WorldWideScience

Sample records for aluminum strand coating

  1. Aluminum strand coating for increasing the interstrand contact resistance in Rutherford type superconducting cables

    CERN Document Server

    Scheuerlein, C; Verweij, A; Bonasia, A; Oberli, L; Taborelli, M; Richter, R

    2009-01-01

    The interstrand contact resistance (Rc) in Rutherford type cables for fast cycling superconducting magnets must be sufficiently high in order to limit eddy current losses. The required value for Rc depends on the cable and magnet geometries and on the foreseen cycling rate, but is typically of the order of one mW. Such values can be reached with a dedicated strand coating or with a resistive internal cable barrier. As a possible candidate Al strand coatings have been tested. For a Rutherford type inner conductor cable of the Large Hadron Collider (LHC) made of Al coated strands Rc values higher than 500 Omega are achieved. The native Al2O3 oxide layer formed at ambient temperature in air is sufficient to reach this high contact resistance. A 6 h-200 °C oxidation heat treatment in air with 100% relative humidity further increases Rc to values above 600 μOmega . Due to the high thermal and mechanical stability of Al2O3 only a relatively moderate Rc drop of about 40 % is obtained during a 190 °C heat treatmen...

  2. Aluminum phosphate coatings

    Science.gov (United States)

    Sambasivan, Sankar; Steiner, Kimberly A.; Rangan, Krishnaswamy K.

    2007-12-25

    Aluminophosphate compounds and compositions as can be used for substrate or composite films and coating to provide or enhance, without limitation, planarization, anti-biofouling and/or anti-microbial properties.

  3. Composite hydrophilic coating for conditioner aluminum fins

    Institute of Scientific and Technical Information of China (English)

    1999-01-01

    To solve the so-called "white rust" and 'water bridge" problems of the aluminum fins for heat exchanger of automobile air conditioner, aimed at nationalizing the art of hydrophilic coating technology, the choice of coating forming and curing materials was investigated. By measuring the water contact angle, SEM surface scanning and ingredients analysis of the coating, optimal parameters and composition are acquired. The coating forming mechanisms of the composition was also expatiated. The coating obtained has good hydrophilic and other properties.

  4. Absorptive coating for aluminum solar panels

    Science.gov (United States)

    Desmet, D.; Jason, A.; Parr, A.

    1979-01-01

    Method for coating forming coating of copper oxide from copper component of sheet aluminum/copper alloy provides strong durable solar heat collector panels. Copper oxide coating has solar absorption characteristics similar to black chrome and is much simpler and less costly to produce.

  5. Electrically conductive anodized aluminum coatings

    Science.gov (United States)

    Alwitt, Robert S. (Inventor); Liu, Yanming (Inventor)

    2001-01-01

    A process for producing anodized aluminum with enhanced electrical conductivity, comprising anodic oxidation of aluminum alloy substrate, electrolytic deposition of a small amount of metal into the pores of the anodized aluminum, and electrolytic anodic deposition of an electrically conductive oxide, including manganese dioxide, into the pores containing the metal deposit; and the product produced by the process.

  6. Low absorptance porcelain-on-aluminum coating

    Science.gov (United States)

    Leggett, H.

    1979-01-01

    Porcelain thermal-control coating for aluminum sheet and foil has solar absorptance of 0.22. Specially formulated coating absorptance is highly stable, changing only 0.03 after 1,000 hours of exposure to simulated sunlight and can be applied by standard commercial methods.

  7. Molybdate Coatings for Protecting Aluminum Against Corrosion

    Science.gov (United States)

    Calle, Luz Marina; MacDowell, Louis G.

    2005-01-01

    Conversion coatings that comprise mixtures of molybdates and several additives have been subjected to a variety of tests to evaluate their effectiveness in protecting aluminum and alloys of aluminum against corrosion. Molybdate conversion coatings are under consideration as replacements for chromate conversion coatings, which have been used for more than 70 years. The chromate coatings are highly effective in protecting aluminum and its alloys against corrosion but are also toxic and carcinogenic. Hexavalent molybdenum and, hence, molybdates containing hexavalent molybdenum, have received attention recently as replacements for chromates because molybdates mimic chromates in a variety of applications but exhibit significantly lower toxicity. The tests were performed on six proprietary formulations of molybdate conversion coatings, denoted formulations A through F, on panels of aluminum alloy 2024-T3. A bare alloy panel was also included in the tests. The tests included electrochemical impedance spectroscopy (EIS), measurements of corrosion potentials, scanning electron microscopy (SEM) with energy-dispersive spectroscopy (EDS), and x-ray photoelectron spectroscopy (XPS).

  8. Protective Coatings for Aluminum Torpedoes

    Science.gov (United States)

    1983-06-01

    dhesion test, the entire coating sys- tea was removed, leaving the substrate exposed. During the impact tests, the 37 coating debonded within the...M tree ot detects in mawnai or dccrqva~e Weyesi aoicti cr Wi15 ryafsX-_ oa ifani w Aobgaon -rlefl CrS~ t1 hi~~~~~~~~ cadsoie.xrn a gab on srd... Eczema , rash Eye contact: Fodwith stemof water Inhalation Fresh Air Ingestion Call Physician for advice. DO NOT induce vomiting Skin contact Wash

  9. Anodization process produces opaque, reflective coatings on aluminum

    Science.gov (United States)

    1965-01-01

    Opaque, reflective coatings are produced on aluminum articles by an anodizing process wherein the anodizing bath contains an aqueous dispersion of finely divided insoluble inorganic compounds. These particles appear as uniformly distributed occlusions in the anodic deposit on the aluminum.

  10. Preparation and characterization of energetic materials coated superfine aluminum particles

    Science.gov (United States)

    Liu, Songsong; Ye, Mingquan; Han, Aijun; Chen, Xin

    2014-01-01

    This work is devoted to protect the activity of aluminum in solid rocket propellants by means of solvent/non-solvent method in which nitrocellulose (NC) and Double-11 (shortened form of double-base gun propellant, model 11) have been used as coating materials. Scanning electron microscopy (SEM) and transmission electron microscopy (TEM) were employed to characterize the morphology of coated Al particles. Other characterization data of coated and uncoated Al particles, such as infrared absorption spectrum, laser particle size analysis and the active aluminum content were also studied. The thermal behavior of pure and coated aluminum samples have also been studied by simultaneous thermogravimetry-differential thermal analysis (TG-DTA) and differential scanning calorimetry (DSC). The results indicated that: superfine aluminum particles could be effectively coated with nitrocellulose and Double-11 through a solvent/non-solvent method. The energetic composite particles have core-shell structures and the thickness of the coating film is about 20-50 nm. The active aluminum content of different coated samples was measured by means of oxidation-reduction titration method. The results showed that after being stored in room temperature and under 50% humidity condition for about 4months the active aluminum content of coated Al particles decreased from 99.8 to 95.8% (NC coating) and 99.2% (Double-11 coating) respectively. Double-11 coating layer had a much better protective effect. The TG-DTA and DSC results showed that the energy amount and energy release rate of NC coated and Double-11 coated Al particles were larger than those of the raw Al particles. Double-11 coated Al particles have more significant catalytic effect on the thermal decomposition characters of AP than that of NC coated Al particles. These features accorded with the energy release characteristics of solid propellant.

  11. Preparation and characterization of energetic materials coated superfine aluminum particles

    Energy Technology Data Exchange (ETDEWEB)

    Liu, Songsong; Ye, Mingquan, E-mail: liusong8366@gmail.com; Han, Aijun; Chen, Xin

    2014-01-01

    This work is devoted to protect the activity of aluminum in solid rocket propellants by means of solvent/non-solvent method in which nitrocellulose (NC) and Double-11 (shortened form of double-base gun propellant, model 11) have been used as coating materials. Scanning electron microscopy (SEM) and transmission electron microscopy (TEM) were employed to characterize the morphology of coated Al particles. Other characterization data of coated and uncoated Al particles, such as infrared absorption spectrum, laser particle size analysis and the active aluminum content were also studied. The thermal behavior of pure and coated aluminum samples have also been studied by simultaneous thermogravimetry–differential thermal analysis (TG–DTA) and differential scanning calorimetry (DSC). The results indicated that: superfine aluminum particles could be effectively coated with nitrocellulose and Double-11 through a solvent/non-solvent method. The energetic composite particles have core-shell structures and the thickness of the coating film is about 20–50 nm. The active aluminum content of different coated samples was measured by means of oxidation–reduction titration method. The results showed that after being stored in room temperature and under 50% humidity condition for about 4months the active aluminum content of coated Al particles decreased from 99.8 to 95.8% (NC coating) and 99.2% (Double-11 coating) respectively. Double-11 coating layer had a much better protective effect. The TG–DTA and DSC results showed that the energy amount and energy release rate of NC coated and Double-11 coated Al particles were larger than those of the raw Al particles. Double-11 coated Al particles have more significant catalytic effect on the thermal decomposition characters of AP than that of NC coated Al particles. These features accorded with the energy release characteristics of solid propellant.

  12. Comments on process of duplex coatings on aluminum alloys

    Institute of Scientific and Technical Information of China (English)

    Samir H.A.; QIAN Han-cheng(钱翰城); XIA Bo-cai(夏伯才); WU Shi-ming(吴仕明)

    2004-01-01

    Despite the great achievements made in improvement of wear resistance properties of aluminum alloys,their applications in heavy surface load-bearing are limited. Single coating is insufficient to produce the desired combination of surface properties. These problems can be solved through the duplex coatings. The aim of the present study is to overview the research advances on processes of duplex coatings on aluminum alloys combined with micro plasma oxidation process and with other modern processes such as physical vapour deposition and plasma assisted chemical vapour deposition and also to evaluate the performance of micro plasma oxidation coatings in improving the load-bearing, friction and wear resistance properties of aluminum alloys in comparison with other coatings. Wherein, a more detailed presentation of the processes and their performances and disadvantages are given as well.

  13. Strand Burner Results of AFP-001 Propellant with Inert Coating for Temperature Compensation

    Science.gov (United States)

    2015-10-01

    ARL-MR-0907 ● OCT 2015 US Army Research Laboratory Strand Burner Results of AFP -001 Propellant with Inert Coating for Temperature...Laboratory Strand Burner Results of AFP -001 Propellant with Inert Coating for Temperature Compensation by John J Ritter and Anthony Canami...COVERED (From - To) February 2015 4. TITLE AND SUBTITLE Strand Burner Results of AFP -001 Propellant with Inert Coating for Temperature Compensation

  14. Stability of FDTS monolayer coating on aluminum injection molding tools

    DEFF Research Database (Denmark)

    Cech, Jiri; Taboryski, Rafael J.

    2012-01-01

    The injection molding industry often employs prototype molds and mold inserts from melt spun (rapid solidification processing [1,2]) aluminum, especially for applications in optics [3,4], photonics [5] and microfludics. Prototypes are also used for verification of mold filling. The use of aluminum...... tools has reduced lead time (days instead of weeks) and manufacturing cost (30% of conventional mold). Moreover, for aluminum, a surface roughness (RMS) below 5 nm can be obtained with diamond machining [3,4,6]. Conventional mold coatings add cost and complexity, and coatings with thicknesses of a few...

  15. Aluminum and aluminum/silicon coatings on ferritic steels by CVD-FBR technology

    Energy Technology Data Exchange (ETDEWEB)

    Perez, F.J. [Grupo de Investigacion de Ingenieria de Superficies, Departamento de Ciencia de los Materiales, Facultad de Ciencias Quimicas, Universidad Complutense de Madrid, 28040 Madrid (Spain)]. E-mail: fjperez@quim.ucm.es; Hierro, M.P. [Grupo de Investigacion de Ingenieria de Superficies, Departamento de Ciencia de los Materiales, Facultad de Ciencias Quimicas, Universidad Complutense de Madrid, 28040 Madrid (Spain); Trilleros, J.A. [Grupo de Investigacion de Ingenieria de Superficies, Departamento de Ciencia de los Materiales, Facultad de Ciencias Quimicas, Universidad Complutense de Madrid, 28040 Madrid (Spain); Carpintero, M.C. [Grupo de Investigacion de Ingenieria de Superficies, Departamento de Ciencia de los Materiales, Facultad de Ciencias Quimicas, Universidad Complutense de Madrid, 28040 Madrid (Spain); Sanchez, L. [Grupo de Investigacion de Ingenieria de Superficies, Departamento de Ciencia de los Materiales, Facultad de Ciencias Quimicas, Universidad Complutense de Madrid, 28040 Madrid (Spain); Bolivar, F.J. [Grupo de Investigacion de Ingenieria de Superficies, Departamento de Ciencia de los Materiales, Facultad de Ciencias Quimicas, Universidad Complutense de Madrid, 28040 Madrid (Spain)

    2006-05-10

    The use of chemical vapor deposition by fluidized bed reactors (CVD-FBR) offers some advantages in comparison to other coating techniques such as pack cementation, because it allows coating deposition at lower temperatures than pack cementation and at atmospheric pressure without affecting the mechanical properties of material due to heat treatments of the bulk during coating process. Aluminum and aluminum/silicon coatings have been obtained on two different ferritics steels (P-91 and P-92). The coatings were analyzed using several techniques like SEM/EDX and XRD. The results indicated that both coatings were form by Fe{sub 2}Al{sub 5} intermetallic compound, and in the co-deposition the Si was incorporated to the Fe{sub 2}Al{sub 5} structure in small amounts.

  16. Stability of FDTS monolayer coating on aluminum injection molding tools

    Energy Technology Data Exchange (ETDEWEB)

    Cech, Jiri [Department of Micro- and Nanotechnology, Technical University of Denmark, DTU Nanotech, Building 345E, DK-2800 Kongens Lyngby (Denmark); Taboryski, Rafael, E-mail: rafael.taboryski@nanotech.dtu.dk [Department of Micro- and Nanotechnology, Technical University of Denmark, DTU Nanotech, Building 345E, DK-2800 Kongens Lyngby (Denmark)

    2012-10-15

    Highlights: Black-Right-Pointing-Pointer We present novel and highly useful results on FDTS monolayer coating of aluminum. Black-Right-Pointing-Pointer The coating is particularly applicable for coating of prototyping injection molding tools, which often are made of Al. Black-Right-Pointing-Pointer We have demonstrated that the coating prevails in injection molding conditions and that the coating will prevent wear of the tools. - Abstract: We have characterized perfluorodecyltrichlorosilane (FDTS) molecular coating of aluminum molds for polymer replication via injection molding (IM). X-ray photoelectron spectroscopy (XPS) data, sessile drop contact angles with multiple fluids, surface energies and roughness data have been collected. Samples have been characterized immediately after coating, after more than 500 IM cycles to test durability, and after 7 months to test temporal stability. The coating was deposited in an affordable process, involving near room temperature gas phase reactions. XPS shows detectable fluorine presence on both freshly coated samples as well as on post-IM samples with estimated 30 at.% on freshly coated and 28 at.% on post-IM samples with more than 500 IM cycles with polystyrene (PS) and ABS polymer.

  17. Solar selective black nickel-cobalt coatings on aluminum alloys

    Energy Technology Data Exchange (ETDEWEB)

    Shashikala, A.R.; Sharma, A.K.; Bhandari, D.R. [Thermal System Group, ISRO Satellite Centre, Bangalore 560 017 (India)

    2007-04-16

    Solar selective black nickel-cobalt plating on pre cleaned aluminum alloy substrates with nickel undercoat were investigated. Process optimization was carried out by the hull cell experiments investigating the influence of operating variables on the optical selectivity of the coating. The coatings were characterized with scanning electron microscope, X-ray diffraction, energy dispersive X-ray spectroscopic and polarization studies. Evaluation of the coatings was carried out by adhesion, measurement of coating thickness and optical properties, humidity, thermal cycling, thermo-vacuum performance and thermal stability tests. (author)

  18. MODELING AND EXPERIMENTAL RESEARCH OF FOUR-STRAND LOW-FREQUENCY ELECTROMAGNETIC CASTING ALUMINUM ALLOY

    Institute of Scientific and Technical Information of China (English)

    J.C. Li; B.F. Wang; J.Z. Cui

    2007-01-01

    With the aid of ANSYS software, the effect of different mould external part materials on magnetic flux density in the aluminum melt and magnetic field interaction of four coils applied with same currents were investigated. Calculating results showed that magnetic flux density in the aluminum melt was greatly improved and the magnetic field interaction among different coils was decreased when external part of mould is made of soft magnetic material. Based on the finding, a four-strand low-frequency electromagnetic casting 6063 aluminum alloy experiment was carried out in the laboratory. The experiment showed that the surface of the billet was smooth and had no exudations and cold shuts, the as-cast microstructures were fine, uniform, equiaxed, net-globular or globular under low-frequency electromagnetic field. The microstructure becomes finer with increased current value.

  19. Chemicals: UV-curable coating for aluminum can production

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    1999-09-29

    Fact sheet on curing aluminum can coatings written for the NICE3 Program. Coors Brewing Company has been using ultraviolet (UV) light curing technology on its aluminum beverage cans for 25 years. The company is now looking to share its cost-saving technology with other aluminum can producers. Traditional curing methods for creating external decorations on cans rely on convective-heat ovens to cure ink and over-varnish coatings. These thermal-curing methods require large amounts of energy and money, and can have unintended environmental impacts. Coors' technique uses coating materials that cure when exposed to UV light, thereby eliminating the expensive heat treatments used by conventional coating methods. Additionally, the UV-coating process creates much lower emissions and a smaller pollution waste stream than rival thermal processes because it requires much less solvent than thermal processes. This technology can be used not only in the aluminum can industry, but in the automotive, airline, wood, paper, and plastics industries, as well.

  20. Methods for both coating a substrate with aluminum oxide and infusing the substrate with elemental aluminum

    Energy Technology Data Exchange (ETDEWEB)

    Choi, Jung-Pyung; Weil, Kenneth Scott

    2016-11-01

    Methods of aluminizing the surface of a metal substrate. The methods of the present invention do not require establishment of a vacuum or a reducing atmosphere, as is typically necessary. Accordingly, aluminization can occur in the presence of oxygen, which greatly simplifies and reduces processing costs by allowing deposition of the aluminum coating to be performed, for example, in air. Embodiments of the present invention can be characterized by applying a slurry that includes a binder and powder granules containing aluminum to the metal substrate surface. Then, in a combined step, a portion of the aluminum is diffused into the substrate and a portion of the aluminum is oxidized by heating the slurry to a temperature greater than the melting point of the aluminum in an oxygen-containing atmosphere.

  1. Control of contact resistance by strand surface coating in 36-strand NbTi CICCs

    NARCIS (Netherlands)

    Nijhuis, Arend; Kate, ten Herman H.J.; Duchateau, Jean-Luc; Decool, Patrick

    2001-01-01

    The stability and AC loss of NbTi cable-in-conduit conductors (CICCs) is largely determined by the interstrand contact resistance (Rc). Rc is predominantly established by the strand surface properties. Five 36-strand CICCs, fully identical except for the plating of the strand surface or the presence

  2. Conversion Coatings for Aluminum Alloys by Chemical Vapor Deposition Mechanisms

    Science.gov (United States)

    Reye, John T.; McFadden, Lisa S.; Gatica, Jorge E.; Morales, Wilfredo

    2004-01-01

    With the rise of environmental awareness and the renewed importance of environmentally friendly processes, the United States Environmental Protection Agency has targeted surface pre-treatment processes based on chromates. Indeed, this process has been subject to regulations under the Clean Water Act as well as other environmental initiatives, and there is today a marked movement to phase the process out in the near future. Therefore, there is a clear need for new advances in coating technology that could provide practical options for replacing present industrial practices. Depending on the final application, such coatings might be required to be resistant to corrosion, act as chemically resistant coatings, or both. This research examined a chemical vapor deposition (CVD) mechanism to deposit uniform conversion coatings onto aluminum alloy substrates. Robust protocols based on solutions of aryl phosphate ester and multi-oxide conversion coating (submicron) films were successfully grown onto the aluminum alloy samples. These films were characterized by X-ray Photoelectron Spectroscopy (XPS). Preliminary results indicate the potential of this technology to replace aqueous-based chromate processes.

  3. Workshop on effects of chromium coating on Nb{sub 3}Sn superconductor strand: Proceedings

    Energy Technology Data Exchange (ETDEWEB)

    1994-04-12

    This report discusses the following topics: Chromium coating on superconductor strand -- an overview; technology of chromium plating; comparison of wires plated by different platers; search for chromium in copper; strand manufactures` presentations; chromium plating at the Lawrence Livermore National Laboratory; a first look at a chromium plating process development project tailored for T.P.X. and I.T.E.R. strand; and influence of chromium diffusion and related phenomena on the reference ratios of bare and chromium plated Nb{sub 3}Sn strand.

  4. Effects of Forged Stock and Pure Aluminum Coating on Cryogenic Performance of Heat Treated Aluminum Mirrors

    Science.gov (United States)

    Toland, Ronald; Ohl, Raymond G.; Barthelmy, Michael P.; Zewari, S. Wahid; Greenhouse, Matthew A.; MacKenty, John W.

    2003-01-01

    In spite of its baseline mechanical stress relief, aluminum 6061-T651 harbors some residual stress that may relieve and distort mirror figure to unacceptable levels at cryogenic operating temperatures unless relieved during fabrication. Cryogenic instruments using aluminum mirrors for both ground-based and space IR astronomy have employed a variety of heat treatment formulae, with mixed results. We present the results of an on-going test program designed to empirically determine the effects of different stress relief procedures for aluminum mirrors. Earlier test results identified a preferred heat treatment for flat and spherical mirrors diamond turned from blanks cut out of Al6061-T651 plate stock. Further tests have been performed on mirrors from forged stock and one set from plate stock coated with Alumiplate(TM) aluminum coating to measure the effect of these variables on cryogenic performance. The mirrors are tested for figure error and radius of curvature at room temperature and at 80 K for three thermal cycles. We correlate the results of our optical testing with heat treatment and metallographic data.

  5. Activation energies of grain growth mechanisms in aluminum coatings

    Energy Technology Data Exchange (ETDEWEB)

    Jankowski, Alan [Lawrence Livermore National Laboratory, Chemistry and Materials Science, CA (United States)]. E-mail: jankowski1@11nl.gov; Ferreira, James [Lawrence Livermore National Laboratory, Chemistry and Materials Science, CA (United States); Hayes, Jeffrey [Lawrence Livermore National Laboratory, Mechanical Engineering, Livermore, CA 94551-9900 (United States)

    2005-11-22

    To produce a specific grain size in metallic coatings requires precise control of the time at temperature during the deposition process. Aluminum coatings are deposited using electron-beam evaporation onto heated substrate surfaces of both mica and lithium flouride. The grain size of the coating is determined upon examination of the microstructure in plan view and cross-section. Ideal grain growth is observed over the entire experimental range of temperature examined from 413 to 843 K. A transition in the activation energy for grain growth from 0.87 to 2.04 eV atom{sup -1} is observed as the temperature increases from < 526 K to > 588 K. The transition is indicative of the dominant mechanism for grain growth shifting with increasing temperature from grain boundary to lattice diffusion.

  6. A perspective of microplasma oxidation (MPO) and vapor deposition coatings in surface engineering of aluminum alloys

    Institute of Scientific and Technical Information of China (English)

    AWAD Samir Hamid; QIAN Han-cheng

    2004-01-01

    Over the past years, great achievements have been made in the development of coating technologies for surface improvement of aluminum alloys. Despite these achievements, the role in the market strongly depends on the ability of surface coating technology under technical and economic considerations to meet the increased demands for heavy tribological applications of aluminum alloys. Microplasma oxidation (MPO) technology has recently been studied as a novel and effective means to provide thick and hard ceramic coating with improved properties such as excellent load-bearing and wear resistance properties on aluminum alloys. The present work covers the evaluation of the performances of current single and duplex coatings combining MPO, physical vapor deposition (PVD), and plasma assisted chemical vapor deposition (PACVD) coatings on aluminum alloys. It suggests that the MPO coating is a promising candidate for design engineers to apply aluminum alloys to heavy load-bearing applications. The prospective future for the research on MPO coatings is introduced as well.

  7. Studies on Tribological Behavior of Aluminum Nitride-Coated Steel

    Science.gov (United States)

    Ionescu, G. C.; Nae, I.; Ripeanu, R. G.; Dinita, A.; Stan, G.

    2017-02-01

    The new opportunities introduced by the large development of the IoT (internet of things) are increasing the demand for sensors to be located as close as possible to the supervised process. The Aluminum Nitride (AIN) is one of the most promising materials for sensors due to its piezoelectric, excellent mechanical properties, chemical inertness and high melting point. Due to these material properties, the AlN sensors are suitable to operate in high temperature and harsh environment conditions and therefore are very promising to be employed in industrial applications. In this article are presented the studies conducted on several Aluminum Nitride-Coated Steel structures with the goal of producing sensors embedded in the ball bearings, bearings and other mobile parts of machine tools. The experiments were conducted on simple coatings structures without lubricating materials and the obtained results are promising, demonstrating that, with some limitations the AIN could be used in such applications. This paper was accepted for publication in Proceedings after double peer reviewing process but was not presented at the Conference ROTRIB’16

  8. Cerium oxide as conversion coating for the corrosion protection of aluminum

    Directory of Open Access Journals (Sweden)

    JELENA GULICOVSKI

    2013-11-01

    Full Text Available CeO2 coatings were formed on the aluminum after Al surface preparation, by dripping the ceria sol, previously prepared by forced hydrolysis of Ce(NO34. The anticorrosive properties of ceria coatings were investigated by the electrochemical impedance spectroscopy (EIS during the exposure to 0.03 % NaCl. The morphology of the coatings was examined by the scanning electron microscopy (SEM. EIS data indicated considerably larger corrosion resistance of CeO2-coated aluminum than for bare Al. The corrosion processes on Al below CeO2 coating are subjected to more pronounced diffusion limitations in comparison to the processes below passive aluminum oxide film, as the consequence of the formation of highly compact protective coating. The results show that the deposition of ceria coatings is an effective way to improve corrosion resistance for aluminum.

  9. 40 CFR 63.5752 - How do I calculate the organic HAP content of aluminum recreational boat surface coatings?

    Science.gov (United States)

    2010-07-01

    ... the organic HAP content of aluminum recreational boat surface coatings? (a) Use equation 1 of this... 12 months. ER22AU01.017 Where: HAPSC = weighted-average organic HAP content for all aluminum coating materials, kilograms of organic HAP per liter of coating solids. m = number of different aluminum...

  10. Synthesis and characterization of aluminum particles coated with uniform silica shell

    Institute of Scientific and Technical Information of China (English)

    CHENG Zhi-peng; YANG Yi; LI Feng-sheng; PAN Zhen-hua

    2008-01-01

    The silica coated aluminum composite particles were prepared by hydrolysis-condensation polymerization of tetraethylorthosilicate(TEOS) on the surface of aluminum particle. The structure, morphology, and properties of the silica coated aluminum were studied. The peaks of Si-O-Si are presented in the Fourier transform infrared (FT-IR) spectrum of the composite particles. The thickness of the silica shell is about 80 nm according to the results of transmission electron microscopy(TEM) and laser particle size analysis, while the mean diameter of the aluminum particle is 7.13 μm. The mass fraction of silica in the sample was determined by fluorescent X-ray spectrometry(XRF). Result of the thermogravimetric analysis(TGA) indicates that thermal stability of silica coated aluminum particles is better than that of pure aluminum particles at low temperature while more reactive at high temperature.

  11. Preparation of Chromium Oxide Coatings on Aluminum Borate Whiskers by a Hydrothermal Deposition Process

    Institute of Scientific and Technical Information of China (English)

    2002-01-01

    Aluminum borate whiskers (9Al2O32B2O3) can be used to reinforce aluminum alloys to produce light and strong composites. However, the adverse interfacial reactions between the whiskers and the aluminum alloys inhibit their practical uses; therefore, a protective coating is needed on whiskers. In this work, aluminum borate whiskers were coated with chromium-coating deposits in a hydrothermal solution containing CrCl3, Na2C4H4O6, NaPH2O2, and H3BO3. The presence of the impurity P in the hydrothermal deposits can be avoided by reducing the amount of NaPH2O2 in the coating solution. Thermodynamic analysis was used to discuss the behavior of ions in the coating process. The subsequent heating of the hydrothermal products in air at 800 ℃ yielded smooth Cr2O3 films with a thickness of 0.060.07 μm.

  12. Electrochemical Oscillations during Cathodic Polarization Process of Aluminum Covered with Talc Coating

    Institute of Scientific and Technical Information of China (English)

    2000-01-01

    Talc coatings were produced with chemical method on the surface of pure aluminum. The characteristics of cathodic polarization in a 3.5% NaCl solution have been studied through the observation of the‘current oscillations' phenomenon.

  13. WAYS TO IMPROVE SEDIMENTATION STABILITY OF RELEASE COATING FOR DIE CASTING OF ALUMI-NUM ALLOYS

    Directory of Open Access Journals (Sweden)

    A. A. Pivovarchyk

    2015-01-01

    Full Text Available The paper presents the results of a study on the effect of a method for dispersing the size of the component of the dispersed phase separation coatings used in high pressure die casting aluminum alloys.

  14. Combustion Characteristics of Coated Nano Aluminum in Composite Propellants

    Directory of Open Access Journals (Sweden)

    Yunlan Sun

    2006-10-01

    Full Text Available The effects of coated nano-sized aluminum (Al powder (n-Al and micron-sized Al powder(g-Al in propellants on the burning rate and pressure exponent have been investigated. Theresults show that the burning rates of propellants increase as the n-Al content increases, butthe burning rate pressure exponents tend to decrease. Compared with propellant containing-Al, the increments of burning rates of propellants containing n-Al powder reduce graduallywith increase in the pressure because of the differences of the combustion characteristics andignition performances of n-Al powder and g-Al powder. Single short distance photograph, scanningelectron microscopy, x-ray fluorescence analysis were used to characterise the flame image,combustion phenomena, the quenched surface image, and surface elements. A substantialdifference in combustion characteristics of n-Al powder has been found in comparison with-Al powder. In addition, oxygen-bomb combustion heat, ignition temperature, and recoveryratio of residues were measured.

  15. Performance Comparison of Steam-Based and Chromate Conversion Coatings on Aluminum Alloy 6060

    DEFF Research Database (Denmark)

    Din, Rameez Ud; Jellesen, Morten Stendahl; Ambat, Rajan

    2015-01-01

    In this study, oxide layers generated on aluminum alloy 6060(UNS A96060) using a steam-based process were compared with conventional chromate and chromate-phosphate conversion coatings. Chemical composition and microstructure of the conversion coatings were investigated and their corrosion...... performance was evaluated using potentio dynamic polarization, acetic acid salt spray, and filiform corrosion testing of powder coated specimens. The steam-based process resulted in homogenous growth of oxide layer and superior coverageover intermetallic particles when compared to chromate-based conversion...... coatings. The coating formed by steam showed improved corrosion resistance, while adhesion to powder coatingand filiform corrosion was comparable with chromate conversion coatings....

  16. Measurement of burning velocity for bare strand casted with a frozen mixture of nano/micro-aluminum particles and water

    Energy Technology Data Exchange (ETDEWEB)

    Jun, Jin Yong; Lee, Byeong Jun; Song, Dong Joo [Yeungnam University, Gyeongsan (Korea, Republic of)

    2016-05-15

    Combustion characteristics of a mixture of nano- and micron-sized aluminum powder in ice were experimentally studied. Round barshaped bare strand was casted with a frozen mixture of aluminum and water and then electrically ignited in the air or argon environment. Propagating flame was recorded using a camcorder with an optical filter. Burning rate, defined as the slope in the graph of average flame position movement versus time, was also evaluated. The burning velocity peaked at equivalence ratio of 0.8. Flame propagation velocity increased with a pressure exponent of 0.61 for = 0.8 and pressure range of 0.1-0.8 MPa. For nano/micro-mixture at = 0.8, flame propagation was not feasible if the mass fraction of micron-sized particles in fuel is higher than 0.5.

  17. 40 CFR 63.5755 - How do I demonstrate compliance with the aluminum recreational boat surface coating spray gun...

    Science.gov (United States)

    2010-07-01

    ... the aluminum recreational boat surface coating spray gun cleaning work practice standards? 63.5755... surface coating spray gun cleaning work practice standards? You must demonstrate compliance with the aluminum coating spray gun cleaning work practice standards by meeting the requirements of paragraph (a)...

  18. TiN coated aluminum electrodes for DC high voltage electron guns

    Energy Technology Data Exchange (ETDEWEB)

    Mamun, Md Abdullah A.; Elmustafa, Abdelmageed A., E-mail: aelmusta@odu.edu [Department of Mechanical and Aerospace Engineering, Old Dominion University, Norfolk, Virginia 23529 and The Applied Research Center, Thomas Jefferson National Accelerator Facility, Newport News, Virginia 23606 (United States); Taus, Rhys [Department of Physics, Loyola Marymount University, Los Angeles, California 90045 (United States); Forman, Eric; Poelker, Matthew [Thomas Jefferson National Accelerator Facility, Newport News, Virginia 23606 (United States)

    2015-05-15

    Preparing electrodes made of metals like stainless steel, for use inside DC high voltage electron guns, is a labor-intensive and time-consuming process. In this paper, the authors report the exceptional high voltage performance of aluminum electrodes coated with hard titanium nitride (TiN). The aluminum electrodes were comparatively easy to manufacture and required only hours of mechanical polishing using silicon carbide paper, prior to coating with TiN by a commercial vendor. The high voltage performance of three TiN-coated aluminum electrodes, before and after gas conditioning with helium, was compared to that of bare aluminum electrodes, and electrodes manufactured from titanium alloy (Ti-6Al-4V). Following gas conditioning, each TiN-coated aluminum electrode reached −225 kV bias voltage while generating less than 100 pA of field emission (<10 pA) using a 40 mm cathode/anode gap, corresponding to field strength of 13.7 MV/m. Smaller gaps were studied to evaluate electrode performance at higher field strength with the best performing TiN-coated aluminum electrode reaching ∼22.5 MV/m with field emission less than 100 pA. These results were comparable to those obtained from our best-performing electrodes manufactured from stainless steel, titanium alloy and niobium, as reported in references cited below. The TiN coating provided a very smooth surface and with mechanical properties of the coating (hardness and modulus) superior to those of stainless steel, titanium-alloy, and niobium electrodes. These features likely contributed to the improved high voltage performance of the TiN-coated aluminum electrodes.

  19. Enabling aqueous binders for lithium battery cathodes - Carbon coating of aluminum current collector

    Science.gov (United States)

    Doberdò, Italo; Löffler, Nicholas; Laszczynski, Nina; Cericola, Dario; Penazzi, Nerino; Bodoardo, Silvia; Kim, Guk-Tae; Passerini, Stefano

    2014-02-01

    In this manuscript a novel approach to enable aqueous binders for lithium ion battery (LIB) cathodes is reported. Producing LiNi1/3Mn1/3Co1/3O2 (NMC) electrodes using sodium-carboxymethylcellulose (CMC) as a binder and water as a solvent, in fact, results in serious aluminum corrosion during electrode manufacturing due to the high pH of the slurry. In order to prevent the direct contact of the corrosive slurry with aluminum foil, the latter is first coated with a thin carbon layer. The CMC-based electrodes formed on carbon coated aluminum foil show enhanced performance than those made using unprotected aluminum instead. In particular, electrodes using protected aluminum foil are able to deliver a capacity of 126 mAh g-1 at 1C rate, which is rather close to that delivered by polyvinylidene-di-fluoride (PVdF)-based electrode having the same composition.

  20. Fabrication of carbon nanofiber-reinforced aluminum matrix composites assisted by aluminum coating formed on nanofiber surface by in situ chemical vapor deposition

    Science.gov (United States)

    Ogawa, Fumio; Masuda, Chitoshi

    2015-01-01

    The van der Waals agglomeration of carbon nanofibers (CNFs) and the weight difference and poor wettability between CNFs and aluminum hinder the fabrication of dense CNF-reinforced aluminum matrix composites with superior properties. In this study, to improve this situation, CNFs were coated with aluminum by a simple and low-cost in situ chemical vapor deposition (in situ CVD). Iodine was used to accelerate the transport of aluminum atoms. The coating layer formed by the in situ CVD was characterized using scanning electron microscopy, transmission electron microscopy, x-ray diffraction, Fourier transform-infrared spectroscopy, and x-ray photoelectron spectroscopy. The results confirmed that the CNFs were successfully coated with aluminum. The composites were fabricated to investigate the effect of the aluminum coating formed on the CNFs. The dispersion of CNFs, density, Vickers micro-hardness and thermal conductivity of the composites fabricated by powder metallurgy were improved. Pressure-less infiltration experiments were conducted to fabricate composites by casting. The results demonstrated that the wettability and infiltration were dramatically improved by the aluminum coating layer on CNFs. The aluminum coating formed by the in situ CVD technique was proved to be effective for the fabrication of CNF-reinforced aluminum matrix composites.

  1. State of residual stress in laser-deposited ceramic composite coatings on aluminum alloys

    NARCIS (Netherlands)

    Kadolkar, P. B.; Watkins, T. R.; De Hosson, J. Th. M.; Kooi, B. J.; Dahotre, N. B.

    2007-01-01

    The nature and magnitude of the residual stresses within laser-deposited titanium carbide (TiC) coatings on 2024 and 6061 aluminum (Al) alloys were investigated. Macro- and micro-stresses within the coatings were determined using an X-ray diffraction method. Owing to increased debonding between the

  2. Low temperature bonding of LD31 aluminum alloys by electric brush plating Ni and Cu coatings

    Institute of Scientific and Technical Information of China (English)

    Zhao Zhenqing; Wang Chunqing; Du Miao

    2005-01-01

    Soldering of LD31 aluminum alloys using Sn-Pb solder paste after electric brush plating Ni and Cu coatings was nvestigated. The technology of electric brush plating Ni and Cu was studied and plating solution was developed. The microstructure of the coatings, soldered joint and fracture face were analyzed using optic microscopy, SEM and EDX. The shear strength of soldered joint could reach as high as 26. 83 MPa. The results showed that reliable soldered joint could be obtained at 230℃, the adhesion of coatings and LD31 aluminum alloy substrate was high enough to bear the thermal process in the soldering.

  3. Interface properties and phase formation between surface coated SKD61 and aluminum alloys

    Institute of Scientific and Technical Information of China (English)

    Se-Weon CHOI; Young-Chan KIM; Se-Hun CHANG; Ik-Hyun OH; Joon-Sik PARK; Chang-Seog KANG

    2009-01-01

    The intermediate phase formation and surface protection effects between SKD61 die mold alloys and aluminum alloys were investigated during a simulated die-casting process. The surface coatings of SKD61 alloy were carried out via Si pack cementation coatings at 900 ℃ for 10 h and the e-FeSi phase formed. When the coated SKD61 alloy was dipped in the liquid aluminum alloy (ALDC12), the surface coated SKD61 alloys showed better surface properties compared with uncoated SKD61 alloys, i.e., the intermediate phases (FeSiAl compound) were not produced for the coated SKD61 alloy. The coating layer of e-FeSi served as a diffusion barrier for the formation of FeSiAl compounds.

  4. Effects of yttrium, aluminum and chromium concentrations in bond coatings on the performance of zirconia-yttria thermal barriers

    Science.gov (United States)

    Stecura, S.

    1980-01-01

    A cyclic furnace study was conducted on thermal barrier systems to evaluate the effects of yttrium, chromium and aluminum in nickel-base alloy bond coatings and the effect of bond coating thickness on yttria-stabilized zirconia thermal barrier coating life. Without yttrium in the bond coatings, the zirconia coatings failed very rapidly. Increasing chromium and aluminum in the Ni-Cr-Al-Y bond coatings increased total coating life. This effect was not as great as that due to yttrium. Increased bond coat thickness was also found to increase life.

  5. Aluminum and Other Coatings for the Passivation of Tritium Storage Vessels

    Energy Technology Data Exchange (ETDEWEB)

    Spencer, W. [Savannah River Site (SRS), Aiken, SC (United States). Savannah River National Lab. (SRNL); Korinko, P. [Savannah River Site (SRS), Aiken, SC (United States). Savannah River National Lab. (SRNL)

    2016-11-16

    Using a highly sensitive residual gas analyzer, the off gassing of hydrogen, water, and hydrocarbons from surface treated storage vessels containing deuterium was measured. The experimental storage vessels were compared to a low off-gassing, electro-polished 304L canister. Alternative vessels were made out of aluminum, or were coatings on 304L steel. Coatings included powder pack aluminide, electro-plated aluminum, powder pack chromide, dense electro-plated chromium, copper plated, and copper plated with 25 and 50 percent nano-diamond. Vessels were loaded with low pressure deuterium to observe exchange with protium or hydrogen as observed with formation of HD and HDO. Off gas of D2O or possible CD4 was observed at mass 20. The main off gas in all of the studies was H2. The studies indicated that coatings required significant post coating treatment to reduce off gas and enhance the permeation barrier from gases likely added during the coating process. Dense packed aluminum coatings needed heating to drive off water. Electro-plated aluminum, chromium and copper coatings appeared to trap hydrogen from the plating process. Nano-diamond appeared to enhance the exchange rate with hydrogen off gas and its coating process trapped significant amounts of hydrogen. Aluminum caused more protium exchange than chromium treated surfaces. Aluminum coatings released more water but pure aluminum vessels released small amounts of hydrogen, little water, and generally performed well. Chromium coating had residual hydrogen that was difficult to totally outgas but otherwise gave low residuals for water and hydrocarbons. Our studies indicated that simple coating of as received 304L metal will not adequately block hydrogen. The base vessel needs to be carefully out gassed before applying a coating and the coating process will likely add additional hydrogen that must be removed. Initial simple bake out and leak checks up to 350° C for a few hours was found to be inadequate. All of the

  6. Ambient temperature cured TiB2 cathode coating for aluminum electrolysis

    Institute of Scientific and Technical Information of China (English)

    赖延清; 李庆余; 杨建红; 李劼

    2003-01-01

    The concept of ambient temperature curable TiB2 cathode coating was put forward, and the ambient temperature curable TiB2 cathode coating was prepared successfully. Differing from the previous TiB2 cathode coating solidified approximately at 200 ℃,the ambient temperature curable TiB2 cathode coating can be solidified at room temperature, so the heating equipment is not necessary, which simplifies the preparation process and facilitates the industrial application of TiB2 cathode coating. Many kinds of resin and curing agent were investigated. On the above-mentioned basis, the ambient temperature curable TiB2 cathode coating was prepared with furan resin 5 500 mixed with complex resins B as carbon binder and DXG1 as curing agent in 24 h. The results show that the properties of prepared coating are excellent, the electrical resistivity is 29.8 μΩ*m, the compressive strength is 33.6 MPa, which are all better than the relevant properties of partially graphitized cathode carbon block for aluminum electrolysis prescribed by the GB 8744-88. SEM morphologies show that the section morphology of the TiB2 coating is unaltered during the electrolysis test, the TiB2 coating can be used in aluminum electrolysis industry to save energy and prolong the life of aluminum electrolysis cell.

  7. Adhesion enhancement of titanium nitride coating on aluminum casting alloy by intrinsic microstructures

    Science.gov (United States)

    Nguyen, Chuong L.; Preston, Andrew; Tran, Anh T. T.; Dickinson, Michelle; Metson, James B.

    2016-07-01

    Aluminum casting alloys have excellent castability, high strength and good corrosion resistance. However, the presence of silicon in these alloys prevents surface finishing with conventional methods such as anodizing. Hard coating with titanium nitride can provide wear and corrosion resistances, as well as the aesthetic finish. A critical factor for a durable hard coating is its bonding with the underlying substrate. In this study, a titanium nitride layer was coated on LM25 casting alloy and a reference high purity aluminum substrate using Ion Assisted Deposition. Characterization of the coating and the critical interface was carried out by a range of complementing techniques, including SIMS, XPS, TEM, SEM/EDS and nano-indentation. It was observed that the coating on the aluminum alloy is stronger compared to that on the pure aluminum counterpart. Silicon particles in the alloy offers the reinforcement though mechanical interlocking at microscopic level, even with nano-scale height difference. This reinforcement overcomes the adverse effect caused by surface segregation of magnesium in aluminum casting alloys.

  8. The effect of coating residual stress on the fatigue life of thermal spray-coated steel and aluminum

    Energy Technology Data Exchange (ETDEWEB)

    McGrann, R.T.R.; Greving, D.J.; Shadley, J.R.; Rybicki, E.F. [Tulsa Univ., OK (United States). Mechanical Engineering Dept.; Kruecke, T.L.; Bodger, B.E. [Southwest Aeroservice, Inc., Tulsa, OK (United States)

    1998-10-10

    The acceptance of thermal spray coatings in many applications depends on the effect of the coating on the fatigue performance of the coated part. One of the factors that influences the fatigue life of thermal spray-coated components is the residual stress in the coating. This study investigates the fatigue performance of tungsten carbide-cobalt (WC-Co) thermal spray coating systems. Bending fatigue tests of specimens with WC-Co coatings on both 4130 steel substrates and 6061 aluminum substrates were conducted. The through-thickness residual stress level in the thermal spray coatings was determined using the modified layer removal method. The effect of the residual stresses on the fatigue life of the coated specimens was analyzed. It was found that there is a direct relation between the residual stress in the coating and the fatigue life of the coated part. Fatigue life can be changed by a factor of ten due to the level of compressive residual stress in the coating. (orig.) 7 refs.

  9. High temperature corrosion behavior of arc-sprayed aluminum coatings on steel

    Institute of Scientific and Technical Information of China (English)

    SUN Jian-bo; WANG Yong; DONG Li-xian

    2004-01-01

    Aluminum coatings were sprayed on the substrate of steel Q235 by arc spraying. The test samples of Q235, Al coatings and Al coatings with seal coat were placed in box type electric resistance furnace at 400, 500,600, 650 ℃ when their oxidation behaviors were studied. And their oxidation kinetics curves were protracted. Microstructure, microhardness, bond strength and distribution of section elements were investigated by optical microscope(OM), Vickers microhardness instrument, electric tensile test machine and EPMA. Al coatings and Al coatings with seal coat can enhance the oxidation-resistance of substrate under 500 ℃. The latter has the best corrosion resistance. The coatings can't protect the substrate against oxidation above 600 ℃. After a long time corrosion there is enriched oxygen element at interface.

  10. Structural investigation of the zirconium-titanium based amino trimethylene phosphonate hybrid coating on aluminum alloy

    Institute of Scientific and Technical Information of China (English)

    Shuanghong WANG; Changsheng LIU; Fengjun SHAN

    2009-01-01

    A zirconium-titanium based amino trimethylene phosphonate hybrid coating on AA6061 aluminum alloys was formed by dipping in a fluorotitanate/zirconate acid and amino trimethylene phosphonic acid (ATMP) solution for improving the lacquer adhesion and corrosion resistance as a substitute of chromate coatings. The morphol-ogy and structure of the hybrid coating were studied by means of scanning electror microscopy (SEM) and atomic force microscopy (AFM). The surface compositior and structure characteristics were also investigated by means of X-ray photoelectron spectroscopy (XPS) and Fourier transformation infra-red spectroscopy (FTIR). The results of SEM and AFM show that the hybrid coating present piece particle distrib-ution which is much denser than that of the zirconium-titanium coating. The results of XPS and FTIR indicate that the hybrid coating is a hybrid composite structure composed of both the zirconium-titanium and amino trimethylene phosphonate coat-ings.

  11. Use of Acoustic Emission During Scratch Testing for Understanding Adhesion Behavior of Aluminum Nitride Coatings

    Science.gov (United States)

    Choudhary, R. K.; Mishra, P.

    2016-06-01

    In this work, acoustic emission during scratch testing of the aluminum nitride coatings formed on stainless steel substrate by reactive magnetron sputtering was analyzed to assess the coating failure. The AlN coatings were formed under the variation of substrate temperature, substrate bias potential, and discharge power. The coatings deposited in the temperature range of 100 to 400 °C showed peak acoustic emission less than 1.5%, indicating ductile nature of the coating. However, for coatings formed with substrate negative bias potential of 20 to 50 V, numerous sharp acoustic bursts with maximum emission approaching 80% were observed, indicating brittle nature of the coatings with large number of defects present. The shift in the intensity of the first major acoustic peak toward higher load, with the increasing bias potential, confirmed improved adhesion of the coating. Also, the higher discharge power resulted in increased acoustic emission.

  12. Structure and properties of ceramic coatings formed on aluminum alloys by microarc oxidation

    Institute of Scientific and Technical Information of China (English)

    LIU Wan-hui; BAO Ai-lian; LIU Rong-xiang; WU Wan-liang

    2006-01-01

    The thick and hard ceramic coatings were deposited on 2024 Al alloy by microarc oxidation in the electrolytic solution.Microstructure, phase composition and wear resistance of the oxide coatings were investigated by SEM, XRD and friction and wear tester. The microhardness and thickness of the oxide coatings were measured. The results show that the ceramic coating is mainly composed of α-Al2O3 and γ-Al2O3. During oxidation, the temperature in the microarc discharge channel is very high to make the local coating molten. From the surface to interior of the coating, microhardness increases gradually. The microhardness of the ceramic coating is HV1 800, and the microarc oxidation coatings greatly improve the antiwear properties of aluminum alloys.

  13. A study of Corrosion Protection of Aluminum Metal by Tetraethoxysilane Plasma Polymerized Coatings-Influence of Aluminum Surface Pretreatments-

    Institute of Scientific and Technical Information of China (English)

    YoshihiroMomose; TatsuyaYabuki

    2004-01-01

    The corrosion-protective performance of plasma-polymerized (PP) coatings on pretreated aluminum substrates has been investigated by cathodic polarization curve measurement. The surface composition and electronic properties of the pretreated and PP film coated metal surfaces were also characterized by XPS and the temperature-programmed photoelectron emission (TPPE). A PP coating was prepared on the pretreated surfaces by plasma polymerization of a mixture of tetraethoxysilane (TEOS) monomer vapor and oxygen using a 13.56MHz radiofrequency generator. The polarization curve of PP film coated samples was measured in NaC1 aqueous solution. The weight loss rate calculated from the value of the corrosion current of the curve was used to estimate the protective performance of the PP film coated samples. Argon plasma treatment of the metal surface gave much better corrosion-protective performance than pretreatments such as oxidation by heating in air and diamond scratching. The XPS analysis indicated that the silicon oxide assigned to SiO2 was formed on the PP film coated surface. The TPPE analysis revealed that the electron emission characteristics for the metal surfaces pretreated only were strongly influenced by the pretreatments, while all the PP film coated samples exhibited nearly the same electron emission trend with a much decreased intensity.

  14. A study of Corrosion Protection of Aluminum Metal by Tetraethoxysilane Plasma Polymerized Coatings -Influence of Aluminum Surface Pretreatments-

    Institute of Scientific and Technical Information of China (English)

    Yoshihiro Momose; Tatsuya Yabuki

    2004-01-01

    The corrosion-protective performance of plasma-polymerized (PP) coatings on pretreated aluminum substrates has been investigated by cathodic polarization curve measurement. The surface composition and electronic properties of the pretreated and PP film coated metal surfaces were also characterized by XPS and the temperature-programmed photoelectron emission (TPPE). A PP coating was prepared on the pretreated surfaces by plasma polymerization of a mixture of tetraethoxysilane (TEOS) monomer vapor and oxygen using a 13.56MHz radiofrequency generator. The polarization curve of PP film coated samples was measured in NaCl aqueous solution. The weight loss rate calculated from the value of the corrosion current of the curve was used to estimate the protective performance of the PP film coated samples. Argon plasma treatment of the metal surface gave much better corrosion-protective performance than pretreatments such as oxidation by heating in air and diamond scratching. The XPS analysis indicated that the silicon oxide assigned to SiO2 was formed on the PP film coated surface. The TPPE analysis revealed that the electron emission characteristics for the metal surfaces pretreated only were strongly influenced by the pretreatments, while all the PP film coated samples exhibited nearly the same electron emission trend with a much decreased intensity.

  15. Characterization of Thermal Sprayed Aluminum and Stainless Steel Coatings for Clean Laser Enclosures

    Energy Technology Data Exchange (ETDEWEB)

    Chow, R; Decker, T A; Gansert, R V; Gansert, D

    2000-04-06

    Surfaces of steel structures that enclose high-fluence, large-beam lasers have conventional and unconventional requirements. Aside from rust prevention, the surfaces must resist laser-induced degradation and the contamination of the optical components. The latter requires a surface that can be precision cleaned to low levels of particulate and organic residue. In addition, the surface treatment for the walls should be economical to apply because of the large surface areas involved, and accommodating with intricate joint geometries. Thermal sprayed coatings of aluminum (Al) and stainless steel are candidate surface materials. Coatings are produced and characterized for porosity, smoothness, and hardness. These properties have a bearing on the cleanliness of the coating. The laser resistance of Al and 3 16L coatings are given. The paper summarizes the characterization of twin-wire-arc deposited Al, high-velocity-oxygen-fueled (HVOF) deposited Al, flame-sprayed 316L, and HVOF deposited316L. The most promising candidate coating is that of HVOF Al. This Al coating has the lowest porosity (8%) compared the other three coatings and relatively low hardness (100 VHN). The as-deposited roughness (Ra) is 433 pinches, but after a quick sanding by hand, the roughness decreased to 166 pinches. Other post-coat treatments are discussed. HVOF aluminum coatings are demonstrated. Al coatings are corrosion barriers for steel, and this work shows promising resistance to laser damage and low particulation rates.

  16. Alkaline corrosion properties of laser-clad aluminum/titanium coatings

    DEFF Research Database (Denmark)

    Aggerbeck, Martin; Herbreteau, Alexis; Rombouts, Marleen

    2015-01-01

    with supersaturated titanium ( (1 weight per cent), Al3Ti intermetallics and large partially undissolved Ti6Al4V particles. Heat treatment lowered the titanium concentration in the aluminum matrix, changed the shape of the Al3Ti precipitates and increased the degree of dissolution of the Ti6Al4V particles. Corrosion...... testing showed significant localized dissolution of the aluminum matrix. Research limitations/implications – Increased titanium concentration and heat treatment gave improved alkaline corrosion properties. At pH 13.5, the Al3Ti phases were protected, while the aluminum matrix corroded. Practical...... implications – For alkaline corrosion-protection of aluminum in the automobile industry, titanium might be useful at pH values below 13.5 or by using other coating techniques. Originality/value – This is the first study testing the use of titanium as a protective element of aluminum in stringent alkaline...

  17. Fabrication of the superhydrophobic surface on aluminum alloy by anodizing and polymeric coating

    Science.gov (United States)

    Liu, Wenyong; Luo, Yuting; Sun, Linyu; Wu, Ruomei; Jiang, Haiyun; Liu, Yuejun

    2013-01-01

    We reported the preparation of the superhydrophobic surface on aluminum alloy via anodizing and polymeric coating. Both the different anodizing processes and different polymeric coatings of aluminum alloy were investigated. The effects of different anodizing conditions, such as electrolyte concentration, anodization time and current on the superhydrophobic surface were discussed. The results showed that a good superhydrophobic surface was facilely fabricated by polypropylene (PP) coating after anodizing. The optimum conditions for anodizing were determined by orthogonal experiments. When the concentration of oxalic acid was 10 g/L, the concentration of NaCl was 1.25 g/L, anodization time was 40 min, and anodization current was 0.4 A, the best superhydrophobic surface on aluminum alloy with the contact angle (CA) of 162° and the sliding angle of 2° was obtained. On the other hand, the different polymeric coatings, such as polystyrene (PS), polypropylene (PP) and polypropylene grafting maleic anhydride (PP-g-MAH) were used to coat the aluminum alloy surface after anodizing. The results showed that the superhydrophobicity was most excellent by coating PP, while the duration of the hydrophobic surface was poor. By modifying the surface with the silane coupling agent before PP coating, the duration of the superhydrophobic surface was improved. The morphologies of the superhydrophobic surface were further confirmed by optical microscope (OM) and scanning electron microscope (SEM). Combined with the material of PP with the low surface free energy, the micro/nano-structures of the surface resulted in the superhydrophobicity of the aluminum alloy surface.

  18. Fabrication of the superhydrophobic surface on aluminum alloy by anodizing and polymeric coating

    Energy Technology Data Exchange (ETDEWEB)

    Liu Wenyong, E-mail: lwy@iccas.ac.cn [Key Laboratory of Advanced Materials and Technology for Packaging, Hunan University of Technology, Zhuzhou 412007 (China); College of Packaging and Materials Engineering, Hunan University of Technology, Zhuzhou 412007 (China); Luo Yuting; Sun Linyu [College of Packaging and Materials Engineering, Hunan University of Technology, Zhuzhou 412007 (China); Wu Ruomei, E-mail: cailiaodian2004@126.com [College of Packaging and Materials Engineering, Hunan University of Technology, Zhuzhou 412007 (China); Jiang Haiyun [College of Packaging and Materials Engineering, Hunan University of Technology, Zhuzhou 412007 (China); Liu Yuejun [Key Laboratory of Advanced Materials and Technology for Packaging, Hunan University of Technology, Zhuzhou 412007 (China); College of Packaging and Materials Engineering, Hunan University of Technology, Zhuzhou 412007 (China)

    2013-01-01

    Graphical abstract: The hydrophobic surface on aluminum alloy fabricated by anodizing and polymeric coating. Highlights: Black-Right-Pointing-Pointer Anodizing and polymeric coating were used to prepare a superhydrophobic surface on aluminum alloy. Black-Right-Pointing-Pointer Superhydrophobic surfaces with a high water contact angle of 162 Degree-Sign and a low rolling angle of 2 Degree-Sign were obtained. Black-Right-Pointing-Pointer The method is facile, and the materials are inexpensive, and is expected to be used widely. - Abstract: We reported the preparation of the superhydrophobic surface on aluminum alloy via anodizing and polymeric coating. Both the different anodizing processes and different polymeric coatings of aluminum alloy were investigated. The effects of different anodizing conditions, such as electrolyte concentration, anodization time and current on the superhydrophobic surface were discussed. The results showed that a good superhydrophobic surface was facilely fabricated by polypropylene (PP) coating after anodizing. The optimum conditions for anodizing were determined by orthogonal experiments. When the concentration of oxalic acid was 10 g/L, the concentration of NaCl was 1.25 g/L, anodization time was 40 min, and anodization current was 0.4 A, the best superhydrophobic surface on aluminum alloy with the contact angle (CA) of 162 Degree-Sign and the sliding angle of 2 Degree-Sign was obtained. On the other hand, the different polymeric coatings, such as polystyrene (PS), polypropylene (PP) and polypropylene grafting maleic anhydride (PP-g-MAH) were used to coat the aluminum alloy surface after anodizing. The results showed that the superhydrophobicity was most excellent by coating PP, while the duration of the hydrophobic surface was poor. By modifying the surface with the silane coupling agent before PP coating, the duration of the superhydrophobic surface was improved. The morphologies of the superhydrophobic surface were further confirmed

  19. Investigation on a Sol-gel Coating Containing Inhibitors on 2024-T3 Aluminum Alloy

    Institute of Scientific and Technical Information of China (English)

    SHI Hong-wei; LIU Fu-chun; HAN En-hou; SUN Ming-cheng

    2006-01-01

    For a long time, chromate incorporated conversion coatings have been drawn special attention in corrosion protection of aircraft-used aluminum alloys. However,ever-increasing environmental pressures requires that non-chromate conversion coatings be developed because of the detrimental carcinogenic effects of the chromate compounds. In recent years, the sol-gel coatings doped with inhibitors were developed to replace chromate conversion coatings, and showed real promise. A sol-gel coating was prepared and its anti-corrosion behavior was investigated using the potentiodynamic scanning (PDS) and the electrochemical impedance spectroscopy (EIS). It is found that the sol-gel coating obtained by the hydrolysis and condensation of 3-glycidoxypropyltrimethoxysilane (GPTMS) and tetramethoxysilane (TMOS) is prone to form defects if cured at the room temperature, whereas if cured at a higher temperature (100 ℃), these flaws can be avoided. Furthermore, it can be seen that addition of anti-foam agents and surfactants will reduce the faults if cured at the room temperature. Effects of the corrosion inhibitors, CeCl3 and mercaptobenzothiazole (MBT), in the sol-gel coatings on 2024-T3 aluminum alloy were also investigated. Results show that the corrosion resistance of the sol-gel coatings containing CeCl3 proves to be better than that of the pure and MBT added sol-gel coatings by the electrochemical methods.

  20. Low Temperature Curing of Hydrogen Silsesquioxane Surface Coatings for Corrosion Protection of Aluminum

    DEFF Research Database (Denmark)

    Lampert, Felix; Jensen, Annemette Hindhede; Møller, Per

    2016-01-01

    Hydrogen Silsesquioxane (HSQ) has shown to be a promising precursor for corrosion protective glass coatings for metallic substrates due to the excellent barrier properties of the films, especially in the application of protective coatings for aluminum in the automotive industry where high chemical...... stability in alkaline environments is required. The coatings have been successfully applied to stainless steel substrates. However the traditional thermal curing of HSQ involves heating to elevated temperatures, which are beyond those applicable for most industrial applications of aluminum. In this study...... low temperature processes are tested and evaluated as possible alternatives to the traditional high temperature cure. Thin HSQ films are deposited onsilicon wafers to model the degree of curing induced by the low temperature methods in comparison to thermal curing.Furthermore, the coatings are applied...

  1. Corrosion evaluation of zirconium doped oxide coatings on aluminum formed by plasma electrolytic oxidation.

    Science.gov (United States)

    Bajat, Jelena; Mišković-Stanković, Vesna; Vasilić, Rastko; Stojadinović, Stevan

    2014-01-01

    The plasma electrolytic oxidation (PEO) of aluminum in sodium tungstate (Na(2)WO(4) · (2)H(2)O) and Na(2)WO(4) · (2)H(2)O doped with Zr was analyzed in order to obtain oxide coatings with improved corrosion resistance. The influence of current density in PEO process and anodization time was investigated, as well as the influence of Zr, with the aim to find out how they affect the chemical content, morphology, surface roughness, and corrosion stability of oxide coatings. It was shown that the presence of Zr increases the corrosion stability of oxide coatings for all investigated PEO times. Evolution of EIS spectra during the exposure to 3% NaCl, as a strong corrosive agent, indicated the highest corrosion stability for PEO coating formed on aluminum at 70 mA/cm(2) for 2 min in a zirconium containing electrolyte.

  2. Composition and hardness of mullite coatings formed with direct current power supply on LY12 aluminum alloy surface

    Institute of Scientific and Technical Information of China (English)

    XIN Shi-gang; JIANG Zhao-hua; LI Yan-ping; ZHANG Ji-lin

    2005-01-01

    The surface modification of aluminum and its alloys using plasma technology is increasingly being investigated. Thick ceramic coatings with high hardness on aluminum alloys can be prepared successfully using a micro-plasma oxidation (MPO) technique. In this work, the composition, microstructure and elemental distribution of ceramic coatings formed by MPO on LY 12 aluminum alloy and its hardness are investigated using XRD, EPMA and microhardness instruments. The results show that the ceramic coatings consist of mullite, γ -Al2 O3 and a lot of amorphous matter. The content of silicon in the coatings increases from interface to the coatings, however, the content of aluminum decreases along this direction. The maximum hardness of ceramic coatings is up to 9. 2 GPa.

  3. Effect of magnesium in aluminum alloys on characteristics of microarc oxidation coatings

    Institute of Scientific and Technical Information of China (English)

    LIU Yao-hui; LI Song; YU Si-rong; ZHU Xian-yong; XU Bai-ming

    2006-01-01

    Microarc oxidation(MAO) coatings were prepared on the surface of aluminum alloys with different contents of magnesium. The morphologies and surface roughness of the coatings were characterized by Confocal laser scanning microscopy(CLSM). Phase and chemical composition of the MAO coatings were analyzed by X-ray diffractometry(XRD) and X-ray photoelectron spectroscopy(XPS). The experimental results show that the coatings formed on different substrates have two-layer morphologies and are mainly composed of Al2O3 and Al-Si-O phases. In addition, the content of Al2O3 increases with increasing the content of magnesium. XPS results prove that magnesium from substrate indeed participates in the MAO process and is incorporated into the coating in the form of MgO. The coating formed on Al-3Mg substrate has the smallest mass loss and the lowest friction coefficient of 0.17-0.19.

  4. Thickness Measurement Methods for Physical Vapor Deposited Aluminum Coatings in Packaging Applications: A Review

    Directory of Open Access Journals (Sweden)

    Martina Lindner

    2017-01-01

    Full Text Available The production of barrier packaging materials, e.g., for food, by physical vapor deposition (PVD of inorganic coatings such as aluminum on polymer substrates is an established and well understood functionalization technique today. In order to achieve a sufficient barrier against gases, a coating thickness of approximately 40 nm aluminum is necessary. This review provides a holistic overview of relevant methods commonly used in the packaging industry as well as in packaging research for determining the aluminum coating thickness. The theoretical background, explanation of methods, analysis and effects on measured values, limitations, and resolutions are provided. In industrial applications, quartz micro balances (QCM and optical density (OD are commonly used for monitoring thickness homogeneity. Additionally, AFM (atomic force microscopy, electrical conductivity, eddy current measurement, interference, and mass spectrometry (ICP-MS are presented as more packaging research related methods. This work aims to be used as a guiding handbook regarding the thickness measurement of aluminum coatings for packaging technologists working in the field of metallization.

  5. Effects of zincate treatment on adhesion of electroless Ni-P coating onto various aluminum alloys

    Institute of Scientific and Technical Information of China (English)

    Makoto HINO; Koji MURAKAMI; Yutaka MITOOKA; Ken MURAOKA; Teruto KANADANI

    2009-01-01

    The effects of alloying elements on zincate treatment and adhesion of electroless Ni-P coating onto various aluminum alloy substrates were examined. Surface morphology of zinc deposits in the 1st zincate treatment and its adhesion were changed depending on the alloying element. The zinc deposits in the 2nd zincate treatment became thinly uniform, and the adhesion between aluminum alloy substrate and Ni-P coating was improved irrespective of the alloying element. XPS analysis revealed the existence of zinc on the surface of each aluminum alloy substrate after the pickling in 5% nitric acid. This zinc on the surface should be an important factor influencing the morphology of zinc deposit at the 2nd zincate treatment and its adhesion.

  6. Structural features of anodic oxide films formed on aluminum substrate coated with self-assembled microspheres

    Energy Technology Data Exchange (ETDEWEB)

    Asoh, Hidetaka [Department of Applied Chemistry, Faculty of Engineering, Kogakuin University, 2665-1 Nakano, Hachioji, Tokyo 192-0015 (Japan)], E-mail: asoh@cc.kogakuin.ac.jp; Uchibori, Kota; Ono, Sachiko [Department of Applied Chemistry, Faculty of Engineering, Kogakuin University, 2665-1 Nakano, Hachioji, Tokyo 192-0015 (Japan)

    2009-07-15

    The structural features of anodic oxide films formed on an aluminum substrate coated with self-assembled microspheres were investigated by scanning electron microscopy and atomic force microscopy. In the first anodization in neutral solution, the growth of a barrier-type film was partially suppressed in the contact area between the spheres and the underlying aluminum substrate, resulting in the formation of ordered dimple arrays in an anodic oxide film. After the subsequent second anodization in acid solution at a voltage lower than that of the first anodization, nanopores were generated only within each dimple. The nanoporous region could be removed selectively by post-chemical etching using the difference in structural dimensions between the porous region and the surrounding barrier region. The mechanism of anodic oxide growth on the aluminum substrate coated with microspheres through multistep anodization is discussed.

  7. Preparation and Properties of Microarc Oxidation Self-Lubricating Composite Coatings on Aluminum Alloy

    Directory of Open Access Journals (Sweden)

    Zhenwei Li

    2017-04-01

    Full Text Available Microarc oxidation (MAO coatings were prepared on 2024-T4 aluminum alloy using pulsed bipolar power supply at different cathode current densities. The MAO ceramic coatings contained many crater-like micropores and a small number of microcracks. After the MAO coatings were formed, the coated samples were immersed into a water-based Polytetrafluoroethylene (PTFE dispersion. The micropores and microcracks on the surface of the MAO coatings were filled with PTFE dispersion for preparing MAO self-lubricating composite coatings. The microstructure and properties of MAO coatings and the wear resistance of microarc oxidation self-lubricating composite coatings were analyzed by SEM, laser confocal microscope, X-ray diffractometry (XRD, Vickers hardness test, scratch test and ball-on-disc abrasive tests, respectively. The results revealed that the wear rates of the MAO coatings decreased significantly with an increase in cathode current density. Compared to the MAO coatings, the microarc oxidation self-lubricating composite coatings exhibited a lower friction coefficient and lower wear rates.

  8. Aluminum Oxide Formation On Fecral Catalyst Support By Electro-Chemical Coating

    Directory of Open Access Journals (Sweden)

    Yang H.S.

    2015-06-01

    Full Text Available FeCrAl is comprised essentially of Fe, Cr, Al and generally considered as metallic substrates for catalyst support because of its advantage in the high-temperature corrosion resistance, high mechanical strength, and ductility. Oxidation film and its adhesion on FeCrAl surface with aluminum are important for catalyst life. Therefore various appropriate surface treatments such as thermal oxidation, Sol, PVD, CVD has studied. In this research, PEO (plasma electrolytic oxidation process was applied to form the aluminum oxide on FeCrAl surface, and the formed oxide particle according to process conditions such as electric energy and oxidation time were investigated. Microstructure and aluminum oxide particle on FeCrAl surface after PEO process was observed by FE-SEM and EDS with element mapping analysis. The study presents possibility of aluminum oxide formation by electro-chemical coating process without any pretreatment of FeCrAl.

  9. Stresses in sulfuric acid anodized coatings on aluminum

    Science.gov (United States)

    Alwitt, R. S.; Xu, J.; Mcclung, R. C.

    1993-01-01

    Stresses in porous anodic alumina coatings have been measured for specimens stabilized in air at different temperatures and humidities. In ambient atmosphere the stress is tensile after anodic oxidation and is compressive after sealing. Exposure to dry atmosphere causes the stress to change to strongly tensile, up to 110 MPa. The stress increase is proportional to the loss of water from the coating. These changes are reversible with changes in humidity. Similar reversible effects occur upon moderate temperature changes. The biaxial modulus of the coating is about 100 GPa.

  10. Polyurethane spray coating of aluminum wire bonds to prevent corrosion and suppress resonant oscillations

    CERN Document Server

    Izen, Joseph; The ATLAS collaboration; Kurth, Matthew Glenn

    2015-01-01

    Unencapsulated aluminum wedge wire bonds are common in particle-physics pixel and strip detectors. Industry-favored bulk encapsulation is eschewed due to the range of operating temperatures and radiation. Wire bond failures are a persistent, source of tracking detector failure Unencapsulated bonds are vulnerable to condensation-induced corrosion, particularly when halides are present. Oscillations from periodic Lorenz forces are documented as another source of wire bond failure. Spray application of polyurethane coatings, performance of polyurethane-coated wire bonds after climate chamber exposure, and resonant properties of PU-coated wire bonds and their resistance to periodic Lorenz forces will be described.

  11. Laser Assisted Additively Manufactured Transition Metal Coating on Aluminum

    Science.gov (United States)

    Vora, Hitesh D.; Rajamure, Ravi Shanker; Roy, Anurag; Srinivasan, S. G.; Sundararajan, G.; Banerjee, Rajarshi; Dahotre, Narendra B.

    2016-07-01

    Various physical and chemical properties of surface and subsurface regions of Al can be improved by the formation of transition metal intermetallic phases (Al x TM y ) via coating of the transition metal (TM). The lower equilibrium solid solubility of TM in Al (laser-aided additive manufacturing approach can effectively synthesize TM intermetallic coatings on the surface of Al. The focus of the present work included the development of process control to achieve thermodynamic and kinetic conditions necessary for desirable physical, microstructural and compositional attributes. A multiphysics finite element model was developed to predict the temperature profile, cooling rate, melt depth, dilution of W in Al matrix and corresponding micro-hardness in the coating, and the interface between the coating and the base material and the base material.

  12. Durability of hydrophobic coatings for superhydrophobic aluminum oxide

    Science.gov (United States)

    Jenner, Elliot; Barbier, Charlotte; D'Urso, Brian

    2013-10-01

    Robust and easily produced superhydrophobic surfaces are of great interest for mechanical applications, including drag reduction and MEMS. We produce novel superhydrophobic surfaces with several different coatings and tested the durability of each of these coatings with respect to long term immersion in water in order to determine the most long-lasting surface preparation. A pair of combinations of spin on polymers, surface features, and adhesion promoters was found that provide long term durability.

  13. Characterization of Molybdate Conversion Coatings for Aluminum Alloys by Electrochemical Impedance Spectroscopy

    Science.gov (United States)

    Calle, Luz Marina

    2000-01-01

    Electrochemical impedance spectroscopy (EIS) was used to investigate the corrosion inhibiting properties of newly developed proprietary molybdate conversion coatings on aluminum alloy 2024-T3 under immersion in aerated 5% (w/w) NaCl. Corrosion potential and EIS measurements were gathered for six formulations of the coating at several immersion times for two weeks. Nyquist as well as Bode plots of the data were obtained. The conversion-coated alloy panels showed an increase in the corrosion potential during the first 24 hours of immersion that later subsided and approached a steady value. Corrosion potential measurements indicated that formulations A, D, and F exhibit a protective effect on aluminum 2024-T3. The EIS spectra of the conversion-coated alloy were characterized by an impedance that is higher than the impedance of the bare alloy at all the immersion times. The low frequency impedance, Z(sub lf) (determined from the value at 0.05 Hz) for the conversion-coated alloy was higher at all the immersion times than that of the bare panel. This indicates improvement of corrosion resistance with addition of the molybdate conversion coating. Scanning electron microscopy (SEM) revealed the presence of cracks in the coating and the presence of cubic crystals believed to be calcium carbonate. Energy dispersive spectroscopy (EDS) of the test panels revealed the presence of high levels of aluminum, oxygen, and calcium but did not detect the presence of molybdenum on the test panels. X-ray photoelectron spectroscopy (XPS) indicated the presence of less than 0.01 atomic percent molybdenum on the surface of the coating.

  14. Characterization of the wear resistant aluminum oxide - 40% titaniumdioxide coating

    Directory of Open Access Journals (Sweden)

    Mihailo R. Mrdak

    2014-02-01

    Full Text Available Plasma spray coatings play an important role in the design of surface properties of engineering components in order to increase their durability and performance under different operating conditions. Coatings are the most often used for wear resistance. This paper presents the microstructure and mechanical properties Al2O3_­40wt.%TiO2 coating resistant to dry friction slide, grain abrasion and erosion of particles at operating temperatures up to 540°C. In order to obtain the optimal characteristics of coating was performed  optimization  of deposition parameters. The powder Al2O3­40wt.%TiO2 is deposited atmospheric plasma spraying (APS process with a plasma current of 700, 800 and 900A. Evaluate the quality of the coating Al2O3­40wt.%TiO2 were made on the basis of their hardness, tensile bond strength and microstructure. The best performance showed the deposited layers with 900A. The morphology of the powder particles Al2O3­40wt.%TiO2 was examined with SEM (Scanning Electron Microscope. Microstructure of the coatings was examined by light microscopy. Analysis of the deposited layers was performed in accordance with standard Pratt & Whitney. Evaluation of mechanical properties of the layers was done by examining HV0.3 microhardness and tensile strength of the tensile testing. Studies have shown that plasma currents significantly affects the mechanical properties and microstructure of coatings which are of crucial importance for the protection for components subjected to wear       

  15. Improvement on the Corrosion Resistance of AZ91D Magnesium Alloy by Aluminum Diffusion Coating

    Institute of Scientific and Technical Information of China (English)

    Hongwei HUO; Ying LI; Fuhui WANG

    2007-01-01

    By combination of magnetron sputtering deposition and vacuum annealing, an aluminum diffusion coating was prepared on the substrate of AZ91D alloy to improve its corrosion resistance. The microstructure and composition of the diffusion coating was investigated by scanning electron microscopy and X-ray diffraction. The diffusion coating was mainly comprised of β phase-Al12Mg17. The continuous immersion test in 3.5 wt pct neutral NaCl solution indicated that the specimen with diffusion coating had better corrosion resistance compared with the bare AZ91D alloy specimen. The potentiodynamic polarization measurement indicated that the diffusion coating could function as an effectively protective layer to reduce the corrosion rate of AZ91D alloy when exposed to 3.5 wt pct NaCl solution.

  16. Al-Si-Mn Alloy Coating on Aluminum Substrate Using Cold Metal Transfer (CMT) Welding Technique

    Science.gov (United States)

    Rajeev, G. P.; Kamaraj, M.; Bakshi, S. R.

    2014-06-01

    The cold metal transfer (CMT) process was explored as a weld overlay technique for synthesizing Al-Si-Mn alloy coating on a commercially pure Al plate. The effect of welding speed on the bead geometry, deposition rate, and the dilution were studied and the best parameter was used to synthesize the coatings. The CMT process can be used to produce thick coatings (>2.5 mm) without porosity and with low dilution levels. The Vickers hardness number of the Al substrate increased from 28 in the bulk to 57 in the coating. It is suggested that the CMT process can be an effective and energy-efficient technique for depositing thick coatings and is useful in weld repair of aluminum alloy components.

  17. Laser assembly nanostructured Al2O3/TiO2 coating on cast aluminum surface

    Institute of Scientific and Technical Information of China (English)

    ZHANG Guang-jun; DAI Jian-qiang; WANG Hui-ping; YAN Min-jie; XI Wen-long; ZOU Chang-gu; GE Da-fang

    2004-01-01

    CO2 laser quick assembly technology is adopted on the surface of cast aluminum ZL104 to form a dense ceramic coating containing a great deal of nanometer Al2O3/TiO2 particles which eliminate cracks and porosities.The major phases of the coating are α-Al2O3 andβ-TiO2. The micro-hardness distribution of the coating is 1 813,1 504, 1 485 and 1 232 (HV0.05). The bonding strength of the coating LC1 is 11.4 N, which is 7.26 times higher than that of the conventional hot-spraying Al2O3/TiO2 coating. It has been proved by analysis that the bonding strength is achieved because of the effects of both super-quick laser consolidation and the nanometer effect of nanometer ceramic material.

  18. Microstructures and Composition of Ceramic Coatings on Aluminum Produced by Micro-Arc Oxidation

    Institute of Scientific and Technical Information of China (English)

    SHEN De-jiu; WANG Yu-lin; GU Wei-chao; XING Guang-zhong

    2004-01-01

    Microstructures and phase composition of the ceramic coatings formed on pure aluminum by heteropolar pulsed current ceramic synthesizing system for different periods were investigated by X-ray diffraction (XRD) and scanning electronic microscopy (SEM). Results show that the amount of the discharge channels in the ceramic coating sminish while the aperture largen in the micro-arc oxidation process, and the surface of the ceramic coatingmelted and solidified in the process.XRD studies of ceramic coatings deposited for different time show that these coatings consist mainly of α-Al2 O3, γ-Al2 O3 , θ-Al2 O3 and a little amorphous phase, and phase composition of compact and porous ceramic coatings don' t have much difference but have a little change of the content of α-Al2 O3 and amorphous phase.

  19. Passivation of the surface of aluminum nanopowders by protective coatings of the different chemical origin

    Science.gov (United States)

    Kwon, Young-Soon; Gromov, Alexander A.; Strokova, Julia I.

    2007-04-01

    The results of investigation and analysis of electro-exploded aluminum nanopowders, whose surface were passivated with the following substances: liquids - nitrocellulose (NC), oleic acid (C 17H 33COOH) and stearic acid (C 17H 35COOH), suspended in kerosene and ethanol, fluoropolymer; solids - boron and nickel; gases - N 2, CO 2 and air (for a comparison) are discussed. The surface protection for the aluminum nanopowders by coatings of different chemical origins leads to the some advantages of the powders properties for an application in energetic systems, e.g. solid propellants and "green" propellants (Al-H 2O). Aluminum nanopowders with a protected surface showed the increased stability to oxidation in air during the storage period and higher reactivity by heating. The TEM-visual diagram of the formation and stabilization of the coatings on the particles has been proposed on the basis of experimental results. The kinetics of the interaction of aluminum nanopowders with air has been discussed. The recommendations concerning an efficiency of the protective "non-Al 2O 3" layers on aluminum nanoparticles were proposed.

  20. Effect of coating of aluminum carboxymethylcellulose beads on the release and bioavailability of diclofenac sodium.

    Science.gov (United States)

    Hosny, E A; al-Helw A al-R

    1998-01-01

    The production of spheres loaded with diclofenac sodium by the cross linking technique was achieved. The hydrophilic polymer sodium carboxymethylcellulose (Na-CMC) which gels in the presence of a cross linking agent, aluminum chloride (AlCl3), was used as a matrix forming agent for the bead production. To obtain a regular and uniform rate of drug release, the produced beads were coated with sodium alginate to increase the pathway of the diffused medium. Two processing variables were studied, the flocculating agent concentration (20, 40 and 60% w/v) and different coating times (15, 30 and 60 min). The results show that the higher concentrations of aluminum chloride (40 and 60% w/v) produced more uniform and rounded beads than that prepared using 20% w/v salt. The particle size of the core beads decreased insignificantly (P > 0.05) as the flocculating agent concentration increased. The coating time did not affect the particle size of the coated beads within the same concentration of aluminum chloride. The dissolution studies showed that the release rate of diclofenac sodium from the core beads increased with the increase of AlCl3 concentration and that the rate of drug release was markedly reduced after the coating of the core beads with Na-alginate. The results also show a linear relationship for drug release over a 4-5 h period from the core beads where it showed a longer straight line relationship (7 h) for the coated beads. The coating of the Al-CMC beads, prepared using 60% w/v AlCl3.6H2O, with 2% w/v aqueous solution of Na-alginate resulted in a significant (P 24 increased insignificantly (P > 0.05) from 39.82 +/- 26.61 to 57.92 +/- 25.58 micrograms h/ml resulting in a relative bioavailability of 145.45% relative to Al-CMC beads.

  1. Magnesium-Based Sacrificial Anode Cathodic Protection Coatings (Mg-Rich Primers for Aluminum Alloys

    Directory of Open Access Journals (Sweden)

    Michael D. Blanton

    2012-09-01

    Full Text Available Magnesium is electrochemically the most active metal employed in common structural alloys of iron and aluminum. Mg is widely used as a sacrificial anode to provide cathodic protection of underground and undersea metallic structures, ships, submarines, bridges, decks, aircraft and ground transportation systems. Following the same principle of utilizing Mg characteristics in engineering advantages in a decade-long successful R&D effort, Mg powder is now employed in organic coatings (termed as Mg-rich primers as a sacrificial anode pigment to protect aerospace grade aluminum alloys against corrosion. Mg-rich primers have performed very well on aluminum alloys when compared against the current chromate standard, but the carcinogenic chromate-based coatings/pretreatments are being widely used by the Department of Defense (DoD to protect its infrastructure and fleets against corrosion damage. Factors such as reactivity of Mg particles in the coating matrix during exposure to aggressive corrosion environments, interaction of atmospheric gases with Mg particles and the impact of Mg dissolution, increases in pH and hydrogen gas liberation at coating-metal interface, and primer adhesion need to be considered for further development of Mg-rich primer technology.

  2. Effect of coating current density on the wettability of electrodeposited copper thin film on aluminum substrate

    Directory of Open Access Journals (Sweden)

    Arun Augustin

    2016-09-01

    Full Text Available Copper is the only one solid metal registered by the US Environmental Protection Agency as an antimicrobial touch surface. In touch surface applications, wettability of the surface has high significance. The killing rate of the harmful microbes depends on the wetting of pathogenic solution. Compared to the bulk copper, coated one on aluminum has the advantage of economic competitiveness and the possibility of manufacturing complex shapes. In the present work, the copper coating on the aluminum surface has successfully carried out by electrodeposition using non cyanide alkaline bath. To ensure good adhesion strength, the substrate has been pre-zincated prior to copper deposition. The coating current density is one of the important parameters which determine the nucleation density of the copper on the substrate. To understand the effect of current density on wettability, the coating has done at different current densities in the range of 3 A dm−2 to 9 A dm−2 for fixed time interval. The grain size has been measured from TEM micrographs and showed that as current density increases, grain size reduces from 62 nm to 35 nm. Since the grain size reduces, grain boundary volume has increases. As a result the value of strain energy (calculated by Williamson–Hall method has increased. The density of nodular morphology observed in SEM analysis has been increased with coating current density. Further, wettability studies with respect to double distilled water on the electrodeposited copper coatings which are coated at different current densities are carried out. At higher current density the coating is more wettable by water because at these conditions grain size of the coating decreases and morphology of grain changes to a favorable dense nodularity.

  3. Thermal conductivity of titanium aluminum silicon nitride coatings deposited by lateral rotating cathode arc

    Energy Technology Data Exchange (ETDEWEB)

    Samani, M.K., E-mail: majid1@e.ntu.edu.sg [School of Electrical and Electronic Engineering, Nanyang Technological University, Nanyang Avenue, Singapore 639798 (Singapore); Surface Technology Group, Singapore Institute of Manufacturing Technology, 71 Nanyang Drive, Singapore 638075 (Singapore); CINTRA-CNRS/NTU/THALES, UMI 3288, Research Techno Plaza, 50 Nanyang Drive, Border X Block, Level 6, Singapore 637553 (Singapore); Ding, X.Z. [Surface Technology Group, Singapore Institute of Manufacturing Technology, 71 Nanyang Drive, Singapore 638075 (Singapore); Amini, S. [School of Materials Science and Engineering. Nanyang Technological University, 50 Nanyang Avenue, Singapore (Singapore); Khosravian, N.; Cheong, J.Y. [School of Electrical and Electronic Engineering, Nanyang Technological University, Nanyang Avenue, Singapore 639798 (Singapore); Chen, G. [BC Photonics Technological Company, 5255 Woodwards Rd., Richmond, BC V7E 1G9 (Canada); Tay, B.K. [School of Electrical and Electronic Engineering, Nanyang Technological University, Nanyang Avenue, Singapore 639798 (Singapore); CINTRA-CNRS/NTU/THALES, UMI 3288, Research Techno Plaza, 50 Nanyang Drive, Border X Block, Level 6, Singapore 637553 (Singapore)

    2013-06-30

    A series of physical vapour deposition titanium aluminum silicon nitride nanocomposite coating with a different (Al + Si)/Ti atomic ratio, with a thickness of around 2.5 μm were deposited on stainless steel substrate by a lateral rotating cathode arc process in a flowing nitrogen atmosphere. The composition and microstructure of the as-deposited coatings were analyzed by energy dispersive X-ray spectroscopy, and X-ray diffraction, and cross-sectional scanning electron microscopy observation. The titanium nitride (TiN) coating shows a clear columnar structure with a predominant (111) preferential orientation. With the incorporation of Al and Si, the crystallite size in the coatings decreased gradually, and the columnar structure and (111) preferred orientation disappeared. Thermal conductivity of the as-deposited coating samples at room temperature was measured by using pulsed photothermal reflectance technique. Thermal conductivity of the pure TiN coating is about 11.9 W/mK. With increasing the (Al + Si)/Ti atomic ratio, the coatings' thermal conductivity decreased monotonously. This reduction of thermal conductivity could be ascribed to the variation of coatings' microstructure, including the decrease of grain size and the resultant increase of grain boundaries, the disruption of columnar structure, and the reduced preferential orientation. - Highlights: • A series of titanium aluminum silicon nitride with different (Al + Si)/Ti atomic ratio were deposited on Fe304. • The composition and microstructure of the as-deposited coatings were analyzed. • Thermal conductivity of the samples was measured by pulsed photothermal reflectance. • With increasing the (Al + Si)/Ti atomic ratio, thermal conductivity decreased. • Reduction of thermal conductivity is ascribed to the variation of its microstructure.

  4. METAL-CERAMIC INTERFACES IN LASER COATED ALUMINUM-ALLOYS

    NARCIS (Netherlands)

    ZHOU, XB; DEHOSSON, JTM

    1994-01-01

    A novel process was developed to firmly coat an aluminium alloy, Al6061, with alpha-Al2O3 by means of laser processing. In this approach a mixture of SiO2 and Al powder was used to inject in the laser melted surface of aluminium. A reaction product alpha-Al2O3 layer of a thickness of 100 mum was cre

  5. Microstructure and thermal properties of diamond/aluminum composites with TiC coating on diamond particles

    Energy Technology Data Exchange (ETDEWEB)

    Feng, H. [State Key Laboratory of Solidification Processing, Northwestern Polytechnical University, 127 Youyi Xilu, Xi' an 710072 (China); Yu, J.K., E-mail: jkyu@nwpu.edu.cn [State Key Laboratory of Solidification Processing, Northwestern Polytechnical University, 127 Youyi Xilu, Xi' an 710072 (China); Tan, W. [State Key Laboratory of Solidification Processing, Northwestern Polytechnical University, 127 Youyi Xilu, Xi' an 710072 (China)

    2010-11-01

    A titanium carbide coating on the surface of diamond particles was proposed to improve the interfacial bonding between diamond particles and aluminum alloy for diamond/aluminum composites. The diamond/aluminum composites with the TiC coating on diamond particles were fabricated by gas pressure infiltration. The composites were characterized with optical microscope and scanning electron microscopy and by measuring thermal properties, including thermal conductivity and coefficient of thermal expansion. The results show that the interface adhesion between the diamond particles and the aluminum matrix is strengthened due to the existence of the TiC coating, and the fracture mechanism of the composites is a combination of matrix's ductile fracture and interfacial debonding. Improvements in thermal properties, including a reduced thermal expansion and a high thermal conductivity, have been achieved by the TiC coating on diamond particles to get the good interface.

  6. Fabrication of super-hydrophobic surfaces on aluminum alloy substrates by RF-sputtered polytetrafluoroethylene coatings

    Directory of Open Access Journals (Sweden)

    Yang Wang

    2014-03-01

    Full Text Available In this work, we present a method of fabricating super-hydrophobic surface on aluminum alloy substrate. The etching of aluminum surfaces has been performed using Beck's dislocation etchant for different time to create micrometer-sized irregular steps. An optimised etching time of 50 s is found to be essential before polytetrafluoroethylene (PTFE coating, to obtain a highest water contact angle of 165±2° with a lowest contact angle hysteresis as low as 5±2°. The presence of patterned microstructure as revealed by scanning electron microscopy (SEM together with the low surface energy ultrathin RF-sputtered PTFE films renders the aluminum alloy surfaces highly super-hydrophobic.

  7. Mechanical and microstructural characterization of aluminum reinforced with carbon-coated silver nanoparticles

    Energy Technology Data Exchange (ETDEWEB)

    Martinez-Sanchez, R. [Centro de Investigacion en Materiales Avanzados (CIMAV), Miguel de Cervantes No. 120, CP 31109, Chihuahua (Mexico)]. E-mail: roberto.martinez@cimav.edu.mx; Reyes-Gasga, J. [Instituto de Fisica, UNAM, Apartado Postal 20-364, 01000 Mexico, D.F. (Mexico); Caudillo, R. [Texas Materials Institute and Chemical Engineering Department, University of Texas at Austin, Austin, TX 78712-1063 (United States); Garcia-Gutierrez, D.I. [Texas Materials Institute and Chemical Engineering Department, University of Texas at Austin, Austin, TX 78712-1063 (United States); Marquez-Lucero, A. [Centro de Investigacion en Materiales Avanzados (CIMAV), Miguel de Cervantes No. 120, CP 31109, Chihuahua (Mexico); Estrada-Guel, I. [Centro de Investigacion en Materiales Avanzados (CIMAV), Miguel de Cervantes No. 120, CP 31109, Chihuahua (Mexico); Mendoza-Ruiz, D.C. [Centro de Investigacion en Materiales Avanzados (CIMAV), Miguel de Cervantes No. 120, CP 31109, Chihuahua (Mexico); Jose Yacaman, M. [Texas Materials Institute and Chemical Engineering Department, University of Texas at Austin, Austin, TX 78712-1063 (United States)

    2007-07-12

    Composites of pure aluminum with carbon-coated silver nanoparticles (Ag-C NP) of 10 nm in size were prepared by the mechanical milling process. Transmission electron microscopy showed that the Ag-C NP are homogeneously dispersed into the Al matrix, silver nanoparticles do not coalesce, grow or dissolve in the aluminum matrix due the carbon shell. The values of yield strength ({sigma} {sub y}), maximum strength ({sigma} {sub max}) and micro-hardness Vickers (HVN) of the composites were evaluated and reported as a function of Ag-C NP content. It has been found that the introduction of this type of particles in aluminum strengthen it, increasing all the previous parameters.

  8. Porous Spherical Cellulose Composites Coated by Aluminum (Ⅲ) Oxide and Silicone: Preparation,Characterization and Adsorption Behavior

    Institute of Scientific and Technical Information of China (English)

    2001-01-01

    Porous spherical cellulose composite (PSCA) coated by aluminum (Ⅲ) oxide was prepared andmodified by organosilicone. SEM images of the surface morphology of the bead cellulose shows that it hasspherical shape and abundant porous structure on its surface. The mapping images of aluminum and silicon ofthe composite (PSCAS) present aluminum( Ⅲ ) oxide and silicone are uniformly dispersed on the surface. Theadsorption behavior of PSCAS toward metal ions was determined.

  9. Property of anodic coatings obtained in an organic, environmental friendly electrolyte on aluminum alloy 2024-T3

    Science.gov (United States)

    Zhang, R. F.; Shi, H. W.; Liu, Z. L.; Zhang, S. F.; Zhang, Y. Q.; Guo, S. B.

    2014-01-01

    Anodic coatings were obtained by micro arc oxidation on aluminum alloy 2024-T3 in a solution containing only 10 g/L sodium phytate. The morphology, composition, structure and corrosion resistance of anodic coatings were systematically investigated. The results show that the working voltage continually increases during 3 min and bright sparks appear after 25 s. Anodic coatings are evenly formed on the substrate and about 2 μm thick. XPS and XRD analyses reveal that the obtained coatings are mainly composed of α-Al2O3 and γ-Al2O3. Compared with the substrate, the corrosion resistance of the anodized aluminum alloys is improved.

  10. Role of Laser Cladding Parameters in Composite Coating (Al-SiC) on Aluminum Alloy

    Science.gov (United States)

    Riquelme, Ainhoa; Escalera-Rodriguez, María Dolores; Rodrigo, Pilar; Rams, Joaquin

    2016-08-01

    The effect of the different control parameters on the laser cladding fabrication of Al/SiCp composite coatings on AA6082 aluminum alloy was analyzed. A high-power diode laser was used, and the laser control parameters were optimized to maximize the size (height and width) of the coating and the substrate-coating interface quality, as well as to minimize the melted zone depth. The Taguchi DOE method was applied using a L18 to reduce the number of experiments from 81 to only 18 experiments. Main effects, signal-noise ratio and analysis of variance were used to evaluate the effect of these parameters in the characteristics of the coating and to determine their optimum values. The influence of four control parameters was evaluated: (1) laser power, (2) scanning speed, (3) focal condition, and (4) powder feed ratio. Confirmation test with the optimal control parameters was carried out to evaluate the Taguchi method's effectivity.

  11. The corrosion protection of 6061-T6 aluminum by a polyurethane-sealed anodized coat

    Science.gov (United States)

    Danford, M. D.

    1990-01-01

    The corrosion protection of 6061-T6 anodized aluminum afforded by a newly patented polyurethane seal was studied using the ac impedance technique. Values of the average corrosion rates over a 27-day exposure period in 3.5 percent NaCl solutions at pH 5.2 and pH 9.5 compared very favorably for Lockheed-prepared polyurethane-sealed and dichromate-sealed coats of the same thickness. Average corrosion rates for both specimens over the first 7 days of exposure compared well with those for a hard anodized, dichromate-sealed coat, but rose well above those for the hard anodized coat over the entire 27-day period. This is attributed both to the greater thickness of the hard anodized coat, and possibly to its inherently better corrosion protective capability.

  12. High temperature performance of arc-sprayed aluminum bronze coatings for steel

    Institute of Scientific and Technical Information of China (English)

    ZHANG Zhong-li; LI De-yuan; WANG Shui-yong

    2006-01-01

    The high-temperature oxidation behavior of arc-sprayed aluminum bronze coatings on steel substrate was studied during isothermal exposures in air at 900 ℃. The surface morphologies and interface of the coatings after isothermal oxidation at 900 ℃ for different times were observed. The experiments showed that the coatings on steel substrate were not deteriorated and the substrate was protected well, being exposed to high temperatures up to 900 ℃. The coatings withstood more than ten times thermal shock tests without any coating separation. The thermal expansion coefficient of the coatings was measured, revealing not much difference between it and that of steel substrate. After exposure at high temperature, the coatings were still adhered to steel substrate well.Isothermal mass gain of the coatings at elevated temperature in dry air was measured by means of a thermal balance and the oxidation behavior was evaluated by oxidation kinetic curves, exhibiting the oxidation kinetics curve accorded with a parabolic law.The parabolic rate constant of the oxidation kinetic curve is 1.02× 10-9 g2·cm-4·s-1 for the first 60 min and from 150 min to 2 880 min the constant is 5.1 × 10-12 g2·cm-4·s-1.

  13. Preparation of nano-sized hydrophilic aluminum fins coating materials for air conditioner

    Institute of Scientific and Technical Information of China (English)

    陈志明; 韩峰; 邵利

    2002-01-01

    Semicontinuous seeded emulsion copolymerization of acrylic acid, acrylamide and divinylbenzene was carried out at 80℃ with ammonium persulphate as the initiator and the polyether with comb configuration as the emulsifier to prepare approximately mono-dispersed nano-sized polymer particles with average diameter 90nm. The particles were used to combine with special polyether and de-ionized water was added to obtain nano-sized hydrophilic aluminum fins coating materials with solid content of 10%. The aluminum fins were coated with the materials to get the film showing self-assembly properties in some degree. The obtained hydrophilic fins have contact angles <5° with de-ionized water, minimum value 0°, after 4 cycles of wet and dry, contact angles <10° with de-ionized water.

  14. Rare earth conversion coatings grown on AA6061 aluminum alloys. Corrosion studies

    Energy Technology Data Exchange (ETDEWEB)

    Brachetti S, S. B. [Instituto Tecnologico de Ciudad Madero, Av. 1o. de Mayo y Sor Juana I. de la Cruz, Col. Los Mangos, 89440 Ciudad Madero, Tanaulipas (Mexico); Dominguez C, M. A.; Torres H, A. M.; Onofre B, E. [IPN, Centro de Investigacion en Ciencia Aplicada y Tecnologia Avanzada - Altamira, Carretera Tampico-Puerto Industrial Altamira Km. 14.5, 89600 Altamira, Tamaulipas (Mexico); De la Cruz H, W., E-mail: mdominguezc@ipn.mx [UNAM, Centro de Nanociencias y Nanotecnologia, Apdo. Postal 2681, 22800 Ensenada, Baja California (Mexico)

    2014-07-01

    The present work is aimed to investigate the corrosion resistance of rare earth protective coatings deposited by spontaneous deposition on AA6061 aluminum alloy substrates. Coatings were deposited from water-based Ce(NO{sub 3}){sub 3} and La(NO{sub 3}){sub 3} solutions by varing parameters such as rare earth solution concentration, bath temperature and immersion time. The values of the Tafel slopes indicate that the cathodic process is favored by concentration polarization rather than activation polarization. Chemical and morphological characterizations of the surface before and after electrochemical evaluations were performed by X-ray photoelectron spectroscopy and scanning electron microscopy. (Author)

  15. Natural minus-strand RNAs of alfalfa mosaic virus as in vitro templates for viral RNA polymerase. 3'-Terminal non-coded guanosine and coat protein are insufficient factors for full-size plus-strand synthesis

    NARCIS (Netherlands)

    Houwing, C.J.; Huis in 't Veld, M.; Zuidema, D.; Graaff, de M.; Jaspars, E.M.J.

    2001-01-01

    Replication complexes of alfalfa mosaic virus produce in vivo large quantities of plus-strand RNAs, but this production is fully dependent on the presence of coat protein. In order to study this process of RNA-dependent and coat protein-regulated RNA synthesis we have isolated the three natural minu

  16. Sliding Wear Behavior of Plasma Sprayed Zirconia Coating on Cast Aluminum against Silicon Carbide Ceramic

    Institute of Scientific and Technical Information of China (English)

    Thuong-Hien LE; Young-Hun CHAE; Seock-Sam KIM

    2005-01-01

    The sliding wear behaviors of ZrO2-22 wt pct MgO (MZ) and ZrO2-8 wt pct Y2O3 (YZ) coatings deposited on a cast aluminum alloy with bond layer (NiCrCoAlY) by plasma spray were investigated under dry test conditions at room temperature. Under all load conditions, the wear mechanisms of the MZ and YZ coatings were almost the same.The material transfer and pullout were involved in the wear process of the studied coatings under the test conditions.The wear rate of the MZ coating was less than that of the YZ coating. While increasing the normal load, the wear rates of the MZ and YZ coatings increased. SEM was used to examine the worn surfaces and to elucidate likely wear mechanisms. Energy dispersive X-ray spectroscopy (EDX) analysis of the worn surfaces indicated that material transfer occurred in the direction from the SiC ball to the disk. Fracture toughness had a significant influence on the wear performance of the coatings. It was suggested that the material transfer played an important role in the wear behavior.

  17. Excellent thermal conductivity and dielectric properties of polyimide composites filled with silica coated self-passivated aluminum fibers and nanoparticles

    Science.gov (United States)

    Zhou, Yongcun; Bai, Yuanyuan; Yu, Ke; Kang, Yan; Wang, Hong

    2013-06-01

    A polymer based composite was prepared by using modified aluminum fibers and aluminum nanoparticles as fillers in polyimide matrix that resulted in the high thermal conductivity and low relative permittivity. It was found that silica coated aluminum fibers with the multilayer coating structures can significantly reduce the relative permittivity (about 19.6 at 1 MHz) of the composite while keeping lower dielectric loss (0.024 at 1 MHz). The thermal conductivity of composites was significantly increased to 15.2 W/m K. This work shows a useful way to choose proper modifier fillers to improve the composite properties for electronic packaging composite materials.

  18. An advance process of aluminum rich coating as tritium permeation barrier on 321 steel workpiece

    Energy Technology Data Exchange (ETDEWEB)

    Zhang, G.K., E-mail: Guikaizhang712@163.com [China Academy of Engineering Physics, Mianyang, 621900 (China) and College of Nuclear Science and Technology, University of Science and Technology of China, Hefei, 230026 (China); Chen, C.A.; Luo, D.L. [China Academy of Engineering Physics, Mianyang, 621900 (China); Wang, X.L. [China Academy of Engineering Physics, Mianyang, 621900 (China); College of Nuclear Science and Technology, University of Science and Technology of China, Hefei, 230026 (China)

    2012-08-15

    Highlights: Black-Right-Pointing-Pointer An advance process of tritium permeation barrier was applied to 321 steel workpiece. Black-Right-Pointing-Pointer Tritium permeation barrier consisted of an outer Al{sub 2}O{sub 3} layer and an inner FeAl alloy layer. Black-Right-Pointing-Pointer Deuterium permeation reduction factor of coated piece increased by 2 orders of magnitude. Black-Right-Pointing-Pointer Tritium permeation barriers were flexibly achieved in high reproducibility. - Abstract: We have proposed an advance three-step process, Al-electroplating in ionic liquid followed by heat treating and selectively oxidation, preparing aluminum rich coating as tritium permeation barrier (TPB). In present work, the advance process was applied to 321 steel workpieces. In the Al-electroplating, pieces were coated by galvanostatic electrodeposition at 20 mA/cm{sup 2} in aluminum chloride (AlCl{sub 3})-1-ethyl-3-methylimidazolium chloride (EMIC) ionic liquid. The Al coating on those pieces all displayed attractive brightness and well adhered to surface of pieces. Within the aluminizing time from 1 to 30 h, a series of experiments were carried out to aluminize 321 steel pieces with Al 20 {mu}m coating at 700 Degree-Sign C. After heat treated for 8 h, a 30 {mu}m thick aluminized coating on piece appeared homogeneous, free of porosity, and mainly consisted of (Fe, Cr, Ni)Al{sub 2}, and then was selectively oxidized in argon gas at 700 Degree-Sign C for 50 h to form Al{sub 2}O{sub 3} scale. The finally fabricated aluminum rich coating, without any visible defects, had a double-layered structure consisting of an outer {gamma}-Al{sub 2}O{sub 3} layer with thickness of 0.2 {mu}m and inner (Fe, Cr, Ni)Al/(Fe, Cr, Ni){sub 3}Al layer of 50 {mu}m thickness. The deuterium permeation reduction factor, PRF, of piece ({Phi} 80 Multiplication-Sign 2, L 150 mm) with such coating increased by 2 orders of magnitude at 600-727 Degree-Sign C. The reproducibility of the process was also showed.

  19. Polyurethane spray coating of aluminum wire bonds to prevent corrosion and suppress resonant oscillations

    CERN Document Server

    INSPIRE-00092738; Kurth, Matthew; Boyd, Rusty

    2016-01-01

    Unencapsulated aluminum wedge wire bonds are common in particle physics pixel and strip detectors. Industry-favored bulk encapsulation is eschewed due to the range of operating temperatures and radiation. Wire bond failures are a persistent source of tracking-detector failure. Unencapsulated bonds are vulnerable to condensation-induced corrosion, particularly when halides are present. Oscillations from periodic Lorentz forces are documented as another source of wire bond failure. Spray application of polyurethane coatings, performance of polyurethane-coated wire bonds after climate chamber exposure, and resonant properties of polyurethane-coated wire bonds and their resistance to periodic Lorentz forces are under study for use in a future High Luminosity Large Hadron Collider detector such as the ATLAS Inner Tracker upgrade.

  20. Development of nanostructured coatings for protecting the surface of aluminum alloys against corrosion and ice accretion

    Science.gov (United States)

    Farhadi, Shahram

    Ice and wet snow accretion on outdoor structures is a severe challenge for cold climate countries. A variety of de-icing and anti-icing techniques have been developed so far to counter this problem. Passive approaches such as anti-icing or icephobic coatings that inhibit or retard ice accumulation on the surfaces are gaining in popularity. Metal corrosion should also be taken into account as metallic substrates are subject to corrosion problems when placed in humid or aggressive environments. Development of any ice-releasing coatings on aluminum structures, as they must be durable enough, is therefore closely related to anti-corrosive protection of that metal. Accordingly, series of experiments have been carried out to combine reduced ice adhesion and improved corrosion resistance on flat AA2024 substrates via thin films of single and double layer alkyl-terminated SAMs coatings. More precisely, alkyl-terminated aluminum substrates were prepared by depositing layer(s) of 18C-SAMs on BTSE-grafted AA2024 or mirror-polished AA2024 surfaces. This alloy is among the most widely used aluminum alloys in transportation systems (including aircraft), the military, etc. The stability of the coatings in an aggressive environment, their overall ice-repellent performance as well as their corrosion resistance was systematically studied. The stability of one-layer and two-layer coatings in different media was tested by means of CA measurements, demonstrating gradual loss of the hydrophobic property after ~1100-h-long immersion in water, associated by decrease in water CA. Surface corrosion was observed in all cases, except that the double-layer coating system provided improved anti-corrosive protection. All single layer coatings showed initial shear stress of ice detachment values of ~1.68 to 2 times lower than as-received aluminum surfaces and about ~1.22 to 1.5 times lower than those observed on mirror-polished surfaces. These values gradually increased after as many as 5 to 9

  1. Microstructure and Wear Behaviour of Laser-Induced Thermite Reaction Al2O3 Ceramic Coatings on Pure Aluminum and AA7075 Aluminum Alloy

    Institute of Scientific and Technical Information of China (English)

    HUANG Kaijin; LIN Xin; XIE Changsheng; T M Yue

    2008-01-01

    Wear-resistant laser-induced thermite reaction Al2O3 ceramic coatings can be fabricated on pure Al and AA7075 aluminum alloy by laser cladding(one-step method)and laser cladding followed by laser re-melting(two-step method)using mixed powders CuO-Al-SiO2 in order to improve the wear properties of aluminum and aluminum alloy,respectively.The microstructure of the coatings was characterized by scanning electron microscopy(SEM)and X-ray diffraction(XRD).The wear resistance of the coatings was evaluated under dry sliding wear test condition at room temperature.Owing to the presence of hard a-Al2O3 and γ-Al2O,3phases,the coatings exhibited excellent wear resistance.In addition,the wear resistance of the coatings fabricated by two-step method is superior to that of the coatings fabricated by one-step method.

  2. Preparation of Ni-CNT composite coatings on aluminum substrate and its friction and wear behavior

    Institute of Scientific and Technical Information of China (English)

    涂江平; 朱丽萍; 陈卫祥; 赵新兵; 刘芙; 张孝彬

    2004-01-01

    Nickel-carbon nanotube(CNT) composite coatings with a Zn-Ni interlayer were prepared by electrodeposition technique on aluminum substrate. The effects of CNT concentration in plating bath on the volume fraction of CNTs in the deposits and the coating growth rate were investigated. The friction and wear behavior of the Ni-CNT composite coatings were examined using a pin-on-disk wear tester under dry sliding conditions at a sliding speed of 0. 062 3 m/s and load range from 12 N to 150 N. Because of the reinforcement of CNTs in the composite coatings, at lower applied loads, the wear resistance was improved with increasing volume fraction of CNTs. Since cracking and peeling occur on the worn surface, the wear rates of composite coatings with high volume fraction of CNTs increase rapidly at higher applied loads. The friction coefficient of the composite coatings decreases with the increasing volume fraction of CNTs due to the reinforcement and self-lubrication of CNTs.

  3. Evaluation of cerium oxide coated Cu cermets as inert anodes for aluminum electrowinning

    Energy Technology Data Exchange (ETDEWEB)

    1992-08-01

    Cu/NiFe{sub 2}O{sub 4} cermets were evaluated, with and without an in-situ deposited CEROX (TM; cerium oxide) coating, in 100 h laboratory A1 electrowinning tests. Bath ratio and current density were varied between tests and corrosion was determined by contamination of the aluminum and cryolite by cermet components (Cu, Fe, and Ni). Higher bath ratios of 1.5 to 1.6 led to less corrosion and thicker CEROX coatings. Lower current densities led to slightly less corrosion but much less oxidation of the Cu cermet substrate. At identical test conditions, the corrosion of the CEROX coated cermets was 1/7 that of an uncoated cermet. Corrosion was increased in CEROX coated cermets tested under unsaturated alumina conditions. The electrical conductivity of the CEROX coating was measured to be {approximately}0.2 ohm{sup {minus}1}cm{sup {minus}1}, resulting in a slight voltage penalty, depending on the thickness of the coating.

  4. INFLUENCE OF THE THICKNESS OF Ni-P COATING APPLIED ON 7075 ALUMINUM ALLOY ON ITS HARDNESS

    Directory of Open Access Journals (Sweden)

    Kazimierz Czapczyk

    2016-12-01

    Full Text Available The paper presents the results of hardness tests of aluminum alloy AW-7075 (for plastic processing and Ni-P chemical coatings (nickel-phosphorus which had been applied by the no-current method. Coatings of various thickness have been made and their influence on the increase of the top layer hardness has been determined, as well as the increase of the hardness of the coating and substrate system after puncturing the coating with an indenter. The purpose of the investigation was to determine the possibility of applying the Ni-P coating for selected technical applications, among others, by the selection of its optimum thickness on the hard aluminum alloy and by the determination of the deformation resistance of the top layer if the given coating.

  5. Magnetization Losses of Roebel Cable Samples with 2G YBCO Coated Conductor Strands

    CERN Document Server

    Yang, Y.; Falorio, I.; Young, E.A.; Kario, A.; Goldacker, W.; Dhallé, M. M. J.; van Nugteren, J.; Kirby, G.; Bottura, L.; Ballarino, A.

    2016-01-01

    Roebel cable with 2G YBCO strands is one of the promising HTS solutions of fully transposed high current conductors for high field accelerator magnets. Following the considerable research effort on the manufacturing of Roebel cables in recent years, sample conductors are now available in useful lengths with reproducible performances to allow detailed characterizations beyond the standard critical current measurements. The ac loss and strands coupling are of significant interest for the field quality of the accelerator magnets. We report a set of systematic ac loss measurements on two different Roebel cable samples prepared for the EuCARD2 collaboration. The measurements were performed over a wide range of temperature between 5 K and 90 K and the results were analyzed in the context of strands architecture and coupling. The results show that the transposed bundles are partially decoupled and the strands in transposition sections behave as an isolated single tape if the strands are insulated.

  6. Corrosion Resistance Properties of Aluminum Coating Applied by Arc Thermal Metal Spray in SAE J2334 Solution with Exposure Periods

    Directory of Open Access Journals (Sweden)

    Han-Seung Lee

    2016-03-01

    Full Text Available Arc thermal metal spray coating provides excellent corrosion, erosion and wear resistance to steel substrates. This paper incorporates some results of aluminum coating applied by this method on plain carbon steel. Thereafter, coated panels were exposed to an environment known to form stable corrosion products with aluminum. The coated panels were immersed in Society of Automotive Engineers (SAE J2334 for different periods of time. This solution consists of an aqueous solution of NaCl, CaCl2 and NaHCO3. Various electrochemical techniques, i.e., corrosion potential-time, electrochemical impedance spectroscopy (EIS and the potentiodynamic were used to determine the performance of stimulants in improving the properties of the coating. EIS studies revealed the kinetics and mechanism of corrosion and potentiodynamic attributed the formation of a passive film, which stifles the penetration of aggressive ions towards the substrate. The corrosion products that formed on the coating surface, identified using Raman spectroscopy, were Dawsonite (NaAlCO3(OH2 and Al(OH3. These compounds of aluminum are very sparingly soluble in aqueous solution and protect the substrate from pitting and uniform corrosion. The morphology and composition of corrosion products determined by scanning electron microscopy and energy dispersive X-ray analyses indicated that the environment plays a decisive role in improving the corrosion resistance of aluminum coating.

  7. Electrochemical Impedance Study of Zinc Yellow Polypropylene-Coated Aluminum Alloy

    Directory of Open Access Journals (Sweden)

    Zhi-hua Sun

    2010-01-01

    Full Text Available Performance of zinc yellow polypropylene-coated aluminum alloy 7B04 during accelerated degradation test is studied using electrochemical impedance spectroscopy (EIS. It has been found that the zinc yellow polypropylene paint has few flaw and acts as a pure capacitance before accelerated test. After 336-hour exposure to the test, the impedance spectroscopy shows two time constants, and water has reached to the aluminum alloy/paint interface and forms corrosive microcell. For the scratched samples, the reaction of metal corrosion and the hydrolysis of zinc yellow ion can occur simultaneously. The impedance spectroscopy indicates inductance after 1008-hour exposure to the test, but the inductance disappears after 1344-hour exposure and the passivation film has pitting corrosion.

  8. Composition and Performance of Nanostructured Zirconium Titanium Conversion Coating on Aluminum-Magnesium Alloys

    Directory of Open Access Journals (Sweden)

    Sheng-xue Yu

    2013-01-01

    Full Text Available Nanostructured conversion coating of Al-Mg alloy was obtained via the surface treatment with zirconium titanium salt solution at 25°C for 10 min. The zirconium titanium salt solution is composed of tannic acid 1.00 g·L−1, K2ZrF6 0.75 g·L−1, NaF 1.25 g·L−1, MgSO4 1.0 g/L, and tetra-n-butyl titanate (TBT 0.08 g·L−1. X-ray diffraction (XRD, X-ray photoelectron spectroscopy (XPS, and Fourier transform infrared spectrum (FT-IR were used to characterize the composition and structure of the obtained conversion coating. The morphology of the conversion coating was obtained by atomic force microscopy (AFM and scanning electron microscopy (SEM. Results exhibit that the zirconium titanium salt conversion coating of Al-Mg alloy contains Ti, Zr, Al, F, O, Mg, C, Na, and so on. The conversion coating with nm level thickness is smooth, uniform, and compact. Corrosion resistance of conversion coating was evaluated in the 3.5 wt.% NaCl electrolyte through polarization curves and electrochemical impedance spectrum (EIS. Self-corrosion current density on the nanostructured conversion coating of Al-Mg alloy is 9.7×10-8A·cm-2, which is only 2% of that on the untreated aluminum-magnesium alloy. This result indicates that the corrosion resistance of the conversion coating is improved markedly after chemical conversion treatment.

  9. Microstructure and Tensile Properties of Yttria Coated-Alumina Particulates Reinforced Aluminum Matrix Composites

    Institute of Scientific and Technical Information of China (English)

    Zhiqiang YU; Gaohui WU; Longtao JIANG; Dongli SUN

    2005-01-01

    The liquid-phase coating method was used to deposit Y2O3 ceramic on the surface of α-Al2O3. The coatedAl2O3p/6061Al composites were produced using squeeze casting technology. The microstructure and tensile properties of the composites were analysed and studied. The results showed that the coated Al2O3 particles are able to disperse homogeneously in the aluminum liquid. The microstructure of the composites is more even in comparison with that of as-received powders. The tensile testing indicated that mechanical properties of the coated-Al2O3p/6061Alcomposites are better than those of uncoated particles. In the composite with 30% volume fraction, the tensile strength, yield strength as well as elongation is increased by 29.8%, 38.4% and 10.3%, respectively. The SEM analysis of fracture indicated that the dimples of the coated-Al2O3p/6061Al composites are more even.

  10. Analysis of hardness of nanocrystalline coatings of aluminum-rich Ti1−AlN

    Indian Academy of Sciences (India)

    J Hernández-Torres; L García-González; L Zamora-Peredo; T Hernández-Quiroz; A Sauceda-Carvajal; P J García-Ramírez; N Flores-Ramírez

    2012-10-01

    Titanium aluminum nitride coatings were fabricated by a d.c.magnetron sputtering system from a Ti–Al (60/40wt%) target. Coatings were deposited on steel substrates, at a substrate temperature of 250 °C and a bias voltage of –80 V. The nitrogen flow was varied from 1.5–6 sccm and the Ar flow was kept constant at 20 sccm. The morphology and microstructure of the coatings were analysed by X-ray diffraction and scanning electron microscopy. The results of X-ray diffraction showed the presence of two cubic crystalline phases, TiN and AlN, which were confirmed by X-ray photoelectron spectroscopy. The Vicker hardness was obtained by the effective model of indentation. It was observed that the hardness of the coatings decreases from 22.8–9.5 GPa with an increased nitrogen content from 1.5–4.5 sccm. Subsequently, the hardness increased to 22.1 GPa by increasing nitrogen to 6 sccm. The behavior of hardness with grain size variation is consistent with the Hall-Peth relationship. The high value in the hardness of the coatings is mainly attributed to small grain sizes and the compressive stress present.

  11. Preparation of α-Al2O3 base ceramic coating on aluminum alloy via thermo-decomposition of diaspore

    Institute of Scientific and Technical Information of China (English)

    2001-01-01

    The aim of this work is to describe the possibilities of preparing a corundum coating onaluminum alloy through in-situ chemical reaction at a relative low temperature. The transformationconditions of diaspore (β-AIOOH) to corundum (α-Al2O3 ) are studied using X-ray diffraction analy-sis. Temperature and heating time are two main factors influencing the transformation. Suitableheating parameters can lower the transformation temperature. On this basis, a new process isdeveloped to produce corundum ceramic coating on an aluminum alloy substrate. The phasecomposition and microstructure of the coating are studied using X-ray diffraction analysis andScanning Electron Microscopy. Abrasion properties of the coating are evaluated by ring-block tri-botester. The results show that it is feasible to obtain ceramic coatings on aluminum alloy sub-strates by means of thermo-decomposition of diaspore.

  12. Thermally Sprayed Aluminum Coatings for the Protection of Subsea Risers and Pipelines Carrying Hot Fluids

    Directory of Open Access Journals (Sweden)

    Nataly Ce

    2016-11-01

    Full Text Available This paper reports the effect of boiling synthetic seawater on the performance of damaged Thermally Sprayed Aluminum (TSA on carbon steel. Small defects (4% of the sample’s geometric surface area were drilled, exposing the steel, and the performance of the coating was analyzed for corrosion potential for different exposure times (2 h, 335 h, and 5000 h. The samples were monitored using linear polarization resistance (LPR in order to obtain their corrosion rate. Scanning electron microscopy (SEM/energy dispersive X-ray spectroscopy (EDX and X-ray diffraction (XRD were used for post-test characterization. The results showed that a protective layer of Mg(OH2 formed in the damaged area, which protected the underlying steel. Additionally, no coating detachment from the steel near the defect region was observed. The corrosion rate was found to be 0.010–0.015 mm/year after 5000 h in boiling synthetic seawater.

  13. Preparation technology and anti-corrosion performances of black ceramic coatings formed by micro-arc oxidation on aluminum alloys

    Institute of Scientific and Technical Information of China (English)

    CHEN Ling; HAN Jing; YU Shengxue

    2006-01-01

    In order to prepare ornamental and anti-corrosive coating on aluminum alloys, preparation technology of black micro-arc ceramic coatings on Al alloys in silicate based electrolyte was studied.The influence of content of Na2WO4 and combination additive in solution on the performance of black ceramic coatings was studied; the anticorrosion performances of black ceramic coatings were evaluated through whole-immersion test and electrochemical method in 3.5% NaCl solution at different pH value; SEM and XRD were used to analyze the surface morphology and phase constitutes of the black ceramic coatings.Experimental results indicated that, without combination additives, with the increasing of Na2WO4 content in the electrolyte, ceramic coating became darker and thicker, but the color was not black; after adding combination additive, the coating turned to be black; the black ceramic coating was multi-hole form in surface.There was a small quantity of tungsten existing in the black ceramic coating beside α-Al2O3 phase and β-Al2O3 phase.And aluminum alloy with black ceramic coating exhibited excellent anti-corrosion property in acid, basic and neutral 3.5% NaCl solution.

  14. Fabrication of the micro/nano-structure superhydrophobic surface on aluminum alloy by sulfuric acid anodizing and polypropylene coating.

    Science.gov (United States)

    Wu, Ruomei; Liang, Shuquan; Liu, Jun; Pan, Anqiang; Yu, Y; Tang, Yan

    2013-03-01

    The preparation of the superhydrophobic surface on aluminum alloy by anodizing and polypropylene (PP) coating was reported. Both the different anodizing process and different PP coatings of aluminum alloy were investigated. The effects of different anodizing conditions, such as electrolyte concentration, anodization time and current on the superhydrophobic surface were discussed. By PP coating after anodizing, a good superhydrophobic surface was facilely fabricated. The optimum conditions for anodizing were determined by orthogonal experiments. After the aluminium-alloy was grinded with 600# sandpaper, pretreated by 73 g/L hydrochloric acid solution at 1 min, when the concentration of sulfuric acid was 180 g/L, the concentration of oxalic acid was 5 g/L, the concentration of potassium dichromate was 10 g/L, the concentration of chloride sodium was 50 g/L and 63 g/L of glycerol, anodization time was 20 min, and anodization current was 1.2 A/dm2, anodization temperature was 30-35 degrees C, the best micro-nanostructure aluminum alloy films was obtained. On the other hand, the PP with different concentrations was used to the PP with different concentrations was used to coat the aluminum alloy surface after anodizing. The results showed that the best superhydrophobicity was achieved by coating PP, and the duration of the superhydrophobic surface was improved by modifying the coat the aluminum alloy surface after anodizing. The results showed that the best superhydrophobicity was surface with high concentration PP. The morphologies of micro/nano-structure superhydrophobic surface were further confirmed by scanning electron microscope (SEM). The material of PP with the low surface free energy combined with the micro/nano-structures of the surface resulted in the superhydrophobicity of the aluminum alloy surface.

  15. Nickel-coated Steel Stud to Aluminum Alloy Joints Made by High Frequency Induction Brazing

    Institute of Scientific and Technical Information of China (English)

    GE Jiaqi; WANG Kehong; ZHANG Deku; WANG Jian

    2015-01-01

    Nickel-coated 45 steel studs and 6061 aluminum alloy with 4047 Al alloy foil asfi ller metal were joined by using high frequency induction brazing. The microstructure of Fe/Al brazed joint was studied by means of optical microscopy (OM), scanning electron microscope (SEM), energy dispersive X-ray (EDX), and X-ray diffraction (XRD). Results showed that 45 steel stud and 6061 aluminum alloy could be successfully joined by high frequency induction brazing with proper processing parameters. The bonding strength of the joint was of the order of 88 MPa. Ni coating on steel stud successfully avoided the generation of Fe-Al intermetallic compound which is brittle by blocking the contact between Al and Fe. Intermetallic compounds, i e,Al3Ni2, Al1.1Ni0.9 and Al0.3Fe3Si0.7 presented in Al side, FeNi and Fe-Al-Ni ternary eutectic structure were formed in Fe side. The micro-hardness in intermetallic compound layer was 313 HV. The joint was brittle fractured in the intermetallic compounds layer of Al side, where plenty of Al3Ni2 intermetallic compounds were distributed continuously.

  16. Large area Germanium Tin nanometer optical film coatings on highly flexible aluminum substrates

    Science.gov (United States)

    Jin, Lichuan; Zhang, Dainan; Zhang, Huaiwu; Fang, Jue; Liao, Yulong; Zhou, Tingchuan; Liu, Cheng; Zhong, Zhiyong; Harris, Vincent G.

    2016-09-01

    Germanium Tin (GeSn) films have drawn great interest for their visible and near-infrared optoelectronics properties. Here, we demonstrate large area Germanium Tin nanometer thin films grown on highly flexible aluminum foil substrates using low-temperature molecular beam epitaxy (MBE). Ultra-thin (10–180 nm) GeSn film-coated aluminum foils display a wide color spectra with an absorption wavelength ranging from 400–1800 nm due to its strong optical interference effect. The light absorption ratio for nanometer GeSn/Al foil heterostructures can be enhanced up to 85%. Moreover, the structure exhibits excellent mechanical flexibility and can be cut or bent into many shapes, which facilitates a wide range of flexible photonics. Micro-Raman studies reveal a large tensile strain change with GeSn thickness, which arises from lattice deformations. In particular, nano-sized Sn-enriched GeSn dots appeared in the GeSn coatings that had a thickness greater than 50 nm, which induced an additional light absorption depression around 13.89 μm wavelength. These findings are promising for practical flexible photovoltaic and photodetector applications ranging from the visible to near-infrared wavelengths.

  17. Application of carbon-aluminum nanostructures in divertor coatings from fusion reactor

    Science.gov (United States)

    Ciupina, V.; Lungu, C. P.; Vladoiu, R.; Epure, T. D.; Prodan, G.; Porosnicu, C.; Prodan, M.; Stanescu, I. M.; Contulov, M.; Mandes, A.; Dinca, V.; Zarovschi, V.

    2012-10-01

    Nanostructured carbon materials have increasingly attracted the interest of the scientific community, because of their fascinating physical properties and potential applications in high-tech devices. In the current ITER design, the tiles made of carbon fiber composites (CFCs) are foreseen for the strike point zone and tungsten (W) for other parts of the divertor region. This choice is a compromise based mainly on experience with individual materials in many different tokamaks. Also Carbon-Aluminum composites are the candidate material for the First Wall in ITER. In order to prepare nanostructured carbon-aluminum nanocomposite for the divertor part in fusion applications, the original method thermionic vacuum arc (TVA) was used in two electronic guns configuration. One of the main advantages of this technology is the bombardment of the growing thin film just by the ions of the depositing film. Moreover, the energy of ions can be controlled. Thermo-electrons emitted by an externally heated cathode and focused by a Wehnelt focusing cylinder are strongly accelerated towards the anode whose material is evaporated and bright plasma is ignited by a high voltage DC supply. The nanostructured C-Al films were characterized by Scanning Electron Microscopy (SEM), Transmission Electron Microscopy (TEM). Tribological properties in dry sliding were evaluated using a CSM ball-on-disc tribometer. The carbon - aluminum films were identified as a nanocrystals complex (from 2nm to 50 nm diameters) surrounded by amorphous structures with a strong graphitization tendency, allowing the creating of adherent and wear resistant films. The friction coefficients (0.1 - 0.2, 0.5) of the C-Al coatings was decreased more than 2-5 times in comparison with the uncoated substrates proving excellent tribological properties. C-Al nanocomposites coatings were designed to have excellent tribological properties while the structure is composed by nanocrystals complex surrounded by amorphous structures

  18. Comparison of coating processes in the development of aluminum-based barriers for blanket applications

    Energy Technology Data Exchange (ETDEWEB)

    Wulf, Sven-Erik, E-mail: sven-erik.wulf@kit.edu; Krauss, Wolfgang; Konys, Jürgen

    2014-10-15

    Highlights: •Electrochemical processes ECA and ECX are suitable for Al deposition on RAFM steels. •ECA and ECX are able to produce thin Al layers with adjustable thicknesses. •All aluminization processes need a subsequent heat treatment. •Scales made by ECA or ECX exhibit reduced thicknesses compared to HDA. •ECX provides higher flexibility compared to ECA to produce scales on RAFM steels. -- Abstract: Reduced activation ferritic-martensitic steels (RAFM), e.g. Eurofer 97, are envisaged in future fusion technology as structural material, which will be in direct contact with a flowing liquid lead–lithium melt serving as breeder material. Aluminum-based barrier layers had proven their ability to protect the structural material from corrosion attack in flowing Pb–15.7Li and to reduce tritium permeation into the coolant. Coming from scales produced by hot dipping aluminization (HDA), the development of processes based on electrochemical methods to produce defined aluminum-based scales on RAFM steels gained attention in research during the last years. Two different electrochemical processes are proposed: The first one, referred to as ECA process, is based on the electrodeposition of aluminum from volatile, metal-organic electrolytes. The other process called ECX is based on ionic liquids. All three processes exhibit specific characteristics, for example in the field of processability, control of coating thicknesses (low activation criteria) and heat treatment behavior. The aim of this article is to compare these different coating processes critically, whereby the focus is on the comparison of ECA and ECX processes. New results for ECX-process will be presented and occurring development needs for the future will be discussed.

  19. Adsorption of alginate and albumin on aluminum coatings inhibits adhesion of Escherichia coli and enhances the anti-corrosion performances of the coatings

    Energy Technology Data Exchange (ETDEWEB)

    He, Xiaoyan; Liu, Yi; Huang, Jing; Chen, Xiuyong; Ren, Kun; Li, Hua, E-mail: lihua@nimte.ac.cn

    2015-03-30

    Graphical abstract: - Highlights: • Adsorption behaviors of alginate and albumin on Al coatings were investigated at molecular level. • The adsorption inhibits effectively the colonization of Escherichia coli bacteria. • The adsorption alters the wettability of the Al coatings. • The conditioning layer enhances anti-corrosion performances of the Al coatings. - Abstract: Thermal-sprayed aluminum coatings have been extensively used as protective layers against corrosion for steel structures in the marine environment. The corrosion usually deteriorates from marine biofouling, yet the mechanism of accelerated corrosion of the coatings remains elusive. As the first stage participating in biofouling process, adsorption of molecules plays critical roles in mediating formation of biofilm. Here, we report at molecular level the adsorption behaviors of albumin and marine polysaccharide on arc-sprayed aluminum coatings and their influence on adhesion of Escherichia coli. The adsorption of alginate and albumin was characterized by infrared spectra analyses and atomic force microscopic observation. The adsorption inhibits effectively adhesion of the bacteria. Further investigation indicates that alginate/albumin altered the hydrophilicity/hydrophobicity of the coatings instead of impacting the survival of the bacteria to decline their adhesion. The conditioning layer composed of the molecules enhances anti-corrosion performances of the coatings.

  20. Effects of Copper and Titanium Elements on the Coating's Properties of Hot-Dipping-Aluminum Steel

    Institute of Scientific and Technical Information of China (English)

    JIA Wei-ping; MA Yun-long; HU Lin; KE Wei

    2004-01-01

    The steel plates for testing obtained a clean and fresh surface after degreasing by alkali and acidity and to be protested from reoxidation by being dipped into liquid wax. The results after hot dipping experiments in lab. showed that a complete aluminized coat with a good property could be obtained under a condition of hot-dipping temperature at about 730 ℃, hot -dipping time at about 2 minutes. It was found that the transition layer was mainly composed of Fe2 Al5 intermetallic compound by SEM (Scanning Electronic Microscope) observation. Effects of elements copper and titanium in aluminum coating on adherence quality, corrosion resistance performance and thickness of the transition layer were investigated, the following results were drawn: The adherence quality is strongly enhancedby copper element and gives the best performance at the 2% mass percent content of copper, while it is almost indifferent with titanium content. The corrosion resistance property is enhanced by titanium and is deteriorated by copper, when the mass percent content of titaniumis 0.3% , the coating exhibits the best anti-corrosion performance. At present condition, both copper and titanium make transition layer thinner.

  1. Porosity and surface roughness simulation of nickel-aluminum coating in plasma spray forming

    Institute of Scientific and Technical Information of China (English)

    ZENG Hao-ping; FANG Jian-cheng; XU Wen-ji; ZHAO Zi-yu; WANG Li

    2006-01-01

    As the important evaluation parameters concerning the spray qualities, the porosity and surface roughness of the coatings obtained by thermal spray forming have great influence on their forming accuracy, mechanical properties and service lifetime. But it is difficult to predict or control the two parameters for such a highly nonlinear process. A two-dimensional simulation of coating porosity and surface roughness of nickel-aluminum alloy (Ni-5%Al) in plasma spray forming was presented, which was based on the multi-dimensional statistical behaviors of the droplets as well as the simplification and digitization of the typical splat cross sections. Further analysis involving the influence of the droplet diameters and the scanning velocities of the spray gun on the two parameters was conducted. The simulation and analysis results indicate that the porosity and surface roughness are more influenced by the droplet diameters, but less influenced by the spray gun velocities. The results will provide basis for the prediction or control of coating mechanical properties by depositing parameters.

  2. Photoluminescence blue shift of indium phosphide nanowire networks with aluminum oxide coating

    Energy Technology Data Exchange (ETDEWEB)

    Fryauf, David M.; Zhang, Junce; Norris, Kate J.; Diaz Leon, Juan J.; Oye, Michael M.; Kobayashi, Nobuhiko P. [Nanostructured Energy Conversion Technology and Research (NECTAR), Advanced Studies Laboratories, University of California, Santa Cruz, CA (United States); Baskin School of Engineering, University of California Santa Cruz, Santa Cruz, CA (United States); NASA Ames Research Center, Moffett Field, CA (United States); Wei, Min [Baskin School of Engineering, University of California Santa Cruz, Santa Cruz, CA (United States); School of Micro-Electronics and Solid-Electronics, University of Electronic Science and Technology of China, Chengdu (China)

    2014-07-15

    This paper describes our finding that optical properties of semiconductor nanowires were modified by depositing a thin layer of metal oxide. Indium phosphide nanowires were grown by metal organic chemical vapor deposition on silicon substrates with gold catalyst resulting in three-dimensional nanowire networks, and optical properties were obtained from the collective nanowire networks. The networks were coated with an aluminum oxide thin film deposited by plasma-enhanced atomic layer deposition. We studied the dependence of the peak wavelength of photoluminescence spectra on the thickness of the oxide coatings. A continuous blue shift in photoluminescence spectra was observed when the thickness of the oxide coating was increased. The observed blue shift is attributed to the Burstein-Moss effect due to increased carrier concentration in the nanowire cores caused by repulsion from intrinsic negative fixed charges located at the inner oxide surface. Samples were further characterized by scanning electron microscopy, Raman spectroscopy, transmission electron microscopy, and selective area diffractometry to better understand the physical mechanisms for the blue shift. (copyright 2014 WILEY-VCH Verlag GmbH and Co. KGaA, Weinheim) (orig.)

  3. Preparation of Aluminum Coatings by Atmospheric Plasma Spraying and Dry-Ice Blasting and Their Corrosion Behavior

    Science.gov (United States)

    Dong, Shu-Juan; Song, Bo; Zhou, Gen-Shu; Li, Chang-Jiu; Hansz, Bernard; Liao, Han-Lin; Coddet, Christian

    2013-10-01

    Aluminum coating, as an example of spray coating material with low hardness, was deposited by atmospheric plasma spraying while dry-ice blasting was applied during the deposition process. The deposited coatings were characterized in terms of microstructure, porosity, phase composition, and the valence states. The results show that the APS aluminum coatings with dry-ice blasting present a porosity of 0.35 ± 0.02%, which is comparable to the bulk material formed by the mechanical compaction. In addition, no evident oxide has been detected, except for the very thin and impervious oxide layer at the outermost layer. Compared to plasma-sprayed Al coatings without dry-ice blasting, the adhesion increased by 52% for Al substrate using dry-ice blasting, while 25% for steel substrate. Corrosion behavior of coated samples was evaluated in 3.5 wt.% NaCl aqueous using electrochemistry measurements. The electrochemical results indicated that APS Al coating with dry-ice blasting was more resistant to pitting corrosion than the conventional plasma-sprayed Al coating.

  4. Protective film formation on AA2024-T3 aluminum alloy by leaching of lithium carbonate from an organic coating

    NARCIS (Netherlands)

    Liu, Y.; Visser, P.; Zhou, X.; Lyon, S.B.; Hashimoto, T.; Curioni, M.; Gholinia, A.; Thompson, G.E.; Smyth, G.; Gibbon, S.R.; Graham, D.; Mol, J.M.C.; Terryn, H.A.

    2015-01-01

    An investigation into corrosion inhibition properties of a primer coating containing lithium carbonate as corrosion inhibitive pigment for AA2024 aluminum alloy was conducted. It was found that, during neutral salt spray exposure, a protective film of about 0.2 to 1.5 μm thickness formed within the

  5. Laser Peening on Aluminum Alloy 7049 Using Black Paint Surface Coating

    Directory of Open Access Journals (Sweden)

    Alalkawi H. J. M.

    2015-09-01

    Full Text Available Black paint laser peening (bPLP technique is currently applied for many engineering materials , especially for aluminum alloys due to high improvement in fatigue life and strength . Constant and variable bending fatigue tests have been performed at RT and stress ratio R= -1 . The results of the present work observed that the significance of the surface work hardening which generated high negative residual stresses in bPLP specimens .The fatigue life improvement factor (FLIF for bPLP constant fatigue behavior was from 2.543 to 3.3 compared to untreated fatigue and the increase in fatigue strength at 107 cycle was 21% . The bPLP cumulative fatigue life behavior was improved by 1.786 at L-H and 1.55 at H-L due to black paint coating .

  6. Effect of Mold Coating Materials and Thickness on Heat Transfer in Permanent Mold Casting of Aluminum Alloys

    Science.gov (United States)

    Hamasaiid, A.; Dargusch, M. S.; Davidson, C. J.; Tovar, S.; Loulou, T.; Rezaï-Aria, F.; Dour, G.

    2007-06-01

    In permanent mold casting or gravity die casting (GDC) of aluminum alloys, die coating at the casting-mold interface is the most important single factor controlling heat transfer and, hence, it has the greatest influence on the solidification rate and development of microstructure. This investigation studies the influence of coating thickness, coating composition, and alloy composition on the heat transfer at the casting-mold interface. Both graphite and TiO2-based coatings have been investigated. Two aluminum alloys have been investigated: Al-7Si-0.3Mg and Al-9Si-3Cu. Thermal histories throughout the die wall have been recorded by fine type-K thermocouples. From these measurements, die surface temperatures and heat flux density have been evaluated using an inverse method. Casting surface temperature was measured by infrared pyrometry, and the interfacial heat-transfer coefficient (HTC) has been determined using these combined pieces of information. While the alloy is liquid, the coating material has only a weak influence over heat flow and the thermal contact resistance seems to be governed more by coating porosity and thickness. The HTC decreases as the coating thickness increases. However, as solidification takes place and the HTC decreases, the HTC of graphite coating remains higher than that of ceramic coatings of similar thickness. After the formation of an air gap at the interface, the effect of coating material vanishes. The peak values of HTC and the heat flux density are larger for Al-7Si-0.3Mg than for Al-9Si-3Cu. Consequently, the apparent solidification time of Al-9Si-3Cu is larger than that of Al-7Si-0.3Mg and it increases with coating thickness.

  7. Effect of heat diffusion on properties of zinc-aluminum coating on AZ91D magnesium alloys

    Institute of Scientific and Technical Information of China (English)

    LI Zhao-feng; HUANG Wei-jiu; LIU Ming

    2006-01-01

    A protecting zinc and aluminum coating on the surface of AZ91D magnesium alloys was obtained by thermal spraying to improve the corrosion and wear resistance performances. In order to enhance the combination between magnesium alloy matrix and zinc and aluminum coating, the sample was heat-treated at 300 ℃ for 2 h, then, the cross-section patterns, XRD pattern, micro-hardness, wear and corrosion resistance abilities were researched. The results indicate that the interface between the coating and substrate is metallurgical bond, and a transitional fusion layer is formed by diffusion. The micro-scale abrasion test and polarization test in 3% NaCl solution show that the diffusion-treated specimen has better wear and corrosion resistance performances in comparison with the undiffusion-treated and substrate magnesium alloys; in addition, it has relatively higher micro-hardness than the undiffusion-treated magnesium alloys.

  8. Effect of cerium additive on aluminum-based chemical conversion coating on AZ91D magnesium alloy

    Science.gov (United States)

    Wang, Ximei; Zhu, Liqun; He, Xiang; Sun, Fenglou

    2013-09-01

    Based on environmentally friendly and recycling of magnesium alloys, chemical conversion coatings were prepared in aluminum nitrate solutions with cerium nitrate additive on AZ91D magnesium alloys surfaces. Effect of additive's concentration on the surface morphology, composition and corrosion resistance of aluminum-based conversion coating on magnesium alloys was studied. The surface morphology, composition, microstructure and corrosion resistance of conversion coatings were investigated using scanning electron microscopy (SEM), X-ray energy dispersion spectrometry (EDS), X-ray diffraction (XRD), X-ray photoelectron spectroscopy (XPS) and electrochemical tests respectively. The results show that the cerium content of the conversion coatings surface increased with increasing additive concentration. The conversion coatings’ morphologies first gradually became dense and the micro-cracks on the coating surface became narrow with the increase of the additive concentration. Then the coatings’ morphologies became bad and the micro-cracks widened after the additive concentration reached 0.005 mol/L. When the additive concentration was 0.005 mol/L, the conversion coating consists of Al(OH)3, Al2O3, Mg(OH)2, MgO, CeO2 and Ce2O3; the conversion coating surface morphology was the densest and the micro-cracks were the narrowest, and the corrosion resistance was also the best.

  9. Study of Traverse Speed Effects on Residual Stress State and Cavitation Erosion Behavior of Arc-Sprayed Aluminum Bronze Coatings

    Science.gov (United States)

    Hauer, Michél; Henkel, Knuth Michael; Krebs, Sebastian; Kroemmer, Werner

    2017-01-01

    Within a research project regarding cavitation erosion-resistant coatings, arc spraying was used with different traverse speeds to influence heat transfer and the resulting residual stress state. The major reason for this study is the lack of knowledge concerning the influence of residual stress distribution on mechanical properties and coating adhesion, especially with respect to heterogeneous aluminum bronze alloys. The materials used for spray experiments were the highly cavitation erosion-resistant propeller alloys CuAl9Ni5Fe4Mn (Ni-Al-Bronze) and CuMn13Al8Fe3Ni2 (Mn-Al-Bronze). Analyses of cavitation erosion behavior were carried out to evaluate the suitability for use in marine environments. Further microstructural, chemical and mechanical analyses were realized to examine adhesive and cohesive coating properties. Residual stress distribution was measured by modified hole drilling method using electronic speckle pattern interferometry (ESPI). It was found that the highest traverse speed led to higher tensile residual stresses near the surface and less cavitation erosion resistance of the coatings. Moreover, high oxygen affinity of main alloying element aluminum was identified to severely influence the microstructures by the formation of large oxides and hence the coating properties. Overall, Mn-Al-Bronze coatings showed lower residual stresses, a more homogeneous pore and oxide distribution and less material loss by cavitation than Ni-Al-Bronze coatings.

  10. Study of Traverse Speed Effects on Residual Stress State and Cavitation Erosion Behavior of Arc-Sprayed Aluminum Bronze Coatings

    Science.gov (United States)

    Hauer, Michél; Henkel, Knuth Michael; Krebs, Sebastian; Kroemmer, Werner

    2016-12-01

    Within a research project regarding cavitation erosion-resistant coatings, arc spraying was used with different traverse speeds to influence heat transfer and the resulting residual stress state. The major reason for this study is the lack of knowledge concerning the influence of residual stress distribution on mechanical properties and coating adhesion, especially with respect to heterogeneous aluminum bronze alloys. The materials used for spray experiments were the highly cavitation erosion-resistant propeller alloys CuAl9Ni5Fe4Mn (Ni-Al-Bronze) and CuMn13Al8Fe3Ni2 (Mn-Al-Bronze). Analyses of cavitation erosion behavior were carried out to evaluate the suitability for use in marine environments. Further microstructural, chemical and mechanical analyses were realized to examine adhesive and cohesive coating properties. Residual stress distribution was measured by modified hole drilling method using electronic speckle pattern interferometry (ESPI). It was found that the highest traverse speed led to higher tensile residual stresses near the surface and less cavitation erosion resistance of the coatings. Moreover, high oxygen affinity of main alloying element aluminum was identified to severely influence the microstructures by the formation of large oxides and hence the coating properties. Overall, Mn-Al-Bronze coatings showed lower residual stresses, a more homogeneous pore and oxide distribution and less material loss by cavitation than Ni-Al-Bronze coatings.

  11. Effect of the Cold-Sprayed Aluminum Coating-Substrate Interface Morphology on Bond Strength for Aircraft Repair Application

    Science.gov (United States)

    Blochet, Quentin; Delloro, Francesco; N'Guyen, Franck; Jeulin, Dominique; Borit, François; Jeandin, Michel

    2017-03-01

    This article is dealing with the effects of surface preparation of the substrate on aluminum cold-sprayed coating bond strength. Different sets of AA2024-T3 specimens have been coated with pure Al 1050 feedstock powder, using a conventional cold spray coating technique. The sets were grit-blasted (GB) before coating. The study focuses on substrate surface topography evolution before coating and coating-substrate interface morphology after coating. To study coating adhesion by LASAT® technique for each set, specimens with and without preceding GB treatment were tested in load-controlled conditions. Then, several techniques were used to evaluate the effects of substrate surface treatment on the final coating mechanical properties. Irregularities induced by the GB treatment modify significantly the interface morphology. Results showed that particle anchoring was improved dramatically by the presence of craters. The substrate surface was characterized by numerous anchors. Numerical simulation results exhibited the increasing deformation of particle onto the grit-blasted surface. In addition, results showed a strong relationship between the coating-substrate bond strength on the deposited material and surface preparation.

  12. Optimal conditions for the deposition of novel anticorrosive coatings by RF magnetron sputtering for aluminum alloy AA6082

    Energy Technology Data Exchange (ETDEWEB)

    Brachetti-Sibaja, S.B. [Instituto Politécnico Nacional, Postgraduate Student of CICATA-Unidad Altamira (Mexico); Instituto Tecnológico de Cd. Madero, Cd. Madero, Tamaulipas (Mexico); Domínguez-Crespo, M.A., E-mail: mdominguezc@ipn.mx [CICATA-Altamira, Instituto Politécnico Nacional, IPN Km 14.5 Carretera Tampico-Puerto Industrial Altamira, C.P. 89600 Altamira, Tamaulipas (Mexico); Rodil, S.E. [Universidad Nacional Autónoma de México, IIM, D.F. (Mexico); Torres-Huerta, A.M. [CICATA-Altamira, Instituto Politécnico Nacional, IPN Km 14.5 Carretera Tampico-Puerto Industrial Altamira, C.P. 89600 Altamira, Tamaulipas (Mexico)

    2014-12-05

    Highlights: • Non-conventional technique for improving the corrosion resistance of aluminum alloys. • Effect of the deposition parameters: power, substrate temperature and deposition time. • Changes in the crystallinity of the coatings are observed with the temperature. • The structure of these coatings is found to be dependent on the nature of the substrate. • La coatings can provide a better physical barrier to inhibit the corrosion attack. - Abstract: Cerium and lanthanum coatings were deposited on glass, silicon (1 0 0), and aluminum alloy by RF magnetron sputtering in which several experimental conditions such as power, substrate temperature, and deposition time were varied, using pure CeO{sub 2} and La{sub 2}O{sub 3} targets. The effect of deposition parameters on the bonding structure, surface morphology and properties against corrosion of rare earth (RE) coatings formed on metallic substrate was reported. The microstructure and chemistry of the thin film were characterized by X-ray diffraction (XRD), Scanning Electron Microscopy (SEM), and X-ray photoelectron spectroscopy (XPS); whereas their use as corrosion resistant coatings was studied in aqueous NaCl solution (3.0 wt%) by using polarization curves. Variations in these properties were observed by increasing the substrate temperature which modifies the crystallinity of the rare earth coatings. XRD and XPS findings indicate that the cerium coatings are composed by CeO{sub 2} and a significant quantity of Ce{sub 2}O{sub 3} due to oxygen deficiency in the sputtering chamber, whereas La{sub 2}O{sub 3}/La(OH){sub 3} and some La intermetallic compounds are detected in the lanthanum films. Variations in the E{sub corr} and I{sub corr} were found as a function of the thickness, texture, and morphology of the as-prepared coatings.

  13. Aluminum-coated hollow glass fibers for ArF-excimer laser light fabricated by metallorganic chemical-vapor deposition.

    Science.gov (United States)

    Matsuura, Y; Miyagi, M

    1999-04-20

    A hollow fiber composed of a glass capillary tube and a metal thin film upon the inside of the tube is proposed for the delivery of ArF-excimer laser light. From theoretical analysis, aluminum is chosen as the metal layer. A thin aluminum film is deposited by metallorganic chemical-vapor deposition, with dimethylethylamine alane employed as the source material. Measured loss spectra in vacuum-ultraviolet and ultraviolet regions and losses for ArF-excimer laser light show the low-loss property of the aluminum-coated fiber at the 193-nm wavelength of ArF-excimer laser light. The straight loss of the 1-m long, 1-mm-bore fiber is 1.0 dB.

  14. Nondestructive Evaluation of Friction Stir-Welded Aluminum Alloy to Coated Steel Sheet Lap Joint

    Science.gov (United States)

    Das, H.; Kumar, A.; Rajkumar, K. V.; Saravanan, T.; Jayakumar, T.; Pal, Tapan Kumar

    2015-11-01

    Dissimilar lap joints of aluminum sheet (AA 6061) of 2 mm thickness and zinc-coated steel sheet of 1 mm thickness were produced by friction stir welding with different combinations of rotational speed and travel speed. Ultrasonic C- and B-scanning, and radiography have been used in a complementary manner for detection of volumetric (cavity and flash) and planar (de bond) defects as the defects are in micron level. Advanced ultrasonic C-scanning did not provide any idea about the defects, whereas B-scanning cross-sectional image showed an exclusive overview of the micron-level defects. A digital x-ray radiography methodology is proposed for quality assessment of the dissimilar welds which provide three-fold increase in signal-to-noise ratio with improved defect detection sensitivity. The present study clearly shows that the weld tool rotational speed and travel speed have a decisive role on the quality of the joints obtained by the friction stir welding process. The suitability of the proposed NDE techniques to evaluate the joint integrity of dissimilar FSW joints is thus established.

  15. Characterization of an integrally wound tungsten and aluminum filament for physical vapor deposition

    Science.gov (United States)

    Goble, William; Ortiz, Ricardo

    2016-07-01

    As part of the effort to increase the reliability of the MMT Observatory (MMTO) 6.5m Primary Mirror Coating System, the specified filament has changed from a configuration in which the aluminum charge is hand wound around a tungsten filament to a configuration in which the aluminum is integrally wound with the tungsten at the time of filament manufacture. In the MMTO configuration, this filament consists of the three strands of tungsten wire and one strand of aluminum wire. In preparation of a full system test utilizing two hundred filaments fired simultaneously, an extensive testing program was undertaken to characterize these filaments using a four filament configuration in the MMTO small coating chamber (0.5m) and then a forty filament configuration in the University of Arizona Steward Observatory coating chamber (2m). The testing using the smaller coating chambers has shown these filaments provide very predicable coatings from test to test, and with the proper heating profile, these filaments greatly reduce the likelihood of aluminum drips. The initial filament design was modified during the course of testing by shortening the unwound filament length to closer match the aluminum load required in the MMTO coating chamber. This change increased the aluminum deposition rates without increasing the power delivered of the filament power supplies (commercial welders). Filament power levels measured at the vacuum chamber feed throughs, currents, and deposition rates from multiple coating tests, including a full system test, are presented.

  16. Structure and function of ferricyanide in the formation of chromate conversion coatings on aluminum aircraft alloy

    Energy Technology Data Exchange (ETDEWEB)

    Xia, L.; McCreery, R.L.

    1999-10-01

    Raman and infrared spectroscopy were used to determine the structure of Fe(CN){sup {minus}3}{sub 6} and its reaction products in chromate conversion coatings (CCCs) on AA 2024-T3 aluminum aircraft alloy. In addition, Raman spectroscopy was used to monitor CCC growth rates and their dependence on coating bath composition. The IR and Raman spectra of the air-dried CCC corresponded to those of Berlin green, a Fe{sup +3}-CN-FE{sup +3} polymer, and Fe(CN){sub 6}{sup {minus}3} physisorbed on Cr(OH){sub 3}. No other cyano-containing products were observed. When Fe(CN){sub 6}{sup {minus}3} was excluded from the coating bath, CCC formation rate greatly decreased. In addition, it was observed that Fe(CN){sub 6}{sup {minus}3} could rapidly oxidize AA 2024-T3, and Fe(CN){sub 6}{sup {minus}4} rapidly reduced Cr(VI) in bath conditions. These results indicate a redox mediation action for Fe(CN){sub 6}{sup {minus}3/{minus}4}, which greatly increases the reduction of Cr(VI) to Cr(III) by the alloy. This process is normally quite slow, and redox mediation by Fe(CN){sub 6}{sup {minus}3} is critical to CCC formation. IrCl{sub 6}{sup {minus}3}/{sup {minus}2} could substitute for Fe(CN){sub 6}{sup {minus}3/{minus}4} to produce a chromate film with properties very similar to a conventional CCC. The results establish redox mediation as the mechanism of acceleration of CCC formation, but provide no evidence for any additional role of Fe(CN){sub 6}{sup {minus}3/{minus}4} to produce a chromate film with properties very similar to a conventional CCC. The results establish redox mediation as the mechanism of acceleration of CCC formation, but provide no evidence for any additional role of Fe(CN){sub 6}{sup {minus}3/{minus}4} in corrosion protection.

  17. Deposition of duplex Al 2O 3/aluminum coatings on steel using a combined technique of arc spraying and plasma electrolytic oxidation

    Science.gov (United States)

    Gu, Weichao; Shen, Dejiu; Wang, Yulin; Chen, Guangliang; Feng, Wenran; Zhang, Guling; Fan, Songhua; Liu, Chizi; Yang, Size

    2006-02-01

    Plasma electrolytic oxidation (PEO) is a cost-effective technique that can be used to prepare ceramic coatings on metals such as Ti, Al, Mg, Nb, etc., and their alloys, but this promising technique cannot be used to modify the surface properties of steels, which are the most widely used materials in engineering. In order to prepare metallurgically bonded ceramic coatings on steels, a combined technique of arc spraying and plasma electrolytic oxidation (PEO) was adopted. In this work, metallurgically bonded ceramic coatings on steels were obtained using this method. We firstly prepared aluminum coatings on steels by arc spraying, and then obtained the metallurgically bonded ceramic coatings on aluminum coatings by PEO. The characteristics of duplex coatings were analyzed by X-ray diffractometer (XRD) and scanning electron microscopy (SEM). The corrosion and wear resistance of the ceramic coatings were also studied. The results show that, duplex Al 2O 3/aluminum coatings have been deposited on steel substrate after the combined treatment. The ceramic coatings are mainly composed of α-Al 2O 3, γ-Al 2O 3, θ-Al 2O 3 and some amorphous phase. The duplex coatings show favorable corrosion and wear resistance properties. The investigations indicate that the combination of arc spraying and plasma electrolytic oxidation proves a promising technique for surface modification of steels for protective purposes.

  18. An investigation of the electrochemical action of the epoxy zinc-rich coatings containing surface modified aluminum nanoparticle

    Science.gov (United States)

    Jalili, M.; Rostami, M.; Ramezanzadeh, B.

    2015-02-01

    Aluminum nanoparticle was modified with amino trimethylene phosphonic acid (ATMP). The surface characterization of the nanoparticles was done by X-ray photo electron spectroscopy (XPS), Fourier transform infrared spectroscopy (FTIR) and thermal gravimetric analysis. The influence of the replacement of 2 wt% of zinc dust in the standard zinc-rich epoxy coating by nanoparticles on the electrochemical action of the coating was studied by electrochemical impedance spectroscopy (EIS) and salt spray tests. The morphology and phase composition of the zinc rich paints were evaluated by X-ray diffraction (XRD) and filed-emission scanning electron microscopy (FE-SEM). Results showed that the ATMP molecules successfully adsorbed on the surface of Al nanoparticles. Results obtained from salt spray and electrochemical measurements revealed that the addition of surface modified nanoparticles to the zinc rich coating enhanced its galvanic action and corrosion protection properties.

  19. Influence of sodium silicate concentration on structural and tribological properties of microarc oxidation coatings on 2017A aluminum alloy substrate

    Energy Technology Data Exchange (ETDEWEB)

    Polat, Aytekin, E-mail: apolat@nigde.edu.t [Department of Mechanical Engineering, Nigde University, Nigde 51100 (Turkey); Makaraci, Murat [Department of Mechanical Engineering, Kocaeli University, Kocaeli (Turkey); Usta, Metin [Department of Materials Science and Engineering, Gebze Institute of Technology, Kocaeli (Turkey)

    2010-08-20

    In this paper, thick and hard oxide coatings resistant to wear were produced on 2017A-T6 Al alloy by the microarc oxidation (MAO) technique in an alkali electrolyte consisting of different sodium silicate concentrations (0-8 g/l). The coatings were characterized by means of optical microscopy, scanning electron microscopy (SEM), X-ray diffraction (XRD) and surface profilometry. Microhardness, scratch adhesion and pin-on-disk sliding wear tests were also performed to evaluate the tribological properties of the coatings. The influence of sodium silicate concentration on the structural and tribological properties of the MAO coatings was discussed. Results reveal that increasing sodium silicate concentration from 0 to 8 g/l in the electrolyte caused an increase in the electrolyte conductivity (from 7.71 to 18.1 mS/cm) and a decrease in positive final voltage (from 627 to 590 V) in the MAO process. In response to the increase in sodium silicate concentration, the thickness, surface roughness (R{sub a}) and critical load (L{sub c}) corresponding to adhesive failure of the coatings were increased simultaneously from 74 to 144 {mu}m, and 4.4 to 6.58 {mu}m, and 127.76 to 198.54 N, respectively. At the same time, the phase structure and composition of the coatings also varied by the participation of silicate ions in the reactions and their incorporation into the coating structure. Moreover, it was observed that the coating formed in the low sodium silicate concentration (4 g/l) had higher surface hardness (2020 HV) and improved wear resistance than the one (1800 HV) formed in the high sodium silicate concentration (8 g/l). The coatings produced in three different electrolytic solutions provided an excellent wear resistance and a load carrying capacity compared to the uncoated aluminum alloy.

  20. Studies of (3-mercaptopropyl)trimethoxylsilane and bis(trimethoxysilyl)ethane sol-gel coating on copper and aluminum.

    Science.gov (United States)

    Li, Ying-Sing; Lu, Weijie; Wang, Yu; Tran, Tuan

    2009-09-01

    Bis(trimethoxysilyl)ethane (BTMSE) and (3-mercaptopropyl)trimethoxysilane (MPTMS) have been used as precursors to prepare sol-gels and hybrid sol-gel under acidic condition. From the X-ray photoelectron spectroscopy data on MPTMS sol-gel coated aluminum and copper, it has been shown that the silane film is covalently bonded to Al surface through the interfacial condensation. There is no evidence of bonding interaction between the thiol group and the Cu. The recorded reflection adsorption IR (RAIR) spectrum has provided evidence that the coating BTMSE film covalently interacts with Al. Vibrational assignments have been suggested for pure BTMSE, BTMSE sol-gel, BTMSE xerogel, and BTMSE coated Al panel based on the group frequencies and the variation of frequencies with the sample treatment conditions. The progression of condensation reaction has been observed from the IR spectra of the BTMSE sol-gel and the sol-gel coated film after the treatments at different temperatures with different lengths of time. The corrosion protection of the sol-gel coated Al and Cu has been characterized in NaCl solutions by cyclic voltammetric, potentiodynamic polarization and impedance spectroscopy methods. All these electrochemical measurements indicate that the sol-gel coated metals have better corrosion protection than the corresponding uncoated metals.

  1. Evaluation of cerium oxide coated Cu cermets as inert anodes for aluminum electrowinning. Final report, August 1990--March 1992

    Energy Technology Data Exchange (ETDEWEB)

    1992-08-01

    Cu/NiFe{sub 2}O{sub 4} cermets were evaluated, with and without an in-situ deposited CEROX (TM; cerium oxide) coating, in 100 h laboratory A1 electrowinning tests. Bath ratio and current density were varied between tests and corrosion was determined by contamination of the aluminum and cryolite by cermet components (Cu, Fe, and Ni). Higher bath ratios of 1.5 to 1.6 led to less corrosion and thicker CEROX coatings. Lower current densities led to slightly less corrosion but much less oxidation of the Cu cermet substrate. At identical test conditions, the corrosion of the CEROX coated cermets was 1/7 that of an uncoated cermet. Corrosion was increased in CEROX coated cermets tested under unsaturated alumina conditions. The electrical conductivity of the CEROX coating was measured to be {approximately}0.2 ohm{sup {minus}1}cm{sup {minus}1}, resulting in a slight voltage penalty, depending on the thickness of the coating.

  2. Microstructure and corrosion behavior of micro-arc oxidation coating on 6061 aluminum alloy pre-treated by high-temperature oxidation

    Energy Technology Data Exchange (ETDEWEB)

    Shen, Dejiu, E-mail: sdj217@ysu.edu.cn [State Key Laboratory of Metastable Materials Science and Technology, College of Materials Science and Engineering, Yanshan University, Qinhuangdao 066004 (China); Li, Guolong, E-mail: lglysu@163.com [State Key Laboratory of Metastable Materials Science and Technology, College of Materials Science and Engineering, Yanshan University, Qinhuangdao 066004 (China); Guo, Changhong [College of Mechanical Engineering, Yanshan University, Qinhuangdao 066004 (China); Zou, Jie [China Aviation Industry Chengdu Engine (Group) Co. Ltd., Chengdu 610503 (China); Cai, Jingrui; He, Donglei; Ma, Haojie; Liu, Fangfei [State Key Laboratory of Metastable Materials Science and Technology, College of Materials Science and Engineering, Yanshan University, Qinhuangdao 066004 (China)

    2013-12-15

    In this paper, we investigate the microstructure and corrosion behavior of the micro-arc oxidation (MAO) coating on 6061 aluminum alloy that pre-treated by high-temperature oxidation (HTO). Microstructure, chemical and corrosion behaviors of the fabricated MAO ceramic coatings were studied by using scanning electron microscopy (SEM), energy-dispersive spectroscopy (EDS) and electrochemical corrosion tests. The results reveal that the pre-fabricated HTO film remarkably affects the formation of the MAO coating, leads to an enriched content of Mg, and decreases the compactness of the coating. The corrosion resistance of the 6061 aluminum alloy has been significantly improved by treatments of HTO, normal MAO (NMAO) and HTO pre-treated MAO (HTO-MAO), and the NMAO coating exhibits the best corrosion performance. The content of Mg in HTO pre-fabricated film is remarkedly higher than that in the substrate, which greatly influences the formation of the MAO coating.

  3. Arsenic Adsorption Equilibrium Concentration and Adsorption Rate of Activated Carbon Coated with Ferric-Aluminum Hydroxides

    Science.gov (United States)

    Zhang, M.; Sugita, H.; Oguma, T.; Hara, J.; Takahashi, S.

    2015-12-01

    In some areas of developing countries, ground or well water contaminated with arsenic has been reluctantly used as drinking water. It is highly desirable that effective and inexpensive arsenic removal agents should be developed and provided to reduce the potential health risk. Previous studies demonstrated that activated carbon coated with ferric-aluminum hydroxides (Fe-Al-C) has high adsorptive potential for removal of arsenic. In this study, a series of experiments using Fe-Al-C were carried to discuss adsorption equilibrium time, adsorption equilibrium concentration and adsorption rate of arsenic for Fe-Al-C. Fe-Al-C used in this study was provided by Astec Co., Ltd. Powder reagent of disodium hydrogen arsenate heptahydrate was dissolved into ion-exchanged water. The solution was then further diluted with ion-exchanged water to be 1 and 10 mg/L as arsenic concentration. The pH of the solution was adjusted to be around 7 by adding HCl and/or NaOH. The solution was used as artificial arsenic contaminated water in two types of experiments (arsenic adsorption equilibrium and arsenic adsorption rate tests). The results of the arsenic equilibrium tests were showed that a time period of about 3 days to reach apparent adsorption equilibrium for arsenic. The apparent adsorption equilibrium concentration and adsorbed amount of arsenic on Fe-Al-C adsorbent could be estimated by application of various adsorption isotherms, but the distribution coefficient of arsenic between solid and liquid varies with experimental conditions such as initial concentration of arsenic and addition concentration of adsorbent. An adsorption rate equation that takes into account the reduction in the number of effective adsorption sites on the adsorbent caused by the arsenic adsorption reaction was derived based on the data obtained from the arsenic adsorption rate tests.

  4. Effects of Chromate and Non-Chromate Coating Systems on Environmentally Assisted Fatigue of an Aluminum Alloy

    Science.gov (United States)

    Schubbe, Joel J.; Westmoreland, Sophoria N.

    2014-10-01

    Fatigue crack growth testing of 2024-T3 Aluminum plate was performed using compact tension (CT) specimens with chromate and non-chromate primer paint systems to evaluate the effects of the coatings on fatigue crack growth rates. The tests were conducted in lab air and sea water environments for each of the coating systems. Standard E399 CT specimens were tested to determine the influence level of environmentally assisted cracking (corrosion fatigue) on crack growth rates and cyclic count to prescribed pre-crack and final crack lengths. Increasing stress range (Δ K) tests were conducted at 10 Hz in the range of 6.5 to 26.5 MPa. It was determined that the coated specimens exhibited a 12% shorter total life, on average, than the bare specimens for the lab air cases. In the case of salt water exposure, the coated specimens exhibited approximately 10% life increase over the bare specimens. The number of cycles to the 2.54 mm pre-crack length for the coated specimens was all less than the cycle count for the bare tests. In each case (coated or bare), there was an increased growth rate at the lower stress ranges in the salt water environment, with the chromate system case displaying the smallest change (increase). It can be concluded that the coated specimens initiate cracks and propagate faster than the bare specimens for short cracks at low stress range, but the environmental influence on the specimens is quickly overshadowed as the cracks elongate and the rate of growth increases. The coated specimens exhibited a higher total life cycle count to final crack length for this testing.

  5. Fabrication of SERS-active substrates using silver nanofilm-coated porous anodic aluminum oxide for detection of antibiotics.

    Science.gov (United States)

    Chen, Jing; Feng, Shaolong; Gao, Fang; Grant, Edward; Xu, Jie; Wang, Shuo; Huang, Qian; Lu, Xiaonan

    2015-04-01

    We have developed a silver nanofilm-coated porous anodic aluminum oxide (AAO) as a surface-enhanced Raman scattering (SERS)-active substrate for the detection of trace level of chloramphenicol, a representative antibiotic in food systems. The ordered aluminum template generated during the synthesis of AAO serves as a patterned matrix on which a coated silver film replicates the patterned AAO matrix to form a 2-dimensional ordered nanostructure. We used atomic force microscopy and scanning electron microscopy images to determine the morphology of this nanosubstrate, and characterized its localized surface plasmon resonance by ultraviolet-visible reflection. We gauged the SERS effect of this nanosubstrate by confocal micro-Raman spectroscopy (782-nm laser), finding a satisfactory and consistent performance with enhancement factors of approximately 2 × 10(4) and a limit of detection for chloramphenicol of 7.5 ppb. We applied principal component analysis to determine the limit of quantification for chloramphenicol of 10 ppb. Using electromagnetic field theory, we developed a detailed mathematical model to explain the mechanism of Raman signal enhancement of this nanosubstrate. With simple sample pretreatment and separation steps, this silver nanofilm-coated AAO substrate could detect 50 ppb chloramphenicol in milk, indicating good potential as a reliable SERS-active substrate for rapid detection of chemical contaminants in agricultural and food products.

  6. Investigation of Coating Performance of UV-Curable Hybrid Polymers Containing 1H,1H,2H,2H-Perfluorooctyltriethoxysilane Coated on Aluminum Substrates

    Directory of Open Access Journals (Sweden)

    Mustafa Çakır

    2017-03-01

    Full Text Available This study describes preparation and characterization of fluorine-containing organic-inorganic hybrid coatings. The organic part consists of bisphenol-A glycerolate (1 glycerol/phenol diacrylate resin and 1,6-hexanediol diacrylate reactive diluent. The inorganically rich part comprises trimethoxysilane-terminated urethane, 1H,1H,2H,2H-perfluorooctyltriethoxysilane, 3-(trimethoxysilyl propyl methacrylate and sol–gel precursors that are products of hydrolysis and condensation reactions. Bisphenol-A glycerolate (1 glycerol/phenol diacrylate resin was added to the inorganic part in predetermined amounts. The resultant mixture was utilized in the preparation of free films as well as coatings on aluminum substrates. Thermal and mechanical tests such as DSC, thermo-gravimetric analysis (TGA, and tensile and shore D hardness tests were performed on free films. Water contact angle, gloss, Taber abrasion test, cross-cut and tubular impact tests were conducted on the coated samples. SEM examination and EDS analysis was performed on the fractured surfaces of free films. The hybrid coatings on the aluminum sheets gave rise to properties such as moderately glossed surface; low wear rate and hydrophobicity. Tensile strength of free films increased with up to 10% inorganic content in the hybrid structure and this increase was approximately three times that of the control sample. As expected; the % strain value decreased by 17.3 with the increase in inorganic content and elastic modulus values increased by a factor of approximately 6. Resistance to ketone-based solvents was proven and an increase in hardness was observed as the ratio of the inorganic part increased. Samples which contain 10% sol–gel content were observed to provide optimal properties.

  7. The first aluminum coating of the 3700mm primary mirror of the Devasthal Optical Telescope

    Science.gov (United States)

    Bheemireddy, Krishna Reddy; Gopinathan, Maheswar; Pant, Jayshreekar; Omar, Amitesh; Kumar, Brijesh; Uddin, Wahab; Kumar, Nirmal

    2016-07-01

    Initially the primary mirror of the 3.6m Devasthal Optical Telescope is uncoated polished zerodur glass supplied by Lytkarino Optical Glass Factory, Russia/Advanced Mechanical and Optical Systems, Belgium. In order to do the aluminium coating on the primary mirror the coating plant including washing unit is installed near the telescope (extension building of telescope) by Hind High Vacuum (HHV) Bangalore, India. Magnetron sputtering technique is used for the coating. Several coating trials are done before the primary mirror coating; samples are tested for reflectivity, uniformity, adhesivity and finally commissioned. The primary mirror is cleaned, coated by ARIES. We present here a brief description of the coating plant installation, Mirror cleaning and coating procedures and the testing results of the samples.

  8. Sol-gel coatings as active barriers to protect ceramic reinforcement in aluminum matrix composites

    Energy Technology Data Exchange (ETDEWEB)

    Rams, J.; Urena, A.; Campo, M. [Departamento de Tecnologia Quimica, Ambiental y de los Materiales, ESCET, Universidad Rey Juan Carlos C/ Tulipan s/nMostoles 28933 Madrid (Spain)

    2004-02-01

    Silica obtained through a sol-gel process is used as a coating for ceramic reinforcements (SiC) in aluminium matrix composite materials. The interaction between molten aluminium and the coated particles during material casting can be controlled by means of the thermal treatment given to the coating. Wettability is increased because the coating reacts with molten aluminium, and the formation of the degrading aluminium carbide is inhibited. (Abstract Copyright [2004], Wiley Periodicals, Inc.)

  9. Effect of surface topological structure and chemical modification of flame sprayed aluminum coatings on the colonization of Cylindrotheca closterium on their surfaces

    Science.gov (United States)

    Chen, Xiuyong; He, Xiaoyan; Suo, Xinkun; Huang, Jing; Gong, Yongfeng; Liu, Yi; Li, Hua

    2016-12-01

    Biofouling is one of the major problems for the coatings used for protecting marine infrastructures during their long-term services. Regulation in surface structure and local chemistry is usually the key for adjusting antifouling performances of the coatings. In this study, flame sprayed multi-layered aluminum coatings with micropatterned surfaces were constructed and the effects of their surface structure and chemistry on the settlement of typical marine diatoms were investigated. Micropatterned topographical morphology of the coatings was constructed by employing steel mesh as a shielding plate during the coating deposition. A silicone elastomer layer for sealing and interconnection was further brush-coated on the micropatterned coatings. Additional surface modification was made using zwitterionic molecules via DOPA linkage. The surface-modified coatings resist effectively colonization of Cylindrotheca closterium. This is explained by the quantitative examination of a simplified conditioning layer that deteriorated adsorption of bovine calf serum proteins on the zwitterionic molecule-treated samples is revealed. The colonization behaviors of the marine diatoms are markedly influenced by the micropatterned topographical morphology. Either the surface micropatterning or the surface modification by zwitterionic molecules enhances antimicrobial ability of the coatings. However, the combined micropatterned structure and zwitterionic modification do not show synergistic effect. The results give insight into anti-corrosion/fouling applications of the modified aluminum coatings in the marine environment.

  10. Experiments, modeling and simulation of the magnetic behavior of inhomogeneously coated nickel/aluminum hybrid foams

    Energy Technology Data Exchange (ETDEWEB)

    Jung, A., E-mail: anne.jung@mx.uni-saarland.de [Universität des Saarlandes, Institute of Applied Mechanics, Campus A4 2, 66123 Saarbrücken (Germany); Klis, D., E-mail: d.klis@lte.uni-saarland.de [Universität des Saarlandes, Laboratory for Electromagnetic Theory, Campus C6 3, 66123 Saarbrücken (Germany); Goldschmidt, F., E-mail: f.goldschmidt@mx.uni-saarland.de [Universität des Saarlandes, Institute of Applied Mechanics, Campus A4 2, 66123 Saarbrücken (Germany)

    2015-03-15

    Open-cell metal foams are used as lightweight construction elements, energy absorbers or as support for catalytic coatings. Coating of open-cell metal foams is not only used for catalytic applications, but it leads also to tremendous increase in stiffness and energy absorption capacity. A non-line of sight coating technique for complex 3D structures is electrodeposition. Unfortunately, due to the 3D porosity and the related problems in mass transport limitation during the deposition, it is not possible to produce homogeneously coated foams. In the present contribution, we present a semi-non-destructive technique applicable to determine the coating thickness distribution of magnetic coatings by measuring the remanent magnetic field of coated foams. In order to have a closer look at the mass transport mechanism, a numerical model was developed to predict the field scans for different coating thickness distributions in the foams. For long deposition times the deposition reaches a steady state whereas a Helmholtz equation is sufficient to predict the coating thickness distribution. The applied current density could be identified as the main influencing parameter. Based on the developed model, it is possible to improve the electrodeposition process and hence the homogeneity in the coating thickness of coated metal foams. This leads to enhanced mechanical properties of the hybrid foams and contributes to better and resource-efficient energy absorbers and lightweight materials. - Highlights: • Production of hybrid foams by electrodeposition of nickel on open-cell metal foams. • Magnetic field scans for visualization of spatial coating thickness distribution. • Modeling of magnetic fields of inhomogeneously coated hybrid foams. • Investigation of mass transport limitation during coating by a Helmholtz equation. • Increasing coating homogeneity by use of low current densities and deposition rates.

  11. Alternating and direct current electrochemical studies of a wool wax-based corrosion preventive coating on aluminum alloy 2024

    Energy Technology Data Exchange (ETDEWEB)

    Su, P.C.; Devereux, O.F. [Univ. of Connecticut, Storrs, CT (United States). Dept. of Metallurgy and Materials Engineering

    1998-06-01

    The corrosion behavior of Al 2024-T3 treated with a wool wax (lanolin)-based corrosion preventive coating in aqueous 0.5 M sodium chloride was studied using electrochemical impedance spectroscopy (EIS) and direct current electrode polarization. DC measurements were modeled by three reactions: oxidation of aluminum, reduction of oxygen, and reduction of hydrogen. Alternating current behavior of untreated specimens was modeled using the Randles circuit, and that of inhibited specimens was modeled using parallel resistance-capacitance circuits representing the coating and the charge-transfer process. AC and DC estimates of the polarization resistance of coated specimens were 50 M{Omega}-cm{sup 2} and 32 M{Omega}-cm{sup 2}, respectively. AC and DC values for bare control specimens were of the order of 3 k{Omega}-cm{sup 2} and 15 k{Omega}-cm{sup 2}, respectively. The wool wax coating was found to be a very effective corrosion preventative for this alloy in the aqueous saline environment whether applied to freshly prepared surfaces or to corroded specimens removed from simulated service.

  12. Aluminum Silicate Nanotube Coating of Siloxane-Poly(lactic acid-Vaterite Composite Fibermats for Bone Regeneration

    Directory of Open Access Journals (Sweden)

    Shuji Yamazaki

    2012-01-01

    Full Text Available In our earlier work, a flexible fibermat consisting of a biodegradable composite with soluble silicate species, which has been reported to enhance bone formation, was prepared successfully using poly(L-lactic acid and siloxane-containing calcium carbonate particles by electrospinning. The fibermat showed enhanced bone formation in an in vivo test. In the present work, to improve the hydrophilicity of skeletal fibers in a fibermat, they were coated with nanotubular aluminum silicate crystals, which have a hydrophilic surface that has excellent affinity to body fluids and a high surface area advantageous for pronounced protein adsorption. The nanotubes were coated easily on the fiber surface using an electrophoretic method. In a conventional contact angle test, a drop of water rapidly penetrated into the nanotube-coated fibermat. The culture test using murine osteoblast-like cells (MC3T3-E1 showed that the cell attachment to the nanotube-coated fibermat at an early stage after seeding was enhanced in comparison with that to the noncoated one. This approach may provide a new method of improving the surface of polymer-based biomaterials.

  13. A corrosion resistant cerium oxide based coating on aluminum alloy 2024 prepared by brush plating

    Energy Technology Data Exchange (ETDEWEB)

    Tang Junlei; Han Zhongzhi [School of Materials Science and Engineering, Beijing University of Chemical Technology, Beijing 100029 (China); Zuo Yu, E-mail: zuoy@mail.buct.edu.cn [School of Materials Science and Engineering, Beijing University of Chemical Technology, Beijing 100029 (China); Tang Yuming [School of Materials Science and Engineering, Beijing University of Chemical Technology, Beijing 100029 (China)

    2011-01-15

    Cerium oxide based coatings were prepared on AA2024 Al alloy by brush plating. The characteristic of this technology is that hydrogen peroxide, which usually causes the plating solution to be unstable, is not necessary in the plating electrolyte. The coating showed laminated structures and good adhesive strength with the substrate. X-ray diffraction and X-ray photoelectron spectroscopy analysis showed that the coatings were composed of Ce(III) and Ce(IV) oxides. The brush plated coatings on Al alloys improved corrosion resistance. The influence of plating parameters on structure and corrosion resistance of the cerium oxide based coating was studied.

  14. Studies on anodic oxide coating with low absorptance and high emittance on aluminum alloy 2024

    Energy Technology Data Exchange (ETDEWEB)

    Siva Kumar, C. [Department of Post-graduate studies in Chemistry, Central College, Bangalore (India); Sharma, A.K. [Thermal Process Section, ISRO Satellite Centre, Vimanapura Post, Bangalore (India); Mahendra, K.N.; Mayanna, S.M. [Department of Post-graduate studies in Chemistry, Central College, Bangalore (India)

    2000-01-01

    Anodization of AA 2024 in sulfuric acid bath containing glycerol, lactic acid and ammonium metavenadate has been studied to develop white anodic oxide coating. Investigation on the influence of various operating parameters - coating thickness, current density and ammonium metavenadate concentration on the optical properties was carried out to optimize the process. Infrared, atomic absorption spectroscopic techniques and scanning electron micrograph were used to characterize the coating. The obtained oxide coating provides a ratio of solar absorptance ({alpha}) to infrared emittance ({epsilon}), as low as 0.2. The optical properties and hardness values measured under optimum experimental conditions support its use as a thermal control coating.

  15. Formation of hydrotalcite coating on the aluminum alloy 6060 in spray system

    DEFF Research Database (Denmark)

    Zhou, Lingli; Friis, Henrik; Roefzaad, Melanie

    2016-01-01

    Coatings with the composition of Li-Al-NO3 hydrotalcite were formed on the Al alloy 6060 using a spray system. The coatings consist of crystals with a typical hydrotalcite structure. Dense, uniform and blade-like flakes cover completely the surface of the Al substrate. The coatings display a multi......-layer structure with average thickness of ∼1000 nm. The hydrotalcite-coated samples performed better than those without coatings in salt-spray and filiform-corrosion tests, and further treatment involving sealing with a Mg acetate solution and dipping in a H2O2 + Ce-based solution improved the corrosion...

  16. IN-SITU SYNTHETIC TiB2 PARTICULATE REINFORCED METAL MATRIX COMPOSITE COATING ON AA2024 ALUMINUM ALLOY BY LASER CLADDING TECHNOLOGY

    OpenAIRE

    JIANG XU; YIDE KAN; WENJIN LIU

    2005-01-01

    In order to improve the wear resistance of aluminum alloy, in-situ synthesized TiB2 and Ti3B4 peritectic composite particulate reinforced metal matrix composite, formed on a 2024 aluminum alloy by laser cladding with a powder mixture of Fe-coated Boron, Ti and Al, was successfully achieved using 3-KW CW CO2 laser. The chemical composition, microstructure and phase structure of the composite clad coating were analyzed by energy dispersive X-ray spectroscopy (EDX), SEM, AFM and XRD. The typical...

  17. Coating of 6028 Aluminum Alloy Using Aluminum Piston Alloy and Al-Si Alloy-Based Nanocomposites Produced by the Addition of Al-Ti5-B1 to the Matrix Melt

    Science.gov (United States)

    El-Labban, Hashem F.; Abdelaziz, M.; Mahmoud, Essam R. I.

    2014-10-01

    The Al-12 pctSi alloy and aluminum-based composites reinforced with TiB2 and Al3Ti intermetallics exhibit good wear resistance, strength-to-weight ratio, and strength-to-cost ratio when compared to equivalent other commercial Al alloys, which make them good candidates as coating materials. In this study, structural AA 6028 alloy is used as the base material. Four different coating materials were used. The first one is Al-Si alloy that has Si content near eutectic composition. The second, third, and fourth ones are Al-6 pctSi-based reinforced with TiB2 and Al3Ti nano-particles produced by addition of Al-Ti5-B1 master alloy with different weight percentages (1, 2, and 3 pct). The coating treatment was carried out with the aid of GTAW process. The microstructures of the base and coated materials were investigated using optical microscope and scanning electron microscope equipped with EDX analyzer. Microhardness of the base material and the coated layer were evaluated using a microhardness tester. GTAW process results in almost sound coated layer on 6028 aluminum alloy with the used four coating materials. The coating materials of Al-12 pct Si alloy resulted in very fine dendritic Al-Si eutectic structure. The interface between the coated layer and the base metal was very clean. The coated layer was almost free from porosities or other defects. The coating materials of Al-6 pct Si-based mixed with Al-Ti5-B1 master alloy with different percentages (1, 2, and 3 pct), results in coated layer consisted of matrix of fine dendrite eutectic morphology structure inside α-Al grains. Many fine in situ TiAl3 and TiB2 intermetallics were precipitated almost at the grain boundary of α-Al grains. The amounts of these precipitates are increased by increasing the addition of Al-Ti5-B1 master alloy. The surface hardness of the 6028 aluminum alloy base metal was improved with the entire four used surface coating materials. The improvement reached to about 85 pct by the first type of

  18. Electrophoretic deposition of hybrid coatings on aluminum alloy by combining 3-aminopropyltrimethoxysilan to silicon–zirconium sol solutions for corrosion protection

    Energy Technology Data Exchange (ETDEWEB)

    Yu, Mei; Xue, Bing; Liu, Jianhua, E-mail: yumei@buaa.edu.cn; Li, Songmei; Zhang, You

    2015-09-01

    Electrophoretic deposition (EPD) silicon–zirconium organic–inorganic hybrid coatings were applied on LC4 aluminum alloy for corrosion protection. 3-Glycidoxypropyl-trimethoxysilane (GTMS) and Zirconium (IV) n-propoxide (TPOZ) were used as precursors. 3-Aminopropyl-trimethoxysilane (APS) was added to enhance the corrosion protective performance of the coatings. Scanning electron microscopy (SEM), energy dispersive X-ray spectroscopy (EDS) and Fourier transform infrared spectroscopy (FTIR) were employed to characterize morphology, microstructure and component. The results show that the addition of APS leads to the enhanced migration and deposition of positively charged colloidal particles on the surface of metal substrate, which results in the thickness increasing of coatings. However, loading an excessive amount of APS gives a heterogeneous coating surface. The corrosion protective performance of coatings were measured by electrochemical impedance spectroscopy (EIS) and potentiodynamic polarization. The results indicate that the addition of APS improves corrosion protective performance of coatings. The optimal addition content of APS is about 15%. The 15% APS coating is uniform and dense, as well as has good corrosion protective performance. The impedance value (1.58 × 10{sup 5} Ω·cm{sup 2}, at the lowest frequency) of 15% APS coating is half order of magnitude higher than that of coating without APS, and 15% APS coating always keeps the best corrosion protective performance with prolonged immersion time. This kind of coating is identified with “double-structure” properties based on the analysis of EIS and potentiodynamic polarization. Furthermore, the equivalent circuit results indicate that the intermediate oxide layer plays a main role in corrosion protection. - Highlights: • Electrophoretic deposition hybrid coatings are prepared on LC4 aluminum alloy. • 3-Aminopropyl-trimethoxysilane (APS) enhances the corrosion protective performance. • The

  19. Physical and mechanical characteristics and chemical compatibility of aluminum nitride insulator coatings for fusion reactor applications

    Energy Technology Data Exchange (ETDEWEB)

    Natesan, K.; Rink, D.L. [Argonne National Lab., IL (United States). Energy Technology Div.

    1996-04-01

    The blanket system is one of the most important components in a fusion reactor because it has a major impact on both the economics and safety of fusion energy. The primary functions of the blanket in a deuterium/tritium-fueled fusion reactor are to convert the fusion energy into sensible heat and to breed tritium for the fuel cycle. The Blanket Comparison and Selection Study, conducted earlier, described the overall comparative performance of various concepts, including liquid metal, molten salt, water, and helium. Based on the requirements for an electrically insulating coating on the first-wall structural material to minimize the MHD pressure drop during the flow of liquid metal in a magnetic field, AlN was selected as a candidate coating material for the Li self-cooled blanket concept. This report discusses the results from an ongoing study of physical and mechanical characteristics and chemical compatibility of AlN electrical insulator coatings in a liquid Li environment. Details are presented on the AlN coating fabrication methods, and experimental data are reported for microstructures, chemistry of coatings, pretreatment of substrate, heat treatment of coatings, hardness data for coatings, coating/lithium interactions, and electrical resistance before and after exposure to lithium. Thermodynamic calculations are presented to establish regions of stability for AlN coatings in an Li environment as a function of O concentration and temperature, which can aid in-situ development of AlN coatings in Li.

  20. Laser-Ultrasonic Measurement of Elastic Properties of Anodized Aluminum Coatings

    Science.gov (United States)

    Singer, F.

    Anodized aluminum oxide plays a great role in many industrial applications, e.g. in order to achieve greater wear resistance. Since the hardness of the anodized films strongly depends on its processing parameters, it is important to characterize the influence of the processing parameters on the film properties. In this work the elastic material parameters of anodized aluminum were investigated using a laser-based ultrasound system. The anodized films were characterized analyzing the dispersion of Rayleigh waves with a one-layer model. It was shown that anodizing time and temperature strongly influence Rayleigh wave propagation.

  1. Suppression of Aluminum Current Collector Dissolution by Protective Ceramic Coatings for Better High-Voltage Battery Performance.

    Science.gov (United States)

    Heckmann, Andreas; Krott, Manuel; Streipert, Benjamin; Uhlenbruck, Sven; Winter, Martin; Placke, Tobias

    2017-01-04

    Batteries based on cathode materials that operate at high cathode potentials, such as LiNi0.5 Mn1.5 O4 (LNMO), in lithium-ion batteries or graphitic carbons in dual-ion batteries suffer from anodic dissolution of the aluminum (Al) current collector in organic solvent-based electrolytes based on imide salts, such as lithium bis(trifluoromethanesulfonyl) imide (LiTFSI). In this work, we developed a protective surface modification for the Al current collector by applying ceramic coatings of chromium nitride (Crx N) and studied the anodic Al dissolution behavior. By magnetron sputter deposition, two different coating types, which differ in their composition according to the CrN and Cr2 N phases, were prepared and characterized by X-ray diffraction, X-ray photoelectron spectroscopy (XPS), scanning electron microscopy (SEM), and their electronic conductivity. Furthermore, the anodic dissolution behavior was studied by cyclic voltammetry and chronocoulometry measurements in two different electrolyte mixtures, that is, LiTFSI in ethyl methyl sulfone and LiTFSI in ethylene carbonate/dimethyl carbonate 1:1 (by weight). These measurements showed a remarkably reduced current density or cumulative charge during the charge process, indicating an improved anodic stability of the protected Al current collector. The coating surfaces after electrochemical treatment were characterized by means of SEM and XPS, and the presence or lack of pit formation, as well as electrolyte degradation products could be well correlated to the electrochemical results.

  2. Oxidation of hydrogen-passivated silicon surfaces by scanning near-field optical lithography using uncoated and aluminum-coated fiber probes

    DEFF Research Database (Denmark)

    Madsen, Steen; Bozhevolnyi, Sergey I.; Birkelund, Karen;

    1997-01-01

    Optically induced oxidation of hydrogen-passivated silicon surfaces using a scanning near-field optical microscope was achieved with both uncoated and aluminum-coated fiber probes. Line scans on amorphous silicon using uncoated fiber probes display a three-peak profile after etching in potassium ...

  3. Abrasive wear behaviors of high velocity arc sprayed iron aluminum composite coatings

    Institute of Scientific and Technical Information of China (English)

    Weipu Xu; Binshi Xu; Wei Zhang; Zixin Zhu; Yixiong Wu

    2005-01-01

    The High Velocity Arc Spraying (HVAS) technology was used to prepare Fe-Al composite coatings by the adding of different elements into cored wires to obtain different Fe-Al coatings. The added compounds do great effect on the properties of the composite coatings. The microstructures and abrasive wear performances of the coatings were assessed by transmission electron microscopy (TEM), scanning electron microscopy (SEM), and THT07-135 high temperature wear equipment. It was found that the adding of Cr3C2 can greatly increase the room temperature wear behavior, and Fe-Al/WC coatings have adapting periods at the beginning of wear experiment. With the rise of temperature, the wear resistance of Fe-Al/Cr3C2 coatings becomes bad from room temperature to 250℃, and then stable from 250℃ to 550℃; the wear resistance of Fe-Al/WC becomes well with the rise of temperature.The adding of Cr and Ni can also improve wear performances of Fe-Al composite coatings.

  4. Corrosion resistance of flaky aluminum pigment coated with cerium oxides/hydroxides in chloride and acidic electrolytes

    Science.gov (United States)

    Niroumandrad, S.; Rostami, M.; Ramezanzadeh, B.

    2015-12-01

    The objective of this study was to enhance the corrosion resistance of lamellar aluminum pigment through surface treatment by cerium oxides/hydroxides. The surface composition of the pigments was studied by energy-dispersive spectroscopy (EDS) and X-ray photoelectron spectroscopy (XPS). The corrosion resistance of the pigment was evaluated by conventional hydrogen evolution measurements in acidic solution and electrochemical impedance spectroscopy (EIS) in 3.5% NaCl solution. Results showed that the Ce-rich coating composed of Ce2O3 and CeO2 was precipitated on the pigment surface after immersion in the cerium solution. The corrosion resistance of pigment was significantly enhanced after modification with cerium layer.

  5. Application of aluminum diffusion coatings to mitigate the KCl-induced high-temperature corrosion

    DEFF Research Database (Denmark)

    Kiamehr, Saeed; Lomholt, T. N.; Dahl, Kristian Vinter

    2017-01-01

    Pack cementation was used to produce Fe1−xAl and Fe2Al5 diffusion coatings on ferritic-martensitic steel P91 and a Ni2Al3 diffusion coating on pure nickel. The performance of diffusion coatings against high-temperature corrosion induced by potassium chloride (KCl) was evaluated by exposing......-ray diffractometry (XRD) before and after the exposures. It was found that all the diffusion coatings formed protective oxides under salt-free exposure in air. Under the salt deposit, Fe1−xAl showed local failure while on large parts of the sample a protective layer had formed. Fe2Al5 was attacked over the entire...

  6. Oxidation and corrosion behavior of titanium aluminum nitride coatings by arc ion plating

    Institute of Scientific and Technical Information of China (English)

    LI Ming-sheng; FENG Chang-jie; ZHANG Zhi-feng; WANG Fu-hui

    2006-01-01

    Composite metastable TiN and Ti1-xAlxN coatings with different Al content were deposited on 1Cr11Ni2W2MoV stainless steel for aero-engine compressor blades by arc ion plating. The results show that all coatings have a B1NaCl structure and the preferred orientation changes from (111) to (220) with increasing Al content; the lattice parameter of Ti1-xAlxN decreases with the increase of Al content. The oxidation-resistance of (Ti,Al)N coatings is significantly improved owing to the formation of Al-riched oxide on the surface of the coatings. The nitride coatings can significantly improve the corrosion-resistance of 1Cr11Ni2W2MoV stainless steel under the synergistic of water vapor and NaCl, and the corrosion-resistance becomes better when the Al content increases, because not only the quick formation of thin alumina layer prevents the further corrosion but also the formation of alumina seals the pinholes or defects in the coatings, which prevents the occurrence of localized nodules-like corrosion.

  7. Effect of Chromate and Chromate-Free Organic Coatings on Corrosion Fatigue of an Aluminum Alloy

    Science.gov (United States)

    2012-02-20

    fatigue life [18]. In order to understand the mechanism of corrosion and corrosion fatigue of aluminum copper alloys, the morphological ...Microscopic features of fracture morphology were analyzed with scanning electron microscopy. In order to study the inhibition of these pigments...Conservation: Environmental Test Box Studies, European Cultural Heritage Newsletter on Research N2 (1988) 13–21. 63. G.O. Ilevbare, J.R. Scully, J

  8. Dependence of Microstructure and Hardness of Nanocomposite Coatings of nc-(Ti1-xAlxN)/a-Si3N4 on Aluminum Contents

    Institute of Scientific and Technical Information of China (English)

    MA Sheng-li; MA Da-yan; XU Ke-wei

    2004-01-01

    Super-hard nanocomposite coatings have been received a great attention during recent years. Based on our previous investigations onto the several super-hard nanocomposite coating systems including nc-TiN/a-Si3N4,nc-TiN/a-BN. This paper reports on the nc-(Ti1-xAlxN)/a-Si3N4 nanocomposite coatings prepared by direct current plasma enhanced chemical vapor deposition (PECVD). And the effect of aluminum contents on the microstructure and hardness of the coatings have been mainly investigated. The coatings were characterized by means of X-ray diffraction (XRD),X-ray photoelectron spectroscopy (XPS), scanning electron microscopy (SEM) equipped with energy dispersive analysis of X-rays (EDX), and the hardness measurements were done by means of the automated load-depth sensing technique using Vickers diamond indenter. The thermal stability of nanocomposite coatings of TiN/a-Si3N4 was evaluated by annealing at elevated temperatures up to 1000℃. The results shows that super hardness of nc-(Ti1-xAlxN)/a-Si3N4 could be obtained with a wide aluminum content from 10at.% to 86at.% in (Ti1-xAlx)N phase, while the silicon content can be kept at 4~5 at.%. These nanocomposite coatings shows a relatively better thermal stability of nanocrystallite size and therefore high hardness up to 1000℃, which further support our earlier concept for the design of super-hard nanocomposite coatings. These results are suggested mainly due to the formation of nanostructure, and this indicates that the aluminum has also the role of controlling the crystallite size within nc-(Ti1-xAlxN)/a-Si3N4 besides its known well property of the super anti-oxidation.

  9. Dependence of Microstructure and Hardness of Nanocomposite Coatings of nc-(Ti1-xAlxN)/a-Si3N4 on Aluminum Contents

    Institute of Scientific and Technical Information of China (English)

    MASheng-li; MADa-yan; XUKe-wei

    2004-01-01

    Super-hard nanocomposite coatings have been received a great attention during recent years. Based on our previous investigations onto the several super-hard nanocomposite coating systems including nc-TiN/a-Si3N4,nc-TiN/a-BN. This paper reports on the nc-(Ti1-xAlxN)/a-Si3N4 nanocomposite coatings prepared by direct current plasma enhanced chemical vapor deposition (PECVD). And the effect of aluminum contents on the microstructure and hardness of the coatings have been mainly investigated. The coatings were characterized by means of X-ray diffraction (XRD), X-ray photoelectron spectroscopy (XPS), scanning electron microscopy (SEM) equipped with energy dispersive analysis of X-rays (EDX), and the hardness measurements were done by means of the automated load-depth sensing technique using Vickers diamond indenter. The thermal stability of nanocomposite coatings of TiN/a-Si3N4 was evaluated by annealing at elevated temperatures up to 1000~C. The results shows that super hardness of nc-(Til_xAlxN)/a-Si3N4 could be obtained with a wide aluminum content from 10at.% to 86at.% in (Til-xAlx)N phase, while the silicon content can be kept at 4-5 at.%. These nanocomposite coatings shows a relatively better thermal stability of nanocrystallite size and therefore high hardness up to 1000~C, which further support our earlier concept for the design of super-hard nanocomposite coatings. These results are suggested mainly due to the formation of nanostructure, and this indicates that the aluminum has also the role of controlling the crystallite size within nc-(Ti1-xAlxN)/a-Si3N4 besides its known well property of the super anti-oxidation.

  10. Effects of cathodic component of current on porosity and hardness characteristics of micro plasma oxidation(MPO) coatings on aluminum alloy

    Institute of Scientific and Technical Information of China (English)

    Samir Hamid Awad; QIAN Han-cheng

    2005-01-01

    Micro plasma oxidation(MPO) has recently been investigated as a novel,rapid and effective means to provide modified surfaces with improved properties of load bearing and wear resistance on light alloys particularly aluminum alloys.MPO is a multifactor-controlled process,these factors must be controlled to produce high quality coatings.The main research emphasis in MPO coating development over the past years seems to be the attainment of higher hardness levels and thick coatings.The porosity of MPO coating is the most complex phenomenon affecting the distribution,levels and the measurements of the hardness;and it is controlled by suitable selection of important parameters such as the electrical conditions.Ceramics coatings were synthesized on Al substrate by MPO to examine the effects of adding a cathodic phase alternated with anodic-cathodic current on the porosity and hardness characteristics of coatings by X-ray diffraction(XRD),scanning electron microscopy(SEM),and microhardness tester.The coatings produced by the combined mode are more dense and less porous than that by the anodic-cathodic mode.Microhardness test shows that the coatings produced by the combined mode exhibit both the highest hardness,and less reduction percentage in hardness with increasing the coatings thickness.These improvements become more significant for the polished and thicker coatings.

  11. Effect of Al2O3 Micro-powder Additives on the Properties of Micro-arc Oxidation Coatings Formed on 6061 Aluminum Alloy

    Science.gov (United States)

    Wang, Ping; Wu, Ting; Xiao, You Tao; Pu, Jun; Guo, Xiao Yang; Huang, Jun; Xiang, Chun Lang

    2016-09-01

    Al2O3 micro-powder was suspended in the basis electrolyte to form micro-arc oxidation (MAO) coatings on 6061 aluminum alloy by MAO. During the stage of micro-arc oxidation, Al2O3 micro-powder with negative surface charge was melted by the micro-arc around the anode and incorporated into the MAO coatings. With the continuous addition of Al2O3 micro-powder, the oxidation voltages rose up firstly and then decreased. The surface and cross-sectional morphologies showed that the size of micropores decreased and the MAO coatings surface got loosened following the variation in Al2O3 micro-powder concentration. As a consequence of the changing coating structure, the corrosion resistance of the coatings decreased apparently. The micro-hardness of the coatings increased firstly and then decreased, opposite to the trend of the average friction coefficient. It revealed the minimum average friction coefficient of MAO coatings and maximum adhesion between the coatings and substrate when 2.0 g/L Al2O3 micro-powder was added into electrolyte. There were visible cracks and peelings on the coating surface merely at 4.0 g/L after thermal shock tests. The x-ray diffraction results indicated that the addition of Al2O3 micro-powder had less effect on the phase composition of MAO coatings.

  12. Development of water-repellent organic–inorganic hybrid sol–gel coatings on aluminum using short chain perfluoro polymer emulsion

    Energy Technology Data Exchange (ETDEWEB)

    Wankhede, Ruchi Grover, E-mail: 123.ruchi@gmail.com [IITB-Monash Research Academy, Mumbai 400076 (India); Department of Metallurgical Engineering and Materials Science, Indian Institute of Technology Bombay, Mumbai 400076 (India); Morey, Shantaram [Dow Chemicals (India); Khanna, A.S. [Department of Metallurgical Engineering and Materials Science, Indian Institute of Technology Bombay, Mumbai 400076 (India); Birbilis, N. [Department of Materials Engineering, Monash University, Victoria 3800 (Australia)

    2013-10-15

    The development of an organic–inorganic sol–gel coating system (thickness ∼ 2 μm) on aluminum is reported. The coating uses glycidoxytrimethoxysilane (GPTMS) and methyltrimethoxysilane (MTMS) as silane precursors, crosslinked with hexamethylmethoxymelamine (HMMM) and followed by hydrophobic modification using a water base short chain per-fluoro emulsion (FE). Such coating resulted in enhanced hydrophobicity with a contact angle of about 120° and sliding angle of 25° for a 20 μL water droplet. Potentiodynamic polarization and electrochemical impedance spectroscopy (EIS) measurements showed reduced corrosion upon coated substrates than the bare; correlated with both a higher degree of water repellency and formation of low permeable crosslinked sol–gel network. The structure of the coatings deposited was analyzed using Fourier transform infrared (FTIR) and X-ray photoelectron (XPS) spectroscopy, revealing replacement of hydrophillic surface hydroxyls groups with low energy per-fluoro groups.

  13. Thermally Sprayed Aluminum (TSA) Coatings for Extended Design Life of 22%Cr Duplex Stainless Steel in Marine Environments

    Science.gov (United States)

    Paul, S.; Shrestha, S.; Lee, C. M.; Harvey, M. D. F.

    2013-03-01

    In this article, evaluation of sealed and unsealed thermally sprayed aluminum (TSA) for the protection of 22%Cr duplex stainless steel (DSS) from corrosion in aerated, elevated temperature synthetic seawater is presented. The assessments involved general and pitting corrosion tests, external chloride stress corrosion cracking (SCC), and hydrogen-induced stress cracking (HISC). These tests indicated that DSS samples, which would otherwise fail on their own in a few days, did not show pitting or fail under chloride SCC and HISC conditions when coated with TSA (with or without a sealant). TSA-coated specimens failed only at very high stresses (>120% proof stress). In general, TSA offered protection to the underlying or exposed steel by cathodically polarizing it and forming a calcareous deposit in synthetic seawater. The morphology of the calcareous deposit was found to be temperature dependent and in general was of duplex nature. The free corrosion rate of TSA in synthetic seawater was measured to be ~5-8 μm/year at ~18 °C and ~6-7 μm/year at 80 °C.

  14. Influence of electrolyte temperature on properties and infrared emissivity of MAO ceramic coating on 6061 aluminum alloy

    Science.gov (United States)

    Al Bosta, Mohannad M. S.; Ma, Kung-Jeng

    2014-11-01

    6061 aluminum alloy was treated by MAO at various temperatures of the alkali silicate electrolyte using pulsed bipolar current mode for ten minutes. The surface microstructures and properties were studied using SEM, EDX, and XRD. The infrared emissivities of the MAO ceramic coatings were measured at the 70 °C using FTIR spectrometer. The electrolyte temperature strongly affected all the surface properties. The MAO alumina ceramics prepared in cold electrolytes have volcano-like and accumulated particles microstructures, while those prepared in hot electrolytes were: rougher, thinner and contained grainy spherical hollow bulgy microstructures with more pore density and more sillimanite and cristobalite phases which enhanced the IR emissivity. Also, the increment of sillimanite and cristobalite phases moved the apparent peaks toward longer wavelengths, and broadened the opaque region of the IR spectra. As a result, the increment of electrolyte temperature from 12.3 °C to 90.5 °C increased the average of LWIR emissivity from 80.4% to 94.4%, respectively, for the MAO ceramic coatings.

  15. A simple dip coat patterning of aluminum oxide to constitute a bistable memristor

    Science.gov (United States)

    Sharma, Bindu; Rabinal, M. K.

    2016-12-01

    Charge transport studies on a bipolar resistive random access memory device based on aluminum oxide were successfully undertaken. The device was designed in a simple metal-insulator-metal format, which was characterized in detail for structural, morphological and electrical measurements. A low cost technique has been adopted for the formation of the memristive element, exhibiting three orders of magnitude change between its two states of conductivity. The obtained memristive behavior is explained based on evidence obtained from charge transport characteristics. Formation/rupture of the conducting filament by external electric field is found to be the main mechanism behind resistive switching.

  16. Investigation of the weldability of iron-aluminum-chromium overlay coatings for corrosion protection in oxidizing/sulfidizing environments

    Science.gov (United States)

    Regina, Jonathan R.

    The current study investigated the effect of chromium additions on the hydrogen cracking susceptibility of Fe-Al weld overlay claddings containing chromium additions. It was found that the weldability of FeAlCr claddings was a function of both the aluminum and chromium concentrations of the weld coatings. Weld overlay compositions that were not susceptible to hydrogen cracking were identified and the underlying mechanism behind the hydrogen cracking phenomenon was investigated further. It was concluded that the cracking behavior of the FeAlCr welds depended strongly on the microstructure of the weld fusion zone. Although it was found that the cracking susceptibility was influenced by the presence of Fe-Al intermetallic phases (namely Fe3 Al and FeAl), the cracking behavior of FeAlCr weld overlay claddings also depended on the size and distribution of carbide and oxide particles present within the weld structure. These particles acted as hydrogen trapping sites, which are areas where free hydrogen segregates and can no longer contribute to the hydrogen embrittlement of the metal. It was determined that in practical applications of these FeAlCr weld overlay coatings, carbon should be present within these welds to reduce the amount of hydrogen available for hydrogen cracking. Based on the weldability results of the FeAlCr weld claddings, coating compositions that were able to be deposited crack-free were used for long-term corrosion testing in a simulated low NOx environment. These alloys were compared to a Ni-based superalloy (622), which is commonly utilized as boiler tube coatings in power plant furnaces for corrosion protection. It was found that the FeAlCr alloys demonstrated superior corrosion resistance when compared to the Ni-based superalloy. Due to the excellent long-term corrosion behavior of FeAlCr weld overlays that were immune to hydrogen cracking, it was concluded that select FeAlCr weld overlay compositions would make excellent corrosion resistant

  17. Microstructure and mechanical properties of twin-wire arc sprayed Ni-Al composite coatings on 6061-T6 aluminum alloy sheet

    Institute of Scientific and Technical Information of China (English)

    Ji-xiao Wang; Jing-shun Liu; Lun-yong Zhang; Jian-fei Sun; Zhi-ping Wang

    2014-01-01

    We have systematically studied the microstructure and mechanical properties of Ni-5wt%Al and Ni-20wt%Al composite coat-ings fabricated on 6061-T6 aluminum alloy sheet by twin-wire arc spraying under different experimental conditions. The abrasive wear be-havior and interface diffusion behavior of the composite coatings were evaluated by dry/wet rubber wheel abrasive wear tests and heat treat-ment, respectively. Experimental results indicate that the composite coatings exhibit features of adhesive wear. Besides, the Vickers micro-hardness of NiAl and Ni3Al intermetallic compounds is relatively larger than that of the substrate, which is beneficial for enhancing the wear resistance. With the increase of annealing temperature and time, the interface diffusion area between the Ni-Al coating and the substrate gradually expands with the formation of NiAl3 and Ni2Al3 phases, and is controlled by diffusion of aluminum atoms. The grain growth ex-ponent n of diffusion kinetics of the Ni-Al coating, calculated via a high-temperature diffusion model at 400, 480, and 550°C, is between 0.28 and 0.38. This satisfies the cubic law, which is consistent with the general theoretical relationship of high-temperature diffusion.

  18. FORMATION OF CHROMATE CONVERSION COATINGS ON ALUMINUM AND ITS ALLOYS: AN IN SITU XANES STUDY.

    Energy Technology Data Exchange (ETDEWEB)

    SASAKI,K.; ISAACS,H.S.; JAFFCOATE,C.S.; BUCHHAIT,R.; LEGAT,V.; LEE,H.; SRINIVASAMURTHI,V.

    2001-09-02

    We used in situ X-ray adsorption near-edge structure (XANES) to investigate the formation of chromate conversion coatings on pure Al, commercial Al alloys (AA 1100, AA2024, and AA7075), and a series of binary Al-Cu alloys. The method employed a new electrochemical cell that can determine the ratio of hexavalent chromium (Cr(VI)) to total chromium (Cr(total)) speciation in conversion coatings as a function of exposure time to a chromate solution. The spectra showed that the initial Cr(VI)/Cr(total) ratios are greater than later ones for pure Al and AA1100, but not for AA2024 and AA7075. Measurements with Al-Cu alloys demonstrated that the difference observed in AA2024 and AA7075 may not be due to Cu alloying. The proportion of Cr(VI) in the coatings becomes approximately constant after 180 s of exposure for all the specimens examined even though the coatings continue to grow.

  19. MICROSTRUCTURE AND INTERFACES OF A REACTION COATING ON ALUMINUM-ALLOYS BY LASER PROCESSING

    NARCIS (Netherlands)

    ZHOU, XB; DEHOSSON, JTM

    1993-01-01

    This paper reports an approach to coat a ceramic layer on aluminium alloys by means of chemical reaction. The reaction product of Al2O3, layer of 100 mu m in thickness has been formed using a powder mixture of silicon oxide and aluminium by laser processing. It turns out that the large amount of hea

  20. Repair of Damaged M-Chromium-Aluminum-Yttrium Coatings Targeting Petroleum Industry Applications

    Science.gov (United States)

    Farhat, Rabab

    The increase in efficiency of furnace and refinery components in petroleum industries has been the target of many studies. However, the repair technology for damaged pieces is still to be developed. During prolonged service, a degradation of developed coatings occurs as a result of the harsh environment. Therefore, a repair technology, which can extend the life of the coatings, is now under consideration. In this work, electrospark deposition (ESD) has been investigated to understand the solidification behavior and its possibility to repair damaged MCrAlY coatings. Ni-based alloys with different compositions were deposited on Ni substrate using ESD to understand crystal structure of the solidified deposit and the effect of the dissimilar weld composition on dilution. The electrode samples were prepared by spark plasma sintering (SPS). Firstly, different coatings with single and bi-phase microstructure were deposited on pure Ni substrate. Secondly, NiCoCrAlY and CoNiCrAlY were deposited on the damaged spot of the oxidized NiCoCrAlY and CoNiCrAlY respectively. A fine microstructure of metastable phases obtained from each deposit. Also, it was found that an epitaxial growth of NiCoCrAlY and CoNiCrAlY were obtained on the damaged spots. In addition, α-Al 2O3 was obtained on the surface of the deposit after 24hr oxidation at 1000°C.

  1. Tantalum Coating of Steel, Copper, Aluminum, and Titanium by Thermal Chemical Vapor Deposition (CVD)

    DEFF Research Database (Denmark)

    Christensen, Erik; Bjerrum, Niels

    1998-01-01

    Tantalum coatings ranging from 0.5 to 120 mm has been deposited by CVD at 625-1000 C using tantalum pentachloride as precursor. Deposition rates range from 1 to 80mm/h and an activation energy of 103 kJ/mole is calculated. Well adhering deposits has been obtained on stainless steel, carbon steels...

  2. Effect of deposition parameters on mechanical properties of TiN films coated on 2A12 aluminum alloys by arc ion plating (AIP)

    Institute of Scientific and Technical Information of China (English)

    AWAD Samir Hamid; QIAN Han-cheng

    2005-01-01

    TiN films were deposited on 2A12 aluminum alloy by arc ion plating (AIP). The Vickers hardness of the films deposited at different bias voltages and different nitrogen gas pressures, and that of the substrate were measured. The surface roughness of the TiN films diposited at -30 V and -80 V respectively and at different nitrogen gas pressure was measured also. The mass loss of TiN films deposited at 0 V, -30 V and -80 V respectively were analyzed in dry sand rubber wheel abrasive wear tests and wet ones in comparison with uncoated Al alloy and austenitic stainless steel (AISI 316L). It is revealed that the highest hardness of the TiN film is obtained at a bias voltage of -30 V and a N2 gas pressure of 0.5 Pa. The surface roughness of the film is larger at -80 V than that at -30 V and reduces as the increase of the N2 gas pressure. The mass loss of TiN-film coated 2A12 aluminum alloy is remarkably less than that of uncoated Al alloy and also that of AISI 316L, which indicates that the abrasive wear rate is greatly reduced by the application of TiN coating. TiN coating deposited by arc ion plating (AIP) technique on aluminum alloy can be a potential coating for machine parts requiring preciseness and lightness.

  3. Thickness measurement of Sn-Ag hot dip coatings on Large Hadron Collider Superconducting strands by coulometry

    CERN Document Server

    Arnau-Izquierdo, G; Oberli, L R; Scheuerlein, C; Taborelli, M; 10.1149/1.1715094

    2004-01-01

    Amperostatic coulometry is applied for the thickness measurement of Sn-Ag hot dip coatings, which comprise an extended Sn-Cu interdiffusion layer. Complementary measurements, notably weight loss, X-ray photoelectron spectroscopy (XPS), energy dispersive X-ray spectroscopy (EDS), X-ray fluorescence (XRF) and dynamic secondary ion mass spectroscopy (DSIMS) have been performed in order to obtain a better interpretation of the coulometry results. Based on the experimental results presented in this article the three potential changes that are observed during coulometry measurements are ascribed to (1) the entire dissolution of pure Sn, (2) the formation of a CuCl salt layer and (3) the surface passivation. The measurement of the pure Sn mass is well reproducible despite of strong coating thickness variations that are detected by XRF. Several experimental problems, in particular a coating undercutting, hamper the determination of the Sn mass in the intermetallic Sn-Cu layer.

  4. Thickness measurement of Sn-Ag hot dip coatings on Large Hadron Collider Superconducting strands by coulometry

    CERN Document Server

    Scheuerlein, C; Arnau-Izquierdo, G; Oberli, L R; Taborelli, M; 10.1149/1.1715094

    2004-01-01

    Amperostatic coulometry was applied for the thickness measurement of Sn-Ag hot dip coatings, which comprise an extended Sn-Cu interdiffusion layer. Complementary measurements, notably weight loss, X-ray photoelectron spectroscopy, energy-dispersive X-ray spectroscopy, X-ray fluorescence (XRF), and dynamic secondary ion mass spectroscopy were performed in order to obtain a better interpretation of the coulometry results. Based on the experimental results presented in this article, the three potential changes observed during coulometry measurements are ascribed to (i) the entire dissolution of pure Sn, (ii) the formation of a CuCl salt layer, and (iii) the surface passivation. The measurement of the pure Sn mass is well reproducible despite strong coating thickness variations detected by XRF. Several experimental problems, in particular, a coating undercutting, hamper the determination of the Sn mass in the intermetallic Sn-Cu layer. (19 refs).

  5. Spectral luminescent properties of bacteriochlorin and aluminum phthalocyanine nanoparticles as hydroxyapatite implant surface coating

    Directory of Open Access Journals (Sweden)

    Yu. S. Maklygina

    2016-01-01

    Full Text Available The development and the spectral research of unique coating as crystalline nanoparticles of IR photosensitizers were performed for the creation of hydroxyapatite implants with photobactericidal properties. It has been proved that by the interaction of nanoparticles covering implant with the polar solvent, which simulates the interaction of the implant with the biocomponents in vivo (fast proliferating and with immunocompetent cells, photosensitizers nanoparticles change the spectroscopic properties, becoming fluorescent and phototoxic. Thus, the developed coating based on crystalline photosensitizer nanoparticles with studied specific properties should have antibacterial, anti-inflammatory effect by the photodynamic treatment in the near implant area. This research opens the prospect of the local prevention of inflammatory and autoimmune reactions in the area of implantation. The results of the study suggest a promising this technology in order to create implants with photobactericidal properties.

  6. Efficacy of Two Novel Anodic Coatings for Enhanced Corrosion Protection of Aluminum Armor Alloys

    Science.gov (United States)

    2014-01-01

    dolly pulled off at 1980 psi. .....................................................................................................15 Figure 17. ASTM D...tests were performed using a loading fixture commonly referred to as a “ dolly .” The dolly is secured normal to the coating surface using a cyanoacrylate...adhesive. After allowing the adhesive to cure for 24 h at 25 °C at 50% relative humidity, the attached dolly was inserted into the test apparatus

  7. Microstructure and mechanical behavior of copper coated multiwall carbon nanotubes reinforced aluminum composites

    Energy Technology Data Exchange (ETDEWEB)

    Jagannatham, M.; Sankaran, S.; Haridoss, Prathap, E-mail: prathap@iitm.ac.in

    2015-06-25

    Electroless copper coatings were performed on purified carbon nanotubes (CNT), with varying deposition time and the optimum deposition time in terms of uniform deposition was determined to be 45 min. Different amounts of optimized Cu coated CNT (CNT (Cu)) and Al powders were ball milled. CNT (Cu) reinforced Al (Al-CNT (Cu)) composites were prepared by spark plasma sintering (SPS). Pure CNT reinforced Al (Al-CNT) composites were also prepared by SPS. The ball milled powders and composites were characterized using X-Ray diffraction, scanning electron microscopy, Raman spectroscopy, and transmission electron microscopy (TEM). Microhardness and compression properties of the composites were measured. TEM images of ball milled powders and composites revealed uniform distribution of CNT in matrix. Mechanical properties of Al-CNT (Cu) composites are superior to Al-CNT composites. The maximum enhancement in compressive strength of Al-CNT (Cu) composites is 154% for 2 wt% reinforcement; this enhancement is attributed to the copper coating on CNT surface.

  8. An Al@Al2O3@SiO2/polyimide composite with multilayer coating structure fillers based on self-passivated aluminum cores

    Science.gov (United States)

    Zhou, Yongcun; Wang, Hong

    2013-04-01

    We demonstrate a capability in combining two kinds of nanosize and microsize particles of core-shell Al@Al2O3@SiO2 with aluminum cores to form multilayer coating structures as fillers in polyimide matrix for electronic applications. The core-shell Al@Al2O3@SiO2 structure can effectively adjust the relative permittivity (about 12 @1 MHz) of the composite while keeping lower dielectric loss (0.015 @1 MHz) compared to that uncoated aluminum particles. The combination of "macro" and "micro" coating can significantly improve the dielectric properties of the composites. This work provides a useful method to modify the fillers for polymer matrix nanocomposite materials.

  9. DEGRADATION OF SM2ZR2O7 THERMAL BARRIER COATING CAUSED BY CALCIUM-MAGNESIUM-ALUMINUM-SILICON OXIDE (CMAS) DEPOSITION

    Energy Technology Data Exchange (ETDEWEB)

    Wang, Honglong; Sheng, Zhizhi; Tarwater, Emily; Zhang, Xingxing; Dasgupta, Sudip; Fergus, Jeffrey

    2015-03-16

    Rare earth zirconates are promising materials for use as thermal barrier coatings in gas turbine engines. Among the lanthanide zirconate materials, Sm2Zr2O7 with the pyrochlore structure has lower thermal conductivity and better corrosion resistance against calcium-magnesium-aluminum-silicon oxide (CMAS). In this work, after reaction with CMAS, the pyrochlore structure transforms to the cubic fluorite structure and Ca2Sm8(SiO4)6O2 forms in elongated grain.

  10. Effects of acetic acid on microstructure and electrochemical properties of nano cerium oxide films coated on AA7020-T6 aluminum alloy

    Institute of Scientific and Technical Information of China (English)

    H. Hasannejad; T. Shahrabi; M. Aliofkhazraei

    2009-01-01

    Nano cerium oxide films were applied on AA7020-T6 aluminum alloy and the effects of acetic acid concentration on the microstructure and electrochemical properties of the coated samples were investigated by using scanning electron microscopy (SEM), X-ray diffraction (XRD), crack-flee films with well-developed grains were obtained and grain sizes of the films decreased. Elimination of cracks and decreasing grain size of the nano cerium oxide films caused corrosion resistance to increase.

  11. Effect of the current density on electrodepositing alpha-lead dioxide coating on aluminum substrate

    Institute of Scientific and Technical Information of China (English)

    Burning CHEN; Zhongcheng GUO; Hui HUANG; Xianwan YANG; Yuandong CAO

    2009-01-01

    The α-PbO_2 electrodes are prepared by anodic electrodeposition on Al/conductive coating electrode from alkaline plumbite solutions in order to investigate the effect of the different current densities on the properties of α-PbO_2 electrodes. The physic-ochemical properties of the α-PbO_2 electrodes are analyzed by using SEM, EDS, XRD, Tafel plot, linear sweep voltammetry (LSV) and A.C. Impedance. A compact and uniform layer of lead dioxide was obtained at the current density of 3 mA-cm~(-2) . A further increase in current density results in smaller particles with high porosity. EDS and XRD analyses have shown that the PbO_2 deposited in alkaline conditions is highly non stoichiometric, and the PbO impurities are formed on the surface layer besides the α-PbO_2. The corrosion resistance of α-PbO_2 at the low current density is superior to that of the high current density. It can be attributed to a porous layer of deposited films at high current densities. When used as anodes for oxygen evolution in aqueous Zn~(2+) 50 g·L~(-1), H_2SO_4 150 g·L~(-1), the Al/conductive coating/α-PbO_2 exhibits lower potential compared to Pb electrode. Al/conductive coating/α-PbO_2 electrode with the best electrocatalytic activity was obtained at current density of 1 mA·cm~(-2). The lowest roughness factor was obtained at 1 mA·cm~(-2).

  12. Biocompatibility tests performed on nanoporous aluminum oxide coated with polyethyleneglycol and titanium dioxide

    OpenAIRE

    2011-01-01

    Anodized aluminium oxide may be chemically treated to yield a uniform self-organized distribution of pores with a specific pore diameter. The thickness of in-house anodized alumina and its pore size can be modified by changing the electrolyte, the temperature of the electrolyte, the time of anodization and the potential over the anodized plates.  In this thesis, a method for anodized aluminium oxide (AAO) was optimized for creating custom-made porous alumina membranes and coating them with Ti...

  13. Removal of fluoride from drinking water using aluminum hydroxide coated activated carbon prepared from bark of Morinda tinctoria

    Science.gov (United States)

    Amalraj, Augustine; Pius, Anitha

    2016-10-01

    The aim of this study is to design and develop a novel cost effective method for fluoride removal, applicable to rural areas of developing countries. Adsorption is widely considered as one of the appropriate technologies for water defluoridation. This study investigates the feasibility of using low-cost biomass based activated carbon from the bark of Morinda tinctoria coated with aluminum hydroxide (AHAC) for water defluoridation, at neutral pH range. Characterization of AHAC was done through IR, SEM with EDAX studies before and after fluoride treatment. The fluoride adsorption capacity of AHAC as a function of contact time, pH and initial fluoride concentration was investigated. The role of co-existing interfering ions also was studied. The isotherm and kinetic models were used to understand the nature of the fluoride adsorption onto AHAC. Freundlich isotherm and intra-particle diffusion were the best-fitting models for the adsorption of fluoride on AHAC. Fluoride adsorption kinetics well fitted with pseudo-second order model. The results showed excellent fluoride adsorption capacity was found to be 26.03 mg g-1 at neutral pH.

  14. Chromium-free conversion coatings based on inorganic salts (Zr/Ti/Mn/Mo) for aluminum alloys used in aircraft applications

    Energy Technology Data Exchange (ETDEWEB)

    Santa Coloma, P., E-mail: patricia.santacoloma@tecnalia.com [TECNALIA Research & Innovation, Parque Tecnológico de San Sebastián, Mikeletegi Pasealekua 2, E-20009 Donostia-San Sebastián, Gipuzkoa (Spain); Izagirre, U.; Belaustegi, Y.; Jorcin, J.B.; Cano, F.J. [TECNALIA Research & Innovation, Parque Tecnológico de San Sebastián, Mikeletegi Pasealekua 2, E-20009 Donostia-San Sebastián, Gipuzkoa (Spain); Lapeña, N. [Boeing Research & Technology Europe, S.L.U., Avenida Sur del Aeropuerto de Barajas 38, Building 4 – 3rd Floor, E-28042 Madrid (Spain)

    2015-08-01

    Highlights: • Chromium-free conversion coatings for corrosion protection of aluminum alloys. • Salt spray and potentiodynamic sweep tests to study the corrosion behavior. • Local deposits on Cu-rich intermetallic particles enhanced corrosion resistance. • Surface characterization to relate bath's composition and corrosion resistance. • Best corrosion protection with conversion baths without titanium salts. - Abstract: Novel chromium-free conversion coatings based on Zr/Ti/Mn/Mo compounds were developed at a pilot scale to improve the corrosion resistance of the AA2024-T3 and AA7075-T6 aluminum alloys for aircraft applications. The influence of the presence of Zr and Ti in the Zr/Ti/Mn/Mo conversion bath's formulation on the corrosion resistance of the coated alloys was investigated. The corrosion resistance provided by the conversion coatings was evaluated by salt spray exposure and potentiodynamic sweeps. Optical and scanning electron microscopy coupled with energy dispersive spectroscopy (SEM/EDS) and atomic force microscopy (AFM) operating in the Kelvin Probe mode (SKPFM) were used to provide microstructural information of the coated samples that achieved the best results in the corrosion tests. The salt spray test evidenced the higher corrosion resistance of the coated samples compared to the bare surfaces for both alloys. The potentiodynamic tests showed that the corrosion current density decreased for coated AA7075-T6 and AA2024-T3 alloys, which indicated an obvious improvement of the corrosion resistance with all the processes for both alloys. Although the corrosion resistance of the coated samples appeared to be higher for the alloy AA7075-T6 than for the alloy AA2024-T3, both alloys achieved the best corrosion protection with the coatings deposited from conversion bath formulations containing no titanium salts. The microscopy analysis on the coated AA7075-T6 samples revealed that a local deposition of Zr compounds and, possibly, an

  15. 铝合金表面电火花沉积层组织与性能%Microstructure and properties of ESD coating on aluminum alloy

    Institute of Scientific and Technical Information of China (English)

    郭锋; 苏勋家; 李平; 侯根良

    2012-01-01

    采用电火花沉积技术,以硅青铜作为电极,在空气中对2A12铝合金表面进行了强化.采用扫描电镜、电子能谱分析仪与X射线衍射仪等仪器对沉积层的形貌、组织、元素分布和结构进行了分析与研究;利用显微硬度计和磨损试验机对沉积层的显微硬度与耐磨性进行了测试.结果表明,沉积层连续、致密,与基体呈冶金结合,无明显界面;主要由铜铝金属间化合物组成,显微硬度可达578 HV;沉积层耐磨性较基体显著提高,表面强化效果明显.%Using silicon bronze electrode,2A12 aluminum alloy surface was strengthened by electrospark deposition process.The microstructure,element distribution and phase structure of deposited coating were analyzed by scanning electron microscopic,energy-dispersive spectrum and X-ray diffractometer,respectively.Furthermore,the microhardness distribution and wear resistance of deposition coating were studied by microhardness tester and abrasion tester,respectively.The results show that the deposition coating has an average thickness of about 30 μm and forms metallurgical bonding with the substrate.The deposition coating is mainly composed of Cu-Al intermetallic compounds,its microhardness can reach 578 HV.Compared with the 2A12 aluminum alloy substrate,the wearing volume loss of deposition coating is less than one fifth of the substrate.The surface performance of 2A12 aluminum alloy is improved obviously.

  16. Application of encapsulated aluminum pigments to waterborne coating%包覆型铝粉颜料在水性涂料中的应用

    Institute of Scientific and Technical Information of China (English)

    陈军; 皮丕辉; 蔡智奇; 文秀芳; 程江; 杨卓如

    2011-01-01

    以正硅酸乙酯(TEOS)和乙烯基三乙氧基硅烷(VTES)为前驱物,通过溶胶-凝胶反应在铝颜料表面形成了一层致密的包覆层,再通过甲基丙烯酸甲酯(MMA)和丙烯酸(AA)的自由基聚合反应对铝颜料进行第二层包覆,制备了含亲水基团的包覆型铝粉颜料,以此包覆的铝颜料配制了水性铝粉涂料.研究了铝粉及交联剂的用量、涂料黏度和烘烤温度对漆膜外观和性能的影响,获得了较佳的工艺条件如下:铝粉用量为3%,交联剂的用量为树脂用量的30%,涂料黏度为13 s,烘烤温度为150℃.以此工艺获得的水性铝粉涂料涂膜具有较佳的综合性能,光泽度达到73.4°.%An encapsulated aluminum pigment containing hydrophilic-group was prepared by producing dense encapsulation layer on the surface of aluminum pigment,which is formed with tetraethoxysilane (TEOS) and vinyltriethoxysilane (VTES) as precursors by sol-gel reaction,and by encapsulating the second layer formed by free radical copolymerization reaction of methyl methacrylate (MMA)and acrylic acid (AA). A waterborne aluminum coating was prepared with the encapsulated aluminum pigment. The effects of the amounts of aluminum pigment and crosslinking agent, viscosity of the coating material and baking temperature on film appearance and performance were studied. Good process conditions were obtained as follows:amount of aluminum pigment 3%, amount of crosslinking agent 30% compared with resin, viscosity 13 s, and baking temperature 150 ℃. The film of waterborne aluminum powder coating obtained from this process has excellent comprehensive performance and its luster is up to 73.4°.

  17. The formation of tungsten doped Al2O3/ZnO coatings on aluminum by plasma electrolytic oxidation and their application in photocatalysis

    Science.gov (United States)

    Stojadinović, Stevan; Vasilić, Rastko; Radić, Nenad; Tadić, Nenad; Stefanov, Plamen; Grbić, Boško

    2016-07-01

    Tungsten doped Al2O3/ZnO coatings are formed by plasma electrolytic oxidation of aluminum substrate in supporting electrolyte (0.1 M boric acid + 0.05 M borax + 2 g/L ZnO) with addition of different concentrations of Na2WO4·2H2O. The morphology, crystal structure, chemical composition, and light absorption characteristics of formed surface coatings are investigated. The X-ray diffraction and X-ray photoelectron spectroscopy results indicate that formed surface coatings consist of alpha and gamma phase of Al2O3, ZnO, metallic tungsten and WO3. Obtained results showed that incorporated tungsten does not have any influence on the absorption spectra of Al2O3/ZnO coatings, which showed invariable band edge at about 385 nm. The photocatalytic activity of undoped and tungsten doped Al2O3/ZnO coatings is estimated by the photodegradation of methyl orange. The photocatalytic activity of tungsten doped Al2O3/ZnO coatings is higher thanof undoped Al2O3/ZnO coatings; the best photocatalytic activity is ascribed to coatings formed in supporting electrolyte with addition of 0.3 g/L Na2WO4·2H2O. Tungsten in Al2O3/ZnO coatings acts as a charge trap, thus reducing the recombination rate of photogenerated electron-hole pairs. The results of PL measurements are in agreement with photocatalytic activity. Declining PL intensity corresponds to increasing photocatalytic activity of the coatings, indicating slower recombination of electron-hole pairs.

  18. Highly enhanced and temporally stable field emission from MWCNTs grown on aluminum coated silicon substrate

    Directory of Open Access Journals (Sweden)

    M. Sreekanth

    2015-06-01

    Full Text Available In this work, a detailed field emission study of multi-walled carbon nanotubes (MWCNTs grown on Si and Al coated Si substrates is reported. Morphological and microstructural studies of the films show higher entanglement of CNTs in the case of CNT/Si film as compared to CNT/Al/Si film. Raman studies show that the defect mediated peak (D is substantially suppressed as compared to graphitic peak (G resulting in significant reduction in ID/IG value in CNT/Al/Si film. Field emission (FE current density of CNT/Al/Si film (∼25 mA/cm2 is significantly higher as compared to that of CNT/Si film (∼1.6 mA/cm2. A substantial improvement in temporal stability is also observed in CNT/Al/Si film. This enhancement in field emission current is attributed to strong adhesion between substrate and CNTs, low work function, high local field enhancement factor at the CNT tips and less entanglement of CNTs grown on Al/Si. The temporally stable CNT/Al/Si cold cathode can be a potential candidate to replace conventional electron sources in prototype devices.

  19. Effects of Al2O3 Nano-Particles on Corrosion Performance of Plasma Electrolytic Oxidation Coatings Formed on 6061 Aluminum Alloy

    Science.gov (United States)

    Vakili-Azghandi, Mojtaba; Fattah-alhosseini, Arash; Keshavarz, Mohsen K.

    2016-12-01

    Corrosion resistance improvement of plasma electrolyte oxidation coatings on 6061 aluminum alloy in silicate electrolyte containing Al2O3 nano-particles was studied, with particular emphasis on the microstructure, coating growth, and corrosion behavior in 3.5 wt.% NaCl solution. The microstructure of coatings, their thickness, and phase composition were characterized using scanning electron microscopy and x-ray diffraction. All characterization data showed that the maximum coating thickness and lowest amount of porosity were obtained in a low concentration of KOH, a high concentration of Na2SiO3, and moderate concentration of Al2O3 nano-particles in the electrolyte. This combination describes the optimum plasma electrolytic oxidation electrolyte, which has the best conductivity and oxidizing state, as well as the highest incorporation of electrolyte components in the coating growth process. On the other hand, incorporation and co-deposition of Al2O3 nano-particles were more pronounced than SiO3 2- ions in some level of molar concentration, which is due to the higher impact of electron discharge force on the adsorption of Al2O3 nano-particles. The electrochemical results showed that the best protective behavior was obtained in the sample having a coat with the lowest porosity and highest thickness.

  20. Surface Characterizations of Fretting Fatigue Damage in Aluminum Alloy 7075-T6 Clamped Joints: The Beneficial Role of Ni–P Coatings

    Directory of Open Access Journals (Sweden)

    Reza H. Oskouei

    2016-02-01

    Full Text Available This paper aims to characterize the surface damage as a consequence of fretting fatigue in aluminum alloy 7075-T6 plates in double-lap bolted joints through XRD, surface profilometry, and SEM analyses. The main focus was on the surface roughness and chemical phase composition of the damaged zone along with the identification of fretting fatigue crack initiations over the surface of the material. The surface roughness of the fretted zone was found to increase when the joint was clamped with a higher tightening torque and tested under the same cyclic loading. Additionally, MgZn2 (η/ή precipitates and ZnO phase were found to form onto the surface of uncoated aluminum plate in the fretted and worn zones. The formation of the ZnO phase was understood to be a result of frictional heat induced between the surface of contacting uncoated Al 7075-T6 plates during cyclic loading and exposure to the air. The beneficial role of electroless nickel-phosphorous (Ni–P coatings in minimizing the fretting damage and thus improving the fretting fatigue life of the aluminum plates was also studied. The results showed that the surface roughness decreased by approximately 40% after applying Ni–P coatings to the Al 7075-T6 plates.

  1. Interaction between Escherichia coli DNA polymerase IV and single-stranded DNA-binding protein is required for DNA synthesis on SSB-coated DNA.

    Science.gov (United States)

    Furukohri, Asako; Nishikawa, Yoshito; Akiyama, Masahiro Tatsumi; Maki, Hisaji

    2012-07-01

    DNA polymerase IV (Pol IV) is one of three translesion polymerases in Escherichia coli. A mass spectrometry study revealed that single-stranded DNA-binding protein (SSB) in lysates prepared from exponentially-growing cells has a strong affinity for column-immobilized Pol IV. We found that purified SSB binds directly to Pol IV in a pull-down assay, whereas SSBΔC8, a mutant protein lacking the C-terminal tail, failed to interact with Pol IV. These results show that the interaction between Pol IV and SSB is mediated by the C-terminal tail of SSB. When polymerase activity was tested on an SSBΔC8-coated template, we observed a strong inhibition of Pol IV activity. Competition experiments using a synthetic peptide containing the amino acid sequence of SSB tail revealed that the chain-elongating capacity of Pol IV was greatly impaired when the interaction between Pol IV and SSB tail was inhibited. These results demonstrate that Pol IV requires the interaction with the C-terminal tail of SSB to replicate DNA efficiently when the template ssDNA is covered with SSB. We speculate that at the primer/template junction, Pol IV interacts with the tail of the nearest SSB tetramer on the template, and that this interaction allows the polymerase to travel along the template while disassembling SSB.

  2. Direct Binding to Replication Protein A (RPA)-coated Single-stranded DNA Allows Recruitment of the ATR Activator TopBP1 to Sites of DNA Damage.

    Science.gov (United States)

    Acevedo, Julyana; Yan, Shan; Michael, W Matthew

    2016-06-17

    A critical event for the ability of cells to tolerate DNA damage and replication stress is activation of the ATR kinase. ATR activation is dependent on the BRCT (BRCA1 C terminus) repeat-containing protein TopBP1. Previous work has shown that recruitment of TopBP1 to sites of DNA damage and stalled replication forks is necessary for downstream events in ATR activation; however, the mechanism for this recruitment was not known. Here, we use protein binding assays and functional studies in Xenopus egg extracts to show that TopBP1 makes a direct interaction, via its BRCT2 domain, with RPA-coated single-stranded DNA. We identify a point mutant that abrogates this interaction and show that this mutant fails to accumulate at sites of DNA damage and that the mutant cannot activate ATR. These data thus supply a mechanism for how the critical ATR activator, TopBP1, senses DNA damage and stalled replication forks to initiate assembly of checkpoint signaling complexes.

  3. The formation of tungsten doped Al{sub 2}O{sub 3}/ZnO coatings on aluminum by plasma electrolytic oxidation and their application in photocatalysis

    Energy Technology Data Exchange (ETDEWEB)

    Stojadinović, Stevan, E-mail: sstevan@ff.bg.ac.rs [University of Belgrade, Faculty of Physics, Studentski trg 12-16, 11000 Belgrade (Serbia); Vasilić, Rastko [University of Belgrade, Faculty of Physics, Studentski trg 12-16, 11000 Belgrade (Serbia); Radić, Nenad [University of Belgrade, Institute of Chemistry, Technology and Metallurgy, Department of Catalysis and Chemical Engineering, Njegoševa 12, 11000 Belgrade (Serbia); Tadić, Nenad [University of Belgrade, Faculty of Physics, Studentski trg 12-16, 11000 Belgrade (Serbia); Stefanov, Plamen [Institute of General and Inorganic Chemistry, Bulgarian Academy of Sciences, Acad. G. Bonchev Str., Block 11, 1113 Sofia (Bulgaria); Grbić, Boško [University of Belgrade, Institute of Chemistry, Technology and Metallurgy, Department of Catalysis and Chemical Engineering, Njegoševa 12, 11000 Belgrade (Serbia)

    2016-07-30

    Highlights: • Tungsten doped Al{sub 2}O{sub 3}/ZnO coatings are formed by plasma electrolytic oxidation (PEO). • Coatings are mainly composed of alpha alumina, ZnO and metallic tungsten. • Photocatalytic activity of doped Al{sub 2}O{sub 3}/ZnO coatings is higher than of undoped ones. • The increase of photoluminescence corresponds to decrease of photocatalytic activity. • Tungsten acts as a charge trap to reduce the recombination rate of electron/hole pairs. - Abstract: Tungsten doped Al{sub 2}O{sub 3}/ZnO coatings are formed by plasma electrolytic oxidation of aluminum substrate in supporting electrolyte (0.1 M boric acid + 0.05 M borax + 2 g/L ZnO) with addition of different concentrations of Na{sub 2}WO{sub 4}·2H{sub 2}O. The morphology, crystal structure, chemical composition, and light absorption characteristics of formed surface coatings are investigated. The X-ray diffraction and X-ray photoelectron spectroscopy results indicate that formed surface coatings consist of alpha and gamma phase of Al{sub 2}O{sub 3}, ZnO, metallic tungsten and WO{sub 3}. Obtained results showed that incorporated tungsten does not have any influence on the absorption spectra of Al{sub 2}O{sub 3}/ZnO coatings, which showed invariable band edge at about 385 nm. The photocatalytic activity of undoped and tungsten doped Al{sub 2}O{sub 3}/ZnO coatings is estimated by the photodegradation of methyl orange. The photocatalytic activity of tungsten doped Al{sub 2}O{sub 3}/ZnO coatings is higher thanof undoped Al{sub 2}O{sub 3}/ZnO coatings; the best photocatalytic activity is ascribed to coatings formed in supporting electrolyte with addition of 0.3 g/L Na{sub 2}WO{sub 4}·2H{sub 2}O. Tungsten in Al{sub 2}O{sub 3}/ZnO coatings acts as a charge trap, thus reducing the recombination rate of photogenerated electron-hole pairs. The results of PL measurements are in agreement with photocatalytic activity. Declining PL intensity corresponds to increasing photocatalytic activity of the

  4. Carbon Fiber with Ni-coating Reinforced Aluminum Matrix Composites%电镀镍碳纤维增强铝基复合材料

    Institute of Scientific and Technical Information of China (English)

    韩变华; 罗天骄; 梁春林; 姚广春; 刘宜汉

    2006-01-01

    提出一种碳纤维表面电镀镍的方法,通过正交实验优化了电镀镍配方及工艺条件,并研究了镀层的显微组织及镀液的成分、电流密度、电镀时间等工艺条件对沉镍速率和镀层质量的影响,并探讨了沉镍机理.用镀镍碳纤维制备铝基复合材料,观测碳纤维与铝的复合效果.%This paper introduces the process of electroplating with nickel on carbon fiber, and the technical conditions of nickel plating are obtained by orthogonal experiment. Microscopic structure of nickel coating and the effect of nickel plating rate and coating structure with the solution composition, current density and electroplating time are studied. The principle of nickel plating is also researched. The aluminum matrix composites is reinforced by carbon fiber with nickel coating, and the compound effect between aluminum and carbon fiber is observed.

  5. A study on the effect of coating's sorption capacity on the porosity in lost foam aluminum alloy casting

    Institute of Scientific and Technical Information of China (English)

    2004-01-01

    Effects of coating constituent, coating density, coating layer thickness and temperature on coating sorption capacity for polystyrene decomposition products have been studied systematically. It has been found that the effect of attapulgite clay on sorption capacity is the largest among coating constituents. The sorption capacity of the coating with 2 %attapulgite clay is elevated by 81%. The relationship between casting porosity and coating sorption capacity has been studied. It has been pointed out that higher coating sorption capacity for polystyrene decomposition products is helpful to decrease the casting porosity. Results also show that the sorption capacity of self- developed HW- 1 coating for polystyrene decomposition products is as good as that of Ashland coating from America.

  6. TEM analysis and wear resistance of the ceramic coatings on Q235 steel prepared by hybrid method of hot-dipping aluminum and plasma electrolytic oxidation

    Energy Technology Data Exchange (ETDEWEB)

    Lu Lihong [State Key Laboratory of Metastable Materials Science and Technology, College of Materials Science and Engineering, Yanshan University, Qinhuangdao 066004 (China); Science and Research Department, Chinese People' s Armed Police Academy, Langfang 065000 (China); Zhang Jingwu [State Key Laboratory of Metastable Materials Science and Technology, College of Materials Science and Engineering, Yanshan University, Qinhuangdao 066004 (China); Shen Dejiu, E-mail: sdj217@ysu.edu.cn [State Key Laboratory of Metastable Materials Science and Technology, College of Materials Science and Engineering, Yanshan University, Qinhuangdao 066004 (China); Wu Lailei; Jiang Guirong [State Key Laboratory of Metastable Materials Science and Technology, College of Materials Science and Engineering, Yanshan University, Qinhuangdao 066004 (China); Li Liang [State Key Laboratory of Automotive Safety and Energy, Tsinghua University, Beijing 100084 (China)

    2012-01-25

    Highlights: Black-Right-Pointing-Pointer Transmission electron microscopy (TEM) was firstly used to analyze the phase composition of the ceramic coatings. Black-Right-Pointing-Pointer The phase composition of the ceramic coatings is mainly amorphous phase and crystal Al{sub 2}O{sub 3} oxides. Black-Right-Pointing-Pointer The cross-section micro-hardness of the treated samples was investigated, the hardness of the ceramic coatings is about HV1300. Black-Right-Pointing-Pointer The wear resistance of the PEO samples is about 3 times higher than that of the heat treated 45 steel. - Abstract: The hybrid method of PEO and hot-dipping aluminum (HDA) was employed to deposit composite ceramic coatings on the surface of Q235 steel. The composition of the composite coatings was investigated with X-ray diffraction (XRD) and transmission electron microscopy (TEM), respectively. The cross-section microstructure and micro-hardness of the treated specimens were investigated and analyzed with scanning electron microscopy (SEM) and microscopic hardness meter (MHM), respectively. The wear resistance of the ceramic coatings was investigated by a self-made rubbing wear testing machine. The results indicate that metallurgical bonding can be observed between the ceramic coatings and the steel substrate. There are many micro-pores and micro-cracks, which act as the discharge channels and result of quick and non-uniform cooling of melted sections in the plasma electrolytic oxidation ceramic coatings. The phase composition of the ceramic coatings is mainly composed of amorphous phase and crystal Al{sub 2}O{sub 3} oxides. The crystal Al{sub 2}O{sub 3} phase includes {kappa}-Al{sub 2}O{sub 3}, {theta}-Al{sub 2}O{sub 3} and {beta}-Al{sub 2}O{sub 3}. The grain size of the {kappa}-Al{sub 2}O{sub 3} crystal is quite non-uniform. The hardness of the ceramic coatings is about HV1300 and 10 times higher than that of the Q235 substrate, which was favorable to the better wear resistance of the ceramic

  7. Effect of Pore Size and Film Thickness on Gold-Coated Nanoporous Anodic Aluminum Oxide Substrates for Surface-Enhanced Raman Scattering Sensor.

    Science.gov (United States)

    Kassu, Aschalew; Farley, Carlton; Sharma, Anup; Kim, Wonkyu; Guo, Junpeng

    2015-11-30

    A sensitive surface enhanced Raman scattering chemical sensor is demonstrated by using inexpensive gold-coated nanoporous anodic aluminum oxide substrates. To optimize the performance of the substrates for sensing by the Surface-enhanced Raman scattering (SERS) technique, the size of the nanopores is varied from 18 nm to 150 nm and the gold film thickness is varied from 30 nm to 120 nm. The sensitivity of gold-coated nanoporous surface enhanced Raman scattering sensor is characterized by detecting low concentrations of Rhodamine 6G laser dye molecules. The morphology of the SERS substrates is characterized by atomic force microscopy. Optical properties of the nanoporous SERS substrates including transmittance, reflectance, and absorbance are also investigated. Relative signal enhancement is plotted for a range of substrate parameters and a detection limit of 10(-6) M is established.

  8. 纯有机亲水铝箔涂覆材料的制备研究%Development of pure organic hydrophilic coating used for aluminum foil

    Institute of Scientific and Technical Information of China (English)

    董劲; 陈志明

    2011-01-01

    The preparation approach of organic hydrophilic coating used for aluminum foil was described.The experimental data showed that the preparation approach of hydrophilic resin was improved when the mass ratio of polyether prepolymer to polyurethane prepolymer was 1∶1, polyether prepolymer was added into reactor for polymerization and ratio of sodium ethylenesulphonate in monomers was increased.The blending and coating technologies were studied.The results showed that when mass ratio of hydrophilic resin to non-ionic surfactant tween-60 was 8 ~ 10, pH value of the coating was between 6 and 6.5, aluminum foil was pretreated with benzene degreasing and being soaked in lye, baking temperature was 250 ℃ , the coating has excellent long-term hydrophilicity.%介绍了一种纯有机亲水铝箔涂料的制备及研究.对亲水树脂的制备方法进行了改进,并通过实验确定:聚醚预聚体与聚氨酯预聚体投料质量比为1:1;聚合时聚醚预聚体宜加于釜底;应增大乙烯基磺酸钠单体的加入比例.研究了亲水涂料的调配及涂装工艺,确定亲水树脂与表面活性剂吐温-60的质量比在8~10、涂料的pH值在6~6.5,铝箔经汽油漂洗、碱液浸泡脱脂预处理,成膜温度在250℃时,涂膜持续亲水性能优异.

  9. Corrosion resistance of Al-based coatings in flowing Pb–15.7Li produced by aluminum electrodeposition from ionic liquids

    Directory of Open Access Journals (Sweden)

    Sven-Erik Wulf

    2016-12-01

    Full Text Available Reduced activation ferritic–martensitic steels are intended to serve as structural materials in different blanket designs, e.g. HCLL, DCLL and WCLL. In these designs the material is supposed to be in direct contact with the flowing liquid breeder material Pb–15.7Li at an operating temperature of up to 550°C. These conditions will lead to severe corrosion attack of the steel and high corrosion rates of up to 400µm per year are reported in the literature. To avoid or reduce corrosion Al-based corrosion barriers were developed in the last years by using electrochemical techniques to deposit aluminum. Until now two processes have been developed. The first one, so called ECA process, is based on volatile toluene electrolytes. Long-term corrosion experiments on these coatings indicated reduced corrosion rates compared to bare Eurofer steel in flowing Pb–15.7Li. However, these Fe–Al scales showed inhomogeneous corrosion attack of the corrosion barrier itself. In this study the improved ECX process was applied to produce Al-based coatings. The short-term corrosion behavior of such barrier coatings was analyzed for up to 4000h by diameter measurements and metallographic examinations. The investigation revealed uniform corrosion in comparison to inhomogeneous attack in case of ECA coated samples and reduced corrosion rates of around 20µm/a even for low exposure times of 4000h.

  10. Holy basil (Ocimum sanctum Linn.) essential oil delivery to swine gastrointestinal tract using gelatin microcapsules coated with aluminum carboxymethyl cellulose and beeswax.

    Science.gov (United States)

    Chitprasert, Pakamon; Sutaphanit, Polin

    2014-12-31

    Holy basil essential oil (HBEO) can be applied as a feed additive; however, its benefits depend on the available amount in the gastrointestinal tract. In this study, the physicochemical properties, including the release properties of three different microcapsules, HBEO-loaded gelatin microcapsules (UC), UC coated with aluminum carboxymethyl cellulose (CC), and UC coated with aluminum carboxymethyl cellulose-beeswax composite (CB), were compared. The encapsulation efficiency, HBEO content, and 2,2-diphenyl-2-picrylhydrazyl radical scavenging activity for the microcapsules were 95.4 ± 0.17%, 66.7-67.7%, and 94.3-96.5%, respectively. Scanning electron microscopy and confocal laser scanning microscopy (CLSM) revealed nonuniform HBEO distributions in honeycomb-like networks in the microcapsules. An X-ray diffraction analysis determined that UC and CC microcapsules were amorphous, but CB microcapsules were semicrystalline. UV-vis spectrophotometer and CLSM analyses results determined that HBEO was released from CC and CB microcapsules in greater amounts than from UC microcapsules in simulated intestinal fluid. Therefore, the HBEO amount reaching the intestine can be controlled using the optimal encapsulation system.

  11. Infrared and Raman spectroscopic studies of tris-[3-(trimethoxysilyl)propyl] isocyanurate, its sol-gel process, and coating on aluminum and copper.

    Science.gov (United States)

    Li, Ying-Sing; Church, Jeffrey S; Woodhead, Andrea L; Vecchio, Nicolas E; Yang, Johnny

    2014-11-11

    Tris-[3-(trimethoxysilyl)propyl] isocyanurate (TTPI) has been used as a precursor to prepare a sol using ethanol as the solvent under acidic conditions. The sol-gel was applied for the surface treatment of aluminum and copper. Infrared and Raman spectra have been recorded for pure TTPI and the TTPI sol, xerogel and TTPI sol-gel coated metals. From the vibrational spectra, TTPI is likely to have the C1 point group. Vibrational assignments are suggested based on group frequencies, the expected reactions in the sol-gel process and the vibrational studies of some related molecules. From the experimental infrared spectra of xerogels annealed at different temperatures and from the thermal-gravimetric analysis, it is found that the TTPI xerogel decomposes at around 450°C with silica being the major decomposition product. A cyclic voltammetric study of the metal electrodes coated with different concentrations of TTPI ranging from 5% to 42% (v/v) has shown that the films with high concentrations of sol would provide better corrosion protection for aluminum and copper.

  12. Thermal conductivity of titanium nitride/titanium aluminum nitride multilayer coatings deposited by lateral rotating cathode arc

    Energy Technology Data Exchange (ETDEWEB)

    Samani, M.K., E-mail: majid1@e.ntu.edu.sg [Novitas, Nanoelectronics Centre of Excellence, School of Electrical & Electronic Engineering, Nanyang Technological University, Singapore 639798 (Singapore); Surface Technology Group, Singapore Institute of Manufacturing Technology, 71 Nanyang Drive, Singapore 638075 (Singapore); Research Group PLASMANT, Department of Chemistry, University of Antwerp, Universiteitsplein 1, B-2610 Antwerp (Belgium); Ding, X.Z. [Surface Technology Group, Singapore Institute of Manufacturing Technology, 71 Nanyang Drive, Singapore 638075 (Singapore); Khosravian, N. [Research Group PLASMANT, Department of Chemistry, University of Antwerp, Universiteitsplein 1, B-2610 Antwerp (Belgium); Amin-Ahmadi, B. [Electron Microscopy for materials Science (EMAT), Department of Physics, University of Antwerpen, Groenenborgerlan 171, B-2020 Antwerpen (Belgium); Yi, Yang [Data Storage Institute, A*STAR (Agency for Science, Technology and Research), 117608 (Singapore); Chen, G. [BC Photonics Technological Company, 5255 Woodwards Rd., Richmond, BC V7E 1G9 (Canada); Neyts, E.C.; Bogaerts, A. [Research Group PLASMANT, Department of Chemistry, University of Antwerp, Universiteitsplein 1, B-2610 Antwerp (Belgium); Tay, B.K. [Novitas, Nanoelectronics Centre of Excellence, School of Electrical & Electronic Engineering, Nanyang Technological University, Singapore 639798 (Singapore)

    2015-03-02

    A series of [TiN/TiAlN]{sub n} multilayer coatings with different bilayer numbers n = 5, 10, 25, 50, and 100 were deposited on stainless steel substrate AISI 304 by a lateral rotating cathode arc technique in a flowing nitrogen atmosphere. The composition and microstructure of the coatings have been analyzed by using energy dispersive X-ray spectroscopy, X-ray diffraction (XRD), and conventional and high-resolution transmission electron microscopy (HRTEM). XRD analysis shows that the preferential orientation growth along the (111) direction is reduced in the multilayer coatings. TEM analysis reveals that the grain size of the coatings decreases with increasing bilayer number. HRTEM imaging of the multilayer coatings shows a high density misfit dislocation between the TiN and TiAlN layers. The cross-plane thermal conductivity of the coatings was measured by a pulsed photothermal reflectance technique. With increasing bilayer number, the multilayer coatings' thermal conductivity decreases gradually. This reduction of thermal conductivity can be ascribed to increased phonon scattering due to the disruption of columnar structure, reduced preferential orientation, decreased grain size of the coatings and present misfit dislocations at the interfaces. - Highlights: • TiN/TiAlN multilayer coatings with different bilayer number were deposited on SS. • The composition and microstructure of the as-deposited coatings were analyzed. • Thermal conductivity of the coatings was measured by pulsed photothermal reflectance. • Thermal conductivity depends on the coatings' microstructure and number of layers. • With increasing the bilayer number, thermal conductivity decreased.

  13. ELECTROCHEMICAL CORROSION BEHAVIORS OF ARC-SPRAYED ALUMINUM COATING%电弧喷涂铝涂层的腐蚀电化学行为

    Institute of Scientific and Technical Information of China (English)

    刘存; 赵卫民; 艾华; 王勇; 董立先

    2011-01-01

    用电弧喷涂方法在钢表面制备铝涂层,研究其在3.5%NaCl溶液中的电化学腐蚀行为.采用电子探针技术(EPMA)分析研究浸泡30 d后涂层横截面的成分分布特征,发现腐蚀介质可沿孔隙或夹杂物向涂层内部渗入,且已有部分Cl-渗达涂层深处.动电位极化实验结果显示,原始铝涂层具有明显的钝化现象,这与胶冻状腐蚀产物Al(OH)3的附着力较强以及Al2O3膜的形成有关.电化学阻抗谱(EIS)测试结果表明,铝涂层在测试期内的EIS图谱变化可分成4个阶段:孔蚀萌生阶段、孔内酸化析氢阶段、介质渗达钢基体后涂层作为牺牲阳极的阶段和孔蚀群急剧发展阶段.提出电极在腐蚀过程中的不同阻抗模型.%Aluminum was deposited on steel using arc spraying, and the corrosion electrochemical behavior of the coatings in 3.5% NaCl aqueous solution was investigated.The electron probe micro-analysis (EPMA)was used to examine composition profiles of the coating cross section after 30 day immersion.The results showed that the corrosion medium could penetrate into the coatings along the pores or inclusions, and chloride ions have penetrated into the depth of the coatings.The potentiodynamic polarization curves showed the passivation phenomenon of the original aluminum coating, which was related to the strong adhesion of jelly corrosion product Al(OH)3 and the existence of Al2O3 films.The corrosion failure process of aluminum coating was investigated by means of electrochemical impedance spectroscopy (EIS) measurements.On the basis of the impedance diagram changes during the testing, the process can be separated into four stages: initiation of cavitations, acidification and hydrogen evolution in the hole, coating as the sacrificial anode when the corrosion medium penetrates into steel substrate and rapid development of cavitation groups.Finally various models for the electrode in the corrosion process were proposed.

  14. Optimizing the fabrication of aluminum-coated fiber probes and their application to optical near-field lithography

    DEFF Research Database (Denmark)

    Madsen, S; Holme, NCR; Ramanujam, PS;

    1998-01-01

    We report on routine fabrication of fiber probes suitable for metal coating. We have investigated how aperture sizes ranging from 75 to 300 nm can be produced using an appropriate set of pulling parameters in a combined heating/pulling process. The quality of the metal coating has been investigat...

  15. Adhesive strength and structure of micro-arc oxidation ceramic coatings grown in-situ on LY12 aluminum alloy

    Institute of Scientific and Technical Information of China (English)

    WU Zhen-dong; JIANG Zhao-hua; YAO Zhong-ping

    2006-01-01

    The ceramic coatings containing zirconium dioxide were grown in-situ on LY12 aluminium alloy by micro-arc oxidation in mixed zirconate and phosphate solution. The phase composition and morphology of the coatings were studied by XRD and SEM.The adhesive strength of ceramic coatings was assessed by thermal shock test and tensile test. The results show that the coating is composed of m-ZrO2, t-ZrO2, and a little γ-Al2O3. Along the section of the coating, t-ZrO2 is more onboth sides than that in the middle, while m-ZrO2 is more in the middle than that on both sides. Meantime the coating is also composed of a dense layer and a loose layer. The coating has excellent thermal shock resistance under 550 ℃ and 600 ℃. And tensile tests show the adhesive strength of the dense layer of the coating with the substrate is more than 17.5 MPa.

  16. Performance of iron-chromium-aluminum alloy surface coatings on Zircaloy 2 under high-temperature steam and normal BWR operating conditions

    Science.gov (United States)

    Zhong, Weicheng; Mouche, Peter A.; Han, Xiaochun; Heuser, Brent J.; Mandapaka, Kiran K.; Was, Gary S.

    2016-03-01

    Iron-chromium-aluminum (FeCrAl) coatings deposited on Zircaloy 2 (Zy2) and yttria-stabilized zirconia (YSZ) by magnetron sputtering have been tested with respect to oxidation weight gain in high-temperature steam. In addition, autoclave testing of FeCrAl-coated Zy2 coupons under pressure-temperature-dissolved oxygen coolant conditions representative of a boiling water reactor (BWR) environment has been performed. Four different FeCrAl compositions have been tested in 700 °C steam; compositions that promote alumina formation inhibited oxidation of the underlying Zy2. Parabolic growth kinetics of alumina on FeCrAl-coated Zy2 is quantified via elemental depth profiling. Autoclave testing under normal BWR operating conditions (288 °C, 9.5 MPa with normal water chemistry) up to 20 days demonstrates observable weight gain over uncoated Zy2 simultaneously exposed to the same environment. However, no FeCrAl film degradation was observed. The 900 °C eutectic in binary Fe-Zr is addressed with the FeCrAl-YSZ system.

  17. 镁合金表面铝化及其合金涂层研究现状%Research Status of Aluminized and Aluminum Alloy Coating on Surface of Magnesium Alloy

    Institute of Scientific and Technical Information of China (English)

    陈刚; 章国伟; 马力; 张立君

    2012-01-01

    总结了国内外镁合金表面铝化及其合金涂层研究现状,分析了镁合金表面铝化及其涂层防护特点,介绍了渗铝法、磁控溅射法、冷喷涂和热喷涂法制备研究铝及其涂层的制备工艺及研究成果.%The international research on the protective characters of the aluminum coating and aluminum alloy on the surface of magnesium alloy was summarized. The progress of aluminized, magnetron sputtering, cold spraying and thermal spraying methods to prepare the aluminum coating and the research results were introduced.

  18. The influence of optical properties of paints and coatings on the efficiency of infrared nondestructive testing applied to aluminum aircraft structures

    Science.gov (United States)

    Burleigh, D.; Vavilov, V. P.; Pawar, S. S.

    2016-07-01

    IR NDT (Infrared Nondestructive Testing) is a popular method for detecting defects in composite, ceramic, and metallic structures. The effectiveness of IR NDT depends on various thermal and optical properties of the material being tested. The thermal properties, including thermal conductivity, thermal diffusivity, specific heat and density are important and have been discussed extensively in many treatises on IR NDT. However the optical properties of the surface are equally important and while the thermal properties cannot be changed, sometimes the optical properties can be. Bare metal surfaces have high reflectivities and low emissivities, and as a result, they are generally not good candidates for IR NDT. Painted, coated, anodized, and oxidized metal surfaces can, in some cases, be successfully tested with IR NDT, but the effectiveness depends on the optical properties of the surface. It is well known by IR NDT practitioners that the easy solution to the testing of reflective materials is to paint the surface black. However, this is not always practical and it may not be permitted by the "owner" of the part. This paper demonstrates a process of analyzing the interaction of spectral curves that are relevant to the IR NDT process. This process can be used to evaluate the effectiveness of an IR NDT process for use on real parts with specific coatings and can help select a coating that may improve the effectiveness. This paper shows examples of optical properties for some typical paints and coatings that may be used on aluminum aircraft structures. It shows the spectrum of a generic incandescent radiant heat source and how the energy from this source is absorbed by several of these paints. Further, it shows the interaction between an IR camera detector response curve and the other curves. And finally, it shows how these three can be combined to produce an "IR NDT" efficiency rating for several examples.

  19. Advances in aluminum pretreatment

    Energy Technology Data Exchange (ETDEWEB)

    Sudour, Michel; Maintier, Philippe [PPG Industries France, 3 Z.A.E. Les Dix Muids, B.P. 89, F-59583 Marly (France); Simpson, Mark [PPG Industries Inc., 1200 Piedmont Troy, Michigan 48083 (United States); Quaglia, Paolo [PPG Industries Italia, Via Garavelli 21, I-15028 Quattordio (Italy)

    2004-07-01

    As automotive manufacturers continue to look for ways to reduce vehicle weight, aluminum is finding more utility as a body panel component. The substitution of cold-rolled steel and zinc-coated substrates with aluminum has led to new challenges in vehicle pretreatment. As a result, changes to traditional pretreatment chemistries and operating practices are necessary in order to produce an acceptable coating on aluminum body panels. These changes result in increased sludging and other undesirable characteristics. In addition to the chemistry changes, there are also process-related problems to consider. Many existing automotive pretreatment lines simply were not designed to handle aluminum and its increased demands on filtration and circulation equipment. To retrofit such a system is capital intensive and in addition to requiring a significant amount of downtime, may not be totally effective. Thus, the complexities of pre-treating aluminum body panels have actually had a negative effect on efforts to introduce more aluminum into new vehicle design programs. Recent research into ways of reducing the negative effects has led to a new understanding of the nature of zinc phosphate bath -aluminum interactions. Many of the issues associated with the pretreatment of aluminum have been identified and can be mitigated with only minor changes to the zinc phosphate bath chemistry. The use of low levels of soluble Fe ions, together with free fluoride, has been shown to dramatically improve the efficiency of a zinc phosphate system processing aluminum. Appearance of zinc phosphate coatings, coating weights and sludge are all benefited by this chemistry change. (authors)

  20. A friction model for cold forging of aluminum, steel and stainless steel provided with conversion coating and solid film lubricant

    DEFF Research Database (Denmark)

    Bay, Niels; Eriksen, Morten; Tan, Xincai

    2011-01-01

    Adopting a simulative tribology test system for cold forging the friction stress for aluminum, steel and stainless steel provided with typical lubricants for cold forging has been determined for varying normal pressure, surface expansion, sliding length and tool/work piece interface temperature...... of normal pressure and tool/work piece interface temperature. The model is verified by process testing measuring friction at varying reduction in cold forward rod extrusion....

  1. A Comparative Study of Spin Coated Transparent Conducting Thin Films of Gallium and Aluminum Doped ZnO Nanoparticles

    Directory of Open Access Journals (Sweden)

    A. Alkahlout

    2015-01-01

    Full Text Available Transparent conducting Ga:ZnO (GZO and Al:ZnO (AZO layers have been deposited by spin coating on glass substrates using crystalline nanoparticles redispersed in 1-propanol. The coatings have been sintered in air at 600°C for 15 min and then postannealed in a reducing atmosphere at 400°C for 90 min. The effect of Ga and Al doping on the structural, morphological, optical, and electrical properties of the obtained thin films was investigated. Both films were found to be crystalline with a hexagonal structure. A single step spin coated layer 52–56 nm thick is obtained. To increase the thickness and lower the obtained sheet resistance multilayers coatings have been used. The visible transmission of both layers is high (T>80%. The influence of the sintering temperature and the optimum doping concentration was investigated. Five layers synthesized with doping ratio of 1 mol.% and sintered at 600°C and then submitted to reducing treatment in forming gas exhibited a minimum resistivity value of 7.4 × 10−2 Ω·cm for GZO layer and 1.45 Ω·cm for AZO coating.

  2. Size-Dependent Filling Behavior of UV-Curable Di(meth)acrylate Resins into Carbon-Coated Anodic Aluminum Oxide Pores of around 20 nm.

    Science.gov (United States)

    Nakagawa, Masaru; Nakaya, Akifumi; Hoshikawa, Yasuto; Ito, Shunya; Hiroshiba, Nobuya; Kyotani, Takashi

    2016-11-09

    Ultraviolet (UV) nanoimprint lithography is a promising nanofabrication technology with cost efficiency and high throughput for sub-20 nm size semiconductor, data storage, and optical devices. To test formability of organic resist mask patterns, we investigated whether the type of polymerizable di(meth)acrylate monomer affected the fabrication of cured resin nanopillars by UV nanoimprinting using molds with pores of around 20 nm. We used carbon-coated, porous, anodic aluminum oxide (AAO) films prepared by electrochemical oxidation and thermal chemical vapor deposition as molds, because the pore diameter distribution in the range of 10-40 nm was suitable for combinatorial testing to investigate whether UV-curable resins comprising each monomer were filled into the mold recesses in UV nanoimprinting. Although the UV-curable resins, except for a bisphenol A-based one, detached from the molds without pull-out defects after radical photopolymerization under UV light, the number of cured resin nanopillars was independent of the viscosity of the monomer(s) in each resin. The number of resin nanopillars increased and their diameter decreased as the number of hydroxy groups in the aliphatic diacrylate monomers increased. It was concluded that the filling of the carbon-coated pores having diameters of around 20 nm with UV-curable resins was promoted by the presence of hydroxy groups in the aliphatic di(meth)acrylate monomers.

  3. Vacuum brazing of electroless Ni-P alloy-coated SiCp/Al composites using aluminum-based filler metal foil

    Science.gov (United States)

    Wang, Peng; Xu, Dongxia; Niu, Jitai

    2016-12-01

    Using rapidly cooled (Al-10Si-20Cu-0.05Ce)-1Ti (wt%) foil as filler metal, the research obtained high-performance joints of electroless Ni-P alloy-coated aluminum matrix composites with high SiC particle content (60 vol%, SiCp/Al-MMCs). The effect of brazing process on joint properties and the formation of Al-Ni and Al-Cu-Ni intermetallic compounds were investigated, respectively. Due to the presence of Ni-P alloy coating, the wettability of liquid filler metal on the composites was improved obviously and its contact angle was only 21°. The formation of Al3Ni2 and Al3(CuNi)2 intermetallic compounds indicated that well metallurgical bonding occurred along the 6063Al matrix alloy/Ni-P alloy layer/filler metal foil interfaces by mutual diffusion and dissolution. And the joint shear strength increased with increasing the brazing temperature from 838 to 843 K or prolonging the soaking time from 15 to 35 min, while it decreased a lot because of corrosion occurring in the 6063Al matrix at high brazing temperature of 848 K. Sound joints with maximum shear strength of 112.5 MPa were obtained at 843 K for soaking time of 35 min. In this research, the beneficial effect of surface metallization by Ni-P alloy deposits on improving wettability on SiCp/Al-MMCs was demonstrated, and capable welding parameters were broadened as well.

  4. Tribological and structural properties of titanium nitride and titanium aluminum nitride coatings deposited with modulated pulsed power magnetron sputtering

    Science.gov (United States)

    Ward, Logan

    The demand for economical high-performance materials has brought attention to the development of advanced coatings. Recent advances in high power magnetron sputtering (HPPMS) have shown to improve tribological properties of coatings. These coatings offer increased wear and oxidation resistance, which may facilitate the use of more economical materials in harsh applications. This study demonstrates the use of novel forms of HPPMS, namely modulated pulsed-power magnetron sputtering (MPPMS) and deep oscillation magnetron sputtering (DOMS), for depositing TiN and Ti1-xAlxN tribological coatings on commonly used alloys, such as Ti-6Al-4V and Inconel 718. Both technologies have been shown to offer unique plasma characteristics in the physical vapor deposition (PVD) process. High power pulses lead to a high degree of ionization compared to traditional direct-current magnetron sputtering (DCMS) and pulsed magnetron sputtering (PMS). Such a high degree of ionization was previously only achievable by cathodic arc deposition (CAD); however, CAD can lead to increased macroparticles that are unfavorable in high friction and corrosive environments. MPPMS, DOMS, and other HPPMS techniques offer unique plasma characteristics and have been shown to produce coatings with refined grain structure, improved density, hardness, adhesion, and wear resistance. Using DOMS and MPPMS, TiN and Ti1-xAlxN coatings were deposited using PMS to compare microstructures and tribological performance. For Ti1-xAlxN, two sputtering target compositions, Ti 0.5Al0.5 and Ti0.3Al0.7, were used to evaluate the effects of MPPMS on the coating's composition and tribological properties. Scanning electron microscopy (SEM), transmission electron microscopy (TEM), and X-ray diffraction (XRD) were used to characterize microstructure and crystallographic texture. Several tribological properties were evaluated including: wear rate, coefficient of friction, adhesion, and nanohardness. Results show that substrate

  5. Interstrand contact resistance and AC loss of a 48-strands Nb3Sn CIC conductor with a Cr/Cr-oxide coating

    NARCIS (Netherlands)

    Nijhuis, Arend; Kate, ten Herman H.J.; Pantsyrny, Victor; Shikov, Alexander K.

    2000-01-01

    The interstrand contact resistance (Rc) between crossing strands in Cable-In-Conduit Conductors (CICC's) determines the coupling loss and the stability against local disturbances. The surface oxidation, surface roughness and micro-scale sliding of the contact surfaces are key parameters in the Rc. T

  6. Corrosion Resistance of Ni60 Coatings Prepared on Aluminum Bronze Surface by Flame Remelting%铝青铜表面粉末火焰喷涂Ni60合金涂层的耐蚀性研究

    Institute of Scientific and Technical Information of China (English)

    韩付会; 昌霞; 张小彬; 黄伟九

    2013-01-01

    Abstract:Ni60 coating was prepared on QAL9-4 aluminum bronze surface by using oxygen-acetylene flame spraying-remelting technology.The corrosion behavior of aluminum bronze matrix and Ni60 coating was studied in 3.5% NaCl solution by using static immersion test,electrochemical experiments,surface analysis technology etc.The results showed that the corrosion resistance of aluminum bronze matrix could be obviously improved after coated with Ni60 ; the corrosion mechanism of matrix was dealuminzation,and the corrosion process of coating was the preferential dissolution of Cr element.%采用氧-乙炔火焰喷涂-重熔技术在QAL9-4铝青铜表面制备Ni60合金涂层,通过静态浸泡试验、电化学实验及表面分析技术等方法对铝青铜基体和Ni60合金涂层在3.5%NaCl溶液中的腐蚀行为进行了研究.结果表明,Ni60合金涂层可以明显提高铝青铜基体的耐蚀性能;基体主要发生脱铝腐蚀,而涂层的腐蚀过程则是铬元素的优先溶解.

  7. Development of Spray Coating Methods and Materials to Replace Aluminum Cladding of Aging Aircraft for Corrosion Protection

    Science.gov (United States)

    2007-06-01

    is applied through roll bonding prior to the final heat treatment of the skin material during the original manufacture of the air frame. While this...EM = early transition metal, LM = late transition metal, R = rare earth metal) ternary alloys without metalloid because higher GFA (glass-formation...electrolyte of saturated sodium chloride in water . 11.5,2. SWAATCorrosion Test SWAAT tests were performed on coated substrate coupons according to ASTM

  8. Energy Saving Melting and Revert Reduction Technology (E-SMARRT): Development of Surface Engineered Coating Systems for Aluminum Pressure Die Casting Dies: Towards a 'Smart' Die Coating

    Energy Technology Data Exchange (ETDEWEB)

    Dr. John J. Moore; Dr. Jianliang Lin,

    2012-07-31

    The main objective of this research program was to design and develop an optimal coating system that extends die life by minimizing premature die failure. In high-pressure aluminum die-casting, the die, core pins and inserts must withstand severe processing conditions. Many of the dies and tools in the industry are being coated to improve wear-resistance and decrease down-time for maintenance. However, thermal fatigue in metal itself can still be a major problem, especially since it often leads to catastrophic failure (i.e. die breakage) as opposed to a wear-based failure (parts begin to go out of tolerance). Tooling costs remain the largest portion of production costs for many of these parts, so the ability prevent catastrophic failures would be transformative for the manufacturing industry.The technology offers energy savings through reduced energy use in the die casting process from several factors, including increased life of the tools and dies, reuse of the dies and die components, reduction/elimination of lubricants, and reduced machine down time, and reduction of Al solder sticking on the die. The use of the optimized die coating system will also reduce environmental wastes and scrap parts. Current (2012) annual energy saving estimates, based on initial dissemination to the casting industry in 2010 and market penetration of 80% by 2020, is 3.1 trillion BTU's/year. The average annual estimate of CO2 reduction per year through 2020 is 0.63 Million Metric Tons of Carbon Equivalent (MM TCE).

  9. Optical properties of double layer thin films zinc oxide doping aluminum (ZnO/Al) were deposited on glass substrates by sol gel method spray coating technique

    Science.gov (United States)

    Permatasari, Anes; Sutanto, Heri; Marito Siagian, Sinta

    2017-01-01

    Thin films of double layer of ZnO/Al has succeeded in deposition on a glass substrate using sol-gel method and spray coating techniques. Variations of doping Al as much as 2%, 4%, 6% and 8%. ZnO precursor synthesized using zinc acetate dehydrate (Zn(COOCH3)2.2H2O), isopropanol ((CH3)2CHOH) and monoethanolamine (MEA) were stirred using a magnetic stirrer for 45 minutes. ZnO precursor get homogeneous and then added of aluminum nitrate nonahydrate predetermined doping concentration and stirred again for 15 minutes. Deposition solution is done by the spray on a glass substrate and then heated at a temperature of 450°C. A layer of ZnO/Al deposited over the ZnO to produce a thin layer of a double layer. Optical properties layer of ZnO/Al characterized using UV-Vis spectrophotometer. Based on data from UV-Vis absorbance was determined the value of the energy band gap. Pure and dopped layers has different energy due the Al dopping. For pure ZnO layer has energy band gap of 3.347 eV and decreased to 3.09 eV for ZnO layer with Al dopant.

  10. Corrosion resistant coating

    Science.gov (United States)

    Wrobleski, Debra A.; Benicewicz, Brian C.; Thompson, Karen G.; Bryan, Coleman J.

    1997-01-01

    A method of protecting a metal substrate from corrosion including coating a metal substrate of, e.g., steel, iron or aluminum, with a conductive polymer layer of, e.g., polyaniline, coating upon said metal substrate, and coating the conductive polymer-coated metal substrate with a layer of a topcoat upon the conductive polymer coating layer, is provided, together with the resultant coated article from said method.

  11. Study on Macro-morphology of Hard whirling Chips with PCBN Cutting Tools Coated with Chromium Aluminum Nitride%氮化铬铝涂层PCBN刀具旋风硬铣切屑宏观特征研究

    Institute of Scientific and Technical Information of China (English)

    朱红雨; 李迎

    2011-01-01

    氮化铬铝具有比氮化钛铝更高的硬度和抗氧化性,能否作为PCBN刀具的涂层需要进行试验研究验证.通过对氮化铬铝涂层PCBN刀具在硬态旋风铣削淬硬钢GCr15平均硬度为63.5HRC)加工中,选用不同的切削参数、冷却方式和刀具个数的研究,从而得出氮化铬铝涂层PCBN刀具旋风硬铣加工的特点和应用范围,对涂层刀具的研究和切屑预报研究提供了依据.%Chromium Aluminum Nitride has much more hardness and oxidation resistance than Titanium Aluminum Nitride. This article studied on cutting tool wear, surface processing quality of work piece and macro-morphology of chips during the hard whirling machining on hardened steel GCrl5 with average hardness at 63. 5HRC through PCBN cutting tools coated with Chromium Aluminum Nitride. Through testing with different cutting parameters, different cooling mode and different cutting tool numbers, this article illustrated characters and application scope of hard whirling machining with PCBN cutting tools coated with Chromium Aluminum Nitride and provided a basis for research on cutting tool coating or research on machining forecasting through chips.

  12. CORROSION RESISTANCE OF THE FLAKY ALUMINUM POWDER COATED BY EMULSION POLYMERIZATION%乳液聚合法包覆片状铝粉及其耐腐蚀性研究

    Institute of Scientific and Technical Information of China (English)

    梁伟; 叶红齐; 陈玉琼; 刘秀云

    2011-01-01

    以丙烯酸丁酯、苯乙烯为单体,十二烷基硫酸钠为乳化剂,过硫酸铵为引发剂,通过乳液共聚包覆在片状铝粉的表面,并探讨单体配比、反应温度、反应时间对包覆铝粉耐酸腐蚀性能的影响.结果表明,在单体丙烯酸丁酯与苯乙烯的配比mBA/mSt为1∶1、反应温度为80℃、反应时间为4 h时,包覆铝粉的耐酸腐蚀性能较好.运用红外光谱和扫描电镜对包覆样品进行分析表征.%To improve the corrosion resistance of the flaky aluminum powder, the flaky aluminum powder was coated by emulsion polymerization, which used butyl acrylate and styrene as monomers, sodium dodecyl sulfate as emulsifier and ammonium persulfate as initiator. The effect of the proportion of butyl acrylate and styrene, reaction temperature and reaction time on the corrosion resistance of the coated aluminum powder was examined. The results show: its acid resistance is improved obviously; the coated aluminum powder obtained under the conditions that the proportion of butyl acrylate and styrene (mBA/mSt) is 1:1, reaction temperature is 80 ℃ and reaction time is 4 h has good acid resistance. Moreover, the encapsulated samples were analyzed and characterized by Fourier transform infrared spectroscope and scanning electron microscope.

  13. The behavior of ZrO{sub 2}/20%Y{sub 2}O{sub 3} and Al{sub 2}O{sub 3} coatings deposited on aluminum alloys at high temperature regime

    Energy Technology Data Exchange (ETDEWEB)

    Pintilei, G.L., E-mail: laura_rares082008@yahoo.com [Pitesti University, Faculty of Mechanics and Technology, Str. Targu din Vale nr.1, 110040 Pitesti, Arges (Romania); Technical University “Gheorghe Asachi” of Iasi, Faculty of Mechanics, Bld D. Mangeron nr. 61, 700050 Iasi (Romania); Crismaru, V.I. [Technical University “Gheorghe Asachi” of Iasi, Faculty of Mechanics, Bld D. Mangeron nr. 61, 700050 Iasi (Romania); Abrudeanu, M. [Pitesti University, Faculty of Mechanics and Technology, Str. Targu din Vale nr.1, 110040 Pitesti, Arges (Romania); Munteanu, C. [Technical University “Gheorghe Asachi” of Iasi, Faculty of Mechanics, Bld D. Mangeron nr. 61, 700050 Iasi (Romania); Baciu, E.R. [University of Medicine and Pharmacy “Gr.T.Popa”, Department Implantology, Removable Restorations, Technology, Str. Universitatii nr. 16, 700115 Iasi (Romania); Istrate, B.; Basescu, N. [Technical University “Gheorghe Asachi” of Iasi, Faculty of Mechanics, Bld D. Mangeron nr. 61, 700050 Iasi (Romania)

    2015-10-15

    Highlights: • In both the ZrO{sub 2}/20%Y{sub 2}O{sub 3} and Al{sub 2}O{sub 3} coatings the high temperature caused a decrease of pores volume and a lower thickness of the interface between successive splats. • The NiCr bond layer in the sample with a ZrO{sub 2}/20%Y{sub 2}O{sub 3} suffered a fragmentation due to high temperature exposure and thermal expansion which can lead to coating exfoliation. • The NiCr bond layer in the sample with an Al{sub 2}O{sub 3} coating showed an increase of pore volume due to high temperature. - Abstract: Aluminum alloy present numerous advantages like lightness, high specific strength and diversity which recommend them to a high number of applications from different fields. In extreme environments the protection of aluminum alloys is difficult and requires a high number of requirements like high temperature resistance, thermal fatigue resistance, corrosion fatigue resistance and galvanic corrosion resistance. To obtain these characteristics coatings can be applied to the surfaces so they can enhance the mechanical and chemical properties of the parts. In this paper two coatings were considered for deposition on an AA2024 aluminum alloy, ZrO{sub 2}/20%Y{sub 2}O{sub 3} and Al{sub 2}O{sub 3}. To obtain a better adherence of the coating to the base material an additional bond layer of NiCr is used. Both the coatings and bond layer were deposited by atmospheric plasma spraying on the samples. The samples were subjected to a temperature of 500 °C and after that slowly cooled to room temperature. The samples were analyzed by electron microscopy and X-ray diffraction to determine the morphological and phase changes that occurred during the temperature exposure. To determine the stress level in the parts due to thermal expansion a finite element analysis was performed in the same conditions as the tests.

  14. Anodized aluminum on LDEF: A current status of measurements on chromic acid anodized aluminum

    Science.gov (United States)

    Golden, Johnny L.

    1992-01-01

    Chromic acid anodize was used as the exterior coating for aluminum surfaces on LDEF to provide passive thermal control. Chromic acid anodized aluminum was also used as test specimens in thermal control coatings experiments. The following is a compilation and analysis of the data obtained thus far.

  15. Deposition of aluminum-magnesium alloys from electrolytes containing organo-aluminum complexes

    Energy Technology Data Exchange (ETDEWEB)

    Lehmkuhl, H.; Mehler, K.; Bongard, H.; Tesche, B. [Max-Planck-Inst. fuer Kohlenforschung, Muelheim an der Ruhr (Germany); Reinhold, B. [Audi AG Technische Entwicklung, Ingolstadt (Germany)

    2001-06-01

    Organo-aluminum compounds have been used for many years as electrolytes in the coating industry. In this communication the development of a galvanic process for generating aluminum-magnesium coatings from organometallic electrolyte systems is reported as well as results on physical properties like adhesion, ductility and corrosion resistance. (orig.)

  16. Effect of interfacial oxide thickness on the photocatalytic activity of magnetron-sputtered TiO2 coatings on aluminum substrate

    DEFF Research Database (Denmark)

    Daviðsdóttir, Svava; Petit, Jean-Pierre; Shabadi, Rajashekhara;

    2015-01-01

    measurements showed a maximum UV-light absorption by titanium dioxide occurring slightly prior to the energy of the maximum photocurrent. The photocurrent of titanium dioxide decreases with increasing thickness of the aluminum oxide interface layer. Aluminum oxide acts as an insulator; disfavoring the electron...

  17. Effect of interfacial oxide thickness on the photocatalytic activity of magnetron-sputtered TiO2coatings on aluminum substrate

    DEFF Research Database (Denmark)

    Daviðsdóttir, Svava; Petit, Jean-Pierre; Shabadi, Rajashekhara

    2015-01-01

    measurements showed a maximum UV-light absorption by titanium dioxide occurring slightly prior to the energy of the maximum photocurrent. The photocurrent of titanium dioxide decreases with increasing thickness of the aluminum oxide interface layer. Aluminum oxide acts as an insulator; disfavoring the electron...

  18. 钢箱梁电弧喷铝防腐涂层无损检测图像分析%Image analysis of arc sprayed aluminum anticorrosive coating on steel box girder based on nondestructive test

    Institute of Scientific and Technical Information of China (English)

    刘丽娜; 刘涛

    2015-01-01

    为研究钢箱梁电弧喷铝防腐涂层防腐机理,预测其防腐寿命,加工制作钢板试样,表面电弧喷铝涂层,进行室内加速腐蚀试验。通过平板扫描仪采集对象图像,观测腐蚀发展过程。采用基于二值化图像的图像处理技术提取腐蚀形貌图像特征参数,并结合规范评定涂层腐蚀损伤级别。研究结果表明:基于二值化图像的图像处理技术可以有效区分涂层腐蚀与未腐蚀区域,实现涂层腐蚀面积定量化分析,为防腐涂层腐蚀等级评定提供新的思路,并估算200μm喷铝涂层实际海洋大气环境下的寿命为63.6年。%To study the anticorrosion mechanism of arc-sprayed aluminum anticorrosive coating on steel box girder and to predict the anticorrosive life of the coating,steel plates were manufactured and painted with aluminum on the surfaces to carry out indoor accelerated corrosion test. Corrosion image of the organic protection coating was collected by a flat scanner to observe its corrosion process. The blistering area was extracted through image processing technology to evaluate the corrosion grade. The results demonstrate that the image processing technology based on binary image can distinguish the corrosion areas from the non-corrosion areas so as to realize quantitative analysis for coating corrosion area. With the help of this technology,a new way has been presented for assessing the corrosion grade of anticorrosive coatings and the service life of 200μm aluminum coating has been estimated to be 63.6 years in the actual marine atmospheric environment.

  19. NdFeB磁体表面镀铝膜层退镀液配方的研究%Study on formulation of stripping solution for aluminum coating on surface of NdFeB magnet

    Institute of Scientific and Technical Information of China (English)

    陈梓赫; 代明江; 胡芳; 林松盛; 侯惠君

    2015-01-01

    A highly efficient and stable solution for stripping aluminum coating from the surface of NdFeB magnet was developed based on NaOH as corrosion agent with auxiliary salt, surfactant, coordination agent, and corrosion inhibitor. The content of aluminum coating on surface of NdFeB and the weight loss of substrate were used as performance evaluation indexes. The optimal stripping process was determined by orthogonal test as follows: NaOH 10 g/L, Na2CO330 g/L, sodium dodecyl benzene sulfonate 6 g/L, EDTA-2Na 4 g/L, and hexamethylenetetramine 4 g/L. A 12-µm thick aluminum coating on surface of NdFeB substrate can be stripped completely by using the optimized stripping solution at room temperature for 3 min. After stripping, the remanence, coercive force, and maximum magnetic energy product of the substrate are changed only by 1.27%, 1.25%, and 0.47%, respectively. The stripping shows less damage to magnetic properties. The mechanism of stripping aluminum coating on NdFeB surface was discussed.%用 NaOH 作腐蚀剂,添加辅助盐、表面活性剂、配位剂和缓蚀剂,研制了一种高效稳定的 NdFeB 表面镀铝膜退镀液。以NdFeB试样表面的铝含量和基体失重量作为性能评定指标,通过正交试验确定了优化的退镀液配方为:NaOH 10 g/L,Na2CO330 g/L,十二烷基苯磺酸钠6 g/L,EDTA-2Na 4 g/L,六次甲基四胺4 g/L。优化的退镀液在室温条件下退镀3 min,即可把NdFeB基体上约12μm厚的铝膜退除干净,而且退镀后基体的剩磁、矫顽力和最大磁能积仅分别变化1.27%、1.25%和0.47%,磁性能损伤较小。探讨了NdFeB表面镀铝膜层的退镀机理。

  20. Synthesis of aluminum-rich coatings on new high-temperature cast austenitic steel CF8C-Plus by a pack cementation process

    Science.gov (United States)

    Hall, Alex Keith

    2011-12-01

    In this research, a pack cementation process is developed for coating the newly developed cast austenitic steel CF8C-Plus. The developed coating process is capable of producing pack particle free coatings on large fatigue test specimens in a horizontal laboratory tube furnace as well as smaller oxidation and creep test samples. Several methods for the production of the pack powder free Al-rich coating are presented and evaluated for samples of both sizes. The developed coating is intended to compete with coatings of a similar quality produced with chemical vapor deposition and slurry coating methods. Additionally, because CF8C-Plus has only recently become available there is currently no available data on the effect of the fabrication of an Al-rich coating on the substrates properties. This research used advanced characterization methods to evaluate the coating surface and cross-sectional features. These methods include scanning electron microscopy, X-ray diffraction, electron probe microanalysis and energy dispersive spectroscopy analysis. This is the first time that this information has been made available to the scientific community. Also, the oxidation performance of the coating will be tested and compared to other coatings developed with CVD and slurry coating methods and the preliminary results of the effect of the coating on the alloys fatigue performance will be presented.

  1. Microstructure and Residual Stress of Shot Coating

    Science.gov (United States)

    Itoh, Yoshiyasu; Suyama, Shoko; Fuse, Toshiaki

    A shot coating process for metalizing at the surface of ceramics has been newly developed as the shot peening treatment. However, microstructure and residual stress of shot coatings, which have an important effect on the adherent strength of coatings and the strength of ceramic substrates, have not always been clarified. An experimental investigation on the microstructure and residual stress was carried out for the shot coating of aluminum on zinc-oxide substrate by comparison with the atmospheric plasma sprayed aluminum coatings. As a result, low porosity, low oxide content and flat surface could be obtained from the aluminum coatings formed by shot coating process in comparison with the atmospheric plasma sprayed aluminum coatings. Also, it was confirmed by the X-ray diffraction technique that the residual stress of shot coated aluminum over zinc-oxide substrate was high compressive in comparison with the atmospheric plasma spraying process.

  2. 铝合金微弧氧化膜白色斑点成因分析%Analysis of white spot formation on the micro-arc oxidation coating of aluminum alloy

    Institute of Scientific and Technical Information of China (English)

    王青; 裴舒; 白利红; 武海玲; 苗成

    2011-01-01

    When micro-arc oxidation coatings were formed on aluminum alloy in silicate system electrolyte, white spots often appear on the coating, and the quality and appearance of work piece will be impaired. The composition of the white spots was analyzed by EDS and XRD. It is found that the white spots is SiO2. Furthermore, the formation reason was analyzed.%用硅酸盐体系电解液进行铝合金微弧氧化时,氧化膜表面出现白色斑点状物,影响零件质量和外观,对这种白色斑点状物进行EDS和XRD成分测试,同时还对形成原因进行分析.结果表明,白色斑点状物是由SiO2聚集而成.

  3. Electrodeposition of an aluminum coating on a graphite surface from a molten AlCl3-NaCl-KCl mixture%石墨表面熔盐电镀制备铝金属层

    Institute of Scientific and Technical Information of China (English)

    曹瑞雄; 陶则超; 王宏宝; 郭全贵

    2015-01-01

    采用AlCl3-NaCl-KCl混合熔盐(质量比8:1:1)在石墨表面电镀得到铝金属镀层/石墨复合材料。通过调节电流密度和电镀时间可实现对铝金属镀层厚度和表面形貌的控制。在相同电流密度(1.06 A/dm2)下,电镀时间在240 min以内时,电镀时间越长,镀层越厚(最大厚度140μm),但电镀时间达到300 min时,铝金属镀层表面出现枝状结构;电流密度越大铝金属沉积速率越快,在相同电镀时间(120 min)时,电流密度达到3.28 A/dm2,得到铝镀层最厚(148μm)。铝金属镀层与石墨基体间的附着强度较高,铝金属层可提高复合材料的热导率,热导率从最初的115.7 W/(m·K)提高至199.0 W/(m·K)。%An electrochemical method was used to deposit aluminum on a graphite plate in a molten NaCl-KCl-AlCl3 mixture with a weight ratio of 1:1:8 to form a coatings with different thicknesses. The thickness and morphology of the coating were con-trolled by the current density and electrochemical deposition time. Results indicated that the thickness of the coating increased with deposition time up to 240 min at a current density of 1. 06 A/dm2 and a dendritic structure coating was formed by increasing the dep-osition time beyond 300 min. The greater the current density, the faster the deposition rate. When the current density was increased to 3. 28 A/dm2 , the thickness of the coating reached a maximum of 148μm for an electrochemical deposition time of 120 min. Ex-cellent adhesion strength between the aluminum coating and graphite substrate was proved by thermal shock resistance and scratch hardness tests. The thermal conductivity of the samples was increased significantly from an initial value of 115. 7 to 199. 0 W/(m· K) .

  4. Electrodeposition of aluminum on aluminum surface from molten salt

    Institute of Scientific and Technical Information of China (English)

    Wenmao HUANG; Xiangyu XIA; Bin LIU; Yu LIU; Haowei WANG; Naiheng MA

    2011-01-01

    The surface morphology,microstructure and composition of the aluminum coating of the electrodeposition plates in AlC13-NaC1-KC1 molten salt with a mass ratio of 8:1:1 were investigated by SEM and EDS.The binding force was measured by splat-cooling method and bending method.The results indicate that the coatings with average thicknesses of 12 and 9 μm for both plates treated by simple grinding and phosphating are compacted,continuous and well adhered respectively. Tetramethylammonium chloride (TMAC) can effectively prevent the growth of dendritic crystal,and the anode activation may improve the adhesion of the coating. Binding force analysis shows that both aluminum coatings are strongly adhered to the substrates.

  5. 铝合金表面纳米化--微弧氧化复合涂层摩擦行为%Tribological behavior of SNC-MAO composite coatings formed on the surface of aluminum alloys

    Institute of Scientific and Technical Information of China (English)

    文磊; 王亚明; 金莹

    2015-01-01

    通过表面机械研磨处理在LY12CZ铝合金表面制备表面纳米化( SNC)过渡层,再采用微弧氧化( MAO)技术对纳米晶过渡层进行微结构重构,设计制备出纳米化-微弧氧化( SNC-MAO)复合涂层,并对比研究了铝合金表面微弧氧化涂层及纳米化-微弧氧化复合涂层的摩擦学行为。与微弧氧化涂层相比,纳米化-微弧氧化复合涂层因硬度较高而具有较好的耐磨性。微弧氧化涂层及纳米化-微弧氧化复合涂层与GCr15钢球对磨时具有相同的磨损机理,为对磨钢球向涂层的材料转移和氧化磨损。%A duplex process was designed to modify the surface of LY12CZ aluminum alloy by using surface mechanical attrition treatment ( SMAT) prior to microarc oxidation ( MAO) . A surface nanocrystalline ( SNC) layer was formed on the alloy surface by SMAT, a ceramic outer layer grew on the SNC layer by MAO, and finally an SNC-MAO composite coating was fabricated. The tribo-logical behaviors of the MAO coating and SNC-MAO composite coating were comparatively evaluated. Experimental results showed that the SNC-MAO composite coating had a better wear resistance than the MAO coating in the same test condition due to a higher hardness of the ceramic coating. The wear mechanism of the MAO coating and SNC-MAO composite coating involved materials transfer from the steel ball to the coating and oxidation wear.

  6. Advanced Zinc Phosphate Conversion and Pre-Ceramic Polymetallosiloxane Coatings for Corrosion Protection of Steel and Aluminum, and Characteristics of Polyphenyletheretherketone-Based Materials

    Science.gov (United States)

    1992-09-24

    Finally, the most effective organosilane for use in the fabrica - tion of PTS coatings leading to good corrosion protection was N-[3-(tri...89. References !. T.St;OAMA. L. E KUKACKAimd N. CARC \\ELLO. Froy. Ory. Coat. 10(1990) 173. 2. H w EICH N ER and W. E. SCHOWALTER. Forest...wt % HC1 and 14-17 wt % water. 14. A method for preparing a solution for the fabrica - tion of polymetallicsiloxane coatings which comprises the

  7. Structure and Property of Micro-arc Oxidation Coating Modified by Laser Melting and Solidifying on Aluminum Alloy%激光重熔改性铝合金微弧氧化膜层的组织与性能

    Institute of Scientific and Technical Information of China (English)

    喻杰; 韦东波; 王岩; 吕鹏翔; 狄士春

    2013-01-01

    为了改善微弧氧化(MAO)膜层多孔疏松的组织和性能,对其进行了激光重熔处理,并制备了两种实验膜层:(1)选择双向电流脉冲和Na2SiO3-KOH体系的工作液,在6082铝合金基体上制备平均厚度为18 μm的MAO膜层;(2)采用Nd∶YAG激光器对上述MAO膜层进行激光重熔(LSM)处理,获得MAO+LSM膜层.利用扫描电子显微镜(SEM)、X射线衍射仪、超显微硬度计和电化学分析仪分别检测上述两种膜层的微观形貌、相组成、表面硬度和耐蚀性能.结果表明:激光重熔后的膜层由内往外分为致密层、中间层和重熔层,组织致密、气孔率低的重熔层取代了MAO疏松层,MAO+LSM膜层中α-Al2O3相的比例得到提高,硬度和耐蚀性能也进一步得到改善,且保持了MAO膜层与基体的结合方式.%In order to improve performance and microstructure of micro-arc oxidation (MAO) coating,especially loose and porous characteristic,a laser melting and solidifying process (LSM) was introduced.Two kinds of samples were prepared:(1) MAO coatings,18 μm average thickness,were produced on 6082 aluminum alloy by bipolar current pulse in Na2SiO3-KOH solution.(2) a melting process using a Nd∶YAG laser was employed to modify above-mentioned MAO coatings to obtain MAO+LSM coating.Microstructure of two kinds of coatings (MAO coating and MAO+LSM coating) were examined by scanning electron microscopy.X-ray diffraction was used to determine the phase composition of the coatings.Coating hardness was tested by ultra-micro hardness tester,and corrosion performance was investigated by polarization test instrument.The results show that the MAO+LSM coating is composed of dense layer,intermediate layer and melting layer from inside to surface.The loose layer of MAO film is replaced by a dense and low porosity melting layer after LSM treatment.The occupancy of α-Al2O3 phase in MAO+LSM is improved compared with MAO coating.Hardness and anticorrosion performance of MAO

  8. 7 CFR 1755.370 - RUS specification for seven wire galvanized steel strand.

    Science.gov (United States)

    2010-01-01

    ... 7 Agriculture 11 2010-01-01 2010-01-01 false RUS specification for seven wire galvanized steel... steel strand. (a) RUS incorporates by reference ASTM A475-78, Standard Specification for Zinc-Coated Steel Wire Strand, issued May 1978. All seven wire galvanized steel strand purchased after April 1,...

  9. 铝合金电火花沉积层的组织和抗空蚀性能%Microstructure and cavitation erosion resistance of aluminum alloy coatings fabricated by electrospark deposition

    Institute of Scientific and Technical Information of China (English)

    王维夫; 陈军; 徐贤统; 周华侨; 郑玉贵

    2013-01-01

    In order to study the typical microstructure and the feasibility for cavitation-resistant application,the pure Al and Al-Si deposited coatings were prepared on ZL101 aluminum alloy substrate by electrospark deposition (ESD).The microstructural characteristics and cavitation erosion resistances of the coatings were studied.The results show that both of the two deposited coatings display the typical multi-layer structure.The pure Al coating,which is mainly composed of α phase,contains many defects and shows the low hardness value of 50 HV.However,the Al-Si coating with fewer defects shows the hardness value of 75% higher than that of pure Al coating.The Si phases,which are homogeneous distributed in Al-Si coating,are in cell and dendrite morphologies.In Al-Si coating,the addition of Si could decrease the defects in the coatings and improve the interface bounding between different sublayers by augmenting the liquidity of molten dripping.In 4 hours cavitation erosion tests,the cumulative mass loss of pure Al coating is 137.8 mg which is about 189% of the substrate mass lost.However,the cumulative mass loss of Al-Si coating is only 23.6 mg which is 32% of the substrate.The excellent cavitation erosion resistance of the deposited AI-Si coating can be mainly attributed to the good interface bonding and homogeneous distribution of high strength Si phase in the coating.%为了研究铝合金电火花沉积(ESD)的典型组织特征与抗空蚀修复应用的可行性,在ZL101铝合金表面制备了纯Al和Al-Si两种铝基合金ESD沉积涂层,并对所获涂层的典型显微组织和抗空蚀性能进行了研究.结果表明,两种沉积涂层均表现为典型的多层结构.纯Al涂层以α相为主,显微硬度仅为约50 HV,内部缺陷较多.Al-Si涂层内缺陷则较少,Si相呈均匀的枝蔓状分布,其显微硬度较纯铝涂层高约75%.沉积材料中Si元素的加入能够改善沉积微过程中熔融液滴的流动

  10. The Substitution of IVD (Ion Vapor Deposition) Aluminum for Cadmium

    Science.gov (United States)

    1989-08-01

    Additional information on the usage of IVU aluminum in contact with fuels , oils, and other fluids is found in Section VIF). Cadmium coatings are also...RESTRICTIVE MARKINGS UNCLASSIFIED 2a. SECUR :7Y CLASSIFICATION AU7-77RI7 3 DiSTRIBUTION , AVAILABILTY OF REPORT Approved for public release. 2b...FiUURES (CUNTINULD) Figure Pa’te 37 IVO Aluminum-Coated Aluminum Alloy Fuel and Pneumatic Line Fittings ............ ............................ 7b 38

  11. 空调铝箔用高耐水性含氟丙烯酸疏水涂料的研制%Preparation of highly water-resistant fluoroacrylic hydrophobic coating for aluminum foils for air conditioner

    Institute of Scientific and Technical Information of China (English)

    聂建华; 周志盛; 霍泽荣

    2014-01-01

    A fluoroacrylic resin solution was synthesized by radical polymerization based on methyl methacrylate (MMA), butyl acrylate (BA), and stearyl acrylate (SA) as materials with 2-hydroxyethyl methacrylate (HEMA) as hydroxy functional monomer and fluorinated acrylate monomer as organic fluorine modifier, and then blended with curing agent to prepare a hydrophobic coating with high water resistance. The effects of different fluoroacrylate monomers on water contact angle and water dissolution rate of the coating were studied. The influence of the dosages of perfluoroalkyl ethyl methacrylate (PFMA) and HEMA on hydrophobicity and water resistance of the coating was discussed. The optimal reaction formulation was determined as follows: MMA 57%, BA 12%, SA 4%, PFMA 20%, and HEMA 7%. The coating prepared with the optimal formulation was characterized by Fourier transform infrared spectrometry,and tested for comparison of the comprehensive performance with a commercially available product. The results indicated that the coating has a water contact angle 132.7° and a water dissolution rate of 4.1%, being matchable to the comprehensive performance of the superhydrophobic coating formed from the Ultra AC series transparent vanish (a product of the Ultratech Ltd., USA, used for aluminum foils of air conditioner). The coating meets the requirement of surface treatment of aluminum foils for air conditioner.%以甲基丙烯酸甲酯(MMA)、丙烯酸丁酯(BA)以及丙烯酸十八酯(SA)为原料,甲基丙烯酸-β-羟乙酯(HEMA)为羟基功能单体,含氟丙烯酸酯单体为有机氟改性剂,通过溶液自由基聚合反应制备了含氟丙烯酸树脂溶液,再与固化剂配合使用制得高耐水性疏水涂膜。研究了不同含氟丙烯酸酯单体对涂膜的水接触角和水溶率的影响,讨论了甲基丙烯酸全氟烷基乙酯(PFMA)与HEMA不同用量对涂膜的疏水性和耐水性的影响,获得了最佳反应配方:MMA 57%,BA 12%,SA 4%

  12. Resistencia al desgaste de recubrimientos de bronce al aluminio producidos con técnica de proyección térmica//Wear resistance of aluminum bronze coatings produced by thermal spray

    Directory of Open Access Journals (Sweden)

    Dayan Carolina Cárdenas-Feria

    2015-09-01

    Full Text Available Se estudió la resistencia al desgaste adhesivo de recubrimientos de bronce al aluminio depositados con la técnica de proyección térmica por llama sobre bronce fosforado SAE 62. Los recubrimientos fueron fabricados variando las presiones parciales de los gases de combustión, oxígeno y acetileno. El material utilizado fue caracterizado estructuralmente mediante difracción de rayosX (X-ray diffraction, XRD y el estudio morfológico mediante microscopía electrónica de barrido (Scanning electron microscopy, SEM. La resistencia al desgaste adhesivo de los recubrimientos se determinó por medio del ensayo de bola sobre disco, utilizando como bola una esférica de acero 100Cr6. Los resultados obtenidos permiten establecer que los recubrimientos proyectados con una presión de oxigeno de 78 psi y una presión de acetileno de 8 psi presentan la mejor resistencia al desgaste en comparación a los tratamientos producidos. El modo de falla de desgaste en los recubrimientos producidos es discutido en esta investigación.Palabras clave: desgaste abrasivo y adhesivo,  proyección térmica,  recubrimientos.______________________________________________________________________________AbstractWe studied the adhesive wear resistance of aluminum bronze coatings deposited by thermal spray on phosphor bronze SAE 62 substrates. The coatings were deposited by varying the partial pressures of the combustion gases: oxygen and acetylene. The structural characterization was made through X-ray diffraction (XRD and the morphological analysis was performed by scanning electron microscopy (SEM. The adhesive wear resistance of the coatings was determined by the bole on disc test using a spherical ball made of steel 100Cr6 and with a diameter of 6 mm. The results obtained show that the coating projected with an oxygen pressure of 78 psi and an acetylene pressure of 8 psi have the better wear resistance compared with the substrate and the others treatments deposited

  13. Evaluating the role of soluble aluminum in manganese removal via MnOx(s)-coated filtration media in drinking water treatment.

    Science.gov (United States)

    Jones, A; Knocke, W R

    2017-03-15

    The Mn oxide (MnOx(s)) surfaces of water treatment filtration media are known to aid in the capture of dissolved Mn species, but the discovery of significant deposits of Al within these coatings (Tobiason et al., 2008) raised certain questions about the possible role of Al in soluble Mn removal and the formation of the MnOx(s) surface on the media. This phenomenon was addressed by conducting a series of bench-scale column studies that involved the application of solutions containing varying amounts of soluble Al and Mn to MnOx(s)-coated media. The experimental results confirmed that soluble Al was removed in significant amounts by adsorption onto the MnOx(s) media surface. The deposition of soluble Al onto the media surface did not have any significant effect on its ability to remove soluble Mn. Likewise, the relative amounts of Al incorporated into the media coating suggested that uptake of soluble Al alone cannot fully explain the levels of Al often found in real-world, MnOx(s)-coated filter media; instead, the incorporation of particulate forms of Al (routinely found in water treatment plant situations) must contribute to the formation of the MnOx(s) coatings on these media.

  14. Stranded Specimen Data

    Data.gov (United States)

    National Oceanic and Atmospheric Administration, Department of Commerce — The Marine Mammal and Turtle Division collects data about individual cetaceans and sea turtles that come ashore, or strand on the beach. The date and location of...

  15. Alaska Beluga Strandings

    Data.gov (United States)

    National Oceanic and Atmospheric Administration, Department of Commerce — NMFS is mandated by the Marine Mammal Protection Act (MMPA) to collect reports of marine mammal stranding events. This particular catalogue item is specific to the...

  16. Corrosion Resistance of Phytic Acid Conversion Coating Modified by Molybdate on Surface of Aluminum Alloy%铝合金表面钼酸盐改进植酸转化膜的耐蚀性能

    Institute of Scientific and Technical Information of China (English)

    林碧兰

    2016-01-01

    目的:通过钼酸钠( SM)添加剂、SM前处理、SM后处理三种方案对铝合金表面植酸转化膜进行改进研究,以进一步提高其耐蚀性。方法通过动电位极化测试研究改进后铝合金在3.5%(质量分数) NaCl溶液中的耐蚀性。结果随着SM添加剂浓度的增加,铝合金表面植酸转化膜的耐蚀性先增强再减弱,SM质量浓度为30 g/L时的腐蚀保护效率P e 最大,达95.5%,而不含SM时的P e 仅为86.8%。 pH值太大(pH=8.0)或太小(pH=3.0)都不利于形成耐蚀性更好的膜层,pH值为6.0时的Pe 达98.6%。SM后处理会严重影响植酸转化膜的耐蚀性,腐蚀电流密度Jcorr大幅增大;SM前处理可提高植酸转化膜的耐蚀性,Pe达98.2%;SM前处理与添加剂同时应用时,植酸转化膜耐蚀性提高幅度更显著,Jcorr仅为0.042μA/cm2,极化电阻Rp达222 kΩ·cm2,Pe 达99.5%。结论 SM添加剂和SM前处理均可明显提高铝合金表面植酸转化膜的耐蚀性,且复合作用时的效果更显著,而SM后处理不能提高铝合金表面植酸转化膜的耐蚀性。%ABSTRACT:Objective To further enhance the corrosion resistance of phytic acid conversion coating on the surface of aluminum alloy, sodium molybdate ( SM) additives, SM pre-treatment and SM post-treatment were applied to modify the process. Methods The corrosion resistance of the modified aluminum alloy in 3. 5wt.% NaCl solution was investigated through dynamicpotential polar-ization test. Results With the increase in concentration of SM additives, the corrosion resistance of phytic acid conversion coating first increased and then decreased, and the corrosion protection efficiency Pe was the largest, reaching about 95. 5% when SM was 30 g/L, while the value was 86. 8% without SM additives. The Pe value reached 98. 6% at pH 6. 0, while a larger or a smaller pH (i. e. pH 8. 0 or pH 3. 0) was not beneficial to form a more anti-corrosion coating. However, the corrosion resistance of phytic acid

  17. Whale strandings: hypothesis.

    Science.gov (United States)

    Mawson, A R

    1978-01-01

    The hypothesis is presented that whales become stranded inadvertently as a consequence of seeking stimulation. The animals enter shallow water in order to roll over, bask, and rub themselves in the sand, and are trapped by the receding tide. It suggested that stimulation-seeking behavior (and stranding) reflects a general sympathetic nervous system response which may be due to a number of factors such as pain, discomfort, reproductive state, and other biorhythmic changes.

  18. Composite coatings of titanium-aluminum nitride for steel against corrosion induced by solid NaCl deposit and water vapor at 600 °C

    Directory of Open Access Journals (Sweden)

    M.S. Li

    2004-03-01

    Full Text Available Composite coatings (Ti,AlN with different Al content were deposited on a wrought martensite steel 1Cr11Ni2W2MoV by reactive multi-arc ion plating. With the addition of Al to the coatings, the crystallographic structure of them changed from B1 NaCl to B4 ZnS, the relevant hardness and adhesive strength firstly increased then decreased and their oxidation-resistance was also dramatically improved. It was indicated that the introduction of Al was beneficial to (Ti,AlN coatings against corrosion induced by NaCl(s in wet oxygen at 600 °C as well as wet corrosion in NaCl solution at ambient temperature.

  19. Experimental investigation on aluminum bumper with ceramic surface coating impacted by an aluminum sphere%铝球弹丸高速撞击表面陶瓷化铝板防护结构实验研究

    Institute of Scientific and Technical Information of China (English)

    管公顺; 毕强; 张羽

    2015-01-01

    基于陶瓷化铝板设计了单层防护屏结构和双层防护屏结构,利用二级轻气炮对其进行高速撞击实验。用于模拟空间碎片的2017铝球弹丸直径分别为3.97 mm 和6.35 mm,撞击速度为1.64~4.96 km/s。分析了铝板表面陶瓷层对防护结构高速撞击损伤及防护性能的影响。结果表明:防护屏表面的陶瓷层可使单层防护屏结构抵御更大速度范围的粒子撞击;以表面陶瓷化铝板为首层防护屏的铝网填充式防护结构有助于撞击粒子的首次破碎以及次生碎片的撞击动能吸收。%The ceramic coating shields with single bumper and dual-wall bumper were designed taking advantage of the improvement on Al-Whipple shield.A series of high-velocity impact tests were practiced with a two-stage light gas gun facility.The diameters of projectiles used to simulate the space debris were 3.97mm and 6.35mm respectively.The impact velocities of Al-sphere were varied between 1.64km /s and 4.96km /s.The effects of ceramic coating on the damage and protection performance of shield were analyzed.The results indicate that the ceramic coating on the surface of bumper broadens the impact velocity spectrum,so that the single-wall bumper shield can withstand higher velocity impact. The Al-mesh stuffed shield with the ceramic coating surface used as a first layer of bumper can help the primary fragment of projectile and the subsequent absorption of kinetic energy of debris cloud.

  20. Aluminum alloy

    Science.gov (United States)

    Blackburn, Linda B. (Inventor); Starke, Edgar A., Jr. (Inventor)

    1989-01-01

    This invention relates to aluminum alloys, particularly to aluminum-copper-lithium alloys containing at least about 0.1 percent by weight of indium as an essential component, which are suitable for applications in aircraft and aerospace vehicles. At least about 0.1 percent by weight of indium is added as an essential component to an alloy which precipitates a T1 phase (Al2CuLi). This addition enhances the nucleation of the precipitate T1 phase, producing a microstructure which provides excellent strength as indicated by Rockwell hardness values and confirmed by standard tensile tests.

  1. The corrosion protection of 2219-T87 aluminum by anodizing

    Science.gov (United States)

    Danford, M. D.

    1991-01-01

    Various types of anodizing coatings were studied for 2219-T87 aluminum. These include both type II and type III anodized coats which were water sealed and a newly developed and proprietary Magnaplate HCR (TM) coat. Results indicate that type II anodizing is not much superior to type II anodizing as far as corrosion protection for 2219-T87 aluminum is concerned. Magnaplate HCR (TM) coatings should provide superior corrosion protection over an extended period of time using a coating thickness of 51 microns (2.0 mils).

  2. Progress in Matting Electrophoresis Coating for Aluminum Alloy%铝型材用消光电泳涂料的研究进展

    Institute of Scientific and Technical Information of China (English)

    区菊花; 张敏; 杨永; 干建群

    2012-01-01

    Low gloss of the material and excellent performance are fundamental and significant for the matting electrophoretic coating.The characteristics and principle of matting electrophoresis were introduced in this review.Several kinds of methods in extinction have been analyzed.Physical and chemical method are two kinds of means to get low gloss in the electrophoretic coating,the physical way which is mainly achieved by postprocessing and adding matting agent into the coating,and the chemical method which can be obtained by use of the different performance between resins.Further discussion clarifies the major concerns with the principle in resin extinction methods,which include the solubility(SP) differential extinction law,the microgel extinction method,as well as curing temperature differential extinction optical method.The development prospects of matting electrophoretic coating were pointed out that cathode matting electrophoresis coating will be possible by preparation out resins which composition can inhibit the happening of electrolytic gas.%消光电泳涂料的研究重点是降低材料的光泽,并且达到优异的性能。文章主要介绍铝型材消光电泳的特点、消光原理以及各种不同消光手法。电泳涂料为了得到消光的外观,可以通过两种手段获得:物理消光和化学消光。物理消光法主要采取电泳后处理以及在涂料中添加消光剂来达到消光的目的,化学消光法利用树脂之间的性能差异来降低光泽。文章重点阐述了树脂消光法的原理以及在消光电泳涂料中采取的方法,包括溶解性(SP)差异消光法、内微凝胶消光法、固化温度差消光法等,指出消光树脂的研究方向是制备出能够抑制电解气发生的树脂,使阴极消光电泳涂装成为可能。

  3. 涂层和未涂层铝基体上接触应力的有限元模拟%Finite Element Modeling of Contact Stresses on Coated and Uncoated Aluminum Substrates

    Institute of Scientific and Technical Information of China (English)

    徐桂珍

    2000-01-01

    In this work, the behavior of thin films on soft substrates was studied based on the contact stresses that develop on the coating/substrate system. The finite element method was used to model situations where an indenter applies normal forces to a coated or uncoated aluminum substrate. The accuracy of the model was initially tested in systems without a film. Models were.then developed for samplws with two hard layers on the aluminum, varying the ratio of the elastic modulus of the films decrease the stresses in certain points of the model, but increase the stresses in others. In terms of elastic modulus, the stresses calculated in the films ere more related to the elastic modulus of the film, and little difference was found by varying the elastic modulus ratio of the films.%基于对涂层/基体系统上产生的接触应力的分析,研究了软基体上薄膜的磨损行为。应用有限元法对由压头向涂层或未涂层铝基体施加正压力的情况进行模拟。先在没有薄膜的系统上对模型的精确性进行检验。然后通过改变薄膜的弹性模量比,开发出适用于铝基体上有两层硬薄膜试样的模型。同时还研究了薄膜厚度和载荷的影响。较厚的薄膜降低了模型上某些点的应力,但是增加了另一些点的应力。从弹性模量的角度来说,薄膜内的计算应力主要与薄膜的弹性模量有关,而通过改变薄膜的弹性模量比几乎不会使应力产生差异。

  4. 掺铝氧化锌包覆LiFePO4的合成与性能%Synthesis and characterization of LiFePO4 coating with aluminum doped zinc oxide

    Institute of Scientific and Technical Information of China (English)

    汤昊; 谭龙; 许军

    2013-01-01

    Aluminum doped zinc oxide (AZO), as an electrically conductive material,was applied to coating on the surface of olivine-type LiFePO4 synthesized by solid-state method.The charge discharge test results show that the rate performance and low-temperature performance of LiFePO4 are greatly improved by the surface treatment.Even at 20C rate,the discharge specific capacity of 100.9 mA.h/g was obtained by the AZO-coated LiFePO4 at room temperature.At-20 ℃,the discharge specific capacity at 0.2C for un-coated LiFePO4 and the coated one are 50.3 mA.h/g and 119.4 mA.h/g,respectively.It should be attributed to the electrically conductive AZO-coating which increases the electronic conductivity of LiFePO4.Furthermore,the surface-coating increases the tap-density of LiFePO4.The results indicate that the AZO-coated LiFePO4 is a good candidate of cathode material for applying in lithium power batteries.%以简单的固相法合成了橄榄石结构LiFePO4,并以导电掺铝氧化锌材料(AZO)对其表面进行包覆.充放电结果显示,表面包覆大幅度改善了LiFePO4材料的倍率和低温性能.在20C高倍率条件下,AZO包覆LiFePO4的放电比容量可达100.9 mA.h/g;在低温-20℃时进行0.2C充放电,未包覆LiFePO4和AZO包覆LiFePO4的放电比容量分别为50.3 mA.h/g和119.4 mA.h/g.经分析,这可能是由于采用导电AZO包覆措施而增加了LiFePO4材料的电导率,从而极大地提高了其比容量.另外,导电AZO包覆措施还增加了LiFePO4材料的振实密度.这些结果表明AZO包覆LiFePO4材料是一种很好的适用于锂离子动力电池的正极材料.

  5. Strand SPA & Konverentsikeskus

    Index Scriptorium Estoniae

    2008-01-01

    Strand SPA & Konverentsikeskus on Pärnu suurim äri- ja konverentsiklientidele suunatud hotell, mis klientide seas on hinnatud just selle kompleksuse tõttu, kuna kõik, mida külaline vajab ja soovib, on olemas ühe katuse all

  6. Op het strand

    NARCIS (Netherlands)

    Boer, M.G. de

    2010-01-01

    SAMENVATTING Het woord spiaggia ‘strand’ wordt besproken binnen het veld van woorden die een scheiding tussen land en water aangeven. Hierbij worden historisch verschillende scenario’s (frames) onderscheiden, al naar de functie de het strand destijds had. Spiaggia wordt vergeleken met zijn synoniem

  7. LHC superconducting strand

    CERN Multimedia

    Patrice Loiez

    1999-01-01

    This cross-section through a strand of superconducting matieral as used in the LHC shows the 8000 Niobium-Titanium filaments embedded like a honeycomb in copper. When cooled to 1.9 degrees above absolute zero in the LHC accelerator, these filaments will have zero resistance and so will carry a high electric current with no energy loss.

  8. 涂铝砂除锌吸附等温线研究及理论分析%Study and Theoretical Analysis on Adsorption Isotherm of Zinc Removal With Aluminum-Oxide-Coated Sand

    Institute of Scientific and Technical Information of China (English)

    高乃云; 徐迪民; 范瑾初; 严煦世

    2001-01-01

    The experiment and computation are introduced for adsorption isotherm of zinc removal with Aluminum-Oxide-Coated Sand (AOCS),which is described and analyzed by using the surface complexation and surface precipitation models.The isotherm of zinc removal is of Langmuir adsorption pattern and is valid for single-layer adsorption at low equilibrium concentration of Zn(Ⅱ).As the equilibrium concentration is increased to a certain extent,the sorption follows a Freundlich isotherm and multi-layer adsorption.However,further increase of the concentration results primarily in solid solution precipitation.%介绍了氧化铝涂层砂除锌吸附等温线试验、计算,并采用表面络合模型和沉积模型加以描述和分析。原水中Zn(Ⅱ)浓度低时,除锌吸附等温线属于Langmuir型,单层吸附;Zn(Ⅱ)平衡浓度增加到一定的范围时,属于Freundlich吸附等温线,多层吸附;Zn(Ⅱ)平衡浓度进一步增大,以固体溶液沉积为主。

  9. A Real Time Supervise System Based on Virtual Instrument for an Vertical Type Aluminum Electro-Coating Production Line%基于虚拟仪器的立式电泳生产线监控系统

    Institute of Scientific and Technical Information of China (English)

    廖世昌; 熊红云; 陈争晖

    2011-01-01

    Based on the overall arrangement structure of an aluminum electro-coating workshop and DH+ based PLC control network, a real time supervise system is developed with LabWindows/CVI software. The data communication between the PLC and LabWindows/CVI is served by Rslinx C SDK. The supervise system has an effective and user-friendly human-machine interface, and is capable of performing on-line monitoring, including data acquisition, transmission, display, and control, as well as data archiving.%根据电泳涂装生产车问的布局结构及工艺要求,构建基于DH+的PL.C控制网络.开发基J.于LabWindows/CVI的实时监控系统.系统通过RSI,inx C SDK提供的库函数,实现LabWindows/CVI与ABRockwell公司SLC500型PLC的通信.将采集的数据进行处理后实现对生产线的实时显示、控制、报警及数据存档等.系统用户界面友好,动态响应快,满足生产线监控的实时性和动态性要求.

  10. Surface and Mechanical studies of Bismaleimide coatings

    OpenAIRE

    Bhattacharyya, A. S.; Paul, D; Dutta, P. P.; Bhattacharjee, G.

    2015-01-01

    Bismaleimide (BMI) resins are a new breed of thermosetting resins used mainly for high temperature applications and have major usage in aerospace. BMI polymer coatings were deposited on aluminum and mild steel substrates. The effect of corrosion on mild steel and aluminum by Ringers Solution and there protection using BMI coatings were observed. X-ray diffraction studies showed crystalline nature of the BMI coatings. Surface contact angle measurements were carried out using goniometer.

  11. Cadmium plated steel caps seal anodized aluminum fittings

    Science.gov (United States)

    Padden, J.

    1971-01-01

    Cadmium prevents fracturing of hard anodic coating under torquing to system specification requirements, prevents galvanic coupling, and eliminates need for crush washers, which, though commonly used in industry, do not correct leakage problem experienced when anodized aluminum fittings and anodized aluminum cap assemblies are joined.

  12. Anodizing And Sealing Aluminum In Nonchromated Solutions

    Science.gov (United States)

    Emmons, John R.; Kallenborn, Kelli J.

    1995-01-01

    Improved process for anodizing and sealing aluminum involves use of 5 volume percent sulfuric acid in water as anodizing solution, and 1.5 to 2.0 volume percent nickel acetate in water as sealing solution. Replaces process in which sulfuric acid used at concentrations of 10 to 20 percent. Improved process yields thinner coats offering resistance to corrosion, fatigue life, and alloy-to-alloy consistency equal to or superior to those of anodized coats produced with chromated solutions.

  13. Influence of strand surface condition on interstrand contact resistance and coupling loss in NbTi-wound Rutherford cables

    CERN Document Server

    Sumption, M D; Scanlan, R M; Nijhuis, A; ten Kate, H H J; Kim, S W; Wake, M; Shintomi, T

    1999-01-01

    Presented in this work are the results of directly measured and AC- loss-derived interstrand contact resistance (ICR) measurements performed magnetically or resistively on bare-Cu and coated-strand pairs, calorimetrically on $9 11-strand Rutherford cables wound with strands that had been coated with various metallic and insulating layers, and calorimetrically and magnetically on 28-strand Rutherford cables (LHC-type) wound with bare-Cu-, Ni-, and $9 stabrite-plated strands. Comparisons are made of the effects of various conditions of heat treatment, HT (time and temperature), and pressure (applied during HT and then either maintained or re-applied during measurement). The $9 resulting ICRs are compared and interpreted in terms of the oxide layer on the strand coating and its response to curing conditions. (66 refs).

  14. Degradation of gas turbine coatings and life assessment

    Energy Technology Data Exchange (ETDEWEB)

    Cheruvu, N.S. [Southwest Research Institute, San Antonio, TX (United States)

    1998-12-31

    MCrAlY coatings are widely used on hot section components of gas turbines to provide hot corrosion and/or oxidation protection by formation of an oxide layer on the surface. As the protective oxide scale exfoliates during service, aluminum from the coating diffuses outward for reformation of the protective scale. Aluminum may also diffuse inward due to the differences in composition between the coating and the substrate. Thus, the coatings degrade due to oxidation, oxide scale spallation, and inward and outward diffusion of aluminum. Service life of these coatings is controlled by the aluminum content in the coating, operating temperature and start- shutdown cycles. In-service degradation of CoCrAlY and CoNiCrAlY coatings is presented. A procedure to predict the remaining service life of coatings under oxidizing conditions is discussed. (orig.) 12 refs.

  15. Use of aluminum as an oxidation barrier for titanium

    Science.gov (United States)

    Unnam, J.; Shenoy, R. N.; Wiedemann, K. E.; Clark, R. K.

    1985-01-01

    A study is conducted of the use of aluminum coatings as oxidation retardants for Ti alloys, using room temperature normal emittance and spectral emittance as bases for the characterization of oxidation properties with and without the coatings. Thermal exposures were conducted in a thermogravimetric analysis apparatus in which specimen weight was continuously monitored. The results obtained indicate that the weight gains are proportional to the square root of the time for uncoated alloys and for 649 C-exposed aluminum-coated alloys. For the 704 C-exposed aluminum-coated alloys, weight gain exhibits a low rate for short and a high rate for long exposure times, implying that the 0.5-micron coating's protection decreases for long exposures at this temperature.

  16. Applicability of coatings to control metal dusting

    NARCIS (Netherlands)

    Hermse, C.G.M.; Wortel, J.C. van

    2009-01-01

    We have performed a long term comparative study between five wrought and three centricast materials, both as-is, and in coated condition. Two commercially available coatings were applied to each different alloy. One coating was aluminum based with a chromium rich intermediate layer. The other coatin

  17. NASA-427: A New Aluminum Alloy

    Science.gov (United States)

    Nabors, Sammy A.

    2015-01-01

    NASA's Marshall Space Flight Center researchers have developed a new, stronger aluminum alloy, ideal for cast aluminum products that have powder or paint-baked thermal coatings. With advanced mechanical properties, the NASA-427 alloy shows greater tensile strength and increased ductility, providing substantial improvement in impact toughness. In addition, this alloy improves the thermal coating process by decreasing the time required for heat treatment. With improvements in both strength and processing time, use of the alloy provides reduced materials and production costs, lower product weight, and better product performance. The superior properties of NASA-427 can benefit many industries, including automotive, where it is particularly well-suited for use in aluminum wheels.

  18. Air-Impregnated Nanoporous Anodic Aluminum Oxide Layers for Enhancing the Corrosion Resistance of Aluminum.

    Science.gov (United States)

    Jeong, Chanyoung; Lee, Junghoon; Sheppard, Keith; Choi, Chang-Hwan

    2015-10-13

    Nanoporous anodic aluminum oxide layers were fabricated on aluminum substrates with systematically varied pore diameters (20-80 nm) and oxide thicknesses (150-500 nm) by controlling the anodizing voltage and time and subsequent pore-widening process conditions. The porous nanostructures were then coated with a thin (only a couple of nanometers thick) Teflon film to make the surface hydrophobic and trap air in the pores. The corrosion resistance of the aluminum substrate was evaluated by a potentiodynamic polarization measurement in 3.5 wt % NaCl solution (saltwater). Results showed that the hydrophobic nanoporous anodic aluminum oxide layer significantly enhanced the corrosion resistance of the aluminum substrate compared to a hydrophilic oxide layer of the same nanostructures, to bare (nonanodized) aluminum with only a natural oxide layer on top, and to the latter coated with a thin Teflon film. The hydrophobic nanoporous anodic aluminum oxide layer with the largest pore diameter and the thickest oxide layer (i.e., the maximized air fraction) resulted in the best corrosion resistance with a corrosion inhibition efficiency of up to 99% for up to 7 days. The results demonstrate that the air impregnating the hydrophobic nanopores can effectively inhibit the penetration of corrosive media into the pores, leading to a significant improvement in corrosion resistance.

  19. Anodized aluminum on LDEF

    Science.gov (United States)

    Golden, Johnny L.

    1993-01-01

    A compilation of reported analyses and results obtained for anodized aluminum flown on the Long Duration Exposure Facility (LDEF) was prepared. Chromic acid, sulfuric acid, and dyed sulfuric acid anodized surfaces were exposed to the space environment. The vast majority of the anodized surface on LDEF was chromic acid anodize because of its selection as a thermal control coating for use on the spacecraft primary structure, trays, tray clamps, and space end thermal covers. Reports indicate that the chromic acid anodize was stable in solar absorptance and thermal emittance, but that contamination effects caused increases in absorptance on surfaces exposed to low atomic oxygen fluences. There were some discrepancies, however, in that some chromic acid anodized specimens exhibited significant increases in absorptance. Sulfuric acid anodized surfaces also appeared stable, although very little surface area was available for evaluation. One type of dyed sulfuric acid anodize was assessed as an optical baffle coating and was observed to have improved infrared absorptance characteristics with exposure on LDEF.

  20. The causes of whale strandings.

    Science.gov (United States)

    Cordes, D O

    1982-03-01

    Strandings of cetaceans (whales and dolphins) is probably the result of a sequence of events rather than a simple cause-and-effect relationship. Strandings of solitary animals are more common than massed and generally thought to be due to severe disease. Mass strandings (three to several hundred individuals) are less common, but very spectacular. Mass strandings are considered to be due to a complex of factors in which behavioural factors are probably important, severe disease making an unimportant, or negligible contribution. There may be interaction of physical conditions (weather, tides, currents, coastline) and biological conditions (predators, feeding, disturbance of echolocation and disease) which result in stranding. One postulated reason for stranding is that it is dependent on instinctive behaviour, deeply located in subcortical areas of the brain, which provokes cetaceans to seek refuge ashore when under stress.

  1. Fluorine Based Superhydrophobic Coatings

    Directory of Open Access Journals (Sweden)

    Jean-Denis Brassard

    2012-05-01

    Full Text Available Superhydrophobic coatings, inspired by nature, are an emerging technology. These water repellent coatings can be used as solutions for corrosion, biofouling and even water and air drag reduction applications. In this work, synthesis of monodispersive silica nanoparticles of ~120 nm diameter has been realized via Stöber process and further functionalized using fluoroalkylsilane (FAS-17 molecules to incorporate the fluorinated groups with the silica nanoparticles in an ethanolic solution. The synthesized fluorinated silica nanoparticles have been spin coated on flat aluminum alloy, silicon and glass substrates. Functionalization of silica nanoparticles with fluorinated groups has been confirmed by Fourier Transform Infrared spectroscopy (FTIR by showing the presence of C-F and Si-O-Si bonds. The water contact angles and surface roughness increase with the number of spin-coated thin films layers. The critical size of ~119 nm renders aluminum surface superhydrophobic with three layers of coating using as-prepared nanoparticle suspended solution. On the other hand, seven layers are required for a 50 vol.% diluted solution to achieve superhydrophobicity. In both the cases, water contact angles were more than 150°, contact angle hysteresis was less than 2° having a critical roughness value of ~0.700 µm. The fluorinated silica nanoparticle coated surfaces are also transparent and can be used as paint additives to obtain transparent coatings.

  2. Predicting performance of coatings under thermal insulation at high temperatures

    Energy Technology Data Exchange (ETDEWEB)

    Lasarte, C. (Pequiven, S.A., Maracaibo (Venezuela). Petroquimica de Venezuela); Rincon, O.T. De; Montiel, A. (Univ. del Zulia, Maracaibo (Venezuela). Centro de Estudios de Corrosion)

    1994-10-01

    A probe was designed to evaluate coatings used under thermal insulation for temperatures of 30 to 150 C. This article describes the results obtained with various combinations of coatings (aluminum silicone, inorganic zinc, and aluminum metallizing) and thermal insulators (mineral wool, fiber glass, and calcium silicate), which were recommended in NACE Publication 6H189.

  3. Corrosion protective coating for metallic materials

    Science.gov (United States)

    Buchheit, Rudolph G.; Martinez, Michael A.

    1998-01-01

    Corrosion protective coatings for metallic materials, particularly aluminum and aluminum alloys, produced with simple, low-cost equipment and materials other than toxic metals or metal salts, or metal cyanides. The metallic material is cleaned, degreased, and deoxidized, the surface is converted to a substantially alkaline condition, and the surface is chemically sealed with inorganic metal compounds.

  4. Ni60优化高铝青铜 SAPS--感应重熔涂层组织结构的研究%Investigation of organization structure optimized by Ni60 on high-aluminum copper alloy coating prepared by supersonic plasma spraying-induction remelting

    Institute of Scientific and Technical Information of China (English)

    路阳; 马郡珠; 杨效田; 肖荣振; 杨晓伟

    2014-01-01

    The gradient coating of Ni60/high aluminum copper alloy was prefabricated on 45 # steel substrate by supersonic plasma spraying and induction remelting.The characteristics of organizational structure,the trans-formation of phase structure,element diffusion were analyzed by means of SEM and XRD.The results indicated that the mechanical adhesion was the main way between the matrix and Ni60 coating by the supersonic plasma spraying,the slight sinter properties appear at the interface between Ni60/high aluminum bronze coating,the interface was the mechanical combination and mild metallurgical combination of hybrid combination way.The fully bidirectional diffusion fusion of Ni60 was appeared between the matrix and high aluminum copper alloy coating after the induction remelting.A metallurgical bonding was formed between the Ni60 and the matrix, whose structure was dense and seamless,and whose elements form gradient or uniform distribution.The in-tegrate coating was formed which has not distinct metallurgical belt.The boundary between the Ni60 and the high aluminum copper coating disappeared.The diffused element in this coating distribute as the gradient form.%采用超音速等离子喷涂技术在45#钢基体上制备 Ni60/高铝青铜梯度涂层,并进行高频感应重熔处理。通过 SEM、XRD 等手段分析了感应重熔前后涂层的组织结构特征、相结构变化以及界面元素扩散情况。结果表明,超音速等离子喷涂层在基体/Ni60结合面处以机械咬合为主,在 Ni60/高铝青铜涂层界面处有轻微熔结特性,形成了机械结合和轻微冶金结合的混合结合方式。感应重熔后,Ni60中间层分别与基体、高铝青铜涂层进行充分的双向扩散熔合。在Ni60和基体间形成结构致密、无孔隙的冶金扩散带,元素扩散迁移后不同元素呈现梯度或均匀分布形式。在 Ni60和高铝青铜涂层之间分层界面基本消失,形成了完全的一体化涂层,涂层中元素扩散呈现梯度形式。

  5. Transparent gas barrier coatings on polymeric substrates, as substitute of pollutant metallic aluminum, in the packaging industry; Recubrimientos barrera transparentes sobre polimeros, como sustitutos del aluminio metalico contaminante, en la industria del embalaje

    Energy Technology Data Exchange (ETDEWEB)

    Garcia, G.; Sanchez, O. [Universidad Autonoma de Madrid (Spain); Vazquez, L.; Martinez, J.M. [Instituto de Ciencia de Materiales de Madrid CSIC (Spain)

    1997-12-31

    Transparent gas barrier coatings based on silicon and aluminium oxides and deposited on flexible polymers have been studied. These coatings have high interest in the packaging industry for replacing the actual aluminium films that are opaque and pollutant. in this paper we show an study of the coating morphology and its influence in the barrier properties, that is, in the coating permeability. In addition, it has been shown how scanning Electron Microscopy (SEM) and Atomic Force Microscopy (AFM) can be used for studying transparent barrier coatings on polymeric substrates. (Author) 26 refs.

  6. Purification technology of molten aluminum

    Institute of Scientific and Technical Information of China (English)

    孙宝德; 丁文江; 疏达; 周尧和

    2004-01-01

    Various purification methods were explored to eliminate the dissolved hydrogen and nonmetallic inclusions from molten aluminum alloys. A novel rotating impeller head with self-oscillation nozzles or an electromagnetic valve in the gas circuit was used to produce pulse gas currents for the rotary impeller degassing method. Water simulation results show that the size of gas bubbles can be decreased by 10%-20% as compared with the constant gas current mode. By coating ceramic filters or particles with active flux or enamels, composite filters were used to filter the scrap A356 alloy and pure aluminum. Experimental results demonstrate that better filtration efficiency and operation performance can be obtained. Based on numerical calculations, the separation efficiency of inclusions by high frequency magnetic field can be significantly improved by using a hollow cylinder-like separator or utilizing the effects of secondary flow of the melt in a square separator. A multi-stage and multi-media purification platform based on these methods was designed and applied in on-line processing of molten aluminum alloys. Mechanical properties of the processed scrap A356 alloy are greatly improved by the composite purification.

  7. BIODEGRADABLE COATING FROM AGATHIS ALBA

    Directory of Open Access Journals (Sweden)

    NORYAWATI MULYONO

    2012-11-01

    Full Text Available The adhesive property of copal makes it as a potential coating onto aluminum foil to replace polyethylene. This research aimed to develop copal-based coating. The coating was prepared by extracting the copal in ethyl acetate and dipping the aluminium foil in ethyl acetate soluble extract of copal. The characterization of coating included its thickness, weight, thermal and chemical resistance, and biodegradation. The results showed that the coating thickness and weight increased as the copal concentration and dipping frequency increased. Thermal resistance test showed that the coating melted after being heated at 110°C for 30 min. Copal-based coating wasresistant to acidic solution (pH 4.0, water, and coconut oil, but was deteriorated in detergent 1% (w/v and basic solution (pH 10.0. Biodegradability test using Pseudomonas aeruginosa showed weight reduction of 76.82% in 30 days.

  8. Composite Nickel Coatings Produced on 6XXX Series Aluminium Alloys with the Addition of Vanadium / Kompozytowe Powłoki Niklowe Wytwarzane Na Stopach Aluminum Serii 6XXX Z Dodatkiem Wanadu

    Directory of Open Access Journals (Sweden)

    Nowak M.

    2015-12-01

    Full Text Available Studies of composite nickel coatings electrolytically deposited on aluminium alloys with different content of vanadium were described. Composite coatings were deposited from a Watts bath containing fine-dispersed SiC powder particles in an amount of 20 g/l and organic matters such as saccharin and sodium laurate. The morphology, structure and thickness of the obtained composite coatings were presented. The corrosion resistance of produced coatings was examined by electrochemical method. Basing on the results of studies it was found that coatings obtained with the sole addition of saccharin were characterized by numerous surface defects. The addition of sodium laurate eliminated the occurrence of defects caused by hydrogen evolution and the resulting coatings were continuous with good adhesion to the substrate. The distribution of the ceramic SiC phase in coatings was fairly uniform for all the examined variants of aluminium alloys. SEM examinations did not reveal the phenomenon of the ceramic particles agglomeration.

  9. ALUMINUM BOX BUNDLING PRESS

    Directory of Open Access Journals (Sweden)

    Iosif DUMITRESCU

    2015-05-01

    Full Text Available In municipal solid waste, aluminum is the main nonferrous metal, approximately 80- 85% of the total nonferrous metals. The income per ton gained from aluminum recuperation is 20 times higher than from glass, steel boxes or paper recuperation. The object of this paper is the design of a 300 kN press for aluminum box bundling.

  10. Silane based coating of aluminium mold

    DEFF Research Database (Denmark)

    2013-01-01

    comprising a chemically bonded monolayer of silane compounds on the at least one surface wherein the silane is a halogenated silane. The at least one surface coated with the anti-stiction coating may be configured to withstand an injection molding process at a pressure above 100 MPa. Furthermore, a mold......A method of preparing an aluminum mold for injection molding is provided, the method comprises the steps of providing an aluminum mold having a least one surface, subjecting the at least one surface to a gas or liquid phase silane to thereby form an anti-stiction coating, the anti-stiction coating...... having at least one closed cavity is provided, at least one surface of the at least one cavity being an aluminium surface coated with a silane based coating layer. The silane based anti-stiction coating improves the anti-stiction properties of the mold which may allow for molding and demolding...

  11. Testing and Evaluation of Multifunctional Smart Coatings

    Science.gov (United States)

    Buhrow, Jerry; Li, Wenyan; Jolley, Scott; Calle, Luz M.; Pearman, Benjamin; Zhang, Xuejun

    2015-01-01

    A smart coating system, based on pH sensitive microcontainers (microparticles and microcapsules) has been developed. Various corrosion inhibitors have been encapsulated and incorporated into commercial and formulated coatings to test the functionality imparted on the coating by the incorporation of the inhibitor microcontainers. Coated carbon steel and aluminum alloy panels were tested using salt immersion, salt fog, and coastal atmospheric exposure conditions. This paper provides the details on coating sample preparation, evaluation methods, as well as test results of the inhibiting function of smart coatings.

  12. The Effect of Anodic Oxide Films on the Nickel-Aluminum Reaction in Aluminum Braze Sheet

    Science.gov (United States)

    Tadgell, Colin A.; Wells, Mary A.; Corbin, Stephen F.; Colley, Leo; Cheadle, Brian; Winkler, Sooky

    2017-03-01

    The influence of an anodic oxide surface film on the nickel-aluminum reaction at the surface of aluminum brazing sheet has been investigated. Samples were anodized in a barrier-type solution and subsequently sputtered with nickel. Differential scanning calorimetry (DSC) and metallography were used as the main investigative techniques. The thickness of the anodic film was found to control the reaction between the aluminum substrate and nickel coating. Solid-state formation of nickel-aluminum intermetallic phases occurred readily when a relatively thin oxide film (13 to 25 nm) was present, whereas intermetallic formation was suppressed in the presence of thicker oxides ( 60 nm). At an intermediate oxide film thickness of 35 nm, the Al3Ni phase formed shortly after the initiation of melting in the aluminum substrate. Analysis of DSC traces showed that formation of nickel-aluminum intermetallic phases changed the melting characteristics of the aluminum substrate, and that the extent of this change can be used as an indirect measure of the amount of nickel incorporated into the intermetallic phases.

  13. CORROSION RESISTANCE OF ALUMINUM CANS IN CONTACT WITH BEER

    Directory of Open Access Journals (Sweden)

    Luiza Esteves

    2015-07-01

    Full Text Available Aluminum cans with an organic coating are used in Brazil as packaging for carbonated beverages (soft drinks, beer, which act as electrolyte solutions. These electrolytes, in contact with the inner metal can, initiate a corrosion process of aluminum. The presence of metallic ions can change the flavor of the beverage, compromising the product quality. This work aims to evaluate the corrosion resistance of aluminum in beer environment using the technique of Electrochemical Impedance Spectroscopy (EIS. The Scanning Electron Microscopy (SEM and the Energy Dispersive Spectroscopy (EDS were used to evaluate the metal surface. Two batches with different coating thickness were analyzed for the same date of manufacture. The electrolyte resistance and the aluminum charge transfer resistance in beer varied depending on the batch analyzed.

  14. Technique of Aluminum Alloy Composite by Inversion Casting

    Institute of Scientific and Technical Information of China (English)

    2002-01-01

    The influence of the temperature of liquid aluminum alloy, the dipping time in liquid alloy and the thickness of base strips on the solidified layer was studied during the process of producing aluminum alloy composite strips used in automobile radiator with inversion casting. It is concluded that there is welding as well as diffusion of alloying elements between the base strip and the coating. Experiments proved that the interface has a good bonding.

  15. Alumina Coating on Carbon Fibers by Sol-Gel Method

    OpenAIRE

    2006-01-01

    Alumina precursor film was coated on carbon fibers by a sol-gel method using aluminum alkoxide solution. The optimum coating condition for the concentration of alumina alkoxide and silane coupling agent was determined to uniformly coat alumina precursor on carbon fibers. Alumina precursor converted to alumina ceramics by heating at 750℃. SEM and EPMA showed that alumina ceramics was uniformly coated on carbon fibers. The thickness of alumina layer increased with increasing coating times. The ...

  16. Fabricating Aluminum Bronze Rotating Band for Large-Caliber Projectiles by High Velocity Arc Spraying

    Science.gov (United States)

    Wu, Bin; Fang, Ling-hui; Chen, Xiao-lei; Zou, Zhi-qiang; Yu, Xu-hua; Chen, Gang

    2014-02-01

    The necessity of finding new rotating band materials and developing corresponding joining technologies for large-caliber projectiles has been revealed by the recent increase in the ballistic performance of high loads. In this paper, aluminum bronze coatings were fabricated by the high velocity arc spraying (HVAS) technique. Microstructure and microhardness of the prepared coatings were investigated. Ring-on-disk dry sliding wear tests were conducted in an ambient condition to examine the tribological behavior of the coatings. Quasi-static engraving processes of rotating bands made of as-sprayed aluminum bronze coating and bulk copper were studied using rate-controlled push test methodology on an MTS 810 Material Testing System. The results show that the as-sprayed aluminum bronze coatings have a dense microstructure with porosity of about 1.6%. Meanwhile, the as-sprayed coating presents a higher microhardness than pure copper. The friction coefficient of coatings is about 0.2-0.3 in the steady state. Tribological mechanisms of the as-sprayed coatings were discussed. The engraving test results show that the aluminum bronze rotating band presents high bonding strength and good plasticity. The HVAS aluminum bronze coating should be a possible substitute for the state-of-the-art copper rotating band.

  17. DC measurement of electrical contacts between strands in superconducting cables for the LHC main magnets

    CERN Document Server

    Richter, D; Depond, J M; Leroy, D; Oberli, L R

    1996-01-01

    In the LHC main magnets, using Rutherford type cable, the eddy current loss and dynamic magnetic field error depend largely on the electrical resistance between crossing (Rc) and adjacent (Ra) strands. Cables made of strands with pre-selected coatings have been studied at low temperature using a DC electrical method. The significance of the inter-strand contact is explained. The properties of resistive barriers, the DC method used for the resistance measurement on the cable, and sample preparation are described. Finally the resistances are presented under various conditions, and the effect is discussed that the cable treatment has on the contact resistance.

  18. Improving the Cycling Life of Aluminum and Germanium Thin Films for use as Anodic Materials in Li-Ion Batteries.

    Energy Technology Data Exchange (ETDEWEB)

    Hudak, Nicholas [Dominican Univ., River Forest, IL (United States); Huber, Dale L. [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States); Gulley, Gerald [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States)

    2014-09-01

    The cycling of high-capacity electrode materials for lithium-ion batteries results in significant volumetric expansion and contraction, and this leads to mechanical failure of the electrodes. To increase battery performance and reliability, there is a drive towards the use of nanostructured electrode materials and nanoscale surface coatings. As a part of the Visiting Faculty Program (VFP) last summer, we examined the ability of aluminum oxide and gold film surface coatings to improve the mechanical and cycling properties of vapor-deposited aluminum films in lithium-ion batteries. Nanoscale gold coatings resulted in significantly improved cycling behavior for the thinnest aluminum films whereas aluminum oxide coatings did not improve the cycling behavior of the aluminum films. This summer we performed a similar investigation on vapor-deposited germanium, which has an even higher theoretical capacity per unit mass than aluminum. Because the mechanism of lithium-alloying is different for each electrode material, we expected the effects of coating the germanium surface with aluminum oxide or gold to differ significantly from previous observations. Indeed, we found that gold coatings gave only small or negligible improvements in cycling behavior of germanium films, but aluminum oxide (Al2O3) coatings gave significant improvements in cycling over the range of film thicknesses tested.

  19. Engineering wear-resistant surfaces in automotive aluminum

    Science.gov (United States)

    Kavorkijan, V.

    2003-02-01

    Inadequate wear resistance and low seizure loads prevent the direct use of aluminum alloys in automotive parts subject to intensive friction combined with high thermal and mechanical loading, such as brake discs, pistons, and cylinder liners. To enable the use of aluminum alloys in the production of automotive brake discs and other wear-resistant products, the insertion of a monolithic friction cladding rather than surface coating has been considered in this work. Three experimental approaches, two based on the pressure-less infiltration of porous ceramic preforms and one based on the subsequent hot rolling of aluminum and metal-matrix composite strips, are currently under investigation.

  20. Real-time solution measurement of RAD51- and RecA-mediated strand assimilation without background annealing

    OpenAIRE

    Budke, Brian; Chan, Yuen-Ling; Bishop, Douglas K.; Connell, Philip P.

    2013-01-01

    RAD51 is the central strand exchange recombinase in somatic homologous recombination, providing genomic stability and promoting resistance to DNA damage. An important tool for mechanistic studies of RAD51 is the D-loop or strand assimilation assay, which measures the ability of RAD51-coated single-stranded DNA (ssDNA) to search for, invade and exchange ssDNA strands with a homologous duplex DNA target. As cancer cells generally overexpress RAD51, the D-loop assay has also emerged as an import...

  1. Fair Exchange in Strand Spaces

    Directory of Open Access Journals (Sweden)

    Joshua D. Guttman

    2009-10-01

    Full Text Available Many cryptographic protocols are intended to coordinate state changes among principals. Exchange protocols coordinate delivery of new values to the participants, e.g. additions to the set of values they possess. An exchange protocol is fair if it ensures that delivery of new values is balanced: If one participant obtains a new possession via the protocol, then all other participants will, too. Fair exchange requires progress assumptions, unlike some other protocol properties. The strand space model is a framework for design and verification of cryptographic protocols. A strand is a local behavior of a single principal in a single session of a protocol. A bundle is a partially ordered global execution built from protocol strands and adversary activities. The strand space model needs two additions for fair exchange protocols. First, we regard the state as a multiset of facts, and we allow strands to cause changes in this state via multiset rewriting. Second, progress assumptions stipulate that some channels are resilient-and guaranteed to deliver messages-and some principals are assumed not to stop at certain critical steps. This method leads to proofs of correctness that cleanly separate protocol properties, such as authentication and confidentiality, from invariants governing state evolution. G. Wang's recent fair exchange protocol illustrates the approach.

  2. The Corrosion Protection of Metals by Ion Vapor Deposited Aluminum

    Science.gov (United States)

    Danford, M. D.

    1993-01-01

    A study of the corrosion protection of substrate metals by ion vapor deposited aluminum (IVD Al) coats has been carried out. Corrosion protection by both anodized and unanodized IVD Al coats has been investigated. Base metals included in the study were 2219-T87 Al, 7075-T6 Al, Titanium-6 Al-4 Vanadium (Ti-6Al-4V), 4130 steel, D6AC steel, and 4340 steel. Results reveal that the anodized IVD Al coats provide excellent corrosion protection, but good protection is also achieved by IVD Al coats that have not been anodized.

  3. White primer permits a corrosion-resistant coating of minimum weight

    Science.gov (United States)

    Albrecht, R. H.; Jensen, D. P.; Schnake, P.

    1966-01-01

    White primer for coating 2219 aluminum alloy supplies a base for a top coating of enamel. A formulation of pigments and vehicle results in a primer with high corrosion resistance and minimum film thickness.

  4. Cryptography with DNA binary strands.

    Science.gov (United States)

    Leier, A; Richter, C; Banzhaf, W; Rauhe, H

    2000-06-01

    Biotechnological methods can be used for cryptography. Here two different cryptographic approaches based on DNA binary strands are shown. The first approach shows how DNA binary strands can be used for steganography, a technique of encryption by information hiding, to provide rapid encryption and decryption. It is shown that DNA steganography based on DNA binary strands is secure under the assumption that an interceptor has the same technological capabilities as sender and receiver of encrypted messages. The second approach shown here is based on steganography and a method of graphical subtraction of binary gel-images. It can be used to constitute a molecular checksum and can be combined with the first approach to support encryption. DNA cryptography might become of practical relevance in the context of labelling organic and inorganic materials with DNA 'barcodes'.

  5. Aspects of aluminum toxicity

    Energy Technology Data Exchange (ETDEWEB)

    Hewitt, C.D.; Savory, J.; Wills, M.R. (Univ. of Virginia Health Sciences Center, Charlottesville (USA))

    1990-06-01

    Aluminum is the most abundant metal in the earth's crust. The widespread occurrence of aluminum, both in the environment and in foodstuffs, makes it virtually impossible for man to avoid exposure to this metal ion. Attention was first drawn to the potential role of aluminum as a toxic metal over 50 years ago, but was dismissed as a toxic agent as recently as 15 years ago. The accumulation of aluminum, in some patients with chronic renal failure, is associated with the development of toxic phenomena; dialysis encephalopathy, osteomalacic dialysis osteodystrophy, and an anemia. Aluminum accumulation also occurs in patients who are not on dialysis, predominantly infants and children with immature or impaired renal function. Aluminum has also been implicated as a toxic agent in the etiology of Alzheimer's disease, Guamiam amyotrophic lateral sclerosis, and parkinsonism-dementia. 119 references.

  6. Aluminum powder metallurgy processing

    Energy Technology Data Exchange (ETDEWEB)

    Flumerfelt, J.F.

    1999-02-12

    The objective of this dissertation is to explore the hypothesis that there is a strong linkage between gas atomization processing conditions, as-atomized aluminum powder characteristics, and the consolidation methodology required to make components from aluminum powder. The hypothesis was tested with pure aluminum powders produced by commercial air atomization, commercial inert gas atomization, and gas atomization reaction synthesis (GARS). A comparison of the GARS aluminum powders with the commercial aluminum powders showed the former to exhibit superior powder characteristics. The powders were compared in terms of size and shape, bulk chemistry, surface oxide chemistry and structure, and oxide film thickness. Minimum explosive concentration measurements assessed the dependence of explosibility hazard on surface area, oxide film thickness, and gas atomization processing conditions. The GARS aluminum powders were exposed to different relative humidity levels, demonstrating the effect of atmospheric conditions on post-atomization processing conditions. The GARS aluminum powders were exposed to different relative humidity levels, demonstrating the effect of atmospheric conditions on post-atomization oxidation of aluminum powder. An Al-Ti-Y GARS alloy exposed in ambient air at different temperatures revealed the effect of reactive alloy elements on post-atomization powder oxidation. The pure aluminum powders were consolidated by two different routes, a conventional consolidation process for fabricating aerospace components with aluminum powder and a proposed alternative. The consolidation procedures were compared by evaluating the consolidated microstructures and the corresponding mechanical properties. A low temperature solid state sintering experiment demonstrated that tap densified GARS aluminum powders can form sintering necks between contacting powder particles, unlike the total resistance to sintering of commercial air atomization aluminum powder.

  7. In-process oxidation protection in fluxless brazing or diffusion bonding of aluminum alloys

    Science.gov (United States)

    Okelly, K. P.; Featherston, A. B.

    1974-01-01

    Aluminum is cleaned of its oxide coating and is sealed immediately with polymeric material which makes it suitable for fluxless brazing or diffusion bonding. Time involved between cleaning and brazing is no longer critical factor.

  8. Finite Element Analysis of Ceramic Coatings under Spherical Indentation with Metallic Interlayer: Part Ⅰ Uncracked Coatings

    Institute of Scientific and Technical Information of China (English)

    Minh-Quy LE; Seock-Sam KIM

    2006-01-01

    Spherical indentation of ceramic coatings with metallic interlayer was performed by means of axisymmetric finite element analysis (FEA). Two typical ceramic coatings with relatively high and low elastic modulus deposited on aluminum alloy and carbon steel were considered. Various combinations of indenter radius-coating thickness ratios and interlayer thickness-coating thickness ratios were used in the modeling. The effects of the interlayer, the coating and the substrate on the indentation behavior, such as the radial stress distribution along the coating surface as well as the coating interface, and the plastic deformation zone evolution in the substrate were investigated in connection with the above mentioned ratios. The coating cracking dominant modes were also discussed within the context of the peak tensile stresses on the coating surface and on the coating interface.

  9. Coating metals on micropowders by magnetron sputtering

    Institute of Scientific and Technical Information of China (English)

    2007-01-01

    Magnetron sputtering was used to coat various metals on micropowder surfaces. By using this method, the fine particles are better dispersed and can therefore be coated more homogeneously. The micro-powders used include cenospheres from fly ash of coal-burning electric power plants (diameter 40-200 μm and particle density 0.7±0.1 g/cm3), as well as carborundum particles of different sizes. Aluminum, silver, copper, cobalt and nickel were used as the coating metals. Tests showed that the coated metal film was compact adhering tightly on the base powders, and the coated powders possess adequate flow properties.

  10. Method of coating an iron-based article

    Science.gov (United States)

    Magdefrau, Neal; Beals, James T.; Sun, Ellen Y.; Yamanis, Jean

    2016-11-29

    A method of coating an iron-based article includes a first heating step of heating a substrate that includes an iron-based material in the presence of an aluminum source material and halide diffusion activator. The heating is conducted in a substantially non-oxidizing environment, to cause the formation of an aluminum-rich layer in the iron-based material. In a second heating step, the substrate that has the aluminum-rich layer is heated in an oxidizing environment to oxidize the aluminum in the aluminum-rich layer.

  11. Effects of Substrate Local Strain on Microstructure of Electrodeposited Aluminum Film

    Institute of Scientific and Technical Information of China (English)

    TAN Yuehua; YAN Bo; GAO Ge; YANG Yuxin

    2006-01-01

    The aluminum coating layer was formed on a copper substrate with local strain region by using the electrodeposited method. It was found that the particle shape of the coating deposited on the copper substrate is very sensitive to the strain extent of substrate. The large needle-like aluminum particles were observed on the substrate region with large local strain, indicating that substrate local strain may affect the shape of the deposited particles and promote the nucleation and growth of the deposited particles.

  12. Sputtering of sub-micrometer aluminum layers as compact, high-performance, light-weight current collector for supercapacitors

    Science.gov (United States)

    Busom, J.; Schreiber, A.; Tolosa, A.; Jäckel, N.; Grobelsek, I.; Peter, N. J.; Presser, V.

    2016-10-01

    Supercapacitors are devices for rapid and efficient electrochemical energy storage and commonly employ carbon coated aluminum foil as the current collector. However, the thickness of the metallic foil and the corresponding added mass lower the specific and volumetric performance on a device level. A promising approach to drastically reduce the mass and volume of the current collector is to directly sputter aluminum on the freestanding electrode instead of adding a metal foil. Our work explores the limitations and performance perspectives of direct sputter coating of aluminum onto carbon film electrodes. The tight and interdigitated interface between the metallic film and the carbon electrode enables high power handling, exceeding the performance and stability of a state-of-the-art carbon coated aluminum foil current collector. In particular, we find an enhancement of 300% in specific power and 186% in specific energy when comparing aluminum sputter coated electrodes with conventional electrodes with Al current collectors.

  13. Is the Aluminum Hypothesis Dead?

    OpenAIRE

    Lidsky, Theodore I.

    2014-01-01

    The Aluminum Hypothesis, the idea that aluminum exposure is involved in the etiology of Alzheimer disease, dates back to a 1965 demonstration that aluminum causes neurofibrillary tangles in the brains of rabbits. Initially the focus of intensive research, the Aluminum Hypothesis has gradually been abandoned by most researchers. Yet, despite this current indifference, the Aluminum Hypothesis continues to attract the attention of a small group of scientists and aluminum continues to be viewed w...

  14. High energy density aluminum battery

    Energy Technology Data Exchange (ETDEWEB)

    Brown, Gilbert M.; Paranthaman, Mariappan Parans; Dai, Sheng; Dudney, Nancy J.; Manthiram, Arumugan; McIntyre, Timothy J.; Sun, Xiao-Guang; Liu, Hansan

    2016-10-11

    Compositions and methods of making are provided for a high energy density aluminum battery. The battery comprises an anode comprising aluminum metal. The battery further comprises a cathode comprising a material capable of intercalating aluminum or lithium ions during a discharge cycle and deintercalating the aluminum or lithium ions during a charge cycle. The battery further comprises an electrolyte capable of supporting reversible deposition and stripping of aluminum at the anode, and reversible intercalation and deintercalation of aluminum or lithium at the cathode.

  15. Wear behavior and corrosion resistance of NiCrAl/TiC composite coating on aluminum alloy by laser cladding%铝合金表面激光熔覆NiCrAl/TiC复合涂层的磨损行为和耐蚀性能

    Institute of Scientific and Technical Information of China (English)

    李琦; 刘洪喜; 张晓伟; 姚爽; 张旭

    2014-01-01

    为提高铝合金的摩擦磨损和耐蚀性能,在A390铝合金基体上通过激光熔覆制备NiCrAl/TiC复合涂层。采用XRD和EDS分析了涂层的物相组成,结合SEM观察了涂层的微观组织,运用摩擦磨损试验机和电化学工作站测试了涂层的摩擦磨损和耐腐蚀性能。结果表明:复合涂层主要物相为AlNi、Al 3 Ni 2、TiC ,同时含有少量的Cr 13 Ni 5 Si 2、Cu 9 Al 4和α(Al)。涂层自下至上分别为短棒状树枝晶、胞状晶、柱状树枝晶和等轴晶。相同磨损条件下,A390基体发生了严重的磨粒磨损和剥层磨损,而激光熔覆涂层只产生了轻微的磨粒磨损,熔覆层的相对耐磨性为3.16。在3.5%NaCl溶液中的极化曲线和电化学阻抗谱(EIS)显示:熔覆层自腐蚀电位较A390基体的正移,腐蚀电流密度减小;熔覆层呈单容抗特性,而A390基体在高频区表现为容抗特性,在中低频区则为感抗特性。在Bote图中,低频区熔覆层对应的相位角和中低频段熔覆层的阻抗模值均大于A390基体的,表明熔覆层的耐蚀性远高于A390基体的。熔覆层的腐蚀形貌为局部点蚀,A390基体的腐蚀形貌为晶间腐蚀和剥蚀。%In order to improve the frictional wear behavior and corrosion resistance of aluminum alloy, NiCrAl/TiC composite coating was fabricated on A390 aluminum alloy by laser cladding. The phase constitution, microstructure, frictional wear behavior and corrosion resistance of the composite coating were analyzed using X-ray diffraction (XRD), energy dispersive spectrum (EDS), scanning electron microscope (SEM), friction and wear testing machine and electrochemical workstation. The results show that the coating is mainly composed of AlNi, Al 3 Ni 2 and TiC phases, and a small amount of Cr13Ni5Si2, Cu9Al4 and α(Al) phases. The microstructures of the coating from the bottom to top are dendrite crystal, cellular crystal, columnar dendrite crystal and equiaxed

  16. Influence of Glaze on Corona Inception Voltage of Stranded Conductor%雨凇对导线起晕电压影响规律的研究

    Institute of Scientific and Technical Information of China (English)

    陈吉; 蒋兴良; 舒立春; 胡建林; 张志劲; 张满

    2013-01-01

      雨凇对输电线路的安全威胁极大,形成的冰柱会使得导线表面电场发生畸变进而影响电晕起始特性,国内外针对导线电晕特性进行了大量研究,但大多采用铝管来模拟实导线,且尚未深入分析覆冰对导线起晕电压的影响规律。利用人工气候试验室完成对 LGJ-185/25钢芯铝绞线雨凇覆冰后的交流电晕试验,采用紫外成像仪及曲线拟合法对导线起晕电压进行测量并分析,并根据雨凇冰柱形态建立有限元模型进行最大场强计算。结果表明:雨凇会导致绞线起晕电压值的降低;覆冰程度的增加会使得绞线起晕电压持续下降但逐渐趋于饱和;雨凇形态不随电导率的不同而发生改变,但盐浓度的增加会使得绞线起晕电压继续下降。所得结论可为雨凇频发区的输电线路设计及选型提供依据。%  Glaze affects secure operation of transmission line seriously, and icicles caused by glaze makes the electric field on conductor surface distorted and then the corona onset voltage characteristic of conductor is affected. A lot of researches on corona characteristics of conductors are performed home and abroad, most of them utilize aluminum pipes to simulate actual conductors and the influences of ice-coating on corona onset voltage of conductor are not analyzed in depth. A series of AC corona tests for ice-covered steel cored aluminum stranded wire LGJ-185/25 due to glaze are implemented in artificial climate chamber, in the tests the ultraviolet imager and curve fitting method are used to measure and analyze the corona onset voltage of stranded conductor, and according to the form of glaze-caused icicles a finite-element model is established to calculate the maximum field strength. Test results show that glaze leads to the decrease of corona onset voltage of stranded conductor;the increase of ice-coating thickness makes the corona onset voltage of stranded conductor

  17. Is the Aluminum Hypothesis dead?

    Science.gov (United States)

    Lidsky, Theodore I

    2014-05-01

    The Aluminum Hypothesis, the idea that aluminum exposure is involved in the etiology of Alzheimer disease, dates back to a 1965 demonstration that aluminum causes neurofibrillary tangles in the brains of rabbits. Initially the focus of intensive research, the Aluminum Hypothesis has gradually been abandoned by most researchers. Yet, despite this current indifference, the Aluminum Hypothesis continues to attract the attention of a small group of scientists and aluminum continues to be viewed with concern by some of the public. This review article discusses reasons that mainstream science has largely abandoned the Aluminum Hypothesis and explores a possible reason for some in the general public continuing to view aluminum with mistrust.

  18. Anodizing Aluminum with Frills.

    Science.gov (United States)

    Doeltz, Anne E.; And Others

    1983-01-01

    "Anodizing Aluminum" (previously reported in this journal) describes a vivid/relevant laboratory experience for general chemistry students explaining the anodizing of aluminum in sulfuric acid and constrasting it to electroplating. Additions to this procedure and the experiment in which they are used are discussed. Reactions involved are…

  19. The aluminum smelting process.

    Science.gov (United States)

    Kvande, Halvor

    2014-05-01

    This introduction to the industrial primary aluminum production process presents a short description of the electrolytic reduction technology, the history of aluminum, and the importance of this metal and its production process to modern society. Aluminum's special qualities have enabled advances in technologies coupled with energy and cost savings. Aircraft capabilities have been greatly enhanced, and increases in size and capacity are made possible by advances in aluminum technology. The metal's flexibility for shaping and extruding has led to architectural advances in energy-saving building construction. The high strength-to-weight ratio has meant a substantial reduction in energy consumption for trucks and other vehicles. The aluminum industry is therefore a pivotal one for ecological sustainability and strategic for technological development.

  20. PARTICLE COATING BY CHEMICAL VAPOR DEPOSITION IN A FLUIDI7ED BED REACTOR

    Institute of Scientific and Technical Information of China (English)

    Gregor; Czok; Joachim; Werther

    2005-01-01

    Aluminum coatings were created onto glass beads by chemical vapor deposition in a fluidized bed reactor at different temperatures. Nitrogen was enriched with Triisobutylaluminum (TIBA) vapor and the latter was thermally decomposed inside the fluidized bed to deposit the elemental aluminum. To ensure homogeneous coating on the bed material, the fluidizing conditions necessary to avoid agglomeration were investigated for a broad range of temperatures.The deposition reaction was modeled on the basis of a discrete particle simulation to gain insight into homogeneity and thickness of the coating throughout the bed material. In particular, the take-up of aluminum was traced for selected particles that exhibited a large mass of deposited aluminum.

  1. Passivation and Stabilization of Aluminum Nanoparticles for Energetic Materials

    Directory of Open Access Journals (Sweden)

    Matthew Flannery

    2015-01-01

    Full Text Available In aircraft applications, fuel is used not only as a propellant but also as a coolant and improving both the thermal conductivity and combustion enthalpy of the fuel is beneficial in these applications. These properties can be enhanced by dispersing aluminum nanoparticles into the fuel; however, the nanoparticles require stabilization from agglomeration and passivation from oxidation in order for these benefits to be realized in aircraft applications. To provide this passivation and stabilization, aluminum nanoparticles were encapsulated with a coating by the plasma enhanced chemical vapor deposition (PE-CVD method from toluene precursors. The thermal conductivity, combustion and ignition properties, and stability of the nanoparticles dispersed in RP-2 fuel were subsequently evaluated. In addition, the effect of dispersing aluminum nanoparticles in RP-2 fuel on the erosion rate of fuel nozzles was evaluated. The dispersion of PE-CVD coated aluminum nanoparticles at a concentration of 3.0% by volume exhibited a 17.7% and 0.9% increase in thermal conductivity and volumetric enthalpy of combustion, respectively, compared to the baseline RP-2 fuel. Additionally, particle size analysis (PSA of the PE-CVD coated aluminum nanofuel exhibited retention of particle size over a five-month storage period and erosion testing of a 1 mm stainless steel nozzle exhibited a negligible 1% change in discharge coefficient after 100 hours of testing.

  2. Southeast US Historical Marine Mammal Stranding Database

    Data.gov (United States)

    National Oceanic and Atmospheric Administration, Department of Commerce — Data on marine mammal strandings are collected by the Southeast Marine Mammal Stranding Network. Basic data on the location, species identification, animal...

  3. The Stranding Anomaly as Population Indicator

    DEFF Research Database (Denmark)

    Peltier, Helene; Baagøe, Hans J.; Camphuysen, Kees C.J.

    2013-01-01

    Ecological indicators for monitoring strategies are expected to combine three major characteristics: ecological significance, statistical credibility, and cost-effectiveness. Strategies based on stranding networks rank highly in cost-effectiveness, but their ecological significance and statistical...... credibility are disputed. Our present goal is to improve the value of stranding data as population indicator as part of monitoring strategies by constructing the spatial and temporal null hypothesis for strandings. The null hypothesis is defined as: small cetacean distribution and mortality are uniform...... porpoise Phocoena phocoena for our modelling. The difference between these strandings expected under H0 and observed strandings is defined as the stranding anomaly. It constituted the stranding data series corrected for drift conditions. Seasonal decomposition of stranding anomaly suggested that drift...

  4. Hyperchromicity and strand separation in bacterial DNA.

    Science.gov (United States)

    FREIFELDER, D; DAVISON, P F

    1962-05-01

    Studies of the per cent of strand separation of N(14)-N(15) hybrid coli DNA heated to various temperatures in formaldehyde have shown that the process of strand separation is a function of temperature and formaldehyde concentration and is directly related to the measured hyperchromicity. No strands separate until about 75 per cent of full hyperchromicity is obtained, and even at apparently full hyperchromicity a large fraction of the strands may be held together, possibly by guanine-cytosine-rich regions.

  5. 6061铝合金表面无铬稀土镧转化膜性能的研究%Research on Performance of Chrome-free Rare Earth Lanthanum Conversion Coating on 6061 Aluminum Alloy Surface

    Institute of Scientific and Technical Information of China (English)

    李红玲; 刘清玲

    2013-01-01

    [摘 要] 利用极化曲线方法,研究了以La(NO3)3·6H2O为促进剂的磷酸盐转化膜的耐蚀性,同时与铬磷化膜及无稀土促进的单纯磷酸盐膜的耐蚀性进行了对比;通过划格法和全浸腐蚀试验,研究了这三种转化膜与有机涂层间的结合力.结果发现:与单纯磷酸盐膜相比,稀土促进生成的磷酸盐膜中的传输阻力增加,耐蚀性明显增强,而与铬磷化膜相比,二者在弱极化区的耐蚀性能相近;稀土促进生成的磷酸盐膜与有涂层间的结合力明显优于铬磷化膜.%The anti-corrosion of the conversion coating which is formed by La(NO3) 3 · 6H2O was evaluated with polarization curve,and also compared the chromium phosphate film and non-rare phosphate conversion coating.Adhesion force between the conversion coatings and the organic coating were studied through crossing grid method and immersing corrosion test.The results showed that the transmission resistance of conversion coating with rare earth additive was increased by comparing with non-rare phosphate conversion coating; The anti-corrosion of the conversion coating was increased noticeably.But comparing with chromium phosphting,in the weak polarized scope,both of the corrosion resistances were close.Adhesion force between the conversion coating with rare earth as additive and the organic coating was obviously superior to that of chromate phosphate process.

  6. Chromic acid anodizing of aluminum foil

    Science.gov (United States)

    Dursch, H.

    1988-01-01

    The success of the Space Station graphite/epoxy truss structure depends on its ability to endure long-term exposure to the LEO environment, primarily the effects of atomic oxygen and the temperture cycling resulting from the 94 minute orbit. This report describes the development and evaluation of chromic acid anodized (CAA) aluminum foil as protective coatings for these composite tubes. Included are: development of solar absorptance and thermal emittance properties required of Al foil and development of CAA parameters to achieve these optical properties; developing techniques to CAA 25 ft lengths of Al foil; developing bonding processes for wrapping the Al foil to graphite/epoxy tubes; and atomic oxygen testing of the CAA Al foil. Two specifications were developed and are included in the report: Chromic Acid Anodizing of Aluminum Foil Process Specification and Bonding of Anodized Aluminum Foil to Graphite/Epoxy Tubes. Results show that CAA Al foil provides and excellent protective and thermal control coating for the Space Station truss structure.

  7. Electroless nickel plating on stainless steels and aluminum

    Science.gov (United States)

    1966-01-01

    Procedures for applying an adherent electroless nickel plating on 303 SE, 304, and 17-7 PH stainless steels, and 7075 aluminum alloy was developed. When heat treated, the electroless nickel plating provides a hard surface coating on a high strength, corrosion resistant substrate.

  8. Corrosion protection of aluminum alloys in contact with other metals

    Science.gov (United States)

    Kuster, C. A.

    1969-01-01

    Study establishes the quality of chemical and galvanized protection afforded by anodized and aldozided coatings applied to test panels of various aluminum alloys. The test panels, placed in firm contact with panels of titanium alloys, were subjected to salt spray tests and visually examined for corrosion effect.

  9. ELASTIC DEFORMATION ANALYSIS OF MULTILA YERED STRANDS

    Institute of Scientific and Technical Information of China (English)

    王世文; 冯继玲; 杨兆建; 连香姣

    1999-01-01

    This paper describes a general model for the mechanical behavior studying of general wire rope strand. An exact solution of the deformation characteristics was given when the strands is under tensile and torsional loads. The theoretical results are useful in evaluating the extensional and torsional moduli of rigidity for the strands. Finally, a simple design criterion is established for the nonrotating ropes.

  10. Clinical biochemistry of aluminum

    Energy Technology Data Exchange (ETDEWEB)

    King, S.W.; Savory, J.; Wills, M.R.

    1981-05-01

    Aluminum toxicity has been implicated in the pathogenesis of a number of clinical disorders in patients with chronic renal failure on long-term intermittent hemodialysis treatment. The predominant disorders have been those involving either bone (osteomalacic dialysis osteodystrophy) or brain (dialysis encephalopathy). In nonuremic patients, an increased brain aluminum concentration has been implicated as a neurotoxic agent in the pathogenesis of Alzheimer's disease and was associated with experimental neurofibrillary degeneration in animals. The brain aluminum concentrations of patients dying with the syndrome of dialysis encephalopathy (dialysis dementia) are significantly higher than in dialyzed patients without the syndrome and in nondialyzed patients. Two potential sources for the increased tissue content of aluminum in patients on hemodialysis have been proposed: (1) intestinal absorption from aluminum containing phosphate-binding gels, and (2) transfer across the dialysis membrane from aluminum in the water used to prepare the dialysate. These findings, coupled with our everyday exposure to the ubiquitous occurrence of aluminum in nature, have created concerns over the potential toxicity of this metal.

  11. Laser micro welding of copper and aluminum

    Science.gov (United States)

    Mys, Ihor; Schmidt, Michael

    2006-02-01

    Aluminum combines comparably good thermal and electrical properties with a low price and a low material weight. These properties make aluminum a promising alternative to copper for a large number of electronic applications, especially when manufacturing high volume components. However, a main obstacle for a wide use of this material is the lack of a reliable joining process for the interconnection of copper and aluminum. The reasons for this are a large misalignment in the physical properties and even more a poor metallurgical affinity of both materials that cause high crack sensitivity and the formation of brittle intermetallic phases during fusion welding. This paper presents investigations on laser micro welding of copper and aluminum with the objective to eliminate brittle intermetallic phases in the welding structure. For these purposes a combination of spot welding, a proper beam offset and special filler material are applied. The effect of silver, nickel and tin filler materials in the form of thin foils and coatings in a thickness range 3-100 μm has been investigated. Use of silver and tin filler materials yields to a considerable improvement of the static and dynamic mechanical stability of welded joints. The analysis of the weld microstructure shows that an application even of small amounts of suitable filler materials helps to avoid critical, very brittle intermetallic phases on the interface between copper and solidified melt in the welded joints.

  12. UV fluorescence enhancement from nanostructured aluminum materials

    Science.gov (United States)

    Montanari, Danielle E.; Dean, Nathan; Poston, Pete E.; Blair, Steve; Harris, Joel M.

    2016-09-01

    Interest in label-free detection of biomolecules has given rise to the need for UV plasmonic materials. DNA bases and amino acid residues have electronic resonances in the UV which allow for sensitive detection of these species by surface-enhanced UV fluorescence spectroscopy. Electrochemical roughening has been used extensively to generate plasmonically-active metal surfaces that produce localized enhancement of excitation and emission of electromagnetic radiation from surface-bound molecules. Electrochemically roughened gold and silver surfaces produce enhancement in the visible and near-IR regions, but to the best of our knowledge, application of this technique for producing UV-enhancing substrates has not been reported. Using electropolishing of aluminum, we are able to generate nanostructured surfaces that produce enhanced spectroscopic detection of molecules in the UV. Aluminum is a natural choice for substrate composition as it exhibits a relatively large quality factor in the UV. We have fabricated electropolished aluminum films with nanometer scale roughness and have studied UV-excited fluorescence enhancement from submonolayer coverage of tryptophan on these substrates using a UV-laser based spectrometer. Quantitative dosing by dip-coating was used to deposit known surface concentrations of the aromatic amino acid tryptophan, so that fluorescence enhancement could be evaluated. Compared to a dielectric substrate (surface-oxidized silicon), we observe a 180-fold enhancement in the total fluorescence emitted by tryptophan on electropolished aluminum under photobleaching conditions, allowing detection of sub-monolayer coverages of molecules essential for development of biosensor technologies.

  13. Structure and properties of composite ceramic coatings on H13 steel by hot dipping aluminum and plasma electrolytic oxidation%H13热作模具钢微弧氧化复合陶瓷层的组织和性能

    Institute of Scientific and Technical Information of China (English)

    赵建华; 赵国华; 李涛; 刘鑫; 李佳丽; 韩二静

    2012-01-01

    通过热浸镀铝/微弧氧化复合工艺对H13模具钢进行表面改性以提高模具表面质量。在热浸镀铝过程中,将H13钢基体浸入710℃纯铝液6 min,得到了以Fe2Al5为主中间合金层,使得镀层与基体紧密结合。经过微弧氧化处理后,镀铝试样表面铝层转化为氧化铝陶瓷,主要由α-Al2O3和γ-Al2O3相组成。用带有能谱分析装置(EDX)的扫描电镜(SEM)、X射线衍射(XRD)分析了膜层的形貌、成分和相组成。微弧氧化陶瓷层主要由Al、O、Si元素组成,其中O、Si主要来源于硅酸盐电解液。%Hot dipping pure aluminum on a H13 steel followed by plasma electrolytic oxidation(PEO) was performed to prepare composite ceramic coating on the H13 steel surface.H13 steel bars were first dipped in pure aluminum melts(710 ℃) for 6 min,and a Fe2Al5 intermetallic layer was obtained at the interface between the melt and the steel substrate.The intermetallic layer significantly improved the adhesion strength between Al layer and substrate.After PEO processing,uniform Al2O3 ceramic coatings were deposited on the surface of aluminized steel.The composition,phases and morphology of the aluminized layer and the ceramic coatings were characterized by SEM/EDX and XRD.The PEO layers mainly consist of α-Al2O3 and γ-Al2O3.The element O and Si in the ceramic layers came from the alkaline electrolytle.

  14. Quality Designed Twin Wire Arc Spraying of Aluminum Bores

    Science.gov (United States)

    König, Johannes; Lahres, Michael; Methner, Oliver

    2015-01-01

    After 125 years of development in combustion engines, the attractiveness of these powerplants still gains a great deal of attention. The efficiency of engines has been increased continuously through numerous innovations during the last years. Especially in the field of motor engineering, consequent friction optimization leads to cost-effective fuel consumption advantages and a CO2 reduction. This is the motivation and adjusting lever of NANOSLIDE® from Mercedes-Benz. The twin wire arc-spraying process of the aluminum bore creates a thin, iron-carbon-alloyed coating which is surface-finished through honing. Due to the continuous development in engines, the coating strategies must be adapted in parallel to achieve a quality-conformed coating result. The most important factors to this end are the controlled indemnification of a minimal coating thickness and a homogeneous coating deposition of the complete bore. A specific system enables the measuring and adjusting of the part and the central plunging of the coating torch into the bore to achieve a homogeneous coating thickness. Before and after measurement of the bore diameter enables conclusions about the coating thickness. A software tool specifically developed for coating deposition can transfer this information to a model that predicts the coating deposition as a function of the coating strategy.

  15. Two-Domain DNA Strand Displacement

    CERN Document Server

    Cardelli, Luca

    2010-01-01

    We investigate the computing power of a restricted class of DNA strand displacement structures: those that are made of double strands with nicks (interruptions) in the top strand. To preserve this structural invariant, we impose restrictions on the single strands they interact with: we consider only two-domain single strands consisting of one toehold domain and one recognition domain. We study fork and join signal-processing gates based on these structures, and we show that these systems are amenable to formalization and to mechanical verification.

  16. Thermal Shock Property of Al/Ni-ZrO2 Gradient Thermal Barrier Coatings

    Institute of Scientific and Technical Information of China (English)

    FAN Jin-juan; WANG Quan-sheng; ZHANG Wei-fang

    2004-01-01

    Al/Ni-ZrO2 gradient thermal barrier coatings are made on aluminum substrate using plasma spraying method and one direction thermal shock properties of the coatings are studied in this paper. The results show that pores in coatings link to form cracks vertical to coating surface. They go through the whole ZrO2 coating once vertical cracks form. When thermal shock cycles increase, horizontal cracks that result in coatings failure forms in the coatings and interface. And vertical cracks delay appearance of horizontal cracks and enhance thermal shock property of coatings. Failure mechanisms of coating thermal shock are discussed using experiments and finite element method.

  17. Thermal Shock Property of Al/Ni-ZrO2 Gradient Thermal Barrier Coatings

    Institute of Scientific and Technical Information of China (English)

    FANJin-juan; WANGQuan-sheng; ZHANGWei-fang

    2004-01-01

    Al/Ni-ZrO2 gradient thermal barrier coatings are made on aluminum substrate using plasma spraying method and one direction thermal shock properties of the coatings are studied in this paper. The results show that pores in coatings link to form cracks vertical to coating surface. They go through the whole ZrO2 coating once vertical cracks form. When thermal shock cycles increase, horizontal cracks that result in coatings failure forms in the coatings and interface. And vertical cracks delay appearance of horizontal cracks and enhance thermal shock property of coatings. Failure mechanisms of coating thermal shock are discussed using experiments and finite element method.

  18. 6061铝合金无铬磷酸盐稀土转化膜的腐蚀性研究%Study on the Corrosion Resistance of Chromium -Free Phosphate Rare Earth Conversion Coating on 6061 Aluminum Alloy

    Institute of Scientific and Technical Information of China (English)

    李红玲; 孟志芬; 韩延安; 娄淑芳; 李杰; 李文静

    2012-01-01

    测试了磷酸盐转化膜和稀土促进的转化膜在不同pH溶液中的极化曲线、时间-电位曲线和电化学阻抗谱(EIS),对磷酸盐转化膜的耐蚀性能进行了研究.电化学测试表明:稀土磷酸盐处理后的铝合金试样的阳极极化电流下降;交流阻抗测试结果显示:由稀土促进生成的磷酸盐化学转化膜具有较大的极化电阻,二者都说明经稀土促进的转化膜的耐腐蚀性能得到了加强.%The corrosion resistance of phosphate conversion coating was studied by the polarization curves, time - potential curves and electrochemical impedance spectroscopy of phosphate conversion coating in solutions with different pH values. Electrochemical tests showed that anodic polarization current of alumi num alloy treated by rare earth phosphate declined and AC impedance test results indicated that phosphate conversion coating activated by rare earth gave a large polarization resistance. Both indicated that the corro sion resistance of phosphate conversion coating activated by rare earth were enhanced.

  19. Corrosion Inhibitors for Aluminum.

    Science.gov (United States)

    Muller, Bodo

    1995-01-01

    Describes a simple and reliable test method used to investigate the corrosion-inhibiting effects of various chelating agents on aluminum pigments in aqueous alkaline media. The experiments that are presented require no complicated or expensive electronic equipment. (DDR)

  20. Advances in aluminum anodizing

    Science.gov (United States)

    Dale, K. H.

    1969-01-01

    White anodize is applied to aluminum alloy surfaces by specific surface preparation, anodizing, pigmentation, and sealing techniques. The development techniques resulted in alloys, which are used in space vehicles, with good reflectance values and excellent corrosive resistance.

  1. Laser welding-brazing and numerical simulation of zinc-coated steel and 6016 aluminum alloy%镀Zn钢-6016铝合金异种金属的激光熔钎焊及数值模拟

    Institute of Scientific and Technical Information of China (English)

    周惦武; 吴平; 彭利; 张屹; 陈根余

    2012-01-01

    熔钎焊是抑制或减少钢/铝异种金属激光焊接过程中FeAl脆性金属间化合物产生的有效工艺方法.采用光纤激光器,不添加任何钎料,对1.2 mm厚DC56D+ZF镀锌钢和6016铝合金平板试件进行激光搭接焊试验,利用MATLAB软件,针对焊接过程的实际情况,在一定的基本假设下建立准稳态下钢/铝异种金属激光焊接熔池形状的数学模型,基于准稳态形状控制方程数值计算获得的熔池几何形状分布,结合试验来调整焊接工艺参数,获得最佳焊接成形,利用卧式金相显微镜、扫描电镜和X射线衍射仪等手段研究焊接接头各区域的金相组织、主要元素分布与物相组成.结果表明:焊接激光束照射搭接在钢板上的铝板对接焊缝时,焊接功率和焊接速度对熔池几何形状的影响较大,随着激光功率的增大,熔深增加;而随着焊接速度的增加,熔深却变浅.当焊接功率为1 600~1 800W、焊接速度v=30 mm/s、离焦量D=0 mm时,焊缝成形性良好,无明显裂纹、气孔等缺陷,焊接接头区域存在一个台阶状结构,在平台区域,钢/铝两钟金属存在明显的界限,界面结合依靠液态的铝在钢母材表面上的润湿、填充和铺展等作用;下凹区域,钢/铝熔合较好,Fe和Al元素的混合区宽度较大,未形成明显的FeAl脆性金属间化合物,Fe和Al的热扩散是该区域界面结合的主要原因.%The laser welding-brazing is an effective process to inhibit or reduce FeAl brittle intermetallic compound produced during laser welding-brazing of steel and aluminum alloy. The laser lap welding test was carried out based on the DC56D+ZF galvanized steel with thickness of 1.2 mm and the 6016 aluminum alloy with the fiber laser. The Matlab software was used, according to the actual situation of welding process, the steel and aluminum dissimilar metal laser welding pool shapes of the mathematical model in the flight quasi-steady state was established under

  2. 75 FR 54302 - Aluminum Extrusions From the People's Republic of China: Preliminary Affirmative Countervailing...

    Science.gov (United States)

    2010-09-07

    ..., including, but not limited to, window frames, door frames, solar panels, curtain walls, or furniture. Such..., doors, picture frames, and solar panels. The scope also excludes finished goods containing aluminum... finishes (both coatings and surface treatments), and types of fabrication. The types of coatings...

  3. 75 FR 22114 - Aluminum Extrusions from the People's Republic of China: Initiation of Countervailing Duty...

    Science.gov (United States)

    2010-04-27

    ..., including, but not limited to, window frames, door frames, solar panels, curtain walls, or furniture. Such..., doors, picture frames, and solar panels. The scope also excludes finished goods containing aluminum... finishes (both coatings and surface treatments), and types of fabrication. The types of coatings...

  4. CORROSION PROTECTION OF ALUMINUM

    Science.gov (United States)

    Dalrymple, R.S.; Nelson, W.B.

    1963-07-01

    Treatment of aluminum-base metal surfaces in an autoclave with an aqueous chromic acid solution of 0.5 to 3% by weight and of pH below 2 for 20 to 50 hrs at 160 to 180 deg C produces an extremely corrosion-resistant aluminum oxidechromium film on the surface. A chromic acid concentration of 1 to 2% and a pH of about 1 are preferred. (D.C.W.)

  5. Advanced Coating Removal Techniques

    Science.gov (United States)

    Seibert, Jon

    2006-01-01

    An important step in the repair and protection against corrosion damage is the safe removal of the oxidation and protective coatings without further damaging the integrity of the substrate. Two such methods that are proving to be safe and effective in this task are liquid nitrogen and laser removal operations. Laser technology used for the removal of protective coatings is currently being researched and implemented in various areas of the aerospace industry. Delivering thousands of focused energy pulses, the laser ablates the coating surface by heating and dissolving the material applied to the substrate. The metal substrate will reflect the laser and redirect the energy to any remaining protective coating, thus preventing any collateral damage the substrate may suffer throughout the process. Liquid nitrogen jets are comparable to blasting with an ultra high-pressure water jet but without the residual liquid that requires collection and removal .As the liquid nitrogen reaches the surface it is transformed into gaseous nitrogen and reenters the atmosphere without any contamination to surrounding hardware. These innovative technologies simplify corrosion repair by eliminating hazardous chemicals and repetitive manual labor from the coating removal process. One very significant advantage is the reduction of particulate contamination exposure to personnel. With the removal of coatings adjacent to sensitive flight hardware, a benefit of each technique for the space program is that no contamination such as beads, water, or sanding residue is left behind when the job is finished. One primary concern is the safe removal of coatings from thin aluminum honeycomb face sheet. NASA recently conducted thermal testing on liquid nitrogen systems and found that no damage occurred on 1/6", aluminum substrates. Wright Patterson Air Force Base in conjunction with Boeing and NASA is currently testing the laser remOval technique for process qualification. Other applications of liquid

  6. Status of NEG Coating at ESRF

    CERN Document Server

    Hahn, Michael

    2005-01-01

    The ESRF non-evaporable getter (NEG) coating facility is in operation since two years now. A large part of the insertion device straight sections of the electron storage ring has been equipped with in-house coated 5m long aluminum vacuum chambers with an inner vertical aperture of 8 mm. Operational experience with different coating parameters leading to different film thicknesses will be given and compared to bremsstrahlung data. The paper deals also with improvements of the coating production and chamber preparation, and describes some aspects of NEG coating data acquisition, visualization, and remote control. The R&D program leading to a more powerful DC solenoidal coating tool to further improve the NEG coating production throughput and quality aspects is also discussed.

  7. USAF Inorganic Coating Successes

    Science.gov (United States)

    2012-08-01

    in2 (Marginal Fail) 7 or more pits were seen in a total of 30 in2 (Fail) Aluminum CFCC Screening Test Results Conversion Coating Alloy OC-ALC... 6061 168+ Hours 7075 168+ Hours 2024 48 Hours 5052 48-72 Hours 72-168+ Hours (5 pits on one panel at 48 hours, but then no more ) 6061 72...Dichromate Sealer Test Results Sealer Substrate Quality Thickness Corrosion Primer Dry Tape Adhesion Wet Tape Adhesion Baseline 1 Al 2024-T3 PASS

  8. Enhanced adhesion over aluminum solid substrates by controlled atmospheric plasma deposition of amine-rich primers.

    Science.gov (United States)

    Petersen, Julien; Fouquet, Thierry; Michel, Marc; Toniazzo, Valérie; Dinia, Aziz; Ruch, David; Bomfim, João A S

    2012-02-01

    Controlled chemical modification of aluminum surface is carried by atmospheric plasma polymerization of allylamine. The amine-rich coatings are characterized and tested for their behavior as adhesion promoter. The adhesion strength of aluminum-epoxy assemblies is shown to increase according to primary amino group content and coating thickness, which in turn can be regulated by plasma power parameters, allowing tailoring the coating chemical properties. The increase in adherence can be correlated to the total and primary amino group contents in the film, indicating covalent bonding of epoxy groups to the primer as the basis of the mechanical improvement.

  9. Protection of alodine coatings from thermal aging by removable polymer coatings.

    Energy Technology Data Exchange (ETDEWEB)

    Wagstaff, Brett R. (.); Bradshaw, Robert W.; Whinnery, LeRoy L., Jr. (.,; .)

    2006-12-01

    Removable polymer coatings were evaluated as a means to suppress dehydration of Alodine chromate conversion coatings during thermal aging and thereby retain the corrosion protection afforded by Alodine. Two types of polymer coatings were applied to Alodine-treated panels of aluminum alloys 7075-T73 and 6061-T6 that were subsequently aged for 15 to 50 hours at temperatures between 135 F to 200 F. The corrosion resistance of the thermally aged panels was evaluated, after stripping the polymer coatings, by exposure to a standard salt-fog corrosion test and the extent of pitting of the polymer-coated and untreated panels compared. Removable polymer coatings mitigated the loss of corrosion resistance due to thermal aging experienced by the untreated alloys. An epoxide coating was more effective than a fluorosilicone coating as a dehydration barrier.

  10. Standard practice for characterization of coatings using conformable Eddy-Current sensors without coating reference standards

    CERN Document Server

    American Society for Testing and Materials. Philadelphia

    2011-01-01

    1.1 This practice covers the use of conformable eddy-current sensors for nondestructive characterization of coatings without standardization on coated reference parts. It includes the following: (1) thickness measurement of a conductive coating on a conductive substrate, (2) detection and characterization of local regions of increased porosity of a conductive coating, and (3) measurement of thickness for nonconductive coatings on a conductive substrate or on a conductive coating. This practice includes only nonmagnetic coatings on either magnetic (μ ≠ μ0) or nonmagnetic (μ = μ0) substrates. This practice can also be used to measure the effective thickness of a process-affected zone (for example, shot peened layer for aluminum alloys, alpha case for titanium alloys). For specific types of coated parts, the user may need a more specific procedure tailored to a specific application.

  11. Role of teh Rad52 Amino-terminal DNA Binding Activity in DNA Strand Capture in Homologous Recombination

    DEFF Research Database (Denmark)

    Shi, Idina; Hallwyl, Swee Chuang Lim; Seong, Changhyun

    2009-01-01

    Saccharomyces cerevisiae Rad52 protein promotes homologous recombination by nucleating the Rad51 recombinase onto replication protein A-coated single-stranded DNA strands and also by directly annealing such strands. We show that the purified rad52-R70A mutant protein, with a compromised amino...... conversion intermediates reveals that rad52-R70A cells can mediate DNA strand invasion but are unable to complete the recombination event. These results provide evidence that DNA binding by the evolutionarily conserved amino terminus of Rad52 is needed for the capture of the second DNA end during homologous......-terminal DNA binding domain, is capable of Rad51 delivery to DNA but is deficient in DNA annealing. Results from chromatin immunoprecipitation experiments find that rad52-R70A associates with DNA double-strand breaks and promotes recruitment of Rad51 as efficiently as wild-type Rad52. Analysis of gene...

  12. Clean diffusion coatings by chemical vapor deposition

    Energy Technology Data Exchange (ETDEWEB)

    Warnes, B.M.; Punola, D.C. [Howmet Thermatech Coatings, Whitehall, MI (United States)

    1997-10-01

    An experimental program was undertaken to identify diffusion coating impurities introduced by standard aluminizing processes and to evaluate the impact of those impurities on oxidation resistance of the resultant Pt aluminide coating. IN-738 tabs and foils were platinum-electroplated, and then aluminized using three different processes: high-activity pack cementation, high-activity CVD and low-activity CVD. The results suggest that aluminizing processes which involve aluminum bearing alloys in the coating retort with H{sub 2} or H{sub 2}/HCl gas at high temperature can contaminate the diffusion coating during deposition. CVD low-activity aluminizing (coating gas generated at low temperature outside the coating chamber from 99.999% Al) did not introduce any coating impurities. In addition, the data indicates that harmful impurities from the IN-738 substrate (sulfur, boron and tungsten) and the electroplating process (phosphorus) were removed from the coating during deposition. The CVD low-activity Pt aluminide coating was the `cleanest` in the study, and it exhibited the best high-temperature oxidation resistance of the coatings considered. It can be concluded that trace elements in diffusion coatings from the superalloy substrate and/or the aluminizing process can adversely effect the oxidation resistance of those coatings, and that CVD low-activity aluminizing yields cleaner coatings than other commercially available aluminizing techniques. (orig.) 10 refs.

  13. Effect of Al coating conditions on laser weldability of Al coated steel sheet

    Institute of Scientific and Technical Information of China (English)

    Jung-Han LEE; Jong-Do KIM; Jin-Seok OH; Seo-Jeong PARK

    2009-01-01

    Al coated steel sheets with excellent heat resistance, thermal reflection, and corrosion resistance are widely used in various applications. The laser weldability of the Al coated steel sheet for full penetration welding was reported. The phenomenon caused by intermixed aluminum and behavior of aluminum in the weld were investigated. Al coated steel sheets that have various thickness and coating mass were prepared for laser welding. The effects of parameters such as welding conditions and Al coating conditions were investigated. Al content mixed in the weld after laser welding was evaluated, and then a correlation between the mixed Al and mechanical properties was investigated. The results show that the Al-rich zones which have Fe-Al intermetallic compounds are found in the weld. The intermetallic compounds cause the decreased strength of the weld.

  14. Aluminum, parathyroid hormone, and osteomalacia

    Energy Technology Data Exchange (ETDEWEB)

    Burnatowska-Hledin, M.A.; Kaiser, L.; Mayor, G.H.

    1983-01-01

    Aluminum exposure in man is unavoidable. The occurrence of dialysis dementia, vitamin D-resistant osteomalacia, and hypochromic microcytic anemia in dialysis patients underscores the potential for aluminum toxicity. Although exposure via dialysate and hyperalimentation leads to significant tissue aluminum accumulation, the ubiquitous occurrence of aluminum and the severe pathology associated with large aluminum burdens suggest that smaller exposures via the gastrointestinal tract and lungs could represent an important, though largely unrecognized, public health problem. It is clear that some aluminum absorption occurs with the ingestion of small amounts of aluminum in the diet and medicines, and even greater aluminum absorption is seen in individuals consuming large amounts of aluminum present in antacids. Aluminum absorption is enhanced in the presence of elevated circulating parathyroid hormone. In addition, elevated PTH leads to the preferential deposition of aluminum in brain and bone. Consequently, PTH is likely to be involved in the pathogenesis of toxicities in those organs. PTH excess also seems to lead to the deposition of aluminum in the parathyroid gland. The in vitro demonstration that aluminum inhibits parathyroid hormone release is consistent with the findings of a euparathyroid state in dialysis patients with aluminum related vitamin D-resistant osteomalacia. Nevertheless, it seems likely that hyperparathyroidism is at least initially involved in the pathogenesis of aluminum neurotoxicity and osteomalacia; the increases in tissue aluminum stores are followed by suppression of parathyroid hormone release, which is required for the evolution of osteomalacia. Impaired renal function is not a prerequisite for increased tissue aluminum burdens, nor for aluminum-related organ toxicity. Consequently, it is likely that these diseases will be observed in populations other than those with chronic renal disease.

  15. Effect of Surface Coatings on Cylinders Exposed to Underwater Shock

    Directory of Open Access Journals (Sweden)

    Y.W. Kwon

    1994-01-01

    Full Text Available The response of a coated cylinder (metallic cylinder coated with a rubber material subjected to an underwater explosion is analyzed numerically. The dynamic response of the coated cylinder appears to be adversely affected when impacted by an underwater shock wave under certain conditions of geometry and material properties of the coating. When adversely affected, significant deviations in values of axial stress, hoop stress, and strain are observed. The coated cylinder exhibits a larger deformation and higher internal energy in the metallic material. Rubber coatings appeared to inhibit energy dissipation from the metallic material to the surrounding water medium. A parametric study of various coatings was performed on both aluminum and steel cylinders. The adverse effect of the coating decreased when the stiffness of the rubber layer increased, indicating the existence of a threshold value. The results of this study indicate that the stiffness of the coating is a critical factor to the shock hardening of the coated cylinder.

  16. Pack cementation coatings for alloys

    Energy Technology Data Exchange (ETDEWEB)

    He, Yi-Rong; Zheng, Minhui; Rapp, R.A. [Ohio State Univ., Columbus, OH (United States)

    1996-08-01

    The halide-activated pack cementation process was modified to produce a Ge-doped silicide diffusion coating on a Cr-Cr{sub 2}Nb alloy in a single processing step. The morphology and composition of the coating depended both on the composition of the pack and on the composition and microstructure of the substrate. Higher Ge content in the pack suppressed the formation of CrSi{sub 2} and reduced the growth kinetics of the coating. Ge was not homogeneously distributed in the coatings. In cyclic and isothermal oxidation in air at 700 and 1050{degrees}C, the Ge-doped silicide coating protected the Cr-Nb alloys from significant oxidation by the formation of a Ge-doped silica film. The codeposition and diffusion of aluminum and chromium into low alloy steel have been achieved using elemental Al and Cr powders and a two-step pack cementation process. Sequential process treatments at 925{degrees}C and 1150{degrees}C yield dense and uniform ferrite coatings, whose compositions are close to either Fe{sub 3}Al or else FeAl plus a lower Cr content, when processed under different conditions. The higher content of Al in the coatings was predicted by thermodynamic calculations of equilibrium in the gas phase. The effect of the particle size of the metal powders on the surface composition of the coating has been studied for various combinations of Al and Cr powders.

  17. Gating of Permanent Molds for Aluminum Casting

    Energy Technology Data Exchange (ETDEWEB)

    David Schwam; John F. Wallace; Tom Engle; Qingming Chang

    2004-01-01

    sprue-wells should be evaluated. In order for a runner extension to operate efficiently, it must have a small squared cross-section. If it is tapered, the first metal to enter the first metal to enter the system is not effectively trapped. If the cross section is large, there is less turbulence when the aluminum enters the mold cavity in comparison to the smaller cross sectioned, squared runner. However, a large runner reduces yield. In bottom-feeding gating systems, a filter can significantly improve the filling of the casting. The filter helps to slow the metal flow rate enough to reduce jetting into the mold cavity. In top feeding gating systems, a filter can initially slow the metal flow rate, but because the metal drops after passing the filter, high velocities are achieved during free fall when a filter is in place. Side feeding gating systems provide less turbulent flow into the mold cavity. The flow is comparable to a bottom-feeding gating system with a filter. Using properly designed side-gating system instead of a bottom-feeding system with a filter can potentially save the cost of the filter. Rough coatings promote better fill than smooth coatings. This conclusion seems at first counter intuitive. One tends to assume a rough coating creates more friction resistance to the flow of molten metal. In actuality the molten aluminum stream flows inside an oxide film envelope. When this film rests on top of the ridges of a rough coating the microscopic air pockets between the coating and the oxide film provide more thermal insulation than in a smooth coating. This insulation promotes longer feeding distances in the mold as demonstrated in the experiments. Much of this work is applicable to vertically parted sand molds as well, although the heat transfer conditions do vary from a metal mold generally used in permanent molding of aluminum. The flow measurements were conducted using graphite molds and real time X-Ray radiography recorded at a rate of 30 images per

  18. Fabrication of aluminum nitride and its stability in liquid alkali metals

    Energy Technology Data Exchange (ETDEWEB)

    Natesan, K.; Rink, D.L. [Argonne National Lab., Chicago, IL (United States)

    1995-04-01

    The objective of this task are to (a) evaluate several fabrication procedures for development of aluminum nitride (AlN) coatings on the candidate first-wall structural material V-5wt.%Cr-5wt.%Ti, (b) evaluate the stability of coatings in contact with the structural alloy and liquid Li at temperatures of 200 to 400{degrees}C, (c) measure the electrical resistivity of the coated films after exposure to liquid Li, (d) evaluate the effects of coating defects on electrical resistivity, and (e) establish in-situ repair procedures to maintain adequate electrical insulating properties for the coatings.

  19. Protection of spent aluminum-clad research reactor fuels during extended wet storage

    Energy Technology Data Exchange (ETDEWEB)

    Fernandes, Stela M.C.; Correa, Olandir V.; Souza, Jose A.; Ramanathan, Lalgudi V., E-mail: lalgudi@ipen.br [Instituto de Pesquisas Energeticas e Nucleares (IPEN/CNEN-SP), Sao Paulo, SP (Brazil); Antunes, Renato A. [Universidade Federal do ABC (CECS/UFABC), Santo Andre, SP (Brazil). Centro de Engenharia, Modelagem e Ciencias Sociais; Ramanathan, Lalgudi V. [Electrocell Ind. Com. Equip. Elet. LTDA (CIETEC), Sao Paulo, SP (Brazil)

    2013-07-01

    Aluminum-clad spent nuclear fuel from research reactors (RR) is stored in light water filled pools or basins worldwide. Many incidences of pitting corrosion of the fuel cladding has been reported and attributed to synergism in the effect of certain water parameters. Protection of spent Al-clad RR fuel with a conversion coating was proposed in 2008. Preliminary results revealed increased pitting corrosion resistance of cerium oxide coated aluminum alloys AA 1050 and AA 6061, used as RR fuel plate cladding. Further development of conversion coatings for Al alloys was carried out and this paper presents: (a) the preparation and characterization of hydrotalcite (HTC) coatings; (b) the results of laboratory tests in which the corrosion behavior of coated Al alloys in NaCl solutions was determined; (c) the results of field tests in which un-coated, boehmite coated, HTC coated and cerium modified boehmite / HTC coated AA 1050 and AA 6061 coupons were exposed to the IEA-R1 reactor spent fuel basin for extended periods. In these field tests the coupons coated with HTC from a high temperature (HT) bath and subsequently modified with Ce were the most resistant to pitting corrosion. In laboratory tests also, HT- hydrotalcite + Ce coated specimens were the most corrosion resistant in 0.01 M NaCl. The role of cerium in increasing the corrosion resistance imparted by the different conversion coatings of spent Al-clad RR fuel elements is presented. (author)

  20. Fabrication of aluminum foam from aluminum scrap Hamza

    Directory of Open Access Journals (Sweden)

    O. A. Osman1 ,

    2015-02-01

    Full Text Available In this study the optimum parameters affecting the preparation of aluminum foam from recycled aluminum were studied, these parameters are: temperature, CaCO3 to aluminum scrap wt. ratio as foaming agent, Al2O3 to aluminum scrap wt. ratio as thickening agent, and stirring time. The results show that, the optimum parameters are the temperature ranged from 800 to 850oC, CaCO3 to aluminum scrap wt. ratio was 5%, Al2O3 to aluminum scrap wt. ratio was 3% and stirring time was 45 second with stirring speed 1200 rpm. The produced foam apparent densities ranged from 0.40-0.60 g/cm3. The microstructure of aluminum foam was examined by using SEM, EDX and XRD, the results show that, the aluminum pores were uniformly distributed along the all matrices and the cell walls covered by thin oxide film.

  1. Study on corrosion resistance of the BTESPT silane cooperating with rare earth cerium on the surface of aluminum-tube

    Institute of Scientific and Technical Information of China (English)

    肖围; 满瑞林; 缪畅; 彭天兰

    2010-01-01

    Bis-3-(triethoxysilyl)propyltetrasulfide(BTESPT) silane-rare earth cerium composite coatings on aluminum-tube were prepared at 60 °C by immersion method.The performance of composite coatings to protect the aluminum-tube against corrosion was investigated with potentiodynamic polarization curves,electrochemical impedance spectroscopy(EIS),and salt spray test(SST).The results of potentiodynamic polarization curves and EIS indicated that the self-corrosion current decreased by two orders of magnitude and the i...

  2. Hyperchromicity and Strand Separation in Bacterial DNA

    Science.gov (United States)

    Freifelder, David; Davison, Peter F.

    1962-01-01

    Studies of the per cent of strand separation of N14-N15 hybrid coli DNA heated to various temperatures in formaldehyde have shown that the process of strand separation is a function of temperature and formaldehyde concentration and is directly related to the measured hyperchromicity. No strands separate until about 75 per cent of full hyperchromicity is obtained, and even at apparently full hyperchromicity a large fraction of the strands may be held together, possibly by guanine-cytosine-rich regions. PMID:13894962

  3. Super magnetic nanoparticles NiFe2O4, coated with aluminum-nickel oxide sol-gel lattices to safe, sensitive and selective purification of his-tagged proteins.

    Science.gov (United States)

    Mirahmadi-Zare, Seyede Zohreh; Allafchian, Alireza; Aboutalebi, Fatemeh; Shojaei, Pendar; Khazaie, Yahya; Dormiani, Kianoush; Lachinani, Liana; Nasr-Esfahani, Mohammad-Hossein

    2016-05-01

    Super magnetic nanoparticle NiFe2O4 with high magnetization, physical and chemical stability was introduced as a core particle which exhibits high thermal stability (>97%) during the harsh coating process. Instead of multi-stage process for coating, the magnetic nanoparticles was mineralized via one step coating by a cheap, safe, stable and recyclable alumina sol-gel lattice (from bohemite source) saturated by nickel ions. The TEM, SEM, VSM and XRD imaging and BET analysis confirmed the structural potential of NiFe2O4@NiAl2O4 core-shell magnetic nanoparticles for selective and sensitive purification of His-tagged protein, in one step. The functionality and validity of the nickel magnetic nanoparticles were attested by purification of three different bioactive His-tagged recombinant fusion proteins including hIGF-1, GM-CSF and bFGF. The bonding capacity of the nickel magnetics nanoparticles was studied by Bradford assay and was equal to 250 ± 84 μg Protein/mg MNP base on protein size. Since the metal ion leakage is the most toxicity source for purification by nickel magnetic nanoparticles, therefor the nickel leakage in purified final protein was determined by atomic absorption spectroscopy and biological activity of final purified protein was confirmed in comparison with reference. Also, in vitro cytotoxicity of nickel magnetic nanoparticles and trace metal ions were investigated by MTS assay analysis. The results confirmed that the synthesized nickel magnetic nanoparticles did not show metal ion toxicity and not affected on protein folding.

  4. 丙三醇在铝合金微弧氧化膜形成中作用的研究%Study on Function of Glycerin in Forming Ceramic Coating on Aluminum Alloy by MAO

    Institute of Scientific and Technical Information of China (English)

    刘彩文; 刘向东

    2012-01-01

    在Na2SiO3-NaOH复合电解液体系下,对ZAlSi12Cu2Mg1微弧氧化陶瓷膜的形成进行了研究;通过改变丙三醇的含量,研究了其对电解液的电导率、微弧氧化的临界起弧电压、稳定氧化时间和陶瓷膜层厚度的影响,分析了丙三醇的作用.结果表明,丙三醇含量从0ml/L到12 ml/L变化时,临界起弧正向电压由360V逐渐升高至410V,稳定氧化时间由16 min延长到26 min;含量从0 ml/L增加到4 ml/L时,膜厚从65μm迅速增加到152 μm.含量超过4 ml/L,膜厚缓慢增加.电解液中加入丙三醇,膜层中除了莫来石相,还出现了α-Al2O3、y-Al2O3、WO3和SiO2相.%The forming of ceramic coatings on the surface of ZAlSi2Cu2Mgl by MAO in a Na2Si03-Na0H compound electrolyte were investigated. The influences of Glycerin content on the conductivity of electrolytes, arc starting voltage, stable oxidation time and thicknesses of ceramic coatings were analyzed, respectively. The results show that, when the content of Glycerin rises from 0 to 12 ml/L, arc starting voltage increases from 360 V to 410 V , stable oxidation time increases from 16 min to 26 min; When the content of Glycerin rises from 0 to 4 ml/L, the thickness of ceramic coatings rises gradually from 63 μm to 152 μm and rises slowly subsequently. The ceramic coatings formed from the electrolyte with Glycerin are composed of mullite, α-Al2O3, γ-Al2O3, WO3 and SiO2.

  5. Thermal Decoating of Aerospace Aluminum Alloys for Aircraft Recycling

    Science.gov (United States)

    Muñiz Lerma, Jose Alberto; Jung, In-Ho; Brochu, Mathieu

    2016-06-01

    Recycling of aircraft aluminum alloys can be complex due to the presence of their corrosion protection coating that includes inorganic compounds containing Cr(VI). In this study, the characterization and thermal degradation behavior of the coating on aluminum substrates coming from an aircraft destined for recycling are presented. Elements such as Sr, Cr, Si, Ba, Ti, S, C, and O were found in three different layers by EDS elemental mapping corresponding to SrCrO4, Rutile-TiO2, SiO2, and BaSO4 with an overall particle size D 50 = 1.96 µm. The thermal degradation profile analyzed by TGA showed four different stages. The temperature of complete degradation at the fourth stage occurred at 753.15 K (480 °C) at lower heating rates. At higher heating rates and holding an isotherm at the same temperature, the residence time to fully decompose the aircraft coating has been estimated as 4.0 ± 0.2 minutes. The activation energy calculated by the Flynn-Wall-Ozawa and the modified Coats-Redfern methods for multiple fraction of decomposition showed a non-constant behavior indicating the complexity of the reaction. Finally, the concentration of Cr(VI) released to the environment during thermal decoating was obtained by UV-Vis spectroscopy. It was found that 2.6 ± 0.1 µg of Cr(VI)/mm2 of aluminum substrate could be released unless adequate particle controls are used.

  6. Thermophoresis of single stranded DNA.

    Science.gov (United States)

    Reineck, Philipp; Wienken, Christoph J; Braun, Dieter

    2010-01-01

    The manipulation and analysis of biomolecules in native bulk solution is highly desired; however, few methods are available. In thermophoresis, the thermal analog to electrophoresis, molecules are moved along a microscopic temperature gradient. Its theoretical foundation is still under debate, but practical applications for analytics in biology show considerable potential. Here we measured the thermophoresis of highly diluted single stranded DNA using an all-optical capillary approach. Temperature gradients were created locally by an infrared laser. The thermal depletion of oligonucleotides of between 5 and 50 bases in length were investigated by fluorescence at various salt concentrations. To a good approximation, the previously tested capacitor model describes thermophoresis: the Soret coefficient linearly depends on the Debye length and is proportional to the DNA length to the power of 0.35, dictated by the conformation-based size scaling of the diffusion coefficient. The results form the basis for quantitative DNA analytics using thermophoresis.

  7. 防锈铝板/镀锌钢板异种金属冷金属过渡熔钎焊接头的组织与抗拉强度%Microstructure and Tensile Strength of Rust-Proof Aluminum Plate and Zinc-Coated Steel Plates Braze-Weld Joint Prepared by Cold Metal Transfer

    Institute of Scientific and Technical Information of China (English)

    冯曰海; 王克鸿; 高飞; 杜刚

    2013-01-01

    The cold metal transfer (CMT) brazing-welding process was used to weld dissimilar metals of LF21 rust-proof aluminum plate and DD51D+Z zinc-coated steel plate,and the microstructure and tensile strength of the joint were studied.The results show that the compound layer of middle interface zone of the braze-weld joint was intermetallic compound FeAla with thickness of 4-6 μm.The average transverse tensile strength of the joint was up to 77 MPa and strength coefficient was 0.6.%采用冷金属过渡(CMT)熔钎焊接工艺,对LF21防锈铝板和DD51D+Z镀锌钢板进行了异种金属的连接,对接头的显微组织和抗拉强度进行了研究.结果表明:防锈铝板和镀锌钢板的熔钎焊接头的中间界面区化合物为4~6 μm厚的FeAl3金属间化合物,接头的平均横向抗拉强度为77MPa,接头的强度系数为0.6.

  8. China’s Aluminum Resources

    Institute of Scientific and Technical Information of China (English)

    2004-01-01

    <正> The aluminum industry makes one of the keyindustries in China’s industrial and agriculturalmodernization and features a high degree ofrelevance with all industries.Of all the 124existing industries in China,113 use aluminum,representing an industrial relevance rate of91%.The consumption of aluminum is also ofhigh relevance with China’s GDP.

  9. The Stranding Anomaly as Population Indicator

    DEFF Research Database (Denmark)

    Peltier, Helene; Baagøe, Hans J.; Camphuysen, Kees C.J.;

    2013-01-01

    in space and constant in time. We used a drift model to map stranding probabilities and predict stranding patterns of cetacean carcasses under H0 across the North Sea, the Channel and the Bay of Biscay, for the period 1990–2009. As the most common cetacean occurring in this area, we chose the harbour...

  10. Modelling toehold-mediated RNA strand displacement

    CERN Document Server

    Šulc, Petr; Romano, Flavio; Doye, Jonathan P K; Louis, Ard A

    2014-01-01

    We study the thermodynamics and kinetics of an RNA toehold-mediated strand displacement reaction with a recently developed coarse-grained model of RNA. Strand displacement, during which a single strand displaces a different strand previously bound to a complementary substrate strand, is an essential mechanism in active nucleic acid nanotechnology and has also been hypothesized to occur in vivo. We study the rate of displacement reactions as a function of the length of the toehold and temperature and make two experimentally testable predictions: that the displacement is faster if the toehold is placed at the 5' end of the substrate and that the displacement slows down with increasing temperature for longer toeholds.

  11. Aluminum for Plasmonics

    Science.gov (United States)

    2014-01-01

    in plasmon-enhanced light harvesting,14 photocatalysis ,511 surface- enhanced spectroscopies,1216 optics-based sensing,1722 nonlinear optics,2326...optical response of Al nanoparticles has appeared inconsistent relative to calculated spectra, even forwell-characterized geometries. Some studies have...model- ing their optical response. These results pro- vide a method for estimating the metallic purity of aluminum nanoparticles directly from their

  12. UV-Shifted Durable Silver Coating for Astronomical Mirrors

    Energy Technology Data Exchange (ETDEWEB)

    Thomas, N.L.; Wolfe, J.

    2000-06-01

    Silver has the highest reflectance of all of the metals, but it tarnishes in the presence of sulfides, chlorides, and oxides in the atmosphere. Also, the silver reflectance is very low at wavelengths below 400 nm making aluminum more desirable mirror coating for the UV region. They have found a way to prevent silver tarnishing by sandwiching the silver layer between two thin layers of NiCrN{sub x}, and to extend the metal's high reflectance down to 200 nm by depositing the (thin) Ag layer on top of Al. Thus, the uv is transmitted through the thin Ag layer below 400 nm wavelength, and is reflected from the Al layer underneath. This UV-shifted durable coating provides a valuable alternative to the aluminum coating for telescope mirror coatings where high throughput and durability are important considerations. The throughput for a telescope with, say, six reflections from silver coatings is (0.97){sup 6} = 83% compared to (0.92){sup 6} = 60% for aluminum coatings, or 28% less. The use of silver coatings allows more photons to be collected by primary mirror. Aluminum also has a reflectance dip at 850 nm caused by inter-band transitions which is eliminated by placing the thin Ag layer on top. This paper describes a non-tarnishing silver coating having high reflectance down into the UV region. The average specular reflectance is 70%-97% in the near-UV, 95%-99% in the visible region, and {ge} 99% in the infrared region covering the total wavelength range 200 nm to 10,000 nm. Figure 1 compares the reflectance of the UVHR-LLNL silver coating to bare silver and aluminum over-coated with magnesium fluoride over the wavelength range 300 nm to 2000 nm.

  13. Tribological Properties of Aluminum Alloy treated by Fine Particle Peening/DLC Hybrid Surface Modification

    Directory of Open Access Journals (Sweden)

    Nanbu H.

    2010-06-01

    Full Text Available In order to improve the adhesiveness of the DLC coating, Fine Particle Peening (FPP treatment was employed as pre-treatment of the DLC coating process. FPP treatment was performed using SiC shot particles, and then AA6061-T6 aluminum alloy was DLC-coated. A SiC-rich layer was formed around the surface of the aluminum alloy by the FPP treatment because small chips of shot particles were embedded into the substrate surface. Reciprocating sliding tests were conducted to measure the friction coefficients. While the DLC coated specimen without FPP treatment showed a sudden increase in friction coefficient at the early stage of the wear cycles, the FPP/DLC hybrid treated specimen maintained a low friction coefficient value during the test period. Further investigation revealed that the tribological properties of the substrate after the DLC coating were improved with an increase in the amount of Si at the surface.

  14. Corrosion resistant coatings suitable for elevated temperature application

    Science.gov (United States)

    Chan, Kwai S [San Antonio, TX; Cheruvu, Narayana Sastry [San Antonio, TX; Liang, Wuwei [Austin, TX

    2012-07-31

    The present invention relates to corrosion resistance coatings suitable for elevated temperature applications, which employ compositions of iron (Fe), chromium (Cr), nickel (Ni) and/or aluminum (Al). The compositions may be configured to regulate the diffusion of metals between a coating and a substrate, which may then influence coating performance, via the formation of an inter-diffusion barrier layer. The inter-diffusion barrier layer may comprise a face-centered cubic phase.

  15. Propagation of Channel Plasmons at the Visible Regime in Aluminum V-Groove Waveguides

    DEFF Research Database (Denmark)

    Lotan, Oren; Smith, Cameron; Bar-David, Jonathan

    2016-01-01

    Aluminum plasmonics is emerging as a promising platform in particular for the ultraviolet-blue spectral band. We present the experimental results of propagating channel plasmon-polaritons (CPP) waves in aluminum coated V-shaped waveguides at the short visible wavelength regime. The V-grooves are ......Aluminum plasmonics is emerging as a promising platform in particular for the ultraviolet-blue spectral band. We present the experimental results of propagating channel plasmon-polaritons (CPP) waves in aluminum coated V-shaped waveguides at the short visible wavelength regime. The V......-grooves are fabricated by a process involving UV-photolithography, crystallographic silicon etching, and metal deposition. Polarization measurements of coupling demonstrate a preference to the TM-aligned mode, as predicted in simulations....

  16. Structure and sliding wear behavior of 321 stainless steel/Al composite coating deposited by high velocity arc spraying technique

    Institute of Scientific and Technical Information of China (English)

    CHEN Yong-xiong; XU Bin-shi; LIU Yan; LIANG Xiu-bing; XU Yi

    2008-01-01

    A typical 321 stainless steel/aluminum composite coating (321/Al coating) was prepared by high velocity arc spraying technique (HVAS) with 321 stainless steel wire as the anode and aluminum wire as the cathode.The traditional 321 stainless steel coating was also prepared for comparison.Tribological properties of the coatings were evaluated with the ring-block wear tester under different conditions.The structure and worn surface of the coatings were analyzed by scanning electron microscopy (SEM),X-ray diffractometry (XRD) and energy dispersion spectroscopy (EDS).The results show that,except for aluminum phase addition in tne 321/Al coating,no other phases are created compared with the 321 coating.However,due to the addition of aluminum,the 321/Al coating forms a type of "ductile/hard phases inter-deposited" structure and performs quite different tribological behavior.Under the dry sliding condition,the anti-wear property of 321/Al coating is about 42% lower than that of 321 coating.Butunder the oil lubricated conditions with or without 32h oil-dipping pretreatment,the anti-wear property of 321/Al coating is about 9% and 5% higher than that of 321 coating,respectively.The anti-wear mechanism of the composite coating is mainly relevant to the decrease of oxide impurities and the strengthening action resulted from the "ductile/hard phases inter-deposited" coating structure.

  17. Porcelain enamel passive thermal control coatings

    Science.gov (United States)

    Leggett, H.; King, H. M.

    1978-01-01

    This paper discusses the development and evaluation of a highly adherent, low solar absorptance, porcelain enamel thermal control coating applied to 6061 and 1100 aluminum for space vehicle use. The coating consists of a low index of refraction, transparent host frit and a high volume fraction of titania as rutile, crystallized in-situ, as the scattering medium. Solar absorptance is 0.21 at a coating thickness of 0.013 cm. Hemispherical emittance is 0.88. The change in solar absorptance is 0.03, as measured in-situ, after an exposure of 1000 equivalent sun hours in vacuum.

  18. Filament theory based WORM memory devices using aluminum/poly(9-vinylcarbazole)/aluminum structures.

    Science.gov (United States)

    Suresh, Aswin; Krishnakumar, Govind; Namboothiry, Manoj A G

    2014-07-14

    Spin coated poly(N-vinylcarbazole) (PVK) sandwiched between thermally evaporated aluminum (Al) electrodes on a glass substrate showed unipolar Write Once Read Many times (WORM) characteristics. The pristine devices were in the low resistance ON state exhibiting ohmic behavior and at a voltage near -2 V, they switched abruptly to the high resistance OFF state showing space charge limited current (SCLC). We suggest that the rupturing of metallic filaments due to Joule heating may explain the effect. The WORM devices exhibited an ON/OFF ratio of 10(8), a retention of 1000 s and an endurance of ∼10(6) cycles in both ON and OFF states.

  19. Research of Plasma Spraying Process on Aluminum-Magnesium Alloy

    Directory of Open Access Journals (Sweden)

    Patricija Kavaliauskaitė

    2016-04-01

    Full Text Available The article examines plasma sprayed 95Ni-5Al coatings on alu-minum-magnesium (Mg ≈ 2,6‒3,6 % alloy substrate. Alumi-num-magnesium samples prior spraying were prepared with mechanical treatment (blasting with Al2O3. 95Ni-5Al coatings on aluminum-magnesium alloys were sprayed with different parameters of process and coating‘s thickness, porosity, micro-hardness and microstructure were evaluated. Also numerical simulations in electric and magnetic phenomena of plasma spray-ing were carried out.

  20. Protection against Corrosion of Aluminum Alloy in Marine Environment by Lawsonia inermis

    Directory of Open Access Journals (Sweden)

    H. M. Hajar

    2016-01-01

    Full Text Available The corrosion performance of aluminum alloy 5083 (AA5083 was investigated in the splash zone area simulated in salt spray cabinet at ambient temperature. Three paint formulations were prepared in accordance with different percentages of henna extract. FTIR method was used to determine the constituent of henna while weight loss and electrochemical method were applied to investigate the inhibition behaviour. The findings show that corrosion rate of aluminum alloy decreased with the increases of henna extract in the coating formulation. The rise of charge transfer resistance (Rct value has contributed to the greater protection of the coated aluminum. The decrease in double layer capacitance value (Cdl is another indicator that a better protective barrier has been formed in the presence of henna in the coating matrix.

  1. 自蔓延法在金刚石表面形成碳硼化铝涂层的研究%Formation of aluminum boron carbide coating on the surface of diamond by self-propagation

    Institute of Scientific and Technical Information of China (English)

    王艳芝; 梁宝岩; 张旺玺; 刘嘉霖

    2014-01-01

    采用Ti/Al/B/金刚石粉体为原料,通过自蔓延高温反应技术,制备了 Al-TiB2结合剂金刚石复合材料,在金刚石表面合成了碳硼化铝涂层。采用X射线衍射(XRD)、扫描电镜(SEM)结合能谱仪(EDS)分析试样。研究结果表明:各种原料经自蔓延高温烧结后,产物的主相为 Al、TiB2和金刚石。同时当 Al质量分数较高时(60%~80%),在金刚石表面形成了致密的碳硼化铝涂层,呈薄片状,金刚石附近也生长出许多碳硼化铝晶粒,尺寸可达到几十微米。但是当 Al 质量分数较低(40%和50%)时,金刚石会发生严重的碎裂。%Al-TiB2 boned diamond composites were fabricated by self-propagation high temperature sintering SHS from Ti Al B Diamond powders The samples were analyzed by XRD SEM and EDS It was shown that Al-TiB2 boned diamond composites were obtained by SHS The main phases of the products were Al TiB2 and diamond by SHS from every raw material Meanwhile the Al4 BC coating was formed on the face of diamond When mass fraction of Al was higher 60%~80% dense Al4 BC coating with thin flake was formed Meanwhile many Al4 BC grains also grown neighbor the diamond These grains had dozes of micron With mass fraction of Al decreasing to 40% and 50%diamond broke because of its graphitization.

  2. Polymer nanoimprinting using an anodized aluminum mold for structural coloration

    Science.gov (United States)

    Kikuchi, Tatsuya; Nishinaga, Osamu; Natsui, Shungo; Suzuki, Ryosuke O.

    2015-06-01

    Polymer nanoimprinting of submicrometer-scale dimple arrays with structural coloration was demonstrated. Highly ordered aluminum dimple arrays measuring 530-670 nm in diameter were formed on an aluminum substrate via etidronic acid anodizing at 210-270 V and subsequent anodic oxide dissolution. The nanostructured aluminum surface led to bright structural coloration with a rainbow spectrum, and the reflected wavelength strongly depends on the angle of the specimen and the period of the dimple array. The reflection peak shifts gradually with the dimple diameter toward longer wavelength, reaching 800 nm in wavelength at 670 nm in diameter. The shape of the aluminum dimple arrays were successfully transferred to a mercapto-ester ultra-violet curable polymer via self-assembled monolayer coating and polymer replications using a nanoimprinting technique. The nanostructured polymer surfaces with positively and negatively shaped dimple arrays also exhibited structural coloration based on the periodic nanostructure, and reflected light mostly in the visible region, 400-800 nm. This nanostructuring with structural coloration can be easily realized by simple techniques such as anodizing, SAM coating, and nanoimprinting.

  3. Dielectric Coatings for IACT Mirrors

    CERN Document Server

    Förster, A; Chadwick, P; Held, M

    2013-01-01

    Imaging Atmospheric Cherenkov Telescopes for very-high energy gamma-ray astronomy need mirror with high reflectance roughly in the wavelength between 300 and 550 nm. The current standard reflective layer of such mirrors is aluminum. Being permanently exposed to the environment they show a constant degradation over the years. New and improved dielectric coatings have been developed to enhance their resistance to environmental impact and to extend their possible lifetime. In addition, these customized coatings have an increased reflectance of over 95% and are designed to significantly lower the night-sky background contribution. The development of such coatings for mirrors with areas up to 2 m2 and low application temperatures to suite the composite materials used for the new mirror susbtrates of the Cherenkov Telescope Array (CTA) and the results of extensive durability tests are presented.

  4. Evaluation of The Interaction between Netropsin and Double Stranded DNA by Capillary Zone Electrophoresis

    Institute of Scientific and Technical Information of China (English)

    2003-01-01

    Capillary zone electrophoresis (CZE) was applied to study the interaction between netropsin and a 14mer double stranded DNA (dsDNA). The binding constant of this interaction calculated from Scatchard plot was (1.07±0.10)×105 (mol/L)-1. The binding stoichiometry was 1:1. The use of polyacrylamide coated capillary showed better effect in the analysis of DNA than noncoated capillary.

  5. Double-strand break repair on sex chromosomes: challenges during male meiotic prophase

    OpenAIRE

    Lu, Lin-Yu; Yu, Xiaochun

    2015-01-01

    During meiotic prophase, DNA double-strand break (DSB) repair-mediated homologous recombination (HR) occurs for exchange of genetic information between homologous chromosomes. Unlike autosomes or female sex chromosomes, human male sex chromosomes X and Y share little homology. Although DSBs are generated throughout male sex chromosomes, homologous recombination does not occur for most regions and DSB repair process is significantly prolonged. As a result, male sex chromosomes are coated with ...

  6. Cetacean strandings in Costa Rica (1966-1999)

    OpenAIRE

    Rodríguez-Fonseca, Javier; Cubero-Pardo,Priscilla

    2014-01-01

    Cetacean strandings in Costa Rica are reported for a period of 33 years, with a total of 35 strandings, 13 species and 247 individuals involved. The vast majority of documented strandings occurred on the Pacific coast and correspond to single individuals (32 and 28 strandings respectively). The highest stranding number was in the period from 1990 to 1999 (n=24). Physeter catodon (cachalot or sperm whale) is the species with the highest frequency of strandings (n=8) and the family Delphinidae ...

  7. Marine mammal strandings in the New Caledonia region, Southwest Pacific.

    Science.gov (United States)

    Borsa, Philippe

    2006-04-01

    Four hundred twenty three marine mammals, in 72 stranding events, were recorded between 1877 and 2005 in New Caledonia, the Loyalty Islands, and Vanuatu in the southwest Pacific. Sixteen species were represented in this count, including: minke whale, Balaenoptera acutorostrata (1 single stranding), sei whale, B. borealis (1 single stranding), blue whale, B. musculus (1 single stranding), humpback whale, Megaptera novaeangliae (2 single strandings), giant sperm whale, Physeter macrocephalus (18 single strandings, 2 pair strandings), pygmy sperm whale, Kogia breviceps (5 single strandings), dwarf sperm whale, K. sima (2 single strandings, 1 triple stranding), Blainville's beaked whale, Mesoplodon densirostris (2 single strandings), short-finned pilot whale, Globicephala macrorhynchus (4 strandings, 56 individuals), melon-headed whale, Peponocephala electra (1 single stranding and 2 mass strandings totalling 231 individuals), common dolphin, Delphinus delphis (1 single stranding), spinner dolphin, Stenella longirostris (1 pair stranding and 2 mass strandings of groups of approximately 30 individuals each), Indian Ocean bottlenose dolphin, Tursiops aduncus (2 single strandings), dugong, Dugong dugon (14 single strandings), and New Zealand fur seal, Arctocephalus forsteri (3 single strandings). A stranded rorqual identified as an Antarctic minke whale (B. bonaerensis), with coloration patterns that did not match known descriptions, was also reported. Sei whale was recorded for the first time in the tropical Southwest Pacific region and Antarctic minke whale, melon-headed whale, and Indian Ocean bottlenose dolphin were recorded for the first time in New Caledonia. Strandings of sperm whales were most frequent in the spring, but also occurred in autumn months, suggesting a seasonal pattern of occurrence possibly related to seasonal migration. One stranded humpback whale bore the scars of a killer whale's attack and one dugong was injured by a shark. Scars left by

  8. Investigation of metallurgical coatings for automotive applications

    Science.gov (United States)

    Su, Jun Feng

    Metallurgical coatings have been widely used in the automotive industry from component machining, engine daily running to body decoration due to their high hardness, wear resistance, corrosion resistance and low friction coefficient. With high demands in energy saving, weight reduction and limiting environmental impact, the use of new materials such as light Aluminum/magnesium alloys with high strength-weight ratio for engine block and advanced high-strength steel (AHSS) with better performance in crash energy management for die stamping, are increasing. However, challenges are emerging when these new materials are applied such as the wear of the relative soft light alloys and machining tools for hard AHSS. The protective metallurgical coatings are the best option to profit from these new materials' advantages without altering largely in mass production equipments, machinery, tools and human labor. In this dissertation, a plasma electrolytic oxidation (PEO) coating processing on aluminum alloys was introduced in engine cylinder bores to resist wear and corrosion. The tribological behavior of the PEO coatings under boundary and starve lubrication conditions was studied experimentally and numerically for the first time. Experimental results of the PEO coating demonstrated prominent wear resistance and low friction, taking into account the extreme working conditions. The numerical elastohydrodynamic lubrication (EHL) and asperity contact based tribological study also showed a promising approach on designing low friction and high wear resistant PEO coatings. Other than the fabrication of the new coatings, a novel coating evaluation methodology, namely, inclined impact sliding tester was presented in the second part of this dissertation. This methodology has been developed and applied in testing and analyzing physical vapor deposition (PVD)/ chemical vapor deposition (CVD)/PEO coatings. Failure mechanisms of these common metallurgical hard coatings were systematically

  9. Condensing Heat Exchanger with Hydrophilic Antimicrobial Coating

    Science.gov (United States)

    Thomas, Christopher M. (Inventor); Ma, Yonghui (Inventor)

    2014-01-01

    A multi-layer antimicrobial hydrophilic coating is applied to a substrate of anodized aluminum, although other materials may form the substrate. A silver layer is sputtered onto a thoroughly clean anodized surface of the aluminum to about 400 nm thickness. A layer of crosslinked, silicon-based macromolecular structure about 10 nm thickness overlies the silver layer, and the outermost surface of the layer of crosslinked, silicon-based macromolecular structure is hydroxide terminated to produce a hydrophilic surface with a water drop contact angle of less than 10.degree.. The coated substrate may be one of multiple fins in a condensing heat exchanger for use in the microgravity of space, which has narrow channels defined between angled fins such that the surface tension of condensed water moves water by capillary flow to a central location where it is pumped to storage. The antimicrobial coating prevents obstruction of the capillary passages.

  10. Electrospray formation of gelled nano-aluminum microspheres with superior reactivity.

    Science.gov (United States)

    Wang, Haiyang; Jian, Guoqiang; Yan, Shi; DeLisio, Jeffery B; Huang, Chuan; Zachariah, Michael R

    2013-08-14

    Nanometallic fuels with high combustion enthalpy, such as aluminum, have been proposed as a potential fuel replacement for conventional metallic fuel to improve propellant performance in a variety of propulsive systems. Nevertheless, nanometallic fuels suffer from the processing challenges in polymer formulations such as increased viscosity and large agglomeration, which hinder their implementation. In this letter, we employ electrospray as a means to create a gel within a droplet, via a rapid, solvent evaporation-induced aggregation of aluminum nanoparticles, containing a small mass fraction of an energetic binder. The gelled aluminum microspheres were characterized and tested for their burning behavior by rapid wire heating ignition experiments. The gelled aluminum microspheres show enhanced combustion behavior compared to nanoaluminum, which possibly benefits from the nitrocellulose coating and the gelled microstructure, and is far superior to the corresponding dense micrometer-sized aluminum.

  11. Metallic coatings for enhancement of thermal contact conductance

    Science.gov (United States)

    Lambert, M. A.; Fletcher, L. S.

    1994-04-01

    The reliability of standard electronic modules may be improved by decreasing overall module temperature. This may be accomplished by enhancing the thermal contact conductance at the interface between the module frame guide rib and the card rail to which the module is clamped. Some metallic coatings, when applied to the card rail, would deform under load, increasing the contact area and associated conductance. This investigation evaluates the enhancements in thermal conductance afforded by vapor deposited silver and gold coatings. Experimental thermal conductance measurements were made for anodized aluminum 6101-T6 and electroless nickel-plated copper C11000-H03 card materials to the aluminum A356-T61 rail material. Conductance values for the electroless nickel-plated copper junction ranged from 600 to 2800 W/m(exp 2)K and those for the anodized aluminum junction ranged from 25 to 91 W/m(exp 2)K for contact pressures of 0.172-0.862 MPa and mean junction temperatures of 20-100 C. Experimental thermal conductance values of vapor deposited silver- and gold-coated aluminum A356-T61 rail surfaces indicate thermal enhancements of 1.25-2.19 for the electroless nickel-plated copper junctions and 1.79-3.41 for the anodized aluminum junctions. The silver and gold coatings provide significant thermal enhancement; however, these coating-substrate combinations are susceptible to galvanic corrosion under some conditions.

  12. Bonding mechanism and performance of ceramic coatings by sol-gel process

    Institute of Scientific and Technical Information of China (English)

    2000-01-01

    Thin alumina coatings were prepared on carbide tools to enhance their wear-resistant ability by dip coating from an aluminum alkoxide solution. The coating eventually obtained was perfectly integrated, without any macroscopic defect, and showed good performance in turning medium carbon steel, which presented a novel and promising coating method for cutting tools. The coating morphology before and after heat treatment was examined with the aid of a scanning electron microscope (SEM). The composition of coating and interface layer as well as the crystal structure of coating was characterized by X-ray diffraction (XRD). The elemental distribution near the interlayer was analyzed by electron probe microanalysis (EPMA).

  13. Nanoscale aluminum concaves for light-trapping in organic thin-films

    DEFF Research Database (Denmark)

    Goszczak, Arkadiusz Jaroslaw; Adam, Jost; Cielecki, Pawel Piotr;

    2016-01-01

    Anodic aluminum oxide (AAO) templates, fabricated from oxalic acid and phosphoric acid, lead to non-periodic nanoscale concave structures in their underlying aluminum layer, which are investigated for their field-enhancement properties by applying a thin-film polymer coating based laser ablation...... technique. Local ablation spots, corresponding to field enhancement on the ridge edges of the aluminum concave nanostructures, are observed in surface-covering polymer films, and confirmed with FDTD studies. The field enhancement leads to improved light absorption in the applied polymer layers, which may...

  14. Nanoscale aluminum concaves for light-trapping in organic thin-films

    Science.gov (United States)

    Goszczak, Arkadiusz Jarosław; Adam, Jost; Cielecki, Paweł Piotr; Fiutowski, Jacek; Rubahn, Horst-Günter; Madsen, Morten

    2016-07-01

    Anodic aluminum oxide (AAO) templates, fabricated from oxalic acid and phosphoric acid, lead to non-periodic nanoscale concave structures in their underlying aluminum layer, which are investigated for their field-enhancement properties by applying a thin-film polymer coating based laser ablation technique. Local ablation spots, corresponding to field enhancement on the ridge edges of the aluminum concave nanostructures, are observed in surface-covering polymer films, and confirmed with FDTD studies. The field enhancement leads to improved light absorption in the applied polymer layers, which may be used as an efficient method for enhancing the power conversion efficiency of organic solar cells.

  15. Aluminum microstructures on anodic alumina for aluminum wiring boards.

    Science.gov (United States)

    Jha, Himendra; Kikuchi, Tatsuya; Sakairi, Masatoshi; Takahashi, Hideaki

    2010-03-01

    The paper demonstrates simple methods for the fabrication of aluminum microstructures on the anodic oxide film of aluminum. The aluminum sheets were first engraved (patterned) either by laser beam or by embossing to form deep grooves on the surface. One side of the sheet was then anodized, blocking the other side by using polymer mask to form the anodic alumina. Because of the lower thickness at the bottom part of the grooves, the part was completely anodized before the complete oxidation of the other parts. Such selectively complete anodizing resulted in the patterns of metallic aluminum on anodic alumina. Using the technique, we fabricated microstructures such as line patterns and a simple wiring circuit-board-like structure on the anodic alumina. The aluminum microstructures fabricated by the techniques were embedded in anodic alumina/aluminum sheet, and this technique is promising for applications in electronic packaging and devices.

  16. Properties of Aluminum Deposited by a High-Velocity Oxygen-Fueled Process

    Energy Technology Data Exchange (ETDEWEB)

    Chow, R; Decker, T A; Gansert, R V; Gansert, D; Lee, D

    2001-06-12

    Aluminum coatings deposited by a HVOF process have been demonstrated and relevant coating properties evaluated according to two deposition parameters, the spray distance and the oxygen-to-fuel flow ratio. The coating porosity, surface roughness, and microhardness are measured. The coating properties are fairly insensitive to spray distance, the distance between the nozzle and the workpiece, and fuel ratios, the oxygen-to-fuel flow. Increasing the fuel content does appear to improve the process productivity in terms of surface roughness. Minimization of nozzle loading is discussed.

  17. Methods for the preparation of large quantities of complex single-stranded oligonucleotide libraries.

    Science.gov (United States)

    Murgha, Yusuf E; Rouillard, Jean-Marie; Gulari, Erdogan

    2014-01-01

    Custom-defined oligonucleotide collections have a broad range of applications in fields of synthetic biology, targeted sequencing, and cytogenetics. Also, they are used to encode information for technologies like RNA interference, protein engineering and DNA-encoded libraries. High-throughput parallel DNA synthesis technologies developed for the manufacture of DNA microarrays can produce libraries of large numbers of different oligonucleotides, but in very limited amounts. Here, we compare three approaches to prepare large quantities of single-stranded oligonucleotide libraries derived from microarray synthesized collections. The first approach, alkaline melting of double-stranded PCR amplified libraries with a biotinylated strand captured on streptavidin coated magnetic beads results in little or no non-biotinylated ssDNA. The second method wherein the phosphorylated strand of PCR amplified libraries is nucleolyticaly hydrolyzed is recommended when small amounts of libraries are needed. The third method combining in vitro transcription of PCR amplified libraries to reverse transcription of the RNA product into single-stranded cDNA is our recommended method to produce large amounts of oligonucleotide libraries. Finally, we propose a method to remove any primer binding sequences introduced during library amplification.

  18. Methods for the preparation of large quantities of complex single-stranded oligonucleotide libraries.

    Directory of Open Access Journals (Sweden)

    Yusuf E Murgha

    Full Text Available Custom-defined oligonucleotide collections have a broad range of applications in fields of synthetic biology, targeted sequencing, and cytogenetics. Also, they are used to encode information for technologies like RNA interference, protein engineering and DNA-encoded libraries. High-throughput parallel DNA synthesis technologies developed for the manufacture of DNA microarrays can produce libraries of large numbers of different oligonucleotides, but in very limited amounts. Here, we compare three approaches to prepare large quantities of single-stranded oligonucleotide libraries derived from microarray synthesized collections. The first approach, alkaline melting of double-stranded PCR amplified libraries with a biotinylated strand captured on streptavidin coated magnetic beads results in little or no non-biotinylated ssDNA. The second method wherein the phosphorylated strand of PCR amplified libraries is nucleolyticaly hydrolyzed is recommended when small amounts of libraries are needed. The third method combining in vitro transcription of PCR amplified libraries to reverse transcription of the RNA product into single-stranded cDNA is our recommended method to produce large amounts of oligonucleotide libraries. Finally, we propose a method to remove any primer binding sequences introduced during library amplification.

  19. Effect of Cerium Chloride on Corrosion Resistance of Chromate Conversion Coatings on Aluminum Alloy 6061%氯化铈对铝合金铬酸盐转化膜防护性能的影响

    Institute of Scientific and Technical Information of China (English)

    张圣麟; 李维维; 张小麟; 马强; 遥远; 王圆圆

    2011-01-01

    The corrosion resistance of the chromate conversion coatings (CCCs) formed on AA6061 in chromate solutions with cerium chloride (0 ~ 60 mg/L) as additive was investigated by electrochemical measurement technology. The results of potentiodynamic polarization curves showed that the values of the pitting corrosion potential (Epit) and corrosion potential (Eoorr) of the CCCs raised greatly by adding a small amount of CeCl3 (20~40 rng/L). The electrochemical impedance spectroscopy (EIS) showed that the values of normalized Rp also greatly increased. The two tests indicate that an appropriate amount of CeCl3 (20~40 mg/L) can improve effectively the corrosion resistance of the CCCs, whereas an excessive CeCl3 (e. g 60 mg/L) may deteriorate the property of the CCCs.%采用电化学方法研究了6061铝合金在以CeCl3(0~60 mg/L)为添加剂的铬酸盐处理液中所得转化膜的防护性能.极化曲线测试结果表明,加入适量的CeCl3(20~40 mg/L),使电极的腐蚀电位Ecorr和点蚀电位Epit提高很多;电化学阻抗(EIS)测试结果表明,加入CeCl3后,膜层的阻抗大幅度增加.研究表明,加入适量的CeCl3可以有效改善膜层的防护性能,而过量的CeCl3(60 mg/L)却使其性能变差.

  20. Alaska Marine Mammal Strandings/Entanglements

    Data.gov (United States)

    National Oceanic and Atmospheric Administration, Department of Commerce — This database represents a summary of information on stranded marine mammals reported to NMFS throughout the State of Alaska in fulfillment of Title IV of the Marine...

  1. Aluminum Carbothermic Technology

    Energy Technology Data Exchange (ETDEWEB)

    Bruno, Marshall J.

    2005-03-31

    This report documents the non-proprietary research and development conducted on the Aluminum Carbothermic Technology (ACT) project from contract inception on July 01, 2000 to termination on December 31, 2004. The objectives of the program were to demonstrate the technical and economic feasibility of a new carbothermic process for producing commercial grade aluminum, designated as the ''Advanced Reactor Process'' (ARP). The scope of the program ranged from fundamental research through small scale laboratory experiments (65 kW power input) to larger scale test modules at up to 1600 kW power input. The tasks included work on four components of the process, Stages 1 and 2 of the reactor, vapor recovery and metal alloy decarbonization; development of computer models; and economic analyses of capital and operating costs. Justification for developing a new, carbothermic route to aluminum production is defined by the potential benefits in reduced energy, lower costs and more favorable environmental characteristics than the conventional Hall-Heroult process presently used by the industry. The estimated metrics for these advantages include energy rates at approximately 10 kWh/kg Al (versus over 13 kWh/kg Al for Hall-Heroult), capital costs as low as $1250 per MTY (versus 4,000 per MTY for Hall-Heroult), operating cost reductions of over 10%, and up to 37% reduction in CO2 emissions for fossil-fuel power plants. Realization of these benefits would be critical to sustaining the US aluminum industries position as a global leader in primary aluminum production. One very attractive incentive for ARP is its perceived ability to cost effectively produce metal over a range of smelter sizes, not feasible for Hall-Heroult plants which must be large, 240,000 TPY or more, to be economical. Lower capacity stand alone carbothermic smelters could be utilized to supply molten metal at fabrication facilities similar to the mini-mill concept employed by the steel industry

  2. Study on Strand Space Model Theory

    Institute of Scientific and Technical Information of China (English)

    JI QingGuang(季庆光); QING SiHan(卿斯汉); ZHOU YongBin(周永彬); FENG DengGuo(冯登国)

    2003-01-01

    The growing interest in the application of formal methods of cryptographic pro-tocol analysis has led to the development of a number of different ways for analyzing protocol. Inthis paper, it is strictly proved that if for any strand, there exists at least one bundle containingit, then an entity authentication protocol is secure in strand space model (SSM) with some smallextensions. Unfortunately, the results of attack scenario demonstrate that this protocol and the Yahalom protocol and its modification are de facto insecure. By analyzing the reasons of failure offormal inference in strand space model, some deficiencies in original SSM are pointed out. In orderto break through these limitations of analytic capability of SSM, the generalized strand space model(GSSM) induced by some protocol is proposed. In this model, some new classes of strands, oraclestrands, high order oracle strands etc., are developed, and some notions are formalized strictly in GSSM, such as protocol attacks, valid protocol run and successful protocol run. GSSM can thenbe used to further analyze the entity authentication protocol. This analysis sheds light on why thisprotocol would be vulnerable while it illustrates that GSSM not only can prove security protocolcorrect, but also can be efficiently used to construct protocol attacks. It is also pointed out thatusing other protocol to attack some given protocol is essentially the same as the case of using themost of protocol itself.

  3. Bubbles in live-stranded dolphins.

    Science.gov (United States)

    Dennison, S; Moore, M J; Fahlman, A; Moore, K; Sharp, S; Harry, C T; Hoppe, J; Niemeyer, M; Lentell, B; Wells, R S

    2012-04-07

    Bubbles in supersaturated tissues and blood occur in beaked whales stranded near sonar exercises, and post-mortem in dolphins bycaught at depth and then hauled to the surface. To evaluate live dolphins for bubbles, liver, kidneys, eyes and blubber-muscle interface of live-stranded and capture-release dolphins were scanned with B-mode ultrasound. Gas was identified in kidneys of 21 of 22 live-stranded dolphins and in the hepatic portal vasculature of 2 of 22. Nine then died or were euthanized and bubble presence corroborated by computer tomography and necropsy, 13 were released of which all but two did not re-strand. Bubbles were not detected in 20 live wild dolphins examined during health assessments in shallow water. Off-gassing of supersaturated blood and tissues was the most probable origin for the gas bubbles. In contrast to marine mammals repeatedly diving in the wild, stranded animals are unable to recompress by diving, and thus may retain bubbles. Since the majority of beached dolphins released did not re-strand it also suggests that minor bubble formation is tolerated and will not lead to clinically significant decompression sickness.

  4. FORMING A PARTING LAYER OF COATING ON THE SURFACE OF THE MOULD DURING DIE-CASTING

    Directory of Open Access Journals (Sweden)

    A. Pivovarchik

    2015-01-01

    Full Text Available The paper presents the results of research on the study of the possibility of accumulation of the lubricating layer coating on the surface of the separation process of foundry equipment with high pressure die casting aluminum alloys.

  5. Characterization of bis-[triethoxysilylpropyl] tetrasulfide layers on aluminum based on water-based silanization solution

    Energy Technology Data Exchange (ETDEWEB)

    Wang Minghao [College of Chemistry and Chemical Engineering, Hunan University, Changsha 410082 (China); He Deliang, E-mail: delianghe@163.com [College of Chemistry and Chemical Engineering, Hunan University, Changsha 410082 (China); Xie Hui; Fu Liqun; Yu Yan [College of Chemistry and Chemical Engineering, Hunan University, Changsha 410082 (China); Zhang Quan [College of Civil Engineering, Hunan University, Changsha, 410082 (China)

    2012-06-30

    In this work, a water-based silanization solution was prepared using a biphasic hydrolysis system composed of 85% (V/V) water and 15% (V/V) bis-[triethoxysilylpropyl] tetrasulfide (BTESPT)/n-heptane/ethanol mixture for efficiently coating aluminum with silane layer against corrosion. The BTESPT-based coatings on several pretreated aluminum samples were characterized by scanning electron microscopy and X-ray energy dispersive spectroscopy, and their electrochemical behaviors were assessed in 0.1 M NaCl neutral solution by means of electrochemical impedance spectroscopy and Tafel polarization. The BTESPT-based coating of about 180 nm thick was found to be uniform and compact, and the maximum corrosion resistance of 10{sup 6} Ohm-Sign of the BTESPT-treated aluminum samples was observed, which is larger than that of bare aluminum by two orders of magnitude. Durability tests in NaCl solution demonstrated that the BTESPT coating can provide superior protection of alumina substrate from corrosion for 10-day immersion in the corrosive media. - Highlights: Black-Right-Pointing-Pointer Water-based silanization solution prepared using a biphasic hydrolysis system. Black-Right-Pointing-Pointer Silane layers with thickness of about 180 nm were uniform and compact. Black-Right-Pointing-Pointer Water-based silane layers as alternative to anticorrosion chromate coatings for Al. Black-Right-Pointing-Pointer Excellent anticorrosion protection observed after 10-day immersion in corrosive medium.

  6. Electrodeposition of aluminum and aluminum-magnesium alloys at room temperature

    Institute of Scientific and Technical Information of China (English)

    阚洪敏; 祝跚珊; 张宁; 王晓阳

    2015-01-01

    Electrodeposition of aluminum from benzene-tetrahydrofuran−AlCl3−LiAlH4 was studied at room temperature. Galvanostatic electrolysis was used to investigate the effect of various parameters on deposit morphology and crystal size, including current density, temperature, molar ratio of benzene/tetrahydrofuran and stirring speed. The deposit microstructure was adjusted by changing the parameters, and the optimum operating conditions were determined. Dense, bright and adherent aluminum coatings were obtained over a wide range of current densities (10−25 mA/cm2), molar ratio of benzene and tetrahydrofuran (4:1 to 7:8) and stirring speeds (200−500 r/min). Smaller grain sizes and well-adhered deposits were obtained at lower temperatures. Aluminum-magnesium alloys could potentially be used as hydrogen storage materials. A novel method for Al−Mg deposition was proposed by using pure Mg anodes in the organic solvents system benzene-tetrahydrofuran−AlCl3−LiAlH4. XRD shows that the aluminum−magnesium alloys are mainly Al3Mg2 and Al12Mg17.

  7. Laser assisted foaming of aluminum

    Energy Technology Data Exchange (ETDEWEB)

    Kathuria, Y.P. [Laser X Co. Ltd., Aichi (Japan)

    2001-09-01

    Recently aluminum foams have evoked considerable interest as an alternative material owing to their wide range of applications ranging from microelectronics, through automobiles to aerospace industries. The manufacturing techniques and characterization methods for aluminum foams require further development to achieve effective and economical use of this material. In this communication the authors demonstrate the feasibility of unidirectional and localized expansion of the aluminum foam using the Nd-YAG/CO{sub 2} laser and powder metallurgy. (orig.)

  8. Multispectral Coatings

    Science.gov (United States)

    2010-01-01

    nanowires. 2.2 Project Objectives  This project used spin coating technology, new and commercial nanoparticle composites, and ODC’s patented...of this project. The spin coating method to deposit polymers has been widely studied and allows for simple, low cost depositions of thin films...Figure 5). Spin coating controls the layer thickness by balancing the centrifugal forces of a developing thin film to the viscous forces that increase

  9. Morbus Coats

    Science.gov (United States)

    Förl, B.; Schmack, I.; Grossniklaus, H.E.; Rohrschneider, K.

    2010-01-01

    Der fortgeschrittene Morbus Coats stellt im Kleinkindalter eine der schwierigsten Differenzialdiagnosen zum Retinoblastom dar. Wir beschreiben die klinischen und histologischen Befunde zweier Jungen im Alter von 9 und 21 Monaten mit einseitiger Leukokorie. Trotz umfassender Diagnostik mittels Narkoseuntersuchung, MRT und Ultraschall konnte ein Retinoblastom nicht sicher ausgeschlossen werden, und es erfolgte eine Enukleation. Histologisch wurde die Diagnose eines Morbus Coats gesichert. Da eine differenzialdiagnostische Abgrenzung zwischen Morbus Coats und Retinoblastom schwierig sein kann, halten wir in zweifelhaften Fällen auch angesichts der eingeschränkten Visusprognose und potenzieller Sekundärkomplikationen beim fortgeschrittenen Morbus Coats eine Enukleation für indiziert. PMID:18299842

  10. Fabrication of superhydrophobic nanostructured surface on aluminum alloy

    Energy Technology Data Exchange (ETDEWEB)

    Jafari, R.; Farzaneh, M. [Universite du Quebec a Chicoutimi, Chicoutimi, QC (Canada)

    2011-01-15

    A superhydrophobic surface was prepared by consecutive immersion in boiling water and sputtering of polytetrafluoroethylene (PTFE or Teflon registered) on the surface of an aluminum alloy substrate. Immersion in boiling water was used to create a micro-nanostructure on the alloy substrate. Then, the rough surface was coated with RF-sputtered Teflon film. The immersion time in boiling water plays an important role in surface morphology and water repellency of the deposited Teflon coating. Scanning electron microscopy images showed a ''flower-like'' structure in first few minutes of immersion. And as the immersion time lengthened, a ''cornflake'' structure appeared. FTIR analyses of Teflon-like coating deposited on water treated aluminum alloy surfaces showed fluorinated groups, which effectively reduce surface energy. The Teflon-like coating deposited on a rough surface achieved with five-minute immersion in boiling water provided a high static contact angle ({proportional_to}164 ) and low contact angle hysteresis ({proportional_to}4 ). (orig.)

  11. Effect of Doping with Zn-Al-[V10O28]6-Layered Double Hydroxide on the Properties of Hybrid Sol-Gel Coatings on the LY12 Aluminum Surface%Zn-Al-[V10O28]6-双层氢氧化物掺杂对LY12铝合金表面溶胶-凝胶涂层性能的影响

    Institute of Scientific and Technical Information of China (English)

    李松梅; 尹晓琳; 刘建华; 张优; 薛冰

    2014-01-01

    Zn-Al-[V10O28]6-layered double hydroxide (LDH-V) as a type of corrosion inhibitor was prepared with the co-precipitation method using one solution containing zinc and aluminum nitrates precursors and a second solution containing Na3VO4, where the decavanadate anion is speciated at pH 4.5. The hybrid sol-gel solution was prepared from 3-glycydoxypropyltrimethoxysilane (GPTMS) as the organic precursor sol and zirconium n-propoxide (TPOZ) as the inorganic precursor sol. The doped coatings were obtained by dip coating the way that the samples were immersed into solutions with different LDH-V concentrations (0.0, 0.25×10-3, 0.75×10-3, 1.5×10-3, 3.0×10-3 mol∙L-1). The morphology and corrosion resistance of the sol-gel coating doped with different LDH-V concentrations were studied. The sol-gel coatings were investigated by scanning electron microscopy (SEM) and Fourier transform infrared (FTIR) spectroscopy. The salt spray test was used to evaluate the corrosion resistance of the different coatings. The corrosion behavior of the coatings was evaluated by electrochemical impedance spectroscopy (EIS) during immersion in 0.05 mol∙L-1 NaCl solution. The results showed that LDH-V not only improves the corrosion resistance of the coating, but also provides a function for self-healing of broken coatings. However, when the LDH-V doping concentration was high, it destroyed the integrity of the coatings and decreased the corrosion resistance of the coatings. The best LDH-V doping concentration was 1.5×10-3 mol∙L-1.%采用共沉淀法制备Zn-Al-[V10O28]6-双层氢氧化物(以下简称LDH-V),研究不同添加浓度(0.0、0.25×10-3、0.75×10-3、1.5×10-3、3.0×10-3 mol∙L-1)的LDH-V对LY12铝合金溶胶-凝胶涂层形貌、耐蚀性的影响.采用扫描电子显微镜(SEM)和傅里叶变换红外(FTIR)光谱研究LDH-V对涂层形貌和结构的影响.运用中性盐雾实验对涂层进行耐蚀性评估.利用电化学方法对涂层在0.05 mol∙L-1的NaCl

  12. Cold Sprayed Intermetallic Thermal Barrier Coatings

    Science.gov (United States)

    Leshchinsky, Evgeny

    Conventional thermal barrier coating (TBC) systems consist of a duplex structure with a metallic bond coat and a ceramic heat-isolative topcoat. Several recent research activities are concentrated on the development of improved multilayer bond coat and TBC materials. This study represents an investigation performed for the aluminum based bond coats, especially those with reduced thermal conductivities. Using alternative TBC materials, such as metal alloys and intermetallics, their processing methods can be further optimized to achieve the best thermal physical parameters. One example is the ten-layer system in which cold sprayed aluminum based intermetallics are synthesized. These systems demonstrated improved heat insulation and thermal fatigue capabilities compared to conventional TBC. The microstructures and properties of the laminar coatings were characterized by SEM, EDS, XRD; micromechanical and durability tests were performed to define the structure and coating formation mechanisms. Application prospects for HCCI engines are discussed. Fuel energy can be utilized more efficiently with the concept of low heat rejection engines with applied TBC.

  13. Double-layer Modiifcation of Water-based Aluminum with SiO2 and Polyacrylic Acid by Sol-gel Process and in situPolymerization

    Institute of Scientific and Technical Information of China (English)

    HE Yuhang; LI Houbin

    2016-01-01

    A double-layer aluminum consisting of an aluminum core and a shell of SiO2 and polyacrylic acid was synthesized. This modiifed aluminum was used to improve the corrosion resistance and dispersive property of aluminum in waterborne media. TEM, FTIR, XPS, and EDX determination showed that PAA and SiO2 were coated on the surface of aluminum. Evolved hydrogen detection showed that the corrosion resistance of composite particle had been markedly improved. Maximum corrosion inhibition efifciency of SiO2 coated aluminum (SiO2@Al) was 95.1% while that of double-layer coated aluminum (PAA/SiO2@Al) was 98.8%. Meanwhile, polyacrylic acid layer improved the agglomeration of aluminum significantly. According to the dispersibility test, the particle size of 50% volume fraction [d(0.5)] of aluminum, SiO2@Al and PAA/SiO2@Al were 42, 53, and 34 μm, respectively.

  14. Cetacean strandings in Costa Rica (1966-1999).

    Science.gov (United States)

    Rodríguez-Fonseca, J; Cubero-Pardo, P

    2001-06-01

    Cetacean strandings in Costa Rica are reported for a period of 33 years, with a total of 35 strandings, 13 species and 247 individuals involved. The vast majority of documented strandings occurred on the Pacific coast and correspond to single individuals (32 and 28 strandings respectively). The highest stranding number was in the period from 1990 to 1999 (n = 24). Physeter catodon (cachalot or sperm whale) is the species with the highest frequency of strandings (n = 8) and the family Delphinidae has the majority of species (n = 8) and strandings (n = 22). No other general tendencies were determined with the existing data.

  15. Analyzing the performance of diamond-coated micro end mills.

    Energy Technology Data Exchange (ETDEWEB)

    Torres, C. D.; Heaney, P. J.; Sumant, A. V.; Hamilton, M. A.; Carpick, R. W.; Pfefferkorn, F. E.; Univ. of Wisconsin at Madison; Univ. of Pennsylvania

    2009-06-01

    A method is presented to improve the tool life and cutting performance of 300 {micro}m diameter tungsten carbide (WC) micro end mills by applying thin (<300 nm) fine-grained diamond (FGD) and nanocrystalline diamond (NCD) coatings using the hot-filament chemical vapor deposition (HF-CVD) process. The performance of the diamond-coated tools has been evaluated by comparing their performance in dry slot milling of 6061-T6 aluminum against uncoated WC micro end mills. Tool wear, coating integrity, and chip morphology were characterized using SEM and white light interferometry. The initial test results show a dramatic improvement in the tool integrity (i.e., corners not breaking off), a lower wear rate, no observable adhesion of aluminum to the diamond-coated tool, and a significant reduction in the cutting forces (>50%). Reduction of the cutting forces is attributed to the low friction and adhesion of the diamond coating. However, approximately 80% of the tools coated with the larger FGD coatings failed during testing due to delamination. Additional machining benefits were attained for the NCD films, which was obtained by using a higher nucleation density seeding process for diamond growth. This process allowed for thinner, smaller grained diamond coatings to be deposited on the micro end mills, and enabled continued operation of the tool even after the integrity of the diamond coating had been compromised. As opposed to the FGD-coated end mills, only 40% of the NCD-tools experienced delamination issues.

  16. Neurofibrillary pathology and aluminum in Alzheimer's disease

    OpenAIRE

    Shin, R. W.; Lee, V.M.Y.; Trojanowski, J.Q.

    1995-01-01

    Since the first reports of aluminum-induced neurofibrillary degeneration in experimental animals, extensive studies have been performed to clarify the role played by aluminum in the pathogenesis of Alzheimer's disease (AD). Additional evidence implicating aluminum in AD includes elevated levels of aluminum in the AD brain, epidemiological data linking aluminum exposure to AD, and interactions between aluminum and protein components in the pathological lesions o...

  17. Selective Adsorption of Sodium Aluminum Fluoride Salts from Molten Aluminum

    Energy Technology Data Exchange (ETDEWEB)

    Leonard S. Aubrey; Christine A. Boyle; Eddie M. Williams; David H. DeYoung; Dawid D. Smith; Feng Chi

    2007-08-16

    Aluminum is produced in electrolytic reduction cells where alumina feedstock is dissolved in molten cryolite (sodium aluminum fluoride) along with aluminum and calcium fluorides. The dissolved alumina is then reduced by electrolysis and the molten aluminum separates to the bottom of the cell. The reduction cell is periodically tapped to remove the molten aluminum. During the tapping process, some of the molten electrolyte (commonly referred as “bath” in the aluminum industry) is carried over with the molten aluminum and into the transfer crucible. The carryover of molten bath into the holding furnace can create significant operational problems in aluminum cast houses. Bath carryover can result in several problems. The most troublesome problem is sodium and calcium pickup in magnesium-bearing alloys. Magnesium alloying additions can result in Mg-Na and Mg-Ca exchange reactions with the molten bath, which results in the undesirable pickup of elemental sodium and calcium. This final report presents the findings of a project to evaluate removal of molten bath using a new and novel micro-porous filter media. The theory of selective adsorption or removal is based on interfacial surface energy differences of molten aluminum and bath on the micro-porous filter structure. This report describes the theory of the selective adsorption-filtration process, the development of suitable micro-porous filter media, and the operational results obtained with a micro-porous bed filtration system. The micro-porous filter media was found to very effectively remove molten sodium aluminum fluoride bath by the selective adsorption-filtration mechanism.

  18. Mechanical properties of rubberwood oriented strand lumber (OSL: The effect of strand length

    Directory of Open Access Journals (Sweden)

    Buhnnum Kyokong

    2005-09-01

    Full Text Available Effect of strand length on mechanical properties (tension, compression and bending of oriented strand lumber (OSL made of rubberwood (Hevea brasiliensis Muell. Arg. was reported. Three strand lengths of 50 mm, 100 mm, and 150 mm with 1 mm thickness and 15 mm width were used. The strands were mixed with 5% pMDI glue (weight basis in a tumble mixer. The OSL specimens were formed by hot pressing process of unidirectionally aligned strands. Average specific gravity and moisture content were 0.76 and 8.34%, respectively. Tension and compression tests were carried out for directions both parallel and perpendicular to grain while bending test was performed only in parallel direction. Ultimate stresses and moduli of elasticity were examined from the stress-strain curves. It was found that for the parallel-to-grain direction, the longer strand OSL gave higher strength. The role of the strand length did not appear for the direction normal to the grain. The relationship between the mechanical properties of OSL and strand length was well described by the modified Hankinson formula.

  19. Stranding of two sperm whales (Physeter macrocephalus) in the "North Sea trap" at Henne Strand, Denmark

    DEFF Research Database (Denmark)

    Hansen, Mette Sif; Alstrup, Aage K. O.; Hansen, Jørgen H.

    2016-01-01

    In February 2014 two male sperm whales (Physeter macrocephalus) stranded at Henne Strand, Denmark. One whale (MCE 1644) was found dead, while the other (MCE 1645) was still alive, but drowned during the high tide. To increase our knowledge of sperm whales, conduct forage investigations, post...

  20. Win-win measurement of stranded costs

    Energy Technology Data Exchange (ETDEWEB)

    Graniere, R.J. [Ohio State Univ., Columbus, OH (United States). National Regulatory Research Inst.

    1998-08-01

    While the underrecovery of stranded costs puts a portion of the utility`s investors` wealth at risk, the overrecovery of these costs causes the utility`s customers to shoulder an unnecessary financial burden. These opposing potential costs associated inevitably with stranded-cost recovery help insure that everyone involved in the production, sale, and use of electric power, for selfish reasons, wants to coordinate on the best measure of these costs. That is, in equilibrium, everyone in the electricity production chain does not want to deviate from a measurement approach that prevents either the overrecovery or underrecovery of stranded costs. An important task, then, is to determine the ad hoc rules that must be appended to ex ante and ex post measures of stranded costs in order to reasonably prevent overrecoveries and underrecoveries. While either ex ante or ex post measures of stranded facilities and costs can be implemented reasonably, appropriately constructed ex post measures are superior, so long as regulators follow a reasonable protocol for the securitization of these costs.

  1. Marine mammal strandings in the New Caledonia region, Southwest Pacific

    OpenAIRE

    Borsa, Philippe

    2006-01-01

    International audience; Four hundred twenty three marine mammals, in 72 stranding events, were recorded between 1877 and 2005 in New Caledonia, the Loyalty Islands, and Vanuatu in the southwest Pacific. Sixteen species were represented in this count, including: minke whale, Balaenoptera acutorostrata (1 single stranding), sei whale, B. borealis (1 single stranding), blue whale, B. musculus (1 single stranding), humpback whale, Megaptera novaeangliae (2 single strandings), giant sperm whale, P...

  2. Aluminum Nanoholes for Optical Biosensing

    Directory of Open Access Journals (Sweden)

    Carlos Angulo Barrios

    2015-07-01

    Full Text Available Sub-wavelength diameter holes in thin metal layers can exhibit remarkable optical features that make them highly suitable for (biosensing applications. Either as efficient light scattering centers for surface plasmon excitation or metal-clad optical waveguides, they are able to form strongly localized optical fields that can effectively interact with biomolecules and/or nanoparticles on the nanoscale. As the metal of choice, aluminum exhibits good optical and electrical properties, is easy to manufacture and process and, unlike gold and silver, its low cost makes it very promising for commercial applications. However, aluminum has been scarcely used for biosensing purposes due to corrosion and pitting issues. In this short review, we show our recent achievements on aluminum nanohole platforms for (biosensing. These include a method to circumvent aluminum degradation—which has been successfully applied to the demonstration of aluminum nanohole array (NHA immunosensors based on both, glass and polycarbonate compact discs supports—the use of aluminum nanoholes operating as optical waveguides for synthesizing submicron-sized molecularly imprinted polymers by local photopolymerization, and a technique for fabricating transferable aluminum NHAs onto flexible pressure-sensitive adhesive tapes, which could facilitate the development of a wearable technology based on aluminum NHAs.

  3. Ballistic Evaluation of 2060 Aluminum

    Science.gov (United States)

    2016-05-24

    experiments in Experimental Facilities (EFs) 108 and 106, as well as John Hogan of ARL/AMB, Hugh Walter of Bowhead Science and Technology, and David Handshoe...new aluminum (Al)-based monocoque armored-vehicle hulls such as those of the M2 Bradley Infantry Fighting Vehicles. Also in 2012 the Aluminum

  4. Study on phosphating treatment of aluminum alloy: role of yttrium oxide

    Institute of Scientific and Technical Information of China (English)

    ZHANG Shenglin

    2009-01-01

    Zinc phosphate coatings formed on 6061-Al alloy, after dipping in phosphating solutions containing different amounts of Y2O3(yttrium oxide), were studied by scanning electron microscopy (SEM), X-ray diffraction (XRD) and electrochemical measurements. Significant variations in the morphology and corrosion resistance afforded by zinc phosphate coating were especially observed as Y2O3 in phosphating solution varied from 0 to 40 mg/L. The addition of Y2O3 changed the initial potential of the interface between aluminum alloy substrate and phosphating solution and increased the number of nucleation sites. The phosphate coating thereby was less porous structure and covered the surface of aluminum alloy completely within short phosphating time. Phosphate coating was mainly composed of Zn3(PO4)2-4H2O (hopeite) and AIPO4(aluminum phosphate). Y2O3, as an additive of phosphatization, accelerated precipitation and refined the gain size of phosphate coating. The corrosion resistance of zinc phosphate coating in 3% NaCl solution was improved as shown by po-larization measurement. In the present research, the optimal amount of Y2O3 was 10-20 mg/L, and the optimal phosphating time was 600 s.

  5. Using AlN-Coated Heat Sink to Improve the Heat Dissipation of LED Packages

    Directory of Open Access Journals (Sweden)

    Jean Ming-Der

    2016-01-01

    Full Text Available This study optimizes aluminum nitride (AlN ceramics, in order to enhance the thermal performance of light-emitting diode (LED packages. AlN coatings are grown on copper/ aluminum substrates as a heat interface material, using an electrostatic spraying process. The effect of the deposition parameters on the coatings is determined. The thermal performance of AlN coated Cu/Al substrates is evaluated in terms of the heat dissipated and compared by measuring the LED case temperature. The structure and properties of the coating are also examined a scanning electron microscopy (SEM. In sum, the thermal performance of the LED is increased and good heat resistance characteristics are obtained. The results show that using AlN ceramic coating on a copper/aluminum substrate increases the thermal performance.

  6. Wettability of Aluminum on Alumina

    Science.gov (United States)

    Bao, Sarina; Tang, Kai; Kvithyld, Anne; Tangstad, Merete; Engh, Thorvald Abel

    2011-12-01

    The wettability of molten aluminum on solid alumina substrate has been investigated by the sessile drop technique in a 10-8 bar vacuum or under argon atmosphere in the temperature range from 1273 K to 1673 K (1000 °C to 1400 °C). It is shown that the reduction of oxide skin on molten aluminum is slow under normal pressures even with ultralow oxygen potential, but it is enhanced in high vacuum. To describe the wetting behavior of the Al-Al2O3 system at lower temperatures, a semiempirical calculation was employed. The calculated contact angle at 973 K (700 °C) is approximately 97 deg, which indicates that aluminum does not wet alumina at aluminum casting temperatures. Thus, a priming height is required for aluminum to infiltrate a filter. Wetting in the Al-Al2O3 system increases with temperature.

  7. Holocene geologic slip rate for the Banning strand of the southern San Andreas Fault, southern California

    Science.gov (United States)

    Gold, Peter O.; Behr, Whitney M.; Rood, Dylan; Sharp, Warren D.; Rockwell, Thomas; Kendrick, Katherine J.; Salin, Aaron

    2015-01-01

    Northwest directed slip from the southern San Andreas Fault is transferred to the Mission Creek, Banning, and Garnet Hill fault strands in the northwestern Coachella Valley. How slip is partitioned between these three faults is critical to southern California seismic hazard estimates but is poorly understood. In this paper, we report the first slip rate measured for the Banning fault strand. We constrain the depositional age of an alluvial fan offset 25 ± 5 m from its source by the Banning strand to between 5.1 ± 0.4 ka (95% confidence interval (CI)) and 6.4 + 3.7/−2.1 ka (95% CI) using U-series dating of pedogenic carbonate clast coatings and 10Be cosmogenic nuclide exposure dating of surface clasts. We calculate a Holocene geologic slip rate for the Banning strand of 3.9 + 2.3/−1.6 mm/yr (median, 95% CI) to 4.9 + 1.0/−0.9 mm/yr (median, 95% CI). This rate represents only 25–35% of the total slip accommodated by this section of the southern San Andreas Fault, suggesting a model in which slip is less concentrated on the Banning strand than previously thought. In rejecting the possibility that the Banning strand is the dominant structure, our results highlight an even greater need for slip rate and paleoseismic measurements along faults in the northwestern Coachella Valley in order to test the validity of current earthquake hazard models. In addition, our comparison of ages measured with U-series and 10Be exposure dating demonstrates the importance of using multiple geochronometers when estimating the depositional age of alluvial landforms.

  8. The corrosion protection of aluminum by various anodizing treatments

    Science.gov (United States)

    Danford, Merlin D.

    1989-01-01

    Corrosion protection to 6061-T6 aluminum, afforded by both teflon-impregnated anodized coats (Polylube and Tufram) and hard-anodized coats (water sealed and dichromate sealed), was studied at both pH 5.5 and pH 9.5, with an exposure period of 28 days in 3.5 percent NaCl solution (25 C) for each specimen. In general, corrosion protection for all specimens was better at pH 9.5 than at pH 5.5. Protection by a Tufram coat proved superior to that afforded by Polylube at each pH, with corrosion protection by the hard-anodized, water-sealed coat at pH 9.5 providing the best protection. Electrochemical work in each case was corroborated by microscopic examination of the coats after exposure. Corrosion protection by Tufram at pH 9.5 was most comparable to that of the hard-anodized samples, although pitting and some cracking of the coat did occur.

  9. Electrochemical formation of a composite polymer-aluminum oxide film

    Science.gov (United States)

    Runge-Marchese, Jude Mary

    1997-10-01

    The formation of polymer films through electrochemical techniques utilizing electrolytes which include conductive polymer is of great interest to the coatings and electronics industries as a means for creating electrically conductive and corrosion resistant finishes. One of these polymers, polyamino-benzene (polyaniline), has been studied for this purpose for over ten years. This material undergoes an insulator-to-metal transition upon doping with protonic acids in an acid/base type reaction. Review of prior studies dealing with polyaniline and working knowledge of aluminum anodization has led to the development of a unique process whereby composite polymer-aluminum oxide films are formed. The basis for the process is a modification of the anodizing electrolyte which results in the codeposition of polyaniline during aluminum anodization. A second process, which incorporates electrochemical sealing of the anodic layer with polyaniline was also developed. The formation of these composite films is documented through experimental processing, and characterized by way of scientific analysis and engineering tests. Analysis results revealed the formation of unique dual phase anodic films with fine microstructures which exhibited full intrusion of the columnar aluminum oxide structure with polyaniline, indicating the polymer was deposited as the metal oxidation proceeded. An aromatic amine derivative of polyaniline with aluminum sulfate was determined to be the reaction product within the aluminum oxide phase of the codeposited films. Scientific characterization determined the codeposition process yields completely chemically and metallurgically bound composite films. Engineering studies determined the films, obtained through a single step, exhibited superior wear and corrosion resistance to conventionally anodized and sealed films processed through two steps, demonstrating the increased manufacturing process efficiency that can be realized with the modification of the

  10. Influence of Nano-Al Concentrates on the Corrosion Resistance of Epoxy Coatings

    Institute of Scientific and Technical Information of China (English)

    Yongchun Liang; Fu-Chun Liu; Ming Nie; Shuyan Zhao; Jiedong Lin; En-Hou Han

    2013-01-01

    A two-stage process was used to produce nano-composite epoxy coatings.The first step involved preparing nano-Al concentrates with high concentration and low viscosity,and the second step produced nanocomposite epoxy coatings by mixing the nano-Al concentrates and epoxy resin.Later,the coating was examined with immersion and salt spray tests.The coatings were characterized by electrochemical impedance spectroscopy (EIS),scanning electron microscopy (SEM) and X-ray photoelectron spectroscopy (XPS).The results showed that the 5% nano-Al significantly improves the corrosion resistance of the coatings.There are two effects of nano-Al on the coating.Nano-Al is corroded initially to protect the substrate from corrosion,and then the aluminum oxide and aluminum hydroxide were produced after corrosion of nano-Al,which hindered the transmission of corrosion fluid into the coatings.

  11. Aluminum, the genetic apparatus of the human CNS and Alzheimer's disease (AD).

    Science.gov (United States)

    Pogue, A I; Lukiw, W J

    2016-06-01

    The genomes of eukaryotes orchestrate their expression to ensure an effective, homeostatic and functional gene signaling program, and this includes fundamentally altered patterns of transcription during aging, development, differentiation and disease. These actions constitute an extremely complex and intricate process as genetic operations such as transcription involve the very rapid translocation and polymerization of ribonucleotides using RNA polymerases, accessory transcription protein complexes and other interrelated chromatin proteins and genetic factors. As both free ribonucleotides and polymerized single-stranded RNA chains, ribonucleotides are highly charged with phosphate, and this genetic system is extremely vulnerable to disruption by a large number of electrostatic forces, and primarily by cationic metals such as aluminum. Aluminum has been shown by independent researchers to be particularly genotoxic to the genetic apparatus, and it has become reasonably clear that aluminum disturbs genetic signaling programs in the CNS that bear a surprising resemblance to those observed in Alzheimer's disease (AD) brain. This paper will focus on a discussion of two molecular-genetic aspects of aluminum genotoxicity: (1) the observation that micro-RNA (miRNA)-mediated global gene expression patterns in aluminum-treated transgenic animal models of AD (Tg-AD) strongly resemble those found in AD; and (2) the concept of "human biochemical individuality" and the hypothesis that individuals with certain gene expression patterns may be especially sensitive and perhaps predisposed to aluminum genotoxicity.

  12. Accelerated corrosion test and corrosion failure distribution model of aircraft structural aluminum alloy

    Institute of Scientific and Technical Information of China (English)

    LIU Wen-lin; MU Zhi-tao; JIN Ping

    2006-01-01

    Based on corrosion damage data of 10 years for a type of aircraft aluminum alloy, the statistical analysis was conducted by Gumbel, Normal and two parameters Weibull distribution function. The results show that aluminum alloy structural member has the corrosion history of pitting corrosion-intergranular corrosion-exfoliation corrosion, and the maximum corrosion depth is in conformity to normal distribution. The accelerated corrosion test was carried out with the complied equivalent airport accelerated environment spectrum. The corrosion damage failure modes of aluminum alloy structural member indicate that the period of validity of the former protective coating is about 2.5 to 3 years, and that of the novel protective coating is about 4.0 to 4.5 years. The corrosion kinetics law of aluminum spar flange was established by fitting corrosion damage test data. The law indicates two apparent corrosion stages of high strength aluminum alloy section material: pitting corrosion and intergranular corrosion/exfoliation corrosion.The test results agree with the statistical fit result of corrosion data collected from corrosion member in service. The fractional error is 5.8% at the same calendar year. The accelerated corrosion test validates the corrosion kinetics law of aircraft aluminum alloy in service.

  13. Hualu Aluminum Will Construct Large Coal-Power-Aluminum Aluminum Processing Industrial Chain

    Institute of Scientific and Technical Information of China (English)

    2015-01-01

    The reporter learned from relevant departments of Baiyin City that in order to further push forward industrial upgrading,fulfill expansion and consolidation of the enterprise,Gansu Hualu Aluminum Co.,Ltd(Hualu Aluminum)will implement Out-Of-City-Into-Park project,

  14. Real-time solution measurement of RAD51- and RecA-mediated strand assimilation without background annealing.

    Science.gov (United States)

    Budke, Brian; Chan, Yuen-Ling; Bishop, Douglas K; Connell, Philip P

    2013-07-01

    RAD51 is the central strand exchange recombinase in somatic homologous recombination, providing genomic stability and promoting resistance to DNA damage. An important tool for mechanistic studies of RAD51 is the D-loop or strand assimilation assay, which measures the ability of RAD51-coated single-stranded DNA (ssDNA) to search for, invade and exchange ssDNA strands with a homologous duplex DNA target. As cancer cells generally overexpress RAD51, the D-loop assay has also emerged as an important tool in oncologic drug design programs for targeting RAD51. Previous studies have adapted the traditional gel-based D-loop assay by using fluorescence-based substrates, which in principle allow for use in high-throughput screening platforms. However, these existing D-loop methods depend on linear oligonucleotide DNA duplex targets, and these substrates enable recombinase-independent ssDNA annealing that can obscure the recombinase-dependent strand assimilation signal. This compelled us to fundamentally re-design this assay, using a fluorescent target substrate that consists of a covalently closed linear double-hairpin dsDNA. This new microplate-based method represents a fast, inexpensive and non-radioactive alternative to existing D-loop assays. It provides accurate kinetic analysis of strand assimilation in high-throughput and performs well with human RAD51 and Escherichia coli RecA protein. This advance will aid in both mechanistic studies of homologous recombination and drug screening programs.

  15. The archaic chaperone-usher pathways may depend on donor strand exchange for intersubunit interactions.

    Science.gov (United States)

    Wu, Miaomiao; Xu, Shihui; Zhu, Wei; Mao, Xiaohua

    2014-10-01

    Subunit-subunit interactions of the classical and alternate chaperone-usher (CU) systems have been shown to proceed through a donor strand exchange (DSE) mechanism. However, it is not known whether DSE is required for intersubunit interactions in the archaic CU system. We have previously shown that the Myxococcus xanthus Mcu system, a member of the archaic CU family that functions in spore coat formation, is likely to use the principle of donor strand complementation to medicate chaperone-subunit interactions analogous to the classical CU pathway. Here we describe the results of studies on Mcu subunit-subunit interactions. We constructed a series of N-terminal-deleted, single amino acid-mutated and donor strand-complemented Mcu subunits, and characterized their abilities to participate in subunit-subunit interactions. It appears that certain residues in both the N and C termini of McuA, a subunit of the Mcu system, play a critical role in intersubunit interactions and these interactions may involve the general principle of DSE of the classical and alternate CU systems. In addition, the specificity of the M. xanthus CU system for Mcu subunits over other spore coat proteins is demonstrated.

  16. Microstructures and Key Properties of Mechanically Deposited Zn-Al Coatings

    Institute of Scientific and Technical Information of China (English)

    WANG Shengmin; HE Mingyi; ZHAO Xiaojun; PENG Zenghua; LIU Li

    2009-01-01

    Zn-Al coatings can provide protection to exposed steel parts in most environments. For this reason, the investigation of Zn-Al coatings become very popular in recent years. In order to study the microstructures and properties of mechanically deposited Zn-Al coating, zinc powders and aluminum powders were used to deposit Zn-Al coating by mechanical plating. The microstructures, phase constitutes and compositions of the coating were observed and analyzed with optical microscopy (OM), scanning electron microscopy(SEM), X-ray diffraction(XRD) and X-ray energy-dispersive spectroscopy(EDS). The results of observation show that the coating consists of almost spherically shaped zinc particles point contacting with each other; the coatings are composed of zinc particles, aluminum particles, interstice, and tin; extra fine zinc powders and some smaller interspersed inclusions are positioned in the interstices. Porosity and thickness of the coating were tested by ferroxyl test and magnetic method. The corrosion resistance of coatings was studied by neutral salt spraying test(NSS) , immersion test and electrochemical polarization. It is found that the thickness of the coating dose lacks uniformity, with an uneven thickness distribution and an average variation of approximately 2-5μm; the coating can afford cathodic protection to the steel substrate; the corrosion resistance of Zn-Al coatings is better than that of the mechanically plated zinc coatings with same thickness. These conclusions can be applied to improve anti-corrosion performance by mechanically deposit Zn-Al coatings.

  17. Removal Of Optical Coatings Without Polishing

    Science.gov (United States)

    Gourley, Helen

    1980-11-01

    A process for removing antireflection, mirror and polarizer coatings has been developed at ILC, based on work begun by LLL (Applied Optics Vol. 17, No. 12, 15 June 1978 - "Notes on Optical Coating Removal", N.J. Brown). Because of the danger (personnel hazard) involved in the hydrofluoric acid process, we employed an ammonium bifluoride solution, combined with various polishing components. The substrates, generally BK7, are fairly soft and also sensitive to chemical action. Therefore we have limited our polishing materials to aluminum oxide powder graded at 0.1 pm or smaller. For some coatings, no polishing material is used, as the ammonium bifluoride solution is adequate to remove the coating. The resulting clean surface is washed and neutralized, and is then ready for recoating.

  18. Field emission from open ended aluminum nitride nanotubes

    Science.gov (United States)

    Tondare, V. N.; Balasubramanian, C.; Shende, S. V.; Joag, D. S.; Godbole, V. P.; Bhoraskar, S. V.; Bhadbhade, M.

    2002-06-01

    This letter reports the field emission measurements from the nanotubes of aluminum nitride which were synthesized by gas phase condensation using the solid-vapor equilibria. A dc arc plasma reactor was used for producing the vapors of aluminum in a reactive nitrogen atmosphere. Nanoparticles and nanotubes of aluminum nitride were first characterized by transmission electron microscope and tube dimensions were found to be varying from 30 to 200 nm in diameter and 500 to 700 nm in length. These tubes were mixed with nanoparticles of size range between 5 and 200 nm in diameter. Tungsten tips coated with these nanoparticles and tubes were used as a field emitter. The field emission patterns display very interesting features consisting of sharp rings which were often found to change their shapes. The patterns are attributed to the open ended nanotubes of aluminum nitride. A few dot patterns corresponding to the nanoparticles were also seen to occur. The Fowler-Nordheim plots were seen to be nonlinear in nature, which reflects the semi-insulating behavior of the emitter. The field enhancement factor is estimated to be 34 500 indicating that the field enhancement due to the nanometric size of the emitter is an important cause for the observed emission.

  19. Spray Rolling Aluminum Strip

    Energy Technology Data Exchange (ETDEWEB)

    Lavernia, E.J.; Delplanque, J-P; McHugh, K.M.

    2006-05-10

    Spray forming is a competitive low-cost alternative to ingot metallurgy for manufacturing ferrous and non-ferrous alloy shapes. It produces materials with a reduced number of processing steps, while maintaining materials properties, with the possibility of near-net-shape manufacturing. However, there are several hurdles to large-scale commercial adoption of spray forming: 1) ensuring strip is consistently flat, 2) eliminating porosity, particularly at the deposit/substrate interface, and 3) improving material yield. Through this program, a new strip/sheet casting process, termed spray rolling, has been developed, which is an innovative manufacturing technique to produce aluminum net-shape products. Spray rolling combines the benefits of twin-roll casting and conventional spray forming, showing a promising potential to overcome the above hurdles associated with spray forming. Spray rolling requires less energy and generates less scrap than conventional processes and, consequently, enables the development of materials with lower environmental impacts in both processing and final products. Spray Rolling was developed as a collaborative project between the University of California-Davis, the Colorado School of Mines, the Idaho National Engineering and Environmental Laboratory, and an industry team. The following objectives of this project were achieved: (1) Demonstration of the feasibility of the spray rolling process at the bench-scale level and evaluation of the materials properties of spray rolled aluminum strip alloys; and (2) Demonstration of 2X scalability of the process and documentation of technical hurdles to further scale up and initiate technology transfer to industry for eventual commercialization of the process.

  20. Subsurface Aluminum Nitride Formation in Iron-Aluminum Alloys

    Science.gov (United States)

    Bott, June H.

    Transformation-induced plasticity (TRIP) steels containing higher amounts of aluminum than conventional steels are ideal for structural automotive parts due to their mechanical properties. However, the aluminum tends to react with any processing environment at high temperatures and therefore presents significant challenges during manufacturing. One such challenge occurs during secondary cooling, reheating, and hot-rolling and is caused by a reaction with nitrogen-rich atmospheres wherein subsurface aluminum nitride forms in addition to internal and external oxides. The nitrides are detrimental to mechanical properties and cause surface cracks. It is important to understand how these nitrides and oxides form and their consequences for the quality of steel products. This study looks at model iron-aluminum (up to 8 wt.% aluminum) alloys and uses confocal laser scanning microscopy, x-ray diffraction, scanning electron microscopy with energy dispersive x-ray spectrometry, and transmission electron microscopy to study the effect of various conditions on the growth and development of these precipitates in a subsurface oxygen-depleted region. By using model alloys and controlling the experimental atmosphere, this study is able to understand some of the more fundamental materials science behind aluminum nitride formation in aluminum-rich iron alloys and the relationship between internal nitride and oxide precipitation and external oxide scale morphology and composition. The iron-aluminum alloys were heated in N2 atmospheres containing oxygen impurities. It was found that nitrides formed when bulk aluminum content was below 8 wt.% when oxygen was sufficiently depleted due to the internal oxidation. In the samples containing 1 wt.% aluminum, the depth of the internal oxide and nitride zones were in agreement with a diffusion-based model. Increasing aluminum content to 3 and 5 wt% had the effects of modifying the surface-oxide scale composition and increasing its continuity

  1. Double-Stranded Peptide Nucleic Acids

    DEFF Research Database (Denmark)

    2001-01-01

    A novel class of compounds, known as peptide nucleic acids, form double-stranded structures with one another and with ssDNA. The peptide nucleic acids generally comprise ligands such as naturally occurring DNA bases attached to a peptide backbone through a suitable linker....

  2. SAKAMATA : A tool to avoid whale strandings

    NARCIS (Netherlands)

    Benders, F.P.A.; Beerens, S.P.; Verboom, W.C.

    2002-01-01

    World-wide a concern exists about the influence of man-made noise on marine life, and particularly of high power sonar. Most concern lies with marine mammals that use acoustics for hunting, communication and/or navigation. This concern is fed by recent strandings of whales that could be related to m

  3. SAKAMATA : A tool to avoid whale strandings

    NARCIS (Netherlands)

    Benders, F.P.A.; Beerens, S.P.; Verboom, W.C.

    2004-01-01

    World-wide a concern exists about the influence of man-made noise on marine life, and particularly of high power sonar. Most concern lies with marine mammals that use acoustics for hunting, communication and/or navigation. This concern is fed by recent strandings of whales that could be related to m

  4. Corrosion Resistant Coatings for High Temperature Applications

    Energy Technology Data Exchange (ETDEWEB)

    Besman, T.M.; Cooley, K.M.; Haynes, J.A.; Lee, W.Y.; Vaubert, V.M.

    1998-12-01

    Efforts to increase efficiency of energy conversion devices have required their operation at ever higher temperatures. This will force the substitution of higher-temperature structural ceramics for lower temperature materials, largely metals. Yet, many of these ceramics will require protection from high temperature corrosion caused by combustion gases, atmospheric contaminants, or the operating medium. This paper discusses examples of the initial development of such coatings and materials for potential application in combustion, aluminum smelting, and other harsh environments.

  5. Characterization and Tribological Properties of Hard Anodized and Micro Arc Oxidized 5754 Quality Aluminum Alloy

    Directory of Open Access Journals (Sweden)

    M. Ovundur

    2015-03-01

    Full Text Available This study was initiated to compare the tribological performances of a 5754 quality aluminum alloy after hard anodic oxidation and micro arc oxidation processes. The structural analyses of the coatings were performed using XRD and SEM techniques. The hardness of the coatings was determined using a Vickers micro-indentation tester. Tribological performances of the hard anodized and micro arc oxidized samples were compared on a reciprocating wear tester under dry sliding conditions. The dry sliding wear tests showed that the wear resistance of the oxide coating generated by micro arc oxidation is remarkably higher than that of the hard anodized alloy.

  6. Advanced Antireflection Coatings for High-Performance Solar Energy Applications

    Science.gov (United States)

    Pan, Noren

    2015-01-01

    Phase II objectives: Develop and refine antireflection coatings incorporating lanthanum titanate as an intermediate refractive index material; Investigate wet/dry thermal oxidation of aluminum containing semiconductor compounds as a means of forming a more transparent window layer with equal or better optical properties than its unoxidized form; Develop a fabrication process that allows integration of the oxidized window layer and maintains the necessary electrical properties for contacting the solar cell; Conduct an experimental demonstration of the best candidates for improved antireflection coatings.

  7. Cryogenic Far-IR Laser Absorptivity Measurements of the Herschel Space Observatory Telescope Mirror Coatings

    NARCIS (Netherlands)

    J. Fischer; T.O. Klaassen; J.W. Hovenier; G. Jakob; A. Poglitsch; O. Sternberg

    2004-01-01

    Far-infrared laser calorimetry was used to measure the absorptivity, and thus the emissivity, of aluminum-coated silicon carbide mirror samples produced during the coating qualification run of the Herschel Space Observatory telescope to be launched by the European Space Agency in 2007. The samples w

  8. Influence Of Carboxymethyl Cellulose For The Transport Of Titanium Dioxide Nanoparticles In Clean Silica And Mineral-Coated Sands

    Science.gov (United States)

    The transport properties of titanium dioxide (anatase polymorph) nanoparticles encapsulated by carboxymethyl cellulose (CMC) were evaluated as a function of changes in the solute chemical properties in clean quartz, amorphous aluminum and iron hydroxide-coated sands. While prist...

  9. Effects of Metal Ions on the Aluminum Electrodeposition from Ionic Liquids

    Science.gov (United States)

    Caporali, Stefano; Martinuzzi, Stefano M.; Von Czarnecki, Peter; Schubert, Thomas J. S.; Bardi, Ugo

    2017-01-01

    In this study, we report on the effects of three common transition metal ions, i.e., Ni2+, Cu2+ and Fe3+ on the electrodeposition of aluminum from a chloroaluminate ionic liquid, evaluated by means of electrochemical and morphological investigation. Aiming at the determination of the morphological and chemical effects on the aluminum coatings, variable amounts of ions were introduced into the electroplating bath. Thick (about 20 μm) Al coatings were obtained by direct deposition (galvanostatic, 10 mA cm2, 2 h) on brass or carbon steel substrates (10 mm diameter disks), and their morphology was examined via rugosimetry, optical and electron microscopy. The chemical composition of the deposits was provided by EDX analysis. Nickel and iron resulted to have only moderate effects on the coatings properties, but copper affected the process even in tiny amounts being detected in the deposits for bath content as low as 10 ppm.

  10. Molecular dynamics study on core-shell structure stability of aluminum encapsulated by nano-carbon materials

    Science.gov (United States)

    Yi, Qingwen; Xu, Jingcheng; Liu, Yi; Zhai, Dong; Zhou, Kai; Pan, Deng

    2017-02-01

    A ReaxFF reactive forcefield for aluminum-carbon composite system has been developed to investigate structural stability and thermal decomposition mechanism of nano-carbon materials coating aluminum particles. Research results indicated the Al@C particles were structurally stable in a broad temperature range from room temperature up to 2735 K. In particular, the broken carbon cage self-healed to reconstruct a more stable Al@C core-shell structure after Al atoms sequentially departing from carbon cage during thermal decomposition, proffering an effective protection for aluminum surface-activeness.

  11. 核心网用层绞式光缆(1-3)%Core networks layer-stranded fiber optical cable

    Institute of Scientific and Technical Information of China (English)

    湖北凯乐科技股份有限公司

    2008-01-01

    @@ 典型产品GYTA TlYpical product:GYTA 产品介绍:Product introduction: 金属加强构件、松套层绞填充式、铝-聚乙烯粘结护套通信用室外光缆Outdoor optical cables for communication purpose with metal-reinforced components,filling mode by loose tube layer stranded,and laminated aluminum polyolefin sheath.

  12. Southeast Region Level A Marine Mammal Stranding Data

    Data.gov (United States)

    National Oceanic and Atmospheric Administration, Department of Commerce — Data on marine mammal strandings are collected by the Southeast Marine Mammal Stranding Network. Basic data on the location, species identification, animal...

  13. Targeting of single stranded oligonucleotides through metal-induced cyclization of short complementary strands : Targeting of single stranded oligonucleotides

    OpenAIRE

    Freville, Fabrice; Richard, Tristan; Bathany, Katell; Moreau, Serge

    2006-01-01

    International audience; A new strategy to cyclize a short synthetic oligonucleotide on a DNA or a RNA target strand is described. This one relies on a metal-mediated cyclization of short synthetic oligonucleotides conjugated with two chelating 2,2':6',2”-terpyridine moieties at their 3' and 5' ends. Cyclization following metal addition (Zn2+, Fe2+) was demonstrated using UV monitored thermal denaturation experiments, mass spectrometry analysis and gel shift assays. NMR experiments were used t...

  14. Wear resistance analysis of the aluminum 7075 alloy and the nanostructured aluminum 7075 - silver nanoparticles composites

    Directory of Open Access Journals (Sweden)

    Estrada-Ruiz R.H.

    2016-01-01

    Full Text Available Nanostructured composites of the aluminum 7075 alloy and carbon-coated silver nanoparticles were synthetized by the mechanical milling technique using a high-energy mill SPEX 8000M; the powders generated were compacted, sintered and hot-extruded to produce 1 cm-diameter bars. The composites were then subjected to a wear test using a pin-on-disc device to validate the hypothesis that second phase-ductile nanometric particles homogenously distributed throughout the metalmatrix improve the wear resistance of the material. It was found that silver nanoparticles prevent the wear of the material by acting as an obstacle to dislocations movement during the plastic deformation of the contact surface, as well as a solid lubricant when these are separated from the metal-matrix.

  15. Invisible Display in Aluminum

    DEFF Research Database (Denmark)

    Prichystal, Jan Phuklin; Hansen, Hans Nørgaard; Bladt, Henrik Henriksen

    2005-01-01

    Bang & Olufsen a/s has been working with ideas for invisible integration of displays in metal surfaces. Invisible integration of information displays traditionally has been possible by placing displays behind transparent or semitransparent materials such as plastic or glass. The wish for an integ...... be obtained by shining light from the backside of the workpiece. When there is no light from the backside, the front surface seems totally untouched. This was achieved by laser ablation with ultra-short pulses.......Bang & Olufsen a/s has been working with ideas for invisible integration of displays in metal surfaces. Invisible integration of information displays traditionally has been possible by placing displays behind transparent or semitransparent materials such as plastic or glass. The wish...... for an integrated display in a metal surface is often ruled by design and functionality of a product. The integration of displays in metal surfaces requires metal removal in order to clear the area of the display to some extent. The idea behind an invisible display in Aluminum concerns the processing of a metal...

  16. Novel Nanocrystalline Intermetallic Coatings for Metal Alloys in Coal-fired Environments

    Energy Technology Data Exchange (ETDEWEB)

    Z. Zak Fang; H. Y. Sohn

    2009-08-31

    Intermetallic coatings (iron aluminide and nickel aluminide) were prepared by a novel reaction process. In the process, the aluminide coating is formed by an in-situ reaction between the aluminum powder fed through a plasma transferred arc (PTA) torch and the metal substrate (steel or Ni-base alloy). Subjected to the high temperature within an argon plasma zone, aluminum powder and the surface of the substrate melt and react to form the aluminide coatings. The prepared coatings were found to be aluminide phases that are porosity-free and metallurgically bonded to the substrate. The coatings also exhibit excellent high-temperature corrosion resistance under the conditions which simulate the steam-side and fire-side environments in coal-fired boilers. It is expected that the principle demonstrated in this process can be applied to the preparation of other intermetallic and alloy coatings.

  17. Characterization of Environmental Stability of Pulsed Laser Deposited Oxide Ceramic Coatings

    Energy Technology Data Exchange (ETDEWEB)

    ADAMS, THADM

    2004-03-02

    A systematic investigation of candidate hydrogen permeation materials applied to a substrate using Pulsed Laser Deposition has been performed. The investigation focused on application of leading permeation-resistant materials types (oxide, carbides, and metals) on a stainless steel substrate. and evaluation of the stability of the applied coatings. Type 304L stainless steel substrates were coated with aluminum oxide, chromium oxide, and aluminum. Characterization of the coating-substrate system adhesion was performed using scratch adhesion testing and microindentation. Coating stability and environmental susceptibility were evaluated for two conditions-air at 350 degrees Celsius and Ar-H2 at 350 degrees Celsius for up to 100 hours. Results from this study have shown the pulsed laser deposition process to be an extremely versatile technology that is capable of producing a sound coating/substrate system for a wide variety of coating materials.

  18. Titanium-zirconium-phosphonate hybrid film on 6061 aluminum alloy

    Institute of Scientific and Technical Information of China (English)

    Shuanghong WANG; Lei WANG; Changsheng LIU

    2011-01-01

    Three titanium-zirconium-phosphonate hybrid films were formed on AA6061 aluminum alloy by immersing in fluorotitanic acid and fluorozirconic acid based solution containing different phosphonic acids for protective coatings of aluminium alloy. The corrosion resistance of three hybrid films as the substitute for chromate film were evaluated and compared. The neutral salt spray test was explored,the immersion test was conducted and electrochemical test was also executed. The hybrid films exhibited well-pleasing corrosion resistance and adhesion to epoxy resin paints. It was found out that the hybrid films could efficiently be a substitute for chromate based primer over aluminium alloy.

  19. Recycling light metals: Optimal thermal de-coating

    NARCIS (Netherlands)

    Kvithyld, A.; Meskers, C.E.M.; Gaal, S.; Reuter, M.

    2008-01-01

    Thermal de-coating of painted and lacquered scrap is one of the new innovations developed for aluminum recycling. If implemented in all recycling and optimized as suggested in this article, recovery would be improved with considerable economic impact. Generally, contaminated scrap is difficult to re

  20. Hot corrosion evaluation of aluminide coated superalloys in support of an ASTM Round Robin program

    Science.gov (United States)

    Santoro, G.

    1975-01-01

    Commercial aluminized coatings on substrates were hot corroded at 900 C in a 0.3 Mach burner rig with 5 ppm synthetic sea salt and at two cycling frequencies. Extensive post-exposure examinations were conducted on the corroded specimens such as metallography, X-ray diffraction, scanning electron microscopy, microprobe raster scans, and spectrographic analyses. Thermodynamic calculations were made of the equilibrium burner flame composition and the calculations were compared to the experimental findings. It was found that localized spalling of the coatings preceded coating failure. It is suggested that the spalling of the coatings is due to the formation of localized stresses caused by the depletion of chromium and aluminum in the coating or the enrichment of the coating with sulfur. For the materials and test conditions investigated, it was found that coating life is dependent only upon the initial coating thickness and not on the type of aluminized coating, the substrate, or the cycle frequency.

  1. Anti-friction Coating for Drilling of Green Austempered Ductile Iron (ADI) grade

    Science.gov (United States)

    Meena, A.; El Mansori, M.; Ghidossi, P.; Mkaddem, A.

    2011-05-01

    In this paper the anti-friction performance of two types of coating, post-coated coating and PVD-TiAlN coating were investigated when drilling green austempered ductile iron (ADI) grade. The green ADI grade is produced by a new processing technology known as continuous casting-heat treatment process. The effect of coatings on tool wear and surface finish of the holes when drilling using coolant were reported. Results showed that the tool with post-coated coating has higher anti-friction properties as compared to PVD-TiAlN coating in terms of tool wear and surface roughness. Results also showed that there is a formation of preventive aluminum oxide layer during machining for both types of coating.

  2. Analog Computation by DNA Strand Displacement Circuits.

    Science.gov (United States)

    Song, Tianqi; Garg, Sudhanshu; Mokhtar, Reem; Bui, Hieu; Reif, John

    2016-08-19

    DNA circuits have been widely used to develop biological computing devices because of their high programmability and versatility. Here, we propose an architecture for the systematic construction of DNA circuits for analog computation based on DNA strand displacement. The elementary gates in our architecture include addition, subtraction, and multiplication gates. The input and output of these gates are analog, which means that they are directly represented by the concentrations of the input and output DNA strands, respectively, without requiring a threshold for converting to Boolean signals. We provide detailed domain designs and kinetic simulations of the gates to demonstrate their expected performance. On the basis of these gates, we describe how DNA circuits to compute polynomial functions of inputs can be built. Using Taylor Series and Newton Iteration methods, functions beyond the scope of polynomials can also be computed by DNA circuits built upon our architecture.

  3. Study of Composite Hardcoat Anodizing of Aluminum Alloy 6063 and Its Friction Behaviors

    Institute of Scientific and Technical Information of China (English)

    LIU Shi-yong; ZHANG Hui-chen; GAO Xue-min; LIU Wei; SHI Ya-qin

    2004-01-01

    A composite hard-anodized coating containing micro PTFE (polytetrafluoroethylene) particles on aluminum alloy 6063 was produced by adding micro PTFE particles into the traditional hardcoat anodizing solution. The size of the PTFE particles is around 2 μ m in diameter and the content of the PTFE particles in the composite coating is within 2%-3% by area percentage. Thickness of the composite coating can reach up to 70 μ m after one hour's anodizing. Surface hardness of the composite coating is between 400-480 HV0.1. The average friction coefficient of the composite coating against steel under dry friction test is 0.11, which is 17% lower than that obtained by traditional hardcoat anodizing.

  4. Study of Composite Hardcoat Anodizing of Aluminum Alloy 6063 and Its Friction Behaviors

    Institute of Scientific and Technical Information of China (English)

    LIUShi-yong; ZHANGHui-chen; GAOXue-min; LIUWei; SHIYa-qin

    2004-01-01

    A composite hard-anodized coating containing micro PTFE (polytetrafluoroethylene) particles on aluminum alloy 6063 was produced by adding micro PTFE particles into the traditional hardcoat anodizing solution. The size of the PTFE particles is around 2μm in diameter and the content of the PTFE particles in the composite coating is within 2%-3% by area percentage. Thickness of the composite coating cart reach up to 70μm after one hour's anodizing. Surface hardness of the composite coating is between 4(RI-480 HV0.1, The average friction coefficient of the composite coating against steel under dry friction tost is 0.11, which is 17% lower than that obtained by traditional hardcoat anodizing.

  5. Gas evolution behavior of aluminum in mortar

    Energy Technology Data Exchange (ETDEWEB)

    Hashizume, Shuji; Matsumoto, Junko; Banba, Tsunetaka [Japan Atomic Energy Research Inst., Tokai, Ibaraki (Japan). Tokai Research Establishment

    1996-10-01

    As a part of study of leaching behavior for solidified dry low level radioactive waste, gas evolution behavior of aluminum in mortar was investigated, and a plan of our research was proposed. The effect of pH on corrosion rate of aluminum, corrosion product, time dependency of corrosion rate of aluminum in mortar, change of corrosion mechanism, the effects of Na, Ca and Cl ions on corrosion rate of aluminum in mortar and corrosion behavior of aluminum when aluminum was used as sacrificed anode in reinforced concrete were previously clarified. Study of the effects of environmental factors such as pH, kind of ions and temperature on gas evolution behavior of aluminum and the effect of aluminum/carbon steel surface ratio no gas evolution behavior of aluminum were planed. (author). 75 refs.

  6. Low-aluminum content iron-aluminum alloys

    Energy Technology Data Exchange (ETDEWEB)

    Sikka, V.K.; Goodwin, G.M.; Alexander, D.J. [and others

    1995-06-01

    The low-aluminum-content iron-aluminum program deals with the development of a Fe-Al alloy with aluminum content such as a produce the minimum environmental effect at room temperature. The FAPY is an Fe-16 at. % Al-based alloy developed at the Oak Ridge National Laboratory as the highest aluminum-containing alloy with essentially no environmental effect. The chemical composition for FAPY in weight percent is: aluminum = 8.46, chromium = 5.50, zirconium = 0.20, carbon = 0.03, molybdenum = 2.00, yttrium = 0.10 and iron = 83.71. The ignots of the alloy can be hot worked by extrusion, forging, and rolling processes. The hot-worked cast structure can be cold worked with intermediate anneals at 800{degrees}C. Typical room-temperature ductility of the fine-grained wrought structure is 20 to 25% for this alloy. In contrast to the wrought structure, the cast ductility at room temperature is approximately 1% with a transition temperature of approximately 100 to 150{degrees}C, above which ductility values exceed 20%. The alloy has been melted and processed into bar, sheet, and foil. The alloy has also been cast into slabs, step-blocks of varying thicknesses, and shapes. The purpose of this section is to describe the welding response of cast slabs of three different thicknesses of FAPY alloy. Tensile, creep, and Charpy-impact data of the welded plates are also presented.

  7. Protective Coatings

    Science.gov (United States)

    1980-01-01

    General Magnaplate Corporation's pharmaceutical machine is used in the industry for high speed pressing of pills and capsules. Machine is automatic system for molding glycerine suppositories. These machines are typical of many types of drug production and packaging equipment whose metal parts are treated with space spinoff coatings that promote general machine efficiency and contribute to compliance with stringent federal sanitation codes for pharmaceutical manufacture. Collectively known as "synergistic" coatings, these dry lubricants are bonded to a variety of metals to form an extremely hard slippery surface with long lasting self lubrication. The coatings offer multiple advantages; they cannot chip, peel or be rubbed off. They protect machine parts from corrosion and wear longer, lowering maintenance cost and reduce undesired heat caused by power-robbing friction.

  8. Graphene Coatings

    DEFF Research Database (Denmark)

    Stoot, Adam Carsten; Camilli, Luca; Bøggild, Peter

    2014-01-01

    Owing to its remarkable electrical and mechanical properties, graphene has been attracting tremendous interest in materials science. In particular, its chemical stability and impermeability make it a promising protective membrane. However, recent investigations reveal that single layer graphene...... cannot be used as a barrier in the long run, due to galvanic corrosion phenomena arising when oxygen or water penetrate through graphene cracks or domain boundaries. Here, we overcome this issue by using a multilayered (ML) graphene coating. Our lab- as well as industrial-scale tests demonstrate that ML...... that graphene can still be a relevant candidate for thin coatings....

  9. Oxidation resistant nanocrystalline MCrAl(Y) coatings and methods of forming such coatings

    Science.gov (United States)

    Cheruvu, Narayana S.; Wei, Ronghua

    2014-07-29

    The present disclosure relates to an oxidation resistant nanocrystalline coating and a method of forming an oxidation resistant nanocrystalline coating. An oxidation resistant coating comprising an MCrAl(Y) alloy may be deposited on a substrate, wherein M, includes iron, nickel, cobalt, or combinations thereof present greater than 50 wt % of the MCrAl(Y) alloy, chromium is present in the range of 15 wt % to 30 wt % of the MCrAl(Y) alloy, aluminum is present in the range of 6 wt % to 12 wt % of the MCrAl(Y) alloy and yttrium, is optionally present in the range of 0.1 wt % to 0.5 wt % of the MCrAl(Y) alloy. In addition, the coating may exhibit a grain size of 200 nm or less as deposited.

  10. Markers of Decompression Stress of Mass Stranded/Live Caught and Released vs. Single Stranded Marine Mammals

    Science.gov (United States)

    2014-09-30

    1 DISTRIBUTION STATEMENT A. Approved for public release; distribution is unlimited. Markers of Decompression Stress of Mass Stranded /Live...Caught and Released vs. Single Stranded Marine Mammals Michael Moore Biology Department Woods Hole Oceanographic Institution Woods Hole, MA 02543...analyze blood samples from captive, wild-caught, and stranded marine mammals in order to compare concentrations of Microparticles (MPs). If confirmed

  11. Peptide nucleic acid probe for protein affinity purification based on biotin-streptavidin interaction and peptide nucleic acid strand hybridization.

    Science.gov (United States)

    Tse, Jenny; Wang, Yuanyuan; Zengeya, Thomas; Rozners, Eriks; Tan-Wilson, Anna

    2015-02-01

    We describe a new method for protein affinity purification that capitalizes on the high affinity of streptavidin for biotin but does not require dissociation of the biotin-streptavidin complex for protein retrieval. Conventional reagents place both the selectively reacting group (the "warhead") and the biotin on the same molecule. We place the warhead and the biotin on separate molecules, each linked to a short strand of peptide nucleic acid (PNA), synthetic polymers that use the same bases as DNA but attached to a backbone that is resistant to attack by proteases and nucleases. As in DNA, PNA strands with complementary base sequences hybridize. In conditions that favor PNA duplex formation, the warhead strand (carrying the tagged protein) and the biotin strand form a complex that is held onto immobilized streptavidin. As in DNA, the PNA duplex dissociates at moderately elevated temperature; therefore, retrieval of the tagged protein is accomplished by a brief exposure to heat. Using iodoacetate as the warhead, 8-base PNA strands, biotin, and streptavidin-coated magnetic beads, we demonstrate retrieval of the cysteine protease papain. We were also able to use our iodoacetyl-PNA:PNA-biotin probe for retrieval and identification of a thiol reductase and a glutathione transferase from soybean seedling cotyledons.

  12. Thermal Cycling Assessment of Steel-Based Thermal Barrier Coatings for Al Protection

    Science.gov (United States)

    Poirier, Dominique; Lamarre, Jean-Michel; Legoux, Jean-Gabriel

    2015-01-01

    There is a strong interest from the transportation industry to achieve vehicle weight reduction through the replacement of steel components by aluminum parts. For some applications, aluminum requires protective coatings due to its limited wear and lower temperature resistance compared to steel. The objective of this study was to assess the potential of amorphous-type plasma-sprayed steel coatings and conventional arc-sprayed steel coatings as thermal barrier coatings, mainly through the evaluation of their spalling resistance under thermal cycling. The microstructures of the different coatings were first compared via SEM. The amorphicity of the coatings produced via plasma spraying of specialized alloyed steel and the crystalline phases of the conventional arc-sprayed steel coatings were confirmed through x-ray diffraction. The thermal diffusivity of all coatings produced was measured to be about a third of that of bulk stainless steel. Conventional arc-sprayed steel coatings typically offered better spalling resistance under thermal cycling than steel-based amorphous coatings due probably to their higher initial bond strength. However, the presence of vertical cracks in the steel-based amorphous coatings was found to have a beneficial effect on their thermal cycling resistance. The amorphous plasma-sprayed steel coatings presented indications of recrystallization after their exposure to high temperature.

  13. Development and Characterization of B4C Reinforced Detonation-Sprayed Al Coatings

    Science.gov (United States)

    Tillmann, W.; Hollingsworth, P. S.; Fischer, G.; Nellesen, J.; Beckmann, F.

    2014-02-01

    Because of their excellent properties aluminum and its alloys cover a wide range of applications especially in the lightweight construction sector. In order to reach a higher strength and wear resistance metal matrix composites (MMCs) are used. Typically Al MMCs are manufactured by casting or extrusion processes. The disadvantage of these production routes is a cost-intensive and time-consuming finishing in terms of grinding and milling. The technique of thermal spraying provides the possibility to coat aluminum parts with MMCs close to their final shape. In addition to the shape accuracy the ductility and toughness of the coated parts are generally higher compared to extruded or casted parts. This study describes the development of detonation-sprayed boron carbide reinforced aluminum coatings on aluminum (EN AW 5754) substrates. The optimization of the coatings was focused on a homogeneous coating structure, a low coating porosity, a high deposition efficiency, a high number of embedded carbides, and a small percentage of oxides. In continuous tensile tests the influence of the MMC coating on the tensile strength was determined. Furthermore, the tensile strength was investigated in a discontinuous tensile test step by step. The different stages of deformation were analyzed by using micro computed tomography. This method enables the observation of tensile specimens in 3D, and consequently the site and moment of crack formation.

  14. Scaleable Clean Aluminum Melting Systems

    Energy Technology Data Exchange (ETDEWEB)

    Han, Q.; Das, S.K. (Secat, Inc.)

    2008-02-15

    The project entitled 'Scaleable Clean Aluminum Melting Systems' was a Cooperative Research and Development Agreements (CRADAs) between Oak Ridge National Laboratory (ORNL) and Secat Inc. The three-year project was initially funded for the first year and was then canceled due to funding cuts at the DOE headquarters. The limited funds allowed the research team to visit industrial sites and investigate the status of using immersion heaters for aluminum melting applications. Primary concepts were proposed on the design of furnaces using immersion heaters for melting. The proposed project can continue if the funding agency resumes the funds to this research. The objective of this project was to develop and demonstrate integrated, retrofitable technologies for clean melting systems for aluminum in both the Metal Casting and integrated aluminum processing industries. The scope focused on immersion heating coupled with metal circulation systems that provide significant opportunity for energy savings as well as reduction of melt loss in the form of dross. The project aimed at the development and integration of technologies that would enable significant reduction in the energy consumption and environmental impacts of melting aluminum through substitution of immersion heating for the conventional radiant burner methods used in reverberatory furnaces. Specifically, the program would couple heater improvements with furnace modeling that would enable cost-effective retrofits to a range of existing furnace sizes, reducing the economic barrier to application.

  15. Flexible Aluminum Nanobowls for Alternative Preparation of Individual or a Small Number of Nanoparticles

    Institute of Scientific and Technical Information of China (English)

    SUN Yan; CHEN Xin; YUE Yang; ZHANG Rong-jun; DAI Ning

    2009-01-01

    The nanoscale aluminum bowls were derived from the porous alumina and were used as the flexible nanoscale reactors for the preparation of nanoparticles.Both single source precursor and preprepared nanoparticles were induced in the nanobowls by melting the precursor/polymer films spin-coated on aluminum nanobowis for the formation of nanostructural composites in the nanobowls.We have prepared a single nanoparticle or just a small number of metal(e.g.Pt) nanoparticles or semiconductor nanoparticles(e.g.CdSe or CdSe/ZnS core-shell nanostructures) in the nanobowls.

  16. The multiple personalities of Watson and Crick strands

    Directory of Open Access Journals (Sweden)

    Graur Dan

    2011-02-01

    Full Text Available Abstract Background In genetics it is customary to refer to double-stranded DNA as containing a "Watson strand" and a "Crick strand." However, there seems to be no consensus in the literature on the exact meaning of these two terms, and the many usages contradict one another as well as the original definition. Here, we review the history of the terminology and suggest retaining a single sense that is currently the most useful and consistent. Proposal The Saccharomyces Genome Database defines the Watson strand as the strand which has its 5'-end at the short-arm telomere and the Crick strand as its complement. The Watson strand is always used as the reference strand in their database. Using this as the basis of our standard, we recommend that Watson and Crick strand terminology only be used in the context of genomics. When possible, the centromere or other genomic feature should be used as a reference point, dividing the chromosome into two arms of unequal lengths. Under our proposal, the Watson strand is standardized as the strand whose 5'-end is on the short arm of the chromosome, and the Crick strand as the one whose 5'-end is on the long arm. Furthermore, the Watson strand should be retained as the reference (plus strand in a genomic database. This usage not only makes the determination of Watson and Crick unambiguous, but also allows unambiguous selection of reference stands for genomics. Reviewers This article was reviewed by John M. Logsdon, Igor B. Rogozin (nominated by Andrey Rzhetsky, and William Martin.

  17. Methods of Antimicrobial Coating of Diverse Materials

    Science.gov (United States)

    Akse, James R.; Holtsnider, John T.; Kliestik, Helen

    2011-01-01

    Methods of coating diverse substrate materials with antimicrobial agents have been developed. Originally intended to reduce health risks to astronauts posed by pathogenic microorganisms that can grow on surfaces in spacecraft, these methods could also be used on Earth for example, to ensure sterility of surgical inserts and other medical equipment. The methods involve, generally, chemical preparation of substrate surfaces to enable attachment of antimicrobial molecules to the substrate surfaces via covalent bonds. Substrate materials that have been treated successfully include aluminum, glass, a corrosion-resistant nickel alloy, stainless steel, titanium, and poly(tetrafluoroethylene). Antimicrobial agents that have been successfully immobilized include antibiotics, enzymes, bacteriocins, bactericides, and fungicides. A variety of linkage chem istries were employed. Activity of antimicrobial coatings against gram-positive bacteria, gram-negative bacteria, and fungi was demonstrated. Results of investigations indicate that the most suitable combination of antimicrobial agent, substrate, and coating method depends upon the intended application.

  18. The search for low photodesorption coatings

    Science.gov (United States)

    Foerster, C. L.; Korn, G.

    1991-08-01

    Low photo desorption (PSD) from surfaces of vacuum chambers increases the beam lifetime and reduces the cost of the pumping system of any storage ring. In compact rings where all radiated power (˜10 kW) is incident on a few meters only, low PSD and good thermal conductivity of photon absorbers are of particular importance. An experimental chamber in which one meter long bars can be exposed to white photon beam with 500 eV critical energy has been built and installed on the U10B beamline in the VUV ring at the NSLS. Several reference bars made of high purity copper and a TiN coating on copper have been measured. Subsequent runs will include gold coating on copper, aluminum (200 °C baked), hard carbon coating on copper and uncoated beryllium bars. In this paper the desorption coefficients will be measured and compared.

  19. Amplification methods bias metagenomic libraries of uncultured single-stranded and double-stranded DNA viruses.

    Science.gov (United States)

    Kim, Kyoung-Ho; Bae, Jin-Woo

    2011-11-01

    Investigation of viruses in the environment often requires the amplification of viral DNA before sequencing of viral metagenomes. In this study, two of the most widely used amplification methods, the linker amplified shotgun library (LASL) and multiple displacement amplification (MDA) methods, were applied to a sample from the seawater surface. Viral DNA was extracted from viruses concentrated by tangential flow filtration and amplified by these two methods. 454 pyrosequencing was used to read the metagenomic sequences from different libraries. The resulting taxonomic classifications of the viruses, their functional assignments, and assembly patterns differed substantially depending on the amplification method. Only double-stranded DNA viruses were retrieved from the LASL, whereas most sequences in the MDA library were from single-stranded DNA viruses, and double-stranded DNA viral sequences were minorities. Thus, the two amplification methods reveal different aspects of viral diversity.

  20. Simultaneous chromizing and aluminizing using chromium oxide and aluminum: (II) on austenitic stainless steel

    Energy Technology Data Exchange (ETDEWEB)

    Heo, N.H.; Kim, M.T.; Shin, J.H.; Kim, C.Y. [Korea Electr. Power Res. Inst., Taejon (Korea). Machinery and Mater. Group

    2000-02-01

    For pt.I see ibid., vol.123, p.227-30, 2000. The codeposition of Cr and Al on 304 stainless steel has been investigated, using the conversion reaction of Cr{sub 2}O{sub 3} to halide. An increase in ratio of Cr{sub 2}O{sub 3} to Al in the pack composition tends to form a chromide coating, which is very poor in high temperature oxidation resistance. A codeposited coating layer, which shows high oxidation resistance, is mainly characterized by three zones: an outer layer of iron aluminide, a nickel-rich iron aluminide, and an interdiffusion zone consisting of alpha ferrite and nickel aluminide precipitates. Oxidation resistance increased as the thickness of the outer iron aluminide layer increased. This means that the aluminum in the outer layer, rather than that in nickel aluminide precipitates or alpha ferrite, acts as a strong aluminum source forming a protective Al{sub 2}O{sub 3} scale at the coating surface. Using a pack mixture containing 10 wt.% Cr{sub 2}O{sub 3} and 10 wt.% Al, a coating, which shows excellent oxidation resistance at 1100 C, was obtained after codeposition of aluminum and chromium on 304 stainless steel at 1050 C for about 6-8 h. (orig.)

  1. Workshop on coatings needs in the auto industry

    Energy Technology Data Exchange (ETDEWEB)

    Courtright, E.L.

    1993-05-01

    New lightweight materials continue to be of great interest to the automotive industry. Compared to 20 years ago, the average vehicle weight has been reduced by almost a fourth, and fuel economy has nearly doubled. While continued improvements are both desirable and possible, materials choices are narrowing and the manufacturing methods needed to produce advanced materials systems are much more costly. The incentives remain high, however; particularly in view of large payoffs associated with minimizing structural weight in electric and hybrid-type vehicles. One generic solution is to develop coatings that will enable the use of lower cost materials. A workshop on coatings needs in the auto industry was held in Detroit, Michigan on October 27 and 28, 1992 with the objective of identifying research needs where coatings could enhance the use of energy efficient lightweight materials for automotive applications. Four generic areas had previously been identified auto manufacturers and industry suppliers. These were: Wear Coatings, Hard Protective Coatings for Plastics, Solar Control Coatings, and Process Manufacturing Issues. The development of coatings and coating technologies for lightweight metals and metal matrix composites emerged as the number one research needs. This need underscores the interest in making better use of existing lightweight metals, e.g. magnesium, aluminum, and their alloys. Coatings to protect plastics and reinforced plastic composites were also identified as a major area of importance. Protection from automotive liquids and gases. Coatings that will improve mar resistance, resist UV degradation, or eliminate degradation due to moisture absorption are also needed. Accordingly, manufacturability issues associated with coating light metals, e.g. aluminum, magnesium, and metal matrix composites with wear and corrosion resistant materials, were identified as a high priority research need.

  2. Oxide Dispersion Strengthened Iron Aluminide by CVD Coated Powders

    Energy Technology Data Exchange (ETDEWEB)

    Asit Biswas Andrew J. Sherman

    2006-09-25

    This I &I Category2 program developed chemical vapor deposition (CVD) of iron, aluminum and aluminum oxide coated iron powders and the availability of high temperature oxidation, corrosion and erosion resistant coating for future power generation equipment and can be used for retrofitting existing fossil-fired power plant equipment. This coating will provide enhanced life and performance of Coal-Fired Boilers components such as fire side corrosion on the outer diameter (OD) of the water wall and superheater tubing as well as on the inner diameter (ID) and OD of larger diameter headers. The program also developed a manufacturing route for readily available thermal spray powders for iron aluminide coating and fabrication of net shape component by powder metallurgy route using this CVD coated powders. This coating can also be applid on jet engine compressor blade and housing, industrial heat treating furnace fixtures, magnetic electronic parts, heating element, piping and tubing for fossil energy application and automotive application, chemical processing equipment , heat exchanger, and structural member of aircraft. The program also resulted in developing a new fabrication route of thermal spray coating and oxide dispersion strengthened (ODS) iron aluminide composites enabling more precise control over material microstructures.

  3. Chemical vapor deposition coatings for oxidation protection of titanium alloys

    Science.gov (United States)

    Cunnington, G. R.; Robinson, J. C.; Clark, R. K.

    1991-01-01

    Results of an experimental investigation of the oxidation protection afforded to Ti-14Al-21Nb and Ti-14Al-23Nb-2V titanium aluminides and Ti-17Mo-3Al-3Nb titanium alloy by aluminum-boron-silicon and boron-silicon coatings are presented. These coatings are applied by a combination of physical vapor deposition (PVD) and chemical vapor deposition (CVD) processes. The former is for the application of aluminum, and the latter is for codeposition of boron and silicon. Coating thickness is in the range of 2 to 7 microns, and coating weights are 0.6 to 2.0 mg/sq cm. Oxidation testing was performed in air at temperatures to 1255 K in both static and hypersonic flow environments. The degree of oxidation protection provided by the coatings is determined from weight change measurements made during the testing and post test compositional analyses. Temperature-dependent total normal emittance data are also presented for four coating/substrate combinations. Both types of coatings provided excellent oxidation protection for the exposure conditions of this investigation. Total normal emittances were greater than 0.80 in all cases.

  4. Decreasing residual aluminum level in drinking water

    Institute of Scientific and Technical Information of China (English)

    王志红; 崔福义

    2004-01-01

    The relativity of coagulant dosage, residual turbidity, temperature, pH etc. with residual aluminum concentration were investigated, and several important conclusions were achieved. Firstly, dosage of alum-coagulant or PAC1 influences residual aluminum concentration greatly. There is an optimal-dosage-to-aluminum, a bit less than the optimal-dosage-to-turbidity. Secondly, it proposes that decreasing residual aluminum concentration can be theoretically divided into two methods, either decreasing (even removing) the concentration of particulate aluminum component, or decreasing dissolved aluminum. In these tests there is an optimal value of residual turbidity of postprecipitation at 7.0 NTU. Thirdly, residual aluminum level will increase while water temperature goes higher. At the last, optimal pH value corresponds a minimum dissolved aluminum at a given turbidity. Data shows the optimal pH value decreases with water temperature's increasing.

  5. 21 CFR 172.310 - Aluminum nicotinate.

    Science.gov (United States)

    2010-04-01

    ... Special Dietary and Nutritional Additives § 172.310 Aluminum nicotinate. Aluminum nicotinate may be safely... additive, expressed as niacin, shall appear on the label of the food additive container or on that of...

  6. Environmental Control over the Primary Aluminum Industry

    Institute of Scientific and Technical Information of China (English)

    2004-01-01

    <正> To strengthen environmental control over theprimary aluminum industry,the State Environ-mental Protection Administration of China hasrecently issued a notice addressing the follow-ing points:Strengthening environmental control over theexisting primary aluminum companies

  7. New insights on single-stranded versus double-stranded DNA library preparation for ancient DNA

    DEFF Research Database (Denmark)

    Wales, Nathan; Carøe, Christian; Sandoval-Velasco, Marcela

    2015-01-01

    An innovative single-stranded DNA (ssDNA) library preparation method has sparked great interest among ancient DNA (aDNA) researchers, especially after reports of endogenous DNA content increases >20-fold in some samples. To investigate the behavior of this method, we generated ss......DNA and conventional double-stranded DNA (dsDNA) libraries from 23 ancient and historic plant and animal specimens. We found ssDNA library preparation substantially increased endogenous content when dsDNA libraries contained...

  8. OPTIMIZING AN ALUMINUM EXTRUSION PROCESS

    Directory of Open Access Journals (Sweden)

    Mohammed Ali Hajeeh

    2013-01-01

    Full Text Available Minimizing the amount of scrap generated in an aluminum extrusion process. An optimizing model is constructed in order to select the best cutting patterns of aluminum logs and billets of various sizes and shapes. The model applied to real data obtained from an existing extrusion factory in Kuwait. Results from using the suggested model provided substantial reductions in the amount of scrap generated. Using sound mathematical approaches contribute significantly in reducing waste and savings when compared to the existing non scientific techniques.

  9. Graphene coated fiber optic surface plasmon resonance biosensor for the DNA hybridization detection: Simulation analysis

    Science.gov (United States)

    Shushama, Kamrun Nahar; Rana, Md. Masud; Inum, Reefat; Hossain, Md. Biplob

    2017-01-01

    In this paper, a graphene coated optical fiber surface plasmon resonance (SPR) biosensor is presented for the detection of DNA Hybridization. For the proposed sensor, a four layer model (fiber core /metal /sensing layer /sample) where a sheet of graphene (biomolecular recognition elements (BRE)) acting as a sensing layer is coated around the gold film because graphene enhances the sensitivity of fiber optic SPR biosensor. Numerical analysis shows the variation of resonance wavelength and spectrum of transmitted power for mismatched DNA strands and for complementary DNA strands. For mismatched DNA strands variation is negligible whereas for complementary DNA strands is considerably countable. Proposed sensor successfully distinguishes hybridization and single nucleotide polymorphisms (SNP) by observing the variation level of resonance wavelength and spectrum of transmitted power.

  10. The effect of zinc on the aluminum anode of the aluminum-air battery

    Science.gov (United States)

    Tang, Yougen; Lu, Lingbin; Roesky, Herbert W.; Wang, Laiwen; Huang, Baiyun

    Aluminum is an ideal material for batteries, due to its excellent electrochemical performance. Herein, the effect of zinc on the aluminum anode of the aluminum-air battery, as an additive for aluminum alloy and electrolytes, has been studied. The results show that zinc can decrease the anodic polarization, restrain the hydrogen evolution and increase the anodic utilization rate.

  11. Upgrading SELEX Technology by Using Lambda Exonuclease Digestion for Single-Stranded DNA Generation

    Directory of Open Access Journals (Sweden)

    Meltem Avci-Adali

    2009-12-01

    Full Text Available The generation of single-stranded DNA (ssDNA molecules plays a key role in the SELEX (Systematic Evolution of Ligands by EXponential enrichment combinatorial chemistry process and numerous molecular biology techniques and applications, such as DNA sequencing, single-nucleotide polymorphism (SNP analysis, DNA chips, DNA single-strand conformation polymorphism (SSCP analysis and many other techniques. The purity and yield of ssDNA can affect the success of each application. This study compares the two ssDNA production methods, the strand separation by streptavidin-coated magnetic beads and alkaline denaturation and the lambda exonuclease digestion, in regard to the purity of generated ssDNA and the efficiency. Here, we demonstrate the considerable benefits of ssDNA production by lambda exonuclease digestion for in vitro selection of DNA aptamers. We believe that the generation of ssDNA aptamers using this method will greatly improve the success rate of SELEX experiments concerning the recovery of target-specific aptamers.

  12. Electrochemical Behavior of Aluminum in Nitric Acid

    Institute of Scientific and Technical Information of China (English)

    CHEN; Hui; ZHU; Li-yang; LIN; Ru-shan; TAN; Hong-bin; HE; Hui

    2013-01-01

    Aluminum is one of cladding materials for nuclear fuel,it is important to investigate the electrolytic dissolution of aluminum in nitric acid.The electrochemical impedance spectroscopy,polarization curve and cyclic voltammetry cure of anodic aluminum electrode in nitric acid under various conditions were collected(Fig.1).It turns out,under steady state,the thickness of the passivated film of aluminum

  13. New Tool Coatings for Light Metal Cutting

    Institute of Scientific and Technical Information of China (English)

    DaveDoerwald; ThomasKrug; RoelTietema; Wei-MingSim; QuanshunLuo; PapkenHovsepian

    2004-01-01

    New carbon based coatings have been developed for cutting of light metals such as aluminum. These coatings can be used either directly on the tool or as topcoating combined with another hard base coating. Cutting tests show that the coating gives good performance for materials that tend to stick to the cutting tools, such as aluminium alloys, because of the substantial reduction of appearance of the so-called built-up edge (BUE). This results in a longer life time of the tool and smoother surface finish of the cut made in the work-piece material. Especially in dry machining and deep hole drilling this coating performed very well. An overview of the properties and initial cutting results of this coating will be presented. This paper will also present results from recent industrial field tests carried out by a leading European aerospace manufacturer. Cutting forces, BUE formation and surface roughness data will be presented to explain the cutting process during dry machining.

  14. New Tool Coatings for Light Metal Cutting

    Institute of Scientific and Technical Information of China (English)

    Dave Doerwald; Thomas Krug; Roel Tietema; Wei-Ming Sim; Quanshun Luo; Papken Hovsepian

    2004-01-01

    New carbon based coatings have been developed for cutting of light metals such as aluminum. These coatings can be used either directly on the tool or as topcoating combined with another hard base coating. Cutting tests show that the coating gives good performance for materials that tend to stick to the cutting tools, such as aluminium alloys, because of the substantial reduction of appearance of the so-called built-up edge (BUE). This results in a longer life time of the tool and smoother surface finish of the cut made in the work-piece material. Especially in dry machining and deep hole drilling this coating performed very well. An overview of the properties and initial cutting results of this coating will be presented. This paper will also present results from recent industrial field tests carried out by a leading European aerospace manufacturer.Cutting forces, BUE formation and surface roughness data will be presented to explain the cutting process during dry machining.

  15. Materials, Strands, and Cables for Superconducting Accelerator Magnets. Final Report

    Energy Technology Data Exchange (ETDEWEB)

    Sumption, Mike D. [Ohio State University, Columbia, OH (United States); Collings, Edward W. [Ohio State University, Columbia, OH (United States)

    2014-09-19

    This report focuses on Materials, Strands and Cables for High Energy Physics Particle accelerators. In the materials area, work has included studies of basic reactions, diffusion, transformations, and phase assemblage of Nb3Sn. These materials science aspects have been married to results, in the form of flux pinning, Bc2, Birr, and transport Jc, with an emphasis on obtaining the needed Jc for HEP needs. Attention has also been paid to the “intermediate-temperature superconductor”, magnesium diboride emphasis being placed on (i) irreversibility field enhancement, (ii) critical current density and flux pinning, and (iii) connectivity. We also report on studies of Bi-2212. The second area of the program has been in the area of “Strands” in which, aside from the materials aspect of the conductor, its physical properties and their influence on performance have been studied. Much of this work has been in the area of magnetization estimation and flux jump calculation and control. One of the areas of this work was strand instabilities in high-performance Nb3Sn conductors due to combined fields and currents. Additionally, we investigated quench and thermal propagation in YBCO coated conductors at low temperatures and high fields. The last section, “Cables”, focussed on interstrand contact resistance, ICR, it origins, control, and implications. Following on from earlier work in NbTi, the present work in Nb3Sn has aimed to make ICR intermediate between the two extremes of too little contact (no current sharing) and too much (large and unacceptable magnetization and associated beam de-focussing). Interstrand contact and current sharing measurements are being made on YBCO based Roebel cables using transport current methods. Finally, quench was investigated for YBCO cables and the magnets wound from them, presently with a focus on 50 T solenoids for muon collider applications.

  16. Defect analysis of complex-shape aluminum alloy forging

    Institute of Scientific and Technical Information of China (English)

    SHAN De-bin; ZHANG Yan-qiu; WANG Yong; XU Fu-chang; XU Wen-chen; L(U) Yan

    2006-01-01

    The isothermal precision forging was applied for the purpose of forming aluminum alloy with complex shape. The complexity of forging is easy to lead to the occurrence of the defects, such as underfilling, folding, metal flow lines disturbance and fibre breaking. The reasons for the defects were analyzed on the basis of experiments and finite element method(FEM). The results show that the size of flash gutter bridge, the lubricating condition and the deformation process are the main factors influencing the filling qualities of complex-shape aluminum alloy forging. The folding defect is mainly caused by different velocities of filling cavities, fast flow of much metal in one direction and confluence of two or multi metal strands. Improper metal distribution in different regions can cause the flow lines disturbance and fast metal flow in one direction is also a cause of the flow lines disturbance According to the reasons, some measures were taken to improve the quality of the forged parts. These studies can contribute to offering some experiences in making process project and optimizing the process parameters for forging complex-shape aviation products.

  17. 76 FR 23490 - Aluminum tris (O

    Science.gov (United States)

    2011-04-27

    ... AGENCY 40 CFR Part 180 Aluminum tris (O-ethylphosphonate), Butylate, Chlorethoxyfos, Clethodim, et al..., fosthiazate, propetamphos, and tebufenozide; the fungicide aluminum tris (O-ethylphosphonate); the herbicides.... Also, EPA is revoking the tolerances for aluminum tris (O-ethylphosphonate) on pineapple fodder...

  18. Guangxi Aluminum Giant Made Investment in Changfeng

    Institute of Scientific and Technical Information of China (English)

    2012-01-01

    <正>A aluminum processing and supporting project (450,000 tons) of Hefei Guangyin Aluminum Company kicked off in Xiatang Town of Changfeng County recently. It is a project jointly invested by Guangxi Investment Group and Guangxi Baise Guangyin Aluminum in Xiatang Town of Changfeng County.

  19. Structure and Properties Characterization of Ceramic Coatings Produced on Steel Using a Combined Technique

    Institute of Scientific and Technical Information of China (English)

    SHENDe-jiu; WANGYu-lin; GUWei-chao; XINGGuang-zhong

    2004-01-01

    Metallurgically bonded ceramic coatings were prepared on a steel surface with a combined method of arc spraying and micro-arc oxidation for the first time. Coatings were investigated by X-ray diffraction (XRD) and scanning electron microscopy (SEM). Point and line distribution of elements of the ceramic coatings were determined using energy dispersive spectroscopy (EDS). Coatings abrasive wear resistance, corrosion resistance and hot impact property were assessed respectively. The property test results show that metallurgically bonded ceramic coatings were formed on aluminum coatings and the ceramic coatings is mainly composed of α-Al2O3, γ-Al2O3, θ-Al2O3 and a little amorphous. The coatings possess excellent abrasive wear, corrosion and hot shock resistance, which can in part be attributed to the gradual distribution of different phases from surface to the substrate.

  20. Zirconium influence on microstructure of aluminide coatings deposited on nickel substrate by CVD method

    Indian Academy of Sciences (India)

    Jolanta Romanowska; Maryana Zagula-Yavorska; Jan Sieniawski

    2013-11-01

    Influence of Zr on the microstructure and phase characteristics of aluminide diffusion coatings deposited on the nickel substrate has been investigated in this study. The coatings with and without zirconium were deposited by CVD method. The cross-section chemical composition investigations revealed that during the coatings formation, there is an inward aluminum diffusion and outward nickel diffusion in both types of coatings (with and without zirconium), whereas zirconium is located far below the coating surface, at a depth of ∼17 m, between -NiAl phase and '-Ni3Al phase. XRD examinations showed that -NiAl, -NiAl and '-Ni3Al were the main components of the deposited coatings. -NiAl phase is on the surface of the coatings, whereas -NiAl and '-Ni3Al form deeper parts of the coatings. Zirconium is dissolved in NiAl on the border between -NiAl and '-Ni3Al.