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Sample records for antireflection coatings based

  1. Protective infrared antireflection coating based on sputtered germanium carbide

    Science.gov (United States)

    Gibson, Des; Waddell, Ewan; Placido, Frank

    2011-09-01

    This paper describes optical, durablility and environmental performance of a germanium carbide based durable antireflection coating. The coating has been demonstrated on germanium and zinc selenide infra-red material however is applicable to other materials such as zinc sulphide. The material is deposited using a novel reactive closed field magnetron sputtering technique, offering significant advantages over conventional evaporation processes for germanium carbide such as plasma enhanced chemical vapour deposition. The sputtering process is "cold", making it suitable for use on a wide range of substrates. Moreover, the drum format provide more efficient loading for high throughput production. The use of the closed field and unbalanced magnetrons creates a magnetic confinement that extends the electron mean free path leading to high ion current densities. The combination of high current densities with ion energies in the range ~30eV creates optimum thin film growth conditions. As a result the films are dense, spectrally stable, supersmooth and low stress. Films incorporate low hydrogen content resulting in minimal C-H absorption bands within critical infra-red passbands such as 3 to 5um and 8 to 12um. Tuning of germanium carbide (Ge(1-x)Cx) film refractive index from pure germanium (refractive index 4) to pure germanium carbide (refractive index 1.8) will be demonstrated. Use of film grading to achieve single and dual band anti-reflection performance will be shown. Environmental and durability levels are shown to be suitable for use in harsh external environments.

  2. Characterization of single layer anti-reflective coatings for bolometer-based rare event searches

    CERN Document Server

    Hansen, E V

    2016-01-01

    A photon signal added to the existing phonon signal can powerfully reduce backgrounds for bolometer-based rare event searches. Anti-reflective coatings can significantly increase the performance of the secondary light sensing bolometer in these experiments. Coatings of SiO2, HfO2, and TiO2 on Ge and Si were fabricated and characterized at room temperature and all angles of incidence.

  3. Plasmonic and silicon spherical nanoparticle antireflective coatings

    OpenAIRE

    K. V. Baryshnikova; M. I. Petrov; Babicheva, V. E.; Belov, P. A.

    2016-01-01

    Over the last decade, plasmonic antireflecting nanostructures have been extensively studied to be utilized in various optical and optoelectronic systems such as lenses, solar cells, photodetectors, and others. The growing interest to all-dielectric photonics as an alternative optical technology along with plasmonics motivates us to compare antireflective properties of plasmonic and all-dielectric nanoparticle coatings based on silver and crystalline silicon respectively. Our simulation result...

  4. Multifunctional antireflection coatings based on novel hollow silica-silica nanocomposites.

    Science.gov (United States)

    Zhang, Xianpeng; Lan, Pinjun; Lu, Yuehui; Li, Jia; Xu, Hua; Zhang, Jing; Lee, YoungPak; Rhee, Joo Yull; Choy, Kwang-Leong; Song, Weijie

    2014-02-12

    Antireflection (AR) coatings that exhibit multifunctional characteristics, including high transparency, robust resistance to moisture, high hardness, and antifogging properties, were developed based on hollow silica-silica nanocomposites. These novel nanocomposite coatings with a closed-pore structure, consisting of hollow silica nanospheres (HSNs) infiltrated with an acid-catalyzed silica sol (ACSS), were fabricated using a low-cost sol-gel dip-coating method. The refractive index of the nanocomposite coatings was tailored by controlling the amount of ACSS infiltrated into the HSNs during synthesis. Photovoltaic transmittance (TPV) values of 96.86-97.34% were obtained over a broad range of wavelengths, from 300 to 1200 nm; these values were close to the theoretical limit for a lossy single-layered AR coating (97.72%). The nanocomposite coatings displayed a stable TPV, with degradation values of less than 4% and 0.1% after highly accelerated temperature and humidity stress tests, and abrasion tests, respectively. In addition, the nanocomposite coatings had a hardness of approximately 1.6 GPa, while the porous silica coatings with an open-pore structure showed more severe degradation and had a lower hardness. The void fraction and surface roughness of the nanocomposite coatings could be controlled, which gave rise to near-superhydrophilic and antifogging characteristics. The promising results obtained in this study suggest that the nanocomposite coatings have the potential to be of benefit for the design, fabrication, and development of multifunctional AR coatings with both omnidirectional broadband transmission and long-term durability that are required for demanding outdoor applications in energy harvesting and optical instrumentation in extreme climates or humid conditions.

  5. Loss/gain-induced ultrathin antireflection coatings

    OpenAIRE

    Jie Luo; Sucheng Li; Bo Hou; Yun Lai

    2016-01-01

    Tradional antireflection coatings composed of dielectric layers usually require the thickness to be larger than quarter wavelength. Here, we demonstrate that materials with permittivity or permeability dominated by imaginary parts, i.e. lossy or gain media, can realize non-resonant antireflection coatings in deep sub-wavelength scale. Interestingly, while the reflected waves are eliminated as in traditional dielectric antireflection coatings, the transmitted waves can be enhanced or reduced, ...

  6. Plasmonic and silicon spherical nanoparticle antireflective coatings

    Science.gov (United States)

    Baryshnikova, K. V.; Petrov, M. I.; Babicheva, V. E.; Belov, P. A.

    2016-03-01

    Over the last decade, plasmonic antireflecting nanostructures have been extensively studied to be utilized in various optical and optoelectronic systems such as lenses, solar cells, photodetectors, and others. The growing interest to all-dielectric photonics as an alternative optical technology along with plasmonics motivates us to compare antireflective properties of plasmonic and all-dielectric nanoparticle coatings based on silver and crystalline silicon respectively. Our simulation results for spherical nanoparticles array on top of amorphous silicon show that both silicon and silver coatings demonstrate strong antireflective properties in the visible spectral range. For the first time, we show that zero reflectance from the structure with silicon coatings originates from the destructive interference of electric- and magnetic-dipole responses of nanoparticle array with the wave reflected from the substrate, and we refer to this reflection suppression as substrate-mediated Kerker effect. We theoretically compare the silicon and silver coating effectiveness for the thin-film photovoltaic applications. Silver nanoparticles can be more efficient, enabling up to 30% increase of the overall absorbance in semiconductor layer. Nevertheless, silicon coatings allow up to 64% absorbance increase in the narrow band spectral range because of the substrate-mediated Kerker effect, and band position can be effectively tuned by varying the nanoparticles sizes.

  7. Optical enhancing durable anti-reflective coating

    Energy Technology Data Exchange (ETDEWEB)

    Maghsoodi, Sina; Varadarajan, Aravamuthan; Movassat, Meisam

    2016-07-05

    Disclosed herein are polysilsesquioxane based anti-reflective coating (ARC) compositions, methods of preparation, and methods of deposition on a substrate. In embodiments, the polysilsesquioxane of this disclosure is prepared in a two-step process of acid catalyzed hydrolysis of organoalkoxysilane followed by addition of tetralkoxysilane that generates silicone polymers with >40 mol % silanol based on Si-NMR. These high silanol siloxane polymers are stable and have a long shelf-life in the polar organic solvents at room temperature. Also disclosed are low refractive index ARC made from these compositions with and without additives such as porogens, templates, Si--OH condensation catalyst and/or nanofillers. Also disclosed are methods and apparatus for applying coatings to flat substrates including substrate pre-treatment processes, coating processes including flow coating and roll coating, and coating curing processes including skin-curing using hot-air knives. Also disclosed are coating compositions and formulations for highly tunable, durable, highly abrasion-resistant functionalized anti-reflective coatings.

  8. High gain durable anti-reflective coating

    Energy Technology Data Exchange (ETDEWEB)

    Maghsoodi, Sina; Brophy, Brenor L.; Colson, Thomas E.; Gonsalves, Peter R.; Abrams, Ze' ev R.

    2016-07-26

    Disclosed herein are polysilsesquioxane-based anti-reflective coating (ARC) compositions, methods of preparation, and methods of deposition on a substrate. In one embodiment, the polysilsesquioxane of this disclosure is prepared in a two-step process of acid catalyzed hydrolysis of organoalkoxysilane followed by addition of tetralkoxysilane that generates silicone polymers with >40 mol % silanol based on Si-NMR. These high silanol siloxane polymers are stable and have a long shelf-life in polar organic solvents at room temperature. Also disclosed are low refractive index ARC made from these compositions with and without additives such as porogens, templates, thermal radical initiator, photo radical initiators, crosslinkers, Si--OH condensation catalyst and nano-fillers. Also disclosed are methods and apparatus for applying coatings to flat substrates including substrate pre-treatment processes, coating processes and coating curing processes including skin-curing using hot-air knives. Also disclosed are coating compositions and formulations for highly tunable, durable, highly abrasion-resistant functionalized anti-reflective coatings.

  9. Loss/gain-induced ultrathin antireflection coatings.

    Science.gov (United States)

    Luo, Jie; Li, Sucheng; Hou, Bo; Lai, Yun

    2016-06-28

    Tradional antireflection coatings composed of dielectric layers usually require the thickness to be larger than quarter wavelength. Here, we demonstrate that materials with permittivity or permeability dominated by imaginary parts, i.e. lossy or gain media, can realize non-resonant antireflection coatings in deep sub-wavelength scale. Interestingly, while the reflected waves are eliminated as in traditional dielectric antireflection coatings, the transmitted waves can be enhanced or reduced, depending on whether gain or lossy media are applied, respectively. We provide a unified theory for the design of such ultrathin antireflection coatings, showing that under different polarizations and incident angles, different types of ultrathin coatings should be applied. Especially, under transverse magnetic polarization, the requirement shows a switch between gain and lossy media at Brewster angle. As a proof of principle, by using conductive films as a special type of lossy antireflection coatings, we experimentally demonstrate the suppression of Fabry-Pérot resonances in a broad frequency range for microwaves. This valuable functionality can be applied to remove undesired resonant effects, such as the frequency-dependent side lobes induced by resonances in dielectric coverings of antennas. Our work provides a guide for the design of ultrathin antireflection coatings as well as their applications in broadband reflectionless devices.

  10. Sol-gel antireflective coating on plastics

    Science.gov (United States)

    Ashley, Carol S.; Reed, Scott T.

    1990-01-01

    An antireflection film made from a reliquified sol-gel hydrolyzation, condensation polymeric reaction product of a silicon, alkoxides and/or metal alkoxides, or mixtures thereof. The film is particularly useful for coating plastics.

  11. Antireflective bilayer coatings based on Al2O3 film for UV region

    OpenAIRE

    Marszałek Konstanty; Winkowski Paweł; Marszałek Marta

    2015-01-01

    Bilayer antireflective coatings consisting of aluminium oxide Al2O3/MgF2 and Al2O3/SiO2 are presented in this paper. Oxide films were deposited by means of e-gun evaporation in vacuum of 5 × 10-3 Pa in the presence of oxygen, and magnesium fluoride was prepared by thermal evaporation on heated optical lenses made from quartz glass (Corning HPFS). Substrate temperature was maintained at 250 _C during the deposition. Thickness and deposition rate were controlled with a thickness measuring syste...

  12. Antireflective Coatings for Glass and Transparent Polymers

    NARCIS (Netherlands)

    Buskens, P.; Burghoorn, M.; Danho Mourad, M.C.; Vroon, Z.

    2016-01-01

    Antireflective coatings (ARCs) are applied to reduce surface reflections. We review coatings that reduce the reflection of the surface of the transparent substrates float glass, polyethylene terephthalate, poly(methyl methacrylate), and polycarbonate. Three main coating concepts exist to lower the r

  13. Plasmonic and silicon spherical nanoparticle anti-reflective coatings

    OpenAIRE

    K. V. Baryshnikova; M. I. Petrov; Babicheva, V. E.; Belov, P. A.

    2015-01-01

    Over the last decade, plasmonic antireflecting nanostructures have been extensively studied to be utilized in various optical and optoelectronic systems such as lenses, solar cells, photodetectors, and others. The growing interest to all-dielectric photonics as an alternative optical technology along with plasmonics motivates us to compare antireflection properties of all-dielectric and plasmonic nanoparticle coatings based on silver and crystalline silicon. Our results of numerical simulatio...

  14. ANTIREFLECTION MULTILAYER COATINGS WITH THIN METAL LAYERS

    Directory of Open Access Journals (Sweden)

    L. A. Gubanova

    2016-03-01

    Full Text Available The design of anti-reflective coatings for metal surfaces of Al, Ti, N,i Cr is proposed. The coatings have the form of alternating layers of dielectric/metal/dielectric with the number of cells up to15. The method of calculation of such coatings is proposed. We have calculated the coatings of the type [HfO2/Cr/HfO2]15, [ZrO2/Ti/Al2O3]15, [ZrO2/Cr/ZrO2]15. It is shown that the proposed interference coatings provide reduction of the residual reflectance of the metal several times (from 3.5 to 6.0 in a wide spectral range (300-1000 nm. The proposed coatings can be recommended as anti-reflective coatings for energy saving solar systems and batteries, and photovoltaic cells.

  15. Plasmonic and silicon spherical nanoparticle anti-reflective coatings

    CERN Document Server

    Baryshnikova, K V; Babicheva, V E; Belov, P A

    2015-01-01

    Over the last decade, plasmonic antireflecting nanostructures have been extensively studied to be utilized in various optical and optoelectronic systems such as lenses, solar cells, photodetectors, and others. The growing interest to all-dielectric photonics as an alternative optical technology along with plasmonics motivates us to compare antireflection properties of all-dielectric and plasmonic nanoparticle coatings based on silver and crystalline silicon. Our results of numerical simulations for periodic arrays of spherical nanoparticles on top of amorphous silicon show that both silicon and silver nanoparticle coatings demonstrate strong anti-reflective properties in the visible spectral range. In this work, we show for the first time that blooming effect, that is zero reflection from the structure, with silicon coatings originates from the interference of electric- and magnetic-dipole responses of nanoparticles with the wave reflected from the substrate, and we refer to it as substrate-mediated Kerker ef...

  16. Self-Cleaning Antireflective Optical Coatings

    KAUST Repository

    Guldin, Stefan

    2013-11-13

    Low-cost antireflection coatings (ARCs) on large optical surfaces are an ingredient-technology for high-performance solar cells. While nanoporous thin films that meet the zero-reflectance conditions on transparent substrates can be cheaply manufactured, their suitability for outdoor applications is limited by the lack of robustness and cleanability. Here, we present a simple method for the manufacture of robust self-cleaning ARCs. Our strategy relies on the self-assembly of a block-copolymer in combination with silica-based sol-gel chemistry and preformed TiO2 nanocrystals. The spontaneous dense packing of copolymer micelles followed by a condensation reaction results in an inverse opal-type silica morphology that is loaded with TiO2 photocatalytic hot-spots. The very low volume fraction of the inorganic network allows the optimization of the antireflecting properties of the porous ARC despite the high refractive index of the embedded photocatalytic TiO2 nanocrystals. The resulting ARCs combine high optical and self-cleaning performance and can be deposited onto flexible plastic substrates. © 2013 American Chemical Society.

  17. Self-cleaning antireflective optical coatings.

    Science.gov (United States)

    Guldin, Stefan; Kohn, Peter; Stefik, Morgan; Song, Juho; Divitini, Giorgio; Ecarla, Fanny; Ducati, Caterina; Wiesner, Ulrich; Steiner, Ullrich

    2013-01-01

    Low-cost antireflection coatings (ARCs) on large optical surfaces are an ingredient-technology for high-performance solar cells. While nanoporous thin films that meet the zero-reflectance conditions on transparent substrates can be cheaply manufactured, their suitability for outdoor applications is limited by the lack of robustness and cleanability. Here, we present a simple method for the manufacture of robust self-cleaning ARCs. Our strategy relies on the self-assembly of a block-copolymer in combination with silica-based sol-gel chemistry and preformed TiO2 nanocrystals. The spontaneous dense packing of copolymer micelles followed by a condensation reaction results in an inverse opal-type silica morphology that is loaded with TiO2 photocatalytic hot-spots. The very low volume fraction of the inorganic network allows the optimization of the antireflecting properties of the porous ARC despite the high refractive index of the embedded photocatalytic TiO2 nanocrystals. The resulting ARCs combine high optical and self-cleaning performance and can be deposited onto flexible plastic substrates.

  18. Functional photocatalytically active and scratch resistant antireflective coating based on TiO2 and SiO2

    Science.gov (United States)

    Mazur, M.; Wojcieszak, D.; Kaczmarek, D.; Domaradzki, J.; Song, S.; Gibson, D.; Placido, F.; Mazur, P.; Kalisz, M.; Poniedzialek, A.

    2016-09-01

    Antireflection (AR) multilayer coating, based on combination of five TiO2 and SiO2 thin films, was deposited by microwave assisted reactive magnetron sputtering process on microscope glass substrates. In this work X-ray diffraction, X-ray photoelectron spectroscopy, atomic force microscopy and wettability measurements were used to characterize the structural and surface properties of the deposited coating. These studies revealed that prepared coating was amorphous with low surface roughness. Photocatalytic properties were determined based on phenol decomposition reaction. Measurements of optical properties showed that transmittance in the visible wavelength range was increased after the deposition of AR coating as-compared to bare glass substrate. The mechanical properties were determined on the basis of nano-indentation and scratch resistance tests. Performed research has shown that deposition of an additional thin 10 nm thick TiO2 thin film top layer, the prepared AR coating was photocatalytically active, hydrophobic, scratch resistant and had increased hardness as-compared to bare glass substrate. These results indicate that prepared AR multilayer could be used also as a self-cleaning and protective coating.

  19. Inexpensive Antireflection Coating for Solar Cells

    Science.gov (United States)

    Tracy, C. E.; Kern, W.; Vibronek, R. D.

    1982-01-01

    Continuous method for applying antireflection coating to solar cells increases efficiency of devices by preventing energy from being reflected away, but adds little to manufacturing cost. Method consists of spraying solution on cells or glass collector plates, drying sprayed layer, and curing it. Solution is formulated to spread evenly over surfaces.

  20. Antireflection coatings of increased optical efficiency for the IR region

    Science.gov (United States)

    Sokolova, R. S.; Mikhailov, A. V.; Muranova, G. A.

    2005-10-01

    This paper discusses achromatic antireflection coatings of increased optical efficiency with a residual reflectance of ρave=0.1-0.3% in the spectral regions 3-5 and 8-12.5 µm for silicon, germanium, and zinc selenide. Designs are presented for such coatings of various compositions, based on operationally stable thin-film materials. The spectral characteristics of the reflectance are also shown for the coatings under consideration.

  1. Antireflective bilayer coatings based on Al2O3 film for UV region

    Directory of Open Access Journals (Sweden)

    Marszałek Konstanty

    2015-03-01

    Full Text Available Bilayer antireflective coatings consisting of aluminium oxide Al2O3/MgF2 and Al2O3/SiO2 are presented in this paper. Oxide films were deposited by means of e-gun evaporation in vacuum of 5 × 10-3 Pa in the presence of oxygen, and magnesium fluoride was prepared by thermal evaporation on heated optical lenses made from quartz glass (Corning HPFS. Substrate temperature was maintained at 250 _C during the deposition. Thickness and deposition rate were controlled with a thickness measuring system Inficon XTC/2. The experimental results of the optical measurements carried out during and after the deposition process have been presented. Physical thickness measurements were made during the deposition process and resulted in 44 nm/52 nm for Al2O3/MgF2 and 44 nm/50 nm for Al2O3/SiO2 system. Optimization was carried out for ultraviolet region with minimum of reflectance at 300 nm. The influence of post deposition annealing on the crystal structure was determined by X-ray measurements. In the range from ultraviolet to the beginning of visible region, the reflectance of both systems decreased and reached minimum at 290 nm. The value of reflectance at this point, for the coating Al2O3/MgF2 was equal to R290nm = 0.6 % and for Al2O3/SiO2R290nm = 1.1 %. Despite the difference between these values both are sufficient for applications in the UV optical systems for medicine and UV laser technology.

  2. ANTIREFLECTION MULTILAYER COATINGS WITH THIN METAL LAYERS

    OpenAIRE

    L. A. Gubanova

    2016-01-01

    The design of anti-reflective coatings for metal surfaces of Al, Ti, N,i Cr is proposed. The coatings have the form of alternating layers of dielectric/metal/dielectric with the number of cells up to15. The method of calculation of such coatings is proposed. We have calculated the coatings of the type [HfO2/Cr/HfO2]15, [ZrO2/Ti/Al2O3]15, [ZrO2/Cr/ZrO2]15. It is shown that the proposed interference coatings provide reduction of the residual reflectance of the metal several times (from 3.5 to 6...

  3. Sol-gel derived contamination resistant antireflective coatings

    Science.gov (United States)

    Shen, Jun; Liu, Yuan; Wu, Guangming; Zhou, Bin; Zhang, Zhihua; Zhu, Yumei

    2011-02-01

    Silica-based sol-gel antireflective (AR) optical coatings are critical components for high peak power laser systems. It is well known that water vapor and volatile organic compounds in both the laser bay and target bay environments will reduce the antireflective efficiency and laser-damage resistance of the sol-gel AR coating. In this study, alkylation with organosilanes in the vapor state was investigated. Sol-gel AR coatings were vapor-phase treated with hexamethyldisilazane (HMDS) and trimethylchlorosilane (TMCS) at room temperature, and the resulting post-treated sol-gel AR coatings were tested for their resistance to contamination by a series of volatile organic compounds. Contact angle measurements were taken to discern the degree of silanization. After the vapor treatment of sol-gel AR coatings with organosilanes, the spectral performance of the coatings were analyzed by spectrophotometer, both before and after the exposure to volatile organic compounds. It is found that the coatings treated with ammonia and HMDS show a better contamination resistant capability. After being contaminated 70 hours with hexane, the transmittance of the coatings presents no obvious decrease. And the vapor treatment produces an increase in their damage threshold at 1064 nm (10ns pulse width) as compared to untreated control samples.

  4. Low-temperature grown indium oxide nanowire-based antireflection coatings for multi-crystalline silicon solar cells

    Energy Technology Data Exchange (ETDEWEB)

    Wang, Yu-Cian; Chen, Chih-Yao; Chen, I Chen [Institute of Materials Science and Engineering, National Central University, Taoyuan (China); Kuo, Cheng-Wen; Kuan, Ta-Ming; Yu, Cheng-Yeh [TSEC Corporation, Hsinchu (China)

    2016-08-15

    Light harvesting by indium oxide nanowires (InO NWs) as an antireflection layer on multi-crystalline silicon (mc-Si) solar cells has been investigated. The low-temperature growth of InO NWs was performed in electron cyclotron resonance (ECR) plasma with an O{sub 2}-Ar system using indium nanocrystals as seed particles via the self-catalyzed growth mechanism. The size-dependence of antireflection properties of InO NWs was studied. A considerable enhancement in short-circuit current (from 35.39 to 38.33 mA cm{sup -2}) without deterioration of other performance parameters is observed for mc-Si solar cells coated with InO NWs. (copyright 2016 WILEY-VCH Verlag GmbH and Co. KGaA, Weinheim)

  5. Buried nanoantenna arrays: versatile antireflection coating.

    Science.gov (United States)

    Kabiri, Ali; Girgis, Emad; Capasso, Federico

    2013-01-01

    Reflection is usually a detrimental phenomenon in many applications such as flat-panel-displays, solar cells, photodetectors, infrared sensors, and lenses. Thus far, to control and suppress the reflection from a substrate, numerous techniques including dielectric interference coatings, surface texturing, adiabatic index matching, and scattering from plasmonic nanoparticles have been investigated. A new technique is demonstrated to manage and suppress reflection from lossless and lossy substrates. It provides a wider flexibility in design versus previous methods. Reflection from a surface can be suppressed over a narrowband, wideband, or multiband frequency range. The antireflection can be dependent or independent of the incident wave polarization. Moreover, antireflection at a very wide incidence angle can be attained. The reflection from a substrate is controlled by a buried nanoantenna array, a structure composed of (1) a subwavelength metallic array and (2) a dielectric cover layer referred to as a superstrate. The material properties and thickness of the superstrate and nanoantennas' geometry and periodicity control the phase and intensity of the wave circulating inside the superstrate cavity. A minimum reflectance of 0.02% is achieved in various experiments in the mid-infrared from a silicon substrate. The design can be integrated in straightforward way in optical devices. The proposed structure is a versatile AR coating to optically impedance matches any substrate to free space in selected any narrow and broadband spectral response across the entire visible and infrared spectrum.

  6. Adhesion of Antireflective Coatings in Multijunction Photovoltaics

    Energy Technology Data Exchange (ETDEWEB)

    Brock, Ryan; Miller, David C.; Dauskardt, Reinhold H.

    2016-11-21

    The development of a new composite dual cantilever beam (cDCB) thin-film adhesion testing method is reported, which allows the measurement of adhesion on the fragile thin substrates used in multijunction photovoltaics. We address the adhesion of several antireflective coating systems on multijunction cells. By varying interface chemistry and morphology, we demonstrate the ensuing effects on adhesion and help to develop an understanding of how high adhesion can be achieved, as adhesion values ranging from 0.5 J/m2 to 10 J/m2 were measured. Damp Heat (85 degrees C/85% RH) was used to invoke degradation of interfacial adhesion. We show that even with germanium substrates that fracture easily, quantitative measurements of adhesion can still be made at high test yield. The cDCB test is discussed as an important new methodology, which can be broadly applied to any system that makes use of thin, brittle, or otherwise fragile substrates.

  7. A novel approach to antireflection coating using planar metamaterials

    Energy Technology Data Exchange (ETDEWEB)

    Chen, Hou-tong [Los Alamos National Laboratory; Zhou, Jiangfeng [Los Alamos National Laboratory; O' Hara, John F [Los Alamos National Laboratory; Azad, Abul K [Los Alamos National Laboratory; Chen, Frank [Los Alamos National Laboratory; Taylor, Antoinette J [Los Alamos National Laboratory

    2010-01-01

    We experimentally demonstrate a novel antireflection coating using planar metamaterials. It dramatically reduces the reflectance and enhances the transmittance over a wide range of incidence angles for both polarizations near the designed wavelength.

  8. Advanced Antireflection Coatings for High-Performance Solar Energy Applications

    Science.gov (United States)

    Pan, Noren

    2015-01-01

    Phase II objectives: Develop and refine antireflection coatings incorporating lanthanum titanate as an intermediate refractive index material; Investigate wet/dry thermal oxidation of aluminum containing semiconductor compounds as a means of forming a more transparent window layer with equal or better optical properties than its unoxidized form; Develop a fabrication process that allows integration of the oxidized window layer and maintains the necessary electrical properties for contacting the solar cell; Conduct an experimental demonstration of the best candidates for improved antireflection coatings.

  9. High gain durable anti-reflective coating with oblate voids

    Energy Technology Data Exchange (ETDEWEB)

    Maghsoodi, Sina; Brophy, Brenor L.; Colson, Thomas E.; Gonsalves, Peter R.; Abrams, Ze' ev

    2016-06-28

    Disclosed herein are single layer transparent coatings with an anti-reflective property, a hydrophobic property, and that are highly abrasion resistant. The single layer transparent coatings contain a plurality of oblate voids. At least 1% of the oblate voids are open to a surface of the single layer transparent coatings.

  10. Functional photocatalytically active and scratch resistant antireflective coating based on TiO{sub 2} and SiO{sub 2}

    Energy Technology Data Exchange (ETDEWEB)

    Mazur, M., E-mail: michal.mazur@pwr.edu.pl [Wroclaw University of Technology, Faculty of Microsystem Electronics and Photonics, Janiszewskiego 11/17, 50-372 Wroclaw (Poland); Wojcieszak, D.; Kaczmarek, D.; Domaradzki, J. [Wroclaw University of Technology, Faculty of Microsystem Electronics and Photonics, Janiszewskiego 11/17, 50-372 Wroclaw (Poland); Song, S.; Gibson, D.; Placido, F. [Institute of Thin Films, Sensors & Imaging, University of the West of Scotland, Scottish Universities Physics Alliance, High Street, Paisley PA1 2BE (United Kingdom); Mazur, P. [University of Wroclaw, Institute of Experimental Physics, Max Born 9, 50-204 Wroclaw (Poland); Kalisz, M. [Motor Transport Institute, Centre for Material Testing and Mechatronics, Jagiellonska 80, 03-301 Warsaw (Poland); Poniedzialek, A. [Wroclaw University of Technology, Faculty of Microsystem Electronics and Photonics, Janiszewskiego 11/17, 50-372 Wroclaw (Poland)

    2016-09-01

    Graphical abstract: - Highlights: • Designed multilayer was deposited by microwave assisted magnetron sputtering method. • AR coating in designed wavelength range had transmittance higher than 97%. • The AR multilayer was hydrophobic and photocatalytically active. • AR coating was scratch resistant. • Deposited multilayer had higher hardness than the glass substrate. - Abstract: Antireflection (AR) multilayer coating, based on combination of five TiO{sub 2} and SiO{sub 2} thin films, was deposited by microwave assisted reactive magnetron sputtering process on microscope glass substrates. In this work X-ray diffraction, X-ray photoelectron spectroscopy, atomic force microscopy and wettability measurements were used to characterize the structural and surface properties of the deposited coating. These studies revealed that prepared coating was amorphous with low surface roughness. Photocatalytic properties were determined based on phenol decomposition reaction. Measurements of optical properties showed that transmittance in the visible wavelength range was increased after the deposition of AR coating as-compared to bare glass substrate. The mechanical properties were determined on the basis of nano-indentation and scratch resistance tests. Performed research has shown that deposition of an additional thin 10 nm thick TiO{sub 2} thin film top layer, the prepared AR coating was photocatalytically active, hydrophobic, scratch resistant and had increased hardness as-compared to bare glass substrate. These results indicate that prepared AR multilayer could be used also as a self-cleaning and protective coating.

  11. Optimization of broadband omnidirectional antireflection coatings for solar cells

    CERN Document Server

    Guo, Xia; Li, Chong; Zhou, Hongyi; Lv, Benshun; Feng, Yajie; Wang, Huaqiang; Liu, Wuming

    2015-01-01

    Broadband and omnidirectional antireflection coating is a generally effective way to improve solar cell efficiency, because the destructive interference between the reflected and input waves could maximize transmission light in the absorption layer. Several theoretical calculations have been developed to optimize the anti-reflective coating to maximize the average transmittance. However, the solar irradiances of the clear sky spectral direct beam on a receiver plane at different positions and times are variable greatly. Here we report a new theoretical calculation of anti-reflective coating with incident quantum efficiency {\\eta}in as evaluation function for practical application. The two-layer and three-layer anti-reflective coatings are optimized over {\\lambda} = [300, 1100] nm and {\\theta} = [0{\\deg}, 90{\\deg}] for cities of Quito, Beijing and Moscow. The {\\eta}in of two-layer anti-reflective coating increases by 0.26%, 1.37% and 4.24% for these 3 cities, respectively, compared with that other theoretical ...

  12. Anti-reflective and anti-soiling coatings with self-cleaning properties

    Energy Technology Data Exchange (ETDEWEB)

    Nair, Vinod; Brophy, Brenor L.

    2016-10-04

    Disclosed herein is a coated glass element including a glass component and a coating adhered to the glass component through siloxane linkages, the coating having at least one of an anti-reflective property, a high abrasion resistance property and a hydrophobic property, wherein the coating comprises a dried gel formed from at least one hydrolyzed alkoxysilane-based sol and at least one hydrolyzed organosilane-based sol.

  13. A novel trilayer antireflection coating using dip-coating technique

    Institute of Scientific and Technical Information of China (English)

    Jian Xu; Yi Yin; Haiming Ma; Hui Ye; Xu Liu

    2011-01-01

    We report a new structure for broadband antireflection coating by dip-coating technique,which has minimal cost and is compatible with large-scale manufacturing.The coatings are prepared by depositing SiO2 sol-gel film on a glass substrate,subsequently depositing SiO2 single-layer particle coating through electrostatic attraction,and depositing a final very thin Si02 sol-gel film to improve the mechanical strength of the whole coating structure.The refractive index of the structure changes gradually from the top to the substrate.The transmittance of a glass substrate has been experimentally found to be improved in the spectral range of 400-1400 nn and in the incidence angle range from 0° to at least 45°.The mechanical strength is immensely improved because of the additional thin Si02 sol-gel layer.The surface texture can be applied to the substrates of different materials and shapes as an add-on coating.

  14. Optimization of multilayer antireflection coating for photovoltaic applications

    Science.gov (United States)

    Sikder, Urmita; Zaman, Mohammad Asif

    2016-05-01

    Multilayer antireflection coating (ARC) for photovoltaics is optimized using Differential Evolution (DE) algorithm. A general transfer-matrix based mathematical formulation is used for evaluating reflection spectra of the system. Exact and complete values of refractive indices are used in the analysis to provide higher accuracy of the results. The proposed optimization method takes into account the solar irradiance spectra, absorption characteristics of semiconductors and angle of incidence to maximize efficiency. This method is found to reduce the average reflectance for a wide range of angles of incidence. The proposed method is used to design ARC for silicon solar cell and a multi-junction AlGaAs/GaAs/Ge solar cell. Finally, comparative analysis of different ARC designs is provided in terms of corresponding solar cell characteristics.

  15. Antireflection coatings on plastics deposited by plasma polymerization process

    Indian Academy of Sciences (India)

    K M K Srivatsa; M Bera; A Basu; T K Bhattacharya

    2008-08-01

    Antireflection coatings (ARCs) are deposited on the surfaces of optical elements like spectacle lenses to increase light transmission and improve their performance. In the ophthalmic industry, plastic lenses are rapidly displacing glass lenses due to several advantageous features. However, the deposition of ARCs on plastic lenses is a challenging task, because the plastic surface needs treatment for adhesion improvement and surface hardening before depositing the ARC. This surface treatment is usually done in a multi-stage process—exposure to energetic radiations, followed by deposition of a carbonyl hard coating by spin or dip coating processes, UV curing, etc. However, this treatment can also be done by plasma processes. Moreover, the plasma polymerization process allows deposition of optical films at room temperature, essential for plastics. The energetic ions in plasma processes provide similar effects as in ion assisted physical deposition processes to produce hard coatings, without requiring sophisticated ion sources. The plasma polymerization process is more economical than ion-assisted physical vapour deposition processes as regards equipment and source materials and is more cost-effective, enabling the surface treatment and deposition of the ARC in the same deposition system in a single run by varying the system parameters at each step. Since published results of the plasma polymerization processes developed abroad are rather sketchy and the techniques are mostly veiled in commercial secrecy, innovative and indigenous plasma-based techniques have been developed in this work for depositing the complete ARCs on plastic substrates.

  16. Multilayer Antireflection Coating for Triple Junction Solar Cells

    Institute of Scientific and Technical Information of China (English)

    ZHAN Feng; WANG Hai-Li; HE Ji-Fang; WANG Juan; HUANG She-Song; NI Hai-Qiao; NIU Zhi-Chuan

    2011-01-01

    @@ According to the theory of optical films, we simulate the reflectivity of antireflection coatings(ARCS)for solar cells of Gao.51no.5P/GaAs/Ge based on an optical transfer matrix.In order to provide sufficient consideration of the refractive index dispersion effect of multilayer ARCS, we use multi-dimensional matrix data for reliable simulation.After the reflection curves are obtained, the effective average reflectance Re is introduced to optimize the film system by minimizing Re.Optimization of single layer(A1203), double layer(MgF2/ZnS)and triple layer(MgF2/A12O3/ZnS)ARCS is realized by using this method for space and terrestrial applications.Effects of these ARCS are compared after optimization.These theoretical parameters can be used to guide experiments.%According to the theory of optical films, we simulate the reflectivity of antireflection coatings (ARCs) for solar cells of Ga0.5In0.5P/GaAs/Ge based on an optical transfer matrix. In order to provide sufficient consideration of the refractive index dispersion effect of multilayer ARCs, we use multi-dimensional matrix data for reliable simulation. After the reflection curves are obtained, the effective average reflectance Re is introduced to optimize the film system by minimizing Re. Optimization of single layer (Al2O3), double layer (MgF2/ZnS) and triple layer (MgF2/Al2O3/ZnS) ARCs is realized by using this method for space and terrestrial applications. Effects of these ARCs are compared after optimization. These theoretical parameters can be used to guide experiments.

  17. Antireflection coatings for GaAs solar cell applications

    Energy Technology Data Exchange (ETDEWEB)

    Alexieva, Z I; Nenova, Z S; Bakardjieva, V S; Dikov, Hr M; Milanova, M M, E-mail: alexieva@phys.bas.b [Central Laboratory of Applied Physics, Bulgarian Academy of Sciences, 59 St Petersrburg Blvd, 4000 Plovdiv (Bulgaria)

    2010-04-01

    A double-layer structure of Al{sub 2}O{sub 3} over ZrO{sub 2} film is studied. Minimization of the average weighted reflectance is carried out to optimize the thickness of the two layers in the antireflection coating. An optimal value of 2.17% for the weighted average reflection is estimated. The optimal thicknesses of the layers are 49 nm for the bottom and 45 nm for the top layer. Low temperature spin coating technique is used to deposit ZrO{sub 2} and Al{sub 2}O{sub 3} films from sol gel solutions on polished silicon wafers, GaAs multilayer heterostructures and AlGaAs/GaAs solar cells. The density of the short-circuit photocurrent increases from 25 mA.cm{sup -2} for solar cells without an antireflection coating to 36 mA.cm{sup -2} for those with a double layer coating.

  18. Antireflection coatings for GaAs solar cell applications

    Science.gov (United States)

    Alexieva, Z. I.; Nenova, Z. S.; Bakardjieva, V. S.; Milanova, M. M.; Dikov, Hr M.

    2010-04-01

    A double-layer structure of Al2O3 over ZrO2 film is studied. Minimization of the average weighted reflectance is carried out to optimize the thickness of the two layers in the antireflection coating. An optimal value of 2.17% for the weighted average reflection is estimated. The optimal thicknesses of the layers are 49 nm for the bottom and 45 nm for the top layer. Low temperature spin coating technique is used to deposit ZrO2 and Al2O3 films from sol gel solutions on polished silicon wafers, GaAs multilayer heterostructures and AlGaAs/GaAs solar cells. The density of the short-circuit photocurrent increases from 25 mA.cm-2 for solar cells without an antireflection coating to 36 mA.cm-2 for those with a double layer coating.

  19. Anti-reflective and anti-soiling coatings for self-cleaning properties

    Energy Technology Data Exchange (ETDEWEB)

    Brophy, Brenor L.; Nair, Vinod; Dave, Bakul Champaklal

    2016-05-31

    The disclosure discloses abrasion resistant, persistently hydrophobic and oleophobic, anti-reflective and anti-soiling coatings for glass. The coatings described herein have wide application, including for example the front cover glass of solar modules. Methods of applying the coatings using various apparatus are disclosed. Methods for using the coatings in solar energy generation plants to achieve greater energy yield and reduced operations costs are disclosed. Coating materials are formed by combinations of hydrolyzed silane-base precursors through sol-gel processes. Several methods of synthesis and formulation of coating materials are disclosed.

  20. Single and Double-Layer Antireflection Coatings on Silicon

    Science.gov (United States)

    Kavakli, Ýpek Gýrgýn; Kantarli, Kayhan

    2002-09-01

    In this study, the effect of single and double-layer thin film coatings on the reflectance spectrum of silicon surfaces has been investigated. Thin film coatings have been prepared by vacuum evaporation of the materials with suitable refractive index. Reflectance measurements in the visible and near infrared have shown that the coated samples acquire antireflection properties. Thickness and wavelength dependence of the antireflection properties of SiO, CeO2 and ZnS single-layer coatings with optical thickness of one quarter wavelength has been studied. In double-layer coatings, a thin film of SiO, CeO2 and ZnS with optical thickness of quarter wavelength were used as inner layer while a thin film of MgF2 with equal optical thickness was used as outer layer. It was shown that double-layer coatings can produce a significantly broader low reflectance region than does the single-layer coating. The results have been discussed by considering the zero reflectance conditions for the refractive index and the optical thickness of layers.

  1. INKJET PRINTING OF ALUMOOXIDE SOL FOR DEPOSITION OF ANTIREFLECTING COATINGS

    Directory of Open Access Journals (Sweden)

    E. A. Eremeeva

    2017-01-01

    Full Text Available Subject of Research. This work describes for the first time the formation of antireflective coating on the base of boehmite phase of AlOOH with low refractive index (1.35 by inkjet printing on the nonporous substrate. This method gives the possibility to increase the contrast of colorful interfering images by 32% obtaining by inkjet printing of titanium dioxide sol. The usage of this technology enables to obtain patterns with wide viewing angle and makes them highly stable. Methods. Traditional sol-gel method with peptizing agents and heating for 90oC was applied for sol synthesis. Then the mixture was under sonic treatment for the obtaining of viscous sol. The viscosity was determined by Brookfield HA/HB viscometer, and the surface tension by Kyowa DY-700 tensiometer. Aluminum oxide ink was deposited on polished slides (26×76 mm2, Paul Marienfeld, Germany, over titanium oxide layer. To print titania ink, we use a desktop office printer Canon Pixma IP 2840 and Dimatix DMP-2831. The thickness of an inkjet AlOOH layer after drying in the air and removal of the solvents did not exceed 150 nm with an RI not less than 1.35 in the entire visible range. Results. The stable colloidal ink was obtained for the first time on the base of aluminum oxide matrix with neutral pH. The rheology was regulated by controlling parameters of sol-gel method in the system of aqueous titanium dioxide sol and by adding ethanol that affects the charge of double electrical layer of disperse phase. The controllable coalesce of drops enables to apply antireflection coating within the thickness accuracy of 10 nm. The morphology of particles and the topology of printed structures were analyzed by optical, scanning electron and atomic-force microscopes. Practical Relevance. We have proposed the approach to obtain colorful, interference patterns using two types of high refractive inks with different refractive indexes. The inkjet printing method opens new opportunities for

  2. High-Quality Hollow Closed-Pore Silica Antireflection Coatings Based on Styrene-Acrylate Emulsion @ Organic-Inorganic Silica Precursor.

    Science.gov (United States)

    Guo, Zhaolong; Zhao, Haixin; Zhao, Wei; Wang, Tao; Kong, Depeng; Chen, Taojing; Zhang, Xiaoyan

    2016-05-11

    Making use of a facile and low-cost way for the preparation of a hierarchically organized novel hollow closed-pore silica antireflective coating (CHAR) with tailored optical properties and a mechanical reliability is of great interest in the field of solar photovoltaic technology. The process mainly contains two aspects: (1) a styrene-acrylate emulsion @ organic-inorganic silica precursor (SA@OISP) core/shell hierarchical nanostructure, consisting of a sacrificial styrene-acrylate (SA) primary template, was fabricated using a sol-gel method; (2) the self-assembly of the nanostructures leads to SA@OISP nanospheres forming the high-quality hollow closed-pore silica antireflection coating (CHAR) by a dip-coating process and a subsequent calcination treatment. The resulting SA@OISP nanospheres have a mean diameter of 65.2 nm and contained a SA soft core with a mean diameter of approximately 54.8 nm and an organic-inorganic silica precursor (OISP) shell with a thickness of approximately 6-10 nm. Furthermore, the prepared CHAR film exhibited a high transmittance and good ruggedness. An average transmittance (TAV) of 97.64% was obtained, and the value is close to the ideal single-layered antireflection coating (98.09%) over a broad range of wavelengths (from 380 to 1100 nm). The CHAR film showed a stable TAV, with attenuation values of less than 0.8% and 0.43% after the abrasion test and the damp heat test, respectively. The conversion efficiency of the CHAR coating cover solar modules tends to be increased by 3.75%. The promising results obtained in this study suggest that the CHAR film was considered as an essential component of the solar module and were expected to provide additional solar energy harvest under extreme outdoor climates.

  3. Antireflective Coatings: Conventional Stacking Layers and Ultrathin Plasmonic Metasurfaces, A Mini-Review

    Directory of Open Access Journals (Sweden)

    Mehdi Keshavarz Hedayati

    2016-06-01

    Full Text Available Reduction of unwanted light reflection from a surface of a substance is very essential for improvement of the performance of optical and photonic devices. Antireflective coatings (ARCs made of single or stacking layers of dielectrics, nano/microstructures or a mixture of both are the conventional design geometry for suppression of reflection. Recent progress in theoretical nanophotonics and nanofabrication has enabled more flexibility in design and fabrication of miniaturized coatings which has in turn advanced the field of ARCs considerably. In particular, the emergence of plasmonic and metasurfaces allows for the realization of broadband and angular-insensitive ARC coatings at an order of magnitude thinner than the operational wavelengths. In this review, a short overview of the development of ARCs, with particular attention paid to the state-of-the-art plasmonic- and metasurface-based antireflective surfaces, is presented.

  4. Silicon Nitride Antireflection Coatings for Photovoltaic Cells

    Science.gov (United States)

    Johnson, C.; Wydeven, T.; Donohoe, K.

    1984-01-01

    Chemical-vapor deposition adapted to yield graded index of refraction. Silicon nitride deposited in layers, refractive index of which decreases with distance away from cell/coating interface. Changing index of refraction allows adjustment of spectral transmittance for wavelengths which cell is most effective at converting light to electric current. Average conversion efficiency of solar cells increased from 8.84 percent to 12.63 percent.

  5. Wide-band antireflection coatings; Breitbandige Antireflexbeschichtungen

    Energy Technology Data Exchange (ETDEWEB)

    Gombert, A.; Rommel, M. [Fraunhofer-Inst. fuer Solare Energiesysteme, Freiburg (Germany)

    1998-02-01

    In most cases, solar receivers - from solar collectors to buildings - have a transparent cover. In order to minimize the losses due to reflection, the aim is to find an AR coating which can be used for the broad bandwidth of the solar spectrum. Conventional solutions like multilayer systems with high and low refractive index layers are not suitable. The main problem is to produce layers with very low refractive indices. One solution which was investigated in the past is to synthesize layers with a low effective refractive index due to porosity; i.e. by mixing the bulk material with air on a subwavelength scale. Another possibility to achieve this mixture is given by subwave length surface-relief structures. Porous sol-gel coatings are suited for glass, subwavelength surface-relief structures can be replicated mainly in polymer materials by cheap embossing processes. (orig.) [Deutsch] Nahezu alle solaren Empfaenger sind transparent abgedeckt, z.B. durch Glascheiben. An diesen Abdeckungen wird ein Teil der einfallenden Solarstrahlung reflektiert. Diese Verluste koennen durch reflexionsmindernde Oberflaechen reduziert werden. Antireflexbeschichtungen, die z.B. fuer Brillenglaeser eingesetzt werden, eignen sich nicht fuer solare Entspiegelungen, da ihre spektrale Bandbreite nicht ausreicht. Das Hauptproblem liegt darin, dass Materialien mit sehr niedrigen Brechungsindices, wie sie fuer spektral breitbandige Antireflexbeschichtungen benoetigt werden, nicht verfuegbar sind. Der Ausweg besteht in poroesen Beschichtungen bzw. in einer Oberflaechenstrukturierung. Aufgrund des Luftanteils in der Mischung lassen sich sehr niedrige `effektive` Brechungsindices synthetisieren. Poroese Sol-Gel-Schichten eignen sich insbesondere zur Erhoehung der solaren Transmission von anorganischem Glas. Oberflaechenstrukturen sind aufgrund der Herstellbarkeit durch preisguenstige Praegeprozesse vielversprechend, finden aber derzeit ihre Anwendung ueberwiegend bei polymeren Materialien. (orig.)

  6. Ultraviolet antireflection coatings for use in silicon detector design

    Science.gov (United States)

    Hamden, Erika T.; Greer, Frank; Hoenk, Michael E.; Blacksberg, Jordana; Dickie, Matthew R.; Nikzad, Shouleh; Martin, D. Christopher; Schiminovich, David

    2011-07-01

    We report on the development of coatings for a charged-coupled device (CCD) detector optimized for use in a fixed dispersion UV spectrograph. Because of the rapidly changing index of refraction of Si, single layer broadband antireflection (AR) coatings are not suitable to increase quantum efficiency at all wavelengths of interest. Instead, we describe a creative solution that provides excellent performance over UV wavelengths. We describe progress in the development of a coated CCD detector with theoretical quantum efficiencies (QEs) of greater than 60% at wavelengths from 120 to 300nm. This high efficiency may be reached by coating a backside-illuminated, thinned, delta-doped CCD with a series of thin film AR coatings. The materials tested include MgF2 (optimized for highest performance from 120--150nm), SiO2 (150--180nm), Al2O3 (180--240nm), MgO (200--250nm), and HfO2 (240--300nm). A variety of deposition techniques were tested and a selection of coatings that minimized reflectance on a Si test wafer were applied to functional devices. We also discuss future uses and improvements, including graded and multilayer coatings.

  7. Ultraviolet antireflection coatings for use in silicon detector design

    Energy Technology Data Exchange (ETDEWEB)

    Hamden, Erika T.; Greer, Frank; Hoenk, Michael E.; Blacksberg, Jordana; Dickie, Matthew R.; Nikzad, Shouleh; Martin, D. Christopher; Schiminovich, David

    2011-07-20

    We report on the development of coatings for a charged-coupled device (CCD) detector optimized for use in a fixed dispersion UV spectrograph. Because of the rapidly changing index of refraction of Si, single layer broadband antireflection (AR) coatings are not suitable to increase quantum efficiency at all wavelengths of interest. Instead, we describe a creative solution that provides excellent performance over UV wavelengths. We describe progress in the development of a coated CCD detector with theoretical quantum efficiencies (QEs) of greater than 60% at wavelengths from 120 to 300 nm. This high efficiency may be reached by coating a backside-illuminated, thinned, delta-doped CCD with a series of thin film AR coatings. The materials tested include MgF{sub 2} (optimized for highest performance from 120-150 nm), SiO{sub 2} (150-180 nm), Al{sub 2}O{sub 3} (180-240 nm), MgO (200-250 nm), and HfO{sub 2} (240-300 nm). A variety of deposition techniques were tested and a selection of coatings that minimized reflectance on a Si test wafer were applied to functional devices. We also discuss future uses and improvements, including graded and multilayer coatings.

  8. Wide spectral range characterization of antireflective coatings and their optimization

    Science.gov (United States)

    Franta, Daniel; Nečas, David; Ohlídal, Ivan; Jankuj, Jiří

    2015-09-01

    Development of antireflective coatings realized by thin film systems requires their characterization and optimization of their properties. Functional properties of such interference devices are determined by optical constants and thicknesses of the individual films and various defects taking place in these systems. In optics industry the characterization of the films is mostly performed in a relatively narrow spectral range using simple dispersion models and, moreover, the defects are not taken into account at all. This manner of characterization fails if applied to real-world non-ideal thin film systems because the measured data do not contain sufficient information about all the parameters describing the system including imperfections. Reliable characterization requires the following changes: extension of spectral range of measurements, combination of spectrophotometry and ellipsometry, utilization of physically correct dispersion models (Kramers-Kronig consistency, sum rules), inclusion of structural defects instrument imperfection into the models and simultaneous processing of all experimental data. This enables us to remove or reduce a correlation among the parameters searched so that correct and sufficiently precise determination of parameter values is achieved. Since the presence and properties of the defects are difficult to control independently by tuning of the deposition conditions, the optimization does not in general involve the elimination of defects. Instead they are taken into account in the design of the film systems. The outlined approach is demonstrated on the characterization and optimization of ultraviolet antireflective coating formed by double layer of Al2O3 and MgF2 deposited on fused silica.

  9. Improved antireflection coated microspheres for biological applications of optical tweezers

    Science.gov (United States)

    Ferro, Valentina; Sonnberger, Aaron; Abdosamadi, Mohammad K.; McDonald, Craig; Schäffer, Erik; McGloin, David

    2016-09-01

    The success of optical tweezers in cellular biology1 is in part due to the wide range of forces that can be applied, from femto- to hundreds of pico-Newtons; nevertheless extending the range of applicable forces to the nanoNewton regime opens access to a new set of phenomena that currently lie beyond optical manipulation. A successful approach to overcome the conventional limits on trapping forces involves the optimization of the trapped probes. Jannasch et al.2 demonstrated that an anti-reflective shell of nanoporous titanium dioxide (aTiO2, nshell = 1.75) on a core particle made out of titanium dioxide in the anatase phase (cTiO2, ncore = 2.3) results in trappable microspheres capable to reach forces above 1 nN. Here we present how the technique can be further improved by coating the high refractive index microspheres with an additional anti-reflective shell made out of silica (SiO2). This external shell not only improves the trap stability for microspheres of different sizes, but also enables the use of functionalization techniques already established for commercial silica beads in biological experiments. We are also investigating the use of these new microspheres as probes to measure adhesion forces between intercellular adhesion molecule 1 (ICAM-1) and lymphocyte function-associated antigen 1 (LFA-1) in effector T-Cells and will present preliminary results comparing standard and high-index beads.

  10. Adhesion of Antireflective Coatings in Multijunction Photovoltaics: Preprint

    Energy Technology Data Exchange (ETDEWEB)

    Brock, Ryan; Dauskardt, Reinhold H.; Miller, David C.

    2016-06-16

    The development of a new composite dual cantilever beam (cDCB) thin-film adhesion testing method is reported, which allows the measurement of adhesion on the fragile thin substrates used in multijunction photovoltaics. We address the adhesion of several antireflective coating systems on multijunction cells. By varying interface chemistry and morphology, we demonstrate the ensuing effects on adhesion and help to develop an understanding of how high adhesion can be achieved, as adhesion values ranging from 0.5 J/m2 to 10 J/m2 were measured. Damp Heat (85 degrees C/85% RH) was used to invoke degradation of interfacial adhesion. We show that even with germanium substrates that fracture easily, quantitative measurements of adhesion can still be made at high test yield. The cDCB test is discussed as an important new methodology, which can be broadly applied to any system that makes use of thin, brittle, or otherwise fragile substrates.

  11. Design Multilayer Antireflection Coatings for Terrestrial Solar Cells

    Directory of Open Access Journals (Sweden)

    Feng Zhan

    2014-01-01

    Full Text Available In order to analyze the influence of methods to design antireflection coatings (ARCs on reflectivity of broadband solar cells, we provide detailed analyses about the ARC coupled with a window layer and the refractive index dispersion effect of each layer. By multidimensional matrix data simulation, two methods were employed to measure the composite reflection of a SiO2/ZnS double-layer ARC within the spectral ranges of 300–870 nm (dual junction and 300–1850 nm (triple junction under AM1.5 solar radiation. A comparison study, between the results obtained from the commonly used weighted average reflectance method (WAR and that from the introduced effective average reflectance method (EAR, shows that the optimization of ARC by EAR method is convenient and feasible.

  12. Durability testing of antireflection coatings for solar applications

    Science.gov (United States)

    Jorgensen, Gary J.; Brunold, Stefan; Koehl, Michael; Nostell, Per; Oversloot, Henk; Roos, Arne

    1999-10-01

    Antireflection (AR) coatings can be incorporated into highly transmitting glazings that, depending upon their cost, performance, and durability of optical properties, can be economically viable in solar collectors, agricultural greenhouses, and PV systems. A number of AR-coated glazings have been prepared under the auspices of the International Energy Agency Working Group on Durability of Materials for Solar Thermal Collectors. The AR coatings are of two types, including (1) various sol-gels applied to glass and (2) an embossed treatment of sheet acrylic. Typically, for unweathered glazings, a 4 - 5% increase in solar-weighted transmittance has been achieved. For AR-coated glass, reflectance values as low as 0.5% - 0.7% at selected wavelengths (680 - 720 nm) were obtained. To determine the durability of the hemispherical transmittance, several collaborating countries are testing these materials both outdoors and in accelerated weathering chambers. All materials exposed outdoors are affixed to mini-collector boxes to simulate flat-plate collector conditions. Results for candidate AR coatings weathered at geographically disperse outdoor test sites exhibit changes in spectral transmittance primarily in the high visible range (600 - 700 nm). Accelerated testing at measured levels of simulated solar irradiance, and at different constant levels of temperature and relative humidity have been performed in different countries. Parallel testing with different levels of laboratory-controlled relevant stress factors permits the time-dependent performance of these materials to be compared with measured results from in-service outdoor exposure conditions. Coating adhesion and performance loss resulting from dirt and dust retention are also discussed.

  13. Development of Advanced Anti-Reflection Coatings for High Performance Solar Energy Applications Project

    Data.gov (United States)

    National Aeronautics and Space Administration — MicroLink and its subcontractor Magnolia Solar will develop and demonstrate advanced anti-reflection coating (ARC) designs that will provide a better broadband and...

  14. Development of Advanced Anti-Reflection Coatings for High Performance Solar Energy Applications Project

    Data.gov (United States)

    National Aeronautics and Space Administration — MicroLink Devices will increase the efficiency of multi-junction solar cells by designing and demonstrating advanced anti-reflection coatings (ARCs) that will...

  15. Nano-Enabled Low-Cost High-Performance UV Anti-Reflection Coatings Project

    Data.gov (United States)

    National Aeronautics and Space Administration — In this program, Agiltron and the groups of Professors Rubner and Cohen at MIT propose a novel nano-porous coating for next generation NASA UV anti-reflection (AR)...

  16. Antireflection coating standards of ophthalmic resin lens materials

    Science.gov (United States)

    Porden, Mark

    1991-12-01

    Current estimates of the percentage of anti-reflection coated lenses verses uncoated in the market today range from 3% in the United States (US.), to 60% in Europe, to 80% in Japan. Currently upwards of 80% of all prescription eyewear lenses dispensed are resin. Glass lenses lose market share yearly, as scratch resistant coatings on resin lenses are improved. Photochromic resin materials are also improving and will shortly equal the performance of glass photockromics. Until recently, the performance characteristics of ophthalmic lenses were divided into two schools. In Europe, the emphasis was on keeping the reflections to an absolute minimum, while in the Asian market the emphasis was on producing a lens, which had exceptional scratch resistance. A typical European lens may average .4% reflection across the visible spectrum (400 to 700 urn.), while the Asian lenses averaged in the 1.5% range. The growth ofAR coating in the U.S. 80 million pair a year total ophthalmic market has been lagging foreign markets for several reasons.

  17. Sprayed and Spin-Coated Multilayer Antireflection Coating Films for Nonvacuum Processed Crystalline Silicon Solar Cells

    OpenAIRE

    Abdullah Uzum; Masashi Kuriyama; Hiroyuki Kanda; Yutaka Kimura; Kenji Tanimoto; Hidehito Fukui; Taichiro Izumi; Tomitaro Harada; Seigo Ito

    2017-01-01

    Using the simple and cost-effective methods, spin-coated ZrO2-polymer composite/spray-deposited TiO2-compact multilayer antireflection coating film was introduced. With a single TiO2-compact film on the surface of a crystalline silicon wafer, 5.3% average reflectance (the reflectance average between the wavelengths of 300 nm and 1100 nm) was observed. Reflectance decreased further down to 3.3% after forming spin-coated ZrO2 on the spray-deposited TiO2-compact film. Silicon solar cells were fa...

  18. Millimeter-Wave Broadband Anti-Reflection Coatings Using Laser Ablation of Sub-Wavelength Structures

    CERN Document Server

    Matsumura, Tomotake; Wen, Qi; Hanany, Shaul; Koch, Jürgen; Suttman, Oliver; Schütz, Viktor

    2016-01-01

    We report on the first use of laser ablation to make sub-millimeter, broad-band, anti-reflection coatings (ARC) based on sub-wavelength structures (SWS) on alumina and sapphire. We used a 515 nm laser to produce pyramid-shaped structures with pitch of about 320 \\mu m and total height of near 800 \\mu m. Transmission measurements between 70 and 140 GHz are in agreement with simulations using electromagnetic propagation software. The simulations indicate that SWS ARC with the fabricated shape should have a fractional bandwidth response of $\\Delta \

  19. Optimization of hybrid antireflection structure integrating surface texturing and multi-layer interference coating

    Science.gov (United States)

    Kubota, Shigeru; Kanomata, Kensaku; Suzuki, Takahiko; Hirose, Fumihiko

    2014-10-01

    The antireflection structure (ARS) for solar cells is categorized to mainly two different techniques, i.e., the surface texturing and the single or multi-layer antireflection interference coating. In this study, we propose a novel hybrid ARS, which integrates moth eye texturing and multi-layer coat, for application to organic photovoltaics (OPVs). Using optical simulations based on the finite-difference time-domain (FDTD) method, we conduct nearly global optimization of the geometric parameters characterizing the hybrid ARS. The proposed optimization algorithm consists of two steps: in the first step, we optimize the period and height of moth eye array, in the absence of multi-layer coating. In the second step, we optimize the whole structure of hybrid ARS by using the solution obtained by the first step as the starting search point. The methods of the simple grid search and the Hooke and Jeeves pattern search are used for global and local searches, respectively. In addition, we study the effects of deviations in the geometric parameters of hybrid ARS from their optimized values. The design concept of hybrid ARS is highly beneficial for broadband light trapping in OPVs.

  20. Quantitative adhesion characterization of antireflective coatings in multijunction photovoltaics

    Energy Technology Data Exchange (ETDEWEB)

    Brock, Ryan; Rewari, Raunaq; Novoa, Fernando D.; Hebert, Peter; Ermer, James; Miller, David C.; Dauskardt, Reinhold H.

    2016-08-01

    We discuss the development of a new composite dual cantilever beam (cDCB) thin-film adhesion testing method, which enables the quantitative measurement of adhesion on the thin and fragile substrates used in multijunction photovoltaics. In particular, we address the adhesion of several 2- and 3-layer antireflective coating systems on multijunction cells. By varying interface chemistry and morphology through processing, we demonstrate the marked effects on adhesion and help to develop an understanding of how high adhesion can be achieved, as adhesion values ranging from 0.5 J/m2 to 10 J/m2 were measured. Damp heat (85 degrees C/85% RH) was used to invoke degradation of interfacial adhesion. We demonstrate that even with germanium substrates that fracture relatively easily, quantitative measurements of adhesion can be made at high test yield. The cDCB test is discussed as an important new methodology, which can be broadly applied to any system that makes use of thin, brittle, or otherwise fragile substrates.

  1. Layer-by-layer-assembled high-performance broadband antireflection coatings.

    Science.gov (United States)

    Shimomura, Hiroomi; Gemici, Zekeriyya; Cohen, Robert E; Rubner, Michael F

    2010-03-01

    Nanoparticles are indispensable ingredients of solution-processed optical, dielectric, and catalytic thin films. Although solution-based methods are promising low-cost alternatives to vacuum methods, they can have significant limitations. Coating uniformity, thickness control, roughness control, mechanical durability, and incorporation of a diverse set of functional organic molecules into nanoparticle thin films are major challenges. We have used the electrostatic layer-by-layer assembly technique to make uniform, conformal multistack nanoparticle thin films for optical applications with precise thickness control over each stack. Two particularly sought-after optical applications are broadband antireflection and structural color. The effects of interstack and surface roughness on optical properties of these constructs (e.g., haze and spectral response) have been studied quantitatively using a combination of Fourier-transform methods and atomic force microscopy measurements. Deconvoluting root-mean-square roughness into its large-, intermediate-, and small-scale components enables enhanced optical simulations. A 4-stack broadband antireflection coating (cleaning test under 100 kPa normal stress.

  2. Layer-by-Layer-Assembled High-Performance Broadband Antireflection Coatings

    KAUST Repository

    Shimomura, Hiroomi

    2010-03-24

    Nanoparticles are indispensable ingredients of solution-processed optical, dielectric, and catalytic thin films. Although solution-based methods are promising low-cost alternatives to vacuum methods, they can have significant limitations. Coating uniformity, thickness control, roughness control, mechanical durability, and incorporation of a diverse set of functional organic molecules into nanoparticle thin films are major challenges. We have used the electrostatic layer-by-layer assembly technique to make uniform, conformal multistack nanoparticle thin films for optical applications with precise thickness control over each stack. Two particularly sought-after optical applications are broadband antireflection and structural color. The effects of interstack and surface roughness on optical properties of these constructs (e.g., haze and spectral response) have been studied quantitatively using a combination of Fourier-transform methods and atomic force microscopy measurements. Deconvoluting root-mean-square roughness into its large-, intermediate-, and small-scale components enables enhanced optical simulations. A 4-stack broadband antireflection coating (<0.5% average reflectance in the visible range, and 0.2% haze) composed of alternating high-index (n ≈ 1.96) and low-index (n ≈ 1.28) stacks has been made on glass substrate. Films calcinated at 550 °C endure a one-hour-long cloth cleaning test under 100 kPa normal stress. © 2010 American Chemical Society.

  3. Self-assembled dual-sided hemispherical nano-dimple-structured broadband antireflection coatings

    Science.gov (United States)

    Lin, Cheng-Yen; Lin, Kun-Yi; Tsai, Hui-Ping; He, Yi-Xuan; Yang, Hongta

    2016-11-01

    A non-lithography-based approach is developed in this study for assembling monolayer close-packed hemispherical nano-dimple arrays on both sides of a PET film by a scalable Langmuir-Blodgett technology. The resulting gratings greatly suppress specular reflection and therefore enhance specular transmission for a broad range of visible wavelengths, resulting from a gradual change in the effective refractive index at air/PET interface. The experimental results reveal that the antireflection properties of the as-fabricated coatings are affected by the size of the nano-dimples. Moreover, both optical performances of single-sided and dual-sided nano-dimple-structured coatings have been investigated in this study.

  4. Sprayed and Spin-Coated Multilayer Antireflection Coating Films for Nonvacuum Processed Crystalline Silicon Solar Cells

    Directory of Open Access Journals (Sweden)

    Abdullah Uzum

    2017-01-01

    Full Text Available Using the simple and cost-effective methods, spin-coated ZrO2-polymer composite/spray-deposited TiO2-compact multilayer antireflection coating film was introduced. With a single TiO2-compact film on the surface of a crystalline silicon wafer, 5.3% average reflectance (the reflectance average between the wavelengths of 300 nm and 1100 nm was observed. Reflectance decreased further down to 3.3% after forming spin-coated ZrO2 on the spray-deposited TiO2-compact film. Silicon solar cells were fabricated using CZ-Si p-type wafers in three sets: (1 without antireflection coating (ARC layer, (2 with TiO2-compact ARC film, and (3 with ZrO2-polymer composite/TiO2-compact multilayer ARC film. Conversion efficiency of the cells improved by a factor of 0.8% (from 15.19% to 15.88% owing to the multilayer ARC. Jsc was improved further by 2 mA cm−2 (from 35.3 mA cm−2 to 37.2 mA cm−2 when compared with a single TiO2-compact ARC.

  5. Design of wideband graded-index antireflection coatings at oblique light incidence

    Institute of Scientific and Technical Information of China (English)

    Zhang Jun-Chao; Fang Ming; Jin Yun-Xia; He Hong-Bo

    2012-01-01

    We suggest a design method of graded-refractive-index (GRIN) antireflection (AR) coating for s-polarized or ppolarized light at off-normal incidence.The spectrum characteristic of the designed antireflection coating with a quintic effective refractive-index profile for a given state of polarization has been discussed.In addition,the genetic algorithm was used to optimize the refractive index profile of the GRIN antireflection for reducing the mean reflectance of s- and p-polarizations.The average reflectance loss was reduced to only 0.04% by applying optimized GRIN AR coatings onto BK7 glass over the wavelength range from 400 to 800 nm at the incident angle of θ0 =70°.

  6. Breath Figure-Assisted Fabrication of Nanostructured Coating on Silicon Surface and Evaluation of Its Antireflection Power

    Directory of Open Access Journals (Sweden)

    Francesco Galeotti

    2016-01-01

    Full Text Available We report our recent results on the fabrication of nanostructured polymer layers aimed at developing efficient antireflection coating on silicon. The proposed manufacturing approach is based on self-assembly and relies on breath figure formation. By simple and straightforward operations, we are able to produce different nanostructured coatings: densely packed nanodomes, randomly distributed nanopores, and multilayered close-packed nanopores. By optical reflectivity measurements on coated silicon wafers, we show that the latter type of nanostructure is able to reduce the reflectivity of standard silicon surface (≈40% at 450 nm to about 10%.

  7. Antireflective coatings on Fresnel lenses by spin-coating of solid silica nanoparticles.

    Science.gov (United States)

    Zhou, Gang; He, Junhui

    2013-08-01

    Antireflective (AR) coatings were fabricated from solid silica nanoparticles (SNPs) of ca. 16 nm in size on Fresnel lenses via one-step spin coating without any high temperature treatment. Transmission electron microscopy was used to observe the morphology and structure of the SNPs. Transmission spectra were recorded on a UV-vis-NIR spectrophotometer. The results indicated that Fresnel lenses covered with the SNPs coatings were much more transparent than the uncoated Fresnel lens. The maximum transmittance of the coated Fresnel lenses reached as high as 99.8%, whereas that of the uncoated Fresnel lens is only 94.3%. Surface wettability was studied by a contact angle/interface system, and the results indicated that the coatings on Fresnel lenses were more hydrophilic than the uncoated Fresnel lens. The surface morphologies and structures of the coatings were examined by scanning electron microscopy (SEM) and atomic force microscopy (AFM). The mechanical robustness of the coatings was examined by pencil scratch tests and attenuated total reflection infrared spectroscopy (ATR-IR).

  8. Design of multi-layer anti-reflection coating for terrestrial solar panel glass

    Indian Academy of Sciences (India)

    B GEETHA PRIYADARSHINI; A K SHARMA

    2016-06-01

    To date, there is no ideal anti-reflection (AR) coating available on solar glass which can effectively transmit the incident light within the visible wavelength range. However, there is a need to develop multifunctional coatingwith superior anti-reflection properties and self-cleaning ability meant to be used for solar glass panels. In spite of self-cleaning ability of materials like TiO2 and ZnO, these coatings on glass substrate have tendency to reduce lighttransmission due to their high refractive indices than glass. Thus, to infuse the anti-reflective property, a low refractive index, SiO$_2$ layer needs to be used in conjunction with TiO$_2$ and ZnO layers. In such case, the optimization ofindividual layer thickness is crucial to achieve maximum transmittance of the visible light. In the present study, we propose an omni-directional anti-reflection coating design for the visible spectral wavelength range of 400–700 nm,where the maximum intensity of light is converted into electrical energy. Herein, we employ the quarter wavelength criteria using SiO$_2$, TiO$_2$ and ZnO to design the coating composed of single, double and triple layers. The thicknessof individual layers was optimized for maximum light transmittance using essential Mcleod simulation software to produce destructive interference between reflected waves and constructive interference between transmitted waves.

  9. An in-situ monitoring technique for optimizing antireflection coatings using a monolithic integrated photodetector

    DEFF Research Database (Denmark)

    Saini, Vikram; Yvind, Kresten; Larsson, David

    2006-01-01

    A very low reflectivity of the order of 10-4 is demonstrated for dual-layer anti-reflection coatings on normal facet semiconductor lasers, by integrated in situ monitoring. The method has been tested on three and eight quantum-well InGaAsP ridge lasers that consist of a gain section and an integr...

  10. Highly transparent triboelectric nanogenerator for harvesting water-related energy reinforced by antireflection coating

    Science.gov (United States)

    Liang, Qijie; Yan, Xiaoqin; Gu, Yousong; Zhang, Kui; Liang, Mengyuan; Lu, Shengnan; Zheng, Xin; Zhang, Yue

    2015-03-01

    Water-related energy is an inexhaustible and renewable energy resource in our environment, which has huge amount of energy and is not largely dictated by daytime and sunlight. The transparent characteristic plays a key role in practical applications for some devices designed for harvesting water-related energy. In this paper, a highly transparent triboelectric nanogenerator (T-TENG) was designed to harvest the electrostatic energy from flowing water. The instantaneous output power density of the T-TENG is 11.56 mW/m2. Moreover, with the PTFE film acting as an antireflection coating, the maximum transmittance of the fabricated T-TENG is 87.4%, which is larger than that of individual glass substrate. The T-TENG can be integrated with silicon-based solar cell, building glass and car glass, which demonstrates its potential applications for harvesting waste water energy in our living environment and on smart home system and smart car system.

  11. Sol-gel broadband antireflective coatings for advanced laser-glass amplifiers

    Science.gov (United States)

    Floch, Herve G.; Belleville, Philippe F.; Pegon, Philippe M.

    1994-10-01

    The cost of a large laser system is a strong function of the overall electrical to final photon efficiency. To improve the stored energy and therefore the pumping efficiency of sophisticated and costly laser-glass amplifiers, we have developed a novel two-layer broadband antireflective coating for the blast-shield component. The blast-shield is an optic placed between the flashlamps and the laser disk amplifiers to prevent damage of laser disks by possible explosion of a flashlamp. The sol-gel antireflective coating was dip-coated at room temperature onto 8-cm diameter glass samples. The coating basically consisted of a halfwave- thick high-index material such as ZrO2-PVP (PolyVinyl Pyrrolidone) and a quarterwave- thick low-index material such as SiO2-siloxane. To improve the abrasion resistance of the coated part, a lubricating and water-repellent material was applied as a very thin overcoat. In addition to a 6.5 to 7.2% transmission gain over the spectrum of interest, the coating was moderately abrasion resistant and chemically durable. Flashlamp-induced damage to the antireflective coating for 1000 glow discharges at 10 to 12 J/cm2 were minimal and similar to uncoated parts.

  12. Anti-reflection coatings applied by acid-leaching process. Final report

    Energy Technology Data Exchange (ETDEWEB)

    Pastirik, E.

    1980-09-01

    The Magicote C process developed by S.M. Thompsen was evaluated for use in applying an antireflective coating to the cover plates of solar cell panels. The process uses a fluosilicic acid solution supersaturated with silica at elevated temperature to selectively attack the surface of soda-lime glass cover plates and alter the physical and chemical composition of a thin layer of glass. The altered glass layer constitutes an antireflective coating. The process produces coatings of excellent optical quality which possess outstanding resistance to soiling and staining. The coatings produced are not resistant to mechanical abrasion and are attacked to some extent by glass cleansers. Control of the filming process was found to be difficult.

  13. Optical breathing of nano-porous antireflective coatings through adsorption and desorption of water

    Science.gov (United States)

    Nielsen, Karsten H.; Kittel, Thomas; Wondraczek, Katrin; Wondraczek, Lothar

    2014-10-01

    We report on the direct consequences of reversible water adsorption on the optical performance of silica-based nanoporous antireflective (AR) coatings as they are applied on glass in photovoltaic and solar thermal energy conversion systems. In situ UV-VIS transmission spectroscopy and path length measurements through high-resolution interferometric microscopy were conducted on model films during exposure to different levels of humidity and temperature. We show that water adsorption in the pores of the film results in a notable increase of the effective refractive index of the coating. As a consequence, the AR effect is strongly reduced. The temperature regime in which the major part of the water can be driven-out rapidly lies in the range of 55°C and 135°C. Such thermal desorption was found to increase the overall transmission of a coated glass by ~ 1%-point. As the activation energy of isothermal desorption, we find a value of about 18 kJ/mol. Within the experimental range of our data, the sorption and desorption process is fully reversible, resulting in optical breathing of the film. Nanoporous AR films with closed pore structure or high hydrophobicity may be of advantage for maintaining AR performance under air exposure.

  14. Optical breathing of nano-porous antireflective coatings through adsorption and desorption of water.

    Science.gov (United States)

    Nielsen, Karsten H; Kittel, Thomas; Wondraczek, Katrin; Wondraczek, Lothar

    2014-10-13

    We report on the direct consequences of reversible water adsorption on the optical performance of silica-based nanoporous antireflective (AR) coatings as they are applied on glass in photovoltaic and solar thermal energy conversion systems. In situ UV-VIS transmission spectroscopy and path length measurements through high-resolution interferometric microscopy were conducted on model films during exposure to different levels of humidity and temperature. We show that water adsorption in the pores of the film results in a notable increase of the effective refractive index of the coating. As a consequence, the AR effect is strongly reduced. The temperature regime in which the major part of the water can be driven-out rapidly lies in the range of 55°C and 135°C. Such thermal desorption was found to increase the overall transmission of a coated glass by ~ 1%-point. As the activation energy of isothermal desorption, we find a value of about 18 kJ/mol. Within the experimental range of our data, the sorption and desorption process is fully reversible, resulting in optical breathing of the film. Nanoporous AR films with closed pore structure or high hydrophobicity may be of advantage for maintaining AR performance under air exposure.

  15. Stability of SiNX/SiNX double stack antireflection coating for single crystalline silicon solar cells

    Science.gov (United States)

    Lee, Youngseok; Gong, Daeyeong; Balaji, Nagarajan; Lee, Youn-Jung; Yi, Junsin

    2012-01-01

    Double stack antireflection coatings have significant advantages over single-layer antireflection coatings due to their broad-range coverage of the solar spectrum. A solar cell with 60-nm/20-nm SiNX:H double stack coatings has 17.8% efficiency, while that with a 80-nm SiNX:H single coating has 17.2% efficiency. The improvement of the efficiency is due to the effect of better passivation and better antireflection of the double stack antireflection coating. It is important that SiNX:H films have strong resistance against stress factors since they are used as antireflective coating for solar cells. However, the tolerance of SiNX:H films to external stresses has never been studied. In this paper, the stability of SiNX:H films prepared by a plasma-enhanced chemical vapor deposition system is studied. The stability tests are conducted using various forms of stress, such as prolonged thermal cycle, humidity, and UV exposure. The heat and damp test was conducted for 100 h, maintaining humidity at 85% and applying thermal cycles of rapidly changing temperatures from -20°C to 85°C over 5 h. UV exposure was conducted for 50 h using a 180-W UV lamp. This confirmed that the double stack antireflection coating is stable against external stress.

  16. Scale-up of Nano-Engineered Anti-Reflection Coating Process for Large Plastic Optics Project

    Data.gov (United States)

    National Aeronautics and Space Administration — In a recently completed NASA SBIR program, Agiltron and the Massachusetts Institute of Technology developed a novel nanoporous UV anti-reflection coating technology...

  17. Global sensitivity analysis of bandpass and antireflection coating manufacturing by numerical space filling designs.

    Science.gov (United States)

    Vasseur, Olivier; Cathelinaud, Michel; Claeys-Bruno, Magalie; Sergent, Michelle

    2011-03-20

    We present the effectiveness of global sensitivity analyses of optical coatings manufacturing to assess the robustness of filters by computer experiments. The most critical interactions of layers are determined for a 29 quarter-wave layer bandpass filter and for an antireflection coating with eight non-quarter-wave layers. Two monitoring techniques with the associated production performances are considered, and their influence on the interactions classification is discussed. Global sensitivity analyses by numerical space filling designs give clues to improve filter manufacturing against error effects and to assess the potential robustness of the coatings.

  18. UV testing of solar cells: Effects of antireflective coating, prior irradiation, and UV source

    Science.gov (United States)

    Meulenberg, A.

    1993-01-01

    Short-circuit current degradation of electron irradiated double-layer antireflective-coated cells after 3000 hours ultraviolet (UV) exposure exceeds 3 percent; extrapolation of the data to 10(exp 5) hours (11.4 yrs.) gives a degradation that exceeds 10 percent. Significant qualitative and quantitative differences in degradation were observed in cells with double- and single-layer antireflective coatings. The effects of UV-source age were observed and corrections were made to the data. An additional degradation mechanism was identified that occurs only in previously electron-irradiated solar cells since identical unirradiated cells degrade to only 6 +/- 3 percent when extrapolated 10(exp 5) hours of UV illumination.

  19. UV testing of solar cells: Effects of antireflective coating, prior irradiation, and UV source

    Science.gov (United States)

    Meulenberg, A.

    1993-05-01

    Short-circuit current degradation of electron irradiated double-layer antireflective-coated cells after 3000 hours ultraviolet (UV) exposure exceeds 3 percent; extrapolation of the data to 10(exp 5) hours (11.4 yrs.) gives a degradation that exceeds 10 percent. Significant qualitative and quantitative differences in degradation were observed in cells with double- and single-layer antireflective coatings. The effects of UV-source age were observed and corrections were made to the data. An additional degradation mechanism was identified that occurs only in previously electron-irradiated solar cells since identical unirradiated cells degrade to only 6 +/- 3 percent when extrapolated 10(exp 5) hours of UV illumination.

  20. Process development and impurities analysis for the bottom antireflective coating material

    Science.gov (United States)

    Ko, Fu-Hsiang; Chen, Hsuen-Li; Huang, Tiao-Yuan; Cheng, Hsu-Chun; Ko, Chu-Jung; Chu, Tieh-Chi

    2001-08-01

    The optical behavior of semiconductor bottom antireflective coating (BARC) material was investigated by both the measurement and simulation methods. The effects of spin- coating rate, interface reflection, BARC layer thickness and photoresist layer thickness were studied. Our results indicated that the 62.5 nm of BARC layer had strong effect on suppressing the light reflection of wavelength of 248 nm form the wafer surface, irrespective of the photoresist layer thickness. Based on the gravimetric method, a high throughput and one-step microwave digestion procedure was developed for the BARC materials. The digestion efficiency increased with the digestion duration and the temperature. By following the established one-step microwave digestion method and inductively coupled plasma mass spectrometry determination, the detection limits obtained for Cr, Ni, Cu, An and Pb were in 0.1 to 1.11 ppb levels. The spike recoveries of the metallic impurities were in the range 86- 102% for the BARC materials. The analytical results of the BARC samples were found to be in reasonably good agreement with our previous method, and the analytical throughput can achieve up to 20 samples per hour for the analysis of 5 elements.

  1. Combined Effects of Pyramid-Like Structures and Antireflection Coating on Si Solar Cell Efficiency.

    Science.gov (United States)

    Cho, Chanseob; Oh, Junghwa; Lee, Byeungleul; Kim, Bonghwan

    2015-10-01

    We developed a novel process for synthesizing Si solar cells with improved efficiencies. The process involved the formation of pyramid-like structures on the Si substrate and the deposition and subsequent thermal annealing of an antireflection coating. The process consisted of three main stages. First, pyramid-like structures were textured on the Si substrate by reactive ion etching and subsequently etched using a mixture of HF, HNO3, and deionized water for 300 s. Next, an antireflection coating was deposited on the substrate and was subsequently thermally annealed in a furnace in a N2 atmosphere. After the annealing process, the minority carrier lifetime increased by approximately 40 μs. Further, because of the increase in the minority carrier lifetime and the uniform doping of the substrate, the leakage current decreased. As a result, the efficiency of resulting solar cell increased to 17.24%, in contrast to that of the reference cell, which was only 15.89%. Thus, uniform doping and the thermal annealing of the antireflective coating improved solar cell efficiency.

  2. Moisture resistant and anti-reflection optical coatings produced by plasma polymerization of organic compounds

    Science.gov (United States)

    Hollahan, J. R.; Wydeven, T.

    1975-01-01

    The need for protective coatings on critical optical surfaces, such as halide crystal windows or lenses used in spectroscopy, has long been recognized. It has been demonstrated that thin, one micron, organic coatings produced by polymerization of flourinated monomers in low temperature gas discharge (plasma) exhibit very high degrees of moisture resistence, e.g., hundreds of hours protection for cesium iodide vs. minutes before degradation sets in for untreated surfaces. The index of refraction of these coatings is intermediate between that of the halide substrate and air, a condition for anti-reflection, another desirable property of optical coatings. Thus, the organic coatings not only offer protection, but improved transmittance as well. The polymer coating is non-absorbing over the range 0.4 to 40 microns with an exception at 8.0 microns, the expected absorption for C-F bonds.

  3. Non-Vacuum Processed Polymer Composite Antireflection Coating Films for Silicon Solar Cells

    Directory of Open Access Journals (Sweden)

    Abdullah Uzum

    2016-08-01

    Full Text Available A non-vacuum processing method for preparing polymer-based ZrO2/TiO2 multilayer structure antireflection coating (ARC films for crystalline silicon solar cells by spin coating is introduced. Initially, ZrO2, TiO2 and surface deactivated-TiO2 (SD-TiO2 based films were examined separately and the effect of photocatalytic properties of TiO2 film on the reflectivity on silicon surface was investigated. Degradation of the reflectance performance with increasing reflectivity of up to 2% in the ultraviolet region was confirmed. No significant change of the reflectance was observed when utilizing SD-TiO2 and ZrO2 films. Average reflectance (between 300 nm–1100 nm of the silicon surface coated with optimized polymer-based ZrO2 single or ZrO2/SD-TiO2 multilayer composite films was decreased down to 6.5% and 5.5%, respectively. Improvement of photocurrent density (Jsc and conversion efficiency (η of fabricated silicon solar cells owing to the ZrO2/SD-TiO2 multilayer ARC could be confirmed. The photovoltaic properties of Jsc, the open-circuit photo voltage (VOC, the fill factor (FF, and the η were 31.42 mA cm−2, 575 mV, 71.5% and 12.91%. Efficiency of the solar cells was improved by the ZrO2-polymer/SD-TiO2 polymer ARC composite layer by a factor of 0.8% with an increase of Jsc (2.07 mA cm−2 compared to those of fabricated without the ARC.

  4. A simplified method for generating periodic nanostructures by interference lithography without the use of an anti-reflection coating

    Science.gov (United States)

    Kapon, Omree; Muallem, Merav; Palatnik, Alex; Aviv, Hagit; Tischler, Yaakov. R.

    2015-11-01

    Interference lithography has proven to be a useful technique for generating periodic sub-diffraction limited nanostructures. Interference lithography can be implemented by exposing a photoresist polymer to laser light using a two-beam arrangement or more simply a one beam configuration based on a Lloyd's Mirror Interferometer. For typical photoresist layers, an anti-reflection coating must be deposited on the substrate to prevent adverse reflections from cancelling the holographic pattern of the interfering beams. For silicon substrates, such coatings are typically multilayered and complex in composition. By thinning the photoresist layer to a thickness well below the quarter wavelength of the exposing beam, we demonstrate that interference gratings can be generated without an anti-reflection coating on the substrate. We used ammonium dichromate doped polyvinyl alcohol as the positive photoresist because it provides excellent pinhole free layers down to thicknesses of 40 nm, and can be cross-linked by a low-cost single mode 457 nm laser, and can be etched in water. Gratings with a period of 320 nm and depth of 4 nm were realized, as well as a variety of morphologies depending on the photoresist thickness. This simplified interference lithography technique promises to be useful for generating periodic nanostructures with high fidelity and minimal substrate treatments.

  5. A simplified method for generating periodic nanostructures by interference lithography without the use of an anti-reflection coating

    Energy Technology Data Exchange (ETDEWEB)

    Kapon, Omree; Muallem, Merav; Palatnik, Alex; Aviv, Hagit; Tischler, Yaakov R. [Department of Chemistry, Bar-Ilan University, Ramat-Gan 5920002 (Israel); Bar-Ilan University Institute for Nanotechnology and Advanced Materials, Ramat-Gan 5920002 (Israel)

    2015-11-16

    Interference lithography has proven to be a useful technique for generating periodic sub-diffraction limited nanostructures. Interference lithography can be implemented by exposing a photoresist polymer to laser light using a two-beam arrangement or more simply a one beam configuration based on a Lloyd's Mirror Interferometer. For typical photoresist layers, an anti-reflection coating must be deposited on the substrate to prevent adverse reflections from cancelling the holographic pattern of the interfering beams. For silicon substrates, such coatings are typically multilayered and complex in composition. By thinning the photoresist layer to a thickness well below the quarter wavelength of the exposing beam, we demonstrate that interference gratings can be generated without an anti-reflection coating on the substrate. We used ammonium dichromate doped polyvinyl alcohol as the positive photoresist because it provides excellent pinhole free layers down to thicknesses of 40 nm, and can be cross-linked by a low-cost single mode 457 nm laser, and can be etched in water. Gratings with a period of 320 nm and depth of 4 nm were realized, as well as a variety of morphologies depending on the photoresist thickness. This simplified interference lithography technique promises to be useful for generating periodic nanostructures with high fidelity and minimal substrate treatments.

  6. Characterization of 1064nm laser-induced damage on antireflection coatings grown by atomic layer deposition

    Science.gov (United States)

    Liu, Zhichao; Wei, Yaowei; Chen, Songlin; Luo, Jin; Ma, Ping

    2011-12-01

    Damage tests were carried out to measure the laser resistance of Al2O3/TiO2 and Al2O3/HfO2 antireflection coatings at 1064nm grown by atomic layer deposition (ALD). The S-on-1 and R-on-1 damage results are given. It's interesting to find that ALD coatings damage performance seems closed to those grown by conventional e-beam evaporation process. For Al2O3/TiO2 coatings, the grown temperature will impact the damage resistance of thin films. Crystallization of TiO2 layer at higher temperature could play an importance role as absorption defects that reduced the LIDT of coatings. In addition, it is found that using inorganic compound instead of organic compound as precursors for ALD process can effective prevent residual carbon in films and will increase the LIDT of coatings.

  7. Stress compensation with antireflection coatings for ultrafast laser applications: from theory to practice.

    Science.gov (United States)

    Amotchkina, Tatiana; Trubetskov, Michael K; Pervak, Yurij; Veisz, Laszlo; Pervak, Vladimir

    2014-12-01

    Each complicated coating, in particular, a dispersive mirror consists of dozens of layers. Thin films layers have mechanical stresses. After summing up stresses from all layers, the resulting stress is high enough to bend even a relatively thick substrate. To avoid this effect we suggest depositing an antireflection coating (AR) at the back-side of the substrate which together with suppression of unwanted reflections from the back side will also compensate this stress. We demonstrate unique, extremely thick and sophisticated AR coating consisting of 71 layers with the total physical thickness of 7.5 µm. This AR coating completely compensates stress from the dispersive mirror coated on the front side and minimizes unwanted reflections.

  8. UV anti-reflection coatings for use in silicon detector design

    CERN Document Server

    Hamden, Erika T; Hoenk, Michael E; Blacksberg, Jordana; Dickie, Matthew R; Nikzad, Shouleh; Martin, Christopher D; Schiminovich, David

    2011-01-01

    We report on the development of coatings for a CCD detector optimized for use in a fixed dispersion UV spectrograph. Due to the rapidly changing index of refraction of Si, single layer broadband anti-reflection coatings are not suitable to increase quantum efficiency at all wavelengths of interest. Instead, we describe a creative solution that provides excellent performance over UV wavelengths. We describe progress in the development of a CCD detector with theoretical quantum efficiencies (QE) of greater than 60% at wavelengths from 120 to 300nm. This high efficiency may be reached by coating a backside illuminated, thinned, delta-doped CCD with a series of thin film anti-reflection coatings. The materials tested include MgF2 (optimized for highest performance from 120-150nm), SiO2 (150-180nm), Al2O3(180-240nm), MgO (200-250nm), and HfO2 (240-300nm). A variety of deposition techniques were tested and a selection of coatings which minimized reflectance on a Si test wafer were applied to live devices. We also d...

  9. Localized dielectric breakdown and antireflection coating in metal-oxide-semiconductor photoelectrodes

    Science.gov (United States)

    Ji, Li; Hsu, Hsien-Yi; Li, Xiaohan; Huang, Kai; Zhang, Ye; Lee, Jack C.; Bard, Allen J.; Yu, Edward T.

    2017-01-01

    Silicon-based photoelectrodes for solar fuel production have attracted great interest over the past decade, with the major challenge being silicon's vulnerability to corrosion. A metal-insulator-semiconductor architecture, in which an insulator film serves as a protection layer, can prevent corrosion but must also allow low-resistance carrier transport, generally leading to a trade-off between stability and efficiency. In this work, we propose and demonstrate a general method to decouple the two roles of the insulator by employing localized dielectric breakdown. This approach allows the insulator to be thick, which enhances stability, while enabling low-resistance carrier transport as required for efficiency. This method can be applied to various oxides, such as SiO2 and Al2O3. In addition, it is suitable for silicon, III-V compounds, and other optical absorbers for both photocathodes and photoanodes. Finally, the thick metal-oxide layer can serve as a thin-film antireflection coating, which increases light absorption efficiency.

  10. Graphene oxide as a p-dopant and an anti-reflection coating layer, in graphene/silicon solar cells

    Science.gov (United States)

    Yavuz, S.; Kuru, C.; Choi, D.; Kargar, A.; Jin, S.; Bandaru, P. R.

    2016-03-01

    It is shown that coating graphene-silicon (Gr/Si) Schottky junction based solar cells with graphene oxide (GO) improves the power conversion efficiency (PCE) of the cells, while demonstrating unprecedented device stability. The PCE has been shown to be increased to 10.6% (at incident radiation of 100 mW cm-2) for the Gr/Si solar cell with an optimal GO coating thickness compared to 3.6% for a bare/uncoated Gr/Si solar cell. The p-doping of graphene by the GO, which also serves as an antireflection coating (ARC) has been shown to be a main contributing factor to the enhanced PCE. A simple spin coating process has been used to apply GO with thickness commensurate with an anti-refection coating (ARC) and indicates the suitability of the developed methodology for large-scale solar cell assembly.It is shown that coating graphene-silicon (Gr/Si) Schottky junction based solar cells with graphene oxide (GO) improves the power conversion efficiency (PCE) of the cells, while demonstrating unprecedented device stability. The PCE has been shown to be increased to 10.6% (at incident radiation of 100 mW cm-2) for the Gr/Si solar cell with an optimal GO coating thickness compared to 3.6% for a bare/uncoated Gr/Si solar cell. The p-doping of graphene by the GO, which also serves as an antireflection coating (ARC) has been shown to be a main contributing factor to the enhanced PCE. A simple spin coating process has been used to apply GO with thickness commensurate with an anti-refection coating (ARC) and indicates the suitability of the developed methodology for large-scale solar cell assembly. Electronic supplementary information (ESI) available: (i) Experimental methods, (ii) optical images of devices with and without graphene oxide (GO), (iii) comparison of the power conversion efficiency (PCE) due to the GO coating and nitric acid doping, (iv) specular and diffuse reflectance measurements, (v) stability data of pristine graphene/silicon (Gr/Si) solar cells. See DOI: 10.1039/c5

  11. Performance of "Moth Eye" Anti-Reflective Coatings for Solar Cell Applications

    Energy Technology Data Exchange (ETDEWEB)

    Clark, E.; Kane, M.; Jiang, P.

    2011-03-14

    An inexpensive, effective anti-reflective coating (ARC) has been developed at the University of Florida to significantly enhance the absorption of light by silicon in solar cells. This coating has nano-scale features, and its microstructure mimics that of various night active insects (e.g. a moth's eye). It is a square array of pillars, each about 700 nm high and having a diameter of about 300 nm. Samples of silicon having this coating were exposed either to various combinations of either elevated temperature and humidity or to gamma irradiation ({sup 60}Co) at the Savannah River National Laboratory, or to a broad spectrum ultraviolet light and to a 532 nm laser light at the University of Florida. The anti-reflective properties of the coatings were unaffected by any of these environmental stresses, and the microstructure of the coating was also unaffected. In fact, the reflectivity of the gamma irradiated ARC became lower (advantageous for solar cell applications) at wavelengths between 400 and 1000 nm. These results show that this coating is robust and should be tested in actual systems exposed to either weather or a space environment. Structural details of the ARCs were studied to optimize their performance. Square arrays performed better than hexagonal arrays - the natural moth-eye coating is indeed a square array. The optimal depth of the templated nanopillars in the ARC was investigated. A wet etching technology for ARC formation was developed that would be less expensive and much faster than dry etching. Theoretical modeling revealed that dimple arrays should perform better than nipple arrays. A method of fabricating both dimple and nipple arrays having the same length was developed, and the dimple arrays performed better than the nipple arrays, in agreement with the modeling. The commercial viability of the technology is quite feasible, since the technology is scalable and inexpensive. This technology is also compatible with current industrial

  12. Atomic Layer Deposition of Chemical Passivation Layers and High Performance Anti-Reflection Coatings on Back-Illuminated Detectors

    Science.gov (United States)

    Hoenk, Michael E. (Inventor); Greer, Frank (Inventor); Nikzad, Shouleh (Inventor)

    2014-01-01

    A back-illuminated silicon photodetector has a layer of Al2O3 deposited on a silicon oxide surface that receives electromagnetic radiation to be detected. The Al2O3 layer has an antireflection coating deposited thereon. The Al2O3 layer provides a chemically resistant separation layer between the silicon oxide surface and the antireflection coating. The Al2O3 layer is thin enough that it is optically innocuous. Under deep ultraviolet radiation, the silicon oxide layer and the antireflection coating do not interact chemically. In one embodiment, the silicon photodetector has a delta-doped layer near (within a few nanometers of) the silicon oxide surface. The Al2O3 layer is expected to provide similar protection for doped layers fabricated using other methods, such as MBE, ion implantation and CVD deposition.

  13. Effect of Vacuum on the Laser-Induced Damage of Anti-Reflection Coatings

    Institute of Scientific and Technical Information of China (English)

    LING Xiu-Lan; ZHAO Yuan-An; LI Da-Wei; ZHOU Ming; SHAO Jian-Da; FAN Zheng-Xiu

    2009-01-01

    In the comparison of damage modifications, absorption measurement and energy dispersive x-ray analysis, the effect of vacuum on the laser-induced damage of anti-reflection coatings is analyzed. It is found that vacuum decreases the laser-induced damage threshold of the films. The low laser-induced damage threshold in vacuum environments as opposed to air environments is attributed to water absorption and the formation of the O/Si,O/Zr sub-stoichiometry in the course of laser irradiation.

  14. Durable superhydrophobic and antireflective surfaces by trimethylsilanized silica nanoparticles-based sol-gel processing.

    Science.gov (United States)

    Manca, Michele; Cannavale, Alessandro; De Marco, Luisa; Aricò, Antonino S; Cingolani, Roberto; Gigli, Giuseppe

    2009-06-02

    We present a robust and cost-effective coating method to fabricate long-term durable superhydrophobic andsimultaneouslyantireflective surfaces by a double-layer coating comprising trimethylsiloxane (TMS) surface-functionalized silica nanoparticles partially embedded into an organosilica binder matrix produced through a sol-gel process. A dense and homogeneous organosilica gel layer was first coated onto a glass substrate, and then, a trimethylsilanized nanospheres-based superhydrophobic layer was deposited onto it. After thermal curing, the two layers turned into a monolithic film, and the hydrophobic nanoparticles were permanently fixed to the glass substrate. Such treated surfaces showed a tremendous water repellency (contact angle = 168 degrees ) and stable self-cleaning effect during 2000 h of outdoor exposure. Besides this, nanotextured topology generated by the self-assembled nanoparticles-based top layer produced a fair antireflection effect consisting of more than a 3% increase in optical transmittance.

  15. Improved power conversion efficiency for dye-sensitized solar cells using a subwavelength-structured antireflective coating

    Science.gov (United States)

    Chou, Chun-Chi; Tsao, Kuan-Yi; Wu, Chih-Chung; Yang, Hongta; Chen, Chih-Ming

    2015-02-01

    Large-scale, subwavelength-structured nanodome arrays were successfully fabricated using simple, scalable bottom-up colloidal (nanosphere) lithography on a glass substrate as an efficient antireflective photoanode for dye-sensitized solar cells (DSSCs). A self-assembled monolayer of close-packed colloidal crystals (silica) was used as a structural template to pattern the two-dimensional subwavelength-structured nanodome arrays, which function as an efficient antireflective coating due to the graded refractive index across the interface between the air and specific nanodome array structure. The light harvesting for a DSSC with a subwavelength-structured antireflective coating was enhanced due to the improved broadband antireflectivity. Adjusting the nanodome size yielded a short-circuit current density (JSC) of 15.88 mA/cm2 with a power conversion efficiency (PCE) of 8.82%, which were both better than the reference cell without a subwavelength-structured antireflective coating (JSC = 15.26 mA/cm2 and PCE = 8.45%).

  16. THE INFLUENCE OF PLASMONIC AND DIELECTRIC INCLUSIONS ON ANTIREFLECTIVE PROPERTIES OF HOMOGENEOUS COATINGS FOR SILICON PHOTOVOLTAIC STRUCTURES

    Directory of Open Access Journals (Sweden)

    K. V. Baryshnikova

    2015-09-01

    Full Text Available Subject of Study. Theoretical analysis of the efficiency for the antireflective coatings based on plasmonic silver (Ag and dielectric silicon (Si nanoparticles is presented. We observe the increase of light absorption in the active layer, which is related to the optical resonant properties of considered nanoparticles. Characteristic property of the studied composite layer is its ability to combine the functions of electric contacts and anti-reflective coating. Method. Numerical calculations were performed in CST Microwave Studio with FDFD method (Finite Difference in Frequency Domain. The optical parameters of materials were extracted from the experimentally measured data available in literature. Geometrical parameters of composite layer – size and location of particles – were varied. Comparison of light absorption efficiency for different coatings on top of the active layer is presented: the homogeneous Indium Tin Oxide (ITO layer, ITO layer with the spherical nanoparticle inclusions on the ITO surface, ITO layer with spherical nanoparticle bulk inclusions. Periodical lattices of particles with sizes of range between 15 and 80 nm were considered. Nanoparticles of this size have dominant dipole response. Main Results. Numerical calculations have shown that nanoparticle inclusions cause significant deformation of the absorption spectra with appearing of resonant pecularities in the wavelength range equal to 300-800 nm. It originates from the nanoparticle resonant features, which are similar to the resonant features of isolated nanoparticles. Absorption in the active layer decreases sharply at the resonant wavelength. Resonant response of nanoparticles placed on the ITO surface differs significally from the isolated ones: the resonant frequency and Q-factor decrease. It was shown that absorption in the active layer decreases by 25 % when the size of Ag and Si particles increases. Ag nanoparticles, placed in ITO layer on top of the active layer

  17. Enhanced laser induced damage threshold of dielectric antireflection coatings by the introduction of one interfacial layer

    Institute of Scientific and Technical Information of China (English)

    Congjuan Wang; Zhaoxia Han; Yunxia Jin; Jianda Shao; Zhengxiu Fan

    2008-01-01

    @@ A new method for increasing laser induced damage threshold (LIDT) of dielectric antireflection (AR) coating is proposed. Compared with AR film stack of H2.5L (H:HfO2, L:SiO2) on BK7 substrate, SiO2 interfacial layer with four quarter wavelength optical thickness (QWOT) is deposited on the substrate before the preparation of H2.5L film. It is found that the introduction of SiO2 interfacial layer with a certain thickness is effective and flexible to increase the LIDT of dielectric AR coatings. The measured LIDT is enhanced by about 50%, while remaining the low reflectivity with less than 0.09% at the center wavelength of 1064 nm. Detailed mechanisms of the LIDT enhancement are discussed.

  18. ITO films for antireflective and antistatic tube coatings prepared by d.c. magnetron sputtering

    Energy Technology Data Exchange (ETDEWEB)

    Loebl, H.P. [Philips Res. Labs., Aachen (Germany); Huppertz, M. [Philips Res. Labs., Aachen (Germany); Mergel, D. [University GH Essen, Fachbereich 7, Physik, D-45117, Essen (Germany)

    1996-07-01

    A reactive d.c. magnetron sputtering process with relatively high oxygen flow suitable for antireflective and antistatic (ARAS) coatings on display tubes is described. The sputtering conditions and their influence on optical, structural and electrical properties of indium tin oxide (ITO) films are discussed and compared with other ITO sputtering processes from a metallic target. Emphasis is placed on the relation between microstructure, defect structure and conductivity, and on the determination of the optimal process conditions for obtaining fine-grained films for optical applications that can withstand the 460 C heat treatment during tube assembly. As an example, a simple three-layer broadband ARAS coating is investigated, consisting of a transparent conductive ITO layer, a TiO{sub 2} layer and a SiO{sub 2} layer on top. (orig.)

  19. Effect of sol aging time on the anti-reflective properties of silica coatings templated with phosphoric acid

    Science.gov (United States)

    Wen, Wen; Li, Haibin; Chen, Xiaojing; Chang, Chengkang

    Silica anti-reflective coatings have been prepared by a sol-gel dip-coating process using the sol containing phosphoric acid as a pore-forming template. The effect of the aging time of the sol on the anti-reflective properties has been investigated. The surface topography of the silica AR coatings has been characterized. With increasing sol aging time, more over-sized pores larger than 100 nm are formed in the silica coatings. These could act as scattering centers, scattering visible light and thereby lowering transmittance. The optimal aging time was identified as 1 day, and the corresponding silica coatings showed a maximum transmittance of 99.2%, representing an 8% increase compared to the bare glass substrate.

  20. Deep Reactive Ion Etched Anti-Reflection Coatings for Sub-millimeter Silicon Optics

    CERN Document Server

    Gallardo, Patricio A; Cothard, Nicholas; Bruno, Sarah Marie M; Cortes-Medellin, German; Marchetti, Galen; Miller, Kevin H; Mockler, Brenna; Niemack, Michael D; Stacey, Gordon; Wollack, Edward J

    2016-01-01

    Refractive optical elements are widely used in millimeter and sub-millimeter astronomical telescopes. High resistivity silicon is an excellent material for dielectric lenses given its low loss-tangent, high thermal conductivity and high index of refraction. The high index of refraction of silicon causes a large Fresnel reflectance at the vacuum-silicon interface (up to 30%), which can be reduced with an anti-reflection (AR) coating. In this work we report techniques for efficiently AR coating silicon at sub-millimeter wavelengths using Deep Reactive Ion Etching (DRIE) and bonding the coated silicon to another silicon optic. Silicon wafers of 100 mm diameter (1 mm thick) were coated and bonded using the Silicon Direct Bonding technique at high temperature (1100 C). No glue is used in this process. Optical tests using a Fourier Transform Spectrometer (FTS) show sub-percent reflections for a single-layer DRIE AR coating designed for use at 320 microns on a single wafer. Cryogenic (10 K) measurements of a bonded ...

  1. Large-aperture wide-bandwidth antireflection-coated silicon lenses for millimeter wavelengths

    CERN Document Server

    Datta, R; Niemack, M D; McMahon, J J; Britton, J; Wollack, E J; Beall, J; Devlin, M J; Fowler, J; Gallardo, P; Hubmayr, J; Irwin, K; Newburgh, L; Nibarger, J P; Page, L; Quijada, M A; Schmitt, B L; Staggs, S T; Thornton, R; Zhang, L

    2013-01-01

    The increasing scale of cryogenic detector arrays for sub-millimeter and millimeter wavelength astrophysics has led to the need for large aperture, high index of refraction, low loss, cryogenic refracting optics. Silicon with n = 3.4, low loss, and relatively high thermal conductivity is a nearly optimal material for these purposes, but requires an antireflection (AR) coating with broad bandwidth, low loss, low reflectance, and a matched coefficient of thermal expansion. We present an AR coating for curved silicon optics comprised of subwavelength features cut into the lens surface with a custom three axis silicon dicing saw. These features constitute a metamaterial that behaves as a simple dielectric coating. We have fabricated and coated silicon lenses as large as 33.4 cm in diameter with coatings optimized for use between 125-165 GHz. Our design reduces average reflections to a few tenths of a percent for angles of incidence up to 30 degrees with low cross-polarization. We describe the design, tolerance, m...

  2. Multilayer antireflection coatings for the visible and near-infrared regions.

    Science.gov (United States)

    Shanbhogue, H G; Nagendra, C L; Annapurna, M N; Kumar, S A; Thutupalli, G K

    1997-09-01

    With a high-refractive-index mixed-oxide dielectric material of ZrTiO(4) and ZrO(2) [Substance H2 (Sub2) from E. Merck, Darmstadt, Germany], in combination with magnesium flouride (MgF(2)), design optimization and experimental production of low-loss antireflection (AR) coatings are carried out. Design-optimization studies that make use of these materials as constituents of a seven-layer coating system demonstrate that when the useful bandwidth of an AR coating is extended to cover a wider spectral range, the designs are in general found to have increased integrated reflection loss, higher ripple, and increased spectral instability. The experimental studies on Sub2 material show that the films have excellent optical performance over a wider process window, the advantage of which is demonstrated in the production of different AR coatings on a variety of glasses with refractive indices that range from 1.45 to 1.784 and different mechanical, thermal, and chemical properties. The manufacturing process of AR coatings shows a consistency better than 99% with respect to optical properties and durability.

  3. The Broadband Anti-reflection Coated Extended Hemispherical Silicon Lenses for Polarbear-2 Experiment

    Science.gov (United States)

    Siritanasak, P.; Aleman, C.; Arnold, K.; Cukierman, A.; Hazumi, M.; Kazemzadeh, K.; Keating, B.; Matsumura, T.; Lee, A. T.; Lee, C.; Quealy, E.; Rosen, D.; Stebor, N.; Suzuki, A.

    2016-08-01

    Polarbear-2 (PB-2) is a next-generation receiver that is part of the Simons Array cosmic microwave background (CMB) polarization experiment which is located in the Atacama desert in Northern Chile. The primary scientific goals of the Simons Array are a deep search for the CMB B-mode signature of gravitational waves from inflation and the characterization of large-scale structure using its effect on CMB polarization. The PB-2 receiver will deploy with 1897 dual-polarization sinuous antenna-coupled pixels, each with a directly contacting extended hemispherical silicon lens. Every pixel has dual polarization sensitivity in two spectral bands centered at 95 and 150 GHz, for a total of 7588 transition edge sensor bolometers operating at 270 mK. To achieve the PB-2 detector requirements, we developed a broadband anti-reflection (AR) coating for the extended hemispherical lenses that uses two molds to apply two layers of epoxy, Stycast 1090 and Stycast 2850FT. Our measurements of the absorption loss from the AR coating on a flat surface at cryogenic temperatures show less than 1 % absorption, and the coating has survived multiple thermal cycles. We can control the diameter of the coating within 25 {\\upmu }m and translation errors are within 25 {\\upmu }m in all directions, which results in less than 1 % decrease in transmittance. We also find the performance of the AR-coated lens matches very well with simulations.

  4. Titanium dioxide antireflection coating for silicon solar cells by spray deposition

    Science.gov (United States)

    Kern, W.; Tracy, E.

    1980-01-01

    A high-speed production process is described for depositing a single-layer, quarter-wavelength thick antireflection coating of titanium dioxide on metal-patterned single-crystal silicon solar cells for terrestrial applications. Controlled atomization spraying of an organotitanium solution was selected as the most cost-effective method of film deposition using commercial automated equipment. The optimal composition consists of titanium isopropoxide as the titanium source, n-butyl acetate as the diluent solvent, sec-butanol as the leveling agent, and 2-ethyl-1-hexanol to render the material uniformly depositable. Application of the process to the coating of circular, large-diameter solar cells with either screen-printed silver metallization or with vacuum-evaporated Ti/Pd/Ag metallization showed increases of over 40% in the electrical conversion efficiency. Optical characteristics, corrosion resistance, and several other important properties of the spray-deposited film are reported. Experimental evidence indicates a wide tolerance in the coating thickness upon the overall efficiency of the cell. Considerations pertaining to the optimization of AR coatings in general are discussed, and a comprehensive critical survey of the literature is presented.

  5. Single-material multilayer ZnS as anti-reflective coating for solar cell applications

    Science.gov (United States)

    Salih, Ammar T.; Najim, Aus A.; Muhi, Malek A. H.; Gbashi, Kadhim R.

    2017-04-01

    Multilayer Zinc Sulfide (ZnS) is a promising low cost antireflective coating for solar cell applications, in this work; thin films with novel structure containing cubic and hexagonal phases were successfully deposited by thermal evaporation technique with three different layers. XRD analysis confirms the existence of both phases and high specific surface area. AFM analysis reveals that films with three layers have lower roughness and average grain size than other films. The optical measurements obtained by UV-vis, the calculated values of refractive index and reflectivity using some well known refractive index-band gap relations indicate that thin films with triple layer TL-ZnS have lower refractive index and reflectivity than other films, empirical equations were suggested and show the quantum confinement effects on band gap and reflectivity.

  6. Coupled-cavity-based slow light metamaterials with antireflection structures

    Science.gov (United States)

    Lee, Sun-Goo; Kim, Seong-Han; Jung, Soo-Yong; Lee, Jongjin; Park, Jong-Moon; Kee, Chul-Sik

    2016-11-01

    A slow light metamaterial based on a coupled Fabry-Pérot cavity is proposed and numerically studied using finite-difference time-domain simulations. The coupled cavity-based slow light metamaterial is composed of a periodic array of partial mirrors with low transmittance, i.e., thin metal films perforated with a subwavelength hole array. The tight-binding model is employed to investigate the transmission properties of the coupled-cavity-based metamaterial. It is shown that the group velocities of the slowly propagating modes can be controlled by adjusting the radius of holes in the mirrors. We also show that undesirable reflections at the boundaries of the finite-size metamaterial can be minimized by introducing optimized antireflection structures.

  7. A moisture-resistant antireflective coating by sol-gel process for neodymium-doped phosphate laser glass

    Institute of Scientific and Technical Information of China (English)

    Ruijun Liu; Ruoyu Zhan; Yongxing Tang; Jianqiang Zhu

    2006-01-01

    @@ Using methyl triethoxysilicane as precursor, a moisture-resistant coating for neodymium-doped laser glass was developed by the sol-gel process. Colloidal silica was added in coating solution as modifier. The refractive index of this coating varied from 1.31 to 1.42. A porous antireflective (AR) silica coating with the index of 1.27 was coated on the moisture-resistant coating surface. The two-layer coating possessed transmission up to 99.1% at wavelength of 966 nm, surface root-mean-square (RMS) roughness of 1.245nm, and roughness of average (RA) of 0.961 nm. In the case of laser of 1053-nm laser wavelength and 1-ns pulse duration, the damage threshold of the two-layer coatings was more than 15 J/cm2.

  8. Broadband anti-reflective and water-repellent coatings on glass substrates for self-cleaning photovoltaic cells

    Energy Technology Data Exchange (ETDEWEB)

    Li, Xiaoyu [Functional Nanomaterials Laboratory and Key Laboratory of Photochemical Conversion and Optoelectronic Materials, Technical Institute of Physics and Chemistry (TIPC), Chinese Academy of Sciences, Zhongguancun Donglu 29, Haidianqu, Beijing 100190 (China); Graduate University of Chinese Academy of Sciences, Beijing 100049 (China); He, Junhui, E-mail: jhhe@mail.ipc.ac.cn [Functional Nanomaterials Laboratory and Key Laboratory of Photochemical Conversion and Optoelectronic Materials, Technical Institute of Physics and Chemistry (TIPC), Chinese Academy of Sciences, Zhongguancun Donglu 29, Haidianqu, Beijing 100190 (China); Liu, Weiyi [Institute of Optoelectronics, Nankai University, Tianjin 300071 (China)

    2013-07-15

    Graphical abstract: High performance broadband antireflective and water-repellent coatings were fabricated on glass substrates, which can improve the short-circuit current of solar cells as much as 6.6% in comparison with glass substrates without the coatings. - Highlights: • Broadband anti-reflective and water-repellent coatings were fabricated. • Transmittance increased to 99.0%, significantly higher than that of commercial solar glasses. • The performance of standard solar cells with the AR coating was enhanced as much as 6.6%. - Abstract: High performance broadband antireflective (AR) and water-repellent coatings were fabricated on glass substrates by assembly of silica nanoparticles and polyelectrolytes via the layer-by-layer (LbL) assembly technique, followed by calcination and hydrophobic modification. A porous poly(diallyladimethylammonium chloride) (PDDA)/20 nm SiO{sub 2} nanoparticles (S-20) multilayer coating with AR property was prepared first. The maximum transmittance is as high as 99.0%, while that of the glass substrate is only 91.3%. After calcination and hydrophobic modification, the coating became water-repellent while maintaining the good AR property. Such water-repellent AR coatings can improve the short-circuit current of solar cells as much as 6.6% in comparison with glass substrates without the coatings. Scanning electron microscopy (SEM) was used to observe the morphology and thickness of coatings. Transmission spectra and reflection spectra were characterized by UV–vis spectrophotometer. The surface wettability was studied by a contact angle/interface system.

  9. Application of CBD-Zinc Sulfide Film as an Antireflection Coating on Very Large Area Multicrystalline Silicon Solar Cell

    Directory of Open Access Journals (Sweden)

    U. Gangopadhyay

    2007-01-01

    Full Text Available The low-cost chemical bath deposition (CBD technique is used to prepare CBD-ZnS films as antireflective (AR coating for multicrystalline silicon solar cells. The uniformity of CBD-ZnS film on large area of textured multicrystalline silicon surface is the major challenge of CBD technique. In the present work, attempts have been made for the first time to improve the rate of deposition and uniformity of deposited film by controlling film stoichiometry and refractive index and also to minimize reflection loss by proper optimization of molar percentage of different chemical constituents and deposition conditions. Reasonable values of film deposition rate (12.13 Å′/min., good film uniformity (standard deviation <1, and refractive index (2.35 along with a low percentage of average reflection (6-7% on a textured mc-Si surface are achieved with proper optimization of ZnS bath. 12.24% efficiency on large area (125 mm × 125 mm multicrystalline silicon solar cells with CBD-ZnS antireflection coating has been successfully fabricated. The viability of low-cost CBD-ZnS antireflection coating on large area multicrystalline silicon solar cell in the industrial production level is emphasized.

  10. Optical Properties of Spin-Coated TiO2 Antireflection Films on Textured Single-Crystalline Silicon Substrates

    Directory of Open Access Journals (Sweden)

    Ryosuke Watanabe

    2015-01-01

    Full Text Available Antireflection coating (ARC prepared by a wet process is beneficial for low cost fabrication of photovoltaic cells. In this study, we investigated optical properties and morphologies of spin-coated TiO2 ARCs on alkaline textured single-crystalline silicon wafers. Reflectance spectra of the spin-coated ARCs on alkaline textured silicon wafers exhibit no interferences and low reflectance values in the entire visible range. We modeled the structures of the spin-coated films for ray tracing numerical calculation and compared numerically calculated reflectance spectra with the experimental results. This is the first report to clarify the novel optical properties experimentally and theoretically. Optical properties of the spin-coated ARCs without interference are due to the fractional nonuniformity of the thickness of the spin-coated ARCs that cancels out the interference of the incident light.

  11. Composite films prepared by plasma ion-assisted deposition (IAD) for design and fabrication of antireflection coatings in visible and near-infrared spectral regions

    Science.gov (United States)

    Tsai, Rung-Ywan; Ho, Fang C.

    1994-11-01

    Ion-assisted deposition (IAD) processes configured with a well-controlled plasma source at the center base of a vacuum chamber, which accommodates two independent e-gun sources, is used to deposition TiO2MgF2 and TiO2-SiO2 composite films of selected component ratios. Films prepared by this technology are found durable, uniform, and nonabsorbing in visible and near-IR regions. Single- and multilayer antireflection coatings with refractive index from 1.38 to 2.36 at (lambda) equals 550 nm are presented. Methods of enhancement in optical performance of these coatings are studied. The advantages of AR coatings formed by TiO2-MgF2 composite films over those similar systems consisting of TiO2-SiO2 composite films in both visible and near-IR regions are also presented.

  12. Efficient Colorful Perovskite Solar Cells Using a Top Polymer Electrode Simultaneously as Spectrally Selective Antireflection Coating.

    Science.gov (United States)

    Jiang, Youyu; Luo, Bangwu; Jiang, Fangyuan; Jiang, Fuben; Fuentes-Hernandez, Canek; Liu, Tiefeng; Mao, Lin; Xiong, Sixing; Li, Zaifang; Wang, Tao; Kippelen, Bernard; Zhou, Yinhua

    2016-12-14

    Organometal halide perovskites have shown excellent optoelectronic properties and have been used to demonstrate a variety of semiconductor devices. Colorful solar cells are desirable for photovoltaic integration in buildings and other aesthetically appealing applications. However, the realization of colorful perovskite solar cells is challenging because of their broad and large absorption coefficient that commonly leads to cells with dark-brown colors. Herein, for the first time, we report a simple and efficient strategy to achieve colorful perovskite solar cells by using the transparent conducting polymer (poly(3,4-ethylenedioxythiophene):poly(styrenesulfonate), PEDOT:PSS) as a top electrode and simultaneously as an spectrally selective antireflection coating. Vivid colors across the visible spectrum are attained by engineering optical interference effects among the transparent PEDOT:PSS polymer electrode, the hole-transporting layer and the perovskite layer. The colored perovskite solar cells display power conversion efficiency values from 12.8 to 15.1% (from red to blue) when illuminated from the FTO glass side and from 11.6 to 13.8% (from red to blue) when illuminated from the PEDOT:PSS side. The new approach provides an advanced solution for fabricating colorful perovskite solar cells with easy processing and high efficiency.

  13. Finite-difference time-domain simulations of fabricated black silicon nanostructures: Optimal geometries for an antireflective coating

    Energy Technology Data Exchange (ETDEWEB)

    Williamson, Adam [X-FAB Semiconductor Foundries AG, Erfurt (Germany); Technische Universitaet Ilmenau (Germany); Voerckel, Andreas [X-FAB Semiconductor Foundries AG, Erfurt (Germany)

    2010-07-01

    Nano-structured silicon has received a growing and serious amount of interest in industrial technology and university research, particularly in regard to the possibility of such nanostructures in optics, with the primary interest here being black silicon as an anti-reflective coating (ARC) for photodiodes. Current literature now contains a wealth of morphological information to influence structure growth and shape in fluorine-based plasma etching in the presence of oxide-forming or fluorocarbon gas inhibitors. Using the computationally efficient grid-based differential time-domain numerical modeling of the finite-difference time-domain (FDTD) method, approximations to Maxwell's equations are solved to model the optical properties of crystalline black silicon. Multiple geometries, from pillars to more pyramid and needle-like structures, are considered and results are correlated to actual scanning electron microscope (SEM) pictures with corresponding reflection measurements taken in a Cary 5000 UV*VIS spectrophotometer with accompanying integrating (Ulbricht) sphere from 200 nm to 800 nm to evaluate both diffuse and specular reflection from the silicon surface. Optimal geometries are simulated and the consequences for photodiode applications are discussed.

  14. Design and fabrication of anti-reflection coating on Gallium Phosphide, Zinc Selenide and Zinc Sulfide substrates for visible and infrared application

    Directory of Open Access Journals (Sweden)

    Mokrý P.

    2013-05-01

    Full Text Available Results of design and fabrication of a dual-band anti-reflection coating on a gallium phosphide (GaP, zinc selenide (ZnSe and zinc sulfide (ZnS substrates are presented. A multilayer stack structure of antireflection coatings made of zinc sulfide and yttrium fluoride (YF3 was theoretically designed for optical bands between 0.8 and 0.9 μm and between 9.5 and 10.5 μm. This stack was designed as efficient for these materials (GaP, ZnS, ZnSe together. Multilayer stack structure was deposited using thermal evaporation method. Theoretically predicted transmittance spectra were compared with transmitted spectra measured on coated substrates. Efficiency of anti-reflection coating is estimated and discrepancies are analyzed and discussed.

  15. [Study on the preparation and properties of novel silica microporous antireflective coating by sol-gel process].

    Science.gov (United States)

    Shang, Meng-Ying; Cao, Lin-Hong; Liu, Miao; Luo, Xuan; Ren, Hong-Bo; Ye, Xin; Tang, Yong-Jian; Jiang, Xiao-Dong

    2013-04-01

    Silica sol was prepared by acid catalyzed sol-gel process using tetraethylorthosilicate (TEOS) as precursor and dimethyldietoxysilane (DDS) as pore-forming agent. A novel kind of monolayer microporous silica anti-reflective (AR) coating was obtained on K9 glass substrate by dip-coating technique and then heat treated at 500 degrees C. The effects of different DDS/TEOS molar ratios on refractive index, transmittance and hardness were investigated. A positive correlation was found between the transmittance and the DDS/TEOS molar ratio due to the increasing porosity. The maximum transmittance can reach 99.7% with the molar ratio of DDS/TEOS rising to 1 : 1. Meanwhile, the refractive index was found quite close to the ideal value 1.22. Nevertheless, higher molar ratio will lead to a bad film-forming property. On the other hand, the hardness of the coatings decreased with the DDS increasing but still remained more than 2 h when the transmittance reached highest. Besides, these coatings exhibit a well abrasion-resistance and excellent adhesivity. The maximum transmittance was only dropped by 0.071% and 0.112% after abrasion for 500 and 1 000 times respectively. Accelerated corrosion tests indicated that the transmittance of traditional coatings rapidly fell down to the substrate level (-92%) after immersion for 5 min, while the transmittance of our novel coating almost linearly decreased and was kept 93.2% after 56 min. In other words, the environment-resistance of our novel silica AR coating is ten times higher than that of traditional ones. The promotions of the coating performances benefit from its micropore structure (-0. 4 nm) with which water molecule can be effectively prevented. With its high transmittance, good mechanical properties and high environment-resistance, this kind of novel coating has a potential application in the field of solar glass modification to improve its anti-reflective properties.

  16. The design of broad band anti-reflection coatings for solar cell applications

    Science.gov (United States)

    Siva Rama Krishna, Angirekula; Sabat, Samrat Lagnajeet; Ghanashyam Krishna, Mamidipudi

    2017-01-01

    The design of broadband anti-reflection coatings (ARCs) for solar cell applications using multiobjective differential evolutionary (MODE) algorithms is reported. The effect of thickness and refractive index contrast within the layers of the ARC on the bandwidth of reflectance is investigated in detail. In the case of the hybrid plasmonic ARC structures the effect of size, shape and filling fraction of silver (Ag) nanoparticles on the reflectance is studied. Bandwidth is defined as the spectral region of wavelengths over which the reflectance is below 2%. Single, two and three layers ARCs (consisting of MgF2, Al2O3, Si3N4, TiO2 and ZnS or combinations of these materials) were simulated for performance evaluation on an a-Si photovoltaic cell. It is observed that the three layer ARC consisting of MgF2/Si3N4/TiO2(ZnTe) of 81/42/36 nm thicknesses, respectively, exhibited a weighted reflectance of 1.9% with a bandwidth of 450 nm over the wavelength range of 300-900 nm. The ARC bandwidth could be further improved by embedding randomly distributed Ag nanoparticles of size between 100 and 120 nm on a two layer ARC consisting of Al2O3/TiO2 with thickness of 42 nm and 56 nm respectively. This plasmon-dielectric hybrid ARC design exhibited a weighted reflectance of 0.6% with a bandwidth of 560 nm over the wavelength range of 300-900 nm.

  17. Laser damage initiation and growth of antireflection coated S-FAP crystal surfaces prepared by pitch lap and magnetorheological finishing

    Energy Technology Data Exchange (ETDEWEB)

    Stolz, C J; Menapace, J A; Schaffers, K I; Bibeau, C; Thomas, M D; Griffin, A J

    2005-10-31

    Antireflection (AR) coatings typically damage at the interface between the substrate and coating. Therefore the substrate finishing technology can have an impact on the laser resistance of the coating. For this study, AR coatings were deposited on Yb:S-FAP [Yb{sup 3+}:Sr{sub 5}(PO{sub 4}){sub 3}F] crystals that received a final polish by both conventional pitch lap finishing as well as magnetorheological finishing (MRF). SEM images of the damage morphology reveals laser damage originates at scratches and at substrate coating interfacial absorbing defects. Previous damage stability tests on multilayer mirror coatings and bare surfaces revealed damage growth can occur at fluences below the initiation fluence. The results from this study suggest the opposite trend for AR coatings. Investigation of unstable HR and uncoated surface damage morphologies reveals significant radial cracking that is not apparent with AR damage due to AR delamination from the coated surface with few apparent cracks at the damage boundary. Damage stability tests show that coated Yb:S-FAP crystals can operate at 1057 nm at fluences around 20 J/cm{sup 2} at 10 ns; almost twice the initiation damage threshold.

  18. Single mode operation and extended scanning of anti-reflection coated visible laser diodes in a Littrow cavity

    Science.gov (United States)

    Lonsdale, D. J.; Andrews, D. A.; King, T. A.

    2004-05-01

    A method to increase the mode-hop-free tuning range is presented that is suitable for application with visible and short wavelength laser diodes, and relaxes the requirement on high tolerance mechanical components. Depending on the diode and cavity, the theory predicts an improvement of up to eight times the FSR of the extended cavity. In our system, an anti-reflection coated AlGaInP laser diode showed a mode-hop-free scan of 8 GHz, which is characteristic for the wavelength used in the device. Greater scanning ranges are predicted for shorter wavelength sources.

  19. Wide band antireflective coatings Al2O3 / HfO2 / MgF2 for UV region

    Science.gov (United States)

    Winkowski, P.; Marszałek, Konstanty W.

    2013-07-01

    Deposition technology of the three layers antireflective coatings consists of hafnium compound are presented in this paper. Oxide films were deposited by means of e-gun evaporation in vacuum of 5x10-5 mbar in presence of oxygen and fluoride films by thermal evaporation. Substrate temperature was 250°C. Coatings were deposited onto optical lenses made from quartz glass (Corning HPFS). Thickness and deposition rate were controlled by thickness measuring system Inficon XTC/2. Simulations leading to optimization of thickness and experimental results of optical measurements carried during and after deposition process were presented. Physical thickness measurements were made during deposition process and were equal to 43 nm/74 nm/51 nm for Al2O3 / HfO2 / MgF2 respectively. Optimization was carried out for ultraviolet region from 230nm to the beginning of visible region 400 nm. In this region the average reflectance of the antireflective coating was less than 0.5% in the whole range of application.

  20. Injection moulding antireflective nanostructures

    DEFF Research Database (Denmark)

    Christiansen, Alexander Bruun; Clausen, Jeppe Sandvik; Mortensen, N. Asger;

    We present a method for injection moulding antireflective nanostructures on large areas, for high volume production. Nanostructured black silicon masters were fabricated by mask-less reactive ion etching, and electroplated with nickel. The nickel shim was antistiction coated and used...... index of the nanostructured surfaces was estimated from atomic force micrographs and the theoretical reflectance was calculated using the transfer matrix method and effective medium theory. The measured reflectance shows good agreement with the theory of graded index antireflective nanostructures...

  1. Investigation on the Ability of Antireflection Coating to Withstand the Destructive Effects of Laser Radiation in IR Range (10.6 Micrometers),

    Science.gov (United States)

    2014-09-26

    at the mid-IR, KCl and NaCl are commonly selected as substrates. But for the CO2 laser , a Ge substrate coated with a *i ZnS AR coating, is still widely...intensity of the laser increases, these microscopic damages interact with the laser , thus absorbing more energy from the light field, and the...FOREIGN TECHNOLOGY DIVISION INVESTIGATION ON THE ABILITY OF ANTIREFLECTION COATING TO WITHSTAND THE DESTRUCTIVE EFFECTS OF LASER RADIATION IN IR RANGE

  2. Superior Antireflection Coating for a Silicon Cell with a Micronanohybrid Structure

    Directory of Open Access Journals (Sweden)

    Hsi-Chien Liu

    2014-01-01

    Full Text Available The object of this paper is to develop a high antireflection silicon solar cell. A novel two-stage metal-assisted etching (MAE method is proposed for the fabrication of an antireflective layer of a micronanohybrid structure array. The processing time for the etching on an N-type high-resistance (NH silicon wafer can be controlled to around 5 min. The resulting micronanohybrid structure array can achieve an average reflectivity of 1.21% for a light spectrum of 200–1000 nm. A P-N junction on the fabricated micronanohybrid structure array is formed using a low-cost liquid diffusion source. A high antireflection silicon solar cell with an average efficiency of 13.1% can be achieved. Compared with a conventional pyramid structure solar cell, the shorted circuit current of the proposed solar cell is increased by 73%. The major advantage of the two-stage MAE process is that a high antireflective silicon substrate can be fabricated cost-effectively in a relatively short time. The proposed method is feasible for the mass production of low-cost solar cells.

  3. Two-layer anti-reflection coating with mullite and polyimide foam for large-diameter cryogenic infrared filters

    CERN Document Server

    Inoue, Yuki; Hasegawa, Masaya; Hazumi, Masashi; Hori, Yasuto; Suzuki, Aritoki; Tomaru, Takayuki; Matsumura, Tomotake; Sakata, Toshifumi; Minamoto, Tomoyuki; Hirai, Tohru

    2016-01-01

    We have developed a novel two-layer anti-reflection (AR) coating method for large-diameter infrared (IR) filters made of alumina, for the use at cryogenic temperatures in millimeter wave measurements. Thermally- sprayed mullite and polyimide foam (Skybond Foam) are used as the AR material. An advantage of the Skybond Foam is that the index of refraction is chosen between 1.1 and 1.7 by changing the filling factor. Combination with mullite is suitable for wide-band millimeter wave measurements with sufficient IR cutoff capability. We present the material properties, fabrication of a large-diameter IR filter made of alumina with this AR coating method, and characterizations at cryogenic temperatures. This technology can be applied to a low-temperature receiver system with a large-diameter focal plane for next-generation cosmic microwave background (CMB) polarization measurements, such as POLARBEAR-2 (PB-2).

  4. Research Progress on Antireflection Coating for Silicon Solar Cells%硅太阳能电池减反射膜的研究进展

    Institute of Scientific and Technical Information of China (English)

    王彦青; 王秀峰; 江红涛; 门永

    2012-01-01

    综述了国内外对硅太阳能电池减反射膜的研究进展,包括减反射膜的种类、膜层结构、减反射原理以及减反射膜的制备方法,重点介绍了硅太阳能电池减反射膜的主要制备方法,并对比了各种制备方法的优缺点,指出新型制备技术和新膜系的选取是目前硅太阳能电池减反射膜的研究重点.最后讨论了硅太阳能电池减反射膜存在的问题,并提出进一步发展的方向.%The research progress of antireflection at home and abroad is summarized, including in antireflection materials, the structure of film, principle of antireflective and preparing technology, and the focus is placed on the preparing technology, advantages and disadvantages of each preparation methods is contrasted, new preparing technology and new film system are pointed out. At last, the existing problem of antireflection coating for silicon solar cells are discussed and the development trends of antireflection coating for silicon solar cells are forecasted.

  5. Effect of Different TiO2-SiO2 Multilayer Coatings Applied by Sol-Gel Method on Antireflective Property

    Science.gov (United States)

    lari, Najme; Ahangarani, Shahrokh; Shanaghi, Ali

    2015-07-01

    Multilayer thin films prepared using the sol-gel process have been used in many antireflection applications. In this paper, antireflective nanoscale multilayer TiO2-SiO2 coatings were formed on both sides of the glass substrates by combining sol-gel method and dip coating techniques. The coatings were carried out using tetraethyl orthosilicate as precursor for SiO2 and tetrabutyl orthotitanate as precursor for TiO2. The coatings prepared in this work were characterized using scanning electron microscope, Fourier-transformed infrared spectrophotometer and UV-Visible spectrophotometer. The SiO2 top layer coatings showed excellent antireflection in the wavelength range of 400-800 nm where the transmittance of glass substrate is significantly lower. By increasing the number of double TiO2-SiO2 layers, the transmission of the coated glasses increased due to applied multilayer coating properties. Six-layer sol-gel TiO2-SiO2 coatings showed the highest visible transmittance about 99.25% at the band of 550-650 nm.

  6. Studies and testing of antireflective (AR) coatings for soda-lime glass. Final report

    Energy Technology Data Exchange (ETDEWEB)

    Pastirik, E.M.; Sparks, T.G.; Coleman, M.G.

    1978-05-01

    Experimental results on this feasibility study to establish processes for producing antireflection films on glass coverings for encapsulated solar cells are very encouraging. Efforts have been concentrated in three areas: acid etching of glass, plasma etching of glass, and acid development of sodium silicate films on glass. The best transmission to date has been achieved through the acid etching technique, while the most durable films have been produced from development of sodium silicate films. Control of the acid etching technique is presently inadequate for production implementation, and large scale application methods for sodium silicate films need further definition. While films having excellent antireflective properties have been fabricated by plasma etching techniques, all have been water soluble, disqualifying the films from a weatherability standpoint.

  7. Influence of Vacuum Organic Contaminations on Laser-Induced Damage of 1064 nm Anti-Reflective Coatings

    Institute of Scientific and Technical Information of China (English)

    CUI Yun; LIU Shi-Jie; HE Hong-Bo; ZHAO Yuan-An; SHAO Jian-Da; FAN Zheng-Xiu

    2007-01-01

    We investigate the influence of vacuum organic contaminations on laser-induced damage threshold (LIDT) of optical coatings. Anti-reflective (AR) coatings at 1064nm made by Ta2O5/SiO2 are deposited by the ion beam sputtering method. The LIDTs of AR coatings are measured in vacuum and in atmosphere, respectively. It is exhibited that contaminations in vacuum are easily to be absorbed onto optical surface because of lower pressure,and they become origins of damage, resulting in the decrease of LIDT from 24.5 J/cm2 in air to 15.7J/cm2 in vacuum. The LIDT of coatings in vacuum has is slightly changed compared with the value in atmosphere after the organic contaminations are wiped off. These results indicate that organic contaminations are the main reason of the LIDT decrease in vacuum. Additionally, damage morphologies have distinct changes from vacuum to atmosphere because of the differences between the residual stress and thermal decomposability of filmy materials.

  8. An Evaluation of Atmospheric-pressure Plasma for the Cost-Effective Deposition of Antireflection Coatings

    Energy Technology Data Exchange (ETDEWEB)

    Rob Sailer; Guruvenket Srinivasan; Kyle W. Johnson; Douglas L. Schulz

    2010-04-01

    Atmospheric-pressure plasma deposition (APPD) has previously been used to deposit various functional materials including polymeric surface modification layers, transparent conducting oxides, and photo catalytic materials. For many plasma polymerized coatings, reaction occurs via free radical mechanism where the high energy electrons from the plasma activate the olefinic carbon-carbon double bonds - a typical functional group in such precursors. The precursors for such systems are typically inexpensive and readily available and have been used in vacuum PECVD previously. The objectives are to investigate: (1) the effect of plasma power, gas composition and substrate temperature on the Si-based film properties using triethylsilane(TES) as the precursor; and (2) the chemical, mechanical, and optical properties of several experimental matrices based on Design of Experiment (DOE) principals. A simple APPD route has been utilized to deposit Si based films from an inexpensive precursor - Triethylsilane (TES). Preliminary results indicates formation of Si-C & Si-O and Si-O, Si-C & Si-N bonds with oxygen and nitrogen plasmas respectively. N{sub 2}-O{sub 2} plasma showed mixed trend; however oxygen remains a significant portion of all films, despite attempts to minimize exposure to atmosphere. SiN, SiC, and SiO ratios can be modified by the reaction conditions resulting in differing film properties. SE studies revealed that films with SiN bond possess refractive index higher than coatings with Si-O/Si-C bonds. Variable angle reflectance studies showed that SiOCN coatings offer AR properties; however thickness and refractive index optimization of these coatings remains necessary for application as potential AR coatings.

  9. Nearly zero reflectance of nano-pyramids and dual-antireflection coating structure for monocrystalline silicon solar cells.

    Science.gov (United States)

    Chang, Hyo Sik; Jung, Hyun-Chul

    2011-04-01

    The effect of two-step surface treatment on monocrystalline silicon solar cells was investigated. We changed the nanostructure on pyramidal surfaces by wet nano-texturing so that less light is reflected. The two-step nano-texturing process reduces the average reflectance to about 4% in the 300-1100 nm wavelength region. The use of an antireflection coating resulted in an effective reflectance of 1%. We found that the reflectance obtained by wet nano-texturing was lower than that obtained by conventional alkaline texturing. Thus, we can expect a further increase in the efficiency of silicon solar cells with two-step nano-texturing by a wet chemical process.

  10. Self-organized TiO2 nanorod arrays on glass substrate for self-cleaning antireflection coatings.

    Science.gov (United States)

    Mu, Qinghui; Li, Yaogang; Wang, Hongzhi; Zhang, Qinghong

    2012-01-01

    Herein we report the direct fabrication of TiO(2) subwavelength structures with 1-dimensional TiO(2) nanorods on glass substrate through solvothermal process to form self-cleaning antireflection coatings. TiO(2) precursor solutions with different solvent constituents create TiO(2) nanorods with much different morphologies grown on glass substrates. Apiculate TiO(2) nanorods with vertical orientation are grown on the glass substrate which is solvothermally treated in the precursor solution containing ethylene glycol. This glass substrate exhibit the highest transmittance of 70-85% in the range of 520-800 nm and negligible absorption in visible light region (400-800 nm). Furthermore, the TiO(2) nanorod arrays show high hydrophobicity and photocatalytic degradation ability which offer the glass substrate self-cleaning properties for both hydrophilic and oily contaminants.

  11. An abrasion-resistant and broadband antireflective silica coating by block copolymer assisted sol-gel method.

    Science.gov (United States)

    Zou, Liping; Li, Xiaoguang; Zhang, Qinghua; Shen, Jun

    2014-09-02

    A double-layer broadband antireflective (AR) coating was prepared on glass substrate via sol-gel process using two kinds of acid-catalyzed TEOS-derived silica sols. The relative dense layer with a porosity of ∼10% was obtained from an as-prepared sol, while the porous layer with a porosity of ∼55% was from a modified one with block copolymer (BCP) Pluronic F127 as template which results in abundant ordered mesopores. The two layers give rise to a reasonable refractive index gradient from air to the substrate and thus high transmittance in a wide wavelength range, and both of them have the same tough skeleton despite different porosity, for which each single-layer and the double-layer coatings all behaved well in the mechanical property tests. The high transmittance and the strong ability of resisting abrasion make this coating promising for applications in some harsh conditions. In addition, the preparation is simple, low-cost, time-saving, and flexible for realizing the optical property.

  12. Injection moulding antireflective nanostructures

    DEFF Research Database (Denmark)

    Christiansen, Alexander Bruun; Clausen, Jeppe Sandvik; Mortensen, N. Asger

    2014-01-01

    We present a method for injection moulding antireflective nanostructures on large areas, for high volume production. Nanostructured black silicon masters were fabricated by mask-less reactive ion etching, and electroplated with nickel. The nickel shim was antistiction coated and used in an inject...

  13. Anti-reflection coatings on large area glass sheets. Final report, Motorola report No. 2366/4, DRD No. SE-5

    Energy Technology Data Exchange (ETDEWEB)

    Pastirik, E.

    1980-09-01

    Antireflective coatings which may be suitable for use on the covers of photovoltaic solar modules can be easily produced by a dipping process. The coatings are applied to glass by drawing sheets of glass vertically out of dilute aqueous sodium silicate solutions at a constant speed, allowing the adherent liquid film to dry, then exposing the dried film to concentrated sulfuric acid, followed by a water rinse and dry. The process produces coatings of good optical performance (96.7% peak transmission at 0.540 ..mu..M wavelength) combined with excellent stain and soil resistance, and good resistance to abrasion. The process is reproduceable and easily controlled.

  14. TiO2/Ni composite as antireflection coating for solar cell application

    Science.gov (United States)

    Haider, Adawiya J.; Najim, Aus A.; Muhi, Malik A. H.

    2016-07-01

    Titanium dioxide (TiO2) considered as one of the best material already used as a window in solar cells due to its antireflection capability. In this work, pure and Ni-doped (1, 3 and 5 wt%) TiO2 thin films were deposited using pulsed laser deposition (PLD) method. The optical measurements obtained by UV-vis indicate that the highest optical band gap was found with (5%) doping level (Eg=3.82 eV), corresponding to a lower reflectance and higher transmittance. Empirical equations between energy band gap and concentration level, reflectance with energy band gap, refractive index and concentration have been determined; a perfect fit with the experimental data was obtained.

  15. Boosting the performance of the ASTRI SST-2M prototype: reflective and anti-reflective coatings

    CERN Document Server

    Perri, Luca

    2013-01-01

    ASTRI is a Flagship Project of the Italian Ministry of Education, University and Research, led by the Italian National Institute of Astrophysics, INAF. One of the main aims of the ASTRI Project is the design, construction and verification on-field of a dual mirror (2M) end-to-end prototype for the Small Size Telescope (SST) envisaged to become part of the Cherenkov Telescope Array. The ASTRI SST-2M prototype adopts the Schwarzschild-Couder design, and a camera based on SiPM (Silicon Photo Multiplier); it will be assembled at the INAF astronomical site of Serra La Nave on mount Etna (Catania, Italy) within mid 2014, and will start scientific validation phase soon after. The peculiarities of the optical design and of the SiPM bandpass pushed towards specifically optimized choices in terms of reflective coatings for both the primary and the secondary mirror. In particular, multi-layer dielectric coatings, capable of filtering out the large Night Sky Background contamination at wavelengths $\\lambda \\gtrsim 700$ n...

  16. Design of a Three-Layer Antireflection Coating for High Efficiency Indium Phosphide Solar Cells Using a Chemical Oxide as First Layer

    Science.gov (United States)

    Moulot, Jacques; Faur, Mircea; Faur, Maria; Goradia, Chandra; Goradia, Manju; Bailey, Sheila

    1995-01-01

    It is well known that the behavior of III-V compound based solar cells is largely controlled by their surface, since the majority of light generated carriers (63% for GaAs and 79% for InP) are created within 0.2 microns of the illuminated surface of the cell. Consequently, the always observed high surface recombination velocity (SRV) on these cells is a serious limiting factor for their high efficiency performance, especially for those with the p-n junction made by either thermal diffusion or ion implantation. A good surface passivation layer, ideally, a grown oxide as opposed to a deposited one, will cause a significant reduction in the SRV without adding interface problems, thus improving the performance of III-V compound based solar cells. Another significant benefit to the overall performance of the solar cells can be achieved by a substantial reduction of their large surface optical reflection by the use of a well designed antireflection (AR) coating. In this paper, we demonstrate the effectiveness of using a chemically grown, thermally and chemically stable oxide, not only for surface passivation but also as an integral part of a 3- layer AR coating for thermally diffused p(+)n InP solar cells. A phosphorus-rich interfacial oxide, In(PO3)3, is grown at the surface of the p(+) emitter using an etchant based on HNO3, o-H3PO4 and H2O2. This oxide has the unique properties of passivating the surface as well as serving as a fairly efficient antireflective layer yielding a measured record high AM0, 25 C, open-circuit voltage of 890.3 mV on a thermally diffused InP(Cd,S) solar cell. Unlike conventional single layer AR coatings such as ZnS, Sb2O3, SiO or double layer AR coatings such as ZnS/MgF2 deposited by e-beam or resistive evaporation, this oxide preserves the stoichiometry of the InP surface. We show that it is possible to design a three-layer AR coating for a thermally diffused InP solar cell using the In(PO3)3 grown oxide as the first layer and Al2O3, MgF2 or

  17. Optimal structure of light trapping in thin-film solar cells: dielectric nanoparticles or multilayer antireflection coatings?

    Science.gov (United States)

    Zhao, Yongxiang; Chen, Fei; Shen, Qiang; Zhang, Lianmeng

    2014-08-10

    Recent research has found an alternative way to enhance light trapping of thin-film solar cells by using dielectric nanoparticles deposited on the cell surface. To improve the performance of light trapping, a systematic study on the influence of dielectric nanoparticles on enhancement efficiency is performed in this paper. We prove that the optimal dielectric nanoparticles are substantially equivalent to the multilayer antireflection coatings (ARCs) with a "low-high-low" dielectric constant profile. Moreover, it is demonstrated that the use of a simple two-layer SiO2/SiC ARC can reach 34.15% enhancement, which has exceeded the ideal limit of 32% of nanoparticles structure including plasmonic Ag nanoparticles, dielectric SiC, and TiO2 nanoparticles. That means the optimal multilayer ARCs structure is obviously superior to the optimal dielectric nanoparticles structure, and the deposition of a simple two-layer SiO2/SiC structure on top of a thin-film silicon solar cell can significantly enhance photoelectron generation and hence, result in superior performance of thin-film solar cells.

  18. Nano-Enabled Low-Cost High-Performance UV Anti-Reflection Coatings Project

    Data.gov (United States)

    National Aeronautics and Space Administration — Agiltron together with Prof. Michael Rubner's group at MIT is developing a new family of nanoporous, low refractive index coatings for next generation NASA UV...

  19. Broad Bandwidth Meta-Material Antireflection Coatings for Measurement of the Cosmic Microwave Background Project

    Data.gov (United States)

    National Aeronautics and Space Administration — The effort's objective is to realize broadband low-reflectance coatings. The two key technical challenges are the design of the precision engineered materials...

  20. Thermography and k-means clustering methods for anti-reflective coating film inspection: scratch and bubble defects

    Science.gov (United States)

    Zhou, Xunfei; Wang, Hongjin; Hsieh, Sheng-Jen (Tony)

    2016-05-01

    Anti-reflective coating is widely used on telescopes, eyeglasses and screens to effectively enhance the transmission of light. However, the presence of defects such as bubbles or scratches lowers the usability and functionality of optical film. Optical cameras are often used for coating inspection, but their accuracy relies heavily on the illumination source, camera viewing angles and defect location. This paper describes an active thermography approach that can potentially overcome this issue. Eighteen scratch and bubble defects were located on AR film with dimensions ranging from 0.03mm to 4.4 mm. An infrared camera was used to capture thermal images of those defects over 65 seconds of heating. After the thermal images were acquired, time-domain analysis and space-domain analysis were conducted and k-means clustering methodology was used to highlight the defective area. Results suggest active thermography can be used to detect scratch defects with widths of 0.03mm to 4.40 mm and bubble defects with diameters ranging from 0.08 to 4 mm. For defects with dimensions larger than 0.4 mm, our algorithm can estimate the dimension with less than 15% bias. However, for defects with dimensions less than 0.4mm, the algorithm estimation error ranged from 68% to 900% due to camera resolution limitations. It should be noted that our algorithm can still distinguish a scratch defect with a width of less than one pixel. This study also suggests active thermography can detect scratch and bubble defects regardless of the location of the illumination source.

  1. Self-cleaning antireflective coatings assembled from peculiar mesoporous silica nanoparticles.

    Science.gov (United States)

    Li, Xiaoyu; Du, Xin; He, Junhui

    2010-08-17

    Novel mesoporous silica nanoparticles of peculiar shapes were synthesized, from which hierarchically porous silica coatings were fabricated on glass substrates via layer-by-layer (LbL) assembly, followed by calcination. These porous silica coatings were highly transparent and superhydrophilic. The maximum transmittance reached as high as 94%, whereas that of the glass substrate is 91%. The time for a droplet to spread lower than 5 degrees decreased to as short as 0.25 s. After the coating surface was treated with a low surface energy material, the surface became superhydrophobic (water contract angle >150 degrees) with a very low sliding angle of cleaning property. We used scanning (SEM) and transmission (TEM) electron microscopy to observe the morphology and structure of nanoparticles and surfaces. Transmission spectra and their change with time were characterized by UV-vis spectrophotometer. We studied the surface wettability by a contact angle/interface system. The influence of mesopores on the transmittance and wetting properties of coatings was discussed on the basis of experimental observations.

  2. Sol gel TiO2 antireflection coatings for silicon solar cells

    Directory of Open Access Journals (Sweden)

    L.A. Dobrzański

    2012-05-01

    Full Text Available Purpose: The aim of this paper was to investigate changes in surface morphology and optical reflection of thin films of titanium dioxide. Thin films were prepared using sol gel spin coating method.Design/methodology/approach: The microanalysis have been investigated by the Energy-dispersive X-ray spectroscopy EDS. The changes in surface topography was observed by the atomic force microscope AFM and scanning electron microscope SEM. The results of roughness have been prepared in the software XEI Park Systems and optical reflection by the spectrometer UV/VIS.Findings: Results and their analysis allow to conclude that the titanium isopropoxide concentration in solution and spin speed, which is an important factor in spin coating technology has a significant influence on surface morphology and optical reflection of thin films titanium dioxide.Practical implications: Known sol gel titanium dioxide optical parameters and the possibility of obtaining a uniform thin films show that it can be good material for photovoltaic application.Originality/value: The paper presents some researches of titanium dioxide thin films deposited by sol gel spin coating method on monocrystalline silicon.

  3. Nanocrystalline ZnO film deposited by ultrasonic spray on textured silicon substrate as an anti-reflection coating layer

    Energy Technology Data Exchange (ETDEWEB)

    Sali, S., E-mail: samira_sali@yahoo.fr [Silicon Technology Development Unit (UDTS), 02 Bd, Frantz FANON, B.P. 140, Algiers (Algeria); Houari Boumediene University (USTHB), Faculty of Physics, Algiers (Algeria); Boumaour, M. [Silicon Technology Development Unit (UDTS), 02 Bd, Frantz FANON, B.P. 140, Algiers (Algeria); Kechouane, M. [Houari Boumediene University (USTHB), Faculty of Physics, Algiers (Algeria); Kermadi, S.; Aitamar, F. [Silicon Technology Development Unit (UDTS), 02 Bd, Frantz FANON, B.P. 140, Algiers (Algeria)

    2012-07-01

    A ZnO thin film was successfully synthesized on glass, flat surface and textured silicon substrates by chemical spray deposition. The textured silicon substrate was carried out using two solutions (NaOH/IPA and Na{sub 2}CO{sub 3}). Textured with Na{sub 2}CO{sub 3} solution, the sample surface exhibits uniform pyramids with an average height of 5 {mu}m. The properties and morphology of ZnO films were investigated. X-ray diffraction (XRD) spectra revealed a preferred orientation of the ZnO nanocrystalline film along the c-axis where the low value of the tensile strain 0.26% was obtained. SEM images show that all films display a granular, polycrystalline morphology. The morphology of the ZnO layers depends dramatically on the substrate used and follows the contours of the pyramids on the substrate surface. The average reflectance of the textured surface was found to be around 13% and it decreases dramatically to 2.57% after deposition of a ZnO antireflection coating. FT-IR peaks arising from the bonding between Zn-O are clearly represented using a silicon textured surface. A very intense photoluminescence (PL) emission peak is observed for ZnO/textured Si, revealing the good quality of the layer. The PL peak at 380.5 nm (UV emission) and the high-intensity PL peak at 427.5 nm are observed and a high luminescence occurs when using a textured Si substrate.

  4. Preparation and stress evolution of sol–gel SiO2 antireflective coatings for small-size anisotropic lithium triborate crystals

    Directory of Open Access Journals (Sweden)

    Bingtao Tian

    2016-04-01

    Full Text Available Lithium triborate (LiB3O5, LBO crystal is now one of the most useful nonlinear optical materials for frequency conversion of high power lasers. The use of the crystal, however, has been hampered by the unavailability of antireflective (AR coatings with high laser damage resistance. In this work, a “point contact” dip-coating method is developed to prepare sol–gel SiO2 AR coatings on small-size LBO crystals. Using this approach, we obtain a homogenous coating surface on an 8 mm×8 mm×3 mm LBO crystal. The stress measurements show that the stresses in sol–gel SiO2 coatings vary with the time of natural drying, which is beyond our expectation. The anisotropic Young’s modulus of the LBO crystal and the different evolution tendency of the stress in the different SiO2 coating layers are found to be responsible for the crack of the double-layer AR coatings on anisotropic LBO crystal. Meanwhile, the resulting coatings on LBO crystal achieve a LIDT of over 15 J/cm2 (532 nm, 3ns and the coated LBO is expected to have a transmittance of over 99% at 800 nm.

  5. Triple Layer Antireflection Design Concept for the Front Side of c-Si Heterojunction Solar Cell Based on the Antireflective Effect of nc-3C-SiC:H Emitter Layer

    Directory of Open Access Journals (Sweden)

    Erick Omondi Ateto

    2016-01-01

    Full Text Available We investigated the antireflective (AR effect of hydrogenated nanocrystalline cubic silicon carbide (nc-3C-SiC:H emitter and its application in the triple layer AR design for the front side of silicon heterojunction (SHJ solar cell. We found that the nc-3C-SiC:H emitter can serve both as an emitter and antireflective coating for SHJ solar cell, which enables us to realize the triple AR design by adding one additional dielectric layer to normally used SHJ structure with a transparent conductive oxide (TCO and an emitter layer. The optimized SHJ structure with the triple layer AR coating (LiF/ITO/nc-3C-SiC:H exhibit a short circuit current density (Jsc of 38.65 mA/cm2 and lower reflectivity of about 3.42% at wavelength range of 300 nm–1000 nm.

  6. Antireflection design concepts with equivalent layers.

    Science.gov (United States)

    Schallenberg, Uwe B

    2006-03-01

    Some novel concepts of designing antireflection (AR) coatings with equivalent layers are presented. As an introduction, essential papers concerning thin-film optics and AR designs are cited, and the AR problem and a previously introduced AR-hard design type are discussed. Based on the known matrix formalism, a potential AR region, an equivalent stack index, and an equivalent substrate index are defined to use the theory of stop-band suppression as a starting point for the design of broadband AR coatings. The known multicycle AR design type is identified as a typical solution to the AR problem if the presented approach is used.

  7. Effect of diffuse roof cover with anti-reflection coating for roses; Effect van diffuus kasdek met Anti Reflectie coating bij Roos

    Energy Technology Data Exchange (ETDEWEB)

    Garcia Victoria, N.; Kempkes, F.

    2012-10-15

    The rose Red Naomi was cultivated in two greenhouses at Wageningen UR Greenhouse Horticulture in Bleiswijk, Netherlands (August 2010 - September 2011). One greenhouse covered with normal float glass; the other with AR coated diffuse glass (70% haze). This Anti-Reflection coating on both glass sides compensated for the loss in light transmission caused by the diffusing structure in the glass. The diffuse AR glass lead to a 5.2% higher production (>6.1% fresh weight). Sunscreens were necessary in spring and summer to avoid high light levels on the flower buds, as they cause very high bud temperatures leading to quality problems (blue petal edges and burnt leaf tips). The diffuse greenhouse cover allowed a 100 W/m{sup 2} higher screening threshold than the reference glass. This caused a 2.7% higher daily light integral, able to explain part of the extra production obtained. Part of the extra production achieved can not be explained by the measured factors as no differences were found in the amount of light intercepted by the crop or in leaf photosynthesis under both cover types. The light under the diffuse AR cover was nevertheless much smoother, so the crop seemed to suffer less (lower bud temperatures and less burned leaf tips), and this should provide an explanation for the rest of the extra production. The cover properties did not influence disease development (powdery mildew). The obtained extra production makes the tempered, diffuse glass with Anti Reflection coating on both sides economically feasible [Dutch] Tussen augustus 2010 en september 2011 is bij Wageningen UR Glastuinbouw het effect van diffuus glas, met dubbelzijdige AR coating, op de productie en energiegebruik van roos 'Red Naomi' onderzocht. Onder het diffuse glas werden 5,2% meer bloemtakken geproduceerd, deze rozen waren ook iets langer en zwaarder (6,1% meer versgewicht). Dit verschil kan deels verklaard worden doordat er onder het diffuse glas pas bij hogere stralingsniveau

  8. Nanotip Carpets as Antireflection Surfaces

    Science.gov (United States)

    Bae, Youngsam; Mobasser, Sohrab; Manohara, Harish; Lee, Choonsup

    2008-01-01

    Carpet-like random arrays of metal-coated silicon nanotips have been shown to be effective as antireflection surfaces. Now undergoing development for incorporation into Sun sensors that would provide guidance for robotic exploratory vehicles on Mars, nanotip carpets of this type could also have many uses on Earth as antireflection surfaces in instruments that handle or detect ultraviolet, visible, or infrared light. In the original Sun-sensor application, what is required is an array of 50-micron-diameter apertures on what is otherwise an opaque, minimally reflective surface, as needed to implement a miniature multiple-pinhole camera. The process for fabrication of an antireflection nanotip carpet for this application (see Figure 1) includes, and goes somewhat beyond, the process described in A New Process for Fabricating Random Silicon Nanotips (NPO-40123), NASA Tech Briefs, Vol. 28, No. 1 (November 2004), page 62. In the first step, which is not part of the previously reported process, photolithography is performed to deposit etch masks to define the 50-micron apertures on a silicon substrate. In the second step, which is part of the previously reported process, the non-masked silicon area between the apertures is subjected to reactive ion etching (RIE) under a special combination of conditions that results in the growth of fluorine-based compounds in randomly distributed formations, known in the art as "polymer RIE grass," that have dimensions of the order of microns. The polymer RIE grass formations serve as microscopic etch masks during the next step, in which deep reactive ion etching (DRIE) is performed. What remains after DRIE is the carpet of nano - tips, which are high-aspect-ratio peaks, the tips of which have radii of the order of nanometers. Next, the nanotip array is evaporatively coated with Cr/Au to enhance the absorption of light (more specifically, infrared light in the Sun-sensor application). The photoresist etch masks protecting the apertures

  9. Synthesis of raspberry-like SiO2-TiO2 nanoparticles toward antireflective and self-cleaning coatings.

    Science.gov (United States)

    Li, Xiaoyu; He, Junhui

    2013-06-12

    Silica-titania core-shell nanoparticles of 30, 40, 50, 55, 75, and 110 nm were prepared from tetraethyl orthosilicate (TEOS) and tetraisopropyl titanate (TIPT). After calcination, the amorphous titania shell transformed into anatase nanoparticles, and the silica-titania core-shell nanoparticles became raspberry-like nanoparticles. These nanoparticles were characterized by scanning electron microscopy (SEM), transmission electron microscopy (TEM), thermogravimetric analysis (TGA), X-ray diffraction (XRD), Fourier transform infrared (FT-IR) spectroscopy, and UV-vis spectroscopy. Hierarchically structured antireflective and self-cleaning particulate coatings were fabricated on glass substrates via layer-by-layer (LbL) assembly using silica-titania core-shell nanoparticles and silica nanoparticles as building blocks followed by calcination. The maximum transmittance of coated glass substrates reached as high as ca. 97%, while that of the glass substrates is only ca. 91%. The morphologies of the coatings were observed by SEM and atom force microscopy (AFM). Such hierarchically structured raspberry-like SiO2-TiO2 nanoparticle coatings had superhydrophilic and antifogging properties. The coatings also showed photocatalytic activity toward organic pollutants and thus a self-cleaning property.

  10. Formation of a macro-porous SiO2 layer as an anti-reflective coating on glass substrates.

    Science.gov (United States)

    Park, No-Kuk; Kim, Yong Sul; Kim, Min Jung; Lee, Tae Jin; Lee, Seung Hyun; Lee, Seung Hun

    2013-11-01

    A macro-porous silica layer, consisting of a silica layer with macro-sized pores, was formed as an antireflective material on glass substrates. The silica layer and macro-pores were formed by the oxidative thermal decomposition of tetra-ethylorthorsilicate (TEOS) used as the precursor and polystyrene (PS) spherical beads used as the polymer template for the macro-pores at high temperatures. The size of pores was determined by the size of PS beads in the antireflective agent solution. The size of the PS spherical beads can be controlled by changing the concentration of styrene monomer, and the porosity of the macro pore in the silica layer could be controlled by the TEOS/PS ratio. The optimal thermal treating temperature for the formation of a macro-porous silica layer was found to be 650 degrees C. The size of the spherical type macro pores formed in the silica layer on the glass substrate was 100-150 nm. UV-Vis spectrophotometry confirmed the improved antireflective properties of the glass substrate with the macro-porous silica layer.

  11. Investigation of mechanically hard, chemically inert antireflection coatings for photovoltaic solar modules. Final technical report, April 1, 1980-March 31, 1981

    Energy Technology Data Exchange (ETDEWEB)

    Moravec, T.J.

    1981-03-31

    The overall objective of this program is to determine the optical properties of i-Carbon (diamond-like) films and determine if these films can be developed into antireflecting (AR) coatings for silicon solar cells. The i-C films have been produced on glass, silicon, and KCl by radio frequency (RF) plasma decomposition of the alkane gases. Films were also produced on silicon solar cells by low-energy ion beam techniques. These coatings did not perform as well as those made from hydrocarbon gases. Significant progress has been made in understanding the deposition parameters that affect the optical properties of the films. The optical constants n and k have been determined over a large range of process parameters and source gas. The degree of hydrogen incorporation in these films has been studied by SIMS analysis. It was found that the lower optically absorbing films contain more hydrogen. This hydrogen does not, however, manifest itself in fundamental C-H absorption bands in the infrared. Very efficient single-layer quarter-wave i-C AR coatings have been produced on single-crystal and SOC Si solar cells. An increase in cell efficiency of 40% over uncoated cells has been achieved.

  12. 双波段激光防护红外减反膜的研制%Design and Fabrication of Double Wavelength Laser Protective Infrared Antireflection Coatings

    Institute of Scientific and Technical Information of China (English)

    石澎; 付秀华; 孙岩; 魏孜洵; 梅禹珊

    2011-01-01

    针对军用光电仪器对激光致盲武器的防护要求,选取Si和YbF3,ZnS和YbF3两种高低折射率组合形式研制了激光防护减反膜.在多光谱ZnS基底上,采用电子束及离子辅助沉积技术,制备了能够对532 nm和1064 nm激光进行有效防护,同时对3~5μm的波段具有高透射率的薄膜.对Si膜的电子束沉积工艺进行了研究;对YbF3在不同的材料组合中的沉积工艺进行了优化;解决了膜层与基底之间的粘附性问题.该薄膜集探测用减反器件和防护器件于一体,可以使星载、机载等光电仪器的结构得到简化;光谱分析和环境测试的结果表明,各项指标满足使用要求.%In order to protect the military opto-electronic instruments from laser blinding weapons, the high and low refractive index combinations of Si and YbF3, ZnS and YbF3 are selected to design and fabricate laser protective infrared antireflection coatings. On the substrate of multi-spectral ZnS, coatings with laser protective function to 532 nm and 1064 nm laser while with high transmittance in the 3~5 μm spectral band are fabricated, and electron beam and ion assisted deposition technique is used in this process. The deposition process of Si by electron beam is studied, and the deposition process of YbF3 in different materials combination is optimized. The adhesion problem between coatings and substrate is resolved. Devices of antireflection for detection and protection are both integrated into the coatings, and the structures of opto-electronic instruments for satellite and aeroplane can be simplified.Results of spectrum analysis and environmental test show that all the parameters meet the requirements.

  13. Space qualification of an antireflection coating on the surface of a ruled grating prism: increasing the throughput of the single-object slitless spectroscopy mode of NIRISS onboard JWST

    Science.gov (United States)

    Albert, Loïc.; Doyon, René; Kuzmenko, Paul J.; Little, Steve L.; Enzor, Greg S.; Maszkiewicz, Michael

    2014-07-01

    Grating prisms (grism) designed for near-infrared spectroscopy typically make use of high-refractive index materials such as zinc selenide (ZnSe), at the expense of large Fresnel losses ( 18%). Part of the loss can be recovered by using anti-reflection (AR) coatings. The technique is however considered risky when applied on the ruled surface of a grating, especially for a space application at cryogenic temperature. Such a grism, made of ZnSe and machined at Lawrence Livermore National Laboratory (LLNL) is mounted in the Near-Infrared Slitless Spectrograph (NIRISS) onboard the James Webb Space Telescope (JWST). Its Single Object Slitless Spectrograph (SOSS) observing mode uses the ZnSe grism and a cross-dispersing prism to produce R=700 spectra in orders 1 and 2 to cover the 0.6 to 2.5 microns spectral domain. The ZnSe grism is blazed at 1.23 microns, has a density of 54 lines/mm and its triangular grooves have a depth of 700 nm, a base of 18 microns, with facets angled at 1.9 degrees. Here, an AR coating produced by Thin Film Lab (TFL) and deposited on the ruled surface of a ZnSe grism sample was space qualified. Atomic force microscopy (AFM) showed no groove profile change pre/post coating despite the large relative thickness of the AR coating to that of the groove depth ( 35%). Also, the wavefront error map remained almost unchanged at lambda/8 (peak-to-valley at 632 nm) and survived unscathed through a series of three cryogenic cycles to 20 K. Finally, the transmission gain across our operating spectral range was almost as high as that for a unruled surface covered with the same AR coating (10-15%).

  14. Plasmonic effect of Ag nanoparticles in a SiON antireflective coating: engineering rules and physical barrier

    Science.gov (United States)

    Lecler, S.; Bastide, S.; Tan, J.; Qu, M.; Slaoui, A.; Fix, T.

    2016-10-01

    Surface plasmon polaritons have been proposed in the architectures of several solar cells as a way to enhance light collection and thus to increase their efficiency. Here, Ag nanoparticles (NPs) are embedded in a SiON antireflective layer using an electroless technique. The plasmonic effects are modeled and observed experimentally for NPs 5 to 200 nm in size. The systematic comparison of scattering and extinction efficiencies computed as a function of the NPs and surrounding medium properties allows establishing engineering rules, validated by the experimental measurements. The fact that Ag NPs larger than 30 nm mainly contribute to light scattering and therefore to optical path enlargement (green-red light), whereas those smaller than 15 nm absorb light by light trapping (blue-green), is demonstrated and physically explained. A physical barrier making it impossible to shift the dominant resonance beyond 650 nm is pointed out.

  15. A novel perfluorinated AR (antireflective) and protective coating for KDP (potassium dihydrogen phosphate) and other optical materials

    Energy Technology Data Exchange (ETDEWEB)

    Thomas, I.M.; Campbell, J.H.

    1990-12-17

    A new commercially available perfluorinated organic polymer has been used to prepare a combined quarterwave AR and protective coating for KDP and other optical materials. Coatings are applied from solution at room temperature by spin or dip, they are fully dense and have a refractive index of 1.29. The laser damage threshold at 1064 nm and 355 nm is the highest that we have ever measured for an AR coating material. 5 refs., 8 figs., 3 tabs.

  16. Antireflective porous-silicon coatings for multicrystalline solar cells: the effects of chemical etching and rapid thermal processing

    Energy Technology Data Exchange (ETDEWEB)

    Martin-Palma, R.J.; Martinez-Duart, J.M. [Universidad Autonoma de Madrid (Spain). Dept. de Fisica Aplicada; Instituto de Ciencia des Materiales de Madrid (CSIC) (Spain); Vazquez, L. [Instituto de Ciencia des Materiales de Madrid (CSIC) (Spain); Schnell, M.; Schaefer, S. [Fraunhofer Institute for Solar Energy Systems, Freiburg (Germany)

    2001-08-01

    In this paper, the emitter of multicrystalline silicon solar cells has been chemically etched in order to form porous silicon (PS) layers, usually known as stain-etched PS, to be used at the same time as a selective emitter and as an effective antireflective layer. The optical behaviour of the solar cells in the 250-850 nm wavelength range (5-1.45 eV range) was determined before and after PS formation, resulting in a notable reduction of reflectance after PS formation and a corresponding increase in cell efficiency. The different morphologies of the silicon emitter and metallic contacts, before and after PS formation were analysed by scanning electron microscopy and atomic force microscopy. Furthermore, the electrical properties of both the emitter region and the contacts were investigated, as well as the most significant solar cell parameters before and after PS formation. Finally, the effect of rapid thermal processing in nitrogen and oxygen atmospheres on both the surface morphology and the optical behaviour of PS was studied. (Author)

  17. Fabrication and characterization of silicon wire solar cells having ZnO nanorod antireflection coating on Al-doped ZnO seed layer.

    Science.gov (United States)

    Baek, Seong-Ho; Noh, Bum-Young; Park, Il-Kyu; Kim, Jae Hyun

    2012-01-05

    In this study, we have fabricated and characterized the silicon [Si] wire solar cells with conformal ZnO nanorod antireflection coating [ARC] grown on a Al-doped ZnO [AZO] seed layer. Vertically aligned Si wire arrays were fabricated by electrochemical etching and, the p-n junction was prepared by spin-on dopant diffusion method. Hydrothermal growth of the ZnO nanorods was followed by AZO film deposition on high aspect ratio Si microwire arrays by atomic layer deposition [ALD]. The introduction of an ALD-deposited AZO film on Si wire arrays not only helps to create the ZnO nanorod arrays, but also has a strong impact on the reduction of surface recombination. The reflectance spectra show that ZnO nanorods were used as an efficient ARC to enhance light absorption by multiple scattering. Also, from the current-voltage results, we found that the combination of the AZO film and ZnO nanorods on Si wire solar cells leads to an increased power conversion efficiency by more than 27% compared to the cells without it.

  18. Optical properties of the Al2O3/SiO2 and Al2O3/HfO2/SiO2 antireflective coatings

    Science.gov (United States)

    Marszałek, Konstanty; Winkowski, Paweł; Jaglarz, Janusz

    2014-01-01

    Investigations of bilayer and trilayer Al2O3/SiO2 and Al2O3/HfO2/SiO2 antireflective coatings are presented in this paper. The oxide films were deposited on a heated quartz glass by e-gun evaporation in a vacuum of 5 × 10-3 [Pa] in the presence of oxygen. Depositions were performed at three different temperatures of the substrates: 100 °C, 200 °C and 300 °C. The coatings were deposited onto optical quartz glass (Corning HPFS). The thickness and deposition rate were controlled with Inficon XTC/2 thickness measuring system. Deposition rate was equal to 0.6 nm/s for Al2O3, 0.6 nm - 0.8 nm/s for HfO2 and 0.6 nm/s for SiO2. Simulations leading to optimization of the thin film thickness and the experimental results of optical measurements, which were carried out during and after the deposition process, have been presented. The optical thickness values, obtained from the measurements performed during the deposition process were as follows: 78 nm/78 nm for Al2O3/SiO2 and 78 nm/156 nm/78 nm for Al2O3/HfO2/SiO2. The results were then checked by ellipsometric technique. Reflectance of the films depended on the substrate temperature during the deposition process. Starting from 240 nm to the beginning of visible region, the average reflectance of the trilayer system was below 1 % and for the bilayer, minima of the reflectance were equal to 1.6 %, 1.15 % and 0.8 % for deposition temperatures of 100 °C, 200 °C and 300 °C, respectively.

  19. Ultra-thin atomic-layer deposited alumina incorporating silica sol makes ultra-durable antireflection coatings

    Science.gov (United States)

    Li, Jia; Lan, Pinjun; Xu, Hua; Zhang, Xianpeng; Yang, Ye; Tan, Ruiqin; Jylhä, Olli; Lu, Yuehui

    2012-11-01

    We propose a strategy to make soda-lime glass maintain both high transparency and long-term durability in stringent high temperature and humid environments. Experiments reveal that the double-layered coatings with 110-nm-thick SiO2 and ultra-thin 25-nm- or 50-nm-thick Al2O3 layers, prepared by sol-gel dip coating and atomic layer deposition (ALD), respectively, exhibit the improvement of 5.88-6.32% in Tave (the average transmittance from the wavelength of 400-700 nm), as compared with that of the bare glass. On the other hand, the highly accelerated temperature and humidity stress test (HAST) confirms that both samples can sustain the 180 h test without any proven transmittance degradation, while the normalized Tave of the bare glass drastically drops to 43.1% of the initial value after the 108 h HAST. It implies that the ultra-thin Al2O3 films prepared by ALD, followed by dip-coated low-index layers such as SiO2 or nanostructured layer, can achieve both higher average transmittance and better durability, which would be of significance for the applications of ALD and dip coating techniques in the fields of consumer electronics, architecture with glass facades, and photovoltaics.

  20. Tailored antireflective biomimetic nanostructures for UV applications

    Energy Technology Data Exchange (ETDEWEB)

    Morhard, Christoph; Pacholski, Claudia; Spatz, Joachim P [Department of New Materials and Biosystems, Max Planck Institute for Metals Research, Heisenbergstrasse 3, D-70569 Stuttgart (Germany); Lehr, Dennis; Brunner, Robert; Helgert, Michael [Carl Zeiss Jena GmbH, Technology Center, Carl-Zeiss-Promenade 10, D-07745 Jena (Germany); Sundermann, Michael, E-mail: Pacholski@mf.mpg.de [Carl Zeiss Jena GmbH, Technology Center, Carl-Zeiss-Strasse 56, D-73447 Oberkochen (Germany)

    2010-10-22

    Antireflective surfaces composed of biomimetic sub-wavelength structures that employ the 'moth eye principle' for reflectance reduction are highly desirable in many optical applications such as solar cells, photodetectors and laser optics. We report an efficient approach for the fabrication of antireflective surfaces based on a two-step process consisting of gold nanoparticle mask generation by micellar block copolymer nanolithography and a multi-step reactive ion etching process. Depending on the RIE process parameters nanostructured surfaces with tailored antireflective properties can easily be fabricated that show optimum performance for specific applications.

  1. Performance Improvement of GaN-Based Flip-Chip White Light-Emitting Diodes with Diffused Nanorod Reflector and with ZnO Nanorod Antireflection Layer

    Directory of Open Access Journals (Sweden)

    Hsin-Ying Lee

    2014-01-01

    Full Text Available The GaN-based flip-chip white light-emitting diodes (FCWLEDs with diffused ZnO nanorod reflector and with ZnO nanorod antireflection layer were fabricated. The ZnO nanorod array grown using an aqueous solution method was combined with Al metal to form the diffused ZnO nanorod reflector. It could avoid the blue light emitted out from the Mg-doped GaN layer of the FCWLEDs, which caused more blue light emitted out from the sapphire substrate to pump the phosphor. Moreover, the ZnO nanorod array was utilized as the antireflection layer of the FCWLEDs to reduce the total reflection loss. The light output power and the phosphor conversion efficiency of the FCWLEDs with diffused nanorod reflector and 250 nm long ZnO nanorod antireflection layer were improved from 21.15 mW to 23.90 mW and from 77.6% to 80.1% in comparison with the FCWLEDs with diffused nanorod reflector and without ZnO nanorod antireflection layer, respectively.

  2. The optimization of triple layer anti-reflection coatings and its application on solar cells%三层减反射膜的模拟及其在太阳电池中的应用

    Institute of Scientific and Technical Information of China (English)

    宫臣; 张静全; 冯良桓; 武莉莉; 李卫; 黎兵; 曾广根; 王文武

    2013-01-01

    The anti-reflection coatings with the structure of Al2O3/H4/MgF2 triple layer were prepared with electron beam evaporation technology on the glass substrate. The transmittance and surface morphology of the films were examined. The anti-reflection coating structure was optimized considering AMI. 5 spectrum and the spectroscopy response band of CdS/CdTe thin film solar cells through TFCALC software simulation. Then the optimized anti-reflection coatings were prepared on the CdTe thin film solar cells. It was found that the quantum efficiency of solar cells with anti-reflection coatings increase by 7. 3% than without, and the photoelectric conversion efficiency increased from 12. 5% to 13. 3%.%使用减反射膜层是提高太阳电池短路电流密度进而提高电池转换效率的有效手段之一.针对CdTe薄膜太阳电池的光谱响应范围,基于AM1.5辐照光谱,优化设计了MgF2/H4/Al2O3结构的减反射薄膜,使用电子束蒸发技术制备了该减反射膜,使用椭圆偏振仪、紫外/可见分光光度计、原子力显微镜分别测量了所制备薄膜的光学性质和表面形貌,对比分析了膜系结构理论模拟与实验测量结果.结果表明,使用该减反射薄膜后,电池的量子效率提高了7.3%;光电转换效率从12.5%提高到13.3%.

  3. Multi-layer coatings

    Energy Technology Data Exchange (ETDEWEB)

    Maghsoodi, Sina; Brophy, Brenor L.; Abrams, Ze' ev R.; Gonsalves, Peter R.

    2016-06-28

    Disclosed herein are coating materials and methods for applying a top-layer coating that is durable, abrasion resistant, highly transparent, hydrophobic, low-friction, moisture-sealing, anti-soiling, and self-cleaning to an existing conventional high temperature anti-reflective coating. The top coat imparts superior durability performance and new properties to the under-laying conventional high temperature anti-reflective coating without reducing the anti-reflectiveness of the coating. Methods and data for optimizing the relative thickness of the under-layer high temperature anti-reflective coating and the top-layer thickness for optimizing optical performance are also disclosed.

  4. a-SiCxNy:H thin films for applications in solar cells as passivation and antireflective coatings

    Science.gov (United States)

    Swatowska, Barbara; Kluska, Stanisława; Lewińska, Gabriela; Golańska, Julia; Stapiński, Tomasz

    2016-12-01

    Amorphous a-SiCxNy:H thin films may be an alternative to a-Si:N:H coatings which are commonly used in silicon solar cells. This material was obtained by PECVD (13.56 MHz) method. The reaction gases used: silane, methane, nitrogen and ammonia. The structure of the layers were investigated by scanning electron microscopy (SEM) and infrared spectroscopy (FTIR). IR absorption spectra of a-SiCxNy:H layers confirmed the presence of various hydrogen bonds - it is important for passivation of Si structural defects. The ellipsometric measurements were implemented to determine the thickness of layers d, refractive index n, extinction coefficient k and energy gap Eg. The values of the energy gap of a-SiCxNy:H layers are in the range from 1.89 to 4.34 eV. The correlation between energy gap of materials and refractive index was found. Generally the introduction of N and/or C into the amorphous silicon network rapidly increases the Eg values.

  5. Midtemperature solar systems test facility predictions for thermal performance based on test data. Custom engineering trough with glass reflector surface and Sandia-designed receivers

    Science.gov (United States)

    Harrison, T. D.

    1981-05-01

    Thermal performance predictions based on test data are presented for the trough and receivers for three output temperatures at five cities in the United States. Two experimental receivers were tested, one with an antireflective coating on the glass envelope around the receiver tube, and one without the antireflective coating.

  6. Injection moulding antireflective nanostructures

    DEFF Research Database (Denmark)

    Christiansen, Alexander Bruun; Clausen, Jeppe Sandvik; Mortensen, N. Asger;

    index of the nanostructured surfaces was estimated from atomic force micrographs and the theoretical reflectance was calculated using the transfer matrix method and effective medium theory. The measured reflectance shows good agreement with the theory of graded index antireflective nanostructures...

  7. Fluorine Based Superhydrophobic Coatings

    Directory of Open Access Journals (Sweden)

    Jean-Denis Brassard

    2012-05-01

    Full Text Available Superhydrophobic coatings, inspired by nature, are an emerging technology. These water repellent coatings can be used as solutions for corrosion, biofouling and even water and air drag reduction applications. In this work, synthesis of monodispersive silica nanoparticles of ~120 nm diameter has been realized via Stöber process and further functionalized using fluoroalkylsilane (FAS-17 molecules to incorporate the fluorinated groups with the silica nanoparticles in an ethanolic solution. The synthesized fluorinated silica nanoparticles have been spin coated on flat aluminum alloy, silicon and glass substrates. Functionalization of silica nanoparticles with fluorinated groups has been confirmed by Fourier Transform Infrared spectroscopy (FTIR by showing the presence of C-F and Si-O-Si bonds. The water contact angles and surface roughness increase with the number of spin-coated thin films layers. The critical size of ~119 nm renders aluminum surface superhydrophobic with three layers of coating using as-prepared nanoparticle suspended solution. On the other hand, seven layers are required for a 50 vol.% diluted solution to achieve superhydrophobicity. In both the cases, water contact angles were more than 150°, contact angle hysteresis was less than 2° having a critical roughness value of ~0.700 µm. The fluorinated silica nanoparticle coated surfaces are also transparent and can be used as paint additives to obtain transparent coatings.

  8. Based Adaptive Nanocomposite Coatings

    Science.gov (United States)

    Ramazani, M.; Ashrafizadeh, F.; Mozaffarinia, R.

    2014-08-01

    A promising Ni(Al)-Cr2O3-Ag-CNT-WS2 self-lubricating wear-resistant coating was deposited via atmospheric plasma spray of Ni(Al), nano Cr2O3, nano silver and nano WS2 powders, and CNTs. Feedstock powders with various compositions prepared by spray drying were plasma sprayed onto carbon steel substrates. The tribological properties of coatings were tested by a high temperature tribometer in a dry environment from room temperature to 400 °C, and in a natural humid environment at room temperature. It was found that all nanocomposite coatings have better frictional behavior compared with pure Ni(Al) and Ni(Al)-Cr2O3 coatings; the specimen containing aproximately 7 vol.% Ag, CNT, and WS2 had the best frictional performance. The average room temperature friction coefficient of this coating was 0.36 in humid atmosphere, 0.32 in dry atmosphere, and about 0.3 at high temperature.

  9. Nanostructured antireflective bilayers: Optical design and preparation

    Energy Technology Data Exchange (ETDEWEB)

    Detrich, Ádám [Budapest University of Technology and Economics, Department of Physical Chemistry and Materials Science, Centre for Colloid Chemistry, H-1521 Budapest (Hungary); Nagy, Norbert [Research Centre for Natural Sciences (MTA TTK), Institute for Technical Physics and Materials Science (MFA), P.O. Box 49, H-1525 Budapest (Hungary); Nyári, Mária; Albert, Emőke; Zámbó, Dániel [Budapest University of Technology and Economics, Department of Physical Chemistry and Materials Science, Centre for Colloid Chemistry, H-1521 Budapest (Hungary); Hórvölgyi, Zoltán, E-mail: zhorvolgyi@mail.bme.hu [Budapest University of Technology and Economics, Department of Physical Chemistry and Materials Science, Centre for Colloid Chemistry, H-1521 Budapest (Hungary)

    2014-05-01

    We show different methods for tailoring and fabrication of various cost-effective antireflective nanocoatings on transparent and non-transparent substrates. The main purpose was to prepare coatings with decreased reflectance in the full visible wavelength range using simple wet layer deposition techniques. Structure of coatings was designed by optical simulations applying simplified calculations. The refractive index of substrates was also considered for the calculations. The advantageous optical properties were achieved by bilayered structures combining compact and porous sol–gel derived oxide layers and nanoparticulate films. The bilayered structures enhance the flexibility of design by not only the selection of the layer thicknesses but also by different ways of adjusting the effective refractive index of the layers. Furthermore, chemical stability of the coatings was also investigated. The optical and structural properties of prepared films and bilayered coatings were studied by UV–vis spectroscopy and scanning electron microscopy, respectively. The transmittance of coated glass substrates was above 97.5%, while the reflectance of coated silicon substrates was below 4% between 450 nm and 900 nm. - Highlights: • Designed antireflective bilayered coatings on glass and silicon. • Simple, colloid chemical approaches to preparation. • Favorable optical properties by combining compact and porous oxide layers. • Different ways for adjusting the effective refractive index. • Strong chemical resistance against acidic effects.

  10. Laser-based coatings removal

    Energy Technology Data Exchange (ETDEWEB)

    Freiwald, J.G.; Freiwald, D.A. [F2 Associates, Inc., Albuquerque, NM (United States)

    1995-10-01

    Over the years as building and equipment surfaces became contaminated with low levels of uranium or plutonium dust, coats of paint were applied to stabilize the contaminants in place. Most of the earlier paint used was lead-based paint. More recently, various non-lead-based paints, such as two-part epoxy, are used. For D&D (decontamination and decommissioning), it is desirable to remove the paints or other coatings rather than having to tear down and dispose of the entire building. This report describes the use of pulse-repetetion laser systems for the removal of paints and coatings.

  11. Chitin-based coatings

    OpenAIRE

    1995-01-01

    A chitosan starting material is combined with a dilute organic acid to produce a chitosonium ion complex. The chitosonium ion complex is then cast, sprayed, extruded, or otherwise processed to produce filaments, coatings, fibers, or the like. Heat is then used to convert the chitosonium ion complex into a N-(C.sub.1-30)acyl glucose amine polymer.

  12. Polyester based hybrid organic coatings

    Science.gov (United States)

    Wang, Xiaojiang

    Polyesters are a class of polymers widely used in organic coatings applications. In this work, four types of organic coatings based on polyester polyols were prepared: UV-curable polyester/poly(meth)acrylate coatings, thermal curable polyester polyurethane-urea coatings, thermal curable non-isocyanate polyurethane coatings, and UV-curable non-isocyanate polyurethane coatings. Polyester/poly(meth)acrylate block copolymers are synthesized using a combination of polycondensation and Atom-Transfer Radical Polymerization (ATRP). All block copolymers are characterized by means of Nuclear Magnetic Resonance (NMR) and Gel Permeation Chromatography (GPC). In the case of unsaturated-polyester-based block copolymers the main chain double bond in the polyester backbone remains almost unaffected during ATRP. The unsaturated block copolymers are crosslinkable and can form networks upon photo-irradiation in the presence of a suitable photoinitiator. These copolymers might be interesting candidates for coatings with better overall properties than those based on neat polyesters. Thermal curable polyester polyol based Polyurethane-Urea (PUU) coatings were formulated using Partially Blocked HDI isocyanurate (PBH), Isophorone Diamine (IPDA), and polyester polyol. As a comparison, the polyurethane coatings (PU) without adding IPDA were also prepared. The mechanical and viscoelastic properties of the PUU and PU coating were investigated by using tensile test and Dynamic Mechanical Thermal Analyzer (DMTA). It was found that PUU coating exhibited higher crosslink density, Tg, tensile modulus and strength than the corresponding PU coating. Thermal curable non-isocyanate polyurethane coatings were prepared by using polyamine and cyclic carbonate terminated polyester. Cyclic carbonate terminated polyester was synthesized from the reaction of the carbon dioxide and epoxidized polyester which was prepared from the polyester polyol. The properties of the epoxidized and cyclic carbonate

  13. Broadband and omnidirectional anti-reflection layer for III/V multi-junction solar cells

    CERN Document Server

    Diedenhofen, Silke L; Haverkamp, Erik; Bauhuis, Gerard; Schermer, John; Rivas, Jaime Gómez; 10.1016/j.solmat.2012.02.022

    2012-01-01

    We report a novel graded refractive index antireflection coating for III/V quadruple solar cells based on bottom-up grown tapered GaP nanowires. We have calculated the photocurrent density of an InGaP-GaAs-InGaAsP-InGaAs solar cell with a MgF2/ZnS double layer antireflection coating and with a graded refractive index coating. The photocurrent density can be increased by 5.9 % when the solar cell is coated with a graded refractive index layer with a thickness of 1\\mu m. We propose to realize such a graded refractive index layer by growing tapered GaP nanowires on III/V solar cells. For a first demonstration of the feasibility of the growth of tapered nanowires on III/V solar cells, we have grown tapered GaP nanowires on AlInP/GaAs substrates. We show experimentally that the reflection from the nanowire coated substrate is reduced and that the transmission into the substrate is increased for a broad spectral and angular range.

  14. Review of 1064-nm damage tests of electron-beam deposited Ta/sub 2/O/sub 5//SiO/sub 2/ antireflection coatings

    Energy Technology Data Exchange (ETDEWEB)

    Milam, D.; Rainer, F.; Lowdermilk, W.H.; Swain, J.E.; Carniglia, C.K.; Hart, T.T.

    1981-12-18

    Damage tests of Ta/sub 2/O/sub 5//SiO/sub 2/ antireflection films deposited under a variety of conditions showed that thresholds of films deposited at 175/sup 0/C were greater than thresholds of films deposited at either 250/sup 0/C or 325/sup 0/C. Deposition at high rate and low oxygen pressure produced highly absorptive films with low thresholds. Thresholds did not correlate with film reflectivity or net stress in the films, and correlated with film absorption only when the film absorption was greater than 10/sup 4/ ppM. Baking the films for four hours at 400/sup 0/C reduced film absorption, altered net film stress, and produced an increase in the average damage threshold.

  15. 晶体硅太阳电池减反射膜的研究%Research on Antireflection Coating of Crystalline Silicon Solar Cells

    Institute of Scientific and Technical Information of China (English)

    赵萍; 麻晓园; 邹美玲

    2011-01-01

    在太阳电池表面形成一层减反射薄膜是提高太阳电池的光电转换效率比较可行且降低成本的方法.应用PECVD(等离子体增强化学气相沉积)系统,采用SiH4和NH3气源以制备氮化硅薄膜.研究探索了PECVD生长氮化硅薄膜的基本物化性质以及在沉积过程中反应压强、反应温度、硅烷氨气流量比和微波功率对薄膜性质的影响.通过大量实验,分析了氮化硅薄膜的相对最佳沉积参数,并得出制作减反射膜的优化工艺.%Depositing antireflection films on solar cells is the most doable way to improve conversion efficiency of solar cells, which can also debase the cost of solar cells. The PECVD (Plasma Enhanced Chemical Vapor Deposition) system and the reactants of silane and ammonia are applied to fabricating SiN thin film. The effects of reaction temperature, the flow ratio of silane over ammoma and the microwave power on the film character are researched. The effects of post deposition annealing on solar cell materials are also discussed primarily. The optimal relative deposition parameters are investigated and the optimized processes of antireflection fabrication are attained with plenty of experienments.

  16. Optical Curtain Effect: Extraordinary Optical Transmission Enhanced by Antireflection

    CERN Document Server

    Cui, Yanxia; Lin, Yinyue; Li, Guohui; Hao, Yuying; He, Sailing; Fang, Nicholas X

    2012-01-01

    In this paper, we employ an antireflective coating which comprises of inverted pi shaped metallic grooves to manipulate the behaviour of a TM-polarized plane wave transmitted through a periodic nanoslit array. At normal incidence, such scheme can not only retain the optical curtain effect in the output region, but also generate the extraordinary transmission of light through the nanoslits with the total transmission efficiency as high as 90%. Besides, we show that the spatially invariant field distribution in the output region as well as the field distribution of resonant modes around the inverted pi shaped grooves can be reproduced immaculately when the system is excited by an array of point sources beneath the inverted pi shaped grooves. In further, we investigate the influence of center-groove and side-corners of the inverted pi shaped grooves on suppressing the reflection of light, respectively. Based on our work, it shows promising potential in applications of enhancing the extraction efficiency as well ...

  17. Superluminal propagation and broadband omnidirectional antireflection in optical reflectionless potentials

    CERN Document Server

    Thekkekara, L V; Kasture, Sachin; Mulay, Gajendra; Gupta, S Dutta

    2013-01-01

    Reflectionless potentials (RPs) represent a class of potentials that offer total transmission in the context of one dimensional scattering. Optical realization of RPs in stratified medium can exhibit broadband omnidirectional antireflection property. In addition to the antireflection property, RPs are also expected to demonstrate negative delay. We designed refractive index profiles conforming to RPs and realize them in stratified media consisting of Al2O3 and TiO2 heterolayers. In these structures we observed < 1% reflection over the broad wavelength range of 350 nm to 2500 nm for angles of incidence 0 - 50 degrees. The observed reflection and transmission response of RPs are polarization independent. A negative delay of about 31 fsec with discernible pulse narrowing was observed in passage through two RPs. These RPs can be interesting for optical instrumentation as broadband, omni-directional antireflection coatings as well as in pulse control and transmission applications like delay lines.

  18. Method and tool to reverse the charges in anti-reflection films used for solar cell applications

    Energy Technology Data Exchange (ETDEWEB)

    Sharma, Vivek; Tracy, Clarence

    2017-01-31

    A method is provided for making a solar cell. The method includes providing a stack including a substrate, a barrier layer disposed on the substrate, and an anti-reflective layer disposed on the barrier layer, where the anti-reflective layer has charge centers. The method also includes generating a corona with a charging tool and contacting the anti-reflective layer with the corona thereby injecting charge into at least some of the charge centers in the anti-reflective layer. Ultra-violet illumination and temperature-based annealing may be used to modify the charge of the anti-reflective layer.

  19. Antireflection Pyrex envelopes for parabolic solar collectors

    Science.gov (United States)

    McCollister, H. L.; Pettit, R. B.

    1983-11-01

    Antireflective (AR) coatings, applied to the glass envelopes used in parabolic trough solar collectors around the receiver tube in order to reduce thermal losses, can increase solar transmittance by 7 percent. An AR surface has been formed on Pyrex by first heat treating the glass to cause a compositional phase separation, removing a surface layer after heat treatment through the use of a preetching solution, and finally etching in a solution that contains hydrofluorosilic and ammonium bifluoride acids. AR-coated samples with solar transmittance values of more than 0.97, by comparison to an untreated sample value of 0.91, have been obtained for the 560-630 C range of heat treatment temperatures. Optimum values have also been determined for the other processing parameters.

  20. Silane based coating of aluminium mold

    DEFF Research Database (Denmark)

    2013-01-01

    comprising a chemically bonded monolayer of silane compounds on the at least one surface wherein the silane is a halogenated silane. The at least one surface coated with the anti-stiction coating may be configured to withstand an injection molding process at a pressure above 100 MPa. Furthermore, a mold......A method of preparing an aluminum mold for injection molding is provided, the method comprises the steps of providing an aluminum mold having a least one surface, subjecting the at least one surface to a gas or liquid phase silane to thereby form an anti-stiction coating, the anti-stiction coating...... having at least one closed cavity is provided, at least one surface of the at least one cavity being an aluminium surface coated with a silane based coating layer. The silane based anti-stiction coating improves the anti-stiction properties of the mold which may allow for molding and demolding...

  1. Antireflective surface patterned by rolling mask lithography

    Science.gov (United States)

    Seitz, Oliver; Geddes, Joseph B.; Aryal, Mukti; Perez, Joseph; Wassei, Jonathan; McMackin, Ian; Kobrin, Boris

    2014-03-01

    A growing number of commercial products such as displays, solar panels, light emitting diodes (LEDs and OLEDs), automotive and architectural glass are driving demand for glass with high performance surfaces that offer anti-reflective, self-cleaning, and other advanced functions. State-of-the-art coatings do not meet the desired performance characteristics or cannot be applied over large areas in a cost-effective manner. "Rolling Mask Lithography" (RML™) enables highresolution lithographic nano-patterning over large-areas at low-cost and high-throughput. RML is a photolithographic process performed using ultraviolet (UV) illumination transmitted through a soft cylindrical mask as it rolls across a substrate. Subsequent transfer of photoresist patterns into the substrate is achieved using an etching process, which creates a nanostructured surface. The current generation exposure tool is capable of patterning one-meter long substrates with a width of 300 mm. High-throughput and low-cost are achieved using continuous exposure of the resist by the cylindrical photomask. Here, we report on significant improvements in the application of RML™ to fabricate anti-reflective surfaces. Briefly, an optical surface can be made antireflective by "texturing" it with a nano-scale pattern to reduce the discontinuity in the index of refraction between the air and the bulk optical material. An array of cones, similar to the structure of a moth's eye, performs this way. Substrates are patterned using RML™ and etched to produce an array of cones with an aspect ratio of 3:1, which decreases the reflectivity below 0.1%.

  2. 真空蒸镀氟化镁增透膜的厚度与均匀性控制%Thickness and Uniformity Control of Vacuum Evaporated Magnesium Fluoride Antireflection Coatings

    Institute of Scientific and Technical Information of China (English)

    温才; 令勇洲; 李文俊; 刘虹; 寇采懿; 蒋耀; 唐金龙

    2012-01-01

    For preparing high efficiency MgF2 antireflection coatings, the thickness and uniformity control of the MgF2 film evaporated by thermal resistance and electron beam were studied. On the basis of principles of antirc flection coatings and vacuum evaporation, many factors such as the weight and physical form of raw materials and the distance between evaporation source and substrates were carefully studied. The results show that for the raw materials in small particles or with low melting point, thermal resistance evaporation can not only control more easily but also avoid the raw material pollution comparing with electron beam evaporation; the actual weight of the evaporated raw materials is approximately linear to the film thickness;although the actual weight is equal, the thickness of film evaporated from the raw materials in polycrystalline particles form is higher than that in powder form; the thickness and uniformity of the film are higher for the substrates in the censer than those in the side of the rotating disk. At last, these experimental results are well explained by the evaporation model of the small plane source for rotating spherical fixture.%基于光学增透膜与真空蒸发镀膜的基本原理,从MgF2原料状态、原料蒸镀质量、蒸发源与基片间距等方面,研究了热电阻和电子束蒸镀的MgF2薄膜厚度与其均匀性的控制工艺,以制备出高效的MgF2增透膜.结果表明:对于颗粒度较小或熔点较低的原料,热电阻比电子束蒸镀更易控制,并可避免原料污染;原料实际蒸镀质量与膜厚呈较好的线性关系;实际蒸镀质量相同的多晶颗粒与粉末状原料相比,前者蒸镀膜更厚;基片置于旋转工转盘中心比其侧部区域蒸镀膜更厚、均匀性更好.最后利用旋转球面夹具的小平面源蒸发模型很好地解释了上述实验结果.

  3. Optical coating and nano-structuring on plastics

    Institute of Scientific and Technical Information of China (English)

    U.Schulz; P.Munzert; A.Kaless; N.Kaiser

    2005-01-01

    The coating of plastics for optical applications is intended to improve the mechanical durability of soft polymers and to serve an antireflection function. Usually a classic four-layer antireflection system is added on top of a single-layer hard coating. With needle optimisation,an alternative coating design has been developed. Plasma ion assisted deposition was used to deposit coatings upon polymers. Uniform antireflection and high scratch resistance have been achieved.

  4. Y{sub 2}O{sub 3}: Eu{sup 3+}, Tb{sup 3+} spherical particles based anti-reflection and wavelength conversion bi-functional films: Synthesis and application to solar cells

    Energy Technology Data Exchange (ETDEWEB)

    Miao, Hui [School of Physics, Northwest University, Xi’an 710069 (China); National Photoelectric Technology and Functional Materials & Application of Science and Technology International Cooperation Base, Northwest University, Xi’an 710069 (China); Ji, Ruonan [School of Physics, Northwest University, Xi’an 710069 (China); Hu, Xiaoyun, E-mail: hxy3275@nwu.edu.cn [School of Physics, Northwest University, Xi’an 710069 (China); National Photoelectric Technology and Functional Materials & Application of Science and Technology International Cooperation Base, Northwest University, Xi’an 710069 (China); Han, Linzi; Hao, Yuanyuan; Sun, Qian [School of Physics, Northwest University, Xi’an 710069 (China); Zhang, Dekai [School of Physics, Northwest University, Xi’an 710069 (China); National Photoelectric Technology and Functional Materials & Application of Science and Technology International Cooperation Base, Northwest University, Xi’an 710069 (China); Fan, Jun [School of Chemical Engineering, Northwest University, Xi’an 710069 (China); Bai, Jintao [School of Physics, Northwest University, Xi’an 710069 (China); National Photoelectric Technology and Functional Materials & Application of Science and Technology International Cooperation Base, Northwest University, Xi’an 710069 (China); and others

    2015-04-25

    Highlights: • Eu{sup 3+} and Tb{sup 3+} co-doped Y{sub 2}O{sub 3} particles were successfully prepared. The as prepared particles can convert UV region photos to visible photons between 460 nm and 640 nm, which just matched the spectral response of most solar cells. • Y{sub 2}O{sub 3} is not only a good photoluminescence host material, but also it has high corrosion resistivity, thermal stability, and transparency from violet to infrared light. Cooperated with SiO{sub 2} sols, it could realize a better anti-reflection property. • As a proof-of-concept application, the as prepared bi-functional films could effectively improve the photoelectric conversion efficiency by 0.23% compared to pure SiO{sub 2} AR coating film and 0.55% compared to glass. - Abstract: In this study, Eu{sup 3+} and Tb{sup 3+} co-doped Y{sub 2}O{sub 3} particles were prepared via the simple, cost-effective urea homogeneous precipitation method without additives. The chosen particles were added in the SiO{sub 2} sols to get anti-reflection (AR) and wavelength conversion bi-functional films. Careful investigations were carried out to find the optimum preparation conditions and proper morphology. SEM images showed that the particle sizes reduced as metal ion/urea ratio decreased. Additionally, the extracted particles turned from sphere to lamellar type when the deionized water, which was used as solvent, reduced to a certain extent. The mechanisms of the morphology formation and diversification were proposed as well. The as prepared materials can convert UV region photos to visible photons between 460 nm and 640 nm, which just matched the spectral response of most solar cells. The spherical sample showed better luminescence performance than the one with lamellar morphology. In addition, the optical transmittance spectra indicated that the films adding spherical particles had better anti-reflective performance, and the best adding amount was 0.08 g. Finally, As a proof-of-concept application

  5. Numerical design of thin perovskite solar cell with fiber array-based anti-reflection front electrode for light-trapping enhancement

    Science.gov (United States)

    Khang Nguyen, Truong; Dang, Phuc Toan; Le, Khai Q.

    2016-12-01

    Perovskite has recently drawn substantial interest in photovoltaic research owing to its unique potentials of low cost fabrication and high power conversion efficiency. In this paper, a thin solar cells made of perovskite photoactive layer is introduced. The proposed perovskite-based solar cell with atop antireflection front electrode (p-ARFE) made of fiber arrays is calibrated to generate lensing/anti-reflecting effects and thus resulting in improved absorption efficiency. Theoretical and numerical results have demonstrated that the overall integrated AM1.5 G absorption in an optimal configuration yields a maximum short circuit current density of 20.2 mA cm-2 and an enhancement up to 6.3% compared to its flat solar cell counterpart with a same perovskite thickness of 200 nm. The proposed p-ARFE solar cell also presents a relative broadband absorption characteristic with zero reflection at multiple visible frequencies, i.e., 360-750 nm, thus more benefiting associated with next-generation perovskite-based solar cell applications.

  6. Lignin based controlled release coatings

    NARCIS (Netherlands)

    Mulder, W.J.; Gosselink, R.J.A.; Vingerhoeds, M.H.; Harmsen, P.F.H.; Eastham, D.

    2011-01-01

    Urea is a commonly used fertilizer. Due to its high water-solubility, misuse easily leads to excess nitrogen levels in the soil. The aim of this research was to develop an economically feasible and biodegradable slow-release coating for urea. For this purpose, lignin was selected as coating material

  7. Evaporated erbium oxide as an antireflective layer for C-Si solar cells

    Science.gov (United States)

    Alizadeh, Hossein; Bahardoust, Barzin; Gougam, Adel; Kherani, Nazir P.; Zukotynski, Stefan

    2009-08-01

    We report on the optical properties of erbium oxide thin films prepared by physical vapor deposition. The films were subjected to various rapid thermal annealing (RTA) treatments. The best result was obtained for samples annealed at 500 °C, where the ramp rate was 200 °C/s, zero soak time, and a cooling rate of 25 °C/s. The average reflection from this erbium oxide coated c-Si substrate, measured over a wavelength range of 300nm to 1100nm, is around 18% and 8% before and after annealing, respectively. The average transmission of erbium oxide on glass is 50 % and 90 % before and after annealing, respectively. Using this antireflection coating the short circuit current of a silicon base photovoltaic device increases by more than 40 %.

  8. Simulation and Experimental Study on Anti-reflection Characteristics of Nano-patterned Si Structures for Si Quantum Dot-Based Light-Emitting Devices.

    Science.gov (United States)

    Shao, Wenyi; Lu, Peng; Li, Wei; Xu, Jun; Xu, Ling; Chen, Kunji

    2016-12-01

    Surface-textured structure is currently an interesting topic since it can efficiently reduce the optical losses in advanced optoelectronic devices via light management. In this work, we built a model in finite-difference time-domain (FDTD) solutions by setting the simulation parameters based on the morphology of the Si nanostructures and compared with the experimental results in order to study the anti-reflection behaviors of the present nano-patterned structures. It is found that the reflectance is gradually reduced by increasing the depth of Si nanostructures which is in well agreement with the experimental observations. The reflectance can be lower than 10 % in the light range from 400 to 850 nm for Si nano-patterned structures with a depth of 150 nm despite the quite low aspect ratio, which can be understood as the formation of gradually changed index layer and the scattering effect of Si nano-patterned structures. By depositing the Si quantum dots/SiO2 multilayers on nano-patterned Si substrate, the reflectance can be further suppressed and the luminescence intensity centered at 820 nm from Si quantum dots is enhanced by 6.6-fold compared with that of flat one, which can be attributed to the improved light extraction efficiency. However, the further etch time causes the reduction of luminescence intensity from Si quantum dots which may ascribe to the serious surface recombination of carriers.

  9. Mo-Si-B-Based Coatings for Ceramic Base Substrates

    Science.gov (United States)

    Perepezko, John Harry (Inventor); Sakidja, Ridwan (Inventor); Ritt, Patrick (Inventor)

    2015-01-01

    Alumina-containing coatings based on molybdenum (Mo), silicon (Si), and boron (B) ("MoSiB coatings") that form protective, oxidation-resistant scales on ceramic substrate at high temperatures are provided. The protective scales comprise an aluminoborosilicate glass, and may additionally contain molybdenum. Two-stage deposition methods for forming the coatings are also provided.

  10. Spectral reflectance data of a high temperature stable solar selective coating based on MoSi2–Si3N4

    Directory of Open Access Journals (Sweden)

    D. Hernández-Pinilla

    2016-06-01

    Full Text Available Data of optical performance, thermal stability and ageing are given for solar selective coatings (SSC based on a novel MoSi2–Si3N4 absorbing composite. SSC have been prepared as multilayer stacks formed by silver as metallic infrared reflector, a double layer composite and an antireflective layer (doi: 10.1016/j.solmat.2016.04.001 [1]. Spectroscopic reflectance data corresponding to the optical performance of samples after moderate vacuum annealing at temperatures up to 600 °C and after ageing test of more than 200 h with several heating–cooling cycles are shown here.

  11. Spectral reflectance data of a high temperature stable solar selective coating based on MoSi2–Si3N4

    Science.gov (United States)

    Hernández-Pinilla, D.; Rodríguez-Palomo, A.; Álvarez-Fraga, L.; Céspedes, E.; Prieto, J.E.; Muñoz-Martín, A.; Prieto, C.

    2016-01-01

    Data of optical performance, thermal stability and ageing are given for solar selective coatings (SSC) based on a novel MoSi2–Si3N4 absorbing composite. SSC have been prepared as multilayer stacks formed by silver as metallic infrared reflector, a double layer composite and an antireflective layer (doi: 10.1016/j.solmat.2016.04.001 [1]). Spectroscopic reflectance data corresponding to the optical performance of samples after moderate vacuum annealing at temperatures up to 600 °C and after ageing test of more than 200 h with several heating–cooling cycles are shown here. PMID:27182544

  12. Spectral reflectance data of a high temperature stable solar selective coating based on MoSi2 -Si3N4.

    Science.gov (United States)

    Hernández-Pinilla, D; Rodríguez-Palomo, A; Álvarez-Fraga, L; Céspedes, E; Prieto, J E; Muñoz-Martín, A; Prieto, C

    2016-06-01

    Data of optical performance, thermal stability and ageing are given for solar selective coatings (SSC) based on a novel MoSi2-Si3N4 absorbing composite. SSC have been prepared as multilayer stacks formed by silver as metallic infrared reflector, a double layer composite and an antireflective layer (doi: 10.1016/j.solmat.2016.04.001 [1]). Spectroscopic reflectance data corresponding to the optical performance of samples after moderate vacuum annealing at temperatures up to 600 °C and after ageing test of more than 200 h with several heating-cooling cycles are shown here.

  13. BDS Thin Film UV Antireflection Laser Damage Competition

    Energy Technology Data Exchange (ETDEWEB)

    Stolz, C J

    2010-10-26

    UV antireflection coatings are a challenging coating for high power laser applications as exemplified by the use of uncoated Brewster's windows in laser cavities. In order to understand the current laser resistance of UV AR coatings in the industrial and university sectors, a double blind laser damage competition was performed. The coatings have a maximum reflectance of 0.5% at 355 nm at normal incidence. Damage testing will be performed using the raster scan method with a 7.5 ns pulse length on a single testing facility to facilitate direct comparisons. In addition to the laser resistance results, details of deposition processes and coating materials will also be shared.

  14. Bio-Based Coatings for Paper Applications

    Directory of Open Access Journals (Sweden)

    Vibhore Kumar Rastogi

    2015-11-01

    Full Text Available The barrier resistance and wettability of papers are commonly controlled by the application of petroleum-based derivatives such as polyethylene, waxes and/or fluor- derivatives as coating. While surface hydrophobicity is improved by employing these polymers, they have become disfavored due to limitations in fossil-oil resources, poor recyclability, and environmental concerns on generated waste with lack of biodegradation. Alternatively, biopolymers including polysaccharides, proteins, lipids and polyesters can be used to formulate new pathways for fully bio-based paper coatings. However, difficulties in processing of most biopolymers may arise due to hydrophilicity, crystallization behavior, brittleness or melt instabilities that hinder a full exploitation at industrial scale. Therefore, blending with other biopolymers, plasticizers and compatibilizers is advantageous to improve the coating performance. In this paper, an overview of barrier properties and processing of bio-based polymers and their composites as paper coating will be discussed. In particular, recent technical advances in nanotechnological routes for bio-based nano- composite coatings will be summarized, including the use of biopolymer nanoparticles, or nanofillers such as nanoclay and nanocellulose. The combination of biopolymers along with surface modification of nanofillers can be used to create hierarchical structures that enhance hydrophobicity, complete barrier protection and functionalities of coated papers.

  15. Enzyme-based antifouling coatings: a review

    DEFF Research Database (Denmark)

    Olsen, Stefan Møller; Pedersen, Leif Toudal; Laursen, M.H.

    2007-01-01

    for successful development of enzymatic AF coatings. The approaches described in the literature are divided into direct and indirect enzymatic AF, depending on the intended action of the enzymes. Direct antifouling is used when the enzymes themselves are active antifoulants. Indirect antifouling refers...... to the use of enzymes to release an active biocide with AF activity. For direct AF, several patents have been granted, and a commercial product has been launched. However, the achievement of an efficient broad-spectrum AF coating based on a single or a few enzymes has not yet been achieved. An indirect AF...... coating is not yet available commercially. The technology is mainly limited by the instability of substrate supply, whether the substrates are found in the surrounding seawater or in the coating itself. Legislative issues regarding which part(s) of an enzyme system should be regarded as biocidal...

  16. Substrate independent silver nanoparticle based antibacterial coatings.

    Science.gov (United States)

    Taheri, Shima; Cavallaro, Alex; Christo, Susan N; Smith, Louise E; Majewski, Peter; Barton, Mary; Hayball, John D; Vasilev, Krasimir

    2014-05-01

    Infections arising from bacterial adhesion and colonization on medical device surfaces are a significant healthcare problem. Silver based antibacterial coatings have attracted a great deal of attention as a potential solution. This paper reports on the development of a silver nanoparticles based antibacterial surface that can be applied to any type of material surface. The silver nanoparticles were surface engineered with a monolayer of 2-mercaptosuccinic acid, which facilitates the immobilization of the nanoparticles to the solid surface, and also reduces the rate of oxidation of the nanoparticles, extending the lifetime of the coatings. The coatings had excellent antibacterial efficacy against three clinically significant pathogenic bacteria i.e. Staphylococcus epidermidis, Staphylococcus aureus and Pseudomonas aeruginosa. Studies with primary human fibroblast cells showed that the coatings had no cytotoxicity in vitro. Innate immune studies in cultures of primary macrophages demonstrated that the coatings do not significantly alter the level of expression of pro-inflammatory cytokines or the adhesion and viability of these cells. Collectively, these coatings have an optimal combination of properties that make them attractive for deposition on medical device surfaces such as wound dressings, catheters and implants.

  17. Development of diffractive antireflection structures on ZnSe for high power CO II laser applications

    Science.gov (United States)

    Reversat, Fabien; Berthou, Thierry; Tisserand, Stéphane; Dupuy, Lionel; Gautier, Sophie; Muys, Peter; Delbeke, Danae; Grojo, David; Laraichi, Mohammed; Delaporte, Philippe

    2008-04-01

    The unavoidable absorption of thin films used in antireflective coatings forms a permanent bottleneck in the development of optics for high power laser applications. A valid alternative would be the micro-structuring of the optics surface, realizing a diffraction grating which emulates the functioning of an Anti-Reflection thin film layer. Due to the absence of film material, this diffractive structure would not contribute to the overall absorption of the optics. This paper investigates the practical limits of this strategy, applied to zinc selenide as low absorption infrared substrate material.

  18. Coating based Fiber Bragg Grating humidity sensor array

    NARCIS (Netherlands)

    Cheng, L.K.; Boersma, A.; Jansen, T.H.

    2012-01-01

    A coating based FBG humidity sensor is developed for distributed humidity sensing. The sensitivity of the coated FBG is optimized by varying the chemical composition and the thickness of the coating. A sensitivity of ~2 pm/%RH and a rapid response are demonstrated. The composition of the coating can

  19. Development of new maskless manufacturing method for anti-reflection structure and application to large-area lens with curved surface

    Science.gov (United States)

    Yamamoto, Kazuya; Takaoka, Toshimitsu; Fukui, Hidetoshi; Haruta, Yasuyuki; Yamashita, Tomoya; Kitagawa, Seiichiro

    2016-03-01

    In general, thin-film coating process is widely applied on optical lens surface as anti-reflection function. In normal production process, at first lens is manufactured by molding, then anti-reflection is added by thin-film coating. In recent years, instead of thin-film coating, sub-wavelength structures adding on surface of molding die are widely studied and development to keep anti-reflection performance. As merits, applying sub-wavelength structure, coating process becomes unnecessary and it is possible to reduce man-hour costs. In addition to cost merit, these are some technical advantages on this study. Adhesion of coating depends on material of plastic, and it is impossible to apply anti-reflection function on arbitrary surface. Sub-wavelength structure can solve both problems. Manufacturing method of anti-reflection structure can be divided into two types mainly. One method is with the resist patterning, and the other is mask-less method that does not require patterning. What we have developed is new mask-less method which is no need for resist patterning and possible to impart an anti-reflection structure to large area and curved lens surface, and can be expected to apply to various market segments. We report developed technique and characteristics of production lens.

  20. Performance of chromium nitride based coatings under plastic processing conditions

    OpenAIRE

    Cunha, l.; Andritschky, M.; Pischow, K.; Wang, Z.(Institute of High Energy Physics, Beijing, China); Zarychta, A.; Miranda, A. S.; A.M. Cunha

    2000-01-01

    Chromium nitride based coatings were produced in the form of monolithic and multilayer coatings, by DC and RF reactive magnetron sputtering. These coatings were deposited onto stainless steel and tool steel substrates. Chromium nitride coatings have;proved to be wear and corrosion resistant. The combination of these characteristics was necessary to protect surfaces during plastic processing. In order to select the best coatings, some mechanical and tribological tests were performed. Har...

  1. Tribology of Carbon-Based Coatings : Past, Present, and Future

    OpenAIRE

    Broitman, Esteban; Hultman, Lars

    2013-01-01

    In this talk, the development of carbon-based coatings will be reviewed. The most recent findings in the synthesis, characterization and application of carbon-based coatings will be highlighted. Future perspectives of new fullerene-like carbon-based tribological coatings will be discussed. Novel applications of fullerene-like CNx, CPx, and CFx will be envisioned.

  2. Optically optimal wavelength-scale patterned ITO/ZnO composite coatings for thin film solar cells

    CERN Document Server

    Moreau, Antoine; Centeno, Emmanuel; Seassal, Christian

    2012-01-01

    A new methodology is proposed for finding structures that are, optically speaking, locally optimal : a physical analysis of much simpler structures is used to constrain the optimization process. The obtained designs are based on a flat amorphous silicon layer (to minimize recombination) with a patterned anti-reflective coating made of ITO or ZnO, or a composite ITO/ZnO coating. These latter structures are realistic and present good performances despite very thin active layers.

  3. Coatings and Tints of Spectacle Lenses

    OpenAIRE

    H. Zeki Büyükyıldız

    2012-01-01

    Spectacle lenses are made of mineral or organic (plastic) materials. Various coatings and tints are applied to the spectacle lenses according to the characteristic of the lens material, and for the personal needs and cosmetic purpose. The coatings may be classified in seven groups: 1) Anti-reflection coatings, 2) Hard coatings, 3) Clean coat, 4) Mirror coatings, 5) Color tint coating (one of coloring processes), 6) Photochromic coating (one of photochromic processes), and 7) Anti-fog...

  4. One step antiglare sol-gel coating for screens by sol-gel techniques

    OpenAIRE

    Schelle, Christian; Mennig, Martin; Krug, Herbert; Jonschker, Gerhard; Schmidt, Helmut K.

    1997-01-01

    Anti-reflection coatings on glass substrates were prepared by the application of sol-gel coatings of silica containing crystalline tin oxide particles. The sol was coated on commercially available float glass by dip-coating and spin-coating techniques. Increasing the surface roughness of the float glass (factor of 50) by a particulate coating material resulted in anti-reflection effects comparable to frosted glass. Haze and clarity, which are a measure for the contrast and definition of an op...

  5. Adhesion between coating layers based on epoxy and silicone

    DEFF Research Database (Denmark)

    Svendsen, Jacob R.; Kontogeorgis, Georgios; Kiil, Søren

    2007-01-01

    The adhesion between a silicon tie-coat and epoxy primers, used in marine coating systems, has been studied in this work. Six epoxy coatings (with varying chain lengths of the epoxy resins), some of which have shown problems with adhesion to the tie-coat during service life, have been considered....... The experimental investigation includes measurements of the surface tension of the tie-coat and the critical surface tensions of the epoxies, topographic investigation of the surfaces of cured epoxy coatings via atomic force microscopy (AFM), and pull-off tests for investigating the strength of adhesion...... to the silicon/epoxy systems. Calculations for determining the roughness factor of the six epoxy coatings (based on the AFM topographies) and the theoretical work of adhesion have been carried out. The coating surfaces are also characterized based on the van Oss-Good theory. Previous studies on the modulus...

  6. ZnO/Al{sub 2}O{sub 3} core/shell nanorods array as excellent anti-reflection layers on silicon solar cells

    Energy Technology Data Exchange (ETDEWEB)

    Lung, Chun-Ming; Wang, Wei-Cheng [Department of Materials Science and Engineering, National Taiwan University, No. 1, Sec. 4, Roosevelt Road, Taipei, 10617, Taiwan (China); Chen, Ching-Hsiang [Graduate Institute of Applied Science and Technology, National Taiwan University of Science and Technology, No. 43, Section 4, Keelung Road, Taipei, 106, Taiwan (China); Chen, Liang-Yih, E-mail: sampras@mail.ntust.edu.tw [Department of Chemical Engineering, National Taiwan University of Science and Technology, No. 43, Section 4, Keelung Road, Taipei, 106, Taiwan (China); Chen, Miin-Jang, E-mail: mjchen@ntu.edu.tw [Department of Materials Science and Engineering, National Taiwan University, No. 1, Sec. 4, Roosevelt Road, Taipei, 10617, Taiwan (China)

    2016-09-01

    A simple, low-temperature hydrothermal method and atomic layer deposition (ALD) were used to fabricate ZnO nanostructures as subwavelength-structure antireflection layers (SWS ARLs) on Si solar cells. ZnO seed layers with wafer-scale uniformity were prepared, and ALD was used to reproduce two types of ZnO-based structures, nanorod arrays (NRAs) and nanotip arrays (NTAs). The study examined diammonium phosphate concentrations during growth, conducted simulations based on three-dimensional finite-difference time-domain and reflection analyses, performed X-ray diffractometer, field-emission scanning electron microscope, and high-resolution transmission electron microscope characterizations, measured total reflectance spectra by using a spectrophotometer with integrated spheres, and ran solar simulations to determine the efficiency of the Si solar cells. Coating the ZnO NTAs on the Si solar cells yielded a low total reflectance over a broad band range and produced omnidirectional light scattering on the cells, causing incident light to have a shallow penetration depth near the p–n junction and leading to an increase in short current density ({sub Jsc}). Coating the ZnO NTAs with an Al{sub 2}O{sub 3} shell induced continuous variation in the refractive index, further decreasing the total reflectance to approximately 5.5%, and protected the ZnO NTAs from the harmful acidic environment. Significantly increasing the J{sub sc} and η levels of the Si solar cells, the Al{sub 2}O{sub 3}@ZnO-NTA antireflection structure produced a high efficiency of 17.79%. Its superior performance, including low and wideband reflectance, a low process temperature, and a significant increase in efficiency, indicates the potential of this antireflective structure for enhancing solar cell efficiency in photovoltaic devices. - Highlights: • ZnO nanotip arrays were synthesized by hydrothermal methods as antireflection layer. • The total reflectance is low around 7.8% from 400 nm to 1000

  7. Comparative investigation on HVOF sprayed carbide-based coatings

    Science.gov (United States)

    Xie, Mingxiang; Zhang, Shihong; Li, Mingxi

    2013-05-01

    In this work, WC-17Co, WC-10Co-4Cr, WC-12Co and Cr3C2-25NiCr coatings were deposited on stainless steel using WOKAStar-640 HVOF spraying system. Three WC-based coatings were studied and compared with a chromium carbide-based coating. The microstructure, porosity, micro-hardness, indentation fracture toughness and adhesion strength of the coatings were investigated. The wear test was done by using silica grits as abrasive medium using a load of 20 N. The result shows that HVOF sprayed carbide-based coating possesses low porosity, high micro-hardness and high adhesion strength. Three WC-based coatings have higher micro-hardness and indentation fracture toughness compared to the Cr3C2-25NiCr coating. HVOF sprayed carbide coating has good wear resistance under 500 °C. The decarburization of WC-based coating has great effect on coating wear resistance. In addition, WC-17Co coating has best wear resistance.

  8. Use of ZnO as antireflective, protective, antibacterial, and biocompatible multifunction nanolayer of thermochromic VO{sub 2} nanofilm for intelligent windows

    Energy Technology Data Exchange (ETDEWEB)

    Zhou, Huaijuan; Li, Jinhua [State Key Laboratory of High Performance Ceramics and Superfine Microstructure, Shanghai Institute of Ceramics, Chinese Academy of Sciences, Shanghai 200050 (China); University of Chinese Academy of Sciences, Beijing 100049 (China); Bao, Shanhu [State Key Laboratory of High Performance Ceramics and Superfine Microstructure, Shanghai Institute of Ceramics, Chinese Academy of Sciences, Shanghai 200050 (China); Li, Jian [State Key Laboratory of High Performance Ceramics and Superfine Microstructure, Shanghai Institute of Ceramics, Chinese Academy of Sciences, Shanghai 200050 (China); University of Chinese Academy of Sciences, Beijing 100049 (China); Liu, Xuanyong, E-mail: xyliu@mail.sic.ac.cn [State Key Laboratory of High Performance Ceramics and Superfine Microstructure, Shanghai Institute of Ceramics, Chinese Academy of Sciences, Shanghai 200050 (China); Jin, Ping, E-mail: p-jin@mail.sic.ac.cn [State Key Laboratory of High Performance Ceramics and Superfine Microstructure, Shanghai Institute of Ceramics, Chinese Academy of Sciences, Shanghai 200050 (China); Materials Research Institute for Sustainable Development, National Institute of Advanced Industrial Science and Technology, Nagoya 463-8560 (Japan)

    2016-02-15

    Graphical abstract: - Highlights: • A multifunctional VO{sub 2}/ZnO bilayer film is designed and deposited by magnetron sputtering apparatus. • The ZnO top layer can enhance the antireflective, antioxidative and anti-corrosion functions of the VO{sub 2} film. • The ZnO top layer can endow VO{sub 2} film with excellent antibacterial performance. • The ZnO top layer can attenuate the cytotoxicity of VO{sub 2} thin film. - Abstract: A multifunctional VO{sub 2}/ZnO bilayer film is designed and deposited by magnetron sputtering apparatus. The integration of the antireflective, antioxidative and anti-corrosion functions, and antibacterial performance makes the heterostructure film a promising candidate in the energy-saving smart window. The ZnO thin film as the antireflection layer can markedly boost the solar regulation efficiency (ΔT{sub sol}) from 7.7% to 12.2% and possesses excellent luminous transmittance (T{sub lum-L} = 50.3%) in the low-temperature semiconductor phase. The ZnO layer as the protection barrier can not only protect VO{sub 2} thin film from oxidation to much toxic V{sub 2}O{sub 5}, but also decrease the release of V ions. Besides, the synergistic effect of releasing killing by Zn{sup 2+} ions and contact killing by ZnO NPs makes ZnO thin film an outstanding antibacterial coating. In terms of the biological safety, ZnO coating with appropriate film thickness can effectively attenuate the cytotoxicity of VO{sub 2} on human HIBEpiC cells. We hope this work can provide new insights for better designing of novel multifunctional VO{sub 2}-based intelligent energy-saving windows.

  9. Novel alginate based coatings on Mg alloys

    Energy Technology Data Exchange (ETDEWEB)

    Sangeetha, K.; Roy, Abhijit [Department of Bioengineering, University of Pittsburgh, Pittsburgh, PA 15261 (United States); Singh, Satish [Department of Chemical Engineering, University of Pittsburgh, Pittsburgh, PA 15261 (United States); Lee, Boeun [Department of Bioengineering, University of Pittsburgh, Pittsburgh, PA 15261 (United States); Kumta, Prashant N., E-mail: pkumta@pitt.edu [Department of Bioengineering, University of Pittsburgh, Pittsburgh, PA 15261 (United States); Department of Chemical Engineering, University of Pittsburgh, Pittsburgh, PA 15261 (United States); Center for Craniofacial Regeneration, University of Pittsburgh, Pittsburgh, PA 15261 (United States); Center for Complex Engineered Multifunctional Materials, University of Pittsburgh, Pittsburgh, PA 15261 (United States); Department of Mechanical Engineering and Materials Science, University of Pittsburgh, Pittsburgh, PA 15261 (United States)

    2011-12-15

    Coatings on yttrium doped magnesium (Mg4Y) alloy substrates were prepared using alginate hydrogels by dip coating method to improve the surface bioactive properties of the substrate. Furthermore, composite coatings containing nano-sized calcium phosphate corresponding to hydroxyapatite (HA) phase entrapped within alginate hydrogel were also synthesized on the Mg4Y substrates. Surface characteristics of these coated substrates have been investigated using FTIR-ATR, SEM and EDS. The results show that the coatings with alginate alone are not stable in vitro; however, incorporation of NanoCaPs slightly improves the stability of these coatings. In addition, these composite coatings showed cell attachments with fibronectin incorporation. These results indicate that alginate hydrogels have the potential to be used as bioactive coating materials for different biofunctional applications.

  10. Removal Of Optical Coatings Without Polishing

    Science.gov (United States)

    Gourley, Helen

    1980-11-01

    A process for removing antireflection, mirror and polarizer coatings has been developed at ILC, based on work begun by LLL (Applied Optics Vol. 17, No. 12, 15 June 1978 - "Notes on Optical Coating Removal", N.J. Brown). Because of the danger (personnel hazard) involved in the hydrofluoric acid process, we employed an ammonium bifluoride solution, combined with various polishing components. The substrates, generally BK7, are fairly soft and also sensitive to chemical action. Therefore we have limited our polishing materials to aluminum oxide powder graded at 0.1 pm or smaller. For some coatings, no polishing material is used, as the ammonium bifluoride solution is adequate to remove the coating. The resulting clean surface is washed and neutralized, and is then ready for recoating.

  11. Texturing of the Silicon Substrate with Nanopores and Si Nanowires for Anti-reflecting Surfaces of Solar Cells

    Directory of Open Access Journals (Sweden)

    A.A. Druzhinin

    2015-06-01

    Full Text Available The paper presents the prospects of obtaining a functional multi-layer anti-reflecting coating of the front surface of solar cells by texturing the surface of the silicon by electrochemical etching. The physical model of the "Black Si" coating with discrete inhomogeneity of the refractive index and technological aspects of producing of "Black Si" functional anti-reflecting coatings were presented. The investigation results of the spectral characteristics of the obtained multilayer multiporous "Black Si" coatings for silicon solar cells made by electrochemical etching are presented. The possibility of creating the texture on a silicon wafer surface using silicon nanowires and ordered nanopores obtained by metal-assisted chemical etching was shown.

  12. Synthesis of Neutral SiO/TiO Hydrosol and Its Application as Antireflective Self-Cleaning Thin Film

    Directory of Open Access Journals (Sweden)

    Chiahung Huang

    2012-01-01

    Full Text Available A neutral SiO2/TiO2 composite hydrosol was prepared by a coprecipitation-peptization method using titanium tetrachloride and silicon dioxide hydrosol as precursors. It is not only an antireflective self-cleaning coating material but also an environmental-benign material. Even heated at 700°C for 5 minutes in the tempering process, the as-prepared SiO2/TiO2 thin film still demonstrated antireflection and photocatalytic self-cleaning effect. The SiO2/TiO2 thin film increased near 2% of transmittance; however, the TiO2 thin film decreased 5% of transmittance at least. In addition to antireflection, the SiO2/TiO2 thin film decomposed the surface coated oleic acid under ultraviolet light and showed superhydrophilicity under dark for two days. The SiO2/TiO2 thin film also showed good photocatalytic degradation of methylene blue. With these antireflection, persistent superhydrophilicity, and photocatalytic self-cleaning effects, this prepared neutral SiO2/TiO2 hydrosol would be a good coating material for tempered glass and other building materials.

  13. Numerical Parametric Analysis of Bond Coat Thickness Effect on Residual Stresses in Zirconia-Based Thermal Barrier Coatings

    Science.gov (United States)

    Abbas, Musharaf; Hasham, Hasan Junaid; Baig, Yasir

    2016-02-01

    Numerical-based finite element investigation has been conducted to explain the effect of bond coat thickness on stress distribution in traditional and nanostructured yttria-stabilized zirconia (YSZ)-based thermal barrier coatings (TBC). Stress components have been determined to quantitatively analyze the mechanical response of both kinds of coatings under the thermal shock effect. It has been found that maximum radial tensile and compressive stresses that exist at thermally grown oxide (TGO)/bond coat interface and within TGO respectively decrease with an increase in bond coat thickness. Effect of bond coat thickness on axial tensile stresses is not significant. However, axial compressive stresses that exist at the edge of the specimen near bond coat/substrate interface decrease appreciably with the increase in bond coat thickness. Residual stress profile as a function of bond coat thickness is further explained for comparative analysis of both coatings to draw some useful conclusions helpful in failure studies of TBCs.

  14. On Sliding Friction of PEEK Based Composite Coatings

    Institute of Scientific and Technical Information of China (English)

    H. Liao; G. Zhang; C. Mateus; H. Li; C. Coddet

    2004-01-01

    Polyetheretherketone (PEEK) based composite materials become of great interest to applications as bearing and slider materials due to their excellent tribological performance. In present work, graphite and MoS2 (7%, wt) filled PEEK coatings were prepared using serigraph technique. Employing a uniform design experiment, the friction behavior of the composite coatings was systematically investigated under dry sliding conditions on a ball-on-disc arrangement. The evolution mechanism of coating friction coefficient was discussed. Correlation of coatings friction coefficient with sliding velocity and applied load was accomplished usingstepwise regression method. The results indicate that friction coefficients of PEEK + MoS2 and PEEK + graphite coating decrease while increasing applied load. Moreover, friction coefficient of PEEK + MoS2 coating increases with increasing sliding velocity.

  15. On Sliding Friction of PEEK Based Composite Coatings

    Institute of Scientific and Technical Information of China (English)

    H.Liao; G.Zhang; C.Mateus; H.Li; C.Coddet

    2004-01-01

    Polyetheretherketone (PEEK) based composite materials become of great interest to applications as bearing and slider materials due to their excellent tribological performance. In present work, graphite and MoS2(7%,wt) filled PEEK coatings were prepared using serigraph technique. Employing a uniform design experiment, the friction behavior of the composite coatings was systematically investigated under dry sliding conditions on a ball-on-disc arrangement. The evolution mechanism of coating friction coefficient was discussed. Correlation of coatings friction coefficient with sliding velocity and applied load was accomplished using stepwise regression method. The results indicate that friction coefficients of PEEK+MoS2 and PEEK+graphite coating decrease while increasing applied load. Moreover, friction coefficient of PEEK+MoS2 coating increases with increasing sliding velocity.

  16. Protective coatings based on 2D-materials

    DEFF Research Database (Denmark)

    Stoot, Adam Carsten

    Corrosion has a major impact on the world economy. Barrier coatings is one of the most widely applied strategies to reduce the degradation of materials, however, every coating technology has its drawbacks. Graphene has the potential of creating the ideal coating, being atomically thin and, when...... in perfect condition, impermeable to most molecules. However, it has recently been demonstrated that graphene can promote galvanic corrosion and may actually increase the corrosion rate in the long term. The aim of this thesis is to individuate, develop and demonstrate solutions based on 2Dmaterials......, that can deliver viable coatings technologies circumventing the drawback demonstrated for graphene coatings. The focus is twofold, with a solution that focuses on multi-layer coatings, wherein the drawback of graphene is circumvented by diffusion limitations. Here it will be shown that such solutions...

  17. Fabrication of broadband antireflective black metal surfaces with ultra-light-trapping structures by picosecond laser texturing and chemical fluorination

    Science.gov (United States)

    Zheng, Buxiang; Wang, Wenjun; Jiang, Gedong; Mei, Xuesong

    2016-06-01

    A hybrid method consisting of ultrafast laser-assisted texturing and chemical fluorination treatment was applied for efficiently enhancing the surface broadband antireflection to fabricate black titanium alloy surface with ultra-light-trapping micro-nanostructure. Based on the theoretical analysis of surface antireflective principle of micro-nanostructures and fluoride film, the ultra-light-trapping micro-nanostructures have been processed using a picosecond pulsed ultrafast laser on titanium alloy surfaces. Then fluorination treatment has been performed by using fluoroalkyl silane solution. According to X-ray diffraction phase analysis of the surface compositions and measurement of the surface reflectance using spectrophotometer, the broadband antireflective properties of titanium alloy surface with micro-nano structural characteristics were investigated before and after fluorination treatment. The results show that the surface morphology of micro-nanostructures processed by picosecond laser has significant effects on the antireflection of light waves to reduce the surface reflectance, which can be further reduced using chemical fluorination treatment. The high antireflection of over 98 % in a broad spectral range from ultraviolet to infrared on the surface of metal material has been achieved for the surface structures, and the broadband antireflective black metal surfaces with an extremely low reflectance of ultra-light-trapping structures have been obtained in the wavelength range from ultraviolet-visible to near-infrared, middle-wave infrared. The average reflectance of microgroove groups structured surface reaches as low as 2.43 % over a broad wavelength range from 200 to 2600 nm. It indicates that the hybrid method comprising of picosecond laser texturing and chemical fluorination can effectively induce the broadband antireflective black metal surface. This method has a potential application for fabricating antireflective surface used to improve the

  18. TECHNOLOGICAL PECULIARITIES OF THERMAL BARRIER COATINGS BASED ON ZIRCONIUM DIOXIDE

    Directory of Open Access Journals (Sweden)

    V. V. Okovity

    2016-01-01

    Full Text Available A technology for formation of thermal barrier coatings (TBC based on zirconium dioxide has been developed in the paper. The paper investigates structures of phase composition and thermal stability of such developed coatings. Investigation results pertaining to formation of an oxide system ZrO2 – Y2O3, while using plasma spraying and subsequent high-energy processing, which allows to increase resistance of a thermal barrier coating to thermal cycling heat resistance of the coating at temperature of 1100 °C. This leads to longer protection of bottom layer against high-temperature exposure. The methodology is based on complex metallographic, X-ray diffraction and electron microscopy investigations of structural elements in composite plasma coatings of the ZrO2 – Y2O system. Resistance of plasma coatings (Мe – Cr – Al – Y/ZrO2 – Y2O3-type, used as TBC to protect gas turbine engine blades under conditions of frequent thermal cyclings is limited by cleavage of an outer ceramic layer. Structural and electron microprobe investigations have shown that as a result of thermal cycling an outer atmosphere due to porous structure of the ceramic coating layer, migrates to the surface of lower metal coating, causing its oxidation. As a result, the metal-ceramic Al2O3 layer is formed at a metal-ceramic interface and it changes a stress state of the coating that causes a reduction of protective properties. Thus, a high heat resistance of thermal barrier coatings depends on processes occurring at the interface between metal and ceramic coating layers. A laser impact on samples with TBC leads to changes in the structure of the oxide layer of ZrO2 – Y2O3. In this case its initial surface characterized by considerable relief is significantly flattened due to processing and the coating is fractured and it is separated in fragments. As the oxide coating has low thermal conductivity, and the time of laser exposure is about 10–3 sec, a heat flux

  19. Preparation of stable ultrahydrophobic and superoleophobic silica-based coating.

    Science.gov (United States)

    Nimittrakoolchai, On-Uma; Supothina, Sitthisuntorn

    2012-06-01

    Silica-Based coatings having excellent water- and oil-repellent properties and good weathering stability have been deposited onto glass surface by a simple one-step dip coating technique. To achieve ultra water repellency and super oil repellency, the chemical composition of SiO2 nanoparticle employed as surface roughness enhancer and trichloro(1H,1H,2H,2H-perfluorooctyl)silane employed as surface-energy reducing substance was varied. At the optimum synthesis condition, the coating exhibited very high contact angles of 173.2, 146.7 and 147.6 degrees for water, ethylene glycol and seed oil, respectively. The achievement of excellent water- and oil-repellency is also described based on the presence of air trapped in micropore of the coating in addition to its high surface roughness and low surface free energy. The coatings have good weathering stability based on natural and accelerated weathering tests indicating feasibility for practical use.

  20. Development of Aloe vera based edible coating for tomato

    Science.gov (United States)

    Athmaselvi, K. A.; Sumitha, P.; Revathy, B.

    2013-12-01

    The effect of formulated Aloe vera based edible coating on mass loss, colour, firmness, pH, acidity, total soluble solid, ascorbic acid and lycopene on the coated tomato was investigated. The tomato in control showed a rapid deterioration with an estimated shelf life period of 19 days, based on the mass loss, colour changes, accelerated softening and ripening. On the contrary, the coating on tomatoes delayed the ripening and extended the shelf life up to 39 days. The physiological loss in weight was 7.6 and 15.1%, firmness was 36 and 46.2 N on 20th day for control and coated tomatoes, respectively. From the results, it was concluded that the use of Aloe vera based edible coating leads to increased tomato shelf-life.

  1. Demonstration of Resonance Coupling in Scalable Dielectric Microresonator Coatings for Photovoltaics.

    Science.gov (United States)

    Ha, Dongheon; Gong, Chen; Leite, Marina S; Munday, Jeremy N

    2016-09-21

    To increase the power conversion efficiency of solar cells, improved antireflection coatings are needed to couple light into the cell with minimal parasitic loss. Here, we present measurements and simulations of an antireflection coating based on silicon dioxide (SiO2) nanospheres that improve solar cell absorption by coupling light from free space into the absorbing layer through excitation of modes within the nanospheres. The deposited monolayer of nanospheres leads to a significant increase in light absorption within an underlying semiconductor on the order of 15-20%. When the periodicity and spacing between the nanospheres are varied, whispering gallery-like modes can be excited and tuned throughout the visible spectrum. The coating was applied to a Si solar cell containing a Si3N4 antireflection layer, and an additional increase in the spectral current density of ∼5% was found. The fabrication process, involving Meyer rod rolling, is scalable and inexpensive and could enable large-scale manufacturability of microresonator-based photovoltaics.

  2. Atomistic simulation of Voronoi-based coated nanoporous metals

    Science.gov (United States)

    Onur Yildiz, Yunus; Kirca, Mesut

    2017-02-01

    In this study, a new method developed for the generation of periodic atomistic models of coated and uncoated nanoporous metals (NPMs) is presented by examining the thermodynamic stability of coated nanoporous structures. The proposed method is mainly based on the Voronoi tessellation technique, which provides the ability to control cross-sectional dimension and slenderness of ligaments as well as the thickness of coating. By the utilization of the method, molecular dynamic (MD) simulations of randomly structured NPMs with coating can be performed efficiently in order to investigate their physical characteristics. In this context, for the purpose of demonstrating the functionality of the method, sample atomistic models of Au/Pt NPMs are generated and the effects of coating and porosity on the thermodynamic stability are investigated by using MD simulations. In addition to that, uniaxial tensile loading simulations are performed via MD technique to validate the nanoporous models by comparing the effective Young’s modulus values with the results from literature. Based on the results, while it is demonstrated that coating the nanoporous structures slightly decreases the structural stability causing atomistic configurational changes, it is also shown that the stability of the atomistic models is higher at lower porosities. Furthermore, adaptive common neighbour analysis is also performed to identify the stabilized atomistic structure after the coating process, which provides direct foresights for the mechanical behaviour of coated nanoporous structures.

  3. AlPO4-C Composite Coating on Ni-based Super Alloy Substrates for High Emissivity Applications : Experimentation on Dip Coating and Spray Coating

    OpenAIRE

    Subir Roy; S. Rangaswamy Reddy; Sindhuja, P; Dipak Das; V.V. Bhauprasad

    2016-01-01

    High emissivity coating was developed on Ni-based super alloy substrates by dip coating and spray coating technique using a chemical precursor sol. The coating material was characterised thoroughly by XRD, SEM, TEM and XPS analyses. Characterisation results showed the presence of nano carbon in the AlPO4 matrix which imparted high emissivity to the coating. Emissivity of the coating varied from 0.6 to 0.9 in the wave length range : 2 µm - 25 µm depending on the thickness of the multilayered c...

  4. Transport and antifouling properties of papain-based antifouling coatings

    Science.gov (United States)

    Peres, Rafael S.; Armelin, Elaine; Moreno-Martínez, Juan A.; Alemán, Carlos; Ferreira, Carlos A.

    2015-06-01

    The aim of this work is to study the antifouling performance and water uptake behaviour of coatings formulated with papain (an environmentally friendly pigment). Antifouling coatings have been formulated using rosin (natural resin) as matrix and papain adsorbed in activated carbon as pigment. Electrochemical impedance spectroscopy (EIS) measurements were used to evaluate the behaviour of the formulated coatings in the marine environment and to calculate the apparent water coefficient of diffusion (D). FTIR and XPS analyses confirm the presence of papain adsorbed inside the activated carbon pores and the release of papain in water. Immersion tests in the Mediterranean Sea were carried out for 7 months to verify the degree of biofouling of the tested coatings. These field assays clearly indicate the excellent behaviour of papain-based antifouling coatings; the results being similar to those achieved using a commercial coating. Additionally, the EIS technique is shown to be a great tool to predict the coating diffusivity of antifouling coatings before immersion tests. Furthermore, the use of biodegradable papain as a nature-friendly antifouling agent can eliminate the negative environmental impact caused by metals and chemical biocides typically used in current commercial formulations.

  5. Microcapsule-based self-healing anticorrosive coatings: Capsule size, coating formulation, and exposure testing

    DEFF Research Database (Denmark)

    Nesterova, Tatyana; Dam-Johansen, Kim; Pedersen, Lars Thorslund

    2012-01-01

    Self-healing coatings is a rapidly growing research area, where focus has mainly been on development of new approaches to the mechanism of self-healing. However, there is a growing need for investigation of practical issues related to formulation, application, and testing of true self-healing coa......Self-healing coatings is a rapidly growing research area, where focus has mainly been on development of new approaches to the mechanism of self-healing. However, there is a growing need for investigation of practical issues related to formulation, application, and testing of true self......-healing coatings. In this work, ways of reducing the size of poly(urea–formaldehyde) microcapsules, filled with linseed oil and intended for a microcapsule-based self-healing anticorrosive coating (above water exposure), are explored. The influence of microcapsules on epoxy coating performance is also studied...... a decrease in microcapsule size but were accompanied by excessive formation of nanoparticles. Thus, isolation of too large microcapsules has been performed by filtration utilizing a novel low-energy fluoropolymer-coated steel sieve. An estimation of the critical pigment (microcapsule) volume concentration...

  6. Preparation of Scratch-Resistant Nano-Porous Silica Films Derived by Sol-Gel Process and Their Anti-reflective Properties

    Institute of Scientific and Technical Information of China (English)

    Guangming WU; Jun SHEN; Tianhe YANG; Bin ZHOU; Jue WANG

    2003-01-01

    Structural strengthening of the nano porous silica films has been reported. The films were prepared with a base/acid two-step catalyzed TEOS-based sol-gel processing and dip-coating, and then baked in the mixed gas of ammonia and water vapor. The silica films were characterized with TEM, AFM, FTIR, spectrophotometer, ellipsometer, and abrasion test, respectively. The experimental results have shown that the films have a nanostructure with a low refractive index and can form an excellent scratch-resistant broadband anti-reflectance. The two-step catalysis noticeably strengthens the films, and the mixed gas treatment further improves mechanical strength of the silica network. Finally the strengthening mechanism has been discussed.

  7. Optical Fiber Sensors Based on Nanoparticle-Embedded Coatings

    Directory of Open Access Journals (Sweden)

    Aitor Urrutia

    2015-01-01

    Full Text Available The use of nanoparticles (NPs in scientific applications has attracted the attention of many researchers in the last few years. The use of NPs can help researchers to tune the physical characteristics of the sensing coating (thickness, roughness, specific area, refractive index, etc. leading to enhanced sensors with response time or sensitivity better than traditional sensing coatings. Additionally, NPs also offer other special properties that depend on their nanometric size, and this is also a source of new sensing applications. This review focuses on the current status of research in the use of NPs within coatings in optical fiber sensing. Most used sensing principles in fiber optics are briefly described and classified into several groups: absorbance-based sensors, interferometric sensors, fluorescence-based sensors, fiber grating sensors, and resonance-based sensors, among others. For each sensor group, specific examples of the utilization of NP-embedded coatings in their sensing structure are reported.

  8. Study of an antireflection surface constructed of controlled ZnO nanostructures

    Energy Technology Data Exchange (ETDEWEB)

    Chung, Ren-Jei, E-mail: rjchung@ntut.edu.tw [Department of Chemical Engineering and Biotechnology, National Taipei University of Technology (Taipei Tech), Taipei 10608, Taiwan, ROC (China); Lin, Zih-Cian [Department of Chemical Engineering and Biotechnology, National Taipei University of Technology (Taipei Tech), Taipei 10608, Taiwan, ROC (China); Lin, Chin-An; Lai, Kun-Yu [Graduate Institute of Photonics and Optoelectronics, National Taiwan University, Taipei 10617, Taiwan, ROC (China); Department of Electrical Engineering, National Taiwan University, Taipei 10617, Taiwan, ROC (China)

    2014-11-03

    Zinc oxide (ZnO) nanostructures were fabricated on Si wafers using a hydrothermal method. By adjusting the spin-coating speed and annealing time for the zinc acetate thin films used as a seed layer, the density of ZnO nanorods (NRs) was controlled. In addition, it was found that the morphology of the NRs evolved from a wire-like geometry to a tower-like geometry with an increasing concentration of ascorbic acid. The surface reflectance of the ZnO NR layers with various textures was investigated. The results indicated that NRs effectively enhanced light trapping and further reduced Fresnel reflection due to the significant grading in the refractive index, avoiding the abrupt transition at the air/Si interface. The total reflectance on the coated surface can be as low as 11%, which is 3 times lower than that of polished Si. The optimized design of nanostructured ZnO surfaces for antireflection coatings will greatly improve the performance of optoelectronic devices. - Highlights: • Nanotructured ZnO was prepared to serve as an anti-reflection coating. • The geometries of sol–gel prepared ZnO were controlled. • ZnO nanorod, nanoneedle and nanotower arrays were fabricated. • The light reflectance of the nanostructures was much lower than that of bare Si.

  9. New solar selective coating based on carbon nanotubes

    Science.gov (United States)

    Abendroth, Thomas; Leupolt, Beate; Mäder, Gerrit; Härtel, Paul; Grählert, Wulf; Althues, Holger; Kaskel, Stefan; Beyer, Eckhard

    2016-05-01

    Carbon nanotubes (CNTs) can be applied to assemble a new type of solar selective coating system for solar thermal applications. In this work the predominant absorption processes occurring by interaction with π-plasmon and Van Hove singularities (VHS) were investigated by UV-VIS-NIR spectroscopy and ellipsometry. Not only optical properties for as deposited SWCNT thin films itself, but also the potential for systematic tailoring will be presented. Besides low cost technologies required, the adjustability of optical properties, as well as their thermal stability render CNT based solar selective coatings as promising alternative to commercially available coating systems.

  10. Update on UCO's advanced coating lab development of silver-based mirror coatings

    Science.gov (United States)

    Phillips, Andrew C.; Fryauf, David M.; Kobayashi, Nobuhiko P.; DuPraw, Brian; Cheleden, Spencer; Ratliff, Christopher; Bolte, Michael J.; Cowley, David

    2016-08-01

    We present progress in efforts underway at the University of California Observatories to develop high performance durable silver-based mirror coatings for telescope and instruments. Silver-based coatings are extremely prone to tarnish and/or corrosion, and successful coatings depend not only on the materials used but also the deposition processes employed. Our physical vapor deposition (PVD) chamber allows both sputtering and ion-assisted e-beam depositions for head-to-head comparison of deposition processes, and we present results of these comparisons. In this paper, we review the problem and discuss our recent activities and findings. We discuss a systematic study to determine which oxides, nitrides and fluorides provide the best protection in environmental tests. We present initial results into the effects of stress in our specific thin films, and thee effects of stress on mirror coating durability. We also discuss studies using Atomic Layer Deposition (ALD) over-coating of Ag, and we describe a large ALD research chamber currently under construction that will demonstrate ALD processes on larger substrates (70 cm diameter).

  11. Model-based analysis of thermal insulation coatings

    DEFF Research Database (Denmark)

    Kiil, Søren

    2014-01-01

    Thermal insulation properties of coatings based on selected functional filler materials are investigated. The underlying physics, thermal conductivity of a heterogeneous two-component coating, and porosity and thermal conductivity of hollow spheres (HS) are quantified and a mathematical model...... for a thermal insulation coating developed. Data from a previous experimental investigation with hollow glass sphere-based epoxy and acrylic coatings were used for model validation. Simulations of thermal conductivities were in good agreement with experimental data. Using the model, a parameter study was also...... conducted exploring the effects of the following parameters: pigment (hollow spheres) volume concentration (PVC), average sphere size or sphere size distribution, thermal conductivities of binder and sphere wall material, and sphere wall thickness. All the parameters affected the thermal conductivity...

  12. Epitaxial growth of an antireflective, conductive, graded index ITO nanowire layer

    Directory of Open Access Journals (Sweden)

    Colm eO'Dwyer

    2013-10-01

    Full Text Available Nanoporous and nanostructured films, assemblies and arrangements are important from an applied point of view in microelectronics, photonics and optical materials. The ability to minimize reflection, control light output and use contrast and variation of the refractive index to modify photonic characteristics can provide routes to enhanced photonic crystal devices, omnidirectional reflectors, antireflection coatings and broadband absorbing materials. This work shows how multiscale branching of defect-free ITO NWs grown as a layer with a graded refractive index improves antireflection properties and shifts the transparency window into the near-infrared (NIR. The measurements confirm the structural quality and growth mechanism of the NW layer without any heterogeneous seeding for NW growth. Optical reflectance measurements confirm broadband antireflection down to <5% between 1.3-1.6 um which is tunable with the NW density. The work also outlines how the suppression of the Burstein-Moss shifts using refractive index variation allows transparency in a conductive NW layer into NIR range.

  13. Characterization of zeolite-based coatings for adsorption heat pumps

    CERN Document Server

    Freni, Angelo; Bonaccorsi, Lucio; Chmielewski, Stefanie; Frazzica, Andrea; Calabrese, Luigi; Restuccia, Giovanni

    2015-01-01

    This book proposes a radically new approach for characterizing thermophysical and mechanical properties of zeolite-based adsorbent coatings for Adsorptive Heat Transformers (AHT). It presents a developed standard protocol for the complete characterization of advanced coated adsorbers. Providing an in-depth analysis of the different procedures necessary for evaluating the performance of adsorbers, it also presents an analysis of their stability under the hydrothermal and mechanical stresses during their entire life cycle. Adsorptive Heat Transformers (AHT), especially adsorption chillers and

  14. Thin film coated submicron gratings: theory, design, fabrication and application

    Energy Technology Data Exchange (ETDEWEB)

    Heine, C.

    1996-12-31

    The realization of new applications of submicron grating structures requires efficient theoretical methods and elaborate fabrication techniques. In this work rigorous diffraction theory for one-dimensional gratings has been investigated and optimization techniques, based on methods used in thin film optics, have been developed. Submicron gratings embossed in polycarbonate have been fabricated and characterized. This includes transmission measurements which are in good agreement with theoretical calculations. Designs for a wide range of optical filters, which lead to improved optical and mechanical properties, are presented. This has been demonstrated for broadband antireflection structures for solar energy applications, based on MgF{sub 2}-coated gratings. (author) figs., tabs., refs.

  15. Self-assembled nanolaminate coatings (SV)

    Energy Technology Data Exchange (ETDEWEB)

    Fan, H.

    2012-03-01

    Sandia National Laboratories (Sandia) and Lockheed Martin Aeronautics (LM Aero) are collaborating to develop affordable, self-assembled, nanocomposite coatings and associated fabrication processes that will be tailored to Lockheed Martin product requirements. The purpose of this project is to develop a family of self-assembled coatings with properties tailored to specific performance requirements, such as antireflective (AR) optics, using Sandia-developed self-assembled techniques. The project met its objectives by development of a simple and economic self-assembly processes to fabricate multifunctional coatings. Specifically, materials, functionalization methods, and associated coating processes for single layer and multiple layers coatings have been developed to accomplish high reflective coatings, hydrophobic coatings, and anti-reflective coatings. Associated modeling and simulations have been developed to guide the coating designs for optimum optical performance. The accomplishments result in significant advantages of reduced costs, increased manufacturing freedom/producibility, improved logistics, and the incorporation of new technology solutions not possible with conventional technologies. These self-assembled coatings with tailored properties will significantly address LMC's needs and give LMC a significant competitive lead in new engineered materials. This work complements SNL's LDRD and BES programs aimed at developing multifunctional nanomaterials for microelectronics and optics as well as structure/property investigations of self-assembled nanomaterials. In addition, this project will provide SNL with new opportunities to develop and apply self-assembled nanocomposite optical coatings for use in the wavelength ranges of 3-5 and 8-12 micrometers, ranges of vital importance to military-based sensors and weapons. The SANC technologies will be applied to multiple programs within the LM Company including the F-35, F-22, ADP (Future Strike Bomber

  16. Zr-based conversion coatings for multi-metal substrates

    NARCIS (Netherlands)

    Cerezo Palacios, J.M.

    2015-01-01

    In this PhD work, a new surface treatment based on the application of Zr-based conversion coatings by immersion in a Cu containing Zr-based conversion solution was investigated as a replacement of the traditional phosphating process for the automotive industry. Nowadays most of the cars are made of

  17. Durability of Bricks Coated with Red mud Based Geopolymer Paste

    Science.gov (United States)

    Singh, Smita; Basavanagowda, S. N.; Aswath, M. U.; Ranganath, R. V.

    2016-09-01

    The present study is undertaken to assess the durability of concrete blocks coated with red mud - fly ash based geopolymer paste. Concrete blocks of size 200 x 200 x 100mm were coated with geopolymer paste synthesized by varying the percentages of red mud and fly ash. Uncoated concrete blocks were also tested for the durability for comparison. In thermal resistance test, the blocks were subjected to 600°C for an hour whereas in acid resistance test, they were kept in 5% sulphuric acid solution for 4 weeks. The specimens were thereafter studied for surface degradation, strength loss and weight loss. Pastes with red mud percentage greater than 50% developed lot of shrinkage cracks. The blocks coated with 30% and 50% red mud paste showed better durability than the other blocks. The use of blocks coated with red mud - fly ash geopolymer paste improves the aesthetics, eliminates the use of plaster and improves the durability of the structure.

  18. Fracture Behavior Characteristic of Ceramic Reinforced Metal-Base Coatings

    Institute of Scientific and Technical Information of China (English)

    MA Chong; JING Hongyang; XU Lianyong

    2009-01-01

    The fracture behavior of a ceramic reinforced metal-base coating prepared by high velocity arc spraying (HVAS)technology in three-point bending test was studied.Moreover,finite element analysis(FEA)was adopted to analyze the stress distribution in the crack front.It can be found that the crack norrnal to the interface in the coatings occurred at the location where a fixed moment of force was reached.So the critical moment can be taken as thecoating cracking criterion,which was confirmed by FEA results.In addition,the stress levels at three different locations where cracks occurred near the interface are almost the same.The results will provide reference for the design of coatings and the structure integrity evaluation of coating/substrate systems.

  19. Advanced Environmental Barrier Coatings Development for Si-Based Ceramics

    Science.gov (United States)

    Zhu, Dong-Ming; Choi, R. Sung; Robinson, Raymond C.; Lee, Kang N.; Bhatt, Ramakrishna T.; Miller, Robert A.

    2005-01-01

    Advanced environmental barrier coating concepts based on multi-component HfO2 (ZrO2) and modified mullite systems are developed for monolithic Si3N4 and SiC/SiC ceramic matrix composite (CMC) applications. Comprehensive testing approaches were established using the water vapor cyclic furnace, high pressure burner rig and laser heat flux steam rig to evaluate the coating water vapor stability, cyclic durability, radiation and erosion resistance under simulated engine environments. Test results demonstrated the feasibility and durability of the environmental barrier coating systems for 2700 to 3000 F monolithic Si3N4 and SiC/SiC CMC component applications. The high-temperature-capable environmental barrier coating systems are being further developed and optimized in collaboration with engine companies for advanced turbine engine applications.

  20. Poly(meth)acrylate-based coatings.

    Science.gov (United States)

    Nollenberger, Kathrin; Albers, Jessica

    2013-12-05

    Poly(meth)acrylate coatings for pharmaceutical applications were introduced in 1955 with the launch of EUDRAGIT(®) L and EUDRAGIT(®) S, two types of anionic polymers. Since then, by introducing various monomers into their polymer chains and thus altering their properties, diverse forms with specific characteristics have become available. Today, poly(meth)acrylates function in different parts of the gastrointestinal tract and/or release the drug in a time-controlled manner. This article reviews the properties of various poly(meth)acrylates and discusses formulation issues as well as application possibilities.

  1. Superhydrophobic chitosan-based coatings for textile processing

    Energy Technology Data Exchange (ETDEWEB)

    Ivanova, N.A., E-mail: NAI-72@yandex.ru [Ivanovo State Textile Academy, F. Engels Avenue 21, 153000 Ivanovo (Russian Federation); Philipchenko, A.B. [Kazan State Medical University, Butlerova 49, 420012 Kazan, Tatarstan (Russian Federation)

    2012-12-15

    Highlights: Black-Right-Pointing-Pointer Chitosan nanoparticles can be used for design of the superhydrophobic anti-bacterial textile. Black-Right-Pointing-Pointer Spraying the nanoparticle dispersion allows one to get multiscale textured coating. Black-Right-Pointing-Pointer Relative number of fluoroanions per elementary unit of chitosan plays the crucial role in the structure of aggregates and coating wettability. - Abstract: A simple method to design the superhydrophobic anti-bacterial textile for biomedical applications was developed. For the coating formulation the spraying of nanoparticles dispersion over the textile sample was applied, allowing the way to get multiscale textured layer on a top of cotton fabric. The anti-bacterial functionality of coating is supported by using chitosan-based nanoparticles. In our approach the fabrication of nanoparticles was based on electrostatic interaction between amine group of chitosan and negatively charged fluoroanion. It was demonstrated that the relative number of fluoroanions per elementary unit of chitosan plays the crucial role in the structure of aggregates in the coating and its wettability as well as in durability of coatings in contact with aqueous media.

  2. Bio-based nanofilms/coatings for food applications

    OpenAIRE

    2012-01-01

    Edible packaging for food is one of the areas where developments are being made based on nanotechnological solutions, e.g. through the development of edible nanofilms and nanocoatings, in particular under the form of edible nanolaminates. Polysaccharides, proteins and/or lipids are used due their GRAS statute. Polysaccharide- and protein-based films/coatings provide good barriers to O2 and CO2, but are very permeable to water vapor; in turn, lipid-based films/coatings provide excellent barrie...

  3. Functionalized gold nanorod solution via reverse micelle based polyacrylate coating.

    Science.gov (United States)

    Basiruddin, S K; Saha, Arindam; Pradhan, Narayan; Jana, Nikhil R

    2010-05-18

    Functionalization of gold nanorods is a key issue for their biomedical application, and currently it is performed via either electrostatic interaction or thiol based strategy. We have developed a polyacrylate based coating chemistry for gold nanorods that can be used in deriving a variety of functional nanorods with high colloidal stability. The coating processes can introduce primary amines, fluorescein, or poly(ethylene glycol) (PEG) on the nanorod surface in one step process. While fluorescein incorporation can produce fluorescent nanorods, primary amine groups can be used for further functionalization. Various functional nanorods have been successfully synthesized from these coated nanorods and used in different applications. Glucose and biotin functionalized nanorods are used for protein detection, and oleyl functionalized nanorods with fluorescein incorporated in the polymer shell are used for fluorescence based cell labeling.

  4. Carbon nanotube-based coatings on titanium

    Indian Academy of Sciences (India)

    Elzbieta Dlugon; Wojciech Simka; Aneta Fraczek-Szczypta; Wiktor Niemiec; Jaroslaw Markowski; Marzena Szymanska; Marta Blazewicz

    2015-09-01

    This paper reports results of the modification of titanium surface with multiwalled carbon nanotubes (CNTs). The Ti samples were covered with CNTs via electrophoretic deposition (EPD) process. Prior to EPD process, CNTs were functionalized by chemical treatment. Mechanical, electrochemical and biological properties of CNT-covered Ti samples were studied and compared to those obtained for unmodified titanium surface. Atomic force microscopy was used to investigate the surface topography. To determine micromechanical characteristics of CNT-covered metallic samples indentation tests were conducted. Throughout electrochemical studies were performed in order to characterize the impact of the coating on the corrosion of titanium substrate. In vitro experiments were conducted using the human osteoblast NHOst cell line. CNT layers shielded titanium from corrosion gave the surface-enhanced biointegrative properties. Cells proliferated better on the modified surface in comparison to unmodified titanium. The deposited layer enhanced cell adhesion and spreading as compared to titanium sample.

  5. Inexpensive LED-based spectrophotometer for analyzing optical coatings

    CERN Document Server

    Hardie, Kayla; Kuntz, Katanya B; Jennewein, Thomas

    2016-01-01

    Optical coatings are widespread in everyday life, from camera lenses to glasses, to complex optics experiments. A simple, reliable device that can quickly and inexpensively analyze optical coatings is a valuable laboratory tool. Such a device can identify unknown or mislabelled optics, and characterize the transmission spectra of optical elements used in an experiment. We present the design and characterization of a LED-based spectrophotometer, and demonstrate its ability to identify different optical coatings. Our approach uses ten LEDs that cover a spectrum from 365 nm to 1000 nm. A small servomotor and microcontroller rotates a LED board to sequentially position each LED over an optical sample, and the transmitted light corresponding to each LED is measured with a silicon photodetector. The device is automated, portable, inexpensive, user-friendly and simple to build.

  6. A novel self-cleaning and anti-reflective multi-layer for thin-film solar PV module

    Energy Technology Data Exchange (ETDEWEB)

    Wong, K.L.; Shiue, J.D. [Kun-Shan Univ., Yung-Kung City, Taiwan (China). Clean Energy Center; Li, M.; Huang, M.C. [NanoWinTechnology Co., Ltd., Taiwan (China); Fu, Y.S.; Wei, S.S. [National Univ. of Tainan, Tainan, Taiwan (China)

    2007-07-01

    Titanium dioxide (TiO{sub 2}) acts as a photocatalyst, and can accelerate the decomposition of organic particulates and airborne pollutants that gather on solar arrays. In this study, a TiO{sub 2} film was coated on the outside surface of sodium glass in order to increase the self-cleaning ability of solar cells. DC magnetic sputtering was used to coat multi-layer thin films of silicon nitrides in order to increase their antireflective capabilities. The TiO{sub 2} thin film was fabricated using the sol-gel method. Optical properties of the microstructure and composition of the films were characterized using UV-V spectroscopy. Results showed that the best anti-reflection spectrum of the TiO{sub 2} was between 700 and 800 nm. Average transmission rates were 3.54 per cent higher than those observed in slide glass samples. It was concluded that overlapped titanium dioxide/silicon nitride thin films can achieve a very good anti-reflective effect as well as self-cleaning ability in the range of 400-800 nm. 9 refs., 4 figs.

  7. Design of optical coatings

    Science.gov (United States)

    Gunkel, Claus W.

    1990-08-01

    A highly sophisticated antireflection coating and a cut-on-filter - designed by the Leitz program "RDP" - will be pointed out. The program runs on a VAX 8530 and allows to calculate reflectance, transmittance and phase of randomly polarized light which interacts with marginal surfaces. The number of layers is not limited. Some or even all layers are allowed to be anistropic. Up to four layers may be inhomogeneous both in refractive indices and absorption constants. At a time two thicknesses, two refractive indices and absorption constants as well as the angles of incidence may be varied independently in each run. The calculated values will be compared with the results of measurements. The antireflection coating is evaporated in a Balzers high vacuum evaporation plant, controlled by the process unit BPU 420, whereas the cut-on filter is evaporated in a Leybold box coater with Leycom III and two electron-beam guns.

  8. Study on residual stresses of Ni-based WC coating by laser remelting based on XRD

    Science.gov (United States)

    Chen, Zhigang; Kong, Dejun; Wang, Ling; Zhu, Xiaoron; Zhao, Xiaobing

    2007-12-01

    The morphologies of Ni-based WC coating by flame spraying and laser cladding respectively were observed with scanning electric microscope (SEM), respectively, and residual stresses were measured with XRD (X-ray diffraction). At the same time, the spectra of WC coating were analyzed by XRD, and the forming mechanisms of residual stress were analyzed. Experimental results are shown that residual stresses of Ni-based WC coating by flame spraying are all tensile while those by laser cladding are compressive, chemical-physical reaction of the coating is the cause to result in material volume change, which makes residual stress into compressive from tensile; when residual stress is changed into compressive from tensile, micro-cracks on the coating surface greatly decrease, which is illustrated that the effect of residual stress on micro-crack is obvious; XRD spectra peak of WC coating is only contained Ni and W, and has no impurity and other reaction productions.

  9. Questionable effects of antireflective coatings on inefficiently cooled solar cells

    DEFF Research Database (Denmark)

    Akhmatov, Vladislav; Galster, Georg; Larsen, Esben

    1998-01-01

    of the output power and efficiency curves throughout the day the coherence between technical parameters of the solar cells and the climate in the operation region is observed and examined. It is shown how the drop in output power around noon can be avoided by fitting technical parameters of the solar cells......A model for temperature effects in p-n junction solar cells is introduced. The temperature of solar cells and the losses in the solar cell junction region caused by elevating temperature are discussed. The model developed is examined for low-cost silicon solar cells. In order to improve the shape...

  10. Laser processing of solar cells with anti-reflective coating

    Energy Technology Data Exchange (ETDEWEB)

    Harley, Gabriel; Smith, David D.; Dennis, Tim; Waldhauer, Ann; Kim, Taeseok; Cousins, Peter John

    2016-02-16

    Contact holes of solar cells are formed by laser ablation to accommodate various solar cell designs. Use of a laser to form the contact holes is facilitated by replacing films formed on the diffusion regions with a film that has substantially uniform thickness. Contact holes may be formed to deep diffusion regions to increase the laser ablation process margins. The laser configuration may be tailored to form contact holes through dielectric films of varying thicknesses.

  11. Fabrication of sub-wavelength antireflective structure to enhance the efficiency of InGaAs solar cells

    Directory of Open Access Journals (Sweden)

    Yen-Yu Chou

    2014-08-01

    Full Text Available Large differences in the refractive index between semiconductors (Si, GaAs, etc. and air produces considerable Fresnel loss, which can seriously hinder the absorption of sunlight by photovoltaic solar cells. This study presents a cost-effective roller nanoimprinting technique for the fabrication of sub-wavelength structures (SWSs as an alternative to conventional anti-reflective coatings used to reduce reflectance in triple-junction InGaP/InGaAs/Ge solar cells. The proposed nanoimprinting technology uses a soft PDMS mold duplicated from a hard silicon template, which is fabricated using PS sphere lithography and dry etching processes. To evaluate the anti-reflective performance of SWSs, we employed rigorous coupled wave analysis (RCWA to simulate the propagation of electromagnetic plane waves in a GaAs substrate. Simulation results demonstrated a considerable reduction in reflectance resulting from a gradual change in the refractive index provided by SWSs. Photoelectric conversion efficiency was also increased.

  12. Key Durability Issues with Mullite-Based Environmental Barrier Coatings for Si-Based Ceramics

    Science.gov (United States)

    Lee, Kang N.

    2000-01-01

    Plasma-sprayed mullite (3Al2O3.2SiO2) and mullite/yttria-stabilized-zirconia (YSZ) dual layer coatings have been developed to protect silicon -based ceramics from environmental attack. Mullite-based coating systems show excellent durability in air. However, in combustion environments, corrosive species such as molten salt or water vapor penetrate through cracks in the coating and attack the Si-based ceramics along the interface. Thus the modification of the coating system for enhanced crack-resistance is necessary for long-term durability in combustion environments. Other key durability issues include interfacial contamination and coating/substrate bonding. Interfacial contamination leads to enhanced oxidation and interfacial pore formation, while a weak coating/substrate bonding leads to rapid attack of the interface by corrosive species, both of which can cause a premature failure of the coating. Interfacial contamination can be minimized by limiting impurities in coating and substrate materials. The interface may be modified to improve the coating/substrate bond.

  13. Study of novel rosin-based biomaterials for pharmaceutical coating.

    Science.gov (United States)

    Fulzele, Suniket V; Satturwar, Prashant M; Dorle, Avinash K

    2002-01-01

    The film forming and coating properties of Glycerol ester of maleic rosin (GMR) and Pentaerythritol ester of maleic rosin (PMR) were investigated. The 2 rosin-based biomaterials were initially characterized in terms of their physicochemical properties, molecular weight (Mw), and glass transition temperature (Tg). Films were produced by solvent evaporation technique on a mercury substrate. Dibutyl sebacate plasticized and nonplasticized films were characterized by mechanical (tensile zzzz strength, percentage elongation, and Young's modulus), water vapor transmission (WVT), and moisture absorption parameters. Plasticization was found to increase film elongation and decrease the Young's modulus, making the films more flexible and thereby reducing the brittleness. Poor rates of WVT and percentage moisture absorption were demonstrated by various film formulations. Diclofenac sodium-layered pellets coated with GMR and PMR film formulations showed sustained drug release for up to 10 hours. The release rate was influenced by the extent of plasticization and coating level. The results obtained in the study demonstrate the utility of novel rosin-based biomaterials for pharmaceutical coating and sustained-release drug delivery systems.

  14. Periodically Aligned Si Nanopillar Arrays as Efficient Antireflection Layers for Solar Cell Applications

    Directory of Open Access Journals (Sweden)

    Li Xiaocheng

    2010-01-01

    Full Text Available Abstract Periodically aligned Si nanopillar (PASiNP arrays were fabricated on Si substrate via a silver-catalyzed chemical etching process using the diameter-reduced polystyrene spheres as mask. The typical sub-wavelength structure of PASiNP arrays had excellent antireflection property with a low reflection loss of 2.84% for incident light within the wavelength range of 200–1,000 nm. The solar cell incorporated with the PASiNP arrays exhibited a power conversion efficiency (PCE of ~9.24% with a short circuit current density (JSC of ~29.5 mA/cm2 without using any extra surface passivation technique. The high PCE of PASiNP array-based solar cell was attributed to the excellent antireflection property of the special periodical Si nanostructure.

  15. Porous Nanomaterials for Ultrabroadband Omnidirectional Anti-Reflection Surfaces with Applications in High Concentration Photovoltaics

    KAUST Repository

    Yao, Yuan

    2016-12-06

    Materials for nanoporous coatings that exploit optimized chemistries and self-assembly processes offer capabilities to reach ≈98% transmission efficiency and negligible scattering losses over the broad wavelength range of the solar spectrum from 350 nm to 1.5 μm, on both flat and curved glass substrates. These nanomaterial anti-reflection coatings also offer wide acceptance angles, up to ±40°, for both s- and p-polarization states of incident light. Carefully controlled bilayer films have allowed for the fabrication of dual-sided, gradient index profiles on plano-convex lens elements. In concentration photovoltaics platforms, the resultant enhancements in the photovoltaics efficiencies are ≈8%, as defined by experimental measurements on systems that use microscale triple-junction solar cells. These materials and their applications in technologies that require control over interface reflections have the potential for broad utility in imaging systems, photolithography, light-emitting diodes, and display technologies.

  16. Sol-gel derived antireflective structures for applications in silicon solar cells

    Science.gov (United States)

    Karasiński, Paweł; Skolik, Marcin

    2016-12-01

    This work presents theoretical and experimental results of antireflective coatings (ARCs) obtained for applications in silicon solar cells. ARCs were derived from sol-gel process and dip-coated using silica (SiO2) and titania (TiO2). Theoretical results were obtained using 2×2 transfer matrix calculation method. Technological process of SiO2 and TiO2 thin film fabrication as well as measurement techniques are described in this paper. Strong correlation between theoretical and experimental data is demonstrated. It is shown, that weighted average reflection from a substrate can be reduced ten times with the use of SiO2/TiO2/Si double layer ARCs, when compared to a bare silica substrate.

  17. The Modification of the Acrylate Emulsion for Water-Based Coatings

    Institute of Scientific and Technical Information of China (English)

    Chen Wei-Feng; Fa-Ai Zhang

    2005-01-01

    @@ 1Introduction The developments of the environment friendly materials and technology are largely promoted recently.There also come some new kinds of coatings including water-based coating, powder coating, high-solid coating and UV-cured coating[1]. The emulsion polymerization is the main method for preparing the polymer for coatings. One of the most widely used polymers is acrylate resin which is not well in some properties, such as weather resistance, endurance and water resistance[2]. We hope to improve the various properties of the acrylic emulsion by adding silicone made from tetraethyl orthosilicate(TEOS), making it better applied in coating field.

  18. Performance Comparison of Steam-Based and Chromate Conversion Coatings on Aluminum Alloy 6060

    DEFF Research Database (Denmark)

    Din, Rameez Ud; Jellesen, Morten Stendahl; Ambat, Rajan

    2015-01-01

    In this study, oxide layers generated on aluminum alloy 6060(UNS A96060) using a steam-based process were compared with conventional chromate and chromate-phosphate conversion coatings. Chemical composition and microstructure of the conversion coatings were investigated and their corrosion...... performance was evaluated using potentio dynamic polarization, acetic acid salt spray, and filiform corrosion testing of powder coated specimens. The steam-based process resulted in homogenous growth of oxide layer and superior coverageover intermetallic particles when compared to chromate-based conversion...... coatings. The coating formed by steam showed improved corrosion resistance, while adhesion to powder coatingand filiform corrosion was comparable with chromate conversion coatings....

  19. Optical thin films and coatings from materials to applications

    CERN Document Server

    Flory, Francois

    2013-01-01

    Optical coatings, including mirrors, anti-reflection coatings, beam splitters, and filters, are an integral part of most modern optical systems. This book provides an overview of thin film materials, the properties, design and manufacture of optical coatings and their use across a variety of application areas.$bOptical coatings, including mirrors, anti-reflection coatings, beam splitters, and filters, are an integral part of most modern optical systems. Optical thin films and coatings provides an overview of thin film materials, the properties, design and manufacture of optical coatings and their use across a variety of application areas. Part one explores the design and manufacture of optical coatings. Part two highlights unconventional features of optical thin films including scattering properties of random structures in thin films, optical properties of thin film materials at short wavelengths, thermal properties and colour effects. Part three focusses on novel materials for optical thin films and coatings...

  20. High performance bio-based thermosets for composites and coatings

    Science.gov (United States)

    Paramarta, Adlina Ambeg

    In the recent decade, there has been increasing interest in using renewable feedstocks as chemical commodities for composites and coatings application. Vegetable oils are promising renewable resources due to their wide availability with affordable cost. In fact, the utilization of vegetable oils to produce composite and coatings products has been around for centuries; linseed oil was widely used for wide variety of paints. However, due to its chemical structure, the application of vegetable oils for high-performance materials is limited; and thus chemical modification is necessary. One of the modification approaches is by substituting the glycerol core in the triglycerides with sucrose to form sucrose esters of vegetable oil fatty acids, in which this resin possesses a higher number of functional group per molecule and a more rigid core. In this research, thermosets of highly functionalized sucrose esters of vegetable oils were developed. Two crosslinking methods of epoxidized surcrose soyate (ESS) resins were explored: direct polymerization with anhydride moieties for composite applications and Michael-addition reaction of acrylated-epoxidized sucrose soyate (AESS) for coatings applications. In the first project, it was shown that the reaction kinetics, thermal and mechanical properties of the materials can be tuned by varying the molar ratio between the epoxide and anhydride, plus the type and amount of catalyst. Furthermore, the toughness properties of the ESS-based thermosets can be improved by changing the type of anhydride crosslinkers and incorporating secondary phase rubbers. Then, in the second system, the epoxy functionality in the ESS was converted into acrylate group, which then crosslinked with amine groups through the Michael-addition reaction to produce coatings systems. The high number of functional groups and the fast reactivity of the crosslinker results in coatings that can be cured at ambient temperature, yet still possess moderately high glass

  1. Niobium based coatings for dental implants

    Energy Technology Data Exchange (ETDEWEB)

    Ramirez, G., E-mail: enggiova@hotmail.com [Instituto de Investigaciones en Materiales, Universidad Nacional Autonoma de Mexico, Circuito Exterior s/n, CU, Mexico D.F. 04510 (Mexico); Facultad de Quimica, Departamento de Ingenieria Quimica, Universidad Nacional Autonoma de Mexico, Mexico D.F. 04510 (Mexico); Rodil, S.E. [Instituto de Investigaciones en Materiales, Universidad Nacional Autonoma de Mexico, Circuito Exterior s/n, CU, Mexico D.F. 04510 (Mexico); Arzate, H. [Laboratorio de Biologia Celular y Molecular, Facultad de Odontologia, Universidad Nacional Autonoma de Mexico, CU, Mexico D.F. 04510 (Mexico); Muhl, S. [Instituto de Investigaciones en Materiales, Universidad Nacional Autonoma de Mexico, Circuito Exterior s/n, CU, Mexico D.F. 04510 (Mexico); Olaya, J.J. [Unidad de Materiales, Departamento de Ingenieria Mecanica y Mecatronica, Universidad Nacional de Colombia, Cra. 30 45-03 Bogota (Colombia)

    2011-01-15

    Niobium based thin films were deposited on stainless steel (SS) substrates to evaluate them as possible biocompatible surfaces that might improve the biocompatibility and extend the life time of stainless steel dental implants. Niobium nitride and niobium oxide thin films were deposited by reactive unbalanced magnetron sputtering under standard deposition conditions without substrate bias or heating. The biocompatibility of the surfaces was evaluated by testing the cellular adhesion and viability/proliferation of human cementoblasts during different culture times, up to 7 days. The response of the films was compared to the bare substrate and pieces of Ti6Al4V; the most commonly used implant material for orthopedics and osteo-synthesis applications. The physicochemical properties of the films were evaluated by different means; X-ray diffraction, Rutherford backscattering spectroscopy and contact angle measurements. The results suggested that the niobium oxide films were amorphous and of stoichiometric Nb{sub 2}O{sub 5} (a-Nb{sub 2}O{sub 5}), while the niobium nitride films were crystalline in the FCC phase (c-NbN) and were also stoichiometric with an Nb to N ratio of one. The biological evaluation showed that the biocompatibility of the SS could be improved by any of the two films, but neither was better than the Ti6Al4V alloy. On the other hand, comparing the two films, the c-NbN seemed to be a better surface than the oxide in terms of the adhesion and proliferation of human cemetoblasts.

  2. Versatile ferrofluids based on polyethylene glycol coated iron oxide nanoparticles

    Energy Technology Data Exchange (ETDEWEB)

    Brullot, W., E-mail: ward.brullot@fys.kuleuven.be [Department of Chemistry, Katholieke Universiteit Leuven, Celestijnenlaan 200D, 3001 Heverlee, Leuven (Belgium); Reddy, N.K. [Department of Chemical Engineering, Katholieke Universiteit Leuven, Willem de Croylaan 46, 3001 Heverlee, Leuven (Belgium); Wouters, J.; Valev, V.K.; Goderis, B. [Department of Chemistry, Katholieke Universiteit Leuven, Celestijnenlaan 200D, 3001 Heverlee, Leuven (Belgium); Vermant, J. [Department of Chemical Engineering, Katholieke Universiteit Leuven, Willem de Croylaan 46, 3001 Heverlee, Leuven (Belgium); Verbiest, T. [Department of Chemistry, Katholieke Universiteit Leuven, Celestijnenlaan 200D, 3001 Heverlee, Leuven (Belgium)

    2012-06-15

    Versatile ferrofluids based on polyethylene glycol coated iron oxide nanoparticles were obtained by a facile protocol and thoroughly characterized. Superparamagnetic iron oxide nanoparticles synthesized using a modified forced hydrolysis method were functionalized with polyethylene glycol silane (PEG silane), precipitated and dried. These functionalized particles are dispersable in a range of solvents and concentrations depending on the desired properties. Examples of tunable properties are magnetic behavior, optical and magneto-optical response, thermal features and rheological behavior. As such, PEG silane functionalized particles represent a platform for the development of new materials that have broad applicability in e.g. biomedical, industrial or photonic environments. Magnetic, optical, magneto-optical, thermal and rheological properties of several ferrofluids based on PEG coated particles with different concentrations of particles dispersed in low molecular mass polyethylene glycol were investigated, establishing the applicability of such materials. - Highlights: Black-Right-Pointing-Pointer Ferrofluids based on polyethylene glycol coated iron oxide nanoparticles. Black-Right-Pointing-Pointer Magnetic, optical, magneto-optical, thermal and rheological characterization of ferrofluids. Black-Right-Pointing-Pointer Tunable properties of versatile polyethylene glycol stabilized ferrofluids.

  3. A supercritical fluid-based coating technology. 3: preparation and characterization of bovine serum albumin particles coated with lipids.

    Science.gov (United States)

    Ribeiro Dos Santos, I; Richard, J; Thies, C; Pech, B; Benoit, J-P

    2003-01-01

    Solvent-free microparticles, loaded with bovine serum albumin as a model protein, were produced using a novel supercritical (SC) fluid-based coating technology. Coating material consists either of trimyristin (Dynasan 114) or of Gelucire 50-02. Microparticles obtained were characterized as regards their morphology, protein content and in vitro release profile. A discontinuous coating made of micro-needles of trimyristin led to an initial burst release of approximately 70% in 30 min. However, a prolonged release of the BSA could be achieved in a phosphate buffer solution at 37 degrees C over a 24 h period from particles coated with Gelucire 50-02. Furthermore, it was shown that BSA does not undergo any degradation after SC CO(2) treatment under the conditions used in the coating process.

  4. Method of coating an iron-based article

    Science.gov (United States)

    Magdefrau, Neal; Beals, James T.; Sun, Ellen Y.; Yamanis, Jean

    2016-11-29

    A method of coating an iron-based article includes a first heating step of heating a substrate that includes an iron-based material in the presence of an aluminum source material and halide diffusion activator. The heating is conducted in a substantially non-oxidizing environment, to cause the formation of an aluminum-rich layer in the iron-based material. In a second heating step, the substrate that has the aluminum-rich layer is heated in an oxidizing environment to oxidize the aluminum in the aluminum-rich layer.

  5. High performance coated board inspection system based on commercial components

    CERN Document Server

    Barjaktarovic, M; Radunovic, J

    2007-01-01

    This paper presents a vision system for defect (fault) detection on a coated board developed using three industrial firewire cameras and a PC. Application for image processing and system control was realized with the LabView software package. Software for defect detection is based on a variation of the image segmentation algorithm. Standard steps in image segmentation are modified to match the characteristics of defects. Software optimization was accomplished using SIMD (Single Instruction Multiple Data) technology available in the Intel Pentium 4 processors that provided real time inspection capability. System provides benefits such as: improvement in production process, higher quality of delivered coated board and reduction of waste. This was proven during successful exploitation of the system for more than a year.

  6. Coatings and Tints of Spectacle Lenses

    Directory of Open Access Journals (Sweden)

    H. Zeki Büyükyıldız

    2012-10-01

    Full Text Available Spectacle lenses are made of mineral or organic (plastic materials. Various coatings and tints are applied to the spectacle lenses according to the characteristic of the lens material, and for the personal needs and cosmetic purpose. The coatings may be classified in seven groups: 1 Anti-reflection coatings, 2 Hard coatings, 3 Clean coat, 4 Mirror coatings, 5 Color tint coating (one of coloring processes, 6 Photochromic coating (one of photochromic processes, and 7 Anti-fog coatings. Anti-reflection coatings reduce unwanted reflections from the lens surfaces and increase light transmission. Hard coatings are applied for preventing the plastic lens surface from scratches and abrasion. Hard coatings are not required for the mineral lenses due to their hardness. Clean coat makes the lens surface smooth and hydrophobic. Thus, it prevents the adherence of dust, tarnish, and dirt particles on the lens surface. Mirror coatings are applied onto the sunglasses for cosmetic purpose. Color tinted and photochromic lenses are used for sun protection and absorption of the harmful UV radiations. Anti-fog coatings make the lens surface hydrophilic and prevent the coalescence of tiny water droplets on the lens surface that reduces light transmission. (Turk J Ophthalmol 2012; 42: 359-69

  7. Simple, Fast, and Cost-Effective Fabrication of Wafer-Scale Nanohole Arrays on Silicon for Antireflection

    Directory of Open Access Journals (Sweden)

    Di Di

    2014-01-01

    Full Text Available A simple, fast, and cost-effective method was developed in this paper for the high-throughput fabrication of nanohole arrays on silicon (Si, which is utilized for antireflection. Wafer-scale polystyrene (PS monolayer colloidal crystal was developed as templates by spin-coating method. Metallic shadow mask was prepared by lifting off the oxygen etched PS beads from the deposited chromium film. Nanohole arrays were fabricated by Si dry etching. A series of nanohole arrays were fabricated with the similar diameter but with different depth. It is found that the maximum depth of the Si-hole was determined by the diameter of the Cr-mask. The antireflection ability of these Si-hole arrays was investigated. The results show that the reflection decreases with the depth of the Si-hole. The deepest Si-hole arrays show the best antireflection ability (reflection 600 nm, which was about 28 percent of the nonpatterned silicon wafer’s reflection. The proposed method has the potential for high-throughput fabrication of patterned Si wafer, and the low reflectivity allows the application of these wafers in crystalline silicon solar cells.

  8. CORROSION BEHAVIOR OF A CONVERSION COATING BASED ON ZIRCONIUM AND COLORANTS ON GALVANIZED STEEL BY ELECTRODEPOSITION

    Directory of Open Access Journals (Sweden)

    Josiane Soares Costa

    2015-06-01

    Full Text Available Corrosion performance of Zr-based coating on substrates obtained by zinc electrodeposition in an alkaline bath is compared to chromate coatings (Cr III and Cr VI. The “nano Zr” is a conversion coating formed by immersion in a hexafluorozirconic acid solution. Since the “nano Zr” coating is transparent, the addiction of a colorant provides color to the surface. In this case, the colorant, when applied after the conversion coating, conferred the yellow color to the surface. The coating produced improves the corrosion protection of the substrate. For this study the samples were analyzed by electrochemical impedance spectroscopy (EIS and accelerated corrosion test in a humidity chamber. The results showed similar behaviors between the “nano Zr”, colorant and the chromate (Cr III coating. Therefore this kind of conversion coating is a promising substitute for chromate coatings.

  9. Si/PEDOT:PSS Hybrid Solar Cells with Advanced Antireflection and Back Surface Field Designs

    Science.gov (United States)

    Sun, Yiling; Yang, Zhenhai; Gao, Pingqi; He, Jian; Yang, Xi; Sheng, Jiang; Wu, Sudong; Xiang, Yong; Ye, Jichun

    2016-08-01

    Molybdenum oxide (MoO3) is one of most suitable antireflection (AR) layers for silicon/poly(3,4-ethylenedioxythiophene):poly(styrenesulfonate) (Si/PEDOT:PSS) hybrid solar cells due to its well-matched refractive index (2.1). A simulation model was employed to predict the optical characteristics of Si/PEDOT:PSS hybrid solar cells with the MoO3 layers as antireflection coatings (ARCs), as well as to analyze the loss in current density. By adding an optimum thickness of a 34-nm-thick ARC of MoO3 on the front side and an effective rear back surface field (BSF) of phosphorus-diffused N + layer at the rear side, the hybrid cells displayed higher light response in the visible and near infrared regions, boosting a short-circuit current density ( J sc) up to 28.7 mA/cm2. The average power conversion efficiency (PCE) of the Si/PEDOT:PSS hybrid solar cells was thus increased up to 11.90 %, greater than the value of 9.23 % for the reference devices.

  10. Microstructural features and mechanical properties of a cobalt-based laser coating

    NARCIS (Netherlands)

    Mol van Otterloo, J.L.de; de Hosson, J.T.M.

    1997-01-01

    Electron microscopy, mechanical hardness measurements and pin-on-disc wear experiments were carried out on a laser-coated cobalt based Stellite alloy. It was found that with optimum laser parameters a poreless coating with a hardness of 11.3 GPa can be attained. The mechanical properties of the coat

  11. Reflective solar coatings. (Latest citations from the NTIS bibliographic database). Published Search

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    1997-07-01

    The bibliography contains citations concerning the research and development of solar reflective coatings. The use of reflective and antireflective coatings in solar mirrors, collectors, cells, and laser windows is discussed. Corrosion protection and protective coatings are emphasized. (Contains 50-250 citations and includes a subject term index and title list.) (Copyright NERAC, Inc. 1995)

  12. Gas Sensors Based on Coated and Doped Carbon Nanotubes

    Science.gov (United States)

    Li, Jing; Meyyappan, Meyya

    2008-01-01

    Efforts are underway to develop inexpensive, low-power electronic sensors, based on single-walled carbon nanotubes (SWCNTs), for measuring part-per-million and part-per-billion of selected gases (small molecules) at room temperature. Chemically unmodified SWCNTs are mostly unresponsive to typical gases that one might wish to detect. However, the electrical resistances of SWCNTs can be made to vary with concentrations of gases of interest by coating or doping the SWCNTs with suitable materials. Accordingly, the basic idea of the present development efforts is to incorporate thus-treated SWCNTs into electronic devices that measure their electrical resistances.

  13. The base metal of the oxide-coated cathode

    Energy Technology Data Exchange (ETDEWEB)

    Poret, F. [Thomson, S.B.U. Displays, Electron Optics Laboratory, Avenue du General de Gaulle, 21110 Genlis (France)]. E-mail: fabian.poret@thomson.net; Roquais, J.M. [Thomson, S.B.U. Displays, Electron Optics Laboratory, Avenue du General de Gaulle, 21110 Genlis (France)

    2005-09-15

    The oxide-coated cathode has been the most widely used electron emitter in vacuum electronic devices. From one manufacturing company to another the emissive oxide is either a double-Ba, Sr-or a triple-Ba, Sr, Ca-oxide, having always the same respective compositions. Conversely, the base metal composition is very often proprietary because of its importance in the cathode emission performances. The present paper aims at explaining the operation of the base metal through a review. After a brief introduction, the notion of activator is detailed along with their diffusivities and their associated interfacial compounds. Then, the different cathode life models are described prior to few comments on the composition choice of a base metal. Finally, the specificities of the RCA/Thomson 'bimetal' base metal are presented with a discussion on the optimized composition choice illustrated by a long-term life-test of five different melts.

  14. Effective antireflection properties of porous silicon nanowires for photovoltaic applications

    KAUST Repository

    Najar, Adel

    2013-01-01

    Porous silicon nanowires (PSiNWs) have been prepared by metal-assisted chemical etching method on the n-Si substrate. The presence of nano-pores with pore size ranging between 10-50nm in SiNWs was confirmed by electron tomography (ET) in the transmission electron microscope (TEM). The PSiNWs give strong photoluminescence peak at red wavelength. Ultra-low reflectance of <5% span over wavelength 250 nm to 1050 nm has been measured. The finite-difference time-domain (FDTD) method has been employed to model the optical reflectance for both Si wafer and PSiNWs. Our calculation results are in agreement with the measured reflectance from nanowires length of 6 µm and 60% porosity. The low reflectance is attributed to the effective graded index of PSiNWs and enhancement of multiple optical scattering from the pores and nanowires. PSiNW structures with low surface reflectance can potentially serve as an antireflection layer for Si-based photovoltaic devices.

  15. Fabrication of Antireflective Sub-Wavelength Structures on Silicon Nitride Using Nano Cluster Mask for Solar Cell Application

    Directory of Open Access Journals (Sweden)

    Lin Men-Ku

    2009-01-01

    Full Text Available Abstract We have developed a simple and scalable approach for fabricating sub-wavelength structures (SWS on silicon nitride by means of self-assembled nickel nanoparticle masks and inductively coupled plasma (ICP ion etching. Silicon nitride SWS surfaces with diameter of 160–200 nm and a height of 140–150 nm were obtained. A low reflectivity below 1% was observed over wavelength from 590 to 680 nm. Using the measured reflectivity data in PC1D, the solar cell characteristics has been compared for single layer anti-reflection (SLAR coatings and SWS and a 0.8% improvement in efficiency has been seen.

  16. Performance enhancement of pc-Si solar cells through combination of anti-reflection and light-trapping: Functions of AAO nano-grating

    Science.gov (United States)

    Wu, Lei; Zhang, Haiming; Qin, Feifei; Bai, Xiaogang; Ji, Ziye; Huang, Dan

    2017-02-01

    Anodic aluminium oxide (AAO) nanogratings are experimentally applied to polycrystalline silicon (pc-Si) solar cells at front surface to improve the light coupling. On the basis of the Fresnel Reflection Principle, the primary reflection loss can be reduced by multi-layer dielectric film with varing refactive index. And this multi-layer film is regarded as anti-reflection coating. An efficient light-trapping structure is significant in absorption enhancement of long wavelength band (around 900-1100 nm) for silicon solar cells. In this paper, we put AAO nanogratings on the front side of pc-Si solar cells to serve as anti-reflecting coating and light-trapping structure. The operation leads to light absorption enhancement eventually. Thanks to AAO nano-grating's structure parameters, the anti-reflecting and light-trapping effects are changeable. This is discussed in three aspects: AAO lattice period, AAO thickness and its pore diameter. Optical interaction between AAO nanograting and Ag electrodes is also discussed. We find an increase of short-circuit current density (1.32 mA/cm2) with SiNx:H/AAO complex coating. The relative power conversion efficiency obtains a growth about 2.2% points. Additionally, AAO nanogratings may facilitate carrier separation. This improves the performance of pc-Si solar cells in electrical aspect.

  17. Development of wear-resistant coatings for cobalt-base alloys

    Energy Technology Data Exchange (ETDEWEB)

    Cockeram, B.V.

    1999-03-01

    The costs and hazards resulting from nuclear plant radiation exposure with activated cobalt wear debris could potentially be reduced by covering the cobalt-base materials with a wear resistant coating. However, the hardnesses of many cobalt-base wear alloys are significantly lower than conventional PVD hard coatings, and mechanical support of the hard coating is a concern. Four approaches have been taken to minimize the hardness differences between the substrate and PVD hard coating: (1) use a thin Cr-nitride hard coating with layers that are graded with respect to hardness, (2) use a thicker, multilayered coating (Cr-nitride or Zr-nitride) with graded layers, (3) use nitriding to harden the alloy subsurface followed by application of a multilayered coating of Cr-nitride, and (4) use of nitriding alone. Since little work has been done on application of PVD hard coatings to cobalt-base alloys, some details on process development and characterization of the coatings is presented. Scratch testing was used to evaluate the adhesion of the different coatings. A bench-top rolling contact test was used to evaluate the wear resistance of the coatings. The test results are discussed, and the more desirable coating approaches are identified.

  18. A corrosion resistant cerium oxide based coating on aluminum alloy 2024 prepared by brush plating

    Energy Technology Data Exchange (ETDEWEB)

    Tang Junlei; Han Zhongzhi [School of Materials Science and Engineering, Beijing University of Chemical Technology, Beijing 100029 (China); Zuo Yu, E-mail: zuoy@mail.buct.edu.cn [School of Materials Science and Engineering, Beijing University of Chemical Technology, Beijing 100029 (China); Tang Yuming [School of Materials Science and Engineering, Beijing University of Chemical Technology, Beijing 100029 (China)

    2011-01-15

    Cerium oxide based coatings were prepared on AA2024 Al alloy by brush plating. The characteristic of this technology is that hydrogen peroxide, which usually causes the plating solution to be unstable, is not necessary in the plating electrolyte. The coating showed laminated structures and good adhesive strength with the substrate. X-ray diffraction and X-ray photoelectron spectroscopy analysis showed that the coatings were composed of Ce(III) and Ce(IV) oxides. The brush plated coatings on Al alloys improved corrosion resistance. The influence of plating parameters on structure and corrosion resistance of the cerium oxide based coating was studied.

  19. The hardness, adhesion, and wear resistance of coatings developed for cobalt-base alloys

    Energy Technology Data Exchange (ETDEWEB)

    Cockeram, B.V.; Wilson, W.L.

    2000-05-01

    One potential approach for reducing the level of nuclear plant radiation exposure that results from activated cobalt wear debris is the use of a wear resistant coating. However, large differences in stiffness between a coating/substrate can result in high interfacial stresses that produce coating de-adhesion when a coated substrate is subjected to high stress wear contact. Scratch adhesion and indentation tests have been used to identify four promising coating processes [1,2]: (1) the use of a thin Cr-nitride coating with a hard and less-stiff interlayer, (2) the use of a thick, multilayered Cr-nitride coating with graded layers, (3) use of the duplex approach, or nitriding to harden the material subsurface followed by application of a multilayered Cr-nitride coating, and (4) application of nitriding alone. The processing, characterization, and adhesion of these coating systems are discussed. The wear resistance and performance has been evaluated using laboratory pin-on-disc, 4-ball, and high stress rolling contact tests. Based on the results of these tests, the best coating candidate from the high-stress rolling contact wear test was the thin duplex coating, which consists of ion nitriding followed deposition of a thin Cr-nitride coating, while the thin Cr-nitride coating exhibited the best results in the 4-ball wear test.

  20. ZnO Coated Nanospring-Based Gas Sensors

    Science.gov (United States)

    Bakharev, Pavel Viktorovich

    . The experimental and computational analyses of the sensing properties of the 3-D (nanospring-based) and flat thin films structures show that the complexity and periodic boundary conditions of the nanospring-based devices result in a lower detection limit, while flat thin films exhibit higher sensitivity to small analyte concentration fluctuations. Our analysis shows that the productive approach to fabrication of integrated sensors (electronic noses) is to use both the structures (3D and flat geometries) as the receptors for a prompt and reliable detection and recognition of the target chemical compounds. Analog lock-in amplifier (LIA) AC measurements of the electrical response have been performed to significantly improve the signal-to-noise ratio (SNR) and reduce the detection limit of the single ZnO coated nanospring chemiresistor from the ppm to the ppb analyte concentration ranges. The LIA-based sensor signal recognition technique has shown to extend the capabilities of the gas sensor array for a linear discrimination analysis (LDA), an independent component analysis (ICA), a principal component analysis (PCA) and other multiple odor recognition methods.

  1. Structural investigation of the zirconium-titanium based amino trimethylene phosphonate hybrid coating on aluminum alloy

    Institute of Scientific and Technical Information of China (English)

    Shuanghong WANG; Changsheng LIU; Fengjun SHAN

    2009-01-01

    A zirconium-titanium based amino trimethylene phosphonate hybrid coating on AA6061 aluminum alloys was formed by dipping in a fluorotitanate/zirconate acid and amino trimethylene phosphonic acid (ATMP) solution for improving the lacquer adhesion and corrosion resistance as a substitute of chromate coatings. The morphol-ogy and structure of the hybrid coating were studied by means of scanning electror microscopy (SEM) and atomic force microscopy (AFM). The surface compositior and structure characteristics were also investigated by means of X-ray photoelectron spectroscopy (XPS) and Fourier transformation infra-red spectroscopy (FTIR). The results of SEM and AFM show that the hybrid coating present piece particle distrib-ution which is much denser than that of the zirconium-titanium coating. The results of XPS and FTIR indicate that the hybrid coating is a hybrid composite structure composed of both the zirconium-titanium and amino trimethylene phosphonate coat-ings.

  2. An effective reflectance method for designing broadband antireflection films coupled with solar cells

    Institute of Scientific and Technical Information of China (English)

    Zhan Feng; He Ji-Fang; Shang Xiang-Jun; Li Mi-Feng; Ni Hai-Qiao; Xu Ying-Qiang; Niu Zhi-Chuan

    2012-01-01

    The solar spectrum covers a broad wavelength range,which requires that antireflection coating (ARC) is effective over a relatively wide wavelength range for more incident light coming into the cell.In this paper,we present two methods to measure the composite reflection of SiO2/ZnS double-layer ARC in the wavelength ranges of 300-870 nm (dualjunction) and 300-1850 nm (triple-junction),under the solar spectrum AM0.In order to give sufficient consideration to the ARC coupled with the window layer and the dispersion effect of the refractive index of each layer,we use multidimensional matrix data for reliable simulation.A comparison between the results obtained from the weighted-average reflectance (WAR) method commonly used and that from the effective-average reflectance (EAR) method introduced here shows that the optimized ARC through minimizing the effective-average reflectance is convenient and available.

  3. Thermal Cycling Assessment of Steel-Based Thermal Barrier Coatings for Al Protection

    Science.gov (United States)

    Poirier, Dominique; Lamarre, Jean-Michel; Legoux, Jean-Gabriel

    2015-01-01

    There is a strong interest from the transportation industry to achieve vehicle weight reduction through the replacement of steel components by aluminum parts. For some applications, aluminum requires protective coatings due to its limited wear and lower temperature resistance compared to steel. The objective of this study was to assess the potential of amorphous-type plasma-sprayed steel coatings and conventional arc-sprayed steel coatings as thermal barrier coatings, mainly through the evaluation of their spalling resistance under thermal cycling. The microstructures of the different coatings were first compared via SEM. The amorphicity of the coatings produced via plasma spraying of specialized alloyed steel and the crystalline phases of the conventional arc-sprayed steel coatings were confirmed through x-ray diffraction. The thermal diffusivity of all coatings produced was measured to be about a third of that of bulk stainless steel. Conventional arc-sprayed steel coatings typically offered better spalling resistance under thermal cycling than steel-based amorphous coatings due probably to their higher initial bond strength. However, the presence of vertical cracks in the steel-based amorphous coatings was found to have a beneficial effect on their thermal cycling resistance. The amorphous plasma-sprayed steel coatings presented indications of recrystallization after their exposure to high temperature.

  4. Evolution of structure and infrared radiation properties for ferrite-based amorphous coating

    Energy Technology Data Exchange (ETDEWEB)

    Lu, Lei [State Key Laboratory of Refractories and Metallurgy, Wuhan University of Science and Technology, Wuhan 430081 (China); Key Laboratory for Ferrous Metallurgy and Resources Utilization of Ministry of Education, Wuhan University of Science and Technology, Wuhan 430081 (China); Fan, Xi’an, E-mail: groupfxa@163.com [State Key Laboratory of Refractories and Metallurgy, Wuhan University of Science and Technology, Wuhan 430081 (China); Key Laboratory for Ferrous Metallurgy and Resources Utilization of Ministry of Education, Wuhan University of Science and Technology, Wuhan 430081 (China); Zhang, Jianyi [State Key Laboratory of Refractories and Metallurgy, Wuhan University of Science and Technology, Wuhan 430081 (China); Key Laboratory for Ferrous Metallurgy and Resources Utilization of Ministry of Education, Wuhan University of Science and Technology, Wuhan 430081 (China); Hu, Xiaoming [Suzhou Sagreon New Materials Co., Ltd, Zhangjiagang 215625 (China); Li, Guangqiang; Zhang, Zhan [State Key Laboratory of Refractories and Metallurgy, Wuhan University of Science and Technology, Wuhan 430081 (China); Key Laboratory for Ferrous Metallurgy and Resources Utilization of Ministry of Education, Wuhan University of Science and Technology, Wuhan 430081 (China)

    2014-10-15

    Highlights: • The ferrite-based amorphous infrared radiation coating was prepared by plasma spraying. • The coating could keep amorphous structure when the temperature was below 700 °C. • The amorphous structure can improve the emissivity of ferrite-based coatings. • The amorphous coating exhibited a higher emissivity than that by brushing process. • The coating has an excellent thermal shock resistance and can work at 1000 °C. - Abstract: The ferrite-based amorphous coatings with high infrared radiation properties have been successfully prepared on the surface of carbon steel substrate by plasma spraying process. The phase, morphology, microstructure, thermal behavior and infrared emissivity were determined by X-ray diffraction, scanning electron microscopy, differential scanning calorimetry and infrared spectroscopy. The prepared coating could keep amorphous structure when the ambient temperature was below 700 °C and it would crystallize gradually with further increasing the temperature. The amorphous structure is confirmed to be constructive for improving the emissivity of ferrite-based coatings, especially in the 3–8 μm band. The emissivity of the amorphous coating obtained by plasma spraying was over 0.8 in 3–8 μm band at 800 °C, which was higher than that of the coating with same composition prepared by conventional brushing method. The excellent thermal shock resistance of the coatings makes them to be good candidates for sensible energy-saving materials, which could work for long term at 1000 °C.

  5. Novel Surface Coating System Based on Maleated Shellac

    OpenAIRE

    Hasmukh S. Patel; Sumeet J. Patel

    2010-01-01

    Shellac a natural forest product was reacted with various proportion of maleic anhydride. The resulted maleated shellac samples were designated as (MS-1 to 3) and applied for the preparation of surface coating material. Thus various compositions of coating materials were prepared by varying the contents of MS and commercial grades of acrylic resins (AR). The coating materials were applied on substrates like plaster of paris, cement and limed surface. All the coating showed film performance wi...

  6. High Temperature coatings based on β-NiAI

    Energy Technology Data Exchange (ETDEWEB)

    Severs, Kevin [Iowa State Univ., Ames, IA (United States)

    2012-01-01

    High temperature alloys are reviewed, focusing on current superalloys and their coatings. The synthesis, characerization, and oxidation performance of a NiAl–TiB2 composite are explained. A novel coating process for Mo–Ni–Al alloys for improved oxidation performance is examined. The cyclic oxidation performance of coated and uncoated Mo–Ni–Al alloys is discussed.

  7. Cerium-based conversion coatings on magnesium alloys

    Science.gov (United States)

    Castano Londono, Carlos Eduardo

    This research is primarily focused on gaining a better understanding of the deposition and corrosion behavior of cerium-based conversion coatings (CeCCs) on AZ31B and AZ91D Mg alloys. Deposition of homogenous and protective CeCCs was highly dependent on the surface preparation steps. The best results were obtained when Mg samples underwent grinding, acid cleaning, and alkaline cleaning processes. This reduced the number of active cathodic sites and promoted the formation of a protective Al-rich Mg oxide/hydroxide layer. Electrochemical properties of the CeCCs were also strongly correlated with morphological, microstructural, and chemical characteristics. Protective CeCCs were deposited on both AZ31 and AZ91 Mg alloys using a range of deposition times (5 to 180 s) and temperatures (10 to 80 °C). However, shorter deposition times (5 s) and lower deposition temperatures (~10 °C) showed higher impedance and longer bath stability than other deposition conditions. The increase in impedance was related with fewer cracks and smaller nodule sizes. Additional investigations of post-treated CeCCs exposed to NaCl environments showed an increased in the total impedance. The increase in corrosion protection of the CeCCs was associated with an overall increase in coating thickness from 400 to 800 nm. A microstructural evolution from ~3 nm nodular nanocrystals of CeO2/CePO4*H2O embedded in an amorphous matrix to >50 nm CePO4*H2O nanocrystals was responsible for the electrochemically active corrosion protection. Exposure of CeCCs to sunlight in humid environments promoted the reduction of Ce(IV) into Ce(III) species compared to unexposed coatings. This reduction process was related with photocatalytic water oxidation reaction.

  8. Scratch Behaviors of Cr-Coated Zr-Based Fuel Claddings for Accident-Tolerant Fuels

    Energy Technology Data Exchange (ETDEWEB)

    Lee, Young-Ho; Kim, Il-Hyun; Kim, Hyun-Gil; Kim, Hyung-Kyu; Koo, Yang-Hyun [Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of)

    2015-10-15

    As the progression of Fukushima accident is worsened by the runaway reaction at a high temperature above 1200 .deg. C, it is essential to ensure the stabilities of coating layers on conventional Zr-based alloys during normal operations as well as severe accident conditions. This is because the failures of coating layer result in galvanic corrosion phenomenon by potential difference between coating layer and Zr alloy. Also, it is possible to damage the coating layer during handling and manufacturing process by contacting structural components of a fuel assembly. So, adhesion strength is one of the key factors determining the reliability of the coating layer on conventional Zr-based alloy. In this study, two kinds of Cr-coated Zr-based claddings were prepared using arc ion plating (AIP) and direct laser (DL) coating methods. The objective is to evaluate the scratch deformation behaviors of each coating layers on Zr alloys. Large area spallation below normal load of about 15 N appeared to be the predominant mode of failure in the AIP coating during scratch test. However, no tensile crack were found in entire stroke length. In DL coating, small plastic deformation and grooving behavior are more dominant scratching results. It was observed that the change of the slope of the COF curve did not coincide with the failure of coating layer.

  9. Research on Laser Cladded Nickel Based Nanometer Tungsten Carbide Composite Coating

    Institute of Scientific and Technical Information of China (English)

    ZHANG Guang-jun; DAI Jian-qiang; WANG Hui-ping; YAN Min-jie; XI Wen-long; ZOU Chang-gu; GE Da-fang

    2004-01-01

    CO2 laser is adopted on the surface of austenitic stainless steel (1Cr18Ni9) to clad nickel based nanometer WC/Co composite coating. SEM, EDAX, XRD, AFM and Scratch Testers are adopted to conduct analysis and research on the microstructure, composition, phase and bonding strength of the coating. Results indicate that the microstructure of coating is metallurgically bonded with stainless steel base, eliminating porosities and cracks. The coating has a considerable quantity of nanometer particles visible with a granularity ≤ 100nm under a nanoscope atomic microscope. The bonding strength of the laser cladded coating is remarkably improved respectively compared with conventional hot-sprayed coating and spray welding. The nanometer effect of nanometer WC/Co introduced into the coating plays an important role in the laser cladding processes.

  10. Research on Laser Cladded Nickel Based Nanometer Tungsten Carbide Composite Coating

    Institute of Scientific and Technical Information of China (English)

    ZHANGGuang-jun; DAIJian-qiang; WANGHui-ping; YANMin-jie; XIWen-long; ZOUChang-gu; GEDa-fang

    2004-01-01

    CO2 laser is adopted on the surface of austenitic stainless steel (1Cr18Ni9) to clad nickel based nanometer WC/Co composite coating. SEM, EDAX, XRD, AFM and Scratch Testers are adopted to conduct analysis and research on the microstructure, composition, phase and bonding strength of the coating. Results indicate that the microstructure of coating is metallurgically bonded with stainless steel base, eliminating porosities and cracks. The coating has a considerable quantity of nanometer particles visible with a granularity ≤100nm under a nanoscope atomic microscope. The bonding strength of the laser cladded coating is remarkably improved respectively compared with conventional hot-sprayed coating and spray welding. The nanometer effect of nanometer WC/Co introduced into the coating plays an important role in the laser cladding processes.

  11. The influence of the base material surface preparation on the properties of thermally sprayed coatings

    Directory of Open Access Journals (Sweden)

    V. Marušić

    2010-01-01

    Full Text Available Using specimens, a research was conducted to determine the influence of the base material surface preparation for 42CrMo4 on the final coating, prior to actual thermal spraying. During thermal spraying, an Al-Ni-alloy was used as an interlayer before the actual coating with Cr-Mo-Ni. The surface hardness and the hardness distribution across the thickness of the sprayed coating were measured and the structure of respective sprayed coatings was photographed. A comparison of experimental results enabled the identification of the particular material preparation method with an optimal ratio of the satisfactory coating thickness and its hardness.

  12. Iron-Based Amorphous Coatings Produced by HVOF Thermal Spray Processing-Coating Structure and Properties

    Energy Technology Data Exchange (ETDEWEB)

    Beardsley, M B

    2008-03-26

    The feasibility to coat large SNF/HLW containers with a structurally amorphous material (SAM) was demonstrated on sub-scale models fabricated from Type 316L stainless steel. The sub-scale model were coated with SAM 1651 material using kerosene high velocity oxygen fuel (HVOF) torch to thicknesses ranging from 1 mm to 2 mm. The process parameters such as standoff distance, oxygen flow, and kerosene flow, were optimized in order to improve the corrosion properties of the coatings. Testing in an electrochemical cell and long-term exposure to a salt spray environment were used to guide the selection of process parameters.

  13. Multifunctional methacrylate-based coatings for glass and metal surfaces

    Science.gov (United States)

    Pospiech, Doris; Jehnichen, Dieter; Starke, Sandra; Müller, Felix; Bünker, Tobias; Wollenberg, Anne; Häußler, Liane; Simon, Frank; Grundke, Karina; Oertel, Ulrich; Opitz, Michael; Kruspe, Rainer

    2017-03-01

    In order to prevent freshwater biofouling glass and metal surfaces were coated with novel transparent methacrylate-based copolymers. The multifunctionality of the copolymers, such as adhesion to the substrate, surface polarity, mechanical long-term stability in water, and ability to form metal complexes was inserted by the choice of suitable comonomers. The monomer 2-acetoacetoxy ethyl methacrylate (AAMA) was used as complexing unit to produce copper(II) complexes in the coating's upper surface layer. The semifluorinated monomer 1H,1H,2H,2H-perfluorodecyl methacrylate was employed to adjust the surface polarity and wettability. Comprehensive surface characterization techniques, such as X-ray photoelectron spectroscopy (XPS) and contact angle measurements showed that surface compositions and properties can be easily adjusted by varying the concentrations of the comonomers. The formation of copper(II) complexes along the copolymer chains and their stability against washing out with plenty of water was proven by XPS. Copolymers containing semifluorinated comonomers significantly inhibited the growth of Achnanthidium species. Copolymers with copper-loaded AAMA-sequences were able to reduce both the growth of Achnanthidium spec. and Staphylococcus aureus.

  14. Correlating coating characteristics with the performance of drug-coated balloons--a comparative in vitro investigation of own established hydrogel- and ionic liquid-based coating matrices.

    Directory of Open Access Journals (Sweden)

    Sebastian Kaule

    Full Text Available Drug-coated balloons (DCB, which have emerged as a therapeutic alternative to drug-eluting stents in percutaneous cardiovascular intervention, are well described with regard to clinical efficacy and safety within a number of clinical studies. In vitro studies elucidating the correlation between coating additive and DCB performance are however rare but considered important for the understanding of DCB requirements and the improvement of established DCB. In this regard, we examined three different DCB-systems, which were developed in former studies based on the ionic liquid cetylpyridinium salicylate, the body-own hydrogel hyaluronic acid and the pharmaceutically well-established hydrogel polyvinylpyrrolidone, considering coating morphology, coating thickness, drug-loss, drug-transfer to the vessel wall, residual drug-concentration on the balloon surface and entire drug-load during simulated use in an in vitro vessel model. Moreover, we investigated particle release of the different DCB during simulated use and determined the influence of the three coatings on the mechanical behavior of the balloon catheter. We could show that coating characteristics can be indeed correlated with the performance of DCB. For instance, paclitaxel incorporation in the matrix can reduce the drug wash-off and benefit a high drug transfer. Additionally, a thin coating with a smooth surface and high but delayed solubility can reduce drug wash-off and decrease particle burden. As a result, we suggest that it is very important to characterize DCB in terms of mentioned properties in vitro in addition to their clinical efficacy in order to better understand their function and provide more data for the clinicians to improve the tool of DCB in coronary angioplasty.

  15. Development of wear-resistant coatings for cobalt-base alloys

    Energy Technology Data Exchange (ETDEWEB)

    Cockeram, B.V.

    1999-10-22

    The level of nuclear plant radiation exposure due to activated cobalt wear debris could potentially be reduced by covering the cobalt-base materials with a wear resistant coating. Laboratory pin-on-disc and rolling contact wear tests were used to evaluate the wear performance of several coatings. Based on the results of these tests, multilayer Cr-nitride coatings and ion nitriding are the most promising approaches.

  16. Fabrication and microstructure of Fe-based amorphous composite coatings by laser cladding

    Institute of Scientific and Technical Information of China (English)

    Zhu Qingjun; Zou Zengda; Qu Shiyao; Wang Xinhong

    2008-01-01

    Fe-based amorphous composite coatings were fabricated on AISI 1045 steel by laser cladding. The results of the X-ray diffraction and transmission electron microscopy analyses show the coating is composed of an amorphous phase in majority and a nanocrystalline phase in minority. Phase composition of the coating changes along the depth of the coating. The reasonable scanning speed for fabricating an amorphous composite coating is 3 500mm/min when the laser power is 4 800W and the laser beam diameter is 2mm. If the scanning speed is lower than 3 500mm/min, the intensity of the two main diffraction peaks in X-ray diffraction patterns of the coatings decreases with the scanning speeds increasing. At the same time, a broad halo peak emerges and enlarges. High laser power and fast scanning speed are the essential conditions of amorphization. The coating exhibits high microhardness.

  17. Gelatin-Based Films and Coatings for Food Packaging Applications

    Directory of Open Access Journals (Sweden)

    Marina Ramos

    2016-09-01

    Full Text Available This review discusses the latest advances in the composition of gelatin-based edible films and coatings, including nanoparticle addition, and their properties are reviewed along their potential for application in the food packaging industry. Gelatin is an important biopolymer derived from collagen and is extensively used by various industries because of its technological and functional properties. Nowadays, a very wide range of components are available to be included as additives to improve its properties, as well as its applications and future potential. Antimicrobials, antioxidants and other agents are detailed due to the fact that an increasing awareness among consumers regarding healthy lifestyle has promoted research into novel techniques and additives to prolong the shelf life of food products. Thanks to its ability to improve global food quality, gelatin has been particularly considered in food preservation of meat and fish products, among others.

  18. Tribological properties of high velocity arc sprayed Fe-Al based composite coatings at elevated temperature

    Institute of Scientific and Technical Information of China (English)

    ZHANG Wei; ZHANG Shu; XU Wei-pu; ZU Zi-xin; XU Bin-shi

    2004-01-01

    Fe-Al based intermetallic composite coatings were in-situ synthesized using Fe-Al/Cr3C2 or Fe-Al/WC cored wires and high velocity are spraying (HVAS) technology. The tribological properties of the Fe-Al based intermetallic composite coatings were investigated using a ball-on-disc tribotester from room temperature to 650 ℃. The results show that the coatings have relatively high bond strength and micro-hardness. The tribological properties of Fe-Al/Cr3C2 and Fe-Al/WC composite coatings were further analyzed and compared. Low and stable wear rates of the Fe-Al based intermetallic composite coatings were indicated from room temperature to 650 ℃. The excellent wear resistance of the composite coatings in high temperature was discussed.

  19. Fabrication of robust and thermally stable superhydrophobic nanocomposite coatings based on thermoplastic polyurethane and silica nanoparticles

    Energy Technology Data Exchange (ETDEWEB)

    Seyfi, Javad [School of Chemical Engineering, University of Tehran, P.O. Box 11155-4563, Tehran (Iran, Islamic Republic of); Jafari, Seyed Hassan, E-mail: shjafari@ut.ac.ir [School of Chemical Engineering, University of Tehran, P.O. Box 11155-4563, Tehran (Iran, Islamic Republic of); Khonakdar, Hossein Ali [Leibniz-Institut für Polymerforschung Dresden e.V., Hohe Strasse 6, D-01069 Dresden (Germany); Sadeghi, Gity Mir Mohamad [Department of Polymer Engineering & Color Technology, Amirkabir University of Technology, Tehran (Iran, Islamic Republic of); Zohuri, Gholamhossein [Polymer Group, Faculty of Sciences, Ferdowsi University of Mashhad, Mashhad (Iran, Islamic Republic of); Hejazi, Iman [Department of Polymer Engineering & Color Technology, Amirkabir University of Technology, Tehran (Iran, Islamic Republic of); Simon, Frank [Leibniz-Institut für Polymerforschung Dresden e.V., Hohe Strasse 6, D-01069 Dresden (Germany)

    2015-08-30

    Highlights: • Superhydrophobic coatings were prepared from an intrinsically hydrophilic polymer. • The superhydrophobicity remained intact at elevated temperatures. • Polyurethane plays a key role in improving the mechanical robustness of the coatings. • A complete surface coverage of nanosilica is necessary for superhydrophobicity. - Abstract: In this paper, superhydrophobic nanocomposite coatings based on thermoplastic polyurethane (TPU) and modified nanosilica were fabricated using a simple solution-based method. The main challenge was to impart superhydrophobicity to an intrinsically hydrophilic polymer substrate. The prepared nanocomposite coatings were characterized by means of scanning electron microscopy, confocal microscopy and X-ray photoelectron spectroscopy. Based on the obtained results, it was proved that in order to achieve superhydrophobicity, no TPU macromolecule should be present on the coating's top layer, thus a complete coverage of coating's top layer by nanosilica particles was necessary for achieving ultra water repellent coatings. Mechanical and thermal resistance of the coatings, which are the main challenges in commercializing superhydrophobic surfaces, were also studied by drop impact and thermal annealing tests, respectively. It was proved that using TPU as a sublayer results in improving mechanical resistance of the coatings as compared with the pure silica nanocoating. Moreover, the samples showed an excellent resistance against elevated temperatures (150 °C) and remained superhydrophobic; however, further increment of the annealing temperatures to 200 °C caused the TPU macromolecules to migrate onto the top layer of the coatings significantly reducing the water repellency, which was visually proved by SEM.

  20. Microstructure and bonding strength of Ni based alloy coating

    Institute of Scientific and Technical Information of China (English)

    LIU Qing; SHAO Wen-bao; WU Chun-jing

    2006-01-01

    A Ni-Cr-B-Si coating technique was developed and successfully applied on austenite grey iron substrate in a conventional resistance furnace under graphite powder protection. The microstructure, phase distribution, chemical composition profile and microhardness along the coating layer depth were investigated. Shear strength of the coating was also tested. Microanalysis shows that the coating is consist of γ-Ni solution and γ-Ni+Ni3B lamellar eutectic, as well as small amount of Cr5B3 particles. Diffusion induced metallurgical bonding occurs at the coating/substrate interfaces, and the higher the temperature, the more sufficient elements diffused, the broader interfusion region and the larger bonding strength, but it has an optimum value. And the bonding strength at the interface can be enable to reach 250-270 MPa, which is nearly the same as that of processed by flame spray. The microhardness along the coating layer depth shows a gradient distribution manner.

  1. Thick Co-based coating on cast iron by side laser cladding : Analysis of processing conditions and coating properties

    NARCIS (Netherlands)

    Ocelik, V.; de Oliveira, U.; de Boer, M.; de Hosson, J. Th. M.

    2007-01-01

    The objective of this work was to create Co-based coatings (compositionally close to Stellite 6) on compacted graphite and gray cast iron,substrates with a high power laser (2 kW continuous Nd:YAG) cladding process. The relationships between the relevant laser cladding parameters (i.e. laser beam sc

  2. MECHANICAL PROPERTIES AND CORROSION PROTECTION OF CARBON STEEL COATED WITH AN EPOXY BASED POWDER COATING CONTAINING MONTMORILONITE FUNCTIONALIZED WITH SILANE

    Directory of Open Access Journals (Sweden)

    Paula Tibola Bertuoli

    2014-06-01

    Full Text Available In the present work the MMT-Na+ clay was functionalized with 3-aminopropyltriethoxysilane (γ-APS and incorporated in a commercial formulation epoxy-based powder coating in a proportion of 8 wt% and applied on 1008 carbon steel panels by electrostatic spray. Adhesion, flexibility, impact and corrosion performance in salt spray chamber tests were performed to evaluate the coatings. The presence of clay did not affect the mechanical properties of the film, however greater subcutaneous migration was assessed after the completion of salt spray testing, which can compromise the use of paints obtained as primers.

  3. Specifications of ZnO growth for heterostructure solar cell and PC1D based simulations

    Directory of Open Access Journals (Sweden)

    Babar Hussain

    2015-12-01

    Full Text Available This data article is related to our recently published article (Hussain et al., in press [1] where we have proposed a new solar cell model based on n-ZnO as front layer and p-Si as rear region. The ZnO layer will act as an active n-layer as well as antireflection (AR coating saving considerable processing cost. There are several reports presenting use of ZnO as window/antireflection coating in solar cells (Mansoor et al., 2015; Haq et al., 2014; Hussain et al., 2014; Matsui et al., 2014; Ding et al., 2014 [2–6] but, here, we provide data specifically related to simultaneous use of ZnO as n-layer and AR coating. Apart from the information we already published, we provide additional data related to growth of ZnO (with and without Ga incorporation layers using MOCVD. The data related to PC1D based simulation of internal and external quantum efficiencies with and without antireflection effects of ZnO as well as the effects of doping level in p-Si on current–voltage characteristics have been provided.

  4. Advanced Silicone-based Coatings for Flexible Fabric Applications Project

    Data.gov (United States)

    National Aeronautics and Space Administration — Silicone coatings are the system of choice for inflatable fabrics used in several space, military, and consumer applications, including airbags, parachutes, rafts,...

  5. Lithography-Free, Low-Cost Method for Improving Photodiode Performance by Etching Silicon Nanocones as Antireflection Layer

    CERN Document Server

    Jiang, Jing; Lin, Jiahao; Liu, Gang Logan

    2016-01-01

    A three-step process has been demonstrated to improve the performance of photodiode by creating nanocone forest on the surface of photodiode as an antireflection layer. This high-throughput, low-cost process has been shown to decrease the reflectivity by 66.1%, enhance the quantum efficiency by 27%, and increase the responsivity by 25.7%. This low-cost manufacture process can be applied to increase the responsivity of silicon based photonic devices.

  6. Application of reactive acrylate microgels in water-base coatings

    Institute of Scientific and Technical Information of China (English)

    SA Sheng-shu; ZHANG Bao-hua; YANG Qing; WANG Xia-qin; MAO Zhi-ping

    2009-01-01

    Reactive acrylate microgels with different reactive groups such as carboxyl, hydroxide groups had excellent prop-erties such as quick-dry, low viscosity, high adhesion and hardness, which made them extensively used in preparing paints or in coating-modification. Reactive acrylate microgels were prepared by emulsion co-polymerization with zwitterions surfactant, anionic surfactant and nonionic surfactant as co-emulsifier. The water-base baking paints made from reactive acrylate micro-gels and melamine-formaldehyde resin had excellent combination properties. The aluminium powder can be well-dispersed in the paints. The influences of monomer components on the properties of the water-base baking paints were discussed in this paper. And the baking paints were also compared with the marketing solvent acrylate baking paints. It was found that the water-base acrylate amino baking paints had better combination properties than the organic solvent acrylate baking paints, which means that the water-base baking paints had a bright marketing future.

  7. Study on Fe-Based Coating Produced by Plasma Surface Metallurgy

    Institute of Scientific and Technical Information of China (English)

    LI Hui-qi; LIU Bang-wu; LI Hui-dong; ZHANG Li-min; LI Min; SUN Yu-zong

    2004-01-01

    In the paper, plasma surface metallurgy was performed using Fe-based powder on steel substrate. The microstructure and microhardness of the coating have been analyzed. On the base of orthogonal comparison tests,influences of many factors on the cracking sensibility of plasma metallurgy coating have also been studied. The results indicate that substrate and its surface condition, processing parameters and components of plasma metallurgy coating have great effects on cracking sensibility of plasma metallurgy coating. Through changing these factors, it is possible to reduce cracks and promote the applications of this technology.Key Words: plasma surface metallurgy, microstructure, microhardness, cracking sensibility

  8. Study on Fe-Based Coating Produced by Plasma Surface Metallurgy

    Institute of Scientific and Technical Information of China (English)

    LIHui-qi; LIUBang-wu; LIHui-dong; ZHANGLi-min; LIMin; SUNYu-zong

    2004-01-01

    In the paper, plasma surface metallurgy was performed using Fe-based powder on steel substrate. The microstructure and microhardness of the coating have been analyzed. On the base of orthogonal comparison tests, influences of many factors on the cracking sensibility of plasma metallurgy coating have also been studied. The results indicate that substrate and its surface condition, processing parameters and components of plasma metallurgy coating have great effects on cracking sensibility of plasma metallurgy coating. Through changing these factors, it is possible to reduce cracks and promote the applications of this technology.

  9. Residual stresses in coating-based systems, part Ⅰ:Mechanisms and analytical modeling

    Institute of Scientific and Technical Information of China (English)

    ZHANG Xiancheng; WU Yixiong; XU Binshi; WANG Haidou

    2007-01-01

    Thin films and multi-layered coatings comprised of different classes of materials are often used for various fimctional devices. The thermo-mechanical integrity of these systems is becoming a major concern and is strongly related to the residual stresses because of the fabrication processes. In this paper, the sources of the residual stresses in the coating-based systems and the concept of"misfit strain" were briefly reviewed. Analytical models were developed to predict the residual stresses in multi-layered film structures or coating-based systems using the force and moment balances. In addition, the residual stress distributions in the functionally and compositionally graded coatings were also analyzed.

  10. Water-Based Assembly of Polymer-Metal Organic Framework (MOF) Functional Coatings

    Energy Technology Data Exchange (ETDEWEB)

    De, Souvik [Artie McFerrin Department of Chemical Engineering, Texas A& M University, 77843-3122 TAMU College Station TX 77843-3122 USA; Nandasiri, Manjula I. [Environmental Molecular Sciences Laboratory (EMSL), Pacific Northwest National Laboratory, Richland WA 99352 USA; Schaef, Herbert T. [Physical and Computational Sciences Directorate, Pacific Northwest National Laboratory, Richland WA 99352 USA; McGrail, Benard Peter [Energy & Environment Directorate, Pacific Northwest National Laboratory, 902 Battelle Boulevard Richland WA 99352 USA; Nune, Satish K. [Energy & Environment Directorate, Pacific Northwest National Laboratory, 902 Battelle Boulevard Richland WA 99352 USA; Lutkenhaus, Jodie L. [Artie McFerrin Department of Chemical Engineering, Texas A& M University, 77843-3122 TAMU College Station TX 77843-3122 USA; Department of Materials Science & Engineering, Texas A& M University, 3122 TAMU College Station TX 77843-3122 USA

    2016-12-27

    Metal organic frameworks (MOFs) have gained tremendous attention for their porosity, size selectivity, and structural diversity. There is a need for MOF-based coatings, particularly in applications such as separations, electronics and energy; yet forming thin, functional, conformal coatings is prohibitive because MOFs exist as a powder. Layer-by- layer assembly, a versatile thin film coating approach, offers a unique solution to this problem, but this approach requires MOFs that are water-dispersible and bear a surface charge. Here, we address these issues by examining water-based dispersions of MIL-101(Cr) that facilitate the formation of robust polymer-MOF hybrid coatings. Specifically, the substrate to be coated is alternately exposed to an aqueous solution of poly(styrene sulfonate) and dispersion MIL-101(Cr), yielding linear film growth and coatings with a MOF content as high as 77 wt%.This approach is surface-agnostic, in which the coating is successfully applied to silicon, glass, flexible plastic, and even cotton fabric, conformally coating individual fibers. In contrast, prior attempts at forming MOF-coatings were severely limited to a handful of surfaces, required harsh chemical treatment, and were not conformal. The approach presented here unambiguously confirms that MOFs can be conformally coated onto complex and unusual surfaces, opening the door for a wide variety of applications.

  11. Dihydroxynaphthalene-based mimicry of fungal melanogenesis for multifunctional coatings.

    Science.gov (United States)

    Jeon, Jong-Rok; Le, Thao Thanh; Chang, Yoon-Seok

    2016-05-01

    Material-independent adhesive action derived from polycatechol structures has been intensively studied due to its high applicability in surface engineering. Here, we for the first time demonstrate that a dihydroxynaphthalene-based fungal melanin mimetic, which exhibit a catechol-free structure, can act as a coating agent for material-independent surface modifications on the nanoscale. This mimetic was made by using laccase to catalyse the oxidative polymerization of specifically 2,7-dihydroxynaphthalene. Analyses of the product of this reaction, using Fourier transform infrared-attenuated total reflectance and X-ray photoelectron spectroscopy, bactericidal action, charge-dependent sorption behaviour, phenol content, Zeta potential measurements and free radical scavenging activity, yielded results consistent with it containing hydroxyphenyl groups. Moreover, nuclear magnetic resonance analyses of the product revealed that C-O coupling and C-C coupling were the main mechanisms for its synthesis, thus clearly excluding a catechol structure in the polymerization. This product, termed poly(2,7-DHN), was successfully deposited onto a wide variety of solid surfaces, including metals, polymeric materials, ceramics, biosurfaces and mineral complexes. The melanin-like polymerization could be used to co-immobilize other organic molecules, forming functional surfaces. In addition, the hydroxyphenyl group contained in the coated poly(2,7-DHN) induced secondary metal chelation/reduction and adhesion with proteins, suggesting the potential of this poly(2,7-DHN) layer to serve as a platform material for a variety of surface engineering applications. Moreover, the novel physicochemical properties of the poly(2,7-DHN) illuminate its potential applications as bactericidal, radical-scavenging and pollutant-sorbing agents.

  12. Laser damage resistant anti-reflection microstructures for mid-infrared metal-ion doped ZnSe gain media

    Science.gov (United States)

    Hobbs, Douglas S.; MacLeod, Bruce D.; Sabatino, Ernest; Mirov, Sergey B.; Martyshkin, Dmitri V.

    2012-11-01

    Power scaling of mid-infrared laser systems based on chromium and iron doped zinc selenide (ZnSe) and zinc sulfide (ZnS) crystals is being advanced through the integration of surface relief anti-reflection microstructures (ARMs) etched directly in the facets of the laser gain media. In this study, a new ARMs texture fabrication process is demonstrated for polycrystalline ZnSe and ZnS material that results in a significant increase in pulsed laser damage resistance combined with an average reflection loss of less than 0.5% over the wavelength range of 1.9-3.0μm. The process was utilized to fabricate ARMs in chromium-doped zinc selenide (Cr2+:ZnSe) materials supplied by IPG Photonics and standardized pulsed laser induced damage threshold (LiDT) measurements at a wavelength of 2.09μm were made using the commercial testing services of Spica Technologies. It was found that the pulsed LiDT of ARMs etched in ZnSe and Cr2+:ZnSe can match or even exceed the level of a well-polished surface, a survivability that is many times higher than an equivalent performance broad-band thin-film AR coating. The results also indicate that the ARMs plasma etch process may find use as a post-polish damage mitigation technique similar to the chemical immersion used to double the damage resistance of fused silica optics. ARMs etched in Cr2+:ZnSe were also evaluated by IPG Photonics for survivability under continuous wave (CW) laser operation at a pump laser wavelength of 1.94μm. Catastrophic damage occurred between power levels of 400-500 kilowatt per square centimeter for both as polished and ARMs textured samples indicating no reduction in CW damage resistance attributable to surface effects.

  13. Investigation of Amorphous/Nanocrystalline Iron-Based Thermal Barrier Coatings

    Science.gov (United States)

    Bobzin, K.; Öte, M.; Königstein, T.

    2017-02-01

    Because of their favorable thermophysical properties, good machinability and low material costs, iron-based coatings which exhibit a highly amorphous/nanocrystalline microstructure are currently in the focus of research. Considering the crystallization temperature of the material, iron-based coatings might be the next generation of thermal barrier coatings (TBCs) for low-temperature systems, reducing thermal losses. The objective of this research project is the development of highly amorphous, iron-based coatings. For this purpose, amorphous feedstock materials with different chromium contents have been developed and characterized regarding their microstructures, phase compositions, crystallization temperatures and amorphous content. The results show that the amorphous content is reduced with increasing particle size and chromium content. The coatings were deposited by air plasma spraying (APS) and high-velocity oxygen fuel spraying (HVOF). It is shown that all coatings exhibit amorphous structures. HVOF coatings show a smaller amount of amorphous content compared to the feedstock materials, indicating crystallization occurring in not fully melted particles or insufficient rapid cooling. The APS process can increase the amount of amorphous content compared to the feedstock material, as shown for x Cr = 15%. All coatings proof good thermal shock behavior. Lowest thermal diffusivity values were determined for APS coatings, which confirms the potential of iron-based TBCs.

  14. Investigation of Amorphous/Nanocrystalline Iron-Based Thermal Barrier Coatings

    Science.gov (United States)

    Bobzin, K.; Öte, M.; Königstein, T.

    2017-01-01

    Because of their favorable thermophysical properties, good machinability and low material costs, iron-based coatings which exhibit a highly amorphous/nanocrystalline microstructure are currently in the focus of research. Considering the crystallization temperature of the material, iron-based coatings might be the next generation of thermal barrier coatings (TBCs) for low-temperature systems, reducing thermal losses. The objective of this research project is the development of highly amorphous, iron-based coatings. For this purpose, amorphous feedstock materials with different chromium contents have been developed and characterized regarding their microstructures, phase compositions, crystallization temperatures and amorphous content. The results show that the amorphous content is reduced with increasing particle size and chromium content. The coatings were deposited by air plasma spraying (APS) and high-velocity oxygen fuel spraying (HVOF). It is shown that all coatings exhibit amorphous structures. HVOF coatings show a smaller amount of amorphous content compared to the feedstock materials, indicating crystallization occurring in not fully melted particles or insufficient rapid cooling. The APS process can increase the amount of amorphous content compared to the feedstock material, as shown for x Cr = 15%. All coatings proof good thermal shock behavior. Lowest thermal diffusivity values were determined for APS coatings, which confirms the potential of iron-based TBCs.

  15. Optical coatings for laser fusion applications

    Energy Technology Data Exchange (ETDEWEB)

    Lowdermilk, W.H.; Milam, D.; Rainer, F.

    1980-04-24

    Lasers for fusion experiments use thin-film dielectric coatings for reflecting, antireflecting and polarizing surface elements. Coatings are most important to the Nd:glass laser application. The most important requirements of these coatings are accuracy of the average value of reflectance and transmission, uniformity of amplitude and phase front of the reflected or transmitted light, and laser damage threshold. Damage resistance strongly affects the laser's design and performance. The success of advanced lasers for future experiments and for reactor applications requires significant developments in damage resistant coatings for ultraviolet laser radiation.

  16. Comparative analysis of urethane-alkyd and water based coatings for exterior wood

    OpenAIRE

    Jaić, Milan

    2012-01-01

    The protection of wood elements in the exterior use, such as window frames and doors, can be performed with various type of coatings. The most diffused in use are conventional coatings – solvent-based (alkyd, modified alkyds etc.). Last years, because of the restrictive normative regarding the solvent emission, the trend of coatings development leads to the reduction of volatile organic components. Organic solvents are reduced or substituted by environmentally safer solvents such as water or ...

  17. An evidence-based practice case study: white coat hypertension.

    Science.gov (United States)

    Richardson, Mary Ellis

    2015-01-01

    White coat hypertension, also referred to as isolated clinical hypertension, is a condition in which blood pressure rises in the medical setting due to anxiety. White coat hypertension causes no more than 15 mmHg increase in systolic blood pressure or 7 mmHg increase in diastolic blood pressure in normotensive patients, and these increases in blood pressures should return to baseline within 3 visits to the medical provider. In this case, a 77-year-old white man presented to preoperative testing, with a blood pressure of 265/101 mmHg, claiming to have white coat hypertension. This case discusses the interventions implemented for this particular patient and the misdiagnosis and misperceptions of white coat hypertension by both clinicians and patients. This article also addresses recommendations for diagnosis, treatment options, and follow-up for patients with true white coat hypertension.

  18. Durable polymer-aerogel based superhydrophobic coatings, a composite material

    Science.gov (United States)

    Kissel, David J; Brinker, Charles Jeffrey

    2014-03-04

    Provided are polymer-aerogel composite coatings, devices and articles including polymer-aerogel composite coatings, and methods for preparing the polymer-aerogel composite. The exemplary article can include a surface, wherein the surface includes at least one region and a polymer-aerogel composite coating disposed over the at least one region, wherein the polymer-aerogel composite coating has a water contact angle of at least about 140.degree. and a contact angle hysteresis of less than about 1.degree.. The polymer-aerogel composite coating can include a polymer and an ultra high water content catalyzed polysilicate aerogel, the polysilicate aerogel including a three dimensional network of silica particles having surface functional groups derivatized with a silylating agent and a plurality of pores.

  19. Durable polymer-aerogel based superhydrophobic coatings: a composite material

    Energy Technology Data Exchange (ETDEWEB)

    Kissel, David J.; Brinker, Charles Jeffrey

    2016-02-02

    Provided are polymer-aerogel composite coatings, devices and articles including polymer-aerogel composite coatings, and methods for preparing the polymer-aerogel composite. The exemplary article can include a surface, wherein the surface includes at least one region and a polymer-aerogel composite coating disposed over the at least one region, wherein the polymer-aerogel composite coating has a water contact angle of at least about 140.degree. and a contact angle hysteresis of less than about 1.degree.. The polymer-aerogel composite coating can include a polymer and an ultra high water content catalyzed polysilicate aerogel, the polysilicate aerogel including a three dimensional network of silica particles having surface functional groups derivatized with a silylating agent and a plurality of pores.

  20. Mechanical and Tribological Properties of Carbon-Based Graded Coatings

    Directory of Open Access Journals (Sweden)

    M. Kot

    2016-01-01

    Full Text Available The paper presents research on coatings with advanced architecture, composed of a Cr/Cr2N ceramic/metal multilayer and graded carbon layers with varying properties from Cr/a-C:H to a-C:N. The microstructure of the coatings was analysed using transmission electron microscopy and Energy Dispersive Spectroscopy, the mechanical properties were tested by nanoindentation, spherical indentation, and scratch testing, and tribological tests were also conducted. The proper selection of subsequent layers in graded coatings allowed high hardness and fracture resistance to be obtained as well as good adhesion to multilayers. Moreover, these coatings have higher wear resistance than single coatings and a friction coefficient equal to 0.25.

  1. Surface Passivation and Antireflection Behavior of ALD on n-Type Silicon for Solar Cells

    Directory of Open Access Journals (Sweden)

    Ing-Song Yu

    2013-01-01

    Full Text Available Atomic layer deposition, a method of excellent step coverage and conformal deposition, was used to deposit TiO2 thin films for the surface passivation and antireflection coating of silicon solar cells. TiO2 thin films deposited at different temperatures (200°C, 300°C, 400°C, and 500°C on FZ n-type silicon wafers are in the thickness of 66.4 nm ± 1.1 nm and in the form of self-limiting growth. For the properties of surface passivation, Si surface is effectively passivated by the 200°C deposition TiO2 thin film. Its effective minority carrier lifetime, measured by the photoconductance decay method, is improved 133% at the injection level of  cm−3. Depending on different deposition parameters and annealing processes, we can control the crystallinity of TiO2 and find low-temperature TiO2 phase (anatase better passivation performance than the high-temperature one (rutile, which is consistent with the results of work function measured by Kelvin probe. In addition, TiO2 thin films on polished Si wafer serve as good ARC layers with refractive index between 2.13 and 2.44 at 632.8 nm. Weighted average reflectance at AM1.5G reduces more than half after the deposition of TiO2. Finally, surface passivation and antireflection properties of TiO2 are stable after the cofire process of conventional crystalline Si solar cells.

  2. LARGE AREA FILTERED ARC DEPOSITION OF CARBON AND BORON BASED HARD COATINGS

    Energy Technology Data Exchange (ETDEWEB)

    Bhattacharya, Rabi S.

    2003-12-05

    This document is a final report covering work performed under Contract No. DE-FG02-99ER82911 from the Department of Energy under a SBIR Phase II Program. Wear resistant, hard coatings can play a vital role in many engineering applications. The primary goal of this project was to develop coatings containing boron and carbon with hardness greater than 30 GPa and evaluate these coatings for machining applications. UES has developed a number of carbon and boron containing coatings with hardness in the range of 34 to 65 GPa using a combination of filtered cathodic arc and magnetron sputtering. The boron containing coatings were based on TiB2, TiBN, and TiBCN, while the carbon containing coatings ere TiC+C and hydrogen free diamond-like-carbon. Machining tests were performed with single and multilayer coated tools. The turning and milling tests were run at TechSolve Inc., under a subcontract at Ohio State University. Significant increases in tool lives were realized in end milling of H-13 die steel (8X) and titanium alloy (80%) using the TiBN coating. A multilayer TiBN/TiN performed the best in end-milling of highly abrasive Al-Si alloys. A 40% increase in life over the TiAlN benchmark coating was found. Further evaluations of these coatings with commercialization partners are currently in progress.

  3. Evaluation of paint coating thickness variations based on pulsed Infrared thermography laser technique

    Science.gov (United States)

    Mezghani, S.; Perrin, E.; Vrabie, V.; Bodnar, J. L.; Marthe, J.; Cauwe, B.

    2016-05-01

    In this paper, a pulsed Infrared thermography technique using a homogeneous heat provided by a laser source is used for the non-destructive evaluation of paint coating thickness variations. Firstly, numerical simulations of the thermal response of a paint coated sample are performed. By analyzing the thermal responses as a function of thermal properties and thickness of both coating and substrate layers, optimal excitation parameters of the heating source are determined. Two characteristic parameters were studied with respect to the paint coating layer thickness variations. Results obtained using an experimental test bench based on the pulsed Infrared thermography laser technique are compared with those given by a classical Eddy current technique for paint coating variations from 5 to 130 μm. These results demonstrate the efficiency of this approach and suggest that the pulsed Infrared thermography technique presents good perspectives to characterize the heterogeneity of paint coating on large scale samples with other heating sources.

  4. The influence of mechanical vibrations on microstructure of Ni-based thermally sprayed-fused coatings

    Directory of Open Access Journals (Sweden)

    Jelena ŠKAMAT

    2013-12-01

    Full Text Available The influence of mechanical vibrations on microstructure and properties of Ni-based thermally sprayed and fused coatings deposited on a steel substrate has been studied. Self-fluxing powder with about 73% Ni was used as a sprayed material. As-sprayed coatings were refused using conventional flame technique and with introducing of mechanical vibrations. In result coatings with quite complicated microstructure were obtained. During investigation of coatings by different methods it was found that vibratory treatment really influences the solidified microstructure. It was found that vibrations promote densimetric movement of hard particles up - towards a surface with forming of thicker so-called “hard-inclusions-free” layer near interface. Some tendency was noted that coatings, remelted under vibrations, showed better corrosion and high-temperature oxidation resistance in comparison with coatings created without vibrational treatment during solidification.

  5. Compositional dependence of microstructure and tribological properties of plasma sprayed Fe-based metallic glass coatings

    Institute of Scientific and Technical Information of China (English)

    YANG Qin; LI Ran; LIU ZengQian; SHI MinJie; LUO XueKun; ZHANG Tao

    2012-01-01

    Gas-atomized powders of three Fe-based glass-forming alloys were sprayed on mild steel substrates by atmospheric plasma spaying using the same spaying parameters.Microstructures,thermal stabilities and tribological properties of the sprayed coatings were analyzed.The coating performances showed a strong dependence on the intrinsic characters of the compositions,i,e.,glass-forming ability (GFA) and supercooled liquid region (ΔTx).The coatings tended to exhibit higher amorphous phase fraction for the composition with higher GFA and lower porosity for that with larger ΔTx.All the coatings exhibited superior wear resistance compared with the substrate.Higher wear resistance could be obtained in coatings with higher amorphous phase fraction,i.e.higher GFA of the composition.This study has important implications for composition selecting and optimizing in the fabrication of metallic glass coatings.

  6. Solution-Processed Nanowire Coating for Light Management in Organic Solar Cells

    Directory of Open Access Journals (Sweden)

    K. Tsuboi

    2012-01-01

    Full Text Available We report a novel light management approach based on solution-processed nanowire (NW coating for enhancing organic solar cell efficiency. A titanium dioxide (TiO2 NW dispersion was produced by electrospinning. The coatings with various coverage fractions were fabricated by a simple solution casting of a TiO2 NW dispersion. Reduced reflectivity was observed for the NW-coated glass slide. The bulk-heterojunction organic solar cells with the NW coating showed improved power conversion efficiencies (PCEs due to their antireflection and light trapping effects in the active layer. In addition, the PCE of the cell with the NW coating was improved compared with that without the NW coating for incident angles above 70° (increased by a maximum of 51.6% at an incident angle of 85°. These results indicate that solution-processed NW coating is a promising light management approach easily scalable and applicable to a wide range of devices, including solar cells.

  7. Investigation of surface finishing of carbon based coated tools for dry deep drawing of aluminium alloys

    Science.gov (United States)

    Steiner, J.; Andreas, K.; Merklein, M.

    2016-11-01

    Global trends like growing environmental awareness and demand for resource efficiency motivate an abandonment of lubricants in metal forming. However, dry forming evokes increased friction and wear. Especially, dry deep drawing of aluminum alloys leads to intensive interaction between tool and workpiece due to its high adhesion tendency. One approach to improve the tribological behavior is the application of carbon based coatings. These coatings are characterized by high wear resistance. In order to investigate the potential of carbon based coatings for dry deep drawing, friction and wear behavior of different coating compositions are evaluated in strip drawing tests. This setup is used to model the tribological conditions in the flange area of deep drawing operations. The tribological behavior of tetrahedral amorphous (ta-C) and hydrogenated amorphous carbon coatings with and without tungsten modification (a-C:H:W, a-C:H) is investigated. The influence of tool topography is analyzed by applying different surface finishing. The results show reduced friction with decreased roughness for coated tools. Besides tool topography the coating type determines the tribological conditions. Smooth tools with ta-C and a-C:H coatings reveal low friction and prevent adhesive wear. In contrast, smooth a-C:H:W coated tools only lead to slight improvement compared to rough, uncoated specimen.

  8. Optimization of cardiovascular stent against restenosis: factorial design-based statistical analysis of polymer coating conditions.

    Directory of Open Access Journals (Sweden)

    Gayathri Acharya

    Full Text Available The objective of this study was to optimize the physicodynamic conditions of polymeric system as a coating substrate for drug eluting stents against restenosis. As Nitric Oxide (NO has multifunctional activities, such as regulating blood flow and pressure, and influencing thrombus formation, a continuous and spatiotemporal delivery of NO loaded in the polymer based nanoparticles could be a viable option to reduce and prevent restenosis. To identify the most suitable carrier for S-Nitrosoglutathione (GSNO, a NO prodrug, stents were coated with various polymers, such as poly (lactic-co-glycolic acid (PLGA, polyethylene glycol (PEG and polycaprolactone (PCL, using solvent evaporation technique. Full factorial design was used to evaluate the effects of the formulation variables in polymer-based stent coatings on the GSNO release rate and weight loss rate. The least square regression model was used for data analysis in the optimization process. The polymer-coated stents were further assessed with Differential scanning calorimetry (DSC, Fourier transform infrared spectroscopy analysis (FTIR, Scanning electron microscopy (SEM images and platelet adhesion studies. Stents coated with PCL matrix displayed more sustained and controlled drug release profiles than those coated with PLGA and PEG. Stents coated with PCL matrix showed the least platelet adhesion rate. Subsequently, stents coated with PCL matrix were subjected to the further optimization processes for improvement of surface morphology and enhancement of the drug release duration. The results of this study demonstrated that PCL matrix containing GSNO is a promising system for stent surface coating against restenosis.

  9. Tribological Performance of MoS2-based Coatings after Deposition and Storage in Humid Air

    Institute of Scientific and Technical Information of China (English)

    JINGYang; LUOJian-bin; PANGSi-qin

    2004-01-01

    MoS2-based composite coatings were deposited with the nano-compound unbalanced plasma plating technique the effects of processing parameters and working enwironments on the tribological properties of the coatings were examined by the drilling experiuments and XPS.the distances between substrate and Ti larget, Ti content and deposition pressure were varied in order to determine the optimun conditions for producing lubricious,long-lasting MoS2-based coatings,IT is found that the tribological performance of Tin-MoS2 roating decreases rqapidly in humid air but the humid resistant property of Tin-MoS2/Ti coating improves evidently it is indicated that the humid-resistantance property and the abrasion durability of MoS2-based coatings can be enhanced markedly by adding Ti with a certain contents.

  10. Microstructure and nano-mechanical property of cold spray Co-base refractory alloy coating

    Institute of Scientific and Technical Information of China (English)

    Yongli LIANG; Bi SHI; Xiaoping YANG; Junbao ZHANG; Xianming MENG

    2011-01-01

    Co-base refractory alloy coating was prepared on carbon steel substrate by cold spray technology; microstructure and nano-mechenical property were examined by scanning electron microscope (SEM) and nano indenter individually. The results showed that about 250 μm Co-base refractory alloy coating could be deposited on steel substrate by cold spray technique, interface between coating and substrate was combined well, and the refractory alloy particle had a significant plastic deformation during deposition process; mixing Ni powders into Co-base refractory alloy powders could increase the density and decrease the nano-hardness of coating, the nano-hardness and elastic modulus of refractory alloy coating was higher than 6 GPa and 160 GPa, respectively.

  11. Increased sensitivity in fiber-based spectroscopy using carbon-coated fiber.

    Science.gov (United States)

    Sudirman, Aziza; Norin, Lars; Margulis, Walter

    2012-12-17

    Carbon-coated optical fibers are used here for reducing the luminescence background created by the primary-coating and thus increase the sensitivity of fiber-based spectroscopy systems. The 2-3 orders of magnitude signal-to-noise ratio improvement with standard telecom fibers is sufficient to allow for their use as Raman probes in the identification of organic solvents.

  12. Carbon nanotube-based coatings to induce flow enhancement in hydrophilic nanopores

    DEFF Research Database (Denmark)

    Wagemann, Enrique; Walther, Jens Honore; Zambrano, Harvey

    2016-01-01

    that carbon nanotubes (CNTs) feature ultrafast waterflow rates which result in flow enhancements of 1 to 5 orders of magnitude compared to Hagen-Poiseuille predictions. In the present study, CNT-based coatings are considered to induce water flow enhancement in silica nanopores with different radius. We......-walled carbon nanotubes implemented as coating material in silica nanopores....

  13. Novel Base Metal-Palladium Catalytic Diesel Filter Coating with NO2 Reducing Properties

    DEFF Research Database (Denmark)

    Johansen, K.; Dahl, S.; Mogensen, G.;

    2007-01-01

    price structure. The novel base metal/palladium catalytic coat has been applied on commercial silicon carbide wall flow diesel filters and tested in an engine test bench. Results from engine bench tests concerning soot combustion, HC-, CO-, NO2- removal with the novel coat will are compared to present...

  14. Advanced Silicone-based Coatings for Flexible Fabric Applications Project

    Data.gov (United States)

    National Aeronautics and Space Administration — High performance silicone coatings are desired for flexible fabrics used in several space and consumer applications. For instance, the total weight of silicone...

  15. Graded index and randomly oriented core-shell silicon nanowires for broadband and wide angle antireflection

    Directory of Open Access Journals (Sweden)

    P. Pignalosa

    2011-09-01

    Full Text Available Antireflection with broadband and wide angle properties is important for a wide range of applications on photovoltaic cells and display. The SiOx shell layer provides a natural antireflection from air to the Si core absorption layer. In this work, we have demonstrated the random core-shell silicon nanowires with both broadband (from 400nm to 900nm and wide angle (from normal incidence to 60º antireflection characteristics within AM1.5 solar spectrum. The graded index structure from the randomly oriented core-shell (Air/SiOx/Si nanowires may provide a potential avenue to realize a broadband and wide angle antireflection layer.

  16. Optical studies of multilayer dielectric-metal-dielectric coatings as applied to solar cells

    Energy Technology Data Exchange (ETDEWEB)

    Demichelis, F.; Minetti-Mezzetti, E.; Perotto, V.

    1982-09-01

    A study of antireflection coatings for solar cells which provide maximum transmittance in the range of the spectral response of the cell and maximum reflectance in the IR portion of the spectrum of normally incident radiation is reported. Dielectric-metal-dielectric filters with a relatively low number of dielectric layers are designed as coatings for silicon and GaAs solar cells.

  17. Innovative fiber coating systems based on organic modified ceramics

    Science.gov (United States)

    Schuster, Kay; Kobelke, Jens; Rose, Klaus; Helbig, Manfred; Zoheidi, Mohammad; Heinze, Alexander

    2010-02-01

    We describe the application of inorganic organic hybrid materials (ORMOCERs) as optical fiber coatings for use in Fiber Bragg Grating sensors and high power transmission fibers. The materials are UV curable, enable a single layer thickness of about 50 μm and show high a high peak temperature stability >300 °C. Regarding the fiber protection the coatings have been investigated using tensile strength measurements before and after temperature load. Best coatings maintain the high tensile strength of 68 N (125 μm fiber) with a Weibull parameter of 182 after a temperature cycling up to 300 °C. For the first time a low refractive index ORMOCER will be presented showing a numerical aperture of 0.47 at a wavelength of 1000 nm on a pure silica fiber. This corresponds to a refractive index of 1.37. The fiber possesses a fiber loss of 18 dB/km at a wavelength of 1000 nm. The fibers have been coated using a gravity as well as pressure technology. The latter possesses extremely minimized die equipment and is therefore well applicable for small coating amounts. The so called dead volume within the coating die is about 1 ml. The overall dead volume is only influenced by the supply pipe and can be reduced down to 5 ml.

  18. Graphene Nanoplatelets Based Protective and Functionalizing Coating for Stainless Steel.

    Science.gov (United States)

    Mondal, Jayanta; Kozlova, Jekaterina; Sammelselg, Väino

    2015-09-01

    Stainless steel is the most widely used alloy for many industrial and everyday applications, and protection of this alloy substrate against corrosion is an important industrial issue. Here we report a promising application of graphene oxide and graphene nanoplatelets as effective corrosion inhibitors for AISI type 304 stainless steel alloy. The graphene oxide and graphene coatings on the stainless steel substrates were prepared using spin coating techniques. Homogeneous and complete surface coverage by the graphene oxide and graphene nanoplatelets were observed with a high-resolution scanning electron microscope. The corrosion inhibition ability of these materials was investigated through measurement of open circuit potential and followed by potentiodymamic polarization analysis in aqueous sodium chloride solution before and after a month of immersion. Analyzed result exhibits effective corrosion inhibition for both substrates coated with graphene oxide or graphene nanoplatelets by increasing corrosion potential, pitting potential and decreasing passive current density. The corrosion inhibition ability of the coated substrates has not changed even after the long-term immersion. The result showed both graphene materials can be used as an effective corrosion inhibitor for the stainless steel substrates, which would certainly increase lifetime the substrate. However, long-term protection ability of the graphene coated susbtsrate showed somewhat better inhibition performance than the ones coated with graphene oxide.

  19. Preparation and Recipe Optimization of Water-based Architectural Heat Insulation Coatings

    Institute of Scientific and Technical Information of China (English)

    CHEN Lijun; SHI Hongxin; XIANG Juping; WU Hongke

    2008-01-01

    Water-based architectural heat insulation coatings were studied to overcome the drawbacks of conventional inorganic silicate heat insulation coatings.The heat insulation coatings were prepared with the method of mechanical agitation when the mixed organic polymer emulsions were used as binder of the coatings and the mixed heat insulating aggregates were applied as powder,and some assistants were also added.Water temperature difference in the plastic container,which was coated with heat insulation coatings,represented the heat-insulating property of the coatings.The influences of components of mixed polymer emulsion,mass ratio of polymer emulsion to powder,particle size of heat insulating aggregates,added amount of air entraining admixture and the match of thickeners on the properties of the coatings were studied.The experimental results show that the heat insulation coatings with good finishing,heat-insulation property and artificial weathering can be prepared when the binder is composed of 66.92% styrene-acrylic emulsion,16.59% elastic emulsion and 16.49% silicone-acrylic emulsion,the mass ratio of polymer emulsion to powder is 0.45,the particle size of heat insulating aggregates is in the rang of 200 and 250 mesh size,the added amount of sericite is 15%,and the added amount of air entraining admixture is in the range of 1.0% and 1.5% and the thickeners are the mixtures of ASE-60 and RM-5000.

  20. Biological characterization of a new silicon based coating developed for dental implants.

    Science.gov (United States)

    Martínez-Ibáñez, M; Juan-Díaz, M J; Lara-Saez, I; Coso, A; Franco, J; Gurruchaga, M; Suay Antón, J; Goñi, Isabel

    2016-04-01

    Taking into account the influence of Si in osteoblast cell proliferation, a series of sol-gel derived silicon based coating was prepared by controlling the process parameters and varying the different Si-alkoxide precursors molar rate in order to obtain materials able to release Si compounds. For this purpose, methyltrimethoxysilane (MTMOS) and tetraethyl orthosilicate (TEOS) were hydrolysed together and the sol obtained was used to dip-coat the different substrates. The silicon release ability of the coatings was tested finding that it was dependent on the TEOS precursor content, reaching a Si amount value around ninefolds higher for coatings with TEOS than for the pure MTMOS material. To test the effect of this released Si, the in vitro performance of developed coatings was tested with human adipose mesenchymal stem cells finding a significantly higher proliferation and mineralization on the coating with the higher TEOS content. For in vivo evaluation of the biocompatibility, coated implants were placed in the tibia of the rabbit and a histological analysis was performed. The evaluation of parameters such as the bone marrow state, the presence of giant cells and the fibrous capsule proved the biocompatibility of the developed coatings. Furthermore, coated implants seemed to produce a qualitatively higher osteoblastic activity and a higher number of bone spicules than the control (uncoated commercial SLA titanium dental implant).

  1. Microstructure and Wear Analysis of FeBCr Based Coating Deposited by HVOF Method

    Directory of Open Access Journals (Sweden)

    M.S. Priyan

    2014-06-01

    Full Text Available Thermally sprayed coatings that are based on FeBCr-related alloy powders are widely used to improve properties such as the surface hardness and wear resistance of a variety of coated metal substrate materials. Gray cast iron is widely used in the automobile industry due to its low cost and performance. In this work Gray cast iron substrate is coated with FeBCr alloy powder to improve its performance. The microstructure and micro abrasive wear performance of both the uncoated substrates and the coated substrates were characterized by optical microscopy as well as by Scanning Electron Microscope (SEM. In addition, X-ray Diffraction (XRD was undertaken in the partial characterization of the coating. The densely layered coating had porosity levels that were below 2.5 % and a high surface hardness, of the order of 980 HV0.1. The coating exhibited excellent wear resistance when subjected to the ball-cratering test method. The low coefficients of friction of hard coating on the substrate were recorded. The wear performance of the coating was nearly 82 % better than that of the substrate, with a 0.05 N load, even under severe three body abrasive conditions.

  2. Wear Characteristics of Multilayer-Coated Cutting Tools in Milling Wood and Wood-Based Composites

    Directory of Open Access Journals (Sweden)

    F. Fahrussiam

    2016-03-01

    Full Text Available This article presents the characteristic of wear on the clearance face of newly multilayer-coated K10 cutting tools when cutting mersawa wood, fiberboard, particleboard, and glass reinforced concrete (GRC. The K10 cutting tools were coated with monolayer titanium aluminum nitride (TiAlN, multilayer TiAlN/titanium silicon nitride (TiSiN, and TiAlN/titanium boron oxide nitride (TiBON. Cutting tests were performed on computer numeric control router at a high cutting speed of 17 m/s and a feed rate of 0.2 mm/rev to investigate the wear characteristics on the clearance face of these coated tools. Experimental results show that the coated tools experienced a smaller amount of clearance wear than the uncoated tool in cutting the mersawa wood, fiberboard, particleboard, and GRC. The GRC compared to the other work materials caused higher amount of clearance wear for both the uncoated and coated cutting tools. High content of silica and density were the reason for this phenomenon. The best coating among other coated cutting tools in this study was multilayer TiAlN/TiBON. The high hardness, low coefficient of friction, high resistance to oxidation, and high resistance to delamination wear of the multilayer-coated TiAlN/TiBON tool indicate a very promising applicability of this coating for high-speed cutting of abrasive woods and wood-based materials.

  3. Super-Hydrophobic/Icephobic Coatings Based on Silica Nanoparticles Modified by Self-Assembled Monolayers

    Directory of Open Access Journals (Sweden)

    Junpeng Liu

    2016-12-01

    Full Text Available A super-hydrophobic surface has been obtained from nanocomposite materials based on silica nanoparticles and self-assembled monolayers of 1H,1H,2H,2H-perfluorooctyltriethoxysilane (POTS using spin coating and chemical vapor deposition methods. Scanning electron microscope images reveal the porous structure of the silica nanoparticles, which can trap small-scale air pockets. An average water contact angle of 163° and bouncing off of incoming water droplets suggest that a super-hydrophobic surface has been obtained based on the silica nanoparticles and POTS coating. The monitored water droplet icing test results show that icing is significantly delayed by silica-based nano-coatings compared with bare substrates and commercial icephobic products. Ice adhesion test results show that the ice adhesion strength is reduced remarkably by silica-based nano-coatings. The bouncing phenomenon of water droplets, the icing delay performance and the lower ice adhesion strength suggest that the super-hydrophobic coatings based on a combination of silica and POTS also show icephobicity. An erosion test rig based on pressurized pneumatic water impinging impact was used to evaluate the durability of the super-hydrophobic/icephobic coatings. The results show that durable coatings have been obtained, although improvement will be needed in future work aiming for applications in aerospace.

  4. Anti-reflective device having an anti-reflective surface formed of silicon spikes with nano-tips

    Science.gov (United States)

    Bae, Youngsam (Inventor); Manohara, Harish (Inventor); Mobasser, Sohrab (Inventor); Lee, Choonsup (Inventor)

    2011-01-01

    Described is a device having an anti-reflection surface. The device comprises a silicon substrate with a plurality of silicon spikes formed on the substrate. A first metallic layer is formed on the silicon spikes to form the anti-reflection surface. The device further includes an aperture that extends through the substrate. A second metallic layer is formed on the substrate. The second metallic layer includes a hole that is aligned with the aperture. A spacer is attached with the silicon substrate to provide a gap between an attached sensor apparatus. Therefore, operating as a Micro-sun sensor, light entering the hole passes through the aperture to be sensed by the sensor apparatus. Additionally, light reflected by the sensor apparatus toward the first side of the silicon substrate is absorbed by the first metallic layer and silicon spikes and is thereby prevented from being reflected back toward the sensor apparatus.

  5. Laser cladding of Zr-based coating on AZ91D magnesium alloy for improvement of wear and corrosion resistance

    Indian Academy of Sciences (India)

    Kaijin Huang; Xin Lin; Changsheng Xie; T M Yue

    2013-02-01

    To improve the wear and corrosion resistance of AZ91D magnesium alloy, Zr-based coating made of Zr powder was fabricated on AZ91D magnesium alloy by laser cladding. The microstructure of the coating was characterized by XRD, SEM and TEM techniques. The wear resistance of the coating was evaluated under dry sliding wear test condition at room temperature. The corrosion resistance of the coating was tested in simulated body fluid. The results show that the coating mainly consists of Zr, zirconium oxides and Zr aluminides. The coating exhibits excellent wear resistance due to the high microhardness of the coating. The main wear mechanism of the coating and the AZ91D sample are different, the former is abrasive wear and the latter is adhesive wear. The coating compared to AZ91D magnesium alloy exhibits good corrosion resistance because of the good corrosion resistance of Zr, zirconium oxides and Zr aluminides in the coating.

  6. Synthesis and evaluation of rosin-based polymers as film coating materials.

    Science.gov (United States)

    Satturwar, P M; Mandaogade, P M; Fulzele, S V; Darwhekar, G N; Joshi, S B; Dorle, A K

    2002-04-01

    Rosin-based polymers (R-1 and R-2) were synthesized and characterized for physicochemical properties, molecular weight (Mw), polydispersity (Mw/Mn), glass transition temperature (Tg), and thermogravimetry (TGA). Films of the polymers were cast on a mercury substrate by solvent evaporation technique. Free films were characterized for surface topography by scanning electron microscopy (SEM), water vapor transmission rate (WVTR), tensile strength, percentage elongation, and modulus of elasticity. The polymers were further evaluated as film coating materials by evaluating drug release from coated pellets with diclofenac sodium as a model drug. Drug was loaded on non-pareil seeds by a solution-layering technique and coated with varying concentrations of polymer solutions. Sustained release of the drug was observed from coated pellets. The newly synthesized rosin-based polymers promise considerable utility for pharmaceutical coating.

  7. Scientific paper zircon-based coating for the applications in Lost Foam casting process

    Directory of Open Access Journals (Sweden)

    Prstić Aurel

    2012-01-01

    Full Text Available In this work, a possibility to develop a new zircon-based refractory coating for casting applications was investigated. Optimization of the coating composition with controlled rheological properties was attained by application of different coating components, particularly by application of a new suspension agent and by alteration of coating production procedure. Zircon powder with particle size of 25x10-6 m was used as filler. The zircon sample was investigated by means of the following methods: X-ray diffraction analysis, diffraction thermal analysis and polarized microscope. The shape and grain size were analyzed by means of the PC program package OZARIA 2.5. It was shown that application of this type of water-alcohol-based coating had a positive influence on surface quality, structural and mechanical properties of the castings of cast iron obtained by pouring into sand molds by means of the expandable patterns method (Lost Foam casting process.

  8. Progress in UCO's search for silver-based telescope mirror coatings

    Science.gov (United States)

    Phillips, Andrew C.; Miller, Joseph S.; Bolte, Michael; DuPraw, Brian; Radovan, Matthew; Cowley, David

    2012-09-01

    We report on the on-going effort at University of California Observatories Astronomical Coatings Lab to develop robust protected-silver coatings suitable for telescope mirrors. We have identified a very promising recipe based on YF3 that produces excellent reflectivity at wavelengths of 340 nm and greater, has ~1.5% emissivity in the thermal IR, and does not contain problematic materials for the Mid-IR, such as SiO2 and Al2O3. The recipe holds up extremely well to aggressive environmental testing (80C and 80% RH; high-H2S atmosphere), and currently is being evaluated under real observatory conditions. This coating may satisfy the need for telescope mirror coatings that are long-lasting (~5 years or more) and have good reflectivity into the UV. We also evaluate and compare some other silver-based coatings developed elsewhere that should be useful in the same role. In addition, we describe recent upgrades to our coating facilities allowing us to deposit ion-assisted e-beam coatings on optics up to ~1m. This novel arrangement places the e-gun and ion source on a pivoting "swing-arm", allowing the position to move radially without changing the e-gun/ion source/ substrate geometry. Large substrates can be coated with good uniformity using single-axis rotation only. This technique is scalable to arbitrarily large substrate sizes.

  9. Flexible-textured polydimethylsiloxane antireflection structure for enhancing omnidirectional photovoltaic performance of Cu(In,Ga)Se2 solar cells.

    Science.gov (United States)

    Kuo, Shou-Yi; Hsieh, Ming-Yang; Han, Hau-Vei; Lai, Fang-I; Chuang, Tsung-Yeh; Yu, Peichen; Lin, Chien-Chung; Kuo, Hao-Chung

    2014-02-10

    Because of the Sun's movement across the sky, broadband and omnidirectional light harvesting is a major development in photovoltaic technology. This study reports the fabrication and characterization of flexible-textured polydimethylsiloxane (PDMS) film on Cu(In,Ga)Se2 (CIGS) solar cells, which is one of the simplest and cheapest peel-off processes for fabricating a three-dimensional structure. A cell containing a textured PDMS film enhanced the short-circuit current density from 22.12 to 23.93 mA/cm2 in a simulated one-sun scenario. The omnidirectional antireflection of CIGS solar cells containing various PDMS films is also investigated. This study uses an angle-resolved reflectance spectroscope to investigate the omnidirectional and broadband optical properties of the proposed PDMS film. This improvement in light harvesting is attributable to the scattering of the PDMS film and the gradual refractive index profile between the PDMS microstructures and air. The flexible-textured PDMS film is suitable for creating an antireflective coating for a diverse range of photovoltaic devices.

  10. Aragonite coating solutions (ACS) based on artificial seawater

    Energy Technology Data Exchange (ETDEWEB)

    Tas, A. Cuneyt, E-mail: c_tas@hotmail.com

    2015-03-01

    Graphical abstract: - Highlights: • Developed completely inorganic solutions for the deposition of monolayers of aragonite spherules (or ooids). • Solutions mimicked the artificial seawater. • Biomimetic crystallization was performed at the tropical sea surface temperature of 30 °C. - Abstract: Aragonite (CaCO{sub 3}, calcium carbonate) is an abundant biomaterial of marine life. It is the dominant inorganic phase of coral reefs, mollusc bivalve shells and the stalactites or stalagmites of geological sediments. Inorganic and initially precipitate-free aragonite coating solutions (ACS) of pH 7.4 were developed in this study to deposit monolayers of aragonite spherules or ooids on biomaterial (e.g., UHMWPE, ultrahigh molecular weight polyethylene) surfaces soaked in ACS at 30 °C. The ACS solutions of this study have been developed for the surface engineering of synthetic biomaterials. The abiotic ACS solutions, enriched with calcium and bicarbonate ions at different concentrations, essentially mimicked the artificial seawater composition and started to deposit aragonite after a long (4 h) incubation period at the tropical sea surface temperature of 30 °C. While numerous techniques for the solution deposition of calcium hydroxyapatite (Ca{sub 10}(PO{sub 4}){sub 6}(OH){sub 2}), of low thermodynamic solubility, on synthetic biomaterials have been demonstrated, procedures related to the solution-based surface deposition of high solubility aragonite remained uncommon. Monolayers of aragonite ooids deposited at 30 °C on UHMWPE substrates soaked in organic-free ACS solutions were found to possess nano-structures similar to the mortar-and-brick-type botryoids observed in biogenic marine shells. Samples were characterized using SEM, XRD, FTIR, ICP-AES and contact angle goniometry.

  11. Residual stresses in coating-based systems, part Ⅱ: Optimal designing methodologies

    Institute of Scientific and Technical Information of China (English)

    ZHANG Xiancheng; WU Yixiong; XU Binshi; WANG Haidou

    2007-01-01

    In this part of the work,different cases are studied to illustrate the implementation of the analytical models that have been developed in Part Ⅰ [Front.Mech.Eng.China,2007,2(1):1-12].Different topics are involved in the optimal design of coating-based systems.Some essential relations among material properties and dimensions of the coating and substrate and the residual stress variations are reflected.For the multilayered coating-based systems,some optimal design methodologies are proposed,such as the decrease in stress discontinuity at the interface between the adjacent layers,the curvature as a function of the coating thickness,the effect of the interlayer on the residual stress redistribution,and so on.For the single-layered coating-based systems,some typical approximations that are often used to predict the residual stresses in the coating-based system or bilayer structure are corrected.A simplified model for predicting the quenching stress in a coating is also developed.

  12. Development of chitosan-based antimicrobial leather coatings.

    Science.gov (United States)

    Fernandes, Isabel P; Amaral, Joana S; Pinto, Vera; Ferreira, Maria José; Barreiro, Maria Filomena

    2013-10-15

    The development of antimicrobial coatings for footwear components is of great interest both from industry and consumer's point of view. In this work, antimicrobial leather materials were developed taking advantage of chitosan intrinsic antimicrobial activity and film forming capacity. Considering the specificities of the leather tanning industry, different coating technologies, namely drum, calender and spray, were tested, being the best results achieved with the drum. This last approach was further investigated to assess the effect of chitosan content, type of solubilizing acid, and impregnation time on the achieved antimicrobial capacity. Considering chitosan price (economic reasons) and the obtained results (antimicrobial activity and coating effectiveness, as inspected by SEM), the impregnation in the drum using a chitosan content of 1% (w/v) in a formic acid solution during 2h, is proposed as the best option for obtaining leather with antimicrobial capacity.

  13. Novel polymer coatings based on plasma polymerized 2-methoxyethyl acrylate

    DEFF Research Database (Denmark)

    Wu, Zhenning; Jiang, Juan; Benter, Maike

    2008-01-01

    synthesized by Atom Transfer Radical Polymerization (ATRP)[3]. This enabled a surface segregation of the more hydrophilic block to the polymer/air interface and enrichment of the surface with PMEA. Here we present another way to modify a surface with this material - plasma polymerization in a low energy...... plasma system[4]. The system named SoftPlasma™ is equipped with unique three-phase pulsed AC voltage. Low energy plasma polymerization has almost no thermal load for sensitive polymer materials[5]. Plasma polymerized coatings are highly cross-linked, pin-hole free and provide hydrophilic or hydrophobic...... properties[4-6]. We have exploited these possibilities and prepared plasma polymerized 2-methoxyethyl acrylate (PPMEA) coatings on various polymer substrates. The PPMEA coatings were optimized using various plasma polymerization conditions and characterized by X-ray photoelectron spectroscopy...

  14. Electrochemical Characterization of Multilayer Cr/CrN-Based Coatings

    Directory of Open Access Journals (Sweden)

    Fabio C. Caiazzo

    2014-07-01

    Full Text Available In this work, a series of mono-and multilayer coatings were considered. They consisted of CrN and Cr prepared by physical vapor deposition with a cathodic arc. The most common steels for molds of plastics were chosen as substrates: X37CrMoV5-1 (SMV3, X2NiCoMo18-8-5 (MARVAL M1, X105CrCoMo18-2 (N690 and X40CrMo15 (X13T6. The samples were made with surface state conditions reproducing the main finishes required for molding of plastics: mirror, electro-eroded, sandblasted and ground finish. The coatings were characterized morphologically and chemically. The corrosion behavior of bare and coated steels was evaluated by electrochemical methods.

  15. A degradable polydopamine coating based on disulfide-exchange reaction

    Science.gov (United States)

    Hong, Daewha; Lee, Hojae; Kim, Beom Jin; Park, Taegyun; Choi, Ji Yu; Park, Matthew; Lee, Juno; Cho, Hyeoncheol; Hong, Seok-Pyo; Yang, Sung Ho; Jung, Sun Ho; Ko, Sung-Bo; Choi, Insung S.

    2015-11-01

    Although the programmed degradation of biocompatible films finds applications in various fields including biomedical and bionanotechnological areas, coating methods have generally been limited to be substrate-specific, not applicable to any kinds of substrates. In this paper, we report a dopamine derivative, which allows for both universal coating of various substrates and stimuli-responsive film degradation, inspired by mussel-adhesive proteins. Two dopamine moieties are linked together by the disulfide bond, the cleavage of which enables the programmed film degradation. Mechanistic analysis of the degradable films indicates that the initial cleavage of the disulfide linkage causes rapid uptake of water molecules, hydrating the films, which leads to rapid degradation. Our substrate-independent coating of degradable films provides an advanced tool for drug delivery systems, tissue engineering, and anti-fouling strategies.Although the programmed degradation of biocompatible films finds applications in various fields including biomedical and bionanotechnological areas, coating methods have generally been limited to be substrate-specific, not applicable to any kinds of substrates. In this paper, we report a dopamine derivative, which allows for both universal coating of various substrates and stimuli-responsive film degradation, inspired by mussel-adhesive proteins. Two dopamine moieties are linked together by the disulfide bond, the cleavage of which enables the programmed film degradation. Mechanistic analysis of the degradable films indicates that the initial cleavage of the disulfide linkage causes rapid uptake of water molecules, hydrating the films, which leads to rapid degradation. Our substrate-independent coating of degradable films provides an advanced tool for drug delivery systems, tissue engineering, and anti-fouling strategies. Electronic supplementary information (ESI) available: Synthesis, characterization, and other additional details. See DOI: 10

  16. Thermal Properties, Thermal Shock, and Thermal Cycling Behavior of Lanthanum Zirconate-Based Thermal Barrier Coatings

    Science.gov (United States)

    Guo, Xingye; Lu, Zhe; Jung, Yeon-Gil; Li, Li; Knapp, James; Zhang, Jing

    2016-06-01

    Lanthanum zirconate (La2Zr2O7) coatings are newly proposed thermal barrier coating (TBC) systems which exhibit lower thermal conductivity and potentially higher thermal stability compared to other traditional thermal barrier systems. In this work, La2Zr2O7 and 8 wt pct yttria stabilized zirconia (8YSZ) single-layer and double-layer TBC systems were deposited using the air plasma spray technique. Thermal properties of the coatings were measured. Furnace heat treatment and jet engine thermal shock tests were implemented to evaluate coating performance during thermal cycling. The measured average thermal conductivity of porous La2Zr2O7 coating ranged from 0.59 to 0.68 W/m/K in the temperature range of 297 K to 1172 K (24 °C to 899 °C), which was approximately 25 pct lower than that of porous 8YSZ (0.84 to 0.87 W/m/K) in the same temperature range. The coefficients of thermal expansion values of La2Zr2O7 were approximately 9 to 10 × 10-6/K from 400 K to 1600 K (127 °C to 1327 °C), which were about 10 pct lower than those of porous 8YSZ. The double-layer coating system consisting of the porous 8YSZ and La2Zr2O7 layers had better thermal shock resistance and thermal cycling performance than those of single-layer La2Zr2O7 coating and double-layer coating with dense 8YSZ and La2Zr2O7 coatings. This study suggests that porous 8YSZ coating can be employed as a buffer layer in La2Zr2O7-based TBC systems to improve the overall coating durability during service.

  17. Plum coatings of lemongrass oil-incorporating carnauba wax-based nanoemulsion.

    Science.gov (United States)

    Kim, In-Hah; Lee, Hanna; Kim, Jung Eun; Song, Kyung Bin; Lee, Youn Suk; Chung, Dae Sung; Min, Sea C

    2013-10-01

    Nanoemulsions containing lemongrass oil (LO) were developed for coating plums and the effects of the nanoemulsion coatings on the microbial safety and physicochemical storage qualities of plums during storage at 4 and 25 °C were investigated. The emulsions used for coating were produced by mixing a carnauba wax-based solution (18%, w/w) with LO at various concentrations (0.5% to 4.0%, w/w) using dynamic high pressure processing at 172 MPa. The coatings were evaluated for their ability to inhibit the growth of Salmonella Typhimurium and Escherichia coli O157:H7 and their ability to preserve various physicochemical qualities of plums. Uniform and continuous coatings on plums, formed with stable emulsions, initially inhibited S. Typhimurium and E. coli O157:H7 by 0.2 to 2.8 and 0.8 to 2.7 log CFU/g, respectively, depending on the concentration of LO and the sequence of coating. The coatings did not significantly alter the flavor, fracturability, or glossiness of the plums. The antimicrobial effects of the coatings against S. Typhimurium and E. coli O157:H7 were demonstrated during storage at 4 and 25 °C. The coatings reduced weight loss and ethylene production by approximately 2 to 3 and 1.4 to 4.0 fold, respectively, and also retarded the changes in lightness and the concentration of phenolic compounds in plums during storage. The firmness of coated plums was generally higher than uncoated plums when stored at 4 °C and plum respiration rates were reduced during storage. Coatings containing nanoemulsions of LO have the potential to inhibit Salmonella and E. coli O157:H7 contamination of plums and may extend plum shelf life.

  18. Characterization of Vc-Vb Particles Reinforced Fe-Based Composite Coatings Produced by Laser Cladding

    Science.gov (United States)

    Qu, K. L.; Wang, X. H.; Wang, Z. K.

    2016-03-01

    In situ synthesized VC-VB particles reinforced Fe-based composite coatings were produced by laser beam melting mixture of ferrovanadium (Fe-V) alloy, boron carbide (B4C), CaF2 and Fe-based self-melting powders. The results showed that VB particles with black regular and irregular blocky shape and VC with black flower-like shape were uniformly distributed in the coatings. The type, amount, and size of the reinforcements were influenced by the content of FeV40 and B4C powders. Compared to the substrate, the hardness and wear resistance of the composite coatings were greatly improved.

  19. Effect of chitosan-based edible coating on preservation of white shrimp during partially frozen storage.

    Science.gov (United States)

    Wu, Shengjun

    2014-04-01

    Chitosan and chitooligosaccharides are preservatives with proven antibacterial activity, while glutathione has antioxidant activity. This study investigated the effects of chitosan coating combined with chitooligosaccharides and glutathione (0.8% glutathione+1% chitooligosaccharides+1% chitosan) on preservation of white shrimp (Penaeus vannamei) during partially frozen storage. Chitosan-based coating treatments effectively inhibited bacterial growth, reduced total volatile basic nitrogen and malondialdehyde, and basically maintained the sensory properties of white shrimp (P. vannamei) during partially frozen storage. Therefore, chitosan-based edible coating combined with chitooligosaccharides and glutathione could be a promising antimicrobial and oxidant method to prevent metamorphism of white shrimp with extended shelf life.

  20. Sustainable polysaccharide-based biomaterial recovered from waste aerobic granular sludge as a surface coating material

    NARCIS (Netherlands)

    Lin, Y. M.; Nierop, K.G.J.; Girbal-Neuhauser, E.; Adriaanse, M.; van Loosdrecht, M. C M

    2015-01-01

    To evaluate the possibility of utilizing polysaccharide-based biomaterial recovered from aerobic granular sludge as a coating material, the morphology, molecular weight distribution and chemical composition of the recovered biomaterial were investigated by atomic force microscopy, size exclusion chr

  1. Microstructural and Mechanical Properties of Ni-Base Thermal Spray Coatings Deposited by Flame Spraying

    Science.gov (United States)

    Amokrane, Bradai Mohand; Abdelhamid, Sadeddine; Youcef, Mouadji; Abderrahim, Benabbas; Nedjemeddine, Bounar; Ahmed, Mammeri

    2011-10-01

    In this work, two different Ni-base powders, namely, ProXon 21021 (P21) and ProXon 21031 (P31), were sprayed onto a steel substrate 35CrMo4 using a thermal flame spray technique. The morphology and chemical composition of the phases that are present in the powders and coatings were characterized by using X-ray diffraction (XRD), scanning electron microscopy (SEM), and energy dispersive spectroscopy (EDS). The hardness and wear resistance of the coatings were investigated. The XRD analysis revealed that the phases present in the coatings are different from the initial powders. In addition, some inhomogeneities such as oxides, porosity, and unmelted particles were observed by SEM. It was found that the P31 spray-coated exhibited higher microhardness, higher wear resistance, and significantly lower friction coefficient in comparison with those of P21 coatings.

  2. Wear rate and surface coating optimization of coconut coir-based polymer using fuzzy logic

    Indian Academy of Sciences (India)

    SRINIVASAN S P; RAAJARAJAN L

    2017-03-01

    The use of fuzzy logic for modeling surface parameters of coconut coir-based composite is the focus of this research paper. Natural fiber–polymer composite has been developed by combining coconut coir as a stimulator and polyester as a fixative. This sturdy material is resistant to scratches in the coating process on the surface layer of composite material. The specimen of this composite material is fabricated by different coir fiber and resin content. A polyurethane coating is also applied with varied thickness to give better wear rate and surface coating properties. A fuzzy logic approach is adopted to invent the optimal wear rate and surface coating using coating thickness and fiber content properties. The results indicate the best combinations of coatingthickness and its surface roughness of the sandwiches. MATLAB 7 is used in this work.

  3. Entry and exit facet laser damage of optical windows with random antireflective surface structures

    Science.gov (United States)

    Sapkota, Gopal; Case, Jason R.; Potter, Matthew G.; Busse, Lynda E.; Shaw, L. Brandon; Sanghera, Jasbinder S.; Aggarwal, Ishwar D.; Poutous, Menelaos K.

    2016-12-01

    Nanosecond duration, high intensity and high average power laser pulses induce damage on uncoated optics, due to localized field enhancement at the exit surface of the components. Anti-reflection (AR) coated optics, due to their (multiple) thin film boundaries, have similar field enhancement regions, which lead to laser damage on both entry and exit sides. Nano-scale structured optical interfaces with AR performance (ARSS) have been widely demonstrated, and found to have higher laser damage resistance than conventional AR coatings. Comprehensive tests of optical entry and exit structured-surface laser damage using nanosecond pulses for ARSS are not widely available. We measured the laser damage of random anti-reflective surface structures (rARSS), on planar, optical quality, fused silica substrates, using single 6-8ns duration pulses at 1064 nm wavelength. The single-sided rARSS substrates were optimized for Fresnel reflectance suppression at 1064 nm, and the measured transmittance at normal incidence was increased by 3.2%, with a possible theoretical maximum of 3.5%. The high energy laser beam was focused to increase the incident intensity, in order to probe values above and below the damage thresholds reported in the literature. The source laser Q-switch durations were used to directly control incident fluence. Multiple locations were tested for each Q-switch setting, to build a statistical relationship between the fluence and damaging events. Single-sided, AR random surface structured substrates were tested, using entry and exit side orientations, to determine any effects the random structures may have in the damage induced by the field enhancement on the exit side. We found that the AR randomly structured surfaces have a higher resistance, to the onset of laser damage, when they are located at the entry (structured) side of the substrates. In comparison, when the same AR random structures are in the beam exit side of the substrates, the onset of laser damage

  4. Preparation and mechanical properties of two nickel base alloy coatings achieved by electrospark deposition

    Institute of Scientific and Technical Information of China (English)

    Ping ZHANG; Lin MA; Zhijie LIANG; Junjun ZHAO

    2011-01-01

    Ni398 and Ni818 base alloy coatings were deposited on 1045 steel by electrospark deposition technique (ESD).Forming properties,thickness,microhardness and wear resistance of the coatings were investigated.The chemical composition and crosssection morphology were analyzed through energy dispersive spectrum (EDS) and metalloscope.The results show that the technological parameter window of Ni398 is larger than that of Ni818 electrode.However,other properties of the Ni818 coating,such as thickness and microhardness,were better than those of the Ni398 coating.Especially the wornout volume of Ni818 coating is only 1/6 of that for 1045 steel and 1/3 for Ni398 coating.Chemical composition analysis indicated that the addition of Mo promoted grain refinement of nickel alloy.Metallographic analysis shows that the molten droplets of Ni398 coatings have an average structure thickness of 20-40 μm while the microstructure of Ni818 coatings is flat with width of 5-20 μm.

  5. Antireflective SiC Surface Fabricated by Scalable Self-Assembled Nanopatterning

    DEFF Research Database (Denmark)

    Ou, Yiyu; Fadil, Ahmed; Ou, Haiyan

    2016-01-01

    An approach for fabricating sub-wavelength antireflective structures on SiC material is demonstrated. A time-efficient scalable nanopatterning method by rapid thermal annealing of thin metal film is applied followed by a dry etching process. Size-dependent optical properties of the antireflective...

  6. Neutron beam monitor based on a boron-coated GEM

    Institute of Scientific and Technical Information of China (English)

    周健荣; 李仪; 孙志嘉; 刘贲; 王艳凤; 杨桂安; 周良; 许虹; 董静; 杨雷

    2011-01-01

    A new thermal neutron beam monitor with a Gas Electron Multiplier (GEM) is developed to meet the needs of the next generation of neutron facilities. A prototype chamber has been constructed with two 100 mm×100 mm GEM foils. Enriched boron-10 is coated on

  7. Quantitative analysis of silica aerogel-based thermal insulation coatings

    DEFF Research Database (Denmark)

    Kiil, Søren

    2015-01-01

    containing intact hollow glass or polymer spheres showed that silica aerogel particles are more efficient in an insulation coating than hollow spheres. In a practical (non-ideal) comparison, the ranking most likely cannot be generalized. A parameter study demonstrates how the model can be used, qualitatively...

  8. Carbon-Based Wear Coatings: Properties and Applications

    Science.gov (United States)

    Miyoshi, Kazuhisa

    2003-01-01

    The technical function of numerous engineering systems - such as vehicles, machines, and instruments - depends on the processes of motion and on the surface systems. Many processes in nature and technology depend on the motion and dynamic behavior of solids, liquids, and gases. Smart surface systems are essential because of the recent technological push toward higher speeds, loads, and operating temperatures; longer life; lighter weight and smaller size (including nanotechnology); and harsh environments in mechanical, mechatronic, and biomechanical systems. If proper attention is not given to surface systems, then vehicles, machines, instruments, and other technical systems could have short lives, consume excessive energy, experience breakdowns, result in liabilities, and fail to accomplish their missions. Surface systems strongly affect our national economy and our lifestyles. At the NASA Glenn Research Center, we believe that proper attention to surface systems, especially in education, research, and application, could lead to economic savings of between 1.3 and 1.6 percent of the gross domestic product. Wear coatings and surface systems continue to experience rapid growth as new coating and surface engineering technologies are discovered, more cost-effective coating and surface engineering solutions are developed, and marketers aggressively pursue, uncover, and exploit new applications for engineered surface systems in cutting tools and wear components. Wear coatings and smart surface systems have been used widely in industrial, consumer, automotive, aerospace, and biomedical applications. This presentation expresses the author's views of and insights into smart surface systems in wear coatings. A revolution is taking place in carbon science and technology. Diamond, an allotrope of carbon, joins graphite, fullerenes, and nanotubes as its major pure carbon structures. It has a unique combination of extreme properties: hardness and abrasion resistance; adhesion

  9. Experimental investigations of the laser cladding of protective coatings on preheated base material

    Science.gov (United States)

    Jendrzejewski, Rafal; Sliwinski, Gerard; Conde, Ana; Navas, Carmen; de Damborenea, Juan J.

    2004-06-01

    The laser cladding technique was applied to obtain Co-based stellite SF6 coatings on the chromium steel base. The coatings were prepared by means of a direct cladding of metal powder using a 1.2 kW cw CO2 laser stand with a controlled preheating of the substrate material. Results of the metallographic tests revealed a fine-grained, dendritic microstructure and proper metallic bonding between substrate and coating. A nearly constant concentration of mian elements at different areas of the coating cross-section indicated on homogeneous chemical composition of the laser-cladded SF6 alloy samples. A significant decrease of the micro-crack number with increasing temperature of the base preheating was observed. This was accompanied by a drop of the wear and corrosion resistance.

  10. In Situ Synthesis and Characterization of Fe-Based Metallic Glass Coatings by Electrospark Deposition Technique

    Science.gov (United States)

    Burkov, Alexander A.; Pyachin, S. A.; Ermakov, M. A.; Syuy, A. V.

    2017-02-01

    Crystalline FeWMoCrBC electrode materials were prepared by conventional powder metallurgy. Metallic glass (MG) coatings were produced by electrospark deposition onto AISI 1035 steel in argon atmosphere. X-ray diffraction and scanning electron microscopy verified the amorphous structure of the as-deposited coatings. The coatings have a thickness of about 40 microns and a uniform structure. The results of dry sliding wear tests against high-speed steel demonstrated that Fe-based MG coatings had a lower friction coefficient and more than twice the wear resistance for 20 km sliding distance with respect to AISI 1035 steel. High-temperature oxidation treatment of the metal glass coatings at 1073 K in air for 12 h revealed that the oxidation resistance of the best coating was 36 times higher than that for bare AISI 1035 steel. These findings are expected to broaden the applications of electrospark Fe-based MG as highly protective and anticorrosive coatings for mild steel.

  11. Protection of bronze artefacts through polymeric coatings based on nanocarriers filled with corrosion inhibitors

    Science.gov (United States)

    de Luna, Martina Salzano; Buonocore, Giovanna; Di Carlo, Gabriella; Giuliani, Chiara; Ingo, Gabriel M.; Lavorgna, Marino

    2016-05-01

    Protective coatings based on polymers synthesized from renewable sources (chitosan or an amorphous vinyl alcohol based polymer) have been prepared for the protection of bronze artifacts from corrosion. Besides acting as an effective barrier against corrosive species present in the environment, the efficiency of the coatings has been improved by adding corrosion inhibitor compounds (benzotriazole or mercaptobenzothiazole) to the formulations. The liquid medium of the formulations has been carefully selected looking at maximizing the wettability on the bronze substrate and optimizing the solvent evaporation rate. The minimum amount of inhibitor compounds has been optimized by performing accelerated corrosion tests on coated bronze substrates. The inhibitors have been directly dissolved in the coating-forming solutions and/or introduced by means of nanocarriers, which allow to control the release kinetics. The free dissolved inhibitor molecules immediately provide a sufficient protection against corrosion. On the other hand, the inhibitor molecules contained in the nanocarriers serve as long-term reservoir, which can be activated by external corrosion-related stimuli in case of particularly severe conditions. Particular attention has been paid to other features which affect the coating performances. Specifically, the adhesion of the protective polymer layer to the bronze substrate has been assessed, as well as its permeability properties and transparency, the latter being a fundamental feature of protective coating for cultural heritages. Finally, the protective efficiency of the produced smart coatings has been assessed through accelerated corrosion tests.

  12. Characterization of Fe-Cr-B based coatings produced by HVOF and PTA processes

    Science.gov (United States)

    Kim, Hyung-Jun; Grossi, Stephanie; Kweon, Young-Gak

    1999-02-01

    Two Fe-Cr-B based gas atomized powders, Armacor M and 16, were thermally sprayed on a low carbon steel substrate, using the HVOF (High Velocity Oxygen Fuel) process. Armacor M was also weld-surfaced with the PTA (Plasma Transferred Arc) process. The resultant deposits were subsequently characterized, using X-ray diffraction, scanning electron microscopy, and microhardness measurement. The effects of heat treatment were also studied for HVOF-sprayed coatings. The wear performance of the coatings was investigated by two-body abrasive wear tests. The results of microstructural analysis of as-sprayed deposits revealed oxide and boride phases such as Fe3O4 and Cr1.65F0.35B0.96 in an α matrix for the HVOF-sprayed Armacor 16 coating, and only the boride phases (Cr1.65F0.35B0.96 and Cr2B) in an α matrix for the HVOFsprayed Armacor M coating. PTA weld-surfaced Armacor M coating contains needle-type long precipitates of Cr2B) and Cr1.65F0.35B0.96, in the α matrix. The hardness of the HVOF-sprayed Armacor 16 coating after heat treatment was substantially less than that of the as-sprayed coating due to the phase transformation from α to γ phase. Heat treatments of the HVOF-sprayed Armacor M coating did not produce changes in phase and its hardness decreased as compared to that of the as-sprayed coating. While HVOF-sprayed and PTA weld-surfaced Armacor M coatings have the same hardness, the latter shows better abrasive wear resistance because of the size and orientation of its boride phases. The broadening of the XRD patterns and the increase in hardness after wear testing suggest that the transformation from the crystalline to the amorphous structure occurred on the uppermost layer during wear testing.

  13. Facile approach in fabricating superhydrophobic coatings from silica-based nanocomposite

    Science.gov (United States)

    Guo, Yonggang; Wang, Qihua

    2010-10-01

    This study develops a one-step technique to synthesize various super water-repellent coatings with addition of modified silica nanoparticles. Surface topography observation showed that stacking of spherical silica nanoparticles formed primary surface roughness. The wettability of the products was investigated. It was found that the as-prepared surface possesses superhydrophobic properties not only for pure water but also for corrosive water under both acidic and basic conditions. The silica-based nanocomposite coatings can be fabricated on glass substrates and other functional engineering material surfaces, such as copper, iron, aluminum alloy, to form self-cleaning coatings.

  14. Preparation of Polyacrylate-based Conductive Coatings and Its PTC Effect

    Institute of Scientific and Technical Information of China (English)

    XIONG Chuan-xi; HU Hui-rong; ZHOU Zhi-yong; ZHANG Yi; DONG Li-jie

    2004-01-01

    Polyacrylate- based conductive coatings were prepared from polyacrylate emulsion as matrix andcarbon black (CB) whose surface was treated with titanate coupling agent as conducting particles. One kind oforganic crystal was added to study its effects on the electrical conductivity and PTC ( positive temperature coeffi-cient ) effect of the conductive coatings. Experimental results show that the coatings containing only polyacrylateemulsion and CB exhibit an excellent electrical conductivity but bad PTC effect, and when organic crystal is added,PTC effect is characterized and can increase by 2 orders of magtitude. The critical transformation temperature ofpolyacrylate emulsion/CB PTC composites is decided by melting point of organic crystals.

  15. Influence of color coatings on aircraft surface ice detection based on multi-wavelength imaging

    Science.gov (United States)

    Zhuge, Jing-chang; Yu, Zhi-jing; Gao, Jian-shu; Zheng, Da-chuan

    2016-03-01

    In this paper, a simple aircraft surface ice detection system is proposed based on multi-wavelength imaging. Its feasibility is proved by the experimental results. The influence of color coatings of aircraft surface is investigated. The results show that the ice area can be clearly distinguished from the red, white, gray and blue coatings painted aluminum plates. Due to the strong absorption, not enough signals can be detected for the black coatings. Thus, a deep research is needed. Even though, the results of this paper are helpful to the development of aircraft surface ice detection.

  16. Camera-based model to predict the total difference between effect coatings under directional illumination

    Institute of Scientific and Technical Information of China (English)

    Zhongning Huang; Haisong Xu; M.Rounier Luo

    2011-01-01

    @@ A camera-based model is established to predict the total difference for samples of metallic panels with effect coatings under directional illumination,and the testing results indicate that the model can precisely predict the total difference between samples with metallic coatings with satisfactory consistency to the visual data.Due to the limited amount of testing samples,the model performance should be further developed by increasing the training and testing samples.%A camera-based model is established to predict the total difference for samples of metallic panels with effect coatings under directional illumination, and the testing results indicate that the model can precisely predict the total difference between samples with metallic coatings with satisfactory consistency to the visual data. Due to the limited amount of testing samples, the model performance should be further developed by increasing the training and testing samples.

  17. Effect of Rare Earth on Microstructure of Vacuum Melting Ni-Based Self-Fluxing Alloy Coatings

    Institute of Scientific and Technical Information of China (English)

    宣天鹏; 闵丹

    2004-01-01

    The Ni-based self-fluxing alloy coating containing RE was acquired by the technique of vacuum melting on the hypoeutectoid steel (Fe-0.45%C) matrix. By X-ray diffraction, SEM and EDX, the microstructure and phase structure of section of coating and the microstructure near the interface between coating and matrix were investigated, and the effect of RE on microstructure of coating was also discussed. The results show that the microstructure of the NiCrBSi alloy coating is composed of Ni-based solid solution and a lot of massive, globular and needle secondary phases CrB, Ni3B, Cr7C3, Cr23C6 among the solid solution. The metallurgical binding between steel matrix and coating is realized. RE makes needle phase of alloy coating vanish. New phases of NiB and Cr6.5Ni2.5Si are precipitated from alloy coating, and secondary phases of alloy coating are sphericized. Consequently, RE also hinders the diffusion of Ni, Cr and Si atoms from coating to matrix and Fe atoms from matrix to coating, holds back the dilution of Fe for NiCrBSi alloy coating, and assures the chemical composition of the alloy coating.

  18. Development and characterization of cobalt based nanostructured super hydrophobic coating

    Science.gov (United States)

    Mohsin, H.; Sultan, U.; Joya, Y. F.; Ahmed, S.; Awan, M. S.; Arshad, S. N.

    2016-08-01

    A super hydrophobic coating on the surface of glass substrate has been developed using chemical bath deposition (CBD) process. A water contact angle (WCA) greater than 150° has been achieved. Cobalt Chloride (CoCl2) has been used as the main precursor to investigate optimum composition and high superhydrophobicity. The water droplet has been observed to slide with a sliding angle less than ∼⃒3°. This effect is particularly due to the surface morphology (roughness) and low surface energy that causes water droplet to form a large contact angle thus allowing the surface to show water-repellent properties. Deposition time is the primary parameter affecting the coating properties and a different WCA value has been observed by increasing time. Scanning Electron Microscopy (FE-SEM) images show the presence of a nano flower-like morphology that helps in imparting superhydrophobic behavior. Energy Dispersive X-ray Spectroscopy (EDX) indicate the coating to be composed of cobalt as the main constituent. Contact Angle Measurement confirms the contact angle value to be greater than 170°.

  19. Microstructure of Ni-Based Self-Fluxing Alloy Coating (PartⅠ)

    Institute of Scientific and Technical Information of China (English)

    WANG Jin-hua; Milan Friesel; Magnus Willander; Richard Warren

    2005-01-01

    The microstructure of a Ni-based self-fluxing alloy coating produced by an oxygen-acetylene flame spraying Ni-16.5Cr-3.3B-4.7Si-4. 4Fe-0. 8C system alloy powder onto a common steel substrate was investigated by microanalysis methods. The phases in the coating were observed by SEM and determined by XEDS X-Ray energy spectrum and X-Ray diffraction patterns. Meanwhile, some molecular formulas were calculated.

  20. Abrasion, Erosion and Cavitation Erosion Wear Properties of Thermally Sprayed Alumina Based Coatings

    Directory of Open Access Journals (Sweden)

    Ville Matikainen

    2014-01-01

    Full Text Available Thermally-sprayed alumina based materials, e.g., alumina-titania (Al2O3-TiO2, are commonly applied as wear resistant coatings in industrial applications. Properties of the coatings depend on the spray process, powder morphology, and chemical composition of the powder. In this study, wear resistant coatings from Al2O3 and Al2O3-13TiO2 powders were sprayed with plasma and high-velocity oxygen-fuel (HVOF spray processes. Both, fused and crushed, and agglomerated and sintered Al2O3-13TiO2 powders were studied and compared to pure Al2O3. The coatings were tested for abrasion, erosion, and cavitation resistances in order to study the effect of the coating structure on the wear behavior. Improved coating properties were achieved when agglomerated and sintered nanostructured Al2O3-13TiO2 powder was used in plasma spraying. Coatings with the highest wear resistance in all tests were produced by HVOF spraying from fused and crushed powders.

  1. Duplex Al-based thermal spray coatings for corrosion protection in high temperature refinery applications

    Directory of Open Access Journals (Sweden)

    Rocha Adriana da Cunha

    2004-01-01

    Full Text Available The application of thermal spray coatings has been effective in preventing corrosion of steel and iron products. It has been used in a wide range of applications spreading from the petroleum to the food industry. In this work, the performance and effectiveness of a two-layered aluminum-based thermal spray coating applied to an ASTM A387 G11 steel was evaluated. The coating structure was comprised of an inner Al-Fe-Cr layer and an outer layer of aluminum. Coated samples were tested in the reactor zone of a fluid catalytic cracking unit (FCCU of a petrochemical plant for 2.5 years. The reactor zone temperature was about 793 K (520 °C and the environment was a mixed gas containing sulfur, oxygen and carbon. Laboratory-scale tests were also conducted on the coated samples in order to gain a better understanding of the corrosive effect of the gaseous species present in the FCCU atmosphere. Porosity present in the thermal spray coatings allowed the penetration of the atmosphere corrodents, which instigated intergranular corrosion of the steel substrate. The presence of an inner Al-Fe-Cr layer did not prevent coating spallation, which further contributed to the internal corrosion process.

  2. Plasma-Sprayed Hydroxylapatite-Based Coatings: Chemical, Mechanical, Microstructural, and Biomedical Properties

    Science.gov (United States)

    Heimann, Robert B.

    2016-06-01

    This contribution discusses salient properties and functions of hydroxylapatite (HA)-based plasma-sprayed coatings, including the effect on biomedical efficacy of coating thickness, phase composition and distribution, amorphicity and crystallinity, porosity and surface roughness, cohesion and adhesion, micro- and nano-structured surface morphology, and residual coating stresses. In addition, it will provide details of the thermal alteration that HA particles undergo in the extremely hot plasma jet that leads to dehydroxylated phases such as oxyhydroxylapatite (OHA) and oxyapatite (OA) as well as thermal decomposition products such as tri-(TCP) and tetracalcium phosphates (TTCP), and quenched phases such as amorphous calcium phosphate (ACP). The contribution will further explain the role of ACP during the in vitro interaction of the as-deposited coatings with simulated body fluid resembling the composition of extracellular fluid (ECF) as well as the in vivo responses of coatings to the ECF and the host tissue, respectively. Finally, it will briefly describe performance profiles required to fulfill biological functions of osteoconductive bioceramic coatings designed to improve osseointegration of hip endoprostheses and dental root implants. In large parts, the content of this contribution is a targeted review of work done by the author and his students and coworkers over the last two decades. In addition, it is considered a stepping stone toward a standard operation procedure aimed at depositing plasma-sprayed bioceramic implant coatings with optimum properties.

  3. Continuous preparation of polymer coated drug crystals by solid hollow fiber membrane-based cooling crystallization.

    Science.gov (United States)

    Chen, Dengyue; Singh, Dhananjay; Sirkar, Kamalesh K; Pfeffer, Robert

    2016-02-29

    A facile way to continuously coat drug crystals with a polymer is needed in controlled drug release. Conventional polymer coating methods have disadvantages: high energy consumption, low productivity, batch processing. A novel method for continuous polymer coating of drug crystals based on solid hollow fiber cooling crystallization (SHFCC) is introduced here. The drug acting as the host particle and the polymer for coating are Griseofulvin (GF) and Eudragit RL100, respectively. The polymer's cloud point temperature in its acetone solution was determined by UV spectrophotometry. An acetone solution of the polymer containing the drug in solution as well as undissolved drug crystals in suspension were pumped through the tube side of the SHFCC device; a cold liquid was circulated in the shell side to rapidly cool down the feed solution-suspension in the hollow-fiber lumen. The polymer precipitated from the solution and coated the suspended crystals due to rapid temperature reduction and heterogeneous nucleation; crystals formed from the solution were also coated by the polymer. Characterizations by scanning electron microscopy, thermogravimetric analysis, laser diffraction spectroscopy, X-ray diffraction, Raman spectroscopy, and dissolution tests show that a uniformly coated, free-flowing drug/product can be obtained under appropriate operating conditions without losing the drug's pharmaceutical properties and controlled release characteristics.

  4. Side by side tests of two SDHW systems with solar collectors with and without antireflection treatment

    DEFF Research Database (Denmark)

    Kong, Weiqiang; Han, Jiangong; Perers, Bengt

    2015-01-01

    Two low flow SDHW systems based on mantle tanks are tested side by side in a laboratory test facility for solar heating systems under the same weather and operation conditions. The systems are identical with the exception that one system is equipped with a solar collector with antireflection...... treated glass while the other system has a collector with a normal glass. Measurements of the thermal performance of the two systems have been carried out for a long measuring period. The thermal performances of the systems have also been calculated with a detailed simulation model. There is a good...... agreement between measured and calculated thermal performances for both systems. The extra thermal performance of the system with the solar collector with the anti reflection treated glass cover is a strong function of the solar fraction. In sunny periods with high solar fractions the percentage extra...

  5. Optical coatings for metamaterials (Conference Presentation)

    Science.gov (United States)

    Jen, Yi-Jun

    2016-09-01

    Optical coatings have been referred as thin films that create interference effect to change optical properties of substrates. The most common applications of optical thin films are anti-reflection coatings, high reflective coatings, beamsplitter coatings, and bandpass filter coatings. In the recent development of metamaterials, the optical coatings also play a critical role in design, fabrication and measurement. In fabrication, glancing angle deposition has been applied to grow slanted metal nanorod arrays. The associated longitudinal plasmon and transverse plasmon modes under linear polarized illuminations are induced and generate anisotropic refractive index and extinction coefficient. Strong birefringence of a silver nanorod array reveals positive and negative real refractive indices exist for two orthogonal linear polarization states. Recently, negative index materials and hyperbolic metamaterials are realized as multilayers comprising subwavelength-scale metal and dielectric films alternatively. From the view of optical coatings, the design of optical edge filters can be applied to arrange the metal-dielectric multilayer as a symmetrical film sack to perform equivalent complex admittance and refractive index. On the other hand, the traditional admittance diagram used in design of antireflection and bandpass filters can be applied to induce the transmission of a negative index multilayer. The admittance loci of metal films are designed to be huge contours in the admittance diagram to reduce the energy loss in metal films. Five-layered symmetrical film stack and seven-layered symmetrical film stack are shown here to present as new bandpass filters with negative real refractive indices.

  6. Effect of chitosan coating on a bacteria-based alginate microrobot.

    Science.gov (United States)

    Park, Sung Jun; Lee, Yu Kyung; Cho, Sunghoon; Uthaman, Saji; Park, In-Kyu; Min, Jung-Joon; Ko, Seong Young; Park, Jong-Oh; Park, Sukho

    2015-04-01

    To develop an efficient bacteria-based microrobot, first, therapeutic bacteria should be encapsulated into microbeads using biodegradable and biocompatible materials; second, the releasing rate of the encapsulated bacteria for theragnostic function should be regulated; and finally, flagellated bacteria should be attached on the microbeads to ensure the motility of the microrobot. For the therapeutic bacteria encapsulation, an alginate can be a promising candidate as a biodegradable and biocompatible material. Owing to the non-regulated releasing rate of the encapsulated bacteria in alginate microbeads and the weak attachment of flagellated bacteria on the surface of alginate microbeads, however, the alginate microbeads cannot be used as effective cargo for a bacteria-based microrobot. In this paper, to enhance the stability of the bacteria encapsulation and the adhesion of flagellated bacteria in alginate microbeads, we performed a surface modification of alginate microbeads using chitosan coating. The bacteria-encapsulated alginate microbeads with 1% chitosan coating maintained their structural integrity up to 72 h, whereas the control alginate microbead group without chitosan coating showed severe degradations after 24 h. The chitosan coating in alginate microbeads shows the enhanced attachment of flagellated bacteria on the surface of alginate microbeads. The bacteria-actuated microrobot with the enhanced flagellated bacteria attachment could show approximately 4.2 times higher average velocities than the control bacteria-actuated microrobot without chitosan coating. Consequently, the surface modification using chitosan coating enhanced the structural stability and the motility of the bacteria-based alginate microrobots.

  7. Microstructures and Wear Performance of PTAW Deposited Ni-Based Coatings with Spherical Tungsten Carbide

    Directory of Open Access Journals (Sweden)

    Dewei Deng

    2015-10-01

    Full Text Available The Ni-based coatings with different content of spherical tungsten carbide were deposited by plasma transfer arc welding (PTAW method on 304 austenitic stainless steel sheets in this study. The microstructure and wear property of spherical tungsten carbide particle reinforced composite coatings were investigated by means of optical microscope, scanning electron microscope (SEM, X-ray diffraction (XRD, electron probe microanalysis (EPMA and sliding wear test. It is shown that the fraction of spherical tungsten carbides has an important influence on microstructure of Ni-based overlay. The Ni40 overlay consists of γ-Ni dendrites with interdendritic Ni-based eutectics, borides and carbides improving the wear resistance. In the case of composite coatings with different content of tungsten carbide, many new phases are observed, such as Ni2W4C and NiW. In addition, there are a large number of irregular structures in composite coatings, such as acicular structure and irregular stripe organization. The results of sliding wear test indicate that the mass loss of coatings is influenced by the content of tungsten carbide. The mass loss decreases with the increase of tungsten carbide fraction. At high load, the abrasive resistance of composite coating with 60 wt. % tungsten carbide is improved about 50-fold compared to that of Ni40 overlay.

  8. A high performance ceria based interdiffusion barrier layer prepared by spin-coating

    DEFF Research Database (Denmark)

    Plonczak, Pawel; Joost, Mario; Hjelm, Johan

    2011-01-01

    A multiple spin-coating deposition procedure of Ce0.9Gd0.1O1.95 (CGO) for application in solid oxide fuel cells (SOFCs) was developed. The thin and dense CGO layer can be employed as a barrier layer between yttria stabilised zirconia (YSZ) electrolyte and a (La, Sr)(Co, Fe)O3 based cathode....... The decomposition of the polymer precursor used in the spin-coating process was studied. The depositions were performed on anode supported half cells. By controlling the sintering temperature between each spin-coating process, dense and crack-free CGO films with a thickness of approximately 1 μm were obtained....... The successive steps of dense layer production was investigated by scanning electron microscopy. X-ray diffraction was employed to monitor the crystal structure of the CGO layer sintered at different temperatures. The described spin coated barrier layer was evaluated using an anode supported cell...

  9. Fly ash based geopolymer thin coatings on metal substrates and its thermal evaluation.

    Science.gov (United States)

    Temuujin, Jadambaa; Minjigmaa, Amgalan; Rickard, William; Lee, Melissa; Williams, Iestyn; van Riessen, Arie

    2010-08-15

    Class F fly ash based Na-geopolymer formulations have been applied as fire resistant coatings on steel. The main variables for the coating formulations were Si: Al molar and water: cement weight ratios. We have determined that the adhesive strength of the coatings strongly depend on geopolymer composition. The ease with which geopolymer can be applied onto metal surfaces and the resultant thickness depend on the water content of the formulation. Adhesive strengths of greater than 3.5 MPa have been achieved on mild steel surfaces for compositions with Si:Al of 3.5. Microstructure evolution and thermal properties of the optimised coating formulations show that they have very promising fire resistant characteristics.

  10. Inhibitory effect of coated mannan against the adhesion of Candida biofilms to denture base resin.

    Science.gov (United States)

    Sato, Maki; Ohshima, Tomoko; Maeda, Nobuko; Ohkubo, Chikahiro

    2013-01-01

    The adherence of Candida on dentures is related to diseases such as denture stomatitis and aspiration pneumonia. Mannan is a major component of the Candida cell surface, and contributes to the cell adherence. A previous report indicated that the adherence of C. albicans to culture dishes was inhibited by the coating them with mannan. The purpose of this study was to examine the adhesion inhibitory effect of mannan coating on acrylic denture surfaces against C. albicans and C. glabrata. The amount of Candida attached on the acrylic surfaces coated with mannan was calibrated by culture methods. Mannan showed significant inhibitory effects on Candida adhesion in both the yeast and hyphal form in a concentration-dependent manner, and the durability of the inhibitory effect continued for three days. These results suggest that mannan coating on the denture base acrylic can prevent Candida adhesion on the denture.

  11. Self-healing phenomenon and dynamic hardness of C60-based nanocomposite coatings.

    Science.gov (United States)

    Penkov, Oleksiy V; Pukha, Volodymyr E; Devizenko, Alexander Yu; Kim, Hae-Jin; Kim, Dae-Eun

    2014-05-14

    The phenomenon of surface self-healing in C60-based polymer coatings deposited by ion-beam assisted physical vapor deposition was investigated. Nanoindentation of the coatings led to the formation of a protrusion rather than an indent. This protrusion was accompanied by an abnormal shape of the force-distance curve, where the unloading curve lies above the loading curve due to an additional force applied in pulling the indenter out of the media. The coatings exhibited a nanocomposite structure that was strongly affected by the ratio of C60 ion and C60 molecular beam intensities during deposition. The coatings also demonstrated the dynamic hardness effect, where the effective value of the hardness depends significantly on the indentation speed.

  12. High removal rate laser-based coating removal system

    Science.gov (United States)

    Matthews, Dennis L.; Celliers, Peter M.; Hackel, Lloyd; Da Silva, Luiz B.; Dane, C. Brent; Mrowka, Stanley

    1999-11-16

    A compact laser system that removes surface coatings (such as paint, dirt, etc.) at a removal rate as high as 1000 ft.sup.2 /hr or more without damaging the surface. A high repetition rate laser with multiple amplification passes propagating through at least one optical amplifier is used, along with a delivery system consisting of a telescoping and articulating tube which also contains an evacuation system for simultaneously sweeping up the debris produced in the process. The amplified beam can be converted to an output beam by passively switching the polarization of at least one amplified beam. The system also has a personal safety system which protects against accidental exposures.

  13. Biocorrosion behavior and cell viability of adhesive polymer coated magnesium based alloys for medical implants

    Science.gov (United States)

    Abdal-hay, Abdalla; Dewidar, Montasser; Lim, Jae Kyoo

    2012-11-01

    The present study was ultimately aimed to design novel adhesive biodegradable polymer, poly(vinyl acetate) (PVAc), coatings onto Mg based alloys by the dip-coating technique in order to control the degradation rate and enhance the biocompatibility of magnesium alloys. The influence of various solvents on PVAc surface topography and their protection of Mg alloys were dramatically studied in vitro. Electrochemical polarization, degradation, and PVAc film cytocompatibility were also tested. Our results showed that the solvent had a significant effect on coating quality. PVAc/dichloromethane solution showed a porous structure and solution concentration could control the porous size. The coatings prepared using tetrahydrofuran and dimethylformamide solvents are exceptional in their ability to generate porous morphology even at low polymer concentration. In general, the corrosion performance appears to be different on different PVAc-solvent system. Immersion tests illustrated that the porous morphology on PVAc stabilized corrosion rates. A uniform corrosion attack in artificial simulation body fluid was also exhibited. The cytocompatibility of osteoblast cells (MC3T3) revealed high adherence, proliferation, and survival on the porous structure of PVAc coated Mg alloy, which was not observed for the uncoated samples. This novel PVAc coating is a promising candidate for biodegradable implant materials, which might widen the use of Mg based implants.

  14. GMI effect in CuO coated Co-based amorphous ribbons

    Energy Technology Data Exchange (ETDEWEB)

    Taysioglu, Asli Ayten [Department of Physics, Sciences and Arts Faculty, Uludag University, 16059 Gorukle, Bursa (Turkey); Peksoz, Ahmet, E-mail: peksoz@uludag.edu.t [Department of Physics, Sciences and Arts Faculty, Uludag University, 16059 Gorukle, Bursa (Turkey); Kaya, Yunus [Department of Chemistry, Sciences and Arts Faculty, Uludag University, 16059 Gorukle, Bursa (Turkey); Derebasi, Naim [Department of Physics, Sciences and Arts Faculty, Uludag University, 16059 Gorukle, Bursa (Turkey); Irez, Gazi [Department of Chemistry, Sciences and Arts Faculty, Uludag University, 16059 Gorukle, Bursa (Turkey); Kaynak, Gokay [Department of Physics, Sciences and Arts Faculty, Uludag University, 16059 Gorukle, Bursa (Turkey)

    2009-11-13

    A Copper oxide (CuO) film has been grown on a surface of Co-based amorphous ribbon using chemical successive ionic layer adsorption and reaction technique, at room temperature and atmosphere pressure. The influence of coating and width of ribbon on giant magneto impedance have been investigated over a frequency range from 0.1 to 3 MHz and under a static magnetic field between -8 and +8 kA/m. The results showed that Co-based amorphous ribbons, which are coated CuO film, have a significant effect on the magnitude and operation frequency for the giant magneto impedance effect as compared to the samples without coating. The highest giant magneto impedance effect was found to be 14.90 on 5 mm width coated ribbon, which is 60% higher than the sample without coating. A surface observation of these samples has been carried out by an atomic force microscope. The AFM images reveal the difference between surfaces of coated and as-cast sample.

  15. An intelligent anticorrosion coating based on pH-responsive supramolecular nanocontainers

    Science.gov (United States)

    Chen, Tao; Fu, JiaJun

    2012-12-01

    The hollow mesoporous silica nanoparticles (HMSNs), which have been used as the nanocontainers for the corrosion inhibitor, benzotriazole, were fabricated using the hard-template method. Alkaline-responsive HMSNs based on cucurbit[6]uril (CB[6])/bisammonium supramolecular complex and acid-responsive HMSNs based on α-cyclodextrin (α-CD)/aniline supramolecular complex, which operate in water, have been achieved and characterized by solid-state NMR, thermogravimetry analysis, scanning electron microscopy, transmission electron microscopy and N2 adsorption-desorption analysis. The two elaborately designed nanocontainers show the pH-controlled encapsulation/release behaviors for benzotriazole molecules. Equal amounts of the alkaline- and acid-responsive nanocontainers were uniformly distributed in the hybrid zirconia-silica sol-gel coating and thus formed the intelligent anticorrosion coating. The self-healing property of AA2024 alloy coated with the intelligent anticorrosion coating is evaluated by electrochemical impedance spectroscopy (EIS). The sol-gel coating doped with the pH-responsive nanocontainers clearly demonstrates long-term corrosion protection performances when compared to the undoped sol-gel coating, which is attributed to the release of corrosion inhibitor from the nanocontainers after feeling the changes of environmental pH values near the corroded areas.

  16. Hafnia-Based Nanostructured Thermal Barrier Coatings for Advanced Hydrogen Turbine Technology

    Energy Technology Data Exchange (ETDEWEB)

    Ramana, Chintalapalle; Choudhuri, Ahsan

    2013-01-31

    Thermal barrier coatings (TBCs) are critical technologies for future gas turbine engines of advanced coal based power generation systems. TBCs protect engine components and allow further increase in engine temperatures for higher efficiency. In this work, nanostructured HfO{sub 2}-based coatings, namely Y{sub 2}O{sub 3}-stabilized HfO{sub 2} (YSH), Gd{sub 2}O{sub 3}-stabilized HfO{sub 2} (GSH) and Y{sub 2}O{sub 3}-stabilized ZrO{sub 2}-HfO{sub 2} (YSZH) were investigated for potential TBC applications in hydrogen turbines. Experimental efforts are aimed at creating a fundamental understanding of these TBC materials. Nanostructured ceramic coatings of YSH, GSH and YSZH were grown by physical vapor deposition methods. The effects of processing parameters and ceramic composition on the microstructural evolution of YSH, GSH and YSZH nanostructured coatings was studied using combined X-ray diffraction (XRD) and Electron microscopy analyses. Efforts were directed to derive a detailed understanding of crystal-structure, morphology, and stability of the coatings. In addition, thermal conductivity as a function of composition in YSH, YSZH and GSH coatings was determined. Laboratory experiments using accelerated test environments were used to investigate the relative importance of various thermo-mechanical and thermo-chemical failure modes of TBCs. Effects of thermal cycling, oxidation and their complex interactions were evaluated using a syngas combustor rig.

  17. Low temperature sol-gel process for optical coatings based on magnesium fluoride and titanium dioxide; Niedertemperatur Sol-Gel Verfahren fuer optische Schichtsysteme auf Basis von Magnesiumfluorid und Titandioxid

    Energy Technology Data Exchange (ETDEWEB)

    Krueger, Hannes

    2009-09-24

    This work deals with the development of a low temperature sol-gel spincoating process for thin films with thicknesses in the nanometer range based on metal oxides and metal fluorides. Optical films such as anti-reflective (AR) or high reflective coatings are of much interest and consist of alternating dielectric layers of low and high refractive index materials. Regarding the general procedure for the metal fluorides a novel nonaqueous sol-gel synthesis starting from metal alkoxides and alcohol-dissolved HF was used. The coatings were dried and calcined at 100 C. The morphology of these films was characterised with REM, TEM and AFM. EDX and XPS were used to identify the chemical composition and ellipsometry and UV-vis spectroscopy to determine the optical properties of the films. This new process allows the preparation of homogeneous magnesium fluoride and titanium dioxide layers with low roughness (R{sub a} {<=} 1,9 nm) on silicon and quartz substrates. The magnesium fluoride layers are partially amorphous or microcrystalline with crystallite sizes from 2 nm to 10 nm. The titanium dioxide layers are predominantly amorphous. The thicknesses of the magnesium fluoride and titanium dioxide single layers were adjustable between 25 nm and 500 nm depending on the number of coating steps and on the concentration of the used sols. The magnesium fluoride layers had a refractive index of n{sub 500} = 1,36 and the titanium dioxide layers a refraction index of n{sub 500} = 2,05. For the first time, an alternating metal fluoride and oxide multilayer system was produced with a low temperature sol-gel method (consisting of magnesium fluoride and titanium dioxide). Based on the determined optical constants of the magnesium fluoride and titanium dioxide single layers, AR and HR multilayer systems were calculated and fabricated. The transmission spectra of the designs and the corresponding multilayer were in good agreement. Similar results were obtained with the reflection spectra

  18. Impact of dilution on the microstructure and properties of Ni-based 625 alloy coatings

    Directory of Open Access Journals (Sweden)

    Tiago Jose Antoszczyszyn

    2014-06-01

    Full Text Available Nickel-based alloy IN 625 is used to protect components of aircrafts, power generation and oil refinery due to an association of toughness and high corrosion resistance. These properties are associated with the chemical composition and microstructure of coatings which depend on the processing parameters and the composition of the component being protected. This paper assessed impact of dilution on the microstructure and properties of the Ni alloy IN 625 deposited by Plasma Transferred Arc (PTA on two substrates: carbon steel API 5L and stainless steel AISI 316L. Differences due to the interaction with the substrate were maximized analyzing single layer coatings, processed with three deposition current: 120, 150 and 180 A. Correlation with a cast Nickel-based alloy sample contributed to assess the impact of dilution on coatings. Dilution was determined by the area ratio and Vickers hardness measured on the transverse section of coatings. Scanning electron and Laser confocal microscopy and X-ray diffraction analysis were carried out to characterize the microstructure. Results indicated the increasing dilution with the deposition current was deeply influenced by the substrate. Dilution ranging from 5 to 29% was measured on coatings processed on the API 5L steel and from 22 to 51% on the low thermal conductivity AISI 316L steel substrate. Differences on the microstructure and properties of coatings can be associated with the interaction with each substrate. Higher fraction of carbides account for the higher coating hardness when processing on API 5L whereas the low thermal conductivity of AISI 316L and the higher Fe content in solid solution contributed to the lower hardness of coatings.

  19. Biocorrosion behavior and cell viability of adhesive polymer coated magnesium based alloys for medical implants

    Energy Technology Data Exchange (ETDEWEB)

    Abdal-hay, Abdalla [Departmentt of Bionano System Engineering, College of Engineering, Chonbuk National University, Jeonju 561-756 (Korea, Republic of); Department of Mechanical Design Engineering, Advanced wind power system research institute, Chonbuk National University, Jeonju 561-756 (Korea, Republic of); Dewidar, Montasser [Department of Materials and Mechanical Design, Faculty of Energy Engineering, South Valley University, Aswan (Egypt); Lim, Jae Kyoo, E-mail: jklim@jbnu.ac.kr [Department of Mechanical Design Engineering, Advanced wind power system research institute, Chonbuk National University, Jeonju 561-756 (Korea, Republic of)

    2012-11-15

    Highlights: Black-Right-Pointing-Pointer The corrosion behavior of magnesium for orthopedic applications is extremely poor. Black-Right-Pointing-Pointer The solvent (DCM, THF and DMF) had a strong effect on the coatings performance. Black-Right-Pointing-Pointer Mg bar alloy coated with PVAc/DCM layers provided an excellent bonding strength. Black-Right-Pointing-Pointer Treated samples indicated significant damping for the degradation rate. Black-Right-Pointing-Pointer Cytocompatibility on MC3T3 cells of the PVAc/DCM samples revealed a good behavior. - Abstract: The present study was ultimately aimed to design novel adhesive biodegradable polymer, poly(vinyl acetate) (PVAc), coatings onto Mg based alloys by the dip-coating technique in order to control the degradation rate and enhance the biocompatibility of magnesium alloys. The influence of various solvents on PVAc surface topography and their protection of Mg alloys were dramatically studied in vitro. Electrochemical polarization, degradation, and PVAc film cytocompatibility were also tested. Our results showed that the solvent had a significant effect on coating quality. PVAc/dichloromethane solution showed a porous structure and solution concentration could control the porous size. The coatings prepared using tetrahydrofuran and dimethylformamide solvents are exceptional in their ability to generate porous morphology even at low polymer concentration. In general, the corrosion performance appears to be different on different PVAc-solvent system. Immersion tests illustrated that the porous morphology on PVAc stabilized corrosion rates. A uniform corrosion attack in artificial simulation body fluid was also exhibited. The cytocompatibility of osteoblast cells (MC3T3) revealed high adherence, proliferation, and survival on the porous structure of PVAc coated Mg alloy, which was not observed for the uncoated samples. This novel PVAc coating is a promising candidate for biodegradable implant materials, which might

  20. Superhydrophobic aluminium-based surfaces: Wetting and wear properties of different CVD-generated coating types

    Science.gov (United States)

    Thieme, M.; Streller, F.; Simon, F.; Frenzel, R.; White, A. J.

    2013-10-01

    In view of generating superhydrophobic aluminium-based surfaces, this work presents further results for the combination of anodic oxidation as the primary pretreatment method and chemical vapour deposition (CVD) variants for chemical modification producing coatings of 250-1000 nm thickness. In detail, CVD involved the utilisation of i - hexafluoropropylene oxide as precursor within the hot filament CVD process for the deposition of poly(tetrafluoroethylene) coatings at alternative conditions (PTFE-AC) and ii - 1,3,5-trivinyltrimethylcyclotrisiloxane for the deposition of polysiloxane coatings (PSi) by initiated CVD. The substrate material was Al Mg1 subjected to usual or intensified sulphuric acid anodisation pretreatments (SAAu, SAAi, respectively) affording various degrees of surface micro-roughness (SAAu weathering and/or mild wear testing. Superhydrophobicity (SH) was observed with the system SAAi + PTFE-AC similarly to former findings with the standard hot filament CVD PTFE coating variant (SAAi + PTFE-SC). The results indicated that the specific coating morphology made an important contribution to the water-repellency, because even some of the SAAu-based samples tended to reveal SH. Subjecting samples to weathering treatment resulted in a general worsening of the wetting behaviour, primarily limited to the receding contact angles. These tendencies were correlated with the chemical composition of the sample surfaces as analysed by X-ray photoelectron spectroscopy. The wear tests showed, as evaluated by scanning electron microscopy and contact angle measurement, that the PTFE coatings were relatively sensitive to friction. This was connected with a dramatic deterioration of the water-repelling properties. PSi-coated surfaces generally showed rather poor water-repellency, but this coating type was surprisingly resistant towards the applied friction test. From these findings it may be concluded that the combination of hydrophobic fluorine containing structure

  1. Structure and optical properties of dielectric-metal-dielectric coatings

    Energy Technology Data Exchange (ETDEWEB)

    Koltun, M.M.; Faiziev, Sh.A.; Gaziev, U.Kh.

    1976-01-01

    The conditions for production of a ZnS-Ag-ZnS coating on glass are investigated, together with the influence of each of the three layers on the optical characteristics of the coating. It is shown that the lower antireflection film in a three-layer coating serves not only to reduce reflection from the glass-metal film interface, but also creates conditions for condensation of a metal layer with small structural defects to increase the conductivity of the coating and its integral reflection coefficient in the infrared region of the spectrum.

  2. Simultaneous aluminizing and chromizing of steels to form (Fe,Cr){sub 3}Al coatings and Ge-doped silicide coatings of Cr-Zr base alloys

    Energy Technology Data Exchange (ETDEWEB)

    Zheng, M.; He, Y.R.; Rapp, R.A. [Ohio State Univ., Columbus, OH (United States). Dept. of Materials Science and Engineering

    1997-12-01

    A halide-activated cementation pack involving elemental Al and Cr powders has been used to achieve surface compositions of approximately Fe{sub 3}Al plus several percent Cr for low alloy steels (T11, T2 and T22) and medium carbon steel (1045 steel). A two-step treatment at 925 C and 1150 C yields the codeposition and diffusion of aluminum and chromium to form dense and uniform ferrite coatings of about 400 {micro}m thickness, while preventing the formation of a blocking chromium carbide at the substrate surfaces. Upon cyclic oxidation in air at 700 C, the coated steel exhibits a negligible 0.085 mg/cm{sup 2} weight gain for 1900 one-hour cycles. Virtually no attack was observed on coated steels tested at ABB in simulated boiler atmospheres at 500 C for 500 hours. But coatings with a surface composition of only 8 wt% Al and 6 wt% Cr suffered some sulfidation attack in simulated boiler atmospheres at temperatures higher than 500 C for 1000 hours. Two developmental Cr-Zr based Laves phase alloys (CN129-2 and CN117(Z)) were silicide/germanide coated. The cross-sections of the Ge-doped silicide coatings closely mimicked the microstructure of the substrate alloys. Cyclic oxidation in air at 1100 C showed that the Ge-doped silicide coating greatly improved the oxidation resistance of the Cr-Zr based alloys.

  3. Phase Noise Squeezing Based Parametric Bifurcation Tracking of MIP-Coated Microbeam MEMS Sensor for TNT Explosive Gas Sensing

    Science.gov (United States)

    2014-06-08

    Based Parametric Bifurcation Tracking of Mip -Coated Microbeam MEMS Sensor for TNT Explosive Gas Sensing See Attached The views, opinions and/or...2050 1 ABSTRACT Phase Noise-Squeezing-Based Parametric Bifurcation Tracking of Mip -Coated Microbeam MEMS Sensor for TNT Explosive Gas Sensing...SQUEEZING BASED PARAMETRIC BIFURCATION TRACKING OF MIP -COATED MICROBEAM MEMS SENSOR FOR TNT EXPLOSIVE GAS SENSING L. L. Li1*, E. L. Holthoff2, L. A

  4. Extended Functionality of Environmentally-Resistant Mo-Si-B-Based Coatings

    Science.gov (United States)

    Perepezko, J. H.; Sakidja, R.

    2013-02-01

    Multiphase Mo-Si-B alloys with compositions which yield the ternary intermetallic Mo5SiB2 (T2) phase as a key microstructure constituent together with the Mo and Mo3Si phases, offer an attractive balance of high melting temperature, oxidation resistance, and mechanical properties. The investigation of reaction kinetics involving the T2 phase enables the analysis of oxidation in terms of diffusion pathways and the design of effective coatings. From this basis, kinetic biasing is used together with pack cementation to develop Mo-Si-B-based multilayered coatings with an aluminoborosilica surface and in situ diffusion barriers with self-healing characteristics for enhanced oxidation resistance. While a combustion environment contains water vapor that can accelerate an attack of silica-based coatings, the Mo-Si-B-based coatings provide oxidation resistance in water vapor up to at least 1,500°C. An exposure to hot ionized gas species generated in an arc jet confirms the robust coating performance in extreme environments. To extend the application beyond Mo-based systems, a two-stage process has been implemented to provide effective oxidation resistance for refractory metal cermets, SiC and ZrB2 ultra-high-temperature composites.

  5. Thermally Sprayable Anti-corrosion Marine Coatings Based on MAH-g-LDPE/UHMWPE Nanocomposites

    Science.gov (United States)

    Jeeva Jothi, K.; Santhoskumar, A. U.; Amanulla, Syed; Palanivelu, K.

    2014-12-01

    Polymer composite coatings based on low-density polyethylene (LDPE) and ultra-high-molecular-weight polyethylene (UHMWPE) blends were prepared for marine coatings. The incorporation of carboxyl moiety in the polymer blends of LDPE/UHMWPE was carried out by grafting with maleic anhydride (MAH) at varying concentrations of 1-8 wt.% using reactive extrusion process. An optimum percentage of grafting of 2.1% was achieved with 5 wt.% of maleic anhydride. Further, the nanocomposites of MAH-grafted-LDPE/UHMWPE blends were prepared by incorporating cloisite 15A nanoclay at varying concentrations of 1-4 wt.%. The polymer nanocomposites were converted into fine powders suitable for thermal spray having ≤200 μ particle size using cryogenic grinding. The effect of the intact coatings applied on grit-blasted mild steel by thermal spray technique was evaluated for abrasion resistance, adhesion strength, and corrosion resistance. The corrosion resistance of the polymer nanocomposites was studied by salt spray technique and Electrochemical Impedance Spectroscopy The abrasion resistance of coatings increases with increasing UHMWPE content in the blends. However, blends with higher concentration of UHMWPE resulted in coarse coatings with poor adhesion. The coatings with 90:10 MAH-grafted-LDPE/UHMWPE having 3 wt.% of nanoclay showed good abrasion resistance, adhesion strength, and better corrosion resistance.

  6. Polysulfone and polyacrylate-based zwitterionic coatings for the prevention and easy removal of marine biofouling.

    Science.gov (United States)

    Hibbs, Michael R; Hernandez-Sanchez, Bernadette A; Daniels, Justin; Stafslien, Shane J

    2015-01-01

    A series of polysulfone and polyacrylate-based zwitterionic coatings were prepared on epoxy-primed aluminum substrata and characterized for their antifouling (AF) and fouling-release (FR) properties towards marine bacteria, microalgae and barnacles. The zwitterionic polymer coatings provided minimal resistance against bacterial biofilm retention and microalgal cell attachment, but facilitated good removal of attached microbial biomass by exposure to water-jet apparatus generated hydrodynamic shearing forces. Increasing the ion content of the coatings improved the AF properties, but required a stronger adhesive bond to the epoxy-primed aluminum substratum to prevent coating swelling and dissolution. Grafted poly(sulfobetaine) (gpSBMA), the most promising zwitterionic coating identified from microfouling evaluations, enabled the removal of four out of five barnacles reattached to its surface without incurring damage to their baseplates. This significant result indicated that gpSBMA relied predominately on its surface chemistry for its FR properties since it was very thin (~1-2 µm) relative to commercial coating standards (>200 µm).

  7. Effect of electromagnetic stirring on the microstructure and wear behavior of iron-based composite coatings

    Institute of Scientific and Technical Information of China (English)

    Jiangbo Cheng; Binshi Xu; Xiubing Liang; Yixiong Wu; Zhengun Liu

    2008-01-01

    The effect of electromagnetic stirring on the microstructure and wear behavior of coatings has been investigated. A series of iron-based coatings were fabricated by the plasma-transferred arc cladding process by applying different magnetic field currents. The microstructure and wear resistance of the composite coatings were characterized by scanning electron microscope (SEM), energy dispersive X-ray analysis (EDAX), X-ray diffraction (XRD), and wet sand rubber wheel abrasion tester. The experimental results showed that the microstructure of the coatings was mainly theγ-Fe matrix and (Cr, Fe)7C3 carbide reinforced phase. The coatings were metallurgically bonded to the substrate. With increasing magnetic field current, the amount of the block-like (Cr, Fe)7C>3 carbide reinforced phase increased at first, reached a local maximum, and then decreased sharply. When the magnetic field current reached 3 A, the block-like (Cr, Fe)7C3 carbides with high volume fraction were uniformly distributed in the matrix and the coating displayed a high microhardness and an excellent wear resistance under the wear test condition.

  8. Crack monitoring method based on Cu coating sensor and electrical potential technique for metal structure

    Directory of Open Access Journals (Sweden)

    Hou Bo

    2015-06-01

    Full Text Available Advanced crack monitoring technique is the cornerstone of aircraft structural health monitoring. To achieve real-time crack monitoring of aircraft metal structures in the course of service, a new crack monitoring method is proposed based on Cu coating sensor and electrical potential difference principle. Firstly, insulation treatment process was used to prepare a dielectric layer on structural substrate, such as an anodizing layer on 2A12-T4 aluminum alloy substrate, and then a Cu coating crack monitoring sensor was deposited on the structure fatigue critical parts by pulsed bias arc ion plating technology. Secondly, the damage consistency of the Cu coating sensor and 2A12-T4 aluminum alloy substrate was investigated by static tensile experiment and fatigue test. The results show that strain values of the coating sensor and the 2A12-T4 aluminum alloy substrate measured by strain gauges are highly coincident in static tensile experiment and the sensor has excellent fatigue damage consistency with the substrate. Thirdly, the fatigue performance discrepancy between samples with the coating sensor and original samples was investigated. The result shows that there is no obvious negative influence on the fatigue performance of the 2A12-T4 aluminum alloy after preparing the Cu coating sensor on its surface. Finally, crack monitoring experiment was carried out with the Cu coating sensor. The experimental results indicate that the sensor is sensitive to crack, and crack origination and propagation can be monitored effectively through analyzing the change of electrical potential values of the coating sensor.

  9. Improvement of the Oxidation Resistance of the Single-Crystal Ni-Based TMS-82+ Superalloy by Ni–Al Coatings with/without the Diffusion Barrier

    NARCIS (Netherlands)

    Wu, Y.; Li, X.W.; Song, G.M.; Wang, Y.M.; Narita, T.

    2010-01-01

    Oxidation behavior of the uncoated base, Ni–Al coated and Re–Cr-Ni plus Ni–Al coated single-crystal (SC) Ni-based TMS-82+ superalloy is studied under cyclic air at 900ºC for 200 h to assess the oxidation resistance. Regardless of the coating processing, Ni–Al coating is effective in improving the ox

  10. Alginate- and gellan-based edible films for probiotic coatings on fresh-cut fruits.

    Science.gov (United States)

    Tapia, M S; Rojas-Graü, M A; Rodríguez, F J; Ramírez, J; Carmona, A; Martin-Belloso, O

    2007-05-01

    Alginate- (2% w/v) or gellan-based (0.5%) edible films, containing glycerol (0.6% to 2.0%), N-acetylcysteine (1%), and/or ascorbic acid (1%) and citric acid (1%), were formulated and used to coat fresh-cut apple and papaya cylinders. Water vapor permeability (WVP) was significantly higher (P films (0.30 to 0.31 x 10(-9) g m/Pa s m2) than in the gellan ones (0.26 to 0.27 x 10(-9) g m/Pa s m2). Addition of 0.025% (w/v) sunflower oil decreased WVP of gellan films (0.20 to 0.22 x 10(-9) g m/Pa s m2). Water solubility of gellan and alginate films at 25 degrees C (0.47 to 0.59 and 0.74 to 0.79, respectively) and their swelling ratios (2.3 to 2.6 and 1.6 to 2.0, respectively) indicate their potential for coating high moisture fresh-cut fruits. Fresh-cut apple and papaya cylinders were successfully coated with 2% (w/v) alginate or gellan film-forming solutions containing viable bifidobacteria. WVP in alginate (6.31 and 5.52 x 10(-9) g m/Pa s m2) or gellan (3.65 and 4.89 x 10(-9) g m/Pa s m2) probiotic coatings of papaya and apple, respectively, were higher than in the corresponding cast films. The gellan coatings and films exhibited better water vapor properties in comparison with the alginate coatings. Values > 10(6) CFU/g B. lactis Bb-12 were maintained for 10 d during refrigerated storage of fresh-cut fruits, demonstrating the feasibility of alginate- and gellan-based edible coatings to carry and support viable probiotics on fresh-cut fruit.

  11. Manufacture of iron-based, amorphous coatings with high fracture toughness

    Science.gov (United States)

    Bobzin, K.; Öte, M.; Königstein, T.

    2017-03-01

    Amorphous iron-based material have excellent corrosion behaviour, show good tribological performances and exhibit interesting thermophysical properties. The deposition as a coating system by thermal spraying technology is an innovative approach to manufacture these materials. In this study, the mechanical properties of three iron-based amorphous coatings with different chromium content xCr = 0, 5 and 15 at.% are presented deposited by means of High Velocity Oxygen Fuel Spraying. For the determination of the amorphous content the linear relationship between crystallization energy and amount of amorphous structures is used. Comparing the crystallization energies of amorphous ribbons manufactured by melt spinning to those of feedstock materials and free standing coatings, assumptions regarding the amorphous contents are drawn. The results show that the amorphous content in the feedstock material is influenced by the amount of chromium content. Furthermore, the amorphous content of all coatings do not exceed those of the feedstock materials. Powder xCr = 15 at.% and the corresponding coating exhibit smallest amount of amorphous structure, presumably due to a not fully melted state of the impacting particles. The values of fracture toughness of the coatings are determined by means of indentation and subsequent measurement of the crack lengths. Furthermore, values of indentation modulus and hardness are measured and compared to each other. While length of indentation cracks decreases with increasing chromium content, an increase in indention modulus and hardness is observed. In comparison to ceramic reference YSZ and the steel reference 1.4404, all amorphous coatings show promising properties such as low indentation crack lengths and high hardness.

  12. EFFECT OF La2O3 ADDITION ON MICROSTRUCTURE AND WEAR BEHAVIOR OF ELECTROSPARK DEPOSITED Ni-BASED COATINGS

    OpenAIRE

    GAO YUXIN; YI JIAN

    2013-01-01

    La2O3 doped Ni-based coatings have been prepared by electrospark deposition technique. The effect of La2O3 on the microstructure, hardness and wear behavior of the as-prepared Ni-based coatings is investigated by using X-ray diffractometer, scanning electron microscope, wear tribometer and Vickers hardness tester. Results indicates that the microstructure, hardness and wear resistance of La2O3 doped Ni-based coatings are effectively improved as compared to the undoped one, and the coating wit...

  13. Drying of water based foundry coatings: Innovative test, process design and optimization methods

    DEFF Research Database (Denmark)

    Di Muoio, Giovanni Luca; Johansen, Bjørn Budolph

    This work has been carried out in in partial fulfilment of the requirements for the award of the degree of Doctor of Philosophy (PhD) at the Technical University of Denmark. Associate Professor Niels Skat Tiedje has been the university supervisor from March 2012 to February 2015. Casting Technology...... of Denmark with the overall aim to optimize the drying process of water based foundry coatings. Drying of foundry coatings is a relatively new process in the foundry industry that followed the introduction of water as a solvent. In order to avoid moisture related quality problems and reach production...... or adapted to better control drying processes of water based foundry coatings. Critical drying process related properties were obtained in the several laboratory tests performed and calculation and simulation methods were developed. Additionally, examples of improvement on full scale industrial production...

  14. A construction of novel iron-foam-based calcium phosphate/chitosan coating biodegradable scaffold material.

    Science.gov (United States)

    Wen, Zhaohui; Zhang, Liming; Chen, Chao; Liu, Yibo; Wu, Changjun; Dai, Changsong

    2013-04-01

    Slow corrosion rate and poor bioactivity restrict iron-based implants in biomedical application. In this study, we design a new iron-foam-based calcium phosphate/chitosan coating biodegradable composites offering a priority mechanical and bioactive property for bone tissue engineering through electrophoretic deposition (EPD) followed by a conversion process into a phosphate buffer solution (PBS). Tensile test results showed that the mechanical property of iron foam could be regulated through altering the construction of polyurethane foam. The priority coatings were deposited from 40% nano hydroxyapatite (nHA)/ethanol suspension mixed with 60% nHA/chitosan-acetic acid aqueous solution. In vitro immersion test showed that oxidation-iron foam as the matrix decreased the amount of iron implanted and had not influence on the bioactivity of this implant, obviously. So, this method could also be a promising method for the preparation of a new calcium phosphate/chitosan coating on foam construction.

  15. Optimization of contaminated oxide inversion layer solar cell. [considering silicon oxide coating

    Science.gov (United States)

    Call, R. L.

    1976-01-01

    Contaminated oxide cells have been fabricated with efficiencies of 8.6% with values of I sub sc = 120 ma, V sub oc = .54 volts, and curve factor of .73. Attempts to optimize the fabrication step to yield a higher output have not been successful. The fundamental limitation is the inadequate antireflection coating afforded by the silicon dioxide coating used to hold the contaminating ions. Coatings of SiO, therefore, were used to obtain a good antireflection coating, but the thinness of the coatings prevented a large concentration of the contaminating ions, and the cells was weak. Data of the best cell were .52 volts V sub oc, 110 ma I sub sc, .66 CFF and 6.7% efficiency.

  16. Development of a new wear resistant coating by arc spraying of a steel-based cored wire

    Institute of Scientific and Technical Information of China (English)

    Lidong ZHAO; Binyou FU; Dingyong HE; Pia KUTSCHMANN

    2009-01-01

    In the present study, a cored wire of 304 L stainless steel as sheath material and NiB and WC-12Co as filler materials was designed and deposited to produce a new wear resistant coating containing amorphous phase by arc spraying. The microstructure of the coating was investigated. The porosity and hardness of the coating were determined. The wear performance of the coating was evaluated. The XRD and TEM analyses showed that there are high volume of amorphous phase and very fine crystalline grains in the coating. DTA measurements revealed that the crystallization of the amorphous phase occurred at 579.2℃. Because metallurgical processes for single droplets were non-homogenous during spraying, the lamellae in the coating have different hardness values, which lie between about 700 and 1250HV10og. The abrasive wear test showed that the new Fe-based coating was very wear resistant.

  17. Friction and wear behaviour of Mo-W doped carbon-based coating during boundary lubricated sliding

    Science.gov (United States)

    Hovsepian, Papken Eh.; Mandal, Paranjayee; Ehiasarian, Arutiun P.; Sáfrán, G.; Tietema, R.; Doerwald, D.

    2016-03-01

    A molybdenum and tungsten doped carbon-based coating (Mo-W-C) was developed in order to provide low friction in boundary lubricated sliding condition at ambient and at high temperature. The Mo-W-C coating showed the lowest friction coefficient among a number of commercially available state-of-the-art DLC coatings at ambient temperature. At elevated temperature (200 °C), Mo-W-C coating showed a significant reduction in friction coefficient with sliding distance in contrast to DLC coatings. Raman spectroscopy revealed the importance of combined Mo and W doping for achieving low friction at both ambient and high temperature. The significant decrease in friction and wear rate was attributed to the presence of graphitic carbon debris (from coating) and 'in situ' formed metal sulphides (WS2 and MoS2, where metals were supplied from coating and sulphur from engine oil) in the transfer layer.

  18. Exploring anti-reflection modes in disordered media

    CERN Document Server

    Kim, Moonseok; Yoon, Changhyeong; Kim, Guang Hoon; Kim, Seung-hyun; Yi, Gi-Ra; Park, Q-Han; Choi, Wonshik

    2013-01-01

    Sensing and manipulating targets hidden under scattering media are universal problems that take place in applications ranging from deep-tissue optical imaging to laser surgery. A major issue in these applications is the shallow light penetration caused by multiple scattering that reflects most of incident light. Although advances have been made to eliminate image distortion by a scattering medium, dealing with the light reflection has remained unchallenged. Here we present a method to minimize reflected intensity by finding and coupling light into the anti-reflection modes of a scattering medium. In doing so, we achieved more than a factor of 3 increase in light penetration. Our method of controlling reflected waves makes it readily applicable to in vivo applications in which detector sensors can only be positioned at the same side of illumination and will therefore lay the foundation of advancing the working depth of many existing optical imaging and treatment technologies.

  19. Phase Composition, Microstructure, and Tribological Property of Plasma-Sprayed TiC-BASED Coating

    Science.gov (United States)

    Sun, Shibin; Zou, Zengda; Liu, Xuemei; Shi, Hanchao

    TiC-based wear resistant coating was prepared by plasma spraying using reconstituted composite powders doped with ultra-fine carbide. Phase composition and microstructure of as-sprayed coating were characterized by X-ray diffraction (XRD), scanning electron microscope (SEM) utilizing backscattered imaging mode (BSE), and electron probe micro-analysis. Wear test was performed by using a ring-on-block tester under dry sliding condition. Results show that the coating adheres well to the substrate and no delamination appears. TiC content underwent pronounced reduction because of oxidation, reaction, and physical loss. Reactions between TiC and Mo and probably between dissociated C and Mo lead to the formation of Mo2C. Wear resistance of NiCrMo-TiC coating is about 4-8 times higher than that of substrate under different applied force. This work shed light on the reconstitution of spraying powder doped with ultra-fine reinforce phase particles, and the present results are important for the preparation of nano-doped TiC-based coatings.

  20. FORMATION OF GRADIENT COATING OF Fe-BASED ALLOY WITH RARE EARTHS BY PLASMA SURFACING

    Institute of Scientific and Technical Information of China (English)

    L.J.Shang; A.Q.Sun; J.F.Chen; C.M.Zhang; Q.K.Cai

    2004-01-01

    A gradient coating of Fe-based alloy was manufactured with rare earths (RE) by plasma surfacing on Q235 steel substrate. The coatings were studied by using X-ray diffraction (XRD),scanning electron microscope(SEM),differential thermal analyzer (DTA ),and electron probe micro-analyzer (EPMA). The results show that the phases of the two kinds of coatings(with and without RE) both include α-Fe, Fe7C3, Fe3C, Cr2B, Fe2B and FeB. The microstructure ofF314 coating is mainly hypereutectic, the pro-phases Cr7C3 and Cr2B are loose, crassi, spiculate and contain microcracks. The brittleness of the coating is high, and the average hardness is 787 HV. When 0.8wt% RE was added into the F314 alloy, the microstructure varied from hypoeutectic to hypereutectic continuously, The hardness appears as gradient distribution with the highest value of 773 HV, meanwhile, the brittleness decreases significantly. The formation of gradient structure depends on the fallowing factors: (i) the conversion of RE. The addition of RE lowers the elements point and Fe-C eutectic temperature, thus the base metal melting acutely. (ii) the heating of plasma arc.Graded temperature results in directional solidification, thus the gradient structure forms easily. The main reasons for the hardness decrease with RE addition in the alloy are the ratio of hard phase lowering and the hardness of the hard phase decreasing.

  1. Pack cementation diffusion coatings for Fe-base and refractory alloys. Final report

    Energy Technology Data Exchange (ETDEWEB)

    Rapp, R.A. [Ohio State Univ., Columbus, OH (United States). Dept. of Materials Science and Engineering

    1998-03-10

    With the aid of computer-assisted calculations of the equilibrium vapor pressures in halide-activated cementation packs, processing conditions have been identified and experimentally verified for the codeposition of two or more alloying elements in a diffusion coating on a variety of steels and refractory metal alloys. A new comprehensive theory to treat the multi-component thermodynamic equilibria in the gas phase for several coexisting solid phases was developed and used. Many different processes to deposit various types of coatings on several types of steels were developed: Cr-Si codeposition for low- or medium-carbon steels, Cr-Al codeposition on low-carbon steels to yield either a Kanthal-type composition (Fe-25Cr-4Al in wt.%) or else a (Fe, Cr){sub 3}Al surface composition. An Fe{sub 3}Al substrate was aluminized to achieve an FeAl surface composition, and boron was also added to ductilize the coating. The developmental Cr-lean ORNL alloys with exceptional creep resistance were Cr-Al coated to achieve excellent oxidation resistance. Alloy wires of Ni-base were aluminized to provide an average composition of Ni{sub 3}Al for use as welding rods. Several different refractory metal alloys based on Cr-Cr{sub 2}Nb have been silicided, also with germanium additions, to provide excellent oxidation resistance. A couple of developmental Cr-Zr alloys were similarly coated and tested.

  2. Protection of aluminium foil AA8021 by molybdate-based conversion coatings

    Science.gov (United States)

    Liang, Chang-Sheng; Lv, Zhong-Fei; Zhu, Ye-Ling; Xu, Shi-Ai; Wang, Hong

    2014-01-01

    A quick method for surface treatment of aluminium foil with environment-friendly and effective molybdate-based coating was developed in this study. Aluminium foil samples were treated with molybdate-based solution. The microstructure and composition of the resulting molybdate-based conversion coatings were explored by scanning electron microscopy (SEM), energy dispersive spectroscopy (EDS) and X-ray photoelectric spectroscopy (XPS). We found that the molybdate-based conversion coating was composed mainly of MoO3, (MoO3)x(P2O5)y and Al2(MoO4)3 compounds. Furthermore, corrosion resistance of the treated aluminium foil was evaluated by electrochemical impedance spectroscopy (EIS) and potentiodynamic polarization. Our results show that all of the aluminium foils with molybdate-based conversion coatings have much better corrosion resistance than bare aluminium foil. Notably, the sample treated at 40 °C exhibited the best corrosion resistance. The new method is very suitable for continuous processing.

  3. Water-based, nonfluorinated dispersions for environmentally benign, large-area, superhydrophobic coatings.

    Science.gov (United States)

    Schutzius, Thomas M; Bayer, Ilker S; Qin, Jian; Waldroup, Don; Megaridis, Constantine M

    2013-12-26

    Low-cost, large-area, superhydrophobic coating treatments are of high value to technological applications requiring efficient liquid repellency. While many applications are envisioned, only few are realizable in practice due to either the high cost or low durability of such treatments. Recently, spray deposition of polymer-particle dispersions has been demonstrated as an excellent means for producing low-cost, large-area, durable, superhydrophobic composite coatings/films; however, such dispersions generally contain harsh or volatile solvents, which are required for solution processing of polymers as well as for dispersing hydrophobic nanoparticles, thus inhibiting scalability due to the increased cost in chemical handling and environmental safety concerns. Moreover, such coatings usually contain fluoropolymers due to their inherent low surface energy, a requirement for superhydrophobicity, but concerns over their biopersistence has provided an impetus for eliminating these chemicals. For spray coating, the former problem can be overcome by replacing organic solvents with water, but this situation seems paradoxical: Producing a highly water-repellent coating from an aqueous dispersion. We report a water-based, nonfluorinated dispersion for the formation of superhydrophobic composite coatings applied by spray on a variety of substrates. We stabilize hydrophobic components (i.e., polymer, nanoparticles) in water, by utilizing chemicals containing acid functional groups (i.e., acrylic acid) that can become ionized in aqueous environments under proper pH control (pH > 7). The functional polymer utilized in this study is a copolymer of ethylene and acrylic acid, while the particle filler is exfoliated graphite nanoplatelet (xGnP), which contains functional groups at its periphery. Once spray deposited and dried, the components become insoluble in water, thus promoting liquid repellency. Such coatings can find a wide range of applications due to their benign processing

  4. Preservation Mechanism of Chitosan-Based Coating with Cinnamon Oil for Fruits Storage Based on Sensor Data.

    Science.gov (United States)

    Xing, Yage; Xu, Qinglian; Yang, Simon X; Chen, Cunkun; Tang, Yong; Sun, Shumin; Zhang, Liang; Che, Zhenming; Li, Xihong

    2016-07-18

    The chitosan-based coating with antimicrobial agent has been developed recently to control the decay of fruits. However, its fresh keeping and antimicrobial mechanism is still not very clear. The preservation mechanism of chitosan coating with cinnamon oil for fruits storage is investigated in this paper. Results in the atomic force microscopy sensor images show that many micropores exist in the chitosan coating film. The roughness of coating film is affected by the concentration of chitosan. The antifungal activity of cinnamon oil should be mainly due to its main consistent trans-cinnamaldehyde, which is proportional to the trans-cinnamaldehyde concentration and improves with increasing the attachment time of oil. The exosmosis ratios of Penicillium citrinum and Aspergillus flavus could be enhanced by increasing the concentration of cinnamon oil. Morphological observation indicates that, compared to the normal cell, the wizened mycelium of A. flavus is observed around the inhibition zone, and the growth of spores is also inhibited. Moreover, the analysis of gas sensors indicate that the chitosan-oil coating could decrease the level of O₂ and increase the level of CO₂ in the package of cherry fruits, which also control the fruit decay. These results indicate that its preservation mechanism might be partly due to the micropores structure of coating film as a barrier for gas and a carrier for oil, and partly due to the activity of cinnamon oil on the cell disruption.

  5. Preservation Mechanism of Chitosan-Based Coating with Cinnamon Oil for Fruits Storage Based on Sensor Data

    Science.gov (United States)

    Xing, Yage; Xu, Qinglian; Yang, Simon X.; Chen, Cunkun; Tang, Yong; Sun, Shumin; Zhang, Liang; Che, Zhenming; Li, Xihong

    2016-01-01

    The chitosan-based coating with antimicrobial agent has been developed recently to control the decay of fruits. However, its fresh keeping and antimicrobial mechanism is still not very clear. The preservation mechanism of chitosan coating with cinnamon oil for fruits storage is investigated in this paper. Results in the atomic force microscopy sensor images show that many micropores exist in the chitosan coating film. The roughness of coating film is affected by the concentration of chitosan. The antifungal activity of cinnamon oil should be mainly due to its main consistent trans-cinnamaldehyde, which is proportional to the trans-cinnamaldehyde concentration and improves with increasing the attachment time of oil. The exosmosis ratios of Penicillium citrinum and Aspergillus flavus could be enhanced by increasing the concentration of cinnamon oil. Morphological observation indicates that, compared to the normal cell, the wizened mycelium of A. flavus is observed around the inhibition zone, and the growth of spores is also inhibited. Moreover, the analysis of gas sensors indicate that the chitosan-oil coating could decrease the level of O2 and increase the level of CO2 in the package of cherry fruits, which also control the fruit decay. These results indicate that its preservation mechanism might be partly due to the micropores structure of coating film as a barrier for gas and a carrier for oil, and partly due to the activity of cinnamon oil on the cell disruption. PMID:27438841

  6. Study of the HVOF Ni-Based Coatings' Corrosion Resistance Applied on Municipal Solid-Waste Incinerators

    Science.gov (United States)

    Guilemany, J. M.; Torrell, M.; Miguel, J. R.

    2008-06-01

    Oxidation of exchanger steel tubes causes important problems in Municipal Solid-Waste Incinerator (MSWI) plants. The present paper shows a possible solution for this problem through High-Velocity Oxygen Fuel (HVOF) thermal spray coatings. A comparative study was carried out between powder and wire Ni-based thermal spray coatings (with the same composition). These optimized coatings were compared based on their microstructure, wear properties (ASTM G99-90, ASTM G65-91), and erosion-corrosion (E-C) resistance. An E-C test designed in the Thermal Spray Centre was performed to reproduce the mechanisms that take place in a boiler. Studying the results of this test, the wire HVT Inconel coating sprayed by propylene appears to be the best alternative. A commercial bulk material with a composition similar to Ni-based coatings was tested to find the products of the oxidation reactions. The protective mechanisms of these materials were assessed after studying the results obtained for HVOF coatings and the bulk material where the presence of nickel and chromium oxides as a corrosion product can be seen. Kinetic evolution of the Ni-based coatings can be studied by thermogravimetric analysis. The protection that Inconel coatings give to the tube through the difference of the gain mass can be seen. Ni-based HVOF coatings by both spray conditions are a promising alternative to MSWI protection against chlorine environments, and their structures have a very important role.

  7. Superhydrophobic aluminium-based surfaces: Wetting and wear properties of different CVD-generated coating types

    Energy Technology Data Exchange (ETDEWEB)

    Thieme, M., E-mail: michael.thieme@tu-dresden.de [Technische Universität Dresden, Institute of Materials Science, 01062 Dresden (Germany); Streller, F., E-mail: streller@seas.upenn.edu [Technische Universität Dresden, Institute of Materials Science, 01062 Dresden (Germany); Simon, F., E-mail: frsimon@ipfdd.de [Leibniz-Institut für Polymerforschung Dresden, Postfach 120 411, 01005 Dresden (Germany); Frenzel, R., E-mail: frenzelr@ipfdd.de [Leibniz-Institut für Polymerforschung Dresden, Postfach 120 411, 01005 Dresden (Germany); White, A.J. [GVD Corporation, 45 Spinelli Place, Cambridge, MA 02138 (United States)

    2013-10-15

    In view of generating superhydrophobic aluminium-based surfaces, this work presents further results for the combination of anodic oxidation as the primary pretreatment method and chemical vapour deposition (CVD) variants for chemical modification producing coatings of 250–1000 nm thickness. In detail, CVD involved the utilisation of i – hexafluoropropylene oxide as precursor within the hot filament CVD process for the deposition of poly(tetrafluoroethylene) coatings at alternative conditions (PTFE-AC) and ii – 1,3,5-trivinyltrimethylcyclotrisiloxane for the deposition of polysiloxane coatings (PSi) by initiated CVD. The substrate material was Al Mg1 subjected to usual or intensified sulphuric acid anodisation pretreatments (SAAu, SAAi, respectively) affording various degrees of surface micro-roughness (SAAu < SAAi) to the oxidic layers. Performance characteristics were evaluated in the original as-coated states and after standardised artificial weathering and/or mild wear testing. Superhydrophobicity (SH) was observed with the system SAAi + PTFE-AC similarly to former findings with the standard hot filament CVD PTFE coating variant (SAAi + PTFE-SC). The results indicated that the specific coating morphology made an important contribution to the water-repellency, because even some of the SAAu-based samples tended to reveal SH. Subjecting samples to weathering treatment resulted in a general worsening of the wetting behaviour, primarily limited to the receding contact angles. These tendencies were correlated with the chemical composition of the sample surfaces as analysed by X-ray photoelectron spectroscopy. The wear tests showed, as evaluated by scanning electron microscopy and contact angle measurement, that the PTFE coatings were relatively sensitive to friction. This was connected with a dramatic deterioration of the water-repelling properties. PSi-coated surfaces generally showed rather poor water-repellency, but this coating type was surprisingly

  8. Advanced thermal barrier system bond coatings for use on Ni, Co-, and Fe-base alloy substrates

    Science.gov (United States)

    Stecura, S.

    1985-01-01

    New and improved Ni-, Co-, and Fe-base bond coatings have been identified for the ZrO2-Y2O3 thermal barrier coatings to be used on NI-, Co-, and Fe-base alloy substrates. These bond coatings were evaluated in a cyclic furnace between 1120 and 1175 C. It was found that MCrAlYb (where M = Ni, Co, or Fe) bond coating thermal barrier systems. The longest life was obtained with the FeCrAlYb thermal barrier system followed by NiCrAlYb and CoCrAlYb thermal barrier systems in that order.

  9. Bio-Based Polyurethane Containing Isosorbide for Use in Composites and Coatings

    Science.gov (United States)

    2015-04-01

    ARL-TR-7259 ● APR 2015 US Army Research Laboratory Bio-Based Polyurethane Containing Isosorbide for Use in Composites and...copyright notation hereon. ARL-TR-7259 ● APR 2015 US Army Research Laboratory Bio-Based Polyurethane Containing Isosorbide for Use...4. TITLE AND SUBTITLE Bio-Based Polyurethane Containing Isosorbide for Use in Composites and Coatings 5a. CONTRACT NUMBER 5b. GRANT NUMBER 5c

  10. The Improvement of Oxidation Resistance of a Re-Based Diffusion Barrier/Ni–Al Coating on the Single-Crystal Ni-Based TMS-82+ Superalloy

    NARCIS (Netherlands)

    Wu, Y.; Wang, Y.M.; Song, G.M.; Li, X.W.

    2011-01-01

    Oxidation behavior of a Re-based diffusion barrier/Ni–Al coated single-crystal (SC) Ni-based TMS-82+ superalloy was studied to compare with those of the base and Ni–Al coated superalloys under cyclic air at 1150 °C for 200 h. The base superalloy showed a negative mass gain due to extensive oxide spa

  11. A selectively coated photonic crystal fiber based surface plasmon resonance sensor

    DEFF Research Database (Denmark)

    Yu, X; Zhang, Y.; Pan, S.S.

    2010-01-01

    We propose a novel design for a photonic crystal fiber based surface plasmonic resonance sensor. The sensor consists of selectively metal-coated air holes containing analyte channels, which enhance the phase matching between the plasmonic mode and the core-guided mode. Good refractive index sensi...

  12. Optimization of Ni-Based WC/Co/Cr Composite Coatings Produced by Multilayer Laser Cladding

    Directory of Open Access Journals (Sweden)

    Andrea Angelastro

    2013-01-01

    Full Text Available As a surface coating technique, laser cladding (LC has been developed for improving wear, corrosion, and fatigue properties of mechanical components. The main advantage of this process is the capability of introducing hard particles such as SiC, TiC, and WC as reinforcements in the metallic matrix such as Ni-based alloy, Co-based alloy, and Fe-based alloy to form ceramic-metal composite coatings, which have very high hardness and good wear resistance. In this paper, Ni-based alloy (Colmonoy 227-F and Tungsten Carbides/Cobalt/Chromium (WC/Co/Cr composite coatings were fabricated by the multilayer laser cladding technique (MLC. An optimization procedure was implemented to obtain the combination of process parameters that minimizes the porosity and produces good adhesion to a stainless steel substrate. The optimization procedure was worked out with a mathematical model that was supported by an experimental analysis, which studied the shape of the clad track generated by melting coaxially fed powders with a laser. Microstructural and microhardness analysis completed the set of test performed on the coatings.

  13. Corrosion and wear protective composition modulated alloy coatings based on ternary Ni-P-X alloys

    DEFF Research Database (Denmark)

    Leisner, P.; Benzon, M. E.; Christoffersen, Lasse

    1996-01-01

    Scattered reporting in the litterature describes a number of ternary Ni-P-X alloyes (where X can be Co, Cr, Cu, Mo, Pd, Re or W) with promising corrosin and wear protective performance. Based on a systematic study of Ni-P-X alloys it is the intention to produce coatings with improved corrosion...

  14. SOLVENT-BASED TO WATERBASED ADHESIVE-COATED SUBSTRATE RETROFIT - VOLUME II: PROCESS OVERVIEW

    Science.gov (United States)

    This volume presents initial results of a study to identify the issues and barriers associated with retrofitting existing solvent-based equipment to accept waterbased adhesives as part of an EPA effort to improve equipment cleaning in the coated and laminated substrate manufactur...

  15. Microstresses and microstructure in thick cobalt-based laser deposited coatings

    NARCIS (Netherlands)

    de Oliveira, U.; Ocelik, V.; De Hosson, J. Th. M.

    2007-01-01

    Microstresses in a thick laser clad Co-based coating on steel substrate were investigated with 3D X-ray microscopy using an intense synchrotron microfocused beam. The microstructure was examined with tight microscopy and field emission scanning electron microscopy equipped with X-ray energy dispersi

  16. Fibre Tip Sensors for Localised Temperature Sensing Based on Rare Earth-Doped Glass Coatings

    Directory of Open Access Journals (Sweden)

    Erik P. Schartner

    2014-11-01

    Full Text Available We report the development of a point temperature sensor, based on monitoring upconversion emission from erbium:ytterbium-doped tellurite coatings on the tips of optical fibres. The dip coating technique allows multiple sensors to be fabricated simultaneously, while confining the temperature-sensitive region to a localised region on the end-face of the fibre. The strong response of the rare earth ions to changing temperature allows a resolution of 0.1–0.3 °C to be recorded over the biologically relevant range of temperatures from 23–39 °C.

  17. Interface reaction between nickel-base self-fluxing alloy coating and steel substrate

    Science.gov (United States)

    Otsubo, F.; Era, H.; Kishitake, K.

    2000-06-01

    The interface reaction between a nickel-base, self-fluxing alloy coating and a steel substrate has been investigated to examine the formation of “pores,” which are observed along the interface of used boiler tubes. It was found that lumpy precipitates form along the interface instead of pores after heating at high temperatures and that the precipitates are of Fe2B boride. The adhesion strength of the coating is not decreased by the formation of Fe2B precipitates along the interface because of the increase of the adhesion due to interdiffusion.

  18. Soft Tissue Regeneration under the Effect of Wound Coating Based on Chitosan (Natural Biopolymer).

    Science.gov (United States)

    Gladkova, E V; Babushkina, I V; Norkin, I A; Mamonova, I A; Puchin'yan, D M; Konyuchenko, E A

    2016-03-01

    We developed wound coating based on natural biopolymer chitosan with additional components (ceruloplasmin, L-asparaginic acid, and glycerol). Experiments on albino male rats demonstrated its regeneratory, antioxidant, and antibacterial effects on wounds involving all layers of the skin. Due to chemical composition and buffer component, the biodegraded wound coating optimizes all phases of the wound process, accelerates by 22-28% the reparative regeneration, and leads to anatomic and functional restoration of injured sites. High absorption capacity recommends its use in the treatment of wounds with profuse exudation.

  19. Progress in Research on Vanadate-Based Coatings on Corrosion Resistance

    Institute of Scientific and Technical Information of China (English)

    Zou Zhongli; Li Ning; Li Deyu

    2007-01-01

    Vanadate, usually used as the corrosion resistant inhibitor for the paint systems, is one of the substances that have been proposed as alternative to toxic chromate for the corrosion protection. In this paper, the possibility of vanadate passivating from its chemical properties was introduced firstly. Then, the progress and examples in research on vanadate conversion coatings on the corrosion resistance were summarized. And the substrates discussed here contained aluminum alloys, magnesium alloys and so on. Finally, the research tendency of vanadate-based coatings was discussed.

  20. Capillary electrophoresis using core-based hyperbranched polyethyleneimine (CHPEI) static-coated capillaries.

    Science.gov (United States)

    Boonyakong, Cheerapa; Tucker, Sheryl A

    2009-10-01

    With unique 3-D architecture, the application of core-based hyperbranched polyethyleneimine (CHPEI), as a capillary coating in capillary electrophoresis, is demonstrated by manipulation of the electroosmotic mobility (EOF). CHPEI coatings (CHPEI5, M(w) approximately 5000 and CHPEI25, M(w) approximately 25,000) were physically adsorbed onto the inner surface of bare fused-silica capillary (BFS) via electrostatic interaction of the oppositely charged molecules by rinsing the capillaries with different CHPEI aqueous solutions. The EOF values of the coated capillaries were measured over the pH range of 4.0-9.0. At higher pH (pH >6) the coated capillary surface possesses excess negative charges, which causes the reversal of the EOF. The magnitudes of the EOF obtained from the coated capillaries were three-fold lower than that of BFS capillary. Desirable reproducibility of the EOF with % RSD (n = 5) capillaries were successfully utilized to separate phenolic compounds, B vitamins, as well as basic drugs and related compounds with reasonable analysis time (capillary and capillary).

  1. Bacterial adherence on fluorinated carbon based coatings deposited on polyethylene surfaces

    Energy Technology Data Exchange (ETDEWEB)

    Terriza, A; Del Prado, G; Perez, A Ortiz; Martinez, M J; Puertolas, J A; Manso, D Molina; Gonzalez-Elipe, A R; Yubero, F; Barrena, E Gomez; Esteban, J, E-mail: antonia.terriza@icmse.csic.es

    2010-11-01

    Development of intrinsically antibacterial surfaces is of key importance in the context of prostheses used in orthopaedic surgery. In this work we present a thorough study of several plasma based coatings that may be used with this functionality: diamond like carbon (DLC), fluorine doped DLC (F-DLC) and a high fluorine content carbon-fluor polymer (CF{sub X}). The study correlates the surface chemistry and hydrophobicity of the coating surfaces with their antibacterial performance. The coatings were deposited by RF-plasma assisted deposition at room temperature on ultra high molecular weight polyethylene (UHMWPE) samples. Fluorine content and relative amount of C-C and C-F bond types was monitored by X-ray photoelectron spectroscopy and hydrophobicity by water contact angle measurements. Adherence of Staphylococcus aureus and Staphylococcus epidermidis to non-coated and coated UHMWPE samples was evaluated. Comparisons of the adherence performance were evaluated using a paired t test (two materials) and a Kruskall Wallis test (all the materials). S. aureus was statistically significant (p< 0.001) less adherent to DLC and F-DLC surfaces than S. epidermidis. Both bacteria showed reduction of adherence on DLC/UHMWPE. For S. aureus, reduction of bacterial adherence on F-DLC/UHMWPE was statistically significant respect to all other materials.

  2. Application of Bioactive Coatings Based on Chitosan for Soybean Seed Protection

    Directory of Open Access Journals (Sweden)

    Defang Zeng

    2012-01-01

    Full Text Available Soybean seeds suffer attacks of various pests that result in a decreased yield in northeastern China. Until recently, people use pesticides such as insecticides to achieve the goal of controlling pests. Chitosan extracted from deacetylation of chitin is promising candidates as a seed-coating agent to control agrotis ypsilon, soybean pod borer, and soybean aphid effectively. An experimental study on influences of chitosan with different concentrations on pest controlling and soybean growth was made in the paper. Coating based on chitosan was used as a feeding deterrent and for enhancing the germination and quality of soybean seeds. Results indicated that all chitosan coating had a significant effect on antifeeding against pests; with the increasing concentration, antifeedant rate (AR were increased obviously, especially when in the concentration of 5%, santifeedant rate of agrotis ypsilon, soybean pod borer, and soybean aphid reached 82.89%, 87.24%, and 80.21%, respectively. Also chitosan coating increased seed germination, plant growth, and soybean yield efficiently, especially when, in the concentration of 5%, the yield was increased by about 20% compared with CK. The application of chitosan in soybean seed coated is an appropriate option to control pests replacing high-toxicity pesticides and enhance soybean yield.

  3. Influence of Al on the microstructure and carburization performance of a Ni-based alloy coating

    Energy Technology Data Exchange (ETDEWEB)

    Cangue, Feliciano Jose Ricardo, E-mail: fcangue@yahoo.com [Federal University of Parana, Centro Politecnico, s/n - Bairro Jardim das Americas, Curitiba, Parana, Cx P. 19011, CEP: 81531-990 (Brazil); D' Oliveira, Ana Sofia Climaco Monteiro, E-mail: sofmat@ufpr.br [Mechanical Engineering Department, Federal University of Parana, Centro Politecnico, s/n - Bairro Jardim das Americas, Curitiba, Parana, Cx P. 19011, CEP: 81531-990 (Brazil)

    2010-04-15

    Carburization is a degradation mechanism involving the diffusion of carbon into a metal alloy and its accumulation on the surface. Coke forms on the internal walls of crude oil refining equipment and adversely affects its efficiency and service life. In an attempt to enhance the service life of materials exposed to these aggressive environments, this work investigated the development of a protective coating to reduce the diffusion of carbon into the surfaces of components. Coatings were tailored by mixing the atomized Ni alloy (Hastealloy C) with 5 wt% and 15 wt% Al powders and deposited by Plasma Transferred Arc hardfacing. Pack carburizing was carried out at 650 deg. C and 850 deg. C for 6 h, and temperature stability was tested in an air furnace to evaluate the performance of the coatings. Characterization included measurement of Vickers microhardness profiles and microstructure analysis by optical and scanning electron microscopy and X-ray diffraction. The good weldability of the original Ni-based alloy was not altered by the presence of Al. Richer Al coatings developed ordered aluminide compounds in a Ni matrix and exhibited increased hardness and dilution. Exposure to temperatures of 650 deg. C and 850 deg. C in an air furnace and to a carburizing environment neither compromised coating hardness nor produced a carburizing layer, although carbides were identified at the top surface. Our results will be of benefit in the development of an alternative solution for the protection of components operating in carburizing environments.

  4. Carbon nanotube-coated solid-phase microextraction metal fiber based on sol-gel technique.

    Science.gov (United States)

    Jiang, Ruifen; Zhu, Fang; Luan, Tiangang; Tong, Yexiang; Liu, Hong; Ouyang, Gangfeng; Pawliszyn, Janusz

    2009-05-29

    A novel carbon nanotube (CNT)-coated solid-phase microextraction fiber was prepared based on sol-gel technique. Commonly used fragile fused silica fiber was replaced with stainless steel wire, which made the fiber unbreakable. An approach was also proposed for batch producing, and good reproducibilities for fiber to fiber and between fibers were achieved. Experiments showed that the sol-gel-CNT fiber exhibited high thermal stability to resist 350 degrees C and excellent solvent durability in methanol and acetonitrile. Compared to commercial polydimethylsiloxane (PDMS) fiber, the sol-gel-CNT fiber represented significantly improved extraction efficiencies for both polar (phenols) and non-polar (benzene, toluene, ethylbenzene, and o-xylene) compounds. Meanwhile, no replacement effect, low carry-over and wide linear range demonstrated that the newly prepared sol-gel-CNT coating has liquid properties, which allow a relatively easy quantification procedure. Moreover, the characterization of the sol-gel-CNT coating was also evaluated with McReynold probe solutes. The results showed that the coating has better affinity for all the five types of solutes compared to commercial 7microm PDMS fiber, which suggested that the coating has the potential to be developed as GC stationary phase.

  5. Protective coatings for CoSb{sub 3}-base thermoelectric materials

    Energy Technology Data Exchange (ETDEWEB)

    Godlewska, E.; Zawadzka, K.; Mars, K.; Nocun, M.; Opoka, A.; Wojciechowski, K. [AGH-UST, Krakow (Poland). Faculty of Materials Science and Ceramics

    2010-07-01

    Doped cobalt antimonides, are used as components of thermoelectric devices at temperatures not exceeding 450 C because of poor thermal and chemical stability. In absence of oxygen they degrade by sublimation of antimony, while in air they easily oxidize to form volatile antimony oxides and non-volatile thick double oxide scales. In both cases, protective coatings are indispensable to ensure safe performance of thermoelectric devices over extended times. The most promising solution, reported so far, is a thick aerogel coating, which practically stops antimony loss by sublimation. The assessment of coating effectiveness is generally based on thermogravimetric tests in vacuum, so no conclusion can be drawn about permeability of oxygen and oxidation prevention. The paper presents investigations on the development of protective coatings, which would prevent oxidation of CoSb{sub 3}. Two types of coatings were applied: magnetron sputtered Cr-Si thin layers and thick enamel layers. Testing involved interrupted oxidation in air for 20-80 h at 500 C and 600 C. The Cr-Si thin layers appeared oxygen-tight at 500 C while the enamel layers - even at 600 C. (orig.)

  6. Direct synthesis of antimicrobial coatings based on tailored bi-elemental nanoparticles

    Directory of Open Access Journals (Sweden)

    Giulio Benetti

    2017-03-01

    Full Text Available Ultrathin coatings based on bi-elemental nanoparticles (NPs are very promising to limit the surface-related spread of bacterial pathogens, particularly in nosocomial environments. However, tailoring the synthesis, composition, adhesion to substrate, and antimicrobial spectrum of the coating is an open challenge. Herein, we report on a radically new nanostructured coating, obtained by a one-step gas-phase deposition technique, and composed of bi-elemental Janus type Ag/Ti NPs. The NPs are characterized by a cluster-in-cluster mixing phase with metallic Ag nano-crystals embedded in amorphous TiO2 and present a promising antimicrobial activity including also multidrug resistant strains. We demonstrate the flexibility of the method to tune the embedded Ag nano-crystals dimension, the total relative composition of the coating, and the substrate type, opening the possibility of tailoring the dimension, composition, antimicrobial spectrum, and other physical/chemical properties of such multi-elemental systems. This work is expected to significantly spread the range of applications of NPs coatings, not only as an effective tool in the prevention of healthcare-associated infections but also in other technologically relevant fields like sensors or nano-/micro joining.

  7. Direct synthesis of antimicrobial coatings based on tailored bi-elemental nanoparticles

    Science.gov (United States)

    Benetti, Giulio; Cavaliere, Emanuele; Canteri, Adalberto; Landini, Giulia; Rossolini, Gian Maria; Pallecchi, Lucia; Chiodi, Mirco; Van Bael, Margriet J.; Winckelmans, Naomi; Bals, Sara; Gavioli, Luca

    2017-03-01

    Ultrathin coatings based on bi-elemental nanoparticles (NPs) are very promising to limit the surface-related spread of bacterial pathogens, particularly in nosocomial environments. However, tailoring the synthesis, composition, adhesion to substrate, and antimicrobial spectrum of the coating is an open challenge. Herein, we report on a radically new nanostructured coating, obtained by a one-step gas-phase deposition technique, and composed of bi-elemental Janus type Ag/Ti NPs. The NPs are characterized by a cluster-in-cluster mixing phase with metallic Ag nano-crystals embedded in amorphous TiO2 and present a promising antimicrobial activity including also multidrug resistant strains. We demonstrate the flexibility of the method to tune the embedded Ag nano-crystals dimension, the total relative composition of the coating, and the substrate type, opening the possibility of tailoring the dimension, composition, antimicrobial spectrum, and other physical/chemical properties of such multi-elemental systems. This work is expected to significantly spread the range of applications of NPs coatings, not only as an effective tool in the prevention of healthcare-associated infections but also in other technologically relevant fields like sensors or nano-/micro joining.

  8. Preparation and Properties of Superamphiphobic Wear-resistance PPS-based Coating

    Directory of Open Access Journals (Sweden)

    WANG Huai-yuan

    2017-01-01

    Full Text Available Superamphiphobic wear-resistance PPS-based coatings were prepared by a simple spraying method with a pore-forming reagent of NH4HCO3 and nano-filler of carbon nanotubes (CNTs.The surface morphology and the hydrophobicity,oleophobicity of the coating were analyzed by scanning electron microscope (SEM and contact angle meter.The wear-resistance of the coating was verified by sanding method with given load.The results indicate that a rough surface is obtained after pore-forming,and the porous structures in combination with the CNTs construct the special micro/nano-scale network structures.When the mass fraction of NH4HCO3 is 5%,the contact angles of the coating for water,glycerine and ethylene glycol are 162°,158° and 152°,showing superamphiphobic property.After polished 10000 times by abrasive paper,the coating shows slight friction marks and remains high hydrophobicity,exhibiting excellent wear-resistance.

  9. Four-probe electrical characterization of Pt-coated TMV-based nanostructures.

    Science.gov (United States)

    Górzny, M L; Walton, A S; Wnęk, M; Stockley, P G; Evans, S D

    2008-04-23

    The electrical transport and structural properties of tobacco mosaic virus (TMV)-based nanostructures have been studied. Electroless deposition was used to coat the TMV outer surface with a 13 nm thick homogeneous Pt layer. SEM, TEM and electrical characterization of the obtained nanostructures has been performed. Using four independently controlled scanning tunnelling microscope tips we were able to perform four-point probe resistance measurements on linear virus assemblies and demonstrate the continuous nature of the metallic coating. The measured resistivity values of the virial nanowires exceeded the bulk value by 10-100 times; notwithstanding this the coated structure allowed high current densities, of the order of 10(5)-10(8) A cm(-2). The four-probe technique proved to be useful for analysing the electrical properties of bio-inorganic nanowires.

  10. New Flexible Flame Retardant Coatings Based on Siloxane Resin and Ethylene-Vinyl Chloride Copolymer

    Directory of Open Access Journals (Sweden)

    Dorota Wesolek

    2016-12-01

    Full Text Available This work presents the effectiveness of a phosphorus-containing flame retardant based on siloxane resin and ethylene-vinyl chloride copolymer as a back-coating of fabrics. The possibility of improving flame retardant efficiency of this composition by introducing fumed silica, montmorillonite, carbon nanotubes, and graphite was evaluated. The effect of each additive on the efficiency of the composition was examined separately. Flammability tests of flame retardant-coated fabrics (natural and synthetic were carried out using pyrolysis combustion flow calorimetry (PCFC, cone calorimetry, and limiting oxygen index determination. An assessment of the ignitability of upholstered furniture containing flame retardant fabric, resistance to washing, antifungal activity, and some of the utility properties of the final newly-developed flame-retardant coating was conducted.

  11. Magnetorheology of suspensions based on graphene oxide coated or added carbonyl iron microspheres and sunflower oil

    Science.gov (United States)

    Chen, Kaikai; Zhang, Wen Ling; Shan, Lei; Zhang, Xiangjun; Meng, Yonggang; Choi, Hyoung Jin; Tian, Yu

    2014-10-01

    Magnetorheological (MR) fluids based on carbonyl iron (CI) particles coated with graphene oxide (GO) and sunflower oils were studied and compared with MR fluids (MRFs) prepared with CI particles added with GO sheets. Adding GO sheets into CI had a negligible effect on the rheological properties of the MRF. Coating the spheres with GO markedly decreased the shear strength at high shear rates due to the remarkable lubricating function of the GO surface. Different behaviors were observed in the shear thickening phenomenon when the GO surface changed the mechanical interaction between particles. The results demonstrated the importance of the role of interparticle friction for MRF in shear mode and discussed the weak shear thickening phenomenon with fine lubricating coating layers and oils.

  12. Microstructure of Fe-Based Alloy Hardfacing Coating Reinforced by TiC-VC Particles

    Institute of Scientific and Technical Information of China (English)

    WANG Xin-hong; ZOU Zeng-da; QU Shi-yao

    2006-01-01

    Microstructure of the Fe-based alloy hardfacing coating reinforced by TiC-VC particles was investigated by means of SEM, TEM, XRD and EPMA. The thermodynamics and effect of elements on the carbides were discussed. The result shows that TiC-VC carbides can be formed during arc welding. Carbides with particle size of 2-4 μm are uniformly dispersed in the matrix. Evidently the covering components and their amount affect the microstructure and hardness of the coatings. An excellent microstructure and hardness of hardfacing coating were obtained, while the amount of graphite, FeTi and FeV was controlled within the range of 8%-10%, 15%-18% and 8%-12%, respectively.

  13. Laminated composite based on polyester geotextile fibers and polyurethane resin for coating wood structures

    Directory of Open Access Journals (Sweden)

    Yuri Andrey Olivato Assagra

    2013-01-01

    Full Text Available New environmental laws have restricted the use of hardwood trees in overhead power lines structures, such as, poles and cross-arms, leading companies to seek alternative materials. Reforested wood coated with polymeric resin has been proposed as an environmental friendly solution, with improved electrical properties and protection against external agents, e.g. moisture, ultraviolet radiation and fungi. However, the single thin layer of resin, normally applied on such structures reveal to be inefficient, due to be easily damage during handling. In this paper, we present a composite coating, based on geotextile fibers and polyurethane resin that is suitable for wooden structures. Results obtained from two different tree species (from managed and reforested areas coated with the composite reveal that the additional layer not only provided a stronger adhesion between wood and ccoating layer but also a further improvement in the electrical properties and better protection against abrasion and moisture.

  14. Photoactivated chlorophyllin-based gelatin films and coatings to prevent microbial contamination of food products.

    Science.gov (United States)

    López-Carballo, G; Hernández-Muñoz, P; Gavara, R; Ocio, M J

    2008-08-15

    The aim of this work was to develop antimicrobial photosensitizer-containing edible films and coatings based on gelatin as the polymer matrix, incorporating sodium magnesium chlorophyllin (E-140) and sodium copper chlorophyllin (E-141). Chlorophyllins were incorporated into the gelatin film-forming solution and the inhibiting effect of the cast films was tested against Staphylococcus aureus and Listeria monocytogenes. The results demonstrated that water soluble sodium magnesium chlorophyllin and water soluble sodium copper chlorophyllin reduced the growth of S. aureus and L. monocytogenes by 5 log and 4 log respectively. Subsequently, the activity of self-standing films and coatings containing E-140 was assessed on cooked frankfurters inoculated with S. aureus and L. monocytogenes. These tests showed that it was possible to reduce microorganism growth in cooked frankfurters inoculated with S. aureus and L. monocytogenes by covering them with sodium magnesium chlorophyllin-gelatin films and coatings.

  15. Double Pulse LIBS of Titanium-Based PVD-Coatings with Submicron Resolution

    Directory of Open Access Journals (Sweden)

    K. Ermalitskaia

    2016-01-01

    Full Text Available The possibility for double pulse LIBS in the process of a direct layer-by-layer analysis of the titanium-based PVD-coatings on polished flat blank samples of steel and silicon and also of the TiAlN/TiN-coating on a milling cutter is considered. A method is proposed to control thickness of the radiation evaporated layer by defocusing the laser beam with respect to the surface, making it possible to attain the depth resolution of 0.1 μm. The Ti and Ti-Zr-coatings produced using the ion-assisted condensation method and subjected to streams of the nitrogen plasma in a magnetic-plasma compressor are studied.

  16. A High-Transmission, Multiple Antireflective Surface Inspired from Bilayer 3D Ultrafine Hierarchical Structures in Butterfly Wing Scales.

    Science.gov (United States)

    Han, Zhiwu; Mu, Zhengzhi; Li, Bo; Niu, Shichao; Zhang, Junqiu; Ren, Luquan

    2016-02-10

    A high-transmission, multiple antireflective surface inspired by bilayer 3D ultrafine hierarchical structures in butterfly wing scales is fabricated on a glass substrate using wet chemical biomimetic fabrication. Interestingly, the biomimetic antireflective surface exhibits excellent antireflective properties and high transmission, which provides better characteristics than the butterfly wings and can significantly reduce reflection without losing transparency. These findings offer a new path for generating nanostructured antireflectors with high transmission properties.

  17. Catalytic graphitization of polyacrylonitrile-based carbon fibers coated with Prussian blue

    Institute of Scientific and Technical Information of China (English)

    PENG Qi-ling; ZHOU Hai-hui; HUANG Zhen-hua; CHEN Jin-hua; KUANG Ya-fei

    2010-01-01

    Prussian blue(PB)was used as catalyst to improve the extent of graphitization of polyacrylonitrile(PAN)-based carbon fibers.PB was deposited on carbon fibers by anodic electrodeposition and the thickness of PB coating(PB content)was controlled by adjusting the electrodeposition time.PAN-based carbon fibers with PB coating were heat-treated and the extent of graphitization was measured by X-ray diffractometry and Raman spectroscopy.The results indicate that the extent of graphitization of PAN-based carbon fibers is enhanced in the presence of the coating.When the PB-coated carbon fibers were heat-treated at 1 900 ℃,interlayer spacing(d002)and crystallite size(Lc)reach 0.336 8 and 21.2 nm respectively.Contrarily,the values of d002 and Lc are 0.341 4 and7.4 nm respectively when the bare carbon fibers were heat-treated at 2 800℃.Compared with the bare carbon fibers,PB can make the heat treatment temperature(HTT)drop more than 500 ℃ in order to reach the same extent of graphitization.Furthermore,the research results show that PB content also has a certain influence on the extent of graphitization at the same HTT.

  18. Graded index and randomly oriented core-shell silicon nanowires with broadband and wide angle antireflection for photovoltaic cell applications

    CERN Document Server

    Pignalosa, P; Qiao, L; Tseng, M; Yi, Yasha

    2011-01-01

    Antireflection with broadband and wide angle properties is important for a wide range of applications on photovoltaic cells and display. The SiOx shell layer provides a natural antireflection from air to the Si core absorption layer. In this work, we have demonstrated the random core-shell silicon nanowires with both broadband (from 400nm to 900nm) and wide angle (from normal incidence to 60\\degree) antireflection characteristics within AM1.5 solar spectrum. The graded index structure from the randomly oriented core-shell (Air/SiOx/Si) nanowires may provide a potential avenue to realize a broadband and wide angle antireflection layer.

  19. Carbon nanotube/polymer composite coated tapered fiber for four wave mixing based wavelength conversion.

    Science.gov (United States)

    Xu, Bo; Omura, Mika; Takiguchi, Masato; Martinez, Amos; Ishigure, Takaaki; Yamashita, Shinji; Kuga, Takahiro

    2013-02-11

    In this paper, we demonstrate a nonlinear optical device based on a fiber taper coated with a carbon nanotube (CNT)/polymer composite. Using this device, four wave mixing (FWM) based wavelength conversion of 10 Gb/s Non-return-to-zero signal is achieved. In addition, we investigate wavelength tuning, two photon absorption and estimate the effective nonlinear coefficient of the CNTs embedded in the tapered fiber to be 1816.8 W(-1)km(-1).

  20. SOL-GEL SILICA-BASED Ag–Ca–P COATINGS WITH AGRESSIVE PRETREATMENT OF TITANIUM SUBSTRATE

    Directory of Open Access Journals (Sweden)

    ELENA BORSHCHEVA

    2011-12-01

    Full Text Available The aim of the experiment was the obtaining of thin silica coatings on titanium by sol-gel method, using mechanical (SiC - paper No.180 and chemical (leaching in HF pretreatments of the titanium substrates. The solutions were based on TEOS. For the sol-gel dipping process 4 different solutions were prepared: silica, silica with AgNO3 and silica + AgNO3 with brushite (CaHPO4·2H2O or monetite (CaHPO4 powders. The solutions were aged for 7 and 14 days at laboratory temperature. After sol-gel dip-coating process the samples were dried and fired. The adhesion of fired coatings was measured by tape test according to ASTM procedure and the bioactivity of the coatings was tested using in vitro test. The surfaces of the samples after firing, tape test and in vitro test were observed with the optical and electron microscopes. The firing results showed that silica-silver coatings did not change, brushite sol-gel coatings have cracked and the monetite sol-gel coatings have cracked also, but less than brushite ones. In spite of coating´s crackings, the square’s frames made on the surfaces were without any breakdowns after tape tests and the adhesion of all coatings was very good, classified by the highest grade 5. The results of in vitro tests showed that all coatings interacted with simulated body fluid (SBF. After exposition in SBF the new layer formed on substrates. In case of 7 days aged coatings containing brushite the new layer was uniform and compact. In case of 7 days aged coatings containing monetite the new layer was formed by crystals aggregated tightly together. The monetite and brushite coatings prepared from 14 days aged sol were the same as previous ones, but they were thicker. X-ray analyses after in vitro test confirmed dellaite, titanate and hydroxyapatite phases.

  1. Characteristic and in vitro bioactivity of a microarc-oxidized TiO(2)-based coating after chemical treatment.

    Science.gov (United States)

    Wei, Daqing; Zhou, Yu; Jia, Dechang; Wang, Yaming

    2007-09-01

    Microarc oxidation (MAO) was used to prepare a TiO(2)-based coating containing Ca and P on titanium alloy. An alkali treatment was developed to modify the surface of the MAO coating to improve the apatite-forming ability of the coating. The chemically treated MAO coating exhibits a modified layer, with the main constituents being O, Ti, Ca and Na, showing anatase. The modified MAO coating shows a rough and porous morphology containing numerous nanoflakes of approximately 100nm thickness. During the alkali treatment process, P on the surface of the MAO coating shows a main dynamic process of dissolution; however, Ca exhibits a re-deposition process as well as dissolution. The formation of the modified layer could be explained by this mechanism: negatively charged HTiO(3)(-) ions are formed on the MAO coating due to the attack of OH(-) ions on the TiO(2) phase. The HTiO(3)(-) ions could incorporate sodium from the alkali solution and calcium from the alkali solution and MAO coating. The apatite-forming ability of the MAO coating is improved remarkably by the simple chemical treatment, since the surface of the alkali-treated MAO coating could provide abundant Ti-OH groups probably formed by ionic exchanges between (Ca2+, Na+) ions of the alkali-treated MAO coating and H3O+ ions of a simulated body fluid (SBF). Moreover, Ca released from the alkali-treated MAO coating increases the degree of supersaturation of SBF, promoting the formation of apatite. The apatite induced by the alkali-treated MAO coating possesses carbonated structure and pore networks on the nanometer scale.

  2. Vegetable oil based eco-friendly coating materials: A review article

    Directory of Open Access Journals (Sweden)

    Manawwer Alam

    2014-09-01

    Full Text Available Vegetable oils (VO constitute the single, largest, easily available, low cost, non-toxic, non-depletable, biodegradable family yielding materials that are capable of competing with fossil fuel derived petro-based products. The outstanding feature of VO is their unique chemical structure with to unsaturation sites, epoxies, hydroxyls, esters and other functional groups along with inherent fluidity characteristics. These enable them to undergo various chemical transformations producing low molecular weight polymeric materials with versatile applications, particularly as chief ingredients in paints and coatings. In this manuscript, we have briefly described important VO derived materials such as alkyds, polyesteramides, polyetheramides, polyurethanes, epoxies, polyols, along with their preparation and applications as protective coatings. A small portion of the review is also dedicated to the future perspectives in the field. Inspite of their extensive utilization in the world of coatings, literature survey revealed that in the past (from 1990s to date no review has come up describing the chemistry and applications of VO polymer based coating materials.

  3. Coatings of molecularly imprinted polymers based on polyhedral oligomeric silsesquioxane for open tubular capillary electrochromatography.

    Science.gov (United States)

    Zhao, Qing-Li; Zhou, Jin; Zhang, Li-Shun; Huang, Yan-Ping; Liu, Zhao-Sheng

    2016-05-15

    Polyhedral oligomeric silsesquioxane (POSS) was successfully applied, for the first time, to prepare imprinted monolithic coating for capillary electrochromatography. The imprinted monolithic coating was synthesized with a mixture of PSS-(1-Propylmethacrylate)-heptaisobutyl substituted (MA 0702), S-amlodipine (template), methacrylic acid (functional monomer), and 2-methacrylamidopropyl methacrylate (crosslinker), in a porogenic mixture of toluene-isooctane. The influence of synthesis parameters on the imprinting effect and separation performance, including the amount of MA 0702, the ratio of template to monomer, and the ratio of monomer to crosslinker, was investigated. The greatest resolution for enantiomers separation on the imprinted monolithic column prepared with MA 0702 was up to 22.3, about 2 times higher than that prepared in absence of the POSS. Column efficiency on the POSS-based MIP coatings was beyond 30,000 plate m(-1). The comparisons between MIP coating synthesized with the POSS and without the POSS were made in terms of selectivity, column efficiency, and resolution. POSS-based MIP capillaries with naproxen or zopiclone was also prepared and separation of enantiomers can be achieved.

  4. Microstructure of Nano-Y2O3/Cobalt Based Alloy Composite Coating by Laser Cladding

    Institute of Scientific and Technical Information of China (English)

    何宜柱; 李明喜; 袁晓敏; 斯松华

    2004-01-01

    Composite coatings made of nano-Y2O3/cobalt-based alloy and produced by crosscurrent CO2 laser on Ni-based superalloy are introduced. Cross-section or surface of the coatings was examined to reveal their microstructure using optical microscope,SEM,including EDS microanalysis,TEM and XRD. The results show that some equilibrium or non-equilibrium phases,such as γ-Co,Cr23C6,Y2O3 and ε-Co exist in the coatings. Fine and short dendritic microstructure and columnar to equiaxed transition (CET) occurred by adding nano-Y2O3 particles. With the increasing amount of nano-Y2O3(1%,mass fraction),fully equiaxed crystallization appeared. These are caused by nano-Y2O3 particles acting as new nucleation site and rapid solidification of the melt. The results also show that inhomogeneous dispersion of nano-Y2O3 results in the formation of ε-Co phase in the coatings. The sub-microstructure of the clad is stacking fault. The mechanism of the formation of equiaxed grains is also analyzed.

  5. Long-term active antimicrobial coatings for surgical sutures based on silver nanoparticles and hyperbranched polylysine.

    Science.gov (United States)

    Ho, Chau Hon; Odermatt, Erich K; Berndt, Ingo; Tiller, Joerg C

    2013-01-01

    The goal of this study was to develop a long-term active antimicrobial coating for surgical sutures. To this end, two water-insoluble polymeric nanocontainers based on hyperbranched polylysine (HPL), hydrophobically modified by either using glycidyl hexadecyl ether, or a mixture of stearoyl/palmitoyl chloride, were synthesized. Highly stabilized silver nanoparticles (AgNPs, 2-5 nm in size) were generated by dissolving silver nitrate in the modified HPL solutions in toluene followed by reduction with L-ascorbic acid. Poly(glycolic acid)-based surgical sutures were dip-coated with the two different polymeric silver nanocomposites. The coated sutures showed high efficacies of more than 99.5% reduction of adhesion of living Staphylococcus aureus cells onto the surface compared to the uncoated specimen. Silver release experiments were performed on the HPL-AgNP modified sutures by washing them in phosphate buffered saline for a period of 30 days. These coatings showed a constant release of silver ions over more than 30 days. After this period of washing, the sutures retained their high efficacies against bacterial adhesion. Cytotoxicity tests using L929 mouse fibroblast cells showed that the materials are basically non-cytotoxic.

  6. Functionalized antibiofilm thin coatings based on PLA–PVA microspheres loaded with usnic acid natural compounds fabricated by MAPLE

    Energy Technology Data Exchange (ETDEWEB)

    Grumezescu, Valentina [National Institute for Lasers, Plasma and Radiation Physics, Lasers Department, PO Box MG-36, Bucharest-Magurele, Bucharest (Romania); University Politehnica of Bucharest, Faculty of Applied Chemistry and Materials Science, Department of Science and Engineering of Oxidic Materials and Nanomaterials, Polizu Street no 1-7, 011061 Bucharest (Romania); Socol, Gabriel [National Institute for Lasers, Plasma and Radiation Physics, Lasers Department, PO Box MG-36, Bucharest-Magurele, Bucharest (Romania); Grumezescu, Alexandru Mihai, E-mail: grumezescu@yahoo.com [University Politehnica of Bucharest, Faculty of Applied Chemistry and Materials Science, Department of Science and Engineering of Oxidic Materials and Nanomaterials, Polizu Street no 1-7, 011061 Bucharest (Romania); Holban, Alina Maria [Faculty of Biology, University of Bucharest, Microbiology Immunology Department, Aleea Portocalelor 1-3, Sector 5, 77206 Bucharest (Romania); Ficai, Anton [University Politehnica of Bucharest, Faculty of Applied Chemistry and Materials Science, Department of Science and Engineering of Oxidic Materials and Nanomaterials, Polizu Street no 1-7, 011061 Bucharest (Romania); Truşcǎ, Roxana [S.C. Metav-CD S.A., 31Rosetti Str., 020015 Bucharest (Romania); Bleotu, Coralia [Stefan S Nicolau Institute of Virology, Bucharest (Romania); Balaure, Paul Cǎtǎlin [Department of Organic Chemistry, Faculty of Applied Chemistry and Materials Science, Politehnica Universitiy of Bucharest, Polizu Street no 1-7, 011061 Bucharest (Romania); Cristescu, Rodica [National Institute for Lasers, Plasma and Radiation Physics, Lasers Department, PO Box MG-36, Bucharest-Magurele, Bucharest (Romania); Chifiriuc, Mariana Carmen [Faculty of Biology, University of Bucharest, Microbiology Immunology Department, Aleea Portocalelor 1-3, Sector 5, 77206 Bucharest (Romania)

    2014-05-01

    We report the fabrication of thin coatings of PLA–PVA microspheres loaded with usnic acid by matrix assisted pulsed laser evaporation (MAPLE) onto Ti substrate. The obtained coatings have been physico-chemically characterized by scanning electron microscopy (SEM) and infrared microscopy (IRM). In vitro biological assays have been performed in order to evaluate the influence of fabricated microsphere thin coatings on the Staphylococcus aureus biofilm development as well as their biocompatibility. SEM micrographs have revealed a uniform morphology of thin coatings, while IRM investigations have proved both the homogeneity and functional groups integrity of prepared thin coatings. The obtained microsphere-based thin coatings have proved to be efficient vehicles for usnic acid natural compound with antibiofilm activity, as demonstrated by the inhibitory activity on S. aureus mature biofilm development, opening new perspectives for the prevention and therapy associated to biofilm related infections.

  7. Functionalized antibiofilm thin coatings based on PLA-PVA microspheres loaded with usnic acid natural compounds fabricated by MAPLE

    Science.gov (United States)

    Grumezescu, Valentina; Socol, Gabriel; Grumezescu, Alexandru Mihai; Holban, Alina Maria; Ficai, Anton; Truşcǎ, Roxana; Bleotu, Coralia; Balaure, Paul Cǎtǎlin; Cristescu, Rodica; Chifiriuc, Mariana Carmen

    2014-05-01

    We report the fabrication of thin coatings of PLA-PVA microspheres loaded with usnic acid by matrix assisted pulsed laser evaporation (MAPLE) onto Ti substrate. The obtained coatings have been physico-chemically characterized by scanning electron microscopy (SEM) and infrared microscopy (IRM). In vitro biological assays have been performed in order to evaluate the influence of fabricated microsphere thin coatings on the Staphylococcus aureus biofilm development as well as their biocompatibility. SEM micrographs have revealed a uniform morphology of thin coatings, while IRM investigations have proved both the homogeneity and functional groups integrity of prepared thin coatings. The obtained microsphere-based thin coatings have proved to be efficient vehicles for usnic acid natural compound with antibiofilm activity, as demonstrated by the inhibitory activity on S. aureus mature biofilm development, opening new perspectives for the prevention and therapy associated to biofilm related infections.

  8. Microstructure and tribological properties of cobalt-based Stellite 6 alloy coating by electro-spark deposition

    OpenAIRE

    QiFeng Jing; YeFa Tan

    2013-01-01

    The cobalt-based Stellite 6 coating with a thickness of 0.5 mm was deposited onto 45 carbon steel by electro-spark deposition technology. Microstructure, chemical composition, phase composition, microhardness distribution and wear resistance of the coating were researched by a series of experiments. The results indicate that, the coating with refined and compact microstructure is mainly composed of Co, Cr7C3, Co6W6C and CrCo. The coating makes metallurgical bonding interface with the substrat...

  9. A review of hydroxyapatite-based coating techniques: Sol-gel and electrochemical depositions on biocompatible metals.

    Science.gov (United States)

    Asri, R I M; Harun, W S W; Hassan, M A; Ghani, S A C; Buyong, Z

    2016-04-01

    New promising techniques for depositing biocompatible hydroxyapatite-based coatings on biocompatible metal substrates for biomedical applications have continuously been exploited for more than two decades. Currently, various experimental deposition processes have been employed. In this review, the two most frequently used deposition processes will be discussed: a sol-gel dip coating and an electrochemical deposition. This study deliberates the surface morphologies and chemical composition, mechanical performance and biological responses of sol-gel dip coating as well as the electrochemical deposition for two different sample conditions, with and without coating. The review shows that sol-gel dip coatings and electrochemical deposition were able to obtain the uniform and homogeneous coating thickness and high adherent biocompatible coatings even in complex shapes. It has been accepted that both coating techniques improve bone strength and initial osseointegration rate. The main advantages and limitations of those techniques of hydroxyapatite-based coatings are presented. Furthermore, the most significant challenges and critical issues are also highlighted.

  10. Radio Frequency Identification (RFID) Based Corrosion Monitoring Sensors. Part 2: Application and Testing of the Coating Materials

    Science.gov (United States)

    2014-12-22

    Radio frequency identification ( RFID ) based corrosion monitoring sensors: Part II Application and testing of the coating materials Youliang He1...email: yohe@nrcan.gc.ca Keywords: Corrosion monitoring; Wireless sensor; RFID ; Electromagnetic interference; Coating. Abstract Cost-effective...Radio Frequency Identification ( RFID ) transponders (tags) were investigated for wireless corrosion monitoring by applying a metal-filled conductive

  11. Effects of chitosan-based coatings containing peppermint essential oil on the quality of post-harvest papaya fruit

    Science.gov (United States)

    Edible coatings comprised of antimicrobial polymers based on chitosan are promising technologies to preserve post-harvest fruit quality. In this study, we investigated the potential utility of a coating made from chitosan modified by N-acylation with fatty acid to preserve post-harvest papaya qualit...

  12. Non-vacuum sintering process of WC/W2C reinforced Ni-based coating on steel

    Science.gov (United States)

    Lyu, Yezhe; Sun, Yufu; Yang, Yong

    2016-03-01

    Ni-based composite coatings containing varied contents of tungsten carbides on low carbon steel were fabricated. Effects of sintering temperature and tungsten carbides contents on the surface, interface, microstructure and wear resistance of the coatings were investigated using scanning electron microscopy, energy-dispersive X-ray spectroscopy, X-ray diffraction, Vickers microhardness tester, bulk hardness tester and pin-on-disc tribometer. The results indicated that with appropriate sintering temperature (1230 °C), smooth coating surfaces can be achieved. Favorable interfaces about 200 μm can be got that both the chemical composition and property of the interfacial region showed gradual transitions from the substrates to the coatings. Microstructure of the coatings consists of tungsten carbides and M7C3/M23C6 in the matrix. With excessive sintering temperature, tungsten carbides tend to dissolve. Ni-based coatings containing tungsten carbides showed much higher level of bulk hardness and wear resistance than ISO Fe360A and ASTM 1566 steels. With increasing contents of tungsten carbides from 25% to 40%, bulk hardness of Ni-based coatings gradually increased. Ni-based coating with 35% tungsten carbides performed the best wear resistance.

  13. A comparative study of spin coated and floating film transfer method coated poly (3-hexylthiophene)/poly (3-hexylthiophene)-nanofibers based field effect transistors

    Energy Technology Data Exchange (ETDEWEB)

    Tiwari, Shashi; Balasubramanian, S. K. [Department of Electronics Engineering, Indian Institute of Technology (Banaras Hindu University), Varanasi 221005 (India); Takashima, Wataru [Research Center for Advanced Eco-fitting Technology, Graduate School of Life Science and Systems Engineering, Kyushu Institute of Technology, 2-4 Hibikino, Wakamatsu, Kitakyushu 808-0196 (Japan); Nagamatsu, S. [Department of Computer Science and Systems Engineerings, Kyushu Institute of Technology, 680-4 Kawazu, Iizuka, Fukuoka 820-8502 (Japan); Prakash, Rajiv, E-mail: rajivprakash12@yahoo.com [School of Materials Science and Technology, Indian Institute of Technology (Banaras Hindu University), Varanasi 221005 (India)

    2014-09-07

    A comparative study on electrical performance, optical properties, and surface morphology of poly(3-hexylthiophene) (P3HT) and P3HT-nanofibers based “normally on” type p-channel field effect transistors (FETs), fabricated by two different coating techniques has been reported here. Nanofibers are prepared in the laboratory with the approach of self-assembly of P3HT molecules into nanofibers in an appropriate solvent. P3HT (0.3 wt. %) and P3HT-nanofibers (∼0.25 wt. %) are used as semiconductor transport materials for deposition over FETs channel through spin coating as well as through our recently developed floating film transfer method (FTM). FETs fabricated using FTM show superior performance compared to spin coated devices; however, the mobility of FTM films based FETs is comparable to the mobility of spin coated one. The devices based on P3HT-nanofibers (using both the techniques) show much better performance in comparison to P3HT FETs. The best performance among all the fabricated organic field effect transistors are observed for FTM coated P3HT-nanofibers FETs. This improved performance of nanofiber-FETs is due to ordering of fibers and also due to the fact that fibers offer excellent charge transport facility because of point to point transmission. The optical properties and structural morphologies (P3HT and P3HT-nanofibers) are studied using UV-visible absorption spectrophotometer and atomic force microscopy , respectively. Coating techniques and effect of fiber formation for organic conductors give information for fabrication of organic devices with improved performance.

  14. Photochromic lens mirror-coated with Cr

    Science.gov (United States)

    Shin, Sungho; Lee, Myeongkyu

    2007-11-01

    We have designed and fabricated mirror-coated photochromic lenses for use in sunglasses. These lenses consisted of a Cr thin film sandwiched between two SiO2 layers on the front surface and an anti-reflection (AR) coating on the backside. The SiO2 films above and below the Cr layer were introduced as the protection and buffer layers, respectively. The AR coating was to suppress back-reflection from the lens surface. Deposition of all coating layers were carried out by an e-beam evaporator under Ar atmosphere at P = 10-5 Torr and T = 70 °C. As expected, the overall transmittance decreased with increasing Cr thickness. For a Cr layer of 5 nm thickness, it changed from about 45% in the bleached state down to 25% after exposure to sunlight. This is consistent with the transmission range typically required for sunglasses.

  15. Epidemiology of masked and white-coat hypertension: the family-based SKIPOGH study.

    Directory of Open Access Journals (Sweden)

    Heba Alwan

    Full Text Available OBJECTIVE: We investigated factors associated with masked and white-coat hypertension in a Swiss population-based sample. METHODS: The Swiss Kidney Project on Genes in Hypertension is a family-based cross-sectional study. Office and 24-hour ambulatory blood pressure were measured using validated devices. Masked hypertension was defined as office blood pressure<140/90 mmHg and daytime ambulatory blood pressure≥135/85 mmHg. White-coat hypertension was defined as office blood pressure≥140/90 mmHg and daytime ambulatory blood pressure<135/85 mmHg. Mixed-effect logistic regression was used to examine the relationship of masked and white-coat hypertension with associated factors, while taking familial correlations into account. High-normal office blood pressure was defined as systolic/diastolic blood pressure within the 130-139/85-89 mmHg range. RESULTS: Among the 652 participants included in this analysis, 51% were female. Mean age (±SD was 48 (±18 years. The proportion of participants with masked and white coat hypertension was respectively 15.8% and 2.6%. Masked hypertension was associated with age (odds ratio (OR = 1.02, p = 0.012, high-normal office blood pressure (OR = 6.68, p<0.001, and obesity (OR = 3.63, p = 0.001. White-coat hypertension was significantly associated with age (OR = 1.07, p<0.001 but not with education, family history of hypertension, or physical activity. CONCLUSIONS: Our findings suggest that physicians should consider ambulatory blood pressure monitoring for older individuals with high-normal office blood pressure and/or who are obese.

  16. Microstructure and Wear Resistance of Laser Clad Cobalt-Based Alloy/SiCp Composite Coating

    Institute of Scientific and Technical Information of China (English)

    LI Ming-xi; SI Song-hua; HE Yi-zhu; SUN Guo-xiong

    2004-01-01

    The SiCp (20 %) reinforced cobalt-based alloy composite coatings deposited by laser cladding on IF steel were introduced. The microstructure across the whole section of such coatings was examined using optical microscope, scanning electron microscope (SEM) and X-ray diffractometer (XRD), and the wear resistance of the coatings was measured by MM-200 type wear testing machine. The results show that the SiCp is completely dissolved during laser cladding and the primary phase in the coatings is γ-Co. The other phases, such as Si2W, CoWSi, Cr3Si and CoSi2, are formed by carbon, silicon reacting with other elements existing in the melting pool. There are various crystallization morphologies in different zones, such as planar crystallization at the interface, followed by cellular and dendrite crystallization from interface to the surface. The direction of solidification changes from one direction perpendicular to interface to multi-directions at the central and upper regions of the clad. The wear resistance of the clad is improved by adding SiCp.

  17. Photocatalytic fabrics based on reduced graphene oxide and TiO{sub 2} coatings

    Energy Technology Data Exchange (ETDEWEB)

    Molina, J., E-mail: jamopue@doctor.upv.es [Departamento de Ingeniería Textil y Papelera, EPS de Alcoy, Universitat Politècnica de València, Plaza Ferrándiz y Carbonell s/n, 03801 Alcoy (Spain); Department of Textile Engineering, University of Minho, Azurém Campus, 4800-058 Guimarães (Portugal); Fernandes, F., E-mail: b6073@fisica.uminho.pt [Department Physics, University of Minho, Azurém Campus, 4800-058 Guimarães (Portugal); Fernández, J., E-mail: jaferse1@posgrado.upv.es [Departamento de Ingeniería Textil y Papelera, EPS de Alcoy, Universitat Politècnica de València, Plaza Ferrándiz y Carbonell s/n, 03801 Alcoy (Spain); Pastor, M., E-mail: marianapastor88@gmail.com [Department Physics, University of Minho, Azurém Campus, 4800-058 Guimarães (Portugal); Correia, A., E-mail: anacamcorreia@gmail.com [Department Physics, University of Minho, Azurém Campus, 4800-058 Guimarães (Portugal); Souto, A.P., E-mail: souto@det.uminho.pt [Department of Textile Engineering, University of Minho, Azurém Campus, 4800-058 Guimarães (Portugal); Carneiro, J.O., E-mail: carneiro@fisica.uminho.pt [Department Physics, University of Minho, Azurém Campus, 4800-058 Guimarães (Portugal); and others

    2015-09-15

    Graphical abstract: - Highlights: • Photocatalytic fabrics were produced with reduced graphene oxide (RGO) and TiO{sub 2}. • Charge transfer resistance decreased with the increasing number of RGO layers. • Scanning electrochemical microscopy showed the photoresponse obtained. • Photocatalytic properties were tested with Rhodamine B solutions. • Photocatalytic efficiency increased with the number of RGO layers. - Abstract: The purpose of this work is to obtain photocatalytic fabrics based on reduced graphene oxide (RGO) and TiO{sub 2} coatings on polyester fabrics. The influence of the applied number of RGO coatings on properties such as light absorption, conductivity, electroactivity and photocatalytic properties of the fabrics was established. An improvement of these properties with the number of RGO coatings applied was obtained. FESEM, EDX, XPS and FTIR-ATR showed the incorporation of the TiO{sub 2} nanoparticles on the fabrics. FTIR-ATR showed the formation of a bidentate carboxylic ligand with titanium atoms. The photocatalytic properties of the fabrics were tested with Rhodamine B dye solutions. Photocatalytic efficiency increased with the number of RGO coatings, due to the increased light absorption, and better electrical properties. The charge transfer resistance (R{sub ct}) and its time constant (τ) decreased, indicating a better electron transfer which helps to increase the lifetime of the pair electron/hole.

  18. Magnesium-Based Sacrificial Anode Cathodic Protection Coatings (Mg-Rich Primers for Aluminum Alloys

    Directory of Open Access Journals (Sweden)

    Michael D. Blanton

    2012-09-01

    Full Text Available Magnesium is electrochemically the most active metal employed in common structural alloys of iron and aluminum. Mg is widely used as a sacrificial anode to provide cathodic protection of underground and undersea metallic structures, ships, submarines, bridges, decks, aircraft and ground transportation systems. Following the same principle of utilizing Mg characteristics in engineering advantages in a decade-long successful R&D effort, Mg powder is now employed in organic coatings (termed as Mg-rich primers as a sacrificial anode pigment to protect aerospace grade aluminum alloys against corrosion. Mg-rich primers have performed very well on aluminum alloys when compared against the current chromate standard, but the carcinogenic chromate-based coatings/pretreatments are being widely used by the Department of Defense (DoD to protect its infrastructure and fleets against corrosion damage. Factors such as reactivity of Mg particles in the coating matrix during exposure to aggressive corrosion environments, interaction of atmospheric gases with Mg particles and the impact of Mg dissolution, increases in pH and hydrogen gas liberation at coating-metal interface, and primer adhesion need to be considered for further development of Mg-rich primer technology.

  19. EXPLOSIVE COMPACTION OF CLAD GRAPHITE POWDERS AND OBTAINING OF COATINGS ON THEIR BASE

    Energy Technology Data Exchange (ETDEWEB)

    A. B. PEIKRISHIVILI; ET AL

    2000-11-01

    In order to consolidate graphite based powders and in order to obtain coatings with density values near to the theoretical ones clad graphite powders of the C{sub graphite} - Ni (C{sub g} - Ni) compositions were explosively compacted under different loading conditions. Theoretical calculations revealed that for assessing the stress-deformed state of C{sub g} - Ni compositions and computing the normal and tangent stress components (when V{sub D} < C{sub longitudinal} and V{sub D} < C{sub transversal}) it is recommended to apply the dynamic problem's solution model while the pressure impulse P = f(x) is being uniformly spread with constant rate along the boundary of a semi-infinite elastic body. The results of our experiments showed that it is possible to obtain high dense coatings from C{sub g}-Ni compositions bonded by an intermediate layer to the substrate material. The structure and properties of the coatings depends on the intensity of the shock loading and temperature. The effect of the shock loading conditions (temperature, loading intensity) on the structure, properties and structure/properties relationships for the C{sub g} - Ni coatings are discussed.

  20. Photodetector based on Vernier-Enhanced Fabry-Perot Interferometers with a Photo-Thermal Coating

    Science.gov (United States)

    Chen, George Y.; Wu, Xuan; Liu, Xiaokong; Lancaster, David G.; Monro, Tanya M.; Xu, Haolan

    2017-01-01

    We present a new type of fiber-coupled photodetector with a thermal-based optical sensor head, which enables it to operate even in the presence of strong electro-magnetic interference and in electrically sensitive environments. The optical sensor head consists of three cascaded Fabry-Perot interferometers. The end-face surface is coated with copper-oxide micro-particles embedded in hydrogel, which is a new photo-thermal coating that can be readily coated on many different surfaces. Under irradiation, photons are absorbed by the photo-thermal coating, and are converted into heat, changing the optical path length of the probing light and induces a resonant wavelength shift. For white-light irradiation, the photodetector exhibits a power sensitivity of 760 pm/mW, a power detection limit of 16.4 μW (i.e. specific detectivity of 2.2 × 105 cm.√Hz/W), and an optical damage threshold of ~100 mW or ~800 mW/cm2. The response and recovery times are 3.0 s (~90% of change within 100 ms) and 16.0 s respectively.

  1. Poly-γ-glutamate-based Materials for Multiple Infection Prophylaxis Possessing Versatile Coating Performance

    Directory of Open Access Journals (Sweden)

    Makoto Ashiuchi

    2015-10-01

    Full Text Available Poly-γ-glutamate (PGA possesses a nylon-like backbone and polyacrylate-like carboxyl groups, and shows an extraordinary solubility in water. In this study, the effective synthesis and structural analysis of some water-insoluble PGA ion-complexes (PGAICs using cationic surfactants, hexadecylpyridinium (HDP, dodecylpyridinium, benzalkonium and benzetonium, were examined. We demonstrated their spontaneous coating performance to the surfaces of different materials (i.e., plastics, metals, and ceramics as potent anti-staphylococcal and anti-Candida agents. The tests against Staphylococcus aureus revealed that, regardless of a variety of materials, PGAICs maintained surface antimicrobial activity, even after the water-soaking treatment, whereas those against Candida albicans indicated that, among PGAICs, PGA/HDP complex is most useful as an anti-fungal agent because of its coating stability. Moreover, the log reduction values against Influenza A and B viruses of PGA/HDP-coated surfaces were estimated to be 5.4 and 3.2, respectively, suggesting that it can be dramatically suppressed the infection of influenza. This is to our knowledge the first observation of PGA-based antiviral coatings.

  2. Photodetector based on Vernier-Enhanced Fabry-Perot Interferometers with a Photo-Thermal Coating

    Science.gov (United States)

    Chen, George Y.; Wu, Xuan; Liu, Xiaokong; Lancaster, David G.; Monro, Tanya M.; Xu, Haolan

    2017-01-01

    We present a new type of fiber-coupled photodetector with a thermal-based optical sensor head, which enables it to operate even in the presence of strong electro-magnetic interference and in electrically sensitive environments. The optical sensor head consists of three cascaded Fabry-Perot interferometers. The end-face surface is coated with copper-oxide micro-particles embedded in hydrogel, which is a new photo-thermal coating that can be readily coated on many different surfaces. Under irradiation, photons are absorbed by the photo-thermal coating, and are converted into heat, changing the optical path length of the probing light and induces a resonant wavelength shift. For white-light irradiation, the photodetector exhibits a power sensitivity of 760 pm/mW, a power detection limit of 16.4 μW (i.e. specific detectivity of 2.2 × 105 cm.√Hz/W), and an optical damage threshold of ~100 mW or ~800 mW/cm2. The response and recovery times are 3.0 s (~90% of change within 100 ms) and 16.0 s respectively. PMID:28139745

  3. Residual Stress Analysis of Ceramic Thermal Barrier Coating Based on Thermal Spray Process

    Science.gov (United States)

    Arai, Masayuki; Wada, Eiji; Kishimoto, Kikuo

    Residual stress is generated in ceramic thermal barrier coatings (TBCs), which were sprayed by a plasma spray technology, due to the difference in coefficients of thermal expansion between the coating and the substrate. Previous experimental results obtained by the X-ray diffraction method indicated that the residual stress at the ceramic coating surface is tensile and could lead to TBC failure such as cracking and spalling of the ceramic coating. In this study, a numerical model that can predict the residual stress exactly is proposed by taking into account a thermal spray process. This numerical model is a layer-buildup model based on a shear-lag theory, and the residual stress contribution comes from two kinds of the following stress components: (1) quenching stress, which was generated in molten spray particles impinged onto the substrate, and (2) thermal stress, which was generated due to differences in thermal expansion between the deposited particle and the underlying substrate. It is shown herein that residual stress predicted by the proposed numerical model coincided with the experimental one obtained by the strain gage technique, with a good level of accuracy.

  4. Fiber optics structural mechanics and nanotechnology based new generation of fiber coatings

    Science.gov (United States)

    Suhir, E.

    2006-02-01

    This paper consists of two parts - review and extension. The review part deals with typical fiber optics structures (bare, single- and dual-coated fibers; fibers experiencing low temperature micro-bending; fibers soldered into ferrules or adhesively bonded into capillaries; role of the non-linear stress-strain relationship, etc.) subjected to thermally induced and/or mechanical loading in bending, tension, compression, or to various combinations of such loadings. The emphasis is on the state-of-the-art in the area of optical fiber coatings and the functional (optical), mechanical and environmental problems that occur in polymer-coated or metallized fibers. The solutions to the examined problems are obtained using analytical methods (predictive models) of structural mechanics. The review is based primarily on the author's research conducted at Bell Laboratories, Murray Hill, NJ, during his eighteen years tenure with this company. The extension part addresses a new generation of optical fiber coatings and deals with the application of a newly developed (by the ERS/Siloptix Co.) nano-particle material (NPM) that is used as an attractive substitute for the existing optical fiber coatings. This NPM-based coating has all the merits of polymer and metal coatings, but is free of their shortcomings. The developed material is an unconventional inhomogeneous "smart" composite material, which is equivalent to a homogeneous material with the following major properties: low Young's modulus, immunity to corrosion, good-to-excellent adhesion to adjacent material(s), non-volatile, stable properties at temperature extremes (from -220°C to +350°C), very long (practically infinite) lifetime, "active" hydrophobicity - the material provides a moisture barrier (to both water and water vapor), and, if necessary, can even "wick" moisture away from the contact surface; ability for "self-healing" and "healing": the NPM is able to restore its own dimensions, when damaged, and is able to

  5. Multiscale design and life-cycle based sustainability assessment of polymer nanocomposite coatings

    Science.gov (United States)

    Uttarwar, Rohan G.

    simulations are performed using molecular dynamics methodology to study several structural and morphological features such as effect of polymer molecular weight, polydispersity, rheology, nanoparticle volume fraction, size, shape and chemical nature on the bulk mechanical and self-cleaning properties of the coating film. At macro-scale, a paint spray system which is used for automotive coating application is studied by using CFD-based simulation methodology to generate crucial information about the effects of nanocoating technology on environmental emissions and coating film quality. The cradle-to-grave life-cycle based sustainability assessment study address all the critical issues related to economic benefits, environmental implications and societal effects of nanocoating technology through case studies of automotive coating systems. It is accomplished by identifying crucial correlations among measurable parameters at different stages and developing sustainability indicator matrices for analysis of each stage of life-cycle. The findings from the research can have great potential to draft useful conclusions in favor of future development of coating systems with novel functionalities and improved sustainability.

  6. Antireflection properties and solar cell application of silicon nanoscructures

    Institute of Scientific and Technical Information of China (English)

    Yue Huihui; Jia Rui; Chen Chen; Ding Wuchang; Wu Deqi; Liu Xinyu

    2011-01-01

    Silicon nanowire arrays (SiNWAs) are fabricated on polished pyramids of textured Si using an aqueous chemical etching method.The silicon nanowires themselves or hybrid structures of nanowires and pyramids both show strong anti-reflectance abilities in the wavelength region of 300-1000 nm,and reflectances of 2.52% and less than 8% are achieved,respectively.A 12.45% SiNWAs-textured solar cell (SC) with a short circuit current of 34.82 mA/cm2 and open circuit voltage (Voc) of 594 mV was fabricated on 125 × 125 mm2 Si using a conventional process including metal grid printing.It is revealed that passivation is essential for hybrid structure textured SCs,and Voc can be enlarged by 28.6% from 420 V to 560 mV after the passivation layer is deposited.The loss mechanism of SiNWA SC was investigated in detail by systematic comparison of the basic parameters and external quantum efficiency (EQE) of samples with different fabrication processes.It is proved that surface passivation and fabrication of a metal grid are critical for high efficiency SiNWA SC,and the performance of SiNWA SC could be improved when fabricated on a substrate with an initial PN junction.

  7. Modeling controlled nutrient release from a population of polymer coated fertilizers: statistically based model for diffusion release.

    Science.gov (United States)

    Shaviv, Avi; Raban, Smadar; Zaidel, Elina

    2003-05-15

    A statistically based model for describing the release from a population of polymer coated controlled release fertilizer (CRF) granules by the diffusion mechanism was constructed. The model is based on a mathematical-mechanistic description of the release from a single granule of a coated CRF accounting for its complex and nonlinear nature. The large variation within populations of coated CRFs poses the need for a statistically based approach to integrate over the release from the individual granules within a given population for which the distribution and range of granule radii and coating thickness are known. The model was constructed and verified using experimentally determined parameters and release curves of polymer-coated CRFs. A sensitivity analysis indicated the importance of water permeability in controlling the lag period and that of solute permeability in governing the rate of linear release and the total duration of the release. Increasing the mean values of normally distributed granule radii or coating thickness, increases the lag period and the period of linear release. The variation of radii and coating thickness, within realistic ranges, affects the release only when the standard deviation is very large or when water permeability is reduced without affecting solute permeability. The model provides an effective tool for designing and improving agronomic and environmental effectiveness of polymer-coated CRFs.

  8. Friction and wear behaviour of Mo–W doped carbon-based coating during boundary lubricated sliding

    Energy Technology Data Exchange (ETDEWEB)

    Hovsepian, Papken Eh., E-mail: p.hovsepian@shu.ac.uk [Nanotechnology Centre for PVD Research, HIPIMS Research Centre, Sheffield Hallam University, City Campus, Howard Street, Sheffield S1 1WB (United Kingdom); Mandal, Paranjayee, E-mail: 200712mum@gmail.com [Nanotechnology Centre for PVD Research, HIPIMS Research Centre, Sheffield Hallam University, City Campus, Howard Street, Sheffield S1 1WB (United Kingdom); Ehiasarian, Arutiun P., E-mail: a.ehiasarian@shu.ac.uk [Nanotechnology Centre for PVD Research, HIPIMS Research Centre, Sheffield Hallam University, City Campus, Howard Street, Sheffield S1 1WB (United Kingdom); Sáfrán, G., E-mail: safran.gyorgy@ttk.mta.hu [Institute for Technical Physics and Materials Science, Centre for Energy Research, Hungarian Academy of Sciences, H-1121 Budapest, Konkoly-Thegeut 29-33 (Hungary); Tietema, R., E-mail: rtietema@hauzer.nl [IHI Hauzer Techno Coating B.V., Van Heemskerckweg 22, 5928 LL Venlo (Netherlands); Doerwald, D., E-mail: ddoerwald@hauzer.nl [IHI Hauzer Techno Coating B.V., Van Heemskerckweg 22, 5928 LL Venlo (Netherlands)

    2016-03-15

    Graphical abstract: - Highlights: • Novel Mo–W–C coating provides extremely low friction (μ ∼ 0.03) in lubricated condition. • Mo–W–C outperforms existing DLCs in terms of low friction, independent of temperature. • Tribochemical reactions govern the wear mechanism of Mo–W–C coating. • The transfer layer contains graphitic carbon and ‘in situ’ formed WS{sub 2} and MoS{sub 2}. • WS{sub 2} and MoS{sub 2} are the key factors facilitating appreciably low friction and wear rate. - Abstract: A molybdenum and tungsten doped carbon-based coating (Mo–W–C) was developed in order to provide low friction in boundary lubricated sliding condition at ambient and at high temperature. The Mo–W–C coating showed the lowest friction coefficient among a number of commercially available state-of-the-art DLC coatings at ambient temperature. At elevated temperature (200 °C), Mo–W–C coating showed a significant reduction in friction coefficient with sliding distance in contrast to DLC coatings. Raman spectroscopy revealed the importance of combined Mo and W doping for achieving low friction at both ambient and high temperature. The significant decrease in friction and wear rate was attributed to the presence of graphitic carbon debris (from coating) and ‘in situ’ formed metal sulphides (WS{sub 2} and MoS{sub 2}, where metals were supplied from coating and sulphur from engine oil) in the transfer layer.

  9. Applications of Cr-Based Metal Nitride Hard Coatings Using Multi-Magnetron Sputtering Sources and Elemental Metal Targets

    Institute of Scientific and Technical Information of China (English)

    ShicaiYang; EricWiemann; D.C.Teer

    2004-01-01

    Cr-based nitride hard coatings were produced by multi-magnetron sputtering sources using elemental metal materials. Cr, Ti, Mo, V, A1, and Y target materials were used for the metal sources whilst nitrogen was introduced at the same time to produce multilayer nitride hard coatings. The deposition process was optimised according to the properties of hardness, adherence and wear measured using microhardness, scratch, Rockwell indentation and pin-on-disc tests. The coatings were deposited onto hard metal carbide as well as high speed steel cutting tools such as inserts and drills. The coated inserts were tested on a wide range of difficult to machine materials using a Boehringer VDF180-C CNC lathe. The machining was performed under interrupted cutting conditions and the results were compared with those obtained using an advanced commercially available TiA1N coating. The coated carbide drills were tested under dry conditions to cut hard alloy steel and the coated tool steel drills were tested under lubricant conditions to cut carbon steel with comparing the similar tests on commercial TiN coatings. These test results were compared with those from drills coated with a commercial TiN.

  10. Nanocomposite coatings based on Ti-N-Cr/Ni-Cr-B-Si-Fe, gained by two technologies

    Directory of Open Access Journals (Sweden)

    N.K. Erdybayeva

    2009-01-01

    Full Text Available The first results of manufacturing and investigations of a new type of nanocomposite protective coatings are presented. They were manufactured using a combination of two technologies: plasma-detonation coating deposition with the help of plasma jets and thin coating vacuum-arc deposition. We investigated structure, morphology, physical and mechanical properties of the coatings of 80-90 μm thickness, as well as defined the hardness, elastic Young modulus and their corrosion resistance in different media. Grain dimensions of the nanocomposite coatings on Ti-N-Cr base varied from 2.8 to 4 nm. The following phases and compounds formed as a result of plasma interaction with the thick coating surface were found in the coatings: Ti-N-Cr (200, (220, y-Ni3-Fe, a hexagonal Cr2-Ti, Fe3-Ni, (Fe, NiN and the following Ti-Ni compounds: Ti2Ni, Ni3Ti, Ni4Ti, etc. We also found that the nanocomposite coating microhardness increased to H = 31.6 ± 1.1 GPa. The Young elastic modulus was determined to be E = 319 ± 27 GPa – it was derived from the loading-unloading curves. The protective coating demonstrated the increased corrosion resistance in acidic and alkaline media in comparison with that of the stainless steel substrate.

  11. Applications of Cr-Based Metal Nitride Hard Coatings Using Multi-Magnetron Sputtering Sources and Elemental Metal Targets

    Institute of Scientific and Technical Information of China (English)

    Shicai Yang; Eric Wiemann; D.G. Teer

    2004-01-01

    Cr-based nitride hard coatings were produced by multi-magnetron sputtering sources using elemental metal materials. Cr, Ti, Mo, V, Al, and Y target materials were used for the metal sources whilst nitrogen was introduced at the same time to produce multilayer nitride hard coatings. The deposition process was optimised according to the properties of hardness, adherence and wear measured using microhardness, scratch, Rockwell indentation and pin-on-disc tests. The coatings were deposited onto hard metal carbide as well as high speed steel cutting tools such as inserts and drills. The coated inserts were tested on a wide range of difficult to machine materials using a Boehringer VDF180-C CNC lathe. The machining was performed under interrupted cutting conditions and the results were compared with those obtained using an advanced commercially available TiA1N coating. The coated carbide drills were tested under dry conditions to cut hard alloy steel and the coated tool steel drills were tested under lubricant conditions to cut carbon steel with comparing the similar tests on commercial TiN coatings. These test results were compared with those from drills coated with a commercial TiN.

  12. Evaluation of antimicrobial edible coatings from a whey protein isolate base to improve the shelf life of cheese.

    Science.gov (United States)

    Ramos, Ó L; Pereira, J O; Silva, S I; Fernandes, J C; Franco, M I; Lopes-da-Silva, J A; Pintado, M E; Malcata, F X

    2012-11-01

    The objective of this work was to evaluate the effectiveness of antimicrobial edible coatings to wrap cheeses, throughout 60 d of storage, as an alternative to commercial nonedible coatings. Coatings were prepared using whey protein isolate, glycerol, guar gum, sunflower oil, and Tween 20 as a base matrix, together with several combinations of antimicrobial compounds-natamycin and lactic acid, natamycin and chitooligosaccharides (COS), and natamycin, lactic acid, and COS. Application of coating on cheese decreased water loss (~10%, wt/wt), hardness, and color change; however, salt and fat contents were not significantly affected. Moreover, the antimicrobial edible coatings did not permit growth of pathogenic or contaminant microorganisms, while allowing regular growth of lactic acid bacteria throughout storage. Commercial nonedible coatings inhibited only yeasts and molds. The antimicrobial edible coating containing natamycin and lactic acid was the best in sensory terms. Because these antimicrobial coatings are manufactured from food-grade materials, they can be consumed as an integral part of cheese, which represents a competitive advantage over nonedible coatings.

  13. Superhydrophobic durable coating based on UV-photoreactive silica nanoparticles

    Energy Technology Data Exchange (ETDEWEB)

    Nahum, T.; Dodiuk, H.; Dotan, A.; Kenig, S. [Department of Plastics Engineering, Shenkar College of Engineering and Design, 12 Anna Frank Street, Ramat Gan 52526 (Israel); Lellouche, J. P. [Department of Chemistry, Nanomaterials Research Center, Institute of Nanotechnology and Advanced Materials, Bar-Ilan University, Ramar-Gan, 52900 (Israel)

    2015-05-22

    Superhydrophobic surfaces with contact angle (CA) >150 and sliding angle (SA) <10 have been aroused curiosity over the years due to their various applications. Superhydrophobicity can be obtained tailoring the chemistry and the roughness of the surface, mimicking the Lotus flower. Most superhydrophobic surfaces based on secondary bonding lose their roughness in harsh conditions and are unsuitable for practical applications. Photoreactive SiO{sub 2} nanoparticles (NPs) based on benzophenone (BP) can be a very effective tool for formation of reactive species that function as a molecular bridge by covalent bonding between the NP and any polymer matrix with C-C and C-H bonds. The present work focused on thermoset radiation curing urethane acrylate. Upon UV irradiation reactive excited nπ* triplet benzophenone species are formed and react through hydrogen abstraction to form ketyl radicals which interact with a radicals from the UV irradiated polymer matrix to yield covalent bonding. Roughness was achieved by dipping the substrate in SiO{sub 2}@BPs NPs dispersion followed by irradiation. Fluoroalkylsilane was used to obtain hydrophobic top layer. AFM nano manipulation was used to verify the immobilization of NPs. Evaluation of durability was made using air flow at 300 km/hr. Preliminary results indicate the formation of super hydrophobic surfaces (CA>150 and SA<10) with improved stability.

  14. Study on a new nano-dispersing agent and its effect for increasing suspension ability of alcohol-based coatings

    Institute of Scientific and Technical Information of China (English)

    2004-01-01

    A study for further improving the suspension rate of alcohol-based coatings using a new nano-dispersing agent has been presented in this paper. The results of experiments show that the new nano-dispersing agent should be used in combination with organic auxiliary agent which significantly increases the suspension effect of alcohol-based coatings. By the methods, the suspension rates of 99%, 98%, 96% and 94% can be achieved at 2h, 2h, 48h and 72h, respectively. These alcohol-based coatings have characters of higher strength, lower gas evolution, better brush ability and no blister after ignition.

  15. Advanced thermal barrier system bond coatings for use on nickel-, cobalt- and iron-base alloy substrates

    Science.gov (United States)

    Stecura, S.

    1986-01-01

    New and improved Ni-, Co-, and Fe-base bond coatings have been identified for the ZrO2-Y2O3 thermal barrier coatings to be used on Ni-, Co-, and Fe-base alloy substrates. These bond coatings were evaluated in a cyclic furnace between 1120 and 1175 C. It was found that MCrAlYb (where M = Ni, Co, or Fe) bond coating thermal barrier systems have significantly longer lives than MCrAlY bond coating thermal barrier systems. The longest life was obtained with the FeCrAlYb thermal barrier system followed by NiCrAlYb and CoCrAlYb thermal barrier systems in that order.

  16. Magnetic field measurements based on Terfenol coated photonic crystal fibers.

    Science.gov (United States)

    Quintero, Sully M M; Martelli, Cicero; Braga, Arthur M B; Valente, Luiz C G; Kato, Carla C

    2011-01-01

    A magnetic field sensor based on the integration of a high birefringence photonic crystal fiber and a composite material made of Terfenol particles and an epoxy resin is proposed. An in-fiber modal interferometer is assembled by evenly exciting both eigenemodes of the HiBi fiber. Changes in the cavity length as well as the effective refractive index are induced by exposing the sensor head to magnetic fields. The magnetic field sensor has a sensitivity of 0.006 (nm/mT) over a range from 0 to 300 mT with a resolution about ±1 mT. A fiber Bragg grating magnetic field sensor is also fabricated and employed to characterize the response of Terfenol composite to the magnetic field.

  17. Magnetic Field Measurements Based on Terfenol Coated Photonic Crystal Fibers

    Directory of Open Access Journals (Sweden)

    Carla C. Kato

    2011-11-01

    Full Text Available A magnetic field sensor based on the integration of a high birefringence photonic crystal fiber and a composite material made of Terfenol particles and an epoxy resin is proposed. An in-fiber modal interferometer is assembled by evenly exciting both eigenemodes of the HiBi fiber. Changes in the cavity length as well as the effective refractive index are induced by exposing the sensor head to magnetic fields. The magnetic field sensor has a sensitivity of 0.006 (nm/mT over a range from 0 to 300 mT with a resolution about ±1 mT. A fiber Bragg grating magnetic field sensor is also fabricated and employed to characterize the response of Terfenol composite to the magnetic field.

  18. Fouling release nanostructured coatings based on PDMS-polyurea segmented copolymers

    KAUST Repository

    Fang, Jason

    2010-05-01

    The bulk and surface characteristics of a series of coatings based on PDMS-polyurea segmented copolymers were correlated to their fouling release performance. Incorporation of polyurea segments to PDMS backbone gives rise to phase separation with the extensively hydrogen bonded hard domains creating an interconnected network that imparts mechanical rigidity. Increasing the compositional complexity of the system by including fluorinated or POSS-functionalized chain extenders or through nanoclay intercalation, confers further thermomechanical improvements. In analogy to the bulk morphology, the surface topography also reflects the compositional complexity of the materials, displaying a wide range of motifs. Investigations on settlement and subsequent removal of Ulva sporelings on those nanostructured surfaces indicate that the work required to remove the microorganisms is significantly lower compared to coatings based on standard PDMS homopolymer. All in all, the series of materials considered in this study demonstrate advanced fouling release properties, while exhibiting superior mechanical properties and, thus, long term durability. © 2010 Elsevier Ltd.

  19. Microstructure of Ni-Based Self-Fluxing Alloy Sprayed Coating

    Institute of Scientific and Technical Information of China (English)

    WANG Jin-hua; Milan Friesel; Magnus Willander; Richard Warren

    2005-01-01

    The microstructure of Ni-based self-fluxing alloy thermal sprayed coating was investigated by microanal ysis methods.The sprayed coating was produced by the oxygen-acetylene gas flame spraying Ni-16.9Cr-3.5B4.5Si-4.6Fe-0.83C system alloy powder onto a common steel substrate.Different phases can be recognized from the morphology in the metallographic images and SEM images of compounds of high magnification.The TEM images of the (Cr,Fe,Ni) superlattice phase particles can be obtained in dark field,and the particle size is between 20 nm and 60 nm.The electron diffraction patterns of the superlattice phase and Ni-based solid solution phase can be found,as analyzed by the EDAX spectra chemical composition analysis method.

  20. Production of Natural Rubber Grafted Styrene Copolymer Latex as Water Base Coatings

    Directory of Open Access Journals (Sweden)

    M Utama

    2006-07-01

    Full Text Available Twelve kinds formulation of natural rubber grafted copolymer styrene (NR-g-S prepared by gamma radiation co-polymerization technique has been carried out. The characteristic of NR-g-S and its water base coating such as molecular structure, particle size, and the properties of latex and its film were evaluated. The results showed that the NR-g-S latex as a water base coating has low viscosity, height strength, good grease resistance, good flexibility, good aging and corrosion resistance on concrete cement and metal. The average particle size is between 270-300 nm, and the bonding between poly-isoprene of NRL and styrene molecules were grafted copolymer