WorldWideScience

Sample records for batch distillation processes

  1. Heterogeneous batch distillation processes for waste solvent recovery in pharmaceutical industry

    OpenAIRE

    Rodriguez-Donis, Ivonne; Gerbaud, Vincent; Arias-Barreto, Alien; Joulia, Xavier

    2009-01-01

    A summary about our experiences in the introduction of heterogeneous entrainers in azeotropic and extractive batch distillation is presented in this work. Essential advantages of the application of heterogeneous entrainers are showed by rigorous simulation and experimental verification in a bench batch distillation column for separating several azeotropic mixtures such as acetonitrile – water, n hexane – ethyl acetate and chloroform – methanol, commonly found in pharmaceutical industry.

  2. Control of a reactive batch distillation process using an iterative learning technique

    International Nuclear Information System (INIS)

    Ahn, Hyunsoo; Lee, Kwang Soon; Kim, Mansuk; Lee, Juhyun

    2014-01-01

    Quadratic criterion-based iterative learning control (QILC) was applied to a numerical reactive batch distillation process, in which methacrylic anhydride (MAN) is produced through the reaction of methacrylic acid with acetic anhydride. The role of distillation is to shift the equilibrium conversion toward the direction of the product by removing acetic acid (AcH), a by-product of the reaction. Two temperatures at both ends of the column were controlled by individual control loops. A nonlinear PID controller manipulating the reflux ratio was employed to regulate the top temperature at the boiling point of AcH. A constrained QILC was used for the tracking of the reactor temperature. A time-varying reference trajectory for the reactor temperature that satisfies the target conversion and purity of MAN was obtained through repeated simulations and confirmation experiments in the pilot plant. The QILC achieved satisfactory tracking in several batch runs with gentle control movements, while the PID control as a substitute of the QILC in a comparative study exhibited unacceptable performance

  3. A new divided-wall heat integrated distillation column (HIDiC) for batch processing: Feasibility and analysis

    International Nuclear Information System (INIS)

    Jana, Amiya K.

    2016-01-01

    Highlights: • A novel heat integrated configuration is proposed for batch distillation. • The shell is divided into two closed semi-cylinders by a metal wall. • An open-loop variable manipulation policy is formulated. • The column improves its energy efficiency and economic performance. - Abstract: This work introduces a new heat integrated distillation column (HIDiC) for batch processing. Under this scheme, the entire cylindrical shell is proposed to divide vertically by a metal wall into two closed semi-cylinders. Aiming to generate an internal heat source, a heat pump system is employed over the left hand division to elevate the pressure of the right hand part with the application of HIDiC concept. This new divided-wall HIDiC column utilizes its own energy source by transferring heat from the high pressure (HP) to low pressure (LP) side, thereby reducing the utility consumption in both the still and condenser. To make this thermal integration technology more effective, a typical tray configuration is proposed in both sides of the divided-wall. Unlike the continuous flow distillation, the batch column shows unsteady state process characteristics that make its operation more challenging. With this, an open-loop variable manipulation policy is formulated so that the dynamics of the heat integrated column remain close, if not same, with its conventional counterpart. This is a necessary condition required for a fair comparison between them. Finally, the proposed configuration is illustrated by a binary column, showing an improvement in energy savings, entropy generation and cost over its conventional analogous. This thermally integrated configuration is relatively simple than the traditional HIDiC in terms of design and operation.

  4. REGSOLexpert: Entrainer Selection Tool for waste solvent recovery by batch distillation processes

    OpenAIRE

    Rodriguez-Donis, Ivonne; Gerbaud, Vincent; Baudouin, Olivier; Joulia, Xavier

    2009-01-01

    A general procedure to systematize the search of several alternatives enabling the separation of non-ideal binary mixtures such as pressure-swing distillation, azeotropic and extractive distillation is presented. The use of heterogeneous entrainers is specially highlighted.

  5. Batch extractive distillation for high purity methanol

    International Nuclear Information System (INIS)

    Zhang Weijiang; Ma Sisi

    2006-01-01

    In this paper, the application in chemical industry and microelectronic industry, market status and the present situation of production of high purity methanol at home and abroad were introduced firstly. Purification of industrial methanol for high purity methanol is feasible in china. Batch extractive distillation is the best separation technique for purification of industrial methanol. Dimethyl sulfoxide was better as an extractant. (authors)

  6. Batch distillation column modeling for quality control program

    NARCIS (Netherlands)

    Betlem, Bernardus H.L.

    2000-01-01

    For batch distillation, the dynamic composition behaviour can be described by the dominant time constant and the bottom exhaustion. Its magnitude is determined by the change of the composition distribution and is maximal when the inflection point of the molar fraction profile is located in the

  7. Modelling of Batch Process Operations

    DEFF Research Database (Denmark)

    Abdul Samad, Noor Asma Fazli; Cameron, Ian; Gani, Rafiqul

    2011-01-01

    Here a batch cooling crystalliser is modelled and simulated as is a batch distillation system. In the batch crystalliser four operational modes of the crystalliser are considered, namely: initial cooling, nucleation, crystal growth and product removal. A model generation procedure is shown that s...

  8. Distillation modeling for a uranium refining process

    Energy Technology Data Exchange (ETDEWEB)

    Westphal, B.R.

    1996-03-01

    As part of the spent fuel treatment program at Argonne National Laboratory, a vacuum distillation process is being employed for the recovery of uranium following an electrorefining process. Distillation of a salt electrolyte, containing a eutectic mixture of lithium and potassium chlorides, from uranium is achieved by a simple batch operation and is termed {open_quotes}cathode processing{close_quotes}. The incremental distillation of electrolyte salt will be modeled by an equilibrium expression and on a molecular basis since the operation is conducted under moderate vacuum conditions. As processing continues, the two models will be compared and analyzed for correlation with actual operating results. Possible factors that may contribute to aberrations from the models include impurities at the vapor-liquid boundary, distillate reflux, anomalous pressure gradients, and mass transport phenomena at the evaporating surface. Ultimately, the purpose of either process model is to enable the parametric optimization of the process.

  9. Distillation modeling for a uranium refining process

    International Nuclear Information System (INIS)

    Westphal, B.R.

    1996-01-01

    As part of the spent fuel treatment program at Argonne National Laboratory, a vacuum distillation process is being employed for the recovery of uranium following an electrorefining process. Distillation of a salt electrolyte, containing a eutectic mixture of lithium and potassium chlorides, from uranium is achieved by a simple batch operation and is termed open-quotes cathode processingclose quotes. The incremental distillation of electrolyte salt will be modeled by an equilibrium expression and on a molecular basis since the operation is conducted under moderate vacuum conditions. As processing continues, the two models will be compared and analyzed for correlation with actual operating results. Possible factors that may contribute to aberrations from the models include impurities at the vapor-liquid boundary, distillate reflux, anomalous pressure gradients, and mass transport phenomena at the evaporating surface. Ultimately, the purpose of either process model is to enable the parametric optimization of the process

  10. Simple multicomponent batch distillation procedure with a variable reflux policy

    Directory of Open Access Journals (Sweden)

    A. N. García

    2014-06-01

    Full Text Available This paper describes a shortcut procedure for batch distillation simulation with a variable reflux policy. The procedure starts from a shortcut method developed by Sundaram and Evans in 1993 and uses an iterative cycle to calculate the reflux ratio at each moment. The functional relationship between the concentrations at the bottom and the dome is evaluated using the Fenske equation and is complemented with the equations proposed by Underwood and Gilliland. The results of this procedure are consistent with those obtained using a fast method widely validated in the relevant literature.

  11. Catalytic distillation process

    Science.gov (United States)

    Smith, L.A. Jr.

    1982-06-22

    A method is described for conducting chemical reactions and fractionation of the reaction mixture comprising feeding reactants to a distillation column reactor into a feed zone and concurrently contacting the reactants with a fixed bed catalytic packing to concurrently carry out the reaction and fractionate the reaction mixture. For example, a method for preparing methyl tertiary butyl ether in high purity from a mixed feed stream of isobutene and normal butene comprising feeding the mixed feed stream to a distillation column reactor into a feed zone at the lower end of a distillation reaction zone, and methanol into the upper end of said distillation reaction zone, which is packed with a properly supported cationic ion exchange resin, contacting the C[sub 4] feed and methanol with the catalytic distillation packing to react methanol and isobutene, and concurrently fractionating the ether from the column below the catalytic zone and removing normal butene overhead above the catalytic zone.

  12. Feasibility of Batch Reactive Distillation with Equilibrium-Limited Consecutive Reactions in Rectifier, Stripper, or Middle-Vessel Column

    Directory of Open Access Journals (Sweden)

    T. Lukács

    2011-01-01

    Full Text Available A general overall feasibility methodology of batch reactive distillation of multireaction systems is developed to study all the possible configurations of batch reactive distillation. The general model equations are derived for multireaction system with any number of chemical equilibrium-limited reactions and for any number of components. The present methodology is demonstrated with the detailed study of the transesterification of dimethyl carbonate in two reversible cascade reactions in batch reactive distillation process. Pure methanol is produced as distillate, and pure diethyl carbonate is produced at the bottom simultaneously in middle-vessel column; in each section, continuous feeding of ethanol is necessary. The results of feasibility study are successfully validated by rigorous simulations.

  13. Economic feasibility of a novel energy efficient middle vessel batch distillation to reduce energy use

    International Nuclear Information System (INIS)

    Babu, G. Uday Bhaskar; Aditya, R.; Jana, Amiya K.

    2012-01-01

    It has long been recognized that the highly irreversible operation of batch distillation involves more wastage of energy compared to continuous flow distillation. For boosting its energy efficiency, the middle vessel batch distillation (MVBD) column has been invented. In this paper, a rigorous model for an MVBD process for the separation of a ternary hydrocarbon system is developed to simulate its transient behavior. In order to obtain the products at their maximum achievable purities, we device the two operating policies for the representative configuration. This contribution introduces a heat pumping system in the MVBD aiming to further improve its energetic and economic potentials. This novel heat integration technique is operated with a variable speed compressor for pressurizing the overhead vapor before thermally coupling it with the reboiler liquid. Interestingly, along with the compression ratio (CR), the other two manipulated variables are the inflow rate of overhead vapor to the compressor and that of an external medium (here, steam) that provides makeup heat to the reboiler. The operation of this adaptive heat pump assisted column originally involves the simultaneous adaptation of two variables throughout the entire batch processing. The simulation results show that a cost savings predicted in the heat integrated MVBD scheme can be achieved along with a substantial reduction in energy consumption. -- Highlights: ► The two operating policies have been derived for middle vessel batch distillation operation. ► This contribution introduces an adaptive heat pumping system for the middle vessel column. ► The heat integrated column shows better energetic and economic potentials over its conventional counterpart.

  14. Progressing batch hydrolysis process

    Science.gov (United States)

    Wright, J.D.

    1985-01-10

    A progressive batch hydrolysis process is disclosed for producing sugar from a lignocellulosic feedstock. It comprises passing a stream of dilute acid serially through a plurality of percolation hydrolysis reactors charged with feed stock, at a flow rate, temperature and pressure sufficient to substantially convert all the cellulose component of the feed stock to glucose. The cooled dilute acid stream containing glucose, after exiting the last percolation hydrolysis reactor, serially fed through a plurality of pre-hydrolysis percolation reactors, charged with said feedstock, at a flow rate, temperature and pressure sufficient to substantially convert all the hemicellulose component of said feedstock to glucose. The dilute acid stream containing glucose is cooled after it exits the last prehydrolysis reactor.

  15. Distillation process using microchannel technology

    Science.gov (United States)

    Tonkovich, Anna Lee [Dublin, OH; Simmons, Wayne W [Dublin, OH; Silva, Laura J [Dublin, OH; Qiu, Dongming [Carbondale, IL; Perry, Steven T [Galloway, OH; Yuschak, Thomas [Dublin, OH; Hickey, Thomas P [Dublin, OH; Arora, Ravi [Dublin, OH; Smith, Amanda [Galloway, OH; Litt, Robert Dwayne [Westerville, OH; Neagle, Paul [Westerville, OH

    2009-11-03

    The disclosed invention relates to a distillation process for separating two or more components having different volatilities from a liquid mixture containing the components. The process employs microchannel technology for effecting the distillation and is particularly suitable for conducting difficult separations, such as the separation of ethane from ethylene, wherein the individual components are characterized by having volatilities that are very close to one another.

  16. Process of distilling heavy hydrocarbons

    Energy Technology Data Exchange (ETDEWEB)

    1929-12-03

    This invention has for its object the distillation of heavy liquid hydrocarbons for the purpose of obtaining lighter hydrocarbons stable and immediately salable for fuels in combustion motors. The process is distinguished by the fact that the heavy hydrocarbon is distilled by means of heating to a temperature in keeping with the nature of the material to be treated up to 350/sup 0/C under pressure or without pressure the distillation being carried out on catalysts containing successively nickel, copper, and iron (3 parts of nickel, 1 part of copper, and 1 part of iron), the vapors produced by this distillation being exposed in turn to the action of catalysts of the same nature and in the same proportion.

  17. From batch to continuous extractive distillation using thermodynamic insight: class 1.0-2 case B

    OpenAIRE

    Shen, Weifeng; Benyounes, Hassiba; Gerbaud, Vincent

    2011-01-01

    A systematic feasibility analysis is presented for the separation azeotropic mixtures by batch and continuous extractive distillation. Based on batch feasibility knowledge, batch and continuous separation feasibility is studied under reflux ratio and entrainer flow-rate for the ternary system chloroform-vinyl acetate-butyl acetate, which belongs to the class 1.0-2 separating maximum boiling temperature azeotropes using a heavy entrainer. How information on feasibility of batch mode could be e...

  18. Heuristics for batching and sequencing in batch processing machines

    Directory of Open Access Journals (Sweden)

    Chuda Basnet

    2016-12-01

    Full Text Available In this paper, we discuss the “batch processing” problem, where there are multiple jobs to be processed in flow shops. These jobs can however be formed into batches and the number of jobs in a batch is limited by the capacity of the processing machines to accommodate the jobs. The processing time required by a batch in a machine is determined by the greatest processing time of the jobs included in the batch. Thus, the batch processing problem is a mix of batching and sequencing – the jobs need to be grouped into distinct batches, the batches then need to be sequenced through the flow shop. We apply certain newly developed heuristics to the problem and present computational results. The contributions of this paper are deriving a lower bound, and the heuristics developed and tested in this paper.

  19. An ideal internally heat integrated batch distillation with a jacketed still with application to a reactive system

    International Nuclear Information System (INIS)

    Jana, Amiya K.; Maiti, Debadrita

    2013-01-01

    Batch distillation is an irreversible process and consumes many times the theoretical minimum energy requirement. The present work focuses on the development of an internally heat integrated batch distillation with a jacketed still (IHIBDJS) aiming to reduce the degree of irreversibility towards zero. The IHIBDJS scheme consists of a rectifying tower equipped with an overhead condenser and a still pot or reboiler that surrounds the tower concentrically. For improving the energy efficiency by the reduction of external energy input, the rectifier is operated at an elevated pressure so that a thermal driving force should exist between the rectifying tower and the concentric still. For this purpose, an isentropic compression system is mounted in the reboiled vapor line. Aiming to reduce further the degree of process irreversibility, we propose an additional thermal arrangement into the IHIBDJS configuration that couples the overhead vapor with the reboiler liquid, thereby reducing further the external heat consumption. It is investigated for a reactive batch distillation column that the effective use of internal heat sources would make the heat integrated column an independent scheme of external heat source. - Highlights: • An internal heat integration approach is developed for batch distillation. • Further intensification is made by thermally coupling top vapor with still liquid. • A reactive system is used to illustrate the proposed scheme

  20. Technique of ethanol food grade production with batch distillation and dehydration using starch-based adsorbent

    Science.gov (United States)

    Widjaja, Tri; Altway, Ali; Ni'mah, Hikmatun; Tedji, Namira; Rofiqah, Umi

    2015-12-01

    Development and innovation of ethanol food grade production are becoming the reasearch priority to increase economy growth. Moreover, the government of Indonesia has established regulation for increasing the renewable energy as primary energy. Sorghum is cerealia plant that contains 11-16% sugar that is optimum for fermentation process, it is potential to be cultivated, especially at barren area in Indonesia. The purpose of this experiment is to learn about the effect of microorganisms in fermentation process. Fermentation process was carried out batchwise in bioreactor and used 150g/L initial sugar concentration. Microorganisms used in this experiment are Zymomonas mobilis mutation (A3), Saccharomyces cerevisiae and mixed of Pichia stipitis. The yield of ethanol can be obtained from this experiment. For ethanol purification result, distillation process from fermentation process has been done to search the best operation condition for efficiency energy consumption. The experiment for purification was divided into two parts, which are distillation with structured packing steel wool and adsorption (dehydration) sequencely. In distillation part, parameters evaluation (HETP and pressure drop) of distillation column that can be used for scale up are needed. The experiment was operated at pressure of 1 atm. The distillation stage was carried out at 85 °C and reflux ratio of 0.92 with variety porosities of 20%, 40%, and 60%. Then the adsorption process was done at 120°C and two types of adsorbent, which are starch - based adsorbent with ingredient of cassava and molecular sieve 3A, were used. The adsorption process was then continued to purify the ethanol from impurities by using activated carbon. This research shows that the batch fermentation process with Zymomonas mobilis A3 obtain higher % yield of ethanol of 40,92%. In addition to that, for purification process, the best operation condition is by using 40% of porosity of stuctured packing steel wool in distillation

  1. Improvement of Batch Distillation Separation of Azeotropic Mixtures

    OpenAIRE

    Hegely, Laszlo

    2013-01-01

    La distillation est le procédé de séparation le plus répandu dans l'industrie chimique. Pour la séparation des mélanges azéotropiques, une méthode spéciale de distillation doit être appliquée. Le but de mon travail était d'améliorer la séparation des mélanges azéotropiques par distillation discontinue (DD). Un nouvel algorithme a été présenté pour la détermination de la séquence des produits de DD pour des mélanges multicomposants azéotropiques. Contrairement aux méthodes publiées précédemmen...

  2. Batch pervaporative fermentation with coupled membrane and its influence on energy consumption in permeate recovery and distillation stage

    International Nuclear Information System (INIS)

    Leon, Juan A.; Palacios-Bereche, Reynaldo; Nebra, Silvia A.

    2016-01-01

    In the ethanol production process from sugarcane molasses, the distillation process is a high-energy demand stage. The distillation energy efficiency is strongly associated with the alcoholic fermentation performance in the process. The final ethanol concentration in the alcoholic wines has a direct impact on consumption of thermal energy in ethanol separation. In this paper, ethanol production with a H-SBMF (Hybrid-Simple Batch Membrane Fermenter) using PDMS (polydimethylsiloxane) pervaporation membrane was modelled and simulated, in order to determine its influence on energy consumption in distillation. Steam in distillation and electrical energy needs in permeate recovery were mainly influenced by membrane adaptation. The H-SBMF achieved a higher ethanol production in the range of 10–13% compared to the conventional batch fermenter, and an increase in productivity of 150%. The distillation system consisted of two sets of columns: the ethanol recovery column and the rectification column. The permeate recovery system (i.e. vacuum and compression) was regarded in order to evaluate the electrical energy requirement, and the thermal energy demand was evaluated. A decrease in steam consumption was evidenced by the adaptation of the membrane to the fermenter. Higher energy efficiencies were achieved in distillation with larger membrane areas, achieving almost 17% steam reduction. - Highlights: • Higher and faster ethanol productions were achieved by fermenter hybridization. • Multi-stage permeate compression and inter-stage heat recovery were assumed. • Energy demand was studied based on an integrated fermentation and distillation scheme. • High-energy efficiency was attained in the distillation to produce hydrated alcohol.

  3. Experimental Verification of Dynamic Operation of Continuous and Multivessel Batch Distillation

    Energy Technology Data Exchange (ETDEWEB)

    Wittgens, Bernd

    1999-07-01

    This thesis presents a rigorous model based on first principles for dynamic simulation of the composition dynamics of a staged high-purity continuous distillation columns and experiments performed to verify it. The thesis also demonstrates the importance of tray hydraulics to obtain good agreement between simulation and experiment and derives analytic expressions for dynamic time constants for use in simplified and vapour dynamics. A newly developed multivessel batch distillation column consisting of a reboiler, intermediate vessels and a condenser vessel provides a generalization of previously proposed batch distillation schemes. The total reflux operation of this column was presented previously and the present thesis proposes a simple feedback control strategy for its operation based on temperature measurements. The feasibility of this strategy is demonstrated by simulations and verified by laboratory experiments. It is concluded that the multivessel column can be easily operated with simple temperature controllers, where the holdups are only controlled indirectly. For a given set of temperature setpoints, the final product compositions are independent of the initial feed composition. When the multivessel batch distillation column is compared to a conventional batch column, both operated under feedback control, it is found that the energy required to separate a multicomponent mixture into highly pure products is much less for the multivessel system. This system is also the simplest one to operate.

  4. Development of batch electrolytic enrichment cells with 100-fold volume reduction, control electronic units and neutralization/distillation unit, to enable better sensitivity to be achieved in low-level tritium measurements when liquid scintillation counting follows the enrichment process

    International Nuclear Information System (INIS)

    Taylor, C.B.

    1980-06-01

    Full details of the batch-cell tritium enrichment system design are provided including electronic control circuits specially developed for these cells. The system incorporates a new type of concentric electrode cell (outer cathode of mild steel, anode of stainless steel, inner cathode of mild steel) with volume reduction capability 1 l to ca 9 ml. Electrolysis of 20 cells is performed in 2 steps. Down to sample volume ca 20 ml, the cells are series connected at constant currents up to 14.5 A, in the 2nd step, each cell is connected to its own individual current supply (2A) and control circuit. Automatic shut-off at the desired final volume is achieved by sensing the drop in current through the inner cathode as the electrolyte level falls below a PTFE insulator. The large electrode surface area and careful dimensioning at the foot of the cell allow operation with low starting electrolyte concentration 1.5 g Na 2 O 2 .l -1 . After electrolysis, quantitative recovery as distilled water of all hydrogen from the enriched residue is achieved by CO 2 -neutralisation and vacuum distillation at 100 0 C in a distillation unit which handles 20 cells simultaneously

  5. Laboratory-scale anaerobic sequencing batch reactor for treatment of stillage from fruit distillation.

    Science.gov (United States)

    Rada, Elena Cristina; Ragazzi, Marco; Torretta, Vincenzo

    2013-01-01

    This work describes batch anaerobic digestion tests carried out on stillages, the residue of the distillation process on fruit, in order to contribute to the setting of design parameters for a planned plant. The experimental apparatus was characterized by three reactors, each with a useful volume of 5 L. The different phases of the work carried out were: determining the basic components of the chemical oxygen demand (COD) of the stillages; determining the specific production of biogas; and estimating the rapidly biodegradable COD contained in the stillages. In particular, the main goal of the anaerobic digestion tests on stillages was to measure the parameters of specific gas production (SGP) and gas production rate (GPR) in reactors in which stillages were being digested using ASBR (anaerobic sequencing batch reactor) technology. Runs were developed with increasing concentrations of the feed. The optimal loads for obtaining the maximum SGP and GPR values were 8-9 gCOD L(-1) and 0.9 gCOD g(-1) volatile solids.

  6. Quantification of tumour initiating effect of jute batching oil and its distillates over mouse skin.

    Science.gov (United States)

    Agarwal, R; Kumar, S; Shukla, Y; Antony, M; Mehrotra, N K

    1985-09-30

    In order to identify the tumour initiating constituent(s) of a mineral oil, jute batching oil (JBO), used in the processing of jute fibres, it was fractionally distilled in various boiling range fractions. The latter were then subjected to in vivo assessment of their aryl hydrocarbon hydroxylase (AHH) inducing potential in mouse epidermis. Fractions with almost similar AHH inducing potential were regrouped and studied for their tumour initiating potential over mouse skin following two-stage initiation-promotion protocol and using 12-O-tetradecanoyl phorbol-13-acetate (TPA) as tumour promoter. It was noticed that: (1) JBO as initiator, provoked local development of benign skin tumours over mouse back; (2) fractions of JBO boiling below 335 degrees C and above 399 degrees C accounted for most of the tumour initiating potential of the oil; (3) the histological features of the tumours (i.e. benign papillomas and keratoacanthomas) initiated by these fractions were similar to those developed after being initiated with unfractionated or reconstituted JBO; (4) removal of these fractions from JBO may be attempted which could decontaminate the batch oil from most of its tumorigenic components and make it safer for industrial use.

  7. Fractionation of Java Citronella Oil and Citronellal Purification by Batch Vacuum Fractional Distillation

    Science.gov (United States)

    Eden, W. T.; Alighiri, D.; Cahyono, E.; Supardi, K. I.; Wijayati, N.

    2018-04-01

    The aim of this work was to assess the performance of a vacuum fractionating column for the fractionation of Java Citronella Oil (Cymbopogon winterianus) and citronellal purification during batch mode operation at vacuum -76 cmHg and reflux ratios 5:1. Based on GC-MS analysis of Java Citronella Oil is known that citronellal, citronellol, and geraniol has yielded 21,59%; 7,43%; and 34,27%, respectively. Fractional distillation under reduced pressure and continued redistilled are needed to isolate the component of Java Citronella Oil. Redistilled can improve the purity, then distillate collected while the temperature changed. In the first distillate yielded citronellal with a purity of 75.67%. The first distillate obtained residue rhodinol product will then be carried back to separation into citronellol and geraniol. The purity of citronellol reached 80,65% purity, whereas geraniol reached 76.63% purity. Citronellal Purification resulting citronellal to 95.10% purity and p-menthane-3,8-diol reached 75.95% purity.

  8. PERFORMANCE INDICES TO DESIGN A MULTICOMPONENT BATCH DISTILLATION COLUMN USING A SHORTCUT METHOD

    Directory of Open Access Journals (Sweden)

    A. Narvaes-Garcia

    2015-06-01

    Full Text Available AbstractIn this paper, three quality or performance indices (Luyben's capacity factor, total annual costs, and annual profit were applied for the design of a batch distillation column working at variable reflux. This work used the Fenske-Underwood-Gilliland short-cut method to solve a problem of four components (benzene, toluene, ethyl-benzene, and ortho-xylene that needed to be separated and purified to a mole fraction of 0.97 or better. The performance of the system was evaluated using distillation columns with 10, 20, 30, 40 and 50 theoretical stages with a boil-up vapor flow set at 100 kmol/h. It was found that the annual profit was the best quality index, while the best case for variable reflux was the column with 50 stages. It was confirmed that the best case always required a reflux ratio close to the minimum.

  9. Sensor locations and noise reduction in high-purity batch distillation control loops

    Directory of Open Access Journals (Sweden)

    Oisiovici R.M.

    2000-01-01

    Full Text Available The influence of the sensor locations on the composition control of high-purity batch distillation columns has been investigated. Using concepts of the nonlinear control theory, an input-output linearizing controller was implemented to keep the distillate composition constant at a desired value by varying the reflux ratio. An Extended Kalman Filter was developed to estimate the compositions required in the control algorithm using temperature measurements. In the presence of measurement noise, the control performance depended greatly on the sensor locations. Placing the sensors further from the top stages reduced the detrimental effects of noise but increased the inference error. To achieve accurate composition control, both noise reduction and composition estimate accuracy should be considered in the selection of the sensor locations.

  10. Designing reactive distillation processes with improved efficiency

    NARCIS (Netherlands)

    Almeida-Rivera, C.P.

    2005-01-01

    In this dissertation a life-span inspired perspective is taken on the conceptual design of grassroots reactive distillation processes. Attention was paid to the economic performance of the process and to potential losses of valuable resources over the process life span. The research was cast in a

  11. Design of Batch Distillation Columns Using Short-Cut Method at Constant Reflux

    Directory of Open Access Journals (Sweden)

    Asteria Narvaez-Garcia

    2013-01-01

    Full Text Available A short-cut method for batch distillation columns working at constant reflux was applied to solve a problem of four components that needed to be separated and purified to a mole fraction of 0.97 or better. Distillation columns with 10, 20, 30, 40, and 50 theoretical stages were used; reflux ratio was varied between 2 and 20. Three quality indexes were used and compared: Luyben’s capacity factor, total annual cost, and annual profit. The best combinations of theoretical stages and reflux ratio were obtained for each method. It was found that the best combinations always required reflux ratios close to the minimum. Overall, annual profit was the best quality index, while the best combination was a distillation column with 30 stages, and reflux ratio’s of 2.0 for separation of benzene (i, 5.0 for the separation of toluene (ii, and 20 for the separation of ethylbenzene (iii and purification of o-xylene (iv.

  12. The separation of benzene and cyclohexane by the batch extractive distillation

    International Nuclear Information System (INIS)

    Zhang Weijiang; Gui Xia

    2006-01-01

    The separation of the mixture is very important in environmental protection engineering and productive department. Azeotropic liquid mixture can not be separated by conventional distillation. But extractive distillation or combination of the two can be valid for them. In this paper, an experiment to separate benzene and Cyclohexane by batch extractive distillation was carried out with N,N-dimethylformide (DMF), dimethyl sulfoxide (DMSO) and their mixture as extractive solvent in this paper. The effect of operation parameter such as solvent flow rate and Reflux ratio on the separation was studied in the same operating condition. The results showed that the separation effect was improved with the increase of solvent flow rate and the Reflux ratio. All the three extractive solvent can separate benzene and cyclohexane to some extent, But the best was N,N- dimethylformide (DMF), the next was the mixture, and the last was dimethyl sulfoxide (DMSO). In the experiment the best operation condition was with N,N-dimethylformide(DMF) as extractive solvent, the solvent flow rate being 12.33ml/min, the Reflux ratio being 6. (authors)

  13. Process for distilling shales, peats, etc

    Energy Technology Data Exchange (ETDEWEB)

    Felizat, G

    1922-01-09

    The invention has for its object: a process for the distillation of shales, peats, and analogous products characterized by injecting across the substance a very rapid stream of superheated steam under pressure in order to effect a rapid removal of the products of distillation, to lower also the temperature at which it distills, to equalize the temperature throughout the mass, to hydrogenate the heavy hydrocarbons. An apparatus is put into operation characterized by the combination of a retort receiving the material to be distilled with a superheater for the steam, the combustion products which escape from the hearth of the superheater going to encircle the retort while the steam which comes off the superheater traverses this retort, the pressure of the steam being regulated by a convenient regulator; the products of the distillation result from the simultaneous action of the hot gases and steam on the contents of the retort being, on the other hand, separated at the outlet of this retort by means of cooling in a gas separator, a condenser, and part of the gas after being separated serving to heat the mentioned superheater.

  14. Process and apparatus for distilling bituminous minerals

    Energy Technology Data Exchange (ETDEWEB)

    Veyrier, J A

    1922-03-27

    This process of distillation of bituminous minerals and particularly bituminous limestone is characterized by the fact that the minerals are introduced into the retort where they stand only the temperature necessary to distill the water and lighter oils that they contain and then are drawn out into the hearth and serve for heating the retort. The apparatus is characterized by the fact that the retort has a screw conveyor, placed in the flue of the hearth, supplied with a chamber for evacuation below this hearth.

  15. Process and apparatus for destructive distillation

    Energy Technology Data Exchange (ETDEWEB)

    Dalin, D; Hedbaeck, T J

    1951-01-10

    A process of distilling wood, coal, shale, and like materials in an externally heated retort, consists of heating the retort by burning fuel in a combustion chamber completely or partly surrounding the retort and passing a heat-absorbing medium through ducts which are mounted in or adjacent the greater part of the length of the retort walls which are so arranged as to effect a greater degree of heat extraction at one part of the retort than at another part of the retort. The zones of different heat extraction being related to the heat developed in the combustion chamber maintains the most favourable distillation temperature in all parts of the retort.

  16. Process of distilling bituminous shale

    Energy Technology Data Exchange (ETDEWEB)

    Mayet, M

    1859-05-19

    This new process consists of placing at the end of a tube or the end of one or more retorts, an aspirating pump and compressor or a blower with two valves doing the same work or, better yet, a fan for sucking the vapor from the shale as it is formed in order to prevent its accumulating in the retorts and being decomposed. A second tube, pierced with little holes, placed in series with the pump, blower, or fan, acts as a vessel or receiver for the water. The vapors from the shale are compressed by the aspirator in the receiver for the water and condensed completely, without loss of gas and disinfect themselves for the most part.

  17. Separation of azeotropic mixtures : tools for analysis and studies on batch distillation operation

    OpenAIRE

    Hilmen, Eva-Katrine

    2000-01-01

    Separation of azeotropic mixtures is a topic of great practical and industrial interest. Most liquid mixtures of organic components form nonideal systems. The presence of some specific groups, particularly polar groups (oxygen, nitrogen, chlorine and fluorine), often results in the formation of azeotropes. Azeotropic mixtures may often be effectively separated by distillation by adding a liquid material (entrainer) to the system. For the development of separation processes for azeotropic ...

  18. Monitoring of batch processes using spectroscopy

    NARCIS (Netherlands)

    Gurden, S. P.; Westerhuis, J. A.; Smilde, A. K.

    2002-01-01

    There is an increasing need for new techniques for the understanding, monitoring and the control of batch processes. Spectroscopy is now becoming established as a means of obtaining real-time, high-quality chemical information at frequent time intervals and across a wide range of industrial

  19. Integrated Process Design and Control of Reactive Distillation Processes

    DEFF Research Database (Denmark)

    Mansouri, Seyed Soheil; Sales-Cruz, Mauricio; Huusom, Jakob Kjøbsted

    2015-01-01

    on the element concept, which is used to translate a system of compounds into elements. The operation of the reactive distillation column at the highest driving force and other candidate points is analyzed through analytical solution as well as rigorous open-loop and closed-loop simulations. By application...... of this approach, it is shown that designing the reactive distillation process at the maximum driving force results in an optimal design in terms of controllability and operability. It is verified that the reactive distillation design option is less sensitive to the disturbances in the feed at the highest driving...

  20. Process modeling and control applied to real-time monitoring of distillation processes by near-infrared spectroscopy.

    Science.gov (United States)

    de Oliveira, Rodrigo R; Pedroza, Ricardo H P; Sousa, A O; Lima, Kássio M G; de Juan, Anna

    2017-09-08

    A distillation device that acquires continuous and synchronized measurements of temperature, percentage of distilled fraction and NIR spectra has been designed for real-time monitoring of distillation processes. As a process model, synthetic commercial gasoline batches produced in Brazil, which contain mixtures of pure gasoline blended with ethanol have been analyzed. The information provided by this device, i.e., distillation curves and NIR spectra, has served as initial information for the proposal of new strategies of process modeling and multivariate statistical process control (MSPC). Process modeling based on PCA batch analysis provided global distillation trajectories, whereas multiset MCR-ALS analysis is proposed to obtain a component-wise characterization of the distillation evolution and distilled fractions. Distillation curves, NIR spectra or compressed NIR information under the form of PCA scores and MCR-ALS concentration profiles were tested as the seed information to build MSPC models. New on-line PCA-based MSPC approaches, some inspired on local rank exploratory methods for process analysis, are proposed and work as follows: a) MSPC based on individual process observation models, where multiple local PCA models are built considering the sole information in each observation point; b) Fixed Size Moving Window - MSPC, in which local PCA models are built considering a moving window of the current and few past observation points; and c) Evolving MSPC, where local PCA models are built with an increasing window of observations covering all points since the beginning of the process until the current observation. Performance of different approaches has been assessed in terms of sensitivity to fault detection and number of false alarms. The outcome of this work will be of general use to define strategies for on-line process monitoring and control and, in a more specific way, to improve quality control of petroleum derived fuels and other substances submitted

  1. Optimal operation of batch membrane processes

    CERN Document Server

    Paulen, Radoslav

    2016-01-01

    This study concentrates on a general optimization of a particular class of membrane separation processes: those involving batch diafiltration. Existing practices are explained and operational improvements based on optimal control theory are suggested. The first part of the book introduces the theory of membrane processes, optimal control and dynamic optimization. Separation problems are defined and mathematical models of batch membrane processes derived. The control theory focuses on problems of dynamic optimization from a chemical-engineering point of view. Analytical and numerical methods that can be exploited to treat problems of optimal control for membrane processes are described. The second part of the text builds on this theoretical basis to establish solutions for membrane models of increasing complexity. Each chapter starts with a derivation of optimal operation and continues with case studies exemplifying various aspects of the control problems under consideration. The authors work their way from th...

  2. A Model-based B2B (Batch to Batch) Control for An Industrial Batch Polymerization Process

    Science.gov (United States)

    Ogawa, Morimasa

    This paper describes overview of a model-based B2B (batch to batch) control for an industrial batch polymerization process. In order to control the reaction temperature precisely, several methods based on the rigorous process dynamics model are employed at all design stage of the B2B control, such as modeling and parameter estimation of the reaction kinetics which is one of the important part of the process dynamics model. The designed B2B control consists of the gain scheduled I-PD/II2-PD control (I-PD with double integral control), the feed-forward compensation at the batch start time, and the model adaptation utilizing the results of the last batch operation. Throughout the actual batch operations, the B2B control provides superior control performance compared with that of conventional control methods.

  3. Low grade bioethanol for fuel mixing on gasoline engine using distillation process

    Science.gov (United States)

    Abikusna, Setia; Sugiarto, Bambang; Suntoro, Dedi; Azami

    2017-03-01

    Utilization of renewable energy in Indonesia is still low, compared to 34% oil, 20% coal and 20% gas, utilization of energy sources for water 3%, geothermal 1%, 2% biofuels, and biomass 20%. Whereas renewable energy sources dwindling due to the increasing consumption of gasoline as a fuel. It makes us have to look for alternative renewable energy, one of which is bio ethanol. Several studies on the use of ethanol was done to the researchers. Our studies using low grade bio ethanol which begins with the disitillation independently utilize flue gas heat at compact distillator, produces high grade bio ethanol and ready to be mixed with gasoline. Stages of our study is the compact distillator design of the motor dynamic continued with good performance and emission testing and ethanol distilled. Some improvement is made is through the flue gas heat control mechanism in compact distillator using gate valve, at low, medium, and high speed engine. Compact distillator used is kind of a batch distillation column. Column design process using the shortcut method, then carried the tray design to determine the overall geometry. The distillation is done by comparing the separator with a tray of different distances. As well as by varying the volume of the feed and ethanol levels that will feed distilled. In this study, we analyzed the mixing of ethanol through variation between main jet and pilot jet in the carburetor separately interchangeably with gasoline. And finally mixing mechanism bio ethanol with gasoline improved with fuel mixer for performance.

  4. Process of distillation of oil shale

    Energy Technology Data Exchange (ETDEWEB)

    Saxton, A L

    1968-08-16

    In an oil-shale distillation apparatus with a single retort, in which separate zones of preheating, distillation, combustion, and cooling are maintained, the operation is conducted at a presssure higher than the atmospheric pressure, preferably at a gage pressure between about 0.35 and 7.0 bars. This permits increasing the capacity of the installation.

  5. Operation and Design of Diabatic Distillation Processes

    DEFF Research Database (Denmark)

    Bisgaard, Thomas

    Diabatic operation of a distillation column implies that heat is exchanged in one or more stages in the column. The most common way of realising diabatic operation is by internal heat integration resulting in a heat-integrated distillation column (HIDiC). When operating the rectifying section...... at a higher pressure, a driving forcefor transferring heat from the rectifying section to the stripping section is achieved. As a result, the condenser and reboiler duties can be significantly reduced. For two-product distillation, the HIDiC is a favourable alternative to the conventional distillation column....... Energy savings up to 83% are reported for the HIDiC compared to the CDiC, while the reported economical savings are as high as 40%. However, a simpler heat-integrated distillation column configuration exists, which employs compression in order to obtain a direct heat integration between the top vapour...

  6. Process for obtaining a distillation product free from sulfur

    Energy Technology Data Exchange (ETDEWEB)

    Heyl, G E

    1920-06-12

    A process is described of obtaining from shale a hydrocarbon product free from sulfur, by distillation, consisting in mixing with the shale a portion of mineral oil and metallic debris, such as turnings and drillings, heating the mixture in a rotary drum and recovering and condensing the vapors distilled.

  7. Medication waste reduction in pediatric pharmacy batch processes.

    Science.gov (United States)

    Toerper, Matthew F; Veltri, Michael A; Hamrock, Eric; Mollenkopf, Nicole L; Holt, Kristen; Levin, Scott

    2014-04-01

    To inform pediatric cart-fill batch scheduling for reductions in pharmaceutical waste using a case study and simulation analysis. A pre and post intervention and simulation analysis was conducted during 3 months at a 205-bed children's center. An algorithm was developed to detect wasted medication based on time-stamped computerized provider order entry information. The algorithm was used to quantify pharmaceutical waste and associated costs for both preintervention (1 batch per day) and postintervention (3 batches per day) schedules. Further, simulation was used to systematically test 108 batch schedules outlining general characteristics that have an impact on the likelihood for waste. Switching from a 1-batch-per-day to a 3-batch-per-day schedule resulted in a 31.3% decrease in pharmaceutical waste (28.7% to 19.7%) and annual cost savings of $183,380. Simulation results demonstrate how increasing batch frequency facilitates a more just-in-time process that reduces waste. The most substantial gains are realized by shifting from a schedule of 1 batch per day to at least 2 batches per day. The simulation exhibits how waste reduction is also achievable by avoiding batch preparation during daily time periods where medication administration or medication discontinuations are frequent. Last, the simulation was used to show how reducing batch preparation time per batch provides some, albeit minimal, opportunity to decrease waste. The case study and simulation analysis demonstrate characteristics of batch scheduling that may support pediatric pharmacy managers in redesign toward minimizing pharmaceutical waste.

  8. Quality improvement by batch vacuum distillation and physicochemical characterization of clove leaf oil in Central Java, Indonesia

    Science.gov (United States)

    Alighiri, D.; Eden, W. T.; Cahyono, E.; Supardi, K. I.

    2018-03-01

    Clove leaf oil is one of the essential oils which have high economic value and produced in considerable amount in Indonesia. As many as 60% of clove oil produced by Indonesia has exported to many countries in the world. Musuk and Ringinlarik Village, Boyolali District, Central Java Province is one of the areas in Indonesia which became the primary supplier of Indonesian clove leaf oil. Although, the quality of the resulting yield is still low because it uses a simple distillation kettle in the form of the iron plate or used the drum. The clove leaf oil produced by steam distillation from the dry whole leaves of the clove tree. The color of the oil is brownish black and dirty with the odor are fresh distilled, spicy, warm, and terpenic. The specific gravity at 25 °C of 1.529, the refractive index at 20 °C of 1.030, and based on GC-MS analysis, eugenol levels only 68% and caryophyllene is too high, i.e., 20%. The quality of clove leaf oil produced does not meet the specifications of international market standards. This work aimed to improve the quality of Indonesian clove leaf oil. The purifications done in this research was used by batch vacuum distillation with mode operation at vacuum -76 cmHg and reflux ratios 5:1. Clove leaf oil produced by using this method has a better physicochemical characterization, i.e., the appearance that is yellow to pale color with the odor is spicy, woody, warm, and terpenic. The specific gravity at 25 °C of 1.533, the refractive index at 20 °C of 1.038, and eugenol and caryophyllene contents has yielded 80.58% and 10%, respectively. By The enhancement quality of clove leaf oil by batch vacuum distillation, these oil is already meet international standards and income of clove leaf oil grower in Musuk and Ringinlarik Village, Boyolali District, Central Java Province, Indonesia could be increased.

  9. Semi-Batch Reactive Distillation of Consecutive Reaction : The Saponification Reaction of Diethyl Adipate with Sodium Hydroxide Solution

    Directory of Open Access Journals (Sweden)

    Raghad Fareed Kasim

    2016-03-01

    Full Text Available This research presents a new study in reactive distillation by using consecutive reaction: the saponification reaction of diethyl adipate (DA with sodium hydroxide solution . The effect of three parameters were studied through a design of experiments applying 23 factorial design . These parameters were : the mole ratio of DA to NaOH solution (0.1 and 1 , NaOH solution concentration (3 N and 8 N , and batch time (1.5 hr. and 3.5 hr. . The conversion of DA to sodium monoethyladipate(SMA(intermediate product was the effect of these parameters which was detected . Also , the percentage purity of the intermediate product was recorded . The results showed that increasing mole ratio of DA to NaOHsolution increases the conversion and percentage purity to a maximum value within the range of study . The effect of NaOH solution concentration decreases the conversion and percentage purity to specified value within the range of study . The effect of batch time on conversion and percentage purity , when NaOH solution concentration (3 N is as follows : the increasing in batch time decreases the conversion and percentage purity to specified value within the range of study . When NaOH solution concentration (8 N increasing batch time decreases the conversion , while percentage purity increases with increasing batch time to a maximum value within the range of study . The maximum attainable conversion within the studied range of parameters was eighteen fold of the base case , while the maximum percentage purity was (99.40 % . Empirical equation was obtained using statistical analysis of experimental results . The empirical results of relative conversion was drawn . The empirical graphs showed linear variation .

  10. Ocean thermocline driven membrane distillation process

    KAUST Repository

    Francis, Lijo

    2017-07-20

    Systems and methods using membrane distillation are provided for desalinating water, for example for the production of potable water, to address freshwater requirements. In an aspect the systems and methods do not require applying an external heat source, or the energy cost of the heating source, to heat the feed stream to the membrane. In an aspect, the sensible heat present in surface seawater is used for the heat energy for the warm stream fed to the membrane, and deep seawater is used as the cold/coolant feed to the membrane to provide the needed temperature gradient or differential across the membrane.

  11. Multi-objective optimization of glycopeptide antibiotic production in batch and fed batch processes

    DEFF Research Database (Denmark)

    Maiti, Soumen K.; Eliasson Lantz, Anna; Bhushan, Mani

    2011-01-01

    batch operations using process model for Amycolatopsis balhimycina, a glycopeptide antibiotic producer. This resulted in a set of several pareto optimal solutions with the two objectives ranging from (0.75gl−1, 3.97g$-1) to (0.44gl−1, 5.19g$-1) for batch and from (1.5gl−1, 5.46g$-1) to (1.1gl−1, 6.34g...

  12. Process and apparatus to distil petroleum. Verfahren und Vorrichtung zur Erdoel-Destillation

    Energy Technology Data Exchange (ETDEWEB)

    Buchenau, R.; Fauser, F.; Fischer, W.

    1982-12-23

    In a process to distil petroleum the raw petroleum is distilled in the first instance at atmospheric pressure to separate the low-boiling components and subsequently under vacuum to separate the remaining components. The vacuum distillation is carried out as a flash distillation using a shortway distiller.

  13. Molten salt extractive distillation process for zirconium-hafnium separation

    International Nuclear Information System (INIS)

    McLaughlin, D.F.; Stoltz, R.A.

    1989-01-01

    This patent describes an improvement in a process for zirconium-hafnium separation. It utilizes an extractive distillation column with a mixture of zirconium and hafnium tetrachlorides introduced into a distillation column having a top and bottom with hafnium enriched overheads taken from the top of the column and a molten salt solvent circulated through the column to provide a liquid phase, and with molten salt solvent containing zirconium chloride being taken from the bottom of the distillation column. The improvements comprising: utilizing a molten salt solvent consisting principally of lithium chloride and at least one of sodium, potassium, magnesium and calcium chlorides; stripping of the zirconium chloride taken from the bottom of the distillation column by electrochemically reducing zirconium from the molten salt solvent; and utilizing a pressurized reflux condenser on the top of the column to add the hafnium chloride enriched overheads to the molten salt solvent previously stripped of zirconium chloride

  14. A catalytic distillation process for light gas oil hydrodesulfurization

    Energy Technology Data Exchange (ETDEWEB)

    Vargas-Villamil, F.D.; Marroquin, J.O.; Paz, C. de la; Rodriguez, E. [Prog. de Matematicas Aplicadas y Computacion, Prog. de Tratamiento de Crudo Maya, Instituto Mexicano del Petroleo, Mexico City, DF (Mexico)

    2004-07-01

    A light gas oil hydrodesulfurization process via catalytic distillation is developed and compared to a conventional process. By integrating the separation and reaction into a single unit, the catalytic distillation may produce a diesel with low concentration of sulfur compounds at a lower cost than the traditional reaction/separation process. The process proposed in this work is compared to an optimised conventional hydrodesulfurization unit which represents fairly well a plant that belongs to the National System of Refineries. During the optimisation of the conventional process, a compromise is established among the production of diesel and naphtha and the operating costs. The results show that the light gas oil hydrodesulfurization via catalytic distillation is as or more efficient than the conventional process. However, the removal of the sulfur compounds is carried out under less rigorous conditions. This design reduces the fix and operational costs. (author)

  15. Batch-batch stable microbial community in the traditional fermentation process of huyumei broad bean pastes.

    Science.gov (United States)

    Zhu, Linjiang; Fan, Zihao; Kuai, Hui; Li, Qi

    2017-09-01

    During natural fermentation processes, a characteristic microbial community structure (MCS) is naturally formed, and it is interesting to know about its batch-batch stability. This issue was explored in a traditional semi-solid-state fermentation process of huyumei, a Chinese broad bean paste product. The results showed that this MCS mainly contained four aerobic Bacillus species (8 log CFU per g), including B. subtilis, B. amyloliquefaciens, B. methylotrophicus, and B. tequilensis, and the facultative anaerobe B. cereus with a low concentration (4 log CFU per g), besides a very small amount of the yeast Zygosaccharomyces rouxii (2 log CFU per g). The dynamic change of the MCS in the brine fermentation process showed that the abundance of dominant species varied within a small range, and in the beginning of process the growth of lactic acid bacteria was inhibited and Staphylococcus spp. lost its viability. Also, the MCS and its dynamic change were proved to be highly reproducible among seven batches of fermentation. Therefore, the MCS naturally and stably forms between different batches of the traditional semi-solid-state fermentation of huyumei. Revealing microbial community structure and its batch-batch stability is helpful for understanding the mechanisms of community formation and flavour production in a traditional fermentation. This issue in a traditional semi-solid-state fermentation of huyumei broad bean paste was firstly explored. This fermentation process was revealed to be dominated by a high concentration of four aerobic species of Bacillus, a low concentration of B. cereus and a small amount of Zygosaccharomyces rouxii. Lactic acid bacteria and Staphylococcus spp. lost its viability at the beginning of fermentation. Such the community structure was proved to be highly reproducible among seven batches. © 2017 The Society for Applied Microbiology.

  16. Comparing pervaporation and vapor permeation hybrid distillation processes

    NARCIS (Netherlands)

    Fontalvo, J.; Cuellar, P.; Timmer, J.M.K.; Vorstman, M.A.G.; Wijers, J.G.; Keurentjes, J.T.F.

    2005-01-01

    Previous studies have shown that hybrid distillation processes using either pervaporation or vapor permeation can be very attractive for the separation of mixtures. In this paper, a comparison between these two hybrid processes has been made. A tool has been presented that can assist designers and

  17. development of an automated batch-process solar water disinfection

    African Journals Online (AJOL)

    user

    This work presents the development of an automated batch-process water disinfection system ... Locally sourced materials in addition to an Arduinomicro processor were used to control ..... As already mentioned in section 3.1.1, a statistical.

  18. Separation of Process Wastewater with Extractive Heterogeneous-Azeotropic Distillation

    Directory of Open Access Journals (Sweden)

    Tóth András József

    2016-10-01

    Full Text Available The application of vapour-liquid equilibria-based separation alternatives can be extraordinarily complicated for the treatment of process wastewaters containing heterogeneous-azeotropic. Despite dissimilar successfully tested methods for separation, there is possibility to get better distillation method by enabling the separation of more and more specific process wastewater. Extractive heterogeneous-azeotropic distillation (EHAD is a new advance in treatment of fine chemical wastewater showing special features to cope with the treatment of highly non-ideal mixtures. This method combines the worth of heterogeneous-azeotropic and extractive distillations in one apparatus without addition of any extra materials. The study of the separations of ternary component process wastewater from the fine chemical industry shows both in the modelled and experimental results that EHAD can be successfully applied. The measured and modelled compositions at extreme purities, that is, close to 0% or 100%, can be different because of the inaccuracies of the modelling. This highlights the paramount importance of the experiments if special extra-fine chemicals with almost no impurities, e.g. of pharmacopoeial quality are to be produced by special distillation technique. This study expands the application of EHAD technique, this new field is the separation of process wastewaters.

  19. A Systematic Synthesis Framework for Extractive Distillation Processes

    DEFF Research Database (Denmark)

    Kossack, S.; Kraemer, K.; Gani, Rafiqul

    2008-01-01

    An effective extractive distillation process depends on the choice of the extractive agent. in this contribution, heuristic rules for entrainer selection and the design of entrainers through computer-aided molecular design are reviewed. The potential of the generated alternatives is then evaluated...

  20. Conceptual design of distillation-based hybrid separation processes.

    Science.gov (United States)

    Skiborowski, Mirko; Harwardt, Andreas; Marquardt, Wolfgang

    2013-01-01

    Hybrid separation processes combine different separation principles and constitute a promising design option for the separation of complex mixtures. Particularly, the integration of distillation with other unit operations can significantly improve the separation of close-boiling or azeotropic mixtures. Although the design of single-unit operations is well understood and supported by computational methods, the optimal design of flowsheets of hybrid separation processes is still a challenging task. The large number of operational and design degrees of freedom requires a systematic and optimization-based design approach. To this end, a structured approach, the so-called process synthesis framework, is proposed. This article reviews available computational methods for the conceptual design of distillation-based hybrid processes for the separation of liquid mixtures. Open problems are identified that must be addressed to finally establish a structured process synthesis framework for such processes.

  1. Systematic Integrated Process Design and Control of Binary Element Reactive Distillation Processes

    DEFF Research Database (Denmark)

    Mansouri, Seyed Soheil; Sales-Cruz, Mauricio; Huusom, Jakob Kjøbsted

    2016-01-01

    In this work, integrated process design and control of reactive distillation processes is considered through a computer-aided framework. First, a set of simple design methods for reactive distillation column that are similar in concept to non-reactive distillation design methods are extended...... to design-control of reactive distillation columns. These methods are based on the element concept where the reacting system of compounds is represented as elements. When only two elements are needed to represent the reacting system of more than two compounds, a binary element system is identified....... It is shown that the same design-control principles that apply to a non-reacting binary system of compounds are also valid for a reactive binary system of elements for distillation columns. Application of this framework shows that designing the reactive distillation process at the maximum driving force...

  2. Development of a model for the synthesis of unsaturated polyester by reactive distillation

    NARCIS (Netherlands)

    Shah, M.R.; Zondervan, E.; Oudshoorn, M.L.; Haan, de A.B.; Haan, de A.B.; Kooijman, H.; Górak, A.

    2010-01-01

    Traditionally polyester production is done in a batch reactor equipped with a separation column for batch distillation. A promising alternative for the intensification of this process is reactive distillation. In this paper, a reactive distillation model is developed for the synthesis of an

  3. Amorphous silicon batch process cost analysis

    International Nuclear Information System (INIS)

    Whisnant, R.A.; Sherring, C.

    1993-08-01

    This report describes the development of baseline manufacturing cost data to assist PVMaT monitoring teams in assessing current and future subcontracts, which an emphasis on commercialization and production. A process for the manufacture of a single-junction, large-area, a Si module was modeled using an existing Research Triangle Institute (RTI) computer model. The model estimates a required, or breakeven, price for the module based on its production process and the financial structure of the company operating the process. Sufficient detail on cost drivers is presented so the relationship of the process features and business characteristics can be related to the estimated required price

  4. Monitoring a PVC batch process with multivariate statistical process control charts

    NARCIS (Netherlands)

    Tates, A. A.; Louwerse, D. J.; Smilde, A. K.; Koot, G. L. M.; Berndt, H.

    1999-01-01

    Multivariate statistical process control charts (MSPC charts) are developed for the industrial batch production process of poly(vinyl chloride) (PVC). With these MSPC charts different types of abnormal batch behavior were detected on-line. With batch contribution plots, the probable causes of these

  5. Integrated Process Design and Control of Multi-element Reactive Distillation Processes

    DEFF Research Database (Denmark)

    Mansouri, Seyed Soheil; Sales-Cruz, Mauricio; Huusom, Jakob Kjøbsted

    2016-01-01

    In this work, integrated process design and control of reactive distillation processes involving multi-elements is presented. The reactive distillation column is designed using methods and tools which are similar in concept to non-reactive distillation design methods, such as driving force approach....... The methods employed in this work are based on equivalent element concept. This concept facilitates the representation of a multi-element reactive system as equivalent binary light and heavy key elements. First, the reactive distillation column is designed at the maximum driving force where through steady...

  6. Distillation as a pretreatment process of waste scintillation solutions

    International Nuclear Information System (INIS)

    Dellamano, J.C.

    1988-05-01

    A process to pretreat scintillation solutions composed basically of PPO, POPOP, TOLUENE and ANTAROX, utilized by radioimmunoassay laboratories, is described. The technique employed is distillation which permits a waste reduction to about 40% of the initial volume with the recovery of the solvent (toluene). The recovered toluene can be resued for the same purpose, since it is free of radioactive material as assured by quality control procedures. (author) [pt

  7. Design of common heat exchanger network for batch processes

    International Nuclear Information System (INIS)

    Anastasovski, Aleksandar

    2014-01-01

    Heat integration of energy streams is very important for the efficient energy recovery in production systems. Pinch technology is a very useful tool for heat integration and maximizing energy efficiency. Creating of heat exchangers network as a common solution for systems in batch mode that will be applicable in all existing time slices is very difficult. This paper suggests a new methodology for design of common heat exchanger network for batch processes. Heat exchanger network designs were created for all determined repeatable and non-repeatable time periods – time slices. They are the basis for creating the common heat exchanger network. The common heat exchanger network as solution, satisfies all heat-transfer needs for each time period and for every existing combination of selected streams in the production process. This methodology use split of some heat exchangers into two or more heat exchange units or heat exchange zones. The reason for that is the multipurpose use of heat exchangers between different pairs of streams in different time periods. Splitting of large heat exchangers would maximize the total heat transfer usage of heat exchange units. Final solution contains heat exchangers with the minimum heat load as well as the minimum need of heat transfer area. The solution is applicable for all determined time periods and all existing stream combinations. - Highlights: •Methodology for design of energy efficient systems in batch processes. •Common Heat Exchanger Network solution based on designs with Pinch technology. •Multipurpose use of heat exchangers in batch processes

  8. DEVELOPMENT OF AN AUTOMATED BATCH-PROCESS SOLAR ...

    African Journals Online (AJOL)

    One of the shortcomings of solar disinfection of water (SODIS) is the absence of a feedback mechanism indicating treatment completion. This work presents the development of an automated batch-process water disinfection system aimed at solving this challenge. Locally sourced materials in addition to an Arduinomicro ...

  9. The development of the super-biodiesel production continuously from Sunan pecan oil through the process of reactive distillation

    Science.gov (United States)

    Yohana, Eflita; Yulianto, Moh. Endy; Ikhsan, Diyono; Nanta, Aditya Marga; Puspitasari, Ristiyanti

    2016-06-01

    In general, a vegetable oil-based biodiesel production commercially operates a batch process with high investments and operational costs. Thus, it is necessary to develop super-biodiesel production from sunan pecan oil continuously through the process of reactive distillation. There are four advantages of the reactive distillation process for the biodiesel production, as follows: (i) it incorporates the process of transesterification reaction, and product separation of residual reactants become one stage of the process, so it saves the investment and operation costs, (ii) it reduces the need for raw materials because the methanol needed corresponds to the stoichiometry, so it also reduces the operation costs, (iii) the holdup time in the column is relatively short (5±0,5 minutes) compared to the batch process (1-2 hours), so it will reduce the operational production costs, and (iv) it is able to shift the reaction equilibrium, because the products and reactants that do not react are instantly separated (based on Le Chatelier's principles) so the conversion will be increased. However, the very crucial problem is determining the design tools and process conditions in order to maximize the conversion of the transesterification reaction in both phases. Thus, the purpose of this research was to design a continuous reactive distillation process by using a recycled condensate to increase the productivity of the super-biodiesel from sunan pecan oil. The research was carried out in three stages including (i) designing and fabricating the reactive distillation equipment, (ii) testing the tool performance and the optimization of the biodiesel production, and (iii) biodiesel testing on the diesel engine. These three stages were needed in designing and scaling-up the process tools and the process operation commercially. The reactive distillation process tools were designed and manufactured with reference to the design system tower by Kitzer, et.al. (2008). The manufactured

  10. BATCH PROCESS INTEGRATION OF APPLYING TECHNOLOGY OF ACID CARMINIC PINCH

    OpenAIRE

    Erazo E., Raymundo; Cárdenas R., Jorge L.; Woolcott H., Juan C.

    2014-01-01

    This work was developed in order to implement the PINCH technology integration batch process for carminic acid. The method used consisted of the application of the concepts of bottle necks total process (OPB) together with part-time models (TAM) and time fractionated! (TSM). The drying operation is identified as the rate limiting step of the process identifying it as an OPB plant capacity. The extraction yield was 95% w / p carminic acid with an energy savings of approximately 60% of the...

  11. Dynamic modeling of the isoamyl acetate reactive distillation process

    Directory of Open Access Journals (Sweden)

    Ali Syed Sadiq

    2017-03-01

    Full Text Available The cost-effectiveness of reactive distillation (RD processes makes them highly attractive for industrial applications. However, their preliminary design and subsequent scale-up and operation are challenging. Specifically, the response of RD system during fluctuations in process parameters is of paramount importance to ensure the stability of the whole process. As a result of carrying out simulations using Aspen Plus, it is shown that the RD process for isoamyl acetate production was much more economical than conventional reactor distillation configuration under optimized process conditions due to lower utilities consumption, higher conversion and smaller sizes of condenser and reboiler. Rigorous dynamic modeling of RD system was performed to evaluate its sensitivity to disturbances in critical process parameters; the product flow was quite sensitive to disturbances. Even more sensitive was product composition when the disturbance in heat duties of condenser or reboiler led to a temperature decrease. However, positive disturbance in alcohol feed is of particular concern, which clearly made the system unstable.

  12. Hydrothermal liquefaction of biomass: Developments from batch to continuous process

    OpenAIRE

    Elliott, DC; Biller, P; Ross, AB; Schmidt, AJ; Jones, SB

    2015-01-01

    This review describes the recent results in hydrothermal liquefaction (HTL) of biomass in continuous-flow processing systems. Although much has been published about batch reactor tests of biomass HTL, there is only limited information yet available on continuous-flow tests, which can provide a more reasonable basis for process design and scale-up for commercialization. High-moisture biomass feedstocks are the most likely to be used in HTL. These materials are described and results of their pr...

  13. Some performance measures for vacation models with a batch Markovian arrival process

    Directory of Open Access Journals (Sweden)

    Sadrac K. Matendo

    1994-01-01

    Full Text Available We consider a single server infinite capacity queueing system, where the arrival process is a batch Markovian arrival process (BMAP. Particular BMAPs are the batch Poisson arrival process, the Markovian arrival process (MAP, many batch arrival processes with correlated interarrival times and batch sizes, and superpositions of these processes. We note that the MAP includes phase-type (PH renewal processes and non-renewal processes such as the Markov modulated Poisson process (MMPP.

  14. Effectiveness of Water Desalination by Membrane Distillation Process

    Directory of Open Access Journals (Sweden)

    Marek Gryta

    2012-07-01

    Full Text Available The membrane distillation process constitutes one of the possibilities for a new method for water desalination. Four kinds of polypropylene membranes with different diameters of capillaries and pores, as well as wall thicknesses were used in studied. The morphology of the membrane used and the operating parameters significantly influenced process efficiency. It was found that the membranes with lower wall thickness and a larger pore size resulted in the higher yields. Increasing both feed flow rate and temperature increases the permeate flux and simultaneously the process efficiency. However, the use of higher flow rates also enhanced heat losses by conduction, which decreases the thermal efficiency. This efficiency also decreases when the salt concentration in the feed was enhanced. The influence of fouling on the process efficiency was considered.

  15. Yields from pyrolysis of refinery residue using a batch process

    Directory of Open Access Journals (Sweden)

    S. Prithiraj

    2017-12-01

    Full Text Available Batch pyrolysis was a valuable process of assessing the potential of recovering and characterising products from hazardous waste materials. This research explored the pyrolysis of hydrocarbon-rich refinery residue, from crude oil processes, in a 1200 L electrically-heated batch retort. Furthermore, the off-gases produced were easily processed in compliance with existing regulatory emission standards. The methodology offers a novel, cost-effective and environmentally compliant method of assessing recovery potential of valuable products. The pyrolysis experiments yielded significant oil (70% with high calorific value (40 MJ/kg, char (14% with carbon content over 80% and non-condensable gas (6% with significant calorific value (240 kJ/mol. The final gas stream was subjected to an oxidative clean-up process with continuous on-line monitoring demonstrating compliance with South African emission standards. The gas treatment was overall economically optimal as only a smaller portion of the original residue was subjected to emission-controlling steps. Keywords: Batch pyrolysis, Volatiles, Oil yields, Char, Emissions, Oil recovery

  16. 40 CFR 63.487 - Batch front-end process vents-reference control technology.

    Science.gov (United States)

    2010-07-01

    ... § 63.487 Batch front-end process vents—reference control technology. (a) Batch front-end process vents... 40 Protection of Environment 9 2010-07-01 2010-07-01 false Batch front-end process vents-reference control technology. 63.487 Section 63.487 Protection of Environment ENVIRONMENTAL PROTECTION AGENCY...

  17. 40 CFR 63.1322 - Batch process vents-reference control technology.

    Science.gov (United States)

    2010-07-01

    ... 40 Protection of Environment 11 2010-07-01 2010-07-01 true Batch process vents-reference control technology. 63.1322 Section 63.1322 Protection of Environment ENVIRONMENTAL PROTECTION AGENCY (CONTINUED) AIR... Batch process vents—reference control technology. (a) Batch process vents. The owner or operator of a...

  18. Food Grade Ehanol Production With Fermentation And Distillation Process Using Stem Sorghum

    Directory of Open Access Journals (Sweden)

    Yuliana Setyowati

    2015-03-01

    Full Text Available 10% -12% of sugar in its stem which is the optimum sugar concentration in fermentation process for bioethanol production. Sorghum has a high potential to be developed as a raw material for food-grade ethanol production which can be used to support food-grade ethanol demand in Indonesia through a fermentation process. This research focused on the effect of microorganism varieties in the fermentation process which are mutant Zymomonas mobilis (A3, Saccharomyces cerevisiae and Pichia stipitis mixture. The Research for purification process are separated into two parts, distillation with steel wool structured packing and dehydration process using molecular sieve and eliminating impurities using activated carbon. The research can be concluded that the best productivity shown in continuous fermentation in the amount of 84.049 (g / L.hr using the mixture of Saccharomyces cerevisiae and Pichia stipitis. The highest percentage of ethanol yield produced in batch fermentation using the mixture of Saccharomyces cerevisiae and Pichia stipitis that is equal to 51.269%. And for the adsorption, the best result shown in continuous fermentation by using Zymomonas Mobilis of 88.374%..

  19. Process for paraffin isomerization of a distillate range hydrocarbon feedstock

    Energy Technology Data Exchange (ETDEWEB)

    Chen, N.Y.; Garwood, W.E.; McCullen, S.B.

    1993-01-19

    Various catalytic processes have been proposed to isomerize n-paraffins so as to lower the pour point of distillate range hydrocarbon feedstocks. However, many available feedstocks contain nitrogen impurities which tend to poison conventional paraffin isomerization catalysts. A process has been developed to obviate or alleviate this problem. According to the invention, the paraffin-containing feedstock is contacted with a crystalline aluminosilicate zeolite catalyst having pore openings defined by a ratio of sorption of n-hexane to o-xylene of over 3 vol % and the ability to crack 3-methylpentane in preference to 2,3 dimethylbutane under defined conditions. The zeolite catalyst includes a Group VIII metal and has a zeolite SiO[sub 2]/Al[sub 2]O[sub 3] ratio of at least 20:1. The contacting is carried out at 199-454 C and a pressure of 100-1,000 psig, preferably 250-600 psig. The group of medium pore zeolites which can be used in the process of the invention includes ZSM-22, ZSM-23, and ZSM-35. The Group VIII metals used in the catalyst are preferably selected from Pt, Pd, Ir, Os, Rh, and Ru and the metal is preferably incorporated into the zeolite by ion exchange up to a metal content of preferably 0.1-3 wt %. Experiments are described to illustrate the invention. 1 tab.

  20. Process and apparatus to analyze high-boiling products by distillation

    Energy Technology Data Exchange (ETDEWEB)

    Goupil, J.; Mouton, M.; Fischer, W.

    1982-05-19

    In the described process to analyze high-boiling petroleum products by distillation, contents of these products with atmospheric boiling points above 500/sup 0/C can be isolated as distillates. For this purpose the continuous shortway distillation process is employed and at least a part of the components of the apparatus which serve to introduce the raw product are heated seperately and held at different temperatures. The raw product is distributed on the combustion surface of the shortway distiller by a roller wiping system.

  1. Aroma Stripping under various Forms of Membrane Distillation Processes: Experiments and modeling

    DEFF Research Database (Denmark)

    Jonsson, Gunnar Eigil

    Concentration of fruit juices by membrane distillation is an interesting process as it can be done at low temperature giving a gentle concentration process with little deterioration of the juices. Since the juices contains many different aroma compounds with a wide range of chemical properties...... such as volatility, activity coefficient and vapor pressure, it is important to know how these aroma compounds will eventually pass through the membrane. Experiments have been made on an aroma model solution and on black currant juice in a lab scale membrane distillation set up which can be operated in various types...... of MD configurations: Vacuum Membrane Distillation , Sweeping Gas Membrane Distillation , Direct Contact Membrane Distillation and Osmotic Membrane Distillation. The influence of feed temperature and feed flow rate on the permeate flux and concentration factor for different types of aroma compounds have...

  2. Nonlinear control of a multicomponent distillation process coupled with a binary distillation model as an EKF predictor.

    Science.gov (United States)

    Jana, Amiya Kumar; Ganguly, Saibal; Samanta, Amar Nath

    2006-10-01

    The work is devoted to design the globally linearizing control (GLC) strategy for a multicomponent distillation process. The control system is comprised with a nonlinear transformer, a nonlinear closed-loop state estimator [extended Kalman filter (EKF)], and a linear external controller [conventional proportional integral (PI) controller]. The model of a binary distillation column has been used as a state predictor to avoid huge design complexity of the EKF estimator. The binary components are the light key and the heavy key of the multicomponent system. The proposed GLC-EKF (GLC in conjunction with EKF) control algorithm has been compared with the GLC-ROOLE [GLC coupled with reduced-order open-loop estimator (ROOLE)] and the dual-loop PI controller based on set point tracking and disturbance rejection performance. Despite huge process/predictor mismatch, the superiority of the GLC-EKF has been inspected over the GLC-ROOLE control structure.

  3. Irreversibility analysis in the process of solar distillation

    International Nuclear Information System (INIS)

    Chávez, S; Terres, H; Lizardi, A; López, R; Lara, A

    2017-01-01

    In this work an irreversibility analysis for the thermal process of solar distillation of three different substances is presented, for which it employs a solar still of a slope where three experimental tests with 5.5 L of brine, river water and MgCl 2 were performed. Temperature data principally in the glass cover, absorber plate, fluid, environment and the incident solar radiation on the device were obtained. With measurements of temperature, solar radiation and exergetic balance, irreversibilities are found on the device. The results show that the highest values of irreversibilities are concentrated in the absorber plate with an average of 321 W, 342 W and 276 W, followed by the cover glass with an average of 75.8 W, 80.4 W and 86.7 W and finally the fluid with 15.3 W, 15.9 W and 16 W, for 5.5 L of brine, river water and MgCl 2 . (paper)

  4. Conceptual process design of extractive distillation processes for ethylbenzene/styrene separation

    NARCIS (Netherlands)

    Jongmans, Mark; Hermens, E.; Raijmakers, M.; Maassen, J.I.W.; Schuur, Boelo; de Haan, A.B.

    2012-01-01

    In the current styrene production process the distillation of the close-boiling ethylbenzene/styrene mixture to obtain an ethylbenzene impurity level of 100 ppm in styrene accounts for 75–80% of the energy requirements. The future target is to reach a level of 1–10 ppm, which will increase the

  5. Continuous esterification for biodiesel production from palm fatty acid distillate using economical process

    Energy Technology Data Exchange (ETDEWEB)

    Chongkhong, S.; Tongurai, C.; Chetpattananondh, P. [Department of Chemical Engineering, Faculty of Engineering, Prince of Songkla University, Hat-Yai, Songkhla 90112 (Thailand)

    2009-04-15

    An overflow system for continuous esterification of palm fatty acid distillate (PFAD) using an economical process was developed using a continuous stirred tank reactor (CSTR). Continuous production compared to batch production at the same condition had higher product purity. The optimum condition for the esterification process was a 8.8:1:0.05 molar ratio of methanol to PFAD to sulfuric acid catalyst, 60 min of residence time at 75 C under its own pressure. The free fatty acid (FFA) content in the PFAD was reduced from 93 to less than 1.5%wt by optimum esterification. The esterified product had to be neutralized with 10.24%wt of 3 M sodium hydroxide in water solution at a reaction temperature of 80 C for 20 min to reduce the residual FFA and glycerides. The components and properties of fatty acid methyl ester (FAME) could meet the standard requirements for biodiesel fuel. Eventually the production costs were calculated to disclose its commercialization. (author)

  6. Theoretical and experimental study of integrated membrane / distillation processes for industrial applications

    NARCIS (Netherlands)

    Perez, P.

    2007-01-01

    In industrial practice the separation of an azeotropic mixture usually involves adding a third component to the distillation process to break the azeotrope. The major disadvantages of this so called azeotropic and extractive distillation are the relatively high capital and high energy costs and the

  7. Destructive distillation

    Energy Technology Data Exchange (ETDEWEB)

    1938-07-05

    A process and apparatus for the destructive distillation at low temperature of mineral or organic material particularly oil shale, is given in which the process comprises distilling the material in a horizontal gaseous stream, subjecting the hot residues to the action of a gaseous stream containing a predetermined amount of oxygen so as to burn, at least partly, the carbon-containing substances, and the process uses the gases from this combustion for the indirect heating of the gases serving for the distillation.

  8. Simulation calculations for a catalytic exchange/cryogenic distillation hydrogen isotope separation process

    International Nuclear Information System (INIS)

    Rodman, M.; Howard, D.W.

    1984-01-01

    Some of the aspects of the optimization and simulation calculations for the Moderator Detritiation Plant thay may be applicable to other processes are described. The FORTRAN optimization program and the CPES and PROCESS distillation calculation are covered

  9. Tritium separation factors in distillation and chemical exchange processes

    International Nuclear Information System (INIS)

    Dave, S.M.; Ghosh, S.K.; Sadhukhan, H.K.

    1982-01-01

    The vapour pressures of different isotopic hydrogen, water and ammonia molecules have been calculated. These vapour pressures can be used to evaluate relative volatilities of different species for separation of tritium isotopes by distillation. The equilibrium constants for various exchange reactions involving different deuterated and tritiated species of hydrogen, water and ammonia molecules have also been calculated for different temperatures. (author)

  10. Development on the cryogenic hydrogen isotopes distillation process technology for tritium removal (Final report)

    Energy Technology Data Exchange (ETDEWEB)

    Sung, Ki Woung; Kim, Yong Ik; Na, Jeong Won; Ku, Jae Hyu; Kim, Kwang Rak; Jeong, Yong Won; Lee, Han Soo; Cho, Young Hyun; Ahn, Do Hee; Baek, Seung Woo; Kang, Hee Seok; Kim, You Sun [Korea Atomic Energy Research Institute, Taejon (Korea, Republic of)

    1995-12-01

    While tritium exposure to the site-workers in Wolsung NPP is up to about 40% of the total personnel exposure, Ministry of Science and Technology has asked tritium removal facility for requirement of post heavy-water reactor construction. For the purpose of essential removal of tritium from the Wolsung heavy-water reactor system, a preliminary study on the cryogenic Ar-N{sub 2} and H{sub 2}-D{sub 2} distillation process for development of liquid-phase catalytic exchange cryogenic hydrogen distillation process technology. The Ar-N{sub 2} distillation column showed good performance with approximately 97% of final Ar concentration, and a computer simulation code was modified using these data. A simulation code developed for cryogenic hydrogen isotopes (H{sub 2}, HD, D{sub 2}, HT, DT, T{sub 2}) distillation column showed good performance after comparison with the result of a JAERI code, and a H{sub 2}-D{sub 2} distillation column was made. Gas chromatography for hydrogen isotopes analysis was established using a vacuum sampling loop, and a schematic diagram of H{sub 2}-D{sub 2} distillation process was suggested. A feasibility on modification of H{sub 2}-D{sub 2} distillation process control system using Laser Raman Spectroscopy was studied, and the consideration points for tritium storage system for Wolsung tritium removal facility was suggested. 31 tabs., 79 figs., 68 refs. (Author).

  11. Development on the cryogenic hydrogen isotopes distillation process technology for tritium removal (Final report)

    International Nuclear Information System (INIS)

    Sung, Ki Woung; Kim, Yong Ik; Na, Jeong Won; Ku, Jae Hyu; Kim, Kwang Rak; Jeong, Yong Won; Lee, Han Soo; Cho, Young Hyun; Ahn, Do Hee; Baek, Seung Woo; Kang, Hee Seok; Kim, You Sun

    1995-12-01

    While tritium exposure to the site-workers in Wolsung NPP is up to about 40% of the total personnel exposure, Ministry of Science and Technology has asked tritium removal facility for requirement of post heavy-water reactor construction. For the purpose of essential removal of tritium from the Wolsung heavy-water reactor system, a preliminary study on the cryogenic Ar-N 2 and H 2 -D 2 distillation process for development of liquid-phase catalytic exchange cryogenic hydrogen distillation process technology. The Ar-N 2 distillation column showed good performance with approximately 97% of final Ar concentration, and a computer simulation code was modified using these data. A simulation code developed for cryogenic hydrogen isotopes (H 2 , HD, D 2 , HT, DT, T 2 ) distillation column showed good performance after comparison with the result of a JAERI code, and a H 2 -D 2 distillation column was made. Gas chromatography for hydrogen isotopes analysis was established using a vacuum sampling loop, and a schematic diagram of H 2 -D 2 distillation process was suggested. A feasibility on modification of H 2 -D 2 distillation process control system using Laser Raman Spectroscopy was studied, and the consideration points for tritium storage system for Wolsung tritium removal facility was suggested. 31 tabs., 79 figs., 68 refs. (Author)

  12. Distilling tar; distillation, destructive

    Energy Technology Data Exchange (ETDEWEB)

    Brash, P; Young, W

    1866-09-17

    The tarry residue, which separates on treating crude shale oil with sulfuric acid, is redistilled, in the manner described in Specification No. 1278, A.D. 1866, together with shale. Previous to the distillation, the acid is neutralized with lime, or may be separated by blowing steam into the tar and adding salt. The purified tar thus obtained is absorbed by ashes, or is mixed with lime or other alkaline matter, or the shale may be mixed with lime and distilled with the tar, which is allowed to flow over and through the shale during the process. The tar obtained in the purification of natural paraffin may be similarly utilized.

  13. Integrated Design and Control of Reactive and Non-Reactive Distillation Processes

    DEFF Research Database (Denmark)

    Mansouri, Seyed Soheil; Sales-Cruz, Mauricio; Huusom, Jakob Kjøbsted

    , an alternative approach is to tackle process design and controllability issues simultaneously, in the early stages of process design. This simultaneous synthesis approach provides optimal/near optimal operation and more efficient control of conventional (non-reactive binary distillation columns) (Hamid et al...... of methodologies have been proposed and applied on various problems to address the interactions between process design and control, and they range from optimization-based approaches to model-based methods (Sharifzadeh, 2013). In this work, integrated design and control of non-reactive distillation, ternary...... reactive distillation processes. The element concept (Pérez Cisneros et al., 1997) is used to translate a ternary system of compounds (A + B ↔ C) to a binary system of element (WA and WB). In the case of multicomponent reactive distillation processes the equivalent element concept is used to translate...

  14. Effect of glass-batch makeup on the melting process

    International Nuclear Information System (INIS)

    Hrma, Pavel R.; Schweiger, Michael J.; Humrickhouse, Carissa J.; Moody, J. Adam; Tate, Rachel M.; Rainsdon, Timothy T.; Tegrotenhuis, Nathan E.; Arrigoni, Benjamin M.; Marcial, Jose; Rodriguez, Carmen P.; Tincher, Benjamin

    2010-01-01

    The response of a glass batch to heating is determined by the batch makeup and in turn determines the rate of melting. Batches formulated for a high-alumina nuclear waste to be vitrified in an all-electric melter were heated at a constant temperature-increase rate to determine changes in melting behavior in response to the selection of batch chemicals and silica grain-size as well as the addition of heat-generating reactants. The type of batch materials and the size of silica grains determine how much, if any, primary foam occurs during melting. Small quartz grains, 5 (micro)m in size, caused extensive foaming because their major portion dissolved at temperatures 800 C when batch gases no longer evolved. The exothermal reaction of nitrates with sucrose was ignited at a temperature as low as 160 C and caused a temporary jump in temperature of several hundred degrees. Secondary foam, the source of which is oxygen from redox reactions, occurred in all batches of a limited composition variation involving five oxides, B 2 O 3 , CaO, Li 2 O, MgO, and Na 2 O. The foam volume at the maximum volume-increase rate was a weak function of temperature and melt basicity. Neither the batch makeup nor the change in glass composition had a significant impact on the dissolution of silica grains. The impacts of primary foam generation on glass homogeneity and the rate of melting in large-scale continuous furnaces have yet to be established via mathematical modeling and melter experiments.

  15. Effect Of Glass-Batch Makeup On The Melting Process

    International Nuclear Information System (INIS)

    Kruger, A.A.; Hrma, P.

    2010-01-01

    The response of a glass batch to heating is determined by the batch makeup and in turn determines the rate of melting. Batches formulated for a high-alumina nuclear waste to be vitrified in an all-electric melter were heated at a constant temperature-increase rate to determine changes in melting behavior in response to the selection of batch chemicals and silica grain-size as well as the addition of heat-generating reactants. The type of batch materials and the size of silica grains determine how much, if any, primary foam occurs during melting. Small quartz grains, 5 (micro)m in size, caused extensive foaming because their major portion dissolved at temperatures 800 C when batch gases no longer evolved. The exothermal reaction of nitrates with sucrose was ignited at a temperature as low as 160 C and caused a temporary jump in temperature of several hundred degrees. Secondary foam, the source of which is oxygen from redox reactions, occurred in all batches of a limited composition variation involving five oxides, B 2 O 3 , CaO, Li 2 O, MgO, and Na 2 O. The foam volume at the maximum volume-increase rate was a weak function of temperature and melt basicity. Neither the batch makeup nor the change in glass composition had a significant impact on the dissolution of silica grains. The impacts of primary foam generation on glass homogeneity and the rate of melting in large-scale continuous furnaces have yet to be established via mathematical modeling and melter experiments.

  16. Process of distilling, heating, and condensing bituminous shales, etc

    Energy Technology Data Exchange (ETDEWEB)

    Bayle, M

    1892-04-26

    The distillation apparatus is composed of a vertical cylinder, whose walls are formed of metal, cast iron, sheet iron, cast or welded steel, refractory clay or other convenient material. The cylinder is fixed. Along its axis passes a shaft, receiving a rotary motion from an endless screw, engaging with a helicoidal toothed wheel. The shaft carries a series of plates, moving with it, over which circulates successively the mineral, pushed from one plate to a lower one by a small scraper.

  17. Gas retorts: gas manufacture, process for distillation, destructive

    Energy Technology Data Exchange (ETDEWEB)

    Bell, J

    1874-05-23

    In apparatus for distilling shale, coal, etc. for making oil and gas, tubular retorts are supported horizontally in a chamber by plates from a brick setting and are heated partly by jets of gas from a pipe supplied through a cock from a gas holder, and partly by the waste gases from a furnace, which heats gas retorts placed in a chamber, air being supplied beneath the grate by a fan.

  18. Optimal design of advanced distillation configuration for enhanced energy efficiency of waste solvent recovery process in semiconductor industry

    International Nuclear Information System (INIS)

    Chaniago, Yus Donald; Minh, Le Quang; Khan, Mohd Shariq; Koo, Kee-Kahb; Bahadori, Alireza; Lee, Moonyong

    2015-01-01

    Highlights: • Thermally coupled distillation process is proposed for waste solvent recovery. • A systematic optimization procedure is used to optimize distillation columns. • Response surface methodology is applied to optimal design of distillation column. • Proposed advanced distillation allows energy efficient waste solvent recovery. - Abstract: The semiconductor industry is one of the largest industries in the world. On the other hand, the huge amount of solvent used in the industry results in high production cost and potential environmental damage because most of the valuable chemicals discharged from the process are incinerated at high temperatures. A distillation process is used to recover waste solvent, reduce the production-related costs and protect the environment from the semiconductor industrial waste. Therefore, in this study, a distillation process was used to recover the valuable chemicals from semiconductor industry discharge, which otherwise would have been lost to the environment. The conventional sequence of distillation columns, which was optimized using the Box and sequential quadratic programming method for minimum energy objectives, was used. The energy demands of a distillation problem may have a substantial influence on the profitability of a process. A thermally coupled distillation and heat pump-assisted distillation sequence was implemented to further improve the distillation performance. Finally, a comparison was made between the conventional and advanced distillation sequences, and the optimal conditions for enhancing recovery were determined. The proposed advanced distillation configuration achieved a significant energy saving of 40.5% compared to the conventional column sequence

  19. Efficient ethanol recovery from fermentation broths with integrated distillation-membrane process

    Science.gov (United States)

    The energy demand of distillation-molecular sieve systems for ethanol recovery/dehydration can be significant, particularly for dilute solutions. An alternative process integrating vapor stripping (like a beer still) with vapor compression and a vapor permeation membrane separati...

  20. Experimental Validation of Hybrid Distillation-Vapor Permeation Process for Energy Efficient Ethanol-Water Separation

    Science.gov (United States)

    The energy demand of distillation-based systems for ethanol recovery and dehydration can be significant, particularly for dilute solutions. An alternative separation process integrating vapor stripping with a vapor compression step and a vapor permeation membrane separation step,...

  1. 40 CFR 63.1326 - Batch process vents-recordkeeping provisions.

    Science.gov (United States)

    2010-07-01

    ....1325(e) for aggregate batch vent streams; (ii) For a boiler or process heater, a description of the location at which the vent stream is introduced into the boiler or process heater; (iii) For a boiler or... process vents or halogenated aggregate batch vent streams, the percent reduction of total hydrogen halides...

  2. Integrated membrane distillation-crystallization: process design and cost estimations for seawater treatment and fluxes of single salt solutions

    NARCIS (Netherlands)

    Creusen, R.J.M.; Medevoort, J. van; Roelands, C.P.M.; Renesse van Duivenbode, J.A.D. van; Hanemaaijer, J.H.; Leerdam, R.C. van

    2013-01-01

    The goal of this research is to design an integrated membrane distillation-crystallization (MDC) process for desalination of seawater with pure water and dry salts as the only products. The process is based on a combination of membrane distillation (MD) and osmotic distillation (OD) steps with

  3. Improvement of solar ethanol distillation using ultrasonic waves

    Directory of Open Access Journals (Sweden)

    Jaruwat Jareanjit

    2016-08-01

    Full Text Available This report presents a study on the use of ultrasonic waves in solar ethanol distillation to investigate the performance of ultrasonic waves at a frequency of 30 kHz and at 100 Watts that were installed in the inlet area of a 10-litre distillation tank. Based on the non-continuous distillation process (batch distillation, the experiment demonstrated that using ultrasonic waves in solar ethanol distillation caused the average concentration of hourly distilled ethanol to be higher than that of a normal system (solar ethanol distillation without ultrasonic wave at the same or higher distillation rate and hourly distillation volume. The ultrasonic wave was able to enhance the separation of ethanol from the solution (water-ethanol mixture through solar distillation. The amount of pure ethanol product from each distilled batch was clearly larger than the amount of product obtained from a normal system when the initial concentration of ethanol was lower than 50%v/v (% by volume, where an average of approximately 40% and 20% are obtained for an initial ethanol concentration of 10%v/v and 30%v/v, respectively. Furthermore, the distillation rate varied based on the solar radiation value.

  4. Process of producing fuels from slates or bituminous shales. [distillation at incandescent heat

    Energy Technology Data Exchange (ETDEWEB)

    Huppenbauer, M

    1902-07-31

    A process of producing a fuel from slates or bituminous shales by saturating or impregnating them after preliminary distillation with the vapors of tars, resins, oils, etc., is given. The process is characterized by the bituminous shale being submitted in the form of fragments to distillation at incandescent heat to make the shale porous and able to absorb the vapors of the substances already mentioned.

  5. Control properties of hybrid distillation processes for the separation of biobutanol

    DEFF Research Database (Denmark)

    Sánchez-Ramírez, Eduardo; Alcocer-García, Heriberto; Quiroz-Ramírez, Juan José

    2017-01-01

    value decomposition technique and a closed-loop dynamic analysis was performed on several hybrid distillation processes including conventional, thermally coupled, thermodynamically equivalent and intensified designs. The results indicated that under the closed-loop control policy, an intensified design...... which is integrated for only two distillation columns instead of three distillation columns, showed good dynamic properties. In addition, thermally coupled sequence A showed better control properties under open-loop analysis. CONCLUSIONS: Using both SVD analysis and closed-loop tests the dynamics...

  6. Stochastic growth logistic model with aftereffect for batch fermentation process

    Science.gov (United States)

    Rosli, Norhayati; Ayoubi, Tawfiqullah; Bahar, Arifah; Rahman, Haliza Abdul; Salleh, Madihah Md

    2014-06-01

    In this paper, the stochastic growth logistic model with aftereffect for the cell growth of C. acetobutylicum P262 and Luedeking-Piret equations for solvent production in batch fermentation system is introduced. The parameters values of the mathematical models are estimated via Levenberg-Marquardt optimization method of non-linear least squares. We apply Milstein scheme for solving the stochastic models numerically. The effciency of mathematical models is measured by comparing the simulated result and the experimental data of the microbial growth and solvent production in batch system. Low values of Root Mean-Square Error (RMSE) of stochastic models with aftereffect indicate good fits.

  7. Stochastic growth logistic model with aftereffect for batch fermentation process

    International Nuclear Information System (INIS)

    Rosli, Norhayati; Ayoubi, Tawfiqullah; Bahar, Arifah; Rahman, Haliza Abdul; Salleh, Madihah Md

    2014-01-01

    In this paper, the stochastic growth logistic model with aftereffect for the cell growth of C. acetobutylicum P262 and Luedeking-Piret equations for solvent production in batch fermentation system is introduced. The parameters values of the mathematical models are estimated via Levenberg-Marquardt optimization method of non-linear least squares. We apply Milstein scheme for solving the stochastic models numerically. The effciency of mathematical models is measured by comparing the simulated result and the experimental data of the microbial growth and solvent production in batch system. Low values of Root Mean-Square Error (RMSE) of stochastic models with aftereffect indicate good fits

  8. Stochastic growth logistic model with aftereffect for batch fermentation process

    Energy Technology Data Exchange (ETDEWEB)

    Rosli, Norhayati; Ayoubi, Tawfiqullah [Faculty of Industrial Sciences and Technology, Universiti Malaysia Pahang, Lebuhraya Tun Razak, 26300 Gambang, Pahang (Malaysia); Bahar, Arifah; Rahman, Haliza Abdul [Department of Mathematical Sciences, Faculty of Science, Universiti Teknologi Malaysia, 81310 Johor Bahru, Johor (Malaysia); Salleh, Madihah Md [Department of Biotechnology Industry, Faculty of Biosciences and Bioengineering, Universiti Teknologi Malaysia, 81310 Johor Bahru, Johor (Malaysia)

    2014-06-19

    In this paper, the stochastic growth logistic model with aftereffect for the cell growth of C. acetobutylicum P262 and Luedeking-Piret equations for solvent production in batch fermentation system is introduced. The parameters values of the mathematical models are estimated via Levenberg-Marquardt optimization method of non-linear least squares. We apply Milstein scheme for solving the stochastic models numerically. The effciency of mathematical models is measured by comparing the simulated result and the experimental data of the microbial growth and solvent production in batch system. Low values of Root Mean-Square Error (RMSE) of stochastic models with aftereffect indicate good fits.

  9. Catalytic Reactive Distillation for the Esterification Process: Experimental and Simulation

    Directory of Open Access Journals (Sweden)

    M. Mallaiah

    2017-10-01

    Full Text Available In the present study, methyl acetate has been synthesized using esterification of acetic acid with methanol in a continuous packed bed catalytic reactive distillation col- umn in the presence of novel Indion 180 ion exchange resin solid catalyst. The experiments were conducted at various operating conditions like reboiler temperature, reflux ratio, and different feed flow rates of the acetic acid and methanol. The non-ideal pseudo-homogeneous kinetic model has been developed for esterification of acetic acid with methanol in the presence of Indion 180 catalyst. The developed kinetic model was used for the simulation of the reactive distillation column for the synthesis of methyl acetate using equilibrium stage model in Aspen Plus version 7.3. The simulation results were compared with experimental results, and found that there is a good agreement between them. The sensitivity analyses were also carried out for the different parameters of bot- tom flow rate, feed temperatures of acetic acid and methanol, and feed flow rate of acetic acid and methanol.

  10. Mathematical modeling of a single stage ultrasonically assisted distillation process.

    Science.gov (United States)

    Mahdi, Taha; Ahmad, Arshad; Ripin, Adnan; Abdullah, Tuan Amran Tuan; Nasef, Mohamed M; Ali, Mohamad W

    2015-05-01

    The ability of sonication phenomena in facilitating separation of azeotropic mixtures presents a promising approach for the development of more intensified and efficient distillation systems than conventional ones. To expedite the much-needed development, a mathematical model of the system based on conservation principles, vapor-liquid equilibrium and sonochemistry was developed in this study. The model that was founded on a single stage vapor-liquid equilibrium system and enhanced with ultrasonic waves was coded using MATLAB simulator and validated with experimental data for ethanol-ethyl acetate mixture. The effects of both ultrasonic frequency and intensity on the relative volatility and azeotropic point were examined, and the optimal conditions were obtained using genetic algorithm. The experimental data validated the model with a reasonable accuracy. The results of this study revealed that the azeotropic point of the mixture can be totally eliminated with the right combination of sonication parameters and this can be utilized in facilitating design efforts towards establishing a workable ultrasonically intensified distillation system. Copyright © 2014 Elsevier B.V. All rights reserved.

  11. Makespan estimation and order acceptance in batch process industries when processing times are uncertain

    NARCIS (Netherlands)

    Ivanescu, V.C.; Fransoo, J.C.; Bertrand, J.W.M.

    2002-01-01

    Batch process industries are characterized by complex precedence relationships between operations, which renders the estimation of an acceptable workload very difficult. A detailed schedule based model can be used for this purpose, but for large problems this may require a prohibitive large amount

  12. Chemical and biological effects of heavy distillate recycle in the SRC-II process

    Energy Technology Data Exchange (ETDEWEB)

    Wilson, B.W.; Pelroy, R.A.; Anderson, R.P.; Freel, J.

    1983-12-01

    Recent work from the Merriam Laboratory continuous coal liquefaction units shows that heavy distillate from the SRC-II process can be recycled to extinction, and hence a distillate product boiling entirely below 310/sup 0/C (590/sup 0/F) (or other selected boiling points) is feasible. In these runs distillate yield was not reduced; gas make was unaffected; and hydrogen consumption was increased only slightly, in keeping with the generally higher hydrogen content of lighter end products. Total distillate yield (C/sub 5/-590/sup 0/F) was 56 wt %, MAF coal in runs with subbituminous coal from the Amax Belle Ayr mine. Product endpoint is well below 371/sup 0/C (700/sup 0/F), the temperature above which coal distillates appear to become genotoxic; and the product was shown to be free of mutagenic activity in the Ames test. Chemical analyses showed both the < 270/sup 0/C (< 518/sup 0/F) and the < 310/sup 0/C (< 590/sup 0/F) distillates to be essentially devoid of several reference polycyclic compounds known to be carcinogenic in laboratory animals. Tests for tumorigenic or carcinogenic activity were not carried out on these materials. However, a comparison of chemical data from the Merriam heavy distillate samples with data on the other SRC-II distillates where carcinogenesis or tumorigenesis data is available leads to the expectation that < 371/sup 0/C (< 700/sup 0/F) materials from the Merriam Laboratory will have greatly reduced tumorigenic and carcinogenic activity in skin painting tests. Other studies suggest the product should be more readily upgraded than full-range (C/sub 5/-900/sup 0/F) distillate.

  13. Direct Contact Membrane Distillation of Dairy Process Streams

    Directory of Open Access Journals (Sweden)

    Mike Weeks

    2011-01-01

    Full Text Available Membrane distillation (MD was applied for the concentration of a range of dairy streams, such as whole milk, skim milk and whey. MD of a pure lactose solution was also investigated. Direct contact MD (DCMD mode experiments were carried out in continuous concentration mode, keeping the warm feed/retentate and cold permeate stream temperatures at 54 °C and 5 °C respectively. Performance in terms of flux and retention was assessed. The flux was found to decrease with an increase of dry-matter concentration in the feed. Retention of dissolved solids was found to be close to 100% and independent of the dry-matter concentration in the feed. Fourier Transform Infrared Spectroscopy (FTIR of the fouled membranes confirms organics being present in the fouling layer.

  14. High solid fed-batch butanol fermentation with simultaneous product recovery: part II - process integration.

    Science.gov (United States)

    In these studies liquid hot water (LHW) pretreated and enzymatically hydrolyzed Sweet Sorghum Bagasse (SSB) hydrolyzates were fermented in a fed-batch reactor. As reported in the preceding paper, the culture was not able to ferment the hydrolyzate I in a batch process due to presence of high level o...

  15. Process Analytical Technology (PAT): batch-to-batch reproducibility of fermentation processes by robust process operational design and control.

    Science.gov (United States)

    Gnoth, S; Jenzsch, M; Simutis, R; Lübbert, A

    2007-10-31

    The Process Analytical Technology (PAT) initiative of the FDA is a reaction on the increasing discrepancy between current possibilities in process supervision and control of pharmaceutical production processes and its current application in industrial manufacturing processes. With rigid approval practices based on standard operational procedures, adaptations of production reactors towards the state of the art were more or less inhibited for long years. Now PAT paves the way for continuous process and product improvements through improved process supervision based on knowledge-based data analysis, "Quality-by-Design"-concepts, and, finally, through feedback control. Examples of up-to-date implementations of this concept are presented. They are taken from one key group of processes in recombinant pharmaceutical protein manufacturing, the cultivations of genetically modified Escherichia coli bacteria.

  16. Beyond Batch Processing: Towards Real-Time and Streaming Big Data

    OpenAIRE

    Shahrivari, Saeed; Jalili, Saeed

    2014-01-01

    Today, big data is generated from many sources and there is a huge demand for storing, managing, processing, and querying on big data. The MapReduce model and its counterpart open source implementation Hadoop, has proven itself as the de facto solution to big data processing. Hadoop is inherently designed for batch and high throughput processing jobs. Although Hadoop is very suitable for batch jobs but there is an increasing demand for non-batch processes on big data like: interactive jobs, r...

  17. Dehydration of ethanol with salt extractive distillation-a comparative analysis between processes with salt recovery

    Energy Technology Data Exchange (ETDEWEB)

    Ligero, E.L.; Ravagnani, T.M.K. [Departamento de Engenharia de Sistemas Qumicos, Faculdade de Engenharia Qumica, Universidade Estadual de Campinas, Campinas, Sao Paulo (Brazil)

    2003-07-01

    Anhydrous ethanol can be obtained from a dilute aqueous solution of ethanol via extractive distillation with potassium acetate. Two process flowsheets with salt recovery were proposed. In the first, dilute ethanol is directly fed to a salt extractive distillation column and, after that, the salt is recovered in a multiple effect evaporator followed by a spray dryer. In the second, the concentrated ethanol from conventional distillation is fed to a salt extractive distillation column. In this case, salt is recovered in a single spray dryer. In both processes the recovered salt is recycled to be used in the extractive distillation column. Every component of each process was rigorously modeled and its behavior was simulated for a wide range of operating conditions. A global simulation was then carried out. The results show that the second process is more interesting in terms of energy consumption than the first. Furthermore, it would be easier to implement changes on existing benzene extractive anhydrous ethanol plants to convert them to more ecologically attractive concentrated ethanol feed processes. (author)

  18. Modeling of steam distillation mechanism during steam injection process using artificial intelligence.

    Science.gov (United States)

    Daryasafar, Amin; Ahadi, Arash; Kharrat, Riyaz

    2014-01-01

    Steam distillation as one of the important mechanisms has a great role in oil recovery in thermal methods and so it is important to simulate this process experimentally and theoretically. In this work, the simulation of steam distillation is performed on sixteen sets of crude oil data found in the literature. Artificial intelligence (AI) tools such as artificial neural network (ANN) and also adaptive neurofuzzy interference system (ANFIS) are used in this study as effective methods to simulate the distillate recoveries of these sets of data. Thirteen sets of data were used to train the models and three sets were used to test the models. The developed models are highly compatible with respect to input oil properties and can predict the distillate yield with minimum entry. For showing the performance of the proposed models, simulation of steam distillation is also done using modified Peng-Robinson equation of state. Comparison between the calculated distillates by ANFIS and neural network models and also equation of state-based method indicates that the errors of the ANFIS model for training data and test data sets are lower than those of other methods.

  19. Modeling of Steam Distillation Mechanism during Steam Injection Process Using Artificial Intelligence

    Science.gov (United States)

    Ahadi, Arash; Kharrat, Riyaz

    2014-01-01

    Steam distillation as one of the important mechanisms has a great role in oil recovery in thermal methods and so it is important to simulate this process experimentally and theoretically. In this work, the simulation of steam distillation is performed on sixteen sets of crude oil data found in the literature. Artificial intelligence (AI) tools such as artificial neural network (ANN) and also adaptive neurofuzzy interference system (ANFIS) are used in this study as effective methods to simulate the distillate recoveries of these sets of data. Thirteen sets of data were used to train the models and three sets were used to test the models. The developed models are highly compatible with respect to input oil properties and can predict the distillate yield with minimum entry. For showing the performance of the proposed models, simulation of steam distillation is also done using modified Peng-Robinson equation of state. Comparison between the calculated distillates by ANFIS and neural network models and also equation of state-based method indicates that the errors of the ANFIS model for training data and test data sets are lower than those of other methods. PMID:24883365

  20. [A SAS marco program for batch processing of univariate Cox regression analysis for great database].

    Science.gov (United States)

    Yang, Rendong; Xiong, Jie; Peng, Yangqin; Peng, Xiaoning; Zeng, Xiaomin

    2015-02-01

    To realize batch processing of univariate Cox regression analysis for great database by SAS marco program. We wrote a SAS macro program, which can filter, integrate, and export P values to Excel by SAS9.2. The program was used for screening survival correlated RNA molecules of ovarian cancer. A SAS marco program could finish the batch processing of univariate Cox regression analysis, the selection and export of the results. The SAS macro program has potential applications in reducing the workload of statistical analysis and providing a basis for batch processing of univariate Cox regression analysis.

  1. Techno-economic assessment of hybrid extraction and distillation processes for furfural production from lignocellulosic biomass.

    Science.gov (United States)

    Nhien, Le Cao; Long, Nguyen Van Duc; Kim, Sangyong; Lee, Moonyong

    2017-01-01

    Lignocellulosic biomass is one of the most promising alternatives for replacing mineral resources to overcome global warming, which has become the most important environmental issue in recent years. Furfural was listed by the National Renewable Energy Laboratory as one of the top 30 potential chemicals arising from biomass. However, the current production of furfural is energy intensive and uses inefficient technology. Thus, a hybrid purification process that combines extraction and distillation to produce furfural from lignocellulosic biomass was considered and investigated in detail to improve the process efficiency. This effective hybrid process depends on the extracting solvent, which was selected based on a comprehensive procedure that ranged from solvent screening to complete process design. Various solvents were first evaluated in terms of their extraction ability. Then, the most promising solvents were selected to study the separation feasibility. Eventually, processes that used the three best solvents (toluene, benzene, and butyl chloride) were designed and optimized in detail using Aspen Plus. Sustainability analysis was performed to evaluate these processes in terms of their energy requirements, total annual costs (TAC), and carbon dioxide (CO 2 ) emissions. The results showed that butyl chloride was the most suitable solvent for the hybrid furfural process because it could save 44.7% of the TAC while reducing the CO 2 emissions by 45.5% compared to the toluene process. In comparison with the traditional purification process using distillation, this suggested hybrid extraction/distillation process can save up to 19.2% of the TAC and reduce 58.3% total annual CO 2 emissions. Furthermore, a sensitivity analysis of the feed composition and its effect on the performance of the proposed hybrid system was conducted. Butyl chloride was found to be the most suitable solvent for the hybrid extraction/distillation process of furfural production. The proposed

  2. New Design Methods And Algorithms For High Energy-Efficient And Low-cost Distillation Processes

    Energy Technology Data Exchange (ETDEWEB)

    Agrawal, Rakesh [Purdue Univ., West Lafayette, IN (United States)

    2013-11-21

    This project sought and successfully answered two big challenges facing the creation of low-energy, cost-effective, zeotropic multi-component distillation processes: first, identification of an efficient search space that includes all the useful distillation configurations and no undesired configurations; second, development of an algorithm to search the space efficiently and generate an array of low-energy options for industrial multi-component mixtures. Such mixtures are found in large-scale chemical and petroleum plants. Commercialization of our results was addressed by building a user interface allowing practical application of our methods for industrial problems by anyone with basic knowledge of distillation for a given problem. We also provided our algorithm to a major U.S. Chemical Company for use by the practitioners. The successful execution of this program has provided methods and algorithms at the disposal of process engineers to readily generate low-energy solutions for a large class of multicomponent distillation problems in a typical chemical and petrochemical plant. In a petrochemical complex, the distillation trains within crude oil processing, hydrotreating units containing alkylation, isomerization, reformer, LPG (liquefied petroleum gas) and NGL (natural gas liquids) processing units can benefit from our results. Effluents from naphtha crackers and ethane-propane crackers typically contain mixtures of methane, ethylene, ethane, propylene, propane, butane and heavier hydrocarbons. We have shown that our systematic search method with a more complete search space, along with the optimization algorithm, has a potential to yield low-energy distillation configurations for all such applications with energy savings up to 50%.

  3. Continuous fed-batch vacuum fermentation system for glycerol from molasses by the sulfite process

    Energy Technology Data Exchange (ETDEWEB)

    Kalle, G.P.; Naik, S.C.

    1985-01-01

    A continuous fed-batch vacuum fermentation system has been described for the production of glycerol from cane molasses (and juice) by a conventional sulfite process. A glycerol concentration of 80 g/l was achieved with a productivity of 30 g/l/day at a dilution rate of 0.4/day which is twice that from a vacuum batch process (15 g/l/day) or four times that obtained without vacuum (8 g/l/day). 8 references.

  4. Investigation of non-volatile additives on the process of distillation of hydrocarbon mixtures

    Directory of Open Access Journals (Sweden)

    М.Б. Степанов

    2009-02-01

    Full Text Available  The given results of researches of influence of nonvolatile additives on processes of distillation of individual hydrocarbons and their mixes, including petroleum and mineral oil. With the help of the developed computer system of the continuous control of distillation it is shown, that at the presence of small amounts of the additive decrease of temperature of the beginning of boiling of hydrocarbons is observed, their speeds of banish and exits of light fuel mineral oil grow during initial oil refining

  5. Process for carbonizing, distilling, and vaporizing of coal from any source

    Energy Technology Data Exchange (ETDEWEB)

    Limberg, T

    1916-10-15

    A process is described for carbonizing, distilling, and vaporizing coal from any source, especially of humid and bituminous coals as well as bituminous shale and peat for recovering an especially light tar with a large aliphatic hydrocarbon content that is characterized in that it is exposed to internal heating under vacuum at a temperature below dull-red heat. The distillation products of the material are washed away by the heating gases for the whole length of the furnace and are removed immediately and carried into separate condensers.

  6. Efficient ethanol recovery from fermentation broths with integrated distillation-vapor permeation hybrid process

    Science.gov (United States)

    The energy demand of distillation-molecular sieve systems for ethanol recovery/dehydration can be significant, particularly for dilute solutions. An alternative hybrid process integrating vapor stripping (like a beer still) with vapor compression and a vapor permeation membrane s...

  7. Conceptual design of heterogeneous azeotropic distillation process for ethanol dehydration using 1-butanol as entrainer

    Directory of Open Access Journals (Sweden)

    Paritta Prayoonyong

    2014-12-01

    Full Text Available The synthesis of a heterogeneous azeotropic distillation process for ethanol dehydration using 1-butanol as entrainer is presented. The residue curve map of the ethanol/water/1-butanol mixture is computationally generated using non-random twoliquid thermodynamic model. It is found that 1-butanol leads to a residue curve map topological structure different from that generated by typical entrainers used in ethanol dehydration. Synthesised by residue curve map analysis, the distillation flowsheet for ethanol dehydration by 1-butanol comprises a double-feed column integrated with an overhead decanter and a simple column. The double-feed column is used to recover water as the top product, whereas the simple column is used for recovering ethanol and 1-butanol. The separation feasibility and the economically near-optimal designs of distillation columns in the flowsheet are evaluated and identified by using the boundary value design method. The distillation flowsheet using 1-butanol is compared with the conventional process using benzene as entrainer. Based on their total annualised costs, the ethanol dehydration process using 1-butanol is less economically attractive than the process using benzene. However, 1-butanol is less toxic than benzene.

  8. Processing Maple Syrup with a Vapor Compression Distiller: An Economic Analysis

    Science.gov (United States)

    Lawrence D. Garrett

    1977-01-01

    A test of vapor compression distillers for processing maple syrup revealed that: (1) vapor compression equipment tested evaporated 1 pound of water with .047 pounds of steam equivalent (electrical energy); open-pan evaporators of similar capacity required 1.5 pounds of steam equivalent (oil energy) to produce 1 pound of water; (2) vapor compression evaporation produced...

  9. Modeling of air-gap membrane distillation process: A theoretical and experimental study

    KAUST Repository

    Alsaadi, Ahmad Salem; Ghaffour, NorEddine; Li, Junde; Gray, Stephen R.; Francis, Lijo; Maab, Husnul; Amy, Gary L.

    2013-01-01

    A one dimensional (1-D) air gap membrane distillation (AGMD) model for flat sheet type modules has been developed. This model is based on mathematical equations that describe the heat and mass transfer mechanisms of a single-stage AGMD process

  10. Some design aspects of multistage flash distillation process

    International Nuclear Information System (INIS)

    Ahmad, Mohammad.

    1975-01-01

    The purpose of this paper is to examine the effect of the design variables of multistage flash (MSF) process on the performance and/or the cost of the desalting plant, and to establish certain design trends

  11. Farm batch system and Fermi inter-process communication and synchronization toolkit

    International Nuclear Information System (INIS)

    Mandrichenko, I.V.

    2001-01-01

    Farms Batch System (FBS) was developed as a batch process management system for off-line Run II data processing at Fermilab. FBS will manage PC farms composed of up to 250 nodes and scalable to 1000 nodes with disk capacity of up to several TB. FBS allows users to start arrays of parallel processes on multiple computers. It uses a simplified resource counting method load balancing. FBS has been successfully used for more than a year at Fermilab by fixed target experiments and will be used for collider experiment off-line data processing. Fermi Inter-Process Communication toolkit (FIPC) was designed as a supplement product for FBS that helps establish synchronization and communication between processes running in a distributed batch environment. However, FIPC is an independent package, and can be used with other batch systems, as well as in a non-batch environment. FIPC provides users with a variety of global distributed objects such as semaphores, queues and string variables. Other types of objects can be easily added to FIPC. FIPC has been running on several PC farms at Fermilab for half a year and is going to be used by CDF for off-line data processing

  12. Mini-channel heat exchangers for industrial distillation processes

    NARCIS (Netherlands)

    Van de Bor, D.M.

    2014-01-01

    In this thesis the technical and economic performance of compression-resorption heat pumps has been investigated. The main objective of this thesis was to improve the performance and reduce the investment costs of compression-resorption heat pumps applied in process industry. A model that is able to

  13. MODELING AND SIMULATION OF A BATCH DISTILLATION COLUMN FOR RECOVERING LIMONENE EPOXIDE MODELAGEM E SIMULAÇÃO DE UMA COLUNA DE DESTILAÇÃO POR LOTES PARA RECUPERAR EPÓXIDO DE LIMONENO

    Directory of Open Access Journals (Sweden)

    Rolando Barrera Zapata

    2012-12-01

    Full Text Available Aspen Plus and MATLAB software simulation tools were employed for modeling, simulation and optimization of a distillation process to recover limonene epoxide from a liquid mixture containing limonene + acetonitrile + water + limonene epoxide. This mixture is obtained from limonene epoxidation over PW-Amberlite using aqueous hydrogen peroxide as oxidant and acetonitrile as solvent. Analyses of residue curve maps indicate that batch distillation columns of inverse configuration are adequate to separate limonene epoxide. The model parameters, i.e., the number of stages (8 and the reflux ratio (3,1 were determined by steady state simulations with short-cut models and rigorous models from Aspen Plus. Aspen Plus simulation of the batch distillation operation showed that it is possible to recover up to 95 % limonene epoxide with a molar fraction of 0,97 after 7,5 h. For comparison purposes, the batch distillation operation was also simulated with a semi-rigorous MATLAB model and similar results were obtained.Se emplearon herramientas de software de simulación como Aspen Plus y MATLAB para el modelado, simulación y optimización de un proceso de destilación para recuperar epóxido de limoneno a partir de una mezcla líquida que contiene limoneno + acetonitrilo + agua + epóxido de limoneno. Esta mezcla se obtiene de la epoxidación de limoneno sobre PW-Amberlita utilizando peróxido de hidrógeno acuoso como oxidante y acetonitrilo como disolvente. Los análisis de curvas de composición residual indicaron que las columnas de destilación por lotes de configuración inversa son adecuadas para separar el epóxido de limoneno. Los parámetros del modelo, como el número de etapas (8 y la relación de reflujo (3,1 se determinaron mediante simulaciones de estado estacionario con modelos cortos y rigurosos de Aspen Plus. La simulación del equipo por lotes en Aspen Plus mostró que es posible recuperar hasta el 95 % del epóxido de limoneno con una fracci

  14. Batching alternatives for Phase I retrieval wastes to be processed in WRAP Module 1

    International Nuclear Information System (INIS)

    Mayancsik, B.A.

    1994-01-01

    During the next two decades, the transuranic (TRU) waste now stored in the 200 Area burial trenches and storage buildings is to be retrieved, processed in the Waste Receiving and Processing (WRAP) Module 1 facility, and shipped to a final disposal facility. The purpose of this document is to identify the criteria that can be used to batch suspect TRU waste, currently in retrievable storage, for processing through the WRAP Module 1 facility. These criteria are then used to generate a batch plan for Phase 1 Retrieval operations, which will retrieve the waste located in Trench 4C-04 of the 200 West Area burial ground. The reasons for batching wastes for processing in WRAP Module 1 include reducing the exposure of workers and the environment to hazardous material and ionizing radiation; maximizing the efficiency of the retrieval, processing, and disposal processes by reducing costs, time, and space throughout the process; reducing analytical sampling and analysis; and reducing the amount of cleanup and decontamination between process runs. The criteria selected for batching the drums of retrieved waste entering WRAP Module 1 are based on the available records for the wastes sent to storage as well as knowledge of the processes that generated these wastes. The batching criteria identified in this document include the following: waste generator; type of process used to generate or package the waste; physical waste form; content of hazardous/dangerous chemicals in the waste; radiochemical type and quantity of waste; drum weight; and special waste types. These criteria were applied to the waste drums currently stored in Trench 4C-04. At least one batching scheme is shown for each of the criteria listed above

  15. MODELING AND SIMULATION OF A BENZENE RECOVERY PROCESS BY EXTRACTIVE DISTILLATION

    Directory of Open Access Journals (Sweden)

    L. B. Brondani

    2015-03-01

    Full Text Available Abstract Extractive distillation processes with N-formylmorpholine (NFM are used industrially to separate benzene from six carbon non-aromatics. In the process studied in this work, the stream of interest consists of nearly 20 different hydrocarbons. A new set of NRTL parameters was correlated based on literature experimental data. Both vapor-liquid equilibrium as well as infinite dilution activity coefficient data were taken into account; missing parameters were estimated with the UNIFAC group contribution model. The extractive distillation process was simulated using ASPEN Plus®. Very good agreement with plant data was obtained. The influences of the main operational parameters, solvent to feed ratio and solvent temperature, were studied. Theoretical optimum operating values were obtained and can be implemented to improve the industrial process. Extreme static sensitivity with respect to reboiler heat was observed, indicating that this can be the source of instabilities.

  16. An Integrated Environment for Batch Process Development - From Recipe to Manufacture

    DEFF Research Database (Denmark)

    Batch process development involves the process of converting a chemical synthesis into an optimum, safe, robust, and economical process for manufacturing the chemical of desired quality at the ultimate desired scale. In this paper we describe a strategy for developing a set of integrated decision...

  17. Process for continuous distillation of bituminous minerals, etc

    Energy Technology Data Exchange (ETDEWEB)

    Marie, J J

    1923-01-26

    An apparatus is described for operating the process, in which the petroleum-bearing asphaltic or bituminous minerals are charged to the upper part of a vertical furnace with a lining of refractory material and varying sections; air is necessary for combustion and inert gas is necessary to regulate this combustion and to remove the hydrocarbons being blown into the lower part of the furnace; the hydrocarbons in vapor state or gases being removed are received in the condensers where they are deposited in the liquid state; the liquid from the condensers is next centrifuged to give oils essentially like natural petroleum, leaving as residue solid hydrocarbons and entrained mineral; the minerals treated are removed by gravity at the bottom of the furnace.

  18. Reactive distillation: an attractive alternative for the synthesis of unsaturated polyester

    NARCIS (Netherlands)

    Shah, M.R.; Zondervan, E.; Oudshoorn, M.L.; Haan, de A.B.

    2011-01-01

    Unsaturated polyester is traditionally produced in a batch wise operating reaction vessel connected to a distillation unit. An attractive alternative for the synthesis of unsaturated polyester is a reactive distillation. To value such alternative synthesis route reliable process models need to be

  19. Adsorption thermal energy storage for cogeneration in industrial batch processes: Experiment, dynamic modeling and system analysis

    International Nuclear Information System (INIS)

    Schreiber, Heike; Graf, Stefan; Lanzerath, Franz; Bardow, André

    2015-01-01

    Adsorption thermal energy storage is investigated for heat supply with cogeneration in industrial batch processes. The feasibility of adsorption thermal energy storage is demonstrated with a lab-scale prototype. Based on these experiments, a dynamic model is developed and successfully calibrated to measurement data. Thereby, a reliable description of the dynamic behavior of the adsorption thermal energy storage unit is achieved. The model is used to study and benchmark the performance of adsorption thermal energy storage combined with cogeneration for batch process energy supply. As benchmark, we consider both a peak boiler and latent thermal energy storage based on a phase change material. Beer brewing is considered as an example of an industrial batch process. The study shows that adsorption thermal energy storage has the potential to increase energy efficiency significantly; primary energy consumption can be reduced by up to 25%. However, successful integration of adsorption thermal storage requires appropriate integration of low grade heat: Preferentially, low grade heat is available at times of discharging and in demand when charging the storage unit. Thus, adsorption thermal energy storage is most beneficial if applied to a batch process with heat demands on several temperature levels. - Highlights: • A highly efficient energy supply for industrial batch processes is presented. • Adsorption thermal energy storage (TES) is analyzed in experiment and simulation. • Adsorption TES can outperform both peak boilers and latent TES. • Performance of adsorption TES strongly depends on low grade heat temperature.

  20. Producing fuel alcohol by extractive distillation: Simulating the process with glycerol

    OpenAIRE

    Ana María Uyazán; Iván Dario Gil; Jaime Aguilar; Gerardo Rodríguez Niño; Luis A Caicedo Mesa

    2006-01-01

    Downstream separation processes in biotechnology form part of the stages having most impact on a product’s final cost. The tendency throughout the world today is to replace fossil fuels with those having a renewable origin such as ethanol; this, in turn, produces a demand for the same and the need for optimising fermentation, treating vinazas and dehydration processes. The present work approaches the problem of dehydration through simulating azeotropic ethanol extractive distillation using gl...

  1. Fed-batch and perfusion culture processes: economic, environmental, and operational feasibility under uncertainty.

    Science.gov (United States)

    Pollock, James; Ho, Sa V; Farid, Suzanne S

    2013-01-01

    This article evaluates the current and future potential of batch and continuous cell culture technologies via a case study based on the commercial manufacture of monoclonal antibodies. The case study compares fed-batch culture to two perfusion technologies: spin-filter perfusion and an emerging perfusion technology utilizing alternating tangential flow (ATF) perfusion. The operational, economic, and environmental feasibility of whole bioprocesses based on these systems was evaluated using a prototype dynamic decision-support tool built at UCL encompassing process economics, discrete-event simulation and uncertainty analysis, and combined with a multi-attribute decision-making technique so as to enable a holistic assessment. The strategies were compared across a range of scales and titres so as to visualize how their ranking changes in different industry scenarios. The deterministic analysis indicated that the ATF perfusion strategy has the potential to offer cost of goods savings of 20% when compared to conventional fed-batch manufacturing processes when a fivefold increase in maximum viable cell densities was assumed. Savings were also seen when the ATF cell density dropped to a threefold increase over the fed-batch strategy for most combinations of titres and production scales. In contrast, the fed-batch strategy performed better in terms of environmental sustainability with a lower water and consumable usage profile. The impact of uncertainty and failure rates on the feasibility of the strategies was explored using Monte Carlo simulation. The risk analysis results demonstrated the enhanced robustness of the fed-batch process but also highlighted that the ATF process was still the most cost-effective option even under uncertainty. The multi-attribute decision-making analysis provided insight into the limited use of spin-filter perfusion strategies in industry. The resulting sensitivity spider plots enabled identification of the critical ratio of weightings of

  2. Development of a vacuum distillation process for Pu pyro-chemistry spent salts treatment

    International Nuclear Information System (INIS)

    Bourges, G.; Lambertin, D.; Baudrot, C.; Pescayre, L.; Thiebaut, C.

    2004-01-01

    The pyrochemical purification of plutonium has generated spent salts, which are disposed in nuclear facility. To reduce stored quantities, the development of a pyrochemical treatment is in progress. The feed salt, typically composed of various Pu and Am species spread into monovalent or divalent chloride matrix, is first oxidized to convert the actinides into oxides. Then the chlorides are separated from the actinide oxides by vacuum distillation. Temperatures higher than 750 deg C for mono-chloride salts mixture NaCl/KCl and higher than 1100 deg C for divalent CaCl 2 base salts, are required to produce an industrial flow of vaporization. Inactive qualification of the process for NaCl/KCl base salt has been carried with lanthanide surrogates. Then, a pilot equipment, called Distillator has been designed and built for production-scale distillation of NaCl/KCl and CaCl 2 oxidized plutonium salts. Industrial flows of vaporization have been obtained with this pilot equipment: about 4 g/cm 2 /h for NaCl/KCl at 800 - 900 deg C and 1 Pa, and more than 1.5 g/cm 2 /h for CaCl 2 base salts between 1000 - 1200 deg C at 0.1 Pa. The last step will be the integration of the Distillator into a glove box. (authors)

  3. Vacuum distillation for the separation of LiCl-KCl eutectic salt and cadmium in pyro process

    International Nuclear Information System (INIS)

    Kwon, S. W.; Park, K. M.; Lee, S. J.; Park, S. B.; Woo, M. S.; Kim, K. R.; Kim, J. G.; Ahn, D. H.; Lee, H. S.

    2010-10-01

    Electrorefining is a key step in pyro processing. Electrorefining process is generally composed of two recovery steps- a deposit of uranium onto a solid cathode (electrorefining) and then the recovery of the remaining uranium and Tru (Transuranic) elements simultaneously by a liquid cadmium cathode (electrowinning). In this study, distillation experiments of a LiCl-KCl eutectic salt and cadmium metal were carried out to examine the distillation behaviors for the development of the electrorefining and the electrowinning processes. The experimental set-up was composed of a distillation tower with an evaporator and a condenser, vacuum pump, control unit, and an off gas treatment system. The solid-liquid separation prior to distillation of the LiCl-KCl eutectic salt was proposed and found to be feasible for the reduction of the burden of the distillation process. The LiCl-KCl eutectic salt was successfully distilled after the liquid salt separation. Distillation experiments for cadmium metal were also carried out. The apparent evaporation rates of LiCl-KCl eutectic salt and cadmium increased with an increasing temperature. The evaporation behaviors of cadmium metal and cadmium-cerium alloy were compared. Cadmium in the alloy was successfully distilled and separated from cerium. The evaporation rate of cadmium in the alloy was lower than that of cadmium metal. The low evaporation rate of the alloy was probably caused by the formation of an intermetallic compound and the residual salt during the preparation of the alloy. Therefore, the distillation temperature for the distillation of the liquid cathode should be higher than the distillation of cadmium metal. The measured evaporation rates of the eutectic salt and cadmium were compared with the values calculated by a relation based on the kinetics of gases. The theoretical values of the evaporation rate calculated by the Hertz-Langmuir relation were higher than the experimental values. The deviations were compensated for

  4. Synthesis of zero effluent multipurpose batch processes using effective scheduling

    CSIR Research Space (South Africa)

    Gouws, JF

    2008-06-01

    Full Text Available as follows. Given, i) required production over a given time horizon, ii) product recipe and production times, iii) maximum number of processing vessels and storage vessels, and iv) maximum and minimum capacity of processing vessels and storage vessels... the cleaning operation, due to the three different products mixed. Each type of wastewater has the possibility of being stored in a distinct storage vessel. The minimum and maximum capacity of each storage vessel is 500kg and 1500kg, respectively...

  5. Surface Nano Structures Manufacture Using Batch Chemical Processing Methods for Tooling Applications

    DEFF Research Database (Denmark)

    Tosello, Guido; Calaon, Matteo; Gavillet, J.

    2011-01-01

    The patterning of large surface areas with nano structures by using chemical batch processes to avoid using highenergy intensive nano machining processes was investigated. The capability of different surface treatment methods of creating micro and nano structured adaptable mould inserts for subse...

  6. A high-yielding, generic fed-batch process for recombinant antibody production of GS-engineered cell lines

    DEFF Research Database (Denmark)

    Fan, Li; Zhao, Liang; Sun, Yating

    2009-01-01

    An animal component-free and chemically defined fed-batch process for GS-engineered cell lines producing recombinant antibodies has been developed. The fed-batch process relied on supplying sufficient nutrients to match their consumption, simultaneously minimizing the accumulation of byproducts....... This generic and high-yielding fed-batch process would shorten development time, and ensure process stability, thereby facilitating the manufacture of therapeutic antibodies by GS-engineered cell lines....

  7. Producing fuel alcohol by extractive distillation: Simulating the process with glycerol

    Directory of Open Access Journals (Sweden)

    Ana María Uyazán

    2006-01-01

    Full Text Available Downstream separation processes in biotechnology form part of the stages having most impact on a product’s final cost. The tendency throughout the world today is to replace fossil fuels with those having a renewable origin such as ethanol; this, in turn, produces a demand for the same and the need for optimising fermentation, treating vinazas and dehydration processes. The present work approaches the problem of dehydration through simulating azeotropic ethanol extractive distillation using glycerol as separation agent. Simulations were done on an Aspen Plus process simulator (Aspen Tech version 11.1. The simulated process involves two distillation columns, a dehydrator and a glycerol recuperation column. Simulation restrictions were ethanol’s molar composition in dehydrator column distillate and the process’s energy consumption. The effect of molar reflux ratio, solvent-feed ratio, solvent entry and feed stage and solvent entry temperature were evaluated on the chosen restrictions. The results showed that the ethanol-water mixture dehydration with glycerol as separation agent is efficient from the energy point of view.

  8. Water-integrated scheduling of batch process plants

    NARCIS (Netherlands)

    Pulluru, Sai Jishna; Akkerman, Renzo

    2017-01-01

    Efficient water management is becoming increasingly important in production systems, but companies often do not have any concrete strategies to implement. While there are numerous technological options for improving water efficiency in process plants, there is a lack of effective decision support to

  9. Water-integrated scheduling of batch process plants

    NARCIS (Netherlands)

    Pulluru, Sai Jishna; Akkerman, Renzo

    2018-01-01

    Efficient water management is becoming increasingly important in production systems, but companies often do not have any concrete strategies to implement. While there are numerous technological options for improving water efficiency in process plants, there is a lack of effective decision support to

  10. Aroma Stripping under various Forms of Membrane Distillation Processes: Experiments and modeling

    DEFF Research Database (Denmark)

    Jonsson, Gunnar Eigil

    the large different in permeate flux and concentration factor that was observed for the different MD configurations. This is highly related to the heat and mass transfer resistances in the membrane as well as in the boundary layers adjacent to the membrane surface and how the driving force develops along......Concentration of fruit juices by membrane distillation is an interesting process as it can be done at low temperature giving a gentle concentration process with little deterioration of the juices. Since the juices contains many different aroma compounds with a wide range of chemical properties...... such as volatility, activity coefficient and vapor pressure, it is important to know how these aroma compounds will eventually pass through the membrane. Experiments have been made on an aroma model solution and on black currant juice in a lab scale membrane distillation set up which can be operated in various types...

  11. Defense Waste Processing Facility Simulant Chemical Processing Cell Studies for Sludge Batch 9

    International Nuclear Information System (INIS)

    Smith, Tara E.; Newell, J. David; Woodham, Wesley H.

    2016-01-01

    The Savannah River National Laboratory (SRNL) received a technical task request from Defense Waste Processing Facility (DWPF) and Saltstone Engineering to perform simulant tests to support the qualification of Sludge Batch 9 (SB9) and to develop the flowsheet for SB9 in the DWPF. These efforts pertained to the DWPF Chemical Process Cell (CPC). CPC experiments were performed using SB9 simulant (SB9A) to qualify SB9 for sludge-only and coupled processing using the nitric-formic flowsheet in the DWPF. Two simulant batches were prepared, one representing SB8 Tank 40H and another representing SB9 Tank 51H. The simulant used for SB9 qualification testing was prepared by blending the SB8 Tank 40H and SB9 Tank 51H simulants. The blended simulant is referred to as SB9A. Eleven CPC experiments were run with an acid stoichiometry ranging between 105% and 145% of the Koopman minimum acid equation (KMA), which is equivalent to 109.7% and 151.5% of the Hsu minimum acid factor. Three runs were performed in the 1L laboratory scale setup, whereas the remainder were in the 4L laboratory scale setup. Sludge Receipt and Adjustment Tank (SRAT) and Slurry Mix Evaporator (SME) cycles were performed on nine of the eleven. The other two were SRAT cycles only. One coupled flowsheet and one extended run were performed for SRAT and SME processing. Samples of the condensate, sludge, and off-gas were taken to monitor the chemistry of the CPC experiments.

  12. Defense Waste Processing Facility Simulant Chemical Processing Cell Studies for Sludge Batch 9

    Energy Technology Data Exchange (ETDEWEB)

    Smith, Tara E. [Savannah River Site (SRS), Aiken, SC (United States). Savannah River National Lab. (SRNL); Newell, J. David [Savannah River Site (SRS), Aiken, SC (United States). Savannah River National Lab. (SRNL); Woodham, Wesley H. [Savannah River Site (SRS), Aiken, SC (United States). Savannah River National Lab. (SRNL)

    2016-08-10

    The Savannah River National Laboratory (SRNL) received a technical task request from Defense Waste Processing Facility (DWPF) and Saltstone Engineering to perform simulant tests to support the qualification of Sludge Batch 9 (SB9) and to develop the flowsheet for SB9 in the DWPF. These efforts pertained to the DWPF Chemical Process Cell (CPC). CPC experiments were performed using SB9 simulant (SB9A) to qualify SB9 for sludge-only and coupled processing using the nitric-formic flowsheet in the DWPF. Two simulant batches were prepared, one representing SB8 Tank 40H and another representing SB9 Tank 51H. The simulant used for SB9 qualification testing was prepared by blending the SB8 Tank 40H and SB9 Tank 51H simulants. The blended simulant is referred to as SB9A. Eleven CPC experiments were run with an acid stoichiometry ranging between 105% and 145% of the Koopman minimum acid equation (KMA), which is equivalent to 109.7% and 151.5% of the Hsu minimum acid factor. Three runs were performed in the 1L laboratory scale setup, whereas the remainder were in the 4L laboratory scale setup. Sludge Receipt and Adjustment Tank (SRAT) and Slurry Mix Evaporator (SME) cycles were performed on nine of the eleven. The other two were SRAT cycles only. One coupled flowsheet and one extended run were performed for SRAT and SME processing. Samples of the condensate, sludge, and off-gas were taken to monitor the chemistry of the CPC experiments.

  13. Conceptual design of heterogeneous azeotropic distillation process for ethanol dehydration using 1-butanol as entrainer

    OpenAIRE

    Paritta Prayoonyong

    2014-01-01

    The synthesis of a heterogeneous azeotropic distillation process for ethanol dehydration using 1-butanol as entrainer is presented. The residue curve map of the ethanol/water/1-butanol mixture is computationally generated using non-random twoliquid thermodynamic model. It is found that 1-butanol leads to a residue curve map topological structure different from that generated by typical entrainers used in ethanol dehydration. Synthesis...

  14. Separation of ethanol and water by extractive distillation with salt and solvent as entrainer: process simulation

    OpenAIRE

    Gil, I. D.; Uyazán, A. M.; Aguilar, J. L.; Rodríguez, G.; Caicedo, L. A.

    2008-01-01

    The aim of this work is to simulate and analyze an extractive distillation process for azeotropic ethanol dehydration with ethylene glycol and calcium chloride mixture as entrainer. The work was developed with Aspen Plus® simulator version 11.1. Calculation of the activity coefficients employed to describe vapor liquid equilibrium of ethanol - water - ethylene glycol - calcium chloride system was done with the NRTL-E equation and they were validated with experimental data. The dehydration pro...

  15. SPEEDUP simulation of liquid waste batch processing. Revision 1

    International Nuclear Information System (INIS)

    Shannahan, K.L.; Aull, J.E.; Dimenna, R.A.

    1994-01-01

    The Savannah River Site (SRS) has accumulated radioactive hazardous waste for over 40 years during the time SRS made nuclear materials for the United States Department of Energy (DOE) and its predecessors. This waste is being stored as caustic slurry in a large number of 1 million gallon steel tanks, some of which were initially constructed in the early 1950's. SRS and DOE intend to clean up the Site and convert this waste into stable forms which then can be safely stored. The liquid waste will be separated into a partially decontaminated low-level and radioactive high-level waste in one feed preparation operation, In-Tank Precipitation. The low-level waste will be used to make a concrete product called saltstone in the Saltstone Facility, a part of the Defense Waste Processing Facility (DWPF). The concrete will be poured into large vaults, where it will be permanently stored. The high-level waste will be added to glass-formers and waste slurry solids from another feed preparation operation, Extended Sludge Processing. The mixture will then be converted to a stable borosilicate glass by a vitrification process that is the other major part of the DWPF. This glass will be poured into stainless steel canisters and sent to a temporary storage facility prior to delivery to a permanent underground storage site

  16. Leaching behavior of mineral processing waste: Comparison of batch and column investigations

    Energy Technology Data Exchange (ETDEWEB)

    Al-Abed, Souhail R. [National Risk Management Research Laboratory, U.S. Environmental Protection Agency, 26 West Martin Luther King Drive, Cincinnati, OH 45268 (United States)], E-mail: al-abed.souhail@epa.gov; Jegadeesan, G. [Pegasus Technical Services Inc., 46 East Hollister Street, Cincinnati, OH 45219 (United States); Purandare, J. [Englandgeosystem Inc., 15375 Barranca Pkwy, Suite F-106, Irvine, CA 92618 (United States); Allen, D. [National Risk Management Research Laboratory, U.S. Environmental Protection Agency, 26 West Martin Luther King Drive, Cincinnati, OH 45268 (United States)

    2008-05-30

    In this study, a comparison of laboratory batch and column experiments on metal release profile from a mineral processing waste (MPW) is presented. Batch (equilibrium) and column (dynamic) leaching tests were conducted on ground MPW at different liquid-solid ratios (LS) to determine the mechanisms controlling metal release. Additionally, the effect of pH on metal release is also discussed. It was observed that acidic pH conditions induced dissolution of As, Zn and Cu. Negligible leaching at alkaline pH was observed. However, Se depicted amphoteric behavior with high release at low and high pH. The batch and column data showed that As and Se release increased with LS ratio, while that of Cu and Zn increased initially and tapered towards equilibrium values at high LS ratios. The results on metal release from the MPW suggested that dissolution of the metal was the controlling mechanism. Leaching profiles from the batch and column data corresponded well for most LS ratios. This is most likely due to the acidic character of the waste, minimal changes in pH during the column operation and granular structure of the waste. From a waste management perspective, low cost batch equilibrium studies in lieu of high cost column experiments can be used for decision making on its disposal only when the waste exhibits characteristics similar to the mineral processing waste.

  17. Leaching behavior of mineral processing waste: Comparison of batch and column investigations

    International Nuclear Information System (INIS)

    Al-Abed, Souhail R.; Jegadeesan, G.; Purandare, J.; Allen, D.

    2008-01-01

    In this study, a comparison of laboratory batch and column experiments on metal release profile from a mineral processing waste (MPW) is presented. Batch (equilibrium) and column (dynamic) leaching tests were conducted on ground MPW at different liquid-solid ratios (LS) to determine the mechanisms controlling metal release. Additionally, the effect of pH on metal release is also discussed. It was observed that acidic pH conditions induced dissolution of As, Zn and Cu. Negligible leaching at alkaline pH was observed. However, Se depicted amphoteric behavior with high release at low and high pH. The batch and column data showed that As and Se release increased with LS ratio, while that of Cu and Zn increased initially and tapered towards equilibrium values at high LS ratios. The results on metal release from the MPW suggested that dissolution of the metal was the controlling mechanism. Leaching profiles from the batch and column data corresponded well for most LS ratios. This is most likely due to the acidic character of the waste, minimal changes in pH during the column operation and granular structure of the waste. From a waste management perspective, low cost batch equilibrium studies in lieu of high cost column experiments can be used for decision making on its disposal only when the waste exhibits characteristics similar to the mineral processing waste

  18. Attainability and minimum energy of single-stage membrane and membrane/distillation hybrid processes

    KAUST Repository

    Alshehri, Ali

    2014-12-01

    As an energy-efficient separation method, membrane technology has attracted more and more attentions in many challenging separation processes. The attainability and the energy consumption of a membrane process are the two basic fundamental questions that need to be answered. This report aims to use process simulations to find: (1) at what conditions a single-stage membrane process can meet the separation task that is defined by product purity and recovery ratio and (2) what are the most important parameters that determine the energy consumption. To perform a certain separation task, it was found that both membrane selectivity and pressure ratio exhibit a minimum value that is defined only by product purity and recovery ratio. The membrane/distillation hybrid system was used to study the energy consumption. A shortcut method was developed to calculate the minimum practical separation energy (MPSE) of the membrane process and the distillation process. It was found that the MPSE of the hybrid system is only determined by the membrane selectivity and the applied transmembrane pressure ratio in three stages. At the first stage when selectivity is low, the membrane process is not competitive to the distillation process. Adding a membrane unit to a distillation tower will not help in reducing energy. At the second medium selectivity stage, the membrane/distillation hybrid system can help reduce the energy consumption, and the higher the membrane selectivity, the lower is the energy. The energy conservation is further improved as pressure ratio increases. At the third stage when both selectivity and pressure ratio are high, the hybrid system will change to a single-stage membrane unit and this change will cause significant reduction in energy consumption. The energy at this stage keeps decreasing with selectivity at slow rate, but slightly increases with pressure ratio. Overall, the higher the membrane selectivity, the more the energy is saved. Therefore, the two

  19. Batch extracting process using magnetic particle held solvents

    Science.gov (United States)

    Nunez, L.; Vandergrift, G.F.

    1995-11-21

    A process is described for selectively removing metal values which may include catalytic values from a mixture containing same, wherein a magnetic particle is contacted with a liquid solvent which selectively dissolves the metal values to absorb the liquid solvent onto the magnetic particle. Thereafter the solvent-containing magnetic particles are contacted with a mixture containing the heavy metal values to transfer metal values into the solvent carried by the magnetic particles, and then magnetically separating the magnetic particles. Ion exchange resins may be used for selective solvents. 5 figs.

  20. Equipment and obtention process of 131I by dry distillation starting from TeO2

    International Nuclear Information System (INIS)

    Alanis M, J.

    2000-08-01

    The present invention refers to an equipment and process for the obtaining of 131 I by dry distillation starting from TeO 2 that has three interconnected systems, the manipulation system, the electric system and the distillation system, the combination of these systems, allows to improve the yield and the separation of the 131 I during the distillation process, since inside the electric system it is an oven that has a special design based on a temperature gradient. The more relevant aspects of the equipment its are the design of each one of its components that give as result the effectiveness of the production of 131 I in routinary form (industrial) whose final product can end up reaching a radiochemical purity up to 99% and a radionuclide purity of approximately 100%. The object of this invention is to provide a distillation equipment different to those that at the moment exist, thanks to its novel internal construction whose main characteristics already gather advantages on those existent. The reaction of obtaining of the TeO 2 , the development of the technique and studies of TeO 2 sintering and the irradiation experiments, its contributed to characterize with more precision the 'new process of obtaining of 131 I by dry via starting from the Te' developed in the ININ, and in this way it was achieved a more pure product, more economic, with less risks, from a point of view of Radiological Safety and mainly that it avoids the import to the country and it makes to self-sufficient Mexico in the production of 131 I. (Author)

  1. Modelling of Fed-batch Fermentation Process with Droppings for L-lysine Production

    Directory of Open Access Journals (Sweden)

    Velitchka Ivanova

    2006-04-01

    Full Text Available The aim of the article is the development of dynamic unstructured model of L-lysine fed-batch fermentation process with droppings. This approach includes the following procedures: description of the process by generalized stoichiometric equations; preliminary data processing; identification of the specific rates (growth rate (mu , substrate utilization rate (nu, production rate (rho; establishment and optimization of the dynamic model of the process; simulation researches.

  2. Does lower energy usage mean lower carbon dioxide emissions? - A new perspective on the distillation process

    Energy Technology Data Exchange (ETDEWEB)

    Andika, Riezqa; Husnil, Yuli Amalia; Lee, Moonyong [Yeungnam University, Gyeongsan (Korea, Republic of)

    2014-07-15

    Although fossil fuels play an important role as the primary energy source that currently cannot be replaced easily with other energy sources, their depletion and environmental impact are becoming major concerns. Improvements in energy efficiency are believed to solve both problems simultaneously. We examined the relationships between the improvement in energy efficiency, energy usage and CO{sub 2} emissions in industry, especially in the distillation process. The energy efficiency improvement of dimethyl ether (DME) purification performed with dividing-wall column distillation (DWC) and acetic acid recovery performed with mechanical vapor recompression (MVR) were evaluated by recalculating the amount of fuel burnt and its CO{sub 2} emission. The results showed that the paradigm of lower energy being directly proportional to lower CO{sub 2} emissions is not entirely correct. To avoid this confusion, a tool for examining the uncommon behavior of various systems was developed.

  3. Production of bio-fuel ethanol from distilled grain waste eluted from Chinese spirit making process.

    Science.gov (United States)

    Tan, Li; Sun, Zhaoyong; Zhang, Wenxue; Tang, Yueqin; Morimura, Shigeru; Kida, Kenji

    2014-10-01

    Distilled grain waste eluted from Chinese spirit making is rich in carbohydrates, and could potentially serve as feedstock for the production of bio-fuel ethanol. Our study evaluated two types of saccharification methods that convert distilled grain waste to monosaccharides: enzymatic saccharification and concentrated H2SO4 saccharification. Results showed that enzymatic saccharification performed unsatisfactorily because of inefficient removal of lignin during pretreatment. Concentrated H2SO4 saccharification led to a total sugar recovery efficiency of 79.0 %, and to considerably higher sugar concentrations than enzymatic saccharification. The process of ethanol production from distilled grain waste based on concentrated H2SO4 saccharification was then studied. The process mainly consisted of concentrated H2SO4 saccharification, solid-liquid separation, decoloration, sugar-acid separation, oligosaccharide hydrolysis, and continuous ethanol fermentation. An improved simulated moving bed system was employed to separate sugars from acid after concentrated H2SO4 saccharification, by which 95.8 % of glucose and 85.8 % of xylose went into the sugar-rich fraction, while 83.3 % of H2SO4 went into the acid-rich fraction. A flocculating yeast strain, Saccharomyces cerevisiae KF-7, was used for continuous ethanol fermentation, which produced an ethanol yield of 91.9-98.9 %, based on glucose concentration.

  4. Development and validation of a novel monitoring system for batch flocculant solids settling process

    DEFF Research Database (Denmark)

    Valverde Pérez, Borja; Zhang, Xueqian; Penkarski-Rodon, Elena

    2017-01-01

    system able to monitor batch settling tests by tracking the sludge blanket height and solid concentration along the column in the range of 1 to 8 g L-1. The system could be efficiently applied to monitor the batch settling tests of several full scale treatment plants run under different operational......Secondary sedimentation is the main hydraulic bottleneck of effective pollution control WWTP under wetweather flow conditions. Therefore, online monitoring tools are required for control and optimization of the settling process under dynamic conditions. In this work we propose a novel monitoring...

  5. An intensified esterification process of palm oil fatty acid distillate catalyzed by delipidated rice bran lipase.

    Science.gov (United States)

    Chong, Fui Chin; Tey, Beng Ti; Dom, Zanariah Mohd; Ibrahim, Nordin; Rahman, Russly Abd; Ling, Tau Chuan

    2006-09-07

    An intensified esterification process was operated by circulating 10 l of reaction mixtures, consisting of palm oil fatty acid distillate (PFAD) and glycerol in hexane, through a packed-bed reactor (PBR) filled with 10 kg of delipidated rice bran lipase (RBL). The influence of the process parameters, such as reaction temperature and type of water-removal agent, on the performance of this intensified esterification process were investigated. The highest degree of esterification (61%) was achieved at a reaction temperature of 65 masculineC, using silica gels as the water-removal agent. Thin-layer chromatography (TLC) analysis showed that the major composition of the esterified product was diacylglycerol.

  6. Facilitating control of fed-batch fermentation processes by monitoring the growth rates of saccharomyces cerevisiae

    NARCIS (Netherlands)

    Keulers, M.L.B.; Ariaans, L.J.J.M.; Soeterboek, R.; Giuseppin, M.

    1994-01-01

    In this paper we present a growth rate controller for a fed-batch bioprocess. An observer estimates the growth rate. The observer is based on knowledge about the stoichiometric relations of the process. Furthermore, the observer needs online measurements of the oxygen uptake rate and the

  7. 40 CFR 63.1323 - Batch process vents-methods and procedures for group determination.

    Science.gov (United States)

    2010-07-01

    ... accepted chemical engineering principles, measurable process parameters, or physical or chemical laws or... recovering monomer, reaction products, by-products, or solvent from a stripper operated in batch mode, and the primary condenser recovering monomer, reaction products, by-products, or solvent from a...

  8. Which standards’ characteristics increase system flexibility? Comparing ICT and Batch Processing Infrastructures

    NARCIS (Netherlands)

    Egyedi, T.M.; Verwater-Lukszo, Z.

    2005-01-01

    Most large Information and Communication Technology (ICT) systems develop in a piece-meal fashion. Their complexity and evolution is difficult to manage. They lack flexibility. This contrasts sharply with system design in the batch-wise processing industry, where flexibility has always had a high

  9. Integrated forward osmosis-membrane distillation process for human urine treatment.

    Science.gov (United States)

    Liu, Qianliang; Liu, Caihong; Zhao, Lei; Ma, Weichao; Liu, Huiling; Ma, Jun

    2016-03-15

    This study demonstrated a forward osmosis-membrane distillation (FO-MD) hybrid system for real human urine treatment. A series of NaCl solutions at different concentrations were adopted for draw solutions in FO process, which were also the feed solutions of MD process. To establish a stable and continuous integrated FO-MD system, individual FO process with different NaCl concentrations and individual direct contact membrane distillation (DCMD) process with different feed temperatures were firstly investigated separately. Four stable equilibrium conditions were obtained from matching the water transfer rates of individual FO and MD processes. It was found that the integrated system is stable and sustainable when the water transfer rate of FO subsystem is equal to that of MD subsystem. The rejections to main contaminants in human urine were also investigated. Although individual FO process had relatively high rejection to Total Organic Carbon (TOC), Total Nitrogen (TN) and Ammonium Nitrogen (NH4(+)-N) in human urine, these contaminants could also accumulate in draw solution after long term performance. The MD process provided an effective rejection to contaminants in draw solution after FO process and the integrated system revealed nearly complete rejection to TOC, TN and NH4(+)-N. This work provided a potential treatment process for human urine in some fields such as water regeneration in space station and water or nutrient recovery from source-separated urine. Copyright © 2016 Elsevier Ltd. All rights reserved.

  10. Research Regarding the Anticorosiv Protection of Atmospheric and Vacuum Distillation Unit that Process Crude Oil

    Directory of Open Access Journals (Sweden)

    M. Morosanu

    2011-12-01

    Full Text Available Due to high boiling temperature, organic acids are present in the warmer areas of metal equipment from atmospheric and vacuum distillation units and determine, increased corrosion processes in furnace tubes, transfer lines, metal equipment within the distillation columns etc. In order to protect the corrosion of metal equipment from atmospheric and vacuum distillation units, against acids, de authors researched solution which integrates corrosion inhibitors and selecting materials for equipment construction. For this purpose, we tested the inhibitor PET 1441, which has dialchilfosfat in his composition and inhibitor based on phosphate ester. In this case, to the metal surface forms a complex phosphorous that forms of high temperature and high fluid speed. In order to form the passive layer and to achieve a 90% protection, we initially insert a shock dose, and in order to ensure further protection there is used a dose of 20 ppm. The check of anticorrosion protection namely the inhibition efficiency is achieved by testing samples made from steel different.

  11. Process of desulfurizing dephenolating, and cracking raw pitch obtained by dry distilling lignite, shale, etc

    Energy Technology Data Exchange (ETDEWEB)

    1932-12-21

    A process is described of desulfurizing, dephenelating, and cracking the dry pitch obtained by dry distillation of lignite, bituminous shale, asphaltic rocks, and peat and fossil coals, that is characterized by the raw material being distilled in a retort together with calcium oxide, the vapors escaping from the still being compelled to pass through a catalyst tube containing calcium oxide mixed with other metallic oxide, the catalyst being helped by suitable heating to a temperature higher than that of the retort mentioned. For the purpose of lessening the quantity of phenolic groups contained in the raw tar to eliminate a great part of the sulfur belonging to the thiophenols and hydrogen sulfide without removing the organic radical to which they are attached, to accomplish a pyrogenic dissociation at the temperature of distillation of the pitch by means of using bone acid (phosphoric) to obtain a greater yield of light hydrocarbon from heavy hydrocarbons. Another purpose is the elimination of sulfur and thiophene and whatever neutral sulfur is contained in the primary pitch, by means of iron sulfate and copper in the anhydrous state or by means of other sulfates whose metals have the ability to form sulfides with sulfur.

  12. Identification of Distillation Process Dynamics Comparing Process Knowledge and Black Box Based Approaches

    DEFF Research Database (Denmark)

    Rasmussen, Knud H; Nielsen, C. S.; Jørgensen, Sten Bay

    1990-01-01

    A distillation plant equipped with a heat pump separates a mixture of isopropanol and methanol. The mixture contains some water as impurity. The model development aims at dual composition control design, where top and bottom compositions should follow the setpoints, and disturbances should...... obtained in closed loop operation of the distillation plant. In the present work, the two approaches are compared in terms of how well the model fits, and predicts the data, the conditioning of the model parameter estimation, and convenience of usage....

  13. Experimental Evaluation of Hybrid Distillation-Vapor Permeation Process for Efficient Ethanol Recovery from Ethanol-Water Mixtures

    Science.gov (United States)

    The energy demand of distillation-based systems for ethanol recovery and dehydration can be significant, particularly for dilute solutions [1]. An alternative separation process integrating vapor stripping with a vapor compression step and a vapor permeation membrane separation ...

  14. Adding rectifying/stripping section type heat integration to a pressure-swing distillation (PSD) process

    International Nuclear Information System (INIS)

    Huang Kejin; Shan Lan; Zhu Qunxiong; Qian Jixin

    2008-01-01

    This paper studies the economical effect of considering rectifying/stripping section type heat integration in a pressure-swing distillation (PSD) process separating a binary homogeneous pressure-sensitive azeotrope. The schemes for arranging heat integration between the rectifying section and the stripping section of the high- and low-pressure distillation columns, respectively, are derived and an effective procedure is devised for the conceptual process design of the heat-integrated PSD processes. In terms of the separation of a binary azeotropic mixture of acetonitrile and water, intensive comparisons are made between the conventional and heat-integrated PSD processes. It is demonstrated that breaking a pressure-sensitive azeotropic mixture can be made more economical than the current practice with the conventional PSD process. For boosting further the thermodynamic efficiency of a PSD process, it is strongly suggested to consider simultaneously the condenser/reboiler type heat integration with the rectifying/stripping section type heat integration in process synthesis and design

  15. Adding rectifying/stripping section type heat integration to a pressure-swing distillation (PSD) process

    Energy Technology Data Exchange (ETDEWEB)

    Huang Kejin [School of Information Science and Technology, Beijing University of Chemical Technology, Chaoyang-qu, Beijing-shi, Beijing 100029 (China)], E-mail: huangkj@mail.buct.edu.cn; Shan Lan; Zhu Qunxiong [School of Information Science and Technology, Beijing University of Chemical Technology, Chaoyang-qu, Beijing-shi, Beijing 100029 (China); Qian Jixin [School of Information Science and Technology, Zhejiang University, Xihu-qu, Hangzhou-shi, Zhejiang 300027 (China)

    2008-06-15

    This paper studies the economical effect of considering rectifying/stripping section type heat integration in a pressure-swing distillation (PSD) process separating a binary homogeneous pressure-sensitive azeotrope. The schemes for arranging heat integration between the rectifying section and the stripping section of the high- and low-pressure distillation columns, respectively, are derived and an effective procedure is devised for the conceptual process design of the heat-integrated PSD processes. In terms of the separation of a binary azeotropic mixture of acetonitrile and water, intensive comparisons are made between the conventional and heat-integrated PSD processes. It is demonstrated that breaking a pressure-sensitive azeotropic mixture can be made more economical than the current practice with the conventional PSD process. For boosting further the thermodynamic efficiency of a PSD process, it is strongly suggested to consider simultaneously the condenser/reboiler type heat integration with the rectifying/stripping section type heat integration in process synthesis and design.

  16. Innovative reactive distillation process for the production of the MTBE substitute isooctane from isobutene

    Energy Technology Data Exchange (ETDEWEB)

    Chalakova, M. [Magdeburg Univ. (Germany). Process Systems Engineering; Kaur, R.; Mahajani, S. [Indian Inst. of Technology, Mumbai (India); Freund, H. [Max-Planck-Institute for Dynamics of Complex Technical Systems, Magdeburg (Germany); Sundmacher, K. [Magdeburg Univ. (Germany). Process Systems Engineering]|[Max-Planck-Institute for Dynamics of Complex Technical Systems, Magdeburg (Germany)

    2007-07-01

    Isooctane is a promising candidate to replace MTBE as gasoline additive if it can be produced in economically and environmentally efficient processes. A promising reaction way at mild conditions is the so called indirect alkylation of isobutene (IB). In the present work two innovative reactive distillation (RD) concepts where the reactions are carried out either simultaneously (fully integrated) or sequentially (partially integrated) are designed. Suitable operation conditions are identified and a comparison with the conventional process scheme under performance and economic aspects is carried out. (orig.)

  17. Evolution of Volatile Compounds during the Distillation of Cognac Spirit.

    Science.gov (United States)

    Awad, Pierre; Athès, Violaine; Decloux, Martine Esteban; Ferrari, Gérald; Snakkers, Guillaume; Raguenaud, Patrick; Giampaoli, Pierre

    2017-09-06

    Cognac wine spirit has a complex composition in volatile compounds which contributes to its organoleptic profile. This work focused on the batch distillation process and, in particular, on volatile compounds specifically produced by chemical reactions during the distillation of Cognac wine spirit, traditionally conducted in two steps with charentais pot stills. The aim of this study was to characterize these volatile compounds formed during distillation. Sampling has been performed on the distillates and inside the boiler during a typical Cognac distillation. The analysis of these samples allowed us to perform a mass balance and to point out several types of volatile compounds whose quantities strongly increased during the distillation process. These compounds were distinguished by their chemical family. It has been found that the first distillation step was decisive for the formation of volatile compounds. Moreover, 2 esters, 3 aldehydes, 12 norisoprenoids, and 3 terpenes were shown to be generated during the process. These results suggest that some volatile compounds found in Cognac spirit are formed during distillation due to chemical reactions induced by high temperature. These findings give important indications to professional distillers in order to enhance the product's quality.

  18. Evaluation of sulfonated carbon as catalyst in reactive distillation

    International Nuclear Information System (INIS)

    Orjuela, Alvaro; Civetta, Nicolas; Rivera, Jairo; Boyaca, Alejandro; Diaz, Jesus

    2004-01-01

    A packed bed using sulfonated coal catalytic pellets was prepared using a Colombian anthracitic coal. Such pellets were introduced in a semi batch distillation column to which acetic acid and ethanol were fed in order to determine experimentally the feasibility of obtaining ethyl acetate by reactive distillation operation. The carbonaceous catalytic packing was characterized by total exchange capacity, potentiometric titration and BET area. Experimental tests were carried out using three acid/alcohol ratios. Results of such process are shown by reaction conversion and concentration in distillate and bottom products. The sulfonated coal showed catalytic activity in this esterification reaction, with conversions between 29-45%

  19. Systematic Integrated Process Design and Control of Reactive Distillation Processes Involving Multi-elements

    DEFF Research Database (Denmark)

    Mansouri, Seyed Soheil; Sales-Cruz, Mauricio; Huusom, Jakob Kjøbsted

    2016-01-01

    driving force approach. Next, through analytical, steady-state and closed-loop dynamic analysis it is verified that the control structure, disturbance rejection and energy requirement of the reactive distillation column is better than any other operation point that is not at the maximum driving force...

  20. Process kinetics and digestion efficiency of anaerobic batch fermentation of brewer`s spent grains (BSG)

    Energy Technology Data Exchange (ETDEWEB)

    Ezeonu, F.C.; Okaka, A.N.C. [Nnamdi Azikiwe University, Awka (Nigeria). Dept. of Applied Biochemistry

    1996-12-31

    The process kinetics of optimized anaerobic batch digestion of brewer`s spent grains (BSG) reveal that biomethanation is essentially a first order reaction interrupted intermittently by mixed order reactions. An apparent cellulose degradation efficiency of approximately 60% and a lignin degradation efficiency of about 40% was observed in the optimized process. Using the Ken and Hashimoto model, the operational efficiency of the digester was determined to be 26%. (author)

  1. On-line Biomass Estimation in a Batch Biotechnological Process: Bacillus thuringiensis δ - endotoxins production.

    OpenAIRE

    Amicarelli, Adriana

    2010-01-01

    In this Chapter it has been addressed the problem of the biomass estimation in a batch biotechnological process: the Bacillus thuringiensis (Bt) δ-endotoxins production process. Different alternatives that can be successfully used in this sense were presented. It has been exposed the design of various biomass estimators, namely: a phenomenological biomass estimator, a standard EKF biomass estimator, a biomass estimator based on ANN, a decentralized Kalman Filter, and a biomass concentration ...

  2. Significant thermal energy reduction in lactic acid production process

    International Nuclear Information System (INIS)

    Mujtaba, Iqbal M.; Edreder, Elmahboub A.; Emtir, Mansour

    2012-01-01

    Lactic acid is widely used as a raw material for the production of biodegradable polymers and in food, chemical and pharmaceutical industries. The global market for lactic acid is expected to reach 259 thousand metric tons by the year 2012. For batch production of lactic acid, the traditional process includes the following steps: (i) esterification of impure lactic acid with methanol in a batch reactor to obtain methyl lactate (ester), (ii) separation of the ester in a batch distillation, (iii) hydrolysis of the ester with water in a batch reactor to produce lactic acid and (iv) separation of lactic acid (in high purity) in a batch distillation. Batch reactive distillation combines the benefit of both batch reactor and batch distillation and enhances conversion and productivity (Taylor and Krishna, 2000 ; Mujtaba and Macchietto, 1997 ). Therefore, the first and the last two steps of the lactic acid production process can be combined together in batch reactive distillation () processes. However, distillation (batch or continuous) is an energy intensive process and consumes large amount of thermal energy (via steam). This paper highlights how significant (over 50%) reduction in thermal energy consumption can be achieved for lactic acid production process by carefully controlling the reflux ratio but without compromising the product specification. In this paper, only the simultaneous hydrolysis of methyl lactate ester and the separation of lactic acid using batch reactive distillation is considered.

  3. Model predictive control in light naphtha distillation column of gasoline hydrogenation process

    Directory of Open Access Journals (Sweden)

    Kornkrit Chiewchanchairat

    2015-03-01

    Full Text Available The main scope of this research is for designing and implementing of model predictive control (MPC on the light naphtha distillation column of gasoline hydrogenation process. This model is designed by using robust multivariable predictive control technology (RMPCT. The performance of MPC controller is better than PID controllers 32.1 % those are comparing by using as the same of objective function and also in the MPC controller can be used for steam optimization that is shown in this research, stream consumption is reduced 6.6 Kg/ m3 of fresh feed.

  4. Advances in industrial biopharmaceutical batch process monitoring: Machine-learning methods for small data problems.

    Science.gov (United States)

    Tulsyan, Aditya; Garvin, Christopher; Ündey, Cenk

    2018-04-06

    Biopharmaceutical manufacturing comprises of multiple distinct processing steps that require effective and efficient monitoring of many variables simultaneously in real-time. The state-of-the-art real-time multivariate statistical batch process monitoring (BPM) platforms have been in use in recent years to ensure comprehensive monitoring is in place as a complementary tool for continued process verification to detect weak signals. This article addresses a longstanding, industry-wide problem in BPM, referred to as the "Low-N" problem, wherein a product has a limited production history. The current best industrial practice to address the Low-N problem is to switch from a multivariate to a univariate BPM, until sufficient product history is available to build and deploy a multivariate BPM platform. Every batch run without a robust multivariate BPM platform poses risk of not detecting potential weak signals developing in the process that might have an impact on process and product performance. In this article, we propose an approach to solve the Low-N problem by generating an arbitrarily large number of in silico batches through a combination of hardware exploitation and machine-learning methods. To the best of authors' knowledge, this is the first article to provide a solution to the Low-N problem in biopharmaceutical manufacturing using machine-learning methods. Several industrial case studies from bulk drug substance manufacturing are presented to demonstrate the efficacy of the proposed approach for BPM under various Low-N scenarios. © 2018 Wiley Periodicals, Inc.

  5. A PAT-based qualification of pharmaceutical excipients produced by batch or continuous processing.

    Science.gov (United States)

    Hertrampf, A; Müller, H; Menezes, J C; Herdling, T

    2015-10-10

    Pharmaceutical excipients have an influence on the main requirements for medicinal products (viz., quality, safety and efficacy) but also on their manufacturability. During product lifecycle it may become necessary to introduce minor changes (e.g., to continuously improve it) or major changes in the validated process (e.g., moving it to a new production site, replacing process version or even disruptively changing processing type). Those changes can influence the critical to quality attributes of the product. Therefore, it is important to enhance process understanding to avoid the risk of any significant quality changes. Process analytical technology can support better decision making and risk-management as required in quality by design - viz., by many pharmaceutical regulatory authorities. This study compares the quality of the pharmaceutical excipient sodium carbonate (anhydrous) produced either in a batch or a continuous process. For continuous processing two different production lines were available that differed on the dryer and crystallizer types used. Therefore their influence on critical to quality attributes of sodium carbonate was investigated for each of the three processing alternatives. The overall goal was to identify which of the continuous processes ensures a similar product quality to batch processing. Namely, changes on chemical and physical attributes of the product were investigated with Raman spectroscopy, laser diffraction and X-ray powder diffraction. Principal component analysis, a very common multivariate analysis technique, was applied to extract relevant information from small differences at multiple spectral regions from samples from each process type and from each analytical technique used. Changing processing from batch to continuous improved consistency of certain attributes (e.g., particle size distribution) but affected others. However, the increased process/product knowledge gained can lead to an enhanced control strategy and

  6. Separation of ethanol and water by extractive distillation with salt and solvent as entrainer: process simulation

    Directory of Open Access Journals (Sweden)

    I. D. Gil

    2008-03-01

    Full Text Available The aim of this work is to simulate and analyze an extractive distillation process for azeotropic ethanol dehydration with ethylene glycol and calcium chloride mixture as entrainer. The work was developed with Aspen Plus® simulator version 11.1. Calculation of the activity coefficients employed to describe vapor liquid equilibrium of ethanol - water - ethylene glycol - calcium chloride system was done with the NRTL-E equation and they were validated with experimental data. The dehydration process used two columns: the main extractive column and the recovery column. The solvent to feed molar ratio S/F=0.3, molar reflux ratio RR=0.35, number of theoretical stages Ns=18, feed stage Sf=12, feed solvent stage SS=3, and feed solvent temperature TS=80 ºC, were determined to obtain a distillate with at least 99.5 % mole of ethanol. A substantial reduction in the energy consumption, compared with the conventional processes, was predicted by using ethylene glycol and calcium chloride as entrainer.

  7. Design and construction of a batch oven for investigation of industrial continuous baking processes

    DEFF Research Database (Denmark)

    Stenby Andresen, Mette; Risum, Jørgen; Adler-Nissen, Jens

    2013-01-01

    A new batch oven has been constructed to mimic industrial convection tunnel ovens for research and development of continuous baking processes. The process parameters (air flow, air temperature, air humidity, height of baking area and the baking band velocity) are therefore highly controllable...... and adjustable over a wide range of settings. It is possible to monitor the product weight and temperature continuously during baking. The simultaneous measuring of mass and a window allowing for visual (e.g., by video recording) control is unique for this experimental batch oven. Two validation steps have been...... carried out. The uniformity of heating in the oven was assessed by measurements of local heat transfer coefficients and confirmed by baking tests. The methods showed that the oven is able to heat and bake uniformly across the baking area. Hereafter, the oven was validated against a commercial 10-m tunnel...

  8. Mechanistic Models for Process Development and Optimization of Fed-batch Fermentation Systems

    DEFF Research Database (Denmark)

    Mears, Lisa; Stocks, Stuart M.; Albæk, Mads O.

    2016-01-01

    This work discusses the application of mechanistic models to pilot scale filamentous fungal fermentation systems operated at Novozymes A/S. For on-line applications, a state estimator model is developed based on a stoichiometric balance in order to predict the biomass and product concentration....... This is based on on-line gas measurements and ammonia addition flow rate measurements. Additionally, a mechanistic model is applied offline as a tool for batch planning, based on definition of the process back pressure, aeration rate and stirrer speed. This allows the batch starting fill to be planned, taking...... into account the oxygen transfer conditions, as well as the evaporation rates of the system. Mechanistic models are valuable tools which are applicable for both process development and optimization. The state estimator described will be a valuable tool for future work as part of control strategy development...

  9. A novel model-based control strategy for aerobic filamentous fungal fed-batch fermentation processes.

    Science.gov (United States)

    Mears, Lisa; Stocks, Stuart M; Albaek, Mads O; Cassells, Benny; Sin, Gürkan; Gernaey, Krist V

    2017-07-01

    A novel model-based control strategy has been developed for filamentous fungal fed-batch fermentation processes. The system of interest is a pilot scale (550 L) filamentous fungus process operating at Novozymes A/S. In such processes, it is desirable to maximize the total product achieved in a batch in a defined process time. In order to achieve this goal, it is important to maximize both the product concentration, and also the total final mass in the fed-batch system. To this end, we describe the development of a control strategy which aims to achieve maximum tank fill, while avoiding oxygen limited conditions. This requires a two stage approach: (i) calculation of the tank start fill; and (ii) on-line control in order to maximize fill subject to oxygen transfer limitations. First, a mechanistic model was applied off-line in order to determine the appropriate start fill for processes with four different sets of process operating conditions for the stirrer speed, headspace pressure, and aeration rate. The start fills were tested with eight pilot scale experiments using a reference process operation. An on-line control strategy was then developed, utilizing the mechanistic model which is recursively updated using on-line measurements. The model was applied in order to predict the current system states, including the biomass concentration, and to simulate the expected future trajectory of the system until a specified end time. In this way, the desired feed rate is updated along the progress of the batch taking into account the oxygen mass transfer conditions and the expected future trajectory of the mass. The final results show that the target fill was achieved to within 5% under the maximum fill when tested using eight pilot scale batches, and over filling was avoided. The results were reproducible, unlike the reference experiments which show over 10% variation in the final tank fill, and this also includes over filling. The variance of the final tank fill is

  10. Numerical simulation of minor actinide recovery behaviour in batch processing of spent metallic fuel by electrorefining

    Energy Technology Data Exchange (ETDEWEB)

    Nawada, H P; Bhat, N P [Metallurgy Division, Indira Gandhi Centre for Atomic Research, Kalpakkam (India); Balasubramanian, G R [Atomic Energy Commission, Mumbai (India)

    1994-06-01

    Numerical simulation of electro-transport of fuel actinides (FAs), minor actinides (MAs) and rare earths (REs) in the electro-refiner (ER) for pyrochemical reprocessing of a typical spent IFR metallic fuel has been attempted based on improved thermo-chemical model developed for application to multi-component system in the ER. Optimization of MA recovery and decontamination factors (DFs) for MAs and REs in batch processing is presented. (author). 7 refs., 4 figs., 1 tab.

  11. Preferences based Control Design of Complex Fed-batch Cultivation Process

    Directory of Open Access Journals (Sweden)

    Yuri Pavlov

    2009-08-01

    Full Text Available In the paper is presented preferences based control design and stabilization of the growth rate of fed-batch cultivation processes. The control is based on an enlarged Wang-Monod-Yerusalimsky kinetic model. Expected utility theory is one of the approaches for utilization of conceptual information (expert preferences. In the article is discussed utilization of stochastic machine learning procedures for evaluation of expert utilities as criteria for optimization.

  12. SRS SLUDGE BATCH QUALIFICATION AND PROCESSING; HISTORICAL PERSPECTIVE AND LESSONS LEARNED

    Energy Technology Data Exchange (ETDEWEB)

    Cercy, M.; Peeler, D.; Stone, M.

    2013-09-25

    This report provides a historical overview and lessons learned associated with the SRS sludge batch (SB) qualification and processing programs. The report covers the framework of the requirements for waste form acceptance, the DWPF Glass Product Control Program (GPCP), waste feed acceptance, examples of how the program complies with the specifications, an overview of the Startup Program, and a summary of continuous improvements and lessons learned. The report includes a bibliography of previous reports and briefings on the topic.

  13. Development of conversion efficient processes for +525[degree]C pitch to low boiling distillates

    Energy Technology Data Exchange (ETDEWEB)

    Pandey, R.N.

    1992-10-22

    Catalytic hydroprocessing of Esso pitch (+525[degree]C fraction) was investigated using a continuous reactor system at various operating conditions. The catalysts studied included ZnCl[sub 2], SnCl[sub 4], SiO[sub 2], Ni/W, Co/Mo, Zn/Cr, and H[sub 3]PO[sub 4]/SiO[sub 2]. The catalysts were characterized by surface area and acidity measurements. The gas and liquid products were collected and analyzed, and results are presented. The work demonstrates the effectiveness of a continuous flash hydropyrolysis process for the conversion of petroleum residuals to low boiling distillates. It has been found that in the presence of ZnCl[sub 2] catalyst, conversions up to 92% can be obtained under relatively moderate conditions of temperature and hydrogen pressure. The formation of gaseous products is less than 5 wt %. The favorable conditions of operation, a reduction in sulfur content, increase in H/C ratio, and a significant yield of low boiling distillates is obtained. The process variables, such as temperature, hydrogen pressure, and liquid residence times influence product yield and quality. Coke formation was almost negligible even under conditions of high pitch conversion. A review of various techniques of pyrolysis and hydropyrolysis of materials such as coal, bitumen, and heavy oil is included. 198 refs., 46 figs., 40 tabs.

  14. A novel design of reactive distillation configuration for 2-methoxy-2-methylheptane process

    Directory of Open Access Journals (Sweden)

    Hussain Arif

    2017-01-01

    Full Text Available The study aims to reveal the possibility of reactive distillation (RD in the 2-methoxy-2-methylheptane (MMH production process. MMH is getting more industrial and academic interests as a gasoline additive to replace methyl tert-butyl ether. Traditionally, MMH is obtained by carrying out the reaction in the reactor followed by three distillation columns. The high yield of MMH could be achieved by keeping the large reactor size or by using the large excess of 2-methyl-1-heptene (MH. Both former and latter strategies are associated with the high capital and operating costs. To solve these problems, this study proposed an innovative RD configuration to take synergistic benefits of reaction and separation involved. This innovative RD configuration allows the production of MMH with significantly lower capital, operating and total annual costs. For desired MMH yield, the result demonstrates that the proposed RD configuration can reduce energy, capital, and total annual costs up to 7.7, 31.3, and 17.1%, respectively, compared to a conventional process. Furthermore, the influence of some important design parameters on the RD column performance was also explored to overcome the temperature limitation of acid resin catalyst inside the reactive zone of the RD column.

  15. Destructive distillation

    Energy Technology Data Exchange (ETDEWEB)

    Cosden, S; Cosden, J S

    1937-09-08

    A means and process are described for the destructive distillation of solid carbonaceous materials in which the process comprises charging the material, in a finely divided condition into a stream of hot combustion gases, and allows the hot gases to act pyrolytically on the organic compounds contained in the material, separating the volatile liberated constituents from residuary constituents. Hot reaction gases are generated by fuel ignition means in a generator and are immediately intermingled with comminuted carbonaceous material from a hopper, in a narrow conduit. The mixture of material and reaction fluid is then passed through an elongated confined path, which is exteriorly heated by the combustion chamber of the furnace, where the destructive distillation is effected. Volatile and solid constituents are separated in the chamber, and the volatile constituents are fractionated and condensed.

  16. Process for prevention of water build-up in cryogenic distillation column

    International Nuclear Information System (INIS)

    Hopewell, R.B.

    1988-01-01

    In a process for the separation of a hydrocarbon and acid gas containing feed stream in a cryogenic distillation column, a zone of the column which is operated at a temperature of 60 0 F or less, wherein free water accumulates or forms hydrates in the column from water vapor in the feed stream during the cryogenic process, and which process comprises separating the feed stream in the column into an overhead stream and a bottom stream, this patent describes the improvement which comprises: withdrawing a hydrocarbon and acid gas vapor stream which stream is enriched in water vapor with respect to the feed stream, thereby preventing the excess accumulation of free water or the formation of hydrates in the cryogenic column

  17. An Intensified Esterification Process of Palm Oil Fatty Acid Distillate Catalyzed by Delipidated Rice Bran Lipase

    Directory of Open Access Journals (Sweden)

    Fui Chin Chong

    2006-01-01

    Full Text Available An intensified esterification process was operated by circulating 10 l of reaction mixtures, consisting of palm oil fatty acid distillate (PFAD and glycerol in hexane, through a packed-bed reactor (PBR filled with 10 kg of delipidated rice bran lipase (RBL. The influence of the process parameters, such as reaction temperature and type of water-removal agent, on the performance of this intensified esterification process were investigated. The highest degree of esterification (61% was achieved at a reaction temperature of 65°C, using silica gels as the water-removal agent. Thin-layer chromatography (TLC analysis showed that the major composition of the esterified product was diacylglycerol.

  18. A novel model-based control strategy for aerobic filamentous fungal fed-batch fermentation processes

    DEFF Research Database (Denmark)

    Mears, Lisa; Stocks, Stuart M.; Albaek, Mads O.

    2017-01-01

    A novel model-based control strategy has been developed for filamentous fungal fed-batch fermentation processes. The system of interest is a pilot scale (550 L) filamentous fungus process operating at Novozymes A/S. In such processes, it is desirable to maximize the total product achieved...... is recursively updated using on-line measurements. The model was applied in order to predict the current system states, including the biomass concentration, and to simulate the expected future trajectory of the system until a specified end time. In this way, the desired feed rate is updated along the progress...

  19. Vacuumed gap membrane distillation (vagmed) module, multi-stage vagmed systems, and vagmed processes

    KAUST Repository

    Ghaffour, NorEddine; Alsaadi, Ahmad Salem; Francis, Lijo

    2016-01-01

    Vacuumed gap membrane distillation (VAGMED) modules, and multi-stage VAGMED systems and processes using the modules are provided. In an embodiment, the membrane distillation modules (10) can comprise: a) a condenser (12) including a condensation surface (15); b) a first passageway (13) having an inlet for receiving a first feed stream (14) and an outlet through which the first stream can pass out of the first passageway, the first passageway configured to bring the first feed stream into thermal communication with the condensation surface; c) an evaporator (17) including a permeable evaporation surface allowing condensable gas to pass there through; d) a second passageway (18) having an inlet for receiving a second feed stream (19) and an outlet through which the second feed stream can pass out of the second passageway, the second passageway configured to bring the second feed stream into communication with the permeable evaporation surface; and e) an enclosure (24) providing a vacuum compartment within which the condenser, the evaporator and the first and second passageways of the module are contained.

  20. Vacuumed gap membrane distillation (vagmed) module, multi-stage vagmed systems, and vagmed processes

    KAUST Repository

    Ghaffour, Noreddine

    2016-06-30

    Vacuumed gap membrane distillation (VAGMED) modules, and multi-stage VAGMED systems and processes using the modules are provided. In an embodiment, the membrane distillation modules (10) can comprise: a) a condenser (12) including a condensation surface (15); b) a first passageway (13) having an inlet for receiving a first feed stream (14) and an outlet through which the first stream can pass out of the first passageway, the first passageway configured to bring the first feed stream into thermal communication with the condensation surface; c) an evaporator (17) including a permeable evaporation surface allowing condensable gas to pass there through; d) a second passageway (18) having an inlet for receiving a second feed stream (19) and an outlet through which the second feed stream can pass out of the second passageway, the second passageway configured to bring the second feed stream into communication with the permeable evaporation surface; and e) an enclosure (24) providing a vacuum compartment within which the condenser, the evaporator and the first and second passageways of the module are contained.

  1. On Entropy Generation and the Effect of Heat and Mass Transfer Coupling in a Distillation Process

    Science.gov (United States)

    Burgos-Madrigal, Paulina; Mendoza, Diego F.; López de Haro, Mariano

    2018-01-01

    The entropy production rates as obtained from the exergy analysis, entropy balance and the nonequilibrium thermodynamics approach are compared for two distillation columns. The first case is a depropanizer column involving a mixture of ethane, propane, n-butane and n-pentane. The other is a weighed sample of Mexican crude oil distilled with a pilot scale fractionating column. The composition, temperature and flow profiles, for a given duty and operating conditions in each column, are obtained with the Aspen Plus V8.4 software by using the RateFrac model with a rate-based nonequilibrium column. For the depropanizer column the highest entropy production rate is found in the central trays where most of the mass transfer occurs, while in the second column the highest values correspond to the first three stages (where the vapor mixture is in contact with the cold liquid reflux), and to the last three stages (where the highest temperatures take place). The importance of the explicit inclusion of thermal diffusion in these processes is evaluated. In the depropanizer column, the effect of the coupling between heat and mass transfer is found to be negligible, while for the fractionating column it becomes appreciable.

  2. Multivariate statistical process control of batch processes based on three-way models

    NARCIS (Netherlands)

    Louwerse, D. J.; Smilde, A. K.

    2000-01-01

    The theory of batch MSPC control charts is extended and improved control charts an developed. Unfold-PCA, PARAFAC and Tucker3 models are discussed and used as a basis for these charts. The results of the different models are compared and the performance of the control charts based on these models is

  3. Removal of antibiotics from surface and distilled water in conventional water treatment processes

    Science.gov (United States)

    Adams, C.; Wang, Y.; Loftin, K.; Meyer, M.

    2002-01-01

    Conventional drinking water treatment processes were evaluated under typical water treatment plant conditions to determine their effectiveness in the removal of seven common antibiotics: carbadox, sulfachlorpyridazine, sulfadimethoxine, sulfamerazine, sulfamethazine, sulfathiazole, and trimethoprim. Experiments were conducted using synthetic solutions prepared by spiking both distilled/ deionized water and Missouri River water with the studied compounds. Sorption on Calgon WPH powdered activated carbon, reverse osmosis, and oxidation with chlorine and ozone under typical plant conditions were all shown to be effective in removing the studied antibiotics. Conversely, coagulation/flocculation/sedimentation with alum and iron salts, excess lime/soda ash softening, ultraviolet irradiation at disinfection dosages, and ion exchange were all relatively ineffective methods of antibiotic removal. This study shows that the studied antibiotics could be effectively removed using processes already in use many water treatment plants. Additional work is needed on by-product formation and the removal of other classes of antibiotics.

  4. Sensitivity of process design to uncertainties in property estimates applied to extractive distillation

    DEFF Research Database (Denmark)

    Jones, Mark Nicholas; Hukkerikar, Amol; Sin, Gürkan

    thermodynamic and thermo-physical models is critical to obtain a feasible and operable process design and many guidelines pertaining to this can be found in the literature. But even if appropriate models have been chosen, the user needs to keep in mind that these models contain uncertainties which may propagate...... through the calculation steps to such an extent that the final design might not be feasible or lead to poor performance. Therefore it is necessary to evaluate the sensitivity of process design to the uncertainties in property estimates obtained from thermo-physical property models. Uncertainty...... of the methodology is illustrated using a case study of extractive distillation in which acetone is separated from methanol using water as a solvent. Among others, the vapour pressure of acetone and water was found to be the most critical and even small uncertainties from -0.25 % to +0.75 % in vapour pressure data...

  5. The solvent absorption-extractive distillation (SAED) process for ethanol recovery from gas/vapor streams

    Energy Technology Data Exchange (ETDEWEB)

    Dale, M.C.

    1993-12-31

    A low energy system for ethanol recovery and dehydration has been developed. This system utilizes a solvent for (1) absorption of ethanol vapors, and then the same solvent for (2) extractive distillation. The ideal solvent for this process would have a high affinity for ethanol, and no affinity for water. Heavy alcohols such as dodecanol, and tridecanol, some phosphorals, and some fatty acids have been determined to meet the desired specifications. These solvents have the effect of making water more volatile than ethanol. Thus, a water stream is taken off initially in the dehydration column, and a near anhydrous ethanol stream is recovered from the ethanol/solvent stripper column. Thus the solvent serves dual uses (1) absorption media, and (2) dehydration media. The SAED process as conceptualized would use a solvent similar to solvents used for direct extractive separation of ethanol from aqueous ethanol solutions.

  6. Destructive distillation

    Energy Technology Data Exchange (ETDEWEB)

    Urquhart, D

    1882-08-19

    Manufacture of ammonia and purification of shale oils are described. In the distillation of shales, increase of ammonia is obtained and the oils are less contaminated by sulfur, by mixing a small proportion, about two to three percent, of lime or slaked line with the shale. The same process is used with other carbonaceous substances containing nitrogen, such as peat, coal, or the like; but a smaller proportion of lime is used than in the former case, and the lime is slaked with caustic soda solution. When slack or waste coal or other carbonaceous substances are distilled by heated air or gases arising from imperfect combustion, as in furnaces on the gas producer principle, slaked lime is added to the slack or other material.

  7. Distilling oils

    Energy Technology Data Exchange (ETDEWEB)

    Leffer, L G

    1912-01-29

    In a process for converting heavy hydrocarbons, such as petroleum or shale oil, into light hydrocarbons by distilling under the pressure of an inert gas, the operation is conducted at a temperature not exceeding 410/sup 0/C and under an accurately regulated pressure, the gas being circulated through the still and the condenser by means of a pump. The oil in the still may be agitated by stirring vanes or by blowing the gas through it. Hydrogen, nitrogen, carbon dioxide, methane, or gases generated in the distillation may be used as pressure media; the gas is heated before its admission to the still. A pressure of from 11 to 12 atmospheres is used in treating gas oil. Specification 10,277/89 is referred to.

  8. Distilling coal

    Energy Technology Data Exchange (ETDEWEB)

    Blythe, F C

    1914-09-14

    In the destructive distillation of bituminous coal, heavy hydrocarbon oil, such as petroleum, kerosine, shale oil, and heavy tar oil, obtained in some cases during the process, is added to the coal, which is then distilled under pressure and at a comparatively low temperature regulated so as to produce a large proportion of hydrocarbon oils and a small proportion of permanent gas. In one method, about 5 to 10 parts of hydrocarbon oil are mixed with 100 parts of crushed or ground coal, and the mixture is heated in a closed vessel, provided in some cases with an agitator, under a pressure of about 60 lb/in/sup 2/, and the temperature may be gradually raised to 350/sup 0/C and then to about 500/sup 0/C. The heating may be by means of superheated steam with or without external heat.

  9. Real-time synchronization of batch trajectories for on-line multivariate statistical process control using Dynamic Time Warping

    OpenAIRE

    González Martínez, Jose María; Ferrer Riquelme, Alberto José; Westerhuis, Johan A.

    2011-01-01

    This paper addresses the real-time monitoring of batch processes with multiple different local time trajectories of variables measured during the process run. For Unfold Principal Component Analysis (U-PCA)—or Unfold Partial Least Squares (U-PLS)-based on-line monitoring of batch processes, batch runs need to be synchronized, not only to have the same time length, but also such that key events happen at the same time. An adaptation from Kassidas et al.'s approach [1] will be introduced to ach...

  10. Batch Fermentative Biohydrogen Production Process Using Immobilized Anaerobic Sludge from Organic Solid Waste

    Directory of Open Access Journals (Sweden)

    Patrick T. Sekoai

    2016-12-01

    Full Text Available This study examined the potential of organic solid waste for biohydrogen production using immobilized anaerobic sludge. Biohydrogen was produced under batch mode at process conditions of 7.9, 30.3 °C and 90 h for pH, temperature and fermentation time, respectively. A maximum biohydrogen fraction of 48.67%, which corresponded to a biohydrogen yield of 215.39 mL H2/g Total Volatile Solids (TVS, was achieved. Therefore, the utilization of immobilized cells could pave the way for a large-scale biohydrogen production process.

  11. Recent advances in Pt coating of microspheres by a batch magnetron sputtering process

    International Nuclear Information System (INIS)

    Hsieh, E.J.; Meyer, S.F.

    1980-01-01

    Some proposed inertial confinement fusion targets require high-Z, high density metal coatings on glass microspheres. Platinum, which satisfies the high-Z and density requirements, can be coated onto microspheres with a batch magnetron sputtering process incorporating oxygen as a dopant gas to prevent the microspheres from sticking. This paper outlines recent progress in three areas: First, the coating process has been improved; second, the oxygen content and resistivity of the oxygen doped platinum films are analyzed; and third, the roles oxygen may play in reducing microsphere sticking during sputtering are discussed in regard to cold welding, Van der Waals bonding, electrostatic sticking, and sintering

  12. Reactive Distillation and Air Stripping Processes for Water Recycling and Trace Contaminant Control

    Science.gov (United States)

    Boul, Peter J.; Lange, Kevin E.; Conger, Bruce; Anderson, Molly

    2009-01-01

    Reactive distillation designs are considered to reduce the presence of volatile organic compounds in the purified water. Reactive distillation integrates a reactor with a distillation column. A review of the literature in this field has revealed a variety of functional reactive columns in industry. Wastewater may be purified by a combination of a reactor and a distiller (e.g., the EWRS or VPCAR concepts) or, in principle, through a design which integrates the reactor with the distiller. A review of the literature in reactive distillation has identified some different designs in such combinations of reactor and distiller. An evaluation of reactive distillation and reactive air stripping is presented with regards to the reduction of volatile organic compounds in the contaminated water and air. Among the methods presented, an architecture is presented for the evaluation of the simultaneous oxidation of organics in air and water. These and other designs are presented in light of potential improvements in power consumptions and air and water purities for architectures which include catalytic activity integrated into the water processor. In particular, catalytic oxidation of organics may be useful as a tool to remove contaminants that more traditional distillation and/or air stripping columns may not remove. A review of the current leading edge at the commercial level and at the research frontier in catalytically active materials is presented. Themes and directions from the engineering developments in catalyst design are presented conceptually in light of developments in the nanoscale chemistry of a variety of catalyst materials.

  13. Pro Spring Batch

    CERN Document Server

    Minella, Michael T

    2011-01-01

    Since its release, Spring Framework has transformed virtually every aspect of Java development including web applications, security, aspect-oriented programming, persistence, and messaging. Spring Batch, one of its newer additions, now brings the same familiar Spring idioms to batch processing. Spring Batch addresses the needs of any batch process, from the complex calculations performed in the biggest financial institutions to simple data migrations that occur with many software development projects. Pro Spring Batch is intended to answer three questions: *What? What is batch processing? What

  14. Changes in Volatile Compounds of Chinese Luzhou-Flavor Liquor during the Fermentation and Distillation Process.

    Science.gov (United States)

    Ding, Xiaofei; Wu, Chongde; Huang, Jun; Zhou, Rongqing

    2015-11-01

    The aim of this study was to investigate the dynamic of volatile compounds in the Zaopei during the fermentation and distillation process by headspace solid-phase microextraction-gas chromatography mass spectrometry (HS-SPME-GCMS). Physicochemical properties analysis of Zaopei (fermented grains [FG], fermented grains mixed with sorghum [FGS], streamed grains [SG], and streamed grains mixed with Daqu [SGD]) showed distinct changes. A total number of 66 volatile compounds in the Zaopei were identified, in which butanoic acid, hexanoic acid, ethyl hexanoate, ethyl lactate, ethyl octanoate, hexyl hexanoate, ethyl hydrocinnamate, ethyl oleate, ethyl hexadecanoate, and ethyl linoleate were considered to be the dominant compounds due to their high concentrations. FG had the highest volatile compounds (112.43 mg/kg), which significantly decreased by 17.05% in the FGS, 67.12% in the SG, and 73.75% in the SGD. Furthermore, about 61.49% of volatile compounds of FGS were evaporated into raw liquor, whereas head, heart, and tail liquor accounted for 29.84%, 39.49%, and 30.67%, respectively. Each volatile class generally presented a decreasing trend, except for furans. Especially, the percentage of esters was 55.51% to 67.41% in the Zaopei, and reached 92.60% to 97.67% in the raw liquor. Principal component analysis based ordination of volatile compounds data segregated FGS and SGD samples. In addition, radar diagrams of the odor activity values suggested that intense flavor of fruit was weakened most from FG to SGD. The dynamic of volatile compounds in the Zaopei during the fermentation and distillation process was tested by SPME-GCMS. The result of this study demonstrated that both volatile compounds of Zaopei and thermal reaction during distillation simply determined the unique feature of raw liquor. This study was conducted based on the real products from liquor manufactory, so it is practicable that the method can be used in an industry setting. © 2015 Institute of Food

  15. DEFENSE WASTE PROCESSING FACILITY ANALYTICAL METHOD VERIFICATION FOR THE SLUDGE BATCH 5 QUALIFICATION SAMPLE

    International Nuclear Information System (INIS)

    Click, D; Tommy Edwards, T; Henry Ajo, H

    2008-01-01

    For each sludge batch that is processed in the Defense Waste Processing Facility (DWPF), the Savannah River National Laboratory (SRNL) performs confirmation of the applicability of the digestion method to be used by the DWPF lab for elemental analysis of Sludge Receipt and Adjustment Tank (SRAT) receipt samples and SRAT product process control samples. DWPF SRAT samples are typically dissolved using a room temperature HF-HNO3 acid dissolution (i.e., DWPF Cold Chem Method, see Procedure SW4-15.201) and then analyzed by inductively coupled plasma - atomic emission spectroscopy (ICP-AES). This report contains the results and comparison of data generated from performing the Aqua Regia (AR), Sodium Peroxide/Hydroxide Fusion (PF) and DWPF Cold Chem (CC) method digestion of Sludge Batch 5 (SB5) SRAT Receipt and SB5 SRAT Product samples. The SB5 SRAT Receipt and SB5 SRAT Product samples were prepared in the SRNL Shielded Cells, and the SRAT Receipt material is representative of the sludge that constitutes the SB5 Batch composition. This is the sludge in Tank 51 that is to be transferred into Tank 40, which will contain the heel of Sludge Batch 4 (SB4), to form the SB5 Blend composition. The results for any one particular element should not be used in any way to identify the form or speciation of a particular element in the sludge or used to estimate ratios of compounds in the sludge. A statistical comparison of the data validates the use of the DWPF CC method for SB5 Batch composition. However, the difficulty that was encountered in using the CC method for SB4 brings into question the adequacy of CC for the SB5 Blend. Also, it should be noted that visible solids remained in the final diluted solutions of all samples digested by this method at SRNL (8 samples total), which is typical for the DWPF CC method but not seen in the other methods. Recommendations to the DWPF for application to SB5 based on studies to date: (1) A dissolution study should be performed on the WAPS

  16. Synthetic olive mill wastewater treatment by Fenton's process in batch and continuous reactors operation.

    Science.gov (United States)

    Esteves, Bruno M; Rodrigues, Carmen S D; Madeira, Luís M

    2017-11-04

    Degradation of total phenol (TPh) and organic matter, (expressed as total organic carbon TOC), of a simulated olive mill wastewater was evaluated by the Fenton oxidation process under batch and continuous mode conditions. A mixture of six phenolic acids usually found in these agro-industrial wastewaters was used for this purpose. The study focused on the optimization of key operational parameters of the Fenton process in a batch reactor, namely Fe 2+ dosage, hydrogen peroxide concentration, pH, and reaction temperature. On the assessment of the process efficiency, > 99% of TPh and > 56% of TOC removal were attained when [Fe 2+ ] = 100 ppm, [H 2 O 2 ] = 2.0 g/L, T = 30 °C, and initial pH = 5.0, after 300 min of reaction. Under those operational conditions, experiments on a continuous stirred-tank reactor (CSTR) were performed for different space-time values (τ). TOC and TPh removals of 47.5 and 96.9%, respectively, were reached at steady-state (for τ = 120 min). High removal of COD (> 75%) and BOD 5 (> 70%) was achieved for both batch and CSTR optimum conditions; analysis of the BOD 5 /COD ratio also revealed an increase in the effluent's biodegradability. Despite the high removal of lumped parameters, the treated effluent did not met the Portuguese legal limits for direct discharge of wastewaters into water bodies, which indicates that coupled chemical-biological process may be the best solution for real olive mill wastewater treatment.

  17. Plasma enhanced atomic layer batch processing of aluminum doped titanium dioxide

    International Nuclear Information System (INIS)

    Lehnert, Wolfgang; Ruhl, Guenther; Gschwandtner, Alexander

    2012-01-01

    Among many promising high-k dielectrics, TiO 2 is an interesting candidate because of its relatively high k value of over 40 and its easy integration into existing semiconductor manufacturing schemes. The most critical issues of TiO 2 are its low electrical stability and its high leakage current density. However, doping TiO 2 with Al has shown to yield significant improvement of layer quality on Ru electrodes [S. K. Kim et al., Adv. Mater. 20, 1429 (2008)]. In this work we investigated if atomic layer deposition (ALD) of Al doped TiO 2 is feasible in a batch system. Electrical characterizations were done using common electrode materials like TiN, TaN, or W. Additionally, the effect of plasma enhanced processing in this reactor was studied. For this investigation a production batch ALD furnace has been retrofitted with a plasma source which can be used for post deposition anneals with oxygen radicals as well as for directly plasma enhanced ALD. After evaluation of several Ti precursors a deposition process for AlTiO x with excellent film thickness and composition uniformity was developed. The effects of post deposition anneals, Al 2 O 3 interlayers between electrode and TiO 2 , Al doping concentration, plasma enhanced deposition and electrode material type on leakage current density are shown. An optimized AlTiO x deposition process on TaN electrodes yields to leakage current density of 5 x 10 -7 A/cm 2 at 2 V and k values of about 35. Thus, it could be demonstrated that a plasma enhanced batch ALD process for Al doped TiO 2 is feasible with acceptable leakage current density on a standard electrode material.

  18. Multivariate fault isolation of batch processes via variable selection in partial least squares discriminant analysis.

    Science.gov (United States)

    Yan, Zhengbing; Kuang, Te-Hui; Yao, Yuan

    2017-09-01

    In recent years, multivariate statistical monitoring of batch processes has become a popular research topic, wherein multivariate fault isolation is an important step aiming at the identification of the faulty variables contributing most to the detected process abnormality. Although contribution plots have been commonly used in statistical fault isolation, such methods suffer from the smearing effect between correlated variables. In particular, in batch process monitoring, the high autocorrelations and cross-correlations that exist in variable trajectories make the smearing effect unavoidable. To address such a problem, a variable selection-based fault isolation method is proposed in this research, which transforms the fault isolation problem into a variable selection problem in partial least squares discriminant analysis and solves it by calculating a sparse partial least squares model. As different from the traditional methods, the proposed method emphasizes the relative importance of each process variable. Such information may help process engineers in conducting root-cause diagnosis. Copyright © 2017 ISA. Published by Elsevier Ltd. All rights reserved.

  19. Control of Refining Processes on Mid-Distillates by Near Infrared Spectroscopy

    Directory of Open Access Journals (Sweden)

    Zanier-Szydlowski N.

    1999-07-01

    Full Text Available The purpose of this paper is to demonstrate the accuracy of physicochemical determinations based on equations calculated by multivariate analysis of near infrared spectra which gives access to simultaneous analyses both on-line and off-line. Detailed results concerning the determination of the refractive index at 20°C, the density, the weight% of hydrogen, the % of aromatic carbon, the weight% of mono-, di- and total aromatics and the cetane number on mid-distillates are given in a shorter time than using the conventional approach by standardized methods. It is shown that near infrared spectroscopy combined with chemometrics should allow detailed and precise comparisons of the hydrotreatment process efficiencies.

  20. Batch statistical process control of a fluid bed granulation process using in-line spatial filter velocimetry and product temperature measurements.

    Science.gov (United States)

    Burggraeve, A; Van den Kerkhof, T; Hellings, M; Remon, J P; Vervaet, C; De Beer, T

    2011-04-18

    Fluid bed granulation is a batch process, which is characterized by the processing of raw materials for a predefined period of time, consisting of a fixed spraying phase and a subsequent drying period. The present study shows the multivariate statistical modeling and control of a fluid bed granulation process based on in-line particle size distribution (PSD) measurements (using spatial filter velocimetry) combined with continuous product temperature registration using a partial least squares (PLS) approach. Via the continuous in-line monitoring of the PSD and product temperature during granulation of various reference batches, a statistical batch model was developed allowing the real-time evaluation and acceptance or rejection of future batches. Continuously monitored PSD and product temperature process data of 10 reference batches (X-data) were used to develop a reference batch PLS model, regressing the X-data versus the batch process time (Y-data). Two PLS components captured 98.8% of the variation in the X-data block. Score control charts in which the average batch trajectory and upper and lower control limits are displayed were developed. Next, these control charts were used to monitor 4 new test batches in real-time and to immediately detect any deviations from the expected batch trajectory. By real-time evaluation of new batches using the developed control charts and by computation of contribution plots of deviating process behavior at a certain time point, batch losses or reprocessing can be prevented. Immediately after batch completion, all PSD and product temperature information (i.e., a batch progress fingerprint) was used to estimate some granule properties (density and flowability) at an early stage, which can improve batch release time. Individual PLS models relating the computed scores (X) of the reference PLS model (based on the 10 reference batches) and the density, respectively, flowabililty as Y-matrix, were developed. The scores of the 4 test

  1. A KINETIC MODEL FOR H2O2/UV PROCESS IN A COMPLETELY MIXED BATCH REACTOR. (R825370C076)

    Science.gov (United States)

    A dynamic kinetic model for the advanced oxidation process (AOP) using hydrogen peroxide and ultraviolet irradiation (H2O2/UV) in a completely mixed batch reactor (CMBR) is developed. The model includes the known elementary chemical and photochemical reac...

  2. Nitrate to ammonia and ceramic (NAC) process during batch and continuous operation

    International Nuclear Information System (INIS)

    Muguercia, I.; Solomon, S.; Ebadian, M.A.

    1996-01-01

    The nitrate to ammonia and ceramic (NAC) process is an innovative technology for the denitration of radioactive sodium nitrate-based liquid waste found throughout Department of Energy (DOE) facilities in the United States. In the present investigation, two reaction systems were studied. The first utilized only sodium nitrate as the substrate for the aluminum. The second consisted of the multication composition of waste forms located at the Hanford facility. Studies were carried out on the batch reaction at three different starting nitrate ion concentrations, each at three different temperatures. For each of these conditions, the rate of nitrate depletion was determined, and rate constants were calculated. The reaction did not demonstrate simple kinetics; rather, it appeared to involve two zero order reactions. Certain generalities were obtained in both the batch reaction and in the continuous process, nonetheless. It was found that the conversion of nitrate to ammonia seemed to be most efficient at the lowest temperature studied, 50 degrees C. This behavior was more obvious in the case of the unadulterated nitrate solution than with the Hanford simulant. To elaborate a practical, marketable product, it was necessary to develop a process that could be carried out in a continuous matter, whereby reactants were continuously fed into a reactor while the products of the reaction were simultaneously removed. Thus, the objective has been to develop the prototype procedures for carrying out this continuous reaction. As a corollary of this research, it was first necessary to define the characteristics of the reaction with respect to rate, conversion efficiency, and safety. To achieve this end, reactions were run under various batch conditions, and an attempt was made to measure the rates of the depletion of nitrate and the production of ammonia and hydrogen as well as pH and temperature changes

  3. Production of Polystyrene Open-celled Microcellular Foam in Batch Process by Super Critical CO2

    Directory of Open Access Journals (Sweden)

    M.S. Enayati

    2010-12-01

    Full Text Available Open-celled foams are capable to allow the passage of fluids through their structure, because of interconnections between the open cells or bubbles and therefore these structures can be used as a membrane and filter. In thiswork, we have studied the production of polystyrene open-celled microcellular foam by using CO2 as blowing agent. To achieve such structures, it is necessary to control the stages of growth in such a way that the cells would connect to each other through the pores without any coalescence. The required processing condition to achieve open-celled structures is predictable by a model theory of opened-cell. This model suggests that at least a 130 bar saturation pressure and foaming time between 9 and 58 s are required for this system. The temperature range has been selected for to be both higher than polymer glass transition temperature and facilitating the foaming process. Experimental results in the batch foaming process has verified the model quite well. The SEM and mercury porousimetry tests show the presence of pores between the cells with open-celled structure. Experimental results show that by increasing the saturation pressure and the foaming temperature, there is a drop in the time required for open-celled structure formation. A 130 bar saturation pressure, 150o C foaming temperature and 60 s foaming time, suggest the attainment of open-celled microcellular foam based on polystyrene/CO2 system in the batch process.

  4. Testing of the Defense Waste Processing Facility Cold Chemical Dissolution Method in Sludge Batch 9 Qualification

    Energy Technology Data Exchange (ETDEWEB)

    Edwards, T. [Savannah River Site (SRS), Aiken, SC (United States). Savannah River National Lab. (SRNL); Pareizs, J. [Savannah River Site (SRS), Aiken, SC (United States). Savannah River National Lab. (SRNL); Coleman, C. [Savannah River Site (SRS), Aiken, SC (United States). Savannah River National Lab. (SRNL); Young, J. [Savannah River Site (SRS), Aiken, SC (United States). Savannah River National Lab. (SRNL); Brown, L. [Savannah River Site (SRS), Aiken, SC (United States). Savannah River National Lab. (SRNL)

    2016-05-10

    For each sludge batch that is processed in the Defense Waste Processing Facility (DWPF), the Savannah River National Laboratory (SRNL) tests the applicability of the digestion methods used by the DWPF Laboratory for elemental analysis of Sludge Receipt and Adjustment Tank (SRAT) Receipt samples and SRAT Product process control samples. DWPF SRAT samples are typically dissolved using a method referred to as the DWPF Cold Chemical or Cold Chem Method (CC), (see DWPF Procedure SW4- 15.201). Testing indicates that the CC method produced mixed results. The CC method did not result in complete dissolution of either the SRAT Receipt or SRAT Product with some fine, dark solids remaining. However, elemental analyses did not reveal extreme biases for the major elements in the sludge when compared with analyses obtained following dissolution by hot aqua regia (AR) or sodium peroxide fusion (PF) methods. The CC elemental analyses agreed with the AR and PF methods well enough that it should be adequate for routine process control analyses in the DWPF after much more extensive side-by-side tests of the CC method and the PF method are performed on the first 10 SRAT cycles of the Sludge Batch 9 (SB9) campaign. The DWPF Laboratory should continue with their plans for further tests of the CC method during these 10 SRAT cycles.

  5. Fed-Batch Production of Bacterial Ghosts Using Dielectric Spectroscopy for Dynamic Process Control

    Directory of Open Access Journals (Sweden)

    Andrea Meitz

    2016-03-01

    Full Text Available The Bacterial Ghost (BG platform technology evolved from a microbiological expression system incorporating the ϕX174 lysis gene E. E-lysis generates empty but structurally intact cell envelopes (BGs from Gram-negative bacteria which have been suggested as candidate vaccines, immunotherapeutic agents or drug delivery vehicles. E-lysis is a highly dynamic and complex biological process that puts exceptional demands towards process understanding and control. The development of a both economic and robust fed-batch production process for BGs required a toolset capable of dealing with rapidly changing concentrations of viable biomass during the E-lysis phase. This challenge was addressed using a transfer function combining dielectric spectroscopy and soft-sensor based biomass estimation for monitoring the rapid decline of viable biomass during the E-lysis phase. The transfer function was implemented to a feed-controller, which followed the permittivity signal closely and was capable of maintaining a constant specific substrate uptake rate during lysis phase. With the described toolset, we were able to increase the yield of BG production processes by a factor of 8–10 when compared to currently used batch procedures reaching lysis efficiencies >98%. This provides elevated potentials for commercial application of the Bacterial Ghost platform technology.

  6. Modeling of air-gap membrane distillation process: A theoretical and experimental study

    KAUST Repository

    Alsaadi, Ahmad Salem

    2013-06-03

    A one dimensional (1-D) air gap membrane distillation (AGMD) model for flat sheet type modules has been developed. This model is based on mathematical equations that describe the heat and mass transfer mechanisms of a single-stage AGMD process. It can simulate AGMD modules in both co-current and counter-current flow regimes. The theoretical model was validated using AGMD experimental data obtained under different operating conditions and parameters. The predicted water vapor flux was compared to the flux measured at five different feed water temperatures, two different feed water salinities, three different air gap widths and two MD membranes with different average pore sizes. This comparison showed that the model flux predictions are strongly correlated with the experimental data, with model predictions being within +10% of the experimentally determined values. The model was then used to study and analyze the parameters that have significant effect on scaling-up the AGMD process such as the effect of increasing the membrane length, and feed and coolant flow rates. The model was also used to analyze the maximum thermal efficiency of the AGMD process by tracing changes in water production rate and the heat input to the process along the membrane length. This was used to understand the gain in both process production and thermal efficiency for different membrane surface areas and the resultant increases in process capital and water unit cost. © 2013 Elsevier B.V.

  7. Activity of fuel batches processed through Hanford separations plants, 1944 through 1989

    Energy Technology Data Exchange (ETDEWEB)

    Watrous, R.A.; Wootan, D.W.

    1997-07-29

    This document provides a printout of the ``Fuel Activity Database`` (version U6) generated by the Hanford DKPRO code and transmitted to the Los Alamos National Laboratory for input to their ``Hanford Defined Waste`` model of waste tank inventories. This fuel activity file consists of 1,276 records--each record representing the activity associated with a batch of spent reactor fuel processed by month (or shorter period) through individual Hanford separations plants between 1944 and 1989. Each record gives the curies for 46 key radionuclides, decayed to a common reference date of January 1, 1994.

  8. Waste Heat Recovery and Recycling in Thermal Separation Processes: Distillation, Multi-Effect Evaporation (MEE) and Crystallization Processes

    Energy Technology Data Exchange (ETDEWEB)

    Emmanuel A. Dada; Chandrakant B. Panchal; Luke K. Achenie; Aaron Reichl; Chris C. Thomas

    2012-12-03

    Evaporation and crystallization are key thermal separation processes for concentrating and purifying inorganic and organic products with energy consumption over 1,000 trillion Btu/yr. This project focused on a challenging task of recovering low-temperature latent heat that can have a paradigm shift in the way thermal process units will be designed and operated to achieve high-energy efficiency and significantly reduce the carbon footprint as well as water footprint. Moreover, this project has evaluated the technical merits of waste-heat powered thermal heat pumps for recovery of latent heat from distillation, multi-effect evaporation (MEE), and crystallization processes and recycling into the process. The Project Team has estimated the potential energy, economics and environmental benefits with the focus on reduction in CO2 emissions that can be realized by 2020, assuming successful development and commercialization of the technology being developed. Specifically, with aggressive industry-wide applications of heat recovery and recycling with absorption heat pumps, energy savings of about 26.7 trillion Btu/yr have been estimated for distillation process. The direct environmental benefits of this project are the reduced emissions of combustible products. The estimated major reduction in environmental pollutants in the distillation processes is in CO2 emission equivalent to 3.5 billion lbs/year. Energy consumption associated with water supply and treatments can vary between 1,900 kWh and 23,700 kWh per million-gallon water depending on sources of natural waters [US DOE, 2006]. Successful implementation of this technology would significantly reduce the demand for cooling-tower waters, and thereby the use and discharge of water treatment chemicals. The Project Team has also identified and characterized working fluid pairs for the moderate-temperature heat pump. For an MEE process, the two promising fluids are LiNO3+KNO3+NANO3 (53:28:19 ) and LiNO3+KNO3+NANO2

  9. Quality-by-Design approach to monitor the operation of a batch bioreactor in an industrial avian vaccine manufacturing process.

    Science.gov (United States)

    Largoni, Martina; Facco, Pierantonio; Bernini, Donatella; Bezzo, Fabrizio; Barolo, Massimiliano

    2015-10-10

    Monitoring batch bioreactors is a complex task, due to the fact that several sources of variability can affect a running batch and impact on the final product quality. Additionally, the product quality itself may not be measurable on line, but requires sampling and lab analysis taking several days to be completed. In this study we show that, by using appropriate process analytical technology tools, the operation of an industrial batch bioreactor used in avian vaccine manufacturing can be effectively monitored as the batch progresses. Multivariate statistical models are built from historical databases of batches already completed, and they are used to enable the real time identification of the variability sources, to reliably predict the final product quality, and to improve process understanding, paving the way to a reduction of final product rejections, as well as to a reduction of the product cycle time. It is also shown that the product quality "builds up" mainly during the first half of a batch, suggesting on the one side that reducing the variability during this period is crucial, and on the other side that the batch length can possibly be shortened. Overall, the study demonstrates that, by using a Quality-by-Design approach centered on the appropriate use of mathematical modeling, quality can indeed be built "by design" into the final product, whereas the role of end-point product testing can progressively reduce its importance in product manufacturing. Copyright © 2015 Elsevier B.V. All rights reserved.

  10. Thermodynamic modelling of a membrane distillation crystallisation process for the treatment of mining wastewater.

    Science.gov (United States)

    Nathoo, Jeeten; Randall, Dyllon Garth

    2016-01-01

    Membrane distillation (MD) could be applicable in zero liquid discharge applications. This is due to the fact that MD is applicable at high salinity ranges which are generally outside the scope of reverse osmosis (RO) applications, although this requires proper management of precipitating salts to avoid membrane fouling. One way of managing these salts is with MD crystallisation (MDC). This paper focuses on the applicability of MDC for the treatment of mining wastewater by thermodynamically modelling the aqueous chemistry of the process at different temperatures. The paper is based on the typical brine generated from an RO process in the South African coal mining industry and investigates the effect water recovery and operating temperature have on the salts that are predicted to crystallise out, the sequence in which they will crystallise out and purities as a function of the water recovery. The study confirmed the efficacy of using thermodynamic modelling as a tool for investigating and predicting the crystallisation aspects of the MDC process. The key finding from this work was that, for an MDC process, a purer product can be obtained at higher operating temperatures and recoveries because of the inverse solubility of calcium sulphate.

  11. Multipartite nonlocality distillation

    International Nuclear Information System (INIS)

    Hsu, Li-Yi; Wu, Keng-Shuo

    2010-01-01

    The stronger nonlocality than that allowed in quantum theory can provide an advantage in information processing and computation. Since quantum entanglement is distillable, can nonlocality be distilled in the nonsignalling condition? The answer is positive in the bipartite case. In this article the distillability of the multipartite nonlocality is investigated. We propose a distillation protocol solely exploiting xor operations on output bits. The probability-distribution vectors and matrix are introduced to tackle the correlators. It is shown that only the correlators with extreme values can survive the distillation process. As the main result, the amplified nonlocality cannot maximally violate any Bell-type inequality. Accordingly, a distillability criterion in the postquantum region is proposed.

  12. Batch-processed carbon nanotube wall as pressure and flow sensor

    International Nuclear Information System (INIS)

    Choi, Jungwook; Kim, Jongbaeg

    2010-01-01

    A pressure and flow sensor based on the electrothermal-thermistor effect of a batch-processed carbon nanotube wall (CNT wall) is presented. The negative temperature coefficient of resistance (TCR) of CNTs and the temperature dependent tunneling rate through the CNT/silicon junction enable vacuum pressure and flow velocity sensing because the heat transfer rate between CNTs and the surrounding gas molecules differs depending on pressure and flow rate. The CNT walls are synthesized by thermal chemical vapor deposition (CVD) on an array of microelectrodes fabricated on a silicon-on-insulator (SOI) wafer. The CNTs are self-assembled between the microelectrodes and substrate across the thickness of a buried oxide layer during the synthesis process, and the simple batch fabrication results in high throughput and yield. A wide pressure range, down to 3 x 10 -3 from 10 5 Pa, and a nitrogen flow velocity range between 1 and 52.4 mm s -1 , are sensed. Further experimental characterizations of the bias voltage dependent response of the sensor as a vacuum pressure gauge are presented.

  13. Measurement processing for state estimation and fault identification in batch fermentations

    Directory of Open Access Journals (Sweden)

    R. Dondo

    2004-09-01

    Full Text Available This work describes an application of maximum likelihood identification and statistical detection techniques for determining the presence and nature of abnormal behaviors in batch fermentations. By appropriately organizing these established techniques, a novel algorithm that is able to detect and isolate faults in nonlinear and uncertain processes was developed. The technique processes residuals from a nonlinear filter based on the assumed model of fermentation. This information is combined with mass balances to conduct statistical tests that are used as the core of the detection procedure. The approach uses a sliding window to capture the present statistical properties of filtering and mass-balance residuals. In order to avoid divergence of the nonlinear monitor filter, the maximum likelihood states and parameters are periodically estimated. The maximum likelihood parameters are used to update the kinetic parameter values of the monitor filter. If the occurrence of a fault is detected, alternative faulty model structures are evaluated statistically through the use of log-likelihood function values and chi2 detection tests. Simulation obtained for xanthan gum batch fermentations are encouraging.

  14. Procedures for Efficient and Economic Recovery of Heat for Reuse in Batch Processes for Cleaning

    DEFF Research Database (Denmark)

    Qvale, Einar Bjørn

    2005-01-01

    The expenditure of primary energy can be reduced and the economics of process plants in the food industry can be improved by intelligent application of Process Integration (PI). Since a greater part of the products in the food industry is processed in batches, the use of Thermal- Energy Storage...... are often encountered in the food industry. However, the extent to which PI is utilized is much smaller than the number of potential applications. The present paper will address this topic, give some reasons for the underuse of PI, and indicate some principles, methods, and directions that, when applied......, could increase the use and usefulness of PI by incorporating TES, thus fulfilling PI’s promises of improved operation, reduced energy consumption, reduced environmental impact, and improved economics. The application of these procedures is illustrated through the description of two cases. Keywords: Heat...

  15. Characterization and properties of batch-processed melt-textured YBCO

    Energy Technology Data Exchange (ETDEWEB)

    Kaiser, A.W.; Adam, M.; Bornemann, H.J. [INFP, Forschungszentrum Karlsruhe GmbH, PO Box 3640, 76021 Karlsruhe (Germany)

    1998-01-01

    High-temperature superconductor bulk parts are batch processed using a semi-automated processing technique based on the melt-texturation process. Levitation properties under static and dynamic load levels were analysed using a test bench with a three-dimensional force sensor unit. Measurements of levitation force give no detailed suggestions on texture, secondary domains or cracks. Therefore other measurements to control homogeneity of the bulk were performed. Texture on full-size pellets (FWHM < 5 deg., {delta}{sub {chi}} < 3 deg.) was verified by elastic neutron scattering. To study the influence of local texture on properties a pellet was divided into nine segments. Preliminary results indicate that a correlation between neutron data and levitation force needs further investigations. Flux maps of samples magnetized by permanent magnets or by a pulsed magnetization unit were used to verify the homogeneity and domain structure of the material and to evaluate macroscopic critical currents. (author)

  16. Dynamic modeling and experimental validation for direct contact membrane distillation (DCMD) process

    KAUST Repository

    Eleiwi, Fadi

    2016-02-01

    This work proposes a mathematical dynamic model for the direct contact membrane distillation (DCMD) process. The model is based on a 2D Advection–Diffusion Equation (ADE), which describes the heat and mass transfer mechanisms that take place inside the DCMD module. The model studies the behavior of the process in the time varying and the steady state phases, contributing to understanding the process performance, especially when it is driven by intermittent energy supply, such as the solar energy. The model is experimentally validated in the steady state phase, where the permeate flux is measured for different feed inlet temperatures and the maximum absolute error recorded is 2.78 °C. Moreover, experimental validation includes the time variation phase, where the feed inlet temperature ranges from 30 °C to 75 °C with 0.1 °C increment every 2min. The validation marks relative error to be less than 5%, which leads to a strong correlation between the model predictions and the experiments.

  17. Dynamic modeling and experimental validation for direct contact membrane distillation (DCMD) process

    KAUST Repository

    Eleiwi, Fadi; Ghaffour, NorEddine; Alsaadi, Ahmad Salem; Francis, Lijo; Laleg-Kirati, Taous-Meriem

    2016-01-01

    This work proposes a mathematical dynamic model for the direct contact membrane distillation (DCMD) process. The model is based on a 2D Advection–Diffusion Equation (ADE), which describes the heat and mass transfer mechanisms that take place inside the DCMD module. The model studies the behavior of the process in the time varying and the steady state phases, contributing to understanding the process performance, especially when it is driven by intermittent energy supply, such as the solar energy. The model is experimentally validated in the steady state phase, where the permeate flux is measured for different feed inlet temperatures and the maximum absolute error recorded is 2.78 °C. Moreover, experimental validation includes the time variation phase, where the feed inlet temperature ranges from 30 °C to 75 °C with 0.1 °C increment every 2min. The validation marks relative error to be less than 5%, which leads to a strong correlation between the model predictions and the experiments.

  18. Process and apparatus for the distillation of shale and other bituminous substances

    Energy Technology Data Exchange (ETDEWEB)

    Aitken, H

    1883-01-14

    The upper part of a vertical retort used for distillation is made of fire-resisting material, and the lower part of iron. The firing is carried out on the grate, so that the gases play over and under the retorts. The distillation products are carried off through a condenser. For raising the heat in the retorts and for increasing the yield of distillation proudcts the lower part of the exhausted shale is removed from the retort and it is filled up again. The exhaust gases serve to warm up the air for combustion.

  19. Development of a Batch Fabrication Process for Chemical Nanosensors: Recent Advancements at NASA Glenn Research Center

    Science.gov (United States)

    Biaggi-Labiosa, Azlin M.

    2014-01-01

    A major objective in aerospace sensor development is to produce sensors that are small in size, easy to batch fabricate and low in cost, and have low power consumption. Chemical sensors involving nanostructured materials can provide these characteristics as well as the potential for the development of sensor systems with unique properties and improved performance. However, the fabrication and processing of nanostructures for sensor applications currently is limited by the ability to control their location on the sensor platform, which in turn hinders the progress for batch fabrication. This presentation will discuss the following: the development of a novel room temperature methane (CH4) sensor fabricated using porous tin oxide (SnO2) nanorods as the sensing material, the advantages of using nanomaterials in sensor designs, the challenges encountered with the integration of nanostructures into microsensordevices, and the different methods that have been attempted to address these challenges. An approach for the mass production of sensors with nanostructures using a method developed by our group at the NASA Glenn Research Center to control the alignment of nanostructures onto a sensor platform will also be described.

  20. Sodium distiller II

    International Nuclear Information System (INIS)

    Goncalves, A.C.; Castro, P.M. e; Torres, A.R.; Correa, S.M.

    1990-01-01

    A sodium distiller allows the evaluation of the sodium purity, contained in plants and circuits of Fast Reactors. The sodium distillers of the IEN Reactor's Department was developed initially as a prototype, for the testing of the distillation process and in a second step, as a equipment dedicated to attendance the operation of these circuits. This last one was build in stainless steel, with external heat, rotating crucible of nickel for four samples, purge system for pipe cleaning and a sight glass that permits the observation of the distillation during all the operation. The major advantage of this equipment is the short time to do a distillation operation, which permits its routine utilization. As a consequence of the development of the distillers and its auxiliary systems an important amount of new information was gathered concerning components and systems behaviour under high temperature, vacuum and sodium. (author)

  1. The usefulness of intermediate products of plum processing for alcoholic fermentation and chemical composition of the obtained distillates.

    Science.gov (United States)

    Balcerek, Maria; Pielech-Przybylska, Katarzyna; Patelski, Piotr; Sapińska, Ewelina; Księżopolska, Mirosława

    2013-05-01

    In this study, an evaluation of intermediate products of plum processing as potential raw materials for distillates production was performed. Effects of composition of mashes on ethanol yield, chemical composition and taste, and flavor of the obtained spirits were determined. The obtained results showed that spontaneous fermentations of the tested products of plum processing with native microflora of raisins resulted in lower ethanol yields, compared to the ones fermented with wine yeast Saccharomyces bayanus. The supplementation of mashes with 120 g/L of sucrose caused an increase in ethanol contents from 6.2 ± 0.2 ÷ 6.5 ± 0.2% v/v in reference mashes (without sucrose addition, fermented with S. bayanus) to ca. 10.3 ± 0.3% v/v, where its highest yields amounted to 94.7 ± 2.9 ÷ 95.6 ± 2.9% of theoretical capacity, without negative changes in raw material originality of distillates. The concentrations of volatile compounds in the obtained distillates exceeding 2000 mg/L alcohol 100% v/v and low content of methanol and hydrocyanic acid, as well as their good taste and aroma make the examined products of plum processing be very attractive raw materials for the plum distillates production. © 2013 Institute of Food Technologists®

  2. Modeling of Steam Distillation Mechanism during Steam Injection Process Using Artificial Intelligence

    Directory of Open Access Journals (Sweden)

    Amin Daryasafar

    2014-01-01

    neurofuzzy interference system (ANFIS are used in this study as effective methods to simulate the distillate recoveries of these sets of data. Thirteen sets of data were used to train the models and three sets were used to test the models. The developed models are highly compatible with respect to input oil properties and can predict the distillate yield with minimum entry. For showing the performance of the proposed models, simulation of steam distillation is also done using modified Peng-Robinson equation of state. Comparison between the calculated distillates by ANFIS and neural network models and also equation of state-based method indicates that the errors of the ANFIS model for training data and test data sets are lower than those of other methods.

  3. Performance modeling of direct contact membrane distillation (DCMD) seawater desalination process using a commercial composite membrane

    KAUST Repository

    Lee, Junggil

    2015-01-10

    This paper presents the development of a rigorous theoretical model to predict the transmembrane flux of a flat sheet hydrophobic composite membrane, comprising both an active layer of polytetrafluoroethylene and a scrim-backing support layer of polypropylene, in the direct contact membrane distillation (DCMD) process. An integrated model includes the mass, momentum, species and energy balances for both retentate and permeate flows, coupled with the mass transfer of water vapor through the composite membrane and the heat transfer across the membrane and through the boundary layers adjacent to the membrane surfaces. Experimental results and model predictions for permeate flux and performance ratio are compared and shown to be in good agreement. The permeate flux through the composite layer can be ignored in the consideration of mass transfer pathways at the composite membrane. The effect of the surface porosity and the thickness of active and support layers on the process performance of composite membrane has also been studied. Among these parameters, surface porosity is identified to be the main factor significantly influencing the permeate flux and performance ratio, while the relative influence of the surface porosity on the performance ratio is less than that on flux.

  4. Membrane/distillation hybrid process research and development. Final report, phase II

    Energy Technology Data Exchange (ETDEWEB)

    Mazanec, T.J.

    1997-07-01

    This report covers work conducted under the grant awarded to BP by DOE in late 1991 entitled {open_quotes}Membrane/Distillation Hybrid Process Research and Development.{close_quotes} The program was directed towards development and commercialization of the BP process for separation of vapor phase olefins from non-olefins via facilitated transport using an aqueous facilitator. The program has come to a very successful conclusion, with formation of a partnership between BP and Stone and Webster Engineering Corporation (SWEC) to market and commercialize the technology. The focus of this report is the final portion of the program, during which engineering re-design, facilitator optimization, economic analysis, and marketing have been the primary activities. At the end of Phase II BP was looking to partner with an engineering firm to advance the selective olefin recovery (SOR) technology from the lab/demo stage to full commercialization. In August 1995 BP and SWEC reached an agreement to advance the technology by completing additional Phase III work with DOE and beginning marketing activities.

  5. Distillation methods

    International Nuclear Information System (INIS)

    Konecny, C.

    1975-01-01

    Two main methods of separation using the distillation method are given and evaluated, namely evaporation and distillation in carrier gas flow. Two basic apparatus are described for illustrating the methods used. The use of the distillation method in radiochemistry is documented by a number of examples of the separation of elements in elemental state, volatile halogenides and oxides. Tables give a survey of distillation methods used for the separation of the individual elements and give conditions under which this separation takes place. The suitability of the use of distillation methods in radiochemistry is discussed with regard to other separation methods. (L.K.)

  6. Co-Processing of Jatropha-Derived Bio-Oil with Petroleum Distillates over Mesoporous CoMo and NiMo Sulfide Catalysts

    Directory of Open Access Journals (Sweden)

    Shih-Yuan Chen

    2018-02-01

    Full Text Available The co-processing of an unconventional type of Jatropha bio-oil with petroleum distillates over mesoporous alumina-supported CoMo and NiMo sulfide catalysts (denoted CoMo/γ-Al2O3 and NiMo/γ-Al2O3 was studied. Either a stainless-steel high-pressure batch-type reactor or an up-flow fixed-bed reaction system was used under severe reaction conditions (330–350 °C and 5–7 MPa, similar to the conditions of the conventional diesel hydrodesulfurization (HDS process. To understand the catalytic performance of the mesoporous sulfide catalysts for co-processing, we prepared two series of oil feedstocks. First, model diesel oils, consisting of hydrocarbons and model molecules with various heteroatoms (sulfur, oxygen, and nitrogen were used for the study of the reaction mechanisms. Secondly, low-grade oil feedstocks, which were prepared by dissolving of an unconventional type of Jatropha bio-oil (ca. 10 wt % in the petroleum distillates, were used to study the practical application of the catalysts. Surface characterization by gas sorption, spectroscopy, and electron microscopy indicated that the CoMo/γ-Al2O3 sulfide catalyst, which has a larger number of acidic sites and coordinatively unsaturated sites (CUS on the mesoporous alumina framework, was associated with small Co-incorporated MoS2-like slabs with high stacking numbers and many active sites at the edges and corners. In contrast, the NiMo/γ-Al2O3 sulfide catalyst, which had a lower number of acidic sites and CUS on mesoporous alumina framework, was associated with large Ni-incorporated MoS2-like slabs with smaller stacking numbers, yielding more active sites at the brims and corresponding to high hydrogenation (HYD activity. Concerning the catalytic performance, the mesoporous CoMo/γ-Al2O3 sulfide catalyst with large CUS number was highly active for the conventional diesel HDS process; unfortunately, it was deactivated when oxygen- and nitrogen-containing model molecules or Jatropha bio

  7. Perfusion cell culture decreases process and product heterogeneity in a head-to-head comparison with fed-batch.

    Science.gov (United States)

    Walther, Jason; Lu, Jiuyi; Hollenbach, Myles; Yu, Marcella; Hwang, Chris; McLarty, Jean; Brower, Kevin

    2018-05-30

    In this study, we compared the impacts of fed-batch and perfusion platforms on process and product attributes for IgG1- and IgG4-producing cell lines. A "plug-and-play" approach was applied to both platforms at bench scale, using commercially available basal and feed media, a standard feed strategy for fed-batch, and ATF filtration for perfusion. Product concentration in fed-batch was 2.5 times greater than perfusion, while average productivity in perfusion was 7.5 times greater than fed-batch. PCA revealed more variability in the cell environment and metabolism during the fed-batch run. LDH measurements showed that exposure of product to cell lysate was 7-10 times greater in fed-batch. Product analysis shows larger abundances of neutral species in perfusion, likely due to decreased bioreactor residence times and extracellular exposure. The IgG1 perfusion product also had higher purity and lower half-antibody. Glycosylation was similar across both culture modes. The first perfusion harvest slice for both product types showed different glycosylation than subsequent harvests, suggesting that product quality lags behind metabolism. In conclusion, process and product data indicate that intra-lot heterogeneity is decreased in perfusion cultures. Additional data and discussion is required to understand the developmental, clinical and commercial implications, and in what situations increased uniformity would be beneficial. This article is protected by copyright. All rights reserved.

  8. Separation and Recycling of Spent Carbon Cathode Blocks in the Aluminum Industry by the Vacuum Distillation Process

    Science.gov (United States)

    Yaowu, Wang; Jianping, Peng; Yuezhong, Di

    2018-04-01

    Aluminum is the second most produced metal after iron. China is the top producer of primary aluminum with a production capacity of 41,000 kt and an output in 2016 of 32,000 kt. A large amount of spent carbon cathode block (SCCB) is produced after electrolytic pot failure. SCCB consists of carbon, fluorides, alkali metals, carbides, nitrides, cyanides, and oxides, and is considered to be a hazardous material because it contains significant concentrations of toxic and soluble cyanides and fluorides. There is no economical and efficient process for the treatment of SCCB and is most commonly disposed in landfill. In this study, the vacuum distillation process (VDP) has been used to separate and recycle SCCB. The results show that Na3AlF6, NaF, and sodium metal can be effectively separated from SCCB by VDP, and the distillation ratio is above 80% at a distillation temperature of 1200°C. The carbon content in the distilled SCCB is above 91% and the impurities are mainly CaF2 and Al2O3.

  9. Alcoholic fermentation with flocculant Saccharomyces cerevisiae in fed-batch process.

    Science.gov (United States)

    Guidini, Carla Zanella; Marquez, Líbia Diniz Santos; de Almeida Silva, Helisângela; de Resende, Miriam Maria; Cardoso, Vicelma Luiz; Ribeiro, Eloízio Júlio

    2014-02-01

    Studies have been conducted on selecting yeast strains for use in fermentation for ethanol production to improve the performance of industrial plants and decrease production costs. In this paper, we study alcoholic fermentation in a fed-batch process using a Saccharomyces cerevisiae yeast strain with flocculant characteristics. Central composite design (CCD) was used to determine the optimal combination of the variables involved, with the sucrose concentration of 170 g/L, a cellular concentration in the inoculum of 40% (v/v), and a filling time of 6 h, which resulted in a 92.20% yield relative to the theoretical maximum yield, a productivity of 6.01 g/L h and a residual sucrose concentration of 44.33 g/L. With some changes in the process such as recirculation of medium during the fermentation process and increase in cellular concentration in the inoculum after use of the CCD was possible to reduce the residual sucrose concentration to 2.8 g/L in 9 h of fermentation and increase yield and productivity for 92.75% and 9.26 g/L h, respectively. A model was developed to describe the inhibition of alcoholic fermentation kinetics by the substrate and the product. The maximum specific growth rate was 0.103 h(-1), with K(I) and K(s) values of 109.86 and 30.24 g/L, respectively. The experimental results from the fed-batch reactor show a good fit with the proposed model, resulting in a maximum growth rate of 0.080 h(-1).

  10. Development of an energy module for the multi-objective optimisation of complex distillation processes

    Energy Technology Data Exchange (ETDEWEB)

    Tijani, Alhassan Salami

    2010-06-04

    Reduction of energy consumption has increasingly come into sharp focus in the chemical process industry. This is of great value not only for existing plant but also for the development of new processes. Therefore, the challenge for process design engineers to develop an integrated chemical process that simultaneously satisfies economic and environmental objectives has increased considerably. Particularly, multi-objective optimization in the chemical industry has become increasingly popular during the last decade. The main problem lies, in selecting the alternative best design during decision making with multiple and often conflicting objectives. This thesis work presents a methodology for the multi-objective optimization of process design alternatives under economic and environmental objectives and also to establish the linkage between exergy and the environment. Four distillation units design alternatives with increasing level of heat integration were considered. Each design is analysed from exergy, potential environmental impact (PEI) and economic point of view. A non-dominated solution known as the ''Pareto optimal solution'' is generated for decision making. The thermodynamic efficiency indicates where exergy losses occur. The demand for industrial process heat by means of solar energy has generated much interest because it offers an innovative way to reduce operating cost and improve clean renewable electric power. Concentrated Solar Thermal Power (CSP) can provide solution to global energy problems within a relatively short time and is capable of contributing to carbon dioxide reduction, which is an important step towards zero emissions in the process industries. This work provides an overview of a simulation model to evaluate the environmental and economic performance of two case studies of solar thermal power plants. A methodology is presented to integrate solar thermal power plant into industrial processes and this is then compared with an existing

  11. Development of an energy module for the multi-objective optimisation of complex distillation processes

    Energy Technology Data Exchange (ETDEWEB)

    Tijani, Alhassan Salami

    2010-06-04

    Reduction of energy consumption has increasingly come into sharp focus in the chemical process industry. This is of great value not only for existing plant but also for the development of new processes. Therefore, the challenge for process design engineers to develop an integrated chemical process that simultaneously satisfies economic and environmental objectives has increased considerably. Particularly, multi-objective optimization in the chemical industry has become increasingly popular during the last decade. The main problem lies, in selecting the alternative best design during decision making with multiple and often conflicting objectives. This thesis work presents a methodology for the multi-objective optimization of process design alternatives under economic and environmental objectives and also to establish the linkage between exergy and the environment. Four distillation units design alternatives with increasing level of heat integration were considered. Each design is analysed from exergy, potential environmental impact (PEI) and economic point of view. A non-dominated solution known as the ''Pareto optimal solution'' is generated for decision making. The thermodynamic efficiency indicates where exergy losses occur. The demand for industrial process heat by means of solar energy has generated much interest because it offers an innovative way to reduce operating cost and improve clean renewable electric power. Concentrated Solar Thermal Power (CSP) can provide solution to global energy problems within a relatively short time and is capable of contributing to carbon dioxide reduction, which is an important step towards zero emissions in the process industries. This work provides an overview of a simulation model to evaluate the environmental and economic performance of two case studies of solar thermal power plants. A methodology is presented to integrate solar thermal power plant into industrial processes and this is then compared with

  12. Artificial neural network (ANN) approach for modeling Zn(II) adsorption in batch process

    Energy Technology Data Exchange (ETDEWEB)

    Yildiz, Sayiter [Engineering Faculty, Cumhuriyet University, Sivas (Turkmenistan)

    2017-09-15

    Artificial neural networks (ANN) were applied to predict adsorption efficiency of peanut shells for the removal of Zn(II) ions from aqueous solutions. Effects of initial pH, Zn(II) concentrations, temperature, contact duration and adsorbent dosage were determined in batch experiments. The sorption capacities of the sorbents were predicted with the aid of equilibrium and kinetic models. The Zn(II) ions adsorption onto peanut shell was better defined by the pseudo-second-order kinetic model, for both initial pH, and temperature. The highest R{sup 2} value in isotherm studies was obtained from Freundlich isotherm for the inlet concentration and from Temkin isotherm for the sorbent amount. The high R{sup 2} values prove that modeling the adsorption process with ANN is a satisfactory approach. The experimental results and the predicted results by the model with the ANN were found to be highly compatible with each other.

  13. Hybrid Metaheuristics for Solving a Fuzzy Single Batch-Processing Machine Scheduling Problem

    Directory of Open Access Journals (Sweden)

    S. Molla-Alizadeh-Zavardehi

    2014-01-01

    Full Text Available This paper deals with a problem of minimizing total weighted tardiness of jobs in a real-world single batch-processing machine (SBPM scheduling in the presence of fuzzy due date. In this paper, first a fuzzy mixed integer linear programming model is developed. Then, due to the complexity of the problem, which is NP-hard, we design two hybrid metaheuristics called GA-VNS and VNS-SA applying the advantages of genetic algorithm (GA, variable neighborhood search (VNS, and simulated annealing (SA frameworks. Besides, we propose three fuzzy earliest due date heuristics to solve the given problem. Through computational experiments with several random test problems, a robust calibration is applied on the parameters. Finally, computational results on different-scale test problems are presented to compare the proposed algorithms.

  14. Artificial neural network (ANN) approach for modeling Zn(II) adsorption in batch process

    International Nuclear Information System (INIS)

    Yildiz, Sayiter

    2017-01-01

    Artificial neural networks (ANN) were applied to predict adsorption efficiency of peanut shells for the removal of Zn(II) ions from aqueous solutions. Effects of initial pH, Zn(II) concentrations, temperature, contact duration and adsorbent dosage were determined in batch experiments. The sorption capacities of the sorbents were predicted with the aid of equilibrium and kinetic models. The Zn(II) ions adsorption onto peanut shell was better defined by the pseudo-second-order kinetic model, for both initial pH, and temperature. The highest R"2 value in isotherm studies was obtained from Freundlich isotherm for the inlet concentration and from Temkin isotherm for the sorbent amount. The high R"2 values prove that modeling the adsorption process with ANN is a satisfactory approach. The experimental results and the predicted results by the model with the ANN were found to be highly compatible with each other.

  15. Cyclic distillation technology - A mini-review

    DEFF Research Database (Denmark)

    Bîldea, Costin Sorin; Pătruţ, Cătălin; Jørgensen, Sten Bay

    2016-01-01

    Process intensification in distillation systems has received much attention during the pastdecades, with the aim of increasing both energy and separation efficiency. Varioustechniques, such as internal heat-integrated distillation, membrane distillation, rotating packedbed, dividing-wall columns...

  16. Distillation irrigation: a low-energy process for coupling water purification and drip irrigation

    Science.gov (United States)

    Constantz, J.

    1989-01-01

    A method is proposed for combining solar distillation and drip irrigation to simultaneously desalinize water and apply this water to row crops. In this paper, the basic method is illustrated by a simple device constructed primarily of sheets of plastic, which uses solar energy to distill impaired water and apply the distillate to a widely spaced row crop. To predict the performance of the proposed device, an empirical equation for distillate production, dp, is developed from reported solar still production rates, and a modified Jensen-Haise equation is used to calculate the potential evapotranspiration, et, for a row crop. Monthly values for et and dp are calculated by using a generalized row crop at five locations in the Western United States. Calculated et values range from 1 to 22 cm month-1 and calculated dp values range from 2 to 11 cm month-1, depending on the location, the month, and the crop average. When the sum of dp plus precipitation, dp + P, is compared to et for the case of 50% distillation irrigation system coverage, the results indicate that the crop's et is matched by dp + P, at the cooler locations only. However, when the system coverage is increased to 66%, the crop's et is matched by dp + P even at the hottest location. Potential advantages of distillation irrigation include the ability: (a) to convert impaired water resources to water containing no salts or sediments; and (b) to efficiently and automatically irrigate crops at a rate that is controlled primarily by radiation intensities. The anticipated disadvantages of distillation irrigation include: (a) the high costs of a system, due to the large amounts of sheeting required, the short lifetime of the sheeting, and the physically cumbersome nature of a system; (b) the need for a widely spaced crop to reduce shading of the system by the crop; and (c) the production of a concentrated brine or precipitate, requiring proper off-site disposal. ?? 1989.

  17. Destructive distillation

    Energy Technology Data Exchange (ETDEWEB)

    Mitting, E K

    1882-08-09

    The broken-up shale is placed in cast-iron retorts, heated externally, having exit tubes placed at a low level. Each retort is provided with a steam-pipe with a regulating-cock outside, the pipe being carried around the walls of the retort in a spiral or zig-zag way to ensure superheating of the steam, perforations being made in the pipe to allow exit for the steam into the retort. The steam, which may if desired be superheated before entrance, is passed into the retort when the latter has attained a temperature of from 210 to 250/sup 0/C and the passage is continued while the temperature rises, as long as distillation goes on. The exit pipe to the retort leads to a condenser of much condensing-surface, provided with a drag obtained by an exhausting steam jet or otherwise. The distilled products consist of tar, oils, wax, ammoniacal water (stated to be in greater proportion through the use of the process), and lighting and heating gas. The latter gas goes through a scrubber to a gasholder. The carbonaceous residue in the retort is discharged when cooled below a red heat, into sheet-iron cylinders, with tightly fitting lids, to avoid as far as possible contact with the atmosphere.

  18. Optimization of electrocoagulation process to treat grey wastewater in batch mode using response surface methodology.

    Science.gov (United States)

    Karichappan, Thirugnanasambandham; Venkatachalam, Sivakumar; Jeganathan, Prakash Maran

    2014-01-10

    Discharge of grey wastewater into the ecological system causes the negative impact effect on receiving water bodies. In this present study, electrocoagulation process (EC) was investigated to treat grey wastewater under different operating conditions such as initial pH (4-8), current density (10-30 mA/cm2), electrode distance (4-6 cm) and electrolysis time (5-25 min) by using stainless steel (SS) anode in batch mode. Four factors with five levels Box-Behnken response surface design (BBD) was employed to optimize and investigate the effect of process variables on the responses such as total solids (TS), chemical oxygen demand (COD) and fecal coliform (FC) removal. The process variables showed significant effect on the electrocoagulation treatment process. The results were analyzed by Pareto analysis of variance (ANOVA) and second order polynomial models were developed in order to study the electrocoagulation process statistically. The optimal operating conditions were found to be: initial pH of 7, current density of 20 mA/cm2, electrode distance of 5 cm and electrolysis time of 20 min. These results indicated that EC process can be scale up in large scale level to treat grey wastewater with high removal efficiency of TS, COD and FC.

  19. Optimization of electrocoagulation process to treat grey wastewater in batch mode using response surface methodology

    Science.gov (United States)

    2014-01-01

    Background Discharge of grey wastewater into the ecological system causes the negative impact effect on receiving water bodies. Methods In this present study, electrocoagulation process (EC) was investigated to treat grey wastewater under different operating conditions such as initial pH (4–8), current density (10–30 mA/cm2), electrode distance (4–6 cm) and electrolysis time (5–25 min) by using stainless steel (SS) anode in batch mode. Four factors with five levels Box-Behnken response surface design (BBD) was employed to optimize and investigate the effect of process variables on the responses such as total solids (TS), chemical oxygen demand (COD) and fecal coliform (FC) removal. Results The process variables showed significant effect on the electrocoagulation treatment process. The results were analyzed by Pareto analysis of variance (ANOVA) and second order polynomial models were developed in order to study the electrocoagulation process statistically. The optimal operating conditions were found to be: initial pH of 7, current density of 20 mA/cm2, electrode distance of 5 cm and electrolysis time of 20 min. Conclusion These results indicated that EC process can be scale up in large scale level to treat grey wastewater with high removal efficiency of TS, COD and FC. PMID:24410752

  20. Effects of Cuban Crude Oil on the Process of Leach, Sedimentation and Distillation in Nicaro

    Directory of Open Access Journals (Sweden)

    Ing. María Elena Magaña-Haynes

    2015-11-01

    Full Text Available ine"> process of leaching, sedimentation and distillation ofthe processed minerals at “René Ramos Latour” Company was evaluated. Two periods of testswere performed; one when oil was introduced into the furnace by spear and the other when itwas introduced by spear and chamber. The results demonstrated the feasibility of using theCuban crude in reduction and leaching process of mineral by the use of spear and chamber aswell. Nickel and cobalt extractions achieved by stepwise exceed values found in the relatedliterature. Deposition of mineral was good reaching values of 1,736 -1,745 kg/m3 at the bottomof the sedimentation stage leach and 1,774 -1,807 kg/m3 in the washing stage. The thickenerswere maintained with high clear liquor level throughout the test with values between 28,0-30,0ppm. The sedimentation rate achieved low values both in the first and in the second leachingstage. Sedimentation unit area was 0,23 m2 /T day, so that no sedimentation problems werepresented. It was observed an increase in the sulfur content up to values of 6,52 g/L for a nickelcontent of 12,0g/L, which caused that the dissolved nickel in downloading stills were of 0,392 g/L and 2,58 g/L of ammonia. The sulfur content in the nickel carbonate was increased upto 6,30 %, which is 2,5 % higher than conventional.

  1. Dry distillation

    Energy Technology Data Exchange (ETDEWEB)

    1939-11-30

    To heat rapidly, and prevent agglutination of carbonaceous material duriing distillation of shale, a furnace of the tunnel type has four compartments (the preheating chamber, the distillation chamber proper, and two cooling chambers). Waggons, which convey the material through the distilling chamber, have perforated bottoms. Above the waggons in the distilling chamber are three heating sections having pipes which pass through the sections and communicate with the distilling chamber. Fans cause the distillation gases to circulate through the material and the pipes. The heating gases from three fire boxes are introduced into the oven, and circulate around pipes and are drawn to the discharge apertures by the fans. The heating gases introduced at two points travel in the direction of the material being treated, while the gases introduced at a third point travel in counter flow thereto. Gas is discharged by two pipes. Trucks carrying treated material are passed to two cooling chambers.

  2. Selecting local constraint for alignment of batch process data with dynamic time warping

    DEFF Research Database (Denmark)

    Spooner, Max Peter; Kold, David; Kulahci, Murat

    2017-01-01

    ” may be interpreted as a progress signature of the batch which may be appended to the aligned data for further analysis. For the warping function to be a realistic reflection of the progress of a batch, it is necessary to impose some constraints on the dynamic time warping algorithm, to avoid...

  3. Shale distillation

    Energy Technology Data Exchange (ETDEWEB)

    Blanding, F H

    1946-08-29

    A continuous method of distilling shale to produce valuable hydrocarbon oils is described which comprises providing a fluidized mass of the shale in a distillation zone, withdrawing hydrocarbon vapors from the zone, mixing fresh cold shale with the hydrocarbon vapors to quench the same, whereby the fresh shale is preheated, recovering hydrocarbon vapors and product vapors from the mixture and withdrawing preheated shale from the mixture and charging it to a shale distillation zone.

  4. Distilling shale

    Energy Technology Data Exchange (ETDEWEB)

    Heyl, G E

    1917-02-06

    The yield of oil obtained by distilling shale is increased by first soaking the shale with about 10 percent of its volume of a liquid hydrocarbon for a period of 24 hours or longer. Distillation is carried on up to a temperature of about 220/sup 0/C., and a further 10 percent of hydrocarbon is then added and the distillation continued up to a temperature of about 400/sup 0/C.

  5. Water conservation and reuse using the Water Sources Diagram method for batch process: case studies

    Directory of Open Access Journals (Sweden)

    Fernando Luiz Pellegrini Pessoa

    2012-04-01

    Full Text Available The water resources management has been an important factor for the sustainability of industrial processes, since there is a growing need for the development of methodologies aimed at the conservation and rational use of water. The objective of this work was to apply the heuristic-algorithmic method called Water Sources Diagram (WSD, which is used to define the target of minimum water consumption, to batch processes. Scenarios with reuse of streams were generated and evaluated with application of the method from the data of water quantity and concentration of contaminants in the operations. Two case studies aiming to show the reduction of water consumption and wastewater generation, and final treatment costs besides investment in storage tanks, were presented. The scenarios showed great promising, achieving reduction up to 45% in water consumption and wastewater generation, and a reduction of around 37% on cost of storage tanks, without the need to allocate regeneration processes. Thus, the WSD method showed to be a relevant and flexible alternative regarding to systemic tools aimed at minimizing the consumption of water in industrial processes, playing an important role within a program of water resources management.

  6. Modelling of fluoride removal via batch monopolar electrocoagulation process using aluminium electrodes

    Science.gov (United States)

    Amri, N.; Hashim, M. I.; Ismail, N.; Rohman, F. S.; Bashah, N. A. A.

    2017-09-01

    Electrocoagulation (EC) is a promising technology that extensively used to remove fluoride ions efficiently from industrial wastewater. However, it has received very little consideration and understanding on mechanism and factors that affecting the fluoride removal process. In order to determine the efficiency of fluoride removal in EC process, the effect of operating parameters such as voltage and electrolysis time were investigated in this study. A batch experiment with monopolar aluminium electrodes was conducted to identify the model of fluoride removal using empirical model equation. The EC process was investigated using several parameters which include voltage (3 - 12 V) and electrolysis time (0 - 60 minutes) at a constant initial fluoride concentration of 25 mg/L. The result shows that the fluoride removal efficiency increased steadily with increasing voltage and electrolysis time. The best fluoride removal efficiency was obtained with 94.8 % removal at 25 mg/L initial fluoride concentration, voltage of 12 V and 60 minutes electrolysis time. The results indicated that the rate constant, k and number of order, n decreased as the voltage increased. The rate of fluoride removal model was developed based on the empirical model equation using the correlation of k and n. Overall, the result showed that EC process can be considered as a potential alternative technology for fluoride removal in wastewater.

  7. Arsenic Removal and Its Chemistry in Batch Electrocoagulation Studies.

    Science.gov (United States)

    Sharma, Anshul; Adapureddy, Sri Malini; Goel, Sudha

    2014-04-01

    The aim of this study was to evaluate the impact of different oxidizing agents like light, aeration (by mixing) and electrocoagulation (EC) on the oxidation of As (III) and its subsequent removal in an EC batch reactor. Arsenic solutions prepared using distilled water and groundwater were evaluated. Optimum pH and the effect of varying initial pH on As removal efficiency were also evaluated. MaximumAs (III) removal efficiency with EC, light and aeration was 97% from distilled water and 71% from groundwater. Other results show that EC alone resulted in 90% As removal efficiency in the absence of light and mixing from distilled water and 53.6% from groundwater. Removal with light and mixing but without EC resulted in only 26% As removal from distilled water and 29% from groundwater proving that electro-oxidation and coagulation were more effective in removing arsenic compared to the other oxidizing agents examined. Initial pH was varied from 5 to 10 in distilled water and from 3 to 12 in groundwater for evaluating arsenic removal efficiency by EC. The optimum initial pH for arsenic removal was 7 for distilled water and groundwater. For all initial pHs tested between 5 and 10 in distilled water, the final pH ranged between 7 and 8 indicating that the EC process tends towards near neutral pH under the conditions examined in this study.

  8. Destructive, distillation

    Energy Technology Data Exchange (ETDEWEB)

    Jameson, J

    1882-10-23

    The apparatus employed resembles a reverberatory furnace, having a brickwork chamber with pipes or passages leading from the bottom, through which gases and vapors, arising from destructive distillation or heating of the materials with which the chamber is charged to a certain depth, are drawn by suction produced by a fan or blower. The materials are heated from above by firegates admitted from a separate furnace or fireplace. When shale is thus treated, to obtain burning gas, oil, and ammonia, the suction may be so regulated as to give preponderance to whichever product is desired, the depth of material treated being also concerned in the result. The process is applicable also in the treatment of coal pit refuse, sawdust, peat, and other matters, to obtain volatile products; in burning limestone to obtain carbon dioxide; and in roasting ores. Reference is made to a former Specification for coking coal, No. 1947, A. D. 1882.

  9. A systematic framework for the feasibility and technical evaluation of reactive distillation processes

    NARCIS (Netherlands)

    Shah, M.R.; Kiss, A.A.; Zondervan, E.; Haan, de A.B.

    2012-01-01

    This study presents a novel design methodology for the feasibility and technical evaluation of reactive distillation (RD), and discusses the applicability of various design methods of RD. The proposed framework for the feasibility evaluation determines the boundary conditions (e.g. relative

  10. Extractive distillation with ionic liquids as solvents : selection and conceptual process design

    NARCIS (Netherlands)

    Gutierrez Hernandez, J.P.

    2013-01-01

    Extractive distillation technology is widely used in the chemical and petrochemical industries for separating azeotropic, close-boiling and low relative volatility mixtures. It uses an additional solvent in order to interact with the components of different chemical structure within the mixture. The

  11. A reactive distillation process for the treatment of LiCl-KCl eutectic waste salt containing rare earth chlorides

    Energy Technology Data Exchange (ETDEWEB)

    Eun, H.C., E-mail: ehc2004@kaeri.re.kr; Choi, J.H.; Kim, N.Y.; Lee, T.K.; Han, S.Y.; Lee, K.R.; Park, H.S.; Ahn, D.H.

    2016-11-15

    The pyrochemical process, which recovers useful resources (U/TRU metals) from used nuclear fuel using an electrochemical method, generates LiCl-KCl eutectic waste salt containing radioactive rare earth chlorides (RECl{sub 3}). It is necessary to develop a simple process for the treatment of LiCl-KCl eutectic waste salt in a hot-cell facility. For this reason, a reactive distillation process using a chemical agent was achieved as a method to separate rare earths from the LiCl-KCl waste salt. Before conducting the reactive distillation, thermodynamic equilibrium behaviors of the reactions between rare earth (Nd, La, Ce, Pr) chlorides and the chemical agent (K{sub 2}CO{sub 3}) were predicted using software. The addition of the chemical agent was determined to separate the rare earth chlorides into an oxide form using these equilibrium results. In the reactive distillation test, the rare earth chlorides in LiCl-KCl eutectic salt were decontaminated at a decontamination factor (DF) of more than 5000, and were mainly converted into oxide (Nd{sub 2}O{sub 3}, CeO{sub 2}, La{sub 2}O{sub 3}, Pr{sub 2}O{sub 3}) or oxychloride (LaOCl, PrOCl) forms. The LiCl-KCl was purified into a form with a very low concentration (<1 ppm) for the rare earth chlorides.

  12. Rhamnolipid produced by Pseudomonas aeruginosa USM-AR2 facilitates crude oil distillation.

    Science.gov (United States)

    Asshifa Md Noh, Nur; Al-Ashraf Abdullah, Amirul; Nasir Mohamad Ibrahim, Mohamad; Ramli Mohd Yahya, Ahmad

    2012-01-01

    A biosurfactant-producing and hydrocarbon-utilizing bacterium, Pseudomonas aeruginosa USM-AR2, was used to assist conventional distillation. Batch cultivation in a bioreactor gave a biomass of 9.4 g L(-1) and rhamnolipid concentration of 2.4 g L(-1) achieved after 72 h. Biosurfactant activity (rhamnolipid) was detected by the orcinol assay, emulsification index and drop collapse test. Pretreatment of crude oil TK-1 and AG-2 with a culture of P. aeruginosa USM-AR2 that contains rhamnolipid was proven to facilitate the distillation process by reducing the duration without reducing the quality of petroleum distillate. It showed a potential in reducing the duration of the distillation process, with at least 2- to 3-fold decreases in distillation time. This is supported by GC-MS analysis of the distillate where there was no difference between compounds detected in distillate obtained from treated or untreated crude oil. Calorimetric tests showed the calorie value of the distillate remained the same with or without treatment. These two factors confirmed that the quality of the distillate was not compromised and the incubation process by the microbial culture did not over-degrade the oil. The rhamnolipid produced by this culture was the main factor that enhanced the distillation performance, which is related to the emulsification of hydrocarbon chains in the crude oil. This biotreatment may play an important role to improve the existing conventional refinery and distillation process. Reducing the distillation times by pretreating the crude oil with a natural biosynthetic product translates to energy and cost savings in producing petroleum products.

  13. Low temperature destructive distillation

    Energy Technology Data Exchange (ETDEWEB)

    1938-07-05

    A process is given and apparatus is described for the destructive distillation at low temperature of coal, oil shale, and the like by subjection to the action of a stream of hot gases or superhearted steam, flowing in a closed circuit. Subsequent treatment of the distillation residues with a gas stream containing oxygen results in combustion of the carbon-containing material therein brings to a high temperature the solid residue, in which the process comprises subsequently contacting the hot solid residue with the fluid stream effecting the distillation.

  14. A new green process for biodiesel production from waste oils via catalytic distillation using a solid acid catalyst – Modeling, economic and environmental analysis

    Directory of Open Access Journals (Sweden)

    Aashish Gaurav

    2016-04-01

    Full Text Available The challenges in the chemical processing industry today are environmental concerns, energy and capital costs. Catalytic distillation (CD is a green reactor technology which combines a catalytic reaction and separation via distillation in the same distillation column. Utilization of CD in chemical process development could result in capital and energy savings, and the reduction of greenhouse gases. The efficacy of CD and the economic merits, in terms of energy and equipment savings, brought by CD for the production of biodiesel from waste oil such as yellow grease is quantified. Process flow sheets for industrial routes for an annual production of 10 million gallon ASTM purity biodiesel in a conventional process (reactor followed by distillation and CD configurations are modeled in Aspen Plus. Material and energy flows, as well as sized unit operation blocks, are used to conduct an economic assessment of each process. Total capital investment, total operating and utility costs are calculated for each process. The waste oil feedstock is yellow grease containing both triglyceride and free fatty acid. Both transesterification and esterification reactions are considered in the process simulations. Results show a significant advantage of CD compared to a conventional biodiesel processes due to the reduction of distillation columns, waste streams and greenhouse gas emissions. The significant savings in capital and energy costs together with the reduction of greenhouse gases demonstrate that process intensification via CD is a feasible and new green process for the biodiesel production from waste oils. Keywords: Yellow grease, Catalytic distillation, Aspen plus economic analyzer, Process intensification

  15. 40 CFR 63.488 - Methods and procedures for batch front-end process vent group determination.

    Science.gov (United States)

    2010-07-01

    ... engineering principles, measurable process parameters, or physical or chemical laws or properties. Examples of... primary condenser recovering monomer, reaction products, by-products, or solvent from a stripper operated in batch mode, and the primary condenser recovering monomer, reaction products, by-products, or...

  16. A low-cost batch process for high-performance melt-textured GdBaCuO pellets

    Czech Academy of Sciences Publication Activity Database

    Muralidhar, M.; Tomita, M.; Suzuki, K.; Jirsa, Miloš; Fukumoto, .Y.; Ishihara, A.

    2010-01-01

    Roč. 23, č. 4 (2010), 045033/1-045033/7 ISSN 0953-2048 Institutional research plan: CEZ:AV0Z10100520 Keywords : superconducting magnet * GdBaCuO * batch process * high-Tc bulk Subject RIV: BM - Solid Matter Physics ; Magnetism Impact factor: 2.402, year: 2010

  17. Adsorption of Chrysoidine R by using fly ash in batch process

    International Nuclear Information System (INIS)

    Matheswaran, Manickam; Karunanithi, Thirugnanam

    2007-01-01

    This investigation deals with effective utilization of fly ash as adsorbent for the removal of Chrysoidine R from the aqueous solution. The fly ash is a major byproduct generated in coal-based thermal power plants and has good potential for use as an adsorbent. A series of experiments were carried out in a batch adsorption technique to obtain the effect of process variables viz. contact time, pH (2, 4, 6 and 8) initial concentration of the dye (400, 600, 800 and 1000 mg L -1 ), amount of the adsorbent (125, 250, 375 and 500 mg L -1 ), and temperature (303, 313, 323 and 333 K) on adsorption. The concentration of dye was determined by spectrophotometer. The results showed that as the amount of the adsorbent was increased, the percentage of dye removal increased accordingly; higher adsorption percentage was observed at lower concentration of chrysoidine. The adsorption data were analyzed using Langmuir and Freundlich isotherms. The adsorption was found to obey pseudo-first order kinetics. An intra particle diffusion model was used to fit the experimental data. The thermodynamic parameters such as standard change in free energy, enthalpy and entropy of adsorption have been calculated. Adsorption of Chrysoidine R on fly ash was found to be an exothermic reaction

  18. Analysis of selected problems of biomass combustion process in batch boilers - experimental and numerical approach

    Science.gov (United States)

    Szubel, Mateusz

    2016-03-01

    It is possible to list numerous groups of heating units that are used in households, such as boilers, stoves and units used as supporting heat sources, namely fireplaces. In each case, however, the same operational problems may be evoked [1]. To understand the causes of energy losses in a boiler system, a proper definition of significant elements of the unit's heat balance is necessary. In the group of energy losses, the flue gas loss and the incomplete combustion loss are the most significant factors. The problem with the loss resulting from incomplete combustion, which is related to the presence of combustible substances in the exhaust, is especially significant in case of biomass boilers [2, 3]. The paper presents results of the research and the optimisation of the biomass combustion process in the 180 kW batch boiler. The studies described have been focused on the reduction of the pollutants emission, which was primarily realised by the modifications of the air feeding system. Results of the experiments and the CFD simulations have been compared and discussed. Both in case of the model as well as the experiment, positive influence of the modifications on the emission have been observed.

  19. Analysis of selected problems of biomass combustion process in batch boilers - experimental and numerical approach

    Directory of Open Access Journals (Sweden)

    Szubel Mateusz

    2016-01-01

    Full Text Available It is possible to list numerous groups of heating units that are used in households, such as boilers, stoves and units used as supporting heat sources, namely fireplaces. In each case, however, the same operational problems may be evoked [1]. To understand the causes of energy losses in a boiler system, a proper definition of significant elements of the unit’s heat balance is necessary. In the group of energy losses, the flue gas loss and the incomplete combustion loss are the most significant factors. The problem with the loss resulting from incomplete combustion, which is related to the presence of combustible substances in the exhaust, is especially significant in case of biomass boilers [2, 3]. The paper presents results of the research and the optimisation of the biomass combustion process in the 180 kW batch boiler. The studies described have been focused on the reduction of the pollutants emission, which was primarily realised by the modifications of the air feeding system. Results of the experiments and the CFD simulations have been compared and discussed. Both in case of the model as well as the experiment, positive influence of the modifications on the emission have been observed.

  20. Near-infrared spectroscopic monitoring of a series of industrial batch processes using a bilinear grey model.

    Science.gov (United States)

    van Sprang, Eric N M; Ramaker, Henk-Jan; Westerhuis, Johan A; Smilde, Age K; Gurden, Stephen P; Wienke, Dietrich

    2003-08-01

    A good process understanding is the foundation for process optimization, process monitoring, end-point detection, and estimation of the end-product quality. Performing good process measurements and the construction of process models will contribute to a better process understanding. To improve the process knowledge it is common to build process models. These models are often based on first principles such as kinetic rates or mass balances. These types of models are also known as hard or white models. White models are characterized by being generally applicable but often having only a reasonable fit to real process data. Other commonly used types of models are empirical or black-box models such as regression and neural nets. Black-box models are characterized by having a good data fit but they lack a chemically meaningful model interpretation. Alternative models are grey models, which are combinations of white models and black models. The aim of a grey model is to combine the advantages of both black-box models and white models. In a qualitative case study of monitoring industrial batches using near-infrared (NIR) spectroscopy, it is shown that grey models are a good tool for detecting batch-to-batch variations and an excellent tool for process diagnosis compared to common spectroscopic monitoring tools.

  1. Natural soil mediated photo Fenton-like processes in treatment of pharmaceuticals: Batch and continuous approach.

    Science.gov (United States)

    Changotra, Rahil; Rajput, Himadri; Dhir, Amit

    2017-12-01

    This paper manifests the potential viability of soil as a cost-free catalyst in photo-Fenton-like processes for treating pharmaceuticals at large scale. Naturally available soil without any cost intensive modification was utilized as a catalyst to degrade pharmaceuticals, specifically ornidazole (ORZ) and ofloxacin (OFX). Soil was characterized and found enriched with various iron oxides like hematite, magnetite, goethite, pyrite and wustite, which contributes toward enhanced dissolution of Fe 3+ than Fe 2+ in the aqueous solution resulting in augmented rate of photo-Fenton reaction. The leached iron concentration in solution was detected during the course of experiments. The degradation of ORZ and OFX was assessed in solar induced batch experiments using H 2 O 2 as oxidant and 95% ORZ and 92% OFX removal was achieved. Elevated efficiencies were achieved due to Fe 2+ /Fe 3+ cycling, producing more hydroxyl radical leading to the existence of homogeneous and heterogeneous reactions simultaneously. The removal efficiency of solar photo-Fenton like process was also compared to photo-Fenton process with different irradiation sources (UV-A and UV-B) and were statistically analysed. Continuous-scale studies were conducted employing soil either in the form of soil beads or as a thin layer spread on the surface of baffled reactor. Soil beads were found to have satisfactory reusability and stability. 84 and 79% degradation of ORZ and OFX was achieved using soil as thin layer while with soil beads 71 and 68% degradation, respectively. HPLC and TOC study confirmed the efficient removal of both the compounds. Toxicity assessment demonstrates the inexistence of toxic intermediates during the reaction. Copyright © 2017 Elsevier Ltd. All rights reserved.

  2. Process of coking or distilling fuels, bituminous shale, and the like

    Energy Technology Data Exchange (ETDEWEB)

    Jurgensen, R

    1892-03-17

    The charge present in a chamber is exposed without changes to stepwise higher temperatures. This is accomplished so that only a few chambers whose contents are almost finished are heated by generator gas. The distillation products of these chambers go through the charge of the following chambers and carry out carbonization products, which are given for the most part by passage through the following chambers to the colder charge in condensed form, whereby the gases escape out the chimney.

  3. Distilling shale and coal

    Energy Technology Data Exchange (ETDEWEB)

    Edwards, H; Young, G

    1923-01-09

    In a process of recovering oil from shale or coal the material is ground and may be subjected to a cleaning or concentrating process of the kind described in Specification 153,663 after which it is distilled in a furnace as described in Specification 13,625/09 the sections of the furnace forming different temperature zones, and the rate of the passage of the material is regulated so that distillation is complete with respect to the temperature of each zone, the whole distillation being accomplished in successive stages. The vapors are taken off at each zone and superheated steam may be passed into the furnace at suitable points and the distillation terminated at any stage of the process.

  4. Distilling shale

    Energy Technology Data Exchange (ETDEWEB)

    Justice, P M

    1917-09-19

    Light paraffin oils and other oils for motors are obtained from shale, and benzene, toluene, and solvent naphtha are obtained from coal by a process in which the coal or shale is preferably powered to pass through a mesh of 64 to the inch and is heated with a mixture of finely ground carbonate or the like which under the action of heat gives off carbonic acid, and with small iron scrap or its equivalent which is adapted to increase the volume of hydrocarbons evolved. The temperature of the retort is maintained between 175 and 800/sup 0/C., and after all the vapors are given off at the higher temperature a fine jet of water may be injected into the retort and the temperature increased. The produced oil is condensed and purified by fractional distillation, and the gas formed is stored after passing it through a tower packed with coke saturated with a non-volatile oil with recovery of an oil of light specific gravity which is condensed in the tower. The residuum from the still in which the produced oil is fractionated may be treated with carbonate and iron, as in the first stage of the process, and the distillate therefrom passed to a second retort containing manganese dioxide and iron scrap preferably in the proportion of one part or two. The mixture, e.g., one containing shale or oil with six to thirteen percent of oxygen, to which is added three to eight per cent of carbonate, and from one and a half to four per cent of scrap iron, is conveyed by belts and an overhead skip to a hopper of a retort in a furnace heated by burners supplied with producer gas. The retort is fitted with a detachable lid and the vapors formed are led by a pipe to a vertical water-cooled condenser with a drain-cock which leads the condensed oils to a tank, from which a pipe leads to a packed tower for removing light oils and from which the gas passes to a holder.

  5. Fouling in Membrane Distillation, Osmotic Distillation and Osmotic Membrane Distillation

    Directory of Open Access Journals (Sweden)

    Mourad Laqbaqbi

    2017-03-01

    Full Text Available Various membrane separation processes are being used for seawater desalination and treatment of wastewaters in order to deal with the worldwide water shortage problem. Different types of membranes of distinct morphologies, structures and physico-chemical characteristics are employed. Among the considered membrane technologies, membrane distillation (MD, osmotic distillation (OD and osmotic membrane distillation (OMD use porous and hydrophobic membranes for production of distilled water and/or concentration of wastewaters for recovery and recycling of valuable compounds. However, the efficiency of these technologies is hampered by fouling phenomena. This refers to the accumulation of organic/inorganic deposits including biological matter on the membrane surface and/or in the membrane pores. Fouling in MD, OD and OMD differs from that observed in electric and pressure-driven membrane processes such electrodialysis (ED, membrane capacitive deionization (MCD, reverse osmosis (RO, nanofiltration (NF, ultrafiltration (UF, microfiltration (MF, etc. Other than pore blockage, fouling in MD, OD and OMD increases the risk of membrane pores wetting and reduces therefore the quantity and quality of the produced water or the concentration efficiency of the process. This review deals with the observed fouling phenomena in MD, OD and OMD. It highlights different detected fouling types (organic fouling, inorganic fouling and biofouling, fouling characterization techniques as well as various methods of fouling reduction including pretreatment, membrane modification, membrane cleaning and antiscalants application.

  6. The small intestine and irritable bowel syndrome (IBS): a batch process model.

    Science.gov (United States)

    Dobson, Brian C

    2008-11-01

    Faults in a batch process model of the small intestine create the symptoms of all types of irritable bowel syndrome. The model has three sequential processing sections corresponding to the natural divisions of the intestine. It is governed by a brain controller that is divided into four sub-controllers, each with a unique neurotransmitter. Each section has a sub-controller to manage transport. Sensors in the walls of the intestine provide input and output goes to the muscles lining the walls of the intestine. The output controls the speed of the food soup, moves it in both directions, mixes it, controls absorption, and transfers it to the next section at the correct speed (slow). The fourth sub-controller manages the addition of chemicals. It obtains input from the first section of the process via the signalling hormone Cholecystokinin and sends output to the muscles that empty the gall bladder and pancreas. The correct amounts of bile salts and enzymes are then added to the first section. The sub-controllers produce output only when input is received. When output is missing the enteric nervous system applies a default condition. This default condition normally happens when no food is in the intestine. If food is in the intestine and a transport sub-controller fails to provide output then the default condition moves the food soup to the end of that section. The movement is in one direction only (forward), at a speed dependent on the amount and type of fibre present. Cereal, bean and vegetable fibre causes high speeds. This default high speed transport causes irritable bowel syndrome. A barrier is created when a section moving fast at the default speed, precedes a section controlled by a transport sub-controller. Then the sub-controller constricts the intestine to stop the fast flow. The barrier causes constipation, cramping, and bloating. Diarrhoea results when the section terminating the process moves at the fast default speed. Two problems can occur to prevent

  7. Destructive distillation under pressure

    Energy Technology Data Exchange (ETDEWEB)

    1932-09-08

    A process of destructive distillation of distillable carbonaceous material under pressure is described, consisting of regulating the temperature by introducing the carbonaceous materials to a point where the reaction of hydrogenation has begun but has not stopped, by placing it in indirect heat-exchange with a cooling agent at a critical temperature below the reaction temperature, the agent being under pressure and introduced in the liquid state. Water is used as the cooling agent.

  8. Numerical of Bioethanol Production from Liquid Waste of Rise Flour by Distillation Process

    Directory of Open Access Journals (Sweden)

    Ni Ketut Sari

    2016-01-01

    The results obtained experimentally study the composition of bioethanol a maximum of 95% to 96%, the results of experiments and simulations EWI ternary system form the temperature profile, the profile of the composition of liquid and vapor composition profile dimensionless time functions both at the bottom and in the distillate shows the results of the same approach. The simulation results before used reference in experiments performed the validation beforehand, so that the ternary system simulation EWI after validation of reference can be used in experiments.

  9. Selection of chemically defined media for CHO cell fed-batch culture processes

    NARCIS (Netherlands)

    Pan, X.; Streefland, M.; Dalm, C.; Wijffels, R.H.; Martens, D.E.

    2017-01-01

    Two CHO cell clones derived from the same parental CHOBC cell line and producing the same monoclonal antibody (BC-G, a low producing clone; BC-P, a high producing clone) were tested in four basal media in all possible combinations with three feeds (=12 conditions) in fed-batch cultures.
    Higher

  10. Optimization of a fed-batch fermentation process for production of ...

    African Journals Online (AJOL)

    user

    2011-02-28

    Feb 28, 2011 ... fermentation. Overall, this study suggested that fed-batch fermentation can be successfully used to ... catalysts that catalyze their own synthesis. Enzymes are .... shows the amount of biomass (g l−1) in the fermentation broth of ...

  11. Designing Solutions by a Student Centred Approach: Integration of Chemical Process Simulation with Statistical Tools to Improve Distillation Systems

    Directory of Open Access Journals (Sweden)

    Isabel M. Joao

    2017-09-01

    Full Text Available Projects thematically focused on simulation and statistical techniques for designing and optimizing chemical processes can be helpful in chemical engineering education in order to meet the needs of engineers. We argue for the relevance of the projects to improve a student centred approach and boost higher order thinking skills. This paper addresses the use of Aspen HYSYS by Portuguese chemical engineering master students to model distillation systems together with statistical experimental design techniques in order to optimize the systems highlighting the value of applying problem specific knowledge, simulation tools and sound statistical techniques. The paper summarizes the work developed by the students in order to model steady-state processes, dynamic processes and optimize the distillation systems emphasizing the benefits of the simulation tools and statistical techniques in helping the students learn how to learn. Students strengthened their domain specific knowledge and became motivated to rethink and improve chemical processes in their future chemical engineering profession. We discuss the main advantages of the methodology from the students’ and teachers perspective

  12. Sequential Strategy Of Experimental Design I: Optimization Of Extractive Distillation Process Of Ethanol-water Using [bmim][n(cn)(2)] As Entrainer

    OpenAIRE

    Jaimes Figueroa; Jaiver Efren; Rodrigues; Maria Isabel; Wolf Maciel; Maria Regina

    2016-01-01

    Nowadays, one of the methods available to obtain the anhydrous ethanol is the extractive distillation process, which presents great potential depending on the solvent used. It is imperative that the solvent promotes dehydration, but low cost, the low energy consumption, and low waste generation and emissions must be taken into account. Within this context, there is high demand for new efficient solvents for extractive distillation of ethanol-water mixture, so, the ionic liquids (ILs) have som...

  13. High-concentration sugars production from corn stover based on combined pretreatments and fed-batch process.

    Science.gov (United States)

    Yang, Maohua; Li, Wangliang; Liu, Binbin; Li, Qiang; Xing, Jianmin

    2010-07-01

    In this paper, high-concentration sugars were produced from pretreated corn stover. The raw corn stover was pretreated in a process combining steam explosion and alkaline hydrogen-peroxide. The hemicellulose and lignin were removed greatly. The cellulose content increased to 73.2%. Fed-batch enzymatic hydrolysis was initiated with 12% (w/v) solids loading and 20 FPU/g solids. Then, 6% solids were fed consecutively at 12, 36 and 60 h. After 144 h, the final concentrations of reducing sugar, glucose, cellobiose and xylose reached 220, 175, 22 and 20 g/L, respectively. The final total biomass conversion was 60% in fed-batch process. Copyright 2009 Elsevier Ltd. All rights reserved.

  14. Sliding mode control of dissolved oxygen in an integrated nitrogen removal process in a sequencing batch reactor (SBR).

    Science.gov (United States)

    Muñoz, C; Young, H; Antileo, C; Bornhardt, C

    2009-01-01

    This paper presents a sliding mode controller (SMC) for dissolved oxygen (DO) in an integrated nitrogen removal process carried out in a suspended biomass sequencing batch reactor (SBR). The SMC performance was compared against an auto-tuning PI controller with parameters adjusted at the beginning of the batch cycle. A method for cancelling the slow DO sensor dynamics was implemented by using a first order model of the sensor. Tests in a lab-scale reactor showed that the SMC offers a better disturbance rejection capability than the auto-tuning PI controller, furthermore providing reasonable performance in a wide range of operation. Thus, SMC becomes an effective robust nonlinear tool to the DO control in this process, being also simple from a computational point of view, allowing its implementation in devices such as industrial programmable logic controllers (PLCs).

  15. Optimization of the process of aromatic and medicinal plant maceration in grape marc distillates to obtain herbal liqueurs and spirits.

    Science.gov (United States)

    Rodríguez-Solana, Raquel; Vázquez-Araújo, Laura; Salgado, José Manuel; Domínguez, José Manuel; Cortés-Diéguez, Sandra

    2016-11-01

    Herbal liqueurs are alcoholic beverages produced by the maceration or distillation of aromatic and medicinal plants in alcohol, and are also highly valued for their medicinal properties. The process conditions, as well as the number and quantity of the plants employed, will have a great influence on the quality of the liqueur obtained. The aim of this research was to optimize these important variables. A Box-Benhken experimental design was used to evaluate the independent variables: alcohol content, amount of plant and time during the experimental maceration of plants in grape marc distillate. Four plants were assessed, with the main compound of each plant representing the dependent variable evaluated with respect to following the evolution of the maceration process. Bisabolol oxide A in Matricaria recutita L., linalool in Coriander sativum L. and eucalyptol in Eucalyptus globulus Labill. were quantified using a gas chromatography-flame ionization detector. Glycyrrhizic acid in Glycyrrhiza glabra L was determined using a high-performance liquid chromatography-diode array detector. Other dependent variables were also evaluated: total phenolic content, color parameters and consumer preference (i.e. appearance). The experimental designs allowed the selection of the optimal maceration conditions for each parameter, including the preference score of consumers: 70% (v/v) of ethanol, 40 g L -1 plant concentration and a maceration process of 3 weeks. © 2016 Society of Chemical Industry. © 2016 Society of Chemical Industry.

  16. Modelling of L-valine Repeated Fed-batch Fermentation Process Taking into Account the Dissolved Oxygen Tension

    Directory of Open Access Journals (Sweden)

    Tzanko Georgiev

    2009-03-01

    Full Text Available This article deals with synthesis of dynamic unstructured model of variable volume fed-batch fermentation process with intensive droppings for L-valine production. The presented approach of the investigation includes the following main procedures: description of the process by generalized stoichiometric equations; preliminary data processing and calculation of specific rates for main kinetic variables; identification of the specific rates takes into account the dissolved oxygen tension; establishment and optimisation of dynamic model of the process; simulation researches. MATLAB is used as a research environment.

  17. High Level Waste Feed Delivery AZ-101 Batch Transfer to the Private Contractor Transfer and Mixing Process Improvements

    International Nuclear Information System (INIS)

    DUNCAN, G.P.

    2000-01-01

    The primary purpose of this business case is to provide Operations and Maintenance with a detailed transfer process review for the first High Level Waste (HLW) feed delivery to the Privatization Contractor (PC), AZ-101 batch transfer to PC. The Team was chartered to identify improvements that could be implemented in the field. A significant penalty can be invoked for not providing the quality, quantity, or timely delivery of HLW feed to the PC

  18. Shale distillation

    Energy Technology Data Exchange (ETDEWEB)

    Blanding, F H

    1948-08-03

    A continuous method of distilling shale to produce valuable hydrocarbon oils is described, which comprises providing a fluidized mass of the shale in a distillation zone, withdrawing hydrocarbon vapors containing shale fines from the zone, mixing sufficient fresh cold shale with the hydrocarbon vapors to quench the same and to cause condensation of the higher boiling constituents thereof, charging the mixture of vapors, condensate, and cold shale to a separation zone where the shale is maintained in a fluidized condition by the upward movement of the hydrocarbon vapors, withdrawing condensate from the separation zone and recycling a portion of the condensate to the top of the separation zone where it flows countercurrent to the vapors passing therethrough and causes shale fines to be removed from the vapors by the scrubbing action of the condensate, recovering hydrocarbon vapors and product vapors from the separation zone, withdrawing preheated shale from the separation zone and charging it to a shale distillation zone.

  19. Fouling mitigation in membrane distillation processes during ammonia stripping from pig manure

    DEFF Research Database (Denmark)

    Zarebska, Agata; Amor, Angel Cid; Ciurkot, Klaudia

    2015-01-01

    Over time fouling leads to membrane wetting. This is the biggest obstacle to widespread use of membrane distillation (MD) for ammonia removal from animal slurry. Feed pretreatment and cleaning strategies of membrane surfaces are the most common methods to prevent or diminish fouling phenomena....... This study investigates preliminary fouling of polypropylene (PP) and polytetrafluoroethylene (PTFE) membranes. A model manure solution was used as feed. In addition cleaning efficiencies with deionized water, NaOH/citric acid, and Novadan agents were studied. Further microfiltration and ultrafiltration were...... examined as manure pretreatment to diminish fouling. To this end polyvinylidene fluoride membranes (PVDF 0.2 µm and 150 kDa respectively) were used. Organic fouling was shown to be dominant. For the model manure solution the fouling comprised lipids, carbohydrates and proteins. For pig slurry the fouling...

  20. A PROCESS FOR SEPARATING AZEOTROPIC MIXTURES BY EXTRACTIVE AND CONVECTIVE DISTILLATION

    Science.gov (United States)

    Frazer, J.W.

    1961-12-19

    A method is described for separating an azeotrope of carbon tetrachloride and 1,1,2,2-tetrafluorodinitroethane boiling at 60 deg C. The ndethod comnprises, specifically, feeding azeotrope vapors admixed with a non- reactive gas into an extractive distillation column heated to a temperature preferably somewhat above the boiling point of the constant boiling mixture. A solvent, di-n-butylphthalate, is metered into the column above the gas inlet and permitted to flow downward, earrying with it the higher bomling fraction, while the constituent having the lower boiling point passes out of the top of the column with the non-reactive gas and is collected in a nitrogen cold trap. Other solvents which alter the vapor pressure relationship may be substituted. The method is generally applicable to azeotropic mixtures. A number of specific mixtures whicb may be separated are disclosed. (AEC)

  1. Sensitivity analysis of a light gas oil deep hydrodesulfurization process via catalytic distillation

    Energy Technology Data Exchange (ETDEWEB)

    Rosales-Quintero, A.; Vargas-Villamil, F.D. [Prog. de Matematicas Aplicadas y Computacion, Instituto Mexicano del Petroleo, Eje Central Lazaro Cardenas 152, Mexico, D.F. 07330 (Mexico); Arce-Medina, E. [Instituto Politecnico Nacional, ESIQIE, Ed. 8 Col. Lindavista, Mexico, D.F. 07738 (Mexico)

    2008-01-30

    In this work, a sensitivity analysis of a light gas oil deep hydrodesulfurization catalytic distillation column is presented. The aim is to evaluate the effects of various parameters and operating conditions on the organic sulfur compound elimination by using a realistic light gas oil fraction. The hydrocarbons are modeled using pseudocompounds, while the organic sulfur compounds are modeled using model compounds, i.e., dibenzothiophene (DBT) and 4,6-dimethyl dibenzothiophene (4,6-DMDBT). These are among the most refractive sulfur compounds present in the oil fractions. A sensitivity analysis is discussed for the reflux ratio, bottom flow rate, condenser temperature, hydrogen and gas oil feed stages, catalyst loading, the reactive, stripping, and rectifying stages, feed disturbances, and multiple feeds. The results give insight into the qualitative effect of some of the operating variables and disturbances on organic sulfur elimination. In addition, they show that special attention must be given to the bottom flow rate and LGO feed rate control. (author)

  2. Distillation, destructive

    Energy Technology Data Exchange (ETDEWEB)

    Bell, T

    1863-09-14

    Shales and other bituminous minerals are distilled in horizontal retorts arranged side by side and with furnaces beneath their front ends. The furnace gases pass, preferably through a brickwork grating, into spaces between the retorts and beneath a horizontal partition towards the back ends. They return above the partition to the front of the retorts, and finally enter a horizontal flue leading to a chimney. The front end of each retort is fitted with a hopper for charging and with a door for discharging. The products of distillation pass through perforated partitions inside the retorts and are conveyed away by pipes at the back.

  3. Effect of process distillation on mutagenicity and cell-transformation activity of solvent-refined, coal-derived liquids

    Energy Technology Data Exchange (ETDEWEB)

    Pelroy, R.A.; Frazier, M.E.; Later, D.W.; Wright, C.W.; Wilson, B.W.

    1985-05-01

    Blended SRC-II process streams, representing a full boiling range distillate material, were fractionally distilled into non-overlapping 50 F cuts with bp between 300 and 850 C and another set with bp ranging between 138 and 1055 F. Distillate cuts were assayed for mutagenic activity using the histidine reversion assay with Salmonella typhimurium strains TA98, TA100, TA1535 and TA1537, as well as for mammalian-cell transformation (mct) activity in the Syrian hamster embryo test, and DNA damage in the prophage induction assay (pia). Samples were also separated into chemical class fractions by alumina column chromatography and analysed by high resolution gas chromatography. In the met and microbial mutagenicity assays, significant activity was found almost exclusively in cuts with bp> above 700 F, with the highest activity in the mct assay observed for cuts above 800 F. All of the cuts showed increased levels of DNA damage as expressed by lambda pia in Escherichia coli 8177. However, the greatest activity was associated with cuts with bp in the 800 F+ range. Chemical analysis of the 50 F cuts showed a variety of polycyclic aromatic hydrocarbons (PAH) and amino-PAH compounds to be present in the cuts with bp> above 700 F and essentially absent from cuts with bp< 700 F. The sample set of non-overlapping (50 F) cuts were reblended according to the proportions of each cut found in the original blend material. These reblended composites were then assayed to compare their activity with that predicted from the activities of the component cuts. The results indicated the microbial mutagenicity response was essentially additive. Met activities were non-additive, indicating a compositional effect on the expression of transforming agents in the complex mixture. 18 references.

  4. On time discretizations for the simulation of the batch settling-compression process in one dimension.

    Science.gov (United States)

    Bürger, Raimund; Diehl, Stefan; Mejías, Camilo

    2016-01-01

    The main purpose of the recently introduced Bürger-Diehl simulation model for secondary settling tanks was to resolve spatial discretization problems when both hindered settling and the phenomena of compression and dispersion are included. Straightforward time integration unfortunately means long computational times. The next step in the development is to introduce and investigate time-integration methods for more efficient simulations, but where other aspects such as implementation complexity and robustness are equally considered. This is done for batch settling simulations. The key findings are partly a new time-discretization method and partly its comparison with other specially tailored and standard methods. Several advantages and disadvantages for each method are given. One conclusion is that the new linearly implicit method is easier to implement than another one (semi-implicit method), but less efficient based on two types of batch sedimentation tests.

  5. Distillation, destructive

    Energy Technology Data Exchange (ETDEWEB)

    Irvine, R

    1884-04-04

    In obtaining paraffin by distillation of shales, etc., containing sulfur, the steam used for heating is charged with ammonia or ammonium carbonate in suspension. This prevents the sulfur from decomposing the paraffin. The ammonia, etc., may also be used alone or in solution in water.

  6. Destructive distillation

    Energy Technology Data Exchange (ETDEWEB)

    Allison, C A

    1906-05-22

    The invention relates to an apparatus in which the destructive distillation or coking of coal, peat, shale, etc., is carried out by means of a current of hot gases at a temperature of 700--800/sup 0/F., as described in Specification No. 11,925, A.D. 1906.

  7. Evaluation of air gap membrane distillation process running under sub-atmospheric conditions: Experimental and simulation studies

    KAUST Repository

    Alsaadi, Ahmad S.; Francis, Lijo; Maab, Husnul; Amy, Gary L.; Ghaffour, NorEddine

    2015-01-01

    The importance of removing non-condensable gases from air gap membrane distillation (AGMD) modules in improving the water vapor flux is presented in this paper. Additionally, a previously developed AGMD mathematical model is used to predict to the degree of flux enhancement under sub-atmospheric pressure conditions. Since the mathematical model prediction is expected to be very sensitive to membrane distillation (MD) membrane resistance when the mass diffusion resistance is eliminated, the permeability of the membrane was carefully measured with two different methods (gas permeance test and vacuum MD permeability test). The mathematical model prediction was found to highly agree with the experimental data, which showed that the removal of non-condensable gases increased the flux by more than three-fold when the gap pressure was maintained at the saturation pressure of the feed temperature. The importance of staging the sub-atmospheric AGMD process and how this could give better control over the gap pressure as the feed temperature decreases are also highlighted in this paper. The effect of staging on the sub-atmospheric AGMD flux and its relation to membrane capital cost are briefly discussed.

  8. Distillation of LiCl from the LiCl-Li2O molten salt of the electrolytic reduction process

    International Nuclear Information System (INIS)

    Kim, I.S.; Oh, S.C.; Im, H.S.; Hur, J.M.; Lee, H.S.

    2013-01-01

    Electrolytic reduction of the uranium oxide in LiCl-Li 2 O molten salt for the treatment of spent nuclear fuel requires the separation of the residual salt from the reduced metal product, which contains about 20 wt% salt. In order to separate the residual salt and reuse it in the electrolytic reduction, a vacuum distillation process was developed. Lab-scale distillation equipment was designed and installed in an argon atmosphere glove box. The equipment consisted of an evaporator in which the reduced metal product was contained and exposed to a high temperature and reduced pressure; a receiver; and a vertically oriented condenser that operated at a temperature below the melting point of lithium chloride. We performed experiments with LiCl-Li 2 O salt to evaluate the evaporation rate of LiCl salt and varied the operating temperature to discern its effect on the behavior of salt evaporation. Complete removal of the LiCl salt from the evaporator was accomplished by reducing the internal pressure to <100 mTorr and heating to 900 deg C. We achieved evaporation efficiency as high as 100 %. (author)

  9. Evaluation of air gap membrane distillation process running under sub-atmospheric conditions: Experimental and simulation studies

    KAUST Repository

    Alsaadi, Ahmad S.

    2015-04-16

    The importance of removing non-condensable gases from air gap membrane distillation (AGMD) modules in improving the water vapor flux is presented in this paper. Additionally, a previously developed AGMD mathematical model is used to predict to the degree of flux enhancement under sub-atmospheric pressure conditions. Since the mathematical model prediction is expected to be very sensitive to membrane distillation (MD) membrane resistance when the mass diffusion resistance is eliminated, the permeability of the membrane was carefully measured with two different methods (gas permeance test and vacuum MD permeability test). The mathematical model prediction was found to highly agree with the experimental data, which showed that the removal of non-condensable gases increased the flux by more than three-fold when the gap pressure was maintained at the saturation pressure of the feed temperature. The importance of staging the sub-atmospheric AGMD process and how this could give better control over the gap pressure as the feed temperature decreases are also highlighted in this paper. The effect of staging on the sub-atmospheric AGMD flux and its relation to membrane capital cost are briefly discussed.

  10. DESIGN, DEVELOPMENT AND TESTING OF MULTIEFFECT DISTILLER/EVAPORATOR USING SCHEFFLER SOLAR CONCENTRATORS

    Directory of Open Access Journals (Sweden)

    AJAY CHANDAK

    2009-09-01

    Full Text Available Authors designed and experimented with multistage evaporation system for production of distilled water. Two Scheffler concentrators of 16 sqm each were used for generating steam in the first stage at 8 bar pressure and the pressure is gradually brought down to 1 bar, in four stage distillation unit. Total yield obtained in the project was 2.3 times that of single stage distillation. Temperature drop in every subsequent stage was designed to 25 degree centigrade. Heat of condensation in the last stage and also sensible heat of the condensate in all the stages were used for preheating of water in the next batch. The system has great potential in food processing industry for applications of juice thickening, sauces, jams, salt concentrating systems and distilled water applications, desalination etc. Results of the project are very encouraging for commercial scale application.

  11. Polyethylene ionomer-based nano-composite foams prepared by a batch process and MuCell injection molding

    International Nuclear Information System (INIS)

    Hayashi, Hidetomo; Mori, Tomoki; Okamoto, Masami; Yamasaki, Satoshi; Hayami, Hiroshi

    2010-01-01

    To understand the correlation between foamability and melt rheology of polyethylene-based ionomers having different degrees of the neutralization and corresponding nano-composites, we have conducted the foam processing via a batch process in an autoclave and microcellular foam injection molding (FIM) process using the MuCell technology. We have discussed the obtainable morphological properties in both foaming processes. All cellular structures were investigated by using field emission scanning electron microscopy. The competitive phenomenon between the cell nucleation and the cell growth including the coalescence of cell was discussed in light of the interfacial energy and the relaxation rate as revealed by the modified classical nucleation theory and rheological measurement, respectively. The FIM process led to the opposite behavior in the cell growth and coalescence of cell as compared with that of the batch process, where the ionic cross-linked structure has significant contribution to retard the cell growth and coalescence of cell. The mechanical properties of the structural foams obtained by FIM process were discussed.

  12. A novel process-based model of microbial growth: self-inhibition in Saccharomyces cerevisiae aerobic fed-batch cultures.

    Science.gov (United States)

    Mazzoleni, Stefano; Landi, Carmine; Cartenì, Fabrizio; de Alteriis, Elisabetta; Giannino, Francesco; Paciello, Lucia; Parascandola, Palma

    2015-07-30

    Microbial population dynamics in bioreactors depend on both nutrients availability and changes in the growth environment. Research is still ongoing on the optimization of bioreactor yields focusing on the increase of the maximum achievable cell density. A new process-based model is proposed to describe the aerobic growth of Saccharomyces cerevisiae cultured on glucose as carbon and energy source. The model considers the main metabolic routes of glucose assimilation (fermentation to ethanol and respiration) and the occurrence of inhibition due to the accumulation of both ethanol and other self-produced toxic compounds in the medium. Model simulations reproduced data from classic and new experiments of yeast growth in batch and fed-batch cultures. Model and experimental results showed that the growth decline observed in prolonged fed-batch cultures had to be ascribed to self-produced inhibitory compounds other than ethanol. The presented results clarify the dynamics of microbial growth under different feeding conditions and highlight the relevance of the negative feedback by self-produced inhibitory compounds on the maximum cell densities achieved in a bioreactor.

  13. Optimization and control of feb-batch fermentation processes by using artificial neural systems

    OpenAIRE

    Valencia Peroni, Catalina

    2002-01-01

    Optimización y Control de Procesos de Fermentación Fed-batch a través de Sistemas Neuronales ArtificialesLos procesos de fermentación son ampliamente utilizados en la industria química, farmacéutica y alimentaria. La producción de comida para animales, yogures, quesos, cerveza, colorantes para comida, fertilizantes, medicinas terapéuticas y penicilina, entre otros, son algunos ejemplos de procesos biotecnológicos. En una búsqueda rápida en Internet, cerca de 113000 sitios fueron encontrados, ...

  14. Verification Of The Defense Waste Processing Facility's (DWPF) Process Digestion Methods For The Sludge Batch 8 Qualification Sample

    International Nuclear Information System (INIS)

    Click, D. R.; Edwards, T. B.; Wiedenman, B. J.; Brown, L. W.

    2013-01-01

    This report contains the results and comparison of data generated from inductively coupled plasma atomic emission spectroscopy (ICP-AES) analysis of Aqua Regia (AR), Sodium Peroxide/Sodium Hydroxide Fusion Dissolution (PF) and Cold Chem (CC) method digestions and Cold Vapor Atomic Absorption analysis of Hg digestions from the DWPF Hg digestion method of Sludge Batch 8 (SB8) Sludge Receipt and Adjustment Tank (SRAT) Receipt and SB8 SRAT Product samples. The SB8 SRAT Receipt and SB8 SRAT Product samples were prepared in the SRNL Shielded Cells, and the SRAT Receipt material is representative of the sludge that constitutes the SB8 Batch or qualification composition. This is the sludge in Tank 51 that is to be transferred into Tank 40, which will contain the heel of Sludge Batch 7b (SB7b), to form the SB8 Blend composition

  15. Integration of membrane distillation into traditional salt farming method: Process development and modelling

    Science.gov (United States)

    Hizam, S.; Bilad, M. R.; Putra, Z. A.

    2017-10-01

    Farmers still practice the traditional salt farming in many regions, particularly in Indonesia. This archaic method not only produces low yield and poor salt quality, it is also laborious. Furthermore, the farming locations typically have poor access to fresh water and are far away from electricity grid, which restrict upgrade to a more advanced technology for salt production. This paper proposes a new concept of salt harvesting method that improves the salt yield and at the same time facilitates recovery of fresh water from seawater. The new concept integrates solar powered membrane distillation (MD) and photovoltaic cells to drive the pumping. We performed basic solar still experiments to quantify the heat flux received by a pond. The data were used as insight for designing the proposed concept, particularly on operational strategy and the most effective way to integrate MD. After the conceptual design had been developed, we formulated mass and energy balance to estimate the performance of the proposed concept. Based on our data and design, it is expected that the system would improve the yield and quality of the salt production, maximizing fresh water harvesting, and eventually provides economical gain for salt farmers hence improving their quality of life. The key performance can only be measured via experiment using gain output ratio as performance indicator, which will be done in a future study.

  16. Simulation of N-Propanol Dehydration Process Via Heterogeneous Azeotropic Distillation Using the NRTL Equation

    Directory of Open Access Journals (Sweden)

    Wyczesany Andrzej

    2017-03-01

    Full Text Available Numerical values of the NRTL equation parameters for calculation of the vapour - liquid - liquid equilibria (VLLE at atmospheric pressures have been presented for 5 ternary mixtures. These values were fitted to the experimental VLLE and vapour - liquid equilibrium (VLE data to describe simultaneously, as accurately as possible, the VLE and the liquid - liquid equilibria (LLE. The coefficients of this model called further NRTL-VLL were used for simulations of n-propanol dehydration via heterogeneous azeotropic distillation. The calculations performed by a ChemCAD simulator were done for 4 mixtures using hydrocarbons, ether and ester as an entrainer. In majority simulations the top streams of the azeotropic column had composition and temperature similar to the corresponding experimental values of ternary azeotropes. The agreement between the concentrations of both liquid phases formed in a decanter and the experimental values of the LLE was good for all four simulations. The energy requirements were the most advantageous for the simulation with di-npropyl ether (DNPE and isooctane. Simulations were performed also for one mixture using the NRTL equation coefficients taken from the ChemCAD database. In that case the compositions of the liquid organic phases leaving the decanter differed significantly from the experimental LLE data.

  17. Cycle-time determination and process control of sequencing batch membrane bioreactors.

    Science.gov (United States)

    Krampe, J

    2013-01-01

    In this paper a method to determine the cycle time for sequencing batch membrane bioreactors (SBMBRs) is introduced. One of the advantages of SBMBRs is the simplicity of adapting them to varying wastewater composition. The benefit of this flexibility can only be fully utilised if the cycle times are optimised for the specific inlet load conditions. This requires either proactive and ongoing operator adjustment or active predictive instrument-based control. Determination of the cycle times for conventional sequencing batch reactor (SBR) plants is usually based on experience. Due to the higher mixed liquor suspended solids concentrations in SBMBRs and the limited experience with their application, a new approach to calculate the cycle time had to be developed. Based on results from a semi-technical pilot plant, the paper presents an approach for calculating the cycle time in relation to the influent concentration according to the Activated Sludge Model No. 1 and the German HSG (Hochschulgruppe) Approach. The approach presented in this paper considers the increased solid contents in the reactor and the resultant shortened reaction times. This allows for an exact calculation of the nitrification and denitrification cycles with a tolerance of only a few minutes. Ultimately the same approach can be used for a predictive control strategy and for conventional SBR plants.

  18. Destructive distillation

    Energy Technology Data Exchange (ETDEWEB)

    Neilson, A; Renfrewshire, I; Black, W

    1889-06-14

    The invention relates to a method of, and apparatus for, distilling shale, coal, or other oil or tar-yielding minerals, to obtain gases, liquids, or other products. The distillation is effected in vertical retorts by the combustion of the partially spent material in the lower part of the retorts, to which steam and air are admitted. The retorts are built of firebrick, and provided with iron casings. They are fed through hoppers and discharged through the openings. The discharging is facilitated by a cone, or its equivalent, in the base of each retort. Steam and air are admitted through the pipes. The interior may be viewed through holes. The products are taken off from the space around the hopper.

  19. Distilling shale

    Energy Technology Data Exchange (ETDEWEB)

    Armour, J; Armour, H

    1889-05-07

    The invention relates to retorts and accessory apparatus for distilling shale or other oil-yielding minerals. A series of long vertical retorts, composed of fire-brick or similar refractory material, are arranged in two rows in a bench, being divided into groups of four by transverse vertical partitions. The retorts are surmounted by metal casings or hoppers into which the fresh mineral is charged, and from which the distillate passes off through lateral pipes. Any uncondensed gases from the retorts may be passed into the flues surrounding them by the pipe and burned. The products of combustion from a furnace pass through a series of horizontal flues, being compelled to pass completely round each retort before entering the flue above. The products from two or more sets pass from the upper flues into flues running along the top of the bench, and return through a central flue to the chimney.

  20. Distilling shale

    Energy Technology Data Exchange (ETDEWEB)

    Kern, L

    1922-07-21

    In the distillation of shale and similar materials the shale is ground and briquetted and the briquettes are placed in a retort so that air passages are left between them, after which they are uniformly and slowly heated to at least 700/sup 0/C, the air passages facilitating the escape of the oil vapors, and the slow heating preventing fusion of the flux forming constituents. After the bitumen has been driven off, air is passed into the retort and heating continued to about 1050/sup 0/C, the result being a porous product suitable for insulating purposes or as a substitute for kieselguhr. The ground shale may be mixed prior to distillation with peat, sawdust, or the like, and with substances which yield acids, such as chlorides, more particularly magnesium chloride, the acids acting on the bitumen.

  1. Distillation, destructive

    Energy Technology Data Exchange (ETDEWEB)

    Bennett, J M

    1884-06-03

    The invention relates to retorts for the destructive distillation of shale, dross, and other carbonaceous or oleaginous materials, and for the distillation and carbonization of sawdust, shavings, tan bark, and the like. The material is fed from a trapped hopper on a series of trays or casings of cast iron or other material, separated by flue spaces and arranged in a tier round a vertical rotating shaft passing through tubular pieces cast on the casings. The shaft is fitted with arms which carry stirring-blades so disposed that the material is shifted from side to side and slowly fed towards the ducts through which it passes to the casing next below, and is finally withdrawn from the apparatus by a pipe, which may be trapped or otherwise. Furnace gases are admitted through openings in the enclosing brickwork having settings to support the casings, the lowermost of which may be fitted below the inlet for furnace gases and their contents cooled by the circulation of cold water round them. The gaseous or volatile products of distillation pass to a condenser by means of openings and the pipe, which may be formed in sections to obtain access to the casings, or doors may be provided for this purpose. The ducts may be arranged alternately at the edge and center of the casings, which may be jacketed, and heated air or steam may be employed instead of furnace gases. Means may also be provided for admitting superheated steam into one or more of the casings.

  2. Destructive distillation

    Energy Technology Data Exchange (ETDEWEB)

    Young, W

    1877-03-29

    The method consists in agitating or circulating the distillation products inside the retort by means of jets of gas, steam, or vapor, or by means of reciprocating pistons; condensing certain of the heavy hydrocarbons; sealing or luting the doors of retorts or distilling-vessels; and conducting the distillation for the manufacture of oil so that the charging or discharging doors may be fitted with self-sealing lids. Several arrangements are shown and described; a single horizontal retort is divided into two compartments by a perforated plate which supports the coal, shale, or other bituminous substance, beneath which a piston is reciprocated or a jet of steam, gas, or vapor injected; a vertical retort is fitted with a central tube into which steam, gas, or vapor is injected, or it may be divided into two compartments and the jet injected into one of these; a pair of vertical retorts are connected by a horizontal passage at the top and bottom, and into the upper one steam, gas, or vapor is injected, or the lower one is fitted with a piston.

  3. Distillation, destructive

    Energy Technology Data Exchange (ETDEWEB)

    Newton, A V

    1856-04-22

    In order to obtain, at the first distillation, from coal, shale, and bituminous substances an oil sufficiently pure for illuminating and other purposes, the material broken into very small pieces and placed on the bottom of the retort, is evenly covered with common sand, about four times greater in weight than the weight of the coal. The coal and sand are then gradually raised to a temperature of 212/sup 0/F. Steam containing carbonaceous impurities first passes to the condenser, and subsequently oil, which rises to the surface of the water in the receiving-vessel. When some bituminous substances are employed, the temperature, after oil ceases to come over, may be gradually raised until the oil produced ceases to be pure. Most kinds of clay and earth, chalk, gypsum, black oxide of manganese, plumbago, or charcoal may be used separately, in combination, or with added chemicals, instead of sand as the medium for filtering the gas or vapor from which the oil is formed. Either the oil obtained by the first distillation or oils obtained by other means may be rectified by distilling with sand.

  4. Design of desalination system based on multistage flash distillation (MSF) method : MSF desalination process and thermodynamics aspect

    International Nuclear Information System (INIS)

    Sunaryo, G.R.; Sumijanto; Latifah, S.N.

    1999-01-01

    During the development of making fresh water for supplying the potable water in Jakarta and eastern Indonesia, Indonesia Atomic Energy Agency (BATAN) has been developing the application of small power reactor for dual purposes,electricity and fresh water producing. One of the most popular method, because of the cheapest maintenance, is the Multi Stage Flash Distillation (MSF) which us study on designing the miniscale of MDF, the process fundamental aspects are the scale formation, degassing dissolved gas and diminishing foam, and from the thermodynamic aspect it is known that the total amount of heat required for MSF desalination is equal to free energy differences between water in solution and pure water times the ratio of total boiling temperature and the boiling temperature elevation with boiling temperature, where the range value is 35-40 kj/kg. Since the complex aspect of irreversible the heat required become 7 times higher as 240∼280 kj/kg

  5. A highly efficient SDRAM controller supporting variable-length burst access and batch process for discrete reads

    Science.gov (United States)

    Li, Nan; Wang, Junzheng

    2016-03-01

    A highly efficient Synchronous Dynamic Random Access Memory (SDRAM) controller supporting variable-length burst access and batch process for discrete reads is proposed in this paper. Based on the Principle of Locality, command First In First Out (FIFO) and address range detector are designed within this controller to accelerate its responses to discrete read requests, which dramatically improves the average Effective Bus Utilization Ratio (EBUR) of SDRAM. Our controller is finally verified by driving the Micron 256-Mb SDRAM MT48LC16M16A2. Successful simulation and verification results show that our controller exhibits much higher EBUR than do most existing designs in case of discrete reads.

  6. Optimal Solutions of Multiproduct Batch Chemical Process Using Multiobjective Genetic Algorithm with Expert Decision System

    Science.gov (United States)

    Mokeddem, Diab; Khellaf, Abdelhafid

    2009-01-01

    Optimal design problem are widely known by their multiple performance measures that are often competing with each other. In this paper, an optimal multiproduct batch chemical plant design is presented. The design is firstly formulated as a multiobjective optimization problem, to be solved using the well suited non dominating sorting genetic algorithm (NSGA-II). The NSGA-II have capability to achieve fine tuning of variables in determining a set of non dominating solutions distributed along the Pareto front in a single run of the algorithm. The NSGA-II ability to identify a set of optimal solutions provides the decision-maker DM with a complete picture of the optimal solution space to gain better and appropriate choices. Then an outranking with PROMETHEE II helps the decision-maker to finalize the selection of a best compromise. The effectiveness of NSGA-II method with multiojective optimization problem is illustrated through two carefully referenced examples. PMID:19543537

  7. A Genetic Algorithm for Feeding Trajectory Optimisation of Fed-batch Fermentation Processes

    Directory of Open Access Journals (Sweden)

    Stoyan Tzonkov

    2009-03-01

    Full Text Available In this work a genetic algorithm is proposed with the purpose of the feeding trajectory optimization during a fed-batch fermentation of E. coli. The feed rate profiles are evaluated based on a number of objective functions. Optimization results obtained for different feeding trajectories demonstrate that the genetic algorithm works well and shows good computational performance. Developed optimal feed profiles meet the defined criteria. The ration of the substrate concentration and the difference between actual cell concentration and theoretical maximum cell concentration is defined as the most appropriate objective function. In this case the final cell concentration of 43 g·l-1 and final product concentration of 125 g·l-1 are achieved and there is not significant excess of substrate.

  8. The Misselhorn Cycle: Batch-Evaporation Process for Efficient Low-Temperature Waste Heat Recovery

    Directory of Open Access Journals (Sweden)

    Moritz Gleinser

    2016-05-01

    Full Text Available The concept of the Misselhorn cycle is introduced as a power cycle that aims for efficient waste heat recovery of temperature sources below 100 °C. The basic idea shows advantages over a standard Organic Rankine Cycle (ORC in overall efficiency and utilization of the heat source. The main characteristic of this cycle is the use of at least three parallel batch evaporators instead of continuous heat exchangers. The operational phases of the evaporators are shifted so that there is always one vaporizer in discharge mode. A transient MATLAB® model (The MathWorks: Natick, MA, USA is used to simulate the achievable performance of the Misselhorn cycle. The calculations of the thermodynamic states of the system are based on the heat flux, the equations for energy conservation and the equations of state found in the NIST Standard Reference Database 23 (Reference Fluid Thermodynamic and Transport Properties - REFPROP, National Institute of Standards and Technology: Gaithersburg, MD, USA. In the isochoric batch evaporation, the pressure and the corresponding boiling temperature rise over time. With a gradually increasing boiling temperature, no pinch point limitation occurs. Furthermore, the heat source medium is passed through the evaporators in serial order to obtain a quasi-counter flow setup. It could be shown that these features offer the possibility to gain both high thermal efficiencies and an enhanced utilization of the heat source at the same time. A basic model with a fixed estimated heat transfer coefficient promises a possible system exergy efficiency of 44.4%, which is an increase of over 60% compared to a basic ORC with a system exergy efficiency of only 26.8%.

  9. Observer-Based Perturbation Extremum Seeking Control with Input Constraints for Direct-Contact Membrane Distillation Process

    KAUST Repository

    Eleiwi, Fadi

    2017-05-08

    An Observer-based Perturbation Extremum Seeking Control (PESC) is proposed for a Direct-Contact Membrane Distillation (DCMD) process. The process is described with a dynamic model that is based on a 2D Advection-Diffusion Equation (ADE) model which has pump flow rates as process inputs. The objective of the controller is to optimize the trade-off between the permeate mass flux and the energy consumption by the pumps inside the process. Cases of single and multiple control inputs are considered through the use of only the feed pump flow rate or both the feed and the permeate pump flow rates. A nonlinear Lyapunov-based observer is designed to provide an estimation for the temperature distribution all over the designated domain of the DCMD process. Moreover, control inputs are constrained with an anti-windup technique to be within feasible and physical ranges. Performance of the proposed structure is analyzed, and simulations based on real DCMD process parameters for each control input are provided.

  10. Observer-based perturbation extremum seeking control with input constraints for direct-contact membrane distillation process

    Science.gov (United States)

    Eleiwi, Fadi; Laleg-Kirati, Taous Meriem

    2018-06-01

    An observer-based perturbation extremum seeking control is proposed for a direct-contact membrane distillation (DCMD) process. The process is described with a dynamic model that is based on a 2D advection-diffusion equation model which has pump flow rates as process inputs. The objective of the controller is to optimise the trade-off between the permeate mass flux and the energy consumption by the pumps inside the process. Cases of single and multiple control inputs are considered through the use of only the feed pump flow rate or both the feed and the permeate pump flow rates. A nonlinear Lyapunov-based observer is designed to provide an estimation for the temperature distribution all over the designated domain of the DCMD process. Moreover, control inputs are constrained with an anti-windup technique to be within feasible and physical ranges. Performance of the proposed structure is analysed, and simulations based on real DCMD process parameters for each control input are provided.

  11. Versatile modeling and optimization of fed batch processes for the production of secreted heterologous proteins with Pichia pastoris

    Directory of Open Access Journals (Sweden)

    Gasser Brigitte

    2006-12-01

    Full Text Available Abstract Background Secretion of heterologous proteins depends both on biomass concentration and on the specific product secretion rate, which in turn is not constant at varying specific growth rates. As fed batch processes usually do not maintain a steady state throughout the feed phase, it is not trivial to model and optimize such a process by mathematical means. Results We have developed a model for product accumulation in fed batch based on iterative calculation in Microsoft Excel spreadsheets, and used the Solver software to optimize the time course of the media feed in order to maximize the volumetric productivity. The optimum feed phase consisted of an exponential feed at maximum specific growth rate, followed by a phase with linearly increasing feed rate and consequently steadily decreasing specific growth rate. The latter phase could be modeled also by exact mathematical treatment by the calculus of variations, yielding the explicit shape of the growth function, however, with certain indeterminate parameters. To evaluate the latter, one needs a numerical optimum search algorithm. The explicit shape of the growth function provides additional evidence that the Excel model results in correct data. Experimental evaluation in two independent fed batch cultures resulted in a good correlation to the optimized model data, and a 2.2 fold improvement of the volumetric productivity. Conclusion The advantages of the procedure we describe here are the ease of use and the flexibility, applying software familiar to every scientist and engineer, and rapid calculation which makes predictions extremely easy, so that many options can be tested in silico quickly. Additional options like further biological and technological constraints or different functions for specific productivity and biomass yield can easily be integrated.

  12. An approach to optimize the batch mixing process for improving the quality consistency of the products made from traditional Chinese medicines*

    Science.gov (United States)

    Yan, Bin-jun; Qu, Hai-bin

    2013-01-01

    The efficacy of traditional Chinese medicine (TCM) is based on the combined effects of its constituents. Variation in chemical composition between batches of TCM has always been the deterring factor in achieving consistency in efficacy. The batch mixing process can significantly reduce the batch-to-batch quality variation in TCM extracts by mixing them in a well-designed proportion. However, reducing the quality variation without sacrificing too much of the production efficiency is one of the challenges. Accordingly, an innovative and practical batch mixing method aimed at providing acceptable efficiency for industrial production of TCM products is proposed in this work, which uses a minimum number of batches of extracts to meet the content limits. The important factors affecting the utilization ratio of the extracts (URE) were studied by simulations. The results have shown that URE was affected by the correlation between the contents of constituents, and URE decreased with the increase in the number of targets and the relative standard deviations of the contents. URE could be increased by increasing the number of storage tanks. The results have provided a reference for designing the batch mixing process. The proposed method has possible application value in reducing the quality variation in TCM and providing acceptable production efficiency simultaneously. PMID:24190450

  13. An approach to optimize the batch mixing process for improving the quality consistency of the products made from traditional Chinese medicines.

    Science.gov (United States)

    Yan, Bin-jun; Qu, Hai-bin

    2013-11-01

    The efficacy of traditional Chinese medicine (TCM) is based on the combined effects of its constituents. Variation in chemical composition between batches of TCM has always been the deterring factor in achieving consistency in efficacy. The batch mixing process can significantly reduce the batch-to-batch quality variation in TCM extracts by mixing them in a well-designed proportion. However, reducing the quality variation without sacrificing too much of the production efficiency is one of the challenges. Accordingly, an innovative and practical batch mixing method aimed at providing acceptable efficiency for industrial production of TCM products is proposed in this work, which uses a minimum number of batches of extracts to meet the content limits. The important factors affecting the utilization ratio of the extracts (URE) were studied by simulations. The results have shown that URE was affected by the correlation between the contents of constituents, and URE decreased with the increase in the number of targets and the relative standard deviations of the contents. URE could be increased by increasing the number of storage tanks. The results have provided a reference for designing the batch mixing process. The proposed method has possible application value in reducing the quality variation in TCM and providing acceptable production efficiency simultaneously.

  14. Destructive distillation

    Energy Technology Data Exchange (ETDEWEB)

    1915-07-03

    Oils are extracted from coal, lignite, shale, boghead, butumen, asphalt, tar, pitch, etc., by distillation at a low temperature, which may be 300 to 425/sup 0/CC, solvent oils or vapors being circulated during the heating which may be conducted with or without increased or reduced pressure. The solvent oils and the extracted oils are recovered in condensers, etc., last traces being expelled from the material by a current of water vapor. The uncondensed gases may be used for heating, and the solid residue may be used for the production of gas and coke, or may be briquetted.

  15. Distillation, destructive

    Energy Technology Data Exchange (ETDEWEB)

    Dow, P

    1884-09-11

    The invention has for its object to regulate the temperature at any point of vertical retorts in which steam or steam and air are employed for the distillation of shale, coal, and other substances. Vertical steam pipes at the exterior of each retort and connected with main pipes have a series of branches at different levels and furnished with regulating-valves or cocks. The admission of air is similarly regulated and spy-holes with shutters blocked or sealed against the escape of such products by the fuel intake at one end of the conduit and the congested masses of coke discharged at the other.

  16. Distillation, destructive

    Energy Technology Data Exchange (ETDEWEB)

    Bennie, G

    1875-11-12

    For distilling shale, or other oil-yielding minerals, two or more, preferably four, vertical retorts are mounted in a brickwork oven and are heated in the first place by coal, coke or other fuel on a grate. The spent material from the retorts is discharged from one or more in turn on to the grate and is used, together with additional fuel if necessary, to maintain the heat of the retorts. The retorts are charged by means of hoppers and lids and are discharged by means of movable bottoms actuated by rods and levers acting in combination with outlet valves. The retorts are tapered from the bottom upwards.

  17. Distillation, destructive

    Energy Technology Data Exchange (ETDEWEB)

    Young, W; Brash, P

    1866-05-04

    In the distillation of oil from coal, shale, etc., hydrocarbon vapors which are condensed only with difficulty, and are of small value, are reheated and sent back into the retorts. A jet of steam, or a forcing or exhausting apparatus, may be used for this purpose, and the vapors are passed under false bottoms with which the retorts are preferably provided. In the rectification of the oils, a producer known as still bottoms results which, when redistilled, gives rise to vapors condensable only with difficulty. These vapors may be passed back into the still, or may be mixed and heated, in a separate vessel, with the vapors coming from the still.

  18. Distillation, destructive

    Energy Technology Data Exchange (ETDEWEB)

    Medlrum, E

    1869-02-06

    The invention relates to the decomposition of the liquids with high boiling points, and the solids with low melting points, left in the purification of paraffin oil obtained from coal or shale. The liquids or melted solids, or their vapors, are passed through a heated iron tube or retort and c., which may be packed with broken stones, spent shale, and c. The temperature is regulated between 700/sup 0/F and a low red heat. The condensed products consist of a mixture of light and heavy oils, which may be separated by distillation. The heavier residues may be again passed through the decomposing apparatus.

  19. Distilling hydrocarbons

    Energy Technology Data Exchange (ETDEWEB)

    Bataafsche, N V; de Brey, J H.C.

    1918-10-30

    Hydrocarbons containing a very volatile constituent and less volatile constituents, such as casing-head gases, still gases from the distillation of crude petroleum and bituminous shale are separated into their constituents by rectification under pressure; a pressure of 20 atmospheres and limiting temperatures of 150/sup 0/C and 40/sup 0/C are mentioned as suitable. The mixture may be subjected to a preliminary treatment consisting in heating to a temperature below the maximum rectification temperature at a pressure greater than that proposed to be used in the rectification.

  20. Attainability and minimum energy of single-stage membrane and membrane/distillation hybrid processes

    KAUST Repository

    Alshehri, Ali; Lai, Zhiping

    2014-01-01

    As an energy-efficient separation method, membrane technology has attracted more and more attentions in many challenging separation processes. The attainability and the energy consumption of a membrane process are the two basic fundamental questions

  1. Influence of processing conditions on apparent viscosity and system parameters during extrusion of distiller's dried grains-based snacks.

    Science.gov (United States)

    Singha, Poonam; Muthukumarappan, Kasiviswanathan; Krishnan, Padmanaban

    2018-01-01

    A combination of different levels of distillers dried grains processed for food application (FDDG), garbanzo flour and corn grits were chosen as a source of high-protein and high-fiber extruded snacks. A four-factor central composite rotatable design was adopted to study the effect of FDDG level, moisture content of blends, extrusion temperature, and screw speed on the apparent viscosity, mass flow rate or MFR, torque, and specific mechanical energy or SME during the extrusion process. With increase in the extrusion temperature from 100 to 140°C, apparent viscosity, specific mechanical energy, and torque value decreased. Increase in FDDG level resulted in increase in apparent viscosity, SME and torque. FDDG had no significant effect (p > .5) on mass flow rate. SME also increased with increase in the screw speed which could be due to the higher shear rates at higher screw speeds. Screw speed and moisture content had significant negative effect ( p  extruder and the system parameters were affected by the processing conditions. This study will be useful for control of extrusion process of blends containing these ingredients for the development of high-protein high-fiber extruded snacks.

  2. Destructive distillation

    Energy Technology Data Exchange (ETDEWEB)

    Nielsen, H; Laing, B

    1927-12-23

    Oil bearing solids such as coal, tar sands, oil shales, or the like, are distilled in a current of hot gas and are first preheated to a temperature above that at which the heaviest oil fractions in the vapors are liable to condense, for example 100 to 250/sup 0/C, according to the volume of gas passing through the retort, temperature being in inverse proportion to the quantity of oxygen containing constituents in the charge. When the distillation takes place in a controlled volume of hot inert gas of 45,000 cubic feet per ton and the volume of oil recovered is about 20 gallons per ton, the material is preheated to 200 to 250/sup 0/C, when the volume of gas used is 100,000 cubic feet the preheating temperature is 150/sup 0/C. The temperatures of the retort dust extractor etc. do not fall below 100 to 150/sup 0/C until actual condensation of the oil vapor is desired. Specification 287,381 is referred to, and Specification 287,037 also is referred to in the Provisional Specification.

  3. Shale distillation

    Energy Technology Data Exchange (ETDEWEB)

    Jacomini, V V

    1938-06-07

    To produce valuable oils from shale by continuous distillation it is preheated by a heated fluid and introduced into a distilling retort from which the oil vapours and spent material are separately removed and the vapours condensed to recover the oil. The shale is preheated to 400 to 500/sup 0/F in the hopper by combustion gases from a flue and is fed in measured quantities to a surge drum, a loading chamber and surge drum, the latter two being connected to a steam pipe which equalises the pressure thereon. The material passes by two screw conveyors to a retort with deflector bars to scatter the material so that lean hot cycling gas flowing through a pipe is spread out as it makes its way upwardly through the shale and heats the oil so that it is driven off as vapour, collected in the lean gas and carried off through an outlet pipe. A measuring valve is provided at the bottom of a retort and cutter knives cut the spent shale and distribute cooling water thereto. The gases travel through heat exchangers and a condenser to an accumulator where the cycling gas is separated from the vapours, passed to compression, and preheated in a gas exchanger and spiral coils before it is returned to the retort. The oil passes to a storage tank by way of a unit tank in which oil vapours are recovered. Water is collected by a pipe in the tank bottom and returned by shaft to a retort.

  4. Destructive distillation

    Energy Technology Data Exchange (ETDEWEB)

    Young, W

    1881-04-12

    Destructive distillation of shale for the manufacture of mineral oil and ammonia is described. The retorts are arranged in benches, each retort being placed over its own combustion chamber into which the spent shale is discharged and consumed in heating the next charge as described in Specification No. 1578, A. D. 1880. Two forms of retorts are shown, each consisting of two retorts placed above and communicating with one another, the upper being employed to distill the oil at a low red heat, and the lower to eliminate the nitrogen in the form of ammonia at a much higher temperature. The retorts are divided by a sliding damper and have an outlet for the passage of the products placed at the junction. The retorts have an outlet at the top for the escape of the products. Each retort has an opening closed by a cover for charging and a door for discharging. The products of combustion from the combustion chambers pass through ports to a chamber surrounding the lower retorts and thence through ports in the division wall controlled by dampers into the chamber surrounding the upper retorts, whence they pass through flues to the chimney. Around the bottom of each retort are openings communicating with a chamber to which steam is admitted through a valve from a pipe preferably placed in a coil in the flue.

  5. Distillation, destructive

    Energy Technology Data Exchange (ETDEWEB)

    Byrom, W A; Bennett, J A.B.

    1884-02-22

    Effecting the separation of the various products of the distillation of coal, shale, etc., by taking advantage of the graduated temperature of successive portions of the length of mechanical retorts is described. The substances entering from the hopper are gradually heated in their progress and give off a series of products in their order of volatilization, which pass from openings in the retort through a series of ascension pipes into collecting-vessels. The vessels are designed to contain different portions of the distillate and are sealed against the escape of uncondensed vapor or gas by the condensed liquid. Each of the ascension pipes communicates above its vessel with a common pipe to convey away permanent gases. The flues for heating the retort may be so arranged as to give the greatest heat at the end farthest from the point of entrance, or the stages of heat may be self-regulated by the time necessary for the material to acquire heat as it travels. If necessary the pipes may be fitted with refrigerating-appliances.

  6. Reactive distillation : The front-runner of industrial process intensification - A full review of commercial applications, research, scale-up, design and operation

    NARCIS (Netherlands)

    Harmsen, G. Jan

    Most industrial scale reactive distillations (presently more than 150), operated worldwide today at capacities of 100-3000 ktonnes/y, and are reported in this paper. Most of these plants started up less than 15 years ago. The drivers, processes, systems, scale-up methods and partner collaborations

  7. Hybrid Pressure Retarded Osmosis−Membrane Distillation (PRO−MD) Process for Osmotic Power and Clean Water Generation

    KAUST Repository

    Han, Gang

    2015-05-20

    A novel pressure retarded osmosis−membrane distillation (PRO−MD) hybrid process has been experimentally conceived for sustainable production of renewable osmotic power and clean water from various waters. The proposed PRO−MD system may possess unique advantages of high water recovery rate, huge osmotic power generation, well controlled membrane fouling, and minimal environmental impacts. Experimental results show that the PRO−MD hybrid process is promising that not only can harvest osmotic energy from freshwater but also from wastewater. When employing a 2 M NaCl MD concentrate as the draw solution, ultrahigh power densities of 31.0 W/m2 and 9.3 W/m2 have been demonstrated by the PRO subsystem using deionized water and real wastewater brine as the feeds, respectively. Simultaneously, high purity potable water with a flux of 32.5−63.1 L/(m2.h) can be produced by the MD subsystem at 40−60 °C without any detrimental effects of fouling. The energy consumption in the MD subsystem might be further reduced by applying a heat exchanger in the hybrid system and using low-grade heat or solar energy to heat up the feed solution. The newly developed PRO−MD hybrid process would provide insightful guidelines for the exploration of alternative green technologies for renewable osmotic energy and clean water production.

  8. Putting to point the production process of iodine-131 by dry distillation (Preoperational tests)

    International Nuclear Information System (INIS)

    Alanis M, J.

    2002-12-01

    With the purpose of putting to point the process of production of 131 I, one of the objectives of carrying out the realization of operational tests of the production process of iodine-131, it was of verifying the operation of each one of the following components: heating systems, vacuum system, mechanical system and peripheral equipment that are part of the production process of iodine-131, another of the objectives, was settling down the optimal parameters that were applied in each process during the obtaining of iodine-131, it is necessary to point out that this objective is very important, since the components of the equipment are new and its behavior during the process is different to the equipment where its were carried out the experimental studies. (Author)

  9. Distillation of oil-bearing minerals

    Energy Technology Data Exchange (ETDEWEB)

    1952-05-21

    In the process of distilling oil-bearing minerals such as oil shale which disintegrates during distillation, wherein the subdivided minerals are subjected to a distillation temperature in the form of a highly turbulent dense mass fluidized by an upwardly flowing gasiform medium in a distillation zone and the heat required by the distillation is supplied by burning solid distillation residue with a combustion-supporting gas in the form of a fluidized mass of solids in a separate combustion zone at a temperature substantially higher than the distillation temperature and returning solid combustion residue substantially at the higher temperature to the distillation zone. The steps of starting up the process which consists of maintaining in the distillation and combustion zones dense turbulent fluidized beds of non-disintegrating solids, circulating the non-disintegrating solids between said beds, heating the circulating solids by an auxiliary heat supply until the bed in the distillation zone has reached at least the distillation temperature, thereafter charging fresh oil-bearing minerals to the bed in the distillation zone, continuing the circulation, withdrawing solids which have passed through the combustion zone at a rate adequate to maintain a solids balance, supplying the combustion-supporting gas to the combustion zone to cause the combustion of the residue, and discontinuing the auxilary heating when sufficient heat for the distillation is being generated in the combustion zone.

  10. USE OF EXCEL WORKSHEETS WITH USER-FRIENDLY INTERFACE IN BATCH PROCESS (PSBP TO MINIMIZE THE MAKESPAN

    Directory of Open Access Journals (Sweden)

    Rony Peterson da Rocha

    2014-01-01

    Full Text Available In the chemical industry, the necessity for scheduling is becoming more pronounced, especially in batch production mode. Nowadays, planning industrial activities is a necessity for survival. Intense competition requires diversified products and delivery in accordance with the requirements of consumers. These activities require quick decision making and the lowest possible cost, through an efficient Production Scheduling. So, this work addresses the Permutation Flow Shop scheduling problem, characterized as Production Scheduling in Batch Process (PSBP, with the objective of minimizing the total time to complete the schedule (Makespan. A method to approach the problem of production scheduling is to turn it into Mixed Integer Linear Programming- MILP, and to solve it using commercial mathematical programming packages. In this study an electronic spreadsheet with user-friendly interface (ESUFI was developed in Microsoft Excel. The ease of manipulation of the ESUFI is quite evident, as with the use of VBA language a user-friendly interface could be created between the user and the spreadsheet itself. The results showed that it is possible to use the ESUFI for small problems.

  11. Minimizing makespan in a two-stage flow shop with parallel batch-processing machines and re-entrant jobs

    Science.gov (United States)

    Huang, J. D.; Liu, J. J.; Chen, Q. X.; Mao, N.

    2017-06-01

    Against a background of heat-treatment operations in mould manufacturing, a two-stage flow-shop scheduling problem is described for minimizing makespan with parallel batch-processing machines and re-entrant jobs. The weights and release dates of jobs are non-identical, but job processing times are equal. A mixed-integer linear programming model is developed and tested with small-scale scenarios. Given that the problem is NP hard, three heuristic construction methods with polynomial complexity are proposed. The worst case of the new constructive heuristic is analysed in detail. A method for computing lower bounds is proposed to test heuristic performance. Heuristic efficiency is tested with sets of scenarios. Compared with the two improved heuristics, the performance of the new constructive heuristic is superior.

  12. Efficient ethanol recovery from yeast fermentation broth with integrated distillation-membrane process

    Science.gov (United States)

    A hybrid process integrating vapor stripping with vapor compression and vapor permeation membrane separation, termed Membrane Assisted Vapor Stripping (MAVS), was evaluated for recovery and dehydration of ethanol from aqueous solution as an alternative to conventional distillatio...

  13. Cyclic distillation technology - A mini-review

    NARCIS (Netherlands)

    Bîldea, Costin Sorin; Pătruţ, Cătălin; Jørgensen, Sten Bay; Abildskov, Jens; Kiss, Anton A.

    2016-01-01

    Process intensification in distillation systems has received much attention during past decades, with the aim of increasing both energy and separation efficiency. Various techniques, such as internal heat-integrated distillation, membrane distillation, rotating packed bed, dividing-wall columns and

  14. Utilization of solar energy for direct contact membrane distillation process: An experimental study for desalination of real seawater

    International Nuclear Information System (INIS)

    Palanisami, Nallasamy; He, Ke; Moon, Il Shik

    2014-01-01

    Membrane distillation (MD), a non-isothermal membrane separation process, is based on the phenomenon that pure water in its vapor state can be extracted from aqueous solutions by passing vapor through a hydrophobic microporous membrane when a temperature difference is established across it. We used three commercially available hydrophobic microporous membranes (C02, C07 and C12; based on the pore size 0.2, 0.7 and 1.2 µm respectively) for desalination via direct contact MD (DCMD). The effects of operating parameters on permeation flux were studied. In addition, the desalination of seawater by solar assisted DCMD process was experimentally investigated. First, using solar power only short-term (one day), successful desalination of real seawater was achieved without temperature control under the following conditions: feed inlet temperature 65.0 .deg. C, permeate inlet temperature 25.0 .deg. C, and a flow rate of 2.5 L/min. The developed system also worked well in the long-term (150 days) for seawater desalination using both solar and electric power. Long-term test flux was reduced from 28.48 to only 26.50 L/m 2 hr, indicating system feasibility

  15. Utilization of solar energy for direct contact membrane distillation process: An experimental study for desalination of real seawater

    Energy Technology Data Exchange (ETDEWEB)

    Palanisami, Nallasamy; He, Ke; Moon, Il Shik [Sunchon National University, Suncheon (Korea, Republic of)

    2014-01-15

    Membrane distillation (MD), a non-isothermal membrane separation process, is based on the phenomenon that pure water in its vapor state can be extracted from aqueous solutions by passing vapor through a hydrophobic microporous membrane when a temperature difference is established across it. We used three commercially available hydrophobic microporous membranes (C02, C07 and C12; based on the pore size 0.2, 0.7 and 1.2 µm respectively) for desalination via direct contact MD (DCMD). The effects of operating parameters on permeation flux were studied. In addition, the desalination of seawater by solar assisted DCMD process was experimentally investigated. First, using solar power only short-term (one day), successful desalination of real seawater was achieved without temperature control under the following conditions: feed inlet temperature 65.0 .deg. C, permeate inlet temperature 25.0 .deg. C, and a flow rate of 2.5 L/min. The developed system also worked well in the long-term (150 days) for seawater desalination using both solar and electric power. Long-term test flux was reduced from 28.48 to only 26.50 L/m{sup 2}hr, indicating system feasibility.

  16. Destructive distillation

    Energy Technology Data Exchange (ETDEWEB)

    Tennent, R B

    1886-12-02

    The invention has reference to an improved construction or mode of building, arranging, and combining the parts of gas-heated retorts for the distillation of shale and other minerals, which by the improved mode and means comprised therein of heating the retorts by the gases, combined with highly heated air and the use of superheated steam in the retorts, and the utilization of the heat of the escaping waste gases for the superheating of the steam, and the raising of steam in boilers for motive power and other purposes. The retorts are erected in transverse pairs, each retort having its surrounding flame flues heating the air for each pair and with steam superheating chambers and pipes between for each pair heated by the escaping gases from the retorts.

  17. Distillation, destructive

    Energy Technology Data Exchange (ETDEWEB)

    Craig, A

    1863-11-12

    To obtain hydrocarbons, coal, shale, or other bituminous substance is distilled in an annular retort. The outer surface is heated by an arrangement of furnaces and flues, and the inner surface has a number of small openings through which the evolved hydrocarbons pass. The inner chamber is cooled by cold air or water pipes to condense the hydrocarbon which is then run off to purifying-apparatus. In a modification, the retort is heated from the inside, the hydrocarbon being condensed in an outer case. Another form of retort consists of a narrow flat chamber, heated from one side and with a cooled condensing-chamber on the other; or two retorts may be used, with one condensing-chamber between them.

  18. Distillation, destructive

    Energy Technology Data Exchange (ETDEWEB)

    Brinjes, J F

    1867-03-12

    The invention relates to means for conveying the material through rotary retorts for distilling shale or the like. The retort is fitted with longitudinal ribs which lift the material and allow it to fall again as the retort rotates. Inclined deflecting plates attached to a fixed shaft cause the material as it falls to be gradually fed towards the discharge end of the retort. By means of the handle, which can be fixed in angular position by a pin entering holes in a quadrant, the angle of the plates may be adjusted and the rate of feed may be thus regulated. Or the plates may be hinged on the shaft or to the inside of the retort, and the angle is then adjusted by a longitudinal rod moved by a handwheel and nut. A similar arrangement may be applied to retorts with an oscillating motion.

  19. Distillation, destructive

    Energy Technology Data Exchange (ETDEWEB)

    Aitken, H; McAlley, R

    1871-05-18

    Shale or clay is coked or carbonized by the action of heat in retorts in the same way that coal is coked or by any of the methods used for coking or carbonizing coal, ironstone, or wood. Clay or shale, which is poor in carbon, is mixed or ground with coal, moss, peat, or earth mold, oil, tar, or other carbonaceous matter, shale, or the coke of certain kinds of coal after having been used in the manufacture of gas or oil by distillation. The mixture is coked or carbonized or the coke may be used alone and submitted to further coking or carbonization. The volatile hydrocarbons may be used in carbonizing or assisting to carbonize the shale by being burned beneath the retorts or they may be condensed along with sulfur, ammonia, etc., and kept for after use.

  20. Distillation, destructive

    Energy Technology Data Exchange (ETDEWEB)

    Greenshields, J

    1870-01-13

    In distilling shale or other carbonaceous substances to obtain oil, paraffin, ammonium salts, etc., sulfuric or other acid is added to the material, in the still or before treatment. The shale is first reduced to a fine powder. Acid tar from the treatment of oils may be used instead of acid. Hydrogen is sometimes passed into the still, or iron or other metal is mixed with the shale to generate hydrogen in the still. A figure is included which shows the condenser for paraffin and heavy oils, consisting of an iron cylinder connected with the still by a short pipe and surmounted by a long pipe communicating with other condensers. The pipe projects into the cylinder and perforated plates or baffles are fixed across the central portion of the cylinder. The condensed oils are drawn off by a pipe.

  1. Distillation, destructive

    Energy Technology Data Exchange (ETDEWEB)

    Walton, G

    1865-05-16

    A retort for the destructive distillation of coal, shale, whereby hydrocarbons are produced, is described. The vertical retort is provided with a charging door, a discharging door, an outlet leading to the condensing plant, an inclined bottom, and a perforated cage to facilitate the escape of the vapor and to regulate the amount of materials operated upon in the retort. The upper part of the cage is conical to deflect the materials fed in by the door and the lower part is also slightly conical to facilitate emptying the retort. The bottom may incline from both back and front, and also from the sides to the center. The apparatus is heated from below, and the flues pass all round the lower part of the retort.

  2. Distillation, destructive

    Energy Technology Data Exchange (ETDEWEB)

    Young, W; Neilson, A; Young, A

    1876-10-09

    The invention relates to modifications of the retort apparatus, described in Specification No. 2487, A.D. 1872, for the destructive distillation of shale and other bituminous substances. The retorts instead of being worked continuously are completely filled and completely discharged in turn. They are made oblong in cross-section in order to present the material in thin layers and cause it to be acted upon more rapidly and economically. The retorts can thus be heated solely by the combustion of the carbonaceus matter contained in the discharged residues or with a small amount of coal in addition. Each retort is contracted at the bottom and is fitted with a box or chest having a hole in it corresponding to the opening in the retort and a sliding plate of iron, firebrick, or other suitable material, which can be operated by a rod passing through the front of the box, for opening or closing the retort. Underneath the box and over the combustion chamber are placed fireclay blocks leaving an opening, which can be closed by another plate of firebrick or the like. When distillation commences, the gases and vapors in the retort are drawn off through a pipe and a main by an exhauster. In order to prevent air from entering the retort or hydrocarbon vapor from being puffed back by the action of the wind, the gas which remains after the condensation of the oils is forced back into the box between the plates and part of it enters the retort and part the combustion chamber. In order to avoid the liability of the oil being carried past the condensers by the action of the gas, steam may be used as a substitute for the gas or mixed with it in large proportions, a steam jet being used to force the gas into the main supplying the boxes.

  3. Distillation, destructive

    Energy Technology Data Exchange (ETDEWEB)

    Young, W

    1875-09-07

    The invention relates to apparatus for absorbing and recovering volatile hydrocarbons from gases resulting from the distillation of coal, shale, and the like for the production of mineral oil, or from the coking of coal, charring of wood, and like operations. The apparatus is adapted for the repeated use of the same quantity of absorbent. The gases are passed by pipes through a coke tower down which is allowed to flow a stream of mineral oil or a fatty oil such as rape, olive, lard, tallow, and fish oils. The oil is supplied by a pipe and distributed by a plate which is held up against the opening of the pipe by a spring. The oil absorbs the volatile hydrocarbons contained in the gas and is drawn off by a pipe and passed through a tubular heat-exchanging apparatus, and thence by a pipe to a still formed at the bottom of the coke tower and constructed with a number of trays on the principle of the coffey still. The still is heated by a fire or by admitting the exhaust steam from an engine driving a fan, which draws the gases through the coke tower. The stream is admitted by a pipe and distributed by a perforated disk. Live steam may also be admitted if necessary by a pipe. The volatile oils are distilled off through a pipe to a coil condenser, and flow thence into a tank for separating any condensed water. This tank is covered preferably by a glass plate to allow inspection. The oil remaining in the still flows by a pipe to the heat-exchanger, in which it gives up heat to the oil flowing from the coke tower. It then flows by a pipe through a tubular cooler, cooled by water circulation, and thence to a store tank from which it is again pumped to the top of the coke tower.

  4. Effects of high-pressure process on kinetics of leaching oil from soybean powder using hexane in batch systems.

    Science.gov (United States)

    Uhm, Joo Tae; Yoon, Won Byong

    2011-08-01

    Mass transfer models of leaching oil from soybean (Glycine max) flour with hexane after high-pressure process (HPP) treatment were developed. High pressure (450 MPa) was applied to the soybean flour (mean diameter of flour particle: 365 μm) for 30 min before leaching the oil components in the solvent. The ratio of solvent (volume, mL) to soybean flour (mass, g), such as 1:10 and 1:20, was employed to characterize the effect of solvent ratio on the leaching rate in the batch type of extraction process. Ultraviolet absorbance at 300 nm was used to monitor the extraction rate. Saturation solubility (C(AS)) was determined to be 21.73 kg/m³. The mass transfer coefficients (k) were determined based on the 1st- and 2nd-order kinetic models. The 2nd kinetic model showed better fit. The HPP treatment showed a higher extraction rate and yield compared to the control, while the amount of solvent did not affect the extraction rate and yield. The scanning electron microscope showed that HPP-treated soybean particles included more pores than the untreated. The pores observed in the HPP-treated soybean flours might help increase the mass transfer rate of solvent and solute in the solid matrix. High-pressure processing can help increase the extraction rate of oil from the soybean flour operated in batch systems. The conventional solid to solvent ratio (1:20) used to extract oil composition from the plant seed did not help increase the amount of oil extracted from the soybean flour. © 2011 Institute of Food Technologists®

  5. A Model-Based Methodology for Integrated Design and Operation of Reactive Distillation Processes

    DEFF Research Database (Denmark)

    Mansouri, Seyed Soheil; Sales-Cruz, Mauricio; Huusom, Jakob Kjøbsted

    2015-01-01

    and resolved. A new approach isto tackle process intensification and controllability issues in an integrated manner, in the early stages of process design. This integrated and simultaneous synthesis approach provides optimal operation and moreefficient control of complex intensified systems that suffice...... calculation of reactive bubble points. For an energy-efficient design, the driving-forc eapproach (to determine the optimal feed location) for a reactive system has been employed. For both thereactive McCabe-Thiele and driving force method, vapor-liquid equilibrium data are based on elements. Thereactive...... system of compounds (methanol, isobutene and MTBE) to a binary system ofelements (elements A and B). For a binary element system, a simple reactive McCabe-Thiele-type method (to determine the number of reactive stages) has been used. The reactive equilibrium curve is constructed through sequential...

  6. Distillation of oil-bearing minerals

    Energy Technology Data Exchange (ETDEWEB)

    1952-12-03

    A process of distilling oil-bearing minerals of the type of oil shale which disintegrate during distillation consists of subjecting the subdivided minerals to a distillation temperature in the form of a highly turbulent dense mass fluidized by an upwardly flowing gasiform medium in a distillation zone and supplying the heat required for the distillation by burning solid distillation residue with a combustion-supporting gas in the form of a fluidized mass of solids in a separate combustion zone at a combustion temperature and returning solid combustion residue substantially at the combustion temperature to the distillation zone. Combustion temperature is positively maintained at a figure not exceeding 1,200/sup 0/F and at a figure which is not substantially more than 50/sup 0/F higher than the distillation temperature.

  7. Investigation on hemolytic effect of poly(lactic co-glycolic) acid nanoparticles synthesized using continuous flow and batch processes

    Energy Technology Data Exchange (ETDEWEB)

    Libi, Sumit; Calenic, Bogdan; Astete, Carlos E.; Kumar, Challa; Sabliov, Cristina M.

    2017-01-01

    Abstract

    With the increasing interest in polymeric nanoparticles for biomedical applications, there is a need for continuous flow methodologies that allow for the precise control of nanoparticle synthesis. Poly(lactide-co-glycolic) acid (PLGA) nanoparticles with diameters of 220–250 nm were synthesized using a lab-on-a-chip, exploiting the precise flow control offered by a millifluidic platform. The association and the effect of PLGA nanoparticles on red blood cells (RBCs) were compared for fluorescent PLGA nanoparticles made by this novel continuous flow process using a millifluidic chip and smaller PLGA nanoparticles made by a batch method. Results indicated that all PLGA nanoparticles studied, independent of the synthesis method and size, adhered to the surface of RBCs but had no significant hemolytic effect at concentrations lower than 10 mg/ml.

  8. Early-warning process/control for anaerobic digestion and biological nitrogen transformation processes: Batch, semi-continuous, and/or chemostat experiments. Final report

    Energy Technology Data Exchange (ETDEWEB)

    Hickey, R. [Science Applications International Corp., McLean, VA (United States)

    1992-09-01

    The objective of this project was to develop and test an early-warning/process control model for anaerobic sludge digestion (AD). The approach was to use batch and semi-continuously fed systems and to assemble system parameter data on a real-time basis. Specific goals were to produce a real-time early warning control model and computer code, tested for internal and external validity; to determine the minimum rate of data collection for maximum lag time to predict failure with a prescribed accuracy and confidence in the prediction; and to determine and characterize any trends in the real-time data collected in response to particular perturbations to feedstock quality. Trends in the response of trace gases carbon monoxide and hydrogen in batch experiments, were found to depend on toxicant type. For example, these trace gases respond differently for organic substances vs. heavy metals. In both batch and semi-continuously feed experiments, increased organic loading lead to proportionate increases in gas production rates as well as increases in CO and H{sub 2} concentration. An analysis of variance of gas parameters confirmed that CO was the most sensitive indicator variable by virtue of its relatively larger variance compared to the others. The other parameters evaluated including gas production, methane production, hydrogen, carbon monoxide, carbon dioxide and methane concentration. In addition, a relationship was hypothesized between gaseous CO concentration and acetate concentrations in the digester. The data from semicontinuous feed experiments were supportive.

  9. Multivariate statistical process control (MSPC) using Raman spectroscopy for in-line culture cell monitoring considering time-varying batches synchronized with correlation optimized warping (COW).

    Science.gov (United States)

    Liu, Ya-Juan; André, Silvère; Saint Cristau, Lydia; Lagresle, Sylvain; Hannas, Zahia; Calvosa, Éric; Devos, Olivier; Duponchel, Ludovic

    2017-02-01

    Multivariate statistical process control (MSPC) is increasingly popular as the challenge provided by large multivariate datasets from analytical instruments such as Raman spectroscopy for the monitoring of complex cell cultures in the biopharmaceutical industry. However, Raman spectroscopy for in-line monitoring often produces unsynchronized data sets, resulting in time-varying batches. Moreover, unsynchronized data sets are common for cell culture monitoring because spectroscopic measurements are generally recorded in an alternate way, with more than one optical probe parallelly connecting to the same spectrometer. Synchronized batches are prerequisite for the application of multivariate analysis such as multi-way principal component analysis (MPCA) for the MSPC monitoring. Correlation optimized warping (COW) is a popular method for data alignment with satisfactory performance; however, it has never been applied to synchronize acquisition time of spectroscopic datasets in MSPC application before. In this paper we propose, for the first time, to use the method of COW to synchronize batches with varying durations analyzed with Raman spectroscopy. In a second step, we developed MPCA models at different time intervals based on the normal operation condition (NOC) batches synchronized by COW. New batches are finally projected considering the corresponding MPCA model. We monitored the evolution of the batches using two multivariate control charts based on Hotelling's T 2 and Q. As illustrated with results, the MSPC model was able to identify abnormal operation condition including contaminated batches which is of prime importance in cell culture monitoring We proved that Raman-based MSPC monitoring can be used to diagnose batches deviating from the normal condition, with higher efficacy than traditional diagnosis, which would save time and money in the biopharmaceutical industry. Copyright © 2016 Elsevier B.V. All rights reserved.

  10. Deep desulfurization of middle distillates. Process adaptation to oil fractions' compositions

    Energy Technology Data Exchange (ETDEWEB)

    Pedernera, Esteban; Reimert, Rainer; Nguyen, Ngoc Luan; Van Buren, Vincent [Division of Fuel Technology, Universitat Karlsruhe TH, Engler-Bunte-Ring 1, 76131 Karlsruhe (Germany)

    2003-04-30

    The influence of oil fractions' compositions on the conversion of sulfurous components was investigated in a trickle-bed reactor in laboratory scale. A commercially available NiMo/{gamma}-Al{sub 2}O{sub 3} catalyst was used throughout the investigations. Experimental results including sulfur conversion of different oil fractions and residence time distributions under reacting conditions are presented. The hydrogen consumption is ascribed to the conversion of sulfur and of nitrogen, to the hydrogenation of aromatics and to hydrocracking based on a simulation applying ASPEN Plus. Various configurations of the desulfurization process are evaluated but no advantage is found by separate treatment of individual oil fractions. In addition, experiments were carried out to determine liquid distribution and wetting efficiency in a catalyst bed by using magnetic resonance imaging (MRI) technique.

  11. Fusion of product and process data: Batch-mode and real-time streaming

    Energy Technology Data Exchange (ETDEWEB)

    Vincent De Sapio; Spike Leonard

    1999-12-01

    In today's DP product realization enterprise it is imperative to reduce the design-to-fabrication cycle time and cost while improving the quality of DP parts (reducing defects). Much of this challenge resides in the inherent gap between the product and process worlds. The lack of seamless, bi-directional flow of information prevents true concurrency in the product realization world. This report addresses a framework for product-process data fusion to help achieve next generation product realization. A fundamental objective is to create an open environment for multichannel observation of process date, and subsequent mapping of that data onto product geometry. In addition to the sensor-based observation of manufacturing processes, model-based process data provides an important complement to empirically acquired data. Two basic groups of manufacturing models are process physics, and machine kinematics and dynamics. Process physics addresses analytical models that describe the physical phenomena of the process itself. Machine kinematic and dynamic models address the mechanical behavior of the processing equipment. As a secondary objective, an attempt has been made in this report to address part of the model-based realm through the development of an open object-oriented library and toolkit for machine kinematics and dynamics. Ultimately, it is desirable to integrate design definition, with all types of process data; both sensor-based and model-based. Collectively, the goal is to allow all disciplines within the product realization enterprise to have a centralized medium for the fusion of product and process data.

  12. Metabolic Control in Mammalian Fed-Batch Cell Cultures for Reduced Lactic Acid Accumulation and Improved Process Robustness

    Directory of Open Access Journals (Sweden)

    Viktor Konakovsky

    2016-01-01

    Full Text Available Biomass and cell-specific metabolic rates usually change dynamically over time, making the “feed according to need” strategy difficult to realize in a commercial fed-batch process. We here demonstrate a novel feeding strategy which is designed to hold a particular metabolic state in a fed-batch process by adaptive feeding in real time. The feed rate is calculated with a transferable biomass model based on capacitance, which changes the nutrient flow stoichiometrically in real time. A limited glucose environment was used to confine the cell in a particular metabolic state. In order to cope with uncertainty, two strategies were tested to change the adaptive feed rate and prevent starvation while in limitation: (i inline pH and online glucose concentration measurement or (ii inline pH alone, which was shown to be sufficient for the problem statement. In this contribution, we achieved metabolic control within a defined target range. The direct benefit was two-fold: the lactic acid profile was improved and pH could be kept stable. Multivariate Data Analysis (MVDA has shown that pH influenced lactic acid production or consumption in historical data sets. We demonstrate that a low pH (around 6.8 is not required for our strategy, as glucose availability is already limiting the flux. On the contrary, we boosted glycolytic flux in glucose limitation by setting the pH to 7.4. This new approach led to a yield of lactic acid/glucose (Y L/G around zero for the whole process time and high titers in our labs. We hypothesize that a higher carbon flux, resulting from a higher pH, may lead to more cells which produce more product. The relevance of this work aims at feeding mammalian cell cultures safely in limitation with a desired metabolic flux range. This resulted in extremely stable, low glucose levels, very robust pH profiles without acid/base interventions and a metabolic state in which lactic acid was consumed instead of being produced from day 1. With

  13. Biological treatment of potato processing wastewater for red pigment production by immobilized cells of UV-irradiated monascus sp. in repeated batch

    International Nuclear Information System (INIS)

    Khalaf, S.A.

    2004-01-01

    Potato processing wastewater (PPW) was collected and analyzed for biological oxygen demand (BOD), chemical oxygen demand (COD), total suspended solids (TSS), total nitrogen and starch content. A fungal strain isolated from PPW identified as Monascus sp. PPW was evaluated for its ability to grow and produce red pigment, biomass and reduce the starch content of the ,PPW. Active UV-irradiated isolate of the above strain was obtained by exposing the parent strain to UV-radiation and coded Monascus. sp. PPW-UV7 and used as immobilized cell system for PPW treatment process in repeated batch fermentation. The immobilized cells (in sponge cubes) were able to reduce COD by about 85.7 %, with biomass production of 9.22 gl+ l and over productivity of red pigment of 2.6 gl+ 1 after 8 days fermentation (2 batches). The immobilized cells showed stability and viability for 8 batches (32 days) during the process treatment

  14. Distillation, destructive

    Energy Technology Data Exchange (ETDEWEB)

    Young, W; Fyfe, J

    1897-06-03

    Improvements in retorts of the class described in Specification No. 1377, A. D. 1882, for the destructive distillation of shale are disclosed. The retorts are provided with enlarged multiple hoppers for the reception of the fresh shale, and with enlarged chambers for the reception of the exhausted shale. The hoppers are built up of steel plates, and are bolted at the bottom to flanges on the upper ends of the retorts so as to permit of differential expansion. The shale is fed continuously into the retorts by rods or chains carried by a rocking shaft, or by a slit tube attached to a rocking shaft, and in connection with the hydraulic main. The spent shale is discharged into the receiving chambers by means of a series of prongs extending through a grating and carried by a rocking shaft actuated by levers engaging with reciprocating bars. In an alternative arrangement, the pronged rocking shafts are replaced by worms or screws formed into one half with a right-hand thread and the other half with a left-hand thread.

  15. Distillation, destructive

    Energy Technology Data Exchange (ETDEWEB)

    Bell, T

    1862-03-03

    Apparatus for the primary distillation of shale or other bituminous minerals in large quantity is constructed as follows:--An annular retort chamber is heated by two or more furnaces, one of which communicates with a central or internal vertical flue, and the others with external or encircling flues preferably disposed in zig-zag, helical or other tortuous course; or the gases pass up the external flues and down the internal flue or flues. The retort chamber may be divided by partitions, or there may be two or more separate chambers disposed concentrically or otherwise with intermediate flues. A pipe or pipes are provided to carry away volatile matters, and valved hoppers are arranged at the top of the retort chamber. The refuse or waste passes off by discharge tubes between the furnaces, and the mouths of these tubes dip into water tanks. The bottom of the retort chamber is funnel-shaped at the discharging points. The apparatus is preferably cylindrical, but may be triangular, square, or polygonal, and may be inclined or horizontal instead of vertical.

  16. Distillation, destructive

    Energy Technology Data Exchange (ETDEWEB)

    Brinjes, J F

    1866-03-13

    Continuous distillation of shale, boghead coal, or other noncaking bituminous material is effected in one or more rotating or oscillating horizontal retorts constructed to advance the charge. In the former case, internal spiral ribs or projections are provided. In the latter case, the retort is subdivided by annular flanges provided each with an opening, and a series of double inclined projections is disposed opposite the openings. An apparatus is shown in which the material is fed continuously from a hopper, and is advanced through upper and lower oscillating retorts, provided with annular flanges, double inclined projections, and longitudinal ribs or ledges. The retorts are supported on antifriction rollers. The retort is oscillated by means of a mangle wheel and a pinion on a shaft connected by a universal joint to a driving-shaft. The retort is oscillated from the retort by means of a chain connection. The retort is situated in a chamber separated by perforated brickwork from the actual furnace chamber, so that it is subjected to a lower temperature than the retort. The hopper delivers to crushing-rollers in a lower hopper which delivers to a shoot controlled by a sliding door. A hook on the retort is connected by a pipe to the retort, and a pipe leads from the hood to a condenser. A hood at the delivery end of the retort is connected by a pipe to an airtight cooler for the residue, which is discharged through doors into a truck of other receiver.

  17. Distillation, destructive

    Energy Technology Data Exchange (ETDEWEB)

    Craig, A

    1865-10-04

    To prevent oil distilled from coal, shale, or other minerals from being condensed and burnt in the retort, the oil is drawn off from the bottom of the retort. In order that the oil may be drawn off free from dirt and dust, the vertical retort is made of greater diameter at the bottom than at the top, and a vessel containing water is placed at the bottom. Within the retort is a cylinder built up of spaced rings, between which the oil percolates to the interior of the cylinder, whence it is drawn off through a pipe near its lower end. Externally, the rings present a smooth surface which offers no obstruction to the descent of the coal, and the passing of dust and dirt to the interior of the cylinder is prevented by making the lower edge of each ring overlap the upper edge of the ring below it. The cylinder may be replaced by a square, or other casing, and may be cast in one piece.

  18. Study of the diversity of microbial communities in a sequencing batch reactor oxic-settling-anaerobic process and its modified process.

    Science.gov (United States)

    Sun, Lianpeng; Chen, Jianfan; Wei, Xiange; Guo, Wuzhen; Lin, Meishan; Yu, Xiaoyu

    2016-05-01

    To further reveal the mechanism of sludge reduction in the oxic-settling-anaerobic (OSA) process, the polymerase chain reaction - denaturing gradient gel electrophoresis protocol was used to study the possible difference in the microbial communities between a sequencing batch reactor (SBR)-OSA process and its modified process, by analyzing the change in the diversity of the microbial communities in each reactor of both systems. The results indicated that the structure of the microbial communities in aerobic reactors of the 2 processes was very different, but the predominant microbial populations in anaerobic reactors were similar. The predominant microbial population in the aerobic reactor of the SBR-OSA belonged to Burkholderia cepacia, class Betaproteobacteria, while those of the modified process belonged to the classes Alphaproteobacteria, Betaproteobacteria, and Gammaproteobacteria. These 3 types of microbes had a cryptic growth characteristic, which was the main cause of a greater sludge reduction efficiency achieved by the modified process.

  19. Modelling and synthesis of pharmaceutical processes: moving from batch to continuous

    DEFF Research Database (Denmark)

    Papadakis, Emmanouil

    and to investigate/evaluate opportunities for continuous operation. To achieve the mentioned objectives the use of an integrated framework based on systematic model-based methods and tools is proposed. Computer-aided methods and tools are used to generate process knowledge and to evaluate different operational...... optimization studies are performed by defining optimization target based on the process analysis. The application of the developed integrated framework is highlighted through four case studies. In the first case study, the overall use of the framework is highlighted using the synthesis of ibuprofen...

  20. Systematic Modelling and Crystal Size Distribution Control for Batch Crystallization Processes

    DEFF Research Database (Denmark)

    Abdul Samad, Noor Asma Fazli; Singh, Ravendra; Sin, Gürkan

    Crystallization processes form an important class of separation methods that are frequently used in the chemical, the pharmaceutical and the food industry. The specifications of the crystal product are usually given in terms of crystal size, shape and purity. In order to predict the desired cryst...

  1. Performance of Continuous Micro Photo Reactor – Comparison with Batch Process

    Czech Academy of Sciences Publication Activity Database

    Drhová, Magdalena; Hejda, S.; Křišťál, Jiří; Klusoň, Petr

    2012-01-01

    Roč. 42, SI (2012), s. 1365-1372 E-ISSN 1877-7058. [International Congress of Chemical and Process Engineering CHISA 2012 and 15th Conference PRES 2012 /20./. Prague, 25.08.2012-29.08.2012] Institutional support: RVO:67985858 Keywords : continuous microreactor * photooxidation * phtalocyanine Subject RIV: CI - Industrial Chemistry, Chemical Engineering

  2. A review of control strategies for manipulating the feed rate in fed-batch fermentation processes

    DEFF Research Database (Denmark)

    Mears, Lisa; Stocks, Stuart M.; Sin, Gürkan

    2017-01-01

    . This review covers a range of strategies which have been employed to use the feed rate as a manipulated variable in a control strategy. The feed rate is chosen as the focus for this review, as it is seen that this variable may be used towards many different objectives depending on the process of interest...

  3. 40 CFR Table 3 to Subpart Ooo of... - Batch Process Vent Monitoring Requirements

    Science.gov (United States)

    2010-07-01

    ... records as specified in § 63.1416(d).b Condenser a Exit (product side) temperature Continuous records as....1416(d).b Boiler or process heater with a design heat input capacity less than 44 megawatts and where... inspections were performed as specified in § 63.1416(d). Scrubber, absorber, condenser, and carbon adsorber...

  4. CMOS-compatible batch processing of monolayer MoS2 MOSFETs

    Science.gov (United States)

    Xiong, Kuanchen; Kim, Hyun; Marstell, Roderick J.; Göritz, Alexander; Wipf, Christian; Li, Lei; Park, Ji-Hoon; Luo, Xi; Wietstruck, Matthias; Madjar, Asher; Strandwitz, Nicholas C.; Kaynak, Mehmet; Lee, Young Hee; Hwang, James C. M.

    2018-04-01

    Thousands of high-performance 2D metal-oxide-semiconductor field effect transistors (MOSFETs) were fabricated on wafer-scale chemical vapor deposited MoS2 with fully-CMOS-compatible processes such as photolithography and aluminum metallurgy. The yield was greater than 50% in terms of effective gate control with less-than-10 V threshold voltage, even for MOSFETs having deep-submicron gate length. The large number of fabricated MOSFETs allowed statistics to be gathered and the main yield limiter to be attributed to the weak adhesion between the transferred MoS2 and the substrate. With cut-off frequencies approaching the gigahertz range, the performances of the MOSFETs were comparable to that of state-of-the-art MoS2 MOSFETs, whether the MoS2 was grown by a thin-film process or exfoliated from a bulk crystal.

  5. Destructive distillation

    Energy Technology Data Exchange (ETDEWEB)

    Hislop, G R

    1882-11-03

    Relates to apparatus for the treatment of cannel or common coal, shale, dross, peat, wood, and similar carbonaceous materials and ironstones for the purpose of obtaining gas, ammonia, and oil. A series of horizontal retorts are built into an arched chamber, and are supported by open arches. A series of vertical retorts in a chamber are situated beneath and in front of the retorts, so that the contents of the latter may easily be discharged into them. The carbonaceous material is first subjected to distillation in the retorts, the products passing by pipes to a hydraulic main where the coal tar and mineral oil are collected in the usual way. The gas is passed through oxide of iron and of lime if to be used for illuminating purposes, and through the former only, if to be used solely for heating purposes. The lower ends of the retorts are closed by doors, or may be sealed by water. They are preferably oblong in section and are surrounded by heating-flues, and each preferably contains the spent material from two of the primary retorts. They discharge their contents into a chamber at the bottom, from which they are withdrawn through a door. When the coke has been transferred from the horizontal to the vertical retorts the latter are closed by suitable covers, and the former are recharged with raw material. Superheated steam is introduced into the lower ends of the vertical retorts in order to facilitate the production of ammonia, which, together with the gases generated pass by a pipe to a main.

  6. Stoichiometric evaluation of partial nitritation, anammox and denitrification processes in a sequencing batch reactor and interpretation of online monitoring parameters.

    Science.gov (United States)

    Langone, Michela; Ferrentino, Roberta; Cadonna, Maria; Andreottola, Gianni

    2016-12-01

    A laboratory-scale sequencing batch reactor (SBR) performing partial nitritation - anammox and denitrification was used to treat anaerobic digester effluents. The SBR cycle consisted of a short mixing filling phase followed by oxic and anoxic reaction phases. Working at 25 °C, an ammonium conversion efficiency of 96.5%, a total nitrogen removal efficiency of 88.6%, and an organic carbon removal efficiency of 63.5% were obtained at a nitrogen loading rate of 0.15 kg N m -3 d -1 , and a biodegradable organic carbon to nitrogen ratio of 0.37. The potential contribution of each biological process was evaluated by using a stoichiometric model. The nitritation contribution decreased as the temperature decreased, while the contribution from anammox depended on the wastewater type and soluble carbon to nitrogen ratio. Denitrification improved the total nitrogen removal efficiency, and it was influenced by the biodegradable organic carbon to nitrogen ratio. The characteristic patterns of conductivity, oxidation-reduction potential (ORP) and pH in the SBR cycle were well related to biological processes. Conductivity profiles were found to be directly related to the decreasing profiles of ammonium. Positive ORP values at the end of the anoxic phases were detected for total nitrogen removal efficiency of lower than 85%, and the occurrence of bending points on the ORP curves during the anoxic phases was associated with nitrite depletion by the anammox process. Copyright © 2016 Elsevier Ltd. All rights reserved.

  7. Demonstration of a batch vacuum thermal desorption process on hazardous and mixed waste

    International Nuclear Information System (INIS)

    Palmer, C.R.; McElwee, M.; Meyers, G.

    1995-01-01

    Many different waste streams have been identified at Department of Energy (DOE) facilities as having both hazardous organic and radioactive contaminants. There is presently only one permitted facility in which to manage these materials, and that facility has only limited capacity to process solid wastes. Over the past two years, Rust has been pilot testing a new thermal desorption process that is very well suited to these wastes, and has begun permitting and design of a unit for commercial operation. This paper presents both historic and recent pilot test data on the treatment of hazardous and mixed waste. Also described is the commercial unit. Rust's patented VAC*TRAX technology takes advantage of high vacuum to reduced operating temperature for the thermal desorption of organic contaminants from waste soils, sludges and other contaminated solids. This allows for economical thermal separation on relatively small sites (30 to 5,000 m 3 of waste). VAC*TRAX employs indirect heating; this, combined with a very low carrier gas flow, results in a vent flow rate of approximately 1 m 3 /min which allows for the use of control devices that would not be practical with conventional thermal technology. The unit is therefore ideally suited to processing mixed waste, since zero radioactive emissions can be maintained. An additional benefit of the technology is that the low operating temperature allows highly effective separation to be performed well below the degradation point for the solid components of a trash type waste stream, which constitutes a large fraction of the present mixed waste inventory

  8. Microbial Protein Production from Candida tropicalis ATCC13803 in a Submerged Batch Fermentation Process

    Directory of Open Access Journals (Sweden)

    Sahar Golaghaiee

    2017-01-01

    Full Text Available Background and Objective: Microbial protein production can resolve one of the major world challenges, i.e. lack of protein sources. Candida tropicalis growth was investigated to specify a medium to reach the highest cell proliferation and protein production.Material and Methods: Fractional factorial design and the index of signal to noise ratio were applied for optimization of microbial protein production. Optimization process was conducted based on the experimental results of Taguchi approach designs. Fermentationwas performed at 25oC and the agitation speed of 300 rpm for 70 h. Ammonium sulfate, iron sulfate, glycine and glucose concentrations were considered as process variables. Optimization of the culture medium composition was conducted in order to obtain the highest cell biomass concentration and protein content. Experiment design was performed based on the Taguchi approach and L-16 orthogonal arrays using Qualitek-4 software.Results and Conclusion: Maximum biomass of 8.72 log (CFU ml-1 was obtained using the optimized medium with 0.3, 0.15, 2 and 80 g l-1 of ammonium sulfate, iron sulfate, glycine and glucose, respectively. Iron sulfate and ammonium sulfate with 41.76% (w w-1 and 35.27% (w w-1 contributions, respectively, were recognized as the main components for cell growth. Glucose and glycine with 17.12% and 5.86% (w w-1 contributions,respectively, also affected cell production. The highest interaction severity index of +54.16% was observed between glycine and glucose while the least one of +0.43% was recorded for ammonium sulfate and glycine. A deviation of 7% between the highestpredicted cell numbers and the experimented count confirms the suitability of the applied statistical method. High protein content of 52.16% (w w-1 as well as low fat and nucleic acids content suggest that Candida tropicalis is a suitable case for commercial processes.Conflict of interest: The authors declare that there is no conflict of interest.

  9. Antibiotic abatement in different advanced oxidation processes coupled with a biological sequencing batch biofilm reactor

    International Nuclear Information System (INIS)

    Esplugas, M.; Gonzalez, O.; Benito, J.; Sans, C.

    2009-01-01

    During the last decade, the lack of fresh water is becoming a major concern. Recently, the present of recalcitrant products such as pharmaceuticals has caused a special interest due to their undefined environmental impact. Among these antibiotics are one of the numerous recalcitrant pollutants present in surface waters that might not be completely removed in the biological stage of sewage treatment plants because of their antibacterial nature. Advanced Oxidation Processes (AOPs) have proved to be highly efficient for the degradation of most organic pollutants in wastewaters. (Author)

  10. Effect of residual H2O2 from advanced oxidation processes on subsequent biological water treatment: A laboratory batch study.

    Science.gov (United States)

    Wang, Feifei; van Halem, Doris; Liu, Gang; Lekkerkerker-Teunissen, Karin; van der Hoek, Jan Peter

    2017-10-01

    H 2 O 2 residuals from advanced oxidation processes (AOPs) may have critical impacts on the microbial ecology and performance of subsequent biological treatment processes, but little is known. The objective of this study was to evaluate how H 2 O 2 residuals influence sand systems with an emphasis on dissolved organic carbon (DOC) removal, microbial activity change and bacterial community evolution. The results from laboratory batch studies showed that 0.25 mg/L H 2 O 2 lowered DOC removal by 10% while higher H 2 O 2 concentrations at 3 and 5 mg/L promoted DOC removal by 8% and 28%. A H 2 O 2 dosage of 0.25 mg/L did not impact microbial activity (as measured by ATP) while high H 2 O 2 dosages, 1, 3 and 5 mg/L, resulted in reduced microbial activity of 23%, 37% and 37% respectively. Therefore, DOC removal was promoted by the increase of H 2 O 2 dosage while microbial activity was reduced. The pyrosequencing results illustrated that bacterial communities were dominated by Proteobacteria. The presence of H 2 O 2 showed clear influence on the diversity and composition of bacterial communities, which became more diverse under 0.25 mg/L H 2 O 2 but conversely less diverse when the dosage increased to 5 mg/L H 2 O 2 . Anaerobic bacteria were found to be most sensitive to H 2 O 2 as their growth in batch reactors was limited by both 0.25 and 5 mg/L H 2 O 2 (17-88% reduction). In conclusion, special attention should be given to effects of AOPs residuals on microbial ecology before introducing AOPs as a pre-treatment to biological (sand) processes. Additionally, the guideline on the maximum allowable H 2 O 2 concentration should be properly evaluated. Copyright © 2017 The Author(s). Published by Elsevier Ltd.. All rights reserved.

  11. Model-Based Comparison of Antibody Dimerization in Continuous and Batch-Wise Downstream Processing

    Directory of Open Access Journals (Sweden)

    Anton Sellberg

    2015-07-01

    Full Text Available Monoclonal antibodies are generally produced using a generic platform approach in which several chromatographic separations assure high purity of the product. Dimerization can occur during the fermentation stage and may occur also during the downstream processing. We present here simulations in which a traditional platform approach that consist of protein A capture, followed by cation-exchange and anion-exchange chromatography for polishing is compared to a continuous platform in which dimer removal and virus inactivation are carried out on a size-exclusion column. A dimerization model that takes pH, salt concentration and the concentration of antibodies into account is combined with chromatographic models, to be able to predicted both the separation and the degree to which dimers are formed. Purification of a feed composition that contained 1% by weight of dimer and a total antibody concentration of 1 g/L was modeled using both approaches, and the amount of antibodies in the continuous platform was at least 4 times lower than in the traditional platform. The total processing time was also lower, as the cation-exchange polish could be omitted.

  12. Computational Modelling of Large Scale Phage Production Using a Two-Stage Batch Process

    Directory of Open Access Journals (Sweden)

    Konrad Krysiak-Baltyn

    2018-04-01

    Full Text Available Cost effective and scalable methods for phage production are required to meet an increasing demand for phage, as an alternative to antibiotics. Computational models can assist the optimization of such production processes. A model is developed here that can simulate the dynamics of phage population growth and production in a two-stage, self-cycling process. The model incorporates variable infection parameters as a function of bacterial growth rate and employs ordinary differential equations, allowing application to a setup with multiple reactors. The model provides simple cost estimates as a function of key operational parameters including substrate concentration, feed volume and cycling times. For the phage and bacteria pairing examined, costs and productivity varied by three orders of magnitude, with the lowest cost found to be most sensitive to the influent substrate concentration and low level setting in the first vessel. An example case study of phage production is also presented, showing how parameter values affect the production costs and estimating production times. The approach presented is flexible and can be used to optimize phage production at laboratory or factory scale by minimizing costs or maximizing productivity.

  13. Upscaling of a Batch De-Vulcanization Process for Ground Car Tire Rubber to a Continuous Process in a Twin Screw Extruder

    Directory of Open Access Journals (Sweden)

    Sitisaiyidah Saiwari

    2016-08-01

    Full Text Available As a means to decrease the amount of waste tires and to re-use tire rubber for new tires, devulcanization of ground passenger car tires is a promising process. Being an established process for NR and EPDM, earlier work has shown that for ground passenger car tire rubber with a relatively high amount of SBR, a devulcanization process can be formulated, as well. This was proven for a laboratory-scale batch process in an internal mixer, using diphenyl disulfide as the devulcanization aid and powder-sized material. In this paper, the devulcanization process for passenger car tire rubber is upscaled from 15 g per batch and transformed into a continuous process in a co-rotating twin screw extruder with a capacity of 2 kg/h. As SBR is rather sensitive to devulcanization process conditions, such as thermal and mechanical energy input, the screw design was based on a low shear concept. A granulate with particle sizes from 1–3.5 mm was chosen for purity, as well as economic reasons. The devulcanization process conditions were fine-tuned in terms of: devulcanization conditions (time/temperature profile, concentration of devulcanization aid, extruder parameters (screw configuration, screw speed, fill factor and ancillary equipment (pre-treatment, extrudate handling. The influence of these parameters on the devulcanization efficiency and the quality of the final product will be discussed. The ratio of random to crosslink scission as determined by a Horikx plot was taken for the evaluation of the process and material. A best practice for continuous devulcanization will be given.

  14. Renormalizing Entanglement Distillation

    Science.gov (United States)

    Waeldchen, Stephan; Gertis, Janina; Campbell, Earl T.; Eisert, Jens

    2016-01-01

    Entanglement distillation refers to the task of transforming a collection of weakly entangled pairs into fewer highly entangled ones. It is a core ingredient in quantum repeater protocols, which are needed to transmit entanglement over arbitrary distances in order to realize quantum key distribution schemes. Usually, it is assumed that the initial entangled pairs are identically and independently distributed and are uncorrelated with each other, an assumption that might not be reasonable at all in any entanglement generation process involving memory channels. Here, we introduce a framework that captures entanglement distillation in the presence of natural correlations arising from memory channels. Conceptually, we bring together ideas from condensed-matter physics—ideas from renormalization and matrix-product states and operators—with those of local entanglement manipulation, Markov chain mixing, and quantum error correction. We identify meaningful parameter regions for which we prove convergence to maximally entangled states, arising as the fixed points of a matrix-product operator renormalization flow.

  15. Bioleaching of uranium in batch stirred tank reactor: Process optimization using Box–Behnken design

    International Nuclear Information System (INIS)

    Eisapour, M.; Keshtkar, A.; Moosavian, M.A.; Rashidi, A.

    2013-01-01

    Highlights: ► High amount of uranium recovery achieved using Acidithiobacillus ferrooxidans. ► ANOVA shows individual variables and their squares are statistically significant. ► The model can accurately predict the behavior of uranium recovery. ► The model shows that pulp density has the greatest effect on uranium recovery. - Abstract: To design industrial reactors, it is important to identify and optimize the effective parameters of the process. Therefore, in this study, a three-level Box–Behnken factorial design was employed combining with a response surface methodology to optimize pulp density, agitation speed and aeration rate in uranium bioleaching in a stirred tank reactor using a pure native culture of Acidithiobacillus ferrooxidans. A mathematical model was then developed by applying the least squares method using the software Minitab Version 16.1.0. The second order model represents the uranium recovery as a function of pulp density, agitation speed and aeration rate. An analysis of variance was carried out to investigate the effects of individual variables and their combined interactive effects on uranium recovery. The results showed that the linear and quadratic terms of variables were statistically significant whilst the interaction terms were statistically insignificant. The model estimated that a maximum uranium extraction (99.99%) could be obtained when the pulp density, agitation speed and aeration rate were set at optimized values of 5.8% w/v, 510 rpm and 250 l/h, respectively. A confirmatory test at the optimum conditions resulted in a uranium recovery of 95%, indicating a marginal error of 4.99%. Furthermore, control tests were performed to demonstrate the effect of A. ferrooxidans in uranium bioleaching process and showed that the addition of this microorganism greatly increases the uranium recovery

  16. Ethyl Acetate Synthesis by Coupling of Fixed-bed Reactor and Reactive Distillation Column—Process Integration Aspects

    Czech Academy of Sciences Publication Activity Database

    Smejkal, Q.; Kolena, J.; Hanika, Jiří

    2009-01-01

    Roč. 154, 1-3 (2009), s. 236-240 ISSN 1385-8947. [International Conference on Chemical Reactors - CHEMREACTOR -18 /18./. Malta, 23.09.2008-03.10.2008] Institutional research plan: CEZ:AV0Z40720504 Keywords : ethyl acetate * esterification * reactive distillation Subject RIV: CI - Industrial Chemistry, Chemical Engineering Impact factor: 2.816, year: 2009

  17. Effect of process variables on the quality characteristics of pelleted wheat distiller's dried grains with solubles

    Energy Technology Data Exchange (ETDEWEB)

    Jaya Shankar Tumuluru; Lope Tabil; Anthony Opoku; Maria Rosario Mosqueda; Olaniyi Fadeyi

    2011-04-01

    The rapid expansion of ethanol processing plants in Canada has resulted in a significant increase in the production of wheat-based distiller's dried grains with solubles (DDGS). Transportation and flowability problems associated with DDGS necessitate investigations on pelleting. In the present study, the effect of process variables like die temperature (T) and feed moisture content (Mw) on the pellet properties like pellet moisture content, durability and pellet density was explored using a single pelleting machine; further studies on pelleting DDGS using a pilot-scale pellet mill were also conducted to understand the effect of die diameter and steam conditioning on durability and bulk density of pellets. Proximate analysis of DDGS indicated that crude protein and dry matter were in the range of 37.37–40.33% and 91.27–92.60%, respectively. Linear regression models developed for pellet quality attributes like pellet moisture content, pellet density and durability adequately described the single pelleting process with R2 value of 0.97, 0.99 and 0.7, respectively. ANOVA results have indicated that linear terms T and Mw and the interaction term T × Mw were statistically significant at P < 0.01 and P < 0.1 for pellet moisture content and pellet density. Based on the trends of the surface plots, a medium T of about 50–80 °C and a low Mw of about 5.1% resulted in maximum pellet density and durability and minimum pellet moisture content. Results from pilot-scale studies indicated that bulk density, durability and throughput values were 436.8–528.9 kg m-3, 60.3–92.7% and 45.52–68.77 kg h-1, respectively. It was observed that both die diameter and steam addition had a significant effect on the bulk density and the durability values. The highest bulk density and durability were achieved with 6.4 mm die diameter with steam addition compared to 7.9 mm die with or without steam addition.

  18. On the evolution of morphology of zirconium sponge during reduction and distillation

    International Nuclear Information System (INIS)

    Kapoor, K.; Padmaprabu, C.; Nandi, D.

    2008-01-01

    High purity zirconium metal is produced by magnesio-thermic reduction of zirconium tetrachloride followed by vacuum distillation. The reduction process is carried out in a batch giving metal sponge and magnesium chloride in the reduced mass. The sponge is purified to using by vacuum distillation. The morphology of the sponge formed during the reduction and its influence on further processing has significant importance. In the present study, a detailed investigation involving evolution of the morphology of sponge particles and its implication during the vacuum distillation was carried out. The study of the microstructure was done using scanning electron microscopy and X-ray diffraction. It is observed that the nascent sponge formed is highly unstable which transforms to a needle-like morphology almost immediately, which further transforms to rounded and finally to a bulk shape. Faceting of the surface and needle-shape formation were observed in these particles, this is probably due to anisotropy in the surface energy. The morphology of the sponge formed during the reduction influences the distillation process. The fine needle-like shape sponge morphology leads to particle ejection, which is explained to be due to curvature effect. This is responsible for the formation of unwanted mass during distillation. XRD line broadening analysis indicates that the individual sponge particles are free from structural defects (dislocation) and are nearly single crystalline in nature

  19. Optimization study of pressure-swing distillation for the separation process of a maximum-boiling azeotropic system of water-ethylenediamine

    Energy Technology Data Exchange (ETDEWEB)

    Fulgueras, Alyssa Marie; Poudel, Jeeban; Kim, Dong Sun; Cho, Jungho [Kongju National University, Cheonan (Korea, Republic of)

    2016-01-15

    The separation of ethylenediamine (EDA) from aqueous solution is a challenging problem because its mixture forms an azeotrope. Pressure-swing distillation (PSD) as a method of separating azeotropic mixture were investigated. For a maximum-boiling azeotropic system, pressure change does not greatly affect the azeotropic composition of the system. However, the feasibility of using PSD was still analyzed through process simulation. Experimental vapor liquid equilibrium data of water-EDA system was studied to predict the suitability of thermodynamic model to be applied. This study performed an optimization of design parameters for each distillation column. Different combinations of operating pressures for the low- and high-pressure columns were used for each PSD simulation case. After the most efficient operating pressures were identified, two column configurations, low-high (LP+HP) and high-low (HP+ LP) pressure column configuration, were further compared. Heat integration was applied to PSD system to reduce low and high temperature utility consumption.

  20. Optimization study of pressure-swing distillation for the separation process of a maximum-boiling azeotropic system of water-ethylenediamine

    International Nuclear Information System (INIS)

    Fulgueras, Alyssa Marie; Poudel, Jeeban; Kim, Dong Sun; Cho, Jungho

    2016-01-01

    The separation of ethylenediamine (EDA) from aqueous solution is a challenging problem because its mixture forms an azeotrope. Pressure-swing distillation (PSD) as a method of separating azeotropic mixture were investigated. For a maximum-boiling azeotropic system, pressure change does not greatly affect the azeotropic composition of the system. However, the feasibility of using PSD was still analyzed through process simulation. Experimental vapor liquid equilibrium data of water-EDA system was studied to predict the suitability of thermodynamic model to be applied. This study performed an optimization of design parameters for each distillation column. Different combinations of operating pressures for the low- and high-pressure columns were used for each PSD simulation case. After the most efficient operating pressures were identified, two column configurations, low-high (LP+HP) and high-low (HP+ LP) pressure column configuration, were further compared. Heat integration was applied to PSD system to reduce low and high temperature utility consumption.

  1. Redesign of a Grignard-Based Active Pharmaceutical Ingredient (API) Batch Synthesis to a Flow Process for the Preparation of Melitracen HCl

    DEFF Research Database (Denmark)

    Pedersen, Michael J.; Skovby, Tommy; Mealy, Michael J.

    2018-01-01

    A Grignard-based batch process, for the preparation of Melitracen HCl, has been redesigned to fit a continuous reactor system. The Grignard addition is carried out at room temperature, with subsequent hydrolysis of the magnesium alkoxide intermediate followed by dehydration of the resulting alcoh...

  2. Bio-Remediation of Acid Mine Drainage in the Sarcheshmeh Porphyry Copper Mine by Fungi: Batch and Fixed Bed Process

    Directory of Open Access Journals (Sweden)

    Hanieh Soleimanifar

    2012-12-01

    Full Text Available Acid mine drainage (AMD containing high concentrations of iron and sulphate, low pH and variableconcentrations of heavy metals leads to many environmental problems. The concentrations of Cu and Mnare high in the AMD of the Sarcheshmeh porphyry copper mine, Kerman province, south of Iran. In thisstudy, the bio-remediation of Cu and Mn ions from acid mine drainage was investigated using two nativefungi called Aspergillus niger and Phanerochaete chrysosporium which were extracted from the soil andsediment samples of the Shour River at the Sarcheshmeh mine. The live fungi was first harvested andthen killed by boiling in 0.5 N NaOH solution. The biomass was finally dried at 60 C for 24 h andpowdered. The optimum biosorption parameters including pH, temperature, the amount of biosorbent andcontact time were determined in a batch system. The optimum pH varied between 5 and 6. It was foundthat the biosorption process increased with an increase in temperature and the amount of biosorbent.Biosorption data were attempted by Langmuir and Freundlich isotherm models and showed a good match.Kinetic studies were also carried out in the present study. The results show that the second-order kineticsmodel fits well the experimental data. The biosorption experiments were further investigated with acontinuous system to compare the biosorption capacities of two systems. The results show thatbiosorption process using a continuous system increases efficiency up to 99%. A desorption process waseventually performed in order to recover Copper and Manganese ions. This process was successful andfungi could be used again.

  3. Quantifying Porosity through Automated Image Collection and Batch Image Processing: Case Study of Three Carbonates and an Aragonite Cemented Sandstone

    Directory of Open Access Journals (Sweden)

    Jim Buckman

    2017-08-01

    Full Text Available Modern scanning electron microscopes often include software that allows for the possibility of obtaining large format high-resolution image montages over areas of several square centimeters. Such montages are typically automatically acquired and stitched, comprising many thousand individual tiled images. Images, collected over a regular grid pattern, are a rich source of information on factors such as variability in porosity and distribution of mineral phases, but can be hard to visually interpret. Additional quantitative data can be accessed through the application of image analysis. We use backscattered electron (BSE images, collected from polished thin sections of two limestone samples from the Cretaceous of Brazil, a Carboniferous limestone from Scotland, and a carbonate cemented sandstone from Northern Ireland, with up to 25,000 tiles per image, collecting numerical quantitative data on the distribution of porosity. Images were automatically collected using the FEI software Maps, batch processed by image analysis (through ImageJ, with results plotted on 2D contour plots with MATLAB. These plots numerically and visually clearly express the collected porosity data in an easily accessible form, and have application for the display of other data such as pore size, shape, grain size/shape, orientation and mineral distribution, as well as being of relevance to sandstone, mudrock and other porous media.

  4. Biosynthesis of poly-3-hydroxybutyrate (PHB) from glycerol by Paracoccus denitrificans in a batch bioreactor: effect of process variables.

    Science.gov (United States)

    Kalaiyezhini, D; Ramachandran, K B

    2015-01-01

    In this study, the kinetics of poly-3-hydroxybutyrate (PHB) biosynthesis from glycerol by Paracoccus denitrificans DSMZ 413 were explored in a batch bioreactor. Effects of inorganic and organic nitrogen source, carbon to nitrogen ratio, and other process variables such as pH, aeration, and initial glycerol concentration on PHB production were investigated in a 2.5-L bioreactor. Yeast extract was found to be the best nitrogen source compared to several organic nitrogen sources tested. At pH 6, specific growth rate, product formation rate, and accumulation of PHB within the cell were maximum. Specific growth rate increased with increase in oxygen transfer rate, but moderate oxygen transfer rate promoted PHB production. High glycerol concentration inhibited specific product formation rate but not growth. High initial carbon/nitrogen (C/N) ratio favored PHB accumulation and its productivity. At a C/N ratio of 21.4 (mol mol(-1)), 10.7 g L(-1) of PHB corresponding to 72% of cell dry weight was attained.

  5. The improvement of the quality of polluted irrigation water through a phytoremediation process in a hydroponic batch culture system

    Science.gov (United States)

    Retnaningdyah, Catur

    2017-11-01

    The objective of this research was to determine the effectiveness of a phytoremediation process using some local hydro macrophytes to reduce fertilizer residue in irrigation water in order to support healthy agriculture and to prevent eutrophication and algae bloom in water. A phytoremediation process was carried out in a hydroponic floating system by using transparent plastic bags of 1 m in diameter and 1 m in height that were placed in collecting ponds before they were used for agricultural activities. Paddy soils were used as substrates in this system. The irrigation water was treated with nutrient enrichment (Urea and SP-36 fertilizers). Then, the system was planted with remediation actors (Azolla sp., Ipomoea aquatica, Limnocharis flava, Marsilea crenata, polyculture of those hydro macrophytes and control). The improvement of the water quality as a result of the phytoremediation process was characterized by a decline in the concentration of some physicochemical parameters, which were measured at 7 days after incubation, as well as an increase in the plankton diversity index value. The results showed that all of the hydro macrophytes used in this research, which was grown in the hydroponic batch culture system for a period of 7 days, were able to significantly improve the irrigation water quality, which was enriched by the synthetic fertilizers Urea and SP36. This was reflected by a significant decrease in the concentration of water TSS, nitrate, BOD, COD and total phosphate and an increase in the value of water DO at 7 days after incubation. Improvement of the water quality is also reflected in the increasing plankton diversity index value as a bioindicator of water pollution indicating a change in the pollution status from moderately polluted to slightly polluted at 7 days after incubation.

  6. Distilling hydrocarbon oils

    Energy Technology Data Exchange (ETDEWEB)

    Tausz, J

    1924-07-16

    Hydrocarbon oils such as petroleum, shale oils, lignite or coal tar oils are purified by distilling them and collecting the distillate in fractions within narrow limits so that all the impurities are contained in one or more of the narrow fractions. In distilling ligroin obtained by destructive distillation of brown coal, it is found that the coloring and resin-forming constituents are contained in the fractions distilling over at 62 to 86/sup 0/C and 108/sup 0/C. The ligroin is purified, therefore, by distillating in an apparatus provided with an efficient dephlegmotor and removing these two fractions. The distillation may be carried out wholly or in part under reduced pressure, and fractions separated under ordinary pressure may be subsequently distilled under reduced pressure. The hydrocarbons may be first separated into fractions over wider limits and the separate fractions be subjected to a further fractional distillation.

  7. Extraction of Citrus Hystrix D.C. (Kaffir Lime) Essential Oil Using Automated Steam Distillation Process: Analysis of Volatile Compounds

    International Nuclear Information System (INIS)

    Nurhani Kasuan; Zuraida Muhammad; Zakiah Yusoff; Mohd Hezri Fazalul Rahiman; Mohd Nasir Taib; Zaibunnisa Abdul Haiyee

    2013-01-01

    An automated steam distillation was successfully used to extract volatiles from Citrus hystrix D.C (Kaffir lime) peels. The automated steam distillation integrated with robust temperature control can commercially produce large amount of essential oil with efficient heating system. Objective of this study is to quantify the oil production rate using automated steam distillation and analyze the composition of volatiles in Kaffir lime peels oil at different controlled and uncontrolled temperature conditions. From the experimentation, oil extraction from Kaffir lime peels only took approximately less than 3 hours with amount of oil yield was 13.4 % more than uncontrolled temperature. The identified major compounds from Kaffir lime peels oil were sabinene, β-pinene, limonene, α-pinene, camphene, myrcene, terpinen-4-ol, α-terpineol, linalool, terpinolene and citronellal which are considered to have good organoleptic quality. In contrast with uncontrolled temperature, oil analysis revealed that some important volatile compounds were absent such as terpinolene, linalool, terpinen-4-ol due to thermal degradation effect from fast heating of extracted material. (author)

  8. Systematic development of a two-stage fed-batch process for lipid accumulation in Rhodotorula glutinis.

    Science.gov (United States)

    Lorenz, Eric; Runge, Dennis; Marbà-Ardébol, Anna-Maria; Schmacht, Maximilian; Stahl, Ulf; Senz, Martin

    2017-03-20

    The application of oleaginous yeast cells as feed supplement, for instance in aqua culture, can be a meaningful alternative for fish meal and oil additives. Therefore, a two-stage fed-batch process split into growth and lipogenesis phase was systematically developed to enrich the oleaginous yeast Rhodotorula glutinis Rh-00301 with high amounts of lipids at industrial relevant biomasses. Thereby, the different carbon sources glucose, sucrose and glycerol were investigated concerning their abilities to serve as a suited raw material for growth and/or lipid accumulation. With the background of economic efficiency C/N ratios of 40, 50 and 70 were investigated as well. It became apparent that glycerol is an improper carbon source most likely because of the passive diffusion of this compound caused by absence of active transporters. The opposite was observed for sucrose, which is the main carbon source in molasses. Finally, an industrially applicable process was successfully established that ensures biomasses of 106±2gL -1 combined with an attractive lipid content of 63±6% and a high lipid-substrate yield (Y L/S ) of 0.18±0.02gg -1 in a short period of time (84h). Furthermore, during these studies a non-negligible formation of the by-product glycerol was detected. This characteristic of R. glutinis is discussed related to other oleaginous yeasts, where glycerol formation is absent. Nevertheless, due to modifications in the feeding procedure, the formation of glycerol could have been reduced but not avoided. Copyright © 2017 Elsevier B.V. All rights reserved.

  9. Louisiana SIP: LAC 33:III Ch 21 Subchap J, 2147--Limiting Volatile Organic Compound (VOC) Emissions from Reactor Processes and Distillation Operations in Synthetic Organic Chemical manufacturing Industry (SOCMI); SIP effective 1998-02-02 (LAc74) to more..

    Science.gov (United States)

    Louisiana SIP: LAC 33:III Ch 21 Subchap J, 2147--Limiting Volatile Organic Compound (VOC) Emissions from Reactor Processes and Distillation Operations in Synthetic Organic Chemical manufacturing Industry (SOCMI); SIP effective 1998-02-02 (LAc74) more...

  10. Louisiana SIP: LAC 33:III Ch 2147. Limiting Volatile Organic Compound (VOC) Emissions from Reactor Processes and Distillation Operations in Synthetic Organic Chemical manufacturing Industry (SOCMI); SIP effective 2011-08-04 (LAd34) to 2017-09-27

    Science.gov (United States)

    Louisiana SIP: LAC 33:III Ch 2147. Limiting Volatile Organic Compound (VOC) Emissions from Reactor Processes and Distillation Operations in Synthetic Organic Chemical manufacturing Industry (SOCMI); SIP effective 2011-08-04 (LAd34) to 2017-09-27

  11. Quantitative evaluation of yeast's requirement for glycerol formation in very high ethanol performance fed-batch process

    Directory of Open Access Journals (Sweden)

    Nevoigt Elke

    2010-05-01

    Full Text Available Abstract Background Glycerol is the major by-product accounting for up to 5% of the carbon in Saccharomyces cerevisiae ethanolic fermentation. Decreasing glycerol formation may redirect part of the carbon toward ethanol production. However, abolishment of glycerol formation strongly affects yeast's robustness towards different types of stress occurring in an industrial process. In order to assess whether glycerol production can be reduced to a certain extent without jeopardising growth and stress tolerance, the yeast's capacity to synthesize glycerol was adjusted by fine-tuning the activity of the rate-controlling enzyme glycerol 3-phosphate dehydrogenase (GPDH. Two engineered strains whose specific GPDH activity was significantly reduced by two different degrees were comprehensively characterized in a previously developed Very High Ethanol Performance (VHEP fed-batch process. Results The prototrophic strain CEN.PK113-7D was chosen for decreasing glycerol formation capacity. The fine-tuned reduction of specific GPDH activity was achieved by replacing the native GPD1 promoter in the yeast genome by previously generated well-characterized TEF promoter mutant versions in a gpd2Δ background. Two TEF promoter mutant versions were selected for this study, resulting in a residual GPDH activity of 55 and 6%, respectively. The corresponding strains were referred to here as TEFmut7 and TEFmut2. The genetic modifications were accompanied to a strong reduction in glycerol yield on glucose; the level of reduction compared to the wild-type was 61% in TEFmut7 and 88% in TEFmut2. The overall ethanol production yield on glucose was improved from 0.43 g g-1 in the wild type to 0.44 g g-1 measured in TEFmut7 and 0.45 g g-1 in TEFmut2. Although maximal growth rate in the engineered strains was reduced by 20 and 30%, for TEFmut7 and TEFmut2 respectively, strains' ethanol stress robustness was hardly affected; i.e. values for final ethanol concentration (117 ± 4 g

  12. UHPLC-MS/MS Quantification Combined with Chemometrics for Comparative Analysis of Different Batches of Raw, Wine-Processed, and Salt-Processed Radix Achyranthis Bidentatae

    Directory of Open Access Journals (Sweden)

    Liu Yang

    2018-03-01

    Full Text Available An accurate and reliable method using ultra-high performance liquid chromatography combined with triple quadrupole tandem mass spectrometry (UHPLC–MS/MS was established for simultaneous quantification of five major bioactive analytes in raw, wine-processed, and salt-processed Radix Achyranthis bidentatae (RAB. The results showed that this method exhibited desirable sensitivity, precision, stability, and repeatability. The overall intra-day and inter-day variations (RSD were in the range of 1.57–2.46 and 1.51–3.00%, respectively. The overall recoveries were 98.58–101.48% with a relative standard deviation (RSD of 0.01–1.86%. In addition, the developed approach was applied to 21 batches of raw, wine-processed, and salt-processed samples of RAB. Hierarchical clustering analysis (HCA, principal component analysis (PCA, heat map, and boxplot analysis were performed to evaluate the quality of raw, wine-processed, and salt-processed RAB collected from different regions. The chemometrics combined with the quantitative analysis based on UHPLC–MS/MS results indicated that the content of five analytes increased significantly in processed RAB compared to raw RAB.

  13. Control of distributed heat transfer mechanisms in membrane distillation plants

    KAUST Repository

    Laleg-Kirati, Taous-Meriem; Eleiwi, Fadi; Karam, Ayman M.

    2017-01-01

    Various examples are provided that are related to boundary control in membrane distillation (MD) processes. In one example, a system includes a membrane distillation (MD) process comprising a feed side and a permeate side separated by a membrane

  14. Development of interactive graphic user interfaces for modeling reaction-based biogeochemical processes in batch systems with BIOGEOCHEM

    Science.gov (United States)

    Chang, C.; Li, M.; Yeh, G.

    2010-12-01

    The BIOGEOCHEM numerical model (Yeh and Fang, 2002; Fang et al., 2003) was developed with FORTRAN for simulating reaction-based geochemical and biochemical processes with mixed equilibrium and kinetic reactions in batch systems. A complete suite of reactions including aqueous complexation, adsorption/desorption, ion-exchange, redox, precipitation/dissolution, acid-base reactions, and microbial mediated reactions were embodied in this unique modeling tool. Any reaction can be treated as fast/equilibrium or slow/kinetic reaction. An equilibrium reaction is modeled with an implicit finite rate governed by a mass action equilibrium equation or by a user-specified algebraic equation. A kinetic reaction is modeled with an explicit finite rate with an elementary rate, microbial mediated enzymatic kinetics, or a user-specified rate equation. None of the existing models has encompassed this wide array of scopes. To ease the input/output learning curve using the unique feature of BIOGEOCHEM, an interactive graphic user interface was developed with the Microsoft Visual Studio and .Net tools. Several user-friendly features, such as pop-up help windows, typo warning messages, and on-screen input hints, were implemented, which are robust. All input data can be real-time viewed and automated to conform with the input file format of BIOGEOCHEM. A post-processor for graphic visualizations of simulated results was also embedded for immediate demonstrations. By following data input windows step by step, errorless BIOGEOCHEM input files can be created even if users have little prior experiences in FORTRAN. With this user-friendly interface, the time effort to conduct simulations with BIOGEOCHEM can be greatly reduced.

  15. Method and arrangement of distillation of shales

    Energy Technology Data Exchange (ETDEWEB)

    Bergh, S V

    1920-03-29

    A method is given of distilling shale and other bituminous materials utilizing the heat from the combustion of the residue, possibly with additional heat from other fuels. It is characterized by the shale, which is arranged in layers, being first submitted to a process of distillation utilizing the heat mentioned, and at the same time recovering the products of distillation, and second the shale being burned without disturbing the layers to any appreciable extent. The patent has 16 more claims.

  16. Catalytic distillation structure

    Science.gov (United States)

    Smith, L.A. Jr.

    1984-04-17

    Catalytic distillation structure is described for use in reaction distillation columns, and provides reaction sites and distillation structure consisting of a catalyst component and a resilient component intimately associated therewith. The resilient component has at least about 70 volume % open space and is present with the catalyst component in an amount such that the catalytic distillation structure consists of at least 10 volume % open space. 10 figs.

  17. Efficiency of fermionic quantum distillation

    Energy Technology Data Exchange (ETDEWEB)

    Herbrych, Jacek W. [Univ. of Tennessee, Knoxville, TN (United States); Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Feiguin, Adrian E. [Northeastern Univ., Boston, MA (United States); Dagotto, Elbio R. [Univ. of Tennessee, Knoxville, TN (United States); Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Heidrich-Meisner, F. [Ludwig-Maximilians-Univ. Munchen, Munchen (Germany)

    2017-09-13

    Here, we present a time-dependent density-matrix renormalization group investigation of the quantum distillation process within the Fermi-Hubbard model on a quasi-one-dimensional ladder geometry. The term distillation refers to the dynamical, spatial separation of singlons and doublons in the sudden expansion of interacting particles in an optical lattice, i.e., the release of a cloud of atoms from a trapping potential. Remarkably, quantum distillation can lead to a contraction of the doublon cloud, resulting in an increased density of the doublons in the core region compared to the initial state. As a main result, we show that this phenomenon is not limited to chains that were previously studied. Interestingly, there are additional dynamical processes on the two-leg ladder such as density oscillations and self-trapping of defects that lead to a less efficient distillation process. An investigation of the time evolution starting from product states provides an explanation for this behavior. Initial product states are also considered since in optical lattice experiments, such states are often used as the initial setup. We propose configurations that lead to a fast and efficient quantum distillation.

  18. Model-based intensification of a fed-batch microbial process for the maximization of polyhydroxybutyrate (PHB) production rate.

    Science.gov (United States)

    Penloglou, Giannis; Vasileiadou, Athina; Chatzidoukas, Christos; Kiparissides, Costas

    2017-08-01

    An integrated metabolic-polymerization-macroscopic model, describing the microbial production of polyhydroxybutyrate (PHB) in Azohydromonas lata bacteria, was developed and validated using a comprehensive series of experimental measurements. The model accounted for biomass growth, biopolymer accumulation, carbon and nitrogen sources utilization, oxygen mass transfer and uptake rates and average molecular weights of the accumulated PHB, produced under batch and fed-batch cultivation conditions. Model predictions were in excellent agreement with experimental measurements. The validated model was subsequently utilized to calculate optimal operating conditions and feeding policies for maximizing PHB productivity for desired PHB molecular properties. More specifically, two optimal fed-batch strategies were calculated and experimentally tested: (1) a nitrogen-limited fed-batch policy and (2) a nitrogen sufficient one. The calculated optimal operating policies resulted in a maximum PHB content (94% g/g) in the cultivated bacteria and a biopolymer productivity of 4.2 g/(l h), respectively. Moreover, it was demonstrated that different PHB grades with weight average molecular weights of up to 1513 kg/mol could be produced via the optimal selection of bioprocess operating conditions.

  19. An improved crude oil atmospheric distillation process for energy integration: Part II: New approach for energy saving by use of residual heat

    International Nuclear Information System (INIS)

    Benali, Tahar; Tondeur, Daniel; Jaubert, Jean Noël

    2012-01-01

    In Part I of this paper, it was shown on thermodynamic grounds that introducing a flash in the preheating train of an atmospheric oil distillation process, together with an appropriate introduction of the resulting vapour into the column, could potentially bring substantial energy savings, by reducing the duty of the preheating furnace, by doing some pre-fractionation and by reducing the column irreversibilities. Part II expands on this idea by showing how this can be done while keeping the throughput and the product characteristics unchanged. The outcome is that placing several flashes after the heat exchangers and feeding the corresponding vapour streams to the appropriate trays of the column reduces the pumparound flows and the heat brought to the preheating train. The resulting heat deficit may then be compensated in an additional heat exchanger by using low level heat recuperated from the products of the distillation and/or imported from other processes. The use of this residual heat reduces the furnace duty by approximately an equivalent amount. Thus high level energy (fuel-gas burnt in the furnace) is replaced by residual low level heat. The simulation with an example flowsheet shows that the savings on fuel could be as high as 21%. - Highlights: ► Flash installation in the preheating train of the crude oil distillation process. ► Pumparound streams and heat sent to the preheating train are reduced. ► A high level heat deficit is induced and replaced by low level heat. ► Considerable energy savings and greenhouse gas emissions are achieved.

  20. Low temperature distillation of coal, shale, etc

    Energy Technology Data Exchange (ETDEWEB)

    1938-08-12

    A process is disclosed for the low temperature distillation of solid carbonaceous fuels, such as coal, lignite, shale or the like, which comprises feeding or supplying the comminuted fuel in the form of a layer of shallow depth to drying and distilling zones in succession moving the fuel forward through the zones, submitting it to progressively increasing nonuniform heating therein by combustion gases supplied to the distillation zone and traveling thence to the drying zone, the gases heating the distillation zone indirectly and the drying zone both indirectly and then directly such that the fuel retains its solid discrete form during substantially the whole of its travel through the drying and distillation zones, subjecting the fuel for a portion of its travel to a zigzag ploughing and propelling movement on a heated sole, and increasing the heating so as to cause fusion of the fuel immediately prior to its discharge from the distillation zone.

  1. Distilling carbonaceous materials

    Energy Technology Data Exchange (ETDEWEB)

    Garrow, J R

    1921-04-16

    To obtain an increased yield of by-products such as oils, ammonia, and gas from coal, oil shale, wood, peat, and the like by low and medium temperature processes, the requisite quantity of hot producer gas from a gas producer, is caused to travel, without ignition, through the material as it passes in a continuous manner through the retort so that the sensible heat of the producer gas is utilized to produce distillation of the carbonaceous material, the gases passing to a condenser, absorption apparatus, and an ammonia absorber respectively. In a two-stage method of treatment of materials such as peat or the like, separate supplies of producer gas are utilized for a preliminary drying operation and for the distillation of the material, the drying receptacle and the retort being joined together to render the process continuous. The gas from the drying receptacle may be mixed with the combined producer and retort gas from the retort, after the hydrocarbon oils have deen removed therefrom.

  2. HLW Feed Delivery AZ101 Batch Transfer to the Private Contractor Transfer and Mixing Process Improvements [Initial Release at Rev 2

    Energy Technology Data Exchange (ETDEWEB)

    DUNCAN, G.P.

    2000-02-28

    The primary purpose of this business case is to provide Operations and Maintenance with a detailed transfer process review for the first High Level Waste (HLW) feed delivery to the Privatization Contractor (PC), AZ-101 batch transfer to PC. The Team was chartered to identify improvements that could be implemented in the field. A significant penalty can be invoked for not providing the quality, quantity, or timely delivery of HLW feed to the PC.

  3. Single-step syngas-to-distillates (S2D) process based on biomass-derived syngas--a techno-economic analysis.

    Science.gov (United States)

    Zhu, Yunhua; Jones, Susanne B; Biddy, Mary J; Dagle, Robert A; Palo, Daniel R

    2012-08-01

    This study compared biomass gasification based syngas-to-distillate (S2D) systems using techno-economic analysis (TEA). Three cases, state of technology (SOT), goal, and conventional, were compared in terms of performance and cost. The SOT case represented the best available experimental results for a process starting with syngas using a single-step dual-catalyst reactor for distillate generation. The conventional case mirrored a conventional two-step S2D process consisting of separate syngas-to-methanol and methanol-to-gasoline (MTG) processes. The goal case assumed the same performance as the conventional, but with a single-step S2D technology. TEA results revealed that the SOT was more expensive than the conventional and goal cases. The SOT case suffers from low one-pass yield and high selectivity to light hydrocarbons, both of which drive up production cost. Sensitivity analysis indicated that light hydrocarbon yield and single pass conversion efficiency were the key factors driving the high cost for the SOT case. Copyright © 2012 Elsevier Ltd. All rights reserved.

  4. Method of distillation of alum shale

    Energy Technology Data Exchange (ETDEWEB)

    Hultman, G H

    1920-02-03

    A method is given of distilling alum shale by means of preheated gases obtained from the process of distillation in which the gases are circulating within a system consisting of the retort, the condensation apparatus, and generator, each separate. It is characterized by leading the gases produced during the distillation through a condensation apparatus for separation of the condensable products, such as oil, benzene, ammonia, and sulfur, and the noncondensable gases are conveyed through one or more heated generators that have been charged with residue from the process of distillation (any superfluous amount of gas formed during the process being released). The heated gases are thereupon passed to the retort for completion of the distillation process.

  5. Constraining Path-Dependent Processes During Basalt-CO2 Interactions with Observations From Flow-Through and Batch Experiments

    Science.gov (United States)

    Thomas, D.; Garing, C.; Zahasky, C.; Harrison, A. L.; Bird, D. K.; Benson, S. M.; Oelkers, E. H.; Maher, K.

    2017-12-01

    Predicting the timing and magnitude of CO2 storage in basaltic rocks relies partly on quantifying the dependence of reactivity on flow path and mineral distribution. Flow-through experiments that use intact cores are advantageous because the spatial heterogeneity of pore space and reactive phases is preserved. Combining aqueous geochemical analyses and petrologic characterization with non-destructive imaging techniques (e.g. micro-computed tomography) constrains the relationship between irreversible reactions, pore connectivity and accessible surface area. Our work enhances these capabilities by dynamically imaging flow through vesicular basalts with Positron Emission Tomography (PET) scanning. PET highlights the path a fluid takes by detecting photons produced during radioactive decay of an injected radiotracer (FDG). We have performed single-phase, CO2-saturated flow-through experiments with basaltic core from Iceland at CO2 sequestration conditions (50 °C; 76-90 bar Ptot). Constant flow rate and continuous pressure measurements at the inlet and outlet of the core constrain permeability. We monitor geochemical evolution through cation and anion analysis of outlet fluid sampled periodically. Before and after reaction, we perform PET scans and characterize the core using micro-CT. The PET scans indicate a discrete, localized flow path that appears to be a micro-crack connecting vesicles, suggesting that vesicle-lining minerals are immediately accessible and important reactants. Rapid increases in aqueous cation concentration, pH and HCO3- indicate that the rock reacts nearly immediately after CO2 injection. After 24 hours the solute release decreases, which may reflect a transition to reaction with phases with slower kinetic dissolution rates (e.g. zeolites and glasses to feldspar), a decrease in available reactive surface area or precipitation. We have performed batch experiments using crushed material of the same rock to elucidate the effect of flow path

  6. Extension of a reactive distillation process design methodology: application to the hydrogen production through the Iodine-Sulfur thermochemical cycle; Generalisation d'une approche de conception de procedes de distillation reactive: application a la production d'hydrogene par le cycle thermochimique I-S

    Energy Technology Data Exchange (ETDEWEB)

    Belaissaoui, B

    2006-02-15

    Reactive distillation is a promising way to improve classical processes. This interest has been comforted by numerous successful applications involving reactive systems in liquid phase but never in vapour phase. In this context, general design tools have been developed for the analysis of reactive distillation processes whatever the reactive phase. A general model for open condensation and evaporation of vapour or liquid reactive systems in chemical equilibrium has been written and applied to extend the feasibility analysis, synthesis and design methods of the sequential design methodology of R. Thery (2002). The extended design methodology is applied to the industrial production of hydrogen through the iodine-sulphur thermochemical cycle by vapour phase reactive distillation. A column configuration is proposed with better performance formerly published configuration. (author)

  7. Production of pullulan by a thermotolerant Aureobasidium pullulans strain in non-stirred fed batch fermentation process

    Directory of Open Access Journals (Sweden)

    Ranjan Singh

    2012-09-01

    Full Text Available Total 95 isolates of Aureobasidium pullulans were isolated from different flowers and leaves samples, out of which 11 thermotolerant strains produced pullulan. One thermotolerant non-melanin pullulan producing strain, designated as RG-5, produced highest pullulan (37.1±1.0 g/l at 42ºC, pH 5.5 in 48h of incubation with 3% sucrose and 0.5% ammonium sulphate in a non-stirred fed batch fermentor of 6 liters capacity. The two liters of initial volume of fermentation medium was further fed with the 2 liters in two successive batches at 5 h interval into the fermentor. The sterile air was supplied only for 10h at the rate of 0.5 vvm.

  8. Production of pullulan by a thermotolerant aureobasidium pullulans strain in non-stirred fed batch fermentation process.

    Science.gov (United States)

    Singh, Ranjan; Gaur, Rajeeva; Tiwari, Soni; Gaur, Manogya Kumar

    2012-07-01

    Total 95 isolates of Aureobasidium pullulans were isolated from different flowers and leaves samples, out of which 11 thermotolerant strains produced pullulan. One thermotolerant non-melanin pullulan producing strain, designated as RG-5, produced highest pullulan (37.1±1.0 g/l) at 42(o)C, pH 5.5 in 48h of incubation with 3% sucrose and 0.5% ammonium sulphate in a non-stirred fed batch fermentor of 6 liters capacity. The two liters of initial volume of fermentation medium was further fed with the 2 liters in two successive batches at 5 h interval into the fermentor. The sterile air was supplied only for 10h at the rate of 0.5 vvm.

  9. A new procedure for the determination of distillation temperature distribution of high-boiling petroleum products and fractions.

    Science.gov (United States)

    Boczkaj, Grzegorz; Przyjazny, Andrzej; Kamiński, Marian

    2011-03-01

    The distribution of distillation temperatures of liquid and semi-fluid products, including petroleum fractions and products, is an important process and practical parameter. It provides information on properties of crude oil and content of particular fractions, classified on the basis of their boiling points, as well as the optimum conditions of atmospheric or vacuum distillation. At present, the distribution of distillation temperatures is often investigated by simulated distillation (SIMDIS) using capillary gas chromatography (CGC) with a short capillary column with polydimethylsiloxane as the stationary phase. This paper presents the results of investigations on the possibility of replacing currently used CGC columns for SIMDIS with a deactivated fused silica capillary tube without any stationary phase. The SIMDIS technique making use of such an empty fused silica column allows a considerable lowering of elution temperature of the analytes, which results in a decrease of the final oven temperature while ensuring a complete separation of the mixture. This eliminates the possibility of decomposition of less thermally stable mixture components and bleeding of the stationary phase which would result in an increase of the detector signal. It also improves the stability of the baseline, which is especially important in the determination of the end point of elution, which is the basis for finding the final temperature of distillation. This is the key parameter for the safety process of hydrocracking, where an excessively high final temperature of distillation of a batch can result in serious damage to an expensive catalyst bed. This paper compares the distribution of distillation temperatures of the fraction from vacuum distillation of petroleum obtained using SIMDIS with that obtained by the proposed procedure. A good agreement between the two procedures was observed. In addition, typical values of elution temperatures of n-paraffin standards obtained by the two

  10. Solar power water distillation unit

    International Nuclear Information System (INIS)

    Hameed, Kamran; Khan, Muhammad Muzammil; Ateeq, Ijlal Shahrukh; Omair, Syed Muhammad; Ahmer, Muhammad; Wajid, Abdul

    2013-01-01

    Clean drinking water is the basic necessity for every human being, but about 1.1 billion people in the world lacked proper drinking water. There are many different types of water purification processes such as filtration, reverse osmosis, ultraviolet radiation, carbon absorption, but the most reliable processes are distillation and boiling. Water purification, such as distillation, is especially important in regions where water resources or tap water is not suitable for ingesting without boiling or chemical treatment. In design project It treats the water by combining different methods such as Filtration, Distillation and a technique called concentrated solar power (CSP). Distillation is literally the method seen in nature, whereby: the sun heats the water on the earth's surface, the water is turned into a vapor (evaporation) and rises, leaving contaminants behind, to form clouds. As the upper atmosphere drops in temperature the vapors cool and convert back to water to form water. In this project distillation is achieved by using a parabolic mirror which boils water at high temperature. Filtration is done by sand filter and carbon filter. First sand filter catches the sand particles and the carbon filter which has granules of active carbon is used to remove odor dissolved gases from water. This is the Pre-treatment of water. The filtered water is then collected in a water container at a focus of parabolic mirror where distillation process is done. Another important feature of designed project is the solar tracking of a parabolic mirror which increases the efficiency of a parabolic mirror [1],[2].

  11. Method of start-up operation of a liquefaction and distillation apparatus for processing waste gases containing radioactive rare gases

    International Nuclear Information System (INIS)

    Ota, Masakazu; Tani, Akira; Hashimoto, Hiroshi; An, Bunzai; Kanazawa, Toshio.

    1975-01-01

    Object: To enable reduction of cooling time, simplification of maintenance, and release of cooling gas outside system. Structure: In starting of the liquefaction and distillation apparatus, liquid nitrogen is introduced into the tower bottom of a rectification tower from a liquid nitrogen tank through a liquid nitrogen supply line to vaporize the liquid nitrogen with help of heat entered from outside and a heater. The vaporized nitrogen gas moves up while cooling the interior of the rectification tower and is guided by a vacuum pump from the top of tower toward the purifying gas line and low temperature heat exchanger and disharging into atmosphere. When the interior of the apparatus is sufficiently cooled in a manner as described above, the liquid nitrogen supply line is closed, the liquid nitrogen is fed to a condenser, and the waste gases containing the radioactive rare gases from the raw exhaust supply line are introduced into the rectification tower for entry of normal operation. (Kamimura, M.)

  12. Use of Reactive Distillation for Biodiesel Production: A Literature Survey

    Directory of Open Access Journals (Sweden)

    Muhammad Dani Supardan

    2006-06-01

    Full Text Available Biodiesel has been shown to be the best substitute for fossil-based fuels to its environmental advantages and renewable resource availability. There is a great demand for the commercialization of biodiesel production, which in turn calls for a technically and economically reactor technology. The production of biodiesel in existing batch and continuous-flow processes requires excess alcohol, typically 100%, over the stoichiometric molar requirement in order to drive the chemical reaction to completion. In this study, a novel reactor system using a reactive distillation (RD technique was discussed for biodiesel production. RD is a chemical unit operation in which chemical reactions and separations occur simultaneously in one unit. It is an effective alternative to the classical combination of reactor and separation units especially when involving reversible or consecutive chemical reactions such as transesterication process in biodiesel production.

  13. Continuous fractional distillation of petroleum

    Energy Technology Data Exchange (ETDEWEB)

    1921-11-05

    This invention has for its object a process of distillation, fractional, and continuous, of shale oil, tar, etc., characterized by the vapors leaving the evaporation chamber being forced, before condensation, to go over a continuous circuit. The vapors traverse first a preheater then return to the vaporization chamber in which they are passed along large surfaces and by application of the counter-current principle in contact with the liquid to be distilled. They stream through the chamber in a continuous manner (the quantity of vapor emitted in the circuit being determined in a manner to advance the distillation just to completion); the excess of vapor formed being removed from the circuit and sent to a condensing apparatus for fractionation.

  14. Refining shale-oil distillates

    Energy Technology Data Exchange (ETDEWEB)

    Altpeter, J

    1952-03-17

    A process is described for refining distillates from shale oil, brown coal, tar, and other tar products by extraction with selective solvents, such as lower alcohols, halogen-hydrins, dichlorodiethyl ether, liquid sulfur dioxide, and so forth, as well as treating with alkali solution, characterized in that the distillate is first treated with completely or almost completely recovered phenol or cresotate solution, the oil is separated from the phenolate with solvent, for example concentrated or adjusted to a determined water content of lower alcohol, furfural, halogen-hydrin, dichlorodiethyl ether, liquid sulfur dioxide, or the like, extracted, and the raffinate separated from the extract layer, if necessary after distillation or washing out of solvent, and freeing with alkali solution from residual phenol or creosol.

  15. Performance indicators of bioethanol distillation

    International Nuclear Information System (INIS)

    Marriaga, Nilson

    2009-01-01

    The increase of biofuels demand accelerates the construction of new production plants and technological improvements in the process so the development of versatile tools for evaluating alternatives becomes an undeniable challenge. It was established through heuristic rules, thermodynamic analysis and simulation computer the energy consumption and performance indicators that govern, from fermented mash (ethanol 8.5 % v/v), the distillation of various capacities for bioethanol production: 20, 60, 100 and 150 KLD (kiloliters / day) through Aspen PlusTM simulator. It was found that the distillation demand nearly 30% of heat that would be obtained by burning alcohol fuel produced thus it is necessary the use of raw materials that generate enough biomass to produce the steam required. In addition, correlations were found to allow for easy diameters of distillation columns in terms of production capacity.

  16. Distilling solid carbonaceous materials

    Energy Technology Data Exchange (ETDEWEB)

    Nielsen, H; Laing, B

    1926-12-04

    In a process of distilling solid carbonaceous materials with by-product recovery, the time factor and the temperature gradient during the distillation period are so controlled that a temperature difference exceeding 150/sup 0/C is avoided between the temperatures at the center and periphery of any suitable size of material or thickness of fuel bed. The material is heated by direct contact with an inert gas, such as water gas, producer gas, or combustion gases, which is passed in counterflow to the material and whose volume is such as to lower the vapor tension or partial pressure of the volatilizable oils and to withdraw the oils without cracking of the oil vapors. The material may be subjected to a preliminary heat treatment by gases containing 2 to 3 percent of free oxygen to reduce its coking properties, and free oxygen may be added either to the heating gases during the heat treatment, or to the retort and heating gases and vapors to polymerize resinous bodies prior to condensation or during condensation and while the oils are still wholly or partially in the vapor state.

  17. Integrated batch production and maintenance scheduling for multiple items processed on a deteriorating machine to minimize total production and maintenance costs with due date constraint

    Directory of Open Access Journals (Sweden)

    Zahedi Zahedi

    2016-04-01

    Full Text Available This paper discusses an integrated model of batch production and maintenance scheduling on a deteriorating machine producing multiple items to be delivered at a common due date. The model describes the trade-off between total inventory cost and maintenance cost as the increase of production run length. The production run length is a time bucket between two consecutive preventive maintenance activities. The objective function of the model is to minimize total cost consisting of in process and completed part inventory costs, setup cost, preventive and corrective maintenance costs and rework cost. The problem is to determine the optimal production run length and to schedule the batches obtained from determining the production run length in order to minimize total cost.

  18. A conceptual demonstration of freeze desalination-membrane distillation (FD-MD) hybrid desalination process utilizing liquefied natural gas (LNG) cold energy.

    Science.gov (United States)

    Wang, Peng; Chung, Tai-Shung

    2012-09-01

    The severe global water scarcity and record-high fossil oil price have greatly stimulated the research interests on new desalination technologies which can be driven by renewable energy or waste energy. In this study, a hybrid desalination process comprising freeze desalination and membrane distillation (FD-MD) processes was developed and explored in an attempt to utilize the waste cold energy released from re-gasification of liquefied natural gas (LNG). The concept of this technology was demonstrated using indirect-contact freeze desalination (ICFD) and direct-contact membrane distillation (DCMD) configurations. By optimizing the ICFD operation parameters, namely, the usage of nucleate seeds, operation duration and feed concentration, high quality drinkable water with a low salinity ∼0.144 g/L was produced in the ICFD process. At the same time, using the optimized hollow fiber module length and packing density in the DCMD process, ultra pure water with a low salinity of 0.062 g/L was attained at a condition of high energy efficiency (EE). Overall, by combining FD and MD processes and adopting the optimized operation parameters, the hybrid FD-MD system has been successfully demonstrated. A high total water recovery of 71.5% was achieved, and the water quality obtained met the standard for drinkable water. In addition, with results from specific energy calculation, it was proven that the hybrid process is an energy-saving process and utilization of LNG cold energy could greatly reduce the total energy consumption. Copyright © 2012 Elsevier Ltd. All rights reserved.

  19. Monte Carlo simulation on kinetics of batch and semi-batch free radical polymerization

    KAUST Repository

    Shao, Jing; Tang, Wei; Xia, Ru; Feng, Xiaoshuang; Chen, Peng; Qian, Jiasheng; Song, Changjiang

    2015-01-01

    experimental and simulation studies, we showed the capability of our Monte Carlo scheme on representing polymerization kinetics in batch and semi-batch processes. Various kinetics information, such as instant monomer conversion, molecular weight

  20. Distilling hydrocarbon oils

    Energy Technology Data Exchange (ETDEWEB)

    Schulze, J E

    1923-03-19

    In distilling mineral oils such as petroleum, shale oil, distillates and topped or residual oils, particularly to obtain lubricating oils, the distillation is carried out under reduced pressures below an absolute pressure of 25 mm. of mercury and preferably below about 5 mm. of mercury, and the distillate is collected in fractions determined by the physical characteristics, such as viscosity, flash point, fire point, etc. Superheated steam may be passed through the liquid during distillation. A horizontal cylindrical still provided with cross braces and peripheral ribs interrupted at the base is connected through a condensing coil immersed in a steam chest and a baffled chamber with distillate receiver and is evacuated by a pump. Steam from a boiler and superheater is injected into the still through a perforated pipe. Steam and light oil vapors passing from the chamber are condensed in a coil.

  1. A hybrid liquid-phase precipitation (LPP) process in conjunction with membrane distillation (MD) for the treatment of the INEEL sodium-bearing liquid waste.

    Science.gov (United States)

    Bader, M S H

    2005-05-20

    A novel hybrid system combining liquid-phase precipitation (LPP) and membrane distillation (MD) is integrated for the treatment of the INEEL sodium-bearing liquid waste. The integrated system provides a "full separation" approach that consists of three main processing stages. The first stage is focused on the separation and recovery of nitric acid from the bulk of the waste stream using vacuum membrane distillation (VMD). In the second stage, polyvalent cations (mainly TRU elements and their fission products except cesium along with aluminum and other toxic metals) are separated from the bulk of monovalent anions and cations (dominantly sodium nitrate) by a front-end LPP. In the third stage, MD is used first to concentrate sodium nitrate to near saturation followed by a rear-end LPP to precipitate and separate sodium nitrate along with the remaining minor species from the bulk of the aqueous phase. The LPP-MD hybrid system uses a small amount of an additive and energy to carry out the treatment, addresses multiple critical species, extracts an economic value from some of waste species, generates minimal waste with suitable disposal paths, and offers rapid deployment. As such, the LPP-MD could be a valuable tool for multiple needs across the DOE complex where no effective or economic alternatives are available.

  2. Distillation of bituminous shale

    Energy Technology Data Exchange (ETDEWEB)

    Seguin, M

    1875-02-16

    The retort with its accessories constitutes a distillation apparatus for shale composed of a cylindrical, vertical, fixed, tubular, and of ring form metal retort. Also it is comprised of a special hearth of large dimensions in the form of a circular pocket receiving from the retort as heating agent the distilled shale and emitting by radiation the heat that makes the distillation apparatus for the shale act.

  3. Commercial application of freezing-irradiation combination process for pasteurization of two specific batches of cooked, peeled shrimps

    International Nuclear Information System (INIS)

    Wills, P.A.

    1981-01-01

    In 1978 microbiological standards for pre-cooked, peeled frozen shrimps imported into Australia were abruptly amended and made more stringent. Large consignments of shrimps failed to meet the new specifications and were placed in quarantine on arrival. Two importers affected by the change in policy obtained permission to investigate the feasibility of using ionizing radiation to reduce to an acceptable level the microbial load on two batches of frozen shrimps. Trial irradiations established that doses of 6 or 8 kGy (600 or 800 krad) reduced microbial levels at least 100-fold, thus enabling these batches to meet the new microbiological standard. Applications to State regulatory authorities resulted in approvals being granted to the importers to irradiate: (1) in New South Wales 47 tonnes of imported frozen shrimps at 6 kGy, using the Research Establishment's facilities; and (2) in Victoria 14.3 tonnes at 8 kGy using ICI Australia Operations Pty Ltd's commercial radiation plant at Dandenong. Approvals applied solely to these two batches and marketing of the irradiated shrimps were confined to the State in which they were irradiated. The microbiological basis for the choice of dose, dosimetry, technology, legal aspects, economics and public acceptance of this first limited commercial use in Australia of radiation for food preservation are described. It is suggested that in standards for irradiation of specific foods, dose limits should be flexible enough to take into account the relationships between the physical state of food, temperature during irradiation, the extent of chemical change likely to occur at that temperature, and the dose required to produce the desired microbiological effect. (author)

  4. Regenerative adsorption distillation system

    KAUST Repository

    Ng, Kim Choon

    2013-12-26

    There is provided a regenerative adsorption distillation system comprising a train of distillation effects in fluid communication with each other. The train of distillation effects comprises at least one intermediate effect between the first and last distillation effects of the train, each effect comprising a vessel and a condensing tube for flow of a fluid therein. The system further comprises a pair of adsorption-desorption beds in vapour communication with the last effect and at least one intermediate effect, wherein the beds contain an adsorbent that adsorbs vapour from the last effect and transmits desorbed vapour into at least one of the intermediate effect.

  5. Regenerative adsorption distillation system

    KAUST Repository

    Ng, Kim Choon; Thu, Kyaw; Amy, Gary; Chunggaze, Mohammed; Al-Ghasham, Tawfiq

    2013-01-01

    There is provided a regenerative adsorption distillation system comprising a train of distillation effects in fluid communication with each other. The train of distillation effects comprises at least one intermediate effect between the first and last distillation effects of the train, each effect comprising a vessel and a condensing tube for flow of a fluid therein. The system further comprises a pair of adsorption-desorption beds in vapour communication with the last effect and at least one intermediate effect, wherein the beds contain an adsorbent that adsorbs vapour from the last effect and transmits desorbed vapour into at least one of the intermediate effect.

  6. The optimal manufacturing batch size with rework under time-varying demand process for a finite time horizon

    Science.gov (United States)

    Musa, Sarah; Supadi, Siti Suzlin; Omar, Mohd

    2014-07-01

    Rework is one of the solutions to some of the main issues in reverse logistic and green supply chain as it reduces production cost and environmental problem. Many researchers focus on developing rework model, but to the knowledge of the author, none of them has developed a model for time-varying demand rate. In this paper, we extend previous works and develop multiple batch production system for time-varying demand rate with rework. In this model, the rework is done within the same production cycle.

  7. Production of pullulan by a thermotolerant Aureobasidium pullulans strain in non-stirred fed batch fermentation process

    OpenAIRE

    Singh, Ranjan; Gaur, Rajeeva; Tiwari, Soni; Gaur, Manogya Kumar

    2012-01-01

    Total 95 isolates of Aureobasidium pullulans were isolated from different flowers and leaves samples, out of which 11 thermotolerant strains produced pullulan. One thermotolerant non-melanin pullulan producing strain, designated as RG-5, produced highest pullulan (37.1±1.0 g/l) at 42ºC, pH 5.5 in 48h of incubation with 3% sucrose and 0.5% ammonium sulphate in a non-stirred fed batch fermentor of 6 liters capacity. The two liters of initial volume of fermentation medium was further fed with th...

  8. Innovative Design of Solar-Powered Desalination (SPD System using Vacuum-Multi Effect Membrane Distillation (V-MEMD Process

    Directory of Open Access Journals (Sweden)

    Chafidz Achmad

    2018-01-01

    Full Text Available This research focused on the development of an innovative design of solar-powered desalination (SPD system which was expected to solve the water and energy problem simultaneously. We have developed a portable and hybrid solar-powered desalination (SPD system for producing potable water from saline water. It is a self-contained and integrated system which combines solar-thermal collector and solar-photovoltaic for its operation, and thus the system can operate to produce water by only using solar energy. Therefore, the system is highly suitable to be implemented in remote arid and coastal areas without infrastructures or connection to the grid (water and power, but blessed with abundant solar irradiation, like in Saudi Arabia. A Memsys Vacuum Multi-Effect Membrane Distillation (V-MEMD unit was used as the core of the SPD system. A heat pump was also integrated into the SPD system for energy recovery and to improve the performance of the system. The system could be considered as sustainable and “green” desalination technology, which will be very useful for the Kingdom of Saudi Arabia. To study the performance of the system, small-scale tests have been carried out at the Engineering College - King Saud University, Saudi Arabia. Based on the experimental results, the system has run successfully by only utilizing solar energy.

  9. IMPACT OF THE FERMENTATION PROCESS WITH IMMOBILIZED YEAST CELLS ON THE AROMA PROFILE AND SENSORY QUALITY OF DISTILLATES PRODUCED FROM TWO FIG (Ficus carica L. CULTIVARS

    Directory of Open Access Journals (Sweden)

    Borislav Miličević

    2017-01-01

    Full Text Available The aim of this research was to investigate the influence of immobilized cell fermentation on aroma and sensory characteristics of distillates produced from two fig varieties commonly grown in Croatia (Petrovača bijela and Petrovača crna. Distillate samples were produced both by classical and immobilized yeast fermentation technology. Aroma profile was determined using GC/FID and sensory analysis was conducted according to German DLG model. Results showed that immobilized cell technique gives distillates with higher ethanol and lower ester contents, but of higher sensory quality. It is a promising technique for production of high quality fruit distillates.

  10. The nutritive value of condensed wheat distillers solubles for cattle

    NARCIS (Netherlands)

    Boever, De J.L.; Blok, M.C.; Millet, S.; Vanacker, J.; Campeneere, De S.

    2016-01-01

    The chemical composition and the energy and protein value of five batches of condensed distillers solubles (CDS) originating from wheat were determined. The net energy for lactation (NEL) was derived from digestion coefficients obtained with sheep. The true protein digested in the small intestine

  11. Robust iterative learning control for multi-phase batch processes: an average dwell-time method with 2D convergence indexes

    Science.gov (United States)

    Wang, Limin; Shen, Yiteng; Yu, Jingxian; Li, Ping; Zhang, Ridong; Gao, Furong

    2018-01-01

    In order to cope with system disturbances in multi-phase batch processes with different dimensions, a hybrid robust control scheme of iterative learning control combined with feedback control is proposed in this paper. First, with a hybrid iterative learning control law designed by introducing the state error, the tracking error and the extended information, the multi-phase batch process is converted into a two-dimensional Fornasini-Marchesini (2D-FM) switched system with different dimensions. Second, a switching signal is designed using the average dwell-time method integrated with the related switching conditions to give sufficient conditions ensuring stable running for the system. Finally, the minimum running time of the subsystems and the control law gains are calculated by solving the linear matrix inequalities. Meanwhile, a compound 2D controller with robust performance is obtained, which includes a robust extended feedback control for ensuring the steady-state tracking error to converge rapidly. The application on an injection molding process displays the effectiveness and superiority of the proposed strategy.

  12. Endoplasmic Reticulum-Associated rht-PA Processing in CHO Cells: Influence of Mild Hypothermia and Specific Growth Rates in Batch and Chemostat Cultures.

    Directory of Open Access Journals (Sweden)

    Mauricio Vergara

    Full Text Available Chinese hamster ovary (CHO cells are the main host for producing recombinant proteins with human therapeutic applications mainly because of their capability to perform proper folding and glycosylation processes. In addition, mild hypothermia is one of the main strategies for maximising the productivity of these systems. However, little information is available on the effect of culture temperature on the folding and degradation processes of recombinant proteins that takes place in the endoplasmic reticulum.In order to evaluate the effect of the mild hypothermia on processing/endoplasmatic reticulum-associated degradation (ERAD processes, batch cultures of CHO cells producing recombinant human tissue plasminogen activator (rht-PA were carried out at two temperatures (37°C and 33°C and treated with specific inhibitors of glycosylation and ERAD I (Ubiquitin/Proteasome system or ERAD II (Autophagosoma/Lisosomal system pathways. The effect of mild hypothermia was analysed separately from its indirect effect on specific cell growth rate. To do this, chemostat cultures were carried out at the same incubation conditions as the batch cultures, controlling cell growth at high (0.017 h-1 and low (0.012 h-1 dilution rates. For a better understanding of the investigated phenomenon, cell behaviour was also analysed using principal component analysis (PCA.Results suggest that rht-PA is susceptible to degradation by both ERAD pathways studied, revealing that processing and/or ERAD processes are sensitive to temperature cultivation in batch culture. Moreover, by isolating the effect of culture temperature from the effect of cell growth rate verifyed by using chemostat cultures, we have found that processing and/or ERAD processes are more sensitive to reduction in specific growth rate than low temperature, and that temperature reduction may have a positive effect on protein processing. Interestingly, PCA indicated that the integrated performance displayed by CHO

  13. Energy use in the wine and distilled-spirits industry

    Energy Technology Data Exchange (ETDEWEB)

    Cleland, A.C.; Earle, M.D.

    1980-06-01

    Data were collected by a postal survey of energy consumption in wineries; six replies covering 10 wineries, that produce 65% of New Zealand's wine, were received. This information was supplemented by a detailed factory survey in one cider factory, and by a direct approach to another winery which provided data on its still operation. Data were obtained by a direct approach to the company concerned for the one distillery which consumes almost all the energy used by alcohol distilling in New Zealand. The average energy use in wine making was found to be 1.92 MJ/litre comprising 0.53 MJ/litre as electricity and 1.39 MJ/litre as boiler fuel. The alcohol distillery studied has conducted its own conservation program and reduced its energy use from 49 MJ/litre of alcohol to 33 MJ/litre of alcohol. Conservation measures are proposed for the wine industry including greater use of continuous distillation, heat recovery on batch stills, upgrading of steam and hot water reticulation systems, and improvement of the operational efficiency of refrigeration equipment. Process flow charts are presented. (MCW)

  14. Method of distillation of bituminous material

    Energy Technology Data Exchange (ETDEWEB)

    Gustafsson, E G.T.

    1919-11-12

    A method is described of dry distillation of bituminous materials by leading warm combustible gases, mixed or not mixed with steam, through the distillation chamber in direct contact with the materials, during which process the distillation chamber may be heated by other means. It is characterized by the mixture of distillation products (formed by the vapors produced by heating the raw materials) and the gas (circulating gas) used for heating in the process, being led through coolers or similar contrivances, in order to separate through condensation the greater part of the content of the products or materials condensable at ordinary temperatures, and also to recover as much as possible of the highly volatile oils in the gas. Thereafter the gas is split, one part is, without further cleaning, and led through the distillation chamber, after this gas has been reheated in suitable apparatus. The other part (surplus gas), which in volume corresponds approximately to the new-formed distillation gases, is treated according to known methods for the extraction of the remaining products of the distillation, such as volatile oils, ammonia, methyl alcohol, sulfuretted hydrogen, and others. The patent contains three other claims.

  15. Microbubble Distillation for Ethanol-Water Separation

    Directory of Open Access Journals (Sweden)

    Atheer Al-yaqoobi

    2016-01-01

    Full Text Available In the current study, a novel approach for separating ethanol-water mixture by microbubble distillation technology was investigated. Traditional distillation processes require large amounts of energy to raise the liquid to its boiling point to effect removal of volatile components. The concept of microbubble distillation by comparison is to heat the gas phase rather than the liquid phase to achieve separation. The removal of ethanol from the thermally sensitive fermentation broths was taken as a case of study. Consequently the results were then compared with those which could be obtained under equilibrium conditions expected in an “ideal” distillation unit. Microbubble distillation has achieved vapour compositions higher than that which could be obtained under traditional equilibrium conditions. The separation was achieved at liquid temperature significantly less than the boiling point of the mixture. In addition, it was observed that the separation efficiency of the microbubble distillation could be increased by raising the injected air temperature, while the temperature of the liquid mixture increased only moderately. The separation efficiency of microbubble distillation was compared with that of pervaporation for the recovery of bioethanol from the thermally sensitive fermentation broths. The technology could be controlled to give high separation and energy efficiency. This could contribute to improving commercial viability of biofuel production and other coproducts of biorefinery processing.

  16. Modelling of a Batch Whey Cultivation of Kluyveromyces marxianus var. lactis MC 5 with Investigation of Mass Transfer Processes in the Bioreactor

    Directory of Open Access Journals (Sweden)

    Mitko Petrov

    2015-04-01

    Full Text Available This study presents a mathematical model of a batch fermentation of lactose oxidation from a natural substratum in a cultivation by the strain Kluyweromyces marxianus var. lactis MC 5. In the model of the process, the mass transfer in the bioreactor for oxygen concentration in the gas phase (GP and in the liquid phase (LP is based on the dispersion model of the GP. In addition, perfect mixing in LP is included. Nine models were investigated for specific growth rate and specific oxygen consumptions rate: Monod, Mink, Tessier, Aiba, Andrews, Haldane, Luong, Edward and Han-Levenspiel. In regard to the parameter estimation, the worst observed error was used for all experiments as an objective function. This approach is a special case of multi objective parameter estimation problems allowing the parameter estimation problem to become a min-max problem. The results obtained (values of criteria, relative error and statistics λ for the specific growth rate showed that the best fit to experimental data is achieved when applying the Mink model. In a combination a Mink, and Monod, Mink, Luong, Haldane, and Han-Levenspiel are used for specific oxygen consumptions rate. Based on the investigation, it was discovered that the best fit belonged to the models of Mink and Haldane, Mink and Luong and Mink and Han-Levenspiel. Therefore, these particular models are used for modeling the batch processes.

  17. Antifoam Degradation Products in Off Gas and Condensate of Sludge Batch 9 Simulant Nitric-Formic Flowsheet Testing for the Defense Waste Processing Facility

    Energy Technology Data Exchange (ETDEWEB)

    Smith, T. [Savannah River Site (SRS), Aiken, SC (United States). Savannah River National Lab. (SRNL)

    2016-04-14

    Ten chemical processing cell (CPC) experiments were performed using simulant to evaluate Sludge Batch 9 for sludge-only and coupled processing using the nitric-formic flowsheet in the Defense Waste Processing Facility (DWPF). Sludge Receipt and Adjustment Tank (SRAT) and Slurry Mix Evaporator (SME) cycles were performed on eight of the ten. The other two were SRAT cycles only. Samples of the condensate, sludge, and off gas were taken to monitor the chemistry of the CPC experiments. The Savannah River National Laboratory (SRNL) has previously shown antifoam decomposes to form flammable organic products, (hexamethyldisiloxane (HMDSO), trimethylsilanol (TMS), and propanal), that are present in the vapor phase and condensate of the CPC vessels. To minimize antifoam degradation product formation, a new antifoam addition strategy was implemented at SRNL and DWPF to add antifoam undiluted.

  18. SEPARATION OF SATURED AND UNSATURATED FATTY ACIDS FROM PALM FATTY ACIDS DISTILLATES IN CONTINUOUS MULTISTAGE COUNTERCURRENT COLUMNS WITH SUPERCRITICAL CARBON DIOXIDE AS SOLVENT: A PROCESS DESIGN METHODOLOGY

    Directory of Open Access Journals (Sweden)

    Nélio Teixeira MACHADO

    1997-12-01

    Full Text Available In this work the separation of multicomponent mixtures in counter-current columns with supercritical carbon dioxide has been investigated using a process design methodology. First the separation task must be defined, then phase equilibria experiments are carried out, and the data obtained are correlated with thermodynamic models or empirical functions. Mutual solubilities, Ki-values, and separation factors aij are determined. Based on this data possible operating conditions for further extraction experiments can be determined. Separation analysis using graphical methods are performed to optimize the process parameters. Hydrodynamic experiments are carried out to determine the flow capacity diagram. Extraction experiments in laboratory scale are planned and carried out in order to determine HETP values, to validate the simulation results, and to provide new materials for additional phase equilibria experiments, needed to determine the dependence of separation factors on concetration. Numerical simulation of the separation process and auxiliary systems is carried out to optimize the number of stages, solvent-to-feed ratio, product purity, yield, and energy consumption. Scale-up and cost analysis close the process design. The separation of palmitic acid and (oleic+linoleic acids from PFAD-Palm Fatty Acids Distillates was used as a case study.

  19. Near-infrared spectroscopic monitoring of a series of industrial batch processes using a bilinear grey model

    OpenAIRE

    Van Sprang, ENM; Ramaker, HJ; Westerhuis, JA; Smilde, AK; Gurden, SP; Wienke, D

    2003-01-01

    A good process understanding is the foundation for process optimization, process monitoring, end-point detection, and estimation of the end-product quality. Performing good process measurements and the construction of process models will contribute to a better process understanding. To improve the process knowledge it is common to build process models. These models are often based on first principles such as kinetic rates or mass balances. These types of models are also known as hard or white...

  20. Energy consumption maps for quaternary distillation sequences

    DEFF Research Database (Denmark)

    Gomez-Castro, F.I.; Ramírez-Vallejo, N.E.; Segovia-Hernandez, J.G.

    2016-01-01

    Thermally coupled distillation columns represent a very interesting option for the intensification of distillation systems in order to reduce the energy consumption, and, as a consequence, the environmental impact of the separation process. Several thermally coupled distillation schemes can......, for a given mixture, depends on the nature of the mixture, usually quantified for ternary mixtures through the ease of separation index (ESI), and also on the feed composition. As can be noticed, the size of the design and optimization problem increases when these variables are considered in the generation...

  1. Vacuum distillation of plutonium pyrochemical salts

    International Nuclear Information System (INIS)

    Bourges, Gilles; Faure, S.; Fiers, B.; Saintignon, S.; Lemoine, O.; Cardona-Barrau, D.; Devillard, D.

    2012-01-01

    A pyrochemical process is developed to upgrade the safety of plutonium spent salts interim storage. The feed material, consisting of alkali or alkali-earth chlorides containing various Pu and Am species, is first oxidized to convert the actinides into oxides. Then the chlorides are removed by vacuum distillation which requires temperature from 750 degrees C to 1100 degrees C. After a comprehensive R and D program, full-scale equipment was built to test the distillation of active salts. Tests with NaCl/KCl oxidized spent salt give decontamination factor of chlorides higher than 20000. The distilled salt meets the radiologic requirements to be discarded as low level waste. (authors)

  2. Near-infrared spectroscopic monitoring of a series of industrial batch processes using a bilinear grey model

    NARCIS (Netherlands)

    van Sprang, Eric N. M.; Ramaker, Henk-Jan; Westerhuis, Johan A.; Smilde, Age K.; Gurden, Stephen P.; Wienke, Dietrich

    2003-01-01

    A good process understanding is the foundation for process optimization, process monitoring, end-point detection, and estimation of the end-product quality. Performing good process measurements and the construction of process models will contribute to a better process understanding. To improve the

  3. The use of artificial neural network modeling to represent the process of concentration by molecular distillation of omega-3 from squid oil

    Directory of Open Access Journals (Sweden)

    Rossi, P.

    2014-12-01

    Full Text Available The concentration of omega-3 compounds obtained for the esterification of squid oil by molecular distillation was carried out in two stages. This operation can process these thermolabile and high molecular weight components at very low temperatures. Given the mathematical complexity of the theoretical model, artificial neural networks (ANN have provided an alternative to a classical computing analysis. The objective of this study was to create a predictive model using artificial neural network techniques to represent the concentration process of omega-3 compounds obtained from squid oil using molecular distillation. Another objective of this study was to analyze the performance of two different alternatives of ANN modeling; one of them is a model that represents all variables in the process and the other is a global model that simulates only the input and output variables of the process. The alternative of the ANN global model showed the best fit to the experimental data.La concentración de compuestos omega-3, obtenidos de la esterificación de aceite de calamar, por destilación molecular fue llevada a cabo en dos etapas. Esta operación permite procesar componentes termolábiles y de alto peso molecular a muy bajas temperaturas. Dada la alta complejidad de los modelos teóricos, las redes neuronales artificiales (RNA conforman una alternativa al análisis computacional clásico. El objetivo de este estudio fue crear un modelo predictivo usando modelos de redes neuronales artificiales para representar el proceso de concentración de compuestos omega-3 obtenidos del aceite de calamar por destilación molecular. Otro objetivo de este estudio fue analizar el desenvolvimiento de dos alternativas de modelos RNA; uno de ellos es un modelo que representa todas las variables en el proceso y otro es un modelo global que simula solo las variables de entrada y de salida del proceso. La alternativa de un modelo RNA global mostró el mejor ajuste de los

  4. Low temperature distillation

    Energy Technology Data Exchange (ETDEWEB)

    1937-07-21

    To distil mineral or organic material, the material is heated by means of a hot gas entering into contact with and traversing the material in a horizontal direction. The vertical retort is charged with material from the hopper and hot gases from the furnace after traversing the boiler enter the preheating zone, pass through the slots and charge therein and are educted through connection by the blower. The charge passes downwardly to the distillation zone wherein hot gases from the heater are passed via pipe and slots through the chambers and to the pipe controlled by the dampers. These gases are recycled by the fan through the heater and chamber, that portion of the gases corresponding to the amount of vapours evolved from the distillation being evacuated via the pipe to the condensing plant not shown. Steam and/or a limited quantity of water may be admitted to the distillation zone.

  5. Cascade Distillation Subsystem Development: Progress Toward a Distillation Comparison Test

    Science.gov (United States)

    Callahan, M. R.; Lubman, A.; Pickering, Karen D.

    2009-01-01

    Recovery of potable water from wastewater is essential for the success of long-duration manned missions to the Moon and Mars. Honeywell International and a team from NASA Johnson Space Center (JSC) are developing a wastewater processing subsystem that is based on centrifugal vacuum distillation. The wastewater processor, referred to as the Cascade Distillation Subsystem (CDS), utilizes an innovative and efficient multistage thermodynamic process to produce purified water. The rotary centrifugal design of the system also provides gas/liquid phase separation and liquid transport under microgravity conditions. A five-stage subsystem unit has been designed, built, delivered and integrated into the NASA JSC Advanced Water Recovery Systems Development Facility for performance testing. A major test objective of the project is to demonstrate the advancement of the CDS technology from the breadboard level to a subsystem level unit. An initial round of CDS performance testing was completed in fiscal year (FY) 2008. Based on FY08 testing, the system is now in development to support an Exploration Life Support (ELS) Project distillation comparison test expected to begin in early 2009. As part of the project objectives planned for FY09, the system will be reconfigured to support the ELS comparison test. The CDS will then be challenged with a series of human-gene-rated waste streams representative of those anticipated for a lunar outpost. This paper provides a description of the CDS technology, a status of the current project activities, and data on the system s performance to date.

  6. Investigation of ore processing to recover uranium concentrate from sandstone of Pa Lua area on scale of 2 tons of ore per batch

    International Nuclear Information System (INIS)

    Cao Hung Thai; Dinh Manh Thang; Tran Van Son; Le Quang Thai; Bui Dang Hanh; Hoang Bich Ngoc; Nguyen Hong Ha; Phung Vu Phong; Nguyen Khac Tuan

    2003-01-01

    Based on the laboratory results, a system for testing on scale of 2 tons uranium ore per batch including following parts was established: equipment for crushing and grinding, equipment for acid leaching, equipment for impurity precipitation and filtration and drying. the results of testing by 2 tons ore per batch scale shown that uranium recovery in the leach circuit were achieved of at least 90% under following conditions: The supplying rate of leach agent 50-701/m 2 .h, sandstone is mixed or incubated with acid before the percolation. About 23 kg filter cake per m 3 solution were disposed as tailings. Flocculants N101, A101 (TOAGOSEL, Japan) were used for improvement of filtration and washing capacity of impurity precipitation. Uranium peroxide was precipitated with addition of hydrogen peroxide. The underflow solids were filtered and calcined. The product contained min. 76% U 3 O 8 . The water recycle was successfully tested. That results in minimization of water addition to only 0.3m 3 /ton of ore. Experimental results on 2 tons scale showed that the proposed processing flow sheet using direct precipitation can meet all environmental and technical objectives. (CHT)

  7. Biogenic Hydrogen Conversion of De-Oiled Jatropha Waste via Anaerobic Sequencing Batch Reactor Operation: Process Performance, Microbial Insights, and CO2 Reduction Efficiency

    Directory of Open Access Journals (Sweden)

    Gopalakrishnan Kumar

    2014-01-01

    Full Text Available We report the semicontinuous, direct (anaerobic sequencing batch reactor operation hydrogen fermentation of de-oiled jatropha waste (DJW. The effect of hydraulic retention time (HRT was studied and results show that the stable and peak hydrogen production rate of 1.48 L/L*d and hydrogen yield of 8.7 mL H2/g volatile solid added were attained when the reactor was operated at HRT 2 days (d with a DJW concentration of 200 g/L, temperature 55°C, and pH 6.5. Reduced HRT enhanced the production performance until 1.75 d. Further reduction has lowered the process efficiency in terms of biogas production and hydrogen gas content. The effluent from hydrogen fermentor was utilized for methane fermentation in batch reactors using pig slurry and cow dung as seed sources. The results revealed that pig slurry was a feasible seed source for methane generation. Peak methane production rate of 0.43 L CH4/L*d and methane yield of 20.5 mL CH4/g COD were observed at substrate concentration of 10 g COD/L, temperature 30°C, and pH 7.0. PCR-DGGE analysis revealed that combination of celluloytic and fermentative bacteria were present in the hydrogen producing ASBR.

  8. Observer-Based Perturbation Extremum Seeking Control with Input Constraints for Direct-Contact Membrane Distillation Process

    KAUST Repository

    Eleiwi, Fadi; Laleg-Kirati, Taous-Meriem

    2017-01-01

    has pump flow rates as process inputs. The objective of the controller is to optimize the trade-off between the permeate mass flux and the energy consumption by the pumps inside the process. Cases of single and multiple control inputs are considered

  9. Co-processing of lignite-plastic mixtures into liquid distillate fractions in the presence of iron catalysts

    Energy Technology Data Exchange (ETDEWEB)

    Kuznetsov, B.N.; Sharypov, V.I.; Beregovtsova, N.G.; Baryshnikov, S.V.; Doroginskaya, A.N. [Russian Academy of Sciences, Krasnoyarsk (Russian Federation). Inst. of Chemistry of Natural Organic Materials Sibirian Branch

    1997-12-31

    Some features of co-processing of Kansk-Achinsk lignite with plastics into hydrocarbon mixtures in the presence of activated iron-containing minerals (hematite, magnetite, pyrrhotite) were investigated under various operating parameters. The following catalytic processes were studied: pyrolysis in an inert atmosphere, hydropyrolysis and water-steam cracking. (orig.)

  10. Hybrid Pressure Retarded Osmosis−Membrane Distillation (PRO−MD) Process for Osmotic Power and Clean Water Generation

    KAUST Repository

    Han, Gang; Zuo, Jian; Wan, Chunfeng; Chung, Neal Tai-Shung

    2015-01-01

    unique advantages of high water recovery rate, huge osmotic power generation, well controlled membrane fouling, and minimal environmental impacts. Experimental results show that the PRO−MD hybrid process is promising that not only can harvest osmotic

  11. Aromatically enhanced pear distillates from blanquilla and conference varieties using a packed column.

    Science.gov (United States)

    Arrieta-Garay, Yanine; García-Llobodanin, Laura; Pérez-Correa, José Ricardo; López-Vázquez, Cristina; Orriols, Ignacio; López, Francisco

    2013-05-22

    Pear distillates are generally produced from the Bartlett variety because of its rich aroma. In this study, a chemical and sensorial comparative examination of pear distillates from the three main varieties grown in Spain (Bartlett, Blanquilla, and Conference) using two distillation systems (copper Charentais alembic and packed column) was undertaken. Volatile compounds were identified by gas chromatography to differentiate the spirits according to pear variety and distillation method. The Bartlett distillates from both distillation systems possessed higher ethyl ester and acetate and lower cis-3-hexen-1-ol and 1-hexanol concentrations. Despite these differences, a sensory analysis panel could distinguish only the Bartlett alembic distillate from the alembic distillates of the other varieties. In contrast, the panel rated the packed-column distillates equally. Therefore, less aromatic pear varieties can be used to produce distillates with aromatic characteristics similar to those of the Bartlett variety if a suitable distillation process is used.

  12. Uneven batch data alignment with application to the control of batch end-product quality.

    Science.gov (United States)

    Wan, Jian; Marjanovic, Ognjen; Lennox, Barry

    2014-03-01

    Batch processes are commonly characterized by uneven trajectories due to the existence of batch-to-batch variations. The batch end-product quality is usually measured at the end of these uneven trajectories. It is necessary to align the time differences for both the measured trajectories and the batch end-product quality in order to implement statistical process monitoring and control schemes. Apart from synchronizing trajectories with variable lengths using an indicator variable or dynamic time warping, this paper proposes a novel approach to align uneven batch data by identifying short-window PCA&PLS models at first and then applying these identified models to extend shorter trajectories and predict future batch end-product quality. Furthermore, uneven batch data can also be aligned to be a specified batch length using moving window estimation. The proposed approach and its application to the control of batch end-product quality are demonstrated with a simulated example of fed-batch fermentation for penicillin production. Copyright © 2013 ISA. Published by Elsevier Ltd. All rights reserved.

  13. Physico-chemical and sensorial evaluation of sugarcane spirits produced using distillation residue

    Directory of Open Access Journals (Sweden)

    Evandro Galvão Tavares Menezes

    2013-02-01

    Full Text Available The objective of the present study was to analyze the use of vinasse from cachaça as an ingredient of the fermentation medium for the spirit production. The fermentations were conducted out in three successive batches using a Saccharomyces cerevisiae isolate. In the first batch, the sugarcane broth was only diluted with distilled water. In the second and third batches, the fermentations were carried out using the cane broth diluted with vinasse from the distillation of the sugarcane wines of the first and second batches, respectively at a concentration of 10% (v/v. The spirits were submitted to the physicochemical and sensorial analyses. The results showed that vinasse addition did not affect the fermentation, distillation and chemical-sensorial quality of the beverage. Therefore, the vinasse addition could be an alternative use for that residue.

  14. Simulated Batch Production of Penicillin

    Science.gov (United States)

    Whitaker, A.; Walker, J. D.

    1973-01-01

    Describes a program in applied biology in which the simulation of the production of penicillin in a batch fermentor is used as a teaching technique to give students experience before handling a genuine industrial fermentation process. Details are given for the calculation of minimum production cost. (JR)

  15. Vinegar production from post-distillation slurry deriving from rice shochu production with the addition of caproic acid-producing bacteria consortium and lactic acid bacterium.

    Science.gov (United States)

    Yuan, Hua-Wei; Tan, Li; Chen, Hao; Sun, Zhao-Yong; Tang, Yue-Qin; Kida, Kenji

    2017-12-01

    To establish a zero emission process, the post-distillation slurry of a new type of rice shochu (NTRS) was used for the production of health promoting vinegar. Since the NTRS post-distillation slurry contained caproic acid and lactic acid, the effect of these two organic acids on acetic acid fermentation was first evaluated. Based on these results, Acetobacter aceti CICC 21684 was selected as a suitable strain for subsequent production of vinegar. At the laboratory scale, acetic acid fermentation of the NTRS post-distillation slurry in batch mode resulted in an acetic acid concentration of 41.9 g/L, with an initial ethanol concentration of 40 g/L, and the acetic acid concentration was improved to 44.5 g/L in fed-batch mode. Compared to the NTRS post-distillation slurry, the vinegar product had higher concentrations of free amino acids and inhibition of angiotensin I converting enzyme activity. By controlling the volumetric oxygen transfer coefficient to be similar to that of the laboratory scale production, 45 g/L of acetic acid was obtained at the pilot scale, using a 75-L fermentor with a working volume of 40 L, indicating that vinegar production can be successfully scaled up. Copyright © 2017 The Society for Biotechnology, Japan. Published by Elsevier B.V. All rights reserved.

  16. Olefins-selective asymmetric carbon molecular sieve hollow fiber membranes for hybrid membrane-distillation processes for olefin/paraffin separations

    KAUST Repository

    Xu, Liren

    2012-12-01

    In this paper, the development of asymmetric carbon molecular sieve (CMS) hollow fiber membranes and advanced processes for olefin/paraffin separations based on the CMS membranes are reported. Membrane-based olefin/paraffin separations have been pursued extensively over the past decades. CMS membranes are promising to exceed the performance upper bound of polymer materials and have demonstrated excellent stability for gas separations. Previously, a substructure collapse phenomenon was found in Matrimid ® precursor derived CMS fiber. To overcome the permeance loss due to the increased separation layer thickness, 6FDA-DAM and 6FDA/BPDA-DAM precursors were selected as potential new precursors for carbon membrane formation. Defect-free asymmetric 6FDA-DAM and 6FDA/BPDA-DAM hollow fibers were successfully fabricated from a dry-jet/wet-quench spinning process. Polymer rigidity, glass-rubber transition and asymmetric morphology were correlated. CMS hollow fiber membranes produced from 6FDA-polymer precursors showed significant improvement in permeance for ethylene/ethane and propylene/propane separations. Further studies revealed that the CMS membranes are olefins-selective, which means the membranes are able to effectively separate olefins (ethylene and propylene) from paraffins (ethane and propane). This unique feature of CMS materials enables advanced hybrid membrane-distillation process designs. By using the olefins-selective membranes, these new processes may provide advantages over previously proposed retrofitting concepts. Further applications of the membranes are explored for hydrocarbons processes. Significant energy savings and even reduced footprint may be achieved in olefins production units. © 2012 Elsevier B.V.

  17. An integral term adaptive neural control of fed-batch fermentation biotechnological process; Control neuronal adaptable con termino integral para un proceso biotecnologico de fermentacion por lote alimentado

    Energy Technology Data Exchange (ETDEWEB)

    Baruch, Ieroham; Hernandez, Luis Alberto; Barrera Cortes, Josefina [Centro de Investigacion y de Estudios Avanzados, Instituto Politecnico Nacional, Mexico D.F. (Mexico)

    2005-07-15

    A nonlinear mathematical model of aerobic biotechnological process of a fed-batch fermentation system is derived using ordinary differential equations. A neurocontrol is applied using Recurrent Trainable Neural Network (RTNN) plus integral term; the first network performs an approximation of the plant's output; the second network generates the control signal so that the biomass concentration could be regulated by the nutrient influent flow rate into the bioreactor. [Spanish] Un modelo matematico no lineal de un proceso biotecnologico aerobio de un sistema de fermentacion por lote alimentado es presentado mediante ecuaciones diferenciales ordinarias. Es propuesto un control utilizando dos redes neuronales recurrentes entrenables (RNRE) con la adicion de un termino integral; la primera red representa un aproximador de la salida de la planta y la segunda genera la senal de control tal que la concentracion de la biomasa pueda ser regulada mediante la alimentacion de un flujo con nutrientes al biorreactor.

  18. Family based dispatching with batch availability

    NARCIS (Netherlands)

    van der Zee, D.J.

    2013-01-01

    Family based dispatching rules seek to lower set-up frequencies by grouping (batching) similar types of jobs for joint processing. Hence shop flow times may be improved, as less time is spent on set-ups. Motivated by an industrial project we study the control of machines with batch availability,

  19. Processing diets containing corn distillers' dried grains with solubles in growing broiler chickens: effects on performance, pellet quality, ileal amino acids digestibility, and intestinal microbiota.

    Science.gov (United States)

    Kim, J S; Hosseindoust, A R; Shim, Y H; Lee, S H; Choi, Y H; Kim, M J; Oh, S M; Ham, H B; Kumar, A; Chae, B J

    2018-04-03

    The present study investigated the effects of feed form and distillers' dried grains with solubles (DDGS) on growth performance, nutrient digestibility, and intestine microbiota in broilers. A total of 720 broilers (Ross 308; average BW 541 ± 6 g) was randomly allotted to 6 treatments on the basis of BW. There were 6 replicates in each treatment with 20 birds per replicate. Birds were fed 3 different feed forms (mash, simple pellet, and expanded pellet) and DDGS (0 or 20% of diet) in a 3 × 2 factorial arrangement. Simple pellet (SP) and expanded pellet (EP) fed birds showed an increase in BW gain (P digestibility of CP compared to mash feed. The inclusion of DDGS decreased the digestibility of CP, and tended to decrease digestibility of DM (P = 0.056) and gross energy (P = 0.069). Expanded pellet feeding decreased (P digestibility of isoleucine, lysine, methionine, phenylalanine, threonine, cysteine, and glutamine compared with mash diet. Processed feed increased (P digestibility. In addition, DDGS supplementation (20%) decreased pellet quality and CP digestibility in broiler chickens; however, the growth performance and feed intake were not affected.

  20. Effect of residual H2O2 from advanced oxidation processes on subsequent biological water treatmen : A laboratory batch study

    NARCIS (Netherlands)

    Wang, F.; van Halem, D.; Liu, G.; Lekkerkerker-Teunissen, K.; van der Hoek, J.P.

    2017-01-01

    H2O2 residuals from advanced oxidation processes (AOPs) may have critical impacts on the microbial ecology and performance of subsequent biological treatment processes, but little is known. The objective of this study was to evaluate how H2O2 residuals influence sand systems with an emphasis on

  1. Life‐cycle and cost of goods assessment of fed‐batch and perfusion‐based manufacturing processes for mAbs

    Science.gov (United States)

    Bunnak, Phumthep; Allmendinger, Richard; Ramasamy, Sri V.; Lettieri, Paola

    2016-01-01

    Life‐cycle assessment (LCA) is an environmental assessment tool that quantifies the environmental impact associated with a product or a process (e.g., water consumption, energy requirements, and solid waste generation). While LCA is a standard approach in many commercial industries, its application has not been exploited widely in the bioprocessing sector. To contribute toward the design of more cost‐efficient, robust and environmentally‐friendly manufacturing process for monoclonal antibodies (mAbs), a framework consisting of an LCA and economic analysis combined with a sensitivity analysis of manufacturing process parameters and a production scale‐up study is presented. The efficiency of the framework is demonstrated using a comparative study of the two most commonly used upstream configurations for mAb manufacture, namely fed‐batch (FB) and perfusion‐based processes. Results obtained by the framework are presented using a range of visualization tools, and indicate that a standard perfusion process (with a pooling duration of 4 days) has similar cost of goods than a FB process but a larger environmental footprint because it consumed 35% more water, demanded 17% more energy, and emitted 17% more CO2 than the FB process. Water consumption was the most important impact category, especially when scaling‐up the processes, as energy was required to produce process water and water‐for‐injection, while CO2 was emitted from energy generation. The sensitivity analysis revealed that the perfusion process can be made more environmentally‐friendly than the FB process if the pooling duration is extended to 8 days. © 2016 American Institute of Chemical Engineers Biotechnol. Prog., 32:1324–1335, 2016 PMID:27390260

  2. Spring batch essentials

    CERN Document Server

    Rao, P Raja Malleswara

    2015-01-01

    If you are a Java developer with basic knowledge of Spring and some experience in the development of enterprise applications, and want to learn about batch application development in detail, then this book is ideal for you. This book will be perfect as your next step towards building simple yet powerful batch applications on a Java-based platform.

  3. Destructive distillation: oils

    Energy Technology Data Exchange (ETDEWEB)

    West, J; Glover, S

    1918-01-31

    Canned and other coals are destructively distilled in continuously operated vertical retorts which at their upper portions are maintained at temperatures suitable for low temperature oil distillation such as about 700/sup 0/C, and at their lower portions the temperature is higher and such as to be suitable for the production of gas, e.g., about 1400/sup 0/C. Superheated steam is introduced into the lower portion of the retort, preferably by means of the arrangement described in Specification 120,458, and this is converted into blue water gas which assists the distillation in the center of the coal charge. The retorts are preferably such as are described in Specifications 2663/07 and 7757/14.

  4. Distilling hydrocarbons, etc

    Energy Technology Data Exchange (ETDEWEB)

    Turner, C

    1917-11-23

    In the fractional or destructive distillation of hydrocarbon oils or other liquids, the pressure in the still is raised and lowered alternately. The still is closed to raise the pressure, and is opened to lower the pressure rapidly solely by expansion of the vapors. The operation is effected without intermittent cooling, except such as may occur during the lowering of the pressure. In distilling hydrocarbon oil, pressure steam is blown into the oil until the pressure reaches 5 lb/in./sup 2/. The vapor outlet is then opened until the pressure falls to 2 lb/in./sup 2/, whereupon the vapor outlet is closed and steam is again admitted. The operation is continued until the steam, which is of 20 lb pressure, no longer effects distillation; after this stage, superheated steam is used.

  5. Vapor compression distiller and membrane technology for water revitalization

    Science.gov (United States)

    Ashida, A.; Mitani, K.; Ebara, K.; Kurokawa, H.; Sawada, I.; Kashiwagi, H.; Tsuji, T.; Hayashi, S.; Otsubo, K.; Nitta, K.

    1987-01-01

    Water revitalization for a space station can consist of membrane filtration processes and a distillation process. Water recycling equipment using membrane filtration processes was manufactured for ground testing. It was assembled using commercially available components. Two systems for the distillation are studied: one is absorption type thermopervaporation cell and the other is a vapor compression distiller. Absorption type thermopervaporation, able to easily produce condensed water under zero gravity, was investigated experimentally and through simulated calculation. The vapor compression distiller was studied experimentally and it offers significant energy savings for evaporation of water.

  6. Model-based analysis of high shear wet granulation from batch to continuous processes in pharmaceutical production - A critical review

    DEFF Research Database (Denmark)

    Kumar, Ashish; Gernaey, Krist; De Beer, Thomas

    2013-01-01

    of the developments, the review focuses on the twin-screw granulator as a device for continuous HSWG and attempts to critically evaluate the current process. As a result, a set of open research questions are identified. These questions need to be answered in the future in order to fill the knowledge gap...... that currently exists both at micro- and macro-scale, and which is currently limiting the further development of the process to its full potential in pharmaceutical applications....

  7. Fractional distillation of oil

    Energy Technology Data Exchange (ETDEWEB)

    Jones, L D

    1931-10-31

    A method of dividing oil into lubricating oil fractions without substantial cracking by introducing the oil in a heated state into a fractionating column from which oil fractions having different boiling points are withdrawn at different levels, while reflux liquid is supplied to the top of the column, and additional heat is introduced into the column by contacting with the oil therein a heated fluid of higher monlecular weight than water and less susceptible to thermal decomposition than is the highest boiling oil fraction resulting from the distillation, or of which any products produced by thermal decomposition will not occur in the highest boiling distillate withdrawn from the column.

  8. Distilling carbonaceous materials

    Energy Technology Data Exchange (ETDEWEB)

    Trumble, M J

    1925-06-29

    Carbonaceous materials such as coal, oil shale, peat, or wood are destructively distilled while being subjected to the action of superheated steam and hydrogen, the latter being provided by dissociating a part of the superheated steam. The materials are charged into a retort heated by a burner and superheated steam and hydrogen are passed in by a pipe and nozzles. The distillates enter a dust extractor through openings and escape through openings shielded by cones into an outlet pipe leading to condensers. The dust which settles in the bottom of the apparatus is periodically removed.

  9. Distilling coal, etc

    Energy Technology Data Exchange (ETDEWEB)

    Nelson, J

    1917-12-21

    Coals of various kinds such as shales, bitumens, and oil sand, peat, etc. are distilled at 350 to 450/sup 0/C and in the presence of vapors and gases obtained by cracking hydrocarbon oils, or the gases obtained by separating the condensable hydrocarbons therefrom, and, if desired, with the addition of superheated steam. The hydrocarbons are properly cracked by passing through molten lead as described in Specification 116,304. According to the Provisional Specification, superheated steam alone may be used to effect the distillation.

  10. GROWTH AND COMPOSITION OF Arthrospira (Spirulina platensis IN A TUBULAR PHOTOBIOREACTOR USING AMMONIUM NITRATE AS THE NITROGEN SOURCE IN A FED-BATCH PROCESS

    Directory of Open Access Journals (Sweden)

    C. Cruz-Martínez

    2015-06-01

    Full Text Available AbstractNH4NO3 simultaneously provides a readily assimilable nitrogen source (ammonia and a reserve of nitrogen (nitrate, allowing for an increase in Arthrospira platensis biomass production while reducing the cost of the cultivation medium. In this study, a 22plus star central composite experimental design combined with response surface methodology was employed to analyze the influence of light intensity (I and the total amount of added NH4NO3 (Mt on a bench-scale tubular photobioreactor for fed-batch cultures. The maximum cell concentration (Xm, cell productivity (PX and biomass yield on nitrogen (YX/N were evaluated, as were the protein and lipid contents. Under optimized conditions (I = 148 μmol·photons·m-2·s-1 and Mt = 9.7 mM NH4NO3, Xm = 4710 ±34.4 mg·L-1, PX = 478.9 ±3.8 mg·L-1·d-1 and YX/N = 15.87 ±0.13 mg·mg-1 were obtained. The best conditions for protein content in the biomass (63.2% were not the same as those that maximized cell growth (I = 180 μmol·photons·m-2·s-1 and Mt = 22.5 mM NH4NO3. Based on these results, it is possible to conclude that ammonium nitrate is an interesting alternate nitrogen source for the cultivation of A. platensisin a fed-batch process and could be used for other photosynthetic microorganisms.

  11. Distillation Column Flooding Predictor

    Energy Technology Data Exchange (ETDEWEB)

    George E. Dzyacky

    2010-11-23

    The Flooding Predictor™ is a patented advanced control technology proven in research at the Separations Research Program, University of Texas at Austin, to increase distillation column throughput by over 6%, while also increasing energy efficiency by 10%. The research was conducted under a U. S. Department of Energy Cooperative Agreement awarded to George Dzyacky of 2ndpoint, LLC. The Flooding Predictor™ works by detecting the incipient flood point and controlling the column closer to its actual hydraulic limit than historical practices have allowed. Further, the technology uses existing column instrumentation, meaning no additional refining infrastructure is required. Refiners often push distillation columns to maximize throughput, improve separation, or simply to achieve day-to-day optimization. Attempting to achieve such operating objectives is a tricky undertaking that can result in flooding. Operators and advanced control strategies alike rely on the conventional use of delta-pressure instrumentation to approximate the column’s approach to flood. But column delta-pressure is more an inference of the column’s approach to flood than it is an actual measurement of it. As a consequence, delta pressure limits are established conservatively in order to operate in a regime where the column is never expected to flood. As a result, there is much “left on the table” when operating in such a regime, i.e. the capacity difference between controlling the column to an upper delta-pressure limit and controlling it to the actual hydraulic limit. The Flooding Predictor™, an innovative pattern recognition technology, controls columns at their actual hydraulic limit, which research shows leads to a throughput increase of over 6%. Controlling closer to the hydraulic limit also permits operation in a sweet spot of increased energy-efficiency. In this region of increased column loading, the Flooding Predictor is able to exploit the benefits of higher liquid

  12. Key Process Conditions for Production of C4 Dicarboxylic Acids in Bioreactor Batch Cultures of an Engineered Saccharomyces cerevisiae Strain

    NARCIS (Netherlands)

    Zelle, R.M.; De Hulster, E.; Kloezen, W.; Pronk, J.T.; Van Maris, A.J.A.

    2010-01-01

    A recent effort to improve malic acid production by Saccharomyces cerevisiae by means of metabolic engineering resulted in a strain that produced up to 59 g liter(-1) of malate at a yield of 0.42 mol (mol glucose)(-1) in calcium carbonate-buffered shake flask cultures. With shake flasks, process

  13. Batch production of micron size particles from poly(ethylene glycol) using supercritical CO2 as a processing solvent

    NARCIS (Netherlands)

    Nalawade, Sameer P.; Picchioni, Francesco; Janssen, L. P. B. M.

    The major advantage of using supercritical carbon dioxide (CO2) as a solvent in polymer processing is an enhancement in the free volume of a polymer due to dissolved CO2, which causes a considerable reduction in the viscosity. This allows spraying the polymer melt at low temperatures to produce

  14. 40 CFR Table 5 to Subpart Ppp of... - Process Vents From Batch Unit Operations-Monitoring, Recordkeeping, and Reporting Requirements

    Science.gov (United States)

    2010-07-01

    ... all instances when monitoring data are not collected—PR. d,e If a base absorbent is used, report all p... all instances when monitoring data are not collected—PR. d,e Catalytic Incinerator Temperature... instances when monitoring data are not collected. e Boiler or Process Heater with a design heat input...

  15. Vacuum distilling vessel

    Energy Technology Data Exchange (ETDEWEB)

    Reik, H

    1928-12-27

    Vacuum distilling vessel for mineral oil and the like, characterized by the ring-form or polyconal stiffeners arranged inside, suitably eccentric to the casing, being held at a distance from the casing by connecting members of such a height that in the resulting space if necessary can be arranged vapor-distributing pipes and a complete removal of the residue is possible.

  16. Distilling bituminous materials

    Energy Technology Data Exchange (ETDEWEB)

    Forrest, C N; Hayden, H P

    1926-12-28

    Bituminous materials such as heavy asphaltic residues from petroleum distillation or natural bitumens such as gilsonite, grahamite, etc. are distilled in presence of a carrier consisting of pieces of inert refractory material and by the heat generated by combustion of the coke which remains on the carrier after distillation. A vertical cylindrical retort, in which a wood and coal fire is first made, is charged with an inert refractory substance such as pumice stone, broken firebrick, burnt fire clay, carborundum, ash, etc. mixed with a bituminous substance, which, if fusible, may be melted and added in a rotary drum. The mixture passes downwards through the retort, first through regions in which the hydrocarbons are distilled and cracked and then through a region in which the remaining carbon is burnt by a limited supply of air and steam admitted through a grate. The inert material is discharged through a water seal and used again. Vapors, withdrawn from the retort though an outlet, pass through a heat intercharger and separator and are treated with a spray of sulfuric acid to separate ammonia in a scrubber, with water sprays to condense oil in scrubbers, and with oil in a scrubber.

  17. Batching System for Superior Service

    Science.gov (United States)

    2001-01-01

    Veridian's Portable Batch System (PBS) was the recipient of the 1997 NASA Space Act Award for outstanding software. A batch system is a set of processes for managing queues and jobs. Without a batch system, it is difficult to manage the workload of a computer system. By bundling the enterprise's computing resources, the PBS technology offers users a single coherent interface, resulting in efficient management of the batch services. Users choose which information to package into "containers" for system-wide use. PBS also provides detailed system usage data, a procedure not easily executed without this software. PBS operates on networked, multi-platform UNIX environments. Veridian's new version, PBS Pro,TM has additional features and enhancements, including support for additional operating systems. Veridian distributes the original version of PBS as Open Source software via the PBS website. Customers can register and download the software at no cost. PBS Pro is also available via the web and offers additional features such as increased stability, reliability, and fault tolerance.A company using PBS can expect a significant increase in the effective management of its computing resources. Tangible benefits include increased utilization of costly resources and enhanced understanding of computational requirements and user needs.

  18. Advances in Membrane Distillation for Water Desalination and Purification Applications

    Directory of Open Access Journals (Sweden)

    Juan Gomez

    2013-01-01

    Full Text Available Membrane distillation is a process that utilizes differences in vapor pressure to permeate water through a macro-porous membrane and reject other non-volatile constituents present in the influent water. This review considers the fundamental heat and mass transfer processes in membrane distillation, recent advances in membrane technology, module configurations, and the applications and economics of membrane distillation, and identifies areas that may lead to technological improvements in membrane distillation as well as the application characteristics required for commercial deployment.

  19. A comparative evaluation of nitrogen compounds in petroleum distillates

    Energy Technology Data Exchange (ETDEWEB)

    Singh, Dheer; Chopra, Anju; Patel, Mitra Bhanu; Sarpal, Amarjit Singh [Indian Oil Corporation Limited, Faridabad (India). Research and Development Centre

    2011-07-15

    Although the concentration of nitrogen compounds in crude oil is relatively low, they can become more concentrated in petroleum distillates and poison the catalysts used in refining processes. They cause undesirable deposits, color formation and odor in products; they also contribute to air pollution and some are highly carcinogenic. The poisoned catalyst becomes deactivated for hydrodesulfurization and unable to remove sulfur from middle distillates. In order to understand the effect on catalytic processes, it is desirable to identify the nitrogen compounds in various petroleum distillates. This paper compares the nitrogen species profiles in different petroleum distillates using a nitrogen chemiluminescence detector. In addition, four different petroleum distillate samples from different refineries were analyzed to find the variation in their nitrogen profiles. The nitrogen compounds in petroleum distillate samples were identified as anilines, quinolines, indoles, and carbazoles and their alkyl derivatives. Quantitation was carried out against known reference standards. The quantitative data were compared to the total nitrogen content determined by elemental analysis. (orig.)

  20. Membrane distillation for milk concentration

    NARCIS (Netherlands)

    Moejes, S.N.; Romero Guzman, Maria; Hanemaaijer, J.H.; Barrera, K.H.; Feenstra, L.; Boxtel, van A.J.B.

    2015-01-01

    Membrane distillation is an emerging technology to concentrate liquid products while producing high quality water as permeate. Application for desalination has been studied extensively the past years, but membrane distillation has also potential to produce concentrated food products like