WorldWideScience

Sample records for atmospheric plasma spraying

  1. Atmospheric pressure plasma jet for liquid spray treatment

    Science.gov (United States)

    Mitić, S.; Philipps, J.; Hofmann, D.

    2016-05-01

    Atmospheric pressure plasma jets have been intensively studied in recent years due to growing interest in their use for biomedical applications and surface treatments. Either surfaces can be treated by a plasma jet afterglow for cleaning or activation or a material can be deposited by a reactive gas component activated by plasma. Effects of plasma on liquid have been reported several times where the electron spin trapping method was used for radical detection. Here we propose another method of liquid treatment using the atmospheric pressure plasma jet. In the device presented here, liquid was sprayed in droplets from an inner electrode directly into a plasma jet where it was treated and sprayed out by gas flow. Optical end electrical measurements were done for diagnostics of the plasma while electron paramagnetic resonance measurements were used for detection of radicals (\\text{OH},\\text{OOH},\\text{CH} ) produced by plasma treatment of liquids.

  2. Nanostructured Sulfide Composite Coating Prepared by Atmospheric Plasma Spraying

    Institute of Scientific and Technical Information of China (English)

    关耀辉

    2006-01-01

    Nanostructured FeS-SiC coating was deposited by atmospheric plasma spraying (APS). The microstructure and phase composition of the coating were characterized with SEM and XRD, respectively. In addition, the size distribution of the reconstituted powders and the porosity of the coating have been measured. It was found that the reconstitiuted powers with sizes in the range of 20 to 80 μm had excellent flowability and were suitable for plasma spraying process. The assprayed FeS-SiC composite coating exhibited a bimodal distribution with small grains (30~80nm) and large grains (100~200nm). The coating was mainly composed of FeS and SiC, a small quantity of Fe1-x S and oxide were also found. The porosity of the coating was approximately 19 %.

  3. MICROSTRUCTURE AND MECHANICAL PROPERTIES OF NICKEL- CHROME - BOR - SILICON LAYERS PRODUCED BY THE ATMOSPHERIC PLASMA SPRAY PROCESS

    OpenAIRE

    Mihailo R. Mrdak

    2012-01-01

    This paper analyzes the influence of plasma spray parameters on the microstructure and mechanical properties of NiCrBSi coatings deposited by the atmospheric plasma spray (APS) process. The microstructure and mechanical properties of plasma spray coatings are determined by the interaction of plasma ions with powder particles when the rate and temperature of plasma particles are transferred to powder particles. The interaction effect directly depends on the time the powder particles spend in p...

  4. Influence of atmospheric plasma spray parameters on YSZ coatings obtained from micro and nano structured feedstocks

    International Nuclear Information System (INIS)

    In the present work, the influence of atmospheric plasma spray (APS) parameters on the deposition of two commercial YSZ feedstocks, one conventional and one non-conductor's, has been studied. First the study focused on how the variability of the different parameters affects the particle behaviour during spraying. For this purpose, a sensor which enables to measure the particle temperature and velocity inside the plasma was used. Once the spraying parameters influence was known, both powders were deposited by APS onto stainless steel substrates modifying the higher influencing parameters. These coatings have been characterised and the influence of the particle behaviour on the coating microstructure and properties has been analysed. This work concludes the spraying parameters variation affects on the particle velocity and temperature inside the plasma plume and this behaviour influences, in turn but in a different way, on the final coating characteristics when using different powders (micro- and nano structured). (Author)

  5. Atmosphere corrosion behavior of plasma sprayed and laser remelted coatings on copper

    Institute of Scientific and Technical Information of China (English)

    Gongying Liang; T. T. Wong; Geng An; J. M. K. MacAlpine

    2006-01-01

    Nickel and chromium coatings were produced using plasma spraying and laser remelting on the copper sheet. The corrosion test was carried out in an acidic atmosphere, and the corrosive behaviors of both coatings and original copper samples were investigated by using an impedance comparison method. Experimental results show that nickel and chromium coatings display better corrosion resistance properties relative to the original pure copper sample. The corrosion rate of chromium coating is less than that of nickel coating, and corrosion resistances of laser remelted nickel and chromium samples are better thanthose of plasma sprayed samples. The corrosion deposit film of copper is loose compared with nickel and chromium.

  6. Atmosphere corrosion behavior of plasma sprayed and laser remelted coatings on copper

    Science.gov (United States)

    Liang, Gongying; Wong, T. T.; An, Geng; MacAlpine, J. M. K.

    2006-01-01

    Nickel and chromium coatings were produced using plasma spraying and laser remelting on the copper sheet. The corrosion test was carried out in an acidic atmosphere, and the corrosive behaviors of both coatings and original copper samples were investigated by using an impedance comparison method. Experimental results show that nickel and chromium coatings display better corrosion resistance properties relative to the original pure copper sample. The corrosion rate of chromium coating is less than that of nickel coating, and corrosion resistances of laser remelted nickel and chromium samples are better than those of plasma sprayed samples. The corrosion deposit film of copper is loose compared with nickel and chromium.

  7. Absorption and Decomposition of CO2 by Active Ferrites Prepared by Atmospheric Plasma Spraying

    Science.gov (United States)

    Li, Shaowei; He, Zhida; Zheng, Yanjun; Chen, Changfeng

    2015-12-01

    Active ferrites, which play an important role in the catalytic decomposition of CO2, have been fabricated by atmospheric plasma spraying to incorporate FeO and anoxic iron oxide [Fe3O4-δ (0 powder a greater ability to decompose CO2 when compared to hydrogen-reduced Fe3O4 or Fe2O3 particles. Spraying distance is found to play an important role in modulating the decomposition ability of the powders, while elevated temperatures can also enhance the catalytic decomposition of CO2.

  8. Method and Process Development of Advanced Atmospheric Plasma Spraying for Thermal Barrier Coatings

    Science.gov (United States)

    Mihm, Sebastian; Duda, Thomas; Gruner, Heiko; Thomas, Georg; Dzur, Birger

    2012-06-01

    Over the last few years, global economic growth has triggered a dramatic increase in the demand for resources, resulting in steady rise in prices for energy and raw materials. In the gas turbine manufacturing sector, process optimizations of cost-intensive production steps involve a heightened potential of savings and form the basis for securing future competitive advantages in the market. In this context, the atmospheric plasma spraying (APS) process for thermal barrier coatings (TBC) has been optimized. A constraint for the optimization of the APS coating process is the use of the existing coating equipment. Furthermore, the current coating quality and characteristics must not change so as to avoid new qualification and testing. Using experience in APS and empirically gained data, the process optimization plan included the variation of e.g. the plasma gas composition and flow-rate, the electrical power, the arrangement and angle of the powder injectors in relation to the plasma jet, the grain size distribution of the spray powder and the plasma torch movement procedures such as spray distance, offset and iteration. In particular, plasma properties (enthalpy, velocity and temperature), powder injection conditions (injection point, injection speed, grain size and distribution) and the coating lamination (coating pattern and spraying distance) are examined. The optimized process and resulting coating were compared to the current situation using several diagnostic methods. The improved process significantly reduces costs and achieves the requirement of comparable coating quality. Furthermore, a contribution was made towards better comprehension of the APS of ceramics and the definition of a better method for future process developments.

  9. Synthesis of aluminium nanoparticles by arc plasma spray under atmospheric pressure

    Energy Technology Data Exchange (ETDEWEB)

    Mandilas, Charalampos; Daskalos, Emmanouil [Aerosol and Particle Technology Laboratory (APTL), Chemical Process and Energy Resources Institute, Centre for Research and Technology-Hellas (CERTH/CPERI), P.O. Box 361, 57001 Thermi, Thessaloniki (Greece); Karagiannakis, George, E-mail: gkarag@cperi.certh.gr [Aerosol and Particle Technology Laboratory (APTL), Chemical Process and Energy Resources Institute, Centre for Research and Technology-Hellas (CERTH/CPERI), P.O. Box 361, 57001 Thermi, Thessaloniki (Greece); Konstandopoulos, Athanasios G., E-mail: agk@cperi.certh.gr [Aerosol and Particle Technology Laboratory (APTL), Chemical Process and Energy Resources Institute, Centre for Research and Technology-Hellas (CERTH/CPERI), P.O. Box 361, 57001 Thermi, Thessaloniki (Greece); Department of Chemical Engineering, Aristotle University, P.O. Box 1517, 54006 Thessaloniki (Greece)

    2013-01-01

    Highlights: Black-Right-Pointing-Pointer A customized arc-plasma spraying based system has been designed and implemented. Black-Right-Pointing-Pointer The system is relatively simple, robust and operates at atmospheric pressure. Black-Right-Pointing-Pointer Preparation of aluminium nanoparticles from micron-sized powder was successful. Black-Right-Pointing-Pointer Various nano-sized distributions were possible depending on operating parameters. Black-Right-Pointing-Pointer Optimization of the proposed design will lead to higher efficiencies and throughput. - Abstract: The present study addresses the feasibility to synthesize aluminium nanoparticles (NPs) from micron-sized aluminium powder with the use of a customized atmospheric plasma spraying (APS) technique. Using APS, nanoparticle synthesis can be achieved via rapid melting and vaporization of the initial micrometric particles and their subsequent re-nucleation. A custom mantle system was designed and developed with the aid of relevant simplified CFD simulations. The mantle provided the necessary inert environment (argon), at ambient pressure, in order to avoid any oxidation of the metal during plasma spraying while promoted rapid quenching of the gasified metal. The particles formed were collected with the aid of a quartz filter downstream of the plasma flame and the production rate achieved was 2 g min{sup -1}. Ex situ post-characterization of the particles via X-ray diffraction, specific surface area measurement (BET), transmission electron microscopy (TEM) coupled with energy dispersive spectrometry (EDS) and thermogravimetric analysis (TGA) under air revealed that the powders obtained primarily comprised of monocrystalline metallic aluminium nanoparticles of almost spherical shape. The NPs possessed a 2-5 nm oxide coating layer. By regulating the conditions inside the mantle, a variety of different size distributions were obtained.

  10. Application of Atmospheric Plasma-Sprayed Ferrite Layers for Particle Accelerators

    CERN Document Server

    Caspers, F; Federmann, S; Taborelli, M; Schulz, C; Bobzin, K; Wu, J

    2013-01-01

    A common problem in all kinds of cavity-like structures in particle accelerators is the occurrence of RF-resonances. Typically, ferrite plates attached to the walls of such structures as diagnostic devices, kickers or collimators, are used to dampen those undesired modes. However, the heat transfer rate from these plates to the walls is rather limited. Brazing ferrite plates to the walls is not possible in most cases due to the different thermal expansion coefficients. To overcome those limitations, atmospheric plasma spraying techniques have been investigated. Ferrite layers with a thickness from 50 μm to about 300 μm can be deposited on metallic surfaces like stainless steel exhibiting good thermal contact and still reasonable absorption properties. In this paper the technological aspects of plasma deposition are discussed and results of specifically developed RF loss measurement procedures for such thin magnetically lossy layers on metal are presented.

  11. Hot Corrosion Resistance and Mechanical Behavior of Atmospheric Plasma Sprayed Conventional and Nanostructured Zirconia Coatings

    Science.gov (United States)

    Saremi, Mohsen; Keyvani, Ahmad; Heydarzadeh Sohi, Mahmoud

    Conventional and nanostructured zirconia coatings were deposited on In-738 Ni super alloy by atmospheric plasma spray technique. The hot corrosion resistance of the coatings was measured at 1050°C using an atmospheric electrical furnace and a fused mixture of vanadium pent oxide and sodium sulfate respectively. According to the experimental results nanostructured coatings showed a better hot corrosion resistance than conventional ones. The improved hot corrosion resistance could be explained by the change of structure to a dense and more packed structure in the nanocoating. The evaluation of mechanical properties by nano indentation method showed the hardness (H) and elastic modulus (E) of the YSZ coating increased substantially after hot corrosion.

  12. Fabrication of thick W coatings by atmospheric plasma spraying and their transient high heat loading performance

    Energy Technology Data Exchange (ETDEWEB)

    Zhou Zhangjian, E-mail: zhouzhj@mater.ustb.edu.c [School of Materials Science and Engineering, University of Science and Technology Beijing, Beijing 100083 (China); Song Shuxiang; Yao Weizhi [School of Materials Science and Engineering, University of Science and Technology Beijing, Beijing 100083 (China); Pintsuk, Gerald; Linke, Jochen [Forschungszentrum Juelich GmbH, EURATOM Association, Juelich D-52425 (Germany); Guo Shuangquan [School of Materials Science and Engineering, Southwest Jiaotong University, Chengdu (China); Ge Changchun [School of Materials Science and Engineering, University of Science and Technology Beijing, Beijing 100083 (China)

    2010-12-15

    Both tungsten coatings with or without a W/Cu graded interlayer on an oxygen-free copper substrate were fabricated by atmospheric plasma spraying. High purity argon gas was used for cooling the substrate and preventing the coating from oxidation. The thickness of both coatings is {approx}1 mm. XRD and EDS measurements of the coatings show that minimal oxidation occurred during the deposition process. Transient high heat load tests by electron beam with a pulse duration of 5 ms were performed on both coatings. The single pulse loading was applied on the virgin surfaces at several power densities (from 0.22 to 0.9 GW/m{sup 2}). Although the weight loss of the W/Cu FGM (functionally graded materials) based coating was slightly lower than that of the pure W coating, their transient high heat loading performances were quite similar.

  13. Deposition and microstructure characterization of atmospheric plasma-sprayed ZnO coatings for NO2 detection

    International Nuclear Information System (INIS)

    This work studied the possibility of using a sensor based on plasma-sprayed zinc oxide (ZnO) sensitive layer for NO2 detection. The atmospheric plasma spray process was employed to deposit ZnO gas sensing layer and the obtained coating structure was characterized by scanning electron microscopy and X-ray diffraction analysis. The influences of gas concentration, working temperature, water vapor in testing air on NO2 sensing performance of the ZnO sensors were studied. ZnO sensors showed a good sensor response and selectivity to NO2 at an optimal working temperature.

  14. Thermal barrier coatings on laser surface modified AISI H13 tool steel using atmospheric plasma spray technique

    OpenAIRE

    Reza, M. S.; Aqida, S. N.; Mohd Toff, Mohd Razi; Brabazon, Dermot

    2013-01-01

    This paper presents yttria-stabilized zirconia (YSZ) coating deposition on laser surface modified H13 tool steel using atmospheric plasma spray (APS) technique. A Praxair Plasma Spray System with SG-100 gun was used to deposit coating materials on laser-modified H13 tool steel substrate surface. A bond coat layer material was NiCrAlY alloy while the top coat was yttria stabilized zirconia (YSZ) with powder size distribution range of -106 μm to +45 μm. A 23 design of experiment (DOE) was used ...

  15. Investigations on the Initial Stress Evolution During Atmospheric Plasma Spraying of YSZ by In Situ Curvature Measurement

    Science.gov (United States)

    Mutter, Markus; Mauer, Georg; Mücke, Robert; Vaßen, Robert; Back, Hyoung Chul; Gibmeier, Jens

    2016-04-01

    The residual stresses within plasma-sprayed coatings are an important factor that can influence the lifetime as well as the performance in operation. The investigation of stresses evolving during deposition and post-deposition cooling for atmospheric plasma spraying of yttria-stabilized zirconia coatings using in situ measurement of the samples curvature is a powerful tool for identifying the factors that contribute to stress generation. Under various spray conditions, the first deposition pass leads to a significantly larger increase in samples curvature than the subsequent passes. It is shown in this work that the amount of curvature change at the onset of spraying is significantly influenced by the spray conditions, as well as by the substrate material. More information on the origin of this steep curvature increase at the onset of spraying was obtained by single splat experiments, which yielded information on the splat bonding behavior under various conditions. A comparison of the compressive yield strength for different substrate materials indicated the influence of substrate residual stress relaxation. Residual stress measurements using the incremental hole-drilling method and x-ray diffraction confirmed that the coating deposition affects the substrate residual stress level. The yield strength data were combined with the substrate near-surface temperature during deposition, obtained by finite element simulations, and with the measured residual stress-profile. This revealed that residual stress relaxation is the key factor for the initial curvature increase.

  16. Fabrication and evaluation of atmospheric plasma spraying WC-Co-Cu-MoS2 composite coatings

    International Nuclear Information System (INIS)

    Research highlights: → Protective WC-Co-based coatings containing solid lubricant Cu and MoS2 used in wear applications were investigated in this study. → It was found that the MoS2 composition in the feed powder was kept in WC-Co-Cu-MoS2 coatings, and the decomposition and decarburization of WC in APS process were improved. → Combining the wear resistance of WC with the lubricating properties of Cu and MoS2 has an extremely beneficial effect on improving the tribological performance of the resulting coating. - Abstract: Protective WC-Co-based coatings containing solid lubricant Cu and MoS2 used in wear applications were investigated in this study. These coatings were deposited on mild steel substrates by atmospheric plasma spraying (APS). The feedstock powders were prepared by mechanically mixing the solid lubricant powders and WC-Co powder, followed by sintering and crushing the mixtures to avoid different particle flighting trajectories at plasma. The tribological properties of the coatings against stainless steel balls were examined by ball-on-disk (BOD) tribometer under normal atmospheric condition. The microstructure of the coatings was studied by optical microscope, scanning electron microscope and X-ray diffraction. It was found that the MoS2 composition in the feed powder was kept in WC-Co-Cu-MoS2 coatings, and the decomposition and decarburization of WC in APS process were improved, which were attributed to the protection of Cu around them. The friction and wear behaviors of all the WC-Co-Cu-MoS2 coatings were superior to that of WC-Co coating. Such behavior was associated to different wear mechanisms operating for WC-Co coating and the WC-Co-Cu-MoS2 coatings.

  17. 45S5 bioactive glass coatings by atmospheric plasma spraying obtained from feedstocks prepared by different routes

    OpenAIRE

    López, Verónica; Vicent, Mónica; Bannier, Emilie; Cañas Recacha, Eugeni; Boccaccini, Aldo R.; Cordero Arias, L.; Sánchez Vilches, Enrique Javier

    2014-01-01

    45S5 bioactive glass powders with the composition of 45 SiO2, 6 P2O5, 24.5 CaO and 24.5 wt% Na2O were melted and quenched in water to obtain a frit. The frit was milled using two different routes: dry milling followed by sieving to obtain glass particles and wet milling followed by spray drying to obtain a powder comprising porous agglomerates. All feedstocks showed adequate characteristics that make them suitable to be deposited by atmospheric plasma spraying. The powders and coatings were c...

  18. Reactive plasma spraying

    OpenAIRE

    Al-Sabouni, Omar

    1999-01-01

    Reactive Plasma Spraying (RPS) with a hydrocarbon gas has been studied as a method to improve the mechanical properties of a commercially available 80: 20 nickel-chromium alloy, and subsequently as a method to reduce the oxygen content of sprayed MCrAlY coatings. A conventional d. c. plasma torch has been modified by attaching a conical graphite tube (reactor) onto the end of the gun. The powder is then sprayed through the reactor with injected reactive hydrocarbon gas. The ...

  19. Corrosion performance of atmospheric plasma sprayed alumina coatings on AZ31B magnesium alloy under immersion environment

    OpenAIRE

    D. Thirumalaikumarasamy; K. Shanmugam; Balasubramanian, V

    2014-01-01

    Plasma sprayed ceramic coatings are successfully used in many industrial applications, where high wear and corrosion resistance with thermal insulation are required. The alumina powders were plasma sprayed on AZ31B magnesium alloy with three different plasma spraying parameters. In the present work, the influence of plasma spray parameters on the corrosion behavior of the coatings was investigated. The corrosion behavior of the coated samples was evaluated by immersion corrosion test in 3.5 w...

  20. Microstructure and mechanical properties of nickel-chrome-bor-silicon layers produced by the atmospheric plasma spray process

    Directory of Open Access Journals (Sweden)

    Mihailo R. Mrdak

    2012-01-01

    Full Text Available This paper analyzes the influence of plasma spray parameters on the microstructure and mechanical properties of NiCrBSi coatings deposited by the atmospheric plasma spray (APS process. The microstructure and mechanical properties of plasma spray coatings are determined by the interaction of plasma ions with powder particles when the rate and temperature of plasma particles are transferred to powder particles. The interaction effect directly depends on the time the powder particles spend in plasma, and that time is defined by the deposition distance for each type of powder, depending on the grain size, melting temperature and specific mass. In order to obtain homogeneous and dense coatings, three distances (70,120 and 170 mm from the substrate were used in the research. The coating of the best structural and mechanical characteristics was remelted and fused to the base in order to obtain a better structure. Self - fluxing NiCrBSi alloys are widely used because of the good resistance of boride, carbide and silicide solid phases to wear and corrosion. The morphology of powder particles was examined in the SEM (Scanning Electron Microscope, while the microstructure of the layers was assessed using a light microscope. The microstructural analysis of the deposited layers was performed in accordance with the Pratt-Whitney standard. The mechanical properties of the layers were assessed by applying the HV0.3 method for microhardness testing and tensile testing was applied to test bond strength.

  1. Establishing empirical relationships to predict porosity level and corrosion rate of atmospheric plasma-sprayed alumina coatings on AZ31B magnesium alloy

    OpenAIRE

    D. Thirumalaikumarasamy; K. Shanmugam; Balasubramanian, V

    2014-01-01

    Plasma sprayed ceramic coatings are successfully used in many industrial applications, where high wear and corrosion resistance with thermal insulation are required. In this work, empirical relationships were developed to predict the porosity and corrosion rate of alumina coatings by incorporating independently controllable atmospheric plasma spray operational parameters (input power, stand-off distance and powder feed rate) using response surface methodology (RSM). A central composite rotata...

  2. Atmospheric Plasma Sprayed (APS) coatings of TiO2 for photocatalytic application

    Czech Academy of Sciences Publication Activity Database

    Štengl, Václav; Murafa, Nataliya; Ctibor, Pavel; Bakardjieva, Snejana; Černý, Zbyněk; Zahálka, F.

    Verona: Italian Ceramic Federation, 2008 - (Bellosi, A.; Babini, G.), 6-P139-ID773 ISBN 978-88-8080-084-2. [International congress on Ceramics/2nd./. Verona (IT), 29.06.2008-04.07.2008] R&D Projects: GA AV ČR IAAX00430803 Institutional research plan: CEZ:AV0Z40320502; CEZ:AV0Z20430508 Keywords : Plasma spray ing * titania * photocatalytic testing * HRTEM Subject RIV: JH - Ceramics, Fire-Resistant Materials and Glass http://www.icc2.org/

  3. Plasma Sprayed Resistors

    OpenAIRE

    Anderson, J. C.; Smith, D. P. H.

    1980-01-01

    A range of films of mixed composition, prepared by arc plasma spraying, has been investigated. Both free powder and powder in a plastic binder forming a rod have been used in the spray process. A variety of mixtures of insulators, metals and semiconductors has been examined and it is shown that resistivity/temperature curves for the specimens produced have in general two points of inflection, the temperatures of which vary with composition. This allows prediction of a composition giving low T...

  4. Mechanical Properties of Double-Layer and Graded Composite Coatings of YSZ Obtained by Atmospheric Plasma Spraying

    Science.gov (United States)

    Carpio, Pablo; Rayón, Emilio; Salvador, María Dolores; Lusvarghi, Luca; Sánchez, Enrique

    2016-04-01

    Double-layer and graded composite coatings of yttria-stabilized zirconia were sprayed on metallic substrates by atmospheric plasma spray. The coating architecture was built up by combining two different feedstocks: one micro- and one nanostructured. Microstructural features and mechanical properties (hardness and elastic modulus) of the coatings were determined by FE-SEM microscopy and nanoindentation technique, respectively. Additional adherence and scratch tests were carried out in order to assess the failure mechanisms occurring between the layers comprising the composites. Microstructural inspection of the coatings confirms the two-zone microstructure. This bimodal microstructure which is exclusive of the layer obtained from the nanostructured feedstock negatively affects the mechanical properties of the whole composite. Nanoindentation tests suitably reproduce the evolution of mechanical properties through coatings thickness on the basis of the position and/or amount of nanostructured feedstock used in the depositing layer. Adhesion and scratch tests show the negative effect on the coating adhesion of layer obtained from the nanostructured feedstock when this layer is deposited on the bond coat. Thus, the poor integrity of this layer results in lower normal stresses required to delaminate the coating in the adhesion test as well as minor critical load registered by using the scratch test.

  5. The effect of YBa2Cu3O7-x powder characteristics on thick coatings prepared by atmospheric plasma spraying

    International Nuclear Information System (INIS)

    The development of superconducting YBa2Cu3O7-x plasma sprayed coatings on metal substrates can be very useful for applications such as targets for thin-film deposition techniques (sputtering, laser ablation, ion assisted deposition) or magnetic shielding, due to the brittle nature of bulk superconductors. The plasma spraying technique is very flexible and can be used for manufacturing components with a large variety of geometries. This technique requires the use of powders with good rheological characteristics. In this study, YBa2Cu3O7-x powders were produced by using the conventional solid-state reaction route and also by spray drying a solution of nitrate precursors. Both powders, as well as mixtures of them, were plasma sprayed to develop coatings on stainless-steel substrates, with the aim of studying the effect of the feedstock powder characteristics on the coating properties. It was found that by optimizing the plasma spraying conditions, good quality coatings could be obtained. However, the powder morphology and homogeneity significantly affect the coating quality. More homogeneous powders lead to better results, the spray-dried powder being the best because of its enhanced rheological properties and good morphology. (author)

  6. The possibilities of atmospheric plasma-spraying application to obtain hydroxyapatite coatings on the stainless steel samples

    Directory of Open Access Journals (Sweden)

    Mihailović Marija D.

    2013-01-01

    Full Text Available For decades, the standard metallic materials for hip implants, besides the 316LVM stainless steel, were titanium- and cobalt/chromium-based alloys. Although bioinert, due to their corrosion resistance, they are not biocompatible. Contemporary surgical implants are not made just of bioinert metal anymore, but with deposited bioactive hydroxyapatite (HAp coating. Hydroxyapatite is chemically identical with the mineral constituent of bones and teeth, what besides its biocompatibility provides bioactivity as well. The HAp limitations are, however, weak tensile strength and low fatigue resistance for long term loadings, if used alone. This is the reason for HAp to be deposited onto the surgical implant, and to enable its bioactivity, what means intergrowth with bones, and therefore the long-lasting and mechanical stable non-cemented prosthesis. This is important predominantly because the need for such prostheses for younger population, and a better life quality. There are several contemporary techniques that have been used for deposition of these coatings onto the metal implant. The possibilities of atmospheric plasma-spraying for obtaining the stable HAp coatings on the 316LVM stainless steel, ordinary used as a standard material for hip implants production are presented in this paper. The coatings of a commercially available hydroxyapatite powder were plasma-sprayed onto the specimens of medical grade 316LVM stainless steel under various operating conditions. The optical microscopy was used for microstructure and porosity characterization, while coating morphology and Ca/P ratio were analyzed using SEM equipped with EDX. Coating microstructure varied from a porous to a glassy structure, depending on operating conditions applied and coating thickness. Coating porosity was determined to be at the lower required limit requested for the bone-coating intergrowth possibility, but nevertheless adhesion measurements showed good results. The Ca/P ratio was

  7. Corrosion performance of atmospheric plasma sprayed alumina coatings on AZ31B magnesium alloy under immersion environment

    Directory of Open Access Journals (Sweden)

    D. Thirumalaikumarasamy

    2014-12-01

    Full Text Available Plasma sprayed ceramic coatings are successfully used in many industrial applications, where high wear and corrosion resistance with thermal insulation are required. The alumina powders were plasma sprayed on AZ31B magnesium alloy with three different plasma spraying parameters. In the present work, the influence of plasma spray parameters on the corrosion behavior of the coatings was investigated. The corrosion behavior of the coated samples was evaluated by immersion corrosion test in 3.5 wt% NaCl solution. Empirical relationship was established to predict the corrosion rate of plasma sprayed alumina coatings by incorporating process parameters. The experiments were conducted based on a three factor, five-level, central composite rotatable design matrix. The developed relationship can be effectively used to predict the corrosion rate of alumina coatings at 95% confidence level. The results indicate that the input power has the greatest influence on corrosion rate, followed by stand-off distance and powder feed rate.

  8. Fabrication and evaluation of atmospheric plasma spraying WC-Co-Cu-MoS{sub 2} composite coatings

    Energy Technology Data Exchange (ETDEWEB)

    Yuan Jianhui [Key Laboratory of Inorganic Coating Materials, Shanghai Institute of Ceramics (SIC), Chinese Academy of Sciences (CAS), Dingxi 1295, Changning, Shanghai, 200050 (China); Zhu Yingchun, E-mail: yzhu@mail.sic.ac.cn [Key Laboratory of Inorganic Coating Materials, Shanghai Institute of Ceramics (SIC), Chinese Academy of Sciences (CAS), Dingxi 1295, Changning, Shanghai, 200050 (China); Zheng Xuebing; Ji Heng; Yang Tao [Key Laboratory of Inorganic Coating Materials, Shanghai Institute of Ceramics (SIC), Chinese Academy of Sciences (CAS), Dingxi 1295, Changning, Shanghai, 200050 (China)

    2011-02-03

    Research highlights: > Protective WC-Co-based coatings containing solid lubricant Cu and MoS{sub 2} used in wear applications were investigated in this study. > It was found that the MoS{sub 2} composition in the feed powder was kept in WC-Co-Cu-MoS{sub 2} coatings, and the decomposition and decarburization of WC in APS process were improved. > Combining the wear resistance of WC with the lubricating properties of Cu and MoS{sub 2} has an extremely beneficial effect on improving the tribological performance of the resulting coating. - Abstract: Protective WC-Co-based coatings containing solid lubricant Cu and MoS{sub 2} used in wear applications were investigated in this study. These coatings were deposited on mild steel substrates by atmospheric plasma spraying (APS). The feedstock powders were prepared by mechanically mixing the solid lubricant powders and WC-Co powder, followed by sintering and crushing the mixtures to avoid different particle flighting trajectories at plasma. The tribological properties of the coatings against stainless steel balls were examined by ball-on-disk (BOD) tribometer under normal atmospheric condition. The microstructure of the coatings was studied by optical microscope, scanning electron microscope and X-ray diffraction. It was found that the MoS{sub 2} composition in the feed powder was kept in WC-Co-Cu-MoS{sub 2} coatings, and the decomposition and decarburization of WC in APS process were improved, which were attributed to the protection of Cu around them. The friction and wear behaviors of all the WC-Co-Cu-MoS{sub 2} coatings were superior to that of WC-Co coating. Such behavior was associated to different wear mechanisms operating for WC-Co coating and the WC-Co-Cu-MoS{sub 2} coatings.

  9. Modelling the Plasma Jet in Multi-Arc Plasma Spraying

    Science.gov (United States)

    Bobzin, K.; Öte, M.; Schein, J.; Zimmermann, S.; Möhwald, K.; Lummer, C.

    2016-08-01

    Particle in-flight characteristics in atmospheric plasma spraying process are determined by impulse and heat energy transferred between the plasma jet and injected powder particles. One of the important factors for the quality of the plasma-sprayed coatings is thus the distribution of plasma gas temperatures and velocities in plasma jet. Plasma jets generated by conventional single-arc plasma spraying systems and their interaction with powder particles were subject matter of intensive research. However, this does not apply to plasma jets generated by means of multi-arc plasma spraying systems yet. In this study, a numerical model has been developed which is designated to dealing with the flow characteristics of the plasma jet generated by means of a three-cathode spraying system. The upstream flow conditions, which were calculated using a priori conducted plasma generator simulations, have been coupled to the plasma jet simulations. The significances of the relevant numerical assumptions and aspects of the models are analyzed. The focus is placed on to the turbulence and diffusion/demixing modelling. A critical evaluation of the prediction power of the models is conducted by comparing the numerical results to the experimental results determined by means of emission spectroscopic computed tomography. It is evident that the numerical models exhibit a good accuracy for their intended use.

  10. Improvement in tribological properties of atmospheric plasma-sprayed WC-Co coating followed by Cu electrochemical impregnation

    Energy Technology Data Exchange (ETDEWEB)

    Yuan Jianhui [Key Laboratory of Inorganic Coating Materials, Shanghai Institute of Ceramics (SIC), Chinese Academy of Sciences (CAS), Dingxi 1295, Changning, Shanghai 200050 (China); Zhu Yingchun, E-mail: yzhu@mail.sic.ac.cn [Key Laboratory of Inorganic Coating Materials, Shanghai Institute of Ceramics (SIC), Chinese Academy of Sciences (CAS), Dingxi 1295, Changning, Shanghai 200050 (China); Zheng Xuebing; Ruan Qichao; Ji Heng [Key Laboratory of Inorganic Coating Materials, Shanghai Institute of Ceramics (SIC), Chinese Academy of Sciences (CAS), Dingxi 1295, Changning, Shanghai 200050 (China)

    2009-06-30

    The WC-Co coating obtained by atmospheric plasma spraying (APS) was modified by Cu electrochemical impregnation. The copper has infiltrated into and filled up the pores in WC-Co coating. The tribological properties of the coating against the stainless steel ball as sliding pairs were investigated with a ball-on-disc (BOD) configuration in air at room temperature. The as-prepared samples were characterized by means of optical microscope, scanning electron microscope and X-ray diffraction. It was found that the frictional behavior of the WC-Co coating followed by Cu electrochemical impregnation was superior to that of WC-Co coating. The wear mechanism of the WC-Co coating followed by Cu electrochemical impregnation was microcutting, whilst that of a WC-Co coating was the fatigue wear. The improvement in tribological properties of the WC-Co coating followed by Cu electrochemical impregnation was attributed to the formation of self-lubricating Cu film on the wear surface which induces the transformation of wear mechanism.

  11. Improvement in tribological properties of atmospheric plasma-sprayed WC-Co coating followed by Cu electrochemical impregnation

    International Nuclear Information System (INIS)

    The WC-Co coating obtained by atmospheric plasma spraying (APS) was modified by Cu electrochemical impregnation. The copper has infiltrated into and filled up the pores in WC-Co coating. The tribological properties of the coating against the stainless steel ball as sliding pairs were investigated with a ball-on-disc (BOD) configuration in air at room temperature. The as-prepared samples were characterized by means of optical microscope, scanning electron microscope and X-ray diffraction. It was found that the frictional behavior of the WC-Co coating followed by Cu electrochemical impregnation was superior to that of WC-Co coating. The wear mechanism of the WC-Co coating followed by Cu electrochemical impregnation was microcutting, whilst that of a WC-Co coating was the fatigue wear. The improvement in tribological properties of the WC-Co coating followed by Cu electrochemical impregnation was attributed to the formation of self-lubricating Cu film on the wear surface which induces the transformation of wear mechanism.

  12. Improvement in tribological properties of atmospheric plasma-sprayed WC-Co coating followed by Cu electrochemical impregnation

    Science.gov (United States)

    Yuan, Jianhui; Zhu, Yingchun; Zheng, Xuebing; Ruan, Qichao; Ji, Heng

    2009-06-01

    The WC-Co coating obtained by atmospheric plasma spraying (APS) was modified by Cu electrochemical impregnation. The copper has infiltrated into and filled up the pores in WC-Co coating. The tribological properties of the coating against the stainless steel ball as sliding pairs were investigated with a ball-on-disc (BOD) configuration in air at room temperature. The as-prepared samples were characterized by means of optical microscope, scanning electron microscope and X-ray diffraction. It was found that the frictional behavior of the WC-Co coating followed by Cu electrochemical impregnation was superior to that of WC-Co coating. The wear mechanism of the WC-Co coating followed by Cu electrochemical impregnation was microcutting, whilst that of a WC-Co coating was the fatigue wear. The improvement in tribological properties of the WC-Co coating followed by Cu electrochemical impregnation was attributed to the formation of self-lubricating Cu film on the wear surface which induces the transformation of wear mechanism.

  13. Influence of atmospheric plasma spray parameters on YSZ coatings obtained from micro and nano structured feedstocks; Influencia de los parametros de proyeccion por plasma atmosferico en recubrimientos de YSZ obtenidos a partir de polvos micro y nanoestructurados

    Energy Technology Data Exchange (ETDEWEB)

    Carpio, P.; Bannier, E.; Borrell, A.; Salvador, M. d.; Sanchez, E.

    2014-07-01

    In the present work, the influence of atmospheric plasma spray (APS) parameters on the deposition of two commercial YSZ feedstocks, one conventional and one non-conductor's, has been studied. First the study focused on how the variability of the different parameters affects the particle behaviour during spraying. For this purpose, a sensor which enables to measure the particle temperature and velocity inside the plasma was used. Once the spraying parameters influence was known, both powders were deposited by APS onto stainless steel substrates modifying the higher influencing parameters. These coatings have been characterised and the influence of the particle behaviour on the coating microstructure and properties has been analysed. This work concludes the spraying parameters variation affects on the particle velocity and temperature inside the plasma plume and this behaviour influences, in turn but in a different way, on the final coating characteristics when using different powders (micro- and nano structured). (Author)

  14. Plasma-Spraying Ceramics Onto Smooth Metallic Substrates

    Science.gov (United States)

    Miller, Robert A.; Brindley, William J.; Rouge, Carl J.; Leissler, George

    1992-01-01

    In fabrication process, plasma-sprayed ceramic coats bonded strongly to smooth metallic surfaces. Principal use of such coats in protecting metal parts in hot-gas paths of advanced gas turbine engines. Process consists of application of initial thin layer of ceramic on smooth surface by low-pressure-plasma spraying followed by application of layer of conventional, low-thermal-conductivity atmospheric-pressure plasma-sprayed ceramic.

  15. Effect of helium plasma gas flow rate on the properties of WC-12 wt.%Co coatings sprayed by atmospheric plasma

    Directory of Open Access Journals (Sweden)

    Mihailo R. Mrdak

    2014-06-01

    Full Text Available The cermet coatings of WC-12wt.%Co are extensively used to improve the wear resistance of a wide range of technical components. This paper analyses the influence of the plasma gas flow of helium on the microstructure and mechanical properties of WC-12wt.%Co coatings deposited by plasma spraying at atmospheric pressure (APS. In order to obtain homogeneous and denser coatings, three different flows of He ( 8 l/min., 16 l/min. and 32 l/min were used in the research. With the application of He, coatings achieved higher values of hardness due to less degradation of the primary WC carbides. The main goal was to deposit dense and homogeneous layers of WC-12wt.%Co coatings with improved wear resistance for different applications. The test results of the microstructure of the layers were evaluated under a light microscope. The analysis of the microstructure and the mechanical properties of the deposited layers was made in accordance with the standard of Pratt-Whitney. The morphology of the powder particles and the microstructure of the best coating was examined on the SEM (scanning electron microscope. The evaluation of the mechanical properties of the layers was done by applying the HV0.3 method for microhardness testing and by applying tensile testing to test the bond strength. The research has shown that the flow of He plasma gas significantly affects the microstructure, the mechanical properties and the structure of WC-12 wt.%Co coatings.

  16. Atmospheric plasma sprayed (APS) coatings of Al2O3–13%TiO2 for photocatalytic application

    Czech Academy of Sciences Publication Activity Database

    Ctibor, Pavel; Štengl, Václav; Neufuss, Karel

    Trollhattan: Cité Mondiale- Bordeaux, 2009 - (Lacombe, S.), s. 32-35 ISBN N. [Journées Européennes de la PhotocatalyseJEP 2009. Bordeaux (FR), 21.09.2009-22.09.2009] R&D Projects: GA AV ČR IAAX00430803 Institutional research plan: CEZ:AV0Z20430508; CEZ:AV0Z40320502 Keywords : Alumina * titania * plasma spraying * bangap * rate constant Subject RIV: JK - Corrosion ; Surface Treatment of Materials

  17. Design and optimization of coating structure for the thermal barrier coatings fabricated by atmospheric plasma spraying via finite element method

    Directory of Open Access Journals (Sweden)

    L. Wang

    2014-06-01

    Full Text Available The first prerequisite for fabricating the thermal barrier coatings (TBCs with excellent performance is to find an optimized coating structure with high thermal insulation effect and low residual stress. This paper discusses the design and optimization of a suitable coating structure for the TBCs prepared by atmospheric plasma spraying (APS using the finite element method. The design and optimization processes comply with the rules step by step, as the structure develops from a simple to a complex one. The research results indicate that the suitable thicknesses of the bond-coating and top-coating are 60–120 μm and 300–420 μm, respectively, for the single ceramic layer YSZ/NiCoCrAlY APS-TBC. The embedded interlayer (50 wt.%YSZ + 50 wt.%NiCoCrAlY will further reduce the residual stress without sacrificing the thermal insulation effect. The double ceramic layer was further considered which was based on the single ceramic layer TBC. The embedded interlayer and the upper additional ceramic layer will have a best match between the low residual stress and high thermal insulation effect. Finally, the optimized coating structure was obtained, i.e., the La2Ce2O7(LC/YSZ/Interlayer/NiCoCrAlY coating structure with appropriate layer thickness is the best choice. The effective thermal conductivity of this optimized LC/YSZ/IL/BL TBC is 13.2% lower than that of the typical single ceramic layer YSZ/BL TBC.

  18. Ultrasonic Plasma Spray--A New Plasma Spray Process

    Institute of Scientific and Technical Information of China (English)

    LU Zhi-qing; ZHANG Hua-tang; WEN Xiong-wei; LI Lu-ming

    2004-01-01

    The method of arc- ultrasonic is introduced into plasma spray process. The process of spray ZrO2-NiCoCr AlY thermal barrier coatings (TBCs) using air plasma spray (APS) process is studied. A exciting source which can be adjusted from audio frequency to several hundred thousand Hertz is designed successfully. The ultrasonic exciting source is coupled with conventional DC spraying power supply. A few ultrasonic frequencies are selected in the testing. Several parts of the coatings with the coupling arc- ultrasonic are compared with the coatings without it. The results show: with 50 kHz and 80 kHz ultrasound, the coating qualities are improved, whereas 30 kHz has an opposite effect.

  19. The Microstructure Stability of Atmospheric Plasma-Sprayed MnCo2O4 Coating Under Dual-Atmosphere (H2/Air) Exposure

    Science.gov (United States)

    Hu, Ying-Zhen; Li, Cheng-Xin; Zhang, Shan-Lin; Yang, Guan-Jun; Luo, Xiao-Tao; Li, Chang-Jiu

    2016-01-01

    Based on the specific structure of tubular solid oxide fuel cells, good chemical, microstructural, and phase stabilities for the protective coating are required in both the oxidizing and reducing environments. In this work, MnCo2O4 coatings were deposited onto porous Ni50Cr50-Al2O3 substrate by atmospheric plasma spray. The coated samples were tested at 800 °C with the coating exposed in air environment and the substrate in H2 environment. Reducing and pre-oxidizing treatments were performed prior to the stability test. The microstructural stability, phase composition, and electrical properties of the tested coatings were investigated. The surface morphology exhibited an excellent surface stability, and no obvious crystal coarsening was observed. With enhancement of the testing duration, the area-specific resistance presented a decreasing trend attributed to increase in the contact interface and densification of the upper layer. The cross-section views presented a dense upper layer and a relatively porous bottom layer. The x-ray diffraction results also indicated a single MnCo2O4 phase in the upper layer exposed to air environment and a reduced phase structure in the bottom layer from the substrate side. The evolution mechanism between the oxidation frontier and the reduction interface was then discussed.

  20. Plasma spraying system with distributed controlling

    Institute of Scientific and Technical Information of China (English)

    李春旭; 陈克选; 张成

    2003-01-01

    A distributed control system is designed for plasma spraying equipment and the configurations of system software and hardware is discussed. Through founding an expert database, the spraying process parameters are worked out and the initialization and control of spraying process are realized. The plasma spraying system with this control configuration can simplify the spraying operation, improve automation level of spray process, and approach the experience criterion as soon as possible.

  1. Plasma sprayed Ce:YAG

    Czech Academy of Sciences Publication Activity Database

    Ctibor, Pavel; Pala, Zdeněk; Nevrlá, Barbara; Kubát, J.

    Düsseldorf: DVS Media GmbH, 2014, s. 593-598. (DVS-Berichte. 302). ISBN 978-3-87155-574-9. [ITSC 2014 :Interational Thermal Spray Conference and Exposition. Barcelona (ES), 21.05.2014-23.05.2014] Institutional support: RVO:61389021 Keywords : Plasma spraying * YAG * scintallator * thermal post-treatment Subject RIV: JH - Ceramics, Fire-Resistant Materials and Glass http://www.dvs-media.eu/media/pdf/inhalt_300302.pdf

  2. Atmospheric plasma sprayed (APS) coatings of Al2O3–TiO2 system for photocatalytic application

    Czech Academy of Sciences Publication Activity Database

    Štengl, Václav; Ageorges, H.; Ctibor, Pavel; Murafa, Nataliya

    2009-01-01

    Roč. 8, č. 5 (2009), s. 733-738. ISSN 1474-905X. [European Meeting on Solar Chemistry and Photocatalysis:Environmental Applications /5th./. Palermo, 04.10.2008-08.10.2008] R&D Projects: GA AV ČR IAAX00430803 Institutional research plan: CEZ:AV0Z40320502; CEZ:AV0Z20430508 Keywords : Alumina * titania * plasma spraying * reflectivity * bangap * phase composition Subject RIV: JK - Corrosion ; Surface Treatment of Materials Impact factor: 2.708, year: 2009

  3. PROPERTIES OF THE ZRO2MGO/MGZRO3NICR/NICR TRIPLELAYER THERMAL BARRIER COATING DEPOSITED BY THE ATMOSPHERIC PLASMA SPRAY PROCESS

    OpenAIRE

    MRDAK MIHAILO R.

    2016-01-01

    This paper presents the results of the examinations of TBC ZrO2MgO / MgZrO3NiCr / NiCr thermal barrier layers deposited by the plasma spray process at the atmospheric pressure on substrates of Al alloys. In order to obtain the structural and mechanical properties of layers, which will provide a good heat and abrasion protection of the tail elevators of aircraft J-22 when firing "Lightning" and "Thunder" rockets, the deposition of three powder types was performed on 0.6 mm thick Al alloy subst...

  4. Plasma Spraying of Silicates

    Czech Academy of Sciences Publication Activity Database

    Chráska, Pavel; Neufuss, Karel; Kolman, Blahoslav Jan; Dubský, Jiří

    Materials Park, OH : ASM International, 1998 - (Berndt, C.), s. 477-481 ISBN 0-87170-618-0. [United Thermal Spray Conference /1./. Indianapolis (US), 15.09.1997-18.09.1997] R&D Projects: GA ČR GA104/96/1353; GA ČR GA202/95/0216 Subject RIV: JH - Ceramics, Fire-Resistant Materials and Glass

  5. Plasma spray for forming nanostructured thermal barrier coatings

    Institute of Scientific and Technical Information of China (English)

    2005-01-01

    Nanocrystalline powders of yttrium partially stabilized zirconia (YPSZ) are reprocessed into agglomerated feedstocks for plasma spraying thermal barrier coatings (TBCs), using the methods of ball milling, slurry dispersion, spray drying, and heat treatment. Atmospheric plasma is used to spray the agglomerated nanocrystalline particle feedstocks and coatings were deposited on the substrate of Ni-based superalloy. Scanning electron microscopy (SEM) is used to examine the morphology and cross-section of the agglomerated feedstocks and the free-section and cross-section of the nanostructured TBCs. Experimental results show that the agglomerated nanocrystalline particles are spherical and dense. Unlike conventional plasma-sprayed coatings, the micron/nano/micron sandwich structure can be found in the nanostructured YPSZ coatings deposited by atmospheric plasma spraying.

  6. Plasma Spraying Reclaims Compressor Housings

    Science.gov (United States)

    Leissler, George W.; Yuhas, John S.

    1991-01-01

    Plasma-spraying process used to build up material in worn and pitted areas. Newly applied material remachined to specified surface contours. Effective technique for addition of metal to out-of-tolerance magnesium-alloy turbine-engine compressor housings.

  7. Establishing empirical relationships to predict porosity level and corrosion rate of atmospheric plasma-sprayed alumina coatings on AZ31B magnesium alloy

    Directory of Open Access Journals (Sweden)

    D. Thirumalaikumarasamy

    2014-06-01

    Full Text Available Plasma sprayed ceramic coatings are successfully used in many industrial applications, where high wear and corrosion resistance with thermal insulation are required. In this work, empirical relationships were developed to predict the porosity and corrosion rate of alumina coatings by incorporating independently controllable atmospheric plasma spray operational parameters (input power, stand-off distance and powder feed rate using response surface methodology (RSM. A central composite rotatable design with three factors and five levels was chosen to minimize the number of experimental conditions. Within the scope of the design space, the input power and the stand-off distance appeared to be the most significant two parameters affecting the responses among the three investigated process parameters. A linear regression relationship was also established between porosity and corrosion rate of the alumina coatings. Further, sensitivity analysis was carried out and compared with the relative impact of three process parameters on porosity level and corrosion rate to verify the measurement errors on the values of the uncertainty in estimated parameters.

  8. Effects of hBN Content on the Microstructure and Properties of Atmospheric Plasma-Sprayed NiCr/Cr3C2-hBN Composite Coatings

    Science.gov (United States)

    Cao, Yuxia

    2016-04-01

    NiCr/Cr3C2-hBN composite coatings with different contents of hBN were prepared by atmospheric plasma-spray technology. The microstructural, mechanical, and tribological properties of the coatings were systematically investigated. The results show that the flowability and apparent density of NiCr/Cr3C2-hBN composite powders, as well as the microhardness and tensile strength of the NiCr/Cr3C2-hBN composite coating, gradually decrease with the increase of hBN in the composite powders. The addition of hBN is benefit to the friction coefficient of the coatings, but it is positive to the wear rate. When the content of hBN is up to 20%, the friction coefficient of the composite coating is lowest, but the wear rate of the composite coating is highest.

  9. Coanda-Assisted Spray Manipulation Implementation to Plasma Spray

    OpenAIRE

    Mabey, Katie E.

    2011-01-01

    Coanda-assisted Spray Manipulation (CSM) is a means of modifying the direction of a jet. Previous isothermal static vectoring research is expanded to plasma spray. Two- dimensional Particle Image Velocimetry (PIV) was used to determine the vectoring results for small angles between 5-10°. Suitable parameters were determined for use on a plasma spray gun for small angle vectoring. Three-dimensional PIV was used to determine the elect of high speed rotation on a vectored jet. A 2-piece CSM coll...

  10. Containment atmosphere response to external sprays

    International Nuclear Information System (INIS)

    The application of external sprays to a containment steel shell can be an effective energy removal method and has been proposed in the passive AP-600 design. Reduction of the steel shell temperature in contact with the containment atmosphere enhances both heat and mass transfer driving forces. Large scale experimental data in this area is scarce, therefore the measurements obtained from the E series tests conducted at the German HDR facility deserve special attention. These long term tests simulated various severe accident conditions, including external spraying of the hemispherical steel shell. This investigation focuses upon the integral response of the HDR containment atmosphere during spray periods and upon methods by which lumped parameter system codes, like CONTAIN, model the underlying condensation phenomena. Increases in spray water flowrates above a minimum value were ineffective at improving containment pressure reduction since the limiting resistance for energy transfer lies in the noncondensable-vapor boundary layer at the inner condensing surface. The spray created an unstable condition by cooling the upper layers of a heated atmosphere and thus inducing global natural circulation flows in the facility and subsequently, abrupt changes in lighter-than-air noncondensable (J2/He) concentrations. Modeling results using the CONTAIN code are outlined and code limitations are delineated

  11. Containment atmosphere response to external sprays

    Energy Technology Data Exchange (ETDEWEB)

    Green, J.; Almenas, K. [Univ. of Maryland, College Park, MD (United States)

    1995-09-01

    The application of external sprays to a containment steel shell can be an effective energy removal method and has been proposed in the passive AP-600 design. Reduction of the steel shell temperature in contact with the containment atmosphere enhances both heat and mass transfer driving forces. Large scale experimental data in this area is scarce, therefore the measurements obtained from the E series tests conducted at the German HDR facility deserve special attention. These long term tests simulated various severe accident conditions, including external spraying of the hemispherical steel shell. This investigation focuses upon the integral response of the HDR containment atmosphere during spray periods and upon methods by which lumped parameter system codes, like CONTAIN, model the underlying condensation phenomena. Increases in spray water flowrates above a minimum value were ineffective at improving containment pressure reduction since the limiting resistance for energy transfer lies in the noncondensable-vapor boundary layer at the inner condensing surface. The spray created an unstable condition by cooling the upper layers of a heated atmosphere and thus inducing global natural circulation flows in the facility and subsequently, abrupt changes in lighter-than-air noncondensable (J{sub 2}/He) concentrations. Modeling results using the CONTAIN code are outlined and code limitations are delineated.

  12. Monitoring Coating Thickness During Plasma Spraying

    Science.gov (United States)

    Miller, Robert A.

    1990-01-01

    High-resolution video measures thickness accurately without interfering with process. Camera views cylindrical part through filter during plasma spraying. Lamp blacklights part, creating high-contrast silhouette on video monitor. Width analyzer counts number of lines in image of part after each pass of spray gun. Layer-by-layer measurements ensure adequate coat built up without danger of exceeding required thickness.

  13. Plasma Spraying Of Dense, Rough Bond Coats

    Science.gov (United States)

    Miller, Robert A.; Edmonds, Brian J.; Leissler, George W.

    1988-01-01

    Simple modification of plasma torch facilitates spraying of coarse powders. Shape of nozzle changed to obtain decrease in velocity of gas and consequent increase in time particles spend in flame before impact on substrate. Increased residence time allows melting of coarser powders, spraying of which results in rougher bond surfaces.

  14. Properties of Plasma and HVOF Sprayed Coatings

    Directory of Open Access Journals (Sweden)

    Wojciech Żórawski

    2012-11-01

    Full Text Available The work compares the properties of plasma and HVOF thermally sprayed coatings obtained by blending the NiCrBSi and Fe2O3 powders. The deposition was performed by means of the Plancer PN-120 and the Diamond Jet guns for plasma spraying and HVOF spraying respectively. The SEM (EDS method was employed to study the microstructure of the produced coatings. Although the blended powders differ in particle size, shape, and distribution, it is possible to obtain composite coatings with an NiCrBSi matrix containing iron oxides. Except for a different microstructure, plasma and HVOF coatings have a different phase composition, which was examined using the Bruker D-8 Advance diffractometer. Studies of the coatings wear and scuffing resistance showed that an optimal content of Fe2O3 is about 26 % for plasma sprayed coatings and 22.5 % for HVOF deposited coatings.

  15. PROPERTIES OF PLASMA AND HVOF SPRAYED COATINGS

    Directory of Open Access Journals (Sweden)

    Otakar Bokůvka

    2012-11-01

    Full Text Available The article compares the properties of plasma and HVOF thermally sprayed coatings obtained by blending the NiCrBSi and Fe2O3 powders. The deposition was performed by means of the Plancer PN-120 and the Diamond Jet guns for plasma spraying and HVOF spraying respectively. The SEM (EDS method was employed to study the microstructure of the produced coatings. Although the blended powders differ in particle size, shape, and distribution, it is possible to obtain composite coatings with an NiCrBSi matrix containing iron oxides. Except for a different microstructure, plasma and HVOF coatings have a different phase composition, which was examined using the Bruker D-8 Advance diffractometer. Studies of the coatings wear and scuffing resistance showed that an optimal content of Fe2O3 is about 26 % for plasma sprayed coatings and 22.5 % for HVOF deposited coatings.

  16. Boron carbide synthesis at plasma spray process

    Czech Academy of Sciences Publication Activity Database

    Ctibor, Pavel; Brožek, Vlastimil; Hofman, R.

    Bari : Department of Chemistry, University of Bari, 2003 - (d'Agostino, R.; Favia, P.; Fracassi, F.; Palumbo, F.). s. 631 [International Symposium on Plasma Chemistry/16th./. 22.06.2003-27.06.2003, Taormina] Institutional research plan: CEZ:AV0Z2043910 Keywords : boron carbide , plasma spray process Subject RIV: BL - Plasma and Gas Discharge Physics

  17. Creep of plasma sprayed zirconia

    Science.gov (United States)

    Firestone, R. F.; Logan, W. R.; Adams, J. W.

    1982-01-01

    Specimens of plasma-sprayed zirconia thermal barrier coatings with three different porosities and different initial particle sizes were deformed in compression at initial loads of 1000, 2000, and 3500 psi and temperatures of 1100 C, 1250 C, and 1400 C. The coatings were stabilized with lime, magnesia, and two different concentrations of yttria. Creep began as soon as the load was applied and continued at a constantly decreasing rate until the load was removed. Temperature and stabilization had a pronounced effect on creep rate. The creep rate for 20% Y2O3-80% ZrO2 was 1/3 to 1/2 that of 8% Y2O3-92% ZrO2. Both magnesia and calcia stabilized ZrO2 crept at a rate 5 to 10 times that of the 20% Y2O3 material. A near proportionality between creep rate and applied stress was observed. The rate controlling process appeared to be thermally activated, with an activation energy of approximately 100 cal/gm mole K. Creep deformation was due to cracking and particle sliding.

  18. Plasma-Spray Metal Coating On Foam

    Science.gov (United States)

    Cranston, J.

    1994-01-01

    Molds, forms, and other substrates made of foams coated with metals by plasma spraying. Foam might be ceramic, carbon, metallic, organic, or inorganic. After coat applied by plasma spraying, foam left intact or removed by acid leaching, conventional machining, water-jet cutting, or another suitable technique. Cores or vessels made of various foam materials plasma-coated with metals according to method useful as thermally insulating containers for foods, liquids, or gases, or as mandrels for making composite-material (matrix/fiber) parts, or making thermally insulating firewalls in automobiles.

  19. Plasma Sprayed Hydroxyapatite Coatings: Influence of Spraying Power on Microstructure

    International Nuclear Information System (INIS)

    The plasma sprayed hydroxyapatite (HA) coatings are used on metallic implants to enhance the bonding between the implant and bone in human body. The coating process was implemented at different spraying power for each spraying condition. The coatings formed from a rapid solidification of molten and partly molten particles that impact on the surface of substrate at high velocity and high temperature. The study was concentrated on different spraying power that is between 23 to 31 kW. The effect of different power on the coatings microstructure was investigated using scanning electron microscope (SEM) and phase composition was evaluated using X-ray diffraction (XRD) analysis. The coatings surface morphology showed distribution of molten, partially melted particles and some micro-cracks. The produced coatings were found to be porous as observed from the cross-sectional morphology. The coatings XRD results indicated the presence of crystalline phase of HA and each of the patterns was similar to the initial powder. Regardless of different spraying power, all the coatings were having similar XRD patterns.

  20. PROPERTIES AND STRUCTURE OF TUNGSTENCARBIDE – COBALT COATINGS DEPOSITED BY THE APS – PLASMA SPRAY PROCESS

    OpenAIRE

    Mihailo R. Mrdak

    2013-01-01

    The aim of this study was to optimize the parameters of the plasma spray and to deposit WC17Co layers with optimal structural - mechanical characteristics. The powder was deposited by the plasma spraying process at the atmospheric pressure (APS). When choosing the parameters, the flow of the He plasma gas was taken as the basic parameter. In relation to other gases, helium does not react with the powder,it produces a denser plasma with a lower heat content and it incorporate...

  1. Automatic targeting of plasma spray gun

    International Nuclear Information System (INIS)

    A means for monitoring the material portion in the flame of a plasma spray gun during spraying operations is described. A collimated detector, sensitive to certain wavelengths of light emission, is used to locate the centroid of the material with each pass of the gun. The response from the detector is then relayed to the gun controller to be used to automatically realign the gun

  2. Automatic targeting of plasma spray gun

    Science.gov (United States)

    Abbatiello, Leonard A.; Neal, Richard E.

    1978-01-01

    A means for monitoring the material portion in the flame of a plasma spray gun during spraying operations is provided. A collimated detector, sensitive to certain wavelengths of light emission, is used to locate the centroid of the material with each pass of the gun. The response from the detector is then relayed to the gun controller to be used to automatically realign the gun.

  3. Boron carbide synthesis by plasma spray process

    Czech Academy of Sciences Publication Activity Database

    Ctibor, Pavel; Brožek, Vlastimil; Hofman, R.

    Bari : Department of Chemistry, University of Bari, 2003 - (d'Agostino, R.; Favia, P.; Fracassi, F.; Palumbo, F.), s. - [International Symposium on Plasma Chemistry/16th./. Taormina (IT), 22.06.2003-27.06.2003] R&D Projects: GA ČR GA104/01/0149 Institutional research plan: CEZ:AV0Z2043910 Keywords : boron carbide , plasma spray, synthesis Subject RIV: BL - Plasma and Gas Discharge Physics

  4. Dielectric properties of plasma sprayed silicates

    Czech Academy of Sciences Publication Activity Database

    Ctibor, Pavel; Sedláček, J.; Neufuss, Karel; Dubský, Jiří; Chráska, Pavel

    -, č. 31 (2005), s. 315-321. ISSN 0272-8842 R&D Projects: GA ČR(CZ) GA202/03/0708 Institutional research plan: CEZ:AV0Z20430508 Keywords : Optical microscopy * electric al properties * silicates * insulators * plasma spraying Subject RIV: JH - Ceramics, Fire-Resistant Materials and Glass Impact factor: 0.702, year: 2005

  5. Surface-coatings by the plasma method - plasma spraying and plasma welding

    International Nuclear Information System (INIS)

    The present contribution gives a brief survey on surface coating according to the plasma method: plasma spraying and plasma welding. The spray material in plasma spraying (metal oxides and carbides) is introduced in powder-form into the plasma beam and sprayed onto the material. In plasma welding, the plasma is used as heat source and is electrically connected with the base material. The temperature thus increases and the layer (mostly cobalt, nickel or also copper base alloys) is welded to the base material. (GSCH)

  6. Rugged Preheaters For Vacuum Plasma Spraying

    Science.gov (United States)

    Woodford, William H.; Mckechnie, Timothy N.; Sander, Lewis D.; Power, Christopher A.; Sander, Heather L.; Nguyen, Dalton D.

    1994-01-01

    Electric preheater units built to ensure large workpieces to be coated with metals by vacuum plasma spraying heated uniformly to requisite high temperatures by time plasma torch arrives. Units similar to electrical-resistance ribbon heaters in toasters and in some small portable electric "space" heaters. Nichrome resistance-heating ribbons wrapped around ceramic insulating spools on rings and on plates. Round workpiece placed in middle of ring preheater. Plate preheaters stacked as needed near workpiece.

  7. Plasma spraying of cerium-doped YAG

    Czech Academy of Sciences Publication Activity Database

    Ctibor, Pavel; Kubát, J.; Pala, Zdeněk; Nevrlá, Barbara

    2014-01-01

    Roč. 29, č. 19 (2014), s. 2344-2351. ISSN 0884-2914 R&D Projects: GA ČR(CZ) GAP108/12/1872 Institutional support: RVO:61389021 Keywords : plasma spraying * water-stabilized plasma Subject RIV: JK - Corrosion ; Surface Treatment of Materials Impact factor: 1.647, year: 2014 http://dx.doi.org/10.1557/jmr.2014.251

  8. Plasma Spray Deposition of Boron Carbide

    Czech Academy of Sciences Publication Activity Database

    Brožek, Vlastimil; Hofman, R.; Ctibor, Pavel; Hrabovský, Milan

    Praha : MAXDORF, s.r.o., 2002 - (Nitsch, K.; Rodová, M.). s. 11-12 [Development of Materials Science in Research and Education.. 10.09.2002-12.09.2002, Ostravice] R&D Projects: GA ČR GA104/01/0149; GA ČR GA202/01/1563 Institutional research plan: CEZ:AV0Z2043910 Keywords : plasma spray, boron carbide Subject RIV: BL - Plasma and Gas Discharge Physics

  9. High-temperature brazing of X5CrNi18 10 and NiCr20TiAl using the atmospherically plasma-sprayed L-Ni2 filler metal

    International Nuclear Information System (INIS)

    The hybrid-technological combination of the atmospheric plasma spraying for the application of a high-temperature filler metal followed by a brazing process was analyzed in terms of structure and mechanical properties of X5CrNi18 10 and NiCr20TiAl brazing joints. The thickness of the filler metal layer was minimized at <50μm by optimization of the atmospheric plasma spraying process. The brazing seam is hence partly free from brittle phases and yields a increased ultimate tensile strength of brazed and heat-treated joints at different temperatures (room temperature, 500degC and 700degC). Additional information concerning the mechanical properties of the brazing joints was derived from the results of the fractographic examinations of the fracture surfaces and from the characteristic strength values of the long-period creep tests. It was also attempted to apply the results of inductively brazed, cylindrical samples to complex (overlapping joints) and large-surface components produced under practical conditions in the vacuum furnace. (orig.)

  10. Temperature measurement of plasma jet by a water-cooled enthalpy probe under atmosphere pressure spraying%大气等离子喷涂中等离子体温度的焓探针法测量

    Institute of Scientific and Technical Information of China (English)

    孙成琪; 高阳; 杨德明; 冯健

    2014-01-01

    采用焓探针对大气压力下热喷涂等离子体射流的焓和温度进行了测量和计算,研究了氩气流量变化、电流变化和喷涂距离对等离子射流的焓和温度分布的影响。结果表明,氩气流量不变的情况下,随着功率的增加等离子体的焓值和温度增加;电流保持不变时,随着氩气流量的增加等离子体的焓值和温度不断减小,随着距离喷嘴出口轴向距离的增加,等离子体的焓值和温度都大幅度的降低;氩气流量变化对喷枪热效率影响不大,功率增大时,喷枪热效率增加显著,喷枪热效率最高可达到60%。%The enthalpy and temperature of the thermal plasma jet was determined using enthalpy probe under the atmosphere plasma spray, several parameters such as arc current intensity, gas flow rate and working distance were considered in order to check their effect on the characteristics of the plasma jet. An increase in input power considerably increased the enthalpy and temperature of the thermal plasma jet, while the increase of Ar gas flow rate decreased the enthalpy and temperature of the plasma jet. The enthalpy and temperature of the plasma jet decreased rapidly due to the increase of the spray distance. Changes in the flow rate of Ar almost have no impact on heat efficiency of the spray gun. An increase in input power considerably increased the heat efficiency a lot, and the highest heat efficiency of the spray gun can reach to 60%.

  11. Heavy-Workpiece Handler For Vacuum Plasma Spraying

    Science.gov (United States)

    Myers, William N.

    1991-01-01

    Handling device manipulates heavy, hollow workpiece for plasma spraying in vacuum chamber. Rotates and tilts workpiece, keeping it approximately perpendicular to plasma-spray nozzle, so nozzle deposits uniform layer on interior surface of workpiece. Accommodates workpieces as heavy as 1,000 pounds and compatible with heat and vacuum of spraying process.

  12. The electrochemical behavior of niobium low-pressure-plasma-sprayed coatings in hydrochloric acid

    International Nuclear Information System (INIS)

    Niobium coatings vacuum plasma sprayed under an inert atmosphere onto steel substrates are shown to be dense and free from visible oxide. Electrochemical analysis in deaerated 0.5 M and 4 M hydrochloric acid solutions indicates that vacuum plasma-sprayed niobium coatings are highly resistant to both general and local corrosion. Cyclic voltammetry in deaerated 4 M hydrochloric acid showed no breakdown during the anodic potentiodynamic sweep, behavior similar to that observed for pure niobium foil. The feasibility of applying low-pressure-plasma-sprayed niobium coatings for the protection of steel substrates in highly aggressive hydrochloric acid solutions was established. (Auth.)

  13. Plasma spraying in enhanced gravitational field

    Czech Academy of Sciences Publication Activity Database

    Brožek, Vlastimil

    Praha: MAXDORF,s.r.o, 2004 - (Nitsch, K.; Rodová, M.), s. 5-6 ISBN 80-7345-032-1. [Development of Materials Science in Research and Education - DMS -RE 2004 /14./. Lednice (CZ), 31.08.2004-03.09.2004] Institutional research plan: CEZ:AV0Z2043910 Keywords : plasma spraying, enhanced gravitational field, ceramic densification Subject RIV: JH - Ceramics, Fire-Resistant Materials and Glass

  14. Plasma Spray Forming of Nanostructured Composite Coatings

    Institute of Scientific and Technical Information of China (English)

    2002-01-01

    The nanostructure composite coating is obtained via plasma spraying of Al2O3-13 wt pct TiO2 powder. Brittle and hard lamella results from melted nanostructured powder. Ductile nanostructured matrix forms from unmelted nanostructured particles. Through the adjustment of constituent and nanostructure, hardness/strength and toughness/ductility are balanced and overall properties of the structure composite are achieved.

  15. Plasma sprayed manganeseecobalt spinel coatings: Process sensitivity\

    Czech Academy of Sciences Publication Activity Database

    Han Jung, S.; Pala, Zdeněk; Sampath, S.

    2016-01-01

    Roč. 304, February (2016), s. 234-243. ISSN 0378-7753 R&D Projects: GA ČR GB14-36566G Institutional support: RVO:61389021 Keywords : Interconnect protection * Cr-poisoning * Manganese cobalt spinel * Electrical conductivity * Plasma spray Subject RIV: JE - Non-nuclear Energetics, Energy Consumption ; Use Impact factor: 6.217, year: 2014 http://www.sciencedirect.com/science/article/pii/S0378775315305383

  16. Development of Expert Controller for Plasma Spraying Process

    Institute of Scientific and Technical Information of China (English)

    LIChun-xu; CHENKe-xuan; LIHe-qi; LIDe-wu

    2004-01-01

    Aiming at the plasma spraying process control, the control system model is developed on the basis of analyzing control parameters and coating properties and their correlation, and the corresponding control method and regulations are also given. With the developed expert controller for plasma spraying process, stable spraying can be realized using ordinary spraying powder and the coating of compaction, homogeneity and high bonding strength can be obtained.

  17. Plasma sprayed ceramic thermal barrier coating for NiAl-based intermetallic alloys

    Science.gov (United States)

    Miller, Robert A. (Inventor); Doychak, Joseph (Inventor)

    1994-01-01

    A thermal barrier coating system consists of two layers of a zirconia-yttria ceramic. The first layer is applied by low pressure plasma spraying. The second layer is applied by conventional atmospheric pressure plasma spraying. This facilitates the attachment of a durable thermally insulating ceramic coating directly to the surface of a highly oxidation resistant NiAl-based intermetallic alloy after the alloy has been preoxidized to promote the formation of a desirable Al2O3 scale.

  18. Study of Multi-Function Micro-Plasma Spraying Technology

    Institute of Scientific and Technical Information of China (English)

    WANG Liuying; WANG Hangong; HUA Shaochun; CAO Xiaoping

    2007-01-01

    A multi-functional micro-arc plasma spraying system was developed according to aerodynamics and plasma spray theory. The soft switch IGBT (Insulated Gate Bipolar Transistor) invert technique, micro-computer control technique, convergent-divergent nozzle structure and axial powder feeding techniques have been adopted in the design of the micro-arc plasma spraying system. It is not only characterized by a small volume, a light weight, highly accurate control, high deposition efficiency and high reliability, but also has multi-functions in plasma spraying, welding and quenching. The experimental results showed that the system can produce a supersonic flame at a low power, spray Al2O3 particles at an average speed up to 430 m/s, and make nanostructured AT13 coatings with an average bonding strength of 42.7 MPa. Compared to conventional 9M plasma spraying with a higher power, the coatings with almost the same properties as those by conventional plasma spray can be deposited by multi-functional micro-arc plasma spraying with a lower power plasma arc due to an improved power supply design, spray gun structure and powder feeding method. Moreover, this system is suitable for working with thin parts and undertaking on site repairs, and as a result, the application of plasma spraying will be greatly extended.

  19. Graded plasma spraying of premixed metalceramic powders on metallic substrates

    Science.gov (United States)

    Lima, C. R. C.; Trevisan, R.-E.

    1997-06-01

    The mismatch between the thermal expansion coefficients of ceramics and metals and the differential stresses it causes at the interface create problems in metal to ceramic joining. Research has been con-ducted to solve this problem in thermal barrier coating technology. Previous studies have considered met-al-ceramic multilayers or graded-coatings, which include a metallic bond coat. In this study, a graded plasma-sprayed metal-ceramic coating is developed using the deposition of premixed metal and ceramic powders without the conventional metallic bond coat. Influences of thickness variations, number, and composition of the layers are investigated. Coatings are prepared by atmospheric plasma-spraying on In-conel 718 superalloy substrates. Ni-Cr-Al and ZrO2 -8 % Y2O3 powders are used for plasma spraying. Ad-hesive and cohesive strength of the coatings are determined. The concentration profile of the elements is determined by x-ray energy-dispersive analysis. The microstructure and morphology of the coatings are investigated by optical and scanning electron microscopy (SEM). Results show that the mixed metal-ce-ramic coating obtained with the deposition of premixed powders is homogeneous. The morphology and microstructure of the coatings are considered satisfactory.

  20. Fatigue Delamination Characteristics of Plasma Sprayed Coatings under Fretting

    Institute of Scientific and Technical Information of China (English)

    XU Xiang-yang; HAN Jian-min; XU Bin-shi; LIU Shi-can; ZHOU Zhong-rong

    2004-01-01

    The fretting wear behavior of plasma spraying CoCrW and Cr3C2-NiCr coatings were investigated. The results showed both plasma spraying coatings were inferior to K417 nickel superalloy in the fretting wear resistance. The characterized fatigue delamination of the plasma sprayed coatings was evidently different from that of the homogeneous materials. The lamellar cohesion, oxide inclusions and porosity were critical factors that controlled the fretting wear resistance. In the view of contact mechanics, the fretting wear behavior of plasma spraying coatings was characterized.

  1. Plasma spraying of beryllium and beryllium-aluminum-silver alloys

    International Nuclear Information System (INIS)

    A preliminary investigation on plasma-spraying of beryllium and a beryllium-aluminum 4% silver alloy was done at the Los Alamos National Laboratory's Beryllium Atomization and Thermal Spray Facility (BATSF). Spherical Be and Be-Al-4%Ag powders, which were produced by centrifugal atomization, were used as feedstock material for plasma-spraying. The spherical morphology of the powders allowed for better feeding of fine (<38 μm) powders into the plasma-spray torch. The difference in the as-deposited densities and deposit efficiencies of the two plasma-sprayed powders will be discussed along with the effect of processing parameters on the as-deposited microstructure of the Be-Al-4%Ag. This investigation represents ongoing research to develop and characterize plasma-spraying of beryllium and beryllium-aluminum alloys for magnetic fusion and aerospace applications

  2. Research of Plasma Spraying Process on Aluminum-Magnesium Alloy

    Directory of Open Access Journals (Sweden)

    Patricija Kavaliauskaitė

    2016-04-01

    Full Text Available The article examines plasma sprayed 95Ni-5Al coatings on alu-minum-magnesium (Mg ≈ 2,6‒3,6 % alloy substrate. Alumi-num-magnesium samples prior spraying were prepared with mechanical treatment (blasting with Al2O3. 95Ni-5Al coatings on aluminum-magnesium alloys were sprayed with different parameters of process and coating‘s thickness, porosity, micro-hardness and microstructure were evaluated. Also numerical simulations in electric and magnetic phenomena of plasma spray-ing were carried out.

  3. Flow characteristic of in-flight particles in supersonic plasma spraying process

    Science.gov (United States)

    Wei, Pei; Wei, Zhengying; Zhao, Guangxi; Du, Jun; Bai, Y.

    2015-10-01

    In this paper, a computational model based on supersonic plasma spraying (SAPS) is developed to describe the plasma jet coupled with the injection of carrier gas and particles for SAPS. Based on a high-efficiency supersonic spraying gun, the 3D computational model of spraying gun was built to study the features of plasma jet and its interactions with the sprayed particles. Further the velocity and temperature of in-flight particles were measured by Spray Watch 2i, the shape of in-flight particles was observed by scanning electron microscope. Numerical results were compared with the experimental measurements and a good agreement has been achieved. The flight process of particles in plasma jet consists of three stages: accelerated stage, constant speed stage and decelerated stage. Numerical and experimental indicates that the H2 volume fraction in mixture gas of Ar + H2 should keep in the range of 23-26 %, and the distance of 100 mm is the optimal spraying distance in Supersonic atmosphere plasma spraying. Particles were melted and broken into small child particles by plasma jet and the diameters of most child particles were less than 30 μm. In general, increasing the particles impacting velocity and surface temperature can decrease the coating porosity.

  4. Volatilization of metal powders in plasma sprays

    Science.gov (United States)

    Vardelle, A.; Vardelle, M.; Zhang, H.; Themelis, N. J.; Gross, K.

    2002-06-01

    Ideally, plasma spraying of metal powders must take place within a narrow processing “window” where the particles become fully molten before they hit the substrate, but are not overheated to the point that substantial volatilization occurs. Metal evaporation in flight results in a decrease in the deposition efficiency. In addiiton, the emission of vapors leads to the formation of metal and oxide fumes that are undesirable from the viewpoints of both resource conservation and environmental control. This study examines the vaporization and fume formation in the plasma spraying of iron powders of different size ranges. The experimental part involves the determination of the population (number density) of metal atoms at different cross sections along the trajectory of the plasma jet, and the collection of the submicronic particles resulting from vapor condensation. The experimental results are compared with the projections of a mathematical model that computes the gas/particle velocity and temperature fields within the jet envelope, projects the rate of heat/mass transfer at the surface of individual particles, and determines the rate of volatilization that results in the formation of metal and metal oxide fumes.

  5. Cavitation Erosion of Plasma -sprayed Coatings

    International Nuclear Information System (INIS)

    Tungsten Carbide, chromium carbide and chromium oxide coatings were obtained on a 304 stainless steel substrate by plasma spraying technique. The coated samples were exposed to cavitation generated in distilled water by a 20KHz ultrasonic horn. The results of investigation reveal that all the samples tested are significantly eroded even within ten minutes of exposure, indicative of a short incubation period. The eroded surfaces can be characterized as having large pits and flat smooth areas. The latter may be associated with the poor cohesive strength of the coatings, which leads to the failures between individual lamellae

  6. PLASMA SPRAYED AND ANNEALED CALCIUM TITANATE DIELECTRICS

    Czech Academy of Sciences Publication Activity Database

    Kotlan, J.; Ctibor, Pavel; Pala, Zdeněk

    Çeşme Izmir: The Organizing Committee ofThe International Porous and Powder Materials Symposium and Exhibition, 2013 - (Ozdemir, S.; Polat, M.; Tanoglu, M.), s. 207-211 ISBN 978-975-6590-05-8. [International Porous and Powder Materials Symposium and Exhibition PPM 2013/1./. Çeşme Izmir (TR), 03.09.2013-06.09.2013] Institutional support: RVO:61389021 Keywords : plasma spray * ceramics * CaTiO3 * electrical properties * dielectric permittivity Subject RIV: JK - Corrosion ; Surface Treatment of Materials http://ppm2013.org/ppm2013_proceedings_book_v2.pdf

  7. Study on the Plasma Sprayed Diopside

    Czech Academy of Sciences Publication Activity Database

    Ctibor, Pavel; Nevrlá, Barbara; Pala, Zdeněk; Sedláček, J.; Kubatík, Tomáš František; Neufuss, Karel; Vilémová, Monika; Medřický, Jan

    Trenčín: Knihviazačstvo, 2014, s. 23-28. ISBN 978-80-970824-3-7. [Vrstvy a povlaky 2014. Rožnov pod Radhoštěm (CZ), 20.10.2014-21.10.2014] R&D Projects: GA ČR(CZ) GP14-31538P Institutional support: RVO:61389021 Keywords : diopside * Mg alloy * plasma spraying * geomaterial Subject RIV: JH - Ceramics, Fire-Resistant Materials and Glass http://www.vrstvyapovlaky.cz/en/-current-info-

  8. Nanostructure of plasma-sprayed hydroxyapatite coating

    International Nuclear Information System (INIS)

    Calcium phosphate coatings were studied by high-resolution transmission microscopy, microdiffraction, and X-ray energy-dispersive spectroscopy. Coatings were prepared by spraying hydroxyapatite targets onto copper, nickel, and chromium substrates and onto NaCl and BaF2 single crystals in an argon plasma at a gas pressure of ∼1 Pa; the sputter power was about 200 W; and the RF-generator frequency was 13.56 MHz. Under the conditions used, thin layers of nanocrystalline hydroxyapatite were formed regardless of the nature of the substrate

  9. Enhancement of scattering and reflectance properties of plasma-sprayed alumina coatings by controlling the porosity

    International Nuclear Information System (INIS)

    The plasma-spraying process generates materials with typical, porous and complex, microstructures. Inspired by dielectric multilayer mirrors (DMMs), thermal sprayed media may be used in the field of optics, particularly for making scattering and reflecting coatings suitable for a large range of wavelengths. In fact, pores inside plasma sprayed matrix create numerous optical index discontinuities, similarly to the gaps created in DMMs, in order to obtain high reflectivity. The porosity of coatings microstructure can be customized by selection of plasma sprayed process parameters. This study aimed to optimize scattering and reflectance properties in porous alumina by the control of spray parameters resulting in the optimized porosity. A self-supporting bi-layer with a diffuse reflectance over 90% over a large band of wavelengths was obtained. The first layer (micro-structured), which is thick enough to support the free standing, was prepared by atmospheric plasma spraying (APS). The second layer (nano-structured) was manufactured by suspension plasma spraying (SPS) over the first layer in order to enhance the reflectance at short wavelengths. (authors)

  10. Numerical Study of Suspension Plasma Spraying

    CERN Document Server

    Farrokhpanah, Amirsaman; Mostaghimi, Javad

    2016-01-01

    A numerical study of suspension plasma spraying (SPS) is presented in the current work. The liquid suspension jet is replaced with a train of droplets containing the suspension particles injected into the plasma flow. Atomization, evaporation, and melting of different components are considered for particles as they travel towards the substrate. Effect of different parameters on particle conditions during flight and upon impact on the substrate are investigated. Initially, influence of the torch operating conditions such as inlet flow rate and power are studied. Additionally, effect of injector parameters like injection location, flow rate, and angle are examined. The model used in current study takes high temperature gradients and non-continuum effects into account. Moreover, the important effect of change in physical properties of suspension droplets as a result of evaporation is included in the model. These mainly include variations in heat transfer properties and viscosity. Utilizing this improved model, s...

  11. Molybdenum disilicide composites produced by plasma spraying

    International Nuclear Information System (INIS)

    The intermetallic compound, molybdenum disilicide (MoSi2) is being considered for high temperature structural applications because of its high melting point and superior oxidation resistance at elevated temperatures. The lack of high temperature strength, creep resistance and low temperature ductility has hindered its progress for structural applications. Plasma spraying of coatings and structural components of MoSi2-based composites offers an exciting processing alternative to conventional powder processing methods due to superior flexibility and the ability to tailor properties. Laminate, discontinuous and in situ reinforced composites have been produced with secondary reinforcements of Ta, Al2O3, SiC, Si3N4 and Mo5Si3. Laminate composites, in particular, have been shown to improve the damage tolerance of MoSi2 during high temperature melting operations. A review of research which as been performed at Los Alamos National Laboratory on plasma spraying of MoSi2-based composites to improve low temperature fracture toughness, thermal shock resistance, high temperature strength and creep resistance will be discussed

  12. Hot isostatic pressing of plasma sprayed ceramic coating

    International Nuclear Information System (INIS)

    Post-spray treatment of atmospheric pressure plasma sprayed alumina, calcia and yttria-stabilised zirconia coatings was performed on a hot isostatic press (HIP) furnace. The three major variables in HIP: temperature, pressure and time, were varied during the experiments. The coatings were placed inside a steel capsule and compacted with fine yttria stabilised zirconia powder (45-80 μm). The temperature was varied between 1200-1300 deg C while pressures of 100-200 MPa were applied. Examination of the HIPed coatings was carried out using optical microscopy and scanning electron microscopy with EDAX. The porosity level in the coatings was determined by an image analyser while phase analysis was done using X-ray diffraction. The results showed that HIP can effectively reduce the porosity level in the coatings to between ∼0.01-0.1% from initial values of 2-4%. More importantly, the cracks in the coatings were 'healed' after HIP. Hardness was found to improve particularly for the zirconia coatings, from an initial value of ∼ 700 VHN to 1300 VHN. For the alumina coatings, the hardness improved to 1900 VHN from an initial value of 1100 VHN. The HIP treatment also altered the microstructure of the coatings. In the as-sprayed state, alumina consists of the typical columnar type of lamellae layers; this, however, was converted to a grain type structure after HIP. These initial results showed that HIP can effectively improve the physical properties of plasma sprayed ceramic coatings. 7 refs., 2 tabs., 3 figs

  13. Combined plasma spray and in situ laser melting treatment of NiCrBSi powder

    OpenAIRE

    Serres, Nicolas; Hlawka, Françoise; Costil, Sophie; Langlade, Cécile; Machi, Frédérique; Cornet, Alain

    2010-01-01

    Recently, mechanical industry has been affected by many environmental regulations. For example, hexavalent chromium was prohibited due to its toxicity. Thus it is essential to find new coatings which are able to replace hard chromium plating. In this paper a technique, based on the association between APS (Atmospheric Plasma Spray) and laser melting using a 3kW diode laser is described. This process allows the production of denser coatings with finer structures than as-sprayed coatings. Depen...

  14. Comparison of different hard, metal-like coatings sprayed by plasma and detonation gun processes

    International Nuclear Information System (INIS)

    Structure and wear properties of atmospheric plasma sprayed and detonation gun sprayed coatings prepared from an experimental (Ti,Mo)C-28.4%NiCo powder were compared to coatings sprayed from commercially available WC-12%Co and Cr3C2-25%NiCr powders. All powders had an agglomerated (spray dried) and sintered structure and nearly the same content of the metallic binder of approximately 20 vol.-%. The powders were characterized by SEM (morphology and cross-sections) and X-ray diffraction (phase composition). The coatings were studied by optical microscope, microhardness measurements, X-ray diffraction analysis and by abrasion and erosion wear tests. The X-ray diffraction patterns of the coatings show that the (Ti,Mo)C-28.4%NiCo powder is characterized by high phase stability in both spray processes, whereas the WC-12%Co powder is prone to significant phase transformations during spraying. The results clearly show the high potential of the experimental (Ti,Mo)C-28.4%NiCo coatings in substituting the conventional systems in wear applications. For instance, it was found that plasma spraying of the (Ti,Mo)C-28.4%NiCo powder with an Ar-H2 plasma gas resulted in coatings with wear resistance comparable to WC-12%Co coatings. However, detonation gun sprayed WC-12%Co coatings showed somewhat better abrasion wear resistance

  15. Plasma spray processing of TiC-based coatings for sliding wear resistance

    Science.gov (United States)

    Mohanty, Mahesh

    achieved by spraying under vacuum plasma spray conditions. VPS coating microstructures of synthesized 40, 60 and 80 v/o TiC in Ti10Ni10Cr5Al and 80 v/o TiC in Fe30Cr alloy matrices exhibited fine and uniform distributions of spheroidal carbides. High volume fraction carbides were also obtained with no segregation effects. It was also shown that coatings produced from mechanically blended powders of 50, 70 and 90 vol. % TiC and commercially pure (C.P.) Ti, using low pressure plasma spray process (VPS), had densities >98% and were well bonded to steel, aluminum alloy or titanium alloy substrates. Reductions in jet oxygen contents by the use of an inert gas shroud enabled Ti and TiC-based coatings to be produced which were cleaner and denser than air plasma sprayed and comparable to vacuum plasma sprayed coatings. Direct oxygen concentration measurements in shrouded plasma jets made using an enthalpy probe and a gas analyzer also showed significant reductions in the entrainment of atmospheric oxygen. VPS and shrouded plasma spraying minimized carbide-matrix interface oxidation and improved coating wear resistance. The sliding wear resistance of synthesized coatings was very high and comparable with standard HVOF sprayed WC/Co and Crsb3Csb2/NiCr coatings. Shrouded plasma spray deposits of Crsb3Csb2/NiCr also performed much better than similar air plasma sprayed coatings, as result of reduced oxidation.

  16. Plasma spray forming of tungsten coatings on copper electrodes

    Institute of Scientific and Technical Information of China (English)

    JIANG Xian-liang(蒋显亮); F.Gitzhofer; M.I.Boulos

    2004-01-01

    Both direct current dc plasma and radio frequency induction plasma were used to deposit tungsten coatings on copper electrodes. Fine tungsten powder with mean particle size of 5μm and coarse tungsten powder with particle size in the range from 45 μm to 75 μm were used as plasma spray feedstock. It is found that dc plasma is only applicable to spray the fine tungsten powder and induction plasma can be used to spray both the coarse powder and the fine powder. The tungsten coating deposited by the induction plasma spraying of the coarse powder is extremely dense. Such a coating with an interlocking structure and an integral interface with the copper substrate demonstrates high cohesion strength and adhesion strength.

  17. Plasma Spraying of Refractory Cermets by the Water-Stabilized Spray (WSP) System

    Czech Academy of Sciences Publication Activity Database

    Ctibor, Pavel; Brožek, Vlastimil; Chráska, Pavel; Cheong, D.-I.; Yang, S.-H.

    Las Vegas: ITSC Partner Societies, 2009 - (Marple, B.; Hyland, M.; Lau, Y.; Li, C.; Lima, R.; Montavon, G.), s. 824-829. (ITSC). ISBN 978-1-61503-004-0. [Thermal Spray 2009: International Thermal Spray Conference. Las Vegas (US), 04.05.2009-07.05.2009] Institutional research plan: CEZ:AV0Z20430508 Keywords : Plasma spraying * refractory cermets * tungsten cermets * zirconium carbide Subject RIV: JH - Ceramics, Fire-Resistant Materials and Glass www.asminternational.org

  18. Plasma sprayed coatings for RF wave absorption

    International Nuclear Information System (INIS)

    High requirements for fusion reactor materials and for experimental fusion devices have led within the fusion community to the development and testing of various coatings of the surfaces of in-vessel components and biological shields for microwave heating systems. Based on contacts with ITER, W7X and the Spanish Stellarator TJ-II, IPP Prague has initiated a development, production and test program on various low-Z materials. This paper reports on the production, development and properties of B4C, Si and Al2O3 coatings sprayed by water stabilized plasma. Main focus is on their radio frequency wave reflection properties. Further characterization includes the coating structure by microscopy, phase composition by X-ray diffraction and oxygen content measurement by atomic absorption spectroscopy. The results are discussed with respect to processing conditions as well as potential application

  19. Dissolution behavior of plasma-sprayed hydroxyapatite coatings.

    Science.gov (United States)

    Fazan, F; Marquis, P M

    2000-12-01

    The long-term stability of plasma-sprayed hydroxyapatite coatings is influenced by the dissolution behavior of the coating in in vivo conditions. Plasma-spraying generates a mixture of phases and this study has focused on how the balance of phases affects the in vitro dissolution behavior of the coatings in double distilled-deionized water and in tris-buffer solutions. The pH changes in double distilled-deionized water were monitored, whilst the pH value was maintained at 7.25 for the tris-buffer solution at 37 degrees C with 5% CO2 atmosphere. The phosphate and calcium ions released were measured using UV-Visible Spectrophotometer and Atomic Absorption Spectroscopy respectively. Changes in crystal and surface topology were also studied. The results indicate that the dissolution behavior of the coatings depends on several factors. The rate of release of phosphate ions was found to increase significantly for the tris-buffer solution compared to the deionized water, indicating that the presence of electrolyte constituents affects the dissolution behavior of the coatings. The Ca/P ratio in the tris-buffer solution is approximately three. Increases in the level of crystallinity of the coatings significantly decreased the dissolution rate and hence, the amount of phosphate ions released. The higher the percentage of crystallinity, the higher the stability of the coating under in vitro conditions. PMID:15348061

  20. Surface modification of air plasma spraying WC-12%Co cermet coating by laser melting technique

    Science.gov (United States)

    Afzal, M.; Ajmal, M.; Nusair Khan, A.; Hussain, A.; Akhter, R.

    2014-03-01

    Tungsten carbide cermet powder with 12%Co was deposited on stainless steel substrate by air plasma spraying method. Two types of coatings were produced i.e. thick (430 µm) and thin (260 µm) with varying porosity and splat morphology. The coated samples were treated with CO2 laser under the shroud of inert atmosphere. A series of experimentation was done in this regard, to optimize the laser parameters. The plasma sprayed coated surfaces were then laser treated on the same parameters. After laser melting the treated surfaces were characterized and compared with as-sprayed surfaces. It was observed that the thickness of the sprayed coatings affected the melt depth and the achieved microstructures. It was noted that phases like Co3W3C, Co3W9C4 and W were formed during the laser melting in both samples. The increase in hardness was attributed to the formation of these phases.

  1. Processing and properties of plasma sprayed W+Cu composites

    Czech Academy of Sciences Publication Activity Database

    Matějíček, Jiří; Mušálek, Radek

    Düsseldorf: DVS Verlag, 2008, s. 1412-1417. ISBN 978-3-87155-979-2. [International Thermal Spray Conference. Maastricht (NL), 02.06.2008-04.06.2008] Institutional research plan: CEZ:AV0Z20430508 Keywords : Tungsten * copper * plasma spraying Subject RIV: JG - Metallurgy

  2. Bulk nanocrystalline alumina-zirconia materials prepared by plasma spraying

    Czech Academy of Sciences Publication Activity Database

    Chráska, Tomáš; Neufuss, Karel; Rohan, Pavel; Dubský, Jiří; Oberste-Berghaus, J.

    Seattle, USA : ASM International, Materials Park, OH, USA, 2006 - (Marple, B.; Moreau, C.), s. 186-187 ISBN 0-87170-809-4. [International Thermal Spray Conference, ITSC 2006. Seattle (US), 15.05.2006-18.05.2006] Institutional research plan: CEZ:AV0Z20430508 Keywords : nanocomposites * ceramics * abrasion resistance * plasma spraying Subject RIV: JH - Ceramics, Fire-Resistant Materials and Glass

  3. Impedance Spectroscopy Measurements of Different Microstructure Plasma Sprayed TBC's

    International Nuclear Information System (INIS)

    Free standing samples of plasma sprayed zirconia partially stabilized with yettria were prepared with different spraying parameters. The different spraying parameters produces different amounts of pores and micro-tracks. Additionally, the effect of heat treatment at 1200 degree C for 15 h has been studied. Impedance spectroscopy (IS) measurements were performed on as- sprayed and heat-treated specimens at 600 degree C was used to study the effect of porosity and micro-cracks on the electric properties of samples. Specimen's microstructure was examined by optical microscopy

  4. Hot Corrosion Performance of AlO-CrO/NiCoCrAlYTa and AlO/NiCoCrAlYTa Coatings Deposited by Atmospheric Plasma Spraying

    Science.gov (United States)

    Tao, Chong; Wang, Lei; Cheng, Nailiang; Hu, Hengfa; Liu, Yang; Song, Xiu

    2016-04-01

    AlO-CrO/NiCoCrAlYTa and AlO/NiCoCrAlYTa coatings were deposited on 316L stainless steel substrate using atmospheric plasma spraying, respectively, in order to improve the oxidation and corrosion resistance. The hot corrosion performance of the coatings at 700 and 900 °C were studied, and the detailed microstructures and phase composition of the coatings were analyzed using x-ray diffraction, scanning electron microscope with energy dispersive spectrometer, and transmission electron microscope. The results show that both coatings are structurally featured by slatted layers, consisting of amorphous phase, Cr2O3, Ni3Al, and Al2O3. The hot corrosion resistance of AlO-CrO/NiCoCrAlYTa coating is better than that of AlO/NiCoCrAlYTa coating. This improvement is attributed to lower porosity and more compact Cr2O3 in AlO-CrO/NiCoCrAlYTa coating which performs better than Al2O3 in blocking further inward progress of corrosion and oxidization.

  5. CHARACTERISTICS OF APS AND VPS PLASMA SPRAY PROCESSES

    OpenAIRE

    MRDAK MIHAJLO R.

    2015-01-01

    Plasma is an electrically conductive gas containing ions, electrons and neutral molecules. This state of matter is created by an electrical discharge and can be maintained at steady state by introducing alternating or direct current. The paper describes the structure of plasma, the thermodynamic characteristics and a method of creating plasma that allow the application of plasma as a source of energy for plasma spray processes. In general, all existing materials in a form of powder may be dep...

  6. High-temperature superconducting materials produced by plasma spraying

    International Nuclear Information System (INIS)

    The plasma spraying method is used widely for the formation of high-temperature superconducting (HTSC) materials in the form of coatings. The structure of these coatings after spraying consists mainly of disc-shaped particles with a thickness of 1-10 μm, solidified separately (Fig. 1). Depending on the power of the plasma jet (the temperature of sprayed particles) and the substrate temperature, the chemical composition of the coatings changes, and the increase of temperature is accompanied by a relative decrease of the content of Ba and Cu (Fig. 2)

  7. Superhydrophobic Ceramic Coatings by Solution Precursor Plasma Spray

    Science.gov (United States)

    Cai, Yuxuan; Coyle, Thomas W.; Azimi, Gisele; Mostaghimi, Javad

    2016-04-01

    This work presents a novel coating technique to manufacture ceramic superhydrophobic coatings rapidly and economically. A rare earth oxide (REO) was selected as the coating material due to its hydrophobic nature, chemical inertness, high temperature stability, and good mechanical properties, and deposited on stainless steel substrates by solution precursor plasma spray (SPPS). The effects of various spraying conditions including standoff distance, torch power, number of torch passes, types of solvent and plasma velocity were investigated. The as-sprayed coating demonstrated a hierarchically structured surface topography, which closely resembles superhydrophobic surfaces found in nature. The water contact angle on the SPPS superhydrophobic coating was up to 65% higher than on smooth REO surfaces.

  8. Corrosion behavior of magnetic ferrite coating prepared by plasma spraying

    International Nuclear Information System (INIS)

    Graphical abstract: The saturation magnetization (Ms) of the ferrite coating is 34.417 emu/g while the Ms value of the ferrite powder is 71.916 emu/g. It can be seen that plasma spray process causes deterioration of the room temperature soft magnetic properties. - Highlights: • Spinel ferrite coatings have been prepared by plasma spraying. • The coating consists of nanocrystalline grains. • The saturation magnetization of the ferrite coating is 34.417 emu/g. • Corrosion behavior of the ferrite coating was examined in NaCl solution. - Abstract: In this study, spray dried spinel ferrite powders were deposited on the surface of mild steel substrate through plasma spraying. The structure and morphological studies on the ferrite coatings were carried out using X-ray diffraction, scanning electron microscope and Raman spectroscopy. It was showed that spray dried process was an effective method to prepare thermal spraying powders. The coating showed spinel structure with a second phase of LaFeO3. The magnetic property of the ferrite samples were measured by vibrating sample magnetometer. The saturation magnetization (Ms) of the ferrite coating was 34.417 emu/g. The corrosion behavior of coating samples was examined by electrochemical impedance spectroscopy. EIS diagrams showed three corrosion processes as the coating immersed in 3.5 wt.% NaCl solution. The results suggested that plasma spraying was a promising technology for the production of magnetic ferrite coatings

  9. Suspension Plasma Spraying of Sub-micron Silicon Carbide Composite Coatings

    Science.gov (United States)

    Mubarok, F.; Espallargas, N.

    2015-06-01

    Thermal spraying of silicon carbide (SiC) material is a challenging task since SiC tends to decompose during atmospheric spraying process. The addition of metal or ceramic binders is necessary to facilitate the bonding of SiC particles, allowing SiC composite coating to be deposited. In the conventional procedures, the binders are added through mechanical mixing of powder constituents, making it difficult to achieve homogeneous distribution. In the new procedure proposed in this work, the binder is delivered as a nano-film of the surface of the individual SiC particles through co-precipitation treatment. Suspension plasma spray (SPS) coating technique has been used with the aim at avoiding the decomposition of SiC typically expected with atmospheric techniques, such as atmospheric plasma spray. The deposited SiC coatings by SPS showed identical SiC phase peak as identified in the suspension feedstock, indicating that the nano-film binder was able to protect SiC particles from decomposition. Further analysis by XPS revealed that SiC particles underwent some minor oxidation. Unfortunately, all the SiC coatings exhibited poor mechanical performance due to low cohesive strength, high porosity, and powdery structure making the coatings vulnerable to grain pull-out. This was due to the absence of sintering process during the spraying process contributing to the low performance of SiC SPS coatings.

  10. Deuterium trapping properties of plasma sprayed tungsten layers irradiated by low energy and high flux plasma

    International Nuclear Information System (INIS)

    Deuterium retention and trapping in tungsten plasma sprayed layers after low energy plasma irradiation was investigated by means of thermal desorption technique. Plasma irradiation at low temperatures (<650 K) showed the retention and trapping similar to polycrystalline tungsten material. On the other hand, irradiation at high temperatures (>650 K) showed significant increase of the retention in the plasma sprayed layers contrary to the polycrystalline material. Thermal desorption spectra showed extremely high temperatures of the peak positions which are non-typical for the tungsten materials. The possible reasons for such high deuterium retention in the plasma sprayed layers after irradiation at high temperatures and the possible trapping mechanisms are discussed. (author)

  11. Dielectric and mechanical properties of plasma-sprayed olivine

    Czech Academy of Sciences Publication Activity Database

    Ctibor, Pavel; Neufuss, Karel; Pala, Zdeněk; Kotlan, Jiří; Soumar, J.

    2015-01-01

    Roč. 67, č. 2 (2015), s. 600-616. ISSN 1221-1451. [International Conference on Plasma Physics and Applications/16./. Magurele, Bucharest, 20.06.2013-25.06.2013] Institutional support: RVO:61389021 Keywords : olivine * plasma spraying * dielectric properties Subject RIV: JH - Ceramics, Fire-Resistant Materials and Glass Impact factor: 1.517, year: 2014 www.infim.ro/rrp

  12. Nanostructured yttria stabilized zirconia coatings deposited by air plasma spraying

    Institute of Scientific and Technical Information of China (English)

    ZHOU Hong; LI Fei; HE Bo; WANG Jun; SUN Bao-de

    2007-01-01

    Nanostructured yttria partially stabilized zirconia coatings were deposited by air plasma spraying with reconstituted nanosized powder. The microstructures and phase compositions of the powder and the as-sprayed nanostructured coatings were characterized by transmission electron microscopy(TEM), scanning electron microscopy(SEM) and X-ray diffraction(XRD). The results demonstrate that the microstructure of as-sprayed nanostructured zirconia coating exhibits a unique tri-modal distribution including the initial nanostructure of the powder, equiaxed grains and columnar grains. Air plasma sprayed nanostructured zirconia coatings consist of only the nontransformable tetragonal phase, though the reconstituted nanostructured powder shows the presence of the monoclinic, the tetragonal and the cubic phases. The mean grain size of the coating is about 42 nm.

  13. Superhydrophobic Ceramic Coatings by Solution Precursor Plasma Spray

    OpenAIRE

    Yuxuan Cai; Coyle, Thomas W.; Gisele Azimi; Javad Mostaghimi

    2016-01-01

    This work presents a novel coating technique to manufacture ceramic superhydrophobic coatings rapidly and economically. A rare earth oxide (REO) was selected as the coating material due to its hydrophobic nature, chemical inertness, high temperature stability, and good mechanical properties, and deposited on stainless steel substrates by solution precursor plasma spray (SPPS). The effects of various spraying conditions including standoff distance, torch power, number of torch passes, types of...

  14. Plasma spray forming of functionally graded materials mould

    Institute of Scientific and Technical Information of China (English)

    ZHAO Zi-yu; FANG Jian-cheng; LI Hong-you

    2005-01-01

    A new technology of functionally graded materials(FGM) mould fabricated by plasma spraying and arc spraying was developed. According to applied characteristic of plastic mould, the reasonable coatings of FGM were designed and their microstructures were analyzed. At the same time, some key problems were solved including spray mould fabricating, FGM forming and demoulding, etc. The results show that the service performance of the FGM mould is much more excellent than the one composed of the traditional materials, and the life span can also be greatly increased. The technology will have a significant influence on materials development in mould industry.

  15. Production of press moulds by plasma spray forming process

    International Nuclear Information System (INIS)

    Plasma spray forming process for production of press moulds which are used for manufacture of articles from plastics was developed. The press moulds were produced by plasma spraying of Cu-Al-Fe-alloy powder on surface of a master model. The master models were made from non-metallic materials with heat resistance below 70 C (wood, gypsum etc). Double cooling system which provides for a control of surface model temperature and quenching conditions of sprayed material was designed. It made possible on the one hand to support model surface temperature below 70 C and on the other hand to provide for temperature conditions of martensite transformation in Cu-Al-system with a fixation of metastable ductile α + β1 -phase. This allowed to decrease residual stresses in sprayed layer (up to 0,5-2,5 MPa), to increase microhardness of the coating material (up to 1200-1800 MPa) and its ductility (σB = 70-105 MPa, δ = 6-12 %). This plasma spray forming process makes possible to spray thick layers (5-20 mm and more) without their cracking and deformation. The process is used for a production of press moulds which are applied in shoes industry, for fabrication of toys, souvenirs etc. (author)

  16. Measurement of the non-thermal properties of a low pressure spraying plasma by electric and spectroscopic methods

    Energy Technology Data Exchange (ETDEWEB)

    Jung, Yong Ho

    2003-02-15

    For the case of an atmospheric plasma, the local thermodynamic equilibrium (LTE) model can be applied to plasmas at a nozzle entrance and to those on the axis of the plasma flame, but it is not easy to justify applying the LTE model to off-center plasma and to a low-pressure spraying plasma. Although the energy distribution of the electrons is assumed to be Maxwellian for the most of spraying plasmas, the non-Maxwellian distribution is possible for the case of low-pressure spaying plasma and edge plasma of atmospheric spraying plasma. In this work, the non-Maxwellian distribution of electrons was measured by using an electric probe installed on the fast scanning probe system, and non-LTE effects were measured by using the optical emission spectroscopy system. Distribution of the electrons of a low-pressure spraying plasma is observed not as Maxwellian but as bi-Maxwellian by the measurement of the single probe. Bi-Maxwellian distribution appears in the edge of a low pressure spraying plasma and seems to be due to the reduction of the collisonality by the drastic variation of the plasma density. Non-LTE characteristics of a low-pressure spraying plasma can be deuced from the measured results of the optical emission spectroscopy and is analyzed by the collisional radiative equilibrium (CRE) model, where the Maxwellian and the non-Maxwellian distributions are assumed for comparison. For the electron temperature, the results from optical emission spectroscopy were similar to the results from the single probe (3{approx}5 % in error)

  17. Compability of plasma sprayed tungsten based materials with graphite substrates

    Czech Academy of Sciences Publication Activity Database

    Boldyryeva, Hanna; Ctibor, Pavel; Brožek, Vlastimil; Cheong, D.-I.; Yang, S.H.

    Juelich: Forschungszentrum Juelich, 2009. s. 54-54. ISBN N. [International Workshop on Plasma-Facing Materials and Components for Fusion Applications/12th./. 11.05.2009-14.05.2009, Juelich] Institutional research plan: CEZ:AV0Z20430508 Keywords : Tungsten coatings * zirconium carbide * plasma spraying * compatibility with graphite * graphite substrates Subject RIV: BL - Plasma and Gas Discharge Physics http://www.fz-juelich.de/conference/datapool/page/259/PFMC-12%20-%20Book%20of%20abstracts.pdf

  18. Interaction of Atmospheric Plasma Vortices

    Science.gov (United States)

    Izhovkina, N. I.; Artekha, S. N.; Erokhin, N. S.; Mikhailovskaya, L. A.

    2016-06-01

    Atmospheric electric fields, connected with the ionization of particles and plasma processes, occur in the fields of pressure gradients of mosaic mesh topology. Atmospheric aerosol particles play a significant role in the vortex generation. The Coriolis force and the motion of charged particles in the geomagnetic field lead to gyrotropy of the atmosphere and ionosphere. Occurrence of plasma vortices is stochastically determined for such an inhomogeneous gyrotropic medium. The geomagnetic field influences the change of structures of inhomogeneous media in the process of excitation of plasma vortices and their interaction. If colliding vortices are centered on the one geomagnetic line, the merge of vortices and the generation of a joint powerful vortex are possible. If a collision of vortices with centers at different geomagnetic field lines occurs, then the emergence of areas of heating and jet streams and the generation of new vortices are possible.

  19. Interaction of Atmospheric Plasma Vortices

    Science.gov (United States)

    Izhovkina, N. I.; Artekha, S. N.; Erokhin, N. S.; Mikhailovskaya, L. A.

    2016-08-01

    Atmospheric electric fields, connected with the ionization of particles and plasma processes, occur in the fields of pressure gradients of mosaic mesh topology. Atmospheric aerosol particles play a significant role in the vortex generation. The Coriolis force and the motion of charged particles in the geomagnetic field lead to gyrotropy of the atmosphere and ionosphere. Occurrence of plasma vortices is stochastically determined for such an inhomogeneous gyrotropic medium. The geomagnetic field influences the change of structures of inhomogeneous media in the process of excitation of plasma vortices and their interaction. If colliding vortices are centered on the one geomagnetic line, the merge of vortices and the generation of a joint powerful vortex are possible. If a collision of vortices with centers at different geomagnetic field lines occurs, then the emergence of areas of heating and jet streams and the generation of new vortices are possible.

  20. Metallurgy and properties of plasma spray formed materials

    Science.gov (United States)

    Mckechnie, T. N.; Liaw, Y. K.; Zimmerman, F. R.; Poorman, R. M.

    1992-01-01

    Understanding the fundamental metallurgy of vacuum plasma spray formed materials is the key to enhancing and developing full material properties. Investigations have shown that the microstructure of plasma sprayed materials must evolve from a powder splat morphology to a recrystallized grain structure to assure high strength and ductility. A fully, or near fully, dense material that exhibits a powder splat morphology will perform as a brittle material compared to a recrystallized grain structure for the same amount of porosity. Metallurgy and material properties of nickel, iron, and copper base alloys will be presented and correlated to microstructure.

  1. PLASMA SPRAYING OF REFRACTORY CERMETS BY THE WATER-STABILIZED SPRAY (WSP®) SYSTEM

    Czech Academy of Sciences Publication Activity Database

    Ctibor, Pavel; Brožek, V.; Cheong, D.-I.; Chráska, Pavel

    2009-01-01

    Roč. 54, č. 3 (2009), s. 241-253. ISSN 0001-7043 Institutional research plan: CEZ:AV0Z20430508 Keywords : Plasma spraying * cermet coatings * microhardness * zirconium carbide * tungsten Subject RIV: JH - Ceramics, Fire-Resistant Materials and Glass

  2. Plasma Sprayed Coatings for RF Wave Absorption

    Czech Academy of Sciences Publication Activity Database

    Nanobashvili, S.; Matějíček, Jiří; Žáček, František; Stöckel, Jan; Chráska, Pavel; Brožek, Vlastimil

    307-311, - (2002), s. 1334-1338. ISSN 0022-3115 Grant ostatní: COST(XE) Euratom DV4/04(TWO) Institutional research plan: CEZ:AV0Z2043910 Keywords : boron carbide, thermal spray coatings, fusion materials, RF wave absorption Subject RIV: JK - Corrosion ; Surface Treatment of Materials Impact factor: 1.730, year: 2002

  3. Plasma Processes : Plasma sprayed alumina coatings for radiation detector development

    Indian Academy of Sciences (India)

    Mary Alex; V Balagi; K R Prasad; K P Sreekumar; P V Ananthapadmanabhan

    2000-11-01

    Conventional design of radiation detectors uses sintered ceramic insulating modules. The major drawback of these ceramic components is their inherent brittleness. Ion chambers, in which these ceramic spacers are replaced by metallic components with plasma spray coated alumina, have been developed in our Research Centre. These components act as thin spacers that have good mechanical strength as well as high electrical insulation and replace alumina insulators with the same dimensions. As a result, the design of the beam loss monitor ion chamber for CAT could be simplified by coating the outer surface of the HT electrode with alumina. One of the chambers developed for isotope calibrator for brachytherapy gamma sources has its outer aluminium electrode (60 mm dia × 220 mm long) coated with 250 thick alumina (97%) + titania (3%). In view of potential applications in neutron-sensitive ion chambers used in reactor control instrumentation, studies were carried out on alumina 100 to 500 thick coatings on copper, aluminium and SS components. The electrical insulation varied from 108 ohms to 1012 ohms for coating thicknesses above 200 . The porosity in the coating resulted in some fall in electrical insulation due to moisture absorption. An improvement could be achieved by providing the ceramic surface with moisture-repellent silicone oil coating. Irradiation at Apsara reactor core location showed that the coating on aluminium was found to be unaffected after exposure to 1017 nvt fluence.

  4. Modeling of residual stresses in plasma sprayed multilayer systems

    International Nuclear Information System (INIS)

    The simulation program to calculate residual stresses in plasma sprayed single-layer-systems is extended for multilayers in order to study the influence of metallic bond coatings. The stress model is based on the two dimensional form of Hooke's law. Stress relaxation is implemented. To get information about the reliability of this model boron carbide was sprayed on stainless steel 316L substrate with and without copper interlayer. Residual stresses were measured by X-ray diffraction and compared with simulated results. For single-layer-systems the verification of the developed model is reached. For multilayer-systems the stress reduction function of the copper interlayer demonstrated by the measurement is not delivered by the simulation. It is expedient to introduce time dependent behavior like time dependent stress relaxation or creep in the stress model for the simulation of residual stresses in plasma sprayed metallic coatings like the copper interlayer

  5. Thermal radiative properties of plasma sprayed thermochromic coating

    Energy Technology Data Exchange (ETDEWEB)

    Li, Qiang, E-mail: liqiang@mail.njust.edu.cn [School of Energy and Power Engineering, Nanjing University of Science and Technology, Nanjing, Jiangsu 210094 (China); Fan, Desong [School of Energy and Power Engineering, Nanjing University of Science and Technology, Nanjing, Jiangsu 210094 (China); Xuan, Yimin [School of Energy and Power Engineering, Nanjing University of Science and Technology, Nanjing, Jiangsu 210094 (China); College of Energy and Power Engineering, Nanjing University of Aeronautics and Astronautics, Nanjing, Jiangsu 210016 (China)

    2014-01-15

    Highlights: • Thermochromic coatings were synthesized by plasma spraying method. • The coating exhibits a metal–insulator transition. • Emissivity increment of the coating at 97–373 K is 0.33. • Large solar absorptivity of the coating is reported. -- Abstract: Thermochromic coating has been deposited on the substrate of stainless steel by plasma spraying method. Surface morphology, solar absorptivity, and the temperature dependence of infrared spectra and emissivity are reported. The observation of surface morphology shows that the microstructure and the compactness of the coating are related to the spray distance. The investigation of thermal radiative properties indicates that the coating has a large solar absorptivity exceeding 0.8 and its tunable range of emissivity is remarkable, approaching 0.33 at 97–373 K.

  6. A Novel Plasma-Sprayed Nanostructured Coating with Agglomerated-Unsintered Feedstock

    Science.gov (United States)

    Gao, Yang; Zhao, Yan; Yang, Deming; Gao, Jianyi

    2016-01-01

    In this article, an unusual agglomerated powder of Y2O3-stabilized ZrO2 (YSZ) that did not undergo calcination was introduced as a feedstock for thermal spray deposition using internal injection atmospheric plasma spray (APS) and the very-low-pressure plasma spray (VLPPS) methods at an ambient pressure of 100-150 Pa. The results show that the microstructure of the coating is influenced not only by the spray parameters (such as arc gas composition, ambient pressure, and arc current) but also by the manufacture process of the agglomerates particularly the sintering process. The microstructure of the coating exhibited a bimodal structure if the APS method was used; in this case, the microstructure resembles that of other nanostructured coatings using regular agglomerated-sintered feedstock. A coating having a novel fully nano-equiaxed structure with a microporosity of 10-15% was first successfully deposited using VLPPS with 20Ar-30He SLPM plasma gas flows at a current of 500 A. The experimental results suggest that the nano-scale equiaxed structure in the coating is directly formed from original nanoparticles that had undergone melting, while inside the nozzle they were subsequently solidified on the substrate. The VLPPS method, which offers some unique advantages over the conventional plasma spray process, is generic in nature and can potentially be used to deposit a wide variety of ceramic coatings for diverse applications. The thermal conductivity values of the fully nanostructured and bimodal structured coatings were measured, and the microstructures of the coating both in the as-sprayed state and after heat treatment for 10 h at 1300 °C were investigated.

  7. Initial atmospheric corrosion of Zinc sprayed with NaCl

    Institute of Scientific and Technical Information of China (English)

    屈庆; 严川伟; 张蕾; 刘光恒; 曹楚南

    2003-01-01

    Regularities of the initial atmospheric corrosion of zinc sprayed with different amount of NaCl exposed to air at 80% relative humidity and 25 ℃ were investigated via quartz crystal microbalance in laboratory. The results show that NaCl can accelerate the corrosion of zinc. Mass gain of zinc increases with the exposure time increasing, which can be correlated by using exponential decay function. The relationship between mass gain and amount of NaCl sprayed at a certain exposure time follows a quadratic function. Meanwhile, Fourier transform infrared spectroscopy, X-ray diffraction, scanning electron microscopy and electron dispersion X-ray analysis were used to characterize the corrosion surface and products. Zn5(OH)8Cl2*H2O and ZnO are the dominant corrosion products, which unevenly distribute on the surface of zinc in the presence of NaCl. A probable mechanism is simply presented to explain the experimental results.

  8. Improved Small-Particle Powders for Plasma Spraying

    Science.gov (United States)

    Nguyen, QuynhGiao, N.; Miller, Robert A.; Leissler, George W.

    2005-01-01

    Improved small-particle powders and powder-processing conditions have been developed for use in plasma spray deposition of thermal-barrier and environmental barrier coatings. Heretofore, plasma-sprayed coatings have typically ranged in thickness from 125 to 1,800 micrometers. As explained below, the improved powders make it possible to ensure complete coverage of substrates at unprecedently small thicknesses of the order of 25 micrometers. Plasma spraying involves feeding a powder into a hot, high-velocity plasma jet. The individual powder particles melt in the plasma jet as they are propelled towards a substrate, upon which they splat to build up a coating. In some cases, multiple coating layers are required. The size range of the powder particles necessarily dictates the minimum thickness of a coating layer needed to obtain uniform or complete coverage. Heretofore, powder particle sizes have typically ranged from 40 to 70 micrometers; as a result, the minimum thickness of a coating layer for complete coverage has been about 75 micrometers. In some applications, thinner coatings or thinner coating layers are desirable. In principle, one can reduce the minimum complete-coverage thickness of a layer by using smaller powder particles. However, until now, when powder particle sizes have been reduced, the powders have exhibited a tendency to cake, clogging powder feeder mechanisms and feed lines. Hence, the main problem is one of synthesizing smaller-particle powders having desirable flow properties. The problem is solved by use of a process that begins with a spray-drying subprocess to produce spherical powder particles having diameters of less than 30 micrometers. (Spherical-particle powders have the best flow properties.) The powder is then passed several times through a commercial sifter with a mesh to separate particles having diameters less than 15 micrometers. The resulting fine, flowable powder is passed through a commercial fluidized bed powder feeder into a

  9. PLASMA SPRAYING AND DIELECTRIC CHARACTERIZATION OF ZIRCONIUM SILICATE

    Czech Academy of Sciences Publication Activity Database

    Ctibor, Pavel; Sedláček, J.; Neufuss, Karel

    online, č. 2 (2007), s. 4-9. ISSN 1335-9053 R&D Projects: GA AV ČR 1QS200430560 Institutional research plan: CEZ:AV0Z20430508 Keywords : Plasma spraying * Electric al properties * Zircon * Silicates * Insulators Subject RIV: JH - Ceramics, Fire-Resistant Materials and Glass http://web.mtf.stuba.sk/sk/casopis/index.htm

  10. Tensile adhesion test measurements on plasma-sprayed coatings

    Science.gov (United States)

    Berndt, C. C.

    1986-01-01

    Adhesion measurements on plasma-sprayed coatings are briefly studied, including a critical analysis of the experimental scatter for duplicate tests. The application of a simple method which presents adhesion strength data in a fracture mechanics perspective is demonstrated. Available data are analyzed in a way which suggests an approach to finding the overall defect contribution to reducing the apparent strength of coatings.

  11. Bond strength of plasma sprayed ceramic coatings on phosphate steels

    Czech Academy of Sciences Publication Activity Database

    Pokorný, P.; Mastný, L.; Sýkora, V.; Pala, Zdeněk; Brožek, Vlastimil

    2015-01-01

    Roč. 54, č. 2 (2015), s. 411-414. ISSN 0543-5846 R&D Projects: GA ČR(CZ) GAP108/12/1872 Institutional support: RVO:61389021 Keywords : phosphating * plasma spraying * ceramic coatings * corrosion * bond strength Subject RIV: CA - Inorganic Chemistry Impact factor: 0.959, year: 2014

  12. Corrosion resistance of phosphated steels with plasma sprayed ceramic coatings

    Czech Academy of Sciences Publication Activity Database

    Brožek, Vlastimil; Mastný, L.; Pokorný, P.

    Zagreb: Croatian Metallurgical Society (CMS), 2014 - (Mamuzić, I.). s. 401 ISBN N. [International Symposium of Croatian Metallurgical Society SHMD 2014/11./. 22.06.2014-26.06.2014, Šibenik] Institutional support: RVO:61389021 Keywords : steel phosphating * phosphate coatings * plasma spraying * ceramic coatings * corrosion resistance * bond strength of coatings Subject RIV: CA - Inorganic Chemistry

  13. Composition and structure of plasma sprayed chromium steel powders

    Czech Academy of Sciences Publication Activity Database

    Schneeweiss, O.; Voleník, Karel; Kolman, Blahoslav Jan

    Praha, 2005, s. 105-111. ISBN 1899072 18 7. [EURO Powder Metallurgy Congress & Exhibition. Prague (CZ), 02.10.2005-05.10.2005] Institutional research plan: CEZ:AV0Z20430508 Keywords : chromium steel * plasma spraying * chromium depletion * Mössbauer spectroscopy Subject RIV: JH - Ceramics, Fire-Resistant Materials and Glass

  14. Mechanical and physical properties of plasma-sprayed stabilized zirconia

    Science.gov (United States)

    Siemers, P. A.; Mehan, R. L.

    1983-01-01

    Physical and mechanical properties were determined for plasma-sprayed MgO- or Y2O3-stabilized ZrO2 thermal barrier coatings. Properties were determined for the ceramic coating in both the freestanding condition and as-bonded to a metal substrate. The properties of the NiCrAlY bond coating were also investigated.

  15. Preventing Clogging In A Vacuum Plasma Spray Gun

    Science.gov (United States)

    Krotz, Phillip D.; Daniel, Ronald L., Jr.; Davis, William M.

    1994-01-01

    Modification of powder-injection ports enables lengthy, high-temperature deposition operations. Graphite inserts prevent clogging of ports through which copper powder injected into vacuum plasma spray (VPS) gun. Graphite liners eliminate need to spend production time refurbishing VPS gun, reducing cost of production and increasing productivity. Concept also applied to other material systems used for net-shape fabrication via VPS.

  16. Multilayer refractory nozzles produced by plasma-spray process

    Science.gov (United States)

    Bliton, J. L.; Rausch, J. L.

    1966-01-01

    Multilayer rocket nozzles formed by plasma spraying have good thermal shock resistance and can be reheated in an oxidizing environment without loss of coating adherence. Suggested application of this process are for the production of refractory components, which can be formed as surfaces of revolution.

  17. Consolidation of Tungsten Disilicide WSi2 by Plasma Spraying

    Czech Academy of Sciences Publication Activity Database

    Brožek, Vlastimil; Ctibor, Pavel; Matějíček, Jiří; Rohan, Pavel; Janča, J.

    Vol. 2. Shrewsbury , UK : EPMA Shrewsbury , 2007, s. 431-436. ISBN 978-1-899072-30-9. [International Powder Metallurgy Congress & Exhibition EURO PM 2007. Toulouse (FR), 15.10.2007-17.10.2007] R&D Projects: GA ČR(CZ) GA104/05/0540 Institutional research plan: CEZ:AV0Z20430508 Keywords : Water stabilized plasma * tungsten disilicide * plasma deposition * thermal spray Subject RIV: JG - Metallurgy

  18. Current thermal plasma spray activities at DLR in Stuttgart

    Czech Academy of Sciences Publication Activity Database

    Arnold, J.; Syed, A.; Kavka, Tetyana

    Ilmenau: Technische Universität Ilmenau, 2007 - (Dzur, B.), s. 1-8 ISBN 978-3-00-021860-6. [Workshop Plasmatechnik/14./. Ilmenau (DE), 21.06.2007-22.06.2007] R&D Projects: GA AV ČR KJB100430701 Institutional research plan: CEZ:AV0Z20430508 Keywords : Solid oxide fuel cells * thermal plasma spraying Subject RIV: BL - Plasma and Gas Discharge Physics

  19. Plasma Sprayed Zircon Deposits Modified by Laser Treatment

    Czech Academy of Sciences Publication Activity Database

    Kolman, Blahoslav Jan; Neufuss, Karel; Jančárek, A.; Dubský, Jiří; Chráska, Pavel

    Tallinn, 2003 - (Ugaste, U.), s. 69-78 ISBN 9985-58-276-4. ISSN 1736-0633. [Dense Plasma Interaction with Materials.. Tallinn (EE), 09.10.2003-11.10.2003] R&D Projects: GA ČR GA106/01/0094 Institutional research plan: CEZ:AV0Z2043910 Keywords : plasma, spraying, zircon Subject RIV: JK - Corrosion ; Surface Treatment of Materials

  20. Compatibility of plasma sprayed tungsten based materials with graphite substrates

    Czech Academy of Sciences Publication Activity Database

    Brožek, Vlastimil; Ctibor, Pavel; Boldyryeva, Hanna; Cheong, D.-I.; Yang, S.-H.

    Bratislava: STU Bratislava, 2009 - (Koman, M.; Mikloš, D.), s. 18-19. (Joint Seminar). ISBN 978-80-89088-81-2. [Joint Seminar – Development of materials science in research and education/19th./. Závažná Poruba (SK), 31.08.2009] Institutional research plan: CEZ:AV0Z20430508 Keywords : Tungsten, zirconium carbide * plasma spraying * carbide interlayers * compatibility Subject RIV: BL - Plasma and Gas Discharge Physics

  1. Deposition of titanium nitride and hydroxyapatite-based biocompatible composite by reactive plasma spraying

    International Nuclear Information System (INIS)

    Titanium nitride is a bioceramic material successfully used for covering medical implants due to the high hardness meaning good wear resistance. Hydroxyapatite is a bioactive ceramic that contributes to the restoration of bone tissue, which together with titanium nitride may contribute to obtaining a superior composite in terms of mechanical and bone tissue interaction matters. The paper presents the experimental results in obtaining composite layers of titanium nitride and hydroxyapatite by reactive plasma spraying in ambient atmosphere. X-ray diffraction analysis shows that in both cases of powders mixtures used (10% HA + 90% Ti; 25% HA + 75% Ti), hydroxyapatite decomposition occurred; in variant 1 the decomposition is higher compared with the second variant. Microstructure of the deposited layers was investigated using scanning electron microscope, the surfaces presenting a lamellar morphology without defects such as cracks or microcracks. Surface roughness values obtained vary as function of the spraying distance, presenting higher values at lower thermal spraying distances.

  2. Deposition of titanium nitride and hydroxyapatite-based biocompatible composite by reactive plasma spraying

    Science.gov (United States)

    Roşu, Radu Alexandru; Şerban, Viorel-Aurel; Bucur, Alexandra Ioana; Dragoş, Uţu

    2012-02-01

    Titanium nitride is a bioceramic material successfully used for covering medical implants due to the high hardness meaning good wear resistance. Hydroxyapatite is a bioactive ceramic that contributes to the restoration of bone tissue, which together with titanium nitride may contribute to obtaining a superior composite in terms of mechanical and bone tissue interaction matters. The paper presents the experimental results in obtaining composite layers of titanium nitride and hydroxyapatite by reactive plasma spraying in ambient atmosphere. X-ray diffraction analysis shows that in both cases of powders mixtures used (10% HA + 90% Ti; 25% HA + 75% Ti), hydroxyapatite decomposition occurred; in variant 1 the decomposition is higher compared with the second variant. Microstructure of the deposited layers was investigated using scanning electron microscope, the surfaces presenting a lamellar morphology without defects such as cracks or microcracks. Surface roughness values obtained vary as function of the spraying distance, presenting higher values at lower thermal spraying distances.

  3. Corrosion resistance properties of reactive plasma-sprayed titanium composite coatings

    Energy Technology Data Exchange (ETDEWEB)

    Valente, T. [Rome Univ. (Italy). Dept. of ICMMPM; Galliano, F.P. [Department of DMTI, University of Florence, Via S. Marta, 3-50139, Florence (Italy)

    2000-05-01

    Among thermal spraying methods, an attractive technical possibility lies in the fabrication of protective coatings or free-standing components by means of reactive plasma spraying (RPS) techniques. Using reactive gases, such as nitrogen or methane, it is possible to synthesize hard nitride or carbide phases in reactive metals like Ti, Cr or Al. In this investigation composite titanium-nitrides/titanium coatings produced by RPS through a controlled atmosphere plasma spray system (CAPS), were electrochemically tested to evaluate their corrosion behaviour. Two environments were selected: a neutral (0.5 M NaCl) and an acid aqueous solution (0.5 M NaCl+1 M HCl). The influence of porosity and nitrogen content on the corrosion resistance has been investigated. Polarization curves of coated samples, detached coatings, AISI304 substrate and commercially pure titanium (grade 2), are also reported and discussed. The corrosion resistance of coated samples was found to be mainly dependent on porosity values, thus optimization of plasma spraying parameters assumes a fundamental role to obtain wear and corrosion resistant deposits. (orig.)

  4. Functionally Graded Materials using Plasma Spray with Nano Structured Ceramic

    International Nuclear Information System (INIS)

    In this paper, nano structured FGM was fabricated using DC plasma spray technique. Nano structured and micro structured powder were used as the feeding powder with steel substrate. The spray parameters was optimized and characterisation of nano-ceramic FGM and micro-ceramic FGM were done using bending test and micro-hardness test. Experimental results have shown that the nano-structured FGM exhibit 20% improvement flexure strength and 10% in hardness. A comparison was made between sintered micro ceramic tile and nano ceramic FGM using simple drop test method.

  5. SPRAYTRAN USER'S GUIDE: A GIS-BASED ATMOSPHERIC SPRAY DROPLET DISPERSION MODELING SYSTEM

    Science.gov (United States)

    The offsite drift of pesticide from spray operations is an ongoing source of concern. The SPRAY TRANsport (SPRAYTRAN) system, documented in this report, incorporates the near-field spray application model, AGDISP, into a meso-scale atmospheric transport model. The AGDISP model ...

  6. Characterization of plasma sprayed beryllium ITER first wall mockups

    Energy Technology Data Exchange (ETDEWEB)

    Castro, R.G.; Vaidya, R.U.; Hollis, K.J. [Los Alamos National Lab., NM (United States). Material Science and Technology Div.

    1998-01-01

    ITER first wall beryllium mockups, which were fabricated by vacuum plasma spraying the beryllium armor, have survived 3000 thermal fatigue cycles at 1 MW/m{sup 2} without damage during high heat flux testing at the Plasma Materials Test Facility at Sandia National Laboratory in New Mexico. The thermal and mechanical properties of the plasma sprayed beryllium armor have been characterized. Results are reported on the chemical composition of the beryllium armor in the as-deposited condition, the through thickness and normal to the through thickness thermal conductivity and thermal expansion, the four-point bend flexure strength and edge-notch fracture toughness of the beryllium armor, the bond strength between the beryllium armor and the underlying heat sink material, and ultrasonic C-scans of the Be/heat sink interface. (author)

  7. Steel surface modification with plasma spraying electrothermal installation using a liquid electrode

    International Nuclear Information System (INIS)

    Recently, much attention has been paid to different processes using low- temperature plasma, and in particular, the process of plasma spraying. Despite the fact that the plasma spraying method has been established for a relatively long time, there are several unsolved issues in this field that are associated with the choice of the optimal spraying modes. It is connected with the fact that the development of optimal spraying process modes is a rather difficult task, since the problem of creating an optimal design for the plasmatron is not solved yet. In this article the technological plasma plant with liquid electrode is discussed, which provides a plasma spray with a temperature up to 5000°C and lengths up to 100 mm. Engineered installation allows to carry out plasma spraying of steel surface. The process and parameters of plasma spraying optimal modes are examined in the article

  8. Investigations of Local Corrosion Behavior of Plasma-Sprayed FeCr Nanocomposite Coating by SECM

    Science.gov (United States)

    Shi, Xi; Shu, Mingyong; Zhong, Qingdong; Zhang, Junliang; Zhou, Qiongyu; Bui, Quoc Binh

    2016-02-01

    FeCr alloy coating can be sprayed on low-carbon steel to improve the corrosion resistance because of FeCr alloy's high anti-corrosion capacity. In this paper, Fe microparticles/Cr nanoparticles coating (NFC) and FeCr microparticles coating (MFC) were prepared by atmospheric plasma spraying and NFC was heat-treated under hydrogen atmosphere at 800 °C (HNFC). EDS mapping showed no penetration of Ni in MFC and NFC while penetration of Ni occurred in HNFC. X-ray diffraction results indicated the form of the NiCrFe (bcc) solid solution in HNFC. SECM testing in 3.5 (wt.%) NaCl revealed that the anti-corrosion capacity of NFC improved compared with MFC, while HNFC improved further.

  9. Microwave diagnostics of atmospheric plasmas

    Science.gov (United States)

    Scott, David

    Plasma treatment of biological tissues has tremendous potential due to the wide range of applications. Most plasmas have gas temperatures which greatly exceed room temperature. These are often utilized in electro-surgery for cutting and coagulating tissue. Another type of plasma, referred to as cold atmospheric plasma, or CAP, is characterized by heavy particle temperatures which are at or near room temperature. Due to this lack of thermal effect, CAP may provide less invasive medical procedures. Additionally, CAP have been demonstrated to be effective at targeting cancer cells while minimizing damage to the surrounding tissue. A recently fabricated Microwave Electron Density Device (MEDD) utilizes microwave scattering on small atmospheric plasmas to determine the electron plasma density. The MEDD can be utilized on plasmas which range from a fraction of a millimeter to several centimeters at atmospheric pressure when traditional methods cannot be applied. Microwave interferometry fails due to the small size of the plasma relative to the microwave wavelength which leads to diffraction and negligible phase change; electrostatic probes introduce very strong perturbation and are associated with difficulties of application in strongly-collisional atmospheric conditions; and laser Thomson scattering is not sensitive enough to measure plasma densities less than 1012 cm-3. The first part of this dissertation provides an overview of two types of small atmospheric plasma objects namely CAPs and plasmas utilized in the electro-surgery. It then goes on to describe the fabrication, testing and calibration of the MEDD facility. The second part of this dissertation is focused on the application of the MEDD and other diagnostic techniques to both plasma objects. A series of plasma images that illustrate the temporal evolution of a discharge created by an argon electrosurgical device operating in the coagulation mode and its behavior was analyzed. The discharge of the argon

  10. Steam chemical reactivity of plasma-sprayed beryllium

    Energy Technology Data Exchange (ETDEWEB)

    Anderl, R.A.; Pawelko, R.J.; Smolik, G.R. [Lockheed Martin Idaho Technologies Co., Idaho Falls, ID (United States). Idaho National Engineering and Environmental Lab.; Castro, R.G. [Los Alamos National Lab., NM (United States)

    1998-07-01

    Plasma-spraying with the potential for in-situ repair makes beryllium a primary candidate for plasma facing and structural components in experimental magnetic fusion machines. Deposits with good thermal conductivity and resistance to thermal cycling have been produced with low pressure plasma-spraying (LPPS). A concern during a potential accident with steam ingress is the amount of hydrogen produced by the reactions of steam with hot components. In this study the authors measure the reaction rates of various deposits produced by LPPS with steam from 350 C to above 1,000 C. They correlate these reaction rates with measurements of density, open porosity and BET surface areas. They find the reactivity to be largely dependent upon effective surface area. Promising results were obtained below 600 C from a 94% theoretical dense (TD) deposit with a BET specific surface area of 0.085 m{sup 2}/g. Although reaction rates were higher than those for dense consolidated beryllium they were substantially lower, i.e., about two orders of magnitude, than those obtained from previously tested lower density plasma-sprayed deposits.

  11. Molybdenum plasma spray powder, process for producing said powder, and coating made therefrom

    International Nuclear Information System (INIS)

    Plasma spray powders of molybdenum particles containing 0.5 to 15 weight percent oxygen and obtained by reacting molybdenum particles with oxygen or oxides in a plasma, form plasma spray coatings exhibiting hardness comparable to flame sprayed coatings formed from molybdenum wire and plasma coatings of molybdenum powders. Such oxygen rich molybdenum powders may be used to form wear resistant coatings, such as for piston rings. (author)

  12. Electrochemical Evaluation of Pyrite Films Prepared by Plasma Spraying

    Energy Technology Data Exchange (ETDEWEB)

    Guidotti, R.A.; Reinhardt, F.W.

    1998-10-30

    Thermally activated batteries use electrodes that are typically fabricated by cold pressing of powder. In the LiSi/FeS2 system, natural (mineral) pyrite is used for the cathode. In an effort to increase the energy density and specific energy of these batteries, flame and plasma spraying to form thin films of pyrite cathodes were evaluated. The films were deposited on a 304 stainless steel substrate (current collector) and were characterized by scanning electron microscopy and x-ray dlfllaction. The films were electrochemically tested in single cells at 5000C and the petiormance compared to that of standard cells made with cold-pressed powders. The best results were obtained with material deposited by de-arc plasma spraying with a proprietq additive to suppress thermal decomposion of the pyrite.

  13. Phase Formation Control in Plasma Sprayed Alumina–Chromia Coatings

    Czech Academy of Sciences Publication Activity Database

    Dubský, Jiří; Chráska, Pavel; Kolman, Blahoslav Jan; Stahr, C.Ch.; Berger, L.-M.

    2011-01-01

    Roč. 55, č. 3 (2011), s. 294-300. ISSN 0862-5468 R&D Projects: GA ČR GA106/08/1240 Institutional research plan: CEZ:AV0Z20430508 Keywords : Alumina * Chromia * Plasma spraying * Phase stabilization Subject RIV: JH - Ceramics, Fire-Resistant Materials and Glass Impact factor: 0.382, year: 2011 http://www.ceramics-silikaty.cz/2011/2011_03_294.htm

  14. Fluctuation Phenomenon Analysis of an Arc Plasma Spraying Jet

    Institute of Scientific and Technical Information of China (English)

    赵文华; 田阔; 刘笛; 张冠忠

    2001-01-01

    The effects of three factors, including the power supply, the arc behaviour in the arc channel and the fluid dynamic process of the jet, on a plasma spraying jet have been experimentally detected by means of spectroscopic diagnostic techniques. The fast Fourier transform method has been applied to the analysis of the arc voltage and spectral line intensity of the jet. The three factors have been studied and distinguished from each other.

  15. On reactive suspension plasma spraying of calcium titanate

    Czech Academy of Sciences Publication Activity Database

    Kotlan, Jiří; Pala, Zdeněk; Mušálek, Radek; Ctibor, Pavel

    2016-01-01

    Roč. 42, č. 3 (2016), s. 4607-4615. ISSN 0272-8842 R&D Projects: GA ČR GA15-12145S Institutional support: RVO:61389021 Keywords : Suspensions * X-raymethods * Perovskites * Substrates * Suspension plasma spraying Subject RIV: JH - Ceramics, Fire-Resistant Materials and Glass Impact factor: 2.605, year: 2014 http://www.sciencedirect.com/science/article/pii/S0272884215022646

  16. Plasma spraying of Fe-Cr-Al alloy powder

    Czech Academy of Sciences Publication Activity Database

    Voleník, Karel; Leitner, J.; Kolman, Blahoslav Jan; Písačka, Jan; Schneeweiss, Oldřich

    2008-01-01

    Roč. 46, č. 1 (2008), s. 17-25. ISSN 0023-432X R&D Projects: GA AV ČR IAA1041404 Institutional research plan: CEZ:AV0Z20430508; CEZ:AV0Z20410507 Keywords : Fe-Cr-Al alloy powder * plasma spraying * oxidation * vaporization * composition changes Subject RIV: JK - Corrosion ; Surface Treatment of Materials Impact factor: 1.345, year: 2007

  17. Study of plasma sprayed copper alloy using positron annihilation

    International Nuclear Information System (INIS)

    A positron annihilation technique has been employed to study the microdefects of copper alloy sprayed on a steel substrate by plasma after being compressed in different thickness. The positron lifetime in the alloy is varied with different amount of compression. It is found that the positron lifetime decreases with increasing of the compression deformation. On the contrary, the positron lifetime is increased for normal alloy after deformation

  18. Formation of Corundum Phase in Plasma Sprayed Alumina Coatings

    Czech Academy of Sciences Publication Activity Database

    Dubský, Jiří; Chráska, Pavel; Kolman, Blahoslav Jan; Stahr, C.Ch.; Berger, L.-M.

    Brisbane: Materials Australia, 2007, s. 62-62. [The 16th International Federation for Heat Treatment and Surface Engineering (IFHTSE) Congress/16th./. Brisbane (AU), 30.10.2007-1.11.2007] R&D Projects: GA ČR(CZ) GA106/05/0483 Institutional research plan: CEZ:AV0Z20430508 Keywords : Phase transformatin * Plasma spraying * Alumina * Chromia Subject RIV: JK - Corrosion ; Surface Treatment of Materials

  19. Microstructure and indentation mechanical properties of YSZ nanostructured coatings obtained by suspension plasma spraying

    OpenAIRE

    Carpio Cobo, Pablo; Rayón, E.; Pawłowski, L.; Cattini, A.; Benavente, Rut; Benavente, R; Bannier, Emilie; Salvador, M. D.; Sánchez Vilches, Enrique Javier

    2013-01-01

    A commercial nanosuspension of yttria-stabilised zirconia (YSZ) was successfully deposited on austenitic stainless steel substrate by suspension plasma spraying technique (SPS). A SG-100 torch with internal radial injection was used for the spraying. The pneumatic system transported the feed suspension from the containers to the plasma torch. In order to study the effect of the spraying parameters, a factorial model was used to design the experiments, changing both spraying translation speed ...

  20. Processing effects on in-flight particle state and functional coating properties of plasma-sprayed manganese zinc ferrite

    International Nuclear Information System (INIS)

    Magnetic properties of manganese zinc ferrite (MZF) coatings deposited by atmospheric dc plasma spraying largely depend on zinc and oxygen loss during particle flight. The temperature and velocity of in-flight MZF particles were widely varied by changing plasma spray conditions to examine these chemistry changes and resultant magnetic properties. Zn loss increases with increased particle temperature or decreased particle velocity. Meanwhile, wuestite (FeO) formation, related to the oxygen loss, is more complicated, partly because oxygen, which is lost during flight in the high-temperature zone of the plasma jet, can be recovered at longer spray distances. As a result, the saturation magnetization of MZF coatings decreases and the coercivity increases with increased particle temperature or decreased particle velocity.

  1. STUDY ON HYDROXYAPATITE COATING ON BIOMATERIALS BY PLASMA SPRAY METHOD

    Directory of Open Access Journals (Sweden)

    Dr. Hanumantharaju H. G

    2012-09-01

    Full Text Available In plasma spray coating process the hydroxyapatite powder particles are melted in a high temperature plasma flame and propelled towards the substrate material thus forming a coating. The thin hydroxyapatitecoatings have shown better adhesion to substrates and are more stable in the biological environment because they have more uniform structure and composition. Samples are tested for Scanning Electron Microscopy analysis, to find the uniform coating and bonding strength. From the XRD analysis it was confirmed that the phase purity of HAP is maintained even after the coating.

  2. Phase stabilization in plasma sprayed BaTiO3

    Czech Academy of Sciences Publication Activity Database

    Ctibor, Pavel; Seiner, Hanuš; Sedláček, J.; Pala, Zdeněk; Vaněk, Přemysl

    2013-01-01

    Roč. 39, č. 5 (2013), s. 5039-5048. ISSN 0272-8842 R&D Projects: GA ČR(CZ) GA101/09/0702 Institutional support: RVO:61389021 ; RVO:61388998 ; RVO:68378271 Keywords : Spectroscopy * BaTiO3 * Plasma spraying * Spark plasma sintering Subject RIV: JH - Ceramics, Fire-Resistant Materials and Glass; BJ - Thermodynamics (UT-L); JH - Ceramics, Fire-Resistant Materials and Glass (FZU-D) Impact factor: 2.086, year: 2013 http://www.sciencedirect.com/science/article/pii/S0272884212013582

  3. Smart coating technology by gas tunnel type plasma spraying

    International Nuclear Information System (INIS)

    Nano-science and technology is one of the most important scientific fields, and the material processing using the nano-technology is now advanced towards more precise and controllable smart stage. Regarding thermal processing, plasma system with high precise, has been expected for smart thermal processing. The gas tunnel type plasma system developed by the author exhibits high energy density and also high efficiency. Among the applications to the various thermal processing, one practical application is plasma spraying of ceramics such as A12O3 and ZrO2. The characteristics of these ceramic coatings were superior to the conventional ones. The ZrO2 composite coating has the possibility of the development of high functionally graded TBC (thermal barrier coating). In this study, the performance such as the mechanical properties, thermal behavior and high temperature oxidation resistance of the alumina/zirconia functionally graded TBCs produced by gas tunnel type plasma spraying was investigated and discussed. The results showed that the alumina/zirconia composite system exhibited the improvement of mechanical properties and oxidation resistance. Now, one of the advanced plasma application, a smart coating technology, is expected to obtain the desired characteristics of ceramics with improved corrosion resistance, thermal resistance, and wear resistance.

  4. Formation and Characterization of Plasma Sprayed Photocatalytic TiO2- ZnO Nano- Compounded Coatings

    Institute of Scientific and Technical Information of China (English)

    Lee Soo Wohn; Aum Ho Sung; Hur Bo Young; Chen Huang

    2004-01-01

    Two kinds of TiO2-ZnO nano-compounded powders aggregated by spray-drying process and evaporation method were used to deposit photocatalytic coatings by atmospheric plasma spraying technique. The phase compositions, morphologies of the agglomerated TiO2-ZnO powders and the as-sprayed coating were characterized using X-ray diffraction (XRD) and field emission scanning electron microscope (FESEM) respectively. Furthermore, roughness measurements were carried out on their surfaces of the plasma sprayed TiO2-ZnO nano-comPounded coatings. Compared with the TiO2ZnO nano-compounded coating deposited from the spray-dried powder, it was found that the TiO2-ZnO nano-compounded coating deposited from the evaporated powder possesses higher anatase phase. It is ascribed to the existing of partially melted or non-melted microstructure in the TiO2-ZnO coating deposited from the evaporated powder. The partially-meltedor non-melted microstructure was retained from the starting agglomerated powder. This microstructure is beneficial to improve the photocatalytic properties of plasma sprayed TiO2-ZnO nano-compounded coatings.

  5. Plasma sprayed cylinder lining coatings : Factors affecting the amount of ceramics in plasma sprayed cylinder lining coatings

    OpenAIRE

    Antonsson Nilsson, Hermina; Jarnerud, Tova

    2015-01-01

    Scania uses powder plasma spray technology to coat their cylinder linings. The powder used contains stainless steel and ceramics. In order for the properties of the coating to reach the quality demands, it has to have a certain amount of pores and ceramics in it. Despite the process being strictly controlled the coating has proven to exhibit differences in composition. Process parameters for each coated lining are logged and as part of Scania’s quality control, samples of the coating are freq...

  6. Neural network analysis for erosion wear of nickel-aluminide coatings on steel by plasma spraying

    Science.gov (United States)

    Mishra, S. C.; Chaithanya, M.; Satapathy, Alok; Ananthapadmanabhan, P. V.; Sreekumar, K. P.

    2010-02-01

    In the present investigation plasma spray inter metallic coating of Nickel-aluminide was deposited on mild steel substrates. The response of plasma sprayed nickel-aluminide coatings to the impingement of such solid particles has been presented in this work. Nickel pre-mixed with alumina powder is deposited on mild steel substances by atmospheric plasma spraying at various operating power level. The coatings are subjected to erosion wear test. An erosion test setup developed in our laboratory is used to simulate real time erosive situations. Dry silica sand of average particle size 400 micron is used as the erodent. The erosion rate is calculated on the basis of 'coating mass losses. The erosion studies are made and different velocities and impingement angles. A computational technique (ANN analysis) is used to predict the rate of erosion wear under various operational conditions. This technique involves database training to predict property parameter evolutions in process having large number of interdependent variables. This paper presents the database construction, implementation protocol and also the set of predicted results related to the erosion wear rate of nickel-aluminide coating. It is shown that the erosion wear is strongly influenced by the angle of impact. The test is conducted at room temperature i.e.27°C and 60% RH. Ni3Al coatings deposited at different power levels (10, 12, 16, 20, 24 kW) are found to exhibit different wear rate under similar test conditions.

  7. Air plasma sprayed coatings of self-fluxing powder materials

    International Nuclear Information System (INIS)

    The article discusses the structural features of self-fluxing coatings obtained by plasma spraying air from entering the hub ring and the gas-dynamic focusing powder. It was shown that, unlike the unilateral spot powder inlet into the plasma jet, the use of the annular input node allows to increase heating efficiency and to accelerate the particles in the plasma stream. By optical and scanning electron microscopy that most of the particles forming the coating, in the plasma jet is in a molten or plasticized condition. Transmission electron microscopy revealed that high cooling rates of such particles contribute to the formation of γ-SMC supersaturated solid solution Ni-based average grain size of 80 nm

  8. Atmospheric pressure plasma jet applications

    Energy Technology Data Exchange (ETDEWEB)

    Park, J.; Herrmann, H.W.; Henins, I.; Selwyn, G.S. [Los Alamos National Lab., NM (United States)

    1998-12-31

    The atmospheric pressure plasma jet (APPJ) is a non-thermal, high pressure plasma discharge that produces a high velocity effluent stream of highly reactive chemical species. The discharge operates on a feedstock gas (e.g., He/O2/H2O) which flows between two concentric cylindrical electrodes: an outer grounded electrode and an inner electrode powered at 13.56 MHz RF. While passing through the plasma, the feedgas becomes excited, ionized or dissociated by electron impact. The fast-flowing effluent consists of ions and electrons, which are rapidly lost by recombination, highly reactive radicals (e.g., O, OH), and metastable species (e.g., O2). The metastable O2, which is reactive to hydrocarbon and other organic species, has been observed through optical emission spectroscopy to decrease by a factor of 2 from the APPJ nozzle exit to a distance of 10 cm. Unreacted metastable O2, and that which does not impinge on a surface, will then decay back to ordinary ground state O2, resulting in a completely dry, environmentally-benign form of surface cleaning. Applications such as removal of photoresist, oxide films and organic residues from wafers for the electronics industry, decontamination of civilian and military areas and personnel exposed to chemical or biological warfare agents, and paint (e.g., graffiti) removal are being considered.

  9. Suspension plasma spraying of nanostructured WC-12Co coatings

    Science.gov (United States)

    Berghaus, J. Oberste; Marple, B.; Moreau, C.

    2006-12-01

    Nanostructured WC-12% Co coatings were deposited by suspension plasma spraying of submicron feedstock powders, using an internal injection plasma torch. The liquid carrier used in this approach allows for controlled injection of much finer particles than in conventional thermal spraying, leading to thin coatings with a fine surface finish. A polyethylene-imine (PEI) dispersant was used to stabilize the colloidal suspension in an ethanol carrier. In-flight particle states were measured for a number of operating conditions of varying plasma gas flow rates, feed rates, and standoff distances and were related to the resulting microstructure, phase composition (EDS, SEM, XRD), and Vickers hardness. High in-flight particle velocities (>800 m/s) were generated, leading to dense coatings. It was observed that the coating quality was generally compromised by the high temperature and reactivity of the small particles. To compensate for this shortcoming, the suspension feed rate was adjusted, thereby varying the thermal load on the plasma. Results showed that a slightly larger agglomerate size, in conjunction with low particle jet temperatures, could somewhat limit the decomposition of WC into brittle W2C/W3C and amorphous cobalt containing binder phases.

  10. Effect of microstructure and microhardness on the wear resistance of zirconia-alumina, zirconia-yttria and zirconia-ceria coatings manufactured by atmospheric plasma spraying; fecto de la microestructura y de la microdureza sobre la resistencia al desgaste de recubrimientos elaborados por proyeccion termica por plasma atmosferico a partir de circona-alumina, circona-itria y circona-ceria

    Energy Technology Data Exchange (ETDEWEB)

    Giovanni Gonzalez, A.; Ageorges, H.; Rojas, O.; Lopez, E.; Milena Hurtado, F.; Vargas, F.

    2015-10-01

    The effect of the structure and microhardness on the wear resistance of zirconia-alumina (ATZ), zirconia-yttria (YSZ) and zirconia-ceria (CSZ) coatings manufactured by atmospheric plasma spraying was studied. The microstructure and the fracture on the cross section of the coatings were analyzed using Scanning Electron Microscopy, the phases were identified using X-Ray Diffraction, the microhardness was measured by Vickers indentation and the wear resistance was evaluated by ball on disc test. The results showed that zirconia-alumina coating exhibits the best performance in the wear test. This behavior is closely related to their microstructure and higher microhardness, despite of its significant quantity of the monoclinic zirconia phase, which has lower mechanical properties than tetragonal zirconia phase. Tetragonal zirconia phase was predominant in the zirconia-yttria and zirconia-ceria coatings and despite this behavior; they did not have a good performance in the wear tests. This low wear resistance was mainly influenced by the columnar structure within their lamellae, which caused a greater detachment of particles in the contact surface during the ball-disc tests, increasing its wear. (Author)

  11. Low Temperature Atmospheric Pressure Plasma Sterilization Shower

    Science.gov (United States)

    Gandhiraman, R. P.; Beeler, D.; Meyyappan, M.; Khare, B. N.

    2012-10-01

    Low-temperature atmospheric pressure plasma sterilization shower to address both forward and backward biological contamination issues is presented. The molecular effects of plasma exposure required to sterilize microorganisms is also analysed.

  12. Compositional dependence of microstructure and tribological properties of plasma sprayed Fe-based metallic glass coatings

    Institute of Scientific and Technical Information of China (English)

    YANG Qin; LI Ran; LIU ZengQian; SHI MinJie; LUO XueKun; ZHANG Tao

    2012-01-01

    Gas-atomized powders of three Fe-based glass-forming alloys were sprayed on mild steel substrates by atmospheric plasma spaying using the same spaying parameters.Microstructures,thermal stabilities and tribological properties of the sprayed coatings were analyzed.The coating performances showed a strong dependence on the intrinsic characters of the compositions,i,e.,glass-forming ability (GFA) and supercooled liquid region (ΔTx).The coatings tended to exhibit higher amorphous phase fraction for the composition with higher GFA and lower porosity for that with larger ΔTx.All the coatings exhibited superior wear resistance compared with the substrate.Higher wear resistance could be obtained in coatings with higher amorphous phase fraction,i.e.higher GFA of the composition.This study has important implications for composition selecting and optimizing in the fabrication of metallic glass coatings.

  13. Adhesion of YSZ suspension plasma-sprayed coating on smooth and thin substrates

    International Nuclear Information System (INIS)

    The design concept of the gas-cooled fast reactor which is a 4. generation nuclear reactor, requires protective coatings able to operate at 850 C and protect the underlying structure in case of sudden increase of the functional temperature up to 1250 C and depressurization from 0.70 MPa to atmospheric pressure. The parts to be covered are made of 1 mm thick materials resistant to heat and erosion and exhibiting high mechanical properties at high temperatures, such as the Haynes (R)230 nickel-based alloy. In this study, the use of suspension plasma spraying to manufacture zirconia coatings is explored. The spraying conditions were optimized for the elaboration of coatings on stainless steel AISI 304L substrates and then adapted for Haynes 230 substrates. A special attention was paid to coating adhesion that was investigated by using a Vickers indentation cracking method. (authors)

  14. Spraying of Super Fine Powders With HVOF and Axial Plasma Thermal Spray Systems

    Institute of Scientific and Technical Information of China (English)

    Alan Burgess; G(o)tz Matth(a)us

    2004-01-01

    The use of fine powders in thermal spray can lead to many advantages. These advantages include denser coatings, coatings with increased wear resistance, coatings with smoother surface finish, coatings that can be applied to internal surfaces, less expensive coatings. The use of fine powders also has an disadvantage that th ey can have poor flow characteristics. The paper will discuss a feeder that is able to feed fine powders to overcome this difficulty and the coating equipment, both axial plasma and HVOF systems, used to deposit these materials to produce smooth dense coatings.

  15. Influence of Oxidation Behavior of Feedstock on Microstructure and Ablation Resistance of Plasma-Sprayed Zirconium Carbide Coating

    Science.gov (United States)

    Hu, Cui; Ge, Xuelian; Niu, Yaran; Li, Hong; Huang, Liping; Zheng, Xuebin; Sun, Jinliang

    2015-10-01

    Plasma spray is one of the suitable technologies to deposit carbide coatings with high melting point, such as ZrC. However, in the spray processes performed under atmosphere, oxidation of the carbide powder is inevitable. To investigate the influence of the oxidation behavior of feedstock on microstructure and ablation resistance of the deposited coating, ZrC coatings were prepared by atmospheric and vacuum plasma spray (APS and VPS) technologies, respectively. SiC-coated graphite was applied as the substrate. The obtained results showed that the oxidation of ZrC powder in APS process resulted in the formation of ZrO and Zr2O phases. Pores and cracks were more likely to be formed in the as-sprayed APS-ZrC coating. The VPS-ZrC coating without oxides possessed denser microstructure, higher thermal diffusivity, and lower coefficients of thermal expansion as compared with the APS-ZrC coating. A dense ZrO2 layer would be formed on the surface of the VPS-ZrC-coated sample during the ablation process and the substrate can be protected sufficiently after being ablated in high temperature plasma jet. However, the ZrO2 layer, formed by oxidation of the APS-ZrC coating having loose structure, was easy to be washed away by the shearing action of the plasma jet.

  16. Interaction between plasma sprayed YBaCuO and nimonic substrates

    OpenAIRE

    Lisowski, W.; Hemmes, H.; Jäger, D; Stöver, D.; Silfhout, van, A.

    1992-01-01

    The interaction of YBaCuO layers, deposited by atmospheric plasma spraying, with nimonic substrates at high temperature has been studied using X-ray photoelectron spectroscopy and Auger electron spectroscopy (AES). Both the region at the YBaCuO/ nimonic interface and the surface of clean nimonic substrates after annealing in vacuum and oxygen have been studied in terms of chemical composition and peak shapes. Chromium was detected more than 20 ¿m deep in the YBaCuO layer. This is explained in...

  17. Atmospheric pressure plasma for surface modification

    CERN Document Server

    Wolf, Rory A

    2012-01-01

    This Book's focus and intent is to impart an understanding of the practical application of atmospheric plasma for the advancement of a wide range of current and emerging technologies. The primary key feature of this book is the introduction of over thirteen years of practical experimental evidence of successful surface modifications by atmospheric plasma methods. It offers a handbook-based approach for leveraging and optimizing atmospheric plasma technologies which are currently in commercial use. It also offers a complete treatment of both basic plasma physics and industrial plasma process

  18. Carbon nanotube reinforced aluminum nanocomposite via plasma and high velocity oxy-fuel spray forming.

    Science.gov (United States)

    Laha, T; Liu, Y; Agarwal, A

    2007-02-01

    Free standing structures of hypereutectic aluminum-23 wt% silicon nanocomposite with multiwalled carbon nanotubes (MWCNT) reinforcement have been successfully fabricated by two different thermal spraying technique viz Plasma Spray Forming (PSF) and High Velocity Oxy-Fuel (HVOF) Spray Forming. Comparative microstructural and mechanical property evaluation of the two thermally spray formed nanocomposites has been carried out. Presence of nanosized grains in the Al-Si alloy matrix and physically intact and undamaged carbon nanotubes were observed in both the nanocomposites. Excellent interfacial bonding between Al alloy matrix and MWCNT was observed. The elastic modulus and hardness of HVOF sprayed nanocomposite is found to be higher than PSF sprayed composites. PMID:17450788

  19. Plasma spray nozzle with low overspray and collimated flow

    Science.gov (United States)

    Beason, Jr., George P. (Inventor); McKechnie, Timothy N. (Inventor); Power, Christopher A. (Inventor)

    1996-01-01

    An improved nozzle for reducing overspray in high temperature supersonic plasma spray devices comprises a body defining an internal passageway having an upstream end and a downstream end through which a selected plasma gas is directed. The nozzle passageway has a generally converging/diverging Laval shape with its upstream end converging to a throat section and its downstream end diverging from the throat section. The upstream end of the passageway is configured to accommodate a high current cathode for producing an electrical arc in the passageway to heat and ionize the gas flow to plasma form as it moves along the passageway. The downstream end of the nozzle is uniquely configured through the methodology of this invention to have a contoured bell-shape that diverges from the throat to the exit of the nozzle. Coating material in powder form is injected into the plasma flow in the region of the bell-shaped downstream end of the nozzle and the powder particles become entrained in the flow. The unique bell shape of the nozzle downstream end produces a plasma spray that is ideally expanded at the nozzle exit and thus virtually free of shock phenomena, and that is highly collimated so as to exhibit significantly reduced fanning and diffusion between the nozzle and the target. The overall result is a significant reduction in the amount of material escaping from the plasma stream in the form of overspray and a corresponding improvement in the cost of the coating operation and in the quality and integrity of the coating itself.

  20. Reactive Plasma-Sprayed Aluminum Nitride-Based Coating Thermal Conductivity

    Science.gov (United States)

    Shahien, Mohammed; Yamada, Motohiro; Fukumoto, Masahiro; Egota, Kazumi; Okamoto, Kenji

    2015-12-01

    Recently, thick aluminum nitride/alumina (AlN/Al2O3) composite coatings were successfully fabricated through the reactive plasma spraying of fine Al2O3/AlN mixture in the N2/H2 atmospheric plasma. The coatings consist of AlN, Al5O6N, γ-Al2O3, and α-Al2O3 phases. This study will evaluate the thermal conductivity of these complicated plasma-sprayed coatings and optimize the controlling aspects. Furthermore, the influence of the process parameters on the coatings thermal conductivity will be investigated. The fabricated coatings showed very low thermal conductivity (2.43 W/m K) compared to the AlN sintered compacts. It is attributed to the phase composition of the fabricated coatings, oxide content, and porosity. The presence of Al2O3, Al5O6N and the high coating porosity decreased its thermal conductivity. The presence of oxygen in the AlN lattice creates Al vacancies which lead to phonon scattering and therefore suppressed the thermal conductivity. The formation of γ-Al2O3 phase in the coating leads to further decrease in its conductivity, due to its lower density compared to the α-phase. Moreover, the high porosity of the coating strongly suppressed the conductivity. This is due to the complicated microstructure of plasma spray coatings (splats, porosity, and interfaces, particularly in case of reactive spray process), which obviously lowered the conductivity. Furthermore, the measured coating density was lower than the AlN value and suppressed the coating conductivity. In addition, the spraying parameter showed a varied effect on the coating phase composition, porosity, density, and therefore on its conductivity. Although the N2 gas flow improved the nitride content, it suppressed the thermal conductivity gradually. It is attributed to the further increase in the porosity and further decrease in the density of the coatings with the N2 gas. Furthermore, increasing the arc did not show a significant change on the coating thermal conductivity. On the other hand

  1. Acoustic emission study on flexural behaviour of WC-Co coatings obtained by atmospheric plasma spray; Estudio por emision acustica del comportamiento a flexion de recubrimientos WC-Co obtenidos por plasma atomosferico

    Energy Technology Data Exchange (ETDEWEB)

    Segovia, F.; Klyatskina, E.; Bonache, V.; Salvador, M. D.; Sanchez, E.; Cantavella, V.; Bloem, C.

    2007-07-01

    Plasma spayed cermet coatings WC-Co are used in a wide range of industrial applications, mainly due to their wear resistance even in corrosive environments. the objective of this work is to analyze mechanical response of hard metal coatings by means of three-and four-points bend tests applying acoustic emission technique to determine failure critical strength. It has been observed the effect of supported charge level in structural damage by means of optical microscopy and scanning electron microscopy. Acoustic emission has allowed us to relate damage level to stresses level and then to understand coatings failure mechanism. (Author) 29 refs.

  2. Superior Thermal Barrier Coatings Using Solution Precursor Plasma Spray

    Science.gov (United States)

    Jordan, E. H.; Xie, L.; Gell, M.; Padture, N. P.; Cetegen, B.; Ozturk, A.; Ma, X.; Roth, J.; Xiao, T. D.; Bryant, P. E. C.

    2004-03-01

    A novel process, solution precursor plasma spray (SPPS), is presented for depositing thermal barrier coatings (TBCs), in which aqueous chemical precursors are injected into a standard direct current plasma spray system. The resulting coatings microstructure has three unique features: (1) ultra fine splats (1 µm), (2) nanometer and micron-sized interconnected porosity, and (3) closely spaced, through-thickness cracks. Coatings over 3 mm thick can be readily deposited using the SPPS process. Coating durability is excellent, with SPPS coatings showing, in furnace cycling tests, 2.5 times the spallation life of air plasma coatings (APS) and 1.5 times the life of electron beam physical vapor deposited (EB-PVD) coatings. The conductivity of SPPS coatings is lower than EB-PVD coatings and higher than the best APS coatings. Manufacturing cost is expected to be similar to APS coatings and much lower than EB-PVD coatings. The SPPS deposition process includes droplet break-up and material arriving at the deposition surface in various physical states ranging from aqueous solution, gel phase, to fully-molten ceramic. The relation between the arrival state of the material and the microstructure is described.

  3. Thin films by metal-organic precursor plasma spray

    International Nuclear Information System (INIS)

    While most plasma spray routes to coatings utilize solids as the precursor feedstock, metal-organic precursor plasma spray (MOPPS) is an area that the authors have investigated recently as a novel route to thin film materials. Very thin films are possible via MOPPS and the technology offers the possibility of forming graded structures by metering the liquid feed. The current work employs metal-organic compounds that are liquids at standard temperature-pressure conditions. In addition, these complexes contain chemical functionality that allows straightforward thermolytic transformation to targeted phases of interest. Toward that end, aluminum 3,5-heptanedionate (Al(hd)3), triethylsilane (HSi(C2H5)3 or HSiEt3), and titanium tetrakisdiethylamide (Ti(N(C2H5)2)4 or Ti(NEt2)4) were employed as precursors to aluminum oxide, silicon carbide, and titanium nitride, respectively. In all instances, the liquids contain metal-heteroatom bonds envisioned to provide atomic concentrations of the appropriate reagents at the film growth surface, thus promoting phase formation (e.g., Si-C bond in triethylsilane, Ti-N bond in titanium amide, etc.). Films were deposited using a Sulzer Metco TriplexPro-200 plasma spray system under various experimental conditions using design of experiment principles. Film compositions were analyzed by glazing incidence x-ray diffraction and elemental determination by x-ray spectroscopy. MOPPS films from HSiEt3 showed the formation of SiC phase but Al(hd)3-derived films were amorphous. The Ti(NEt2)4 precursor gave MOPPS films that appear to consist of nanosized splats of TiOCN with spheres of TiO2 anatase. While all films in this study suffered from poor adhesion, it is anticipated that the use of heated substrates will aid in the formation of dense, adherent films.

  4. Microstructural changes during laser consolidation of plasma sprayed zirconia coating

    International Nuclear Information System (INIS)

    AISI type 316L stainless steel is one of the candidate materials proposed to be used for manufacturing of components in pyrochemical reprocessing plants, handling molten LiCl+KCl. the stainless steel components are to be coated with stable ceramic coatings to provide enhanced corrosion resistance at high temperatures. Type 316L stainless steel was initially coated with FeCrAlY bond coat of 50 μm thick to provide good adhesion between substrate and ceramic coat. Over the bond coat Yttria stabilized zirconia ceramic coating of 300 μm thick was coated by plasma spraying. The surface morphology of plasma sprayed Yttria stablized zirconia coating applied over 316L SS indicated the presence of pores, and micro cracks. The presence of such pores and microcracks are undesirable as the molten salts may penetrate through these and corrode the underlying stainless steel substrate. This problem could be overcome by consolidation of the coated surface through laser melting. Laser consolidation of plasma coated surfaces was carried out using continuous wave CO2 laser with 50 W power at a scan rate of 2000 μm/sec. Due to laser treatment, porosity was eliminated completely, however, the segmented crack morphology was observed in the laser treated region. The well defined segmented crack network was formed due to shrinkage and relief of thermal stresses during cooling. The laser parameters are to be fine tuned in order to eliminate these cracks. X-ray diffraction pattern of the as sprayed and laser melted surfaces indicated the presence of metastable tetragonal phase in the laser treated sample which is in good agreement with the literature. SEM examination after laser treatment of the coating shows the preferred well delineated grains of zirconia. This type of structures is desirable for pyrochemical reprocessing applications where molten salts are handled. The paper presents the results of the investigation. (author)

  5. The measurement of single particle temperature in plasma sprays

    International Nuclear Information System (INIS)

    A measurement technique for simultaneously obtaining the size, velocity, temperature, and relative number density of particles entrained in high temperature flow fields is described. In determining the particle temperature from a two-color pyrometery technique, assumptions about the relative spectral emissivity of the particle are required. For situations in which the particle surface undergoes chemical reactions the assumption of grey body behavior is shown to introduce large Temperature measurement uncertainties. Results from isolated, laser heated, single particle measurements and in-flight data from the plasma spraying of WC-Co are presented. 10 refs., 5 figs

  6. Direct current plasma spraying of mechanofused alumina-steel particles

    OpenAIRE

    Bouneder, Mohamed; Ageorges, Hélène; El Ganaoui, M.; Pateyron, Bernard; Fauchais, Pierre

    2009-01-01

    Paper project pages 26 Stainless steel particles (60 µm in mean diameter) cladded with an alumina shell (2 µm thick and manufactured by mechanofusion) were sprayed with an Ar-H2 (53-7 slm) d.c. plasma jet (I = 500 A, P = 28 kW, \\rho_th = 56 %). Two main types of particles were collected in flight, as close as 50 mm downstream of the nozzle exit: particles with a steel core with pieces of alumina unevenly distributed at their surface and those consisting of a spherical stainless steel parti...

  7. Dielectric properties of calcium titanate prepared by plasma spraying techniques

    Czech Academy of Sciences Publication Activity Database

    Sedláček, J.; Ctibor, Pavel; Kotlan, J.

    Praha: Czechoslovak Association for Crystal Growth (CSACG), 2012 - (Kožíšek, Z.; Nitsch, K.). s. 39-39 ISBN 978-80-260-2357-9. [Joint Seminar “Development of Materials Science in Research and Education”/22./. 03.09.2012-07.09.2012, Lednice] Institutional research plan: CEZ:AV0Z20430508 Keywords : plasma spray * ceramics * CaTiO3 * electrical properties * dielectric permittivity Subject RIV: JK - Corrosion ; Surface Treatment of Materials http:// dms .fzu.cz/proceedings/ DMS RE22.pdf

  8. Residual stresses determination in textured substrates for plasma sprayed coatings

    Czech Academy of Sciences Publication Activity Database

    Capek, J.; Pala, Zdeněk; Kovarik, O.

    Vol. 82. Bristol: IOP Publishing, 2015, 012112-012112. (IOPscience). ISSN 1757-8981. [International Conference on Textures of Materials (ICOTOM)/17./. Dresden (DE), 24.08.2014-29.08.2014] R&D Projects: GA ČR(CZ) GAP108/12/1872 Institutional support: RVO:61389021 Keywords : texture * residual stresses * grit-blasting * plasma spraying Subject RIV: JK - Corrosion ; Surface Treatment of Materials http://m.iopscience.iop.org/1757-899X/82/1/012112/pdf/1757-899X_82_1_012112.pdf

  9. PLASMA SPRAYED PHOTOCATALYTICALLY ACTIVE BaTiO3

    Czech Academy of Sciences Publication Activity Database

    Ctibor, Pavel; Štengl, Václav; Ageorges, H.

    Trenčín: LISS a.s, 2010, s. 11-16. ISBN 978-80-970514-2-6. [Vrstvy a povlaky 2010. Rožnov pod Radhoštěm (CZ), 04.10.2010-05.10.2010] R&D Projects: GA AV ČR IAAX00430803 Institutional research plan: CEZ:AV0Z20430508; CEZ:AV0Z40320502 Keywords : plasma spraying * photocatalysis * BaTiO3 Subject RIV: JK - Corrosion ; Surface Treatment of Materials http://vrstvyapovlaky.sweb.cz/konf.html

  10. Laser Remelting of Plasma Sprayed Thermal Barrier Coatings

    Institute of Scientific and Technical Information of China (English)

    Gang ZHANG; Yong LIANG; Yingna WU; Zhongchao FENG; Bingchun ZHANG; Fangjun LIU

    2001-01-01

    A CO2 continuous wave laser with defocused beam was used for remelting the surface of plasma sprayed ZrO2-8 wt pct Y2O3 (8YSZ)/Ni22Cr10AlY thermal barrier coatings (TBCs) on GH536 superalloy substrate. Two main laser processing parameters, power and travel speed, were adopted to produce a completely remelted layer, and their effects on remelted appearance,remelting depth, density and diameter of depression, space of segment crack and remelted microstructure were evaluated. With energy of 4.0 to 8.0 J.mm-2, an appropriate laser processing for applicable remelted layer was suggested.

  11. Influence of plasma generation conditions in gas-water torch on spraying process

    Czech Academy of Sciences Publication Activity Database

    Kavka, Tetyana; Mašláni, Alan; Kopecký, Vladimír; Sember, Viktor; Chumak, Oleksiy; Hrabovský, Milan

    Düsseldorf: DVS Verlag, 2008, s. 1457-1461. ISBN 978-3-87155-979-2. [International Thermal Spray Conference & Exposition "Thermal Spray Crossing Borders. Maastricht (NL), 02.06.2008-04.06.2008] R&D Projects: GA AV ČR KJB100430701 Institutional research plan: CEZ:AV0Z20430508 Keywords : Plasma spraying * water stabilised torch Subject RIV: BL - Plasma and Gas Discharge Physics

  12. Development of high performance tribo-materials by laser and plasma hybrid spraying technique

    International Nuclear Information System (INIS)

    A new technique for surface modification has ben developed that incorporates plasma spraying coupled with CO sub/2 laser irradiation simultaneously. The microstructural defects associated with plasma spraying have been significantly controlled with the laser beam irradiation. the tribological properties of the spraying synthesized films were evaluated by a sliding tester under lubrication with oil. Results exhibits that it is quite possible to produce high performance tribo material possessing better adhesiveness and low percentage of micro porosity. (author)

  13. Stability of the Indirect Plasmatron in the Plasma Spray Coating Process

    Directory of Open Access Journals (Sweden)

    Ivaylo Y. Nedelchev

    2016-02-01

    Full Text Available Plasma spray coating is vanguard technology for obtaining new quality of the materials. The technology with electric arc is the most versatile from all thermal spray processes. One of the main parameters of this process is stability. The stability of the process plasma spray coating depends on many factors which are heterogeneous by their nature. Studying of such random and fast process is possible with the system for data acquisition (DAQ.

  14. Improvement of plasma spraying conditions for SOFC applications: Effect of nozzle geometry and gas shrouds

    Czech Academy of Sciences Publication Activity Database

    Kavka, Tetyana; Henne, R.; Arnold, J.

    USA: ASM International Materials Park OH 44073-0002, 2006 - (Marple, B.), s. 310-316 ISBN 978-0-87170-836-6. [International Thermal Spray Conference/2006./. Seattle, Washington (US), 15.05.2006-18.05.2006] Institutional research plan: CEZ:AV0Z20430508 Keywords : Plasma spraying * nozzle geometry * shrouding Subject RIV: BL - Plasma and Gas Discharge Physics

  15. Micro-chemical and -morphological features of heat treated plasma sprayed zirconia-based thermal barrier coatings

    International Nuclear Information System (INIS)

    Zirconia-based plasma-sprayed coatings are extensively used in jet and land-based engines as thermal barrier coatings (TBCs) for protecting and insulating gas turbine metal components from the extreme temperature in the hot gas extending the engine life capabilities and service performances as well as reducing fuel consumption. Zirconia-based thermal barrier coatings stabilized with yttria and ceria were prepared by means of atmospheric plasma spray (APS) and thermal treated at different temperatures. The resulting fractured heated surfaces have been studied by means of X-ray photoelectron spectroscopy (XPS), field emission scanning electron microscopy (FE-SEM) combined with energy dispersive spectrometry (EDS) and secondary ion mass spectrometry (SIMS) in order to study the surface micro-chemical composition and morphology. The results disclose the variation of the stabilizing oxide amount, the occurrence of valence state modifications of cerium, impurity segregation phenomena and sintering. High temperature sintering influenced the porous microstructure leading to structural changes of the surface. This information confirmed that chemical and morphological aspects in plasma sprayed TBCs must be known in order to understand and predict relationships between the parameters of plasma spray process and TBC features, properties and performances for a better design of reliable TBCs. - Highlights: • Yttria and Ceria stabilized zirconia-based TBCs were prepared by means of atmospheric plasma spray (APS) and thermal treated at different temperatures. • The chemical and morphological structure of the fractured materials were analysed. • Morphology and structural changes of the coatings depended on the nucleation and temperature treatments. • Ceria stabilized TBCs showed higher phase stability than Yttria’s

  16. Thermal stability studies of plasma sprayed yttrium oxide coatings deposited on pure tantalum substrate

    Science.gov (United States)

    Nagaraj, A.; Anupama, P.; Mukherjee, Jaya; Sreekumar, K. P.; Satpute, R. U.; Padmanabhan, P. V. A.; Gantayet, L. M.

    2010-02-01

    Plasma sprayed Yttrium oxide is used for coating of crucibles and moulds that are used at high temperature to handle highly reactive molten metals like uranium, titanium, chromium, and beryllium. The alloy bond layer is severely attacked by the molten metal. This commonly used layer contributes to the impurity addition to the pure liquid metal. Yttrium oxide was deposited on tantalum substrates (25 mm × 10mm × 1mm thk and 40 mm × 8mm × 1mm thk) by atmospheric plasma spray technique with out any bond coat using optimized coating parameters. Resistance to thermal shock was evaluated by subjecting the coated specimens, to controlled heating and cooling cycles between 300K to 1600K in an induction furnace in argon atmosphere having <= 0.1ppm of oxygen. The experiments were designed to examine the sample tokens by both destructive and non-destructive techniques, after a predetermined number of thermal cycles. The results upto 24 thermal cycles of 25 mm × 10mm × 1mm thk coupons and upto 6 cycles of 40 mm × 8mm × 1mm thk coupons are discussed. The coatings produced with the optimized parameters were found to exhibit excellent thermal shock resistance.

  17. Phase transformation and wear studies of plasma sprayed yttria stabilized zirconia coatings containing various mol% of yttria

    International Nuclear Information System (INIS)

    Plasma sprayable grade zirconia powders doped with various mol% of yttria (0, 2, 3, 4, 6, 8 and 12 mol%) were synthesized by a chemical co-precipitation route. The coprecipitation conditions were adjusted such that the powders possessed good flowability in the as calcined condition and thus avoiding the agglomeration step like spray drying. Identical plasma spray parameters were used for plasma spraying all the powders on stainless steel plates. The powders and plasma sprayed coatings were characterized by X-ray diffractometry, Scanning Electron Microscopy and Raman spectroscopy. Zirconia powders are susceptible to phase transformations when subjected to very high temperatures during plasma spraying and XRD is insensitive to the presence of some non crystalline phases and hence Raman spectroscopy was used as an important tool. The microstructure of the plasma sprayed coatings showed a bimodal distribution containing fully melted and unmelted zones. The microhardness and wear resistance of the plasma sprayed coatings were determined. Among the plasma sprayed coatings, 3 mol% yttria stabilized zirconia coating containing pure tetragonal zirconia showed the highest wear resistance. - Research Highlights: → Preparation plasma sprayable YSZ powders without any agglomeration process and plasma spraying → Phase transformation studies of plasma sprayed YSZ coatings by XRD and Raman spectroscopy → Microstructure of the plasma sprayed coatings exhibited bimodal distribution → Plasma sprayed 3 mol% YSZ coating exhibited the highest wear resistance → Higher wear resistance is due to the higher fracture toughness of tetragonal 3 mol% YSZ phase

  18. Microstructures and properties of double-ceramic-layer thermal barrier coatings of La{sub 2}(Zr{sub 0.7}Ce{sub 0.3}){sub 2}O{sub 7}/8YSZ made by atmospheric plasma spraying

    Energy Technology Data Exchange (ETDEWEB)

    Chen, Shuhai; Xiang, Jianying; Huang, Jihua, E-mail: jhhuang@ustb.edu.cn; Zhao, Xingke

    2015-06-15

    Highlights: • The DCL LZ7C3/8YSZ coating system was prepared by the APS. • The LZ and LC in as-sprayed LZ7C3 have almost overlapping diffracted angles. • The LZ and LC in as-sprayed LZ7C3 have approximately equal diffracted intensity. • The DCL LZ7C3/8YSZ coating exhibited good thermal shock resistance. • The DCL LZ7C3/8YSZ coating has excellent thermal insulated ability. - Abstract: A double-ceramic-layer (DCL) thermal barrier coatings (TBC) of La{sub 2}(Zr{sub 0.7}Ce{sub 0.3}){sub 2}O{sub 7}/8YSZ (LZ7C3/8YSZ) was prepared by atmospheric plasma spraying (APS). The phase structure, composition, thermal conductivity, surface and cross-sectional morphologies, adhesion strength and thermal shock behavior of the LZ7C3/8YSZ coating were investigated. The X-ray diffraction pattern showed that the phase structures of top coat LZ7C3 was different from the powder for spraying, which consists of pyrochlore LZ and fluorite LC structures. Main peaks between LZ and LC in as-sprayed LZ7C3 have almost overlapping diffracted angles and approximately equal diffracted intensity. Thermal shock lifetime and adhesion strength of the DCL LZ7C3/8YSZ coating are enhanced significantly as compared to single LZ7C3 coating, and are very close to that of single 8YSZ coating. The mechanisms of performance improvement are considered to be effictive reduction of stress concentration between substrate and LZ7C3 coating by 8YSZ buffer effect, and the gentle thermal gradient initiated at the time of quenching in water. The DCL LZ7C3/8YSZ coating has lower thermal conductivity than 8YSZ, which was only 25% of 8YSZ bulk material and 65% of 8YSZ coating by APS.

  19. Hydroxyapatite coatings deposited by liquid precursor plasma spraying: controlled dense and porous microstructures and osteoblastic cell responses

    Energy Technology Data Exchange (ETDEWEB)

    Huang Yi; Song Lei; Liu Xiaoguang; Xiao Yanfeng; Wu Yao; Chen Jiyong; Wu Fang; Gu Zhongwei, E-mail: fangwu0808@yahoo.co, E-mail: fwu@scu.edu.c [National Engineering Research Center for Biomaterials, Sichuan University, Chengdu 610064 (China)

    2010-12-15

    Hydroxyapatite coatings were deposited on Ti-6Al-4V substrates by a novel plasma spraying process, the liquid precursor plasma spraying (LPPS) process. X-ray diffraction results showed that the coatings obtained by the LPPS process were mainly composed of hydroxyapatite. The LPPS process also showed excellent control on the coating microstructure, and both nearly fully dense and highly porous hydroxyapatite coatings were obtained by simply adjusting the solid content of the hydroxyapatite liquid precursor. Scanning electron microscope observations indicated that the porous hydroxyapatite coatings had pore size in the range of 10-200 {mu}m and an average porosity of 48.26 {+-} 0.10%. The osteoblastic cell responses to the dense and porous hydroxyapatite coatings were evaluated with human osteoblastic cell MG-63, in respect of the cell morphology, proliferation and differentiation, with the hydroxyapatite coatings deposited by the atmospheric plasma spraying (APS) process as control. The cell experiment results indicated that the heat-treated LPPS coatings with a porous structure showed the best cell proliferation and differentiation among all the hydroxyapatite coatings. Our results suggest that the LPPS process is a promising plasma spraying technique for fabricating hydroxyapatite coatings with a controllable microstructure, which has great potential in bone repair and replacement applications.

  20. Hydroxyapatite coatings deposited by liquid precursor plasma spraying: controlled dense and porous microstructures and osteoblastic cell responses

    International Nuclear Information System (INIS)

    Hydroxyapatite coatings were deposited on Ti-6Al-4V substrates by a novel plasma spraying process, the liquid precursor plasma spraying (LPPS) process. X-ray diffraction results showed that the coatings obtained by the LPPS process were mainly composed of hydroxyapatite. The LPPS process also showed excellent control on the coating microstructure, and both nearly fully dense and highly porous hydroxyapatite coatings were obtained by simply adjusting the solid content of the hydroxyapatite liquid precursor. Scanning electron microscope observations indicated that the porous hydroxyapatite coatings had pore size in the range of 10-200 μm and an average porosity of 48.26 ± 0.10%. The osteoblastic cell responses to the dense and porous hydroxyapatite coatings were evaluated with human osteoblastic cell MG-63, in respect of the cell morphology, proliferation and differentiation, with the hydroxyapatite coatings deposited by the atmospheric plasma spraying (APS) process as control. The cell experiment results indicated that the heat-treated LPPS coatings with a porous structure showed the best cell proliferation and differentiation among all the hydroxyapatite coatings. Our results suggest that the LPPS process is a promising plasma spraying technique for fabricating hydroxyapatite coatings with a controllable microstructure, which has great potential in bone repair and replacement applications.

  1. Chemical densification of plasma sprayed yttria stabilized zirconia (YSZ) coatings for high temperature wear and corrosion resistance

    International Nuclear Information System (INIS)

    Highlights: ► Plasma-sprayed YSZ coatings were modified by a novel chemical densification process. ► A lower porosity and a higher microhardness were achieved by the post treatment. ► The enhanced adhesive strength of the ceramic top coat was evaluated by shear tests. ► Mechanisms of this processing were proposed. - Abstract: Plasma-sprayed yttria stabilized zirconia (YSZ) ceramic coatings have been widely used as wear- and corrosion-resistant coatings in high temperature applications and an aggressive environment due to their high hardness, wear resistance, heat and chemical resistance, and low thermal conductivity. The highly porous structure of plasma-sprayed ceramic coatings and their poor adhesion to the substrate usually lead to the coating degradation and failure. In this study, a two-layer system consisting of atmospheric plasma-sprayed 8 wt.% yttria-stabilized zirconia (8YSZ) and Ni-based alloy coatings was post-treated by means of a novel chemical sealing process at moderate temperatures of 600–800 °C. Microstructure characteristics of the YSZ coatings were studied using an electron probe micro-analyzer (EPMA). Results revealed that the ceramic top coat was densified by the precipitated zirconia in the open pores. Therefore, the sealed YSZ coatings exhibit reduced porosity, higher hardness and a better adhesion onto the bond coat. The mechanisms for the sealing process were also proposed.

  2. Post-treatment of plasma sprayed amorphous ceramic coatings by spark plasma sintering

    Czech Academy of Sciences Publication Activity Database

    Chráska, Tomáš; Medřický, Jan; Mušálek, Radek; Vilémová, Monika; Pala, Zdeněk; Cinert, Jakub

    Düsseldorf: DVS Media GmbH, 2014, s. 617-622. (DVS-Berichte. 302). ISBN 978-3-87155-574-9. [ITSC 2014 :Interational Thermal Spray Conference and Exposition. Barcelona (ES), 21.05.2014-23.05.2014] R&D Projects: GA ČR GAP107/12/1922 Institutional support: RVO:61389021 Keywords : ceramics * plasma spraying * nanocomposites * sintering Subject RIV: JH - Ceramics, Fire-Resistant Materials and Glass http://www.dvs-media.eu/media/pdf/inhalt_300302.pdf

  3. Analytical and mechanical testing of high velocity oxy-fuel thermal sprayed and plasma sprayed calcium phosphate coatings.

    Science.gov (United States)

    Haman, J D; Chittur, K K; Crawmer, D E; Lucas, L C

    1999-01-01

    Plasma spraying (PS) is the most frequently used coating technique for implants; however, in other industries a cheaper, more efficient process, high-velocity oxy-fuel thermal spraying (HVOF), is in use. This process provides higher purity, denser, more adherent coatings than plasma spraying. The primary objective of this work was to determine if the use of HVOF could improve the mechanical properties of calcium phosphate coatings. Previous studies have shown that HVOF calcium phosphate coatings are more crystalline than plasma sprayed coatings. In addition, because the coatings are exposed to more complex loading profiles in vivo than standard ASTM tensile tests provide, a secondary objective of this study was to determine the applicability of four-point bend testing for these coatings. Coatings produced by HVOF and PS were analyzed by profilometry, diffuse reflectance Fourier transform infrared spectroscopy, X-ray diffraction, four-point bend, and ASTM C633 tensile testing. HVOF coatings were found to have lower amorphous calcium phosphate content, higher roughness values, and lower ASTM C633 bond strengths than PS coatings; however, both coatings had similar crystal unit cell sizes, phases present (including hydroxyapatite, beta-tricalcium phosphate, and tetracalcium phosphate), and four-point bend bond strengths. Thus, the chemical, structural, and mechanical results of this study, in general, indicate that the use of HVOF to produce calcium phosphate coatings is equivalent to those produced by plasma spraying. PMID:10556851

  4. Effect of suspension characteristics on in-flight particle properties and coating microstructures achieved by suspension plasma spray

    International Nuclear Information System (INIS)

    This paper focuses on the influence of suspension properties on the manufacturing of coatings by suspension plasma spraying (SPS). For this purpose, alumina suspensions were formulated with two different liquid phases: water and ethanol. Suspensions were atomized with a twin-fluid nozzle and injected in an atmospheric plasma jet. Suspension injection was optimized thanks to shadowgraphy observations and drop size distribution measurements performed by laser diffraction. In-flight particle velocities were evaluated by particle image velocimetry. In addition, splats were collected on glass substrates, with the same conditions as the ones used during the spray process. Scanning electron microscopy (SEM) and profilometry analyses were then performed to observe the splat morphology and thus to get information on plasma / suspension interactions, such as particle agglomeration. Finally, coatings were manufactured, characterized by SEM and compared to each other

  5. CHARACTERIZATION OF VACUUM PLASMA SPRAYED COBALT - NICKEL - CHROMIUM - ALUMINUM - YTTRIUM COATINGS

    OpenAIRE

    MRDAK MIHAILO R.

    2013-01-01

    This paper analyzes the influence of the plasma spray distance on the microstructure and the mechanical properties of the Co32Ni21Cr8Al0.5Y coatings deposited with the vacuum plasma spraying (VPS) procedure. The microstructure and the mechanical properties of the plasma spray coatings were determined by the interaction of the Ar/H2 plasma ions with the powder particles when the transfer of the speed and temperature of ions on the powder particles occurs. The effect of interaction directly dep...

  6. Microstructure and Pitting Corrosion Behavior of Plasma-Sprayed Fe-Si Nanocomposite Coating

    Science.gov (United States)

    Shi, Xi; Meng, Xinjing; Zhong, Qingdong; Yang, Jian; Shu, Mingyong; Han, Hongbo; Bui, QuocBinh

    2016-06-01

    In this study, Fe-Si nanoparticle composite coating (FSN) and Fe-Si microparticle composite coating (FSM) were prepared via atmospheric plasma spraying, and FSN was thermally treated under hydrogen atmosphere at 1120 °C for holding time of 2.5 h (TFSN). Under transmission electron microscopy, many unmelted nanoscale particles were observed in FSN, while no substantial particles were found in TFSN. On scanning electron microscopy analysis, pores and cracks were observed in FSM and FSN, while no defects were found in TFSN. Scanning electrochemical microscopy testing in 3.5 wt.% NaCl for 5 h revealed that FSM underwent severe pitting corrosion, FSN showed relatively minor pitting corrosion, and TFSN had no pitting corrosion.

  7. Microstructure and Pitting Corrosion Behavior of Plasma-Sprayed Fe-Si Nanocomposite Coating

    Science.gov (United States)

    Shi, Xi; Meng, Xinjing; Zhong, Qingdong; Yang, Jian; Shu, Mingyong; Han, Hongbo; Bui, QuocBinh

    2016-04-01

    In this study, Fe-Si nanoparticle composite coating (FSN) and Fe-Si microparticle composite coating (FSM) were prepared via atmospheric plasma spraying, and FSN was thermally treated under hydrogen atmosphere at 1120 °C for holding time of 2.5 h (TFSN). Under transmission electron microscopy, many unmelted nanoscale particles were observed in FSN, while no substantial particles were found in TFSN. On scanning electron microscopy analysis, pores and cracks were observed in FSM and FSN, while no defects were found in TFSN. Scanning electrochemical microscopy testing in 3.5 wt.% NaCl for 5 h revealed that FSM underwent severe pitting corrosion, FSN showed relatively minor pitting corrosion, and TFSN had no pitting corrosion.

  8. Vacuum arc velocity and erosion rate measurements on nanostructured plasma and HVOF spray coatings

    International Nuclear Information System (INIS)

    Arc velocity and erosion rate measurements were performed on nanostructured pure Cu cathodes in 10-5 Torr vacuum (1.3324 m Pa), in an external magnetic field of 0.04 T. Five different kinds of nanostructured cathodes were produced by spraying pure Cu powders of three different sizes, on Cu coupons by atmospheric pressure plasma spraying and high velocity oxygen fuel spraying techniques. The erosion rates of these electrodes were obtained by measuring the weight loss of the electrode after igniting as many as 135 arc pulses, each of which was 500 μs long at an arc current of 125 A. The arc erosion values measured on three kinds of nanostructured coatings were 50% lower than the conventional pure massive Cu cathodes. Microscopic analyses of the arc traces on these nanostructured coatings show that the craters formed on these coatings were smaller than those formed on conventional Cu (<1 μm in diameter compared with 7-12 μm diameter on conventional Cu). It was concluded that nanostructured cathodes had lower erosion rates than conventional pure Cu cathodes

  9. Influence on Injection Mode on Properties of DC Plasma Jets for Thermal Plasma Spraying

    Czech Academy of Sciences Publication Activity Database

    Kavka, Tetyana; Mašláni, Alan; Arnold, J.; Henne, R.

    2004-01-01

    Roč. 54, suppl.C (2004), C766-C771. ISSN 0011-4626. [Symposium on Plasma Physics and Technology /21st/. Praha, 14.06.2004-17.06.2004] Grant ostatní: DFG(XX) HE2061/2-1-879/97; DFG(XX) HE2061-2-3 Institutional research plan: CEZ:AV0Z2043910 Keywords : plasma spraying, DC arc, injection Subject RIV: BL - Plasma and Gas Discharge Physics Impact factor: 0.292, year: 2004

  10. Thin films by metal-organic precursor plasma spray

    Energy Technology Data Exchange (ETDEWEB)

    Schulz, Douglas L.; Sailer, Robert A.; Payne, Scott; Leach, James; Molz, Ronald J. [North Dakota State University, Fargo, North Dakota 58108-6050 (United States); Sulzer Metco (United States) Inc., Westbury, New York 11590-2724 (United States)

    2009-07-15

    While most plasma spray routes to coatings utilize solids as the precursor feedstock, metal-organic precursor plasma spray (MOPPS) is an area that the authors have investigated recently as a novel route to thin film materials. Very thin films are possible via MOPPS and the technology offers the possibility of forming graded structures by metering the liquid feed. The current work employs metal-organic compounds that are liquids at standard temperature-pressure conditions. In addition, these complexes contain chemical functionality that allows straightforward thermolytic transformation to targeted phases of interest. Toward that end, aluminum 3,5-heptanedionate (Al(hd){sub 3}), triethylsilane (HSi(C{sub 2}H{sub 5}){sub 3} or HSiEt{sub 3}), and titanium tetrakisdiethylamide (Ti(N(C{sub 2}H{sub 5}){sub 2}){sub 4} or Ti(NEt{sub 2}){sub 4}) were employed as precursors to aluminum oxide, silicon carbide, and titanium nitride, respectively. In all instances, the liquids contain metal-heteroatom bonds envisioned to provide atomic concentrations of the appropriate reagents at the film growth surface, thus promoting phase formation (e.g., Si-C bond in triethylsilane, Ti-N bond in titanium amide, etc.). Films were deposited using a Sulzer Metco TriplexPro-200 plasma spray system under various experimental conditions using design of experiment principles. Film compositions were analyzed by glazing incidence x-ray diffraction and elemental determination by x-ray spectroscopy. MOPPS films from HSiEt{sub 3} showed the formation of SiC phase but Al(hd){sub 3}-derived films were amorphous. The Ti(NEt{sub 2}){sub 4} precursor gave MOPPS films that appear to consist of nanosized splats of TiOCN with spheres of TiO{sub 2} anatase. While all films in this study suffered from poor adhesion, it is anticipated that the use of heated substrates will aid in the formation of dense, adherent films.

  11. The effects of argon pre-annealing on the superconductive properties of plasma-sprayed Y-Ba-Cu-oxide coatings

    International Nuclear Information System (INIS)

    Plasma spraying is a deposition method with the potential of producing large quantities of high temperature superconductive coatings. The as-sprayed Y-Ba-Cu-oxide coatings are mostly the substitution tetragonal phase, YBa2-xYxCu3Oy. Oxygen-annealing of this phase below 960 degree C results in a poorly-superconducting orthorhombic phase. However, this study shows that the superconducting properties can be improved by annealing the as-sprayed coatings in an argon atmosphere at 850 degree C prior to the oxygen annealing

  12. High resolution video monitoring of coating thickness during plasma spraying

    Science.gov (United States)

    Miller, Robert A.

    1988-01-01

    A new approach to monitoring the thickness of plasma sprayed coatings during application is described. The method employs a high resolution video camera and width analyzer to accurately measure the dimensions of samples having simple geometries. This approach is best suited for cylindrical or flat substrates but it may also work for selected locations on more complex geometries. Measurement accuracy is a function of specimen dimensions and extent of magnification. Tolerances of plus or minus 0.5 mil (0.13 mm) on final coating thickness can be achieved. Additionally, the plot of cumulative coating thickess versus the number of passes has proven to be a useful diagnostic tool. While the ideal plot is linear, strong deviations from linearity - indicating the need for corrective action - may be observed.

  13. Atmospheric plasma processes for environmental applications

    OpenAIRE

    Shapoval, Volodymyr

    2012-01-01

    Plasma chemistry is a rapidly growing field which covers applications ranging from technological processing of materials, including biological tissues, to environmental remediation and energy production. The so called atmospheric plasma, produced by electric corona or dielectric barrier discharges in a gas at atmospheric pressure, is particularly attractive for the low costs and ease of operation and maintenance involved. The high concentrations of energetic and chemically active species (e.g...

  14. Fireside Corrosion Behavior of HVOF and Plasma-Sprayed Coatings in Advanced Coal/Biomass Co-Fired Power Plants

    Science.gov (United States)

    Hussain, T.; Dudziak, T.; Simms, N. J.; Nicholls, J. R.

    2013-06-01

    This article presents a systematic evaluation of coatings for advanced fossil fuel plants and addresses fireside corrosion in coal/biomass-derived flue gases. A selection of four candidate coatings: alloy 625, NiCr, FeCrAl and NiCrAlY were deposited onto superheaters/reheaters alloy (T91) using high-velocity oxy-fuel (HVOF) and plasma spraying. A series of laboratory-based fireside corrosion exposures were carried out on these coated samples in furnaces under controlled atmosphere for 1000 h at 650 °C. The tests were carried out using the "deposit-recoat" test method to simulate the environment that was anticipated from air-firing 20 wt.% cereal co-product mixed with a UK coal. The exposures were carried out using a deposit containing Na2SO4, K2SO4, and Fe2O3 to produce alkali-iron tri-sulfates, which had been identified as the principal cause of fireside corrosion on superheaters/reheaters in pulverized coal-fired power plants. The exposed samples were examined in an ESEM with EDX analysis to characterize the damage. Pre- and post-exposure dimensional metrologies were used to quantify the metal damage in terms of metal loss distributions. The thermally sprayed coatings suffered significant corrosion attack from a combination of aggressive combustion gases and deposit mixtures. In this study, all the four plasma-sprayed coatings studied performed better than the HVOF-sprayed coatings because of a lower level of porosity. NiCr was found to be the best performing coating material with a median metal loss of ~87 μm (HVOF sprayed) and ~13 μm (plasma sprayed). In general, the median metal damage for coatings had the following ranking (in the descending order: most to the least damage): NiCrAlY > alloy 625 > FeCrAl > NiCr.

  15. Nippon paint atmospheric plasma system

    International Nuclear Information System (INIS)

    An invitational plasma systems which are able to generate the wide and stable plasma (discharge distance 30 cm length, discharge electrode length max. 16 m) under normal air and pressure by using and narrow wave-form of pulse voltage has been developed. Its technical outline and some applied examples are reported

  16. Multijet atmospheric plasma device for biomedical applications

    Czech Academy of Sciences Publication Activity Database

    Zablotskyy, Vitaliy A.; Churpita, Olexandr; Hubička, Zdeněk; Jastrabík, Lubomír; Dejneka, Alexandr

    2011-01-01

    Roč. 1, č. 2 (2011), s. 135-141. ISSN 1947-5764 R&D Projects: GA ČR GC202/09/J017; GA AV ČR KAN301370701; GA MŠk(CZ) 1M06002 Institutional research plan: CEZ:AV0Z10100522 Keywords : atmospheric plasma * plasma sources * biomedical applications Subject RIV: BL - Plasma and Gas Discharge Physics

  17. Atmospheric pressure plasma research activity in korea

    International Nuclear Information System (INIS)

    Plasma is generated by electrical discharge. Most plasma generation has been carried out at low-pressure gas typically less than one millionth of atmospheric pressure. Plasmas are in general generated from impact ionizations of neutral gas molecules by accelerated electrons. The energy gain of electrons accelerated in an electrical field is proportional to the mean free path. Electrons gain more energy at low-pressure gas and generate plasma easily by the ionization of neutrals, because the mean free path is longer. For this reason conventional plasma generation is carried out at low pressures. However, many practical applications require plasmas at high-pressure. In order to avoid the requirement for vacuum pump, researchers in Korea start to develop plasmas in high-pressure chambers where the pressure is 1 atmosphere or greater. Material processing, environmental protection/restoration and improved energy production efficiency using plasma are only possible for inexpensive bulk plasmas. We thus generate plasmas by new methods and plan to set foundations for new plasma technologies for 21st century industries. This technological research will play a central role in material processing, environmental and energy production industries

  18. Metal supported tubular solid oxide fuel cells fabricated by suspension plasma spray and suspension high velocity oxy-fuel spray

    Science.gov (United States)

    Yoo, Yeong; Wang, Youliang; Deng, Xiaohua; Singh, Devinder; Legoux, Jean-Gabriel

    2012-10-01

    Low temperature (LT) metal supported solid oxide fuel cells (SOFCs) have many advantages in comparison to conventional electrode or electrolyte supported type SOFCs. NRC has demonstrated high performance LT metal supported planar SOFCs fabricated by either wet colloidal spray/sintering or suspension thermal spray. The combination of tubular configuration and metal supported SOFCs may produce more unique and very attractive advantages such as easy and inexpensive sealing method and materials, high specific and volumetric power density, cost-effective fabrication, enhanced robustness, rapid start up, red-ox cycle tolerance and potential use for a pressurized integrated system. In this paper, thin film solid electrolyte of Sm0.2Ce0.8O1.90 (SDC) and NiO-SDC composite anode on sintered porous tubular metal supports were deposited by suspension HVOF spray and suspension plasma spray, respectively on sintered porous tubular metal support. La0.6Sr0.4Co0.2Fe0.8O3-δ (LSCF) cathode on the SDC electrolyte was formed by wet colloidal spray and subsequent sintering process as the final fabrication step. The detailed investigation of suspension and process-related parameters for suspension thermal spray was performed in order to produce thin and crack-free SDC thin film coatings. The electrochemical performance of single cells was demonstrated.

  19. Plasma spraying of a novel material with amorphous and nanocrystalline microstructure

    Czech Academy of Sciences Publication Activity Database

    Chráska, Tomáš; Neufuss, Karel; Dubský, Jiří; Nohava, Jiří; Oberste-Berghaus, J.

    Düsseldorf : DVS-Verlag, Düsseldorf, 2005 - (Lugscheider, J.), s. 830-835 [International Thermal Spray Conference, ITSC 2005. Basel (CH), 2.5.2005-4.5.2005] Keywords : nanocrystalline ceramic s * plasma spraying * heat treatment * abrasion Subject RIV: JH - Ceramic s, Fire-Resistant Materials and Glass

  20. Study of dielectric properties of plasma sprayed silicates at low voltage

    Czech Academy of Sciences Publication Activity Database

    Ctibor, Pavel; Sedláček, J.; Neufuss, Karel; Dubský, Jiří; Chráska, Pavel

    ASM International, 2002 - (Berndt, C.), s. 617-621 ISBN 3-87155-783-8. [International Thermal Spray Conference.. Essen (DE), 04.03.2002-06.03.2002] R&D Projects: GA ČR GA104/99/0304 Institutional research plan: CEZ:AV0Z2043910 Keywords : plasma sprayed Subject RIV: JH - Ceramics, Fire-Resistant Materials and Glass

  1. Plasma sprayed rutile titania-nanosilver antibacterial coatings

    Science.gov (United States)

    Gao, Jinjin; Zhao, Chengjian; Zhou, Jingfang; Li, Chunxia; Shao, Yiran; Shi, Chao; Zhu, Yingchun

    2015-11-01

    Rutile titania (TiO2) coatings have superior mechanical properties and excellent stability that make them preferential candidates for various applications. In order to prevent infection arising from bacteria, significant efforts have been focused on antibacterial TiO2 coatings. In the study, titania-nanosilver (TiO2/Ag) coatings with five different kinds of weight percentages of silver nanoparticles (AgNPs) were prepared by plasma spray. The feedstock powders, which had a composition of rutile TiO2 powders containing 1-10,000 ppm AgNPs, were double sintered and deposited on stainless steel substrates with optimized spraying parameters. X-Ray diffraction and scanning electron microscopy were used to analysize the phase composition and surface morphology of TiO2/Ag powders and coatings. Escherichia coli (E. coli) and Staphylococcus aureus (S. aureus) were employed to examine the antibacterial activity of the as-prepared coatings by bacterial counting method. The results showed that silver existed homogeneously in the TiO2/Ag coatings and no crystalline changed happened in the TiO2 structure. The reduction ratios on the TiO2/Ag coatings with 10 ppm AgNPs were as high as 94.8% and 95.6% for E. coli and S. aureus, respectively, and the TiO2/Ag coatings with 100-1000 ppm AgNPs exhibited 100% bactericidal activity against E. coli and S. aureus, which indicated the TiO2/Ag coatings with more than 10 ppm AgNPs had strong antibacterial activity. Moreover, the main factors influencing the antibacterial properties of TiO2/Ag coatings were discussed with grain size and the content of silver as well as the microstructure of the coatings.

  2. Research on atmospheric pressure plasma processing sewage

    Science.gov (United States)

    Song, Gui-cai; Na, Yan-xiang; Dong, Xiao-long; Sun, Xiao-liang

    2013-08-01

    The water pollution has become more and more serious with the industrial progress and social development, so it become a worldwide leading environmental management problem to human survival and personal health, therefore, countries are looking for the best solution. Generally speaking, in this paper the work has the following main achievements and innovation: (1) Developed a new plasma device--Plasma Water Bed. (2) At atmospheric pressure condition, use oxygen, nitrogen, argon and helium as work gas respectively, use fiber spectrometer to atmospheric pressure plasma discharge the emission spectrum of measurement, due to the different work gas producing active particle is different, so can understand discharge, different particle activity, in the treatment of wastewater, has the different degradation effects. (3) Methyl violet solution treatment by plasma water bed. Using plasma drafting make active particles and waste leachate role, observe the decolorization, measurement of ammonia nitrogen removal.

  3. Microstructure and Thermal Shock Resistance of Cr2O3 Ceramic Coatings Deposited by Supersonic Atmosphere Plasma Spraying%超音速等离子喷涂制备 Cr2O3涂层的显微组织及抗热震性能

    Institute of Scientific and Technical Information of China (English)

    张建; 杨军; 朱浪涛; 韩志海; 杨建锋; 白宇

    2012-01-01

    Cr2O3 based (Cr2O3-Ni-5%Al) coatings as an alternative for mold materials were deposited onto a pure copper substrate via a supersonic atmosphere plasma spray (SAPS). The coatings were examined by X-ray diffraction, scanning electron microscopy, image software, color 3D laser scanning microscopy and micro-hardness tester, respectively. The thermal shock test was conducted at 450 ℃ and 600 ℃, respectively. There was a slight difference between the crystalline degrees of Cr2O3 without the phase transfor- mation at various temperatures. The as-sprayed coating displayed a bimodal surface microstructure, which composed of well melted regions and partially melted particles. Furthermore, a typical porous lamellar structure was observed in the fracture surface, and the chromium-rich regions were uniformly dispersed in the cross-section of the as-sprayed coating. The Cr2O3 coating possessed the sur- face roughness value (Ra) of 4.763 μm, porosity of 1.2% and micro-hardness of 1 628 MPa. The hemispherical dome of samples spalled with the greater surface area after 127.4 and 58.6 average thermal shock cycles but the main part of cylindrical samples was intact, so the coating exhibited the superior thermal shock resistance. The results show that this supersonic atmosphere plasma spray method is suitable for the preparation of the extreme temperature variations coating for casting mould.%为了研制一种新型连铸结晶器材料,采用高效能超音速等离子喷涂技术在纯铜基体上制备了 Cr2O3陶瓷涂层。使用 X 射线衍射、扫描电子显微镜、图形软件、彩色 3D 激光显微镜和显微硬度计对涂层进行了表征及分析,分别在 450 ℃和 600 ℃对涂层进行了热震试验。结果表明,涂层继承了起始粉末的物相,但是 Cr2O3的结晶度有所差异;陶瓷涂层表面为良好熔化区和部分熔融颗粒组成的双态组织,涂层断口形貌为典型的片层状组织,涂层截面可

  4. Melting, Oxidation, Evaporation of Particle in-Flight in Plasma Spray Processes

    Institute of Scientific and Technical Information of China (English)

    H.B.Xiong; L.L.Zheng

    2003-01-01

    A comprehensive numerical model has been developed to investigate the transient behaviors of particle characteristics, such as temperature, melting, evaporation, and oxidation status during argon-hydrogen DC plasma spraying.This model includes heat, momen

  5. Ceramic plasma-sprayed coating of melting crucibles for casting metal fuel slugs

    International Nuclear Information System (INIS)

    Thermal cycling and melt reaction studies of ceramic coatings plasma-sprayed on Nb substrates were carried out to evaluate the performance of barrier coatings for metallic fuel casting applications. Thermal cycling tests of the ceramic plasma-sprayed coatings to 1450 °C showed that HfN, TiC, ZrC, and Y2O3 coating had good cycling characteristics with few interconnected cracks even after 20 cycles. Interaction studies by 1550 °C melt dipping tests of the plasma-sprayed coatings also indicated that HfN and Y2O3 do not form significant reaction layer between U–20 wt.% Zr melt and the coating layer. Plasma-sprayed Y2O3 coating exhibited the most promising characteristics among HfN, TiC, ZrC, and Y2O3 coating

  6. Plasma Spraying of Zirconium Carbide – Hafnium Carbide – Tungsten Cermets

    Czech Academy of Sciences Publication Activity Database

    Brožek, Vlastimil; Ctibor, Pavel; Cheong, D.-I.; Yang, S.-H.

    Vol. 3. Reutte: PlanseeGroup, 2009, s. 1-3. (GT49). ISBN N. [Plansee Seminar on High Performance PM Materials /17th./. Reutte (AT), 25.05.2009-29.05.2009] Institutional research plan: CEZ:AV0Z20430508 Keywords : Hafnium carbide * zirconium carbide * tungsten cermets * plasma spraying * water stabilized plasma Subject RIV: BL - Plasma and Gas Discharge Physics

  7. Metal-gas reactions in arc plasma spraying of Ag, Cu, Ni, Ti, TiC, W, Zn, and Zr

    International Nuclear Information System (INIS)

    Powders of Ag, Cu, Ni, Ti, TiC, W, Zn, and Zr were arc sprayed with the plasma gas mixtures Ar + 30% He, Ar + 10% N2, and Ar + 10% vol.% H2 in a closed chamber containing the same atmosphere and in air and the extents of gas-metal reaction were determined by X-ray analyses. Spraying in the Ar-N2 and Ar-H2 mixtures led to some N2 and H2 uptake by Ti and Zr coatings and to some reduction of oxygen impurity in the Cu, W, Zn, and probably, Ni coatings. Coatings sprayed in air contained appreciable amounts of the respective impurity phases Cu2O, NiO, TiN, TiO2, Ti(C,N), β-W, possibly ZnO, ZrN, and ZrO2. Samples of sprayed products collected at different distances show that metal-gas reactions occurring with the powder particles in flight is often a minor source of contamination compared to that stemming from gas uptake by the coating after the metal is deposited. Deviations from the Engelke difficulty of melting parameter occurs when a sufficiently intense chemical reaction takes place between the metal particles and the plasma gases. (orig.)

  8. Effect of post treatments on the corrosion resistance of plasma sprayed duplex stainless steel coating in salt water

    International Nuclear Information System (INIS)

    The uniform composition of a thermally sprayed duplex stainless steel coating is essential to ensure its good corrosion resistance in salt water. Stainless steel coatings made by atmospheric plasma spraying (APS) always contain pores and oxides accompanied with chromium-depleted zones which destroy the corrosion resistance of such coatings. To reduce porosity and oxidation of the coatings, several post treatments for the coatings sprayed by APS and by APS with gas shielding around the plasma jet (APS/S) were studied including resin impregnation, hot isostatic pressing (HIP), shot peening and vacuum annealing. Electrochemical corrosion tests revealed that the corrosion resistance of the APS coatings could not be improved by any post treatments because oxidation during spraying caused chromium-depleted zones in the coating. The best corrosion resistance was obtained by using the shielding gas shroud with APS. Such coatings had a very low oxide content and primarily ferritic structure. The corrosion resistance of these APS/S coatings can be further improved by shot peening to densify the coating or by post annealing, which balances the austenite/ferrite ratio of the coating as well as reduce porosity

  9. Bonelike apatite coatings on plasma-sprayed porous titanium by biomimetic processing

    Institute of Scientific and Technical Information of China (English)

    SHI Jian-min; DING Chuan-xian

    2001-01-01

    @@ INTRODUCTION Hydroxyapatite (HA) has many biological benefits, such as direct bonding to bone and enhances new bone formation around it. It has been demonstrated that dental and orthopaedic implants coated with HA show superior histological results to the uncoated ones. Various methods as well as plasma spraying, which is commonly used, have been developed to coat HA on metals. However, Plasma-sprayed HA coatings are limited by specific drawbacks such as low crystallinity, weak bond strength to the substrate.

  10. Induction plasma-sprayed photocatalytically active titania coatings and their characterisation by micro-Raman spectroscopy

    Czech Academy of Sciences Publication Activity Database

    Burlacov, I.; Jirkovský, Jaromír; Muller, M.; Heimann, R. B.

    2006-01-01

    Roč. 201, 1-2 (2006), s. 255-264. ISSN 0257-8972 Grant ostatní: European Communities(XE) EVKI-2002-30025 Institutional research plan: CEZ:AV0Z40400503 Source of funding: R - rámcový projekt EK Keywords : titania (anatase) coatings * induction plasma spraying * suspension plasma spraying * Raman spectroscopy Subject RIV: CG - Electrochemistry Impact factor: 1.559, year: 2006

  11. Modelling and simulation of plasma spraying process with a use of Jets&Poudres program

    OpenAIRE

    S. Kotowski; J. Sieniawski; M. Góral

    2012-01-01

    Purpose: Plasma spraying is one of the basic methods of coating deposition used in many branches of industry, especially in aviation and power industry. The process is applied in the aircraft engineering for obtaining the sealing coats, anti-abrasive coatings and, above all, metallic layers, ceramic layers as well as thermal barrier coatings. The comprehensive characterisation of the plasma spraying process requires taking into consideration 50-60 parameters, which confirms its complexity. Th...

  12. Study on the electrical and mechanical properties of plasma sprayed titanium oxide coatings

    OpenAIRE

    Fontarnau Lynd, Robert

    2008-01-01

    Titanium oxide is a material that changes its physical properties due to the formation of oxygen vacancies in the crystal lattice. This phenomenon is especially observed in the plasma spray process. The lattice defects in the consolidated coating material strongly determine its mechanical (tribological) and electrical properties. The crystalline phases that are formed in the coating (anatase, rutile) have also to be taken into account. In his study the electrical properties of plasma sprayed ...

  13. Hydroxyapatite coating on titanium by a low energy plasma spraying mini-gun

    OpenAIRE

    Demnati, Imane; Parco, Maria; Grossin, David; Fagoaga, Ignacio; Drouet, Christophe; Barykin, George; Combes, Christèle; Braceras, Inigo; Gonçalvès, Stéphane; Rey, Christian

    2012-01-01

    Plasma-sprayed hydroxyapatite (HA) coatings are used on metallic implants to improve osseointegration and bone growth. The purpose of this work was to determine the microstructure and composition of HA coatings obtained with a newly developed low energy plasma spray mini-gun employing an HA feedstock powder with smaller granulometry than that commonly used. The microstructure and the phase composition of the coatings obtained by varying the number of mini-gun runs were examined using scann...

  14. Plasma Sprayed NiA1 Intermetallic Coating Produced with Mechanically Alloyed Powder

    Institute of Scientific and Technical Information of China (English)

    Mehrshad Moshref Javadi; Hossein Edris; Mahdi Salehi

    2011-01-01

    In the present research, mechanically alloyed Ni-AI powder was utilized to develop plasma sprayed coatings, and the effect of the spray distance and heat treatment on the phases, microstructure, and hardness of the coat- ings were examined. Coatings were analyzed by X-ray diffraction (XRD), scanning electron microscopy (SEM), energy-dispersive spectroscopy (EDS) and through microhardness measurements. Although mechanically alloyed Ni-AI powder showed no intermetallic phases, the coatings did. Different spray distances from 5 to 19 cm were employed for plasma spray and the specimens were heat treated at different temperatures, then the amount of oxides, porosity and hardness of the coatings were changed according to the spray condition. The thermal energy of the plasma spray caused the formation of NiAI phases while particles flew to the substrate or after that. Extreme increase in heat treatment temperature and spray distance resulted in oxidation and reduction in the quality of the coating. Furthermore, the best spray distance and heat treatment temperature to gain the NiAI intermetallic coating were established.

  15. A study on the effect of heat treatment on electrical properties of plasma sprayed YSZ

    International Nuclear Information System (INIS)

    Free standing samples of plasma sprayed (PS) zirconia partially stabilized with yettria (YSZ) were prepared with two machines of plasma spray deposition (Triplex gun- 100 kw, F-4 gun 64 kw) have different electrical power and spraying parameters, which produced different microstructures; contain different amounts and varieties of pores and micro-cracks.The study included heat treatment of samples at 1200 degree C for 1 h, 5 h, 10 h, 100 h and 500 h, to study the changes in macrostructure (pores and micro-cracks) which affect the electrical conductivity.The electrical properties (resistively, electrical conductivity) of plasma sprayed ZrO2 stabilized by 8 wt. % Y2O3 samples were determined by using electrical impedance spectroscopy (IS). Specimen's microstructure was examined by optical microscopy. By measuring electrical properties and connected porosity percent of the coatings obtained under various spraying conditions, it would be possible to select the optimum spraying condition to spray coatings which have high efficiency at high temperature.The results showed that the electrical conductivity of (YSZ) samples after heat treatment increased by a rate of (20%-30%) as compared to that of as sprayed.

  16. Removing biofilms from microstructured titanium ex vivo: a novel approach using atmospheric plasma technology.

    Directory of Open Access Journals (Sweden)

    Stefan Rupf

    Full Text Available The removal of biofilms from microstructured titanium used for dental implants is a still unresolved challenge. This experimental study investigated disinfection and removal of in situ formed biofilms from microstructured titanium using cold atmospheric plasma in combination with air/water spray. Titanium discs (roughness (Ra: 1.96 µm were exposed to human oral cavities for 24 and 72 hours (n = 149 each to produce biofilms. Biofilm thickness was determined using confocal laser scanning microscopy (n = 5 each. Plasma treatment of biofilms was carried out ex vivo using a microwave-driven pulsed plasma source working at temperatures from 39 to 43°C. Following plasma treatment, one group was air/water spray treated before re-treatment by second plasma pulses. Vital microorganisms on the titanium surfaces were identified by contact culture (Rodac agar plates. Biofilm presence and bacterial viability were quantified by fluorescence microscopy. Morphology of titanium surfaces and attached biofilms was visualized by scanning electron microscopy (SEM. Total protein amounts of biofilms were colorimetrically quantified. Untreated and air/water treated biofilms served as controls. Cold plasma treatment of native biofilms with a mean thickness of 19 µm (24 h to 91 µm (72 h covering the microstructure of the titanium surface caused inactivation of biofilm bacteria and significant reduction of protein amounts. Total removal of biofilms, however, required additional application of air/water spray, and a second series of plasma treatment. Importantly, the microstructure of the titanium discs was not altered by plasma treatment. The combination of atmospheric plasma and non-abrasive air/water spray is applicable for complete elimination of oral biofilms from microstructured titanium used for dental implants and may enable new routes for the therapy of periimplant disease.

  17. Investigations of some aspects of the spray process in a single wire arc plasma spray system using high speed camera.

    Science.gov (United States)

    Tiwari, N; Sahasrabudhe, S N; Tak, A K; Barve, D N; Das, A K

    2012-02-01

    A high speed camera has been used to record and analyze the evolution as well as particle behavior in a single wire arc plasma spray torch. Commercially available systems (spray watch, DPV 2000, etc.) focus onto a small area in the spray jet. They are not designed for tracking a single particle from the torch to the substrate. Using high speed camera, individual particles were tracked and their velocities were measured at various distances from the spray torch. Particle velocity information at different distances from the nozzle of the torch is very important to decide correct substrate position for the good quality of coating. The analysis of the images has revealed the details of the process of arc attachment to wire, melting of the wire, and detachment of the molten mass from the tip. Images of the wire and the arc have been recorded for different wire feed rates, gas flow rates, and torch powers, to determine compatible wire feed rates. High speed imaging of particle trajectories has been used for particle velocity determination using time of flight method. It was observed that the ripple in the power supply of the torch leads to large variation of instantaneous power fed to the torch. This affects the velocity of the spray particles generated at different times within one cycle of the ripple. It is shown that the velocity of a spray particle depends on the instantaneous torch power at the time of its generation. This correlation was established by experimental evidence in this paper. Once the particles leave the plasma jet, their forward speeds were found to be more or less invariant beyond 40 mm up to 500 mm from the nozzle exit. PMID:22380128

  18. Sterilization effects of atmospheric cold plasma brush

    International Nuclear Information System (INIS)

    This study investigated the sterilization effects of a brush-shaped plasma created at one atmospheric pressure. A population of 1.0x104-1.0x105 Escherichia coli or Micrococcus luteus bacteria was seeded in filter paper media and then subjected to Ar and/or Ar+O2 plasmas. A complete kill of the Micrococcus luteus required about 3 min argon plasma exposures. With oxygen addition into the argon plasma gas streams, a complete kill of the bacteria needed only less than 1 min plasma exposure for Micrococcus luteus and about 2 min exposure for Escherichia coli. The plasma treatment effects on the different bacteria cell structures were examined using scanning electron microscopy

  19. Thick Graded Nanostructured Zirconia-NiCoCrAlY Composite Coatings by Plasma Spraying

    Institute of Scientific and Technical Information of China (English)

    YANG Hui; WANG Han-gong

    2004-01-01

    Thick Nanostructured PSZ-NiCoCrAlY graded TBCs were got byair plasma spraying. The results reveal the morphology and phase transformation of TBCs by means of SEM and XRD. The plasma spray process results in a characteristic layered structure consisting of lamellae, unmelted nano-particles and an inter-lamellar porosity. The test results of thermal shock show that the graded coatings have different failure behavior. The failure mode was the spallation of top coat due to thermal stress. It has been found that the lamella consists of nanoscale columnar grains parallel to the spraying direction.

  20. Fabrication of copper-based anodes via atmosphoric plasma spraying techniques

    Science.gov (United States)

    Lu, Chun

    2012-04-24

    A fuel electrode anode (18) for a solid oxide fuel cell is made by presenting a solid oxide fuel cell having an electrolyte surface (15), mixing copper powder with solid oxide electrolyte in a mixing step (24, 44) to provide a spray feedstock (30,50) which is fed into a plasma jet (32, 52) of a plasma torch to melt the spray feed stock and propel it onto an electrolyte surface (34, 54) where the spray feed stock flattens into lamellae layer upon solidification, where the layer (38, 59) is an anode coating with greater than 35 vol. % based on solids volume.

  1. New generation of plasma-sprayed mullite coatings on silicon carbide

    Science.gov (United States)

    Lee, Kang N.; Miller, Robert A.; Jacobson, Nathan S.

    1995-01-01

    Mullite is promising as a protective coating for silicon-based ceramics in aggressive high-temperature environments. Conventionally plasma-sprayed mullite on SiC tends to crack and debond on thermal cycling. It is shown that this behavior is due to the presence of amorphous mullite in the conventionally sprayed mullite. Heating the SiC substrate during the plasma spraying eliminated the amorphous phase and produced coatings with dramatically improved properties. The new coating exhibits excellent adherence and crack resistance under thermal cycling between room temperature and 1000 to 1400 C. Preliminary tests showed good resistance to Na2CO3-induced hot corrosion.

  2. Influence of Cold-Sprayed, Warm-Sprayed, and Plasma-Sprayed Layers Deposition on Fatigue Properties of Steel Specimens

    Czech Academy of Sciences Publication Activity Database

    Čížek, J.; Matejková, M.; Dlouhý, I.; Šiška, Filip; Kay, C.M.; Karthikeyan, J.; Kuroda, S.; Kovařík, O.; Siegl, J.; Loke, K.; Khor, K.A.

    2015-01-01

    Roč. 24, č. 5 (2015), s. 758-768. ISSN 1059-9630 Institutional support: RVO:68081723 Keywords : Cold spray * Fatigue * Grit-blast Subject RIV: JL - Materials Fatigue, Friction Mechanics Impact factor: 1.344, year: 2014

  3. A new application field of plasma spraying technique to environmental depollution

    Institute of Scientific and Technical Information of China (English)

    YE Fu-xing; A.Ohmori

    2004-01-01

    To expand the application of plasma spraying technique, TiO2 coatings were prepared using agglomerated anatase TiO2 powder to solve the environmental problems. The composition and photocatalytic activity of plasma sprayed TiO2 coatings were investigated systematically. The content of anatase TiO2 in the sprayed coatings was approximate to 7%- 15%, which was influenced by the melting state of TiO2 powder in plasma spraying process. The surface of sprayed coating was very rough and the arithmetical mean deviation of the surface profiles (Ra) was in the range of 5.7 - 8.8 μm. Under lower arc current, the surface of the coating became rougher. The anatase to rutile phase transformation temperature of agglomerated anatase TiO2 powder was approximate to 1 173 K. The TiO2 coating sprayed under the arc current of 400 A had good photocatalytic activity for the relative high content of anatase phase in it. It is concluded that the application of plasma spraying technique to environmental field has been developed.

  4. Diagnostics of atmospheric pressure air plasmas

    International Nuclear Information System (INIS)

    Atmospheric pressure air plasmas are often thought to be in Local Thermodynamics Equilibrium (LTE) owing to fast interspecies collisional exchanges at high pressure. As will be seen here, this assumption cannot be relied upon, particularly with respect to optical diagnostics. Large velocity gradients in flowing plasmas and/or elevated electron temperatures created by electrical discharges can result in large departures from chemical and thermal equilibrium. Diagnostic techniques based on optical emission spectroscopy (OES) and Cavity Ring-Down Spectroscopy (CRDS) have been developed and applied at Stanford University to the investigation of atmospheric pressure plasmas under conditions ranging from thermal and chemical equilibrium to thermochemical nonequilibrium. This article presents a review of selected temperature and species concentration measurement techniques useful for the study of air and nitrogen plasmas

  5. Filter media properties of mineral fibres produced by plasma spray.

    Science.gov (United States)

    Prasauskas, Tadas; Matulevicius, Jonas; Kliucininkas, Linas; Krugly, Edvinas; Valincius, Vitas; Martuzevicius, Dainius

    2016-06-01

    The purpose of this study was to determine the properties of fibrous gas filtration media produced from mineral zeolite. Fibres were generated by direct current plasma spray. The paper characterizes morphology, chemical composition, geometrical structure of elementary fibres, and thermal resistance, as well as the filtration properties of fibre media. The diameter of the produced elementary fibres ranged from 0.17 to 0.90 μm and the length ranged from 0.025 to 5.1 mm. The release of fibres from the media in the air stream was noticed, but it was minimized by hot-pressing the formed fibre mats. The fibres kept their properties up to the temperature of 956°C, while further increase in temperature resulted in the filter media becoming shrunk and brittle. The filtration efficiency of the prepared filter mats ranged from 95.34% to 99.99% for aerosol particles ranging in a size between 0.03 and 10.0 μm. Unprocessed fibre media showed the highest filtration efficiency when filtering aerosol particles smaller than 0.1 µm. Hot-pressed filters were characterized by the highest quality factor values, ranging from 0.021 to 0.064 Pa(-1) (average value 0.034 Pa(-1)). PMID:26583905

  6. Predicting radiative transport properties of plasma sprayed porous ceramics

    Science.gov (United States)

    Wang, B. X.; Zhao, C. Y.

    2016-03-01

    The typical yttria-stabilized zirconia material for making the thermal barrier coatings (TBCs) is intrinsically semitransparent to thermal radiation, and the unique disordered microstructures in TBCs make them surprisingly highly scattering. To quantitatively understand the influence of disordered microstructures, this paper presents a quantitative prediction on the radiative properties, especially the transport scattering coefficient of plasma sprayed TBC based on microstructure analysis and rigorous electromagnetic theory. The impact of the porosity, shape, size, and orientation of different types of voids on transport scattering coefficient is comprehensively investigated under the discrete dipole approximation. An inverse model integrating these factors together is then proposed to quantitatively connect transport scattering coefficient with microstructural information, which is also validated by available experimental data. Afterwards, an optimization procedure is carried out based on this model to obtain the optimal size and orientation distribution of the microscale voids to achieve the maximal radiation insulation performance at different operating temperatures, providing guidelines for practical coating design and fabrication. This work suggests that the current model is effective and also efficient for connecting scattering properties to microstructures and can be implemented as a quantitative tool for further studies like non-destructive infrared imaging as well as micro/nanoscale thermal design of TBCs.

  7. Scratch induced failure of plasma sprayed alumina based coatings

    International Nuclear Information System (INIS)

    Highlights: ► Scratch induced failure of alumina based coatings including nanostructured is reported. ► Ceramic is deposited on bond coat instead of steel, emulating a realistic situation. ► Lateral force data is supplemented with microscopy to observe coating failure. ► The failure mechanism during scratching has been identified. ► Critical load of failure has been calculated for each bond-top coat combination. -- Abstract: A set of plasma sprayed coatings were obtained from three alumina based top coat and two bond coat powders. Scratch test was undertaken on these coatings, under constant and linearly varying load. Test results include the lateral force data and scanning electron microscope (SEM) images. Failure occurred by large area spallation of the top coat and in most cases tensile cracks appeared on the exposed bond coat. The lateral force showed an increasing trend with an increase in normal load up to a certain point and beyond this, it assumed a steady average value. The locations of coating spallation and occurrence of maximum lateral force did not coincide. A bond coat did not show a significant role in determining the scratch adhesion strength.

  8. Simulation of atmosphere entrainment by a single spray with the lumped-parameter code COCOSYS

    International Nuclear Information System (INIS)

    Containment spray systems are possible severe accident management measures against the pressurisation of the containment during loss of coolant accident scenarios. If hydrogen is generated by the oxidation of the cladding tubes and carried into the containment through the leakage, critical concentrations cause the formation of inflammable gas mixtures hazarding the containment integrity. As containment sprays mix the atmosphere by entrainment, which is caused by transferring momentum from the spray droplets to the gaseous environment, local hydrogen concentrations and inflammable gas mixtures are influenced. At Ruhr-Universitaet Bochum a correlation based model for the simulation of spray entrainment using the Containment Code System COCOSYS is developed. The quality of the results is assessed by the comparison of simulation results of the OECD SETH-2 ST3 test series to the experiment values. The 4 tests of this series differ in the atmosphere composition of air and steam. The results related to the gas distribution indicate an improvement of the quality of the results. In particular, the influence of the atmosphere composition on the simulation results is reduced by the consideration of spray entrainment. (orig.)

  9. Effect of substrate temperature and roughness on the solidification of copper plasma sprayed droplets

    International Nuclear Information System (INIS)

    Flattening of an individual thermal sprayed particle on the substrate is a fundamental process for the coating formation. Coating properties such as porosity and adhesion depend strongly from the splats morphology. Also, the microstructure of the coating depends on the nucleation and the grain growth during splats solidification. The influence of the substrate temperature and roughness on the microstructure of copper splats was examined in the present study. Copper (-90 + 45 μm) was plasma sprayed under atmospheric conditions on mirror polished (Ra ∼ 0.02 μm) and on grit-blasted (Ra ∼ 1.33 μm) stainless steel substrates (AISI 304L). The substrates were preheated at three different temperatures: 200 deg. C, 250 deg. C and 300 deg. C. A Schottky field emission scanning electron microscope (SFE-SEM) was used in order to study the splats microstructure. In order to measure the grain size of the splats, image analysis software was used, while the chemical composition of the splats was studied by an electron probe microanalysis (EPMA). It was found that the splats cooling velocity is decreased with the increase of substrate temperature above the transition temperature. Also a further decrease of splats cooling velocity was provoked by increasing the mean substrate roughness

  10. A sputtered zirconia primer for improved thermal shock resistance of plasma-sprayed ceramic turbine seals

    Science.gov (United States)

    Bill, R. C.; Sovey, J.; Allen, G. P.

    1981-01-01

    It is shown that the application of sputtered Y2O3-stabilized ZrO2 (YSZ) primer in plasma-sprayed YSZ ceramic-coated turbine blades results in an improvement, by a factor of 5-6, in the thermal shock life of specimens with a sprayed, porous, Ni-Cr-Al-Y intermediate layer. Species with and without the primer were found to be able to survive 1000 cycles when the intermediate layer was used, but reduced laminar cracking was observed in the specimen with the primer. It is suggested that the sputtered YZS primer-induced properties are due to (1) more effective wetting and adherence of the plasma-sprayed YZS particles to the primer, and (2) the primer's retardation of impinging, molten plasma sprayed particles solidification rates, which result in a less detrimental residual stress distribution.

  11. Design of a new nozzle for direct current plasma guns with improved spraying parameters

    Science.gov (United States)

    Jankovic, M.; Mostaghimi, J.; Pershin, V.

    2000-03-01

    A new design is proposed for direct current plasma spray gas-shroud attachments. It has curvilinearly shaped internal walls aimed toward elimination of the cold air entrainment, recorded for commercially available conical designs of the shrouded nozzle. The curvilinear nozzle design was tested; it proved to be capable of withstanding high plasma temperatures and enabled satisfactory particle injection. Parallel measurements with an enthalpy probe were performed on the jet emerging from two different nozzles. Also, corresponding calculations were made to predict the plasma flow parameters and the particle parameters. Adequate spray tests were performed by spraying iron-aluminum and MCrAlY coatings onto stainless steel substrates. Coating analyses were performed, and coating qualities, such as microstructure, open porosity, and adhesion strength, were determined. The results indicate that the coatings sprayed with a curvilinear nozzle exhibited lower porosity, higher adhesion strength, and an enhanced microstructure.

  12. Sprayed coatings

    Science.gov (United States)

    Steffens, H. D.

    1980-03-01

    Thermal spraying is shown to be an efficient means for the protection of surface areas against elevated temperature, wear, corrosion, hot gas corrosion, and erosion in structural aircraft components. Particularly in jet engines, numerous parts are coated by flame, detonation, or plasma spraying techniques. The applied methods of flame, detonation, and plasma spraying are explained, as well as electric arc spraying. Possibilities for spray coatings which meet aircraft service requirements are discussed, as well as methods for quality control, especially nondestructive test methods. In particular, coating characteristics and properties obtained by different spray methods are described, and special attention is paid to low pressure plasma spraying.

  13. Formation Mechanism of Atmospheric Pressure Plasma Jet

    CERN Document Server

    Jiang, Nan; Cao, Zexian

    2008-01-01

    Atmospheric pressure plasma jet can protrude some 5.0 cm into air. It holds promise for multivarious innovative applications, but its formation mechanism remains unsettled. We show that the plasma jet is essentially a streamer corona totally independent of, but obscured by, dielectric barrier discharge. Consequently, the jets can be equally successfully generated even with one single bare metal electrode attached to the tube orifice, both downstream and upstream simultaneously, and at a significantly reduced voltage. These results will help understand the underlying physics and facilitate a safer and more flexible implementation of this marvelous plasma source.

  14. Cold atmospheric plasma in cancer therapy

    Energy Technology Data Exchange (ETDEWEB)

    Keidar, Michael; Shashurin, Alex; Volotskova, Olga [Mechanical and Aerospace Engineering, George Washington University, Washington DC 20052 (United States); Ann Stepp, Mary [Medical School, George Washington University, Washington DC 20052 (United States); Srinivasan, Priya; Sandler, Anthony [Childrens National Medical Center, Washington DC 20010 (United States); Trink, Barry [Head and Neck Cancer Research Division, Department of Otolaryngology, School of Medicine, Johns Hopkins University, Baltimore, Maryland 21205 (United States)

    2013-05-15

    Recent progress in atmospheric plasmas has led to the creation of cold plasmas with ion temperature close to room temperature. This paper outlines recent progress in understanding of cold plasma physics as well as application of cold atmospheric plasma (CAP) in cancer therapy. Varieties of novel plasma diagnostic techniques were developed recently in a quest to understand physics of CAP. It was established that the streamer head charge is about 10{sup 8} electrons, the electrical field in the head vicinity is about 10{sup 7} V/m, and the electron density of the streamer column is about 10{sup 19} m{sup −3}. Both in-vitro and in-vivo studies of CAP action on cancer were performed. It was shown that the cold plasma application selectively eradicates cancer cells in-vitro without damaging normal cells and significantly reduces tumor size in-vivo. Studies indicate that the mechanism of action of cold plasma on cancer cells is related to generation of reactive oxygen species with possible induction of the apoptosis pathway. It is also shown that the cancer cells are more susceptible to the effects of CAP because a greater percentage of cells are in the S phase of the cell cycle.

  15. Structure and properties of plasma sprayed BaTiO(3) coatings: Spray parameters versus structure and photocatalytic activity

    Czech Academy of Sciences Publication Activity Database

    Ctibor, Pavel; Ageorges, H.; Štengl, Václav; Murafa, Nataliya; Píš, I.; Zahoranová, T.; Nehasil, V.; Pala, Zdeněk

    2011-01-01

    Roč. 37, č. 7 (2011), s. 2561-2567. ISSN 0272-8842 R&D Projects: GA AV ČR IAAX00430803 Institutional research plan: CEZ:AV0Z20430508; CEZ:AV0Z40320502 Keywords : Spectroscopy * Optical properties * BaTiO3 * Plasma spraying * Photocatalysis Subject RIV: JH - Ceramics, Fire-Resistant Materials and Glass Impact factor: 1.751, year: 2011 http://www.sciencedirect.com/science/article/pii/S0272884211002173

  16. A comparative physico-chemical study of chlorapatite and hydroxyapatite: from powders to plasma sprayed thin coatings

    OpenAIRE

    Demati, Imane; Grossin, David; Combes, Christèle; Parco, Maria; Braceras, Inigo; Rey, Christian

    2012-01-01

    International audience Due to their bioactivity and osteoconductivity, hydroxyapatite (HA) plasma sprayed coatings have been widely developed for orthopedic uses. However, the thermodynamic instability of HA leads frequently to a mixture of phases which limit the functional durability of the coating. This study investigates the plasma spraying of chlorapatite (ClA) powder, known to melt without decomposition, onto pure titanium substrates using a low energy plasma spray system (LEPS). Pure...

  17. Improvement of the Quality and the Shelf Life of the High Oxygen Modified Atmosphere Packaged Veal by Superficial Spraying with Dihydroquercetin Solution

    OpenAIRE

    Stefan Georgiev Dragoev; Alexandar Stoyanov Staykov; Kiril Petrov Vassilev; Dessislav Kostadinov Balev; Dessislava Borislavova Vlahova-Vangelova

    2014-01-01

    The improvement of quality and the shelf life of veal by combination of 80%O2/20%CO2 modified atmosphere packaging and superficial spraying with 0.02% dihydroquercetin solutions was studied. The control samples C, air packaged only, D, air packaged sprayed by 0.02% dihydroquercetin solution, MAP, modified atmosphere packaging only, BMAP, modified atmosphere packaging sprayed by 0.02% butylated hydroxytoluene solution, and DMAP, modified atmosphere packaging sprayed by 0.02% dihydroquercetin s...

  18. Atmospheric Non-Thermal Plasma Sources

    Directory of Open Access Journals (Sweden)

    Ashok Kumar

    2008-02-01

    Full Text Available Atmospheric non-thermal plasmas (ANTPs have received a great deal of attention in the last two decades because of their substantial breakthrough in diverse scientific areas and today technologies based on ANTP are witnessing an unprecedented growth in the scientific arena due to their ever-escalating industrial applications in several state-of-the-art industrial fields. ANTPs are generated by a diversity of electrical discharges such as corona discharges, dielectric barrier discharges (DBD, atmospheric pressure plasma jet (APPJ and micro hollow cathode discharges (MHCD, all having their own characteristic properties and applications. This paper deals with some fundamental aspects of gas discharge plasmas (GDP and provides an overview of the various sources of ANTPs with an emphasis on dielectric barrier discharge.

  19. Influence of a powder feed rate on the properties of the plasma sprayed chromium carbide- 25% nickel chromium coating

    Directory of Open Access Journals (Sweden)

    Mihailo R. Mrdak

    2014-04-01

    Full Text Available Normal 0 false false false MicrosoftInternetExplorer4 The plasma spray process is a leading technology of powder depositing in the production of coatings widely used in the aerospace industry for the protection of new parts and for the repair of worn ones. Cermet 75Cr3C2 - 25Ni(Cr coatings based on Cr3C2 carbides are widely used to protect parts as they retain high values of hardness, strength and resistance to wear up to a temperature of 850°C. This paper discusses the influence of the parameters of the plasma spray deposition of 75Cr3C2 - 25Ni(Cr powder on the structure and mechanical properties of the coating. The powder is deposited using plasma spraying at atmospheric pressure (APS. The plasma gas is He, which is an inert gas and does not react with the powder; it produces dense plasma with lower heat content and less incorporated ambient air in the plasma jet thus reducing temperature decomposition and decarburization of Cr3C2 carbide.. In this study, three groups of coatings were deposited with three different powder feed rates of: 30, 45 and 60 g/min. The  coating with the best properties was deposited on the inlet flange parts of the turbo - jet engine TV2-117A to reduce the influence of vibrations and wear. The structures and the mechanical properties of 75Cr3C2 - 25Ni(Cr coatings are analyzed in accordance with the Pratt & Whitney standard. Studies have shown that powder feed rates have an important influence on the mechanical properties and structures of 75Cr3C2 - 25Ni(Cr coatings. 

  20. Broadband Plasma-Sprayed Anti-reflection Coating for Millimeter-Wave Astrophysics Experiments

    Science.gov (United States)

    Jeong, O.; Lee, A.; Raum, C.; Suzuki, A.

    2016-08-01

    We have developed a plasma-sprayed anti-reflection (AR) coating technology for millimeter-wave astrophysics experiments with cryogenic optics which achieves minimal dissipative loss and broad bandwidth and is easily and accurately applied. Plasma spraying is a coating process through which melted or heated materials are sprayed onto a substrate. The dielectric constants of the plasma-sprayed coatings were tuned between 2.7 and 7.9 by mixing hollow ceramic microspheres with alumina powder as the base material and varying the plasma energy of the spray. By spraying low loss ceramic materials with a tunable dielectric constant, we can apply multiple layers of AR coating for broadband millimeter-wave detection. At 300 K, we achieved a fractional bandwidth of 106 over 90% transmission using a three-layer AR coating. Applying ceramic coatings on ceramic lenses offers an additional benefit of preventing cryogenic delamination of the coatings. We report on methodology of coating application and measurement of uniformity, repeatability, transmission property, and cryogenic adhesion performance.

  1. Broadband Plasma-Sprayed Anti-reflection Coating for Millimeter-Wave Astrophysics Experiments

    Science.gov (United States)

    Jeong, O.; Lee, A.; Raum, C.; Suzuki, A.

    2016-02-01

    We have developed a plasma-sprayed anti-reflection (AR) coating technology for millimeter-wave astrophysics experiments with cryogenic optics which achieves minimal dissipative loss and broad bandwidth and is easily and accurately applied. Plasma spraying is a coating process through which melted or heated materials are sprayed onto a substrate. The dielectric constants of the plasma-sprayed coatings were tuned between 2.7 and 7.9 by mixing hollow ceramic microspheres with alumina powder as the base material and varying the plasma energy of the spray. By spraying low loss ceramic materials with a tunable dielectric constant, we can apply multiple layers of AR coating for broadband millimeter-wave detection. At 300 K, we achieved a fractional bandwidth of 106 over 90% transmission using a three-layer AR coating. Applying ceramic coatings on ceramic lenses offers an additional benefit of preventing cryogenic delamination of the coatings. We report on methodology of coating application and measurement of uniformity, repeatability, transmission property, and cryogenic adhesion performance.

  2. Cold Atmosphere Plasma in Cancer Therapy

    Science.gov (United States)

    Keidar, Michael

    2012-10-01

    Plasma is an ionized gas that is typically generated in high-temperature laboratory conditions. Recent progress in atmospheric plasmas led to the creation of cold plasmas with ion temperature close to room temperature. Areas of potential application of cold atmospheric plasmas (CAP) include dentistry, drug delivery, dermatology, cosmetics, wound healing, cellular modifications, and cancer treatment. Various diagnostic tools have been developed for characterization of CAP including intensified charge-coupled device cameras, optical emission spectroscopy and electrical measurements of the discharge propertied. Recently a new method for temporally resolved measurements of absolute values of plasma density in the plasma column of small-size atmospheric plasma jet utilizing Rayleigh microwave scattering was proposed [1,2]. In this talk we overview state of the art of CAP diagnostics and understanding of the mechanism of plasma action of biological objects. The efficacy of cold plasma in a pre-clinical model of various cancer types (long, bladder, and skin) was recently demonstrated [3]. Both in-vitro and in-vivo studies revealed that cold plasmas selectively kill cancer cells. We showed that: (a) cold plasma application selectively eradicates cancer cells in vitro without damaging normal cells. For instance a strong selective effect was observed; the resulting 60--70% of lung cancer cells were detached from the plate in the zone treated with plasma, whereas no detachment was observed in the treated zone for the normal lung cells under the same treatment conditions. (b) Significantly reduced tumor size in vivo. Cold plasma treatment led to tumor ablation with neighbouring tumors unaffected. These experiments were performed on more than 10 mice with the same outcome. We found that tumors of about 5mm in diameter were ablated after 2 min of single time plasma treatment. The two best known cold plasma effects, plasma-induced apoptosis and the decrease of cell migration

  3. Microstructure and Wear Resistance of Plasma-Sprayed Molybdenum Coating Reinforced by MoSi2 Particles

    Science.gov (United States)

    Yan, Jianhui; He, Zheyu; Wang, Yi; Qiu, Jingwen; Wang, Yueming

    2016-08-01

    Mo coatings with or without incorporated MoSi2 were fabricated by atmospheric plasma spraying, and their microstructure, microhardness, bond strength, and wear resistance were compared. Two kinds of spray powder, i.e., pure Mo and a blend of Mo and MoSi2, were sprayed onto low-carbon steel. Microstructural analysis of the MoSi2-Mo coating showed MoSi2 homogeneously distributed in a Mo matrix. Addition of MoSi2 particles increased the microhardness of the as-sprayed Mo coating. The adhesion strength of the Mo coating was better than that of the MoSi2-Mo coating. Wear test results showed that the wear rate and friction coefficient of the two coatings increased with increasing load, and the friction coefficient of the MoSi2-Mo coating was lower than that of the Mo coating. The MoSi2-Mo composite coating exhibited better wear resistance than the Mo coating. The wear failure mechanisms of the two coatings were local plastic deformation, delamination, oxidation, and adhesion wear.

  4. Efficiency of surface cleaning by a glow discharge for plasma spraying coating

    Science.gov (United States)

    Kadyrmetov, A. M.; Kashapov, N. F.; Sharifullin, S. N.; Saifutdinov, A. I.; Fadeev, S. A.

    2016-06-01

    The article presents the results of experimental studies of the quality of cleaning steel surfaces by a glow discharge for plasma spraying. Shows the results of measurements of the angle of surface wetting and bond strength of the plasma coating to the surface treated. The dependence of the influence of the glow discharge power, chamber pressure, distance between the electrodes and the processing time of the surface on cleaning efficiency. Optimal fields of factors is found. It is shown increase joint strength coating and base by 30-80% as a result of cleaning the substrate surface by a glow discharge plasma spraying.

  5. Innovative and emerging processes in plasma spraying: from micro- to nano-structured coatings

    International Nuclear Information System (INIS)

    In the context of nanometre-sized structured materials and the perspectives of their technological applications, plasma spray technology is developing to master the coating microstructure at a nanometre scale level. This paper is an attempt to describe (i) the latest advances in the control of the conventional plasma spray process that requires the monitoring of both the plasma jet fluctuation level and particle processing and (ii) the innovative plasma spray processes that have recently emerged. The latter can be ranked in two classes: the processes that use a liquid feedstock where coatings are essentially formed by the impact of molten particles and droplets; and the processes that generally use a powder feedstock where coatings are generated by the condensation of a vapour with possible inclusion of nanometre-sized particles. Their potential applications are briefly presented and it is concluded that they should develop into viable technologies in the near future.

  6. Suspension precursor plasma spraying as a technique for preparing calcium titanate coatings

    Czech Academy of Sciences Publication Activity Database

    Kotlan, Jiří; Mušálek, Radek; Medřický, Jan; Ctibor, Pavel; Pala, Zdeněk

    Kuala Lumpur: Institute of Materials, 2014. ISCT_OS_0131. ISBN N. [International Materials Technology Conference & Exhibition/9./. 13.05.2014-16.05.2014, Kuala Lumpur] Institutional support: RVO:61389021 Keywords : suspension plasma spraying * water stabilized plasma gun * calcium titanate Subject RIV: JK - Corrosion ; Surface Treatment of Materials

  7. Use of image-processing toolbox for powder particle diagnostics in plasma spray process

    Czech Academy of Sciences Publication Activity Database

    Chumak, Oleksiy; Kopecký, Vladimír

    Praha, 2003, s. 265-266. ISBN 80-7080-526-9. [MATLAB 2003.. Praha (CZ), 25.11.2003] Institutional research plan: CEZ:AV0Z2043910 Keywords : plasma spray imaging, matlab image treating, object recognition Subject RIV: BL - Plasma and Gas Discharge Physics

  8. Plasma spraying of zirconium carbide – hafnium carbide – tungsten cermets

    Czech Academy of Sciences Publication Activity Database

    Brožek, Vlastimil; Ctibor, Pavel; Cheong, D.-I.; Yang, S.-H.

    2009-01-01

    Roč. 9, č. 1 (2009), s. 49-64. ISSN 1335-8987 Institutional research plan: CEZ:AV0Z20430508 Keywords : Plasma spraying * cermet coatings * microhardness * zirconium carbide * hafnium carbide * tungsten * water stabilized plasma Subject RIV: JH - Ceramics, Fire-Resistant Materials and Glass

  9. Wet Slurry Abrasion Tests of Ceramic Coatings Deposited by Water-Stabilized Plasma Spraying

    Czech Academy of Sciences Publication Activity Database

    Nohava, Jiří

    2003-01-01

    Roč. 48, č. 2 (2003), s. 203-214. ISSN 0001-7043 R&D Projects: GA ČR GA106/01/0094 Institutional research plan: CEZ:AV0Z2043910 Keywords : plasma spraying, wear resistence, ceramic coating Subject RIV: BL - Plasma and Gas Discharge Physics

  10. Influence of Powder Injection on Mechanical Properties of Plasma Sprayed Copper and Tungsten Coatings

    Czech Academy of Sciences Publication Activity Database

    Mušálek, Radek; Matějíček, Jiří

    Prague: CTU Publishing House, 2008, s. 230-231. (12. 1). ISBN 978-80-01-04016-4. [Workshop 2008. Praha (CZ), 18.02.2008-22.02.2008] Institutional research plan: CEZ:AV0Z20430508 Keywords : plasma spraying * FGM * tungsten * copper * plasma facing components * refractories Subject RIV: JI - Composite Materials http://workshop.cvut.cz/2008/sbornik.php

  11. Thermal and chemical stability studies of protective plasma sprayed yttrium oxide coatings on tantalum substrate against liquid uranium

    International Nuclear Information System (INIS)

    Yttrium oxide was deposited on tantalum substrates (40 mm x 8 mm x 1 mm thk) by atmospheric plasma spray technique with out any bond coat using optimized coating parameters. Resistance to thermal shock was evaluated upto 6 cycles prior to the chemical compatibility experiments. Thermal shock qualified batch of coupons were tested for compatibility against liquid uranium at 1573 K upto 200 hrs in oxide coating exhibits excellent corrosion resistance vacuum. Experimental results show that yttrium against liquid uranium at 1573 K. (author)

  12. Influence of chloride ion concentration on immersion corrosion behaviour of plasma sprayed alumina coatings on AZ31B magnesium alloy

    OpenAIRE

    D. Thirumalaikumarasamy; K. Shanmugam; Balasubramanian, V

    2014-01-01

    Corrosion attack of aluminium and magnesium based alloys is a major issue worldwide. The corrosion degradation of an uncoated and atmospheric plasma sprayed alumina (APS) coatings on AZ31B magnesium alloy was investigated using immersion corrosion test in NaCl solutions of different chloride ion concentrations viz., 0.01 M, 0.2 M, 0.6 M and 1 M. The corroded surface was characterized by an optical microscope and X-ray diffraction. The results showed that the corrosion deterioration of uncoate...

  13. Influence of substrate material on the life of atmospheric plasmas prayed thermal barrier coatings

    OpenAIRE

    Eriksson, Robert; Johansson, Sten; Brodin, Håkan; Broitman, Esteban; Östergren, Lars; Li, Xin-Hai

    2013-01-01

    Thermal barrier coatings (TBCs) are used in gas turbines to prolong the life of the underlying substrates and to increase the efficiency of the turbines by enabling higher combustion temperatures. TBCs may fail during service due to thermal fatigue or through the formation of non-protective thermally grown oxides (TGOs). This study compares two atmospheric plasma sprayed (APS) TBC systems comprising of two identical TBCs deposited on two different substrates (Haynes 230 and Hastelloy X). The ...

  14. Removing Biofilms from Microstructured Titanium Ex Vivo: A Novel Approach Using Atmospheric Plasma Technology

    OpenAIRE

    Rupf, Stefan; Idlibi, Ahmad Nour; Marrawi, Fuad Al; Hannig, Matthias; Schubert, Andreas; von Mueller, Lutz; Spitzer, Wolfgang; Holtmann, Henrik; Lehmann, Antje; Rueppell, Andre; Schindler, Axel

    2011-01-01

    The removal of biofilms from microstructured titanium used for dental implants is a still unresolved challenge. This experimental study investigated disinfection and removal of in situ formed biofilms from microstructured titanium using cold atmospheric plasma in combination with air/water spray. Titanium discs (roughness (Ra): 1.96 µm) were exposed to human oral cavities for 24 and 72 hours (n = 149 each) to produce biofilms. Biofilm thickness was determined using confocal laser scanning mic...

  15. Prediction of temperature and stress distributions in substrate and coating during plasma spraying

    International Nuclear Information System (INIS)

    A numerical model is developed to predict the temperature distribution in the coating and substrate during plasma spraying. A transient heat conduction equation is solved using finite volume method for coating (Al2O3), substrate (Cu) and substrate holder (SS) regions with appropriate boundary conditions. The heat flux received by the substrate/previously deposited layer from the plasma and particles is calculated from the previous measurements. The variation of the coating and/or substrate temperatures with spraying time is shown for different deposition rates, % of porosities, bond coat thicknesses and spraying distances. Further an analytical model is developed to predict quenching, cooling and residual stresses in the coating-substrate system during spraying using predicted temperature distribution. Effects of micro-cracks in the coating on the residual stress in the coating are discussed. (author)

  16. PHOTOCATALYTIC PERFORMANCE OF PLASMA SPRAYED TiO2-ZnFe2O4 COATINGS

    Institute of Scientific and Technical Information of China (English)

    Y. Zeng; J.T. Liu; W.J. Qian; J.H. Gao

    2005-01-01

    A novel TiO2-ZnFe2O4 coating is prepared by plasma spraying. The effects of spraying parameters and the composition of powders on the microstructure, surface morphology and photo-absorption of plasma sprayed coatings are studied. The photocatalytic efficiency of the as-sprayed coatings is evaluated through the photo mineralization of methylene blue. It was found that TiO2 coatings can decompose methylene blue under the illumination of ultraviolet rays, and the degrading efficiency is improved with an increase in the content of FeTiO3 in the coatings. However, the presence of large amount of ZnFe2O4 compound will substantially lower the photocatalytic efficiency of the TiO2-ZnFe2O4 coatings for the unfavorable photo-excited electron-hole transfer process.

  17. Plasma spraying of an indigenous yttria stabilized zirconia powder prepared by the sol-gel technique

    International Nuclear Information System (INIS)

    An indigenous sol-gel derived yttria-partially stabilized zirconia (Y-PSZ) powder has been characterized and its suitability for plasma spraying applications evaluated. The powder, determined to have about 5.1% yttria content, predominantly consisted of spherical particles with an average equivalent particle diameter close to 25 μm. Furthermore, it was found that the powder did not contain any particles >50μm, which is considered the ideal upper size limit for spray-grade ceramic powders in order to ensure complete melting during spraying. The sol-gel produced powder exhibited good flow characteristics and the plasma sprayed coatings developed using the powder were also found to have excellent thermal shock resistance. The corresponding results obtained using an imported Y-PSZ powder are also presented for the purpose of comparison. (author). 17 refs., 5 figs

  18. Effect of TiO2 addition on the microstructure and nanomechanical properties of Al2O3 Suspension Plasma Sprayed coatings

    Science.gov (United States)

    Bannier, E.; Vicent, M.; Rayón, E.; Benavente, R.; Salvador, M. D.; Sánchez, E.

    2014-10-01

    Alumina-titania coatings are widely used in industry for wear, abrasion or corrosion protection components. Such layers are commonly deposited by atmospheric plasma spraying (APS) using powder as feedstock. In this study, both Al2O3 and Al2O3-13 wt% TiO2 coatings were deposited on austenitic stainless steel coupons by suspension plasma spraying (SPS). Two commercial suspensions of nanosized Al2O3 and TiO2 particles were used as starting materials. The coatings microstructure and phase composition were fully characterised using FEG-SEM and XRD techniques. Nanoindentation technique was used to determine the coatings hardness and elastic modulus properties. Results have shown that the addition of titania to alumina SPS coatings causes different crystalline phases and a higher powder melting rate is reached. The higher melted material achieved, when titania is added leads to higher hardness and elastic modulus when the same spraying parameters are used.

  19. Statistical characteristics of the local density of plasma sprayed coatings

    International Nuclear Information System (INIS)

    The density of thermal sprayed coatings is one of the main factors determining the physical-mechanical properties of the resultant surface layer. The aim of this work is the experimental examination of the statistical characteristics of the local density of the coating, produced by spraying on the rough surface, and comparison of the results of the experiments with the calculations carried out using the proposed model

  20. Corrosion behavior of plasma sprayed ceramic and metallic coatings on carbon steel in simulated seawater

    International Nuclear Information System (INIS)

    Highlights: • Plasma sprayed Ni60 coating can provide corrosion protect for the substrate. • Depositing ceramic coatings on metallic coating can improve the corrosion resistance. • The corrosion resistance of Al2O3 coating was better than that of ZrO2 coating. • The porosity had direct effect on the corrosion rate of the plasma sprayed coatings. • The top layer and the bond layer were treated as one coating in the EIS tests. - Abstract: Al2O3, ZrO2 and Ni60 coatings were produced on carbon steels by plasma spray. Ni60 was used as the bond coat in all the cases. The microstructure of these coatings was analyzed by scanning electron microscopy (SEM). The corrosion behavior of the plasma spray coated samples as well as uncoated samples was evaluated by open circuit potential (OCP) measurements, potentiodynamic polarization tests, and electrochemical impedance spectroscopy (EIS) in simulated seawater. The results showed that Ni60 coating protected carbon steels against the corrosion and plasma spraying ceramic powders on metallic coating improved the corrosion resistance of the coatings further. The corrosion resistance of the Al2O3 coating was superior to that of the ZrO2 coating due to the relatively few defects in Al2O3 coating

  1. Preparation of artificial canine femoral stem with HA-Ti ladder-type coating on plasma-sprayed pure Ti substrate and its performance evaluation

    Science.gov (United States)

    Zeng, Xianlin; Li, Jingfeng; Yang, Shuhua; Zheng, Qixin; Zou, Zhenwei

    2012-03-01

    An ideal, biological-type, artificial femoral stem prosthesis has good stability and improved bone-prosthesis bonding capacity. In the current study, pure hydroxyapatite (HA)-coated, cementless, artificial femoral stems were prepared by adopting different plasma spray powers and distances and were tested in terms of shear strength. The pure titanium (Ti) substrates, HA coatings, and composite Ti-HA ladder-type coatings prepared under vacuum and atmospheric conditions were examined to compare the shear strengths, microscopic constitutions, and structures of the coatings. The coating was fabricated and the bond strength was improved by adopting 35 kW of spray power and an 80 mm spray distance. The comparisons show that the shear strength of the Ti coating prepared under vacuum conditions was higher than that of the coating prepared under atmospheric conditions (P prosthesis bonding capacity and stability.

  2. Studies on Nanocrystalline TiN Coatings Prepared by Reactive Plasma Spraying

    OpenAIRE

    Dong Yanchun; Yan Dianran; He Jining; Zhang Jianxin; Xiao Lisong; Li Xiangzhi

    2008-01-01

    Titanium nitride (TiN) coatings with nanostructure were prepared on the surface of 45 steel (Fe-0.45%C) via reactive plasma spraying (denoted as RPS) Ti powders using spraying gun with self-made reactive chamber. The microstructural characterization, phases constitute, grain size, microhardness, and wear resistance of TiN coatings were systematically investigated. The grain size was obtained through calculation using the Scherrer formula and observed by TEM. The results of X-ray diffraction a...

  3. Influence of Microstructure on Thermal Properties of Axial Suspension Plasma-Sprayed YSZ Thermal Barrier Coatings

    Czech Academy of Sciences Publication Activity Database

    Ganvir, A.; Curry, N.; Markocsan, N.; Nylen, P.; Joshi, S.; Vilémová, Monika; Pala, Zdeněk

    2016-01-01

    Roč. 25, 1-2 (2016), s. 202-212. ISSN 1059-9630. [ITSC 2015: International Thermal Spray Conference and Exposition. Long Beach, California, 11.05.2015-14.05.2015] Institutional support: RVO:61389021 Keywords : axial injection * columnar microstructure * porosity * suspension plasma spraying * thermal conductivity * thermal diffusivity Subject RIV: JK - Corrosion ; Surface Treatment of Materials Impact factor: 1.344, year: 2014 http://link.springer.com/article/10.1007%2Fs11666-015-0355-7

  4. In-flight behavior of Ni-Al powder during its plasma spraying

    Czech Academy of Sciences Publication Activity Database

    Voleník, Karel; Kolman, Blahoslav Jan; Dubský, Jiří; Chráska, Pavel

    Düsseldorf: DVS-Verlag, 2005 - (Lugscheider, E.), s. 1175-1178 ISBN 3-87155-793-5. [International Thermal Spray Conference 2005. Basel (CH), 02.05.2005-04.05.2005] Institutional research plan: CEZ:AV0Z20430508 Keywords : Ni-Al powder * plasma spraying * Al oxidation * spherical alloy particles * Al2O3 caps Subject RIV: JH - Ceramics, Fire-Resistant Materials and Glass

  5. Ceramic on Metal Substrates Produced by Plasma Spraying for Thick Film Technology

    OpenAIRE

    Lech Pawłowski; Leszek Gołonka

    1983-01-01

    The arc plasma spraying process was applied to obtain ceramic coatings on stainless steel substrates. The outer coatings were formed from pure alumina or alumina + 2 wt. % titania mixture. The nichrome intermediate coating was applied to increase adhesion of ceramic coating to stainless steel. The X-ray analysis, metallographic and SEM investigations of the sprayed coatings were also carried out. The effect of interaction of thick film conductor and resistor compositions was studied. Conducto...

  6. Fabrication of MgAl2O4 spinel/niobium laminar composites by plasma spraying

    International Nuclear Information System (INIS)

    The feasibility of plasma spray manufacturing of laminar ceramic matrix composites made of alternate thin layers of a ceramic oxide and a metal is demonstrated with a composite made of 7 layers, each 0.2 mm thick, of MgAl2O4 spinel and niobium. Microstructure and mechanical characteristics have been studied with both as-sprayed and heat-treated under vacuum at 1400 C conditions. It is shown that the as-sprayed composite is brittle but becomes pseudo-plastic after heat treatment. These laminar composites are very attractive for the manufacturing of large surface, few millimeter thick components. (from authors). 4 figs., 4 refs

  7. Atmospheric Pressure Plasma Processing for Polymer Adhesion: A Review

    DEFF Research Database (Denmark)

    Kusano, Yukihiro

    2014-01-01

    Atmospheric pressure plasma processing has attracted significant interests over decades due to its usefulness and a variety of applications. Adhesion improvement of polymer surfaces is among the most important applications of atmospheric pressure plasma treatment. Reflecting recent significant de...

  8. Induction Plasma Sprayed Nano Hydroxyapatite Coatings on Titanium for Orthopaedic and Dental Implants

    OpenAIRE

    Roy, Mangal; Bandyopadhyay, Amit; Bose, Susmita

    2011-01-01

    This paper reports preparation of a highly crystalline nano hydroxyapatite (HA) coating on commercially pure titanium (Cp-Ti) using inductively coupled radio frequency (RF) plasma spray and their in vitro and in vivo biological response. HA coatings were prepared on Ti using normal and supersonic plasma nozzles at different plate powers and working distances. X-ray diffraction (XRD) and Fourier transformed infrared spectroscopic (FTIR) analysis show that the normal plasma nozzle lead to incre...

  9. Effects of Atomization Injection on Nanoparticle Processing in Suspension Plasma Spray

    OpenAIRE

    Hong-bing Xiong; Cheng-yu Zhang; Kai Zhang; Xue-ming Shao

    2016-01-01

    Liquid atomization is applied in nanostructure dense coating technology to inject suspended nano-size powder materials into a suspension plasma spray (SPS) torch. This paper presents the effects of the atomization parameters on the nanoparticle processing. A numerical model was developed to simulate the dynamic behaviors of the suspension droplets, the solid nanoparticles or agglomerates, as well as the interactions between them and the plasma gas. The plasma gas was calculated as compressibl...

  10. Atmospheric Non-Thermal Plasma Sources

    OpenAIRE

    Ashok Kumar; H K Dwivedi; Vijay Nehra

    2008-01-01

    Atmospheric non-thermal plasmas (ANTPs) have received a great deal of attention in the last two decades because of their substantial breakthrough in diverse scientific areas and today technologies based on ANTP are witnessing an unprecedented growth in the scientific arena due to their ever-escalating industrial applications in several state-of-the-art industrial fields. ANTPs are generated by a diversity of electrical discharges such as corona discharges, dielectric barrier discharges (DBD),...

  11. Cold atmospheric plasma decontamination against nosocomial bacteria

    OpenAIRE

    Klämpfl , Tobias Gabriel

    2014-01-01

    Nosocomial pathogens are a considerable public threat. In order to limit their spread, cold atmospheric plasma (CAP) was investigated as new alternative to common decontamination strategies. During my work I developed a Surface micro-discharge (SMD) electrode system, characterized the CAP generated at ambient air conditions, studied its decontaminating behavior against nosocomial bacteria such as Clostridium difficile endospores and revealed factors influencing the decontamination. All in all...

  12. Influence of Microstructure on Thermal Properties of Axial Suspension Plasma-Sprayed YSZ Thermal Barrier Coatings

    Science.gov (United States)

    Ganvir, Ashish; Curry, Nicholas; Markocsan, Nicolaie; Nylén, Per; Joshi, Shrikant; Vilemova, Monika; Pala, Zdenek

    2016-01-01

    Suspension plasma spraying is a relatively new thermal spaying technique to produce advanced thermal barrier coatings (TBCs) and enables production of coatings with a variety of structures—highly dense, highly porous, segmented, or columnar. This work investigates suspension plasma-sprayed TBCs produced using axial injection with different process parameters. The influence of coating microstructure on thermal properties was of specific interest. Tests carried out included microstructural analysis, phase analysis, determination of porosity, and pore size distribution, as well as thermal diffusivity/conductivity measurements. Results showed that axial suspension plasma spraying process makes it possible to produce various columnar-type coatings under different processing conditions. Significant influence of microstructural features on thermal properties of the coatings was noted. In particular, the process parameter-dependent microstructural attributes, such as porosity, column density, and crystallite size, were shown to govern the thermal diffusivity and thermal conductivity of the coating.

  13. Studies of Splat Formation of Copper and Copper Aluminium on Ceramic Substrate in Plasma Spray Process

    Science.gov (United States)

    Tran, A. T. T.; Hyland, M. M.; Fukumoto, M.; Munroe, P.

    2016-01-01

    Of the substrate-related factors that will influence splat formation, alloying elements has been little studied. In the present work, we have examined the role of alloying elements in controlling the extent of splashing of plasma-sprayed splats. Splats of copper (Cu) and copper alloyed with Al and Zr were deposited by plasma spray or as free-falling droplets. The splat formation and splat-substrate interfaces were characterized using SEM and FIB. It was found that the presence of aluminium in plasma-sprayed Cu-10%Al increased the portion of favorable disk-shaped splats compared to pure copper. It was also found that the disk-shaped splat proportion of Cu-10%Al at room temperature is nearly identical to that of Cu splat at 300 °C, indicating that the addition of Al in the alloy leads to the improvement of splat formation, correlating with the improvement in the interface bonding with the substrate.

  14. Mechanical Properties and Microstructure of Plasma Sprayed Ni-Based Metallic Glass Coating

    International Nuclear Information System (INIS)

    Various developmental research works on the metallic glass have been conducted in order to broaden its application field. Thermal spraying method is one of the potential techniques to enhance the excellent properties such as high toughness and corrosion resistance of the metallic glass material. The gas tunnel type plasma spraying is useful to obtain high quality ceramic coatings such as Al2O3 and ZrO2 coatings. In this study, the Ni-based metallic glass coatings were produced by the gas tunnel type plasma spraying under various experimental conditions, and their microstructure and mechanical properties were investigated. At the plasma current of 200-300 A, the Ni-based metallic glass coatings of more than 200 μm in thickness were formed densely with Vickers hardness of about Hv = 600.

  15. Effect of the thickness on properties of Al2O3 coatings deposited by plasma spraying

    International Nuclear Information System (INIS)

    Al2O3 coatings with different thicknesses (160, 320, 480 and 640 μm) were deposited on stainless steel substrate by plasma spraying. The variation in microstructural characteristics and properties of coatings with various thicknesses was investigated. Powders morphology and the microstructure of as-sprayed coatings were characterized by scanning electron microscopy and optical microscopy. The microhardness was measured using a Vickers' indentor. The corrosion behaviour of plasma-sprayed Al2O3 coatings in 1 N H2SO4 solution at a temperature of 25 deg. C was evaluated by electrochemistry method. Experimental results indicated that surface roughness showed no obvious dependence on the coating thickness. However, the porosity of Al2O3 coating was increased with increased thickness. The enhanced coating thickness also resulted in decreasing microhardness and reduced corrosion resistance. In this study, the Al2O3 coating with thickness of 160 μm possesses the lowest porosity, the highest hardness and superior corrosion resistance. Research Highlights: → Increase of coating thickness shows no obvious effect on phase composition and surface roughness of plasma sprayed Al2O3 coatings. → Variation of porosity and microhardness presents dependence on coating thickness parameter. → Increasing coating thickness leads to reduced corrosion resistance of plasma sprayed Al2O3 coating.

  16. D. C. plasma-sprayed coatings of nano-structured alumina-titania-silica

    International Nuclear Information System (INIS)

    nano-crystalline powders of ω(Al2O3) = 95%, ω(TiO2) = 3%, and ω(SiO2) = 2%, were reprocessed into agglomerated particles for plasma spraying, by using consecutive steps of ball milling, slurry forming, spray drying, and heat treatment. D.C. plasma was used to spray the agglomerated nano-crystalline powders, and resultant coatings were deposited on the substrate of stainless steel. Scanning electron microscopy (SEM) was used to examine the morphology of the agglomerated powders and the cross section of the alumina-titania-silica coatings. Experimental results show that the agglomerated nano-crystalline particles are spherical, with a size from (10-90) μm. The flow ability of the nano-crystalline powders is greatly improved after the reprocessing. The coatings deposited by the plasma spraying are mainly of nano-structure. Unlike conventional plasma-sprayed coatings, no laminar layer could be found in the nano-structured coatings. Although the nano-structured coatings have a lower microhardness than conventional microstructured coatings, the toughness of the nano-structured ceramic coatings is significantly improved

  17. D. C. plasma-sprayed coatings of nano-structured alumina-titania-silica

    CERN Document Server

    Jiang Xian Liang

    2002-01-01

    nano-crystalline powders of omega(Al sub 2 O sub 3) = 95%, omega(TiO sub 2) = 3%, and omega(SiO sub 2) = 2%, were reprocessed into agglomerated particles for plasma spraying, by using consecutive steps of ball milling, slurry forming, spray drying, and heat treatment. D.C. plasma was used to spray the agglomerated nano-crystalline powders, and resultant coatings were deposited on the substrate of stainless steel. Scanning electron microscopy (SEM) was used to examine the morphology of the agglomerated powders and the cross section of the alumina-titania-silica coatings. Experimental results show that the agglomerated nano-crystalline particles are spherical, with a size from (10-90) mu m. The flow ability of the nano-crystalline powders is greatly improved after the reprocessing. The coatings deposited by the plasma spraying are mainly of nano-structure. Unlike conventional plasma-sprayed coatings, no laminar layer could be found in the nano-structured coatings. Although the nano-structured coatings have a lo...

  18. 3D-simulation of residual stresses in TBC plasma sprayed coating

    International Nuclear Information System (INIS)

    Thermal barrier coatings (TBC) are used in gas turbine technology in order to protect against overheating of the nickel alloy turbine blades. This coatings allows to increase turbine inlet temperatures and improve their efficiency. Plasma spraying processes are widely used since several years in thermal barrier coating technology. Although the plasma spraying process of TBC's is largely successful, a fundamental understanding of the process parameters influencing the TBC microstructure and mechanical properties is necessary. But this investigation has received much less attention so they could lead to considerable advances in performance of plasma sprayed thermal barrier coatings. The main reason of this mate is difficulties in experimental investigation of high temperature and high velocity process. One of the most effective ways to accelerate the process optimization is the application of computer simulation for the modeling of plasma spraying. This enables the achievement of a maximum of information about the investigated process by carrying out a minimum number of experiments. The main problem of plasma spray TBC coatings is crack information during the deposition process and coating cooling. The reasons for this are quenched and residual stresses in the coating-substrate system, and peculiarities of TBC coating properties. The problem of deposition and solidification of plasma sprayed coatings have received little attention to date and remains one of the unintelligible parts of process. A fundamental understanding of heat transfer in the coating-substrate system and particles deformation processes are, however, critical for the prediction of the microstructural characteristics of the deposited coatings, the understanding of the mechanisms involved in formation of thermal stresses and defects (cracks, debonding etc.). (author)

  19. Feasibility of suspension spraying of yttria-stabilized zirconia with water-stabilized plasma torch

    Czech Academy of Sciences Publication Activity Database

    Mušálek, Radek; Bertolissi, Gabriele; Medřický, J.; Kotlan, Jiří; Pala, Zdeněk; Curry, N.

    2015-01-01

    Roč. 268, April (2015), s. 58-62. ISSN 0257-8972. [Rencontres Internationales de la Projection Thermique/6./. Limoges, 11.12.2013-13.12.2013] R&D Projects: GA ČR(CZ) GPP108/12/P552 Institutional support: RVO:61389021 Keywords : Thermal spray coating * Suspension spraying * Thermal barrier coating * Water -stabilized plasma * High enthalpy plasma Subject RIV: JK - Corrosion ; Surface Treatment of Materials Impact factor: 1.998, year: 2014 http://www.sciencedirect.com/science/article/pii/S025789721400680X

  20. Transformation kinetics in plasma-sprayed barium- and strontium-doped aluminosilicate (BSAS)

    International Nuclear Information System (INIS)

    The hexacelsian-to-celsian phase transformation in Ba1-xSrxAl2Si2O8 is of interest for environmental barrier coating applications. Plasma-sprayed microstructures were heat treated above 1100 oC and the kinetics of the hexacelsian-to-celsian transformation were quantified. Activation energies for bulk and crushed materials were determined to be ∼340 and ∼500 kJ mol-1, respectively. X-ray diffraction and electron backscattered diffraction were used to establish how plasma spraying barium- and strontium-doped aluminosilicate effectively reduces the energy required for its transformation.

  1. Investigation of porous metallic substrates for plasma sprayed thin-film SOFC

    International Nuclear Information System (INIS)

    For plasma sprayed thin-film SOFCs porous metallic substrates were investigated regarding the required properties. The main essential properties are a sufficient electrical conductivity, a high temperature corrosion resistance and an adapted thermal expansion coefficient with respect to the other SOFC components. Proceeding from these requirements metallic materials such as a porous Cr-ODS alloy (Cr-5Fe-1Y2O3), a stainless steel plate (Fe-18Cr-12Ni-2Mo) and a Ni felt were tested. Additionally, to investigate the metallic substrates and their interaction with the layers of the cells completely plasma sprayed SOFCs were fabricated and electrochemically characterized. (author)

  2. Deflection, spraying and induced scattering of intense laser beams in plasmas

    International Nuclear Information System (INIS)

    Investigations into laser beam spraying, deflection and induced scattering in plasmas are presented. Recent calculations and experiments on beam spraying due to filamentation are discussed. A simple model is presented for an enhanced beam deflection associated with nearly sonic plasma flow transverse to the beam. This model provides useful insights on the laser beam deflection, its scaling and the importance of self-consistent profile modifications. Finally, some discussion is given of recent experiments demonstrating the interplay between stimulated Raman and Brillouin scattering. (Author)

  3. Plasma-Sprayed Ceramic Coatings for Barrier Applications Against Molten Uranium Corrosion

    Science.gov (United States)

    Ananthapadmanabhan, P. V.; Chakravarthy, Y.; Chaturvedi, Vandana; Thiyagarajan, T. K.; Pragatheeswaran, A.

    2015-07-01

    Ceramic coatings are applied on engineering components for protecting them from large thermal load and hot corrosion. Choices of coating material for protection against hot corrosion by uranium are few, because of its high reactivity. Yttrium oxide has a high melting temperature and is inert towards uranium. Therefore, yttrium oxide coatings are effective as a barrier against hot corrosion by uranium and its alloys. This paper gives a summary of the developmental work on plasma-sprayed yttria coatings for corrosion barrier applications against molten uranium. Results show that plasma-sprayed yttria coatings offer a long-term solution to hot corrosion problems.

  4. Technical note - Plasma-sprayed ceramic thermal barrier coatings for smooth intermetallic alloys

    Science.gov (United States)

    Miller, R. A.; Doychak, J.

    1992-01-01

    A new approach for plasma spray deposition of ceramic thermal barrier coatings directly to smooth substrates is described. Ceramic thermal barrier coatings were directly applied to substrates that had been coated with low-pressure plasma sprayed NiCrAlY bond coats and then centerless ground to simulate a smooth oxidation-resistant substrate. As the high-temperature oxidation behavior of NiAl+Zr is superior to that of MCrALY alloy, the bond coat is not required for oxidation resistance.

  5. Transmission electron microscopy of low pressure plasma sprayed CoNiCrAlY coating

    International Nuclear Information System (INIS)

    Plasma spray coatings are applied to steel making, aerospace, paper making and other various industrial fields. The reliability of the coating has been remarkably improved by the development of low pressure plasma spray (LPPS) technique. The present paper reports some preliminary results from a series of investigations on the microstructures in LPPS CoNiCrAlY coating, especially focuses on the difference of microstructures between the raw powder material and the resultant coating and the formation mechanism of the wavy laminated structure, since the CoNiCrAlY alloy has excellent oxidation and corrosion resistance at high temperature and is widely used in the various industrial fields mentioned above

  6. Deflection, spraying, and induced scattering of intense laser beams in plasmas

    International Nuclear Information System (INIS)

    Investigations into laser beam spraying, deflection, and induced scattering in plasmas are presented. Recent calculations and experiments on beam spraying due to filamentation are discussed. A simple model is presented for an enhanced beam deflection associated with nearly sonic plasma flow transverse to the beam. This model provides useful insights on the laser beam deflection, its scaling and the importance of self-consistent profile modifications. Finally, some discussion is given of recent experiments demonstrating the interplay between stimulated.Raman and Brillouin scattering

  7. Obtaining of plasma sprayed heat resistant coatings for niobium and its alloys

    International Nuclear Information System (INIS)

    The paper is concerned with a possibility to obtain a hot-resistant molybdenum disilicide base coating by the plasma method. It is shown that preliminary boriding of sprayed molybdenum disilicide powders permits oxygen penetration to the substrate to be removed due to formation of fluid oxide SiO2-B2O3 film in oxidative media. It is determined that plasma-sprayed coatings produced from such powders are characterized by low temperature of vitrification (700-1000 deg C), porosity absence, strong cohesion of particles, high heat-resistance

  8. La2NiO4+δ Infiltration of Plasma-Sprayed LSCF Coating for Cathode Performance Improvement

    Science.gov (United States)

    Li, Ying; Zhang, Shan-Lin; Li, Cheng-Xin; Wei, Tao; Yang, Guan-Jun; Li, Chang-Jiu; Liu, Meilin

    2016-01-01

    Perovskite-structured (La0.6Sr0.4Co0.2Fe0.8O3) LSCF has been widely studied as a cathode material for intermediate-temperature solid oxide fuel cells. However, the application of LSCF cathode is likely to be limited by its sluggish surface catalytic properties and long-term stability issues. Oxygen hyper-stoichiometric La2NiO4+δ with K2NiF4 structure exhibits higher catalytic properties, ionic conductivity, and stability in comparison with LSCF cathode. Due to the good chemical compatibility of these two cathode materials, it is possible to prepare a composite cathode by the infiltration of La2NiO4+δ in the porous LSCF. This composite structure fully utilizes the advantages of the two cathodes and enhances the LSCF cathode performance. In this study, the LSCF cathode was deposited by using an atmospheric plasma spray technique, and the porous LSCF cathode was then infiltrated by La2NiO4+δ. The atmospheric plasma spray technique was used to reduce the SOFC manufacturing cost. The microstructure of coatings was characterized by SEM and EDS. The cathode polarization resistance was found to decrease by ~40% after the La2NiO4+δ infiltration. Also, the activation energy decreased from 1.53 to 1.40 eV.

  9. Surface interactions in a cold plasma atmosphere

    International Nuclear Information System (INIS)

    The formation of pyrocoating on conmercial grade graphite in a cold plasma atmosphere of argon and propylene mixtures was investigated. The experiments were performed in an evacuated glass tube at low pressure (6 Hz), and in some experiments by micro-wave frequency irradiation (2.45x106 Hz) through an external antenna that was located around the middle of the tube. The research was performed in four complementary directions: (a) Characterization of the plasma. The effect of various experimental parameters on the composition of the plasma was investigated; the density of the positive ions; the temperature of the electrons. The following parameters were investigated: the concentration of the hydrocarbon in the feed mixture; the total gas pressure in the tube; the induced power; the location of the sampling position in relation to the location of the antenna and the direction of the gas flow. (b) Measurements of the deposition rate as a function of the concentration of the propylene in the feed mixture and of the total gas pressure in the tube. (c) Characterization of the coating. The characterization included structure and morphology analysis, and measurements of microporosity, composition, optical anisotropy and density. (d) Development of a theoretical model of the deposition process which is based on the plasma-surface interactions, and relates the characteristics of the plasma to those of the deposited coating. The values for the composition of the coating and its rate of deposition that were calculated using the model agree well with those that were measured experimentally

  10. Phase Composition changes in plasma sprayed zircon-alumina Tubes

    Czech Academy of Sciences Publication Activity Database

    Dubský, Jiří; Kolman, Blahoslav Jan; Buchal, A.

    Materials Park, OH : ASM International, 1998 - (Coddet, C.), s. 1613-1616 ISBN 0-87170-659-8. [International Thermal Spray Conference /15./. Nice (FR), 25.05.1998-29.05.1998] R&D Projects: GA ČR GA104/96/1353; GA ČR GA106/97/0775 Subject RIV: JH - Ceramics, Fire-Resistant Materials and Glass

  11. Morphology, Structure and Biodegradability of Hollow HA Microspheres Obtained by Plasma Spraying

    Institute of Scientific and Technical Information of China (English)

    2005-01-01

    The spraying-dried HA (ASD) was employed. ASD was plasma-sprayed onto ice to obtain hollow HA microspheres. The particle size of the sample was determined with a particle size analyzer. The morphology and structure of the samples were measured by scanning electron microscope and X-ray powder diffraction.The in vitro biodegradability of samples was evaluated by immersion tests in Ringer' s solution (RS) and simulated body fluid ( SBF). The samples were immersed respectively in RS and SBF for a period. The Ca2+ ion concentration in the solutions was determined by Atomic Adsorption Spectrum. By plasma spraying hollow HA microspheres were obtained. The hollow microspheres consisted mainly of low crystalline and amorphous HA, and had better biodegradability.

  12. Young’s Modulus and Fatigue Behaviour of Plasma Sprayed Alumina Coatings

    Czech Academy of Sciences Publication Activity Database

    Chráska, Pavel; Nohava, Jiří; Kovářík, O.; Siegl, J.

    2005-01-01

    Roč. 14, č. 2 (2005), s. 231-238. ISSN 1059-9630 R&D Projects: GA ČR(CZ) GA106/01/0094 Institutional research plan: CEZ:AV0Z20430508 Keywords : alumina * fatigue * plasma spray * Young’s modulus * residual stresses Subject RIV: JJ - Other Materials Impact factor: 0.875, year: 2005

  13. Recent Trends in Newly Developed Plasma-Sprayed and Sintered Coatings for Implant Applications

    Science.gov (United States)

    Bsat, Suzan; Speirs, Andrew; Huang, Xiao

    2016-08-01

    The current paper aims to review recent trends (2011 to 2015) in newly developed plasma-sprayed and sintered coatings for implant applications. Recent developments in plasma-sprayed and sintered coatings have focused on improving biological performance, bacterial growth resistance, and mechanical properties, predominantly of HA and glass ceramics. The majority of these improvements are attributed to the addition of dopants. To improve biological performance, trace elements, such as Zn and Mg, both of which are found in bone, were added to replicate the functions they provide for the skeletal system. Though bacterial growth resistance is traditionally improved by Ag dopant, the addition of new dopants such as CeO2 and Zn were explored as well. Great effort has also been made to improve coating adherence and reduce stresses by minimizing coefficient of thermal expansion mismatch between the coating and substrate through the addition of elements such as Zn and Mg or the inclusion of a buffer layer. For sintering process in particular, there was an emphasis on reducing sintering temperature through modification of 45S5 Bioglass. New plasma spray and sintering technologies aimed at reducing high-temperature exposure are briefly introduced as well. These include microplasma spray and spark plasma sintering.

  14. Cooling rates of plasma-sprayed metallic particles in liquid and gaseous nitrogen

    Czech Academy of Sciences Publication Activity Database

    Kotalík, Pavel; Voleník, Karel

    2001-01-01

    Roč. 34, č. 4 (2001), s. 567-573. ISSN 0022-3727 R&D Projects: GA ČR GA106/99/0298 Institutional research plan: CEZ:AV0Z2043910 Keywords : plasma spraying Subject RIV: JG - Metallurgy Impact factor: 1.260, year: 2001

  15. Thermal and mechanical properties of cordierite, mullite and steatite produced by plasma spraying

    Czech Academy of Sciences Publication Activity Database

    Rohan, Pavel; Neufuss, Karel; Matějíček, Jiří; Dubský, Jiří; Prchlík, L.; Holzgartner, C.

    2004-01-01

    Roč. 30, č. 4 (2004), s. 597-603. ISSN 0272-8842 R&D Projects: GA ČR GA106/03/0710 Keywords : porosity * thermal properties * mechanical properties * silicate * plasma spraying Subject RIV: JH - Ceramics, Fire-Resistant Materials and Glass Impact factor: 1.040, year: 2004

  16. Methods of Increasing Thermal Conductivity of Plasma Sprayed Tungsten-Based Coatings

    Czech Academy of Sciences Publication Activity Database

    Matějíček, Jiří; Iždinský, K.; Vondrouš, P.

    2009-01-01

    Roč. 59, - (2009), s. 82-86. ISSN 1022-6680. [International Conference on New Materials for Extreme Environments/1st./. San Sebastian, 02.06.2008-04.06.2008] Institutional research plan: CEZ:AV0Z20430508 Keywords : Extreme environments * fusion materials * plasma sprayed coatings * thermal conductivity Subject RIV: JG - Metallurgy

  17. Laser heat treatment of air plasma sprayed NiCrAlY overlay coatings

    International Nuclear Information System (INIS)

    The paper presents the effect of laser treatment upon structure, phase composition, thermophysical and operational properties of air plasma sprayed NiCrAlY overlay coatings on heat resistant nickel base alloy. Microstructural changes and changes in phase composition of laser remelted coatings reduce the effectiveness as thermal barriers and lower corrosion resistance but higher the resistance to thermal cycling. (author)

  18. High Temperature Oxidation of Spark Plasma Sintered and Thermally Sprayed FeAl-Based Iron Aluminides

    Czech Academy of Sciences Publication Activity Database

    Haušild, P.; Karlík, M.; Skiba, T.; Sajdl, P.; Dubský, Jiří; Palm, M.

    2012-01-01

    Roč. 122, č. 3 (2012), s. 465-468. ISSN 0587-4246. [International Symposium on Physics of Materials (ISPMA)/12./. Prague, 04.09.2011-08.09.2011] Institutional support: RVO:61389021 Keywords : thermal spraying * plasma sintering Subject RIV: JH - Ceramics, Fire-Resistant Materials and Glass Impact factor: 0.531, year: 2012

  19. Improving Bond Strenght between Carbon Steel and Plasma Sprayed Ceramics by Phosphating Process

    Czech Academy of Sciences Publication Activity Database

    Pokorný, P.; Brožek, Vlastimil; Mastný, L.

    Ostrava : TANGER Ltd. Ostrava, 2012, s. 69-70. ISBN 978-80-87294-31-4. [International Conference on Metallurgy and Materials METAL 2012/21./. Brno (CZ), 23.05.2012-25.05.2012] Institutional research plan: CEZ:AV0Z20430508 Keywords : surface treatments * phosphating coatings * bond strenght * plasma spraying * ceramic coatings Subject RIV: CA - Inorganic Chemistry

  20. Residual stresses and roughness after blasting of steel substrates for ceramic plasma sprayed coatings

    Czech Academy of Sciences Publication Activity Database

    Pala, Z.; Kolařík, K.; Mušálek, Radek; Ganev, N.

    Gabrovo: Technicheski universitet - Gabrovo, 2012. s. 117-122. ISBN N. ISSN 1313-230X Institutional research plan: CEZ:AV0Z20430508 Keywords : ceramic coatings * plasma spraying * roughness * residual stresses * adhesion * phase composition Subject RIV: JK - Corrosion ; Surface Treatment of Materials http://unitech.tugab.bg/

  1. Positron lifetime studies on the Fe alloy coating sprayed by plasma and treated by compression

    International Nuclear Information System (INIS)

    The microstructure and defects of the plasma spraying Fe alloy coating that underwent a compression treatment were investigated by the positron lifetime analysis and hardness testing. A mechanism for increasing the density of the Fe alloy coating with compression techniques was suggested

  2. Structure and properties of plasma sprayed BaTiO3 coatings after thermal posttreatment

    Czech Academy of Sciences Publication Activity Database

    Ctibor, Pavel; Sedláček, J.; Pala, Zdeněk

    2015-01-01

    Roč. 41, č. 6 (2015), s. 7453-7460. ISSN 0272-8842 Institutional support: RVO:61389021 Keywords : Electrical properties * BaTiO3 * Plasma spraying * Annealing * Microstructure Subject RIV: JH - Ceramics, Fire-Resistant Materials and Glass Impact factor: 2.605, year: 2014 http://dx.doi.org/10.1016/j.ceramint.2015.02.065

  3. D. C. Plasma-Sprayed Coatings of Nanostructured Alumina-Titania-Silica

    Institute of Scientific and Technical Information of China (English)

    蒋显亮; 刘敏

    2002-01-01

    Nanocrystalline powders of w(Al2O3) = 95%, w(TiO2) = 3%, and w(SiO2) = 2%,were reprocessed into agglomerated particles for plasma spraying, by using consecutive steps ofball milling, slurry forming, spray drying, and heat treatment. D. C. plasma was used to spraythe agglomerated nanocrystalline powders, and resultant coatings were deposited on the substrate of stainless steel. Scanning electron microscopy (SEM) was used to examine the morphology of the agglomerated powders and the cross section of the alumina-titania-silica coatings. Exper-imental results show that the agglomerated nanocrystalline particles are spherical, with a size from (10~90)μm. The flow ability of the nanocrystalline powders is greatly improved after the reprocessing. The coatings deposited by the plasma spraying are mainly of nanostructure. Un-like conventional plasma-sprayed coatings, no laminar layer could be found in the nanostructured coatings. Although the nanostructured coatings have a lower microhardness than conventional microstructured coatings, the toughness of the nanostructured ceramic coatings is significantly improved.

  4. A sputtered zirconia primer for improved thermal shock resistance of plasma sprayed ceramic turbine seals

    Science.gov (United States)

    Bill, R. C.; Sovey, J.; Allen, G. P.

    1981-01-01

    The development of plasma-sprayed yttria stabilized zirconia (YSZ) ceramic turbine blade tip seal components is discussed. The YSZ layers are quite thick (0.040 to 0.090 in.). The service potential of seal components with such thick ceramic layers is cyclic thermal shock limited. The most usual failure mode is ceramic layer delamination at or very near the interface between the plasma sprayed YSZ layer and the NiCrAlY bondcoat. Deposition of a thin RF sputtered YSZ primer to the bondcoat prior to deposition of the thick plasma sprayed YSZ layer was found to reduce laminar cracking in cyclic thermal shock testing. The cyclic thermal shock life of one ceramic seal design was increased by a factor of 5 to 6 when the sputtered YSZ primer was incorporated. A model based on thermal response of plasma sprayed YSZ particles impinging on the bondcoat surface with and without the sputtered YSZ primer provides a basis for understanding the function of the primer.

  5. Deformation Behavior of Nanostructured Ceramic Coatings Deposited by Thermal Plasma Spray

    Institute of Scientific and Technical Information of China (English)

    Xianliang JIANG; Eric Jordan; Leon Shaw; Maurice Gell

    2004-01-01

    Al2O3-13 wt pct TiO2 coating deposited by direct current plasma spray consists of nanostructured region and microlamellae. Bend test shows that the ceramic coating can sustain some deformation without sudden failure. The deformation is achieved through the movement of nano-particles in the nanostructured region under tensile stress.

  6. Effect of Spraying Condition and Material Properties on the Residual Stress in Plasma Spraying

    Institute of Scientific and Technical Information of China (English)

    Xiancheng ZHANG; Jianming GONG; Shandong TU

    2004-01-01

    The thermomechanical behavior and the distribution of residual stresses due to thermal spraying of NiCoCrAIY coating were studied by thermomechanical finite dement analysis. The effects of phase transformation due to solidifying process of coating particles, thickness and material properties of coating on the residual stresses were discussed.Results showed that residual stress decreases little with the stress relaxation due to the phase transformation. For the substrates with the same thickness, the residual stress increases with the increase in coating thickness. The state of residual stresses relates to the material properties of coating and substrate closely. The stress-induced failure model of coating is also discussed.

  7. Structure and electric resistivity of sintered and plasma sprayed tungsten-based cermets

    Czech Academy of Sciences Publication Activity Database

    Brožek, Vlastimil; Ctibor, Pavel; Cheong, D.-I.; Yang, S.-H.; Sedláček, J.

    Bratislava : STU Bratislava, 2009 - (Koman, M.; Mikloš, D.), s. 68-69 ISBN 978-80-89088-81-2. - (Joint Seminar). [Joint Seminar – Development of materials science in research and education/19th./. Závažná Poruba (SK), 31.08.2009] Institutional research plan: CEZ:AV0Z20430508 Keywords : Electric resistivity * Plasma spraying * refractory cermets * zirconium carbide Subject RIV: BL - Plasma and Gas Discharge Physics

  8. Suspension plasma sprayed coatings using dilute hydrothermally produced titania feedstocks for photocatalytic applications

    OpenAIRE

    Robinson, B W; Tighe, C. J.; Gruar, R. I.; Mills, Andrew; Parkin, I. P.; Tabecki, A. K.; Lovelock, H. L. de Villiers; Darr, J. A.

    2015-01-01

    Titanium dioxide coatings have potential applications including photocatalysts for solar assisted hydrogen production, solar water disinfection and self-cleaning windows. Herein, we report the use of suspension plasma spraying (SPS) for the deposition of conformal titanium dioxide coatings. The process utilises a nanoparticle slurry of TiO2 (ca. 6 and 12 nm respectively) in water, which is fed into a high temperature plasma jet (ca. 7000-20 000 K). This facilitated the deposition of adherent ...

  9. Plasma sprayed tungsten-based coatings and their performance under fusion relevant conditions

    Czech Academy of Sciences Publication Activity Database

    Matějíček, Jiří; Koza, Y.; Weinzettl, Vladimír

    75-79, č. 0 (2005), s. 395-399. ISSN 0920-3796. [Symposium of Fusion Technology/23rd./. Venice, 20.9.2004-24.9.2004] Institutional research plan: CEZ:AV0Z20430508 Keywords : plasma spraying * tungsten * plasma facing components Subject RIV: JG - Metallurgy Impact factor: 0.981, year: 2005 http://www.sciencedirect.com/science/article/pii/S0920379605000712

  10. The Role of Spraying Parameters and Inert Gas Shrouding in Hybrid Water-Argon Plasma Spraying of Tungsten and Copper for Nuclear Fusion Applications

    Czech Academy of Sciences Publication Activity Database

    Matějíček, Jiří; Kavka, Tetyana; Bertolissi, Gabriele; Ctibor, Pavel; Vilémová, Monika; Mušálek, Radek; Nevrlá, Barbara

    2013-01-01

    Roč. 22, č. 5 (2013), s. 744-755. ISSN 1059-9630 R&D Projects: GA MPO FR-TI2/702; GA TA ČR TA01010300 Institutional support: RVO:61389021 Keywords : plasma spraying * tungsten * copper * inert gas shrouding * water-argon plasma torch * gas shroud * hybrid plasma torch * influence of spray parameters * nuclear fusion * oxidation Subject RIV: JG - Metallurgy Impact factor: 1.491, year: 2013 http://link.springer.com/content/pdf/10.1007%2Fs11666-013-9895-x.pdf

  11. Plasma-Sprayed Thermal Barrier Coatings with Enhanced Splat Bonding for CMAS and Corrosion Protection

    Science.gov (United States)

    Liu, Tao; Yao, Shu-Wei; Wang, Li-Shuang; Yang, Guan-Jun; Li, Cheng-Xin; Li, Chang-Jiu

    2016-01-01

    The infiltration of molten CMAS in thermal barrier coatings (TBCs) at high temperature is significantly affected by the microstructure of the ceramic coating. Enhancing the bonding ratio between splats can reduce the interconnected pores and suppress the infiltration of the molten CMAS into the coating. In this study, a dual-layered (DL) TBC with the dense 8YSZ on the top of the conventional porous 8YSZ was proposed to enhance CMAS corrosion of atmospheric plasma-sprayed YSZ. The dense YSZ coating with improved lamellar bonding was deposited at a higher deposition temperature. The microstructure of the coatings before and after CMAS attack test was characterized by scanning electron microscopy. It was clearly revealed that by adjusting the microstructure and applying a dense ceramic layer with the improved interface bonding on the top of porous TBC, the infiltration of CMAS into porous YSZ coating can be effectively suppressed. Moreover, by designing DL TBCs, the thermal conductivity of the TBC system exhibits a limited increase. Thus with the design of DL structure, the TBCs with high CMAS corrosion resistance and low thermal conductivity can be achieved.

  12. Rapid Deposition of Titanium Oxide and Zinc Oxide Films by Solution Precursor Plasma Spray

    Science.gov (United States)

    Ando, Yasutaka

    In order to develop a high rate atmospheric film deposition process for functional films, as a basic study, deposition of titanium oxide film and zinc oxide film by solution precursor plasma spray (SPPS) was conducted in open air. Consequently, in the case of titanium oxide film deposition, anantase film and amorphous film as well as rutile film could be deposited by varying the deposition distance. In the case of anatase dominant film, photo-catalytic properties of the films could be confirmed by wettability test. In addition, the dye sensitized sollar cell (DSC) using the TiO2 film deposited by this SPPS technique as photo voltaic device generates 49mV in OCV. On the other hand, in the case of zinc oxide film deposition, it was proved that well crystallized ZnO films with photo catalytic properties could be deposited. From these results, this process was found to have high potential for high rate functional film deposition process conducted in the air.

  13. Microstructure and Wear Behavior of Conventional and Nanostructured Plasma-Sprayed WC-Co Coatings

    Science.gov (United States)

    Sánchez, E.; Bannier, E.; Salvador, M. D.; Bonache, V.; García, J. C.; Morgiel, J.; Grzonka, J.

    2010-09-01

    WC-12%Co coatings were deposited by atmospheric plasma spraying using conventional and nanostructured powders and two secondary plasmogenous gases (He and H2). Coating microstructure and phase composition were characterized using scanning electron microscopy (SEM), transmission electron microscopy (TEM), and x-ray diffraction techniques (XRD) techniques. This study examined wear and friction properties of the coatings under dry friction conditions. SEM was used to analyze abraded surface microstructure. Coating microhardness and fracture toughness were also determined. All coatings displayed strong decarburization as a result of WC decomposition, which gave rise to the formation of secondary phases (W2C and W). A very fine undissolved WC crystalline dispersion coexisted with these new phases. TEM observation confirmed that the matrix was predominantly amorphous and filled with block-type, frequently dislocated crystallites. Wear was observed to follow a three-body abrasive mechanism, since debris between the ball and the coating surface was detected. The main wear mechanism was based on subsurface cracking, owing to the arising debris. WC grain decomposition and dissolution were concluded to be critical factors in wear resistance. The level of decomposition and dissolution could be modified by changing the plasmogenous gas or feed powder grain size. The influence of the plasmogenous gas on wear resistance was greater than the influence of feedstock particle size.

  14. Enhancement of Functional Ceramic Coating Performance by Gas Tunnel Type Plasma Spraying

    Science.gov (United States)

    Kobayashi, Akira

    2016-02-01

    A high-precision plasma system has been pursued for advanced thermal processing. The gas tunnel type plasma jet device developed by the author exhibits high energy density and also high efficiency. Among its various applications is the plasma spraying of ceramics such as Al2O3 and ZrO2. The performance of these ceramic coatings is superior to conventional ones. Properties such as the mechanical and chemical properties of the zirconia coatings were reported in previous studies. In this study, the enhancement of the performance of functional ceramic coatings by the gas tunnel type plasma spraying method was carried out using different powders. Results show that the alumina/zirconia composite system exhibited improvements of mechanical properties and corrosion resistance. The alumina/zirconia composite coating has the potential for use as a high functionally graded thermal barrier coating. Another application of the gas tunnel type plasma is for surface modification of metals. As an example, TiN films were formed in 5 s and, thick TiN coatings were easily obtained by gas tunnel type plasma reactive spraying.

  15. Quantifying expert consensus against the existence of a secret, large-scale atmospheric spraying program

    Science.gov (United States)

    Shearer, Christine; West, Mick; Caldeira, Ken; Davis, Steven J.

    2016-08-01

    Nearly 17% of people in an international survey said they believed the existence of a secret large-scale atmospheric program (SLAP) to be true or partly true. SLAP is commonly referred to as ‘chemtrails’ or ‘covert geoengineering’, and has led to a number of websites purported to show evidence of widespread chemical spraying linked to negative impacts on human health and the environment. To address these claims, we surveyed two groups of experts—atmospheric chemists with expertize in condensation trails and geochemists working on atmospheric deposition of dust and pollution—to scientifically evaluate for the first time the claims of SLAP theorists. Results show that 76 of the 77 scientists (98.7%) that took part in this study said they had not encountered evidence of a SLAP, and that the data cited as evidence could be explained through other factors, including well-understood physics and chemistry associated with aircraft contrails and atmospheric aerosols. Our goal is not to sway those already convinced that there is a secret, large-scale spraying program—who often reject counter-evidence as further proof of their theories—but rather to establish a source of objective science that can inform public discourse.

  16. Compositional Development as a Function of Spray Distance in Unshrouded/Shrouded Plasma-Sprayed Cr3C2-NiCr Coatings

    Science.gov (United States)

    Matthews, S.

    2015-02-01

    Thermal spraying of Cr3C2-NiCr composites generates varying degrees of carbide dissolution into the Ni binder. During high-temperature exposure, the carbide dissolution zones precipitate high concentrations of small carbides which develop into finely structured networks. This raises the possibility of producing unique tailored carbide composite structures through the generation of controlled carbide dissolution and appropriate heat treatment. The first step in this process is to produce a supersaturated Ni-Cr-C solid solution from which the carbide phase could be precipitated. In a previous work, a broad range of plasma parameters were trialed to assess their effect on the degree of carbide dissolution at a fixed spray distance of 100 mm. The current two-part work builds on the most promising plasma parameters from those trials. Part 2 of this article series investigated the effect of spray distance on the compositional development in Cr3C2-NiCr coatings during high-energy plasma spraying. The coating compositions were analyzed in detail and quantified through Rietveld fitting of the coating XRD patterns. Coating microstructural features were correlated with the observed variations in composition. The effect of the spray parameters and spray distance on the equilibrium coating compositions is discussed.

  17. The change of NiCrBSi alloys’ phase composition after plasma spraying

    Directory of Open Access Journals (Sweden)

    A. Dudek

    2008-08-01

    Full Text Available Material for investigations was NiCrBSi powder for components’ coatings which improve their corrosion resistance as well as resistance to friction wear and erosion. Plasma spraying method was used to produce a coating with thickness of 300 μm on low-alloy steel which was then remelted with the base material. Using X-ray quality analysis, phase composition was determined for: NiCrBSi powder, obtained coating and the alloyed surface layer. Crystallinity degree was also calculated for NiCrBSi layer sprayed on the base material.

  18. Plasma sprayed coating of details of cars, locomotives and tracks with layers of high wear capability

    International Nuclear Information System (INIS)

    Many details of cars, locomotives and tracks are working under wear-out and shocks. They are replaced when wear-out reaches the normative value. Often only a small portion of surface of the detail is subject to wear-out. In this case the local repair of damaged area becames economically feasible instead of replacement of the whole product. There are many ways to perform the local repair - manual arc sprayed coating, film evaporation etc. Here plasma sprayed layering of high wear capability material is considered. (Authors)

  19. PECULARITIES OF COMPOSITE POWDERS PLASMA SPRAYING PREPARED BY MECHANICAL ALLOYING

    OpenAIRE

    Kudinov, V.; Pekshev, P.; Tcherniakov, S.; Kondratenko, L.

    1990-01-01

    In the present paper the main advantages of mechanical alloying compared to the other methods of composite powders preparing are discussed from the point of view both of powder quality and structure and properties of sprayed coatings. As an example on the base of NiCr-ZrO2-, NiCr-Cr2C3-, W-Cu- compositions it is shown, that prepared powders are characterized by high particles composition homogeneity, fine disperse components distribution in particles volume, high values of bound strength and ...

  20. Detonation gun and plasma spraying of amorphous metal coatings with improved corrosion resistance: Simulation and experiment

    International Nuclear Information System (INIS)

    Coating formation in detonation gun or plasma spraying involves direct contact of molten particles with cool metal of the substrate, which results in extra high cooling rates in the melt and enables synthesis of coatings with amorphous or metastable crystalline structure. Mathematical modeling of detonation gun and plasma spraying was carried out to determine the physical and engineering parameters for producing hard corrosion resistant coatings. For an iron-base (Fe-Cr-P-C) and a nickel-base (Ni-Cr-Si-B-C) eutectic alloy, spraying process parameters were determined theoretically. Purely amorphous or amorphous-crystalline coatings can be produced by detonation gun and plasma spraying with the use of values of individual layer thickness, pulse separation, powder feed rate, etc. thus obtained. The structure of these coatings whose hardness may be as high as 1,100 HV was described in more detail in a previous paper. Amorphous coatings are shown to outperform 304 stainless steel in resistance to corrosion in hydrochloric acid by no less than an order of magnitude

  1. Plasma sprayed coatings on mild steel split moulds for uranium casting

    International Nuclear Information System (INIS)

    High velocity high temperature plasma jets are used to deposit metals and ceramics on metallic substrates for oxidation and corrosion protection applications. Plasma sprayed ceramic coatings on metallic substrates are also used to prevent its reaction with molten metals. Metal-alumina duplex coatings on mild steel split moulds have been developed and successfully used for casting of uranium. Techno-economics of the coated moulds against the conventional graphite moulds are a major advantage. Mild steel moulds of 600 mm long and 75 mm in diameter have been plasma spray coated with alumina over a bond coat of molybdenum. In-plant tests showed an increase in number of castings per mould compared to the commonly used graphite moulds. (author)

  2. Very Low Pressure Plasma Spray—A Review of an Emerging Technology in the Thermal Spray Community

    OpenAIRE

    Smith, Mark F.; Aaron C. Hall; James D. Fleetwood; Philip Meyer

    2011-01-01

    A fundamentally new family of thermal spray processes has emerged. These new processes, collectively known as very low pressure plasma spray or VLPPS, differ from traditional thermal spray processes in that coatings are deposited at unusually low chamber pressures, typically less than ~800 Pa (6 Torr). Depending upon the specific process, deposition may be in the form of very fine molten droplets, vapor phase deposition, or a mixture of vapor and droplet deposition. Resulting coatings are sim...

  3. Osteoconductivity and osteoinductivity of porous hydroxyapatite coatings deposited by liquid precursor plasma spraying: in vivo biological response study

    International Nuclear Information System (INIS)

    The beneficial effect of a porous structure on the biological functions of calcium phosphate bulk ceramic or scaffold has been well documented. Nevertheless, the effect of a porous structure on the in vivo performance of hydroxyapatite (HA) coatings has been rarely reported, partly due to the difficulty in synthesizing porous HA coatings suitable for commercial applications. In this study, we have carried out a systematic in vivo study of porous HA-coated Ti implants (with and without surface modification) prepared by the liquid precursor plasma spraying process, in terms of its osteoconductivity and osteoinductivity. The results suggest the clear advantage of the porous structure over the dense structure, despite the pore structure (about 48% porosity and less than 100 μm average pore size) being far from the ideal pore structure reported for bulk ceramic. The porous HA-coated implant significantly promotes early bone ingrowth at the pre-generated defective region, and early fixation at the bone–implant interface, especially at early implantation time (one month), showing about 120% and 40% increases respectively over those of the dense HA-coated implants prepared by the conventional atmospheric plasma spraying process. Moreover, the porous structure can be readily used to incorporate collagen/rh-BMP2, which demonstrates clear ectopic bone formation. Overall, the results suggest the augmentation of bone ingrowth is significant for HA coatings with a porous structure, which is critical for the early fixation and long-term stability of medical implants. (paper)

  4. Al-Si/B4C composite coatings on Al-Si substrate by plasma spray technique

    International Nuclear Information System (INIS)

    Plasma-sprayed coatings of Al-Si/B4C have been prepared on Al-Si piston alloys for diesel engine motors. The Al-Si/B4C composite powders including 5-25 wt% B4C were prepared by mixing and ball-milling processes. These powders were deposited on Al-Si substrate using an atmospheric plasma spray technique. The coatings have been characterised with respect to phase composition, microstructure, microhardness, bond strength and thermal expansion. It was found that Al, Si, B4C and Al2O3 phases were determined in the coatings with approximately 600 μm thick by using X-ray diffraction analysis. Scanning electron microscope observation revealed that boron carbide particles were uniformly distributed in composite coatings and B4C particles were fully wetted by Al-Si alloy. Also, no reaction products were observed in Al-Si/B4C composite coatings. It was found that surface roughness, porosity, bond strength and thermal expansion coefficient of composite coatings decreased with increasing fraction of the boron carbide particle. It was demonstrated that the higher the B4C content, the higher the hardness of coatings because the hardness of B4C is higher than that of Al-Si

  5. Processing-microstructure-properties relationships in small-particle plasma-sprayed ceramic coatings

    Science.gov (United States)

    Mawdsley, Jennifer Renee

    The objective of this study was to determine processing-microstructure-properties relationships for small-particle plasma-sprayed (SPPS) ceramic coatings. Plasma-sprayed yttria partially-stabilized zirconia (YSZ) coatings, which are used to protect superalloys from heat and the environment in turbine engines, and plasma-sprayed alumina coatings, which are being investigated as a potential replacement for chrome in corrosion protection applications, were fabricated using SPPS technology and their microstructure and pertinent properties were examined. The properties of plasma-sprayed YSZ and alumina coatings were investigated with designed experiments. The parameters varied include power, spray distance, total plasma gas flow, percent hydrogen in the plasma gas, injector angle, injector offset and carrier gas flow. The variations in thermal diffusivity, thermal conductivity, elastic modulus, and hardness for the YSZ SPPS coatings were found to correlate to the variations in density, which were related to the processing variables. It was found that surface roughness was related to the amount of splashing and debris associated with the single splats. In four-point bending strain tolerance and fatigue tests, the SPPS YSZ coatings showed very little acoustic emission activity, except in the case of tensile fatigue of a coating without network cracks. Small angle X-ray scattering experiments revealed that SPPS YSZ coatings have significantly less submicron intersplat porosity than conventional plasma-sprayed coatings, and that the pore and microcrack scattering area decreases with heat treatment due to the sintering of microcracks and small pores. The SPPS alumina coatings were optimized to produce a coating with excellent corrosion protection capabilities. It was found that the hardest SPPS alumina coatings did not provide the best corrosion protection due to unique porosity defect structures associated with surface bumps in the coatings. The surface bumps were

  6. Effect of air plasma spraying parameters on WC-Co cermet coating

    International Nuclear Information System (INIS)

    WC-Co cermet coatings were produced on AISI 321 stainless steel samples by air plasma spraying system. In this regard, the coatings were deposited by varying the spraying distance i.e. 80 mm and 100 mm. It was observed that spraying distance play an important role on the final properties of the WC-Co cermet coating. The coatings were characterized by optical and electron microscopy, microhardness testing and X-Ray Diffractometry. A remarkable micro-structural difference was observed between the two coatings. It was observed that the coatings produced at 80 mm having more porosity and un-melted particles as compared to that produced at higher distance. Similarly, the change in concentration of metallurgical phases was also observed. (author)

  7. Improvement of mechanical properties of Alumina and Zirconia plasma sprayed coatings induced by laser after-treatment

    Czech Academy of Sciences Publication Activity Database

    Ctibor, Pavel; Nohava, Jiří; Karovičová, I.; Chráska, Pavel; Tuominen, J.; Vuoristo, P.

    Dusseldorf : DVS-Verlag, Dusseldorf, 2005 - (Lugscheider, E.), s. 1033-1038 ISBN 3-87155-793-5. [International Thermal Spray Conference 2005. Basilej (CH), 02.05.2005-04.05.2005] R&D Projects: GA AV ČR KSK1010104 Keywords : Mechanical properties * Alumina * Zirconia * plasma spraying * laser after-treatment Subject RIV: JH - Ceramics, Fire-Resistant Materials and Glass

  8. Plasma spraying behaviour and properties of synthesized/agglomeratedcalcium/magnesium zirconates versus lime/magnesia stabilized zirconia

    Czech Academy of Sciences Publication Activity Database

    Písačka, Jan; Neufuss, Karel; Dubský, Jiří; Nohava, Jiří; Kolman, Blahoslav Jan

    Düsseldorf: DSV-Verlag, Dusseldorf, 2005 - (Lugscheider, E.), s. 569-574 ISBN 3-87155-793-5. [International Thermal Spray Conference 2005. Basilej (CH), 02.05.2005-04.05.2005] R&D Projects: GA ČR GA106/03/0710 Keywords : plasma spraying * zirconates * zirconia * WSP phase Subject RIV: JH - Ceramics, Fire-Resistant Materials and Glass

  9. Microstructural inhomogeneity in plasma-sprayed hydroxyapatite coatings and effect of post-heat treatment

    International Nuclear Information System (INIS)

    The microstructural inhomogeneity in the plasma-sprayed hydroxyapatite (HA) coatings was characterized by using electron probe microanalyser (EPMA). A simple and artful method was developed to detect the interface characteristics. All the samples for observation were ground and polished along the direction parallel to the coating surfaces. The BSE images directly and clearly showed the inhomogeneity in the as-sprayed coatings with the amorphous regions being bright gray and crystalline regions being dark gray. X-ray diffractometer (XRD) patterns indicated that after immersion in deionized water for 20 days, bone-like apatite and α-Ca2P2O7 precipitated on the polished surfaces of the as-sprayed HA coatings. The post-heat treatment could eliminate the microstructural inhomogeneity in the coatings. Only β-Ca2P2O7 precipitated on the surfaces of the heat-treated HA coatings. The immersed samples were re-polished till tiny substrate was bared to investigate the effect of immersion on interface. It was shown that the immersion decreased the cohesive strength of the as-sprayed coatings. There were more and broader cracks in the splats that came into contact with the substrate and amorphous phase increased toward the coating-substrate interface. Post-heat treatment was proved to reduce the peeling off of coating during re-polishing operation. It was proposed that the distributions of amorphous phase and cracks in as-sprayed coatings are detrimental to coating properties and should be modified through improving the plasma spraying processing

  10. Porosity and surface roughness simulation of nickel-aluminum coating in plasma spray forming

    Institute of Scientific and Technical Information of China (English)

    ZENG Hao-ping; FANG Jian-cheng; XU Wen-ji; ZHAO Zi-yu; WANG Li

    2006-01-01

    As the important evaluation parameters concerning the spray qualities, the porosity and surface roughness of the coatings obtained by thermal spray forming have great influence on their forming accuracy, mechanical properties and service lifetime. But it is difficult to predict or control the two parameters for such a highly nonlinear process. A two-dimensional simulation of coating porosity and surface roughness of nickel-aluminum alloy (Ni-5%Al) in plasma spray forming was presented, which was based on the multi-dimensional statistical behaviors of the droplets as well as the simplification and digitization of the typical splat cross sections. Further analysis involving the influence of the droplet diameters and the scanning velocities of the spray gun on the two parameters was conducted. The simulation and analysis results indicate that the porosity and surface roughness are more influenced by the droplet diameters, but less influenced by the spray gun velocities. The results will provide basis for the prediction or control of coating mechanical properties by depositing parameters.

  11. Fabrication of High-Temperature Heat Exchangers by Plasma Spraying Exterior Skins on Nickel Foams

    Science.gov (United States)

    Hafeez, P.; Yugeswaran, S.; Chandra, S.; Mostaghimi, J.; Coyle, T. W.

    2016-06-01

    Thermal-sprayed heat exchangers were tested at high temperatures (750 °C), and their performances were compared to the foam heat exchangers made by brazing Inconel sheets to their surface. Nickel foil was brazed to the exterior surface of 10-mm-thick layers of 10 and 40 PPI nickel foam. A plasma torch was used to spray an Inconel coating on the surface of the foil. A burner test rig was built to produce hot combustion gases that flowed over exposed face of the heat exchanger. Cooling air flowed through the foam heat exchanger at rates of up to 200 SLPM. Surface temperature and air inlet/exit temperature were measured. Heat transfer to air flowing through the foam was significantly higher for the thermally sprayed heat exchangers than for the brazed heat exchangers. On an average, thermally sprayed heat exchangers show 36% higher heat transfer than conventionally brazed foam heat exchangers. At low flow rates, the convective resistance is large (~4 × 10-2 m2 K/W), and the effect of thermal contact resistance is negligible. At higher flow rates, the convective resistance decreases (~2 × 10-3 m2 K/W), and the lower contact resistance of the thermally sprayed heat exchanger provides better performance than the brazed heat exchangers.

  12. Salt spray corrosion test of micro-plasma oxidation ceramic coatings on Ti alloy

    Institute of Scientific and Technical Information of China (English)

    2007-01-01

    Ceramic coatings were prepared on Ti-6Al-4V alloy in NaAlO2 solution by micro-plasma oxidation (MPO). The salt spray teste of tne coated samples and the substrates were carried out in a salt spray test machine. The phase composition and surface morphology of the coatings were investigated by XRD and SEM. Severe corrosion occurred on the substrate surface, while there were no obvious corrosion phenomena on the coated samples. The coatings were composed of Al2TiO5 and a little α-Al2O3 and rutile TiO2, and the salt spray test did not change the composition of the coatings. The weight loss rate of the coatings decreased with increasing MPO time because of the increase in density and thickness of the coatings. The surface morphology of the coatings was influenced by salt spray corrosion test Among the coated samples, the coating prepared for 2 h has the best corrosion resistance under salt spray test.

  13. Studies on Nanocrystalline TiN Coatings Prepared by Reactive Plasma Spraying

    Directory of Open Access Journals (Sweden)

    Dong Yanchun

    2008-01-01

    Full Text Available Titanium nitride (TiN coatings with nanostructure were prepared on the surface of 45 steel (Fe-0.45%C via reactive plasma spraying (denoted as RPS Ti powders using spraying gun with self-made reactive chamber. The microstructural characterization, phases constitute, grain size, microhardness, and wear resistance of TiN coatings were systematically investigated. The grain size was obtained through calculation using the Scherrer formula and observed by TEM. The results of X-ray diffraction and electron diffraction indicated that the TiN is main phase of the TiN coating. The forming mechanism of the nano-TiN was characterized by analyzing the SEM morphologies of surface of TiN coating and TiN drops sprayed on the surface of glass, and observing the temperature and velocity of plasma jet using Spray Watch. The tribological properties of the coating under nonlubricated condition were tested and compared with those of the AISI M2 high-speed steel and Al2O3 coating. The results have shown that the RPS TiN coating presents better wear resistance than the M2 high-speed steel and Al2O3 coating under nonlubricated condition. The microhardness of the cross-section and longitudinal section of the TiN coating was tested. The highest hardness of the cross-section of TiN coating is 1735.43HV100 g.

  14. Comparison of thermal shock behaviors between plasma-sprayed nanostructured and conventional zirconia thermal barrier coatings

    Institute of Scientific and Technical Information of China (English)

    LIU Chun-bo; ZHANG Zhi-min; JIANG Xian-liang; LIU Min; ZHU Zhao-hui

    2009-01-01

    NiCoCrAlTaY bond coat was deposited on pure nickel substrate by low pressure plasma spraying(LPPS), and ZrO2-8%Y2O3 (mass fraction) nanostructured and ZrO2-7%Y2O3 (mass fraction) conventional thermal barrier coatings(TBCs) were deposited by air plasma spraying(APS). The thermal shock behaviors of the nanostructured and conventional TBCs were investigated by quenching the coating samples in cold water from 1 150, 1 200 and 1 250 ℃, respectively. Scanning electron microscopy(SEM) was used to examine the microstructures of the samples after thermal shock testing. Energy dispersive analysis of X-ray(EDAX) was used to analyze the interface diffusion behavior of the bond coat elements. X-ray diffractometry(XRD) was used to analyze the constituent phases of the samples. Experimental results indicate that the nanostructured TBC is superior to the conventional TBC in thermal shock performance. Both the nanostructured and conventional TBCs fail along the bond coat/substrate interface. The constituent phase of the as-sprayed conventional TBC is diffusionless-transformed tetragonal(t′). However, the constituent phase of the as-sprayed nanostructured TBC is cubic(c). There is a difference in the crystal size at the spalled surfaces of the nanostructured and conventional TBCs. The constituent phases of the spalled surfaces are mainly composed of Ni2.88Cr1.12 and oxides of bond coat elements.

  15. Martian Atmospheric and Ionospheric plasma Escape

    Science.gov (United States)

    Lundin, Rickard

    2016-04-01

    Solar forcing is responsible for the heating, ionization, photochemistry, and erosion processes in the upper atmosphere throughout the lifetime of the terrestrial planets. Of the four terrestrial planets, the Earth is the only one with a fully developed biosphere, while our kin Venus and Mars have evolved into arid inhabitable planets. As for Mars, there are ample evidences for an early Noachian, water rich period on Mars. The question is, what made Mars evolve so differently compared to the Earth? Various hydrosphere and atmospheric evolution scenarios for Mars have been forwarded based on surface morphology, chemical composition, simulations, semi-empiric (in-situ data) models, and the long-term evolution of the Sun. Progress has been made, but the case is still open regarding the changes that led to the present arid surface and tenuous atmosphere at Mars. This presentation addresses the long-term variability of the Sun, the solar forcing impact on the Martian atmosphere, and its interaction with the space environment - an electromagnetic wave and particle interaction with the upper atmosphere that has implications for its photochemistry, composition, and energization that governs thermal and non-thermal escape. Non-thermal escape implies an electromagnetic upward energization of planetary ions and molecules to velocities above escape velocity, a process governed by a combination of solar EUV radiation (ionization), and energy and momentum transfer by the solar wind. The ion escape issue dates back to the early Soviet and US-missions to Mars, but the first more accurate estimates of escape rates came with the Phobos-2 mission in 1989. Better-quality ion composition measurement results of atmospheric/ionospheric ion escape from Mars, obtained from ESA Mars Express (MEX) instruments, have improved our understanding of the ion escape mechanism. With the NASA MAVEN spacecraft orbiting Mars since Sept. 2014, dual in-situ measurement with plasma instruments are now

  16. Evaluation of the microstructural and photocatalytic properties of aluminum-doped zinc oxide coatings deposited by plasma spraying

    International Nuclear Information System (INIS)

    Aluminum-doped zinc oxide (AZO) material produced from a nanopowder agglomerate was deposited as a plasma-sprayed coating, and the resulting microstructural and photocatalytic properties of these coatings were investigated. The microstructure of the AZO coatings was analyzed by X-ray diffraction and scanning electron microscopy. Additionally, the photocatalytic degradation of methylene blue caused by the AZO coatings was estimated via ultraviolet–visible spectroscopy. The results of this study demonstrate that the AZO coatings deposited by plasma spraying can influence the photocatalytic degradation of methylene blue. - Highlights: • We doped aluminum (Al) in a zinc oxide (ZnO) coating using plasma spraying. • More significant recrystallization was observed after plasma spraying. • The surface of the Al-doped ZnO coating exhibited a microplatelet microstructure. • The Al-doped ZnO coating displayed high photocatalytic activities

  17. Evaluation of the microstructural and photocatalytic properties of aluminum-doped zinc oxide coatings deposited by plasma spraying

    Energy Technology Data Exchange (ETDEWEB)

    Su, C.Y., E-mail: cysu@ntut.edu.tw [Graduate Institute of Manufacturing Technology, National Taipei University of Technology, Taipei 106, Taiwan (China); Lu, C.T., E-mail: gayyag2000@hotmail.com [Graduate Institute of Manufacturing Technology, National Taipei University of Technology, Taipei 106, Taiwan (China); Hsiao, W.T., E-mail: Jesse_Hsiao@itri.org.tw [Materials and Chemical Research Laboratories, Industrial Technology Research Institute, Chutung 310, Taiwan (China); Liu, W.H., E-mail: xhan@itri.org.tw [Materials and Chemical Research Laboratories, Industrial Technology Research Institute, Chutung 310, Taiwan (China); Nano Technology Laboratory, Department of Materials Engineering, National Chung Hsing University, Taichung 402, Taiwan (China); Shieu, F.S., E-mail: fsshieu@dragon.nchu.edu.tw [Nano Technology Laboratory, Department of Materials Engineering, National Chung Hsing University, Taichung 402, Taiwan (China)

    2013-10-01

    Aluminum-doped zinc oxide (AZO) material produced from a nanopowder agglomerate was deposited as a plasma-sprayed coating, and the resulting microstructural and photocatalytic properties of these coatings were investigated. The microstructure of the AZO coatings was analyzed by X-ray diffraction and scanning electron microscopy. Additionally, the photocatalytic degradation of methylene blue caused by the AZO coatings was estimated via ultraviolet–visible spectroscopy. The results of this study demonstrate that the AZO coatings deposited by plasma spraying can influence the photocatalytic degradation of methylene blue. - Highlights: • We doped aluminum (Al) in a zinc oxide (ZnO) coating using plasma spraying. • More significant recrystallization was observed after plasma spraying. • The surface of the Al-doped ZnO coating exhibited a microplatelet microstructure. • The Al-doped ZnO coating displayed high photocatalytic activities.

  18. An Investigation on the Microstructure of Multi-phase Composite Coatings Synthesized by Plasma Spraying Self-reaction Composite Powders

    Institute of Scientific and Technical Information of China (English)

    DONGYan-chun; YANDian-ran; HeJi-ning; LiXiang-zhi; ZHANGJian-xin; NIUEr-wu

    2004-01-01

    Multi-phase self-reacLion composite (denoted as MPc) coatings containing ceramic and metal multi-phases were fabricated by plasma spraying Fe2O3-Al composite powders. This technology successfully combines self-propagating high-temperature synthesis with plasma spraying. The morphology of the composite powders was examined by scanning electron microscope (SEM). The phase composition and microstructure of the composite coating are studied.

  19. Synthesis of fluor-hydroxyapatite powder for plasma sprayed biomedical coatings: Characterization and improvement of the powder properties

    OpenAIRE

    Demnati, Imane; Grossin, David; Errassifi, Farid; Combes, Christèle; Rey, Christian; Le Bolay, Nadine

    2014-01-01

    Fluor-hydroxyapatite (FHA) powder was synthesized by double decomposition in a view to produce bioactive and thermally stable coatings by plasma spray process. This work aims at studying the influence of chemical composition, microstructure and surface energy on the flowability of the FHA particles which is known as a determinant property during plasma spraying for the quality of the product in terms of yield and homogeneity of composition. The as-synthesized FHA powder was sieved in order to...

  20. Fabrication of Nanosized Lanthanum Zirconate Powder and Deposition of Thermal Barrier Coating by Plasma Spray Process

    Science.gov (United States)

    Mishra, S. K.; Jagdeesh, N.; Pathak, L. C.

    2016-07-01

    The present manuscript discusses our findings on fabrication of nanosized lanthanum zirconate powder for thermal barrier coating application and its coating by plasma spray on nickel-based superalloy substrate. Single-phase La2Zr2O7 coating of thickness of the order of 45 µm on the Ni-Cr-Al bond coat coated Ni-based superalloy substrate was deposited by plasma spray process. The layers at the interface did not show spallation and inter diffusion was very less. The microstructure, interface, porosity, and mechanical properties of different layers are investigated. The lanthanum zirconate hardness and modulus were 10.5 and 277 GPa, respectively. The load depth curve for lanthanum zirconate showed good elastic recovery around 74%.

  1. Synthesis of NiCr2O4 spinel coatings with high emissivity by plasma spraying

    Science.gov (United States)

    Zhu, Zhen-Qi; Cheng, Xu-Dong; Ye, Wei-Ping; Min, Jie

    2012-03-01

    Air plasma spraying (APS) was used to produce high emissivity coatings with a NiCr2O4 spinel structure. The relationship between the emissivity and the crystal structure was investigated. X-ray diffraction (XRD) analyses show that NiCr2O4 spinel has been fabricated with the space group Fd3 m. Scanning electron microscope (SEM) photographs show that the coating consists of a laminated structure with homogeneous grains and high porosity because of the unique feature of plasma spraying. The emissivity measurement and Fourier transformation infrared radiation (FT-IR) spectra show that NiCr2O4 has a high emissivity of about 0.91 because of its special spinel structure. APS is a suitable method to produce high emissivity coatings.

  2. Effects of some parameters on corrosion behaviour of plasma-sprayed coatings

    International Nuclear Information System (INIS)

    The corrosion behaviour of ceramics and cermet coatings on AISI 304L steel substrates was investigated in several aquaeous solutions. Plasma spray process was employed on substrates with the deposition of ceramic and cermet powders such as Al2O3, Al2O3+TiO2 and Cr2C3+NiCr. The porosity of coatings was measured by an electrochemical technique. Potentiodynamic polarization measurements and corrosion tests were employed to determine the corrosion behaviour of plasma-sprayed coatings. The microstructures of powders and coatings were investigated by means of an optical microscope, SEM, and X-ray diffractometry. The obtained results show that the protection against corrosion depends strongly on the porosity, thickness, surface roughness of the coatings, corrosion media and rotating speed of samples. (orig.)

  3. TEM characterization of the TiN coatings fabricated by reactive plasma spraying

    Institute of Scientific and Technical Information of China (English)

    ZOU DongLi; YAN DianRan; HE JiNing; XIAO LiSong; DONG YanChun

    2008-01-01

    The nanostructured TiN coatings were fabricated by the reactive plasma spraying, and the microstructure of the coatings was analyzed by XRD, SEM and TEM. The results show that the coatings are composed of TiN and Ti3O phases, and the coatings have the typical sprayed lamellae structures. The nanoscale grains with particle diameters less than 100 nm are observed in the coatings by TEM, and both fine equiaxed and columnar grains are found simultaneously in the nanostructured TiN coatings. Furthermore, the deformation twins are verified by TEM in the coatings, which are caused by the high cooling rate and the non-uniform temperature distribution in the plasma jet.

  4. Fabrication of Nanosized Lanthanum Zirconate Powder and Deposition of Thermal Barrier Coating by Plasma Spray Process

    Science.gov (United States)

    Mishra, S. K.; Jagdeesh, N.; Pathak, L. C.

    2016-05-01

    The present manuscript discusses our findings on fabrication of nanosized lanthanum zirconate powder for thermal barrier coating application and its coating by plasma spray on nickel-based superalloy substrate. Single-phase La2Zr2O7 coating of thickness of the order of 45 µm on the Ni-Cr-Al bond coat coated Ni-based superalloy substrate was deposited by plasma spray process. The layers at the interface did not show spallation and inter diffusion was very less. The microstructure, interface, porosity, and mechanical properties of different layers are investigated. The lanthanum zirconate hardness and modulus were 10.5 and 277 GPa, respectively. The load depth curve for lanthanum zirconate showed good elastic recovery around 74%.

  5. The structure, properties and performance of plasma-sprayed beryllium for fusion applications

    International Nuclear Information System (INIS)

    Plasma-spray technology is under investigation as a method for producing high thermal conductivity beryllium coatings for use in magnetic fusion applications. Recent investigations have focused on optimizing the plasma-spray process for depositing beryllium coatings on damaged beryllium surfaces. Of particular interest has been optimizing the processing parameters to maximize the through-thickness thermal conductivity of the beryllium coatings. Experimental results will be reported on the use of secondary H2 gas additions to improve the melting of the beryllium powder and transferred-arc cleaning to improve the bonding between the beryllium coatings and the underlying surface. Information will also be presented on thermal fatigue tests which were done on beryllium coated ISX-B beryllium limiter tiles using 10 sec cycle times with 60 sec cooldowns and an International Thermonuclear Experimental Reactor (ITER) relevant divertor heat flux slightly in excess of 5 MW/m2

  6. Preparation of artificial canine femoral stem with HA-Ti ladder-type coating on plasma-sprayed pure Ti substrate and its performance evaluation

    Energy Technology Data Exchange (ETDEWEB)

    Zeng Xianlin, E-mail: zxlxhh@163.com [Department of Orthopedics, Union Hospital, Tongji Medical College, Huazhong University of Science and Technology, Wuhan 430022 (China); Li Jingfeng; Yang Shuhua; Zheng Qixin; Zou Zhenwei [Department of Orthopedics, Union Hospital, Tongji Medical College, Huazhong University of Science and Technology, Wuhan 430022 (China)

    2012-03-01

    An ideal, biological-type, artificial femoral stem prosthesis has good stability and improved bone-prosthesis bonding capacity. In the current study, pure hydroxyapatite (HA)-coated, cementless, artificial femoral stems were prepared by adopting different plasma spray powers and distances and were tested in terms of shear strength. The pure titanium (Ti) substrates, HA coatings, and composite Ti-HA ladder-type coatings prepared under vacuum and atmospheric conditions were examined to compare the shear strengths, microscopic constitutions, and structures of the coatings. The coating was fabricated and the bond strength was improved by adopting 35 kW of spray power and an 80 mm spray distance. The comparisons show that the shear strength of the Ti coating prepared under vacuum conditions was higher than that of the coating prepared under atmospheric conditions (P < 0.05). Moreover, the pressure-shear strength of the Ti + HAG + Ti + V group coating was statistically significantly different from those of the HA + Ti + V and HA + Ti + A groups (P < 0.05). The coatings were compared using scanning electron microscopy, X-ray diffraction, and infrared spectrum analysis. The composite HA-Ti ladder-type coating group, where pure Ti substrate was sprayed onto the Ti alloy under vacuum conditions, had a successive laminate structure. In addition, the intergranular bond in the HA surface layer on the gradient coating was compact and highly crystallized. Under vacuum conditions, the plasma-sprayed layer was characterized by higher tightness, moderate porosity, higher bonding strength to HA, and higher HA crystallinity. The proposed coating can be used in new, cementless, artificial femoral stems with improved bone-prosthesis bonding capacity and stability.

  7. Laser Remelting of Plasma-Sprayed Tungsten Coatings

    Czech Academy of Sciences Publication Activity Database

    Matějíček, Jiří; Holub, P.

    2014-01-01

    Roč. 23, č. 4 (2014), s. 750-754. ISSN 1059-9630 R&D Projects: GA ČR(CZ) GAP108/12/1872 Grant ostatní: European Project ExtreMat(XE) NMP-CT-2004-500253 Institutional support: RVO:61389021 Keywords : functionally graded coatings * laser remelting * plasma facing materials * thermal conductivity * water stabilized plasma Subject RIV: JK - Corrosion ; Surface Treatment of Materials Impact factor: 1.344, year: 2014 http://link.springer.com/article/10.1007%2Fs11666-014-0067-4

  8. Simultaneous oxidation and decarburization of cast iron powder during plasma spraying

    Czech Academy of Sciences Publication Activity Database

    Voleník, Karel; Schneeweiss, Oldřich; Chráska, Tomáš; Dubský, Jiří; Písačka, Jan

    2009-01-01

    Roč. 47, č. 1 (2009), s. 19-24. ISSN 0023-432X R&D Projects: GA AV ČR IAA1041404 Institutional research plan: CEZ:AV0Z20430508; CEZ:AV0Z20410507 Keywords : cast iron powder * plasma spraying * oxidation * decarburization Subject RIV: JK - Corrosion ; Surface Treatment of Materials Impact factor: 1.345, year: 2007 http://kovmat.sav.sk/abstract.php?rr=47&cc=1&ss=19

  9. Structure and Properties of Plasma Sprayed TiO2 Ceramics

    Czech Academy of Sciences Publication Activity Database

    Ctibor, Pavel; Neufuss, Karel; Štengl, Václav

    Hauppauge, NY : NOVA Science Publishers, 2009 - (Malik, A.; Rawat, M.), s. 115-161 ISBN 978-1-60692-516-4 R&D Projects: GA AV ČR IAAX00430803 Institutional research plan: CEZ:AV0Z20430508; CEZ:AV0Z40320502 Keywords : Titanium dioxide * stoichiometry * plasma spraying * image analysis * porosity * mechanical tests Subject RIV: JH - Ceramics, Fire-Resistant Materials and Glass http://www.novapublishers.com

  10. Photocatalytic Activity of Titanium Oxide – Iron Oxide Coatings Prepared by Plasma Spraying

    Czech Academy of Sciences Publication Activity Database

    Ctibor, Pavel; Štengl, Václav; Pala, Zdeněk

    2013-01-01

    Roč. 3, č. 4 (2013), s. 387-400. ISSN 2249-0205 R&D Projects: GA AV ČR IAAX00430803 Institutional support: RVO:61389021 ; RVO:61388980 Keywords : TiO2-Fe2O3 * plasma spraying * spectroscopy * band gap * photocatalysis Subject RIV: JG - Metallurgy; CA - Inorganic Chemistry (UACH-T) http://www.sciencedomain.org/issue.php?iid=242&id=16

  11. Optimization of Powder Injection for Plasma Spraying of Tungsten and Copper

    Czech Academy of Sciences Publication Activity Database

    Matějíček, Jiří; Mušálek, Radek

    Rožnov pod Radhoštěm : LISS, a.s., 2008, s. 113-116. ISBN 978-80-969310-7-1. [Vrstvy a povlaky 2008. Rožnov pod Radhoštěm (CZ), 29.09.2008-30.09.2008] Institutional research plan: CEZ:AV0Z20430508 Keywords : Plasma spraying * powder injection * tungsten * copper Subject RIV: JG - Metallurgy

  12. Evaluation and Characterization of Plasma Sprayed Cu Slag-Al Composite Coatings on Metal Substrates

    OpenAIRE

    S. Mantry; Jha, B. B.; Satapathy, A.

    2013-01-01

    Copper slag is a waste product obtained during matte smelting and refining of copper. The present work explores the coating potential of copper slag by plasma spraying. This work shows that copper slag is eminently coatable. An attempt has been made in the present investigation to use the composites coatings of copper slag and Al powder in suitable combination on aluminium and mild steel substrates in order to improve the surface properties of these ductile metal-alloy substrates. When premix...

  13. Structure and properties of plasma sprayed BaTiO3 coatings

    Czech Academy of Sciences Publication Activity Database

    Ctibor, Pavel; Ageorges, H.; Sedláček, J.; Čtvrtlík, Radim

    2010-01-01

    Roč. 36, č. 7 (2010), s. 2155-2162. ISSN 0272-8842 R&D Projects: GA AV ČR KAN301370701 Institutional research plan: CEZ:AV0Z20430508; CEZ:AV0Z10100522 Keywords : Cermet * plasma spraying * microstructure * elastic modulus * wear resistance Subject RIV: JH - Ceramics, Fire-Resistant Materials and Glass Impact factor: 1.471, year: 2010

  14. Calcium titanate dielectrics prepared by plasma spraying and thermal post-treatment

    Czech Academy of Sciences Publication Activity Database

    Ctibor, Pavel; Kotlan, Jiří; Pala, Zdeněk; Homola, P.; Nehasil, V.; Hájková, Zuzana; Matys Grygar, Tomáš

    Stony Brook: Stonz Brook University, 2014. s. 104. ISBN N. [First International Conference on Mechanics of Composites. 09.06.2014-12.06.2014, Stony Brook] Institutional support: RVO:61389021 ; RVO:61388980 Keywords : dielectrics * plasma spray * calcium titanate * impedance Subject RIV: JK - Corrosion ; Surface Treatment of Materials; JK - Corrosion ; Surface Treatment of Materials (UACH-T) http://me.eng.sunysb.edu/mechcomp2014.pdf

  15. Metallurgical bond between magnesium AZ91 alloy and aluminium plasma sprayed coatings

    Czech Academy of Sciences Publication Activity Database

    Kubatík, Tomáš František; Pala, Zdeněk; Neufuss, Karel; Vilémová, Monika; Mušálek, Radek; Stoulil, J.; Slepička, P.; Chráska, Tomáš

    2015-01-01

    Roč. 282, November (2015), s. 163-170. ISSN 0257-8972 R&D Projects: GA ČR(CZ) GP14-31538P Institutional support: RVO:61389021 Keywords : Plasma spraying * AZ91 magnesium alloy * Aluminium * Metallurgical bond * X-ray diffraction Subject RIV: JK - Corrosion ; Surface Treatment of Materials Impact factor: 1.998, year: 2014 http://www.sciencedirect.com/science/article/pii/S0257897215303297

  16. Study on the plasma sprayed amorphous diopside and annealed fine-grained crystalline diopside

    Czech Academy of Sciences Publication Activity Database

    Ctibor, Pavel; Nevrlá, Barbara; Pala, Zdeněk; Sedláček, J.; Soumar, J.; Kubatík, Tomáš František; Neufuss, Karel; Vilémová, Monika; Medřický, Jan

    2015-01-01

    Roč. 41, č. 9 (2015), s. 10578-10586. ISSN 0272-8842 R&D Projects: GA ČR GB14-36566G Institutional support: RVO:61389021 Keywords : Dielectric properties * Plasma spraying * Diopside * Annealing Subject RIV: JH - Ceramics, Fire-Resistant Materials and Glass Impact factor: 2.605, year: 2014 http://www.sciencedirect.com/science/article/pii/S027288421500913X#

  17. Plasma sprayed manganeseecobalt spinel coatings: Process sensitivity on phase, electrical and protective performance

    Czech Academy of Sciences Publication Activity Database

    Han Jung, S.; Pala, Zdeněk; Sampath, S.

    2016-01-01

    Roč. 304, February (2016), s. 234-243. ISSN 0378-7753 R&D Projects: GA ČR GB14-36566G Institutional support: RVO:61389021 Keywords : Interconnect protection * Cr-poisoning * Manganese cobalt spinel * Electrical conductivity * Plasma spray Subject RIV: JE - Non-nuclear Energetics, Energy Consumption ; Use Impact factor: 6.217, year: 2014 http://www.sciencedirect.com/science/article/pii/S0378775315305383

  18. Photocatalytic activity of visible-light-active iron-doped coatings prepared by plasma spraying

    Czech Academy of Sciences Publication Activity Database

    Ctibor, Pavel; Pala, Zdeněk; Štengl, Václav; Mušálek, Radek

    2014-01-01

    Roč. 40, č. 1 (2014), s. 2365-2372. ISSN 0272-8842 R&D Projects: GA AV ČR IAAX00430803 Institutional support: RVO:61389021 ; RVO:61388980 Keywords : Spectroscopy * Bandgap * Plasma spraying * Photocatalysis * TiO2–Fe2O3 Subject RIV: JH - Ceramics, Fire-Resistant Materials and Glass; BM - Solid Matter Physics ; Magnetism (UACH-T) Impact factor: 2.605, year: 2014 http://www.sciencedirect.com/science/article/pii/S0272884213009541#

  19. Comparative Evaluation of Osseointegration of Dental Endodontic Implants with and without Plasma- Sprayed Hydroxy apatite Coating

    OpenAIRE

    Moosavi SB.; Fathi MH. BS; MSC; Feizi Gh; Mortazavi V

    2001-01-01

    Bone osseointegration around dental implant can cause earlier stabilization and fixation of implant and reduce healing time. Hydroxyapatite coating can affect bone osseointegration and enhance its rates. The aim of this study was comparison of osseointegration between plasma sprayed hydroxyapatite coated and uncoated dental implants in cats. Four endodontic implants including, vitallium and two stainless steel with and without hydroxyapatite coating were prepared and placed in mandibular cani...

  20. Finite element analysis of residual stress in plasma-sprayed ceramic

    International Nuclear Information System (INIS)

    Residual stress in a ZrO2-Y2O3 ceramic coating resulting from the plasma spraying operation is calculated. The calculations were done using the finite element method. Both thermal and mechanical analysis were performed. The resulting residual stress field was compared to the measurements obtained by Hendricks and McDonald. Reasonable agreement between the predicted and measured moment occurred. However, the resulting stress field is not in pure bending

  1. Composite Coatings of Alumina-based Ceramics and Stainless Steel Manufactured by Plasma Spraying

    Czech Academy of Sciences Publication Activity Database

    Ctibor, Pavel; Ageorges, H.; Neufuss, Karel; Zahálka, F.

    2009-01-01

    Roč. 15, č. 2 (2009), s. 108-114. ISSN 1392-1320 R&D Projects: GA AV ČR 1QS200430560 Institutional research plan: CEZ:AV0Z20430508 Keywords : Cermet * plasma spraying * microstructure * elastic modulus * wear resistance Subject RIV: JH - Ceramics, Fire-Resistant Materials and Glass Impact factor: 0.299, year: 2009 http://internet.ktu.lt/en/science/journals/medz/medz0-97.html#Composite_Coatings_

  2. The Influence of Interface Characteristics on the Adhesion/Cohesion of Plasma Sprayed Tungsten Coatings

    Czech Academy of Sciences Publication Activity Database

    Matějíček, Jiří; Vilémová, Monika; Mušálek, Radek; Sachr, P.; Horník, J.

    2013-01-01

    Roč. 3, č. 2 (2013), s. 108-125. ISSN 2079-6412 R&D Projects: GA ČR(CZ) GAP108/12/1872; GA MPO FR-TI2/702 Grant ostatní: EFDA(XE) WP12-MAT-01-HHFM Institutional support: RVO:61389021 Keywords : Tungsten * plasma spraying * adhesion * cohesion * PVD * interlayers Subject RIV: JG - Metallurgy http://www.mdpi.com/2079-6412/3/2/108

  3. Synthesis of mullite-based coatings from alumina and zircon powder mixtures by plasma spraying and laser remelting

    International Nuclear Information System (INIS)

    A mechanical mixture of alumina and pulverized zircon sand in 3:2 M ratio has been plasma sprayed to obtain mullite coating. Thereafter, the top layer of the coating has been remelted using laser. The presence of a mullite phase in the as-sprayed and laser remelted coatings has been confirmed qualitatively using X-ray diffraction. Both as-sprayed and laser remelted coatings have been characterized for their microstructure, hardness and porosity. The ultrafine grain structure of the coating produced by rapid quenching has been analyzed using transmission electron microscope. Presence of a mullite phase in the coatings has also been confirmed using small angle electron diffraction. Laser remelting has resulted in an appreciable reduction in porosity and increase in hardness in the coatings. - Highlights: • Mullite has been produced by plasma spraying of alumina–zircon powder mixture. • As sprayed coating shows good integrity. • Laser remelting reduced porosity and increased coating hardness

  4. Synthesis of mullite-based coatings from alumina and zircon powder mixtures by plasma spraying and laser remelting

    Energy Technology Data Exchange (ETDEWEB)

    Hazra, S. [Integrated Test Range, Chandipur, Balasore, Odisha 756025 (India); Das, J. [Department of Metallurgical and Materials Engineering, IIT Kharagpur, 721302 (India); Bandyopadhyay, P.P., E-mail: ppb@mech.iitkgp.ernet.in [Department of Mechanical Engineering, IIT Kharagpur, 721302 (India)

    2015-03-15

    A mechanical mixture of alumina and pulverized zircon sand in 3:2 M ratio has been plasma sprayed to obtain mullite coating. Thereafter, the top layer of the coating has been remelted using laser. The presence of a mullite phase in the as-sprayed and laser remelted coatings has been confirmed qualitatively using X-ray diffraction. Both as-sprayed and laser remelted coatings have been characterized for their microstructure, hardness and porosity. The ultrafine grain structure of the coating produced by rapid quenching has been analyzed using transmission electron microscope. Presence of a mullite phase in the coatings has also been confirmed using small angle electron diffraction. Laser remelting has resulted in an appreciable reduction in porosity and increase in hardness in the coatings. - Highlights: • Mullite has been produced by plasma spraying of alumina–zircon powder mixture. • As sprayed coating shows good integrity. • Laser remelting reduced porosity and increased coating hardness.

  5. Mechanical and Tribological Behavior of Ni(Al)-Reinforced Nanocomposite Plasma Spray Coatings

    Science.gov (United States)

    Movahedi, B.

    2014-02-01

    The mechanical and tribological behavior and microstructural evolutions of the Ni(Al)-reinforced nanocomposite plasma spray coatings were studied. At first, the feedstock Ni(Al)-15 wt.% (Al2O3-13% TiO2) nanocomposite powders were prepared using low-energy mechanical milling of the pure Ni and Al powders as well as Al2O3-13% TiO2 nanoparticle mixtures. The characteristics of the powder particles and the prepared coatings depending on their microstructures were examined in detail. The results showed that the feedstock powders after milling contained only α-Ni solid solution with no trace of the intermetallic phase. However, under the air plasma spraying conditions, the NiAl intermetallic phase in the α-Ni solid solution matrix appeared. The lack of nickel aluminide formation during low-energy ball milling is beneficial hence, the exothermic reaction can occur between Ni and Al during plasma spraying, improving the adhesive strength of the nanocomposite coatings. The results also indicated that the microhardness of the α-Ni phase was 3.91 ± 0.23 GPa and the NiAl intermetallic phase had a mean microhardness of 5.69 ± 0.12 GPa. The high microhardness of the nanocomposite coatings must be due to the presence of the reinforcing nanoparticles. Due to the improvement in mechanical properties, the Ni(Al) nanocomposite coatings showed significant modifications in wear resistance with low frictional coefficient.

  6. Influence of Glass Content on Damping Properties of Plasma-Sprayed Mixtures of Zirconia and Glass

    Science.gov (United States)

    Torvik, P. J.; Henderson, J. P.

    2012-07-01

    The addition by vacuum infiltration of small quantities of a polymer has been found to increase significantly the ability of a plasma-sprayed coating to dissipate vibratory energy at temperatures in the glassy-rubbery transition range of the polymer. As vitreous enamels and glasses undergo a glassy transition, but at much higher temperatures, the addition of a small amount of glass to a ceramic has the potential of providing high damping at such temperatures. Mixtures of yttria-stabilized zirconia (YSZ) and a glass frit were plasma sprayed on specimens with bond coats. Measures of system response (resonant frequencies and loss factors) were extracted from frequency responses to excitations of cantilever beam specimens over a range of excitation amplitudes. Comparisons of values determined before and after coating were used to determine the damping properties of the coatings alone as functions of strain, at temperatures of special interest. Emphasis was given to identifying the lowest level of glass giving significantly more damping than that of the plasma-sprayed ceramic alone. Coatings with weight fractions of 5, 2, 1, ½, and 0% glass were tested. The inclusion of glass at all weight fractions considered was found to yield significant increases in both the stiffness and dissipation of the coatings.

  7. Numerical analysis of flow characteristics of an atmospheric plasma torch

    CERN Document Server

    Kim, Y J; Han, J G; Kim, Youn J.; Kim, You-Jae

    2004-01-01

    The atmospheric plasma is regarded as an effective method for surface treatments because it can reduce the period of process and does not need expensive vacuum apparatus. The performance of non-transferred plasma torches is significantly depended on jet flow characteristics out of the nozzle. In order to produce the high performance of a torch, the maximum discharge velocity near an annular gap in the torch should be maintained. Also, the compulsory swirl is being produced to gain the shape that can concentrate the plasma at the center of gas flow. Numerical analysis of two different mathematical models used for simulating plasma characteristics inside an atmospheric plasma torch is carried out. A qualitative comparison is made in this study to test the accuracy of these two different model predictions of an atmospheric plasma torch. Numerical investigations are carried out to examine the influence of different model assumptions on the resulting plasma characteristics. Significant variations in the results in...

  8. Plasma sprayed TiO2: The influence of power of an electric supply on particle parameters in the flight and character of sprayed coating

    Czech Academy of Sciences Publication Activity Database

    Ctibor, Pavel; Hrabovský, Milan

    2010-01-01

    Roč. 30, č. 15 (2010), s. 3131-3136. ISSN 0955-2219 R&D Projects: GA AV ČR IAAX00430803 Institutional research plan: CEZ:AV0Z20430508 Keywords : Plasma spraying * DC plasma torch * Power supply * TiO2 * Wear testing * Bandgap Subject RIV: JH - Ceramics, Fire-Resistant Materials and Glass Impact factor: 2.574, year: 2010

  9. Optimization of atmospheric plasma spray process parameters by orthogonal experimental design for Al2O3-13wt.%TiO2 coating%正交试验法优化大气等离子喷涂Al2O3-13wt.%TiO2涂层的工艺参数

    Institute of Scientific and Technical Information of China (English)

    曾伶; 陈丽梅; 李强

    2012-01-01

    Plasma spray process parameters for Al2O3-13wt.%TiO2(AT13) ceramic coating on AISI1045 steel substrate were optimized by orthogonal experimental design based on microhardness and wear resistance of the coating. For the spraying distance of 80 mm, the powder feed rate of 2.4 kg · H-1, orthogonal experimental design method was used to study the influence of primary gas (Ar) flow rate, arc current and arc voltage on the properties·of coating. The results indicate that primary gas flow rate is the most influential factor for microstructure and properties of the coating, the optimized spray parameters are primary gas flow rate of 45 slm, arc current of 550 A, arc voltage of 65 V.%基于涂层显微硬度和磨损抗力,利用正交试验设计方法对45号钢基体表面等离子喷涂Al2O3-13wt.%TiO2( AT13)涂层的工艺参数进行优化.在保持喷涂距离80 mm、送粉量2.4 kg h-1的条件下,研究了工艺参数主气流量(氩气)、电弧电流、电弧电压对涂层性能的影响.结果表明,主气流量是影响涂层组织、性能的最主要因素,电流、电压次之.在本试验条件下,喷涂AT13陶瓷涂层的优化工艺参数为:主气流量45 slm,电流550 A,电压65 V.

  10. In Situ Fabrication of AlN Coating by Reactive Plasma Spraying of Al/AlN Powder

    Directory of Open Access Journals (Sweden)

    Mohammed Shahien

    2011-10-01

    Full Text Available Reactive plasma spraying is a promising technology for the in situ formation of aluminum nitride (AlN coatings. Recently, it became possible to fabricate cubic-AlN-(c-AlN based coatings through reactive plasma spraying of Al powder in an ambient atmosphere. However, it was difficult to fabricate a coating with high AlN content and suitable thickness due to the coalescence of the Al particles. In this study, the influence of using AlN additive (h-AlN to increase the AlN content of the coating and improve the reaction process was investigated. The simple mixing of Al and AlN powders was not suitable for fabricating AlN coatings through reactive plasma spraying. However, it was possible to prepare a homogenously mixed, agglomerated and dispersed Al/AlN mixture (which enabled in-flight interaction between the powder and the surrounding plasma by wet-mixing in a planetary mill. Increasing the AlN content in the mixture prevented coalescence and increased the nitride content gradually. Using 30 to 40 wt% AlN was sufficient to fabricate a thick (more than 200 µm AlN coating with high hardness (approximately 1000 Hv. The AlN additive prevented the coalescence of Al metal and enhanced post-deposition nitriding through N2 plasma irradiation by allowing the nitriding species in the plasma to impinge on a larger Al surface area. Using AlN as a feedstock additive was found to be a suitable method for fabricating AlN coatings by reactive plasma spraying. Moreover, the fabricated coatings consist of hexagonal (h-AlN, c-AlN (rock-salt and zinc-blend phases and certain oxides: aluminum oxynitride (Al5O6N, cubic sphalerite Al23O27N5 (ALON and Al2O3. The zinc-blend c-AlN and ALON phases were attributed to the transformation of the h-AlN feedstock during the reactive plasma spraying. Thus, the zinc-blend c

  11. Splat Morphology and Influence of Feeding Rate During Reactive Plasma Spray of Aluminum Powder

    Science.gov (United States)

    Shahien, Mohammed; Yamada, Motohiro; Fukumoto, Masahiro

    2016-05-01

    Fabrication of aluminum nitride (AlN) coatings using conventional plasma spraying processes directly has been deemed impossible. It is attributed to the thermal decomposition of the AlN feedstock particles during spraying without a stable melting phase. Using the reactivity of the plasma (reactive plasma spraying: RPS) showed a promising consideration for in situ formation of AlN thermally sprayed coatings. Several AlN-based coatings were fabricated through the RPS of aluminum powders in the N2/H2 plasma. The focus of this study is in discussing the morphology of splat deposition during the nitriding of Al particles. Furthermore, the influence of the feeding rate during the RPS and nitriding of Al powders will be investigated. The nitride content, as well as the unreacted molten Al phase, strongly influences splat deposition and morphology during the RPS of Al. The collected splats can be divided into reacted, partially reacted, and unreacted splats. The reacted splats tend to show a disk or egg-shell shape. The partially reacted mainly had outside nitride shells and an unreacted molten Al part in the center. The unreacted splats tended to show a splash shape. The main controlling factor is the time of the droplet impact on the substrate during the reaction sequence. The particle size and spray distance showed significant effects on the splat formation due to their effect on the nitriding conversion and the melting behavior of the particles during RPS nitriding. The powder feeding rate was investigated through increasing the injection rate and by using a low carrier gas flow rate. Increasing the powder feeding rate significantly improved the coating thickness. However, it suppressed the nitriding conversion of the large Al particles. Thus, with increasing the amount of the powder in the plasma, the Al molten particles are easily aggregated and agglomerate together upon colliding on the substrate with an AlN shell on the surface. This prevents the N2 from having

  12. Nonthermal Atmospheric Plasmas in Dental Restoration.

    Science.gov (United States)

    Liu, Y; Liu, Q; Yu, Q S; Wang, Y

    2016-05-01

    It is well known that the service life of contemporary composite restoration is unsatisfactory, and longevity of dentin bonding is one of the major culprits. Bonding is essentially a hybridization process in which dental substrate and adhesive resin interact with each other through an exchange process. Thus, the longevity of dentin bonding can only be improved with enhanced qualities in substrate, adhesive resin, and their interaction within the hybridization zone. This review aims to collect and summarize recent advances in utilizing nonthermal atmospheric plasmas (NTAPs)-a novel technology that delivers highly reactive species in a gaseous medium at or below physiologic temperature-to improve the durability of dentin bonding by addressing these 3 issues simultaneously. Overall, NTAP has demonstrated efficacies in improving a number of critical properties for dentin bonding, including deactivation of oral pathogens, modification of surface chemistry/properties, resin polymerization, improvement in adhesive-dentin interactions, and establishment of auxiliary bonding mechanism. While a few preliminary studies have indicated the benefit of NTAP to bond strength and stability, additional researches are warranted to employ knowledge acquired so far and to evaluate these properties in a systematic way. PMID:26848068

  13. Characterization of High-Velocity Single Particle Impacts on Plasma-Sprayed Ceramic Coatings

    Science.gov (United States)

    Kiilakoski, Jarkko; Lindroos, Matti; Apostol, Marian; Koivuluoto, Heli; Kuokkala, Veli-Tapani; Vuoristo, Petri

    2016-08-01

    High-velocity impact wear can have a significant effect on the lifetime of thermally sprayed coatings in multiple applications, e.g., in the process and paper industries. Plasma-sprayed oxide coatings, such as Cr2O3- and TiO2-based coatings, are often used in these industries in wear and corrosion applications. An experimental impact study was performed on thermally sprayed ceramic coatings using the High-Velocity Particle Impactor (HVPI) at oblique angles to investigate the damage, failure, and deformation of the coated structures. The impact site was characterized by profilometry, optical microscopy, and scanning electron microscopy (SEM). Furthermore, the connection between the microstructural details and impact behavior was studied in order to reveal the damage and failure characteristics at a more comprehensive level. Differences in the fracture behavior were found between the thermally sprayed Cr2O3 and TiO2 coatings, and a concept of critical impact energy is presented here. The superior cohesion of the TiO2 coating inhibited interlamellar cracking while the Cr2O3 coating suffered greater damage at high impact energies. The HVPI experiment has proven to be able to produce valuable information about the deformation behavior of coatings under high strain rates and could be utilized further in the development of wear-resistant coatings.

  14. Characterization of High-Velocity Single Particle Impacts on Plasma-Sprayed Ceramic Coatings

    Science.gov (United States)

    Kiilakoski, Jarkko; Lindroos, Matti; Apostol, Marian; Koivuluoto, Heli; Kuokkala, Veli-Tapani; Vuoristo, Petri

    2016-06-01

    High-velocity impact wear can have a significant effect on the lifetime of thermally sprayed coatings in multiple applications, e.g., in the process and paper industries. Plasma-sprayed oxide coatings, such as Cr2O3- and TiO2-based coatings, are often used in these industries in wear and corrosion applications. An experimental impact study was performed on thermally sprayed ceramic coatings using the High-Velocity Particle Impactor (HVPI) at oblique angles to investigate the damage, failure, and deformation of the coated structures. The impact site was characterized by profilometry, optical microscopy, and scanning electron microscopy (SEM). Furthermore, the connection between the microstructural details and impact behavior was studied in order to reveal the damage and failure characteristics at a more comprehensive level. Differences in the fracture behavior were found between the thermally sprayed Cr2O3 and TiO2 coatings, and a concept of critical impact energy is presented here. The superior cohesion of the TiO2 coating inhibited interlamellar cracking while the Cr2O3 coating suffered greater damage at high impact energies. The HVPI experiment has proven to be able to produce valuable information about the deformation behavior of coatings under high strain rates and could be utilized further in the development of wear-resistant coatings.

  15. Low-Energy Plasma Spray (LEPS) Deposition of Hydroxyapatite/Poly-ɛ-Caprolactone Biocomposite Coatings

    Science.gov (United States)

    Garcia-Alonso, Diana; Parco, Maria; Stokes, Joseph; Looney, Lisa

    2012-01-01

    Thermal spraying is widely employed to deposit hydroxyapatite (HA) and HA-based biocomposites on hip and dental implants. For thick HA coatings (>150 μm), problems are generally associated with the build-up of residual stresses and lack of control of coating crystallinity. HA/polymer composite coatings are especially interesting to improve the pure HA coatings' mechanical properties. For instance, the polymer may help in releasing the residual stresses in the thick HA coatings. In addition, the selection of a bioresorbable polymer may enhance the coatings' biological behavior. However, there are major challenges associated with spraying ceramic and polymeric materials together because of their very different thermal properties. In this study, pure HA and HA/poly-ɛ-caprolactone (PCL) thick coatings were deposited without significant thermal degradation by low-energy plasma spraying (LEPS). PCL has never been processed by thermal spraying, and its processing is a major achievement of this study. The influence of selected process parameters on microstructure, composition, and mechanical properties of HA and HA/PCL coatings was studied using statistical design of experiments (DOE). The HA deposition rate was significantly increased by the addition of PCL. The average porosity of biocomposite coatings was slightly increased, while retaining or even improving in some cases their fracture toughness and microhardness. Surface roughness of biocomposites was enhanced compared with HA pure coatings. Cell culture experiments showed that murine osteoblast-like cells attach and proliferate well on HA/PCL biocomposite deposits.

  16. Plasma Spraying of Silica-Rich Calcined Clay Shale

    Czech Academy of Sciences Publication Activity Database

    Dubský, Jiří; Chráska, Tomáš; Pala, Zdeněk; Nevrlá, Barbara; Chráska, Pavel

    2014-01-01

    Roč. 23, č. 4 (2014), s. 732-741. ISSN 1059-9630 R&D Projects: GA ČR GAP107/12/1922; GA ČR(CZ) GAP108/12/1872 Institutional support: RVO:61389021 Keywords : clay shale * crystallinity * grain size * mullite * water stabilized plasma * x-ray diffraction Subject RIV: JH - Ceramics, Fire-Resistant Materials and Glass Impact factor: 1.344, year: 2014 http://link.springer.com/article/10.1007%2Fs11666-014-0076-3

  17. Charge dependence of the plasma travel length in atmospheric-pressure plasma

    Science.gov (United States)

    Yambe, Kiyoyuki; Konda, Kohmei; Masuda, Seiya

    2016-06-01

    Plasma plume is generated using a quartz tube, helium gas, and foil electrode by applying AC high voltage under the atmosphere. The plasma plume is released into the atmosphere from inside of the quartz tube and is seen as the continuous movement of the plasma bullet. The travel length of plasma bullet is defined from plasma energy and force due to electric field. The drift velocity of plasma bullet has the upper limit under atmospheric-pressure because the drift velocity is determined from the balance between electric field and resistive force due to collisions between plasma and air. The plasma plume charge depends on the drift velocity. Consequently, in the laminar flow of helium gas flow state, the travel length of the plasma plume logarithmically depends on the plasma plume charge which changes with both the electric field and the resistive force.

  18. Fabrication of gas turbine water-cooled composite nozzle and bucket hardware employing plasma spray process

    Energy Technology Data Exchange (ETDEWEB)

    Schilke, Peter W. (4 Hempshire Ct., Scotia, NY 12302); Muth, Myron C. (R.D. #3, Western Ave., Amsterdam, NY 12010); Schilling, William F. (301 Garnsey Rd., Rexford, NY 12148); Rairden, III, John R. (6 Coronet Ct., Schenectady, NY 12309)

    1983-01-01

    In the method for fabrication of water-cooled composite nozzle and bucket hardware for high temperature gas turbines, a high thermal conductivity copper alloy is applied, employing a high velocity/low pressure (HV/LP) plasma arc spraying process, to an assembly comprising a structural framework of copper alloy or a nickel-based super alloy, or combination of the two, and overlying cooling tubes. The copper alloy is plamsa sprayed to a coating thickness sufficient to completely cover the cooling tubes, and to allow for machining back of the copper alloy to create a smooth surface having a thickness of from 0.010 inch (0.254 mm) to 0.150 inch (3.18 mm) or more. The layer of copper applied by the plasma spraying has no continuous porosity, and advantageously may readily be employed to sustain a pressure differential during hot isostatic pressing (HIP) bonding of the overall structure to enhance bonding by solid state diffusion between the component parts of the structure.

  19. Neutron and X-ray diffraction of plasma-sprayed zirconia-yttria thermal barrier coatings

    Science.gov (United States)

    Shankar, N. R.; Herman, H.; Singhal, S. P.; Berndt, C. C.

    1984-01-01

    ZrO2-7.8mol. pct. YO1.5, a fused powder, and ZrO2-8.7mol. pct. YO1.5, a prereacted powder, were plasma-sprayed onto steel substrates. Neutron diffraction and X-ray diffraction of the as-received powder, the powder plasma sprayed into water, as-sprayed coatings, and coatings heat-treated for 10 and 100 h were carried out to study phase transformations and ordering of the oxygen ions on the oxygen sublattice. The as-received fused powder has a much lower monoclinic percentage than does the pre-reacted powder, this resulting in a much lower monoclinic percentage in the coating. Heat treatment increases the percentages of the cubic and monoclinic phases, while decreasing the tetragonal content. An ordered tetragonal phase is detected by the presence of extra neutron diffraction peaks. These phase transformations and ordering will result in volume changes. The implications of these transformations on the performance of partially stabilized zirconia thermal barrier coatings is discussed.

  20. Microwave absorption property of plasma spray W-type hexagonal ferrite coating

    International Nuclear Information System (INIS)

    In order to enhance the adhesion strength of microwave absorbing materials, W-type hexagonal ferrite coating is fabricated by plasma spray. The feedstock of ferrite powders is synthesized by solid-state reaction and spray dried process. Microstructures of the coating are analyzed using X-ray diffraction (XRD), scanning electron microscopy (SEM) and energy dispersive spectra (EDS). Hexagonal ferrite coating is successfully deposited on the substrate with adhesion strength of 28 MPa. The magnetic property of ferrite samples is measured using vibrating sample magnetometer (VSM). Saturation magnetization of the ferrite coating is lower than ferrite powder. Reflection loss of the hexagonal ferrite coating is measured in frequency of 2–18 GHz. The result shows that the coating is suitable for electromagnetic wave absorbers in Ku-band. - Highlights: • W-type hexagonal ferrite coating was fabricated through plasma spray. • The adhesive strength of the coating reached about 28 MPa. • The coating would be suitable for electromagnetic wave absorbers in the Ku-band

  1. Carbide Dissolution/Carbon Loss as a Function of Spray Distance in Unshrouded/Shrouded Plasma Sprayed Cr3C2-NiCr Coatings

    Science.gov (United States)

    Matthews, S.

    2015-02-01

    Thermal spraying of Cr3C2-NiCr composites generates varying degrees of carbide dissolution into the Ni binder. During high-temperature exposure, the carbide dissolution zones precipitate high concentrations of small carbides which develop into finely structured networks. This raises the possibility of producing unique tailored carbide composite structures through the generation of controlled carbide dissolution and appropriate heat treatment. The first step in this process is to produce a supersaturated Ni-Cr-C solid solution from which the carbide phase could be precipitated. In a previous work, a broad range of plasma parameters were trialed to assess their effect on the degree of carbide dissolution at a fixed spray distance of 100 mm. The current two-part work builds on the most promising plasma parameters from those trials. In Part 1 of this two-part article series, the effect of spray distance on the extent of carbide dissolution and carbon loss during high energy plasma spraying was investigated. The effectiveness of solid shield and gas shrouding is contrasted, and the mechanisms by which they influence the degree of decarburization discussed.

  2. Plasma Spray-Physical Vapor Deposition (PS-PVD) of Ceramics for Protective Coatings

    Science.gov (United States)

    Harder, Bryan J.; Zhu, Dongming

    2011-01-01

    In order to generate advanced multilayer thermal and environmental protection systems, a new deposition process is needed to bridge the gap between conventional plasma spray, which produces relatively thick coatings on the order of 125-250 microns, and conventional vapor phase processes such as electron beam physical vapor deposition (EB-PVD) which are limited by relatively slow deposition rates, high investment costs, and coating material vapor pressure requirements. The use of Plasma Spray - Physical Vapor Deposition (PS-PVD) processing fills this gap and allows thin (< 10 microns) single layers to be deposited and multilayer coatings of less than 100 microns to be generated with the flexibility to tailor microstructures by changing processing conditions. Coatings of yttria-stabilized zirconia (YSZ) were applied to NiCrAlY bond coated superalloy substrates using the PS-PVD coater at NASA Glenn Research Center. A design-of-experiments was used to examine the effects of process variables (Ar/He plasma gas ratio, the total plasma gas flow, and the torch current) on chamber pressure and torch power. Coating thickness, phase and microstructure were evaluated for each set of deposition conditions. Low chamber pressures and high power were shown to increase coating thickness and create columnar-like structures. Likewise, high chamber pressures and low power had lower growth rates, but resulted in flatter, more homogeneous layers

  3. The Influence of Interface Characteristics on the Adhesion/Cohesion of Plasma Sprayed Tungsten Coatings

    Directory of Open Access Journals (Sweden)

    Pavel Sachr

    2013-06-01

    Full Text Available Tungsten is the prime candidate material for plasma facing components of future fusion devices. Plasma spraying, with its ability to coat large areas, including non-planar surfaces, with a significant thickness, is a prospective fabrication technology for components subject to moderate heat loads, e.g., the first wall of the Demonstration Reactor (DEMO. The functionality of such coatings is critically dependent on their adhesion to the underlying material. This in turn, is influenced by a variety of processing-related factors, chief among them being the state of the interface. In this study, the effects of two factors—surface roughness and the presence of thin interlayers—were investigated. Two different levels of roughness of steel substrates were induced by grit blasting, and two thin interlayers—titanium (Ti and tungsten (W—were applied by physical vapor deposition prior to plasma spraying of W by a Water Stabilized Plasma (WSP torch. Coating adhesion was determined by a shear adhesion test. The structures of the coatings and the interfaces, as well as the characteristics of the fractured surfaces, were observed by SEM.

  4. Characterization of a steam plasma jet at atmospheric pressure

    International Nuclear Information System (INIS)

    An atmospheric steam plasma jet generated by an original dc water plasma torch is investigated using electrical and spectroscopic techniques. Because it directly uses the water used for cooling electrodes as the plasma-forming gas, the water plasma torch has high thermal efficiency and a compact structure. The operational features of the water plasma torch and the generation of the steam plasma jet are analyzed based on the temporal evolution of voltage, current and steam pressure in the arc chamber. The influence of the output characteristics of the power source, the fluctuation of the arc and current intensity on the unsteadiness of the steam plasma jet is studied. The restrike mode is identified as the fluctuation characteristic of the steam arc, which contributes significantly to the instabilities of the steam plasma jet. In addition, the emission spectroscopic technique is employed to diagnose the steam plasma. The axial distributions of plasma parameters in the steam plasma jet, such as gas temperature, excitation temperature and electron number density, are determined by the diatomic molecule OH fitting method, Boltzmann slope method and Hβ Stark broadening, respectively. The steam plasma jet at atmospheric pressure is found to be close to the local thermodynamic equilibrium (LTE) state by comparing the measured electron density with the threshold value of electron density for the LTE state. Moreover, based on the assumption of LTE, the axial distributions of reactive species in the steam plasma jet are estimated, which indicates that the steam plasma has high chemical activity.

  5. Structure and wear resistance of plasma sprayed coatings from composite aluminium powders with dispersion phases

    International Nuclear Information System (INIS)

    Composite aluminium powders with dispersion ceramic and ceramic-metallic phases were obtained by the mechanical alloying in the rotary-vibration mill. Parameters of obtaining powders and their microstructure and morphology were characterized. technological parameters of plasma spraying of coatings from the composite powders formed were determined. Investigation results of abrasion and erosion wear resistance of coatings are presented. The structure of coatings obtained from the composite of the powders of the Al-Ni-SiC, Al-Ti-SiC type also contains intermetallic phases formed 'in situ' reaction during thermal spraying. It has been found, that abrasion and erosion wear resistance of coatings is connected with the type and volume fraction dispersion phases strengthening the coating matrix. (author)

  6. In vitro dissolution of plasma-sprayed hydroxyapatite coatings with different characteristics: experimental study and modeling

    International Nuclear Information System (INIS)

    The dissolution of plasma-sprayed hydroxyapatite (PHA) coatings with different characteristics, produced by various spraying conditions, in a Tris-buffered solution at pH 7.4 was experimentally studied through the measurement of the release of calcium ions. The phase composition of the coatings at surface and interface, and the porosity were evaluated. The analytical modeling revealed that the calcium dissolution process was composed of two stages. The first stage was found to be both surface and diffusion controlled. The second stage was an exactly diffusion-controlled dissolution. In the first stage, the rate of dissolution and the solubility of the coatings with minimum contents of impurity phases were mainly influenced by the contents of recrystallized HA (RHA) and amorphous calcium phosphate (ACP). It is suggested that the optimized values of the ACP and the RHA at the coating surface can tend to encourage the early fixation properties of the PHA coatings

  7. Preparation and Properties of Plasma Spraying Cu-Al2O3 Gradient Coatings

    Institute of Scientific and Technical Information of China (English)

    Ali LEI; Nan DONG; Lajun FENG

    2007-01-01

    In order to overcome the limitations of low adhesion strength and poor thermal-shock resistance of pure ceramic coatings, Cu-Al2O3 gradient coatings were fabricated by plasma spraying. The microstructure and distribution of Cu-Al2O3 gradient coatings were analyzed. The adhesion strength, thermal-shock resistance and porosity of the coatings were tested. The results show that the composition of the gradient coatings has a gradient distribution along the thickness of coatings. As copper has a relatively low melting point and the molten copper has good wettability on the surface of Al2O3, it can be melted sufficiently and could fill the interstices and pores among the spraying particles effectively, thus improves the adhesion strength, thermal shock resistance and reduces the porosity. The adhesion strength of the gradient coating is 15.2 MPa which is two times of that of the double-layer structure coating.

  8. Investigation on in-flight particle velocity in supersonic plasma spraying

    Institute of Scientific and Technical Information of China (English)

    Li Changqing; Ma Shining; Ye Xionglin

    2005-01-01

    In-flight particle velocity and flux distribution were measured using CCD thermal spray monitor system during supersonic plasma spray processing with nano-structured Al203-TiO2 feed stocks. According to the results of particle flux measurement, the largest radian of the divergent particle stream is about 0. 2. Within the measuring range, top speed of inflight particles reached 800 m/s. Particle acceleration was accomplished within 4 cm down stream of the nozzle. Average particle velocity ( about 450 m/s) exceeded local sound speed (340 m/s) even at a mean standoff distance of 17 cm. With increasing mean standoff distance, average velocity of in-flight particle decreased according to a parabolic rule approximately.Image diagnosis showed that the result of in-flight particle velocity measurement is credible.

  9. Thermo-Mechanical Calculation of Vacuum Plasma Spraying Tungsten Coating as the Plasma Facing Material for Tokamak Device

    Institute of Scientific and Technical Information of China (English)

    朱大焕; 刘洋; 陈俊凌; 鄢容

    2012-01-01

    Thermo-mechanical simulation of the vacuum plasma spraying tungsten (VPS-W) coating on the actively cooled CuCrZr substrate under the relevant quasi-stationary heat load and transient heat flux for tokamak device, is conducted by finite element analysis (FEA). It is shown that the failure of copper softening is likely to occur at the W/Cu compliant interlayer under a typical quasi-stationary heat load and the surface failure of plastic yield damage to occur at the surface edge under a transient heat flux. In addition, the critical transient heat flux for melting is approximately 0.75 MJ/m2 for about 0.5 ms. All these results are useful for the design of the plasma facing components (PFCs) and the plasma operation in the future.

  10. Requirements for plasma synthesis of nanocrystals at atmospheric pressures

    International Nuclear Information System (INIS)

    While well-defined high quality semiconductor nanocrystals have been synthesized successfully in low pressure nonthermal plasmas, moving the field of plasma nanoparticle synthesis to atmospheric pressures is important for lowering its cost and making the process attractive for some industrial applications. Here we present a heating and charging model for silicon nanoparticles during their synthesis in plasmas maintained over a wide range of pressures (10 − 105 Pa). We consider three collisionality regimes and determine the dominant contribution of each regime to heating and charging of nanoparticles under various plasma conditions. For plasmas maintained at atmospheric pressures we find that the ion current is mainly due to the collisional hydrodynamic contribution. Based on the model, we predict that the formation of nanocrystals at atmospheric pressure requires significantly higher plasma densities than those at low pressures. Strong nanoparticle cooling at atmospheric pressures necessitates high ion densities to reach temperatures required for crystallization of nanoparticles. Using experimentally determined plasma properties from the literature we estimate the nanoparticle temperature that can be achieved during synthesis at atmospheric pressures and predict that temperatures well above those required for crystallization can be achieved. Based on these results we suggest design principles for nanocrystal synthesis at atmospheric pressures. (paper)

  11. Modification of the phase composition and structure of the quasicrystalline Al-Cu-Fe alloy prepared by plasma spraying

    Science.gov (United States)

    Lepeshev, A. A.; Bayukov, O. A.; Rozhkova, E. A.; Karpov, I. V.; Ushakov, A. V.; Fedorov, L. Yu.

    2015-02-01

    The structural-phase state of quasicrystalline coatings of the Al-Cu-Fe alloy produced under different thermal conditions of plasma spraying (different contact temperatures T k of the substrate) has been investigated. It has been shown that sprayed coatings are heterophase with the dominant content of the icosahedral ψ and cubic β phases, the formation and fractional ratio of which depend on spraying conditions. The distribution of probabilities P(QS) of quadrupole splitting in experimental γ-resonance spectra has been analyzed. The dependence of hyperfine interaction parameters (QS, A) on spraying conditions of the coating has been established. Five nonequivalent positions of resonant iron atoms, the appearance and filling of which are determined by spraying conditions, have been revealed.

  12. The Characteristic of Plasma Torch Designed for the Very Low-Pressure Plasma Spraying%超低压等离子喷涂喷嘴设计与喷枪特性

    Institute of Scientific and Technical Information of China (English)

    高阳; 杨德明

    2011-01-01

    相比大气等离子喷涂(APS),超低压等离子喷涂(VLPPS)在喷嘴出口处的自由区域对粉末的加热能力较低。目前,大多数超低压等离子喷涂设备采用大功率等离子喷枪,电弧电流高达2500A,以补偿加热能力较低的缺点,然而这样对等离子喷枪及其辅助设备要求较高。根据低压环境下的等离子体特性,设计了内送粉变径阳极等离子喷枪。本研究使用热焓探针系统测量了低压以及超低压状态下等离子体内部压力变化。在真空室压力为1000Pa,电流为500~600A,电压为50V时,制备了SUS316不锈钢涂层。结果表明:在适当的条件下涂层呈现类似结构材料的等轴晶组织。%In contrast with the atmosphere plasma spraying (APS), the very low pressure plasma spraying (VLPPS) exhibited lower heating ability for the feed materials at plasma freoe region exit of nozzle. Most very low pressure plasma spraying at the present usually are adopted a high power plasma gun which operated at great arc currents up to 2500A to remedy a lower heating ability, thus result in a series problems not only for the plasma torch but also for associated facility. According to the characteristic of plasma spray in the low pressure environment we designed a plasma torch with separating anode and nozzle, and the powder injected to the plasma jets is from inside nozzle intake. In this study, the pressures in the plasma gases intake, nozzle intake and out of the plasma torch were measured by enthalpy probe, respectively. For the practice, SUS 316 stainless steel coatings were prepared at plasma currents of 500-600A and arc voltage of 50V and the chamber pressure of 1000 Pa, the results indicated that the coatings with the equiaxed microstructure could deposited in the appropriate conditions.

  13. Simulation on change of generic satellite radar cross section via artificially created plasma sprays

    Science.gov (United States)

    Chung, Shen Shou Max; Chuang, Yu-Chou

    2016-06-01

    Recent advancements in antisatellite missile technologies have proven the effectiveness of such attacks, and the vulnerability of satellites in such exercises inspires a new paradigm in RF Stealth techniques suitable for satellites. In this paper we examine the possibility of using artificially created plasma sprays on the surface of the satellite’s main body to alter its radar cross section (RCS). First, we briefly review past research related to RF Stealth using plasma. Next, we discuss the physics between electromagnetic waves and plasma, and the RCS number game in RF Stealth design. A comparison of RCS in a generic satellite and a more complicated model is made to illustrate the effect of the RCS number game, and its meaning for a simulation model. We also run a comparison between finite-difference-time-domain (FDTD) and multilevel fast multipole method (MLFMM) codes, and find the RCS results are very close. We then compare the RCS of the generic satellite and the plasma-covered satellite. The incident radar wave is a differentiated Gaussian monopulse, with 3 dB bandwidth between 1.2 GHz and 4 GHz, and we simulate three kinds of plasma density, with a characteristic plasma frequency ω P  =  0.1, 1, and 10 GHz. The electron-neutral collision frequency ν en is set at 0.01 GHz. We found the RCS of plasma-covered satellite is not necessarily smaller than the originally satellite. When ω P is 0.1 GHz, the plasma spray behaves like a dielectric, and there is minor reduction in the RCS. When ω P is 1 GHz, the X-Y cut RCS increases. When ω P is 10 GHz, the plasma behaves more like a metal to the radar wave, and stronger RCS dependency to frequency appears. Therefore, to use plasma as an RCS adjustment tool requires careful fine-tuning of plasma density and shape, in order to achieve the so-called plasma stealth effect.

  14. The structure and thermal properties of plasma-sprayed beryllium for the International Thermonuclear Experimental Reactor (ITER)

    International Nuclear Information System (INIS)

    Plasma spraying is being studied for in situ repair of damaged Be and W plasma facing surfaces for ITER, the next generation magnetic fusion energy device, and is also being considered for fabricating Be and W plasma-facing components for the first wall of ITER. Investigators at LANL's Beryllium Atomization and Thermal Spray Facility have concentrated on investigating the structure-property relation between as-deposited microstructures of plasma sprayed Be coatings and resulting thermal properties. In this study, the effect of initial substrate temperature on resulting thermal diffusivity of Be coatings and the thermal diffusivity at the coating/Be substrate interface (interface thermal resistance) was investigated. Results show that initial Be substrate temperatures above 600 C can improve the thermal diffusivity of the Be coatings and minimize any thermal resistance at the interface between the Be coating and Be substrate

  15. Perspectives on atmospheric-pressure plasmas for nanofabrication

    International Nuclear Information System (INIS)

    Low-pressure, low-temperature plasmas are widely used for materials applications in industries ranging from electronics to medicine. To avoid the high costs associated with vacuum equipment, there has always been a strong motivation to operate plasmas at higher pressures, up to atmospheric. However, high-pressure operation of plasmas often leads to instabilities and gas heating, conditions that are unsuitable for materials applications. The recent development of microscale plasmas (i.e. microplasmas) has helped realize the sustainment of stable, non-thermal plasmas at atmospheric pressure and enable low-cost materials applications. There has also been an unexpected benefit of atmospheric-pressure operation: the potential to fabricate nanoscale materials which is not possible by more conventional, low-pressure plasmas. For example, in a high-pressure environment, nanoparticles can be nucleated in the gas phase from vapour (or solid metal) precursors. Alternatively, non-thermal, atmospheric-pressure plasmas can be coupled with liquids such as water or ethanol to nucleate and modify solution-phase nanoparticles. In this perspective paper, we review some of these recent efforts and provide an outlook for the rapidly emerging field of atmospheric-pressure plasmas for nanofabrication.

  16. Processing and temperature-dependent properties of plasma-sprayed tungsten-stainless steel composites

    Energy Technology Data Exchange (ETDEWEB)

    Matejicek, JirI; Boldyryeva, Hanna [Institute of Plasma Physics, Prague (Czech Republic)], E-mail: jmatejic@ipp.cas.cz

    2009-12-15

    Tungsten-stainless steel (W+SS) composites and functionally graded materials (FGMs) have a potential application as joining material in plasma facing components for nuclear fusion devices. Here, tungsten provides the heat-resistant plasma facing armor, while stainless steel is the main structural material. The composite or FGM can reduce the stress concentration at the interface by providing a gradual transition. In this study, W+SS composites of various compositions were produced by water-stabilized plasma spraying. With the help of in-flight particle and plume diagnostics, powder injection was optimized for each material, and the feed rates were adjusted to account for different deposition efficiencies. The composition, structure, and thermal and mechanical properties of the coatings were characterized. As these materials are expected to function at elevated temperatures, the evolution of their properties with temperature was also studied.

  17. Plasma Extraction of Oxygen from Martian Atmosphere Project

    Data.gov (United States)

    National Aeronautics and Space Administration — Plasma techniques are proposed for the extraction of oxygen from the abundant carbon dioxide contained in the Martian atmosphere (96 % CO2). In this process, CO2 is...

  18. Non-Thermal Sanitation By Atmospheric Pressure Plasma Project

    Data.gov (United States)

    National Aeronautics and Space Administration — ORBITEC's Non-Thermal Sanitation by Atmospheric Pressure Plasma technology sanitizes fresh fruits and vegetables without the use of consumable chemicals and without...

  19. Non-Thermal Sanitation By Atmospheric Pressure Plasma Project

    Data.gov (United States)

    National Aeronautics and Space Administration — ORBITEC proposes to develop a non-thermal technology based on atmospheric-pressure (AP) cold plasma to sanitize foods, food packaging materials, and other hardware...

  20. Plasma Catalytic Extraction of Oxygen from the Martian Atmosphere Project

    Data.gov (United States)

    National Aeronautics and Space Administration — Plasma catalytic techniques are proposed for the extraction of oxygen from the abundant carbon dioxide contained in the Martian atmosphere (95% CO2).. The Phase I...

  1. Atmospheric pressure plasma analysis by modulated molecular beam mass spectrometry

    International Nuclear Information System (INIS)

    Fractional number density measurements for a rf plasma 'needle' operating at atmospheric pressure have been obtained using a molecular beam mass spectrometer (MBMS) system designed for diagnostics of atmospheric plasmas. The MBMS system comprises three differentially pumped stages and a mass/energy analyzer and includes an automated beam-to-background measurement facility in the form of a software-controlled chopper mechanism. The automation of the beam modulation allows the neutral components in the plasma to be rapidly and accurately measured using the mass spectrometer by threshold ionization techniques. Data are reported for plasma generated by a needle plasma source operated using a helium/air mixture. In particular, data for the conversion of atmospheric oxygen and nitrogen into nitric oxide are discussed with reference to its significance for medical applications such as disinfecting wounds and dental cavities and for microsurgery

  2. Influences of Spray Parameters on the Structure and Corrosion Resistance of Stainless Steel Layers Coated on Carbon Steel by Plasma Spray Treatment

    International Nuclear Information System (INIS)

    Stainless steel powders were sprayed on the grit-blasted SM45C carbon steel substrates using a plasma spray method. The influences of the spray parameters on the structure and corrosion resistance of the layers coated on the carbon steel were investigated. Corrosion behavior of the layers were analyzed by the anodic polarization tests in deaerated 0.1 M NaCl + 0.01 M NaOH solution at 80 .deg. C. The surface roughness and porosity were observed to decrease with decreasing the particle size. The surface hardness of the coating was always higher than that of the matrix, SM45C, implying that the higher resistance of the coating to erosion-corrosion than that of matrix, and increased as the spray power and the spray distance increase. Stainless steel coats showed more corrosion resistance than the carbon steel did, due to their passivity. The corrosion resistance of the coats, however, were inferior to that of the bulk stainless steels due to the inherent defects formed in the coats. The defects such as rough surface and pores provided the occluded sites favorable for the initiation of localized corrosion, resulting in the conclusion that finer the powder is, higher the corrosion resistance is. And the Cr oxides formation resulting in Cr depletion around the oxides reduced the corrosion resistance of the coats

  3. A comparative study of tribological behavior of plasma and D-gun sprayed coatings under different wear modes

    International Nuclear Information System (INIS)

    In recent years, thermal sprayed protective coatings have gained widespread acceptance for a variety of industrial applications. A vast majority of these applications involve the use of thermal sprayed coatings to combat wear. While plasma spraying is the most versatile variant of all the thermal spray processes, the detonation gun (D-gun) coatings have been a novelty until recently because of their proprietary nature. The present study is aimed at comparing the tribological behavior of coatings deposited using the two above techniques by focusing on some popular coating materials that are widely adopted for wear resistant applications, namely, WC-12% Co, Al2O3, and Cr3C2-NiCr. To enable a comprehensive comparison of the above indicated thermal spray techniques as well as coating materials, the deposited coatings were extensively characterized employing microstructural evaluation, microhardness measurements, and XRD analysis for phase constitution. The behavior of these coatings under different wear modes was also evaluated by determining their tribological performance when subjected to solid particle erosion tests, rubber wheel sand abrasion tests, and pin-on-disk sliding wear tests. Among all the coating materials studied, D-gun sprayed WC-12% Co, in general, yields the best performance under different modes of wear, whereas plasma sprayed Al2O3 shows least wear resistance to every wear mode

  4. Evaluation of human osteoblastic cell response to plasma-sprayed silicon-substituted hydroxyapatite coatings over titanium substrates.

    Science.gov (United States)

    Gomes, Pedro S; Botelho, Cláudia; Lopes, Maria A; Santos, José D; Fernandes, Maria H

    2010-08-01

    Silicon-substituted hydroxyapatite (Si-HA) coatings have been plasma sprayed over titanium substrates (Ti-6Al-4V) aiming to improve the bioactivity of the constructs for bone tissue repair/regeneration. X-ray diffraction analysis of the coatings has shown that, previous to the thermal deposition, no secondary phases were formed due to the incorporation of 0.8 wt % Si into HA crystal lattice. Partial decomposition of hydroxyapatite, which lead to the formation of the more soluble phases of alpha- and beta-tricalcium phosphate and calcium oxide, and increase of amorphization level only occurred following plasma spraying. Human bone marrow-derived osteoblastic cells were used to assess the in vitro biocompatibility of the constructs. Cells attached and grew well on the Si-HA coatings, putting in evidence an increased metabolic activity and alkaline phosphatase expression comparing to control, i.e., titanium substrates plasma sprayed with hydroxyapatite. Further, a trend for increased differentiation was also verified by the upregulation of osteogenesis-related genes, as well as by the augmented deposition of globular mineral deposits within established cell layers. Based on the present findings, plasma spraying of Si-HA coatings over titanium substrates demonstrates improved biological properties regarding cell proliferation and differentiation, comparing to HA coatings. This suggests that incorporation of Si into the HA lattice could enhance the biological behavior of the plasma-sprayed coating. PMID:20574971

  5. Non-equilibrium in flowing atmospheric plasmas

    International Nuclear Information System (INIS)

    This thesis deals with the fundamental aspects of two different plasmas applied in technological processes. The first one is the cesium seeded argon plasma in a closed cycle Magnetohydrodynamic (MHD) generator, the second is the thermal argon plasma in a cascade arc with an imposed flow. In Chapter 2 the influence of non-equilibrium on the mass and energy balances of a plasma is worked out. The general theory presented there can be applied to both the plasma in an MHD generator and to the cascade arc with imposed flow. Introductions to these plasmas are given in the Chapters 3 and 6 respectively. These chapters are both followed by two chapters which treat the theoretical and the experimental investigations. The results are summarized in Chapter 9. (Auth.)

  6. Plasma-Sprayed Hydroxylapatite-Based Coatings: Chemical, Mechanical, Microstructural, and Biomedical Properties

    Science.gov (United States)

    Heimann, Robert B.

    2016-06-01

    This contribution discusses salient properties and functions of hydroxylapatite (HA)-based plasma-sprayed coatings, including the effect on biomedical efficacy of coating thickness, phase composition and distribution, amorphicity and crystallinity, porosity and surface roughness, cohesion and adhesion, micro- and nano-structured surface morphology, and residual coating stresses. In addition, it will provide details of the thermal alteration that HA particles undergo in the extremely hot plasma jet that leads to dehydroxylated phases such as oxyhydroxylapatite (OHA) and oxyapatite (OA) as well as thermal decomposition products such as tri-(TCP) and tetracalcium phosphates (TTCP), and quenched phases such as amorphous calcium phosphate (ACP). The contribution will further explain the role of ACP during the in vitro interaction of the as-deposited coatings with simulated body fluid resembling the composition of extracellular fluid (ECF) as well as the in vivo responses of coatings to the ECF and the host tissue, respectively. Finally, it will briefly describe performance profiles required to fulfill biological functions of osteoconductive bioceramic coatings designed to improve osseointegration of hip endoprostheses and dental root implants. In large parts, the content of this contribution is a targeted review of work done by the author and his students and coworkers over the last two decades. In addition, it is considered a stepping stone toward a standard operation procedure aimed at depositing plasma-sprayed bioceramic implant coatings with optimum properties.

  7. Study on laser surface remelting of plasma-sprayed Al–Si/1 wt% nano-Si3N4 coating on AZ31B magnesium alloy

    International Nuclear Information System (INIS)

    Plasma sprayed micro-structured Al–Si based and 1 wt% nano-structured Si3N4 coating was successfully fabricated on an AZ31B magnesium alloy using a high efficiency supersonic atmosphere plasma spraying system, and then the as-sprayed coating was remelted by a continuous wave CO2 laser. The remelted coating was investigated by optical microscope, scanning electron microscope, energy-dispersive spectroscopy, X-ray diffractometer and Vickers microhardness tester. The results indicated that the laser remelted coating possessed an excellent metallurgical bonding to the substrate. A finer dendritic structure was exhibited after laser remelting. The nano-Si3N4 decomposed fully in the coating, and the remelted coating was mainly composed of Al, AlN, Al9Si, Al3.21Si0.47 and Mg2Si. Moreover, the microhardness of remelted coating was enhanced to 200–514HV0.05, which was much higher than that of the substrate(about 50 HV0.05).

  8. The Influence of Temperature on Frictional Behavior of Plasma-Sprayed NiAl-Cr2O3 Based Self-Adaptive Nanocomposite Coatings

    Science.gov (United States)

    Ramazani, M.; Ashrafizadeh, F.; Mozaffarinia, R.

    2013-10-01

    Frictional behavior of nano and hybrid-structured NiAl-Cr2O3-Ag-CNT-WS2 adaptive self-lubricant coatings was evaluated at a range of temperatures, from room temperature to 700 °C. For this purpose, hybrid structured (HS) and nanostructured (NS) composite powders with the same nominal compositions were prepared by spray drying and heat treatment techniques. A series of HS and NS coating samples were deposited on steel substrate by an atmospheric plasma spraying process. The tribological behavior of both coatings was studied from room temperature to 700 °C at 100° intervals using a custom designed high temperature wear test machine. Scanning electron microscopy was employed for the evaluation of the composite coatings and worn surfaces. Experimental results indicated that the hybrid coating had inferior tribological properties when compared to the nanostructured coating, showing the attractive frictional behavior on the basis of low friction and high wear resistance; the NS coating possessed a more stable friction coefficient in the temperature range of 25-700 °C against alumina counterface. Microstructural examinations revealed more uniformity in NS plasma-sprayed coatings.

  9. Effect of Gd2O3 on the microstructure and thermal properties of nanostructured thermal barrier coatings fabricated by air plasma spraying

    Directory of Open Access Journals (Sweden)

    Yixiong Wang

    2016-08-01

    Full Text Available The nanostructured 4–8 mol% Gd2O3−4.5 mol% Y2O3-ZrO2 (4–8 mol% GdYSZ coatings were developed by the atmospheric plasma spraying technique. The microstructure and thermal properties of plasma-sprayed 4–8 mol% GdYSZ coatings were investigated. The experimental results indicate that typical microstructure of the as-sprayed coatings were consisted of melted zones, nano-zones, splats, nano-pores, high-volume spheroidal pores and micro-cracks. The porosity of the 4, 6 and 8 mol% GdYSZ coatings was about 9.3%, 11.7% and 13.3%, respectively. It was observed that the addition of gadolinia to the nano-YSZ could significantly reduce the thermal conductivity of nano-YSZ. The thermal conductivity of GdYSZ decreased with increasing Gd2O3 addition. And the reduction in thermal conductivity is mainly attributed to the addition of Gd2O3, which results in the increase in oxygen vacancies, lattice distortion and porosity.

  10. Carbon nanotubes decorated with gold, platinum and rhodium clusters by injection of colloidal solutions into the post-discharge of an RF atmospheric plasma

    OpenAIRE

    Claessens, N; Demoisson, F; Dufour, Thierry; Mansour, Ali; Felten, A; Guillot, J.; Pireaux, J-J; Reniers, F

    2010-01-01

    In this paper, we present a new, simple, robust and efficient technique to decorate multi-wall carbon nanotubes (MWCNT) with metal nanoparticles. As case studies, Au, Pt and Rh nanoparticles are grafted onto MWCNTs by spraying a colloidal solution into the post-discharge of an atmospheric argon or argon/oxygen RF plasma. The method that we introduce here is different from those usually described in the literature, since the treatment is operated at atmospheric pressure, allowing the realizati...

  11. The influence of pore formers on the microstructure of plasma-sprayed NiO-YSZ anodes

    Science.gov (United States)

    Poon, Michael; Kesler, Olivera

    2012-07-01

    Four types of pore formers: high-density polyethylene (HDPE), polyether-ether-ketone (PEEK), mesocarbon-microbead (MCMB) carbon powder, and baking flour, are processed and characterized, then incorporated with NiO-YSZ nano-agglomerate powder to produce plasma sprayed SOFC anode coatings. Scanning electron microscopy (SEM) of the coating microstructure, gas permeability measurements, and porosity determinations by image analysis are used to evaluate the effectiveness of each potential pore former powder. Under the spray conditions studied, the flour and MCMB pore former powders are effective as plasma sprayed pore formers, increasing the permeability of the coatings by factors of four and two, respectively, compared to a similarly sprayed NiO-YSZ coating without pore formers. The HDPE powder is unable to survive the plasma spray process and does not contribute to the final coating porosity. The PEEK pore former, though ineffective with the current powder characteristics and spray parameters, exhibits the highest relative deposition efficiency and the most favorable thermal characteristics.

  12. Dielectric properties through-thickness mapping on extremely thick plasma sprayed TiO2

    Czech Academy of Sciences Publication Activity Database

    Ctibor, Pavel; Sedláček, J.; Pala, Zdeněk

    Bratislava: Slovak Society for Industrial Chemistry, 2015 - (Koman, M.; Jorík, V.; Kožíšek, Z.). s. 15 ISBN 978-80-89597-28-4. [Joint Seminar Development of Materials Science in Research and Education /25./. 31.08.2015-04.09.2015, Kežmarské Žľaby] Institutional support: RVO:61389021 Keywords : Plasma spraying * titanium oxides * dielectric spectroscopy * microstructure Subject RIV: JH - Ceramics, Fire-Resistant Materials and Glass http:// dms .fzu.cz/25/index.php?active=absbook

  13. Experiments on implementation of liquid precursor plasma spray technology on WSP® torch

    Czech Academy of Sciences Publication Activity Database

    Bertolissi, Gabriele; Mušálek, Radek; Brožek, Vlastimil; Chráska, Tomáš

    Trenčín: LISS a.s, 2012 - (Šošovičková, J.), s. 7-12 ISBN 978-80-970824-1-3. [Vrstvy a povlaky 2012. Rožnov pod Radhoštěm (CZ), 08.10.2012-09.10.2012] R&D Projects: GA MPO FR-TI2/702 Institutional research plan: CEZ:AV0Z20430508 Keywords : Suspension Plasma Spray * WSP * Aluminum Oxide * Nanostructured coatings Subject RIV: JK - Corrosion ; Surface Treatment of Materials http://www.vrstvyapovlaky.cz/-aktualni-info-

  14. Influence of Preheating Temperature on the Quality of the Interface between Plasma Sprayed Coatings and Substrate

    Czech Academy of Sciences Publication Activity Database

    Vilémová, Monika; Nevrlá, Barbara; Matějíček, Jiří; Mušálek, Radek

    Vol. 606. Zurich: Trans Tech Publications Ltd, 2014 - (Haušíld, P.; Materna, A.; Vilémová, M.), s. 183-186. (606). ISSN 1662-9795. [International Conference on Local Mechanical Properties, LMP 2013/10./. Kutná Hora (CZ), 06.11.2013-08.11.2013] R&D Projects: GA ČR(CZ) GAP108/12/1872 Institutional support: RVO:61389021 Keywords : Adhesion * Failure Mechanism * Interface Quality * Plasma Sprayed Coatings Subject RIV: JK - Corrosion ; Surface Treatment of Materials http://www.scientific.net/KEM.606.183

  15. Sliding Wear Response of Nanostructured YSZ Suspension Plasma-Sprayed Coating

    OpenAIRE

    KOSSMAN, S.; Chicot, D.; DECOOPMAN, Xavier; IOST, Alain; Van Gorp, Adrien; Meillot, E; Puchi-Cabrera, E.S.; SANTANA, Y.Y.; Staia, M.H.

    2014-01-01

    Nanostructured yttria-stabilized zirconia coatings for applications in high-temperature environments can be deposited by suspension plasma spraying (SPS) techniques. The present research has been conducted in order to study the sliding wear response of a SPS ZrO2–8% mol. Y2O3 coating (75 lm in thickness) deposited onto a Haynes 230 substrate, using pin-on-disc tests. Some of the coated samples were subsequently heat-treated for 1 h at 300 and 600 !C. Samples characterization prior and after t...

  16. Influence of isothermal and cyclic heat treatments on the adhesion of plasma sprayed thermal barrier coatings

    OpenAIRE

    Eriksson, Robert; Brodin, Håkan; Johansson, Sten; Östergren, Lars; Li, Xin-hai

    2011-01-01

    The adhesion of thermal barrier coatings (TBC) has been studied using the standard method described in ASTM C633, which makes use of a tensile test machine to measure the adhesion. The studied specimens consist of air plasma sprayed (APS) TBC deposited on disc-shaped substrate coupons of Ni-base alloy Hastelloy X. The bond coat (BC) is of a NiCoCrAlY type and the top coat (TC) consists of yttria–stabilised–zirconia. Before the adhesion test, the specimens were subjected to three different hea...

  17. THE PERFORMANCES OF TiN-TiB2 COATING PREPARED BY REACTIVE PLASMA SPRAYING

    OpenAIRE

    JING MA; JIANWEN HU; DONGQING YAN; ZHENGPING MAO

    2012-01-01

    Reactive plasma sprayed coatings were prepared on carbon steel substrates with Ti and B4C as starting materials. Two kinds of gases (Ar and N2) were used as feeding gases for powders, respectively. 10 wt.% Cr was added in the powders as binder to increase the bond strength of the coating. The phases, microstructure, micro-hardness and corrosion polarization behavior in 3.5 wt.% NaCl solution of the two coatings were studied. The results show that TiN-TiB2 coatings were prepared under both con...

  18. The change of NiCrBSi alloys’ phase composition after plasma spraying

    OpenAIRE

    Dudek, A.

    2008-01-01

    Material for investigations was NiCrBSi powder for components’ coatings which improve their corrosion resistance as well as resistance to friction wear and erosion. Plasma spraying method was used to produce a coating with thickness of 300 μm on low-alloy steel which was then remelted with the base material. Using X-ray quality analysis, phase composition was determined for: NiCrBSi powder, obtained coating and the alloyed surface layer. Crystallinity degree was also calculated for NiCrBSi la...

  19. Morphology and Phase Compositions of Hydroxyapatite Powder Particles Plasma-sprayed into Water

    Institute of Scientific and Technical Information of China (English)

    2002-01-01

    Hydroxyapatite powder particles were plasma sprayed into water, their inner structures and phase compositions were studied by using scanning electron microscope(SEM) and X-ray difiractometer. The results show that the molten HA particles have a central hollow morphology and high crystallinity. The hollow morphology was caused by sublimated P2O5 and H2O, which will have an efiect on surface morphology, cohesive and adhesive strength as well as dissolution and degradation of coating. The high crystallinity is attributed to lower cooling speed in water.

  20. Plasma-spray synthesis and characterization of ti-based nitride and oxide nanogranules

    Energy Technology Data Exchange (ETDEWEB)

    Antipas, Georgios S.E., E-mail: gantipas@metal.ntua.gr [School of Mining Engineering and Metallurgy, National Technical University of Athens, Athens (Greece)

    2014-09-15

    The synthesis of nanosized Ti-based nanogranules via plasma spraying is reported. The synthesis route involved use of both nitrogen and oxygen gases with varying results. In the case of nitrogen, a mixture of titanium nitrides were produced, yielding both the Ti2N and the sub-stoichiometric TiN0.61 compounds. In the case of oxygen, both the stoichiometric rutile and TiO ceramic phases were indexed. Based on EDS analysis, even fractional oxygen concentrations caused tungsten impurities which originated from the cathode electrode. The method yielded particle mass median sizes of the order of 15nm and the smallest particles detected were 5nm. (author)

  1. Corrosion Resistance of Plasma Sprayed Ceramic CompositeCoatings on Q235 Substrate

    Institute of Scientific and Technical Information of China (English)

    2001-01-01

    The corrosion resistance of SiO2/Al2O3, TiO2/Al2O3 and (SiO2+TiO2)/Al2O3 ceramic composite coatings on Q235 substrate fabricated by means of plasma spraying was investigated. The results show that Al2O3+13 wt pct TiO2 ceramic coating has the highest density, the lowest connected porosity and the best corrosion resistance. The corrosion mechanism of Q235 with ceramic coating has also been studied.

  2. The effect of cesium vapour on the bulk conductivity of plasma. Sprayed alumina

    International Nuclear Information System (INIS)

    We have shown that Cs vapour is able to easily penetrate the bulk of plasma-sprayed alumina, leading to large increases in the bulk conductivity of the material. We have determined the temperature and pressure dependencies over a significant and technologically relevant range. In contrast to the surface conductivity we have found that the bulk conductivity exhibits a significant dependence on Cs pressure, varying approximately linearly with PCs. We believe that this effect represents a potentially significant degradation mechanism for single cell thermionic fuel elements which utilize this material. (author)

  3. Damage evolution and residual stresses in plasma-sprayed zirconia thermal barrier coatings.

    Energy Technology Data Exchange (ETDEWEB)

    Singh, J. P.

    1999-02-03

    Air-plasma-sprayed zirconia thermal barrier coatings were subjected to thermal cycling and residual stress evolution in thermally grown oxide scale was studied by micro- and macro-ruby fluorescence spectroscopy. The macro approach reveals that compressive stress in the oxide scale increases with increasing number of thermal cycles (and thus increasing scale thickness), reaching a value of 1.8 GPa at a scale thickness of 3-4 {micro}m (80 cycles). Micro-ruby fluorescence spectroscopy indicates that protrusions of the zirconia top coat into the bond coat act as localized areas of high stress concentration, leading to damage initiation during thermal cycling.

  4. Cellular membrane collapse by atmospheric-pressure plasma jet

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Kangil; Sik Yang, Sang, E-mail: jsjlee@ajou.ac.kr, E-mail: ssyang@ajou.ac.kr [Department of Electrical and Computer Engineering, Ajou University, Suwon 443-749 (Korea, Republic of); Jun Ahn, Hak; Lee, Jong-Soo, E-mail: jsjlee@ajou.ac.kr, E-mail: ssyang@ajou.ac.kr [Department of Biological Sciences, Ajou University, Suwon 443-749 (Korea, Republic of); Lee, Jae-Hyeok; Kim, Jae-Ho [Department of Molecular Science and Technology, Ajou University, Suwon 443-749 (Korea, Republic of)

    2014-01-06

    Cellular membrane dysfunction caused by air plasma in cancer cells has been studied to exploit atmospheric-pressure plasma jets for cancer therapy. Here, we report that plasma jet treatment of cervical cancer HeLa cells increased electrical conductivity across the cellular lipid membrane and caused simultaneous lipid oxidation and cellular membrane collapse. We made this finding by employing a self-manufactured microelectrode chip. Furthermore, increased roughness of the cellular lipid membrane and sequential collapse of the membrane were observed by atomic force microscopy following plasma jet treatment. These results suggest that the cellular membrane catastrophe occurs via coincident altered electrical conductivity, lipid oxidation, and membrane roughening caused by an atmospheric-pressure plasma jet, possibly resulting in cellular vulnerability to reactive species generated from the plasma as well as cytotoxicity to cancer cells.

  5. Cellular membrane collapse by atmospheric-pressure plasma jet

    International Nuclear Information System (INIS)

    Cellular membrane dysfunction caused by air plasma in cancer cells has been studied to exploit atmospheric-pressure plasma jets for cancer therapy. Here, we report that plasma jet treatment of cervical cancer HeLa cells increased electrical conductivity across the cellular lipid membrane and caused simultaneous lipid oxidation and cellular membrane collapse. We made this finding by employing a self-manufactured microelectrode chip. Furthermore, increased roughness of the cellular lipid membrane and sequential collapse of the membrane were observed by atomic force microscopy following plasma jet treatment. These results suggest that the cellular membrane catastrophe occurs via coincident altered electrical conductivity, lipid oxidation, and membrane roughening caused by an atmospheric-pressure plasma jet, possibly resulting in cellular vulnerability to reactive species generated from the plasma as well as cytotoxicity to cancer cells

  6. Cellular membrane collapse by atmospheric-pressure plasma jet

    Science.gov (United States)

    Kim, Kangil; Jun Ahn, Hak; Lee, Jae-Hyeok; Kim, Jae-Ho; Sik Yang, Sang; Lee, Jong-Soo

    2014-01-01

    Cellular membrane dysfunction caused by air plasma in cancer cells has been studied to exploit atmospheric-pressure plasma jets for cancer therapy. Here, we report that plasma jet treatment of cervical cancer HeLa cells increased electrical conductivity across the cellular lipid membrane and caused simultaneous lipid oxidation and cellular membrane collapse. We made this finding by employing a self-manufactured microelectrode chip. Furthermore, increased roughness of the cellular lipid membrane and sequential collapse of the membrane were observed by atomic force microscopy following plasma jet treatment. These results suggest that the cellular membrane catastrophe occurs via coincident altered electrical conductivity, lipid oxidation, and membrane roughening caused by an atmospheric-pressure plasma jet, possibly resulting in cellular vulnerability to reactive species generated from the plasma as well as cytotoxicity to cancer cells.

  7. Bacteria Inactivation Using DBD Plasma Jet in Atmospheric Pressure Argon

    International Nuclear Information System (INIS)

    A coaxial dielectric barrier discharge plasma jet was designed, which can be operated in atmospheric pressure argon under an intermediate frequency sinusoidal resonant power supply, and an atmospheric pressure glow-like discharge was achieved. Two kinds of typical bacteria, i.e., the Staphylococcus aureus (S. aureus) and Escherichia coil (E. coil), were employed to study the bacterial inactivation mechanism by means of the non-thermal plasma. The killing log value (KLV) of S. aureus reached up to 5.38 with a treatment time of 90 s and that of E. coil up to 5.36 with 60 s, respectively. According to the argon emission spectra of the plasma jet and the scanning electron microscope (SEM) images of the two bacteria before and after the plasma treatment, it is concluded that the reactive species in the argon plasma played a major role in the bacterial inactivation, while the heat, electric field and UV photons had little effect. (plasma technology)

  8. Spacecraft Sterilization Using Non-Equilibrium Atmospheric Pressure Plasma

    Science.gov (United States)

    Cooper, Moogega; Vaze, Nachiket; Anderson, Shawn; Fridman, Gregory; Vasilets, Victor N.; Gutsol, Alexander; Tsapin, Alexander; Fridman, Alexander

    2007-01-01

    As a solution to chemically and thermally destructive sterilization methods currently used for spacecraft, non-equilibrium atmospheric pressure plasmas are used to treat surfaces inoculated with Bacillus subtilis and Deinococcus radiodurans. Evidence of significant morphological changes and reduction in viability due to plasma exposure will be presented, including a 4-log reduction of B. subtilis after 2 minutes of dielectric barrier discharge treatment.

  9. Bubble formation in NiCr splat on aluminum substrate during plasma spray: Surface chemistry effect

    International Nuclear Information System (INIS)

    NiCr single splats were plasma-sprayed on aluminum substrates which were modified by thermal treatments over a range of specific temperatures. It was observed that the splat morphologies changed from highly fingered splats to disk splats with increasing thermal treatment temperature. In addition, the density of the bubble pores which formed at the underside of NiCr splats significantly reduced with an increase of substrate temperature. X-ray photoelectron spectroscopy was used to examine the variation of surface chemistry with thermal treatment. The release of water from the dehydration of an oxyhydroxide layer, which was found to form on the substrate surface, was strongly correlated with the splat morphology and bubble formation at the splat underside. It is proposed that the water desorption from the substrate surface causes turbulence in the spreading process of the splat and the bubble formation at the splat underside, which leads to the splashing of the splat. Preheating or heating the substrate during spraying can partly remove the water prior to spraying, thereby greatly improving the contact between the splats and the substrate which enhanced the formation of a disk splat and significantly reduced the bubble formation at the splat underside.

  10. Determination of residual stresses within plasma spray coating using Moire interferometry method

    International Nuclear Information System (INIS)

    In this paper, residual stresses of the Ni-Cr-B-Si coatings prepared by supersonic plasma spray processing were measured by moire interferometry and X-ray diffraction method. Moire interferometry method was used in measuring the distribution of residual stresses of the Ni-Cr-B-Si coatings alongside the specimen thickness direction, then the distribution of residual stresses both in the substrate and the coating was also analyzed. Experimental results showed that residual stresses in the coating and the substrate are tensile and compressive separately; residual stresses of the coating are diminished with the increase of the distance from the coating surface and almost zero at the coating-substrate interface; the maximum of compressive residual stresses of the substrate are present to the vicinity of the coating-substrate interface. It could be concluded that residual stresses in the specimen would result from the dismatch of thermophysical properties between the coating and substrate during the spray process, and the distribution of residual stresses of the substrate would be influenced by the sandblasting prior to spraying.

  11. Determination of residual stresses within plasma spray coating using Moire interferometry method

    Energy Technology Data Exchange (ETDEWEB)

    Jiang Yi, E-mail: qaz54809@sina.com [National Key Laboratory for Remanufacturing, Academy of Armored Force Engineering, Beijing, 100072 (China); Naval flying academy of China, Huludao, 125101 (China); Xu Binshi; Wang Haidou; Liu Ming; Lu Yaohui [National Key Laboratory for Remanufacturing, Academy of Armored Force Engineering, Beijing, 100072 (China)

    2011-01-01

    In this paper, residual stresses of the Ni-Cr-B-Si coatings prepared by supersonic plasma spray processing were measured by moire interferometry and X-ray diffraction method. Moire interferometry method was used in measuring the distribution of residual stresses of the Ni-Cr-B-Si coatings alongside the specimen thickness direction, then the distribution of residual stresses both in the substrate and the coating was also analyzed. Experimental results showed that residual stresses in the coating and the substrate are tensile and compressive separately; residual stresses of the coating are diminished with the increase of the distance from the coating surface and almost zero at the coating-substrate interface; the maximum of compressive residual stresses of the substrate are present to the vicinity of the coating-substrate interface. It could be concluded that residual stresses in the specimen would result from the dismatch of thermophysical properties between the coating and substrate during the spray process, and the distribution of residual stresses of the substrate would be influenced by the sandblasting prior to spraying.

  12. High Temperature Multilayer Environmental Barrier Coatings Deposited Via Plasma Spray-Physical Vapor Deposition

    Science.gov (United States)

    Harder, Bryan James; Zhu, Dongming; Schmitt, Michael P.; Wolfe, Douglas E.

    2014-01-01

    Si-based ceramic matrix composites (CMCs) require environmental barrier coatings (EBCs) in combustion environments to avoid rapid material loss. Candidate EBC materials have use temperatures only marginally above current technology, but the addition of a columnar oxide topcoat can substantially increase the durability. Plasma Spray-Physical Vapor Deposition (PS-PVD) allows application of these multilayer EBCs in a single process. The PS-PVD technique is a unique method that combines conventional thermal spray and vapor phase methods, allowing for tailoring of thin, dense layers or columnar microstructures by varying deposition conditions. Multilayer coatings were deposited on CMC specimens and assessed for durability under high heat flux and load. Coated samples with surface temperatures ranging from 2400-2700F and 10 ksi loads using the high heat flux laser rigs at NASA Glenn. Coating morphology was characterized in the as-sprayed condition and after thermomechanical loading using electron microscopy and the phase structure was tracked using X-ray diffraction.

  13. Effect of Samarium Oxide on the Electrical Conductivity of Plasma-Sprayed SOFC Anodes

    Science.gov (United States)

    Panahi, S. N.; Samadi, H.; Nemati, A.

    2016-05-01

    Solid oxide fuel cells (SOFCs) are rapidly becoming recognized as a new alternative to traditional energy conversion systems because of their high energy efficiency. From an ecological perspective, this environmentally friendly technology, which produces clean energy, is likely to be implemented more frequently in the future. However, the current SOFC technology still cannot meet the demands of commercial applications due to temperature constraints and high cost. To develop a marketable SOFC, suppliers have tended to reduce the operating temperatures by a few hundred degrees. The overall trend for SOFC materials is to reduce their service temperature of electrolyte. Meanwhile, it is important that the other components perform at the same temperature. Currently, the anodes of SOFCs are being studied in depth. Research has indicated that anodes based on a perovskite structure are a more promising candidate in SOFCs than the traditional system because they possess more favorable electrical properties. Among the perovskite-type oxides, SrTiO3 is one of the most promising compositions, with studies demonstrating that SrTiO3 exhibits particularly favorable electrical properties in contrast with other perovskite-type oxides. The main purpose of this article is to describe our study of the effect of rare-earth dopants with a perovskite structure on the electrical behavior of anodes in SOFCs. Sm2O3-doped SrTiO3 synthesized by a solid-state reaction was coated on substrate by atmospheric plasma spray. To compare the effect of the dopant on the electrical conductivity of strontium titanate, different concentrations of Sm2O3 were used. The samples were then investigated by x-ray diffraction, four-point probe at various temperatures (to determine the electrical conductivity), and a scanning electron microscope. The study showed that at room temperature, nondoped samples have a higher electrical resistance than doped samples. As the temperature was increased, the electrical

  14. Bacterial Inactivation by Atmospheric Pressure Dielectric Barrier Discharge Plasma Jet

    Science.gov (United States)

    Deng, Sanxi; Cheng, Cheng; Ni, Guohua; Meng, Yuedong; Chen, Hua

    2008-08-01

    Bacillus subtilis and Escherichia coli seeded in two media (agar and filter papers) were exposed to after-glow plasma emitted from a atmospheric pressure dielectric barrier discharge (DBD) plasma jet generator in open air with a temperature of about 30-80 °C. In order to estimate the inactivation of microorganism using DBD plasma jet, various plasma conditions (such as treatment time and feed-gas composition of plasma jet) were changed. The results shown that the effective area of inactivation increased with the plasma treatment time as the bacteria seeded in Agar medium. The effective area of inactivation was much bigger than plasma jet treatment area after 5 min treatment. With the use of filter papers as the supporting media, the addition of reactive gases (oxygen, hydrogen peroxide vapor) into the plasma jet system, compared with only pure noble gas, led to a significant improvement in the bacterial Inactivation efficacy.

  15. Plasma deposition of thiophene derivatives under atmospheric pressure

    OpenAIRE

    DAMS, Roel; VANGENEUGDEN, Dirk; Vanderzande, Dirk

    2006-01-01

    Plasma deposition of conjugated polymer films under atmospheric pressure is described. Three thiophene derivatives (thiophene, 3-methylthiophene, and 3,4-ethylenedioxythiophene) are used as monomers. The plasma depositions with the various precursors are compared using analytical techniques such as X-ray photoelectron spectroscopy (XPS), Fourier transform infrared (FTIR) spectroscopy, UV-vis spectroscopy, and resistance measurements. Good results are obtained with pulsed plasma depositions of...

  16. Wear resistance of Al2O3 and Cr2O3 coatings deposited by water-stabilized plasma spraying

    Czech Academy of Sciences Publication Activity Database

    Nohava, Jiří; Chráska, Pavel

    Bari : Department of Chemistry, University of Bari, 2003 - (d'Agostino, R.; Favia, P.; Fracassi, F.; Palumbo, F.), s. - [International Symposium on Plasma Chemistry/16th./. Taormina (IT), 22.06.2003-27.06.2003] R&D Projects: GA ČR GA106/01/0094 Institutional research plan: CEZ:AV0Z2043910 Keywords : plasma spraying, wear resistance, ceramics coatings Subject RIV: BL - Plasma and Gas Discharge Physics

  17. Plasma-ion Induced Sputtering and Heating of Titan's Atmosphere

    Science.gov (United States)

    Johnson, R. E.; Tucker, O. J.

    2007-05-01

    Titan is unique among the outer solar system icy satellites in having an atmosphere with a column density about ten times that of the Earth's atmosphere and an atmospheric mass to solid mass ratio comparable to that of Venus. Atmospheres equivalent in size to that at Titan would have been removed from the icy Galilean satellites by the plasma trapped in the Jovian magnetosphere (Johnson 2004). Therefore, the use of Cassini data to determine the present erosion rate of Titan's atmosphere provides an important end point for studying the erosion and heating of planetary and satellite atmospheres by an ambient plasma. In this paper we describe the deposition of energy, the erosion and the expansion of the upper atmosphere of Titan using Direct Simulation Monte Carlo models (Shematovich et al. 2003; Michael et al. 2005; Michael and Johnson 2005). These calculations are used to calibrate semi-empirical models of atmospheric sputtering (Johnson 1994) that are used to interpret Cassini data at Titan. Using a number of plasma conditions, the temperature and density vs. altitude above the exobase and the rate of escape are calculated. References: Johnson, R.E. "Plasma-induced Sputtering of an Atmosphere" in Space Science Reviews 69 215-253 (1994). Johnson. R.E., " The magnetospheric plasmadriven evolution of satellite atmospheres" Astrophys. J. 609, L99-L102 (2004). Michael, M. and R.E. Johnson, "Energy deposition of pickup ions and heating of Titan's atmosphere", Planetary & Space Sci.53, 1510-1514 (2005). Michael M., R.E. Johnson, F. Leblanc, M. Liu, J.G. Luhmann, and V.I. Shematovich, "Ejection of nitrogen from Titan's atmosphere by magnetospheric ions and pick-up ions", Icarus 175, 263-267 (2005). Shematovich, V.I., R.E. Johnson, M. Michael, and J.G. Luhmann, "Nitrogen loss from Titan", JGR 108, No. E8, 5087, doi:10.1029/2003JE002094 (2003).

  18. Experimental approaches for studying non-equilibrium atmospheric plasma jets

    Energy Technology Data Exchange (ETDEWEB)

    Shashurin, A., E-mail: ashashur@purdue.edu [School of Aeronautics & Astronautics, Purdue University, West Lafayette, Indiana 47907 (United States); Keidar, M. [Department of Mechanical and Aerospace Engineering, The George Washington University, Washington, District of Columbia 20052 (United States)

    2015-12-15

    This work reviews recent research efforts undertaken in the area non-equilibrium atmospheric plasma jets with special focus on experimental approaches. Physics of small non-equilibrium atmospheric plasma jets operating in kHz frequency range at powers around few Watts will be analyzed, including mechanism of breakdown, process of ionization front propagation, electrical coupling of the ionization front with the discharge electrodes, distributions of excited and ionized species, discharge current spreading, transient dynamics of various plasma parameters, etc. Experimental diagnostic approaches utilized in the field will be considered, including Rayleigh microwave scattering, Thomson laser scattering, electrostatic streamer scatterers, optical emission spectroscopy, fast photographing, etc.

  19. Status and potential of atmospheric plasma processing of materials

    Energy Technology Data Exchange (ETDEWEB)

    Pappas, Daphne [United States Army Research Laboratory, Aberdeen Proving Ground, Maryland 21005 (United States)

    2011-03-15

    This paper is a review of the current status and potential of atmospheric plasma technology for materials processing. The main focus is the recent developments in the area of dielectric barrier discharges with emphasis in the functionalization of polymers, deposition of organic and inorganic coatings, and plasma processing of biomaterials. A brief overview of both the equipment being used and the physicochemical reactions occurring in the gas phase is also presented. Atmospheric plasma technology offers major industrial, economic, and environmental advantages over other conventional processing methods. At the same time there is also tremendous potential for future research and applications involving both the industrial and academic world.

  20. Three electrode atmospheric pressure plasma jet in helium flow

    Science.gov (United States)

    Maletic, Dejan; Puac, Nevena; Malovic, Gordana; Petrovic, Zoran Lj.

    2015-09-01

    Plasma jets are widely used in various types of applications and lately more and more in the field of plasma medicine. However, it is not only their applicability that distinguishes them from other atmospheric plasma sources, but also the behavior of the plasma. It was shown that plasma plume is not continuous, but discrete set of plasma packages. Here we present iCCD images and current voltage characteristics of a three electrode plasma jet. Our plasma jet has a simple design with body made of glass tube and two transparent electrodes wrapped around it. The additional third metal tip electrode was positioned at 10 and 25 mm in front of the jet nozzle and connected to the same potential as the powered electrode. Power transmitted to the plasma was from 0.5 W to 4.0 W and the helium flow rate was kept constant at 4 slm. For the 10 mm configuration plasma is ignited on the metal tip in the whole period of the excitation signal and in the positive half cycle plasma ``bullet'' is propagating beyond the metal tip. In contrast to that, for the 25 mm configuration at the tip electrode plasma can be seen only in the minimum and maximum of the excitation signal, and there is no plasma ``bullet'' formation. This research has been supported by the Ministry of Education, Science and Technological Development, Republic of Serbia, under projects ON171037 and III41011.

  1. Plasma Sprayed Pour Tubes and Other Melt Handling Components for Use in Gas Atomization

    Energy Technology Data Exchange (ETDEWEB)

    Byrd, David; Rieken, Joel; Heidloff, Andy; Besser, Matthew; Anderson, Iver

    2011-04-01

    Ames Laboratory has successfully used plasma sprayed ceramic components made from yttria stabilized zirconia as melt pouring tubes for gas atomization for many years. These tubes have proven to be strong, thermal shock resistant and versatile. Various configurations are possible both internally and externally. Accurate dimensions are achieved internally with a machined fugitive graphite mandrel and externally by diamond grinding. The previous study of the effect of spray parameters on density was extended to determine the effect of the resulting density on the thermal shock characteristics on down-quenching and up-quenching. Encouraging results also prompted investigation of the use of plasma spraying as a method to construct a melt pour exit stopper that is mechanically robust, thermal shock resistant, and not susceptible to attack by reactive melt additions. The Ames Laboratory operates two close-coupled high pressure gas atomizers. These two atomizers are designed to produce fine and coarse spherical metal powders (5{mu} to 500{mu} diameter) of many different metals and alloys. The systems vary in size, but generally the smaller atomizer can produce up to 5 kg of powder whereas the larger can produce up to 25 kg depending on the charge form and density. In order to make powders of such varying compositions, it is necessary to have melt systems capable of heating and containing the liquid charge to the desired superheat temperature prior to pouring through the atomization nozzle. For some metals and alloys this is not a problem; however for some more reactive and/or high melting materials this can pose unique challenges. Figure 1 is a schematic that illustrates the atomization system and its components.

  2. Reactive Plasma Sprayed TiN Coating and Its Thermal Stability

    Institute of Scientific and Technical Information of China (English)

    ZOU Dong-li; YAN Dian-ran; HE Ji-ning; LI Xiang-zhi; DONG Yan-chun; ZHANG Jian-xin

    2007-01-01

    TiN coating was prepared by reactive plasma spraying in the Ar and N2 containing plasma jet. The results of XRD show that the TiN coating consists of TiN and Ti3O, neither Ti2N nor TiO2 phases. The toughening mechanism was characterized by analyzing the SEM morphologies of the TiN coating's indentation of microhardness and fracture surfaces. The results indicate that the coating possesses a high toughness. The adhesion strength among the TiN layers is 25.88 MPa, which is slightly lower than that of the Ni/Al bonding coating. The oxidation process of the RPS TiN coating is TiN→Ti3O→TiO2.

  3. Experimental and simulation studies for optimisation of plasma spraying of yttrium oxide powder

    International Nuclear Information System (INIS)

    Yttrium oxide coating by virtue of its excellent thermal property and chemical stability shows very strong resistance to high temperature and corrosive environment. Present paper presents extensive experimental and simulation work for optimised process parameters of yttria coating in Ar-N2 plasma. Simulation studies on temperature field, velocity field and species transport between Ar-N2 plasma and entrained air have been reported. Temperature and velocity profiles of yttria particle have been calculated assuming dilute loading condition. The velocity and temperature of yttria particles have been experimentally determined by using Spray watch imaging system. Calculated values of velocity and temperature of yttria particles are found to agree fairly well with the experimentally measured values. (author)

  4. Effect of Porosity on Photocatalytic Activity of Plasma-Sprayed TiO2 Coating

    Science.gov (United States)

    Zhang, Cheng; Chaudhary, Ujwal; Das, Santanu; Godavarty, Anuradha; Agarwal, Arvind

    2013-10-01

    The effect of porosity on photocatalytic activity of plasma-sprayed TiO2 coating on steel substrate is studied by varying processing parameters viz. plasma power and powder feed rate. The relationship between porosity content and methylene blue (MB) dye decomposition rate was established to correlate coating microstructure and its photocatalytic activity. The coating with the highest porosity content exhibited best photocatalytic efficiency. The same processing parameters were used to deposit TiO2 coating on FTO glass. The photocatalytic activity of TiO2 coating on FTO was 2.5 times better than TiO2 coating on the steel substrate. TiO2 coating on FTO glass contains bimodal porosity distribution (micropores and submicron pores) which accelerated MB decomposition by accelerated diffusion of ionic species.

  5. Microstructure and thermal properties of nanostructured lanthana-doped yttria-stabilized zirconia thermal barrier coatings by air plasma spraying

    International Nuclear Information System (INIS)

    Nanostructured lanthana-doped yttria-stabilized zirconia thermal barrier coatings were developed using the air plasma spraying technique. Scanning and transmission electron microscopy studies revealed that the coatings are characterized by a bimodal microstructure consisting of melted zones, nano-zones, splats, nano-pores and micro-cracks, which are typical features of nanostructured plasma-sprayed coatings. These coatings are tetragonal in phase, with a grain size of 30–60 nm. The thermal conductivity achieved by these coatings is lower than that of nanostructured and traditional yttria-stabilized zirconia coatings.

  6. Influence of a powder feed rate on the properties of the plasma sprayed chromium carbide- 25% nickel chromium coating

    OpenAIRE

    Mihailo R. Mrdak

    2014-01-01

    The plasma spray process is a leading technology of powder depositing in the production of coatings widely used in the aerospace industry for the protection of new parts and for the repair of worn ones. Cermet 75Cr3C2 - 25Ni(Cr) coatings based on Cr3C2 carbides are widely used to protect parts as they retain high values of hardness, strength and resistance to wear up to a temperature of 850°C. This paper discusses the influence of the parameters of the plasma spray deposition of 75Cr3C2 - 25...

  7. Study on plasma-spraying coating bioactive ceramics onto silicon nitride surface as composite endosteal implants.

    Science.gov (United States)

    Xu, L L; Shi, S J

    1997-01-01

    The successful key of endosteal implants depends on the properties of implant materials which are very important for oral implantology at the present. Because silicon nitride has high strength and hydroxylapatite (HA) and flourapatite (FA) have good biocompatibility. In this paper, we apply silicon nitride as base material. Plasma spray HA, FA onto its surface as composite endosteal implants. Physical and chemical properties test, includes X-ray diffraction (XRD), scanning electronic microscope (SEM), EDAX and bonding strength test (push-out test). The results indicate: after plasma-spraying coating, crystalline phase of HA and FA unchanged and form a lot of pores among the crystal particles. Those pores benefit bone growing into them. It is very important for implants to be fixed in bone for long time, Ca/P ratio has no significant change. Bonding strength test results indicate: Si3N4-HA 23.6MPa, Si3N4-FA 27.12 MPa are higher than that of Ti-HA 15.07 MPa. On the basis of these studies, they are kinds of ideal implant materials. PMID:9731426

  8. Nano-structural bioactive gradient coating fabricated by computer controlled plasma-spraying technology.

    Science.gov (United States)

    Ning, C Y; Wang, Y J; Lu, W W; Qiu, Q X; Lam, R W M; Chen, X F; Chiu, K Y; Ye, J D; Wu, G; Wu, Z H; Chow, S P

    2006-10-01

    The poor mechanical property of hydroxyapatite was the major problem for load bearing and implant coating in clinical applications. To overcome this weakness, a bioactive gradient coating with a special design composition of hydroxyapatite (HA), ZrO2, Ti, bioglass was developed. This 120 microm coating with an upper layer of 30-50 microm porous HA produced by computer controlled plasma spraying which maintained energy level of the plasma which ensure proper melting of powder. The crystal size of the coating was 18.6-26.2 nm. Transformation of t-ZrO2 to m-ZrO2 reduced the thermal stress that weakened the coating and lowered down interfacial strength of the coating and metal substrate. Thermal stress of sprayed coating was 16.4 MPa which was much smaller than the sample without thermal treatment of 67.1 MPa. Interfacial strength between the coating and metal substrate was 53 MPa which is much higher than conventional Hydroxyapatite coating. Based on XRD analysis crystallinity of HA approached 98%. Therefore, high temperature treatment improved long term stability of the coating through improved crystallinity of hydroxyapatite and reduced other impure calcium phosphate phase. PMID:16977384

  9. Study of thermal and electrical parameters of workpieces during spray coating by electrolytic plasma jet

    Science.gov (United States)

    Khafizov, A. A.; Shakirov, Yu I.; Valiev, R. A.; Valiev, R. I.; Khafizova, G. M.

    2016-01-01

    In this paper the results are presented of thermal and electrical parameters of products in the system bottom layer - intermediate layer when applying protective coatings of ferromagnetic powder by plasma spray produced in an electric discharge with a liquid cathode, on steel samples. Temperature distribution and gradients in coating and intermediate coating were examined. Detailed descriptions of spray coating with ferromagnetic powder by plasma jet obtained in electrical discharge with liquid cathode and the apparatus for obtaining thereof is provided. Problem has been solved by using of Fourier analysis. Initial data for calculations is provided. Results of numerical analysis are provided as temporal functions of temperature in contiguity between coating and intermediate coating as well as temporal function of the value Q=q-φ where q is density of heat current directed to the free surface of intermediate coating, φ is density of heat current in contiguity between coating and intermediate coating. The analysis of data given shows that in the systems of contact heat exchange bottom layer-intermediate layer with close values of the thermophysical characteristics of constituting materials is observed a slow increase of the temperature of the contact as a function of time.

  10. Thickness measurement approach for plasma sprayed coatings using ultrasonic testing technique

    Institute of Scientific and Technical Information of China (English)

    LIN Li; LI Xi-meng; XU Zhi-hui; LEI Ming-kai

    2004-01-01

    The special ultrasonic testing system has been developed for thickness measurement of plasma sprayed coatings. The ultrasonic immersion method was used to obtain stable coupling condition and avoid other disadvantages of contact method. Spherical acoustic lens were designed to focus ultrasonic beam so as to improve beam directivity and concentrate ultrasonic energy. To increase testing precision and avoid mussy wave signals, moderate pulse width and frequency of the transducer has been selected. The displacement of transducer in X-Y-Z directions was precisely manipulated by step-controlled system to insure the accuracy of focus length and repetition of measurement. Optimized testing conditions (with the transducer of center frequency of 10 MHz and crystal diameter of 8 mm, focus length of 9.5 mm, diameter of focal column of 0. 1 mm and length of focal column of 0.27 mm) were selected to determine the thickness between 285 -414 μm of ZrO2 coatings plasma sprayed on the nickel based superalloy. The frequency interval of the periodic extremums in ultrasonic power spectra decreases with increasing coating thickness. The ultrasonic results accord with those of metallographical method.

  11. Interaction Studies of Ceramic Vacuum Plasma Spraying For The Melting Crucible Materials

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Jong Hwan [Univ., of Science and Technology, Daejeon (Korea, Republic of); Kim, Hyung Tae; Woo, Yoon Myung; Kim, Ki Hwan; Lee, Chan Bock [Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of); Fielding, R. S. [Idaho National Laboratory, Idaho (United States)

    2013-10-15

    Candidate coating materials for re-usable metallic nuclear fuel crucibles, TaC, TiC, ZrC, ZrO{sub 2}, and Y{sub 2}O{sub 3}, were plasma-sprayed onto a niobium substrate. The microstructure of the plasma-sprayed coatings and thermal cycling behavior were characterized, and U-Zr melt interaction studies were carried out. The TaC and Y{sub 2}O{sub 3} coating layers had a uniform thickness, and high density with only a few small closed pores showing good consolidation, while the ZrC, TiC, and ZrO{sub 2} coatings were not well consolidated with a considerable amount of porosity. Thermal cycling tests showed that the adhesion of the TiC, ZrC, and ZrO{sub 2} coating layers with niobium was relatively weak compared to the TaC and Y{sub 2}O{sub 3} coatings. The TaC and Y{sub 2}O{sub 3} coatings had better cycling characteristics with no interconnected cracks. In the interaction studies, ZrC and ZrO{sub 2} coated rods showed significant degradations after exposure to U-10 wt.% Zr melt at 1600 .deg. C for 15 min., but TaC, TiC, and Y{sub 2}O{sub 3} coatings showed good compatibility with U-Zr melt.

  12. Microstructure and Tribological Properties of Plasma-sprayed Nanostructured Sulfide Coating

    Institute of Scientific and Technical Information of China (English)

    Yang XU; Yaohui GUAN; Zhongyu ZHENG; Xiaohui TONG

    2006-01-01

    The friction and wear properties of plasma-sprayed nanostructured FeS coating were investigated on an MHK-500 friction and wear tester under both oil lubrication and dry friction condition. The microstructure, worn surface morphology and phase composition of the coating were characterized by scanning electron microscopy(SEM)and X-ray diffraction(XRD). It was found that the coating was mainly composed of FeS, a small quantity of Fe1-xS and oxide were also found. The coating was formed by small particles of 50~100 nm in size. The thickness of the coating is approximately 150μm. The friction-reduction and wear-resistance properties of plasma-sprayed nanostructured FeS coating were superior to that of GCr15 steel substrate.Especially under oil lubrication condition, the friction coefficient of nanostructured FeS coating was 50% of that of GCr15 steel, the wear scar widths of the coating were also reduced to nearly 50% of that of GCr15 steel under high load. The failure of the coating was mainly attributed to plastic deformation under both oil lubrication and dry friction condition.

  13. Characterization of Yttria-Stabilized Zirconia Coatings Deposited by Low-Pressure Plasma Spraying

    Science.gov (United States)

    He, Peng-jiang; Yin, Shuo; Song, Chen; Lapostolle, Frédéric; Liao, Han-lin

    2016-02-01

    The research presented here aimed to apply plasma spraying at a low pressure of 100 Pa for fabricating the columnar structure or dense coatings. These coatings with different structures were elaborated from the vapor condensation and molten droplets, respectively, using the agglomerated YSZ powders and a relatively low power commercial F4-VB torch. It was shown that the crystallite size of coating deposited from the vapor condensation at a spraying distance of 200 mm was reduced to 17.1 nm from 43.7 nm of the feedstock. Observations indicated that a thin columnar structured coating was produced out of the line of sight of projection. In the line of sight of projection, the hybrid structured coating was obtained. The relatively dense coating was fabricated using a specifically designed extended nozzle. Investigations by means of optical emission spectroscopy were performed to analyze the nature of the plasma jet with YSZ powders. The Vickers microhardness was also conducted. It was found that the relatively dense coating showed a higher value in comparison to the hybrid structure coating, up to 1273 ± 56 Hv100g.

  14. Cold plasma synthesis of high quality organic nanoparticles at atmospheric pressure

    Energy Technology Data Exchange (ETDEWEB)

    Radacsi, N., E-mail: kefehu@gmail.com; Heijden, A. E. D. M. van der; Stankiewicz, A. I.; Horst, J. H. ter [Delft University of Technology, Process and Energy Department (Netherlands)

    2013-02-15

    Atmospheric pressure cold surface dielectric barrier discharge (SDBD) plasma was used for the first time to produce nano-sized organic crystals. Nano-sized particles can have beneficial product properties, such as improved internal quality and dissolution rate, compared to conventionally sized crystalline products. In cold plasma crystallization a nebulizer system sprays the solution aerosol into the plasma with the help of a carrier gas. The plasma heats and charges the droplets causing solvent evaporation and coulomb fission to occur, after which nucleation and crystal growth commence within the small, confined volume offered by the small droplets. As a result nano-sized crystals are produced. The operation conditions of SDBD plasma to produce nano-sized crystals of the energetic material RDX were determined by scanning electron microscopy, and the product was investigated with X-ray powder diffraction and sensitivity tests. The sensitivity tests indicated that the nano-sized product had reduced sensitivity for friction, indicating a higher internal quality of the crystalline product.

  15. Cold plasma synthesis of high quality organic nanoparticles at atmospheric pressure

    International Nuclear Information System (INIS)

    Atmospheric pressure cold surface dielectric barrier discharge (SDBD) plasma was used for the first time to produce nano-sized organic crystals. Nano-sized particles can have beneficial product properties, such as improved internal quality and dissolution rate, compared to conventionally sized crystalline products. In cold plasma crystallization a nebulizer system sprays the solution aerosol into the plasma with the help of a carrier gas. The plasma heats and charges the droplets causing solvent evaporation and coulomb fission to occur, after which nucleation and crystal growth commence within the small, confined volume offered by the small droplets. As a result nano-sized crystals are produced. The operation conditions of SDBD plasma to produce nano-sized crystals of the energetic material RDX were determined by scanning electron microscopy, and the product was investigated with X-ray powder diffraction and sensitivity tests. The sensitivity tests indicated that the nano-sized product had reduced sensitivity for friction, indicating a higher internal quality of the crystalline product.

  16. Investigation into the diffusion and oxidation behavior of the interface between a plasma-sprayed anode and a porous steel support for solid oxide fuel cells

    Science.gov (United States)

    Zhang, Shan-Lin; Li, Cheng-Xin; Li, Chang-Jiu; Liu, Meilin; Yang, Guan-Jun

    2016-08-01

    Porous metal-supported solid oxide fuel cells (SOFCs) have attracted much attention because their potential to dramatically reduce the cost while enhancing the robustness and manufacturability. In particular, 430 ferritic steel (430L) is one of the popular choice for SOFC support because of its superior performance and low cost. In this study, we investigate the oxidation and diffusion behavior of the interface between a Ni-based anode and porous 430L support exposed to a humidified (3% H2O) hydrogen atmosphere at 700 °C. The Ni-GDC (Ce0.8Gd0.2O2-δ) cermet anodes are deposited on the porous 430L support by atmospheric plasma spraying (APS). The effect of exposure time on the microstructure and phase structure of the anode and the supports is studied and the element diffusion across the support/anode interface is characterized. Results indicate that the main oxidation product of the 430L support is Cr2O3, and that Cr and Fe will diffuse to the anode and the diffusion thickness increases with the exposure time. The diffusion thickness of Cr and Fe reach about 5 and 2 μm, respectively, after 1000 h exposure. However, the element diffusion and oxidation has little influence on the area-specific resistance, indicating that the porous 430L steel and plasma sprayed Ni-GDC anode are promising for durable SOFCs.

  17. New Freeform Manufacturing Chains Based on Atmospheric Plasma Jet Machining

    Science.gov (United States)

    Arnold, T.; Boehm, G.; Paetzelt, H.

    2016-01-01

    New manufacturing chains for precise fabrication of asphere and freeform optical surfaces including atmospheric Plasma Jet Machining (PJM) technology will be presented. PJM is based on deterministic plasma-assisted material removal. It has the potential for flexible and cost-efficient shape generation and correction of small and medium-sized optical freeform elements. The paper discusses the interactions between the plasma tools and optical fused silica samples in the context of the pre-machined and intermediate surface states and identifies several plasma jet machining methods for freeform generation, surface correction, and finishing as well as suitable auxiliary polishing methods. The successful application of either processing chain is demonstrated.

  18. Parameters of atmospheric plasmas produced by electrosurgical devices

    Science.gov (United States)

    Keidar, Michael; Shashurin, Alexey; Canady, Jerome

    2013-10-01

    Electrosurgical systems are extensively utilized in general surgery, surgical oncology, plastic and reconstructive surgery etc. In this work we study plasma parameters created by electrosurgical system SS-200E/Argon 2 of US Medical Innovations. The maximal length of the discharge plasma column at which the discharge can be sustained was determined as function of discharge power and argon flow rate. Electrical parameters including discharge current and voltage were measured. Recently proposed Rayleigh microwave scattering method for temporally resolved density measurements of small-size atmospheric plasmas was utilized. Simultaneously, evolution of plasma column was observed using intensified charge-coupled device (ICCD) camera.

  19. Atmospheric pressure cold plasma as an antifungal therapy

    International Nuclear Information System (INIS)

    A microhollow cathode based, direct-current, atmospheric pressure, He/O2 (2%) cold plasma microjet was used to inactive antifungal resistants Candida albicans, Candida krusei, and Candida glabrata in air and in water. Effective inactivation (>90%) was achieved in 10 min in air and 1 min in water. Antifungal susceptibility tests showed drastic reduction of the minimum inhibitory concentration after plasma treatment. The inactivation was attributed to the reactive oxygen species generated in plasma or in water. Hydroxyl and singlet molecular oxygen radicals were detected in plasma-water system by electron spin resonance spectroscopy. This approach proposed a promising clinical dermatology therapy.

  20. Effect of Critical Plasma Spray Parameters on Microstructure and Microwave Absorption Property of Ti3SiC2/Cordierite Coatings

    Science.gov (United States)

    Su, Jinbu; Zhou, Wancheng; Wang, Hongyu; Liu, Yi; Qing, Yuchang; Luo, Fa; Zhu, Dongmei; Zhou, Liang

    2016-04-01

    Ti3SiC2/cordierite coatings with different critical plasma spray parameters (CPSP) were fabricated via atmospheric plasma spraying method. The microstructure and phase constitution of the as-sprayed Ti3SiC2/cordierite coatings were characterized. The effects of CPSP conditions on the electromagnetic shielding, and dielectric and microwave absorption properties of coatings in the frequency of 8.2-12.4 GHz were also measured and investigated. The results showed that both real and imaginary part of the complex permittivity decrease with increasing CPSP values, which can be ascribed to the decomposition of some Ti3SiC2 into TiC. The calculated reflection loss of the as-sprayed Ti3SiC2/cordierite coatings with different CPSP conditions and thicknesses indicates that coatings with CPSP 0.3, 0.35, and 0.425 exhibit excellent microwave absorption property in the thickness of 1.5 mm. In order to broaden the bandwidth of the coatings, a double-layer coating system was designed. The calculated reflection loss results show that when the thickness of matching layer is 0.3 mm and the thickness of absorbing layer is 1.5 mm, the double-layer coating system shows a proper microwave absorption property with a minimum absorption value of -17.37 dB at 9.67 GHz and a absorption bandwidth (RL less than -5 dB) of 4.16 GHz in the investigated frequency.

  1. Stimulation of wound healing by helium atmospheric pressure plasma treatment

    Energy Technology Data Exchange (ETDEWEB)

    Nastuta, Andrei Vasile; Topala, Ionut; Pohoata, Valentin; Popa, Gheorghe [Faculty of Physics, Alexandru Ioan Cuza University, Bd. Carol No. 11, 700506, Iasi (Romania); Grigoras, Constantin, E-mail: andrei.nastuta@uaic.ro [Physiopathology Department, Grigore T. Popa University of Medicine and Pharmacy, 700115, Iasi (Romania)

    2011-03-16

    New experiments using atmospheric pressure plasma have found large application in treatment of living cells or tissues, wound healing, cancerous cell apoptosis, blood coagulation on wounds, bone tissue modification, sterilization and decontamination. In this study an atmospheric pressure plasma jet generated using a cylindrical dielectric-barrier discharge was applied for treatment of burned wounds on Wistar rats' skin. The low temperature plasma jet works in helium and is driven by high voltage pulses. Oxygen and nitrogen based impurities are identified in the jet by emission spectroscopy. This paper analyses the natural epithelization of the rats' skin wounds and two methods of assisted epithelization, a classical one using polyurethane wound dressing and a new one using daily atmospheric pressure plasma treatment of wounds. Systemic and local medical data, such as haematological, biochemical and histological parameters, were monitored during entire period of study. Increased oxidative stress was observed for plasma treated wound. This result can be related to the presence in the plasma volume of active species, such as O and OH radicals. Both methods, wound dressing and plasma-assisted epithelization, provided positive medical results related to the recovery process of burned wounds. The dynamics of the skin regeneration process was modified: the epidermis re-epitelization was accelerated, while the recovery of superficial dermis was slowed down.

  2. Stimulation of wound healing by helium atmospheric pressure plasma treatment

    International Nuclear Information System (INIS)

    New experiments using atmospheric pressure plasma have found large application in treatment of living cells or tissues, wound healing, cancerous cell apoptosis, blood coagulation on wounds, bone tissue modification, sterilization and decontamination. In this study an atmospheric pressure plasma jet generated using a cylindrical dielectric-barrier discharge was applied for treatment of burned wounds on Wistar rats' skin. The low temperature plasma jet works in helium and is driven by high voltage pulses. Oxygen and nitrogen based impurities are identified in the jet by emission spectroscopy. This paper analyses the natural epithelization of the rats' skin wounds and two methods of assisted epithelization, a classical one using polyurethane wound dressing and a new one using daily atmospheric pressure plasma treatment of wounds. Systemic and local medical data, such as haematological, biochemical and histological parameters, were monitored during entire period of study. Increased oxidative stress was observed for plasma treated wound. This result can be related to the presence in the plasma volume of active species, such as O and OH radicals. Both methods, wound dressing and plasma-assisted epithelization, provided positive medical results related to the recovery process of burned wounds. The dynamics of the skin regeneration process was modified: the epidermis re-epitelization was accelerated, while the recovery of superficial dermis was slowed down.

  3. Stimulation of wound healing by helium atmospheric pressure plasma treatment

    Science.gov (United States)

    Vasile Nastuta, Andrei; Topala, Ionut; Grigoras, Constantin; Pohoata, Valentin; Popa, Gheorghe

    2011-03-01

    New experiments using atmospheric pressure plasma have found large application in treatment of living cells or tissues, wound healing, cancerous cell apoptosis, blood coagulation on wounds, bone tissue modification, sterilization and decontamination. In this study an atmospheric pressure plasma jet generated using a cylindrical dielectric-barrier discharge was applied for treatment of burned wounds on Wistar rats' skin. The low temperature plasma jet works in helium and is driven by high voltage pulses. Oxygen and nitrogen based impurities are identified in the jet by emission spectroscopy. This paper analyses the natural epithelization of the rats' skin wounds and two methods of assisted epithelization, a classical one using polyurethane wound dressing and a new one using daily atmospheric pressure plasma treatment of wounds. Systemic and local medical data, such as haematological, biochemical and histological parameters, were monitored during entire period of study. Increased oxidative stress was observed for plasma treated wound. This result can be related to the presence in the plasma volume of active species, such as O and OH radicals. Both methods, wound dressing and plasma-assisted epithelization, provided positive medical results related to the recovery process of burned wounds. The dynamics of the skin regeneration process was modified: the epidermis re-epitelization was accelerated, while the recovery of superficial dermis was slowed down.

  4. Improvement of the Quality and the Shelf Life of the High Oxygen Modified Atmosphere Packaged Veal by Superficial Spraying with Dihydroquercetin Solution

    Directory of Open Access Journals (Sweden)

    Stefan Georgiev Dragoev

    2014-01-01

    Full Text Available The improvement of quality and the shelf life of veal by combination of 80%O2/20%CO2 modified atmosphere packaging and superficial spraying with 0.02% dihydroquercetin solutions was studied. The control samples C, air packaged only, D, air packaged sprayed by 0.02% dihydroquercetin solution, MAP, modified atmosphere packaging only, BMAP, modified atmosphere packaging sprayed by 0.02% butylated hydroxytoluene solution, and DMAP, modified atmosphere packaging sprayed by 0.02% dihydroquercetin solution, were measured. The best results were obtained in modified atmosphere packaging sprayed by 0.02% dihydroquercetin solution. Comparisons with control samples were expressed as reduction in acid value with 27.72%, peroxide value with 64.74%, 2-thiobarbituric acid reactive substances (TBARS with 65.71%, and the pH with 6.18%. The acid and peroxide values, TBARS, and pH were decreased linearly in response when applying the combination of 80%O2/20%CO2 modified atmosphere packaging and superficial spraying with 0.02% dihydroquercetin solutions (P0.05. According to results obtained it was concluded that 80%O2/20%CO2 modified atmosphere packaged veal stored at 0±0.5°C after 0.02% dihydroquercetin solution treatment can preserve its quality and shelf life to 15 d postmortem.

  5. Flame spray synthesis under a non-oxidizing atmosphere: Preparation of metallic bismuth nanoparticles and nanocrystalline bulk bismuth metal

    International Nuclear Information System (INIS)

    Metallic bismuth nanoparticles of over 98% purity were prepared by a modified flame spray synthesis method in an inert atmosphere by oxygen-deficient combustion of a bismuth-carboxylate based precursor. The samples were characterized by X-ray diffraction, thermal analysis and scanning electron microscopy confirming the formation of pure, crystalline metallic bismuth nanoparticles. Compression of the as-prepared powder resulted in highly dense, nanocrystalline pills with strong electrical conductivity and bright metallic gloss

  6. Study of matrix effects produced by inorganic species in inductively coupled plasma atomic emission spectrometry with several spray chambers

    International Nuclear Information System (INIS)

    In the present work, the influence of the spray chamber design on the matrix effects was investigated in Inductively Coupled Plasma Atomic Emission Spectrometry (ICP-AES). The study was carried out in terms of aerosol drop size distribution and emission signal. Solutions of two inorganic acids and salts were employed to characterize the extent of the matrix effects throughout this work. Several spray chambers. a double-pass (Scott - type), a conventional cyclonic, and two low-volume cyclonic - type spray chambers (i.e., Cinnabar, and Genie) were used in order to evaluate the matrix effects produced by nitric and sulphuric acid solutions. A glass concentric pneumatic micro nebulizer (Atom Mist) was used in conjunction with all four chambers. When nitric or sulphuric acid solutions were nebulized, the double pass spray chamber registered noticeable changes in the drop size distribution. The low-volume spray chambers, in turn, afforded changes in the aerosol drop size distributions similar to the conventional cyclonic one. The matrix effects on the signal were reduced with all three cyclonic spray chambers with respect to the double pass one. Concerning the effect of inorganic salts, the results obtained with a High Efficiency Nebulizer (HEN) coupled to a double pass spray chamber and to a cyclonic type one revealed several issues: (i) the matrix effects were more severe at low liquid and gas flow rates; (ii) as for inorganic acids, the use of a cyclonic spray chamber led to a mitigation of the matrix effects with respect to a double pass spray chamber. (author)

  7. Behavior of alumina particles in atmospheric pressure plasma jets

    International Nuclear Information System (INIS)

    The distribution of Al2O3 particle size, velocity and temperature was mapped over the flow field of a 31.5 kW plasma torch. The effects of varying the powder loading were studied. The powder feed rate was varied between .45 and 2.05 kg/hr independent of the carrier gas flow rate. The particle flow field was non-symmetric due to the method of particle injection. The data indicate that powder feed rate does not significantly affect either the temperature or velocity of the particles, for typical plasma spray conditions, and that the assumption of a dilute particle flow field is valid. 1 ref., 7 figs

  8. Diagnostics and modeling of yttria-stabilized zirconia formation in solution-precursor plasma-spray process

    Science.gov (United States)

    Ozturk, Alper

    Thermal barrier coatings produced by solution-precursor plasma-spray (SPPS) process have been shown to offer superior thermal properties and durability. The microstructure of these coatings combines favorable properties of conventional air plasma spray (APS) and electron beam physical vapor deposition (EB-PVD) coatings by providing evenly spaced, through-thickness vertical cracks and uniformly distributed porosity resulting in good strain tolerance and low thermal conductivity. This experimental and computational study aims at clarifying some of the key aspects of this process through diagnostics of the actual process, modeling of vaporization and precipitation within droplets and through model experiments which utilize a combustion flame instead of a plasma jet. The work also includes characterization of the combustion flame and study of the possibility of coating formation utilizing combustion processes instead of plasmas. Plasma-extracted sample indicate presence of spherical sintered polycrystalline particles of 100 nm to 1 micron. Characterization of the precursor spray show that the mean droplet size is about 40 micron suggesting droplet disintegration in the process. Modeling of the heat and mass transfer around the droplets and solute precipitation predict formation of shell type structures and ceno-spheres supported by the experimental evidence of shell type structures in the single pass plasma experiments. Combustion flame experiments were found to produce sintered polycrystalline tetragonal yttria-stabilized zirconia particles similar to the plasma-extracted samples. The microstructural and compositional evolution of the ceramic particles was characterized as a function of downstream distance in the flame jet.

  9. Sterilization of Turmeric by Atmospheric Pressure Dielectric Barrier Discharge Plasma

    International Nuclear Information System (INIS)

    In this study atmospheric pressure dielectric barrier discharge (DBD) plasma has been employed for sterilizing dry turmeric powders. A 6 kV, 6 kHz frequency generator was used to generate plasma with Ar, Ar/O2, He, and He/O2 gases between the 5 mm gap of two quartz covered electrodes. The complete sterilization time of samples due to plasma treatment was measured. The most important contaminant of turmeric is bacillus subtilis. The results show that the shortest sterilization time of 15 min is achieved by exposing the samples to Ar/O2 plasma. Survival curves of samples are exponential functions of time and the addition of oxygen to plasma leads to a significant increase of the absolute value of time constant of the curves. Magnitudes of protein and DNA in treated samples were increased to a similar value for all samples. Taste, color, and solubility of samples were not changed after the plasma treatment

  10. Sterilization of Turmeric by Atmospheric Pressure Dielectric Barrier Discharge Plasma

    Science.gov (United States)

    Setareh, Salarieh; Davoud, Dorranian

    2013-11-01

    In this study atmospheric pressure dielectric barrier discharge (DBD) plasma has been employed for sterilizing dry turmeric powders. A 6 kV, 6 kHz frequency generator was used to generate plasma with Ar, Ar/O2, He, and He/O2 gases between the 5 mm gap of two quartz covered electrodes. The complete sterilization time of samples due to plasma treatment was measured. The most important contaminant of turmeric is bacillus subtilis. The results show that the shortest sterilization time of 15 min is achieved by exposing the samples to Ar/O2 plasma. Survival curves of samples are exponential functions of time and the addition of oxygen to plasma leads to a significant increase of the absolute value of time constant of the curves. Magnitudes of protein and DNA in treated samples were increased to a similar value for all samples. Taste, color, and solubility of samples were not changed after the plasma treatment.

  11. Time Evolution of Artificial Plasma Cloud in Atmospheric Environment

    Institute of Scientific and Technical Information of China (English)

    陆启明; 杨维纮; 刘万东

    2004-01-01

    By analyzing the time evolution of artificial plasma cloud in the high altitude of atmospheric environment, we found that there are two zones, an exponential attenuation zone and a linearly attenuating zone, existing in the spatial distribution of electron density of the artificial plasma clouds. The plasma generator's particle flux density only contributes to the exponential attenuation zone, and has no effect on the linear attenuation zone. The average electron density in the linear attenuation zone is about 10-5 of neutral particle density, and can diffuse over a wider area. The conclusion will supply some valuable references to the research of electromagnetic wave and artificial plasma interaction, the plasma invisibleness research of missile and special aerocraft,and the design of artificial plasma source.

  12. Ultrasound enhanced plasma surface modification at atmospheric pressure

    DEFF Research Database (Denmark)

    Kusano, Yukihiro; Singh, Shailendra Vikram; Norrman, Kion;

    Atmospheric pressure plasma treatment can be highly enhanced by simultaneous high-power ultrasonic irradiation onto the treating surface. It is because ultrasonic waves with a sound pressure level (SPL) above approximately 140 dB can reduce the thickness of a boundary gas layer between the plasma...... air are separated using a polyethylene film. The gliding arc was extended by a high speed air flow into ambient air, directed the polyester surface at an angle of approximately 30o. The ultrasonic waves were introduced vertically to the surface. After the plasma treatment using each plasma source...... without ultrasonic irradiation, the water contact angle dropped markedly, and tended to decrease furthermore at higher power. The ultrasonic irradiation during the plasma treatment consistently improved the wettability. Oxygen containing polar functional groups were introduced at the surface by the plasma...

  13. Nanostructured bioactive glass-ceramic coatings deposited by the liquid precursor plasma spraying process

    International Nuclear Information System (INIS)

    Bioactive glass-ceramic coatings have great potential in dental and orthopedic medical implant applications, due to its excellent bioactivity, biocompatibility and osteoinductivity. However, most of the coating preparation techniques either produce only thin thickness coatings or require tedious preparation steps. In this study, a new attempt was made to deposit bioactive glass-ceramic coatings on titanium substrates by the liquid precursor plasma spraying (LPPS) process. Tetraethyl orthosilicate, triethyl phosphate, calcium nitrate and sodium nitrate solutions were mixed together to form a suspension after hydrolysis, and the liquid suspension was used as the feedstock for plasma spraying of P2O5-Na2O-CaO-SiO2 bioactive glass-ceramic coatings. The in vitro bioactivities of the as-deposited coatings were evaluated by soaking the samples in simulated body fluid (SBF) for 4 h, 1, 2, 4, 7, 14, and 21 days, respectively. The as-deposited coating and its microstructure evolution behavior under SBF soaking were systematically analyzed by scanning electron microscopy (SEM), X-ray diffraction (XRD), inductively coupled plasma (ICP), and Fourier transform infrared (FTIR) spectroscopy. The results showed that P2O5-Na2O-CaO-SiO2 bioactive glass-ceramic coatings with nanostructure had been successfully synthesized by the LPPS technique and the synthesized coatings showed quick formation of a nanostructured HCA layer after being soaked in SBF. Overall, our results indicate that the LPPS process is an effective and simple method to synthesize nanostructured bioactive glass-ceramic coatings with good in vitro bioactivity.

  14. Nanostructured bioactive glass-ceramic coatings deposited by the liquid precursor plasma spraying process

    Energy Technology Data Exchange (ETDEWEB)

    Xiao Yanfeng; Song Lei; Liu Xiaoguang; Huang Yi; Huang Tao; Wu Yao; Chen Jiyong [National Engineering Research Center for Biomaterials, Sichuan University, 29 Wangjiang Road Chengdu, Sichuan 610064 (China); Wu Fang, E-mail: fwu@scu.edu.cn [National Engineering Research Center for Biomaterials, Sichuan University, 29 Wangjiang Road Chengdu, Sichuan 610064 (China)

    2011-01-01

    Bioactive glass-ceramic coatings have great potential in dental and orthopedic medical implant applications, due to its excellent bioactivity, biocompatibility and osteoinductivity. However, most of the coating preparation techniques either produce only thin thickness coatings or require tedious preparation steps. In this study, a new attempt was made to deposit bioactive glass-ceramic coatings on titanium substrates by the liquid precursor plasma spraying (LPPS) process. Tetraethyl orthosilicate, triethyl phosphate, calcium nitrate and sodium nitrate solutions were mixed together to form a suspension after hydrolysis, and the liquid suspension was used as the feedstock for plasma spraying of P{sub 2}O{sub 5}-Na{sub 2}O-CaO-SiO{sub 2} bioactive glass-ceramic coatings. The in vitro bioactivities of the as-deposited coatings were evaluated by soaking the samples in simulated body fluid (SBF) for 4 h, 1, 2, 4, 7, 14, and 21 days, respectively. The as-deposited coating and its microstructure evolution behavior under SBF soaking were systematically analyzed by scanning electron microscopy (SEM), X-ray diffraction (XRD), inductively coupled plasma (ICP), and Fourier transform infrared (FTIR) spectroscopy. The results showed that P{sub 2}O{sub 5}-Na{sub 2}O-CaO-SiO{sub 2} bioactive glass-ceramic coatings with nanostructure had been successfully synthesized by the LPPS technique and the synthesized coatings showed quick formation of a nanostructured HCA layer after being soaked in SBF. Overall, our results indicate that the LPPS process is an effective and simple method to synthesize nanostructured bioactive glass-ceramic coatings with good in vitro bioactivity.

  15. Nanostructured bioactive glass-ceramic coatings deposited by the liquid precursor plasma spraying process

    Science.gov (United States)

    Xiao, Yanfeng; Song, Lei; Liu, Xiaoguang; Huang, Yi; Huang, Tao; Wu, Yao; Chen, Jiyong; Wu, Fang

    2011-01-01

    Bioactive glass-ceramic coatings have great potential in dental and orthopedic medical implant applications, due to its excellent bioactivity, biocompatibility and osteoinductivity. However, most of the coating preparation techniques either produce only thin thickness coatings or require tedious preparation steps. In this study, a new attempt was made to deposit bioactive glass-ceramic coatings on titanium substrates by the liquid precursor plasma spraying (LPPS) process. Tetraethyl orthosilicate, triethyl phosphate, calcium nitrate and sodium nitrate solutions were mixed together to form a suspension after hydrolysis, and the liquid suspension was used as the feedstock for plasma spraying of P 2O 5-Na 2O-CaO-SiO 2 bioactive glass-ceramic coatings. The in vitro bioactivities of the as-deposited coatings were evaluated by soaking the samples in simulated body fluid (SBF) for 4 h, 1, 2, 4, 7, 14, and 21 days, respectively. The as-deposited coating and its microstructure evolution behavior under SBF soaking were systematically analyzed by scanning electron microscopy (SEM), X-ray diffraction (XRD), inductively coupled plasma (ICP), and Fourier transform infrared (FTIR) spectroscopy. The results showed that P 2O 5-Na 2O-CaO-SiO 2 bioactive glass-ceramic coatings with nanostructure had been successfully synthesized by the LPPS technique and the synthesized coatings showed quick formation of a nanostructured HCA layer after being soaked in SBF. Overall, our results indicate that the LPPS process is an effective and simple method to synthesize nanostructured bioactive glass-ceramic coatings with good in vitro bioactivity.

  16. Generation of nano roughness on fibrous materials by atmospheric plasma

    International Nuclear Information System (INIS)

    Atmospheric plasma technology finds novel applications in textile industry. It eliminates the usage of water and of hazard liquid chemicals, making production much more eco-friendly and economically convenient. Due to chemical effects of atmospheric plasma, it permits to optimize dyeing and laminating affinity of fabrics, as well as anti-microbial treatments. Other important applications such as increase of mechanical resistance of fiber sleeves and of yarns, anti-pilling properties of fabrics and anti-shrinking property of wool fabrics were studied in this work. These results could be attributed to the generation of nano roughness on fibers surface by atmospheric plasma. Nano roughness generation is extensively studied at different conditions. Alternative explanations for the important practical results on textile materials and discussed.

  17. Atmospheric-pressure plasma sources for biomedical applications

    International Nuclear Information System (INIS)

    Atmospheric-pressure plasmas (APPs) have attracted great interest and have been widely applied in biomedical applications, as due to their non-thermal and reactive properties, they interact with living tissues, cells and bacteria. Various types of plasma sources generated at atmospheric pressure have been developed to achieve better performance in specific applications. This article presents an overview of the general characteristics of APPs and a brief summary of their biomedical applications, and reviews a wide range of these sources developed for biomedical applications. The plasma sources are classified according to their power sources and cover a wide frequency spectrum from dc to microwaves. The configurations and characteristics of plasma sources are outlined and their biomedical applications are presented. (invited review)

  18. Microwave-assisted atmospheric pressure plasma polymerization of hexamethyldisiloxane

    Science.gov (United States)

    Matsubayashi, Toshiki; Hidaka, Hiroki; Muguruma, Hitoshi

    2016-07-01

    Microwave-assisted atmospheric pressure plasma polymerization is presented. A system with a re-entrant microwave cavity realizes simple matching, stable plasma, and free space under the orifice of plasma steam. Hexamethyldisiloxane is employed as a monomer, while argon is used as a carrier gas. The effective area of the hydrophobic coating film used corresponds to a circle of 20 mm diameter and the deposition rate considered is 5 nm/min. Matrix-assisted laser desorption/ionization time-of-flight mass spectroscopy shows that the coating film has a large molecular weight (>200 kDa), suggesting that a high-crosslinking and three-dimensional polymer matrix is formed and microwave-assisted atmospheric pressure plasma polymerization is fulfilled.

  19. Characteristics of RF Cold Plasma at Atmospheric Pressure

    Institute of Scientific and Technical Information of China (English)

    QIU Liang; MENG Yuedong; SHU Xingsheng

    2007-01-01

    The characteristics of a stable discharge at atmospheric pressure is investigated.The plasma source consisted of two closely spaced parallel-plated perforated electrodes,driven by a radio frequency power to generate a uniform cold plasma in Helium at atmospheric pressure.Both alpha and gamma modes were clearly observed.The hollow cathode effects were found in the discharge.The influence of the dielectric barrier on the discharge was also investigated by utilizing a surface-anodized aluminium electrode as the anode.

  20. Atmospheric pressure plasmas for aerosols processes in materials and environment

    OpenAIRE

    Borra, J.P.; Jidenko, N; Bourgeois, E

    2009-01-01

    Abstract The paper highlights applications of some atmospheric pressure plasmas (dc-corona, streamer and spark and ac-Dielectric Barrier Discharges) to aerosol processes for Materials and Environment (filtration, diagnostics). The production of vapor i.e. condensable gaseous species, leads to nano-sized particles by physical and chemical routes of nucleation in these AP plasmas: (i) when dc streamer and spark filamentary discharges as well as ac filamenta...