WorldWideScience

Sample records for antireflection coatings based

  1. Applications of antireflection coatings in sonic crystal-based acoustic devices

    International Nuclear Information System (INIS)

    Wang Yun; Deng Ke; Xu Shengjun; Qiu Chunyin; Yang Hai; Liu Zhengyou

    2011-01-01

    The unwanted reflection seriously baffles the practical applications of sonic crystals, such as for various acoustic lenses designed by utilizing the in-band properties of sonic crystals. Herein we introduce the concept of the antireflection coating into the sonic crystal-based devices. The efficiency of such accessorial structures is demonstrated well by an originally high reflection system. Promising perspectives can be anticipated in extending the antireflection coating layers into more general acoustic applications through a flexible design process.

  2. Metasurface-based anti-reflection coatings at optical frequencies

    Science.gov (United States)

    Monti, Alessio; Alù, Andrea; Toscano, Alessandro; Bilotti, Filiberto

    2018-05-01

    In this manuscript, we propose a metasurface approach for the reduction of electromagnetic reflection from an arbitrary air‑dielectric interface. The proposed technique exploits the exotic optical response of plasmonic nanoparticles to achieve complete cancellation of the field reflected by a dielectric substrate by means of destructive interference. Differently from other, earlier anti-reflection approaches based on nanoparticles, our design scheme is supported by a simple transmission-line formulation that allows a closed-form characterization of the anti-reflection performance of a nanoparticle array. Furthermore, since the working principle of the proposed devices relies on an average effect that does not critically depend on the array geometry, our approach enables low-cost production and easy scalability to large sizes. Our theoretical considerations are supported by full-wave simulations confirming the effectiveness of this design principle.

  3. Epoxy-based broadband anti-reflection coating for millimeter-wave optics

    OpenAIRE

    Rosen, Darin; Suzuki, Aritoki; Keating, Brian; Krantz, William; Lee, Adrian T.; Quealy, Erin; Richards, Paul L.; Siritanasak, Praween; Walker, William

    2013-01-01

    We have developed epoxy-based, broadband anti-reflection coatings for millimeter-wave astrophysics experiments with cryogenic optics. By using multiple-layer coatings where each layer steps in dielectric constant, we achieved low reflection over a wide bandwidth. We suppressed the reflection from an alumina disk to 10% over fractional bandwidths of 92% and 104% using two-layer and three-layer coatings, respectively. The dielectric constants of epoxies were tuned between 2.06 and 7.44 by mixin...

  4. Epoxy-based broadband antireflection coating for millimeter-wave optics.

    Science.gov (United States)

    Rosen, Darin; Suzuki, Aritoki; Keating, Brian; Krantz, William; Lee, Adrian T; Quealy, Erin; Richards, Paul L; Siritanasak, Praween; Walker, William

    2013-11-20

    We have developed epoxy-based, broadband antireflection coatings for millimeter-wave astrophysics experiments with cryogenic optics. By using multiple-layer coatings where each layer steps in dielectric constant, we achieved low reflection over a wide bandwidth. We suppressed the reflection from an alumina disk to 10% over fractional bandwidths of 92% and 104% using two-layer and three-layer coatings, respectively. The dielectric constants of epoxies were tuned between 2.06 and 7.44 by mixing three types of epoxy and doping with strontium titanate powder required for the high dielectric mixtures. At 140 K, the band-integrated absorption loss in the coatings was suppressed to less than 1% for the two-layer coating, and below 10% for the three-layer coating.

  5. Solar cells based upon multicrystalline Si with DLC antireflection and passivating coatings

    International Nuclear Information System (INIS)

    Klyui, N.; Litovchenko, V.; Neselevska, L.; Kostylyov, V.; Sarikov, A.; Taraschenko, N.; Kittler, M.; Seifert, W.

    2006-01-01

    The characteristics of multicrystalline Si solar cells covered by diamond-like carbon (DLC) antireflection coatings been experimentally studied. It has been shown that this kind of coating provides a significant increase of the efficiency of solar cells mainly due to the increase of the short-circuit current density. The effects of antireflection and of the surface and bulk passivation on the SC current-voltage characteristics due to the DLC deposition have been investigated theoretically. Physical mechanisms underlying the observed effects have been proposed

  6. Plasmonic and silicon spherical nanoparticle antireflective coatings

    Science.gov (United States)

    Baryshnikova, K. V.; Petrov, M. I.; Babicheva, V. E.; Belov, P. A.

    2016-03-01

    Over the last decade, plasmonic antireflecting nanostructures have been extensively studied to be utilized in various optical and optoelectronic systems such as lenses, solar cells, photodetectors, and others. The growing interest to all-dielectric photonics as an alternative optical technology along with plasmonics motivates us to compare antireflective properties of plasmonic and all-dielectric nanoparticle coatings based on silver and crystalline silicon respectively. Our simulation results for spherical nanoparticles array on top of amorphous silicon show that both silicon and silver coatings demonstrate strong antireflective properties in the visible spectral range. For the first time, we show that zero reflectance from the structure with silicon coatings originates from the destructive interference of electric- and magnetic-dipole responses of nanoparticle array with the wave reflected from the substrate, and we refer to this reflection suppression as substrate-mediated Kerker effect. We theoretically compare the silicon and silver coating effectiveness for the thin-film photovoltaic applications. Silver nanoparticles can be more efficient, enabling up to 30% increase of the overall absorbance in semiconductor layer. Nevertheless, silicon coatings allow up to 64% absorbance increase in the narrow band spectral range because of the substrate-mediated Kerker effect, and band position can be effectively tuned by varying the nanoparticles sizes.

  7. High gain durable anti-reflective coating

    Energy Technology Data Exchange (ETDEWEB)

    Maghsoodi, Sina; Brophy, Brenor L.; Colson, Thomas E.; Gonsalves, Peter R.; Abrams, Ze' ev R.

    2017-06-27

    Disclosed herein are polysilsesquioxane-based anti-reflective coating (ARC) compositions, methods of preparation, and methods of deposition on a substrate. In one embodiment, the polysilsesquioxane of this disclosure is prepared in a two-step process of acid catalyzed hydrolysis of organoalkoxysilane followed by addition of tetralkoxysilane that generates silicone polymers with >40 mol % silanol based on Si-NMR. These high silanol siloxane polymers are stable and have a long shelf-life in polar organic solvents at room temperature. Also disclosed are low refractive index ARC made from these compositions with and without additives such as porogens, templates, thermal radical initiator, photo radical initiators, crosslinkers, Si--OH condensation catalyst and nano-fillers. Also disclosed are methods and apparatus for applying coatings to flat substrates including substrate pre-treatment processes, coating processes and coating curing processes including skin-curing using hot-air knives. Also disclosed are coating compositions and formulations for highly tunable, durable, highly abrasion-resistant functionalized anti-reflective coatings.

  8. Sol-gel antireflective coating on plastics

    Science.gov (United States)

    Ashley, Carol S.; Reed, Scott T.

    1990-01-01

    An antireflection film made from a reliquified sol-gel hydrolyzation, condensation polymeric reaction product of a silicon, alkoxides and/or metal alkoxides, or mixtures thereof. The film is particularly useful for coating plastics.

  9. Antireflective bilayer coatings based on Al2O3 film for UV region

    OpenAIRE

    Marszałek Konstanty; Winkowski Paweł; Marszałek Marta

    2015-01-01

    Bilayer antireflective coatings consisting of aluminium oxide Al2O3/MgF2 and Al2O3/SiO2 are presented in this paper. Oxide films were deposited by means of e-gun evaporation in vacuum of 5 × 10-3 Pa in the presence of oxygen, and magnesium fluoride was prepared by thermal evaporation on heated optical lenses made from quartz glass (Corning HPFS). Substrate temperature was maintained at 250 _C during the deposition. Thickness and deposition rate were controlled with a thickness measuring syste...

  10. Investigation of sol-gel antireflective coatings

    International Nuclear Information System (INIS)

    Schmid, A.; Guardalben, M.; Chipp, T.

    1984-03-01

    Very high power laser systems present material design challenges which often approach the inherent optical survival strength of components. Optical coatings in the UV region suffer from anomalously high absorption and scattering in the deposited layers. The losses caused by these effects are often unacceptable or, in the case of absorption, usually fatal to the absorbing coatings. Unfortunately, no metals exist that have high enough reflectivities in the UV to serve as uncoated mirrors as they normally do in the CO 2 region of the infrared. Adequate multilayer dielectric coatings are therefore critically important for the development and utilization of UV lasers. The same could be said for relfection suppressing antireflective coatings in that wavelength range. Antireflective properties of gradientindex designs have been rediscovered and their potential for resolving UV laser design difficulties has been vigorously tested. These antireflective properties have been attained on glass or fused silica surfaces by chemical surface treatments

  11. ANTIREFLECTION MULTILAYER COATINGS WITH THIN METAL LAYERS

    Directory of Open Access Journals (Sweden)

    L. A. Gubanova

    2016-03-01

    Full Text Available The design of anti-reflective coatings for metal surfaces of Al, Ti, N,i Cr is proposed. The coatings have the form of alternating layers of dielectric/metal/dielectric with the number of cells up to15. The method of calculation of such coatings is proposed. We have calculated the coatings of the type [HfO2/Cr/HfO2]15, [ZrO2/Ti/Al2O3]15, [ZrO2/Cr/ZrO2]15. It is shown that the proposed interference coatings provide reduction of the residual reflectance of the metal several times (from 3.5 to 6.0 in a wide spectral range (300-1000 nm. The proposed coatings can be recommended as anti-reflective coatings for energy saving solar systems and batteries, and photovoltaic cells.

  12. Bright Single-Photon Sources Based on Anti-Reflection Coated Deterministic Quantum Dot Microlenses

    Directory of Open Access Journals (Sweden)

    Peter Schnauber

    2015-12-01

    Full Text Available We report on enhancing the photon-extraction efficiency (PEE of deterministic quantum dot (QD microlenses via anti-reflection (AR coating. The AR-coating deposited on top of the curved microlens surface is composed of a thin layer of Ta2O5, and is found to effectively reduce back-reflection of light at the semiconductor-vacuum interface. A statistical analysis of spectroscopic data reveals, that the AR-coating improves the light out-coupling of respective microlenses by a factor of 1.57 ± 0.71, in quantitative agreement with numerical calculations. Taking the enhancement factor into account, we predict improved out-coupling of light with a PEE of up to 50%. The quantum nature of emission from QDs integrated into AR-coated microlenses is demonstrated via photon auto-correlation measurements revealing strong suppression of two-photon emission events with g(2(0 = 0.05 ± 0.02. As such, these bright non-classical light sources are highly attractive with respect to applications in the field of quantum cryptography.

  13. Self-Cleaning Antireflective Optical Coatings

    KAUST Repository

    Guldin, Stefan

    2013-11-13

    Low-cost antireflection coatings (ARCs) on large optical surfaces are an ingredient-technology for high-performance solar cells. While nanoporous thin films that meet the zero-reflectance conditions on transparent substrates can be cheaply manufactured, their suitability for outdoor applications is limited by the lack of robustness and cleanability. Here, we present a simple method for the manufacture of robust self-cleaning ARCs. Our strategy relies on the self-assembly of a block-copolymer in combination with silica-based sol-gel chemistry and preformed TiO2 nanocrystals. The spontaneous dense packing of copolymer micelles followed by a condensation reaction results in an inverse opal-type silica morphology that is loaded with TiO2 photocatalytic hot-spots. The very low volume fraction of the inorganic network allows the optimization of the antireflecting properties of the porous ARC despite the high refractive index of the embedded photocatalytic TiO2 nanocrystals. The resulting ARCs combine high optical and self-cleaning performance and can be deposited onto flexible plastic substrates. © 2013 American Chemical Society.

  14. Organic antireflective coatings for 193-nm lithography

    Science.gov (United States)

    Trefonas, Peter, III; Blacksmith, Robert F.; Szmanda, Charles R.; Kavanagh, Robert J.; Adams, Timothy G.; Taylor, Gary N.; Coley, Suzanne; Pohlers, Gerd

    1999-06-01

    Organic anti-reflective coatings (ARCs) continue to play an important role in semiconductor manufacturing. These materials provide a convenient means of greatly reducing the resist photospeed swing and reflective notching. In this paper, we describe a novel class of ARC materials optimized for lithographic applications using 193 nm exposure tools. These ARCs are based upon polymers containing hydroxyl-alkyl methacrylate monomers for crosslinkable sites, styrene for a chromophore at 193 nm, and additional alkyl-methacrylate monomers as property modifiers. A glycouril crosslinker and a thermally-activated acidic catalyst provide a route to forming an impervious crosslinked film activate data high bake temperatures. ARC compositions can be adjusted to optimize the film's real and imaginary refractive indices. Selection of optimal target indices for 193 nm lithographic processing through simulations is described. Potential chromophores for 193 nm were explored using ZNDO modeling. We show how these theoretical studies were combined with material selection criteria to yield a versatile organic anti-reflectant film, Shipley 193 G0 ARC. Lithographic process data indicates the materials is capable of supporting high resolution patterning, with the line features displaying a sharp resist/ARC interface with low line edge roughness. The resist Eo swing is successfully reduced from 43 percent to 6 percent.

  15. Antireflection coatings on plastics deposited by plasma ...

    Indian Academy of Sciences (India)

    Wintec

    Antireflection coatings (ARCs) are deposited on the surfaces of optical elements like spectacle lenses to increase light transmission and improve their performance. In the ophthalmic .... silica layer (Zajickova et al 1998, 2001; Benitez et al. 2000; Kuhr et al 2003 .... by the contact angle of a water drop on the surface. Due to its ...

  16. Subwavelength single layer absorption resonance antireflection coatings

    NARCIS (Netherlands)

    Huber, S. P.; van de Kruijs, R. W. E.; Yakshin, A. E.; Zoethout, E.; Boller, K.-J.; F. Bijkerk,

    2014-01-01

    We present theoretically derived design rules for an absorbing resonance antireflection coating for the spectral range of 100 &\\#x02013; 400 nm, applied here on top of a molybdenum-silicon multilayer mirror (Mo/Si MLM) as commonly used in extreme ultraviolet lithography. The design rules for

  17. Subwavelength single layer absorption resonance antireflection coatings

    NARCIS (Netherlands)

    Huber, Sebastiaan; van de Kruijs, Robbert Wilhelmus Elisabeth; Yakshin, Andrey; Zoethout, E.; Boller, Klaus J.; Bijkerk, Frederik

    2014-01-01

    We present theoretically derived design rules for an absorbing resonance antireflection coating for the spectral range of 100−400 nm, applied here on top of a molybdenum-silicon multilayer mirror (Mo/Si MLM) as commonly used in extreme ultraviolet lithography. The design rules for optimal

  18. Antireflective bilayer coatings based on Al2O3 film for UV region

    Directory of Open Access Journals (Sweden)

    Marszałek Konstanty

    2015-03-01

    Full Text Available Bilayer antireflective coatings consisting of aluminium oxide Al2O3/MgF2 and Al2O3/SiO2 are presented in this paper. Oxide films were deposited by means of e-gun evaporation in vacuum of 5 × 10-3 Pa in the presence of oxygen, and magnesium fluoride was prepared by thermal evaporation on heated optical lenses made from quartz glass (Corning HPFS. Substrate temperature was maintained at 250 _C during the deposition. Thickness and deposition rate were controlled with a thickness measuring system Inficon XTC/2. The experimental results of the optical measurements carried out during and after the deposition process have been presented. Physical thickness measurements were made during the deposition process and resulted in 44 nm/52 nm for Al2O3/MgF2 and 44 nm/50 nm for Al2O3/SiO2 system. Optimization was carried out for ultraviolet region with minimum of reflectance at 300 nm. The influence of post deposition annealing on the crystal structure was determined by X-ray measurements. In the range from ultraviolet to the beginning of visible region, the reflectance of both systems decreased and reached minimum at 290 nm. The value of reflectance at this point, for the coating Al2O3/MgF2 was equal to R290nm = 0.6 % and for Al2O3/SiO2R290nm = 1.1 %. Despite the difference between these values both are sufficient for applications in the UV optical systems for medicine and UV laser technology.

  19. AntiReflection Coating D

    International Nuclear Information System (INIS)

    AIKEN, DANIEL J.

    1999-01-01

    Analytical expressions used to optimize AR coatings for single junction solar cells are extended for use in monolithic, series interconnected multi-junction solar cell AR coating design. The result is an analytical expression which relates the solar cell performance (through J(sub sc)) directly to the AR coating design through the device reflectance. It is also illustrated how AR coating design be used to provide an additional degree of freedom for current matching multi-junction devices

  20. Witness sample preparation for measuring antireflection coatings.

    Science.gov (United States)

    Willey, Ronald R

    2014-02-01

    Measurement of antireflection coating of witness samples from across the worldwide industry has been shown to have excess variability from a sampling taken for the OSA Topical Meeting on Optical Interference Coatings: Measurement Problem. Various sample preparation techniques have been discussed with their limitations, and a preferred technique is recommended with its justification, calibration procedures, and limitations. The common practice of grinding the second side to reduce its reflection is less than satisfactory. One recommended practice is to paint the polished second side, which reduces its reflection to almost zero. A method to evaluate the suitability of given paints is also described.

  1. Comparative Study of Antireflection Coating Materials for Solar ...

    African Journals Online (AJOL)

    yaog

    2017-01-17

    Jan 17, 2017 ... Locally available absorber and antireflection coating materials for ... However, a black painted steel sheet metal costs less and is readily available in local ..... Testing of a new solar coating for solar water heating applications.

  2. Low-temperature grown indium oxide nanowire-based antireflection coatings for multi-crystalline silicon solar cells

    Energy Technology Data Exchange (ETDEWEB)

    Wang, Yu-Cian; Chen, Chih-Yao; Chen, I Chen [Institute of Materials Science and Engineering, National Central University, Taoyuan (China); Kuo, Cheng-Wen; Kuan, Ta-Ming; Yu, Cheng-Yeh [TSEC Corporation, Hsinchu (China)

    2016-08-15

    Light harvesting by indium oxide nanowires (InO NWs) as an antireflection layer on multi-crystalline silicon (mc-Si) solar cells has been investigated. The low-temperature growth of InO NWs was performed in electron cyclotron resonance (ECR) plasma with an O{sub 2}-Ar system using indium nanocrystals as seed particles via the self-catalyzed growth mechanism. The size-dependence of antireflection properties of InO NWs was studied. A considerable enhancement in short-circuit current (from 35.39 to 38.33 mA cm{sup -2}) without deterioration of other performance parameters is observed for mc-Si solar cells coated with InO NWs. (copyright 2016 WILEY-VCH Verlag GmbH and Co. KGaA, Weinheim)

  3. Dual functional porous anti-reflective coatings with a photocatalytic effect based on a single layer system

    Science.gov (United States)

    Jilavi, M. H.; Mousavi, S. H.; Müller, T. S.; de Oliveira, P. W.

    2018-05-01

    Anti-reflection and photocatalytic properties are desirable for improving the optical properties of electronic devices. We describe a method of fabrication a single-layer, anti-reflective (AR) thin film with an additional photocatalytic property. The layer is deposited on glass substrates by means of a low-cost dip-coating method using a SiO2-TiO2 solution. A comparative study was undertaken to investigate the effects of TiO2 concentrations on the photocatalytic properties of the film and to determine the optimal balance between transmittance and photocatalysis. The average transmittance increases from T = 90.51% to T = 95.46 ± 0.07% for the wavelengths between 380 and 1200 nm. The structural characterization indicated the formation of thin, porous SiO2-TiO2 films with a roughness of less than 7.5 nm. The quality of the samples was evaluated by a complete test program of the mechanical, chemical and accelerated weathering stability. This results open up new possibilities for cost-effective AR coatings for the glass and solar cell industries.

  4. Advanced Antireflection Coatings for High-Performance Solar Energy Applications

    Science.gov (United States)

    Pan, Noren

    2015-01-01

    Phase II objectives: Develop and refine antireflection coatings incorporating lanthanum titanate as an intermediate refractive index material; Investigate wet/dry thermal oxidation of aluminum containing semiconductor compounds as a means of forming a more transparent window layer with equal or better optical properties than its unoxidized form; Develop a fabrication process that allows integration of the oxidized window layer and maintains the necessary electrical properties for contacting the solar cell; Conduct an experimental demonstration of the best candidates for improved antireflection coatings.

  5. Functional photocatalytically active and scratch resistant antireflective coating based on TiO{sub 2} and SiO{sub 2}

    Energy Technology Data Exchange (ETDEWEB)

    Mazur, M., E-mail: michal.mazur@pwr.edu.pl [Wroclaw University of Technology, Faculty of Microsystem Electronics and Photonics, Janiszewskiego 11/17, 50-372 Wroclaw (Poland); Wojcieszak, D.; Kaczmarek, D.; Domaradzki, J. [Wroclaw University of Technology, Faculty of Microsystem Electronics and Photonics, Janiszewskiego 11/17, 50-372 Wroclaw (Poland); Song, S.; Gibson, D.; Placido, F. [Institute of Thin Films, Sensors & Imaging, University of the West of Scotland, Scottish Universities Physics Alliance, High Street, Paisley PA1 2BE (United Kingdom); Mazur, P. [University of Wroclaw, Institute of Experimental Physics, Max Born 9, 50-204 Wroclaw (Poland); Kalisz, M. [Motor Transport Institute, Centre for Material Testing and Mechatronics, Jagiellonska 80, 03-301 Warsaw (Poland); Poniedzialek, A. [Wroclaw University of Technology, Faculty of Microsystem Electronics and Photonics, Janiszewskiego 11/17, 50-372 Wroclaw (Poland)

    2016-09-01

    Graphical abstract: - Highlights: • Designed multilayer was deposited by microwave assisted magnetron sputtering method. • AR coating in designed wavelength range had transmittance higher than 97%. • The AR multilayer was hydrophobic and photocatalytically active. • AR coating was scratch resistant. • Deposited multilayer had higher hardness than the glass substrate. - Abstract: Antireflection (AR) multilayer coating, based on combination of five TiO{sub 2} and SiO{sub 2} thin films, was deposited by microwave assisted reactive magnetron sputtering process on microscope glass substrates. In this work X-ray diffraction, X-ray photoelectron spectroscopy, atomic force microscopy and wettability measurements were used to characterize the structural and surface properties of the deposited coating. These studies revealed that prepared coating was amorphous with low surface roughness. Photocatalytic properties were determined based on phenol decomposition reaction. Measurements of optical properties showed that transmittance in the visible wavelength range was increased after the deposition of AR coating as-compared to bare glass substrate. The mechanical properties were determined on the basis of nano-indentation and scratch resistance tests. Performed research has shown that deposition of an additional thin 10 nm thick TiO{sub 2} thin film top layer, the prepared AR coating was photocatalytically active, hydrophobic, scratch resistant and had increased hardness as-compared to bare glass substrate. These results indicate that prepared AR multilayer could be used also as a self-cleaning and protective coating.

  6. Standing Wave Field Distribution in Graded-Index Antireflection Coatings

    Directory of Open Access Journals (Sweden)

    Hongxiang Deng

    2018-01-01

    Full Text Available Standing wave field distributions in three classic types of graded-index antireflection coatings are studied. These graded-index antireflection coatings are designed at wavelengths from 200 nm to 1200 nm, which is the working wavelength range of high energy laser system for inertial-fusion research. The standing wave field distributions in these coatings are obtained by the numerical calculation of electromagnetic wave equation. We find that standing wave field distributions in these three graded-index anti-reflection coatings are quite different. For the coating with linear index distribution, intensity of standing wave field decreases periodically from surface to substrate with narrow oscillation range and the period is proportional to the incident wavelength. For the coating with exponential index distribution, intensity of standing wave field decreases periodically from surface to substrate with large oscillation range and the period is also proportional to the incident wavelength. Finally, for the coating with polynomial index, intensity of standing wave field is quickly falling down from surface to substrate without an obvious oscillation. We find that the intensity of standing wave field in the interface between coating and substrate for linear index, exponential index and polynomial index are about 0.7, 0.9 and 0.7, respectively. Our results indicate that the distributions of standing wave field in linear index coating and polynomial index coating are better than that in exponential index coating for the application in high energy laser system. Moreover, we find that the transmittance of linear index coating and polynomial index coating are also better than exponential index coating at the designed wavelength range. Present simulation results are useful for the design and application of graded-index antireflection coating in high energy laser system.

  7. Antireflection coatings for intraocular lenses of sapphire and fianite

    Energy Technology Data Exchange (ETDEWEB)

    Babin, A.A.; Konoplev, Yu.N.; Mamaev, Yu.A. [Inst. of Applied Physics, Nizhnii Novgorod (Russian Federation)] [and others

    1995-10-01

    Broadband antireflection coatings for intraocular lenses of sapphire and fianite are calculated and implemented practically. Their residual reflectance in the liquid with a refracting index of 1.336 is below 0.2% from each face virtually over the entire visible region. 7 refs., 2 figs., 2 tabs.

  8. Multilayer Antireflection Coating for Triple Junction Solar Cells

    International Nuclear Information System (INIS)

    Zhan Feng; Wang Hai-Li; He Ji-Fang; Wang Juan; Huang She-Song; Ni Hi-Qiao; Niu Zhi-Chuan

    2011-01-01

    According to the theory of optical films, we simulate the reflectivity of antireflection coatings (ARCs) for solar cells of Ga 0.5 In 0.5 P/GaAs/Ge based on an optical transfer matrix. In order to provide sufficient consideration of the refractive index dispersion effect of multilayer ARCs, we use multi-dimensional matrix data for reliable simulation. After the reflection curves are obtained, the effective average reflectance R e is introduced to optimize the film system by minimizing R e . Optimization of single layer (Al 2 O 3 ), double layer (MgF 2 /ZnS) and triple layer (MgF 2 /Al 2 O 3 /ZnS) ARCs is realized by using this method for space and terrestrial applications. Effects of these ARCs are compared after optimization. These theoretical parameters can be used to guide experiments. (condensed matter: electronic structure, electrical, magnetic, and optical properties)

  9. Anti-reflection coatings applied by acid leaching process

    Science.gov (United States)

    Pastirik, E.

    1980-01-01

    The Magicote C process developed by S.M. Thompsen was evaluated for use in applying an antireflective coating to the cover plates of solar panels. The process uses a fluosilicic acid solution supersaturated with silica at elevated temperature to selectively attack the surface of soda-lime glass cover plates and alter the physical and chemical composition of a thin layer of glass. The altered glass layer constitutes an antireflective coating. The process produces coatings of excellent optical quality which possess outstanding resistance to soiling and staining. The coatings produced are not resistant to mechanical abrasion and are attacked to some extent by glass cleansers. Control of the filming process was found to be difficult.

  10. Antireflection coating on InP for semiconductor detectors

    Energy Technology Data Exchange (ETDEWEB)

    Hantehzadeh, M.R. [Plasma Physics Research Center, Science and Research Campus of Islamic Azad University, Tehran (Iran, Islamic Republic of)]. E-mail: hanteh@sr.iau.ac.ir; Ghoranneviss, M. [Plasma Physics Research Center, Science and Research Campus of Islamic Azad University, Tehran (Iran, Islamic Republic of); Sari, A.H. [Plasma Physics Research Center, Science and Research Campus of Islamic Azad University, Tehran (Iran, Islamic Republic of); Sahlani, F. [Plasma Physics Research Center, Science and Research Campus of Islamic Azad University, Tehran (Iran, Islamic Republic of); Shokuhi, A. [Plasma Physics Research Center, Science and Research Campus of Islamic Azad University, Tehran (Iran, Islamic Republic of); Shariati, M. [Plasma Physics Research Center, Science and Research Campus of Islamic Azad University, Tehran (Iran, Islamic Republic of)

    2006-10-25

    Aluminum nitride thin film by RF magnetron sputtering is used to produce antireflection coating on InP. The index of refection variation of aluminum nitride for different thickness at different wavelength in the range of 400 to 1500 nm is investigated using reflection spectroscopy. Subsequent Ar+ ion implantation at 30 keV with different doses on these coated layers has been performed. The morphology of aluminum nitride after ion implantation is characterized using atomic force microscopy AFM.

  11. Antireflection coating on InP for semiconductor detectors

    International Nuclear Information System (INIS)

    Hantehzadeh, M.R.; Ghoranneviss, M.; Sari, A.H.; Sahlani, F.; Shokuhi, A.; Shariati, M.

    2006-01-01

    Aluminum nitride thin film by RF magnetron sputtering is used to produce antireflection coating on InP. The index of refection variation of aluminum nitride for different thickness at different wavelength in the range of 400 to 1500 nm is investigated using reflection spectroscopy. Subsequent Ar+ ion implantation at 30 keV with different doses on these coated layers has been performed. The morphology of aluminum nitride after ion implantation is characterized using atomic force microscopy AFM

  12. Sol-gel derived antireflective coatings for silicon

    Energy Technology Data Exchange (ETDEWEB)

    Brinker, C J; Harrington, M S

    1981-08-01

    The preparation of TiO2-SiO2 AR coatings, containing from 30 to 95 mol % TiO2, from alkoxide precursor solutions (titanium tetraethoxide and silicon tetraethoxide) by a sol-gel process is presented. The preparation of the solutions is described, which involves the separate partial hydrolysis of one or both alkoxides prior to their mixing (Yoldas, 1980). The solutions are applied to polished, circular (1 and 2 in. diameter) silicon wafers by a spinning process. The coated wafers are successively heated in air at each of the following temperatures: 200, 300, 350, 400, and 450 C, and optical measurements are performed on them after each heat treatment. The durability of 90 and 95% TiO2 coatings is evaluated in both acidic and basic environments, and reflectivity, film thickness, and refractive index are measured as a function of exposure time. It is shown that sol-gel films applied at 400 C reveal broad regions of antireflectance compared to other titanium-based films.

  13. Antireflection coatings with Chebyshev or Butterworth response - Design

    Science.gov (United States)

    Baumeister, Philip

    1986-12-01

    The approximation of Kard (1971) is used to find values for the refractive indices of nonabsorbing layers with equal optical thickness to produce an antireflection (AR) coating for a dielectric substrate that has a Chebyshev spectral response, with application to the design of bandpass filters. The method is numerically demonstrated with the example of four-layer Chebyshev AR coatings with narrow, medium and wide bandwidths, and substrates of indices 2, 5, and 10. Approximate indices are also given for the case when the radiant reflectance/transmittance of the coating vs frequency is maximally flat (Butterworth response).

  14. Wide spectrum antireflective coating for laser fusion systems. Final report

    International Nuclear Information System (INIS)

    Yoldas, B.E; Partlow, D.P.; Smith, H.D.; Mattox, D.M.

    1984-01-01

    A method of depositing a laser damage resistant, wide-spectrum antireflective coating on fused silica has been developed. This work was sponsored under a subcontract with the University of California, with technical direction from the Lawrence Livermore National Laboratory. The coating is applied from a specific silanol polymer solution and converted to a porous SiO 2 film. The pore size of the film is first reduced by a heat treatment to prevent uv scattering. Then gradation of the pore volume is achieved by a mild etching to a sufficient depth to prevent a smoother index transition from air to the substrate glass. The resulting antireflectivity covers the entire transmission range of silica and may be extended to a wavelength as short as 250 nm. Laser damage thresholds as high as 9 j/cm 2 have been demonstrated on processed samples

  15. INKJET PRINTING OF ALUMOOXIDE SOL FOR DEPOSITION OF ANTIREFLECTING COATINGS

    Directory of Open Access Journals (Sweden)

    E. A. Eremeeva

    2017-01-01

    Full Text Available Subject of Research. This work describes for the first time the formation of antireflective coating on the base of boehmite phase of AlOOH with low refractive index (1.35 by inkjet printing on the nonporous substrate. This method gives the possibility to increase the contrast of colorful interfering images by 32% obtaining by inkjet printing of titanium dioxide sol. The usage of this technology enables to obtain patterns with wide viewing angle and makes them highly stable. Methods. Traditional sol-gel method with peptizing agents and heating for 90oC was applied for sol synthesis. Then the mixture was under sonic treatment for the obtaining of viscous sol. The viscosity was determined by Brookfield HA/HB viscometer, and the surface tension by Kyowa DY-700 tensiometer. Aluminum oxide ink was deposited on polished slides (26×76 mm2, Paul Marienfeld, Germany, over titanium oxide layer. To print titania ink, we use a desktop office printer Canon Pixma IP 2840 and Dimatix DMP-2831. The thickness of an inkjet AlOOH layer after drying in the air and removal of the solvents did not exceed 150 nm with an RI not less than 1.35 in the entire visible range. Results. The stable colloidal ink was obtained for the first time on the base of aluminum oxide matrix with neutral pH. The rheology was regulated by controlling parameters of sol-gel method in the system of aqueous titanium dioxide sol and by adding ethanol that affects the charge of double electrical layer of disperse phase. The controllable coalesce of drops enables to apply antireflection coating within the thickness accuracy of 10 nm. The morphology of particles and the topology of printed structures were analyzed by optical, scanning electron and atomic-force microscopes. Practical Relevance. We have proposed the approach to obtain colorful, interference patterns using two types of high refractive inks with different refractive indexes. The inkjet printing method opens new opportunities for

  16. Gradient SiNO anti-reflective layers in solar selective coatings

    Science.gov (United States)

    Ren, Zhifeng; Cao, Feng; Sun, Tianyi; Chen, Gang

    2017-08-01

    A solar selective coating includes a substrate, a cermet layer having nanoparticles therein deposited on the substrate, and an anti-reflection layer deposited on the cermet layer. The cermet layer and the anti-reflection layer may each be formed of intermediate layers. A method for constructing a solar-selective coating is disclosed and includes preparing a substrate, depositing a cermet layer on the substrate, and depositing an anti-reflection layer on the cermet layer.

  17. Ellipsometry of single-layer antireflection coatings on transparent substrates

    Science.gov (United States)

    Azzam, R. M. A.

    2017-11-01

    The complex reflection coefficients of p- and s-polarized light and ellipsometric parameters of a transparent substrate of refractive index n2, which is coated by a transparent thin film whose refractive index n1 =√{n2 } satisfies the anti-reflection condition at normal incidence, are considered as functions of film thickness d and angle of incidence ϕ. A unique coated surface, with n1 =√{n2 } and film thickness d equal to half of the film-thickness period Dϕ at angle ϕ and wavelength λ, reflects light of the same wavelength without change of polarization for all incident polarization states. (The reflection Jones matrix of such coated surface is the 2 × 2 identity matrix pre-multiplied by a scalar, hence tanΨ = 1,Δ = 0.) To monitor the deposition of an antireflection coating, the normalized Stokes parameters of obliquely reflected light (e.g. at ϕ =70∘) are measured until predetermined target values of those parameters are detected. This provides a more accurate means of film thickness control than is possible using a micro-balance technique or an intensity reflectance method.

  18. Silicon Nitride Antireflection Coatings for Photovoltaic Cells

    Science.gov (United States)

    Johnson, C.; Wydeven, T.; Donohoe, K.

    1984-01-01

    Chemical-vapor deposition adapted to yield graded index of refraction. Silicon nitride deposited in layers, refractive index of which decreases with distance away from cell/coating interface. Changing index of refraction allows adjustment of spectral transmittance for wavelengths which cell is most effective at converting light to electric current. Average conversion efficiency of solar cells increased from 8.84 percent to 12.63 percent.

  19. Wide-band antireflection coatings; Breitbandige Antireflexbeschichtungen

    Energy Technology Data Exchange (ETDEWEB)

    Gombert, A.; Rommel, M. [Fraunhofer-Inst. fuer Solare Energiesysteme, Freiburg (Germany)

    1998-02-01

    In most cases, solar receivers - from solar collectors to buildings - have a transparent cover. In order to minimize the losses due to reflection, the aim is to find an AR coating which can be used for the broad bandwidth of the solar spectrum. Conventional solutions like multilayer systems with high and low refractive index layers are not suitable. The main problem is to produce layers with very low refractive indices. One solution which was investigated in the past is to synthesize layers with a low effective refractive index due to porosity; i.e. by mixing the bulk material with air on a subwavelength scale. Another possibility to achieve this mixture is given by subwave length surface-relief structures. Porous sol-gel coatings are suited for glass, subwavelength surface-relief structures can be replicated mainly in polymer materials by cheap embossing processes. (orig.) [Deutsch] Nahezu alle solaren Empfaenger sind transparent abgedeckt, z.B. durch Glascheiben. An diesen Abdeckungen wird ein Teil der einfallenden Solarstrahlung reflektiert. Diese Verluste koennen durch reflexionsmindernde Oberflaechen reduziert werden. Antireflexbeschichtungen, die z.B. fuer Brillenglaeser eingesetzt werden, eignen sich nicht fuer solare Entspiegelungen, da ihre spektrale Bandbreite nicht ausreicht. Das Hauptproblem liegt darin, dass Materialien mit sehr niedrigen Brechungsindices, wie sie fuer spektral breitbandige Antireflexbeschichtungen benoetigt werden, nicht verfuegbar sind. Der Ausweg besteht in poroesen Beschichtungen bzw. in einer Oberflaechenstrukturierung. Aufgrund des Luftanteils in der Mischung lassen sich sehr niedrige `effektive` Brechungsindices synthetisieren. Poroese Sol-Gel-Schichten eignen sich insbesondere zur Erhoehung der solaren Transmission von anorganischem Glas. Oberflaechenstrukturen sind aufgrund der Herstellbarkeit durch preisguenstige Praegeprozesse vielversprechend, finden aber derzeit ihre Anwendung ueberwiegend bei polymeren Materialien. (orig.)

  20. Technical and historical overview of the study at Livermore of porous antireflection coatings

    International Nuclear Information System (INIS)

    Milam, D.

    1985-01-01

    The testing program leading to selection of antireflection coatings for the NOVA laser is reviewed. Limiting problems that prevented use of some coating technologies are described, and estimates are made of the current value of pursuing solutions to those problems

  1. Broad Bandwidth Meta-Material Antireflection Coatings for Measurement of the Cosmic Microwave Background

    Data.gov (United States)

    National Aeronautics and Space Administration — We propose to develop broad-band metamaterial antireflection (AR) coatings for the far-infrared and millimeter wave bands. The proposed coating technology could...

  2. Self-Cleaning Antireflective Optical Coatings

    KAUST Repository

    Guldin, Stefan; Kohn, Peter; Stefik, Morgan; Song, Juho; Divitini, Giorgio; Ecarla, Fanny; Ducati, Caterina; Wiesner, Ulrich; Steiner, Ullrich

    2013-01-01

    -copolymer in combination with silica-based sol-gel chemistry and preformed TiO2 nanocrystals. The spontaneous dense packing of copolymer micelles followed by a condensation reaction results in an inverse opal-type silica morphology that is loaded with TiO2 photocatalytic

  3. Design of multi-layer anti-reflection coating for terrestrial solar panel ...

    Indian Academy of Sciences (India)

    To date, there is no ideal anti-reflection (AR) coating available on solar glass which can effectively transmit the incident light within the visible wavelength range. However, there is a need to develop multifunctional coatingwith superior anti-reflection properties and self-cleaning ability meant to be used for solar glass panels.

  4. Improved antireflection based on biomimetic nanostructures at material interface

    Science.gov (United States)

    Zhang, Lingyu; Song, Gang

    2018-02-01

    Reducing light reflections on the surface of materials has important applications in many fields, such as solar cells, photodetectors, and optical sensors, etc. An effective method of decreasing reflection is using the anti-reflective coating with a gradient refractive index. In this study, we designed a nanostructure composed of optimized cone arrays on the flat thin film surface. The tapered nanostructure forms an anti-reflection layer. The effective refractive index of the anti-reflection layer changes smoothly with the depth so that the surface can efficiently reduce the reflection in a wide visible light range. Moreover, the reflection can also be modulated by adjusting the height and the period of the nanocones. Furthermore, there is an optimal wavelength at which the highest anti-reflection efficiency is achieved. The results here provide a theoretical guidance for the practical design of broadband anti-reflection nanostructures at the device surface.

  5. Design Multilayer Antireflection Coatings for Terrestrial Solar Cells

    Directory of Open Access Journals (Sweden)

    Feng Zhan

    2014-01-01

    Full Text Available In order to analyze the influence of methods to design antireflection coatings (ARCs on reflectivity of broadband solar cells, we provide detailed analyses about the ARC coupled with a window layer and the refractive index dispersion effect of each layer. By multidimensional matrix data simulation, two methods were employed to measure the composite reflection of a SiO2/ZnS double-layer ARC within the spectral ranges of 300–870 nm (dual junction and 300–1850 nm (triple junction under AM1.5 solar radiation. A comparison study, between the results obtained from the commonly used weighted average reflectance method (WAR and that from the introduced effective average reflectance method (EAR, shows that the optimization of ARC by EAR method is convenient and feasible.

  6. Adhesion of Antireflective Coatings in Multijunction Photovoltaics: Preprint

    Energy Technology Data Exchange (ETDEWEB)

    Brock, Ryan; Dauskardt, Reinhold H.; Miller, David C.

    2016-06-16

    The development of a new composite dual cantilever beam (cDCB) thin-film adhesion testing method is reported, which allows the measurement of adhesion on the fragile thin substrates used in multijunction photovoltaics. We address the adhesion of several antireflective coating systems on multijunction cells. By varying interface chemistry and morphology, we demonstrate the ensuing effects on adhesion and help to develop an understanding of how high adhesion can be achieved, as adhesion values ranging from 0.5 J/m2 to 10 J/m2 were measured. Damp Heat (85 degrees C/85% RH) was used to invoke degradation of interfacial adhesion. We show that even with germanium substrates that fracture easily, quantitative measurements of adhesion can still be made at high test yield. The cDCB test is discussed as an important new methodology, which can be broadly applied to any system that makes use of thin, brittle, or otherwise fragile substrates.

  7. Development of Advanced Anti-Reflection Coatings for High Performance Solar Energy Applications, Phase II

    Data.gov (United States)

    National Aeronautics and Space Administration — MicroLink Devices will increase the efficiency of multi-junction solar cells by designing and demonstrating advanced anti-reflection coatings (ARCs) that will...

  8. Development of Advanced Anti-Reflection Coatings for High Performance Solar Energy Applications, Phase I

    Data.gov (United States)

    National Aeronautics and Space Administration — MicroLink and its subcontractor Magnolia Solar will develop and demonstrate advanced anti-reflection coating (ARC) designs that will provide a better broadband and...

  9. Improved HgCdTe detectors with novel antireflection coating

    Science.gov (United States)

    Babu, Sachi R.; Hu, Kelley; Manthripragada, Sridhar; Martineau, Robert J.; Kotecki, C. A.; Peters, F. A.; Burgess, A. S.; Krebs, Danny J.; Mott, David B.; Ewin, Audrey J.; Miles, A.; Nguyen, Trang L.; Shu, Peter K.

    1996-10-01

    The composite infrared spctrometer (CIRS) is an important instrument for the upcoming Cassini mission for sensing infrared (IR) radiation from the Saturanian planetary system. We have delivered a linear, ten element, mercury cadmium telluride (HgCdTe) photoconductive detector array for use on focal plane 3 (FP3), which is responsible for detecting radiation from the 9.1 micrometer to 16.6 micrometer wavelength range. Reliable HgCdTe detectors require robust passivation, a low-stress zinc sulfide (ZnS) anti-reflection (AR) coating with good adhesion, and a proper optical cavity design to smooth out the resonance in the detector spectral response. During the development of CIRS flight array, we have demonstrated the potential of using an in-situ interfacial layer, such as SiN(subscript x), between ZnS and the anodic oxide. Such an interfacial layer drastically improves the adhesion between the ZnS and oxide, without degrading the minority carrier lifetime. We have also demonstrated the feasibility of applying a SiN(subscript x) 'rain coat' layer over the ZnS to prevent moisture and other chemicals from attacking the AR coating, thus improving the long term reliability. This also enables device operation in a hazardous environment. The alumina/epoxy/HgCdTe/oxide/ZnS structure is a complicated multi-cavity optical system. We have developed an extensive device simulation, which enables us to make the optimal choice of individual cavity thickness for minimizing the resonance and maximizing the quantum efficiency. We have also used 0.05 micrometer alumina powder loaded epoxy to minimize the reflections at the epoxy/HgCdTe interface, thus minimizing the resonance.

  10. Antireflectance coating on shielding window glasses using glacial acetic acid at ambient temperature

    International Nuclear Information System (INIS)

    Sathi Sasidharan, N.; Deshingkar, D.S.; Wattal, P.K.

    2006-01-01

    High density lead glasses having thickness of several centimeters and large dimensions are used as shielding windows in hot cells. To improve visibility, the reflection of light from its optically polished surfaces needs to be minimized to improve transmission as absorption of light in the thick glasses can not be avoided. Antireflectance coating of a material having low refractive index is required for this purpose. Selective leaching of lead at ambient temperature in glacial acetic acid develops a silica rich leached layer on glass surface. Since silica has low refractive index, the leached layer serves as antireflectance coating. Two optically polished discs of shielding window glasses were leached in glacial acetic acid at ambient temperature for 2, 5 and 10 days and their reflectance and transmittance spectra were taken to find effect of leaching. For transparent glass transmittance could be improved from 78.76% to 85.31% after 10 days leaching. Reflectance from the glass could be decreased from 12.48 to 11.67%. For coloured glass transmittance improved from 87.77% to 88.24% after 5 days leaching while reflectance decreased from 12.28% to 5.6% during same period. Based on data generated, 10 days leaching time is recommended for developing anti reflectance coating on transparent shielding window glass and 5 days for coloured shielding window glass. The procedure can be used for shielding windows of any dimensions by fabrication a PVC tank of slightly high dimensions and filling with acetic acid (author)

  11. Selective dry etching of silicon containing anti-reflective coating

    Science.gov (United States)

    Sridhar, Shyam; Nolan, Andrew; Wang, Li; Karakas, Erdinc; Voronin, Sergey; Biolsi, Peter; Ranjan, Alok

    2018-03-01

    Multi-layer patterning schemes involve the use of Silicon containing Anti-Reflective Coating (SiARC) films for their anti-reflective properties. Patterning transfer completion requires complete and selective removal of SiARC which is very difficult due to its high silicon content (>40%). Typically, SiARC removal is accomplished through a non-selective etch during the pattern transfer process using fluorine containing plasmas, or an ex-situ wet etch process using hydrofluoric acid is employed to remove the residual SiARC, post pattern transfer. Using a non-selective etch may result in profile distortion or wiggling, due to distortion of the underlying organic layer. The drawbacks of using wet etch process for SiARC removal are increased overall processing time and the need for additional equipment. Many applications may involve patterning of active structures in a poly-Si layer with an underlying oxide stopping layer. In such applications, SiARC removal selective to oxide using a wet process may prove futile. Removing SiARC selectively to SiO2 using a dry etch process is also challenging, due to similarity in the nature of chemical bonds (Si - O) in the two materials. In this work, we present highly selective etching of SiARC, in a plasma driven by a surface wave radial line slot antenna. The first step in the process involves an in-situ modification of the SiARC layer in O2 plasma followed by selective etching in a NF3/H2 plasma. Surface treatment in O2 plasma resulted in enhanced etching of the SiARC layer. For the right processing conditions, in-situ NF3/H2 dry etch process demonstrated selectivity values greater than 15:1 with respect to SiO2. The etching chemistry, however, was sensitive to NF3:H2 gas ratio. For dilute NF3 in H2, no SiARC etching was observed. Presumably, this is due to the deposition of ammonium fluorosilicate layer that occurs for dilute NF3/H2 plasmas. Additionally, challenges involved in selective SiARC removal (selective to SiO2, organic

  12. Development of Nanostructured Antireflection Coatings for Infrared and Electro-Optical Systems

    Directory of Open Access Journals (Sweden)

    Gopal G. Pethuraja

    2017-07-01

    Full Text Available Electro-optic infrared technologies and systems operating from ultraviolet (UV to long-wave infrared (LWIR spectra are being developed for a variety of defense and commercial systems applications. Loss of a significant portion of the incident signal due to reflection limits the performance of electro-optic infrared (IR sensing systems. A critical technology being developed to overcome this limitation and enhance the performance of sensing systems is advanced antireflection (AR coatings. Magnolia is actively involved in the development and advancement of nanostructured AR coatings for a wide variety of defense and commercial applications. Ultrahigh AR performance has been demonstrated for UV to LWIR spectral bands on various substrates. The AR coatings enhance the optical transmission through optical components and devices by significantly minimizing reflection losses, a substantial improvement over conventional thin-film AR coating technologies. Nanostructured AR coatings have been fabricated using a nanomanufacturable self-assembly process on substrates that are transparent for a given spectrum of interest ranging from UV to LWIR. The nanostructured multilayer structures have been designed, developed and optimized for various optoelectronic applications. The optical properties of optical components and sensor substrates coated with AR structures have been measured and the process parameters fine-tuned to achieve a predicted high level of performance. In this paper, we review our latest work on high quality nanostructure-based AR coatings, including recent efforts on the development of nanostructured AR coatings on IR substrates.

  13. Layer-by-Layer-Assembled High-Performance Broadband Antireflection Coatings

    KAUST Repository

    Shimomura, Hiroomi

    2010-03-24

    Nanoparticles are indispensable ingredients of solution-processed optical, dielectric, and catalytic thin films. Although solution-based methods are promising low-cost alternatives to vacuum methods, they can have significant limitations. Coating uniformity, thickness control, roughness control, mechanical durability, and incorporation of a diverse set of functional organic molecules into nanoparticle thin films are major challenges. We have used the electrostatic layer-by-layer assembly technique to make uniform, conformal multistack nanoparticle thin films for optical applications with precise thickness control over each stack. Two particularly sought-after optical applications are broadband antireflection and structural color. The effects of interstack and surface roughness on optical properties of these constructs (e.g., haze and spectral response) have been studied quantitatively using a combination of Fourier-transform methods and atomic force microscopy measurements. Deconvoluting root-mean-square roughness into its large-, intermediate-, and small-scale components enables enhanced optical simulations. A 4-stack broadband antireflection coating (<0.5% average reflectance in the visible range, and 0.2% haze) composed of alternating high-index (n ≈ 1.96) and low-index (n ≈ 1.28) stacks has been made on glass substrate. Films calcinated at 550 °C endure a one-hour-long cloth cleaning test under 100 kPa normal stress. © 2010 American Chemical Society.

  14. Sprayed and Spin-Coated Multilayer Antireflection Coating Films for Nonvacuum Processed Crystalline Silicon Solar Cells

    Directory of Open Access Journals (Sweden)

    Abdullah Uzum

    2017-01-01

    Full Text Available Using the simple and cost-effective methods, spin-coated ZrO2-polymer composite/spray-deposited TiO2-compact multilayer antireflection coating film was introduced. With a single TiO2-compact film on the surface of a crystalline silicon wafer, 5.3% average reflectance (the reflectance average between the wavelengths of 300 nm and 1100 nm was observed. Reflectance decreased further down to 3.3% after forming spin-coated ZrO2 on the spray-deposited TiO2-compact film. Silicon solar cells were fabricated using CZ-Si p-type wafers in three sets: (1 without antireflection coating (ARC layer, (2 with TiO2-compact ARC film, and (3 with ZrO2-polymer composite/TiO2-compact multilayer ARC film. Conversion efficiency of the cells improved by a factor of 0.8% (from 15.19% to 15.88% owing to the multilayer ARC. Jsc was improved further by 2 mA cm−2 (from 35.3 mA cm−2 to 37.2 mA cm−2 when compared with a single TiO2-compact ARC.

  15. The hydrophobic and omnidirectional antireflection coating of SiO2 nanospheres with C18-TEOS

    Science.gov (United States)

    Hsu, Cheng-Chih; Lan, Wen-Lin; Chen, Nien-Po; Wu, Chyan-Chyi

    2014-06-01

    This paper demonstrates the antireflection coating of SiO2 nanospheres applied to cover glass by using the optimal spin-coating method. Because of the hydrolysis and condensation reactions between the SiO2 nanosphere antireflection (AR) coating and n-octadecyltriethoxysilane solution (C18-TEOS), the contact angle of the AR coating with hydrophobic treatment is improved approximately 38%, and the moisture-resistance remains unchanged, which preserved similar transmittance for six weeks. Furthermore, the AR coating with hydrophobic treatment exhibits approximately 3% and 7% improvement in the transmittance at normal and oblique incidence, respectively. The hydrophobic and omnidirectional AR coating with nanoscale SiO2 particles can be fabricated using the proposed simple and economical method.

  16. Anti-reflective coating for visible light using a silver nanodisc metasurface with a refractive index of less than 1.0

    Science.gov (United States)

    Yasuda, Hideki; Matsuno, Ryo; Koito, Naoki; Hosoda, Hidemasa; Tani, Takeharu; Naya, Masayuki

    2017-12-01

    Suppression of visible-light reflection from material surfaces is an important technology for many applications such as flat-panel displays, camera lenses, and solar panels. In this study, we developed an anti-reflective coating design based on a silver nanodisc metasurface. The effective refractive index of a 10-nm-thick monolayer of silver nanodiscs was less than 1.0, which enabled strong suppression of reflection from the underlying substrate. The nanodisc structure was easy to fabricate using a conventional roll-to-roll wet-coating method. The anti-reflective structure was fabricated over a large area.

  17. Highly transparent triboelectric nanogenerator for harvesting water-related energy reinforced by antireflection coating

    Science.gov (United States)

    Liang, Qijie; Yan, Xiaoqin; Gu, Yousong; Zhang, Kui; Liang, Mengyuan; Lu, Shengnan; Zheng, Xin; Zhang, Yue

    2015-03-01

    Water-related energy is an inexhaustible and renewable energy resource in our environment, which has huge amount of energy and is not largely dictated by daytime and sunlight. The transparent characteristic plays a key role in practical applications for some devices designed for harvesting water-related energy. In this paper, a highly transparent triboelectric nanogenerator (T-TENG) was designed to harvest the electrostatic energy from flowing water. The instantaneous output power density of the T-TENG is 11.56 mW/m2. Moreover, with the PTFE film acting as an antireflection coating, the maximum transmittance of the fabricated T-TENG is 87.4%, which is larger than that of individual glass substrate. The T-TENG can be integrated with silicon-based solar cell, building glass and car glass, which demonstrates its potential applications for harvesting waste water energy in our living environment and on smart home system and smart car system.

  18. Fabrication of Antireflection Nanodiamond Particle Film by the Spin Coating Deposition Technique

    Directory of Open Access Journals (Sweden)

    Chii-Ruey Lin

    2014-01-01

    Full Text Available Diamond-based antireflective (AR coatings were fabricated using a spin coating of diamond suspension at room temperature as nucleation enhancement procedure and microwave plasma enhanced chemical vapour deposition. Various working pressures were used to investigate their effect on the optical characterization of the as-deposited diamond films. Scanning electron microscopy (SEM and atomic forced microscopy (AFM were employed to analyze the surface properties of the diamond films. Raman spectra and transmission electron microscopy (TEM also were used for analysis of the microstructure of the films. The results showed that working pressure had a significant effect on thickness, surface roughness, and wettability of the as-deposited diamond films. Deposited under 35 Torr or working pressure, the film possessed a low surface roughness of 13.8 nm and fine diamond grain sizes of 35 nm. Reflectance measurements of the films also were carried out using UV-Vis spectrometer and revealed a low reflectance value of the diamond films. The achievement demonstrated feasibility of the proposed spin-coating procedure for large scale production and thus opens up a prospect application of diamond film as an AR coating in industrial optoelectronic device.

  19. An experimental study of antireflective coatings in Ge light detectors for scintillating bolometers

    Directory of Open Access Journals (Sweden)

    Mancuso M.

    2014-01-01

    Full Text Available Luminescent bolometers are double-readout devices able to measure simultaneously the phonon and the light yields after a particle interaction in the detector. This operation allows in some cases to tag the type of the interacting quantum, crucial issue for background control in rare event experiments such as the search for neutrinoless double beta decay and for interactions of particle dark matter candidates. The light detectors used in the LUCIFER and LUMINEU searches (projects aiming at the study of the double beta interesting candidates 82Se and 100Mo using ZnSe and ZnMoO4 scintillating bolometers consist of hyper-pure Ge thin slabs equipped with NTD thermistors. A substantial sensitivity improvement of the Ge light detectors can be obtained applying a proper anti-reflective coatings on the Ge side exposed to the luminescent bolometer. The present paper deals with the investigation of this aspect, proving and quantifying the positive effect of a SiO2 and a SiO coating and setting the experimental bases for future tests of other coating materials. The results confirm that an appropriate coating procedure helps in improving the sensitivity of bolometric light detectors by an important factor (in the range 20% – 35% and needs to be included in the recipe for the development of an optimized radio-pure scintillating bolometer.

  20. An experimental study of antireflective coatings in Ge light detectors for scintillating bolometers

    Science.gov (United States)

    Mancuso, M.; Beeman, J. W.; Giuliani, A.; Dumoulin, L.; Olivieri, E.; Pessina, G.; Plantevin, O.; Rusconi, C.; Tenconi, M.

    2014-01-01

    Luminescent bolometers are double-readout devices able to measure simultaneously the phonon and the light yields after a particle interaction in the detector. This operation allows in some cases to tag the type of the interacting quantum, crucial issue for background control in rare event experiments such as the search for neutrinoless double beta decay and for interactions of particle dark matter candidates. The light detectors used in the LUCIFER and LUMINEU searches (projects aiming at the study of the double beta interesting candidates 82Se and 100Mo using ZnSe and ZnMoO4 scintillating bolometers) consist of hyper-pure Ge thin slabs equipped with NTD thermistors. A substantial sensitivity improvement of the Ge light detectors can be obtained applying a proper anti-reflective coatings on the Ge side exposed to the luminescent bolometer. The present paper deals with the investigation of this aspect, proving and quantifying the positive effect of a SiO2 and a SiO coating and setting the experimental bases for future tests of other coating materials. The results confirm that an appropriate coating procedure helps in improving the sensitivity of bolometric light detectors by an important factor (in the range 20% - 35%) and needs to be included in the recipe for the development of an optimized radio-pure scintillating bolometer.

  1. Scale-up of Nano-Engineered Anti-Reflection Coating Process for Large Plastic Optics, Phase I

    Data.gov (United States)

    National Aeronautics and Space Administration — In a recently completed NASA SBIR program, Agiltron and the Massachusetts Institute of Technology developed a novel nanoporous UV anti-reflection coating technology...

  2. Study on sodium water glass-based anti-reflective film and its application in dye-sensitized solar cells

    Energy Technology Data Exchange (ETDEWEB)

    Huang, Q.Z. [Key Laboratory of Renewable Energy, Guangdong Key Laboratory of New and Renewable Energy Research and Development, Guangzhou Institute of Energy Conversion, Chinese Academy of Sciences, Guangzhou 510000 (China); University of Chinese Academy of Sciences, Beijing 100049 (China); Shi, J.F., E-mail: shijf@ms.giec.ac.cn [Key Laboratory of Renewable Energy, Guangdong Key Laboratory of New and Renewable Energy Research and Development, Guangzhou Institute of Energy Conversion, Chinese Academy of Sciences, Guangzhou 510000 (China); Wang, L.L.; Li, Y.J.; Zhong, L.W. [Key Laboratory of Renewable Energy, Guangdong Key Laboratory of New and Renewable Energy Research and Development, Guangzhou Institute of Energy Conversion, Chinese Academy of Sciences, Guangzhou 510000 (China); Xu, G., E-mail: xugang@ms.giec.ac.cn [Key Laboratory of Renewable Energy, Guangdong Key Laboratory of New and Renewable Energy Research and Development, Guangzhou Institute of Energy Conversion, Chinese Academy of Sciences, Guangzhou 510000 (China)

    2016-07-01

    In this paper, anti-reflective (AR) films are prepared from sodium water glass with a simple dip-coating method. The effects of SiO{sub 2}/Na{sub 2}O molar ratio, concentration of water glass, and withdrawal speed on the anti-reflection performance of the AR films are systematically studied. The optimized AR film is further applied in dye-sensitized solar cells (DSCs). The optical properties and surface morphology of AR films are analyzed by ultraviolet-visible spectrophotometer, scanning electron microscope, and atomic force microscope. Transmittance of the glass coated with sodium water glass-based AR film is increased by 3.2% when the SiO{sub 2}/Na{sub 2}O molar ratio, concentration, and withdrawal speed equal to 3.8, 5 wt%, and 80 mm/min, respectively. Under this condition, the thickness of the AR film is 127 nm and the AR film has obvious porous structure. In addition, the power conversion efficiency of DSC coated by AR film is increased from 7.92% to 8.24%, compared with the DSC without AR film. - Highlights: • Anti-reflective films are prepared from sodium water glass. • Transmittance of anti-reflective film is increased by 3.2%. • Efficiency of dye-sensitized cell is improved by anti-reflective film.

  3. Study on sodium water glass-based anti-reflective film and its application in dye-sensitized solar cells

    International Nuclear Information System (INIS)

    Huang, Q.Z.; Shi, J.F.; Wang, L.L.; Li, Y.J.; Zhong, L.W.; Xu, G.

    2016-01-01

    In this paper, anti-reflective (AR) films are prepared from sodium water glass with a simple dip-coating method. The effects of SiO_2/Na_2O molar ratio, concentration of water glass, and withdrawal speed on the anti-reflection performance of the AR films are systematically studied. The optimized AR film is further applied in dye-sensitized solar cells (DSCs). The optical properties and surface morphology of AR films are analyzed by ultraviolet-visible spectrophotometer, scanning electron microscope, and atomic force microscope. Transmittance of the glass coated with sodium water glass-based AR film is increased by 3.2% when the SiO_2/Na_2O molar ratio, concentration, and withdrawal speed equal to 3.8, 5 wt%, and 80 mm/min, respectively. Under this condition, the thickness of the AR film is 127 nm and the AR film has obvious porous structure. In addition, the power conversion efficiency of DSC coated by AR film is increased from 7.92% to 8.24%, compared with the DSC without AR film. - Highlights: • Anti-reflective films are prepared from sodium water glass. • Transmittance of anti-reflective film is increased by 3.2%. • Efficiency of dye-sensitized cell is improved by anti-reflective film.

  4. Effect of sol aging time on the anti-reflective properties of silica coatings templated with phosphoric acid

    Directory of Open Access Journals (Sweden)

    Wen Wen

    Full Text Available Silica anti-reflective coatings have been prepared by a sol–gel dip-coating process using the sol containing phosphoric acid as a pore-forming template. The effect of the aging time of the sol on the anti-reflective properties has been investigated. The surface topography of the silica AR coatings has been characterized. With increasing sol aging time, more over-sized pores larger than 100 nm are formed in the silica coatings. These could act as scattering centers, scattering visible light and thereby lowering transmittance. The optimal aging time was identified as 1 day, and the corresponding silica coatings showed a maximum transmittance of 99.2%, representing an 8% increase compared to the bare glass substrate. Keywords: Thin films, Anti-reflective coatings, Aging, Dip-coating, Sol–gel preparation

  5. Ta2O5/ Al2O3/ SiO2 - antireflective coating for non-planar optical surfaces by atomic layer deposition

    Science.gov (United States)

    Pfeiffer, K.; Schulz, U.; Tünnermann, A.; Szeghalmi, A.

    2017-02-01

    Antireflective coatings are essential to improve transmittance of optical elements. Most research and development of AR coatings has been reported on a wide variety of plane optical surfaces; however, antireflection is also necessary on nonplanar optical surfaces. Physical vapor deposition (PVD), a common method for optical coatings, often results in thickness gradients on strongly curved surfaces, leading to a failure of the desired optical function. In this work, optical thin films of tantalum pentoxide, aluminum oxide and silicon dioxide were prepared by atomic layer deposition (ALD), which is based on self-limiting surface reactions. The results demonstrate that ALD optical layers can be deposited on both vertical and horizontal substrate surfaces with uniform thicknesses and the same optical properties. A Ta2O5/Al2O3/ SiO2 multilayer AR coating (400-700 nm) was successfully applied to a curved aspheric glass lens with a diameter of 50 mm and a center thickness of 25 mm.

  6. Moisture resistant and anti-reflection optical coatings produced by plasma polymerization of organic compounds

    Science.gov (United States)

    Hollahan, J. R.; Wydeven, T.

    1975-01-01

    The need for protective coatings on critical optical surfaces, such as halide crystal windows or lenses used in spectroscopy, has long been recognized. It has been demonstrated that thin, one micron, organic coatings produced by polymerization of flourinated monomers in low temperature gas discharge (plasma) exhibit very high degrees of moisture resistence, e.g., hundreds of hours protection for cesium iodide vs. minutes before degradation sets in for untreated surfaces. The index of refraction of these coatings is intermediate between that of the halide substrate and air, a condition for anti-reflection, another desirable property of optical coatings. Thus, the organic coatings not only offer protection, but improved transmittance as well. The polymer coating is non-absorbing over the range 0.4 to 40 microns with an exception at 8.0 microns, the expected absorption for C-F bonds.

  7. Non-Vacuum Processed Polymer Composite Antireflection Coating Films for Silicon Solar Cells

    Directory of Open Access Journals (Sweden)

    Abdullah Uzum

    2016-08-01

    Full Text Available A non-vacuum processing method for preparing polymer-based ZrO2/TiO2 multilayer structure antireflection coating (ARC films for crystalline silicon solar cells by spin coating is introduced. Initially, ZrO2, TiO2 and surface deactivated-TiO2 (SD-TiO2 based films were examined separately and the effect of photocatalytic properties of TiO2 film on the reflectivity on silicon surface was investigated. Degradation of the reflectance performance with increasing reflectivity of up to 2% in the ultraviolet region was confirmed. No significant change of the reflectance was observed when utilizing SD-TiO2 and ZrO2 films. Average reflectance (between 300 nm–1100 nm of the silicon surface coated with optimized polymer-based ZrO2 single or ZrO2/SD-TiO2 multilayer composite films was decreased down to 6.5% and 5.5%, respectively. Improvement of photocurrent density (Jsc and conversion efficiency (η of fabricated silicon solar cells owing to the ZrO2/SD-TiO2 multilayer ARC could be confirmed. The photovoltaic properties of Jsc, the open-circuit photo voltage (VOC, the fill factor (FF, and the η were 31.42 mA cm−2, 575 mV, 71.5% and 12.91%. Efficiency of the solar cells was improved by the ZrO2-polymer/SD-TiO2 polymer ARC composite layer by a factor of 0.8% with an increase of Jsc (2.07 mA cm−2 compared to those of fabricated without the ARC.

  8. Near zero reflection by nanostructured anti-reflection coating design for Si substrates

    Science.gov (United States)

    Al-Fandi, Mohamed; Makableh, Yahia F.; Khasawneh, Mohammad; Rabady, Rabi

    2018-05-01

    The nanostructure design of near zero reflection coating for Si substrates by using ZnO Nanoneedles (ZnONN) is performed and optimized for the visible spectral range. The design investigates the ZnONN tip to body ratio effect on the anti-reflection coating properties. Different tip to body ratios are used on Si substrates. Around zero reflection is achieved by the Nanoneedles structure design presented in this work, leading to minimal reflection losses from the Si surface. The current design evolves a solution to optical losses and surface contamination effects associated with Si solar cells.

  9. Anti-reflective polymer-nanocomposite coatings fabricated by RIR-MAPLE

    Science.gov (United States)

    Singaravalu, S.; Mayo, D. C.; Park, H. K.; Schriver, K. E.; Haglund, R. F.

    2013-02-01

    There is increasing demand for functional polymeric optical coatings for plastic substrates. In the case of anti-reflective (AR) coatings, this is challenging because polymers exhibit a relatively narrow range of refractive indices. We synthesized a four-layer AR stack using hybrid polymer:nanoparticle materials deposited by resonant infrared matrixassisted pulsed laser evaporation (RIR-MAPLE). An Er:YAG laser ablated frozen solutions of a high-index composite containing TiO2 nanoparticles and PMMA, alternating with a low-index solution of PMMA. The optimized AR coatings, with thicknesses calculated using commercial software, yielded a coating for polycarbonate with relative transmission over 94%, scattering less than 5% and a reflection coefficient below 0.8% across the visible range.

  10. Performance of "Moth Eye" Anti-Reflective Coatings for Solar Cell Applications

    Energy Technology Data Exchange (ETDEWEB)

    Clark, E.; Kane, M.; Jiang, P.

    2011-03-14

    An inexpensive, effective anti-reflective coating (ARC) has been developed at the University of Florida to significantly enhance the absorption of light by silicon in solar cells. This coating has nano-scale features, and its microstructure mimics that of various night active insects (e.g. a moth's eye). It is a square array of pillars, each about 700 nm high and having a diameter of about 300 nm. Samples of silicon having this coating were exposed either to various combinations of either elevated temperature and humidity or to gamma irradiation ({sup 60}Co) at the Savannah River National Laboratory, or to a broad spectrum ultraviolet light and to a 532 nm laser light at the University of Florida. The anti-reflective properties of the coatings were unaffected by any of these environmental stresses, and the microstructure of the coating was also unaffected. In fact, the reflectivity of the gamma irradiated ARC became lower (advantageous for solar cell applications) at wavelengths between 400 and 1000 nm. These results show that this coating is robust and should be tested in actual systems exposed to either weather or a space environment. Structural details of the ARCs were studied to optimize their performance. Square arrays performed better than hexagonal arrays - the natural moth-eye coating is indeed a square array. The optimal depth of the templated nanopillars in the ARC was investigated. A wet etching technology for ARC formation was developed that would be less expensive and much faster than dry etching. Theoretical modeling revealed that dimple arrays should perform better than nipple arrays. A method of fabricating both dimple and nipple arrays having the same length was developed, and the dimple arrays performed better than the nipple arrays, in agreement with the modeling. The commercial viability of the technology is quite feasible, since the technology is scalable and inexpensive. This technology is also compatible with current industrial

  11. Synthesis and Characterization of Antireflective ZnO Nanoparticles Coatings Used for Energy Improving Efficiency of Silicone Solar Cells

    Science.gov (United States)

    Pîslaru-Dǎnescu, Lucian; Chitanu, Elena; El-Leathey, Lucia-Andreea; Marinescu, Virgil; Marin, Dorian; Sbârcea, Beatrice-Gabriela

    2018-03-01

    The paper proposes a new and complex process for the synthesis of ZnO nanoparticles for antireflective coating corresponding to silicone solar cells applications. The process consists of two major steps: preparation of seed layer and hydrothermal growth of ZnO nanoparticles. Due to the fact that the seed layer morphology influences the ZnO nanoparticles proprieties, the process optimization of the seed layer preparation is necessary. Following the hydrothermal growth of the ZnO nanoparticles, antireflective coating of silicone solar cells is achieved. After determining the functional parameters of the solar cells provided either with glass or with ZnO, it is concluded that all the parameters values are superior in the case of solar cells with ZnO antireflection coating and are increasing along with the solar irradiance.

  12. Atomic Layer Deposition of Chemical Passivation Layers and High Performance Anti-Reflection Coatings on Back-Illuminated Detectors

    Science.gov (United States)

    Hoenk, Michael E. (Inventor); Greer, Frank (Inventor); Nikzad, Shouleh (Inventor)

    2014-01-01

    A back-illuminated silicon photodetector has a layer of Al2O3 deposited on a silicon oxide surface that receives electromagnetic radiation to be detected. The Al2O3 layer has an antireflection coating deposited thereon. The Al2O3 layer provides a chemically resistant separation layer between the silicon oxide surface and the antireflection coating. The Al2O3 layer is thin enough that it is optically innocuous. Under deep ultraviolet radiation, the silicon oxide layer and the antireflection coating do not interact chemically. In one embodiment, the silicon photodetector has a delta-doped layer near (within a few nanometers of) the silicon oxide surface. The Al2O3 layer is expected to provide similar protection for doped layers fabricated using other methods, such as MBE, ion implantation and CVD deposition.

  13. Titanium dioxide antireflective coating for silicon solar cells by spinning technique

    Energy Technology Data Exchange (ETDEWEB)

    Murozono, M; Kitamura, S

    1982-01-01

    Antireflective (AR) TiO2 films for Si solar cells are presently obtained by coating a solution that is derived from organotitanium compounds (with an acetylacetone ligand and an ethanol solvent) on the Si surface using a spinning technique, and then firing at high temperature. AR film thickness can be controlled by up to 1200 A by changing solution concentration and spin speed. Si solar cells with these AR films exhibit as much as a 50 percent improvement in conversion efficiency over uncoated cells. 12 references.

  14. Development of processing procedures for advanced silicon solar cells. [antireflection coatings and short circuit currents

    Science.gov (United States)

    Scott-Monck, J. A.; Stella, P. M.; Avery, J. E.

    1975-01-01

    Ten ohm-cm silicon solar cells, 0.2 mm thick, were produced with short circuit current efficiencies up to thirteen percent and using a combination of recent technical advances. The cells were fabricated in conventional and wraparound contact configurations. Improvement in cell collection efficiency from both the short and long wavelengths region of the solar spectrum was obtained by coupling a shallow junction and an optically transparent antireflection coating with back surface field technology. Both boron diffusion and aluminum alloying techniques were evaluated for forming back surface field cells. The latter method is less complicated and is compatible with wraparound cell processing.

  15. STUDY OF REFLECTION COEFFICIENT DISTRIBUTION FOR ANTI-REFLECTION COATINGS ON SMALL-RADIUS OPTICAL PARTS

    Directory of Open Access Journals (Sweden)

    L. A. Gubanova

    2015-03-01

    Full Text Available The paper deals with findings for the energy reflection coefficient distribution of anti- reflection coating along the surface of optical elements with a very small radius (2-12 mm. The factors influencing the magnitude of the surface area of the optical element, in which the energy reflection coefficient is constant, were detected. The main principles for theoretical models that describe the spectral characteristics of the multilayer interference coatings were used to achieve these objectives. The relative size of the enlightenment area is defined as the ratio of the radius for the optical element surface, where the reflection is less than a certain value, to its radius (ρ/r. The result of research is the following: this size is constant for a different value of the curvature radius for the optical element made of the same material. Its value is determined by the refractive index of material (nm, from which the optical element was made, and the design of antireflection coatings. For single-layer coatings this value is ρ/r = 0.5 when nm = 1.51; and ρ/r = 0.73 when nm = 1.75; for two-layer coatings ρ/r = 0.35 when nm = 1.51 and ρ/r = 0.41 when nm = 1.75. It is shown that with increasing of the material refractive index for the substrate size, the area of minimum reflection coefficient is increased. The paper considers a single-layer, two-layer, three-layer and five-layer structures of antireflection coatings. The findings give the possibility to conclude that equal thickness coverings formed on the optical element surface with a small radius make no equal reflection from the entire surface, and distribution of the layer thickness needs to be looked for, providing a uniform radiation reflection at all points of the spherical surface.

  16. THE INFLUENCE OF PLASMONIC AND DIELECTRIC INCLUSIONS ON ANTIREFLECTIVE PROPERTIES OF HOMOGENEOUS COATINGS FOR SILICON PHOTOVOLTAIC STRUCTURES

    Directory of Open Access Journals (Sweden)

    K. V. Baryshnikova

    2015-09-01

    Full Text Available Subject of Study. Theoretical analysis of the efficiency for the antireflective coatings based on plasmonic silver (Ag and dielectric silicon (Si nanoparticles is presented. We observe the increase of light absorption in the active layer, which is related to the optical resonant properties of considered nanoparticles. Characteristic property of the studied composite layer is its ability to combine the functions of electric contacts and anti-reflective coating. Method. Numerical calculations were performed in CST Microwave Studio with FDFD method (Finite Difference in Frequency Domain. The optical parameters of materials were extracted from the experimentally measured data available in literature. Geometrical parameters of composite layer – size and location of particles – were varied. Comparison of light absorption efficiency for different coatings on top of the active layer is presented: the homogeneous Indium Tin Oxide (ITO layer, ITO layer with the spherical nanoparticle inclusions on the ITO surface, ITO layer with spherical nanoparticle bulk inclusions. Periodical lattices of particles with sizes of range between 15 and 80 nm were considered. Nanoparticles of this size have dominant dipole response. Main Results. Numerical calculations have shown that nanoparticle inclusions cause significant deformation of the absorption spectra with appearing of resonant pecularities in the wavelength range equal to 300-800 nm. It originates from the nanoparticle resonant features, which are similar to the resonant features of isolated nanoparticles. Absorption in the active layer decreases sharply at the resonant wavelength. Resonant response of nanoparticles placed on the ITO surface differs significally from the isolated ones: the resonant frequency and Q-factor decrease. It was shown that absorption in the active layer decreases by 25 % when the size of Ag and Si particles increases. Ag nanoparticles, placed in ITO layer on top of the active layer

  17. Reflective and antireflective coatings for the optical chain of the ASTRI SST-2M prototype

    Science.gov (United States)

    Bonnoli, Giacomo; Canestrari, Rodolfo; Catalano, Osvaldo; Pareschi, Giovanni; Perri, Luca; Stringhetti, Luca

    2013-09-01

    ASTRI is a Flagship Project of the Italian Ministry of Education, University and Research, led by the Italian National Institute of Astrophysics, INAF. One of the main aims of the ASTRI Project is the design, construction and on-field verification of a dual mirror (2M) end-to-end prototype for the Small Size Telescope (SST) envisaged to become part of the Cherenkov Telescope Array. The ASTRI SST-2M prototype is designed according to the Schwarzschild-Couder optical scheme, and adopts a camera based on Silicon Photo Multipliers (SiPM); it will be assembled at the INAF astronomical site of Serra La Nave on mount Etna (Catania, Italy) in the second half of 2014, and will start scientific validation phase soon after. With its 4m wide primary dish, the telescope will be sensitive to multi-TeV Very High Energy (VHE) gamma rays up to 100 TeV and above, with a point spread function of ~2 arcminutes and a wide (semiaperture 4.8°) corrected field of view. The peculiarities of the optical design and of the SiPM bandpass pushed towards specifically optimized choices in terms of reflective coatings for both the primary and the secondary mirror. Fully dielectric multi-layer coatings have been developed and tested as an option for the primary mirror, aiming to filter out the large Night Sky Background contamination at wavelengths λ>~700 nm. On the other hand, for the large monolithic secondary mirror a simpler design with quartz-overcoated aluminium has been optimized for incidences far from normality. The conformation of the ASTRI camera in turn pushed towards the design of a reimaging system based on thin pyramidal light guides, that could be optionally integrated in the focal surface, aiming to increase the fill factor. An anti-reflective coating optimized for a wide range of incident angles faraway from normality was specifically developed to enhance the UV-optical transparency of these elements. The issues, strategy, simulations and experimental results are thoroughly

  18. Novel conformal organic antireflective coatings for advanced I-line lithography

    Science.gov (United States)

    Deshpande, Shreeram V.; Nowak, Kelly A.; Fowler, Shelly; Williams, Paul; Arjona, Mikko

    2001-08-01

    Flash memory chips are playing a critical role in semiconductor devices due to increased popularity of hand held electronic communication devices such as cell phones and PDAs (personal Digital Assistants). Flash memory offers two primary advantages in semiconductor devices. First, it offers flexibility of in-circuit programming capability to reduce the loss from programming errors and to significantly reduce commercialization time to market for new devices. Second, flash memory has a double density memory capability through stacked gate structures which increases the memory capability and thus saves significantly on chip real estate. However, due to stacked gate structures the requirements for manufacturing of flash memory devices are significantly different from traditional memory devices. Stacked gate structures also offer unique challenges to lithographic patterning materials such as Bottom Anti-Reflective Coating (BARC) compositions used to achieve CD control and to minimize standing wave effect in photolithography. To be applicable in flash memory manufacturing a BARC should form a conformal coating on high topography of stacked gate features as well as provide the normal anti-reflection properties for CD control. In this paper we report on a new highly conformal advanced i-line BARC for use in design and manufacture of flash memory devices. Conformal BARCs being significantly thinner in trenches than the planarizing BARCs offer the advantage of reducing BARC overetch and thus minimizing resist thickness loss.

  19. Understanding deviations in lithographic patterns near interfaces: Characterization of bottom anti-reflective coatings (BARC) and the BARC resist interface

    Science.gov (United States)

    Lenhart, Joseph L.; Fischer, Daniel; Sambasivan, Sharadha; Lin, Eric K.; Wu, Wen-Li; Guerrero, Douglas J.; Wang, Yubao; Puligadda, Rama

    2007-02-01

    Interactions between a bottom anti-reflective coating (BARC) and a photoresist can critically impact lithographic patterns. For example, a lithographic pattern can shrink or spread near a BARC interface, a process called undercutting or footing respectively, due to incompatibility between the two materials. Experiments were conducted on two industrial BARC coatings in an effort to determine the impact of BARC surface chemistry on the footing and undercutting phenomena. The BARC coatings were characterized by near edge X-ray absorption fine structure (NEXAFS), contact angle measurements, and neutron and X-ray reflectivity. Contact angle measurement using a variety of fluids showed that the fluid contact angles were independent of the type of BARC coating or the BARC processing temperature. NEXAFS measurements showed that the surface chemistry of each BARC was also independent of the processing temperature. These results suggest that acid-base interactions at the BARC-resist interface are not the cause of the footing-undercutting phenomena encountered in lithographic patterns.

  20. Titanium dioxide antireflection coating for silicon solar cells by spray deposition

    Science.gov (United States)

    Kern, W.; Tracy, E.

    1980-01-01

    A high-speed production process is described for depositing a single-layer, quarter-wavelength thick antireflection coating of titanium dioxide on metal-patterned single-crystal silicon solar cells for terrestrial applications. Controlled atomization spraying of an organotitanium solution was selected as the most cost-effective method of film deposition using commercial automated equipment. The optimal composition consists of titanium isopropoxide as the titanium source, n-butyl acetate as the diluent solvent, sec-butanol as the leveling agent, and 2-ethyl-1-hexanol to render the material uniformly depositable. Application of the process to the coating of circular, large-diameter solar cells with either screen-printed silver metallization or with vacuum-evaporated Ti/Pd/Ag metallization showed increases of over 40% in the electrical conversion efficiency. Optical characteristics, corrosion resistance, and several other important properties of the spray-deposited film are reported. Experimental evidence indicates a wide tolerance in the coating thickness upon the overall efficiency of the cell. Considerations pertaining to the optimization of AR coatings in general are discussed, and a comprehensive critical survey of the literature is presented.

  1. MULTI-ZONE ANTIREFLECTION COATING ON A SUBSTRATE MADE OF OPTICAL ZINC SULPHIDE

    Directory of Open Access Journals (Sweden)

    T. D. Tan

    2014-01-01

    Full Text Available The paper deals with creation technique for a multi-zone antireflection coating on a substrate made of the optical zinc sulphide ZnS. The coating effectively operates simultaneously in the following spectral ranges: visible region of 450 - 700 nm, in the near infrared region of 1000 - 1100 nm, at the wavelength of 1.55 μm, and in the mid-infrared (IR spectrum of 3 - 5 microns. Reflection coefficient in the range of 450 - 700 nm is not more than 2%, in the range of 1000 - 1100 nm is less than 0.5%, in the range of 1500 - 1700 nm is close to 1.5% and in the range of 3 - 5 μm is equal to 0.6%. Analysis results of the deviation impact in the thickness of layers on the value changing of the energy reflection coefficient in the considered areas are given. Deviation in the thickness of the layer, contiguous with the air, is shown to have the greatest effect on the spectral characteristics of the obtained coating. Refractive index deviation for this layer influences the magnitude of the residual reflection.

  2. Broadband anti-reflective and water-repellent coatings on glass substrates for self-cleaning photovoltaic cells

    International Nuclear Information System (INIS)

    Li, Xiaoyu; He, Junhui; Liu, Weiyi

    2013-01-01

    Graphical abstract: High performance broadband antireflective and water-repellent coatings were fabricated on glass substrates, which can improve the short-circuit current of solar cells as much as 6.6% in comparison with glass substrates without the coatings. - Highlights: • Broadband anti-reflective and water-repellent coatings were fabricated. • Transmittance increased to 99.0%, significantly higher than that of commercial solar glasses. • The performance of standard solar cells with the AR coating was enhanced as much as 6.6%. - Abstract: High performance broadband antireflective (AR) and water-repellent coatings were fabricated on glass substrates by assembly of silica nanoparticles and polyelectrolytes via the layer-by-layer (LbL) assembly technique, followed by calcination and hydrophobic modification. A porous poly(diallyladimethylammonium chloride) (PDDA)/20 nm SiO 2 nanoparticles (S-20) multilayer coating with AR property was prepared first. The maximum transmittance is as high as 99.0%, while that of the glass substrate is only 91.3%. After calcination and hydrophobic modification, the coating became water-repellent while maintaining the good AR property. Such water-repellent AR coatings can improve the short-circuit current of solar cells as much as 6.6% in comparison with glass substrates without the coatings. Scanning electron microscopy (SEM) was used to observe the morphology and thickness of coatings. Transmission spectra and reflection spectra were characterized by UV–vis spectrophotometer. The surface wettability was studied by a contact angle/interface system

  3. Application of CBD-Zinc Sulfide Film as an Antireflection Coating on Very Large Area Multicrystalline Silicon Solar Cell

    Directory of Open Access Journals (Sweden)

    U. Gangopadhyay

    2007-01-01

    Full Text Available The low-cost chemical bath deposition (CBD technique is used to prepare CBD-ZnS films as antireflective (AR coating for multicrystalline silicon solar cells. The uniformity of CBD-ZnS film on large area of textured multicrystalline silicon surface is the major challenge of CBD technique. In the present work, attempts have been made for the first time to improve the rate of deposition and uniformity of deposited film by controlling film stoichiometry and refractive index and also to minimize reflection loss by proper optimization of molar percentage of different chemical constituents and deposition conditions. Reasonable values of film deposition rate (12.13 Å′/min., good film uniformity (standard deviation <1, and refractive index (2.35 along with a low percentage of average reflection (6-7% on a textured mc-Si surface are achieved with proper optimization of ZnS bath. 12.24% efficiency on large area (125 mm × 125 mm multicrystalline silicon solar cells with CBD-ZnS antireflection coating has been successfully fabricated. The viability of low-cost CBD-ZnS antireflection coating on large area multicrystalline silicon solar cell in the industrial production level is emphasized.

  4. Composite films prepared by plasma ion-assisted deposition (IAD) for design and fabrication of antireflection coatings in visible and near-infrared spectral regions

    Science.gov (United States)

    Tsai, Rung-Ywan; Ho, Fang C.

    1994-11-01

    Ion-assisted deposition (IAD) processes configured with a well-controlled plasma source at the center base of a vacuum chamber, which accommodates two independent e-gun sources, is used to deposition TiO2MgF2 and TiO2-SiO2 composite films of selected component ratios. Films prepared by this technology are found durable, uniform, and nonabsorbing in visible and near-IR regions. Single- and multilayer antireflection coatings with refractive index from 1.38 to 2.36 at (lambda) equals 550 nm are presented. Methods of enhancement in optical performance of these coatings are studied. The advantages of AR coatings formed by TiO2-MgF2 composite films over those similar systems consisting of TiO2-SiO2 composite films in both visible and near-IR regions are also presented.

  5. Design of a new bottom antireflective coating composition for KrF resist

    Science.gov (United States)

    Mizutani, Kazuyoshi; Momota, Makoto; Aoai, Toshiaki; Yagihara, Morio

    1999-06-01

    A study for a new organic bottom antireflective coating (BARC) composition is described. A structural design of a light-absorbing dye was most important because dye structure not only plays a role in eliminating reflection from a substrate but also shows influence on dry etch rate of BARC material to a considerable extent. For example, an anthracene moiety with large absorption at 248 nm had undesirable dry etch resistance. 3-Hydroxy-2-naphthoic acid moiety was found to be one of suitable dyes for KrF BARC compositions, and the polymer bearing the dye showed enough absorbance and good erodability in dry etch. The BARC polymer was eroded as one and a half times faster than a novolak resin, and a little faster than an anthracene incorporated polymer. The result was discussed from the concepts of Ohnishi parameter and the ring parameter for dry etch durability of resist materials. BARC polymer should be thermoset by hard bake to eliminate intermixing with resist compositions. The BARC polymer bearing hydroxy group which is useful for a crosslinking reaction was thermoset in the presence of melamine-formaldehyde crosslinker and an acid catalyst after baking over 200 degrees C.

  6. Anti-reflection coatings for silicon solar cells from hydrogenated diamond like carbon

    Science.gov (United States)

    Das, Debajyoti; Banerjee, Amit

    2015-08-01

    Aiming towards a specific application as antireflection coatings (ARC) in Si solar cells, the growth of hydrogenated diamond like carbon (HDLC) films, by RF magnetron sputtering, has been optimized through comprehensive optical and structural studies. Various physical properties of the films e.g., (ID/IG) ratio in the Raman spectra, percentage of sp3 hybridization in XPS spectra, H-content in the network, etc., have been correlated with different ARC application properties e.g., transmittance, reflectance, optical band gap, refractive index, surface roughness, etc. The ARC properties have been optimized on unheated substrates, through systematic variations of RF power, gas flow rate, gas pressure and finally controlled introduction of hydrogen to the DLC network at its most favorable plasma parameters. The optimum HDLC films possess (T700)max ∼ 95.8%, (R700)min ∼ 3.87%, (n700)min ∼ 1.62 along with simultaneous (Eg)max ∼ 2.53 eV and ∼75.6% of sp3 hybridization in the C-network, corresponding to a bonded H-content of ∼23 at.%. Encouraging improvements in the ARC properties over the optimized DLC film were obtained with the controlled addition of hydrogen, and the optimum HDLC films appear quite promising for applications in Si solar cells. Systematic materials development has been performed through comprehensive understanding of the parameter space and its optimization, as elaborately discussed.

  7. Design and fabrication of anti-reflection coating on Gallium Phosphide, Zinc Selenide and Zinc Sulfide substrates for visible and infrared application

    Directory of Open Access Journals (Sweden)

    Mokrý P.

    2013-05-01

    Full Text Available Results of design and fabrication of a dual-band anti-reflection coating on a gallium phosphide (GaP, zinc selenide (ZnSe and zinc sulfide (ZnS substrates are presented. A multilayer stack structure of antireflection coatings made of zinc sulfide and yttrium fluoride (YF3 was theoretically designed for optical bands between 0.8 and 0.9 μm and between 9.5 and 10.5 μm. This stack was designed as efficient for these materials (GaP, ZnS, ZnSe together. Multilayer stack structure was deposited using thermal evaporation method. Theoretically predicted transmittance spectra were compared with transmitted spectra measured on coated substrates. Efficiency of anti-reflection coating is estimated and discrepancies are analyzed and discussed.

  8. Design of multi-layer anti-reflection coating for terrestrial solar panel ...

    Indian Academy of Sciences (India)

    2National Centre for Photovoltaic Research & Education, Department of Electrical Engineering,. Indian Institute of Technology, Bombay 400 076, India. MS received 14 .... improve the anti-reflective property, a low refractive index material like ...

  9. Single layer broadband anti-reflective coatings for plastic substrates produced by full wafer and roll-to-roll step-and-flash nano-imprint lithography

    NARCIS (Netherlands)

    Burghoorn, M.M.A.; Roosen-Melsen, D.A.; Riet, J.F.J. de; Sabik, S.; Vroon, Z.A.E.P.; Yakimets, I.; Buskens, P.J.P.

    2013-01-01

    Anti-reflective coatings (ARCs) are used to lower the reflection of light on the surface of a substrate. Here, we demonstrate that the two main drawbacks of moth eye-structured ARCs-i.e., the lack of suitable coating materials and a process for large area, high volume applications-can be largely

  10. Argon plasma treatment of silicon nitride (SiN) for improved antireflection coating on c-Si solar cells

    Energy Technology Data Exchange (ETDEWEB)

    Ghosh, Hemanta; Mitra, Suchismita; Saha, Hiranmay; Datta, Swapan Kumar; Banerjee, Chandan, E-mail: chandanbanerjee74@gmail.com

    2017-01-15

    Highlights: • Antireflection properties of argon plasma treated silicon nitride layer and its effect on crystalline silicon solar cell. • The reduction in reflection due to the formation of a silicon oxynitride/silicon nitride double layer. • EQE reveals a relative increase of 2.72% in J{sub sc} and 4.46% in conversion efficiency. - Abstract: Antireflection properties of argon plasma treated silicon nitride layer and its effect on crystalline silicon solar cell is presented here. Hydrogenated silicon nitride (a-SiN:H) layer has been deposited on a silicon substrate by Plasma Enhanced Chemical Vapour Deposition (PECVD) using a mixture of silane (SiH{sub 4}), ammonia (NH{sub 3}) and hydrogen (H{sub 2}) gases followed by a argon plasma treatment. Optical analysis reveals a significant reduction in reflectance after argon plasma treatment of silicon nitride layer. While FESEM shows nanostructures on the surface of the silicon nitride film, FTIR reveals a change in Si−N, Si−O and N−H bonds. On the other hand, ellipsometry shows the variation of refractive index and formation of double layer. Finally, a c-Si solar cell has been fabricated with the said anti-reflection coating. External quantum efficiency reveals a relative increase of 2.72% in the short circuit current density and 4.46% in conversion efficiency over a baseline efficiency of 16.58%.

  11. Substrate-Versatile Approach to Robust Antireflective and Superhydrophobic Coatings with Excellent Self-Cleaning Property in Varied Environments.

    Science.gov (United States)

    Ren, Tingting; He, Junhui

    2017-10-04

    Robust antireflective and superhydrophobic coatings are highly desired in wide applications, such as optical devices, solar cell panels, architectural and automotive glasses, lab-on chip systems, and windows for electronic devices. Meanwhile, simple, low-cost, and substrate-versatile fabrication is also essential toward real applications of such coatings. Herein, we developed a substrate-versatile strategy to fabricate robust antireflective and superhydrophobic coatings with excellent self-cleaning property in varied environments, including air and oil and after oil contamination. A mixed ethanol suspension, which consists of 1H,1H,2H,2H-perfluorooctyltriethoxysilane modified dual-sized silica nanoparticles and acid-catalyzed silica precursor, was first synthesized. The acid-catalyzed silica precursor could help to form a highly cross-linked silica network by connecting the silica nanoparticles, thus significantly enhancing the robustness of coatings. The as-prepared coatings were able to withstand a water drop impact test, sand abrasion test, tape adhesion test, and knife and pencil scratching tests. More importantly, it was also found that the wettability and self-cleaning property of coatings after oil contamination were surprisingly different from those in air and oil. These observations are explainable by the alteration of interface; i.e., the alteration of interface has significant effects on the functional properties of coatings. Additionally, the mixed suspension could be sprayed onto various hard and soft substrates including glass, polyethylene terephthalate (PET), polycarbonate (PC), and poly(methyl methacrylate) (PMMA), opening up a feasible route toward varied practical applications in solar cell panels, optical devices, architectural and automotive glasses, droplet manipulators, and fluid control.

  12. Application of CBD-Zinc Sulfide Film as an Antireflection Coating on Very Large Area Multicrystalline Silicon Solar Cell

    OpenAIRE

    U. Gangopadhyay; K. Kim; S. K. Dhungel; H. Saha; J. Yi

    2007-01-01

    The low-cost chemical bath deposition (CBD) technique is used to prepare CBD-ZnS films as antireflective (AR) coating for multicrystalline silicon solar cells. The uniformity of CBD-ZnS film on large area of textured multicrystalline silicon surface is the major challenge of CBD technique. In the present work, attempts have been made for the first time to improve the rate of deposition and uniformity of deposited film by controlling film stoichiometry and refractive index and also to minimize...

  13. SiO2 Antireflection Coatings Fabricated by Electron-Beam Evaporation for Black Monocrystalline Silicon Solar Cells

    Directory of Open Access Journals (Sweden)

    Minghua Li

    2014-01-01

    Full Text Available In this work we prepared double-layer antireflection coatings (DARC by using the SiO2/SiNx:H heterostructure design. SiO2 thin films were deposited by electron-beam evaporation on the conventional solar cell with SiNx:H single-layer antireflection coatings (SARC, while to avoid the coverage of SiO2 on the front side busbars, a steel mask was utilized as the shelter. The thickness of the SiNx:H as bottom layer was fixed at 80 nm, and the varied thicknesses of the SiO2 as top layer were 105 nm and 122 nm. The results show that the SiO2/SiNx:H DARC have a much lower reflectance and higher external quantum efficiency (EQE in short wavelengths compared with the SiNx:H SARC. A higher energy conversion efficiency of 17.80% was obtained for solar cells with SiO2 (105 nm/SiNx:H (80 nm DARC, an absolute conversion efficiency increase of 0.32% compared with the conventional single SiNx:H-coated cells.

  14. Wide band antireflective coatings Al2O3 / HfO2 / MgF2 for UV region

    Science.gov (United States)

    Winkowski, P.; Marszałek, Konstanty W.

    2013-07-01

    Deposition technology of the three layers antireflective coatings consists of hafnium compound are presented in this paper. Oxide films were deposited by means of e-gun evaporation in vacuum of 5x10-5 mbar in presence of oxygen and fluoride films by thermal evaporation. Substrate temperature was 250°C. Coatings were deposited onto optical lenses made from quartz glass (Corning HPFS). Thickness and deposition rate were controlled by thickness measuring system Inficon XTC/2. Simulations leading to optimization of thickness and experimental results of optical measurements carried during and after deposition process were presented. Physical thickness measurements were made during deposition process and were equal to 43 nm/74 nm/51 nm for Al2O3 / HfO2 / MgF2 respectively. Optimization was carried out for ultraviolet region from 230nm to the beginning of visible region 400 nm. In this region the average reflectance of the antireflective coating was less than 0.5% in the whole range of application.

  15. Nanostructured antistatic and antireflective thin films made of indium tin oxide and silica over-coat layer

    Science.gov (United States)

    Cho, Young-Sang; Hong, Jeong-Jin; Yang, Seung-Man; Choi, Chul-Jin

    2010-08-01

    Stable dispersion of colloidal indium tin oxide nanoparticles was prepared by using indium tin oxide nanopowder, organic solvent, and suitable dispersants through attrition process. Various comminution parameters during the attrition step were studied to optimize the process for the stable dispersion of indium tin oxide sol. The transparent and conductive films were fabricated on glass substrate using the indium tin oxide sol by spin coating process. To obtain antireflective function, partially hydrolyzed alkyl silicate was deposited as over-coat layer on the pre-fabricated indium tin oxide film by spin coating technique. This double-layered structure of the nanostructured film was characterized by measuring the surface resistance and reflectance spectrum in the visible wavelength region. The final film structure was enough to satisfy the TCO regulations for EMI shielding purposes.

  16. A comparative study on omnidirectional anti-reflection SiO2 nanostructure films coating by glancing angle deposition

    Science.gov (United States)

    Prachachet, R.; Samransuksamer, B.; Horprathum, M.; Eiamchai, P.; Limwichean, S.; Chananonnawathorn, C.; Lertvanithphol, T.; Muthitamongkol, P.; Boonruang, S.; Buranasiri, P.

    2018-02-01

    Fabricated omnidirectional anti-reflection nanostructure films as a one of the promising alternative solar cell applications have attracted enormous scientific and industrial research benefits to their broadband, effective over a wide range of incident angles, lithography-free and high-throughput process. Recently, the nanostructure SiO2 film was the most inclusive study on anti-reflection with omnidirectional and broadband characteristics. In this work, the three-dimensional silicon dioxide (SiO2) nanostructured thin film with different morphologies including vertical align, slant, spiral and thin films were fabricated by electron beam evaporation with glancing angle deposition (GLAD) on the glass slide and silicon wafer substrate. The morphological of the prepared samples were characterized by field-emission scanning electron microscope (FE-SEM) and high-resolution transmission electron microscope (HRTEM). The transmission, omnidirectional and birefringence property of the nanostructure SiO2 films were investigated by UV-Vis-NIR spectrophotometer and variable angle spectroscopic ellipsometer (VASE). The spectrophotometer measurement was performed at normal incident angle and a full spectral range of 200 - 2000 nm. The angle dependent transmission measurements were investigated by rotating the specimen, with incidence angle defined relative to the surface normal of the prepared samples. This study demonstrates that the obtained SiO2 nanostructure film coated on glass slide substrate exhibits a higher transmission was 93% at normal incident angle. In addition, transmission measurement in visible wavelength and wide incident angles -80 to 80 were increased in comparison with the SiO2 thin film and glass slide substrate due to the transition in the refractive index profile from air to the nanostructure layer that improve the antireflection characteristics. The results clearly showed the enhanced omnidirectional and broadband characteristic of the three dimensional Si

  17. Enhancement of the CIGS solar cell's efficiency by anti-reflection coating with teflon AF

    Energy Technology Data Exchange (ETDEWEB)

    Bae, Hong-Sub; Kim, Chan; Rhee, Il-Su [Kyungpook National University, Daegu (Korea, Republic of); Jo, Hyun-Jun; Kim, Dae-Hwan [Daegu Gyeongbuk Institute of Science and Technology, Daegu (Korea, Republic of); Hong, Sung-Wook [Daegu University, Gyeongsan (Korea, Republic of)

    2014-11-15

    An anti-reflection (AR) layer of Teflon AF was deposited on the front surface of a Cu(In,Ga)Se{sub 2} (CIGS) solar cell with a structure of grid/TCO/ZnO/CdS/Cu(In,Ga)Se{sub 2}/Mo/glass by using the spin coating method. This AR layer reduced the front-surface reflection, which resulted in high efficiency for the CIGS solar cell. The thickness of the Teflon AF layer was varied to determine the thickness that gave the highest transmittance of incident light into the active absorber of the CIGS solar cell. The optimum thickness of the Teflon AF layer was found to be 105 nm. CIGS solar cells with a Teflon AF layer of 105 nm were constructed, and their efficiencies were compared with those of solar cells without a Teflon AF layer. The average increase in the relative efficiency of the solar cells was 2.63% due to the inclusion of an anti-reflection layer of Teflon AF.

  18. Influence of double- and triple-layer antireflection coatings on the formation of photocurrents in multijunction III–V solar cells

    Energy Technology Data Exchange (ETDEWEB)

    Musalinov, S. B.; Anzulevich, A. P.; Bychkov, I. V. [Chelyabinsk State University (Russian Federation); Gudovskikh, A. S. [Russian Academy of Sciences, St. Petersburg Academic University (Russian Federation); Shvarts, M. Z., E-mail: shvarts@scell.ioffe.ru [Russian Academy of Sciences, Ioffe Physical–Technical Institute (Russian Federation)

    2017-01-15

    The results of simulation by the transfer-matrix method of TiO{sub 2}/SiO{sub 2} double-layer and TiO{sub 2}/Si{sub 3}N{sub 4}/SiO{sub 2} triple-layer antireflection coatings for multijunction InGaP/GaAs/Ge heterostructure solar cells are presented. The TiO{sub 2}/SiO{sub 2} double-layer antireflection coating is experimentally developed and optimized. The experimental spectral dependences of the external quantum yield of the InGaP/GaAs/Ge heterostructure solar cell and optical characteristics of antireflection coatings, obtained in the simulation, are used to determine the photogenerated current densities of each subcell in the InGaP/GaAs/Ge solar cell under AM1.5D irradiation conditions (1000 W/m{sup 2}) and for the case of zero reflection loss. It is shown in the simulation that the optimized TiO{sub 2}/Si{sub 3}N{sub 4}/SiO{sub 2} triple-layer antireflection coating provides a 2.3 mA/cm{sup 2} gain in the photocurrent density for the Ge subcell under AM1.5D conditions in comparison with the TiO{sub 2}/SiO{sub 2} double-layer antireflection coating under consideration. This thereby provides an increase in the fill factor of the current–voltage curve and in the output electric power of the multijunction solar cell.

  19. Modelling of solar cells with down-conversion of high energy photons, anti-reflection coatings and light trapping

    International Nuclear Information System (INIS)

    Vos, Alexis de; Szymanska, Aleksandra; Badescu, Viorel

    2009-01-01

    In classical solar cells, each absorbed photon gives rise to one electron-hole pair, irrespective of the photon energy. By applying an appropriate photoluminescent layer in front of the solar cell semiconductor, one can convert one high energy photon into two low energy photons (so-called down-conversion). In the present study, we do not consider photoluminescent layers that merely shift down photon energies (without enhancing the number of photons). In principle, these two photons can then generate two electron-hole pairs in the solar cell, thus increasing the efficiency of the device. However, the two photons emitted by the converter, are not necessarily emitted in the direction of the semiconductor: they can also be emitted in the direction 'back to the sun'. As most semiconductors have a high refractive index, in case the luminescent material has a low refractive index, more than half of the photoluminescence emission is lost in the sun direction, resulting in a net loss of light current generated by the solar cell instead of an increase. On the other hand, a high refractive index of the conversion layer (e.g. equal to the solar cell refractive index) will lead to a bad optical coupling with the air and a good optical coupling with the semiconductor, and therefore, more than 50% of the emitted low energy photons will actually reach the solar cell. However, in the latter case, many solar photons do not reach the converter in the first place because of reflection at the air-converter interface. As a result, it turns out that, in the absence of any anti-reflection coating, a refractive index n 2 of the converting layer in the range between n 1 1/2 and n 1 is optimal, where n 1 is the refractive index of the solar cell material. If, however, an anti-reflection coating is applied between air and the converter, the best choice for n 2 is n 1 . Finally, if two anti-reflection coatings are applied (the former between air and the converter, the latter between the

  20. Injection moulding antireflective nanostructures

    DEFF Research Database (Denmark)

    Christiansen, Alexander Bruun; Clausen, Jeppe Sandvik; Mortensen, N. Asger

    2014-01-01

    We present a method for injection moulding antireflective nanostructures on large areas, for high volume production. Nanostructured black silicon masters were fabricated by mask-less reactive ion etching, and electroplated with nickel. The nickel shim was antistiction coated and used in an inject......We present a method for injection moulding antireflective nanostructures on large areas, for high volume production. Nanostructured black silicon masters were fabricated by mask-less reactive ion etching, and electroplated with nickel. The nickel shim was antistiction coated and used...

  1. Injection moulding antireflective nanostructures

    DEFF Research Database (Denmark)

    Christiansen, Alexander Bruun; Clausen, Jeppe Sandvik; Mortensen, N. Asger

    We present a method for injection moulding antireflective nanostructures on large areas, for high volume production. Nanostructured black silicon masters were fabricated by mask-less reactive ion etching, and electroplated with nickel. The nickel shim was antistiction coated and used in an inject......We present a method for injection moulding antireflective nanostructures on large areas, for high volume production. Nanostructured black silicon masters were fabricated by mask-less reactive ion etching, and electroplated with nickel. The nickel shim was antistiction coated and used...

  2. Improved opto-electronic properties of silicon heterojunction solar cells with SiO x /Tungsten-doped indium oxide double anti-reflective coatings

    Science.gov (United States)

    Yu, Jian; Zhou, Jie; Bian, Jiantao; Zhang, Liping; Liu, Yucheng; Shi, Jianhua; Meng, Fanying; Liu, Jinning; Liu, Zhengxin

    2017-08-01

    Amorphous SiO x was prepared by plasma enhanced chemical vapor deposition (PECVD) to form SiO x /tungsten-doped indium oxide (IWO) double anti-reflective coatings for silicon heterojunction (SHJ) solar cell. The sheet resistance of SiO x /IWO stacks decreases due to plasma treatment during deposition process, which means thinner IWO film would be deposited for better optical response. However, the comparisons of three anti-reflective coating (ARC) structures reveal that SiO x film limits carier transport and the path of IWO-SiO x -Ag structure is non-conductive. The decrease of sheet resistance is defined as pseudo conductivity. IWO film capping with SiO x allows observably reduced reflectance and better response in 300-400 and 600-1200 nm wavelength ranges. Compared with IWO single ARC, the average reflection is reduced by 1.65% with 70 nm SiO x /80 nm IWO double anti-reflective coatings (DARCs) in 500-1200 nm wavelength range, leading to growing external quantum efficiency response, short circuit current density (J sc), and efficiency. After well optimization of SiO x /IWO stacks, an impressive efficiency of 23.08% is obtained with high J sc and without compromising open circuit voltage (V oc) and fill factor. SiO x /IWO DARCs provide better anti-reflective properties over a broad range of wavelength, showing promising application for SHJ solar cells.

  3. Stability of anti-reflection coatings via the self-assembly encapsulation of silica nanoparticles by diazo-resins

    Science.gov (United States)

    Metzman, Jonathan S.; Ridley, Jason I.; Khalifa, Moataz B.; Heflin, James R.

    2015-12-01

    A modified silica nanoparticle (MSNP) solution was formed by the encapsulation of negatively charged silica nanoparticles by the UV-crosslinkable polycation oligomer diazo-resin (DAR). Appropriate DAR encapsulation concentrations were determined by use of zeta-potential and dynamic light scattering measurements. The MSNPs were used in conjunction with poly(styrene sulfonate) (PSS) to grow homogenous ionic self-assembled multilayer anti-reflection coatings. Stability was induced within the films by the exposure of UV-irradiation that allowed for crosslinking of the DAR and PSS. The films were characterized by UV/vis/IR spectroscopy and field emission scanning electron microscopy. The transmission and reflection levels were >98.5% and <0.05%, respectively. The refractive indices resided in the 1.25-1.26 range. The solvent stability was tested by sonication of the films in a ternary solvent (H2O/DMF/ZnCl2 3:5:2 w/w/w).

  4. Long term testing and evaluation of PV modules with and without Sunarc antireflective coating of the cover glass

    DEFF Research Database (Denmark)

    Perers, Bengt; Furbo, Simon; Han, Jiangong

    2015-01-01

    Two Photovoltaic (PV) modules have been manufactured by Swemodule. One with Sunarc antireflective coated glass and one without glass surface treatment. The modules have been tested at DTU during 16 months under realistic outdoor conditions. Exactly the same polycrystalline cells were used...... in the modules. No cleaning of the glass has been made except for removal of bird droppings and leaves on single cells that could give a very wrong comparison. The PV modules were mounted due south at 45 degree tilt angle. They were connected to the electric grid with small 250W module inverters from Involar...... that also realized the MPP tracking to give the maximum output of each module. The electric power output was measured both on the AC and DC side and with different measurement equipment to be sure about the accuracy in improvement. The results indicate a potential long term improvement in a system from 3...

  5. An Evaluation of Atmospheric-pressure Plasma for the Cost-Effective Deposition of Antireflection Coatings

    Energy Technology Data Exchange (ETDEWEB)

    Rob Sailer; Guruvenket Srinivasan; Kyle W. Johnson; Douglas L. Schulz

    2010-04-01

    Atmospheric-pressure plasma deposition (APPD) has previously been used to deposit various functional materials including polymeric surface modification layers, transparent conducting oxides, and photo catalytic materials. For many plasma polymerized coatings, reaction occurs via free radical mechanism where the high energy electrons from the plasma activate the olefinic carbon-carbon double bonds - a typical functional group in such precursors. The precursors for such systems are typically inexpensive and readily available and have been used in vacuum PECVD previously. The objectives are to investigate: (1) the effect of plasma power, gas composition and substrate temperature on the Si-based film properties using triethylsilane(TES) as the precursor; and (2) the chemical, mechanical, and optical properties of several experimental matrices based on Design of Experiment (DOE) principals. A simple APPD route has been utilized to deposit Si based films from an inexpensive precursor - Triethylsilane (TES). Preliminary results indicates formation of Si-C & Si-O and Si-O, Si-C & Si-N bonds with oxygen and nitrogen plasmas respectively. N{sub 2}-O{sub 2} plasma showed mixed trend; however oxygen remains a significant portion of all films, despite attempts to minimize exposure to atmosphere. SiN, SiC, and SiO ratios can be modified by the reaction conditions resulting in differing film properties. SE studies revealed that films with SiN bond possess refractive index higher than coatings with Si-O/Si-C bonds. Variable angle reflectance studies showed that SiOCN coatings offer AR properties; however thickness and refractive index optimization of these coatings remains necessary for application as potential AR coatings.

  6. Antireflection coating design for series interconnected multi-junction solar cells

    International Nuclear Information System (INIS)

    Aiken, Daniel J.

    1999-01-01

    AR coating design for multi-junction solar cells can be more challenging than in the single junction case. Reasons for this are discussed. Analytical expressions used to optimize AR coatings for single junction solar cells are extended for use in monolithic, series interconnected multi-junction solar cell AR coating design. The result is an analytical expression which relates the solar cell performance (through J(sub SC)) directly to the AR coating design through the device reflectance. It is also illustrated how AR coating design can be used to provide an additional degree of freedom for current matching multi-junction devices

  7. Electrical and Optical Characterization of Sputtered Silicon Dioxide, Indium Tin Oxide, and Silicon Dioxide/Indium Tin Oxide Antireflection Coating on Single-Junction GaAs Solar Cells

    Directory of Open Access Journals (Sweden)

    Wen-Jeng Ho

    2017-06-01

    Full Text Available This study characterized the electrical and optical properties of single-junction GaAs solar cells coated with antireflective layers of silicon dioxide (SiO2, indium tin oxide (ITO, and a hybrid layer of SiO2/ITO applied using Radio frequency (RF sputtering. The conductivity and transparency of the ITO film were characterized prior to application on GaAs cells. Reverse saturation-current and ideality factor were used to evaluate the passivation performance of the various coatings on GaAs solar cells. Optical reflectance and external quantum efficiency response were used to evaluate the antireflective performance of the coatings. Photovoltaic current-voltage measurements were used to confirm the efficiency enhancement obtained by the presence of the anti-reflective coatings. The conversion efficiency of the GaAs cells with an ITO antireflective coating (23.52% exceeded that of cells with a SiO2 antireflective coating (21.92%. Due to lower series resistance and higher short-circuit current-density, the carrier collection of the GaAs cell with ITO coating exceeded that of the cell with a SiO2/ITO coating.

  8. Realization of Colored Multicrystalline Silicon Solar Cells with SiO2/SiNx:H Double Layer Antireflection Coatings

    Directory of Open Access Journals (Sweden)

    Minghua Li

    2013-01-01

    Full Text Available We presented a method to use SiO2/SiNx:H double layer antireflection coatings (DARC on acid textures to fabricate colored multicrystalline silicon (mc-Si solar cells. Firstly, we modeled the perceived colors and short-circuit current density (Jsc as a function of SiNx:H thickness for single layer SiNx:H, and as a function of SiO2 thickness for the case of SiO2/SiNx:H (DARC with fixed SiNx:H (refractive index n=2.1 at 633 nm, and thickness = 80 nm. The simulation results show that it is possible to achieve various colors by adjusting the thickness of SiO2 to avoid significant optical losses. Therefore, we carried out the experiments by using electron beam (e-beam evaporation to deposit a layer of SiO2 over the standard SiNx:H for 156×156 mm2 mc-Si solar cells which were fabricated by a conventional process. Semisphere reflectivity over 300 nm to 1100 nm and I-V measurements were performed for grey yellow, purple, deep blue, and green cells. The efficiency of colored SiO2/SiNx:H DARC cells is comparable to that of standard SiNx:H light blue cells, which shows the potential of colored cells in industrial applications.

  9. Photo-Electrical Characterization of Silicon Micropillar Arrays with Radial p/n Junctions Containing Passivation and Anti-Reflection Coatings

    NARCIS (Netherlands)

    Vijselaar, Wouter; Elbersen, R.; Tiggelaar, Roald M.; Gardeniers, Han; Huskens, Jurriaan

    2017-01-01

    In order to assess the contributions of anti-reflective and passivation effects in microstructured silicon-based solar light harvesting devices, thin layers of aluminum oxide (Al2O3), silicon dioxide (SiO2), silicon-rich silicon nitride (SiNx), and indium tin oxide (ITO), with a thickness ranging

  10. Solution-deposited F:SnO₂/TiO₂ as a base-stable protective layer and antireflective coating for microtextured buried-junction H₂-evolving Si photocathodes.

    Science.gov (United States)

    Kast, Matthew G; Enman, Lisa J; Gurnon, Nicholas J; Nadarajah, Athavan; Boettcher, Shannon W

    2014-12-24

    Protecting Si photocathodes from corrosion is important for developing tandem water-splitting devices operating in basic media. We show that textured commercial Si-pn(+) photovoltaics protected by solution-processed semiconducting/conducting oxides (plausibly suitable for scalable manufacturing) and coupled to thin layers of Ir yield high-performance H2-evolving photocathodes in base. They also serve as excellent test structures to understand corrosion mechanisms and optimize interfacial electrical contacts between various functional layers. Solution-deposited TiO2 protects Si-pn(+) junctions from corrosion for ∼24 h in base, whereas junctions protected by F:SnO2 fail after only 1 h of electrochemical cycling. Interface layers consisting of Ti metal and/or the highly doped F:SnO2 between the Si and TiO2 reduce Si-emitter/oxide/catalyst contact resistance and thus increase fill factor and efficiency. Controlling the oxide thickness led to record photocurrents near 35 mA cm(-2) at 0 V vs RHE and photocathode efficiencies up to 10.9% in the best cells. Degradation, however, was not completely suppressed. We demonstrate that performance degrades by two mechanisms, (1) deposition of impurities onto the thin catalyst layers, even from high-purity base, and (2) catastrophic failure via pinholes in the oxide layers after several days of operation. These results provide insight into the design of hydrogen-evolving photoelectrodes in basic conditions, and highlight challenges.

  11. Triple Layer Antireflection Design Concept for the Front Side of c-Si Heterojunction Solar Cell Based on the Antireflective Effect of nc-3C-SiC:H Emitter Layer

    Directory of Open Access Journals (Sweden)

    Erick Omondi Ateto

    2016-01-01

    Full Text Available We investigated the antireflective (AR effect of hydrogenated nanocrystalline cubic silicon carbide (nc-3C-SiC:H emitter and its application in the triple layer AR design for the front side of silicon heterojunction (SHJ solar cell. We found that the nc-3C-SiC:H emitter can serve both as an emitter and antireflective coating for SHJ solar cell, which enables us to realize the triple AR design by adding one additional dielectric layer to normally used SHJ structure with a transparent conductive oxide (TCO and an emitter layer. The optimized SHJ structure with the triple layer AR coating (LiF/ITO/nc-3C-SiC:H exhibit a short circuit current density (Jsc of 38.65 mA/cm2 and lower reflectivity of about 3.42% at wavelength range of 300 nm–1000 nm.

  12. Effect of diffuse roof cover with anti-reflection coating for roses; Effect van diffuus kasdek met Anti Reflectie coating bij Roos

    Energy Technology Data Exchange (ETDEWEB)

    Garcia Victoria, N.; Kempkes, F.

    2012-10-15

    The rose Red Naomi was cultivated in two greenhouses at Wageningen UR Greenhouse Horticulture in Bleiswijk, Netherlands (August 2010 - September 2011). One greenhouse covered with normal float glass; the other with AR coated diffuse glass (70% haze). This Anti-Reflection coating on both glass sides compensated for the loss in light transmission caused by the diffusing structure in the glass. The diffuse AR glass lead to a 5.2% higher production (>6.1% fresh weight). Sunscreens were necessary in spring and summer to avoid high light levels on the flower buds, as they cause very high bud temperatures leading to quality problems (blue petal edges and burnt leaf tips). The diffuse greenhouse cover allowed a 100 W/m{sup 2} higher screening threshold than the reference glass. This caused a 2.7% higher daily light integral, able to explain part of the extra production obtained. Part of the extra production achieved can not be explained by the measured factors as no differences were found in the amount of light intercepted by the crop or in leaf photosynthesis under both cover types. The light under the diffuse AR cover was nevertheless much smoother, so the crop seemed to suffer less (lower bud temperatures and less burned leaf tips), and this should provide an explanation for the rest of the extra production. The cover properties did not influence disease development (powdery mildew). The obtained extra production makes the tempered, diffuse glass with Anti Reflection coating on both sides economically feasible [Dutch] Tussen augustus 2010 en september 2011 is bij Wageningen UR Glastuinbouw het effect van diffuus glas, met dubbelzijdige AR coating, op de productie en energiegebruik van roos 'Red Naomi' onderzocht. Onder het diffuse glas werden 5,2% meer bloemtakken geproduceerd, deze rozen waren ook iets langer en zwaarder (6,1% meer versgewicht). Dit verschil kan deels verklaard worden doordat er onder het diffuse glas pas bij hogere stralingsniveau

  13. Anti-reflecting and passivating coatings for silicon solar cells on a basis of SO2 and TiO2 layers

    International Nuclear Information System (INIS)

    Taurbaev, T.I.; Nikulin, V.Eh.; Shorin, V.F.; Topanov, B.G.; Dikhanbaev, K.K.

    2002-01-01

    An analysis of influence of passivating layer on performance of anti-reflection coating of solar cells is carried out. The introduction of passivating SiO 2 layer between a frontal surface of the solar cell and TiO 2 +SiO 2 anti-reflection coating increase total reflection. If a thickness of a passivating layer no more than 20 Angstrom an increase of reflection does not exceed 0.5 %. However, for effective passivation the thickness of the passivating layer has to be within 100-1000 Angstrom region, thus the interference contribution of the passivating layer becomes essential and the AC is necessary to calculate as triple system SiO 2 -TiO 2 -SiO 2 . Such the three layers system ensuring average coefficient of reflection less of 3.5 % in a range 0.4-1.1 μm if the thickness of passivating SiO 2 layer no more 200 Angstrom. For solar cells with passivating SiO 2 layer thickness of 100 Angstrom and protective glass of non-interference thickness the single layer AC from TiO 2 allows to receive average value of reflection coefficient for a spectral range 0.4-1.1 μm no more than 9.5 %. The introduction of two additional layers SiO 2 and TiO 2 allows to reduce this value on 2.0-3.0 %. The comparison of calculation and experimental results is given. (author)

  14. High-etch-rate bottom-antireflective coating and gap-fill materials using dextrin derivatives in via first dual-Damascene lithography process

    Science.gov (United States)

    Takei, Satoshi; Sakaida, Yasushi; Shinjo, Tetsuya; Hashimoto, Keisuke; Nakajima, Yasuyuki

    2008-03-01

    The present paper describes a novel class of bottom antireflective coating (BARC) and gap fill materials using dextrin derivatives. The general trend of interconnect fabrication for such a high performance LSI is to apply cupper (Cu)/ low-dielectric-constant (low-k) interconnect to reduce RC delay. A via-first dual damascene process is one of the most promising processes to fabricate Cu/ low-k interconnect due to its wide miss-alignment margin. The sacrificial materials containing dextrin derivatives under resist for lithography were developed in via-first dual damascene process. The dextrin derivatives in this study was obtained by the esterification of the hydroxyl groups of dextrin resulting in improved solubility in the resist solvents such as propylene glycol monomethylether, propylene glycol monomethylether acetate, and ethyl lactate due to avoid the issue of defects that were caused by incompatability. The etch rate of our developed BARC and gap fill materials using dextrin derivatives was more than two times faster than one of the ArF resists evaluated in a CF4 gas condition using reactive ion etching. The improved etch performance was also verified by comparison with poly(hydroxystyrene), acrylate-type materials and latest low-k materials as a reference. In addition to superior etch performance, these materials showed good resist profiles and via filling performance without voids in via holes.

  15. Improvement in photovoltaic properties of silicon solar cells with a doped porous silicon layer with rare earth (Ce, La) as antireflection coatings

    International Nuclear Information System (INIS)

    Atyaoui, Malek; Dimassi, Wissem; Atyaoui, Atef; Elyagoubi, Jalel; Ouertani, Rachid; Ezzaouia, Hatem

    2013-01-01

    The performance improvement of solar cells due to the formation of a porous silicon layer treated with rare earth (Ce, La) in the n + emitter of silicon n + /p junctions has been investigated. The photovoltaic properties of the cells with and without treatment of the porous silicon layer are compared. From the reflection measurements, it was shown that the cells with treated PS layers have lower reflectivity value compared to cell with untreated PS layer. The main result is that the photovoltaic energy conversion efficiency of solar cells can be enhanced by using the treated porous silicon layers with the rare earth (Ce, La) as anti-reflection coatings. -- Highlights: • The reduction of optical loss in silicon (c-Si) solar cells attracts the attention of many researches to achieve high efficiencies. • To attain this aim, the treated PS layers with rare earth (La, Ce) are suggested to be used as an (ARC) of c-Si solar cell. • The result showed a decrease in the optical losses which can explain the improved photovoltaic properties

  16. Improvement in photovoltaic properties of silicon solar cells with a doped porous silicon layer with rare earth (Ce, La) as antireflection coatings

    Energy Technology Data Exchange (ETDEWEB)

    Atyaoui, Malek, E-mail: atyaoui.malek@yahoo.fr [Laboratoire de Photovoltaïque, Centre de recherches et des technologies de l' energie, technopole de Borj-Cédria, PB:95, Hammam Lif 2050 (Tunisia); Dimassi, Wissem [Laboratoire de Photovoltaïque, Centre de recherches et des technologies de l' energie, technopole de Borj-Cédria, PB:95,Hammam Lif 2050 (Tunisia); Atyaoui, Atef [Laboratoire de traitement des eaux usées, Centre de recherches et des technologies des eaux, technopole de Borj-Cédria, PB: 273, Soliman 8020 (Tunisia); Elyagoubi, Jalel; Ouertani, Rachid; Ezzaouia, Hatem [Laboratoire de Photovoltaïque, Centre de recherches et des technologies de l' energie, technopole de Borj-Cédria, PB:95,Hammam Lif 2050 (Tunisia)

    2013-09-15

    The performance improvement of solar cells due to the formation of a porous silicon layer treated with rare earth (Ce, La) in the n{sup +} emitter of silicon n{sup +}/p junctions has been investigated. The photovoltaic properties of the cells with and without treatment of the porous silicon layer are compared. From the reflection measurements, it was shown that the cells with treated PS layers have lower reflectivity value compared to cell with untreated PS layer. The main result is that the photovoltaic energy conversion efficiency of solar cells can be enhanced by using the treated porous silicon layers with the rare earth (Ce, La) as anti-reflection coatings. -- Highlights: • The reduction of optical loss in silicon (c-Si) solar cells attracts the attention of many researches to achieve high efficiencies. • To attain this aim, the treated PS layers with rare earth (La, Ce) are suggested to be used as an (ARC) of c-Si solar cell. • The result showed a decrease in the optical losses which can explain the improved photovoltaic properties.

  17. Optical properties of the Al2O3/SiO2 and Al2O3/HfO2/SiO2 antireflective coatings

    Science.gov (United States)

    Marszałek, Konstanty; Winkowski, Paweł; Jaglarz, Janusz

    2014-01-01

    Investigations of bilayer and trilayer Al2O3/SiO2 and Al2O3/HfO2/SiO2 antireflective coatings are presented in this paper. The oxide films were deposited on a heated quartz glass by e-gun evaporation in a vacuum of 5 × 10-3 [Pa] in the presence of oxygen. Depositions were performed at three different temperatures of the substrates: 100 °C, 200 °C and 300 °C. The coatings were deposited onto optical quartz glass (Corning HPFS). The thickness and deposition rate were controlled with Inficon XTC/2 thickness measuring system. Deposition rate was equal to 0.6 nm/s for Al2O3, 0.6 nm - 0.8 nm/s for HfO2 and 0.6 nm/s for SiO2. Simulations leading to optimization of the thin film thickness and the experimental results of optical measurements, which were carried out during and after the deposition process, have been presented. The optical thickness values, obtained from the measurements performed during the deposition process were as follows: 78 nm/78 nm for Al2O3/SiO2 and 78 nm/156 nm/78 nm for Al2O3/HfO2/SiO2. The results were then checked by ellipsometric technique. Reflectance of the films depended on the substrate temperature during the deposition process. Starting from 240 nm to the beginning of visible region, the average reflectance of the trilayer system was below 1 % and for the bilayer, minima of the reflectance were equal to 1.6 %, 1.15 % and 0.8 % for deposition temperatures of 100 °C, 200 °C and 300 °C, respectively.

  18. Performance Improvement of GaN-Based Flip-Chip White Light-Emitting Diodes with Diffused Nanorod Reflector and with ZnO Nanorod Antireflection Layer

    Directory of Open Access Journals (Sweden)

    Hsin-Ying Lee

    2014-01-01

    Full Text Available The GaN-based flip-chip white light-emitting diodes (FCWLEDs with diffused ZnO nanorod reflector and with ZnO nanorod antireflection layer were fabricated. The ZnO nanorod array grown using an aqueous solution method was combined with Al metal to form the diffused ZnO nanorod reflector. It could avoid the blue light emitted out from the Mg-doped GaN layer of the FCWLEDs, which caused more blue light emitted out from the sapphire substrate to pump the phosphor. Moreover, the ZnO nanorod array was utilized as the antireflection layer of the FCWLEDs to reduce the total reflection loss. The light output power and the phosphor conversion efficiency of the FCWLEDs with diffused nanorod reflector and 250 nm long ZnO nanorod antireflection layer were improved from 21.15 mW to 23.90 mW and from 77.6% to 80.1% in comparison with the FCWLEDs with diffused nanorod reflector and without ZnO nanorod antireflection layer, respectively.

  19. Comparison of Anti-Reflective Coated and Uncoated Surfaces Figured by Pitch-Polishing and Magneto-Rheological Processes

    International Nuclear Information System (INIS)

    Chow, R.; Thomas, M.D.; Bickel, R.; Taylor, J.R.

    2002-01-01

    When completed, the National Ignition Facility (NIF) will provide laser energies in the Mega-joule range. Successful pulse amplification to these extremely high levels requires that all small optics, found earlier in the beamline, have stringent surface and laser fluence requirements. In addition, they must operate reliably for 30 years constituting hundreds of thousands of shots. As part of the first four beamlines, spherical and aspherical lenses were required for the beam relaying telescopes. The magneto-rheological technique allows for faster and more accurate finishing of aspheres. The spherical and aspherical lenses were final figured using both conventional-pitch polishing processes for high quality laser optics and the magneto-rheological finishing process. The purpose of this paper is to compare the surface properties between these two finishing processes. Some lenses were set aside from production for evaluation. The surface roughness in the mid-frequency range was measured and the scatter was studied. Laser damage testing at 1064 nm (3-ns pulse width) was performed on surfaces in both the uncoated and coated condition.

  20. Simulation and fabrication of SiO{sub 2}/graded-index TiO{sub 2} antireflection coating for triple-junction GaAs solar cells by using the hybrid deposition process

    Energy Technology Data Exchange (ETDEWEB)

    Liu, Jheng-Jie; Ho, Wen-Jeng, E-mail: wjho@ntut.edu.tw; Lee, Yi-Yu; Chang, Chia-Ming

    2014-11-03

    GaAs-based multi-junction solar cells (MJ-SCs) provide a wide solar-energy absorption-band (300–1800 nm), but designing and fabricating a broadband antireflection coating (ARC) are challenging. Because MJ-SCs are typically in a series that connects each subcell, the total output current is limited by the subcell that generates the smallest photocurrent. Thus, the ARC for MJ-SCs must be designed not only to obtain broadband absorption but also to minimize light reflection at the wavelength band of the current-limited cell. This study proposes a broadband SiO{sub 2}/graded-index TiO{sub 2} ARC for improving the current-limited subcell performance by using a hybrid deposition (e-beam evaporation and spin-on coating). A bottom TiO{sub 2} layer and a top SiO{sub 2} layer were deposited through e-beam evaporation, but the middle TiO{sub 2} layer was deposited using spin-on coating because the refractive index values of the TiO{sub 2} films could be tuned by applying the spin speed. Therefore, the graded-index TiO{sub 2} layers were easily obtained using a hybrid deposition method. In addition, a suitable reflectance spectrum of an ARC structure for a middle-cell current-limited triple-junction (3-J) GaAs solar cell was simulated using commercial optical software. The photovoltaic current–voltage and external quantum efficiency (EQE) were measured and compared. The resulting improvements of a short-circuit current of 32.4% and conversion efficiency of 31.8% were attributed to an enhanced EQE of 32.97% as well as a low broadband reflectance exhibited on the middle cell of the 3-J GaAs solar cell with a SiO{sub 2}/graded-index TiO{sub 2} ARC. - Highlights: • A broadband SiO{sub 2}/graded-index TiO{sub 2} ARC obtained by a hybrid deposition • A suitable triple-layer ARC was simulated by a commercial optical software. • Optical reflection, photovoltaic I–V, and EQE of 3-J GaAs solar cell were characterized. • An increased J{sub sc} of 32.4% and an increased

  1. Fluorine Based Superhydrophobic Coatings

    Directory of Open Access Journals (Sweden)

    Jean-Denis Brassard

    2012-05-01

    Full Text Available Superhydrophobic coatings, inspired by nature, are an emerging technology. These water repellent coatings can be used as solutions for corrosion, biofouling and even water and air drag reduction applications. In this work, synthesis of monodispersive silica nanoparticles of ~120 nm diameter has been realized via Stöber process and further functionalized using fluoroalkylsilane (FAS-17 molecules to incorporate the fluorinated groups with the silica nanoparticles in an ethanolic solution. The synthesized fluorinated silica nanoparticles have been spin coated on flat aluminum alloy, silicon and glass substrates. Functionalization of silica nanoparticles with fluorinated groups has been confirmed by Fourier Transform Infrared spectroscopy (FTIR by showing the presence of C-F and Si-O-Si bonds. The water contact angles and surface roughness increase with the number of spin-coated thin films layers. The critical size of ~119 nm renders aluminum surface superhydrophobic with three layers of coating using as-prepared nanoparticle suspended solution. On the other hand, seven layers are required for a 50 vol.% diluted solution to achieve superhydrophobicity. In both the cases, water contact angles were more than 150°, contact angle hysteresis was less than 2° having a critical roughness value of ~0.700 µm. The fluorinated silica nanoparticle coated surfaces are also transparent and can be used as paint additives to obtain transparent coatings.

  2. Laser-based coatings removal

    International Nuclear Information System (INIS)

    Freiwald, J.G.; Freiwald, D.A.

    1995-01-01

    Over the years as building and equipment surfaces became contaminated with low levels of uranium or plutonium dust, coats of paint were applied to stabilize the contaminants in place. Most of the earlier paint used was lead-based paint. More recently, various non-lead-based paints, such as two-part epoxy, are used. For D ampersand D (decontamination and decommissioning), it is desirable to remove the paints or other coatings rather than having to tear down and dispose of the entire building. This report describes the use of pulse-repetetion laser systems for the removal of paints and coatings

  3. Laser-based coatings removal

    Energy Technology Data Exchange (ETDEWEB)

    Freiwald, J.G.; Freiwald, D.A. [F2 Associates, Inc., Albuquerque, NM (United States)

    1995-10-01

    Over the years as building and equipment surfaces became contaminated with low levels of uranium or plutonium dust, coats of paint were applied to stabilize the contaminants in place. Most of the earlier paint used was lead-based paint. More recently, various non-lead-based paints, such as two-part epoxy, are used. For D&D (decontamination and decommissioning), it is desirable to remove the paints or other coatings rather than having to tear down and dispose of the entire building. This report describes the use of pulse-repetetion laser systems for the removal of paints and coatings.

  4. Laser-based coatings removal

    International Nuclear Information System (INIS)

    Freiwald, J.G.; Freiwald, D.

    1995-01-01

    Over the years as building and equipment surfaces became contaminated with low levels of uranium or plutonium dust, coats of paint were applied to stabilize the contaminants in place. Most of the earlier paint used was lead-based paint. More recently, various non-lead-based paints, such as two-part epoxy, are used. For D ampersand D (decontamination and decommissioning), it is desirable to remove the paints or other coatings rather than having to tear down and dispose of the entire building

  5. Silane based coating of aluminium mold

    DEFF Research Database (Denmark)

    2013-01-01

    having at least one closed cavity is provided, at least one surface of the at least one cavity being an aluminium surface coated with a silane based coating layer. The silane based anti-stiction coating improves the anti-stiction properties of the mold which may allow for molding and demolding...... of structures which would otherwise be difficult to mold. The resistance of the coated aluminium mold is significantly improved by applying a silane-based coating layer....

  6. Sub-50-nm self-assembled nanotextures for enhanced broadband antireflection in silicon solar cells.

    Science.gov (United States)

    Rahman, Atikur; Ashraf, Ahsan; Xin, Huolin; Tong, Xiao; Sutter, Peter; Eisaman, Matthew D; Black, Charles T

    2015-01-21

    Materials providing broadband light antireflection have applications as highly transparent window coatings, military camouflage, and coatings for efficiently coupling light into solar cells and out of light-emitting diodes. In this work, densely packed silicon nanotextures with feature sizes smaller than 50 nm enhance the broadband antireflection compared with that predicted by their geometry alone. A significant fraction of the nanotexture volume comprises a surface layer whose optical properties differ substantially from those of the bulk, providing the key to improved performance. The nanotexture reflectivity is quantitatively well-modelled after accounting for both its profile and changes in refractive index at the surface. We employ block copolymer self-assembly for precise and tunable nanotexture design in the range of ~10-70 nm across macroscopic solar cell areas. Implementing this efficient antireflection approach in crystalline silicon solar cells significantly betters the performance gain compared with an optimized, planar antireflection coating.

  7. Fabrication of silicon solar cell with >18% efficiency using spin-on-film processing for phosphorus diffusion and SiO{sub 2}/graded index TiO{sub 2} anti-reflective coating

    Energy Technology Data Exchange (ETDEWEB)

    Lee, Yi-Yu; Ho, Wen-Jeng, E-mail: wjho@ntut.edu.tw; Yeh, Chien-Wu

    2015-11-01

    Highlights: • Employed SOF technology for both phosphorus diffusion and multi-layer ARCs. • Optical properties of TiO{sub 2}, SiO{sub 2}, and SiO{sub 2}/TiO{sub 2}/TiO{sub 2} films are characterized. • Photovoltaic performances of the fabricated solar cells are measured and compared. • An impressive efficiency of 18.25% was obtained by using the SOF processes. - Abstract: This study employed spin-on film (SOF) technology for the fabrication of phosphorus diffusion and multi-layer anti-reflective coatings (ARCs) with a graded index on silicon (Si) wafers. Low cost and high efficiency solar cells are important issues for the operating cost of a photovoltaic system. SOF technology for the fabrication of solar cells can be for the achievement of this goal. This study succeeded in the application of SOF technology in the preparation of both phosphorus diffusion and SiO{sub 2}/graded index TiO{sub 2} ARCs for Si solar cells. Optical properties of TiO{sub 2}, SiO{sub 2}, and multi-layer SiO{sub 2}/TiO{sub 2} deposition by SOF are characterized. Electrical and optical characteristics of the fabricated solar cells are measured and compared. An impressive efficiency of 18.25% was obtained by using the SOF processes.

  8. Superhydrophobic and anti-reflective ZnO nanorod-coated FTO transparent conductive thin films prepared by a three-step method

    Energy Technology Data Exchange (ETDEWEB)

    Li, Bao-jia, E-mail: li_bjia@126.com [School of Materials Science and Engineering, Jiangsu University, Zhenjiang, 212013 (China); Jiangsu Provincial Key Laboratory of Center for Photon Manufacturing Science and Technology, Jiangsu University, Zhenjiang, 212013 (China); Huang, Li-jing; Ren, Nai-fei [Jiangsu Provincial Key Laboratory of Center for Photon Manufacturing Science and Technology, Jiangsu University, Zhenjiang, 212013 (China); School of Mechanical Engineering, Jiangsu University, Zhenjiang, 212013 (China); Kong, Xia; Cai, Yun-long; Zhang, Jie-lu [Jiangsu Tailong Reduction Box Co. Ltd., Taixing, 225400 (China)

    2016-07-25

    A ZnO nanorod-coated FTO film was prepared by sputtering an AZO layer on FTO glass, thermal annealing of the AZO/FTO film, and hydrothermal growth of ZnO nanorods at 70 °C on the annealed AZO/FTO film using zinc foils as zinc source. Two other ZnO nanorod-coated FTO films were also prepared by hydrothermal growths of ZnO nanorods on the FTO glass and the unannealed AZO/FTO film respectively for comparison purpose. The results were observed in detail using X-ray diffraction, scanning electron microscopy, water contact/sliding angle measurement, spectrophotometry and four-point probe measurement. The ZnO nanorods on the annealed AZO/FTO film were found to exhibit denser distribution and better orientation than those on the FTO glass and the unannealed AZO/FTO film. As a result, the ZnO nanorod-coated annealed AZO/FTO film demonstrated superhydrophobicity, high transparency and low reflectance in the visible range. Also this film had the lowest sheet resistance of 4.0 Ω/sq, implying its good electrical conductivity. This investigation provides a valuable reference for developing multifunctional transparent conductive films. - Highlights: • ZnO nanorod-coated annealed AZO/FTO film was obtained by a three-step method. • FTO and unannealed AZO/FTO films were also used as substrates for comparison. • ZnO nanorods on the annealed AZO/FTO film were denser and more vertically-oriented. • The ZnO nanorod-coated annealed AZO/FTO film (Z/TA-FTO) had superhydrophobicity. • The Z/TA-FTO exhibited high transparency, low reflectance and good conductivity.

  9. Y{sub 2}O{sub 3}: Eu{sup 3+}, Tb{sup 3+} spherical particles based anti-reflection and wavelength conversion bi-functional films: Synthesis and application to solar cells

    Energy Technology Data Exchange (ETDEWEB)

    Miao, Hui [School of Physics, Northwest University, Xi’an 710069 (China); National Photoelectric Technology and Functional Materials & Application of Science and Technology International Cooperation Base, Northwest University, Xi’an 710069 (China); Ji, Ruonan [School of Physics, Northwest University, Xi’an 710069 (China); Hu, Xiaoyun, E-mail: hxy3275@nwu.edu.cn [School of Physics, Northwest University, Xi’an 710069 (China); National Photoelectric Technology and Functional Materials & Application of Science and Technology International Cooperation Base, Northwest University, Xi’an 710069 (China); Han, Linzi; Hao, Yuanyuan; Sun, Qian [School of Physics, Northwest University, Xi’an 710069 (China); Zhang, Dekai [School of Physics, Northwest University, Xi’an 710069 (China); National Photoelectric Technology and Functional Materials & Application of Science and Technology International Cooperation Base, Northwest University, Xi’an 710069 (China); Fan, Jun [School of Chemical Engineering, Northwest University, Xi’an 710069 (China); Bai, Jintao [School of Physics, Northwest University, Xi’an 710069 (China); National Photoelectric Technology and Functional Materials & Application of Science and Technology International Cooperation Base, Northwest University, Xi’an 710069 (China); and others

    2015-04-25

    Highlights: • Eu{sup 3+} and Tb{sup 3+} co-doped Y{sub 2}O{sub 3} particles were successfully prepared. The as prepared particles can convert UV region photos to visible photons between 460 nm and 640 nm, which just matched the spectral response of most solar cells. • Y{sub 2}O{sub 3} is not only a good photoluminescence host material, but also it has high corrosion resistivity, thermal stability, and transparency from violet to infrared light. Cooperated with SiO{sub 2} sols, it could realize a better anti-reflection property. • As a proof-of-concept application, the as prepared bi-functional films could effectively improve the photoelectric conversion efficiency by 0.23% compared to pure SiO{sub 2} AR coating film and 0.55% compared to glass. - Abstract: In this study, Eu{sup 3+} and Tb{sup 3+} co-doped Y{sub 2}O{sub 3} particles were prepared via the simple, cost-effective urea homogeneous precipitation method without additives. The chosen particles were added in the SiO{sub 2} sols to get anti-reflection (AR) and wavelength conversion bi-functional films. Careful investigations were carried out to find the optimum preparation conditions and proper morphology. SEM images showed that the particle sizes reduced as metal ion/urea ratio decreased. Additionally, the extracted particles turned from sphere to lamellar type when the deionized water, which was used as solvent, reduced to a certain extent. The mechanisms of the morphology formation and diversification were proposed as well. The as prepared materials can convert UV region photos to visible photons between 460 nm and 640 nm, which just matched the spectral response of most solar cells. The spherical sample showed better luminescence performance than the one with lamellar morphology. In addition, the optical transmittance spectra indicated that the films adding spherical particles had better anti-reflective performance, and the best adding amount was 0.08 g. Finally, As a proof-of-concept application

  10. The amplitude modulation of laser diode emission with antireflection piezo films on mirrors

    International Nuclear Information System (INIS)

    Abrarov, S.M.; Karimov, Kh.S.; Akhmedov, Kh.M.

    2001-01-01

    Present article is devoted to amplitude modulation of laser diode emission with antireflection piezo films on mirrors. The modulator based on laser diode and the emission amplitude modulation of which is performed by electric field impact on antireflection piezo films applied on mirrors was studied.

  11. Development of antireflection coatings with a sup 6 LiF/ sup 6 sup 2 Ni multilayer converter for ultracold neutron detectors

    CERN Document Server

    Maier-Komor, P; Bergmaier, A; Dollinger, G; Paul, S; Schott, W

    2002-01-01

    High efficiency detectors for ultracold neutrons (UCN) are needed at the new high flux neutron source, Forschungsreaktor Muenchen II. In the development described, silicon PIN diodes were chosen to detect the alpha-particles or the tritons created in the reaction sup 6 Li(n,alpha)t. The high reflectance of UCN on sup 6 Li with its positive optical potential must be compensated by a material with negative optical potential. The isotope sup 6 sup 2 Ni was chosen for this. To avoid problems due to chemical reactions of Li with humidity, the compound sup 6 LiF was chosen. One hundred and fifty double layers of sup 6 LiF/ sup 6 sup 2 Ni had to be deposited by physical vapor deposition on silicon PIN diodes which had already been coated with 88 nm approx 77 mu g/cm sup 2 of sup 5 sup 8 Ni for reflection of the UCN. The theoretical optimal thickness of the sup 6 sup 2 Ni layers is 3 nm, and that of sup 6 LiF is 6 nm. Since expensive isotopes were involved, a small source-to-substrate distance had to be used, but wit...

  12. Mechanical comparison of a polymer nanocomposite to a ceramic thin-film anti-reflective filter

    International Nuclear Information System (INIS)

    Druffel, Thad; Geng Kebin; Grulke, Eric

    2006-01-01

    Thin-film filters on optical components have been in use for decades and, for those industries utilizing a polymer substrate, the mismatch in mechanical behaviour has caused problems. Surface damage including scratches and cracks induces haze on the optical filter, reducing the transmission of the optical article. An in-mold anti-reflective (AR) filter incorporating 1/4-wavelength thin films based on a polymer nanocomposite is outlined here and compared with a traditional vacuum deposition AR coating. Nanoindentation and nanoscratch techniques are used to evaluate the mechanical properties of the thin films. Scanning electron microscopy (SEM) images of the resulting indentations and scratches are then compared to the force deflection curves to further explain the phenomena. The traditional coatings fractured by brittle mechanisms during testing, increasing the area of failure, whereas the polymer nanocomposite gave ductile failure with less surface damage

  13. Mechanical comparison of a polymer nanocomposite to a ceramic thin-film anti-reflective filter.

    Science.gov (United States)

    Druffel, Thad; Geng, Kebin; Grulke, Eric

    2006-07-28

    Thin-film filters on optical components have been in use for decades and, for those industries utilizing a polymer substrate, the mismatch in mechanical behaviour has caused problems. Surface damage including scratches and cracks induces haze on the optical filter, reducing the transmission of the optical article. An in-mold anti-reflective (AR) filter incorporating 1/4-wavelength thin films based on a polymer nanocomposite is outlined here and compared with a traditional vacuum deposition AR coating. Nanoindentation and nanoscratch techniques are used to evaluate the mechanical properties of the thin films. Scanning electron microscopy (SEM) images of the resulting indentations and scratches are then compared to the force deflection curves to further explain the phenomena. The traditional coatings fractured by brittle mechanisms during testing, increasing the area of failure, whereas the polymer nanocomposite gave ductile failure with less surface damage.

  14. Lignin based controlled release coatings

    NARCIS (Netherlands)

    Mulder, W.J.; Gosselink, R.J.A.; Vingerhoeds, M.H.; Harmsen, P.F.H.; Eastham, D.

    2011-01-01

    Urea is a commonly used fertilizer. Due to its high water-solubility, misuse easily leads to excess nitrogen levels in the soil. The aim of this research was to develop an economically feasible and biodegradable slow-release coating for urea. For this purpose, lignin was selected as coating

  15. Mo-Si-B-Based Coatings for Ceramic Base Substrates

    Science.gov (United States)

    Perepezko, John Harry (Inventor); Sakidja, Ridwan (Inventor); Ritt, Patrick (Inventor)

    2015-01-01

    Alumina-containing coatings based on molybdenum (Mo), silicon (Si), and boron (B) ("MoSiB coatings") that form protective, oxidation-resistant scales on ceramic substrate at high temperatures are provided. The protective scales comprise an aluminoborosilicate glass, and may additionally contain molybdenum. Two-stage deposition methods for forming the coatings are also provided.

  16. Antireflection coatings on plastics deposited by plasma ...

    Indian Academy of Sciences (India)

    In the ophthalmic industry, plastic lenses are rapidly displacing glass lenses ... Moreover, the plasma polymerization process allows deposition of optical films at room temperature, essential for plastics. ... Bulletin of Materials Science | News.

  17. Bio-Based Coatings for Paper Applications

    Directory of Open Access Journals (Sweden)

    Vibhore Kumar Rastogi

    2015-11-01

    Full Text Available The barrier resistance and wettability of papers are commonly controlled by the application of petroleum-based derivatives such as polyethylene, waxes and/or fluor- derivatives as coating. While surface hydrophobicity is improved by employing these polymers, they have become disfavored due to limitations in fossil-oil resources, poor recyclability, and environmental concerns on generated waste with lack of biodegradation. Alternatively, biopolymers including polysaccharides, proteins, lipids and polyesters can be used to formulate new pathways for fully bio-based paper coatings. However, difficulties in processing of most biopolymers may arise due to hydrophilicity, crystallization behavior, brittleness or melt instabilities that hinder a full exploitation at industrial scale. Therefore, blending with other biopolymers, plasticizers and compatibilizers is advantageous to improve the coating performance. In this paper, an overview of barrier properties and processing of bio-based polymers and their composites as paper coating will be discussed. In particular, recent technical advances in nanotechnological routes for bio-based nano- composite coatings will be summarized, including the use of biopolymer nanoparticles, or nanofillers such as nanoclay and nanocellulose. The combination of biopolymers along with surface modification of nanofillers can be used to create hierarchical structures that enhance hydrophobicity, complete barrier protection and functionalities of coated papers.

  18. Nanocontainer-based corrosion sensing coating

    International Nuclear Information System (INIS)

    Maia, F; Tedim, J; Bastos, A C; Ferreira, M G S; Zheludkevich, M L

    2013-01-01

    The present paper reports on the development of new sensing active coating on the basis of nanocontainers containing pH-indicating agent. The coating is able to detect active corrosion processes on different metallic substrates. The corrosion detection functionality based on the local colour change in active cathodic zones results from the interaction of hydroxide ions with phenolphthalein encapsulated in mesoporous nanocontainers which function as sensing nanoreactors. The mesoporous silica nanocontainers are synthesized and loaded with pH indicator phenolphthalein in a one-stage process. The resulting system is mesoporous, which together with bulkiness of the indicator molecules limits their leaching. At the same time, penetration of water molecules and ions inside the container is still possible, allowing encapsulated phenolphthalein to be sensitive to the pH in the surrounding environment and outperforming systems when an indicator is directly dispersed in the coating layer. The performed tests demonstrate the pH sensitivity of the developed nanocontainers being dispersed in aqueous solutions. The corrosion sensing functionality of the protective coatings with nanocontainers are proven for aluminium- and magnesium-based metallic substrates. As a result, the developed nanocontainers show high potential to be used in a new generation of active protective coatings with corrosion-sensing coatings. (paper)

  19. Carbon nanotube based functional superhydrophobic coatings

    Science.gov (United States)

    Sethi, Sunny

    The main objective of this dissertation is synthesis of carbon nanotube (CNT) based superhydrophobic materials. The materials were designed such that electrical and mechanical properties of CNTs could be combined with superhydrophobicity to create materials with unique properties, such as self-cleaning adhesives, miniature flotation devices, ice-repellant coatings, and coatings for heat transfer furnaces. The coatings were divided into two broad categories based on CNT structure: Vertically aligned CNT arrays (VA coatings) and mesh-like (non-aligned) carbon nanotube arrays (NA coatings). VA coatings were used to create self-cleaning adhesives and flexible field emission devices. Coatings with self cleaning property along with high adhesiveness were inspired from structure found on gecko foot. Gecko foot is covered with thousands of microscopic hairs called setae; these setae are further divided into hundreds of nanometer sized hairs called spatulas. When gecko presses its foot against any surface, these hairs bend and conform to the topology of the surface resulting into very large area of contact. Such large area of intimate contact allows geckos to adhere to surfaces using van der Waals (vdW) interactions alone. VA-CNTs adhere to a variety of surfaces using a similar mechanism. CNTs of suitable diameter could withstand four times higher adhesion force than gecko foot. We found that upon soiling these CNT based adhesives (gecko tape) could be cleaned using a water droplet (lotus effect) or by applying vibrations. These materials could be used for applications requiring reversible adhesion. VA coatings were also used for developing field emission devices. A single CNT can emit electrons at very low threshold voltages. Achieving efficient electron emission on large scale has a lot of challenges such as screening effect, pull-off and lower current efficiency. We have explored the use of polymer-CNT composite structures to overcome these challenges in this work. NA

  20. The role of random nanostructures for the omnidirectional anti-reflection properties of the glasswing butterfly

    Science.gov (United States)

    Siddique, Radwanul Hasan; Gomard, Guillaume; Hölscher, Hendrik

    2015-04-01

    The glasswing butterfly (Greta oto) has, as its name suggests, transparent wings with remarkable low haze and reflectance over the whole visible spectral range even for large view angles of 80°. This omnidirectional anti-reflection behaviour is caused by small nanopillars covering the transparent regions of its wings. In difference to other anti-reflection coatings found in nature, these pillars are irregularly arranged and feature a random height and width distribution. Here we simulate the optical properties with the effective medium theory and transfer matrix method and show that the random height distribution of pillars significantly reduces the reflection not only for normal incidence but also for high view angles.

  1. Two-layer anti-reflection strategies for implant applications

    Science.gov (United States)

    Guerrero, Douglas J.; Smith, Tamara; Kato, Masakazu; Kimura, Shigeo; Enomoto, Tomoyuki

    2006-03-01

    A two-layer bottom anti-reflective coating (BARC) concept in which a layer that develops slowly is coated on top of a bottom layer that develops more rapidly was demonstrated. Development rate control was achieved by selection of crosslinker amount and BARC curing conditions. A single-layer BARC was compared with the two-layer BARC concept. The single-layer BARC does not clear out of 200-nm deep vias. When the slower developing single-layer BARC was coated on top of the faster developing layer, the vias were cleared. Lithographic evaluation of the two-layer BARC concept shows the same resolution advantages as the single-layer system. Planarization properties of a two-layer BARC system are better than for a single-layer system, when comparing the same total nominal thicknesses.

  2. Biomimetic Moth-eye Nanofabrication: Enhanced Antireflection with Superior Self-cleaning Characteristic.

    Science.gov (United States)

    Sun, Jingyao; Wang, Xiaobing; Wu, Jinghua; Jiang, Chong; Shen, Jingjing; Cooper, Merideth A; Zheng, Xiuting; Liu, Ying; Yang, Zhaogang; Wu, Daming

    2018-04-03

    Sub-wavelength antireflection moth-eye structures were fabricated with Nickel mold using Roll-to-Plate (R2P) ultraviolet nanoimprint lithography (UV-NIL) on transparent polycarbonate (PC) substrates. Samples with well replicated patterns established an average reflection of 1.21% in the visible light range, 380 to 760 nm, at normal incidence. An excellent antireflection property of a wide range of incidence angles was shown with the average reflection below 4% at 50°. Compared with the unpatterned ultraviolet-curable resin coating, the resulting sub-wavelength moth-eye structure also exhibited increased hydrophobicity in addition to antireflection. This R2P method is especially suitable for large-area product preparation and the biomimetic moth-eye structure with multiple performances can be applied to optical devices such as display screens, solar cells, or light emitting diodes.

  3. Effects of laser radiation on surfaces and coatings

    International Nuclear Information System (INIS)

    Lowdermilk, W.H.

    1985-01-01

    A summary is given of the principal aspects of laser-induced damage to polished optical surfaces and dielectric, thin-film, high-reflectivity and antireflective coatings. Methods for producing porous antireflective surfaces and coatings and their damage properties are also reviewed. Finally, new areas of basic research to solve current and future problems are addressed

  4. Carbon nanotube-based black coatings

    Science.gov (United States)

    Lehman, J.; Yung, C.; Tomlin, N.; Conklin, D.; Stephens, M.

    2018-03-01

    Coatings comprising carbon nanotubes are very black, that is, characterized by uniformly low reflectance over a broad range of wavelengths from the visible to far infrared. Arguably, there is no other material that is comparable. This is attributable to the intrinsic properties of graphitic material as well as the morphology (density, thickness, disorder, and tube size). We briefly describe a history of other coatings such as nickel phosphorous, gold black, and carbon-based paints and the comparable structural morphology that we associate with very black coatings. The need for black coatings is persistent for a variety of applications ranging from baffles and traps to blackbodies and thermal detectors. Applications for space-based instruments are of interest and we present a review of space qualification and the results of outgassing measurements. Questions of nanoparticle safety depend on the nanotube size and aspect ratio as well as the nature and route of exposure. We describe the growth of carbon nanotube forests along with the catalyst requirements and temperature limitations. We also describe coatings derived from carbon nanotubes and applied like paint. Building the measurement apparatus and determining the optical properties of something having negligible reflectance are challenging and we summarize the methods and means for such measurements. There exists information in the literature for effective media approximations to model the dielectric function of vertically aligned arrays. We summarize this along with the refractive index of graphite from the literature that is necessary for modeling the optical properties. In our experience, the scientific questions can be overshadowed by practical matters, so we provide an appendix of recipes for making as-grown and sprayed coatings along with an example of reflectance measurements.

  5. Antireflection/Passivation Step For Silicon Cell

    Science.gov (United States)

    Crotty, Gerald T.; Kachare, Akaram H.; Daud, Taher

    1988-01-01

    New process excludes usual silicon oxide passivation. Changes in principal electrical parameters during two kinds of processing suggest antireflection treatment almost as effective as oxide treatment in passivating cells. Does so without disadvantages of SiOx passivation.

  6. Research Progress on Fe-based Amorphous Coatings

    Directory of Open Access Journals (Sweden)

    LIANG Xiu-bing

    2017-09-01

    Full Text Available The latest research progresses on Fe-based amorphous coatings were reviewed. The typical alloy system and the classification of Fe-based amorphous coatings were clarified. The status, progress and development of the Fe-based amorphous coatings prepared by thermal spray processing and laser cladding process were discussed. The main mechanical properties and potential applications of the Fe-based amorphous coatings were also described. Furthermore, based on the main problems mentioned above, the future development of the Fe-based amorphous coatings was discussed, including the exploitation preparation technologies of high amorphous content of the Fe-based coatings, the development of the low cost and high performance Fe-based coating alloys system, the broadening application of Fe-based amorphous coatings, and so on.

  7. Thermal insulation coating based on water-based polymer dispersion

    Directory of Open Access Journals (Sweden)

    Panchenko Iuliia

    2018-01-01

    Full Text Available For Russia, due to its long winter period, improvement of thermal insulation properties of envelope structures by applying thermal insulation paint and varnish coating to its inner surface is considered perspective. Thermal insulation properties of such coatings are provided by adding aluminosilicate microspheres and aluminum pigment to their composition. This study was focused on defining the effect of hollow aluminosilicate microspheres and aluminum pigment on the paint thermal insulation coating based on water-based polymer dispersion and on its optimum filling ratio. The optimum filling ratio was determined using the method of critical pigment volume concentration (CPVC. The optimum filling ratio was found equal to 55%.

  8. ZnO/Al{sub 2}O{sub 3} core/shell nanorods array as excellent anti-reflection layers on silicon solar cells

    Energy Technology Data Exchange (ETDEWEB)

    Lung, Chun-Ming; Wang, Wei-Cheng [Department of Materials Science and Engineering, National Taiwan University, No. 1, Sec. 4, Roosevelt Road, Taipei, 10617, Taiwan (China); Chen, Ching-Hsiang [Graduate Institute of Applied Science and Technology, National Taiwan University of Science and Technology, No. 43, Section 4, Keelung Road, Taipei, 106, Taiwan (China); Chen, Liang-Yih, E-mail: sampras@mail.ntust.edu.tw [Department of Chemical Engineering, National Taiwan University of Science and Technology, No. 43, Section 4, Keelung Road, Taipei, 106, Taiwan (China); Chen, Miin-Jang, E-mail: mjchen@ntu.edu.tw [Department of Materials Science and Engineering, National Taiwan University, No. 1, Sec. 4, Roosevelt Road, Taipei, 10617, Taiwan (China)

    2016-09-01

    A simple, low-temperature hydrothermal method and atomic layer deposition (ALD) were used to fabricate ZnO nanostructures as subwavelength-structure antireflection layers (SWS ARLs) on Si solar cells. ZnO seed layers with wafer-scale uniformity were prepared, and ALD was used to reproduce two types of ZnO-based structures, nanorod arrays (NRAs) and nanotip arrays (NTAs). The study examined diammonium phosphate concentrations during growth, conducted simulations based on three-dimensional finite-difference time-domain and reflection analyses, performed X-ray diffractometer, field-emission scanning electron microscope, and high-resolution transmission electron microscope characterizations, measured total reflectance spectra by using a spectrophotometer with integrated spheres, and ran solar simulations to determine the efficiency of the Si solar cells. Coating the ZnO NTAs on the Si solar cells yielded a low total reflectance over a broad band range and produced omnidirectional light scattering on the cells, causing incident light to have a shallow penetration depth near the p–n junction and leading to an increase in short current density ({sub Jsc}). Coating the ZnO NTAs with an Al{sub 2}O{sub 3} shell induced continuous variation in the refractive index, further decreasing the total reflectance to approximately 5.5%, and protected the ZnO NTAs from the harmful acidic environment. Significantly increasing the J{sub sc} and η levels of the Si solar cells, the Al{sub 2}O{sub 3}@ZnO-NTA antireflection structure produced a high efficiency of 17.79%. Its superior performance, including low and wideband reflectance, a low process temperature, and a significant increase in efficiency, indicates the potential of this antireflective structure for enhancing solar cell efficiency in photovoltaic devices. - Highlights: • ZnO nanotip arrays were synthesized by hydrothermal methods as antireflection layer. • The total reflectance is low around 7.8% from 400 nm to 1000

  9. Use of ZnO as antireflective, protective, antibacterial, and biocompatible multifunction nanolayer of thermochromic VO2 nanofilm for intelligent windows

    International Nuclear Information System (INIS)

    Zhou, Huaijuan; Li, Jinhua; Bao, Shanhu; Li, Jian; Liu, Xuanyong; Jin, Ping

    2016-01-01

    Graphical abstract: - Highlights: • A multifunctional VO 2 /ZnO bilayer film is designed and deposited by magnetron sputtering apparatus. • The ZnO top layer can enhance the antireflective, antioxidative and anti-corrosion functions of the VO 2 film. • The ZnO top layer can endow VO 2 film with excellent antibacterial performance. • The ZnO top layer can attenuate the cytotoxicity of VO 2 thin film. - Abstract: A multifunctional VO 2 /ZnO bilayer film is designed and deposited by magnetron sputtering apparatus. The integration of the antireflective, antioxidative and anti-corrosion functions, and antibacterial performance makes the heterostructure film a promising candidate in the energy-saving smart window. The ZnO thin film as the antireflection layer can markedly boost the solar regulation efficiency (ΔT sol ) from 7.7% to 12.2% and possesses excellent luminous transmittance (T lum-L = 50.3%) in the low-temperature semiconductor phase. The ZnO layer as the protection barrier can not only protect VO 2 thin film from oxidation to much toxic V 2 O 5 , but also decrease the release of V ions. Besides, the synergistic effect of releasing killing by Zn 2+ ions and contact killing by ZnO NPs makes ZnO thin film an outstanding antibacterial coating. In terms of the biological safety, ZnO coating with appropriate film thickness can effectively attenuate the cytotoxicity of VO 2 on human HIBEpiC cells. We hope this work can provide new insights for better designing of novel multifunctional VO 2 -based intelligent energy-saving windows.

  10. Adhesion between coating layers based on epoxy and silicone

    DEFF Research Database (Denmark)

    Svendsen, Jacob R.; Kontogeorgis, Georgios; Kiil, Søren

    2007-01-01

    The adhesion between a silicon tie-coat and epoxy primers, used in marine coating systems, has been studied in this work. Six epoxy coatings (with varying chain lengths of the epoxy resins), some of which have shown problems with adhesion to the tie-coat during service life, have been considered....... The experimental investigation includes measurements of the surface tension of the tie-coat and the critical surface tensions of the epoxies, topographic investigation of the surfaces of cured epoxy coatings via atomic force microscopy (AFM), and pull-off tests for investigating the strength of adhesion...... to the silicon/epoxy systems. Calculations for determining the roughness factor of the six epoxy coatings (based on the AFM topographies) and the theoretical work of adhesion have been carried out. The coating surfaces are also characterized based on the van Oss-Good theory. Previous studies on the modulus...

  11. Antireflective surface structures in glass by self-assembly of SiO2 nanoparticles and wet etching.

    Science.gov (United States)

    Maier, Thomas; Bach, David; Müllner, Paul; Hainberger, Rainer; Brückl, Hubert

    2013-08-26

    We describe the fabrication of an antireflective surface structure with sub-wavelength dimensions on a glass surface using scalable low-cost techniques involving sol-gel coating, thermal annealing, and wet chemical etching. The glass surface structure consists of sand dune like protrusions with 250 nm periodicity and a maximum peak-to-valley height of 120 nm. The antireflective structure increases the transmission of the glass up to 0.9% at 700 nm, and the transmission remains enhanced over a wide spectral range and for a wide range of incident angles. Our measurements reveal a strong polarization dependence of the transmission change.

  12. Scratch induced failure of plasma sprayed alumina based coatings

    International Nuclear Information System (INIS)

    Hazra, S; Bandyopadhyay, P.P.

    2012-01-01

    Highlights: ► Scratch induced failure of alumina based coatings including nanostructured is reported. ► Ceramic is deposited on bond coat instead of steel, emulating a realistic situation. ► Lateral force data is supplemented with microscopy to observe coating failure. ► The failure mechanism during scratching has been identified. ► Critical load of failure has been calculated for each bond-top coat combination. -- Abstract: A set of plasma sprayed coatings were obtained from three alumina based top coat and two bond coat powders. Scratch test was undertaken on these coatings, under constant and linearly varying load. Test results include the lateral force data and scanning electron microscope (SEM) images. Failure occurred by large area spallation of the top coat and in most cases tensile cracks appeared on the exposed bond coat. The lateral force showed an increasing trend with an increase in normal load up to a certain point and beyond this, it assumed a steady average value. The locations of coating spallation and occurrence of maximum lateral force did not coincide. A bond coat did not show a significant role in determining the scratch adhesion strength.

  13. Antireflective glass nanoholes on optical lenses.

    Science.gov (United States)

    Lee, Youngseop; Bae, Sang-In; Eom, Jaehyeon; Suh, Ho-Cheol; Jeong, Ki-Hun

    2018-05-28

    Antireflective structures, inspired from moth eyes, are still reserved for practical use due to their large-area nanofabrication and mechanical stability. Here we report an antireflective optical lens with large-area glass nanoholes. The nanoholes increase light transmission due to the antireflective effect, depending on geometric parameters such as fill factor and height. The glass nanoholes of low effective refractive index are achieved by using solid-state dewetting of ultrathin silver film, reactive ion etching, and wet etching. An ultrathin silver film is transformed into nanoholes for an etch mask in reactive ion etching after thermal annealing at a low temperature. Unlike conventional nanopillars, nanoholes exhibit high light transmittance with enhancement of ~4% over the full visible range as well as high mechanical hardness. Also, an antireflective glass lens is achieved by directly employing nanoholes on the lens surface. Glass nanoholes of highly enhanced optical and mechanical performance can be directly utilized for commercial glass lenses in various imaging and lighting applications.

  14. Modelling biocide release based on coating properties

    NARCIS (Netherlands)

    Erich, S.J.F.; Baukh, V.

    2016-01-01

    Growth of micro-organisms on coated substrates is a common problem, since it reduces the performance of materials, in terms of durability as well as aesthetics. In order to prevent microbial growth biocides are frequently added to coatings. Unfortunately, early release of these biocides reduces the

  15. Indoor measurement of angle resolved light absorption by antireflective glass in solar panels

    DEFF Research Database (Denmark)

    Amdemeskel, Mekbib Wubishet; Benatto, Gisele Alves dos Reis; Riedel, Nicholas

    2017-01-01

    measurements with trackers. The experimental results showed optical responses that are stable and suitable for indoor characterization of solar cells. We find the characteristic optical response of six different antireflective glasses, and based on such measurements, we perform PVsyst simulations and present...

  16. Performances and reliability of WC based thermal spray coatings

    International Nuclear Information System (INIS)

    Scrivani, A.; Rosso, M.; Salvarani, L.

    2001-01-01

    Thermal spray processes are used for a lot of traditional and innovative applications and their importance is becoming higher and higher. WC/CoCr based thermal spray coatings represent one of the most important class of coatings that find application in a wide range of industrial sectors. This paper will address a review of current applications and characteristics of this kind of coating. The most important spraying processes, namely HVOF (high velocity oxygen fuel) are examined, the characterization of the coatings from the point of view of corrosion and wear resistance is considered. (author)

  17. TECHNOLOGICAL PECULIARITIES OF THERMAL BARRIER COATINGS BASED ON ZIRCONIUM DIOXIDE

    Directory of Open Access Journals (Sweden)

    V. V. Okovity

    2016-01-01

    Full Text Available A technology for formation of thermal barrier coatings (TBC based on zirconium dioxide has been developed in the paper. The paper investigates structures of phase composition and thermal stability of such developed coatings. Investigation results pertaining to formation of an oxide system ZrO2 – Y2O3, while using plasma spraying and subsequent high-energy processing, which allows to increase resistance of a thermal barrier coating to thermal cycling heat resistance of the coating at temperature of 1100 °C. This leads to longer protection of bottom layer against high-temperature exposure. The methodology is based on complex metallographic, X-ray diffraction and electron microscopy investigations of structural elements in composite plasma coatings of the ZrO2 – Y2O system. Resistance of plasma coatings (Мe – Cr – Al – Y/ZrO2 – Y2O3-type, used as TBC to protect gas turbine engine blades under conditions of frequent thermal cyclings is limited by cleavage of an outer ceramic layer. Structural and electron microprobe investigations have shown that as a result of thermal cycling an outer atmosphere due to porous structure of the ceramic coating layer, migrates to the surface of lower metal coating, causing its oxidation. As a result, the metal-ceramic Al2O3 layer is formed at a metal-ceramic interface and it changes a stress state of the coating that causes a reduction of protective properties. Thus, a high heat resistance of thermal barrier coatings depends on processes occurring at the interface between metal and ceramic coating layers. A laser impact on samples with TBC leads to changes in the structure of the oxide layer of ZrO2 – Y2O3. In this case its initial surface characterized by considerable relief is significantly flattened due to processing and the coating is fractured and it is separated in fragments. As the oxide coating has low thermal conductivity, and the time of laser exposure is about 10–3 sec, a heat flux

  18. Antireflective Boundary Conditions for Deblurring Problems

    Directory of Open Access Journals (Sweden)

    Marco Donatelli

    2010-01-01

    Full Text Available This survey paper deals with the use of antireflective boundary conditions for deblurring problems where the issues that we consider are the precision of the reconstruction when the noise is not present, the linear algebra related to these boundary conditions, the iterative and noniterative regularization solvers when the noise is considered, both from the viewpoint of the computational cost and from the viewpoint of the quality of the reconstruction. In the latter case, we consider a reblurring approach that replaces the transposition operation with correlation. For many of the considered items, the anti-reflective algebra coming from the given boundary conditions is the optimal choice. Numerical experiments corroborating the previous statement and a conclusion section end the paper.

  19. Sea water Corrosion of Nickel based Plasma Spray Coating

    Science.gov (United States)

    Parida, M.; Nanda, S. P.; Bhuyan, S. K.; Mishra, S. C.

    2018-03-01

    Different types of erosion resistant coatings are applied/deposited on aero components, depending on the operating/working temperatures. Nickel based coating are applied on the air craft (compressor) components, which can sustain up to working temperature of 650°C. In the present investigation, to improve the compatibility between substrate (i.e. the machine component) and the top coat, application of bond coat is there. The application of Nickel based coating by thermal plasma spray technique has proven to be a satisfactory means of producing acceptable sealing surface with excellent abradability. Before the corrosion study, coated sample is subjected to hardness, thickness and porosity testing. Hence the result is being evaluated. The corrosion behavior of coating was studied by sea water immersion with a time period of 16 weeks. It is observed that, up to 9 weeks increase in weight of coating occurs in a sharp trend and then takes a decreasing trend. The weight gain of the samples has varied from 37.23% (with one week immersion in sea water) to a maximum of about 64.36% for six weeks immersion. Coating morphology and composition analysis of the coatings are studied using SEM and EDS. This behavior shows adsorption/deposition of the foreign particles with polygonal shape on the coating surface by sea water interaction. Foreign particles with polygonal shape deposited on the coating and with increase in immersion/treatment time, washing out of the deposited materials starts, which reflects the decreasing trend of weight gain of the specimen.

  20. Carbon nanotube-based coatings on titanium

    Indian Academy of Sciences (India)

    Administrator

    mon method is the deposition of bioactive ceramic mate- rials on the metal ... tion of nanoparticle layer, including carbon nanoparti- ... Coatings made of CNTs provide implants with .... reaches composite of CNT built into titanium oxide formed.

  1. Biomimetic nanostructures in ZnS and ZnSe provide broadband anti-reflectivity

    Science.gov (United States)

    Chan, L.; DeCuir, E. A., Jr.; Fu, R.; Morse, D. E.; Gordon, M. J.

    2017-11-01

    Graded-index, moth eye-inspired anti-reflective features were fabricated in ZnS and ZnSe via nanosphere lithography using a Langmuir-Blodgett dip-coating method with plasma-based mask reduction and pattern transfer. Arrays of hexagonally close-packed conical frusta (top diameter = 300 nm, pitch = 690 nm, height = 2800 nm) were realized by isotropic etching (size-reduction) of the colloidal mask with CF4/Ar, followed by pattern transfer into the substrate using CH4/H2 plasma etching. Substantial increases in broadband transmission were achieved across the 2-20 μm range, yielding 23% and 26% single-side transmission improvement, and 92% and 88% absolute double-side transmission for ZnS and ZnSe, respectively, in excellent agreement with finite difference time domain (FDTD) optical simulations. Experimental differences in direct versus total transmission, and the general fall off of transmission at short wavelengths, were attributed to diffuse forward scattering and diffractive effects, as predicted by far-field scattering patterns using FDTD. The fabrication method presented can be used to enhance efficiency for multiple IR applications by minimizing reflective losses, while offering the further advantages of scalability and low cost.

  2. Development of Aloe vera based edible coating for tomato

    Science.gov (United States)

    Athmaselvi, K. A.; Sumitha, P.; Revathy, B.

    2013-12-01

    The effect of formulated Aloe vera based edible coating on mass loss, colour, firmness, pH, acidity, total soluble solid, ascorbic acid and lycopene on the coated tomato was investigated. The tomato in control showed a rapid deterioration with an estimated shelf life period of 19 days, based on the mass loss, colour changes, accelerated softening and ripening. On the contrary, the coating on tomatoes delayed the ripening and extended the shelf life up to 39 days. The physiological loss in weight was 7.6 and 15.1%, firmness was 36 and 46.2 N on 20th day for control and coated tomatoes, respectively. From the results, it was concluded that the use of Aloe vera based edible coating leads to increased tomato shelf-life.

  3. Model-based analysis of thermal insulation coatings

    DEFF Research Database (Denmark)

    Kiil, Søren

    2014-01-01

    Thermal insulation properties of coatings based on selected functional filler materials are investigated. The underlying physics, thermal conductivity of a heterogeneous two-component coating, and porosity and thermal conductivity of hollow spheres (HS) are quantified and a mathematical model for...

  4. Antifungal Paper Based on a Polyborneolacrylate Coating

    Directory of Open Access Journals (Sweden)

    Jiangqi Xu

    2018-04-01

    Full Text Available Paper documents and products are very susceptible to microbial contamination and damage. Fungi are mainly responsible for those biodeterioration processes. Traditional microbicidal strategies constitute a serious health risk even when microbes are dead. Ideal methods should not be toxic to humans and should have no adverse effects on paper, but should own a broad spectrum, good chemical stability and low cost. In this work, we utilize an advanced antimicrobial strategy of surface stereochemistry by applying a coating of a shallow layer of polyborneolacrylate (PBA, resulting in the desired antifungal performance. The PBA-coated paper is challenged with the most common air-borne fungi growing on paper, Aspergillus niger and Penicillium sp. Ten percent by weight of the coating concentration or a 19-μm infiltration of PBA is sufficient to keep the paper spotless. The PBA coating also exhibits significant inhibition of spores’ germination. After PBA coating, both physicochemical properties (paper whiteness, pH, mechanical strength and inking performance display only slight changes, which are acceptable for general utilization. This PBA coating method is nontoxic, rapid and cost-effective, thus demonstrating great potential for applications in paper products.

  5. Environmentally friendly hybrid coatings for corrosion protection: silane based pre-treatments and nanostructured waterborne coatings

    OpenAIRE

    Fedel, Michele

    2009-01-01

    This thesis considers a nanotechnology approach based on the production of metals pre-treatments and organic coatings (a complete protection system at all) designed from the nanoscale. The final aim is to develop protection systems with improved corrosion protection properties and a low environmental impact. In particular, multifunctional silane hybrid molecules were used to design sol-gel pre-treatments for metals and to modify the inner structure of UV curable waterborne organic coatings...

  6. Fabrication and performance of polymer-nanocomposite anti-reflective thin films deposited by RIR-MAPLE

    Science.gov (United States)

    Singaravelu, S.; Mayo, D. C.; Park, H. K.; Schriver, K. E.; Klopf, J. M.; Kelley, M. J.; Haglund, R. F.

    2014-07-01

    Design of polymer anti-reflective (AR) optical coatings for plastic substrates is challenging because polymers exhibit a relatively narrow range of refractive indices. Here, we report synthesis of a four-layer AR stack using hybrid polymer:nanoparticle materials deposited by resonant infrared matrix-assisted pulsed laser evaporation. An Er:YAG laser ablated frozen solutions of a high-index composite containing TiO2 nanoparticles and poly(methyl-methacrylate) (PMMA), alternating with a layer of PMMA. The optimized AR coatings, with thicknesses calculated using commercial software, yielded a coating for polycarbonate with transmission over 97 %, scattering nanocomposite.

  7. A study of the anti-reflection efficiency of natural nano-arrays of varying sizes

    International Nuclear Information System (INIS)

    Sun Mingxia; Liang Aiping; Zheng Yongmei; Watson, Gregory S; Watson, Jolanta A

    2011-01-01

    The dependence of optical reflectivity and wettability on the surface topography of 32 species of cicada wing membranes has been investigated using UV-visible spectrophotometry, contact angle measurements and environmental scanning electron microscopy. The nanoscale hexagonally close packed protrusions have been shown to exhibit an anti-reflection and in some cases an anti-wetting function. The parameters of the structures were measured to be 77-148 nm in diameter, 44-117 nm in spacing and 159-481 nm in height. The transmittance spectrum and static contact angles were measured. At a wavelength range of 500-2500 nm, only minor differences in the anti-reflection performance were observed for each cicada species ascribed to the mechanism of impedance matching between cuticle and air. The transmittance properties of cicada wings were altered successfully through the scanning probe microscope-based manipulation by reducing the protrusion height via the contact mode. A near linear dependence was found between a decrease in protuberance height and a resulting increase in reflectance intensity. A diversity of wettability was observed with contact angles varying from 56.5 0 to 146.0 0 . Both effects of anti-reflection and wettability are dependent on the height of protrusions. The anti-reflection is insensitive when the wavelength is larger than the lateral feature size of the nanostructure. The stronger hydrophobic properties are generally associated with a larger diameter, closer spacing and greater height of protrusions when the wing membrane is intact.

  8. Analysis of an anti-reflecting nanowire transparent electrode for solar cells

    Science.gov (United States)

    Zhao, Zhexin; Wang, Ken Xingze; Fan, Shanhui

    2017-03-01

    Transparent electrodes are an important component in many optoelectronic devices, especially solar cells. In this paper, we investigate a nanowire transparent electrode that also functions as an anti-reflection coating for silicon solar cells, taking into account the practical constraints that the electrode is typically encapsulated and needs to be in electric contact with the semiconductor. Numerical simulations show that the electrode can provide near-perfect broadband anti-reflection over much of the frequency range above the silicon band gap for both polarizations while keeping the sheet resistance sufficiently low. To provide insights into the physics mechanism of this broadband anti-reflection, we introduce a generalized Fabry-Perot model, which captures the effects of the higher order diffraction channels as well as the modification of the reflection coefficient of the interface introduced by the nanowires. This model is validated using frequency-domain electromagnetic simulations. Our work here provides design guidelines for nanowire transparent electrode in a device configuration that is relevant for solar cell applications.

  9. Crosslinkable coatings from phosphorylcholine-based polymers.

    Science.gov (United States)

    Lewis, A L; Cumming, Z L; Goreish, H H; Kirkwood, L C; Tolhurst, L A; Stratford, P W

    2001-01-01

    2-Methacryloyloxyethyl phosphorylcholine (MPC) was synthesised and then used in the preparation of crosslinked polymer membranes with lauryl methacrylate, hydroxypropyl methacrylate and trimethoxysilylpropyl methacrylate (crosslinker) comonomers. Some physical aspects of the membrane properties were evaluated in order to establish the basis for the synthesis of a series of post-crosslinkable polymers. These materials were made by copolymerisation of the constituent monomers via a free radical method, and characterised using NMR, FT-IR, viscometry and elemental analysis. The optimum crosslink density and conditions required for curing coatings of these polymers were investigated using atomic force microscopy (AFM) and showed the inclusion of 5 mol% silyl crosslinking agent to be ideal. A nanoindentation technique was employed to determine if the coating developed elasticity upon crosslinking. The biological properties of the coatings were evaluated using a variety of protein adsorption assays and blood contacting experiments, and an enzyme immunoassay was developed to detect E. coli in order to assess the level of bacterial adhesion to these biomaterials. Polymers of this type were shown to be very useful as coating materials for improving the biocompatibility of, or reducing the levels of adherent bacteria to medical devices.

  10. Emerging Nanotechnology-based Corrosion Control Coatings

    Science.gov (United States)

    2009-02-01

    Carbon black Calcium carbonate Carbon nanotubes Cerium oxide Dendrimers, hyperbranched and supramolecules Indium... Microcapsule with Bisphenol A epoxy Microcapsule with Ketimine O O O O O O O H O n Selected SEM images of various microcapsules SEM and optical...microscopy images of cross-section of self-healing coating Microcapsule rupture and healing agent release is triggered by: T> Tm

  11. Optical Fiber Sensors Based on Nanoparticle-Embedded Coatings

    Directory of Open Access Journals (Sweden)

    Aitor Urrutia

    2015-01-01

    Full Text Available The use of nanoparticles (NPs in scientific applications has attracted the attention of many researchers in the last few years. The use of NPs can help researchers to tune the physical characteristics of the sensing coating (thickness, roughness, specific area, refractive index, etc. leading to enhanced sensors with response time or sensitivity better than traditional sensing coatings. Additionally, NPs also offer other special properties that depend on their nanometric size, and this is also a source of new sensing applications. This review focuses on the current status of research in the use of NPs within coatings in optical fiber sensing. Most used sensing principles in fiber optics are briefly described and classified into several groups: absorbance-based sensors, interferometric sensors, fluorescence-based sensors, fiber grating sensors, and resonance-based sensors, among others. For each sensor group, specific examples of the utilization of NP-embedded coatings in their sensing structure are reported.

  12. Multifunctional high-reflective and antireflective layer systems with easy-to-clean properties

    International Nuclear Information System (INIS)

    Gloess, D.; Frach, P.; Gottfried, C.; Klinkenberg, S.; Liebig, J.-S.; Hentsch, W.; Liepack, H.; Krug, M.

    2008-01-01

    High-reflective (HR) and even more antireflective (AR) layer systems are in use for widespread applications. Multifunctional layer systems providing high optical functionality with an easy-to-clean or a self-cleaning behaviour would be preferable for many applications to avoid soiling of the surface. In this paper, the feasibility of fabrication by highly productive pulse magnetron sputtering in an in-line coating plant is investigated. Easy-to-clean properties are achieved by a top layer of photocatalytic and photoinduced hydrophilic TiO 2 . Multifunctional HR layer systems were successfully deposited on glass and polyethylene terephthalate (PET) substrates at a low deposition temperature of 150 deg. C, demonstrating the possibility of coating certain polymer materials. Double-sided multifunctional AR layer systems with a single-sided photoinduced hydrophilic TiO 2 top coating have a resulting reflectivity of about 3% and transmittance of about 97% in the visible range of light

  13. Thermal oxidation of tungsten-based sputtered coatings

    International Nuclear Information System (INIS)

    Louro, C.; Cavaleiro, A.

    1997-01-01

    The effect of the addition of nickel, titanium, and nitrogen on the air oxidation behavior of W-based sputtered coatings in the temperature range 600 to 800 C was studied. In some cases these additions significantly improved the oxidation resistance of the tungsten coatings. As reported for bulk tungsten, all the coatings studied were oxidized by layers following a parabolic law. Besides WO 3 and WO x phases detected in all the oxidized coatings, TiO 2 and NiWO 4 were also detected for W-Ti and W-Ni films, respectively. WO x was present as an inner protective compact layer covered by the porous WO 3 oxide. The best oxidation resistance was found for W-Ti and W-N-Ni coatings which also presented the highest activation energies (E a = 234 and 218 kJ/mol, respectively, as opposed to E a ∼ 188 kJ/mol for the other coatings). These lower oxidation weight gains were attributed to the greater difficulty of the inward diffusion of oxygen ions for W-Ti films, owing to the formation of fine particles of TiO 2 , and the formation of the external, more protective layer of NiWO 4 for W-N-Ni coatings

  14. Characterization of zeolite-based coatings for adsorption heat pumps

    CERN Document Server

    Freni, Angelo; Bonaccorsi, Lucio; Chmielewski, Stefanie; Frazzica, Andrea; Calabrese, Luigi; Restuccia, Giovanni

    2015-01-01

    This book proposes a radically new approach for characterizing thermophysical and mechanical properties of zeolite-based adsorbent coatings for Adsorptive Heat Transformers (AHT). It presents a developed standard protocol for the complete characterization of advanced coated adsorbers. Providing an in-depth analysis of the different procedures necessary for evaluating the performance of adsorbers, it also presents an analysis of their stability under the hydrothermal and mechanical stresses during their entire life cycle. Adsorptive Heat Transformers (AHT), especially adsorption chillers and

  15. Corrosion Behavior of Titanium Based Ceramic Coatings Deposited on Steels

    OpenAIRE

    Ali, Rania

    2016-01-01

    Titanium based ceramic films are increasingly used as coating materials because of their high hardness, excellent wear resistance and superior corrosion resistance. Using electrochemical and spectroscopic techniques, the electrochemical properties of different coatings deposited on different steels under different conditions were examined in this study. Thin films of titanium nitride (TiN), titanium diboride (TiB2), and titanium boronitride with different boron concentrations (TiBN-1&2) w...

  16. Oxidation resistance coating for niobium base structural composites

    International Nuclear Information System (INIS)

    Tabaru, T.; Shobu, K.; Kim, J.H.; Hirai, H.; Hanada, S.

    2003-01-01

    Oxidation behavior of Al-rich Mo(Si,Al) 2 base alloys, which is a candidate material for the oxidation resistance coating on Nb base structural composites, were investigated by thermogravimetry. The Mo(Si,Al) 2 base alloys containing Mo 5 (Si,Al) 3 up to about 10 vol% exhibits excellent oxidation resistance at temperatures ranging from 780 to 1580 K, particularly at 1580 K due to continuous Al 2 O 3 layer development. To evaluate the applicability of the Mo(Si,Al) 2 base coating, plasma spraying on Nb base composites were undertaken. However, interface reaction layer was found to form during the following heat treatment. Preparation of Mo(Si,Al) 2 /Al 2 O 3 /Nb layered structures via powder metallurgical process was attempted to preclude diffusion reaction between coating and substrate. (orig.)

  17. Enzyme-based antifouling coatings: a review

    DEFF Research Database (Denmark)

    Olsen, Stefan Møller; Pedersen, Leif Toudal; Laursen, M.H.

    2007-01-01

    A systematic overview is presented of the literature that reports the antifouling (AF) protection of underwater structures via the action of enzymes. The overall aim of this review is to assess the state of the art of enzymatic AF technology, and to highlight the obstacles that have to be overcome...... for successful development of enzymatic AF coatings. The approaches described in the literature are divided into direct and indirect enzymatic AF, depending on the intended action of the enzymes. Direct antifouling is used when the enzymes themselves are active antifoulants. Indirect antifouling refers...

  18. Durability of Bricks Coated with Red mud Based Geopolymer Paste

    Science.gov (United States)

    Singh, Smita; Basavanagowda, S. N.; Aswath, M. U.; Ranganath, R. V.

    2016-09-01

    The present study is undertaken to assess the durability of concrete blocks coated with red mud - fly ash based geopolymer paste. Concrete blocks of size 200 x 200 x 100mm were coated with geopolymer paste synthesized by varying the percentages of red mud and fly ash. Uncoated concrete blocks were also tested for the durability for comparison. In thermal resistance test, the blocks were subjected to 600°C for an hour whereas in acid resistance test, they were kept in 5% sulphuric acid solution for 4 weeks. The specimens were thereafter studied for surface degradation, strength loss and weight loss. Pastes with red mud percentage greater than 50% developed lot of shrinkage cracks. The blocks coated with 30% and 50% red mud paste showed better durability than the other blocks. The use of blocks coated with red mud - fly ash geopolymer paste improves the aesthetics, eliminates the use of plaster and improves the durability of the structure.

  19. Zr-based conversion coatings for multi-metal substrates

    NARCIS (Netherlands)

    Cerezo Palacios, J.M.

    2015-01-01

    In this PhD work, a new surface treatment based on the application of Zr-based conversion coatings by immersion in a Cu containing Zr-based conversion solution was investigated as a replacement of the traditional phosphating process for the automotive industry. Nowadays most of the cars are made of

  20. Selectively coated high efficiency glazing for solar-thermal flat-plate collectors

    International Nuclear Information System (INIS)

    Ehrmann, N.; Reineke-Koch, R.

    2012-01-01

    In order to increase the efficiency of solar-thermal flat-plate collectors at temperatures above 100 °C or with low solar irradiation, we implement a double glazing with a low-emitting (low-e) coating on the inner pane to improve the insulation of the transparent cover. Since commercially available low-e glazing provides only insufficient solar transmittance for the application in thermal flat-plate collectors we are developing a sputter-deposited low e-coating system based on transparent conductive oxides which provides a high solar transmittance of 85% due to additional antireflective coatings and the use of low-iron glass substrates. Durability tests of the developed coating system show that our low e-coating system is well suitable even at high temperatures, humidity and condensation.

  1. Corrosion performance of some titanium-based hard coatings

    International Nuclear Information System (INIS)

    Matthes, B.; Broszeit, E.; Aromaa, J.; Ronkainen, H.; Hannula, S.P.; Leyland, A.; Matthews, A.

    1991-01-01

    Tools and machine parts which could benefit from wear-resistant titanium-based hard films are often subject to corrosive environments. Physically vapour-deposited coatings frequently exhibit porosity and even small defects, which can cause rapid local corrosion of the substrate material; there is therefore a requirement for dense and chemically inert coatings. This paper presents corrosion data for titanium-based hard coatings such as TiN, (Ti, Al)N, Ti(B, N) and TiB 2 and also for multilayered structures where additional aluminium-based insulating surface layers (AlN and Al 2 O 3 ) were deposited. The corrosion resistance and porosity of the films were analysed by electrochemical techniques. The degree of metallic bonding can play a significant role in influencing the corrosion resistance of refractory transition-metal-based ceramic coatings. Here we demonstrate that, under potentiodynamic corrosion test conditions, resistance to corrosive attack was relatively poor for TiB 2 , better for (Ti, Al)N and Ti(B, N) and best for TiN. It is also shown that applying the additional protective aluminium-based insulating surface layers on the coating can further improve corrosion resistance. (orig.)

  2. Effect of Dipping and Vacuum Impregnation Coating Techniques with Alginate Based Coating on Physical Quality Parameters of Cantaloupe Melon.

    Science.gov (United States)

    Senturk Parreidt, Tugce; Schmid, Markus; Müller, Kajetan

    2018-04-01

    Edible coating based on sodium alginate solution was applied to fresh-cut cantaloupe melon by dipping and vacuum impregnation coating methods. One aim of this work is to produce more technical information concerning these conventional and novel coating processes. For this purpose, the effect of various coating parameters (dipping time, draining time, time length of the vacuum period, vacuum pressure, atmospheric restoration time) with several levels on physical quality parameters (percentage of weight gain, color, and texture) of noncoated and coated samples were determined in order to define adequate coating process parameters to achieve a successful coating application. Additionally, the effects of dipping and vacuum impregnation processes were compared. Both processes improved the firmness of the melon pieces. However, vacuum impregnation application had higher firmness and weight gain results, and had significant effect (P coating technique and the parameters used significantly affect the physical quality characteristics of coated food products. The work presented produced more technical information concerning dipping and vacuum impregnation coating techniques, along with evaluating the effects of various coating parameters with several levels. The results revealed that vacuum impregnation technique is a successful coating method; however the effects should be carefully assessed for each product. © 2018 Institute of Food Technologists®.

  3. Optically transparent, superhydrophobic methyltrimethoxysilane based silica coatings without silylating reagent

    International Nuclear Information System (INIS)

    Kavale, Mahendra S.; Mahadik, D.B.; Parale, V.G.; Wagh, P.B.; Gupta, Satish C.; Rao, A.Venkateswara; Barshilia, Harish C.

    2011-01-01

    The superhydrophobic surfaces have drawn lot of interest, in both academic and industries because of optically transparent, adherent and self-cleaning behavior. Surface chemical composition and morphology plays an important role in determining the superhydrophobic nature of coating surface. Such concert of non-wettability can be achieved, using surface modifying reagents or co-precursor method in sol-gel process. Attempts have been made to increase the hydrophobicity and optical transparency of methyltrimethoxysilane (MTMS) based silica coatings using polymethylmethacrylate (PMMA) instead of formal routes like surface modification using silylating reagents. The optically transparent, superhydrophobic uniform coatings were obtained by simple dip coating method. The molar ratio of MTMS:MeOH:H 2 O was kept constant at 1:5.63:1.58, respectively with 0.5 M NH 4 F as a catalyst and the weight percent of PMMA varied from 1 to 8. The hydrophobicity of silica coatings was analyzed by FTIR and contact angle measurements. These substrates exhibited 91% optical transmittance as compared to glass and water drop contact angle as high as 171 ± 1 deg. The effect of humidity on hydrophobic nature of coating has been studied by exposing these films at relative humidity of 90% at constant temperature of 30 deg. C for a period of 45 days. The micro-structural studies carried out by transmission electron microscopy (TEM).

  4. Review of Research Work on Ti-BASED Composite Coatings

    Science.gov (United States)

    Gabbitas, Brian; Salman, Asma; Zhang, Deliang; Cao, Peng

    The service life of industrial components is limited predominantly by Chemical corrosion/mechanical wear. The project is concerned with the investigation of the capability of Ti(Al,O)/Al2O3 coatings to improve the service life of tool steel (H13) used for dies in aluminium high pressure die casting. This paper gives a general review on the research work conducted at the University of Waikato on producing and evaluating the titanium/alumina based composite coatings. The powder feedstocks for making the composite coatings were produced by high energy mechanical milling of a mixture of Al and TiO2 powders in two different molar ratios followed by a thermal reaction process. The feedstocks were then thermally sprayed using a high velocity air-fuel (HVAF) technique on H13 steel substrates to produce a Ti(Al,O)/Al2O3 composite coatings. The performance of the coating was assessed in terms of thermal shock resistance and reaction kinetics with molten aluminium. The composite powders and coatings were characterized using scanning electron microscopy (SEM), optical microscopy and X-ray diffractometry (XRD).

  5. Antibacterial property of fabrics coated by magnesium-based brucites

    Energy Technology Data Exchange (ETDEWEB)

    Wang, Ying; Sha, Lin; Zhao, Jiao; Li, Qian; Zhu, Yimin, E-mail: ntp@dlmu.edu.cn; Wang, Ninghui

    2017-04-01

    Highlights: • Magnesium-based antibacterial agents composited by brucites with different particle sizes were proposed for the first time. • The coating process for making antibacterial fabrics was easy to operate and apply in industrial application. • The materials used in the antibacterial fabrics were environmental-friendly and cost-effective. • Reduction percentage of as-prepared antibacterial fabrics against E. coli and S. aureus reached to 96.6%, 100% respectively. • The antibacterial fabrics attained excellent washing durability. - Abstract: A kind of environmental-friendly magnesium-based antibacterial agent was reported for the first time, which was composited by brucites with different particle sizes. The antibacterial fabrics were produced by coating the magnesium-based antibacterial agents on the 260T polyester pongee fabrics with waterborne polyurethane. The coating process was simple, low-cost, and harmless to human health and environment. Characteristics of the antibacterial agents and fabrics were studied by particulate size distribution analyzer (PSDA), X-ray diffraction (XRD), and scanning electron microscopy (SEM). The results demonstrated that the coating layer was covered tightly on the fabrics and compositing of different particles by a certain proportion made full filling of the coating layer. Meanwhile, compositing did not change the structure of brucites. The antibacterial fabrics presented strong antibacterial properties against Escherichia coli (E. coli) and Staphylococcus aureus (S. aureus), with the reduction percentage of 96.6% and 100%, respectively, and the antibacterial fabrics attained excellent washing durability.

  6. Flagellin based biomimetic coatings: From cell-repellent surfaces to highly adhesive coatings.

    Science.gov (United States)

    Kovacs, Boglarka; Patko, Daniel; Szekacs, Inna; Orgovan, Norbert; Kurunczi, Sandor; Sulyok, Attila; Khanh, Nguyen Quoc; Toth, Balazs; Vonderviszt, Ferenc; Horvath, Robert

    2016-09-15

    Biomimetic coatings with cell-adhesion-regulating functionalities are intensively researched today. For example, cell-based biosensing for drug development, biomedical implants, and tissue engineering require that the surface adhesion of living cells is well controlled. Recently, we have shown that the bacterial flagellar protein, flagellin, adsorbs through its terminal segments to hydrophobic surfaces, forming an oriented monolayer and exposing its variable D3 domain to the solution. Here, we hypothesized that this nanostructured layer is highly cell-repellent since it mimics the surface of the flagellar filaments. Moreover, we proposed flagellin as a carrier molecule to display the cell-adhesive RGD (Arg-Gly-Asp) peptide sequence and induce cell adhesion on the coated surface. The D3 domain of flagellin was replaced with one or more RGD motifs linked by various oligopeptides modulating flexibility and accessibility of the inserted segment. The obtained flagellin variants were applied to create surface coatings inducing cell adhesion and spreading to different levels, while wild-type flagellin was shown to form a surface layer with strong anti-adhesive properties. As reference surfaces synthetic polymers were applied which have anti-adhesive (PLL-g-PEG poly(l-lysine)-graft-poly(ethylene glycol)) or adhesion inducing properties (RGD-functionalized PLL-g-PEG). Quantitative adhesion data was obtained by employing optical biochips and microscopy. Cell-adhesion-regulating coatings can be simply formed on hydrophobic surfaces by using the developed flagellin-based constructs. The developed novel RGD-displaying flagellin variants can be easily obtained by bacterial production and can serve as alternatives to create cell-adhesion-regulating biomimetic coatings. In the present work, we show for the first time that. Copyright © 2016 Acta Materialia Inc. Published by Elsevier Ltd. All rights reserved.

  7. Impedance spectroscopy of heterojunction solar cell a-SiC/c-Si with ITO antireflection film investigated at different temperatures

    International Nuclear Information System (INIS)

    Šály, V; Pern, M; Janíček, F; Mikolášek, M; Packa, J; Huran, J

    2017-01-01

    Progressive smart photovoltaic technologies including heterostructures a-SiC/c-Si with ITO antireflection film are one of the prospective replacements of conventional photovoltaic silicon technology. Our paper is focused on the investigation of heterostructures a-SiC/c-Si provided with a layer of ITO (indium oxide/tin oxide 90/10 wt.%) which acts as a passivating and antireflection coating. Prepared photovoltaic cell structure was investigated at various temperatures and the influence of temperature on its operation was searched. The investigation of the dynamic properties of heterojunction PV cells was carried out using impedance spectroscopy. The equivalent AC circuit which approximates the measured impedance data was proposed. Assessment of the influence of the temperature on the operation of prepared heterostructure was carried out by analysis of the temperature dependence of AC equivalent circuit elements. (paper)

  8. Impedance spectroscopy of heterojunction solar cell a-SiC/c-Si with ITO antireflection film investigated at different temperatures

    Science.gov (United States)

    Šály, V.; Perný, M.; Janíček, F.; Huran, J.; Mikolášek, M.; Packa, J.

    2017-04-01

    Progressive smart photovoltaic technologies including heterostructures a-SiC/c-Si with ITO antireflection film are one of the prospective replacements of conventional photovoltaic silicon technology. Our paper is focused on the investigation of heterostructures a-SiC/c-Si provided with a layer of ITO (indium oxide/tin oxide 90/10 wt.%) which acts as a passivating and antireflection coating. Prepared photovoltaic cell structure was investigated at various temperatures and the influence of temperature on its operation was searched. The investigation of the dynamic properties of heterojunction PV cells was carried out using impedance spectroscopy. The equivalent AC circuit which approximates the measured impedance data was proposed. Assessment of the influence of the temperature on the operation of prepared heterostructure was carried out by analysis of the temperature dependence of AC equivalent circuit elements.

  9. Questionable effects of antireflective coatings on inefficiently cooled solar cells

    DEFF Research Database (Denmark)

    Akhmatov, Vladislav; Galster, Georg; Larsen, Esben

    1998-01-01

    of the output power and efficiency curves throughout the day the coherence between technical parameters of the solar cells and the climate in the operation region is observed and examined. It is shown how the drop in output power around noon can be avoided by fitting technical parameters of the solar cells......A model for temperature effects in p-n junction solar cells is introduced. The temperature of solar cells and the losses in the solar cell junction region caused by elevating temperature are discussed. The model developed is examined for low-cost silicon solar cells. In order to improve the shape...

  10. Broadband antireflection nanodome structures on SiC substrate

    DEFF Research Database (Denmark)

    Ou, Yiyu; Zhu, Xiaolong; Møller, Uffe Visbech

    2013-01-01

    Nanodome structures are demonstrated on the SiC substrate by using nanosphere lithography and dry etching. Significant surface antireflection has been observed over a broad spectral range from 400 nm to 1600 nm....

  11. Porous Nanomaterials for Ultrabroadband Omnidirectional Anti-Reflection Surfaces with Applications in High Concentration Photovoltaics

    KAUST Repository

    Yao, Yuan

    2016-12-06

    Materials for nanoporous coatings that exploit optimized chemistries and self-assembly processes offer capabilities to reach ≈98% transmission efficiency and negligible scattering losses over the broad wavelength range of the solar spectrum from 350 nm to 1.5 μm, on both flat and curved glass substrates. These nanomaterial anti-reflection coatings also offer wide acceptance angles, up to ±40°, for both s- and p-polarization states of incident light. Carefully controlled bilayer films have allowed for the fabrication of dual-sided, gradient index profiles on plano-convex lens elements. In concentration photovoltaics platforms, the resultant enhancements in the photovoltaics efficiencies are ≈8%, as defined by experimental measurements on systems that use microscale triple-junction solar cells. These materials and their applications in technologies that require control over interface reflections have the potential for broad utility in imaging systems, photolithography, light-emitting diodes, and display technologies.

  12. Solar Thermal AIR Collector Based on New Type Selective Coating

    Directory of Open Access Journals (Sweden)

    Musiy, R.Y.

    2014-01-01

    Full Text Available Based on the best for optical performance and selective coating solar thermal air collector, which operates by solar power on the principle of simultaneous ventilation and heating facilities, is designed. It can be used for vacation homes, museums, wooden churches, warehouses, garages, houses, greenhouses etc.

  13. Quantitative analysis of silica aerogel-based thermal insulation coatings

    DEFF Research Database (Denmark)

    Kiil, Søren

    2015-01-01

    containing intact hollow glass or polymer spheres showed that silica aerogel particles are more efficient in an insulation coating than hollow spheres. In a practical (non-ideal) comparison, the ranking most likely cannot be generalized. A parameter study demonstrates how the model can be used, qualitatively......A mathematical heat transfer model for a silica aerogel-based thermal insulation coating was developed. The model can estimate the thermal conductivity of a two-component (binder-aerogel) coating with potential binder intrusion into the nano-porous aerogel structure. The latter is modelled using...... a so-called core–shell structure representation. Data from several previous experimental investigations with silica aerogels in various binder matrices were used for model validation. For some relevant cases with binder intrusion, it was possible to obtain a very good agreement between simulations...

  14. Self-organized antireflection CuIn(S,Se)_2 nano-protrusions on flexible substrates by ion erosion based on CuInS_2 nanocrystal precursor inks

    International Nuclear Information System (INIS)

    Yen, Yu-Ting; Wang, Yi-Chung; Chen, Chia-Wei; Tsai, Hung-Wei; Chen, Yu-Ze; Hu, Fan; Chueh, Yu-Lun

    2015-01-01

    Highlights: • CuIn(S,Se)_2 nano-protrusions were demonstrated on 36-cm"2 flexible substrates. • Nano-protrusions were created by ion erosion on selenized CuInS_2 nanocrystal precursor inks. • Tilt orientations and remarkable anti-reflectance characteristics of nano-protrusions can be precisely controlled. - Abstract: In this work, an approach to achieve surface nano-protrusions on a chalcopyrite CuIn(S,Se)_2 thin film was demonstrated. Home-made CuInS_2 nanocrystals with average diameter of 20 nm were prepared and characterized. By applying ion erosion process on the CuIn(S,Se)_2 film, large-area self-aligned nano-protrusions can be formed. Interestingly, the process can be applied on flexible substrate where the CuIn(S,Se)_2 film remains intact with no visible cracking after several bending tests. In addition, reflectance spectra reveal the extraordinary anti-reflectance characteristics of nano-protrusions on the CuIn(S,Se)_2 film with the incident light from 350 to 2000 nm. A 36-cm"2 CuIn(S,Se)_2 film with nano-protrusions on flexible molybdenum foil substrate has been demonstrated, which demonstrated the feasibility of developing low cost with a high optical absorption CuIn(S,Se)_2 flexible thin film.

  15. 3-D Printed Anti-Reflection Structures for the Terahertz Region

    Science.gov (United States)

    Bomba, Jarosław; Suszek, Jarosław; Makowski, Michał; Sobczyk, Artur; Sypek, Maciej

    2018-01-01

    Terahertz radiation has a growing number of applications in material characterization, where spectral fingerprinting and diffractive effects are the carriers of information. On the other hand, electromagnetic waves in the range of millimeters exhibit strong unwanted specular reflections, resulting in uncontrolled interferences. This problem is especially disturbing in the goniometric time-domain spectroscopy (TDS) configuration, where angular distribution of the field modified by the sample is altered by unwanted reflections. For this reason, low-cost anti-reflection layers are desired. Here, we present a simple way of designing and manufacturing one-sided and two-sided anti-reflection polyamide layers for the THz range. The structures were fabricated using 3-D printers based on selective laser sintering. We demonstrate experimentally in the goniometric time-domain spectroscopy the significant reduction of wavelength-dependent oscillations in Fabry-Perot configuration in the range between 0.1 and 0.3 THz. We also examine the influence of the anti-reflection layers on the distribution of THz energy in reflected, transmitted, and diffracted fields.

  16. A bioplastic-based seed coating improves seedling growth and reduces production of coated seed dust. Journal of Crop Improvement

    Science.gov (United States)

    Although recently introduced, film-coating of agronomic seeds is now widely accepted in modern agriculture as an effective technology for protecting germinating seeds and seedlings. These experiments explored the possibility of using a bioplastic-based formulation to film-coat corn (maize) and cano...

  17. Lab Coats or Trench Coats? Detective Sleuthing as an Alternative to Scientifically Based Research in Indigenous Educational Communities

    Science.gov (United States)

    Kaomea, Julie

    2013-01-01

    Amidst late 19th-century efforts to emphasize modern medicine's transition to a more scientific approach, physicians seeking to represent themselves as scientists began wearing white laboratory coats. Today educational researchers are likewise urged to don metaphorical white coats as scientifically based research is held up as the cure-all for our…

  18. Key Durability Issues with Mullite-Based Environmental Barrier Coatings for Si-Based Ceramics

    Science.gov (United States)

    Lee, Kang N.

    2000-01-01

    Plasma-sprayed mullite (3Al2O3.2SiO2) and mullite/yttria-stabilized-zirconia (YSZ) dual layer coatings have been developed to protect silicon -based ceramics from environmental attack. Mullite-based coating systems show excellent durability in air. However, in combustion environments, corrosive species such as molten salt or water vapor penetrate through cracks in the coating and attack the Si-based ceramics along the interface. Thus the modification of the coating system for enhanced crack-resistance is necessary for long-term durability in combustion environments. Other key durability issues include interfacial contamination and coating/substrate bonding. Interfacial contamination leads to enhanced oxidation and interfacial pore formation, while a weak coating/substrate bonding leads to rapid attack of the interface by corrosive species, both of which can cause a premature failure of the coating. Interfacial contamination can be minimized by limiting impurities in coating and substrate materials. The interface may be modified to improve the coating/substrate bond.

  19. Optical thin films and coatings from materials to applications

    CERN Document Server

    Flory, Francois

    2013-01-01

    Optical coatings, including mirrors, anti-reflection coatings, beam splitters, and filters, are an integral part of most modern optical systems. This book provides an overview of thin film materials, the properties, design and manufacture of optical coatings and their use across a variety of application areas.$bOptical coatings, including mirrors, anti-reflection coatings, beam splitters, and filters, are an integral part of most modern optical systems. Optical thin films and coatings provides an overview of thin film materials, the properties, design and manufacture of optical coatings and their use across a variety of application areas. Part one explores the design and manufacture of optical coatings. Part two highlights unconventional features of optical thin films including scattering properties of random structures in thin films, optical properties of thin film materials at short wavelengths, thermal properties and colour effects. Part three focusses on novel materials for optical thin films and coatings...

  20. Influence of coating quality on the service life of land-based gas turbine blades

    Energy Technology Data Exchange (ETDEWEB)

    Cheruvu, N.S. [Southwest Research Institute, San Antonio (United States)

    2007-06-15

    The land-based gas turbine blades operate at severe operating conditions: higher metal temperatures and stresses, and severe duty cycles. Metallic coatings with or without a top ceramic coating have been used to protect the turbine blades. The durability of the coating system is one of the prime life-limiting factors of modem gas turbine blades. The quality of the coating plays a critical role on the coating life. This paper discusses the failure mechanisms of the coatings and describes how the quality of the coating affects the service life of a gas turbine blade. A few case studies are presented in the paper. (orig.)

  1. Simple, Fast, and Cost-Effective Fabrication of Wafer-Scale Nanohole Arrays on Silicon for Antireflection

    Directory of Open Access Journals (Sweden)

    Di Di

    2014-01-01

    Full Text Available A simple, fast, and cost-effective method was developed in this paper for the high-throughput fabrication of nanohole arrays on silicon (Si, which is utilized for antireflection. Wafer-scale polystyrene (PS monolayer colloidal crystal was developed as templates by spin-coating method. Metallic shadow mask was prepared by lifting off the oxygen etched PS beads from the deposited chromium film. Nanohole arrays were fabricated by Si dry etching. A series of nanohole arrays were fabricated with the similar diameter but with different depth. It is found that the maximum depth of the Si-hole was determined by the diameter of the Cr-mask. The antireflection ability of these Si-hole arrays was investigated. The results show that the reflection decreases with the depth of the Si-hole. The deepest Si-hole arrays show the best antireflection ability (reflection 600 nm, which was about 28 percent of the nonpatterned silicon wafer’s reflection. The proposed method has the potential for high-throughput fabrication of patterned Si wafer, and the low reflectivity allows the application of these wafers in crystalline silicon solar cells.

  2. THE STRUCTURE AND PROPERTIES OF COMPOSITE LASER CLAD COATINGS WITH Ni BASED MATRIX WITH WC PARTICLES

    Directory of Open Access Journals (Sweden)

    Zita Iždinská

    2010-09-01

    Full Text Available In this work, the influence of the processing conditions on the microstructure and abrasive wear behavior of composite laser clad coatings with Ni based matrix reinforced with 50% WC particles is analyzed. Composite powder was applied in the form of coatings onto a mild steel substrate (Fe–0.17% C by different laser powers and cladding speeds. The microstructure of the coatings was analyzed by scanning electron microscopy (SEM. Tribological properties of coatings were evaluated by pin-on-disc wear test. It appeared that the hardness of the matrix of composite coatings decreases with increasing cladding speed. However, wear resistance of composite coatings with decreasing hardness of Ni based matrix increases. Significantly enhanced wear resistance of WC composite coatings in comparison with Ni based coatings is attributed to the hard phase structures in composite coatings.

  3. Tailored Aluminium based Coatings for Optical Appearance and Corrosion Resistance

    DEFF Research Database (Denmark)

    Aggerbeck, Martin

    potential differences in the microstructure, and protection from the network of the Al3Ti phases precipitated during the heat treatment. Laser surface cladding of aluminium containing up to 20 wt. % Ti6Al4V were studied focusing on the microstructure and the alkaline corrosion properties. Due......The current project investigated the possibility of designing aluminium based coatings focusing on the effect of composition and surface finish on the optical appearance and on the alkaline corrosion properties using titanium as the main alloying element. The main results and discussions...... that the roughness after etching increases with higher amounts of alloying elements (especially iron and silicon). Proper polishing requires some alloy hardness, while alloy purity is required for a glossy appearance after anodisation. Magnetron sputtered aluminium based coatings containing up to 18 wt. % titanium...

  4. Polarized BRDF for coatings based on three-component assumption

    Science.gov (United States)

    Liu, Hong; Zhu, Jingping; Wang, Kai; Xu, Rong

    2017-02-01

    A pBRDF(polarized bidirectional reflection distribution function) model for coatings is given based on three-component reflection assumption in order to improve the polarized scattering simulation capability for space objects. In this model, the specular reflection is given based on microfacet theory, the multiple reflection and volume scattering are given separately according to experimental results. The polarization of specular reflection is considered from Fresnel's law, and both multiple reflection and volume scattering are assumed depolarized. Simulation and measurement results of two satellite coating samples SR107 and S781 are given to validate that the pBRDF modeling accuracy can be significantly improved by the three-component model given in this paper.

  5. Niobium based coatings for dental implants

    International Nuclear Information System (INIS)

    Ramirez, G.; Rodil, S.E.; Arzate, H.; Muhl, S.; Olaya, J.J.

    2011-01-01

    Niobium based thin films were deposited on stainless steel (SS) substrates to evaluate them as possible biocompatible surfaces that might improve the biocompatibility and extend the life time of stainless steel dental implants. Niobium nitride and niobium oxide thin films were deposited by reactive unbalanced magnetron sputtering under standard deposition conditions without substrate bias or heating. The biocompatibility of the surfaces was evaluated by testing the cellular adhesion and viability/proliferation of human cementoblasts during different culture times, up to 7 days. The response of the films was compared to the bare substrate and pieces of Ti6Al4V; the most commonly used implant material for orthopedics and osteo-synthesis applications. The physicochemical properties of the films were evaluated by different means; X-ray diffraction, Rutherford backscattering spectroscopy and contact angle measurements. The results suggested that the niobium oxide films were amorphous and of stoichiometric Nb 2 O 5 (a-Nb 2 O 5 ), while the niobium nitride films were crystalline in the FCC phase (c-NbN) and were also stoichiometric with an Nb to N ratio of one. The biological evaluation showed that the biocompatibility of the SS could be improved by any of the two films, but neither was better than the Ti6Al4V alloy. On the other hand, comparing the two films, the c-NbN seemed to be a better surface than the oxide in terms of the adhesion and proliferation of human cemetoblasts.

  6. High performance bio-based thermosets for composites and coatings

    Science.gov (United States)

    Paramarta, Adlina Ambeg

    In the recent decade, there has been increasing interest in using renewable feedstocks as chemical commodities for composites and coatings application. Vegetable oils are promising renewable resources due to their wide availability with affordable cost. In fact, the utilization of vegetable oils to produce composite and coatings products has been around for centuries; linseed oil was widely used for wide variety of paints. However, due to its chemical structure, the application of vegetable oils for high-performance materials is limited; and thus chemical modification is necessary. One of the modification approaches is by substituting the glycerol core in the triglycerides with sucrose to form sucrose esters of vegetable oil fatty acids, in which this resin possesses a higher number of functional group per molecule and a more rigid core. In this research, thermosets of highly functionalized sucrose esters of vegetable oils were developed. Two crosslinking methods of epoxidized surcrose soyate (ESS) resins were explored: direct polymerization with anhydride moieties for composite applications and Michael-addition reaction of acrylated-epoxidized sucrose soyate (AESS) for coatings applications. In the first project, it was shown that the reaction kinetics, thermal and mechanical properties of the materials can be tuned by varying the molar ratio between the epoxide and anhydride, plus the type and amount of catalyst. Furthermore, the toughness properties of the ESS-based thermosets can be improved by changing the type of anhydride crosslinkers and incorporating secondary phase rubbers. Then, in the second system, the epoxy functionality in the ESS was converted into acrylate group, which then crosslinked with amine groups through the Michael-addition reaction to produce coatings systems. The high number of functional groups and the fast reactivity of the crosslinker results in coatings that can be cured at ambient temperature, yet still possess moderately high glass

  7. Niobium based coatings for dental implants

    Energy Technology Data Exchange (ETDEWEB)

    Ramirez, G., E-mail: enggiova@hotmail.com [Instituto de Investigaciones en Materiales, Universidad Nacional Autonoma de Mexico, Circuito Exterior s/n, CU, Mexico D.F. 04510 (Mexico); Facultad de Quimica, Departamento de Ingenieria Quimica, Universidad Nacional Autonoma de Mexico, Mexico D.F. 04510 (Mexico); Rodil, S.E. [Instituto de Investigaciones en Materiales, Universidad Nacional Autonoma de Mexico, Circuito Exterior s/n, CU, Mexico D.F. 04510 (Mexico); Arzate, H. [Laboratorio de Biologia Celular y Molecular, Facultad de Odontologia, Universidad Nacional Autonoma de Mexico, CU, Mexico D.F. 04510 (Mexico); Muhl, S. [Instituto de Investigaciones en Materiales, Universidad Nacional Autonoma de Mexico, Circuito Exterior s/n, CU, Mexico D.F. 04510 (Mexico); Olaya, J.J. [Unidad de Materiales, Departamento de Ingenieria Mecanica y Mecatronica, Universidad Nacional de Colombia, Cra. 30 45-03 Bogota (Colombia)

    2011-01-15

    Niobium based thin films were deposited on stainless steel (SS) substrates to evaluate them as possible biocompatible surfaces that might improve the biocompatibility and extend the life time of stainless steel dental implants. Niobium nitride and niobium oxide thin films were deposited by reactive unbalanced magnetron sputtering under standard deposition conditions without substrate bias or heating. The biocompatibility of the surfaces was evaluated by testing the cellular adhesion and viability/proliferation of human cementoblasts during different culture times, up to 7 days. The response of the films was compared to the bare substrate and pieces of Ti6Al4V; the most commonly used implant material for orthopedics and osteo-synthesis applications. The physicochemical properties of the films were evaluated by different means; X-ray diffraction, Rutherford backscattering spectroscopy and contact angle measurements. The results suggested that the niobium oxide films were amorphous and of stoichiometric Nb{sub 2}O{sub 5} (a-Nb{sub 2}O{sub 5}), while the niobium nitride films were crystalline in the FCC phase (c-NbN) and were also stoichiometric with an Nb to N ratio of one. The biological evaluation showed that the biocompatibility of the SS could be improved by any of the two films, but neither was better than the Ti6Al4V alloy. On the other hand, comparing the two films, the c-NbN seemed to be a better surface than the oxide in terms of the adhesion and proliferation of human cemetoblasts.

  8. Coatings and Tints of Spectacle Lenses

    Directory of Open Access Journals (Sweden)

    H. Zeki Büyükyıldız

    2012-10-01

    Full Text Available Spectacle lenses are made of mineral or organic (plastic materials. Various coatings and tints are applied to the spectacle lenses according to the characteristic of the lens material, and for the personal needs and cosmetic purpose. The coatings may be classified in seven groups: 1 Anti-reflection coatings, 2 Hard coatings, 3 Clean coat, 4 Mirror coatings, 5 Color tint coating (one of coloring processes, 6 Photochromic coating (one of photochromic processes, and 7 Anti-fog coatings. Anti-reflection coatings reduce unwanted reflections from the lens surfaces and increase light transmission. Hard coatings are applied for preventing the plastic lens surface from scratches and abrasion. Hard coatings are not required for the mineral lenses due to their hardness. Clean coat makes the lens surface smooth and hydrophobic. Thus, it prevents the adherence of dust, tarnish, and dirt particles on the lens surface. Mirror coatings are applied onto the sunglasses for cosmetic purpose. Color tinted and photochromic lenses are used for sun protection and absorption of the harmful UV radiations. Anti-fog coatings make the lens surface hydrophilic and prevent the coalescence of tiny water droplets on the lens surface that reduces light transmission. (Turk J Ophthalmol 2012; 42: 359-69

  9. Corrosion behaviour and galvanic coupling with steel of Al-based coating alternatives to electroplated cadmium

    Energy Technology Data Exchange (ETDEWEB)

    Fasuba, O.A.; Yerokhin, A., E-mail: A.Yerokhin@sheffield.ac.uk; Matthews, A.; Leyland, A.

    2013-08-15

    The galvanic corrosion behaviour of bare steel coupled to steel with an Al–Zn flake inorganic spin coating, an Al-based slurry sprayed coating, an arc sprayed Al coating and electroplated cadmium has been investigated. The sacrificial and galvanic behaviour of the coatings was studied in 3.5 wt. % NaCl solution using open-circuit potential, potentiodynamic polarisation and electrochemical noise measurements. The coatings were characterised by scanning electron microscopy, energy dispersive X-ray spectroscopy and X-ray diffraction. Experimental results showed that the Al-based slurry sprayed coating exhibited an open-circuit potential closer to the steel substrate than other coatings, as well as a low corrosion current density and a more positive corrosion potential. In terms of the galvanic suitability of the investigated coatings for the steel substrate, both the Al–Zn flake inorganic spin coating and the Al-based slurry sprayed coating show low galvanic current, in comparison with the arc sprayed Al coating and electroplated cadmium. This behaviour confirms their superior cathodic protection capability and galvanic compatibility over other coatings tested. Electrochemical noise measurements provide accurate information on the coatings' galvanic behaviour, which can be complimented by the data obtained from superposition of potentiodynamic corrosion scans of the coating and bare steel, provided that the corrosion potential difference between the two materials does not exceed 300 mV. - Highlights: • Al-based slurry coating has best galvanic compatibility with steel. • Mg, Cr, P in Al-based slurry coating reinforce its corrosion resistance. • Ennoblement of Al–Zn flake coating compromises its cathodic protection. • Poor corrosion behaviour of arc sprayed Al coating caused by rough morphology. • Electrochemical noise provides adequate estimates of galvanic behaviour.

  10. Method of coating an iron-based article

    Science.gov (United States)

    Magdefrau, Neal; Beals, James T.; Sun, Ellen Y.; Yamanis, Jean

    2016-11-29

    A method of coating an iron-based article includes a first heating step of heating a substrate that includes an iron-based material in the presence of an aluminum source material and halide diffusion activator. The heating is conducted in a substantially non-oxidizing environment, to cause the formation of an aluminum-rich layer in the iron-based material. In a second heating step, the substrate that has the aluminum-rich layer is heated in an oxidizing environment to oxidize the aluminum in the aluminum-rich layer.

  11. Effective antireflection properties of porous silicon nanowires for photovoltaic applications

    KAUST Repository

    Najar, Adel

    2013-01-01

    Porous silicon nanowires (PSiNWs) have been prepared by metal-assisted chemical etching method on the n-Si substrate. The presence of nano-pores with pore size ranging between 10-50nm in SiNWs was confirmed by electron tomography (ET) in the transmission electron microscope (TEM). The PSiNWs give strong photoluminescence peak at red wavelength. Ultra-low reflectance of <5% span over wavelength 250 nm to 1050 nm has been measured. The finite-difference time-domain (FDTD) method has been employed to model the optical reflectance for both Si wafer and PSiNWs. Our calculation results are in agreement with the measured reflectance from nanowires length of 6 µm and 60% porosity. The low reflectance is attributed to the effective graded index of PSiNWs and enhancement of multiple optical scattering from the pores and nanowires. PSiNW structures with low surface reflectance can potentially serve as an antireflection layer for Si-based photovoltaic devices.

  12. Highly efficient catalytic systems based on Pd-coated microbeads

    Science.gov (United States)

    Lim, Jin Hyun; Cho, Ahyoung; Lee, Seung Hwan; Park, Bumkyo; Kang, Dong Woo; Koo, Chong Min; Yu, Taekyung; Park, Bum Jun

    2018-01-01

    The efficiency of two prototype catalysis systems using palladium (Pd)-coated microparticles was investigated with regard to the recovery and recyclability of the catalytic particles. One such system was the interface-adsorption method, in which polymer particles coated with Pd nanoparticles strongly and irreversibly attach to the oil-water interface. Due to the irreversible adsorption of the catalytic particles to the interface, particle loss was completely prevented while mixing the aqueous solution and while collecting the products. The other system was based on the magnetic field-associated particle recovery method. The use of polymeric microparticles containing Pd nanoparticles and magnetite nanoparticles accelerated the sedimentation of the particles in the aqueous phase by applying a strong magnetic field, consequently suppressing drainage of the particles from the reactor along the product stream. Upon multiple runs of the catalytic reactions, it was found that conversion does not change significantly, demonstrating the excellent recyclability and performance efficiency in the catalytic processes.

  13. High performance coated board inspection system based on commercial components

    CERN Document Server

    Barjaktarovic, M; Radunovic, J

    2007-01-01

    This paper presents a vision system for defect (fault) detection on a coated board developed using three industrial firewire cameras and a PC. Application for image processing and system control was realized with the LabView software package. Software for defect detection is based on a variation of the image segmentation algorithm. Standard steps in image segmentation are modified to match the characteristics of defects. Software optimization was accomplished using SIMD (Single Instruction Multiple Data) technology available in the Intel Pentium 4 processors that provided real time inspection capability. System provides benefits such as: improvement in production process, higher quality of delivered coated board and reduction of waste. This was proven during successful exploitation of the system for more than a year.

  14. One-Pot Fabrication of Antireflective/Antibacterial Dual-Function Ag NP-Containing Mesoporous Silica Thin Films.

    Science.gov (United States)

    Wang, Kaikai; He, Junhui

    2018-04-04

    Thin films that integrate antireflective and antibacterial dual functions are not only scientifically interesting but also highly desired in many practical applications. Unfortunately, very few studies have been devoted to the preparation of thin films with both antireflective and antibacterial properties. In this study, mesoporous silica (MSiO 2 ) thin films with uniformly dispersed Ag nanoparticles (Ag NPs) were prepared through a one-pot process, which simultaneously shows high transmittance, excellent antibacterial activity, and mechanical robustness. The optimal thin-film-coated glass substrate demonstrates a maximum transmittance of 98.8% and an average transmittance of 97.1%, respectively, in the spectral range of 400-800 nm. The growth and multiplication of typical bacteria, Escherichia coli ( E. coli), were effectively inhibited on the coated glass. Pencil hardness test, tape adhesion test, and sponge washing test showed favorable mechanical robustness with 5H pencil hardness, 5A grade adhesion, and functional durability of the coating, which promises great potential for applications in various touch screens, windows for hygiene environments, and optical apparatuses for medical uses such as endoscope, and so on.

  15. Fabrication and performance of polymer-nanocomposite anti-reflective thin films deposited by RIR-MAPLE

    Energy Technology Data Exchange (ETDEWEB)

    Singaravelu, S.; Mayo, D. C.; Park, H-. K.; Schriver, K. E.; Klopf, John M. [W& M, JLAB; Kelley, Michael J. [W& M; Haglund, R. F. [VANDERBILT

    2014-07-01

    Design of polymer anti-reflective (AR) optical coatings for plastic substrates is challenging because polymers exhibit a relatively narrow range of refractive indices. Here, we report synthesis of a four-layer AR stack using hybrid polymer: nanoparticle materials deposited by resonant infrared matrix-assisted pulsed laser evaporation. An Er: YAG laser ablated frozen solutions of a high-index composite containing TiO2 nanoparticles and poly(methylmethacrylate) (PMMA), alternating with a layer of PMMA. The optimized AR coatings, with thicknesses calculated using commercial software, yielded a coating for polycarbonate with transmission over 97 %, scattering <3 %, and a reflection coefficient below 0.5 % across the visible range, with a much smaller number of layers than would be predicted by a standard thin film calculation. The TiO2 nanoparticles contribute more to the enhanced refractive index of the high-index layers than can be accounted for by an effective medium model of the nanocomposite.

  16. An Antireflective Nanostructure Array Fabricated by Nanosilver Colloidal Lithography on a Silicon Substrate

    Directory of Open Access Journals (Sweden)

    Park Seong-Je

    2010-01-01

    Full Text Available Abstract An alternative method is presented for fabricating an antireflective nanostructure array using nanosilver colloidal lithography. Spin coating was used to produce the multilayered silver nanoparticles, which grew by self-assembly and were transformed into randomly distributed nanosilver islands through the thermodynamic action of dewetting and Oswald ripening. The average size and coverage rate of the islands increased with concentration in the range of 50–90 nm and 40–65%, respectively. The nanosilver islands were critically affected by concentration and spin speed. The effects of these two parameters were investigated, after etching and wet removal of nanosilver residues. The reflection nearly disappeared in the ultraviolet wavelength range and was 17% of the reflection of a bare silicon wafer in the visible range.

  17. Palladium coated fibre Bragg grating based hydrogen sensor

    International Nuclear Information System (INIS)

    Kasinathan, M.; Sosamma, S.; Kishore, S.; Elumalai, V.; Krishnan, R.; Babu Rao, C.; Dash, Sitaram; Murali, N.; Jayakumar, T.

    2011-01-01

    Detection of steam generator leaks in fast nuclear reactors is carried out by monitoring hydrogen in argon cover-gas. Hydrogen released during sodium cleaning of fast reactor components is required to be monitored. Hydrogen sensors with good sensitivity, stability and response time are required for all the above applications. We report a new type of hydrogen sensor with a Fibre Bragg Grating (FBG) coated with palladium thin film which is used to detect the leak of hydrogen gas in the Steam Generator (SG) module of the Fast Breeder Reactor (FBR). If water leaks into sodium, it results in sodium-water reaction. In this reaction hydrogen and sodium hydroxide are formed. Due to the explosive risk of hydrogen system, hydrogen sensors are of great interest in this case. It is known that hydrogen forms an explosive mixture with air once its concentration exceeds beyond the explosion limit of four percent. The advantages of FBG based hydrogen sensor over the other hydrogen sensors are its inherent property of safety from sparking, immunity to ambient electromagnetic interference. The sensing mechanism in this device is based on mechanical strain that is induced in the palladium coating when it absorbs hydrogen. This process physically stretches the grating and causes the grating period and grating's refractive index, to change. The Bragg wavelength shift is directly proportional to the strain induced and can be directly related to the percentage of hydrogen exposure. The online monitoring of palladium thin film coating on FBG is carried out and recorded the wavelength change and strain induced on the FBG. A hydrogen sensor set up have been fabricated which consists of SS vessel of capacity 10 litres, provided with pressure gauge, Argon filling line with a valve, Hydrogen injection line with flange, a vent line with valve and Hydrogen sensor fixing point. The Palladium coated FBG based Hydrogen sensor is tested in this experimental facility in the exposure of hydrogen in

  18. Asymmetric electrochemical supercapacitor, based on polypyrrole coated carbon nanotube electrodes

    International Nuclear Information System (INIS)

    Su, Y.; Zhitomirsky, I.

    2015-01-01

    Highlights: • Polypyrrole (PPy) coated multiwalled carbon nanotubes (MWCNT) were prepared. • New method is based on the use of new electrochemically active dopants for PPy. • The dopans provided dispersion of MWCNT and promoted PPy coating formation. • Symmetric PPy–MWCNT supercapacitors showed high capacitance and low resistance. • Asymmetric PPy–MWCNT/VN–MWCNT devices and modules allowed larger voltage window. - Abstract: Conductive polypyrrole (PPy) polymer – multiwalled carbon nanotubes (MWCNT) composites were synthesized using sulfanilic acid azochromotrop (SPADNS) and sulfonazo III sodium salt (CHR-BS) as anionic dopants for chemical polymerization of PPy. The composites were tested for application in electrodes of electrochemical supercapacitors (ES). Sedimentation tests, electrophoretic deposition experiments and Fourier transform infrared spectroscopy (FTIR) investigations showed that strong adsorption of anionic CHR-BS on MWCNT provided MWCNT dispersion. The analysis of scanning and transmission electron microscopy data demonstrated that the use of CHR-BS allowed the formation of PPy coatings on MWCNT. As a result, the composites, prepared using CHR-BS, showed higher capacitance, compared to the composites, prepared using SPADNS. The electrodes, containing MWCNT, coated with PPy showed a capacitance of 179 F g −1 for active mass loading of 10 mg cm −2 , good capacitance retention at scan rates in the range of 2–100 mV s −1 and excellent cyclic stability. Asymmetric ES devices, containing positive PPy–MWCNT electrodes and negative vanadium nitride (VN)–MWCNT electrodes showed significant improvement in energy storage performance, compared to the symmetric ES due to the larger voltage window. The low impedance and high capacitance of the individual cells paved the way to the development of modules with higher voltage, which showed good electrochemical performance

  19. MECHANICAL PROPERTIES AND CORROSION PROTECTION OF CARBON STEEL COATED WITH AN EPOXY BASED POWDER COATING CONTAINING MONTMORILONITE FUNCTIONALIZED WITH SILANE

    OpenAIRE

    Paula Tibola Bertuoli; Veronica Perozzo Frizzo; Diego Piazza; Lisete Cristine Scienza; Ademir José Zattera

    2014-01-01

    In the present work the MMT-Na+ clay was functionalized with 3-aminopropyltriethoxysilane (γ-APS) and incorporated in a commercial formulation epoxy-based powder coating in a proportion of 8 wt% and applied on 1008 carbon steel panels by electrostatic spray. Adhesion, flexibility, impact and corrosion performance in salt spray chamber tests were performed to evaluate the coatings. The presence of clay did not affect the mechanical properties of the film, however greater subcutaneo...

  20. Fouling Release Coatings Based on Polydimethylsiloxane with the Incorporation of Phenylmethylsilicone Oil

    Directory of Open Access Journals (Sweden)

    Miao Ba

    2018-04-01

    Full Text Available In this study, phenylmethylsilicone oil (PSO with different viscosity was used for research in fouling release coatings based on polydimethylsiloxane (PDMS. The surface properties and mechanical properties of the coatings were investigated, while the leaching behavior of PSO from the coatings was studied. Subsequently, the antifouling performance of the coatings was investigated by the benthic diatom adhesion test. The results showed that the coatings with high-viscosity PSO exhibited high levels of hydrophobicity and PSO leaching, while the high PSO content significantly decreased the elastic modulus of the coatings and prolonged the release time of PSO. The antifouling results indicated that the incorporation of PSO into coatings enhanced the antifouling performance of the coating by improving the coating hydrophobicity and decreasing the coating elastic modulus, while the leaching of PSO from the coatings improved the fouling removal rate of the coating. This suggests a double enhancement effect on the antifouling performance of fouling release coatings based on PDMS with PSO incorporated.

  1. Effect of Protein-Based Edible Coating from Red Snapper (Lutjanus sp.) Surimi on Cooked Shrimp

    Science.gov (United States)

    Rostini, I.; Ibrahim, B.; Trilaksani, W.

    2018-02-01

    Surimi can be used as a raw material for making protein based edible coating to protect cooked shrimp color. The purpose of this study was to determine consumers preference level on cooked shrimp which coated by surimi edible coating from red snapper and to know the microscopic visualization of edible coating layer on cooked shrimp. The treatments for surimi edible coating were without and added by sappan wood (Caesalpinia sappan Linn) extract. Application of surimi edible coating on cooked shrimp was comprised methods (1) boiled then coated and (2) coated then boiled. Edible coating made from surimi with various concentrations which were 2, 6, 10 and 14% of distillated water. The analysis were done using hedonic test and microscopic observation with microscope photographs. Effect of surimi edible coating on cooked shrimp based on the hedonic and colour test results showed that the 14% surimi concentration, added by sappan wood (Caesalpinia sappan Linn) extract on edible coating was the most preferable by panellist and giving the highest shrimp colour. The edible coating surimi application on cooked shrimp which gave the best result was processed by boiling followed by coating.

  2. Development of tungsten coatings for the corrosion protection of alumina-based ceramics

    International Nuclear Information System (INIS)

    Arons, R.M.; Dusek, J.T.; Hafstrom, J.W.

    1979-01-01

    A means of applying tungsten coatings to an alumina based ceramic is described. A slurry of pure tungsten was prepared and applied by brush coating or slip casting on the alumina-3 wt % Yt small crucible. The composite was fired and a very dense ceramic crucible with a crack free tungsten coating was produced

  3. Laser cladding of Zr-based coating on AZ91D magnesium alloy for ...

    Indian Academy of Sciences (India)

    based coating made of Zr powder was fabricated on AZ91D magnesium alloy by laser cladding. The microstructure of the coating was characterized by XRD, SEM and TEM techniques. The wear resistance of the coating was evaluated under dry ...

  4. Coating membranes for a sorbent-based artificial liver: adsorption characteristics

    NARCIS (Netherlands)

    de Koning, H. W.; Chamuleau, R. A.; Bantjes, A.

    1982-01-01

    Techniques are described for the coating of sorbents to be used in an artificial liver support system based on mixed sorbent bed hemoperfusion. Activated charcoal has been coated with cellulose acetate (CA) by solvent evaporation. With Amberlite XAD-4, the Wurster technique was used for coating with

  5. Microwave sintering of poly-ether-ether-ketone (PEEK) based coatings deposited on metallic substrate

    International Nuclear Information System (INIS)

    Zhang, G.; Leparoux, S.; Liao, H.; Coddet, C.

    2006-01-01

    In this paper, the feasibility of microwave (MW) sintering PEEK (poly-ether-ether-ketone) based coatings was investigated. Three coatings were studied: pure PEEK, micron-SiC and nano-SiC particles filled (wt.10%) PEEK coatings. The results indicate that, for the two composite coatings, the SiC particles distributed in the polymer matrix, as a good MW susceptor, could be heated preferentially by MW radiation. Consequently, the polymer matrix was heated by these particles

  6. Elaboration, characterization of CrN- based coatings

    International Nuclear Information System (INIS)

    Tlili, B.; Nouveau, C.; Guillemot, G.

    2011-01-01

    Cr, CrN and CrAlN monolayers were synthesized by RF dual magnetron sputtering on AISI4140 steel and silicon substrates at 200 deg. C. Multilayers coatings based on the three mono-layers such as CrN/CrAlN and Cr/CrN/CrAlN were also synthesized only on Si. The physico-chemical and mechanical properties of the layers were determined by AFM, SEM+WDS, stress, roughness and nanoindentation measurements. The influence of the thickness on the mechanical properties of the monolayers stresses has been studied and as a consequence we compared the mono and multilayers stress state.

  7. New temperable solar coatings: Tempsol

    Science.gov (United States)

    Demiryont, Hulya

    2001-11-01

    This paper deals with the large area deposition and coating properties of the thermo-stable (temperable/bendable) solar coating material, CuO, and some new optical coating systems comprising CuO films for architectural and automotive/transportation applications. The CuO solar coating is combined with other coating layers, for example, an anti-reflection film, a reflection film, a coloration coating layer, etc., which are also thermo-stable. The film systems are developed at the research laboratory by D.C. Magnetron reactive sputtering process. The new developed technologies then transferred to the production line. Product performances are compared before and after heat treatment of the coating systems. Performance tables and other physical properties, including optical parameters, mechanical and environmental stability, storage properties, etc., are also presented for this new product series.

  8. The base metal of the oxide-coated cathode

    International Nuclear Information System (INIS)

    Poret, F.; Roquais, J.M.

    2005-01-01

    The oxide-coated cathode has been the most widely used electron emitter in vacuum electronic devices. From one manufacturing company to another the emissive oxide is either a double-Ba, Sr-or a triple-Ba, Sr, Ca-oxide, having always the same respective compositions. Conversely, the base metal composition is very often proprietary because of its importance in the cathode emission performances. The present paper aims at explaining the operation of the base metal through a review. After a brief introduction, the notion of activator is detailed along with their diffusivities and their associated interfacial compounds. Then, the different cathode life models are described prior to few comments on the composition choice of a base metal. Finally, the specificities of the RCA/Thomson 'bimetal' base metal are presented with a discussion on the optimized composition choice illustrated by a long-term life-test of five different melts

  9. Stable Single-Mode Operation of Distributed Feedback Quantum Cascade Laser by Optimized Reflectivity Facet Coatings

    Science.gov (United States)

    Wang, Dong-Bo; Zhang, Jin-Chuan; Cheng, Feng-Min; Zhao, Yue; Zhuo, Ning; Zhai, Shen-Qiang; Wang, Li-Jun; Liu, Jun-Qi; Liu, Shu-Man; Liu, Feng-Qi; Wang, Zhan-Guo

    2018-02-01

    In this work, quantum cascade lasers (QCLs) based on strain compensation combined with two-phonon resonance design are presented. Distributed feedback (DFB) laser emitting at 4.76 μm was fabricated through a standard buried first-order grating and buried heterostructure (BH) processing. Stable single-mode emission is achieved under all injection currents and temperature conditions without any mode hop by the optimized antireflection (AR) coating on the front facet. The AR coating consists of a double layer dielectric of Al2O3 and Ge. For a 2-mm laser cavity, the maximum output power of the AR-coated DFB-QCL was more than 170 mW at 20 °C with a high wall-plug efficiency (WPE) of 4.7% in a continuous-wave (CW) mode.

  10. Development of wear-resistant coatings for cobalt-base alloys

    International Nuclear Information System (INIS)

    Cockeram, B.V.

    1999-01-01

    The costs and hazards resulting from nuclear plant radiation exposure with activated cobalt wear debris could potentially be reduced by covering the cobalt-base materials with a wear resistant coating. However, the hardnesses of many cobalt-base wear alloys are significantly lower than conventional PVD hard coatings, and mechanical support of the hard coating is a concern. Four approaches have been taken to minimize the hardness differences between the substrate and PVD hard coating: (1) use a thin Cr-nitride hard coating with layers that are graded with respect to hardness, (2) use a thicker, multilayered coating (Cr-nitride or Zr-nitride) with graded layers, (3) use nitriding to harden the alloy subsurface followed by application of a multilayered coating of Cr-nitride, and (4) use of nitriding alone. Since little work has been done on application of PVD hard coatings to cobalt-base alloys, some details on process development and characterization of the coatings is presented. Scratch testing was used to evaluate the adhesion of the different coatings. A bench-top rolling contact test was used to evaluate the wear resistance of the coatings. The test results are discussed, and the more desirable coating approaches are identified

  11. Solderability study of RABiTS-based YBCO coated conductors

    International Nuclear Information System (INIS)

    Zhang Yifei; Duckworth, Robert C.; Ha, Tam T.; Gouge, Michael J.

    2011-01-01

    Study examines the implication of solder and flux selection in YBCO splice joints. Focus is on commercially available RABiTS-based YBCO coated conductors. Solderability varied with solder and flux for three different stabilizations tested. Resistivity of stabilizer was dominant factor in splice joint resistance. Solder materials affected splice joint resistance when solderability was poor. The solderability of commercially available YBa 2 Cu 3 O 7-x (YBCO) coated conductors that were made from Rolling Assisted Biaxially Textured Substrates (RABiTS)-based templates was studied. The coated conductors, also known as second-generation (2G) high temperature superconductor (HTS) wires (in the geometry of flat tapes about 4 mm wide), were laminated with copper, brass, or stainless steel strips as stabilizers. To understand the factors that influence their solderability, surface profilometry and scanning electron microscopy were used to characterize the wire surfaces. The solderability of three solders, 52In48Sn, 67Bi33In, and 100In (wt.%), was evaluated using a standard test (IPC/ECA J-STD-002) and with two different commercial fluxes. It was found that the solderability varied with the solder and flux but the three different wires showed similar solderability for a fixed combination of solder and flux. Solder joints of the 2G wires were fabricated using the tools and the procedures recommended by the HTS wire manufacturer. The solder joints were made in a lap-joint geometry and with the superconducting sides of the two wires face-to-face. The electrical resistances of the solder joints were measured at 77 K, and the results were analyzed to qualify the soldering materials and evaluate the soldering process. It was concluded that although the selection of soldering materials affected the resistance of a solder joint, the resistivity of the stabilizer was the dominant factor.

  12. Nanoscale silver-assisted wet etching of crystalline silicon for anti-reflection surface textures.

    Science.gov (United States)

    Li, Rui; Wang, Shuling; Chuwongin, Santhad; Zhou, Weidong

    2013-01-01

    We report here an electro-less metal-assisted chemical etching (MacEtch) process as light management surface-texturing technique for single crystalline Si photovoltaics. Random Silver nanostructures were formed on top of the Si surface based on the thin film evaporation and annealing process. Significant reflection reduction was obtained from the fabricated Si sample, with approximately 2% reflection over a wide spectra range (300 to 1050 nm). The work demonstrates the potential of MacEtch process for anti-reflection surface texture fabrication of large area, high efficiency, and low cost thin film solar cell.

  13. Study the effect of nitrogen flow rate on tribological properties of tantalum nitride based coatings

    Science.gov (United States)

    Chauhan, Dharmesh B.; Chauhan, Kamlesh V.; Sonera, Akshay L.; Makwana, Nishant S.; Dave, Divyeshkumar P.; Rawal, Sushant K.

    2018-05-01

    Tantalum Nitride (TaN) based coatings are well-known for their high temperature stability and chemical inertness. We have studied the effect of nitrogen flow rate variation on the structural and tribological properties of TaN based coating deposited by RF magnetron sputtering process. The nitrogen flow rate was varied from 5 to 30 sccm. X-ray diffractometer (XRD) and Atomic Force Microscopy (AFM) were used to determine structure and surface topography of coating. Pin on disc tribometer was used to determine tribological properties of coating. TaN coated brass and mild steel substrates shows higher wear resistance compared to uncoated substrates of brass and mild steel.

  14. Multifunctional methacrylate-based coatings for glass and metal surfaces

    Energy Technology Data Exchange (ETDEWEB)

    Pospiech, Doris, E-mail: pospiech@ipfdd.de [Leibniz-Institut für Polymerforschung Dresden e. V., Dresden (Germany); Jehnichen, Dieter [Leibniz-Institut für Polymerforschung Dresden e. V., Dresden (Germany); Starke, Sandra; Müller, Felix [Leibniz-Institut für Polymerforschung Dresden e. V., Dresden (Germany); Technische Universität Dresden, Organic Chemistry of Polymers, Dresden (Germany); Bünker, Tobias [Leibniz-Institut für Polymerforschung Dresden e. V., Dresden (Germany); Wollenberg, Anne [Leibniz-Institut für Polymerforschung Dresden e. V., Dresden (Germany); Technische Universität Dresden, Organic Chemistry of Polymers, Dresden (Germany); Häußler, Liane; Simon, Frank; Grundke, Karina; Oertel, Ulrich [Leibniz-Institut für Polymerforschung Dresden e. V., Dresden (Germany); Opitz, Michael; Kruspe, Rainer [IDUS Biologisch Analytisches Umweltlabor GmbH, Ottendorf-Okrilla (Germany)

    2017-03-31

    Highlights: • New methacrylate-based copolymers synthesized by free radical polymerization. • Comonomer AAMA was able to complex Cu (II) ions in solvent annealing procedure. • Coatings had efficient anti-biofouling efficacy. - Abstract: In order to prevent freshwater biofouling glass and metal surfaces were coated with novel transparent methacrylate-based copolymers. The multifunctionality of the copolymers, such as adhesion to the substrate, surface polarity, mechanical long-term stability in water, and ability to form metal complexes was inserted by the choice of suitable comonomers. The monomer 2-acetoacetoxy ethyl methacrylate (AAMA) was used as complexing unit to produce copper(II) complexes in the coating’s upper surface layer. The semifluorinated monomer 1H,1H,2H,2H-perfluorodecyl methacrylate was employed to adjust the surface polarity and wettability. Comprehensive surface characterization techniques, such as X-ray photoelectron spectroscopy (XPS) and contact angle measurements showed that surface compositions and properties can be easily adjusted by varying the concentrations of the comonomers. The formation of copper(II) complexes along the copolymer chains and their stability against washing out with plenty of water was proven by XPS. Copolymers containing semifluorinated comonomers significantly inhibited the growth of Achnanthidium species. Copolymers with copper-loaded AAMA-sequences were able to reduce both the growth of Achnanthidium spec. and Staphylococcus aureus.

  15. Multifunctional methacrylate-based coatings for glass and metal surfaces

    International Nuclear Information System (INIS)

    Pospiech, Doris; Jehnichen, Dieter; Starke, Sandra; Müller, Felix; Bünker, Tobias; Wollenberg, Anne; Häußler, Liane; Simon, Frank; Grundke, Karina; Oertel, Ulrich; Opitz, Michael; Kruspe, Rainer

    2017-01-01

    Highlights: • New methacrylate-based copolymers synthesized by free radical polymerization. • Comonomer AAMA was able to complex Cu (II) ions in solvent annealing procedure. • Coatings had efficient anti-biofouling efficacy. - Abstract: In order to prevent freshwater biofouling glass and metal surfaces were coated with novel transparent methacrylate-based copolymers. The multifunctionality of the copolymers, such as adhesion to the substrate, surface polarity, mechanical long-term stability in water, and ability to form metal complexes was inserted by the choice of suitable comonomers. The monomer 2-acetoacetoxy ethyl methacrylate (AAMA) was used as complexing unit to produce copper(II) complexes in the coating’s upper surface layer. The semifluorinated monomer 1H,1H,2H,2H-perfluorodecyl methacrylate was employed to adjust the surface polarity and wettability. Comprehensive surface characterization techniques, such as X-ray photoelectron spectroscopy (XPS) and contact angle measurements showed that surface compositions and properties can be easily adjusted by varying the concentrations of the comonomers. The formation of copper(II) complexes along the copolymer chains and their stability against washing out with plenty of water was proven by XPS. Copolymers containing semifluorinated comonomers significantly inhibited the growth of Achnanthidium species. Copolymers with copper-loaded AAMA-sequences were able to reduce both the growth of Achnanthidium spec. and Staphylococcus aureus.

  16. High Temperature coatings based on β-NiAI

    Energy Technology Data Exchange (ETDEWEB)

    Severs, Kevin [Iowa State Univ., Ames, IA (United States)

    2012-01-01

    High temperature alloys are reviewed, focusing on current superalloys and their coatings. The synthesis, characerization, and oxidation performance of a NiAl–TiB2 composite are explained. A novel coating process for Mo–Ni–Al alloys for improved oxidation performance is examined. The cyclic oxidation performance of coated and uncoated Mo–Ni–Al alloys is discussed.

  17. Novel Base Metal-Palladium Catalytic Diesel Filter Coating with NO2 Reducing Properties

    DEFF Research Database (Denmark)

    Johansen, K.; Dahl, S.; Mogensen, G.

    2007-01-01

    A novel alternative base metal/palladium coat has been developed that has limited NO2 formation and which even removes NO2 in a wide temperature range.Soot combustion, HC conversion and CO conversion properties are comparable to current platinum based solutions but the coating has a more attracti...... solutions. Furthermore, durability results from base metal/Pd coated DPFs installed on operating taxis and related tests cycle data is given....

  18. Scratch Behaviors of Cr-Coated Zr-Based Fuel Claddings for Accident-Tolerant Fuels

    Energy Technology Data Exchange (ETDEWEB)

    Lee, Young-Ho; Kim, Il-Hyun; Kim, Hyun-Gil; Kim, Hyung-Kyu; Koo, Yang-Hyun [Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of)

    2015-10-15

    As the progression of Fukushima accident is worsened by the runaway reaction at a high temperature above 1200 .deg. C, it is essential to ensure the stabilities of coating layers on conventional Zr-based alloys during normal operations as well as severe accident conditions. This is because the failures of coating layer result in galvanic corrosion phenomenon by potential difference between coating layer and Zr alloy. Also, it is possible to damage the coating layer during handling and manufacturing process by contacting structural components of a fuel assembly. So, adhesion strength is one of the key factors determining the reliability of the coating layer on conventional Zr-based alloy. In this study, two kinds of Cr-coated Zr-based claddings were prepared using arc ion plating (AIP) and direct laser (DL) coating methods. The objective is to evaluate the scratch deformation behaviors of each coating layers on Zr alloys. Large area spallation below normal load of about 15 N appeared to be the predominant mode of failure in the AIP coating during scratch test. However, no tensile crack were found in entire stroke length. In DL coating, small plastic deformation and grooving behavior are more dominant scratching results. It was observed that the change of the slope of the COF curve did not coincide with the failure of coating layer.

  19. Multifunctional methacrylate-based coatings for glass and metal surfaces

    Science.gov (United States)

    Pospiech, Doris; Jehnichen, Dieter; Starke, Sandra; Müller, Felix; Bünker, Tobias; Wollenberg, Anne; Häußler, Liane; Simon, Frank; Grundke, Karina; Oertel, Ulrich; Opitz, Michael; Kruspe, Rainer

    2017-03-01

    In order to prevent freshwater biofouling glass and metal surfaces were coated with novel transparent methacrylate-based copolymers. The multifunctionality of the copolymers, such as adhesion to the substrate, surface polarity, mechanical long-term stability in water, and ability to form metal complexes was inserted by the choice of suitable comonomers. The monomer 2-acetoacetoxy ethyl methacrylate (AAMA) was used as complexing unit to produce copper(II) complexes in the coating's upper surface layer. The semifluorinated monomer 1H,1H,2H,2H-perfluorodecyl methacrylate was employed to adjust the surface polarity and wettability. Comprehensive surface characterization techniques, such as X-ray photoelectron spectroscopy (XPS) and contact angle measurements showed that surface compositions and properties can be easily adjusted by varying the concentrations of the comonomers. The formation of copper(II) complexes along the copolymer chains and their stability against washing out with plenty of water was proven by XPS. Copolymers containing semifluorinated comonomers significantly inhibited the growth of Achnanthidium species. Copolymers with copper-loaded AAMA-sequences were able to reduce both the growth of Achnanthidium spec. and Staphylococcus aureus.

  20. Correlating Coating Characteristics with the Performance of Drug-Coated Balloons – A Comparative In Vitro Investigation of Own Established Hydrogel- and Ionic Liquid-Based Coating Matrices

    Science.gov (United States)

    Kaule, Sebastian; Minrath, Ingo; Stein, Florian; Kragl, Udo; Schmidt, Wolfram; Schmitz, Klaus-Peter; Sternberg, Katrin; Petersen, Svea

    2015-01-01

    Drug-coated balloons (DCB), which have emerged as a therapeutic alternative to drug-eluting stents in percutaneous cardiovascular intervention, are well described with regard to clinical efficacy and safety within a number of clinical studies. In vitro studies elucidating the correlation between coating additive and DCB performance are however rare but considered important for the understanding of DCB requirements and the improvement of established DCB. In this regard, we examined three different DCB-systems, which were developed in former studies based on the ionic liquid cetylpyridinium salicylate, the body-own hydrogel hyaluronic acid and the pharmaceutically well-established hydrogel polyvinylpyrrolidone, considering coating morphology, coating thickness, drug-loss, drug-transfer to the vessel wall, residual drug-concentration on the balloon surface and entire drug-load during simulated use in an in vitro vessel model. Moreover, we investigated particle release of the different DCB during simulated use and determined the influence of the three coatings on the mechanical behavior of the balloon catheter. We could show that coating characteristics can be indeed correlated with the performance of DCB. For instance, paclitaxel incorporation in the matrix can reduce the drug wash-off and benefit a high drug transfer. Additionally, a thin coating with a smooth surface and high but delayed solubility can reduce drug wash-off and decrease particle burden. As a result, we suggest that it is very important to characterize DCB in terms of mentioned properties in vitro in addition to their clinical efficacy in order to better understand their function and provide more data for the clinicians to improve the tool of DCB in coronary angioplasty. PMID:25734818

  1. Tests results and performance comparisons of coated and un-coated skutterudite based segmented unicouples

    International Nuclear Information System (INIS)

    El-Genk, Mohamed S.; Saber, Hamed H.; Caillat, Thierry; Sakamoto, Jeff

    2006-01-01

    Skutterudite based thermoelectric unicouples are being considered for use in Advanced Radioisotope Power Systems (ARPSs) to support NASA's planetary exploration missions. For these systems, which would be much lighter than state of the art Radioisotope Thermoelectric Generators (RTGs), it is important to ensure minimal degradation in the performance of unicouples that may be caused by material sublimation. In this work, two unicouples, JAN-04 with a thin metallic coating on the legs near the hot junction to suppress antimony sublimation and SEP-03 without coating, are tested for >1000 and 3600 h, respectively. The legs in the two unicouples are of almost the same dimensions and compositions; the p-legs are made of CeFe 3.5 Co 0.5 Sb 12 and Bi 0.4 Sb 1.6 Te 3 segments and the n-legs are made of CoSb 3 and Bi 2 Te 2.95 Se 0.05 segments. SEP-03 is tested at average hot and cold junction temperatures of 961.5 ± 22.0 and 296.3 ± 5.7 K, respectively, in argon gas at ∼0.068 MPa, and JAN-04 is tested at 962.8 ± 20.5 and 294.5 ± 3.3 K, respectively, initially in argon gas at the same pressure for ∼26.5 h then in vacuum ∼9.0 x 10 -7 Torr for >973.5 h. The measured open circuit voltage V oc (240 mV) and peak electrical power (1.64 W e ) for SEP-03 at the beginning of test (BOT) are higher than those for JAN-04 (188 mV and 0.84 W e , respectively). Although the argon gas effectively decreased the antimony loss from the legs of SEP-03, marked degradations in performance occurred. The estimated peak efficiency for SEP-03 decreased from 13.8% at BOT to 5.8% at end of test (EOT), and the peak power decreased from 1.64 W e at BOT to 0.48 W e at EOT, however, V oc decreased by ∼14%. The latter for JAN-04 decreased only by ∼3%, the estimated peak efficiency (∼12%) changed very little and the peak power decreased by ∼20%. Unlike SEP-03, the measured total and contact resistances of the legs in JAN-04 changed very little

  2. Specifications of ZnO growth for heterostructure solar cell and PC1D based simulations

    Directory of Open Access Journals (Sweden)

    Babar Hussain

    2015-12-01

    Full Text Available This data article is related to our recently published article (Hussain et al., in press [1] where we have proposed a new solar cell model based on n-ZnO as front layer and p-Si as rear region. The ZnO layer will act as an active n-layer as well as antireflection (AR coating saving considerable processing cost. There are several reports presenting use of ZnO as window/antireflection coating in solar cells (Mansoor et al., 2015; Haq et al., 2014; Hussain et al., 2014; Matsui et al., 2014; Ding et al., 2014 [2–6] but, here, we provide data specifically related to simultaneous use of ZnO as n-layer and AR coating. Apart from the information we already published, we provide additional data related to growth of ZnO (with and without Ga incorporation layers using MOCVD. The data related to PC1D based simulation of internal and external quantum efficiencies with and without antireflection effects of ZnO as well as the effects of doping level in p-Si on current–voltage characteristics have been provided.

  3. Surface Passivation and Antireflection Behavior of ALD on n-Type Silicon for Solar Cells

    Directory of Open Access Journals (Sweden)

    Ing-Song Yu

    2013-01-01

    Full Text Available Atomic layer deposition, a method of excellent step coverage and conformal deposition, was used to deposit TiO2 thin films for the surface passivation and antireflection coating of silicon solar cells. TiO2 thin films deposited at different temperatures (200°C, 300°C, 400°C, and 500°C on FZ n-type silicon wafers are in the thickness of 66.4 nm ± 1.1 nm and in the form of self-limiting growth. For the properties of surface passivation, Si surface is effectively passivated by the 200°C deposition TiO2 thin film. Its effective minority carrier lifetime, measured by the photoconductance decay method, is improved 133% at the injection level of  cm−3. Depending on different deposition parameters and annealing processes, we can control the crystallinity of TiO2 and find low-temperature TiO2 phase (anatase better passivation performance than the high-temperature one (rutile, which is consistent with the results of work function measured by Kelvin probe. In addition, TiO2 thin films on polished Si wafer serve as good ARC layers with refractive index between 2.13 and 2.44 at 632.8 nm. Weighted average reflectance at AM1.5G reduces more than half after the deposition of TiO2. Finally, surface passivation and antireflection properties of TiO2 are stable after the cofire process of conventional crystalline Si solar cells.

  4. Development of wear-resistant coatings for cobalt-base alloys

    International Nuclear Information System (INIS)

    Cockeram, B.V.

    1999-01-01

    The level of nuclear plant radiation exposure due to activated cobalt wear debris could potentially be reduced by covering the cobalt-base materials with a wear resistant coating. Laboratory pin-on-disc and rolling contact wear tests were used to evaluate the wear performance of several coatings. Based on the results of these tests, multilayer Cr-nitride coatings and ion nitriding are the most promising approaches

  5. Graphene-Tapered ZnO Nanorods Array as a Flexible Antireflection Layer

    Directory of Open Access Journals (Sweden)

    Taeseup Song

    2015-01-01

    Full Text Available Flexible solar cells have drawn a great deal of attention due to their various advantages including deformable and wearable characteristics. In the solar cells, the antireflection layer plays an important role in the improvement in the conversion efficiency by increasing the light transmission and suppressing the Fresnel refraction. For the successful implantation of the antireflection layer into the flexible solar cells, the flexible mechanical property of the antireflection layer is also necessary. However, the study on flexible antireflection layer for the flexible solar cells or optoelectronics is still lacking. In this study, we report the graphene-tapered ZnO nanorods array as a flexible antireflection layer for the application in flexible solar cells. Flexible two-dimensional graphene sheet and the tapered morphology of ZnO nanorods enable conformal coverage on the flexible substrate with curved surface and significant improvements in antireflection properties, respectively.

  6. Gelatin-Based Films and Coatings for Food Packaging Applications

    Directory of Open Access Journals (Sweden)

    Marina Ramos

    2016-09-01

    Full Text Available This review discusses the latest advances in the composition of gelatin-based edible films and coatings, including nanoparticle addition, and their properties are reviewed along their potential for application in the food packaging industry. Gelatin is an important biopolymer derived from collagen and is extensively used by various industries because of its technological and functional properties. Nowadays, a very wide range of components are available to be included as additives to improve its properties, as well as its applications and future potential. Antimicrobials, antioxidants and other agents are detailed due to the fact that an increasing awareness among consumers regarding healthy lifestyle has promoted research into novel techniques and additives to prolong the shelf life of food products. Thanks to its ability to improve global food quality, gelatin has been particularly considered in food preservation of meat and fish products, among others.

  7. High efficiency graphene coated copper based thermocells connected in series

    Science.gov (United States)

    Sindhuja, Mani; Indubala, Emayavaramban; Sudha, Venkatachalam; Harinipriya, Seshadri

    2018-04-01

    Conversion of low-grade waste heat into electricity had been studied employing single thermocell or flowcells so far. Graphene coated copper electrodes based thermocells connected in series displayed relatively high efficiency of thermal energy harvesting. The maximum power output of 49.2W/m2 for normalized cross sectional electrode area is obtained at 60ºC of inter electrode temperature difference. The relative carnot efficiency of 20.2% is obtained from the device. The importance of reducing the mass transfer and ion transfer resistance to improve the efficiency of the device is demonstrated. Degradation studies confirmed mild oxidation of copper foil due to corrosion caused by the electrolyte.

  8. High Efficiency Graphene Coated Copper Based Thermocells Connected in Series

    Directory of Open Access Journals (Sweden)

    Mani Sindhuja

    2018-04-01

    Full Text Available Conversion of low-grade waste heat into electricity had been studied employing single thermocell or flowcells so far. Graphene coated copper electrodes based thermocells connected in series displayed relatively high efficiency of thermal energy harvesting. The maximum power output of 49.2 W/m2 for normalized cross sectional electrode area is obtained at 60°C of inter electrode temperature difference. The relative carnot efficiency of 20.2% is obtained from the device. The importance of reducing the mass transfer and ion transfer resistance to improve the efficiency of the device is demonstrated. Degradation studies confirmed mild oxidation of copper foil due to corrosion caused by the electrolyte.

  9. Calcium phosphate-based coatings on titanium and its alloys.

    Science.gov (United States)

    Narayanan, R; Seshadri, S K; Kwon, T Y; Kim, K H

    2008-04-01

    Use of titanium as biomaterial is possible because of its very favorable biocompatibility with living tissue. Titanium implants having calcium phosphate coatings on their surface show good fixation to the bone. This review covers briefly the requirements of typical biomaterials and narrowly focuses on the works on titanium. Calcium phosphate ceramics for use in implants are introduced and various methods of producing calcium phosphate coating on titanium substrates are elaborated. Advantages and disadvantages of each type of coating from the view point of process simplicity, cost-effectiveness, stability of the coatings, coating integration with the bone, cell behavior, and so forth are highlighted. Taking into account all these factors, the efficient method(s) of producing these coatings are indicated finally.

  10. Microstructure and bonding strength of Ni-based alloy coating

    Directory of Open Access Journals (Sweden)

    LIU Qing

    2006-05-01

    Full Text Available A Ni-Cr-B-Si coating technique was developed and successfully applied on austenite grey iron substrate in a conventional resistance furnace under graphite powder protection. The microstructure, phase distribution, chemical composition profile and microhardness along the coating layer depth were investigated. Shear strength of the coating was also tested. Microanalysis shows that the coating is consist of γ-Ni solution and γ-Ni+Ni3B lamellar eutectic, as well as small amount of Cr5B3 particles. Diffusion induced metallurgical bonding occurs at the coating/substrate interfaces, and the higher the temperature, the more sufficient elements diffused, the broader interfusion region and the larger bonding strength, but it has an optimum value. And the bonding strength at the interface can be enable to reach 250-270 MPa, which is nearly the same as that of processed by flame spray. The microhardness along the coating layer depth shows a gradient distribution manner.

  11. Fracture of niobium-base silicide coated alloy

    International Nuclear Information System (INIS)

    Davydova, A.D.; Zotov, Yu.P.; Ivashchenko, O.V.; Kushnareva, N.P.; Yarosh, I.P.

    1990-01-01

    Mechanical properties and character of fracture of Nb-W-Mo-Zr-C alloy composition with complex by composition and structure silicide coating under different states of stage-by-stage coating are studied. Structural features, character of fracture from ductile to quasibrittle transcrystalline one and, respectively, the composition plasticity level are defined by interrelation of fracture processes in coating, matrix plastic flow and possibility and way of stress relaxation on their boundary

  12. Optical coatings for laser fusion applications

    International Nuclear Information System (INIS)

    Lowdermilk, W.H.; Milam, D.; Rainer, F.

    1980-01-01

    Lasers for fusion experiments use thin-film dielectric coatings for reflecting, antireflecting and polarizing surface elements. Coatings are most important to the Nd:glass laser application. The most important requirements of these coatings are accuracy of the average value of reflectance and transmission, uniformity of amplitude and phase front of the reflected or transmitted light, and laser damage threshold. Damage resistance strongly affects the laser's design and performance. The success of advanced lasers for future experiments and for reactor applications requires significant developments in damage resistant coatings for ultraviolet laser radiation

  13. Fabrication of robust and thermally stable superhydrophobic nanocomposite coatings based on thermoplastic polyurethane and silica nanoparticles

    Energy Technology Data Exchange (ETDEWEB)

    Seyfi, Javad [School of Chemical Engineering, University of Tehran, P.O. Box 11155-4563, Tehran (Iran, Islamic Republic of); Jafari, Seyed Hassan, E-mail: shjafari@ut.ac.ir [School of Chemical Engineering, University of Tehran, P.O. Box 11155-4563, Tehran (Iran, Islamic Republic of); Khonakdar, Hossein Ali [Leibniz-Institut für Polymerforschung Dresden e.V., Hohe Strasse 6, D-01069 Dresden (Germany); Sadeghi, Gity Mir Mohamad [Department of Polymer Engineering & Color Technology, Amirkabir University of Technology, Tehran (Iran, Islamic Republic of); Zohuri, Gholamhossein [Polymer Group, Faculty of Sciences, Ferdowsi University of Mashhad, Mashhad (Iran, Islamic Republic of); Hejazi, Iman [Department of Polymer Engineering & Color Technology, Amirkabir University of Technology, Tehran (Iran, Islamic Republic of); Simon, Frank [Leibniz-Institut für Polymerforschung Dresden e.V., Hohe Strasse 6, D-01069 Dresden (Germany)

    2015-08-30

    Highlights: • Superhydrophobic coatings were prepared from an intrinsically hydrophilic polymer. • The superhydrophobicity remained intact at elevated temperatures. • Polyurethane plays a key role in improving the mechanical robustness of the coatings. • A complete surface coverage of nanosilica is necessary for superhydrophobicity. - Abstract: In this paper, superhydrophobic nanocomposite coatings based on thermoplastic polyurethane (TPU) and modified nanosilica were fabricated using a simple solution-based method. The main challenge was to impart superhydrophobicity to an intrinsically hydrophilic polymer substrate. The prepared nanocomposite coatings were characterized by means of scanning electron microscopy, confocal microscopy and X-ray photoelectron spectroscopy. Based on the obtained results, it was proved that in order to achieve superhydrophobicity, no TPU macromolecule should be present on the coating's top layer, thus a complete coverage of coating's top layer by nanosilica particles was necessary for achieving ultra water repellent coatings. Mechanical and thermal resistance of the coatings, which are the main challenges in commercializing superhydrophobic surfaces, were also studied by drop impact and thermal annealing tests, respectively. It was proved that using TPU as a sublayer results in improving mechanical resistance of the coatings as compared with the pure silica nanocoating. Moreover, the samples showed an excellent resistance against elevated temperatures (150 °C) and remained superhydrophobic; however, further increment of the annealing temperatures to 200 °C caused the TPU macromolecules to migrate onto the top layer of the coatings significantly reducing the water repellency, which was visually proved by SEM.

  14. Evaluation of Surface Characteristics of Denture Base Using Organic-Inorganic Hybrid Coating: An SEM Study.

    Science.gov (United States)

    Aa, Jafari; Mh, Lotfi-Kamran; M, Ghafoorzadeh; Sm, Shaddel

    2017-06-01

    Despite the numerous positive features of acrylic denture base, there are a number of undeniable associated disadvantages. The properties of denture base have been improved through various interventions including application of different types of filler and coatings. This study aimed to evaluate the surface roughness, thickness and coating quality of organic-inorganic coating on the denture base through scanning electron microscopy. Moreover, the colour change was evaluated visually. The organic-inorganic hybrid coatings were prepared. Acrylic discs of 10×10 mm were fabricated. The test discs were dipped in the hybrid coating and cured. In order to evaluate the surface roughness and coating thickness, the surface and cross-section of the samples in both coated and control groups were subjected to scanning electron microscopy. The colour change and transparency were visually evaluated with naked eyes. The data were statistically analyzed by student's t test. The hybrid materials perfectly covered all the surfaces of acrylic resin and established proper thickness. The coated group seemed smoother and flatter than the control group; however, the difference was not statistically significant ( for all parameters p > 0.05). It was quite a thin coating and no perceptible colour change was observed. The hybrid coating maintained good binding, caused no noticeable discoloration, and thoroughly covered the acrylic resin surface with uniform delicate thickness. It also slightly improved the acrylic resin surface roughness.

  15. Life assessment of PVD based hard coatings by linear sweep voltammetry for high performance industrial application

    International Nuclear Information System (INIS)

    Malik, M.; Alam, S.; Irfan, M.; Hassan, Z.

    2006-01-01

    PVD based hard coatings have remarkable achievements in order to improve Tribological and surface properties of coating tools and dies. As PVD based hard coatings have a wide range of industrial applications especially in aerospace and automobile parts where they met different chemical attacks and in order to improve industrial performance these coatings must provide an excellent resistance against corrosion, high temperature oxidation and chemical reaction. This paper focuses on study of behaviour of PVD based hard coatings under different corrosive environments like as H/sub 2/SO/sub 4/, HCl, NaCl, KCl, NaOH etc. Corrosion rate was calculate under linear sweep voltammetry method where the Tafel extrapolation curves used for continuously monitoring the corrosion rate. The results show that these coatings have an excellent resistance against chemical attack. (author)

  16. MECHANICAL PROPERTIES AND CORROSION PROTECTION OF CARBON STEEL COATED WITH AN EPOXY BASED POWDER COATING CONTAINING MONTMORILONITE FUNCTIONALIZED WITH SILANE

    Directory of Open Access Journals (Sweden)

    Paula Tibola Bertuoli

    2014-06-01

    Full Text Available In the present work the MMT-Na+ clay was functionalized with 3-aminopropyltriethoxysilane (γ-APS and incorporated in a commercial formulation epoxy-based powder coating in a proportion of 8 wt% and applied on 1008 carbon steel panels by electrostatic spray. Adhesion, flexibility, impact and corrosion performance in salt spray chamber tests were performed to evaluate the coatings. The presence of clay did not affect the mechanical properties of the film, however greater subcutaneous migration was assessed after the completion of salt spray testing, which can compromise the use of paints obtained as primers.

  17. Design and Performance of Property Gradient Ternary Nitride Coating Based on Process Control.

    Science.gov (United States)

    Yan, Pei; Chen, Kaijie; Wang, Yubin; Zhou, Han; Peng, Zeyu; Jiao, Li; Wang, Xibin

    2018-05-09

    Surface coating is an effective approach to improve cutting tool performance, and multiple or gradient coating structures have become a common development strategy. However, composition mutations at the interfaces decrease the performance of multi-layered coatings. The key mitigation technique has been to reduce the interface effect at the boundaries. This study proposes a structure design method for property-component gradient coatings based on process control. The method produces coatings with high internal cohesion and high external hardness, which could reduce the composition and performance mutations at the interface. A ZrTiN property gradient ternary nitride coating was deposited on cemented carbide by multi-arc ion plating with separated Ti and Zr targets. The mechanical properties, friction behaviors, and cutting performances were systematically investigated, compared with a single-layer coating. The results indicated that the gradient coating had better friction and wear performance with lower wear rate and higher resistance to peeling off during sliding friction. The gradient coating had better wear and damage resistance in cutting processes, with lower machined surface roughness Ra. Gradient-structured coatings could effectively inhibit micro crack initiation and growth under alternating force and temperature load. This method could be extended to similar ternary nitride coatings.

  18. Nanoscale imaging of photocurrent enhancement by resonator array photovoltaic coatings

    Science.gov (United States)

    Ha, Dongheon; Yoon, Yohan; Zhitenev, Nikolai B.

    2018-04-01

    Nanoscale surface patterning commonly used to increase absorption of solar cells can adversely impact the open-circuit voltage due to increased surface area and recombination. Here, we demonstrate absorptivity and photocurrent enhancement using silicon dioxide (SiO2) nanosphere arrays on a gallium arsenide (GaAs) solar cell that do not require direct surface patterning. Due to the combined effects of thin-film interference and whispering gallery-like resonances within nanosphere arrays, there is more than 20% enhancement in both absorptivity and photocurrent. To determine the effect of the resonance coupling between nanospheres, we perform a scanning photocurrent microscopy based on a near-field scanning optical microscopy measurement and find a substantial local photocurrent enhancement. The nanosphere-based antireflection coating (ARC), made by the Meyer rod rolling technique, is a scalable and a room-temperature process; and, can replace the conventional thin-film-based ARCs requiring expensive high-temperature vacuum deposition.

  19. Graded index and randomly oriented core-shell silicon nanowires for broadband and wide angle antireflection

    Directory of Open Access Journals (Sweden)

    P. Pignalosa

    2011-09-01

    Full Text Available Antireflection with broadband and wide angle properties is important for a wide range of applications on photovoltaic cells and display. The SiOx shell layer provides a natural antireflection from air to the Si core absorption layer. In this work, we have demonstrated the random core-shell silicon nanowires with both broadband (from 400nm to 900nm and wide angle (from normal incidence to 60º antireflection characteristics within AM1.5 solar spectrum. The graded index structure from the randomly oriented core-shell (Air/SiOx/Si nanowires may provide a potential avenue to realize a broadband and wide angle antireflection layer.

  20. Microstructures and tribological properties of laser cladded Ti-based metallic glass composite coatings

    International Nuclear Information System (INIS)

    Lan, Xiaodong; Wu, Hong; Liu, Yong; Zhang, Weidong; Li, Ruidi; Chen, Shiqi; Zai, Xiongfei; Hu, Te

    2016-01-01

    Metallic glass composite coatings Ti 45 Cu 41 Ni 9 Zr 5 and Ti 45 Cu 41 Ni 6 Zr 5 Sn 3 (at.%) on a Ti-30Nb-5Ta-7Zr (wt.%) (TNTZ) alloy were prepared by laser cladding. The microstructures of the coatings were characterized by means of X-ray diffractometry (XRD), scanning electron microscopy (SEM) equipped with energy dispersive X-ray analyzer (EDXA), and transmission electron microscopy (TEM). Results indicated that the coatings have an amorphous structure embedded with a few nanocrystalline phases and dendrites. A partial substitution of Ni by Sn can improve the glass forming ability of Ti-base metallic glass system, and induce the formation of nano-sized Ni 2 SnTi phase during the cyclic laser heating. The tribological behavior of both the substrate and the coatings was investigated in detail. A significant improvement in both the hardness and the wear resistance of the coatings was achieved with the addition of Sn. The relationship between the wear resistance and the microstructures of the coatings was discussed. - Highlights: •Ti-based metallic glass composite coatings were prepared by laser cladding. •The wear resistance is greatly improved by laser cladding of composite coatings. •Substitution of Ni by Sn increases GFA and wear resistance of the coatings. •A good balance of crystalline/amorphous phases improves the wear resistance. •Adhesive wear serves as the dominant wear mechanism of the composite coatings.

  1. Optical Fiber Sensors Based on Polymeric Sensitive Coatings

    Directory of Open Access Journals (Sweden)

    Pedro J. Rivero

    2018-03-01

    Full Text Available Polymer technology is one of the fastest growing fields of contemporary research due to the possibility of using a wide variety of synthetic chemical routes for obtaining a polymeric network with a well-defined structure, resulting in materials with outstanding macroscopic properties. Surface engineering techniques based on the implementation of polymeric structures can be used as an interesting tool for the design of materials with functional properties. In this sense, the use of fabrication techniques for the design of nanostructured polymeric coatings is showing an important growth due to the intrinsic advantages of controlling the structure at a nanoscale level because physical, chemical, or optical properties can be considerably improved in comparison with the bulk materials. In addition, the presence of these sensitive polymeric coatings on optical fiber is a hot topic in the scientific community for its implementation in different market niches because a wide variety of parameters can be perfectly measured with a high selectivity, sensitivity, and fast response time. In this work, the two main roles that a polymeric sensitive matrix can play on an optical fiber for sensing applications are evaluated. In a first section, the polymers are used as a solid support for the immobilization of specific sensitive element, whereas in the second section the polymeric matrix is used as the chemical transducer itself. Additionally, potential applications of the optical fiber sensors in fields as diverse as biology, chemistry, engineering, environmental, industry or medicine will be presented in concordance with these two main roles of the polymeric sensitive matrices.

  2. Carbon-based sputtered coatings for enhanced chitosan-based films properties

    Science.gov (United States)

    Fernandes, C.; Calderon V., S.; Ballesteros, Lina F.; Cerqueira, Miguel A.; Pastrana, L. M.; Teixeira, José A.; Ferreira, P. J.; Carvalho, S.

    2018-03-01

    In order to make bio-based packaging materials competitive in comparison to petroleum-based one, some of their properties need to be improved, among which gas permeability is of crucial importance. Thus, in this work, carbon-based coatings were applied on chitosan-based films by radiofrequency reactive magnetron sputtering aiming to improve their barrier properties. Chemical and morphological properties were evaluated in order to determine the effect of the coatings on the chemical structure, surface hydrophobicity and barrier properties of the system. Chemical analysis, performed by electron energy loss spectroscopy and Fourier transform infrared spectroscopy, suggests similar chemical characteristics among all coatings although higher incorporation of hydrogen as the acetylene flux increases was observed. On the other hand, scanning transmission electron microscopy revealed that the porosity of the carbon layer can be tailored by the acetylene flux. More importantly, the chitosan oxygen permeability showed a monotonic reduction as a function of the acetylene flux. This study opens up new opportunities to apply nanostructured coatings on bio-based polymer for enhanced oxygen barrier properties.

  3. Persistence of oral coatings of CMC and starch-based custard desserts

    NARCIS (Netherlands)

    Wijk, de R.A.; Kapper, C.; Borsboom, P.; Prinz, J.F.

    2009-01-01

    Food coatings that remain after swallowing starch-based or CMC-based custard desserts were investigated for 19 subjects. Foods were orally processed for 5 s using a pre-defined protocol, after which the food was swallowed. The remaining food coating was assessed sensorially as well as instrumentally

  4. Towards anti-corrosion coatings from surfactant-free latexes based on maleic anhydride containing polymers

    NARCIS (Netherlands)

    Soer, W.J.; Ming, W.; Koning, C.E.; Benthem, van R.A.T.M.

    2008-01-01

    We report on the film formation of surfactant-free, artificial latexes based on copolymers containing maleic anhydride. Different metallic substrates, such as aluminum, steel and magnesium alloys, were coated with three different latexes. A commercial polyester based coating was used as a

  5. Gum arabic based composite edible coating on green chillies

    Science.gov (United States)

    Valiathan, Sreejit; Athmaselvi, K. A.

    2018-04-01

    Green chillies were coated with a composite edible coating composed of gum arabic (5%), glycerol (1%), thyme oil (0.5%) and tween 80 (0.05%) to preserve the freshness and quality of green chillies and thus reduce the cost of preservation. In the present work, the chillies were coated with the composite edible coating using the dipping method with three dipping times (1, 3 and 5 min). The physicochemical parameters of the coated and control chillies stored at room temperature (28±2ºC) were evaluated at regular intervals of storage. There was a significant difference (p≤0.05) in the physicochemical properties between the control chillies and coated chillies with 1, 3 and 5 min dipping times. The coated green chillies showed significantly (p≤0.05) lower weight loss, phenolic acid production, capsaicin production and significantly (p≤0.05) higher retention of ascorbic acid, total chlorophyll content, colour, firmness and better organoleptic properties. The composite edible coating of gum arabic and thyme oil with 3 min dipping was effective in preserving the desirable physico-chemical and organoleptic properties of the green chillies up to 12 days, compared to the uncoated chillies that had a shelf life of 6 days at room temperature.

  6. Antimicrobial polyurethane coatings based on ionic liquid quaternary ammonium compounds

    NARCIS (Netherlands)

    Yagci, M.B.; Bolca, S.; Heuts, J.P.A.; Ming, W.; With, de G.

    2011-01-01

    The antimicrobial effect of ionic liquids (ILs) as comonomers in polyurethane surface coatings was investigated. Ionic liquid-containing coatings were prepared from a hydroxyl end-capped liquid oligoester and a triisocyanate crosslinker. Three different commercially available hydroxyl end-capped

  7. Thermal barrier coatings with a double-layer bond coat on Ni{sub 3}Al based single-crystal superalloy

    Energy Technology Data Exchange (ETDEWEB)

    Zhou, Xin [State Key Laboratory of Rare Earth Resource Utilization, Changchun Institute of Applied Chemistry, Chinese Academy of Sciences, Changchun 130022 (China); University of Chinese Academy of Sciences, Beijing 100049 (China); Beijing Institute of Aeronautical Materials, Department 5, P.O. Box 81-5, Beijing 100095 (China); Xu, Zhenhua; Mu, Rende [Beijing Institute of Aeronautical Materials, Department 5, P.O. Box 81-5, Beijing 100095 (China); He, Limin, E-mail: he_limin@yahoo.com [Beijing Institute of Aeronautical Materials, Department 5, P.O. Box 81-5, Beijing 100095 (China); Huang, Guanghong [Beijing Institute of Aeronautical Materials, Department 5, P.O. Box 81-5, Beijing 100095 (China); Cao, Xueqiang, E-mail: xcao@ciac.ac.cn [State Key Laboratory of Rare Earth Resource Utilization, Changchun Institute of Applied Chemistry, Chinese Academy of Sciences, Changchun 130022 (China)

    2014-04-05

    Highlights: • Thermal barrier coatings with a double-layer bond coat of (Ni,Pt)Al and NiCrAlYSi. • Good adherence at all interfaces within TBC system. • The underlying (Ni,Pt)Al layer can supply abundant Al content for the upper NiCrAlYSi layer. • Crack nucleation, propagation and coalescence lead to the failure of coating. -- Abstract: Electron-beam physical vapor deposited thermal barrier coatings (TBCs) with a double-layer bond coat of (Ni,Pt)Al and NiCrAlYSi were prepared on a Ni{sub 3}Al based single-crystal superalloy. Phase and cross-sectional microstructure of the developed coatings were studied by using X-ray diffraction (XRD) and scanning electron microscope (SEM), respectively. The experimental results show good adherence at all interfaces within this system. Furthermore, oxidation resistance and elements interdiffusion behavior of the double-layer bond coat were also investigated. The double-layer bond coat system exhibits a better scale adherence than the single layer bond coat systems since the underlying (Ni,Pt)Al layer can supply abundant Al for the upper NiCrAlYSi layer. Finally, thermal cycling behavior of the double-layer bond coat TBC was evaluated and the failure mechanism was discussed. Crack nucleation, propagation and coalescence caused by TGO growth stress and the thermal expansion mismatch stress between TGO and bond coat can be mainly responsible for the spallation of this coating.

  8. Novel polymer coatings based on plasma polymerized 2-methoxyethyl acrylate

    DEFF Research Database (Denmark)

    Wu, Zhenning; Jiang, Juan; Benter, Maike

    2008-01-01

    plasma system[4]. The system named SoftPlasma™ is equipped with unique three-phase pulsed AC voltage. Low energy plasma polymerization has almost no thermal load for sensitive polymer materials[5]. Plasma polymerized coatings are highly cross-linked, pin-hole free and provide hydrophilic or hydrophobic...... properties[4-6]. We have exploited these possibilities and prepared plasma polymerized 2-methoxyethyl acrylate (PPMEA) coatings on various polymer substrates. The PPMEA coatings were optimized using various plasma polymerization conditions and characterized by X-ray photoelectron spectroscopy......, Fouriertransform infrared spectroscopy, Atomic force spectroscopy and Water contact-angle measurements. The microstructures ofPPMEA coatings with different thicknesses were also studied. For practical applications in mind, the coating stability was tested in different media (air, water, acetone, phosphate...

  9. DISILICIDE BASE REFRACTORY METAL COATINGS IN SPACE ENVIRONMENT

    Energy Technology Data Exchange (ETDEWEB)

    Bocarsly, Sidney I.

    1963-03-15

    Studies of probable effects of space environment exposure of Durak B'' (a Chromizing Corp. proprietary disilicide coating) coated Mo are described. It was concluded that, in a high-temperature environment, solar radiation will not affect the material system. Sputtering will not cause a structural problem, but it may cause a change in optical properties. Meteoroids may cause coating spalling and minimum to possibly total failure. Some protection system will probably be necessary. Vacuum will cause some coating evaporation. The rate will be temperature-dependent and probably of a low order. The possible problem area is that the evaporation appears to occur preferentially at crack sites. Ionized nitrogen and hydrogen may react with the coating and charge physical or mechanical properties. (A.G.W.)

  10. Durable polymer-aerogel based superhydrophobic coatings, a composite material

    Science.gov (United States)

    Kissel, David J; Brinker, Charles Jeffrey

    2014-03-04

    Provided are polymer-aerogel composite coatings, devices and articles including polymer-aerogel composite coatings, and methods for preparing the polymer-aerogel composite. The exemplary article can include a surface, wherein the surface includes at least one region and a polymer-aerogel composite coating disposed over the at least one region, wherein the polymer-aerogel composite coating has a water contact angle of at least about 140.degree. and a contact angle hysteresis of less than about 1.degree.. The polymer-aerogel composite coating can include a polymer and an ultra high water content catalyzed polysilicate aerogel, the polysilicate aerogel including a three dimensional network of silica particles having surface functional groups derivatized with a silylating agent and a plurality of pores.

  11. Durable polymer-aerogel based superhydrophobic coatings: a composite material

    Science.gov (United States)

    Kissel, David J.; Brinker, Charles Jeffrey

    2016-02-02

    Provided are polymer-aerogel composite coatings, devices and articles including polymer-aerogel composite coatings, and methods for preparing the polymer-aerogel composite. The exemplary article can include a surface, wherein the surface includes at least one region and a polymer-aerogel composite coating disposed over the at least one region, wherein the polymer-aerogel composite coating has a water contact angle of at least about 140.degree. and a contact angle hysteresis of less than about 1.degree.. The polymer-aerogel composite coating can include a polymer and an ultra high water content catalyzed polysilicate aerogel, the polysilicate aerogel including a three dimensional network of silica particles having surface functional groups derivatized with a silylating agent and a plurality of pores.

  12. Bio-based self-healing coatings based on thermo-reversible Diels-Alder reaction

    NARCIS (Netherlands)

    Turkenburg, D.H.; Durant, Y.; Fischer, H.R.

    2017-01-01

    Stimulated by the growing demand for greener and more sustainable polymer systems we have studied thermoreversible polymer networks composed largely (> 83% w/w) of diethylitaconate of bio-based origin. A series of coating materials has been synthesized consisting of linear chains of diethylitaconate

  13. Crosslinked basement membrane-based coatings enhance glucose sensor function and continuous glucose monitoring in vivo.

    Science.gov (United States)

    Klueh, Ulrike; Ludzinska, Izabela; Czajkowski, Caroline; Qiao, Yi; Kreutzer, Donald L

    2018-01-01

    Overcoming sensor-induced tissue reactions is an essential element of achieving successful continuous glucose monitoring (CGM) in the management of diabetes, particularly when used in closed loop technology. Recently, we demonstrated that basement membrane (BM)-based glucose sensor coatings significantly reduced tissue reactions at sites of device implantation. However, the biocompatible BM-based biohydrogel sensor coating rapidly degraded over a less than a 3-week period, which effectively eliminated the protective sensor coating. In an effort to increase the stability and effectiveness of the BM coating, we evaluated the impact of crosslinking BM utilizing glutaraldehyde as a crosslinking agent, designated as X-Cultrex. Sensor performance (nonrecalibrated) was evaluated for the impact of these X-Cultrex coatings in vitro and in vivo. Sensor performance was assessed over a 28-day time period in a murine CGM model and expressed as mean absolute relative difference (MARD) values. Tissue reactivity of Cultrex-coated, X-Cultrex-coated, and uncoated glucose sensors was evaluated over a 28-day time period in vivo using standard histological techniques. These studies demonstrated that X-Cultrex-based sensor coatings had no effect on glucose sensor function in vitro. In vivo, glucose sensor performance was significantly enhanced following X-Cultrex coating throughout the 28-day study. Histological evaluations of X-Cultrex-treated sensors demonstrated significantly less tissue reactivity when compared to uncoated sensors. © 2017 Wiley Periodicals, Inc. J Biomed Mater Res Part A: 106A: 7-16, 2018. © 2017 Wiley Periodicals, Inc.

  14. LARGE AREA FILTERED ARC DEPOSITION OF CARBON AND BORON BASED HARD COATINGS

    Energy Technology Data Exchange (ETDEWEB)

    Bhattacharya, Rabi S.

    2003-12-05

    This document is a final report covering work performed under Contract No. DE-FG02-99ER82911 from the Department of Energy under a SBIR Phase II Program. Wear resistant, hard coatings can play a vital role in many engineering applications. The primary goal of this project was to develop coatings containing boron and carbon with hardness greater than 30 GPa and evaluate these coatings for machining applications. UES has developed a number of carbon and boron containing coatings with hardness in the range of 34 to 65 GPa using a combination of filtered cathodic arc and magnetron sputtering. The boron containing coatings were based on TiB2, TiBN, and TiBCN, while the carbon containing coatings ere TiC+C and hydrogen free diamond-like-carbon. Machining tests were performed with single and multilayer coated tools. The turning and milling tests were run at TechSolve Inc., under a subcontract at Ohio State University. Significant increases in tool lives were realized in end milling of H-13 die steel (8X) and titanium alloy (80%) using the TiBN coating. A multilayer TiBN/TiN performed the best in end-milling of highly abrasive Al-Si alloys. A 40% increase in life over the TiAlN benchmark coating was found. Further evaluations of these coatings with commercialization partners are currently in progress.

  15. Long-term antibiotic delivery by chitosan-based composite coatings with bone regenerative potential

    Science.gov (United States)

    Ordikhani, F.; Simchi, A.

    2014-10-01

    Composite coatings with bone-bioactivity and drug-eluting capacity are considered as promising materials for titanium bone implants. In this work, drug-eluting chitosan-bioactive glass coatings were fabricated by a single-step electrophoretic deposition technique. Drug-loading and -releasing capacity of the composite coatings were carried out using the vancomycin antibiotic. Uniform coatings with a thickness of ∼55 μm containing 23.7 wt% bioactive glass particles and various amounts of the antibiotic (380-630 μg/cm2) were produced. The coatings were bioactive in terms of apatite-forming ability in simulated body fluid and showed favorable cell adhesion and growth. In vitro biological tests also indicated that the composite coatings had better cellular affinity than pristine chitosan coatings. The in vitro elution kinetics of the composite coating revealed an initial burst release of around 40% of the drug within the first elution step of 1 h and following by a continuous eluting over 4 weeks, revealing long-term drug-delivering potential. Antibacterial tests using survival assay against Gram-positive Staphylococcus aureus bacteria determined the effect of vancomycin release on reduction of infection risk. Almost no bacteria were survived on the coatings prepared from the EPD suspension containing ≥0.5 g/l vancomycin. The developed chitosan-based composite coatings with bone bioactivity and long-term drug-delivery ability may be potentially useful for metallic implants to reduce infection risk.

  16. Biodegradable, elastomeric coatings with controlled anti-proliferative agent release for magnesium-based cardiovascular stents.

    Science.gov (United States)

    Gu, Xinzhu; Mao, Zhongwei; Ye, Sang-Ho; Koo, Youngmi; Yun, Yeoheung; Tiasha, Tarannum R; Shanov, Vesselin; Wagner, William R

    2016-08-01

    Vascular stent design continues to evolve to further improve the efficacy and minimize the risks associated with these devices. Drug-eluting coatings have been widely adopted and, more recently, biodegradable stents have been the focus of extensive evaluation. In this report, biodegradable elastomeric polyurethanes were synthesized and applied as drug-eluting coatings for a relatively new class of degradable vascular stents based on Mg. The dynamic degradation behavior, hemocompatibility and drug release were investigated for poly(carbonate urethane) urea (PCUU) and poly(ester urethane) urea (PEUU) coated magnesium alloy (AZ31) stents. Poly(lactic-co-glycolic acid) (PLGA) coated and bare stents were employed as control groups. The PCUU coating effectively slowed the Mg alloy corrosion in dynamic degradation testing compared to PEUU-coated, PLGA-coated and bare Mg alloy stents. This was confirmed by electron microscopy, energy-dispersive x-ray spectroscopy and magnesium ion release experiments. PCUU-coating of AZ31 was also associated with significantly reduced platelet adhesion in acute blood contact testing. Rat vascular smooth muscle cell (rSMC) proliferation was successfully inhibited when paclitaxel was released from pre-loaded PCUU coatings. The corrosion retardation, low thrombogenicity, drug loading capacity, and high elasticity make PCUU an attractive option for drug eluting coating on biodegradable metallic cardiovascular stents. Copyright © 2016 Elsevier B.V. All rights reserved.

  17. 7YSZ coating prepared by PS-PVD based on heterogeneous nucleation

    Directory of Open Access Journals (Sweden)

    Ziqian DENG

    2018-04-01

    Full Text Available Plasma spray-physical vapor deposition (PS-PVD as a novel coating process based on low-pressure plasma spray (LPPS has been significantly used for thermal barrier coatings (TBCs. A coating can be deposited from liquid splats, nano-sized clusters, and the vapor phase forming different structured coatings, which shows obvious advantages in contrast to conventional technologies like atmospheric plasma spray (APS and electron beam-physical vapor deposition (EB-PVD. In addition, it can be used to produce thin, dense, and porous ceramic coatings for special applications because of its special characteristics, such as high power, very low pressure, etc. These provide new opportunities to obtain different advanced microstructures, thus to meet the growing requirements of modern functional coatings. In this work, focusing on exploiting the potential of gas-phase deposition from PS-PVD, a series of 7YSZ coating experiments with various process conditions was performed in order to better understand the deposition process in PS-PVD, where coatings were deposited on different substrates including graphite and zirconia. Meanwhile, various substrate temperatures were investigated for the same substrate. As a result, a deposition mechanism of heterogeneous nucleation has been presented showing that surface energy is an important influencing factor for coating structures. Besides, undercooling of the interface between substrate and vapor phase plays an important role in coating structures. Keywords: 7YSZ, Deposition mechanism, Heterogeneous nucleation, PS-PVD, TBC

  18. Flexible Supercapacitors Based on Polyaniline Arrays Coated Graphene Aerogel Electrodes.

    Science.gov (United States)

    Yang, Yu; Xi, Yunlong; Li, Junzhi; Wei, Guodong; Klyui, N I; Han, Wei

    2017-12-01

    Flexible supercapacitors(SCs) made by reduced graphene oxide (rGO)-based aerogel usually suffer from the low energy density, short cycle life and bad flexibility. In this study, a new, synthetic strategy was developed for enhancing the electrochemical performances of rGO aerogel-based supercapacitor via electrodeposition polyaniline arrays on the prepared ultralight rGO aerogel. The novel hybrid composites with coated polyaniline (PANI) arrays growing on the rGO surface can take full advantage of the rich open-pore and excellent conductivity of the crosslinking framework structure of 3D rGO aerogel and high capacitance contribution from the PANI. The obtained hybrid composites exhibit excellent electrochemical performance with a specific capacitance of 432 F g -1 at the current density of 1 A g -1 , robust cycling stability to maintain 85% after 10,000 charge/discharge cycles and high energy density of 25 W h kg -1 . Furthermore, the flexible all-solid-state supercapacitor have superior flexibility and outstanding stability under different bending states from the straight state to the 90° status. The high-performance flexible all-solid-state SCs together with the lighting tests demonstrate it possible for applications in portable electronics.

  19. Chrome-free Samarium-based Protective Coatings for Magnesium Alloys

    Science.gov (United States)

    Hou, Legan; Cui, Xiufang; Yang, Yuyun; Lin, Lili; Xiao, Qiang; Jin, Guo

    The microstructure of chrome-free samarium-based conversion coating on magnesium alloy was investigated and the corrosion resistance was evaluated as well. The micro-morphology, transverse section, crystal structure and composition of the coating were observed by scanning electron microscopy (SEM), X-ray diffraction (XRD), energy dispersive spectroscopy (EDS) and X- ray photoelectron spectroscopy (XPS), respectively. The corrosion resistance was evaluated by potentiodynamic polarization curve and electrochemical impedance spectroscopy (EIS). The results reveal that the morphology of samarium conversion coating is of crack-mud structure. Tiny cracks distribute in the compact coating deposited by samarium oxides. XRD, EDS and XPS results characterize that the coating is made of amorphous and trivalent-samarium oxides. The potentiodynamic polarization curve, EIS and OCP indicate that the samarium conversion coating can improve the corrosion resistance of magnesium alloys.

  20. CrN-based wear resistant hard coatings for machining and forming tools

    Energy Technology Data Exchange (ETDEWEB)

    Yang, S; Cooke, K E; Teer, D G [Teer Coatings Ltd, West Stone House, Berry Hill Industrial Estate, Droitwich, Worcestershire WR9 9AS (United Kingdom); Li, X [School of Metallurgy and Materials, University of Birmingham, Birmingham B15 2TT (United Kingdom); McIntosh, F [Rolls-Royce plc, Inchinnan, Renfrewshire PA4 9AF, Scotland (United Kingdom)

    2009-05-21

    Highly wear resistant multicomponent or multilayer hard coatings, based on CrN but incorporating other metals, have been developed using closed field unbalanced magnetron sputter ion plating technology. They are exploited in coated machining and forming tools cutting and forming of a wide range of materials in various application environments. These coatings are characterized by desirable properties including good adhesion, high hardness, high toughness, high wear resistance, high thermal stability and high machining capability for steel. The coatings appear to show almost universal working characteristics under operating conditions of low and high temperature, low and high machining speed, machining of ordinary materials and difficult to machine materials, and machining under lubricated and under minimum lubricant quantity or even dry conditions. These coatings can be used for cutting and for forming tools, for conventional (macro-) machining tools as well as for micromachining tools, either as a single coating or in combination with an advanced, self-lubricating topcoat.

  1. Interfaces in graded coatings on titanium-based implants

    OpenAIRE

    Lopez-Esteban, S.; Gutierrez-Gonzalez, C. F.; Gremillard, L.; Saiz, E.; Tomsia, A. P.

    2009-01-01

    Graded bilayered glass-ceramic composite coatings on Ti6Al4V substrates were fabricated using an enameling technique. The layers consisted of a mixture of glasses in the CaO-MgO-Na2O-K2O-P2O5 system with different amounts of calcium phosphates (CPs). Optimum firing conditions have been determined for the fabrication of coatings having good adhesion to the metal, while avoiding deleterious reactions between the glass and the ceramic particles. The final coatings do not crack or delaminate. The...

  2. Structure and properties of composite iron-based coatings obtained by the electromechanical technique

    Science.gov (United States)

    Dubinskii, N. A.

    2007-09-01

    The influence of the electrolyte temperature and current density on the content of inclusions of powder particles in composite coatings obtained by the electrochemical technique has been investigated. It has been found that the wear resistance of iron coatings with inclusions of powder particles of aluminum, kaolin, and calcium silicate increases from 5 to 10 times compared to coating without inclusions of disperse particles, and the friction coefficient therewith decreases from 0.097 to 0.026. It has been shown that the mechanical properties of iron obtained by the method of electrochemical deposition depend on their fine structure. The regimes of deposition of iron-based coatings have been optimized.

  3. Self-organized, effective medium black silicon antireflection structures for silicon optics in the mid-infrared

    Science.gov (United States)

    Steglich, Martin; Käsebier, Thomas; Kley, Ernst-Bernhard; Tünnermann, Andreas

    2016-09-01

    Thanks to its high quality and low cost, silicon is the material of choice for optical devices operating in the mid-infrared (MIR; 2 μm to 6 μm wavelength). Unfortunately in this spectral region, the refractive index is comparably high (about 3.5) and leads to severe reflection losses of about 30% per interface. In this work, we demonstrate that self-organized, statistical Black Silicon structures, fabricated by Inductively Coupled Plasma Reactive Ion Etching (ICP-RIE), can be used to effectively suppress interface reflection. More importantly, it is shown that antireflection can be achieved in an image-preserving, non-scattering way. This enables Black Silicon antireflection structures (ARS) for imaging applications in the MIR. It is demonstrated that specular transmittances of 97% can be easily achieved on both flat and curved substrates, e.g. lenses. Moreover, by a combined optical and morphological analysis of a multitude of different Black Silicon ARS, an effective medium criterion for the examined structures is derived that can also be used as a design rule for maximizing sample transmittance in a desired wavelength range. In addition, we show that the mechanical durability of the structures can be greatly enhanced by coating with hard dielectric materials like diamond-like carbon (DLC), hence enabling practical applications. Finally, the distinct advantages of statistical Black Silicon ARS over conventional AR layer stacks are discussed: simple applicability to topological substrates, absence of thermal stress and cost-effectiveness.

  4. Thermal Conductivity and Wear Behavior of HVOF-Sprayed Fe-Based Amorphous Coatings

    Directory of Open Access Journals (Sweden)

    Haihua Yao

    2017-10-01

    Full Text Available To protect aluminum parts in vehicle engines, metal-based thermal barrier coatings in the form of Fe59Cr12Nb5B20Si4 amorphous coatings were prepared by high velocity oxygen fuel (HVOF spraying under two different conditions. The microstructure, thermal transport behavior, and wear behavior of the coatings were characterized simultaneously. As a result, this alloy shows high process robustness during spraying. Both Fe-based coatings present dense, layered structure with porosities below 0.9%. Due to higher amorphous phase content, the coating H-1 exhibits a relatively low thermal conductivity, reaching 2.66 W/(m·K, two times lower than the reference stainless steel coating (5.85 W/(m·K, indicating a good thermal barrier property. Meanwhile, the thermal diffusivity of amorphous coatings display a limited increase with temperature up to 500 °C, which guarantees a steady and wide usage on aluminum alloy. Furthermore, the amorphous coating shows better wear resistance compared to high carbon martensitic GCr15 steel at different temperatures. The increased temperature accelerating the tribological reaction, leads to the friction coefficient and wear rate of coating increasing at 200 °C and decreasing at 400 °C.

  5. Optimization of cardiovascular stent against restenosis: factorial design-based statistical analysis of polymer coating conditions.

    Directory of Open Access Journals (Sweden)

    Gayathri Acharya

    Full Text Available The objective of this study was to optimize the physicodynamic conditions of polymeric system as a coating substrate for drug eluting stents against restenosis. As Nitric Oxide (NO has multifunctional activities, such as regulating blood flow and pressure, and influencing thrombus formation, a continuous and spatiotemporal delivery of NO loaded in the polymer based nanoparticles could be a viable option to reduce and prevent restenosis. To identify the most suitable carrier for S-Nitrosoglutathione (GSNO, a NO prodrug, stents were coated with various polymers, such as poly (lactic-co-glycolic acid (PLGA, polyethylene glycol (PEG and polycaprolactone (PCL, using solvent evaporation technique. Full factorial design was used to evaluate the effects of the formulation variables in polymer-based stent coatings on the GSNO release rate and weight loss rate. The least square regression model was used for data analysis in the optimization process. The polymer-coated stents were further assessed with Differential scanning calorimetry (DSC, Fourier transform infrared spectroscopy analysis (FTIR, Scanning electron microscopy (SEM images and platelet adhesion studies. Stents coated with PCL matrix displayed more sustained and controlled drug release profiles than those coated with PLGA and PEG. Stents coated with PCL matrix showed the least platelet adhesion rate. Subsequently, stents coated with PCL matrix were subjected to the further optimization processes for improvement of surface morphology and enhancement of the drug release duration. The results of this study demonstrated that PCL matrix containing GSNO is a promising system for stent surface coating against restenosis.

  6. Development of a thin film vitreous bond based composite ceramic coating for corrosion and abrasion services

    International Nuclear Information System (INIS)

    Franke, B.

    2003-01-01

    IPC has been involved with the Alberta Research Council in developing a vitreous bond (VB) - based composite ceramic fluoropolymer coating technology. Compared to the present state of the art which is based on a hard discontinuous phase (ceramic particles) suspended in a soft continuous matrix (fluoropolymer mix) the novelty of our approach consists of designing a composite system in which both the ceramic and the fluoropolymer phases are continuous. The ceramic matrix will provide the strength and the erosion resistance for the fluoropolymer matrix even at high temperatures. The ceramic formulation employed is not affected by temperatures up to 500 o F while the fluoropolymer matrix provides a corrosion protection seal for the ceramic matrix. The inherent flexibility of the polymer matrix will protect against brittle fractures that may develop by handling or impact. Therefore the composite coating is able to withstand the deformation of the substrate without chipping or disbanding. The fluoropolymer matrix also provides dry lubrication properties further enhancing the erosion resistance of the ceramic phase. The thickness of the coating is very thin, in the 25 to 100 micron range. In summary, the coating technology is able to provide the following features: Corrosion protection levels similar to those of fluoropolymer coatings; Erosion resistance similar to that of ceramic coatings; Price comparable to that of polymer coatings; Exceptional wear resistance properties; and Capability for coating complicated shapes internally or externally or both. This paper will discuss the theory and development of this new technology and the resultant coating and potential properties. (author)

  7. Performance Comparison of Steam-Based and Chromate Conversion Coatings on Aluminum Alloy 6060

    DEFF Research Database (Denmark)

    Din, Rameez Ud; Jellesen, Morten Stendahl; Ambat, Rajan

    2015-01-01

    In this study, oxide layers generated on aluminum alloy 6060(UNS A96060) using a steam-based process were compared with conventional chromate and chromate-phosphate conversion coatings. Chemical composition and microstructure of the conversion coatings were investigated and their corrosion perfor...

  8. Aragonite coating solutions (ACS) based on artificial seawater

    Science.gov (United States)

    Tas, A. Cuneyt

    2015-03-01

    Aragonite (CaCO3, calcium carbonate) is an abundant biomaterial of marine life. It is the dominant inorganic phase of coral reefs, mollusc bivalve shells and the stalactites or stalagmites of geological sediments. Inorganic and initially precipitate-free aragonite coating solutions (ACS) of pH 7.4 were developed in this study to deposit monolayers of aragonite spherules or ooids on biomaterial (e.g., UHMWPE, ultrahigh molecular weight polyethylene) surfaces soaked in ACS at 30 °C. The ACS solutions of this study have been developed for the surface engineering of synthetic biomaterials. The abiotic ACS solutions, enriched with calcium and bicarbonate ions at different concentrations, essentially mimicked the artificial seawater composition and started to deposit aragonite after a long (4 h) incubation period at the tropical sea surface temperature of 30 °C. While numerous techniques for the solution deposition of calcium hydroxyapatite (Ca10(PO4)6(OH)2), of low thermodynamic solubility, on synthetic biomaterials have been demonstrated, procedures related to the solution-based surface deposition of high solubility aragonite remained uncommon. Monolayers of aragonite ooids deposited at 30 °C on UHMWPE substrates soaked in organic-free ACS solutions were found to possess nano-structures similar to the mortar-and-brick-type botryoids observed in biogenic marine shells. Samples were characterized using SEM, XRD, FTIR, ICP-AES and contact angle goniometry.

  9. Interfaces in graded coatings on titanium-based implants.

    Science.gov (United States)

    Lopez-Esteban, S; Gutierrez-Gonzalez, C F; Gremillard, L; Saiz, E; Tomsia, A P

    2009-03-15

    Graded bilayered glass-ceramic composite coatings on Ti6Al4V substrates were fabricated using an enameling technique. The layers consisted of a mixture of glasses in the CaO-MgO-Na(2)O-K(2)O-P(2)O(5) system with different amounts of calcium phosphates (CPs). Optimum firing conditions have been determined for the fabrication of coatings having good adhesion to the metal, while avoiding deleterious reactions between the glass and the ceramic particles. The final coatings do not crack or delaminate. The use of high-silica layers (>60 wt % SiO(2)) in contact with the alloy promotes long-term stability of the coating; glass-metal adhesion is achieved through the formation of a nanostructured Ti(5)Si(3) layer. A surface layer containing a mixture of a low-silica glass ( approximately 53 wt % SiO(2)) and synthetic hydroxyapatite particles promotes the precipitation of new apatite during tests in vitro. The in vitro behavior of the coatings in simulated body fluid depends both on the composition of the glass matrix and the CP particles, and is strongly affected by the coating design and the firing conditions.

  10. Microstructure and corrosive wear resistance of plasma sprayed Ni-based coatings after TIG remelting

    Science.gov (United States)

    Tianshun, Dong; Xiukai, Zhou; Guolu, Li; Li, Liu; Ran, Wang

    2018-02-01

    Ni based coatings were prepared on steel substrate by means of plasma spraying, and were remelted by TIG (tungsten inert gas arc) method subsequently. The microstructure, microhardness, electrochemical corrosion and corrosive wear resistance under PH = 4, PH = 7 and PH = 10 conditions of the coatings before and after remelting were investigated. The results showed that the TIG remelting obviously reduced the defects and dramatically decreased the coating’s porosity from 7.2% to 0.4%. Metallurgical bonding between the remelted coating and substrate was achieved. Meanwhile, the phase compositions of as-sprayed coating were γ-Ni, Mn5Si2 and Cr2B, while the phase compositions of the remelting coating were Fe3Ni, Cr23C6, Cr2B and Mn5Si2. The microhardness of the coating decreased from 724 HV to 608 HV, but the fracture toughness enhanced from 2.80 MPa m1/2 to 197.3 MPa m1/2 after remelting. After corrosive wear test, the average wear weight loss and 3D morphology of wear scar of two coatings indicated that the wear resistance of the remelted coating was remarkably higher than that of as-sprayed coating. Therefore, TIG remelting treatment was a feasible method to improve the coating’s microstructure and enhance its corrosive wear resistance.

  11. Fabrication of robust and thermally stable superhydrophobic nanocomposite coatings based on thermoplastic polyurethane and silica nanoparticles

    Science.gov (United States)

    Seyfi, Javad; Jafari, Seyed Hassan; Khonakdar, Hossein Ali; Sadeghi, Gity Mir Mohamad; Zohuri, Gholamhossein; Hejazi, Iman; Simon, Frank

    2015-08-01

    In this paper, superhydrophobic nanocomposite coatings based on thermoplastic polyurethane (TPU) and modified nanosilica were fabricated using a simple solution-based method. The main challenge was to impart superhydrophobicity to an intrinsically hydrophilic polymer substrate. The prepared nanocomposite coatings were characterized by means of scanning electron microscopy, confocal microscopy and X-ray photoelectron spectroscopy. Based on the obtained results, it was proved that in order to achieve superhydrophobicity, no TPU macromolecule should be present on the coating's top layer, thus a complete coverage of coating's top layer by nanosilica particles was necessary for achieving ultra water repellent coatings. Mechanical and thermal resistance of the coatings, which are the main challenges in commercializing superhydrophobic surfaces, were also studied by drop impact and thermal annealing tests, respectively. It was proved that using TPU as a sublayer results in improving mechanical resistance of the coatings as compared with the pure silica nanocoating. Moreover, the samples showed an excellent resistance against elevated temperatures (150 °C) and remained superhydrophobic; however, further increment of the annealing temperatures to 200 °C caused the TPU macromolecules to migrate onto the top layer of the coatings significantly reducing the water repellency, which was visually proved by SEM.

  12. Thermal Advantages for Solar Heating Systems with a Glass Cover with Antireflection Surfaces

    DEFF Research Database (Denmark)

    Furbo, Simon; Shah, Louise Jivan

    2003-01-01

    Investigations elucidate how a glass cover with antireflection surfaces can improve the efficiency of a solar collector and the thermal performance of solar heating systems. The transmittances for two glass covers for a flat-plate solar collector were measured for different incidence angles....... The two glasses are identical, except for the fact that one of them is equipped with antireflection surfaces by the company SunArc A/ S. The transmittance was increased by 5–9%-points due to the antireflection surfaces. The increase depends on the incidence angle. The efficiency at incidence angles of 08...... and the incidence angle modifier were measured for a flat-plate solar collector with the two cover plates. The collector efficiency was increased by 4–6%-points due to the antireflection surfaces, depending on the incidence angle. The thermal advantage with using a glass cover with antireflection surfaces...

  13. Super-Hydrophobic/Icephobic Coatings Based on Silica Nanoparticles Modified by Self-Assembled Monolayers

    Directory of Open Access Journals (Sweden)

    Junpeng Liu

    2016-12-01

    Full Text Available A super-hydrophobic surface has been obtained from nanocomposite materials based on silica nanoparticles and self-assembled monolayers of 1H,1H,2H,2H-perfluorooctyltriethoxysilane (POTS using spin coating and chemical vapor deposition methods. Scanning electron microscope images reveal the porous structure of the silica nanoparticles, which can trap small-scale air pockets. An average water contact angle of 163° and bouncing off of incoming water droplets suggest that a super-hydrophobic surface has been obtained based on the silica nanoparticles and POTS coating. The monitored water droplet icing test results show that icing is significantly delayed by silica-based nano-coatings compared with bare substrates and commercial icephobic products. Ice adhesion test results show that the ice adhesion strength is reduced remarkably by silica-based nano-coatings. The bouncing phenomenon of water droplets, the icing delay performance and the lower ice adhesion strength suggest that the super-hydrophobic coatings based on a combination of silica and POTS also show icephobicity. An erosion test rig based on pressurized pneumatic water impinging impact was used to evaluate the durability of the super-hydrophobic/icephobic coatings. The results show that durable coatings have been obtained, although improvement will be needed in future work aiming for applications in aerospace.

  14. Tribological study of novel metal-doped carbon-based coatings with enhanced thermal stability

    Science.gov (United States)

    Mandal, Paranjayee

    Low friction and high temperature wear resistant PVD coatings are in high demand for use on engine components, which operate in extreme environment. Diamond-like-carbon (DLC) coatings are extensively used for this purpose due to their excellent tribological properties. However, DLC degrades at high temperature and pressure conditions leading to significant increase in friction and wear rate even in the presence of lubricant. To withstand high working temperature and simultaneously maintain improved tribological properties in lubricated condition at ambient and at high temperature, both the transitional metals Mo and W are simultaneously introduced in a carbon-based coating (Mo-W-C) for the first time utilising the benefits of smart material combination and High Power Impulse Magnetron Sputtering (HIPIMS).This research includes development of Mo-W-C coating and investigation of thermal stability and tribological properties at ambient and high temperatures. The as-deposited Mo-W-C coating contains nanocrystalline almost X-ray amorphous structure and show dense microstructure, good adhesion with substrate (Lc -80 N) and high hardness (-17 GPa). During boundary lubricated sliding (commercially available engine oil without friction modifier used as lubricant) at ambient temperature, Mo-W-C coating outperforms commercially available state-of-the-art DLC coatings by providing significantly low friction (u- 0.03 - 0.05) and excellent wear resistance (no measurable wear). When lubricated sliding tests are carried out at 200°C, Mo-W-C coating provides low friction similar to ambient temperature, whereas degradation of DLC coating properties fails to maintain low friction coefficient.A range of surface analyses techniques reveal "in-situ" formation of solid lubricants (WS2 and M0S2) at the tribo-contacts due to tribochemically reactive wear mechanism at ambient and high temperature. Mo-W-C coating reacts with EP additives present in the engine oil during sliding to form WS2

  15. Behaviour of glass and thermal protective coatings on stainless steels in the nitrogen tetroxide based coolant

    International Nuclear Information System (INIS)

    Bakalin, Yu.I.; Dobrunova, V.M.; Doroshkevich, V.N.; Nesterenko, V.B.; Trubnikov, V.P.

    1985-01-01

    The technology of application of glass and enamel protective coatings on stainless steel has been examined, their testing in the medium of nitrogen tetroxide based coolant with different content of nitric acid has been carried out, the basic characteristics of the coatings after testing have been defined. Chromium-nickel austenitic 12kh18n10t steel, widely used in the nuclear power, have been chosen as a basic object of examination. The coatings have been tested in nitrogen oxide at P=12.0 MPa, temperature 310 deg C and 0.1% HNO 3 , and also in the medium of vat residue of the rectifying tower with nitric acid content up to 25 mass %. Tests of the coatings have demonstrated their sufficiently high stability, especially of those based on enamels A-20 and BK-5. These coatings are characterised by satisfactory performance and can be used for corrosion protection of the materials used in nuclear power

  16. Corrosion study of the graphene oxide and reduced graphene oxide-based epoxy coatings

    Science.gov (United States)

    Ghauri, Faizan Ali; Raza, Mohsin Ali; Saad Baig, Muhammad; Ibrahim, Shoaib

    2017-12-01

    This work aims to determine the effect of graphene oxide (GO) and reduced graphene oxide (rGO) incorporation as filler on the corrosion protection ability of epoxy coatings in saline media. GO was derived from graphite powder following modified Hummers’ method, whereas rGO was obtained after reduction of GO with hydrazine solution. About 1 wt.% of GO or rGO were incorporated in epoxy resin by solution mixing process followed by ball milling. GO and rGO-based epoxy composite coatings were coated on mild steel substrates using film coater. The coated samples were characterized by electrochemical impedance spectroscopy (EIS) and potentiodynamic polarization tests after 1 and 24 h immersion in 3.5% NaCl. The results suggested that GO-based epoxy composite coatings showed high impedance and low corrosion rate.

  17. The modulation of stem cell behaviors by functionalized nanoceramic coatings on Ti-based implants

    Directory of Open Access Journals (Sweden)

    Xiangmei Liu

    2016-09-01

    Full Text Available Nanoceramic coating on the surface of Ti-based metallic implants is a clinical potential option in orthopedic surgery. Stem cells have been found to have osteogenic capabilities. It is necessary to study the influences of functionalized nanoceramic coatings on the differentiation and proliferation of stem cells in vitro or in vivo. In this paper, we summarized the recent advance on the modulation of stem cells behaviors through controlling the properties of nanoceramic coatings, including surface chemistry, surface roughness and microporosity. In addition, mechanotransduction pathways have also been discussed to reveal the interaction mechanisms between the stem cells and ceramic coatings on Ti-based metals. In the final part, the osteoinduction and osteoconduction of ceramic coating have been also presented when it was used as carrier of BMPs in new bone formation.

  18. Development of silicide coating over molybdenum based refractory alloy and its characterization

    International Nuclear Information System (INIS)

    Chakraborty, S.P.; Banerjee, S.; Sharma, I.G.; Suri, A.K.

    2010-01-01

    Molybdenum based refractory alloys are potential candidate materials for structural applications in high temperature compact nuclear reactors and fusion reactors. However, these alloys being highly susceptible to oxidation in air or oxygen at elevated temperature, undergoes severe losses from highly volatile molybdenum trioxide species. Present investigation, therefore, examines the feasibility of development of silicide type of coating over molybdenum base TZM alloy shape (Mo > 99 wt.%) using pack cementation coating technique. TZM alloy was synthesized in this laboratory from oxide intermediates of MoO 2 , TiO 2 and ZrO 2 in presence of requisite amount of carbon, by alumino-thermic reduction smelting technique. The arc melted and homogenized samples of TZM alloy substrate was then embedded in the chosen and intimately mixed pack composition consisting of inert matrix (Al 2 O 3 ), coating powder (Si) and activator (NH 4 Cl) taken in the judicious proportion. The sealed charge packs contained in an alumina crucible were heated at temperatures of 1000 o C for 8-16 h heating cycle to develop the coating. The coating phase was confirmed to be of made of MoSi 2 by XRD analysis. The morphology of the coating was studied by SEM characterization. It had revealed that the coating was diffusion bonded where Si from coating diffused inward and Mo from TZM substrate diffused outward to form the coating. The coating was found to be resistant to oxidation when tested in air up to 1200 o C. A maximum 100 μm of coating thickness was achieved on each side of the substrate.

  19. Structure and wear behavior of AlCrSiN-based coatings

    Energy Technology Data Exchange (ETDEWEB)

    Chen, Yun [School of Mechanical Engineering, Shanghai Jiao Tong University, Shanghai 200240 (China); Chengdu Tool Research Institute Co., Ltd., Chengdu 610500 (China); Du, Hao [School of Manufacturing Science and Engineering, Sichuan University, Chengdu 610065 (China); Chen, Ming, E-mail: mchen@sjtu.edu.cn [School of Mechanical Engineering, Shanghai Jiao Tong University, Shanghai 200240 (China); Yang, Jun [Chengdu Tool Research Institute Co., Ltd., Chengdu 610500 (China); Xiong, Ji [School of Manufacturing Science and Engineering, Sichuan University, Chengdu 610065 (China); Zhao, Haibo [The Analysis and Testing Centre, Sichuan University, Chengdu 610065 (China)

    2016-05-01

    Graphical abstract: - Highlights: • AlCrSiN based coating showed amorphous structure. • AlCrSiN/Me{sub x}N coatings obtained better wear resistance. • Molybdenum and niobium increased the coating hardness and wear resistance. - Abstract: AlCrN, AlCrSiCN, AlCrSiN/MoN, and AlCrSiN/NbN coatings have been deposited on high-polished WC–Co cemented carbide substrate and tools by mid-frequency magnetron sputtering in Ar/N{sub 2} mixtures. Al{sub 0.6}Cr{sub 0.4}, Al{sub 0.6}Cr{sub 0.3}Si{sub 0.1}, and C/Mo/Nb targets were used during the deposition. The microstructure and mechanical properties of as-deposited coatings were investigated. Investigations of the wear behaviors of coated tools were also performed. The results showed that cubic structure was formed in the coatings. Broader CrAlN (1 1 1) and (2 0 0) peaks without SiN{sub x} peak were formed in the AlCrSiN/Me{sub x}N coatings, which showed a nanocomposited structure. Meanwhile, according to SEM micrographs, AlCrN exhibited a columnar structure, while, AlCrSiCN, AlCrSiN/MoN, and AlCrSiN/NbN coatings showed nanocrystalline morphology. The nano-multilayered coatings performed higher hardness, H/E, and H{sup 3}/E{sup 2} ratios compared with AlCrN coating. Through the Rockwell adhesion test, all the coatings exhibited adhesion strength quality HF1. After turning Inconel 718 under dry condition, the nano-multilyered coatings showed better wear resistance than AlCrN coating. Due to the molybdenum and niobium in the coating, AlCrSiN/MoN and AlCrSiN/NbN coatings showed the best wear resistance.

  20. Scalable Production of Mechanically Robust Antireflection Film for Omnidirectional Enhanced Flexible Thin Film Solar Cells.

    Science.gov (United States)

    Wang, Min; Ma, Pengsha; Yin, Min; Lu, Linfeng; Lin, Yinyue; Chen, Xiaoyuan; Jia, Wei; Cao, Xinmin; Chang, Paichun; Li, Dongdong

    2017-09-01

    Antireflection (AR) at the interface between the air and incident window material is paramount to boost the performance of photovoltaic devices. 3D nanostructures have attracted tremendous interest to reduce reflection, while the structure is vulnerable to the harsh outdoor environment. Thus the AR film with improved mechanical property is desirable in an industrial application. Herein, a scalable production of flexible AR films is proposed with microsized structures by roll-to-roll imprinting process, which possesses hydrophobic property and much improved robustness. The AR films can be potentially used for a wide range of photovoltaic devices whether based on rigid or flexible substrates. As a demonstration, the AR films are integrated with commercial Si-based triple-junction thin film solar cells. The AR film works as an effective tool to control the light travel path and utilize the light inward more efficiently by exciting hybrid optical modes, which results in a broadband and omnidirectional enhanced performance.

  1. Bioactivity and biocompatibility of hydroxyapatite-based bioceramic coatings on zirconium by plasma electrolytic oxidation.

    Science.gov (United States)

    Aktuğ, Salim Levent; Durdu, Salih; Yalçın, Emine; Çavuşoğlu, Kültigin; Usta, Metin

    2017-02-01

    In the present work, hydroxyapatite (HAP)-based plasma electrolytic oxide (PEO) coatings were produced on zirconium at different current densities in a solution containing calcium acetate and β-calcium glycerophosphate by a single step. The phase structure, surface morphology, functional groups, thickness and roughness of the coatings were characterized by X-ray diffraction (XRD), scanning electron microscopy (SEM), attenuated total reflectance-Fourier transform infrared spectroscopy (ATR-FTIR), eddy current method and surface profilometer, respectively. The phases of cubic-zirconia, calcium zirconate and HAP were detected by XRD. The amount of HAP and calcium zirconate increased with increasing current density. The surface of the coatings was very porous and rough. Moreover, bioactivity and biocompatibility of the coatings were analyzed in vitro immersion simulated body fluid (SBF) and MTT (3-(4,5-dimethyl thiazol-2yl)-2,5-diphenyl tetrazolium bromide) assay, hemolysis assay and bacterial formation. The apatite-forming ability of the coatings was evaluated after immersion in SBF up to 28days. After immersion, the bioactivity of HAP-based coatings on zirconium was greater than the ones of uncoated zirconium and zirconium oxide-based surface. The bioactivity of PEO surface on zirconium was significantly improved under SBF conditions. The bacterial adhesion of the coatings decreased with increasing current density. The bacterial adhesion of the coating produced at 0.370A/cm 2 was minimum compared to uncoated zirconium coated at 0.260 and 0.292A/cm 2 . The hemocompatibility of HAP-based surfaces was improved by PEO. The cell attachment and proliferation of the PEO coatings were better than the one of uncoated zirconium according to MTT assay results. Copyright © 2016 Elsevier B.V. All rights reserved.

  2. Tribological properties of copper-based composites with copper coated NbSe2 and CNT

    International Nuclear Information System (INIS)

    Chen, Beibei; Yang, Jin; Zhang, Qing; Huang, Hong; Li, Hongping; Tang, Hua; Li, Changsheng

    2015-01-01

    Graphical abstract: Morphology of copper coated NbSe 2 and CNT; friction coefficient and wear rate of copper-based composites. - Highlights: • NbSe 2 and CNT were coated with copper layers by the means of electroless plating. • The mechanical and tribological properties of copper composites were studied. • The enhancement mechanisms of copper coated NbSe 2 and CNT were proposed. • Copper–copper coated (12 wt.%NbSe 2 –3 wt.%CNT) composite had the best wear resistance. - Abstract: Copper-based composites with copper coated NbSe 2 and/or CNT were fabricated by the powder metallurgy technique. The morphology and phase composition of copper coated NbSe 2 and carbon nanotube (CNT) were observed using high solution transmission electronic microscope (HRTEM), scanning electronic microscope (SEM equipped with EDS) and X-ray diffraction (XRD). The density, hardness, and bending strength of as-prepared copper-based composites were measured, and their tribological properties were investigated using UMT-2 tester. Results indicated that all copper-based composites showed decreased density and bending strength, but increased hardness in comparison with copper matrix. Besides, the incorporation of copper coated NbSe 2 improved the friction-reducing and anti-wear properties of copper matrix. Addition of copper coated CNT greatly enhanced the mechanical and tribological properties. In particular, when the content of copper coated CNT was 3 wt.%, the corresponding composite exhibited the best tribological properties. This was because NbSe 2 was distributed chaotically in matrix, which greatly improved the friction-reducing property of copper, while CNT with superior mechanical strength enhanced the wear resistance by increasing the load-carrying capacity. More importantly, copper layers coated on NbSe 2 and CNT favored the good interfacial combination between fillers and copper matrix showing beneficial effect for the stresses transferring from matrix to fillers

  3. The Influence of the Coating Deposition Process on the Interdiffusion Behavior Between Nickel-Based Superalloys and MCrAlY Bond Coats

    Science.gov (United States)

    Elsaß, M.; Frommherz, M.; Oechsner, M.

    2018-02-01

    In this work, interdiffusion between two nickel-based superalloys and two MCrAlY bond coats is investigated. The MCrAlY bond coats were applied using two different spraying processes, high velocity oxygen fuel spraying (HVOF) and low-pressure plasma spraying. Of primary interest is the evolution of Kirkendall porosity, which can form at the interface between substrate and bond coat and depends largely on the chemical compositions of the coating and substrate. Experimental evidence further suggested that the formation of Kirkendall porosity depends on the coating deposition process. Formation of porosity at the interface causes a degradation of the bonding strength between substrate and coating. After coating deposition, the samples were annealed at 1050 °C for up to 2000 h. Microstructural and compositional analyses were performed to determine and evaluate the Kirkendall porosity. The results reveal a strong influence of both the coating deposition process and the chemical compositions. The amount of Kirkendall porosity formed, as well as the location of appearance, is largely influenced by the coating deposition process. In general, samples with bond coats applied by means of HVOF show accelerated element diffusion. It is hypothesized that recrystallization of the substrate material is a main root cause for these observations.

  4. Progress in UCO's search for silver-based telescope mirror coatings

    Science.gov (United States)

    Phillips, Andrew C.; Miller, Joseph S.; Bolte, Michael; DuPraw, Brian; Radovan, Matthew; Cowley, David

    2012-09-01

    We report on the on-going effort at University of California Observatories Astronomical Coatings Lab to develop robust protected-silver coatings suitable for telescope mirrors. We have identified a very promising recipe based on YF3 that produces excellent reflectivity at wavelengths of 340 nm and greater, has ~1.5% emissivity in the thermal IR, and does not contain problematic materials for the Mid-IR, such as SiO2 and Al2O3. The recipe holds up extremely well to aggressive environmental testing (80C and 80% RH; high-H2S atmosphere), and currently is being evaluated under real observatory conditions. This coating may satisfy the need for telescope mirror coatings that are long-lasting (~5 years or more) and have good reflectivity into the UV. We also evaluate and compare some other silver-based coatings developed elsewhere that should be useful in the same role. In addition, we describe recent upgrades to our coating facilities allowing us to deposit ion-assisted e-beam coatings on optics up to ~1m. This novel arrangement places the e-gun and ion source on a pivoting "swing-arm", allowing the position to move radially without changing the e-gun/ion source/ substrate geometry. Large substrates can be coated with good uniformity using single-axis rotation only. This technique is scalable to arbitrarily large substrate sizes.

  5. Characterization of boride-based powders and detonation gun sprayed cermet coatings

    International Nuclear Information System (INIS)

    Keraenen, J.; Stenberg, T.; Maentylae, T.

    1995-01-01

    Detonation gun sprayed (DGS) cermet coatings containing complex ternary transition metal boride as hard particles dispersed in a stainless steel or nickel based superalloy matrix have been characterized. Microstructure of the coatings, as well as powders, were studied with optical microscopy, scanning electron microscopy (SEM), X-ray diffraction (XRD) and analytical transmission electron microscopy (AEM). X-ray microanalysis of the coatings were carried out using energy dispersive X-ray spectrometer (EDS) attached to the SEM and AEM. Moreover, abrasion wear resistance of the coatings was evaluated with a rubber wheel abrasion test equipment. The general microstructure of studied coatings appeared to be heterogeneous in the terms of the distribution, size and crystallographic nature of the phases. Nonetheless, very low porosities were obtained and in the coatings the oxide phase as well as the unmelted particles and the formation of oxide phase were avoided by optimization of DGS parameters. So far the abrasive wear resistance of boride-based cermet coatings is not so good as that of the WC-12Co coatings

  6. Experimental evaluation of chromium-carbide-based solid lubricant coatings for use to 760 C

    Science.gov (United States)

    Dellacorte, Christopher

    1987-01-01

    A research program is described which further developed and investigated chromium carbide based self-lubricating coatings for use to 760 C. A bonded chromium carbide was used as the base stock because of the known excellent wear resistance and the chemical stability of chromium carbide. Additives were silver and barium fluoride/calcium fluoride eutectic. The three coating components were blended in powder form, applied to stainless steel substrates by plasma spraying and then diamond ground to the desired coating thickness. A variety of coating compositions was tested to determine the coating composition which gave optimum tribological results. Coatings were tested in air, helium, and hydrogen at temperatures from 25 to 760 C. Several counterface materials were evaluated with the objective of discovering a satisfactory metal/coating sliding combination for potential applications, such as piston ring/cylinder liner couples for Stirling engines. In general, silver and fluoride additions to chromium carbide reduced the friction coefficient and increased the wear resistance relative to the unmodified coating. The lubricant additives acted synergistically in reducing friction and wear.

  7. Aragonite coating solutions (ACS) based on artificial seawater

    International Nuclear Information System (INIS)

    Tas, A. Cuneyt

    2015-01-01

    Graphical abstract: - Highlights: • Developed completely inorganic solutions for the deposition of monolayers of aragonite spherules (or ooids). • Solutions mimicked the artificial seawater. • Biomimetic crystallization was performed at the tropical sea surface temperature of 30 °C. - Abstract: Aragonite (CaCO 3 , calcium carbonate) is an abundant biomaterial of marine life. It is the dominant inorganic phase of coral reefs, mollusc bivalve shells and the stalactites or stalagmites of geological sediments. Inorganic and initially precipitate-free aragonite coating solutions (ACS) of pH 7.4 were developed in this study to deposit monolayers of aragonite spherules or ooids on biomaterial (e.g., UHMWPE, ultrahigh molecular weight polyethylene) surfaces soaked in ACS at 30 °C. The ACS solutions of this study have been developed for the surface engineering of synthetic biomaterials. The abiotic ACS solutions, enriched with calcium and bicarbonate ions at different concentrations, essentially mimicked the artificial seawater composition and started to deposit aragonite after a long (4 h) incubation period at the tropical sea surface temperature of 30 °C. While numerous techniques for the solution deposition of calcium hydroxyapatite (Ca 10 (PO 4 ) 6 (OH) 2 ), of low thermodynamic solubility, on synthetic biomaterials have been demonstrated, procedures related to the solution-based surface deposition of high solubility aragonite remained uncommon. Monolayers of aragonite ooids deposited at 30 °C on UHMWPE substrates soaked in organic-free ACS solutions were found to possess nano-structures similar to the mortar-and-brick-type botryoids observed in biogenic marine shells. Samples were characterized using SEM, XRD, FTIR, ICP-AES and contact angle goniometry

  8. Aragonite coating solutions (ACS) based on artificial seawater

    Energy Technology Data Exchange (ETDEWEB)

    Tas, A. Cuneyt, E-mail: c_tas@hotmail.com

    2015-03-01

    Graphical abstract: - Highlights: • Developed completely inorganic solutions for the deposition of monolayers of aragonite spherules (or ooids). • Solutions mimicked the artificial seawater. • Biomimetic crystallization was performed at the tropical sea surface temperature of 30 °C. - Abstract: Aragonite (CaCO{sub 3}, calcium carbonate) is an abundant biomaterial of marine life. It is the dominant inorganic phase of coral reefs, mollusc bivalve shells and the stalactites or stalagmites of geological sediments. Inorganic and initially precipitate-free aragonite coating solutions (ACS) of pH 7.4 were developed in this study to deposit monolayers of aragonite spherules or ooids on biomaterial (e.g., UHMWPE, ultrahigh molecular weight polyethylene) surfaces soaked in ACS at 30 °C. The ACS solutions of this study have been developed for the surface engineering of synthetic biomaterials. The abiotic ACS solutions, enriched with calcium and bicarbonate ions at different concentrations, essentially mimicked the artificial seawater composition and started to deposit aragonite after a long (4 h) incubation period at the tropical sea surface temperature of 30 °C. While numerous techniques for the solution deposition of calcium hydroxyapatite (Ca{sub 10}(PO{sub 4}){sub 6}(OH){sub 2}), of low thermodynamic solubility, on synthetic biomaterials have been demonstrated, procedures related to the solution-based surface deposition of high solubility aragonite remained uncommon. Monolayers of aragonite ooids deposited at 30 °C on UHMWPE substrates soaked in organic-free ACS solutions were found to possess nano-structures similar to the mortar-and-brick-type botryoids observed in biogenic marine shells. Samples were characterized using SEM, XRD, FTIR, ICP-AES and contact angle goniometry.

  9. Determination of the coating base thickness with beta backscattering gauges

    International Nuclear Information System (INIS)

    Krejndlin, I.I.; Novikov, V.S.; Pravikov, A.A.

    1976-01-01

    In using beta thickness meters for coating examination, it is necessary that the substrate thickness be greater or equal to the saturation thickness for which one can neglect a systematic error caused by substrate thickness variation. A formula is derived and nomograms are presented for the determination of the substrate saturation thickness with the account of factors affecting the results of coating thickness measurement. The results of saturation thickness calculation are tabulated for a number of substrate materials with using different β-sources ( 147 Pm, 85 Kr, 90 Sr+ 90 Y)

  10. Electrochemical Sensor Coating Based on Electrophoretic Deposition of Au-Doped Self-Assembled Nanoparticles.

    Science.gov (United States)

    Zhang, Rongli; Zhu, Ye; Huang, Jing; Xu, Sheng; Luo, Jing; Liu, Xiaoya

    2018-02-14

    The electrophoretic deposition (EPD) of self-assembled nanoparticles (NPs) on the surface of an electrode is a new strategy for preparing sensor coating. By simply changing the deposition conditions, the electrochemical response for an analyte of deposited NPs-based coating can be controlled. This advantage can decrease the difference between different batches of sensor coating and ensure the reproducibility of each sensor. This work investigated the effects of deposition conditions (including deposition voltage, pH value of suspension, and deposition time) on the structure and the electrochemical response for l-tryptophan of sensor coating formed from Au-doped poly(sodium γ-glutamate) with pendant dopamine units nanohybrids (Au/γ-PGA-DA NBs) via the EPD method. The structure and thickness of the deposited sensor coating were measured by atomic force microscopy, which demonstrated that the structure and thickness of coating can be affected by the deposition voltage, the pH value of the suspension, and the deposition time. The responsive current for l-tryptophan of the deposited sensor coating were measured by differential pulse voltammetry, which showed that the responsive current value was affected by the structure and thickness of the deposited coating. These arguments suggested that a rich design-space for tuning the electrochemical response for analyte and a source of variability in the structure of sensor coating can be provided by the deposition conditions. When Au/γ-PGA-DA NBs were deposited on the electrode surface and formed a continuous coating with particle morphology and thinner thickness, the deposited sensor coating exhibited optimal electrochemical response for l-tryptophan.

  11. Plum coatings of lemongrass oil-incorporating carnauba wax-based nanoemulsion.

    Science.gov (United States)

    Kim, In-Hah; Lee, Hanna; Kim, Jung Eun; Song, Kyung Bin; Lee, Youn Suk; Chung, Dae Sung; Min, Sea C

    2013-10-01

    Nanoemulsions containing lemongrass oil (LO) were developed for coating plums and the effects of the nanoemulsion coatings on the microbial safety and physicochemical storage qualities of plums during storage at 4 and 25 °C were investigated. The emulsions used for coating were produced by mixing a carnauba wax-based solution (18%, w/w) with LO at various concentrations (0.5% to 4.0%, w/w) using dynamic high pressure processing at 172 MPa. The coatings were evaluated for their ability to inhibit the growth of Salmonella Typhimurium and Escherichia coli O157:H7 and their ability to preserve various physicochemical qualities of plums. Uniform and continuous coatings on plums, formed with stable emulsions, initially inhibited S. Typhimurium and E. coli O157:H7 by 0.2 to 2.8 and 0.8 to 2.7 log CFU/g, respectively, depending on the concentration of LO and the sequence of coating. The coatings did not significantly alter the flavor, fracturability, or glossiness of the plums. The antimicrobial effects of the coatings against S. Typhimurium and E. coli O157:H7 were demonstrated during storage at 4 and 25 °C. The coatings reduced weight loss and ethylene production by approximately 2 to 3 and 1.4 to 4.0 fold, respectively, and also retarded the changes in lightness and the concentration of phenolic compounds in plums during storage. The firmness of coated plums was generally higher than uncoated plums when stored at 4 °C and plum respiration rates were reduced during storage. Coatings containing nanoemulsions of LO have the potential to inhibit Salmonella and E. coli O157:H7 contamination of plums and may extend plum shelf life. Journal of Food Science © 2013 Institute of Food Technologists® No claim to original US government works.

  12. Isothermal and dynamic oxidation behaviour of Mo-W doped carbon-based coating

    Science.gov (United States)

    Mandal, Paranjayee; Ehiasarian, Arutiun P.; Hovsepian, Papken Eh.

    2015-10-01

    The oxidation behaviour of Mo-W doped carbon-based coating (Mo-W-C) is investigated in elevated temperature (400-1000 °C). Strong metallurgical bond between Mo-W-C coating and substrate prevents any sort of delamination during heat-treatment. Isothermal oxidation tests show initial growth of metal oxides at 500 °C, however graphitic nature of the as-deposited coating is preserved. The oxidation progresses with further rise in temperature and the substrate is eventually exposed at 700 °C. The performance of Mo-W-C coating is compared with a state-of-the-art DLC(Cr/Cr-WC/W:C-H/a:C-H) coating, which shows preliminary oxidation at 400 °C and local delamination of the coating at 500 °C leading to substrate exposure. The graphitisation starts at 400 °C and the diamond-like structure is completely converted into the graphite-like structure at 500 °C. Dynamic oxidation behaviour of both the coatings is investigated using Thermo-gravimetric analysis carried out with a slow heating rate of 1 °C/min from ambient temperature to 1000 °C. Mo-W-C coating resists oxidation up to ˜800 °C whereas delamination of DLC(Cr/Cr-WC/W:C-H/a:C-H) coating is observed beyond ˜380 °C. In summary, Mo-W-C coating provides improved oxidation resistance at elevated temperature compared to DLC(Cr/Cr-WC/W:C-H/a:C-H) coating.

  13. Silane-based coatings on the pyrite for remediation of acid mine drainage.

    Science.gov (United States)

    Diao, Zenghui; Shi, Taihong; Wang, Shizhong; Huang, Xiongfei; Zhang, Tao; Tang, Yetao; Zhang, Xiaying; Qiu, Rongliang

    2013-09-01

    Acid mine drainage (AMD) resulting from the oxidation of pyrite and other metal sulfides has caused significant environmental problems, including acidification of rivers and streams as well as leaching of toxic metals. With the goal of controlling AMD at the source, we evaluated the potential of tetraethylorthosilicate (TEOS) and n-propyltrimethoxysilane (NPS) coatings to suppress pyrite oxidation. The release of total Fe and SO4(-2) from uncoated and coated pyrite in the presence of a chemical oxidizing agent (H2O2) or iron-oxidizing bacteria (Acidithiobacillus ferrooxidans) was measured. Results showed that TEOS- and NPS-based coatings reduced chemical oxidation of pyrite by as much as 59 and 96% (based on Fe release), respectively, while biological oxidation of pyrite was reduced by 69 and 95%, respectively. These results were attributed to the formation of a dense network of Fe-O-Si and Si-O-Si bonds on the pyrite surface that limited permeation of oxygen, water, and bacteria. Compared with results for TEOS-coated pyrite, higher pH and lower concentrations of total Fe and SO4(-2) were observed for oxidation of NPS-coated pyrite, which was attributed to its crack-free morphology and the presence of hydrophobic groups on the NPS-based coating surface. The silane-based NPS coating was shown to be highly effective in suppressing pyrite oxidation, making it a promising alternative for remediation of AMD at its source. Copyright © 2013 Elsevier Ltd. All rights reserved.

  14. Development of aluminide coatings on vanadium-base alloys in liquid lithium

    International Nuclear Information System (INIS)

    Park, J.H.; Dragel, D.

    1993-01-01

    Aluminide coatings were produced on vanadium and vanadium-base alloys by exposure of the materials to liquid lithium that contained 3/5 at.% dissolved aluminum in sealed V and V-20 wt.% Ti capsules at temperatures between 775 and 880 degrees C. After each test, the capsules were opened and the samples were examined by optical microscopy and scanning electron microscopy (SEM), and analyzed by electron-energy-dispersive spectroscopy (EDS) and X-ray diffraction. Hardness of the coating layers and bulk alloys was determined by microidentation techniques. The nature of the coatings, i.e., surface coverage, thickness, and composition, varied with exposure time and temperature, solute concentration in lithium, and alloy composition. Solute elements that yielded adherent coatings on various substrates can provide a means of developing in-situ electrical insulator coatings by reaction of the reactive layers with dissolved nitrogen in liquid lithium

  15. Microscopic Analysis and Electrochemical Behavior of Fe-Based Coating Produced by Laser Cladding

    Directory of Open Access Journals (Sweden)

    Jinlin Chen

    2017-10-01

    Full Text Available The effect of laser cladding on the surface microstructure and corrosion properties of coated/uncoated specimens were investigated. Fe-based alloy coating was produced on 35CrMo steel by laser cladding. The phase composition, microstructure, interface element distribution, microhardness and corrosion resistance of the cladding coating were measured. The results show that the cladding layer is mainly composed of α-Fe phases, the microstructure presents a gradient distribution, and a good metallurgical bond is formed at the boundary with the substrate. Microhardness profiles show that the average microhardness of the cladding coating is about 2.1 times higher than that of the uncoated specimen. In addition, the electrochemical results show that the coated specimen exhibits far better corrosion resistance than to the uncoated specimen.

  16. Metal monitoring for process control of laser-based coating removal

    Science.gov (United States)

    Fraser, Mark E.; Hunter, Amy J.; Panagiotou, Thomai; Davis, Steven J.; Freiwald, David A.

    1999-12-01

    Cost-effective and environmentally-sound means of paint and coatings removal is a problem spanning many government, commercial, industrial and municipal applications. For example, the Department of Energy is currently engaged in removing paint and other coatings from concrete and structural steel as part of decommissioning former nuclear processing facilities. Laser-based coatings removal is an attractive new technology for these applications as it promises to reduce the waste volume by up to 75 percent. To function more efficiently, however, the laser-based systems require some form of process control.

  17. Visualization of the distribution of surface-active block copolymers in PDMS-based coatings

    DEFF Research Database (Denmark)

    Noguer, A. Camós; Latipov, R.; Madsen, F. B.

    2018-01-01

    the distribution and release of these block copolymers from PDMS-based coatings has been previously reported. However, the distribution and behaviour of these compounds in the bulk of the PDMS coating are not fully understood. A novel fluorescent-labelled triblock PEG-b-PDMS-b-PEG copolymer was synthesized...... results in non-specific protein adsorption and wettability issues. Poly(ethylene glycol)-based surface-active block copolymers and surfactants have been added to PDMS coatings and films to impart biofouling resistance and hydrophilicity to the PDMS surface with successful results. Information regarding...

  18. Organic coatings silane-based for AZ91D magnesium alloy

    International Nuclear Information System (INIS)

    Hu Junying; Li Qing; Zhong Xiankang; Li Longqin; Zhang Liang

    2010-01-01

    Organic coatings silane-based containing electron withdrawing group or electron donating group have been synthesized and evaluated as prospective surface treatments for AZ91D magnesium alloy by hydrolysis and condensation reaction of the different silanes. Electrochemical tests were employed to confirm the corrosion resistance ability of the two kinds of organic coatings. The results showed that the coating with electron donating group had better corrosion protection performance. On the basis of the spatial configuration and the density of charge of those silanes molecules which was obtained through Gaussian 03 procedure based on B3LYP and density functional theory, combining experiment results, the rational explanation was provided.

  19. Physicochemical Properties of Calcium Phosphate Based Coating on Gutta-Percha Root Canal Filling

    Directory of Open Access Journals (Sweden)

    Afaf Al-Haddad

    2015-01-01

    Full Text Available Dental Gutta-percha (GP is a polymer based standard root canal filling material that has been widely used in dentistry. However, it has an inadequate sealing ability and adhesion to root dentin. The aim of this study is to coat GP with a bioactive material to enhance its sealing ability and adhesion to the root sealer and subsequently to the root dentin. The choice of coating method is limited by the nature of GP as it requires a technique that is not governed by high temperatures or uses organic solvents. In this study, biomimetic coating technique using 1.5 Tas-simulated body fluids (SBF was employed to coat the treated GP cones. The coated samples were characterized using Fourier transform infrared spectroscopy (FTIR, X-ray Diffraction (XRD, and field emission scanning electron microscope (FESEM. The presence of hydroxyl, carbonate, and phosphate groups was detected by FTIR while the formation of hydroxyapatite (HA/calcium phosphate was confirmed with XRD. FESEM revealed uniform, thin, and crystalline HA calcium phosphate coating. The adhesion of the coating to the GP substrate was assessed with microscratch technique. It was viable with cohesive failure mode. In conclusion, Tas-SBF is able to coat pretreated GP cones with a crystalline apatitic calcium phosphate layer.

  20. An Alternative Cu-Based Bond Layer for Electric Arc Coating Process

    Science.gov (United States)

    Fadragas, Carlos R.; Morales, E. V.; Muñoz, J. A.; Bott, I. S.; Lariot Sánchez, C. A.

    2011-12-01

    A Cu-Al alloy has been used as bond coat between a carbon steel substrate and a final coating deposit obtained by applying the twin wire electric arc spraying coating technique. The presence of a copper-based material in the composite system can change the overall temperature profile during deposition because copper exhibits a thermal conductivity several times higher than that of the normally recommended bond coat materials (such as nickel-aluminum alloys or nickel-chromium alloys). The microstructures of 420 and 304 stainless steels deposited by the electric arc spray process have been investigated, focusing attention on the deposit homogeneity, porosity, lamellar structure, and microhardness. The nature of the local temperature gradient during deposition can strongly influence the formation of the final coating deposit. This study presents a preliminary study, undertaken to investigate the changes in the temperature profile which occur when a Cu-Al alloy is used as bond coat, and the possible consequences of these changes on the microstructure and adhesion of the final coating deposit. The influence of the thickness of the bond layer on the top coating temperature has also been also evaluated.

  1. Invited Article: Narrowband terahertz bandpass filters employing stacked bilayer metasurface antireflection structures

    Science.gov (United States)

    Chang, Chun-Chieh; Huang, Li; Nogan, John; Chen, Hou-Tong

    2018-05-01

    We experimentally demonstrate high-performance narrowband terahertz (THz) bandpass filters through cascading multiple bilayer metasurface antireflection structures. Each bilayer metasurface, consisting of a square array of silicon pillars with a self-aligned top gold resonator-array and a complementary bottom gold slot-array, enables near-zero reflection and simultaneously close-to-unity single-band transmission at designed operational frequencies in the THz spectral region. The THz bandpass filters based on stacked bilayer metasurfaces allow a fairly narrow, high-transmission passband, and a fast roll-off to an extremely clean background outside the passband, thereby providing superior bandpass performance. The demonstrated scheme of narrowband THz bandpass filtering is of great importance for a variety of applications where spectrally clean, high THz transmission over a narrow bandwidth is desired, such as THz spectroscopy and imaging, molecular detection and monitoring, security screening, and THz wireless communications.

  2. Microstructures and tribological properties of laser cladded Ti-based metallic glass composite coatings

    Energy Technology Data Exchange (ETDEWEB)

    Lan, Xiaodong; Wu, Hong, E-mail: wuhong927@126.com; Liu, Yong, E-mail: yonliu@csu.edu.cn; Zhang, Weidong; Li, Ruidi; Chen, Shiqi; Zai, Xiongfei; Hu, Te

    2016-10-15

    Metallic glass composite coatings Ti{sub 45}Cu{sub 41}Ni{sub 9}Zr{sub 5} and Ti{sub 45}Cu{sub 41}Ni{sub 6}Zr{sub 5}Sn{sub 3} (at.%) on a Ti-30Nb-5Ta-7Zr (wt.%) (TNTZ) alloy were prepared by laser cladding. The microstructures of the coatings were characterized by means of X-ray diffractometry (XRD), scanning electron microscopy (SEM) equipped with energy dispersive X-ray analyzer (EDXA), and transmission electron microscopy (TEM). Results indicated that the coatings have an amorphous structure embedded with a few nanocrystalline phases and dendrites. A partial substitution of Ni by Sn can improve the glass forming ability of Ti-base metallic glass system, and induce the formation of nano-sized Ni{sub 2}SnTi phase during the cyclic laser heating. The tribological behavior of both the substrate and the coatings was investigated in detail. A significant improvement in both the hardness and the wear resistance of the coatings was achieved with the addition of Sn. The relationship between the wear resistance and the microstructures of the coatings was discussed. - Highlights: •Ti-based metallic glass composite coatings were prepared by laser cladding. •The wear resistance is greatly improved by laser cladding of composite coatings. •Substitution of Ni by Sn increases GFA and wear resistance of the coatings. •A good balance of crystalline/amorphous phases improves the wear resistance. •Adhesive wear serves as the dominant wear mechanism of the composite coatings.

  3. Selection of boron based tribological hard coatings using multi-criteria decision making methods

    International Nuclear Information System (INIS)

    Çalışkan, Halil

    2013-01-01

    Highlights: • Boron based coating selection problem for cutting tools was solved. • EXPROM2, TOPSIS and VIKOR methods were used for ranking the alternative materials. • The best coatings for cutting tool were selected as TiBN and TiSiBN. • The ranking results are in good agreement with cutting test results in literature. - Abstract: Mechanical and tribological properties of hard coatings can be enhanced using boron as alloying element. Therefore, multicomponent nanostructured boron based hard coatings are deposited on cutting tools by different methods at different parameters. Different mechanical and tribological properties are obtained after deposition, and it is a difficult task to select the best coating material. In this paper, therefore, a systematic evaluation model was proposed to tackle the difficulty of the material selection with specific properties among a set of available alternatives. The alternatives consist of multicomponent nanostructured TiBN, TiCrBN, TiSiBN and TiAlSiBN coatings deposited by magnetron sputtering and ion implantation assisted magnetron sputtering at different parameters. The alternative coating materials were ranked by using three multi-criteria decision-making (MCDM) methods, i.e. EXPROM2 (preference ranking organization method for enrichment evaluation), TOPSIS (technique for order performance by similarity to ideal solution) and VIKOR (VIšekriterijumsko KOmpromisno Rangiranje), in order to determine the best coating material for cutting tools. Hardness (H), Young’s modulus (E), elastic recovery, friction coefficient, critical load, H/E and H 3 /E 2 ratios were considered as material selection criteria. In order to determine the importance weights of the evaluation criteria, a compromised weighting method, which composes of the analytic hierarchy process and Entropy methods, were used. The ranking results showed that TiBN and TiSiBN coatings deposited at given parameters are the best coatings for cutting tools

  4. Could humicity affect the mechanical properties of carbon based coatings?

    Czech Academy of Sciences Publication Activity Database

    Sobota, Jaroslav; Grossman, Jan; Vyskočil, J.; Novák, R.; Fořt, Tomáš; Vítů, T.; Dupák, Libor

    2010-01-01

    Roč. 104, č. 15 (2010), s. 375-377 ISSN 0009-2770 Institutional research plan: CEZ:AV0Z20650511 Keywords : carbon * mechanical properties * humidity * fracture toughness of hard thin coatings Subject RIV: JI - Composite Materials Impact factor: 0.620, year: 2010

  5. Carbon-Based Wear Coatings: Properties and Applications

    Science.gov (United States)

    Miyoshi, Kazuhisa

    2003-01-01

    The technical function of numerous engineering systems - such as vehicles, machines, and instruments - depends on the processes of motion and on the surface systems. Many processes in nature and technology depend on the motion and dynamic behavior of solids, liquids, and gases. Smart surface systems are essential because of the recent technological push toward higher speeds, loads, and operating temperatures; longer life; lighter weight and smaller size (including nanotechnology); and harsh environments in mechanical, mechatronic, and biomechanical systems. If proper attention is not given to surface systems, then vehicles, machines, instruments, and other technical systems could have short lives, consume excessive energy, experience breakdowns, result in liabilities, and fail to accomplish their missions. Surface systems strongly affect our national economy and our lifestyles. At the NASA Glenn Research Center, we believe that proper attention to surface systems, especially in education, research, and application, could lead to economic savings of between 1.3 and 1.6 percent of the gross domestic product. Wear coatings and surface systems continue to experience rapid growth as new coating and surface engineering technologies are discovered, more cost-effective coating and surface engineering solutions are developed, and marketers aggressively pursue, uncover, and exploit new applications for engineered surface systems in cutting tools and wear components. Wear coatings and smart surface systems have been used widely in industrial, consumer, automotive, aerospace, and biomedical applications. This presentation expresses the author's views of and insights into smart surface systems in wear coatings. A revolution is taking place in carbon science and technology. Diamond, an allotrope of carbon, joins graphite, fullerenes, and nanotubes as its major pure carbon structures. It has a unique combination of extreme properties: hardness and abrasion resistance; adhesion

  6. Pesticidal seed coats based on azadirachtin-A: release kinetics, storage life and performance.

    Science.gov (United States)

    Nisar, Keyath; Kumar, Jitendra; Arun Kumar, M B; Walia, Suresh; Shakil, Najam A; Parsad, Rajender; Parmar, Balraj S

    2009-02-01

    Infestation of seeds by pests during storage leads to deterioration in quality. Seed coating is an effective option to overcome the menace. Unlike synthetic fungicidal seed coats, little is known of those based on botanicals. This study aims at developing azadirachtin-A-based pesticidal seed coats to maintain seed quality during storage. Polymer- and clay-based coats containing azadirachtin-A were prepared and evaluated for quality maintenance of soybean seed during storage. Gum acacia, gum tragacanth, rosin, ethyl cellulose, hydroxyethyl cellulose, polyethyl methacrylate, methyl cellulose, polyethylene glycol, polyvinyl chloride, polyvinyl acetate, polyvinyl pyrrolidone and Agrimer VA 6 polymers and the clay bentonite were used as carriers. The time for 50% release (t(1/2)) of azadirachtin-A into water from the seeds coated with the different coats ranged from 8.02 to 21.36 h. The half-life (T(1/2)) of azadirachtin-A in the coats on seed ranged from 4.37 to 11.22 months, as compared with 3.45 months in azadirachtin-A WP, showing an increase by a factor of nearly 1.3-3.3 over the latter. The coats apparently acted as a barrier to moisture to reduce azadirachtin-A degradation and prevented proliferation of storage fungi. Polyethyl methacrylate, polyvinyl acetate and polyvinyl pyrrolidone were significantly superior to the other polymers. Azadirachtin-A showed a significant positive correlation with seed germination and vigour, and negative correlation with moisture content. Effective polymeric carriers for seed coats based on azadirachtin-A are reported. These checked seed deterioration during storage by acting as a barrier to moisture and reduced the degradation of azadirachtin-A.

  7. Bioactivity and biocompatibility of hydroxyapatite-based bioceramic coatings on zirconium by plasma electrolytic oxidation

    Energy Technology Data Exchange (ETDEWEB)

    Aktuğ, Salim Levent, E-mail: saktug@gtu.edu.tr [The Department of Materials Science and Engineering, Gebze Technical University, Gebze, Kocaeli 41400 (Turkey); Durdu, Salih, E-mail: durdusalih@gmail.com [The Department of Industrial Engineering, Giresun University, Merkez, Giresun 28200 (Turkey); Yalçın, Emine, E-mail: emine.yalcin@giresun.edu.tr [The Department of Biology, Giresun University, Merkez, Giresun 28200 (Turkey); Çavuşoğlu, Kültigin, E-mail: kultigin.cavusoglu@giresun.edu.tr [The Department of Biology, Giresun University, Merkez, Giresun 28200 (Turkey); Usta, Metin, E-mail: ustam@gtu.edu.tr [The Department of Materials Science and Engineering, Gebze Technical University, Gebze, Kocaeli 41400 (Turkey); Materials Institute, Marmara Research Center, TUBITAK, Gebze, Kocaeli 41470 (Turkey)

    2017-02-01

    In the present work, hydroxyapatite (HAP)-based plasma electrolytic oxide (PEO) coatings were produced on zirconium at different current densities in a solution containing calcium acetate and β-calcium glycerophosphate by a single step. The phase structure, surface morphology, functional groups, thickness and roughness of the coatings were characterized by X-ray diffraction (XRD), scanning electron microscopy (SEM), attenuated total reflectance-Fourier transform infrared spectroscopy (ATR-FTIR), eddy current method and surface profilometer, respectively. The phases of cubic-zirconia, calcium zirconate and HAP were detected by XRD. The amount of HAP and calcium zirconate increased with increasing current density. The surface of the coatings was very porous and rough. Moreover, bioactivity and biocompatibility of the coatings were analyzed in vitro immersion simulated body fluid (SBF) and MTT (3-(4,5-dimethyl thiazol-2yl)-2,5-diphenyl tetrazolium bromide) assay, hemolysis assay and bacterial formation. The apatite-forming ability of the coatings was evaluated after immersion in SBF up to 28 days. After immersion, the bioactivity of HAP-based coatings on zirconium was greater than the ones of uncoated zirconium and zirconium oxide-based surface. The bioactivity of PEO surface on zirconium was significantly improved under SBF conditions. The bacterial adhesion of the coatings decreased with increasing current density. The bacterial adhesion of the coating produced at 0.370 A/cm{sup 2} was minimum compared to uncoated zirconium coated at 0.260 and 0.292 A/cm{sup 2}. The hemocompatibility of HAP-based surfaces was improved by PEO. The cell attachment and proliferation of the PEO coatings were better than the one of uncoated zirconium according to MTT assay results. - Highlights: • Hydroxyapatite was formed on zirconium at different current densities by single-step plasma electrolytic oxidation. • The amount of hydroxyapatite and calcium-based phases increased with

  8. Microstructural Characteristics and Tribological Behavior of HVOF-Sprayed Novel Fe-Based Alloy Coatings

    Directory of Open Access Journals (Sweden)

    Andrea Milanti

    2014-01-01

    Full Text Available Thermally-sprayed Fe-based coatings have shown their potential for use in wear applications due to their good tribological properties. In addition, these kinds of coatings have other advantages, e.g., cost efficiency and positive environmental aspects. In this study, the microstructural details and tribological performances of Fe-based coatings (Fe-Cr-Ni-B-C and Fe-Cr-Ni-B-Mo-C manufactured by High Velocity Oxygen Fuel (HVOF thermal spray process are evaluated. Traditional Ni-based (Ni-Cr-Fe-Si-B-C and hard-metal (WC-CoCr coatings were chosen as references. Microstructural investigation (field-emission scanning electron microscope FESEM and X-Ray diffractometry XRD reveals a high density and low oxide content for HVOF Fe-based coatings. Particle melting and rapid solidification resulted in a metastable austenitic phase with precipitates of mixed carbides and borides of chromium and iron which lead to remarkably high nanohardness. Tribological performances were evaluated by means of the ball on-disk dry sliding wear test, the rubber-wheel dry particle abrasion test, and the cavitation erosion wear test. A higher wear resistance validates Fe-based coatings as a future alternative to the more expensive and less environmentally friendly Ni-based alloys.

  9. In Situ Synthesis and Characterization of Fe-Based Metallic Glass Coatings by Electrospark Deposition Technique

    Science.gov (United States)

    Burkov, Alexander A.; Pyachin, S. A.; Ermakov, M. A.; Syuy, A. V.

    2017-02-01

    Crystalline FeWMoCrBC electrode materials were prepared by conventional powder metallurgy. Metallic glass (MG) coatings were produced by electrospark deposition onto AISI 1035 steel in argon atmosphere. X-ray diffraction and scanning electron microscopy verified the amorphous structure of the as-deposited coatings. The coatings have a thickness of about 40 microns and a uniform structure. The results of dry sliding wear tests against high-speed steel demonstrated that Fe-based MG coatings had a lower friction coefficient and more than twice the wear resistance for 20 km sliding distance with respect to AISI 1035 steel. High-temperature oxidation treatment of the metal glass coatings at 1073 K in air for 12 h revealed that the oxidation resistance of the best coating was 36 times higher than that for bare AISI 1035 steel. These findings are expected to broaden the applications of electrospark Fe-based MG as highly protective and anticorrosive coatings for mild steel.

  10. Characterization of Fe-based alloy coating deposited by supersonic plasma spraying

    International Nuclear Information System (INIS)

    Piao, Zhong-yu; Xu, Bin-shi; Wang, Hai-dou; Wen, Dong-hui

    2013-01-01

    Highlights: • Fe-based coating exhibited few oxides, high density and bond strength. • Amorphous/nanocrystalline phases were found in the coating. • Formation mechanism of excellent coating was investigated. -- Abstract: The objective of the present study is to characterize the Fe-based alloy coating deposited by the supersonic plasma spraying process. The condition of the melting particles was in situ monitored. The microstructure of the coating was examined by scanning electron microscope and high resolution transmission electron microscope. The phase composition was examined by X-ray diffraction. The microhardness and porosity were also measured, respectively. Results show the prepared coatings have excellent properties, such as few oxides, high microhardness and a low porosity amount. At the same time, a mass of amorphous/nanocrystalline phases was found in the coating. The mechanism of the formation of amorphous/nanocrystalline phases was investigated. The appropriate material composition of spraying material and flash set process of plasma spraying are the key factors. Moreover, the mechanism for oxidation resistance is also investigated, where the separation between melting metal and oxygen by the formation of SiO 2 films is the key factor

  11. Controlled protein adsorption on PMOXA/PAA based coatings by thermally induced immobilization

    Science.gov (United States)

    Mumtaz, Fatima; Chen, Chaoshi; Zhu, Haikun; Pan, Chao; Wang, Yanmei

    2018-05-01

    In this work, poly(2-methyl-2-oxazoline-random-glycidyl methacrylate) (PMOXA-r-GMA) and poly(acrylic acid)-block-poly(glycidyl methacrylate) (PAA-b-PGMA) copolymers were synthesized via cationic ring-opening polymerization (CROP) of 2-methyl-2-oxazoline (MOXA) and reversible addition-fragmentation chain transfer (RAFT) polymerization of acrylic acid (AA) followed by their random and block copolymerization with glycidyl methacrylate (GMA), respectively, and then characterized carefully. PMOXA/PAA based coatings were then prepared by simply spin coating the mixture of PMOXA-r-GMA and PAA-b-PGMA copolymer solutions onto silicon/glass substrates followed by annealing at 110 °C. The coatings were rigorously characterized by using X-ray photoelectron spectroscopy (XPS), the static water contact angle (WCA) test, ellipsometry and atomic force microscopy (AFM). The results demonstrated that the coating based mixed PMOXA/PAA brushes with desired surface composition could be attained by simply maintaining their percentage in the mixture of PMOXA-r-GMA and PAA-b-PGMA copolymer solutions. Finally, the switchable behavior of PMOXA/PAA based coatings toward bovine serum albumin (BSA) adsorption was investigated by fluorescein isothiocyanate-labelled BSA (FITC-BSA) assay and quartz crystal microbalance with dissipation monitoring (QCM-D), which indicated that the coating based mixed PMOXA/PAA brushes could control BSA adsorption/desorption from very low to high amount (>90% desorption) through adjusting the composition of PMOXA-r-GMA and PAA-b-PGMA solution used in preparing PMOXA/PAA based coatings upon pH and ionic strength change. Furthermore, PMOXA/PAA based coatings displayed efficient repeatability of reversible BSA adsorption/desorption cycles.

  12. A New Detecting Technology for External Anticorrosive Coating Defects of Pipelines Based on Ultrasonic Guided Wave

    Science.gov (United States)

    Liu, Shujun; Zuo, Yonggang; Zhang, Zhen

    2018-01-01

    The external anticorrosive coating is the shelter for preventing steel pipelines from Corrosive damage. A number of pipelines face severe corrosive problems for the performance decrease of the coating, especially during long-term services, which usually led to safety accidents. To solve the detection problem about the defect of anticorrosive layer for pipeline, a new detection method for anticorrosive layer of pipelines based on Ultrasonic Guided Wave was proposed in the paper. The results from the investigation show a possibility of using the Ultrasonic Guided Wave method for detecting the damage of pipeline’s External Anticorrosive Coating.

  13. Formation of electrically insulating coatings on aluminided vanadium-base alloys in liquid lithium

    International Nuclear Information System (INIS)

    Park, J.H.; Dragel, G.

    1993-01-01

    Aluminide coatings were produced on vanadium and vanadium-base alloys by exposure of the materials to liquid lithium that contained 3-5 at.% dissolved aluminum in sealed capsules at temperatures between 775 and 880 degrees C. Reaction of the aluminide layer with dissolved nitrogen in liquid lithium provides a means of developing an in-situ electrical insulator coating on the surface of the alloys. The electrical resistivity of A1N coatings on aluminided V and V-20 wt.% Ti was determined in-situ

  14. Tunable, flexible antireflection layer of ZnO nanowires embedded in PDMS.

    Science.gov (United States)

    Kim, Min Kyu; Yi, Dong Kee; Paik, Ungyu

    2010-05-18

    In this article, we report the fabrication of ordered hybrid structures composed of ZnO nanowires and a polymeric matrix with a polymer precursor infiltrating the nanowire arrays. The antireflective properties of the resulting ZnO nanowire-embedded polydimethylsiloxane composite (ZPC) were investigated at various ZnO nanowire lengths and ZPC bending angles. Interestingly, we found that whereas the antireflective properties showed a strong dependence on the length of the embedded ZnO nanowires in PDMS, the bending of ZPC has little effect on the antireflective properties.

  15. Tantalum-based multilayer coating on cobalt alloys in total hip and knee replacement

    Energy Technology Data Exchange (ETDEWEB)

    Balagna, C., E-mail: cristina.balagna@polito.it [Institute of Materials Engineering and Physics, Applied Science and Technology Department, Politecnico di Torino, Corso Duca degli Abruzzi 24,10129 Torino (Italy); Faga, M.G. [Istituto di Scienza e Tecnologia dei Materiali Ceramici, Consiglio Nazionale delle Ricerche, Strada delle Cacce 73, 10135 Torino (Italy); Spriano, S. [Institute of Materials Engineering and Physics, Applied Science and Technology Department, Politecnico di Torino, Corso Duca degli Abruzzi 24,10129 Torino (Italy)

    2012-05-01

    Cobalt-chromium-molybdenum (CoCrMo) alloys are widely used in total hip and knee joint replacement, due to high mechanical properties and resistance to wear and corrosion. They are able to form efficient artificial joints by means of coupling metal-on-polymer or metal-on-metal contacts. However, a high concentration of stress and direct friction between surfaces leads to the formation of polyethylene wear debris and the release of toxic metal ions into the human body, limiting, as a consequence, the lifetime of implants. The aim of this research is a surface modification of CoCrMo alloys in order to improve their biocompatibility and to decrease the release of metal ions and polyethylene debris. Thermal treatment in molten salts was the process employed for the deposition of tantalum-enriched coating. Tantalum and its compounds are considered biocompatible materials with low ion release and high corrosion resistance. Three different CoCrMo alloys were processed as substrates. An adherent coating of about 1 {mu}m of thickness, with a multilayer structure consisting of two tantalum carbides and metallic tantalum was deposited. The substrates and modified layers were characterized by means of structural, chemical and morphological analysis. Moreover nanoindentation, scratch and tribological tests were carried out in order to evaluate the mechanical behavior of the substrates and coating. The hardness of the coated samples increases more than double than the untreated alloys meanwhile the presence of the coating reduced the wear volume and rate of about one order of magnitude. - Highlights: Black-Right-Pointing-Pointer Thermal treatment in molten salts deposits a Ta-based coating on Co-based alloys. Black-Right-Pointing-Pointer Coating is composed by one or two tantalum carbides and/or metallic tantalum. Black-Right-Pointing-Pointer The coating structure depends on thermal temperature and substrates carbon content. Black-Right-Pointing-Pointer Coating is able to

  16. Behavior of Human Bone Marrow-Derived Mesenchymal Stem Cells on Various Titanium-Based Coatings

    Directory of Open Access Journals (Sweden)

    Chengjuan Qu

    2016-10-01

    Full Text Available The chemical composition and texture of titanium coatings can influence the growth characteristics of the adhered cells. An enhanced proliferation of the human mesenchymal stem cells (hMSCs would be beneficial. The present study was aimed to investigate whether titanium deposited at different atmospheres would affect the cell growth properties, cellular morphology, and expression of surface markers of hMSCs. Titanium-based coatings were deposited on silicon wafers under oxygen, nitrogen, or argon atmospheres by ultra-short pulsed laser deposition using two different gas pressures followed by heating at 400 °C for 2 h. The characteristics of the coated surfaces were determined via contact angle, zeta potential, and scanning electron microscopy (SEM techniques. Human MSCs were cultivated on differently coated silicon wafers for 48 h. Subsequently, the cell proliferation rates were analyzed with an MTT assay. The phenotype of hMSCs was checked via immunocytochemical stainings of MSC-associated markers CD73, CD90, and CD105, and the adhesion, spreading, and morphology of hMSCs on coated materials via SEM. The cell proliferation rates of the hMSCs were similar on all coated silicon wafers. The hMSCs retained the MSC phenotype by expressing MSC-associated markers and fibroblast-like morphology with cellular projections. Furthermore, no significant differences could be found in the size of the cells when cultured on all various coated surfaces. In conclusion, despite certain differences in the contact angles and the zeta potentials of various titanium-based coatings, no single coating markedly improved the growth characteristics of hMSCs.

  17. Effect of concentration of Curcuma longa L. on chitosan-starch based edible coating

    Science.gov (United States)

    Yusof, N. M.; Jai, J.; Hamzah, F.; Yahya, A.; Pinijsuwan, S.

    2017-08-01

    The ability of chitosan-starch based coating to extend shelf life of strawberry were studied. The main objectives of this paper is to study the effects of different concentrations (20, 15, 10 and 5 µL) of Curcuma longa L. (CUR) essential oil into chitosan-based edible coating on surface tension in order to increase the effectiveness of the coating. CUR or turmeric is one of the commercially planted herbs in Malaysia for its phytochemical benefits. Application of edible coating using dipping technique has been analysed and evaluated for their effectiveness in extending shelf life of fruits. Surface tension was analysed to investigate the adhesion properties. The best CUR concentration was 15 µL with the optimum surface tension was found to be 31.92 dynes/cm.

  18. Plasma-Sprayed Hydroxylapatite-Based Coatings: Chemical, Mechanical, Microstructural, and Biomedical Properties

    Science.gov (United States)

    Heimann, Robert B.

    2016-06-01

    This contribution discusses salient properties and functions of hydroxylapatite (HA)-based plasma-sprayed coatings, including the effect on biomedical efficacy of coating thickness, phase composition and distribution, amorphicity and crystallinity, porosity and surface roughness, cohesion and adhesion, micro- and nano-structured surface morphology, and residual coating stresses. In addition, it will provide details of the thermal alteration that HA particles undergo in the extremely hot plasma jet that leads to dehydroxylated phases such as oxyhydroxylapatite (OHA) and oxyapatite (OA) as well as thermal decomposition products such as tri-(TCP) and tetracalcium phosphates (TTCP), and quenched phases such as amorphous calcium phosphate (ACP). The contribution will further explain the role of ACP during the in vitro interaction of the as-deposited coatings with simulated body fluid resembling the composition of extracellular fluid (ECF) as well as the in vivo responses of coatings to the ECF and the host tissue, respectively. Finally, it will briefly describe performance profiles required to fulfill biological functions of osteoconductive bioceramic coatings designed to improve osseointegration of hip endoprostheses and dental root implants. In large parts, the content of this contribution is a targeted review of work done by the author and his students and coworkers over the last two decades. In addition, it is considered a stepping stone toward a standard operation procedure aimed at depositing plasma-sprayed bioceramic implant coatings with optimum properties.

  19. STS-29 Commander Coats in JSC fixed base (FB) shuttle mission simulator (SMS)

    Science.gov (United States)

    1986-01-01

    STS-29 Discovery, Orbiter Vehicle (OV) 103, Commander Michael L. Coats sits at commanders station forward flight deck controls in JSC fixed base (FB) shuttle mission simulator (SMS). Coats, wearing communications kit assembly headset and flight coveralls, looks away from forward control panels to aft flight deck. Pilots station seat back appears in foreground. FB-SMS is located in JSC Mission Simulation and Training Facility Bldg 5.

  20. Corrosion and wear protective composition modulated alloy coatings based on ternary Ni-P-X alloys

    DEFF Research Database (Denmark)

    Leisner, P.; Benzon, M. E.; Christoffersen, Lasse

    1996-01-01

    Scattered reporting in the litterature describes a number of ternary Ni-P-X alloyes (where X can be Co, Cr, Cu, Mo, Pd, Re or W) with promising corrosin and wear protective performance. Based on a systematic study of Ni-P-X alloys it is the intention to produce coatings with improved corrosion...... and wear performance compared with conventional coatings like electroless nickel, hard chromioum and anodised aluminium....

  1. Novel anti-reflection technology for GaAs single-junction solar cells using surface patterning and Au nanoparticles.

    Science.gov (United States)

    Kim, Youngjo; Lam, Nguyen Dinh; Kim, Kangho; Kim, Sangin; Rotermund, Fabian; Lim, Hanjo; Lee, Jaejin

    2012-07-01

    Single-junction GaAs solar cell structures were grown by low-pressure MOCVD on GaAs (100) substrates. Micro-rod arrays with diameters of 2 microm, 5 microm, and 10 microm were fabricated on the surfaces of the GaAs solar cells via photolithography and wet chemical etching. The patterned surfaces were coated with Au nanoparticles using an Au colloidal solution. Characteristics of the GaAs solar cells with and without the micro-rod arrays and Au nanoparticles were investigated. The short-circuit current density of the GaAs solar cell with 2 microm rod arrays and Au nanoparticles increased up to 34.9% compared to that of the reference cell without micro-rod arrays and Au nanoparticles. The conversion efficiency of the GaAs solar cell that was coated with Au nanoparticles on the patterned surface with micro-rod arrays can be improved from 14.1% to 19.9% under 1 sun AM 1.5G illumination. These results show that micro-rod arrays and Au nanoparticle coating can be applied together in surface patterning to achieve a novel cost-effective anti-reflection technology.

  2. Application of a Surimi-Based Coating to Improve the Quality Attributes of Shrimp during Refrigerated Storage.

    Science.gov (United States)

    Sharaf Eddin, Abdulhakim; Tahergorabi, Reza

    2017-09-05

    Shrimp is a popular seafood throughout the world. However, shrimp is highly perishable due to biochemical, microbiological, or physical changes during postmortem storage. In this study, the effect of a surimi-based coating with and without montmorillonite (MMT) nanoclay on shrimp quality was evaluated during eight days of refrigerator storage. Use of a surimi-based coating resulted in reductions of aerobic plate counts (APC) up to 2 log units. The combined effect of the MMT and coating was observed. Surimi-based coating with MMT resulted in lower APC ( p coating with MMT to the shrimp samples improved sensory quality and delayed lipid oxidation and color deterioration during storage time. In general, better texture was observed when coating was applied either with or without MMT. This study suggests that surimi-based coating may improve the quality of shrimp during refrigerated storage.

  3. Low temperature sol-gel process for optical coatings based on magnesium fluoride and titanium dioxide; Niedertemperatur Sol-Gel Verfahren fuer optische Schichtsysteme auf Basis von Magnesiumfluorid und Titandioxid

    Energy Technology Data Exchange (ETDEWEB)

    Krueger, Hannes

    2009-09-24

    This work deals with the development of a low temperature sol-gel spincoating process for thin films with thicknesses in the nanometer range based on metal oxides and metal fluorides. Optical films such as anti-reflective (AR) or high reflective coatings are of much interest and consist of alternating dielectric layers of low and high refractive index materials. Regarding the general procedure for the metal fluorides a novel nonaqueous sol-gel synthesis starting from metal alkoxides and alcohol-dissolved HF was used. The coatings were dried and calcined at 100 C. The morphology of these films was characterised with REM, TEM and AFM. EDX and XPS were used to identify the chemical composition and ellipsometry and UV-vis spectroscopy to determine the optical properties of the films. This new process allows the preparation of homogeneous magnesium fluoride and titanium dioxide layers with low roughness (R{sub a} {<=} 1,9 nm) on silicon and quartz substrates. The magnesium fluoride layers are partially amorphous or microcrystalline with crystallite sizes from 2 nm to 10 nm. The titanium dioxide layers are predominantly amorphous. The thicknesses of the magnesium fluoride and titanium dioxide single layers were adjustable between 25 nm and 500 nm depending on the number of coating steps and on the concentration of the used sols. The magnesium fluoride layers had a refractive index of n{sub 500} = 1,36 and the titanium dioxide layers a refraction index of n{sub 500} = 2,05. For the first time, an alternating metal fluoride and oxide multilayer system was produced with a low temperature sol-gel method (consisting of magnesium fluoride and titanium dioxide). Based on the determined optical constants of the magnesium fluoride and titanium dioxide single layers, AR and HR multilayer systems were calculated and fabricated. The transmission spectra of the designs and the corresponding multilayer were in good agreement. Similar results were obtained with the reflection spectra

  4. Adhesive coatings based on melanin-like nanoparticles for surgical membranes.

    Science.gov (United States)

    Scognamiglio, Francesca; Travan, Andrea; Turco, Gianluca; Borgogna, Massimiliano; Marsich, Eleonora; Pasqua, Mattia; Paoletti, Sergio; Donati, Ivan

    2017-07-01

    Adhesive coatings for implantable biomaterials can be designed to prevent material displacement from the site of implant. In this paper, a strategy based on the use of melanin-like nanoparticles (MNPs) for the development of adhesive coatings for polysaccharidic membranes was devised. MNPs were synthesized in vitro and characterized in terms of dimensions and surface potential, as a function of pH and ionic strength. The in vitro biocompatibility of MNPs was investigated on fibroblast cells, while the antimicrobial properties of MNPs in suspension were evaluated on E. coli and S. aureus cultures. The manufacturing of the adhesive coatings was carried out by spreading MNPs over the surface of polysaccharidic membranes; the adhesive properties of the nano-engineered coating to the target tissue (intestinal serosa) were studied in simulated physiological conditions. Overall, this study opens for novel approaches in the design of naturally inspired nanostructured adhesive systems. Copyright © 2017 Elsevier B.V. All rights reserved.

  5. Lanthanide based conversion coatings for long term wet storage of aluminium-clad spent fuel

    International Nuclear Information System (INIS)

    Fernandes, S.M.C.; Correa, O.V.; De Souza, J.A.; Ramanathan, L.V.

    2010-01-01

    Spent fuels from research reactors are stored in basins with water of less than desirable quality at many facilities around the world and instances of cladding failure caused by pitting corrosion have been reported. Conversion coatings have been used in many industries to protect different metals, including aluminium alloys. This paper presents the results of an ongoing investigation in which the corrosion resistance of lanthanide (cerium, lanthanum and praseodymium) based conversion coated RR fuel cladding alloys has been studied. Electrochemical tests in the laboratory revealed higher corrosion resistance of CeO 2 , La 2 O 3 and Pr 2 O 3 coated AA 1100 and AA 6061 alloys in NaCl solutions. Uncoated and CeO 2 coated coupons of these alloys exposed for 50 days to the spent fuel basin of the IEA-R1 research reactor in IPEN, Brazil, revealed marked reductions in the extent of pitting corrosion. (author)

  6. A high performance ceria based interdiffusion barrier layer prepared by spin-coating

    DEFF Research Database (Denmark)

    Plonczak, Pawel; Joost, Mario; Hjelm, Johan

    2011-01-01

    A multiple spin-coating deposition procedure of Ce0.9Gd0.1O1.95 (CGO) for application in solid oxide fuel cells (SOFCs) was developed. The thin and dense CGO layer can be employed as a barrier layer between yttria stabilised zirconia (YSZ) electrolyte and a (La, Sr)(Co, Fe)O3 based cathode....... The decomposition of the polymer precursor used in the spin-coating process was studied. The depositions were performed on anode supported half cells. By controlling the sintering temperature between each spin-coating process, dense and crack-free CGO films with a thickness of approximately 1 μm were obtained....... The successive steps of dense layer production was investigated by scanning electron microscopy. X-ray diffraction was employed to monitor the crystal structure of the CGO layer sintered at different temperatures. The described spin coated barrier layer was evaluated using an anode supported cell...

  7. Annealing effects on magnetic properties of silicone-coated iron-based soft magnetic composites

    Science.gov (United States)

    Wu, Shen; Sun, Aizhi; Zhai, Fuqiang; Wang, Jin; Zhang, Qian; Xu, Wenhuan; Logan, Philip; Volinsky, Alex A.

    2012-03-01

    This paper focuses on novel iron-based soft magnetic composites synthesis utilizing high thermal stability silicone resin to coat iron powder. The effect of an annealing treatment on the magnetic properties of synthesized magnets was investigated. The coated silicone insulating layer was characterized by scanning electron microscopy and energy dispersive X-ray spectroscopy. Silicone uniformly coated the powder surface, resulting in a reduction of the imaginary part of the permeability, thereby increasing the electrical resistivity and the operating frequency of the synthesized magnets. The annealing treatment increased the initial permeability, the maximum permeability, and the magnetic induction, and decreased the coercivity. Annealing at 580 °C increased the maximum permeability by 72.5%. The result of annealing at 580 °C shows that the ferromagnetic resonance frequency increased from 2 kHz for conventional epoxy resin coated samples to 80 kHz for the silicone resin insulated composites.

  8. Properties of a epoxy-based powder coating containing modified montmorillonite with cerium

    International Nuclear Information System (INIS)

    Beux, A.R.D.; Piazza, D.; Zattera, A.J.; Ferreira, C.A.; Scienza, L.C.

    2014-01-01

    Organic coatings are widely used to prevent corrosion in metal structures. The incorporation of nanofiller the polymer matrix in order to obtain polymer nanocomposites has been arousing scientific and technological interest, because it provides significant improvements when incorporated into pure polymeric materials or conventional composites. In the present study were been developed epoxy-based powder coating with addition of different concentrations (2, 4 and 8% (w / w)) of the montmorillonite type Cloisite® 15A modified with cerium in the melt state on a double-screw extruder co-rotating. The coatings were characterized by average particle size, time (gel time) gel, X-ray diffraction (XRD), scanning electron microscopy (SEM), and thermogravimetric analysis (TGA). Coatings with intercalated structure was observed in the XRD analysis and confirmed by SEM to the observe an increase in the concentration of tactoids an increased filler content. (author)

  9. Effect of Silicon Addition on Microstructure and Mechanical Properties of Chromium and Titanium Based Coatings

    Directory of Open Access Journals (Sweden)

    Luis Carlos Ardila-Téllez

    2014-07-01

    Full Text Available The changes in the microstructure, mechanical properties and residual stresses of AlTiN, AlTiSiN, AlCrN and AlCrSiN coatings, has been studied before and after annealing at 900 ºC and 1100 ºC, using scanning and transmission electron microscopy, along with nano-indentation and X-ray diffraction techniques. The As-deposited coatings show a columnar structure, with a crystallite size between 18 nm and 28 nm. Despite the silicon addition, no effect on the crystallite size refinement was observed.However, the addition of silicon increases hardness, elastic modulus and compressive residual stresses. After annealing at 900 ºC, the crystallite size growth and the residual stress relaxes; therefore, the coating hardness decreases. At 1100 ºC, the oxide layers formed in AlTiN and AlTiSiN, which act as protective layers enhancing oxidation resistance; meanwhile, a complete oxidation of AlCrN and AlCrSiN coatings take place. The Titanium based coatings present some superior mechanical properties and oxidation resistance than the chromium based coatings at 900 ºC and 1100 ºC.

  10. Effects of vacuum and ageing on Zr4/Cr3 based conversion coatings on aluminium alloys

    Science.gov (United States)

    Thirupathi, Kalaivanan; Bárczy, Pál; Vad, Kálmán; Csik, Attila; Somosvári, Béla Márton

    2018-05-01

    In this study, we investigate the impact of ageing and high vacuum on existing environmentally friendly Zr4/Cr3-based conversion coatings. The freshly formed coating undergoes several changes during ageing and exposure to high vacuum. Based on the present data, we propose that the coating formed over AA6082 and AA7075 alloys is sol-gel in nature, confirmed by secondary neutral mass spectroscopy (SNMS) using the depth profiling technique. Our findings reveal that there are elemental level changes that result in shrinkage of the coating. Most Zr ions in the coating are in the solute form, with lesser number of Cr and Al ions that disappear under high vacuum over a certain period of time. The remaining Cr, Zr and O atoms exist in a gelatinous state. During ageing, there is a continuous transition of ions from solute to gelatinous state. In addition, the deposition of coating ions is directly influenced by the substrates and their constituents. The extent of dissolution of aluminium in the conversion bath determines both Zr and Cr ion deposition. For a highly alloyed metal like AA7075, the dissolution rate is disturbed by copper and zinc.

  11. Zirconia based ceramic coating on a metal with plasma electrolytic oxidation

    Science.gov (United States)

    Akatsu, T.; Kato, T.; Shinoda, Y.; Wakai, F.

    2011-10-01

    We challenge to fabricate a thermal barrier coating (TBC) made of ZrO2 based ceramics on a Ni based single crystal superalloy with plasma electrolytic oxidation (PEO) by incorporating metal species from electrolyte into the coating. The PEO process is carried out on the superalloy galvanized with aluminium for 15min in Na4O7P4 solution for an oxygen barrier coating (OBC) and is followed by PEO in K2[Zr(CO3)2(OH)2] solution for TBC. We obtained the following results; (1) Monoclinic-, tetragonal-, cubic-ZrO2 crystals were detected in TBC. (2) High porosity with large pores was observed near the interface between OBC and TBC. The fine grain structure with a grain size of about 300nm was typically observed. (3) The adhesion strength between PEO coatings and substrate was evaluated to be 26.8±6.6MPa. At the adhesion strength test, PEO coatings fractured around the interface between OBC and TBC. The effect of coating structure on adhesion strength is explained through the change in spark discharge during PEO process.

  12. Hafnia-Based Nanostructured Thermal Barrier Coatings for Advanced Hydrogen Turbine Technology

    Energy Technology Data Exchange (ETDEWEB)

    Ramana, Chintalapalle; Choudhuri, Ahsan

    2013-01-31

    Thermal barrier coatings (TBCs) are critical technologies for future gas turbine engines of advanced coal based power generation systems. TBCs protect engine components and allow further increase in engine temperatures for higher efficiency. In this work, nanostructured HfO{sub 2}-based coatings, namely Y{sub 2}O{sub 3}-stabilized HfO{sub 2} (YSH), Gd{sub 2}O{sub 3}-stabilized HfO{sub 2} (GSH) and Y{sub 2}O{sub 3}-stabilized ZrO{sub 2}-HfO{sub 2} (YSZH) were investigated for potential TBC applications in hydrogen turbines. Experimental efforts are aimed at creating a fundamental understanding of these TBC materials. Nanostructured ceramic coatings of YSH, GSH and YSZH were grown by physical vapor deposition methods. The effects of processing parameters and ceramic composition on the microstructural evolution of YSH, GSH and YSZH nanostructured coatings was studied using combined X-ray diffraction (XRD) and Electron microscopy analyses. Efforts were directed to derive a detailed understanding of crystal-structure, morphology, and stability of the coatings. In addition, thermal conductivity as a function of composition in YSH, YSZH and GSH coatings was determined. Laboratory experiments using accelerated test environments were used to investigate the relative importance of various thermo-mechanical and thermo-chemical failure modes of TBCs. Effects of thermal cycling, oxidation and their complex interactions were evaluated using a syngas combustor rig.

  13. GMI effect in CuO coated Co-based amorphous ribbons

    International Nuclear Information System (INIS)

    Taysioglu, Asli Ayten; Peksoz, Ahmet; Kaya, Yunus; Derebasi, Naim; Irez, Gazi; Kaynak, Gokay

    2009-01-01

    A Copper oxide (CuO) film has been grown on a surface of Co-based amorphous ribbon using chemical successive ionic layer adsorption and reaction technique, at room temperature and atmosphere pressure. The influence of coating and width of ribbon on giant magneto impedance have been investigated over a frequency range from 0.1 to 3 MHz and under a static magnetic field between -8 and +8 kA/m. The results showed that Co-based amorphous ribbons, which are coated CuO film, have a significant effect on the magnitude and operation frequency for the giant magneto impedance effect as compared to the samples without coating. The highest giant magneto impedance effect was found to be 14.90 on 5 mm width coated ribbon, which is 60% higher than the sample without coating. A surface observation of these samples has been carried out by an atomic force microscope. The AFM images reveal the difference between surfaces of coated and as-cast sample.

  14. GMI effect in CuO coated Co-based amorphous ribbons

    Energy Technology Data Exchange (ETDEWEB)

    Taysioglu, Asli Ayten [Department of Physics, Sciences and Arts Faculty, Uludag University, 16059 Gorukle, Bursa (Turkey); Peksoz, Ahmet, E-mail: peksoz@uludag.edu.t [Department of Physics, Sciences and Arts Faculty, Uludag University, 16059 Gorukle, Bursa (Turkey); Kaya, Yunus [Department of Chemistry, Sciences and Arts Faculty, Uludag University, 16059 Gorukle, Bursa (Turkey); Derebasi, Naim [Department of Physics, Sciences and Arts Faculty, Uludag University, 16059 Gorukle, Bursa (Turkey); Irez, Gazi [Department of Chemistry, Sciences and Arts Faculty, Uludag University, 16059 Gorukle, Bursa (Turkey); Kaynak, Gokay [Department of Physics, Sciences and Arts Faculty, Uludag University, 16059 Gorukle, Bursa (Turkey)

    2009-11-13

    A Copper oxide (CuO) film has been grown on a surface of Co-based amorphous ribbon using chemical successive ionic layer adsorption and reaction technique, at room temperature and atmosphere pressure. The influence of coating and width of ribbon on giant magneto impedance have been investigated over a frequency range from 0.1 to 3 MHz and under a static magnetic field between -8 and +8 kA/m. The results showed that Co-based amorphous ribbons, which are coated CuO film, have a significant effect on the magnitude and operation frequency for the giant magneto impedance effect as compared to the samples without coating. The highest giant magneto impedance effect was found to be 14.90 on 5 mm width coated ribbon, which is 60% higher than the sample without coating. A surface observation of these samples has been carried out by an atomic force microscope. The AFM images reveal the difference between surfaces of coated and as-cast sample.

  15. Biocorrosion behavior and cell viability of adhesive polymer coated magnesium based alloys for medical implants

    Science.gov (United States)

    Abdal-hay, Abdalla; Dewidar, Montasser; Lim, Jae Kyoo

    2012-11-01

    The present study was ultimately aimed to design novel adhesive biodegradable polymer, poly(vinyl acetate) (PVAc), coatings onto Mg based alloys by the dip-coating technique in order to control the degradation rate and enhance the biocompatibility of magnesium alloys. The influence of various solvents on PVAc surface topography and their protection of Mg alloys were dramatically studied in vitro. Electrochemical polarization, degradation, and PVAc film cytocompatibility were also tested. Our results showed that the solvent had a significant effect on coating quality. PVAc/dichloromethane solution showed a porous structure and solution concentration could control the porous size. The coatings prepared using tetrahydrofuran and dimethylformamide solvents are exceptional in their ability to generate porous morphology even at low polymer concentration. In general, the corrosion performance appears to be different on different PVAc-solvent system. Immersion tests illustrated that the porous morphology on PVAc stabilized corrosion rates. A uniform corrosion attack in artificial simulation body fluid was also exhibited. The cytocompatibility of osteoblast cells (MC3T3) revealed high adherence, proliferation, and survival on the porous structure of PVAc coated Mg alloy, which was not observed for the uncoated samples. This novel PVAc coating is a promising candidate for biodegradable implant materials, which might widen the use of Mg based implants.

  16. Robust Superhydrophobic Graphene-Based Composite Coatings with Self-Cleaning and Corrosion Barrier Properties.

    Science.gov (United States)

    Nine, Md J; Cole, Martin A; Johnson, Lucas; Tran, Diana N H; Losic, Dusan

    2015-12-30

    Superhydrophobic surfaces for self-cleaning applications often suffer from mechanical instability and do not function well after abrasion/scratching. To address this problem, we present a method to prepare graphene-based superhydrophobic composite coatings with robust mechanical strength, self-cleaning, and barrier properties. A suspension has been formulated that contains a mixture of reduced graphene oxide (rGO) and diatomaceous earth (DE) modified with polydimethylsiloxane (PDMS) that can be applied on any surface using common coating methods such as spraying, brush painting, and dip coating. Inclusion of TiO2 nanoparticles to the formulation shows further increase in water contact angle (WCA) from 159 ± 2° to 170 ± 2° due to the structural improvement with hierarchical surface roughness. Mechanical stability and durability of the coatings has been achieved by using a commercial adhesive to bond the superhydrophobic "paint" to various substrates. Excellent retention of superhydrophobicity was observed even after sandpaper abrasion and crosscut scratching. A potentiodynamic polarization study revealed excellent corrosion resistance (96.78%) properties, and an acid was used to provide further insight into coating barrier properties. The ease of application and remarkable properties of this graphene-based composite coating show considerable potential for broad application as a self-cleaning and protective layer.

  17. An intelligent anticorrosion coating based on pH-responsive supramolecular nanocontainers

    International Nuclear Information System (INIS)

    Chen Tao; Fu Jiajun

    2012-01-01

    The hollow mesoporous silica nanoparticles (HMSNs), which have been used as the nanocontainers for the corrosion inhibitor, benzotriazole, were fabricated using the hard-template method. Alkaline-responsive HMSNs based on cucurbit[6]uril (CB[6])/bisammonium supramolecular complex and acid-responsive HMSNs based on α-cyclodextrin (α-CD)/aniline supramolecular complex, which operate in water, have been achieved and characterized by solid-state NMR, thermogravimetry analysis, scanning electron microscopy, transmission electron microscopy and N 2 adsorption-desorption analysis. The two elaborately designed nanocontainers show the pH-controlled encapsulation/release behaviors for benzotriazole molecules. Equal amounts of the alkaline- and acid-responsive nanocontainers were uniformly distributed in the hybrid zirconia-silica sol–gel coating and thus formed the intelligent anticorrosion coating. The self-healing property of AA2024 alloy coated with the intelligent anticorrosion coating is evaluated by electrochemical impedance spectroscopy (EIS). The sol–gel coating doped with the pH-responsive nanocontainers clearly demonstrates long-term corrosion protection performances when compared to the undoped sol–gel coating, which is attributed to the release of corrosion inhibitor from the nanocontainers after feeling the changes of environmental pH values near the corroded areas. (paper)

  18. Impact of dilution on the microstructure and properties of Ni-based 625 alloy coatings

    Directory of Open Access Journals (Sweden)

    Tiago Jose Antoszczyszyn

    2014-06-01

    Full Text Available Nickel-based alloy IN 625 is used to protect components of aircrafts, power generation and oil refinery due to an association of toughness and high corrosion resistance. These properties are associated with the chemical composition and microstructure of coatings which depend on the processing parameters and the composition of the component being protected. This paper assessed impact of dilution on the microstructure and properties of the Ni alloy IN 625 deposited by Plasma Transferred Arc (PTA on two substrates: carbon steel API 5L and stainless steel AISI 316L. Differences due to the interaction with the substrate were maximized analyzing single layer coatings, processed with three deposition current: 120, 150 and 180 A. Correlation with a cast Nickel-based alloy sample contributed to assess the impact of dilution on coatings. Dilution was determined by the area ratio and Vickers hardness measured on the transverse section of coatings. Scanning electron and Laser confocal microscopy and X-ray diffraction analysis were carried out to characterize the microstructure. Results indicated the increasing dilution with the deposition current was deeply influenced by the substrate. Dilution ranging from 5 to 29% was measured on coatings processed on the API 5L steel and from 22 to 51% on the low thermal conductivity AISI 316L steel substrate. Differences on the microstructure and properties of coatings can be associated with the interaction with each substrate. Higher fraction of carbides account for the higher coating hardness when processing on API 5L whereas the low thermal conductivity of AISI 316L and the higher Fe content in solid solution contributed to the lower hardness of coatings.

  19. Biocorrosion behavior and cell viability of adhesive polymer coated magnesium based alloys for medical implants

    Energy Technology Data Exchange (ETDEWEB)

    Abdal-hay, Abdalla [Departmentt of Bionano System Engineering, College of Engineering, Chonbuk National University, Jeonju 561-756 (Korea, Republic of); Department of Mechanical Design Engineering, Advanced wind power system research institute, Chonbuk National University, Jeonju 561-756 (Korea, Republic of); Dewidar, Montasser [Department of Materials and Mechanical Design, Faculty of Energy Engineering, South Valley University, Aswan (Egypt); Lim, Jae Kyoo, E-mail: jklim@jbnu.ac.kr [Department of Mechanical Design Engineering, Advanced wind power system research institute, Chonbuk National University, Jeonju 561-756 (Korea, Republic of)

    2012-11-15

    Highlights: Black-Right-Pointing-Pointer The corrosion behavior of magnesium for orthopedic applications is extremely poor. Black-Right-Pointing-Pointer The solvent (DCM, THF and DMF) had a strong effect on the coatings performance. Black-Right-Pointing-Pointer Mg bar alloy coated with PVAc/DCM layers provided an excellent bonding strength. Black-Right-Pointing-Pointer Treated samples indicated significant damping for the degradation rate. Black-Right-Pointing-Pointer Cytocompatibility on MC3T3 cells of the PVAc/DCM samples revealed a good behavior. - Abstract: The present study was ultimately aimed to design novel adhesive biodegradable polymer, poly(vinyl acetate) (PVAc), coatings onto Mg based alloys by the dip-coating technique in order to control the degradation rate and enhance the biocompatibility of magnesium alloys. The influence of various solvents on PVAc surface topography and their protection of Mg alloys were dramatically studied in vitro. Electrochemical polarization, degradation, and PVAc film cytocompatibility were also tested. Our results showed that the solvent had a significant effect on coating quality. PVAc/dichloromethane solution showed a porous structure and solution concentration could control the porous size. The coatings prepared using tetrahydrofuran and dimethylformamide solvents are exceptional in their ability to generate porous morphology even at low polymer concentration. In general, the corrosion performance appears to be different on different PVAc-solvent system. Immersion tests illustrated that the porous morphology on PVAc stabilized corrosion rates. A uniform corrosion attack in artificial simulation body fluid was also exhibited. The cytocompatibility of osteoblast cells (MC3T3) revealed high adherence, proliferation, and survival on the porous structure of PVAc coated Mg alloy, which was not observed for the uncoated samples. This novel PVAc coating is a promising candidate for biodegradable implant materials, which might

  20. Biocorrosion behavior and cell viability of adhesive polymer coated magnesium based alloys for medical implants

    International Nuclear Information System (INIS)

    Abdal-hay, Abdalla; Dewidar, Montasser; Lim, Jae Kyoo

    2012-01-01

    Highlights: ► The corrosion behavior of magnesium for orthopedic applications is extremely poor. ► The solvent (DCM, THF and DMF) had a strong effect on the coatings performance. ► Mg bar alloy coated with PVAc/DCM layers provided an excellent bonding strength. ► Treated samples indicated significant damping for the degradation rate. ► Cytocompatibility on MC3T3 cells of the PVAc/DCM samples revealed a good behavior. - Abstract: The present study was ultimately aimed to design novel adhesive biodegradable polymer, poly(vinyl acetate) (PVAc), coatings onto Mg based alloys by the dip-coating technique in order to control the degradation rate and enhance the biocompatibility of magnesium alloys. The influence of various solvents on PVAc surface topography and their protection of Mg alloys were dramatically studied in vitro. Electrochemical polarization, degradation, and PVAc film cytocompatibility were also tested. Our results showed that the solvent had a significant effect on coating quality. PVAc/dichloromethane solution showed a porous structure and solution concentration could control the porous size. The coatings prepared using tetrahydrofuran and dimethylformamide solvents are exceptional in their ability to generate porous morphology even at low polymer concentration. In general, the corrosion performance appears to be different on different PVAc–solvent system. Immersion tests illustrated that the porous morphology on PVAc stabilized corrosion rates. A uniform corrosion attack in artificial simulation body fluid was also exhibited. The cytocompatibility of osteoblast cells (MC3T3) revealed high adherence, proliferation, and survival on the porous structure of PVAc coated Mg alloy, which was not observed for the uncoated samples. This novel PVAc coating is a promising candidate for biodegradable implant materials, which might widen the use of Mg based implants.

  1. Stabilizing lead bullets in shooting range soil by phosphate-based surface coating

    Directory of Open Access Journals (Sweden)

    Bin Hua

    2016-08-01

    Full Text Available Soil lead (Pb is well known as a threat to human health and ecosystem. Although relatively insoluble, lead bullets in shooting range soil can be readily released into soluble forms through natural weathering processes and thus pose significant human and environmental risks. In this study, laboratory experiments were conducted to investigate if the Pb bullets in shooting range soil can be stabilized through surface coating of phosphate-based materials. Results indicated that FePO4 or AlPO4 coatings, insoluble metal phosphates, have been successfully formed on the surface of the Pb bullets. The EPA Toxicity Characteristic Leaching Procedure (TCLP test showed that FePO4 or AlPO4 surface coating would effectively reduce the Pb solubility or leachability of the bullets. The surface coating under pH of <5.5 for 7 days could achieve 92–100% reduction, with 85–98% by FePO4 coating and 77–98% by AlPO4 coating as compared with the non-coating. Leachable Pb concentration in the contaminated shooting range soil was reduced by 85–98% or 77–98% as a result of the FePO4 or AlPO4 solution treatment. This study demonstrated that the FePO4 or AlPO4–based surface coating on lead bullets can effectively inhibit the Pb weathering and significantly reduce the Pb release from soil through in situ chemical stabilization, which could be potentially applicable as a cost-effective and environmental-sound technology for the remediation of Pb-contaminated shooting range soil.

  2. Chitosan-based coatings in the prevention of intravascular catheter-associated infections.

    Science.gov (United States)

    Mendoza, Gracia; Regiel-Futyra, Anna; Tamayo, Alejandra; Monzon, Marta; Irusta, Silvia; de Gregorio, Miguel Angel; Kyzioł, Agnieszka; Arruebo, Manuel

    2018-01-01

    Central venous access devices play an important role in patients with prolonged intravenous administration requirements. In the last years, the coating of these devices with bactericidal compounds has emerged as a potential tool to prevent bacterial colonization. Our study describes the modification of 3D-printed reservoirs and silicone-based catheters, mimicking central venous access devices, through different approaches including their coating with the well known biocompatible and bactericidal polymer chitosan, with the anionic polysaccharide alginate; also, plasma treated surfaces were included in the study to promote polymer adhesion. The evaluation of the antimicrobial action of those surface modifications compared to that exerted by a model antibiotic (ciprofloxacin) adsorbed on the surface of the devices was carried out. Surface characterization was developed by different methodologies and the bactericidal effects of the different coatings were assayed in an in vitro model of Staphylococcus aureus infection. Our results showed a significant reduction in the reservoir roughness (≤73%) after coating though no changes were observed for coated catheters which was also confirmed by scanning electron microscopy, pointing to the importance of the surface device topography for the successful attachment of the coating and for the subsequent development of bactericidal effects. Furthermore, the single presence of chitosan on the reservoirs was enough to fully inhibit bacterial growth exerting the same efficiency as that showed by the model antibiotic. Importantly, chitosan coating showed low cytotoxicity against human keratinocytes, human lung adenocarcinoma epithelial cells, and murine colon carcinoma cells displaying viability percentages in the range of the control samples (>95%). Chitosan-based coatings are proposed as an effective and promising solution in the prevention of microbial infections associated to medical devices.

  3. Application of Epoxy Based Coating Instacote on Waste Tank Tops

    International Nuclear Information System (INIS)

    Pike, J.A.

    1998-01-01

    This evaluation examines the compatibility of coating Instacote with existing High-Level Waste facilities and safety practices. No significant incompatibilities are identified. The following actions need to be completed as indicated when applying Instacote on waste tank tops:(1) Prior to application in ITP facilities, the final product should be tested for chemical resistance to sodium tetraphenylborate solutions or sodium titanate slurries.(2) Any waste contaminated with Part A or B that can not be removed by the vendor such as for radiological contamination, HLW must hold the waste until HLW completes a formal assessment of the waste, disposal criteria, and impact.(3) Prior to the start of any application of the coating, each riser needs to be evaluated for masking and masking applied if needed.(4) At the conclusion of an application actual total weight of material applied to a waste tank needs to documented and sent to the tank top loading files for reference purposes.(5) Verify that the final product contains less than 250 ppm chloride

  4. Active Layer Spin Coating Speed Dependence of Inverted Organic Solar Cell Based on Eosin-Y-Coated ZnO Nanorod Arrays

    Science.gov (United States)

    Ginting, R. T.; Yap, C. C.; Yahaya, M.; Fauzia, V.; Salleh, M. M.

    2013-04-01

    The active layer spin coating speed dependence of the performance of inverted organic solar cells (OSCs) based on Eosin-Y-coated ZnOnanorods has been investigated. An active layer consisted of poly(2-methoxy-5-(2'-ethyl)-hexyloxy-p-phenylenevinylene) (MEH-PPV) as donor and phenyl-c61-butyric acid methyl ester (PCBM) as acceptor was employed, whereas ZnO nanorods were utilized as electron transporting layer. The active layer was deposited on top of Eosin-Y-coated ZnO nanorods with various spin coating speeds (1000-4000 rpm). Inverted OSCs with a structure of FTO/Eosin-Y-coated ZnO nanorods/MEH-PPV:PCBM /Ag were characterized through the current density-voltage (J-V) measurement under illumination intensity of 100 mW/cm2. Based on the investigation, the short circuit current density (Jsc) and the power conversion efficiency (PCE) enhanced significantly, where as fill factor slightly increased with spin coating speed. The two-diode equivalent model was found to fit the experimental J-V curves very well. The optimum PCE of 1.18 ± 0.07% was achieved at the highest spin coating speed of 4000 rpm, as a result of the decrement of diffusion current density (Jdiff), recombination current density (Jrec), and ideality factor, thus further confirms the strong built-in electric field in thinner photoactive layer.

  5. Simultaneous aluminizing and chromizing of steels to form (Fe,Cr){sub 3}Al coatings and Ge-doped silicide coatings of Cr-Zr base alloys

    Energy Technology Data Exchange (ETDEWEB)

    Zheng, M.; He, Y.R.; Rapp, R.A. [Ohio State Univ., Columbus, OH (United States). Dept. of Materials Science and Engineering

    1997-12-01

    A halide-activated cementation pack involving elemental Al and Cr powders has been used to achieve surface compositions of approximately Fe{sub 3}Al plus several percent Cr for low alloy steels (T11, T2 and T22) and medium carbon steel (1045 steel). A two-step treatment at 925 C and 1150 C yields the codeposition and diffusion of aluminum and chromium to form dense and uniform ferrite coatings of about 400 {micro}m thickness, while preventing the formation of a blocking chromium carbide at the substrate surfaces. Upon cyclic oxidation in air at 700 C, the coated steel exhibits a negligible 0.085 mg/cm{sup 2} weight gain for 1900 one-hour cycles. Virtually no attack was observed on coated steels tested at ABB in simulated boiler atmospheres at 500 C for 500 hours. But coatings with a surface composition of only 8 wt% Al and 6 wt% Cr suffered some sulfidation attack in simulated boiler atmospheres at temperatures higher than 500 C for 1000 hours. Two developmental Cr-Zr based Laves phase alloys (CN129-2 and CN117(Z)) were silicide/germanide coated. The cross-sections of the Ge-doped silicide coatings closely mimicked the microstructure of the substrate alloys. Cyclic oxidation in air at 1100 C showed that the Ge-doped silicide coating greatly improved the oxidation resistance of the Cr-Zr based alloys.

  6. Nano-anisotropic surface coating based on drug immobilized pendant polymer to suppress macrophage adhesion response.

    Science.gov (United States)

    Kaladhar, K; Renz, H; Sharma, C P

    2015-04-01

    Exploring drug molecules for material design, to harness concepts of nano-anisotropy and ligand-receptor interactions, are rather elusive. The aim of this study is to demonstrate the bottom-up design of a single-step and bio-interactive polymeric surface coating, based on drug based pendant polymer. This can be applied on to polystyrene (PS) substrates, to suppress macrophage adhesion and spreading. The drug molecule is used in this coating for two purposes. The first one is drug as a "pendant" group, to produce nano-anisotropic properties that can enable adhesion of the coatings to the substrate. The second purpose is to use the drug as a "ligand", to produce ligand-receptor interaction, between the bound ligand and receptors of albumin, to develop a self-albumin coat over the surface, by the preferential binding of albumin in biological environment, to reduce macrophage adhesion. Our in silico studies show that, diclofenac (DIC) is an ideal drug based "ligand" for albumin. This can also act as a "pendant" group with planar aryl groups. The combination of these two factors can help to harness, both nano-anisotropic properties and biological functions to the polymeric coating. Further, the drug, diclofenac (DIC) is immobilized to the polyvinyl alcohol (PVA), to develop the pendant polymer (PVA-DIC). The interaction of bound DIC with the albumin is a ligand-receptor based interaction, as per the studies by circular dichroism, differential scanning calorimetry, and SDS-PAGE. The non-polar π-π* interactions are regulating; the interactions between PVA bound DIC-DIC interactions, leading to "nano-anisotropic condensation" to form distinct "nano-anisotropic segments" inside the polymeric coating. This is evident from, the thermo-responsiveness and uniform size of nanoparticles, as well as regular roughness in the surface coating, with similar properties as that of nanoparticles. In addition, the hydrophobic DIC-polystyrene (PS) interactions, between the PVA

  7. Similarities and differences in coatings for magnesium-based stents and orthopaedic implants

    Directory of Open Access Journals (Sweden)

    Jun Ma

    2014-07-01

    Full Text Available Magnesium (Mg-based biodegradable materials are promising candidates for the new generation of implantable medical devices, particularly cardiovascular stents and orthopaedic implants. Mg-based cardiovascular stents represent the most innovative stent technology to date. However, these products still do not fully meet clinical requirements with regards to fast degradation rates, late restenosis, and thrombosis. Thus various surface coatings have been introduced to protect Mg-based stents from rapid corrosion and to improve biocompatibility. Similarly, different coatings have been used for orthopaedic implants, e.g., plates and pins for bone fracture fixation or as an interference screw for tendon-bone or ligament-bone insertion, to improve biocompatibility and corrosion resistance. Metal coatings, nanoporous inorganic coatings and permanent polymers have been proved to enhance corrosion resistance; however, inflammation and foreign body reactions have also been reported. By contrast, biodegradable polymers are more biocompatible in general and are favoured over permanent materials. Drugs are also loaded with biodegradable polymers to improve their performance. The key similarities and differences in coatings for Mg-based stents and orthopaedic implants are summarized.

  8. Microstructure evolution of Fe-based nanostructured bainite coating by laser cladding

    International Nuclear Information System (INIS)

    Guo, Yanbing; Li, Zhuguo; Yao, Chengwu; Zhang, Ke; Lu, Fenggui; Feng, Kai; Huang, Jian; Wang, Min; Wu, Yixiong

    2014-01-01

    Highlights: • The laser cladding and isothermal holding are used to fabricate nanobainite coating. • Fine prior austenite is obtained to accelerate the bainite transformation. • Low transformation temperature results in fine bainite ferrite and film austenite. • Retained austenite volume fraction in bainite coating is determined by XRD. • Evolution of carbon content in austenite and ferrite is analyzed. - Abstract: A Fe-based coating with nano-scale bainitic microstructure was fabricated using laser cladding and subsequent isothermal heat treatment. The microstructure of the coating was observed and analyzed using optical microscope (OM), field-emission scanning electron microscope (FE-SEM), transmission electron microscope (TEM) and X-ray diffraction (XRD). The results showed that nanostructured bainitic ferrite and carbon-enriched retained austenite distributed uniformly in the coating. Blocky retained austenite was confined to the prior austenite grain boundaries resulting from the elements segregation. The bainitic microstructure obtained at 250 °C had a finer scale compared with that obtained at 300 °C. The volume fraction of austenite increased with increasing transformation temperature for the fully transformed bainitic coating. The bainitic transformation was accelerated as a result of the fine prior austenite generated during the laser cladding. The evolution of the carbon contents in bainitic ferrite and retained austenite revealed the diffusionless mechanism of the bainitic transformation

  9. Annealing effects on magnetic properties of silicone-coated iron-based soft magnetic composites

    International Nuclear Information System (INIS)

    Wu Shen; Sun Aizhi; Zhai Fuqiang; Wang Jin; Zhang Qian; Xu Wenhuan; Logan, Philip; Volinsky, Alex A.

    2012-01-01

    This paper focuses on novel iron-based soft magnetic composites synthesis utilizing high thermal stability silicone resin to coat iron powder. The effect of an annealing treatment on the magnetic properties of synthesized magnets was investigated. The coated silicone insulating layer was characterized by scanning electron microscopy and energy dispersive X-ray spectroscopy. Silicone uniformly coated the powder surface, resulting in a reduction of the imaginary part of the permeability, thereby increasing the electrical resistivity and the operating frequency of the synthesized magnets. The annealing treatment increased the initial permeability, the maximum permeability, and the magnetic induction, and decreased the coercivity. Annealing at 580 °C increased the maximum permeability by 72.5%. The result of annealing at 580 °C shows that the ferromagnetic resonance frequency increased from 2 kHz for conventional epoxy resin coated samples to 80 kHz for the silicone resin insulated composites. - Highlights: ► Silicone uniformly coated the powder, increased the operating frequency of SMCs. ► The annealing treatment increased the DC properties of SMCs. ► Annealing at 580 °C increased the maximum permeability by 72.5%. ► Compared with epoxy coated, the SMCs had higher resistivity annealing at 580 °C.

  10. Crack monitoring method based on Cu coating sensor and electrical potential technique for metal structure

    Directory of Open Access Journals (Sweden)

    Hou Bo

    2015-06-01

    Full Text Available Advanced crack monitoring technique is the cornerstone of aircraft structural health monitoring. To achieve real-time crack monitoring of aircraft metal structures in the course of service, a new crack monitoring method is proposed based on Cu coating sensor and electrical potential difference principle. Firstly, insulation treatment process was used to prepare a dielectric layer on structural substrate, such as an anodizing layer on 2A12-T4 aluminum alloy substrate, and then a Cu coating crack monitoring sensor was deposited on the structure fatigue critical parts by pulsed bias arc ion plating technology. Secondly, the damage consistency of the Cu coating sensor and 2A12-T4 aluminum alloy substrate was investigated by static tensile experiment and fatigue test. The results show that strain values of the coating sensor and the 2A12-T4 aluminum alloy substrate measured by strain gauges are highly coincident in static tensile experiment and the sensor has excellent fatigue damage consistency with the substrate. Thirdly, the fatigue performance discrepancy between samples with the coating sensor and original samples was investigated. The result shows that there is no obvious negative influence on the fatigue performance of the 2A12-T4 aluminum alloy after preparing the Cu coating sensor on its surface. Finally, crack monitoring experiment was carried out with the Cu coating sensor. The experimental results indicate that the sensor is sensitive to crack, and crack origination and propagation can be monitored effectively through analyzing the change of electrical potential values of the coating sensor.

  11. Identifying the optimal HVOF spray parameters to attain minimum porosity and maximum hardness in iron based amorphous metallic coatings

    Directory of Open Access Journals (Sweden)

    S. Vignesh

    2017-04-01

    Full Text Available Flow based Erosion – corrosion problems are very common in fluid handling equipments such as propellers, impellers, pumps in warships, submarine. Though there are many coating materials available to combat erosion–corrosion damage in the above components, iron based amorphous coatings are considered to be more effective to combat erosion–corrosion problems. High velocity oxy-fuel (HVOF spray process is considered to be a better process to coat the iron based amorphous powders. In this investigation, iron based amorphous metallic coating was developed on 316 stainless steel substrate using HVOF spray technique. Empirical relationships were developed to predict the porosity and micro hardness of iron based amorphous coating incorporating HVOF spray parameters such as oxygen flow rate, fuel flow rate, powder feed rate, carrier gas flow rate, and spray distance. Response surface methodology (RSM was used to identify the optimal HVOF spray parameters to attain coating with minimum porosity and maximum hardness.

  12. DETERMINATION OF PHASE COMPOSITION OF SEALING COATING BASED ON APC (ALUMINOPHOSPHATE COMPOUNDS

    Directory of Open Access Journals (Sweden)

    BOLSHAKOV V. I.

    2017-02-01

    Full Text Available Summary. Goal. To investigate the phase composition of the obtained sealing coatings based on aluminophosphate compound (APC and the impact of temperature rise on it. Methods. Qualitative X-ray phase analysis (XRPA and differential thermal analysis (DTA are used as the methods of research. Roentgenograms for structural analysis were obtained on a DRON-4-07 using filtered copper radiation in the secondary beam. Registration and initial processing of diffraction patterns was performed using the software package PDOS with the output of the diffraction patterns on the screen. Using the "loupe" option allowed to identify weak interference lines, which increased the accuracy of the method of qualitative XRPA. The thermograms for DTA received on the device type Termoskan-2. The results. It is revealed that base of coating is X-ray amorphous phase. There are following crystalline phases: Al, AlPO4, Al (PO3 3, BN found in the coating. It is revealed that annealing doesn’t make a significant influence on the phase composition of the crystalline phases and the coating doesn’t lose properties after annealing during repeated thermal stress. Scientific novelty. The phase composition of the proposed sealing coatings based on APC and produced by plasma spraying, and the effect of annealing on the phase composition of the coating are investigated. The reaction of synthesis of primary material forming on the basis of APC for coating is offered. Practical significance. The results can be used in aviation technology in the development of gas turbine engines (GTE and the design of the compressors. The sealing coating may be used to improve the reliability of the compressor and to increase the efficiency ratio of turbine engine. During the operation the compressor’s blades touch the sealing coating of compressor’s stator and grooves it without causing locking and destruction of the rotor. Therefore, the development of new sealing coating compositions that

  13. Thermoset coatings from epoxidized sucrose soyate and blocked, bio-based dicarboxylic acids.

    Science.gov (United States)

    Kovash, Curtiss S; Pavlacky, Erin; Selvakumar, Sermadurai; Sibi, Mukund P; Webster, Dean C

    2014-08-01

    A new 100% bio-based thermosetting coating system was developed from epoxidized sucrose soyate crosslinked with blocked bio-based dicarboxylic acids. A solvent-free, green method was used to block the carboxylic acid groups and render the acids miscible with the epoxy resin. The thermal reversibility of this blocking allowed for the formulation of epoxy-acid thermoset coatings that are 100% bio-based. This was possible due to the volatility of the vinyl ethers under curing conditions. These systems have good adhesion to metal substrates and perform well under chemical and physical stress. Additionally, the hardness of the coating system is dependent on the chain length of the diacid used, making it tunable. © 2014 WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim.

  14. Improved Plasticity of Ti-Based Bulk Metallic Glass at Room Temperature by Electroless Thin Nickel Coating

    Directory of Open Access Journals (Sweden)

    Xin Wang

    2017-12-01

    Full Text Available By restricting the dilated deformation, surface modification can stimulate multiple shear banding and improve the plasticity of bulk metallic glasses (BMGs. Aimed at modifying the surface of BMGs by thin layers, a crystalline Ni coating with ultrafine grains was coated on the surface of a Ti-based BMG by electroless plating. With a thickness of about 10 μm, the prepared thin coating could effectively limit the fast propagation of primary shear bands and stimulate the nucleation of multiple shear bands. As a result, the compression plasticity of the coated Ti-based BMG was improved to about 3.7% from near 0% of the non-coated BMG. Except for a small amount of Ni coating was adhered to the BMG substrate after fracture, most of the coatings were peeled off from the surface. It can be attributed to the abnormal growth of some coarse grains/particles in local region of the coating, which induces a large tensile stress at the interface between the coating and the BMG substrate. It is suggested that, for electroless nickel plating, improving the adhesive bonding strength between the coating and the substrate has a better geometric restriction effect than simply increasing the thickness of the coating.

  15. Electrochemical Study of Polymer and Ceramic-Based Nanocomposite Coatings for Corrosion Protection of Cast Iron Pipeline

    Directory of Open Access Journals (Sweden)

    Ameen Uddin Ammar

    2018-02-01

    Full Text Available Coating is one of the most effective measures to protect metallic materials from corrosion. Various types of coatings such as metallic, ceramic and polymer coatings have been investigated in a quest to find durable coatings to resist electrochemical decay of metals in industrial applications. Many polymeric composite coatings have proved to be resistant against aggressive environments. Two major applications of ferrous materials are in marine environments and in the oil and gas industry. Knowing the corroding behavior of ferrous-based materials during exposure to these aggressive applications, an effort has been made to protect the material by using polymeric and ceramic-based coatings reinforced with nano materials. Uncoated and coated cast iron pipeline material was investigated during corrosion resistance by employing EIS (electrochemical impedance spectroscopy and electrochemical DC corrosion testing using the “three electrode system”. Cast iron pipeline samples were coated with Polyvinyl Alcohol/Polyaniline/FLG (Few Layers Graphene and TiO2/GO (graphene oxide nanocomposite by dip-coating. The EIS data indicated better capacitance and higher impedance values for coated samples compared with the bare metal, depicting enhanced corrosion resistance against seawater and “produce water” of a crude oil sample from a local oil rig; Tafel scans confirmed a significant decrease in corrosion rate of coated samples.

  16. Improving Erosion Resistance of Plasma-Sprayed Ceramic Coatings by Elevating the Deposition Temperature Based on the Critical Bonding Temperature

    Science.gov (United States)

    Yao, Shu-Wei; Yang, Guan-Jun; Li, Cheng-Xin; Li, Chang-Jiu

    2018-01-01

    Interlamellar bonding within plasma-sprayed coatings is one of the most important factors dominating the properties and performance of coatings. The interface bonding between lamellae significantly influences the erosion behavior of plasma-sprayed ceramic coatings. In this study, TiO2 and Al2O3 coatings with different microstructures were deposited at different deposition temperatures based on the critical bonding temperature concept. The erosion behavior of ceramic coatings was investigated. It was revealed that the coatings prepared at room temperature exhibit a typical lamellar structure with numerous unbonded interfaces, whereas the coatings deposited at the temperature above the critical bonding temperature present a dense structure with well-bonded interfaces. The erosion rate decreases sharply with the improvement of interlamellar bonding when the deposition temperature increases to the critical bonding temperature. In addition, the erosion mechanisms of ceramic coatings were examined. The unbonded interfaces in the conventional coatings act as pre-cracks accelerating the erosion of coatings. Thus, controlling interlamellar bonding formation based on the critical bonding temperature is an effective approach to improve the erosion resistance of plasma-sprayed ceramic coatings.

  17. Thermal barrier coatings issues in advanced land-based gas turbines

    Science.gov (United States)

    Parks, W. P.; Lee, W. Y.; Wright, I. G.

    1995-01-01

    The Department of Energy's Advanced Turbine System (ATS) program is aimed at forecasting the development of a new generation of land-based gas turbine systems with overall efficiencies significantly beyond those of current state-of-the-art machines, as well as greatly increased times between inspection and refurbishment, improved environmental impact, and decreased cost. The proposed duty cycle of ATS turbines will require the use of different criteria in the design of the materials for the critical hot gas path components. In particular, thermal barrier coatings will be an essential feature of the hot gas path components in these machines. While such coatings are routinely used in high-performance aircraft engines and are becoming established in land-based turbines, the requirements of the ATS turbine application are sufficiently different that significant improvements in thermal barrier coating technology will be necessary. In particular, it appears that thermal barrier coatings will have to function on all airfoil sections of the first stage vanes and blades to provide the significant temperature reduction required. In contrast, such coatings applied to the blades and vances of advanced aircraft engines are intended primarily to reduce air cooling requirements and extend component lifetime; failure of those coatings can be tolerated without jeopardizing mechanical or corrosion performance. A major difference is that in ATS turbines these components will be totally reliant on thermal barrier coatings which will, therefore, need to be highly reliable even over the leading edges of first stage blades. Obviously, the ATS program provides a very challenging opportunity for TBC's, and involves some significant opportunities to extend this technology.

  18. Electrochemical corrosion behaviour of plasma electrolytic oxidation coatings on AM50 magnesium alloy formed in silicate and phosphate based electrolytes

    International Nuclear Information System (INIS)

    Liang, J.; Srinivasan, P. Bala; Blawert, C.; Stoermer, M.; Dietzel, W.

    2009-01-01

    PEO coatings were produced on AM50 magnesium alloy by plasma electrolytic oxidation process in silicate and phosphate based electrolytes using a pulsed DC power source. The microstructure and composition of the PEO coatings were analyzed by scanning electron microscopy (SEM) and X-ray Diffraction (XRD). The corrosion resistance of the PEO coatings was evaluated using open circuit potential (OCP) measurements, potentiodynamic polarisation tests and electrochemical impedance spectroscopy (EIS) in 0.1 M NaCl solution. It was found that the electrolyte composition has a significant effect on the coating evolution and on the resulting coating characteristics, such as microstructure, composition, coating thickness, roughness and thus on the corrosion behaviour. The corrosion resistance of the PEO coating formed in silicate electrolyte was found to be superior to that formed in phosphate electrolyte in both the short-term and long-term electrochemical corrosion tests.

  19. Friction and wear behaviour of Mo-W doped carbon-based coating during boundary lubricated sliding

    Science.gov (United States)

    Hovsepian, Papken Eh.; Mandal, Paranjayee; Ehiasarian, Arutiun P.; Sáfrán, G.; Tietema, R.; Doerwald, D.

    2016-03-01

    A molybdenum and tungsten doped carbon-based coating (Mo-W-C) was developed in order to provide low friction in boundary lubricated sliding condition at ambient and at high temperature. The Mo-W-C coating showed the lowest friction coefficient among a number of commercially available state-of-the-art DLC coatings at ambient temperature. At elevated temperature (200 °C), Mo-W-C coating showed a significant reduction in friction coefficient with sliding distance in contrast to DLC coatings. Raman spectroscopy revealed the importance of combined Mo and W doping for achieving low friction at both ambient and high temperature. The significant decrease in friction and wear rate was attributed to the presence of graphitic carbon debris (from coating) and 'in situ' formed metal sulphides (WS2 and MoS2, where metals were supplied from coating and sulphur from engine oil) in the transfer layer.

  20. Pack cementation diffusion coatings for Fe-base and refractory alloys. Final report

    Energy Technology Data Exchange (ETDEWEB)

    Rapp, R.A. [Ohio State Univ., Columbus, OH (United States). Dept. of Materials Science and Engineering

    1998-03-10

    With the aid of computer-assisted calculations of the equilibrium vapor pressures in halide-activated cementation packs, processing conditions have been identified and experimentally verified for the codeposition of two or more alloying elements in a diffusion coating on a variety of steels and refractory metal alloys. A new comprehensive theory to treat the multi-component thermodynamic equilibria in the gas phase for several coexisting solid phases was developed and used. Many different processes to deposit various types of coatings on several types of steels were developed: Cr-Si codeposition for low- or medium-carbon steels, Cr-Al codeposition on low-carbon steels to yield either a Kanthal-type composition (Fe-25Cr-4Al in wt.%) or else a (Fe, Cr){sub 3}Al surface composition. An Fe{sub 3}Al substrate was aluminized to achieve an FeAl surface composition, and boron was also added to ductilize the coating. The developmental Cr-lean ORNL alloys with exceptional creep resistance were Cr-Al coated to achieve excellent oxidation resistance. Alloy wires of Ni-base were aluminized to provide an average composition of Ni{sub 3}Al for use as welding rods. Several different refractory metal alloys based on Cr-Cr{sub 2}Nb have been silicided, also with germanium additions, to provide excellent oxidation resistance. A couple of developmental Cr-Zr alloys were similarly coated and tested.

  1. Computational Design and Discovery of Ni-Based Alloys and Coatings: Thermodynamic Approaches Validated by Experiments

    Energy Technology Data Exchange (ETDEWEB)

    Liu, Zi-Kui [Pennsylvania State University; Gleeson, Brian [University of Pittsburgh; Shang, Shunli [Pennsylvania State University; Gheno, Thomas [University of Pittsburgh; Lindwall, Greta [Pennsylvania State University; Zhou, Bi-Cheng [Pennsylvania State University; Liu, Xuan [Pennsylvania State University; Ross, Austin [Pennsylvania State University

    2018-04-23

    This project developed computational tools that can complement and support experimental efforts in order to enable discovery and more efficient development of Ni-base structural materials and coatings. The project goal was reached through an integrated computation-predictive and experimental-validation approach, including first-principles calculations, thermodynamic CALPHAD (CALculation of PHAse Diagram), and experimental investigations on compositions relevant to Ni-base superalloys and coatings in terms of oxide layer growth and microstructure stabilities. The developed description included composition ranges typical for coating alloys and, hence, allow for prediction of thermodynamic properties for these material systems. The calculation of phase compositions, phase fraction, and phase stabilities, which are directly related to properties such as ductility and strength, was a valuable contribution, along with the collection of computational tools that are required to meet the increasing demands for strong, ductile and environmentally-protective coatings. Specifically, a suitable thermodynamic description for the Ni-Al-Cr-Co-Si-Hf-Y system was developed for bulk alloy and coating compositions. Experiments were performed to validate and refine the thermodynamics from the CALPHAD modeling approach. Additionally, alloys produced using predictions from the current computational models were studied in terms of their oxidation performance. Finally, results obtained from experiments aided in the development of a thermodynamic modeling automation tool called ESPEI/pycalphad - for more rapid discovery and development of new materials.

  2. Hot corrosion testing of Ni-based alloys and coatings in a modified Dean rig

    Science.gov (United States)

    Steward, Jason Reid

    Gas turbine blades are designed to withstand a variety of harsh operating conditions. Although material and coating improvements are constantly administered to increase the mean time before turbine refurbishment or replacement, hot corrosion is still considered as the major life-limiting factor in many industrial and marine gas turbines. A modified Dean rig was designed and manufactured at Tennessee Technological University to simulate the accelerated hot corrosion conditions and to conduct screening tests on the new coatings on Ni-based superalloys. Uncoated Ni-based superalloys, Rene 142 and Rene 80, were tested in the modified Dean rig to establish a testing procedure for Type I hot corrosion. The influence of surface treatments on the hot corrosion resistance was then investigated. It was found that grit-blasted specimens showed inferior hot corrosion resistance than that of the polished counterpart. The Dean rig was also used to test model MCrAlY alloys, pack cementation NiAl coatings, and electro-codeposited MCrAlY coatings. Furthermore, the hot corrosion attack on the coated-specimens were also assessed using a statistical analysis approach.

  3. Poly(hydroxyalkanoates-Based Hydrophobic Coatings for the Protection of Stone in Cultural Heritage

    Directory of Open Access Journals (Sweden)

    Serena Andreotti

    2018-01-01

    Full Text Available Reversibility is a mandatory requirement for materials used in heritage conservation, including hydrophobic protectives. Nevertheless, current protectives for stone are not actually reversible as they remain on the surfaces for a long time after their hydrophobicity is lost and can hardly be removed. Ineffective and aged coatings may jeopardise the stone re-treatability and further conservation interventions. This paper aims at investigating the performance of PHAs-based coatings for stone protection, their main potential being the ‘reversibility by biodegradation’ once water repellency ended. The biopolymer coatings were applied to three different kinds of stone, representative of lithotypes used in historic architecture: sandstone, limestone and marble. Spray, poultice and dip-coating were tested as coating techniques. The effectiveness and compatibility of the protectives were evaluated in terms of capillary water absorption, static and dynamic contact angles, water vapour diffusion, colour alteration and surface morphology. The stones’ wettability after application of two commercial protectives was investigated too, for comparison. Finally, samples were subjected to artificial ageing to investigate their solar light stability. Promising results in terms of efficacy and compatibility were obtained, although the PHAs-based formulations developed here still need improvement for increased durability and on-site applicability.

  4. Poly(hydroxyalkanoate)s-Based Hydrophobic Coatings for the Protection of Stone in Cultural Heritage.

    Science.gov (United States)

    Andreotti, Serena; Franzoni, Elisa; Fabbri, Paola

    2018-01-20

    Reversibility is a mandatory requirement for materials used in heritage conservation, including hydrophobic protectives. Nevertheless, current protectives for stone are not actually reversible as they remain on the surfaces for a long time after their hydrophobicity is lost and can hardly be removed. Ineffective and aged coatings may jeopardise the stone re-treatability and further conservation interventions. This paper aims at investigating the performance of PHAs-based coatings for stone protection, their main potential being the 'reversibility by biodegradation' once water repellency ended. The biopolymer coatings were applied to three different kinds of stone, representative of lithotypes used in historic architecture: sandstone, limestone and marble. Spray, poultice and dip-coating were tested as coating techniques. The effectiveness and compatibility of the protectives were evaluated in terms of capillary water absorption, static and dynamic contact angles, water vapour diffusion, colour alteration and surface morphology. The stones' wettability after application of two commercial protectives was investigated too, for comparison. Finally, samples were subjected to artificial ageing to investigate their solar light stability. Promising results in terms of efficacy and compatibility were obtained, although the PHAs-based formulations developed here still need improvement for increased durability and on-site applicability.

  5. Layer-by-Layer Alginate and Fungal Chitosan Based Edible Coatings Applied to Fruit Bars.

    Science.gov (United States)

    Bilbao-Sainz, Cristina; Chiou, Bor-Sen; Punotai, Kaylin; Olson, Donald; Williams, Tina; Wood, Delilah; Rodov, Victor; Poverenov, Elena; McHugh, Tara

    2018-05-30

    Food waste is currently being generated at an increasing rate. One proposed solution would be to convert it to biopolymers for industrial applications. We recovered chitin from mushroom waste and converted it to chitosan to produce edible coatings. We then used layer-by-layer (LbL) electrostatic deposition of the polycation chitosan and the polyanion alginate to coat fruit bars enriched with ascorbic acid. The performance of the LbL coatings was compared with those containing single layers of fungal chitosan, animal origin chitosan and alginate. Bars containing alginate-chitosan LbL coatings showed increased ascorbic acid content, antioxidant capacity, firmness and fungal growth prevention during storage. Also, the origin of the chitosan did not affect the properties of the coatings. Mushroom stalk bases could be an alternative source for isolating chitosan with similar properties to animal-based chitosan. Also, layer-by-layer assembly is a cheap, simple method that can improve the quality and safety of fruit bars. © 2018 Institute of Food Technologists®.

  6. Chemical changes in DMP1-null murine bone & silica based pecvd coatings for titanium implant osseoapplications

    Science.gov (United States)

    Maginot, Megen

    In order to improve clinical outcomes in bone-implant systems, a thorough understanding of both local bone chemistry and implant surface chemistry is necessary. This study consists, therefore, of two main parts: one focused on determining the nature of the changes in bone chemistry in a DMP1-null transgenic disease model and the other on the development of amorphous silica-based coatings for potential use as titanium bone implant coatings. For the study of bone mineral in the DMP1 transgenic model, which is known to have low serum phosphate levels, transgenic DMP1-null and wild type mice were fed a high phosphate diet, sacrificed, and had their long bone harvested. This bone was characterized using SEM, FTIR, microCT and XANES and compared to DMP1-null and wild type control groups to assess the therapeutic effect of high Pi levels on the phenotype and the role of DMP1 in mineralization in vivo. Findings suggest that though the high phosphate diet results in restoring serum phosphate levels, it does not completely rescue the bone mineral phenotype at an ultrastructural level and implicates DMP1 in phosphate nucleation. Since plasma enhanced chemical vapor deposition (PECVD) silica like coatings have not previously been fabricated for use in oessoapplications, the second part of this study initially focused on the characterization of novel SiOx chemistries fabricated via a chemical vapor deposition process that were designed specifically to act as bioactive coatings with a loose, hydrogenated structure. These coatings were then investigated for their potential initial stage response to bone tissue through immersion in a simulated body fluid and through the culture of MC3T3 cells on the coating surfaces. Coating surfaces were characterized by SEM, FTIR, contact angle measurements, and XANES. Coating dissolution and ionic release were also investigated by ICP-OES. Findings suggest that some SiOx chemistries may form a bioactive coating while more highly substituted

  7. Development of Electrochemical Processes for Aluminium-Based Coatings for Fusion Applications

    Energy Technology Data Exchange (ETDEWEB)

    Konys, J. [Karlsruhe Institute of Technology, Karlsruhe (Germany)

    2016-12-15

    Reduced activation ferritic-martensitic steels (RAFM) are envisaged in future fusion technology as structural material which will be in direct contact with a flowing liquid lead-lithium melt, serving as breeder material. Aluminium-based coatings had proven their ability to protect the structural material from corrosion attack in flowing Pb-15.7Li and to reduce tritium permeation into the coolant, significantly. Coming from scales produced by hot dipping aluminization (HDA), the development of electrochemical-based processes to produce well-defined aluminium-based coatings on RAFM steels gained increased attention in research during the last years. Two different electrochemical processes are described in this paper: The first one, referred to as ECA, is based on the electrodeposition of aluminium from volatile, metal-organic electrolytes. The other process called ECX is based on ionic liquids. All three processes exhibit specific characteristics, for example in the field of processability, control of coating thicknesses (low activation criteria) and heat treatment behavior. The aim of this article is to compare these different coating processes critically, whereby the focus is on the comparison of ECA and ECX processes. New results for ECX will be presented and occurring development needs for the future will be discussed.

  8. Development of Electrochemical Processes for Aluminium-Based Coatings for Fusion Applications

    International Nuclear Information System (INIS)

    Konys, J.

    2016-01-01

    Reduced activation ferritic-martensitic steels (RAFM) are envisaged in future fusion technology as structural material which will be in direct contact with a flowing liquid lead-lithium melt, serving as breeder material. Aluminium-based coatings had proven their ability to protect the structural material from corrosion attack in flowing Pb-15.7Li and to reduce tritium permeation into the coolant, significantly. Coming from scales produced by hot dipping aluminization (HDA), the development of electrochemical-based processes to produce well-defined aluminium-based coatings on RAFM steels gained increased attention in research during the last years. Two different electrochemical processes are described in this paper: The first one, referred to as ECA, is based on the electrodeposition of aluminium from volatile, metal-organic electrolytes. The other process called ECX is based on ionic liquids. All three processes exhibit specific characteristics, for example in the field of processability, control of coating thicknesses (low activation criteria) and heat treatment behavior. The aim of this article is to compare these different coating processes critically, whereby the focus is on the comparison of ECA and ECX processes. New results for ECX will be presented and occurring development needs for the future will be discussed.

  9. Direct synthesis of antimicrobial coatings based on tailored bi-elemental nanoparticles

    Directory of Open Access Journals (Sweden)

    Giulio Benetti

    2017-03-01

    Full Text Available Ultrathin coatings based on bi-elemental nanoparticles (NPs are very promising to limit the surface-related spread of bacterial pathogens, particularly in nosocomial environments. However, tailoring the synthesis, composition, adhesion to substrate, and antimicrobial spectrum of the coating is an open challenge. Herein, we report on a radically new nanostructured coating, obtained by a one-step gas-phase deposition technique, and composed of bi-elemental Janus type Ag/Ti NPs. The NPs are characterized by a cluster-in-cluster mixing phase with metallic Ag nano-crystals embedded in amorphous TiO2 and present a promising antimicrobial activity including also multidrug resistant strains. We demonstrate the flexibility of the method to tune the embedded Ag nano-crystals dimension, the total relative composition of the coating, and the substrate type, opening the possibility of tailoring the dimension, composition, antimicrobial spectrum, and other physical/chemical properties of such multi-elemental systems. This work is expected to significantly spread the range of applications of NPs coatings, not only as an effective tool in the prevention of healthcare-associated infections but also in other technologically relevant fields like sensors or nano-/micro joining.

  10. Preparation and Properties of Superamphiphobic Wear-resistance PPS-based Coating

    Directory of Open Access Journals (Sweden)

    WANG Huai-yuan

    2017-01-01

    Full Text Available Superamphiphobic wear-resistance PPS-based coatings were prepared by a simple spraying method with a pore-forming reagent of NH4HCO3 and nano-filler of carbon nanotubes (CNTs.The surface morphology and the hydrophobicity,oleophobicity of the coating were analyzed by scanning electron microscope (SEM and contact angle meter.The wear-resistance of the coating was verified by sanding method with given load.The results indicate that a rough surface is obtained after pore-forming,and the porous structures in combination with the CNTs construct the special micro/nano-scale network structures.When the mass fraction of NH4HCO3 is 5%,the contact angles of the coating for water,glycerine and ethylene glycol are 162°,158° and 152°,showing superamphiphobic property.After polished 10000 times by abrasive paper,the coating shows slight friction marks and remains high hydrophobicity,exhibiting excellent wear-resistance.

  11. Synthesis of Fe-based amorphous composite coatings with low purity materials by laser cladding

    Energy Technology Data Exchange (ETDEWEB)

    Zhu Qingjun [School of Materials Science and Engineering, Shandong University, Jinan 250061 (China)]. E-mail: sduzhu@yahoo.com.cn; Qu Shiyao [School of Materials Science and Engineering, Shandong University, Jinan 250061 (China); Wang Xinhong [School of Materials Science and Engineering, Shandong University, Jinan 250061 (China); Zou Zengda [School of Materials Science and Engineering, Shandong University, Jinan 250061 (China)

    2007-06-30

    Amorphous composite coatings Fe{sub 38}Ni{sub 30-X}Si{sub 16}B{sub 14}V{sub 2}M {sub X} (X = 0, 1, 2) (M contains Al, Ti, Mo, and C) were prepared with low purity of raw materials by laser cladding. X-ray diffraction and transmission electron microscopy results show that the coating have an amorphous structure with a few crystalline phase on it. The amorphous phase is the primary phase. The glass forming ability as well as the microhardness of the Fe-based alloy made from low purity raw materials can be much enhanced by adding small amount of multi-components. However, the elements addition has its optimal quantity. When X is equal to 1, the microstructure of the coating contains 97.93% amorphous phase and 2.07% crystalline phase on it. As a result, the microhardness of the coating reaches maximum. With further increasing of the additions, the amorphous phase in the coating lessens instead of augment and the crystalline phase begins to accumulate, which result in the decrease of the microhardness.

  12. Bacterial adherence on fluorinated carbon based coatings deposited on polyethylene surfaces

    International Nuclear Information System (INIS)

    Terriza, A; Del Prado, G; Perez, A Ortiz; Martinez, M J; Puertolas, J A; Manso, D Molina; Gonzalez-Elipe, A R; Yubero, F; Barrena, E Gomez; Esteban, J

    2010-01-01

    Development of intrinsically antibacterial surfaces is of key importance in the context of prostheses used in orthopaedic surgery. In this work we present a thorough study of several plasma based coatings that may be used with this functionality: diamond like carbon (DLC), fluorine doped DLC (F-DLC) and a high fluorine content carbon-fluor polymer (CF X ). The study correlates the surface chemistry and hydrophobicity of the coating surfaces with their antibacterial performance. The coatings were deposited by RF-plasma assisted deposition at room temperature on ultra high molecular weight polyethylene (UHMWPE) samples. Fluorine content and relative amount of C-C and C-F bond types was monitored by X-ray photoelectron spectroscopy and hydrophobicity by water contact angle measurements. Adherence of Staphylococcus aureus and Staphylococcus epidermidis to non-coated and coated UHMWPE samples was evaluated. Comparisons of the adherence performance were evaluated using a paired t test (two materials) and a Kruskall Wallis test (all the materials). S. aureus was statistically significant (p< 0.001) less adherent to DLC and F-DLC surfaces than S. epidermidis. Both bacteria showed reduction of adherence on DLC/UHMWPE. For S. aureus, reduction of bacterial adherence on F-DLC/UHMWPE was statistically significant respect to all other materials.

  13. Direct synthesis of antimicrobial coatings based on tailored bi-elemental nanoparticles

    Science.gov (United States)

    Benetti, Giulio; Cavaliere, Emanuele; Canteri, Adalberto; Landini, Giulia; Rossolini, Gian Maria; Pallecchi, Lucia; Chiodi, Mirco; Van Bael, Margriet J.; Winckelmans, Naomi; Bals, Sara; Gavioli, Luca

    2017-03-01

    Ultrathin coatings based on bi-elemental nanoparticles (NPs) are very promising to limit the surface-related spread of bacterial pathogens, particularly in nosocomial environments. However, tailoring the synthesis, composition, adhesion to substrate, and antimicrobial spectrum of the coating is an open challenge. Herein, we report on a radically new nanostructured coating, obtained by a one-step gas-phase deposition technique, and composed of bi-elemental Janus type Ag/Ti NPs. The NPs are characterized by a cluster-in-cluster mixing phase with metallic Ag nano-crystals embedded in amorphous TiO2 and present a promising antimicrobial activity including also multidrug resistant strains. We demonstrate the flexibility of the method to tune the embedded Ag nano-crystals dimension, the total relative composition of the coating, and the substrate type, opening the possibility of tailoring the dimension, composition, antimicrobial spectrum, and other physical/chemical properties of such multi-elemental systems. This work is expected to significantly spread the range of applications of NPs coatings, not only as an effective tool in the prevention of healthcare-associated infections but also in other technologically relevant fields like sensors or nano-/micro joining.

  14. Fibre Tip Sensors for Localised Temperature Sensing Based on Rare Earth-Doped Glass Coatings

    Directory of Open Access Journals (Sweden)

    Erik P. Schartner

    2014-11-01

    Full Text Available We report the development of a point temperature sensor, based on monitoring upconversion emission from erbium:ytterbium-doped tellurite coatings on the tips of optical fibres. The dip coating technique allows multiple sensors to be fabricated simultaneously, while confining the temperature-sensitive region to a localised region on the end-face of the fibre. The strong response of the rare earth ions to changing temperature allows a resolution of 0.1–0.3 °C to be recorded over the biologically relevant range of temperatures from 23–39 °C.

  15. Carbon-based coatings for automotive components; Kohlenstoffbasierte Beschichtungen fuer automotive-Komponenten. Einsatz von Beschichtungen als Konstruktionselement

    Energy Technology Data Exchange (ETDEWEB)

    Huben, Theresa [Oerlikon Balzers AG, Balzers (Liechtenstein). Geschaeftsbereich Automotive-Komponenten; Becker, Juergen [Oerlikon Balzers Coating Germany GmbH, Bingen (Germany). Entwicklung fuer den Geschaeftsbereich Automotive-Komponenten

    2012-04-15

    The outstanding properties of carbon-based coatings are the low friction against steel and the wear resistance, interconnected with the high hardness. In lubricated systems coatings only work in the mixed and boundary friction regime; this means as long as primary body and counter body are still in contact. The properties of coatings can be adjusted in wide ranges. A purposeful adaptation requires that the tribological system is sufficiently well understood. It has been shown that solutions based on coatings are only sub-optimal if the coating is only introduced at the end of the design-phase. A greater benefit is obtained, when the scope for development as given by a coating is utilized already in the early design phase. The coating is accepted as a design element. To test the suitability of the selected coating quickly and inexpensively in advance, the usual standard laboratory tests are not always appropriate. A test set-up has to be close enough to the application to generate useful results. These considerations are illustrated using the example of a piston pin coating. The roughness of the primary body and of the counter body is of particular importance for the adjustment of the coating system, when high loads are applied. The example presented here shows that the usual indicators for surface roughness like R{sub a} and R{sub z} are not always sufficient. (orig.)

  16. Effects of acid and alkaline based surface preparations on spray deposited cerium based conversion coatings on Al 2024-T3

    Energy Technology Data Exchange (ETDEWEB)

    Pinc, W. [Department of Materials Science Engineering, Materials Research Center, Missouri University of Science and Technology, Rolla, MO 65409 (United States)], E-mail: wrphw5@mst.edu; Geng, S.; O' Keefe, M.; Fahrenholtz, W.; O' Keefe, T. [Department of Materials Science Engineering, Materials Research Center, Missouri University of Science and Technology, Rolla, MO 65409 (United States)

    2009-01-15

    Cerium based conversion coatings were spray deposited on Al 2024-T3 and characterized to determine the effect of surface preparation on the deposition rate and surface morphology. It was found that activation of the panel using a 1-wt.% sulfuric acid solution increased the coating deposition rate compared to alkaline cleaning alone. Analysis of the surface morphology of the coatings showed that the coatings deposited on the acid treated panels exhibited fewer visible cracks compared to coatings on alkaline cleaned panels. Auger electron spectroscopy depth profiling showed that the acid activation decreased the thickness of the aluminum oxide layer and the concentration of magnesium on the surface of the panels compared to the alkaline treatment. Additionally, acid activation increased the copper concentration at the surface of the aluminum substrate. Based on the results, the acid based surface treatment appeared to expose copper rich intermetallics, thus increasing the number of cathodic sites on the surface, which led to an overall increase in the deposition rate.

  17. Wear rate and surface coating optimization of coconut coir-based ...

    Indian Academy of Sciences (India)

    The use of fuzzy logic for modeling surface parameters of coconut coir-based composite is the focus of this research paper. Natural fiber–polymer composite has been developed by combining coconut coir as a stimulator and polyester as a fixative. This sturdy material is resistant to scratches in the coating process on the ...

  18. Laser cladding of Zr-based coating on AZ91D magnesium alloy for ...

    Indian Academy of Sciences (India)

    3Hubei Key Laboratory of Hydroelectric Machinery Design & Maintenance, ... To improve the wear and corrosion resistance of AZ91D magnesium alloy, Zr-based coating made of ... process that lead to inflammatory cascades which reduce bio- ... tions regarding their application as protective films on load- ... Experimental.

  19. Optimization of Ni-Based WC/Co/Cr Composite Coatings Produced by Multilayer Laser Cladding

    Directory of Open Access Journals (Sweden)

    Andrea Angelastro

    2013-01-01

    Full Text Available As a surface coating technique, laser cladding (LC has been developed for improving wear, corrosion, and fatigue properties of mechanical components. The main advantage of this process is the capability of introducing hard particles such as SiC, TiC, and WC as reinforcements in the metallic matrix such as Ni-based alloy, Co-based alloy, and Fe-based alloy to form ceramic-metal composite coatings, which have very high hardness and good wear resistance. In this paper, Ni-based alloy (Colmonoy 227-F and Tungsten Carbides/Cobalt/Chromium (WC/Co/Cr composite coatings were fabricated by the multilayer laser cladding technique (MLC. An optimization procedure was implemented to obtain the combination of process parameters that minimizes the porosity and produces good adhesion to a stainless steel substrate. The optimization procedure was worked out with a mathematical model that was supported by an experimental analysis, which studied the shape of the clad track generated by melting coaxially fed powders with a laser. Microstructural and microhardness analysis completed the set of test performed on the coatings.

  20. Effects of V and Cr on Laser Cladded Fe-Based Coatings

    Directory of Open Access Journals (Sweden)

    Haiyang Wang

    2018-03-01

    Full Text Available Fe-based coatings with high V and Cr content were obtained by laser cladding using Fe-based powder with different Cr3C2 and FeV50 content. The results showed that Fe-based coatings were uniform and dense. The constituent phases were mainly composed of α-Fe solid solution with the increase of Cr3C2 and FeV50, γ-Fe and V8C7 phases were achieved. The microstructure of the coatings exhibited a typical dendrite structure. The concentration of C, V and Cr were saturated in dendritic areas, and the other alloying elements were mainly dissolved in the interdendritic areas. The hardness and wear resistance of Fe-based coatings were enhanced with the Cr3C2 and FeV50 addition. The specimen with 15% Cr3C2 and 16% FeV50 had the highest hardness of 66.1 ± 0.6 HRC, which was 1.05 times higher than the sample with 4.5% Cr3C2 and 5% FeV50, and the wear resistance of the former was three times greater than the latter.

  1. SOLVENT-BASED TO WATERBASED ADHESIVE-COATED SUBSTRATE RETROFIT - VOLUME II: PROCESS OVERVIEW

    Science.gov (United States)

    This volume presents initial results of a study to identify the issues and barriers associated with retrofitting existing solvent-based equipment to accept waterbased adhesives as part of an EPA effort to improve equipment cleaning in the coated and laminated substrate manufactur...

  2. Laminated composite based on polyester geotextile fibers and polyurethane resin for coating wood structures

    Directory of Open Access Journals (Sweden)

    Yuri Andrey Olivato Assagra

    2013-01-01

    Full Text Available New environmental laws have restricted the use of hardwood trees in overhead power lines structures, such as, poles and cross-arms, leading companies to seek alternative materials. Reforested wood coated with polymeric resin has been proposed as an environmental friendly solution, with improved electrical properties and protection against external agents, e.g. moisture, ultraviolet radiation and fungi. However, the single thin layer of resin, normally applied on such structures reveal to be inefficient, due to be easily damage during handling. In this paper, we present a composite coating, based on geotextile fibers and polyurethane resin that is suitable for wooden structures. Results obtained from two different tree species (from managed and reforested areas coated with the composite reveal that the additional layer not only provided a stronger adhesion between wood and ccoating layer but also a further improvement in the electrical properties and better protection against abrasion and moisture.

  3. Self-healing coatings based on halloysite clay polymer composites for protection of copper alloys.

    Science.gov (United States)

    Abdullayev, Elshad; Abbasov, Vagif; Tursunbayeva, Asel; Portnov, Vasiliy; Ibrahimov, Hikmat; Mukhtarova, Gulbaniz; Lvov, Yuri

    2013-05-22

    Halloysite clay nanotubes loaded with corrosion inhibitors benzotriazole (BTA), 2-mercaptobenzimidazole (MBI), and 2-mercaptobenzothiazole (MBT) were used as additives in self-healing composite paint coating of copper. These inhibitors form protective films on the metal surface and mitigate corrosion. Mechanisms involved in the film formation have been studied with optical and electron microscopy, UV-vis spectrometry, and adhesivity tests. Efficiency of the halloysite lumen loading ascended in the order of BTA halloysite formulations have shown the best protection. Inhibitors were kept in the tubes buried in polymeric paint layer for a long time and release was enhanced in the coating defects exposed to humid media with 20-50 h, sufficient for formation of protective layer. Anticorrosive performance of the halloysite-based composite acrylic and polyurethane coatings have been demonstrated for 110-copper alloy strips exposed to 0.5 M aqueous NaCl for 6 months.

  4. Double Pulse LIBS of Titanium-Based PVD-Coatings with Submicron Resolution

    Directory of Open Access Journals (Sweden)

    K. Ermalitskaia

    2016-01-01

    Full Text Available The possibility for double pulse LIBS in the process of a direct layer-by-layer analysis of the titanium-based PVD-coatings on polished flat blank samples of steel and silicon and also of the TiAlN/TiN-coating on a milling cutter is considered. A method is proposed to control thickness of the radiation evaporated layer by defocusing the laser beam with respect to the surface, making it possible to attain the depth resolution of 0.1 μm. The Ti and Ti-Zr-coatings produced using the ion-assisted condensation method and subjected to streams of the nitrogen plasma in a magnetic-plasma compressor are studied.

  5. Electrodeposition fabrication of Co-based superhydrophobic powder coatings in non-aqueous electrolyte

    Science.gov (United States)

    Chen, Zhi; Hao, Limei; Duan, Mengmeng; Chen, Changle

    2013-05-01

    A rapid, facile, one-step process was developed to fabricate Co-based superhydrophobic powder coatings on the stainless steel surfaces with a nonaqueous electrolyte by the electrodeposition method. The structure and composition of the superhydrophobic surfaces were characterized by means of scanning electron microscopy (SEM), X-ray diffraction (XRD), Fourier transform infrared spectroscopy (FTIR), and contact angle measurement. The results show that the special hierarchical structures along with the low surface energy lead to the high superhydrophobicity of the substrate surface. The shortest process of constructing the superhydrophobic surface is only 30 seconds, the high contact angle is greater than 160°, and the rolling angle is less than 2°. The method can be used to fabricate the superhydrophobic powder coatings at any conductive cathodic surface, and the as-prepared superhydrophobic powder coatings have advantages of transferability, repairability, and durability. It is expected that this facile method will accelerate the large-scale production of superhydrophobic material.

  6. Bio-Based Polyurethane Containing Isosorbide for Use in Composites and Coatings

    Science.gov (United States)

    2015-04-01

    ARL-TR-7259 ● APR 2015 US Army Research Laboratory Bio-Based Polyurethane Containing Isosorbide for Use in Composites and...copyright notation hereon. ARL-TR-7259 ● APR 2015 US Army Research Laboratory Bio-Based Polyurethane Containing Isosorbide for Use...4. TITLE AND SUBTITLE Bio-Based Polyurethane Containing Isosorbide for Use in Composites and Coatings 5a. CONTRACT NUMBER 5b. GRANT NUMBER 5c

  7. MULTILAYER COMPOSITE PLASMA COATINGS ON SCREEN PROTECTION ELEMENTS BASED ON ZIRCONIUM DIOXIDE

    Directory of Open Access Journals (Sweden)

    V. A. Okovity

    2017-01-01

    Full Text Available The paper contains results of investigations pertaining to an influence of plasma jet parameters (current, spraying distance, consumption of plasma formation gas (nitrogen, fractional composition of initial powder and degree of cooling with compressed air on anti-meteoric coating characteristics. Optimum modes (arc current 600 A; spray distance of 110 mm; consumption of plasma formation gas (nitrogen – 50 l/min; fractional composition of zirconium dioxide powder <50 μm; compressed air consumption for cooling – 1 m3/min; p = 4 bar make it possible to obtain anti-meteoric coatings based on zirconium dioxide with material utilization rate of 62 %, total ceramic layer porosity of 6 %. After exposure of compression plasma flows on a coating in the nitrogen atmosphere a cubic modification of zirconium oxide is considered as the main phase being present in the coating. The lattice parameter of cubic zirconium oxide modification is equal to 0.5174 nm. Taking into consideration usage of nitrogen as plasma formation substance its interaction with zirconium coating atoms occurs and zirconium nitride (ZrN is formed with a cubic crystal lattice (lattice parameter 0.4580 nm. Melting of pre-surface layer takes place and a depth of the melted layer is about 8 μm according to the results of a scanning electron microscopy. Pre-surface layer being crystallized after exposure to compression plasma flows is characterized by a homogeneous distribution of ele-ments and absence of pores formed in the process of coating formation. The coating structure is represented by a set of lar- ge (5–7 μm and small (1–2 μm zirconium oxide particles sintered against each other. Melting of coating surface layer and speed crystallization occur after the impact of compression plasma flows on the formed coating. Cracking of the surface layer arises due to origination of internal mechanical stresses in the crystallized part. While using a scanning electron microscopy a

  8. Microstructure Based Material-Sand Particulate Interactions and Assessment of Coatings for High Temperature Turbine Blades

    Science.gov (United States)

    Murugan, Muthuvel; Ghoshal, Anindya; Walock, Michael; Nieto, Andy; Bravo, Luis; Barnett, Blake; Pepi, Marc; Swab, Jeffrey; Pegg, Robert Tyler; Rowe, Chris; hide

    2017-01-01

    Gas turbine engines for military/commercial fixed-wing and rotary wing aircraft use thermal barrier coatings in the high-temperature sections of the engine for improved efficiency and power. The desire to further make improvements in gas turbine engine efficiency and high power-density is driving the research and development of thermal barrier coatings and the effort of improving their tolerance to fine foreign particulates that may be contained in the intake air. Both commercial and military aircraft engines often are required to operate over sandy regions such as in the Middle-East nations, as well as over volcanic zones. For rotorcraft gas turbine engines, the sand ingestion is adverse during take-off, hovering near ground, and landing conditions. Although, most of the rotorcraft gas turbine engines are fitted with inlet particle separators, they are not 100 percent efficient in filtering fine sand particles of size 75 microns or below. The presence of these fine solid particles in the working fluid medium has an adverse effect on the durability of turbine blade thermal barrier coatings and overall performance of the engine. Typical turbine blade damages include blade coating wear, sand glazing, Calcia-Magnesia-Alumina-Silicate (CMAS) attack, oxidation, plugged cooling holes, all of which can cause rapid performance deterioration including loss of aircraft. The objective of this research is to understand the fine particle interactions with typical ceramic coatings of turbine blades at the microstructure level. A finite-element based microstructure modeling and analysis has been performed to investigate particle-surface interactions, and restitution characteristics. Experimentally, a set of tailored thermal barrier coatings and surface treatments were down-selected through hot burner rig tests and then applied to first stage nozzle vanes of the Gas Generator Turbine of a typical rotorcraft gas turbine engine. Laser Doppler velocity measurements were performed

  9. Simple method for measuring reflectance of optical coatings

    International Nuclear Information System (INIS)

    Wen Gui Wang; Yi Sheng Chen

    1995-01-01

    The quality of optical coatings has an important effect on the performance of optical instrument. The last few years, the requirements for super low loss dielectric mirror coatings used in low gain laser systems such as free electron laser and the ring laser etc., have given an impetus to the development of the technology of precise reflectance measurement of optical coatings. A reliable and workable technique is to measure the light intensity decay time of optical resonant cavity. This paper describes a measuring method which is dependent on direct measurement of the light intensity decay time of a resonant cavity comprised of low loss optical components. According to the evolution of a luminous flux stored inside the cavity, this method guarantees not only a quick and precise reflectance measurements of low loss highly reflecting mirror coatings but also transmittance measurements of low loss antireflection coatings and is especially effective with super los loss highly reflecting mirror. From the round-trip path length of the cavity and the speed of light, the light intensity exponential decay time of an optical cavity is easy to obtain and the cavity losses can be deduced. An optical reflectance of low loss highly mirror coatings and antireflection coatings is precisely measured as well. This is highly significant for the discrimination of the coating surface characteristics, the improvement of the performance of optical instrument and the development of high technology

  10. Synthesis and densification of Cu-coated Ni-based amorphous composite powders

    International Nuclear Information System (INIS)

    Kim, Yong-Jin; Kim, Byoung-Kee; Kim, Jin-Chun

    2007-01-01

    Spherical Ni 57 Zr 20 Ti 16 Si 2 Sn 3 (numbers indicate at.%) amorphous powders were produced by the gas atomization process, and ductile Cu phase was coated on the Ni-based amorphous powders by the spray drying process in order to increase the ductility of the consolidated amorphous alloy. The characteristics of the as-prepared powders and the consolidation behaviors of Cu-coated Ni-based amorphous composite powders were investigated. The atomization was conducted at 1450 deg. C under the vacuum of 10 -2 mbar. The Ni-based amorphous powders and Cu nitrate solution were mixed and sprayed at temperature of 130 deg. C. After spray drying and reduction treatment, the sub-micron size Cu powders were coated successfully on the surface of the atomized Ni amorphous powders. The spark plasma sintering process was applied to study the densification behavior of the Cu-coated composite powders. Thickness of the Cu layer was less than 1 μm. The compacts obtained by SPS showed high relative density of over 98% and its hardness was over 800 Hv

  11. Advanced Coatings from Natural-Based Polymers for Metals

    National Research Council Canada - National Science Library

    Sugama, Toshifumi

    2000-01-01

    ... natural polysaccharide biopolymers originating from pectin, starch, and chitosan as renewable agricultural and marine resources, and on assessing their potential as the corrosion-preventing water-based...

  12. Low-cycle fatigue and damage of an uncoated and coated single crystal nickel-base superalloy SCB

    International Nuclear Information System (INIS)

    Stekovic, S.; Ericsson, T.

    2007-01-01

    This paper presents low-cycle fatigue (LCF) behaviour and damage mechanisms of uncoated and coated specimens of a single crystal nickel-base superalloy SCB tested at 500 C and 900 C. Four coatings were deposited on the base material, an overlay coating AMDRY997, a platinum-modified aluminide diffusion coating RT22 and two innovative coatings called IC1 and IC3 with a NiW diffusion barrier in the interface. AMDRY997 and RT22 were used as reference coatings. The LCF tests were performed at three strain amplitudes, 1.0, 1.2 and 1.4%, with R = -1, in laboratory air and without any dwell time. The LCF life of the specimens is determined by crack initiation and propagation. Crack data are presented for different classes of crack size in the form of crack density, that is, the number of cracks normalised to the investigated interface length. Micrographs of damage of the coatings are also shown. The effect of the coatings on the LCF life of the superalloy was dependent on the test temperature and deposited coating. At 500 C all coatings had a detrimental effect on the LCF life of the superalloy. At 900 C both AMDRY997 and IC1 prolonged the fatigue life of the superalloy by factors ranging between 1.5 and 4 while RT22 and IC3 shortened the life of the coating-substrate system. Specimens coated with RT22 exhibited generally more damage than other tested coatings at 900 C. Most of the cracks observed initiated at the coating surface and a majority were arrested in the interdiffusion zone between the base material and the coating. No topologically close-packed phases were found. Delamination was only found in AMDRY997 at higher strains. Surface roughness or rumpling was found in the overlay coating AMDRY997 with some cracks initiating from the rumples. The failure morphology at 900 C reflected the role of oxidation in the fatigue life, the crack initiation and propagation of the coated specimens. The wake of the cracks grown into the substrate was severely oxidised leading to

  13. Hexamethyldisiloxane thin films as sensitive coating for quartz crystal microbalance based volatile organic compounds sensors

    International Nuclear Information System (INIS)

    Boutamine, M.; Bellel, A.; Sahli, S.; Segui, Y.; Raynaud, P.

    2014-01-01

    Hexamethyldisiloxane (HMDSO) thin films coated quartz crystal microbalance (QCM) electrodes have been characterized for the detection of volatile organic compounds (VOCs). The sensitive coatings were plasma polymerized in pure vapor of HMDSO and HMDSO/O 2 mixture. The sensor sensitivity was evaluated by monitoring the frequency shift (∆f) of the coated QCM electrode exposed to different concentrations of VOC vapors, such as ethanol, methanol, benzene and chloroform. The isotherm response characteristics showed good reproducibility and reversibility. For all types of analyte, ∆f were found to be linearly correlated with the concentration of VOC vapor. It was shown that it is possible to tune the chemical affinity of the sensor by changing the oxygen ratio in the deposition gas mixture. Contact angle measurements (CA), attenuated total reflectance-Fourier transform infrared (ATR-FTIR) spectroscopy, atomic force microscopy (AFM) and scanning electron microscopy (SEM) were used to study surface wettability, chemical composition and surface morphology of the coated QCM electrodes. ATR-FTIR analysis showed the presence of methyl groups around 840 cm −1 due to Si-(CH 3 ) 3 rocking vibration making the elaborated sensor surface hydrophobic. When the coating is performed in HMDSO/O 2 mixture, AFM and SEM images showed an increase in the effective specific surface area of the sensor due to the increase in surface roughness. Surface morphology combined with chemical composition significantly affects the sensitivity of the QCM-based sensor. - Highlights: • Hexamethyldisiloxane layers were evaluated for volatile organic compounds detection. • The kinetic response of the sensor showed good reproducibility and reversibility. • Hydrophobic coating and high specific surface area increase the sensor sensitivity. • Sensor affinity can be controlled by controlling oxygen proportion in the mixture

  14. Apparatus and method of manufacture for depositing a composite anti-reflection layer on a silicon surface

    Science.gov (United States)

    Pain, Bedabrata (Inventor)

    2012-01-01

    An apparatus and associated method are provided. A first silicon layer having at least one of an associated passivation layer and barrier is included. Also included is a composite anti-reflection layer including a stack of layers each with a different thickness and refractive index. Such composite anti-reflection layer is disposed adjacent to the first silicon layer.

  15. SOL-GEL SILICA-BASED Ag–Ca–P COATINGS WITH AGRESSIVE PRETREATMENT OF TITANIUM SUBSTRATE

    Directory of Open Access Journals (Sweden)

    ELENA BORSHCHEVA

    2011-12-01

    Full Text Available The aim of the experiment was the obtaining of thin silica coatings on titanium by sol-gel method, using mechanical (SiC - paper No.180 and chemical (leaching in HF pretreatments of the titanium substrates. The solutions were based on TEOS. For the sol-gel dipping process 4 different solutions were prepared: silica, silica with AgNO3 and silica + AgNO3 with brushite (CaHPO4·2H2O or monetite (CaHPO4 powders. The solutions were aged for 7 and 14 days at laboratory temperature. After sol-gel dip-coating process the samples were dried and fired. The adhesion of fired coatings was measured by tape test according to ASTM procedure and the bioactivity of the coatings was tested using in vitro test. The surfaces of the samples after firing, tape test and in vitro test were observed with the optical and electron microscopes. The firing results showed that silica-silver coatings did not change, brushite sol-gel coatings have cracked and the monetite sol-gel coatings have cracked also, but less than brushite ones. In spite of coating´s crackings, the square’s frames made on the surfaces were without any breakdowns after tape tests and the adhesion of all coatings was very good, classified by the highest grade 5. The results of in vitro tests showed that all coatings interacted with simulated body fluid (SBF. After exposition in SBF the new layer formed on substrates. In case of 7 days aged coatings containing brushite the new layer was uniform and compact. In case of 7 days aged coatings containing monetite the new layer was formed by crystals aggregated tightly together. The monetite and brushite coatings prepared from 14 days aged sol were the same as previous ones, but they were thicker. X-ray analyses after in vitro test confirmed dellaite, titanate and hydroxyapatite phases.

  16. In Vitro and In Vivo Evaluation of Zinc-Modified Ca–Si-Based Ceramic Coating for Bone Implants

    Science.gov (United States)

    Zheng, Xuebin; He, Dannong; Ye, Xiaojian; Wang, Meiyan

    2013-01-01

    The host response to calcium silicate ceramic coatings is not always favorable because of their high dissolution rates, leading to high pH within the surrounding physiological environment. Recently, a zinc-incorporated calcium silicate-based ceramic Ca2ZnSi2O7 coating, developed on a Ti-6Al-4V substrate using plasma-spray technology, was found to exhibit improved chemical stability and biocompatibility. This study aimed to investigate and compare the in vitro response of osteoblastic MC3T3-E1 cells cultured on Ca2ZnSi2O7 coating, CaSiO3 coating, and uncoated Ti-6Al-4V titanium control at cellular and molecular level. Our results showed Ca2ZnSi2O7 coating enhanced MC3T3-E1 cell attachment, proliferation, and differentiation compared to CaSiO3 coating and control. In addition, Ca2ZnSi2O7 coating increased mRNA levels of osteoblast-related genes (alkaline phosphatase, procollagen α1(I), osteocalcin), insulin-like growth factor-I (IGF-I), and transforming growth factor-β1 (TGF-β1). The in vivo osteoconductive properties of Ca2ZnSi2O7 coating, compared to CaSiO3 coating and control, was investigated using a rabbit femur defect model. Histological and histomorphometrical analysis demonstrated new bone formation in direct contact with the Ca2ZnSi2O7 coating surface in absence of fibrous tissue and higher bone-implant contact rate (BIC) in the Ca2ZnSi2O7 coating group, indicating better biocompatibility and faster osseointegration than CaSiO3 coated and control implants. These results indicate Ca2ZnSi2O7 coated implants have applications in bone tissue regeneration, since they are biocompatible and able to osseointegrate with host bone. PMID:23483914

  17. In vitro and in vivo evaluation of zinc-modified ca-si-based ceramic coating for bone implants.

    Science.gov (United States)

    Yu, Jiangming; Li, Kai; Zheng, Xuebin; He, Dannong; Ye, Xiaojian; Wang, Meiyan

    2013-01-01

    The host response to calcium silicate ceramic coatings is not always favorable because of their high dissolution rates, leading to high pH within the surrounding physiological environment. Recently, a zinc-incorporated calcium silicate-based ceramic Ca2ZnSi2O7 coating, developed on a Ti-6Al-4V substrate using plasma-spray technology, was found to exhibit improved chemical stability and biocompatibility. This study aimed to investigate and compare the in vitro response of osteoblastic MC3T3-E1 cells cultured on Ca2ZnSi2O7 coating, CaSiO3 coating, and uncoated Ti-6Al-4V titanium control at cellular and molecular level. Our results showed Ca2ZnSi2O7 coating enhanced MC3T3-E1 cell attachment, proliferation, and differentiation compared to CaSiO3 coating and control. In addition, Ca2ZnSi2O7 coating increased mRNA levels of osteoblast-related genes (alkaline phosphatase, procollagen α1(I), osteocalcin), insulin-like growth factor-I (IGF-I), and transforming growth factor-β1 (TGF-β1). The in vivo osteoconductive properties of Ca2ZnSi2O7 coating, compared to CaSiO3 coating and control, was investigated using a rabbit femur defect model. Histological and histomorphometrical analysis demonstrated new bone formation in direct contact with the Ca2ZnSi2O7 coating surface in absence of fibrous tissue and higher bone-implant contact rate (BIC) in the Ca2ZnSi2O7 coating group, indicating better biocompatibility and faster osseointegration than CaSiO3 coated and control implants. These results indicate Ca2ZnSi2O7 coated implants have applications in bone tissue regeneration, since they are biocompatible and able to osseointegrate with host bone.

  18. Functionalized antibiofilm thin coatings based on PLA–PVA microspheres loaded with usnic acid natural compounds fabricated by MAPLE

    Energy Technology Data Exchange (ETDEWEB)

    Grumezescu, Valentina [National Institute for Lasers, Plasma and Radiation Physics, Lasers Department, PO Box MG-36, Bucharest-Magurele, Bucharest (Romania); University Politehnica of Bucharest, Faculty of Applied Chemistry and Materials Science, Department of Science and Engineering of Oxidic Materials and Nanomaterials, Polizu Street no 1-7, 011061 Bucharest (Romania); Socol, Gabriel [National Institute for Lasers, Plasma and Radiation Physics, Lasers Department, PO Box MG-36, Bucharest-Magurele, Bucharest (Romania); Grumezescu, Alexandru Mihai, E-mail: grumezescu@yahoo.com [University Politehnica of Bucharest, Faculty of Applied Chemistry and Materials Science, Department of Science and Engineering of Oxidic Materials and Nanomaterials, Polizu Street no 1-7, 011061 Bucharest (Romania); Holban, Alina Maria [Faculty of Biology, University of Bucharest, Microbiology Immunology Department, Aleea Portocalelor 1-3, Sector 5, 77206 Bucharest (Romania); Ficai, Anton [University Politehnica of Bucharest, Faculty of Applied Chemistry and Materials Science, Department of Science and Engineering of Oxidic Materials and Nanomaterials, Polizu Street no 1-7, 011061 Bucharest (Romania); Truşcǎ, Roxana [S.C. Metav-CD S.A., 31Rosetti Str., 020015 Bucharest (Romania); Bleotu, Coralia [Stefan S Nicolau Institute of Virology, Bucharest (Romania); Balaure, Paul Cǎtǎlin [Department of Organic Chemistry, Faculty of Applied Chemistry and Materials Science, Politehnica Universitiy of Bucharest, Polizu Street no 1-7, 011061 Bucharest (Romania); Cristescu, Rodica [National Institute for Lasers, Plasma and Radiation Physics, Lasers Department, PO Box MG-36, Bucharest-Magurele, Bucharest (Romania); Chifiriuc, Mariana Carmen [Faculty of Biology, University of Bucharest, Microbiology Immunology Department, Aleea Portocalelor 1-3, Sector 5, 77206 Bucharest (Romania)

    2014-05-01

    We report the fabrication of thin coatings of PLA–PVA microspheres loaded with usnic acid by matrix assisted pulsed laser evaporation (MAPLE) onto Ti substrate. The obtained coatings have been physico-chemically characterized by scanning electron microscopy (SEM) and infrared microscopy (IRM). In vitro biological assays have been performed in order to evaluate the influence of fabricated microsphere thin coatings on the Staphylococcus aureus biofilm development as well as their biocompatibility. SEM micrographs have revealed a uniform morphology of thin coatings, while IRM investigations have proved both the homogeneity and functional groups integrity of prepared thin coatings. The obtained microsphere-based thin coatings have proved to be efficient vehicles for usnic acid natural compound with antibiofilm activity, as demonstrated by the inhibitory activity on S. aureus mature biofilm development, opening new perspectives for the prevention and therapy associated to biofilm related infections.

  19. Coatings of molecularly imprinted polymers based on polyhedral oligomeric silsesquioxane for open tubular capillary electrochromatography.

    Science.gov (United States)

    Zhao, Qing-Li; Zhou, Jin; Zhang, Li-Shun; Huang, Yan-Ping; Liu, Zhao-Sheng

    2016-05-15

    Polyhedral oligomeric silsesquioxane (POSS) was successfully applied, for the first time, to prepare imprinted monolithic coating for capillary electrochromatography. The imprinted monolithic coating was synthesized with a mixture of PSS-(1-Propylmethacrylate)-heptaisobutyl substituted (MA 0702), S-amlodipine (template), methacrylic acid (functional monomer), and 2-methacrylamidopropyl methacrylate (crosslinker), in a porogenic mixture of toluene-isooctane. The influence of synthesis parameters on the imprinting effect and separation performance, including the amount of MA 0702, the ratio of template to monomer, and the ratio of monomer to crosslinker, was investigated. The greatest resolution for enantiomers separation on the imprinted monolithic column prepared with MA 0702 was up to 22.3, about 2 times higher than that prepared in absence of the POSS. Column efficiency on the POSS-based MIP coatings was beyond 30,000 plate m(-1). The comparisons between MIP coating synthesized with the POSS and without the POSS were made in terms of selectivity, column efficiency, and resolution. POSS-based MIP capillaries with naproxen or zopiclone was also prepared and separation of enantiomers can be achieved. Copyright © 2016 Elsevier B.V. All rights reserved.

  20. Development of Novel Fe-Based Coating Systems for Internal Combustion Engines

    Science.gov (United States)

    Bobzin, K.; Öte, M.; Königstein, T.; Dröder, K.; Hoffmeister, H.-W.; Mahlfeld, G.; Schläfer, T.

    2018-04-01

    Nowadays, combustion engines are the most common way to power vehicles. Thereby, losses occur due to cooling, exhaust gas and friction. With regard to frictional losses, highest potentials for optimization can be found in the tribological system of the inner surface of combustion chamber and piston ring. Besides friction, corrosive stress increases, e.g., due to utilization of exhaust gas recovery. In order to save energy, reduce emissions and enhance the life span of combustion engines, the demand for innovative coating material systems, especially for the inner surface of combustion chamber, increases. This study focuses on the development of innovative iron-based coating materials for the combustion chamber. As a first step, the plasma transferred wire arc and rotating single wire arc (RSW) technologies were compared using 0.8% C-steel as a reference. Subsequently, RSW was used for coating deposition using an innovative iron-based feedstock material. In order to improve wear and corrosion resistance, boron and chromium were added to the feedstock material. After deposition, different honing topographies were manufactured and compared under tribological load. Furthermore, electrochemical corrosion tests were conducted using an electrolyte simulating the exhaust gas concentrate. Especially with regard to corrosion, the novel coating system FeCrBMn showed promising results.

  1. A study on coated particle fuel properties and performances and phase-I data base establishment

    International Nuclear Information System (INIS)

    Kim, Yong Soo; Lee, Hyo Cheol; Im, Byeong Ju; Yun, Sang Pil; Son, Seung Beom; Lee, Gyeong Hui; Jang, Jeong Nam

    2006-03-01

    For the successful development of the high temperature gas cooled reactor acquisition and generation of the high temperature properties of reactor materials, especially temperature and burn-up dependent properties of coated particle fuel and fuel element, are crucially essential. Recently national project for HTGR for hydrogen production has been kicked off. However, we have had little experience on this new challenges. Therefore, it became necessary to build up the materials properties and fuel performance data base. In this study, a primitive properties and performance DB for coated particle fuel was developed. This database report consists two sections: materials properties and fuel performance. The materials properties has three parts: kernel materials, carbide coating materials, and fuel elements and graphite matrix. UO 2 and UCO belong to kernel materials while PyC, SiC, and ZrC comprises the coating materials section. Thermal, mechanical and physical properties of these materials were collected, reviewed, and summarized. Additionally, the property change induced by manufacture process and irradiation were collected and summarized. Performance data were also collected, reviewed, and analyzed based on the key phenomena and failure mechanism. All of these data will be accessible in the on-line system. These results will be directly used for HTGR fuel design and fabrication and preliminary fuel performance analysis under irradiation

  2. Development of Novel Fe-Based Coating Systems for Internal Combustion Engines

    Science.gov (United States)

    Bobzin, K.; Öte, M.; Königstein, T.; Dröder, K.; Hoffmeister, H.-W.; Mahlfeld, G.; Schläfer, T.

    2018-02-01

    Nowadays, combustion engines are the most common way to power vehicles. Thereby, losses occur due to cooling, exhaust gas and friction. With regard to frictional losses, highest potentials for optimization can be found in the tribological system of the inner surface of combustion chamber and piston ring. Besides friction, corrosive stress increases, e.g., due to utilization of exhaust gas recovery. In order to save energy, reduce emissions and enhance the life span of combustion engines, the demand for innovative coating material systems, especially for the inner surface of combustion chamber, increases. This study focuses on the development of innovative iron-based coating materials for the combustion chamber. As a first step, the plasma transferred wire arc and rotating single wire arc (RSW) technologies were compared using 0.8% C-steel as a reference. Subsequently, RSW was used for coating deposition using an innovative iron-based feedstock material. In order to improve wear and corrosion resistance, boron and chromium were added to the feedstock material. After deposition, different honing topographies were manufactured and compared under tribological load. Furthermore, electrochemical corrosion tests were conducted using an electrolyte simulating the exhaust gas concentrate. Especially with regard to corrosion, the novel coating system FeCrBMn showed promising results.

  3. EFFECT OF La2O3 ON HIGH-TEMPERATURE OXIDATION RESISTANCE OF ELECTROSPARK DEPOSITED Ni-BASED COATINGS

    OpenAIRE

    YUXIN GAO; JIAN YI; ZHIGANG FANG; HU CHENG

    2014-01-01

    The oxidation tests of electrospark deposited Ni-based coatings without and with 2.5 wt.% La2O3 were conducted at 960°C in air for 100 h. The oxidation kinetic of the coatings was studied by testing the weight gain. The phase structures and morphologies of the oxidized coatings were investigated by XRD and SEM. The experimental results show that the coatings with 2.5 wt.% La2O3 exhibits excellent high-temperature oxidation resistance including low oxidation rate and improved spallation resist...

  4. Effects caused by thermal shocks in plasma sprayed protective coatings from materials based on Al2O3

    International Nuclear Information System (INIS)

    Gorski, L.; Wolski, T.; Gostynski, D.

    1996-01-01

    Plasma sprayed coatings from the materials based on Al 2 O 3 with addition of NiO and TiO 2 have been studied. Thermal shock resistance of these coatings has been tested on special experimental arrangement in the stream of hot and cold gases. Changes in coating microstructure has been determined by light microscopy methods. Phase transition caused by the experiments are revealed by X-ray diffraction methods. The resistance for thermal fatigue processes depends on used coatings materials. (author). 21 refs, 21 figs, 1 tab

  5. Optimization of process factors for self-healing vanadium-based conversion coating on AZ31 magnesium alloy

    Science.gov (United States)

    Li, Kun; Liu, Junyao; Lei, Ting; Xiao, Tao

    2015-10-01

    A self-healing vanadium-based conversion coating was prepared on AZ31 magnesium alloy. The optimum operating conditions including vanadia solution concentration, pH and treating temperature for obtaining the best corrosion protective vanadia coatings and improved localized corrosion resistance to the magnesium substrate were determined by an orthogonal experiment design. Surface morphology and composition of the resultant conversion coatings were investigated by scanning electron microscope (SEM) and X-ray photoelectron spectroscopy (XPS). The self-healing behavior of the coating was investigated by cross-cut immersion test and electrochemical impedance spectroscopy (EIS) measurements in 3.5% NaCl solution.

  6. New non-stick expoxy-silicone water-based coatings part 1: Physical and surface properties

    Energy Technology Data Exchange (ETDEWEB)

    Garti, N. [Hebrew Univ. of Jerusalem (Israel); Smith, J. [Decora Manufacturing, Fort Edward, NY (United States)

    1995-06-01

    In search for tomorrow`s technology for water-based coating, Decora Manufacturing and The Hebrew University of Jerusalem, have initiated an intensive research program for designing, developing and manufacturing new coatings based on cross-linked, room temperature-cured silicone-expoxy resins. The new water-borne coatings have most exciting characteristics such as: non-stick properties, effective release, high lubricity, corrosion protection and abrasion resistance. The coatings are environmentally-friendly and easy to use. These coatings are ideal for marine, agricultural, industrial and maintenance applications. This paper brings quantitative measurements related to the dispersion technology (particle size, stability, shelf-life), to the non-stick properties (deicing, low surface energy, easy-release and non-stick), lubricity, adhesion to substrates, viscosity, dynamic and static friction coefficients and environmental impact (low VOC, non-toxicity, low-leaching). The coating was tested in various industrial coating systems and was found to exhibit excellent non-stick and release properties. Special attention was given to Zebra Mussels, Quagga Mussels and other bacterial and algeal bioforms. The coating proved to be efficient as foul-release coating with very low biofouling adhesion. The low adhesion applied to many other substances in which foul-release means easy-clean and low-wear.

  7. A review of hydroxyapatite-based coating techniques: Sol-gel and electrochemical depositions on biocompatible metals.

    Science.gov (United States)

    Asri, R I M; Harun, W S W; Hassan, M A; Ghani, S A C; Buyong, Z

    2016-04-01

    New promising techniques for depositing biocompatible hydroxyapatite-based coatings on biocompatible metal substrates for biomedical applications have continuously been exploited for more than two decades. Currently, various experimental deposition processes have been employed. In this review, the two most frequently used deposition processes will be discussed: a sol-gel dip coating and an electrochemical deposition. This study deliberates the surface morphologies and chemical composition, mechanical performance and biological responses of sol-gel dip coating as well as the electrochemical deposition for two different sample conditions, with and without coating. The review shows that sol-gel dip coatings and electrochemical deposition were able to obtain the uniform and homogeneous coating thickness and high adherent biocompatible coatings even in complex shapes. It has been accepted that both coating techniques improve bone strength and initial osseointegration rate. The main advantages and limitations of those techniques of hydroxyapatite-based coatings are presented. Furthermore, the most significant challenges and critical issues are also highlighted. Copyright © 2015 Elsevier Ltd. All rights reserved.

  8. Electrochemical and dissolution studies on coated film and magnetite pellet in PDCA and NTA based formulations

    International Nuclear Information System (INIS)

    Srinivasan, M.P.; Sumathi, S.; Rangarajan, S.; Narasimhan, S.V.

    2000-01-01

    In water cooled nuclear reactors magnetite often exists as both mobile particulate protective film on the inner surface of the PHT system. To determine the mechanism and kinetics of dissolution from a film coated on carbon steel (CS) and magnetite pellet electrochemical measurements were carried out in 2,6-pyridine dicarboxylic acid (PDCA) and nitrilo-triacetic acid (NTA) based formulations containing ascorbic acid (AA) and citric acid (CA) at 28 degC and 60 degC. The solution redox potential arises based on the release of relative amounts of Fe 2+ and Fe 3+ . Complexation, adsorption and reduction affect the concentration of these species in solutions. On coated specimen, the pore size and rate of formation via auto reduction contribute to the observed potential. In PDCA based formulation higher percentage of magnetite dissolution with lower base metal corrosion was observed as compared to that in NTA based formulation. The base metal aided dissolution due to the pores and microcracks in the film (Auto reduction) was observed for coated film. The dominant role of surface adsorption characteristics of PDCA, AA and CA were evident in magnetite pellet dissolution studies. (author)

  9. Protective coatings based on 2D-materials

    DEFF Research Database (Denmark)

    Stoot, Adam Carsten

    in perfect condition, impermeable to most molecules. However, it has recently been demonstrated that graphene can promote galvanic corrosion and may actually increase the corrosion rate in the long term. The aim of this thesis is to individuate, develop and demonstrate solutions based on 2Dmaterials...

  10. Self-healing anticorrosive organic coating based on an encapsulated water reactive silyl ester: synthesis and proof of concept

    NARCIS (Netherlands)

    García, S.J.; Fischer, H.R.; White, P.A.; Mardel, J.; González-García, Y.; Mol, J.M.C.; Hughes, A.E.

    2011-01-01

    In this paper a self-healing anticorrosive organic coating based on an encapsulated water reactive organic agent is presented. A reactive silyl ester is proposed as a new organic reactive healing agent and its synthesis, performance, incorporation into an organic coating and evaluation of

  11. Anhydrous polymer-based coating with sustainable controlled release functionality for facile, efficacious impregnation, and delivery of antimicrobial peptides.

    Science.gov (United States)

    Lim, Kaiyang; Saravanan, Rathi; Chong, Kelvin K L; Goh, Sharon H M; Chua, Ray R Y; Tambyah, Paul A; Chang, Matthew W; Kline, Kimberly A; Leong, Susanna S J

    2018-04-17

    Anhydrous polymers are actively explored as alternative materials to overcome limitations of conventional hydrogel-based antibacterial coating. However, the requirement for strong organic solvent in polymerization reactions often necessitates extra protection steps for encapsulation of target biomolecules, lowering encapsulation efficiency, and increasing process complexity. This study reports a novel coating strategy that allows direct solvation and encapsulation of antimicrobial peptides (HHC36) into anhydrous polycaprolactone (PCL) polymer-based dual layer coating. A thin 1-palmitoyl-2-oleoyl-sn-glycero-3-phosphocholine (POPC) film is layered onto the peptide-impregnated PCL as a diffusion barrier, to modulate and enhance release kinetics. The impregnated peptides are eventually released in a controlled fashion. The use of 2,2,2-trifluoroethanol (TFE), as polymerization and solvation medium, induces the impregnated peptides to adopt highly stable turned conformation, conserving peptide integrity, and functionality during both encapsulation and subsequent release processes. The dual layer coating showed sustained antibacterial functionality, lasting for 14 days. In vivo assessment using an experimental mouse wounding model demonstrated good biocompatibility and significant antimicrobial efficacy of the coating under physiological conditions. The coating was translated onto silicone urinary catheters and showed promising antibacterial efficacy, even outperforming commercial silver-based Dover cather. This anhydrous polymer-based platform holds immense potential as an effective antibacterial coating to prevent clinical device-associated infections. The simplicity of the coating process enhances its industrial viability. © 2018 Wiley Periodicals, Inc.

  12. Poly(ethylene glycol)-based thiol-ene hydrogel coatings: curing chemistry, aqueous stability, and potential marine antifouling applications

    NARCIS (Netherlands)

    Lundberg, P.; Bruin, A.; Klijnstra, J.W.; Nyström, A.M.; Johansson, M.; Malkoch, M.; Hult, A.

    2010-01-01

    Photocured thiol-ene hydrogel coatings based on poly(ethylene glycol) (PEG) were investigated for marine antifouling purposes. By varying the PEG length, vinylic end-group, and thiol cross-linker, a library of hydrogel coatings with different structural composition was efficiently accomplished, with

  13. Wear Resistant Thermal Sprayed Composite Coatings Based on Iron Self-Fluxing Alloy and Recycled Cermet Powders

    Directory of Open Access Journals (Sweden)

    Heikki SARJAS

    2012-03-01

    Full Text Available Thermal spray and WC-Co based coatings are widely used in areas subjected to abrasive wear. Commercial  cermet thermal spray powders for HVOF are relatively expensive. Therefore applying these powders in cost-sensitive areas like mining and agriculture are hindered. Nowadays, the use of cheap iron based self-fluxing alloy powders for thermal spray is limited. The aim of this research was to study properties of composite powders based on self-fluxing alloys and recycled cermets and to examine the properties of thermally sprayed (HVOF coatings from composite powders based on iron self-fluxing alloy and recycled cermet powders (Cr3C2-Ni and WC-Co. To estimate the properties of  recycled cermet powders, the sieving analysis, laser granulometry and morphology were conducted. For deposition of coatings High Velocity Oxy-Fuel spray was used. The structure and composition of powders and coatings were estimated by SEM and XRD methods. Abrasive wear performance of coatings was determined and compared with wear resistance of coatings from commercial powders. The wear resistance of thermal sprayed coatings from self-fluxing alloy and recycled cermet powders at abrasion is comparable with wear resistance of coatings from commercial expensive spray powders and may be an alternative in tribological applications in cost-sensitive areas.DOI: http://dx.doi.org/10.5755/j01.ms.18.1.1338

  14. Synthesis and characterization of novel curing agents for surface coatings based on acrylamide copolymers

    International Nuclear Information System (INIS)

    Patel, N. V.; Parmar, R. J.; Parmar, J. S.

    2003-01-01

    The acrylamide based curing agents were prepared form methyl methacrylate-acrylamide copolymers by further methylolation and subsequent etherification with butanol. These were characterized for their various physico-chemical characteristics. Various sets of these ACAs were blended with hydroxyl functional acrylic resin to prepare the staving compared with the conventional melamine-formaldehyde based curing agent containing compositions. The films were also characterized thermogravimetric analysis and IR-spectra. The result reveals that the properties of certain compositions based on ACAs were remarkably better than those of conventional melamine-formaldehyde based curing agent based coatings

  15. Optical fiber relative humidity sensor based on a FBG with a di-ureasil coating.

    Science.gov (United States)

    Correia, Sandra F H; Antunes, Paulo; Pecoraro, Edison; Lima, Patrícia P; Varum, Humberto; Carlos, Luis D; Ferreira, Rute A S; André, Paulo S

    2012-01-01

    In this work we proposed a relative humidity (RH) sensor based on a Bragg grating written in an optical fiber, associated with a coating of organo-silica hybrid material prepared by the sol-gel method. The organo-silica-based coating has a strong adhesion to the optical fiber and its expansion is reversibly affected by the change in the RH values (15.0-95.0%) of the surrounding environment, allowing an increased sensitivity (22.2 pm/%RH) and durability due to the presence of a siliceous-based inorganic component. The developed sensor was tested in a real structure health monitoring essay, in which the RH inside two concrete blocks with different porosity values was measured over 1 year. The results demonstrated the potential of the proposed optical sensor in the monitoring of civil engineering structures.

  16. Conducting polymer-based multilayer films for instructive biomaterial coatings

    OpenAIRE

    Hardy, John G; Li, Hetian; Chow, Jacqueline K; Geissler, Sydney A; McElroy, Austin B; Nguy, Lindsey; Hernandez, Derek S; Schmidt, Christine E

    2015-01-01

    Aim: To demonstrate the design, fabrication and testing of conformable conducting biomaterials that encourage cell alignment. Materials & methods: Thin conducting composite biomaterials based on multilayer films of poly (3,4-ethylenedioxythiophene) derivatives, chitosan and gelatin were prepared in a layer-by-layer fashion. Fibroblasts were observed with fluorescence microscopy and their alignment (relative to the dipping direction and direction of electrical current passed through the films)...

  17. Photocatalytic fabrics based on reduced graphene oxide and TiO{sub 2} coatings

    Energy Technology Data Exchange (ETDEWEB)

    Molina, J., E-mail: jamopue@doctor.upv.es [Departamento de Ingeniería Textil y Papelera, EPS de Alcoy, Universitat Politècnica de València, Plaza Ferrándiz y Carbonell s/n, 03801 Alcoy (Spain); Department of Textile Engineering, University of Minho, Azurém Campus, 4800-058 Guimarães (Portugal); Fernandes, F., E-mail: b6073@fisica.uminho.pt [Department Physics, University of Minho, Azurém Campus, 4800-058 Guimarães (Portugal); Fernández, J., E-mail: jaferse1@posgrado.upv.es [Departamento de Ingeniería Textil y Papelera, EPS de Alcoy, Universitat Politècnica de València, Plaza Ferrándiz y Carbonell s/n, 03801 Alcoy (Spain); Pastor, M., E-mail: marianapastor88@gmail.com [Department Physics, University of Minho, Azurém Campus, 4800-058 Guimarães (Portugal); Correia, A., E-mail: anacamcorreia@gmail.com [Department Physics, University of Minho, Azurém Campus, 4800-058 Guimarães (Portugal); Souto, A.P., E-mail: souto@det.uminho.pt [Department of Textile Engineering, University of Minho, Azurém Campus, 4800-058 Guimarães (Portugal); Carneiro, J.O., E-mail: carneiro@fisica.uminho.pt [Department Physics, University of Minho, Azurém Campus, 4800-058 Guimarães (Portugal); and others

    2015-09-15

    Graphical abstract: - Highlights: • Photocatalytic fabrics were produced with reduced graphene oxide (RGO) and TiO{sub 2}. • Charge transfer resistance decreased with the increasing number of RGO layers. • Scanning electrochemical microscopy showed the photoresponse obtained. • Photocatalytic properties were tested with Rhodamine B solutions. • Photocatalytic efficiency increased with the number of RGO layers. - Abstract: The purpose of this work is to obtain photocatalytic fabrics based on reduced graphene oxide (RGO) and TiO{sub 2} coatings on polyester fabrics. The influence of the applied number of RGO coatings on properties such as light absorption, conductivity, electroactivity and photocatalytic properties of the fabrics was established. An improvement of these properties with the number of RGO coatings applied was obtained. FESEM, EDX, XPS and FTIR-ATR showed the incorporation of the TiO{sub 2} nanoparticles on the fabrics. FTIR-ATR showed the formation of a bidentate carboxylic ligand with titanium atoms. The photocatalytic properties of the fabrics were tested with Rhodamine B dye solutions. Photocatalytic efficiency increased with the number of RGO coatings, due to the increased light absorption, and better electrical properties. The charge transfer resistance (R{sub ct}) and its time constant (τ) decreased, indicating a better electron transfer which helps to increase the lifetime of the pair electron/hole.

  18. Polymer-Silica nanoparticles composite films as protective coatings for stone-based monuments

    Energy Technology Data Exchange (ETDEWEB)

    Manoudis, P [Department of Chemical Engineering, Aristotle University of Thessaloniki, 54124, Thessaloniki (Greece); Papadopoulou, S [Department of Chemical Engineering, Aristotle University of Thessaloniki, 54124, Thessaloniki (Greece); Karapanagiotis, I [' Ormylia' Art Diagnosis Centre, Ormylia, Chalkidiki, 63071 (Greece); Tsakalof, A [Medical Department, University of Thessaly, Larissa, 41222 (Greece); Zuburtikudis, I [Department of Industrial Design Engineering, TEI of Western Macedonia, Kozani, 50100 (Greece); Panayiotou, C [Department of Chemical Engineering, Aristotle University of Thessaloniki, 54124, Thessaloniki (Greece)

    2007-04-15

    The decrease of surface energy of mineral substrates similar to those used in many stone monuments of cultural heritage by the application of protective polymer coatings along with the simultaneous increase of their surface roughness can increase their ability to repel water substantially. In this work, the effect of artificially induced roughness on the water repellency of mineral substrates coated with protective polymer films was investigated. Natural marble samples or home made calcium carbonate blocks were tried as the mineral substrates. The roughness increase was achieved by mineral chemical etching or by creation of nanoscale binary composition film on the substrate surface. PMMA and PFPE were the polymers used, while different-sized silica nanoparticles were employed for the production of the nanocomposite films. Examination of the coated and uncoated surfaces with profilometry and AFM and measurements of water contact angles reveal a pronounced effect of the surface roughness on water repellency. Especially in the case of nanocomposite coatings, the surfaces become super-hydrophobic. This result indicates that the nanoscale binary composition film scheme, which is characterized by its simplicity and low cost, is a suitable candidate for the water protection of stone-based monuments on large scale.

  19. Polymer-Silica nanoparticles composite films as protective coatings for stone-based monuments

    International Nuclear Information System (INIS)

    Manoudis, P; Papadopoulou, S; Karapanagiotis, I; Tsakalof, A; Zuburtikudis, I; Panayiotou, C

    2007-01-01

    The decrease of surface energy of mineral substrates similar to those used in many stone monuments of cultural heritage by the application of protective polymer coatings along with the simultaneous increase of their surface roughness can increase their ability to repel water substantially. In this work, the effect of artificially induced roughness on the water repellency of mineral substrates coated with protective polymer films was investigated. Natural marble samples or home made calcium carbonate blocks were tried as the mineral substrates. The roughness increase was achieved by mineral chemical etching or by creation of nanoscale binary composition film on the substrate surface. PMMA and PFPE were the polymers used, while different-sized silica nanoparticles were employed for the production of the nanocomposite films. Examination of the coated and uncoated surfaces with profilometry and AFM and measurements of water contact angles reveal a pronounced effect of the surface roughness on water repellency. Especially in the case of nanocomposite coatings, the surfaces become super-hydrophobic. This result indicates that the nanoscale binary composition film scheme, which is characterized by its simplicity and low cost, is a suitable candidate for the water protection of stone-based monuments on large scale

  20. Mechanical and Microstructural Behavior of Cold-Sprayed Titanium- and Nickel-Based Coatings

    Science.gov (United States)

    Cavaliere, P.; Silvello, A.

    2015-12-01

    Cold spraying is a coating technology that can deposit materials with unique properties. The coating forms through intensive plastic deformation of particles impacting on a substrate at temperature well below the melting point of the sprayed material. Recently, various studies have been published regarding the microstructural and mechanical evolution of metal-matrix composite coatings produced by cold spraying. Herein, we describe the principal results of the available literature in the field of cold-sprayed composites. It is shown that more research is required to solve various questions in this field, for example, the different deformation modes of the material exhibited for various processing conditions, the reinforcing percentage of different material combinations, and the mechanical properties resulting from these complex systems. In the present study, this issue is approached and described for cold-sprayed Ni- and Ti-based composites. Materials were produced with varying ceramic phase (BN and TiAl3) fraction. The variation of the grain size, adhesion strength, porosity, and hardness of the deposits as a function of the ceramic phase fraction and processing parameters (impacting particle speed) is described. The interaction mechanisms between the cold-sprayed particles and the metal matrix during the coating process are presented and described. The results demonstrate a beneficial effect on grain size and porosity with increasing reinforcing phase percentage, as well as narrow processing parameter ranges to achieve the optimal properties with respect to the pure parent materials.

  1. Magnesium-Based Sacrificial Anode Cathodic Protection Coatings (Mg-Rich Primers for Aluminum Alloys

    Directory of Open Access Journals (Sweden)

    Michael D. Blanton

    2012-09-01

    Full Text Available Magnesium is electrochemically the most active metal employed in common structural alloys of iron and aluminum. Mg is widely used as a sacrificial anode to provide cathodic protection of underground and undersea metallic structures, ships, submarines, bridges, decks, aircraft and ground transportation systems. Following the same principle of utilizing Mg characteristics in engineering advantages in a decade-long successful R&D effort, Mg powder is now employed in organic coatings (termed as Mg-rich primers as a sacrificial anode pigment to protect aerospace grade aluminum alloys against corrosion. Mg-rich primers have performed very well on aluminum alloys when compared against the current chromate standard, but the carcinogenic chromate-based coatings/pretreatments are being widely used by the Department of Defense (DoD to protect its infrastructure and fleets against corrosion damage. Factors such as reactivity of Mg particles in the coating matrix during exposure to aggressive corrosion environments, interaction of atmospheric gases with Mg particles and the impact of Mg dissolution, increases in pH and hydrogen gas liberation at coating-metal interface, and primer adhesion need to be considered for further development of Mg-rich primer technology.

  2. EXPLOSIVE COMPACTION OF CLAD GRAPHITE POWDERS AND OBTAINING OF COATINGS ON THEIR BASE

    Energy Technology Data Exchange (ETDEWEB)

    A. B. PEIKRISHIVILI; ET AL

    2000-11-01

    In order to consolidate graphite based powders and in order to obtain coatings with density values near to the theoretical ones clad graphite powders of the C{sub graphite} - Ni (C{sub g} - Ni) compositions were explosively compacted under different loading conditions. Theoretical calculations revealed that for assessing the stress-deformed state of C{sub g} - Ni compositions and computing the normal and tangent stress components (when V{sub D} < C{sub longitudinal} and V{sub D} < C{sub transversal}) it is recommended to apply the dynamic problem's solution model while the pressure impulse P = f(x) is being uniformly spread with constant rate along the boundary of a semi-infinite elastic body. The results of our experiments showed that it is possible to obtain high dense coatings from C{sub g}-Ni compositions bonded by an intermediate layer to the substrate material. The structure and properties of the coatings depends on the intensity of the shock loading and temperature. The effect of the shock loading conditions (temperature, loading intensity) on the structure, properties and structure/properties relationships for the C{sub g} - Ni coatings are discussed.

  3. Multiscale design and life-cycle based sustainability assessment of polymer nanocomposite coatings

    Science.gov (United States)

    Uttarwar, Rohan G.

    simulations are performed using molecular dynamics methodology to study several structural and morphological features such as effect of polymer molecular weight, polydispersity, rheology, nanoparticle volume fraction, size, shape and chemical nature on the bulk mechanical and self-cleaning properties of the coating film. At macro-scale, a paint spray system which is used for automotive coating application is studied by using CFD-based simulation methodology to generate crucial information about the effects of nanocoating technology on environmental emissions and coating film quality. The cradle-to-grave life-cycle based sustainability assessment study address all the critical issues related to economic benefits, environmental implications and societal effects of nanocoating technology through case studies of automotive coating systems. It is accomplished by identifying crucial correlations among measurable parameters at different stages and developing sustainability indicator matrices for analysis of each stage of life-cycle. The findings from the research can have great potential to draft useful conclusions in favor of future development of coating systems with novel functionalities and improved sustainability.

  4. Design and fabrication of a nanostructured surface combining antireflective and enhanced-hydrophobic effects

    International Nuclear Information System (INIS)

    Chang, Y C; Mei, G H; Chang, T W; Wang, T J; Lin, D Z; Lee, C K

    2007-01-01

    Herein, we propose a special type of periodic subwavelength structure, which is optically an effective gradient-index (GRIN) antireflective surface that also exhibits enhanced-hydrophobic behaviour. Our new concept was developed adopting both the effective medium theory (EMT) and Wenzel's wettability model. To demonstrate the concept, an inverted pyramid structure was fabricated by electron beam (EB) lithography and anisotropic etching. The experimental data was found to be in good agreement with the theoretical prediction. Some potential applications that can benefit from this combination of antireflection and enhanced-hydrophobicity features are discussed

  5. Efficient TEA CO2 laser based coating removal system

    CSIR Research Space (South Africa)

    Prinsloo, FJ

    2007-04-01

    Full Text Available stream_source_info Prinsloo_2007.pdf.txt stream_content_type text/plain stream_size 11617 Content-Encoding UTF-8 stream_name Prinsloo_2007.pdf.txt Content-Type text/plain; charset=UTF-8 Efficient TEA CO2 laser based... by keeping energy density below the damage threshold. The advantage of a pulsed TEA CO2 laser system is that a laser frequency and temporal profile can be chosen to maximize paint removal and concurrently minimize substrate damage. To achieve...

  6. Anti-carburizing Coating for Resin Sand Casting of Low Carbon Steel Based on Composite Silicate Powder Containing Zirconium

    Directory of Open Access Journals (Sweden)

    Zhan Chunyi

    2018-01-01

    Full Text Available This paper studied the structure and properties of anticarburizing coating based on composite silicate powder containing zirconium by X-ray diffraction analyzer, thermal expansion tester, digital microscope and other equipment. It is introduced that the application example of the coating in the resin-sand casting of ZG1Cr18Ni9Ti stainless steel impeller. The anti-carburizing effect of the coating on the surface layer of the cast is studied by using direct reading spectrometer and spectrum analyzer. The change of the micro-structure of the coating after casting and cooling is observed by scanning electron microscope. The analysis of anti-carburizing mechanism of the coating is presented. The results indicate that the coating possesses excellent suspension property, brush ability, permeability, levelling property and crackresistance. The coating exhibits high strength and low gas evolution. Most of the coating could be automatically stripped off flakily when the casting was shaken out. The casting possesses excellent surface finish and antimetal penetration effect. The carburizing layer thickness of the stainless steel impeller casting with respect to allowable upper limit of carbon content is about 1mm and maximum carburizing rate is 23.6%. The anticarburizing effect of casting surface is greatly improved than that of zircon powder coating whose maximum carburizing rate is 67.9% and the carburizing layer thickness with respect to allowable upper limit of carbon content is greater than 2mm. The composite silicate powder containing zirconium coating substantially reduces the zircon powder which is expensive and radioactive and mainly dependent on imports. The coating can be used instead of pure zircon powder coating to effectively prevent metal-penetration and carburizing of resin-sand-casting surface of low carbon steel, significantly improve the foundry production environment and reduce the production costs.

  7. Friction and wear behaviour of Mo–W doped carbon-based coating during boundary lubricated sliding

    International Nuclear Information System (INIS)

    Hovsepian, Papken Eh.; Mandal, Paranjayee; Ehiasarian, Arutiun P.; Sáfrán, G.; Tietema, R.; Doerwald, D.

    2016-01-01

    Graphical abstract: - Highlights: • Novel Mo–W–C coating provides extremely low friction (μ ∼ 0.03) in lubricated condition. • Mo–W–C outperforms existing DLCs in terms of low friction, independent of temperature. • Tribochemical reactions govern the wear mechanism of Mo–W–C coating. • The transfer layer contains graphitic carbon and ‘in situ’ formed WS 2 and MoS 2 . • WS 2 and MoS 2 are the key factors facilitating appreciably low friction and wear rate. - Abstract: A molybdenum and tungsten doped carbon-based coating (Mo–W–C) was developed in order to provide low friction in boundary lubricated sliding condition at ambient and at high temperature. The Mo–W–C coating showed the lowest friction coefficient among a number of commercially available state-of-the-art DLC coatings at ambient temperature. At elevated temperature (200 °C), Mo–W–C coating showed a significant reduction in friction coefficient with sliding distance in contrast to DLC coatings. Raman spectroscopy revealed the importance of combined Mo and W doping for achieving low friction at both ambient and high temperature. The significant decrease in friction and wear rate was attributed to the presence of graphitic carbon debris (from coating) and ‘in situ’ formed metal sulphides (WS 2 and MoS 2 , where metals were supplied from coating and sulphur from engine oil) in the transfer layer.

  8. Friction and wear behaviour of Mo–W doped carbon-based coating during boundary lubricated sliding

    Energy Technology Data Exchange (ETDEWEB)

    Hovsepian, Papken Eh., E-mail: p.hovsepian@shu.ac.uk [Nanotechnology Centre for PVD Research, HIPIMS Research Centre, Sheffield Hallam University, City Campus, Howard Street, Sheffield S1 1WB (United Kingdom); Mandal, Paranjayee, E-mail: 200712mum@gmail.com [Nanotechnology Centre for PVD Research, HIPIMS Research Centre, Sheffield Hallam University, City Campus, Howard Street, Sheffield S1 1WB (United Kingdom); Ehiasarian, Arutiun P., E-mail: a.ehiasarian@shu.ac.uk [Nanotechnology Centre for PVD Research, HIPIMS Research Centre, Sheffield Hallam University, City Campus, Howard Street, Sheffield S1 1WB (United Kingdom); Sáfrán, G., E-mail: safran.gyorgy@ttk.mta.hu [Institute for Technical Physics and Materials Science, Centre for Energy Research, Hungarian Academy of Sciences, H-1121 Budapest, Konkoly-Thegeut 29-33 (Hungary); Tietema, R., E-mail: rtietema@hauzer.nl [IHI Hauzer Techno Coating B.V., Van Heemskerckweg 22, 5928 LL Venlo (Netherlands); Doerwald, D., E-mail: ddoerwald@hauzer.nl [IHI Hauzer Techno Coating B.V., Van Heemskerckweg 22, 5928 LL Venlo (Netherlands)

    2016-03-15

    Graphical abstract: - Highlights: • Novel Mo–W–C coating provides extremely low friction (μ ∼ 0.03) in lubricated condition. • Mo–W–C outperforms existing DLCs in terms of low friction, independent of temperature. • Tribochemical reactions govern the wear mechanism of Mo–W–C coating. • The transfer layer contains graphitic carbon and ‘in situ’ formed WS{sub 2} and MoS{sub 2}. • WS{sub 2} and MoS{sub 2} are the key factors facilitating appreciably low friction and wear rate. - Abstract: A molybdenum and tungsten doped carbon-based coating (Mo–W–C) was developed in order to provide low friction in boundary lubricated sliding condition at ambient and at high temperature. The Mo–W–C coating showed the lowest friction coefficient among a number of commercially available state-of-the-art DLC coatings at ambient temperature. At elevated temperature (200 °C), Mo–W–C coating showed a significant reduction in friction coefficient with sliding distance in contrast to DLC coatings. Raman spectroscopy revealed the importance of combined Mo and W doping for achieving low friction at both ambient and high temperature. The significant decrease in friction and wear rate was attributed to the presence of graphitic carbon debris (from coating) and ‘in situ’ formed metal sulphides (WS{sub 2} and MoS{sub 2}, where metals were supplied from coating and sulphur from engine oil) in the transfer layer.

  9. Superhydrophobic durable coating based on UV-photoreactive silica nanoparticles

    Energy Technology Data Exchange (ETDEWEB)

    Nahum, T.; Dodiuk, H.; Dotan, A.; Kenig, S. [Department of Plastics Engineering, Shenkar College of Engineering and Design, 12 Anna Frank Street, Ramat Gan 52526 (Israel); Lellouche, J. P. [Department of Chemistry, Nanomaterials Research Center, Institute of Nanotechnology and Advanced Materials, Bar-Ilan University, Ramar-Gan, 52900 (Israel)

    2015-05-22

    Superhydrophobic surfaces with contact angle (CA) >150 and sliding angle (SA) <10 have been aroused curiosity over the years due to their various applications. Superhydrophobicity can be obtained tailoring the chemistry and the roughness of the surface, mimicking the Lotus flower. Most superhydrophobic surfaces based on secondary bonding lose their roughness in harsh conditions and are unsuitable for practical applications. Photoreactive SiO{sub 2} nanoparticles (NPs) based on benzophenone (BP) can be a very effective tool for formation of reactive species that function as a molecular bridge by covalent bonding between the NP and any polymer matrix with C-C and C-H bonds. The present work focused on thermoset radiation curing urethane acrylate. Upon UV irradiation reactive excited nπ* triplet benzophenone species are formed and react through hydrogen abstraction to form ketyl radicals which interact with a radicals from the UV irradiated polymer matrix to yield covalent bonding. Roughness was achieved by dipping the substrate in SiO{sub 2}@BPs NPs dispersion followed by irradiation. Fluoroalkylsilane was used to obtain hydrophobic top layer. AFM nano manipulation was used to verify the immobilization of NPs. Evaluation of durability was made using air flow at 300 km/hr. Preliminary results indicate the formation of super hydrophobic surfaces (CA>150 and SA<10) with improved stability.

  10. Superhydrophobic durable coating based on UV-photoreactive silica nanoparticles

    International Nuclear Information System (INIS)

    Nahum, T.; Dodiuk, H.; Dotan, A.; Kenig, S.; Lellouche, J. P.

    2015-01-01

    Superhydrophobic surfaces with contact angle (CA) >150 and sliding angle (SA) <10 have been aroused curiosity over the years due to their various applications. Superhydrophobicity can be obtained tailoring the chemistry and the roughness of the surface, mimicking the Lotus flower. Most superhydrophobic surfaces based on secondary bonding lose their roughness in harsh conditions and are unsuitable for practical applications. Photoreactive SiO 2 nanoparticles (NPs) based on benzophenone (BP) can be a very effective tool for formation of reactive species that function as a molecular bridge by covalent bonding between the NP and any polymer matrix with C-C and C-H bonds. The present work focused on thermoset radiation curing urethane acrylate. Upon UV irradiation reactive excited nπ* triplet benzophenone species are formed and react through hydrogen abstraction to form ketyl radicals which interact with a radicals from the UV irradiated polymer matrix to yield covalent bonding. Roughness was achieved by dipping the substrate in SiO 2 @BPs NPs dispersion followed by irradiation. Fluoroalkylsilane was used to obtain hydrophobic top layer. AFM nano manipulation was used to verify the immobilization of NPs. Evaluation of durability was made using air flow at 300 km/hr. Preliminary results indicate the formation of super hydrophobic surfaces (CA>150 and SA<10) with improved stability

  11. TOPSIS based parametric optimization of laser micro-drilling of TBC coated nickel based superalloy

    Science.gov (United States)

    Parthiban, K.; Duraiselvam, Muthukannan; Manivannan, R.

    2018-06-01

    The technique for order of preference by similarity ideal solution (TOPSIS) approach was used for optimizing the process parameters of laser micro-drilling of nickel superalloy C263 with Thermal Barrier Coating (TBC). Plasma spraying was used to deposit the TBC and a pico-second Nd:YAG pulsed laser was used to drill the specimens. Drilling angle, laser scan speed and number of passes were considered as input parameters. Based on the machining conditions, Taguchi L8 orthogonal array was used for conducting the experimental runs. The surface roughness and surface crack density (SCD) were considered as the output measures. The surface roughness was measured using 3D White Light Interferometer (WLI) and the crack density was measured using Scanning Electron Microscope (SEM). The optimized result achieved from this approach suggests reduced surface roughness and surface crack density. The holes drilled at an inclination angle of 45°, laser scan speed of 3 mm/s and 400 number of passes found to be optimum. From the Analysis of variance (ANOVA), inclination angle and number of passes were identified as the major influencing parameter. The optimized parameter combination exhibited a 19% improvement in surface finish and 12% reduction in SCD.

  12. Moth eye-inspired anti-reflective surfaces for improved IR optical systems & visible LEDs fabricated with colloidal lithography and etching.

    Science.gov (United States)

    Chan, Lesley W; Morse, Daniel E; Gordon, Michael J

    2018-05-08

    Near- and sub-wavelength photonic structures are used by numerous organisms (e.g. insects, cephalopods, fish, birds) to create vivid and often dynamically-tunable colors, as well as create, manipulate, or capture light for vision, communication, crypsis, photosynthesis, and defense. This review introduces the physics of moth eye (ME)-like, biomimetic nanostructures and discusses their application to reduce optical losses and improve efficiency of various optoelectronic devices, including photodetectors, photovoltaics, imagers, and light emitting diodes. Light-matter interactions at structured and heterogeneous surfaces over different length scales are discussed, as are the various methods used to create ME-inspired surfaces. Special interest is placed on a simple, scalable, and tunable method, namely colloidal lithography with plasma dry etching, to fabricate ME-inspired nanostructures in a vast suite of materials. Anti-reflective surfaces and coatings for IR devices and enhancing light extraction from visible light emitting diodes are highlighted.

  13. Effect of SiO2 coating in bolometric Ge light detectors for rare event searches

    International Nuclear Information System (INIS)

    Beeman, J.W.; Gentils, A.; Giuliani, A.; Mancuso, M.; Pessina, G.; Plantevin, O.; Rusconi, C.

    2013-01-01

    In germanium-based light detectors for scintillating bolometers, a SiO 2 anti-reflective coating is often applied on the side of the germanium wafer exposed to light with the aim to improve its light collection efficiency. In this paper, we report about a measurement, performed in the temperature range 25–35 mK, of the light-collection increase obtained thanks to this method, which resulted to be of the order of 20%. The procedure followed has been carefully selected in order to minimize systematic effects. The employed light sources have the same spectral features (peaking at ∼630nm wavelength) that will characterize future neutrinoless double beta decay experiments on the isotope 82 Se and based on ZnSe crystals, such as LUCIFER. The coupling between source and light detector reproduces the configuration used in scintillating bolometers. The present measurement clarifies the role of SiO 2 coating and describes a method and a set-up that can be extended to the study of other types of coatings and luminescent materials

  14. Effect of SiO2 coating in bolometric Ge light detectors for rare event searches

    Science.gov (United States)

    Beeman, J. W.; Gentils, A.; Giuliani, A.; Mancuso, M.; Pessina, G.; Plantevin, O.; Rusconi, C.

    2013-05-01

    In germanium-based light detectors for scintillating bolometers, a SiO2 anti-reflective coating is often applied on the side of the germanium wafer exposed to light with the aim to improve its light collection efficiency. In this paper, we report about a measurement, performed in the temperature range 25-35 mK, of the light-collection increase obtained thanks to this method, which resulted to be of the order of 20%. The procedure followed has been carefully selected in order to minimize systematic effects. The employed light sources have the same spectral features (peaking at ˜630 nm wavelength) that will characterize future neutrinoless double beta decay experiments on the isotope 82Se and based on ZnSe crystals, such as LUCIFER. The coupling between source and light detector reproduces the configuration used in scintillating bolometers. The present measurement clarifies the role of SiO2 coating and describes a method and a set-up that can be extended to the study of other types of coatings and luminescent materials.

  15. Characterization of nickel-based C276 alloy coatings by Plasma Transferred Arc (PTA) on different steel substrates

    Energy Technology Data Exchange (ETDEWEB)

    Ferreira, L.S.; Graf, K.; Scheid, A., E-mail: scheid@ufpr.br [Universidade Federal do Parana (UFPR), Curitiba, PR (Brazil)

    2014-07-01

    Nickel-based coatings by plasma transferred arc (PTA) for protection of components are widely applied to withstand operations under corrosion in different media. This paper characterized Nickel-based C276 alloy coatings obtained by Plasma Transferred Arc (PTA) on two different substrates, AISI 316L and API 5L X70 steels, correlating their features to hardness. Coatings were deposited utilizing three different intensity current levels, 120, 150 and 180 A and were characterized by optical, Laser confocal and scanning electron microscopy and X-ray diffraction. Vickers hardness profiles on transversal section were carried out. Produced coatings exhibited a microstructure of austenite (FCC) dendrites with interdendritic regions with carbides. Dilution levels from 4,9 to 41,5 % leaded to hardness ranging from 225 to 283 HV{sub 0,5}, showing coatings dependence on intensity current level and substrate. (author)

  16. Characterization of nickel-based C276 alloy coatings by Plasma Transferred Arc (PTA) on different steel substrates

    International Nuclear Information System (INIS)

    Ferreira, L.S.; Graf, K.; Scheid, A.

    2014-01-01

    Nickel-based coatings by plasma transferred arc (PTA) for protection of components are widely applied to withstand operations under corrosion in different media. This paper characterized Nickel-based C276 alloy coatings obtained by Plasma Transferred Arc (PTA) on two different substrates, AISI 316L and API 5L X70 steels, correlating their features to hardness. Coatings were deposited utilizing three different intensity current levels, 120, 150 and 180 A and were characterized by optical, Laser confocal and scanning electron microscopy and X-ray diffraction. Vickers hardness profiles on transversal section were carried out. Produced coatings exhibited a microstructure of austenite (FCC) dendrites with interdendritic regions with carbides. Dilution levels from 4,9 to 41,5 % leaded to hardness ranging from 225 to 283 HV_0_,_5, showing coatings dependence on intensity current level and substrate. (author)

  17. Synthesis of nanocomposite coating based on TiO2/ZnAl layer double hydroxides

    International Nuclear Information System (INIS)

    Jovanov, V.; Rudic, O.; Ranogajec, J.; Fidanchevska, E.

    2017-01-01

    The aim of this investigation was the synthesis of nanocomposite coatings based on Zn-Al layered double hydroxides (Zn-Al LDH) and TiO2. The Zn-Al LDH material, which acted as the catalyst support of the active TiO2 component (in the content of 3 and 10 wt. %), was synthesized by a low super saturation co-precipitation method. The interaction between the Zn-Al LDH and the active TiO2 component was accomplished by using vacuum evaporation prior to the mechanical activation and only by mechanical activation. The final suspension based on Zn-Al LDH and 10wt. % TiO2, impregnated only by mechanical activation, showed the optimal characteristics from the aspect of particle size distribution and XRD analysis. These properties had a positive effect on the functional properties of the coatings (photocatalytic activity and self-cleaning efficiency) after the water rinsing procedure. [es

  18. Fouling release nanostructured coatings based on PDMS-polyurea segmented copolymers

    KAUST Repository

    Fang, Jason

    2010-05-01

    The bulk and surface characteristics of a series of coatings based on PDMS-polyurea segmented copolymers were correlated to their fouling release performance. Incorporation of polyurea segments to PDMS backbone gives rise to phase separation with the extensively hydrogen bonded hard domains creating an interconnected network that imparts mechanical rigidity. Increasing the compositional complexity of the system by including fluorinated or POSS-functionalized chain extenders or through nanoclay intercalation, confers further thermomechanical improvements. In analogy to the bulk morphology, the surface topography also reflects the compositional complexity of the materials, displaying a wide range of motifs. Investigations on settlement and subsequent removal of Ulva sporelings on those nanostructured surfaces indicate that the work required to remove the microorganisms is significantly lower compared to coatings based on standard PDMS homopolymer. All in all, the series of materials considered in this study demonstrate advanced fouling release properties, while exhibiting superior mechanical properties and, thus, long term durability. © 2010 Elsevier Ltd.

  19. The adhesion performance of epoxy coating on AA6063 treated in Ti/Zr/V based solution

    International Nuclear Information System (INIS)

    Zhu, Wen; Li, Wenfang; Mu, Songlin; Yang, Yunyu; Zuo, Xi

    2016-01-01

    Highlights: • A non-chrome titanium/zirconium/vanadium-based (Ti/Zr/V) conversion coating is prepared on AA6063 at room temperature. • The Ti/Zr/V conversion coating is produced on AA6063 within 50 s. • The adhesion strength between epoxy coating and AA6063 is improved significantly after the Ti/Zr/V conversion treatment. - Abstract: An environment-friendly titanium/zirconium/vanadium-based (Ti/Zr/V) conversion coating was prepared on aluminum alloy 6063 (AA6063). The epoxy powder coatings were applied on the AA6063 samples with/without Ti/Zr/V conversion coatings via electrostatic spraying. The morphology and composition of the conversion coating were studied by scanning electron microscope (SEM) and X-ray photoelectron spectroscopy (XPS), respectively. The surface free energy components of AA6063 samples were measured by a static contact angle measuring device with Owens method. The adhesion properties of the epoxy coating on AA6063 treated with different conversion times were evaluated using a pull-off tester. The Ti/Zr/V conversion coating was mainly composed of metal oxide (TiO 2 , ZrO 2 , V 2 O 5 , Al 2 O 3 , etc.), metal fluoride (ZrF 4 , AlF 3 , etc.) and metal organic complex. The formation time of this conversion coating was reduced to 50 s. After such surface treatment, the samples' surface roughness was increased and the contact angle with water was decreased. Both the surface free energy and the work of adhesion were increased. The adhesion strength between the epoxy coating and AA6063 was enhanced significantly.

  20. The adhesion performance of epoxy coating on AA6063 treated in Ti/Zr/V based solution

    Energy Technology Data Exchange (ETDEWEB)

    Zhu, Wen; Li, Wenfang, E-mail: mewfli@scut.edu.cn; Mu, Songlin; Yang, Yunyu; Zuo, Xi

    2016-10-30

    Highlights: • A non-chrome titanium/zirconium/vanadium-based (Ti/Zr/V) conversion coating is prepared on AA6063 at room temperature. • The Ti/Zr/V conversion coating is produced on AA6063 within 50 s. • The adhesion strength between epoxy coating and AA6063 is improved significantly after the Ti/Zr/V conversion treatment. - Abstract: An environment-friendly titanium/zirconium/vanadium-based (Ti/Zr/V) conversion coating was prepared on aluminum alloy 6063 (AA6063). The epoxy powder coatings were applied on the AA6063 samples with/without Ti/Zr/V conversion coatings via electrostatic spraying. The morphology and composition of the conversion coating were studied by scanning electron microscope (SEM) and X-ray photoelectron spectroscopy (XPS), respectively. The surface free energy components of AA6063 samples were measured by a static contact angle measuring device with Owens method. The adhesion properties of the epoxy coating on AA6063 treated with different conversion times were evaluated using a pull-off tester. The Ti/Zr/V conversion coating was mainly composed of metal oxide (TiO{sub 2}, ZrO{sub 2}, V{sub 2}O{sub 5}, Al{sub 2}O{sub 3}, etc.), metal fluoride (ZrF{sub 4}, AlF{sub 3}, etc.) and metal organic complex. The formation time of this conversion coating was reduced to 50 s. After such surface treatment, the samples' surface roughness was increased and the contact angle with water was decreased. Both the surface free energy and the work of adhesion were increased. The adhesion strength between the epoxy coating and AA6063 was enhanced significantly.

  1. Iron based coatings deposited by arc thermal spray

    Directory of Open Access Journals (Sweden)

    Maritza Patiño-Infante

    2017-01-01

    Full Text Available En este trabajo se estudió la resistencia al desgaste y la dureza de recubrimientos a base de hierro, aplicados mediante el método de proyección térmica por arco sobre sustratos en acero AISI-SAE 4340 a temperatura ambiente. Los recubrimientos se realizan con tres tipos diferentes de alambres Castolin Eutectic: 530AS, 560AS y 140MXC; depositados en forma de capas de un solo elemento y bicapas de tipo 530AS/140MXC y 560AS/140MXC, las cuales fueron depositadas con diferentes espesores. Los recubrimientos se caracterizaron mediante difracción de rayos X (DRX, espectroscopia de rayos X de energía dispersiva (EDS, se determinó su nano dureza y se determinó su resistencia al desgaste mediante la técnica de Pin on Disk. Los recubrimientos obtenidos son altamente inhomogéneos, el mejor comportamiento frente al desgaste se encontró en las capas de material 140 MXC y en las bicapas 530AS/140MXC y 560AS/140MXC y fue independiente en general del número de capas aplicadas.

  2. FIRE-RESISTANT SHIELDING COATING BASED ON SHUNGITE-CONTAINING PAINT

    Directory of Open Access Journals (Sweden)

    BELOUSOVA Elena Sergeevna

    2013-08-01

    Full Text Available Today when specific shielded facilities are designed the construction materials and shields should meet a range of fire safety requirements. A composite coating on the basis of a water-based fire-resistant paint filled with shungite nanopowder can be applied onto walls, floors, ceilings and other surfaces in the shielded areas to reduce electromagnetic radiation and simultaneously to ensure fire safety. Shungit is a mineral with multilayer carbon fullerene globules which diameter is 10–30 nm. Due to the high conductivity shungite is able to weaken electromagnetic radiation. A coating made of schungite-containing paint on a cellulose substrate was subjected to the open flame under the temperature of 1700° C for 3 minutes and 40 seconds. That resulted in the formation of insulating foam layer without mechanical damage of the substrate. The XRD diffraction analysis of the powder obtained in the process of flame influence on the coating showed the formation of the such substances as orthoclase, barite, rutile, etc. Carbon contained in shungit and used as a filler for the fireproof paint wasn’t detected. This fact indicates carbon oxidation as the result of its burning out. The shielding efficiency of the composite coating after open flame exposure was measured for the frequency range 8…12 GHz with the use of the panoramic attenuation meter and voltage standing wave ratio meter YA2R-67-61 with a sweep generator and waveguides. After that the reflection and transmission coefficients were calculated. The results of measurements and calculations showed decrease of the reflection and transmission coefficients due to conductivity decrease and dielectric losses changes of the composite coating provided by silica content increase and carbon percentage decrease.

  3. Coating carbon nanotubes with a polystyrene-based polymer protects against pulmonary toxicity.

    Science.gov (United States)

    Tabet, Lyes; Bussy, Cyrill; Setyan, Ari; Simon-Deckers, Angélique; Rossi, Michel J; Boczkowski, Jorge; Lanone, Sophie

    2011-01-21

    carbon nanotubes (CNT) can have adverse effects on health. Therefore, minimizing the risk associated with CNT exposure is of crucial importance. The aim of this work was to evaluate if coating multi-walled CNT (MWCNT) with polymers could modify their toxicity, thus representing a useful strategy to decrease adverse health effects of CNT. We used industrially-produced MWCNT uncoated (NT1) or coated (50/50 wt%) with acid-based (NT2) or polystyrene-based (NT3) polymer, and exposed murine macrophages (RAW 264.7 cell line) or Balb/c mice by intratracheal administration. Biological experiments were performed both in vitro and in vivo, examining time- and dose-dependent effects of CNT, in terms of cytotoxicity, expression of genes and proteins related to oxidative stress, inflammation and tissue remodeling, cell and lung tissue morphology (optical and transmission electron microscopy), and bronchoalveolar lavage fluid content analysis. extensive physico-chemical characterization of MWCNT was performed, and showed, although similar dimensions for the 3 MWCNT, a much smaller specific surface area for NT2 and NT3 as compared to NT1 (54.1, 34 and 227.54 m(2)/g respectively), along with different surface characteristics. MWCNT-induced cytotoxicity, oxidative stress, and inflammation were increased by acid-based and decreased by polystyrene-based polymer coating both in vitro in murine macrophages and in vivo in lung of mice monitored for 6 months. these results demonstrate that coating CNT with polymers, without affecting their intrinsic structure, may constitute a useful strategy for decreasing CNT toxicity, and may hold promise for improving occupational safety and that of general the user.

  4. Interpretation of Mechanical and Thermal Properties of Heavy Duty Epoxy Based Floor Coating Doped by Nanosilica

    Science.gov (United States)

    Nikje, M. M. Alavi; Khanmohammadi, M.; Garmarudi, A. Bagheri

    Epoxy-nano silica composites were prepared using Bisphenol-A epoxy resin (Araldite® GY 6010) resin obtained from in situ polymerization or blending method. SiO2 nanoparticles were pretreated by a silan based coupling agent. Surface treated nano silica was dispersed excellently by mechanical and ultrasonic homogenizers. A dramatic increase in the interfacial area between fillers and polymer can significantly improve the properties of the epoxy coating product such as tensile, elongation, abrasion resistance, etc.

  5. Moisture diffusion coefficients determination of furan bonded sands and water based foundry coatings

    DEFF Research Database (Denmark)

    Di Muoio, Giovanni Luca; Tiedje, Niels Skat

    2016-01-01

    Moisture content in furan bonded sand and water based coatings can be one of the main causes for gas related defects in large cast iron parts. Moisture diffusion coefficients for these materials are needed to precisely predict the possible moisture levels in foundry moulds. In this study, we first...... provide an example on how it is possible to apply this knowledge to estimate moisture variation in a sand mould during production....

  6. A Comparative Study of the Microstructure, Mechanical Properties and Corrosion Resistance of Ni- or Fe- Based Composite Coatings by Laser Cladding

    Science.gov (United States)

    Wan, M. Q.; Shi, J.; Lei, L.; Cui, Z. Y.; Wang, H. L.; Wang, X.

    2018-04-01

    Ni- and Fe-based composite coatings were laser cladded on 40Cr steel to improve the surface mechanical property and corrosion resistance, respectively. The microstructure and phase composition were analyzed by x-ray diffraction (XRD) and field emission scanning electron microscope (FESEM) equipped with an energy-dispersive spectrometer (EDS). The micro-hardness, tribological properties and electrochemical corrosion behavior of the coatings were evaluated. The results show that the thickness of both the coatings is around 0.7 mm, the Ni-based coating is mainly composed of γ-(Ni, Fe), FeNi3, Ni31Si12, Ni3B, CrB and Cr7C3, and the Fe-based coating is mainly composed of austenite and (Fe, Cr)7C3. Micro-hardness of the Ni-based composite coating is about 960 HV0.3, much higher than that of Fe-based coating (357.4 HV0.3) and the 40Cr substrate (251 HV0.3). Meanwhile, the Ni-based composite coating possesses better wear resistance than the Fe-based coating validated by the worn appearance and the wear loss. Electrochemical results suggested that Ni-based coating exhibited better corrosion resistance than the Fe-based coating. The 40Cr substrate could be well protected by the Ni-based coating.

  7. Chitosan-Based Coating with Antimicrobial Agents: Preparation, Property, Mechanism, and Application Effectiveness on Fruits and Vegetables

    Directory of Open Access Journals (Sweden)

    Yage Xing

    2016-01-01

    Full Text Available Chitosan coating is beneficial to maintaining the storage quality and prolonging the shelf life of postharvest fruits and vegetables, which is always used as the carrier film for the antimicrobial agents. This review focuses on the preparation, property, mechanism, and application effectiveness on the fruits and vegetables of chitosan-based coating with antimicrobial agents. Chitosan, derived by deacetylation of chitin, is a modified and natural biopolymer as the coating material. In this article, the safety and biocompatible and antimicrobial properties of chitosan were introduced because these attributes are very important for its application. The methods to prepare the chitosan-based coating with antimicrobial agents, such as essential oils, acid, and nanoparticles, were developed by other researchers. Meanwhile, the application of chitosan-based coating is mainly due to its antimicrobial activity and other functional properties, which were investigated, introduced, and analyzed in this review. Furthermore, the surface and mechanical properties were also investigated by researchers and concluded in this article. Finally, the effects of chitosan-based coating on the storage quality, microbial safety, and shelf life of fruits and vegetables were introduced. Their results indicated that chitosan-based coating with different antimicrobial agents would probably have wide prospect in the preservation of fruits and vegetables in the future.

  8. Microstructure and interfacial evaluation of Co-based alloy coating on copper by pulsed Nd:YAG multilayer laser cladding

    International Nuclear Information System (INIS)

    Yan Hua; Wang Aihua; Xu Kaidong; Wang Wenyan; Huang Zaowen

    2010-01-01

    Laser cladding defect-free coatings on copper is rather difficult. The purpose of this study is to fabricate high quality Co-based alloy coating on copper substrate by laser cladding. Powder preplacement with a thickness of 0.7 mm improves the absorptivity of copper substrate to laser effectively and generates defect-free coating. Microstructures, phase constitutions and wear properties are investigated by means of scanning electronic microscopy (SEM) with X-ray energy dispersive microanalysis (EDX), transmission electron microscopy (TEM) and X-ray diffraction (XRD), as well as dry sliding wear test. Experimental results show that α-Co solution, Cr 23 C 6 , Ni 17 W 3 and Cr 4 Ni 15 W are the main phases in the Co-based coating. The Ni-based solid solutions (α-Co, Ni) and (Ni, Cu) are formed at interface, which generate metallurgical bonding by diffusion between Co-based coating and copper substrate. The average microhardness of the coating is 478HV 0.1 . Wear resistance of copper is significantly improved by laser cladding Co-based alloy multilayer coating.

  9. Development of palm oil-based UV-curable epoxy acrylate and urethane acrylate resins for wood coating application

    International Nuclear Information System (INIS)

    Tajau, Rida; Mahmood, Mohd Hilmi; Salleh, Mek Zah; Salleh, Nik Ghazali Nik; Ibrahim, Mohammad Izzat; Yunus, Nurulhuda Mohd

    2014-01-01

    The trend of using renewable sources such as palm oil as raw material in radiation curing is growing due to the demand from the market to produce a more environmental friendly product. In this study, the radiation curable process was done using epoxy acrylate and urethane acrylate resins which are known as epoxidised palm olein acrylate (EPOLA) and palm oil based urethane acrylate (POBUA), respectively. The purpose of the study was to investigate curing properties and the application of this UV-curable palm oil resins for wood coating. Furthermore, the properties of palm oil based coatings are compared with the petrochemical-based compound such as ebecryl (EB) i.e. EB264 and EB830. From the experiment done, the resins from petrochemical-based compounds resulted higher degree of crosslinking (up to 80%) than the palm oil based compounds (up to 70%), where the different is around 10-15%. The hardness property from this two type coatings can reached until 50% at the lower percentage of the oligomer. However, the coatings from petrochemical-based have a high scratch resistance as it can withstand at least up to 3.0 Newtons (N) compared to the palm oil-based compounds which are difficult to withstand the load up to 1.0 N. Finally, the test on the rubber wood substrate showed that the coatings containing benzophenone photoinitiator give higher adhesion property and their also showed a higher glosiness property on the glass substrate compared to the coatings containing irgacure-819 photoinitiator. This study showed that the palm oil coatings can be a suitable for the replacement of petrochemicals compound for wood coating. The palm oil coatings can be more competitive in the market if the problems of using high percentage palm oil oligomer can be overcome as the palm oil price is cheap enough

  10. Development of palm oil-based UV-curable epoxy acrylate and urethane acrylate resins for wood coating application

    International Nuclear Information System (INIS)

    Rida Tajau; Nurulhuda Mohd Yunus; Mohd Hilmi Mahmood; Mek Zah Salleh; Nik Ghazali Nik Salleh

    2013-01-01

    Full-text: The trend of using renewable sources such as palm oil as raw material in radiation curing is growing due to the demand from the market to produce a more environmental friendly product. In this study, the radiation curable process was done using epoxy acrylate and urethane acrylate resins which are known as epoxidized palm olein acrylate (EPOLA) and palm oil based urethane acrylate (POBUA), respectively. The purpose of the study was to investigate curing properties and the application of this UV-curable palm oil resins for wood coating. Furthermore, the properties of palm oil based coatings are compared with the petrochemical-based compound such as ebecryl (EB) for example EB264 and EB830. From the experiment done, the resins from petrochemical-based compounds resulted higher degree of crosslinking (up to 80 %) than the palm oil based compounds (up to 70 %), where the different is around 10-15 %. The hardness property from this two type coatings can reached until 50 % at the lower percentage of the oligomer. However, the coatings from petrochemical-based have a high scratch resistance as it can withstand at least up to 3.0 Newton's (N) compared to the palm oil-based compounds which are difficult to withstand the load up to 1.0 N. Finally, the test on the rubber wood substrate showed that the coatings containing benzophenone photo initiator give higher adhesion property and their also showed a higher glossiness property on the glass substrate compared to the coatings containing irgacure-819 photo initiator. This study showed that the palm oil coatings can be a suitable for the replacement of petrochemicals compound for wood coating. The palm oil coatings can be more competitive in the market if the problems of using high percentage palm oil oligomer can be overcome as the palm oil price is cheap enough. (author)

  11. Development of palm oil-based UV-curable epoxy acrylate and urethane acrylate resins for wood coating application

    Energy Technology Data Exchange (ETDEWEB)

    Tajau, Rida; Mahmood, Mohd Hilmi; Salleh, Mek Zah; Salleh, Nik Ghazali Nik [Radiation Processing Technology Division, Malaysian Nuclear Agency (Nuclear Malaysia), Bangi, 43000 Kajang, Selangor (Malaysia); Ibrahim, Mohammad Izzat [Faculty of Science, University of Malaya (UM), 50603 Kuala Lumpur (Malaysia); Yunus, Nurulhuda Mohd [Faculty of Science and Technology, National University Malaysia (UKM), 43600 Bangi, Selangor (Malaysia)

    2014-02-12

    The trend of using renewable sources such as palm oil as raw material in radiation curing is growing due to the demand from the market to produce a more environmental friendly product. In this study, the radiation curable process was done using epoxy acrylate and urethane acrylate resins which are known as epoxidised palm olein acrylate (EPOLA) and palm oil based urethane acrylate (POBUA), respectively. The purpose of the study was to investigate curing properties and the application of this UV-curable palm oil resins for wood coating. Furthermore, the properties of palm oil based coatings are compared with the petrochemical-based compound such as ebecryl (EB) i.e. EB264 and EB830. From the experiment done, the resins from petrochemical-based compounds resulted higher degree of crosslinking (up to 80%) than the palm oil based compounds (up to 70%), where the different is around 10-15%. The hardness property from this two type coatings can reached until 50% at the lower percentage of the oligomer. However, the coatings from petrochemical-based have a high scratch resistance as it can withstand at least up to 3.0 Newtons (N) compared to the palm oil-based compounds which are difficult to withstand the load up to 1.0 N. Finally, the test on the rubber wood substrate showed that the coatings containing benzophenone photoinitiator give higher adhesion property and their also showed a higher glosiness property on the glass substrate compared to the coatings containing irgacure-819 photoinitiator. This study showed that the palm oil coatings can be a suitable for the replacement of petrochemicals compound for wood coating. The palm oil coatings can be more competitive in the market if the problems of using high percentage palm oil oligomer can be overcome as the palm oil price is cheap enough.

  12. Adhesion and corrosion studies of a lithium based conversion coating film on the 2024 aluminum alloy

    International Nuclear Information System (INIS)

    Castro, M.R.S.; Nogueira, J.C.; Thim, G.P.; Oliveira, M.A.S.

    2004-01-01

    AA2024-T3-aluminum alloy surfaces were coated using non-chromate and chromate conversion coatings. All coatings were painted with the 10P4-2-primer epoxy resin. Independent on the film formation process, films passed on the substrate/conversion coating wet tape adhesion test. However, only the chromate conversion coating passed on the conversion coating/primer epoxy resin adhesion test. Electrochemical corrosion measurements showed that non-chromate conversion coated surfaces present lower corrosion current density, bigger polarization resistance and less negative corrosion potential than chromate conversion coated surfaces

  13. Design of a Nickel-Based Bond-Coat Alloy for Thermal Barrier Coatings on Copper Substrates

    Directory of Open Access Journals (Sweden)

    Torben Fiedler

    2014-11-01

    Full Text Available To increase the lifetime of rocket combustion chambers, thermal barrier coatings (TBC may be applied on the copper chamber wall. Since standard TBC systems used in gas turbines are not suitable for rocket-engine application and fail at the interface between the substrate and bond coat, a new bond-coat material has to be designed. This bond-coat material has to be chemically compatible to the copper substrate to improve the adhesion and needs a coefficient of thermal expansion close to that of copper to reduce thermal stresses. One approach to achieve this is to modify the standard NiCrAlY alloy used in gas turbines by adding copper. In this work, the influence of copper on the microstructure of NiCrAlY-alloys is investigated with thermodynamical calculations, optical microscopy, SEM, EDX and calorimetry. Adding copper leads to the formation of a significant amount of \\(\\beta\\ and \\(\\alpha\\ Reducing the aluminum and chromium content leads furthermore to a two-phase fcc microstructure.

  14. Edible Coating Using a Chitosan-Based Colloid Incorporating Grapefruit Seed Extract for Cherry Tomato Safety and Preservation.

    Science.gov (United States)

    Won, Jin Sung; Lee, Seung Jo; Park, Hyeon Hwa; Song, Kyung Bin; Min, Sea C

    2018-01-01

    Grapefruit seed extract (GSE)-containing chitosan-based coating was developed and applied to cherry tomatoes to protect them from Salmonella invasion and improve their storability. The coating colloids were produced by mixing a chitosan colloid (1% [w/w] chitosan) with GSE at various concentrations (0.5%, 0.7%, 1.0%, and 1.2% [w/w]) using high-shear mixing (10000 rpm, 2 min). Coatings with chitosan colloids containing GSE at 0.0%, 0.5%, 0.7%, and 1.0% (w/w) inactivated Salmonella on cherry tomatoes by 1.0 ± 0.3, 1.2 ± 0.3, 1.6 ± 0.1, and 2.0 ± 0.3 log CFU/cherry tomato, respectively. Coatings both with and without GSE (1.0%) effectively inhibited the growth of Salmonella and total mesophilic aerobes, reduced CO 2 generation, and retarded titratable acidity decrease during storage at 10 and 25 °C. The advantage of incorporating GSE in the formulation was demonstrated by delayed microorganism growth and reduced weight loss at 25 °C. The chitosan-GSE coating did not affect lycopene concentration, color, and sensory properties (P > 0.05). Chitosan-GSE coating shows potential for improving the microbiological safety and storability of cherry tomatoes, with stronger efficacy at 25 °C than that of chitosan coating without GSE. A novel chitosan coating containing grape fruit seed extract (GSE) improved the microbiological safety against Salmonella and storability of cherry tomatoes without altering their flavor, demonstrating its strong potential as an effective postharvest technology. Chitosan coating containing GSE might be preferable over chitosan coating without GSE for application to tomatoes that are stored at room temperature in that it more effectively inhibits microbial growth and weight loss than the coating without GSE at 25 °C. © 2017 Institute of Food Technologists®.

  15. A silver ion-doped calcium phosphate-based ceramic nanopowder-coated prosthesis increased infection resistance.

    Science.gov (United States)

    Kose, Nusret; Otuzbir, Ali; Pekşen, Ceren; Kiremitçi, Abdurrahman; Doğan, Aydin

    2013-08-01

    Despite progress in surgical techniques, 1% to 2% of joint arthroplasties become complicated by infection. Coating implant surfaces with antimicrobial agents have been attempted to prevent initial bacterial adhesion to implants with varying success rates. We developed a silver ion-containing calcium phosphate-based ceramic nanopowder coating to provide antibacterial activity for orthopaedic implants. We asked whether titanium prostheses coated with this nanopowder would show resistance to bacterial colonization as compared with uncoated prostheses. We inserted titanium implants (uncoated [n = 9], hydroxyapatite-coated [n = 9], silver-coated [n = 9]) simulating knee prostheses into 27 rabbits' knees. Before implantation, 5 × 10(2) colony-forming units of Staphylococcus aureus were inoculated into the femoral canal. Radiology, microbiology, and histology findings were quantified at Week 6 to define the infection, microbiologically by increased rate of implant colonization/positive cultures, histologically by leukocyte infiltration, necrosis, foreign-body granuloma, and devitalized bone, and radiographically by periosteal reaction, osteolysis, or sequestrum formation. Swab samples taken from medullary canals and implants revealed a lower proportion of positive culture in silver-coated implants (one of nine) than in uncoated (eight of nine) or hydroxyapatite-coated (five of nine) implants. Silver-coated implants also had a lower rate of colonization. No cellular inflammation or foreign-body granuloma was observed around the silver-coated prostheses. Silver ion-doped ceramic nanopowder coating of titanium implants led to an increase in resistance to bacterial colonization compared to uncoated implants. Silver-coated orthopaedic implants may be useful for resistance to local infection but will require in vivo confirmation.

  16. Materials interaction tests to identify base and coating materials for an enhanced in-vessel core catcher design

    Energy Technology Data Exchange (ETDEWEB)

    Rempe, J.L.; Knudson, D.L.; Condie, K.G.; Swank, W.D. [Idaho National Engineering and Environmental Laboratory, Idaho Falls ID (United States); Cheung, F.B. [Pennsylvania State University, Department of Mechanical and Nuclear Engineering, University Park PA (United States); Suh, K.Y. [Seoul National University, Department of Nuclear Engineering, Seoul (Korea, Republic of); Kim, S.B. [Korea Atomic Energy Research Institute, Severe Accident Research Project, Taejon (Korea, Republic of)

    2004-07-01

    An enhanced in-vessel core catcher is being designed and evaluated, it must ensure In-Vessel Retention of core materials that may relocate under severe accident conditions in advanced reactors. To reduce cost and simplify manufacture and installation, this new core catcher design consists of several interlocking sections that are machined to fit together when inserted into the lower head. If needed, the core catcher can be manufactured with holes to accommodate lower head penetrations. Each section of the core catcher consists of two material layers with an option to add a third layer (if deemed necessary): a base material, which has the capability to support and contain the mass of core materials that may relocate during a severe accident; an insulating oxide coating material on top of the base material, which resists interactions with high-temperature core materials; and an optional coating on the bottom side of the base material to prevent any potential oxidation of the base material during the lifetime of the reactor. Initial evaluations suggest that a thermally-sprayed oxide material is the most promising candidate insulator coating for a core catcher. Tests suggest that 2 coatings can provide adequate protection to a stainless steel core catcher: -) a 500 {mu}m thick zirconium dioxide coating over a 100-200 {mu}m Inconel 718 bond coating, and -) a 500 {mu}m thick magnesium zirconate coating.

  17. Roll coated large area ITO- and vacuum-free all organic solar cells from diketopyrrolopyrrole based non-fullerene acceptors with molecular geometry effects

    DEFF Research Database (Denmark)

    Brandt, Rasmus Guldbaek; Zhang, Fei; Andersen, Thomas Rieks

    2016-01-01

    morphology, and photovoltaic performance of both spin-coated ITO based and roll coated large area, ITO- and vacuum-free organic solar cells (OSCs). For spin-coated devices based on P3HT as the donor polymer the solar cells gave power conversion efficiencies (PCEs) in the following order for (P3HT:PhDMe(DPP)2...

  18. Effect of thermal spray processing techniques on the microstructure and properties of Ni-based amorphous coatings

    International Nuclear Information System (INIS)

    Lee, S.M.; Moon, B.M.; Fleury, E.; Ahn, H.S.; Kim, D.H.; Kim, W.T.; Sordelet, D.J.

    2005-01-01

    Metallic amorphous materials have been widely developed thanks to the outstanding properties including high chemical stability, mechanical strength, and magnetic properties. However, with the exception of a few compositions, the limiting factor is the critical cooling rate for the formation of the amorphous phase. For many applications, it is only the contact surface properties that are important, thus the use, of coating techniques such as thermal sprayings has several attractive features. In this paper, we present the microstructure of Ni-based amorphous coatings prepared by laser cladding and vacuum plasma spraying. The utilization of plasma spraying to deposit atomized powder enabled the formation of fully amorphous coating, laser cladding resulted in mostly crystallized structures. Glass forming ability and wear properties of the coatings were discussed as a function of the coating microstructure. (orig.)

  19. Design of multi-layer anti-reflection coating for terrestrial solar panel ...

    Indian Academy of Sciences (India)

    2National Centre for Photovoltaic Research & Education, Department of Electrical Engineering,. Indian Institute of Technology, Bombay 400 076, India ..... [6] Rancourt J D 1996 Optical thin films: user handbook (USA: McGraw-Hill Publications).

  20. Broad Bandwidth Metamaterial Antireflection Coatings for Measurement of the Cosmic Microwave Background

    Data.gov (United States)

    National Aeronautics and Space Administration — The Cosmic Microwave Background (CMB) contains a number of faint signals that, if measured, could revolutionize our understandings of the Universe and fundamental...

  1. Layer-by-Layer-Assembled High-Performance Broadband Antireflection Coatings

    KAUST Repository

    Shimomura, Hiroomi; Gemici, Zekeriyya; Cohen, Robert E.; Rubner, Michael F.

    2010-01-01

    uniformity, thickness control, roughness control, mechanical durability, and incorporation of a diverse set of functional organic molecules into nanoparticle thin films are major challenges. We have used the electrostatic layer-by-layer assembly technique

  2. Novel epoxy-benzoxazine water-based emulsions with reactive benzoxazine surfactants for coatings

    Directory of Open Access Journals (Sweden)

    M. Krajnc

    2014-08-01

    Full Text Available Novel epoxy-benzoxazine emulsions designed for water-based coatings were prepared and investigated. Bisphenol A-based epoxy resins with molar weights of 340, 377 and 1750 g/mol along with epoxidized soybean oil were emulsified using mono- and bi-functional benzoxazine surfactants, which are able to react with epoxy resins at their cure temperature. The structure of synthesized surfactants carrying one or two polyether chains was confirmed using Fourier transform infrared spectroscopy, 1H nuclear magnetic resonance and differential scanning calorimetry. Stability of emulsions was verified by particle diameters measurements. Coatings, made directly from emulsions, were dried and cured at elevated temperature using 3,3'-dimetoxybenzidine as curing agent to ensure a highly cross-linked structure of thermosetting films. Curing process, thermal properties and hardness of cured films were investigated. It was found that benzoxazine molecules were well incorporated into the epoxy network upon curing, which ensures no void structure of cured copolymer and enhanced coating properties.

  3. Development of bioactive coatings based on γ-irradiated proteins to preserve strawberries

    International Nuclear Information System (INIS)

    Vu, K.D.; Hollingsworth, R.G.; Salmieri, S.; Takala, P.N.; Lacroix, M.

    2012-01-01

    Gamma irradiation was applied for creating cross-linked proteins to enhance the physicochemical properties of edible films made of calcium caseinate, whey protein isolate and glycerol. The characteristics of γ irradiated cross-linked proteins were analyzed by Fourier Transform Infrared spectroscopy. A second derivative spectra exhibited changes in band intensities that were correlated to an increase of β-sheet structure and a decrease of α-helix and unordered fractions of γ irradiated-cross-linked proteins as compared to the control without irradiation. Furthermore, on addition of methylcellulose to the irradiated protein matrix it was found that it has potential in enhancing the puncture strength and has no detrimental effect on water vapor permeability of protein based films. Finally, these film formulations were used as bioactive edible coatings containing natural antimicrobial agents (limonene and peppermint) to preserve the shelf life of fresh strawberries during storage. The bioactive coatings containing peppermint was found to be more efficient as preserving coatings than the formulations containing limonene. Irradiated proteins/methylcellulose/peppermint formulation had only 40% of decay at day 8 while it was 65% for the control. - Highlights: ► Crosslinked proteins and antimicrobials agents was able to preserve strawberries. ► Crosslinked protein structure was more ordered. ► Films based on crosslinked proteins and methylcellulose enhanced puncture strength.

  4. Fabrication of Aluminum-based Superhydrophobic Coating by Anodization and Research on Stability and Corrosion Resistance

    Directory of Open Access Journals (Sweden)

    ZHENG Shun-li

    2017-10-01

    Full Text Available Aluminum (Al can be easily contaminated or damaged after exposure in damp environments, which can adversely affect its aesthetic appearance and desired functionalities. To improve its corrosion resistance, a superhydrophobic coating was fabricated on Al by electrochemical anodization followed by modification with myristic acid. The surface morphology and chemical composition were characterized by using a field emission scanning electron microscope (FESEM with attached energy dispersive X-ray spectrum (EDS. The surface wettability, mechanical stability as well as corrosion resistance were also investigated by contact angle measuring system, sandblasting test and electrochemical measurements. The results show that the optimal Al-based superhydrophobic coating with a static water contact angle of (155.2±0.5° and a sliding angle of (3.5±1.3° is obtained at the anodization voltage of 20V. The corresponding corrosion current density (Icorr is reduced by 2 orders of magnitude and the corrosion potential (Ecorr shifts from -0.629V to -0.570V compared to the bare Al substrate, indicating excellent corrosion resistance. Besides, the as-prepared optimal Al-based superhydrophobic coating also suggests good mechanical stability.

  5. Deposition and Characterization of the Titanium-Based Coating by a Multi-Chamber Detonation Sprayer

    Directory of Open Access Journals (Sweden)

    Arseenko M.Yu.

    2015-01-01

    Full Text Available This work introduces some of the aspects of the deposition of titanium-based coating (80-120 μm thick on aluminium samples using a multi-chamber detonation sprayer (MCDS. The characteristic feature of MCDS is that the powder is accelerated by using combustion products that are formed in MCDS chambers and are converged before entering the nozzle, where they interact with the two-phase gas-powder cloud. The microstructures and properties of the coating were characterized with the use of scanning electronic microscopes (SEM, optical microscope (OM, X-ray Diffraction (XRD techniques, and Vickers hardness tester with a 50 g test load. Wear tests were carried out using a computer controlled pin-on-disc type tribometer. It was established that MCDS has provided the conditions for formation of a dense titanium-based coating with a porosity of less than 1.0%, microhardness 810±250 HV0.05 and a specific wear rate of 2.077∙10-4 mm3(m∙N-1.

  6. R\\&D results on a CsI-coated triple thick GEM-based photodetector

    CERN Document Server

    Martinengo, P; Paic, G; Paras, D M; Di Mauro, A; van Hoorne, J; Molnar, L; Peskov, V; Breskin, A

    2011-01-01

    The very high momentum particle identification detector proposed for the ALICE upgrade is a focusing RICH using a C(4)F(10) gaseous radiator. For the detection of Cherenkov photons, one of the options currently under investigation is to use a CsI-coated triple thick GEM with metallic or resistive electrodes. We will present results from the laboratory studies as well as preliminary results of beam tests of a RICH detector prototype consisting of a CaF(2) radiator coupled to a 10 x 10 cm(2) CsI-coated triple thick GEM equipped with a pad readout and GASSIPLEX-based front-end electronics. With such a prototype the detection of Cherenkov photons simultaneously with minimum ionizing particles has been achieved for the first time in a stable operation mode. (C) 2010 Elsevier B.V. All rights reserved.

  7. New Method to Identify Field Joint Coating Failures Based on MFL In-Line Inspection Signals

    Directory of Open Access Journals (Sweden)

    Lianshuang Dai

    2018-02-01

    Full Text Available Above ground indirect detections and random excavations that have applied the past years for buried long distance oil and gas pipelines can only identify some damaged coating locations. Hence, large number of field joint coating (FJC failures happen unconsciously until they lead to failures of the pipelines. Based on the analysis of magnetic flux leakage (MFL in-line inspection (ILI signals, combined with the statistical results of 414 excavations from two different pipeline sections, a new method to identify the failed FJC is established. Though it can only identify FJC failures when there are signs of corrosion on pipe body, it is much more efficient and cost-saving. The concluded identification rule still needs more validations and improvements to be more applicable and accuracy.

  8. Drying of water based foundry coatings: Innovative test, process design and optimization methods

    DEFF Research Database (Denmark)

    Di Muoio, Giovanni Luca; Johansen, Bjørn Budolph

    on real industrial cases. These tools have been developed in order to simulate and optimize the drying process and reduce drying time and power consumption as well as production process design time and cost of expensive drying equipment. Results show that test methods from other industries can be used...... capacity goals there is a need to understand how to design, control and optimize drying processes. The main focus of this project was on the critical parameters and properties to be controlled in production in order to achieve a stable and predictable drying process. We propose for each of these parameters...... of Denmark with the overall aim to optimize the drying process of water based foundry coatings. Drying of foundry coatings is a relatively new process in the foundry industry that followed the introduction of water as a solvent. In order to avoid moisture related quality problems and reach production...

  9. Improving the Sensitivity of Humidity Sensor Based on Mach-Zehnder Interferometer Coated with a Methylcellulose

    Directory of Open Access Journals (Sweden)

    Jun Huang

    2018-01-01

    Full Text Available A novel humidity sensor based on Mach-Zehnder interferometer (MZI with the single-mode fiber (SMF coated with methylcellulose (MC is proposed and experimentally demonstrated. The MZI consists of two waist enlarged structures. Such an all-fiber MZI incorporates an intermodal interference between the core mode and cladding modes. The MC is coated on the surface of the SMF. External humidity changes the refractive index of MC, causing the intensity changes of the interference pattern. The proposed sensor is linearly responsive to refractive humidity (RH within the range from 45% to 85% RH, with sensitivity of 0.094 dB/%RH. Moreover the insensitivity of the fiber to the temperature makes this structure more suitable for practical measurement.

  10. Recent Progress in Fabrication and Applications of Superhydrophobic Coating on Cellulose-Based Substrates

    Science.gov (United States)

    Liu, Hui; Gao, Shou-Wei; Cai, Jing-Sheng; He, Cheng-Lin; Mao, Jia-Jun; Zhu, Tian-Xue; Chen, Zhong; Huang, Jian-Ying; Meng, Kai; Zhang, Ke-Qin; Al-Deyab, Salem S.; Lai, Yue-Kun

    2016-01-01

    Multifuntional fabrics with special wettability have attracted a lot of interest in both fundamental research and industry applications over the last two decades. In this review, recent progress of various kinds of approaches and strategies to construct super-antiwetting coating on cellulose-based substrates (fabrics and paper) has been discussed in detail. We focus on the significant applications related to artificial superhydrophobic fabrics with special wettability and controllable adhesion, e.g., oil-water separation, self-cleaning, asymmetric/anisotropic wetting for microfluidic manipulation, air/liquid directional gating, and micro-template for patterning. In addition to the anti-wetting properties and promising applications, particular attention is paid to coating durability and other incorporated functionalities, e.g., air permeability, UV-shielding, photocatalytic self-cleaning, self-healing and patterned antiwetting properties. Finally, the existing difficulties and future prospects of this traditional and developing field are briefly proposed and discussed. PMID:28773253

  11. Study of vanadium-based chemical conversion coating on the corrosion resistance of magnesium alloy

    International Nuclear Information System (INIS)

    Yang, K.H.; Ger, M.D.; Hwu, W.H.; Sung, Y.; Liu, Y.C.

    2007-01-01

    In this study, magnesium alloy (AZ61) was immersed in vanadium containing bath with various conditions, such as the vanadium concentration, immersion time and bath temperature. The results indicate that increase of both vanadium concentration and immersion time produces a thicker conversion layer. However, when immersion time is too long, it will worsen the corrosion resistance due to the increasing of the crack density. The experimental parameter of bath temperature has no significant effect on corrosion resistance. Our results demonstrated that the better corrosion resistance coating can be obtained when the samples are submitted to an immersion in the conversion bath containing NaVO 3 with concentration of 30 g l -1 for 10 min at 80 deg. C. The presented conversion treatment has its potential to replace the chrome-based conversion coating treatment

  12. Functional possibilities of organosilicon coatings on the surface of CsI-based scintillators

    CERN Document Server

    Andryustchenko, L A; Goriletsky, V I; Zaslavsky, B G; Zosim, D I; Charkina, T A; Trefilova, L N; Renker, D; Ritt, S; Mzhavia, D A

    2002-01-01

    It has been shown that a thin film (15+-5 mu m) based on organosilicon coating applied to all surface of CsI and CsI(Tl) scintillators excluding the output window, can combine the following functions: (1) covering from atmospheric effects; (2) scintillation light convertor of luminescence towards the region of higher spectral sensitivity of the photoreceiver and (3) ancillary surface for performance of operations on changing the light collection coefficient without the risk to exceed limited size tolerations. Wavelength-shifting coating effect on radiation hardness of pure CsI is discussed. After irradiation a new absorption bands appear in the range 250-300 nm mainly. So, contrary to the 310 nm emission, the energy losses for converted light remain the same.

  13. Studies for improving and formulating of chitosan-based coatings by radiation treatment for fruit preservation

    International Nuclear Information System (INIS)

    Nguyen Duy Lam; Tran Bang Diep; Tran Minh Quynh; Le Thi Dinh; Nguyen Van Binh; Ho Minh Duc; Vo Van Thuan

    2003-01-01

    Presented are the investigations: effect of chitosan on fruit - spoiling microorganism and enhancement of antifungal activity by radiation treatment; improvement of antimicrobial activity of chitosan by its derivatives synthesis in combination with radiation treatment; dependence of chitosan antimicrobial activity on molecular weight and distribution of molecular weight; comparative study on the antifungal activity of chitosan of various origins tested in different conditions of radiation treatment and culture mediums; formulation of chitosan membranes and for their properties in mango coating; effectiveness of chitosan-based coatings on fresh fruit appearance and quality during storage; influence of irradiated chitosan on rice plant growing in media contaminated with salt and heavy metals; effect of chitosan solution varied in concentration and molecular weight on seed germination and seedling growth of groundnut, soybean and cabbage. (NHA)

  14. Minimizing scattering from antireflective surfaces replicated from low-aspect-ratio black silicon

    DEFF Research Database (Denmark)

    Christiansen, Alexander Bruun; Clausen, Jeppe; Mortensen, N. Asger

    2012-01-01

    The scattering properties of randomly structured antireflective black silicon polymer replica have been investigated. Using a two-step casting process, the structures can be replicated in Ormocomp on areas of up to 3 in. in diameter. Fourier analysis of scanning electron microscopy images...

  15. Omnidirectional luminescence enhancement of fluorescent SiC via pseudoperiodic antireflective subwavelength structures

    DEFF Research Database (Denmark)

    Ou, Yiyu; Jokubavicius, Valdas; Yakimova, Rositza

    2012-01-01

    In the present work, an approach of fabricating pseudoperiodic antireflective subwavelength structures (ARS) on fluorescent SiC by using self-assembled etch mask is demonstrated. By applying the pseudoperiodic (ARS), the average surface reflectance at 6° incidence over the spectral range of 390...

  16. An overview of the oxidation performance of silicide diffusion coatings for vanadium-based alloys for generation IV reactors

    International Nuclear Information System (INIS)

    Chaia, N.; Mathieu, S.; Cozzika, T.; Rouillard, F.; Desgranges, C.; Courouau, J.L.; Petitjean, C.; David, N.; Vilasi, M.

    2013-01-01

    Highlights: ► Diffusion barrier to oxygen were manufactured by pack cementation diffusion process. ► The use of CrSi 2 + Si and TiSi 2 + Si as masteralloys increased the quality of the coating. ► Thermodynamic stability (coatings/vanadium) was obtained at the operating temperature. ► MSi 2 coatings developed low growing oxide scale in air and at low oxygen pressure. ► Coatings presented high compatibility with liquid sodium ( 2 ) for 360 h. - Abstract: This study focuses on the development of new protective coatings for the vanadium-based alloy V-4Cr-4Ti. Halide-activated pack-cementation (HAPC) technique was used to develop V x Si y multilayered diffusive silicide coatings. The outer layers (coatings) were formed of VSi 2 doped with 27 at.% Cr or TiSi 2 . These compounds exhibited a very low oxidation rate at 650 °C, both in air and at a low oxygen pressure (He, 5 ppm O 2 ). The coatings formed mainly of MSi 2 were found to be insensitive to pesting and largely unreactive to liquid sodium ( 2 ) during a 360 h compatibility test at 550 °C.

  17. Slurry Erosion Performance of Ni-Al2O3 Based Thermal-Sprayed Coatings: Effect of Angle of Impingement

    Science.gov (United States)

    Grewal, H. S.; Agrawal, Anupam; Singh, H.; Shollock, B. A.

    2014-02-01

    In this paper, slurry erosion performance of high velocity flame-sprayed Ni-Al2O3 based coatings was evaluated. The coatings were deposited on a hydroturbine steel (CA6NM) by varying the content of Al2O3 in Ni. Using jet-type test rig, erosion behavior of coatings and bare steel was evaluated at different impingement angles. Detailed investigation of the surface morphology of the eroded specimens was undertaken using SEM/EDS to identify potential erosion mechanism. A parameter named "erosion mechanism identifier" (ξ) was used to predict the mode of erosion. It was observed that the coating prepared using 40 wt.% of Al2O3 showed a highest resistance to erosion. This coating enhanced the erosion resistance of the steel by 2 to 4 times. Spalling in the form of splats and chunks of material (formed by interlinking of cracks) along with fracture of Al2O3 splats were identified as primary mechanisms responsible for the loss of coating material. The erosion mechanism of coatings and bare steel predicted by ξ was in good agreement with that observed experimentally. Among different parameters,, a function of fracture toughness ( K IC) and hardness ( H) showed excellent correlation with erosion resistance of coatings at both the impingement angles.

  18. The adhesion performance of epoxy coating on AA6063 treated in Ti/Zr/V based solution

    Science.gov (United States)

    Zhu, Wen; Li, Wenfang; Mu, Songlin; Yang, Yunyu; Zuo, Xi

    2016-10-01

    An environment-friendly titanium/zirconium/vanadium-based (Ti/Zr/V) conversion coating was prepared on aluminum alloy 6063 (AA6063). The epoxy powder coatings were applied on the AA6063 samples with/without Ti/Zr/V conversion coatings via electrostatic spraying. The morphology and composition of the conversion coating were studied by scanning electron microscope (SEM) and X-ray photoelectron spectroscopy (XPS), respectively. The surface free energy components of AA6063 samples were measured by a static contact angle measuring device with Owens method. The adhesion properties of the epoxy coating on AA6063 treated with different conversion times were evaluated using a pull-off tester. The Ti/Zr/V conversion coating was mainly composed of metal oxide (TiO2, ZrO2, V2O5, Al2O3, etc.), metal fluoride (ZrF4, AlF3, etc.) and metal organic complex. The formation time of this conversion coating was reduced to 50 s. After such surface treatment, the samples' surface roughness was increased and the contact angle with water was decreased. Both the surface free energy and the work of adhesion were increased. The adhesion strength between the epoxy coating and AA6063 was enhanced significantly.

  19. Lubricating Properties of Ceramic-Bonded Calcium Fluoride Coatings on Nickel-Base Alloys from 75 to 1900 deg F

    Science.gov (United States)

    Sliney, Harold E.

    1962-01-01

    The endurance life and the friction coefficient of ceramic-bonded calcium fluoride (CaF2) coatings on nickel-base alloys were determined at temperatures from 75 F to 1900 F. The specimen configuration consisted of a hemispherical rider (3/16-in. rad.) sliding against the flat surface of a rotating disk. Increasing the ambient temperature (up to 1500 F) or the sliding velocity generally reduced the friction coefficient and improved coating life. Base-metal selection was critical above 1500 F. For instance, cast Inconel sliding against coated Inconel X was lubricated effectively to 1500 F, but at 1600 F severe blistering of the coatings occurred. However, good lubrication and adherence were obtained for Rene 41 sliding against coated Rene 41 at temperatures up to 1900 F; no blisters developed, coating wear life was fairly good, and the rider wear rate was significantly lower than for the unlubricated metals. Friction coefficients were 0.12 at 1500 F, 0.15 at 1700 F, and 0.17 at 1800 F and 1900 F. Because of its ready availability, Inconel X appears to be the preferred substrate alloy for applications in which the temperature does not exceed 1500 F. Rene 41 would have to be used in applications involving higher temperatures. Improved coating life was derived by either preoxidizing the substrate metals prior to the coating application or by applying a very thin (less than 0.0002 in.) burnished and sintered overlay to the surface of the coating. Preoxidation did not affect the friction coefficient. The overlay generally resulted in a higher friction coefficient than that obtained without the overlay. The combination of both modifications resulted in longer coating life and in friction coefficients intermediate between those obtained with either modification alone.

  20. Characterization of the corrosion protection mechanism of cerium-based conversion coatings on high strength aluminum alloys

    Science.gov (United States)

    Pinc, William Ross

    The aim of the work presented in this dissertation is to investigate the corrosion protection mechanism of cerium-based conversion coatings (CeCCs) used in the corrosion protection of high strength aluminum alloys. The corrosion resistance of CeCCs involves two general mechanisms; barrier and active. The barrier protection mechanism was influenced by processing parameters, specifically surface preparation, post-treatment, and the use of gelatin. Post-treatment and the addition of gelatin to the coating solution resulted in fewer cracks and transformation of the coating to CePO4, which increased the corrosion resistance by improving the barrier aspect of CeCCs. CeCCs were found to best act as barriers when crack size was limited and CePO4 was present in the coating. CeCCs were found to protect areas of the substrate that were exposed in the coating, indicating that the coatings were more than simple barriers. CeCCs contained large cracks, underneath which subsurface crevices were connected to the surface by the cracks. Despite the observation that no cerium was present in crevices, coatings with crevices exhibited significant corrosion protection. The impedance of post-treated coatings with crevices increased during salt spray exposure. The increase in impedance was associated with the formation of protective oxides / hydroxides; however, crevice-free coatings also exhibited active protection leading to the conclusion that the formation of interfacial layers between the CeCC and the substrate also contributed to the active protection. Based on the overall results of the study, the optimal corrosion protection of CeCCs occurred when processing conditions produced coatings with morphologies and compositions that facilitated both the barrier and active protection mechanisms.