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Sample records for az31b magnesium alloy

  1. Preliminary study of biodegradation of AZ31B magnesium alloy

    Institute of Scientific and Technical Information of China (English)

    REN Yibin; HUANG Jingjing; ZHANG Bingchun; YANG Ke

    2007-01-01

    Magnesium alloys are potential to be developed as a new type of biodegradable implant material by use of their active corrosion behavior.Both in vitro and in vivo biodegradation properties of an AZ31B magnesium alloy were investigated in this work.The results showed that AZ31B alloy has a proper degradation rate and much lower hydrogen release in Hank's solution,with a degradation rate of about 0.3 mm/year and hydrogen release below 0.15mL/cm2.The animal implantation test showed that the AZ31B alloy could slowly biodegrade in femur of the rabbit and form calcium phosphate around the alloy sample,with the Ca/P ratio close to the natural bone.

  2. The Formablity of AZ31B Magnesium Alloy Sheet

    Institute of Scientific and Technical Information of China (English)

    WANG Lingyun; LU Zhiwen; ZHAO Yazhong; QIU Xiaogang

    2006-01-01

    The forming limit diagrams(FLD)of AZ31B magnesium alloy sheet were tested by means of the electro etching grid method based on the forming experiment of magnesium alloy sheet carried out with a BCS-30D sheet forming testing machine and the strain testing analysis made with an advanced ASAME automatic strain measuring system. Experiments show that, at room temperature, the mechanical properties and deep drawing performance of AZ31B cold-rolled magnesium alloy sheet were so poor that it failed to test the forming limit diagrams without an ideal forming and processing capacity, while the hot-rolled magnesium alloy sheet was of a little better plasticity and forming performance after testing its forming limit diagrams. It can be concluded that the testing of the forming limit curves (FLC)offers the theoretical foundation for the drawing of the deep drawing and forming process of magnesium alloy sheet.

  3. Ballistic Evaluation of Magnesium Alloy AZ31B

    Science.gov (United States)

    2007-04-01

    S. Burkins, and William A. Gooch Weapons and Materials Research Directorate, ARL Richard D. DeLorme Magnesium Elektron North America, Inc...ballistic properties. In order to fill this gap, the U.S. Army Research Laboratory (ARL) and Magnesium Elektron North America (MENA), Inc., conducted a...plate (H24 condition). The magnesium plate was alloyed, cast, rolled, thermally treated and tensile tested by Magnesium Elektron North America (MENA

  4. Torsional and axial damping properties of the AZ31B-F magnesium alloy

    Science.gov (United States)

    Anes, V.; Lage, Y. E.; Vieira, M.; Maia, N. M. M.; Freitas, M.; Reis, L.

    2016-10-01

    Damping properties for the AZ31B-F magnesium alloy were evaluated for pure axial and pure shear loading conditions at room temperature. Hysteretic damping results were measured through stress-strain controlled tests. Moreover, the magnesium alloy viscous damping was measured with frequency response functions and free vibration decay, both results were obtained by experiments. The axial and shear damping ratio (ASDR) has been identified and described, specifically for free vibration conditions.

  5. Chemical conversion coating on AZ31B magnesium alloy and its corrosion tendency

    Institute of Scientific and Technical Information of China (English)

    Hualan JIN; Xiangjie YANG; Ming WANG

    2009-01-01

    The morphology change of the magnesium matrix after pre-treatment and the mor-phology as well as the phase composition of chemical conversion coating formed by phosphate were studied using scanning electron microscope and X-ray diffraction. The corrosion resistance of the coating was studied by salt spray and damp test, and the corrosion tendency during salt immersion test was analyzed. The results show that the phase composition before and after pre-treatment is almost change- less, and the deep microflaw appears between α and β phases during acidic pickling. The phosphate conversion coating is mainly composed of Mg, MgO, and some amor-phous phase, and it can provide a good protection for the AZ31B alloy. Results from corrosive morphology indicate that the growth and the corrosion resistance of the phosphate conversion coating are related to the forming process of the AZ31B matrix.

  6. Effect of rolling temperature of the magnesium alloy AZ31B formability; Efeito da temperatura de laminacao na deformabilidade da liga de magnesio AZ31B

    Energy Technology Data Exchange (ETDEWEB)

    Catorceno, L.L.C.; Zimmermann, A.J.O.; Padilha, A.F., E-mail: litzy.catorceno@poli.usp.b [Universidade de Sao Paulo (DEMM/EP/USP), SP (Brazil). Escola Politecnica. Dept. de Engenharia Metalurgica e de Materiais

    2010-07-01

    The magnesium alloy AZ31B presents an interesting set of properties, which makes it potential candidate for applications in automotive and aeronautics. The main limitation of magnesium alloys is the low capacity of plastic forming at room temperature. The main motivation of this project is to understand and control the microstructure and crystallographic texture of magnesium alloys, to improve their formability. The effect of rolling temperature on the formability of the alloy was studied in this stage of the project. The alloy in the form of annealed and recrystallized sheets (2 mm thick) was deformed by rolling at four different temperatures: 25, 100, 200 and 250 deg C. The microstructural characterization was achieved using several complementary techniques of microstructural analysis, such as optical microscopy, scanning electron microscopy, X-ray analysis by energy dispersive, X-ray diffraction and microhardness. Results about the effect of rolling temperature on the alloy formability were presented and discussed. (author)

  7. Surface Properties of AZ31B Magnesium Alloy by Oxygen Plasma Immersion Ion Implantation

    Institute of Scientific and Technical Information of China (English)

    WEI Chunbei; GONG Chunzhi; TIAN Xiubo; YANG Shiqin; Ricky K.Y.Fu; Paul K.CHU

    2009-01-01

    Oxygen plasma immersion ion implantation(PIII)has been conducted on AZ31B magnesium alloy using different bias voltages.The modified layer is mainly composed of MgO and some MgAl2O4.Results form Rutherford backscattering spectrometry(RBS)and X-ray photoelectron spectroscopy(XPS)indicate that the bias voltage has a significant impact on the structure of the films.The oxygen implant fluences and the thickness of the implanted layer increase with higher bias voltages.A high bias voltage such as 60 kV leads to an unexpected increments in the oxygen-rich layer's thickness compared to those of the samples implanted at 20 kV and 40 kV.The hardness is hardly enhanced by oxygen PIII.The corrosion resistance of magnesium alloy may be improved by a proper implantation voltage.

  8. Microstructure and mechanical properties of friction stir welding of AZ31B magnesium alloy added with cerium

    Institute of Scientific and Technical Information of China (English)

    于思荣; 陈显君; 黄志求; 刘耀辉

    2010-01-01

    The AZ31B magnesium alloy sheet added with 0.5 wt.% Ce was welded with friction stir welding(FSW).The microstructures and mechanical properties of the welded joint were investigated.The results showed that the microstructures in the weld nugget zone were uniform and with small equiaxed grains.The grains in the heat-affected zone and the thermo-mechanical affected zone were coarser than those in the base metal zone and the weld nugget zone.The ultimate tensile strength of AZ31B magnesium alloy added with 0.5...

  9. Effect of fiber laser parameters on laser welded AZ31B Magnesium alloys

    Directory of Open Access Journals (Sweden)

    Mat Salleh Naqiuddin

    2017-01-01

    Full Text Available Recently, the usage of Magnesium (Mg alloys has been hugely applied in the industrial application such as in automotive, marine, and electronic due to its advantages of recyclability and lightweight. This alloys required low heat input to be weld since it is easily evaporated due to the Magnesium Oxide (MgO at the surface and it also possesses lower melting point compared to steel. Laser welding is more convenient to weld Mg alloys due to its high power and lower heat input. AZ31B was selected since it has strong mechanical properties among others Mg alloys due to the major alloying elements; Aluminium (Al and Zinc (Zn. Low power fiber laser machine with wavelength of 900 nm was used in this experiment. The intention of this work was to investigate the effect of low power fiber laser parameters and effect of shielding gas on weld penetration and microstructure. Another aim in this work was to produce the joint for this thin sheets metal. Penetration depth and microstructure evaluation were emphasized in the analysis section. Bead-on-Plate (BOP and laser lap welding was conducted on AZ31B with thicknesses of 1.0 mm and 0.6 mm for feasibility study using pulsed wave (PW mode. Defocusing features was used in order to find better focal position, which has less occurrence of evaporation (underfill. The effect of different angle of irradiation was also investigated. Two types of shielding gases, Argon (Ar and Nitrogen (N2 were used in order to study the effect of shielding gas. Lastly, the effect of pulsed energy on penetration types and depth of BOP welded samples was investigated. Focus point was found at focal length of 156 mm with 393.75 μm. For BOP experiment, higher pulsed energy used contributes to melt through defect. Meanwhile, Ns shielding gas proved to be better shielding gas in laser welding the AZ31B. Higher angle of irradiation could reduce the underfill defect. Fillet Lap joint of similar metal was successfully done where 2.0 J of

  10. Effects of deformation parameters on microstructure and mechanical properties of magnesium alloy AZ31B

    Institute of Scientific and Technical Information of China (English)

    ZHANG Shaoming; YANG Bicheng; XU Jun; SHI Likai; CHEN Guoliang

    2006-01-01

    Plastic deformation and dynamic recrystallization (DRX) behaviors of magnesium alloy AZ31B during thermal compression and extrusion processes were studied.In addition, effects of deformation temperature and rates on the microstructure and mechanical properties were investigated.The results show that the DRX grains nucleate initially at the primary grain boundaries and the twin boundaries, and the twinning plays an important role in the grain refinement.The DRX grain size depends on the deformation temperature and strain rate The average grain size is only 1 μm when the strain rate is 5 s-1 and temperature is 250 ℃.It is also found that the DRX grain can grow up quickly at the elevated temperature.The microstructure of extruded rods was consisted of tiny equal-axis DRX grains and some elongated grains.The rods extruded slowly have tiny grains and exhibit good mechanical properties.

  11. Processing map for hot working of as extruded AZ31B magnesium alloy

    Institute of Scientific and Technical Information of China (English)

    HUANG Guang-sheng; HUANG Guang-jie; WANG Ling-yun; PAN Fu-sheng

    2005-01-01

    The deformation behavior of AZ31B magnesium alloy as extruded under hot compression conditions was characterized in the temperature range of 200 - 400 ℃ and strain rate range of 0. 001 - 1 s-1. The processing maps were obtained at different strains. The results show that the map exhibits flow instabilities as two domains. The domain at beyond 300 ℃ and strain rate of 1 s-1 appears with a peak efficiency of power dissipation about 56% occurring. This domain is expected to happen in a hot process, such as hot rolling, hot extrusion and hot forging. There is high efficiency of power dissipation at temperature beyond 350 ℃ and strain rate 0. 001 s-1. Such domains suggest the occurrence of superplastic deformation.

  12. Mechanical and corrosion properties of Al/Ti film on magnesium alloy AZ31B

    Science.gov (United States)

    Zeng, Rong-Chang; Jiang, Ke; Li, Shuo-Qi; Zhang, Fen; Cui, Hong-Zhi; Han, En-Hou

    2015-03-01

    Preparation of titanium film on magnesium substrate faces a challenge due to non-Fickian inter-diffusion between titanium and magnesium. Aluminum can build a bridge between titanium and magnesium. Al/Ti duplex coatings were deposited on magnesium alloy AZ31B using magnetron sputtering (MS). The low temperature diffusion bonding behavior of the Mg/Al/Ti coating was investigated through SEM and its affiliated EDS. The phase structure and critical load of the coatings were examined by means of XRD and scratch tests, respectively. The results demonstrated that the bonding strength was significantly improved after a post heat treatment (HT) at a temperature of 210°C. The diffusion mechanism of the interfaces of Mg/Al and Al/Ti in the coating was discussed based on the analysis of formation energy of vacancies and diffusion rates. The Al/Ti dual layer enhanced the corrosion resistance of the alloy. And the HT process further increased the corrosion resistance of the coated alloy. This result implies that a post HTat a lower temperature after MS is an effective approach to enhance the bonding strength and corrosion resistance of the Al/Ti film on Mg alloys.

  13. Dynamic tensile behavior of AZ31B magnesium alloy at ultra-high strain rates

    Directory of Open Access Journals (Sweden)

    Geng Changjian

    2015-04-01

    Full Text Available The samples having {0001} parallel to extruding direction (ED present a typical true stress–true strain curve with concave-down shape under tension at low strain rate. Ultra-rapid tensile tests were conducted at room temperature on a textured AZ31B magnesium alloy. The dynamic tensile behavior was investigated. The results show that at ultra-high strain rates of 1.93 × 102 s−1 and 1.70 × 103 s−1, the alloy behaves with a linear stress–strain response in most strain range and exhibits a brittle fracture. In this case, {10-12}  extension twinning is basic deformation mode. The brittleness is due to the macroscopic viscosity at ultra-high strain rate, for which the external critical shear stress rapidly gets high to result in a cleavage fracture before large amounts of dislocations are activated. Because {10-12} tension twinning, {10-11} compressive twinning, basal slip, prismatic slip and pyramidal slip have different critical shear stresses (CRSS, their contributions to the degree of deformation are very differential. In addition, Schmid factor plays an important role in the activity of various deformation modes and it is the key factor for the samples with different strain rates exhibit various mechanical behavior under dynamic tensile loading.

  14. Wettability and corrosion of alumina embedded nanocomposite MAO coating on nanocrystalline AZ31B magnesium alloy

    Energy Technology Data Exchange (ETDEWEB)

    Gheytani, M.; Aliofkhazraei, M., E-mail: maliofkh@gmail.com; Bagheri, H.R.; Masiha, H.R.; Rouhaghdam, A. Sabour

    2015-11-15

    In this paper, micro- and nanocrystalline AZ31B magnesium alloy were coated by micro-arc oxidation method. In order to fabricate nanocrystalline surface layer, surface mechanical attrition treatment was performed and nano-grains with average size of 5–10 nm were formed on the surface of the samples. Coating process was carried out at different conditions including two coating times and two types of electrolyte. Alumina nanoparticles were utilized as suspension in electrolyte to form nanocomposite coatings by micro-arc oxidation method. Potentiodynamic polarization, percentage of porosity, and wettability tests were performed to study various characteristics of the coated samples. The results of scanning electron microscope imply that samples coated in silicate-based electrolyte involve much lower surface porosity (∼25%). Besides, the results of wettability test indicated that the maximum surface tension with deionized water is for nanocrystalline sample. In this regard, the sample coated in silicate-based suspension was 4 times more hydrophilic than the microcrystalline sample. - Highlights: • MAO in phosphate electrolyte needs higher energy as compared to silicate electrolyte. • Less porosity and finer grain size on free surface of the silicate-based coatings. • Observed porosity from top surface of coating shows the effect of the final MAO sparks. • SMAT affects surface roughness and accelerates growth kinetics.

  15. Microstructure and mechanical properties of wrought magnesium alloy AZ31B welded by laser-TIG hybrid

    Institute of Scientific and Technical Information of China (English)

    刘黎明; 宋刚; 王继锋; 梁国俐

    2004-01-01

    The laser-TIG hybrid welding was mainly used to weld the wrought magnesium alloy AZ31B. The technical characteristics of laser-TIG hybrid welding process was investigated and the interactional mechanism between laser and arc was discussed, at the same time the microstructure and mechanical properties of the wrought magnesium alloy AZ31B using laser-TIG hybrid welding were analyzed by optical microscope, EPMA, SEM, tensile machine, hardness machine. The experimental results show that the presence of laser beam boosts up the stability of the arc during high speed welding and augments the penetration of weld; the crystal grains of magnesium alloy weld are fine without porosity and cracks in the best welding criterion and the microstructure of HAZ does not become coarse obviously. The elements profile analysis reveals that Mg content in the weld is lower than that of the base metal, but Al content is higher slightly. Under this experimental condition, the wrought magnesium alloy AZ31B joint can be achieved using laser-TIG hybrid process and the tensile strength of the joint is equivalent to that of the base metal.

  16. Microstructural effects on the spall properties of ECAE and SWAP magnesium alloys: AZ31B-4E and AMX602

    Science.gov (United States)

    Williams, C. L.; Farbaniec, L.; Kecskes, L.; Bradley, J.

    2017-01-01

    The effects of microstructure on the spall properties of two magnesium alloys fabricated via Equal-Channel Angular Extrusion (ECAE) and Spinning Water Atomization Process (SWAP) were investigated. The Hugoniot Elastic Limit (HEL) for both AZ31B-4E and AMX602 magnesium alloys were found to be approximately 0.181±0.003 GPa and 0.187±0.012 GPa, respectively. The spall strengths extracted from the free surface velocity profiles were found to decrease by approximately 4% for AZ31B-4E between 1.7 GPa to 4.6 GPa shock stress. Although this reduction in spall strength may lie within the experimental error, the microstructure of the post-shocked magnesium alloy show that manganese intermetallic inclusions in the AZ31B-4E magnesium were perhaps responsible for the reduction in spall strength as a function of shock stress. On the contrary, the spall strength for AMX602 was found to be random for the same shock stress range studied. This random behavior of the AMX602 was likely due to the incomplete sintering during mechanical processing. The fracture surfaces of both materials were dominated by nanovoids and the AMX602 fracture surface was found to be striated. A more in-depth study is needed to better understand the spall behavior of both materials.

  17. Influence of Tension-Compression Asymmetry on the Mechanical Behavior of AZ31B Magnesium Alloy Sheets in Bending

    Science.gov (United States)

    Zhou, Ping; Beeh, Elmar; Friedrich, Horst E.

    2016-03-01

    Magnesium alloys are promising materials for lightweight design in the automotive industry due to their high strength-to-mass ratio. This study aims to study the influence of tension-compression asymmetry on the radius of curvature and energy absorption capacity of AZ31B-O magnesium alloy sheets in bending. The mechanical properties were characterized using tension, compression, and three-point bending tests. The material exhibits significant tension-compression asymmetry in terms of strength and strain hardening rate due to extension twinning in compression. The compressive yield strength is much lower than the tensile yield strength, while the strain hardening rate is much higher in compression. Furthermore, the tension-compression asymmetry in terms of r value (Lankford value) was also observed. The r value in tension is much higher than that in compression. The bending results indicate that the AZ31B-O sheet can outperform steel and aluminum sheets in terms of specific energy absorption in bending mainly due to its low density. In addition, the AZ31B-O sheet was deformed with a larger radius of curvature than the steel and aluminum sheets, which brings a benefit to energy absorption capacity. Finally, finite element simulation for three-point bending was performed using LS-DYNA and the results confirmed that the larger radius of curvature of a magnesium specimen is mainly attributed to the high strain hardening rate in compression.

  18. Research on Thermal Deep-drawing Technology of Magnesium Alloy(AZ31B) Sheets

    Institute of Scientific and Technical Information of China (English)

    Sfihong ZHANG; Kun ZHANG; Zhongtang WANG; Chuanfu YU; Yi XU; Qiang WANG

    2004-01-01

    Forming technology of Mg alloy (AZ31B) sheets can be investigated by thermal deep drawing experiments. In the experiments,the blank holder and die contacting with the blank were heated to the same temperature as the blank by using the heating facility. The circular blank heated in an oven is formed at a temperature range of 100~400℃ to obtain the optimum forming temperature range and the effects of major technical parameters on the workpiece quality. It is found that the blank is brittle at temperatures lower than 200℃. Temperatures higher than 400℃ are not suitable for forming of the sheets because of severe oxidation and wrinkling. AZ31B shows an excellent formability at temperatures from 300 to 350℃ and can be formed into a workpiece with good quality. When the blank holder force is 99 Kn, extruded sheets with a thickness of 1 mm can be formed into cups without wrinkling. Workpieces show strong anisotropic deformation behavior on the flanges.

  19. Influence of Surface Condition on Expulsion in Spot Welding AZ31B Magnesium Alloy

    Institute of Scientific and Technical Information of China (English)

    Yarong WANG; Jicai FENG; Zhongdian ZHANG

    2005-01-01

    Experiments were carried out to study the influence of surface condition on expulsion during the spot welding of AZ31B Mg alloy. A general electrical contact resistance theory for conductive rough surfaces and the relation between maximum temperature Tm in the contact and voltage-drop V across interface of two surfaces were employed to understand the reason of expulsion in Mg alloy spot welding. The main reason of expulsion is that the high electrical contact resistance induced by large roughness of the surface and oxide film covered on the surface leads to local melting of metal in the interface of two surfaces, and liquid metal of the local area ejected from the specimen under electrode force forms expulsion.

  20. Effects of benzotriazole on anodized film formed on AZ31B magnesium alloy in environmental-friendly electrolyte

    Energy Technology Data Exchange (ETDEWEB)

    Guo Xinghua [School of Chemical Engineering and Technology, Harbin Institute of Technology, Harbin (China); An Maozhong, E-mail: mzan@hit.edu.c [School of Chemical Engineering and Technology, Harbin Institute of Technology, Harbin (China); Yang Peixia; Li Haixian; Su Caina [School of Chemical Engineering and Technology, Harbin Institute of Technology, Harbin (China)

    2009-08-12

    An environmental-friendly electrolyte of silicate and borate, which contained an addition agent of 1H-benzotriazole (BTA) with low toxicity (LD50 of 965 mg/kg), was used to prepare an anodized film on AZ31B magnesium alloy under the constant current density of 1.5 A/dm{sup 2} at room temperature. Effects of BTA on the properties of the anodized film were studied by scanning electron microscopy (SEM), energy dispersion spectrometry (EDS), X-ray photoelectron spectroscopy (XPS), X-ray diffraction (XRD), loss weight measurement, potentiodynamic polarization and electrochemical impedance spectroscopy (EIS), respectively. The results demonstrated that anodized growth process, surface morphology, thickness, phase structure and corrosion resistance of the anodized film were strongly dependant on the BTA concentration, which might be attributed to the formation of an BTA adsorption layer on magnesium substrate surface. When the BTA concentration was 5 g/L in the electrolyte, a compact and thick anodized film could provide excellent corrosion resistance for AZ31B magnesium alloy.

  1. The Influence of Novel Alloying Additions on the Performance of Magnesium Alloy AZ31B

    Science.gov (United States)

    2013-11-01

    alloys are based on a rather small group of alloying elements, there are often limited differences between them in properties (strength, corrosion ...Research Laboratory (ARL). Initially, the discussions focused on ways to improve the corrosion resistance of magnesium ( Mg ) alloys to increase the...elements display little tendency to alter precipitates or otherwise adversely influence the corrosion performance of the base alloy . Based on these

  2. Effect of heat input on microstructure and properties of welded joint in magnesium alloy AZ31B

    Institute of Scientific and Technical Information of China (English)

    刘黎明; 苗玉刚; 宋刚; 梁国俐

    2004-01-01

    Using the optical microscope, tensile test machine and micro-hardness meter, the effect of heat input on the microstructure and mechanical properties in fusion welding joints of AZ31B wrought alloys was investigated systematically, the mechanism on joint properties losing was analyzed, and a valid method to improve joint properties of the magnesium alloy fusion welding was explored. The results show that the heat input has an obvious effect on the microstructure and properties. Under the condition of penetration, with the heat input decreasing, the crystal grain in the weld and heat-affected zone (HAZ) becomes fine, the width of HAZ becomes obviously narrow, and the molding of the weld is improved, so the tensile strength and elongation are increased and the hardness of joints is improved. When the heat input reaches 60 J/mm, the high quality joints can be gained.

  3. Friction Stir Welding Effect on Transverse Rigidity and Sound Transmission Characteristics of AZ31B Magnesium Alloy

    Institute of Scientific and Technical Information of China (English)

    Luo Zhi; Hao Zhiyong; Ni Dingrui; Zheng Xu

    2015-01-01

    AZ31B magnesium alloy was subjected to friction stir welding withvarious welding parameters. The equivalent Young’s moduli of the friction stir welded samples and the base material were obtained by the three-point method, and their transverse rigidities were obtained as well. Furthermore, the sound transmission characteristics of those samples were experimentally studied by four-microphone impedance tube method. The experimental results indicate that the transverse rigidities of the friction stir welded samples were only 79%, 83% and 92% of thoseof the base material, respectively. The sound transmission losses of the processed samples were also lower, which was largely due to the reduction of transverse rigidities induced by the decrease of equivalent Young’s moduli.

  4. Influence of chloride ion concentration on immersion corrosion behaviour of plasma sprayed alumina coatings on AZ31B magnesium alloy

    Directory of Open Access Journals (Sweden)

    D. Thirumalaikumarasamy

    2014-12-01

    Full Text Available Corrosion attack of aluminium and magnesium based alloys is a major issue worldwide. The corrosion degradation of an uncoated and atmospheric plasma sprayed alumina (APS coatings on AZ31B magnesium alloy was investigated using immersion corrosion test in NaCl solutions of different chloride ion concentrations viz., 0.01 M, 0.2 M, 0.6 M and 1 M. The corroded surface was characterized by an optical microscope and X-ray diffraction. The results showed that the corrosion deterioration of uncoated and coated samples were significantly influenced by chloride ion concentration. The uncoated magnesium and alumina coatings were found to offer a superior corrosion resistance in lower chloride ion concentration NaCl solutions (0.01 M and 0.2 M NaCl. On the other hand the coatings and Mg alloy substrate were found to be highly susceptible to localized damage, and could not provide an effective corrosion protection in solutions containing higher chloride concentrations (0.6 M and 1 M. It was found that the corrosion resistance of the ceramic coatings and base metal gets deteriorated with the increase in the chloride concentrations.

  5. Microstructure and Tensile Properties of AZ31B Alloy and AZ31B-SiCp Deformed Through a Multi-step Process

    Science.gov (United States)

    Shen, M. J.; Wang, X. J.; Ying, T.; Zhang, M. F.; Wu, K.

    2016-10-01

    The 15 vol.% micron SiC particle (SiCp)-reinforced AZ31B magnesium matrix composite (AZ31B-SiCp) prepared with semisolid stirring-assisted ultrasonic vibration was subjected to a multi-step process. The influence of the multi-step processing route on the microstructure and mechanical properties of the AZ31B-SiCp was investigated. For comparison, the monolithic AZ31B alloy was also processed under the same conditions. The results showed that the grain sizes of the AZ31B alloy and the AZ31B-SiCp were gradually decreased with increasing the processing step. Compared with the AZ31B-SiCp, the grain size of the AZ31B alloy was much larger, and the grain size distribution was inhomogeneous at the same processing condition. The particles of the AZ31B-SiCp were dispersed uniformly through the multi-step processing. Moreover, the tensile properties of the materials were gradually improved with increasing the processing step. In particular, the strength of AZ31B-SiCp and the ductility of AZ31B alloy improved significantly based on the room-temperature tensile test results.

  6. Halogen-Free Phosphonate Ionic Liquids as Precursors of Abrasion Resistant Surface Layers on AZ31B Magnesium Alloy

    Directory of Open Access Journals (Sweden)

    Tulia Espinosa

    2015-01-01

    Full Text Available Surface coatings formed by immersion in the ionic liquids (ILs 1,3-dimethylimidazolium methylphosphonate (LMP101, 1-ethyl-3-methylimidazolium methylphosphonate (LMP102 and 1-ethyl-3-methylimidazolium ethylphosphonate (LEP102 on magnesium alloy AZ31B at 50 °C have been studied. The purpose of increasing the temperature was to reduce the immersion time, from 14 days at room temperature, to 48 hours at 50 °C. The abrasion resistance of the coated alloy was studied by microscratching under progressively increasing load, and compared with that of the uncoated material. The order of abrasion resistance as a function of the IL is LEP102 > LMP101 > LMP102, which is in agreement with the order obtained for the coatings grown at room temperature. The maximum reduction in penetration depth with respect to the uncovered alloy, of a 44.5%, is obtained for the sample treated with the ethylphosphonate LEP102. However, this reduction is lower than that obtained when the coating is grown at room temperature. This is attributed to the increased thickness and lower adhesion of the coatings obtained at 50 °C, particularly those obtained from methylphosphonate ionic liquids. The results are discussed from SEM-EDX and profilometry.

  7. The fluoride coated AZ31B magnesium alloy improves corrosion resistance and stimulates bone formation in rabbit model.

    Science.gov (United States)

    Sun, Wei; Zhang, Guangdao; Tan, Lili; Yang, Ke; Ai, Hongjun

    2016-06-01

    This study aimed to evaluate the effect of fluorine coated Mg alloy and clarify its mechanism in bone formation. We implanted the fluorine coated AZ31B Mg alloy screw (group F) in rabbit mandibular and femur in vivo. Untreated AZ31B Mg alloy screw (group A) and titanium screw (group T) were used as control. Then, scanning electron microscopy, the spectral energy distribution analysis, hard and decalcified bone tissues staining were performed. Immunohistochemistry was employed to examine the protein expressions of bone morphogenetic protein 2 (BMP-2) and collagen type I in the vicinity of the implant. Compared with the group A, the degradation of the alloy was reduced, the rates of Mg corrosion and Mg ion release were slowed down, and the depositions of calcium and phosphate increased in the group F in the early stage of implantation. Histological results showed that fluorine coated Mg alloy had well osteogenic activity and biocompatibility. Moreover, fluoride coating obviously up-regulated the expressions of collagen type I and BMP-2. This study confirmed that the fluorine coating might improve the corrosion resistance of AZ31B Mg alloy and promote bone formation by up-regulated the expressions of collagen type I and BMP-2.

  8. Corrosion performance of atmospheric plasma sprayed alumina coatings on AZ31B magnesium alloy under immersion environment

    Directory of Open Access Journals (Sweden)

    D. Thirumalaikumarasamy

    2014-12-01

    Full Text Available Plasma sprayed ceramic coatings are successfully used in many industrial applications, where high wear and corrosion resistance with thermal insulation are required. The alumina powders were plasma sprayed on AZ31B magnesium alloy with three different plasma spraying parameters. In the present work, the influence of plasma spray parameters on the corrosion behavior of the coatings was investigated. The corrosion behavior of the coated samples was evaluated by immersion corrosion test in 3.5 wt% NaCl solution. Empirical relationship was established to predict the corrosion rate of plasma sprayed alumina coatings by incorporating process parameters. The experiments were conducted based on a three factor, five-level, central composite rotatable design matrix. The developed relationship can be effectively used to predict the corrosion rate of alumina coatings at 95% confidence level. The results indicate that the input power has the greatest influence on corrosion rate, followed by stand-off distance and powder feed rate.

  9. Development of a Ballistic Specification for Magnesium Alloy AZ31B

    Science.gov (United States)

    2008-12-01

    Richard D. DeLorme Magnesium Elektron North America, Inc. Approved for public release; distribution is...Approved for public release; distribution is unlimited. 13. SUPPLEMENTARY NOTES Magnesium Elektron North America, Inc., 1001 College St., Madison...IL 62060 14. ABSTRACT The U.S. Army Research Laboratory (ARL) and Magnesium Elektron North America (MENA) have conducted a joint effort to

  10. A novel simple strategy for in situ deposition of apatite layer on AZ31B magnesium alloy for bone tissue regeneration

    Energy Technology Data Exchange (ETDEWEB)

    Mousa, Hamouda M. [Department of Bionanosystem Engineering, Chonbuk National University, Jeonju, Jeonbuk 561-756 (Korea, Republic of); Department of Engineering Materials and Mechanical Design, Faculty of Engineering, South Valley University, Qena 83523 (Egypt); Lee, Do Hee [Department of Bionanosystem Engineering, Chonbuk National University, Jeonju, Jeonbuk 561-756 (Korea, Republic of); Park, Chan Hee, E-mail: biochan@jbnu.ac.kr [Department of Bionanosystem Engineering, Chonbuk National University, Jeonju, Jeonbuk 561-756 (Korea, Republic of); Division of Mechanical Design Engineering, Chonbuk National University, Jeonju, Jeonbuk 561-756 (Korea, Republic of); Kim, Cheol Sang, E-mail: chskim@jbnu.ac.kr [Department of Bionanosystem Engineering, Chonbuk National University, Jeonju, Jeonbuk 561-756 (Korea, Republic of); Division of Mechanical Design Engineering, Chonbuk National University, Jeonju, Jeonbuk 561-756 (Korea, Republic of)

    2015-10-01

    Graphical abstract: - Highlights: • Anodizing process was used for the surface modification of AZ31B magnesium alloy. • An appetite-like film was deposited on the surface of AZ31B magnesium alloy. • Ceramic film was investigated by XRD and XPS. • Nano-plates growth are observed though the implemented experimental design. • Significant increase in the substrate hardness and surface roughness was observed. - Abstract: In this study, for the first time, the degradation performance of AZ31B Mg alloy was tuned by an in situ deposition of apatite thin layer within a short time in one step. Using Taguchi method for experimental design, anodization process was designed under control conditions (time and voltage), and simulated body fluid (SBF) was used as the electrolyte to nucleate apatite-like compounds. The coated alloy was characterized through field emission scanning electron microscopy (FE-SEM), EDS, X-ray diffraction and XPS analysis. The results show that the applied voltage has a significant effect on the formation of apatite-like layers. Compared to the uncoated samples, microhardness and surface roughness of the coated samples showed remarkably different values. The potentiodynamic polarization results demonstrate that the polarization resistance of the anodized samples is higher than the substrate polarization resistance, thus improving the alloy corrosion resistant. Based on the experimental results, the proposed nanostructure apatite-like coating can offer a promising way to improve the biocompatibility and degradability properties of the Mg alloy for bone tissue regeneration.

  11. The fluoride coated AZ31B magnesium alloy improves corrosion resistance and stimulates bone formation in rabbit model

    Energy Technology Data Exchange (ETDEWEB)

    Sun, Wei; Zhang, Guangdao [Department of Prosthodontics, School of Stomatology, China Medical University, Shenyang 110001 (China); Tan, Lili; Yang, Ke [Institute of Metal Research, Chinese Academy of Sciences, Shenyang 110016 (China); Ai, Hongjun, E-mail: aihongjuna@sina.com [Department of Prosthodontics, School of Stomatology, China Medical University, Shenyang 110001 (China)

    2016-06-01

    This study aimed to evaluate the effect of fluorine coated Mg alloy and clarify its mechanism in bone formation. We implanted the fluorine coated AZ31B Mg alloy screw (group F) in rabbit mandibular and femur in vivo. Untreated AZ31B Mg alloy screw (group A) and titanium screw (group T) were used as control. Then, scanning electron microscopy, the spectral energy distribution analysis, hard and decalcified bone tissues staining were performed. Immunohistochemistry was employed to examine the protein expressions of bone morphogenetic protein 2 (BMP-2) and collagen type I in the vicinity of the implant. Compared with the group A, the degradation of the alloy was reduced, the rates of Mg corrosion and Mg ion release were slowed down, and the depositions of calcium and phosphate increased in the group F in the early stage of implantation. Histological results showed that fluorine coated Mg alloy had well osteogenic activity and biocompatibility. Moreover, fluoride coating obviously up-regulated the expressions of collagen type I and BMP-2. This study confirmed that the fluorine coating might improve the corrosion resistance of AZ31B Mg alloy and promote bone formation by up-regulated the expressions of collagen type I and BMP-2. - Highlights: • Fluoride coating inhibited the degradation of the alloy in the early implantation. • Fluorine coating could slow down the rate of Mg corrosion and Mg ion release. • Fluorine coating could promote the deposition of Ca and P in vivo. • Fluorine coated Mg alloy had well osteogenic activity and biocompatibility. • Fluorine coating up-regulated the expression of BMP-2 and collagen type I protein.

  12. Theorical study on mechanical properties of AZ31B Magnesium alloy Sheets under multiaxial loading

    Directory of Open Access Journals (Sweden)

    A. Znaidi

    2016-10-01

    Full Text Available Numerical simulation by plastic deformation of the shaping processes currently has a large industrial interest. It allows you to shorten the time of design and construction related products and tools to analyze and to optimize processes. An essential part of simulation tools is the constitutive law used to describe the material used. The activity of characterization and modeling of material behavior of the plastic deformation shaping remains a very important research field of activity; the objective of proposing laws of behavior used in computer codes, essentially based on finite element is sufficiently to represent the real behavior of materials. Considering the nature of the materials used and the stresses they experience the behavior laws account for several requirements which make them increasingly complicated. Among these requirements, we cite in particular plastic anisotropy, the great transformations, the complexity and diversity of loads, etc. The complexity of these laws makes them more difficult to implement and in particular to identify: the classic tests are no longer sufficient for identification. The objective of this work is based on two essential points: Suggest a construction strategy, particularly of identifying laws elastoplastic behavior anisotropic operational for the numerical simulation of plastic deformation shaping processes with particular attention to sheet metal magnesium. Magnesium sheet metal manufacturing process involves rolling operation. In a cost-cutting goal, this operation now takes place cold, implying a very marked anisotropy of the material at the output of the mill

  13. Grain size dependence of dynamic mechanical behavior of AZ31B magnesium alloy sheet under compressive shock loading

    Energy Technology Data Exchange (ETDEWEB)

    Asgari, H., E-mail: hamed.asgari@usask.ca [Department of Mechanical Engineering, University of Saskatchewan, Saskatoon (Canada); Odeshi, A.G.; Szpunar, J.A. [Department of Mechanical Engineering, University of Saskatchewan, Saskatoon (Canada); Zeng, L.J.; Olsson, E. [Department of Applied Physics, Chalmers University of Technology, Göteborg (Sweden)

    2015-08-15

    The effects of grain size on the dynamic deformation behavior of rolled AZ31B alloy at high strain rates were investigated. Rolled AZ31B alloy samples with grain sizes of 6, 18 and 37 μm, were subjected to shock loading tests using Split Hopkinson Pressure Bar at room temperature and at a strain rate of 1100 s{sup −} {sup 1}. It was found that a double-peak basal texture formed in the shock loaded samples. The strength and ductility of the alloy under the high strain-rate compressive loading increased with decreasing grain size. However, twinning fraction and strain hardening rate were found to decrease with decreasing grain size. In addition, orientation imaging microscopy showed a higher contribution of double and contraction twins in the deformation process of the coarse-grained samples. Using transmission electron microscopy, pyramidal dislocations were detected in the shock loaded sample, proving the activation of pyramidal slip system under dynamic impact loading. - Highlights: • A double-peak basal texture developed in all shock loaded samples. • Both strength and ductility increased with decreasing grain size. • Twinning fraction and strain hardening rate decreased with decreasing grain size. • ‘g.b’ analysis confirmed the presence of dislocations in shock loaded alloy.

  14. In Vitro Studies on the Degradability, Bioactivity, and Cell Differentiation of PRP/AZ31B Mg Alloys Composite Scaffold

    Directory of Open Access Journals (Sweden)

    Jian Zou

    2017-01-01

    Full Text Available In recent years, more and more methods have been developed to improve the bioactivity of the biodegradable materials in bone tissue regeneration. In present study, we used rat mesenchymal stem cells (rMSCs to evaluate the outcomes of Mg alloys (AZ31B, Magnesium, and Aluminum and Platelet-rich plasma (PRP/Mg alloys on rMSCs biocompatibility and osteogenic differentiation. Water absorption experiments indicated that both bare AZ31B and PRP/AZ31B were capable of absorbing large amounts of water. But the water absorption ratio for PRP/AZ31B was significantly higher than that for bare AZ31B. The degradability experiments implied that both samples degraded at same speed. rMSCs on the surface of AZ31B distributed more and better than those on the AZ31B scaffold. In ALP activity experiment, the activity of rMSCs on the PRP/AZ31B was markedly higher than that on the AZ31B scaffolds on the 7th day and 14th day. qRT-PCR also showed that OPN and OCN were expressed in both samples. OPN and OCN expression in PRP/AZ31B sample were higher than those in bare AZ31B samples. In summary, the in vitro study implied that AZ31B combined with PRP could remarkably improve cell seeding, attachment, proliferation, and differentiation.

  15. In Vitro Studies on the Degradability, Bioactivity, and Cell Differentiation of PRP/AZ31B Mg Alloys Composite Scaffold

    Science.gov (United States)

    Zou, Jian; Xu, Hongwei; Li, Xiaolin

    2017-01-01

    In recent years, more and more methods have been developed to improve the bioactivity of the biodegradable materials in bone tissue regeneration. In present study, we used rat mesenchymal stem cells (rMSCs) to evaluate the outcomes of Mg alloys (AZ31B, Magnesium, and Aluminum) and Platelet-rich plasma (PRP)/Mg alloys on rMSCs biocompatibility and osteogenic differentiation. Water absorption experiments indicated that both bare AZ31B and PRP/AZ31B were capable of absorbing large amounts of water. But the water absorption ratio for PRP/AZ31B was significantly higher than that for bare AZ31B. The degradability experiments implied that both samples degraded at same speed. rMSCs on the surface of AZ31B distributed more and better than those on the AZ31B scaffold. In ALP activity experiment, the activity of rMSCs on the PRP/AZ31B was markedly higher than that on the AZ31B scaffolds on the 7th day and 14th day. qRT-PCR also showed that OPN and OCN were expressed in both samples. OPN and OCN expression in PRP/AZ31B sample were higher than those in bare AZ31B samples. In summary, the in vitro study implied that AZ31B combined with PRP could remarkably improve cell seeding, attachment, proliferation, and differentiation. PMID:28337451

  16. Microstructure Correlation with Formability for Biaxial Stretching of Magnesium Alloy AZ31B at Mildly Elevated Temperatures

    Science.gov (United States)

    Chelladurai, Isaac; Miles, Michael P.; Fullwood, David T.; Carsley, John E.; Mishra, Raj K.; Beyerlein, Irene J.; Knezevic, Marko

    2017-03-01

    Magnesium AZ31B sheets of 2 mm thickness were stretch formed with a 101.6-mm-diameter punch at temperatures from 25°C to 150°C, in 25°C increments. Surface strains were measured with a digital image correlation method. The punch height versus load curve was found to be the same for temperatures of 25°C and for 50°C, whereas at 75°C and above, the load for a given punch height started to decrease, indicating a potential change in deformation mechanism. Electron backscatter diffraction was used to quantify features of the microstructure in the tested specimens. In particular, the gradual decrease in twinning activity as a result of easier thermally activated slip with increasing temperatures is quantified across this range. Moreover, twin activity was found to predominantly involve the formation of {10\\bar{1}1} compression twins that rapidly transform to create secondary twins for easier strain accommodation.

  17. Residual Stresses and Tensile Properties of Friction Stir Welded AZ31B-H24 Magnesium Alloy in Lap Configuration

    Science.gov (United States)

    Naik, Bhukya Srinivasa; Cao, Xinjin; Wanjara, Priti; Friedman, Jacob; Chen, Daolun

    2015-08-01

    AZ31B-H24 Mg alloy sheets with a thickness of 2 mm were friction stir welded in lap configuration using two tool rotational rates of 1000 and 1500 rpm and two welding speeds of 10 and 20 mm/s. The residual stresses in the longitudinal and transverse directions of the weldments were determined using X-ray diffraction. The shear tensile behavior of the lap joints was evaluated at low [233 K (-40 °C)], room [298 K (25 °C)], and elevated [453 K (180 °C)] temperatures. The failure load was highest for the lower heat input condition that was obtained at a tool rotational rate of 1000 rpm and a welding speed of 20 mm/s for all the test temperatures, due to the smaller hooking height, larger effective sheet thickness, and lower tensile residual stresses, as compared to the other two welding conditions that were conducted at a higher tool rotational rate or lower welding speed. The lap joints usually fractured on the advancing side of the top sheet near the interface between the thermo-mechanically affected zone and the stir zone. Elevated temperature testing of the weld assembled at a tool rotational rate of 1000 rpm and a welding speed of 20 mm/s led to the failure along the sheet interface in shear fracture mode due to the high integrity of the joint that exhibited large plastic deformation and higher total energy absorption.

  18. Effect of Casting Parameters on the Microstructural and Mechanical Behavior of Magnesium AZ31-B Alloy Strips Cast on a Single Belt Casting Simulator

    Directory of Open Access Journals (Sweden)

    Ahmad Changizi

    2014-01-01

    Full Text Available Strips of magnesium alloy AZ31-B were cast on a simulator of a horizontal single belt caster incorporating a moving mold system. Mixtures of CO2 and sulfur hexafluoride (SF6 gases were used as protective atmosphere during melting and casting. The castability of the AZ31-B strips was investigated for a smooth, low carbon steel substrate, and six copper substrates with various textures and roughnesses. Graphite powder was used to coat the substrates. The correlation between strip thickness and heat flux was investigated. It was found that the heat flux from the forming strip to the copper substrate was higher than that to the steel substrate, while coated substrates registered lower heat fluxes than uncoated substrates. The highest heat flux from the strip was recorded for casting on macrotextured copper substrates with 0.15 mm grooves. As the thickness of the strip decreased, the net heat flux decreased. As the heat flux increased, the grain sizes of the strips were reduced, and the SDAS decreased. The mechanical properties were improved when the heat flux increased. The black layers which formed on the strips’ surfaces were analyzed and identified as nanoscale MgO particles. Nano-Scale particles act as light traps and appeared black.

  19. Effect of biologically relevant ions on the corrosion products formed on alloy AZ31B: an improved understanding of magnesium corrosion.

    Science.gov (United States)

    Jang, Yongseok; Collins, Boyce; Sankar, Jagannathan; Yun, Yeoheung

    2013-11-01

    Simulated physiological solutions mimicking human plasma have been utilized to study the in vitro corrosion of biodegradable metals. However, corrosion and corrosion product formation are different for different solutions with varied responses and, hence, the prediction of in vivo degradation behavior is not feasible based on these studies alone. This paper reports the role of physiologically relevant salts and their concentrations on the corrosion behavior of a magnesium alloy (AZ31B) and subsequent corrosion production formation. Immersion tests were performed for three different concentrations of Ca(2+), HPO4(2-), HCO3(-) to identify the effect of each ion on the corrosion of AZ31B assessed at 1, 3 and 10 days. Time-lapse morphological characterization of the samples was performed using X-ray computed tomography and scanning electron microscopy. The chemical composition of the surface corrosion products was determined by electron dispersive X-ray spectroscopy and X-ray diffraction. The results show that: (1) calcium is not present in the corrosion product layer when only Cl(-) and OH(-) anions are available; (2) the presence of phosphate induces formation of a densely packed amorphous magnesium phosphate corrosion product layer when HPO4(2-) and Cl(-) are present in solution; (3) octacalcium phosphate and hydroxyapatite (HAp) are deposited on the surface of the magnesium alloy when HPO4(2-) and Ca(2+) are present together in NaCl solution (this coating limits localized corrosion and increases general corrosion resistance); (4) addition of HCO3(-) accelerates the overall corrosion rate, which increases with increasing bicarbonate concentration; (5) the corrosion rate decreases due to the formation of insoluble HAp on the surface when HCO3(-), Ca(2+), and HPO4(2-) are present together.

  20. 挤压AZ31B镁合金多轴疲劳寿命预测%MULTIAXIAL FATIGUE LIFE PREDICTION FOR EXTRUDED AZ31B MAGNESIUM ALLOY

    Institute of Scientific and Technical Information of China (English)

    熊缨; 程利霞

    2012-01-01

    采用挤压AZ31B镁合金薄壁圆筒试样,分别进行了单轴和多轴加载下的对称应变控制疲劳实验,研究了不同加载路径对疲劳寿命的影响.单轴加载包括对称拉压和扭转路径,多轴加载包括45°比例加载和90°非比例加载路径.结果表明,在加载的等效应变幅值为0.3% 0.55%附近,4种加载路径下的应变-寿命曲线均出现了不连续的拐点;比例加载路径在等效应变幅大于0.45%时疲劳寿命最高,拉压路径在等效应变幅小于0.45%时疲劳寿命最高;非比例加载路径的疲劳寿命最低.使用基于临界平面法的多轴疲劳模型FS,SWT以及修正SWT分别预测了各个路径加载下的疲劳寿命.预测结果表明,SWT模型对于拉压和循环扭转加载下寿命预测结果误差较大;FS模型与修正SWT模型可以较好地预测挤压AZ31B镁合金各个路径加载下的疲劳寿命.%Magnesium alloy components were widely used in automobile and aircraft industries, due to their light weight, high specific strength, stiffness, damping capacity, machinability, and recyclability. Engineering components subjected cyclic loading inevitably and led to fatigue failure. Most studies on magnesium alloy were focus on uniaxial fatigue, very limited work has been done of magnesium alloys under multiaxial loading. In this study, strain-controlled multiaxial fatigue experiments were conducted on extruded AZ31B magnesium alloy using thin-walled tubular specimens in ambient air. Four loading paths, including fully reversed tension-compression, cyclic torsion, 45° in-phase axial-torsion and 90° out-of-phase axial-torsion, were adopted in the fatigue experiments. It is observed that the strain-life curve displays a distinguishable kink under each loading path at the equivalent strain amplitude around 0.3% to 0.55%. The fatigue life -under the proportional loading path is the highest when equivalent strain amplitudes higher than 0.45%, and the fatigue

  1. Effect of Ar bubbling during plasma electrolytic oxidation of AZ31B magnesium alloy in silicate electrolyte

    Science.gov (United States)

    Lee, Junghoon; Kim, Yonghwan; Chung, Wonsub

    2012-10-01

    Argon gas was bubbled during plasma electrolytic oxidation (PEO) treatment of magnesium alloy in a silicate solution. The appearance of arcs and plasma discharging was locally concentrated on the magnesium alloy surface and phase fraction of Mg2SiO4 in the oxide layer was increased due to Argon gas bubbling. The higher energy density of the Ar plasma atmosphere is believed to contribute to the effective formation of the high temperature phase (Mg2SiO4), particularly in the inner layer. Furthermore, the PEO treated Mg alloy with Ar bubbling showed improved corrosion resistance by a change of open pores structure.

  2. Experimental study of fluoride coating on the degradation of magnesium alloy AZ31B in vitro%氟涂层对AZ31B镁合金植入初期降解作用的影响

    Institute of Scientific and Technical Information of China (English)

    钟丽芳; 李洪洋; 王秋旭; 艾红军

    2011-01-01

    目的 观察氟涂层对AZ31B镁合金植入初期降解速度的影响.方法 分别将无涂层(对照组)和氟涂层(观察组)的AZ31B镁合金浸泡于骨细胞培养基DMEM溶液(模拟体液),分别于浸泡1、3、5、7、14 d时后观察两组模拟体液pH值,扫描电镜下观察两组浸泡前和浸泡7 d时AZ31B镁合金材料表面形貌.结果 对照组镁合金浸泡1、3、5、7、14 d模拟体液pH值分别为7.51±0.15、8.32±0.10、9.36±0.10、9.79±0.09、9.87±0.09,呈升高趋势,观察组分别为7.29±0.07、7.44±0.06、7.47±0.11、7.65±0.11、7.74±0.08,各时点pH值相比,P均>0.05.对照组浸泡前镁合金表面相对光滑,观察组镁合金表面致密、光滑,有一些同向的纹理;浸泡7 d后,无涂层AZ31B镁合金表面呈龟裂状;氟涂层AZ31B镁合金表面无明显改变,可见散在腐蚀凹陷.结论 氟涂层可以在一定程度上抑制AZ31B镁合金植入初期的降解作用.%Objective To study the viability of using magnesium alloy AZ31B coated with fluoride as biodegradable bone scaffolds materials.Methods Pieces of magnesium alloy AZ31B uncoated and coated with fluoride were immersed in DMEM culture medium respectively.The changes of the DMEM culture medium's pH valules and morphology of magnesium alloy AZ31B uncoated or coated were evaluated after immersion.Results The pH values of DMEM solution immersed by magnesium alloy AZ31B uncoated after 1, 3, 5, 7, 14 d were 7.51 ±0.15, 8.32 ±0.10, 9.36 ±0.10, 9.79 ±0.09,9.87 ± 0.09, while that immersed by magnesium alloy AZ31B ooated with flouride were 7.29 ± 0.07, 7.44 ± 0.06, 7.47 ± 0.11,7.65 ± 0.1 1, 7.74 ± 0.08 ( all P > 0.05 ).Before immersed, the surface of magnesium alloy AZ31B was smooth,while magnesium alloy AZ31B coated with fluoride was density and smooth texture.After immersed for 7 d, the surface of magnesium alloy AZ31B uncoated was corroded severely and the surface of magnesium alloy AZ31B coated with fluoride changed a little and

  3. Research status and development tendency of welding technology of AZ31B magnesium alloy%AZ31B镁合金焊接技术研究现状及发展方向

    Institute of Scientific and Technical Information of China (English)

    刘奋军; 王憨鹰

    2013-01-01

    Welding characteristics of magnesium alloy are analyzed,and welding processes of AZ31B magnesium alloy are introduced,including laser welding,brazing,diffusion welding,friction stir welding,TIG,electron beam welding and so on. The future directions of welding technology of AZ31B magnesium alloy are pointed out.%分析镁合金的焊接特点,综述了近年来AZ31B镁合金的焊接方法,包括激光焊、钎焊、扩散焊、搅拌摩擦焊、TIG焊、电子束焊等,展望了AZ31B镁合金的焊接研究方向。

  4. Cold metal transfer welding–brazing of pure titanium TA2 to magnesium alloy AZ31B

    Energy Technology Data Exchange (ETDEWEB)

    Cao, R., E-mail: caorui@lut.cn; Wang, T.; Wang, C.; Feng, Z.; Lin, Q.; Chen, J.H.

    2014-08-25

    Highlights: • Mg–Ti joints can be successfully performed at suitable welding variables by CMT. • Typical brazing–welding joints can be formed for Mg–Ti joint and Ti–Mg joint. • The brazing interface is mainly composed of Ti{sub 3}Al, Mg{sub 17}Al{sub 12} and Mg{sub 0.97}Zn{sub 0.03}. • Elements Al and Zn are crucial to join successfully Mg and Ti base metals. - Abstract: Pure titanium TA2 was joined to Mg AZ31B by cold metal transfer (CMT) welding–brazing method in the form of two lap-shear joints (Mg–Ti joint and Ti–Mg joint) with Mg AZ61 wire. The microstructure of Ti/Mg CMT joints was identified and characterized by means of optical microscopy (OM), scanning electron microscope (SEM), energy dispersive spectroscopy (EDS) and X-ray diffraction (XRD). The mechanical properties of various welding parameters were compared and analyzed. Desired Ti/Mg CMT joints with satisfied weld appearances and mechanical properties were achieved at suitable welding variables. The Ti/Mg CMT joints had dual characteristics of a welding joint at the Mg side and a brazing joint at the Ti side. Moreover, for two joints, the brazing interfaces were composed of an intermetallic compounds (IMCs) layer including Ti{sub 3}Al, Mg{sub 17}Al{sub 12} and Mg{sub 0.97}Zn{sub 0.03} phases. Mg–Ti joint had the higher tensile load of 2.10 kN, and Ti–Mg joint had the tensile load of 1.83 kN.

  5. AZ31B镁合金表面氟涂层的生物相容性和抗菌性能%Biocompatibility and Antibacterial Property of a Fluoride Coating on AZ31B Magnesium Alloy

    Institute of Scientific and Technical Information of China (English)

    李绮; 刘新杰; 王泽庆; 颜廷亭; 谭丽丽; 张炳春; 杨柯

    2011-01-01

    采用化学转化方法在AZ31B镁合金表面制备氟涂层,系统研究了氟涂层的表面形貌,体外生物相容性和抗菌性能.结果表明:AZ31B镁合金表面的氟涂层均匀致密;氟涂层镁合金的溶血率明显降低,且无细胞毒性,可满足生物医用材料的要求.同时,氟涂层镁合金的抗凝血性能与316L不锈钢相当,并具有显著的抗菌功能.%A fluoride coating was prepared on AZ31B magnesium alloy by chemical conversion treatment in order to control the biodegradation rate and further increase the biocompatibility of AZ31B alloy. The surface morphology, in vitro biocompatibility and antibacterial property of the coated alloy were investigated in the study. The result showed that the fluoride coating was compact and presented obvious decrease of the hemolytic rate and non- cytotoxicity, meeting the requirement on biomaterials. The result also showed a better behavior against blood coagulation of the coated AZ31B alloy than that of 316L stainless steel, as well as an excellent antibacterial ability.

  6. Connection of AZ31B Magnesium Alloys and TC4 Titanium Alloy Via Resistance Spot Welding%AZ31B镁合金与TC4钛合金之间的电阻点焊连接

    Institute of Scientific and Technical Information of China (English)

    谈芬芳; 谢志雄; 杜康; 梅张强

    2013-01-01

    In order to make it became realistic that welding of AZ31B magnesium alloys and TC4 titanium alloy via resistance spot welding, in this work the theory of diffusion welding was used. The welding technology of AZ31B magnesium alloys and TC4 titanium alloy aluminum was discussed. In the process, aluminium foil and aluminium powder were used. The property and microstructure of welding spot were analysised by scanning electron microscope (SEM) and X-ray energy dispersion spectroscope (EDS). The results indicate that the mechanical performace of welding sopt is better when aluminiun powder as additive, the diffusion of elements and alloying reaction are conducive to improve the machanical property of welding spot.%为实现AZ31B镁合金与TC4钛合金异种材料的电阻点焊连接,借助扩散焊原理,探讨了在其之间添加铝箔和铝粉的电阻点焊工艺,并对焊点的力学性能及微观结构进行了分析.结果表明,以铝粉作为添加物,可以获得力学性能较好的焊点,元素间的扩散及合金化反应是焊点性能得以提高的主要原因.

  7. Effect of β-TCP coating on degradation of AZ31B magnesium alloy%β-TCP涂层对AZ31B镁合金降解的影响

    Institute of Scientific and Technical Information of China (English)

    钟丽芳; 李洪洋; 王秋旭; 艾红军

    2012-01-01

    Objective To investigate the feasibility of AZ31B magnesium alloy coated with β-tricalcium phosphate (β-TCP) as biodegradable bone scaffold material. Methods The AZ31B magnesium alloy uncoated (group A) and coated with β-TCP(group B) were immersed in DMEM culture medium, respectively. The changes of pH valules in the medium and superficial morphology of materials were evaluated after immersion. Results Compared with pre-immersion,on the 3rd day after immersion, the pH. Value was increased in group A(P<0. 05), but was not obviously changed in group B. On the 7th day after immersion, the surface presented crack-like appearance in group A, while the bulk crystal was gradually spheroidized and part of the crystal was dissolved into globus structure in group B. Conclusion Coated with β-TCP can control the early biodegradation of AZ31B magnesium alloy,which is a satisfactory bone scaffold material.%目的 探讨采用β-磷酸三钙(β-TCP)涂层的AZ31B镁合金作为可降解骨支架材料的可行性.方法将无涂层(A组)及β-TCP涂层(B组)AZ31B镁合金浸泡于骨细胞培养基DMEM溶液中,观察模拟体液pH值变化及材料表面形貌的改变.结果 与浸泡前相比,A组浸泡3d时pH值升高(P<0.05),而B组无明显变化.浸泡7d后,A组表面呈龟裂状,而B组表面块状晶体逐渐发生球化,部分晶体有溶解迹象呈团状.结论 β-TCP涂层能控制AZ31B镁合金初期降解速度,β-TCP涂层AZ31B镁合金是一种良好的可降解骨支架材料.

  8. Effect of Fluoride Conversion Treatment on Bio-Corrosion Behavior of AZ31B Magnesium Alloy%氟处理对AZ31B镁合金生物耐蚀降解行为的影响

    Institute of Scientific and Technical Information of China (English)

    李绮; 刘新杰; 颜廷亭; 谭丽丽; 张炳春; 杨柯

    2011-01-01

    采用低温化学方法在AZ31B镁合金表面制备出氟涂层,并研究了涂层的表面特征,氟处理后AZ31B镁合金在模拟体液中的腐蚀行为.结果表明,氟涂层均匀致密,与基体结合良好.经氟处理后的AZ31B镁合金的耐蚀性能有较大提高,其在模拟体液中的降解缓慢,合金浸泡后溶液的pH值保持在7.5~8.8之间,有效降低了合金降解而引起的碱性增强趋势.氟涂层在模拟体液中会逐渐转化为Ca3(PO4)2,新生成的表面膜会继续起到保护合金基体的作用.%Fluoride-coating was prepared on AZ31B magnesium alloy by an immersion treatment in hydrofluoric acid at room temperature, and the surface morphology, composition, corrosion resistance and degradation mechanism of the coated alloy were studied. The results show that the conversion coating is compact with good bonding to the alloy. The corrosion resistance of the fluoride coated AZ31B alloy is obviously improved, and its degradation in simulated body fluid (SBF) is slow. The pH value of the SBF (the coated alloy immersed in) keeps in a range of 7.5 to 8.8, which can effectively reduce the alkalization caused by the biodegradation of the alloy. The fluoride coating gradually transform into Ca3(PO4)2 in SBF, which will continue protect the alloy from the corrosion.

  9. Comportamiento de la corrosión de aleaciones de magnesio AZ31-B en ambiente marino, modificadas por el proceso de fricción-agitación Corrosion behavior in marine environment of magnesium alloy AZ31-B welded by friction-agitation process

    Directory of Open Access Journals (Sweden)

    Willian Aperador Chaparro

    2012-04-01

    Full Text Available En el presente artículo se estudia el comportamiento de la corrosión de la aleación de magnesio AZ31-B en ambiente marino simulado, modificada mediante el proceso de fricción-agitación (PFA, con el fin de determinar el efecto de las variables del proceso, velocidad de rotación y velocidad de avance. Se llevaron a cabo análisis mediante espectroscopia de impedancia electroquímica y curvas de polarización potencio-dinámicas (Tafel. Adicionalmente, se determinó la microestructura en las zonas del cordón de soldadura a través de metalografía óptica. Finalmente, se analizaron los productos de corrosión formados en la superficie de las muestras por medio del microscopio electrónico de barrido (SEM equipado con el analizador químico por EDS. Se observó que una relación de velocidad de avance/velocidad de rotación mayor produce menor velocidad de corrosión y con ello mayor resistencia a la corrosión en medios salinos, al parecer relacionados con el gran tamaño de grano en la zona agitada, que corresponde a más entrada de calor.The corrosion behavior of AZ31B magnesium alloy modified by friction stir processing (FSP was studied in simulated marine environment, in order to determine the effect of process variables rotation speed and travel speed. The corrosion analysis was carried upon by means of electrochemical impedance spectroscopy and potentiodynamic polarization curves (Tafel, metallographic analysis of the welded zones was done by optical microscopy and the chemical analysis of the corrosion products were done by using scanning electron microscope (SEM, equipped with EDS analyzer. It was observed that the increase of the rate rotation speed/travel speed of the process produces a decrease in the corrosion rate and the corresponding increase of the corrosion resistance in marine environment, apparently related to the higher grain size found in the stir zone, corresponding to a higher heat input.

  10. Friction stir welding joint of dissimilar materials between AZ31B magnesium and 6061 aluminum alloys: Microstructure studies and mechanical characterizations

    Energy Technology Data Exchange (ETDEWEB)

    Mohammadi, J. [Department of Materials Science and Engineering, Science and Research Branch, Islamic Azad University, Tehran 141554933 (Iran, Islamic Republic of); Behnamian, Y. [Department of Chemical and Materials Engineering, University of Alberta, Edmonton, Alberta T6G 2V4 (Canada); Mostafaei, A., E-mail: amir.mostafaei@gmail.com [Young Researchers and Elites Club, Tehran North Branch, Islamic Azad University, Tehran (Iran, Islamic Republic of); Izadi, H. [Department of Chemical and Materials Engineering, University of Alberta, Edmonton, Alberta T6G 2V4 (Canada); Saeid, T. [Faculty of Materials Engineering, Sahand University of Technology, Tabriz 513351996 (Iran, Islamic Republic of); Kokabi, A.H. [Department of Materials Science and Engineering, Sharif University of Technology, Tehran 113659466 (Iran, Islamic Republic of); Gerlich, A.P., E-mail: adrian.gerlich@uwaterloo.ca [Department of Mechanical and Mechatronics Engineering, University of Waterloo, Waterloo, Ontario N2L 3G1 (Canada)

    2015-03-15

    Friction stir welding is an efficient manufacturing method for joining dissimilar alloys, which can dramatically reduce grain sizes and offer high mechanical joint efficiency. Lap FSW joints between dissimilar AZ31B and Al 6061 alloy sheets were made at various tool rotation and travel speeds. Rotation and travel speeds varied between 560–1400 r/min and 16–40 mm/min respectively, where the ratio between these parameters was such that nearly constant pitch distances were applied during welding. X-ray diffraction pattern (XRD), optical microscopy images (OM), electron probe microanalysis (EPMA) and scanning electron microscopy equipped with an energy-dispersive X-ray spectroscopy (SEM-EDS) were used to investigate the microstructures of the joints welded. Intermetallic phases including Al{sub 12}Mg{sub 17} (γ) and Al{sub 3}Mg{sub 2} (β) were detected in the weld zone (WZ). For different tool rotation speeds, the morphology of the microstructure in the stir zone changed significantly with travel speed. Lap shear tensile test results indicated that by simultaneously increasing the tool rotation and travel speeds to 1400 r/min and 40 mm/min, the joint tensile strength and ductility reached a maximum. Microhardness measurements and tensile stress–strain curves indicated that mechanical properties were affected by FSW parameters and mainly depended on the formation of intermetallic compounds in the weld zone. In addition, a debonding failure mode in the Al/Mg dissimilar weld nugget was investigated by SEM and surface fracture studies indicated that the presence of intermetallic compounds in the weld zone controlled the failure mode. XRD analysis of the fracture surface indicated the presence of brittle intermetallic compounds including Al{sub 12}Mg{sub 17} (γ) and Al{sub 3}Mg{sub 2} (β). - Highlights: • Dissimilar Al/Mg joint was obtained by lap friction stir welding technique. • Effect of rotation and travel speeds on the formation of intermetallic

  11. The Ballistic and Corrosion Evaluation of Magnesium Elektron E675 vs. Baseline Magnesium Alloy AZ31B and Aluminum Alloy 5083 for Armor Applications

    Science.gov (United States)

    2011-06-01

    Titanium — — 0.15 max Others each 0.05 max — 0.05 max Others total — 0.30 max 0.15 max Magnesium 99.80 min REM 4.0–4.9 max Specification cited ASTM...W COOK EGLIN AFB FL 32542 4 UNIV OF TEXAS INST FOR ADVNCD TECH S BLESS H FAIR J HODGE R SUBRAMANIAN 3925 W BRAKER LN...RSRCH INST T HOLMQUIST G JOHNSON 5353 WAYZATA BLVD STE 607 MINNEAPOLIS MN 55416 1 US ARMY RAPID EQUIPPING FORCE R TURNER 10236

  12. Sliding wear behaviour of AZ31B magnesium alloy and nano-composite%AZ31B镁合金及其纳米复合材料的滑动磨损行为

    Institute of Scientific and Technical Information of China (English)

    M.SRINIVASAN; C.LOGANATHAN; M.KAMARAJ; Q.B.NGUYE; M.GUPTA; R.NARAYANASAMY

    2012-01-01

    AZ31B magnesium alloy and nano-composite were manufactured by hybrid casting process and hot extruded at 350 ℃.The sliding wear behaviour of alloy and nano-composite was estimated at room temperature using the standard pin-on-disc wear test equipment.The tests were conducted under a normal load of 10 N at different sliding speeds ranging from 0.60 to 1.2 m/s for distance up to 2000 m.The wear mechanisms of the wom out surface were studied using SEM analysis.The influence of test parameters on wear rate of the pins was established using a linear regression model statistically.Compared with the AZ31B magnesium alloy,the nano-composite shows lower wear rates due to higher hardness improvement caused by the reinforcement.The wear mechanism appears to be a mix-up of ploughing,rows of furrows,delamination and oxidation.%采用复合铸造工艺制备AZ31B镁合金及其纳米复合材料,再对所得材料在350℃进行热挤压.采用标准的销-盘式摩擦磨损试验机对AZ31B镁合金及其纳米复合材料的室温滑动磨损行为进行研究.实验条件为法向载荷10 N、滑移速度0.60~1.2 m/s、滑移距离2000 m.采用SEM观察来研究磨损表面的磨损机理.通过构建一个线性回归模型来研究试验参数对磨销磨损率的影响.与AZ31B镁合金相比,由于增强体的作用而导致的硬度增强使复合材料表现出低的磨损率.犁削、犁沟、分层和氧化构成混合的磨损机理.

  13. AZ31B镁合金TIG焊接件应力腐蚀性能研究%Research on the Properties of Stress Corrosion Cracking for Tungsten Inert-Gas Arc Welded AZ31B Magnesium Alloy

    Institute of Scientific and Technical Information of China (English)

    葛茂忠; 项建云; 张永康

    2013-01-01

    为了研究AZ31B镁合金钨极氩弧焊接件应力腐蚀性能,室温下采用三点加载的方式,在去离子水中对试样进行应力腐蚀试验.利用光学显微镜(OM)观测试样微观结构,利用扫描电镜(SEM)观测应力腐蚀断口,利用X-350A型X射线应力仪和CHI660B型电化学工作站分别测定试样表面残余应力和动电位极化曲线.试验结果表明:采用单面焊双面成型工艺,在45~50 A的焊接电流及合适的焊接速度条件下,焊接2.2 mm厚AZ31B镁合金薄板时,钨极氩弧焊能够获得理想的焊接接头,抗拉强度达到209 MPa;焊接件热影响区表面残余拉应力为60 MPa;同母材相比,焊接件自腐蚀电位减小27 mV,腐蚀电流增大了41.4%,从而增加焊接件腐蚀倾向;AZ31B焊接件在去离子水中浸没192 h后出现应力腐蚀开裂,属于穿晶型脆性断裂,这表明AZ31B镁合金焊接件在去离子水中具有很高的应力腐蚀敏感性.%In order to study the properties of the stress corrosion cracking (SCO for the tungsten inert-gas (TIG) arc welded AZ31B magnesium alloy sheets, the SCC susceptibility of the welded samples was assessed by three points loading method in deionized water at room temperature. The microstructure of specimens and fracture surfaces were analyzed by OM and SEM, respectively. Surface residual stress and potentiodynamic polarization behaviors of the welded samples were examined by using X-ray diffraction technology and a CHI660B electrochemical workstation, respectively. The results show that when TIG arc welding was used to weld AZ31B Mg alloy plates with the thickness of 2. 2 mm by using single-side welding double-side molding process, the ideal welding joints can be obtained at the welding current range from 45 A to 50 A and appropriate welding speed, the ultimate tensile strength of the welded joints is 209 Mpa; The residual tensile stress is 60 Mpa in the surface of heat effected zone of the welded joints; corrosion potential

  14. Corrosion behavior of friction stir welded AZ31B Mg alloy - Al6063 alloy joint

    Directory of Open Access Journals (Sweden)

    B. Ratna Sunil

    2016-12-01

    Full Text Available In the present work, AZ31B Mg alloy and Al6063 alloy-rolled sheets were successfully joined by friction stir welding. Microstructural studies revealed a sound joint with good mechanical mixing of both the alloys at the nugget zone. Corrosion performance of the joint was assessed by immersing in 3.5% NaCl solution for different intervals of time and the corrosion rate was calculated. The joint has undergone severe corrosion attack compared with both the base materials (AZ31B and Al6063 alloys. The predominant corrosion mechanism behind the high corrosion rate of the joint was found to be high galvanic corrosion. From the results, it can be suggested that the severe corrosion of dissimilar Mg–Al joints must be considered as a valid input while designing structures intended to work in corroding environment.

  15. Investigation of the passive behaviour of AZ31B alloy in alkaline solutions

    OpenAIRE

    A. Fattah-alhosseini; M. Sabaghi Joni

    2014-01-01

    In this work, the passivity of AZ31B alloy in NaOH solutions was studied by potentiodynamic polarization, electrochemical impedance spectroscopy (EIS) and Mott–Schottky analysis. Potentiodynamic polarization results indicated that decreasing NaOH concentration leads to decrease the corrosion rate of this alloy. EIS results showed that the reciprocal capacitance (1/C) of the passive film is directly proportional to its thickness which increases with decreasing NaOH concentration. Therefore, it...

  16. Effect of rolling process on microstructures and mechanical properties of AZ31B alloy sheets

    Institute of Scientific and Technical Information of China (English)

    LE Qi-chi; ZHANG Zhi-qiang; CUI Jian-zhong

    2006-01-01

    AZ31B magnesium extruded slabs prepared from LFEC were rolled at fairly lower temperature at 3, 6 and 16 m/min rolling speeds into 1 mm thickness. The results indicate that the microstructures achieved by rolling at low temperature or at low rolling speed are composed of many prismatic regions divided by shear strips due to pile-up of twin crystals; the prismatic regions increase at elevated rolling temperature or at high rolling speed, and finally all are composed of equiaxed crystals without twin crystals due to dynamic recrystallization. After optimizing control of rolling process, excellent mechanical properties would be acquired. The mechanical properties of AZ31B sheet are σb=350 MPa, σ0.2=300 MPa, and δ=12.0% when rolled at 6 m/min. At the same time, the difference of mechanical properties between transverse and longitudinal direction reduced markedly.

  17. Experimental and Numerical Study on the Deformation Mechanism in AZ31B Mg Alloy Sheets Under Pulsed Electric-Assisted Tensile and Compressive Tests

    Science.gov (United States)

    Lee, Jinwoo; Kim, Se-Jong; Lee, Myoung-Gyu; Song, Jung Han; Choi, Seogou; Han, Heung Nam; Kim, Daeyong

    2016-06-01

    The uniaxial tensile and compressive stress-strain responses of AZ31B magnesium alloy sheet under pulsed electric current are reported. Tension and compression tests with pulsed electric current showed that flow stresses dropped instantaneously when the electric pulses were applied. Thermo-mechanical-electrical finite element analyses were also performed to investigate the effects of Joule heating and electro-plasticity on the flow responses of AZ31B sheets under electric-pulsed tension and compression tests. The proposed finite element simulations could reproduce the measured uniaxial tensile and compressive stress-strain curves under pulsed electric currents, when the temperature-dependent flow stress hardening model and thermal properties of AZ31B sheet were properly described in the simulations. In particular, the simulation results that fit best with experimental results showed that almost 100 pct of the electric current was subject to transform into Joule heating during electrically assisted tensile and compressive tests.

  18. Study on Microstructure and Properties of the Broadloom AZ31B Magnesium Alloy Roll-casting Plate%宽幅AZ31B镁合金铸轧板显微组织和性能研究

    Institute of Scientific and Technical Information of China (English)

    黄志权; 黄庆学; 马立峰; 林金保; 庞志宁

    2013-01-01

    The microstructure of broadloom AZ31B magnesium alloy roll-casting plate and its influence on the edge crack and mechanical properties of the plate were studied by using metallographic observation,SEM and mechanical property testing experiment.The results show that:the plate organization is mainly composed of α-Mg matrix,β-Mg17Al12 phase and α +β divorced eutectic,showing dendritic morphology; In surface and edge of the plate,β-Mg17Al12 phase is mainly distributed at the grain boundary and the density is bigger,formed net-shape; In center and central of the plate,spherical β-Mg17Al12 phase is dispersed in α-Mg matrix,formed lamellar-shape; The main reason for the edge crack in the cast-rolling process is in the slab edge interdendritic low-melting eutectic phase and β-Mg17Al12 phase of grain boundary which are easy to be crack source,and extend outward along the crystal; The tensile specimen showes brittle cleavage fracture characteristics,and its mechanical property is obvious anisotropy.%通过金相观测、断口扫描和力学性能测试等实验,研究了宽幅AZ31B镁合金铸轧板的组织分布,及其对板带边裂和力学性能的影响.结果表明:AZ31B镁合金铸轧板的组织主要由a-Mg基体、析出相β-Mg17Al12相及α+β离异共晶组成,呈树枝晶形貌;β-Mg17Al12相在AZ31B镁合金铸轧板坯的表层及边部主要分布于晶界处且密度较大、构成网状,而在板坯的心部和中部呈球状弥散于α-Mg基体中,构成层片状;在板坯边部枝晶间低熔点的共晶相及晶界上的β-Mg17Al12相易成为裂纹源,并沿晶向外扩展,是铸轧过程中产生裂纹的主要原因;试样拉伸断口呈脆性解理断裂的特征,其力学性能呈明显的各向异性.

  19. AZ31B镁合金薄板的钨极氩弧焊组织与性能研究%Microstructure and Properties of Argon Tungsten Arc Welding Joints of AZ31 B Magnesium Alloy Plates

    Institute of Scientific and Technical Information of China (English)

    杜双明; 杨亮

    2011-01-01

    The technical characteristics of argon tungsten arc welding for AZ31B magnesium alloy plates with 2 mm thickness were discussed. The microstructure, phase composition, mechanical properties and fracture morphology of welding joints were investigated using metalloscope, X-ray diffractometer, universal tensile testing machine and scanning electron microscopy. The results show that, at 50 A welding currents, the welded joint can get good weld formation and high welding quality, with no pore and crack inside. The tensile strength of the welded joint gets to 210 Mpa, which is about 87% of the base materials. Fractures occurring in weld zones are ductile-brittle fractures. The microstnicture is fine equiaxed grain in welded zone, which mainly consists of ct-Mg and Mg17Al12. The microstructure of heat affected zones is coarser. The results of hardness test show that the hardness of the weld zone is higher than the base materials.%探讨了2mm厚的AZ31B镁合金钨极交流氩弧焊焊接的工艺特点,利用金相显微镜、X射线衍射仪、万能拉伸试验机、扫描电子显微镜等手段对焊接接头显微组织、焊缝相组成、接头力学性能、断口形貌特征等进行了分析.结果表明:焊接电流为50A时,外观成型良好,焊缝质量高,内部几乎无气孔和裂纹等缺陷,焊接接头的抗拉强度达到210 MPa,约为母材强度的87%,断裂发生在焊缝区,表现为韧-脆混合断裂.焊缝区组织呈细小的等轴晶,主要存在α-Mg和Mg17A112两种相,热影响区组织较粗大.硬度测试结果显示,焊缝区域的硬度高于母材.

  20. Experimental Research on Hot Rolling to Improve TIG Welding Joint Mechanical Properties for AZ31B Magnesium Alloy%AZ31B镁合金TIG焊接头的热碾压力学改性实验研究

    Institute of Scientific and Technical Information of China (English)

    李晓泉; 初雅杰; 杨宗辉

    2012-01-01

    To explore method of improving mechanical properties for magnesium alloy welding joint, TIG welding was applied to butt AZ31B magnesium alloy plates with the same composition filled wire, specimens cut from test piece of butt welding were healed up to 350℃ by a special ceramic electric heater, then experiments have been carried out on high temperature tensile machine. Specimens with as-welded and hot rolled were machined as tensile specimens to test normal atmospheric temperature mechanical properties. Meanwhile welding joint was analyzed using optical metallographic microscope and fracture morphology as well as micro-area chemical composition were researched with the help of scanning electronic microscopy and energy spectrum analyzer appended. The results show that applying hot rolling procedure, the tensile strength of TIG welding joint can be increased up to 90% of that of the base metal and elongation rate also improved obviously. Hot rolling may effectively change network-like distribution of β-Mg17 A112 precipitate on α-Mg grain boundary of weld microstructure and make it solid solve to re-precipilate in way of dispersoidparticle in grain, resulting in dispersion-strengthening effect. In addition, hot rolling may also promote as-cast weld microstructure to produce dynamic re-crystallization and make microstructure reconstructed and refined.%为探索镁合金焊接接头的力学性能改性方法,以母材金属同材质丝材为填充材料,对AZ31B板材进行TIG对接焊,然后在高温拉伸试验机上将对接取样用专门制作的陶瓷电加热装置加热至350℃进行接头区域热碾压试验.将焊态及经热碾压的对接焊取样加工成拉伸试样测试其常温力学性能,同时对焊接接头进行金相分析,借助扫描电镜及其附带能谱仪对拉伸断口作微观形貌和微区成分分析.结果表明,经热碾压后,TIG焊接头的抗拉强度可达到母材金属的90%,伸长率也有明显的改善;

  1. Semiconducting behavior of the anodically passive films formed on AZ31B alloy

    OpenAIRE

    A. Fattah-alhosseini; M. Sabaghi Joni

    2014-01-01

    This work includes determination of the semiconductor character and estimation of the dopant levels in the passive film formed on AZ31B alloy in 0.01 M NaOH, as well as the estimation of the passive film thickness as a function of the film formation potential. Mott–Schottky analysis revealed that the passive films displayed n-type semiconductive characteristics, where the oxygen vacancies and interstitials preponderated. Based on the Mott–Schottky analysis, it was shown that the calculated do...

  2. Cold Metal Transfer joining of magnesium AZ31B-to-aluminum A6061-T6

    Energy Technology Data Exchange (ETDEWEB)

    Cao, R., E-mail: caorui@lut.cn [State Key Laboratory of Gansu Advanced Non-ferrous Metal Materials, Lanzhou University of Technology, Lanzhou 730050 (China); Wen, B.F. [State Key Laboratory of Gansu Advanced Non-ferrous Metal Materials, Lanzhou University of Technology, Lanzhou 730050 (China); Chen, J.H., E-mail: zchen@lut.cn [State Key Laboratory of Gansu Advanced Non-ferrous Metal Materials, Lanzhou University of Technology, Lanzhou 730050 (China); Wang, Pei-Chung [Manufacturing Systems Research Lab General Motors (United States)

    2013-01-10

    Automotive manufacturers are faced with increasing pressure to reduce vehicle weight, improve fuel economy, reduce emissions, and enhance vehicle safety and performance. Therefore, an increasing number of vehicle structures are built using a combination of dissimilar materials such as steel, aluminum and magnesium. Though the advantages are potentially huge, this hybrid fabrication approach raises substantial technical challenges to the design of vehicle structures and the associated joining processes. Once two elements (e.g., magnesium-aluminum, aluminum-steel) are mixed in a high temperature welding pool, brittle intermetallic phases (IMP) can be easily formed. Experimental observations showed that a series of intermetallic phases will greatly reduce the mechanical performance of the welded dissimilar materials. In this study, welding of 1 mm thick magnesium AZ31B-to-1 mm thick aluminum A6061-T6 using a 1.6 mm diameter aluminum filler wire 4047 was investigated. Cold Metal Transfer (CMT) arc welding technique was adopted. The key feature of this process is that the motion of the wire has been integrated into the overall control of the process. The wire retraction motion assists droplet detachment during the short circuit, thus the metal can transfer into the welding pool without the aid of the electromagnetic force. In this way the heat input and spatter can be controlled and the IMP formation minimized thereby improving the joint strength. Extensive experiments were performed and analyzed. It was found that although extensive efforts have been exercised to control the heat input, Mg-rich intermetallic {gamma}-Al{sub 12}Mg{sub 17} and Al-rich intermetallic {beta}-Al{sub 3}Mg{sub 2} were still produced in the weld. Fracture surfaces of CMT welded AZ31B-Al6061-T6 joints exhibited the Mg-rich intermetallic ({gamma}-Al{sub 12}Mg{sub 17}) which contributes to the weld strength degradation. To improve the joint, minimizing the content of the intermetallics especially

  3. AZ31B镁合金表面改性微弧氧化膜的结构及耐蚀性能%Structure and corrosion resistance of modified micro-arc oxidation coating on AZ31B magnesium alloy

    Institute of Scientific and Technical Information of China (English)

    崔学军; 杨瑞嵩; 刘春海; 余祖孝; 林修洲

    2016-01-01

    A hydrophobic surface was fabricated on a micro-arc oxidation (MAO) treated AZ31 Mg alloys via surface modification with myristic acid. The effects of modification time on the wettability of the coatings were investigated using the contact angle measuring device. The surface morphologies and structure of the coatings were evaluated using SEM, XRD and FT-IR. The corrosion resistance was investigated by potentiodynamic polarization curves and long-term immersion test. The results showed that the water contact angle (CA) increases gradually with modification time from 0 to 5 h, the highest CA reaches 138° after being modified for 5 h, and the number and size of the micro pores are decreased. The modification method hardly alters crystalline structure of the MAO coating, but improves the corrosion resistance based on the much positive potential and low current density. Moreover, the corrosion resistance and hydrophobicity can be enhanced with increasing the alkyl chain. The wetting and spreading for the alkylcarboxylate with low surface energy become easier on the micro-porous surface, and alkylcarboxylate monolayer will be formed through bidentate bonding, which changes the surface micropores to a sealing or semi-sealing structure and makes the MAO coating dense and hydrophobic. All the results demonstrate that the modification process improves the corrosion protection ability of the MAO coating on AZ31B Mg alloy.%利用十四烷酸溶液化学浸泡的方法改性微弧氧化 AZ31B 镁合金,获得了具有疏水特性的微弧氧化膜。采用接触角测量仪检测膜层的润湿性能;利用SEM、XRD和FT-IR等方法表征膜层的形貌和结构;通过极化曲线和浸泡实验考察样品在3.5% NaCl溶液中的耐蚀性能。结果表明:改性时间从0 h增至5 h时,膜层的静态接触角从0°增加到了138°,膜层的微孔尺寸减小,微孔数量减少;化学改性未改变微弧氧化膜的晶体结构,但改性样品的自腐

  4. Semiconducting behavior of the anodically passive films formed on AZ31B alloy

    Directory of Open Access Journals (Sweden)

    A. Fattah-alhosseini

    2014-12-01

    Full Text Available This work includes determination of the semiconductor character and estimation of the dopant levels in the passive film formed on AZ31B alloy in 0.01 M NaOH, as well as the estimation of the passive film thickness as a function of the film formation potential. Mott–Schottky analysis revealed that the passive films displayed n-type semiconductive characteristics, where the oxygen vacancies and interstitials preponderated. Based on the Mott–Schottky analysis, it was shown that the calculated donor density increases linearly with increasing the formation potential. Also, the electrochemical impedance spectroscopy (EIS results indicated that the thickness of the passive film was decreased linearly with increasing the formation potential. The results showed that decreasing the formation potential offer better conditions for forming the passive films with higher protection behavior, due to the growth of a much thicker and less defective films.

  5. Investigation of the passive behaviour of AZ31B alloy in alkaline solutions

    Directory of Open Access Journals (Sweden)

    A. Fattah-alhosseini

    2014-06-01

    Full Text Available In this work, the passivity of AZ31B alloy in NaOH solutions was studied by potentiodynamic polarization, electrochemical impedance spectroscopy (EIS and Mott–Schottky analysis. Potentiodynamic polarization results indicated that decreasing NaOH concentration leads to decrease the corrosion rate of this alloy. EIS results showed that the reciprocal capacitance (1/C of the passive film is directly proportional to its thickness which increases with decreasing NaOH concentration. Therefore, it is clear that dilute NaOH solutions offer better conditions for forming the passive films with higher protection behaviour, due to the growth of a much thicker and less defective films. The Mott–Schottky analysis revealed that the passive films displayed n-type semiconductive characteristics, where the oxygen vacancies and interstitials (over the cation vacancies preponderated. Also, Mott–Schottky results showed that the donor densities evaluated from Mott–Schottky plots are in the range of 1020 cm−3 and decreased with decreasing NaOH concentration.

  6. 低能量密度气体激光熔凝AZ31B镁合金的微观组织与磨损性能%Microstructure and Wear Resistance of Low Energy Density Gas Laser Surface Melting on AZ31B Magnesium Alloy

    Institute of Scientific and Technical Information of China (English)

    葛亚琼; 郭谡; 王鑫; 王文先; 李想

    2012-01-01

    In order to improve the wear resistance of AZ31B magnesium alloy, laser melted layer which had no crack and hole on AZ31B magnesium substrate was created by a 5 kW continuous wave CO2 laser with low density energy. The macrostructure, microstructure and phases were analyzed by means of optical microscope and X-ray Diffraction, the microhardness and abrasion performance were also tested with microhardness tester and abrasion testing instrument. The results showed that, the melted layers were mainly consisted of α-Mg and β-Mgl7A112, and the grains of melted layer were smaller than that of base metal. With the technique of lower energy density laser which was P=2 kW, v= 15 mm/s, £=26 J/mm2, the strengthening effect of fine-grain and β-Mgl7A112 was the best, the microhardness of laser melted layer was 50 HV0.05~79 HV0.05 which was improved by 13.64% ~ 64.58% and wear resistance was improved by 60% as compared to as-received AZ31B, the wear mass loss was 40% of as-received AZ31B. These showed that, the best laser melted layer with the best microhardness and wear resistance could be obtained by the technique of low density laser energy with high laser power and fast velocity.%为提高镁合金表面的耐磨性,利用5 kW横流连续C02激光器在AZ31B镁合金表面采用低能量密度激光能量制备了无裂纹、气孔等缺陷的熔凝层.通过光学显微镜、X射线衍射仪观察分析熔覆层的宏观形貌、微观组织和物相,并利用显微硬度仪、磨损试验机测试熔覆层的显微硬度和耐磨性.研究结果表明:熔覆层由α-Mg和β-Mgl7Al12组成,晶粒明显细化.采用低能量密度工艺即激光功率P=2 kW、扫描速度v=15 mm/s、激光能量密度E=26 J/mm2时,晶粒细化程度和β-Mg17Al12强化相综合强化效果最好,即显微硬度最高,为50 HV0.05~79 HV0.05比基体提高了13.64%~64.58%;耐磨性改善程度最好,磨损量是原始镁合金的40%,耐磨性提高60%.说明采用低能量

  7. Mechanical Behavior of AZ31B Mg Alloy Sheets under Monotonic and Cyclic Loadings at Room and Moderately Elevated Temperatures

    Directory of Open Access Journals (Sweden)

    Ngoc-Trung Nguyen

    2014-02-01

    Full Text Available Large-strain monotonic and cyclic loading tests of AZ31B magnesium alloy sheets were performed with a newly developed testing system, at different temperatures, ranging from room temperature to 250 °C. Behaviors showing significant twinning during initial in-plane compression and untwinning in subsequent tension at and slightly above room temperature were recorded. Strong yielding asymmetry and nonlinear hardening behavior were also revealed. Considerable Bauschinger effects, transient behavior, and variable permanent softening responses were observed near room temperature, but these were reduced and almost disappeared as the temperature increased. Different stress–strain responses were inherent to the activation of twinning at lower temperatures and non-basal slip systems at elevated temperatures. A critical temperature was identified to account for the transition between the twinning-dominant and slip-dominant deformation mechanisms. Accordingly, below the transition point, stress–strain curves of cyclic loading tests exhibited concave-up shapes for compression or compression following tension, and an unusual S-shape for tension following compression. This unusual shape disappeared when the temperature was above the transition point. Shrinkage of the elastic range and variation in Young’s modulus due to plastic strain deformation during stress reversals were also observed. The texture-induced anisotropy of both the elastic and plastic behaviors was characterized experimentally.

  8. 极端冷却条件下AZ31B镁合金激光熔凝层的组织与性能%Microstructure and Properties of Laser Melted Layer of AZ31B Magnesium Alloy at Extreme Cooling Condition

    Institute of Scientific and Technical Information of China (English)

    王文先; 陈建华; 张红霞; 崔泽琴; 闫兴贵

    2011-01-01

    Surface of AZ31B magnesium alloy is melted using a pulsed Nd: YAG laser in liquid nitrogen. Then the laser melted layer cooled in liquid nitrogen is compared with that cooled in air and the substrate. The results show that the grain size of the laser melted layer cooled in liquid nitrogen is smaller than that cooled in air. The laser melted layer cooled in liquid nitrogen has higher micro-hardness (70~77 HV005) than that cooled in air(60~ 67 HV0.05) compared with the as-received magnesium alloy (about 55 Hvo.os) ■ The wear mass loss of the laser melted layer cooled in liquid nitrogen (1X 10~3 g) is less than that cooled in air (2 X 10'3 g). The results indicate that liquid nitrogen is better for the enhancement of wear resistance of the laser melted layer. The experimental results show that the corrosion potential of the laser melted layer cooled in liquid nitrogen and cooled in air decrease by 22 mV and 29 mV than those of the as-received magnesium alloy respectively. This indicates that corrosion resistance of AZ31B magnesium alloys becomes worse by laser surface melting.%采用固体脉冲Nd:YAG激光器,对AZ31 B镁合金进行了液氮极端冷却条件下的表面熔凝试验,并与在空气中冷却的熔凝层和原始镁合金进行了对比.结果表明,液氮冷却熔凝层的晶粒比空气冷却熔凝层晶粒更加细小.液氮冷却熔凝层的显微硬度达到70-77 HV0.05,明显高于原始镁合金的显微硬度(约55 H V0.05),且高于空气冷却熔凝层的60-67 HV0.05.磨损试验表明,液氮冷却熔凝层的磨损量为1×10-3 g,小于空气冷却熔凝层的2×10-3 g,说明液氮冷却条件更有利于镁合金表面耐磨性能的提高.在质量分数为3.5%的NaCl溶液中的电化学极化曲线测试结果表明,液氮冷却熔凝层和空气冷却熔凝层的腐蚀电位较原始镁合金分别降低了22 mV和29 mV,阳极腐蚀电流密度分别提高了1倍和2倍,说明激光熔凝使镁合金的耐腐蚀性能有所降低.

  9. AZ31B镁合金/不锈钢异种合金双光束激光熔钎焊接特性%Welding Characteristics of AZ31B Magnesium Alloy/Stainless Steel Dissimilar Alloys by Dual Beam Laser Welding-Brazing Process

    Institute of Scientific and Technical Information of China (English)

    李俐群; 郭伟; 檀财旺

    2012-01-01

    以镁基焊丝为填充材料,采用双光束激光熔钎焊的方法对AZ31B镁合金/不锈钢的焊接特性进行了研究.分析了不同工艺参数对焊缝成形、接头力学性能和断裂行为的影响.结果表明,采用双光束进行填丝熔钎焊能够获得较满意的外观成形,无明显缺陷,焊接工艺范围较宽.接头拉伸均断裂于熔化焊的镁侧焊缝及热影响区(HAZ),最大剪切强度为193 MPa,达到镁合金母材强度的71%.组织分析发现焊缝和HAZ的晶粒粗大,成为接头的薄弱部位,是接头失效的主要原因.钎焊侧界面发生了冶金反应,界面处生成1~2 μm的反应层.%AZ31B magnesium alloys and 201 stainless steel are joined by laser welding-brazing process with Mg based filler. The welding characteristics including influence of processing parameters on weld appearance, mechanical properties and fracture behavior are studied- Results indicate that satisfactory appearance of welds without evident defects can be achieved by dual beam laser-brazing process with filler. A wide processing window is obtained. The tensile-shear test shows that fracture occurred at two places, weld seam and heat affect zone (HAZ) at the welding side of Mg alloys. The maximum shear strength can reach 193 Mpa, which is 71% of that of Mg base metal. The microstructure observed indicates that seam and HAZ are weak parts, which results in failure of joint due to presence of coarse grains. Metallurgical reaction occurs at the brazing side, where reaction layer with thickness of 1~2 μm forms.

  10. 植酸浓度对AZ31B镁合金植酸转化膜防腐性能的影响%Influence of Phytic Acid Concentration on Corrosion Resistance of Phytic Acid Conversion Coating on AZ31B Magnesium Alloy

    Institute of Scientific and Technical Information of China (English)

    高焕方; 张胜涛; 赵波; 刘益风; 邹勇

    2011-01-01

    在不同浓度的植酸溶液中制备了AZ31B镁合金植酸转化试样,并应用析氢实验及Tafel极化曲线测试其防腐性能,使用SEM,EDS,FTIR观察转化膜形貌、元素组成及官能团构成.结果表明:植酸溶液的浓度对植酸转化试样的防腐性能具有较大的影响,C=4.0g·L-1时所制备的转化试样具有最佳的防腐性能,电流密度较未处理试样降低了2个数量级.此外,植酸转化膜主要由Mg,Al,Zn,O,P等元素组成,并含有PO34-,HPO24-,OH-基团,转化膜存在一定的裂纹,且裂纹处仍有很薄的一层植酸转化膜.%The phytic acid conversion coatings on AZ31B magnesium alloy were formed in different phytic acid concentrations and the corrosion resistance of the conversion samples was studied by hydrogen evolution method and Tafel. The morphology, composition and functional groups were investigated by SEM, EDS and FTIR, respectively. The results indicate that the concentration of phytic acid has obvious influence on the corrosion resistance of the conversion samples, the conversion sample formed under C=4.0g · L-1 has the best corrosion resistance, the current density decreases about two orders than that of the untreated sample. The main elements of the coating are Mg, Al, Zn, O and P, the functional groups are PO43- , HPO42- and OH- . The conversion coating also has few cracks, and the thin coating is formed on the crack.

  11. Effect of ultrasonic cold forging technology as the pretreatment on the corrosion resistance of MAO Ca/P coating on AZ31B Mg alloy

    Energy Technology Data Exchange (ETDEWEB)

    Chen, Lingling, E-mail: daisy_chenlingling@163.com [College of Mechanical Engineering, Beijing Institute of Petrochemical Technology, Beijing 102617 (China); College of Mechanical and Electrical Engineering, Beijing University of Chemical Technology, Beijing 100029 (China); Gu, Yanhong, E-mail: gu_yanhong@163.com [College of Mechanical Engineering, Beijing Institute of Petrochemical Technology, Beijing 102617 (China); Liu, Lu, E-mail: liulu@bipt.edu.cn [College of Mechanical Engineering, Beijing Institute of Petrochemical Technology, Beijing 102617 (China); Liu, Shujing, E-mail: liushujing@bipt.edu.cn [College of Mechanical Engineering, Beijing Institute of Petrochemical Technology, Beijing 102617 (China); Hou, Binbin, E-mail: sohu19880815@126.com [School of Engineering and Technology, China University of Geosciences, Beijing 100083 (China); Liu, Qi, E-mail: 13521196884@sina.cn [College of Mechanical Engineering, Beijing Institute of Petrochemical Technology, Beijing 102617 (China); Ding, Haiyang, E-mail: dinghaiyang@bipt.edu.cn [College of Mechanical Engineering, Beijing Institute of Petrochemical Technology, Beijing 102617 (China)

    2015-06-25

    Highlights: • Ultrasonic cold forging technology was used as the pretreatment for MAO coating. • Nano layer with the grain size of 30–80 nm was formed on the UCFT treated surface. • Calcium phosphate contained coating was obtained by MAO process. • The remained nano layer underlying MAO coating could impact the corrosion resistance greatly. - Abstract: A calcium phosphate contained (Ca/P) coating was obtained on AZ31B Mg alloy by micro-arc oxidation (MAO) process under the pretreatment of ultrasonic cold forging technology (UCFT). The surface nanograins were introduced after UCFT pretreatment on AZ31B Mg alloy. Optical microscope (OM) was employed to observe the microstructures of the untreated and UCFT treated samples. Transmission electron microscopy (TEM) and atomic force microscope (AFM) were employed to observe the microstructures of nanograins and the surface roughness of the UCFT treated Mg alloys. The grain size of the UCFT treated Mg alloy is 48.67 nm and the surface roughness is 17.03 nm. The microstructures and the phase compositions of MAO samples were observed and analyzed by scanning electron microscopy (SEM) and X-ray diffraction (XRD), respectively. The XRD results show that the coating include Ca/P phase, including hydroxyapatite (Ca{sub 10}(PO{sub 4}){sub 6}(OH){sub 2}), HA), tertiary calcium phosphate (Ca{sub 3}(PO{sub 4}){sub 2}, TCP) and calcium phosphate dehydrate (CaHPO{sub 4}⋅2H{sub 2}O, DCPD). The hardness of the samples was measured by the micro-hardness tester under the loads of 10 g, 25 g and 50 g. 3D topographies of hardness indenter were characterized by 3D profiler. The immersion tests and potentiodynamic polarization tests were used to evaluate the weight loss rate and corrosion current density in simulated body fluid (SBF). The results show that the corrosion resistance of Ca/P MAO coating on Mg alloy was improved greatly by the pretreatment of UCFT.

  12. Robust Slippery Coating with Superior Corrosion Resistance and Anti-Icing Performance for AZ31B Mg Alloy Protection.

    Science.gov (United States)

    Zhang, Jialei; Gu, Changdong; Tu, Jiangping

    2017-03-29

    Biomimetic slippery liquid-infused porous surfaces (SLIPSs) are developed as a potential alternative to superhydrophobic surfaces (SHSs) to resolve the issues of poor durability in corrosion protection and susceptibility to frosting. Herein, we fabricated a double-layered SLIPS coating on the AZ31 Mg alloy for corrosion protection and anti-icing application. The porous top layer was infused by lubricant, and the compact underlayer was utilized as a corrosion barrier. The water-repellent SLIPS coating exhibits a small sliding angle and durable corrosion resistance compared with the SHS coating. Moreover, the SLIPS coating delivers durable anti-icing performance for the Mg alloy substrate, which is obviously superior to the SHS coating. Multiple barriers in the SLIPS coating, including the infused water-repellent lubricant, the self-assembled monolayers coated porous top layer, and the compact layered double hydroxide-carbonate composite underlayer, are suggested as being responsible for the enhanced corrosion resistance and anti-icing performance. The robust double-layered SLIPS coating should be of great importance to expanding the potential applications of light metals and their alloys.

  13. An Analysis of Magnesium Alloy AZ31B-H24 for Ballistic Applications

    Science.gov (United States)

    2007-12-01

    1 Figure 2. Normalized FSPs (3...50-cal FSP Steel = 13.4 g, Rc = 29-31 d = 20-mm FSP Steel = 53.8 g, Rc = 29-31 35o .46d d 1.17d Figure 2. Normalized FSPs (3). 3...UNITED KINGDOM 1 CARLOS III UNIV OF MADRID C NAVARRO ESCUELA POLTEENICA SUPERIOR C/BUTARQUE 15 28911 LEGANES MADRID SPAIN 1

  14. Friction and Adhesion in Dry Warm Forging of Magnesium Alloy with Coated Tools

    Science.gov (United States)

    Matsumoto, Ryo; Kawashima, Hiroaki; Osakada, Kozo

    In order to develop forging process of magnesium alloys without lubrication, frictional behavior of magnesium alloy AZ31B (Mg-3%Al-1%Zn) is evaluated by a tapered plug penetration test under dry condition. The cemented tungsten carbide (WC) plugs polished to be a mirror-like surface are coated with diamond-like carbon (DLC) and TiAlN by physical vapor deposition (PVD). The cylindrical hollow billets of AZ31B are penetrated by the tapered plugs at a temperature of 200°C. The surface roughness of the hole of the billet, the adhesion length of AZ31B on the plug surface and the penetration load are measured. Compared with WC and TiAlN coating, it is found that DLC coating is effective in preventing AZ31B from adhering to the tool surface and reducing the penetration load.

  15. AZ31B镁合金焊接接头的疲劳裂纹扩展行为%Fatigue Crack Propagation Behavior of as-Extruded AZ31B Mg Alloy Welded Joint

    Institute of Scientific and Technical Information of China (English)

    张红霞; 裴飞飞; 闫志峰; 王文先; 梁培阳; 李娟; 卫英慧

    2012-01-01

    The fatigue crack propagation behavior of as-extruded AZ31B magnesium alloy welded joint and heat affected zone have been studied.Compact tensions [C(T)] of welded joint [L-T(W)] and heat affected zone(welded joint is parallel [T-L(H)]and vertical [L-T(H)] to the extruded direction) were researched.Results indicate that the crack propagation direction is parallel to the extrusion direction for L-T(W); fatigue crack propagation rate is a rapid-slow process.T-L(H) is parallel to the notch direction and L-T(H) can be divided into two states (i.e.,parallel to or angularly deflected towards the notch direction);crack propagation rate initially goes through a rapid course before it slows down.The fracture modes of crack tip remain a mixed-mode of transgranular and intergranular fractures.The fatigue fracture consists of quasi-cleavage and is a brittle fracture.%对AZ31B镁合金焊接接头和热影响区的疲劳裂纹扩展行为进行研究,分析了焊接接头[L-T(W)]和热影响区的紧凑拉伸试验[C(T)],其中热影响区的C(T)试验包括焊缝平行于挤压方向[T-L(H)]和垂直于挤压方向[L-T(H)]两种.结果表明:对于L-T(W)试样,裂纹沿挤压方向扩展,裂纹扩展经历先快后慢的扩展过程;T-L(H)试样裂纹平行于缺口方向扩展,L-T(H)试样裂纹为平行于缺口方向和与缺口成一定角度两种扩展方向,裂纹扩展经历先慢后快的扩展过程.裂纹尖端扩展为穿晶和沿晶的混合模式,疲劳断口为准解理特征的脆性断口.

  16. An Experimental Study of Fatigue Crack Growth in Different Orientation of Extruded AZ31B Mg Alloy Bar%挤压AZ31B镁合金圆棒不同取向的疲劳裂纹扩展

    Institute of Scientific and Technical Information of China (English)

    郑三龙; 陈冰冰; 张玮; 高增梁

    2013-01-01

    Fatigue crack growth (FCG) experiments were carried out using extruded AZ31B magnesium alloy bar.The pre-crack compact tension (CT) specimens were oriented in three different directions with respect to the extrusion direction.The experimental results reveal that the specimen orientation has a significant influence on the FCG rate and crack path.The FGC rate of the T-L specimen is the highest while the L-T specimen shows the lowest value.Typical macroscopic Mode I crack is developed in the T-L and T-R specimens whereas a deviation from the Mode I crack path and branching occur in the L-T specimens.For the L-T specimens,a plateau of constant crack growth rate occurs at low stress intensity factor range (△K) Transgranular cracking is the major cracking mode.Slip induced cleavage dominates the transgranular cracking in the T-L and L-T specimens whereas both twin boundary cracking and slip inducad cleavage exist in the T-R specimens.The FCG rate decreases with the increasing load frequency at △K > 3 MPa √m.%使用紧凑拉伸(CT)试样,研究了挤压AZ31B镁合金圆棒三个方向的组织及疲劳裂纹扩展性能.结果表明,疲劳裂纹以穿晶为主的混合方式沿滑移带扩展.T-L方向裂纹呈直线扩展,扩展速率最高,T-R方向孪生和滑移协同塑性变形,裂纹局部偏转,呈波浪形沿径向扩展,扩展速率较低,强织构和不均匀组织引起L-T方向裂纹分叉和偏离,降低了裂纹尖端有效驱动应力强度因子幅,裂纹扩展速率最低,在疲劳裂纹扩展速率(da/dN)与应力强度因子幅(△K)的关系曲线上出现水平段.在△K较小时加载频率对裂纹扩展速率的影响不大,AK>3 MPa√m时裂纹扩展速率随着加载频率的提高而减小.

  17. 氟转化涂层镁合金材料与诱导后人骨髓间充质干细胞的相容性%Cellular biocompatibility of induced human bone marrow stromal cells to fluoride conversion coating magnesium alloys

    Institute of Scientific and Technical Information of China (English)

    姜海英; 闫征斌; 张照; 艾红军

    2012-01-01

    背景:氟转化涂层的AZ31B 镁合金和β-磷酸三钙涂层的AZ31B 镁合金是中科院金属研究所新研制的镁合金,是否具有良好的生物相容性尚不确切.目的:以诱导的人骨髓间充质细胞作为检测细胞,评价氟转化涂层的AZ31B 镁合金和β-磷酸三钙涂层的AZ31B 镁合金材料的细胞相容性.方法:实验分为镁合金AZ31B 组,氟转化涂层的AZ31B 镁合金组和β-磷酸三钙涂层的AZ31B 镁合金组.以诱导的人骨髓间充质细胞作为检测细胞,分别取3 种材料浸提液进行体外细胞相容性实验.结果与结论:氟转化涂层的AZ31B 镁合金和β-磷酸三钙涂层的AZ31B 镁合金材料细胞毒性分级均为1 级,镁合金AZ31B材料细胞毒性分级为2 级.提示氟转化涂层的AZ31B 镁合金和β-磷酸三钙涂层的AZ31B 镁合金材料生物相容性优于未经处理镁合金AZ31B 材料.%BACKGROUND: As newly developed magnesium alloy, whether fluoride conversion coating and β-tricalcium phosphate (β-TCP) coating Biodegradable AZ31B magnesium alloy has better cell compatibility is not confirmed. OBJECTIVE: To evaluate the cell compatibility of fluoride conversion coating and β-TCP coating Biodegradable AZ31B magnesium alloy tested with the induced human bone marrow stromal cells. METHODS: The experiment was divided into three groups: AZ31B magnesium alloy group, fluoride conversion coating AZ31B magnesium alloy group and β-TCP coating Biodegradable AZ31B magnesium alloy group. The induced human bone marrow stromal cells were regarded as the tested cells, and the extracts of the three materials were used in the compatibility experiments in vi tro. RESULTS AND CONCLUSION: The toxicity of cells in the leaching liquor of fluoride conversion coating and β-TCP coating Biodegradable AZ31B magnesium alloys were Grade 1. The toxicity of cells in the leaching liquor of AZ31B magnesium alloys was Grade 2. This experiment had proved that the fluoride conversion coating

  18. On the deformation twinning of Mg AZ31B

    DEFF Research Database (Denmark)

    Abdolvand, Hamidreza; Majkut, Marta; Oddershede, Jette

    2015-01-01

    variants was non-negligible. The CPFE simulation indicates that there is a small variation in the stress within each grain in the elastic regime, which increases drastically upon the onset of plasticity. One of the significant outcomes of this work is the new statistical information on the interaction......Crystals with a hexagonal close-packed (HCP) structure are inherently anisotropic, and have a limited number of independent slip systems, which leads to strong deformation textures and reduced formability in polycrystalline products. Tension along the c-axis of the crystal ideally activates...... extension twinning as a deformation mode due to the lack of easy-slip systems. In this work, experiments were devised to study extension twinning in a polycrystalline Mg alloy AZ31B with a strong basal rolling texture by tensile deformation parallel to the plate normal. Three-dimensional synchrotron X...

  19. Effects of production parameters on characteristics of magnesium alloy sheets manufactured by twin-roll casting

    OpenAIRE

    H.Watari; Haga, T.; Davey, K.; Koga, N; Yamazaki, T.

    2006-01-01

    Purpose: : The purpose of the work is to establish a manufacturing process and technology to facilitate the economical manufacture of high-quality magnesium sheet alloys.Design/methodology/approach: Magnesium alloy AZ31B was used to investigate the appropriate manufacturing conditions for use in twin-roll strip casting. Temperatures of the molten materials and roll speeds were varied to find the appropriate manufacturing conditions. The effects of manufacturing conditions on possible forming ...

  20. Analysis of laser welded joint of microstructure and mechanical properties of dissimilar magnesium AZ31B and AZ91D%AZ31B/AZ91D 异种镁合金激光焊接头组织性能分析

    Institute of Scientific and Technical Information of China (English)

    刘军; 黄飞; 稼海星; 侯继军; 杜赵新

    2015-01-01

    Studies on the microstructure and properties of dissimilar magnesium AZ31B and AZ91D joints welded by CO2 laser using optical microscope,tensile test,microhardness test and etc are presented.The results show that a sound weld can be ob-tained with a laser power of 1 800 W,a welding speed of 600 mm/min and a flow rate of shielding gas of 15 L/min.Analysis of microstructure of welded joint shows that the heat affected zone is not apparent,the growth of the grains in base metal close to the fusion line are not obvious,and the grain size in weld is refined.X-ray diffraction shows that there areα-Mg andβ-Al12 Mg17 phases in the welded zone.EDS analysis shows that the element’s content of Mg,Al in the welded zone are between that of the base metal AZ91D and AZ31B.Tension results show that the fracture is mainly happened on AZ91D,which indicates that the tensile strength of joint is higher than the base metal AZ91D,and the dominant fracture mechanism is brittle fracture.The hard-ness of welded zone is higher than two base metals.%针对 AZ31B 和 AZ91D 异种镁合金材料的激光焊接问题,通过光学显微镜、拉伸试验、显微硬度测试等手段分析研究AZ31B 和 AZ91D 异种镁合金 CO2激光焊接头组织性能。结果表明:在功率为1800 W,焊接速度为600 mm/min,保护气流量为15 L/min 时,可以获得成形良好的焊缝。对焊接接头微观组织进行分析发现,接头热影响区不明显,熔合线附近母材侧晶粒未发生明显长大,焊缝晶粒明显细化;通过 XRD 检测可知焊缝区主要由α-Mg 和β-Al12 Mg17这2相组成;通过 EDS 能谱分析得到焊缝区 Mg、Al 元素的质量分数介于2种母材之间;通过拉伸试验发现,断裂位置位于 AZ91D 母材上,焊接接头抗拉强度高于AZ91D 母材,扫描断口显示断裂方式为脆性断裂;焊缝硬度高于2种母材硬度。

  1. Fracture performance of high strength steels, aluminium and magnesium alloys during plastic deformation

    Directory of Open Access Journals (Sweden)

    Yu Haiyan

    2015-01-01

    Full Text Available A series of uniaxial tension tests were performed for 5052 and 6061 aluminum alloys, AZ31B magnesium alloy, TRIP600 and DP600 steels, to obtain a better understanding of their fracture performance. Scanning electron microscope (SEM observation of the microstructure evolution was conducted. The dimple structure, orientation relationship between the fracture surface and tensile direction, necking behavior were analyzed. The fracture mechanism and fracture mode of each material was discussed in detail. The results show that TRIP600 steel is subject to a typical inter-granular ductile fracture combined by shear fracture. DP600 steel belongs to mainly ductility mixed with normal fracture. Both 5052 and 6061 aluminum alloys are subject to a mixed ductility fracture and brittle fracture. AA5052 and AA6061 belong to a typical shear fracture and a normal fracture, respectively. Magnesium AZ31B is typical of a brittle fracture combined with normal fracture.

  2. In vivo study of degradable magnesium and magnesium alloy as bone implant

    Institute of Scientific and Technical Information of China (English)

    HUANG Jingjing; REN Yibin; JIANG Yue; ZHANG Bingchun; YANG Ke

    2007-01-01

    In order to investigate the in vivo behavior of pure magnesium and AZ31B and the influence of mineralization induction ability,sample rods were implanted intramedullary into the femora of rabbits.After one and nine weeks,six animals from each group were sacrificed,respectively.Undecalcified cross-sections of implant were performed to observe bone-implant by scanning electron microscopy (SEM)and energy dispersive spectromicroscopy(EDS).The SEM/EDS evaluation showed that there is a thin layer of bone around magnesium and its alloy after nine-week implantation.The results further showed that the aluminum-zinc containing magnesium alloys AZ31B provided a slower degradation rate in vivo than the pure magnesium.At the locations where magnesium was resorbed,the deposition of new bone was found.The results indicate that magnesium is biocompatible,osteo-conductive and is a potential material for use as a degradable bone implant.

  3. Experimental and numerical analyses of magnesium alloy hot workability

    Directory of Open Access Journals (Sweden)

    F. Abbassi

    2016-12-01

    Full Text Available Due to their hexagonal crystal structure, magnesium alloys have relatively low workability at room temperature. In this study, the hot workability behavior of cast-extruded AZ31B magnesium alloy is studied through hot compression testing, numerical modeling and microstructural analyses. Hot deformation tests are performed at temperatures of 250 °C to 400 °C under strain rates of 0.01 to 1.0 s−1. Transmission electron microscopy is used to reveal the presence of dynamic recrystallization (DRX, dynamic recovery (DRY, cracks and shear bands. To predict plastic instabilities during hot compression tests of AZ31B magnesium alloy, the authors use Johnson–Cook damage model in a 3D finite element simulation. The optimal hot workability of magnesium alloy is found at a temperature (T of 400 °C and strain rate (ε˙ of 0.01 s−1. Stability is found at a lower strain rate, and instability is found at a higher strain rate.

  4. Microstructural evolvement of wrought magnesium alloy sheet during heat treatment

    Institute of Scientific and Technical Information of China (English)

    2003-01-01

    Magnesium alloy is the lightest structural metal material. As its ductility is usually limited because of its hexagonal closest packing (hcp) structure, it is significant to improve its forming performance. The primary way to achieve this goal is by grain refinement. This study explores new ways of grain refinement for cold-rolled sheet of magnesium alloy AZ31B by probing into its structural evolvement in heat treatment. It is found that recrystallization mostly takes place in the cold-rolled sheet in heattreatment, and refined and equiaxial recrystallization grains with an average diameter of (14 to 15) μm can be obtained by heattreatment at 260 °C for (60 to 90) min, which is an effective method to obtain refined symmetrical grains of magnesium alloy by heat treatment at a lower recrystallization temperature after cold-rolling.

  5. Establishing empirical relationships to predict porosity level and corrosion rate of atmospheric plasma-sprayed alumina coatings on AZ31B magnesium alloy

    Directory of Open Access Journals (Sweden)

    D. Thirumalaikumarasamy

    2014-06-01

    Full Text Available Plasma sprayed ceramic coatings are successfully used in many industrial applications, where high wear and corrosion resistance with thermal insulation are required. In this work, empirical relationships were developed to predict the porosity and corrosion rate of alumina coatings by incorporating independently controllable atmospheric plasma spray operational parameters (input power, stand-off distance and powder feed rate using response surface methodology (RSM. A central composite rotatable design with three factors and five levels was chosen to minimize the number of experimental conditions. Within the scope of the design space, the input power and the stand-off distance appeared to be the most significant two parameters affecting the responses among the three investigated process parameters. A linear regression relationship was also established between porosity and corrosion rate of the alumina coatings. Further, sensitivity analysis was carried out and compared with the relative impact of three process parameters on porosity level and corrosion rate to verify the measurement errors on the values of the uncertainty in estimated parameters.

  6. Cytocompatibility of magnesium alloys after surface fluoridation tested by human bone marrow mesenchymal cells%人骨髓间充质干细胞检测表面氟化处理镁合金材料的细胞相容性

    Institute of Scientific and Technical Information of China (English)

    姜海英; 闫征斌; 张照; 艾红军

    2011-01-01

    BACKGROUND: AZ31B magnesium alloy with surface flouridization is a new type of magnesium alloy developed by Institute of Metal Research, Chinese Academy of Sciences. Its biocompatibility is unclear.OBJECTIVE: To observe the cytocompatibility of magnesium alloys with surface fluoridation tested by human bone marrow mesenchymal cells (BMSCs).METHODS: Human BMSCs were identified and cultured. The AZ31B magnesium alloy was taken as control and the AZ31B magnesium alloy with surface fluoridation was experimental group. Human BMSCs were the test cells. Leaching liquor of the alloy in both groups was used for cell compatibility experiments in vitro in order to evaluate the biocompatibility of AZ31B magnesium alloy.RESULTS AND CONCLUSION: The cell survival rate of AZ31B magnesium alloys with surface fluoridation was significantly higher than AZ31B magnesium alloys without surface fluoridation. The toxicity of cells in the leaching liquor of AZ31B magnesium alloys with surface fluoridation was Grade 1 and was non-toxic to the basic cell growth. The biocompatibility of the AZ31B magnesium alloys with surface fluoridation is superior to the AZ31B magnesium alloys without surface fluoridation.%背景:表面氟化处理的AZ31B镁合金是中科院金属研究所新研制的镁合金,是否具有良好的生物相容性尚不确切.目的:以人骨髓间充质干细胞作为检测细胞,评价表面氟处理的镁合金材料的细胞相容性.方法:人骨髓间充质干细胞培养并予以鉴定,将镁合金AZ31B作为对照组,氟处理的镁合金AZ31B材料为实验组.以人骨髓间充质干细胞作为检测细胞,取两组材料浸提液进行体外细胞相容性实验,评价氟处理的镁合金AZ31B材料的生物相容性.结果与结论:与未经氟处理镁合金AZ31B材料相比,经氟处理镁合金AZ31B材料能显著提高细胞存活率,细胞毒性分级1级,对细胞生长基本无毒性作用.结果表明,经氟处理镁合金AZ31B材料生物相容性

  7. Evaluation of magnesium alloys with alternative surface finishing for the proliferation and chondro-differentiation of human mesenchymal stem cells

    Energy Technology Data Exchange (ETDEWEB)

    Trinidad, J; Arruebarrena, G; De Argandona, E Saenz; De Eguino, G Ruiz; Infante, A; RodrIguez, C I, E-mail: jtrinidad@eps.mondragon.edu

    2010-11-01

    Articular cartilage has little capacity for self-repair. As a result, continuous mechanical stress can lead to the degradation of articular cartilage, culminating in progressive damage and joint degeneration. Tissue engineering has arisen as a promising therapeutic approach to cartilage repair. Magnesium alloys are one of the most important metallic biomaterials emerging in this area due to their biocompatibility, bio-absorbability and especially to their mechanical properties. These properties make magnesium alloys a promising biomaterial in the regeneration of cartilage tissue. Objective. This study was undertaken to analyze the influence of surface characteristics of magnesium alloys in the adhesion, proliferation and differentiation of human mesenchymal stem cells (MSCs). Methods. Two commercial magnesium alloys (AZ31B and ZM21) were subjected to different treatments in order to obtain four different surfaces in each alloy. Human MSCs were seeded into the magnesium alloys and analyzed for their proliferation and chondrogenesis differentiation ability. Results. Human MSCs showed a greater proliferation and chondro-differentiation when cultured in the ZM21 magnesium alloy with a surface finishing of fine sanding, polishing, and etching.

  8. Statistical analysis on static recrystallization texture evolution in cold-rolled AZ31 magnesium alloy sheet.

    Science.gov (United States)

    Park, Jun-Ho; Ahn, Tae-Hong; Choi, Hyun-Sik; Chung, Jung-Man; Kim, Dong-Ik; Oh, Kyu Hwan; Han, Heung Nam

    2013-08-01

    Cast AZ31B-H24 magnesium alloy, comprising Mg with 3.27 wt% Al and 0.96 wt% Zn, was cold rolled and subsequently annealed. Global texture evolutions in the specimens were observed by X-ray diffractometry after the thermomechanical processing. Image-based microstructure and texture for the deformed, recrystallized, and grown grains were observed by electron backscattered diffractometry. Recrystallized grains could be distinguished from deformed ones by analyzing grain orientation spread. Split basal texture of ca. ±10-15° in the rolling direction was observed in the cold-rolled sample. Recrystallized grains had widely spread basal poles at nucleation stage; strong {0001} basal texture developed with grain growth during annealing.

  9. Recrystallization in AZ31 magnesium alloy during hot deformation

    Energy Technology Data Exchange (ETDEWEB)

    Essadiqi, E.; Liu, W.J.; Kao, V. [Natural Resources Canada, Materials Technology Lab., CANMET, Ottawa, ON (Canada); Yue, S. [Dept. of Metallurgical Engineering, McGill Univ., Montreal, PQ (Canada); Verma, R. [General Motors, Materials and Processes Lab, Warren, MI (United States)

    2005-07-01

    In this study, isothermal torsion tests were carried out on magnesium AZ31B alloy under constant strain rate conditions, in the range of 250 to 400 C at 0.01, 0.1, and 1.0 s{sup -1}. Alloy flow stress dependence on strain rate and temperature can be described by a power law with activation energy of 130 kJ/mol. Microstructural examination of hot deformed samples shows very fine recrystallized grains decorating grain boundaries of larger gains in the form of a necklace. These fine grains are produced by dynamic recrystallization at the grain boundaries of original grains. Microstructure evolution, based on samples quenched at different strain levels, indicates that increasing deformation strain has little effect on recrystallized grain size but widens the recrystallized region, with full recrystallization achieved at a certain high strain level. Recrystallized grain size increases with increasing deformation temperature and strain rate. The latter suggests recrystallization in AZ31 to be essentially a time dependant phenomenon. (orig.)

  10. A study of weldability and fracture modes in electron beam weldments of AZ series magnesium alloys

    Energy Technology Data Exchange (ETDEWEB)

    Chi, C.-T. [Department of Materials Science and Engineering, National Chiao Tung University, Hsinchu 300, Taiwan (China) and System Manufacturing Center, Chung-Shan Institute of Science and Technology, PO Box 90008-14, Sanxia 237, Taipei, Taiwan (China)]. E-mail: joseph.mse92g@nctu.edu.tw; Chao, C.-G. [Department of Materials Science and Engineering, National Chiao Tung University, Hsinchu 300, Taiwan (China)]. E-mail: c_g_chao@hotmail.com; Liu, T.-F. [Department of Materials Science and Engineering, National Chiao Tung University, Hsinchu 300, Taiwan (China)]. E-mail: coe@cc.nctu.edu.tw; Wang, C.-C. [Graduate School of Industrial Design and Architecture, Shih-Chien University, Taipei 104, Taiwan (China)]. E-mail: zcwang@mail.usc.edu.tw

    2006-11-05

    Given the growing need for environmental protection and lightweight construction, electron beam welding (EBW) is becoming the most important welding technology because it can compensate for the poor formability of magnesium alloys. This paper examines interactions between the properties of three AZ series magnesium alloys and welding conditions. The EBW process can yield four kinds of defect in a weld: cavities, the heat-affected zone (HAZ), undercuts, and root concavities. These defects obviously induce stress concentrations in the weld, and may seriously damage its strength. Additionally, the distribution of precipitates ({gamma} phase, Mg{sub 17}Al{sub 12}) in the fusion zone (FZ) changes from a relatively small number of scattered particles to a dense population of dendrites as the Al content of the magnesium alloy increases. Under excessive tensile stress, alloy weldments break in one of two fracture modes: an irregular FZ fracture, or a regular HAZ fracture. AZ31B usually exhibits the former mode and AZ91D the latter, while AZ61A exhibits each mode half the time. The overall weldability, which depends on the random distribution of these precipitates and defects, is found to be greatest for the AZ61A alloy. The best process window, on the other hand, is found for the AZ91D alloy. Finally, we obtain optimum parameters for the EBW process and empirical formulae for the weldment strength as a function of these parameters. These results are closely related to each other.

  11. AZ31B镁合金挤压材料的力学性能与本构分析%Mechanical properties and constitutive analysis of extruded AZ31B magnesium alloy

    Institute of Scientific and Technical Information of China (English)

    吴章斌; 桂良进; 范子杰

    2015-01-01

    通过单向拉伸与压缩试验,研究AZ31B镁合金挤压材料的力学性能,并建立相应的本构模型.结果表明:室温下AZ31B镁合金挤压材料的宏观力学性能存在显著的各向异性和拉压非对称屈服的现象,且在塑性流动过程中,屈服面的演化也呈现出各向异性的特点,即畸变硬化特性.基于系统的试验结果,结合考虑了各向异性和拉压非对称性的CPB06屈服面函数,采用解析函数形式的本构参数来描述畸变硬化特性,建立了一种唯象的镁合金材料塑性流动本构模型.通过用户材料子程序VUMAT,将本构模型应用于缺口试件拉伸的有限元模拟中,计算结果与试验结果吻合较好,证实了本构模型的适用性.

  12. Effects of production parameters on characteristics of magnesium alloy sheets manufactured by twin-roll casting

    Directory of Open Access Journals (Sweden)

    H. Watari

    2006-04-01

    Full Text Available Purpose: : The purpose of the work is to establish a manufacturing process and technology to facilitate the economical manufacture of high-quality magnesium sheet alloys.Design/methodology/approach: Magnesium alloy AZ31B was used to investigate the appropriate manufacturing conditions for use in twin-roll strip casting. Temperatures of the molten materials and roll speeds were varied to find the appropriate manufacturing conditions. The effects of manufacturing conditions on possible forming were clarified in terms of roll speeds and roll gaps between upper and lower rolls.Findings: In the hot-rolling process, a temperature exceeding 200°C was chosen to keep cast products from cracking. An appropriate annealing temperature was effective for homogenizing the microstructure of the rolled cast sheets after the strip casting process. The grain size of the manufactured wrought magnesium alloys sheet was less than 10 micrometers. The obtained magnesium alloy sheet exhibited an equivalent limiting drawing ratio in a warm-drawing test.Research limitations/implications: AZ31 were used to investigate the appropriate manufacturing conditions for use in twin-roll strip casting. Casting temperatures were varied from 630°C to 670°C to find the best casting conditions. Roll casting speeds were varied from 5m/min to 30 m/min in order to examine which roll speed was appropriate for solidifying the molten magnesium.Practical implications: It was found that the cast magnesium sheet manufactured by roll strip casting could be used for plastic forming if the appropriate magnesium sheets were produced after the roll casting process.Originality/value: This paper showed the effectiveness of twin roll casting for magnesium alloys by a horizontal roll caster.

  13. Surface coating from phosphonate ionic liquid electrolyte for the enhancement of the tribological performance of magnesium alloy.

    Science.gov (United States)

    Jiménez, Ana Eva; Rossi, Antonella; Fantauzzi, Marzia; Espinosa, Tulia; Arias-Pardilla, Joaquin; Martínez-Nicolás, Ginés; Bermúdez, María-Dolores

    2015-05-20

    A chronoamperometric method has been applied for the growth of a surface coating on AZ31B magnesium alloy, using the imidazolium alkylphosphonate room-temperature ionic liquid 1-ethyl-3-methylimidazolium ethylphosphonate ([EMIM][EtPO3H]) as electrolyte. A surface coating layer is obtained after 4 h under a constant voltage bias of -0.8 V with respect to the standard electrode. The coating nucleation and growth process correlates well with a 3D progressive mechanism. X-ray photoelectron spectrometry (XPS) analysis of [EMIM][EtPO3H] shows new P 2p and O 1s peaks after its use as electrolyte, as a consequence of reaction between the phosphonate anion and the magnesium substrate. Angle-resolved XPS (ARXPS) analysis of [EMIM][EtPO3H] did not show any change in the composition of the surface before and after chronoamperometry, since the sampling depth (1.5 nm at the highest emission angle) is larger than the cation and anion sizes (ca. 7 and 5 Å, respectively). Characterization of the coating was made by scanning electron microscopy (SEM), focussed ion beam SEM, energy dispersive X-ray spectroscopy, XPS, and ARXPS. FIB-SEM shows that the coating presents a mean thickness of 374 (±36) nm and contains magnesium and aluminum phosphates. Linear reciprocating tribological tests under variable load show that the presence of the coating can reduce friction coefficients of the coated AZ31B against steel up to 32% and wear rates up to 90%, with respect to the uncoated alloy.

  14. Lap Fillet Welding of Thin Sheet AZ31 Magnesium Alloy with Pulsed Nd:YAG Laser

    Science.gov (United States)

    Ishak, Mahadzir; Yamasaki, Kazuhiko; Maekawa, Katsuhiro

    In recent years, reducing the size and weight of consumer products requires the joining of thin sheets of magnesium alloys with both thickness and joining area of less than 1mm, especially for packaging purposes. Conventional welding processes are difficult to joint a thin sheet magnesium alloy because of high heat input, which in turns leads to various problems such as burn through and cracks. In this study, lap fillet welding of thin sheet magnesium alloy AZ31B with a thickness of 0.3 mm has been carried out using a pulsed Nd:YAG laser beam. The influences of gap, laser beam center location and scan speed on joint appearances have been investigated. It was found that defects were significantly reduced when the gap width was less than 35 µm when the laser beam center was located just on the edge of the upper specimen (x=0), and scan speed was varied from 400 to 450 m/min. Wider bond width at average value of 300 µm was achieved when the beam center was at x=0 with a wide range of scan speeds from 250 to 450 mm/min compared with the cases at x=-0.1 and -0.2 mm from edge. Increases in bond width and minimal defects at x=0 improve fracture load by 68% compared with those at x=-0.1 mm.

  15. INVESTIGATION OF MAGNESIUM ALLOYS MACHINABILITY

    Directory of Open Access Journals (Sweden)

    Berat Barıs BULDUM

    2013-01-01

    Full Text Available Magnesium is the lightest structural metal. Magnesium alloys have a hexagonal lattice structure, which affects the fundamental properties of these alloys. Plastic deformation of the hexagonal lattice is more complicated than in cubic latticed metals like aluminum, copper and steel. Magnesium alloy developments have traditionally been driven by industry requirements for lightweight materials to operate under increasingly demanding conditions. Magnesium alloys have always been attractive to designers due to their low density, only two thirds that of aluminium and its alloys [1]. The element and its alloys take a big part of modern industry needs. Especially nowadays magnesium alloys are used in automotive and mechanical (trains and wagons manufacture, because of its lightness and other features. Magnesium and magnesium alloys are the easiest of all metals to machine, allowing machining operations at extremely high speed. All standard machining operations such as turning, drilling, milling, are commonly performed on magnesium parts.

  16. Room temperature magnesium electrorefining by using non-aqueous electrolyte

    Science.gov (United States)

    Park, Jesik; Jung, Yeojin; Kusumah, Priyandi; Dilasari, Bonita; Ku, Heesuk; Kim, Hansu; Kwon, Kyungjung; Lee, Churl Kyoung

    2016-09-01

    The increasing usage of magnesium inevitably leads to a fast increase in magnesium scrap, and magnesium recycling appears extremely beneficial for cost reduction, preservation of natural resources and protection of the environment. Magnesium refining for the recovery of high purity magnesium from metal scrap alloy (AZ31B composed of magnesium, aluminum, zinc, manganese and copper) at room temperature is investigated with a non-aqueous electrolyte (tetrahydrofuran with ethyl magnesium bromide). A high purity (99.999%) of electrorefined magneisum with a smooth and dense surface is obtained after potentiostatic electrolysis with an applied voltage of 2 V. The selective dissolution of magnesium from magnesium alloy is possible by applying an adequate potential considering the tolerable impurity level in electrorefined magnesium and processing time. The purity estimation method suggested in this study can be useful in evaluating the maximum content of impurity elements.

  17. Corrosion behavior of magnesium and magnesium alloys

    Institute of Scientific and Technical Information of China (English)

    I.M.Baghni; WU Yin-shun(吴荫顺); LI Jiu-qing(李久青); ZHANG Wei(张巍)

    2004-01-01

    The automotive industry has crossed the threshold from using magnesium alloys in interior applications such as instrument panels and steering wheels to unprotected environment such as oil pan, cylinder head and wheels. The expanding territory of magnesium leads to new challenges: mainly environmental degradation of the alloys used and how they can be protected. The present critical review is aimed at understanding the corrosion behavior of magnesium and magnesium alloys in industrial and marine environments, and the effect of microstructure, additive elements and inhibitors on the corrosion mechanism.

  18. Ratcheting and Low-Cycle Fatigue Characteristics of AZ31B Under Corrosive Environment%AZ31B在腐蚀环境下的棘轮与低周疲劳性能研究

    Institute of Scientific and Technical Information of China (English)

    陈刚; 鲁灵涛; 崔云; 邢睿思; 高红; 陈旭

    2016-01-01

    开发了适用于镁合金圆棒试样的在线腐蚀疲劳系统,通过在空气和磷酸盐缓冲液(PBS)中分别进行循环疲劳试验,研究了腐蚀环境对 AZ31B 棘轮和低周疲劳性能的影响。结果表明:在棘轮应变演化的3个阶段中,腐蚀环境下试样在瞬态阶段和稳态阶段的棘轮应变率与空气中的相似;镁合金的腐蚀速率和棘轮应变随应力幅值和平均应力的增大而增大,孪晶、退孪晶的出现使得试样对腐蚀环境的敏感性进一步增加;在腐蚀环境中,镁合金的疲劳寿命大幅缩减,与空气中的试验相比,寿命缩减率达到50%,~90%,;为了能够反映平均应力、应力幅值、腐蚀环境以及最大压应力对 AZ31B 的低周疲劳寿命的复杂影响,采用 FP 参数模型对 AZ31B 进行了寿命预测。基于修正的FP参数模型,较好地预测了AZ31B在腐蚀环境下的低周疲劳寿命。%An on-line corrosion fatigue testing system for Mg alloy round bar specimens was developed. Through performing cyclic fatigue tests under the environments with and without phosphate buffer solution(PBS), the ratchet-ing and low-cycle fatigue properties of an as-extruded AZ31B alloy were investigated. Results show that in the three stages of ratcheting strain evolution, the ratcheting strain rates of specimens testedin air and corrosive environment were similar at the transient and steady stages. Corrosion rate and ratcheting strain of Mg alloy increased with the stress amplitude and mean stress. The occurrence of twining and de-twining further increased the sensitivity to the corrosive environment. The fatigue life of the Mg alloy in corrosive environment was significantly shorter than that in air and its reduction ratio of fatigue life to that in air could vary from 50% to 90%. Toreflect the effects of mean stress, stress amplitude, corrosion environment and maximum compressive stress on the fatigue behavior, a FP parameter model

  19. Hydrostatic extrusion of magnesium alloys

    NARCIS (Netherlands)

    Sillekens, W.H.; Bohlen, J.

    2012-01-01

    This chapter deals with the capabilities and limitations of the hydrostatic extrusion process for the manufacturing of magnesium alloy sections. Firstly, the process basics for the hydrostatic extrusion of materials in general and of magnesium in particular are introduced. Next, some recent research

  20. Effects of self-assembly of 3-phosphonopropionic acid, 3-aminopropyltrimethoxysilane and dopamine on the corrosion behaviors and biocompatibility of a magnesium alloy

    Energy Technology Data Exchange (ETDEWEB)

    Pan, Chang-Jiang, E-mail: swjtupcj@163.com [Jiangsu Provincial Key Laboratory for Interventional Medical Devices, Huaiyin Institute of Technology, Huai' an 223003 (China); Hou, Yu; Wang, Ya-Nan [Jiangsu Provincial Key Laboratory for Interventional Medical Devices, Huaiyin Institute of Technology, Huai' an 223003 (China); Gao, Fei [Zhejiang Zylox Medical Devices Co., Ltd., Hangzhou 310000 (China); Liu, Tao; Hou, Yan-Hua; Zhu, Yu-Fu; Ye, Wei; Wang, Ling-Ren [Jiangsu Provincial Key Laboratory for Interventional Medical Devices, Huaiyin Institute of Technology, Huai' an 223003 (China)

    2016-10-01

    Magnesium based alloys are attracting tremendous interests as the novel biodegradable metallic biomaterials. However, the rapid in vivo degradation and the limited surface biocompatibility restrict their clinical applications. Surface modification represents one of the important approaches to control the corrosion rate of Mg based alloys and to enhance the biocompatibility. In the present study, in order to improve the corrosion resistance and surface biocompatibility, magnesium alloy (AZ31B) was modified by the alkali heating treatment followed by the self-assembly of 3-phosphonopropionic acid, 3-aminopropyltrimethoxysilane (APTMS) and dopamine, respectively. The results of attenuated total reflectance Fourier transform infrared spectroscopy (ATR-FTIR) and X-ray photoelectron spectra (XPS) indicated that the molecules were successfully immobilized on the magnesium alloy surface by the self-assembly. An excellent hydrophilic surface was obtained after the alkali heating treatment and the water contact angle increased to some degree after the self-assembly of dopamine, APTMS and 3-phosphonopropionic acid, however, the hydrophilicity of the modified samples was better than that of the pristine magnesium substrate. Due to the formation of the passivation layer after the alkali heating treatment, the corrosion resistance of the magnesium alloy was obviously improved. The corrosion rate further decreased to varying degrees after the self-assembly surface modification. The blood compatibility of the pristine magnesium was significantly improved after the surface modification. The hemolysis rate was reduced from 56% of the blank magnesium alloy to 18% of the alkali heating treated sample and the values were further reduced to about 10% of dopamine-modified sample and 7% of APTMS-modified sample. The hemolysis rate was below 5% for the 3-phosphonopropionic acid modified sample. As compared to the pristine magnesium alloy, fewer platelets were attached and activated on the

  1. Numerical and experimental evaluation of Nd:YAG laser welding efficiency in AZ31 magnesium alloy butt joints

    Science.gov (United States)

    Scintilla, Leonardo Daniele; Tricarico, Luigi

    2013-02-01

    In this paper, energy aspects related to the efficiency of laser welding process using a 2 kW Nd:YAG laser were investigated and reported. AZ31B magnesium alloy sheets 3.3 mm thick were butt-welded without filler using Helium and Argon as shielding gases. A three-dimensional and semi-stationary finite element model was developed to evaluate the effect of laser power and welding speed on the absorption coefficient, the melting and welding efficiencies. The modeled volumetric heat source took into account a scale factor, and the shape factors given by the attenuation of the beam within the workpiece and the beam intensity distribution. The numerical model was calibrated using experimental data on the basis of morphological parameters of the weld bead. Results revealed a good correspondence between experiment and simulation analysis of the energy aspects of welding. Considering results of mechanical characterization of butt joints previously obtained, the optimization of welding condition in terms of mechanical properties and energy parameters was performed. The best condition is represented by the lower laser power and higher welding speed that corresponds to the lower heat input given to the joint.

  2. The developing strategy of Chinese magnesium and magnesium alloy

    Institute of Scientific and Technical Information of China (English)

    ZUO; Tie-yong; DU; Wen-bo

    2005-01-01

    The status and developing strategy of Chinese magnesium industry are summarized in the present paper. The output and export of Chinese magnesium ingot have rapidly increased in the recent ten years, but the magnesium products with high value, such as the wrought magnesium alloys, and their applications are insufficient. Chinese magnesium industry should develop toward the direction of large scale, specialization and collectivization in the future. The enterprises should enhance the level of management and reinforce the international competing ability with the help of governmental policies.

  3. 镁合金基体上不合格镀层的退除方法%Stripping of unqualified coatings plated on magnesium alloy

    Institute of Scientific and Technical Information of China (English)

    储荣邦; 王宗雄; 徐关庆

    2012-01-01

    AZ31B-H24 magnesium alloy was treated by zinc immersion, copper pre-plating, and electroless nickel plating successively. The coatings were stripped by electrolysis with Pb sheet as cathode in pure HF or HF+CrO3 solution at cathodic current density 2-5 A/dm2. The removal of metal coatings is completely finished as indicated by the dramatic current drop and slight voltage increase. The effects of the composition of stripping solution and temperature on the removal of metal coatings were discussed. The removal of copper or copper plus electroless nickel coatings by electrolysis in 5%-55% HF solution will not damage the magnesium alloy substrate. The addition of CrO3 at room temperature not only improves the removing speed, but also eliminates the formation of black oxide film after stripping, which usually occurs when only HF is used.%AZ31B-H24镁合金经浸锌预处理后氰化预镀铜及化学镀镍,以铅板为阴极通过电解法于阴极电流密度2~5 A/dm2之下采用单纯氢氟酸或氢氟酸+铬酸酐溶液进行退镀.操作过程中,当电流骤降而电压微升时,金属镀层即完全退除.讨论了退镀液组成及温度对退镀效果的影响.采用5%~55%氢氟酸退除液,以电解方式退除镁合金表面镀铜或镀铜+化学镍镀层,不会损伤镁合金基体.加入75~150g/L铬酸酐在室温下操作,既可提高退除速率,又可避免只用氢氟酸退除镀层后产生黑色氧化膜的现象.

  4. Standard Specification for Copper-Aluminum-Silicon-Cobalt Alloy, Copper-Nickel-Silicon-Magnesium Alloy, Copper-Nickel-Silicon Alloy, Copper-Nickel-Aluminum-Magnesium Alloy, and Copper-Nickel-Tin Alloy Sheet and Strip

    CERN Document Server

    American Society for Testing and Materials. Philadelphia

    2015-01-01

    Standard Specification for Copper-Aluminum-Silicon-Cobalt Alloy, Copper-Nickel-Silicon-Magnesium Alloy, Copper-Nickel-Silicon Alloy, Copper-Nickel-Aluminum-Magnesium Alloy, and Copper-Nickel-Tin Alloy Sheet and Strip

  5. New development of anodizing process of magnesium alloys

    Institute of Scientific and Technical Information of China (English)

    BAI Li-qun; LI Di

    2004-01-01

    Magnesium alloy, a kind of environment-friendly material with promising and excellent properties, is a good choice for a number of applications. The research and development of anodizing on magnesium alloys and its application situation are reviewed, and the anodizing development trend on magnesium alloys is summarized.

  6. New developments in rapidly solidified magnesium alloys

    Energy Technology Data Exchange (ETDEWEB)

    Das, S.K. [Allied-Signal, Inc., Morristown, NJ (United States); Chang, C.F. [Allied-Signal, Inc., Morristown, NJ (United States); Raybould, D. [Allied-Signal, Inc., Morristown, NJ (United States); King, J.F. [Magnesium Elektron Ltd., Manchester (United Kingdom); Thistlethwaite, S. [Magnesium Elektron Ltd., Manchester (United Kingdom)

    1992-12-31

    In the present paper, we will examine the new developments in the rapidly solidified Mg-Al-Zn-Nd (EA55RS) alloy. We shall first briefly review the process scale-up currently employed for producing rapidly solidified magnesium alloys in large quantities, and then discuss the effect of billet size and processing parameters on the mechanical properties of various mill product forms such as extrusions and sheets. The superplastic behavior of EA55RS extrusions and rolled sheets are also discussed. Finally, some results on magnesium metal-matrix composites using rapidly solidified EA55RS matrix powders and SiC particulates are presented. (orig.)

  7. Tribological Analysis of Mg2Si Particulates Reinforced Powder Metallurgy Magnesium Alloy Composites under Oil Lubrication Condition

    Directory of Open Access Journals (Sweden)

    Katsuyoshi Kondoh

    2009-01-01

    Full Text Available For the evaluation of wear behavior of Mg composites under oil lubrication conditions, powder metallurgy Mg97Y2Zn1 alloy reinforced with additive Mg2Si particles were fabricated by the repeated plastic working (RPW and hot extrusion. The RPW process was effective in refining both Mg2Si reinforcements and α-Mg grains causing the matrix hardening. When increasing the repetition number of RPW process from 200 to 600 cycles, the particle size of Mg2Si additives changed from 8 μm to 1~2 μm, and α-Mg grain size was 1 μm or less. With regard to the defensive and offensive properties of Mg alloys reinforced with Mg2Si dispersoids, the composite had superior adhesive wear resistance compared with the conventional Mg alloys because of its extremely high microhardness of 95~180 Hv by RPW process. The uniform distribution of refined Mg2Si particles was useful for improving both defensive and offensive properties against AZ31B counter disk specimens. The Mg2Si prominent dispersoids in the matrix were also effective in forming the oil grooves around them, and caused the low and stable friction coefficient. On the other hand, in the case of the composite containing coarse Mg2Si particles, severely deep scratches were given on the counter face of the AZ31B disk, and resulted in an unstable and high friction coefficient.

  8. Cerium-based conversion coatings on magnesium alloys

    Science.gov (United States)

    Castano Londono, Carlos Eduardo

    This research is primarily focused on gaining a better understanding of the deposition and corrosion behavior of cerium-based conversion coatings (CeCCs) on AZ31B and AZ91D Mg alloys. Deposition of homogenous and protective CeCCs was highly dependent on the surface preparation steps. The best results were obtained when Mg samples underwent grinding, acid cleaning, and alkaline cleaning processes. This reduced the number of active cathodic sites and promoted the formation of a protective Al-rich Mg oxide/hydroxide layer. Electrochemical properties of the CeCCs were also strongly correlated with morphological, microstructural, and chemical characteristics. Protective CeCCs were deposited on both AZ31 and AZ91 Mg alloys using a range of deposition times (5 to 180 s) and temperatures (10 to 80 °C). However, shorter deposition times (5 s) and lower deposition temperatures (~10 °C) showed higher impedance and longer bath stability than other deposition conditions. The increase in impedance was related with fewer cracks and smaller nodule sizes. Additional investigations of post-treated CeCCs exposed to NaCl environments showed an increased in the total impedance. The increase in corrosion protection of the CeCCs was associated with an overall increase in coating thickness from 400 to 800 nm. A microstructural evolution from ~3 nm nodular nanocrystals of CeO2/CePO4*H2O embedded in an amorphous matrix to >50 nm CePO4*H2O nanocrystals was responsible for the electrochemically active corrosion protection. Exposure of CeCCs to sunlight in humid environments promoted the reduction of Ce(IV) into Ce(III) species compared to unexposed coatings. This reduction process was related with photocatalytic water oxidation reaction.

  9. A review on hot tearing of magnesium alloys

    Directory of Open Access Journals (Sweden)

    Jiangfeng Song

    2016-09-01

    Full Text Available Hot tearing is often a major casting defect in magnesium alloys and has a significant impact on the quality of their casting products. Hot tearing of magnesium alloys is a complex solidification phenomenon which is still not fully understood, it is of great importance to investigate the hot tearing behaviour of magnesium alloys. This review attempts to summarize the investigations on hot tearing of magnesium alloys over the past decades. The hot tearing criteria including recently developed Kou's criterion are summarized and compared. The numeric simulation and assessing methods of hot tearing, factors influencing hot tearing, and hot tearing susceptibility (HTS of magnesium alloys are discussed.

  10. REVIEW ON RESEARCH AND DEVELOPMENT OF MAGNESIUM ALLOYS

    Institute of Scientific and Technical Information of China (English)

    Z.Yaug; J.P.Li; J.X.Zhang; G.W.Lorimer; J.Robson

    2008-01-01

    The current research and development of magnesium alloys is summarized. Several aspects of magnesium alloys are described: cast Mg alloy, wrought Mg alloy, and novel processing. The subjects are discussed individually and recommendations for further study arc listed in the final section.

  11. A lightweight shape-memory magnesium alloy.

    Science.gov (United States)

    Ogawa, Yukiko; Ando, Daisuke; Sutou, Yuji; Koike, Junichi

    2016-07-22

    Shape-memory alloys (SMAs), which display shape recovery upon heating, as well as superelasticity, offer many technological advantages in various applications. Those distinctive behaviors have been observed in many polycrystalline alloy systems such as nickel titantium (TiNi)-, copper-, iron-, nickel-, cobalt-, and Ti-based alloys but not in lightweight alloys such as magnesium (Mg) and aluminum alloys. Here we present a Mg SMA showing superelasticity of 4.4% at -150°C and shape recovery upon heating. The shape-memory properties are caused by reversible martensitic transformation. This Mg alloy includes lightweight scandium, and its density is about 2 grams per cubic centimeter, which is one-third less than that of practical TiNi SMAs. This finding raises the potential for development and application of lightweight SMAs across a number of industries.

  12. Optimization of parameters and study of joint microstructure of resistance spot welding of magnesium alloy

    Institute of Scientific and Technical Information of China (English)

    Wang Yarong; Zhang Zhongdian; Li Dongqing

    2006-01-01

    Experimental investigations on the DC spot welding of Mg alloy AZ31B are presented. Experiments are carried out to study the influence of spot welding parameters (electrode force, welding heat input and welding time) on the tensile shear load and the diameter of nugget, based on an orthogonal test and analysis method. The optimum parameters are as follows:electrode force is 2 000 N, welding heat input is 80% and welding time is 6 cycles. The microstructure of spot weld is single fine equiaxed crystals in the nugget, of which the structure is β-Mg17Al12 precipitated on α-Mg boundaries induced by nonequilibrium freezing. And the surface condition of the workpiece has great influence on the joint quality.

  13. Properties of laser alloyed surface layers on magnesium base alloys

    Energy Technology Data Exchange (ETDEWEB)

    Galun, R.; Weisheit, A.; Mordike, B.L. (Technische Univ. Clausthal, Clausthal-Zellerfeld (Germany). Inst. fuer Werkstoffkunde und Werkstofftechnik)

    1998-01-01

    The investigations have shown that laser surface alloying is a promising process to improve the wear and corrosion properties of magnesium base alloys without affecting the initial bulk properties like the low density. With an alloying element combination of aluminium and nickel the wear rate in the scratch test was reduced by 90% compared to untreated pure magnesium. Additionally the corrosion resistance was improved by laser alloying with this element combination. Because of distortion or crack formation in the case of large area treatments, the laser alloying should be limited to the treatment of smaller areas. In the near future this process could be an interesting alternative to surface coating or to a partially reinforcement with ceramic fibres or particles. (orig.)

  14. POTENTIAL USE OF MAGNESIUM ALLOYS FOR THE AUTOMOTIVE INDUSTRY

    Directory of Open Access Journals (Sweden)

    Kudret KANDEMİR

    2003-01-01

    Full Text Available Recently, there is a high interest in using lightweight materials for automotive applications where weight reduction and improvement in comfort are needed. Magnesium alloys with excellent specific strength and stiffness properties can be comparable with steel and aluminum alloys for applications in the automotive industry. For this reason, the properties of magnesium alloys are in the focus of research. This study aims at reviewing and evaluating the prospects of magnesium alloys use and applications in the automotive industry.

  15. Biomedical applications of magnesium alloys

    NARCIS (Netherlands)

    Sillekens, W.H.; Bormann, D.

    2012-01-01

    This chapter deals with the emerging field of biomedical applications for magnesium-based materials, envisioning degradable implants that dissolve in the human body after having cured a particular medical condition. After outlining the background of this interest, some major aspects concerning degra

  16. A Combined Isotropic, Kinematic and Cross Hardening Model for Magnesium AZ31B-H24 under Non-linear Strain Loading Path

    Science.gov (United States)

    Jia, Yueqian; Bai, Yuanli

    2016-08-01

    A fully modularized framework was established to combine isotropic, kinematic, and cross hardening behaviors under non-monotonic loading conditions. Three sets of state variables were defined and applied to consider the effects of, a) loading history, b) twinning and de-twinning and c) different pre-strain. Experiments under two types of non-proportional loading conditions were conducted along different orientations, 1) uniaxial compression-tension reversal loading with different amounts of compressive strains, and 2) two-step uniaxial tension, known as cross-loading conditions, with different pre-strains. No apparent cross-hardening effect was observed for this material. The calibrated new hardening model, with an anisotropic CPB06ex2 yield criterion and an eMMC anisotropic fracture model, has been implemented into Abaqus/ Explicit as a user material subroutine (VUMAT). Good correlation was observed between experimental and simulation results.

  17. Research on the diffusion bonding of superplastic magnesium alloy

    Institute of Scientific and Technical Information of China (English)

    于彦东; 张凯锋; 蒋大鸣; 郑海荣; 王刚

    2002-01-01

    The elevated temperature tensile experiments have been carried out on the magnesium alloy and results indicate that the magnesium alloy has excellent superplastic property. Gleebe-1500 testing machine was used in the diffusion bonding experiment on the superplastic magnesium alloy. Then, the shear strength of the joints under different conditions is obtained through shear testing and the optimum processing parameters for the diffusion bonding are achieved. By metallurgical microscope and scanning electron microscope (SEM), it is revealed that the micromechanism of diffusion bonding is the slide of grain boundaries caused by the growth of grains and atom diffusion of the superplastic magnesium alloy.

  18. Effects of segregation of primary alloying elements on the creep response in magnesium alloys

    DEFF Research Database (Denmark)

    Huang, Y.D.; Dieringa, H.; Hort, N.

    2008-01-01

    The segregation of primary alloying elements deteriorates the high temperature creep resistance of magnesium alloys. Annealing at high temperatures alleviating their segregations can improve the creep resistance. Present investigation on the effect of segregation of primary alloying elements...

  19. Twin-roll strip casting of magnesium alloys in China

    Institute of Scientific and Technical Information of China (English)

    2008-01-01

    The development status of twin-roll strip casting for magnesium alloys in China was summarized as well as the new progress when several kinds of twin-roll strip casting technologies were developed and used.Horizontal twin-roll casting (HTRC) of magnesium alloys has attracted much attention and has been industrialized in China.Vertical twin roll casting(VTRC) of the magnesium alloys can reach a speed of higher than 30 m/min and its research and development are just beginning and exhibit exciting potential.By comparing the process characteristics of the two technologies,the process stability of HTRC for the magnesium alloys is better,and the casting speed and the cooling rate of VTRC for the magnesium alloys are higher.The quality of the products by the two technologies needs to be improved and further investigated.

  20. Novel Magnesium Alloys Developed for Biomedical Application: A Review

    Institute of Scientific and Technical Information of China (English)

    Nan Li; Yufeng Zheng

    2013-01-01

    There is an increasing interest in the development of magnesium alloys both for industrial and biomedical applications.Industrial interest in magnesium alloys is based on strong demand of weight reduction of transportation vehicles for better fuel efficiency,so higher strength,and better ductility and corrosion resistance are required.Nevertheless,biomedical magnesium alloys require appropriate mechanical properties,suitable degradation rate in physiological environment,and what is most important,biosafety to human body.Rather than simply apply commercial magnesium alloys to biomedical field,new alloys should be designed from the point of view of nutriology and toxicology.This article provides a review of state-of-the-art of magnesium alloy implants and devices for orthopedic,cardiovascular and tissue engineering applications.Advances in new alloy design,novel structure design and surface modification are overviewed.The factors that influence the corrosion behavior of magnesium alloys are discussed and the strategy in the future development of biomedical magnesium alloys is proposed.

  1. Corrosion of magnesium alloys in commercial engine coolants

    Energy Technology Data Exchange (ETDEWEB)

    Song, G.; StJohn, D.H. [CRC for Cast Metals Manufacturing (CAST), Division of Materials, School of Engineering, The University of Queensland, Brisbane, QLD 4072 (Australia)

    2005-01-01

    A number of magnesium alloys show promise as engine block materials. However, a critical issue for the automotive industry is corrosion of the engine block by the coolant and this could limit the use of magnesium engine blocks. This work assesses the corrosion performance of conventional magnesium alloy AZ91D and a recently developed engine block magnesium alloy AM-SC1 in several commercial coolants. Immersion testing, hydrogen evolution measurement, galvanic current monitoring and the standard ASTM D1384 test were employed to reveal the corrosion performance of the magnesium alloys subjected to the coolants. The results show that the tested commercial coolants are corrosive to the magnesium alloys in terms of general and galvanic corrosion. The two magnesium alloys exhibited slightly different corrosion resistance to the coolants with AZ91D being more corrosion resistant than AM-SC1. The corrosivity varied from coolant to coolant. Generally speaking, an organic-acid based long life coolant was less corrosive to the magnesium alloys than a traditional coolant. Among the studied commercial coolants, Toyota long life coolant appeared to be the most promising one. In addition, it was found that potassium fluoride effectively inhibited corrosion of the magnesium alloys in the studied commercial coolants. Both general and galvanic corrosion rates were significantly decreased by addition of KF, and there were no evident side effects on the other engine block materials, such as copper, solder, brass, steel and aluminium alloys, in terms of their corrosion performance. The ASTM D 1384 test further confirmed these results and suggested that Toyota long life coolant with 1%wt KF addition is a promising coolant for magnesium engine blocks. (Abstract Copyright [2005], Wiley Periodicals, Inc.)

  2. Microstructure and kinetics of hot deformation WE43 magnesium alloy

    Institute of Scientific and Technical Information of China (English)

    GAO Jiacheng; WANG Qiang; WANG Yong; LI Wei; NIU Wenjuan

    2008-01-01

    The effect of compression on the rnicrostructures and flow behavior of WE43 magnesium alloy was investigated in this article.The relationship between flow stress and strain rate was discussed.According to the empirical formula ε = Aσn exp(-Q/RT),the value of heat activation of WFA3 magnesium alloys is 297.15 kJ/mol.A mechanism of deformation softening of WEA3 alloy in testing hot deformation was identified to be dynamic recrystallization.

  3. Degradation of Calcium/Phosphorus Coating Plasma Sprayed on Magnesium Alloy in SBF Solution%镁合金表面等离子喷涂钙/磷涂层在SBF中的降解行为研究

    Institute of Scientific and Technical Information of China (English)

    郭远军; 宁成云; 谭帼馨; 黄闪闪; 熊文名; 朱红

    2012-01-01

    采用大气等离子喷涂在镁合金AZ31B表面制备了可降解钙/磷涂层.利用XRD、SEM、EDS分析了涂层的相组成、结晶度及在人体模拟液(SBF)中浸泡前后的显微形貌和元素组成,根据pH值和降解速率研究了涂层的体外降解性能.研究表明:钙/磷涂层与镁合金基体紧密结合,致密度高,涂层由较难降解的HA相和较易降解的Ca3(PO4)2、Ca4P2O9和CaO组成,涂层中HA结晶度为49.3%.生物降解性能研究显示,钙/磷涂层材料在SBF溶液中的pH值和降解速率均小于镁合金基体,且较小的变化幅度使涂层材料的降解行为控制在稳定范围内.%The biodegradable calcium/phosphate coating on the surface of the magnesium alloy AZ31B was prepared by atmospheric plasma spraying. The phase compositions and crystallinity of the coating were quantitative investigated by XRD, and the microscopic morphology and elemental composition of the coating before and after immersion in the simulated body fluid (SBF) were investigated by SEM and EDS. The degradability of magnesium alloy with calcium/phosphorus coating in SBF solution were studied according to the pH value and the degradation rate of the coating. The results show that the high density calcium/phosphate coating is closely integrated with the magnesium alloy substrate. The coating is composed of HA with difficult degradation and Ca3(PO4)2, Ca4P2O9 and CaO with easy degradation, and the crystallinity of HA in the coating is 49.3%. In addition, the study of biodegradation shows that the pH value and the degradation rate of the calcium/phosphorus coating in SBF are less than that of magnesium alloy, and the smaller change magnitude makes the coating material's degradation be controlled in a stable range.

  4. Variation of hydrogen level in magnesium alloy melt

    Institute of Scientific and Technical Information of China (English)

    XU Si-xiang; WU Shu-sen; MAO You-wu; AN Ping; GAO Pei-qing

    2006-01-01

    At present there is no commercial instrument available for measurement of hydrogen level in magnesium alloy melt in front of melting fumace. In this paper the equations of solubility of hydrogen in pure magnesium and magnesium alloy have been modified based on thermodynamic analysis. A fast measurement system for hydrogen content in magnesium melt was set up. With this instrument,measurement experiments have been carried out to determine hydrogen level in AZ91 melt. The hydrogen level varies from 6 cm3/100 g to 14 cm3/100 g at the temperature range between 650 ℃and 750 ℃.

  5. Effective and Environmentally Friendly Nickel Coating on the Magnesium Alloy

    Directory of Open Access Journals (Sweden)

    Ivana Škugor Rončević

    2016-12-01

    Full Text Available The low density and good mechanical properties make magnesium and its alloys attractive construction materials in the electronics, automotive, and aerospace industry, together with application in medicine due to their biocompatibility. Magnesium AZ91D alloy is an alloy with a high content of aluminum, whose mechanical properties overshadow the low corrosion resistance caused by the composition of the alloy and the existence of two phases: α magnesium matrix and β magnesium aluminum intermetallic compound. To improve the corrosion resistance, it is necessary to find an effective protection method for the alloy surface. Knowing and predicting electrochemical processes is an essential for the design and optimization of protective coatings on magnesium and its alloys. In this work, the formations of nickel protective coatings on the magnesium AZ91D alloy surface by electrodeposition and chemical deposition, are presented. For this purpose, environmentally friendly electrolytes were used. The corrosion resistance of the protected alloy was determined in chloride medium using appropriate electrochemical techniques. Characterization of the surface was performed with highly sophisticated surface-analytical methods.

  6. Purifying effect of new flux on magnesium alloy

    Institute of Scientific and Technical Information of China (English)

    高洪涛; 吴国华; 丁文江; 朱燕萍

    2004-01-01

    A new flux which can remove both Fe and non-metallic inclusions in magnesium alloy was introduced.The Fe content of the magnesium alloy can be decreased greatly from 0. 062% to lower than 0. 005% (degree of AZ91D) after being purified by this new flux. The optimum addition of B2O3 in the flux is 0. 58 % by Gaussian Curve Fitting. Corrosion rate was measured after the specimen being immersed in 5 % NaCl solution for 3 d. The resuits show that the corrosion rate of the magnesium alloy after purification by the new flux is only 0.3 mg · cm-2 ·d-1. On the other hand, non-metallic inclusions in the magnesium alloy decrease with increasing addition of JDMJ in the new flux. Average volume fraction of the non-metallic inclusions in the magnesium alloy decreases from 1.52 % to 1.08%, which leads to improvement in the mechanical properties of the magnesium alloy by 30%. The mechanisms of Fe reduction and non-metallic inclusion-removing in magnesium melt by purification with the new flux were also revealed.

  7. New anodizing process for magnesium alloys

    Institute of Scientific and Technical Information of China (English)

    LUO Sheng-lian; DAI Lei; ZHOU Hai-hui; CHAI Li-yuan; KUANG Ya-fei

    2006-01-01

    Compact anodic films with high hardness and good corrosion resistance on magnesium alloys were prepared by a new constant voltage and arc-free anodizing process. The effects of anodizing parameters such as applied voltage and electrolyte temperature on the peak current density and the thickness of films were investigated. In addition, the morphologies and corrosion resistance of films were investigated by scanning electron microscopy and potentiodynamic polarization, respectively. The results show that the higher the applied voltage, the higher the peak current density and the thicker the films. However, too high applied voltage may result in breakdown of films and intense sparking which may deteriorate the properties of the anodic films and bring about unsafety. The new anodizing process can be applied in a wide range of temperature. The new anodic films have numbers of pores with the diameter of 0.5 - 5.0 μm which do not transverse the entire film.

  8. Estimación de la corrosión intergranular en la aleación de magnesio AZ31B soldada por fricción - agitación

    Directory of Open Access Journals (Sweden)

    Willian Aperador Chaparro

    2013-12-01

    Full Text Available En este trabajo se evalúa la corrosión intergranular, que se presenta en las soldaduras de la aleación de magnesio AZ31B unidas por los procesos de fricción-agitación y comparada con la soldadura con arco de tungsteno y gas, con el fin de evaluar y comparar el comportamiento a la corrosión de ambas soldaduras por medio la técnica de Espectroscopia de Impedancias Electroquímica. Adicionalmente se realizaron análisis microestructurales de los límites de grano por medio del microscopio. Los resultados obtenidos en esta investigación muestran una mayor resistencia a la corrosión de las muestras obtenidas con el proceso de fricción-agitación.

  9. A novel electroless silver depositing method for magnesium alloys

    Institute of Scientific and Technical Information of China (English)

    ZHAO Hui; CUI Jian-zhong

    2006-01-01

    Depositing silver on magnesium alloy by both electroless plating and organic coatings was studied. The organic coating was made by immersing samples in organosilicon heat-resisting varnish. In this method the organic coating acts as interlayer between the substrate and silver film. When the reaction starts, silver deposits directly on the interlayer. X-ray diffraction and SEM analysis were used to determine the composition and morphology of the interlayer and silver film. The potentiodynamic polarization curves for corrosion studies of coated magnesium alloys were performed in a corrosive environment of 3.5% NaCl(mass fraction) at neutral pH (6.9). The results indicate that compared with the substrate, the corrosion resistance of coated magnesium alloys increases greatly. Moreover, the method proposed in this work is environmentally friendly, non-toxic chemicals were used. In addition, it provides a new concept for the corrosion inhibition of magnesium alloys.

  10. Casting Porosity-Free Grain Refined Magnesium Alloys

    Energy Technology Data Exchange (ETDEWEB)

    Schwam, David [Case Western Reserve University

    2013-08-12

    The objective of this project was to identify the root causes for micro-porosity in magnesium alloy castings and recommend remedies that can be implemented in production. The findings confirm the key role played by utilizing optimal gating and risering practices in minimizing porosity in magnesium castings. 

  11. Mechanical properties and potential applications of magnesium alloys

    Institute of Scientific and Technical Information of China (English)

    I.M.Baghni; WU Yin-shun(吴荫顺); LI Jiu-qing(李久青); DU Cui-wei(杜翠薇); ZHANG Wei(张巍)

    2003-01-01

    Magnesium alloys,having high specific strength,with a density only 2/3 of that of aluminum and 1/4 of carbon steels,have become ideal materials for low mass applications such as automobiles and electronic devices.It was dealt with the state of the art in developing cost effective,low mass,high ductility and high creep resistance magnesium alloys that are suitable for structures and power train applications.

  12. The role of magnesium in the electrochemical behaviour of 5XXX aluminium-magnesium alloys

    NARCIS (Netherlands)

    Flores Ramirez, J.R.

    2006-01-01

    An investigation concerning the effects of magnesium on the intergranular corrosion susceptibility of AA5XXX aluminium alloys was carried out. In the present work, magnesium is found to be highly mobile in the bulk metal as well as in the aluminium oxide. This mobility is also found to be dependent

  13. Research of Plasma Spraying Process on Aluminum-Magnesium Alloy

    Directory of Open Access Journals (Sweden)

    Patricija Kavaliauskaitė

    2016-04-01

    Full Text Available The article examines plasma sprayed 95Ni-5Al coatings on alu-minum-magnesium (Mg ≈ 2,6‒3,6 % alloy substrate. Alumi-num-magnesium samples prior spraying were prepared with mechanical treatment (blasting with Al2O3. 95Ni-5Al coatings on aluminum-magnesium alloys were sprayed with different parameters of process and coating‘s thickness, porosity, micro-hardness and microstructure were evaluated. Also numerical simulations in electric and magnetic phenomena of plasma spray-ing were carried out.

  14. Structure evolution of AZ61 magnesium alloy in SIMA process

    Institute of Scientific and Technical Information of China (English)

    YAN Hong; ZHANG Fa-yun; JIE Xiao-ping

    2005-01-01

    The effect of prior compressive deformation, isothermal temperature and holding time on the structure of AZ61 magnesium alloy fabricated by strain-induced melt activation(SIMA) processing was investigated. The specimens were subjected under deformation ratios of 0%, 22% and 40% and various heat treatment time and temperature regions. The results indicate that the ideal technological parameters of semi-solid AZ61 alloy produced with non-dendrites are recommended as 22% (prior compressive deformation), 595 ℃ (heat treatment temperature) and 40 min(time). The as-cast AZ61 magnesium alloy isn't fit for semi-solid forming.

  15. Precision forging technologies for magnesium alloy bracket and wheel

    Institute of Scientific and Technical Information of China (English)

    2008-01-01

    Fundamental investigations on precision forging technology of magnesium alloys were studied. As-cast billet prestraining and a new concept of hollow billet were proposed in order to reduce the maximum forming load. A scheme of isothermal forming and the use of combined female dies were adopted, which can improve the die filling capacity and ensure the manufacture of high quality forgings. By means of the developed technique, AZ80 alloy wheel and AZ31 alloy bracket were produced successfully at suitable process parameters and applied in the automotive industries. The results show that the hot compression of AZ80 magnesium alloy has the peak flow stresses of pre-strained alloy with finer grain, which are lower by 20% than those of as-cast alloy under the same deformation conditions. The forming load is related to contact area and average positive stress on interface during forging process.

  16. On the Modeling of Plastic Deformation of Magnesium Alloys

    Science.gov (United States)

    Ertürk, S.; Steglich, D.; Bohlen, J.; Letzig, D.; Brocks, W.

    2007-05-01

    Magnesium alloys are promising materials due to their low density and therefore high specific strength. However, the industrial application is not well established so far, especially for wrought products such as sheets or profiles. Due to its hexagonal crystallographic structure, deformation mechanisms observed in magnesium alloys are rather different from those in face centered cubic metals such as aluminum alloys. This leads not only to a mechanical anisotropy, but also to a tension-compression asymmetry, i.e. unequal compressive and tensile yield strength. The resulting complexity in the yielding behavior of such materials cannot be captured by conventional models of J2 plasticity. Cazacu and Barlat, therefore, proposed a phenomenological yield potential which accounts for the respective phenomena by introducing the third invariant of the stress tensor. Simulations based on this model are performed with ABAQUS/Explicit and a user defined routine VUMAT for validating the respective implementation. The application aims at simulating the extrusion process of magnesium alloys.

  17. Biodegradation of Secondary Phase Particles in Magnesium Alloys: A Critical Review

    Energy Technology Data Exchange (ETDEWEB)

    Kannan, M. Bobby [James Cook University, Townsville (Australia)

    2016-04-15

    Magnesium alloys have been extensively studied in recent years for potential biodegradable implant applications. A great deal of work has been done on the evaluation of the corrosion behaviour of magnesium alloys under in vitro and in vivo conditions. However, magnesium alloys, in general, contain secondary phase particles distributed in the matrix and/or along the grain boundaries. Owing to their difference in chemistry in comparison with magnesium matrix, these particles may exhibit different corrosion behaviour. It is essential to understand the corrosion behaviour of secondary phase particles in magnesium alloys in physiological conditions for implant applications. This paper critically reviews the biodegradation behaviour of secondary phase particles in magnesium alloys.

  18. Laser surface treatment of magnesium alloys with aluminium oxide powder

    Directory of Open Access Journals (Sweden)

    L.A. Dobrzański

    2009-11-01

    Full Text Available Purpose: The aim of this paper was to improve the magnesium cast alloys surface layer by laser surface treatment and to determine the laser treatment parameters.Design/methodology/approach: The laser treatment of magnesium alloys with alloying Al2O3 powder of the particle about 80μm was carried out using a high power diode laser (HPDL. The resulting microstructure in the modified surface layer was examined using scanning electron microscopy. Phase composition was determined by the X-ray diffraction method using the XPert device. The measurements of microhardness of the modified surface layer were also studied.Findings: The alloyed region has a fine microstructure with hard carbide particles. Microhardness of laser surface alloyed layer was significantly improved as compared to an alloy without laser treatment.Research limitations/implications: The investigations were conducted for cast magnesium alloys MCMgAl12Zn1, MCMgAl9Zn1, MCMgAl6Zn1, MCMgAl3Zn1 and Al2O3 powder of the particle size about 80 μm. One has used laser power in the range from 1.2to 2.0 kW.Practical implications: The results obtained in this investigation were promising comparing with the other conventional processes. High Power Diode Laser can be used as an economical substitute of Nd: YAG and CO2 to improve the surface magnesium alloy by feeding the carbide particles.Originality/value: The value of this paper is to define the influence of laser treatment parameters on quality, microstructure and microhardness of magnesium cast alloys surface layer.

  19. Deformation behavior and microstructure evolution of wrought magnesium alloys

    Science.gov (United States)

    Wang, Shouren; Song, Linghui; Kang, Sukbong; Cho, Jaehyung; Wang, Yingzi

    2013-05-01

    There are many researches on the deformation behavior of wrought magnesium alloys, such as AZ31, AZ80, AZ91, and ZK60 magnesium alloys at different temperatures and strain rates, but few of them focuses on the deformation behavior of AZ41M and ZK60M alloys, especially under the twin-roll casting (TRC) state. Meanwhile, the existing researches only focus on the grain refinement law of the magnesium alloys under deformation conditions, the deformation mechanism has not been revealed yet. The hot compression behavior of AZ41M and ZK60M magnesium alloys under the temperature and strain rate ranges of 250-400 °C and 0.001-1 s-1 are studied by thermal simulation methods using Gleeble 1500 machine and virtual simulation using finite element analysis software. Simulation results show that sine hyperbolic law is the most suitable flow stress model for wider deformation conditions. The most reasonable selected deformation conditions of ZK60M alloy is 350 °C/0.1 s-1 for TRC and 350 °C/1 s-1 for conventional casting (CC), while AZ41M alloy is 300 °C/0.01 s-1 for TRC and 350 °C/0.1 s-1 for CC. Deformation behavior and dynamic recrystallization (DRX) mechanism of them are analyzed at the same deformation conditions. The microstructures of AZ41M and ZK60M alloys are observed at different deformed conditions by optical microscopy (OM) and electron back scatter diffraction (EBSD) and it reveals the flow behavior and deformation mechanism of them. Working harden and work soften contribute to the activation of basal, non-basal slip systems which promote DRX. The proposed research reveals the deformation behavior and mechanism of the AZ41M and ZK 60M magnesium alloys and concludes their optimized deformation parameters and processes and provides a theory basis for their manufacturing and application.

  20. Behavior of Stress Corrosion Cracking in a Magnesium Alloy

    Institute of Scientific and Technical Information of China (English)

    SONG Renguo; YANG Fanger; BLAWERT Carsten; DIETZEL Wolfgang

    2009-01-01

    Slow strain rate testing (SSRT) was employed to study the stress corrosion cracking (SCC) behavior of ZE41 magnesium alloy in 0.01 M NaCl solution. Smooth tensile specimens with different thicknesses were strained dynamically in both longitudinal and transverse direction under permanent immersions at a strain rate of 10-6 s-1. It is found that ZE41 magnesium alloy is susceptible to SCC in 0.01 M NaCl solution. The SCC susceptibility of the thinner specimen is lower than that of the thicker specimen. Also, the longitudinal specimens are slightly more susceptible to SCC than the transverse specimens. The SCC mechanism of magnesium alloy is attributed to the combination of anodic dissolution with hydrogen embrittlement.

  1. MICROSTRUCTURAL STUDIES OF FRICTION STIR WELDED AZ31 MAGNESIUM ALLOY

    Institute of Scientific and Technical Information of China (English)

    H.Zhang; S.B.Lin; L.Wu; J.C.Feng

    2004-01-01

    Friction stir welding achieves the weld in solid phase by locally introducing frictional heating and plastic flow arising from rotation of the welding tool, which results in changes in the local microstructure of magnesium alloy. The purpose in the paper is to study the microstructures of friction stir welded AZ3I magnesium alloy. Residual microstructures,including dynamic re-crystallization zone and nugget structures have been systematically investigated utilizing optical microscopy (OM), scanning electric microscopy (SEM),transmission electron microscopy (TEM) with energy dispersive spectroscopy (EDS), X-ray diffraction (XRD) and micro-hardness. AZ31 magnesium alloy has been successfully friction stir welded and exhibits the variations of microstructure including dynamically recrystallized,equaxied grains in the weld nugget. Residual hardness in the nugget was found slightly lower than the parent but not too obvious.

  2. Influence of Magnesium Alloy Degradation on Undifferentiated Human Cells.

    Directory of Open Access Journals (Sweden)

    Francesca Cecchinato

    Full Text Available Magnesium alloys are of particular interest in medical science since they provide compatible mechanical properties with those of the cortical bone and, depending on the alloying elements, they have the capability to tailor the degradation rate in physiological conditions, providing alternative bioresorbable materials for bone applications. The present study investigates the in vitro short-term response of human undifferentiated cells on three magnesium alloys and high-purity magnesium (Mg.The degradation parameters of magnesium-silver (Mg2Ag, magnesium-gadolinium (Mg10Gd and magnesium-rare-earth (Mg4Y3RE alloys were analysed after 1, 2, and 3 days of incubation in cell culture medium under cell culture condition. Changes in cell viability and cell adhesion were evaluated by culturing human umbilical cord perivascular cells on corroded Mg materials to examine how the degradation influences the cellular development.The pH and osmolality of the medium increased with increasing degradation rate and it was found to be most pronounced for Mg4Y3RE alloy. The biological observations showed that HUCPV exhibited a more homogeneous cell growth on Mg alloys compared to high-purity Mg, where they showed a clustered morphology. Moreover, cells exhibited a slightly higher density on Mg2Ag and Mg10Gd in comparison to Mg4Y3RE, due to the lower alkalinisation and osmolality of the incubation medium. However, cells grown on Mg10Gd and Mg4Y3RE generated more developed and healthy cellular structures that allowed them to better adhere to the surface. This can be attributable to a more stable and homogeneous degradation of the outer surface with respect to the incubation time.

  3. Optimization of In-Situ Shot-Peening-Assisted Cold Spraying Parameters for Full Corrosion Protection of Mg Alloy by Fully Dense Al-Based Alloy Coating

    Science.gov (United States)

    Wei, Ying-Kang; Luo, Xiao-Tao; Li, Cheng-Xin; Li, Chang-Jiu

    2017-01-01

    Magnesium-based alloys have excellent physical and mechanical properties for a lot of applications. However, due to high chemical reactivity, magnesium and its alloys are highly susceptible to corrosion. In this study, Al6061 coating was deposited on AZ31B magnesium by cold spray with a commercial Al6061 powder blended with large-sized stainless steel particles (in-situ shot-peening particles) using nitrogen gas. Microstructure and corrosion behavior of the sprayed coating was investigated as a function of shot-peening particle content in the feedstock. It is found that by introducing the in-situ tamping effect using shot-peening (SP) particles, the plastic deformation of deposited particles is significantly enhanced, thereby resulting in a fully dense Al6061 coating. SEM observations reveal that no SP particle is deposited into Al6061 coating at the optimization spraying parameters. Porosity of the coating significantly decreases from 10.7 to 0.4% as the SP particle content increases from 20 to 60 vol.%. The electrochemical corrosion experiments reveal that this novel in-situ SP-assisted cold spraying is effective to deposit fully dense Al6061 coating through which aqueous solution is not permeable and thus can provide exceptional protection of the magnesium-based materials from corrosion.

  4. Selective Laser Melting of Magnesium and Magnesium Alloy Powders: A Review

    Directory of Open Access Journals (Sweden)

    Vyasaraj Manakari

    2016-12-01

    Full Text Available Magnesium-based materials are used primarily in developing lightweight structures owing to their lower density. Further, being biocompatible they offer potential for use as bioresorbable materials for degradable bone replacement implants. The design and manufacture of complex shaped components made of magnesium with good quality are in high demand in the automotive, aerospace, and biomedical areas. Selective laser melting (SLM is becoming a powerful additive manufacturing technology, enabling the manufacture of customized, complex metallic designs. This article reviews the recent progress in the SLM of magnesium based materials. Effects of SLM process parameters and powder properties on the processing and densification of the magnesium alloys are discussed in detail. The microstructure and metallurgical defects encountered in the SLM processed parts are described. Applications of SLM for potential biomedical applications in magnesium alloys are also addressed. Finally, the paper summarizes the findings from this review together with some proposed future challenges for advancing the knowledge in the SLM processing of magnesium alloy powders.

  5. Effects of rare earths on friction and wear characteristics of magnesium alloy AZ91D

    Institute of Scientific and Technical Information of China (English)

    祁庆琚; 刘勇兵; 杨晓红

    2003-01-01

    The influence of various rare-earth contents on the friction and wear characteristics of magnesium alloyAZ91D was studied. The results show that the wear resistance properties of rare-earth magnesium alloys are betterthan those of the matrix alloy under the testing conditions. Magnesium alloys undergo transition from mild wear tosevere wear. The addition of rare earths refines the structure of alloys, improves the comprehensive behaviors of themagnesium alloys, increases the stability of oxidation films on worn surfaces, enhances the loading ability of rare-earth magnesium alloys, and delays the transition from mild wear to severe wear effectively.

  6. In vitro and in vivo studies on biodegradable magnesium alloy

    Directory of Open Access Journals (Sweden)

    Lida Hou

    2014-10-01

    Full Text Available The microstructure, mechanical property, electrochemical behavior and biocompatibility of magnesium alloy (BioDe MSM™ were studied in the present work. The experimental results demonstrated that grain refining induced by extrusion improves the alloy strength significantly from 162 MPa for the as-cast alloy to 241 MPa for the as-extruded one. The anticorrosion properties of the as-extruded alloy also increased. Furthermore, the hemolysis ratio was decreased from 4.7% for the as-cast alloy to 2.9% for the as-extruded one, both below 5%. BioDe MSM™ alloy shows good biocompatibility after being implanted into the dorsal muscle and the femoral shaft of the New Zealand rabbit, respectively, and there are no abnormalities after short-term implantation. In vivo observation indicated that the corrosion rate of this alloy varies with different implantation positions, with higher degradation rate in the femur than in the muscle.

  7. In vitro and in vivo studies on biodegradable magnesium alloy

    Institute of Scientific and Technical Information of China (English)

    Lida Hou; Zhen Li; Yu Pan; Li Du; Xinlin Li; Yufeng Zheng; Li Li

    2014-01-01

    The microstructure, mechanical property, electrochemical behavior and biocompatibility of magnesium alloy (BioDe MSM™) were studied in the present work. The experimental results demonstrated that grain refining induced by extrusion improves the alloy strength significantly from 162 MPa for the as-cast alloy to 241 MPa for the as-extruded one. The anticorrosion properties of the as-extruded alloy also increased. Furthermore, the hemolysis ratio was decreased from 4.7%for the as-cast alloy to 2.9%for the as-extruded one, both below 5%. BioDe MSM™alloy shows good biocompatibility after being implanted into the dorsal muscle and the femoral shaft of the New Zealand rabbit, respectively, and there are no abnormalities after short-term implantation. In vivo observation indicated that the corrosion rate of this alloy varies with different implantation positions, with higher degradation rate in the femur than in the muscle.

  8. The prospects of biodegradable magnesium-based alloys in osteosynthesis

    Directory of Open Access Journals (Sweden)

    V. N. Chorny

    2013-12-01

    Full Text Available In the analytical review of the literature the main stages of development of biodegradable magnesium alloys in surgery and traumatology were discussed. The analysis revealed the main problems: there is no way to control the speed of the biological resorption alloys, the effects of products of magnesium degradation on the tissues and the organism in general are not studied, there is no information on the characteristics of the regeneration of bone tissue when implanted magnesium implanted magnesium alloys Materials for osteosynthesis with metal clamps made of steel X18H9T are used in 25,0-52,2% of cases, the corrosion of fasteners reaches 18-21%. Corrosion of the metal clips leads to the increase of the concentration of iron, chromium, nickel and titanium in the surrounding tissue. Electrochemical processes in metallic implants occurs due to their structural and chemical inhomogeneous. The microstructure of stainless steel is presented by differently oriented grains. Therefore, the question remains relevant to finding biodegradable materials suitable for implants for osteosynthesis, which could be completely metabolized by the organism, without causing of the pathological effects on the surrounding tissue and the body. The property of magnesium metal dissolved in the tissues of a living organism is known since the 19th century. Payr suggested the use of magnesium metal needles for the treatment of angiomas, in order to achieve thrombosis surrounding the tumor. In 1937 Lambotte made a post in the French Surgical Academy on the application of the osteosynthesis of the shin bone clamps with alloy Dow-metal (magnesium - 92% Aluminum - 8% + traces of manganese, made in the form of loops and screws. In 1938, Earl D. Mc.Braid and published their positive experience with plates and screws made of material similar in composition to the Dow-metal for osteosynthesis of fractures of the arm and forearm bones. Magnesium alloys may be used as a material for

  9. Microstructure of MCMgAl12Zn1 magnesium alloy

    Directory of Open Access Journals (Sweden)

    Dobrzański L. A.

    2007-01-01

    Full Text Available In this paper is presented the structure of the cast magnesium alloys as cast state and after heat treatment cooled with different cooling rate, depending on the cooling medium (furnace, water, air. For investigations samples in shape of 250x150x25 mm plates were used. The structure have been study in the light microscope, scanning electron microscope equipped with an electron back scattering facility. The effects of the addition of Al on the microstructure were also studied. In the analysed alloys a structure of α solid solution and fragile phase β(Mg17Al12 occurred mainly on grain borders as well as eutectic and phase with Mn, Fe and Si. Investigation are carried out for the reason of chemical composition influence and precipitation processes influence to the structure and mechanical properties of the magnesium cast alloys with different chemical composition in as cast alloys and after heat treatment.

  10. Hot Deformation Kinetics of Magnesium Alloy AZ31

    Institute of Scientific and Technical Information of China (English)

    WANG Lingyun; HUANG Guangjie; FAN Yonge; LU Zhiwen; PAN Fusheng

    2006-01-01

    The flow stress at elevated temperatures for magnesium alloy AZ31 was studied using isothermal compression testing. The effect of deformation parameters on the flow stress was studied as well. The kinetics of elevated temperature deformation was expressed by means of some empirical rate equations. The activation parameter has been calculated. A mechanism for the dynamic softening of AZ31 alloy in a hot deformation experiment was identified to be the dynamic recrystallization.

  11. Mitigation of Corrosion on Magnesium Alloy by Predesigned Surface Corrosion

    OpenAIRE

    Xuming Zhang; Guosong Wu; Xiang Peng; Limin Li; Hongqing Feng; Biao Gao; Kaifu Huo; Chu, Paul K.

    2015-01-01

    Rapid corrosion of magnesium alloys is undesirable in structural and biomedical applications and a general way to control corrosion is to form a surface barrier layer isolating the bulk materials from the external environment. Herein, based on the insights gained from the anticorrosion behavior of corrosion products, a special way to mitigate aqueous corrosion is described. The concept is based on pre-corrosion by a hydrothermal treatment of Al-enriched Mg alloys in water. A uniform surface c...

  12. Mechanical properties and structure of magnesium alloy AS31

    Directory of Open Access Journals (Sweden)

    A. Hanus

    2008-07-01

    Full Text Available Contemporary materials should possess high mechanical properties, physical and chemical, as well as technological ones, to ensure long and reliable use. The non-ferrous metals alloys used nowadays, including the magnesium alloys, meet the above-mentioned requirements and expectations regarding the contemporary materials.Magnesium alloys are primarily used in aeronautical and automobile industry in wide variety of structural characteristics because of their favorable combination of tensile strength (160 to 365 MPa, elastic modulus (45 GPa, and low density (1 740 kg/m3, which is two-thirds that of aluminum. Magnesium alloys have high strength-to-weight ratio (tensile strength/density, comparable to those of other structural metals. [1-6]Knowledge of the relaxation properties of metal materials at high temperatures is necessary for the verification of susceptibility of castings to the creation of defects during the production process. Temperature limits of materials where highest tension values are generated may be detected with tensile tests under high temperatures. The generated tensions in the casting are a cause of the creation and development of defects. At acoustic emission (hereinafter called the "AE" use, tensile tests at high temperatures may, among other things, be used for analysis of the AE signal sources and set, in more detail, the temperature limit of elastic-plastic deformations existence in the material under examination. The results of the temperature drop where tension at casting cooling is generated or its release at heating are basic data for controlled cooling mode (and temperature of casting knocking out of the form as well as necessary for the thermal mode for the casting tension reduction. [7-9]Knowledge of elastic-plastic properties at elevated temperatures is often important for complex evaluation of magnesium alloys. Objective of the work was focused on determination of changes of elastic-plastic properties of magnesium

  13. Ballistic Characterization of the Scalability of Magnesium Alloy AMX602

    Science.gov (United States)

    2015-07-01

    Magnesium Alloy AMX602 by Tyrone L Jones Weapons and Materials Research Directorate, ARL Katsuyoshi Kondoh Joining and Welding Research...formed a collaborative partnership with Osaka University Joining and Welding Research Institute (JWRI), Taber Extrusions, Epson Atmix, Pacific Sowa...Powder Metallurgy 4 5. Fabrication Procedure 4 6. Mechanical Property Analysis 5 7. Ballistic Experimental Procedures 6 8. Ballistic Experimental

  14. Modified AZ80 magnesium alloys for biomedical applications

    NARCIS (Netherlands)

    Erinc, M.; Zhang, X.; Sillekens, W.H.

    2010-01-01

    Magnesium and its alloys are light weight, biodegradable materials. They can be used as metal implants which maintain strength and integrity for the time of recovery, followed by natural dissolution in the body preventing the necessity of implant removal. In addition to the general biocompatibility

  15. Fretting wear behavior of AZ91D magnesium alloy

    Institute of Scientific and Technical Information of China (English)

    CHEN An-hua; HUANG Wei-jiu; LI Zhao-feng

    2006-01-01

    The fretting behaviour of the AZ91D magnesium alloy was investigated. The influence of the number of cycles, normal load (contact pressure) and the amplitude of slip on the fretting behavior of the material were focused. Fretting tests were performed under various running conditions with regard to normal load levels and slip amplitudes. The friction coefficient between the surfaces at the fretting junction was continuously recorded. The fretting damage on the magnesium specimens was studied by SEM. The results show that the wear volume increases with the increase of slip amplitude, and linearly increases with the increase of normal load in the mixed and gross slip regime, but the normal load has no obvious effect on the wear volume in the partial slip regime. The predominant fretting wear mechanism of magnesium alloy in the slip regime is the oxidation wear, delaminated wear and abrasive wear.

  16. The effects of some elements on the igniting temperature of magnesium alloys

    Energy Technology Data Exchange (ETDEWEB)

    Zhao Weimin [School of Materials Science and Engineering, Hebei University of Technology, P.O. Box 549, South Campus, Tianjin 300132 (China)]. E-mail: wmzhao@mail.hebut.edu.cn; Sun Yong [School of Materials Science and Engineering, Hebei University of Technology, P.O. Box 549, South Campus, Tianjin 300132 (China); Li Haipeng [School of Materials Science and Engineering, Hebei University of Technology, P.O. Box 549, South Campus, Tianjin 300132 (China); Liang Chunyong [School of Materials Science and Engineering, Hebei University of Technology, P.O. Box 549, South Campus, Tianjin 300132 (China)

    2006-02-25

    This paper studied the effects of some elements on the igniting temperature of the magnesium alloys. The main proposals of the study is to increase the igniting temperature by adding some elements to the magnesium alloys and make the magnesium alloys process easily like cast iron and aluminium without flux and gas cover. The results show that oxide film of molten Mg alloys has turned into fine and close structure from porous structure to stop the Mg alloys from oxidating further and the kindling point of magnesium alloys can be increased by about 200 deg. C.

  17. Development of biodegradable magnesium alloy stents with coating

    Directory of Open Access Journals (Sweden)

    Lorenza Petrini

    2014-07-01

    Full Text Available Biodegradable stents are attracting the attention of many researchers in biomedical and materials research fields since they can absolve their specific function for the expected period of time and then gradually disappear. This feature allows avoiding the risk of long-term complications such as restenosis or mechanical instability of the device when the vessel grows in size in pediatric patients. Up to now biodegradable stents made of polymers or magnesium alloys have been proposed. However, both the solutions have limitations. The polymers have low mechanical properties, which lead to devices that cannot withstand the natural contraction of the blood vessel: the restenosis appears just after the implant, and can be ascribed to the compliance of the stent. The magnesium alloys have much higher mechanical properties, but they dissolve too fast in the human body. In this work we present some results of an ongoing study aiming to the development of biodegradable stents made of a magnesium alloy that is coated with a polymer having a high corrosion resistance. The mechanical action on the blood vessel is given by the magnesium stent for the desired period, being the stent protected against fast corrosion by the coating. The coating will dissolve in a longer term, thus delaying the exposition of the magnesium stent to the corrosive environment. We dealt with the problem exploiting the potentialities of a combined approach of experimental and computational methods (both standard and ad-hoc developed for designing magnesium alloy, coating and scaffold geometry from different points of views. Our study required the following steps: i selection of a Mg alloy suitable for stent production, having sufficient strength and elongation capability; ii computational optimization of the stent geometry to minimize stress and strain after stent deployment, improve scaffolding ability and corrosion resistance; iii development of a numerical model for studying stent

  18. Electrolyte Optimization of Microarc Oxidation of Magnesium Alloy

    Institute of Scientific and Technical Information of China (English)

    FANGDa-ran; WANGJi-hui; YANGJing

    2004-01-01

    Magnesium alloy AZ91D was processed respectively in one, two, three and four-component electrolytes by using AC microarc oxidation technique. The corrosion resistance of AZ91D alloy was measured by electrochemical methods. The optimum electrolytes in two, three and four components were found. In four-component electrolyte composed by NaOH, NaAlO2, H2O2 and C4H4O6Na2, the film formed on AZ91D alloy is smooth and compact, and has a higher corrosion resistance. The effect of the ingredients in electrolytes was discussed based on their roles in the formation of corrosion resistant film.

  19. Electrolyte Optimization of Microarc Oxidation of Magnesium Alloy

    Institute of Scientific and Technical Information of China (English)

    FANG Da-ran; WANG Ji-hui; YANG Jing

    2004-01-01

    Magnesium alloy AZ91D was processed respectively in one, two, three and four-component electrolytes by using AC microarc oxidation technique. The corrosion resistance of AZ9 1D alloy was measured by electrochemical methods. The optimum electrolytes in two, three and four components were found. In four-component electrolyte composed by NaOH,NaAlO2, H2O2 and C4H4O6Na2, the film formed on AZ91D alloy is smooth and compact, and has a higher corrosion resistance. The effect of the ingredients in electrolytes was discussed based on their roles in the formation of corrosion resistant film.

  20. Copper-Silicon-Magnesium Alloys for Latent Heat Storage

    Science.gov (United States)

    Gibbs, P. J.; Withey, E. A.; Coker, E. N.; Kruizenga, A. M.; Andraka, C. E.

    2016-12-01

    The systematic development of microstructure, solidification characteristics, and heat of solidification with composition in copper-silicon-magnesium alloys for thermal energy storage is presented. Differential scanning calorimetry was used to relate the thermal characteristics to microstructural development in the investigated alloys and clarifies the location of one of the terminal three-phase eutectics. Repeated thermal cycling highlights the thermal storage stability of the transformation through multiple melting events. Two near-terminal eutectic alloys display high enthalpies of solidification, relatively narrow melting ranges, and stable transformation hysteresis behaviors suited to thermal energy storage.

  1. Processing of magnesium alloys with ultrafine grain structure

    Science.gov (United States)

    Figueiredo, Roberto Braga

    The relationship between processing, structure and properties is analyzed in magnesium alloys subjected to equal-channel angular pressing. Finite element modeling is used to show that the flow softening behavior associated with grain refinement might cause shear localization and billet failure in magnesium alloys processed by ECAP. It also shows that increasing the angle between the channels of the die reduces the accumulated damage in the billets and increasing the material strain rate sensitivity reduces the tendency for shear localization. Both procedures reduce the tendency for billet cracking. The mechanism of grain refinement in magnesium alloys deformed at moderate temperatures differs from that observed in other metals such as copper and aluminum. Fine grains nucleate along pre-existing grain boundaries in a necklace pattern in coarse-grained magnesium while homogeneous nucleation of fine grains is observed in fine-grained. A bimodal grain size distribution is observed after processing alloys from an initial coarse structure and a homogeneous distribution of ultrafine grains is the outcome of a starting fine one. Experiments and simulations are used to analyze the evolution of texture. It is shown that different components are formed depending on the activity ratio of non-basal slip and processing route. The measured pole figures exhibit features characteristic of high activity of non-basal slip. It is also shown that the development of some texture components and their orientation depends on the initial texture and the die angle which provide the basis for future texture engineering. Excellent superplastic properties, including a record elongation for a magnesium alloy, were observed after ECAP. Systematic research showed that the structure characteristics prior and after ECAP play significant role on these properties. Grain growth during superplastic deformation causes a strain hardening effect. The experimental results showed good agreement with the

  2. Effects of various Mg-Sr master alloys on microstructural refinement of ZK60 magnesium alloy

    Institute of Scientific and Technical Information of China (English)

    2008-01-01

    The effects of various Mg-Sr master alloys (conventional as-cast, rapidly-solidified, rolled and solutionized) on microstructural refinement of ZK60 magnesium alloy were investigated. The results indicate that the refinement efficiency of various Mg-Sr master alloys in ZK60 alloy is different. The rolled Mg-Sr master alloy is found to have relatively higher refinement efficiency than the conventional as-cast, solutionized and rapidly-solidified Mg-Sr master alloys. After being treated with the rolled Mg-Sr master alloy, the ZK60 alloy obtains the minimum average grain size of 33 μm. The difference of various Mg-Sr master alloys in refinement efficiency might be related to the initial microstructure change of various Mg-Sr master alloys.

  3. Environmentally friendly anodization on AZ31 magnesium alloy

    Institute of Scientific and Technical Information of China (English)

    2008-01-01

    A novel anodization which is environmentally friendly,low voltage and lOW energy consumption was developed to improve corrosion resistance of AZ31 magnesium alloy.The corrosion resistance of the anodic films was studied by electrochemical impedance spectroscopy(EIS)and potentiodynamic polarization techniques.The microstructure and compositions of films were examined by SEM,XPS and XRD.A new kind of organic additive used in the electrolyte is friendly to the environment.The compact,intact and uniform coating with high hardness can be prepared on AZ31 magnesium alloy by the environmentally friendly anodization,which enhances the corrosion resistance of AZ31 Mg alloy significantly.

  4. Steady State Rheological Characteristic of Semisolid Magnesium Alloy

    Institute of Scientific and Technical Information of China (English)

    2007-01-01

    Isothermal compressive experiments at different temperatures, strain rates and holding time for semisolid AZ91D, Zr modified AZ91D and MB15 alloy with higher solid volume fraction were carried out by using Gleeble-15000 simulator and the true stress-strain curves were given directly. The relationship of apparent viscosity vs temperature, shear rate and holding time of the three kinds of semi-solid magnesium alloys, as well as isothermal steady state rheological characteristic and mechanical behavior were studied. The results show that the three magnesium alloys had the characteristic of shear-thinning. The rheological characteristic of the semi-solid MB15 is different from that of semi-solid AZ91D. The semi-solid MB15 has higher apparent viscosity and deformation resistance.

  5. Shear bands in magnesium alloy AZ31

    Institute of Scientific and Technical Information of China (English)

    杨平; 毛卫民; 任学平; 唐全波

    2004-01-01

    During deformation of magnesium at low temperatures, cracks always develop at shear bands. The origin of the shear bands is the {101-1} twinning in basal-oriented grains and the mobility of this type of twin boundary is rather low. The most frequent deformation mechanisms in magnesium at low temperature are basal slip and {1012} twinning, all leading to the basal texture and therefore the formation of shear bands with subsequent fracture. The investigation on the influences of initial textures and grain sizes reveals that a strong prismatic initial texture of parallels to TD and fine grains of less than 5 μm can restrict the formation and expansion of shear bands effectively and therefore improve the mechanical properties and formability of magnesium.

  6. Fundamentals of the new rheocasting process for magnesium alloys

    Energy Technology Data Exchange (ETDEWEB)

    Kaufmann, H. [ARC Leichtmetall Kompetenzzentrum Ranshofen GmbH, Ranshofen (Austria); Uggowitzer, P.J. [Eidgenoessische Technische Hochschule, Zurich (Switzerland)

    2001-12-01

    Casting of high strength, ductile and pressure tight components at low cost is the prerequisite for the introduction of magnesium alloys into hydraulic and structural applications. This paper introduces the New Rheocasting process (NRC) as a novel approach for semi-solid casting of light metals, in which the slurry is prepared from normal casting alloys directly at the foundry machine. The specialties of the process and the alloy requirements are explained. Ways for increasing ductility and process stability with slight alloy modifications and proper heat treatment are shown. The resulting mechanical properties are compared with data received from classical high pressure die casting parts. New Rheocasting of the alloy AZ71proves to be superior in strength and ductility, and shows excellent K{sub JC} values. (orig.)

  7. Processing aspects of magnesium alloy stent tube

    NARCIS (Netherlands)

    Werkhoven, R.J.; Sillekens, W.H.; Lieshout, J.B.J.M. van

    2011-01-01

    Biomedical applications are an emerging field of interest for magnesium technology, envisioning biodegradable implants that resorb in the human body after having cured a particular medical condition (such as artery clogging or bone fractures). This challenges research in a sense that the materials t

  8. Thermal conductivities of nanostructured magnesium oxide coatings deposited on magnesium alloys by plasma electrolytic oxidation.

    Science.gov (United States)

    Shen, Xinwei; Nie, Xueyuan; Hu, Henry

    2014-10-01

    The resistances of magnesium alloys to wear, friction and corrosion can be effectively improved by depositing coatings on their surfaces. However, the coatings can also reduce the heat transfer from the coated components to the surroundings (e.g., coated cylinder bores for internal combustion of engine blocks). In this paper, nanostructured magnesium oxides were produced by plasma electrolytic oxidation (PEO) process on the magnesium alloy AJ62 under different current densities. The guarded comparative heat flow method was adopted to measure the thermal conductivities of such coatings which possess gradient nanoscale grain sizes. The aim of the paper is to explore how the current density in the PEO process affects the thermal conductivity of the nanostructured magnesium coatings. The experimental results show that, as the current density rises from 4 to 20 A/mm2, the thermal conductivity has a slight increase from 0.94 to 1.21 W/m x K, which is significantly smaller than that of the corresponding bulk magnesium oxide materials (29.4 W/m x K). This mostly attributed to the variation of the nanoscale grain sizes of the PEO coatings.

  9. THE FORMING OF MAGNESIUM ALLOY FORGINGS FOR AIRCRAFT AND AUTOMOTIVE APPLICATIONS

    Directory of Open Access Journals (Sweden)

    Anna Dziubińska

    2016-09-01

    Full Text Available The paper presents the theoretical and technological aspects of forming magnesium alloy parts for aircraft and automotive applications. The main applications of magnesium alloys in the aircraft and automotive industries are discussed. In addition, the forging technology for magnesium alloys is generally described, with a particular emphasis on wrought alloys. A brief outline of the state of the art in the forging of magnesium alloys is given based on a survey of the specialist literature and the results of previous research by the authors.

  10. HOW TO MAKE MAGNESIUM ALLOYS BE RESISTANT TO OPERATIONAL RISKS

    Directory of Open Access Journals (Sweden)

    N. M. Chigrinova

    2016-01-01

    Full Text Available The paper studies regularities and mechanisms of structure and phase formation in the surface layers of magnesium alloys when they are processed by method of micro-arc oxidation [MAO]. It has been determined that the same specific features of structure formation, namely: existence of a thin dense inner sublayer and a thicker outer sublayer with developed porosity are common for all types of coatings on the surface of magnesium and aluminum alloys. Such structural state of a protective coating can not be considered as a guaranteed protection against operational impacts, taking into account the fields of their primary application that is aviation construction, automotive construction, instrumentation, building construction, etc. The paper has analyzed the effect of alkaline electrolytes with varying chemical composition due to additions of sodium fluoride or potassium on the structure and properties of these alloys as well as on the level of basic performance characteristics of the layers formed in such electrolytes. On the basis of the analysis a conclusion has been made that it is possible to extend their life-span under operational conditions. It has been revealed that the existing techniques and methods for process control of MAO aluminum and magnesium alloys, particularly processing modes and technological equipment capacity determine a nature of structure formation and changes in a phase composition of the formed coatings.

  11. Friction stir welding of AZ31 magnesium alloy

    Institute of Scientific and Technical Information of China (English)

    林三宝; 张华; 吴林; 冯吉才; 戴鸿滨

    2003-01-01

    Friction stir welding (FSW) is an new solid-phase joining technology which has more advantages over fusion welding methods in welding of aluminum and other non-ferrous metals. The effects of welding parameters on mechanical properties and microstructure during friction stir welding of AZ31 magnesium alloy were studied in this paper. Microstructures and mechanical properties of the joints were investigated by means of optical microscopy, scanning electric microscopy (SEM), micro-hardness analysis, and tensile test. Experimental results show that the magnesium alloy can be successfully welded by FSW method, and the ultimate tensile strength (UTS) of FSW joint reaches up to 90 percent of base metal. The microstructures of welded joints exhibit the variation from dynamically recrystallized fine grains to greatly deformed grains. Hardness in nugget zone was found lower than the base metal but not too obvious.

  12. Cathodic phosphate coating containing nano zinc particles on magnesium alloy

    Institute of Scientific and Technical Information of China (English)

    2008-01-01

    A technology for preparation of a cathodic phosphate coating mainly containing nano metallic zinc particles and phosphate compounds on magnesium alloy was developed.The influence of cathodic current density on the microstructure of the cathodic phosphate coating Was investigated.The results show that the crystals of the coating are finer and the microstructures of the outer surface of the coatings are zigzag at the cathodic density of 0.2-0.5 A/dm2.The content of nano metallic zinc particles in the coating decreases with the increase of the thickness of the coatings and tends to be zero when the coating thickness is 4.14 μm.The cathodic phosphate coating was applied to be a transition coating for improving the adhesion between the paints and the magnesium alloys.The formation mechanism of the cathodic phosphate coating was investigated as well.

  13. One-step pickling-activation before magnesium alloy plating

    Institute of Scientific and Technical Information of China (English)

    WANG Xin-juan; YU Gang; OUYANG Yue-jun; HE Xiao-mei; ZHANG Jun; YE Li-yuan

    2009-01-01

    A one-step pickling-activation process was proposed as an environmental friendly pretreatment method in phosphate-permanganate solution before electroplating on magnesium alloys. The effects of pickling-activation on qualities of coating were assessed by adhesion and porosity testing of copper plating. The interfacial reactions between specimen and solution were analyzed with SEM, EDX and XRD. The results show that the developed process of pickling-activation can equalize the potentials on substrate surface. The compacted zinc film can be obtained by zinc immersion after treating magnesium alloy in the pH 4-6 phosphate-permanganate solution for 3-5 min. The adhesion and corrosion resistance of copper plating are enhanced. The one-step pickling-activation can replace the existing two-step process of acid pickling and activation which contains a great deal of chromium and fluorine. The procedure of surface pretreatment is simplified and the production environment is improved.

  14. Thermal analytical investigations of the magnesium alloy AZ91

    Directory of Open Access Journals (Sweden)

    K.N. Braszczyńska - Malik

    2007-04-01

    Full Text Available The results of thermal derivative analysis (TDA, differential scanning calorimetric (DSC measurements and microstructure investigations of commercial AZ91 magnesium alloy are presented. The performed examinations allowed to determine the microstructure after solidification process and also precipitation process during continuous heating of supersaturated solid solution. The α-phase and α+γ semi-divorced eutectic were observed in as-cast material, whereas both discontinuous and continuous precipitates of γ phase were revealed after heating supersaturated AZ91 alloy.

  15. Correlation of recalescence with grain refinement of magnesium alloys

    Institute of Scientific and Technical Information of China (English)

    2008-01-01

    The grain refinement of Mg-Al based alloys with carbon inoculation was investigated by a computer-aided cooling curve analysis(CA-CCA)system.The results show that carbon inoculation decreases the main parameters of the recalescence regime during the initial stage of solidification.These parameters include the recalescence undercooling(△θrec),duration of recalescence (trec),and liquid peak parameter(LPP)which is firstly introduced into magnesium alloys.The resultant grain size decreases with increasing nucleation temperature(θn)and decreasing values of △θrec,trec and LPE

  16. Corrosion behaviour of aluminium-magnesium alloys in molten sodium

    Institute of Scientific and Technical Information of China (English)

    2000-01-01

    The corrosion behaviour of the Al-1% Mg, A1-3% Mg, A1-5% Mg and A1-3% Mg-0.15%Zr alloys in moltensodium was investigated. The morphology of the corrosion products and the alloying element distribution of the specimenswere analyzed by using OM, SEM and EDS. The results showed that the effects of the magnesium content and the im-mersion temperature on the corrosion of the specimens are related to β phase (Mg5Al8).

  17. Infrared measurement and simulation of magnesium alloy welding temperature field

    Institute of Scientific and Technical Information of China (English)

    LIU Liming; CHI Mingsheng; HUANG Ruisheng; SONG Gang; ZHOU Yang

    2005-01-01

    The welding temperature field of magnesium alloy AZ31 welded by TIG was measured with the uncooled infrared (IR) thermal imaging technology. The variables in the mathematic mode of welding temperature fields were revised by IR temperature data. Based on the results of simulation, the loss of temperature fields caused by arc interfered was compensated, and a whole temperature field was achieved, which provided a precise and powerful foundation for the investigation of microstructure of the joints.

  18. Mechanoelectrochemical behavior and plasticity of magnesium alloys

    Energy Technology Data Exchange (ETDEWEB)

    Eliezer, A.; Gutman, E.M.; Abramov, E.; Aghion, E. [Ben-Gurion Univ. of the Negev, Beersheba (Israel). Dept. of Materials Engineering

    1998-12-31

    The mechanical properties and mechanoelectrochemical effect (the effect of mechanical deformation on the surface electrochemical reactions) were investigated for some Mg-based alloys supposing that aluminum alloying influences them. A simple method of testing mechanoelectrochemical behavior of metals was developed. Potentiostatic polarization measurements on stressed electrode were carried out in chloride electrolyte. The correlation between the mechanoelectrochemical behavior and strain hardening stages is observed during plastic deformation. Maximum mechanoelectrochemical effect is achieved under intense strain hardening in the initial portion of this stage. The experimental observations are explained theoretically. (orig.) 9 refs.

  19. Effect of magnetostatic field on microstructure of magnesium alloy ZK60

    Institute of Scientific and Technical Information of China (English)

    许光明; 包卫平; 崔建忠; 左玉波

    2003-01-01

    The microstructures of cast magnesium alloys solified without electromagnetic field,under low-frequency magnetic field,and under magnetostatic field were compared.The results show that the grain is greatly refined when the magnesium alloy solidifies in the magnetostatic field,the thickness of boundary compound decreases,and much fine massive compound appears,therefore the forming property of magnesium alloy is improved.

  20. Microstructure analysis of magnesium alloy melted by laser irradiation

    Science.gov (United States)

    Liu, S. Y.; Hu, J. D.; Yang, Y.; Guo, Z. X.; Wang, H. Y.

    2005-12-01

    The effects of laser surface melting (LSM) on microstructure of magnesium alloy containing Al8.57%, Zn 0.68%, Mn0.15%, Ce0.52% were investigated. In the present work, a pulsed Nd:YAG laser was used to melt and rapidly solidify the surface of the magnesium alloy with the objective of changing microstructure and improving the corrosion resistance. The results indicate that laser-melted layer contains the finer dendrites and behaviors good resistance corrosion compared with the untreated layer. Furthermore, the absorption coefficient of the magnesium alloy has been estimated according to the numeral simulation of the thermal conditions. The formation process of fine microstructure in melted layers was investigated based on the experimental observation and the theoretical analysis. Some simulation results such as the re-solidification velocities are obtained. The phase constitutions of the melted layers determined by X-ray diffraction were β-Mg 17Al 12 and α-Mg as well as some phases unidentified.

  1. Corrosion action and passivation mechanism of magnesium alloy in fluoride solution

    Institute of Scientific and Technical Information of China (English)

    LI Jian-zhong; HUANG Jiu-gui; TIAN Yan-wen; LIU Chang-sheng

    2009-01-01

    Corrosion action and passive mechanism of magnesium alloy in the fluoride solution were studied by means of scanning electron microscopy(SEM), energy dispersive X-ray spectroscopy(EDS), and electrochemistry methods. The results show that an insoluble MgF2 film is generated on the surface of magnesium alloy activated in the hydrofluoric acid. And the mass of the deposited MgF2 film may reach a constant value, when the mass ratio of Mg/F on the magnesium alloy surface is fixed at 11.3-1. The activated magnesium alloy gains a 'passivation state' in a mixture of sulfuric acid and hydrofluoric acid at a volume ratio of less than 1.2. At the same time the mass of magnesium alloy is maintained as a function of the time. When the ratio is above 1.4, the mass of magnesium alloy rapidly decreases. The passive film formed through adsorption of HF2- (or H2F3-, H3F4-) ions by the deposited MgF2 film can protect the magnesium alloy from corrosion in fluoride solution, but not in non-fluoride solutions. The passive state is maintained for activated magnesium alloy in an acidic sulfuric nickel solution with added fluoride. If fluoride and carbonate are added to the acidic sulfuric nickel solution, a replacement reaction between magnesium alloy and solution takes place.

  2. Microstructure and Thermomechanical Properties of Magnesium Alloys Castings

    Directory of Open Access Journals (Sweden)

    P. Lichý

    2012-04-01

    Full Text Available Magnesium alloys thanks to their high specific strength have an extensive potential of the use in a number of industrial applications. The most important of them is the automobile industry in particular. Here it is possible to use this group of materials for great numbers of parts from elements in the car interior (steering wheels, seats, etc., through exterior parts (wheels particularly of sporting models, up to driving (engine blocks and gearbox mechanisms themselves. But the use of these alloys in the engine structure has its limitations as these parts are highly thermally stressed. But the commonly used magnesium alloys show rather fast decrease of strength properties with growing temperature of stressing them. This work is aimed at studying this properties both of alloys commonly used (of the Mg-Al-Zn, Mn type, and of that ones used in industrial manufacture in a limited extent (Mg-Al-Sr. These thermomechanical properties are further on complemented with the microstructure analysis with the aim of checking the metallurgical interventions (an effect of inoculation. From the studied materials the test castings were made from which the test bars for the tensile test were subsequently prepared. This test took place within the temperature range of 20°C – 300°C. Achieved results are summarized in the concluding part of the contribution.

  3. Influence of Cooling Rate on Microsegregation Behavior of Magnesium Alloys

    Directory of Open Access Journals (Sweden)

    Md. Imran Khan

    2014-01-01

    Full Text Available The effect of cooling rate on microstructure and microsegregation of three commercially important magnesium alloys was investigated using Wedge (V-shaped castings of AZ91D, AM60B, and AE44 alloys. Thermocouples were distributed to measure the cooling rate at six different locations of the wedge casts. Solute redistribution profiles were drawn based on the chemical composition analysis obtained by EDS/WDS analysis. Microstructural and morphological features such as dendrite arm spacing and secondary phase particle size were analyzed using both optical and scanning electron microscopes. Dendritic arm spacing and secondary phase particle size showed an increasing trend with decreasing cooling rate for the three alloys. Area percentage of secondary phase particles decreased with decreasing cooling rate for AE44 alloy. The trend was different for AZ91D and AM60B alloys, for both alloys, area percentage of β-Mg17Al12 increased with decreasing cooling rate up to location 4 and then decreased slightly. The tendency for microsegregation was more severe at slower cooling rates, possibly due to prolonged back diffusion. At slower cooling rate, the minimum concentration of aluminum at the dendritic core was lower compared to faster cooled locations. The segregation deviation parameter and the partition coefficient were calculated from the experimentally obtained data.

  4. Comparison of corrosion behaviors of AZ31, AZ91,AM60 and ZK60 magnesium alloys

    Institute of Scientific and Technical Information of China (English)

    CHENG Ying-liang; QIN Ting-wei; WANG Hui-min; ZHANG Zhao

    2009-01-01

    The corrosion behaviours of four kinds of rolled magnesium alloys of AZ31, AZ91, AM60 and ZK60 were studied in 1 mol/L sodium chloride solution. The results of EIS and potentiodynamic polarization show that the corrosion resistance of the four materials is ranked as ZK60>AM60>AZ31>AZ91. The corrosion processes of the four magnesium alloys were also analyzed by SEM and energy dispersive spectroscopy(EDS). The results show that the corrosion patterns of the four alloys are localized corrosion and the galvanic couples formed by the second phase particles and the matrix are the main source of the localized corrosion of magnesium alloys. The corrosion resistance of the different magnesium alloys has direct relationship with the concentration of alloying elements and microstructure of magnesium alloys. The ratio of the β phase in AZ91 is higher than that in AZ31 and the β phase can form micro-galvanic cell with the alloy matrix, as a result, the corrosion resistance of AZ31 will be higher than AZ91. The manganese element in AM60 magnesium alloy can form the second phase particle of AlMnFe, which can reduce the Fe content in magnesium alloy matrix, purifying the microstructure of alloy, as a result, the corrosion resistance of AM60 is improved. However, due to the more noble galvanic couples of AlMnFe and matrix, the microscopic corrosion morphology of AM60 is more localized. The zirconium element in ZK60 magnesium alloy can refine grain, form stable compounds with Fe and Si, and purify the composition of alloy, which results in the good corrosion resistance of ZK60 magnesium alloy.

  5. Endothelial responses of magnesium and other alloying elements in magnesium-based stent materials

    Science.gov (United States)

    Zhao, Nan; Zhu, Donghui

    2016-01-01

    Biodegradable tailored magnesium (Mg) alloys are some of the most promising scaffolds for cardiovascular stents. During the course of degradation after implantation, all the alloying elements in the scaffold will be released to the surrounding vascular tissues. However, fundamental questions regarding the toxicity of alloying elements towards vascular cells, the maximum amount of each element that could be used in alloy design, or how each of the alloying elements affects vascular cellular activity and gene expression, are still not fully answered. This work systematically addressed these questions by revealing how application of different alloying elements commonly used in Mg stent materials influences several indices of human endothelial cell health, i.e., viability, proliferations, cytoskeletal reorganizations, migration, and the gene expression profile. The overall cell viability and proliferation showed a decreasing trend with increasing concentrations of the ions, and the half maximal effective concentrations (EC50) for each element were determined. When applied at a low concentration of around 10 mM, Mg had no adverse effects but improved cell proliferation and migration instead. Mg ions also altered endothelial gene expression significantly in a dose dependent manner. Most of the changed genes are related to angiogenesis and the cell adhesion signaling pathways. Findings from this work provide useful information on maximum safe doses of these ions for endothelial cells, endothelial responses towards these metal ions, and some guidance for future Mg stent design. PMID:25363018

  6. Effect of Alloying Elements on Nano-ordered Wear Property of Magnesium Alloys

    Science.gov (United States)

    Yagi, Takahiro; Hirayama, Tomoko; Matsuoka, Takashi; Somekawa, Hidetoshi

    2017-03-01

    The effect of alloying elements on nano-ordered wear properties was investigated using fine-grained pure magnesium and several types of 0.3 at. pct X (X = Ag, Al, Ca, Li, Mn, Y, and Zn) binary alloys. They had an average grain size of 3 to 5 μm and a basal texture due to their production by the extrusion process. The specific wear rate was influenced by the alloying element; the Mg-Ca and Mg-Mn alloys showed the best and worst wear property, respectively, among the present alloying elements, which was the same trend as that for indentation hardness. Deformed microstructural observations revealed no formation of deformation twins, because of the high activation of grain boundary-induced plasticity. On the contrary, according to scratched surface observations, when grain boundary sliding partially contributed to deformation, these alloys had large specific wear rates. These results revealed that the wear property of magnesium alloys was closely related to the plastic deformation mechanism. The prevention of grain boundary sliding is important to improve the wear property, which is the same as that of a large-scale wearing configuration. One of the influential factors is the change in the lattice parameter with the chemical composition, i.e., ∂( c/ a)/∂ C. An alloying element that has a large value of ∂( c/ a)/∂ C effectively enhances the wear property.

  7. Chemical conversion coating for protecting magnesium alloys from corrosion

    Science.gov (United States)

    Bhargava, Gaurang; Allen, Fred M.; Skandan, Ganesh; Hornish, Peter; Jain, Mohit

    2016-01-05

    A chromate-free, self-healing conversion coating solution for magnesium alloy substrates, composed of 10-20 wt. % Mg(NO.sub.3).sub.2.6H.sub.2O, 1-5 wt. % Al(NO.sub.3).sub.3.9H.sub.2O, and less than 1 wt. % of [V.sub.10O.sub.28].sup.6- or VO.sub.3.sup.- dissolved in water. The corrosion resistance offered by the resulting coating is in several hundreds of hours in salt-spray testing. This prolonged corrosion protection is attributed to the creation of a unique structure and morphology of the conversion coating that serves as a barrier coating with self-healing properties. Hydroxoaluminates form the backbone of the barrier protection offered while the magnesium hydroxide domains facilitate the "slow release" of vanadium compounds as self-healing moieties to defect sites, thus providing active corrosion protection.

  8. Tribological Behaviour of the Ceramic Coating Formed on Magnesium Alloy

    Institute of Scientific and Technical Information of China (English)

    CHEN Fei; ZHOU Hai; CHEN Qiang; GE Yuanjing; LV Fanxiu

    2007-01-01

    Micro-arc oxidation is a recently developed surface treatment technology under anodic oxidation. Through micro-arc oxidation, a ceramic coating is directly formed on the surface of magnesium alloy, by which its surface property is significantly improved. In this paper, a dense ceramic oxide coating was prepared on an AZ31 magnesium alloy by micro-arc oxidation in a NaOH-Na2SiO3-NaB4O7-(NaPO3)6 electrolytic solution. Micro-structure, surface morphology and phase composition were analysed using scanning electron microscopy (SEM) and X-ray diffraction (XRD). The tribological behavior of the micro-arc oxidation ceramic coating under dry sliding against GCrl5 steel was evaluated on a ball-on-disc test rig. The results showed that the AZ31 alloy was characterized by adhesion wear and scuffing under dry sliding against the steel, while the surface micro-arc oxidation ceramic coating experienced much abated adhesion wear and scuffing under the same testing conditions. The micro-arc oxidation ceramic coating showed good friction-reducing and fair antiwear ability in dry sliding against the steel.

  9. Mitigation of Corrosion on Magnesium Alloy by Predesigned Surface Corrosion

    Science.gov (United States)

    Zhang, Xuming; Wu, Guosong; Peng, Xiang; Li, Limin; Feng, Hongqing; Gao, Biao; Huo, Kaifu; Chu, Paul K.

    2015-11-01

    Rapid corrosion of magnesium alloys is undesirable in structural and biomedical applications and a general way to control corrosion is to form a surface barrier layer isolating the bulk materials from the external environment. Herein, based on the insights gained from the anticorrosion behavior of corrosion products, a special way to mitigate aqueous corrosion is described. The concept is based on pre-corrosion by a hydrothermal treatment of Al-enriched Mg alloys in water. A uniform surface composed of an inner compact layer and top Mg-Al layered double hydroxide (LDH) microsheet is produced on a large area using a one-step process and excellent corrosion resistance is achieved in saline solutions. Moreover, inspired by the super-hydrophobic phenomenon in nature such as the lotus leaves effect, the orientation of the top microsheet layer is tailored by adjusting the hydrothermal temperature, time, and pH to produce a water-repellent surface after modification with fluorinated silane. As a result of the trapped air pockets in the microstructure, the super-hydrophobic surface with the Cassie state shows better corrosion resistance in the immersion tests. The results reveal an economical and environmentally friendly means to control and use the pre-corrosion products on magnesium alloys.

  10. Metal Injection Molding (MIM of Magnesium and Its Alloys

    Directory of Open Access Journals (Sweden)

    Martin Wolff

    2016-05-01

    Full Text Available Current research has highlighted that magnesium and its alloys as biodegradable material are highly suitable for biomedical applications. The new material fully degrades into nontoxic elements and offers material properties matching those of human bone tissue. As biomedical implants are rather small and complex in shape, the metal injection molding (MIM technique seems to be well suited for the near net shape mass production of such parts. Furthermore, MIM of Mg-alloys is of high interest in further technical fields. This study focusses on the performance of MIM-processing of magnesium alloy powders. It includes Mg-specific development of powder blending, feedstock preparation, injection molding, solvent and thermal debinding and final sintering. Even though Mg is a highly oxygen-affine material forming a stable oxide layer on each particle surface, the material can be sintered to nearly dense parts, providing mechanical properties matching those of as cast material. An ultimate tensile strength of 142 MPa, yield strength of 67 MPa, elastic modulus of 40 GPa and 8% elongation at fracture could be achieved using novel organic polymer binders for the feedstock preparation. Thus, first implant demonstrator parts could be successfully produced by the MIM technique.

  11. Electrochemical and Optical Properties of Magnesium-Alloy Hydrides Reviewed

    Directory of Open Access Journals (Sweden)

    Thirugnasambandam G. Manivasagam

    2012-10-01

    Full Text Available As potential hydrogen storage media, magnesium based hydrides have been systematically studied in order to improve reversibility, storage capacity, kinetics and thermodynamics. The present article deals with the electrochemical and optical properties of Mg alloy hydrides. Electrochemical hydrogenation, compared to conventional gas phase hydrogen loading, provides precise control with only moderate reaction conditions. Interestingly, the alloy composition determines the crystallographic nature of the metal-hydride: a structural change is induced from rutile to fluorite at 80 at.% of Mg in Mg-TM alloy, with ensuing improved hydrogen mobility and storage capacity. So far, 6 wt.% (equivalent to 1600 mAh/g of reversibly stored hydrogen in MgyTM(1-yHx (TM: Sc, Ti has been reported. Thin film forms of these metal-hydrides reveal interesting electrochromic properties as a function of hydrogen content. Optical switching occurs during (dehydrogenation between the reflective metal and the transparent metal hydride states. The chronological sequence of the optical improvements in optically active metal hydrides starts with the rare earth systems (YHx, followed by Mg rare earth alloy hydrides (MgyGd(1-yHx and concludes with Mg transition metal hydrides (MgyTM(1-yHx. In-situ optical characterization of gradient thin films during (dehydrogenation, denoted as hydrogenography, enables the monitoring of alloy composition gradients simultaneously.

  12. Hot workability of five commercial magnesium alloys

    Energy Technology Data Exchange (ETDEWEB)

    Mwembela, A.; McQueen, H.J.; Herba, E.; Sauerborn, M. (Concordia Univ., Montreal, PQ (Canada))

    1998-01-01

    The mechanical forming of Mg alloys can provide products with superior mechanical properties and in certain shapes increased productivity and economy. To assist in optimizing such manufacturing, the hot working characteristics of AZ91, AZ63, AZ31, AZ31-Mn and ZK60 were determined by hot torsion in the range 180-450 C and 0.1-1.0 s[sup -1]. The dependence of the flow stress on temperature and strain rate was determined for the purpose of process modeling for force calculation. A sinh-Arrhenius relationship fitted the data successfully with an activation energy of about 140 kJ/mol similar to that in creep. Similarly, the dependence of the fracture strain was measured to develop temperature-strain-rate maps of the forming limits. In the optical microstructures, twinning was gradually displaced by diffuse slip and dynamic recrystallization as the temperature rose above 300 C in association with the marked rise in ductility. In the observations by TEM with rising temperature, the twins became less sharp and regular as a dynamically recovered substructure more uniformly filled both them and the matrix grains. The variations in dislocation density which led to serrated grain boundaries also gave rise to the dynamic nucleation in their vicinity. the refined grain structure and retained substructure endow the product with strength and toughness. (orig.)

  13. Microstructural Characteristics of High Rate Plastic Deformation in Elektron (trademark) WE43 Magnesium Alloy

    Science.gov (United States)

    2012-04-01

    Microstructural Characteristics of High Rate Plastic Deformation in Elektron ™ WE43 Magnesium Alloy by Joseph Hamilton, Sarah T. Brennan...Ground, MD 21005-5069 ARL-RP-363 April 2012 Microstructural Characteristics of High Rate Plastic Deformation in Elektron ™ WE43 Magnesium...Alloy Joseph Hamilton, Sara T. Brennan, and Yongho Sohn University of Central Florida Bruce Davis and Rick DeLorme Magnesium Elektron North

  14. Mechanical spectroscopy of deformed WE43 magnesium alloys

    Energy Technology Data Exchange (ETDEWEB)

    Lambri, O.A. [Facultad de Ciencias Exactas, Ingenieria y Agrimensura, Universidad Nacional de Rosario, Instituto de Fisica Rosario, CONICET, Avda Pellegrini 250, 2000 Rosario (Argentina); Laboratorio de Materiales, Esc. de Ing. Electrica, FCEIA, UNR (Argentina); Riehemann, W. [Institute of Materials Science and Technology, Clausthal University of Technology, Agricolastrasse 6, D-38678 Clausthal-Zellerfeld (Germany)]. E-mail: werner.riehemann@tu-clausthal.de; Lucioni, E.J. [Laboratorio de Materiales, Esc. de Ing. Electrica, FCEIA, UNR (Argentina); Bolmaro, R.E. [Facultad de Ciencias Exactas, Ingenieria y Agrimensura, Universidad Nacional de Rosario, Instituto de Fisica Rosario, CONICET, Avda Pellegrini 250, 2000 Rosario (Argentina)

    2006-12-20

    Ageing commercial WE43 magnesium alloys at 643 K for various times up to 10,000 s promotes the development of P1 precipitates, which strengthen the matrix. However, overageing causes P2 precipitates, which soften the matrix, to develop. Room temperature plastic deformation of samples aged at 643 K causes (a) the generation of new dislocations and (b) the dissolution of the previously developed strengthening P1 precipitates. These effects are revealed by (a) the decreased micro yield stress, (b) the increased part of the measured internal friction which is independent of the amplitude, and (c) the decreased integrated intensity of the diffraction peak related to P1.

  15. Positron annihilation lifetime spectroscopy study of roller burnished magnesium alloy

    Directory of Open Access Journals (Sweden)

    Zaleski Radosław

    2015-12-01

    Full Text Available The effect of roller burnishing on Vickers’ hardness and positron lifetimes in the AZ91HP magnesium alloy was studied. The microhardness increases with an increase in the burnishing force and with a decrease in the feed. The comparison of various methods of analysis of positron annihilation lifetime (PAL spectra allowed identification of two components, which are related to solute-vacancy complexes and vacancy clusters, respectively. It was found that the increase in microhardness was related to the increase in the concentration of vacancy clusters.

  16. Determination of thermal conductivity of magnesium-alloys

    Institute of Scientific and Technical Information of China (English)

    2001-01-01

    An indirect method, Angstroms method was adopted and an instrument was designed to determine the thermal conductivity of magnesium metal and alloys. Angstroms method is an axial periodic heat flow technique by which the thermal diffusivity can be measured directly. Then thermal conductivity can be obtained with relation to thermal diffusivity. Compared with the recommended data from the literature the fitted values of the thermal diffiusivity correspond with 3%, and the credible probability of the thermal conductivity in the range of 0-450 ℃ is about 95%. The method is applicable in the given temperature range.

  17. Microstructure and Fatigue Characteristic of AM60B Magnesium Alloy

    Directory of Open Access Journals (Sweden)

    Morteza Mehrzadi

    2012-11-01

    Full Text Available This paper summarizes and reviews the findings of our research on AM60B magnesium alloy conducted in past 8 years. It essentially covers three categories: microstructural study, environmental effect, and fatigue crack growth rate of AM60B. The experimental and numerical studies on the influence of casting defects on this particular material’s properties are reviewed in the first part. It has been shown that the non-uniform solidification of the casting results in variations of the microstructure in different layers (skin and core of the alloy which affects the mechanical properties in those regions. Moreover, the influence of microstructure on fatigue crack initiation and propagation response of the alloy is presented. The influence of several casting defects on the failure mechanism of the material are also numerically analyzed and discussed. The influence of elevated and cold temperatures on the fatigue response of the alloy is reviewed in the second part. Our findings show that the temperature does not have a significant effect on the number of cycles to failure. However, but at some stress level, this effect cannot be dismissed. The fatigue crack growth rate (FCGR response of the alloy at a wide range of stress ratios is also investigated in the last part. The FCGR of the alloy showed a noticeable dependency on the stress ratio. A model is proposed for estimating the FCGR of the alloy, which could provide a good prediction of alloy’s FCGR over a wide range of negative and positive stress ratios. The integrity of the new model is also compared against other models. Finally, the influence of compressive loading on fatigue life of the specimens under constant and random amplitude cyclic loading is investigated experimentally.

  18. Effect of neodymium on the as-extruded ZK20 magnesium alloy

    Institute of Scientific and Technical Information of China (English)

    赵亚忠; 潘复生; 彭建; 王维青; 罗素琴

    2010-01-01

    The effect of Nd addition on the microstructure and mechanical properties of ZK20 magnesium alloy was investigated by room tensile test, optical microscopy, X-ray diffraction (XRD) and scanning electron microscopy (SEM) in order to develop a magnesium alloy with higher ductility. Results showed that the crystal grains of as-extruded ZK20+0.5%Nd magnesium alloy were effectively refined, and the alloy exhibited higher strength and ductility, with the UTS of 237 MPa and the elongation of 32.8%, increasing by 5...

  19. Rheo-diecasting of AZ91D magnesium alloy

    Institute of Scientific and Technical Information of China (English)

    XU Jun; LIU Guojun; ZHANG Shaoming; SHI Likai; FAN Zhongyun

    2010-01-01

    A rheo-diecasting process(RDC)was investigated for semisolid processing of an AZ91D magnesium alloy.The results of the RDC samples in as-cast state indicate that the microstructure of primary ct-Mg particles has a fine size,nearly spherical morphology,and uniform distribution throughout the components.Due to the advanced microstructure and reduced level of defects,the RDC AZ91D Mg alloy exhibits an apparent improvement in mechanical properties.The quantitative metallographic investigations reveal that increasing the intensity of forced convection during the slurry preparation results in a promoted nucleation and reduced volume fraction of the primary phase solidified in the slurry makor.

  20. Review of studies on corrosion of magnesium alloys

    Institute of Scientific and Technical Information of China (English)

    ZENG Rong-chang; ZHANG jin; HUANG Wei-jiu; W. DIETZEL; K. U. KAINER; C. BLAWERT; KE Wei

    2006-01-01

    This review provided some recent progress of the research on corrosion mechanisms of magnesium and its alloys and a basis for follow-on research. Galvanic corrosion,pitting corrosion,intergranular corrosion (IGC),filiform corrosion,crevice corrosion,stress corrosion cracking (SCC),and corrosion fatigue (CF) were discussed. The influence of metallurgical factors such as alloying elements,microstructure and secondary phases,processing factors such as heat treatment and weld,and environmental factors including temperature,relative humidity,solution pH values and concentration on corrosion were discussed. In particular,a mechanism of pitting corrosion caused by AlMn particles was proposed. The corrosion properties of AZ91D weld material were investigated.

  1. Thermal and structural characteristics of the AM50 magnesium alloy

    Directory of Open Access Journals (Sweden)

    M. Sahoo

    2008-06-01

    Full Text Available Purpose: The goal of this publication is to demonstrate the laboratory metal casting simulation methodology based on controlled melting and solidification experiments. The thermal characteristics of the AM50 magnesium alloy during melting and solidification cycles were determined and correlated with the test samples’ microstructural parameters.Design/methodology/approach: A novel methodology allowed to perform variable solidification rates for stationary test samples. The experiments were performed using computer controlled induction heating and cooling sources using Argon for melt protection and test sample cooling.Findings: Thermal analysis data indicated that the alloy’s melting range was between approximately 434 and 640°C. Increasing the cooling rate from 1 to 4°C/s during solidification process reduced the Secondary Dendrite Arm Spacing from approximately 64 to 43μm. The temperatures of the metallurgical reactions were shifted toward the higher values for faster solidification rates. Fraction liquid curve indicates that at the end of melting of the α(Mg-β(Mg17Al12 eutectic, i.e., 454.2ºC the alloy had a 2% liquid phase.Research limitations/implications: Future research is intended to address the development of a physical simulation methodology representing very high solidification rates used by High Pressure Die Casting (HPDC and to assess the microstructure refinement as a function of solidification rates.Practical implications: Advanced simulation capabilities including non-equilibrium thermal and structural characteristics of the magnesium alloys are required for the development of advanced metal casting technologies like vacuum assisted HPDC and its heat treatment.Originality/value: The presented results point out the direction for future research needed to simulate the alloy solidification in a laboratory environment representing industrial casting processes.

  2. Corrosion Screening of EV31A Magnesium and Other Magnesium Alloys using Laboratory-Based Accelerated Corrosion and Electro-Chemical Methods

    Science.gov (United States)

    2014-07-01

    Corrosion Screening of EV31A Magnesium and Other Magnesium Alloys Using Laboratory-Based Accelerated Corrosion and Electro-chemical Methods...originator. Army Research Laboratory Aberdeen Proving Ground, MD 21005-5066 ARL-TR-6899 July 2014 Corrosion Screening of EV31A...Magnesium and Other Magnesium Alloys Using Laboratory-Based Accelerated Corrosion and Electro-chemical Methods Brian E. Placzankis, Joseph P

  3. Formation and characterization of cerium conversion coatings on magnesium alloy

    Institute of Scientific and Technical Information of China (English)

    LI Lingjie; LEI Jinglei; YU Shenghai; TIAN Yujing; JIANG Qiquan; PAN Fusheng

    2008-01-01

    Chemical conversion treatment by rare earth metal salt solution was considered as an alternative to chromium chemical conversion treatment to improve the corrosion resistance of magnesium alloys. In this study, cerium conversion coatings formed on AZ31 magnesium alloy were characterized and the formation mechanism was discussed. X-ray photoelectron spectroscopy (XPS) analysis showed that cerium conversion coating consisted of cerium hydroxides/oxides, in which both tetravalent cerium Ce(IV) and trivalent cerium Ce(III) species co-existed. Cerium conversion coating was a two-layer structure. Atomic force microscopy (AFM) images revealed that the morphology of the inside layer was different from that of the outside one, which was responsible for the inherent adhesive weakness of the coating. Corrosion potential (Ecorr) measurements indicated that poor adhesion limited the improvement of the corrosion resistance of the coating. During the treating process, the increased pH value of the cerium salt solution led to the precipitation of cerium hydroxides/oxides. The formation kinetics of the coating followed a parabolic curve.

  4. 镁合金焊丝成分对镁钢异种金属CMT焊接性的影响%Effect of composition of magnesium alloy welding wire on weldability of heterogeneous metals of magnesium with steel by using CMT welding

    Institute of Scientific and Technical Information of China (English)

    陈剑虹; 余建永; 曹睿; 王培中

    2012-01-01

    Cold metal transfer (CMT) welding was used to lap the dissimilar metallic sheets of magnesium alloy AZ31B and galvanized steel plate HDG60, and three magnesium wire AZ92, AZ61,AND MnE21 were employed in the welding experiment. The result showed that a better weld could be formed with these wires in the case of appropriate welding parameters. However, the welding window of the AZ92 and AZ61 was wider, and that with MnE21 was narrower and noticeable cracks took place at the weld. It was shown by the analysis of joint interface microstructure that the joint would be divided into weld zone, brazing zone, and fusion zone. It resulted from the analysis of X-ray diffraction that, when the magnesium welding wire of AZ92 and AZ61 was employed, there could mainly be magnesium solid solution and such compounds as MgFeAlO4, Mg2Zn11 , and Al12Mg17 in the welding joint interface. When MnE21 was used as welding wire, there would basically be Mg solid solution and compounds Mg32Al49 and Al12Mg12 there. The results showed that the tensile sheerload of the joint reached 87. 5% of the magnesium base material with same dimensions when AZ61 wire was used. When other two Mg wires were used, the tensile sheer load would be less. In short, AZ61 wire would be more suitable for joining dissimilar metals between the magresium and steel.%采用CMT冷金属过渡焊对异种金属AZ31B镁合金板和HDG60镀锌钢板进行焊接,试验中采用AZ92、AZ61、MnE21镁合金焊丝.结果表明:在合适的工艺参数下,3种焊丝都能形成较好的焊缝,但AZ92、AZ61焊丝的焊接窗口比较宽,而MnE21焊丝的焊接窗口极窄,并且焊缝处有明显的裂纹.接头的界面组织分析表明,焊接接头被分成焊缝区、中间结合区、熔合区.通过X射线衍射分析得出,当采用AZ92、AZ61镁合金焊丝时,焊接结合面主要有Mg的固溶体,还有MgFeAlO4、Mg2Zn11、Al12 Mg17等化合物;采用MnE21镁合金焊丝时,焊接结合

  5. Corrosion and mechanical properties of AM50 magnesium alloy after being modified by 1 wt.% rare earth element gadolinium

    Institute of Scientific and Technical Information of China (English)

    杨淼; 刘耀辉; 刘家安; 宋雨来

    2014-01-01

    In order to improve the corrosion and mechanical properties of AM50 magnesium alloy, 1 wt.% Gd was used to modify the AM50 magnesium alloy. The microstructure, corrosion and mechanical properties were evaluated by X-ray diffraction (XRD), scanning electron microscopy (SEM), energy dispersive spectroscopy (EDS), electrochemical and mechanical stretch methods. The results indicated that β-Mg17Al12 phase decreased and Al2Gd3 and Al0.4GdMn1.6 phase existed after Gd addition. Because of the Gd addition, the grain of AM50 magnesium alloy was refined significantly, which improved the tensile strength of AM50 magnesium al-loy. The decreasing ofβ phase improved the corrosion resistance of the magnesium alloy. The fracture mechanism of the Gd modified AM50 magnesium alloy was quasi-cleavage fracture. The corrosion residual strength (CRS) of AM50 magnesium alloy was im-proved after 1 wt.% Gd addition.

  6. Hot Cracking in AZ31 and AZ61 Magnesium Alloy

    Institute of Scientific and Technical Information of China (English)

    C.J. Huang; C.M. Cheng; C.P. Chou; F.H. Chen

    2011-01-01

    This paper examined the impact of the number of thermal cycles and augmented strain on hot cracking in AZ31 and AZ61 magnesium alloy. Statistical analyses were performed. Following observation using a scanning electron microscope (SEM), an energy dispersive spectrometer (EDS) was used for component analysis. Results showed that Al content in magnesium alloy has an effect on hot cracking susceptibility. In addition, the nonequilibrium solidification process produced segregation in Al content, causing higher liquid Mg-alloy rich Al content at grain boundaries, and resulting into liquefied grain boundaries of partially melted zone (PMZ). In summary, under multiple thermal cycles AZ61 produced serious liquation cracking. AZ61 has higher (6 wt%) Al content and produced much liquefied Mg17Al12 at grain boundaries under multiple thermal cycles. The liquefied Mg17Al12 were pulled apart and hot cracks formed at weld metal HAZ due to the augmented strain. Since AZ31 had half the Al content of AZ61, its hot-cracking susceptibility was lower than AZ61. In addition, AZ61 showed longer total crack length (TCL) in one thermal cycle compared to that in three thermal cycles. This phenomenon was possibly due to high-temperature gasification of Al during the welding process, which resulted in lower overall Al content. Consequently, shorter hot cracks exhibited in three thermal cycles. It was found the Al content of AZ31 and AZ61 can be used to assess the hot-cracking susceptibility.

  7. CYCLIC FATIGUE RESISTANCE OF AZ91 MAGNESIUM ALLOY

    Directory of Open Access Journals (Sweden)

    Aneta Němcová

    2009-11-01

    Full Text Available The paper deals with determination of principal mechanical properties and the investigation of fatigue behaviour of AZ91 magnesium alloy. The experimental material was made by squeeze casting technique and heat treated to obtain T4 state (solution annealing, when hard, brittle Mg17Al12 intermetallic phase is dissolved. The basic mechanical properties (Young’s modulus, ultimate tensile strength, yield strength, elongation to fracture and reduction of area were determined by static tensile test. Furthermore, fatigue parameters were investigated. The S-N curve on the basis of smooth test bars tested under symmetrical push-pull loading at room temperature was evaluated. The measured data were subsequently used for fitting with suitable regression functions (Kohout & Věchet and Stromeyer for determination of the fatigue parameters. Fatigue limit sigma-c of the studied alloy for 108 cycles is approaching 50 MPa. In addition, the fracture surfaces were observed by scanning electron microscopy. The failure analysis proved that the striations were observed in fatigue crack propagation area and in the area of static fracture was observed the transgranular ductile fracture. The structure of the studied alloy in the basic state and after heat treatment was observed by light and scanning electron microscopy.

  8. Essential Magnesium Alloys Binary Phase Diagrams and Their Thermochemical Data

    Directory of Open Access Journals (Sweden)

    Mohammad Mezbahul-Islam

    2014-01-01

    Full Text Available Magnesium-based alloys are becoming a major industrial material for structural applications because of their potential weight saving characteristics. All the commercial Mg alloys like AZ, AM, AE, EZ, ZK, and so forth series are multicomponent and hence it is important to understand the phase relations of the alloying elements with Mg. In this work, eleven essential Mg-based binary systems including Mg-Al/Zn/Mn/Ca/Sr/Y/Ni/Ce/Nd/Cu/Sn have been reviewed. Each of these systems has been discussed critically on the aspects of phase diagram and thermodynamic properties. All the available experimental data has been summarized and critically assessed to provide detailed understanding of the systems. The phase diagrams are calculated based on the most up-to-date optimized parameters. The thermodynamic model parameters for all the systems except Mg-Nd have been summarized in tables. The crystallographic information of the intermetallic compounds of different binary systems is provided. Also, the heat of formation of the intermetallic compounds obtained from experimental, first principle calculations and CALPHAD optimizations are provided. In addition, reoptimization of the Mg-Y system has been done in this work since new experimental data showed wider solubility of the intermetallic compounds.

  9. Calcium orthophosphate coatings on magnesium and its biodegradable alloys.

    Science.gov (United States)

    Dorozhkin, Sergey V

    2014-07-01

    Biodegradable metals have been suggested as revolutionary biomaterials for bone-grafting therapies. Of these metals, magnesium (Mg) and its biodegradable alloys appear to be particularly attractive candidates due to their non-toxicity and as their mechanical properties match those of bones better than other metals do. Being light, biocompatible and biodegradable, Mg-based metallic implants have several advantages over other implantable metals currently in use, such as eliminating both the effects of stress shielding and the requirement of a second surgery for implant removal. Unfortunately, the fast degradation rates of Mg and its biodegradable alloys in the aggressive physiological environment impose limitations on their clinical applications. This necessitates development of implants with controlled degradation rates to match the kinetics of bone healing. Application of protective but biocompatible and biodegradable coatings able to delay the onset of Mg corrosion appears to be a reasonable solution. Since calcium orthophosphates are well tolerated by living organisms, they appear to be the excellent candidates for such coatings. Nevertheless, both the high chemical reactivity and the low melting point of Mg require specific parameters for successful deposition of calcium orthophosphate coatings. This review provides an overview of current coating techniques used for deposition of calcium orthophosphates on Mg and its biodegradable alloys. The literature analysis revealed that in all cases the calcium orthophosphate protective coatings both increased the corrosion resistance of Mg-based metallic biomaterials and improved their surface biocompatibility.

  10. Simulation of Magnesium Alloy AZ91D Microstructure Using Modified Cellular Automaton Method

    Institute of Scientific and Technical Information of China (English)

    HUO Liang; LI Bin; SHI Yufeng; XU Qingyan; HAN Zhiqiang; LIU Baicheng

    2009-01-01

    A two-dimensional modified cellular automaton model was developed to simulate the solidification process of magnesium alloy, The stochastic nucleation, solute redistribution, and growth anisotropy effects were taken into account in the present model. The model was used to simulate the grain size of magnesium alloy AZ91D for various cooling rates during the solidification process. To quantitatively validate the current model, metallographic expedments were carded out on specimens obtained from sand mold AZ91D step castings. The metallographic results agree well with the prediction results. The current model can be used to accurately predict the grain sizes of cast AZ91D magnesium alloy.

  11. Thermographic Study of Chip Temperature in High-Speed Dry Milling Magnesium Alloys

    Directory of Open Access Journals (Sweden)

    Kuczmaszewski Józef

    2016-06-01

    Full Text Available This paper presents an overview of the state of knowledge on temperature measurement in the cutting area during magnesium alloy milling. Additionally, results of own research on chip temperature measurement during dry milling of magnesium alloys are included. Tested magnesium alloys are frequently used for manufacturing elements applied in the aerospace industry. The impact of technological parameters on the maximum chip temperature during milling is also analysed. This study is relevant due to the risk of chip ignition during the machining process.

  12. Magnesium alloy AZ63A reinforcement by alloying with gallium and using high-disperse ZrO2 particles

    Directory of Open Access Journals (Sweden)

    J. Khokhlova

    2016-12-01

    Full Text Available The aim of this work was to obtain an experimental magnesium alloy by remelting standard AZ63A alloy with addition of gallium ligatures and ZrO2 particles. This allowed reinforcement of alloy and increase its hardness and Young's modulus. The chemical analysis of this alloy shows two types of structures which are evenly distributed in volume. Thus we can conclude that reinforcing effect is the result of formation of intermetallic phase Mg5-Ga2.

  13. Grain refinement in magnesium alloy AZ31 during hot deformation

    Energy Technology Data Exchange (ETDEWEB)

    Yang Xuyue; Miura, H.; Sakai, T. [Dept. of Mechanical Engineering and Intelligent Systems, Univ. of Electro-Communications, Chofu, Tokyo (Japan)

    2004-07-01

    The deformation behavior and structure changes of magnesium alloy AZ31 were studied in compression at temperatures ranging from 523 K to 673 K and at a strain rate of 3 x 10{sup -3} s{sup -1}. They depend sensitively on deformation temperature. At high temperatures, grain fragmentation takes place due to frequent formation of kink bands initially at corrugated grain boundaries and then in grain interiors, followed by full development of new grains in high strain. At lower temperatures, in contrast, twinning takes place in rather coarse grains and kink bands are formed mainly in finer original ones in low strain. It is concluded that new grain evolution can be controlled by a deformation-induced continuous reaction resulting in grain fragmentation by kink bands, i.e. continuous dynamic recrystallization (cDRX). The latter is discussed comparing with conventional, i.e. discontinuous, DRX. (orig.)

  14. Corrosion of friction stir welded magnesium alloy AM50

    Energy Technology Data Exchange (ETDEWEB)

    Zeng Rongchang [School of Material Science and Engineering, Chongqing University of Technology, Xingshenglu Rd. 4, Chongqing 400050 (China)], E-mail: rczeng2001@yahoo.com.cn; Chen Jun [School of Material Science and Engineering, Chongqing University of Technology, Xingshenglu Rd. 4, Chongqing 400050 (China); Dietzel, Wolfgang; Zettler, Rudolf; Santos, Jorge F. dos [GKSS-Forschungszentrum Geesthacht GmbH, Max Planck Strasse 1, 21502 Geesthacht (Germany); Lucia Nascimento, M. [Technische Universitaet Berlin, Fachgebiet Werkstofftechnik, Strasse des 17. Juni 135, 10623 Berlin (Germany); Kainer, Karl Ulrich [GKSS-Forschungszentrum Geesthacht GmbH, Max Planck Strasse 1, 21502 Geesthacht (Germany)

    2009-08-15

    The microstructure of a friction stir welded magnesium alloy AM50 was examined by means of optical light microscopy. The chemical composition, particularly the iron content, and morphology of the oxide film were analyzed and discerned via auger electron spectroscopy (AES) and X-ray photoelectron spectroscopy (XPS). Corrosion behaviour of the welds and base materials were investigated by virtue of neutral salt spray tests and potentiodynamic polarization measurements in conventional cells and in a mini cell. The results demonstrate that minor increases in iron concentration as might be speculated to occur as a consequence of tool/work piece interaction during the welding process on the corrosion resistance of the weld can be ignored. The corrosion morphology was predominantly influenced by the distribution of the Mg{sub 17}Al{sub 12} phase. Here, it was also found that the corrosion resistance of the friction stir weld varied in response to changes in the joint microstructure.

  15. Laser welding of AZ61 magnesium-based alloys

    Institute of Scientific and Technical Information of China (English)

    Wang Hongying; Li Zhijun; Zhang Yihui

    2006-01-01

    Laser welding of AZ61 magnesium alloys was carried out asing a CO2 laser weldingexperimental system.The welding properties of AZ61 sheets with different thickness were investigated.The effect of processing parameters including laser power, welding speed and protection gas flow was researched.The results show that laser power and welding speed have large effect on the weld width and joint dimensions.Protection gas flow has relatively slight effect on the weld width.The property test of three typical joints indicates that microhardness and tensile strength in weld zone are higher than that of AZ61 base metal.Joints with good appearance and excellent mechanical properties can be produced using CO2 laser welding method.The microstructure with small grains in weld zone is believed to be responsible for the excellent mechanical properties of AZ61 joints.

  16. Plasma process control for improved PEO coatings on magnesium alloys

    Science.gov (United States)

    Hussein, Riyad Omran

    Plasma Electrolytic Oxidation (PEO) is a high voltage plasma-assisted oxidation process uses an environmentally-friendly aqueous electrolyte to oxidize the metal surfaces to form ceramic oxide coatings which impart a high corrosion and wear resistance. One of the main advantages of PEO process is that it can be applied to treat samples with complex shapes, and surfaces with different composition and microstructure. The PEO process of Mg alloys is strongly influenced by such parameters as electrolyte composition and concentration, current or voltage applied and substrate alloy. Generally, these parameters have a direct influence on the discharging behavior. The discharges play an essential role in the formation and resulting composition of the 3-layer oxide structure. A detailed knowledge of the coating mechanisms is extremely important in order to produce a desired coating quality to reach the best performance of the PEO coatings in terms of corrosion resistance and tribological properties (wear rate, COF). During PEO processing of magnesium, some of the metal cations are transferred outwards from the substrate and react with anions to form ceramic coatings. Also, due to the high electric field in the discharge channels, oxygen anions transfer towards the magnesium substrate and react with Mg2+ cations to form a ceramic coating. Although, in general, PEO coating of Mg alloys produces the three-layered structure, the relative proportions of the three-layers are strongly influenced by the PEO processing parameters. In PEO process, the ceramic coating grows inwards to the alloy substrate and outwards to the coating surface simultaneously. For the coating growth, there are three simultaneous processes taking place, namely the electrochemical, the plasma chemical reactions and thermal diffusion. Optical emission spectroscopy (OES) was employed for the discharge characterization by following the substrate and electrolyte element present in the plasma discharge during the

  17. The Potential of Magnesium Alloys as Bioabsorbable/ Biodegradable Implants for Biomedical Applications

    Directory of Open Access Journals (Sweden)

    F. Živić

    2014-03-01

    Full Text Available The potential of magnesium alloys as bioabsorbable / biodegradable implants for biomedical applications has been extensively studied as emerging direction. This paper gives a review of current topics in this field. Research activities related to biomedical magnesium alloys have been pursued in two main directions, orthopedic and cardiovascular implants, by investigating different aspects of alloying system design, novel structures, degradation rate control, and surface modification methods. Magnesium alloys are currently considered for applications as load-bearing implant devices such as plates, screws and pins for repairing bone fracture. Highly important direction of research is degradable coronary stents. Degradable vessel stents promote stable vessel regeneration, unlike permanent stents. Different combinations of alloying elements have been investigated in order to decrease corrosion rate.Tribological issues are also important for understanding of different phenomenon related to prolongation of Mg alloys corrosion degradation time/rate, such as tribocorrosion, corrosion fatigue, and fatigue crack growth behavior.

  18. In vitro Degradation and Biocompatibility of Ca-P Coated Magnesium Alloy

    Institute of Scientific and Technical Information of China (English)

    XIAO Xing; ZHU Qing-san; SU Ying-chao; LI Guang-yu

    2013-01-01

    Calcium-phosphate compounds(Ca-P) coating was prepared on an Mg-Al alloy(AZ60).Biodegradation of Ca-P coated magnesium alloy was evaluated in simulated body fluid(SBF) by examining the changes in magnesium ion concentration and pH value,which indicated that the Ca-P coating on magnesium alloy strongly affected the corrosion of magnesium alloy.Osteoblast MC3T3-El cells were utilized to investigate the cellular cytocompatibility.The cytocompatibility was measured by carrying out a series of tests,such as cholecystokinin-octapeptide(CCK-8) test,alkaline phosphatase activity(ALP) test,cellular morphology of hematoxylin-eosin(HE) staining and the induction of apoptosis.It was found that the cell function showed better in the Ca-P coated Mg-alloy extract than in the uncoated magnesium alloy extract.In summary,the results indicate that the Ca-P coating can improve the corrosion resistance of magnesium alloy and elevate cellular proliferation and differentiation of osteoblast MC3T3-E1 cells.

  19. In vitro corrosion and biocompatibility study of phytic acid modified WE43 magnesium alloy

    Science.gov (United States)

    Ye, C. H.; Zheng, Y. F.; Wang, S. Q.; Xi, T. F.; Li, Y. D.

    2012-02-01

    Phytic acid (PA) conversion coating on WE43 magnesium alloy was prepared by the method of immersion. The influences of phytic acid solution with different pH on the microstructure, properties of the conversion coating and the corrosion resistance were investigated by SEM, FTIR and potentiodynamic polarization method. Furthermore, the biocompatibility of different pH phytic acid solution modified WE43 magnesium alloys was evaluated by MTT and hemolysis test. The results show that PA can enhance the corrosion resistance of WE43 magnesium especially when the pH value of modified solution is 5 and the cytotoxicity of the PA coated WE43 magnesium alloy is much better than that of the bare WE43 magnesium alloy. Moreover, all the hemolysis rates of the PA coated WE43 Mg alloy were lower than 5%, indicating that the modified Mg alloy met the hemolysis standard of biomaterials. Therefore, PA coating is a good candidate to improve the biocompatibility of WE43 magnesium alloy.

  20. Preparation of biomimetic hydrophobic coatings on AZ91D magnesium alloy surface

    Institute of Scientific and Technical Information of China (English)

    2010-01-01

    The hydrophobic coating has been a promising technology for improving surface performance. The surface performance of magnesium alloy has been limited in application. Furthermore, the hydrophobic of magnesium alloy is rarely investigated because magnesium alloy is an active metal alloy. In this paper, inspired by microstructure character of typical plant leaf surface such as lotus, the biomimetic hydrophobic coatings on AZ91D magnesium alloy surface were prepared by means of wet-chemical combining electroless. The samples were immersed into AgNO3 solution in wet-chemical method firstly. Then, biomimetic hydrophobic coatings were prepared by electroless after wet-method pretreatment. The microstructure was observed by SEM and the contact angles were measured by contact angle tester. The results indicated that the biomimetic hydrophobic coatings with uniform crystalline and dense structure could be obtained on AZ91D magnesium alloy surface. The results of contact angle revealed that the biomimetic nano-composite coatings were hydrophobic. The wet-chemical method treatment on the AZ91D magnesium alloy substrate provided a rough microstructure, thus improving adhesion of the coating and the substrate.

  1. Ternary Magnesium-Lithium Base Constitution Diagrams and Magnesium Alloys of Low Alloy Additions

    Science.gov (United States)

    1951-03-01

    testing machine using Templin Grips. Strain was measured with a Peters Ex- tensometer in conjunction with a Southwark-Emery stress- strain recorder. The...press. Originally, the equipment was mounted in a South- wark-Emery testing machine having a maximum available force of 50 tons. The equipment was...this development was described in the last Summary Report(l). Experimental work on the original holder machined from a block of aluminum alloy 20 was

  2. Laser Surface Alloying of Copper, Manganese, and Magnesium with Pure Aluminum Substrate

    Science.gov (United States)

    Jiru, Woldetinsay G.; Sankar, M. Ravi; Dixit, Uday S.

    2016-03-01

    Laser surface alloying is one of the recent technologies used in the manufacturing sector for improving the surface properties of the metals. Light weight materials like aluminum alloys, titanium alloys, and magnesium alloys are used in the locomotive, aerospace, and structural applications. In the present work, an experimental study was conducted to improve the surface hardness of commercially pure aluminum plate. CO2 laser is used to melt pre-placed powders of pure copper, manganese, and magnesium. Microstructure of alloyed surface was analyzed using optical microscope. The best surface alloying was obtained at the optimum values of laser parameters, viz., laser power, scan speed, and laser beam diameter. In the alloyed region, microhardness increased from 30 HV0.5 to 430 HV0.5, while it was 60 HV0.5 in the heat-affected region. Tensile tests revealed some reduction in the strength and total elongation due to alloying. On the other hand, corrosion resistance improved.

  3. Microstructure and texture evolution of AZ31 magnesium alloy during rolling

    Institute of Scientific and Technical Information of China (English)

    2008-01-01

    The production of magnesium alloy sheets normally involves several processing stages including hot rolling, cold rolling and intermediate annealing. The microstructure and texture evolution of AZ31 magnesium alloy sheets in different processing states were investigated by optical microscopy and X-ray diffraction technique. It is found that the microstructure of hot-rolled sheets is dominated by recrystallized equiaxed grains, while that of cold-rolled sheets is dominated by deformation twins. With final annealing applied on the cold-rolled sheets, fine recrystallization grains are obtained and ductility of the samples is increased. It is also found that the texture of magnesium alloy sheets prefers the basal texture, and other compositions of texture are relatively weak. Moreover,final annealing does not significantly affect texture distribution. The results of this study provide useful guidelines for optimizing the processing of magnesium alloys.

  4. Grain refinement of Mg-Al magnesium alloys by carbon inoculation

    Institute of Scientific and Technical Information of China (English)

    WANG Zhao-hui; KANG Yong-lin; ZHAO Hong-jin; XU Yue

    2006-01-01

    C2Cl6 was used as grain refiner for AM60 magnesium alloys. The effects of grain refinement process on chemical composition, microstructure, impact energy, hardness and mechanical properties of magnesium alloys were investigated with XRF spectrometer, optical and electronic microscopes, pendulum impact tester, hardness tester and MTS material testing machine. The results show that C2Cl6 has good effects on microstructure and mechanical properties of AM60 magnesium alloys. The optimum usage of C2Cl6 in AM60 for getting the best properties is 1.0%. The results of electronic microscopic examination and theoretical analyses show that Al4C3 should be the potent heterogeneous nucleant for Mg-Al magnesium alloys.

  5. Nanomechanical and Corrosion Properties of ZK60 Magnesium Alloy Improved by GD Ion Implantation

    Science.gov (United States)

    Tao, Xue Wei; Wang, Zhang Zhong; Zhang, Xiao Bo; Ba, Zhi Xin; Wang, Ya Mei

    2014-09-01

    Gadolinium (Gd) ion implantation with doses from 2.5 × 1016 to 1 × 1017 ions/cm2 into ZK60 magnesium alloy was carried out to improve its surface properties. X-ray photoelectron spectroscopy (XPS), nanoindenter, electrochemical workstation and scanning electron microscope (SEM) were applied to analyze the chemical composition, nanomechanical properties and corrosion characteristics of the implanted layer. The results indicate that Gd ion implantation produces a hybrid-structure protective layer composed of MgO, Gd2O3 and metallic Gd in ZK60 magnesium alloy. The surface hardness and modulus of the Gd implanted magnesium alloy are improved by about 300% and 100%, respectively with the dose of 1 × 1017 ions/cm2, while the slowest corrosion rate of the magnesium alloy in 3.5 wt.% NaCl solution is obtained with the dose of 5 × 1016 ions/cm2.

  6. In vitro studies of biomedical magnesium alloys in a simulated physiological environment: a review.

    Science.gov (United States)

    Xin, Y; Hu, T; Chu, P K

    2011-04-01

    In spite of the immense potential of biodegradable magnesium alloys, the fast degradation rates of Mg-based biomedical implants in the physiological environment impose severe limitations in many clinical applications. Consequently, extensive in vitro studies have been carried out to investigate the materials' performance and fathom the associated mechanisms. Here, an up-to-date review of the in vitro studies on biomedical magnesium alloys in a simulated physiological environment is provided. This review focuses on four topics: (1) materials selection and in vitro biocompatibility of biomedical magnesium alloys; (2) in vitro degradation of biomedical magnesium alloys in simulated physiological environments, specifically discussing corrosion types, degradation rates, corrosion products and impact of the constituents in body fluids on materials degradation; (3) selection of suitable test media for in vitro assessment; and (4) future research trends.

  7. A novel dual nickel coating on AZ91D magnesium alloy

    Institute of Scientific and Technical Information of China (English)

    2008-01-01

    Magnesium alloys covered with metal coating display excellent corrosion resistance,wear resistance,conductivity and electromagnetic shielding properties.The electroless plating Ni-P as boRom layer following the electroplating nickel as surface layer on AZ91D magnesium alloy was investigated.The coating surface morphology was observed with SEM and the structure was analyzed with XRD.Electrochemical tests and salt spray tests were carried out to study the corrosion resistance.The experimental results indicate that the dual coating is uniform,compact and pore-free.The adhesion strength between magnesium alloy substrate and electroless plating Ni-P bottom layer and electroplating nickel surface layer is perfect.The corrosion resistance of AZ91D magnesium alloy is greatly improved after being protected with the dual coating.

  8. European Community research on forging of magnesium alloys (MagForge): state of affairs

    NARCIS (Netherlands)

    Sillekens, W.H.; Chevaleyre, F.; Gantar, G.

    2009-01-01

    While the interest in wrought magnesium applications is growing, forging of magnesium alloys in Europe and beyond is still restricted to a few specialized companies that operate for niche markets. Technical matters that relate to this are underdeveloped mechanical properties of available feedstock m

  9. Biodegradable Magnesium Alloys for Orthopaedic Applications: A Review on Corrosion, Biocompatibility and Surface Modifications.

    OpenAIRE

    Agarwal, Sankalp; Curtin, James; Duffy, Brendan; Jaiswal, Swarna

    2016-01-01

    Magnesium (Mg) and its alloys have been extensively explored as potential biodegradable implant materials for orthopaedic applications (e.g. Fracture fixation). However, the rapid corrosion of Mg based alloys in physiological conditions has delayed their introduction for therapeutic applications to date. The present review focuses on corrosion, biocompatibility and surface modifications of biodegradable Mg alloys for orthopaedic applications. Initially, the corrosion behaviour of Mg alloys an...

  10. Corrosion Protection of AM50 Magnesium Alloy by Nafion/DMSO Organic Coatings

    Institute of Scientific and Technical Information of China (English)

    SONG Renguo; ZHENG Xiaohua; BAI Shuju; BLAWERT Carsten; DIETZEL Wolfgang

    2008-01-01

    The effectiveness of the corrosion protection of Nafion/Dimethysulfoxid (DMSO) organic coatings for AM50 magnesium alloy prepared by simple immersion and heat treatment was investigated. Its corrosion resistance and morphologies of the Nafion/DMSO organic coatings were studied by electrochemical corrosion testing and optical microscopy. The results show that Nafion/DMSO organic coatings can improve the corrosion resistance of AM50 magnesium alloy effectively. Also, the corrosion resistance increases with the surface density of the organic coatings.

  11. Evaluation of magnesium ions release, biocorrosion, and hemocompatibility of MAO/PLLA-modified magnesium alloy WE42.

    Science.gov (United States)

    Lu, Ping; Cao, Lu; Liu, Yin; Xu, Xinhua; Wu, Xiangfeng

    2011-01-01

    Magnesium alloys may potentially be applied as biodegradable metallic materials in cardiovascular stent. However, the high corrosion rate hinders its clinical application. In this study, a new approach was adopted to control the corrosion rate by fabricating a biocompatible micro-arc oxidation/poly-L-lactic acid (MAO/PLLA) composite coating on the magnesium alloy WE42 substrate and the biocompatibility of the modified samples was investigated. The scanning electronic microscope (SEM) images were used to demonstrate the morphology of the samples before and after being submerged in hanks solution for 4 weeks. The degradation was evaluated through the magnesium ions release rate and electrochemical impedance spectroscopy (EIS) test. The biocompatibility of the samples was demonstrated by coagulation time and hemolysis behavior. The result shows that the poly-L-lactic acid (PLLA) effectively improved the corrosion resistance by sealing the microcracks and microholes on the surface of the MAO coating. The modified samples had good compatibility.

  12. Stamping Formability of ZE10 Magnesium Alloy Sheets

    Institute of Scientific and Technical Information of China (English)

    Liu Ying; Li Yuanyuan; Li Wei

    2007-01-01

    ZE10 magnesium alloy sheets were prepared through ingot casting and the hot-rolling process. The mechanical properties, conical cup value (CCV), bore expanding performance, and limit drawing ratio (LDR) were investigated to examine the stamping formability of ZE10 alloy sheets, at temperatures ranging from 20 to 300 ℃. The results showed that the tensile strength decreased, whereas, plasticity, drawing-bulging performance, bore expanding properties, and deep drawing performance increased markedly at elevated temperatures. The CCV specimens could be drawn into the conical die's underside cylindrical hole from the conical cliff, without cracking, and could have the minimum CCV at 200 and 250 ℃. In the bore-expanding test, the bore (Φ10 mm) could be expanded to the dimension of the punch (Φ25 mm) and the maximum bore-expanding ratio could be achieved at above 150 ℃. The limiting drawing ratio (LDR) of 2.85 is acquired during the deep drawing test at 230 ℃ with the punch temperature of 20~ 50 ℃, the punch velocity of 50 mm·min-1, and the mixture of graphite and cylinder grease as lubricant.

  13. Portevin-Le Chatelier effect of LA41 magnesium alloys

    Institute of Scientific and Technical Information of China (English)

    WANG Cong; XU Yongbo; HAN Enhou

    2007-01-01

    Uni-axial tensile deformation of LA41 magne-sium alloy has been carried out and the Portevin-Le Chatelier (PLC) effect,also known as serrated flow or plastic instabil-ity,is observed.This kind of alloy exhibits negative strain rate sensitivity (SRS) at room temperature,that is,SRS is negative at the strain rate range from 3.33 ×10-4 to 6.66×10-3 s-1 at ambient temperature Both ultimate stress (σb) and 0.2% proof stress (σ0.2) decrease when strain rate (ε) increases,whilst critical strain (εc) of serrated flow is found to rise with enhancing ε.A new explanation for this unusual phenomenon is presented.The model of dynamic strain aging (DSA) is established through diffusion of solute atoms to mobile dislocations,which are temporarily arrested at obstacles.Such interaction renders the movement of mobile dislocations more difficult so as to neceessitate the required force to overcome the obstacles.

  14. A Study of Magnesium-Base Metallic Systems and Development of Principles for Creation of Corrosion-Resistant Magnesium Alloys

    Science.gov (United States)

    Mukhina, I. Yu.

    2014-11-01

    The effect of 26 alloying elements on the corrosion resistance of high-purity magnesium in a 0.5-n solution of sodium chloride and in a humid atmosphere (0.005 n) is studied. The Mg - Li, Mg - Ag, Mg - Zn, Mg - Cu, Mg - Gd, Mg - Al, Mg - Zr, Mg - Mn and other binary systems, which present interest as a base for commercial or perspective castable magnesium alloys, are studied. The characteristics of corrosion resistance of the binary alloys are analyzed in accordance with the group and period of the Mendeleev's periodic law. The roles of the electrochemical and volume factors and of the factor of the valence of the dissolved element are determined.

  15. Semi-solid metal processing of aluminum alloy A356 and magnesium alloy AZ91: Comparison based on metallurgical consideration

    Energy Technology Data Exchange (ETDEWEB)

    Kleiner, S.; Beffort, O. [Swiss Federal Laboratories for Materials Testing and Research, EMPA Thun, CH-3602 Thun (Switzerland); Ogris, E.; Uggowitzer, P.J. [Institute of Metallurgy, ETH Swiss Federal Institute of Technology, CH-8092 Zuerich (Switzerland)

    2003-09-01

    Thixocasting or rheocasting of AZ and AM magnesium alloys continues to be a problematic case in semi-solid processing. The comparison with the aluminum thixo alloy A356 shows that the metallurgical and physical properties of the Mg alloy AZ91 are little compatible with this technology: The conclusions from this study are of fundamental importance for future developments in this field of research. (Abstract Copyright [2003], Wiley Periodicals, Inc.)

  16. In vitro biocompatibility and endothelialization of novel magnesium-rare Earth alloys for improved stent applications.

    Directory of Open Access Journals (Sweden)

    Nan Zhao

    Full Text Available Magnesium (Mg based alloys are the most advanced cardiovascular stent materials. This new generation of stent scaffold is currently under clinical evaluation with encouraging outcomes. All these Mg alloys contain a certain amount of rare earth (RE elements though the exact composition is not yet disclosed. RE alloying can usually enhance the mechanical strength of different metal alloys but their toxicity might be an issue for medical applications. It is still unclear how RE elements will affect the magnesium (Mg alloys intended for stent materials as a whole. In this study, we evaluated MgZnCaY-1RE, MgZnCaY-2RE, MgYZr-1RE, and MgZnYZr-1RE alloys for cardiovascular stents applications regarding their mechanical strength, corrosion resistance, hemolysis, platelet adhesion/activation, and endothelial biocompatibility. The mechanical properties of all alloys were significantly improved. Potentiodynamic polarization showed that the corrosion resistance of four alloys was at least 3-10 times higher than that of pure Mg control. Hemolysis test revealed that all the materials were non-hemolytic while little to moderate platelet adhesion was found on all materials surface. No significant cytotoxicity was observed in human aorta endothelial cells cultured with magnesium alloy extract solution for up to seven days. Direct endothelialization test showed that all the alloys possess significantly better capability to sustain endothelial cell attachment and growth. The results demonstrated the promising potential of these alloys for stent material applications in the future.

  17. Direct Electroless Nickel Plating on AZ91D Magnesium Alloy from a Sulfate Solution and its Deposition Mechanism

    Institute of Scientific and Technical Information of China (English)

    GU Chang-dong; LIAN Jian-she; LI Guang-yu; NIU Li-yuan; JIANG Zhong-hao

    2004-01-01

    A bath of electroless plating Ni on the AZ91D magnesium alloy, containing sulfate nickel, was given in this paper. The nucleation mechanism of Ni-P deposits on the AZ91D magnesium alloy was studied by using XRD and SEM.The electroless Ni-P deposits were preferentially nucleated on the β (Mg17Al12) phase and extended to the primary and eutectic α phases of the AZ91D magnesium alloy.

  18. Direct Electroless Nickel Plating on AZ91D Magnesium Alloy from a Sulfate Solution and its Deposition Mechanism

    Institute of Scientific and Technical Information of China (English)

    GUChang-dong; LIANJian-she; LIGuang-yu; NIULi-yuan; JIANGZhong-hao

    2004-01-01

    A bath of electroless plating Ni on the AZ91D magnesium alloy, containing sulfate nickel, was given in this paper. The nucleation mechanism of Ni-P deposits on the AZ91D magnesium alloy was studied by using XRD and SEM. The electroless Ni-P deposits were preferentially nucleated on the β(Mg17Al12) phase and extended to the primary and eutectic α phases of the AZ91D magnesium alloy.

  19. Hemolysis and cytotoxicity mechanisms of biodegradable magnesium and its alloys.

    Science.gov (United States)

    Zhen, Zhen; Liu, Xiaoli; Huang, Tao; Xi, TingFei; Zheng, Yufeng

    2015-01-01

    Good hemocompatibility and cell compatibility are essential requirements for coronary stents, especially for biodegradable magnesium alloy stents, which could change the in situ environment after implanted. In this work, the effects of magnesium ion concentration and pH value on the hemolysis and cytotoxicity have been evaluated. Solution with different Mg(2+) concentration gradients and pH values of normal saline and cell culture media DMEM adjusted by MgCl2 and NaOH respectively were tested for the hemolysis and cell viability. Results show that even when the concentration of Mg(2+) reaches 1000 μg/mL, it has little destructive effect on erythrocyte, and the high pH value over 11 caused by the degradation is the real reason for the high hemolysis ratio. Low concentrations of Mg(2+) (300 μg/mL) could induce obvious death of the L929 cells. The pH of the extract plays a synergetic effect on cytotoxicity, due to the buffer action of the cell culture medium. To validate this conclusion, commercial pure Mg using normal saline and PBS as extract was tested with the measurement of pH and Mg(2+) concentration. Pure Mg leads to a higher hemolysis ratio in normal saline (47.76%) than in buffered solution (4.38%) with different pH values and low concentration of Mg(2+). The Mg extract culture media caused no cytotoxicity, with pH=8.44 and 47.80 μg/mL Mg(2+). It is suggested that buffered solution and dynamic condition should be adopted in the hemolysis evaluation.

  20. Feasibility of Substituting Cerium-Rich Metal by La-Pr-Ce Alloy in Magnesium Alloy

    Institute of Scientific and Technical Information of China (English)

    伏思静; 赵平

    2004-01-01

    In magnesium alloy ZM3, using cheap Lanthanum-praseodymium-cerium (LPC) rare earth as a substitute for rich-cerium rare earth was studied. The experimental results show that when the adding amount of LPC is between 2.53% and 3.33%, the tensile strength increases as the adding amount of LPC increases; when the amount of RE is 2.53% and 3.33%, the average tensile strength is 142.35, 153.65 MPa respectively. The results show that LPC rare earth replacing rich Ce rare earth is feasible for the tensile strength of ZM3.

  1. Forming of magnesium alloy microtubes in the fabrication of biodegradable stents

    Institute of Scientific and Technical Information of China (English)

    Lixiao Wang; Gang Fang; Lingyun Qian; Sander Leeflang; Jurek Duszczyk; Jie Zhou

    2014-01-01

    Magnesium alloys have, in recent years, been recognized as highly promising biodegradable materials, especially for vascular stent applications. Forming of magnesium alloys into high-precision thin-wall tubes has however presented a technological barrier in the fabrication of vascular stents, because of the poor workability of magnesium at room temperature. In the present study, the forming processes, i.e., hot indirect extrusion and multi-pass cold drawing were used to fabricate seamless microtubes of a magnesium alloy. The magnesium alloy ZM21 was selected as a representative biomaterial for biodegradable stent applications. Microtubes with an outside diameter of 2.9 mm and a wall thickness of 0.2 mm were successfully produced at the fourth pass of cold drawing without inter-pass annealing. Dimensional evaluation showed that multi-pass cold drawing was effective in correcting dimensional non-uniformity arising from hot indirect extrusion. Examinations of the microstructures of microtubes revealed the generation of a large number of twins as a result of accumulated work hardening at the third and fourth passes of cold drawing, corresponding to the significantly raised forming forces. The work demonstrated the viability of the forming process route selected for the fabrication of biodegradable magnesium alloy microtubes.

  2. Fatigue behavior of the magnesium alloy ZK60 in high cycle fatigue

    NARCIS (Netherlands)

    Constantinescu, D.M.; Moldovan, P.; Sillekens, W.H.; Sandu, M.; Apostol, D.A.; Miron, M.C.

    2009-01-01

    Not too much information is available in the literature for establishing fatigue properties of magnesium alloys. A compilation of existing fatigue and fatigue crack growth data of different Mg-alloys has been published by ASM International. One can underline that fatigue properties of some of the st

  3. Plasma electrolytic oxidation coating on AZ91 magnesium alloy modified by neodymium and its corrosion resistance

    Science.gov (United States)

    Song, Y. L.; Liu, Y. H.; Yu, S. R.; Zhu, X. Y.; Wang, Q.

    2008-03-01

    Ceramic coatings on the surfaces of Mg-9Al-1Zn (AZ91) magnesium alloy and Mg-9Al-1Zn-1Nd magnesium alloy (AZ91 magnesium alloy modified by neodymium, named as AZ91Nd in this paper) are synthesized in aluminate electrolyte by plasma electrolytic oxidation (PEO) process, respectively. X-ray diffraction and X-ray photoelectron spectroscopy analyses show the PEO coating on the Mg-9Al-1Zn-1Nd alloy comprises not only MgO and Al 2O 3, which are found in the coating on the AZ91 alloy, but also a trace amount of Nd 2O 3. Microstructure observations indicate the addition of Nd can decrease the sizes of β phases and form Al 2Nd intermetallics in the AZ91 alloy. The fine β phases can effectively restrain the formation of unclosed-holes and greatly decrease the sizes of pores in the coating during the PEO process. In addition, the Al 2Nd intermetallics can be completely covered due to the lateral growth of the PEO coatings formed on the α and β phases. As a result, the coating on the AZ91Nd alloy possesses a dense microstructure compared with that on the AZ91 alloy. The following corrosion tests indicate the corrosion resistance of the PEO coating on the AZ91Nd alloy is evidently higher than that of the PEO coating on the AZ91 alloy.

  4. A modified Johnson-Cook constitutive relationship for a rare-earth containing magnesium alloy

    Institute of Scientific and Technical Information of China (English)

    陈道伦; 李德江; 曾小勤

    2013-01-01

    Lightweight magnesium alloy has recently attracted a considerable interest in the automotive and aerospace industries to improve fuel efficiency and reduce CO2 emissions via the weight reduction of vehicles. Rare-earth (RE) element addition can re-markably improve the mechanical properties of magnesium alloys through weakening crystallographic textures associated with the strong mechanical anisotropy and tension-compression yield asymmetry. While the addition of RE elements sheds some light on the alteration in the mechanical anisotropy, available information on the constitutive relationships used to describe the flow behavior of RE-containing magnesium alloys is limited. To establish such a constitutive relationship, uniaxial compressive deformation tests were first conducted on an extruded Mg-10Gd-3Y-0.5Zr (GW103K) magnesium alloy at the strain rates ranging from 1×10-1 to 1×10-4 s-1 at room temperature. A modified Johnson-Cook constitutive equation based on a recent strain hardening equation was proposed to predict the flow stresses of GW103K alloy. Comparisons between the predicted and experimental results showed that the modified Johnson-Cook constitutive equation was able to predict the flow stresses of the RE-containing magnesium alloy fairly accurately with a standard deviation of about 1.8%.

  5. Effect of Alternating Bending on Texture, Structure, and Elastic Properties of Sheets of Magnesium Lithium Alloy

    Directory of Open Access Journals (Sweden)

    N. M. Shkatulyak

    2015-01-01

    Full Text Available The effect of low-cycle alternating bending at room temperature on the crystallographic texture, metallographic structure, and elastic properties of sheets of MgLi5 (mass magnesium alloy after warm cross-rolling has been studied. Texture of alloy is differed from the texture of pure magnesium. The initial texture of alloy is characterized by a wide scatter of basal poles in the transverse direction. In the process of alternating bending, the changes in the initial texture and structure (which is represented by equiaxed grains containing twins lead to regular changes in the anisotropy of elastic properties.

  6. Review of grain refinement methods for as-cast microstructure of magnesium alloy

    Directory of Open Access Journals (Sweden)

    Song Changjiang

    2009-05-01

    Full Text Available As the lightest structural metal, Mg and Mg-based alloys have great potential applications in the aerospace, automotive and nuclear industries. However, such applications have been limited by low ductility and strength. Theoretically, small grain sized structure can synchronously improve its ductility and strength. Yet, universally reliable grain refi nement techniques for the magnesium alloys are still under investigation and some are in strong debating. This paper presents a brief review of development of grain refi nement methods for magnesium alloys, which would contribute to a better understanding of the factors controlling grain refi nement and provide an outlook of future research in this field.

  7. Role of multi-microalloying by rare earth elements in ductilization of magnesium alloys

    Directory of Open Access Journals (Sweden)

    Yuanding Huang

    2014-03-01

    Full Text Available The present work investigates the influences of microalloying with rare earths on the mechanical properties of magnesium alloys. The amount of each rare earth element is controlled below 0.4 wt.% in order not to increase the cost of alloy largely. The synergic effects from the multi-microalloying with rare earths on the mechanical properties are explored. The obtained results show that the as-cast magnesium alloys multi-microalloying with rare earths possesses a quite high ductility with a tensile strain up to 25–30% at room temperature. Moreover, these alloys exhibit much better corrosion resistance than AZ31 alloy. The preliminary in situ neutron diffractions on the deformation of these alloys indicate that the multi-microalloying with rare earths seems to be beneficial for the activation of more slip systems. The deformation becomes more homogeneous and the resultant textures after deformation are weakened.

  8. Controlling microstructure and texture in magnesium alloy sheet by shear-based deformation processing

    Science.gov (United States)

    Sagapuram, Dinakar

    Application of lightweight Mg sheet is limited by its low workability, both in production of sheet (typically by multistep hot and cold-rolling) and forming of sheet into components. Large strain extrusion machining (LSEM), a constrained chip formation process, is used to create Mg alloy AZ31B sheet in a single deformation step. The deformation in LSEM is shown to be intense simple shear that is confined to a narrow zone, which results in significant deformation-induced heating up to ~ 200°C and reduces the need for pre-heating to realize continuous sheet forms. This study focuses on the texture and microstructure development in the sheet processed by LSEM. Interestingly, deep, highly twinned steady-state layer develops in the workpiece subsurface due to the compressive field ahead of the shear zone. The shear deformation, in conjunction with this pre-deformed twinned layer, results in tilted-basal textures in the sheet with basal planes tilted well away from the surface. These textures are significantly different from those in rolled sheet, where basal planes are nearly parallel to the surface. By controlling the strain path, the basal plane inclination from the surface could be varied in the range of 32-53°. B-fiber (basal plane parallel to LSEM shear plane), associated with basal slip, is the major texture component in the sheet. An additional minor C2-fiber component appears above 250°C due to the thermal activation of pyramidal slip. Together with these textures, microstructure ranges from severely cold-worked to (dynamically) recrystallized type, with the corresponding grain sizes varying from ultrafine- (~ 200 nm) to fine- (2 mum) grained. Small-scale limiting dome height (LDH) confirmed enhanced formability (~ 50% increase in LDH) of LSEM sheet over the conventional rolled sheet. Premature, twinning-driven shear fractures are observed in the rolled sheet with the basal texture. In contrast, LSEM sheet with a tilted-basal texture favorably oriented for

  9. Semi-solid slurry of AZ91 magnesium alloy prepared by electromagnetic stirring near liquidus temperature

    Institute of Scientific and Technical Information of China (English)

    2007-01-01

    An electromagnetic stirring process near liquidus temperature was designed and demonstrated experimentally to produce semi-solid slurry of AZ91 magnesium alloy, in order to avoid not only contamination from mechanical stirring but also the inflammation of Mg alloy melt at elevated temperature. AZ91 alloy feedstock was isothermally heat treated at 600-610 ℃ for 20 min, and then stirred by electromagnetic field. Globular primary particle characteristic was observed optically in the castings. Mechanical properties were also studied.

  10. A Review of Dissimilar Welding Techniques for Magnesium Alloys to Aluminum Alloys

    Directory of Open Access Journals (Sweden)

    Liming Liu

    2014-05-01

    Full Text Available Welding of dissimilar magnesium alloys and aluminum alloys is an important issue because of their increasing applications in industries. In this document, the research and progress of a variety of welding techniques for joining dissimilar Mg alloys and Al alloys are reviewed from different perspectives. Welding of dissimilar Mg and Al is challenging due to the formation of brittle intermetallic compound (IMC such as Mg17Al12 and Mg2Al3. In order to increase the joint strength, three main research approaches were used to eliminate or reduce the Mg-Al intermetallic reaction layer. First, solid state welding techniques which have a low welding temperature were used to reduce the IMCs. Second, IMC variety and distribution were controlled to avoid the degradation of the joining strength in fusion welding. Third, techniques which have relatively controllable reaction time and energy were used to eliminate the IMCs. Some important processing parameters and their effects on weld quality are discussed, and the microstructure and metallurgical reaction are described. Mechanical properties of welds such as hardness, tensile, shear and fatigue strength are discussed. The aim of the report is to review the recent progress in the welding of dissimilar Mg and Al to provide a basis for follow-up research.

  11. Effects of Alloying Elements on Microstructure and Properties of Magnesium Alloys for Tripling Ball

    Science.gov (United States)

    Xiao, D. H.; Geng, Z. W.; Chen, L.; Wu, Z.; Diao, H. Y.; Song, M.; Zhou, P. F.

    2015-10-01

    In order to find good candidate materials for degradable fracturing ball applications, Mg-Al-Zn-Cu alloys with different contents of aluminum, zinc, and copper were prepared by ingot metallurgy. The effects of aluminum, zinc, and copper additions on the microstructure, compressive strength, and rapid decomposition properties of the alloys have been investigated using scanning electron microscopy, compressive tests, and immersion tests. The results show that the addition of high contents Al (15 to 20 wt pct) in pure magnesium promotes a large number of network-like β-Mg17All2 phases, which helps produce more micro-thermocouples to accelerate the corrosion process in 3 wt pct potassium chloride (KCl) at 366 K (93 °C). Adding different Zn contents improves the compressive properties of Mg-20Al alloys drastically. However, it decreases the decomposition rate in 3 wt pct KCl at 366 K (93 °C). Small amount of Cu will slightly reduce the compressive strength of Mg-20Al-5Zn alloy but dramatically increase its decomposition rate.

  12. Finite Element Based Physical Chemical Modeling of Corrosion in Magnesium Alloys

    Directory of Open Access Journals (Sweden)

    Venkatesh Vijayaraghavan

    2017-03-01

    Full Text Available Magnesium alloys have found widespread applications in diverse fields such as aerospace, automotive, bio-medical and electronics industries due to its relatively high strength-to-weight ratio. However, stress corrosion cracking of these alloys severely restricts their applications in several novel technologies. Hence, it will be useful to identify the corrosion mechanics of magnesium alloys under external stresses as it can provide further insights on design of these alloys for critical applications. In the present study, the corrosion mechanics of a commonly used magnesium alloy, AZ31, is studied using finite element simulation with a modified constitutive material damage model. The data obtained from the finite element modeling were further used to formulate a mathematical model using computational intelligence algorithm. Sensitivity and parametric analysis of the derived model further corroborated the mechanical response of the alloy in line with the corrosion physics. The proposed approach is anticipated to be useful for materials engineers for optimizing the design criteria for magnesium alloys catered for high temperature applications.

  13. Equal Channel Angular Deformation (ECAD) of As-Cast AM60 Magnesium Alloy

    Institute of Scientific and Technical Information of China (English)

    Peng LUO; Xiaolin WU; Kenong XIA

    2003-01-01

    As-cast AM60 magnesium alloy ingot with grains coarser than those of as-extruded AZ series is more liable to produce cracks under ECAD with severe shear strain. A feasible scheme of equal channel angular deformation (ECAD) for as-cast AM60 magnesium alloy ingot was proposed in this paper. The tests were conducted on Instron machine with hydraulic back-force machine. Through analysing load vs displacement curves, the effects of ECAD processing conditions on deformability and microstructure of as-cast magnesium AM60 billets were discussed. During testing,the back-force employment was helpful to keep ECAD processing more stable. And with back-force, it was observed that the number of ECAD passes in different routes could tremendously affect the deformability and microstructure of magnesium specimens. It was concluded that ECAD processing is entirely feasible for as-cast magnesium AM60alloy under severe shear strain, and back-force employment, multi-passes deformation and lubrication of graphite paper are the factors primarily beneficial to improvement of deformability and refinement of grained structure. This work provides a way to produce magnesium alloy with fine-grained structure directly from casting ingot by ECAD technique.

  14. Strength and ductility with {10͞11} — {10͞12} double twinning in a magnesium alloy

    Science.gov (United States)

    Lentz, M.; Risse, M.; Schaefer, N.; Reimers, W.; Beyerlein, I. J.

    2016-04-01

    Based on their high specific strength and stiffness, magnesium alloys are attractive for lightweight applications in aerospace and transportation, where weight saving is crucial for the reduction of carbon dioxide emissions. Unfortunately, the ductility of magnesium alloys is usually limited. It is thought that one reason for the lack of ductility is that the development of -- double twins (DTW) cause premature failure of magnesium alloys. Here we show with a magnesium alloy containing 4 wt% lithium, that the same impressively large compression failure strains can be achieved with DTWs as without. The DTWs form stably across the microstructure and continuously throughout straining, forming three-dimensional intra-granular networks, a potential strengthening mechanism. We rationalize that relatively easier slip characteristic of this alloy plastically relaxed the localized stress concentrations that DTWs can generate. This result may provide key insight and an alternative perspective towards designing formable and strong magnesium alloys.

  15. Study on vertical mandibular distraction osteogenesis using magnesium alloy on canine

    Directory of Open Access Journals (Sweden)

    Chengyue Wang

    2014-10-01

    Full Text Available The bone formation feasibility by a novel magnesium alloy device was evaluated using a canine vertical mandibular distraction osteogenesis (DO model. Osteotomies were performed in the area where last 3 star׳s teeth of left mandibular were pulled out before 3 months. Both AZ31 magnesium alloy (n=6 and 316L stainless steel (n=6 distraction devices were implanted. The distraction osteogenesis was carried out with a latency of 5 days after mandibular osteotomy. Distraction proceeded at a rate of 0.3 mm/8 h for 7 days and followed by 4 weeks of consolidations. The evaluations were conducted by scanning electron microscopy (SEM and histological examinations. There were osteoblasts and trabecular bones formations manifestly in both groups. There was no significant difference in the bone mineral density between the two groups. The surface of the magnesium alloy was much more cracked and uneven, resulting from the surface pitting corrosion. The crew nails were closely combined with the surrounding bone tissue. AZ31 magnesium alloy exhibited a certain degradation rate in mandibular and did not post a negative effect on the kidney and liver. The observations in magnesium alloys group is consistent with the stainless steel group.

  16. Calcium phosphate coating on magnesium alloy by biomimetic method :Investigation of morphology ,composition and formation process

    Institute of Scientific and Technical Information of China (English)

    2008-01-01

    Magnesium alloy has similar mechanical properties with natural bone and can degrade via corrosion in the electrolytic environment of the human body.Calcium phosphate has been proven to possess bioactivity and bone inductivity.In order to integrate both advantages,calcium phosphate coating was fabricated on magnesium alloy by a biomimetic method.Supersaturated calcification solutions (SCSs) with different Ca/P ratio and C1- concentration were used as mimetic solutions.The morphology,composition and formation process of the coating were studied with scanning electron microscopy (SEM),energy dispersive spectrometer (EDS),Fourier transformed infrared spectroscopy (FTIR) and X-ray diffraction (XRD).The results show that a uniform calcium phosphate coating was observed on magnesium alloy,the properties of which could be adjusted by the SCSs with different Ca/P ratio.The formation process of the coating was explored by immersing magnesium alloy in SCSs with different Cl- concentration which could adjust the hydrogen production.According to SEM results,the hydrogen bubbles were associated with the formation of grass-like and flower-like coating morphologies.In conclusion,the biomimetic method was effective to form calcium phosphate coating on magnesium alloy and the morphology and composition of the coating could be accommodated by the Ca/P ratio and Cl- concentration in SCSs.

  17. Study on vertical mandibular distraction osteogenesis using magnesium alloy on canine

    Institute of Scientific and Technical Information of China (English)

    Chengyue Wang; Shufeng Wang; Yusheng Yao; Fuzhai Cui

    2014-01-01

    The bone formation feasibility by a novel magnesium alloy device was evaluated using a canine vertical mandibular distraction osteogenesis (DO) model. Osteotomies were performed in the area where last 3 star's teeth of left mandibular were pulled out before 3 months. Both AZ31 magnesium alloy (n=6) and 316L stainless steel (n=6) distraction devices were implanted. The distraction osteogenesis was carried out with a latency of 5 days after mandibular osteotomy. Distraction proceeded at a rate of 0.3 mm/8 h for 7 days and followed by 4 weeks of consolidations. The evaluations were conducted by scanning electron microscopy (SEM) and histological examinations. There were osteoblasts and trabecular bones formations manifestly in both groups. There was no significant difference in the bone mineral density between the two groups. The surface of the magnesium alloy was much more cracked and uneven, resulting from the surface pitting corrosion. The crew nails were closely combined with the surrounding bone tissue. AZ31 magnesium alloy exhibited a certain degradation rate in mandibular and did not post a negative effect on the kidney and liver. The observations in magnesium alloys group is consistent with the stainless steel group.

  18. In Vivo Corrosion Resistance of Ca-P Coating on AZ60 Magnesium Alloy

    Institute of Scientific and Technical Information of China (English)

    Xing Xiao; Haiying Yu; Qingsan Zhu; Guangyu Li; Yang Qu; Rui Gu

    2013-01-01

    Magnesium-based alloys are frequently reported as potential biodegradable orthopedic implant materials.Controlling the degradation rate and mechanical integrity of magnesium alloys in the physiological environment is the key to their applications.In this study,calcium phosphate (Ca-P) coating was prepared on AZ60 magnesium alloy using phosphating technology.AZ60 samples were immersed in a phosphating solution at 37 ± 2 ℃ for 30 min,and the solution pH was adjusted to 2.6 to 2.8 by adding NaOH solution.Then,the samples were dried in an attemperator at 60 ℃.The degradation behavior was studied in vivo using Ca-P coated and uncoated magnesium alloys.Samples of these two different materials were implanted into rabbit femora,and the corrosion resistances were evaluated after 1,2,and 3 months.The Ca-P coated samples corroded slower than the uncoated samples with prolonged time.Significant differences (p < 0.05) in mass losses and corrosion rates between uncoated samples and Ca-P coated samples were observed by micro-computed tomography.The results indicate that the Ca-P coating could slow down the degradation of magnesium alloy in vivo.

  19. Electroless Ni-P Deposition on Magnesium Alloy from a Sulfate Bath

    Institute of Scientific and Technical Information of China (English)

    LI Guangyu; NIU Liyuan; JIANG Qing; JIANG Zhonghao; LIAN Jianshe

    2008-01-01

    A technology for electroless Ni-P deposition on AZ91D from a low cost plating bath containing sulfate nickel was proposed.The seal pretreatment was employed before the electroless Ni-P deposition for the sake of occluding the micro holes of the cast magnesium alloy and interdicting the bubble formation in the Ni-P coating during plating process.And pickling pretreatment can provide a better adhesion between the Ni-P deposition and AZ91D substrate.The deposition speed of the Ni-P coating is 29 um/h.The technology is employed to AZ91D magnesium alloy automobile parts and can provide high hardness and high wear-resistant.The weight losses of Ni-P plated and heat-treated Ni-P plated magnesium alloy specimen are only about I/6 and 1/10 that of bare magnesium alloy specimen after l0 min abrasion wear,respectively.The hardness of the electroless Ni-P plated brake pedal support brackets is 674.1 VHN and 935.7 VHN after 2 hours heat treatments at 180 C.The adhesion of Ni-P coatings on magnesium alloy substrates meets the demands of ISO Standards 2819.The technology is environment friendly and cannot cause hazard to environment because of absence of chromate in the whole process.

  20. Direct electroless Ni-P deposition on AM50 magnesium alloy from sulfate bath

    Institute of Scientific and Technical Information of China (English)

    LI Guang-yu; NIU Li-yuan; JIANG Zhong-hao; GU Chang-dong; LIAN Jian-she

    2006-01-01

    A bright electroless Ni-P deposition on AM50 magnesium alloy in a sulfate plating bath was proposed by using direct plating process with non-chromate pretreatment. The electroless Ni-P plating on AM50 magnesium alloy has an admirable appearance and good adhesion. The results indicate that the electroless Ni-P deposition with non-chromate pretreatment has better adhesion than that of zinc immersion coating. Anodic polarization curves indicate that the electroless Ni-P deposition obtained from the sulfate bath has similar corrosion-resistance to that obtained from basic nickel carbonate bath. The deposition process generates less pollutant by a non-chromate plating bath and is suitable for the magnesium alloys manufacture because of its low cost. The hardness of the electroless Ni-P plated AM50 is about HV 720.6 and HV 969.7 after heat treatments at 180 ℃ for 2 h. The wear resistance of Ni-P plated magnesium alloy specimens is about 5 to 9 times as high as that of bare magnesium alloys.

  1. Preparation, characterization and wear behavior of carbon coated magnesium alloy with electroless plating nickel interlayer

    Energy Technology Data Exchange (ETDEWEB)

    Mao, Yan [Shanghai Key Laboratory of Materials Laser Processing and Modification, School of Materials Science and Engineering, Shanghai Jiao Tong University, Shanghai 200240 (China); Li, Zhuguo, E-mail: lizg@sjtu.edu.cn [Shanghai Key Laboratory of Materials Laser Processing and Modification, School of Materials Science and Engineering, Shanghai Jiao Tong University, Shanghai 200240 (China); Academician Expert Office Workstation (Jiansheng Pan), Lin’an, Zhejiang Province (China); Feng, Kai, E-mail: fengkai@sjtu.edu.cn [Shanghai Key Laboratory of Materials Laser Processing and Modification, School of Materials Science and Engineering, Shanghai Jiao Tong University, Shanghai 200240 (China); Academician Expert Office Workstation (Jiansheng Pan), Lin’an, Zhejiang Province (China); Guo, Xingwu [National Engineering Research Center of Light Alloys Net Forming (LAF), School of Materials Science and Engineering, Shanghai Jiao Tong University, Shanghai 200240 (China); Zhou, Zhifeng [Department of Mechanical and Biomedical Engineering, City University of Hong Kong, Kowloon, Hong Kong (China); Dong, Jie [National Engineering Research Center of Light Alloys Net Forming (LAF), School of Materials Science and Engineering, Shanghai Jiao Tong University, Shanghai 200240 (China); Wu, Yixiong [Shanghai Key Laboratory of Materials Laser Processing and Modification, School of Materials Science and Engineering, Shanghai Jiao Tong University, Shanghai 200240 (China); State Key Laboratory of Metal Matrix Composites, Shanghai Jiao Tong University, Shanghai 200240 (China); Academician Expert Office Workstation (Jiansheng Pan), Lin’an, Zhejiang Province (China)

    2015-02-01

    Highlights: • The carbon film with nickel interlayer (Ni + C coating) is deposited on GW83. • In Ni + C composite coating the carbon coating has good adhesion with the nickel interlayer. • The wear track of Ni + C coating is narrower compared to the bare one. • The wear resistance of GW83 is greatly improved by the Ni + C coating. - Abstract: Poor wear resistance of rare earth magnesium alloys has prevented them from wider application. In this study, composite coating (PVD carbon coating deposited on electroless plating nickel interlayer) is prepared to protect GW83 magnesium alloys against wear. The Ni + C composite coating has a dense microstructure, improved adhesion strength and hardness due to the effective support of Ni interlayer. The wear test result shows that the Ni + C composite coating can greatly prolong the wear life of the magnesium alloy. The wear track of the Ni + C coated magnesium alloy is obviously narrower and shows less abrasive particles as compared with the bare one. Abrasive wear is the wear mechanism of the coatings at the room temperature. In conclusion, the wear resistance of the GW83 magnesium alloy can be greatly improved by the Ni + C composite coating.

  2. Effects of rare earths on the microarc oxidation of a magnesium alloy

    Institute of Scientific and Technical Information of China (English)

    LI Jianzhong; TIAN Yanwen; CUI Zuoxing; HUANG Zhenqi

    2008-01-01

    The effects of rate earths on the properties of the microarc oxidation (MAO) coating on a magnesium alloy were investigated by means of scanning electron microscopy (SEM),energy dispersive X-ray spectroscopy (EDS),and electrochemistry methods.The results show that a nice and compact MAO coating was successfully obtained when the magnesium alloy was treated in nitrate solutions as the pre-treatment of MAO.However,the MAO was not successfully completed for the silicate electrolytes with the addition of rare earths.After the magnesium alloy being treated by rare earth nitrate,the obtained MAO coating has advantages such as uniform distribution of thickness,improved corrosion resistance,and nice-uniform surface,as compared with the untreated magnesium alloy.In addition,the time of non-ESP,the voltage and current density of the MAO process obviously decrease.Cerium oxide doped on the surface of the magnesium alloy can significantly improve the corrosion resistance of the MAO coating and decrease the current density of the MAO process,as compared with lanthanum oxide,whereas the doped rare earths have no significant effect on the components of the MAO coating.

  3. Hemolysis and cytotoxicity mechanisms of biodegradable magnesium and its alloys

    Energy Technology Data Exchange (ETDEWEB)

    Zhen, Zhen [Center for Biomedical Materials and Tissue Engineering, Academy for Advanced Interdisciplinary Studies, Peking University, Beijing 100871 (China); Liu, Xiaoli [School of Material Science and Engineering, University of Science and Technology Beijing, Beijing 100083 (China); Huang, Tao [Department of Materials Science and Engineering, State Key Laboratory for Turbulence and Complex System, College of Engineering, Peking University, Beijing 100871 (China); Xi, TingFei, E-mail: xitingfei@pku.edu.cn [Center for Biomedical Materials and Tissue Engineering, Academy for Advanced Interdisciplinary Studies, Peking University, Beijing 100871 (China); Biomedical Engineering Research Center, Shenzhen Institute, Peking University, Shenzhen 518057 (China); Shenzhen Key Laboratory of Human Tissue Regeneration and Repair, Shenzhen Institute, Peking University, Shenzhen 518057 (China); Zheng, Yufeng [Center for Biomedical Materials and Tissue Engineering, Academy for Advanced Interdisciplinary Studies, Peking University, Beijing 100871 (China); Department of Materials Science and Engineering, State Key Laboratory for Turbulence and Complex System, College of Engineering, Peking University, Beijing 100871 (China); Shenzhen Key Laboratory of Human Tissue Regeneration and Repair, Shenzhen Institute, Peking University, Shenzhen 518057 (China)

    2015-01-01

    Good hemocompatibility and cell compatibility are essential requirements for coronary stents, especially for biodegradable magnesium alloy stents, which could change the in situ environment after implanted. In this work, the effects of magnesium ion concentration and pH value on the hemolysis and cytotoxicity have been evaluated. Solution with different Mg{sup 2+} concentration gradients and pH values of normal saline and cell culture media DMEM adjusted by MgCl{sub 2} and NaOH respectively were tested for the hemolysis and cell viability. Results show that even when the concentration of Mg{sup 2+} reaches 1000 μg/mL, it has little destructive effect on erythrocyte, and the high pH value over 11 caused by the degradation is the real reason for the high hemolysis ratio. Low concentrations of Mg{sup 2+} (< 100 μg/mL) cause no cytotoxicity to L929 cells, of which the cell viability is above 80%, while high concentrations of Mg{sup 2+} (> 300 μg/mL) could induce obvious death of the L929 cells. The pH of the extract plays a synergetic effect on cytotoxicity, due to the buffer action of the cell culture medium. To validate this conclusion, commercial pure Mg using normal saline and PBS as extract was tested with the measurement of pH and Mg{sup 2+} concentration. Pure Mg leads to a higher hemolysis ratio in normal saline (47.76%) than in buffered solution (4.38%) with different pH values and low concentration of Mg{sup 2+}. The Mg extract culture media caused no cytotoxicity, with pH = 8.44 and 47.80 μg/mL Mg{sup 2+}. It is suggested that buffered solution and dynamic condition should be adopted in the hemolysis evaluation. - Highlights: • Mg{sup 2+} and pH have been tested for hemolysis and cytotoxicity of biomedical Mg. • Even 1000 μg/ml Mg{sup 2+} cannot cause hemolysis, but hemolysis reaches 53.8% when pH > 11. • Mg{sup 2+} > 300 μg/mL induces death of L929 and slight alkaline improves the proliferation. • Pure Mg in normal saline induces high

  4. Galvanic corrosion of rare earth modified AM50 and AZ91D magnesium alloys coupled to steel and aluminium alloys

    Energy Technology Data Exchange (ETDEWEB)

    Mohedano, M.; Arrabal, R.; Pardo, A.; Paucar, A.; Merino, M. C.; Matykina, E.; Mingo, B.; Garces, G.

    2014-04-01

    Electrochemical and gravimetric measurements were used to examine the effects of neodymium and gadolinium additions on the galvanic corrosion behaviour of AM50 and AZ91D magnesium alloys coupled to A 570 Gr 36 carbon steel and AA2011-AA6082 aluminium alloys. Rare earth modified alloys showed Al{sub 2}Nd/Al{sub 2}Gd and Al-Mn-Nd/Al-Mn-Gd intermetallics, reduced area fraction of {beta}-Mg{sub 1}7Al{sub 1}2 phase and increased corrosion resistance due to increased surface passivity and suppression of micro-galvanic couples. Neodymium and gadolinium additions improved the galvanic corrosion resistance of AM50 alloy, but were less effective in case of the AZ91D alloy. The AA6082 alloy was the most compatible material and the AA2011 alloy was the least compatible. (Author)

  5. Microstructure and tensile properties of magnesium alloy modified by Si/Ca based refiner

    Institute of Scientific and Technical Information of China (English)

    DUAN Zhi-chao; SUN Yang-shan; WEI Yu; DU Wen-wen; XUE Feng; ZHU Tian-bai

    2005-01-01

    Microstructure and mechanical properties of pure magnesium and AZ31 alloy with Ca/Si based refiner addition were investigated. The results indicate that addition of Ca/Si based refiners to pure magnesium and AZ31 alloy results in remarkable microstructure refinement. With proper amount of refiner addition, the grain size in as cast ingots can be one order of magnitude lower than that without refiner addition. Small amount of refiner addition to AZ31 alloy increases both ultimate strength and yield strength significantly, while the ductility of the alloy with refiner addition is similar to that without refiner addition. Addition of refiner improves the deformability of AZ31 alloy and extruded or hot rolled specimens (rods or sheets) with refiner addition exhibit higher surface quality and mechanical properties than those without refiner addition.

  6. Corrosion of magnesium alloy AZ31 screws is dependent on the implantation site

    Energy Technology Data Exchange (ETDEWEB)

    Willbold, E. [Laboratory for Biomechanics and Biomaterials, Department of Orthopaedic Surgery, Hannover Medical School, Anna-von-Borries-Strasse 1-7, D - 30625 Hannover (Germany); Kaya, A.A. [Mugla University, Engineering Faculty, Metallurgy and Materials Engineering Department, Mugla (Turkey); Kaya, R.A. [MedicalPark Hospital, Kueltuer Sok No:1, 34160 Bahcelievler, Istanbul (Turkey); Beckmann, F. [Helmholtz-Zentrum Geesthacht, Institute of Materials Research, Max-Planck-Str.1, D - 21502 Geesthacht (Germany); Witte, F., E-mail: witte.frank@mh-hannover.de [Laboratory for Biomechanics and Biomaterials, Department of Orthopaedic Surgery, Hannover Medical School, Anna-von-Borries-Strasse 1-7, D - 30625 Hannover (Germany)

    2011-12-15

    The corrosion of biodegradable materials is a crucial issue in implant development. Among other materials, magnesium and magnesium based alloys are one of the most promising candidates. Since the corrosion of biodegradable materials depends on different physiological parameters like pH or ion concentrations, the corrosion might be different in different biological environments. To investigate this issue, we produced screws from magnesium alloy AZ31 and implanted them into the hip bone of 14 sheep. After 3 and 6 months, the screws were explanted and analyzed with synchrotron-radiation based micro-computed tomography and hard tissue histology. We found considerable differences in the corrosion behavior of the magnesium screws with respect to its original tissue location. However, we could detect a normal immunological tissue response.

  7. First-principles study on structural stability of 3d transition metal alloying magnesium hydride

    Institute of Scientific and Technical Information of China (English)

    2006-01-01

    A first-principles plane-wave pseudopotential method based on the density functional theory was used to investigate the energy and electronic structure of magnesium hydride (MgH2) alloyed by 3d transition metal elements. Through calculations of the negative heat formation of magnesium hydride alloyed by X (X denotes 3d transition metal) element, it is found that when a little X (not including Sc) dissolves into magnesium hydride, the structural stability of alloying systems decreases, which indicates that the dehydrogenation properties of MgH2 can be improved. After comparing the densities of states(DOS) and the charge distribution of MgH2 with or without X alloying, it is found that the improvement for the dehydrogenation properties of MgH2 alloyed by X attributes to the fact that the weakened bonding between magnesium and hydrogen is caused by the stronger interactions between X (not including Cu) and hydrogen. The calculation results of the improvement for the dehydrogenation properties of MgH2-X (X=Ti, V, Mn, Fe, Co,Ni, Cu) systems are in agreement with the experimental results. Hence, the dehydrogenation properties of MgH2 are expected to be improved by addition of Cr, Zn alloying elements.

  8. [Research on the mechanical properties of bone scaffold reinforced by magnesium alloy/bioceramics composite with stereolithography double channels].

    Science.gov (United States)

    Li, Changhai; Lian, Qin; Zhuang, Pei; Wang, Junzhong; Li, Dichen

    2015-02-01

    Focusing on the poor mechanical strength of porous bioceramics bone scaffold, and taking into account of the good mechanical properties of biodegradable magnesium alloy, we proposed a novel method to fabricate magnesium alloy/bioceramics composite bone scaffold with stereolithography double channels. Firstly, a scaffold structure without mutually connected double channels was designed. Then, an optimized bioceramics scaffold was fabricated according to stereolithography and gel-casing. Molten AZ31 magnesium alloy was perfused into the secondary channel of scaffold by low-pressure casting, and magnesium alloy/bioceramics composite bone scaffold was obtained when magnesium alloy was solidified. The compression test showed that the strength of bioceramics scaffold with only one channel and without magnesium alloy was (9.76 ± 0.64) MPa, while the strength of magnesium alloy/bioceramics composite scaffold with double channels was (17.25 ± 0.88) MPa. It can be concluded that the magnesium alloy/bioceramics composite is obviously able to improve the scaffold strength.

  9. Protection against corrosion of magnesium alloys with both conversion layer and sol–gel coating

    OpenAIRE

    2013-01-01

    International audience; The anticorrosion performances of a system consisting of a phosphate based conversion layer and a hybrid sol–gel coating have been evaluated for the magnesium alloy Elektron21. The lone sol–gel coating affords a significant protection of the magnesium substrate. However, the presence of an intermediate conversion layer is presumed to improve the corrosion resistance of the system. The surface morphology of the protection coatings was characterized by optical microscopy...

  10. Effect of thermal processing on microstructure and mechanical properties of AZ80 magnesium alloy

    Institute of Scientific and Technical Information of China (English)

    2008-01-01

    The influences of deformation temperature and deformation degree on the mierostructure and mechanical properties of AZ80 magnesium alloy were investigated by the adoption of isothermal plain strain compression experiment. The results show that thermal compression processing can refine the grain size and the tensile strength of all the deformed AZ80 magnesium alloys is increased to the maximum of 320 MPa. With the increasing of deformation temperature, the tensile strength decreases; with the increasing of the deformation degree, the tensile strength increases significantly in the temperature range of 200-300 ℃ and becomes stable at temperature higher than 300 ℃. During the compression processing of AZ80 magnesium alloys, at lower temperature(300 ℃), dynamic reerystallization is complete and refined grainstrengthening is dominant, leading to little effect of deformation degree on mechanical properties.

  11. Effects of High Magnetic Field on Solidification and Corrosion Behaviors of Magnesium Alloy

    Institute of Scientific and Technical Information of China (English)

    2007-01-01

    The solidification behaviors of AZ61 magnesium alloy under a high magnetic field were studied. The corrosion property of AZ61 alloy was investigated in a solution of 3.5 mol/L NaCl by measuring electrochemical polarization. The results show that the high magnetic field can refine microstructure and benefit aluminum transfer.The crystal of α-Mg is induced to orient with their c-axis parallel to the magnetic field. The corrosion studies indicate that different crystal plane of magnesium has different corrosion property. The passivating films on the a- and b-planes have higher corrosion resistance than that on the c-plane. Aligned structure affects the corrosion property of AZ61 magnesium alloy.

  12. A three-dimensional cellular automaton model for simulation of dendritic growth of magnesium alloy

    Institute of Scientific and Technical Information of China (English)

    Mengwu WU; Shoumei XIONG

    2012-01-01

    A numerical model based on the cellular automaton method for the three-dimensional simulation of dendritic growth of magnesium alloy was developed.The growth kinetics was calculated from the complete solution of the transport equations.By constructing a three-dimensional anisotropy model with the cubic CA cells,simulation of dendritic growth of magnesium alloy with six-fold symmetry in the basal plane was achieved.The model was applied to simulate the equiaxed dendritic growth and columnar dendritic growth under directional solidification,and its capability was addressed by comparing the simulated results to experimental results and those in the previously published works.Meanwhile,the three-dimensional simulated results were also compared with that of in two dimensions,offering a deep insight into the microstructure formation of magnesium alloy during solidification.

  13. Structure and Corrosion Resistance of Microarc Oxidation Coatings on AZ91D Magnesium Alloy

    Institute of Scientific and Technical Information of China (English)

    Cui Shihai; Han Jianmin; Li Weijing; Li Ronghua; Zhu Xiaowen; Wang Jinhua

    2004-01-01

    Magnesium alloys are widely used as shells of 3C (computer, mobile phone and consumer electronics) equipments for its impressive mechanical and physical properties, such as low density, good resistance to electromagnetic radiation, suitable for high pressure diecasting and easily recycling, etc. But poor corrosion resistance confines its extensively application. In this paper, protective coatings was successfully prepared on AZ91D magnesium alloys by micro-arc oxidation (MAO) and painting process. Microstructures and phases of MAO coatings were invesgated with scanning electron microscope (SEM) and X-Ray diffractometer. Mechanical properties of MAO coating, such as adhesive force and corrosion resistance, were also tested. Results showed that MAO coatings were a good base for painting process. MAO coatings with paint have good adhesive properties to base metal and excellent corrosion resistance. Micro-arc oxidation with painting process is a good kind of surface treatment to improve the corrosion resistance of mobile phone shell made of AZ91D magnesium alloys.

  14. ENVIRONMENTAL FRIENDLY ANODIZING ON AZ91D MAGNESIUM ALLOYS AND COATING CHARACTERISTICS

    Institute of Scientific and Technical Information of China (English)

    A. Saijo; M. Hino; M. Hiramatsu; T. Kanadani

    2005-01-01

    An environmental friendly anodizing treatment (Anomag) from a phosphate-based solution without heavy metals on AZ91D magnesium alloy was studied. The characteristics of the coatings,such as structure, composition and corrosion resistance were investigated. The effects of this anodizing treatment on the mechanical properties were examined. X-ray diffraction (XRD) analysis revealed that the structure of the coatings is amorphous or glassy. In salt spray tests coatings with an average thickness of 10μm had an anticorrosive performance of over 1000 hours. Fatigue tests revealed that anodizing onto AZ91D magnesium alloy does not affect the fatigue strength. These results demonstrate the utility of this anodizing treatment on magnesium alloy for application as a structural material, such as in the automotive field.

  15. Barium phosphate conversion coating on die-cast AZ91D magnesium alloy

    Institute of Scientific and Technical Information of China (English)

    2008-01-01

    Poor corrosion resistance limits the application of magnesium alloys.Conversion coating is widely used to protect magnesium alloys because of easy operation and low cost.A novel conversion coating on die.cast AZ91D magnesium alloy containing barium salts was studied.The optimum concentrations of Ba(NO3)2,Mn(NO3)2 and NH4H2PO4 are 25 g/L,15 mL/L and 20 g/L,respectively,based on orthogonal test resulm.The treating time,solution temperature and PH value are settled to be 5-30 min,50-70℃and 2.35-3.0.respectively.The corrosion resistance of barium conversion coating is better than that of manganese-based phosphate conversion coating by immersion test.The coating is composed of Ba,P, O,Mg,Zn,Mn and Al by EDX analysis.

  16. Magnetic force improvement and parameter optimization for magnetic abrasive polishing of AZ31 magnesium alloy

    Institute of Scientific and Technical Information of China (English)

    2008-01-01

    The magnetic force acting on workpieee to be machined plays a significantly important role in magnetic abrasive polishing process.But in a case of polishing nonferrous materials,the strength of magnetic force is very low and it leads lower polishing efficiency.The magnesium alloy that has superior mechanical properties for industrial application such as a lightweight and high specific strength is one of the most famous nonferrous materials.An improving strategy of the magnetic force for me AZ31 magnesium alloy installed with a permanent magnet was proposed and experimental verification Was carded out.For the proposed strategy,the effect of process parameters on the surface roughness of the AZ31 magnesium alloy Was evaluated by a design of experimental method.

  17. Diffusion Bonding and Post-Weld Heat Treatment of Extruded AZ91 Magnesium Alloys

    Directory of Open Access Journals (Sweden)

    Fei LIN

    2015-11-01

    Full Text Available The grain size of as-extruded AZ91 magnesium alloys was refined to 12.31 μm from 21.41 μm by recrystallization annealing. The vacuum diffusion welding of as-annealed AZ91 magnesium alloys was researched. The results showed that the maximum shear strength of joints reached 64.70 MPa in the situation of 10 MPa bonding pressure, 18 Pa vacuum degree, 470 °C bonding temperature and 90 min bonding time; both bonding temperature and time are the main influence factors on as-extruded AZ91 magnesium alloys diffusion welding. Then the diffusion welded specimens were annealed, and the shear strength of joints was further improved to 76.93 MPa.DOI: http://dx.doi.org/10.5755/j01.ms.21.4.9699

  18. Effect of vacuum on solidification process and microstructure of LFC magnesium alloy

    Institute of Scientific and Technical Information of China (English)

    LIU Zi-li; LIU Xi-qin; XU Jiang; GUO Hua-ming; PAN Qing-lin; ZHOU Hai-tao

    2006-01-01

    Lost foam casting (LFC) is regarded as a cost-effective, environment-friendly vital option to the conventional casting process for production of near-net shape castings with high quality. Effect of vacuum on the solidification process and microstructure of LFC magnesium alloy were explored. The results indicate that vacuum plays a very important role in the heat transfer during mould filling and solidification periods, it increases the cooling rate of the filling melt, but greatly decreases the cooling rate of the casting during solidification period, and the solidification time of the casting is greater than that without vacuum. The microstructure of LFC magnesium alloy is rather coarse. Compared with that without vacuum, the microstructure of the LFC magnesium alloy under vacuum is more refined and has less precipitated β-phase, which is formed at the grain boundry and around the Al-Mn compound particle.

  19. Evaluation of sliding wear behavior of graphite particle-containing magnesium alloy composites

    Institute of Scientific and Technical Information of China (English)

    QI Qing-ju

    2006-01-01

    The influence of graphite particle content on the friction and wear characteristics of AZ91 magnesium alloy matrix composite was studied. The results show that the wear resistances of graphite-containing composite are much better than those of the matrix under the test conditions. The anti-wear ability of magnesium alloy composite is improved substantially with the increase of the graphite content from 5% to 20%, and both wear mass loss and coefficient of friction are decreased to low level. Different wear mechanisms operate at different sliding stages. A continuous black lubricating film forms progressively on the worn surface along sliding, which effectively limits the direct interaction between the composite tribosurface and the counterpart, and also remarkably delays the transition from mild wear to severe wear for magnesium alloy composite.

  20. Magnesium Alloy for Repair of Lateral Tibial Plateau Defect in Minipig Model

    Institute of Scientific and Technical Information of China (English)

    Qiang Zhang; Xiao Lin; Zhengrong Qi; Lili Tan; Ke Yang; Zhuangqi Hu; Yan Wang

    2013-01-01

    Bone graft substitutes are widely-studied as alternatives to bone grafts in the clinic.The currently available products are mostly ceramics and polymers.Considerable progress has been made in the study of the biodegradable magnesium alloys,which possess the necessary attributions of a suitable substitute,including an excellent mechanical property.In the present study,a minipig model of a lateral tibial plateau defect was used to evaluate the effectiveness of a magnesium alloy in the repair of a critical-sized defect.The micro-arc oxidation (MAO)-coated ZK60 alloy tablets and medical-grade calcium sulfate pellets were used as the test and control materials,respectively.Bone morphology was monitored by computed tomography after the implantation for 2 and 4 months.It was found that the bone morphology in minipigs following magnesium treatment was similar to that of the normal bone,whereas an abnormal and concave morphology was displayed following the calcium sulfate treatment.The average bone healing rate for the magnesium-treated defects was higher than that of the calcium sulfate-treated defects at the first 4 months following the implantation.Overall,magnesium treatment appeared to improve the defect repair as compared with the calcium sulfate treatment.Thus,the MAO-coated ZK60 alloy appears to be a useful biocompatible bone graft substitute,and further research on its biological activity in vivo is needed.

  1. Interfacial chemistry of organic conversion film on AZ61 magnesium alloy surface

    Science.gov (United States)

    Yang, Xu; Pan, Fusheng; Zhang, Dingfei

    2008-12-01

    The anodic electrochemical behavior of AZ61 magnesium alloy in sodium hydroxide medium in the absence and presence of p-nitro-benzene-azo-resorcinol (PNBAR) was studied using electrochemical techniques. In the presence of PNBAR, organic conversion film formed on the surface of magnesium alloy. The nature of chemical mechanisms, bonds, and structures at the interface of PNBAR/magnesium alloy was investigated by using energy dispersive spectrometer (EDS) analysis and Fourier transform infrared spectroscopy. An in situ electrochemical deposition was evidenced to produce a corrosion protective barrier by the formation of organic conversion film of magnesium-PNBAR complex and to enhance film adhesion by the covalent bonds of Mg sbnd O sbnd N linkage. The linear sweep voltammetry experiments and the score tests were used to investigate the adhesion and evaluate the potential of corrosion resistance of organic conversion film. The results indicated the corrosion resistance of magnesium alloy was improved, the organic conversion film showed excellent adhesion not only to the substrate but also to the outer paint coatings.

  2. Electrodeposition of a protective copper/nickel deposit on the magnesium alloy (AZ31)

    Energy Technology Data Exchange (ETDEWEB)

    Huang, C.A. [Department of Mechanical Engineering, Chang Gung University, Taoyuan, Taiwan (China)], E-mail: gfehu@mail.cgu.edu.tw; Wang, T.H. [Department of Mechanical Engineering, Chang Gung University, Taoyuan, Taiwan (China); Weirich, T. [Gemeinschaeftslabor fuer Elektronenmikroskopie, RWTH Aachen (Germany); Neubert, V. [Zentrum fuer Funktionswerkstoe GmbH, Clausthal-Zellerfeld (Germany)

    2008-05-15

    An environmental-friendly Cu electrodeposition process was proposed for the Magnesium alloy (AZ 31). Experimental results show that a good bonding between Cu deposit and Mg alloy surface can be achieved with a pretreatment of galvanostatic etching and then copper electrodeposition in the alkaline copper-sulfate plating bath. Microstructures between Cu deposit and Mg alloy substrate were examined with scanning electron and energy-filtering transmission electron microscopes (SEM and EF-TEM). The Cu-deposited Mg alloy can be further electroplated in acidic Cu and Ni plating baths to acquire a protective Cu/Ni deposit.

  3. Qualitative Research of AZ31 Magnesium Alloy Aircraft Brackets Produced by a New Forging Method

    Directory of Open Access Journals (Sweden)

    Dziubińska A.

    2016-06-01

    Full Text Available The paper reports a selection of numerical and experimental results of a new closed-die forging method for producing AZ31 magnesium alloy aircraft brackets with one rib. The numerical modelling of the new forming process was performed by the finite element method.The distributions of stresses, strains, temperature and forces were examined. The numerical results confirmed that the forgings produced by the new forming method are correct. For this reason, the new forming process was verified experimentally. The experimental results showed good agreement with the numerical results. The produced forgings of AZ31 magnesium alloy aircraft brackets with one rib were then subjected to qualitative tests.

  4. Study on the isothermal forging process of MB26 magnesium alloy adaptor

    Directory of Open Access Journals (Sweden)

    Xu Wenchen

    2015-01-01

    Full Text Available The isothermal forging process is an effective method to manufacture complex-shaped components of hard-to-work materials, such as magnesium alloys. This study investigates the isothermal forging process of an MB26 magnesium alloy adaptor with three branches. The results show that two-step forging process is appropriate to form the adaptor forging, which not only improves the filling quality but also reduces the forging load compared with one-step forging process. Moreover, the flow line is distributed along the contour of the complex-shaped adaptor forging.

  5. Conversion Coatings Produced on AZ61 Magnesium Alloy by Low-Voltage Process

    Directory of Open Access Journals (Sweden)

    Nowak M.

    2016-03-01

    Full Text Available The resultes of anodic oxide conversion coatings on wrought AZ61 magnesium alloy production are describe. The studies were conducted in a solution containing: KOH (80 g/l and KF (300 g/l using anodic current densities of 3, 5 and 10 A/dm2 and different process durations. The obtained coatings were examined under a microscope and corrosion tests were performed by electrochemical method. Based on these results, it was found that the low-voltage process produces coatings conferring improved corrosion resistance to the tested magnesium alloy.

  6. Grain refinement of AZ31 magnesium alloy by electromagnetic stirring under effect of grain-refiner

    Indian Academy of Sciences (India)

    S Y Gao; Q C Le; Z Q Zhang; J Z Cui

    2012-08-01

    The effects of electromagnetic stirring and Al4C3 grain refiner on the grain refinement of semicontinuously cast AZ31 magnesium alloy were discussed in this investigation. The results indicate that electromagnetic stirring has an effective refining effect on the grain size of AZ31 magnesium alloy under the effect of Al4C3 grain refiner. Electromagnetic stirring can `activate’ the Al4C3 particles, resulting in more heterogeneous nucleation sites for the primary -Mg grains. But, longer holding time can `deactivate’ the Al4C3 particles and poison the grain refining effect.

  7. Thermodynamic criteria for the removal of impurities from end-of-life magnesium alloys by evaporation and flux treatment

    Directory of Open Access Journals (Sweden)

    Takehito Hiraki, Osamu Takeda, Kenichi Nakajima, Kazuyo Matsubae, Shinichiro Nakamura and Tetsuya Nagasaka

    2011-01-01

    Full Text Available In this paper, the possibility of removing impurities during magnesium recycling with pyrometallurgical techniques has been evaluated by using a thermodynamic analysis. For 25 different elements that are likely to be contained in industrial magnesium alloys, the equilibrium distribution ratios between the metal, slag and gas phases in the magnesium remelting process were calculated assuming binary systems of magnesium and an impurity element. It was found that calcium, gadolinium, lithium, ytterbium and yttrium can be removed from the remelted end-of-life (EoL magnesium products by oxidization. Calcium, cerium, gadolinium, lanthanum, lithium, plutonium, sodium, strontium and yttrium can be removed by chlorination with a salt flux. However, the other elements contained in magnesium alloy scrap are scarcely removed and this may contribute toward future contamination problems. The third technological option for the recycling of EoL magnesium products is magnesium recovery by a distillation process. Based on thermodynamic considerations, it is predicted that high-purity magnesium can be recovered through distillation because of its high vapor pressure, yet there is a limit on recoverability that depends on the equilibrium vapor pressure of the alloying elements and the large energy consumption. Therefore, the sustainable recycling of EoL magnesium products should be an important consideration in the design of advanced magnesium alloys or the development of new refining processes.

  8. Effect of preparation and test variables on the dissolution kinetics in saline solutions of rapidly solidified and standard magnesium alloys

    Energy Technology Data Exchange (ETDEWEB)

    Ahmed, D.S. [School of Materials, Univ. of Sheffield (United Kingdom); Edyvean, R.G.J. [School of Materials, Univ. of Sheffield (United Kingdom); Jones, H. [School of Materials, Univ. of Sheffield (United Kingdom); Sellars, C.M. [School of Materials, Univ. of Sheffield (United Kingdom)

    1992-12-31

    Renewed interest in the factors that determine the corrosion characteristics of magnesium alloys has been stimulated of late by the opportunity to provide high strength, corrosion resistant magnesium alloys as ultralight castings and wrought products for automobile and aerospace applications. The present contribution forms part of continuing work at Sheffield to develop improved magnesium alloys by rapid solidification routes. It was motivated by the need to assess the usefulness of dissolution rate, measured during short-term immersion in 3% NaCl solution of rapidly solidified samples, such as splats or ribbons, as a screening parameter to select alloys for full evaluation in scale-up quantities. (orig.)

  9. Laser surface treatment of magnesium alloy with WC and TiC powders using HPDL

    Directory of Open Access Journals (Sweden)

    L.A. Dobrzański

    2008-06-01

    Full Text Available Purpose: The aim of this work was to improve the surface layer cast magnesium alloy EN-MCMgAl6Zn1 by laser surface treatment. The purpose of this work was also to determine the laser treatment parameter.Design/methodology/approach: The laser treatment of an EN-MCMgAl6Zn1 magnesium alloy with alloying WC and also TiC powders was carried out using a high power diode laser (HPDL. The resulting microstructure in the modified surface layer was examinated using scanning electron microscopy. Phase composition was determined by the X-ray diffraction method using the XPert device. The measurements of microhardness of the modified surface layer was also studied.Findings: The alloyed region has a fine microstructure with hard carbide particles. Microhardness of laser surface alloyed layer with both TiC and WC particles was significantly improved as compared to alloy without laser treatment.Research limitations/implications: In this research two powders (WC and TiC were used with the particle size over 5µm This investigation presents different speed rates feed by one process laser power.Practical implications: The results obtained in this investigation were promising to compared other conventional processes. High Power Diode Laser can be used as an economical substitute of Nd:YAG and CO2 to improve the surface magnesium alloy by feeding the carbide particles.Originality/value: The originality of this work is applying of High Power Diode Laser for alloying of magnesium alloy using hard particles like tungsten carbide and titanium carbide.

  10. Current research progress in grain refinement of cast magnesium alloys: A review article

    Energy Technology Data Exchange (ETDEWEB)

    Ali, Yahia; Qiu, Dong [School of Mechanical and Mining Engineering, University of Queensland, St Lucia, QLD 4072 (Australia); Jiang, Bin; Pan, Fusheng [College of Materials Science and Engineering, Chongqing University, Chongqing 400030 (China); Zhang, Ming-Xing, E-mail: Mingxing.Zhang@uq.edu.au [School of Mechanical and Mining Engineering, University of Queensland, St Lucia, QLD 4072 (Australia)

    2015-01-15

    Grain refinement of cast magnesium alloys, particularly in magnesium–aluminium (Mg–Al) based alloys, has been an active research topic in the past two decades, because it has been considered as one of the most effective approaches to simultaneously increase the strength, ductility and formability. The development of new grain refiners was normally based on the theories/models that were established through comprehensive and considerable studies of grain refinement in cast Al alloys. Generally, grain refinement in cast Al can be achieved through either inoculation treatment, which is a process of adding, or in situ forming, foreign particles to promote heterogeneous nucleation rate, or restricting grain growth by controlling the constitutional supercooling or both. But, the concrete and tangible grain refinement mechanism in cast metals is still not fully understood and there are a number of controversies. Therefore, most of the new developed grain refiners for Mg–Al based alloys are not as efficient as the commercially available ones, such as zirconium in non-Al containing Mg alloys. To facilitate the research in grain refinement of cast magnesium alloys, this review starts with highlighting the theoretical aspects of grain refinement in cast metals, followed by reviewing the latest research progress in grain refinement of magnesium alloys in terms of the solute effect and potent nucleants.

  11. Effects of RE on microstructure and properties of AZ91 magnesium alloy

    Institute of Scientific and Technical Information of China (English)

    2000-01-01

    AZ91 magnesium alloy was adopted as master alloy and rare earths (RE) of 1%, 2% and 3% additions wereadded, respectively. The influence of RE on the microstructure was investigated. By casting fluidity spiral specimens, effect of RE on fluidity was achieved. The microhardness of the alloys was tested. By casting specimens in permanent mold,tensile properties of the alloys with different RE addition at ambient and elevated temperatures were studied. The fracturemechanisms of the alloys were studied by SEM. RE additions cause the formation of Al11 RE3 precipitation besides phasechange in the alloys. RE firstly decreases and then increases the fluidity. RE has little influence on ambient temperaturetensile properties but greatly improves high temperature tensile properties at 150 C. Tensile failure of the alloys are mainly brittle cleavage and/or quasi-cleavage fracture

  12. Partial Remelting of Thixotropic Magnesium-Rare Earth Alloy from Near Non- Equilibrium- Liquidus Casting

    Institute of Scientific and Technical Information of China (English)

    2005-01-01

    After the investigation on partial remelting of thixotropic magnesium serial alloys (ZK60) by near non-equilibrium liquidus casting (NNLC), the primary solid grains of ZK60-2Ca alloy spheroidized notably during partial remelting processing, however, coarsening and polygonization as occurred holding time prolonged. The refining and globularity of the thixotropic alloys are promoted after further alloyed by Y, RE, Nd and/or Ag, and the results vary with those addition. The remelting structure of ZK60-2Ca-1Y alloy is finer than its base alloy. And the effect of RE, especially Ag, on the refinement of microstructure is notable, but Nd does nothing on it. There is little impact of remelting temperature fluctuation on partial remelted microstructure as holding time in general. On the contrary, it is more sensitive at longer holding time. The quality thixotropic silver-contained alloy can be achieved by remelted partially at 600 ℃ for 10 min.

  13. The Influence of Various Additives on the Properties of Peo Coatings Formed on AZ31 mg Alloy

    Science.gov (United States)

    Rehman, Zeeshan Ur; Ahn, Byung-Hyun; Jeong, Yeong Seung; Song, Jung-Il; Koo, Bon-Heun

    2016-03-01

    In this work, plasma electrolytic oxidation (PEO) ceramic coatings were prepared on magnesium AZ31B alloy. Various electrolyte solutions including phosphate, aluminate and silicate as additives and NaOH + Na2SiF6 as constant agent were used to prepare the coatings. Influence of the additives on chemical composition and structure of the PEO coatings were examined by means of scanning electron microscope (SEM) and XRD. From structural analysis it was found that coatings prepared in the aluminate-based electrolyte have the best structural features. Microhardness and tribological characteristics of the PEO coatings were investigated using Vickers hardness test and pin-on-disc test. Microhardness for aluminate-based coating was found to be 1169.63HV while those for silicate-and phosphate-based coatings were 1093.42HV and 285.91HV, respectively. Wear rate of the aluminate-based coating was found to be lowest than all other coatings having a value of 2.78×10-3mg/Nm.

  14. Influence of laser power on microstructure and mechanical properties of laser welded-brazed Mg to Ni coated Ti alloys

    Science.gov (United States)

    Tan, Caiwang; Lu, Qingshuang; Chen, Bo; Song, Xiaoguo; Li, Liqun; Feng, Jicai; Wang, Yang

    2017-03-01

    AZ31B Magnesium (Mg) and Ti-6Al-4V titanium (Ti) alloys with Ni coating were joined by laser welding-brazing process using AZ92 Mg based filler. The influence of laser power on microstructure and mechanical properties were investigated. Ni coating was found to significantly promote good wetting-spreading ability of molten filler on the Ti sheet. Acceptable joints without obvious defects were obtained within a relatively wide processing window. In the process metallurgical bonding was achieved by the formation of Ti3Al phase at direct irradiation zone and Al-Ni phase followed by a layer of Mg-Al-Ni ternary compound adjacent to the fusion zone at the intermediate zone. The thickness of reaction layers increased slowly with the increasing laser power. The tensile-shear test indicated that joints produced at the laser power of 1300 W reached 2387 N fracture load, representing 88.5% joint efficiency with respect to the Mg base metal. The corresponding failure occurred in the fusion zone of the Mg base metal, while joints fractured at the interface at lower/higher laser power due to the crack or excessive intermetallic compound (IMC) formation along the interface.

  15. Effect of cooling rate on microstructure and compressive performance of AZ91 magnesium alloy

    Institute of Scientific and Technical Information of China (English)

    YANG Lin; FENG Hui; QIU Ke-qiang; CHEN Li-jia; LIU Zheng

    2006-01-01

    Effect of cooling rate on both microstructure and room temperature compressive performance of the AZ91 magnesium alloy was investigated. The experimental results show that with increasing cooling rate, the quantity of the solid solution phase increases and the fraction of secondary phase Mg17Al12 decreases. The almost single solid solution phase can be obtained with using liquid nitrogen as a coolant. The compressive strengths of the rapid solidified AZ91 magnesium alloys are higher than those of normal cast alloy, and decrease with increasing cooling rate. After artificial aging treatment for 14 h at 168 ℃, the compressive strength of the rapidly solidified AZ91 magnesium alloy cooled in liquid nitrogen increases from 253.5 to 335.3 MPa, while the compressive yield strength increases from 138.1 to 225.91 MPa. The improvement in the compressive strength of the rapidly solidified AZ91magnesium alloys can be attributed to the hardening effect from fine secondary phase.

  16. Microstructure and property of zinc phosphate coating on die-casting magnesium alloy AZ91D

    Institute of Scientific and Technical Information of China (English)

    LI Guang-yu; LIAN Jian-she; NIU Li-yuan; JIANG Zhong-hao

    2006-01-01

    A surface treatment method was described, which can form a uniform and dense phosphate conversion coating on the die -casting magnesium alloy AZ91D in a non-chromate and non-nitrite bath. The coating consists of Zn3(PO4)2-4H2O, Zn, AlPO4 and MgZn2(PO4)2 analyzed by XRD. The SEM results show that the microstructure of the zinc phosphate coating transfers from flower-like to slab-like crystals with the increase of immersion time of magnesium alloy samples in the phosphating bath. The zinc phosphate coating formed in the bath with immersion time of 1 min is denser because metallic Zn and insoluble phosphate crystals co-deposit on the magnesium alloy surface and the growth of the crystals are restricted by each others. The zinc phosphate coating on the magnesium alloy is used as the base layer for further cataphoric and powder paintings. The cataphoric painting on AZ91D alloy based on phosphate coating has similar adhesion and corrosion-resistance to that based on the chromate conversion coating. But for powder painting, the former exhibits better adhesion property than the latter, due to the uneven microstructure and the enough thickness of the phosphate coating.

  17. Neural Network Based on Sum Squared Relative Error to Predict the Multixial Fatigue Life of Magnesium Alloy%基于相对误差平方和的神经网络预测镁合金多轴疲劳寿命

    Institute of Scientific and Technical Information of China (English)

    熊缨; 岑恺

    2016-01-01

    提出一种以相对误差平方和(Sum squared relative error,SSRE)作为误差性能函数的反向传播(Back propagation,BP)神经网络算法(SSRE-BP),针对3种不同镁合金 AZ31B、ZK60和 AZ61A 在单轴拉压、纯扭、45°比例和90°圆形非比例等4种不同加载路径下的疲劳寿命进行预测。并与以均方误差(Mean squared error,MSE)作为误差性能函数的传统BP神经网络(MSE-BP)以及基于临界平面法的SWT疲劳损伤模型预测的结果进行比较。结果表明,在3种镁合金材料总共138组疲劳数据中,神经网络只有一组预测值在3倍偏差界限外,而用SWT预测结果分别有16组、13组、10组数据在3倍偏差界限外。两种BP神经网络能够较好地预测镁合金不同加载路径下的疲劳寿命,相比于SWT疲劳模型预测的寿命在精度上有较大幅度的提升。其中,SSRE-BP算法的精度略高于传统的MSE-BP算法。%An improved BP network which use sum of squared relative error (SSRE) as the performance function is applied to predict the fatigue life of three kinds of magnesium alloy under different loading paths. Stain-controlled fatigue experiments are conducted on AZ31B and ZK60 magnesium alloy under four loading paths, which including fully reversed tension-compression, cyclic torsion, 45°in-phaseaxial-torsion and 90° out-of-phase axial-torsion. In addition, the fatigue data of AZ61A magnesium alloy from literature are also adopted. Two fatigue life prediction methods, namely, a standard BP network which use mean squared error(MSE) as the performance function, and Smith-Watson-Topper(SWT) critical plane fatigue models, are evaluated based on the experimentally obtained fatigue results. Result shows that all of the predicted results except one date by both BP network are within factor-of-three boundaries,there are 16 date, 13 date and 10 date predicted by SWT model outside factor-of-three boundaries even factor-of-five boundaries

  18. Microstructure and mechanical properties of Mg-6Al magnesium alloy with yttrium and neodymium

    Directory of Open Access Journals (Sweden)

    Chen Jun

    2009-05-01

    Full Text Available The effects of rare earth (RE elements Y and Nd on the microstructure and mechanical properties of Mg-6Al magnesium alloy were investigated. The results show that a proper level of RE elements can obviously refi ne the microstructure of Mg-6Al magnesium alloys, reduce the quantity of β-Mg17Al12 phase and form Al2Y and Al2Nd phases. The combined addition of Y and Nd dramatically enhances the tensile strength of the alloys in the temperature range of 20-175℃. When the content of RE elements is up to 1.8%, the values of tensile strength at room temperature and at 150℃ simultaneously reach their maximum of 253 MPa and 196 MPa, respectively. The main mechanisms of enhancement in the mechanical properties of Mg-6Al alloy with Y and Nd are the grain refi ning strengthening and the dispersion strengthening.

  19. Preparation of semi-solid billet of magnesium alloy and its thixoforming

    Institute of Scientific and Technical Information of China (English)

    JIANG Ju-fu; LUO Shou-jing

    2007-01-01

    Preparation of semi-solid billet of magnesium alloy and thixoforming was investigated by applying equal channel angular extrusion to magnesium alloy. The results show that mechanical properties of AZ91D alloy at room temperature, such as yield strength(YS), ultimate tensile strength(UTS) and elongation, are enhanced greatly by four-pass equal channel angular extrusion(ECAE) at 573 K and microstructure of AZ91D alloy is refined to the average grain size of 20 μm. Through using ECAE as strain induced step in SIMA and completing melt activated step by semi-solid isothermal treatment, semi-solid billet with fine spheroidal grains of 25 μm can be prepared successfully. Compared with common SIMA, thixoformed satellite angle frame components using semi-solid billet prepared by new SIMA have higher mechanical properties at room temperature and high temperature of 373 K.

  20. Effects of RE on Microstructures and Mechanical Properties of Hot-Extruded AZ31 Magnesium Alloy

    Institute of Scientific and Technical Information of China (English)

    刘英; 陈维平; 张卫文; 张大童; 李元元

    2004-01-01

    Effects of rare earth (RE) additions on microstructure and mechanical properties of the wrought AZ31 magnesium alloy were investigated. The results show that, by adding 0.3%, 0.6% and 1.0% RE elements, the as-cast microstructure can be refined, and the as-cast alloys′ elongation and tensile strength can be improved. After extrusion, the alloy with 0.3% and 0.6% RE additions obtain a finer microstructure and the best mechanical properties, but the alloy with 1.0% RE addition has the coarse Al-RE compound particles in grain boundaries which decreased elongation and tensile properties. Usually, Rare earth (RE) elements were used to improve the creep properties of aluminium-containing magnesium pressure die cast alloys at elevated temperatures. In this paper, it is also found that the high temperature strength of extruded materials can be increased by RE elements additions.

  1. Quantitative procedure for evaluation of microstructure of cast Mg-Al-Ca-Sr magnesium alloy

    Directory of Open Access Journals (Sweden)

    T. Rzychoń

    2010-01-01

    Full Text Available In this paper the microstructural characterization of ingot MRI-230D magnesium alloy and quantitative procedure for evaluation of microstructure are presented. The optical and scanning electron microscopy were used to study the morphology of microstructural compounds in this alloy. The X-ray diffraction was used to determination of phase composition. The as-cast microstructure of MRI-230D magnesium alloy containing aluminum, calcium and strontium consists of the dendritic α-Mg and such intermetallic compounds as: Al2Ca, Al4Sr and AlxMny. In the purpose quantitative description of microstructure semi-automatic procedures using Met-Ilo image analysis were developed. Prepared semi-automatic procedures allow a fast determination of phase content in MRI-230D alloy using light microscopy and will be useful in the quality control of MRI-230D ingots.

  2. Ceramic coated Y1 magnesium alloy surfaces by microarc oxidation process for marine applications

    Indian Academy of Sciences (India)

    V V Narulkar; S Prakash; K Chandra

    2007-08-01

    The magnesium alloys occupy an important place in marine applications, but their poor corrosion resistance, wear resistance, hardness and so on, have limited their application. To meet these defects, some techniques are developed. Microarc oxidation is a one such recently developed surface treatment technology under anodic oxidation in which ceramic coating is directly formed on the surface of magnesium alloy, by which its surface property is greatly improved. In this paper, a dense ceramic oxide coating, ∼ 20 m thick, was prepared on an Y1 magnesium alloy through microarc oxidation in a Na3SiO3–Na2WO4–KOH–Na2EDTA electrolytic solution. The property of corrosion resistance of ceramic coating was studied by CS300P electrochemistry–corrosion workstation, and the main impact factor of the corrosion resistance was also analysed. Microstructure and phase composition were analysed by SEM and XRD. The microhardness of the coating was also measured. The basic mechanism of microarc coating formation is explained in brief. The results show that the corrosion resistance property of microarc oxidation coating on the Y1 magnesium surface is superior to the original samples in the 3.5 wt% NaCl solutions. The microarc oxidation coating is relatively dense and uniform, mainly composed of MgO, MgAl2O4 and MgSiO3. The microhardness of the Y1 magnesium alloy surface attained 410 HV, which was much larger than that of the original Y1 magnesium alloy without microarc oxidation.

  3. 锑合金化在镁合金中的应用%Application of Antimony Alloying in Magnesium Alloy

    Institute of Scientific and Technical Information of China (English)

    丛孟启; 刘劲松; 李子全; 闫明阳; 孙颖迪; 黄敏; 陈可; 刘亚妮

    2012-01-01

    The latest research progress in magnesium alloys containing antimony in recent years is discussed Effects of antimony additions on the cast-ability, microstructure, tensile properties, creep behavior, damping properties and corrosion resistance of Mg-Al and Mg-Zn based alloys are summarized. Finally, some further research orientations of magnesium alloys containing Sb in the present study are suggested.%综述了近年来含锑镁合金的研究进展,总结了锑元素对Mg-Al和Mg-Zn系镁合金铸造性能、金相组织、力学性能、蠕变性能、阻尼性能、耐蚀性能6方面的影响.最后,展望了含锑镁合金的研究方向.

  4. Rapid coating of AZ31 magnesium alloy with calcium deficient hydroxyapatite using microwave energy

    Energy Technology Data Exchange (ETDEWEB)

    Ren, Yufu, E-mail: Yufu.Ren@rockets.utoledo.edu [Department of Mechanical, Industrial and Manufacturing Engineering, The University of Toledo, Toledo, OH (United States); Zhou, Huan [Department of Mechanical, Industrial and Manufacturing Engineering, The University of Toledo, Toledo, OH (United States); Institute of Biomedical Engineering and Health Sciences, Changzhou University, Changzhou, Jiangsu (China); Nabiyouni, Maryam [Department of Bioengineering, The University of Toledo, Toledo, OH (United States); Bhaduri, Sarit B. [Department of Mechanical, Industrial and Manufacturing Engineering, The University of Toledo, Toledo, OH (United States); Division of Dentistry, The University of Toledo, Toledo, OH (United States)

    2015-04-01

    Due to their unique biodegradability, magnesium alloys have been recognized as suitable metallic implant materials for degradable bone implants and bioresorbable cardiovascular stents. However, the extremely high degradation rate of magnesium alloys in physiological environment has restricted its practical application. This paper reports the use of a novel microwave assisted coating technology to improve the in vitro corrosion resistance and biocompatibility of Mg alloy AZ31. Results indicate that a dense calcium deficient hydroxyapatite (CDHA) layer was uniformly coated on a AZ31 substrate in less than 10 min. Weight loss measurement and SEM were used to evaluate corrosion behaviors in vitro of coated samples and of non-coated samples. It was seen that CDHA coatings remarkably reduced the mass loss of AZ31 alloy after 7 days of immersion in SBF. In addition, the prompt precipitation of bone-like apatite layer on the sample surface during immersion demonstrated a good bioactivity of the CDHA coatings. Proliferation of osteoblast cells was promoted in 5 days of incubation, which indicated that the CDHA coatings could improve the cytocompatibility of the AZ31 alloy. All the results suggest that the CDHA coatings, serving as a protective layer, can enhance the corrosion resistance and biological response of magnesium alloys. Furthermore, this microwave assisted coating technology could be a promising method for rapid surface modification of biomedical materials. - Highlights: • A microwave assisted coating process for biodegradable Mg alloy. • CDHA coatings were successfully developed on AZ31 alloy in minutes. • The as-deposited CDHA coatings significantly reduced the degradation rate of AZ31 alloy. • The CDHA coated AZ31 alloy showed good bioactivity and biocompatibility in vitro. • The microwave assisted coating process can be used as rapid surface modification for bioimplants.

  5. An in vitro study on the biocompatibility of WE magnesium alloys.

    Science.gov (United States)

    Ge, Shuping; Wang, Yi; Tian, Jie; Lei, Daoxi; Yu, Qingsong; Wang, Guixue

    2016-04-01

    Magnesium alloys are being actively studied for intravascular stent applications because of their good mechanical strength and biocompatibility. To rule out the high allergenicity of nickel and neurotoxicity of aluminum element, four kinds of WE magnesium alloys (where "W" represents the metallic element Y and "E" represents mixed rare earth (RE) elements; Y: 2.5, 5.0, 6.5, and 7.5 wt %; Nd: 1.0, 2.6, 2.5, and 4.2 wt %; Zr: 0.8 wt %) were chosen for in vitro investigation of their biocompatibility using cell culture. The results showed that, with the increase of rare earth elements in WE magnesium alloys, fibrinogen adsorption decreased and coagulation function was improved. It was also found that WE magnesium alloys promoted the adhesion of endothelial cells. With the increase of adhesion time, adhered cell numbers increased gradually. With 25% extracts, all the WE alloys promoted cell migration, while 100% extracts were not conducive to cell migration. Based on the above results, WE magnesium alloys 5.0WE (5.0Y-2.6Nd-0.8Zr) and 6.5WE (6.5Y-2.5Nd-0.8Zr) have better biocompatibility as compared with that with 2.5WE (2.5Y-1.0Nd-0.8Zr) and 7.5WE (7.5Y-4.2Nd-0.8Zr), and could be as the promising candidate materials for medical stent applications.

  6. Mechanical properties of homogenized twin-roll cast and conventionally cast AZ31 magnesium alloys

    Directory of Open Access Journals (Sweden)

    Mariia Zimina

    2015-02-01

    Full Text Available The improvement of mechanical properties of magnesium alloys nowadays is very important, because of the variety of industrial applications. For this goal, the number of casting techniques and further treatments were developed. Among the continuous casting techniques, which allow producing long strips of the alloys, is twin-roll casting. Using this process one can get the magnesium alloy with finest microstructure and higher specific strength. In this paper the comparison of tensile properties of conventionally cast and twin-roll cast AZ31 magnesium alloys was made. Tensile tests were carried out with constant strain rate 10-3 s-1 at temperatures ranging from 100 to 300 °C. Both materials were tested in as-cast state and after homogenization treatment at 450 °C for 10 hours. The investigation showed that there are no significant changes in ductility of AZ31 conventionally cast alloy even after heat treatment, while the ductility of twin-roll cast alloy increases.

  7. Influence of Cobalt on the Properties of Load-Sensitive Magnesium Alloys

    Directory of Open Access Journals (Sweden)

    Kai Kerber

    2012-12-01

    Full Text Available In this study, magnesium is alloyed with varying amounts of the ferromagnetic alloying element cobalt in order to obtain lightweight load-sensitive materials with sensory properties which allow an online-monitoring of mechanical forces applied to components made from Mg-Co alloys. An optimized casting process with the use of extruded Mg-Co powder rods is utilized which enables the production of magnetic magnesium alloys with a reproducible Co concentration. The efficiency of the casting process is confirmed by SEM analyses. Microstructures and Co-rich precipitations of various Mg-Co alloys are investigated by means of EDS and XRD analyses. The Mg-Co alloys’ mechanical strengths are determined by tensile tests. Magnetic properties of the Mg-Co sensor alloys depending on the cobalt content and the acting mechanical load are measured utilizing the harmonic analysis of eddy-current signals. Within the scope of this work, the influence of the element cobalt on magnesium is investigated in detail and an optimal cobalt concentration is defined based on the performed examinations.

  8. Magnesium

    Science.gov (United States)

    ... by limiting the amount lost in urine. Low magnesium intakes for a long period of time, however, can ... is important for healthy bones. People with higher intakes of magnesium have a higher bone mineral density, which is ...

  9. Degradation and antibacterial properties of magnesium alloys in artificial urine for potential resorbable ureteral stent applications.

    Science.gov (United States)

    Lock, Jaclyn Y; Wyatt, Eric; Upadhyayula, Srigokul; Whall, Andrew; Nuñez, Vicente; Vullev, Valentine I; Liu, Huinan

    2014-03-01

    This article presents an investigation on the effectiveness of magnesium and its alloys as a novel class of antibacterial and biodegradable materials for ureteral stent applications. Magnesium is a lightweight and biodegradable metallic material with beneficial properties for use in medical devices. Ureteral stent is one such example of a medical device that is widely used to treat ureteral canal blockages clinically. The bacterial colony formation coupled with the encrustation on the stent surface from extended use often leads to clinical complications and contributes to the failure of indwelling medical devices. We demonstrated that magnesium alloys decreased Escherichia coli viability and reduced the colony forming units over a 3-day incubation period in an artificial urine (AU) solution when compared with currently used commercial polyurethane stent. Moreover, the magnesium degradation resulted in alkaline pH and increased magnesium ion concentration in the AU solution. The antibacterial and degradation properties support the potential use of magnesium-based materials for next-generation ureteral stents. Further studies are needed for clinical translation of biodegradable metallic ureteral stents.

  10. Tempering effect on corrosion performance of magnesium alloys for biomedical applications

    NARCIS (Netherlands)

    Zhang, X.; Ferrari, G.M.; Erinc, M.; Sillekens, W.H.

    2010-01-01

    The corrosion resistances for magnesium alloys AZ80, AE82 and ZM21 treated at 200 and 330°C for 2 hours, and for AZ80 and AE82 at 415°C for 8 hours were investigated using potentiodynamic polarization measurements in simulated body fluid (SBF) solution at 37°C. The morphology and the Volta potential

  11. INFLUENCE OF HEAT TREATMENT ON DAMPING BEHAVIOUR OF THE MAGNESIUM WROUGHT ALLOY AZ61

    Institute of Scientific and Technical Information of China (English)

    2007-01-01

    The effect of isochronal heat treatments for 1h on variation of damping, hardness and microstructural change of the magnesium wrought alloy AZ61 was investigated. Damping and hardness behaviour could be attributed to the evolution of precipitation process. The influence of precipitation on damping behaviour was explained in the framework of the dislocation string model of Granato and Lücke.

  12. Preparation of Si-containing oxide coating and biomimetic apatite induction on magnesium alloy

    Science.gov (United States)

    Yu, Huijun; Dong, Qing; Dou, Jinhe; Pan, Yaokun; Chen, Chuanzhong

    2016-12-01

    Magnesium and its alloys are recently found important in the field of bone repairing for their ideal mechanical performance and excellent biocompatibility. Micro-arc oxidation (MAO) is a simple, controllable and efficient electrochemistry method that can prepare protective ceramic coatings on magnesium alloys. The properties of the MAO coating, such as thickness, microstructure, roughness and composition, can easily be controlled by adjusting the voltage, current density, duration or the electrolyte concentration. In this work, MAO coatings are prepared on ZK61 magnesium alloy at different voltages. The structure characteristics and element distributions of the coating are investigated by XRD, TEM, SEM and EPMA. The MAO samples are immersed in SBF for 7, 14 and 28 days respectively. The corrosion behaviors of the samples in SBF were also investigated by potentiodynamic polarization curves. The corrosion products were characterized by EDS and FT-IR. The MAO coated ZK61 alloy samples showed excellent corrosion resistance and bioactivity. The MAO method demonstrates a great potential in the preparation of degradable and bioactive orthopedic magnesium-based implants.

  13. Preparation and Corrosion Resistance of Rare Earth Conversion Coatings on AZ91 Magnesium Alloy

    Institute of Scientific and Technical Information of China (English)

    Xu Yue; Chen Xiang; Lü Zushun; Li Yingjie

    2005-01-01

    The feasibility of forming pollution-free and environmentally benign Ce-based rare earth conversion coatings (short for RECCs) on AZ91 magnesium alloy to enhance corrosion resistance was studied. The effect of optimum processing parameters on corrosion resistance of RECCs, such as density of treating solution, temperature and time of coating formation were discussed. Protective performance of conversion coatings on magnesium alloy was evaluated by moisture/heating test, anodic polarization, etc. The results show that Ce-based RECCs under moisture/heating condition can remain intact, with high coverage and no obvious corrosion phenomenon. Corrosion potential increases and passive phenomenon occurs while current density decreases, therefore Ce-based RECCs can improve corrosion resistance of AZ91 magnesium alloy. The morphology of Ce-based RECCs prepared under optimum process through SEM observation is found to be a few particles coherent to the base coating, and the coating has no cracks and exhibits apparent corrosion resistance during corrosion courses of AZ91 magnesium alloy.

  14. Compression Deformation Behavior of AZ81 Magnesium Alloy at Elevated Temperatures

    Directory of Open Access Journals (Sweden)

    Xiaoping Luo

    2014-01-01

    Full Text Available The hot deformation behavior of an AZ81 magnesium alloy was investigated by hot compressive testing on a Gleeble-1500 thermal mechanical simulator in the temperature range from 200 to 400°C and in the strain rate range of 0.001–5 s−1. The relationships among flow stress, strain rate, and deformation temperature were analyzed, and the deformation activation energy and stress exponent were calculated. The microstructure evolution of the AZ81 magnesium alloy under high deformation was examined. The results indicated that the maximum value of the flow stress increased with the decrease of deformation temperature and the increase of strain rate. When the deformation temperature is constant, the flow stress of the AZ81 magnesium alloy increases with the increase of strain rate, which can be demonstrated by a Zener-Hollomon parameter in a hyperbolic-sine-type equation with a hot compression deformation activation energy of 176.01 KJ/mol and basic hot deformation material factors A, n, and a in the analytical expression of the AZ81 magnesium alloy flow stress of 3.21227×1014 s−1, 7.85, and 0.00866 MPa, respectively.

  15. Processing Technology and Mechanical Properties of Die-Cast Magnesium Alloy AZ91D

    Institute of Scientific and Technical Information of China (English)

    LIU Yan'gai(刘艳改); LIU Wenhui(刘文辉); XIONG Shoumei(熊守美); LIU Baicheng(柳百成); Wang Gang (王罡); MATSUMOTO Yoshihide; MURAKAMI Masayuki

    2004-01-01

    The mechanical properties of magnesium die-casting components can be improved with improved die-casting processing technology. An orthogonal experiment with four factors and three levels (Lq, 34) was used to evaluate the effect of various die-casting processing parameters on the quality and mechanical properties of an AZ91D magnesium alloy cylinder head cover component. The results show that the injection speed and casting and die temperatures all influence the component quality, with the influence of the casting pressure being the smallest. The injection speed and casting pressure are the two most important factors influencing the tensile strength. The best die-casting parameters for the magnesium alloy cylinder head cover component were determined to be a casting temperature of 660℃, a die temperature of 200℃, an injection speed of 70 ms(1, and a casting pressure of 65 MPa. The porosity is one of the most important parameters influencing the casting strength.

  16. Electroplating zinc transition layer for electroless nickel plating on AM60 magnesium alloys

    Institute of Scientific and Technical Information of China (English)

    WANG Xiao-min; ZHOU Wan-qiu; HAN En-Hou

    2006-01-01

    Electroplating zinc coating as transition layer of electroless nickel plating on AM60 magnesium alloys was investigated. The zinc film can be deposited in a pyrophosphate bath at 50-60 ℃ under current density of 0.5-1.5 A/dm2. A new fore treatment technology was applied by acid cleaning with a solution containing molybdate and phosphorous acid, by alkaline cleaning in a bath containing molybdate and sodium hydroxide. The subsequent electroless plating was carried out in nickel sulfate bath. The SEM observation shows that the deposition is uniform and compact. The polarization curve measurements show that the corrosion potential of the zinc plating in 3.5% NaCl is about -1.3 V(vs SCE) which is noble than that of magnesium substrate. The zinc electroplating can be applied as the pretreatment process for electroless nickel plating on magnesium alloys.

  17. A two-step superplastic forging forming of semi-continuously cast AZ70 magnesium alloy

    Directory of Open Access Journals (Sweden)

    Pan Wang

    2015-03-01

    Full Text Available A two-step technology combined forging with superplastic forming has been developed to enhance the forgeability of semi-continuously cast AZ70 magnesium alloy and realize the application of the as-cast magnesium alloy in large deformation bullet shell. In the first step, fine-grained microstructure preforms that are suitable for superplastic forming were obtained by reasonably designing the size of the initial blanks with the specific height-to-diameter ratio, upsetting the blanks and subsequent annealing. In the second step, the heat treated preforms were forged into the end products at the superplastic conditions. The end products exhibit high quality surface and satisfied microstructure. Consequently, this forming technology that not only avoids complicating the material preparation but also utilizes higher strain rate superplastic provides a near net-shaped novel method on magnesium forging forming technology using as-cast billet.

  18. New Technique of Casting-rolling Strips for Semi-solid Magnesium Alloys

    Institute of Scientific and Technical Information of China (English)

    Shuisheng XIE; Maopeng GENG; Xinmin ZHOU; Ying ZHANG; Songyang ZHANG; Yanchun WANG; Guojie HUANG

    2005-01-01

    The conjugation of semi-solid process technique and casting-rolling technique applied to produce the magnesium strips was studied. The semi-solid slurry hasbeen prepared continuously by the mechanical method and its temperature was controlled strictly at the same time. AZ91D and AZ31 casting magnesium alloys were applied to the experiment.The casting-rolling strips with non-dendritic structure were obtained and its main mechanical property is better. The process ability of the casting-rolling strips was studied. It is significative to link the semi-solid process techniques and casting-rolling techniques, through which we can get high quality magnesium alloy strips with non- dendritic structure and improve the overall properties of the products.

  19. A brief review of calcium phosphate conversion coating on magnesium and its alloys

    Science.gov (United States)

    Zaludin, Mohd Amin Farhan; Jamal, Zul Azhar Zahid; Jamaludin, Shamsul Baharin; Derman, Mohd Nazree

    2016-07-01

    Recent developments have shown that magnesium is a promising candidate to be used as a biomaterial. Owing to its light weight, biocompatibility and compressive strength comparable with natural bones makes magnesium as an excellent choice for biomaterial. However, high reactivity and low corrosion resistance properties have restricted the application of magnesium as biomaterials. At the moment, several strategies have been developed to solve this problem. Surface modification of magnesium is one of the popular solutions to solve the problem. Among many techniques developed in the surface modification, conversion coating method is one of the simple and effective techniques. From various types of conversion coating, calcium phosphate-based conversion coating is the most suitable for biomedical fields. This paper reviews some studies on calcium phosphate coating on Mg and its alloys via chemical conversion method and discusses some factors determining the coating performance.

  20. Biomimetic hydrophobic surface fabricated by chemical etching method from hierarchically structured magnesium alloy substrate

    Energy Technology Data Exchange (ETDEWEB)

    Liu, Yan; Yin, Xiaoming; Zhang, Jijia [Key Laboratory of Bionic Engineering (Ministry of Education), Jilin University, Changchun 130022 (China); Wang, Yaming [Institute for Advanced Ceramics, Harbin Institute of Technology, Harbin 150001 (China); Han, Zhiwu, E-mail: zwhan@jlu.edu.cn [Key Laboratory of Bionic Engineering (Ministry of Education), Jilin University, Changchun 130022 (China); Ren, Luquan [Key Laboratory of Bionic Engineering (Ministry of Education), Jilin University, Changchun 130022 (China)

    2013-09-01

    As one of the lightest metal materials, magnesium alloy plays an important role in industry such as automobile, airplane and electronic product. However, magnesium alloy is hindered due to its high chemical activity and easily corroded. Here, inspired by typical plant surfaces such as lotus leaves and petals of red rose with super-hydrophobic character, the new hydrophobic surface is fabricated on magnesium alloy to improve anti-corrosion by two-step methodology. The procedure is that the samples are processed by laser first and then immersed and etched in the aqueous AgNO{sub 3} solution concentrations of 0.1 mol/L, 0.3 mol/L and 0.5 mol/L for different times of 15 s, 40 s and 60 s, respectively, finally modified by DTS (CH{sub 3}(CH{sub 2}){sub 11}Si(OCH{sub 3}){sub 3}). The microstructure, chemical composition, wettability and anti-corrosion are characterized by means of SEM, XPS, water contact angle measurement and electrochemical method. The hydrophobic surfaces with microscale crater-like and nanoscale flower-like binary structure are obtained. The low-energy material is contained in surface after DTS treatment. The contact angles could reach up to 138.4 ± 2°, which hydrophobic property is both related to the micro–nano binary structure and chemical composition. The results of electrochemical measurements show that anti-corrosion property of magnesium alloy is improved. Furthermore, our research is expected to create some ideas from natural enlightenment to improve anti-corrosion property of magnesium alloy while this method can be easily extended to other metal materials.

  1. Research activities of biomedical magnesium alloys in China

    Science.gov (United States)

    Zheng, Yufeng; Gu, Xuenan

    2011-04-01

    The potential application of Mg alloys as bioabsorable/biodegradable implants have attracted much recent attention in China. Advances in the design and biocompatibility evaluation of bio-Mg alloys in China are reviewed in this paper. Bio-Mg alloys have been developed by alloying with the trace elements existing in human body, such as Mg-Ca, Mg-Zn and Mg-Si based systems. Additionally, novel structured Mg alloys such as porous, composited, nanocrystalline and bulk metallic glass alloys were tried. To control the biocorrosion rate of bio-Mg implant to match the self-healing/regeneration rate of the surrounding tissue in vivo, surface modification layers were coated with physical and chemical methods.

  2. Bioresorbable drug-eluting magnesium-alloy scaffold for treatment of coronary artery disease.

    Science.gov (United States)

    Campos, Carlos M; Muramatsu, Takashi; Iqbal, Javaid; Zhang, Ya-Jun; Onuma, Yoshinobu; Garcia-Garcia, Hector M; Haude, Michael; Lemos, Pedro A; Warnack, Boris; Serruys, Patrick W

    2013-12-16

    The introduction of metallic drug-eluting stents has reduced the risk of restenosis and widened the indications of percutaneous coronary intervention in treatment of coronary artery disease. However, this medical device can induce hypersensitive reaction that interferes with the endothelialization and healing process resulting in late persistent or acquired malapposition of the permanent metallic implant. Delayed endotheliaization and malapposition may lead to late and very late stent thrombosis. Bioresorbable scaffolds (BRS) have been introduced to potentially overcome these limitations, as they provide temporary scaffolding and then disappear, liberating the treated vessel from its cage. Magnesium is an essential mineral needed for a variety of physiological functions in the human body and its bioresorbable alloy has the strength-to-weight ratio comparable with that of strong aluminum alloys and alloy steels. The aim of this review is to present the new developments in Magnesium BRS technology, to describe its clinical application and to discuss the future prospects of this innovative therapy.

  3. Study on solid solution and aging process of AZ91D magnesium alloy with cerium

    Institute of Scientific and Technical Information of China (English)

    GUO

    2010-01-01

    The influence of Ce on solid solution and aging process of AZ91D magnesium alloy was analyzed.The results showed that the decomposition of β-Mg17Al12 phase in AZ91D magnesium alloy at 420 ℃ could be completed within 12 h,while this process in the Ce-containing alloy required more time.In subsequent aging process at 175 ℃,Ce obviously delayed the aging process of AZglD.It was inferred that the influence of Ce on process of solid solution and aging was relative to the Ce that existed in β-Mg17Al12 phase of original structure in the form of solid solution,and the interaction of the Ce and Al was an important factor to get process of solution and aging slowly.

  4. Opportunities and challenges for the biodegradable magnesium alloys as next-generation biomaterials.

    Science.gov (United States)

    Ding, Wenjiang

    2016-06-01

    In recent years, biodegradable magnesium alloys emerge as a new class of biomaterials for tissue engineering and medical devices. Deploying biodegradable magnesium-based materials not only avoids a second surgical intervention for implant removal but also circumvents the long-term foreign body effect of permanent implants. However, these materials are often subjected to an uncontrolled and fast degradation, acute toxic responses and rapid structural failure presumably due to a localized, too rapid corrosion process. The patented Mg-Nd-Zn-based alloys (JiaoDa BioMg [JDBM]) have been developed in Shanghai Jiao Tong University in recent years. The alloy series exhibit lower biodegradation rate and homogeneous nanophasic degradation patterns as compared with other biodegradable Mg alloys. The in vitro cytotoxicity tests using various types of cells indicate excellent biocompatibility of JDBM. Finally, bone implants using JDBM-1 alloy and cardiovascular stents using JDBM-2 alloy have been successfully fabricated and in vivo long-term assessment via implantation in animal model have been performed. The results confirmed the reduced degradation rate in vivo, excellent tissue compatibility and long-term structural and mechanical durability. Thus, this novel Mg-alloy series with highly uniform nanophasic biodegradation represent a major breakthrough in the field and a promising candidate for manufacturing the next generation biodegradable implants.

  5. Influence of hot extrusion on microstructure and mechanical properties of AZ31 magnesium alloy

    Institute of Scientific and Technical Information of China (English)

    WANG Ling; TIAN Su-gui; MENG Fan-lai; DU Hong-qiang

    2006-01-01

    Extrusion treatment is a common method to refine the grain size and improve the mechanical properties of metal material. The influence of hot extrusion on microstructure and mechanical properties of AZ31 magnesium alloy was investigated. The results show that the mechanical properties of AZ31 alloy are obviously improved by extrusion treatment. The ultimate tensile strength (UTS) of AZ31 alloy at room temperature is measured to be 222 MPa, and is enhanced to 265.8 MPa after extrusion at 420℃. The yield tensile strength (YTS) of AZ31 alloy at room temperature is measured to be 84 MPa, and is enhanced to 201 MPa after extrusion at 420℃. The effective improvements on mechanical properties result from the formation of the finer grains during extrusion and the finer particles precipitated by age treatment. The features of the microstructure evolution during hot extruded of AZ31 alloy are dislocation slipping on the matrix and occurrence of the dynamic recrystallization.

  6. Magnesium–Gold Alloy Formation by Underpotential Deposition of Magnesium onto Gold from Nitrate Melts

    Directory of Open Access Journals (Sweden)

    Vesna S. Cvetković

    2017-03-01

    Full Text Available Magnesium underpotential deposition on gold electrodes from magnesium nitrate –ammonium nitrate melts has been investigated. Linear sweep voltammetry and potential step were used as electrochemical techniques. Scanning electron microscopy (SEM, energy dispersive spectrometry (EDS and X-ray diffraction (XRD were used for characterization of obtained electrode surfaces. It was observed that reduction processes of nitrate, nitrite and traces of water (when present, in the Mg underpotential range studied, proceeded simultaneously with magnesium underpotential deposition. There was no clear evidence of Mg/Au alloy formation induced by Mg UPD from the melt made from eutectic mixture [Mg(NO32·6H2O + NH4NO3·XH2O]. However, EDS and XRD analysis showed magnesium present in the gold substrate and four different Mg/Au alloys being formed as a result of magnesium underpotential deposition and interdiffusion between Mg deposit and Au substrate from the melt made of a nonaqueous [Mg(NO32 + NH4NO3] eutectic mixture at 460 K.

  7. Magnesium alloy-graphite composites with tailored heat conduction properties for hydrogen storage applications

    Energy Technology Data Exchange (ETDEWEB)

    Pohlmann, Carsten; Kalinichenka, Siarhei [Institute for Materials Science, Dresden University of Technology, Helmholtzstr. 7, 01069 Dresden (Germany); Roentzsch, Lars; Hutsch, Thomas [Fraunhofer Institute for Manufacturing Technology and Applied Materials Research, Winterbergstr. 28, 01277 Dresden (Germany); Kieback, Bernd [Institute for Materials Science, Dresden University of Technology, Helmholtzstr. 7, 01069 Dresden (Germany); Fraunhofer Institute for Manufacturing Technology and Applied Materials Research, Winterbergstr. 28, 01277 Dresden (Germany)

    2010-12-15

    Melt-spun magnesium alloys that contain catalytically active constituents have become attractive hydrogen storage materials due to their ultra-fine and homogeneous microstructure and their excellent (de-)hydrogenation characteristics. However, their heat conduction properties have to be improved for practical applications. For this purpose, composites of melt-spun magnesium alloys and expanded natural graphite (ENG) were examined in this work. Melt-spun flakes were mixed with different amounts of up to 25.5 wt.% ENG. These mixtures were compacted to cylindrical pellets using compaction pressures up to 600 MPa. For comparison, pellets of pure magnesium hydride and ENG were equally processed. All sets of specimens were investigated regarding their thermal conductivities in radial and axial direction, their microstructure and phase fractions. It was found that the heat transfer characteristics can be tailored in a wide range, e.g. the thermal conductivity of magnesium alloy-ENG compacts were tuned from 1 up to 47 W m{sup -1} K{sup -1}. For the system MgH{sub 2}-ENG, the thermal conductivity can be adjusted from 1 up to 43 W m{sup -1} K{sup -1}. Therefore, a hydrogen storage material with homogeneous heat transfer properties can be anticipated which only slightly depend on the hydrogenated fraction. (author)

  8. Novel magnesium alloy Mg–2La caused no cytotoxic effects on cells in physiological conditions

    Energy Technology Data Exchange (ETDEWEB)

    Weizbauer, Andreas, E-mail: weizbauer.andreas@mh-hannover.de [Laboratory for Biomechanics and Biomaterials, Department of Orthopedic Surgery, Hannover Medical School, Anna-von-Borries-Straße 1-7, 30625 Hannover (Germany); CrossBIT, Center for Biocompatibility and Implant-Immunology, Department of Orthopedic Surgery, Hannover Medical School, Feodor-Lynen-Str. 31, 30625 Hannover (Germany); Seitz, Jan-Marten [Institute of Materials Science, Leibniz Universität Hannover, An der Universität 2, 30823 Garbsen (Germany); Werle, Peter [ABB AG, Trafoweg 4, 06112 Halle (Germany); Hegermann, Jan [Institute of Functional and Applied Anatomy, Hannover Medical School, Carl-Neuberg-Straße 1, 30625 Hannover (Germany); Willbold, Elmar [Laboratory for Biomechanics and Biomaterials, Department of Orthopedic Surgery, Hannover Medical School, Anna-von-Borries-Straße 1-7, 30625 Hannover (Germany); CrossBIT, Center for Biocompatibility and Implant-Immunology, Department of Orthopedic Surgery, Hannover Medical School, Feodor-Lynen-Str. 31, 30625 Hannover (Germany); Eifler, Rainer [Institute of Materials Science, Leibniz Universität Hannover, An der Universität 2, 30823 Garbsen (Germany); Windhagen, Henning [Laboratory for Biomechanics and Biomaterials, Department of Orthopedic Surgery, Hannover Medical School, Anna-von-Borries-Straße 1-7, 30625 Hannover (Germany); Reifenrath, Janin [Small Animal Clinic, University of Veterinary Medicine Hannover, Bünteweg 9, 30559 Hannover (Germany); Waizy, Hazibullah [Laboratory for Biomechanics and Biomaterials, Department of Orthopedic Surgery, Hannover Medical School, Anna-von-Borries-Straße 1-7, 30625 Hannover (Germany)

    2014-08-01

    Using several different in vitro assays, a new biodegradable magnesium alloy Mg–2La, composed of 98% magnesium and 2% lanthanum, was investigated as a possible implant material for biomedical applications. An in vitro cytotoxicity test, according to EN ISO 10993-5/12, with L929 and human osteoblastic cells identified no toxic effects on cell viability at physiological concentrations (at 50% dilutions and higher). The metabolic activity of human osteoblasts in the 100% extract was decreased to < 70% and was therefore rated as cytotoxic. The degradation rates of Mg–2La were evaluated in phosphate buffered saline and four different cell culture media. The degradation rates were shown to be influenced by the composition of the solution, and the addition of fetal bovine serum slightly accelerated the corrosive process. The results of these in vitro experiments suggest that Mg–2La is a promising candidate for use as an orthopedic implant material. - Highlights: • A new magnesium alloy (Mg–2La) has been developed. • Magnesium alloy Mg–2La revealed no toxic effect in physiological concentrations. • Degradation rates were influenced by the corrosion media. • The addition of fetal bovine serum increased the corrosive process slightly.

  9. The Effect of Adding Corrosion Inhibitors into an Electroless Nickel Plating Bath for Magnesium Alloys

    Science.gov (United States)

    Hu, Rong; Su, Yongyao; Liu, Hongdong; Cheng, Jiang; Yang, Xin; Shao, Zhongcai

    2016-10-01

    In this work, corrosion inhibitors were added into an electroless nickel plating bath to realize nickel-phosphorus (Ni-P) coating deposition on magnesium alloy directly. The performance of five corrosion inhibitors was evaluated by inhibition efficiency. The results showed that only ammonium hydrogen fluoride (NH4HF2) and ammonium molybdate ((NH4)2MoO4) could be used as corrosion inhibitors for magnesium alloy in the bath. Moreover, compounding NH4HF2 and (NH4)2MoO4, the optimal concentrations were both at 1.5 ~ 2%. The deposition process of Ni-P coating was observed by using a scanning electron microscope (SEM). It showed corrosion inhibitors inhibited undesired dissolution of magnesium substrate during the electroless plating process. In addition, SEM observation indicated that the corrosion inhibition reaction and the Ni2+ replacement reaction were competitive at the initial deposition time. Both electrochemical analysis and thermal shock test revealed that the Ni-P coating exhibited excellent corrosion resistance and adhesion properties in protecting the magnesium alloy.

  10. Preparation and Performance of Rare Earths Chemical Conversion Film on Magnesium Alloy

    Institute of Scientific and Technical Information of China (English)

    2006-01-01

    Golden yellow cerium conversion film was obtained on magnesium alloys surface by immersion method and the preparation parameters were established. The influence of different process parameters on the surface morphology and performance of the conversion film were analyzed by means of SEM and electrochemical method. Formation dynamics about cerium conversion film on magnesium alloy in solution containing cerium salt and the anti-corrosion behavior of the conversion film in 3.5% NaCl solution were studied by electrochemical method respectively. The results shows that the conversion film is more compact at room temperature when concentration of cerium sulfate is 10 g·L-1 in the solution; the open circuit potential of the magnesium sample moves up to positive direction about 100 mV, the surface of conversion film becomes even and lustrous, and the adhesion intensity of conversion film increases when adding aluminum nitrate into the solution containing cerium salt. The pH value of the solution and immersion time of the sample in the solution also affect the surface morphology and anti-corrosion property of the conversion film. After covered by rare earths conversion film, the anti-corrosion property of magnesium alloy is obviously improved. Rare earth conversion film has self-repairing capability in corrosion medium.

  11. Fabrication of a Delaying Biodegradable Magnesium Alloy-Based Esophageal Stent via Coating Elastic Polymer

    Directory of Open Access Journals (Sweden)

    Tianwen Yuan

    2016-05-01

    Full Text Available Esophageal stent implantation can relieve esophageal stenosis and obstructions in benign esophageal strictures, and magnesium alloy stents are a good candidate because of biodegradation and biological safety. However, biodegradable esophageal stents show a poor corrosion resistance and a quick loss of mechanical support in vivo. In this study, we chose the elastic and biodegradable mixed polymer of Poly(ε-caprolactone (PCL and poly(trimethylene carbonate (PTMC as the coated membrane on magnesium alloy stents for fabricating a fully biodegradable esophageal stent, which showed an ability to delay the degradation time and maintain mechanical performance in the long term. After 48 repeated compressions, the mechanical testing demonstrated that the PCL-PTMC-coated magnesium stents possess good flexibility and elasticity, and could provide enough support against lesion compression when used in vivo. According to the in vitro degradation evaluation, the PCL-PTMC membrane coated on magnesium was a good material combination for biodegradable stents. During the in vivo evaluation, the proliferation of the smooth muscle cells showed no signs of cell toxicity. Histological examination revealed the inflammation scores at four weeks in the magnesium-(PCL-PTMC stent group were similar to those in the control group (p > 0.05. The α-smooth muscle actin layer in the media was thinner in the magnesium-(PCL-PTMC stent group than in the control group (p < 0.05. Both the epithelial and smooth muscle cell layers were significantly thinner in the magnesium-(PCL-PTMC stent group than in the control group. The stent insertion was feasible and provided reliable support for at least four weeks, without causing severe injury or collagen deposition. Thus, this stent provides a new stent for the treatment of benign esophageal stricture and a novel research path in the development of temporary stents in other cases of benign stricture.

  12. Effect of heat diffusion on properties of zinc-aluminum coating on AZ91D magnesium alloys

    Institute of Scientific and Technical Information of China (English)

    LI Zhao-feng; HUANG Wei-jiu; LIU Ming

    2006-01-01

    A protecting zinc and aluminum coating on the surface of AZ91D magnesium alloys was obtained by thermal spraying to improve the corrosion and wear resistance performances. In order to enhance the combination between magnesium alloy matrix and zinc and aluminum coating, the sample was heat-treated at 300 ℃ for 2 h, then, the cross-section patterns, XRD pattern, micro-hardness, wear and corrosion resistance abilities were researched. The results indicate that the interface between the coating and substrate is metallurgical bond, and a transitional fusion layer is formed by diffusion. The micro-scale abrasion test and polarization test in 3% NaCl solution show that the diffusion-treated specimen has better wear and corrosion resistance performances in comparison with the undiffusion-treated and substrate magnesium alloys; in addition, it has relatively higher micro-hardness than the undiffusion-treated magnesium alloys.

  13. Direct-reading spectrochemical analysis of magnesium alloys; Analisis espectroquimico de lectura directa de aleaciones de magnesio

    Energy Technology Data Exchange (ETDEWEB)

    Roca Adell, M.

    1964-07-01

    A Quantometer has been applied to the determination of aluminum, berylium, calcium, iron, silicon and zinc in magnesium alloys Magnox, after the conversion of the samples to the oxide. For the aluminum, whose concentration is relatively high, the conducting briquets technique with an interrupted discharge is employed, using the magnesium as the internal standard. For the other elements a total burning method with direct current arc is employed, using also the magnesium as the internal standard. (Author) 7 refs.

  14. Biodegradable Orthopedic Magnesium-Calcium (MgCa Alloys, Processing, and Corrosion Performance

    Directory of Open Access Journals (Sweden)

    Yuebin Guo

    2012-01-01

    Full Text Available Magnesium-Calcium (Mg-Ca alloy has received considerable attention as an emerging biodegradable implant material in orthopedic fixation applications. The biodegradable Mg-Ca alloys avoid stress shielding and secondary surgery inherent with permanent metallic implant materials. They also provide sufficient mechanical strength in load carrying applications as opposed to biopolymers. However, the key issue facing a biodegradable Mg-Ca implant is the fast corrosion in the human body environment. The ability to adjust degradation rate of Mg-Ca alloys is critical for the successful development of biodegradable orthopedic implants. This paper focuses on the functions and requirements of bone implants and critical issues of current implant biomaterials. Microstructures and mechanical properties of Mg-Ca alloys, and the unique properties of novel magnesium-calcium implant materials have been reviewed. Various manufacturing techniques to process Mg-Ca based alloys have been analyzed regarding their impacts on implant performance. Corrosion performance of Mg-Ca alloys processed by different manufacturing techniques was compared. In addition, the societal and economical impacts of developing biodegradable orthopedic implants have been emphasized.

  15. Effect of laser surface melting on microstructure and corrosion characteristics of AM60B magnesium alloy

    Energy Technology Data Exchange (ETDEWEB)

    Liu, Cancan [State Key Laboratory of Solid Lubrication, Lanzhou Institute of Chemical Physics, Chinese Academy of Sciences, Lanzhou 730000 (China); University of Chinese Academy of Sciences, Beijing 100039 (China); Liang, Jun, E-mail: jliang@licp.cas.cn [State Key Laboratory of Solid Lubrication, Lanzhou Institute of Chemical Physics, Chinese Academy of Sciences, Lanzhou 730000 (China); Zhou, Jiansong, E-mail: jszhou@licp.cas.cn [State Key Laboratory of Solid Lubrication, Lanzhou Institute of Chemical Physics, Chinese Academy of Sciences, Lanzhou 730000 (China); Wang, Lingqian [State Key Laboratory of Solid Lubrication, Lanzhou Institute of Chemical Physics, Chinese Academy of Sciences, Lanzhou 730000 (China); Li, Qingbiao [State Key Laboratory of Solid Lubrication, Lanzhou Institute of Chemical Physics, Chinese Academy of Sciences, Lanzhou 730000 (China); University of Chinese Academy of Sciences, Beijing 100039 (China)

    2015-07-15

    Highlights: • Laser surface melting was used on AM60B Mg alloy. • The microstructure, composition and corrosion behavior of the as-received and LSM treated specimens were compared. • The laser treated alloy exhibited better corrosion resistance than the as-received one in the long term. • A model of two different corrosion mechanisms was established. - Abstract: Surface modification of laser surface melting (LSM) was applied to the AM60B magnesium alloy using a 10 kW continuous-wave CO{sub 2} laser. The microstructure, composition and corrosion resistance of AM60B magnesium alloy after LSM treatment were investigated by using scanning electron microscopy (SEM), energy-dispersive spectroscopy (EDS), X-ray diffraction (XRD) and corrosion tests, respectively. Results showed that the LSM treatment produced a continuous and homogeneous modified layer with refined grains, enriched Al element and redistributed intermetallic compounds on AM60B alloy. The corrosion resistance of the AM60B alloy was enhanced by the LSM treatment. The enhancement of the corrosion resistance was mainly attributed to the reduced corrosion susceptibility of Al enriched α-Mg matrix and the barrier effect of uniformly distributed β-phase of the LSM modified layer.

  16. Hot deformation behavior of rare earth magnesium alloy without pre-homogenization treatment

    Institute of Scientific and Technical Information of China (English)

    2008-01-01

    The behavior and structure evolvement of as-cast Mg-Gd-Y-Nd-Zr magnesium alloy during the hot deformation process were discussed. The flow stress behavior of magnesium alloy over the strain rate range of 0.002-1 s-1 and the temperature range of 573-723 K was researched on Gleeble-1500D hot simulator under the maximum deformation degree of 60%. The experimental results show that the relationship between stress and strain is obviously affected by the strain rate and deformation temperature. The important softening mechanisms are eutectic melting and discontinuous dynamic recrystallization (DDRX) during deformation. The fragments of eutectie melting along the boundaries can turn round so as to take effect of the slippage between grains. The flow stress of Mg-7Gd-5Y-1.2Nd-Zr magnesium alloy during high temperature deformation can be represented by a Zener-Hollomon parameter in the hyperbolic Arrhenius-type equation. The strain coefficient n and deformation activation energy Q are evaluated by linear regression analysis. A, α and n in the analytical expressions of σ are fitted to be 2.401 93× 1015, 0.017 3 MPa-1 and 3.218 19,respectively. The hot deformation activation energy of alloy during hot deformation is 234.950 58 kJ/mol. The results also show that the structure of primitive microstructure has an effect on the plastic deformation.

  17. Microstructure and Mechanical Properties of TIG Weld Joint of ZM5 Magnesium Alloy

    Directory of Open Access Journals (Sweden)

    QIN Ren-yao

    2016-06-01

    Full Text Available The ZM5 magnesium alloy plates were welded by TIG welding method. The microstructural characteristics and mechanical properties of ZM5 magnesium alloy joint were studied by optical microscopy, microhardness and tensile testers. The results show that the TIG weld joint of ZM5 magnesium alloy is composed of heat affected zone, partially melted zone and weld metal. The heat affected zone is consisted of primary α-Mg phase and eutectic phase that is composed of eutectic α-Mg and eutectic β-Mg17Al12 phase and mainly precipitated at grain boundaries. In the partially melted zone, the eutectic phase is not only increasingly precipitated at grain boundaries, but also dispersed in grains, and the growth of the β-Mg17Al12 phase is obviously observed. The microstructure in the weld is the typical dendritic morphology. The dendrites are considered as primary α-Mg phase, and the interdendritic regions are α+β eutectic phase. The difference in the microstructure of the heat affected zone, partially melted zone and weld results in their various microhardness values, and leads to the smaller tensile strength and ductility in the ZM5 alloy weld joint than parent metal.

  18. Analysis on flow stress of magnesium alloys during high temperature deformation

    Institute of Scientific and Technical Information of China (English)

    2008-01-01

    The flow stress of magnesium alloys during hot compression at different temperatures and strain rates was studied by experiments. Materials used were AZ91D alloys in as-cast, homogeneous treatment states, AZ31 and ZK60 alloys in as-cast state.The results show that the thermal simulation curves of different alloys differ from one another at the same deforming condition. The general curves of AZ31 and AZ91D alloys have the character of dynamic recrystallization. There are increase of true stress, drastic falling of true stress and increase of true stress in most curves of ZK60 alloy, while the other curves have the characteristics of dynamic recrystallization. From the analysis the reasonable deforming temperature should be selected from 523 to 673 K for AZ31 and the unhomogenized AZ91D alloy, from 473 to 673 K for the homogenized AZ91D alloy, and it was concluded to be 473 K or 673 K for ZK60 alloy.

  19. Gating System Design for a Magnesium Alloy Casting

    Institute of Scientific and Technical Information of China (English)

    2008-01-01

    The gating system of a cylindrical magnesium casting has been designed by using multiple objective optimization and Taguchi method. Mold filling and solidification processes were simulated by using MAGMASOFT(R).The simulation results indicate that the gating system design has a significant effect on the quality of magnesium castings. In an effort to obtain the optimal design of gating system, the signal-to-noise (S/N) ratio was used to analyze the effect of various gating designs on cavity filling and casting quality by using a weighting method based on the design of an orthogonal array. Four gating system parameters, namely, ingate height,ingate width, runner height, runner width, were optimized with a consideration of multiple objective criteria including filling velocity, shrinkage porosity and product yield.

  20. Hybrid coating on a magnesium alloy for minimizing the localized degradation for load-bearing biodegradable mini-implant applications

    Energy Technology Data Exchange (ETDEWEB)

    Kannan, M. Bobby, E-mail: bobby.mathan@jcu.edu.au; Liyanaarachchi, S.

    2013-10-01

    The effect of a hybrid coating, calcium phosphate (CaP) + polylactic acid (PLA), on a magnesium alloy on its in vitro degradation (general and localized) behaviour was studied for potential load-bearing biodegradable mini-implant applications. CaP was coated on a magnesium alloy, AZ91, using an electrochemical deposition method. A spin coating method was used to coat PLA on the CaP coated alloy. In vitro degradation performance of the alloy with hybrid coating was evaluated using electrochemical impedance spectroscopy (EIS) in simulated body fluid (SBF). The EIS results showed that the hybrid coating enhanced the degradation resistance of the alloy by more than two-order of magnitude as compared to the bare alloy and one-order of magnitude higher than that of the CaP coated alloy, after 1 h exposure in simulated body fluid (SBF). Long-term (48 h) EIS results also confirmed that the hybrid coating performed better than the bare alloy and the CaP coated alloy. Importantly, the hybrid coating improved the localized degradation resistance of the alloy significantly, which is critical for better in service mechanical integrity. - Highlights: • A hybrid coating (CaP + PLA) was applied on a magnesium-based alloy. • The hybrid coating enhanced the in vitro degradation resistance of the alloy. • Localized degradation resistance was also improved by the hybrid coating.

  1. Effect of magnesium in aluminum alloys on characteristics of microarc oxidation coatings

    Institute of Scientific and Technical Information of China (English)

    LIU Yao-hui; LI Song; YU Si-rong; ZHU Xian-yong; XU Bai-ming

    2006-01-01

    Microarc oxidation(MAO) coatings were prepared on the surface of aluminum alloys with different contents of magnesium. The morphologies and surface roughness of the coatings were characterized by Confocal laser scanning microscopy(CLSM). Phase and chemical composition of the MAO coatings were analyzed by X-ray diffractometry(XRD) and X-ray photoelectron spectroscopy(XPS). The experimental results show that the coatings formed on different substrates have two-layer morphologies and are mainly composed of Al2O3 and Al-Si-O phases. In addition, the content of Al2O3 increases with increasing the content of magnesium. XPS results prove that magnesium from substrate indeed participates in the MAO process and is incorporated into the coating in the form of MgO. The coating formed on Al-3Mg substrate has the smallest mass loss and the lowest friction coefficient of 0.17-0.19.

  2. Process Influences on Laser-beam Melting of the Magnesium Alloy AZ91

    Science.gov (United States)

    Schmid, Dominik; Renza, Johanna; Zaeh, Michael F.; Glasschroeder, Johannes

    Magnesium's great lightweight potential and high biocompatibility render laser-beam melting of this metal increasingly interesting. Despite recent research activities in this field, the properties thereby achieved are still inadequate for industrial or medical use. Low surface quality caused by powder sintered to parts' boundaries is one of the main problems. This effect is discussed theoretically and examined on single tracks of the magnesium alloy AZ91. Welding-penetration depth and width was measured on a magnesium plate with and without a powder layer. For the derivation of suitable process parameters, structures with incrementally increasing hatch distances were built and microscopically analyzed. The influence on defect percentage and hardness of the parts was determined based on specimens manufactured with different layer thicknesses. The influence of the oxygen content on solids was analyzed by varying the process atmosphere.

  3. Effects of RE on the Microstructure of Mg-8Zn-4Al Magnesium Alloys

    Institute of Scientific and Technical Information of China (English)

    2005-01-01

    The effects of RE on the microstrcture of as-cast Mg-8Zn-4Al magnesium alloys were investigated. The results show that the solidification range of Mg-8Zn-4Al-xRE alloys increases with RE additions. A binary eutectic reaction can arise and produce a new phase (Mg3Al4Zn2RE) and the temperature of phase transformation point of the new phase is 412.85C. In Mg-8Zn-4Al-1.5RE alloy, a small amount of Mg3Al4Zn2RE phase and ε phases are found besides α(Mg),ψ and τ phases. Also microstructures of Mg-8Zn-4Al alloys can be refined by addition of 1.5 % RE obviously.

  4. Hot compression deformation behavior of the Mg-AI-Y-Zn magnesium alloy

    Institute of Scientific and Technical Information of China (English)

    FANG Xiya; YI Danqing; WANG Bin; WU Chunping; ZHANG Hong

    2008-01-01

    The hot deformation behavior of a Mg-Al-Y-Zn magnesium alloy was investigated by hot compressive testing on a Gleeble-1500 thermal simulator at the temperanging from 523 to 673 K with the swain rate varying from 0.001 to 1s-1.The relationships among flow stress,swain rate,and deformation temperature were analyzed,and the deformation activation energy and stress exponent were calculated.Microstructure evolution of the alloy under different conditions was examined.The results indicated that the maximum value of the flow stress increased with the decrease of deformation temperature or the increase of swain rate.Under the present deformation conditions,dynamic recrystallization (DRX) oeettrred in the alloy,which was the main softening mechanism during deformation at elevated temperature.The deformation temperature and strain had significant effects on the microstructure of the alloy.

  5. Transition in Deformation Mechanism of AZ31 Magnesium Alloy during High-Temperature Tensile Deformation

    Directory of Open Access Journals (Sweden)

    Masafumi Noda

    2011-01-01

    Full Text Available Magnesium alloys can be used for reducing the weight of various structural products, because of their high specific strength. They have attracted considerable attention as materials with a reduced environmental load, since they help to save both resources and energy. In order to use Mg alloys for manufacturing vehicles, it is important to investigate the deformation mechanism and transition point for optimizing the material and vehicle design. In this study, we investigated the transition of the deformation mechanism during the high-temperature uniaxial tensile deformation of the AZ31 Mg alloy. At a test temperature of 523 K and an initial strain rate of 3×10−3 s-1, the AZ31 Mg alloy (mean grain size: ~5 μm exhibited stable deformation behavior and the deformation mechanism changed to one dominated by grain boundary sliding.

  6. Development of Laser Surface Technologies for Anti-Corrosion on Magnesium Alloys: a Review

    Science.gov (United States)

    Sun, Rujian; Guan, Yingchun; Zhu, Ying

    2016-03-01

    Magnesium (Mg) alloys have been increasingly used in industries and biomaterial fields due to low density, high specific strength and biodegradability. However, poor surface-related properties are major factors that limit their practical applications. This paper mainly focuses on laser-based anti-corrosion technologies for Mg alloys, beginning with a brief review of conventional methods, and then demonstrates the feasibility of laser surface technologies including laser surface melting (LSM), laser surface alloying (LSA), laser surface cladding (LSC) and laser shock peening (LSP) in achieving enhancement of corrosion resistance. The mechanism and capability of each technique in corrosion resistance is carefully discussed. Finally, an outlook of the development of laser surface technology for Mg alloy is further concluded, aiming to serve as a guide for further research both in industry applications and biomedical devices.

  7. Wear resistance of ceramic coating on AZ91 magnesium alloy by micro-arc oxidation

    Institute of Scientific and Technical Information of China (English)

    ZHAO Hui; LIU Zheng; CHEN Li-jia; CHEN Ji; HAN Zhong

    2006-01-01

    The ceramic coating formed on AZ91 magnesium alloy by micro-arc oxidation (MAO) was characterized. The results show that the ceramic coating(3.4-23 μm in thickness)on the surface of AZ91 alloy was attained under different micro-arc oxidation treatment conditions, which consist mainly of MgO, Mg2SiO4 and MgSiO3 phases. Nano-hardness in a cross-sectional specimen was determined by nano-indentation experiment. The MAO coatings exhibit higher hardness than the substrate. Dry sliding wear tests for the MAO coatings and AZ91 alloy were also carried out using an oscillating friction and wear tester in a ball-on-disc contact configuration. The wear resistance of the MAO coatings is improved respectively under different treatment time as a result of different structures of ceramic coatings formed on AZ91 alloy.

  8. Deformation of twins in a magnesium alloy under tension at room temperature

    Energy Technology Data Exchange (ETDEWEB)

    Wang, X., E-mail: wang1747@purdue.edu [Department of Mechanical Engineering and Technology, Purdue University, West Lafayette, IN 47907 (United States); Department of Metals and Materials Engineering, McGill University, Montreal, QC H3A 2B2 (Canada); Jiang, L. [Department of Metals and Materials Engineering, McGill University, Montreal, QC H3A 2B2 (Canada); Luo, A. [Department of Materials Science and Engineering, The Ohio State University, Columbus, OH 43210 (United States); Song, J.; Liu, Z.; Yin, F.; Han, Q. [Department of Mechanical Engineering and Technology, Purdue University, West Lafayette, IN 47907 (United States); Yue, S.; Jonas, J.J. [Department of Metals and Materials Engineering, McGill University, Montreal, QC H3A 2B2 (Canada)

    2014-05-01

    Highlights: • Necking and cracking of twins in an Mg alloy is observed. • Slip along the double twin boundaries is observed. • Their effects on hardening/softening are discussed. • The importance of deformation of twins themselves on the deformation of Mg alloys is pointed out the first time. - Abstract: Twinning of a polycrystalline Mg–3Al–0Mn alloy at a uniaxial tensile strain rate of 0.001 s{sup −1} to a total strain of 0.02 was studied by transmission electron microscope. The deformation of twins, necking and cracking, was observed. Meanwhile the interception of twins resulted in double twinning and slip along the double twin boundaries. Their effects are discussed in view of work hardening/softening of magnesium alloys.

  9. Electrodeposition of high corrosion resistance Cu/Ni-P coating on AZ91D magnesium alloy

    Science.gov (United States)

    Zhang, Shan; Cao, Fahe; Chang, Linrong; Zheng, JunJun; Zhang, Zhao; Zhang, Jianqing; Cao, Chunan

    2011-08-01

    High corrosion resistance Cu/Ni-P coatings were electrodeposited on AZ91D magnesium alloy via suitable pretreatments, such as one-step acid pickling-activation, once zinc immersion and environment-friendly electroplated copper as the protective under-layer, which made Ni-P deposit on AZ91D Mg alloy in acid plating baths successfully. The pH value and current density for Ni-P electrodeposition were optimized to obtain high corrosion resistance. With increasing the phosphorous content of the Ni-P coatings, the deposits were found to gradually transform to amorphous structure and the corrosion resistance increased synchronously. The anticorrosion ability of AZ91D Mg alloy was greatly improved by the amorphous Ni-P deposits, which was investigated by potentiodynamic polarization curve and electrochemical impedance spectroscopy (EIS). The corrosion current density ( Icorr) of the coated Mg alloy substrate is about two orders of magnitude less than that of the uncoated.

  10. Influence of Procedure Parameters on Rheological Property of Semi-Solid AZ91D Magnesium Alloy

    Institute of Scientific and Technical Information of China (English)

    Jiang Yunxi; Xie Shuisheng; Li Xinggang; Li Lei

    2004-01-01

    Semi-solid AZ91D magnesium alloy was investigated in isothermal steady-state condition. The influence of stirring technological parameters such as stirring temperature and shear rate to apparent viscosity of semi-solid alloy slurry was discussed. Apparent viscosity increases with stirring temperature decreases at the same shear rate. At the same stirring temperature, apparent viscosity decreases rapidly at first with shear rate increases, and then apparent viscosity decreases slowly with shear rate increases, when shear rate reaches a certain value, apparent viscosity appears tiny increase. According to the experimental data, the relation between solid volume fraction and apparent viscosity of semi-solid AZ9l D alloy at shear rate 238 s- 1 is fitted by regression method, it supplies useful data to the numerical simulation of semi-solid AZ91D alloy die casting process.

  11. Study of Coating Growth Behavior During the Plasma Electrolytic Oxidation of Magnesium Alloy ZK60

    Science.gov (United States)

    Qiu, Zhaozhong; Wang, Rui; Zhang, Yushen; Qu, Yunfei; Wu, Xiaohong

    2015-04-01

    Plasma electrolytic oxidation technique was used to coat ZK60 magnesium alloy in a silicate-based electrolyte. Effects of oxidation time on the morphology, phase structure, and corrosion resistance of the resulting coatings were systematically investigated by scanning electron microscopy, energy-dispersive spectrometry, x-ray diffraction, x-ray photoelectron spectroscopy, and potentiodynamic polarization. The main components of the inner and the outer coating layers were MgO and Mg2SiO4, respectively. It was also found that the oxidation time has a significant impact on the corrosion resistance properties of the coatings. The coating obtained within the oxidation time of 360 s exhibited a corrosion current of 7.6 × 10-8 A/cm2 in 3.5 wt.% NaCl solution, which decreased significantly when comparing with the pristine magnesium alloy.

  12. Hot deformation behavior of a spray-deposited AZ31 magnesium alloy

    Institute of Scientific and Technical Information of China (English)

    LI Yongbing; CHEN Yunbo; CUI Hua; DING Jie; ZUO Lingli; ZHANG Jishan

    2009-01-01

    The flow stress behavior of an as-spray-deposited AZ31 magnesium alloy with fine grains was investigated by means of compression tests with a Gleeble 1500 thermal mechanical simulator at isothermal constant strain rates of 0.01, 0.1, 1.0, and 10 s-1; the testing temperatures ranged from 623 to 723 K. It is demonstrated that a linear equation can be fitted between the Zemer-Hollomon parameter Z and stress in a double-log scale. The effect of deformation parameters on the behavior of recrystallization was analyzed. Dynamic recrystallization (DRX) generally occurs at a higher temperature and at a lower strain rate. The constitutive equation of the spray-deposited AZ31 magnesium alloy is elevated temperatures due to the fine grain, which provides a large amount of nucleation sites and a high-diffnsivity path for the atom.

  13. Finite element simulation on press forging of magnesium alloy AZ31 sheets

    Institute of Scientific and Technical Information of China (English)

    2008-01-01

    Press forging of rectangular box of magnesium alloy AZ31 sheets was investigated at elevated temperatures.The characteristics of metal flow were analyzed on the basis of finite element method(FEM)and experiments.Effects of friction factor and sidewall thickness on metal flow and boss forming were investigated by FEM.The results indicate that the bosses and the sidewall of the rectangular box are formed unevenly due to the uneven flow of the metal.The increase in friction factor at die/sheet interface improves the metal flow pattem and the efficiency of boss forming,but reduces the sidewall uniformity.Decrease in sidewall thickness enhances boss forming efficiency,whereas the punch load increases in this case.The present work can provide rcasonable parameters and design guideline for the practical press foxing process of magnesium alloy sheets.

  14. Corrosion resistance, composition and structure of RE chemical conversion coating on magnesium alloy

    Institute of Scientific and Technical Information of China (English)

    2008-01-01

    Golden yellow rare earths chemical conversion coating was obtained on the surface of magnesium alloy by immersing in cerium sulfate solution.The corrosion resistance of RE conversion coating was evaluated using immersion test and potentiodynamic polarization measurements in 3.5%NaCl solution.The morphologies of samples before corrosion and after corrosion were observed by SEM.The structures and compositions of the RE conversion coating were studied by means of XPS.XRD and IR.The results show that,the conversion coating consists of mainly two kinds of element Ce and O,the valences of cerium are+3 and+4.and OH exists in the coating.The anti-corrosion property of magnesium alloy is increased obviously by rare earths conversion coating,Its self-corrosion current density decreases and the coating has self-repairing capability in the corrosion process in 3.5%NaCl solution.

  15. Microstructure and corrosion property of AZ61 magnesium alloy by electromagnetic stirring

    Institute of Scientific and Technical Information of China (English)

    FANG Can-feng; ZHANG Xing-guo; JI Shou-hua; JIN Jun-ze; CHANG Yu-bao

    2005-01-01

    The influence of permanent-magnet-driven stirring during solidification on the microstructure and corrosion property of AZ61 magnesium alloy was investigated. The corrosion behaviour of AZ61 was studied in 3.5mol/L NaCl by measuring electrochemical polarization. The results show that the permanent-magnet stirring refines the microstructure of AZ61 magnesium alloy, which improves the precipitation amount and distribution uniformity of β phase and decreases the content of hydrogen, but it has less influence on the distribution uniformity of Zn. The change of precipitation amount of β phase influences the corrosive nature of the matrix, and it has no direct proportion with the corrosion resistance of the matrix.

  16. Effect of cerium on ignition point of AZ91D magnesium alloy

    Institute of Scientific and Technical Information of China (English)

    Zhao Hongjin; Zhang Yinghui; Kang Yonglin

    2008-01-01

    The surface and interior temperature-time curves of blocky cerium modified AZ91D magnesium alloy were measured during a non-protective heating and melting process. Two inflection points with rapid increase in temperature were found on both curves, which corresponded to the formation of "auliflower" oxide on the surface and the occurrence of flame during melting. These two temperatures are therefore defined as oxidation point and ignition point, respectively.The interior temperature-time curve is similar to that measured on the surface except for a comparable time delay. The oxidation and ignition temperatures increase with Ce content, an average increase of 33℃ and 61℃ was found when Ce addition was about 1.0 wt %. However, the increasing rate of the oxidation and ignition temperature decreases with increasing Ce content. An addition of 0.6wt% Ce is recommended for ignition-resistant AZ91 magnesium alloy.

  17. Effect of cerium on ignition point of AZ91D magnesium alloy

    Directory of Open Access Journals (Sweden)

    Zhao Hongjin

    2008-02-01

    Full Text Available The surface and interior temperature-time curves of blocky cerium modified AZ91D magnesium alloy were measured during a non-protective heating and melting process. Two inflection points with rapid increase in temperature were found on both curves, which corresponded to the formation of “auliflower”oxide on the surface and the occurrence of flame during melting. These two temperatures are therefore defined as oxidation point and ignition point, respectively. The interior temperature-time curve is similar to that measured on the surface except for a comparable time delay. The oxidation and ignition temperatures increase with Ce content, an average increase of 33=and 61= was found when Ce addition was about 1.0 wt %. However, the increasing rate of the oxidation and ignition temperature decreases with increasing Ce content. An addition of 0.6wt% Ce is recommended for ignition-resistant AZ91 magnesium alloy.

  18. Preparation of Scandium-Bearing Master Alloys by Aluminum-Magnesium Thermoreduction

    Institute of Scientific and Technical Information of China (English)

    姜锋; 白兰; 尹志民

    2002-01-01

    The new preparation method of scandium-bearing master alloys, in which scandium oxide was fluorinated by reaction with NH4HF2 and then reduced by aluminum-magnesium in fused salt containing alkali and alkaline fluoride under atmosphere, was studied. The effect of sorts of metallic reductive and technique conditions such as reducing temperature and time on the recovery of Sc was discussed. When the liquid aluminum-magnesium was used as the reductive agent, the all-recovery exceeds 80% and the concentration of Sc in master alloy prepared exceeds 1.9%. The best reducing reaction temperature and time are 1100 K and 40 min respectively. The newly produced Sc from reduction combines with Al to produce the stable compound Al3Sc, so the reduction progress is sustained and the recovery of Sc is increased.

  19. Development of microarc oxidation process to improve corrosion resistance on AZ91HP magnesium alloy

    Institute of Scientific and Technical Information of China (English)

    ZHANG Rong-fa; SHAN Da-yong; HAN En-hou; GUO Shi-bo

    2006-01-01

    A new anodizing process,which does not contain chromate but can improve the corrosion resistance of magnesium alloys significantly,was developed using a microarc power supply. Surface morphology was observed and the coating was compact and ceramic-like. In addition,the corrosion resistance of samples before and after anodization by the new process and a method in US Patent 5470664 was compared by potentiodymaic polarization curves,electrochemical impedance spectroscopy (EIS) and salt spray test. The results show that the anodization can improve the corrosion resistance of magnesium alloy. The samples obtained by the new process and the method mentioned in the US Patent 5470664 achieve 9 and 7 rates after 336 h salt spray test,respectively.

  20. Corrosion protection of AZ31 magnesium alloy treated with La3+ modified 3-methacryloxypropyltrimethoxysilane conversion film

    Institute of Scientific and Technical Information of China (English)

    乔英杰; 李文鹏; 王桂香; 张晓红

    2015-01-01

    This study demonstrated the influence of addition concentration of La3+ on the anti-corrosion behavior of a 3-methacry-loxypropyltrimethoxysilane (MPS) film formed on AZ31 magnesium alloy. The morphology and surface chemistry of the samples were evaluated through scanning electron microscopy (SEM) and Fourier transform infrared spectroscopy (FT-IR), respectively. The corrosion resistance of the pre-treated AZ31 magnesium alloy was studied during immersion in 0.1 mol/L NaCl solution, using poten-tiodynamic polarization curves and electrochemical impedance spectra (EIS). In comparison to MPS film, the low concentration of La3+ ion modified silane layer exhibited a better anti-corrosion performance, nevertheless, the high concentration of La3+ ion modified was worse. Results showed that the preferable addition concentration of La3+ ion in the silane film was 5×10–4 mol/L in this experi-ment.

  1. Direct electroless Ni-P plating on AZ91D magnesium alloy

    Institute of Scientific and Technical Information of China (English)

    LI Zhong-hou; QU Yu-ping; ZHENG Feng; DAI A-gan

    2006-01-01

    An electroless Ni-P plating treatment was applied on AZ91D magnesium alloy to improve its corrosion resistance. Optimum pretreatment conditions and optimum bath of electroless nickel plating for magnesium alloy were found through many experiments. In order to avoid bother of pre-plating medium layer, a set of procedure of direct electroless Ni-P under the acid condition was investigated. The properties of the coating with 10% phosphorus were investigated. The results show that a coating with high hardness, low porosity and good adhesive strength is obtained. X-ray diffraction patterns show that the structure of the coating is an amorphous phase. After annealing at 400 ℃, the amorphous phase of Ni-P is transformed to crystalline phases,and some intermetallics as Ni3P and Ni5P2 are deposited from Ni -P solid solution along with an enhancing hardness from Hv 450 to Hv 910.

  2. Preparation of Permanent Mold Coating Using Magnesia Powder for Magnesium Alloys

    Science.gov (United States)

    Guo, Guangsi; Wang, Guangtai; Yu, Haifeng; Ye, Sheng

    A kind of permanent mold coating for magnesium alloy was developed using magnesia powder and diatomite as refractory aggregate. The properties of the coating were tested and analyzed by various ingredients. The final ingredient was determined through the tests which are to find out the optimal proportion of two kinds of aggregate and the influences to coating properties by changing the proportion of binder and suspending agents. The experimental results shown that the permanent mold coating performed good properties on magnesium alloys when the optimized ratio of magnesia powder and diatomite was 6: 4, and the integrated property is very excellent when the coating was prepared with 2 percent of sodium bentonite, 0.4 percent of CMC, 7 percent of sodium hexametaphosphate, and 7 percent of sodium silicate. The excellent performance has also been proved by actual casting test.

  3. Recrystallization behaviour of fine-grained magnesium alloy after hot deformation

    Institute of Scientific and Technical Information of China (English)

    2007-01-01

    Annealing behaviors of hot-deformed magnesium alloy AZ31 were studied at temperatures from 300 to 673 K by optical and SEM/EBSD metallographic observation. Temperature dependence of the average grain size(D) is categorized into three temperature regions, i.e. an incubation period for grain growth, rapid grain coarsening, and normal grain growth. The number of fine grains per unit area, however, is reduced remarkably even in incubation period. This leads to grain coarsening taking place continuously in the whole temperature regions. In contrast, the deformation texture scarcely changes even after full annealing at high temperatures. It is concluded that the annealing processes operating in hot-deformed magnesium alloy with continuous dynamic recrystallized grain structures can be mainly controlled by grain coarsening accompanied with no texture change, that is, continuous static recrystallization.

  4. In vitro Study on Biodegradable AZ31 Magnesium Alloy Fibers Reinforced PLGA Composite

    Institute of Scientific and Technical Information of China (English)

    Y.H.Wu; N.Li; Y.Cheng; Y.F.Zheng; Y.Han

    2013-01-01

    AZ31 magnesium alloy fibers reinforced poly(lactic-co-glycolic acid) (PLGA) composites were prepared and their mechanical property,immersion corrosion behavior and biocompatibility were studied.The tensile test showed that with the addition of AZ31 fibers,the composites had a significant increment in tensile strength and elongation.For the direct cell attachment test,all the cells showed a healthy morphology and spread well on the experimental sample surfaces.The immersion results indicated that pH values of the immersion medium increased with increasing AZ31 fiber contents.All the in vitro experimental results indicated that this new kind of magnesium alloy fibers reinforced PLGA composites show a potential for future biomedical applications.

  5. Microstructure and corrosion resistance of phytic acid conversion coatings for magnesium alloy

    Energy Technology Data Exchange (ETDEWEB)

    Cui Xiufang [School of Materials Science and Chemical Engineering, Harbin Engineering University, Harbin 150001 (China); State Key Laboratory for Corrosion and Protection, Institute of Metal Research, Chinese Academy of Sciences, Shenyang 110016 (China); Li Qingfen [School of Materials Science and Chemical Engineering, Harbin Engineering University, Harbin 150001 (China); Li Ying; Wang Fuhui [State Key Laboratory for Corrosion and Protection, Institute of Metal Research, Chinese Academy of Sciences, Shenyang 110016 (China); Jin Guo [School of Materials Science and Chemical Engineering, Harbin Engineering University, Harbin 150001 (China)], E-mail: jg97721@yahoo.com.cn; Ding Minghui [School of Materials Science and Chemical Engineering, Harbin Engineering University, Harbin 150001 (China)

    2008-12-30

    In this paper, a new innoxious and pollution-free chemical protective coating for magnesium alloys, phytic acid conversion coating, was prepared. The conversion coatings are found to have high cover ratio and no cracks are found by atomic force microscopes (AFM) and scanning electron microscopy (SEM). The main elements of the conversion coatings are Mg, Al, O, P and C by X-ray photoelectron spectroscopy (XPS) and Auger electron spectroscopy (AES). The chemical state of the elements in the coatings was also investigated by Fourier transform infrared spectroscopy (FTIR). AES depth profile analysis suggests that the thickness of the conversion coating is about 340 nm. The corrosion resistance of the coatings was evaluated by polarization curves. The results indicate that the corrosion resistance for the conversion coated AZ91D magnesium alloys in 3.5% NaCl solution increases markedly. The mechanisms of corrosion resistance and coatings formation are also discussed.

  6. Microstructure and corrosion resistance of phytic acid conversion coatings for magnesium alloy

    Science.gov (United States)

    Cui, Xiufang; Li, Qingfen; Li, Ying; Wang, Fuhui; Jin, Guo; Ding, Minghui

    2008-12-01

    In this paper, a new innoxious and pollution-free chemical protective coating for magnesium alloys, phytic acid conversion coating, was prepared. The conversion coatings are found to have high cover ratio and no cracks are found by atomic force microscopes (AFM) and scanning electron microscopy (SEM). The main elements of the conversion coatings are Mg, Al, O, P and C by X-ray photoelectron spectroscopy (XPS) and Auger electron spectroscopy (AES). The chemical state of the elements in the coatings was also investigated by Fourier transform infrared spectroscopy (FTIR). AES depth profile analysis suggests that the thickness of the conversion coating is about 340 nm. The corrosion resistance of the coatings was evaluated by polarization curves. The results indicate that the corrosion resistance for the conversion coated AZ91D magnesium alloys in 3.5% NaCl solution increases markedly. The mechanisms of corrosion resistance and coatings formation are also discussed.

  7. Electroless Ni-P plating with a phytic acid pretreatment on AZ91D magnesium alloy

    Energy Technology Data Exchange (ETDEWEB)

    Cui Xiufang, E-mail: cuixf97721@yahoo.com.cn [School of Materials Science and Chemical Engineering, Harbin Engineering University, 145 Nantong St., Harbin 150001 (China); State Key Laboratory for Corrosion and Protection, Institute of Metal Research, Chinese Academy of Sciences, 62 Wencui Road, Shenyang 110016 (China); Jin Guo; Li Qingfen; Yang Yuyun [School of Materials Science and Chemical Engineering, Harbin Engineering University, 145 Nantong St., Harbin 150001 (China); Li Ying [State Key Laboratory for Corrosion and Protection, Institute of Metal Research, Chinese Academy of Sciences, 62 Wencui Road, Shenyang 110016 (China); Wang Fuhui [School of Materials Science and Chemical Engineering, Harbin Engineering University, 145 Nantong St., Harbin 150001 (China); State Key Laboratory for Corrosion and Protection, Institute of Metal Research, Chinese Academy of Sciences, 62 Wencui Road, Shenyang 110016 (China)

    2010-05-15

    A phytic acid conversion film with especial functional groups was proposed as the pretreatment layer between Ni-P coating and AZ91D magnesium alloy substrate, to replace the traditional pretreatment. In the process, the silane coupling agent was adopted as connector between conversion film and palladium ion with catalysis. The microstructure of the phytic acid conversion coatings was observed using scanning electronic microscopy, while the composition and functional groups were analyzed by energy dispersive spectrometer and Fourier transform infrared spectroscopy. The bonding between Si-OH of the silane coupling agent and hydroxyl of phytic acid was validated by X-ray photoelectron spectroscopy, and the existence of palladium ion was also verified. The subsequent Ni-P deposited on the layer was also characterized by its structure, morphology, and corrosion resistance. The results show that the Ni-P coatings with the phytic acid pretreatment on AZ91D magnesium alloy have good corrosion resistance.

  8. Jnhmicro-texture of AZ31 Magnesium Alloy in Situ Tracking During Compressing Deformation

    Directory of Open Access Journals (Sweden)

    Wang Zhongtang

    2016-01-01

    Full Text Available Micro-texture evolvement mechanism of AZ31 magnesium alloy during compressing deformation had been studied in situ tracking method by EBSD(Electron backscatter diffraction. The micro-texture at same observation areas, which compressed three times continually at different deformation degree, had been investigated. The results presented that the micro-texture of AZ31 magnesium alloy rolling state is typical (0001 basic texture. When deformation degree was 11% and the temperature was 170ଌ, grains orientation changed remarkably, and most grains had been twined fully and little grains twined partially. The initial basical rolling texture weakened gradually, and twined grains tropism accorded with $ \\lt 10\\bar 10 \\gt $ and 86.3° $ \\lt \\bar 12\\bar 10 \\gt $ orientation.

  9. Discontinuous Dynamic Recrystallization during Accumulative Back Extrusion of a Magnesium Alloy

    Directory of Open Access Journals (Sweden)

    S.M. Fatemi-Varzaneh

    2013-12-01

    Full Text Available The study of nucleation mechanism of new grains during severe plastic deformation of magnesium alloys is of great importance to control the characteristics of final microstructures.  To investigate the role of discontinuous recrystallization, a wrought AZ31 magnesium alloy was deformed by accumulative back extrusion process at 330 °C.  The obtained microstructures were studied using optical and field emission microscopy as well as electron back scattered diffraction techniques.  The results demonstrated that the fine and ultrafine grains formed along the prior grain boundaries yielding a bimodal structure.  The EBSD analysis showed that the new grains exhibit a similar basal texture to deformed grains, which may confirm the operation of strain induced boundary migration mechanism.

  10. Laser cladding of Al + Ir powders on ZM5 magnesium base alloy

    Institute of Scientific and Technical Information of China (English)

    2007-01-01

    Laser cladding of preplaced Al + Ir powders on a ZM5 magnesium alloy was performed to enhance the corrosion resistance of the ZM5 magnesium alloy. A metallurgical bond was obtained at the coating/substrate interface. The corrosion potential (Ecorr) of the laser cladded sample was 169 mV positive to that of the untreated ZM5 substrate, while the corrosion current (Icorr) was some one order of magnitude lower. The laser cladded sample, unlike the untreated ZM5 substrate,showed a passive region in the polarization plot. Immersion tests confirmed that the corrosion resistance of the laser cladded ZM5 sample was significantly enhanced in 3.5 wt.% NaCl solution. The Al-rich phases of AlIr, Mg17Al12, and Al formed in the cladding layer and the rapid solid characteristics were contributed to the improved corrosion behavior of the coating.

  11. Interactive effect of cerium and aluminum on the ignition point and the oxidation resistance of magnesium alloy

    Energy Technology Data Exchange (ETDEWEB)

    Lin Pengyu [Key Laboratory of Automobile Materials of Ministry of Education, School of Materials Science and Engineering, Nanling Campus of Jilin University, Changchun Jilin 130025 (China)], E-mail: linpengyu2000@yahoo.com.cn; Zhou Hong; Li Wei; Li Wenping; Sun Na [Key Laboratory of Automobile Materials of Ministry of Education, School of Materials Science and Engineering, Nanling Campus of Jilin University, Changchun Jilin 130025 (China); Yang Rong [Public Mathematics Teaching and Research Center, College of Mathematics, Qianwei Campus of Jilin University, Changchun Jilin 130012 (China)

    2008-09-15

    This paper focused on the interactive effect of cerium (Ce) addition and aluminum (Al) content in magnesium alloy on ignition point and oxidation resistance. Ce content played an important role in improving the oxidation resistance of Mg alloy. Ignition point ascended with increasing Ce content. 0.25 wt% Ce content in Mg alloys could greatly improve tightness of the oxide film of Mg alloys. However, when Ce content in the alloy exceeded its solid solubility, ignition point descended. Furthermore, Al content in the alloy also influenced the ignition point. The higher the Al content was, the lower the ignition point.

  12. Influence of neodymium on high cycle fatigue behavior of die cast AZ91D magnesium alloy

    Institute of Scientific and Technical Information of China (English)

    杨友; 李雪松

    2010-01-01

    High cycle fatigue behavior of die cast AZ91D magnesium alloy with different Nd contents was investigated.Axial mechanical fatigue tests were conducted at the stress ratio R=0.1 and the fatigue strength was evaluated using up-to-down load method on specimens of AZ91D with different Nd contents.The results showed that the grain of AZ91D alloy was refined,the size and amount of β-Mg17Al12 phase decreased and distributed uniformly with increasing Nd content.At the number of cycles to failure,Nf=107,the fatigue...

  13. Effects of organic acid pickling on the corrosion resistance of magnesium alloy AZ31 sheet

    DEFF Research Database (Denmark)

    Nwaogu, Ugochukwu Chibuzoh; Blawert, C.; Scharnagl, N.;

    2010-01-01

    mu m of the contaminated surface was required to reach corrosion rates less than 1 mm/year in salt spray condition. Among the three organic acids examined, acetic acid is the best choice. Oxalic acid can be an alternative while citric acid is not suitable for cleaning AZ31 sheet, because......Organic acids were used to clean AZ31 magnesium alloy sheet and the effect of the cleaning processes on the surface condition and corrosion performance of the alloy was investigated. Organic acid cleanings reduced the surface impurities and enhanced the corrosion resistance. Removal of at least 4...

  14. Microstructures and Properties of Aluminium-Magnesium Alloys with Additions of Manganese, Zirconium and Scandium

    OpenAIRE

    Johansen, Arve

    2000-01-01

    The present work reports on the effect of Mn-, Zr- and Sc-additions upon hot deformation properties, recrystallization properties and mechanical properties for different temper conditions of Al-Mg alloys. It can be stated that the addition of Mn, Zr and Sc improves the recrystallization properties and the mechanical properties of Al-Mg alloys. It should be emphasised that the precipitation of the metastable cubic Al3Zr and the stable cubic Al3(Sc,Zr) is favourable in an aluminium-magnesium ma...

  15. Microstructures and Properties of Aluminium-Magnesium Alloys with Additions of Manganese, Zirconium and Scandium

    OpenAIRE

    Johansen, Arve

    2000-01-01

    The present work reports on the effect of Mn-, Zr- and Sc-additions upon hot deformation properties, recrystallization properties and mechanical properties for different temper conditions of Al-Mg alloys.It can be stated that the addition of Mn, Zr and Sc improves the recrystallization properties and the mechanical properties of Al-Mg alloys. It should be emphasised that the precipitation of the metastable cubic Al3Zr and the stable cubic Al3(Sc,Zr) is favourable in an aluminium-magnesium mat...

  16. On the use of magnesium alloys for aerospace and defense mirrors

    Science.gov (United States)

    Woodard, Kenneth S.; Comstock, Lovell E.; Wamboldt, Leonard; Crifasi, Joseph C.

    2014-06-01

    Extreme light-weighting is important in many aerospace and defense applications but the cost associated with beryllium or other exotic materials can be prohibitive. The current standard for producing cost effective, high performance mirrors is to diamond machine mirror blanks from aluminum alloy stock. About 80% material removal is the limit for geometrical lightweighting while still retaining the structural integrity required for optical fabrication. To reduce weight further requires alternative materials. This paper summarizes the status of diamond machined finishing and coating of magnesium alloys to produce cost effective, lightweight mirrors with high, broadband reflectivity and low scatter finish.

  17. Microstructure and properties of oxalate conversion coating on AZ91D magnesium alloy

    Institute of Scientific and Technical Information of China (English)

    JIANG Yong-feng; ZHOU Hai-tao; ZENG Su-min

    2009-01-01

    The oxalate coating formed on AZ91D magnesium alloy by chemical conversion treatment methods in oxalate salt solutions was investigated.The surface morphologies and chemical composition of coating were examined using scanning electron microscopy (SEM) equipped with energy dispersive analysis of X-ray (EDX).Electrochemical impedance spectroscopy (EIS),potentiodynamic polarization curves and salt spray tests were employed to evaluate corrosion protection of the coating to substrate in 5% NaCl solution.The mechanism of coating formations was also considered in details.The results indicate that a compact and dense surface morphology with fine particle clusters of the oxalate coating on magnesium alloy is presented,which mainly consists of oxide or/and organic of Mg,Al and Zn.And the anti-corrosion of the magnesium after oxalate conversion treatment is better than that of the magnesium substrate.The results of salt spray test for oxalate coating is evaluated as Grade 9 according to ASTM B117.The electric resistance of oxalate chemical conversion coating to substrate is below 0.1Ω.

  18. Effects of magnetic fields on the phosphate conversion coating of AZ91D magnesium alloy

    Energy Technology Data Exchange (ETDEWEB)

    Jin Hualan; Peng Wenyi; Guo Hongmin [School of Materials Science and Engineering, Nanchang University, Nanchang 330031 (China); Yang Xiangjie, E-mail: hualanjin@ncu.edu.c [School of Mechanical and Electronic Engineering, Nanchang University, Nanchang 330031 (China)

    2010-01-01

    An external high parallel magnetic fields (MF) was imposed on the barium phosphate process of AZ91D magnesium alloy. The influences of the permanent MF on the morphology, the phase composition and the corrosion resistance of the barium phosphate coatings were studied using scanning electron microscope, X-ray diffraction, salt spay test. The results show that the coatings with MF are more compact, uniform, and smooth, and have better the corrosion resistance than without MF.

  19. NANOMECHANICAL AND CORROSION PROPERTIES OF ZK60 MAGNESIUM ALLOY IMPROVED BY GD ION IMPLANTATION

    OpenAIRE

    XUE WEI TAO; ZHANG ZHONG WANG; XIAO BO ZHANG; ZHI XIN BA; YA MEI WANG

    2014-01-01

    Gadolinium (Gd) ion implantation with doses from 2.5 × 1016 to 1 × 1017 ions/cm2 into ZK60 magnesium alloy was carried out to improve its surface properties. X-ray photoelectron spectroscopy (XPS), nanoindenter, electrochemical workstation and scanning electron microscope (SEM) were applied to analyze the chemical composition, nanomechanical properties and corrosion characteristics of the implanted layer. The results indicate that Gd ion implantation produces a hybrid-structure protective lay...

  20. Texture evolution during thermomechanical processing in rare earth free magnesium alloys

    Science.gov (United States)

    Miller, Victoria Mayne

    The use of wrought magnesium alloys is highly desirable for a wide range of applications where low component weight is desirable due to the high specific strength and stiffness the alloys can achieve. However, the implementation of wrought magnesium has been hindered by the limited room temperature formability which typically results from deformation processing. This work identifies opportunities for texture modification during thermomechanical processing of conventional (rare earth free) magnesium alloys via a combination of experimental investigation and polycrystal plasticity simulations. During deformation, it is observed that a homogeneous distribution of coarse intermetallic particles efficiently weakens deformation texture at all strain levels, while a highly inhomogeneous particle distribution is only effective at high strains. The particle deformation effects are complemented by the addition of alkaline earth solute, which modifies the relative deformation mode activity. During recrystallization, grains with basal orientations recrystallize more readily than off-basal grains, despite similar levels of internal misorientation. Dislocation substructure investigations revealed that this is a result of enhanced nucleation in the basal grains due to the dominance of prismatic slip. This dissertation identifies avenues to enhance the potential formability of magnesium alloys during thermomechanical processing by minimizing the evolved texture strength. The following are the identified key aspects of microstructural control: -Maintaining a fine grain size, likely via Zener pinning, to favorably modify deformation mode activity and homogenize deformation. -Developing a coarse, homogeneously distributed population of coarse intermetallic particles to promote a diffuse deformation texture. -Minimizing the activity of prismatic slip to retard the recrystallization of grains with basal orientations, allowing the development of a more diffuse recrystallization texture.

  1. Preparation and characterization of the micro-arc oxidation composite coatings on magnesium alloys

    Directory of Open Access Journals (Sweden)

    Yanfeng Ge

    2014-12-01

    Full Text Available The magnesium alloys attract the light-weight manufacture due to its high strength to weight ratio, however the poor corrosion resistance limits the application in automobile industry. The Micro-arc Composite Ceramic (MCC coatings on AZ91D magnesium alloys were prepared by Micro-arc Oxidation (MAO and electrophoresis technologies. The microstructure, corrosion resistance, abrasion resistance, stone impact resistance and adhesion of MCC coatings were studied respectively. The cross section morphologies showed that the outer organic coating was filled into the hole on surface of MAO coating, and it acted as a shelter against corrosive products. The copper-accelerated acetic acid salt spray Test, abrasion resistance test, stone impact resistance test, thermal shock resistance test and adhesion test were used to evaluate the protective characterization by the third testing organization which approved by GM. The test results showed the composite coatings meet all the requirements. The MCC coating on Mg presents excellent properties, and it is a promising surface treatment technology on magnesium alloys for production vehicles.

  2. Yield asymmetry design of magnesium alloys by integrated computational materials engineering

    Energy Technology Data Exchange (ETDEWEB)

    Li, Dongsheng [Pacific Northwest National Lab. (PNNL), Richland, WA (United States); Joshi, Vineet [Pacific Northwest National Lab. (PNNL), Richland, WA (United States); Lavender, Curt [Pacific Northwest National Lab. (PNNL), Richland, WA (United States); Khaleel, Mohammad [Qatar Foundation Research adn Development (Qatar); Ahzi, Said [Univ. of Strasbourg (France)

    2013-11-01

    Deformation asymmetry of magnesium alloys is an important factor on machine design in the automobile industry. Represented by the ratio of compressive yield stress (CYS) against tensile yield stress (TYS), deformation asymmetry is strongly related to texture and grain size. A polycrystalline viscoplasticity model, modified intermediate Φ-model, is used to predict the deformation behavior of magnesium alloys with different grain sizes. Validated with experimental results, integrated computational materials engineering is applied to find out the route in achieving desired asymmetry via thermomechanical processing. For example, CYS/TYS in rolled texture is smaller than 1 under different loading directions. In other textures, such as extruded texture, CYS/TYS is large along the normal direction. Starting from rolled texture, asymmetry will increase to close to 1 along the rolling direction after being compressed to a strain of 0.2. Our modified Φ-model also shows that grain refinement increases CYS/TYS. Along with texture control, grain refinement also can optimize the yield asymmetry. After the grain size decreases to a critical value, CYS/TYS reaches to 1 because CYS increases much faster than TYS. By tailoring the microstructure using texture control and grain refinement, it is achievable to optimize yield asymmetry in wrought magnesium alloys.

  3. High cycle fatigue properties of die-cast magnesium alloy AZ91D-1%MM

    Institute of Scientific and Technical Information of China (English)

    2008-01-01

    The high cycle fatigue properties of the die-cast magnesium alloy AZ91D containing 1%mischmetal(mass fraction)at a fatigue ratio of 0.1 were investigated.The difference in the microstructure between the skin and core region of the die-cast magnesium alloy was analyzed by optical microscopy.The mechanical property tests indicate that the values of the tensile strength,elongation and hardness are 185 MPa,1.5%and HBS 70±3 at room temperature,respectively.The p-S-N curve(p=50%)of the die-cast magnesium alloy AZ91D-1%MM is determined and the mean fatigue strength corresponding to 3.8×105cycles is 70 MPa.A linear relation between S and Np in log scale between 103 and 106 cycles is written with a equation.The mechanical properties are influenced by the casting defects.The fatigue life of the samples with minor defects is near to the upper limit of the fatigue life data.The fatigue fracture surface of the samples with minor defects possesses the mixed characteristics of quasi-cleavage,lacerated ridge and dimple and it is briule fracture mode as a whole.

  4. Biodegradation behavior of micro-arc oxidized AZ31 magnesium alloys formed in two different electrolytes

    Energy Technology Data Exchange (ETDEWEB)

    Seyfoori, A. [School of Metallurgical Engineering, Iran University of Science and Technology, Tehran (Iran, Islamic Republic of); Mirdamadi, Sh., E-mail: Mirdamadi@iust.ac.ir [School of Metallurgical Engineering, Iran University of Science and Technology, Tehran (Iran, Islamic Republic of); Khavandi, A.; Raufi, Z. Seyed [School of Metallurgical Engineering, Iran University of Science and Technology, Tehran (Iran, Islamic Republic of)

    2012-11-15

    Highlights: Black-Right-Pointing-Pointer Phosphate coating has lesser degradation rate than silicate coating in r-SBF solution. Black-Right-Pointing-Pointer Farringtonite phase is chemically more stable than forsterite phase in SBF solution. Black-Right-Pointing-Pointer Apatite forming ability of forsterite containing coating is better than farringtonite containing film. Black-Right-Pointing-Pointer The hydrophilisity nature of silicate film on magnesium alloy with respect to its roughness, is greater than phosphate film. - Abstract: Degradation behavior of coated magnesium alloys is among most prominent factors for their biomedical applications. In this study, bio-corrosion behavior of micro-arc oxidized magnesium AZ31 alloys formed in silicate and phosphate baths was investigated in r-SBF medium. For this purpose polarization behavior and open circuit profile of the coated samples were achieved by electrochemical and immersion tests, respectively. Moreover, the morphology and composition of the coatings were evaluated before and after immersion test using scanning electron microscopy, X-ray diffraction and energy dispersive spectroscopy. The results showed that the phosphate film had better corrosion resistance and greater thickness than silicate film and, in turn, the lesser degradability in SBF solution, so that Ca{sup 2+} and PO{sub 4}{sup 3-} containing compounds were more abundant on silicate film than phosphate film. Moreover phosphate film had greater surface roughness and lesser hydrophilic nature.

  5. Equal channel angular deformation process and its neuro-simulation for fine-grained magnesium alloy

    Institute of Scientific and Technical Information of China (English)

    LUO Peng(罗蓬); HU Qiao-dan(胡侨丹); WU Xiao-lin; XIA Ke-nong

    2004-01-01

    Fine-grained structure of as-cast magnesium AM60 alloy was obtained by means of equal channel angular deformation(ECAD) technique. Through analyzing the relationship between the load and the displacement under different working conditions, it is demonstrated that employment of back-pressure, multi-passages of deformation, and speed of deformation are the main factors representing ECAD working condition. As for ECAD process, a network composed of nonlinear neuro-element based on error back-propagation learning algorithm is launched to set up a processing mapping module for dynamic forecasting of load summit under different working conditions. The experimental results show that back-pressure, multi-passages and deforming speed have strong correlation with ECAD processing characteristics. On the metallographs of AM60 alloy after multi-passes ECAD, a morphology that inter-metallic compound Mg17 Al12 precipites on magnesium matrix without discrepancy, which evolves from coarse casting ingot microstructure, is observed. And the grains are refined significantly under accumulated severe shear strain.The study demonstrates feasibility of ECAD by using as-cast magnesium alloy directly, and launches an intelligent neuro-simulation module for quantitative analysis of its process.

  6. Effect of cutting parameters on machinability characteristics in milling of magnesium alloy with carbide tool

    Directory of Open Access Journals (Sweden)

    Kaining Shi

    2016-01-01

    Full Text Available Magnesium alloy has attracted more attentions due to its excellent mechanical properties. However, in process of dry cutting operation, many problems restrict its further development. In this article, the effect of cutting parameters on machinabilities of magnesium alloy is explored under dry milling condition. This research is an attempt to investigate the impact of cutting speed at multiple feed rates on cutting force and surface roughness, while a statistical analysis is adopted to determine the influential intensities accurately. The results showed that cutting force is affected by the positively constant intensity from feed rate and the increasingly negative intensity from cutting speed. In contrast, surface roughness is determined by the gradually increasing negative tendency from feed rate and the positive effect with constant intensity from cutting speed. Within the range of the experiments, feed rate is the leading contribution for cutting force while the cutting speed is the dominant factor for surface roughness according to the absolute intensity values. Meanwhile, the trends of influencing intensities between cutting force and surface roughness are opposite. Besides, it is also found that in milling magnesium alloy, chip morphology is highly sensitive to cutting speed while the chip quality mainly depends on feed rate.

  7. Fabrication of biomimetic hydrophobic films with corrosion resistance on magnesium alloy by immersion process

    Energy Technology Data Exchange (ETDEWEB)

    Liu Yan, E-mail: liuyan2000@jlu.edu.cn [Key Laboratory for Bionic Engineering (Ministry of Education), Jilin University, Changchun 130022 (China); Lu Guolong; Liu Jindan; Han Zhiwu; Liu Zhenning [Key Laboratory for Bionic Engineering (Ministry of Education), Jilin University, Changchun 130022 (China)

    2013-01-01

    Highlights: Black-Right-Pointing-Pointer We have developed a facile and simple method of creating a hydrophobic surface on a magnesium alloy by an immersion process at room temperature. Black-Right-Pointing-Pointer The distribution of the micro-structure and the roughness of the surface play critical roles in transforming from hydrophilic to hydrophobic. Black-Right-Pointing-Pointer The hydrophobic coatings possess better corrosion resistance than magnesium alloy matrix. - Abstract: Biomimetic hydrophobic films of crystalline CeO{sub 2} were prepared on magnesium alloy by an immersion process with cerium nitrate solution and then modified with DTS (CH{sub 3}(CH{sub 2}){sub 11}Si(OCH{sub 3}){sub 3}). The CeO{sub 2} films fabricated with 20-min immersion yield a water contact angle of 137.5 {+-} 2 Degree-Sign , while 20-min DTS treatment on top of CeO{sub 2} can further enhance the water contact angle to 146.7 {+-} 2 Degree-Sign . Then corrosion-resistant property of these prepared films against NaCl solution was investigated and elucidated using electrochemical measurements.

  8. Electrolytic deposition of aluminium-magnesium-alloys from electrolytes containing organo-aluminium complexes; Elektrolytische Abscheidung von Aluminium-Magnesium-Legierungen aus aluminiumorganischen Komplexelektrolyten

    Energy Technology Data Exchange (ETDEWEB)

    Lehmkuhl, H.; Mehler, K.; Bongard, H.; Tesche, B. [Max-Planck-Institut fuer Kohlenforschung, Muelheim an der Ruhr (Germany); Reinhold, B. [Audi AG, Ingolstadt (Germany). Technische Entwicklung

    2000-10-01

    The galvanic deposition of pure aluminium from fluoride-containing electrolytes has been developed further and for the first time aluminium and magnesium have been deposited from a toluene-solution of a halide-free organo-aluminium complex electrolyte. The rate of incorporation of magnesium can be controlled over a wide range by either adjusting the composition of the aluminium-magnesium anode or by using separate aluminium or magnesium anodic circuits. The current efficiency for both anode and cathode approaches 100%. The resulting coating is optically attractive and, depending upon the magnesium-content or the cathodic current density, can be formed as a dull or polished surface. Investigations using an electron microscope show that the surface, in contrast to that of pure aluminium, consists of spherical particles. The aluminium-magnesium coating provides excellent protection against the corrosion of magnesium components. Electrochemical investigations using, for example 25% by weight magnesium incorporation, indicate a pronounced passivity interval compared to the alloy AZ91hp. In contrast to galvanic zinc-plated and silicate-sealed examples, cyclic corrosion tests on screws simulating 10 years of exposure, show no corrosion. (orig.)

  9. Improvement of corrosion resistance of AZ91D magnesium alloy by gadolinium addition

    Institute of Scientific and Technical Information of China (English)

    ZHOU Xue-hua; WEI Zhong-ling; CHEN Qiu-rong; GAN Fu-xing

    2006-01-01

    Based on the previous investigation on beneficial introduction of holmium into magnesium alloy, the effect of gadolinium, an adjacent rare earth element, on corrosion resistance was examined. The corrosion behavior of two Mg-9Al-Gd alloys (Mg-9Al-0.45Gd and Mg-9Al-1.43Gd) was evaluated and compared with that of Mg-9Al alloy without Gd by means of specimen mass loss and hydrogen evolution in 3.5% NaCl solution saturated with Mg(OH)2. The Gd-containing alloys exhibit enhanced corrosion resistance with respect to the plain Mg-9Al alloy. The microstructures of Mg-9Al alloy and Mg-9Al-0.45 Gd alloy were observed by electron probe microanalysis (EPMA) and energy dispersion spectroscopy (EDS). The alloys with Gd addition show a microstructure characterized by α phase solid solution, surrounded by minor amount of β phase and more grain-like Gd-containing phase. To illustrate the involved mechanism their polarization curves were recorded. The electrochemical investigations reveal that Gd addition shifts the corrosion potential of the alloy towards active, as Gd containing phase is more active and hence less cathodic. As a result, the micro-galvanic corrosion is suppressed. Moreover corrosion product films formed on the Gd containing alloys are more compact and provide a better protective effectiveness than that on the alloy without Gd against corrosion. Repassivation measurements in mixture solution of 0.21 mol/L K2CrO4+0.6 mol/L NaCl also verify the beneficial role of Gd addition. Based on the present preliminary analysis, both the deposited Gd-containing phases and corrosion product films are believed to be responsible for the improved corrosion behaviour due to Gd addition.

  10. AZ91C magnesium alloy modified by Cd

    DEFF Research Database (Denmark)

    Shabadi, R.; Ambat, Rajan; Dwarakadasa, E.S.

    2014-01-01

    In the present work, the effect of Cd on the microstructure, mechanical properties and general corrosion behaviour of AZ91C alloys was investigated. Addition of Cd was found not to be efficient in modifying/refining the microstructure or β-phase. A morphology change in β-phase from fine continuou...

  11. Textures, microstructures, anisotropy and formability of aluminum-manganese-magnesium and aluminum-magnesium alloys

    Science.gov (United States)

    Liu, Jiantao

    In this dissertation work, the microstructure and texture evolution of continuous cast (CC) and direct chill (DC) cast Al-Mn-Mg (AA 3105 and AA 3015) and Al-Mg (AA 5052) alloys during cold rolling and annealing are systematically investigated. Macrotexture analyses were based on three-dimensional orientation distribution functions (ODFs) calculated from incomplete pole figures from X-ray diffraction by using arbitrarily defined cell (ADC) and series expansion methods. A new technique, electron backscatter diffraction (EBSD), was adopted for microtexture and mesotexture investigation. The anisotropy and formability of Al-Mn-Mg and Al-Mg alloys are correlated to the texture results. For aluminum alloys studied in this work, a stronger Cube orientation is observed in DC hot band than in CC hot band after complete recrystallization. alpha and beta fibers become well developed beyond 50% cold rolling in both CC and DC aluminum alloys. The highest intensity along the beta fiber (skeleton line) is located between the Copper and the S orientations in both materials after high cold rolling reductions. In both CC and DC aluminum alloys, a cell structure develops with the indication of increasing CSL Sigma1 boundaries during the early stages of cold rolling. There is no evidence of the development of twin boundaries (Sigma3, Sigma9, Sigma27a & 27b) in either CC or DC aluminum alloys when the cold rolling reductions are less than 40%. The R and Cube textures are dominant recrystallization texture components in CC and DC AA 5052 alloys. The volume fraction of the Cube component is increased by increasing cold rolling reduction and annealing temperature but not by increasing annealing time while the volume fraction of the R component is only increased by increasing cold rolling reduction. Stronger Cube and R orientations are found at the surface layer than at half-thickness layer of cold rolled hot bands after annealing. The Cube and P textures are dominant recrystallization

  12. Production of Magnesium and Aluminum-Magnesium Alloys from Recycled Secondary Aluminum Scrap Melts

    Science.gov (United States)

    Gesing, Adam J.; Das, Subodh K.; Loutfy, Raouf O.

    2016-02-01

    An experimental proof of concept was demonstrated for a patent-pending and trademark-pending RE12™ process for extracting a desired amount of Mg from recycled scrap secondary Al melts. Mg was extracted by electrorefining, producing a Mg product suitable as a Mg alloying hardener additive to primary-grade Al alloys. This efficient electrorefining process operates at high current efficiency, high Mg recovery and low energy consumption. The Mg electrorefining product can meet all the impurity specifications with subsequent melt treatment for removing alkali contaminants. All technical results obtained in the RE12™ project indicate that the electrorefining process for extraction of Mg from Al melt is technically feasible. A techno-economic analysis indicates high potential profitability for applications in Al foundry alloys as well as beverage—can and automotive—sheet alloys. The combination of technical feasibility and potential market profitability completes a successful proof of concept. This economical, environmentally-friendly and chlorine-free RE12™ process could be disruptive and transformational for the Mg production industry by enabling the recycling of 30,000 tonnes of primary-quality Mg annually.

  13. Poly(L-lactic acid)/hydroxyapatite/collagen composite coatings on AZ31 magnesium alloy for biomedical application.

    Science.gov (United States)

    Wang, Zhen-Lin; Yan, Yu-Hua; Wan, Tao; Yang, Hui

    2013-10-01

    Surface modification of biomedical magnesium alloy using composite coating shows an attemptable approach for the development of Mg-based biomaterials with excellent cytocompatibility. Hydroxyapatite/collagen composite was preliminarily fabricated by biomineralization, the bioactive poly(l-lactic acid)/hydroxyapatite/collagen composite coatings were spin coated on AZ31 magnesium alloy using poly(l-lactic acid) solution mixed with hydroxyapatite/collagen particles, and the resultant materials and coatings were characterized in structure and related properties; furthermore, the in vitro degradation behavior of modified magnesium alloy in 1.5-fold Hank's solution was investigated. The results show that hydroxyapatite/collagen composite achieved chemical bonding between hydroxyapatite and collagen similar to natural bone; composite coatings on AZ31 magnesium alloy retained the bioactive functional groups of the componential materials and improved the corrosion resistance of Mg alloy; the mass fraction of hydroxyapatite/collagen particles incorporated into the composite affected the porous structure, interfacial adhesion and thus the corrosion resistance of the composite coating due to phase separation as well as volume concentration effects of polymer solution. Composite coatings suppressed the sharp rising of pH value and the released Mg(2+) from substrate to extensive degree, and the degradation behavior of the modified magnesium alloy was supposed to be correlated to microstructure of the coating as well as the synergistic reactions among alkaline- and acidic-degraded products.

  14. In vivo corrosion behaviour of magnesium alloy in association with surrounding tissue response in rats.

    Science.gov (United States)

    Miura, Chieko; Shimizu, Yoshinaka; Imai, Yoshimichi; Mukai, Toshiji; Yamamoto, Akiko; Sano, Yuya; Ikeo, Naoko; Isozaki, Shuji; Takahashi, Toru; Oikawa, Miho; Kumamoto, Hiroyuki; Tachi, Masahiro

    2016-03-07

    Biodegradable magnesium (Mg) alloys are the most promising candidates for osteosynthesis devices. However, their in vivo corrosion behaviour has not been fully elucidated. The aim of this study was to clarify the influence of the physiological environment surrounding Mg alloys on their corrosion behaviour. A Mg-1.0Al alloy with a fine-grained structure was formed into plates using titanium (Ti) as a control. These plates were implanted into the subperiosteum in the head, subcutaneous tissue of the back, and in the muscle of the femur of rats for 1, 2 and 4 weeks. The volumes of the remaining Mg alloy and of the insoluble salt deposition and gas cavities around the Mg alloy were determined by microtomography, and the volume losses were calculated. Then, the tissue response around the plates in each implantation site was examined histopathologically, and its relation to the respective volume loss was analyzed. These analyses determined that the Mg alloy was corroded fastest in the head, at an intermediate level in the back, and slowest in the femur. The insoluble salt deposition at the Mg alloy surface had no influence on the volume loss. Gas cavities formed around the Mg alloy at all implantation sites and decreased after 4 weeks. Histopathological examination revealed that the Mg alloy exhibited good biocompatibility, as was seen with Ti. In addition, vascularized fibrous capsules formed around the plates and became mature with time. Notably, the volume loss in the different anatomical locations correlated with capsule thickness. Together, our results suggest that, to facilitate the successful clinical application of Mg alloys, it will be necessary to further comprehend their interactions with specific in vivo environments.

  15. Influence of deformation on precipitation in AZ80 magnesium alloy

    Science.gov (United States)

    Yang, Ping; Wang, Li-Na; Xie, Qing-Ge; Li, Ji-Zhong; Ding, Hua; Lu, Lin-Lin

    2011-06-01

    Precipitates in the conventionally processed (solution treatment followed by aging) AZ80 alloy are coarse, cellular, and incoherent. They nucleate and grow on the basal planes of the matrix or distribute discontinuously in the alloy. Their unique morphology and undesired distribution make them ineffective for precipitation strengthening. This condition, however, can be modified by applying selected deformation and heat treatment conditions. The effect of deformation and heat treatment on the morphology and distribution of precipitates has been studied. Deformation was introduced by hot extrusion, cold rolling, or equal channel angular pressing (ECAP). The microstructures were characterized using scanning electron microscopy, transmission electron microscopy, and X-ray diffraction. The results showed that cold deformation improved precipitation more significantly than hot deformation, and twinning promoted precipitation more effectively than slip. When ECAP was applied, the Bc-route induced more precipitates than the A-route.

  16. A Generic Metallographic Preparation Method for Magnesium Alloys

    Science.gov (United States)

    2013-05-01

    Alloying Element A Aluminum B Bismuth C Copper D Cadmium E Rare earth F Iron H Thorium K Zirconium L Beryllium M Manganese N Nickel P Lead...adequate contrast between grains to accurately assess the microstructure. In this case, there is no blistering or oxide buildup on the surface. The...structure was somewhat already apparent in the overetched, oxidized condition. That is, possibly oxidation is grain orientation dependent

  17. Modification of Magnesium Alloys by Ceramic Particles in Gravity Die Casting

    Directory of Open Access Journals (Sweden)

    Urs Haßlinger

    2014-01-01

    Full Text Available A critical drawback for the application of magnesium wrought alloys is the limited formability of semifinished products that arises from a strong texture formation during thermomechanical treatment. The ability of second phase particles embedded into the metal matrix to alter this texture evolution is of great interest. Therefore, the fabrication of particle modified magnesium alloys (particle content 0.5–1 wt.-% by gravity die casting has been studied. Five different types of micron sized ceramic powders (AlN, MgB2, MgO, SiC, and ZrB2 have been investigated to identify applicable particles for the modification. Agglomeration of the particles is revealed to be the central problem for the fabrication process. The main factors that influence the agglomerate size are the particle size and the intensity of melt stirring. Concerning handling, chemical stability in the Mg-Al-Zn alloy system, settling and wetting in the melt, and formation of the microstructure in most cases, the investigated powders show satisfying properties. However, SiC is chemically unstable in aluminum containing alloys. The high density of ZrB2 causes large particles to settle subsequent to stirring resulting in an inhomogeneous distribution of the particles over the cast billet.

  18. Electrophoretic deposition of nanostructured hydroxyapatite coating on AZ91 magnesium alloy implants with different surface treatments

    Science.gov (United States)

    Rojaee, Ramin; Fathi, Mohammadhossein; Raeissi, Keyvan

    2013-11-01

    Bio-absorbable magnesium (Mg) based alloys have been introduced as innovative orthopedic implants during recent years. It has been specified that rapid degradation of Mg based alloys in physiological environment should be restrained in order to be utilized in orthopedic trauma fixation and vascular intervention. In this developing field of healthcare materials, micro-arc oxidation (MAO), and MgF2 conversion coating were exploited as surface pre-treatment of AZ91 magnesium alloy to generate a nanostructured hydroxyapatite (n-HAp) coating via electrophoretic deposition (EPD) method. X-ray diffraction (XRD), scanning electron microscopy (SEM), Fourier transform infrared spectroscopy (FT-IR), and transmission electron microscopy (TEM) techniques were used to characterize the obtained powder and coatings. The potentiodynamic polarization tests were carried out to evaluate the corrosion behavior of the coated and uncoated specimens, and in vitro bioactivity evaluation were performed in simulated body fluid. Results revealed that the MAO/n-HAp coated AZ91 Mg alloy samples with a rough topography and lower corrosion current density leads to a lower Mg degradation rate accompanied by high bioactivity.

  19. Calcium phosphate coating on magnesium alloy for modification of degradation behavior

    Institute of Scientific and Technical Information of China (English)

    2008-01-01

    Magnesium alloy has similar mechanical properties with natural bone,but its high susceptibility to corrosion has limited its application in orthopedics.In this study,a calcium phosphate coating is formed on magnesium alloy (AZ31) to control its degradation rate and enhance its bioactivity and bone inductivity.Samples of AZ31 plate were placed in the supersaturated calcification solution prepared with Ca(NO3)2,NaH2PO4 and NaHCO3,then the calcium phosphate coating formed.Through adjusting the immersion time,the thickness of uniform coatings can be changed from 10 to 20 μm.The composition,phase structure and morphology of the coatings were investigated.Bonding strength of the coatings and substrate was 2-4 MPa in this study.The coatings significantly decrease degradation rate of the original Mg alloy,indicating that the Mg alloy with calcium phosphate coating is a promising degradable bone material.

  20. Corrosion behavior of WE54 magnesium alloy in 3.5%NaCl solution

    Institute of Scientific and Technical Information of China (English)

    LI Zhuo-qun; SHAN Da-yong; CHEN Rong-shi; KE Wei; HAN En-hou

    2006-01-01

    The corrosion behavior of WE54 magnesium alloy was investigated in 3.5%NaCl aqueous solution. The electrochemical study shows that the value of corrosion potential of WE54 magnesium was -1.8V(vs SCE). In the initial stage of immersion, a kind of visible thin film, which has the appearance of artificial conversion coating by microscopy observation, formed on the surface of WE54 alloy. Through the comparison of corrosion behavior between WE54 and AZ91D, it is shown that the value of corrosion potential of WE54 is approximately 200 mV lower than that of AZ91D, and the corrosion rate of WE54 was one order smaller than that of AZ91D. After 72 h constant immersion and corrosion products removal, deeper grooves along grain boundaries was revealed but lighter corrosion was apparent on the matrix of WE54 alloy. As far as AZ91D alloy was concerned, severe localized corrosion was dominant and network-bone-like structure was remained.

  1. Electrophoretic deposition of nanostructured hydroxyapatite coating on AZ91 magnesium alloy implants with different surface treatments

    Energy Technology Data Exchange (ETDEWEB)

    Rojaee, Ramin, E-mail: raminrojaee@aim.com [Biomaterials Research Group, Department of Materials Engineering, Isfahan University of Technology, Isfahan, 84156-83111 (Iran, Islamic Republic of); Fathi, Mohammadhossein [Biomaterials Research Group, Department of Materials Engineering, Isfahan University of Technology, Isfahan, 84156-83111 (Iran, Islamic Republic of); Dental Materials Research Center, Isfahan University of Medical Sciences, Isfahan (Iran, Islamic Republic of); Raeissi, Keyvan [Department of Materials Engineering, Isfahan University of Technology, Isfahan, 84156-83111 (Iran, Islamic Republic of)

    2013-11-15

    Bio-absorbable magnesium (Mg) based alloys have been introduced as innovative orthopedic implants during recent years. It has been specified that rapid degradation of Mg based alloys in physiological environment should be restrained in order to be utilized in orthopedic trauma fixation and vascular intervention. In this developing field of healthcare materials, micro-arc oxidation (MAO), and MgF{sub 2} conversion coating were exploited as surface pre-treatment of AZ91 magnesium alloy to generate a nanostructured hydroxyapatite (n-HAp) coating via electrophoretic deposition (EPD) method. X-ray diffraction (XRD), scanning electron microscopy (SEM), Fourier transform infrared spectroscopy (FT-IR), and transmission electron microscopy (TEM) techniques were used to characterize the obtained powder and coatings. The potentiodynamic polarization tests were carried out to evaluate the corrosion behavior of the coated and uncoated specimens, and in vitro bioactivity evaluation were performed in simulated body fluid. Results revealed that the MAO/n-HAp coated AZ91 Mg alloy samples with a rough topography and lower corrosion current density leads to a lower Mg degradation rate accompanied by high bioactivity.

  2. Thermodynamic and kinetic destabilization of magnesium hydride using Mg-In solid solution alloys.

    Science.gov (United States)

    Zhou, Chengshang; Fang, Zhigang Zak; Lu, Jun; Zhang, Xiaoyi

    2013-07-31

    Efforts to thermodynamically destabilize magnesium hydride (MgH2), so that it can be used for practical hydrogen storage applications, have been a difficult challenge that has eluded scientists for decades. This letter reports that MgH2 can indeed be destabilized by forming solid solution alloys of magnesium with group III and IVB elements, such as indium. Results of this research showed that the equilibrium hydrogen pressure of a Mg-0.1In alloy is 70% higher than that of pure MgH2. The temperature at 1 bar hydrogen pressure (T1bar) of Mg-0.1In alloy was reduced to 262.9 °C from 278.9 °C, which is the T1bar of pure MgH2. Furthermore, the kinetic rates of dehydrogenation of Mg-0.1In alloy hydride doped with a titanium intermetallic (TiMn2) catalyst were also significantly improved compared with those of MgH2.

  3. Corrosion mechanism of micro-arc oxidation treated biocompatible AZ31 magnesium alloy in simulated body fluid

    OpenAIRE

    Ying Li; Fang Lu; Honglong Li; Wenjun Zhu; Haobo Pan; Guoxin Tan; Yonghua Lao; Chengyun Ning; Guoxin Ni

    2014-01-01

    The rapid degradation of magnesium (Mg) based alloys has prevented their further use in orthopedic trauma fixation and vascular intervention, and therefore it is essential to investigate the corrosion mechanism for improving the corrosion resistance of these alloys. In this work, the effect of applied voltage on the surface morphology and the corrosion behavior of micro-arc oxidation (MAO) with different voltages were carried out to obtain biocompatible ceramic coatings on AZ31 Mg alloy. The ...

  4. Environmental friendly plasma electrolytic oxidation of AM60 magnesium alloy and its corrosion resistance

    Institute of Scientific and Technical Information of China (English)

    CAO Fa-he; LIN Long-yong; ZHANG Zhao; ZHANG Jian-qing; CAO Chu-nan

    2008-01-01

    Plasma electrolytic oxidation of Mg-based AM60 alloys was investigated using 50 Hz AC anodizing technique in an alkaline borate solution, which contained a new kind of organic. The anodic film is relatively smooth with some micro pores and cracks, while the anodic film consists of MgO, MgAl2O4 and MgSiO3. The electrochemical behavior of anodic film was studied by electrochemical impedance spectroscopy and potentiodynamic polarization. Polarization results indicate the PEO treatment can decrease corrosion current by 3-4 magnitude compared with blank AM60 alloy. The anodic film presents a good level of corrosion protection for AM60 magnesium alloy, over 272 h of the salt spray test based on ASTM B117. The effect of micro-structure and composition on corrosion protection efficiency was also investigated.

  5. Understanding effects of microstructural inhomogeneity on creep response – New approaches to improve the creep resistance in magnesium alloys

    Directory of Open Access Journals (Sweden)

    Yuanding Huang

    2014-06-01

    Full Text Available Previous investigations indicate that the creep resistance of magnesium alloys is proportional to the stability of precipitated intermetallic phases at grain boundaries. These stable intermetallic phases were considered to be effective to suppress the deformation by grain boundary sliding, leading to the improvement of creep properties. Based on this point, adding the alloying elements to form the stable intermetallics with high melting point became a popular way to develop the new creep resistant magnesium alloys. The present investigation, however, shows that the creep properties of binary Mg–Sn alloy are still poor even though the addition of Sn possibly results in the precipitation of thermal stable Mg2Sn at grain boundaries. That means other possible mechanisms function to affect the creep response. It is finally found that the poor creep resistance is attributed to the segregation of Sn at dendritic and grain boundaries. Based on this observation, new approaches to improve the creep resistance are suggested for magnesium alloys because most currently magnesium alloys have the commonality with the Mg–Sn alloys.

  6. Modelling of laser cladding of magnesium alloys with pre-placed powders

    Science.gov (United States)

    Guo, Li-Feng

    As a surface engineering technique, high-power laser cladding, has shown great potential for improving the corrosion resistance of magnesium alloys. Its main advantage over other processes, is its ability to form relatively thick protective coatings on selected areas where improved properties are desired. It is also a 'clean' process. However, previous research studies have found that in laser cladding of magnesium alloys, the problem of a high degree of dilution cannot be easily overcome. Moreover, in-depth studies using analytical or numerical modelling can rarely be found in the literature for addressing laser cladding with pre-placed powders with the aim of predicting the level of dilution. In the first phase of this study, a simplified thermal model based on the finite element method (FEM) was developed to study the phenomenon of dilution in laser cladding of a magnesium alloy. In the model, the powder bed was treated as a continuum, and a high power continuous wave (CW) laser was employed. The results of the simulations of the FEM model together with those of the statistical analyses showed that although, under normal cladding conditions, a process window can be established for achieving good interfacial bonding between the substrate and the clad coating, a low dilution level was extremely difficult to achieve. This was primarily attributed to the low melting point and the high thermal diffusivity of magnesium as well as the relatively long laser-material interaction time. To overcome the dilution problem, the double-layer cladding technique was explored, and was found to be able to produce low dilution clads with improved corrosion resistance. In considering the improvement of corrosion resistance that can be caused by laser surface modification to magnesium alloys, a comparison was made between the techniques of laser surface melting and laser cladding. The results of the potentiodynamic polarisation tests showed that the improvement obtained from laser

  7. Grain refinement of AZ31 magnesium alloy by Al-Ti-C-Y master alloy

    Institute of Scientific and Technical Information of China (English)

    XU Chunxiang; LU Binfeng; L(U) Zhengling; LIANG Wei

    2008-01-01

    Al-Ti-C-Y master alloy was prepared by combining SHS technique and melting-casting method. The microstructure of master alloy and its grain-refining effect on AZ31 alloy were investigated by means of OM, XRD, SEM and EDS. Experimental results indicated that the prepared master alloy consisted of α-Al, TiAl3, TiC and Al3Y phases, and exhibited good grain-refining performance of AZ31 alloy. Morphology of α-Mg changed from coarse dendritic to fine equiaxed and the average grain size of α-Mg matrix reduced from the original 580 to 170 μm after adding 1.0 wt.% master alloy. The grain refining efficiency of Al-Ti-C-Y master alloy on AZ31 alloy was mainly attributed to heterogeneous nucleation of TiC particles and grain growth restriction of Al-Y compound or TiC at grain boundaries.

  8. Elastic Properties and Internal Friction of Two Magnesium Alloys at Elevated Temperatures

    Energy Technology Data Exchange (ETDEWEB)

    Freels, M.; Liaw, P. K.; Garlea, E.; Morrell, J. S.; Radiovic, M.

    2011-06-01

    The elastic properties and internal friction of two magnesium alloys were studied from 25 C to 450 C using Resonant Ultrasound Spectroscopy (RUS). The Young's moduli decrease with increasing temperature. At 200 C, a change in the temperature dependence of the elastic constants is observed. The internal friction increases significantly with increasing temperature above 200 C. The observed changes in the temperature dependence of the elastic constants and the internal friction are the result of anelastic relaxation by grain boundary sliding at elevated temperatures. Elastic properties govern the behavior of a materials subjected to stress over a region of strain where the material behaves elastically. The elastic properties, including the Young's modulus (E), shear modulus (G), bulk modulus (B), and Poisson's ratio (?), are of significant interest to many design and engineering applications. The choice of the most appropriate material for a particular application at elevated temperatures therefore requires knowledge of its elastic properties as a function of temperature. In addition, mechanical vibration can cause significant damage in the automotive, aerospace, and architectural industries and thus, the ability of a material to dissipate elastic strain energy in materials, known as damping or internal friction, is also important property. Internal friction can be the result of a wide range of physical mechanisms, and depends on the material, temperature, and frequency of the loading. When utilized effectively in engineering applications, the damping capacity of a material can remove undesirable noise and vibration as heat to the surroundings. The elastic properties of materials can be determined by static or dynamic methods. Resonant Ultrasound Spectroscopy (RUS), used in this study, is a unique and sophisticated non-destructive dynamic technique for determining the complete elastic tensor of a solid by measuring the resonant spectrum of mechanical resonance for a

  9. Microstructural development of high temperature deformed AZ31 magnesium alloys

    Energy Technology Data Exchange (ETDEWEB)

    Shahbeigi Roodposhti, Peiman, E-mail: pshahbe@ncsu.edu; Sarkar, Apu; Murty, Korukonda Linga

    2015-02-25

    Due to their significant role in automobile industries, high temperature deformation of Mg–Al–Zn alloys (AZ31) at constant stress (i.e. creep) were studied at a wide range of stresses and temperatures to characterize underlying deformation mechanism, dynamic recrystallization (DRX) and dislocation density evolution. Various microstructures (e.g. grain growth & DRX) are noted during steady-state creep mechanisms such as grain boundary sliding (GBS), dislocation glide creep (DGC) and dislocation climb creep (DCC). Although a combination of DRX and grain growth is characteristic of low stacking fault energy materials like Mg alloys at elevated temperatures, observation reveals grain growth at low strain-rates (GBS region) along with dynamic recovery (DRV) mechanism. X-Ray Diffraction (XRD) analysis revealed a decrease in dislocation density during GBS region while it increased under dislocation based creep mechanisms which could be related to the possible DRV and DRX respectively. Scanning Electron Microscopic (SEM) characterization of the fracture surface reveals more inter-granular fracture for large grains (i.e. GBS region with DRV process) and more dimple shape fracture for small grains (i.e. DGC & DCC region with DRX)

  10. Coating of biodegradable magnesium alloy bone implants using nanostructured diopside (CaMgSi{sub 2}O{sub 6})

    Energy Technology Data Exchange (ETDEWEB)

    Razavi, Mehdi, E-mail: mehdi.razavi@okstate.edu [Biomaterials Research Group, Department of Materials Engineering, Isfahan University of Technology, Isfahan 84156-83111 (Iran, Islamic Republic of); Torabinejad Dental Research Center, School of Dentistry, Isfahan University of Medical Sciences, Isfahan 81746-73461 (Iran, Islamic Republic of); Department of Anatomical Sciences and Molecular Biology, School of Medicine, Isfahan University of Medical Sciences, Isfahan 81746-73461 (Iran, Islamic Republic of); School of Materials Science and Engineering, Helmerich Advanced Technology Research Center, Oklahoma State University, Tulsa, OK 74106 (United States); School of Electrical and Computer Engineering, Helmerich Advanced Technology Research Center, Oklahoma State University, Tulsa, OK 74106 (United States); Fathi, Mohammadhossein [Biomaterials Research Group, Department of Materials Engineering, Isfahan University of Technology, Isfahan 84156-83111 (Iran, Islamic Republic of); Dental Materials Research Center, Isfahan University of Medical Sciences, Isfahan (Iran, Islamic Republic of); Savabi, Omid [Torabinejad Dental Research Center, School of Dentistry, Isfahan University of Medical Sciences, Isfahan 81746-73461 (Iran, Islamic Republic of); Beni, Batoul Hashemi [Department of Anatomical Sciences and Molecular Biology, School of Medicine, Isfahan University of Medical Sciences, Isfahan 81746-73461 (Iran, Islamic Republic of); Razavi, Seyed Mohammad [School of Dentistry, Isfahan University of Medical Sciences, Isfahan 81746-73461 (Iran, Islamic Republic of); Vashaee, Daryoosh [School of Electrical and Computer Engineering, Helmerich Advanced Technology Research Center, Oklahoma State University, Tulsa, OK 74106 (United States); and others

    2014-01-01

    Magnesium alloys with their biodegradable characteristic can be a very good candidate to be used in orthopedic implants. However, magnesium alloys may corrode and degrade too fast for applications in the bone healing procedure. In order to enhance the corrosion resistance and the in vitro bioactivity of a magnesium alloy, a nanostructured diopside (CaMgSi{sub 2}O{sub 6}) film was coated on AZ91 magnesium alloy through combined micro-arc oxidation (MAO) and electrophoretic deposition (EPD) methods. The crystalline structures, morphologies and compositions of the coated and uncoated substrates were characterized using X-ray diffraction (XRD), scanning electron microscopy (SEM) and energy dispersive spectroscopy. Polarization, electrochemical impedance spectroscopy, and immersion test in simulated body fluid (SBF) were employed to evaluate the corrosion resistance and the in vitro bioactivity of the samples. The results of our investigation showed that the nanostructured diopside coating deposited on the MAO layer increases the corrosion resistance and improves the in vitro bioactivity of the biodegradable magnesium alloy.

  11. MAIN TOPICS,ABSTRACTS & KEY WORDS

    Institute of Scientific and Technical Information of China (English)

    2012-01-01

    Effect of hot extrusion deformation on microstructure and fracture morphology of AZ31B magnesium alloy TIG weld seam LI Xiaoquan, CHU Yajie, YANG Zonghui, HE Xiancong ( School of Material Engineering, Nanjing Institute of Tech-nology, Nanjing 211167, China). pp 1-4 Abstract: Butt joining of AZ31B magnesium alloy was carried out by tungsten inert gas (TIG) welding process with itself as the filler wire, and a ceramic electric heater was devised for hot extrusion deformation of the resultant joint combining with the high temperature tensile testing machine.

  12. Superplasticity and cavitation in an aluminum-magnesium alloy

    Science.gov (United States)

    Bae, Donghyun

    2000-10-01

    Fundamental issues related to the forming performance of superplastic metals include the mechanisms of flow and cavitation occurring during the forming process. Cavitation beyond a critical amount is damaging to the mechanical behavior of fabricated parts. Therefore, the role of process parameters which influence cavitation must be precisely documented and understood. In this study, (1) the mechanism of deformation, (2) cavity formation and growth, and (3) the effect of forming parameters on cavitation are systematically investigated in a fine grain Al-4.7%Mg-0.8%Mn-0.4%Cu alloy. The mechanical flow response of the alloy is characterized by a new type of step strain-rate test which preserves the initial microstructure of the alloy. Under isostructural condition, sigmoidal log s vs. log 3˙ relationship is determined and then analyzed by using a grain-mantle based quantitative model1 for superplastic flow. The activation energies in both grain-mantle creep and core creep are analyzed, and the overall controlling mechanism is found to be dislocation glide and climb. Grain-mantle creep rate in the low strain-rate region is found to be enhanced many times due to a high concentration of vacancies near grain boundaries. Cavitation caused by superplastic straining under uniaxial tension is evaluated by the SEM (for frame associated with superplastic deformation. In the model, faster cavity growth is predicted for lower m and for smaller cavity density when cavity stress fields are not overlapping. Observed cavitation quantitatively agrees with the present model, but diffusional growth is found to be too slow, which cannot explain the observed nanoscale void growth behavior. Another parameter affecting the degree of cavitation is the imposed stress-state. Cavity growth rate as well as cavity nucleation rate increase with the level of mean hydrostatic tension. For a fixed cavitation volume fraction, V, the principal surface strains, 31 and 32 , for the various stress

  13. Corner forming of AZ61A magnesium alloy tube within warm hydroforming

    Institute of Scientific and Technical Information of China (English)

    HU Lan; HAN Cong; HE Zhu-bin; TANG Ze-jun; LIU Gang; YUAN Shi-jian

    2009-01-01

    The corners with small radii on cross sections are crucial for forming hydroformed components with polygonal sections. In this paper, warm hydroforming experiments of AZ61 A magnesium alloy tubes were carried out to study the forming regularity of round corners by using a demonstration part with square sections.Effects of temperature on radius forming, thinning ratio distribution and microstructure were revealed and a component with relative outer corner radius of 3.0 was obtained by warm hydroforming at 240℃. The minimum thickness of the formed square section was located in the transition position between the corner and the straight wall. The thinning ratio of the round corner increased with the increase of forming temperature. Formability of the magnesium tube was improved by raising temperature under the effect of dynamic recrystallization at 240℃.

  14. Formation of Aluminum-magnesium Alloy Cup by Hydrodynamic Deep Drawing with Twin-loading Paths

    Institute of Scientific and Technical Information of China (English)

    LIU Xiaojing; XU Yongchao; YUAN Shijiang

    2009-01-01

    In order to overcome the limitation of hydro-rim deep drawing, a new process of hydrodynamic deep drawing (HDD) with independent radial hydraulic pressure was proposed. By employing the dynamic explicit analytical software ETA/Dynaform5.5 which is based onLS-DYNA3D, the effects of independent radial hydraulic pressure on the stress, strain and the sheet-thickness of aluminum-magnesium cylindrical cup with a hemispherical bottom were analyzed by numerical simulation. The feature of stress distribution is that there exists a stress-dividing circle in the flange, and the radius of dividing circle was determined by theoretical analysis and stimulation.The experimental results indicate that the reasonable match of independent radial hydraulic pressure and liquid chamber pressure can effectively reduce the thinning at the bottom of hemisphere, decrease the radial stress-strain, and improve the drawing limit of aluminum-magnesium alloy cylindrical cup.

  15. Galvanic corrosion behavior of die cast AZ91D magnesium alloy in chloride solution

    Institute of Scientific and Technical Information of China (English)

    Zhensong Tong; Wei Zhang; Jiuqing Li; Jin Gao; Jiquan He; Ji Zhou

    2004-01-01

    The galvanic corrosion behavior of die cast AZ91D magnesium alloy coupled with H62 brass, 316L stainless steel, A3steel and LY12 aluminum alloy of different areas in 3.5% NaC1 solution was studied. The free corrosion potentials, galvanic potentials and currents of these galvanic couples were measured. The galvanic effects were determined by the mass loss and regression method using three points. The results show that: (1) In these four kinds of couples AZ91D acts as the anode, whose galvanic corrosion behavior is mainly controlled by the cathodic polarization; (2) The free corrosion potentials of these four kinds of couples change a liffle with time and cathodic/anodic area ratio (CAAR); (3) The galvanic potential of AZ91D/LY12 moves positively with the increase of time and CAAR; (4) The galvanic currents increase with CAAR, but there is difference in the current change between different couples; (5) The anodic dissolution rate of the magnesium alloy increases by 2-3 orders after being coupled with these four kinds of metals and the galvanic effects of these couples have such a relation as γH62>γ316LS.S>γLY12 >γA3.

  16. A cellular automaton model for microstructural simulation of friction stir welded AZ91 magnesium alloy

    Science.gov (United States)

    Akbari, Mostafa; Asadi, Parviz; Besharati Givi, MohammadKazem; Zolghadr, Parisa

    2016-03-01

    To predict the grain size and microstructure evolution during friction stir welding (FSW) of AZ91 magnesium alloy, a finite element model (FEM) is developed based on the combination of a cellular automaton model and the Kocks  -  Mecking and Laasraoui-Jonas models. First, according to the flow stress curves and using the Kocks  -  Mecking model, the hardening and recovery parameters and the strain rate sensitivity were calculated. Next, an FEM model was established in Deform-3D software to simulate the FSW of AZ91 magnesium alloy. The results of the FEM model are used in microstructure evolution models to predict the grain size and microstructure of the weld zone. There is a good agreement between the simulated and experimental microstructures, and the proposed model can simulate the dynamic recrystallization (DRX) process during FSW of AZ91 alloy. Moreover, microstructural properties of different points in the SZ as well as the effect of the w/v parameter on the grain size and microstructure are considered.

  17. Corrosion product layers on magnesium alloys AZ31 and AZ61: Surface chemistry and protective ability

    Energy Technology Data Exchange (ETDEWEB)

    Feliu, S., E-mail: sfeliu@cenim.csic.es; Llorente, I.

    2015-08-30

    Highlights: • Surface chemistry of the corrosion product layers on magnesium alloys. • Influence of the type of alloy on the carbonate surface enrichment. • Relation between surface composition and protection properties. - Abstract: This paper studies the chemical composition of the corrosion product layers formed on magnesium alloys AZ31 and AZ61 following immersion in 0.6 M NaCl, with a view to better understanding their protective action. Relative differences in the chemical nature of the layers were quantified by X-ray photoelectron spectroscopy (XPS), scanning electron microscopy (SEM), energy dispersive analysis of X-ray (EDX) and low-angle X-ray diffraction (XRD). Corrosion behavior was investigated by Electrochemical Impedance Spectroscopy (EIS) and hydrogen evolution measurement. An inhibitive effect from the corrosion product layers was observed from EIS, principally in the case of AZ31, as confirmed by hydrogen evolution tests. A link was found between carbonate enrichment observed by XPS in the surface of the corrosion product layer, concomitant with the increase in the protective properties observed by EIS.

  18. Bioresorbable Drug-Eluting Magnesium-Alloy Scaffold for Treatment of Coronary Artery Disease

    Directory of Open Access Journals (Sweden)

    Carlos M. Campos

    2013-12-01

    Full Text Available The introduction of metallic drug-eluting stents has reduced the risk of restenosis and widened the indications of percutaneous coronary intervention in treatment of coronary artery disease. However, this medical device can induce hypersensitive reaction that interferes with the endothelialization and healing process resulting in late persistent or acquired malapposition of the permanent metallic implant. Delayed endotheliaization and malapposition may lead to late and very late stent thrombosis. Bioresorbable scaffolds (BRS have been introduced to potentially overcome these limitations, as they provide temporary scaffolding and then disappear, liberating the treated vessel from its cage. Magnesium is an essential mineral needed for a variety of physiological functions in the human body and its bioresorbable alloy has the strength-to-weight ratio comparable with that of strong aluminum alloys and alloy steels. The aim of this review is to present the new developments in Magnesium BRS technology, to describe its clinical application and to discuss the future prospects of this innovative therapy.

  19. Structure and in vitro bioactivity of ceramic coatings on magnesium alloys by microarc oxidation

    Science.gov (United States)

    Yu, Huijun; Dong, Qing; Dou, Jinhe; Pan, Yaokun; Chen, Chuanzhong

    2016-12-01

    Magnesium and its alloys have the potential to serve as lightweight, degradable, biocompatible and bioactive orthopedic implants for load-bearing applications. However, severe local corrosion attack and high corrosion rate have prevented their further clinical use. Micro-arc oxidation (MAO) is proved to be a simple, controllable and efficient electrochemistry technique that can prepare protective ceramic coatings on magnesium alloys. In this paper, electrolyte containing silicate salts was used for microarc oxidation to form ceramic bioactive coatings on the ZK61 alloy substrate. The structure characteristics and element distributions of the coating were investigated by XRD, TEM, SEM and EPMA. The MAO samples were immersed in simulated body fluid (SBF) for 7 and 14 days, respectively. The surface characteristic of the immersed coatings was investigated by Fourier-transform infrared (FTIR) spectroscopy. The results show that these MAO coatings have low crystallinity and are mainly composed of MgO, Mg2SiO4 and Mg2Si2O6. The coating surface is porous. During the SBF immersion period, the nucleation and precipitation of bone-like apatites occur on the MAO coating surface. The corrosion resistance of the substrate is improved by the MAO coatings.

  20. Biocorrosion behavior and cell viability of adhesive polymer coated magnesium based alloys for medical implants

    Energy Technology Data Exchange (ETDEWEB)

    Abdal-hay, Abdalla [Departmentt of Bionano System Engineering, College of Engineering, Chonbuk National University, Jeonju 561-756 (Korea, Republic of); Department of Mechanical Design Engineering, Advanced wind power system research institute, Chonbuk National University, Jeonju 561-756 (Korea, Republic of); Dewidar, Montasser [Department of Materials and Mechanical Design, Faculty of Energy Engineering, South Valley University, Aswan (Egypt); Lim, Jae Kyoo, E-mail: jklim@jbnu.ac.kr [Department of Mechanical Design Engineering, Advanced wind power system research institute, Chonbuk National University, Jeonju 561-756 (Korea, Republic of)

    2012-11-15

    Highlights: Black-Right-Pointing-Pointer The corrosion behavior of magnesium for orthopedic applications is extremely poor. Black-Right-Pointing-Pointer The solvent (DCM, THF and DMF) had a strong effect on the coatings performance. Black-Right-Pointing-Pointer Mg bar alloy coated with PVAc/DCM layers provided an excellent bonding strength. Black-Right-Pointing-Pointer Treated samples indicated significant damping for the degradation rate. Black-Right-Pointing-Pointer Cytocompatibility on MC3T3 cells of the PVAc/DCM samples revealed a good behavior. - Abstract: The present study was ultimately aimed to design novel adhesive biodegradable polymer, poly(vinyl acetate) (PVAc), coatings onto Mg based alloys by the dip-coating technique in order to control the degradation rate and enhance the biocompatibility of magnesium alloys. The influence of various solvents on PVAc surface topography and their protection of Mg alloys were dramatically studied in vitro. Electrochemical polarization, degradation, and PVAc film cytocompatibility were also tested. Our results showed that the solvent had a significant effect on coating quality. PVAc/dichloromethane solution showed a porous structure and solution concentration could control the porous size. The coatings prepared using tetrahydrofuran and dimethylformamide solvents are exceptional in their ability to generate porous morphology even at low polymer concentration. In general, the corrosion performance appears to be different on different PVAc-solvent system. Immersion tests illustrated that the porous morphology on PVAc stabilized corrosion rates. A uniform corrosion attack in artificial simulation body fluid was also exhibited. The cytocompatibility of osteoblast cells (MC3T3) revealed high adherence, proliferation, and survival on the porous structure of PVAc coated Mg alloy, which was not observed for the uncoated samples. This novel PVAc coating is a promising candidate for biodegradable implant materials, which might

  1. Spectroscopic study of plasma during electrolytic oxidation of magnesium- and aluminium-alloy

    Science.gov (United States)

    Jovović, J.; Stojadinović, S.; Šišović, N. M.; Konjević, N.

    2012-10-01

    We present the results of an optical emission spectroscopy study of Plasma during Electrolytic Oxidation (PEO) of magnesium- and aluminum-alloy. Plasma electron number density Ne diagnostics is performed either from the Hβ line shape or from the width or shift of non-hydrogenic ion lines of aluminum and magnesium. The line profile analysis of the Hβ suggests presence of two PEO processes characterized by relatively low electron number densities Ne≈1.2×1015 cm-3 and Ne≈2.3×1016 cm-3. Apart from these two low Ne processes, there is the third one related to the ejection of evaporated anode material through micro-discharge channels. This process is characterized by larger electron density Ne=(1.2-1.6)1017 cm-3, which is detected from the shape and shift of aluminum and magnesium singly charged ion lines. Two low Ne values detected from the Hβ and large Ne measured from the widths and shift of ion lines suggest presence of three types of discharges during PEO with aluminum- and magnesium-alloy anode. On the basis of present and earlier results one can conclude that low Ne processes do not depend upon anode material or electrolyte composition.The electron temperature of 4000 K and 33,000 K are determined from relative intensities of Mg I and O II lines, respectively. The attention is drawn to the possibility of Ne application for Te evaluation using Saha equation what is of importance for PEO metal plasma characterization. During the course of this study, difficulties in the analysis of spectral line shapes are encountered and the ways to overcome some of the obstacles are demonstrated.

  2. Laser cladding of Zr-based coating on AZ91D magnesium alloy for improvement of wear and corrosion resistance

    Indian Academy of Sciences (India)

    Kaijin Huang; Xin Lin; Changsheng Xie; T M Yue

    2013-02-01

    To improve the wear and corrosion resistance of AZ91D magnesium alloy, Zr-based coating made of Zr powder was fabricated on AZ91D magnesium alloy by laser cladding. The microstructure of the coating was characterized by XRD, SEM and TEM techniques. The wear resistance of the coating was evaluated under dry sliding wear test condition at room temperature. The corrosion resistance of the coating was tested in simulated body fluid. The results show that the coating mainly consists of Zr, zirconium oxides and Zr aluminides. The coating exhibits excellent wear resistance due to the high microhardness of the coating. The main wear mechanism of the coating and the AZ91D sample are different, the former is abrasive wear and the latter is adhesive wear. The coating compared to AZ91D magnesium alloy exhibits good corrosion resistance because of the good corrosion resistance of Zr, zirconium oxides and Zr aluminides in the coating.

  3. Magnesium alloys and graphite wastes encapsulated in cementitious materials: Reduction of galvanic corrosion using alkali hydroxide activated blast furnace slag.

    Science.gov (United States)

    Chartier, D; Muzeau, B; Stefan, L; Sanchez-Canet, J; Monguillon, C

    2017-03-15

    Magnesium alloys and graphite from spent nuclear fuel have been stored together in La Hague plant. The packaging of these wastes is under consideration. These wastes could be mixed in a grout composed of industrially available cement (Portland, calcium aluminate…). Within the alkaline pore solution of these matrixes, magnesium alloys are imperfectly protected by a layer of Brucite resulting in a slow corrosion releasing hydrogen. As the production of this gas must be considered for the storage safety, and the quality of wasteform, it is important to select a cement matrix capable of lowering the corrosion kinetics. Many types of calcium based cements have been tested and most of them have caused strong hydrogen production when magnesium alloys and graphite are conditioned together because of galvanic corrosion. Exceptions are binders based on alkali hydroxide activated ground granulated blast furnace slag (BFS) which are presented in this article.

  4. Texture and microstructure development during hot deformation of ME20 magnesium alloy: Experiments and simulations

    Energy Technology Data Exchange (ETDEWEB)

    Li, X. [Institut fuer Metallkunde und Metallphysik, RWTH-Aachen University, 52056 Aachen (Germany); Al-Samman, T., E-mail: alsamman@imm.rwth-aachen.de [Institut fuer Metallkunde und Metallphysik, RWTH-Aachen University, 52056 Aachen (Germany); Mu, S.; Gottstein, G. [Institut fuer Metallkunde und Metallphysik, RWTH-Aachen University, 52056 Aachen (Germany)

    2011-10-15

    Highlights: {yields} Second phase precipitates in ME20 hindered activation of tensile twinning at 300 deg. C. {yields} New off-basal sheet texture during c-axis compression at low Z conditions. {yields} Ce amplifies the role of pyramidal -slip over prismatic slip at 0.3T{sub m}. {yields} Prismatic slip becomes equally important to deformation at 0.6T{sub m}. {yields} Accurate texture predictions using a cluster-type Taylor model with grain interaction. - Abstract: The influence of deformation conditions and starting texture on the microstructure and texture evolution during hot deformation of a commercial rare earth (RE)-containing magnesium alloy sheet ME20 was investigated and compared with a conventional Mg sheet alloy AZ31. For all the investigated conditions, the two alloys revealed obvious distinctions in the flow behavior and the development of texture and microstructure, which was primarily attributed to the different chemistry of the two alloys. The presence of precipitates in the fine microstructure of the ME20 sheet considerably increased the recrystallization temperature and suppressed tensile twinning. This gave rise to an uncommon Mg texture development during deformation. Texture simulation using an advanced cluster-type Taylor approach with consideration of grain interaction was employed to correlate the unique texture development in the ME20 alloy with the activation scenarios of different deformation modes.

  5. Increased corrosion resistance of the AZ80 magnesium alloy by rapid solidification.

    Science.gov (United States)

    Aghion, E; Jan, L; Meshi, L; Goldman, J

    2015-11-01

    Magnesium (Mg) and Mg-alloys are being considered as implantable biometals. Despite their excellent biocompatibility and good mechanical properties, their rapid corrosion is a major impediment precluding their widespread acceptance as implantable biomaterials. Here, we investigate the potential for rapid solidification to increase the corrosion resistance of Mg alloys. To this end, the effect of rapid solidification on the environmental and stress corrosion behavior of the AZ80 Mg alloy vs. its conventionally cast counterpart was evaluated in simulated physiological electrolytes. The microstructural characteristics were examined by optical microscopy, SEM, TEM, and X-ray diffraction analysis. The corrosion behavior was evaluated by immersion, salt spraying, and potentiodynamic polarization. Stress corrosion resistance was assessed by Slow Strain Rate Testing. The results indicate that the corrosion resistance of rapidly solidified ribbons is significantly improved relative to the conventional cast alloy due to the increased Al content dissolved in the α-Mg matrix and the correspondingly reduced presence of the β-phase (Mg17 Al12 ). Unfortunately, extrusion consolidated solidified ribbons exhibited a substantial reduction in the environmental performance and stress corrosion resistance. This was mainly attributed to the detrimental effect of the extrusion process, which enriched the iron impurities and increased the internal stresses by imposing a higher dislocation density. In terms of immersion tests, the average corrosion rate of the rapidly solidified ribbons was <0.4 mm/year compared with ∼2 mm/year for the conventionally cast alloy and 26 mm/year for the rapidly solidified extruded ribbons.

  6. Dynamic recrystallization behavior of AZ61 magnesium alloy

    Institute of Scientific and Technical Information of China (English)

    ZHOU Hai-tao; YAN An-qing; LIU Chu-ming

    2005-01-01

    An AZ61 alloy was subjected to hot compression at temperatures ranging from 523 K to 673 K,with strain rates of 0. 001 - 1 s-1. Flow softening occurs at all temperatures and strain rates. There are peak and plateau stresses on flow curves. The initiation and evolution of dynamic recrystallization(DRX) were studied by the flow softening mechanism based on the flow curves and microstructural observations. A linear relationship was established between the logarithmic value of the critical strain for DRX initiation(lnεc) and the logarithmic value of the Zener-Hollomon parameter (lnZ). The volume fraction of DRX grain (ψd) is formulated as a function of the process parameters including strain rate, temperature, and strain. The calculated values of ψd agree well with the values extracted from the flow curves. The size of DRX grain(d) was also formulated as a function of the ZenerHollomon parameter. This study suggests that DRX behavior of AZ61 can be predicated from plastic process parameters.

  7. Phosphating process of AZ31 magnesium alloy and corrosion resistance of coatings

    Institute of Scientific and Technical Information of China (English)

    CHENG Ying-liang; WU Hai-lan; CHEN Zhen-hua; WANG Hui-min; LI Ling-ling

    2006-01-01

    Zinc phosphate films were formed on AZ31 magnesium alloy by immersing into a phosphatation bath to enhance the corrosion resistance of AZ31. Different films were prepared by changing the processing parameters such as immersing time and temperature. The corrosion protection of the coatings was studied by electrochemical measurements such as electrochemical impedance spectroscopy, potentiodynamic polarization curves, and the structure of the films were studied by metalloscopy and X-ray diffraction (XRD). The results show that, the film formed at 80 ℃, 10 min has the highest corrosion resistance. The XRD patterns show that the film consists of hopeite (Zn3(PO4)2·xH2O).

  8. Hot deformation mechanisms and microstructural control in high-temperature extruded AZ31 magnesium alloy

    Energy Technology Data Exchange (ETDEWEB)

    Prasad, Y.V.R.K.; Rao, K.P. [Department of Manufacturing Engineering and Engineering Management, City University of Hong Kong, Tat Chee Avenue, Kowloon (China)

    2007-07-15

    A Processing map has been developed for Magnesium alloy AZ31 extruded at 450 C which revealed that the extruded rods may be further processed into components industrially at 400 C and at a strain rate of 10 s{sup -1}. If processed at lower strain rates in the vicinity of 0.1 s{sup -1}, unusual grain size variations with temperature and strain rate are observed, suggesting that grain size control will be difficult. (Abstract Copyright [2007], Wiley Periodicals, Inc.)

  9. Evaluation of microstructural effects on the corrosion behaviour of AZ91D magnesium alloy

    DEFF Research Database (Denmark)

    Ambat, Rajan; Aung, Naing Naing; Zhou, W.

    2000-01-01

    The effect of microconstituents on the corrosion and electrochemical behaviour of AZ91D alloy prepared by die-casting and ingot casting route has been investigated in 3.5% NaCl solution at pH 7.25. The experimental techniques used include constant immersion technique, in-situ corrosion monitoring....... The corrosion products for ingot consisted of Mg(OH)(2) with small amounts beta phase, magnesium-aluminum oxide and MgH2 while for die-cast, the product showed a highly amorphous structure. (C) 2000 Elsevier Science Ltd. All rights reserved....

  10. Microstructural Aspects in FSW and TIG Welding of Cast ZE41A Magnesium Alloy

    Science.gov (United States)

    Carlone, Pierpaolo; Astarita, Antonello; Rubino, Felice; Pasquino, Nicola

    2016-04-01

    In this paper, magnesium ZE41A alloy plates were butt joined through friction stir welding (FSW) and Tungsten Inert Gas welding processes. Process-induced microstructures were investigated by optical and SEM observations, EDX microanalysis and microhardness measurements. The effect of a post-welded T5 heat treatment on FSW joints was also assessed. Sound joints were produced by means of both techniques. Different elemental distributions and grain sizes were found, whereas microhardness profiles reflect microstructural changes. Post-welding heat treatment did not induce significant alterations in elemental distribution. The FSW-treated joint showed a more homogeneous hardness profile than the as-welded FSW joint.

  11. Evaluation of Microstructure and Mechanical Property of FSW Welded MB3 Magnesium Alloy

    Institute of Scientific and Technical Information of China (English)

    WANG Kuai-she; SHEN Yang; YANG Xi-rong; WANG Xun-hong; XU Ke-wei

    2006-01-01

    An experiment was carried out on the friction stir welding of MB3 magnesium alloy to determine welding parameters for obtaining an excellent weld appearance without void, cracking, or distortion. Frictional heat and plastic flow created fine and equiaxed grains in the weld nugget, and the elongated and recovered grains in the thermomechanically affected zone (TMAZ). The grains in the heat affected zone (HAZ) grow slightly. The mechanical property results show that maximum joint tensile strength can reach 97.2% of the parent material, which is stronger than that of fusion joints; and the failure almost occurs in the heat affected zone.

  12. Microstructure and texture evolution in multi-pass warm rolled AZ31 magnesium alloy

    Directory of Open Access Journals (Sweden)

    Liu Di

    2015-01-01

    Full Text Available Electron Backscatter Diffraction (EBSD is employed to characterize the microstructure and texture established during the process of warm rolled AZ31 magnesium alloy sheets. The grain size was refined from 17.4 μm to 3.8 μm after 4 pass rolling. Texture of as-rolled sheets was expressed by (0002 basal texture, and the texture intensity was increased with the rolling pass increasing. The mechanical properties of as-rolled sheets were greatly improved by warm rolling.

  13. Effect of side transmission of power ultrasonic on structure of AZ81 magnesium alloy

    Institute of Scientific and Technical Information of China (English)

    张海波; 翟启杰; 戚飞鹏; 龚永勇

    2004-01-01

    In order to promote the application of power ultrasonic in metallurgic industry, ultrasonic vibration is introduced from the side of AZ81 ingot by adopting the automatic-attracting amplitude transformer horn which has independently been designed and produced, and the effect of the side transmission of ultrasonic on the solidification structure of metal is investigated. The results show that under this experimental condition, power ultrasonic can greatly improve the solidification structure of AZ81 magnesium alloy. Compared with the traditional modification methods in which inoculants are added into melt, power ultrasonic has a better performance. The present research gives us a new way for the application of ultrasonic refinement technique.

  14. Relationships between deformation mechanisms and initial textures in polycrystalline magnesium alloys AZ31

    Institute of Scientific and Technical Information of China (English)

    YANG Ping(杨平); CUI Fen-ge(崔凤娥); BIAN Jian-hua(边建华); G Gottstein

    2003-01-01

    Microscopy, X-ray diffractometry and EBSD analysis were applied to inspect the relationships between deformation mechanisms and initial textures in polycrystalline magnesium alloys AZ31. It is found that different deformation mechanisms proceed according to theoretic prediction. Basal slips occur when basal planes of grains are tilted toward normal direction(ND) around transverse direction(TD); prism slips dominate when basal planes are perpendicular to TD. {1012} twinning was favored when basal planes are normal to rolling direction(RD) and {1011} twinning is analyzed to be related to the basal orientation of grains.

  15. Microstructural Characterization of a Magnesium Alloy Processed by Equal Channel Angular Pressing

    Directory of Open Access Journals (Sweden)

    Florina Diana Dumitru

    2014-07-01

    Full Text Available Samples of as-extruded ZK60 magnesium alloy were subjected to 6 passes of equal-channel angular pressing (ECAP following route A. The processing temperature was decreased with the number of passes. The structural evolution of the deformed samples was analyzed using Electron Backscattered Diffraction (EBSD and X-Ray Diffraction. The grain boundary misorientation distribution showed a reduction in the grain size accompanied bya large proportion of high angle grain boundaries and the presence of recrystallization processes. XRD results showed that with the increment of the applied strain the peaks presented a slight variation of the angles.

  16. A systematic multiscale modeling and experimental approach to protect grain boundaries in magnesium alloys from corrosion

    Energy Technology Data Exchange (ETDEWEB)

    Horstemeyer, Mark R. [Mississippi State Univ., Mississippi State, MS (United States); Chaudhuri, Santanu [Univ. of Illinois, Urbana-Champaign, IL (United States)

    2015-09-30

    A multiscale modeling Internal State Variable (ISV) constitutive model was developed that captures the fundamental structure-property relationships. The macroscale ISV model used lower length scale simulations (Butler-Volmer and Electronics Structures results) in order to inform the ISVs at the macroscale. The chemomechanical ISV model was calibrated and validated from experiments with magnesium (Mg) alloys that were investigated under corrosive environments coupled with experimental electrochemical studies. Because the ISV chemomechanical model is physically based, it can be used for other material systems to predict corrosion behavior. As such, others can use the chemomechanical model for analyzing corrosion effects on their designs.

  17. Synthesis of hybrid sol-gel coatings for corrosion protection of we54-ae magnesium alloy

    Science.gov (United States)

    Hernández-Barrios, C. A.; Duarte, N. Z.; Hernández, L. M.; Peña, D. Y.; Coy, A. E.; Viejo, F.

    2013-11-01

    The present work shows some preliminary results related to the synthesis, characterization and corrosion evaluation of different hybrid sol-gel coatings applied on the WE54-AE magnesium alloy attending to the two experimental variables, i.e. the precursors ratio and the aging time, which may affect the quality and the electrochemical properties of the coatings resultant. The experimental results confirmed that, under some specific experimental conditions, it was possible to obtain homogeneous and uniform, porous coatings with good corrosion resistance that also permit to accommodate corrosion inhibitors.

  18. Microstructure character of AZ80 magnesium alloy ingots cast under electromagnetic vibration

    Institute of Scientific and Technical Information of China (English)

    GUO Shi-jie; LE Qi-chi; ZHAO Zhi-hao; CUI Jian-zhong

    2007-01-01

    Microstructure evolutions of an AZ80 magnesium alloy ingot with 300 mm in diameter cast with and without the electromagnetic vibration was investigated. The microstructures of the ingot cast with the conventional DC exhibited relatively fine dendritic grains at the surface area, but coarse dendritic grains at the 1/2 radius and large equiaxed dendritic grains at the center. However, under the electromagnetic vibration casting condition, the microstructures of the ingot is significantly refined, especially those at the surface and at the center.

  19. Preparation of micro-arc oxidation coatings on magnesium alloy and its thermal shock resistance property

    Institute of Scientific and Technical Information of China (English)

    JIANG Zhaohua; ZENG Xiaobin; YAO Zhongping

    2006-01-01

    In the NaAlO2-Na2SiO3 compound system, the ceramic coatings were prepared on magnesium alloy by micro-arc oxidation. The morphology, phase composition, and thermal shock resistance of the ceramic coatings were studied by scanning electron microscope, X-ray diffraction and thermal shock tests, respectively. The results showed that the ceramic coating contains MgO, MgAl2O4, as well as a little amount of Mg2SiO4. The thickness of the ceramic coatings induced ceramic coating is the best. The hardness of the ceramic coating is up to 10 GPa or so.

  20. Residual Stresses in Microarc Oxidation Ceramic Coatings on Biocompatible AZ31 Magnesium Alloys

    Science.gov (United States)

    Gu, Yanhong; Xiong, Wenming; Ning, Chengyun; Zhang, Jing

    2012-06-01

    Ceramic coatings have been successfully prepared on biocompatible AZ31 magnesium alloy substrates using microarc oxidation (MAO) technique. Residual stresses attributed to the MgO constituent of the coatings at different oxidation voltages have been evaluated by x-ray diffraction using the sin2 ψ method. It is found that tensile residual stresses were present in the coatings, and they decreased from 1418 to 545 MPa as the oxidation voltages increased from 250 to 350 V. Correlations between the residual stresses and microstructural morphology have been discussed. The residual stress characteristics are attributed to the microcracks and the new phase formation during the MAO process.

  1. Comparison of magnesium alloys and poly-l-lactide screws as degradable implants in a canine fracture model.

    Science.gov (United States)

    Marukawa, Eriko; Tamai, Masato; Takahashi, Yukinobu; Hatakeyama, Ichiro; Sato, Masaru; Higuchi, Yusuke; Kakidachi, Hiroshi; Taniguchi, Hirofumi; Sakamoto, Takamitsu; Honda, Jun; Omura, Ken; Harada, Hiroyuki

    2016-10-01

    The aims of this study were to evaluate in vivo the biological responses to implants composed of biodegradable anodized WE43 (containing magnesium yttrium, rare earth elements and zirconium; Elektron SynerMag®) magnesium alloy, monolithic WE43 magnesium alloy and poly-l-lactic acid (PLLA), which are commonly used materials in clinic settings, and to evaluate the effectiveness of the materials as bone screws. The effectiveness of the magnesium alloy implants in osteosynthesis was evaluated using a bone fracture model involving the tibia of beagle dogs. For the monolithic WE43 implants, radiological, and histological evaluation revealed that bone trabeculae around the implanted monolithic WE43 decreased because of an inflammatory response. However, there was no damage due to hydrogen gas or inflammatory response in the bone tissue around the anodized WE43 implants. After 4 weeks, all the PLLA implants (n = 3) had broken but the WE43 implants had not (n = 6). These results suggest that the WE43 implants had sufficient strength to fix bone fractures at load-bearing sites in orthopedic and oral maxillofacial surgery. Therefore, these biodegradable magnesium alloys are good candidates for replacing biodegradable polymers. © 2015 Wiley Periodicals, Inc. J Biomed Mater Res Part B: Appl Biomater, 104B: 1282-1289, 2016.

  2. Deformation behaviour and microstructure development of magnesium AZ 31 alloy during hot and semi-hot deformation

    Energy Technology Data Exchange (ETDEWEB)

    Kawalla, R.; Stolnikov, A. [Institut fuer Metallformung, TU Bergakademie Freiberg, Bernhard-von-Cotta-Str. 4, 09596 Freiberg (Germany)

    2004-07-01

    Deformation properties and microstructure development between 20 and 450 C were investigated for Magnesium AZ31 alloy. It was found that this alloy softens preferably by dynamic recrystallisation. This process starts at suitable deformation conditions above 150 C. However, the temperature region above 250 C is more interesting for the production process the semi-finished products. The recrystallised grain size depends heavily on the deformation temperature. A grain size with a mean diameter smaller than 10 {mu}m can be created below 300 C. For further processing of Magnesium sheets, temperatures above 100 C are suitable, but temperatures above 300 C are responsible for superplasticity. (Abstract Copyright [2004], Wiley Periodicals, Inc.)

  3. Effect of PEO-modes on the electrochemical and mechanical properties of coatings on MA8 magnesium alloy

    Science.gov (United States)

    Sidorova, M. V.; Sinebrukhov, S. L.; Khrisanfova, O. A.; Gnedenkov, S. V.

    Protective surface layers with a high corrosion stability and significant microhardness as compared to the substrate material were obtained on MA8 magnesium alloy by Plasma Electrolytic Oxidation (PEO) in a silicate-fluoride electrolyte. The phase and elemental composition of the coatings were investigated. It was found that the application of the bipolar PEO-modes enables one to synthesize on the alloy's surface a high-temperature phase of magnesium silicate, forsterite (Mg2SiO4) having a good anticorrosion and mechanical properties.

  4. Design and development of self-passivating biodegradable magnesium alloys using selective element oxidation

    Science.gov (United States)

    Brar, Harpreet Singh

    Metallic biomaterials such as stainless steels, titanium alloys, and cobalt-chromium alloys have been used as structural implant materials for many years. However, due to their limitations in temporary implant applications, there has been increased interest in the development of a biodegradable structural implant device. Magnesium (Mg) alloys have shown great potential as a material for biodegradable structural implant applications. However, low strength and high degradation rate of Mg under physiological conditions are major limitations, causing the implant to lose its structural integrity before the healing process is complete. The main aim of this work was to investigate the possibility of designing Mg-based alloys with ability to form selective protective oxides, thereby aiding in the reduction of the initial degradation rate. A thermodynamics-driven design was utilized to select three elements, namely Gadolinium (Gd), Scandium (Sc) and Yttrium (Y), due to the low enthalpy of formation associated with their oxide species. First, binary alloys were cast under inert atmosphere, solution treated and investigated for degradation rate in Hanks' solution. The Mg-Gd binary alloy showed the fastest degradation rate whereas the Mg-Sc binary alloy showed the slowest degradation rate. The degradation of Mg-Gd and Mg-Y was 18 and 5 times faster than Mg-Sc alloy, respectively. The microstructural analysis of the alloys was performed using X-ray Diffraction (XRD), Optical Microscopy (OM) and Scanning Electron Microscopy (SEM). It was observed that the grain size of Mg-Sc alloys is significantly smaller than Mg-Gd and Mg-Y alloys and can be a contributing factor to the reduction in degradation rate. The hardness behavior of the alloys was also investigated using Vickers microhardness Testing. To understand the oxidation behavior and kinetics, samples were oxidized in pure oxygen environment and investigated using microstructural and thermogravimetric analysis (TGA). Auger

  5. On the surface properties of biodegrading magnesium and its alloys: a survey and discussion

    Science.gov (United States)

    Wang, J. L.; Kirkland, N. T.; Chen, X. B.; Lyndon, J. A.; Birbilis, N.

    2016-03-01

    Biodegradable magnesium (Mg) alloys present exceptional promise as functional implants, as evidenced by the significant research effort associated with the topic in recent years. However, a salient point regarding the degradation of Mg and Mg-alloys—in any aqueous environment, including biological media—is the certain presence and accumulation of surface films, representing dissolution products. The corrosion of Mg does not require that bare metal surfaces be presented to the surrounding environment, it follows that any tissue or cells in the immediate vicinity of a Mg-based implant will therefore be in intimate contact with the dissolution products of Mg. To this end, the present work describes the typical Mg/Mg-alloy surface evolution during dissolution in biological media, and the associated factors which govern the morphology and control of surface films. This combines original research with review, finishing with prospects for further illumination.

  6. Endothelialization of Novel Magnesium-Rare Earth Alloys with Fluoride and Collagen Coating

    Directory of Open Access Journals (Sweden)

    Nan Zhao

    2014-03-01

    Full Text Available Magnesium (Mg alloys are promising scaffolds for the next generation of cardiovascular stents because of their better biocompatibility and biodegradation compared to traditional metals. However, insufficient mechanical strength and high degradation rate are still the two main limitations for Mg materials. Hydrofluoric acid (HF treatment and collagen coating were used in this research to improve the endothelialization of two rare earth-based Mg alloys. Results demonstrated that a nanoporous film structure of fluoride with thickness of ~20 µm was formed on the Mg material surface, which improved the corrosion resistance. Primary human coronary artery endothelial cells (HCAECs had much better attachment, spreading, growth and proliferation (the process of endothelialization on HF-treated Mg materials compared to bare- or collagen-coated ones.

  7. Endothelialization of novel magnesium-rare earth alloys with fluoride and collagen coating.

    Science.gov (United States)

    Zhao, Nan; Workman, Benjamin; Zhu, Donghui

    2014-03-25

    Magnesium (Mg) alloys are promising scaffolds for the next generation of cardiovascular stents because of their better biocompatibility and biodegradation compared to traditional metals. However, insufficient mechanical strength and high degradation rate are still the two main limitations for Mg materials. Hydrofluoric acid (HF) treatment and collagen coating were used in this research to improve the endothelialization of two rare earth-based Mg alloys. Results demonstrated that a nanoporous film structure of fluoride with thickness of ~20 µm was formed on the Mg material surface, which improved the corrosion resistance. Primary human coronary artery endothelial cells (HCAECs) had much better attachment, spreading, growth and proliferation (the process of endothelialization) on HF-treated Mg materials compared to bare- or collagen-coated ones.

  8. Influence of temperature on oxidation behaviour of ZE41 magnesium alloy

    Energy Technology Data Exchange (ETDEWEB)

    Lopez, M.D., E-mail: mariadolores.lopez@urjc.e [Dpto. de Ciencia e Ingenieria de Materiales, Universidad Rey Juan Carlos, 28933 Mostoles (Spain); Munez, C.J. [Dpto. de Ciencia e Ingenieria de Materiales, Universidad Rey Juan Carlos, 28933 Mostoles (Spain); Carboneras, M. [Dpto. de Ciencia e Ingenieria de Materiales, Universidad Rey Juan Carlos, 28933 Mostoles (Spain); Centro Nacional de Investigaciones Metalurgicas (CENIM), CSIC, 28040 Madrid (Spain); Rodrigo, P.; Escalera, M.D.; Otero, E. [Dpto. de Ciencia e Ingenieria de Materiales, Universidad Rey Juan Carlos, 28933 Mostoles (Spain)

    2010-02-18

    The influence of temperature on the oxidation behaviour of commercial ZE41 magnesium alloy has been studied. Thermogravimetric tests were carried out to determine the oxidation kinetics in the 350-500 {sup o}C range. Morphology and growth of the oxidation films were analysed by Scanning Electronic Microscopy (SEM), Energy Dispersive X-Ray Spectrometry (EDS) and X-Ray Diffraction (XRD). It was found that the oxidation kinetics initially follow a parabolic law, following a linear law for higher exposure times. Results also showed that the protective nature of the oxide layer depends on the oxidation temperature. At temperatures in the range of 350-450 {sup o}C the ZE41 alloy is covered by a protective oxide layer, very thin and compact, whereas the oxide layer formed at 500 {sup o}C exhibits a non-protective nature, showing an 'oxide sponges' morphology.

  9. The Influence of Casting Defects on Fatigue Resistance of Elektron 21 Magnesium Alloy

    Directory of Open Access Journals (Sweden)

    I. Pikos

    2013-04-01

    Full Text Available The Mg-RE alloys are attractive, constructional materials, especially for aircraft and automotive industry, thanks to combination of low density, good mechanical properties, also at elevated temperature, and good castability and machinability. Present paper contains results of fatigue resistance test carried out on Elektron 21 magnesium alloy, followed by microstructural and fractographical investigation of material after test. The as-cast material has been heat treated according to two different procedures. The fatigue resistance test has been conducted with 106 cycles of uniaxial, sine wave form stress between 9 MPa and 90 MPa. Fractures of specimens, which ruptured during the test, have been investigated with scanning electron microscope. The microstructure of specimens has been investigated with light microscopy. Detrimental effect of casting defects, as inclusions and porosity, on fatigue resistance has been proved. Also the influence of heat treatment's parameters has been described.

  10. Microstructure Evolution of Mg-Gd-Y-Zn-Zr Magnesium Alloy During Partial Remelting

    Directory of Open Access Journals (Sweden)

    Jianquan TAO

    2014-12-01

    Full Text Available The article deals with the research on the microstructure evolution of Mg-Gd-Y-Zn-Zr magnesium alloy through partial remelting process. It aims at finding out what effects the microstructure of semi-solid Mg-Gd-Y-Zn-Zr alloy will result in under different remelting temperatures and holding times. Based on the results, if to raise the remelting temperature and to prolong the holding time, the size of solid grain will tend to expand and its spheroidization degree also begins to show improvement. In addition, the grain shows tendency of coarsening when the holding time increases. DOI: http://dx.doi.org/10.5755/j01.ms.20.4.6483

  11. Corrosion resistance of Mg-Mn-Ce magnesium alloy modified by polymer plating

    Institute of Scientific and Technical Information of China (English)

    2008-01-01

    Polymeric nano-film on the surface of Mg-Mn-Ce magnesium alloy was fabricated by polymer plating of 6-dihexylamino-1,3,5-triazine-2,4-dithiol monosodium(DHN)to improve its corrosion resistance.The electrochemical reaction process was analyzed by cyclic voltammetry and two obvious peaks of oxidation reaction were observed.The static contact angle of distilled water on polymer-plated surface can be up to 106.3°while on the blank surface it is 45.8°.Potentiodynamic polarization results show that the polymeric film Can increase the corrosion potential from-1.594 V VS SCE for blank to-0.382 V VS SCE.The results of electrochemical impedance spectroscopy indicate that the charge transfer resistances of blank and polymer-plated fabricating hydrophobic film on Mg-Mn-Ce alloy surface and improving its anti-corrosion property.

  12. Effects of rare earth elements on the microstructure and properties of magnesium alloy AZ91D

    Institute of Scientific and Technical Information of China (English)

    KaikunWang; KuiZhang; 等

    2002-01-01

    The effects of rare earth elements on the microstructure and properties of Magnesium alloy AZ91D alloy were studied.The different proportion of rare earth elements was added to the AZ91D and the tensile tests were carried out at different temperatures.The experimental results show that at room temperature or at 120℃ the AZ91D's decrease with the increasing amount of the rare earth elements.however,the ductility is improved.The influence of 0.14%Sb(mass fraction)on the AZ91D's strength is like that of rare earth elements(0.2%-0.4%)(mass fraction).Microstructure graphs demonstrate that appropriate amount of rare earth elements (0.1%-0.2%) can fine AZ91D's grain and improve its ductility.

  13. Effects of rare earth elements on the microstructureand properties of magnesium alloy AZ91D

    Institute of Scientific and Technical Information of China (English)

    2002-01-01

    The effects of rare earth elements on the microstructure and properties of magnesium alloy AZ91D alloy were studied. The different proportion of rare earth elements was added to the AZ91D and the tensile tests were carried out at different temperatures. The experimental results show that at room temperature or at 120℃ the AZ91D's strength decrease with the increasing amount of the rare earth elements. However, the ductility is improved. The influence of 0.14%Sb (mass fraction) on the AZ91D's strength is like that of rare earth elements (0.2%-0.4%) (mass fraction). Microstructure graphs demonstrate that appropriate amount of rare earth elements (0.1%-0.2%) can fine AZ91D's grain and improve its ductility.

  14. Effect of rare earth elements on the microstructure and property for magnesium alloy AM60B

    Institute of Scientific and Technical Information of China (English)

    2002-01-01

    The effects of rare earth elements on the microstructure and properties of magnesium alloy AM60B alloy were studied. Different proportions of rare earth elements were added to AM60B and the tensile tests were carried out under different temperatures. The experimental results show that at room temperature the tensile strength of AM60B can be improved with the addition of rare earth elements. The ductility of which at room or elevated temperature (120℃) can also be improved, and the ductility is to some extent in proportion with the amount of rare earth elements. The ductility at 120℃ is better than that at room temperature. The microstructure graphs demonstrate that appropriate amount of rare earth elements (0.1%-0.2%, mass fraction) can fine AM60B's grain and improve its ductility.

  15. Grain size and texture changes of magnesium alloy AZ31 during multi-directional forging

    Institute of Scientific and Technical Information of China (English)

    2008-01-01

    Grain size and texture changes of magnesium alloy AZ31 were studied in multidirectional forging(MDF) under decreasing temperature conditions. MDF was carried out up to large cumulative strains of 4.8 with changing the loading direction during decrease in temperature from pass to pass. MDF can accelerate the uniform development of fine-grained structures and increase the plastic workability at low temperatures. As a result, the MDFed alloy shows excellent higher strength as well as moderate ductility at room temperature even at the grain size below 1 μm. Superplastic flow takes place at 423 K and depends on the anisotropy of MDFed samples. The mechanisms of strain-induced free-grained structure development and of the plastic deformation were discussed in detail.

  16. Characterization of damage evolution in an AM60 magnesium alloy by computed tomography

    Energy Technology Data Exchange (ETDEWEB)

    Waters, A.; Green, R.E.; Martz, H.; Dolan, K.; Horstemeyer, M.; Derrill, R.

    1999-06-16

    Lawrence Livermore National Lab and Sandia National Laboratories, CA are collaborating on the development of new techniques to study damage evolution and growth in material specimens subjected to mechanical loading. These techniques include metallography, radiography, computed tomography (CT) and modeling. The material specimens being studied include cast magnesium and aluminum alloys, and forged stainless steel. The authors concentrate on characterizing monotonically loaded Mg alloy specimens using CT. Several notched tensile specimens were uniaxially loaded to different percentages of the failure load. Specimens were initially characterized by radiography and computed tomography to determine the preloaded state. Subsequent CT scans were performed after the samples were loaded to different percentages of the load failure. The CT volumetric data are being used to measure void size, distribution and orientation in all three dimensions nondestructively to determine the effect of void growth on the mechanical behavior of the materials.

  17. Theoretical and experimental research of hammer forging process of RIM from AZ31 magnesium alloy

    Directory of Open Access Journals (Sweden)

    A. Gontarz

    2014-10-01

    Full Text Available The results of theoretical analysis and experimental tests of hammer forging process of rim part from AZ31 magnesium alloy are presented in this paper. On the basis of numerical simulation results, the analysis of limiting phenomena was made. These phenomena include: possibility of overlapping presence, not filling of die impression, overheating of material and cracks. The results of theoretical analysis provided the support for planning of experimental tests in industrial conditions. Forging tests were conducted in one of Polish forming plants, applying steam-air hammer of blow energy 63 kJ. On the basis of experimental verification, it was stated that it is possible to obtain rim forging from AZ31 alloy of assumed quality in the hammer forging process.

  18. Characterization of Ni–P coating on AZ91D magnesium alloy with surfactants and nano-additives

    Directory of Open Access Journals (Sweden)

    Mohammed Sahal

    2014-12-01

    Full Text Available Direct electroless Ni–P plating was done on AZ91D magnesium alloy by immersing magnesium AZ91D samples into a bath containing Nickel sulphate. The nucleation mechanism of Ni–P deposits on the AZ91D magnesium alloy in the presence of surfactants and nano-additives was studied by using SEM. The electroless Ni–P deposits were preferentially nucleated on the βMg17Al12 phase of AZ91D magnesium alloy. Ni–P coating was coated uniformly in the presence of surfactants. Effect of surfactant C-Tab with varying quantities was studied. Addition of surfactant C-Tab homogenized the Ni–P deposition on AZ91D magnesium alloy surface. The effect produced by surfactant C-Tab was maximum with minimum addition (1 g/l of surfactant C-Tab further increase in the surfactant C-Tab quantity did not brought much changes in morphology. Effect of surfactant SLS was studied using SEM. Surfactant SLS when incorporated in small amounts (6 g/l and 12 g/l only exerted a slight influence in Ni–P deposition on AZ91D alloy surface. However Ni–P deposition was more uniform and spread throughout the surface with the addition of SLS surfactant (18 g/l. Effect of nano additives Al2O3, ZnO, SiO2 were studied. Nano additive Al2O3 enhanced the deposition of Ni–P on AZ91D alloy when added in 0.6 g/l quantity. SiO2 addition also gave the same results. ZnO addition influenced the Ni–P deposition on AZ91D alloy positively. Ni–P surface coating was coated more uniform and spread throughout the surface with the addition of surfactants and nano-additives.

  19. Investigation of corrosion behaviour of magnesium alloy AM60B-F under pseudo-physiological conditions

    Energy Technology Data Exchange (ETDEWEB)

    Levesque, J.; Mantovani, D. [Dept. of Mining, Metallurgy and Materials Engineering, Laval Univ., PQ (Canada); Lab. for Biomaterials and Bioengineering, St-Francois-d' Assise Hospital, PQ (Canada); Dube, D.; Fiset, M. [Dept. of Mining, Metallurgy and Materials Engineering, Laval Univ., PQ (Canada)

    2003-07-01

    Endovascular stents have proven effective in treating coronary and peripheral arterial occlusions. All metallic materials currently used to make these devices are considered to be corrosion-resistant, and are therefore implanted on a long-term basis. Complications, however, have often been reported, such as restenosis and thrombosis. To reduce the risk of thrombus formation and restenosis, it would be useful to develop a new family of degradable stents. In fact, in most clinical cases, the occluded artery requires a stent only for a period of up to one year. Interesting candidate materials for manufacture of degradable stents include magnesium alloys, magnesium being an element that is essential to the organism and has a high electronegative potential. Success in using magnesium alloys for making endovascular devices is closely related to the properties of the selected alloy. Ideally, the alloy should degrade slowly, be ductile, be non-toxic, and corrode uniformly. Given these desired properties, we investigated the potential of magnesium alloys as degradable endovascular biomaterials. A test bench was designed and evaluated to reproduce the physiological conditions encountered in coronary arteries. (orig.)

  20. Influence of Nickel Particle Reinforcement on Cyclic Fatigue and Final Fracture Behavior of a Magnesium Alloy Composite

    Directory of Open Access Journals (Sweden)

    Manoj Gupta

    2012-06-01

    Full Text Available The microstructure, tensile properties, cyclic stress amplitude fatigue response and final fracture behavior of a magnesium alloy, denoted as AZ31, discontinuously reinforced with nano-particulates of aluminum oxide and micron size nickel particles is presented and discussed. The tensile properties, high cycle fatigue and final fracture behavior of the discontinuously reinforced magnesium alloy are compared with the unreinforced counterpart (AZ31. The elastic modulus and yield strength of the dual particle reinforced magnesium alloy is marginally higher than of the unreinforced counterpart. However, the tensile strength of the composite is lower than the monolithic counterpart. The ductility quantified by elongation to failure over 0.5 inch (12.7 mm gage length of the test specimen showed minimal difference while the reduction in specimen cross-section area of the composite is higher than that of the monolithic counterpart. At the microscopic level, cyclic fatigue fractures of both the composite and the monolithic alloy clearly revealed features indicative of the occurrence of locally ductile and brittle mechanisms. Over the range of maximum stress and at two different load ratios the cyclic fatigue resistance of the magnesium alloy composite is superior to the monolithic counterpart. The mechanisms responsible for improved cyclic fatigue life and resultant fracture behavior of the composite microstructure are highlighted.

  1. Microstructure and creep behavior of magnesium-aluminum alloys containing alkaline and rare earth additions

    Science.gov (United States)

    Saddock, Nicholas David

    In the past few decades governmental regulation and consumer demands have lead the automotive companies towards vehicle lightweighting. Powertrain components offer significant potential for vehicle weight reductions. Recently, magnesium alloys have shown promise for use in powertrain applications where creep has been a limiting factor. These systems are Mg-Al based, with alkaline earth or rare earth additions. The solidification, microstructure, and creep behavior of a series of Mg-4 Al- 4 X:(Ca, Ce, La, and Sr) alloys and a commercially developed AXJ530 (Mg--5 Al--3 Ca--0.15 Sr) alloy (by wt%) have been investigated. The order of decreasing freezing range of the five alloys was: AX44, AXJ530, AJ44, ALa44 and ACe44. All alloys exhibited a solid solution primary alpha-Mg phase surrounded by an interdendritic region of Mg and intermetallic(s). The primary phase was composed of grains approximately an order of magnitude larger than the cellular structure. All alloys were permanent mold cast directly to creep specimens and AXJ530 specimens were provided in die-cast form. The tensile creep behavior was investigated at 175 °C for stresses ranging from 40 to 100 MPa. The order of decreasing creep resistance was: die-cast AXJ530 and permanent mold cast AXJ530, AX44, AJ44, ALa44 and ACe44. Grain size, solute concentration, and matrix precipitates were the most significant microstructural features that influenced the creep resistance. Decreases in grain size or increases in solute concentration, both Al and the ternary addition, lowered the minimum creep rate. In the Mg-Al-Ca alloys, finely distributed Al2Ca precipitates in the matrix also improved the creep resistance by a factor of ten over the same alloy with coarse precipitates. The morphology of the eutectic region was distinct between alloys but did not contribute to difference in creep behavior. Creep strain distribution for the Mg-Al-Ca alloys developed heterogeneously on the scale of the alpha-Mg grains. As

  2. Characterization of calcium containing plasma electrolytic oxidation coatings on AM50 magnesium alloy

    Energy Technology Data Exchange (ETDEWEB)

    Srinivasan, P. Bala, E-mail: bala.srinivasan@gkss.de [Institute of Materials Research, GKSS-Forschungszentrum Geesthacht GmbH, D-21502 Geesthacht (Germany); Liang, J.; Blawert, C.; Stoermer, M.; Dietzel, W. [Institute of Materials Research, GKSS-Forschungszentrum Geesthacht GmbH, D-21502 Geesthacht (Germany)

    2010-04-01

    An attempt was made to produce calcium containing plasma electrolytic oxidation (PEO) coatings on AM50 magnesium alloy using an alkaline electrolyte. This study was performed in three alkaline electrolytes containing calcium hydroxide and sodium phosphate with three different mass ratios viz., 1:2.5, 1:5 and 1:7.5. All the three coatings produced were found to contain Ca and P in appreciable amounts. The concentration of P was found to be higher in the coatings obtained in the electrolytes with higher concentration of phosphate ions. Even though all the three coatings were found to be constituted with magnesium oxide and magnesium phosphate phases, X-ray diffraction analyses revealed that the phase composition was influenced by the phosphate ion concentration/conductivity of the electrolyte. Further, the PEO coating obtained in the 1:7.5 ratio electrolyte was found to contain di-calcium phosphate (monetite) and calcium peroxide phases, which were absent in the other two coatings. Potentiodynamic polarization studies performed in 0.1 M NaCl solution showed that the coatings obtained from the 1:5 ratio electrolyte possessed a superior corrosion resistance, which is attributed to the combined effect of thickness, compactness and phase/chemical composition of this coating.

  3. Effects of processing parameters on microstructure of semi-solid magnesium alloy

    Institute of Scientific and Technical Information of China (English)

    2004-01-01

    In this paper, the effects of pouring temperature of magnesium melt, preheating temperature of the barrel of the screw mixer, and shear rate on the solidified microstructures of semi-solid slurry were investigated by a mechanical stirring semi-solid process. The appropriate processing parameters of slurry preparation were obtained, and the mold filling ability of semi-solid slurry for thin-walled casting was examined. Results indicate that the solid volume fraction of non-dendritic microstructure increases with a decrease in pouring temperature of magnesium melt and the barrel preheating temperature of the screw mixer. Also the grain size of primary α-phase is reduced. Furthermore, the solid volume fraction of semi-solid nondendritic structure decreases with an increase of shear rate. The fine and round granular microstructure with 30 ~50 μm in size of semi-solid AZ91D magnesium alloy was presented. Finally, a 1.0 mm thin-walled casting with a clear contour and good soundness was successfully made by semi-solid rheo-diecasting.

  4. Effects of processing parameters on microstructure of semi-solid magnesium alloy

    Directory of Open Access Journals (Sweden)

    Shusen WU

    2004-08-01

    Full Text Available In this paper, the effects of pouring temperature of magnesium melt, preheating temperature of the barrel of the screw mixer, and shear rate on the solidified microstructures of semi-solid slurry were investigated by a mechanical stirring semi-solid process. The appropriate processing parameters of slurry preparation were obtained, and the mold filling ability of semi-solid slurry for thin-walled casting was examined. Results indicate that the solid volume fraction of non-dendritic mi-crostructure increases with a decrease in pouring temperature of magnesium melt and the barrel preheating temperature of the screw mixer. Also the grain size of primary a-phase is reduced. Furthermore, the solid volume fraction of semi-solid non-dendritic structure decreases with an increase of shear rate. The fine and round granular microstructure with 30一50 Nm insize of semi-solid AZ91D magnesium alloy was presented. Finally, a 1.0 mm thin-walled casting with a clear contour and good soundness was successfully made by semi-solid rheo-diecasting.

  5. Solidification, growth mechanisms, and associated properties of Al-Si and magnesium lightweight casting alloys

    Energy Technology Data Exchange (ETDEWEB)

    Hosch, Timothy [Iowa State Univ., Ames, IA (United States)

    2010-01-01

    Continually rising energy prices have inspired increased interest in weight reduction in the automotive and aerospace industries, opening the door for the widespread use and development of lightweight structural materials. Chief among these materials are cast Al-Si and magnesium-based alloys. Utilization of Al-Si alloys depends on obtaining a modified fibrous microstructure in lieu of the intrinsic flake structure, a process which is incompletely understood. The local solidification conditions, mechanisms, and tensile properties associated with the flake to fiber growth mode transition in Al-Si eutectic alloys are investigated here using bridgman type gradient-zone directional solidification. Resulting microstructures are examined through quantitative image analysis of two-dimensional sections and observation of deep-etched sections showing three-dimensional microstructural features. The transition was found to occur in two stages: an initial stage dominated by in-plane plate breakup and rod formation within the plane of the plate, and a second stage where the onset of out-of-plane silicon rod growth leads to the formation of an irregular fibrous structure. Several microstructural parameters were investigated in an attempt to quantify this transition, and it was found that the particle aspect ratio is effective in objectively identifying the onset and completion velocity of the flake to fiber transition. The appearance of intricate out-of-plane silicon instability formations was investigated by adapting a perturbed-interface stability analysis to the Al-Si system. Measurements of silicon equilibrium shape particles provided an estimate of the anisotropy of the solid Si/liquid Al-Si system and incorporation of this silicon anisotropy into the model was found to improve prediction of the instability length scale. Magnesium alloys share many of the benefits of Al-Si alloys, with the added benefit of a 1/3 lower density and increased machinability. Magnesium castings

  6. Use of high energy ball milling to study the role of graphene nanoplatelets and carbon nanotubes reinforced magnesium alloy

    Energy Technology Data Exchange (ETDEWEB)

    Rashad, Muhammad, E-mail: rashadphy87@gmail.com [College of Materials Science and Engineering, Chongqing University, Chongqing 400044 (China); National Engineering Research Center for Magnesium Alloys, Chongqing University, Chongqing 400044 (China); Pan, Fusheng, E-mail: fspan@cqu.edu.cn [College of Materials Science and Engineering, Chongqing University, Chongqing 400044 (China); National Engineering Research Center for Magnesium Alloys, Chongqing University, Chongqing 400044 (China); Chongqing Academy of Science and Technology, Chongqing, Chongqing 401123 (China); Zhang, Jianyue [College of Materials Science and Engineering, Chongqing University, Chongqing 400044 (China); National Engineering Research Center for Magnesium Alloys, Chongqing University, Chongqing 400044 (China); Asif, Muhammad [School of Materials Science and Engineering, Dalian University of Technology, Dalian 116024 (China)

    2015-10-15

    Graphene nanoplatelets (few layer graphene) and carbon nanotubes were used as reinforcement fillers to enhance the mechanical properties of AZ31 magnesium alloy through high energy ball milling, sintering, and hot extrusion techniques. Experimental results revealed that tensile fracture strain of AZ31 magnesium alloy was enhanced by +49.6% with 0.3 wt.% graphene nanoplatelets compared to −8.3% regression for 0.3 wt.% carbon nanotubes. The tensile strength of AZ31 magnesium alloy was decreased (−11.2%) with graphene nanoplatelets addition, while increased (+7.7%) with carbon nanotubes addition. Unlike tensile test, compression tests showed different trend. The compression strength of carbon nanotubes-AZ31 composite was +51.2% greater than AZ31 magnesium alloy as compared to +0.6% increase for graphene nanoplatelets. The compressive fracture strain of carbon nanotubes-AZ31 composite was decreased (−14.1%) while no significant change in fracture strain of graphene nanoplatelets-AZ31 composite was observed. The X-ray diffraction results revealed that addition of reinforcement particles weaken the basal textures which affect the composite's yield asymmetry. Microstructure evaluation revealed the absence of intermetallic phase formation between reinforcements and matrix. The carbon reinforcements in AZ31 magnesium alloy dissolve and isolate β phases throughout the matrix. The increased fracture strain and mechanical strength of graphene nanoplatelets and carbon nanotubes-AZ31 composites are attributed to large specific surface area of graphene nanoplatelets and stiffer nature of carbon nanotubes respectively. - Highlights: • Powder metallurgy method was used to fabricate magnesium composites. • The AZ31-carbon materials composite were blended using ball milling. • The reinforcement particles weaken the basal texture which affects yield asymmetry of composites. • AZ31-graphene nanoplatelets composite exhibited impressive increase in tensile elongation

  7. Biocorrosion behavior and cell viability of adhesive polymer coated magnesium based alloys for medical implants

    Science.gov (United States)

    Abdal-hay, Abdalla; Dewidar, Montasser; Lim, Jae Kyoo

    2012-11-01

    The present study was ultimately aimed to design novel adhesive biodegradable polymer, poly(vinyl acetate) (PVAc), coatings onto Mg based alloys by the dip-coating technique in order to control the degradation rate and enhance the biocompatibility of magnesium alloys. The influence of various solvents on PVAc surface topography and their protection of Mg alloys were dramatically studied in vitro. Electrochemical polarization, degradation, and PVAc film cytocompatibility were also tested. Our results showed that the solvent had a significant effect on coating quality. PVAc/dichloromethane solution showed a porous structure and solution concentration could control the porous size. The coatings prepared using tetrahydrofuran and dimethylformamide solvents are exceptional in their ability to generate porous morphology even at low polymer concentration. In general, the corrosion performance appears to be different on different PVAc-solvent system. Immersion tests illustrated that the porous morphology on PVAc stabilized corrosion rates. A uniform corrosion attack in artificial simulation body fluid was also exhibited. The cytocompatibility of osteoblast cells (MC3T3) revealed high adherence, proliferation, and survival on the porous structure of PVAc coated Mg alloy, which was not observed for the uncoated samples. This novel PVAc coating is a promising candidate for biodegradable implant materials, which might widen the use of Mg based implants.

  8. Microstructure Formation Mechanism During a Novel Semisolid Rheo-rolling Process of AZ91 Magnesium Alloy

    Institute of Scientific and Technical Information of China (English)

    Zhanyong ZHAO; Renguo GUAN; Xiang WANG; Chunming LIU

    2013-01-01

    A novel semisolid rheo-rolling process of AZ91 alloy was proposed.The microstructure formation mechanism of AZ91 magnesium alloy during the process was studied.The results reveal that the eruptive nucleation and the heterogeneous nucleation exist.During the grain growth process,the grain breakage took place and transformed into fine spherical or rosette grains on the sloping plate gradually,the other grain growth style is direct globular growth.Due to the secondary crystallization of the remnant liquids in the roll gap,the microstructure of the strip becomes finer with the increment of the casting temperature from 650 ℃ to 690 ℃.But when the casting temperature reached 710 ℃,a part of the liquid alloy transformed into the eutectic phases,and the primary grains ripened to form coarse dendrites.In the casting temperature range from 650 ℃ to 690 ℃,AZ91 alloy strip with fine spherical or rosette grains was prepared by the proposed process.

  9. Effect of neodymium, gadolinium addition on microstructure and mechanical properties of AZ80 magnesium alloy

    Institute of Scientific and Technical Information of China (English)

    姜楠; 陈雷; 孟令刚; 房灿峰; 郝海; 张兴国

    2016-01-01

    The microstructure and mechanical properties of AZ80 magnesium alloys with varying Nd, Gd contents were investigated. The results revealed that the as-cast microstructure of AZ80 alloy was composed ofα-Mg matrix and divorced eutecticβ-Mg17Al12 phases. The fraction of Mg17Al12 phase was reduced when 0.6 wt.% Nd was added, and new rod-shaped Al11Nd3 phase and small block-shaped Al-Nd-Mn phase appeared. With Gd addition, the Gd elements mixed with Nd to form rare earth phases. New block-shaped Al2Gd and Al2Nd phases which were collectively called Al2RE phases were observed in the microstructure with more than 0.6 wt.% Gd addition. Moreover, the addition of Gd could promote the precipitation of block-shaped Al2RE phase, and inhibit the original rod-shaped Al11Nd3 phase. The AZ80-0.6Nd-0.6Gd alloy exhibited the optimal mechanical properties among all the ex-perimental alloys, in which the tensile strength, yield strength and elongation were 215, 145 MPa and 8.33%, respectively.

  10. Recycling of AZ40 Magnesium Alloy Scraps by Hydriding-Dehydriding and Subsequent Consolidation Processing

    Science.gov (United States)

    Haiping, Zhou; Lianxi, Hu; Yu, Sun; Heng, Wang

    2015-09-01

    The hydriding-dehydriding process was used to recycle AZ40 magnesium (Mg) alloy scraps, and the microstructure nanocrystallization was realized. X-ray diffraction analysis, scanning electron microscopy, and transmission electron microscopy were carried out to characterize the microstructure. After mechanically milling in hydrogen for 72 h, matrix Mg was completely turned into nanocrystalline MgH2, with an average crystallite size of about 10 nm. And then, the MgH2 phase was completely transformed into Mg again through vacuum dehydriding treatment at 300 °C for 192 min, with an average crystallite size of about 20 nm. In addition, the nanocrystalline alloy powders were hot-pressed and extruded into bars. The average grain size of the bars was about 500 nm, which had reached the size of ultrafine-grain. Meanwhile, the yield strength and ultimate tensile strength of the as-extruded bars reached about 312 and 497 MPa, respectively. The results indicate that hydriding-dehydriding process is a feasible method for recycling of Mg alloy scraps, and it is expected to have a good application prospect in preparing ultrafine-grain Mg alloys.

  11. Characterization of oxide films formed on magnesium alloys using bipolar pulse microarc oxidation in phosphate solutions

    Institute of Scientific and Technical Information of China (English)

    WANG Li-shi; CAI Qi-zhou; WEI Bo-kang; LIU Quan-xin

    2005-01-01

    The surface morphology and chemical composition of the oxide films formed on pure magnesium and AZ91D alloy in aqueous electrolytes which contained sodium hexafluorinealuminate(Na3 AlF6), potassium hydroxide (KOH), sodium hexametahposphate ((NaPO3)6), and triethanolamine were investigated by X-ray diffraction (XRD), scanning electron microscope(SEM) and energy dispersive spectroscopy(EDX). The results show that the input of the negative pulse has great influences on the quantity and the appearance of the microdischarges. Three types of pores can be distinguished on the surface of the oxide film and their size ranges are 0.5 - 1 μm, 1 -2μm and 4- 7 μm, respectively. A few microcracks are seen around the large pores. There exists a remarkable fluorideenriched zone of about 4 -6 μm for pure magnesium and 3 -5 μm for AZ91D alloy at the coating/substrate interface.

  12. Fatigue Properties of Welded Butt Joint and Base Metal of MB8 Magnesium Alloy

    Directory of Open Access Journals (Sweden)

    Ying-xia YU

    2016-09-01

    Full Text Available The fatigue properties of welded butt joint and base metal of MB8 magnesium alloy were investigated. The comparative fatigue tests were carried out using EHF-EM200K2-070-1A fatigue testing machine for both welded butt joint and base metal specimens with the same size and shape. The fatigue fractures were observed and analyzed by a scanning electron microscope of 6360 LA type. The experimental results show that the fatigue performance of the welded butt joint of MB8 magnesium alloy is sharply decreased. The conditional fatigue limit (1×107 of base metal and welded butt joint is about 69.41 and 32.76 MPa, respectively. The conditional fatigue limit (1×107 of the welded butt joint is 47.2 % of that of base metal. The main reasons are that the welding can lead to stress concentration in the weld toe area, tensile welding residual stress in the welded joint, as well as grain coarsening in the welding seam. The cleavage steps or quasi-cleavage patterns present on the fatigue fracture surface, indicating the fracture type of the welded butt joint belongs to a brittle fracture.DOI: http://dx.doi.org/10.5755/j01.ms.22.3.9132

  13. Friction stir welding of AZ31 magnesium alloys processed by equal channel angular pressing

    Institute of Scientific and Technical Information of China (English)

    ZHANG Bing; YUAN Shouqian; WANG Xunhong

    2008-01-01

    Equal channel angular pressing (ECAP) is an effective thermo-mechanical process to make ultrafine grains.An investigation was carried out on the friction stir welding (FSW) of ECAPed AZ31 magnesium alloys with a thickness of 15 mm.For different process parameters,the optimum FSW conditions of ECAPed AZ31 magnesium alloys were examined.The basic characterization of weld formation and the mechanical properties of the joints were discussed.The results show that the effect of welding parameters on welding quality was evident and welding quality was sensitive to welding speed.Sound joints could be obtained when the welding speed was 37.5 mm/min and the rotation speed of the stir tool was 750 r/min.The maximum tensile strength (270 MPa) of FSW was 91% that of the base materials.The value of microhardness varied between advancing side and retreating side because of the speed field near the pin of the stir tool,which weakened the deformed stress field.The value of microhardness of the welding zone was lower than that of the base materials.The maximum value was located near the heat-affected zone (HAZ).Remarkable ductile character was observed from the fracture morphologies of welded joints.

  14. Finite element analyses for design evaluation of biodegradable magnesium alloy stents in arterial vessels

    Energy Technology Data Exchange (ETDEWEB)

    Wu Wei [Laboratory of Biological Structure Mechanics, Structural Engineering Department, Politecnico di Milano, Piazza Leonardo da Vinci, 32, 20133 Milan (Italy); Gastaldi, Dario, E-mail: dario.gastaldi@polimi.it [Laboratory of Biological Structure Mechanics, Structural Engineering Department, Politecnico di Milano, Piazza Leonardo da Vinci, 32, 20133 Milan (Italy); Yang Ke; Tan Lili [Division of Specialized Materials and Devices, Institute of Metal Research, Chinese Academy of Sciences, Shenyang (China); Petrini, Lorenza; Migliavacca, Francesco [Laboratory of Biological Structure Mechanics, Structural Engineering Department, Politecnico di Milano, Piazza Leonardo da Vinci, 32, 20133 Milan (Italy)

    2011-12-15

    Biodegradable magnesium alloy stents (MAS) can provide a great benefit for diseased vessels and avoid the long-term incompatible interactions between vessels and permanent stent platforms. However, the existing MAS showed insufficient scaffolding to the target vessels due to short degradation time. In this study, a three dimensional finite element model combined with a degradable material model of AZ31 (Al 0.03, Zn 0.01, Mn 0.002 and Mg balance, mass percentage) was applied to three different MAS designs including an already implanted stent (Stent A), an optimized design (Stent B) and a patented stent design (Stent C). One ring of each design was implanted through a simulation in a vessel model then degraded with the changing interaction between outer stent surface and the vessel. Results showed that a proper stent design (Stent B) can lead to an increase of nearly 120% in half normalized recoil time of the vessel compared to the Stent A; moreover, the expectation that the MAS design, with more mass and optimized mechanical properties, can increase scaffolding time was verified numerically. The Stent C has more materials than Stent B; however, it only increased the half normalized recoil time of the vessel by nearly 50% compared to the Stent A because of much higher stress concentration than that of Stent B. The 3D model can provide a convenient design and testing tool for novel magnesium alloy stents.

  15. Fiber laser micromachining of magnesium alloy tubes for biocompatible and biodegradable cardiovascular stents

    Science.gov (United States)

    Demir, Ali Gökhan; Previtali, Barbara; Colombo, Daniele; Ge, Qiang; Vedani, Maurizio; Petrini, Lorenza; Wu, Wei; Biffi, Carlo Alberto

    2012-02-01

    Magnesium alloys constitute an attractive solution for cardiovascular stent applications due to their intrinsic properties of biocompatibility and relatively low corrosion resistance in human-body fluids, which results in as a less intrusive treatment. Laser micromachining is the conventional process used to cut the stent mesh, which plays the key role for the accurate reproduction of the mesh design and the surface quality of the produced stent that are important factors in ensuring the mechanical and corrosion resistance properties of such a kind of devices. Traditionally continuous or pulsed laser systems working in microsecond pulse regime are employed for stent manufacturing. Pulsed fiber lasers on the other hand, are a relatively new solution which could balance productivity and quality aspects with shorter ns pulse durations and pulse energies in the order of mJ. This work reports the study of laser micromachining and of AZ31 magnesium alloy for the manufacturing of cardiovascular stents with a novel mesh design. A pulsed active fiber laser system operating in nanosecond pulse regime was employed for the micromachining. Laser parameters were studied for tubular cutting on a common stent material, AISI 316L tubes with 2 mm in diameter and 0.2 mm in thickness and on AZ31 tubes with 2.5 mm in diameter and 0.2 in thickness. In both cases process parameters conditions were examined for reactive and inert gas cutting solutions and the final stent quality is compared.

  16. Chemical nature of phytic acid conversion coating on AZ61 magnesium alloy

    Energy Technology Data Exchange (ETDEWEB)

    Pan Fusheng [College of Materials Science and Engineering, Chongqing University, Chongqing, 400044 (China); Yang Xu, E-mail: yangxu2524@yahoo.com.cn [College of Materials Science and Engineering, Chongqing University, Chongqing, 400044 (China); Chemistry Department, Third Military Medical University, Chongqing, 400038 (China); Zhang Dingfei [College of Materials Science and Engineering, Chongqing University, Chongqing, 400044 (China)

    2009-07-30

    Phytic acid (PA) conversion coating on AZ61 magnesium alloy was prepared by the method of deposition. The influences of pH, time and PA concentration on the formation process, microstructure and properties of the conversion coating were investigated. Scanning electron microscopy (SEM) was used to observe the microstructure. The chemical nature of conversion coating was investigated by energy dispersive X-ray spectroscopy (EDS) and Fourier transform infrared spectroscopy (FTIR) techniques. The corrosion resistance was examined by means of potentiodynamic polarization method. The adhesive ability was tested by score experiments. The results showed that the growth and microstructure of the conversion coatings were all obviously affected by pH, time and PA concentration. In 0.5 mg/ml PA solution with a pH of 5, an optimization conversion coating formed after 20 min immersion time by deposition of PA on AZ61 magnesium alloy surface through chelating with Al{sup 3+}. It made the corrosion potential E{sub corr} of sample shifted positively about 171 mV than that of the untreated sample, and the adhesive ability reached to Grade 1 (in accordance with GB/T 9286).

  17. Chemical nature of phytic acid conversion coating on AZ61 magnesium alloy

    Science.gov (United States)

    Pan, Fusheng; Yang, Xu; Zhang, Dingfei

    2009-07-01

    Phytic acid (PA) conversion coating on AZ61 magnesium alloy was prepared by the method of deposition. The influences of pH, time and PA concentration on the formation process, microstructure and properties of the conversion coating were investigated. Scanning electron microscopy (SEM) was used to observe the microstructure. The chemical nature of conversion coating was investigated by energy dispersive X-ray spectroscopy (EDS) and Fourier transform infrared spectroscopy (FTIR) techniques. The corrosion resistance was examined by means of potentiodynamic polarization method. The adhesive ability was tested by score experiments. The results showed that the growth and microstructure of the conversion coatings were all obviously affected by pH, time and PA concentration. In 0.5 mg/ml PA solution with a pH of 5, an optimization conversion coating formed after 20 min immersion time by deposition of PA on AZ61 magnesium alloy surface through chelating with Al 3+. It made the corrosion potential Ecorr of sample shifted positively about 171 mV than that of the untreated sample, and the adhesive ability reached to Grade 1 (in accordance with GB/T 9286).

  18. Improving corrosion resistance of RE-containing magnesium alloy ZE41A through ECAP

    Institute of Scientific and Technical Information of China (English)

    JIANG; Jinghua; MA; Aibin

    2009-01-01

    Significant grain refinement was achieved in rare earth (RE) containing aeronautic magnesium alloy ZE41A through equal-chan-nel angular pressing (ECAP) using rotary die at 603 K. Influence of ECAP pass number on its microstructure change and corrosion behavior was investigated by optical microscope (OM)/scanning electron microscope (SEM) observation and potentiostatic polarization tests in aque-otis solution of NaCl, respectively. The results showed that ultrafine equiaxial grains (about 2.5 μm) were obtained over 16 passes due to plastic-induced grain refinement accommodated by dynamic recrystallization. The lower corrosion current density and nobler corrosion po-tential correlated with large number of pressing passes were attributed to the low tendency toward localized corrosion with broken secondary phase after homogenization on ultrafine-grained Mg matrix. The multi-pass ECAP method made the ZE41A aeronautic magnesium alloy more attractive since severe plastic deformation may significandy improve its corrosion resistance besides superior mechanical properties.

  19. Electrodeposition of aluminum and aluminum-magnesium alloys at room temperature

    Institute of Scientific and Technical Information of China (English)

    阚洪敏; 祝跚珊; 张宁; 王晓阳

    2015-01-01

    Electrodeposition of aluminum from benzene-tetrahydrofuran−AlCl3−LiAlH4 was studied at room temperature. Galvanostatic electrolysis was used to investigate the effect of various parameters on deposit morphology and crystal size, including current density, temperature, molar ratio of benzene/tetrahydrofuran and stirring speed. The deposit microstructure was adjusted by changing the parameters, and the optimum operating conditions were determined. Dense, bright and adherent aluminum coatings were obtained over a wide range of current densities (10−25 mA/cm2), molar ratio of benzene and tetrahydrofuran (4:1 to 7:8) and stirring speeds (200−500 r/min). Smaller grain sizes and well-adhered deposits were obtained at lower temperatures. Aluminum-magnesium alloys could potentially be used as hydrogen storage materials. A novel method for Al−Mg deposition was proposed by using pure Mg anodes in the organic solvents system benzene-tetrahydrofuran−AlCl3−LiAlH4. XRD shows that the aluminum−magnesium alloys are mainly Al3Mg2 and Al12Mg17.

  20. Hybrid organic-inorganic coatings including nanocontainers for corrosion protection of magnesium alloy ZK30

    Energy Technology Data Exchange (ETDEWEB)

    Kartsonakis, I. A., E-mail: ikartsonakis@ims.demokritos.gr [IAMPPNM, NCSR ' DEMOKRITOS' , Sol-Gel Laboratory (Greece); Koumoulos, E. P.; Charitidis, C. A., E-mail: charitidis@chemeng.ntua.gr [School of Chemical Engineering NTUA (Greece); Kordas, G. [IAMPPNM, NCSR ' DEMOKRITOS' , Sol-Gel Laboratory (Greece)

    2013-08-15

    This study is focused on the fabrication, characterization, and application of corrosion protective coatings to magnesium alloy ZK30. Hybrid organic-inorganic coatings were synthesized using organic-modified silicates together with resins based on bisphenol A diglycidyl ether. Cerium molybdate nanocontainers (ncs) with diameter 100 {+-} 20 nm were loaded with corrosion inhibitor 2-mercaptobenzothiazole and incorporated into the coatings in order to improve their anticorrosion properties. The coatings were investigated for their anticorrosion and nanomechanical properties. The morphology of the coatings was examined by scanning electron microscopy. The composition was estimated by energy-dispersive X-ray analysis. The mechanical integrity of the coatings was studied through nanoindentation and nanoscratch techniques. Scanning probe microscope imaging of the coatings revealed that the addition of ncs creates surface incongruity; however, the hardness to modulus ratio revealed significant strengthening of the coating with increase of ncs. Studies on their corrosion behavior in 0.5 M sodium chloride solutions at room temperature were made using electrochemical impedance spectroscopy. Artificial defects were formatted on the surface of the films in order for possible self-healing effects to be evaluated. The results showed that the coated magnesium alloys exhibited only capacitive response after exposure to corrosive environment for 16 months. This behavior denotes that the coatings have enhanced barrier properties and act as an insulator. Finally, the scratched coatings revealed a partial recovery due to the increase of charge-transfer resistance as the immersion time elapsed.

  1. Hybrid organic-inorganic coatings including nanocontainers for corrosion protection of magnesium alloy ZK30

    Science.gov (United States)

    Kartsonakis, I. A.; Koumoulos, E. P.; Charitidis, C. A.; Kordas, G.

    2013-08-01

    This study is focused on the fabrication, characterization, and application of corrosion protective coatings to magnesium alloy ZK30. Hybrid organic-inorganic coatings were synthesized using organic-modified silicates together with resins based on bisphenol A diglycidyl ether. Cerium molybdate nanocontainers (ncs) with diameter 100 ± 20 nm were loaded with corrosion inhibitor 2-mercaptobenzothiazole and incorporated into the coatings in order to improve their anticorrosion properties. The coatings were investigated for their anticorrosion and nanomechanical properties. The morphology of the coatings was examined by scanning electron microscopy. The composition was estimated by energy-dispersive X-ray analysis. The mechanical integrity of the coatings was studied through nanoindentation and nanoscratch techniques. Scanning probe microscope imaging of the coatings revealed that the addition of ncs creates surface incongruity; however, the hardness to modulus ratio revealed significant strengthening of the coating with increase of ncs. Studies on their corrosion behavior in 0.5 M sodium chloride solutions at room temperature were made using electrochemical impedance spectroscopy. Artificial defects were formatted on the surface of the films in order for possible self-healing effects to be evaluated. The results showed that the coated magnesium alloys exhibited only capacitive response after exposure to corrosive environment for 16 months. This behavior denotes that the coatings have enhanced barrier properties and act as an insulator. Finally, the scratched coatings revealed a partial recovery due to the increase of charge-transfer resistance as the immersion time elapsed.

  2. INVESTIGATION OF LASER BEAM WELDING PROCESS OF AZ61 MAGNESIUM-BASED ALLOY

    Institute of Scientific and Technical Information of China (English)

    H.Y. Wang; Z.J. Li

    2006-01-01

    Laser welding process of AZ61 magnesium alloys is investigated using a special CO2 laser experimental system. The effect of processing parameters including laser power, welding speed,and protection gas flow at the top and bottom is researched The results show that an ideal weld bead can be formed by choosing the processing parameters properly. An optimized parameter range is obtained by a large number of experiments. Among them, laser power and welding speed are the two main parameters that determine the weld width and dimensions. The protect gas flow rate has a slight effect on the weld width, but it directly effects the surface color of the weld. The test results for typical welds indicate that the microhardness and tensile strength of the weld zone are better than that of the base metal. A fine-grained weld region has been observed and no obvious heat-affected zone is found. The weld zone mainly consists of small α-Mg phase, (α +Al12Mg17), and other eutectic phases. The small grains and the eutectic phases in the joint are believed to play an important role in the increase of the strength of welds for AZ61 magnesium alloys.

  3. Continuum damage model for bioresorbable magnesium alloy devices - Application to coronary stents.

    Science.gov (United States)

    Gastaldi, D; Sassi, V; Petrini, L; Vedani, M; Trasatti, S; Migliavacca, F

    2011-04-01

    The main drawback of a conventional stenting procedure is the high risk of restenosis. The idea of a stent that "disappears" after having fulfilled its mission is very intriguing and fascinating, since it can be expected that the stent mass decreases in time to allow the gradual transmission of the mechanical load to the surrounding tissues owing to controlled dissolution by corrosion. Magnesium and its alloys are appealing materials for designing biodegradable stents. The objective of this work is to develop, in a finite element framework, a model of magnesium degradation that is able to predict the corrosion rate, thus providing a valuable tool for the design of bioresorbable stents. Continuum damage mechanics is suitable for modeling several damage mechanisms, including different types of corrosion. In this study, the damage is assumed to be the superposition of stress corrosion and uniform microgalvanic corrosion processes. The former describes the stress-mediated localization of the corrosion attack through a stress-dependent evolution law, while the latter affects the free surface of the material exposed to an aggressive environment. Comparisons with experimental tests show that the developed model can reproduce the behavior of different magnesium alloys subjected to static corrosion tests. The study shows that parameter identification for a correct calibration of the model response on the results of uniform and stress corrosion experimental tests is reachable. Moreover, three-dimensional stenting procedures accounting for interaction with the arterial vessel are simulated, and it is shown how the proposed modeling approach gives the possibility of accounting for the combined effects of an aggressive environment and mechanical loading.

  4. Effect of implantation of biodegradable magnesium alloy on BMP-2 expression in bone of ovariectomized osteoporosis rats

    Energy Technology Data Exchange (ETDEWEB)

    Guo, Yue, E-mail: 373073766@qq.com [Liaoning Medical University, 40 Songpo Road, Jinzhou, 121000 (China); Ren, Ling, E-mail: lren@imr.ac.cn [Institute of Metal Research, Chinese Academy of Sciences, 72 Wenhua Road, Shenyang, 110016 (China); Liu, Chang, E-mail: meixifan1971@163.com [Liaoning Medical University, 40 Songpo Road, Jinzhou, 121000 (China); Yuan, Yajiang, E-mail: yuan925@163.com [Liaoning Medical University, 40 Songpo Road, Jinzhou, 121000 (China); Lin, Xiao, E-mail: linx@imr.ac.cn [Institute of Metal Research, Chinese Academy of Sciences, 72 Wenhua Road, Shenyang, 110016 (China); Tan, Lili, E-mail: lltan@imr.ac.cn [Institute of Metal Research, Chinese Academy of Sciences, 72 Wenhua Road, Shenyang, 110016 (China); Chen, Shurui, E-mail: 272146792@qq.com [Liaoning Medical University, 40 Songpo Road, Jinzhou, 121000 (China); Yang, Ke, E-mail: kyang@imr.ac.cn [Institute of Metal Research, Chinese Academy of Sciences, 72 Wenhua Road, Shenyang, 110016 (China); Mei, Xifan, E-mail: meixifan1971@163.com [Liaoning Medical University, 40 Songpo Road, Jinzhou, 121000 (China)

    2013-10-01

    The study was focused on the implantation of a biodegradable AZ31 magnesium alloy into the femoral periosteal of the osteoporosis modeled rats. The experimental results showed that after 4 weeks implantation of AZ31 alloy in the osteoporosis modeled rats, the expression of BMP-2 in bone tissues of the rats was much enhanced, even higher than the control group, which should promote the bone formation and be beneficial for reducing the harmful effect of osteoporosis. Results of HE stains showed that the implantation of AZ31 alloy did not have obvious pathological changes on both the liver and kidney of the animal. - Highlights: • Mg alloy greatly increased expression of BMP-2 in osteoporosis modeled rat bone. • Mg alloy showed good biological safety. • Mg alloy is beneficial for reducing the symptom of osteoporosis.

  5. Processing and characterization of amorphous magnesium based alloy for application in biomedical implants

    Directory of Open Access Journals (Sweden)

    Telma Blanco Matias

    2014-07-01

    Full Text Available Magnesium-based bulk metallic glasses are attractive due to their single-phase, chemically homogeneous alloy system and the absence of second-phase, which could impair the mechanical properties and corrosion resistance. However, one of the unsolved problems for the manufacturability and the applications of bulk metallic glasses is that their glass-forming ability is very sensitive to the preparation techniques and impurity of components since oxygen in the environment would markedly deteriorate the glass-forming ability. Therefore, the aim of this study was to establish proper processing conditions to obtain a magnesium-based amorphous ternary alloy and its characterization. The final composition was prepared using two binary master alloys by melting in an induction furnace. Carbon steel crucible was used in argon atmosphere with and without addition of SF6 gas in order to minimize the oxygen contamination. The microstructure, amorphous nature, thermal properties and chemical analysis of samples were investigated by scanning electron microscopy (SEM, X-ray diffraction (XRD, differential scanning calorimetry (DSC and inductively coupled plasma emission spectrometry, respectively. The oxygen content of the as-cast samples was chemically analyzed by using carrier gas hot extraction (O/N Analyzer TC-436/LECO and was kept bellow 25 ppm (without SF6 and 10 ppm (with SF6. Bulk samples were produced by rapid cooling in a cooper mold until 1.5 mm thickness, with amorphous structures being observed up to 2.5 mm.

  6. Warm Deep Drawing of Rectangular Parts of AZ31 Magnesium Alloy Sheet Adopting Variable Blank Holder Force

    Science.gov (United States)

    Ying-hong, Peng; Qun-feng, Chang; Da-yong, Li; Xiao-qin, Zeng

    2007-05-01

    AZ31 magnesium alloy sheet with good shape and formability is fabricated by warm cross rolling. Uniaxial tensile tests are conducted using a Gleeble 3500 thermal - mechanical simulator, and the mechanical properties of AZ31 magnesium alloy sheet are analyzed. A warm deep drawing process of square part is also simulated by the finite element method. The influences of blank holder force on the formability are numerically investigated. A double-action hydraulic press that can realize adjustable blank holder forces is developed and its working principle and control system are introduced. Some warm deep drawing experiments of square parts of AZ31 magnesium alloy sheet are also performed. Different variation schemes of the blank holder force with the stroke of the punch are tested, and the experiment results are compared. Results show that the suitable blank holder force variation scheme is a ladder curve with the punch stroke. Adopting the variable blank holder force technique can improve 13.2% of the drawing depth of square parts of AZ31 magnesium alloy sheet.

  7. Magnesium alloy covered stent for treatment of a lateral aneurysm model in rabbit common carotid artery: An in vivo study

    Science.gov (United States)

    Wang, Wu; Wang, Yong-Li; Chen, Mo; Chen, Liang; Zhang, Jian; Li, Yong-Dong; Li, Ming-Hua; Yuan, Guang-Yin

    2016-11-01

    Magnesium alloy covered stents have rarely been used in the common carotid artery (CCA). We evaluated the long-term efficacy of magnesium alloy covered stents in a lateral aneurysm model in rabbit CCA. Magnesium alloy covered stents (group A, n = 7) or Willis covered stents (group B, n = 5) were inserted in 12 New Zealand White rabbits and they were followed up for 12 months. The long-term feasibility for aneurysm occlusion was studied through angiograms; the changes in vessel area and lumen area were assessed with IVUS. Complete aneurysmal occlusion was achieved in all aneurysms. Angiography showed that the diameter of the stented CCA in group A at 6 and 12 months was significantly greater than the diameter immediately after stent placement. On intravascular ultrasound (IVUS) examination, the mean lumen area of the stented CCA in group A was significantly greater at 6 and 12 months than that immediately after stent placement; the mean lumen area was also significantly greater in group A than in group B at the same time points. The magnesium alloy covered stents proved to be an effective approach for occlusion of lateral aneurysm in the rabbit CCA; it provides distinct advantages that are comparable to that obtained with the Willis covered stent.

  8. Comparative study on the biodegradation and biocompatibility of silicate bioceramic coatings on biodegradable magnesium alloy as biodegradable biomaterial

    Science.gov (United States)

    Razavi, M.; Fathi, M. H.; Savabi, O.; Razavi, S. M.; Hashemibeni, B.; Yazdimamaghani, M.; Vashaee, D.; Tayebi, L.

    2014-03-01

    Many clinical cases as well as in vivo and in vitro assessments have demonstrated that magnesium alloys possess good biocompatibility. Unfortunately, magnesium and its alloys degrade too quickly in physiological media. In order to improve the biodegradation resistance and biocompatibility of a biodegradable magnesium alloy, we have prepared three types of coating include diopside (CaMgSi2O6), akermanite (Ca2MgSi2O6) and bredigite (Ca7MgSi4O16) coating on AZ91 magnesium alloy through a micro-arc oxidation (MAO) and electrophoretic deposition (EPD) method. In this research, the biodegradation and biocompatibility behavior of samples were evaluated in vitro and in vivo. The in vitro analysis was performed by cytocompatibility and MTT-assay and the in vivo test was conducted on the implantation of samples in the greater trochanter of adult rabbits. The results showed that diopside coating has the best bone regeneration and bredigite has the best biodegradation resistance compared to others.

  9. Magnesium surface segregation and oxidation in Al–Mg alloys studied with local probe scanning Auger-scanning electron microscopy

    NARCIS (Netherlands)

    Agterveld, D.T.L. van; Palasantzas, G.; Hosson, J.Th.M. De

    1999-01-01

    Magnesium surface segregation and oxidation were investigated in Al–Mg alloys with a surface texture characterized by branched and dendritic disordered features of low Mg concentration having a lateral 2-D fractal dimension DB ≈ 1.77. Phase separation of areas with high (~ 38% at.) and low (~ 14% at

  10. Thermal fatigue of magnesium-base alloy AZ91; Zur thermischen Ermuedung der Magnesium-Basislegierung AZ91

    Energy Technology Data Exchange (ETDEWEB)

    Krauss, M.; Scholtes, B. [Institut fuer Werkstofftechnik - Metallische Werkstoffe, Universitaet Kassel (Germany)

    2008-08-15

    Thermal fatigue tests of the magnesium-base alloy AZ91 were carried out under total strain control and out-of-phase-loading conditions in a temperature range between -50 C and +190 C. Specimens produced by a vacuum die casting process were loaded under constant total strain and uniaxial homogeneous stress. To simulate the influence of different mean stresses, experiments were started at different temperature levels, e.g. the lower, mean or upper temperature of the thermal cycle. The thermal fatigue behavior is described by the resulting stress amplitudes, plastic strain amplitudes and mean stresses as a function of the number of thermal loading cycles. Depending on the maximum temperature and the number of loading cycles, cyclic softening as well as cyclic hardening behavior is observed. Due to the complex interaction of deformation, recovery and recrystallization processes and as a consequence of the individual temperature and deformation history, thermal fatigue processes of the material investigated cannot be assessed using results of isothermal experiments alone. The upper temperatures or the resp. temperature amplitudes determine the total fatigue lifetime. (Abstract Copyright [2008], Wiley Periodicals, Inc.) [German] Es wird ueber Ergebnisse von Untersuchungen zur thermischen Ermuedung der Mg-Gusslegierung AZ91 berichtet. Die im Vakuumdruckgussverfahren hergestellten Proben wurden bei Konstanthaltung der Totaldehnung unter einachsig-homogener Beanspruchung im Temperaturbereich zwischen -50 C und +190 C belastet. Die Versuche wurden bei unterschiedlichen Temperaturniveaus gestartet, so dass sich zu Beginn unterschiedliche Mittelbeanspruchungen einstellten. Das Werkstoffverhalten wird durch die resultierenden Spannungsamplituden, plastischen Dehnungsamplituden und Mittelspannungen charakterisiert. In Abhaengigkeit der Temperatur und der Lastspielzahl wird sowohl zyklische Entfestigung als auch Verfestigung beobachtet. Aufgrund der komplexen Wechselwirkungen

  11. In vitro and in vivo degradation and mechanical properties of ZEK100 magnesium alloy coated with alginate, chitosan and mechano-growth factor

    Energy Technology Data Exchange (ETDEWEB)

    Gao, Hong; Zhang, Meng; Zhao, Jin [School of Chemical Engineering and Technology, Tianjin University, Tianjin (China); Gao, Lilan, E-mail: gaolilan780921@163.com [School of Chemical Engineering and Technology, Tianjin University, Tianjin (China); Tianjin Key Laboratory for Control Theory & Applications in Complicated Industry Systems, School of Mechanical Engineering, Tianjin University of Technology, Tianjin (China); Li, Mingshuo [School of Chemical Engineering and Technology, Tianjin University, Tianjin (China)

    2016-06-01

    The biocompatibility, ultimate loading capacity and biodegradability of magnesium alloy make it an ideal candidate in biomedical fields. Fabrications of multilayered coatings carrying sodium alginate (ALG), chitosan (CHI) and mechano-growth factor (MGF) on fluoride-pretreated ZEK100 magnesium alloy have been obtained via layer by layer (LBL) to reduce the degradation rate of magnesium alloy in this study. The modified surfaces of ZEK100 substrates were characterized by scanning electron microscopy (SEM), atomic force microscopy (AFM), Fourier transform infrared (FTIR) and CARE EUT-1020 tester. Results reveal that multilayer-coated magnesium alloy can be successfully obtained with smooth surface morphology, and the mechanical properties of coated samples are almost the same as those of uncoated samples. However, the fatigue life of coated ZEK100 is slightly larger than that of uncoated samples after 1 day of immersion. By comparing the degradation of uncoated and multilayer-coated ZEK100 samples in vitro and in vivo, respectively, it is found that the degradation rate of ZEK100 samples can be inhibited by LBL modification on the surface of the sample; and the corrosion rate in vivo is lower than that in vitro, which help solve the rapid degradation problem of magnesium alloy. In terms of the visible symptom of tissues in the left femur medullary cavity and material responses on the surface, multilayer-coated ZEK100 magnesium alloy has a good biocompatibility. These results indicate that multilayer-coated ZEK100 may be a promising material for bone tissue repair. - Highlights: • The fabrications of multilayered coatings were successfully obtained via layer by layer. • Surface modification has little effect on the mechanical properties of magnesium alloy. • Surface modification can reduce the corrosion rate of magnesium alloy. • Corrosion rate in vivo is lower than that in vitro. • Multilayer-coated ZEK100 magnesium alloy has a good biocompatibility.

  12. Solidification, growth mechanisms, and associated properties of aluminum-silicon and magnesium lightweight casting alloys

    Science.gov (United States)

    Hosch, Timothy Al

    Continually rising energy prices have inspired increased interest in weight reduction in the automotive and aerospace industries, opening the door for the widespread use and development of lightweight structural materials. Chief among these materials are cast Al-Si and magnesium-based alloys. Utilization of Al-Si alloys depends on obtaining a modified fibrous microstructure in lieu of the intrinsic flake structure, a process which is incompletely understood. The local solidification conditions, mechanisms, and tensile properties associated with the flake to fiber growth mode transition in Al-Si eutectic alloys are investigated here using bridgman type gradient-zone directional solidification. Resulting microstructures are examined through quantitative image analysis of two-dimensional sections and observation of deep-etched sections showing three-dimensional microstructural features. The transition was found to occur in two stages: an initial stage dominated by in-plane plate breakup and rod formation within the plane of the plate, and a second stage where the onset of out-of-plane silicon rod growth leads to the formation of an irreg