WorldWideScience

Sample records for aluminum strand coating

  1. Chrome - Free Aluminum Coating System

    Science.gov (United States)

    Bailey, John H.; Gugel, Jeffrey D.

    2010-01-01

    This slide presentation concerns the program to qualify a chrome free coating for aluminum. The program was required due to findings by OSHA and EPA, that hexavalent chromium, used to mitigate corrosion in aerospace aluminum alloys, poses hazards for personnel. This qualification consisted of over 4,000 tests. The tests revealed that a move away from Cr+6, required a system rather than individual components and that the maximum corrosion protection required pretreatment, primer and topcoat.

  2. Aluminum phosphate coatings

    Energy Technology Data Exchange (ETDEWEB)

    Sambasivan, Sankar (Chicago, IL); Steiner, Kimberly A. (Chicago, IL); Rangan, Krishnaswamy K. (Evanston, IL)

    2007-12-25

    Aluminophosphate compounds and compositions as can be used for substrate or composite films and coating to provide or enhance, without limitation, planarization, anti-biofouling and/or anti-microbial properties.

  3. Coating Thickness of the LHC Superconducting Strands

    CERN Document Server

    Charras, N

    2003-01-01

    In order to determine the time of heat treatment to give to the superconducting Rutherford-type cable, it is essential to know the stabrite (SnAg5%) coating thickness on the superconducting strands. Depending on the heat treatment time applied, the cable will have a contact resistance between strands conform to the LHC specifications. A study on the tin layers thickness was carried out. It concerns the internal and the external strands for all the firms producing these strands for the LHC. The level of control of the tinning process was established for each firm, and correlations between different measuring techniques of the tin layers were achieved, based on the keys process parameters. Finally, a correlation's relationship was found to get an equivalent value of Atomic Adsorption Spectrometry (AAS) from a coulometric result. The AAS measurement gives the total amount of tin in the strand and is the reference nowadays. Thanks to this equivalence, the number of real AAS measurements carried out can be lowered...

  4. Absorptive coating for aluminum solar panels

    Science.gov (United States)

    Desmet, D.; Jason, A.; Parr, A.

    1979-01-01

    Method for coating forming coating of copper oxide from copper component of sheet aluminum/copper alloy provides strong durable solar heat collector panels. Copper oxide coating has solar absorption characteristics similar to black chrome and is much simpler and less costly to produce.

  5. Molybdate Coatings for Protecting Aluminum Against Corrosion

    Science.gov (United States)

    Calle, Luz Marina; MacDowell, Louis G.

    2005-01-01

    Conversion coatings that comprise mixtures of molybdates and several additives have been subjected to a variety of tests to evaluate their effectiveness in protecting aluminum and alloys of aluminum against corrosion. Molybdate conversion coatings are under consideration as replacements for chromate conversion coatings, which have been used for more than 70 years. The chromate coatings are highly effective in protecting aluminum and its alloys against corrosion but are also toxic and carcinogenic. Hexavalent molybdenum and, hence, molybdates containing hexavalent molybdenum, have received attention recently as replacements for chromates because molybdates mimic chromates in a variety of applications but exhibit significantly lower toxicity. The tests were performed on six proprietary formulations of molybdate conversion coatings, denoted formulations A through F, on panels of aluminum alloy 2024-T3. A bare alloy panel was also included in the tests. The tests included electrochemical impedance spectroscopy (EIS), measurements of corrosion potentials, scanning electron microscopy (SEM) with energy-dispersive spectroscopy (EDS), and x-ray photoelectron spectroscopy (XPS).

  6. Superhydrophobic coating deposited directly on aluminum

    International Nuclear Information System (INIS)

    Escobar, Ana M.; Llorca-Isern, Nuria

    2014-01-01

    This study develops an alternative method for enhancing superhydrophobicity on aluminum surfaces with an amphiphilic reagent such as the dodecanoic acid. The goal is to induce superhydrophobicity directly through a simple process on pure (99.9 wt%) commercial aluminum. The initial surface activation leading to the formation of the superhydrophobic coating is studied using confocal microscopy. Superhydrophobic behavior is analyzed by contact angle measurements, scanning electron microscopy (SEM) and atomic force microscopy (AFM). The highest contact angle (approaching 153°) was obtained after forming hierarchical structures with a particular roughness obtained by grinding and polishing microgrooves on the aluminum surface together with the simultaneous action of HCl and dodecanoic acid. The results also showed that after immersion in the ethanol-acidic-fatty acid solutions, they reacted chemically through the action of the fatty acid, on the aluminum surface. The mechanism is analyzed by TOF-SIMS and XPS in order to determine the molecules involved in the reaction. The TOF-SIMS analysis revealed that the metal and its oxides seem to be necessary, and that free-aluminum is anchored to the fatty acid molecules and to the alumina molecules present in the medium. Consequently, both metallic aluminum and aluminum oxides are necessary in order to form the compound responsible for superhydrophobicity.

  7. Cratering Equations for Zinc Orthotitanate Coated Aluminum

    Science.gov (United States)

    Hyde, James; Christiansen, Eric; Liou, Jer-Chyi; Ryan, Shannon

    2009-01-01

    The final STS-125 servicing mission (SM4) to the Hubble Space Telescope (HST) in May of 2009 saw the return of the 2nd Wide Field Planetary Camera (WFPC2) aboard the shuttle Discovery. This hardware had been in service on HST since it was installed during the SM1 mission in December of 1993 yielding one of the longest low Earth orbit exposure times (15.4 years) of any returned space hardware. The WFPC2 is equipped with a 0.8 x 2.2 m radiator for thermal control of the camera electronics (Figure 1). The space facing surface of the 4.1 mm thick aluminum radiator is coated with Z93 zinc orthotitanate thermal control paint with a nominal thickness of 0.1 0.2 mm. Post flight inspections of the radiator panel revealed hundreds of micrometeoroid/orbital debris (MMOD) impact craters ranging in size from less than 300 to nearly 1000 microns in diameter. The Z93 paint exhibited large spall areas around the larger impact sites (Figure 2) and the craters observed in the 6061-T651 aluminum had a different shape than those observed in uncoated aluminum. Typical hypervelocity impact craters in aluminum have raised lips around the impact site. The craters in the HST radiator panel had suppressed crater lips, and in some cases multiple craters were present instead of a single individual crater. Humes and Kinard observed similar behavior after the WFPC1 post flight inspection and assumed the Z93 coating was acting like a bumper in a Whipple shield. Similar paint behavior (spall) was also observed by Bland2 during post flight inspection of the International Space Station (ISS) S-Band Antenna Structural Assembly (SASA) in 2008. The SASA, with similar Z93 coated aluminum, was inspected after nearly 4 years of exposure on the ISS. The multi-crater phenomena could be a function of the density, composition, or impact obliquity angle of the impacting particle. For instance, a micrometeoroid particle consisting of loosely bound grains of material could be responsible for creating the

  8. Preparation and characterization of energetic materials coated superfine aluminum particles

    International Nuclear Information System (INIS)

    Liu, Songsong; Ye, Mingquan; Han, Aijun; Chen, Xin

    2014-01-01

    This work is devoted to protect the activity of aluminum in solid rocket propellants by means of solvent/non-solvent method in which nitrocellulose (NC) and Double-11 (shortened form of double-base gun propellant, model 11) have been used as coating materials. Scanning electron microscopy (SEM) and transmission electron microscopy (TEM) were employed to characterize the morphology of coated Al particles. Other characterization data of coated and uncoated Al particles, such as infrared absorption spectrum, laser particle size analysis and the active aluminum content were also studied. The thermal behavior of pure and coated aluminum samples have also been studied by simultaneous thermogravimetry–differential thermal analysis (TG–DTA) and differential scanning calorimetry (DSC). The results indicated that: superfine aluminum particles could be effectively coated with nitrocellulose and Double-11 through a solvent/non-solvent method. The energetic composite particles have core-shell structures and the thickness of the coating film is about 20–50 nm. The active aluminum content of different coated samples was measured by means of oxidation–reduction titration method. The results showed that after being stored in room temperature and under 50% humidity condition for about 4months the active aluminum content of coated Al particles decreased from 99.8 to 95.8% (NC coating) and 99.2% (Double-11 coating) respectively. Double-11 coating layer had a much better protective effect. The TG–DTA and DSC results showed that the energy amount and energy release rate of NC coated and Double-11 coated Al particles were larger than those of the raw Al particles. Double-11 coated Al particles have more significant catalytic effect on the thermal decomposition characters of AP than that of NC coated Al particles. These features accorded with the energy release characteristics of solid propellant.

  9. Stability of FDTS monolayer coating on aluminum injection molding tools

    DEFF Research Database (Denmark)

    Cech, Jiri; Taboryski, Rafael J.

    2012-01-01

    The injection molding industry often employs prototype molds and mold inserts from melt spun (rapid solidification processing [1,2]) aluminum, especially for applications in optics [3,4], photonics [5] and microfludics. Prototypes are also used for verification of mold filling. The use of aluminum...... trichloro-silane based coating deposited on aluminum or its alloys by molecular vapor deposition. We have tested the stability of this coating in challenging conditions of injection molding, an environment with high shear stress from the molten polymer, pressures up to 200 MPa, temperatures up to 250 ◦C...... tools has reduced lead time (days instead of weeks) and manufacturing cost (30% of conventional mold). Moreover, for aluminum, a surface roughness (RMS) below 5 nm can be obtained with diamond machining [3,4,6]. Conventional mold coatings add cost and complexity, and coatings with thicknesses of a few...

  10. Titanium-Aluminum Oxide Coating on Aluminized Steel

    OpenAIRE

    Fuyan Sun; Guang Wang; Xueyuan Nie

    2014-01-01

    In this study, a plasma electrolytic oxidation (PEO) process was used to form titanium-aluminum oxide coating on aluminized steel. The present work was mainly to study the effects of treatment time of PEO process on properties of the titanium coating. A potentiodynamic polarization corrosion test was employed to investigate the corrosion resistance of the coating. The friction coefficient and wear resistance of the coating were studied by using pin-on-disc test. The thermal transfer behaviors...

  11. Analytical Modeling of Unsteady Aluminum Depletion in Thermal Barrier Coatings

    OpenAIRE

    YEŞİLATA, Bülent

    2014-01-01

    The oxidation behavior of thermal barrier coatings (TBCs) in aircraft turbines is studied. A simple, unsteady and one-dimensional, diffusion model based on aluminum depletion from a bond-coat to form an oxide layer of Al2O3 is introduced. The model is employed for a case study with currently available experimental data. The diffusion coefficient of the depleted aluminum in the alloy, the concentration profiles at different oxidation times, and the thickness of Al-depleted region are...

  12. Stability of FDTS monolayer coating on aluminum injection molding tools

    DEFF Research Database (Denmark)

    Cech, Jiri; Taboryski, Rafael J.

    2012-01-01

    The injection molding industry often employs prototype molds and mold inserts from melt spun (rapid solidification processing [1,2]) aluminum, especially for applications in optics [3,4], photonics [5] and microfludics. Prototypes are also used for verification of mold filling. The use of aluminum...... tools has reduced lead time (days instead of weeks) and manufacturing cost (30% of conventional mold). Moreover, for aluminum, a surface roughness (RMS) below 5 nm can be obtained with diamond machining [3,4,6]. Conventional mold coatings add cost and complexity, and coatings with thicknesses of a few...

  13. Renewal of corrosion protection of coated aluminum after welding

    Science.gov (United States)

    Higgins, R. H.

    1969-01-01

    Effectiveness of conversion coatings designed to protect aluminum alloys against atmospheric corrosion is reduced after exposure to high temperature or welding. Damaged coating should be manually stripped six inches from the weld and then recoated by sponge or spray with the original solution.

  14. Studies on Chromium-free Conversion coatings on Aluminum | Oki ...

    African Journals Online (AJOL)

    The development of a chromium-free conversion coating on aluminum has been studied using transmission electron microscopy (TEM), Auger Electron (AES) and Secondary ion mass spectroscopy (SIMS) techniques. Within the limits of the resolution of the TEM, the coating is uniformly clear and featureless. It is composed ...

  15. Evaluation of several corrosion protective coating systems on aluminum

    Science.gov (United States)

    Higgins, R. H.

    1981-01-01

    A study of several protective coating systems for use on aluminum in seawater/seacoast environments was conducted to review the developments made on protective coatings since early in the Space Shuttle program and to perform comparative studies on these coatings to determine their effectiveness for providing corrosion protection during exposure to seawater/seacoast environments. Panels of 2219-T87 aluminum were coated with 21 different systems and exposed to a 5 percent salt spray for 4000 hr. Application properties, adhesion measurements, heat resistance and corrosion protection were evaluated. For comparative studies, the presently specified Bostik epoxy system used on the SRB structures was included. Results of these tests indicate four systems with outstanding performance and four additional systems with protection almost as good. These systems are based on a chromated pretreatment, a chromate epoxy primer, and a polyurethane topcoat. Consideration for one of these systems should be included for those applications where superior corrosion protection for aluminum surfaces is required.

  16. Aluminum and aluminum/silicon coatings on ferritic steels by CVD-FBR technology

    International Nuclear Information System (INIS)

    Perez, F.J.; Hierro, M.P.; Trilleros, J.A.; Carpintero, M.C.; Sanchez, L.; Bolivar, F.J.

    2006-01-01

    The use of chemical vapor deposition by fluidized bed reactors (CVD-FBR) offers some advantages in comparison to other coating techniques such as pack cementation, because it allows coating deposition at lower temperatures than pack cementation and at atmospheric pressure without affecting the mechanical properties of material due to heat treatments of the bulk during coating process. Aluminum and aluminum/silicon coatings have been obtained on two different ferritics steels (P-91 and P-92). The coatings were analyzed using several techniques like SEM/EDX and XRD. The results indicated that both coatings were form by Fe 2 Al 5 intermetallic compound, and in the co-deposition the Si was incorporated to the Fe 2 Al 5 structure in small amounts

  17. A study of double stranded DNA adsorption on aluminum surface by means of electrochemical impedance spectroscopy.

    Science.gov (United States)

    Heli, H

    2014-04-01

    Immobilization of DNA on the solid surfaces is one of the goals in bio- and nano-technologies. Adsorption of double stranded DNA on the surface of aluminum was electrochemically studied by means of impedance spectroscopy. Nyquist diagram of aluminum in a tris (hydroxymethyl) ammoniummethane-HCl (Tris-HCl) buffer solution, pH 7.4 consisted of two overlapped capacitive semicircles. The high-frequency semicircle was related to the passivity of Cl(-)-containing aluminum species in the oxide layer, and low-frequency semicircle was attributed to metal dissolution. When DNA was added to the Tris-HCl buffer solution, Nyquist diagrams represented an inductive loop at low frequencies due to the adsorption of DNA on the pre-covered aluminum surface by hydroxy-contained species. The DNA adsorption on the aluminum surface was also confirmed by X-ray photoelectron spectroscopy. Open circuit potential variation with time also indicated the chemical adsorption of DNA on the aluminum surface. Copyright © 2014 Elsevier B.V. All rights reserved.

  18. Electrochemical corrosion behaviours of pulsed bias MSIP aluminum coating on depleted uranium surface

    International Nuclear Information System (INIS)

    Wang Qingfu; Zhang Pengcheng; Chen Lin; Liu Qinghe; Lang Dingmu; Wang Xiaohong

    2009-01-01

    Aluminum coating was prepared by magnetron sputtering ion plating (MSIP) with pulsed bias on depleted uranium surface. Its electrochemical corrosion behaviours were studied by electrochemical technology, scanning electron microscope (SEM) and X-ray energy dispersive spectroscope (EDS). The corrosion potential of aluminum coating (-534.8 mV) is higher than that of depleted uranium (-641.2 mV). The aluminum coating is a cathodic deposit to depleted uranium. Depleted uranium coated aluminum has much higher polarization resistance,greater magnitude of electrochemical impedance and much lower corrosion current than that of depleted uranium. The aluminum coating has a good corrosion resistance to depleted uranium. Corrosion characteristic of depleted uranium coated aluminum is a typical local corrosion. Meanwhile,the aluminum coating cracks and flakes off from depleted uranium substrate, which deteriorates its anti-corrosion property. Pseudo-diffusion layer on interface between aluminum coating and uranium substrate has some degree of anti-corrosion effect. (authors)

  19. Chromate-free corrosion resistant conversion coatings for aluminum alloys

    Energy Technology Data Exchange (ETDEWEB)

    Buchheit, R.G.; Drewien, C.A.; Martinez, M.A. [Sandia National Labs., Albuquerque, NM (United States); Stoner, G.E. [Univ. of Virginia, Charlottesville, VA (United States). Dept. of Materials Science

    1995-03-01

    Inorganic polycrystalline hydrotalcite, Li{sub 2}[Al{sub 2}(OH){sub 6}]{sub 2}{center_dot}CO{sub 3}{center_dot}3H{sub 2}O, coatings can be formed on aluminum and aluminum alloys by exposure to alkaline lithium carbonate solutions. This process is conducted using methods similar to traditional chromate conversion coating procedures, but does not use or produce toxic chemicals. The coating provides anodic protection and delays the onset of pitting during anodic polarization. Cathodic reactions are also inhibited which may also contribute to corrosion protection. Recent studies have shown that corrosion resistance can be increased by sealing hydrotalcite coated surfaces to transition metal salt solutions including Ce(NO{sub 3}){sub 3}, KMnO{sub 4} and Na{sub 2}MoO{sub 4}. Results from these studies are also reported.

  20. Control of contact resistance by strand surface coating in 36-strands NbTi CICC's

    NARCIS (Netherlands)

    Nijhuis, Arend; ten Kate, Herman H.J.; Duchateau, Jean-Luc; Decool, Patrick

    2001-01-01

    The stability and AC loss of NbTi cable-in-conduit conductors (CICCs) is largely determined by the interstrand contact resistance (Rc). Rc is predominantly established by the strand surface properties. Five 36-strand CICCs, fully identical except for the plating of the strand surface or the presence

  1. Less-Toxic Coatings for Inhibiting Corrosion of Aluminum

    Science.gov (United States)

    Minevski, Zoran; Clarke, Eric; Eylem, Cahit; Maxey, Jason; Nelson, Carl

    2003-01-01

    Two recently invented families of conversion- coating processes have been found to be effective in reducing or preventing corrosion of aluminum alloys. These processes offer less-toxic alternatives to prior conversion-coating processes that are highly effective but have fallen out of favor because they generate chromate wastes, which are toxic and carcinogenic. Specimens subjected to these processes were found to perform well in standard salt-fog corrosion tests.

  2. Corrosion Degradation of Coated Aluminum Alloy Systems through Galvanic Interactions

    Science.gov (United States)

    2017-07-19

    CLASSIFICATION ... steel  316  fasteners  when  coated  with  either  a  chromated  (chromate  conversion  coating,   chromate-­‐rich  primer...aluminum  alloy   substrates   and   stainless   steel   fasteners   in   the  presence  of  an   intentional

  3. Corrosion-Protection Coatings for Aluminum

    Science.gov (United States)

    Higgins, R. H.

    1983-01-01

    Study investigates 21 combinatios of surface treatments, primers and topcoats. Study considers several types of coatings, including primers, enamels, chlorinated rubbers, alkyds, epoxies, vinyls, polyurethanes, waterbased paints, and antifouling paints. 20-page report summarizes the study.

  4. Corrosion Prevention of Aluminum Nanoparticles by a Polyurethane Coating.

    Science.gov (United States)

    Nishimura, Toshiyasu; Raman, Vedarajan

    2014-06-19

    In order to prevent corrosion, aluminum nanoparticles were coated with a polyurethane polymer. The coverage of the polyurethane polymer was controlled from 0 to 100%, which changed the corrosion rate of the nanoparticles quantitatively. The surface of the polymer coating was investigated by Transmission Electron Microscopy (TEM) and Atomic Force Microscopy (AFM), and the corrosion resistance of the nanoparticles was estimated by a wet/dry corrosion test on a Pt plate with a NaCl solution. From a TEM with EDAX analysis, the 10 mass% polymer coated Al particles in the synthesis were almost 100% covered on the surface by a polymer film of 10 nm thick. On the other hand, the 3 mass% polymer coated Al was almost 40% covered by a film. In the AFM, the potential around the Al particles had a relatively low value with the polymer coating, which indicated that the conductivity of the Al was isolated from the Pt plate by the polymer. Both the corrosion and H₂ evolution reaction rates were quantitatively reduced by the mass% of polymer coating. In the case of the 10 mass% coated sample, there was no corrosion of Al nanoparticles. This fact suggested that the electrochemical reaction was suppressed by the polymer coating. Moreover, the reaction rate of Al nanoparticles was suppressed in proportion to the coverage percentage of the coating. Thus, to conclude, it was found that the corrosion rate of Al nanoparticles could be quantitatively suppressed by the coverage percentage of the polymer coating.

  5. Corrosion Prevention of Aluminum Nanoparticles by a Polyurethane Coating

    Directory of Open Access Journals (Sweden)

    Toshiyasu Nishimura

    2014-06-01

    Full Text Available In order to prevent corrosion, aluminum nanoparticles were coated with a polyurethane polymer. The coverage of the polyurethane polymer was controlled from 0 to 100%, which changed the corrosion rate of the nanoparticles quantitatively. The surface of the polymer coating was investigated by Transmission Electron Microscopy (TEM and Atomic Force Microscopy (AFM, and the corrosion resistance of the nanoparticles was estimated by a wet/dry corrosion test on a Pt plate with a NaCl solution. From a TEM with EDAX analysis, the 10 mass% polymer coated Al particles in the synthesis were almost 100% covered on the surface by a polymer film of 10 nm thick. On the other hand, the 3 mass% polymer coated Al was almost 40% covered by a film. In the AFM, the potential around the Al particles had a relatively low value with the polymer coating, which indicated that the conductivity of the Al was isolated from the Pt plate by the polymer. Both the corrosion and H2 evolution reaction rates were quantitatively reduced by the mass% of polymer coating. In the case of the 10 mass% coated sample, there was no corrosion of Al nanoparticles. This fact suggested that the electrochemical reaction was suppressed by the polymer coating. Moreover, the reaction rate of Al nanoparticles was suppressed in proportion to the coverage percentage of the coating. Thus, to conclude, it was found that the corrosion rate of Al nanoparticles could be quantitatively suppressed by the coverage percentage of the polymer coating.

  6. Electroless Ni-P-CNT composite coating on aluminum powder

    Science.gov (United States)

    Abbasipour, Benyamin; Monirvaghefi, Sayed Mahmoud; Niroumand, Behzad

    2012-12-01

    Ni-P-CNT composite coatings were deposited on micro-sized aluminum particles using electroless plating technique and the effect of different process parameters on the microstructural characteristics of the produced composite coatings were investigated. The results showed that a uniform Ni-P-CNT composite coating could be successfully deposited on the aluminum particles provided the electroless processing parameters were adjusted carefully. The most favorable coating quality was achieved at bath temperature of 80 °C, bath pH of 5.5 and CNT concentration of 1.25 g/lit. While a higher CNT concentration resulted in increased CNT agglomeration and poor CNT distribution in the Ni-P matrix, a lower CNT concentration resulted in fewer incorporated CNTs. Higher bath temperatures intensified the hydrogen gas evolution during the process and resulted in poor uniformity and presence of porosity in the coating. Low bath pH resulted in poor CNT incorporation and distribution in the Ni-P matrix and clustering of a large part of CNTs out of the coating.

  7. Workshop on effects of chromium coating on Nb3Sn superconductor strand: Proceedings

    International Nuclear Information System (INIS)

    1994-01-01

    This report discusses the following topics: Chromium coating on superconductor strand -- an overview; technology of chromium plating; comparison of wires plated by different platers; search for chromium in copper; strand manufactures' presentations; chromium plating at the Lawrence Livermore National Laboratory; a first look at a chromium plating process development project tailored for T.P.X. and I.T.E.R. strand; and influence of chromium diffusion and related phenomena on the reference ratios of bare and chromium plated Nb 3 Sn strand

  8. STATICS AND BUCKLING ANALYSIS OF ALUMINUM BEAMS WITH COMPOSITE COATS

    OpenAIRE

    CUNEDİOĞLU, Yusuf

    2017-01-01

       In this study, static andbuckling analysis of an aluminum beam coated with fiber reinforced composite material was investigated. Solution of the problemobtained via finite element method by using Euler-Bernoulli beam theory. Finiteelement simulation code is developed in MATLAB to calculate the displacementand buckling loads. The effect of surface and core layer thickness, compositematerial volume ratio, fiber orientation angle, different beam configurationsand different aspect ratios on di...

  9. Activation energies of grain growth mechanisms in aluminum coatings

    Energy Technology Data Exchange (ETDEWEB)

    Jankowski, Alan [Lawrence Livermore National Laboratory, Chemistry and Materials Science, CA (United States)]. E-mail: jankowski1@11nl.gov; Ferreira, James [Lawrence Livermore National Laboratory, Chemistry and Materials Science, CA (United States); Hayes, Jeffrey [Lawrence Livermore National Laboratory, Mechanical Engineering, Livermore, CA 94551-9900 (United States)

    2005-11-22

    To produce a specific grain size in metallic coatings requires precise control of the time at temperature during the deposition process. Aluminum coatings are deposited using electron-beam evaporation onto heated substrate surfaces of both mica and lithium flouride. The grain size of the coating is determined upon examination of the microstructure in plan view and cross-section. Ideal grain growth is observed over the entire experimental range of temperature examined from 413 to 843 K. A transition in the activation energy for grain growth from 0.87 to 2.04 eV atom{sup -1} is observed as the temperature increases from < 526 K to > 588 K. The transition is indicative of the dominant mechanism for grain growth shifting with increasing temperature from grain boundary to lattice diffusion.

  10. Cerium oxide as conversion coating for the corrosion protection of aluminum

    Directory of Open Access Journals (Sweden)

    JELENA GULICOVSKI

    2013-11-01

    Full Text Available CeO2 coatings were formed on the aluminum after Al surface preparation, by dripping the ceria sol, previously prepared by forced hydrolysis of Ce(NO34. The anticorrosive properties of ceria coatings were investigated by the electrochemical impedance spectroscopy (EIS during the exposure to 0.03 % NaCl. The morphology of the coatings was examined by the scanning electron microscopy (SEM. EIS data indicated considerably larger corrosion resistance of CeO2-coated aluminum than for bare Al. The corrosion processes on Al below CeO2 coating are subjected to more pronounced diffusion limitations in comparison to the processes below passive aluminum oxide film, as the consequence of the formation of highly compact protective coating. The results show that the deposition of ceria coatings is an effective way to improve corrosion resistance for aluminum.

  11. The Properties of Arc-Sprayed Aluminum Coatings on Armor-Grade Steel

    Directory of Open Access Journals (Sweden)

    Marcin Adamiak

    2018-02-01

    Full Text Available This article presents the results of an examination of the properties of arc-sprayed aluminum on alloyed armor-grade steel. Thermal arc spraying was conducted with a EuTronic Arc Spray 4 wire arc sprayer. Aluminum wire 1.6 mm in diameter was used to produce dense, abrasion- and erosion-resistant coatings approx. 1.0 mm thick with and without nickel/5% aluminum-buffered subcoating. Aluminum coatings were characterized in accordance with ASTM G 65-00 abrasion resistance test, ASTM G 76-95 erosion resistance tests, ASTM C 633-01 adhesion strength, HV0.1 hardness tests and metallographic analyses. Results demonstrate properties of arc-sprayed aluminum and aluminum-nickel material coatings that are especially promising in industrial applications where erosion-, abrasion- and corrosion-resistant coating properties are required.

  12. 40 CFR 63.5743 - What standards must I meet for aluminum recreational boat surface coating operations?

    Science.gov (United States)

    2010-07-01

    ... recreational boat surface coating operations? 63.5743 Section 63.5743 Protection of Environment ENVIRONMENTAL... Manufacturing Standards for Aluminum Recreational Boat Surface Coating Operations § 63.5743 What standards must I meet for aluminum recreational boat surface coating operations? (a) For aluminum wipedown solvent...

  13. Adhesion and corrosion studies of a lithium based conversion coating film on the 2024 aluminum alloy

    International Nuclear Information System (INIS)

    Castro, M.R.S.; Nogueira, J.C.; Thim, G.P.; Oliveira, M.A.S.

    2004-01-01

    AA2024-T3-aluminum alloy surfaces were coated using non-chromate and chromate conversion coatings. All coatings were painted with the 10P4-2-primer epoxy resin. Independent on the film formation process, films passed on the substrate/conversion coating wet tape adhesion test. However, only the chromate conversion coating passed on the conversion coating/primer epoxy resin adhesion test. Electrochemical corrosion measurements showed that non-chromate conversion coated surfaces present lower corrosion current density, bigger polarization resistance and less negative corrosion potential than chromate conversion coated surfaces

  14. CO{sub 2} laser coating of nanodiamond on aluminum using an annular beam

    Energy Technology Data Exchange (ETDEWEB)

    Blum, Rodger; Molian, Pal, E-mail: molian@iastate.edu

    2014-01-01

    Laser coating of nanodiamond (ND) on aluminum alloy A319 substrate was investigated using a diffraction-free ring beam. A 1000 W continuous wave CO{sub 2} laser in the ring beam configuration heated the 25–35 μm thick electrostatically sprayed ND powder layers on aluminum surface, melted a very thin layer (10 μm) of aluminum in a controlled fashion and caused phase transition of ND to form 50–60 μm thick ND/diamond-like carbon (DLC) coating. Significant improvements in friction, wear resistance and surface finish were observed in the ring beam method over the traditional Gaussian beam method suggesting that these thick (50–60 μm) ND/DLC laser coatings can outperform the currently used thin (<4 μm) chemically vapor deposited DLC coatings for aluminum parts in automobiles.

  15. CO2 laser coating of nanodiamond on aluminum using an annular beam

    International Nuclear Information System (INIS)

    Blum, Rodger; Molian, Pal

    2014-01-01

    Laser coating of nanodiamond (ND) on aluminum alloy A319 substrate was investigated using a diffraction-free ring beam. A 1000 W continuous wave CO 2 laser in the ring beam configuration heated the 25–35 μm thick electrostatically sprayed ND powder layers on aluminum surface, melted a very thin layer (10 μm) of aluminum in a controlled fashion and caused phase transition of ND to form 50–60 μm thick ND/diamond-like carbon (DLC) coating. Significant improvements in friction, wear resistance and surface finish were observed in the ring beam method over the traditional Gaussian beam method suggesting that these thick (50–60 μm) ND/DLC laser coatings can outperform the currently used thin (<4 μm) chemically vapor deposited DLC coatings for aluminum parts in automobiles.

  16. Performance Comparison of Steam-Based and Chromate Conversion Coatings on Aluminum Alloy 6060

    DEFF Research Database (Denmark)

    Din, Rameez Ud; Jellesen, Morten Stendahl; Ambat, Rajan

    2015-01-01

    In this study, oxide layers generated on aluminum alloy 6060(UNS A96060) using a steam-based process were compared with conventional chromate and chromate-phosphate conversion coatings. Chemical composition and microstructure of the conversion coatings were investigated and their corrosion...... performance was evaluated using potentio dynamic polarization, acetic acid salt spray, and filiform corrosion testing of powder coated specimens. The steam-based process resulted in homogenous growth of oxide layer and superior coverageover intermetallic particles when compared to chromate-based conversion...... coatings. The coating formed by steam showed improved corrosion resistance, while adhesion to powder coatingand filiform corrosion was comparable with chromate conversion coatings....

  17. 40 CFR 63.5755 - How do I demonstrate compliance with the aluminum recreational boat surface coating spray gun...

    Science.gov (United States)

    2010-07-01

    ... the aluminum recreational boat surface coating spray gun cleaning work practice standards? 63.5755... surface coating spray gun cleaning work practice standards? You must demonstrate compliance with the aluminum coating spray gun cleaning work practice standards by meeting the requirements of paragraph (a) or...

  18. Alkaline corrosion properties of laser-clad aluminum/titanium coatings

    DEFF Research Database (Denmark)

    Aggerbeck, Martin; Herbreteau, Alexis; Rombouts, Marleen

    2015-01-01

    Purpose - The purpose of this paper is to study the use of titanium as a protecting element for aluminum in alkaline conditions. Design/methodology/approach - Aluminum coatings containing up to 20 weight per cent Ti6Al4V were produced using laser cladding and were investigated using light optical...... microscope, scanning electron microscope - energy-dispersive X-ray spectroscopy and X-Ray Diffraction, together with alkaline exposure tests and potentiodynamic measurements at pH 13.5. Findings - Cladding resulted in a heterogeneous solidification microstructure containing an aluminum matrix...... implications – For alkaline corrosion-protection of aluminum in the automobile industry, titanium might be useful at pH values below 13.5 or by using other coating techniques. Originality/value – This is the first study testing the use of titanium as a protective element of aluminum in stringent alkaline...

  19. Laser Overlap Welding of Zinc-coated Steel on Aluminum Alloy

    Science.gov (United States)

    Kashani, Hamed Tasalloti; Kah, Paul; Martikainen, Jukka

    Local reinforcement of aluminum with laser welded patches of zinc-coated steel can effectively contribute to crashworthiness, durability and weight reduction of car body. However, the weld between Zn-coated steel and aluminum is commonly susceptible to defects such as spatter, cavity and crack. The vaporization of Zn is commonly known as the main source of instability in the weld pool and cavity formation, especially in a lap joint configuration. Cracks are mainly due to the brittle intermetallic compounds growing at the weld interface of aluminum and steel. This study provides a review on the main metallurgical and mechanical concerns regarding laser overlap welding of Zn-coated steel on Al-alloy and the methods used by researchers to avoid the weld defects related to the vaporization of Zn and the poor metallurgical compatibility between steel and aluminum.

  20. State of residual stress in laser-deposited ceramic composite coatings on aluminum alloys

    NARCIS (Netherlands)

    Kadolkar, P. B.; Watkins, T. R.; De Hosson, J. Th. M.; Kooi, B. J.; Dahotre, N. B.

    The nature and magnitude of the residual stresses within laser-deposited titanium carbide (TiC) coatings on 2024 and 6061 aluminum (Al) alloys were investigated. Macro- and micro-stresses within the coatings were determined using an X-ray diffraction method. Owing to increased debonding between the

  1. Corrosion and nanomechanical behaviors of plasma electrolytic oxidation coated AA7020-T6 aluminum alloy

    Energy Technology Data Exchange (ETDEWEB)

    Venugopal, A., E-mail: arjun_venu@hotmail.com [Materials and Metallurgy Group, Materials and Mechanical Entity, Vikram Sarabhai Space Centre, Thiruvananthapuram (India); Srinath, J. [Materials and Metallurgy Group, Materials and Mechanical Entity, Vikram Sarabhai Space Centre, Thiruvananthapuram (India); Rama Krishna, L. [International Advanced Research Centre for Powder Metallurgy and New Materials (ARCI), Balapur P.O., Hyderabad 500005 (India); Ramesh Narayanan, P.; Sharma, S.C.; Venkitakrishnan, P.V. [Materials and Metallurgy Group, Materials and Mechanical Entity, Vikram Sarabhai Space Centre, Thiruvananthapuram (India)

    2016-04-13

    Alumina coating was deposited on AA7020 aluminum alloy by plasma electrolytic oxidation (PEO) method. The corrosion, stress corrosion cracking (SCC) and nano-mechanical behaviors were examined by means of potentiodynamic polarization, slow strain rate test (SSRT) and nano-indentation tests. Potentiodynamic polarization (PP) was used to evaluate the corrosion resistance of the coating and slow strain rate test (SSRT) was used for evaluating the environmental cracking resistance in 3.5% NaCl solution. The mechanical properties (hardness and elastic modulus) were obtained from each indentation as a function of the penetration depth across the coating cross section. The above results were compared with similar PEO coated aluminum and magnesium alloys. Results indicated that PEO coating on AA7020 alloy significantly improved the corrosion resistance. However the environmental cracking resistance was found to be only marginal. The hardness and elastic modulus values were found to be much higher when compared to the base metal and similar PEO coated 7075 aluminum alloys. The fabricated coating also exhibited good adhesive strength with the substrate similar to other PEO coated aluminum alloys reported in the literature.

  2. Fabrication of carbon nanofiber-reinforced aluminum matrix composites assisted by aluminum coating formed on nanofiber surface by in situ chemical vapor deposition

    Science.gov (United States)

    Ogawa, Fumio; Masuda, Chitoshi

    2015-01-01

    The van der Waals agglomeration of carbon nanofibers (CNFs) and the weight difference and poor wettability between CNFs and aluminum hinder the fabrication of dense CNF-reinforced aluminum matrix composites with superior properties. In this study, to improve this situation, CNFs were coated with aluminum by a simple and low-cost in situ chemical vapor deposition (in situ CVD). Iodine was used to accelerate the transport of aluminum atoms. The coating layer formed by the in situ CVD was characterized using scanning electron microscopy, transmission electron microscopy, x-ray diffraction, Fourier transform-infrared spectroscopy, and x-ray photoelectron spectroscopy. The results confirmed that the CNFs were successfully coated with aluminum. The composites were fabricated to investigate the effect of the aluminum coating formed on the CNFs. The dispersion of CNFs, density, Vickers micro-hardness and thermal conductivity of the composites fabricated by powder metallurgy were improved. Pressure-less infiltration experiments were conducted to fabricate composites by casting. The results demonstrated that the wettability and infiltration were dramatically improved by the aluminum coating layer on CNFs. The aluminum coating formed by the in situ CVD technique was proved to be effective for the fabrication of CNF-reinforced aluminum matrix composites.

  3. Aluminum Mirror Coatings for UVOIR Telescope Optics Including the Far UV

    Science.gov (United States)

    Balasubramanian, Kunjithapatha; Hennessy, John; Raouf, Nasrat; Nikzad, Shouleh; Ayala, Michael; Shaklan, Stuart; Scowen, Paul; Del Hoyo, Javier; Quijada, Manuel

    2015-01-01

    NASA Cosmic Origins (COR) Program identified the development of high reflectivity mirror coatings for large astronomical telescopes particularly for the far ultra violet (FUV) part of the spectrum as a key technology requiring significant materials research and process development. In this paper we describe the challenges and accomplishments in producing stable high reflectance aluminum mirror coatings with conventional evaporation and advanced Atomic Layer Deposition (ALD) techniques. We present the current status of process development with reflectance of approx. 55 to 80% in the FUV achieved with little or no degradation over a year. Keywords: Large telescope optics, Aluminum mirror, far UV astrophysics, ALD, coating technology development.

  4. Effects of yttrium, aluminum and chromium concentrations in bond coatings on the performance of zirconia-yttria thermal barriers

    Science.gov (United States)

    Stecura, S.

    1980-01-01

    A cyclic furnace study was conducted on thermal barrier systems to evaluate the effects of yttrium, chromium and aluminum in nickel-base alloy bond coatings and the effect of bond coating thickness on yttria-stabilized zirconia thermal barrier coating life. Without yttrium in the bond coatings, the zirconia coatings failed very rapidly. Increasing chromium and aluminum in the Ni-Cr-Al-Y bond coatings increased total coating life. This effect was not as great as that due to yttrium. Increased bond coat thickness was also found to increase life.

  5. Aluminum and Other Coatings for the Passivation of Tritium Storage Vessels

    Energy Technology Data Exchange (ETDEWEB)

    Spencer, W. [Savannah River Site (SRS), Aiken, SC (United States). Savannah River National Lab. (SRNL); Korinko, P. [Savannah River Site (SRS), Aiken, SC (United States). Savannah River National Lab. (SRNL)

    2016-11-16

    Using a highly sensitive residual gas analyzer, the off-gassing of hydrogen, water, and hydrocarbons from surface-treated storage vessels containing deuterium was measured. The experimental storage vessels were compared to a low-off-gassing, electro-polished 304L canister. Alternative vessels were made out of aluminum, or were coatings on 304L steel. Coatings included powder pack aluminide, electro-plated aluminum, powder pack chromide, dense electro-plated chromium, copper plated, and copper plated with 25 and 50 percent nano-diamond. Vessels were loaded with low pressure deuterium to observe exchange with protium or hydrogen as observed with formation of HD and HDO. Off gas of D2O or possible CD4 was observed at mass 20. The main off-gas in all of the studies was H2. The studies indicated that coatings required significant post-coating treatment to reduce off-gas and enhance the permeation barrier from gases likely added during the coating process. Dense packed aluminum coatings needed heating to drive off water. Electro-plated aluminum, chromium and copper coatings appeared to trap hydrogen from the plating process. Nano-diamond appeared to enhance the exchange rate with hydrogen off gas, and its coating process trapped significant amounts of hydrogen. Aluminum caused more protium exchange than chromium-treated surfaces. Aluminum coatings released more water, but pure aluminum vessels released small amounts of hydrogen, little water, and generally performed well. Chromium coating had residual hydrogen that was difficult to totally outgas but otherwise gave low residuals for water and hydrocarbons. Our studies indicated that simple coating of as received 304L metal will not adequately block hydrogen. The base vessel needs to be carefully out-gassed before applying a coating, and the coating process will likely add additional hydrogen that must be removed. Initial simple bake-out and leak checks up to 350° C for a few hours was

  6. ASTM B 117 Screening of Nonchromate Conversion Coatings on Aluminum Alloys 2024, 2219, 5083, and 7075 Using DOD Paint Systems

    National Research Council Canada - National Science Library

    Placzankis, Brian

    2003-01-01

    This study examines the corrosion resistance of eight nonchromate conversion coatings versus hexavalent chromium-based Alodine 1200S controls on scribed coated test panels of aluminum alloys 2024, 2219, 5083, and 7075...

  7. Manufacturing a durable superhydrophobic polypropylene coating on aluminum alloy substrate by adding nano-titania nanoparticles.

    Science.gov (United States)

    Jiang, Haiyun; Wu, Ruomei; Hu, Zhongliang; Yuan, Zhiqing; Zhao, Xuehui; Liu, Qilong

    2014-07-01

    A superhydrophobic polypropylene (PP) coating on the surface of aluminum alloy coupons is unstable because of the existence of metastable state in curing process. Nano-titania particles were added into PP solution to form hierarchical micro- and nano-structures of PP coatings on the surface of aluminum alloy coupons. The morphology of the coatings was observed with Scanning Electron Microscopy (SEM), and the corresponding structure and components were investigated with Energy Dispersive Spectrometer (EDS) and X-ray diffractometer (XRD), respectively. The results indicated that nano-TiO2 particles are the main nucleation cores in the curing of the coatings; PP in solution is enclosed in these cores and crystallizes gradually. The coatings can preserve the stable micro- and nano-structure on six months due to the nucleation action of nano-TiO2 particles, and its durable water contact angle (WCA) is about 164 +/- 1.5 degrees.

  8. Enhanced structural color generation in aluminum metamaterials coated with a thin polymer layer.

    Science.gov (United States)

    Cheng, Fei; Yang, Xiaodong; Rosenmann, Daniel; Stan, Liliana; Czaplewski, David; Gao, Jie

    2015-09-21

    A high-resolution and angle-insensitive structural color generation platform is demonstrated based on triple-layer aluminum-silica-aluminum metamaterials supporting surface plasmon resonances tunable across the entire visible spectrum. The color performances of the fabricated aluminum metamaterials can be strongly enhanced by coating a thin transparent polymer layer on top. The results show that the presence of the polymer layer induces a better impedance matching for the plasmonic resonances to the free space so that strong light absorption can be obtained, leading to the generation of pure colors in cyan, magenta, yellow and black (CMYK) with high color saturation.

  9. Mechanical properties of composite coatings of chromium and nanodiamonds on aluminum

    Directory of Open Access Journals (Sweden)

    Gidikova Nelly

    2018-01-01

    Full Text Available Aluminum offers engineers weight saving advantages in their product design. However, aluminum has poor wear and friction properties. In addition, the surface oxide layer of this chemically active metal, which gives it the corrosion resistance, makes it a very difficult metal to plate [1]. Specific pre-treatment must be applied to remove the oxide layer from the aluminum surface. The nanodiamond particles additionally facilitates the process of chromium deposition. The object of this study is to evaluate the impact of nanodiamonds on the mechanical properties of the chromium coating plated on

  10. Processing and properties of chromate-free conversion coatings on aluminum

    Energy Technology Data Exchange (ETDEWEB)

    Buchheit, R.G.; Drewien, C.A.; Martinez, M.A. [Sandia National Labs., Albuquerque, NM (United States); Stoner, G.E. [Virginia Univ., Charlottesville, VA (United States). Dept. of Materials Science and Engineering

    1994-12-31

    A conversion coating method has been developed based on precipitation of Li{sub 2}[Al{sub 2}(OH){sub 6}]{sub 2}{center_dot}CO{sub 3}{center_dot}3H{sub 2}O from alkaline lithium salt solutions. The process is procedurally similar to chromate conversion coating but does not use or produce hazardous chemicals. The coating that forms is polycrystalline, continuous and conformal. The coating meets the MIL-C-5541E corrosion resistance, electrical contact resistance and paint adhesion requirements for certain aluminum alloys, but does not match the levels of performance exhibited by chromate conversion coatings. In this paper, methods for producing the coating are described. Corrosion resistance has been characterized using electrochemical impedance spectroscopy and salt spray exposure. The structural, compositional and property changes attending post-coating thermal exposure are discussed. Performance in standardized corrosion, electrical and paint adhesion tests is also presented.

  11. Mechanical Performance of Cold-Sprayed A357 Aluminum Alloy Coatings for Repair and Additive Manufacturing

    Science.gov (United States)

    Petráčková, K.; Kondás, J.; Guagliano, M.

    2017-12-01

    Cold-sprayed coatings made of A357 aluminum alloy, a casting alloy widely used in aerospace, underwent set of standard tests as well as newly developed fatigue test to gain an information about potential of cold spray for repair and additive manufacturing of loaded parts. With optimal spray parameters, coating deposition on substrate with smooth surface resulted in relatively good bonding, which can be further improved by application of grit blasting on substrate's surface. However, no enhancement of adhesion was obtained for shot-peened surface. Process temperature, which was set either to 450 or 550 °C, was shown to have an effect on adhesion and cohesion strength, but it does not influence residual stress in the coating. To assess cold spray perspectives for additive manufacturing, flat tensile specimens were machined from coating and tested in as-sprayed and heat-treated (solution treatment and aging) condition. Tensile properties of the coating after the treatment correspond to properties of the cast A357-T61 aluminum alloy. Finally, fatigue specimen was proposed to test overall performance of the coating and coating's fatigue limit is compared to the results obtained on cast A357-T61 aluminum alloy.

  12. Ultrasonic irradiation and its application for improving the corrosion resistance of phosphate coatings on aluminum alloys.

    Science.gov (United States)

    Sheng, Minqi; Wang, Chao; Zhong, Qingdong; Wei, Yinyin; Wang, Yi

    2010-01-01

    In this paper, ultrasonic irradiation was utilized for improving the corrosion resistance of phosphate coatings on aluminum alloys. The chemical composition and morphology of the coatings were analyzed by X-ray diffraction analysis (XRD) and scanning electron microscopy (SEM). The effect of ultrasonic irradiation on the corrosion resistance of phosphate coatings was investigated by polarization curves and electrochemical impedance spectroscopy (EIS). Various effects of the addition of Nd(2)O(3) in phosphating bath on the performance of the coatings were also investigated. Results show that the composition of phosphate coating were Zn(3)(PO(4))(2).4H(2)O(hopeite) and Zn crystals. The phosphate coatings became denser with fewer microscopic holes by utilizing ultrasonic irradiation treatment. The addition of Nd(2)O(3) reduced the crystallinity of the coatings, with the additional result that the crystallites were increasingly nubby and spherical. The corrosion resistance of the coatings was also significantly improved by ultrasonic irradiation treatment; both the anodic and cathodic processes of corrosion taking place on the aluminum alloy substrate were suppressed consequently. In addition, the electrochemical impedance of the coatings was also increased by utilizing ultrasonic irradiation treatment compared with traditional treatment.

  13. Application experience of gas-thermal aluminum coatings to protect the pipes for underground construction and repair of heat networks

    Science.gov (United States)

    Kolpakov, A. S.

    2013-11-01

    Questions of sacrificial protection for pipes of underground heat networks with aluminum against the external corrosion are considered. The description of pilot production of pipes with a plasma aluminum coating and the deposition of a sacrificial gas-plasma aluminum coating on weld joints of pipelines and the zone of their thermal influence during assemblage is presented. Examples of repairing the segments of distribution heat networks by the pipes with the tread protection are presented.

  14. Protective Performance of Polyaniline-Sulfosalicylic Acid/Epoxy Coating for 5083 Aluminum

    Science.gov (United States)

    Liu, Suyun; Liu, Li; Meng, Fandi; Li, Ying; Wang, Fuhui

    2018-01-01

    Epoxy coatings incorporating different content of sulfosalicylic acid doped polyaniline (PANI-SSA) have been investigated for corrosion protection of 5083 aluminum alloy in 3.5% NaCl solution. The performance of the coatings is studied using a combination of electrochemical impedance spectroscopy (EIS), open circuit potential (OCP), gravimetric tests, adhesion tests, scanning electron microscopy (SEM) and X-ray photoelectron spectroscopy (XPS). The results demonstrate that the content of PANI-SSA not only affects the coating compactness and the transportation of aggressive medium, but also has a significant influence on the-based aluminum. The coating with 2 wt. % PANI-SSA exhibits the best corrosion inhibition due to its good protective properties and the formation of a complete PANI-SSA induced oxide layer. PMID:29438304

  15. Protective Performance of Polyaniline-Sulfosalicylic Acid/Epoxy Coating for 5083 Aluminum.

    Science.gov (United States)

    Liu, Suyun; Liu, Li; Meng, Fandi; Li, Ying; Wang, Fuhui

    2018-02-13

    Epoxy coatings incorporating different content of sulfosalicylic acid doped polyaniline (PANI-SSA) have been investigated for corrosion protection of 5083 aluminum alloy in 3.5% NaCl solution. The performance of the coatings is studied using a combination of electrochemical impedance spectroscopy (EIS), open circuit potential (OCP), gravimetric tests, adhesion tests, scanning electron microscopy (SEM) and X-ray photoelectron spectroscopy (XPS). The results demonstrate that the content of PANI-SSA not only affects the coating compactness and the transportation of aggressive medium, but also has a significant influence on the-based aluminum. The coating with 2 wt. % PANI-SSA exhibits the best corrosion inhibition due to its good protective properties and the formation of a complete PANI-SSA induced oxide layer.

  16. Low Temperature Curing of Hydrogen Silsesquioxane Surface Coatings for Corrosion Protection of Aluminum

    DEFF Research Database (Denmark)

    Lampert, Felix; Jensen, Annemette Hindhede; Møller, Per

    2016-01-01

    Hydrogen Silsesquioxane (HSQ) has shown to be a promising precursor for corrosion protective glass coatings for metallic substrates due to the excellent barrier properties of the films, especially in the application of protective coatings for aluminum in the automotive industry where high chemical...... stability in alkaline environments is required. The coatings have been successfully applied to stainless steel substrates. However the traditional thermal curing of HSQ involves heating to elevated temperatures, which are beyond those applicable for most industrial applications of aluminum. In this study...... low temperature processes are tested and evaluated as possible alternatives to the traditional high temperature cure. Thin HSQ films are deposited onsilicon wafers to model the degree of curing induced by the low temperature methods in comparison to thermal curing.Furthermore, the coatings are applied...

  17. Mechanical characterization of copper coated carbon nanotubes reinforced aluminum matrix composites

    Energy Technology Data Exchange (ETDEWEB)

    Maqbool, Adnan, E-mail: adnanmaqbool247@gmail.com [Faculty of Materials Science and Engineering, GIK Institute of Engineering Sciences and Technology, Topi 23640, KP (Pakistan); School of Nano and Advanced Material Engineering, Changwon National University, Gyeongnam 641-773 (Korea, Republic of); Hussain, M. Asif; Khalid, F. Ahmad; Bakhsh, Nabi [Faculty of Materials Science and Engineering, GIK Institute of Engineering Sciences and Technology, Topi 23640, KP (Pakistan); Hussain, Ali; Kim, Myong Ho [School of Nano and Advanced Material Engineering, Changwon National University, Gyeongnam 641-773 (Korea, Republic of)

    2013-12-15

    In this investigation, carbon nanotube (CNT) reinforced aluminum composites were prepared by the molecular-level mixing process using copper coated CNTs. The mixing of CNTs was accomplished by ultrasonic mixing and ball milling. Electroless Cu-coated CNTs were used to enhance the interfacial bonding between CNTs and aluminum. Scanning electron microscope analysis revealed the homogenous dispersion of Cu-coated CNTs in the composite samples compared with the uncoated CNTs. The samples were pressureless sintered under vacuum followed by hot rolling to promote the uniform microstructure and dispersion of CNTs. In 1.0 wt.% uncoated and Cu-coated CNT/Al composites, compared to pure Al, the microhardness increased by 44% and 103%, respectively. As compared to the pure Al, for 1.0 wt.% uncoated CNT/Al composite, increase in yield strength and ultimate tensile strength was estimated about 58% and 62%, respectively. However, in case of 1.0 wt.% Cu-coated CNT/Al composite, yield strength and ultimate tensile strength were increased significantly about 121% and 107%, respectively. - Graphical Abstract: Copper coated CNTs were synthesized by the electroless plating process. Optimizing the plating bath to (1:1) by wt CNTs with Cu, thickness of Cu-coated CNTs has been reduced to 100 nm. Cu-coated CNTs developed the stronger interfacial bonding with the Al matrix which resulted in the efficient transfer of load. Highlights: • Copper coated CNTs were synthesized by the electroless plating process. • Thickness of Cu-coated CNTs has been reduced to 100 nm by optimized plating bath. • In 1.0 wt.% Cu-coated CNT/Al composite, microhardness increased by 103%. • Cu-coated CNTs transfer load efficiently with stronger interfacial bonding. • In 1.0 wt.% Cu-coated CNT/Al composite, Y.S and UTS increased by 126% and 105%.

  18. Tribological and Wear Performance of Nanocomposite PVD Hard Coatings Deposited on Aluminum Die Casting Tool

    Directory of Open Access Journals (Sweden)

    Jose Mario Paiva

    2018-02-01

    Full Text Available In the aluminum die casting process, erosion, corrosion, soldering, and die sticking have a significant influence on tool life and product quality. A number of coatings such as TiN, CrN, and (Cr,AlN deposited by physical vapor deposition (PVD have been employed to act as protective coatings due to their high hardness and chemical stability. In this study, the wear performance of two nanocomposite AlTiN and AlCrN coatings with different structures were evaluated. These coatings were deposited on aluminum die casting mold tool substrates (AISI H13 hot work steel by PVD using pulsed cathodic arc evaporation, equipped with three lateral arc-rotating cathodes (LARC and one central rotating cathode (CERC. The research was performed in two stages: in the first stage, the outlined coatings were characterized regarding their chemical composition, morphology, and structure using glow discharge optical emission spectroscopy (GDOES, scanning electron microscopy (SEM, and X-ray diffraction (XRD, respectively. Surface morphology and mechanical properties were evaluated by atomic force microscopy (AFM and nanoindentation. The coating adhesion was studied using Mersedes test and scratch testing. During the second stage, industrial tests were carried out for coated die casting molds. In parallel, tribological tests were also performed in order to determine if a correlation between laboratory and industrial tests can be drawn. All of the results were compared with a benchmark monolayer AlCrN coating. The data obtained show that the best performance was achieved for the AlCrN/Si3N4 nanocomposite coating that displays an optimum combination of hardness, adhesion, soldering behavior, oxidation resistance, and stress state. These characteristics are essential for improving the die mold service life. Therefore, this coating emerges as a novelty to be used to protect aluminum die casting molds.

  19. Tribological and Wear Performance of Nanocomposite PVD Hard Coatings Deposited on Aluminum Die Casting Tool

    Science.gov (United States)

    Fox-Rabinovich, German; Locks Junior, Edinei; Stolf, Pietro; Matos Martins, Marcelo

    2018-01-01

    In the aluminum die casting process, erosion, corrosion, soldering, and die sticking have a significant influence on tool life and product quality. A number of coatings such as TiN, CrN, and (Cr,Al)N deposited by physical vapor deposition (PVD) have been employed to act as protective coatings due to their high hardness and chemical stability. In this study, the wear performance of two nanocomposite AlTiN and AlCrN coatings with different structures were evaluated. These coatings were deposited on aluminum die casting mold tool substrates (AISI H13 hot work steel) by PVD using pulsed cathodic arc evaporation, equipped with three lateral arc-rotating cathodes (LARC) and one central rotating cathode (CERC). The research was performed in two stages: in the first stage, the outlined coatings were characterized regarding their chemical composition, morphology, and structure using glow discharge optical emission spectroscopy (GDOES), scanning electron microscopy (SEM), and X-ray diffraction (XRD), respectively. Surface morphology and mechanical properties were evaluated by atomic force microscopy (AFM) and nanoindentation. The coating adhesion was studied using Mersedes test and scratch testing. During the second stage, industrial tests were carried out for coated die casting molds. In parallel, tribological tests were also performed in order to determine if a correlation between laboratory and industrial tests can be drawn. All of the results were compared with a benchmark monolayer AlCrN coating. The data obtained show that the best performance was achieved for the AlCrN/Si3N4 nanocomposite coating that displays an optimum combination of hardness, adhesion, soldering behavior, oxidation resistance, and stress state. These characteristics are essential for improving the die mold service life. Therefore, this coating emerges as a novelty to be used to protect aluminum die casting molds. PMID:29495620

  20. Tribological and Wear Performance of Nanocomposite PVD Hard Coatings Deposited on Aluminum Die Casting Tool.

    Science.gov (United States)

    Paiva, Jose Mario; Fox-Rabinovich, German; Locks Junior, Edinei; Stolf, Pietro; Seid Ahmed, Yassmin; Matos Martins, Marcelo; Bork, Carlos; Veldhuis, Stephen

    2018-02-28

    In the aluminum die casting process, erosion, corrosion, soldering, and die sticking have a significant influence on tool life and product quality. A number of coatings such as TiN, CrN, and (Cr,Al)N deposited by physical vapor deposition (PVD) have been employed to act as protective coatings due to their high hardness and chemical stability. In this study, the wear performance of two nanocomposite AlTiN and AlCrN coatings with different structures were evaluated. These coatings were deposited on aluminum die casting mold tool substrates (AISI H13 hot work steel) by PVD using pulsed cathodic arc evaporation, equipped with three lateral arc-rotating cathodes (LARC) and one central rotating cathode (CERC). The research was performed in two stages: in the first stage, the outlined coatings were characterized regarding their chemical composition, morphology, and structure using glow discharge optical emission spectroscopy (GDOES), scanning electron microscopy (SEM), and X-ray diffraction (XRD), respectively. Surface morphology and mechanical properties were evaluated by atomic force microscopy (AFM) and nanoindentation. The coating adhesion was studied using Mersedes test and scratch testing. During the second stage, industrial tests were carried out for coated die casting molds. In parallel, tribological tests were also performed in order to determine if a correlation between laboratory and industrial tests can be drawn. All of the results were compared with a benchmark monolayer AlCrN coating. The data obtained show that the best performance was achieved for the AlCrN/Si₃N₄ nanocomposite coating that displays an optimum combination of hardness, adhesion, soldering behavior, oxidation resistance, and stress state. These characteristics are essential for improving the die mold service life. Therefore, this coating emerges as a novelty to be used to protect aluminum die casting molds.

  1. Analysis of hardness of nanocrystalline coatings of aluminum-rich

    Indian Academy of Sciences (India)

    second, single-phase nanocomposite coatings composed of a mixture of AlN grains of different crystallographic orienta- tion with a wurtzite-type structure. In particular, it has been reported that coatings with atomic ratio Al/(Al + Ti) bet- ween 0·54 and 0·69 undergo a phase change from fcc to hcp phase, causing a decrease ...

  2. Analysis of hardness of nanocrystalline coatings of aluminum-rich

    Indian Academy of Sciences (India)

    sured with a microhardness system (MITUYOTO HM-124) applying loads of 10, 25, 50, 100, 200, 300 and 500 gf. The chemical composition of the coatings was determined by energy dispersive spectroscopy (EDS) using a PHILIPS. XL30 ESEM scanning electron microscope (SEM). The structure of the Ti1−x Alx N coatings ...

  3. Role of alfalfa mosaic virus coat protein in regulation of the balance between viral plus and minus strand RNA synthesis

    NARCIS (Netherlands)

    van der Kuyl, A. C.; Neeleman, L.; Bol, J. F.

    1991-01-01

    Replication of wild type RNA 3 of alfalfa mosaic virus (AIMV) and mutants with frameshifts in the P3 or coat protein (CP) genes was studied in protoplasts from tobacco plants transformed with DNA copies of AIMV RNAs 1 and 2. Accumulation of viral plus and minus strand RNAs was monitored with

  4. Initial bacterial deposition on bare and zeolite-coated aluminum alloy and stainless steel.

    Science.gov (United States)

    Chen, Gexin; Beving, Derek E; Bedi, Rajwant S; Yan, Yushan S; Walker, Sharon L

    2009-02-03

    In this study, the impact of zeolite thin film coatings on bacterial deposition and "biofouling" of surfaces has been investigated in an aqueous environment. The synthesis of two types of zeolite coatings, ZSM-5 coated on aluminum alloy and zeolite A coated on stainless steel, and the characterization of the coated and bare metal surfaces are described. The extent of cell deposition onto the bare and zeolite-coated aluminum alloy and stainless steel surfaces is investigated in a parallel plate flow chamber system under a laminar flow conditions. The initial rates of bacterial transfer to the various surfaces are compared by utilizing a marine bacterium, Halomonas pacifica g, under a range of ionic strength conditions. H. pacifica g deposited onto bare metal surfaces to a greater extent as compared with cells deposited onto the zeolite coatings. The surface properties found to have the most notable effect on attachment are the electrokinetic and hydrophobicity properties of the metal and zeolite-coated surfaces. These results suggest that a combination of two chemical mechanisms-hydrophobic and electrostatic interactions-contribute to the antifouling nature of the zeolite surface. Additional observations on the relative role of the hydrodynamic and physical phenomena are also discussed.

  5. Prevention of small black spots on sugar-coated tablets containing aluminum acetylsalicylic acid.

    Science.gov (United States)

    Tomida, Y; Makino, T

    1999-04-01

    Sugar-coated tablets containing aluminum acetylsalicylate gradually developed black spots on their surface. A factorial experiment was performed based on an L32 orthogonal array table in an attempt to halt this phenomenon. The factor responsible proved to be talc used to formulate the smooth coating layer over the subcoating layer containing aluminum acetylsalicylate. When HCl-treated talc was used as a filler for the smoothing layer, the black spots were markedly decreased. The spotting mechanism was considered to be due to hydrolysis of aluminum acetylsalicylate in the subcoating layer to salicylic acid and acetic acid, which sublimated into the pores of the smoothing layer. Then, ferrous ion substituted from magnesium ion in the talc molecule center was extracted by salicylic acid, acetic acid, and moisture. Finally, the ferrous ion was oxidized to ferric ion, and this produced an Fe3+ chelate compound together with salicylic acid.

  6. Preparation and Properties of Microarc Oxidation Self-Lubricating Composite Coatings on Aluminum Alloy

    Directory of Open Access Journals (Sweden)

    Zhenwei Li

    2017-04-01

    Full Text Available Microarc oxidation (MAO coatings were prepared on 2024-T4 aluminum alloy using pulsed bipolar power supply at different cathode current densities. The MAO ceramic coatings contained many crater-like micropores and a small number of microcracks. After the MAO coatings were formed, the coated samples were immersed into a water-based Polytetrafluoroethylene (PTFE dispersion. The micropores and microcracks on the surface of the MAO coatings were filled with PTFE dispersion for preparing MAO self-lubricating composite coatings. The microstructure and properties of MAO coatings and the wear resistance of microarc oxidation self-lubricating composite coatings were analyzed by SEM, laser confocal microscope, X-ray diffractometry (XRD, Vickers hardness test, scratch test and ball-on-disc abrasive tests, respectively. The results revealed that the wear rates of the MAO coatings decreased significantly with an increase in cathode current density. Compared to the MAO coatings, the microarc oxidation self-lubricating composite coatings exhibited a lower friction coefficient and lower wear rates.

  7. Indentation creep behavior of cold sprayed aluminum amorphous/nano-crystalline coatings

    Energy Technology Data Exchange (ETDEWEB)

    Babu, P. Suresh [International Advanced Research Centre for Powder Metallurgy and New Materials (ARCI), Balapur, Hyderabad 500005, Andhra Pradesh (India); Nanomechanics and Nanotribology Laboratory, Department of Mechanical and Materials Engineering, Florida International University, Miami, FL 33174 (United States); Jha, R.; Guzman, M. [Nanomechanics and Nanotribology Laboratory, Department of Mechanical and Materials Engineering, Florida International University, Miami, FL 33174 (United States); Sundararajan, G. [International Advanced Research Centre for Powder Metallurgy and New Materials (ARCI), Balapur, Hyderabad 500005, Andhra Pradesh (India); Agarwal, Arvind, E-mail: agarwala@fiu.edu [Nanomechanics and Nanotribology Laboratory, Department of Mechanical and Materials Engineering, Florida International University, Miami, FL 33174 (United States)

    2016-03-21

    In this study, we report room temperature creep properties of cold sprayed aluminum amorphous/nanocrystalline coating using nanoindentation technique. Creep experiments were also performed on heat treated coatings to study the structural stability and its influence on the creep behavior. The peak load and holding time were varied from 1000 to 4000 µN and 0 to 240 s respectively. Stress exponent value (n) vary from 5.6 to 2.3 in as-sprayed (AS) coatings and 7.2–4.8 in heat treated (HT) coatings at peak load of 1000–4000 µN at 240 s hold time. Higher stress exponent value indicates heat treated coatings have more resistance to creep deformation than as-sprayed coatings. Relaxed, partially crystallized structure with less porosity, and stronger inter-splat boundaries restrict the deformation in heat treated coatings as compared to greater free volume generation in amorphous as-sprayed coatings. The computed activation volume of heat treated coatings is twice of as-sprayed coatings indicating greater number of atom participation in shear band formation in heat treated coatings. The proposed mechanism was found to be consistent with the stress exponent values.

  8. Aluminum Oxide Formation On Fecral Catalyst Support By Electro-Chemical Coating

    Directory of Open Access Journals (Sweden)

    Yang H.S.

    2015-06-01

    Full Text Available FeCrAl is comprised essentially of Fe, Cr, Al and generally considered as metallic substrates for catalyst support because of its advantage in the high-temperature corrosion resistance, high mechanical strength, and ductility. Oxidation film and its adhesion on FeCrAl surface with aluminum are important for catalyst life. Therefore various appropriate surface treatments such as thermal oxidation, Sol, PVD, CVD has studied. In this research, PEO (plasma electrolytic oxidation process was applied to form the aluminum oxide on FeCrAl surface, and the formed oxide particle according to process conditions such as electric energy and oxidation time were investigated. Microstructure and aluminum oxide particle on FeCrAl surface after PEO process was observed by FE-SEM and EDS with element mapping analysis. The study presents possibility of aluminum oxide formation by electro-chemical coating process without any pretreatment of FeCrAl.

  9. Microhardness and wear resistance of PEO-coated 5754 aluminum alloy

    Science.gov (United States)

    Vyaliy, I. E.; Egorkin, V. S.; Sinebryukhov, S. L.; Minaev, A. N.; Gnedenkov, S. V.

    2017-09-01

    We present results of the study aimed at assessing the effect of duty cycle (D) during plasma electrolytic oxidation (PEO) on protective properties of the coatings produced on 5754 aluminum alloy. It is shown that increasing the duty cycle of a microsecond current pulses leads to increased hardness and reduced abrasive wear of the PEO-layers, improving mechanical properties. The obtained data allowed confirming, that increasing the amount of energy consumed for coating growth leads to the formation of thicker PEO-layers with improved tribological properties. The effect of duty cycle during plasma electrolytic oxidation on protective properties of the produced coatings was assessed.

  10. State of residual stress in laser-deposited ceramic composite coatings on aluminum alloys

    OpenAIRE

    Kadolkar, P. B.; Watkins, T. R.; De Hosson, J. Th. M.; Kooi, B. J.; Dahotre, N. B.

    2007-01-01

    The nature and magnitude of the residual stresses within laser-deposited titanium carbide (TiC) coatings on 2024 and 6061 aluminum (Al) alloys were investigated. Macro- and micro-stresses within the coatings were determined using an X-ray diffraction method. Owing to increased debonding between the coating and the substrate, the macro-stresses were found to be compressive and to decrease in magnitude with increasing processing speed. The origin of the macro- and micro-stresses is discussed. T...

  11. Polyurethane spray coating of aluminum wire bonds to prevent corrosion and suppress resonant oscillations

    CERN Document Server

    Izen, Joseph; The ATLAS collaboration; Kurth, Matthew Glenn

    2015-01-01

    Unencapsulated aluminum wedge wire bonds are common in particle-physics pixel and strip detectors. Industry-favored bulk encapsulation is eschewed due to the range of operating temperatures and radiation. Wire bond failures are a persistent, source of tracking detector failure Unencapsulated bonds are vulnerable to condensation-induced corrosion, particularly when halides are present. Oscillations from periodic Lorenz forces are documented as another source of wire bond failure. Spray application of polyurethane coatings, performance of polyurethane-coated wire bonds after climate chamber exposure, and resonant properties of PU-coated wire bonds and their resistance to periodic Lorenz forces will be described.

  12. Novel chitosan-magnesium aluminum silicate nanocomposite film coatings for modified-release tablets.

    Science.gov (United States)

    Khunawattanakul, Wanwisa; Puttipipatkhachorn, Satit; Rades, Thomas; Pongjanyakul, Thaned

    2011-04-04

    Chitosan (CS), a positively charged polysaccharide, and magnesium aluminum silicate (MAS), a negatively charged clay with silicate layers, can electrostatically interact to form nanocomposite films. In this study, CS-MAS nanocomposite films were evaluated for use in tablet film coating. Effects of CS-MAS ratio and coating level on water uptake and drug release from the coated tablets were investigated. Surface and film matrix morphology of the coated film and the effect of enzymes in the simulated gastro-intestinal fluid on drug release were also examined. The results demonstrated that the CS-MAS coated tablets had a rough surface and a layered matrix film, whereas a smooth surface and dense matrix film on the CS coated tablets was found. However, the CS-MAS coated tablets provided fewer film defects than the CS coated tablets. Nanocomposite formation between CS and MAS could retard swelling and erosion of CS in the composite films in acidic medium. The higher MAS ratio of the CS-MAS coated tablets gave lower water uptake and slower drug release when compared with the CS coated tablets. Moreover, the CS-MAS films on the tablets presented good stability towards enzymatic degradation in simulated intestinal fluid. The release of drug from the CS-MAS coated tablets could be modulated by varying CS-MAS ratios and coating levels. Additionally, drug solubility also influenced drug release characteristics of the CS-MAS coated tablets. These findings suggest that the CS-MAS nanocomposites displays a strong potential for use in tablet film coating intended for modifying drug release from tablets. Copyright © 2011 Elsevier B.V. All rights reserved.

  13. Magnesium-Based Sacrificial Anode Cathodic Protection Coatings (Mg-Rich Primers for Aluminum Alloys

    Directory of Open Access Journals (Sweden)

    Michael D. Blanton

    2012-09-01

    Full Text Available Magnesium is electrochemically the most active metal employed in common structural alloys of iron and aluminum. Mg is widely used as a sacrificial anode to provide cathodic protection of underground and undersea metallic structures, ships, submarines, bridges, decks, aircraft and ground transportation systems. Following the same principle of utilizing Mg characteristics in engineering advantages in a decade-long successful R&D effort, Mg powder is now employed in organic coatings (termed as Mg-rich primers as a sacrificial anode pigment to protect aerospace grade aluminum alloys against corrosion. Mg-rich primers have performed very well on aluminum alloys when compared against the current chromate standard, but the carcinogenic chromate-based coatings/pretreatments are being widely used by the Department of Defense (DoD to protect its infrastructure and fleets against corrosion damage. Factors such as reactivity of Mg particles in the coating matrix during exposure to aggressive corrosion environments, interaction of atmospheric gases with Mg particles and the impact of Mg dissolution, increases in pH and hydrogen gas liberation at coating-metal interface, and primer adhesion need to be considered for further development of Mg-rich primer technology.

  14. Effect of coating current density on the wettability of electrodeposited copper thin film on aluminum substrate

    Directory of Open Access Journals (Sweden)

    Arun Augustin

    2016-09-01

    Full Text Available Copper is the only one solid metal registered by the US Environmental Protection Agency as an antimicrobial touch surface. In touch surface applications, wettability of the surface has high significance. The killing rate of the harmful microbes depends on the wetting of pathogenic solution. Compared to the bulk copper, coated one on aluminum has the advantage of economic competitiveness and the possibility of manufacturing complex shapes. In the present work, the copper coating on the aluminum surface has successfully carried out by electrodeposition using non cyanide alkaline bath. To ensure good adhesion strength, the substrate has been pre-zincated prior to copper deposition. The coating current density is one of the important parameters which determine the nucleation density of the copper on the substrate. To understand the effect of current density on wettability, the coating has done at different current densities in the range of 3 A dm−2 to 9 A dm−2 for fixed time interval. The grain size has been measured from TEM micrographs and showed that as current density increases, grain size reduces from 62 nm to 35 nm. Since the grain size reduces, grain boundary volume has increases. As a result the value of strain energy (calculated by Williamson–Hall method has increased. The density of nodular morphology observed in SEM analysis has been increased with coating current density. Further, wettability studies with respect to double distilled water on the electrodeposited copper coatings which are coated at different current densities are carried out. At higher current density the coating is more wettable by water because at these conditions grain size of the coating decreases and morphology of grain changes to a favorable dense nodularity.

  15. Analysis of hardness of nanocrystalline coatings of aluminum-rich ...

    Indian Academy of Sciences (India)

    It was observed that the hardness of the coatings decreases from 22.8–9.5 GPa with an increased nitrogen content from 1.5–4.5 sccm. Subsequently, the hardness increased to 22.1 GPa by increasing nitrogen to 6 sccm. The behavior of hardness with grain size variation is consistent with the Hall-Peth relationship. The high ...

  16. The corrosion protection of 6061-T6 aluminum by a polyurethane-sealed anodized coat

    Science.gov (United States)

    Danford, M. D.

    1990-01-01

    The corrosion protection of 6061-T6 anodized aluminum afforded by a newly patented polyurethane seal was studied using the ac impedance technique. Values of the average corrosion rates over a 27-day exposure period in 3.5 percent NaCl solutions at pH 5.2 and pH 9.5 compared very favorably for Lockheed-prepared polyurethane-sealed and dichromate-sealed coats of the same thickness. Average corrosion rates for both specimens over the first 7 days of exposure compared well with those for a hard anodized, dichromate-sealed coat, but rose well above those for the hard anodized coat over the entire 27-day period. This is attributed both to the greater thickness of the hard anodized coat, and possibly to its inherently better corrosion protective capability.

  17. Fabrication of super-hydrophobic surfaces on aluminum alloy substrates by RF-sputtered polytetrafluoroethylene coatings

    Directory of Open Access Journals (Sweden)

    Yang Wang

    2014-03-01

    Full Text Available In this work, we present a method of fabricating super-hydrophobic surface on aluminum alloy substrate. The etching of aluminum surfaces has been performed using Beck's dislocation etchant for different time to create micrometer-sized irregular steps. An optimised etching time of 50 s is found to be essential before polytetrafluoroethylene (PTFE coating, to obtain a highest water contact angle of 165±2° with a lowest contact angle hysteresis as low as 5±2°. The presence of patterned microstructure as revealed by scanning electron microscopy (SEM together with the low surface energy ultrathin RF-sputtered PTFE films renders the aluminum alloy surfaces highly super-hydrophobic.

  18. Development of a Multi-layer Anti-reflective Coating for Gallium Arsenide/Aluminum Gallium Arsenide Solar Cells

    Science.gov (United States)

    2015-07-01

    Aluminum Gallium Arsenide Solar Cells by Kimberley A Olver Approved for public release; distribution unlimited...Development of a Multi-layer Anti-reflective Coating for Gallium Arsenide / Aluminum Gallium Arsenide Solar Cells by Kimberley A Olver... Aluminum Gallium Arsenide (AlGaAs) Solar Cells 5a. CONTRACT NUMBER 5b. GRANT NUMBER 5c. PROGRAM ELEMENT NUMBER 6. AUTHOR(S) Kimberley A Olver

  19. Corrosion resistance of sodium sulfate coated cobalt-chromium-aluminum alloys at 900 C, 1000 C, and 1100 C

    Science.gov (United States)

    Santoro, G. J.

    1979-01-01

    The corrosion of sodium sulfate coated cobalt alloys was measured and the results compared to the cyclic oxidation of alloys with the same composition, and to the hot corrosion of compositionally equivalent nickel-base alloys. Cobalt alloys with sufficient aluminum content to form aluminum containing scales corrode less than their nickel-base counterparts. The cobalt alloys with lower aluminum levels form CoO scales and corrode more than their nickel-base counterparts which form NiO scales.

  20. Rare earth conversion coatings grown on AA6061 aluminum alloys. Corrosion studies

    Energy Technology Data Exchange (ETDEWEB)

    Brachetti S, S. B. [Instituto Tecnologico de Ciudad Madero, Av. 1o. de Mayo y Sor Juana I. de la Cruz, Col. Los Mangos, 89440 Ciudad Madero, Tanaulipas (Mexico); Dominguez C, M. A.; Torres H, A. M.; Onofre B, E. [IPN, Centro de Investigacion en Ciencia Aplicada y Tecnologia Avanzada - Altamira, Carretera Tampico-Puerto Industrial Altamira Km. 14.5, 89600 Altamira, Tamaulipas (Mexico); De la Cruz H, W., E-mail: mdominguezc@ipn.mx [UNAM, Centro de Nanociencias y Nanotecnologia, Apdo. Postal 2681, 22800 Ensenada, Baja California (Mexico)

    2014-07-01

    The present work is aimed to investigate the corrosion resistance of rare earth protective coatings deposited by spontaneous deposition on AA6061 aluminum alloy substrates. Coatings were deposited from water-based Ce(NO{sub 3}){sub 3} and La(NO{sub 3}){sub 3} solutions by varing parameters such as rare earth solution concentration, bath temperature and immersion time. The values of the Tafel slopes indicate that the cathodic process is favored by concentration polarization rather than activation polarization. Chemical and morphological characterizations of the surface before and after electrochemical evaluations were performed by X-ray photoelectron spectroscopy and scanning electron microscopy. (Author)

  1. Rare earth conversion coatings grown on AA6061 aluminum alloys. Corrosion studies

    International Nuclear Information System (INIS)

    Brachetti S, S. B.; Dominguez C, M. A.; Torres H, A. M.; Onofre B, E.; De la Cruz H, W.

    2014-01-01

    The present work is aimed to investigate the corrosion resistance of rare earth protective coatings deposited by spontaneous deposition on AA6061 aluminum alloy substrates. Coatings were deposited from water-based Ce(NO 3 ) 3 and La(NO 3 ) 3 solutions by varing parameters such as rare earth solution concentration, bath temperature and immersion time. The values of the Tafel slopes indicate that the cathodic process is favored by concentration polarization rather than activation polarization. Chemical and morphological characterizations of the surface before and after electrochemical evaluations were performed by X-ray photoelectron spectroscopy and scanning electron microscopy. (Author)

  2. Enhanced aluminum reflecting and solar-blind filter coatings for the far-ultraviolet

    Science.gov (United States)

    Del Hoyo, Javier; Quijada, Manuel

    2017-09-01

    The advancement of far-ultraviolet (FUV) coatings is essential to meet the specified throughput requirements of the Large UV/Optical/IR (LUVOIR) Surveyor Observatory which will cover wavelengths down to the 100 nm range. The biggest constraint in the optical thin film coating design is attenuation in the Lyman-Alpha Ultraviolet range of 100-130 nm in which conventionally deposited thin film materials used in this spectral region (e.g., aluminum [Al] protected with Magnesium fluoride [MgF2]) often have high absorption and scatter properties degrading the throughput in an optical system. We investigate the use of optimally deposited aluminum and aluminum tri-fluoride (AlF3) materials for reflecting and solar blind band-pass filter coatings for use in the FUV. Optical characterization of the deposited designs has been performed using UV spectrometry. The optical thin film design and optimal deposition conditions to produce superior reflectance and transmittance using Al and AlF3 are presented.

  3. Effect of 2D WS2 Addition on Cold-Sprayed Aluminum Coating

    Science.gov (United States)

    Loganathan, Archana; Rengifo, Sara; Hernandez, Alexander Franco; Emirov, Yusuf; Zhang, Cheng; Boesl, Benjamin; Karthikeyan, Jeganathan; Agarwal, Arvind

    2017-10-01

    Tungsten disulfide (WS2) has excellent solid lubrication properties due to its 2D layered structure. This study focuses on depositing Al-2 wt.% WS2 composite coating by cold spray technique. The effect of WS2 addition on the microstructure, mechanical and tribological properties of the composite coatings is examined in the as-deposited and heat-treated conditions. After heat treatment, the coating density increased to 99% with improved intersplat bonding. The microhardness of the heat-treated Al-2 wt.% WS2 coating increased by 56% as compared to the as-sprayed coating. The wear resistance of heat-treated Al-2 wt.% WS2 coating improved by 75% with a synergistic reduction in the coefficient of friction (COF) by 51%. Transmission electron microscopy investigation reveals the presence of layered WS2 within aluminum splats with a strong interface. This study shows that cold spraying can be effectively used to integrate 2D layered WS2 as a solid lubricant in the metallic coatings.

  4. Non-isothermal oxidation of aluminum nanopowder coated by hydrocarbons and fluorohydrocarbons

    Science.gov (United States)

    Sossi, A.; Duranti, E.; Paravan, C.; DeLuca, L. T.; Vorozhtsov, A. B.; Gromov, A. A.; Pautova, Yu. I.; Lerner, M. I.; Rodkevich, N. G.

    2013-04-01

    Aluminum nanopowder (nAl) obtained by electrical explosion of wires and passivated/coated with hydrocarbons and fluorohydrocarbons is comprehensively characterized. Coatings of different natures (octadecanoic and hexadecanoic acid, (1,1,11) trihydroperfluoro-undecan-1-ol, Fluorel™ + ester from esterification of (1,1,11) trihydroperfluoro-undecan-1-ol with furan-2,5-dione) were applied on the particle surface. The powders were studied by TEM, SEM, DSC-TGA, and BET specific surface area. The active aluminum content was determined by volumetric analyses. Coated nAl particles were compared to non-coated powder by the corresponding reactivity parameters obtained from DSC-TGA. It was found that while fatty acids have a weak effect on the non-isothermal oxidation behavior, fluoroelastomers shift the oxidation onset of nAl to higher temperatures by ˜20 °C for the first oxidation stage and by ˜100 °C for the second oxidation stage.

  5. Polyurethane spray coating of aluminum wire bonds to prevent corrosion and suppress resonant oscillations

    CERN Document Server

    INSPIRE-00092738; Kurth, Matthew; Boyd, Rusty

    2016-01-01

    Unencapsulated aluminum wedge wire bonds are common in particle physics pixel and strip detectors. Industry-favored bulk encapsulation is eschewed due to the range of operating temperatures and radiation. Wire bond failures are a persistent source of tracking-detector failure. Unencapsulated bonds are vulnerable to condensation-induced corrosion, particularly when halides are present. Oscillations from periodic Lorentz forces are documented as another source of wire bond failure. Spray application of polyurethane coatings, performance of polyurethane-coated wire bonds after climate chamber exposure, and resonant properties of polyurethane-coated wire bonds and their resistance to periodic Lorentz forces are under study for use in a future High Luminosity Large Hadron Collider detector such as the ATLAS Inner Tracker upgrade.

  6. Enhancement of low pressure cold sprayed copper coating adhesion by laser texturing on aluminum substrates

    Science.gov (United States)

    Knapp, Wolfgang; Gillet, Vincent; Courant, Bruno; Aubignat, Emilie; Costil, Sophie; Langlade, Cécile

    2017-02-01

    Surface pre-treatment is fundamental in thermal spraying processes to obtain a sufficient bonding strength between substrate and coating. Different pre-treatments can be used, mostly grit-blasting for current industrial applications. This study is focused on Cu-Al2O3 coatings obtained by Low Pressure Cold Spray on AW5083 aluminum alloy substrate. Bonding strength is measured by tensile adhesion test, while deposition efficiency is measured. Substrates are textured by laser, using a pattern of equally spaced grooves with almost constant diameter and variations of depth. Results show that bonding strength is improved up to +81% compared to non-treated substrate, while deposition efficiency remains constant. The study of the samples after rupture reveals a modification of the failure mode, from mixed failure to cohesive failure. A modification of crack propagation is also noticed, the shape of laser textured grooves induces a deviation of cracks inside the coating instead of following the interface between the layers.

  7. Magnetization Losses of Roebel Cable Samples with 2G YBCO Coated Conductor Strands

    CERN Document Server

    Yang, Y.; Falorio, I.; Young, E.A.; Kario, A.; Goldacker, W.; Dhallé, M. M. J.; van Nugteren, J.; Kirby, G.; Bottura, L.; Ballarino, A.

    2016-01-01

    Roebel cable with 2G YBCO strands is one of the promising HTS solutions of fully transposed high current conductors for high field accelerator magnets. Following the considerable research effort on the manufacturing of Roebel cables in recent years, sample conductors are now available in useful lengths with reproducible performances to allow detailed characterizations beyond the standard critical current measurements. The ac loss and strands coupling are of significant interest for the field quality of the accelerator magnets. We report a set of systematic ac loss measurements on two different Roebel cable samples prepared for the EuCARD2 collaboration. The measurements were performed over a wide range of temperature between 5 K and 90 K and the results were analyzed in the context of strands architecture and coupling. The results show that the transposed bundles are partially decoupled and the strands in transposition sections behave as an isolated single tape if the strands are insulated.

  8. Growth kinetics and morphology of plasma electrolytic oxidation coating on aluminum

    International Nuclear Information System (INIS)

    Erfanifar, Eliyas; Aliofkhazraei, Mahmood; Fakhr Nabavi, Houman; Sharifi, Hossein; Rouhaghdam, Alireza Sabour

    2017-01-01

    Plasma electrolytic oxidation (PEO) was carried out on AA1190 aluminum alloy in mixed silicate-phosphate-based electrolyte in order to fabricate ceramic coating under constant current density. The variations of PEO coating duration with kinetics, surface roughness, amount and size of discharge channels were studied with respect to PEO processing time. The growth mechanism of the ceramic coating was described considering a variation of volume and diameters of discharge channels and pancakes during the PEO. Scanning electron microscope (SEM), atomic force microscope (AFM), and roughness tester were used to study the plasma discharge channels of the PEO coatings. In addition, the effect of alumina nanoparticles in the electrolyte as the suspension was studied on the geometric parameters of discharge channels. It seems that the nanoparticles are adsorbed to the locations of erupted molten oxide, where the dielectric breakdown occurs. Nanoparticles were embedded in the dense oxide layer and were adsorbed at the walls of voids and coatings surface. As a result, they caused significant changes in roughness parameters of the samples containing nanoparticles compared to those without nanoparticles. The obtained results showed that growth kinetics followed a linear trend with respect to PEO coating duration. It was also observed that in the absence of alumina nanoparticles, the average volume of the pancakes is 150% greater than the ones fabricated in the suspension of nanoparticles. Besides, increasing the PEO coating duration leads to adsorbing more nanoparticles on the coating surface, filling the voids, and flattening the surface, and alterations in R v , R sk , and R lo parameters. Correlation between the diameter of discharge channel (d c ) and thickness of the pancake (h) also showed a linear relation. - Highlights: • Precise calculation of thickness of pancake with AFM. • Study of different roughness parameters for PEO coating. • Calculation the amount of

  9. Growth kinetics and morphology of plasma electrolytic oxidation coating on aluminum

    Energy Technology Data Exchange (ETDEWEB)

    Erfanifar, Eliyas; Aliofkhazraei, Mahmood, E-mail: maliofkh@gmail.com; Fakhr Nabavi, Houman; Sharifi, Hossein; Rouhaghdam, Alireza Sabour

    2017-01-01

    Plasma electrolytic oxidation (PEO) was carried out on AA1190 aluminum alloy in mixed silicate-phosphate-based electrolyte in order to fabricate ceramic coating under constant current density. The variations of PEO coating duration with kinetics, surface roughness, amount and size of discharge channels were studied with respect to PEO processing time. The growth mechanism of the ceramic coating was described considering a variation of volume and diameters of discharge channels and pancakes during the PEO. Scanning electron microscope (SEM), atomic force microscope (AFM), and roughness tester were used to study the plasma discharge channels of the PEO coatings. In addition, the effect of alumina nanoparticles in the electrolyte as the suspension was studied on the geometric parameters of discharge channels. It seems that the nanoparticles are adsorbed to the locations of erupted molten oxide, where the dielectric breakdown occurs. Nanoparticles were embedded in the dense oxide layer and were adsorbed at the walls of voids and coatings surface. As a result, they caused significant changes in roughness parameters of the samples containing nanoparticles compared to those without nanoparticles. The obtained results showed that growth kinetics followed a linear trend with respect to PEO coating duration. It was also observed that in the absence of alumina nanoparticles, the average volume of the pancakes is 150% greater than the ones fabricated in the suspension of nanoparticles. Besides, increasing the PEO coating duration leads to adsorbing more nanoparticles on the coating surface, filling the voids, and flattening the surface, and alterations in R{sub v}, R{sub sk}, and R{sub lo} parameters. Correlation between the diameter of discharge channel (d{sub c}) and thickness of the pancake (h) also showed a linear relation. - Highlights: • Precise calculation of thickness of pancake with AFM. • Study of different roughness parameters for PEO coating. • Calculation

  10. Microstructure and properties of ceramic coatings prepared by micro-arc oxidation on 7075 aluminum alloy

    Science.gov (United States)

    Cao, G. P.; Song, R. G.

    2018-02-01

    Micro-arc oxidation (MAO) ceramic coatings were prepared in silicate-based electrolyte on 7075 aluminum alloy. The effects of current density on microstructure and properties of the MAO coatings were studied by scanning electron microscopy (SEM), stereoscopic microscopy, x-ray diffraction (XRD), electrochemical tests as well as tribological and wear tests. The results showed that the current density plays an important role in affecting the quality of the MAO coatings. XRD results showed that the α-Al2O3 phase first increased then decreased with increasing the current density, which matched well with the micro-hardness test and the wearing test results. On the other hand, the coalescent strength measurements revealed that the coating prepared at the current density of 12 A dm‑2 is of the highest adhesion force. The potentiodynamic polarization test proved that the coating obtained under 10 A dm‑2 exhibits the best corrosion resistance, which is directly related to the morphology of coating.

  11. Fabrication of a superhydrophobic and high-glossy copper coating on aluminum substrates

    Science.gov (United States)

    Yang, Hao; He, Yuantao; Wu, Zhongqiang; Miao, Jing; Yang, Fang; Lu, Zhong

    2018-03-01

    Superhydrophobic metal coatings have been extensively studied in recent years because of their significant potential applications. Unfortunately, most of them lost the original metallic luster due to the micro/nano binary structures. In this paper, a facile method was developed to prepare a superhydrophobic and high-glossy copper coating on aluminum substrates. The bionic lotus leaf surfaces were constructed by electroless plating method and further modified with octadecanethiol. The wettability and gloss could be tuned by the concentration of the precursor. With the increase of CuSO4 concentration, the surface roughness of the coating raised, thus resulting in increase of contact angle and decrease of glossiness. When the CuSO4 concentration was 30 mmol/L, the coating exhibited a sub-micro/nano binary structure, in which 20-30 nm protuberances were grown on 300-500 nm mastoids. Such special morphology endowed the coating with superhydrophobic and high-glossy properties, and the coating also showed ultra-low water adhesion and stable dynamic water repellence.

  12. INFLUENCE OF THE THICKNESS OF Ni-P COATING APPLIED ON 7075 ALUMINUM ALLOY ON ITS HARDNESS

    Directory of Open Access Journals (Sweden)

    Kazimierz Czapczyk

    2016-12-01

    Full Text Available The paper presents the results of hardness tests of aluminum alloy AW-7075 (for plastic processing and Ni-P chemical coatings (nickel-phosphorus which had been applied by the no-current method. Coatings of various thickness have been made and their influence on the increase of the top layer hardness has been determined, as well as the increase of the hardness of the coating and substrate system after puncturing the coating with an indenter. The purpose of the investigation was to determine the possibility of applying the Ni-P coating for selected technical applications, among others, by the selection of its optimum thickness on the hard aluminum alloy and by the determination of the deformation resistance of the top layer if the given coating.

  13. Optimizing the fabrication of aluminum-coated fiber probes and their application to optical near-field lithography

    DEFF Research Database (Denmark)

    Madsen, S; Holme, NCR; Ramanujam, PS

    1998-01-01

    We report on routine fabrication of fiber probes suitable for metal coating. We have investigated how aperture sizes ranging from 75 to 300 nm can be produced using an appropriate set of pulling parameters in a combined heating/pulling process. The quality of the metal coating has been investigated...... in terms of roughness and the presence of leaking holes in the coating. We report on how the quality of the coating depends on parameters such as deposition rate and background pressure during evaporation. We have used aluminum-coated fiber probes in lithographical studies of different materials, like side...

  14. Phosphating of hot-dipped zinc-aluminum coated steel: Formation and properties of the coatings

    Energy Technology Data Exchange (ETDEWEB)

    Kwiatkowski, L.; Radzikowski, M. [Inst. of Precision Mechanics, Warsaw (Poland)

    1995-11-01

    55%Al-Zn and 5%Al-Zn were phosphated in comparison with electrolytic zinc coatings. Potential measurements during phosphating were carried out in order to find the interpretation of differences in the crystal size. impedance measurements were performed for the assessment of the corrosion properties of the phosphate coatings. It was found that there is no differences between coatings formed from the high or low-zinc baths. The best results were obtained for the phosphated 55%Al-Zn, however one may find also suitable treatment for 5%Al-Zn surface. From the X-ray diffraction data de and rehydration tendency of the coating components were recorded. In the case of high zinc processes it was found that the slowest rehydration rate occurs on the phosphated 5% Al-Zn surfaces. It was also found that depending on the kind of the bath, hopeite formed on the metal surface exhibited various thermal stabilities.

  15. Enhancement of heat dissipation of LED module with cupric-oxide composite coating on aluminum-alloy heat sink

    International Nuclear Information System (INIS)

    Kim, Donghyun; Lee, Junghoon; Kim, Junho; Choi, Chang-Hwan; Chung, Wonsub

    2015-01-01

    Highlights: • We fabricate the CuO/resin composite coating layer on aluminum alloy heat sink. • CuO/resin coating considerably improved the surface emissivity. • The LED junction temperature was reduced by CuO/resin coated heat sink. • The thermal resistance of heat sink was decreased by CuO/resin composite coating at 200 μm thickness. - Abstract: A composite coating composed of cupric oxide (CuO) and silicon-based resin was applied to an aluminum-alloy heat sink for a light emitting diode (LED) module. The purpose of the composite coating is to improve the heat dissipation performance of heat sink by enhancing thermal radiation emission. The heat dissipation performance was investigated in terms of LED junction temperature and thermal resistance using a thermal transient method. The CuO and silicon-based resin composite coating showed higher emissivity, and the lower junction temperature and thermal resistance of the heat sink was achieved. In addition, a continuous operation test of the LED chip with the heat sink revealed that the surface treated with the CuO composite coating stably dissipated heat without degradation. In conclusion, the composite coating proposed here showed a significant improvement of the heat dissipation performance of the aluminum-alloy heat sink due to the enhanced thermal radiation property.

  16. Composition and Performance of Nanostructured Zirconium Titanium Conversion Coating on Aluminum-Magnesium Alloys

    Directory of Open Access Journals (Sweden)

    Sheng-xue Yu

    2013-01-01

    Full Text Available Nanostructured conversion coating of Al-Mg alloy was obtained via the surface treatment with zirconium titanium salt solution at 25°C for 10 min. The zirconium titanium salt solution is composed of tannic acid 1.00 g·L−1, K2ZrF6 0.75 g·L−1, NaF 1.25 g·L−1, MgSO4 1.0 g/L, and tetra-n-butyl titanate (TBT 0.08 g·L−1. X-ray diffraction (XRD, X-ray photoelectron spectroscopy (XPS, and Fourier transform infrared spectrum (FT-IR were used to characterize the composition and structure of the obtained conversion coating. The morphology of the conversion coating was obtained by atomic force microscopy (AFM and scanning electron microscopy (SEM. Results exhibit that the zirconium titanium salt conversion coating of Al-Mg alloy contains Ti, Zr, Al, F, O, Mg, C, Na, and so on. The conversion coating with nm level thickness is smooth, uniform, and compact. Corrosion resistance of conversion coating was evaluated in the 3.5 wt.% NaCl electrolyte through polarization curves and electrochemical impedance spectrum (EIS. Self-corrosion current density on the nanostructured conversion coating of Al-Mg alloy is 9.7×10-8A·cm-2, which is only 2% of that on the untreated aluminum-magnesium alloy. This result indicates that the corrosion resistance of the conversion coating is improved markedly after chemical conversion treatment.

  17. Friction Stir Processing of Copper-Coated SiC Particulate-Reinforced Aluminum Matrix Composite

    Directory of Open Access Journals (Sweden)

    Chih-Wei Huang

    2018-04-01

    Full Text Available In the present work, we proposed a novel friction stir processing (FSP to produce a locally reinforced aluminum matrix composite (AMC by stirring copper-coated SiC particulate reinforcement into Al6061 alloy matrix. Electroless-plating process was applied to deposit the copper surface coating on the SiC particulate reinforcement for the purpose of improving the interfacial adhesion between SiC particles and Al matrix. The core-shell SiC structure provides a layer for the atomic diffusion between aluminum and copper to enhance the cohesion between reinforcing particles and matrix on one hand, the dispersion of fine copper in the Al matrix during FSP provides further dispersive strengthening and solid solution strengthening, on the other hand. Hardness distribution and tensile results across the stir zone validated the novel concept in improving the mechanical properties of AMC that was realized via FSP. Optical microscope (OM and Transmission Electron Microscopy (TEM investigations were conducted to investigate the microstructure. Energy dispersive spectrometer (EDS, electron probe micro-analyzer (EPMA, and X-ray diffraction (XRD were explored to analyze the atomic inter-diffusion and the formation of intermetallic at interface. The possible strengthening mechanisms of the AMC containing Cu-coated SiC particulate reinforcement were interpreted. The concept of strengthening developed in this work may open a new way of fabricating of particulate reinforced metal matrix composites.

  18. Titanium conversion coatings on the aluminum foil AA 8021 used for lithium-ion battery package

    Science.gov (United States)

    Xia, Xu-Feng; Gu, Ying-Ying; Xu, Shi-Ai

    2017-10-01

    In this study, an environment-friendly titanium (Ti) conversion coating was successfully deposited on the aluminum foil AA 8021 in the solution containing hexafluorotitanic acid (H2TiF6), and its morphology, composition, growth process, hydrophilicity and corrosion resistance were characterized by scanning electron microscopy (SEM), atomic force microscopy (AFM), energy dispersive spectroscopy (EDS), X-ray photoelectric spectroscopy (XPS), contact-angle measurements (CAM) and salt spray exposure. The peeling strength between the Ti treated Al foil and the modified polypropylene (PP) film (PP grafted with maleic anhydride, PP-g-MAH) (Al/PP-g-MAH) was measured by T-peeling test. The results show that the Ti conversion coating is a multi-component coating composed primarily of metal oxides (TiO2 and Al2O3) and metal fluoride (AlF3). Ti treated Al foil shows better corrosion resistance than untreated and alkali-cleaned Al foils. The peeling strength of PP-g-MAH film with Ti treated Al foils is approximately 30 times higher than that with untreated Al foils. Thus, Ti treatment is a promising approach to improve the corrosion resistance and peeling strength of aluminum/polymer composite film (Al/P) used in the lithium-ion battery package.

  19. Electrochemical Impedance Study of Zinc Yellow Polypropylene-Coated Aluminum Alloy

    Directory of Open Access Journals (Sweden)

    Zhi-hua Sun

    2010-01-01

    Full Text Available Performance of zinc yellow polypropylene-coated aluminum alloy 7B04 during accelerated degradation test is studied using electrochemical impedance spectroscopy (EIS. It has been found that the zinc yellow polypropylene paint has few flaw and acts as a pure capacitance before accelerated test. After 336-hour exposure to the test, the impedance spectroscopy shows two time constants, and water has reached to the aluminum alloy/paint interface and forms corrosive microcell. For the scratched samples, the reaction of metal corrosion and the hydrolysis of zinc yellow ion can occur simultaneously. The impedance spectroscopy indicates inductance after 1008-hour exposure to the test, but the inductance disappears after 1344-hour exposure and the passivation film has pitting corrosion.

  20. An electrochemical study of the corrosion behavior of primer coated 2219-T87 aluminum

    Science.gov (United States)

    Danford, M. D.; Higgins, R. H.

    1985-01-01

    The corrosion behavior for 2219-T87 aluminum coated with various primers, including those used for the external tank and solid rocket boosters of the Space Shuttle Transportation System, were investigated using electrochemical techniques. Corrosion potential time, polarization resistance time, electrical resistance time, and corrosion rate time measurements were all investigated. It was found that electrical resistance time and corrosion rate time measurement were most useful for studying the corrosion behavior of painted aluminum. Electrical resistance time determination give useful information concerning the porosity of paint films, while corrosion rate time curves give important information concerning overall corrosion rates and corrosion mechanisms. In general, the corrosion rate time curves all exhibited at least one peak during the 30 day test period, which was attributed, according to the proposed mechanisms, to the onset of the hydrogen evolution reaction and the beginning of destruction of the protective properties of the paint film.

  1. GM 9540P Cyclic Accelerated Corrosion Analysis of Nonchromate Conversion Coatings on Aluminum Alloys 2024, 2219, 5083, and 7075 Using DOD Paint Systems

    National Research Council Canada - National Science Library

    Placzankis, Brian

    2003-01-01

    This study examines corrosion resistance of eight nonchromate conversion coatings versus hexavalent chromium based Alodine 1200 controls on scribed coated test panels of aluminum alloys 2024, 2219, 5083, and 7075...

  2. GM 9540P Cyclic Accelerated Corrosion Analysis of Nonchromate Conversion Coatings on Aluminum Alloys 2024, 2219, 5083, and 7075 Using DoD Paint Systems

    National Research Council Canada - National Science Library

    Placzankis, Brian

    2003-01-01

    This study examines corrosion resistance of eight nonchromate conversion coatings versus bexavalent chromium based Alodine 1200 controls on scribed coated test panels of aluminum alloys 2024, 2219, 5083, and 7075...

  3. The effect of wax coating, aluminum and ammonium perchlorate on impact sensitivity of HMX

    OpenAIRE

    Yu-bin LI; Li-ping PAN; Zhi-jian YANG; Fei-yan GONG; Xue ZHENG; Guan-song HE

    2017-01-01

    Interaction of 1,3,5,7-tetranitro-1,3,5,7-tetrazocane (HMX)/ammonium perchlorate (AP) and its effect on mechanical sensitivity may result in some restrictions for the application of AP/HMX system in high energetic weapon system. In this work, impact sensitivity test is used to study the effects of wax coating of HMX, AP and aluminum (Al) powder on sensitivity properties of HMX/AP/Al mixtures. Thermogravimetry-differential scanning calorimetry (TG-DSC) analysis has been developed to investigat...

  4. The Effectiveness of Surface Coatings on Preventing Interfacial Reaction During Ultrasonic Welding of Aluminum to Magnesium

    Science.gov (United States)

    Panteli, Alexandria; Robson, Joseph D.; Chen, Ying-Chun; Prangnell, Philip B.

    2013-12-01

    High power ultrasonic spot welding (USW) is a solid-state joining process that is advantageous for welding difficult dissimilar material couples, like magnesium to aluminum. USW is also a useful technique for testing methods of controlling interfacial reaction in welding as the interface is not greatly displaced by the process. However, the high strain rate deformation in USW has been found to accelerate intermetallic compound (IMC) formation and a thick Al12Mg17 and Al3Mg2 reaction layer forms after relatively short welding times. In this work, we have investigated the potential of two approaches for reducing the IMC reaction rate in dissimilar Al-Mg ultrasonic welds, both involving coatings on the Mg sheet surface to (i) separate the join line from the weld interface, using a 100- μm-thick Al cold spray coating, and (ii) provide a diffusion barrier layer, using a thin manganese physical vapor deposition (PVD) coating. Both methods were found to reduce the level of reaction and increase the failure energy of the welds, but their effectiveness was limited due to issues with coating attachment and survivability during the welding cycle. The effect of the coatings on the joint's interface microstructure, and the fracture behavior have been investigated in detail. Kinetic modeling has been used to show that the benefit of the cold spray coating can be attributed to the reaction rate reverting to that expected under static conditions. This reduces the IMC growth rate by over 50 pct because at the weld line, the high strain rate dynamic deformation in USW normally enhances diffusion through the IMC layer. In comparison, the thin PVD barrier coating was found to rapidly break up early in USW and become dispersed throughout the deformation layer reducing its effectiveness.

  5. Single step method to fabricate durable superliquiphobic coating on aluminum surface with self-cleaning and anti-fogging properties.

    Science.gov (United States)

    Nanda, D; Varshney, P; Satapathy, M; Mohapatra, S S; Bhushan, B; Kumar, A

    2017-12-01

    The development of self-cleaning and anti-fogging durable superliquiphobic coatings for aluminum surfaces has raised tremendous interest in materials science. In this study, a superliquiphobic coating is fabricated on an aluminum surface by a single-step dip-coating method using 1H,1H,2H,2H-Perfluorooctyltrichlorosilane-modified SiO 2 nanoparticles. The successful implementation of the aforesaid coating in different applications requires extensive investigations of its characteristics and stability. To understand the properties of the coating, surface morphology, contact angle, self-cleaning, anti-fogging, and water repellency were investigated under perturbation conditions. Additionally, the dynamics of water and oil on the coated sample also were studied. Furthermore, the durability of the coating also was examined by performing thermal, chemical, and mechanical stability tests. It was found that the coating is superliquiphobic for water, ethylene glycol, glycerol and hexadecane, and shows thermal, chemical, and mechanical stability. Further, it exhibits self-cleaning and anti-fogging properties. This approach can be applied to any size and shape aluminum surface; thus, it has great industrial applications. Copyright © 2017 Elsevier Inc. All rights reserved.

  6. Fabrication of the micro/nano-structure superhydrophobic surface on aluminum alloy by sulfuric acid anodizing and polypropylene coating.

    Science.gov (United States)

    Wu, Ruomei; Liang, Shuquan; Liu, Jun; Pan, Anqiang; Yu, Y; Tang, Yan

    2013-03-01

    The preparation of the superhydrophobic surface on aluminum alloy by anodizing and polypropylene (PP) coating was reported. Both the different anodizing process and different PP coatings of aluminum alloy were investigated. The effects of different anodizing conditions, such as electrolyte concentration, anodization time and current on the superhydrophobic surface were discussed. By PP coating after anodizing, a good superhydrophobic surface was facilely fabricated. The optimum conditions for anodizing were determined by orthogonal experiments. After the aluminium-alloy was grinded with 600# sandpaper, pretreated by 73 g/L hydrochloric acid solution at 1 min, when the concentration of sulfuric acid was 180 g/L, the concentration of oxalic acid was 5 g/L, the concentration of potassium dichromate was 10 g/L, the concentration of chloride sodium was 50 g/L and 63 g/L of glycerol, anodization time was 20 min, and anodization current was 1.2 A/dm2, anodization temperature was 30-35 degrees C, the best micro-nanostructure aluminum alloy films was obtained. On the other hand, the PP with different concentrations was used to the PP with different concentrations was used to coat the aluminum alloy surface after anodizing. The results showed that the best superhydrophobicity was achieved by coating PP, and the duration of the superhydrophobic surface was improved by modifying the coat the aluminum alloy surface after anodizing. The results showed that the best superhydrophobicity was surface with high concentration PP. The morphologies of micro/nano-structure superhydrophobic surface were further confirmed by scanning electron microscope (SEM). The material of PP with the low surface free energy combined with the micro/nano-structures of the surface resulted in the superhydrophobicity of the aluminum alloy surface.

  7. Microstructural effects on the initiation of zinc phosphate coatings on 2024-T3 aluminum alloy

    Energy Technology Data Exchange (ETDEWEB)

    Susac, D.; Sun, X.; Li, R.Y.; Wong, K.C.; Wong, P.C.; Mitchell, K.A.R.; Champaneria, R

    2004-12-15

    The initiation of coatings deposited on to 2024-T3 aluminum alloy from supersaturated zinc phosphating solutions has been studied using scanning Auger microscopy (SAM), scanning electron microscopy (SEM) and X-ray photoelectron spectroscopy (XPS). The alloy microstructure, especially associated with the second-phase particles, strongly affects the formation stages of the coating process, where etching of the substrate has a significant role. At the start, zinc phosphate (ZPO) crystals form on the Al-Cu-Mg second-phase particles, rather than on the matrix or on the Al-Cu-Fe-Mn particles, with the initial nucleation appearing at interfaces between Al-Cu-Mg particles and the matrix. In contrast, the formation of the ZPO coating is delayed on the cathodic Al-Cu-Fe-Mn particles, compared to those of the Al-Cu-Mg composition. When the coating process is completed, the whole sample surface is covered with ZPO although its thickness varies at the different micro-regions.

  8. Acceptance testing of the eddy current probes for measurement of aluminum hydroxide coating thickness on K West Basin fuel elements

    Energy Technology Data Exchange (ETDEWEB)

    Pitner, A.L.

    1998-08-21

    During a recent visual inspection campaign of fuel elements stored in the K West Basin, it was noted that fuel elements contained in sealed aluminum canisters had a heavy translucent type coating on their surfaces (Pitner 1997a). Subsequent sampling of this coating in a hot cell (Pitner 1997b) and analysis of the material identified it as aluminum hydroxide. Because of the relatively high water content of this material, safety related concerns are raised with respect to long term storage of this fuel in Multi-Canister Overpacks (MCOs). A campaign in the basin is planned to demonstrate whether this coating can be removed by mechanical brushing (Bridges 1998). Part of this campaign involves before-and-after measurements of the coating thickness to determine the effectiveness of coating removal by the brushing machine. Measurements of the as-deposited coating thickness on multiple fuel elements are also expected to provide total coating inventory information needed for MCO safety evaluations. The measurement technique must be capable of measuring coating thicknesses on the order of several mils, with a measurement accuracy of 0.5 mil. Several different methods for quantitatively measuring these thin coatings were considered in selecting the most promising approach. Ultrasonic measurement was investigated, but it was determined that due to the thin coating depth and the high water content of the material, the signal would likely pass directly through to the cladding without ever sensing the coating surface. X-ray fluorescence was also identified as a candidate technique, but would not work because the high gamma background from the irradiated fuel would swamp out the low energy aluminum signal. Laser interferometry could possibly be applied, but considerable development would be required and it was considered to be high risk on a short term basis. The consensus reached was that standard eddy current techniques for coating thickness measurement had the best chance for

  9. An investigation of the electrochemical action of the epoxy zinc-rich coatings containing surface modified aluminum nanoparticle

    Energy Technology Data Exchange (ETDEWEB)

    Jalili, M. [Nanomaterials and Nanocoatings Department, Institute for Color Science and Technology (ICST), PO 16765-654, Tehran (Iran, Islamic Republic of); Surface Coatings and Corrosion Department, Institute for Color Science and Technology (ICST), PO 16765-654, Tehran (Iran, Islamic Republic of); Rostami, M. [Nanomaterials and Nanocoatings Department, Institute for Color Science and Technology (ICST), PO 16765-654, Tehran (Iran, Islamic Republic of); Ramezanzadeh, B., E-mail: ramezanzadeh-bh@icrc.ac.ir [Surface Coatings and Corrosion Department, Institute for Color Science and Technology (ICST), PO 16765-654, Tehran (Iran, Islamic Republic of)

    2015-02-15

    Highlights: • Aluminum nanoparticle was modified with amino trimethylene phosphonic acid. • 2 wt% of zinc dust in zinc-rich paint was substituted by aluminum nanoparticles. • Surface modified aluminum nanoparticle improved the cathodic period of protection. • Aluminum nanoparticles enhanced the corrosion protection of the zinc-rich coating. - Abstract: Aluminum nanoparticle was modified with amino trimethylene phosphonic acid (ATMP). The surface characterization of the nanoparticles was done by X-ray photo electron spectroscopy (XPS), Fourier transform infrared spectroscopy (FTIR) and thermal gravimetric analysis. The influence of the replacement of 2 wt% of zinc dust in the standard zinc-rich epoxy coating by nanoparticles on the electrochemical action of the coating was studied by electrochemical impedance spectroscopy (EIS) and salt spray tests. The morphology and phase composition of the zinc rich paints were evaluated by X-ray diffraction (XRD) and filed-emission scanning electron microscopy (FE-SEM). Results showed that the ATMP molecules successfully adsorbed on the surface of Al nanoparticles. Results obtained from salt spray and electrochemical measurements revealed that the addition of surface modified nanoparticles to the zinc rich coating enhanced its galvanic action and corrosion protection properties.

  10. An investigation of the electrochemical action of the epoxy zinc-rich coatings containing surface modified aluminum nanoparticle

    International Nuclear Information System (INIS)

    Jalili, M.; Rostami, M.; Ramezanzadeh, B.

    2015-01-01

    Highlights: • Aluminum nanoparticle was modified with amino trimethylene phosphonic acid. • 2 wt% of zinc dust in zinc-rich paint was substituted by aluminum nanoparticles. • Surface modified aluminum nanoparticle improved the cathodic period of protection. • Aluminum nanoparticles enhanced the corrosion protection of the zinc-rich coating. - Abstract: Aluminum nanoparticle was modified with amino trimethylene phosphonic acid (ATMP). The surface characterization of the nanoparticles was done by X-ray photo electron spectroscopy (XPS), Fourier transform infrared spectroscopy (FTIR) and thermal gravimetric analysis. The influence of the replacement of 2 wt% of zinc dust in the standard zinc-rich epoxy coating by nanoparticles on the electrochemical action of the coating was studied by electrochemical impedance spectroscopy (EIS) and salt spray tests. The morphology and phase composition of the zinc rich paints were evaluated by X-ray diffraction (XRD) and filed-emission scanning electron microscopy (FE-SEM). Results showed that the ATMP molecules successfully adsorbed on the surface of Al nanoparticles. Results obtained from salt spray and electrochemical measurements revealed that the addition of surface modified nanoparticles to the zinc rich coating enhanced its galvanic action and corrosion protection properties

  11. Optical fiducial timing system for X-ray streak cameras with aluminum coated optical fiber ends

    Science.gov (United States)

    Nilson, David G.; Campbell, E. Michael; MacGowan, Brian J.; Medecki, Hector

    1988-01-01

    An optical fiducial timing system is provided for use with interdependent groups of X-ray streak cameras (18). The aluminum coated (80) ends of optical fibers (78) are positioned with the photocathodes (20, 60, 70) of the X-ray streak cameras (18). The other ends of the optical fibers (78) are placed together in a bundled array (90). A fiducial optical signal (96), that is comprised of 2.omega. or 1.omega. laser light, after introduction to the bundled array (90), travels to the aluminum coated (82) optical fiber ends and ejects quantities of electrons (84) that are recorded on the data recording media (52) of the X-ray streak cameras (18). Since both 2.omega. and 1.omega. laser light can travel long distances in optical fiber with only a slight attenuation, the initial arial power density of the fiducial optical signal (96) is well below the damage threshold of the fused silica or other material that comprises the optical fibers (78, 90). Thus the fiducial timing system can be repeatably used over long durations of time.

  12. Feasibility study of aluminum beam tube for the collider: An option for no-coating and no-liner

    International Nuclear Information System (INIS)

    Chou, W.

    1994-07-01

    This report proposes to use a single-layer beam tube made of high strength, high resistivity aluminum alloy (such as 7039-T61 or A7N01) to replace the double-layer copper coated stainless steel tube in the SSC Collider. The main reasons are: (1) a potential saving of about $23 million which is basically the baseline cost of the copper coating and (2) the use of an extruded aluminum tube consisting of a beam chamber and a pumping chamber may solve the vacuum problem without any liner

  13. Corrosion resistance of micro-arc oxidation coatings formed on aluminum alloy with addition of Al2O3

    Science.gov (United States)

    Zhang, Y.; Chen, Y.; Du, H. Q.; Zhao, YW

    2018-03-01

    Micro-arc oxidation (MAO) coatings were formed on the aluminum alloy in silicate-based electrolyte without and with the addition of Al2O3. It is showed that the coating produced in 7 g l‑1 Al2O3-containing electrolyte was of the most superior corrosion resistance. Besides, the corrosion properties of the coatings were studied by means of potentiodynamic polarization and electrochemical impedance spectroscopy (EIS) test in both 0.5 M and 1 M NaCl solution. The results proved that the coating is capable to protect the substrate from the corrosion of aggressive Cl‑ in 0.5 M NaCl after 384 h immersion. However, it can not offer protection to the aluminum alloy substrate after 384 h immersion in 1 M NaCl solution. The schematic diagrams illustrate the corrosion process and matched well with the corrosion test results.

  14. Microstructural analysis and mechanical characterization of aluminum matrix nanocomposites reinforced with uncoated and Cu-coated alumina particles

    Energy Technology Data Exchange (ETDEWEB)

    Beygi, H., E-mail: hossein.beygi@stu-mail.um.ac.ir; Sajjadi, S.A.; Zebarjad, S.M.

    2014-06-01

    Aluminum matrix composites used in the aerospace, military and automotive industries are typically fabricated by a stir casting method. However, when nanoparticles are used for reinforcement, fabrication of composite materials by this method leads to the formation of a large number of structural defects. In this study, copper coating of alumina reinforcement particles is investigated as a technique for improving the structure of Al-Al{sub 2}O{sub 3} composites. Microstructural investigations by optical microscopy (OM), scanning electron microscopy (SEM) equipped with energy dispersion spectroscopy (EDS) and transmission electron microscopy (TEM) showed that the alumina particles were coated uniformly with copper shells. Copper coating of the reinforcing particles significantly increased their wettability in the molten aluminum alloy, strengthened the matrix-particle interfaces and improved the distribution of reinforcing particles within the matrix. Due to these microstructural improvements, the hardness, compressive strength, yield stress, tensile strength and elongation of the composites were enhanced by copper coating of the alumina particles.

  15. Adsorption of alginate and albumin on aluminum coatings inhibits adhesion of Escherichia coli and enhances the anti-corrosion performances of the coatings

    International Nuclear Information System (INIS)

    He, Xiaoyan; Liu, Yi; Huang, Jing; Chen, Xiuyong; Ren, Kun; Li, Hua

    2015-01-01

    Graphical abstract: - Highlights: • Adsorption behaviors of alginate and albumin on Al coatings were investigated at molecular level. • The adsorption inhibits effectively the colonization of Escherichia coli bacteria. • The adsorption alters the wettability of the Al coatings. • The conditioning layer enhances anti-corrosion performances of the Al coatings. - Abstract: Thermal-sprayed aluminum coatings have been extensively used as protective layers against corrosion for steel structures in the marine environment. The corrosion usually deteriorates from marine biofouling, yet the mechanism of accelerated corrosion of the coatings remains elusive. As the first stage participating in biofouling process, adsorption of molecules plays critical roles in mediating formation of biofilm. Here, we report at molecular level the adsorption behaviors of albumin and marine polysaccharide on arc-sprayed aluminum coatings and their influence on adhesion of Escherichia coli. The adsorption of alginate and albumin was characterized by infrared spectra analyses and atomic force microscopic observation. The adsorption inhibits effectively adhesion of the bacteria. Further investigation indicates that alginate/albumin altered the hydrophilicity/hydrophobicity of the coatings instead of impacting the survival of the bacteria to decline their adhesion. The conditioning layer composed of the molecules enhances anti-corrosion performances of the coatings

  16. Adsorption of alginate and albumin on aluminum coatings inhibits adhesion of Escherichia coli and enhances the anti-corrosion performances of the coatings

    Energy Technology Data Exchange (ETDEWEB)

    He, Xiaoyan; Liu, Yi; Huang, Jing; Chen, Xiuyong; Ren, Kun; Li, Hua, E-mail: lihua@nimte.ac.cn

    2015-03-30

    Graphical abstract: - Highlights: • Adsorption behaviors of alginate and albumin on Al coatings were investigated at molecular level. • The adsorption inhibits effectively the colonization of Escherichia coli bacteria. • The adsorption alters the wettability of the Al coatings. • The conditioning layer enhances anti-corrosion performances of the Al coatings. - Abstract: Thermal-sprayed aluminum coatings have been extensively used as protective layers against corrosion for steel structures in the marine environment. The corrosion usually deteriorates from marine biofouling, yet the mechanism of accelerated corrosion of the coatings remains elusive. As the first stage participating in biofouling process, adsorption of molecules plays critical roles in mediating formation of biofilm. Here, we report at molecular level the adsorption behaviors of albumin and marine polysaccharide on arc-sprayed aluminum coatings and their influence on adhesion of Escherichia coli. The adsorption of alginate and albumin was characterized by infrared spectra analyses and atomic force microscopic observation. The adsorption inhibits effectively adhesion of the bacteria. Further investigation indicates that alginate/albumin altered the hydrophilicity/hydrophobicity of the coatings instead of impacting the survival of the bacteria to decline their adhesion. The conditioning layer composed of the molecules enhances anti-corrosion performances of the coatings.

  17. Preparation and Characterization of Plasma Electrolytic Oxidation Coating on 5005 Aluminum Alloy with Red Mud as an Electrolyte Additive

    Science.gov (United States)

    Liu, Shifeng; Zeng, Jianmin; Wang, Youbin

    2017-10-01

    A coating with red mud as an electrolyte additive was applied to 5005 aluminum alloy using plasma electrolytic oxidation (PEO). The phase composition of the coating was investigated using X-ray diffraction. Scanning electron microscopy-energy dispersive X-ray spectroscopy (SEM-EDS) was used to determine the microstructure and composition profiles of the coating. The coating/substrate adhesion was determined by scratch testing. The corrosion behaviors of the substrate and coating were evaluated using potentiodynamic polarization (PDP) and electrochemical impedance spectroscopy (EIS). The results indicated that the PEO coating with red mud consisted mainly of α-Al2O3 and γ-Al2O3, with small amounts of Fe2O3, CaCO3, and CaTiO3. The surface of the coating was the color of the red mud. The coating had a uniform thickness of about 80 μm and consisted of two main layers: a 6- μm porous outer layer and a 74- μm dense inner layer, which showed typical metallurgical adhesion (coating/substrate adhesion strength of 59 N). The coating hardness was about 1142 HV, much higher than that of the substrate (60 HV). The corrosion potential E corr and corrosion current density i corr of the coating were estimated to be -0.743 V and 3.85 × 10-6 A cm-2 from the PDP curve in 3.5 wt pct NaCl solution, and the maximum impedance and phase angle of the coating were 11 000 Ω and -67 deg, respectively, based on EIS. PEO coating with red mud improved the surface properties and corrosion resistance of 5005 aluminum alloy. This study also shows a potential method for reusing red mud.

  18. Photoluminescence blue shift of indium phosphide nanowire networks with aluminum oxide coating

    Energy Technology Data Exchange (ETDEWEB)

    Fryauf, David M.; Zhang, Junce; Norris, Kate J.; Diaz Leon, Juan J.; Oye, Michael M.; Kobayashi, Nobuhiko P. [Nanostructured Energy Conversion Technology and Research (NECTAR), Advanced Studies Laboratories, University of California, Santa Cruz, CA (United States); Baskin School of Engineering, University of California Santa Cruz, Santa Cruz, CA (United States); NASA Ames Research Center, Moffett Field, CA (United States); Wei, Min [Baskin School of Engineering, University of California Santa Cruz, Santa Cruz, CA (United States); School of Micro-Electronics and Solid-Electronics, University of Electronic Science and Technology of China, Chengdu (China)

    2014-07-15

    This paper describes our finding that optical properties of semiconductor nanowires were modified by depositing a thin layer of metal oxide. Indium phosphide nanowires were grown by metal organic chemical vapor deposition on silicon substrates with gold catalyst resulting in three-dimensional nanowire networks, and optical properties were obtained from the collective nanowire networks. The networks were coated with an aluminum oxide thin film deposited by plasma-enhanced atomic layer deposition. We studied the dependence of the peak wavelength of photoluminescence spectra on the thickness of the oxide coatings. A continuous blue shift in photoluminescence spectra was observed when the thickness of the oxide coating was increased. The observed blue shift is attributed to the Burstein-Moss effect due to increased carrier concentration in the nanowire cores caused by repulsion from intrinsic negative fixed charges located at the inner oxide surface. Samples were further characterized by scanning electron microscopy, Raman spectroscopy, transmission electron microscopy, and selective area diffractometry to better understand the physical mechanisms for the blue shift. (copyright 2014 WILEY-VCH Verlag GmbH and Co. KGaA, Weinheim) (orig.)

  19. Fabrication of Aluminum-based Superhydrophobic Coating by Anodization and Research on Stability and Corrosion Resistance

    Directory of Open Access Journals (Sweden)

    ZHENG Shun-li

    2017-10-01

    Full Text Available Aluminum (Al can be easily contaminated or damaged after exposure in damp environments, which can adversely affect its aesthetic appearance and desired functionalities. To improve its corrosion resistance, a superhydrophobic coating was fabricated on Al by electrochemical anodization followed by modification with myristic acid. The surface morphology and chemical composition were characterized by using a field emission scanning electron microscope (FESEM with attached energy dispersive X-ray spectrum (EDS. The surface wettability, mechanical stability as well as corrosion resistance were also investigated by contact angle measuring system, sandblasting test and electrochemical measurements. The results show that the optimal Al-based superhydrophobic coating with a static water contact angle of (155.2±0.5° and a sliding angle of (3.5±1.3° is obtained at the anodization voltage of 20V. The corresponding corrosion current density (Icorr is reduced by 2 orders of magnitude and the corrosion potential (Ecorr shifts from -0.629V to -0.570V compared to the bare Al substrate, indicating excellent corrosion resistance. Besides, the as-prepared optimal Al-based superhydrophobic coating also suggests good mechanical stability.

  20. Thermal Stability of Silver Paste Sintering on Coated Copper and Aluminum Substrates

    Science.gov (United States)

    Pei, Chun; Chen, Chuantong; Suganuma, Katsuaki; Fu, Guicui

    2018-01-01

    The thermal stability of silver (Ag) paste sintering on coated copper (Cu) and aluminum (Al) substrates has been investigated. Instead of conventional zincating or nickel plating, magnetron sputtering was used to achieve coating with titanium (Ti) and Ag. Silicon (Si) chips were bonded to coated Cu and Al substrates using a mixture of submicron Ag flakes and particles under 250°C and 0.4 MPa for 30 min. The joints were then subject to aging testing at 250°C for duration of 200 h, 500 h, and 1000 h. Two types of joints exhibited satisfactory initial shear strength above 45 MPa. However, the shear strength of the joints on Al substrate decreased to 28 MPa after 1000 h of aging, while no shear strength decline was detected for the joints on Cu substrate. Fracture surface analysis revealed that the vulnerable points of the two types of joints were (1) the Ag layer and (2) the interface between the Ti layer and Cu substrate. Based on the results of scanning electron microscopy (SEM), energy-dispersive x-ray spectroscopy (EDS), and simulations, cracks in the Ag layer were identified as the cause of the shear strength degradation in the joints on Al substrate. The interface evolution of the joints on Cu substrate was ascribed to Cu migration and discontinuity points that initialized in the Ti layer. This study reveals that Al exhibited superior thermal stability with sintered Ag paste.

  1. End-specific strategies of attachment of long double stranded DNA onto gold-coated nanofiber arrays

    International Nuclear Information System (INIS)

    Peckys, Diana B; De Jonge, Niels; Simpson, Michael L; McKnight, Timothy E

    2008-01-01

    We report the effective and site-specific binding of long double stranded (ds)DNA to high aspect ratio carbon nanofiber arrays. The carbon nanofibers were first coated with a thin gold layer to provide anchorage for two controllable binding methods. One method was based on the direct binding of thiol end-labeled dsDNA. The second and enhanced method used amine end-labeled dsDNA bound with crosslinkers to a carboxyl-terminated self-assembled monolayer. The bound dsDNA was first visualized with a fluorescent, dsDNA-intercalating dye. The specific binding onto the carbon nanofiber was verified by a high resolution detection method using scanning electron microscopy in combination with the binding of neutravidin-coated fluorescent microspheres to the immobilized and biotinylated dsDNA. Functional activity of thiol end-labeled dsDNA on gold-coated nanofiber arrays was verified with a transcriptional assay, whereby Chinese hamster lung cells (V79) were impaled upon the DNA-modified nanofibers and scored for transgene expression of the tethered template. Thiol end-labeled dsDNA demonstrated significantly higher expression levels than nanofibers prepared with control dsDNA that lacked a gold-binding end-label. Employing these site-specific and robust techniques of immobilization of dsDNA onto nanodevices can be of advantage for the study of DNA/protein interactions and for gene delivery applications.

  2. Direct Electrosynthesis of Polyaniline–Fe2O3 Nanocomposite Coating on Aluminum Alloy 5052 and Its Corrosion Protection Performance

    OpenAIRE

    M. Shabani-Nooshabadi; S. M. Ghoreishi; H. Eghbali-Bidgoli; Y. Jafari

    2015-01-01

    The synthesis of polyaniline- Fe2O3 nanocomposite coating on aluminum Alloy 5052 (AA5052) surface has been investigated by using the galvanostatic method. The anticorrosion performance of polyaniline-Fe2O3 coating was investigated in 3.5% NaCl solution by the open- circuit potential (OCP), Tafel polarization technique and Electrochemical Impedance Spectroscopy (EIS). The corrosion rate of polyaniline-Fe2O3 nanocomposite coating AA5052 was found about140 times lower than bare AA5052. Corrosion...

  3. Preparation of Trivalent Chromium and Rare Earth Composite Conversion Coating on Aluminum Alloy Surface

    Science.gov (United States)

    Huang, Jianzhen

    2018-01-01

    In this paper, the surface conversion film on 6063 aluminum alloy was prepared by chemical plating process with chromium sulfate, lanthanum sulfate and sodium phosphate as film forming agent. The corrosion resistance and surface morphology of the conversion film were analyzed by pitting corrosion test of copper sulfate and SEM. The results show that when Cr2(SO4)3 is 10 g/L, La2(SO4)3 is 2 g/L, Na3PO4 is 8 g/L, pH value is 3, temperature is 40 °C, reaction time is 10 min, the corrosion resistance of the surface conversion film is the best. The conversion coating is light green, composed of Cr, La, P, Al, O and other elements.

  4. A beta-ray source preparation method by the use of backing film coated with aluminum

    International Nuclear Information System (INIS)

    Yoshida, Makoto; Miyahara, Hiroshi; Watanabe, Tamaki

    1975-01-01

    The preparation method for the source of 4πβ-counting which had less self-absorption and better uniformity was studied. The procedures for the preparation were as follows: The solution of radioactive nuclide was dropped upon the source backing film coated with aluminum and dried under an infrared lamp. Then the source material dried on the film was again dissolved by adding a small amount of distilled water and finally dried in an ammoniac atmosphere. By this method, the source material was uniformly distributed due to the presence of fine particles of aluminum compound which were produced in the solution of radioactive nuclide. The self-absorption for β-rays of the sources of 46 Sc, 60 Co, and 203 Hg was measured by means of a 4πβ-γ coincidence and their uniformity was observed autoradiographically and microphotographically. The self-absorption in this method was a little less than with the colloidal silica treatment or the precipitation method. (auth.)

  5. Evaluation of nano ceramic coating on radiographic defects of thin-walled AL4-4 aluminum alloy sand casting

    Directory of Open Access Journals (Sweden)

    Mansour Borouni

    2016-10-01

    Full Text Available Internal defects are among the problems in gravity casting of aluminum parts. The main internal volumetric defects are gas and shrinkage defects which form during solidification of the melt and drastically reduce the quality of the produced parts. These defects adversely affect the mechanical properties of thin walled castings parts. In this study, ceramic nanoparticles coatings were applied on the sand mold and the effect of mold coatings on the reduction of defects were investigated. X-ray radiography was used to detect defects in sand molds with ceramic nanoparticles coatings. For comparison, this test was performed on molds with micro-ceramic and graffiti coatings and uncoated sand mold. The results showed that the maximum amount of gas and shrinkage defects was observed in casting parts from AL4-1 alloy in uncoated molds. On the other hand, the minimum defects were found in molds coated with ceramic nanoparticles. It seems that the reduced defects in casting parts in molds coated with ceramic nanoparticles may be due to high thermal and chemical stability and higher heat transfer rate of the coating. These results can facilitate the production of high quality aluminum alloys parts using nanotechnology.

  6. Influence of MeV protons on mechanical properties of ITO/aluminum-coated Kapton designed for space missions

    International Nuclear Information System (INIS)

    Kim, Dae-Weon; Kim, Dong-Iel; Huh, Yong-Hak; Yang, Tae-Keun; Kim, Yu-Seok; Ha, Myung-Gyu; Won, Mi-Sook; Kim, Kye-Ryong; Lee, Jong-Hoon

    2008-01-01

    Cyclotron generated MeV protons were used to evaluate the mechanical behavior such as tensile strength and elongation of ITO/aluminum-coated Kapton that is known to be one of the most useful polymers for space missions. The mechanical properties (tensile strength and elongation) of specimens irradiated with high-energy protons were lower then those irradiated with low energy protons. A considerable increase in the mechanical properties was found at irradiation with lower fluencies that is explained by the unique characteristics of the molecular structure of Kapton. The ITO and aluminum coatings on Kapton, while contributing to the mechanical strength of the coated Kapton, were found to be affected by the proton irradiation

  7. Initiation and termination of the bacteriophage phi X174 rolling circle DNA replication in vivo: packaging of plasmid single-stranded DNA into bacteriophage phi X174 coats

    NARCIS (Netherlands)

    van der Ende, A.; Teertstra, R.; Weisbeek, P. J.

    1982-01-01

    The bacteriophage phi X174 viral (+) origin when inserted in a plasmid can interact in vivo with the A protein produced by infecting phi X174 phages. A consequence of this interaction is packaging of single-stranded plasmid DNA into preformed phage coats resulting in infective particles (1). This

  8. Effect of the Cold-Sprayed Aluminum Coating-Substrate Interface Morphology on Bond Strength for Aircraft Repair Application

    Science.gov (United States)

    Blochet, Quentin; Delloro, Francesco; N'Guyen, Franck; Jeulin, Dominique; Borit, François; Jeandin, Michel

    2017-04-01

    This article is dealing with the effects of surface preparation of the substrate on aluminum cold-sprayed coating bond strength. Different sets of AA2024-T3 specimens have been coated with pure Al 1050 feedstock powder, using a conventional cold spray coating technique. The sets were grit-blasted (GB) before coating. The study focuses on substrate surface topography evolution before coating and coating-substrate interface morphology after coating. To study coating adhesion by LASAT® technique for each set, specimens with and without preceding GB treatment were tested in load-controlled conditions. Then, several techniques were used to evaluate the effects of substrate surface treatment on the final coating mechanical properties. Irregularities induced by the GB treatment modify significantly the interface morphology. Results showed that particle anchoring was improved dramatically by the presence of craters. The substrate surface was characterized by numerous anchors. Numerical simulation results exhibited the increasing deformation of particle onto the grit-blasted surface. In addition, results showed a strong relationship between the coating-substrate bond strength on the deposited material and surface preparation.

  9. Characterization of Micro-arc Oxidation Coatings on 6N01 Aluminum Alloy Under Different Electrolyte Temperature Control Modes

    Science.gov (United States)

    Wang, Xuefei; Zhu, Zongtao; Li, Yuanxing; Chen, Hui

    2018-03-01

    The micro-arc oxidation coatings of 6N01 aluminum alloy produced under different control modes of the electrolyte temperature are discussed in detail. Compared to those coated by a thermostatically controlled treatment, the coatings had different surface characterizations when they were coated without controlling the electrolyte temperature, particularly after treatment involving boiling electrolytes. Scanning electron microscopy and confocal laser scanning microscopy were used to observe the morphology of the coatings. Energy-dispersive spectrometry and x-ray diffractometer were used to characterize their elemental and crystalline phase compositions. The results indicate that the treatment without a controlled electrolyte temperature ultimately led to a thicker and rougher film with a respectably thick inner barrier film, a lower content of γ-Al2O3 and better corrosion resistance.

  10. The effect of wax coating, aluminum and ammonium perchlorate on impact sensitivity of HMX

    Directory of Open Access Journals (Sweden)

    Yu-bin LI

    2017-12-01

    Full Text Available Interaction of 1,3,5,7-tetranitro-1,3,5,7-tetrazocane (HMX/ammonium perchlorate (AP and its effect on mechanical sensitivity may result in some restrictions for the application of AP/HMX system in high energetic weapon system. In this work, impact sensitivity test is used to study the effects of wax coating of HMX, AP and aluminum (Al powder on sensitivity properties of HMX/AP/Al mixtures. Thermogravimetry-differential scanning calorimetry (TG-DSC analysis has been developed to investigate the mechanism of interaction between HMX and AP during the course of thermal decomposition of HMX/AP/Al mixtures. The results show that severe interaction effect exists between AP and HMX, which causes the impact sensitivity (H50 to become smaller. The impact energy (E50 of mixture can be improved under the circumstances of effective separating HMX from AP by surface coating with Wax. AP may firstly engender low-temperature decomposition under the circumstance of external heat or mechanical impact, which causes the exothermic peak of HMX forward shift about 28 °C. The gaseous product releasing from thermal decomposition of HMX accelerates further decomposition of AP. For HMX/AP composite system, the interactive catalysis effect between AP and HMX can be eliminated mostly by adding a great deal of Al powder (i.e. above 30%.

  11. Metal nitride coatings by physical vapor deposition (PVD) for a wear resistant aluminum extrusion die.

    Science.gov (United States)

    Lee, Su Young; Kim, Sang Ho

    2014-12-01

    The purpose of this study is to investigate the friction and wear behaviors of CrN, TiN, CrAlN, and TiAIN coated onto SKD61 for application to Al 7000 series extrusion dies. On the wear test, the experimental parameters are the load and the counter material's temperature. The results showed that the friction coefficient increased with load but decreased with the counter material's temperature, and the friction coefficients of CrN and CrAIN were lower than the friction coefficients of TiAIN and TIN, especially at a higher temperature. The wear track with different coatings identified different wear behaviors; the wear behavior of CrAIN was found to be abrasive, but the wear behavior of TiN, CrN, and TiAIN was adhesive. Therefore, CrAIN showed the least wear loss with a lower friction coefficient and less adhesion with counter materials at the highest range of wear load and temperature. This resulted in the easy formation of aluminum oxide in the wear track and less Al adhesion; moreover during the hard second phase, AIN dispersed in the film during deposition.

  12. Wear and Friction Characteristics of AlN/Diamond-Like Carbon Hybrid Coatings on Aluminum Alloy

    Science.gov (United States)

    Nakamura, Masashi; Kubota, Sadayuki; Suzuki, Hideto; Haraguchi, Tadao

    2015-10-01

    The use of diamond-like carbon (DLC) coatings has the potential to greatly improve the wear resistance and friction of aluminum alloys, but practical application has so far been limited by poor adhesion due to large difference in hardness and elasticity between the two materials. This study investigates the deposition of DLC onto an Al-alloy using an intermediate AlN layer with a graded hardness to create a hybrid coating. By controlling the hardness of the AlN film, it was found that the wear life of the DLC film could be improved 80-fold compared to a DLC film deposited directly onto Al-alloy. Furthermore, it was demonstrated through finite element simulation that creating a hardness gradient in the AlN intermediate layer reduces the distribution of stress in the DLC film, while also increasing the force of adhesion between the DLC and AlN layers. Given that both the DLC and AlN films were deposited using the same unbalanced magnetron sputtering method, this process is considered to represent a simple and effective means of improving the wear resistance of Al-alloy components commonly used within the aerospace and automotive industries.

  13. Single-stranded DNA-binding protein recruits DNA polymerase V to primer termini on RecA-coated DNA.

    Science.gov (United States)

    Arad, Gali; Hendel, Ayal; Urbanke, Claus; Curth, Ute; Livneh, Zvi

    2008-03-28

    Translesion DNA synthesis (TLS) by DNA polymerase V (polV) in Escherichia coli involves accessory proteins, including RecA and single-stranded DNA-binding protein (SSB). To elucidate the role of SSB in TLS we used an in vitro exonuclease protection assay and found that SSB increases the accessibility of 3' primer termini located at abasic sites in RecA-coated gapped DNA. The mutant SSB-113 protein, which is defective in protein-protein interactions, but not in DNA binding, was as effective as wild-type SSB in increasing primer termini accessibility, but deficient in supporting polV-catalyzed TLS. Consistently, the heterologous SSB proteins gp32, encoded by phage T4, and ICP8, encoded by herpes simplex virus 1, could replace E. coli SSB in the TLS reaction, albeit with lower efficiency. Immunoprecipitation experiments indicated that polV directly interacts with SSB and that this interaction is disrupted by the SSB-113 mutation. Taken together our results suggest that SSB functions to recruit polV to primer termini on RecA-coated DNA, operating by two mechanisms: 1) increasing the accessibility of 3' primer termini caused by binding of SSB to DNA and 2) a direct SSB-polV interaction mediated by the C terminus of SSB.

  14. Friction and Wear Properties of Plasma Sprayed YSZ/Ni-Cr-Al Coated 6063-T6 Aluminum Alloy

    Directory of Open Access Journals (Sweden)

    Erzi E.

    2017-09-01

    Full Text Available In this study T6 heat treated 6063 aluminum alloys were used as substrate material. In order to form a bond between the substrate and the main coating, all samples were coated with Ni-Cr-Al powders. 8 wt% Yttria Stabilized Zirconia powders (YSZ were coated with plasma spray technique. Thickness of YSZ was 150 μm and bond coating was 36 m. XRD and SEM-EDS analyses were performed to characterize the coating layers. These YSZ coated and uncoated samples were subjected to wear testing under different spindle speed, loading and working distance. Wear test results were compared with the kinetic friction coefficients and weight loss values. Wear marks on YSZ coated and uncoated samples were investigated by SEM analysis. By coating with plasma spray technique, the wear resistance of Al alloys was increased without changing the friction coefficient. It was found that spindle speed had significant effect over the wear properties than the load applied. By YSZ coating, wear properties were increased 10 times.

  15. A novel anti-frictional multiphase layer produced by plasma nitriding of PVD titanium coated ZL205A aluminum alloy

    Science.gov (United States)

    Lu, C.; Yao, J. W.; Wang, Y. X.; Zhu, Y. D.; Guo, J. H.; Wang, Y.; Fu, H. Y.; Chen, Z. B.; Yan, M. F.

    2018-02-01

    The heat treatment (consisting of solid solution and aging), is integrated with the nitriding process of titanium coated ZL205A aluminum alloy to improve the surface and matrix mechanical properties simultaneously. Two-step duplex treatment is adopted to prepare the gradient multiphase layer on a magnesium-free ZL205A aluminum-copper based alloy. Firstly, pure titanium film is deposited on the aluminum alloy substrate using magnetron sputtering. Secondly, the Ti-coated specimen is nitrided at the solid solution temperature of the substrate alloying elements in a gas mixture of N2 and H2 and aged at 175 °C. The microstructure evolution, microhardness as well as the wear resistance of obtained multiphase layers are investigated by means of scanning electron microscopy (SEM) equipped with energy dispersive X-ray spectrometer (EDS), microhardness tester and pin-on-disc tribometer. The multiphase layer, dominated by TiN0.3 or Al3Ti, is prepared with significantly increased layer depth after duplex treatment. The surface hardness of multiphase layer is remarkably improved from 23.7HV to 457HV. The core matrix hardness is also increased to 65HV after aging. The wear rate of the multiphase layer decreases about 55.22% and 49.28% in comparison with the aged and Ti coated specimens, respectively. The predominant wear mechanism for the multiphase layer is abrasive and oxidation, but severe adhesive wear for the aged and Ti coated specimens.

  16. Activation and fluoride-assisted phosphating of aluminum-silicon-coated steel.

    Science.gov (United States)

    Schneider, Paul; Sigel, Reinhard; Lange, Miriam M; Beier, Frank; Renner, Frank U; Erbe, Andreas

    2013-05-22

    Phosphating is a crucial process in the corrosion protection of metals. Here, activation and fluoride-assisted tricationic phosphating is investigated on aluminum-silicon (AS) coated steel surfaces. Dynamic light scattering results from the activation bath show a bimodal size distribution, with hydrodynamic radii of ~400 nm and ~10 μm. For the smaller particle fraction, static light scattering results are consistent with the interpretation of disklike particles as scattering objects. Particles of the larger fraction sediment with time. In the presence of electrolyte, the scattering intensity from the larger particle fraction increases. Coagulation with time is suggested to be related to the decrease in activity of the activation bath. Scanning Auger microscopy (SAM) shows a higher phosphorus concentration after titanium phosphate activation in the Al-rich areas compared to the Si-rich areas of the AS coatings. There is no correlation between the size of the species in the activation bath, and the size of the phosphate-containing regions on the activated surface. Phosphating was performed in the presence of hexafluorosilicic acid, H2SiF6, ammonium hydrogen difluoride, NH4HF2, and both, at an initial pH of 2.5. The absence of crystals after phosphating with H2SiF6 is an indication that SiF6(2-) is the final product of the oxide dissolution in the presence of fluoride. In the presence of NH4HF2, the Si-rich regions of the surface are phosphated before the Si-poor (Al-rich) regions. Hence, the phosphate distribution after activation and after phosphating are opposite. These results show that a high surface concentration of phosphate after activation is not sufficient for a high coverage with phosphate crystals after phosphating.

  17. Studies on Preparation and Characterization of Aluminum Nitride-Coated Carbon Fibers and Thermal Conductivity of Epoxy Matrix Composites

    Directory of Open Access Journals (Sweden)

    Hyeon-Hye Kim

    2017-08-01

    Full Text Available In this work; the effects of an aluminum nitride (AlN ceramic coating on the thermal conductivity of carbon fiber-reinforced composites were studied. AlN were synthesized by a wet-thermal treatment (WTT method in the presence of copper catalysts. The WTT method was carried out in a horizontal tube furnace at above 1500 °C under an ammonia (NH3 gas atmosphere balanced by a nitrogen using aluminum chloride as a precursor. Copper catalysts pre-doped enhance the interfacial bonding of the AlN with the carbon fiber surfaces. They also help to introduce AlN bonds by interrupting aluminum oxide (Al2O3 formation in combination with oxygen. Scanning electron microscopy (SEM; Transmission electron microscopy (TEM; and X-ray diffraction (XRD were used to analyze the carbon fiber surfaces and structures at each step (copper-coating step and AlN formation step. In conclusion; we have demonstrated a synthesis route for preparing an AlN coating on the carbon fiber surfaces in the presence of a metallic catalyst.

  18. The effect of coatings on deuterium retention and permeation in aluminum 6061-T6 APT tritium production tubes

    Science.gov (United States)

    Hertz, K. L.; Causey, R. A.; Cowgill, D. F.

    2002-02-01

    The accelerator production of tritium project will utilize spallation neutrons incident on thousands of 3He gas filled metal tubes to produce tritium by way of the exothermic 3He(n,p) 3H reaction. Tritons with energies up to 192 keV and protons with energies up to 576 keV are directly implanted into the tube walls. To minimize tritium retention in the tubes and permeation into the coolant surrounding the tubes, it is desirable to have the implanted tritium migrate back to the inner surface of the tubes and rapidly recombine to be released as T 2 and HT. Aluminum alloy (Al 6061-T6) is the primary candidate material for fabrication of the tubes. Aluminum alloy samples implanted with deuterons and protons to fluences as high as 3×10 22 D (and p)/m 2 were studied. Deuterium retention was measured by mass spectrometry during thermal desorption. Approximately 10% of the implanted deuterium was retained. Copper, nickel and anodized coatings on aluminum alloy were studied as possible methods of reducing retention and permeation of the tritium. In these experiments, the Cu and Ni coatings reduced the retention significantly, whereas retention increased in the anodized coated sample.

  19. A nanoporous, ultrahydrophobic aluminum-coating process with exceptional dropwise condensation and shedding properties

    Science.gov (United States)

    Brockway, Lance; Taylor, Hayden

    2017-04-01

    Many studies have shown that dropwise condensation can enhance air-side heat transfer coefficients by at least an order of magnitude relative to filmwise condensation. However, among the hundreds of superhydrophobic surface-modification processes previously reported, there remains a lack of coating methods that enable stable dropwise condensation and can be applied to aluminum—by far the most common material for the air side of heat exchangers, e.g. in air conditioning. Here we present a bottom-up synthesis technique to grow zinc oxide-based films on to aluminum with tunable nanoporosity and strongly re-entrant surface features. These surfaces exhibit exceptional static water contact angles of up to 178° with a hysteresis less than 3° and a slide angle of 1°. We have further characterized the surfaces in the presence of six different liquids, and show that our optimal surface can repel even dipropylene glycol with a contact angle of 124°, even though its surface tension is less than half that of water. Crucially, we have also tested our films under water-condensing conditions in flowing air, characterizing the droplet-shedding behavior, and we have understood how to tune the growth process to deliver stable droplet-shedding instead of flooding. The process uses inexpensive reagents, can operate below 100 °C via immersion in an aqueous bath, and takes 1-3 h to complete, making it readily scalable to areas of many square meters and complex geometries.

  20. In situ surface studies of conversion coatings for steel and aluminum. Final report, 15 April 1989-14 September 1992

    Energy Technology Data Exchange (ETDEWEB)

    White, H.W.; Mansfeld, F.; Bryant, P.

    1992-11-10

    The primary goals of the work were to develop mechanisms of corrosion protection for cerium based surface layers on aluminum alloys and on polyacrylic acid (PAA) complexed zinc phosphate conversion coatings on steel. Atomic force microscopy (AFM) using tunnel current control was developed and applied to several problems. The cerium based coatings on AI 6061-T6 are shown to consist of two principle components--a poorly ordered monohydrated aluminum oxide, and an insoluble cerium oxide which forms at areas concentrated with impurities and alloying elements. Electrochemical action during the surface modification process fosters the precipitation of cerium compounds which inhibit further attack. The addition of high molecular weight PAA to the phosphating bath can significantly improve both resistance to corrosion and top-coat adherence of zinc phosphate conversion coatings on steel. Raman spectra showed the compositions of both unmodified and PAA modified films to be zinc phosphate dihydrate. Single crystallite surfaces were imaged using AFM. The morphologies of the unmodified and modified films were in general quite similar, but subtle differences were apparent. Several other projects involving surface layers and adsorbates were carried out and are described.

  1. An investigation of the electrochemical action of the epoxy zinc-rich coatings containing surface modified aluminum nanoparticle

    Science.gov (United States)

    Jalili, M.; Rostami, M.; Ramezanzadeh, B.

    2015-02-01

    Aluminum nanoparticle was modified with amino trimethylene phosphonic acid (ATMP). The surface characterization of the nanoparticles was done by X-ray photo electron spectroscopy (XPS), Fourier transform infrared spectroscopy (FTIR) and thermal gravimetric analysis. The influence of the replacement of 2 wt% of zinc dust in the standard zinc-rich epoxy coating by nanoparticles on the electrochemical action of the coating was studied by electrochemical impedance spectroscopy (EIS) and salt spray tests. The morphology and phase composition of the zinc rich paints were evaluated by X-ray diffraction (XRD) and filed-emission scanning electron microscopy (FE-SEM). Results showed that the ATMP molecules successfully adsorbed on the surface of Al nanoparticles. Results obtained from salt spray and electrochemical measurements revealed that the addition of surface modified nanoparticles to the zinc rich coating enhanced its galvanic action and corrosion protection properties.

  2. Optical response of large-area aluminum-coated nano-bucket arrays on flexible PET substrates

    Science.gov (United States)

    Hohertz, Donna; Chuo, Yindar; Omrane, Badr; Landrock, Clint; Kavanagh, Karen L.

    2014-09-01

    The high-cost of fabrication of nanohole arrays for extraordinary optical transmission, surface-plasmon-resonance-based sensors, inhibits their widespread commercial adoption. Production typically involves the application of small-area patterning techniques, such as focused-ion-beam milling, and electron-beam lithography onto high-cost gold-coated substrates. Moving to lower-cost manufacturing is a critical step for applications such as the detection of environmental oil-leaks, or water quality assurance. In these applications, the sensitivity requirements are relatively low, and a bio-compatible inert surface, such as gold, is unnecessary. We report on the optical response of aluminum-coated nano-bucket arrays fabricated on flexible polyethylene terephthalate substrates. The arrays are fabricated using an economical roll-to-roll UV-casting process from large sheets of nickel templates generated from master quartz stamps. The nano-featured surface is subsequently coated with 50 nm of thermally-evaporated aluminum. The roll-to-roll production process has a 97% yield over a 600 m roll producing nano-buckets with 240 nm diameters, 300 nm deep, with a 70° taper. When exposed to a series of refractive index standards (glucose solutions), changes in the locations of the resonance transmission peaks result in optical sensitivities as high as 390 ± 20 nm/RIU. The peak transmission is approximately 5% of illumination, well within the sensitivity requirements of most common low-cost detectors.

  3. Plasmochemical modification of aluminum-zinc alloys using NH{sub 3}-Ar atmosphere with anti-wear coatings deposition

    Energy Technology Data Exchange (ETDEWEB)

    Kyzioł, Karol, E-mail: kyziol@agh.edu.pl [Faculty of Materials Science and Ceramics, AGH University of Science and Technology, A. Mickiewicza Av. 30, 30 059 Kraków (Poland); Koper, Katarzyna [Faculty of Materials Science and Ceramics, AGH University of Science and Technology, A. Mickiewicza Av. 30, 30 059 Kraków (Poland); Kaczmarek, Łukasz [Institute of Materials Science and Engineering, Lodz University of Technology, Stefanowskiego Str. 1/15, 90 924 Łódz (Poland); Grzesik, Zbigniew [Faculty of Materials Science and Ceramics, AGH University of Science and Technology, A. Mickiewicza Av. 30, 30 059 Kraków (Poland)

    2017-03-01

    This paper constitutes a continuation of studies on modification technologies for 7075 series aluminum alloys (Al-Zn) in plasmochemical conditions using the RF CVD (Radio-Frequency Chemical Vapor Deposition) method. This technique is simultaneously the second stage of alloy ageing. The presented results concern optimization of alloy surface modification using N{sup +} ions (in NH{sub 3} or NH{sub 3}/Ar atmosphere) before obtaining a DLC (Diamond-Like Carbon) layer doped with Si and N. From the results it can be concluded that the most profitable mechanical properties (H, ca. 12 GPa and E, ca. 115 GPa) are obtained when the SiCNH coating process is preceded by Al-Zn alloy surface modification with nitrogen ions. These ions are provided by a flowing NH{sub 3} and Ar gas mixture (1:1 ratio). In these process conditions, the lowest tribological wear of the surface is also observed. Furthermore, the obtained coating exhibits a fine-grained structure. - Highlights: • Surface properties of Al-Zn alloy after plasma processes are investigated. • Modification in a RF reactor was the second stage of ageing. • The N{sup +} ion treatments of aluminum substrates was justified. • SiCNH coatings obtained on Al alloys significantly improve mechanical parameters.

  4. Investigation of the internal reflectance and prediction of infrared diffuse reflectance of the polymeric coating on aluminum substrate

    Science.gov (United States)

    Ho, Wen-Dar; Ma, Chen-Chi M.

    1998-02-01

    This study employs the ray tracing method to develop and analyze mathematical formulae for the IR diffuse reflectance of the polymeric coating on a metal substrate. The effects of the thickness and the absorption property of the polymer film on the internal reflectance are also investigated. In addition, the diffuse reflectance of the coating/substrate system which is irradiated with a perfect diffuse source is formulated as well. Analysis results indicate that the internal reflectance of the internal front surface (polymer/air interface) is not a constant which depends on the film thickness and absorption property. Closely examining the internal multiple reflections between the front and the substrate surface reveals that the diffuse reflectance of the coating/substrate system can be obtained by summing the fractions of rays emerging from the front surface. By knowing the refractive index and the extinction coefficient of the polymer, the diffuse reflectance of the coating/substrate system can be calculated by the formulae presented here. In addition an alkyd resin coating/aluminum substrate system is also implemented to compare the experimental reflectances with the calculated ones. According to the comparisons the analysis and developed formulae are quite effective.

  5. Experimental and simulation studies on radiative properties of uranium planar target coated with an ultrathin aluminum layer

    Science.gov (United States)

    Guo, Liang; Yi, Taimin; Ren, Guoli; Zhang, Wenhai; Li, Sanwei; Li, Zhichao; Kuang, Longyu; Xie, Xufei; Jiang, Xiaohua; Du, Huabin; Hou, Lifei; Zhan, Xiayu; Yang, Mengshen; Xing, Pifeng; Zheng, Wudi; Lan, Ke; Ding, Yongkun; Wang, Feng; Yang, Jiamin; Liu, Shenye; Jiang, Shaoen; Zhang, Baohan

    2018-02-01

    An ultrathin aluminum (Al) layer is proposed to be coated on the surface of the uranium (U) planar target for preventing the oxidization of U and optimizing the hard x-ray spectrum. Comparative experiments using several planar targets with different materials are implemented on the Shenguang-III prototype laser facility to study their radiative properties. Under the laser intensity of 1.0×1015 W cm‑2, we observe that the U target coated with 30 nm thick Al produces almost the same peak intensity of the total x-ray flux and decreases the hard x-ray fraction by 38.5% compared to the U target coated with 100 nm thick gold. Simulations using XRL2D (2D radiation hydrodynamic code) interpret the measured results and indicate that the radiative property of Al-coated U approaches that of pure U, which theoretically has a high laser to x-ray conversion efficiency and a quasi-Planckian spectrum. Based on our analysis, Al-coated U is a promising material of the ignition hohlraum and should have many applications in high energy density physics.

  6. Direct Electrosynthesis of Polyaniline–Fe2O3 Nanocomposite Coating on Aluminum Alloy 5052 and Its Corrosion Protection Performance

    Directory of Open Access Journals (Sweden)

    M. Shabani-Nooshabadi

    2015-10-01

    Full Text Available The synthesis of polyaniline- Fe2O3 nanocomposite coating on aluminum Alloy 5052 (AA5052 surface has been investigated by using the galvanostatic method. The anticorrosion performance of polyaniline-Fe2O3 coating was investigated in 3.5% NaCl solution by the open- circuit potential (OCP, Tafel polarization technique and Electrochemical Impedance Spectroscopy (EIS. The corrosion rate of polyaniline-Fe2O3 nanocomposite coating AA5052 was found about140 times lower than bare AA5052. Corrosion potential also decreased from -0.710 V to -0.735 V versus Ag/AgCl for uncoated AA5052 and polyaniline-Fe2O3 nanocomposite coated on AA5052 electrodes, respectively. Electrochemical measurements show that polyaniline-Fe2O3 nanocomposite coated has good inhibitive properties with PE% of ~97.3% at 25 mA cm-2 current density applied on AA5052 corrosion in a chloride media. The results of this study clearly find out that the polyaniline-Fe2O3 nanocomposite has an outstanding possible to protect AA5052 against corrosion in a chloride environment.

  7. Investigation of Coating Performance of UV-Curable Hybrid Polymers Containing 1H,1H,2H,2H-Perfluorooctyltriethoxysilane Coated on Aluminum Substrates

    Directory of Open Access Journals (Sweden)

    Mustafa Çakır

    2017-03-01

    Full Text Available This study describes preparation and characterization of fluorine-containing organic-inorganic hybrid coatings. The organic part consists of bisphenol-A glycerolate (1 glycerol/phenol diacrylate resin and 1,6-hexanediol diacrylate reactive diluent. The inorganically rich part comprises trimethoxysilane-terminated urethane, 1H,1H,2H,2H-perfluorooctyltriethoxysilane, 3-(trimethoxysilyl propyl methacrylate and sol–gel precursors that are products of hydrolysis and condensation reactions. Bisphenol-A glycerolate (1 glycerol/phenol diacrylate resin was added to the inorganic part in predetermined amounts. The resultant mixture was utilized in the preparation of free films as well as coatings on aluminum substrates. Thermal and mechanical tests such as DSC, thermo-gravimetric analysis (TGA, and tensile and shore D hardness tests were performed on free films. Water contact angle, gloss, Taber abrasion test, cross-cut and tubular impact tests were conducted on the coated samples. SEM examination and EDS analysis was performed on the fractured surfaces of free films. The hybrid coatings on the aluminum sheets gave rise to properties such as moderately glossed surface; low wear rate and hydrophobicity. Tensile strength of free films increased with up to 10% inorganic content in the hybrid structure and this increase was approximately three times that of the control sample. As expected; the % strain value decreased by 17.3 with the increase in inorganic content and elastic modulus values increased by a factor of approximately 6. Resistance to ketone-based solvents was proven and an increase in hardness was observed as the ratio of the inorganic part increased. Samples which contain 10% sol–gel content were observed to provide optimal properties.

  8. Enhancement of phosphorus sorption onto light expanded clay aggregates by means of aluminum and iron oxide coatings.

    Science.gov (United States)

    Yaghi, Nader; Hartikainen, Helinä

    2013-11-01

    Phosphorus (P) loading from non-point or point sources increases the eutrophication risk of natural waters. The functioning of constructed wetlands (CWs) used as natural water treatment systems can be improved by means of additional materials adsorbing soluble P. In this study, light expanded clay aggregates (LECA) and LECA coated with aluminum (Al) oxide (Al-LECA) or iron (Fe) oxide (Fe-LECA) were tested for their efficiency as P sorbents in the pH range 3-8. The oxide coatings duplicated the actual sorption capacity calculated from the sorption isotherms at the P concentration in the equilibrium solution of 20 μg L(-1), assumed to be the allowable P level in purified water. In the oxide-coated LECAs the sorption was fast and followed both the first- and second-order Lagergren kinetic models, suggesting that the formation of a binuclear surface complex was feasible. In LECA, sorption was markedly slower and followed the first-order kinetic model, indicating that retention occurred through a monodentate attachment. These findings were in harmony with the degree of P saturation (DPS) of the sorbent surfaces at the highest P addition level (200 μg L(-1)), DPS being decisively higher for LECA than for the oxide-coated sorbents. Accordingly, at higher pH values the competition by hydroxyl ions diminished the sorption in LECA relatively more than that in the coated sorbents. In agreement with the acidity of Al(3+) being 100 times lower than that of Fe(3+), at elevated pH the sorption by Al-LECA proved to be less reversible than that by Fe-LECA. The results provide evidence that in CWs Al-coated sorbents are superior to Fe-coated ones that are also redox-sensitive and may lose their sorption properties in anoxic conditions. Copyright © 2013 Elsevier Ltd. All rights reserved.

  9. Thermal fatigue behavior of H-13 die steel for aluminum die casting with various ion sputtered coatings

    Science.gov (United States)

    Nieh, C. Y.; Wallace, J. F.

    1981-01-01

    Sputtered coatings of Mo, W, Pt, Ag, Au, Co, Cr, Ni, Ag + Cu, Mo + Pt, Si3N4, A1N, Cr3C2, Ta5Si3, and ZrO2 were applied to a 2-inch-square, 7-inch-long thermal fatigue test specimen which was then internally water cooled and alternately immersed in molten aluminum and cooled in air. After 15,000 cycles the thermal fatigue cracks at the specimen corners were measured. Results indicate that a significant improvement in thermal fatigue resistance was obtained with platinum, molybdenum, and tungsten coatings. Metallographic examination indicates that the improvement in thermal fatigue resistance resulted from protection of the surface of the die steel from oxidation. The high yield strength and ductility of molybdenum and tungsten contributed to the better thermal fatigue resistance.

  10. Effect of surface topological structure and chemical modification of flame sprayed aluminum coatings on the colonization of Cylindrotheca closterium on their surfaces

    Science.gov (United States)

    Chen, Xiuyong; He, Xiaoyan; Suo, Xinkun; Huang, Jing; Gong, Yongfeng; Liu, Yi; Li, Hua

    2016-12-01

    Biofouling is one of the major problems for the coatings used for protecting marine infrastructures during their long-term services. Regulation in surface structure and local chemistry is usually the key for adjusting antifouling performances of the coatings. In this study, flame sprayed multi-layered aluminum coatings with micropatterned surfaces were constructed and the effects of their surface structure and chemistry on the settlement of typical marine diatoms were investigated. Micropatterned topographical morphology of the coatings was constructed by employing steel mesh as a shielding plate during the coating deposition. A silicone elastomer layer for sealing and interconnection was further brush-coated on the micropatterned coatings. Additional surface modification was made using zwitterionic molecules via DOPA linkage. The surface-modified coatings resist effectively colonization of Cylindrotheca closterium. This is explained by the quantitative examination of a simplified conditioning layer that deteriorated adsorption of bovine calf serum proteins on the zwitterionic molecule-treated samples is revealed. The colonization behaviors of the marine diatoms are markedly influenced by the micropatterned topographical morphology. Either the surface micropatterning or the surface modification by zwitterionic molecules enhances antimicrobial ability of the coatings. However, the combined micropatterned structure and zwitterionic modification do not show synergistic effect. The results give insight into anti-corrosion/fouling applications of the modified aluminum coatings in the marine environment.

  11. Fretting Wear-Resistant, Micro-Arc Oxidation Coatings for Aluminum and Titanium Alloy Bearings (Preprint)

    National Research Council Canada - National Science Library

    Choppy, K. J; Kovar, R. F; Cushman, B. M

    2007-01-01

    .... Aluminum and titanium alloys are used as replacements for steel in gear boxes of aircraft and helicopters in both military and commercial air vehicles, due to their low density, mechanical strength...

  12. Double-layer anti-reflection coating containing a nanoporous anodic aluminum oxide layer for GaAs solar cells.

    Science.gov (United States)

    Yang, Tianshu; Wang, Xiaodong; Liu, Wen; Shi, Yanpeng; Yang, Fuhua

    2013-07-29

    Multilayer anti-reflection (AR) coatings can be used to improve the efficiency of Gallium Arsenide (GaAs) solar cells. We propose an alternate method to obtain optical thin films with specified refractive indices, which is using a self-assembled nanoporous anodic aluminum oxide (AAO) template as an optical thin film whose effective refractive index can be tuned by pore-widening. Different kinds of double-layer AR coatings each containing an AAO layer were designed and investigated by finite difference time domain (FDTD) method. We demonstrate that a λ /4n - λ /4n AR coating consisting of a TiO(2) layer and an AAO layer whose effective refractive index is 1.32 realizes a 96.8% light absorption efficiency of the GaAs solar cell under AM1.5 solar spectrum (400 nm-860 nm). We also have concluded some design principles of the double-layer AR coating containing an AAO layer for GaAs solar cells.

  13. Aluminum Silicate Nanotube Coating of Siloxane-Poly(lactic acid-Vaterite Composite Fibermats for Bone Regeneration

    Directory of Open Access Journals (Sweden)

    Shuji Yamazaki

    2012-01-01

    Full Text Available In our earlier work, a flexible fibermat consisting of a biodegradable composite with soluble silicate species, which has been reported to enhance bone formation, was prepared successfully using poly(L-lactic acid and siloxane-containing calcium carbonate particles by electrospinning. The fibermat showed enhanced bone formation in an in vivo test. In the present work, to improve the hydrophilicity of skeletal fibers in a fibermat, they were coated with nanotubular aluminum silicate crystals, which have a hydrophilic surface that has excellent affinity to body fluids and a high surface area advantageous for pronounced protein adsorption. The nanotubes were coated easily on the fiber surface using an electrophoretic method. In a conventional contact angle test, a drop of water rapidly penetrated into the nanotube-coated fibermat. The culture test using murine osteoblast-like cells (MC3T3-E1 showed that the cell attachment to the nanotube-coated fibermat at an early stage after seeding was enhanced in comparison with that to the noncoated one. This approach may provide a new method of improving the surface of polymer-based biomaterials.

  14. Electrophoretic deposition of hybrid coatings on aluminum alloy by combining 3-aminopropyltrimethoxysilan to silicon–zirconium sol solutions for corrosion protection

    Energy Technology Data Exchange (ETDEWEB)

    Yu, Mei; Xue, Bing; Liu, Jianhua, E-mail: yumei@buaa.edu.cn; Li, Songmei; Zhang, You

    2015-09-01

    Electrophoretic deposition (EPD) silicon–zirconium organic–inorganic hybrid coatings were applied on LC4 aluminum alloy for corrosion protection. 3-Glycidoxypropyl-trimethoxysilane (GTMS) and Zirconium (IV) n-propoxide (TPOZ) were used as precursors. 3-Aminopropyl-trimethoxysilane (APS) was added to enhance the corrosion protective performance of the coatings. Scanning electron microscopy (SEM), energy dispersive X-ray spectroscopy (EDS) and Fourier transform infrared spectroscopy (FTIR) were employed to characterize morphology, microstructure and component. The results show that the addition of APS leads to the enhanced migration and deposition of positively charged colloidal particles on the surface of metal substrate, which results in the thickness increasing of coatings. However, loading an excessive amount of APS gives a heterogeneous coating surface. The corrosion protective performance of coatings were measured by electrochemical impedance spectroscopy (EIS) and potentiodynamic polarization. The results indicate that the addition of APS improves corrosion protective performance of coatings. The optimal addition content of APS is about 15%. The 15% APS coating is uniform and dense, as well as has good corrosion protective performance. The impedance value (1.58 × 10{sup 5} Ω·cm{sup 2}, at the lowest frequency) of 15% APS coating is half order of magnitude higher than that of coating without APS, and 15% APS coating always keeps the best corrosion protective performance with prolonged immersion time. This kind of coating is identified with “double-structure” properties based on the analysis of EIS and potentiodynamic polarization. Furthermore, the equivalent circuit results indicate that the intermediate oxide layer plays a main role in corrosion protection. - Highlights: • Electrophoretic deposition hybrid coatings are prepared on LC4 aluminum alloy. • 3-Aminopropyl-trimethoxysilane (APS) enhances the corrosion protective performance. • The

  15. Electrophoretic deposition of hybrid coatings on aluminum alloy by combining 3-aminopropyltrimethoxysilan to silicon–zirconium sol solutions for corrosion protection

    International Nuclear Information System (INIS)

    Yu, Mei; Xue, Bing; Liu, Jianhua; Li, Songmei; Zhang, You

    2015-01-01

    Electrophoretic deposition (EPD) silicon–zirconium organic–inorganic hybrid coatings were applied on LC4 aluminum alloy for corrosion protection. 3-Glycidoxypropyl-trimethoxysilane (GTMS) and Zirconium (IV) n-propoxide (TPOZ) were used as precursors. 3-Aminopropyl-trimethoxysilane (APS) was added to enhance the corrosion protective performance of the coatings. Scanning electron microscopy (SEM), energy dispersive X-ray spectroscopy (EDS) and Fourier transform infrared spectroscopy (FTIR) were employed to characterize morphology, microstructure and component. The results show that the addition of APS leads to the enhanced migration and deposition of positively charged colloidal particles on the surface of metal substrate, which results in the thickness increasing of coatings. However, loading an excessive amount of APS gives a heterogeneous coating surface. The corrosion protective performance of coatings were measured by electrochemical impedance spectroscopy (EIS) and potentiodynamic polarization. The results indicate that the addition of APS improves corrosion protective performance of coatings. The optimal addition content of APS is about 15%. The 15% APS coating is uniform and dense, as well as has good corrosion protective performance. The impedance value (1.58 × 10 5 Ω·cm 2 , at the lowest frequency) of 15% APS coating is half order of magnitude higher than that of coating without APS, and 15% APS coating always keeps the best corrosion protective performance with prolonged immersion time. This kind of coating is identified with “double-structure” properties based on the analysis of EIS and potentiodynamic polarization. Furthermore, the equivalent circuit results indicate that the intermediate oxide layer plays a main role in corrosion protection. - Highlights: • Electrophoretic deposition hybrid coatings are prepared on LC4 aluminum alloy. • 3-Aminopropyl-trimethoxysilane (APS) enhances the corrosion protective performance. • The coating

  16. The Mechanical and Tribology Properties of Sputtered Titanium Aluminum Nitride Coating on the Tungsten Carbide Insert Tool in the Dry Turning of Tool Steel

    Directory of Open Access Journals (Sweden)

    Esmar Budi

    2015-02-01

    Full Text Available The effect of the sputtering parameters on the mechanical tribology properties of Titanium Aluminum Nitride coating on the tungsten cabide insert tool in the dry turning of tool steel has been investigated. The coating was deposited using a Direct Current magnetron sputtering system with various substrate biases (-79 to -221 V and nitrogen flow rates (30 to 72 sccm. The dry turning test was carried out on a Computer Numeric Code machine using an optimum cutting parameter setting. The results show that the lowest flank wear (~0.4 mm was achieved using a Titanium Aluminum Nitride-coated tool that was deposited at a high substrate bias (-200 V and a high nitrogen flow rate (70 sccm. The lowest flank wear was attributed to high coating hardness.

  17. Replacement of corrosion protection chromate primers and paints used in cryogenic applications on the Space Shuttle with wire arc sprayed aluminum coatings

    Science.gov (United States)

    Daniel, R. L.; Sanders, H. L.; Zimmerman, F. R.

    1995-01-01

    With the advent of new environmental laws restricting volatile organic compounds and hexavalent chrome emissions, 'environmentally safe' thermal spray coatings are being developed to replace the traditional corrosion protection chromate primers. A wire arc sprayed aluminum coating is being developed for corrosion protection of low pressure liquid hydrogen carrying ducts on the Space Shuttle Main Engine. Currently, this hardware utilizes a chromate primer to provide protection against corrosion pitting and stress corrosion cracking induced by the cryogenic operating environment. The wire are sprayed aluminum coating has been found to have good potential to provide corrosion protection for flight hardware in cryogenic applications. The coating development, adhesion test, corrosion test and cryogenic flexibility test results will be presented.

  18. Effect of interfacial oxide thickness on the photocatalytic activity of magnetron-sputtered TiO2coatings on aluminum substrate

    DEFF Research Database (Denmark)

    Daviðsdóttir, Svava; Petit, Jean-Pierre; Shabadi, Rajashekhara

    2015-01-01

    The influence of the coating/substrate interface on the photocatalytic behavior of Al-TiO2 coatings was investigated. The TiO2 coatings were prepared by magnetron sputtering. The nanoscale structure of the coating was analyzed using X-ray diffraction; atomic force microscopy; scanning electron...... microscopy; and transmission electron microscopy. The photocatalytic behavior was investigated through optical spectrophotometry studies and electrochemical experiments; as photo voltage; photocurrent; and electrochemical impedance measurements. Consistent results from both optical and electrochemical...... measurements showed a maximum UV-light absorption by titanium dioxide occurring slightly prior to the energy of the maximum photocurrent. The photocurrent of titanium dioxide decreases with increasing thickness of the aluminum oxide interface layer. Aluminum oxide acts as an insulator; disfavoring the electron...

  19. Efficacy of Two Novel Anodic Coatings for Enhanced Corrosion Protection of Aluminum Armor Alloys

    Science.gov (United States)

    2014-01-01

    silicon -based sealant is only slightly affected after 1032 h. Again, this is in agreement with the previously discussed electrochemical results. After...anodic coating process. The two coatings were designated “ silicon ” (Si) and “silver” (Ag) by the manufacturer. Each coating type was supplied to the U.S...nitrate solution of a given metal electrolytically impregnating the porous oxide with the desired metal (5)—for example, silicon (Si) and silver (Ag

  20. Formation of hydrotalcite coating on the aluminum alloy 6060 in spray system

    DEFF Research Database (Denmark)

    Zhou, Lingli; Friis, Henrik; Roefzaad, Melanie

    2016-01-01

    -layer structure with average thickness of ∼1000 nm. The hydrotalcite-coated samples performed better than those without coatings in salt-spray and filiform-corrosion tests, and further treatment involving sealing with a Mg acetate solution and dipping in a H2O2 + Ce-based solution improved the corrosion...

  1. Laser coating of aluminum alloy EN AW 6082-T651 with TiB2 and TiC: Microstructure and mechanical properties

    Science.gov (United States)

    Ravnikar, Dunja; Dahotre, Narendra B.; Grum, Janez

    2013-10-01

    This paper deals with laser coating of ceramics by deposition of a precursor powder mixture of TiB2-TiC-Al on an EN AW 6082-T651 aluminum alloy. The resulting coating was studied by means of a microstructural and mechanical analysis. The coating has with TiC and TiB2 particles of various shapes and sizes embedded in an Al matrix, as well as being adherent and free of cracks with an average porosity lower than 2%. Microhardness in the coating is 40% higher than the uncoated alloy, while the microhardness in the laser melt zone and heat-affected zone dropped significantly. The wear test showed a great improvement in terms of the mass lost after the 30 min test. The three-point bending test was used to determine the flexural properties of the coated aluminum alloy. Higher content of TiB2 in ceramic components increases the flexural strength of the coated specimens, delaying the occurrence of the first crack in the coating or the occurrence of delamination. The measurements of residual stresses confirmed the presence of favorable compressive residual stresses in the surface coating. With depth, these stresses become tensile.

  2. Tantalum Coating of Steel, Copper, Aluminum, and Titanium by Thermal Chemical Vapor Deposition (CVD)

    DEFF Research Database (Denmark)

    Christensen, Erik; Bjerrum, Niels

    1998-01-01

    , nickel, copper, titanium and aluminum. Calculation of the equilibrium composition of Ta-Cl-H-systems at 1000 K and 1100 K shows that TaCl4 and TaCl3 are stable at the deposition conditions and that a high yield (>90%) of tantalum is theoretically obtainable at low pressure (5 mbar) and moderate precursor...

  3. Oxidation of hydrogen-passivated silicon surfaces by scanning near-field optical lithography using uncoated and aluminum-coated fiber probes

    DEFF Research Database (Denmark)

    Madsen, Steen; Bozhevolnyi, Sergey I.; Birkelund, Karen

    1997-01-01

    Optically induced oxidation of hydrogen-passivated silicon surfaces using a scanning near-field optical microscope was achieved with both uncoated and aluminum-coated fiber probes. Line scans on amorphous silicon using uncoated fiber probes display a three-peak profile after etching in potassium...

  4. Cycle oxidation behavior and anti-oxidation mechanism of hot-dipped aluminum coating on TiBw/Ti6Al4V composites with network microstructure.

    Science.gov (United States)

    Li, X T; Huang, L J; Wei, S L; An, Q; Cui, X P; Geng, L

    2018-04-10

    Controlled and compacted TiAl 3 coating was successfully fabricated on the network structured TiBw/Ti6Al4V composites by hot-dipping aluminum and subsequent interdiffusion treatment. The network structure of the composites was inherited to the TiAl 3 coating, which effectively reduces the thermal stress and avoids the cracks appeared in the coating. Moreover, TiB reinforcements could pin the TiAl 3 coating which can effectively improve the bonding strength between the coating and composite substrate. The cycle oxidation behavior of the network structured coating on 873 K, 973 K and 1073 K for 100 h were investigated. The results showed the coating can remarkably improve the high temperature oxidation resistance of the TiBw/Ti6Al4V composites. The network structure was also inherited to the Al 2 O 3 oxide scale, which effectively decreases the tendency of cracking even spalling about the oxide scale. Certainly, no crack was observed in the coating after long-term oxidation due to the division effect of network structured coating and pinning effect of TiB reinforcements. Interfacial reaction between the coating and the composite substrate occurred and a bilayer structure of TiAl/TiAl 2 formed next to the substrate after oxidation at 973 K and 1073 K. The anti-oxidation mechanism of the network structured coating was also discussed.

  5. AFM AND XPS Characterization of Zinc-Aluminum Alloy Coatings with Attention to Surface Dross and Flow Lines

    Science.gov (United States)

    Harding, Felipe A.; Alarcon, Nelson A.; Toledo, Pedro G.

    Surfaces of various zinc-aluminum alloy (Zn-Al) coated steel samples are studied with attention to foreign surface dross by atomic force microscopy (AFM) and X-ray photoelectron spectroscopy (XPS/ESCA). AFM topographic maps of zinc-aluminum alloy surfaces free of dross reveal the perfect nanoscale details of two kinds of dendrites: branched and globular. In all magnifications the dendrites appear smooth and, in general, very clean. XPS analysis of the extreme surface of a Zn-Al sample reveals Al, Zn, Si and O as the main components. The XPS results show no segregation or separation of phases other than those indicated by the ternary Al-Zn-Si diagram. For surfaces of Zn-Al plagued with impurities, high resolution AFM topographic maps reveal three situations: (1) areas with well-defined dendrites, relatively free of dross; (2) areas with small, millimeter-sized black spots known as dross; and (3) areas with large black stains, known as flow lines. Dendrite deformation and dross accumulation increase notably in the neighborhood, apparently clean to the naked eye, of dross or flow lines. XPS results of areas with dross and flow lines indicate unacceptable high concentration of Si and important Si phase separation. These results, in the light of AFM work, reveal that dross and flow lines are a consequence of a high local concentration of Si from high melting point silica and silicate impurities in the Zn-Al alloy source.

  6. Corrosion resistance of flaky aluminum pigment coated with cerium oxides/hydroxides in chloride and acidic electrolytes

    International Nuclear Information System (INIS)

    Niroumandrad, S.; Rostami, M.; Ramezanzadeh, B.

    2015-01-01

    Graphical abstract: - Highlights: • Flaky aluminum pigments were modified with cerium nitrate salt. • pH value of 3.0 was chosen as the optimized pH for the cerium solution. • Corrosion resistance of the pigment significantly increased after modification. • Alkaline pre-treatment prior to modification affected the cerium layer performance. - Abstract: The objective of this study was to enhance the corrosion resistance of lamellar aluminum pigment through surface treatment by cerium oxides/hydroxides. The surface composition of the pigments was studied by energy-dispersive spectroscopy (EDS) and X-ray photoelectron spectroscopy (XPS). The corrosion resistance of the pigment was evaluated by conventional hydrogen evolution measurements in acidic solution and electrochemical impedance spectroscopy (EIS) in 3.5% NaCl solution. Results showed that the Ce-rich coating composed of Ce 2 O 3 and CeO 2 was precipitated on the pigment surface after immersion in the cerium solution. The corrosion resistance of pigment was significantly enhanced after modification with cerium layer.

  7. Corrosion resistance of flaky aluminum pigment coated with cerium oxides/hydroxides in chloride and acidic electrolytes

    Energy Technology Data Exchange (ETDEWEB)

    Niroumandrad, S. [Institute for Color Science and Technology (ICST), PO 16765-654, Tehran (Iran, Islamic Republic of); Rostami, M. [Department of Nanomaterials and Nanocoatings, Institute for Color Science and Technology (ICST), PO 16765-654, Tehran (Iran, Islamic Republic of); Ramezanzadeh, B., E-mail: ramezanzadeh-bh@icrc.ac.ir [Department of Surface Coatings and Corrosion, Institute for Color Science and Technology (ICST), PO 16765-654, Tehran (Iran, Islamic Republic of)

    2015-12-01

    Graphical abstract: - Highlights: • Flaky aluminum pigments were modified with cerium nitrate salt. • pH value of 3.0 was chosen as the optimized pH for the cerium solution. • Corrosion resistance of the pigment significantly increased after modification. • Alkaline pre-treatment prior to modification affected the cerium layer performance. - Abstract: The objective of this study was to enhance the corrosion resistance of lamellar aluminum pigment through surface treatment by cerium oxides/hydroxides. The surface composition of the pigments was studied by energy-dispersive spectroscopy (EDS) and X-ray photoelectron spectroscopy (XPS). The corrosion resistance of the pigment was evaluated by conventional hydrogen evolution measurements in acidic solution and electrochemical impedance spectroscopy (EIS) in 3.5% NaCl solution. Results showed that the Ce-rich coating composed of Ce{sub 2}O{sub 3} and CeO{sub 2} was precipitated on the pigment surface after immersion in the cerium solution. The corrosion resistance of pigment was significantly enhanced after modification with cerium layer.

  8. Interfacial interactions of poly(ether ketone ketone) polymer coatings onto oxide-free phosphate films on an aluminum surface

    International Nuclear Information System (INIS)

    Asunskis, A. L.; Sherwood, P. M. A.

    2007-01-01

    This article continues a series of papers that shows how thin (10 nm or less) oxide-free phosphate films can be formed on a number of metals. The films formed have potential as corrosion resistant films. Previous papers have shown that it is possible to extend the range of the surface coatings that can be formed by placing a thin polymer layer over the phosphate layer. In this work it is shown how the water insoluble polymer poly(ether ketone ketone) (PEKK) can be placed over a thin oxide-free phosphate film on aluminum metal. The surface and the interfaces involved were studied by valence band and core level x-ray photoelectron spectroscopy. Difference spectra in the valence band region were used to show that there is a chemical interaction between the PEKK and phosphate thin films on the aluminum metal. Three different phosphate film compositions were studied using different phosphorous containing acids, H 3 PO 4 , H 3 PO 3 , and H 3 PO 2 . This type of interaction illustrates the potential of phosphates to act as adhesion promoters. The valence band spectra are interpreted by calculations

  9. CORROSION RESISTANT SOL–GEL COATING ON 2024-T3 ALUMINUM

    Directory of Open Access Journals (Sweden)

    S. Yazdani

    2016-06-01

    Full Text Available The inherent reactivity of the Al–Cu alloys is such that their use for structural, marine, and aerospace components and structures would not be possible without prior application of a corrosion resistance system. Historically these corrosion resistance coatings were based on the use of chemicals containing Cr (VI compounds. Silane coatings are of increasing interest in industry due to their potential application for the replacement of current toxic hexavalent chromate based treatments. In this study, hydrophobic coating sol was prepared with methyltriethoxysilane (MTES, methanol (MeOH, and water (as 7M NH4OH at a molar ratio of 1:25:4.31 respectively. The coatings were applied by a dip-technique to 2024-T3 Al alloy, and subsequently cured at room temperature and there after heat treated in an oven at 150°C. The anticorrosion properties of the coatings within 3.5 wt% NaCl solution were studied by Tafel polarization technique. The sol–gel coating exhibited good anticorrosion properties providing an adherent protection film on the Al 2024-T3 substrate. The surface properties were characterized by water contact angle measurement, scanning electron microscopy (SEM, and the composition was studied by Fourier transform infrared spectroscopy (FTIR.

  10. Chitosan-doped-hybrid/TiO2 nanocomposite based sol-gel coating for the corrosion resistance of aluminum metal in 3.5% NaCl medium.

    Science.gov (United States)

    J, Balaji; M G, Sethuraman

    2017-11-01

    The study outlines the role of chitosan, a biopolymer on corrosion behavior of Hy/nano-TiO 2 based sol-gel coating over aluminum metal. In this study organic-inorganic hybrid sols were synthesized through hydrolysis and condensation of 3-glycidoxypropyltrimethoxy silane (GPTMS), tetraethoxysilane (TEOS) and titanium (IV) isopropoxide (TIP) in acidic solution. Chitosan was doped into sol-gel matrix and self-assembled over aluminum substrate. The resultant chitosan-doped-Hy/nano-TiO 2 sol-gel coating was characterized by Fourier Transform Infrared (FT-IR) spectra, Raman spectroscopy, X-ray photoelectron spectroscopy (XPS), Scanning Electron Microscopy (SEM), Atomic Force Microscopy (AFM) and Energy-Dispersive X-ray Spectroscopy (EDX) analyses. The as-tailored aluminum substrate was evaluated for corrosion resistance in neutral medium. The protection ability of these coatings was evaluated by electrochemical impedance studies (EIS) and potentiodynamic polarization (PP) measurements in 3.5% NaCl medium. The EIS and PP results showed that chitosan-doped- Hy/nano-TiO 2 sol-gel coating exhibited better protection from corrosion than the undoped Hy/TiO 2 nanocomposite coating. Copyright © 2017 Elsevier B.V. All rights reserved.

  11. Development of water-repellent organic–inorganic hybrid sol–gel coatings on aluminum using short chain perfluoro polymer emulsion

    Energy Technology Data Exchange (ETDEWEB)

    Wankhede, Ruchi Grover, E-mail: 123.ruchi@gmail.com [IITB-Monash Research Academy, Mumbai 400076 (India); Department of Metallurgical Engineering and Materials Science, Indian Institute of Technology Bombay, Mumbai 400076 (India); Morey, Shantaram [Dow Chemicals (India); Khanna, A.S. [Department of Metallurgical Engineering and Materials Science, Indian Institute of Technology Bombay, Mumbai 400076 (India); Birbilis, N. [Department of Materials Engineering, Monash University, Victoria 3800 (Australia)

    2013-10-15

    The development of an organic–inorganic sol–gel coating system (thickness ∼ 2 μm) on aluminum is reported. The coating uses glycidoxytrimethoxysilane (GPTMS) and methyltrimethoxysilane (MTMS) as silane precursors, crosslinked with hexamethylmethoxymelamine (HMMM) and followed by hydrophobic modification using a water base short chain per-fluoro emulsion (FE). Such coating resulted in enhanced hydrophobicity with a contact angle of about 120° and sliding angle of 25° for a 20 μL water droplet. Potentiodynamic polarization and electrochemical impedance spectroscopy (EIS) measurements showed reduced corrosion upon coated substrates than the bare; correlated with both a higher degree of water repellency and formation of low permeable crosslinked sol–gel network. The structure of the coatings deposited was analyzed using Fourier transform infrared (FTIR) and X-ray photoelectron (XPS) spectroscopy, revealing replacement of hydrophillic surface hydroxyls groups with low energy per-fluoro groups.

  12. Development of water-repellent organic-inorganic hybrid sol-gel coatings on aluminum using short chain perfluoro polymer emulsion

    Science.gov (United States)

    Wankhede, Ruchi Grover; Morey, Shantaram; Khanna, A. S.; Birbilis, N.

    2013-10-01

    The development of an organic-inorganic sol-gel coating system (thickness ∼ 2 μm) on aluminum is reported. The coating uses glycidoxytrimethoxysilane (GPTMS) and methyltrimethoxysilane (MTMS) as silane precursors, crosslinked with hexamethylmethoxymelamine (HMMM) and followed by hydrophobic modification using a water base short chain per-fluoro emulsion (FE). Such coating resulted in enhanced hydrophobicity with a contact angle of about 120° and sliding angle of 25° for a 20 μL water droplet. Potentiodynamic polarization and electrochemical impedance spectroscopy (EIS) measurements showed reduced corrosion upon coated substrates than the bare; correlated with both a higher degree of water repellency and formation of low permeable crosslinked sol-gel network. The structure of the coatings deposited was analyzed using Fourier transform infrared (FTIR) and X-ray photoelectron (XPS) spectroscopy, revealing replacement of hydrophillic surface hydroxyls groups with low energy per-fluoro groups.

  13. A new type of Ce-Mo based conversion coatings for aluminum alloys

    Energy Technology Data Exchange (ETDEWEB)

    Li Di; Li Guoqiang; Guo Baolan; Peng Mingxia [Coll. of Materials Science and Engineering, Beijing Univ. of Aeronautics and Astronautics, Beijing, BJ (China)

    2002-07-01

    A new type of process for forming Ce-Mo conversion coatings on Al-alloys has been developed. Conversion coatings about 3.6 {mu}m thickness were obtained by immersing Al-alloys for 20 minutes in boiling film forming solutions containing (NH{sub 4}){sub 2}Ce(NO{sub 3}){sub 6} 2.5 g/l, NaKC{sub 4}H{sub 4}O{sub 6}.4H{sub 2}O 2.5 g/l, Na{sub 2}CO{sub 3} 7.5 g/l and Na{sub 2}MoO{sub 4} 5.0 g/l. In the case of LF4 Al-alloy, polarization curves and immersion tests in 5% NaCl indicated that the conversion coatings exhibited more excellent resistance to localized corrosion than the conventional chromate conversion coatings. However, its resistance to localized corrosion was not satisfactory on LC4 Al alloy. Scanning electron microscopy (SEM) and energy dispersion analyzer of X-ray (EDAX) analysis revealed that the conversion coatings having complex surface microstructure on both LC4 and LF6 Al alloys consist mainly of O, Al and other alloying elements in addition to significant Ce and Mo. A mechanism of film formation was proposed to explain the experimental results. (orig.)

  14. Thickness measurement of Sn-Ag hot dip coatings on Large Hadron Collider Superconducting strands by coulometry

    CERN Document Server

    Arnau-Izquierdo, G; Oberli, L R; Scheuerlein, C; Taborelli, M; 10.1149/1.1715094

    2004-01-01

    Amperostatic coulometry is applied for the thickness measurement of Sn-Ag hot dip coatings, which comprise an extended Sn-Cu interdiffusion layer. Complementary measurements, notably weight loss, X-ray photoelectron spectroscopy (XPS), energy dispersive X-ray spectroscopy (EDS), X-ray fluorescence (XRF) and dynamic secondary ion mass spectroscopy (DSIMS) have been performed in order to obtain a better interpretation of the coulometry results. Based on the experimental results presented in this article the three potential changes that are observed during coulometry measurements are ascribed to (1) the entire dissolution of pure Sn, (2) the formation of a CuCl salt layer and (3) the surface passivation. The measurement of the pure Sn mass is well reproducible despite of strong coating thickness variations that are detected by XRF. Several experimental problems, in particular a coating undercutting, hamper the determination of the Sn mass in the intermetallic Sn-Cu layer.

  15. Essential Factors Influencing the Bonding Strength of Cold-Sprayed Aluminum Coatings on Ceramic Substrates

    Science.gov (United States)

    Drehmann, R.; Grund, T.; Lampke, T.; Wielage, B.; Wüstefeld, C.; Motylenko, M.; Rafaja, D.

    2018-02-01

    The present work summarizes the most important results of a research project dealing with the comprehensive investigation of the bonding mechanisms between cold-sprayed Al coatings and various poly- and monocrystalline ceramic substrates (Al2O3, AlN, Si3N4, SiC, MgF2). Due to their exceptional combination of properties, metallized ceramics are gaining more and more importance for a wide variety of applications, especially in electronic engineering. Cold spray provides a quick, flexible, and cost-effective one-step process to apply metallic coatings on ceramic surfaces. However, since most of the existing cold-spray-related publications focus on metallic substrates, only very little is known about the bonding mechanisms acting between cold-sprayed metals and ceramic substrates. In this paper, the essential factors influencing the bonding strength in such composites are identified. Besides mechanical tensile strength testing, a thorough analysis of the coatings and especially the metal/ceramic interfaces was conducted by means of HRTEM, FFT, STEM, EDX, EELS, GAXRD, and EBSD. The influence of substrate material, substrate temperature, and particle size is evaluated. The results suggest that, apart from mechanical interlocking, the adhesion of cold-sprayed metallic coatings on ceramics is based on a complex interplay of different mechanisms such as quasiadiabatic shearing, static recrystallization, and heteroepitaxial growth.

  16. Application of aluminum diffusion coatings to mitigate the KCl-induced high-temperature corrosion

    DEFF Research Database (Denmark)

    Kiamehr, Saeed; Lomholt, T. N.; Dahl, Kristian Vinter

    2017-01-01

    Pack cementation was used to produce Fe1−xAl and Fe2Al5 diffusion coatings on ferritic-martensitic steel P91 and a Ni2Al3 diffusion coating on pure nickel. The performance of diffusion coatings against high-temperature corrosion induced by potassium chloride (KCl) was evaluated by exposing...... the samples at 600 °C for 168 h in static lab air under KCl deposit. In addition, a salt-free experiment was performed for comparison. Microstructure, chemical and phase composition of the samples were analyzed with scanning electron microscopy (SEM), energy dispersive X-ray spectroscopy (EDS) and X......-ray diffractometry (XRD) before and after the exposures. It was found that all the diffusion coatings formed protective oxides under salt-free exposure in air. Under the salt deposit, Fe1−xAl showed local failure while on large parts of the sample a protective layer had formed. Fe2Al5 was attacked over the entire...

  17. Calcium phosphate sol-gel-derived coatings on titanium-aluminum-vanadium substrate for biomedical applications

    Science.gov (United States)

    Gan, Lu

    Osseointegration of implants to host bone is a necessary requirement for dental and orthopaedic implants. The rate and quality of osseointegration were enhanced through the use of calcium phosphate (Ca-P) films on metallic substrates. The present study investigates the characteristics of Ca-P films applied using sol-gel dip coating methods to sintered porous-surfaced implants. Ca-P films have been formed using Inorganic Route and Organic Route processes. It has been shown that both approaches resulted in the formation of carbonated hydroxyapatite but with different Ca/P ratios as well as different surface textures and film structures, the Inorganic Route-formed film being more porous at its outermost surface, and having a more irregular topography. An interfacial reaction product (calcium titanium oxide) was detected for the Inorganic Route-formed coatings while this interfacial phase was not detectable in the Organic Route-formed coatings. The interface tensile and shear adhesion strength properties of Ca-P films have been evaluated using an improved direct pull-off testing (ASTM C633) and a substrate straining method, respectively. For both Ca-P films, the adhesive tensile strength was higher than the failure stress of ˜38 MPa occurring between the Ca-P films and the glue or in the glue. A shear lag approach revealed a shear strength of 347 +/- 64MPa and 280 +/- 28MPa for the Inorganic Route and the Organic Route Ca-P films, respectively. In vivo animal model studies have been performed to compare the effect on early bone formation of sintered porous-surfaced implants that had been modified through the addition of Ca-P film. In Group I study (i.e. Inorganic Route-formed Ca-P-coated implants vs. non-coated implants), it has been found that the Inorganic Route-formed Ca-P film significantly enhances the early rate of bone ingrowth for sintered porous-surfaced implants. However, in Group II study (i.e. Organic Route-formed Ca-P-coated implants vs. non-coated

  18. Aluminum oxide barrier coating on polyethersulfone substrate by atomic layer deposition for barrier property enhancement

    International Nuclear Information System (INIS)

    Kim, Hyun Gi; Kim, Sung Soo

    2011-01-01

    Aluminum oxide layers were deposited on flexible polyethersulfone (PES) substrates via plasma enhanced atomic layer deposition (PEALD) process using trimethylaluminum (TMA) and oxygen as precursor and reactant materials. Several process parameters in PEALD process were investigated in terms of refractive index and layer thickness. Number of process cycle increased the thickness and refractive index of the layer to enhance the barrier properties. Non-physisorbed TMA and unreacted oxygen were purged before and after the plasma reaction, respectively. Identical purge time was applied to TMA and oxygen and it was optimized for 10 s. Thinner and denser layer was formed as substrate temperature increased. However, the PES substrate could be deformed above 120 o C. Aluminum oxide layer formed on PES at optimized conditions have 11.8 nm of thickness and reduced water vapor transmission rate and oxygen transmission rate to below 4 x 10 -3 g/m 2 day and 4 x 10 -3 cm 3 /m 2 day, respectively. Polycarbonate and polyethylene naphthalate films were also tested at optimized conditions, and they also showed quite appreciable barrier properties to be used as plastic substrates.

  19. High temperature oxidation behavior of gamma-nickel+gamma'-nickel aluminum alloys and coatings modified with platinum and reactive elements

    Science.gov (United States)

    Mu, Nan

    Materials for high-pressure turbine blades must be able to operate in the high-temperature gases (above 1000°C) emerging from the combustion chamber. Accordingly, the development of nickel-based superalloys has been constantly motivated by the need to have improved engine efficiency, reliability and service lifetime under the harsh conditions imposed by the turbine environment. However, the melting point of nickel (1455°C) provides a natural ceiling for the temperature capability of nickel-based superalloys. Thus, surface-engineered turbine components with modified diffusion coatings and overlay coatings are used. Theses coatings are capable of forming a compact and adherent oxide scale, which greatly impedes the further transport of reactants between the high-temperature gases and the underlying metal and thus reducing attack by the atmosphere. Typically, these coatings contain beta-NiAl as a principal constituent phase in order to have sufficient aluminum content to form an Al2O3 scale at elevated temperatures. The drawbacks to the currently-used beta-based coatings, such as phase instabilities, associated stresses induced by such phase instabilities, and extensive coating/substrate interdiffusion, are major motivations in this study to seek next-generation coatings. The high-temperature oxidation resistance of novel Pt+Hf-modified gamma-Ni+gamma'-Ni 3Al-based alloys and coatings were investigated in this study. Both early-stage and 4-days isothermal oxidation behavior of single-phase gamma-Ni and gamma'-Ni3Al alloys were assessed by examining the weight changes, oxide-scale structures, and elemental concentration profiles through the scales and subsurface alloy regions. It was found that Pt promotes Al 2O3 formation by suppressing the NiO growth on both gamma-Ni and gamma'-Ni3Al single-phase alloys. This effect increases with increasing Pt content. Moreover, Pt exhibits this effect even at lower temperatures (˜970°C) in the very early stage of oxidation. It

  20. Fabrication, performance, and figure metrology of epoxy-replicated aluminum foils for hard x-ray focusing multilayer-coated segmented conical optics

    DEFF Research Database (Denmark)

    Jimenez-Garate, M.A.; Craig, W.W.; Hailey, C.J.

    2000-01-01

    We fabricated x-ray mirrors for hard x-ray (greater than or equal to 10 keV) telescopes using multilayer coatings and an improved epoxy-replicated aluminum foil (ERAF) nonvacuum technology. The ERAF optics have similar to1 arcmin axial figure half-power diameter (HPD) and passed environmental...... testing. Reflectivity measurements at 8 keV on ERAFs with and without multilayer coatings show a 4.4 to 4.8 A root mean square (rms) microroughness for correlation lengths less than or equal to 15 mum. To reduce the dominant contribution of mirror assembly and large-scale distortion in the overall...

  1. Aluminum-silicon coatings on austenitic stainless steel (AISI 304 and 317 deposited by chemical vapor deposition in a fluidized bed

    Directory of Open Access Journals (Sweden)

    José Luddey Marulanda Arevalo

    2014-05-01

    Full Text Available Aluminum-silicon coatings were deposited onto stainless steels AISI 304 and AISI 317. The deposition was performed at 540°C with a ratio of active gases HCl/H2 of 1/15.3; argon was used as a carrier gas. The bed of the FBR-CVD process consisted of 2.5 g aluminum powder, 7.5 g silicon powder and 90 g alumina. After the coatings were deposited, each sample was given a heat treatment to improve its mechanical properties and oxidation behavior by diffusing the alloying elements. Thermodynamic simulation was performed with Thermo-Calc software to investigate the composition of the deposited material. The coated and uncoated specimens were exposed to temperatures of 750ºC in an atmosphere where the vapor was transported to the samples using a flow of N2 of 40 ml/min and 100% water vapor (H2O. The coated specimens gained little weight during the thousand hours of exposure and will thus guard against a corrosive attack compared to the uncoated substrates. In addition, the coated stainless steels show an oxidation rate with a logarithmic trend while the uncoated steel oxidation rate showed a linear trend.

  2. Comparative study on Ti/Zr/V and chromate conversion treated aluminum alloys: Anti-corrosion performance and epoxy coating adhesion properties

    Energy Technology Data Exchange (ETDEWEB)

    Zhu, Wen; Li, Wenfang, E-mail: mewfli@163.com; Mu, Songlin; Fu, Nianqing; Liao, Zhongmiao

    2017-05-31

    Highlights: • The surface roughness and surface free energy of the AA6063 are significantly increased after TZVCC treatment. • The anti-corrosion performance of the AA6063 is effectively enhanced after TZVCC treatment. • Both the corrosion resistance and wet adhesion properties of the epoxy coating on the AA6063 are noticeably improved after TZVCC treatment. - Abstract: In this study, a Ti/Zr/V conversion coating (TZVCC) was deposited on the surface of aluminum alloy 6063 (AA6063) as an alternative of the chromate conversion coating (CCC). Both the TZVCC treated AA6063 (TZVCC/AA6063) and CCC treated AA6063 (CCC/AA6063) were characterized by scanning electron microscopy (SEM), X-ray photoelectron spectroscopy (XPS), atomic force microscope (AFM) and contact angle measuring device. The anti-corrosion performance of the TZVCC/AA6063 and CCC/AA6063 was evaluated by electrochemical measurements and neutral salt spray tests. It showed that both the surface roughness and surface free energy of the AA6063 were significantly increased after TZVCC treatment. The anti-corrosion performance of TZVCC/AA6063 was superior to that of CCC/AA6063. In addition, the effects of the TZVCC and CCC on the adhesion properties and anti-corrosion performance of epoxy coating applied on samples were examined by pull-off tests and electrochemical impedance spectroscopy (EIS). The dry, wet and recovery adhesive strengths of the epoxy coating on TZVCC treated samples (epoxy coated TZVCC/AA6063) were very close to those of epoxy coating on CCC treated ones (epoxy coated CCC/AA6063). The epoxy coated TZVCC/AA6063 showed better corrosion resistance than the epoxy coated CCC/AA6063 and epoxy coated AA6063.

  3. Eddy current testing technology research of aluminum coating thickness on stainless steel tube inwall

    International Nuclear Information System (INIS)

    Li Xiaona; Hao Xingui

    2014-01-01

    Dynamic testing method of coating layer thickness of stainless steel tube is built up using eddy current testing technology. It is determined that others-contrast point-type probe is adopted, by comparing the detection performance of self-contrast and others-contrast type probes. To effectively solve the lift-off effect between dynamic detection, 3 nylon (4 m long per piece) is distributed by 120° in the circumferential direction of tube to be tested, which ensure the rotational alignment and avoid point-type probe lifting off the tube inner surface. And the special tighten clamping fixture is used for fixing stainless steel tube; so, the dynamic transmission device is designed and realized. Accuracy study under the condition of different frequency and gain is carried out using multi-frequency detection technology. At the same time, the detection precision under quadratic curve and exponential curve calibration modal is compared. And then, test parameters and curve generated model is determined to achieve the best accuracy. Finally, spiral scanning eddy current method is achieved for testing the aluminium cladding thickness on stainless steel tube inwall. The accuracy of detecting the thickness of coating layer by this method is ±3μm, the instability of rotating tooling is lower than 10%. This method achieved the domestic leading level. (authors)

  4. In situ carbon nanotube reinforcements in a plasma-sprayed aluminum oxide nanocomposite coating

    International Nuclear Information System (INIS)

    Balani, K.; Zhang, T.; Karakoti, A.; Li, W.Z.; Seal, S.; Agarwal, A.

    2008-01-01

    Carbon nanotubes (CNT) are potential reinforcements for toughening the ceramic matrix. The critical issue of avoiding CNT agglomeration and introducing CNT-matrix anchoring has challenged many researchers to improve the mechanical properties of the CNT reinforced nanocomposite. In the current work, dispersed CNTs are grown on Al 2 O 3 powder particles in situ by the catalytic chemical vapor deposition (CCVD) technique. Consequently, 0.5 wt.% CNT-reinforced Al 2 O 3 particles were successfully plasma sprayed to obtain a 400 μm thick coating on the steel substrate. In situ CNTs grown on Al 2 O 3 shows a promising enhancement in hardness and fracture toughness of the plasma-sprayed coating attributed to the existence of strong metallurgical bonding between Al 2 O 3 particles and CNTs. In addition, CNT tentacles have imparted multi-directional reinforcement in securing the Al 2 O 3 splats. High-resolution transmission electron microscopy shows interfacial fusion between Al 2 O 3 and CNT and the formation of Y-junction nanotubes

  5. Higher Temperature Thermal Barrier Coatings with the Combined Use of Yttrium Aluminum Garnet and the Solution Precursor Plasma Spray Process

    Science.gov (United States)

    Gell, Maurice; Wang, Jiwen; Kumar, Rishi; Roth, Jeffery; Jiang, Chen; Jordan, Eric H.

    2018-02-01

    Gas-turbine engines are widely used in transportation, energy and defense industries. The increasing demand for more efficient gas turbines requires higher turbine operating temperatures. For more than 40 years, yttria-stabilized zirconia (YSZ) has been the dominant thermal barrier coating (TBC) due to its outstanding material properties. However, the practical use of YSZ-based TBCs is limited to approximately 1200 °C. Developing new, higher temperature TBCs has proven challenging to satisfy the multiple property requirements of a durable TBC. In this study, an advanced TBC has been developed by using the solution precursor plasma spray (SPPS) process that generates unique engineered microstructures with the higher temperature yttrium aluminum garnet (YAG) to produce a TBC that can meet and exceed the major performance standards of state-of-the-art air plasma sprayed YSZ, including: phase stability, sintering resistance, CMAS resistance, thermal cycle durability, thermal conductivity and erosion resistance. The temperature improvement for hot section gas turbine materials (superalloys & TBCs) has been at the rate of about 50 °C per decade over the last 50 years. In contrast, SPPS YAG TBCs offer the near-term potential of a > 200 °C improvement in temperature capability.

  6. Removal of fluoride from drinking water using aluminum hydroxide coated activated carbon prepared from bark of Morinda tinctoria

    Science.gov (United States)

    Amalraj, Augustine; Pius, Anitha

    2017-10-01

    The aim of this study is to design and develop a novel cost effective method for fluoride removal, applicable to rural areas of developing countries. Adsorption is widely considered as one of the appropriate technologies for water defluoridation. This study investigates the feasibility of using low-cost biomass based activated carbon from the bark of Morinda tinctoria coated with aluminum hydroxide (AHAC) for water defluoridation, at neutral pH range. Characterization of AHAC was done through IR, SEM with EDAX studies before and after fluoride treatment. The fluoride adsorption capacity of AHAC as a function of contact time, pH and initial fluoride concentration was investigated. The role of co-existing interfering ions also was studied. The isotherm and kinetic models were used to understand the nature of the fluoride adsorption onto AHAC. Freundlich isotherm and intra-particle diffusion were the best-fitting models for the adsorption of fluoride on AHAC. Fluoride adsorption kinetics well fitted with pseudo-second order model. The results showed excellent fluoride adsorption capacity was found to be 26.03 mg g-1 at neutral pH.

  7. Evaluation of sol-gel coatings modified with Al2O3 nanoparticles for the protection of AA 2024 aluminum alloy

    International Nuclear Information System (INIS)

    Vargas, E; Pineda, F; Sancy, M; Paez, M.A

    2008-01-01

    AA 2024 aluminum alloys have broad applications in the aeronautics industry, since they have an excellent mechanical resistance: weight ratio. The increased mechanical resistance of aluminum is achieved by alloying copper with other metals, as well as by submitting the material to thermal treatments. However, its heterogeneous composition and metallurgical history fosters the generation of galvanic piles that cause localized pitting and intergranular corrosion on the metallic surface in aggressive environments. Given the catastrophic corrosion of aluminum alloys used in aeronautics, the traditional methods of protection include multi-stage processes that involve anodizing, the incorporation of additives in case of water permeability and painting of the metallic piece. This is an efficient process in terms of protection but highly toxic and contaminating due to the handling of elevated concentrations of Cr 6+ . Among alternative methodologies the most outstanding are protective coatings obtained with the sol-gel technique. This type of coating, however, has drawbacks, mostly associated with its low adherence and limited mechanical properties. Considering the above, this work studied the effect of adding AI 2 0 3 to zirconium polymeric matrices, for their application as anticorrosive coatings in the protection of AA 2024 surfaces. The evaluation of the doped coatings with nanoparticles compared to those without doping was carried out using potentiodynamic polarization, electrochemical impedance spectroscopy and scanning electron microscopy. The results show that the zirconium coatings doped with a low concentration of nanoparticulated additive and submitted to a consolidation treatment at reduced pressure display a significant drop in the population of fractures, responding directly to an increase in their corrosion protection

  8. Oxidation and contact resistance of Sn–Ag coated superconducting strands for the Large Hadron Collider (LHC)

    CERN Document Server

    Scheuerlein, C; Cantoni, M

    2006-01-01

    The oxides formed on the Sn-Ag coated LHC superconducting cables during a 200°C heat treatment in air are described and the oxide composition is compared with the interstrand contact resistance (Rc). The analysis of more than 250 interstrand contact areas shows that the higher the average Cu content with respect to the Sn content in the oxide, the higher is Rc. During the 200°C heat treatment, Sn in the coating is transformed into a Cu3Sn layer, on which an oxide grows that consists essentially of a thin outermost layer of CuO on top of Cu2O, similar to the oxide structure formed on bare Cu. The underlying Cu3Sn layer acts as an O diffusion barrier that prevents O diffusion into the Cu bulk during the subsequent cable heat treatment under high pressure. On contact zones where the Cu3Sn layer is not formed during the 200°C heat treatment mainly Sn oxide grows and Rc is comparatively low.

  9. Surface Characterizations of Fretting Fatigue Damage in Aluminum Alloy 7075-T6 Clamped Joints: The Beneficial Role of Ni–P Coatings

    Directory of Open Access Journals (Sweden)

    Reza H. Oskouei

    2016-02-01

    Full Text Available This paper aims to characterize the surface damage as a consequence of fretting fatigue in aluminum alloy 7075-T6 plates in double-lap bolted joints through XRD, surface profilometry, and SEM analyses. The main focus was on the surface roughness and chemical phase composition of the damaged zone along with the identification of fretting fatigue crack initiations over the surface of the material. The surface roughness of the fretted zone was found to increase when the joint was clamped with a higher tightening torque and tested under the same cyclic loading. Additionally, MgZn2 (η/ή precipitates and ZnO phase were found to form onto the surface of uncoated aluminum plate in the fretted and worn zones. The formation of the ZnO phase was understood to be a result of frictional heat induced between the surface of contacting uncoated Al 7075-T6 plates during cyclic loading and exposure to the air. The beneficial role of electroless nickel-phosphorous (Ni–P coatings in minimizing the fretting damage and thus improving the fretting fatigue life of the aluminum plates was also studied. The results showed that the surface roughness decreased by approximately 40% after applying Ni–P coatings to the Al 7075-T6 plates.

  10. The formation of tungsten doped Al{sub 2}O{sub 3}/ZnO coatings on aluminum by plasma electrolytic oxidation and their application in photocatalysis

    Energy Technology Data Exchange (ETDEWEB)

    Stojadinović, Stevan, E-mail: sstevan@ff.bg.ac.rs [University of Belgrade, Faculty of Physics, Studentski trg 12-16, 11000 Belgrade (Serbia); Vasilić, Rastko [University of Belgrade, Faculty of Physics, Studentski trg 12-16, 11000 Belgrade (Serbia); Radić, Nenad [University of Belgrade, Institute of Chemistry, Technology and Metallurgy, Department of Catalysis and Chemical Engineering, Njegoševa 12, 11000 Belgrade (Serbia); Tadić, Nenad [University of Belgrade, Faculty of Physics, Studentski trg 12-16, 11000 Belgrade (Serbia); Stefanov, Plamen [Institute of General and Inorganic Chemistry, Bulgarian Academy of Sciences, Acad. G. Bonchev Str., Block 11, 1113 Sofia (Bulgaria); Grbić, Boško [University of Belgrade, Institute of Chemistry, Technology and Metallurgy, Department of Catalysis and Chemical Engineering, Njegoševa 12, 11000 Belgrade (Serbia)

    2016-07-30

    Highlights: • Tungsten doped Al{sub 2}O{sub 3}/ZnO coatings are formed by plasma electrolytic oxidation (PEO). • Coatings are mainly composed of alpha alumina, ZnO and metallic tungsten. • Photocatalytic activity of doped Al{sub 2}O{sub 3}/ZnO coatings is higher than of undoped ones. • The increase of photoluminescence corresponds to decrease of photocatalytic activity. • Tungsten acts as a charge trap to reduce the recombination rate of electron/hole pairs. - Abstract: Tungsten doped Al{sub 2}O{sub 3}/ZnO coatings are formed by plasma electrolytic oxidation of aluminum substrate in supporting electrolyte (0.1 M boric acid + 0.05 M borax + 2 g/L ZnO) with addition of different concentrations of Na{sub 2}WO{sub 4}·2H{sub 2}O. The morphology, crystal structure, chemical composition, and light absorption characteristics of formed surface coatings are investigated. The X-ray diffraction and X-ray photoelectron spectroscopy results indicate that formed surface coatings consist of alpha and gamma phase of Al{sub 2}O{sub 3}, ZnO, metallic tungsten and WO{sub 3}. Obtained results showed that incorporated tungsten does not have any influence on the absorption spectra of Al{sub 2}O{sub 3}/ZnO coatings, which showed invariable band edge at about 385 nm. The photocatalytic activity of undoped and tungsten doped Al{sub 2}O{sub 3}/ZnO coatings is estimated by the photodegradation of methyl orange. The photocatalytic activity of tungsten doped Al{sub 2}O{sub 3}/ZnO coatings is higher thanof undoped Al{sub 2}O{sub 3}/ZnO coatings; the best photocatalytic activity is ascribed to coatings formed in supporting electrolyte with addition of 0.3 g/L Na{sub 2}WO{sub 4}·2H{sub 2}O. Tungsten in Al{sub 2}O{sub 3}/ZnO coatings acts as a charge trap, thus reducing the recombination rate of photogenerated electron-hole pairs. The results of PL measurements are in agreement with photocatalytic activity. Declining PL intensity corresponds to increasing photocatalytic activity of the

  11. A Novel Method for Incorporation of Micron-Sized SiC Particles into Molten Pure Aluminum Utilizing a Co Coating

    Science.gov (United States)

    Mohammadpour, M.; Khosroshahi, R. Azari; Mousavian, R. Taherzadeh; Brabazon, D.

    2015-02-01

    Ceramic particles typically do not have sufficiently high wettability by molten metal for effective bonding during metal matrix composite fabrication. In this study, a novel method has been used to overcome this drawback. Micron-sized SiC particles were coated by a cobalt metallic layer using an electroless deposition method. A layer of cobalt on the SiC particles was produced prior to incorporation in molten pure aluminum in order to improve the injected particle bonding with the matrix. For comparison, magnesium was added to the melt in separate experiments as a wetting agent to assess which method was more effective for particle incorporation. It was found that both of these methods were more effective as regard ceramic particulate incorporation compared with samples produced with as-received SiC particles injected into the pure aluminum matrix. SEM images indicated that cobalt coating of the particles was more effective than magnesium for incorporation of fine SiC particles (below 30 µm), while totally the incorporation percentage of the particles was higher for a sample in which Mg was added as a wetting agent. In addition, microhardness tests revealed that the cobalt coating leads to the fabrication of a harder composite due to increased amount of ceramic incorporation, ceramic-matrix bonding, and possibly also to formation of Al-Co intermetallic phases.

  12. Fabrication, performance, and figure metrology of epoxy-replicated aluminum foils for hard x-ray focusing multilayer-coated segmented conical optics

    DEFF Research Database (Denmark)

    Jimenez-Garate, M.A.; Craig, W.W.; Hailey, C.J.

    2000-01-01

    We fabricated x-ray mirrors for hard x-ray (greater than or equal to 10 keV) telescopes using multilayer coatings and an improved epoxy-replicated aluminum foil (ERAF) nonvacuum technology. The ERAF optics have similar to1 arcmin axial figure half-power diameter (HPD) and passed environmental...... telescope HPD, we designed a figure metrology system and a new mounting technique. We describe a cylindrical metrology system built for fast axial and roundness figure measurement of hard x-ray conical optics. These developments lower cost and improve the optics performance of the HEFT (high-energy focusing...

  13. Infrared and Raman spectroscopic studies of tris-[3-(trimethoxysilyl)propyl] isocyanurate, its sol-gel process, and coating on aluminum and copper.

    Science.gov (United States)

    Li, Ying-Sing; Church, Jeffrey S; Woodhead, Andrea L; Vecchio, Nicolas E; Yang, Johnny

    2014-11-11

    Tris-[3-(trimethoxysilyl)propyl] isocyanurate (TTPI) has been used as a precursor to prepare a sol using ethanol as the solvent under acidic conditions. The sol-gel was applied for the surface treatment of aluminum and copper. Infrared and Raman spectra have been recorded for pure TTPI and the TTPI sol, xerogel and TTPI sol-gel coated metals. From the vibrational spectra, TTPI is likely to have the C1 point group. Vibrational assignments are suggested based on group frequencies, the expected reactions in the sol-gel process and the vibrational studies of some related molecules. From the experimental infrared spectra of xerogels annealed at different temperatures and from the thermal-gravimetric analysis, it is found that the TTPI xerogel decomposes at around 450°C with silica being the major decomposition product. A cyclic voltammetric study of the metal electrodes coated with different concentrations of TTPI ranging from 5% to 42% (v/v) has shown that the films with high concentrations of sol would provide better corrosion protection for aluminum and copper. Copyright © 2014 Elsevier B.V. All rights reserved.

  14. A friction model for cold forging of aluminum, steel and stainless steel provided with conversion coating and solid film lubricant

    DEFF Research Database (Denmark)

    Bay, Niels; Eriksen, Morten; Tan, Xincai

    2011-01-01

    Adopting a simulative tribology test system for cold forging the friction stress for aluminum, steel and stainless steel provided with typical lubricants for cold forging has been determined for varying normal pressure, surface expansion, sliding length and tool/work piece interface temperature...

  15. Comparison between transient and frequency modulated excitation: application to silicon nitride and aluminum oxide coatings of silicon.

    Science.gov (United States)

    Klein, D; Ohm, W; Fengler, S; Kunst, M

    2014-06-01

    Contactless measurements of the lifetime of charge carriers are presented with varying ways of photo excitation: with and without bias light and pulsed and frequency modulated. These methods are applied to the study of the surface passivation of single crystalline silicon by a-SiN(x):H and Al2O3 coatings. The properties of these coatings are investigated under consideration of the merits of the different methods.

  16. Synthesis and characterization of alumina-coated aluminum sponges manufactured by sintering and dissolution process as possible structured reactors

    Energy Technology Data Exchange (ETDEWEB)

    Méndez, Franklin J., E-mail: fmendez@ivic.gob.ve [Centro de Química, Instituto Venezolano de Investigaciones Científicas, Apartado Postal 21827, Caracas 1020-A (Venezuela, Bolivarian Republic of); Rivero-Prince, Sayidh [Centro de Química, Instituto Venezolano de Investigaciones Científicas, Apartado Postal 21827, Caracas 1020-A (Venezuela, Bolivarian Republic of); Facultad de Ingeniería, Universidad Central de Venezuela, Caracas (Venezuela, Bolivarian Republic of); Escalante, Yelisbeth; Villasana, Yanet [Centro de Química, Instituto Venezolano de Investigaciones Científicas, Apartado Postal 21827, Caracas 1020-A (Venezuela, Bolivarian Republic of); Brito, Joaquín L., E-mail: joabrito@ivic.gob.ve [Centro de Química, Instituto Venezolano de Investigaciones Científicas, Apartado Postal 21827, Caracas 1020-A (Venezuela, Bolivarian Republic of)

    2016-03-01

    Al{sub 2}O{sub 3}–Al sponges were manufactured by sintering and dissolution process with the aim of using these materials as structured catalytic reactors. For this purpose, several synthesis conditions were examined for the design of the cellular material, such as: particle size of NaCl, weight fraction of Al, compaction pressure, and sintering temperature or time. An alumina layers was grown on top of the aluminum surfaces during both: sintering and thermal treatment. The obtained results showed that the synthesized materials could be promising as structured reactors for endothermic or exothermic reactions. - Highlights: • An efficient method for manufactured of aluminum sponges is reported. • Methods for productions of superficial Al{sub 2}O{sub 3} are studied. • Al{sub 2}O{sub 3}–Al sponges could be used as structured reactors.

  17. Shot peening as a pre-treatment to anodic oxidation coating process of AW 6082 aluminum for fatigue life improvement

    Czech Academy of Sciences Publication Activity Database

    Hadzima, B.; Nový, F.; Trško, L.; Pastorek, F.; Jambor, M.; Fintová, Stanislava

    2017-01-01

    Roč. 93, 9-12 (2017), s. 3315-3323 ISSN 0268-3768 R&D Projects: GA MŠk(CZ) LQ1601 Institutional support: RVO:68081723 Keywords : Fatigue life * AW 6082 aluminum alloy * Anodizing * Shot peening * Ultrasonic fatigue testing Subject RIV: JL - Materials Fatigue, Friction Mechanics OBOR OECD: Audio engineering, reliability analysis Impact factor: 2.209, year: 2016 https://link.springer.com/content/pdf/10.1007%2Fs00170-017-0776-1.pdf

  18. 40 CFR 63.5753 - How do I calculate the combined organic HAP content of aluminum wipedown solvents and aluminum...

    Science.gov (United States)

    2010-07-01

    ... HAP content of aluminum wipedown solvents and aluminum recreational boat surface coatings? 63.5753... Standards for Hazardous Air Pollutants for Boat Manufacturing Standards for Aluminum Recreational Boat Surface Coating Operations § 63.5753 How do I calculate the combined organic HAP content of aluminum...

  19. Advances in aluminum pretreatment

    Energy Technology Data Exchange (ETDEWEB)

    Sudour, Michel; Maintier, Philippe [PPG Industries France, 3 Z.A.E. Les Dix Muids, B.P. 89, F-59583 Marly (France); Simpson, Mark [PPG Industries Inc., 1200 Piedmont Troy, Michigan 48083 (United States); Quaglia, Paolo [PPG Industries Italia, Via Garavelli 21, I-15028 Quattordio (Italy)

    2004-07-01

    As automotive manufacturers continue to look for ways to reduce vehicle weight, aluminum is finding more utility as a body panel component. The substitution of cold-rolled steel and zinc-coated substrates with aluminum has led to new challenges in vehicle pretreatment. As a result, changes to traditional pretreatment chemistries and operating practices are necessary in order to produce an acceptable coating on aluminum body panels. These changes result in increased sludging and other undesirable characteristics. In addition to the chemistry changes, there are also process-related problems to consider. Many existing automotive pretreatment lines simply were not designed to handle aluminum and its increased demands on filtration and circulation equipment. To retrofit such a system is capital intensive and in addition to requiring a significant amount of downtime, may not be totally effective. Thus, the complexities of pre-treating aluminum body panels have actually had a negative effect on efforts to introduce more aluminum into new vehicle design programs. Recent research into ways of reducing the negative effects has led to a new understanding of the nature of zinc phosphate bath -aluminum interactions. Many of the issues associated with the pretreatment of aluminum have been identified and can be mitigated with only minor changes to the zinc phosphate bath chemistry. The use of low levels of soluble Fe ions, together with free fluoride, has been shown to dramatically improve the efficiency of a zinc phosphate system processing aluminum. Appearance of zinc phosphate coatings, coating weights and sludge are all benefited by this chemistry change. (authors)

  20. Effect of basalt fibres reinforcement and aluminum trihydrate on the thermal properties of intumescent fire retardant coatings

    Science.gov (United States)

    Yasir, Muhammad; Amir, Norlaili Binti; Ahmad, Faiz; Syahirah Rodzhan, N.

    2017-08-01

    This research is carried out in order to study the synergistic effect of aluminium trihydrate and basalt fibres on the properties of fire resistant intumescent coatings. Intumescent fire retardant coatings were developed using different flame retardants such as ammonium polyphosphate, expandable graphite, melamine and boric acid. These flame retardants were bound together with the help of epoxy binder along with curing agent. Furthermore, individual and combinations of aluminium trihydrate and basalt fibres was incorporated in the formulations to analyse mechanical and chemical properties of the coatings. Char expansion was observed using furnace test, thermogravimetric analysis was used to determine residual weight, X-Ray Diffraction was performed to investigate compounds present in the char, shear test was conducted to determine char strength and scanning electron microscopy analysis was performed to observe morphology of the burnt char. From the microscopic investigation it was concluded that the dense structure of the char increased the char integrity by adding basalt and aluminium trihydrate as fillers. X-Ray Diffraction results shows the presence boron phosphate, and boric acid which enhanced the thermal performance of the coating up to 800°C. From the Thermogravimetric analysis it was concluded that the residual weight of the char was increased up to 34.9 % for IC-B2A4 which enhanced thermal performance of intumescent coating.

  1. Interstrand contact resistance and AC loss of a 48-strands Nb3Sn CIC conductor with a Cr/Cr-oxide coating

    NARCIS (Netherlands)

    Nijhuis, Arend; ten Kate, Herman H.J.; Pantsyrny, Victor; Shikov, Alexander K.

    2000-01-01

    The interstrand contact resistance (Rc) between crossing strands in Cable-In-Conduit Conductors (CICC's) determines the coupling loss and the stability against local disturbances. The surface oxidation, surface roughness and micro-scale sliding of the contact surfaces are key parameters in the Rc.

  2. Heat Treatment of Thermal Spray Duplex Coating System of Aluminum-Nickel Chromium Alloy on Carbon Steel

    Science.gov (United States)

    Quoc Ly, Cuong; Thu Le, Quy; Van Nguyen, Tuan; Thi To Phung, Hang; The Ngo, Dien

    2013-12-01

    This paper presents our study on the influence of heat treatment at 550 °C on microstructure and microhardness of an Al-NiCr20 duplex coating prepared on low carbon steel CT38 by electric-arc thermal spray. The annealing duration was in a range of 2-8 h. It was found that after annealing, metallic grains inside the coatings became flatter and the coating's porosity decreased considerably. The phase analysis by SEM-EDS in combination with microstructural observation using an optical microscope showed a formation of two diffusion layers at the interfaces "NiCr20-Al" and "Al-steel" with very high microhardness > 900 HV. Based on chemical analysis by SEM-EDS, the chemical formulas of the formed intermetallic compounds are proposed.

  3. Tribological and structural properties of titanium nitride and titanium aluminum nitride coatings deposited with modulated pulsed power magnetron sputtering

    Science.gov (United States)

    Ward, Logan

    The demand for economical high-performance materials has brought attention to the development of advanced coatings. Recent advances in high power magnetron sputtering (HPPMS) have shown to improve tribological properties of coatings. These coatings offer increased wear and oxidation resistance, which may facilitate the use of more economical materials in harsh applications. This study demonstrates the use of novel forms of HPPMS, namely modulated pulsed-power magnetron sputtering (MPPMS) and deep oscillation magnetron sputtering (DOMS), for depositing TiN and Ti1-xAlxN tribological coatings on commonly used alloys, such as Ti-6Al-4V and Inconel 718. Both technologies have been shown to offer unique plasma characteristics in the physical vapor deposition (PVD) process. High power pulses lead to a high degree of ionization compared to traditional direct-current magnetron sputtering (DCMS) and pulsed magnetron sputtering (PMS). Such a high degree of ionization was previously only achievable by cathodic arc deposition (CAD); however, CAD can lead to increased macroparticles that are unfavorable in high friction and corrosive environments. MPPMS, DOMS, and other HPPMS techniques offer unique plasma characteristics and have been shown to produce coatings with refined grain structure, improved density, hardness, adhesion, and wear resistance. Using DOMS and MPPMS, TiN and Ti1-xAlxN coatings were deposited using PMS to compare microstructures and tribological performance. For Ti1-xAlxN, two sputtering target compositions, Ti 0.5Al0.5 and Ti0.3Al0.7, were used to evaluate the effects of MPPMS on the coating's composition and tribological properties. Scanning electron microscopy (SEM), transmission electron microscopy (TEM), and X-ray diffraction (XRD) were used to characterize microstructure and crystallographic texture. Several tribological properties were evaluated including: wear rate, coefficient of friction, adhesion, and nanohardness. Results show that substrate

  4. Effect of pyrolysis atmospheres on the morphology of polymer-derived silicon oxynitrocarbide ceramic films coated aluminum nitride surface and the thermal conductivity of silicone rubber composites

    Science.gov (United States)

    Chiu, Hsien T.; Sukachonmakul, Tanapon; Wang, Chen H.; Wattanakul, Karnthidaporn; Kuo, Ming T.; Wang, Yu H.

    2014-02-01

    Amorphous silicon oxycarbide (SiOC) and silicon oxynitrocarbide (SiONC) ceramic films coated aluminum nitride (AlN) were prepared by using preceramic-polysilazane (PSZ) with dip-coating method, followed by pyrolysis at 700 °C in different (air, Ar, N2 and NH3) atmospheres to converted PSZ into SiOCair and SiONC(Ar,N2andNH3) ceramic. The existence of amorphous SiOCair and SiONC(Ar,N2andNH3) ceramic films on AlN surface was characterized by FTIR, XRD and XPS. The interfacial adhesion between silicone rubber and AlN was significantly improved after the introduction of amorphous SiOCair and SiONC(Ar,N2andNH3) ceramic films on AlN surface. It can be observed from AFM that the pyrolysis of PSZ at different atmosphere strongly affected to films morphology on AlN surface as SiOCair and SiONCNH3 ceramic films were more flat and smooth than SiONCN2 and SiONCAr ceramic films. Besides, the enhancement of the thermal conductivity of silicone rubber composites was found to be related to the decrease in the surface roughness of SiOCair and SiONC(Ar,N2andNH3) ceramic films on AlN surface. This present work provided an alternative surface modification of thermally conductive fillers to improve the thermal conductivity of silicon rubber composites by coating with amorphous SiOCair and SiONC(Ar,N2andNH3) ceramic films.

  5. Aluminum Wire Meshes Coated with Co-Mn-Al and Co Oxides as Catalysts for Deep Ethanol Oxidation.

    Czech Academy of Sciences Publication Activity Database

    Jirátová, Květa; Kovanda, F.; Balabánová, Jana; Kšírová, P.

    2018-01-01

    Roč. 304, SI (2018), s. 165-171 ISSN 0920-5861. [Czech-Italian-Spanish Symposium in Catalysis /7./. Třešť, 13.06.2017-17.06.2017] R&D Projects: GA ČR GA17-08389S Institutional support: RVO:67985858 Keywords : GA17-08389S * Co-Mn-Al mixed oxides * aluminum mesh Subject RIV: CI - Industrial Chemistry, Chemical Engineering OBOR OECD: Chemical process engineering Impact factor: 4.636, year: 2016

  6. Aluminum Wire Meshes Coated with Co-Mn-Al and Co Oxides as Catalysts for Deep Ethanol Oxidation.

    Czech Academy of Sciences Publication Activity Database

    Jirátová, Květa; Kovanda, F.; Balabánová, Jana; Kšírová, P.

    2018-01-01

    Roč. 304, SI (2018), s. 165-171 ISSN 0920-5861. [Czech-Italian- Spanish Symposium in Catalysis /7./. Třešť, 13.06.2017-17.06.2017] R&D Projects: GA ČR GA17-08389S Institutional support: RVO:67985858 Keywords : GA17-08389S * Co-Mn-Al mixed oxides * aluminum mesh Subject RIV: CI - Industrial Chemistry, Chemical Engineering OBOR OECD: Chemical process engineering Impact factor: 4.636, year: 2016

  7. The development of a nanostructured, graded multilayer Cr-CrxNy-Cr1-xAlxN coating produced by pulsed closed field unbalanced magnetron sputtering (P-CFUBMS) for use in aluminum pressure die casting dies.

    Science.gov (United States)

    Lin, Jianliang; Mishra, Brajendra; Myers, Sterling; Ried, Peter; Moore, John J

    2009-06-01

    The main objective of this research is to design an optimized 'coating system' that extends die life by minimizing premature die failure. The concept of the multilayer coating system with desired combinations of different kinds of single-layer coatings was introduced. A pulsed closed field unbalanced magnetron sputtering (P-CFUBMS) deposition system has been used to deposit Cr-CrxNy-Cr1-xAlxN compositionally graded multilayer coating structures. In this study, three power law scenarios have been adopted to vary the aluminum concentration in the graded Cr1-xAlxN layer: (i) p = 1, the aluminum concentration was increased linearly in the Cr1-xAlxN layer. (ii) p = 0.2, the Cr1-xAlxN layer is an aluminum-rich graded layer, and (iii) p = 2, the Cr1-xAlxN layer is a chromium-rich graded layer. It was found that all the graded coatings exhibit lower residual stress and higher adhesion strength than the homogeneous Cr1-xAlxN (x = 0.585) film. However, different power law grading architectures have significant influence on the hardness and wear resistance of the films. When p = 2 and p = 1, the graded films exhibited relatively low hardness values (24 and 26 GPa respectively) and high COF (0.55 to 0.60). When p = 0.2 the graded film exhibited both high hardness (34 GPa) and good wear resistance (COF = 0.45) due to the structural consistency in the graded zone. The paper discusses the correlation between the pulsing parameters and coating architecture with the resulting nanostructure and tribological properties of this Cr-CrxNy-Cr1-xAlxN coating system.

  8. Initiation signals for complementary strand DNA synthesis on single-stranded plasmid DNA

    NARCIS (Netherlands)

    van der Ende, A.; Teertstra, R.; van der Avoort, H. G.; Weisbeek, P. J.

    1983-01-01

    The bacteriophage 0X174 origin for (+) strand DNA synthesis, when inserted in a plasmid, is in vivo a substrate for the initiator A protein, that is produced by infecting phages. The result of this interaction is the packaging of single-stranded plasmid DNA into preformed phage coats. These plasmid

  9. Study of the corrosion of metallic coatings and alloys containing aluminum in a mixed atmosphere - sulphur, oxygen - at high temperatures

    International Nuclear Information System (INIS)

    Fellmann, Daniel

    1982-01-01

    The objective of this research thesis is the development of materials for a sulphur experimental loop allowing the thermodynamic properties of such an energy cycle to be checked. As solutions must comply with industrial methods, rare materials are excluded as they are too expensive or difficult to implement. Iron-based materials have been tested but could not have at the same time a good corrosion resistance and high temperature forming and mechanical toughness properties. Therefore, metallic coatings have been chosen, specifically alumina. After having reported a bibliographical study on corrosion by sulphur vapour and by oxygen and by sulphur-oxygen, the author presents the experimental materials and methods. Then, the author reports the study of mixed corrosion (by sulphur and oxygen together) of metallic alloys (ferritic and austeno-ferritic alloys, aluminium and titanium alloys), and of the corrosion of FeAlx coatings, of AlTix alloys [fr

  10. Energy Saving Melting and Revert Reduction Technology (E-SMARRT): Development of Surface Engineered Coating Systems for Aluminum Pressure Die Casting Dies: Towards a 'Smart' Die Coating

    Energy Technology Data Exchange (ETDEWEB)

    Dr. John J. Moore; Dr. Jianliang Lin,

    2012-07-31

    The main objective of this research program was to design and develop an optimal coating system that extends die life by minimizing premature die failure. In high-pressure aluminum die-casting, the die, core pins and inserts must withstand severe processing conditions. Many of the dies and tools in the industry are being coated to improve wear-resistance and decrease down-time for maintenance. However, thermal fatigue in metal itself can still be a major problem, especially since it often leads to catastrophic failure (i.e. die breakage) as opposed to a wear-based failure (parts begin to go out of tolerance). Tooling costs remain the largest portion of production costs for many of these parts, so the ability prevent catastrophic failures would be transformative for the manufacturing industry.The technology offers energy savings through reduced energy use in the die casting process from several factors, including increased life of the tools and dies, reuse of the dies and die components, reduction/elimination of lubricants, and reduced machine down time, and reduction of Al solder sticking on the die. The use of the optimized die coating system will also reduce environmental wastes and scrap parts. Current (2012) annual energy saving estimates, based on initial dissemination to the casting industry in 2010 and market penetration of 80% by 2020, is 3.1 trillion BTU's/year. The average annual estimate of CO2 reduction per year through 2020 is 0.63 Million Metric Tons of Carbon Equivalent (MM TCE).

  11. Improving the direct electron transfer in monolithic bioelectrodes prepared by immobilization of FDH enzyme on carbon-coated anodic aluminum oxide films

    Directory of Open Access Journals (Sweden)

    Alberto eCastro-Muñiz

    2016-02-01

    Full Text Available The present work reports the preparation of binderless carbon-coated porous films and the study of their performance as monolithic bioanodes. The films were prepared by coating anodic aluminum oxide (AAO films with a thin layer of nitrogen-doped carbon by chemical vapor deposition. The films have cylindrical straight pores with controllable diameter and length. These monolithic films were used directly as bioelectrodes by loading the films with D-fructose dehydrogenase (FDH, an oxidoreductase enzyme that catalyzes the oxidation of D-fructose to 5-keto-D-fructose. The immobilization of the enzymes was carried out by physical adsorption in liquid phase and with an electrostatic attraction method. The latter method takes advantage of the fact that FDH is negatively charged during the catalytic oxidation of fructose. Thus the immobilization was performed under the application of a positive voltage to the CAAO film in a FDH-fructose solution in McIlvaine buffer (pH 5 at 25 ºC. As a result, the FDH modified electrodes with the latter method show much better electrochemical response than that with the conventional physical adsorption method. Due to the singular porous structure of the monolithic films, which consists of an array of straight and parallel nanochannels, it is possible to rule out the effect of the diffusion of the D-fructose into the pores. Thus the improvement in the performance upon using the electrostatic attraction method can be ascribed not only to a higher uptake, but also to a more appropriate molecule orientation of the enzyme units on the surface of the electrodes.

  12. WC-CoCr coatings sprayed by high velocity oxygen-fuel (HVOF flame on AA7050 aluminum alloy: electrochemical behavior in 3.5% NaCl solution

    Directory of Open Access Journals (Sweden)

    Marina Magnani

    2007-12-01

    Full Text Available In the present work, the electrochemical behavior of WC-CoCr coatings with 10 (W10, 15 (W15 and 20 (W20 torch passes sprayed by High Velocity Oxygen-Fuel (HVOF flame on AA7050 aluminum alloy substrate, evaluated in 3.5% NaCl solution, were compared using open-circuit potential (E OC measurements, electrochemical impedance spectroscopy (EIS and polarization curves. The coating surfaces and their cross sections were characterized by X ray diffraction and the Rockwell-C hardness test, and also by optical (OM and scanning electron microscopy (SEM before and after the corrosion tests. The electrochemical data showed that sample W10 presented higher corrosion resistance than the others in chloride solutions. In some tests, aluminum salts on the coating surface were identified by EDS, indicating the corrosion of the substrate. And using aluminon, aluminum ions were detected and analyzing the surface via stereomicroscopy, hydrogen bubbles were observed, both showing that the electrolyte reached the substrate and galvanic corrosion possibly occurred. The physical characterization showed that sample W10 presented a lower number of cracks and pores, justifying its higher corrosion resistance.

  13. Fabrication of aluminum and gallium codoped ZnO multilayer transparent conductive films by spin coating method and discussion about improving their performance

    Science.gov (United States)

    Morita, Yusuke; Ohtani, Naoki

    2018-02-01

    We fabricated multilayer aluminum (Al) and gallium (Ga) codoped ZnO (AGZO) transparent conductive films by spin coating and annealing. By cross-sectional transmission electron microscopy (TEM), single-layer AGZO films were found to be discontinuous, and their glass substrates were unfavorably exposed. On the other hand, the area of discontinuous regimes clearly decreased in the double-layer AGZO films, which we fabricated by recoating an AGZO precursor solution on a single-layer AGZO film and annealing the recoated samples. Moreover, the sheet resistances of the multilayer AGZO films decreased from a single-layer AGZO film to a triple-layer AGZO film and was constant for the triple- to quintuple-layer AGZO films. This clearly indicates that the undesired discontinuous regions of the AGZO films were completely improved in the triple-layer AGZO films. In addition, the transmittance of triple-layer AGZO films can be improved by SC-1 substrate cleaning. Consequently, the triple-layer AGZO structure is optimal for fabricating optimal transparent conductive films.

  14. Low-temperature preparation of rutile-type TiO2 thin films for optical coatings by aluminum doping

    Science.gov (United States)

    Ishii, Akihiro; Kobayashi, Kosei; Oikawa, Itaru; Kamegawa, Atsunori; Imura, Masaaki; Kanai, Toshimasa; Takamura, Hitoshi

    2017-08-01

    A rutile-type TiO2 thin film with a high refractive index (n), a low extinction coefficient (k) and small surface roughness (Ra) is required for use in a variety of optical coatings to improve the controllability of the reflection spectrum. In this study, Al-doped TiO2 thin films were prepared by pulsed laser deposition, and the effects of Al doping on their phases, optical properties, surface roughness and nanoscale microstructure, including Al distribution, were investigated. By doping 5 and 10 mol%Al, rutile-type TiO2 was successfully prepared under a PO2 of 0.5 Pa at 350-600 °C. The nanoscale phase separation in the Al-doped TiO2 thin films plays an important role in the formation of the rutile phase. The 10 mol%Al-doped rutile-type TiO2 thin film deposited at 350 °C showed excellent optical properties of n ≈ 3.05, k ≈ 0.01 (at λ = 400 nm) and negligible surface roughness, at Ra ≈ 0.8 nm. The advantages of the superior optical properties and small surface roughness of the 10 mol%Al-doped TiO2 thin film were confirmed by fabricating a ten-layered dielectric mirror.

  15. Research of plating aluminum and aluminum foil on internal surface of carbon fiber composite material centrifuge rotor drum

    International Nuclear Information System (INIS)

    Lu Xiuqi; Dong Jinping; Dai Xingjian

    2014-01-01

    In order to improve the corrosion resistance, thermal conductivity and sealability of the internal surface of carbon fiber/epoxy composite material centrifuge rotor drum, magnetron sputtering aluminum and pasting an aluminum foil on the inner wall of the drum are adopted to realize the aim. By means of XRD, SEM/EDS and OM, the surface topography of aluminum coated (thickness of 5 μm and 12 μm) and aluminum foil (12 μm) are observed and analyzed; the cohesion of between aluminum coated (or aluminum foil) and substrate material (CFRP) is measured by scratching experiment, direct drawing experiment, and shear test. Besides, the ultra-high-speed rotation experiment of CFRP ring is carried out to analyze stress and strain of coated aluminum (or aluminum foil) which is adhered on the ring. The results showed aluminum foil pasted on inner surface do better performance than magnetron sputtering aluminum on CFRP centrifuge rotor drum. (authors)

  16. Aluminum: Reflective Aluminum Chips

    Energy Technology Data Exchange (ETDEWEB)

    Recca, L.

    1999-01-29

    This fact sheet reveals how the use of reflective aluminum chips on rooftops cuts down significantly on heat absorption, thus decreasing the need for air conditioning. The benefits, including energy savings that could reach the equivalent of 1.3 million barrels of oil annually for approximately 100,000 warehouses, are substantial.

  17. Performance Comparisons of Nanoaluminum, Coated Microaluminum and Their Bimodal Mixtures

    Science.gov (United States)

    Woody, D. L.; Dokhan, A.; Johnson, C. E.

    2004-07-01

    Comparison studies of materials containing standard nano aluminum (ultrafine) and micro aluminum coated with BaSO4 were performed. Differential thermal analysis and thermogravimetric analysis output were used to observe the effect of adding an unconventional coating to micron-sized aluminum particle materials. These results were compared to those of ultrafine aluminum particles. Bimodal combinations of ultrafine aluminum and micron-sized aluminum (coated and uncoated) were observed also. These preliminary results showed an interaction between the ultrafine aluminum (UFAL) and micron-sized aluminum in bimodal mixtures.

  18. Aluminum Hydroxide

    Science.gov (United States)

    Aluminum hydroxide is used for the relief of heartburn, sour stomach, and peptic ulcer pain and to ... Aluminum hydroxide comes as a capsule, a tablet, and an oral liquid and suspension. The dose and ...

  19. Nonmetals Test and Evaluation: Delivery Order 0007: The Development of On-Aircraft Surface Preparations Utilizing Sol-Gel Coatings for Adhesive Bonding Aluminum Alloys

    National Research Council Canada - National Science Library

    McCray, Daniel

    2001-01-01

    ...), and hexavalent chromium. Surface preparations used for on-aircraft repair of aluminum rely on hazardous materials or inconvenient processing steps, or they do not yield adequate bond performance. Grit-blast/silane (GBS...

  20. Aluminum hydroxide issue closure package

    International Nuclear Information System (INIS)

    Bergman, T.B.

    1998-01-01

    Aluminum hydroxide coatings on fuel elements stored in aluminum canisters in K West Basin were measured in July and August 1998. Good quality data was produced that enabled statistical analysis to determine a bounding value for aluminum hydroxide at a 99% confidence level. The updated bounding value is 10.6 kg per Multi-Canister Overpack (MCO), compared to the previously estimated bounding value of 8 kg/MCO. Thermal analysis using the updated bounding value, shows that the MCO generates oxygen concentrate that are below the lower flammability limits during the 40-year interim storage period and are, therefore, acceptable

  1. Lithium salts as leachable corrosion inhibitors and potential replacement for hexavalent chromium in organic coatings for the protection of aluminum alloys

    NARCIS (Netherlands)

    Visser, P; Liu, Y; Terryn, H.A.; Mol, J.M.C.

    2016-01-01

    Lithium salts are being investigated as leachable corrosion inhibitor and potential replacement for hexavalent chromium in organic coatings. Model coatings loaded with lithium carbonate or lithium oxalate demonstrated active corrosion inhibition and the formation of a protective layer in a

  2. Aluminum electroplating on steel from a fused bromide electrolyte

    Energy Technology Data Exchange (ETDEWEB)

    Prabhat K. Tripathy; Laura A. Wurth; Eric J. Dufek; Toni Y. Gutknecht; Natalie J. Gese; Paula Hahn; Steven M. Frank; Guy L. Frederickson; J. Stephen Herring

    2014-08-01

    A quaternary bromide bath (LiBr–KBr–CsBr–AlBr3) was used to electro-coat aluminum on steel substrates. The electrolytewas prepared by the addition of AlBr3 into the eutectic LiBr–KBr–CsBr melt. A smooth, thick, adherent and shiny aluminum coating could be obtained with 80 wt.% AlBr3 in the ternary melt. The SEM photographs of the coated surfaces suggest the formation of thick and dense coatings with good aluminum coverage. Both salt immersion and open circuit potential measurement suggested that the coatings did display a good corrosionresistance behavior. Annealing of the coated surfaces, prior to corrosion tests, suggested the robustness of the metallic aluminum coating in preventing the corrosion of the steel surfaces. Studies also indicated that the quaternary bromide plating bath can potentially provide a better aluminumcoating on both ferrous and non-ferrous metals, including complex surfaces/geometries.

  3. Resistencia al desgaste de recubrimientos de bronce al aluminio producidos con técnica de proyección térmica//Wear resistance of aluminum bronze coatings produced by thermal spray

    Directory of Open Access Journals (Sweden)

    Dayan Carolina Cárdenas-Feria

    2015-09-01

    Full Text Available Se estudió la resistencia al desgaste adhesivo de recubrimientos de bronce al aluminio depositados con la técnica de proyección térmica por llama sobre bronce fosforado SAE 62. Los recubrimientos fueron fabricados variando las presiones parciales de los gases de combustión, oxígeno y acetileno. El material utilizado fue caracterizado estructuralmente mediante difracción de rayosX (X-ray diffraction, XRD y el estudio morfológico mediante microscopía electrónica de barrido (Scanning electron microscopy, SEM. La resistencia al desgaste adhesivo de los recubrimientos se determinó por medio del ensayo de bola sobre disco, utilizando como bola una esférica de acero 100Cr6. Los resultados obtenidos permiten establecer que los recubrimientos proyectados con una presión de oxigeno de 78 psi y una presión de acetileno de 8 psi presentan la mejor resistencia al desgaste en comparación a los tratamientos producidos. El modo de falla de desgaste en los recubrimientos producidos es discutido en esta investigación.Palabras clave: desgaste abrasivo y adhesivo,  proyección térmica,  recubrimientos.______________________________________________________________________________AbstractWe studied the adhesive wear resistance of aluminum bronze coatings deposited by thermal spray on phosphor bronze SAE 62 substrates. The coatings were deposited by varying the partial pressures of the combustion gases: oxygen and acetylene. The structural characterization was made through X-ray diffraction (XRD and the morphological analysis was performed by scanning electron microscopy (SEM. The adhesive wear resistance of the coatings was determined by the bole on disc test using a spherical ball made of steel 100Cr6 and with a diameter of 6 mm. The results obtained show that the coating projected with an oxygen pressure of 78 psi and an acetylene pressure of 8 psi have the better wear resistance compared with the substrate and the others treatments deposited

  4. Specific features of aluminum nanoparticle water and wet air oxidation

    Energy Technology Data Exchange (ETDEWEB)

    Lozhkomoev, Aleksandr S., E-mail: asl@ispms.tsc.ru; Glazkova, Elena A., E-mail: eagl@ispms.tsc.ru; Svarovskaya, Natalia V., E-mail: nvsv@ispms.tsc.ru; Bakina, Olga V., E-mail: ovbakina@ispms.tsc.ru; Kazantsev, Sergey O., E-mail: kzso@mail.ru; Lerner, Marat I., E-mail: lerner@ispms.tsc.ru [National Research Tomsk Polytechnic University, Tomsk, 634050 (Russian Federation)

    2015-10-27

    The oxidation processes of the electrically exploded aluminum nanopowders in water and in wet air are examined in the paper. The morphology of the intermediate reaction products of aluminum oxidation has been studied using the transmission electron microscopy. It was shown that the aluminum nanopowder water oxidation causes the formation of the hollow spheres with mesoporous boehmite nanosheets coating. The wedge-like bayerite particles are formed during aluminum nanopowder wet air oxidation.

  5. Aluminum Analysis.

    Science.gov (United States)

    Sumrall, William J.

    1998-01-01

    Presents three problems based on the price of aluminum designed to encourage students to be cooperative and to use an investigative approach to learning. Students collect and synthesize information, analyze results, and draw conclusions. (AIM)

  6. Composite coatings of titanium-aluminum nitride for steel against corrosion induced by solid NaCl deposit and water vapor at 600 °C

    Directory of Open Access Journals (Sweden)

    M.S. Li

    2004-03-01

    Full Text Available Composite coatings (Ti,AlN with different Al content were deposited on a wrought martensite steel 1Cr11Ni2W2MoV by reactive multi-arc ion plating. With the addition of Al to the coatings, the crystallographic structure of them changed from B1 NaCl to B4 ZnS, the relevant hardness and adhesive strength firstly increased then decreased and their oxidation-resistance was also dramatically improved. It was indicated that the introduction of Al was beneficial to (Ti,AlN coatings against corrosion induced by NaCl(s in wet oxygen at 600 °C as well as wet corrosion in NaCl solution at ambient temperature.

  7. Biocompatibility and mechanical properties of diamond-like coatings on cobalt-chromium-molybdenum steel and titanium-aluminum-vanadium biomedical alloys.

    Science.gov (United States)

    Hinüber, C; Kleemann, C; Friederichs, R J; Haubold, L; Scheibe, H J; Schuelke, T; Boehlert, C; Baumann, M J

    2010-11-01

    Diamond-like carbon (DLC) films are favored for wear components because of diamond-like hardness, low friction, low wear, and high corrosion resistance (Schultz et al., Mat-wiss u Werkstofftech 2004;35:924-928; Lappalainen et al., J Biomed Mater Res B Appl Biomater 2003;66B:410-413; Tiainen, Diam Relat Mater 2001;10:153-160). Several studies have demonstrated their inertness, nontoxicity, and the biocompatibility, which has led to interest among manufacturers of surgical implants (Allen et al., J Biomed Mater Res B Appl Biomater 2001;58:319-328; Uzumaki et al., Diam Relat Mater 2006;15:982-988; Hauert, Diam Relat Mater 2003;12:583-589; Grill, Diam Relat Mater 2003;12:166-170). In this study, hydrogen-free amorphous, tetrahedrally bonded DLC films (ta-C) were deposited at low temperatures by physical vapor deposition on medical grade Co28Cr6Mo steel and the titanium alloy Ti6Al4V (Scheibe et al., Surf Coat Tech 1996;85:209-214). The mechanical performance of the ta-C was characterized by measuring its surface roughness, contact angle, adhesion, and wear behavior, whereas the biocompatibility was assessed by osteoblast (OB) attachment and cell viability via Live/Dead assay. There was no statistical difference found in the wettability as measured by contact angle measurements for the ta-C coated and the uncoated samples of either Co28Cr6Mo or Ti6Al4V. Rockwell C indentation and dynamic scratch testing on 2-10 μm thick ta-C films on Co28Cr6Mo substrates showed excellent adhesion with HF1 grade and up to 48 N for the critical load L(C2) during scratch testing. The ta-C coating reduced the wear from 3.5 × 10(-5) mm(3)/Nm for an uncoated control sample (uncoated Co28Cr6Mo against uncoated stainless steel) to 1.1 × 10(-7) mm(3)/Nm (coated Co28Cr6Mo against uncoated stainless steel) in reciprocating pin-on-disk testing. The lowest wear factor of 3.9 × 10(-10) mm(3)/Nm was measured using a ta-C coated steel ball running against a ta-C coated and polished Co28Cr6Mo disk

  8. Fabrication of micro-dot arrays and micro-walls of acrylic acid/melamine resin on aluminum by AFM probe processing and electrophoretic coating

    Energy Technology Data Exchange (ETDEWEB)

    Kurokawa, S.; Kikuchi, T.; Sakairi, M. [Graduate School of Engineering, Hokkaido University, N-13, W-8, Kita-Ku, Sapporo 060-8628 (Japan); Takahashi, H. [Graduate School of Engineering, Hokkaido University, N-13, W-8, Kita-Ku, Sapporo 060-8628 (Japan)], E-mail: takahasi@elechem1-mc.eng.hokudai.ac.jp

    2008-11-30

    Micro-dot arrays and micro-walls of acrylic acid/melamine resin were fabricated on aluminum by anodizing, atomic force microscope (AFM) probe processing, and electrophoretic deposition. Barrier type anodic oxide films of 15 nm thickness were formed on aluminum and then the specimen was scratched with an AFM probe in a solution containing acrylic acid/melamine resin nano-particles to remove the anodic oxide film locally. After scratching, the specimen was anodically polarized to deposit acrylic acid/melamine resin electrophoretically at the film-removed area. The resin deposited on the specimen was finally cured by heating. It was found that scratching with the AFM probe on open circuit leads to the contamination of the probe with resin, due to positive shifts in the potential during scratching. Scratching of the specimen under potentiostatic conditions at -1.0 V, however, resulted in successful resin deposition at the film-removed area without probe contamination. The rate of resin deposition increased as the specimen potential becomes more positive during electrophoretic deposition. Arrays of resin dots with a few to several tens {mu}m diameter and 100-1000 nm height, and resin walls with 100-1000 nm height and 1 {mu}m width were obtained on specimens by successive anodizing, probe processing, and electrophoretic deposition.

  9. The corrosion protection of 2219-T87 aluminum by anodizing

    Science.gov (United States)

    Danford, M. D.

    1991-01-01

    Various types of anodizing coatings were studied for 2219-T87 aluminum. These include both type II and type III anodized coats which were water sealed and a newly developed and proprietary Magnaplate HCR (TM) coat. Results indicate that type II anodizing is not much superior to type II anodizing as far as corrosion protection for 2219-T87 aluminum is concerned. Magnaplate HCR (TM) coatings should provide superior corrosion protection over an extended period of time using a coating thickness of 51 microns (2.0 mils).

  10. Synthesis of alpha-aluminum oxide and hafnium-doped beta-nickel aluminide coatings on single crystal nickel-based superalloy by chemical vapor deposition

    Science.gov (United States)

    He, Limin

    Thermal barrier coatings (TBCs) are widely used for air-cooled turbine components in advanced aircraft engines and power generation systems. The dominant failure mode observed in TBCs is progressive fracture of the metal-oxide interface upon oxidation and thermal cycling. Two potential coating methods for improving TBC performance were studied: (1) preparing a high-quality alpha-Al 2O3 coating layer on the surface of a single crystal Ni-based superalloy (Rene N5) to extend the oxidative stability of the interface and (2) doping beta-NiAl bond coating with a small amount of Hf to improve the adhesion of thermally grown oxide (TGO) at the interface. In the first coating method, a novel chemical vapor deposition (CVD) procedure was developed using AlCl3, CO2 and H 2 as precursors. A critical part of this procedure was a short-time pre-oxidation step (1 min) with CO2 and H2 in the CVD chamber, prior to introducing the AlCl3, vapor. Without this pre-oxidation step, extensive whisker formation was observed on the alloy surface. Characterization results showed that the pre-oxidation step resulted in the formation of a continuous oxide layer (˜50 nm) on the alloy surface. The outer part of this layer (˜20 nm) appeared to contain mixed oxides whereas the inner part (˜30 nm) consisted of alpha-Al2O3 as a dominant major phase and theta-Al2O3 as a minor phase. It appeared that the preferential nucleation of beta-Al2O3 in the pre-oxidized layer was promoted by: (1) rapid heating (˜10 sec) of the alloy surface to the temperature region, where alpha-Al 2O3 was expected to nucleate instead of metastable Al 2O3 phases, (2) the low oxygen pressure environment of the pre-oxidation step which kept the rate of oxidation low, and (3) contamination of the CVD chamber with HfCl4. It appeared that the role of HfCl 4 was to enhance the preferential nucleation of alpha-Al2O 3 in the pre-oxidized layer. In our second coating method, we utilized the dynamic versatility of CVD as an avenue

  11. LHC superconducting strand

    CERN Multimedia

    Patrice Loiez

    1999-01-01

    This cross-section through a strand of superconducting matieral as used in the LHC shows the 8000 Niobium-Titanium filaments embedded like a honeycomb in copper. When cooled to 1.9 degrees above absolute zero in the LHC accelerator, these filaments will have zero resistance and so will carry a high electric current with no energy loss.

  12. Strand SPA & Konverentsikeskus

    Index Scriptorium Estoniae

    2008-01-01

    Strand SPA & Konverentsikeskus on Pärnu suurim äri- ja konverentsiklientidele suunatud hotell, mis klientide seas on hinnatud just selle kompleksuse tõttu, kuna kõik, mida külaline vajab ja soovib, on olemas ühe katuse all

  13. Use of aluminum oxides, titanium and cerium in the production of ceramic composites for protective coating of storage tanks and transportation of oil raw

    International Nuclear Information System (INIS)

    Rego, S.A.B.C.; Ferreira, R.A.S.; Yadava, Y.P.

    2012-01-01

    The deployment of the Abreu e Lima refinery in the port of SUAPE - PE will increase the need to store oil in the region, it is essential to research and develop new materials inert to chemical attack promoted by oil. In this work, we produce the ceramic composite alumina-titania, ceria of high mechanical strength which is observed that with additions of titanium oxide in the order of 15% and 20% better results are obtained as possibly indicating these composites suitable for use in coating ceramic storage tanks of crude oil. (author)

  14. Optimization of Drilling Parameters for Reducing the Burr Height in Machining the Silicon Carbide Particle (SiCp) Coated with Multi Wall Carbon Nano Tubes (MWCNT) Reinforced in Aluminum Alloy (A 356) Using Meta Modeling Approach

    Science.gov (United States)

    Sangeetha, M.; Prakash, S.

    2017-05-01

    This paper explains the optimization of drilling parameters using meta modeling approach to reduce the burr height while machining Silicon Carbide Particle (SiCp) coated with Multi Wall Carbon Nano Tubes (MWCNT) and reinforced in aluminum alloy (A 356). The specimen is prepared by the combination of sonication and stir casting processes. The volume fraction of MWCNT used is 1.5% and the volume fraction of SiCp is 10%. The combination of input parameters for drilling the holes is designed using Taguchi experimental design technique. The input parameters chosen for drilling operations are spindle speed, feed rate and drill diameter. The ranges of input parameters are listed in Table 1. The tools used for drilling operation are made up of solid carbide drill bit. Meta model is a mathematical and statistical model whose second-order model can be fitted by factorial design. The optimization model can be improved significantly by the second-order model compared to the first-order model. Twenty-seven holes are drilled using vertical machining center in the prepared specimen (A 356/MWCNT coated SiCp). Desirability function shows the optimized values of input parameters to obtain minimum burr height. Meta modeling approach is used to design a model using input parameters and output response burr height. The residuals plot shows the predicted values are closer to the measured values. This plot explains that the Meta model is adequately used to predict the burr height. The optimized values of input parameters for obtaining minimum burr height are the combination of high speed, low feed and low drill diameter. The minimum value of burr height observed in this experiment is 0.002mm and it is obtained in the optimized combination of N3, f1 and d1.

  15. Advanced zinc phosphate conversion and pre-ceramic polymetallosiloxane coatings for corrosion protection of steel and aluminum, and characteristics of polyphenyletheretherketone-based materials. Final report

    Energy Technology Data Exchange (ETDEWEB)

    Sugama, T.; Carciello, N.R.

    1992-07-01

    Anhydrous zinc phosphate (Zn{center_dot}Ph) coatings deposited by immersing the steel in transition Co, Ni, and Mn cation-incorporated phosphating solutions were investigated. Two features for the anhydrous 340C-heated (Zn{center_dot}Ph) were addressed; one was to determine if electron trapping of adsorbed CO{sup 2+} and Ni{sup 2+} ions acts to inhibit the cathodic reaction on the (Zn{center_dot}Ph), and the second was to determine the less susceptibility of the {alpha}-Zn{sub 3}(PO{sub 4}){sub 2} phase to alkali-induced dissolution. The factors governing film-forming of pre-ceramic polymetallosiloxane (PMS) coatings for Al substrates were investigated. Four factors were important in obtaining a good film: (1) formation of organopolymetallosiloxane at sintering temperatures of 150C; (2) pyrolytic conversion at 350C into an amorphous PMS network structure in which the Si-O-M linkage were moderately enhanced; (3) noncrystalline phases; and (4) formation of interfacial oxane bond between PMS and Al oxide. Formation of well-crystallized polyphenyletheretherketone (PEEK) in vicinity of silica aggregates was found in the molted body made in N{sub 2}. Crystalline PEEK contributed to thermal and hydrothermal stabilities of mortar specimens at temperatures up to 200C, and resistance in 5 wt % H{sub 2}SO{sub 4} solution at 80C.

  16. Sea Turtle Stranding Network Reports

    Data.gov (United States)

    National Oceanic and Atmospheric Administration, Department of Commerce — The Sea Turtle Stranding and Salvage Network (STSSN) was formally established in 1980 to collect information on and document the stranding of marine turtles along...

  17. Carbon-Coated Porous Aluminum Foil Anode for High-Rate, Long-Term Cycling Stability, and High Energy Density Dual-Ion Batteries.

    Science.gov (United States)

    Tong, Xuefeng; Zhang, Fan; Ji, Bifa; Sheng, Maohua; Tang, Yongbing

    2016-12-01

    A 3D porous Al foil coated with a uniform carbon layer (pAl/C) is prepared and used as the anode and current collector in a dual-ion battery (DIB). The pAl/C-graphite DIB demonstrates superior cycling stability and high rate performance, achieving a highly reversible capacity of 93 mAh g -1 after 1000 cycles at 2 C over the voltage range of 3.0-4.95 V. In addition, the DIB could achieve an energy density of ≈204 Wh kg -1 at a high power density of 3084 W kg -1 . © 2016 WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim.

  18. High temperature coatings for gas turbines

    Science.gov (United States)

    Zheng, Xiaoci Maggie

    2003-10-21

    Coating for high temperature gas turbine components that include a MCrAlX phase, and an aluminum-rich phase, significantly increase oxidation and cracking resistance of the components, thereby increasing their useful life and reducing operating costs. The aluminum-rich phase includes aluminum at a higher concentration than aluminum concentration in the MCrAlX alloy, and an aluminum diffusion-retarding composition, which may include cobalt, nickel, yttrium, zirconium, niobium, molybdenum, rhodium, cadmium, indium, cerium, iron, chromium, tantalum, silicon, boron, carbon, titanium, tungsten, rhenium, platinum, and combinations thereof, and particularly nickel and/or rhenium. The aluminum-rich phase may be derived from a particulate aluminum composite that has a core comprising aluminum and a shell comprising the aluminum diffusion-retarding composition.

  19. Site-specific binding of viral plus single-stranded RNA to replicase-containing open virus-like particles of yeast.

    OpenAIRE

    Esteban, R; Fujimura, T; Wickner, R B

    1988-01-01

    X double-stranded RNA is a deletion mutant of L-A double-stranded RNA and is encapsidated in viral particles by the L-A-encoded major coat protein. X double-stranded RNA has all the cis sites necessary to be transcribed, encapsidated, and replicated. We have cloned X double-stranded RNA and sequenced it. The complete X double-stranded RNA sequence deduced indicates that the first 25 bases of the X plus-strand 5' end originated from the 5' end of the L-A plus strand and that most, if not all, ...

  20. Cable degration of SSC strand

    International Nuclear Information System (INIS)

    Warnes, W.H.; Dai, W.; Seuntjens, J.; Capone, D.W. II

    1992-01-01

    Cable degradation of a SSC 40mm cable was studied by comparing the virgin strand and extracted strand measurements of critical current for all thirty strands. Typical degradation values of a few percent are observed in these materials. Image analysis performed on the strand cross sections found the filament deformation to be commensurate with the measured degradation in critical current. A simple model for current sharing in cables with edge damage reduction of Ic was developed and described below. Suggestions for measurements of cable critical current using extracted strands are also presented

  1. Reinforcement of Aluminum Castings with Dissimilar Metals

    Energy Technology Data Exchange (ETDEWEB)

    Han, Q

    2004-01-07

    The project ''Reinforcement of Aluminum Casting with Dissimilar Metal'' was a Cooperative Research and Development Agreements (CRADAs) between Oak Ridge National Laboratory (ORNL) and Cummins Inc. This project, technologies have been developed to reinforce aluminum castings with steel insert. Defect-free bond between the steel insert and the aluminum casting has been consistently obtained. The push-out experiment indicated that the bond strength is higher than that of the Al-Fin method. Two patents have been granted to the project team that is comprised of Cummins Inc. and ORNL. This report contains four sections: the coating of the steel pins, the cast-in method, microstructure characterization, and the bond strength. The section of the coating of the steel pins contains coating material selection, electro-plating technique for plating Cu and Ni on steel, and diffusion bonding of the coatings to the steel. The section of cast-in method deals with factors that affecting the quality of the metallurgical bond between the coated steel and the aluminum castings. The results of microstructure characteristics of the bonding are presented in the microstructure characterization section. A push-out experiment and the results obtained using this method is described in the section of bond strength/mechanical property.

  2. Influence of strand surface condition on interstrand contact resistance and coupling loss in NbTi-wound Rutherford cables

    CERN Document Server

    Sumption, M D; Scanlan, R M; Nijhuis, A; ten Kate, H H J; Kim, S W; Wake, M; Shintomi, T

    1999-01-01

    Presented in this work are the results of directly measured and AC- loss-derived interstrand contact resistance (ICR) measurements performed magnetically or resistively on bare-Cu and coated-strand pairs, calorimetrically on $9 11-strand Rutherford cables wound with strands that had been coated with various metallic and insulating layers, and calorimetrically and magnetically on 28-strand Rutherford cables (LHC-type) wound with bare-Cu-, Ni-, and $9 stabrite-plated strands. Comparisons are made of the effects of various conditions of heat treatment, HT (time and temperature), and pressure (applied during HT and then either maintained or re-applied during measurement). The $9 resulting ICRs are compared and interpreted in terms of the oxide layer on the strand coating and its response to curing conditions. (66 refs).

  3. PTFE-ALUMINUM films serve as neutral density filters

    Science.gov (United States)

    Burks, H. D.

    1966-01-01

    Polytetrafluoroethylene /PTFE/ films coated with aluminum films act as neutral density filters in the wavelength range 0.3 to 2.1 microns. These filters are effective in the calibration of photometric systems.

  4. Degradation of gas turbine coatings and life assessment

    Energy Technology Data Exchange (ETDEWEB)

    Cheruvu, N.S. [Southwest Research Institute, San Antonio, TX (United States)

    1998-12-31

    MCrAlY coatings are widely used on hot section components of gas turbines to provide hot corrosion and/or oxidation protection by formation of an oxide layer on the surface. As the protective oxide scale exfoliates during service, aluminum from the coating diffuses outward for reformation of the protective scale. Aluminum may also diffuse inward due to the differences in composition between the coating and the substrate. Thus, the coatings degrade due to oxidation, oxide scale spallation, and inward and outward diffusion of aluminum. Service life of these coatings is controlled by the aluminum content in the coating, operating temperature and start- shutdown cycles. In-service degradation of CoCrAlY and CoNiCrAlY coatings is presented. A procedure to predict the remaining service life of coatings under oxidizing conditions is discussed. (orig.) 12 refs.

  5. Recycling of automotive aluminum

    OpenAIRE

    Cui, Jirang; Roven, Hans Jørgen

    2010-01-01

    With the global warming of concern, the secondary aluminum stream is becoming an even more important component of aluminum production and is attractive because of its economic and environmental benefits. In this work, recycling of automotive aluminum is reviewed to highlight environmental benefits of aluminum recycling, use of aluminum alloys in automotive applications, automotive recycling process, and new technologies in aluminum scrap process. Literature survey shows that newly developed t...

  6. Stranded costs and exit fees

    International Nuclear Information System (INIS)

    2002-01-01

    The New Brunswick Market Design Committee has been directed to examine the issue of stranded costs since it is a major component of restructuring within the electricity sector. When regulated monopolies are faced with competition, they could find that some of their embedded costs cannot be recovered. These costs are referred to as stranded costs. Common sources include large capital investments in uneconomic plants or expensive power purchase contracts or fuel supply contracts. In general, stranded costs do not include gains or losses associated with normal business risks experienced by regulated utilities. This report presents recommendations for mitigation of stranded costs, valuation methodologies and cost-recovery mechanisms. It also presents a summary of experience with stranded costs in other jurisdictions such as California, Rhode Island, Pennsylvania and Ontario. Stranded costs are often recovered through an obligatory charge on all customers, particularly in jurisdictions where retail competition exists. In the New Brunswick market, however, the only customers who can create stranded costs are those eligible to choose their own suppliers. It is argued that since most customers will not have a choice of electricity suppliers, they cannot generate stranded costs and therefore, should not have to pay costs stranded by others. A method to quantify stranded costs is presented, along with a review of transmission-related stranded costs in New Brunswick. Expansion of self-generation in New Brunswick could strand transmission assets. Currently, self-generators only contribute a small amount to fixed charges of the transmission system. However, under new recommended tariffs, the amount could increase. It is likely that the net amount of stranded transmission costs will not be large. 2 refs., 1 fig

  7. Epoxy coatings electrodeposited on aluminium and modified aluminium surfaces

    Directory of Open Access Journals (Sweden)

    Lazarević Zorica Ž.

    2002-01-01

    Full Text Available The corrosion behaviour and thermal stability of epoxy coatings electrodeposited on modified aluminum surfaces (anodized, phosphatized and chromatized-phosphatized aluminium were monitored during exposure to 3% NaCl solution, using electrochemical impedance spectroscopy (EIS and thermogravimetric analysis (TGA. Better protective properties of the epoxy coatings on anodized and chromatized-phosphatized aluminum with respect to the same epoxy coatings on aluminum and phosphatized aluminum were obtained: higher values of Rp and Rct and smaller values of Cc and Cd, from EIS, and a smaller amount of absorbed water inside the coating, from TGA. On the other hand, a somewhat lower thermal stability of these coatings was obtained (smaller values of the ipdt temperature. This behavior can be explained by the less porous structure of epoxy coatings on anodized and chromatized-phosphatized aluminum, caused by a lower rate of H2 evolution and better wet ability.

  8. Enzymatic quantification of strand breaks of DNA induced by vacuum-UV radiation

    International Nuclear Information System (INIS)

    Ito, Takashi

    1986-01-01

    Hind3 digested plasmid DNA dried on an aluminum plate was irradiated by vacuum-UV at 160 and 195 nm using a synchrotron irradiation system. A change induced in the DNA, presumably a single strand break, was quantified by the aid of the strand break-derived stimulation of poly(ADP-ribose) synthetase activity. The end group of strand breaks so induced was recognized by the enzyme as effectively as that by DNase 1 treatment, suggesting a nicking as the major lesion inflicted on the DNA. The fluence (UV) dependent stimulation of poly(ADP-ribose) synthetase activity was much higher upon 160 nm irradiation than upon 195 nm irradiation. (Auth.)

  9. NASA-427: A New Aluminum Alloy

    Science.gov (United States)

    Nabors, Sammy A.

    2015-01-01

    NASA's Marshall Space Flight Center researchers have developed a new, stronger aluminum alloy, ideal for cast aluminum products that have powder or paint-baked thermal coatings. With advanced mechanical properties, the NASA-427 alloy shows greater tensile strength and increased ductility, providing substantial improvement in impact toughness. In addition, this alloy improves the thermal coating process by decreasing the time required for heat treatment. With improvements in both strength and processing time, use of the alloy provides reduced materials and production costs, lower product weight, and better product performance. The superior properties of NASA-427 can benefit many industries, including automotive, where it is particularly well-suited for use in aluminum wheels.

  10. Fluorine Based Superhydrophobic Coatings

    Directory of Open Access Journals (Sweden)

    Jean-Denis Brassard

    2012-05-01

    Full Text Available Superhydrophobic coatings, inspired by nature, are an emerging technology. These water repellent coatings can be used as solutions for corrosion, biofouling and even water and air drag reduction applications. In this work, synthesis of monodispersive silica nanoparticles of ~120 nm diameter has been realized via Stöber process and further functionalized using fluoroalkylsilane (FAS-17 molecules to incorporate the fluorinated groups with the silica nanoparticles in an ethanolic solution. The synthesized fluorinated silica nanoparticles have been spin coated on flat aluminum alloy, silicon and glass substrates. Functionalization of silica nanoparticles with fluorinated groups has been confirmed by Fourier Transform Infrared spectroscopy (FTIR by showing the presence of C-F and Si-O-Si bonds. The water contact angles and surface roughness increase with the number of spin-coated thin films layers. The critical size of ~119 nm renders aluminum surface superhydrophobic with three layers of coating using as-prepared nanoparticle suspended solution. On the other hand, seven layers are required for a 50 vol.% diluted solution to achieve superhydrophobicity. In both the cases, water contact angles were more than 150°, contact angle hysteresis was less than 2° having a critical roughness value of ~0.700 µm. The fluorinated silica nanoparticle coated surfaces are also transparent and can be used as paint additives to obtain transparent coatings.

  11. Air-Impregnated Nanoporous Anodic Aluminum Oxide Layers for Enhancing the Corrosion Resistance of Aluminum.

    Science.gov (United States)

    Jeong, Chanyoung; Lee, Junghoon; Sheppard, Keith; Choi, Chang-Hwan

    2015-10-13

    Nanoporous anodic aluminum oxide layers were fabricated on aluminum substrates with systematically varied pore diameters (20-80 nm) and oxide thicknesses (150-500 nm) by controlling the anodizing voltage and time and subsequent pore-widening process conditions. The porous nanostructures were then coated with a thin (only a couple of nanometers thick) Teflon film to make the surface hydrophobic and trap air in the pores. The corrosion resistance of the aluminum substrate was evaluated by a potentiodynamic polarization measurement in 3.5 wt % NaCl solution (saltwater). Results showed that the hydrophobic nanoporous anodic aluminum oxide layer significantly enhanced the corrosion resistance of the aluminum substrate compared to a hydrophilic oxide layer of the same nanostructures, to bare (nonanodized) aluminum with only a natural oxide layer on top, and to the latter coated with a thin Teflon film. The hydrophobic nanoporous anodic aluminum oxide layer with the largest pore diameter and the thickest oxide layer (i.e., the maximized air fraction) resulted in the best corrosion resistance with a corrosion inhibition efficiency of up to 99% for up to 7 days. The results demonstrate that the air impregnating the hydrophobic nanopores can effectively inhibit the penetration of corrosive media into the pores, leading to a significant improvement in corrosion resistance.

  12. Characterization of ultrafine aluminum nanoparticles

    International Nuclear Information System (INIS)

    Sandstrom, Mary M.; Jorgensen, Betty S.; Mang, Joseph T.; Smith, Bettina L.; Son, Steven F.

    2004-01-01

    Aluminum nanopowders with particle sizes ranging from ∼25 nm to 80 nm were characterized by a variety of methods. We present and compare the results from common powder characterization techniques including transmission electron microscopy (TEM), high resolution transmission electron microscopy (HRTEM), BET gas adsorption surface area analysis, thermogravimetric analysis (TGA), photon correlation spectroscopy (PCS), and low angle laser light scattering (LALLS). Aluminum nanoparticles consist of an aluminum core with an aluminum oxide coating. HRTEM measurements of both the particle diameter and oxide layer thickness tend to be larger than those obtained from BET and TGA. LALLS measurements show a large degree of particle agglomeration in solution; therefore, primary particle sizes could not be determined. Furthermore, results from small-angle scattering techniques (SAS), including small-angle neutron (SANS) and x-ray (SAXS) scattering are presented and show excellent agreement with the BET, TGA, and HRTEM. The suite of analytical techniques presented in this paper can be used as a powerful tool in the characterization of many types of nanosized powders.

  13. Directly polished lightweight aluminum mirror

    Science.gov (United States)

    ter Horst, Rik; Tromp, Niels; de Haan, Menno; Navarro, Ramon; Venema, Lars; Pragt, Johan

    2017-11-01

    During the last ten years, Astron has been a major contractor for the design and manufacturing of astronomical instruments for Space- and Earth based observatories, such as VISIR, MIDI, SPIFFI, X-Shooter and MIRI. Driven by the need to reduce the weight of optically ultra-stiff structures, two promising techniques have been developed in the last years: ASTRON Extreme Lightweighting [1][2] for mechanical structures and an improved Polishing Technique for Aluminum Mirrors. Using one single material for both optical components and mechanical structure simplifies the design of a cryogenic instrument significantly, it is very beneficial during instrument test and verification, and makes the instrument insensitive to temperature changes. Aluminum has been the main material used for cryogenic optical instruments, and optical aluminum mirrors are generally diamond turned. The application of a polishable hard top coating like nickel removes excess stray light caused by the groove pattern, but limits the degree of lightweighting of the mirrors due to the bi-metal effect. By directly polishing the aluminum mirror surface, the recent developments at Astron allow for using a non-exotic material for light weighted yet accurate optical mirrors, with a lower surface roughness ( 1nm RMS), higher surface accuracy and reduced light scattering. This paper presents the techniques, obtained results and a global comparison with alternative lightweight mirror solutions. Recent discussions indicate possible extensions of the extreme light weight technology to alternative materials such as Zerodur or Silicon Carbide.

  14. Coated particle waste form development

    Energy Technology Data Exchange (ETDEWEB)

    Oma, K.H.; Buckwalter, C.Q.; Chick, L.A.

    1981-12-01

    Coated particle waste forms have been developed as part of the multibarrier concept at Pacific Northwest Laboratory under the Alternative Waste Forms Program for the Department of Energy. Primary efforts were to coat simulated nuclear waste glass marbles and ceramic pellets with low-temperature pyrolytic carbon (LT-PyC) coatings via the process of chemical vapor deposition (CVD). Fluidized bed (FB) coaters, screw agitated coaters (SAC), and rotating tube coaters were used. Coating temperatures were reduced by using catalysts and plasma activation. In general, the LT-PyC coatings did not provide the expected high leach resistance as previously measured for carbon alone. The coatings were friable and often spalled off the substrate. A totally different concept, thermal spray coating, was investigated at PNL as an alternative to CVD coating. Flame spray, wire gun, and plasma gun systems were evaluated using glass, ceramic, and metallic coating materials. Metal plasma spray coatings (Al, Sn, Zn, Pb) provided a two to three orders-of-magnitude increase in chemical durability. Because the aluminum coatings were porous, the superior leach resistance must be due to either a chemical interaction or to a pH buffer effect. Because they are complex, coated waste form processes rank low in process feasibility. Of all the possible coated particle processes, plasma sprayed marbles have the best rating. Carbon coating of pellets by CVD ranked ninth when compared with ten other processes. The plasma-spray-coated marble process ranked sixth out of eleven processes.

  15. Coated particle waste form development

    International Nuclear Information System (INIS)

    Oma, K.H.; Buckwalter, C.Q.; Chick, L.A.

    1981-12-01

    Coated particle waste forms have been developed as part of the multibarrier concept at Pacific Northwest Laboratory under the Alternative Waste Forms Program for the Department of Energy. Primary efforts were to coat simulated nuclear waste glass marbles and ceramic pellets with low-temperature pyrolytic carbon (LT-PyC) coatings via the process of chemical vapor deposition (CVD). Fluidized bed (FB) coaters, screw agitated coaters (SAC), and rotating tube coaters were used. Coating temperatures were reduced by using catalysts and plasma activation. In general, the LT-PyC coatings did not provide the expected high leach resistance as previously measured for carbon alone. The coatings were friable and often spalled off the substrate. A totally different concept, thermal spray coating, was investigated at PNL as an alternative to CVD coating. Flame spray, wire gun, and plasma gun systems were evaluated using glass, ceramic, and metallic coating materials. Metal plasma spray coatings (Al, Sn, Zn, Pb) provided a two to three orders-of-magnitude increase in chemical durability. Because the aluminum coatings were porous, the superior leach resistance must be due to either a chemical interaction or to a pH buffer effect. Because they are complex, coated waste form processes rank low in process feasibility. Of all the possible coated particle processes, plasma sprayed marbles have the best rating. Carbon coating of pellets by CVD ranked ninth when compared with ten other processes. The plasma-spray-coated marble process ranked sixth out of eleven processes

  16. LEVELING METAL COATINGS

    Science.gov (United States)

    Gage, H.A.

    1959-02-10

    A method is described for applying metallic coatings to a cylinder of uranium. An aluminum-silicon coat is applied by a process consisting of first cleaning the article by immersion for 5 minutes in 50% nitric acid at 65 C. The article then is dipped through a flux, prepared by adding 10% sodium fluoride to 90% of a flux comprising 53% potassium chloride, 42% lithium chloride, and 5% sodium chloride at 560 for 2 minutes and then directly into a molten metal bath comprising 99% aluminun and 12% silicon at 620 C for 3 minutes. While the coating is yet molten the article is transferred to a pair of steel rollers and rolled until the coating solidifies. By varying the composition of the flux other metals such as zinc, lead or the like may be coated on uranium in a similar manner.

  17. Antireflection coating on InP for semiconductor detectors

    International Nuclear Information System (INIS)

    Hantehzadeh, M.R.; Ghoranneviss, M.; Sari, A.H.; Sahlani, F.; Shokuhi, A.; Shariati, M.

    2006-01-01

    Aluminum nitride thin film by RF magnetron sputtering is used to produce antireflection coating on InP. The index of refection variation of aluminum nitride for different thickness at different wavelength in the range of 400 to 1500 nm is investigated using reflection spectroscopy. Subsequent Ar+ ion implantation at 30 keV with different doses on these coated layers has been performed. The morphology of aluminum nitride after ion implantation is characterized using atomic force microscopy AFM

  18. Corrosion protective coating for metallic materials

    Science.gov (United States)

    Buchheit, R.G.; Martinez, M.A.

    1998-05-26

    Corrosion protective coatings for metallic materials, particularly aluminum and aluminum alloys, produced with simple, low-cost equipment and materials other than toxic metals or metal salts, or metal cyanides is disclosed. The metallic material is cleaned, degreased, and deoxidized, the surface is converted to a substantially alkaline condition, and the surface is chemically sealed with inorganic metal compounds. 1 fig.

  19. Corrosion performance of mechanically fastened aluminum/steel joints: Influence of fastener type and aluminum alloy

    Energy Technology Data Exchange (ETDEWEB)

    Gunkel, R.W.; Moran, J.P. [Aluminum Co. of America, Alcoa Center, PA (United States). Alcoa Technical Center

    1995-11-01

    This paper discusses the corrosion test results for aluminum to steel lap-shear joints fabricated from three aluminum alloys using four different mechanical fasteners. The evaluations included exposure to alternate immersion (AI) and 100% relative humidity (RH) corrosion tests after phosphating and applying a 25 {micro}m E-Coat (i.e., electrolytic coating) to the completed assembly. Lap-shear test results showed that specimens fabricated using self-piercing rivets and solid rivets exhibited strengthening after 30--60 days exposure to AI or RH testing, which was subsequently followed by a decrease in tensile strength as aluminum base metal deterioration began to control the mechanical properties. Metallographic examination suggested the strengthening effect resulted from corrosion product buildup which produced compressive stresses on the joint members. The data indicated that stainless steel fasteners do not limit the corrosion performance of mechanically fastened aluminum to steel joints fabricated from bare sheets which are primed after assembly. The data also indicated that utilization of sealants in mechanically fastened aluminum/steel joints significantly improve corrosion performance of aluminum/steel joints.

  20. Silane based coating of aluminium mold

    DEFF Research Database (Denmark)

    2013-01-01

    A method of preparing an aluminum mold for injection molding is provided, the method comprises the steps of providing an aluminum mold having a least one surface, subjecting the at least one surface to a gas or liquid phase silane to thereby form an anti-stiction coating, the anti-stiction coating...... comprising a chemically bonded monolayer of silane compounds on the at least one surface wherein the silane is a halogenated silane. The at least one surface coated with the anti-stiction coating may be configured to withstand an injection molding process at a pressure above 100 MPa. Furthermore, a mold...... having at least one closed cavity is provided, at least one surface of the at least one cavity being an aluminium surface coated with a silane based coating layer. The silane based anti-stiction coating improves the anti-stiction properties of the mold which may allow for molding and demolding...

  1. Single--stranded DNA mycoplasmaviruses

    Energy Technology Data Exchange (ETDEWEB)

    Maniloff, J.; Das, J.; Nowak, J.A.

    1978-01-01

    Two general types of single--stranded DNA bacteriophases have been described, icosahedral virions (e.g., 0X174) and filamentous virions (e.g., M13). Mycoplasmavirus MVL51 appears to represent another type of single--stranded DNA phage, with a genome size close to that of 0X174 and a nonlytic mode of infection like that of filamentous phages. The bullet shaped MVL51 morphology is unlike that of other known phages.

  2. Radiobiology of DNA strand breakage

    International Nuclear Information System (INIS)

    Johansen, I.

    1975-01-01

    The yield of single-strand breaks in lambda DNA within lysogenic host bacteria was measured after exposure to 4-MeV electrons (50 msec) and rapid transfer (45 msec) to alkaline detergent. In nitrogen anoxia the yield was 1.2 x 10 -12 DNA single-strand breaks per rad per dalton, and under full oxygenation the yield increased to 5 x 10 -12 breaks per rad per dalton. A search for the presence of fast repair mechanisms failed to demonstrate the presence of any mechanism for repair of strand breaks operating within a fraction of a second. Strand breaks produced in the presence of oxygen were repaired in 30--40 sec, while breaks produced under anoxia were rejoined even slower. A functional product from the polAl gene was needed for the rejoining of the broken molecules. Intermediate levels of DNA strand breakage seen at low concentrations of oxygen are dependent on the concentration of cellular sulfhydryl compounds, suggesting that in strand breakage oxygen and hydrogen donors compete for reactions with radiation-induced transients in the DNA. Intercomparisons of data on radiation-induced lethality of cells and single-strand breaks in episomal DNA allow the distinction between two classes of radiation-induced radicals, R 1 and R 2 , with different chemical properties; R 1 reacts readily with oxygen and N-oxyls under formation of potentially lethal products. The reactivity of oxygen in this reaction is 30--40 times higher than that of TMPN. R 2 reacts 16 times more readily than R 1 with oxygen under formation of single-strand breaks in the DNA. R 2 does not react with N-oxyls

  3. Molecular Adsorber Coating

    Science.gov (United States)

    Straka, Sharon; Peters, Wanda; Hasegawa, Mark; Hedgeland, Randy; Petro, John; Novo-Gradac, Kevin; Wong, Alfred; Triolo, Jack; Miller, Cory

    2011-01-01

    A document discusses a zeolite-based sprayable molecular adsorber coating that has been developed to alleviate the size and weight issues of current ceramic puck-based technology, while providing a configuration that more projects can use to protect against degradation from outgassed materials within a spacecraft, particularly contamination-sensitive instruments. This coating system demonstrates five times the adsorption capacity of previously developed adsorber coating slurries. The molecular adsorber formulation was developed and refined, and a procedure for spray application was developed. Samples were spray-coated and tested for capacity, thermal optical/radiative properties, coating adhesion, and thermal cycling. Work performed during this study indicates that the molecular adsorber formulation can be applied to aluminum, stainless steel, or other metal substrates that can accept silicate-based coatings. The coating can also function as a thermal- control coating. This adsorber will dramatically reduce the mass and volume restrictions, and is less expensive than the currently used molecular adsorber puck design.

  4. Fine Grain Aluminum Superplasticity

    Science.gov (United States)

    1980-02-01

    Continua on ravaraa sida H nacaaaary and identify by block numbar) Superplastic aluminum, Superplasticity, Superplastic forming. High strength aluminum...size. The presence of precipitate particles also acts to impede grain boundary migration during recrystallization, further aiding in maintaining a

  5. Metallic Coatings for Graphite/Epoxy Composites

    Science.gov (United States)

    1980-08-01

    Perforated Foil-Coated Graphite/ Epoxy Panel .............. ........................... 4-6 4-4 Two-In. -Diameter 5052 Aluminum Alloy Repair Patch...The Phase I L i4-1 I1 evaluation indicated a need for a more corrosion-resistant aluminum alloy . The coating system selected was 0.0019-in. -thick 5052 ...application techniques on moisture resistance. The selected foil was 0.0025 in.-thick, 5052 aluminum alloy perforated with 0.010-in.-dlameter holes at a

  6. Coatings to prevent frost

    DEFF Research Database (Denmark)

    Lusada, Ricardo; Holberg, Stefan; Bennedsen, Jeanette Marianne Dalgaard

    2016-01-01

    at temperatures just below 0°C, for example at −4°C, is low. Freezing of a single drop on aluminum leads, however, to instant freezing of the complete surface. On hydrophobic coatings, such a freezing drop is isolated; the frozen area grows slowly. At −4°C surface temperature in a +12°C/90% relative humidity...... direction. Although the airflow compromised the anti-ice properties to some extent, the application of the hydrophobic coating in a heat recovery ventilation experiment extended the time interval between defrosting cycles by a factor of 2.3....

  7. ALUMINUM BOX BUNDLING PRESS

    Directory of Open Access Journals (Sweden)

    Iosif DUMITRESCU

    2015-05-01

    Full Text Available In municipal solid waste, aluminum is the main nonferrous metal, approximately 80- 85% of the total nonferrous metals. The income per ton gained from aluminum recuperation is 20 times higher than from glass, steel boxes or paper recuperation. The object of this paper is the design of a 300 kN press for aluminum box bundling.

  8. CORROSION RESISTANCE OF ALUMINUM CANS IN CONTACT WITH BEER

    Directory of Open Access Journals (Sweden)

    Luiza Esteves

    2015-07-01

    Full Text Available Aluminum cans with an organic coating are used in Brazil as packaging for carbonated beverages (soft drinks, beer, which act as electrolyte solutions. These electrolytes, in contact with the inner metal can, initiate a corrosion process of aluminum. The presence of metallic ions can change the flavor of the beverage, compromising the product quality. This work aims to evaluate the corrosion resistance of aluminum in beer environment using the technique of Electrochemical Impedance Spectroscopy (EIS. The Scanning Electron Microscopy (SEM and the Energy Dispersive Spectroscopy (EDS were used to evaluate the metal surface. Two batches with different coating thickness were analyzed for the same date of manufacture. The electrolyte resistance and the aluminum charge transfer resistance in beer varied depending on the batch analyzed.

  9. Lotus Dust Mitigation Coating and Molecular Adsorber Coating

    Science.gov (United States)

    O'Connor, Kenneth M.; Abraham, Nithin S.

    2015-01-01

    NASA Goddard Space Flight Center has developed two unique coating formulations that will keep surfaces clean and sanitary and contain contaminants.The Lotus Dust Mitigation Coating, modeled after the self-cleaning, water-repellant lotus leaf, disallows buildup of dust, dirt, water, and more on surfaces. This coating, has been successfully tested on painted, aluminum, glass, silica, and some composite surfaces, could aid in keeping medical assets clean.The Molecular Adsorber Coating is a zeolite-based, sprayable molecular adsorber coating, designed to prevent outgassing in materials in vacuums. The coating works well to adsorb volatiles and contaminates in manufacturing and processing, such as in pharmaceutical production. The addition of a biocide would also aid in controlling bacteria levels.

  10. Aluminum reference electrode

    Science.gov (United States)

    Sadoway, Donald R.

    1988-01-01

    A stable reference electrode for use in monitoring and controlling the process of electrolytic reduction of a metal. In the case of Hall cell reduction of aluminum, the reference electrode comprises a pool of molten aluminum and a solution of molten cryolite, Na.sub.3 AlF.sub.6, wherein the electrical connection to the molten aluminum does not contact the highly corrosive molten salt solution. This is accomplished by altering the density of either the aluminum (decreasing the density) or the electrolyte (increasing the density) so that the aluminum floats on top of the molten salt solution.

  11. Fair Exchange in Strand Spaces

    Directory of Open Access Journals (Sweden)

    Joshua D. Guttman

    2009-10-01

    Full Text Available Many cryptographic protocols are intended to coordinate state changes among principals. Exchange protocols coordinate delivery of new values to the participants, e.g. additions to the set of values they possess. An exchange protocol is fair if it ensures that delivery of new values is balanced: If one participant obtains a new possession via the protocol, then all other participants will, too. Fair exchange requires progress assumptions, unlike some other protocol properties. The strand space model is a framework for design and verification of cryptographic protocols. A strand is a local behavior of a single principal in a single session of a protocol. A bundle is a partially ordered global execution built from protocol strands and adversary activities. The strand space model needs two additions for fair exchange protocols. First, we regard the state as a multiset of facts, and we allow strands to cause changes in this state via multiset rewriting. Second, progress assumptions stipulate that some channels are resilient-and guaranteed to deliver messages-and some principals are assumed not to stop at certain critical steps. This method leads to proofs of correctness that cleanly separate protocol properties, such as authentication and confidentiality, from invariants governing state evolution. G. Wang's recent fair exchange protocol illustrates the approach.

  12. Manufacturing Methods for Process Effects on Aluminum Casting Allowables

    Science.gov (United States)

    1985-03-01

    at room temperature using a steel ladle coated with refractory Insulkotz R-20. (4) Clean Up After the casting was shaken out of the mold, the gates...ALUMINUM CASTING ALLOWABLES K.J. OSWALT Y. LII NORTHROP CORPORATION AIRCRAFT DIVISION ONE NORTHROP AVENUE HAWTHORNE, CALIFORNIA 90250 MARCH 1985 FINAL...GR. Aluminum Castings , A357, A201, Mechanical Properties 1~~ j’Airframe Structures, Specifications, Manufacturing Methods 1.A TRACT (Continue on rev

  13. Structure and Corrosion Behavior of Arc-Sprayed Zn-Al Coatings on Ductile Iron Substrate

    Science.gov (United States)

    Bonabi, Salar Fatoureh; Ashrafizadeh, Fakhreddin; Sanati, Alireza; Nahvi, Saied Mehran

    2018-02-01

    In this research, four coatings including pure zinc, pure aluminum, a double-layered coating of zinc and aluminum, and a coating produced by simultaneous deposition of zinc and aluminum were deposited on a cast iron substrate using electric arc-spraying technique. The coatings were characterized by XRD, SEM and EDS map and spot analyses. Adhesion strength of the coatings was evaluated by three-point bending tests, where double-layered coating indicated the lowest bending angle among the specimens, with detection of cracks at the coating-substrate interface. Coatings produced by simultaneous deposition of zinc and aluminum possessed a relatively uniform distribution of both metals. In order to evaluate the corrosion behavior of the coatings, cyclic polarization and salt spray tests were conducted. Accordingly, pure aluminum coating showed susceptibility to pitting corrosion and other coatings underwent uniform corrosion. For double-layered coating, SEM micrographs revealed zinc corrosion products as flaky particles in the pores formed by pitting on the surface, an indication of penetration of corrosion products from the lower layer (zinc) to the top layer (aluminum). All coatings experienced higher negative corrosion potentials than the iron substrate, indicative of their sacrificial behavior.

  14. Battery-Powered Process for Coating Telescope Mirrors in Space, Phase I

    Data.gov (United States)

    National Aeronautics and Space Administration — ZeCoat Corporation will develop a battery-powered, aluminum deposition process for making broadband reflective coatings in space (wavelength range: 30-nm to...

  15. Low-Cost Repairable Oxidation Resistant Coatings for Carbon-Carbon Composites via CCVD

    National Research Council Canada - National Science Library

    Hendrick, Michelle

    2000-01-01

    ...) thin film process to yield oxidation resistant coatings on carbon-carbon (C-C) composites. Work was on simple coatings at this preliminary stage of investigation, including silicon dioxide, platinum and aluminum oxide...

  16. The Corrosion Protection of Metals by Ion Vapor Deposited Aluminum

    Science.gov (United States)

    Danford, M. D.

    1993-01-01

    A study of the corrosion protection of substrate metals by ion vapor deposited aluminum (IVD Al) coats has been carried out. Corrosion protection by both anodized and unanodized IVD Al coats has been investigated. Base metals included in the study were 2219-T87 Al, 7075-T6 Al, Titanium-6 Al-4 Vanadium (Ti-6Al-4V), 4130 steel, D6AC steel, and 4340 steel. Results reveal that the anodized IVD Al coats provide excellent corrosion protection, but good protection is also achieved by IVD Al coats that have not been anodized.

  17. Characterization of phosphate films on aluminum surfaces

    Energy Technology Data Exchange (ETDEWEB)

    Cheng, B.; Ramamurthy, S.; McIntyre, N.S. [Univ. of Western Ontario, London, Ontario (Canada)

    1997-08-01

    A thin layer of phosphate conversion coating was formed on pure aluminum in a commercial zinc-manganese phosphating bath. A number of surface analytical techniques were used to characterize the phosphate thin films formed after immersion times ranging from 30 s to 10 min. The coating contained mainly a crystalline structure with dispersed micrometer-scale cavities. The major constituents of the phosphate film were zinc, phosphorus, and oxygen; a small amount of manganese was also detected. Based on these results, a three-stage mechanism was proposed for the formation and the growth of phosphate conversion coatings on aluminum. Electrochemical impedance spectroscopy was used to evaluate the corrosion performance of phosphated and uncoated aluminum samples in 0.50 M Na{sub 2}SO{sub 4} and 0.10 M H{sub 2}SO{sub 4} solutions. Both types of samples exhibited a passive state in the neutral solution and general corrosion behavior in the acid solution.

  18. Heat-resistant hydrophobic-oleophobic coatings

    OpenAIRE

    Uyanik, Mehmet; Arpac, Ertugrul; Schmidt, Helmut K.; Akarsu, Murat; Sayilkan, Funda; Sayilkan, Hikmet

    2006-01-01

    Thermally and chemically durable hydrophobic oleophobic coatings, containing different ceramic particles such as SiO2, SiC, Al 2O3, which can be alternative instead of Teflon, have been developed and applied on the aluminum substrates by spin-coating method. Polyimides, which are high-thermal resistant heteroaromatic polymers, were synthesized, and fluor oligomers were added to these polymers to obtain hydrophobic-oleophobic properties. After coating, Al surface was subjected to Taber-abrasio...

  19. Laser shock wave consolidation of nanodiamond powders on aluminum 319

    Energy Technology Data Exchange (ETDEWEB)

    Molian, Pal [Laboratory for Lasers, MEMS, and Nanotechnology, Department of Mechanical Engineering, Iowa State University, Ames, IA 50011-2161 (United States)], E-mail: molian@iastate.edu; Molian, Raathai; Nair, Rajeev [Laboratory for Lasers, MEMS, and Nanotechnology, Department of Mechanical Engineering, Iowa State University, Ames, IA 50011-2161 (United States)

    2009-01-01

    A novel coating approach, based on laser shock wave generation, was employed to induce compressive pressures up to 5 GPa and compact nanodiamond (ND) powders (4-8 nm) on aluminum 319 substrate. Raman scattering indicated that the coating consisted of amorphous carbon and nanocrystalline graphite with peaks at 1360 cm{sup -1} and 1600 cm{sup -1} respectively. Scanning electron microscopy revealed a wavy, non-uniform coating with an average thickness of 40 {mu}m and absence of thermal effect on the surrounding material. The phase transition from nanodiamond to other phases of carbon is responsible for the increased coating thickness. Vicker's microhardness test showed hardness in excess of 1000 kg{sub f}/mm{sup 2} (10 GPa) while nanoindentation test indicated much lower hardness in the range of 20 MPa to 2 GPa. Optical surface profilometry traces displayed slightly uneven surfaces compared to the bare aluminum with an average surface roughness (R{sub a}) in the range of 1.5-4 {mu}m depending on the shock wave pressure and type of confining medium. Ball-on-disc tribometer tests showed that the coefficient of friction and wear rate were substantially lower than the smoother, bare aluminum sample. Laser shock wave process has thus aided in the generation of a strong, wear resistant, durable carbon composite coating on aluminum 319 substrate.

  20. Robust Epitaxial Al Coating of Reclined InAs Nanowires.

    Science.gov (United States)

    Kang, Jung-Hyun; Grivnin, Anna; Bor, Ella; Reiner, Jonathan; Avraham, Nurit; Ronen, Yuval; Cohen, Yonatan; Kacman, Perla; Shtrikman, Hadas; Beidenkopf, Haim

    2017-12-13

    It was recently shown that in situ epitaxial aluminum coating of indium arsenide nanowires is possible and yields superior properties relative to ex-situ evaporation of aluminum ( Nat. Mater. 2015 , 14 , 400 - 406 ). We demonstrate a robust and adaptive epitaxial growth protocol satisfying the need for producing an intimate contact between the aluminum superconductor and the indium arsenide nanowire. We show that the (001) indium arsenide substrate allows successful aluminum side-coating of reclined indium arsenide nanowires that emerge from (111)B microfacets. A robust, induced hard superconducting gap in the obtained indium arsenide/aluminum core/partial shell nanowires is clearly demonstrated. We compare epitaxial side-coating of round and hexagonal cross-section nanowires and find the surface roughness of the round nanowires to induce a more uniform aluminum profile. Consequently, the extended aluminum grains result in increased strain at the interface with the indium arsenide nanowire, which is found to induce dislocations penetrating into round nanowires only. A unique feature of proposed growth protocol is that it supports in situ epitaxial deposition of aluminum on all three arms of indium arsenide nanowire intersections in a single growth step. Such aluminum coated intersections play a key role in engineering topologically superconducting networks required for Majorana based quantum computation schemes.

  1. Outdoor Exposure Results for Pretreated and Topcoated Aluminum Armor Alloys 2519, 5083, 7039

    National Research Council Canada - National Science Library

    Kelly, John

    2004-01-01

    ...) are risks to both human health and the environment. One of the mainstays in corrosion prevention of aluminum alloys has been the use of chromate conversion coatings to promote adhesion and inhibit corrosion...

  2. Method of coating an iron-based article

    Science.gov (United States)

    Magdefrau, Neal; Beals, James T.; Sun, Ellen Y.; Yamanis, Jean

    2016-11-29

    A method of coating an iron-based article includes a first heating step of heating a substrate that includes an iron-based material in the presence of an aluminum source material and halide diffusion activator. The heating is conducted in a substantially non-oxidizing environment, to cause the formation of an aluminum-rich layer in the iron-based material. In a second heating step, the substrate that has the aluminum-rich layer is heated in an oxidizing environment to oxidize the aluminum in the aluminum-rich layer.

  3. Aluminum powder metallurgy processing

    Energy Technology Data Exchange (ETDEWEB)

    Flumerfelt, J.F.

    1999-02-12

    The objective of this dissertation is to explore the hypothesis that there is a strong linkage between gas atomization processing conditions, as-atomized aluminum powder characteristics, and the consolidation methodology required to make components from aluminum powder. The hypothesis was tested with pure aluminum powders produced by commercial air atomization, commercial inert gas atomization, and gas atomization reaction synthesis (GARS). A comparison of the GARS aluminum powders with the commercial aluminum powders showed the former to exhibit superior powder characteristics. The powders were compared in terms of size and shape, bulk chemistry, surface oxide chemistry and structure, and oxide film thickness. Minimum explosive concentration measurements assessed the dependence of explosibility hazard on surface area, oxide film thickness, and gas atomization processing conditions. The GARS aluminum powders were exposed to different relative humidity levels, demonstrating the effect of atmospheric conditions on post-atomization processing conditions. The GARS aluminum powders were exposed to different relative humidity levels, demonstrating the effect of atmospheric conditions on post-atomization oxidation of aluminum powder. An Al-Ti-Y GARS alloy exposed in ambient air at different temperatures revealed the effect of reactive alloy elements on post-atomization powder oxidation. The pure aluminum powders were consolidated by two different routes, a conventional consolidation process for fabricating aerospace components with aluminum powder and a proposed alternative. The consolidation procedures were compared by evaluating the consolidated microstructures and the corresponding mechanical properties. A low temperature solid state sintering experiment demonstrated that tap densified GARS aluminum powders can form sintering necks between contacting powder particles, unlike the total resistance to sintering of commercial air atomization aluminum powder.

  4. Elimination of aluminum adjuvants.

    Science.gov (United States)

    Hem, Stanley L

    2002-05-31

    In vitro dissolution experiments although perhaps not at typical body concentrations and temperatures demonstrated that the alpha-hydroxycarboxylic acids present in interstitial fluid (citric acid, lactic acid, and malic acid) are capable of dissolving aluminum-containing adjuvants. Amorphous aluminum phosphate adjuvant dissolved more rapidly than crystalline aluminum hydroxide adjuvant. Intramuscular administration in New Zealand White rabbits of aluminum phosphate and aluminum hydroxide adjuvants, which were labelled with 26Al, revealed that 26Al was present in the first blood sample (1 h) for both adjuvants. The area under the blood level curve for 28 days indicated that three times more aluminum was absorbed from aluminum phosphate adjuvant than aluminum hydroxide adjuvant. In vivo studies using 26Al-labelled adjuvants are relatively safe because accelerator mass spectrometry (AMS) can quantify quantities of 26Al as small as 10(-17) g. A similar study in humans would require a whole-body exposure of 0.7 microSv per year compared to the natural background exposure of 3000 microSv per year. The in vitro dissolution and in vivo absorption studies indicate that aluminum-containing adjuvants which are administered intramuscularly are dissolved by alpha-hydroxycarboxylic acids in interstitial fluid, absorbed into the blood, distributed to tissues, and eliminated in the urine.

  5. Is the Aluminum Hypothesis Dead?

    Science.gov (United States)

    2014-01-01

    The Aluminum Hypothesis, the idea that aluminum exposure is involved in the etiology of Alzheimer disease, dates back to a 1965 demonstration that aluminum causes neurofibrillary tangles in the brains of rabbits. Initially the focus of intensive research, the Aluminum Hypothesis has gradually been abandoned by most researchers. Yet, despite this current indifference, the Aluminum Hypothesis continues to attract the attention of a small group of scientists and aluminum continues to be viewed with concern by some of the public. This review article discusses reasons that mainstream science has largely abandoned the Aluminum Hypothesis and explores a possible reason for some in the general public continuing to view aluminum with mistrust. PMID:24806729

  6. Synthesis and Reactive Properties of Iron Oxide-Coated Nanoaluminum

    Science.gov (United States)

    Kaplowitz, Daniel A.; Jian, Guoqiang; Gaskell, Karen; Jacob, Rohit; Zachariah, Michael R.

    2014-04-01

    A homogeneous coating of Fe3O4 on in situ-generated nanoaluminum was accomplished by thermal decomposition of Fe(CO)5 in an aluminum aerosol stream and subsequent oxidation of iron by air bleed. X-ray photoelectron spectroscopy (XPS) investigation revealed that oxygen penetrated through this coating, and Fe3O4 facilitated the formation of an expanded aluminum oxide layer compared to an uncoated aluminum case. Closed cell combustion tests displayed a minor decrease in pressure response for the coated product, which was attributed to the increased aluminum oxide layer. The critical ignition temperature was reduced for the coated product in T-jump fine-wire combustion tests.

  7. Coated woven materials and method of preparation

    Science.gov (United States)

    McCreary, William J.; Carroll, David W.

    1981-01-01

    Coating of woven materials so that not only the outer surfaces are coated has been a problem. Now, a solution to that problem is the following: Woven materials are coated with materials, for example with metals or with pyrolytic carbon, which materials are deposited in Chemical Vapor Deposition (CVD) reactions using a fluidized bed so that the porosity of the woven material is retained and so that the tiny filaments which make up the strands which are woven (including inner as well as outer filaments) are substantially uniformly coated.

  8. Corrosion protection of aluminum alloys in contact with other metals

    Science.gov (United States)

    Kuster, C. A.

    1969-01-01

    Study establishes the quality of chemical and galvanized protection afforded by anodized and aldozided coatings applied to test panels of various aluminum alloys. The test panels, placed in firm contact with panels of titanium alloys, were subjected to salt spray tests and visually examined for corrosion effect.

  9. Electroless nickel plating on stainless steels and aluminum

    Science.gov (United States)

    1966-01-01

    Procedures for applying an adherent electroless nickel plating on 303 SE, 304, and 17-7 PH stainless steels, and 7075 aluminum alloy was developed. When heat treated, the electroless nickel plating provides a hard surface coating on a high strength, corrosion resistant substrate.

  10. Zeolite Coating System for Corrosion Control to Eliminate Hexavalent Chromium from DoD Applications

    Science.gov (United States)

    2009-08-01

    images of ZSM-5 coatings on aluminum alloys (a)AA-2024-T3, (b)AA- 5052 -H32, (c)AA-6061-T4, and (d)AA-7075-T6. SERDP PP1342: Zeolite Coating System...application of Generation - 3 zeolite coatings was successfully expanded to other DoD aluminum alloys (AA- 5052 -H32, AA-6061-T6, and 7075-T6) and to several...7.5 um thick) on other aluminum alloys (AA- 5052 -H32, AA- 6061-T6, AA-7075-T6) and zeolite coatings (4-5 um thick) on 3 different steels (S1008, S4130

  11. Corrosion fatigue of 2219-T87 aluminum alloy

    Science.gov (United States)

    Mcmillan, V. C.

    1986-01-01

    Corrosion fatigue studies were conducted on bare, chemical conversion coated, and anodized 2219-T87 aluminum alloy. These tests were performed using a rotating beam machine running at a velocity of 2500 rpm. The corrosive environments tested were distilled water, 100 ppm NaCl, and 3.5 percent NaCl. Results were compared to the endurance limit in air. An evaluation of the effect of protective coatings on corrosion fatigue was made by comparing the fatigue properties of specimens with coatings to those without.

  12. Status of NEG Coating at ESRF

    CERN Document Server

    Hahn, Michael

    2005-01-01

    The ESRF non-evaporable getter (NEG) coating facility is in operation since two years now. A large part of the insertion device straight sections of the electron storage ring has been equipped with in-house coated 5m long aluminum vacuum chambers with an inner vertical aperture of 8 mm. Operational experience with different coating parameters leading to different film thicknesses will be given and compared to bremsstrahlung data. The paper deals also with improvements of the coating production and chamber preparation, and describes some aspects of NEG coating data acquisition, visualization, and remote control. The R&D program leading to a more powerful DC solenoidal coating tool to further improve the NEG coating production throughput and quality aspects is also discussed.

  13. Transparent Aluminum Oxide Films by Edge Anodization

    Science.gov (United States)

    Stott, Jonathan; Greenwood, Thomas; Winn, David

    In this paper we present our recent work on manufacturing thin (3 - 5 μm) films of porous aluminum(III) oxide [PAO] using a novel edge-anodization technique. With this modified anodization process, we are able to create transparent PAO films on top of insulating substrates such as glass or plastic. By controlling the processing parameters, the index of refraction of PAO films can be engineered to match the substrate, which gives us a durable reflection-free and scratch-resistant coating over conventional optics or LCD displays. Eventually we hope to create ordered porous aluminum oxide cladding around an optical fiber core, which could have a number of interesting optical properties if the pore spacing can be matched to the wavelength of light in the fiber. This work was funded by Fairfield University startup funding.

  14. Role of teh Rad52 Amino-terminal DNA Binding Activity in DNA Strand Capture in Homologous Recombination

    DEFF Research Database (Denmark)

    Shi, Idina; Hallwyl, Swee Chuang Lim; Seong, Changhyun

    2009-01-01

    Saccharomyces cerevisiae Rad52 protein promotes homologous recombination by nucleating the Rad51 recombinase onto replication protein A-coated single-stranded DNA strands and also by directly annealing such strands. We show that the purified rad52-R70A mutant protein, with a compromised amino......-terminal DNA binding domain, is capable of Rad51 delivery to DNA but is deficient in DNA annealing. Results from chromatin immunoprecipitation experiments find that rad52-R70A associates with DNA double-strand breaks and promotes recruitment of Rad51 as efficiently as wild-type Rad52. Analysis of gene...... conversion intermediates reveals that rad52-R70A cells can mediate DNA strand invasion but are unable to complete the recombination event. These results provide evidence that DNA binding by the evolutionarily conserved amino terminus of Rad52 is needed for the capture of the second DNA end during homologous...

  15. Thin Film Heater for Removable Volatile Protecting Coatings

    Directory of Open Access Journals (Sweden)

    Abid Karim

    2013-01-01

    Full Text Available Freshly coated aluminum mirrors have excellent reflectivity at far ultraviolet wavelengths. However, reflectivity rapidly degrades when the mirror surfaces are exposed to atmosphere. In order to avoid this problem, freshly coated aluminum surface can be protected by over-coating of a removable volatile protecting coating. This protecting coating can be re-evaporated by controlled heating or by some other methods when required. This type of removable coating has immediate application in UV space astronomy. The purpose of this paper is to demonstrate the feasibility of re-evaporation of removable volatile Zn protecting coating using a NiCr thin film heater without affecting the reflection properties of Al mirror surfaces.

  16. Painting rusted steel: The role of aluminum phosphosilicate

    International Nuclear Information System (INIS)

    Roselli, S.N.; Amo, B. del; Carbonari, R.O.; Di Sarli, A.R.; Romagnoli, R.

    2013-01-01

    Highlights: •Aluminum phosphosilicate is an acid pigment which could act as mild phosphating agent. •Aluminum phosphosilicate can phosphatize iron oxides on rusted surfaces. •Aluminum phosphosilicate is compatible with acid binders. •Aluminum phosphosilicate could replace chromate in complete painting schemes. •Aluminum phosphosilicate primers improve paints adhesion on rusted surfaces. -- Abstract: Surface preparation is a key factor for the adequate performance of a paint system. The aim of this investigation is to employ a wash-primer to accomplish the chemical conversion of rusted surface when current cleaning operations are difficult to carry out. The active component of the wash-primer was aluminum phosphosilicate whose electrochemical behavior and the composition of the generated protective layer, both, were studied by electrochemical techniques and scanning electron microscopy (SEM), respectively. Primed rusted steel panels were coated with an alkyd system to perform accelerated tests in the salt spray chamber and electrochemical impedance measurements (EIS). These tests were conducted in parallel with a chromate wash primer and the same alkyd system. Results showed that the wash-primer containing aluminum phosphosilicate could be used satisfactorily to paint rusted steel exhibiting a similar performance to the chromate primer

  17. Corrosion Inhibitors for Aluminum.

    Science.gov (United States)

    Muller, Bodo

    1995-01-01

    Describes a simple and reliable test method used to investigate the corrosion-inhibiting effects of various chelating agents on aluminum pigments in aqueous alkaline media. The experiments that are presented require no complicated or expensive electronic equipment. (DDR)

  18. Corrosion Protection of Aluminum

    Science.gov (United States)

    Dalrymple, R. S.; Nelson, W. B.

    1963-07-01

    Treatment of aluminum-base metal surfaces in an autoclave with an aqueous chromic acid solution of 0.5 to 3% by weight and of pH below 2 for 20 to 50 hrs at 160 to 180 deg C produces an extremely corrosion-resistant aluminum oxidechromium film on the surface. A chromic acid concentration of 1 to 2% and a pH of about 1 are preferred.

  19. Effect of Surface Coatings on Cylinders Exposed to Underwater Shock

    Directory of Open Access Journals (Sweden)

    Y.W. Kwon

    1994-01-01

    Full Text Available The response of a coated cylinder (metallic cylinder coated with a rubber material subjected to an underwater explosion is analyzed numerically. The dynamic response of the coated cylinder appears to be adversely affected when impacted by an underwater shock wave under certain conditions of geometry and material properties of the coating. When adversely affected, significant deviations in values of axial stress, hoop stress, and strain are observed. The coated cylinder exhibits a larger deformation and higher internal energy in the metallic material. Rubber coatings appeared to inhibit energy dissipation from the metallic material to the surrounding water medium. A parametric study of various coatings was performed on both aluminum and steel cylinders. The adverse effect of the coating decreased when the stiffness of the rubber layer increased, indicating the existence of a threshold value. The results of this study indicate that the stiffness of the coating is a critical factor to the shock hardening of the coated cylinder.

  20. Atomic layer deposition for coating of high aspect ratio TiO.sub.2./sub. nanotube layers

    Czech Academy of Sciences Publication Activity Database

    Zazpe, R.; Knaut, M.; Sopha, H.; Hromádko, L.; Albert, M.; Přikryl, J.; Gärtnerová, Viera; Bartha, J.W.; Macák, J. M.

    2016-01-01

    Roč. 32, č. 41 (2016), s. 10551-10558 ISSN 0743-7463 Institutional support: RVO:68378271 Keywords : aluminum * aluminum coatings * aspect ratio * coatings * nanotubes Subject RIV: BM - Solid Matter Physics ; Magnetism Impact factor: 3.833, year: 2016

  1. A new cable-in-conduit conductor magnet with insulated strands

    Energy Technology Data Exchange (ETDEWEB)

    Yamaguchi, Satarou; Yamamoto, Junya; Motojima, Osamu

    1995-09-01

    Many studies have used cable-in-conduit conductor (CICC) coils in trying to develop an AC superconducting magnet because of its enormous potential if AC losses were low and insulation voltage was high. The strands in the most recent CICC magnets are coated with chromium or another metal with high electrical resistance to order to induce current re-distribution among the strands and to avoid a quench caused by a current imbalance. Current re-distribution is highly complex and very difficult to analyze because the conditions of the strand surfaces and the contact areas vary greatly with the operation of the conductor. If, however, the cable currents were well-balanced, insulating the strands would be the best way to reduce AC losses. We propose a new CICC magnet structure featuring a current lead that balances the strand currents via its resistance. Having calculated current balances, we find that strand currents are well within the present parameters for nuclear fusion experiments and superconducting magnet energy storages. (author).

  2. A new cable-in-conduit conductor magnet with insulated strands

    International Nuclear Information System (INIS)

    Yamaguchi, Satarou; Yamamoto, Junya; Motojima, Osamu.

    1995-09-01

    Many studies have used cable-in-conduit conductor (CICC) coils in trying to develop an AC superconducting magnet because of its enormous potential if AC losses were low and insulation voltage was high. The strands in the most recent CICC magnets are coated with chromium or another metal with high electrical resistance to order to induce current re-distribution among the strands and to avoid a quench caused by a current imbalance. Current re-distribution is highly complex and very difficult to analyze because the conditions of the strand surfaces and the contact areas vary greatly with the operation of the conductor. If, however, the cable currents were well-balanced, insulating the strands would be the best way to reduce AC losses. We propose a new CICC magnet structure featuring a current lead that balances the strand currents via its resistance. Having calculated current balances, we find that strand currents are well within the present parameters for nuclear fusion experiments and superconducting magnet energy storages. (author)

  3. Protection of spent aluminum-clad research reactor fuels during extended wet storage

    International Nuclear Information System (INIS)

    Fernandes, Stela M.C.; Correa, Olandir V.; Souza, Jose A.; Ramanathan, Lalgudi V.; Antunes, Renato A.

    2013-01-01

    Aluminum-clad spent nuclear fuel from research reactors (RR) is stored in light water filled pools or basins worldwide. Many incidences of pitting corrosion of the fuel cladding has been reported and attributed to synergism in the effect of certain water parameters. Protection of spent Al-clad RR fuel with a conversion coating was proposed in 2008. Preliminary results revealed increased pitting corrosion resistance of cerium oxide coated aluminum alloys AA 1050 and AA 6061, used as RR fuel plate cladding. Further development of conversion coatings for Al alloys was carried out and this paper presents: (a) the preparation and characterization of hydrotalcite (HTC) coatings; (b) the results of laboratory tests in which the corrosion behavior of coated Al alloys in NaCl solutions was determined; (c) the results of field tests in which un-coated, boehmite coated, HTC coated and cerium modified boehmite / HTC coated AA 1050 and AA 6061 coupons were exposed to the IEA-R1 reactor spent fuel basin for extended periods. In these field tests the coupons coated with HTC from a high temperature (HT) bath and subsequently modified with Ce were the most resistant to pitting corrosion. In laboratory tests also, HT- hydrotalcite + Ce coated specimens were the most corrosion resistant in 0.01 M NaCl. The role of cerium in increasing the corrosion resistance imparted by the different conversion coatings of spent Al-clad RR fuel elements is presented. (author)

  4. Selective solar absorber coating research at the CSIR (South Africa)

    CSIR Research Space (South Africa)

    Roro, Kittessa T

    2011-05-01

    Full Text Available to deposit these C/NiO coatings on aluminum substrates. Preliminary optical results have shown absorptance of up to 90 %. The preparation and characterization as well as the process towards developing a large-area solar selective coating for low cost domestic...

  5. Functional Circuitry on Commercial Fabric via Textile-Compatible Nanoscale Film Coating Process for Fibertronics.

    Science.gov (United States)

    Bae, Hagyoul; Jang, Byung Chul; Park, Hongkeun; Jung, Soo-Ho; Lee, Hye Moon; Park, Jun-Young; Jeon, Seung-Bae; Son, Gyeongho; Tcho, Il-Woong; Yu, Kyoungsik; Im, Sung Gap; Choi, Sung-Yool; Choi, Yang-Kyu

    2017-10-11

    Fabric-based electronic textiles (e-textiles) are the fundamental components of wearable electronic systems, which can provide convenient hand-free access to computer and electronics applications. However, e-textile technologies presently face significant technical challenges. These challenges include difficulties of fabrication due to the delicate nature of the materials, and limited operating time, a consequence of the conventional normally on computing architecture, with volatile power-hungry electronic components, and modest battery storage. Here, we report a novel poly(ethylene glycol dimethacrylate) (pEGDMA)-textile memristive nonvolatile logic-in-memory circuit, enabling normally off computing, that can overcome those challenges. To form the metal electrode and resistive switching layer, strands of cotton yarn were coated with aluminum (Al) using a solution dip coating method, and the pEGDMA was conformally applied using an initiated chemical vapor deposition process. The intersection of two Al/pEGDMA coated yarns becomes a unit memristor in the lattice structure. The pEGDMA-Textile Memristor (ETM), a form of crossbar array, was interwoven using a grid of Al/pEGDMA coated yarns and untreated yarns. The former were employed in the active memristor and the latter suppressed cell-to-cell disturbance. We experimentally demonstrated for the first time that the basic Boolean functions, including a half adder as well as NOT, NOR, OR, AND, and NAND logic gates, are successfully implemented with the ETM crossbar array on a fabric substrate. This research may represent a breakthrough development for practical wearable and smart fibertronics.

  6. Super magnetic nanoparticles NiFe2O4, coated with aluminum-nickel oxide sol-gel lattices to safe, sensitive and selective purification of his-tagged proteins.

    Science.gov (United States)

    Mirahmadi-Zare, Seyede Zohreh; Allafchian, Alireza; Aboutalebi, Fatemeh; Shojaei, Pendar; Khazaie, Yahya; Dormiani, Kianoush; Lachinani, Liana; Nasr-Esfahani, Mohammad-Hossein

    2016-05-01

    Super magnetic nanoparticle NiFe2O4 with high magnetization, physical and chemical stability was introduced as a core particle which exhibits high thermal stability (>97%) during the harsh coating process. Instead of multi-stage process for coating, the magnetic nanoparticles was mineralized via one step coating by a cheap, safe, stable and recyclable alumina sol-gel lattice (from bohemite source) saturated by nickel ions. The TEM, SEM, VSM and XRD imaging and BET analysis confirmed the structural potential of NiFe2O4@NiAl2O4 core-shell magnetic nanoparticles for selective and sensitive purification of His-tagged protein, in one step. The functionality and validity of the nickel magnetic nanoparticles were attested by purification of three different bioactive His-tagged recombinant fusion proteins including hIGF-1, GM-CSF and bFGF. The bonding capacity of the nickel magnetics nanoparticles was studied by Bradford assay and was equal to 250 ± 84 μg Protein/mg MNP base on protein size. Since the metal ion leakage is the most toxicity source for purification by nickel magnetic nanoparticles, therefor the nickel leakage in purified final protein was determined by atomic absorption spectroscopy and biological activity of final purified protein was confirmed in comparison with reference. Also, in vitro cytotoxicity of nickel magnetic nanoparticles and trace metal ions were investigated by MTS assay analysis. The results confirmed that the synthesized nickel magnetic nanoparticles did not show metal ion toxicity and not affected on protein folding. Copyright © 2016 Elsevier Inc. All rights reserved.

  7. THE THREE-STRANDED CORD

    Directory of Open Access Journals (Sweden)

    Walter Redmond

    2013-11-01

    Full Text Available The Schoolmen did much of their most interesting and original philosophizing in theology. An example is the dilemma in Renaissance Scholasticism on free will: how can we act freely if God causes and knows our actions? Basic issues are involved here: the antinomy between freedom and determination, modal semantics, tense logic, the logical status of counterfacts. Mexican Jesuits Matías Blanco (d. 1734 and Antonio Peralta (d. 1736 wrote books on the subject. We describe here the “disjunctive” solution that Blanco advanced in his Funiculus triplex (The Three-Stranded Cord, published posthumously in Mexico in 1746. When someone is faced with choosing between B and C, conjectures Blanco, God does not actualize either, but rather their disjunction B-or-C. Blanco calls for a truce in the “war” among the contending schools so that they may consider his solution–for he thinks it may indeed be acceptable to all.

  8. Aluminum industry options paper

    International Nuclear Information System (INIS)

    1999-10-01

    In 1990, Canada's producers of aluminum (third largest in the world) emitted 10 million tonnes of carbon dioxide and equivalent, corresponding to 6.4 tonnes of greenhouse gas intensity per tonne of aluminum. In 2000, the projection is that on a business-as-usual (BAU) basis Canadian producers now producing 60 per cent more aluminum than in 1990, will emit 10.7 million tonnes of carbon dioxide and equivalent, corresponding to a GHG intensity of 4.2 tonnes per tonne of aluminum. This improvement is due to production being based largely on hydro-electricity, and partly because in general, Canadian plants are modern, with technology that is relatively GHG-friendly. The Aluminum Association of Canada estimates that based on anticipated production, and under a BAU scenario, GHG emissions from aluminum production will rise by 18 per cent by 2010 and by 30 per cent by 2020. GHG emissions could be reduced below the BAU forecast first, by new control and monitoring systems at some operations at a cost of $4.5 to 7.5 million per smelter. These systems could reduce carbon dioxide equivalent emissions by 0.8 million tonnes per year. A second alternative would require installation of breaker feeders which would further reduce perfluorocarbon (PFC) emissions by 0.9 million tonnes of carbon dioxide equivalent. Cost of the breakers feeders would be in the order of $200 million per smelter. The third option calls for the the shutting down of some of the smelters with older technology by 2015. In this scenario GHG emissions would be reduced by 2010 by 0.8 million tonnes per year of carbon dioxide equivalent. However, the cost in this case would be about $1.36 billion. The industry would support measures that would encourage the first two sets of actions, which would produce GHG emissions from aluminum production in Canada of about 10.2 million tonnes per year of carbon dioxide equivalent, or about two per cent above 1990 levels with double the aluminum production of 1990. Credit for

  9. Electrically conductive, black thermal control coatings for spacecraft applications. III - Plasma-deposited ceramic matrix

    Science.gov (United States)

    Hribar, V. F.; Bauer, J. L.; O'Donnell, T. P.

    1987-01-01

    Five black, electrically-conductive thermal control coatings have been formulated and tested for application on the Galileo spacecraft. The coatings consist of both organic and inorganic systems applied on titanium, aluminum, and glass/epoxy composite surfaces. The coatings were tested under simulated space environment conditions. Coated specimens were subjected to thermal radiation, convective and combustive heating, and cryogenic conditions over a temperature range between -196 C and 538 C. Mechanical, physical, thermal, electrical, and thermooptical properties are presented for one of these coatings. This paper describes the preparation, characteristics, and spraying of iron titanate on titanium and aluminum, and presents performance results.

  10. Hot corrosion resistance of nickel-chromium-aluminum alloys

    Science.gov (United States)

    Santoro, G. J.; Barret, C. A.

    1977-01-01

    The hot corrosion resistance of nickel-chromium-aluminum alloys was examined by cyclically oxidizing sodium sulfate-coated specimens in still air at 900, 1000, and 1100 C. The compositions tested were within the ternary region: Ni, Ni-50 at.% Cr, and Ni-50 at.% Al. At each temperature the corrosion data were statistically fitted to a third order regression equation as a function of chromium and aluminum contents. From these equations corrosion isopleths were prepared. Compositional regions with the best hot corrosion resistance were identified.

  11. Aluminum Micro-Balloons as Improved Fuel for Warhead Explosives

    Science.gov (United States)

    2018-01-29

    8725 John J. Kingman Road , MS 6201 Fort Belvoir, VA 22060-6201 T E C H N IC A L R E P O R T DTRA-TR-16-11 Aluminum Micro-Balloons as... ROAD , MS-6201, FT BELVOIR, VA 22060-6201, IF YOUR ADDRESS IS INCORRECT, IF YOU WISH IT DELETED FROM THE DISTRIBUTION LIST, OR IF THE ADDRESSEE...active in getting aluminum particles with oxide coatings to react with water under shock loading as reported in the literature. It is useful to note

  12. Robotic Laser Coating Removal System

    Science.gov (United States)

    2008-07-01

    cell, 0.0020  inch nominal foil, Al  alloy  3003‐H18 or H19 or optional  5052 ‐H38 or H‐39.  MH‐b  Aluminum  Honeycomb  24 inch x 18 inch  Face Sheets...Description  Al‐2a  Aluminum   alloy : 2024‐T3 (Bare)  24 inch x 18 inch x 0.025 inch.  Cleaned according to ASTM F22‐02, chromic  acid anodized, conforming to MIL...A‐8625, (Anodic Coatings for  Aluminum   and  Aluminum   Alloys , issued September 10, 1993), Type 1B.  Al‐2b  Aluminum   alloy : 2024‐T3 (Bare)  24 inch x 18

  13. A study of hydrogen permeation in aluminum alloy treated by various oxidation processes

    International Nuclear Information System (INIS)

    Song Wenhai; Long Bin

    1997-01-01

    A set of oxide coatings was formed on the surface of an Al alloy (wt%: Fe, 0.24; Si, 1.16; Cu, 0.05-0.2; Zn, 0.1; Al, residual) by means of various oxidation processes. The hydrogen permeability through the aluminum alloy and its coating materials was determined by a vapor phase permeation technique at temperatures ranging from 400 to 500 C using high-purity H 2 (99.9999%) gas with an upstream hydrogen pressure of 10 4 -10 5 Pa. The experimental results show that the hydrogen permeability through aluminum oxide coating is 100-2000 times lower than that through the aluminum alloy substrate. This means that the aluminum oxide is a significant hydrogen permeation barrier. A high hydrogen permeation resistance was observed in an oxide layer prefilmed in 200 C water, while an anodized aluminum oxide film had a less obstructive effect, possibly caused by the porous structure of the anodic oxide. The hydrogen permeability through films of aluminum oxide was not a simple function of the aluminum-oxide phase configuration. (orig.)

  14. Thermal Decoating of Aerospace Aluminum Alloys for Aircraft Recycling

    Science.gov (United States)

    Muñiz Lerma, Jose Alberto; Jung, In-Ho; Brochu, Mathieu

    2016-06-01

    Recycling of aircraft aluminum alloys can be complex due to the presence of their corrosion protection coating that includes inorganic compounds containing Cr(VI). In this study, the characterization and thermal degradation behavior of the coating on aluminum substrates coming from an aircraft destined for recycling are presented. Elements such as Sr, Cr, Si, Ba, Ti, S, C, and O were found in three different layers by EDS elemental mapping corresponding to SrCrO4, Rutile-TiO2, SiO2, and BaSO4 with an overall particle size D 50 = 1.96 µm. The thermal degradation profile analyzed by TGA showed four different stages. The temperature of complete degradation at the fourth stage occurred at 753.15 K (480 °C) at lower heating rates. At higher heating rates and holding an isotherm at the same temperature, the residence time to fully decompose the aircraft coating has been estimated as 4.0 ± 0.2 minutes. The activation energy calculated by the Flynn-Wall-Ozawa and the modified Coats-Redfern methods for multiple fraction of decomposition showed a non-constant behavior indicating the complexity of the reaction. Finally, the concentration of Cr(VI) released to the environment during thermal decoating was obtained by UV-Vis spectroscopy. It was found that 2.6 ± 0.1 µg of Cr(VI)/mm2 of aluminum substrate could be released unless adequate particle controls are used.

  15. Unraveling the strands of Saturn's F ring

    Science.gov (United States)

    Murray, C.D.; Gordon, M.K.; Giuliatti, Winter S.M.

    1997-01-01

    Several high-resolution Voyager 2 images of Saturn's F ring show that it is composed of at least four separate, non-intersecting strands extending ~45?? in longitude. Voyager 1 images show that the two brightest strands appear to intersect, giving rise to a "braided" morphology. From a study of all available Voyager images the detectable radial structure is cataloged and reviewed. Previous indications that there is fine material interior to the orbit of the F ring are confirmed. Evidence is presented that a model of four strands with comparable eccentricities and nearly aligned perichrones is consistent with all the Voyager observations. The observed perichrone offset of the two brightest strands suggests a minimum radial separation of ~20 km, which implies intersection of these strands when their finite radial widths are taken into account. The longitude range of such an intersection includes that observed in the Voyager 1 "braid" images. The proximity of these two strands at some longitudes may account for the apparent differences in the ring between the Voyager encounters, as well as provide a source for the short-lived features detected in the Hubble Space Telescope images of the F ring. There is no evidence that the locations of the individual strands are determined by resonant perturbations with known satellites. It is proposed that the radial structure is formed by the localized action of small satellites orbiting within the strand region. ?? 1997 Academic Press.

  16. Aluminum for plasmonics.

    Science.gov (United States)

    Knight, Mark W; King, Nicholas S; Liu, Lifei; Everitt, Henry O; Nordlander, Peter; Halas, Naomi J

    2014-01-28

    Unlike silver and gold, aluminum has material properties that enable strong plasmon resonances spanning much of the visible region of the spectrum and into the ultraviolet. This extended response, combined with its natural abundance, low cost, and amenability to manufacturing processes, makes aluminum a highly promising material for commercial applications. Fabricating Al-based nanostructures whose optical properties correspond with theoretical predictions, however, can be a challenge. In this work, the Al plasmon resonance is observed to be remarkably sensitive to the presence of oxide within the metal. For Al nanodisks, we observe that the energy of the plasmon resonance is determined by, and serves as an optical reporter of, the percentage of oxide present within the Al. This understanding paves the way toward the use of aluminum as a low-cost plasmonic material with properties and potential applications similar to those of the coinage metals.

  17. Oxidation corrosion resistant superalloys and coatings

    Science.gov (United States)

    Jackson, Melvin R. (Inventor); Rairden, III, John R. (Inventor)

    1980-01-01

    An article of manufacture having improved high temperature oxidation and corrosion resistance comprising: (a) a superalloy substrate containing a carbide reinforcing phase, and (b) a coating consisting of chromium, aluminum, carbon, at least one element selected from iron, cobalt or nickel, and optionally an element selected from yttrium or the rare earth elements.

  18. Aluminum Hydroxide and Magnesium Hydroxide

    Science.gov (United States)

    Aluminum Hydroxide, Magnesium Hydroxide are antacids used together to relieve heartburn, acid indigestion, and upset stomach. They ... They combine with stomach acid and neutralize it. Aluminum Hydroxide, Magnesium Hydroxide are available without a prescription. ...

  19. Regeneration of aluminum hydride

    Science.gov (United States)

    Graetz, Jason Allan; Reilly, James J.

    2009-04-21

    The present invention provides methods and materials for the formation of hydrogen storage alanes, AlH.sub.x, where x is greater than 0 and less than or equal to 6 at reduced H.sub.2 pressures and temperatures. The methods rely upon reduction of the change in free energy of the reaction between aluminum and molecular H.sub.2. The change in free energy is reduced by lowering the entropy change during the reaction by providing aluminum in a state of high entropy, by increasing the magnitude of the change in enthalpy of the reaction or combinations thereof.

  20. Regeneration of aluminum hydride

    Science.gov (United States)

    Graetz, Jason Allan; Reilly, James J; Wegrzyn, James E

    2012-09-18

    The present invention provides methods and materials for the formation of hydrogen storage alanes, AlH.sub.x, where x is greater than 0 and less than or equal to 6 at reduced H.sub.2 pressures and temperatures. The methods rely upon reduction of the change in free energy of the reaction between aluminum and molecular H.sub.2. The change in free energy is reduced by lowering the entropy change during the reaction by providing aluminum in a state of high entropy, and by increasing the magnitude of the change in enthalpy of the reaction or combinations thereof.

  1. Corrosion resistant coatings suitable for elevated temperature application

    Science.gov (United States)

    Chan, Kwai S [San Antonio, TX; Cheruvu, Narayana Sastry [San Antonio, TX; Liang, Wuwei [Austin, TX

    2012-07-31

    The present invention relates to corrosion resistance coatings suitable for elevated temperature applications, which employ compositions of iron (Fe), chromium (Cr), nickel (Ni) and/or aluminum (Al). The compositions may be configured to regulate the diffusion of metals between a coating and a substrate, which may then influence coating performance, via the formation of an inter-diffusion barrier layer. The inter-diffusion barrier layer may comprise a face-centered cubic phase.

  2. Physical and Electrical Characterization of Aluminum Polymer Capacitors

    Science.gov (United States)

    Liu, David (Donghang)

    2010-01-01

    Conductive polymer aluminum capacitor (PA capacitor) is an evolution of traditional wet electrolyte aluminum capacitors by replacing liquid electrolyte with a solid, highly conductive polymer. On the other hand, the cathode construction in polymer aluminum capacitors with coating of carbon and silver epoxy for terminal connection is more like a combination of the technique that solid tantalum capacitor utilizes. This evolution and combination result in the development of several competing capacitor construction technologies in manufacturing polymer aluminum capacitors. The driving force of this research on characterization of polymer aluminum capacitors is the rapid progress in IC technology. With the microprocessor speeds exceeding a gigahertz and CPU current demands of 80 amps and more, the demand for capacitors with higher peak current and faster repetition rates bring conducting polymer capacitors to the center o( focus. This is because this type of capacitors has been known for its ultra-low ESR and high capacitance. Polymer aluminum capacitors from several manufacturers with various combinations of capacitance, rated voltage, and ESR values were obtained and tested. The construction analysis of the capacitors revealed three different constructions: conventional rolled foil, the multilayer stacking V-shape, and a dual-layer sandwich structure. The capacitor structure and its impact on the electrical characteristics has been revealed and evaluated. A destructive test with massive current over stress to fail the polymer aluminum capacitors reveals that all polymer aluminum capacitors failed in a benign mode without ignition, combustion, or any other catastrophic failures. The extraordinary low ESR (as low as 3 mOMEGA), superior frequency independence reported for polymer aluminum capacitors have been confirmed. For the applications of polymer aluminum capacitors in space programs, a thermal vacuum cycle test was performed. The results, as expected, show no

  3. HIGH TEMPERATURE REFRACTORY COATING FOR GRAPHITE MOLDS

    Science.gov (United States)

    Stoddard, S.D.

    1958-10-21

    An improved foundry mold coating for use with graphite molds used in the casting of uranium is presented. The refractory mold coating serves to keep the molten uranium from contact with graphite of the mold and thus prevents carbon pickup by the molten metal. The refractory coating is made by dry mixing certain specific amounts of aluminum oxide, bentonite, Tennessee ball clay, and a soluble silicate salt. Water is then added to the mixture and the suspension thus formed is applied by spraying onto the mold.

  4. Tribological Properties of Aluminum Alloy treated by Fine Particle Peening/DLC Hybrid Surface Modification

    Directory of Open Access Journals (Sweden)

    Nanbu H.

    2010-06-01

    Full Text Available In order to improve the adhesiveness of the DLC coating, Fine Particle Peening (FPP treatment was employed as pre-treatment of the DLC coating process. FPP treatment was performed using SiC shot particles, and then AA6061-T6 aluminum alloy was DLC-coated. A SiC-rich layer was formed around the surface of the aluminum alloy by the FPP treatment because small chips of shot particles were embedded into the substrate surface. Reciprocating sliding tests were conducted to measure the friction coefficients. While the DLC coated specimen without FPP treatment showed a sudden increase in friction coefficient at the early stage of the wear cycles, the FPP/DLC hybrid treated specimen maintained a low friction coefficient value during the test period. Further investigation revealed that the tribological properties of the substrate after the DLC coating were improved with an increase in the amount of Si at the surface.

  5. Aluminum Sulfate 18 Hydrate

    Science.gov (United States)

    Young, Jay A.

    2004-01-01

    A chemical laboratory information profile (CLIP) of the chemical, aluminum sulfate 18 hydrate, is presented. The profile lists physical and harmful properties, exposure limits, reactivity risks, and symptoms of major exposure for the benefit of teachers and students using the chemical in the laboratory.

  6. Applied Electrochemistry of Aluminum

    DEFF Research Database (Denmark)

    Li, Qingfeng; Qiu, Zhuxian

    Electrochemistry of aluminum is of special importance from both theoretical and technological point of view. It covers a wide range of electrolyte systems from molten fluoride melts at around 1000oC to room temperature molten salts, from aqueous to various organic media and from liquid to solid...

  7. Invisible Display in Aluminum

    DEFF Research Database (Denmark)

    Prichystal, Jan Phuklin; Hansen, Hans Nørgaard; Bladt, Henrik Henriksen

    2005-01-01

    for an integrated display in a metal surface is often ruled by design and functionality of a product. The integration of displays in metal surfaces requires metal removal in order to clear the area of the display to some extent. The idea behind an invisible display in Aluminum concerns the processing of a metal...

  8. Aluminum for Plasmonics

    Science.gov (United States)

    2014-01-01

    mini - mize the deleterious effects of the bulk metal oxide. Conversely, the optical scattering spectrum of an Al nanodisk can serve as a reporter of Al...Nanoparticles. J. Phys. Chem. C 2008, 112, 13958–13963. 22. Chowdhury, M. H.; Ray, K.; Gray, S. K.; Pond , J.; Lakowicz, J. R. Aluminum Nanoparticles as

  9. Aluminum battery alloys

    Science.gov (United States)

    Thompson, David S.; Scott, Darwin H.

    1985-01-01

    Aluminum alloys suitable for use as anode structures in electrochemical cs are disclosed. These alloys include iron levels higher than previously felt possible, due to the presence of controlled amounts of manganese, with possible additions of magnesium and controlled amounts of gallium.

  10. Marine mammal strandings in the New Caledonia region, Southwest Pacific.

    Science.gov (United States)

    Borsa, Philippe

    2006-04-01

    Four hundred twenty three marine mammals, in 72 stranding events, were recorded between 1877 and 2005 in New Caledonia, the Loyalty Islands, and Vanuatu in the southwest Pacific. Sixteen species were represented in this count, including: minke whale, Balaenoptera acutorostrata (1 single stranding), sei whale, B. borealis (1 single stranding), blue whale, B. musculus (1 single stranding), humpback whale, Megaptera novaeangliae (2 single strandings), giant sperm whale, Physeter macrocephalus (18 single strandings, 2 pair strandings), pygmy sperm whale, Kogia breviceps (5 single strandings), dwarf sperm whale, K. sima (2 single strandings, 1 triple stranding), Blainville's beaked whale, Mesoplodon densirostris (2 single strandings), short-finned pilot whale, Globicephala macrorhynchus (4 strandings, 56 individuals), melon-headed whale, Peponocephala electra (1 single stranding and 2 mass strandings totalling 231 individuals), common dolphin, Delphinus delphis (1 single stranding), spinner dolphin, Stenella longirostris (1 pair stranding and 2 mass strandings of groups of approximately 30 individuals each), Indian Ocean bottlenose dolphin, Tursiops aduncus (2 single strandings), dugong, Dugong dugon (14 single strandings), and New Zealand fur seal, Arctocephalus forsteri (3 single strandings). A stranded rorqual identified as an Antarctic minke whale (B. bonaerensis), with coloration patterns that did not match known descriptions, was also reported. Sei whale was recorded for the first time in the tropical Southwest Pacific region and Antarctic minke whale, melon-headed whale, and Indian Ocean bottlenose dolphin were recorded for the first time in New Caledonia. Strandings of sperm whales were most frequent in the spring, but also occurred in autumn months, suggesting a seasonal pattern of occurrence possibly related to seasonal migration. One stranded humpback whale bore the scars of a killer whale's attack and one dugong was injured by a shark. Scars left by

  11. Effect of coating parameters on the microstructure of cerium oxide conversion coatings

    Energy Technology Data Exchange (ETDEWEB)

    Johnson, Benedict Y.; Edington, Joe; O' Keefe, Matthew J

    2003-11-25

    The microstructure and morphology of cerium oxide conversion coatings prepared under different deposition conditions were characterized by transmission electron microscopy (TEM). The coatings were formed by a spontaneous reaction between a water-based solution containing CeCl{sub 3} and aluminum alloy 7075-T6 substrates. Microstructural characterization was performed to determine the crystallinity of the coatings and to obtain a better understanding of the deposition parameters on coating microstructure. The results of TEM imaging and electron diffraction analysis indicated that the as-deposited coating was composed of nanocrystalline particles of a previously unreported cerium compound. The particles of the coatings produced using glycerol as an additive were found to be much finer than those of the coatings prepared in the absence of glycerol. This indicates that glycerol may act as a grain refiner and/or growth inhibitor during coating deposition. After deposition, the coated panels were treated for 5 min in a phosphate sealing solution. The sealing treatment converted the as-deposited coating into hydrated cerium phosphate. Panels coated from solutions containing no glycerol followed by phosphate sealing performed poorly in salt fog tests. With glycerol addition, the corrosion resistance of the coatings that were phosphate sealed improved considerably, achieving an average passing rate of 85%.

  12. Vapor-solid growth and characterization of aluminum nitride nanocones.

    Science.gov (United States)

    Liu, Chun; Hu, Zheng; Wu, Qiang; Wang, Xizhang; Chen, Yi; Sang, Hai; Zhu, Jianmin; Deng, Shaozhi; Xu, Ningsheng

    2005-02-02

    Aluminum nitride nanostructures are attractive for many promising applications in semiconductor nanotechnology. Herein we report on vapor-solid growth of quasi-aligned aluminum nitride nanocones on catalyst-coated wafers via the reactions between AlCl3 vapor and NH3 gas under moderate temperatures around 700 degrees C, and the growth mechanism is briefly discussed. The as-prepared wurtzite aluminum nitride nanocones grow preferentially along the c-axis with adjustable dimensions of the sharp tips in the range of 20-60 nm. The photoluminescence spectrum reveals a broad blue emission band with a fine photon structure while the field emission study shows a notable emission current with a moderate turn-on field as expected, suggesting their potential applications in light and electron emission nanodevices.

  13. Assembly of large icosahedral double-stranded RNA viruses.

    Science.gov (United States)

    Poranen, Minna M; Bamford, Dennis H

    2012-01-01

    Double-stranded RNA (dsRNA) viruses are a diverse group of viruses infecting hosts from bacteria to higher eukaryotes. Among the hosts are humans, domestic animals, and economically important plant species. Fine details of high-resolution virion structures have revealed common structural characteristics unique to these viruses including an internal icosahedral capsid built from 60 asymmetric dimers (120 monomers!) of the major coat protein. Here we focus mainly on the structures and assembly principles of large icosahedral dsRNA viruses belonging to the families of Cystoviridae and Reoviridae. It is obvious that there are a variety of assembly pathways utilized by different viruses starting from similar building blocks and reaching in all cases a similar capsid architecture. This is true even with closely related viruses indicating that the assembly pathway per se is not an indicator of relatedness and is achieved with minor changes in the interacting components.

  14. Borated aluminum alloy manufacturing technology

    International Nuclear Information System (INIS)

    Shimojo, Jun; Taniuchi, Hiroaki; Kajihara, Katsura; Aruga, Yasuhiro

    2003-01-01

    Borated aluminum alloy is used as the basket material of cask because of its light weight, thermal conductivity and superior neutron absorbing abilities. Kobe Steel has developed a unique manufacturing process for borated aluminum alloy using a vacuum induction melting method. In this process, aluminum alloy is melted and agitated at higher temperatures than common aluminum alloy fabrication methods. It is then cast into a mold in a vacuum atmosphere. The result is a high quality aluminum alloy which has a uniform boron distribution and no impurities. (author)

  15. Condensing Heat Exchanger with Hydrophilic Antimicrobial Coating

    Science.gov (United States)

    Thomas, Christopher M. (Inventor); Ma, Yonghui (Inventor)

    2014-01-01

    A multi-layer antimicrobial hydrophilic coating is applied to a substrate of anodized aluminum, although other materials may form the substrate. A silver layer is sputtered onto a thoroughly clean anodized surface of the aluminum to about 400 nm thickness. A layer of crosslinked, silicon-based macromolecular structure about 10 nm thickness overlies the silver layer, and the outermost surface of the layer of crosslinked, silicon-based macromolecular structure is hydroxide terminated to produce a hydrophilic surface with a water drop contact angle of less than 10.degree.. The coated substrate may be one of multiple fins in a condensing heat exchanger for use in the microgravity of space, which has narrow channels defined between angled fins such that the surface tension of condensed water moves water by capillary flow to a central location where it is pumped to storage. The antimicrobial coating prevents obstruction of the capillary passages.

  16. Research of Plasma Spraying Process on Aluminum-Magnesium Alloy

    Directory of Open Access Journals (Sweden)

    Patricija Kavaliauskaitė

    2016-04-01

    Full Text Available The article examines plasma sprayed 95Ni-5Al coatings on alu-minum-magnesium (Mg ≈ 2,6‒3,6 % alloy substrate. Alumi-num-magnesium samples prior spraying were prepared with mechanical treatment (blasting with Al2O3. 95Ni-5Al coatings on aluminum-magnesium alloys were sprayed with different parameters of process and coating‘s thickness, porosity, micro-hardness and microstructure were evaluated. Also numerical simulations in electric and magnetic phenomena of plasma spray-ing were carried out.

  17. Propagation of Channel Plasmons at the Visible Regime in Aluminum V-Groove Waveguides

    DEFF Research Database (Denmark)

    Lotan, Oren; Smith, Cameron; Bar-David, Jonathan

    2016-01-01

    Aluminum plasmonics is emerging as a promising platform in particular for the ultraviolet-blue spectral band. We present the experimental results of propagating channel plasmon-polaritons (CPP) waves in aluminum coated V-shaped waveguides at the short visible wavelength regime. The V-grooves are ......-grooves are fabricated by a process involving UV-photolithography, crystallographic silicon etching, and metal deposition. Polarization measurements of coupling demonstrate a preference to the TM-aligned mode, as predicted in simulations....

  18. Sound Absorption Characteristics of Aluminum Foams Treated by Plasma Electrolytic Oxidation

    OpenAIRE

    Jin, Wei; Liu, Jiaan; Wang, Zhili; Wang, Yonghua; Cao, Zheng; Liu, Yaohui; Zhu, Xianyong

    2015-01-01

    Open-celled aluminum foams with different pore sizes were fabricated. A plasma electrolytic oxidation (PEO) treatment was applied on the aluminum foams to create a layer of ceramic coating. The sound absorption coefficients of the foams were measured by an impedance tube and they were calculated by a transfer function method. The experimental results show that the sound absorption coefficient of the foam increases gradually with the decrease of pore size. Additionally, when the porosity of th...

  19. Protection against Corrosion of Aluminum Alloy in Marine Environment by Lawsonia inermis

    Directory of Open Access Journals (Sweden)

    H. M. Hajar

    2016-01-01

    Full Text Available The corrosion performance of aluminum alloy 5083 (AA5083 was investigated in the splash zone area simulated in salt spray cabinet at ambient temperature. Three paint formulations were prepared in accordance with different percentages of henna extract. FTIR method was used to determine the constituent of henna while weight loss and electrochemical method were applied to investigate the inhibition behaviour. The findings show that corrosion rate of aluminum alloy decreased with the increases of henna extract in the coating formulation. The rise of charge transfer resistance (Rct value has contributed to the greater protection of the coated aluminum. The decrease in double layer capacitance value (Cdl is another indicator that a better protective barrier has been formed in the presence of henna in the coating matrix.

  20. Methods for the preparation of large quantities of complex single-stranded oligonucleotide libraries.

    Science.gov (United States)

    Murgha, Yusuf E; Rouillard, Jean-Marie; Gulari, Erdogan

    2014-01-01

    Custom-defined oligonucleotide collections have a broad range of applications in fields of synthetic biology, targeted sequencing, and cytogenetics. Also, they are used to encode information for technologies like RNA interference, protein engineering and DNA-encoded libraries. High-throughput parallel DNA synthesis technologies developed for the manufacture of DNA microarrays can produce libraries of large numbers of different oligonucleotides, but in very limited amounts. Here, we compare three approaches to prepare large quantities of single-stranded oligonucleotide libraries derived from microarray synthesized collections. The first approach, alkaline melting of double-stranded PCR amplified libraries with a biotinylated strand captured on streptavidin coated magnetic beads results in little or no non-biotinylated ssDNA. The second method wherein the phosphorylated strand of PCR amplified libraries is nucleolyticaly hydrolyzed is recommended when small amounts of libraries are needed. The third method combining in vitro transcription of PCR amplified libraries to reverse transcription of the RNA product into single-stranded cDNA is our recommended method to produce large amounts of oligonucleotide libraries. Finally, we propose a method to remove any primer binding sequences introduced during library amplification.

  1. The stranding anomaly as population indicator

    DEFF Research Database (Denmark)

    Peltier, Helene; Baagøe, Hans J.; Camphuysen, Kees C. J.

    2013-01-01

    Ecological indicators for monitoring strategies are expected to combine three major characteristics: ecological significance, statistical credibility, and cost-effectiveness. Strategies based on stranding networks rank highly in cost-effectiveness, but their ecological significance and statistica...

  2. Thermal barrier coatings - Technology for diesel engines

    International Nuclear Information System (INIS)

    Harris, D.H.; Lutz, J.

    1988-01-01

    Thermal Barrier Coatings (TBC) are a development of the aerospace industry primarily aimed at hot gas flow paths in turbine engines. TBC consists of zirconia ceramic coatings applied over (M)CrAlY. These coatings can provide three benefits: (1) a reduction of metal surface operating temperatures, (2) a deterrent to hot gas corrosion, and (3) improved thermal efficiencies. TBC brings these same benefits to reciprocal diesel engines but coating longevity must be demonstrated. Diesels require thicker deposits and have challenging geometries for the arc-plasma spray (APS) deposition process. Different approaches to plasma spraying TBC are required for diesels, especially where peripheral edge effects play a major role. Bondcoats and ceramic top coats are modified to provide extended life as determined by burner rig tests, using ferrous and aluminum substrates

  3. Overview of PVD wear resistant coatings

    International Nuclear Information System (INIS)

    Teeter, F.J.

    1999-01-01

    The combined functionality of wear-resistant and low-friction multilayer coatings has widened application possibilities for a new generation of coated tools. For the first time tool wear mechanisms are comprehensively addressed both at the cutting edge and contact areas away from the edge where chip evacuation is facilitated. Since its recent market introduction a combined TiA1N and WC/C PVD coating has been proven to increase cutting performance in various metal cutting operations, notably drilling and tapping of steels and aluminum alloys. Significant improvements have been obtained under dry as well as with coolant conditions. The results of laboratory metal cutting tests and field trials to date will be described. Correlations between chip formation / wear mechanisms and coating properties are given to explain the effectiveness of this coating. (author)

  4. Electrospray formation of gelled nano-aluminum microspheres with superior reactivity.

    Science.gov (United States)

    Wang, Haiyang; Jian, Guoqiang; Yan, Shi; DeLisio, Jeffery B; Huang, Chuan; Zachariah, Michael R

    2013-08-14

    Nanometallic fuels with high combustion enthalpy, such as aluminum, have been proposed as a potential fuel replacement for conventional metallic fuel to improve propellant performance in a variety of propulsive systems. Nevertheless, nanometallic fuels suffer from the processing challenges in polymer formulations such as increased viscosity and large agglomeration, which hinder their implementation. In this letter, we employ electrospray as a means to create a gel within a droplet, via a rapid, solvent evaporation-induced aggregation of aluminum nanoparticles, containing a small mass fraction of an energetic binder. The gelled aluminum microspheres were characterized and tested for their burning behavior by rapid wire heating ignition experiments. The gelled aluminum microspheres show enhanced combustion behavior compared to nanoaluminum, which possibly benefits from the nitrocellulose coating and the gelled microstructure, and is far superior to the corresponding dense micrometer-sized aluminum.

  5. Preparation of Phosphonic Acid Functionalized Graphene Oxide-modified Aluminum Powder with Enhanced Anticorrosive Properties

    Science.gov (United States)

    He, Lihua; Zhao, Yan; Xing, Liying; Liu, Pinggui; Wang, Zhiyong; Zhang, Youwei; Liu, Xiaofang

    2017-07-01

    To improve the anticorrosive performance of aluminum powder, a common functional filler in polymer coatings, we report a novel method to prepare graphene oxide modified aluminum powder (GO-Al) using 3-aminoproplyphosphoic acid as "link" agent. The GO nanosheets were firstly functionalized with 3-aminoproplyphosphoic acid (APSA) by the reaction of amine groups of APSA and the epoxy groups of GO. Subsequently, a layer of GO nanosheets uniformly and tightly covered the surface of flaky aluminum particle though the strong linking strength between -PO(OH)2 functional groups of the modified GO and aluminum. The hydrogen evolution experiment suggests that the GO attached on the aluminum powder could effectively improve the anticorrosive performance of the pigments.

  6. Bubbles in live-stranded dolphins.

    Science.gov (United States)

    Dennison, S; Moore, M J; Fahlman, A; Moore, K; Sharp, S; Harry, C T; Hoppe, J; Niemeyer, M; Lentell, B; Wells, R S

    2012-04-07

    Bubbles in supersaturated tissues and blood occur in beaked whales stranded near sonar exercises, and post-mortem in dolphins bycaught at depth and then hauled to the surface. To evaluate live dolphins for bubbles, liver, kidneys, eyes and blubber-muscle interface of live-stranded and capture-release dolphins were scanned with B-mode ultrasound. Gas was identified in kidneys of 21 of 22 live-stranded dolphins and in the hepatic portal vasculature of 2 of 22. Nine then died or were euthanized and bubble presence corroborated by computer tomography and necropsy, 13 were released of which all but two did not re-strand. Bubbles were not detected in 20 live wild dolphins examined during health assessments in shallow water. Off-gassing of supersaturated blood and tissues was the most probable origin for the gas bubbles. In contrast to marine mammals repeatedly diving in the wild, stranded animals are unable to recompress by diving, and thus may retain bubbles. Since the majority of beached dolphins released did not re-strand it also suggests that minor bubble formation is tolerated and will not lead to clinically significant decompression sickness.

  7. Nanoscale aluminum concaves for light-trapping in organic thin-films

    DEFF Research Database (Denmark)

    Goszczak, Arkadiusz Jaroslaw; Adam, Jost; Cielecki, Pawel Piotr

    2016-01-01

    Anodic aluminum oxide (AAO) templates, fabricated from oxalic acid and phosphoric acid, lead to non-periodic nanoscale concave structures in their underlying aluminum layer, which are investigated for their field-enhancement properties by applying a thin-film polymer coating based laser ablation...... technique. Local ablation spots, corresponding to field enhancement on the ridge edges of the aluminum concave nanostructures, are observed in surface-covering polymer films, and confirmed with FDTD studies. The field enhancement leads to improved light absorption in the applied polymer layers, which may...

  8. Corrosion control of aluminum surfaces by polypyrrole films: influence of electrolyte

    Directory of Open Access Journals (Sweden)

    Andréa Santos Liu

    2007-06-01

    Full Text Available Polypyrrole (PPy films were galvanostatically deposited on 99.9 wt. (% aluminum electrodes from aqueous solutions containing each carboxylic acid: tartaric, oxalic or citric. Scanning Electron Microscopy (SEM was used to analyze the morphology of the aluminum surfaces coated with the polymeric films. It was observed that the films deposited from tartaric acid medium presented higher homogeneity than those deposited from oxalic and citric acid. Furthermore, the corrosion protection of aluminum surfaces by PPy films was also investigated by potentiodynamic polarization experiments.

  9. Abundance of interstellar aluminum

    Science.gov (United States)

    Barker, E. S.; Lugger, P. M.; Weiler, E. J.; York, D. G.

    1984-01-01

    New observations of Al II 1670 A, the only line of the dominant ionization stage of interstellar aluminum detected to date, are presented. Observations of ionized silicon are used to define an empirical curve of growth from which aluminum depletions can be derived. The depletion ranges from a factor of 10 in alpha Vir, with E(B-V) of about 0.04, to a factor of 1000 in omicron Per. The depletion is similar to that of iron, but a factor of 2-10 lower than that for silicon in the same stars. The observations of near-UV lines using the Copernicus V1 tubes with removal of a high cosmic-ray-induced fluorescent background are described.

  10. Behavior of aluminum in aluminum welders and manufacturers of aluminum sulfate--impact on biological monitoring.

    Science.gov (United States)

    Riihimäki, Vesa; Valkonen, Sinikka; Engström, Bernt; Tossavainen, Antti; Mutanen, Pertti; Aitio, Antero

    2008-12-01

    The suitability of determining aluminum in serum or urine as a form of biological monitoring was critically assessed. Airborne and internal aluminum exposure was assessed for 12 aluminum welders in a shipyard and 5 manufacturers of aluminum sulfate. Particles were characterized with X-ray diffraction and scanning electron microscopy. Aluminum in air and biological samples was analyzed using electrothermal atomic absorption spectrometry. Basic toxicokinetic features were inferred from the data. The mean 8-hour time-weighted average concentration of aluminum was 1.1 (range 0.008-6.1) mg/m(3) for the shipyard and 0.13 (range 0.02-0.5) mg/m(3) for the aluminum sulfate plant. Welding fume contained aluminum oxide particles aluminum sulfate particles ranged from 1 to 10 microm in diameter. The shipyard welders' mean postshift serum and urinary concentrations of aluminum (S-Al and U-Al, respectively) were 0.22 and 3.4 micromol/l, respectively, and the aluminum sulfate workers' corresponding values were 0.13 and 0.58 micromol/l. Between two shifts, the welders' S-Al concentration decreased by about 50% (Paluminum sulfate workers. After aluminum welding at the shipyard had ceased, the median S-Al concentration decreased by about 50% (P=0.007) within a year, but there was no change (P=0.75) in the corresponding U-Al concentration. About 1% of aluminum in welding fume appears to be rapidly absorbed from the lungs, whereas an undetermined fraction is retained and forms a lung burden. A higher fractional absorption of aluminum seems possible for aluminum sulfate workers without evidence of a lung burden. After rapid absorption, aluminum is slowly mobilized from the lung burden and dominates the S-Al and U-Al concentrations of aluminum welders. For kinetic reasons, S-Al or U-Al concentrations cannot be used to estimate the accumulation of aluminum in the target organs of toxicity. However, using U-Al analysis to monitor aluminum welders' lung burden seems practical.

  11. Experimental Observation of the Stratified Electrothermal Instability on Aluminum with Thickness Greater than a Skin Depth

    Energy Technology Data Exchange (ETDEWEB)

    Hutchinson, Trevor M. [Univ. of Nevada, Reno, NV (United States); Hutchinson, Trevor M. [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States); Awe, Thomas James [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States); Bauer, Bruno S. [Univ. of Nevada, Reno, NV (United States); Yates, Kevin [Univ. of New Mexico, Albuquerque, NM (United States); Yu, Edmund p. [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States); Yelton, William G. [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States); Fuelling, Stephan [Univ. of Nevada, Reno, NV (United States)

    2017-07-01

    The first direct observation of the stratified electrothermal instability on the surface of thick metal is reported. Aluminum rods coated with 70 μm Parylene-N were driven to 1 MA in approximately 100 ns, with the metal thicker than the skin depth. The dielectric coating suppressed plasma formation, enabling persistent observation of discrete azimuthally-correlated stratified structures perpendicular to the current. Strata amplitudes grow rapidly, while their Fourier spectrum shifts toward longer wavelength. Assuming blackbody emission, radiometric calculations indicate strata are temperature perturbations that grow exponentially with rate γ = 0.04 ns -1 in 3000- 10,000 K aluminum.

  12. FORMING A PARTING LAYER OF COATING ON THE SURFACE OF THE MOULD DURING DIE-CASTING

    Directory of Open Access Journals (Sweden)

    A. Pivovarchik

    2015-01-01

    Full Text Available The paper presents the results of research on the study of the possibility of accumulation of the lubricating layer coating on the surface of the separation process of foundry equipment with high pressure die casting aluminum alloys.

  13. Technology for High Pure Aluminum Oxide Production from Aluminum Scrap

    Science.gov (United States)

    Ambaryan, G. N.; Vlaskin, M. S.; Shkolnikov, E. I.; Zhuk, A. Z.

    2017-10-01

    In this study a simple ecologically benign technology of high purity alumina production is presented. The synthesis process consists of three steps) oxidation of aluminum in water at temperature of 90 °C) calcinations of Al hydroxide in atmosphere at 1100 °C) high temperature vacuum processing of aluminum alpha oxide at 1750 °C. Oxidation of aluminum scrap was carried out under intensive mixing in water with small addition of KOH as a catalyst. It was shown that under implemented experimental conditions alkali was continuously regenerated during oxidation reaction and synergistic effect of low content alkali aqueous solution and intensive mixing worked. The product of oxidation of aluminum scrap is the powder of Al(OH)3. Then it can be preliminary granulated or directly subjected to thermal treatment deleting the impurities from the product (aluminum oxide). It was shown the possibility to produce the high-purity aluminum oxide of 5N grade (99.999 %). Aluminum oxide, synthesized by means of the proposed method, meets the requirements of industrial manufacturers of synthetic sapphire (aluminum oxide monocrystals). Obtained high pure aluminum oxide can be also used for the manufacture of implants, artificial joints, microscalpels, high-purity ceramics and other refractory shapes for manufacture of ultra-pure products.

  14. Aluminum Carbothermic Technology

    Energy Technology Data Exchange (ETDEWEB)

    Bruno, Marshall J.

    2005-03-31

    This report documents the non-proprietary research and development conducted on the Aluminum Carbothermic Technology (ACT) project from contract inception on July 01, 2000 to termination on December 31, 2004. The objectives of the program were to demonstrate the technical and economic feasibility of a new carbothermic process for producing commercial grade aluminum, designated as the ''Advanced Reactor Process'' (ARP). The scope of the program ranged from fundamental research through small scale laboratory experiments (65 kW power input) to larger scale test modules at up to 1600 kW power input. The tasks included work on four components of the process, Stages 1 and 2 of the reactor, vapor recovery and metal alloy decarbonization; development of computer models; and economic analyses of capital and operating costs. Justification for developing a new, carbothermic route to aluminum production is defined by the potential benefits in reduced energy, lower costs and more favorable environmental characteristics than the conventional Hall-Heroult process presently used by the industry. The estimated metrics for these advantages include energy rates at approximately 10 kWh/kg Al (versus over 13 kWh/kg Al for Hall-Heroult), capital costs as low as $1250 per MTY (versus 4,000 per MTY for Hall-Heroult), operating cost reductions of over 10%, and up to 37% reduction in CO2 emissions for fossil-fuel power plants. Realization of these benefits would be critical to sustaining the US aluminum industries position as a global leader in primary aluminum production. One very attractive incentive for ARP is its perceived ability to cost effectively produce metal over a range of smelter sizes, not feasible for Hall-Heroult plants which must be large, 240,000 TPY or more, to be economical. Lower capacity stand alone carbothermic smelters could be utilized to supply molten metal at fabrication facilities similar to the mini-mill concept employed by the steel industry

  15. 21 CFR 73.1645 - Aluminum powder.

    Science.gov (United States)

    2010-04-01

    ... 21 Food and Drugs 1 2010-04-01 2010-04-01 false Aluminum powder. 73.1645 Section 73.1645 Food and... ADDITIVES EXEMPT FROM CERTIFICATION Drugs § 73.1645 Aluminum powder. (a) Identity. (1) The color additive aluminum powder shall be composed of finely divided particles of aluminum prepared from virgin aluminum. It...

  16. A Novel Type of Environmentally Friendly Slurry Coatings

    Science.gov (United States)

    Montero, Xabier; Galetz, Mathias C.; Schütze, Michael

    2015-01-01

    A variety of commercial slurries are available to aluminize the surfaces of nickel-based superalloys; however, they have three main disadvantages. First, the phosphates and chromates or halides used as binders or to activate the diffusion species are environmentally harmful and toxic; second, the slurry coatings can only produce high-aluminum-activity coatings which form precipitate-rich coatings that are detrimental to adherence. Finally, these coatings are limited to the incorporation of aluminum and silicon, whereas the co-deposition of other elements such as chromium or cobalt has not been achieved so far. In this work, the limitations of slurry coatings have been overcome by carefully designing the powder composition and controlling the process to produce co-deposition coatings with chromium, cobalt, or nickel by using nontoxic water-based slurries. This also opens an effective way to control Al activity and to produce low-activity aluminized coatings for the first time when using the slurry technique. These results expand the application range of slurry coatings so they can also be applied under ambient atmosphere, making it possible to fully coat aero engine pieces or large-scale industrial components, providing all properties that are usually only achieved by using more complex and expensive methods such as chemical vapor deposition. Furthermore, these new coatings offer unique advantages that can be very favorable especially as a repairing technique.

  17. Fundamental Studies on Aluminum Soaps

    Science.gov (United States)

    1944-06-01

    loosely bound lauric acid in aluminum dilaurate giving results accurate probably to 0.1 - 0.2# and reproducible to ubdtit ,𔃺.05^, The method...proceeds at the steady rate quoted above» Therefore the lauric acid is not hold in the form of solid solution which would give a constantly...both from lauric acid and aluminum dilaurate. It is extremely unlikely that aluminum trilaurate, AIL3, would rapidly yield dilaurate with dry acetone

  18. Mechanical properties of rubberwood oriented strand lumber (OSL: The effect of strand length

    Directory of Open Access Journals (Sweden)

    Buhnnum Kyokong

    2005-09-01

    Full Text Available Effect of strand length on mechanical properties (tension, compression and bending of oriented strand lumber (OSL made of rubberwood (Hevea brasiliensis Muell. Arg. was reported. Three strand lengths of 50 mm, 100 mm, and 150 mm with 1 mm thickness and 15 mm width were used. The strands were mixed with 5% pMDI glue (weight basis in a tumble mixer. The OSL specimens were formed by hot pressing process of unidirectionally aligned strands. Average specific gravity and moisture content were 0.76 and 8.34%, respectively. Tension and compression tests were carried out for directions both parallel and perpendicular to grain while bending test was performed only in parallel direction. Ultimate stresses and moduli of elasticity were examined from the stress-strain curves. It was found that for the parallel-to-grain direction, the longer strand OSL gave higher strength. The role of the strand length did not appear for the direction normal to the grain. The relationship between the mechanical properties of OSL and strand length was well described by the modified Hankinson formula.

  19. Production of aluminum metal by electrolysis of aluminum sulfide

    Science.gov (United States)

    Minh, N.Q.; Loutfy, R.O.; Yao, N.P.

    1982-04-01

    Metallic aluminum may be produced by the electrolysis of Al/sub 2/S/sub 3/ at 700 to 800/sup 0/C in a chloride melt composed of one or more alkali metal chlorides, and one or more alkaline earth metal chlorides and/or aluminum chloride to provide improved operating characteristics of the process.

  20. Holocene geologic slip rate for the Banning strand of the southern San Andreas Fault, southern California

    Science.gov (United States)

    Gold, Peter O.; Behr, Whitney M.; Rood, Dylan; Sharp, Warren D.; Rockwell, Thomas K.; Kendrick, Katherine; Salin, Aaron

    2015-08-01

    Northwest directed slip from the southern San Andreas Fault is transferred to the Mission Creek, Banning, and Garnet Hill fault strands in the northwestern Coachella Valley. How slip is partitioned between these three faults is critical to southern California seismic hazard estimates but is poorly understood. In this paper, we report the first slip rate measured for the Banning fault strand. We constrain the depositional age of an alluvial fan offset 25 ± 5 m from its source by the Banning strand to between 5.1 ± 0.4 ka (95% confidence interval (CI)) and 6.4 + 3.7/-2.1 ka (95% CI) using U-series dating of pedogenic carbonate clast coatings and 10Be cosmogenic nuclide exposure dating of surface clasts. We calculate a Holocene geologic slip rate for the Banning strand of 3.9 + 2.3/-1.6 mm/yr (median, 95% CI) to 4.9 + 1.0/-0.9 mm/yr (median, 95% CI). This rate represents only 25-35% of the total slip accommodated by this section of the southern San Andreas Fault, suggesting a model in which slip is less concentrated on the Banning strand than previously thought. In rejecting the possibility that the Banning strand is the dominant structure, our results highlight an even greater need for slip rate and paleoseismic measurements along faults in the northwestern Coachella Valley in order to test the validity of current earthquake hazard models. In addition, our comparison of ages measured with U-series and 10Be exposure dating demonstrates the importance of using multiple geochronometers when estimating the depositional age of alluvial landforms.

  1. Holocene geologic slip rate for the Banning strand of the southern San Andreas Fault, southern California

    Science.gov (United States)

    Gold, Peter O.; Behr, Whitney M.; Rood, Dylan; Sharp, Warren D.; Rockwell, Thomas; Kendrick, Katherine J.; Salin, Aaron

    2015-01-01

    Northwest directed slip from the southern San Andreas Fault is transferred to the Mission Creek, Banning, and Garnet Hill fault strands in the northwestern Coachella Valley. How slip is partitioned between these three faults is critical to southern California seismic hazard estimates but is poorly understood. In this paper, we report the first slip rate measured for the Banning fault strand. We constrain the depositional age of an alluvial fan offset 25 ± 5 m from its source by the Banning strand to between 5.1 ± 0.4 ka (95% confidence interval (CI)) and 6.4 + 3.7/−2.1 ka (95% CI) using U-series dating of pedogenic carbonate clast coatings and 10Be cosmogenic nuclide exposure dating of surface clasts. We calculate a Holocene geologic slip rate for the Banning strand of 3.9 + 2.3/−1.6 mm/yr (median, 95% CI) to 4.9 + 1.0/−0.9 mm/yr (median, 95% CI). This rate represents only 25–35% of the total slip accommodated by this section of the southern San Andreas Fault, suggesting a model in which slip is less concentrated on the Banning strand than previously thought. In rejecting the possibility that the Banning strand is the dominant structure, our results highlight an even greater need for slip rate and paleoseismic measurements along faults in the northwestern Coachella Valley in order to test the validity of current earthquake hazard models. In addition, our comparison of ages measured with U-series and 10Be exposure dating demonstrates the importance of using multiple geochronometers when estimating the depositional age of alluvial landforms.

  2. Using AlN-Coated Heat Sink to Improve the Heat Dissipation of LED Packages

    Directory of Open Access Journals (Sweden)

    Jean Ming-Der

    2016-01-01

    Full Text Available This study optimizes aluminum nitride (AlN ceramics, in order to enhance the thermal performance of light-emitting diode (LED packages. AlN coatings are grown on copper/ aluminum substrates as a heat interface material, using an electrostatic spraying process. The effect of the deposition parameters on the coatings is determined. The thermal performance of AlN coated Cu/Al substrates is evaluated in terms of the heat dissipated and compared by measuring the LED case temperature. The structure and properties of the coating are also examined a scanning electron microscopy (SEM. In sum, the thermal performance of the LED is increased and good heat resistance characteristics are obtained. The results show that using AlN ceramic coating on a copper/aluminum substrate increases the thermal performance.

  3. Aluminum nitride grating couplers.

    Science.gov (United States)

    Ghosh, Siddhartha; Doerr, Christopher R; Piazza, Gianluca

    2012-06-10

    Grating couplers in sputtered aluminum nitride, a piezoelectric material with low loss in the C band, are demonstrated. Gratings and a waveguide micromachined on a silicon wafer with 600 nm minimum feature size were defined in a single lithography step without partial etching. Silicon dioxide (SiO(2)) was used for cladding layers. Peak coupling efficiency of -6.6 dB and a 1 dB bandwidth of 60 nm have been measured. This demonstration of wire waveguides and wideband grating couplers in a material that also has piezoelectric and elasto-optic properties will enable new functions for integrated photonics and optomechanics.

  4. Dynamic Property of Aluminum Foam

    Directory of Open Access Journals (Sweden)

    S Irie

    2016-09-01

    Full Text Available Aluminum in the foam of metallic foam is in the early stage of industrialization. It has various beneficial characteristics such as being lightweight, heat resistance, and an electromagnetic radiation shield. Therefore, the use of aluminum foam is expected to reduce the weight of equipment for transportation such as the car, trains, and aircraft. The use as energy absorption material is examined. Moreover aluminum foam can absorb the shock wave, and decrease the shock of the blast. Many researchers have reported about aluminum foam, but only a little information is available for high strain rates (103 s-1 or more. Therefore, the aluminum foam at high strain rates hasn't been not characterized yet. The purpose in this research is to evaluate the behavior of the aluminum form in the high-strain rate. In this paper, the collision test on high strain rate of the aluminum foam is investigated. After experiment, the numerical analysis model will be made. In this experiment, a powder gun was used to generate the high strain rate in aluminum foam. In-situ PVDF gauges were used for measuring pressure and the length of effectiveness that acts on the aluminum foam. The aluminum foam was accelerated to about 400 m/s from deflagration of single component powder and the foam were made to collide with the PVDF gauge. The high strain rate deformation of the aluminum form was measured at two collision speeds. As for the result, pressure was observed to go up rapidly when about 70% was compressed. From this result, it is understood that complete crush of the cell is caused when the relative volume is about 70%. In the next stage, this data will be compared with the numerical analysis.

  5. Connecting localized DNA strand displacement reactions

    Science.gov (United States)

    Mullor Ruiz, Ismael; Arbona, Jean-Michel; Lad, Amitkumar; Mendoza, Oscar; Aimé, Jean-Pierre; Elezgaray, Juan

    2015-07-01

    Logic circuits based on DNA strand displacement reactions have been shown to be versatile enough to compute the square root of four-bit numbers. The implementation of these circuits as a set of bulk reactions faces difficulties which include leaky reactions and intrinsically slow, diffusion-limited reaction rates. In this paper, we consider simple examples of these circuits when they are attached to platforms (DNA origamis). As expected, constraining distances between DNA strands leads to faster reaction rates. However, it also induces side-effects that are not detectable in the solution-phase version of this circuitry. Appropriate design of the system, including protection and asymmetry between input and fuel strands, leads to a reproducible behaviour, at least one order of magnitude faster than the one observed under bulk conditions.Logic circuits based on DNA strand displacement reactions have been shown to be versatile enough to compute the square root of four-bit numbers. The implementation of these circuits as a set of bulk reactions faces difficulties which include leaky reactions and intrinsically slow, diffusion-limited reaction rates. In this paper, we consider simple examples of these circuits when they are attached to platforms (DNA origamis). As expected, constraining distances between DNA strands leads to faster reaction rates. However, it also induces side-effects that are not detectable in the solution-phase version of this circuitry. Appropriate design of the system, including protection and asymmetry between input and fuel strands, leads to a reproducible behaviour, at least one order of magnitude faster than the one observed under bulk conditions. Electronic supplementary information (ESI) available. See DOI: 10.1039/C5NR02434J

  6. Aluminum Nanoholes for Optical Biosensing

    Directory of Open Access Journals (Sweden)

    Carlos Angulo Barrios

    2015-07-01

    Full Text Available Sub-wavelength diameter holes in thin metal layers can exhibit remarkable optical features that make them highly suitable for (biosensing applications. Either as efficient light scattering centers for surface plasmon excitation or metal-clad optical waveguides, they are able to form strongly localized optical fields that can effectively interact with biomolecules and/or nanoparticles on the nanoscale. As the metal of choice, aluminum exhibits good optical and electrical properties, is easy to manufacture and process and, unlike gold and silver, its low cost makes it very promising for commercial applications. However, aluminum has been scarcely used for biosensing purposes due to corrosion and pitting issues. In this short review, we show our recent achievements on aluminum nanohole platforms for (biosensing. These include a method to circumvent aluminum degradation—which has been successfully applied to the demonstration of aluminum nanohole array (NHA immunosensors based on both, glass and polycarbonate compact discs supports—the use of aluminum nanoholes operating as optical waveguides for synthesizing submicron-sized molecularly imprinted polymers by local photopolymerization, and a technique for fabricating transferable aluminum NHAs onto flexible pressure-sensitive adhesive tapes, which could facilitate the development of a wearable technology based on aluminum NHAs.

  7. Aluminum Nanoholes for Optical Biosensing.

    Science.gov (United States)

    Barrios, Carlos Angulo; Canalejas-Tejero, Víctor; Herranz, Sonia; Urraca, Javier; Moreno-Bondi, María Cruz; Avella-Oliver, Miquel; Maquieira, Ángel; Puchades, Rosa

    2015-07-09

    Sub-wavelength diameter holes in thin metal layers can exhibit remarkable optical features that make them highly suitable for (bio)sensing applications. Either as efficient light scattering centers for surface plasmon excitation or metal-clad optical waveguides, they are able to form strongly localized optical fields that can effectively interact with biomolecules and/or nanoparticles on the nanoscale. As the metal of choice, aluminum exhibits good optical and electrical properties, is easy to manufacture and process and, unlike gold and silver, its low cost makes it very promising for commercial applications. However, aluminum has been scarcely used for biosensing purposes due to corrosion and pitting issues. In this short review, we show our recent achievements on aluminum nanohole platforms for (bio)sensing. These include a method to circumvent aluminum degradation--which has been successfully applied to the demonstration of aluminum nanohole array (NHA) immunosensors based on both, glass and polycarbonate compact discs supports--the use of aluminum nanoholes operating as optical waveguides for synthesizing submicron-sized molecularly imprinted polymers by local photopolymerization, and a technique for fabricating transferable aluminum NHAs onto flexible pressure-sensitive adhesive tapes, which could facilitate the development of a wearable technology based on aluminum NHAs.

  8. Aluminum Nanoholes for Optical Biosensing

    Science.gov (United States)

    Barrios, Carlos Angulo; Canalejas-Tejero, Víctor; Herranz, Sonia; Urraca, Javier; Moreno-Bondi, María Cruz; Avella-Oliver, Miquel; Maquieira, Ángel; Puchades, Rosa

    2015-01-01

    Sub-wavelength diameter holes in thin metal layers can exhibit remarkable optical features that make them highly suitable for (bio)sensing applications. Either as efficient light scattering centers for surface plasmon excitation or metal-clad optical waveguides, they are able to form strongly localized optical fields that can effectively interact with biomolecules and/or nanoparticles on the nanoscale. As the metal of choice, aluminum exhibits good optical and electrical properties, is easy to manufacture and process and, unlike gold and silver, its low cost makes it very promising for commercial applications. However, aluminum has been scarcely used for biosensing purposes due to corrosion and pitting issues. In this short review, we show our recent achievements on aluminum nanohole platforms for (bio)sensing. These include a method to circumvent aluminum degradation—which has been successfully applied to the demonstration of aluminum nanohole array (NHA) immunosensors based on both, glass and polycarbonate compact discs supports—the use of aluminum nanoholes operating as optical waveguides for synthesizing submicron-sized molecularly imprinted polymers by local photopolymerization, and a technique for fabricating transferable aluminum NHAs onto flexible pressure-sensitive adhesive tapes, which could facilitate the development of a wearable technology based on aluminum NHAs. PMID:26184330

  9. Asymmetric strand segregation: epigenetic costs of genetic fidelity?

    Directory of Open Access Journals (Sweden)

    Diane P Genereux

    2009-06-01

    Full Text Available Asymmetric strand segregation has been proposed as a mechanism to minimize effective mutation rates in epithelial tissues. Under asymmetric strand segregation, the double-stranded molecule that contains the oldest DNA strand is preferentially targeted to the somatic stem cell after each round of DNA replication. This oldest DNA strand is expected to have fewer errors than younger strands because some of the errors that arise on daughter strands during their synthesis fail to be repaired. Empirical findings suggest the possibility of asymmetric strand segregation in a subset of mammalian cell lineages, indicating that it may indeed function to increase genetic fidelity. However, the implications of asymmetric strand segregation for the fidelity of epigenetic information remain unexplored. Here, I explore the impact of strand-segregation dynamics on epigenetic fidelity using a mathematical-modelling approach that draws on the known molecular mechanisms of DNA methylation and existing rate estimates from empirical methylation data. I find that, for a wide range of starting methylation densities, asymmetric -- but not symmetric -- strand segregation leads to systematic increases in methylation levels if parent strands are subject to de novo methylation events. I found that epigenetic fidelity can be compromised when enhanced genetic fidelity is achieved through asymmetric strand segregation. Strand segregation dynamics could thus explain the increased DNA methylation densities that are observed in structured cellular populations during aging and in disease.

  10. The corrosion protection of aluminum by various anodizing treatments

    Science.gov (United States)

    Danford, Merlin D.

    1989-01-01

    Corrosion protection to 6061-T6 aluminum, afforded by both teflon-impregnated anodized coats (Polylube and Tufram) and hard-anodized coats (water sealed and dichromate sealed), was studied at both pH 5.5 and pH 9.5, with an exposure period of 28 days in 3.5 percent NaCl solution (25 C) for each specimen. In general, corrosion protection for all specimens was better at pH 9.5 than at pH 5.5. Protection by a Tufram coat proved superior to that afforded by Polylube at each pH, with corrosion protection by the hard-anodized, water-sealed coat at pH 9.5 providing the best protection. Electrochemical work in each case was corroborated by microscopic examination of the coats after exposure. Corrosion protection by Tufram at pH 9.5 was most comparable to that of the hard-anodized samples, although pitting and some cracking of the coat did occur.

  11. Elastic properties of alternative versus single-stranded leveling archwires.

    Science.gov (United States)

    Rucker, Brian K; Kusy, Robert P

    2002-11-01

    The strength, stiffness, and range of single-stranded stainless steel (SS) and superelastic nickel-titanium (NiTi) archwires were compared with those of alternative leveling products, including nylon-coated and multistranded wires. Wire cross-sections were photographed after being potted in polymer, ground, and polished. Because the rectangular wires had rounded or beveled corners, gravimetric measurements and specific gravity calculations quantified the actual polygonal cross-sectional areas versus the ideal rectangular cross-sectional areas. Beveling reduced the cross-sectional areas by 7% to 8%; this decreased the wire stiffnesses by 15% to 19%. Using a testing machine, we measured the yield strengths, the elastic limits, and the ultimate tensile strengths in tension, and wire stiffnesses in 3-point bending. From cyclic loading tests, the elastic limits of the superelastic NiTi wires were approximately 90% and 45% of their ultimate tensile strengths for the round and rectangular wires, respectively. Using the measurements of the mechanical properties and geometric parameters of each wire, we computed the elastic property ratios (EPRs) versus a 16-mil (0.41 mm) NiTi wire. The single-stranded NiTi wires outperformed the alternative wires, whose EPRs varied from 0.05 to 0.32 for strength, from 0.11 to 1.55 for stiffness, and from 0.10 to 0.80 for range. Based on the current study and a review of the orthodontic literature, few superelastic wires are activated sufficiently in vivo to exhibit superelastic behavior. Therefore, the EPR data reported here for superelastic wires truly represent their performance in most clinical situations.

  12. Electrophoresis examination of strand breaks in plasmid DNA induced by low-energy nitrogen ion irradiation

    International Nuclear Information System (INIS)

    Zhao Yong; Tan Zheng; Du Yanhua; Qiu Guanying

    2003-01-01

    To study the effect on plasmid DNA of heavy ion in the energy range of keV where nuclear stopping interaction becomes more important or even predominant, thin film of plasmid pGEM-3Zf(-) DNA was prepared on aluminum surface and irradiated in vacuum ( -3 Pa) by low-energy nitrogen ions with energy of 30 keV (LET=285 keV/μm) at various fluence ranging from 2 x 10 10 to 8.2 x 10 13 ions/cm 2 . DNA strand breaks were analyzed by neutral electrophoresis followed by quantification with image analysis software. Low-energy nitrogen ion irradiation induced single-, double- and multiple double-strand breaks (DSB) and multiple DSB as the dominating form of DNA damages. Moreover, the linear fluence-response relationship at a low fluence range suggests that DSBs are induced predominantly by single ion track. However, strand break production is limited to a short range in the irradiated samples

  13. The (not so immortal strand hypothesis

    Directory of Open Access Journals (Sweden)

    Cristian Tomasetti

    2015-03-01

    Significance: Utilizing an approach that is fundamentally different from previous efforts to confirm or refute the immortal strand hypothesis, we provide evidence against non-random segregation of DNA during stem cell replication. Our results strongly suggest that parental DNA is passed randomly to stem cell daughters and provides new insight into the mechanism of DNA replication in stem cells.

  14. SAKAMATA : A tool to avoid whale strandings

    NARCIS (Netherlands)

    Benders, F.P.A.; Beerens, S.P.; Verboom, W.C.

    2002-01-01

    World-wide a concern exists about the influence of man-made noise on marine life, and particularly of high power sonar. Most concern lies with marine mammals that use acoustics for hunting, communication and/or navigation. This concern is fed by recent strandings of whales that could be related to

  15. SAKAMATA : A tool to avoid whale strandings

    NARCIS (Netherlands)

    Benders, F.P.A.; Beerens, S.P.; Verboom, W.C.

    2004-01-01

    World-wide a concern exists about the influence of man-made noise on marine life, and particularly of high power sonar. Most concern lies with marine mammals that use acoustics for hunting, communication and/or navigation. This concern is fed by recent strandings of whales that could be related to

  16. Fragmentation in DNA double-strand breaks

    International Nuclear Information System (INIS)

    Wei Zhiyong; Suzhou Univ., Suzhou; Zhang Lihui; Li Ming; Fan Wo; Xu Yujie

    2005-01-01

    DNA double strand breaks are important lesions induced by irradiations. Random breakage model or quantification supported by this concept is suitable to analyze DNA double strand break data induced by low LET radiation, but deviation from random breakage model is more evident in high LET radiation data analysis. In this work we develop a new method, statistical fragmentation model, to analyze the fragmentation process of DNA double strand breaks. After charged particles enter the biological cell, they produce ionizations along their tracks, and transfer their energies to the cells and break the cellular DNA strands into fragments. The probable distribution of the fragments is obtained under the condition in which the entropy is maximum. Under the approximation E≅E 0 + E 1 l + E 2 l 2 , the distribution functions are obtained as exp(αl + βl 2 ). There are two components, the one proportional to exp(βl 2 ), mainly contributes to the low mass fragment yields, the other component, proportional to exp(αl), decreases slowly as the mass of the fragments increases. Numerical solution of the constraint equations provides parameters α and β. Experimental data, especially when the energy deposition is higher, support the statistical fragmentation model. (authors)

  17. Double-Stranded Peptide Nucleic Acids

    DEFF Research Database (Denmark)

    2001-01-01

    A novel class of compounds, known as peptide nucleic acids, form double-stranded structures with one another and with ssDNA. The peptide nucleic acids generally comprise ligands such as naturally occurring DNA bases attached to a peptide backbone through a suitable linker....

  18. Aluminum anode for aluminum-air battery - Part I: Influence of aluminum purity

    Science.gov (United States)

    Cho, Young-Joo; Park, In-Jun; Lee, Hyeok-Jae; Kim, Jung-Gu

    2015-03-01

    2N5 commercial grade aluminum (99.5% purity) leads to the lower aluminum-air battery performances than 4N high pure grade aluminum (99.99% purity) due to impurities itself and formed impurity complex layer which contained Fe, Si, Cu and others. The impurity complex layer of 2N5 grade Al declines the battery voltage on standby status. It also depletes discharge current and battery efficiency at 1.0 V which is general operating voltage of aluminum-air battery. However, the impurity complex layer of 2N5 grade Al is dissolved with decreasing discharge voltage to 0.8 V. This phenomenon leads to improvement of discharge current density and battery efficiency by reducing self-corrosion reaction. This study demonstrates the possibility of use of 2N5 grade Al which is cheaper than 4N grade Al as the anode for aluminum-air battery.

  19. Advanced Antireflection Coatings for High-Performance Solar Energy Applications

    Science.gov (United States)

    Pan, Noren

    2015-01-01

    Phase II objectives: Develop and refine antireflection coatings incorporating lanthanum titanate as an intermediate refractive index material; Investigate wet/dry thermal oxidation of aluminum containing semiconductor compounds as a means of forming a more transparent window layer with equal or better optical properties than its unoxidized form; Develop a fabrication process that allows integration of the oxidized window layer and maintains the necessary electrical properties for contacting the solar cell; Conduct an experimental demonstration of the best candidates for improved antireflection coatings.

  20. Aluminum-air power cell research and development

    Science.gov (United States)

    Cooper, J. F.

    1984-12-01

    The wedge-shaped design, of the aluminum-air battery being developed, is mechanically simple and capable of full anode utilization and rapid full or partial recharge. To maintain constant interelectrode separation and to collect anodic current, the cell uses tin-coated copper tracks mounted on removable cassettes. Under gravity feed, slabs of aluminum enter the cell at a continuous and constant rate and gradually assume the wedge shape as they dissolve. Voltage losses at this tin-aluminum junction are 7 mV at 2 kA/m(2). A second-generation wedge cell incorporates air and electrolyte manifolding into individually replaceable air-cathode cassettes. Prototype wedge cells of one design were operated simultaneously with a fluidized-bed crystallizer, which stabilized aluminate concentration and produced a granular aluminum-trihydroxide reaction product. Electrolyte was circulated between the cell and crystallizer, and a hydrocyclone was used to retain particles larger than 0.015 mm within the crystallizer. Air electrodes were tested over simulated vehicle drive systems that include a standby phase in cold, supersaturated electrolyte.

  1. Aluminum plasmonic photocatalysis

    Science.gov (United States)

    Hao, Qi; Wang, Chenxi; Huang, Hao; Li, Wan; Du, Deyang; Han, Di; Qiu, Teng; Chu, Paul K.

    2015-01-01

    The effectiveness of photocatalytic processes is dictated largely by plasmonic materials with the capability to enhance light absorption as well as the energy conversion efficiency. Herein, we demonstrate how to improve the plasmonic photocatalytic properties of TiO2/Al nano-void arrays by overlapping the localized surface plasmon resonance (LSPR) modes with the TiO2 band gap. The plasmonic TiO2/Al arrays exhibit superior photocatalytic activity boasting an enhancement of 7.2 folds. The underlying mechanisms concerning the radiative energy transfer and interface energy transfer processes are discussed. Both processes occur at the TiO2/Al interface and their contributions to photocatalysis are evaluated. The results are important to the optimization of aluminum plasmonic materials in photocatalytic applications. PMID:26497411

  2. Determination of Sandoz Black Aluminum Coloring Dye Olive Aluminum Coloring Dye and Sodium Dichromate Aluminum Sealing Solutions by UV-Visible Spectrophotometry

    National Research Council Canada - National Science Library

    Sopok, Samuel

    1992-01-01

    The chemical literature lacks an acceptable method to determine and adequately control Sandoz black aluminum coloring dye, olive aluminum coloring dye, and sodium dichromate aluminum sealing solutions...

  3. Spray Rolling Aluminum Strip

    Energy Technology Data Exchange (ETDEWEB)

    Lavernia, E.J.; Delplanque, J-P; McHugh, K.M.

    2006-05-10

    Spray forming is a competitive low-cost alternative to ingot metallurgy for manufacturing ferrous and non-ferrous alloy shapes. It produces materials with a reduced number of processing steps, while maintaining materials properties, with the possibility of near-net-shape manufacturing. However, there are several hurdles to large-scale commercial adoption of spray forming: 1) ensuring strip is consistently flat, 2) eliminating porosity, particularly at the deposit/substrate interface, and 3) improving material yield. Through this program, a new strip/sheet casting process, termed spray rolling, has been developed, which is an innovative manufacturing technique to produce aluminum net-shape products. Spray rolling combines the benefits of twin-roll casting and conventional spray forming, showing a promising potential to overcome the above hurdles associated with spray forming. Spray rolling requires less energy and generates less scrap than conventional processes and, consequently, enables the development of materials with lower environmental impacts in both processing and final products. Spray Rolling was developed as a collaborative project between the University of California-Davis, the Colorado School of Mines, the Idaho National Engineering and Environmental Laboratory, and an industry team. The following objectives of this project were achieved: (1) Demonstration of the feasibility of the spray rolling process at the bench-scale level and evaluation of the materials properties of spray rolled aluminum strip alloys; and (2) Demonstration of 2X scalability of the process and documentation of technical hurdles to further scale up and initiate technology transfer to industry for eventual commercialization of the process.

  4. Cryogenic Far-IR Laser Absorptivity Measurements of the Herschel Space Observatory Telescope Mirror Coatings

    NARCIS (Netherlands)

    Fischer, J.; Klaassen, T.O.; Hovenier, J.W.; Jakob, G.; Poglitsch, A.; Sternberg, O.

    2004-01-01

    Far-infrared laser calorimetry was used to measure the absorptivity, and thus the emissivity, of aluminum-coated silicon carbide mirror samples produced during the coating qualification run of the Herschel Space Observatory telescope to be launched by the European Space Agency in 2007. The samples

  5. Hard coatings

    International Nuclear Information System (INIS)

    Dan, J.P.; Boving, H.J.; Hintermann, H.E.

    1993-01-01

    Hard, wear resistant and low friction coatings are presently produced on a world-wide basis, by different processes such as electrochemical or electroless methods, spray technologies, thermochemical, CVD and PVD. Some of the most advanced processes, especially those dedicated to thin film depositions, basically belong to CVD or PVD technologies, and will be looked at in more detail. The hard coatings mainly consist of oxides, nitrides, carbides, borides or carbon. Over the years, many processes have been developed which are variations and/or combinations of the basic CVD and PVD methods. The main difference between these two families of deposition techniques is that the CVD is an elevated temperature process (≥ 700 C), while the PVD on the contrary, is rather a low temperature process (≤ 500 C); this of course influences the choice of substrates and properties of the coating/substrate systems. Fundamental aspects of the vapor phase deposition techniques and some of their influences on coating properties will be discussed, as well as the very important interactions between deposit and substrate: diffusions, internal stress, etc. Advantages and limitations of CVD and PVD respectively will briefly be reviewed and examples of applications of the layers will be given. Parallel to the development and permanent updating of surface modification technologies, an effort was made to create novel characterisation methods. A close look will be given to the coating adherence control by means of the scratch test, at the coating hardness measurement by means of nanoindentation, at the coating wear resistance by means of a pin-on-disc tribometer, and at the surface quality evaluation by Atomic Force Microscopy (AFM). Finally, main important trends will be highlighted. (orig.)

  6. KARAKTERISTIK ORIENTED STRAND BOARD DARI KAYU AKASIA DAN AFRIKA BERDASARKAN PENYUSUNAN ARAH STRAND

    Directory of Open Access Journals (Sweden)

    Nurhaida

    2008-04-01

    Full Text Available The research objectives arc to evaluate physical and mechanical properties of OSB based on strands orientation; and to evaluate physical and mechanical properties of OSB made from akasia wood (Acacia mangium Wild and afrika wood (Maesopsis eminii Engl. Akasia and afrika wood are used for OSB strand material with phenol formaldehyde (PF as adhesives and addition of paraffin. OSB made in this research is consist of three plies whereas are differed into eight (8 strand orientations. In the making process, hot press was carried out at 160OC and pressure 25kg.cm-2 for 15 minutes. Determination of OSB physical and mechanical properties is referred to JIS A 5908-2003. Result showed that strand orientations has no affect to OSB physical properties except for linicr swelling 24h, but it significantly influence all mechanical properties of OSB. Wood species have an effect on mechanical properties of OSB in the dry test, wet MOE lengthwise test and OSB physical properties, particularly to OSB density and water absorbing capability at 2h and 24h. All of OSB physical properties arc meet JIS A 5908-2003 standard, but not all of the mechanical properties such as dry MOE lengthwise, dry MOE and MOR widthwise. The best physical and mechanical properties is presented by OSB made from akasia wood in strand orientation F, G, Band C whereas all parameters meet JIS A 5908-2003 standard. In comparation with strand orientation B that is frequent used in industry, strand orientation F and G arc proficient to raise the modulus elasticity value (MOE and strength (MOR as much as 167.81-231.65% and 89.73-109.87%, respectively; especially in widthwise board application. Furthermore, strand orientation F and G arc more flexible as structural components

  7. Development of High-Reflectivity Optical Coatings for the Vacuum Ultraviolet and Verification on a Sounding Rocket Flight

    Data.gov (United States)

    National Aeronautics and Space Administration — We desire to develop new thin film coatings of fluorides to utilize the high intrinsic reflectivity of aluminum. Highly controllable thickness of fluorides can be...

  8. Influence Of Carboxymethyl Cellulose For The Transport Of Titanium Dioxide Nanoparticles In Clean Silica And Mineral-Coated Sands

    Science.gov (United States)

    The transport properties of titanium dioxide (anatase polymorph) nanoparticles encapsulated by carboxymethyl cellulose (CMC) were evaluated as a function of changes in the solute chemical properties in clean quartz, amorphous aluminum and iron hydroxide-coated sands. While prist...

  9. Corrosion characteristics of unprotected post-tensioning strands under stress.

    Science.gov (United States)

    2014-05-01

    An investigation was conducted to determine the effect of stress condition : and environmental exposure on corrosion of post-tensioned strands during ungrouted periods. : Exposures for periods of up to 4 weeks of stressed, as-received strand placed i...

  10. PREPARATION OF URANIUM-ALUMINUM ALLOYS

    Science.gov (United States)

    Moore, R.H.

    1962-09-01

    A process is given for preparing uranium--aluminum alloys from a solution of uranium halide in an about equimolar molten alkali metal halide-- aluminum halide mixture and excess aluminum. The uranium halide is reduced and the uranium is alloyed with the excess aluminum. The alloy and salt are separated from each other. (AEC)

  11. Foam coating on aluminum alloy with laser cladding

    NARCIS (Netherlands)

    Ocelik, V.; van Heeswijk, V.; de Hosson, J.T.M.; Csach, K.

    dThis article concentrates on the creation of a foam layer on an Al-Si substrate with laser technology. The cladding of At-Si powder in the front of a laser track has been separated from the side injection of mixture of Al-Si/TiH2 powder (foaming agent), which allows for fine tuning of the main

  12. Impact Toughness and Heat Treatment for Cast Aluminum

    Science.gov (United States)

    Lee, Jonathan A (Inventor)

    2016-01-01

    A method for transforming a cast component made of modified aluminum alloy by increasing the impact toughness coefficient using minimal heat and energy. The aluminum alloy is modified to contain 0.55%-0.60% magnesium, 0.10%-0.15% titanium or zirconium, less than 0.07% iron, a silicon-tomagnesium product ratio of 4.0, and less than 0.15% total impurities. The shortened heat treatment requires an initial heating at 1,000deg F. for up to I hour followed by a water quench and a second heating at 350deg F. to 390deg F. for up to I hour. An optional short bake paint cycle or powder coating process further increase.

  13. Protective Coatings

    Science.gov (United States)

    1980-01-01

    General Magnaplate Corporation's pharmaceutical machine is used in the industry for high speed pressing of pills and capsules. Machine is automatic system for molding glycerine suppositories. These machines are typical of many types of drug production and packaging equipment whose metal parts are treated with space spinoff coatings that promote general machine efficiency and contribute to compliance with stringent federal sanitation codes for pharmaceutical manufacture. Collectively known as "synergistic" coatings, these dry lubricants are bonded to a variety of metals to form an extremely hard slippery surface with long lasting self lubrication. The coatings offer multiple advantages; they cannot chip, peel or be rubbed off. They protect machine parts from corrosion and wear longer, lowering maintenance cost and reduce undesired heat caused by power-robbing friction.

  14. Characterization of Environmental Stability of Pulsed Laser Deposited Oxide Ceramic Coatings

    Energy Technology Data Exchange (ETDEWEB)

    ADAMS, THADM

    2004-03-02

    A systematic investigation of candidate hydrogen permeation materials applied to a substrate using Pulsed Laser Deposition has been performed. The investigation focused on application of leading permeation-resistant materials types (oxide, carbides, and metals) on a stainless steel substrate. and evaluation of the stability of the applied coatings. Type 304L stainless steel substrates were coated with aluminum oxide, chromium oxide, and aluminum. Characterization of the coating-substrate system adhesion was performed using scratch adhesion testing and microindentation. Coating stability and environmental susceptibility were evaluated for two conditions-air at 350 degrees Celsius and Ar-H2 at 350 degrees Celsius for up to 100 hours. Results from this study have shown the pulsed laser deposition process to be an extremely versatile technology that is capable of producing a sound coating/substrate system for a wide variety of coating materials.

  15. Processing of aluminum matrix composites by electroless plating and melt infiltration

    International Nuclear Information System (INIS)

    Leon, C.A.; Bourassa, A.-M.; Drew, R.A.L.

    2000-01-01

    Reduction of the SiC/ Al interaction and enhancement of wetting between reinforcements and molten aluminum was obtained by modifying the ceramic surface with deposition of nickel and copper coatings. The preparation of nickel- and copper-coated ceramic particles as precursors for MMC fabrication was studied. Al 2 O 3 and SiC powders were successfully coated with Ni and Cu using electroless metal plating. Uniform and continuous metal films were deposited on both, alumina and silicon carbide powders XRD showed that the Ni-P deposit was predominantly amorphous, while the copper deposit was essentially polycrystalline. Infiltration results showed that the use of the coated powders enhances the wettability between the matrix and ceramic phase when processing particulate MMCs by a vacuum infiltration technique, giving a porosity-free composite with a homogeneously distributed reinforcing phase. The coating promoted easy metal flow through the preform, compared to the non-infiltration behavior of the uncoated counterpart samples XRD microstructural analysis of the composites indicates the formation of intermetallic phases such as CuAl 2 , in the case of copper coating, and NiAl and NiAl 3 when nickel-coated powders are infiltrated. Metallization of the ceramics minimizes the interfacial reaction of the SiC/Al composites and promotes wetting of Al 2 O 3 reinforcements with liquid aluminum. Copyright (2000) AD-TECH - International Foundation for the Advancement of Technology Ltd

  16. Facile synthesis of Graphene Oxide/Double-stranded DNA ...

    Indian Academy of Sciences (India)

    assembled liquid crystals and three-dimensional hydrogels of graphene oxidewith double-stranded DNA by simple mixing in an aqueous buffer media without unwinding double-strandedDNA to single-stranded DNA. The GO/dsDNA hydrogels have ...

  17. A mass stranding of the squid martialia hyadesi Rochebrune and ...

    African Journals Online (AJOL)

    1997-02-11

    Feb 11, 1997 ... All animals were immature, with females in lower stages of maturity than males. No predatory marine mammals were seen in the area during or after the stranding event. An interpretation of the stranding is presented with reference to historical reports of squid strandings worldwide. Evidence suggests some ...

  18. Optimization of nanocrystalline γ-alumina coating for direct spray ...

    Indian Academy of Sciences (India)

    Hoffman and Leibowitz 1971) and sput- tering (Jin et al 2003). On the other hand, aluminum oxide layer could be useful for coating the spray water-cooled optical and electrical devices, due to its interesting proper- ties such as optical transparency, ...

  19. Recycling light metals : Optimal thermal de-coating

    NARCIS (Netherlands)

    Kvithyld, A.; Meskers, C.E.M.; Gaal, S.; Reuter, M.

    2008-01-01

    Thermal de-coating of painted and lacquered scrap is one of the new innovations developed for aluminum recycling. If implemented in all recycling and optimized as suggested in this article, recovery would be improved with considerable economic impact. Generally, contaminated scrap is difficult to

  20. G-Strands on symmetric spaces

    Science.gov (United States)

    2017-01-01

    We study the G-strand equations that are extensions of the classical chiral model of particle physics in the particular setting of broken symmetries described by symmetric spaces. These equations are simple field theory models whose configuration space is a Lie group, or in this case a symmetric space. In this class of systems, we derive several models that are completely integrable on finite dimensional Lie group G, and we treat in more detail examples with symmetric space SU(2)/S1 and SO(4)/SO(3). The latter model simplifies to an apparently new integrable nine-dimensional system. We also study the G-strands on the infinite dimensional group of diffeomorphisms, which gives, together with the Sobolev norm, systems of 1+2 Camassa–Holm equations. The solutions of these equations on the complementary space related to the Witt algebra decomposition are the odd function solutions. PMID:28413343

  1. Wear resistance analysis of the aluminum 7075 alloy and the nanostructured aluminum 7075 - silver nanoparticles composites

    Directory of Open Access Journals (Sweden)

    Estrada-Ruiz R.H.

    2016-01-01

    Full Text Available Nanostructured composites of the aluminum 7075 alloy and carbon-coated silver nanoparticles were synthetized by the mechanical milling technique using a high-energy mill SPEX 8000M; the powders generated were compacted, sintered and hot-extruded to produce 1 cm-diameter bars. The composites were then subjected to a wear test using a pin-on-disc device to validate the hypothesis that second phase-ductile nanometric particles homogenously distributed throughout the metalmatrix improve the wear resistance of the material. It was found that silver nanoparticles prevent the wear of the material by acting as an obstacle to dislocations movement during the plastic deformation of the contact surface, as well as a solid lubricant when these are separated from the metal-matrix.

  2. Optomechanics of Single Aluminum Nanodisks.

    Science.gov (United States)

    Su, Man-Nung; Dongare, Pratiksha D; Chakraborty, Debadi; Zhang, Yue; Yi, Chongyue; Wen, Fangfang; Chang, Wei-Shun; Nordlander, Peter; Sader, John E; Halas, Naomi J; Link, Stephan

    2017-04-12

    Aluminum nanostructures support tunable surface plasmon resonances and have become an alternative to gold nanoparticles. Whereas gold is the most-studied plasmonic material, aluminum has the advantage of high earth abundance and hence low cost. In addition to understanding the size and shape tunability of the plasmon resonance, the fundamental relaxation processes in aluminum nanostructures after photoexcitation must be understood to take full advantage of applications such as photocatalysis and photodetection. In this work, we investigate the relaxation following ultrafast pulsed excitation and the launching of acoustic vibrations in individual aluminum nanodisks, using single-particle transient extinction spectroscopy. We find that the transient extinction signal can be assigned to a thermal relaxation of the photoexcited electrons and phonons. The ultrafast heating-induced launching of in-plane acoustic vibrations reveals moderate binding to the glass substrate and is affected by the native aluminum oxide layer. Finally, we compare the behavior of aluminum nanodisks to that of similarly prepared and sized gold nanodisks.

  3. Oxidation resistant nanocrystalline MCrAl(Y) coatings and methods of forming such coatings

    Science.gov (United States)

    Cheruvu, Narayana S.; Wei, Ronghua

    2014-07-29

    The present disclosure relates to an oxidation resistant nanocrystalline coating and a method of forming an oxidation resistant nanocrystalline coating. An oxidation resistant coating comprising an MCrAl(Y) alloy may be deposited on a substrate, wherein M, includes iron, nickel, cobalt, or combinations thereof present greater than 50 wt % of the MCrAl(Y) alloy, chromium is present in the range of 15 wt % to 30 wt % of the MCrAl(Y) alloy, aluminum is present in the range of 6 wt % to 12 wt % of the MCrAl(Y) alloy and yttrium, is optionally present in the range of 0.1 wt % to 0.5 wt % of the MCrAl(Y) alloy. In addition, the coating may exhibit a grain size of 200 nm or less as deposited.

  4. Reduction of cathodic delamination rates of anticorrosive coatings using free radical scavengers

    DEFF Research Database (Denmark)

    Sørensen, Per Aggerholm; Weinell, C. E.; Dam-Johansen, Kim

    2010-01-01

    , copper, aluminum, galvanized steel, and brass also showed a reduction in the rate of cathodic delamination when the coating was modified with a free radical scavenger. The protective mechanism of free radical scavengers investigated for the primers are similar to that of antioxidants used for protection...... against photochemical degradation by UV-radiation of top coatings. Both substrate corrosion and degradation of a coating exposed to UV-radiation lead to the formation of free radicals as reactive intermediates....

  5. Peptide nucleic acid probe for protein affinity purification based on biotin-streptavidin interaction and peptide nucleic acid strand hybridization.

    Science.gov (United States)

    Tse, Jenny; Wang, Yuanyuan; Zengeya, Thomas; Rozners, Eriks; Tan-Wilson, Anna

    2015-02-01

    We describe a new method for protein affinity purification that capitalizes on the high affinity of streptavidin for biotin but does not require dissociation of the biotin-streptavidin complex for protein retrieval. Conventional reagents place both the selectively reacting group (the "warhead") and the biotin on the same molecule. We place the warhead and the biotin on separate molecules, each linked to a short strand of peptide nucleic acid (PNA), synthetic polymers that use the same bases as DNA but attached to a backbone that is resistant to attack by proteases and nucleases. As in DNA, PNA strands with complementary base sequences hybridize. In conditions that favor PNA duplex formation, the warhead strand (carrying the tagged protein) and the biotin strand form a complex that is held onto immobilized streptavidin. As in DNA, the PNA duplex dissociates at moderately elevated temperature; therefore, retrieval of the tagged protein is accomplished by a brief exposure to heat. Using iodoacetate as the warhead, 8-base PNA strands, biotin, and streptavidin-coated magnetic beads, we demonstrate retrieval of the cysteine protease papain. We were also able to use our iodoacetyl-PNA:PNA-biotin probe for retrieval and identification of a thiol reductase and a glutathione transferase from soybean seedling cotyledons. Copyright © 2014 Elsevier Inc. All rights reserved.

  6. Coating of Self-Catalytic Nickel on Aluminum and Aluminum Alloys.

    Science.gov (United States)

    1983-09-14

    AD-A40697 COATN NOF SELFCATAYI CNICKEL ONALUMINUM AND ALUMINUMALLOYS U) NS UTONACTONAL SE TECNICA AEROESPACIAL MADRI S SA INT A C AL V AREZ 55 NONES...C LLj Prepared for INSTITUTO NACIONAL DE TECNICA AEROESPACIAL S"Esteban Terradas". Torrsj6n de Ardoz, Madrid, Spain. and EUROPEAN OFFICE OF AEROSPACE... Aeroespacial ARLA&WAUE"IT Kumgang Dptf. Petr6lsos Materiales Func. y Protec- 2301/Di tivos. Torrejdn de Ardoz. Madrid. Spain.____________ 11. CONIROLLING1N

  7. Chemically sprayed PbS coatings for photothermal solar energy conversion

    Science.gov (United States)

    Agarwal, R. C.; Pillai, P. K. C.

    1982-05-01

    This paper reports on an investigation into the optical and physical properties of PbS coatings prepared by spray pyrolysis onto chemically brightened aluminum substrates. The advantages are low cost, reasonably good selectivity and the coatings' ability to be scaled onto collectors of any desired size. The coatings exhibit a high absorptivity in the solar range and a low emissivity in the thermal range. Finally, the photothermal conversion efficiencies of black paint-coated and PbS-coated solar collectors are compared.

  8. The binding efficiency of RPA to telomeric G-strands folded into contiguous G-quadruplexes is independent of the number of G4 units.

    Science.gov (United States)

    Lancrey, Astrid; Safa, Layal; Chatain, Jean; Delagoutte, Emmanuelle; Riou, Jean-François; Alberti, Patrizia; Saintomé, Carole

    2018-03-01

    Replication protein A (RPA) is a single-stranded DNA binding protein involved in replication and in telomere maintenance. During telomere replication, G-quadruplexes (G4) can accumulate on the lagging strand template and need to be resolved. It has been shown that human RPA is able to unfold a single G4. Nevertheless, the G-strand of human telomeres is prone to fold into higher-order structures formed by contiguous G-quadruplexes. To understand how RPA deals with these structures, we studied its interaction with telomeric G-strands folding into an increasing number of contiguous G4s. The aim of this study was to determine whether the efficiency of binding/unfolding of hRPA to telomeric G-strands depends on the number of G4 units. Our data show that the number n of contiguous G4 units (n ≥ 2) does not affect the efficiency of hRPA to coat transiently exposed single-stranded telomeric G-strands. This feature may be essential in preventing instability due to G4 structures during telomere replication. Copyright © 2017 Elsevier B.V. and Société Française de Biochimie et Biologie Moléculaire (SFBBM). All rights reserved.

  9. Aluminum and Alzheimer's Disease.

    Science.gov (United States)

    Colomina, Maria Teresa; Peris-Sampedro, Fiona

    2017-01-01

    Aluminum (Al) is one of the most extended metals in the Earth's crust. Its abundance, together with the widespread use by humans, makes Al-related toxicity particularly relevant for human health.Despite some factors influence individual bioavailability to this metal after oral, dermal, or inhalation exposures, humans are considered to be protected against Al toxicity because of its low absorption and efficient renal excretion. However, several factors can modify Al absorption and distribution through the body, which may in turn progressively contribute to the development of silent chronic exposures that may lately trigger undesirable consequences to health. For instance, Al has been recurrently shown to cause encephalopathy, anemia, and bone disease in dialyzed patients. On the other hand, it remains controversial whether low doses of this metal may contribute to developing Alzheimer's disease (AD), probably because of the multifactorial and highly variable presentation of the disease.This chapter primarily focuses on two key aspects related to Al neurotoxicity and AD, which are metabolic impairment and iron (Fe) alterations. We discuss sex and genetic differences as a plausible source of bias to assess risk assessment in human populations.

  10. Managing aluminum phosphide poisonings

    Science.gov (United States)

    Gurjar, Mohan; Baronia, Arvind K; Azim, Afzal; Sharma, Kalpana

    2011-01-01

    Aluminum phosphide (AlP) is a cheap, effective and commonly used pesticide. However, unfortunately, it is now one of the most common causes of poisoning among agricultural pesticides. It liberates lethal phosphine gas when it comes in contact either with atmospheric moisture or with hydrochloric acid in the stomach. The mechanism of toxicity includes cellular hypoxia due to the effect on mitochondria, inhibition of cytochrome C oxidase and formation of highly reactive hydroxyl radicals. The signs and symptoms are nonspecific and instantaneous. The toxicity of AlP particularly affects the cardiac and vascular tissues, which manifest as profound and refractory hypotension, congestive heart failure and electrocardiographic abnormalities. The diagnosis of AlP usually depends on clinical suspicion or history, but can be made easily by the simple silver nitrate test on gastric content or on breath. Due to no known specific antidote, management remains primarily supportive care. Early arrival, resuscitation, diagnosis, decrease the exposure of poison (by gastric lavage with KMnO4, coconut oil), intensive monitoring and supportive therapy may result in good outcome. Prompt and adequate cardiovascular support is important and core in the management to attain adequate tissue perfusion, oxygenation and physiologic metabolic milieu compatible with life until the tissue poison levels are reduced and spontaneous circulation is restored. In most of the studies, poor prognostic factors were presence of acidosis and shock. The overall outcome improved in the last decade due to better and advanced intensive care management. PMID:21887030

  11. The development of 5XXX aluminum alloys for RCS applications

    Science.gov (United States)

    McBride, J. K.; Sanders, R. E.; Reavis, H. G.

    1996-06-01

    The material characteristics necessary for making aluminum ends for beverage cans have changed dramatically as the industry has evolved over the past 30 years. This article traces the evolution of alloys used in end-stock applications from the 1950s to the present. Early experiences with H19 rigid-container sheet alloys that resulted in the development of alloy 5182 are reviewed, with emphasis on work-hardening and partial-annealing behavior. Changes in the industry, particularly coil coating and new end designs, that drove metallurgical changes to the product are discussed.

  12. The Resource-Saving Technology of Aluminum Nitride Obtaining During Combustion of Aluminum Nanopowder in Air

    OpenAIRE

    Ilyin, Aleksandr Petrovich; Mostovshchikov, Andrey Vladimirovich; Root, Lyudmila Olegovna

    2016-01-01

    The resource-saving technology of aluminum nitride obtaining during the combustion of aluminum nanopowder in air has been analyzed in the article. The investigation of the crystal phases of aluminum nanopowder combustion products obtained under the magnetic field exposure has been made. The experimental results showed the increase of aluminum nitride content up to 86 wt. % in comparison with the aluminum nitride content in combustion products without any exposure. The mechanism of aluminum ni...

  13. Double-stranded DNA dissociates into single strands when dragged into a poor solvent.

    Science.gov (United States)

    Cui, Shuxun; Yu, Jin; Kühner, Ferdinand; Schulten, Klaus; Gaub, Hermann E

    2007-11-28

    DNA displays a richness of biologically relevant supramolecular structures, which depend on both sequence and ambient conditions. The effect of dragging double-stranded DNA (dsDNA) from water into poor solvent on the double-stranded structure is still unclear because of condensation. Here, we employed single molecule techniques based on atomic force microscopy and molecular dynamics (MD) simulations to investigate the change in structure and mechanics of DNA during the ambient change. We found that the two strands are split apart when the dsDNA is pulled at one strand from water into a poor solvent. The findings were corroborated by MD simulations where dsDNA was dragged from water into poor solvent, revealing details of the strand separation at the water/poor solvent interface. Because the structure of DNA is of high polarity, all poor solvents show a relatively low polarity. We speculate that the principle of spontaneous unwinding/splitting of dsDNA by providing a low-polarity (in other word, hydrophobic) micro-environment is exploited as one of the catalysis mechanisms of helicases.

  14. Development and Characterization of B4C Reinforced Detonation-Sprayed Al Coatings

    Science.gov (United States)

    Tillmann, W.; Hollingsworth, P. S.; Fischer, G.; Nellesen, J.; Beckmann, F.

    2014-02-01

    Because of their excellent properties aluminum and its alloys cover a wide range of applications especially in the lightweight construction sector. In order to reach a higher strength and wear resistance metal matrix composites (MMCs) are used. Typically Al MMCs are manufactured by casting or extrusion processes. The disadvantage of these production routes is a cost-intensive and time-consuming finishing in terms of grinding and milling. The technique of thermal spraying provides the possibility to coat aluminum parts with MMCs close to their final shape. In addition to the shape accuracy the ductility and toughness of the coated parts are generally higher compared to extruded or casted parts. This study describes the development of detonation-sprayed boron carbide reinforced aluminum coatings on aluminum (EN AW 5754) substrates. The optimization of the coatings was focused on a homogeneous coating structure, a low coating porosity, a high deposition efficiency, a high number of embedded carbides, and a small percentage of oxides. In continuous tensile tests the influence of the MMC coating on the tensile strength was determined. Furthermore, the tensile strength was investigated in a discontinuous tensile test step by step. The different stages of deformation were analyzed by using micro computed tomography. This method enables the observation of tensile specimens in 3D, and consequently the site and moment of crack formation.

  15. Actin is bundled in activation-tagged tobacco mutants that tolerate aluminum.

    Science.gov (United States)

    Ahad, Abdul; Nick, Peter

    2007-01-01

    A panel of aluminum-tolerant (AlRes) mutants was isolated by protoplast-based T-DNA activation tagging in the tobacco cultivar SR1. The mutants fell into two phenotypic classes: a minority of the mutants were fertile and developed similarly to the wild type (type I), the majority was male-sterile and grew as semi-dwarfs (type II). These traits, along with the aluminum tolerance, were inherited in a monogenic dominant manner. Both types of mutants were characterized by excessive bundling of actin microfilaments and by a strongly increased abundance of actin, a phenotype that could be partially phenocopied in the wild type by treatment with aluminum chloride. The actin bundles could be dissociated into finer strands by addition of exogenous auxin in both types of mutants. However, actin microfilaments and leaf expansion were sensitive to blockers of actin assembly in the wild type and in the mutants of type I, whereas they were more tolerant in the mutants of type II. The mutants of type II displayed a hypertrophic development of vasculature, manifest in form of supernumerary leaf veins and extended xylem layers in stems and petioles. Whereas mutants of type I were characterized by a normal, but aluminum-tolerant polar auxin-transport, auxin-transport was strongly promoted in the mutants of type II. The phenotype of these mutants is discussed in terms of reduced endocytosis leading, concomitantly with aluminum tolerance, to changes in polar auxin transport.

  16. Gas evolution behavior of aluminum in mortar

    International Nuclear Information System (INIS)

    Hashizume, Shuji; Matsumoto, Junko; Banba, Tsunetaka

    1996-10-01

    As a part of study of leaching behavior for solidified dry low level radioactive waste, gas evolution behavior of aluminum in mortar was investigated, and a plan of our research was proposed. The effect of pH on corrosion rate of aluminum, corrosion product, time dependency of corrosion rate of aluminum in mortar, change of corrosion mechanism, the effects of Na, Ca and Cl ions on corrosion rate of aluminum in mortar and corrosion behavior of aluminum when aluminum was used as sacrificed anode in reinforced concrete were previously clarified. Study of the effects of environmental factors such as pH, kind of ions and temperature on gas evolution behavior of aluminum and the effect of aluminum/carbon steel surface ratio no gas evolution behavior of aluminum were planed. (author). 75 refs

  17. Gas evolution behavior of aluminum in mortar

    Energy Technology Data Exchange (ETDEWEB)

    Hashizume, Shuji; Matsumoto, Junko; Banba, Tsunetaka [Japan Atomic Energy Research Inst., Tokai, Ibaraki (Japan). Tokai Research Establishment

    1996-10-01

    As a part of study of leaching behavior for solidified dry low level radioactive waste, gas evolution behavior of aluminum in mortar was investigated, and a plan of our research was proposed. The effect of pH on corrosion rate of aluminum, corrosion product, time dependency of corrosion rate of aluminum in mortar, change of corrosion mechanism, the effects of Na, Ca and Cl ions on corrosion rate of aluminum in mortar and corrosion behavior of aluminum when aluminum was used as sacrificed anode in reinforced concrete were previously clarified. Study of the effects of environmental factors such as pH, kind of ions and temperature on gas evolution behavior of aluminum and the effect of aluminum/carbon steel surface ratio no gas evolution behavior of aluminum were planed. (author). 75 refs.

  18. Improved corrosion protection of aluminum alloys by low-temperature plasma interface engineering

    Science.gov (United States)

    Reddy, Chandra Mudupu

    The System Approach Interface Engineering (SAIE) concept was employed to develop corrosion protection processes for aluminum (Al) alloys by application of a low temperature plasma interface engineering technique with a cathodic electrocoat (E-coat) as the primary layer coating. The SAIE concept emphasizes that the corrosion protection property of the coated system for Al alloys depends on the total system rather than any good corrosion protection component of the system. The cathodic E-coated SAIE plasma pretreatments on Alclad 2024-T3, 2024-T3 bare and 7075-T6 bare alloys showed excellent corrosion resistance property when tested by SO2 and Prohesion salt spray tests. These systems out performed the conventional conversion coated controls, chromate conversion coated then Deft primer coated (CC Deft) and chromate conversion coated then cathodic E-coated (CC E-coat) in both the corrosion testes. The corrosion protection by SAIE systems depends on three major factors; (1) improved barrier characteristics of E-coat, (2) water insensitive adhesion of E-coat to plasma polymers deposited in a DC discharge and (3) creating a stable surface oxide layer by plasma treatment or chemical cleaning. Different chemical pretreatments were employed to create a stable barrier type aluminum oxide layer on the surfaces of the substrates prior to plasma polymer deposition. The surface analysis showed that these pretreatments depend on the type of alloy and surface chemistry. As received surfaces with acetone wipe and plasma cleaning of the organic contaminants was found to be best for Alclad 2024-T3 alloy. Chemical alkaline cleaning for 2024-T3 bare and alkaline cleaning followed by deoxidization for 7075-T6 bare alloy were necessary. The adhesion of the cathodic E-coat was improved by surface energy matching techniques by deposition of various plasma polymer films of trimethylsilane (TMS) and mixtures of TMS with O2, H2, and N2. The adhesion performance evaluated by the N

  19. The multiple personalities of Watson and Crick strands

    Directory of Open Access Journals (Sweden)

    Graur Dan

    2011-02-01

    Full Text Available Abstract Background In genetics it is customary to refer to double-stranded DNA as containing a "Watson strand" and a "Crick strand." However, there seems to be no consensus in the literature on the exact meaning of these two terms, and the many usages contradict one another as well as the original definition. Here, we review the history of the terminology and suggest retaining a single sense that is currently the most useful and consistent. Proposal The Saccharomyces Genome Database defines the Watson strand as the strand which has its 5'-end at the short-arm telomere and the Crick strand as its complement. The Watson strand is always used as the reference strand in their database. Using this as the basis of our standard, we recommend that Watson and Crick strand terminology only be used in the context of genomics. When possible, the centromere or other genomic feature should be used as a reference point, dividing the chromosome into two arms of unequal lengths. Under our proposal, the Watson strand is standardized as the strand whose 5'-end is on the short arm of the chromosome, and the Crick strand as the one whose 5'-end is on the long arm. Furthermore, the Watson strand should be retained as the reference (plus strand in a genomic database. This usage not only makes the determination of Watson and Crick unambiguous, but also allows unambiguous selection of reference stands for genomics. Reviewers This article was reviewed by John M. Logsdon, Igor B. Rogozin (nominated by Andrey Rzhetsky, and William Martin.

  20. Method of preparing and applying single stranded DNA probes to double stranded target DNAs in situ

    Science.gov (United States)

    Gray, J.W.; Pinkel, D.

    1991-07-02

    A method is provided for producing single stranded non-self-complementary nucleic acid probes, and for treating target DNA for use therewith. The probe is constructed by treating DNA with a restriction enzyme and an exonuclease to form template/primers for a DNA polymerase. The digested strand is resynthesized in the presence of labeled nucleoside triphosphate precursor. Labeled single stranded fragments are separated from the resynthesized fragments to form the probe. Target DNA is treated with the same restriction enzyme used to construct the probe, and is treated with an exonuclease before application of the probe. The method significantly increases the efficiency and specificity of hybridization mixtures by increasing effective probe concentration by eliminating self-hybridization between both probe and target DNAs, and by reducing the amount of target DNA available for mismatched hybridizations. No Drawings

  1. Oxide Dispersion Strengthened Iron Aluminide by CVD Coated Powders

    Energy Technology Data Exchange (ETDEWEB)

    Asit Biswas Andrew J. Sherman

    2006-09-25

    This I &I Category2 program developed chemical vapor deposition (CVD) of iron, aluminum and aluminum oxide coated iron powders and the availability of high temperature oxidation, corrosion and erosion resistant coating for future power generation equipment and can be used for retrofitting existing fossil-fired power plant equipment. This coating will provide enhanced life and performance of Coal-Fired Boilers components such as fire side corrosion on the outer diameter (OD) of the water wall and superheater tubing as well as on the inner diameter (ID) and OD of larger diameter headers. The program also developed a manufacturing route for readily available thermal spray powders for iron aluminide coating and fabrication of net shape component by powder metallurgy route using this CVD coated powders. This coating can also be applid on jet engine compressor blade and housing, industrial heat treating furnace fixtures, magnetic electronic parts, heating element, piping and tubing for fossil energy application and automotive application, chemical processing equipment , heat exchanger, and structural member of aircraft. The program also resulted in developing a new fabrication route of thermal spray coating and oxide dispersion strengthened (ODS) iron aluminide composites enabling more precise control over material microstructures.

  2. New insights on single-stranded versus double-stranded DNA library preparation for ancient DNA

    DEFF Research Database (Denmark)

    Wales, Nathan; Carøe, Christian; Sandoval-Velasco, Marcela

    2015-01-01

    An innovative single-stranded DNA (ssDNA) library preparation method has sparked great interest among ancient DNA (aDNA) researchers, especially after reports of endogenous DNA content increases >20-fold in some samples. To investigate the behavior of this method, we generated ssDNA...... and conventional double-stranded DNA (dsDNA) libraries from 23 ancient and historic plant and animal specimens. We found ssDNA library preparation substantially increased endogenous content when dsDNA libraries contained...

  3. Scaleable Clean Aluminum Melting Systems

    Energy Technology Data Exchange (ETDEWEB)

    Han, Q.; Das, S.K. (Secat, Inc.)

    2008-02-15

    The project entitled 'Scaleable Clean Aluminum Melting Systems' was a Cooperative Research and Development Agreements (CRADAs) between Oak Ridge National Laboratory (ORNL) and Secat Inc. The three-year project was initially funded for the first year and was then canceled due to funding cuts at the DOE headquarters. The limited funds allowed the research team to visit industrial sites and investigate the status of using immersion heaters for aluminum melting applications. Primary concepts were proposed on the design of furnaces using immersion heaters for melting. The proposed project can continue if the funding agency resumes the funds to this research. The objective of this project was to develop and demonstrate integrated, retrofitable technologies for clean melting systems for aluminum in both the Metal Casting and integrated aluminum processing industries. The scope focused on immersion heating coupled with metal circulation systems that provide significant opportunity for energy savings as well as reduction of melt loss in the form of dross. The project aimed at the development and integration of technologies that would enable significant reduction in the energy consumption and environmental impacts of melting aluminum through substitution of immersion heating for the conventional radiant burner methods used in reverberatory furnaces. Specifically, the program would couple heater improvements with furnace modeling that would enable cost-effective retrofits to a range of existing furnace sizes, reducing the economic barrier to application.

  4. Chemical synthesis of aluminum nanoparticles

    Energy Technology Data Exchange (ETDEWEB)

    Ghanta, Sekher Reddy; Muralidharan, Krishnamurthi, E-mail: kmsc@uohyd.ernet.in [Advanced Center of Research in High Energy Materials (ACRHEM), University of Hyderabad (India)

    2013-06-15

    An alternate synthetic route has been described for the production of aluminum nanoparticles (Al-NPs). These Al-NPs were obtained through a reduction of aluminum acetylacetonate [Al(acac){sub 3}] by lithium aluminum hydride (LiAlH{sub 4}) in mestitylene at 165 Degree-Sign C. The side products were removed by repeated washing with dry, ice cold methanol and the reaction mixture was filtered to obtain gray-colored Al-NPs. The synthesized nanoparticles were characterized by Powder X-ray diffraction pattern and {sup 27}Al-MAS-NMR spectrum. The X-ray diffraction pattern confirmed the formation of face-centered cubic (fcc) form of aluminum. The size and morphology were investigated by scanning electron microscope and transmission electron microscope which showed particle of varying shapes with size ranging from 50 to 250 nm. The weight loss from the nanoparticles was studied by thermo gravimetric analysis which indicated that the nanoparticles were tightly bound with an unknown amorphous organic residue which cannot be removed by simple washing. The carbonaceous residue might be outcome of the decomposition of acac ligand which was responsible in stabilizing aluminum nanoparticles.

  5. Thermophysical Properties of Liquid Aluminum

    Science.gov (United States)

    Leitner, Matthias; Leitner, Thomas; Schmon, Alexander; Aziz, Kirmanj; Pottlacher, Gernot

    2017-06-01

    Ohmic pulse-heating with sub-microsecond time resolution is used to obtain thermophysical properties for aluminum in the liquid phase. Measurement of current through the sample, voltage drop across the sample, surface radiation, and volume expansion allow the calculation of specific heat capacity and the temperature dependencies of electrical resistivity, enthalpy, and density of the sample at melting and in the liquid phase. Thermal conductivity and thermal diffusivity as a function of temperature are estimated from resistivity data using the Wiedemann-Franz law. Data for liquid aluminum obtained by pulse-heating are quite rare because of the low melting temperature of aluminum with 933.47 K (660.32 °C), as the fast operating pyrometers used for the pulse-heating technique with rise times of about 100 ns generally might not be able to resolve the melting plateau of aluminum because they are not sensitive enough for such low temperature ranges. To overcome this obstacle, we constructed a new, fast pyrometer sensitive in this temperature region. Electromagnetic levitation, as the second experimental approach used, delivers data for surface tension (this quantity is not available by means of the pulse-heating technique) and for density of aluminum as a function of temperature. Data obtained will be extensively compared to existing literature data.

  6. Simultaneous electropolishing and electrodeposition of aluminum in ionic liquid under ambient conditions

    Science.gov (United States)

    Hou, Yuanyuan; Li, Ruiqian; Liang, Jun

    2018-03-01

    Electrodeposition and electropolishing of aluminum are achieved simultaneously in the ionic liquid composed of anhydrous aluminum chloride and trimethylamine hydrochloride. With the protection of a hydrocarbon layer, the process can be carried out under ambient atmosphere. As a result, a smooth mirror-like surface with the roughness only several nanometers is obtained on the anode Al and a uniform Al coating with the thickness about 5 μm is covered on the cathode. Importantly, this work presents the recycling of Al resource in a closed system.

  7. Materials, Strands, and Cables for Superconducting Accelerator Magnets. Final Report

    Energy Technology Data Exchange (ETDEWEB)

    Sumption, Mike D. [Ohio State University, Columbia, OH (United States); Collings, Edward W. [Ohio State University, Columbia, OH (United States)

    2014-09-19

    This report focuses on Materials, Strands and Cables for High Energy Physics Particle accelerators. In the materials area, work has included studies of basic reactions, diffusion, transformations, and phase assemblage of Nb3Sn. These materials science aspects have been married to results, in the form of flux pinning, Bc2, Birr, and transport Jc, with an emphasis on obtaining the needed Jc for HEP needs. Attention has also been paid to the “intermediate-temperature superconductor”, magnesium diboride emphasis being placed on (i) irreversibility field enhancement, (ii) critical current density and flux pinning, and (iii) connectivity. We also report on studies of Bi-2212. The second area of the program has been in the area of “Strands” in which, aside from the materials aspect of the conductor, its physical properties and their influence on performance have been studied. Much of this work has been in the area of magnetization estimation and flux jump calculation and control. One of the areas of this work was strand instabilities in high-performance Nb3Sn conductors due to combined fields and currents. Additionally, we investigated quench and thermal propagation in YBCO coated conductors at low temperatures and high fields. The last section, “Cables”, focussed on interstrand contact resistance, ICR, it origins, control, and implications. Following on from earlier work in NbTi, the present work in Nb3Sn has aimed to make ICR intermediate between the two extremes of too little contact (no current sharing) and too much (large and unacceptable magnetization and associated beam de-focussing). Interstrand contact and current sharing measurements are being made on YBCO based Roebel cables using transport current methods. Finally, quench was investigated for YBCO cables and the magnets wound from them, presently with a focus on 50 T solenoids for muon collider applications.

  8. Removal of Inclusions from Aluminum Through Filtration

    Science.gov (United States)

    Damoah, Lucas Nana Wiredu; Zhang, Lifeng

    2010-08-01

    Filtration experiments were carried out using both an AlF3 slurry-coated and an uncoated Al2O3 ceramic foam filter to study the removal of nonmetallic inclusions and impurity elements. The results showed that the 30-ppi ceramic foam filter removed up to 85 pct inclusions from aluminum. Several pictures of two- and three-dimensional morphologies of both nonmetallic and intermetallics inclusions also have been presented. The following contributing mechanisms for the removal of nonmetallic inclusions in the deep-bed filtration mode are proposed: (1) collision with walls and interception effect and (2) the formation of both intermetallic and nonmetallic inclusion bridges during filtration. Fluid dynamics modeling of inclusion attachment to the filter walls showed that most inclusions, especially those with larger sizes, are entrapped at the upper part of the filter, whereas smaller inclusions are dispersed well throughout the filter. The calculated inclusions removal fractions for the 30-ppi filter showed that almost all inclusions >125 μm are removed, and inclusions ~5 μm in size are removed up to 85 pct. The interfacial energy between two collided same-size inclusions was calculated, indicating that a strong clustering of inclusions may result within the filter window. Magnesium impurities were removed up to 86 pct by the AlF3 slurry-coated filter. The filter acted in active filtration mode in addition to the contribution of the air oxidation of dissolved [Mg], which was calculated to be 13 pct. The total mass transfer coefficient of dissolved [Mg] to the reaction interface was calculated to be 1.15 × 10-6 m/s.

  9. Aluminum nitride insulating films for MOSFET devices

    Science.gov (United States)

    Lewicki, G. W.; Maserjian, J.

    1972-01-01

    Application of aluminum nitrides as electrical insulator for electric capacitors is discussed. Electrical properties of aluminum nitrides are analyzed and specific use with field effect transistors is defined. Operational limits of field effect transistors are developed.

  10. Aluminum--Industry of the Future

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    2001-01-23

    This 8-page brochure describes the Office of Industrial Technologies' Aluminum Industry of the Future; a partnership between the Department of Energy and the aluminum industry established to increase industrial energy and cost efficiency.

  11. Chemical vapor deposition of aluminide coatings on iron, nickel and superalloys

    International Nuclear Information System (INIS)

    John, John T.; De, P.K.; Dubey, Vivekanand; Srinivasa, Raman

    2009-08-01

    Aluminide coatings are a class of intermetallic coatings applied on nickel and cobalt base superalloys and steels to protect them from different forms of environmental degradation at high temperatures. In this report a CVD system that can produce the aluminide coatings on iron, nickel and nickel base alloys has been described and the result of chemical vapor deposition of aluminide coatings on iron specimens, their characterization, and property evaluation have been presented. The CVD system consists of an AlCl 3 bath, a stainless steel retort as a hot-wall reacto, cold traps and vacuum system. Aluminium chloride vapor was carried in a stream of hydrogen gas at a flow rate of 150 SCCM (standard cubic centimeter per minute) into the CVD reactor maintained in the temperature range of 1173 - 1373 K and at a pressure of 1.33 kPa (10 Torr). Aluminum deposition takes place from aluminium subchlorides produced by reaction between AlCl 3 and pure aluminum kept in the CVD reactor. The aluminum diffuses into the iron samples and iron aluminide phases are formed at the surface. The coatings were shining bright and showed good adherence to the substrate. The coatings consisted of FeAl phase over a wide range of experimental conditions. The growth kinetics of the coating followed a parabolic rate law and the mean activation energy was 212 ±16 kJ/mol. Optical microscopic studies on the transverse section of the coating showed that the aluminide coating on iron consisted of two layers. The top layer had a thickness in the range of 20-50 μm, and the under layer had thickness ranging from 35 to 250 μm depending on coating temperature in two hours. The thickness of the aluminide layer increased with coating duration and temperature. Electron microprobe studies (EPMA) showed that the aluminum concentration decreased steadily as distance from the surface increased. TEM studies showed that the outer most layer had a B2 order (of the FeAl phase), which extended even into the under

  12. Coating synthesis on dielectric substrates assisted by pulsed beams of high-energy gas atoms

    Science.gov (United States)

    Grigoriev, S. N.; Melnik, Yu A.; Metel, A. S.

    2017-05-01

    Titanium nitride and aluminum nitride coatings have been deposited on glass and aluminum oxide substrates in a flow of metal atoms accompanied by high-energy gas atoms. The metal atoms are produced due to sputtering of a flat rectangular magnetron target. The gas atoms with energy up to 25 keV are produced due to charge exchange collisions of ions extracted from the magnetron discharge plasma and accelerated by high-voltage pulses applied to a flat grid parallel to the target. The metal atoms pass through the grid and deposit on the substrate. Conjunction of their trajectories with those of gas atoms bombarding the growing coating enables the coating synthesis on complex-shape dielectric products planetary rotating inside the vacuum chamber. Mixing high-energy gas atoms of the coating and substrate atoms substantially improves the coating adhesion.

  13. Aluminum-carbon composite electrode

    Science.gov (United States)

    Farahmandi, C.J.; Dispennette, J.M.

    1998-07-07

    A high performance double layer capacitor having an electric double layer formed in the interface between activated carbon and an electrolyte is disclosed. The high performance double layer capacitor includes a pair of aluminum impregnated carbon composite electrodes having an evenly distributed and continuous path of aluminum impregnated within an activated carbon fiber preform saturated with a high performance electrolytic solution. The high performance double layer capacitor is capable of delivering at least 5 Wh/kg of useful energy at power ratings of at least 600 W/kg. 3 figs.

  14. Aluminum-air battery crystallizer

    Science.gov (United States)

    Maimoni, A.

    1987-01-01

    A prototype crystallizer system for the aluminum-air battery operated reliably through simulated startup and shutdown cycles and met its design objectives. The crystallizer system allows for crystallization and removal of the aluminium hydroxide reaction product; it is required to allow steady-state and long-term operation of the aluminum-air battery. The system has to minimize volume and maintain low turbulence and shear to minimize secondary nucleation and energy consumption while enhancing agglomeration. A lamella crystallizer satisfies system constraints.

  15. Aluminum-carbon composite electrode

    Science.gov (United States)

    Farahmandi, C. Joseph; Dispennette, John M.

    1998-07-07

    A high performance double layer capacitor having an electric double layer formed in the interface between activated carbon and an electrolyte is disclosed. The high performance double layer capacitor includes a pair of aluminum impregnated carbon composite electrodes having an evenly distributed and continuous path of aluminum impregnated within an activated carbon fiber preform saturated with a high performance electrolytic solution. The high performance double layer capacitor is capable of delivering at least 5 Wh/kg of useful energy at power ratings of at least 600 W/kg.

  16. Hole hopping rates in single strand oligonucleotides

    Energy Technology Data Exchange (ETDEWEB)

    Borrelli, Raffaele [Dipartimento di Scienze Agrarie, Forestali e Alimentari, Università di Torino, Largo Paolo Braccini 2, I-10095 Grugliasco, TO (Italy); Capobianco, Amedeo [Dipartimento di Chimica e Biologia, Università di Salerno, Via Giovanni Paolo II, I-84084 Fisciano, SA (Italy); Peluso, Andrea, E-mail: apeluso@unisa.it [Dipartimento di Chimica e Biologia, Università di Salerno, Via Giovanni Paolo II, I-84084 Fisciano, SA (Italy)

    2014-08-31

    Highlights: • DNA hole transfer rates have been computed. • Delocalized adenine domains significantly affect hole transfer rates in DNA. • Franck–Condon weighted density of state from DFT normal modes. • DNA application in molecular electronics. - Abstract: The rates of hole transfer between guanine and adenine in single strand DNA have been evaluated by using Fermi’s golden rule and Kubo’s generating function approach for the Franck–Condon weighted density of states. The whole sets of the normal modes and vibrational frequencies of the two nucleobases, obtained at DFT/B3LYP level of calculation, have been considered in computations. The results show that in single strand the pyramidalization/planarization mode of the amino groups of both nucleobases plays the major role. At room temperature, the Franck–Condon density of states extends over a wide range of hole site energy difference, 0–1 eV, giving some hints about the design of oligonucleotides of potential technological interest.

  17. The effect of zinc on the aluminum anode of the aluminum-air battery

    Science.gov (United States)

    Tang, Yougen; Lu, Lingbin; Roesky, Herbert W.; Wang, Laiwen; Huang, Baiyun

    Aluminum is an ideal material for batteries, due to its excellent electrochemical performance. Herein, the effect of zinc on the aluminum anode of the aluminum-air battery, as an additive for aluminum alloy and electrolytes, has been studied. The results show that zinc can decrease the anodic polarization, restrain the hydrogen evolution and increase the anodic utilization rate.

  18. 75 FR 70689 - Kaiser Aluminum Fabricated Products, LLC; Kaiser Aluminum-Greenwood Forge Division; Currently...

    Science.gov (United States)

    2010-11-18

    ... DEPARTMENT OF LABOR Employment and Training Administration [TA-W-70,376] Kaiser Aluminum Fabricated Products, LLC; Kaiser Aluminum- Greenwood Forge Division; Currently Known As Contech Forgings, LLC..., applicable to workers of Kaiser Aluminum Fabricated Products, LLC, Kaiser Aluminum-Greenwood Forge Division...

  19. Electrosynthesis of Polyaniline-TiO2 Nanocomposite Films on Aluminum Alloy 3004 Surface and its Corrosion Protection Performance

    Directory of Open Access Journals (Sweden)

    M. Shabani-Nooshabadi

    2013-03-01

    Full Text Available The direct synthesis of polyaniline-TiO2 nanocomposite coatings on aluminum alloy 3004 (AA3004 surface has been investigated by using the galvanostatic method. The synthesized coatings were characterized by FT-IR, SEM-EDX, SEM and AFM. Optical absorption spectroscopy reveals the formation of the emeraldine oxidation state form of polyaniline-TiO2 nanocomposite. The corrosion performances of polyaniline-TiO2 nanocomposite coatings were investigated in 3.5% NaCl solution by Tafel polarization and Electrochemical Impedance Spectroscopy (EIS methods. The corrosion rate of polyaniline-TiO2 nanocomposite coating on AA3004 was found ∼260 times lower than bare AA3004 and corrosion potentials of these coatings have shifted to more positive potentials (105 mV. The results of this study clearly ascertain that the polyaniline-TiO2 nanocomposite coating has outstanding potential to protect the AA3004 against corrosion in a chloride environment.

  20. Synthesis and Processing of Nanocrystalline Aluminum Nitride

    OpenAIRE

    Duarte, Matthew Albert

    2016-01-01

    Synthesis, processing and characterization of nanocrystalline aluminum nitride has been systematically studied. Non-carbon based gas nitridation was used to reduce nanocrystalline γ-alumina, having a grain size of ~80 nm. Single phase aluminum nitride powder was obtained at firing temperatures of 1200°C. Further processing of AlN powders was performed by CAPAD (Current Activated Pressure Assisted Densification) to obtain dense single phase aluminum nitride. Dense bulk aluminum nitride was ob...

  1. Mineral resource of the month: aluminum

    Science.gov (United States)

    Bray, E. Lee

    2012-01-01

    The article offers information on aluminum, a mineral resource which is described as the third-most abundant element in Earth's crust. According to the article, aluminum is the second-most used metal. Hans Christian Oersted, a Danish chemist, was the first to isolate aluminum in the laboratory. Aluminum is described as lightweight, corrosion-resistant and an excellent conductor of electricity and heat.

  2. Aluminum production paths in the new millennium

    Science.gov (United States)

    Welch, Barry J.

    1999-05-01

    In the last two decades, the aluminum industry has seen the demise of the ASP chloride process as an alternative production path and a reduction of papers on carbothermal production options. At the same time, there has been a steady stream of articles proposing the use of drained-cathode technology (by a wettable titanium-diboride coating) and others extolling the virtues and potential materials for inert-anode technology. There was also a rush of smelter technology papers in the early 1980s claiming an achievable energy consumption of less than 12.5 kWh/kg. However, the recent emphasis has been a shift to high amperage technologies that are less energy efficient but more cost efficient. Current efficiencies in excess of 96 percent can be routinely obtained by new technologies, and even aged technologies can be retrofitted to perform at 95 percent. The challenge is to lower cell voltages, but one of the key limitations is the need to maintain adequate superheat to avoid sludge formation and electrolyte-concentration gradients. Electrochemical technologies face the same problems and challenges as present technology; the requirements are even more acute and demanding. These challenges can probably be met, however, and the industry is undoubtedly faced with interesting times as it continues to strive to be competitive.

  3. Aluminum nitride and nanodiamond thin film microstructures

    Energy Technology Data Exchange (ETDEWEB)

    Knoebber, Fabian; Bludau, Oliver; Roehlig, Claus-Christian; Williams, Oliver; Sah, Ram Ekwal; Kirste, Lutz; Cimalla, Volker; Lebedev, Vadim; Nebel, Christoph; Ambacher, Oliver [Fraunhofer-Institute for Applied Solid State Physics, Freiburg (Germany)

    2010-07-01

    In this work, aluminum nitride (AlN) and nanocrystalline diamond (NCD) thin film microstructures have been developed. Freestanding NCD membranes were coated with a piezoelectrical AlN layer in order to build tunable micro-lens arrays. For the evaluation of the single material quality, AlN and NCD thin films on silicon substrates were fabricated using RF magnetron sputtering and microwave chemical vapor deposition techniques, respectively. The crystal quality of AlN was investigated by X-ray diffraction. The piezoelectric constant d{sub 33} was determined by scanning laser vibrometry. The NCD thin films were optimized with respect to surface roughness, mechanical stability, intrinsic stress and transparency. To determine the mechanical properties of the materials, both, micromechanical resonator and membrane structures were fabricated and measured by magnetomotive resonant frequency spectroscopy and bulging experiments, respectively. Finally, the behavior of AlN/NCD heterostructures was modeled using the finite element method and the first structures were characterized by piezoelectrical measurements.

  4. Stranded cost recovery in electricity market reforms in the US

    International Nuclear Information System (INIS)

    Woo, C.K.; Lloyd, D.; Karimov, R.; Tishler, A.

    2003-01-01

    An important element of an electricity market reform is stranded cost recovery. This paper explains the cause of stranded costs, describes four recovery mechanisms, evaluates these mechanisms using the criteria of recovery certainty, economic efficiency and equity, reviews the financial performance of 12 utilities in the US in connection to stranded cost recovery, and shows why the mechanism used in California has contributed to the reform failure in that state. (Author)

  5. Recycling of Aluminum from Fibre Metal Laminates

    NARCIS (Netherlands)

    Zhu, G.; Xiao, Y.; Yang, Y.; Wang, J.; Sun, B.; Boom, R.

    2012-01-01

    Recycling of aluminum alloy scrap obtained from delaminated fibre metal laminates (FMLs) was studied through high temperature refining in the presence of a salt flux. The aluminum alloy scrap contains approximately mass fraction w(Cu) = 4.4%, w(Mg) = 1.1% and w(Mn) = 0.6% (2024 aluminum alloy). The

  6. 21 CFR 182.1125 - Aluminum sulfate.

    Science.gov (United States)

    2010-04-01

    ... 21 Food and Drugs 3 2010-04-01 2009-04-01 true Aluminum sulfate. 182.1125 Section 182.1125 Food and Drugs FOOD AND DRUG ADMINISTRATION, DEPARTMENT OF HEALTH AND HUMAN SERVICES (CONTINUED) FOOD FOR... Substances § 182.1125 Aluminum sulfate. (a) Product. Aluminum sulfate. (b) Conditions of use. This substance...

  7. 75 FR 80527 - Aluminum Extrusions From China

    Science.gov (United States)

    2010-12-22

    ...)] Aluminum Extrusions From China AGENCY: United States International Trade Commission. ACTION: Scheduling of... of subsidized and less-than-fair-value imports from China of aluminum extrusions, primarily provided... contained in Aluminum Extrusions From the People's Republic of China: Notice of Preliminary Determination of...

  8. 21 CFR 73.2645 - Aluminum powder.

    Science.gov (United States)

    2010-04-01

    ... 21 Food and Drugs 1 2010-04-01 2010-04-01 false Aluminum powder. 73.2645 Section 73.2645 Food and... ADDITIVES EXEMPT FROM CERTIFICATION Cosmetics § 73.2645 Aluminum powder. (a) Identity and specifications. The color additive aluminum powder shall conform in identity and specifications to the requirements of...

  9. 21 CFR 582.1125 - Aluminum sulfate.

    Science.gov (United States)

    2010-04-01

    ... 21 Food and Drugs 6 2010-04-01 2010-04-01 false Aluminum sulfate. 582.1125 Section 582.1125 Food and Drugs FOOD AND DRUG ADMINISTRATION, DEPARTMENT OF HEALTH AND HUMAN SERVICES (CONTINUED) ANIMAL... Additives § 582.1125 Aluminum sulfate. (a) Product. Aluminum sulfate. (b) Conditions of use. This substance...

  10. 21 CFR 172.310 - Aluminum nicotinate.

    Science.gov (United States)

    2010-04-01

    ... 21 Food and Drugs 3 2010-04-01 2009-04-01 true Aluminum nicotinate. 172.310 Section 172.310 Food and Drugs FOOD AND DRUG ADMINISTRATION, DEPARTMENT OF HEALTH AND HUMAN SERVICES (CONTINUED) FOOD FOR... Special Dietary and Nutritional Additives § 172.310 Aluminum nicotinate. Aluminum nicotinate may be safely...

  11. Gas-Phase Combustion Synthesis of Aluminum Nitride Powder

    Science.gov (United States)

    Axelbaum, R. L.; Lottes, C. R.; Huertas, J. I.; Rosen, L. J.

    1996-01-01

    Due to its combined properties of high electrical resistivity and high thermal conductivity aluminum nitride (AlN) is a highly desirable material for electronics applications. Methods are being sought for synthesis of unagglomerated, nanometer-sized powders of this material, prepared in such a way that they can be consolidated into solid compacts having minimal oxygen content. A procedure for synthesizing these powders through gas-phase combustion is described. This novel approach involves reacting AlCl3, NH3, and Na vapors. Equilibrium thermodynamic calculations show that 100% yields can be obtained for these reactants with the products being AlN, NaCl, and H2. The NaCl by-product is used to coat the AlN particles in situ. The coating allows for control of AlN agglomeration and protects the powders from hydrolysis during post-flame handling. On the basis of thermodynamic and kinetic considerations, two different approaches were employed to produce the powder, in co-flow diffusion flame configurations. In the first approach, the three reactants were supplied in separate streams. In the second, the AlCl3 and NH3 were premixed with HCl and then reacted with Na vapor. X-ray diffraction (XRD) spectra of as-produced powders show only NaCl for the first case and NaCl and AlN for the second. After annealing at 775 C tinder dynamic vacuum, the salt was removed and XRD spectra of powders from both approaches show only AlN. Aluminum metal was also produced in the co-flow flame by reacting AlCl3 with Na. XRD spectra of as-produced powders show the products to be only NaCl and elemental aluminum.

  12. Mid-infrared optical properties of thin films of aluminum oxide, titanium dioxide, silicon dioxide, aluminum nitride, and silicon nitride.

    Science.gov (United States)

    Kischkat, Jan; Peters, Sven; Gruska, Bernd; Semtsiv, Mykhaylo; Chashnikova, Mikaela; Klinkmüller, Matthias; Fedosenko, Oliana; Machulik, Stephan; Aleksandrova, Anna; Monastyrskyi, Gregorii; Flores, Yuri; Masselink, W Ted

    2012-10-01

    The complex refractive index components, n and k, have been studied for thin films of several common dielectric materials with a low to medium refractive index as functions of wavelength and stoichiometry for mid-infrared (MIR) wavelengths within the range 1.54-14.29 μm (700-6500 cm(-1)). The materials silicon oxide, silicon nitride, aluminum oxide, aluminum nitride, and titanium oxide are prepared using room temperature reactive sputter deposition and are characterized using MIR variable angle spectroscopic ellipsometry. The investigation shows how sensitive the refractive index functions are to the O2 and N2 flow rates, and for which growth conditions the materials deposit homogeneously. It also allows conclusions to be drawn on the degree of amorphousness and roughness. To facilitate comparison of the materials deposited in this work with others, the index of refraction was also determined and provided for the near-IR and visible ranges of the spectrum. The results presented here should serve as a useful information base for designing optical coatings for the MIR part of the electromagnetic spectrum. The results are parameterized to allow them to be easily used for coating design.

  13. Aluminum: The Next Twenty Years

    Science.gov (United States)

    Fitzgerald, M. Desmond; Pollio, Gerald

    1982-12-01

    This report concludes that the outlook for the world aluminum industry is quite favorable. Demand is expected to expand at a more rapid rate than for other basic metals, but not sufficiently to put undue strain on productive capacity. Capital requirements of the world aluminum industry are projected at 95.5 billion in 1980 prices — more than 200 billion in current prices—over the balance of the century. Given the aluminum industry's past success in generating internal funds, this level of capital expanditure should not cause undue financing problems. Finally, we expect changes to occur in the structure of the industry over the forecast period, with virtually all new alumina capacity being installed in proximity to bauxite production, and—with the exception of Australia—a major shift in smelting capacity away from other industrialized economies. While the large multinational companies will still play a dominant role in the world aluminum market, their share of production and ownership is likely to decline progressively during the period.

  14. Luminescent properties of aluminum hydride

    Energy Technology Data Exchange (ETDEWEB)

    Baraban, A.P.; Gabis, I.E.; Dmitriev, V.A. [Saint-Petersburg State University, Department of Physics, Saint-Petersburg 198504 (Russian Federation); Dobrotvorskii, M.A., E-mail: mstislavd@gmail.com [Saint-Petersburg State University, Department of Physics, Saint-Petersburg 198504 (Russian Federation); Kuznetsov, V.G. [Saint-Petersburg State University, Department of Physics, Saint-Petersburg 198504 (Russian Federation); Matveeva, O.P. [National Mineral Resources University, Saint Petersburg 199106 (Russian Federation); Titov, S.A. [Petersburg State University of Railway Transport, Saint-Petersburg 190031 (Russian Federation); Voyt, A.P.; Elets, D.I. [Saint-Petersburg State University, Department of Physics, Saint-Petersburg 198504 (Russian Federation)

    2015-10-15

    We studied cathodoluminescence and photoluminescence of α-AlH{sub 3}– a likely candidate for use as possible hydrogen carrier in hydrogen-fueled vehicles. Luminescence properties of original α-AlH{sub 3} and α-AlH{sub 3} irradiated with ultraviolet were compared. The latter procedure leads to activation of thermal decomposition of α-AlH{sub 3} and thus has a practical implementation. We showed that the original and UV-modified aluminum hydride contain luminescence centers ‐ structural defects of the same type, presumably hydrogen vacancies, characterized by a single set of characteristic bands of radiation. The observed luminescence is the result of radiative intracenter relaxation of the luminescence center (hydrogen vacancy) excited by electrons or photons, and its intensity is defined by the concentration of vacancies, and the area of their possible excitation. UV-activation of the dehydrogenation process of aluminum hydride leads to changes in the spatial distribution of the luminescence centers. For short times of exposure their concentration increases mainly in the surface regions of the crystals. At high exposures, this process extends to the bulk of the aluminum hydride and ends with a decrease in concentration of luminescence centers in the surface region. - Highlights: • Aluminum hydride contains hydrogen vacancies which serve as luminescence centers. • The luminescence is the result of radiative relaxation of excited centers. • Hydride UV-irradiation alters distribution and concentration of luminescence centers.

  15. Recrystallization in Commercially Pure Aluminum

    DEFF Research Database (Denmark)

    Bay, Bent; Hansen, Niels

    1984-01-01

    Recrystallization behavior in commercial aluminum with a purity of 99.4 pct was studied by techniques such as high voltage electron microscopy, 100 kV transmission electron microscopy, and light microscopy. Sample parameters were the initial grain size (290 and 24 microns) and the degree of defor...

  16. Aluminum break-point contacts

    NARCIS (Netherlands)

    Heinemann, Martina; Groot, R.A. de

    1997-01-01

    Ab initio molecular dynamics is used to study the contribution of a single Al atom to an aluminum breakpoint contact during the final stages of breaking and the initial stages of the formation of such a contact. A hysteresis effect is found in excellent agreement with experiment and the form of the

  17. An S-Transform and Support Vector Machine (SVM-Based Online Method for Diagnosing Broken Strands in Transmission Lines

    Directory of Open Access Journals (Sweden)

    Caxin Sun

    2011-08-01

    Full Text Available During their long-term outdoor field service, overhead transmission lines will be exposed to strikes by lightning, corrosion by chemical contaminants, ice-shedding, wind vibration of conductors, line galloping, external destructive forces and so on, which will generally cause a series of latent faults such as aluminum strand fracture. This may lead to broken transmission lines which will have a very strong impact on the safe operation of power grids that if the latent faults cannot be recognized and fixed as soon as possible. The detection of broken strands in transmission lines using inspection robots equipped with suitable detectors is a method with good prospects. In this paper, a method for detecting broken strands in transmission lines using an eddy current transducer (ECT carried by a robot is developed, and an approach for identifying broken strands in transmission lines based on an S-transform is proposed. The proposed approach utilizes the S-transform to extract the module and phase information at each frequency point from detection signals. Through module phase and comparison, the characteristic frequency points are ascertained, and the fault information of the detection signal is constructed. The degree of confidence of broken strand identification is defined by the Shannon fuzzy entropy (SFE-BSICD. The proposed approach combines module information while utilizing phase information, SFE-BSICD, and the energy, so the reliability is greatly improved. These characteristic qualities of broken strands in transmission lines are used as the input of a multi-classification SVM, allowing the number of broken strands to be determined. Through experimental field verification, it can be shown that the proposed approach displays high accuracy and the SFE-BSICD is defined reasonably.

  18. Coating materials

    International Nuclear Information System (INIS)

    Ozeki, Takao; Kimura, Tadashi; Kobayashi, Juichi; Maeda, Yutaka; Nakamoto, Hideo.

    1969-01-01

    A non-solvent type coating material composition having properties as good as thermosetting acrylic or amino alkid resins is provided by employing active energy irradiation, particularly electron beams, using a radically polymerizable low molecular compound (A) (hereafter called an oligomer) containing at least two vinyl radicals in one molecule. This oligomer is produced by reacting an epoxy-containing vinyl monomer with alpha-, beta-ethylene unsaturated carboxylic acids or their anhydrides. The composition (I) contains 10% - 100% of this oligomer. In embodiments, an oligomer having a fiberous trivinyl construction is produced by reacting 180 parts by weight of glycidyl methacrylate ester with 130 parts of itaconic acid in the presence of a polymerization-inhibitor and an addition reaction catalyst at 90 0 C for 6 hours. In practice, the coating material compositions (1), consist of the whole oligomer [I-1]; (2), consist of 10-90% of (A) component and 90%-10% of vinyl monomers containing at least 30% (meth) acrylic monomer [I-2]; (3), 10%-90% of component (A) and 90%-10% of other monomers containing at least two vinyl radicals [I-3]; (4), a mixture of (I-2) and (I-3), [I-4]; and (5), consist of 50% or less unsaturated polyester of 500-5,000 molecular weight range or drying oil, or alkyd resin of 500-5,000 molecular weight range modified by drying oil, [I-5]. As a catalyst a tertiary amino vinyl compound is preferred. Five examples are given. (Iwakiri, K.)

  19. The High-Temperature Resistance Properties of Polysiloxane/Al Coatings with Low Infrared Emissivity

    Directory of Open Access Journals (Sweden)

    Jun Zhao

    2018-03-01

    Full Text Available High-temperature-resistant coatings with low infrared emissivity were prepared using polysiloxane resin and flake aluminum as the adhesive and pigment, respectively. The heat resistance mechanisms of the polysiloxane/Al coating were systematically investigated. The composition, surface morphology, infrared reflectance spectra, and thermal expansion dimension (ΔL of the coatings were characterized by X-ray photoelectron spectroscopy (XPS, field emission scanning electron microscopy (FE-SEM, Fourier transform infrared spectroscopy, and thermal mechanical analysis (TMA, respectively. The results show that thermal decomposition of the resin and mismatch of ΔL between the coating and the substrate facilitate the high temperature failure of the coating. A suitable amount of flake aluminum pigments could restrain the thermal decomposition of the resin and could increase the match degree of ΔL between the coating and substrate, leading to an enhanced thermal resistance of the coating. Our results find that a coating with a pigment to binder ratio (P/B ratio of 1.0 could maintain integrity until 600 °C, and the infrared emissivity was as low as 0.27. Hence, a coating with high-temperature resistance and low emissivity was obtained. Such coatings can be used for infrared stealth technology or energy savings in high-temperature equipment.

  20. Boric Acid as an Accelerator of Cerium Surface Treatment on Aluminum

    Directory of Open Access Journals (Sweden)

    K. Cruz-Hernández

    2014-01-01

    Full Text Available Aluminum pieces are often used in various industrial processes like automotive and aerospace manufacturing, as well as in ornamental applications, so it is necessary to develop processes to protect these materials, processes that can be industrialized to protect the aluminum as well or better than chromate treatments. The purpose of this research is to evaluate boric acid as an accelerator by optimizing its concentration in cerium conversion coatings (CeCC with 10-minute immersion time with a concentration of 0.1 g L−1 over aluminum to protect it. The evaluation will be carried out by measuring anticorrosion properties with electrochemical techniques (polarization resistance, Rp, polarization curves, PC, and electrochemical impedance spectroscopy, EIS in NaCl 3.5% wt. aqueous solution and surface characterization with scanning electron microscopy (SEM.

  1. Atom probe tomography characterization of thin copper layers on aluminum deposited by galvanic displacement.

    Science.gov (United States)

    Zhang, Yi; Ai, Jiahe; Hillier, Andrew C; Hebert, Kurt R

    2012-01-24

    ″Ultrathin″ metallization layers on the order of nanometers in thickness are increasingly used in semiconductor interconnects and other nanostructures. Aqueous deposition methods are attractive methods to produce such layers due to their low cost, but formation of ultrathin layers has proven challenging, particularly on oxide-coated substrates. This work focused on the formation of thin copper layers on aluminum, by galvanic displacement from alkaline aqueous solutions. Analysis by atom probe tomography (APT) showed that continuous copper films of approximately 1 nm thickness were formed, apparently the first demonstration of deposition of ultrathin metal layers on oxidized substrates from aqueous solutions. The APT reconstructions indicate that deposited copper replaced a portion of the surface oxide film on aluminum. The results are consistent with mechanisms in which surface hydride species on aluminum mediate deposition, either by directly reducing cupric ions or by inducing electronic conduction in the oxide, thus enabling cupric ion reduction by Al metal.

  2. Sound Absorption Characteristics of Aluminum Foams Treated by Plasma Electrolytic Oxidation.

    Science.gov (United States)

    Jin, Wei; Liu, Jiaan; Wang, Zhili; Wang, Yonghua; Cao, Zheng; Liu, Yaohui; Zhu, Xianyong

    2015-11-09

    Open-celled aluminum foams with different pore sizes were fabricated. A plasma electrolytic oxidation (PEO) treatment was applied on the aluminum foams to create a layer of ceramic coating. The sound absorption coefficients of the foams were measured by an impedance tube and they were calculated by a transfer function method. The experimental results show that the sound absorption coefficient of the foam increases gradually with the decrease of pore size. Additionally, when the porosity of the foam increases, the sound absorption coefficient also increases. The PEO coating surface is rough and porous, which is beneficial for improvement in sound absorption. After PEO treatment, the maximum sound absorption of the foam is improved to some extent.

  3. Sound Absorption Characteristics of Aluminum Foams Treated by Plasma Electrolytic Oxidation

    Directory of Open Access Journals (Sweden)

    Wei Jin

    2015-11-01

    Full Text Available Open-celled aluminum foams with different pore sizes were fabricated. A plasma electrolytic oxidation (PEO treatment was applied on the aluminum foams to create a layer of ceramic coating. The sound absorption coefficients of the foams were measured by an impedance tube and they were calculated by a transfer function method. The experimental results show that the sound absorption coefficient of the foam increases gradually with the decrease of pore size. Additionally, when the porosity of the foam increases, the sound absorption coefficient also increases. The PEO coating surface is rough and porous, which is beneficial for improvement in sound absorption. After PEO treatment, the maximum sound absorption of the foam is improved to some extent.

  4. Coatings and Corrosion Laboratory

    Data.gov (United States)

    Federal Laboratory Consortium — Purpose: The mission of the Coatings and Corrosion Laboratory is to develop and analyze the effectiveness of innovative coatings test procedures while evaluating the...

  5. The codeposition of chromium and aluminum on nickel-based alloys by pack cementation

    Science.gov (United States)

    Stinner, Charles Paul

    Several variables of the pack cementation process were studied to determine their effect on the codeposition of chromium and aluminum on Ni270 and PWA1484. Specifically, the amount and composition of the master alloy (95Cr 5Al and 90Cr 10Al) and activator (NHsb4Cl and CrClsb2) were varied to determine their effect on the composition of the coatings produced. It was found that for coatings on Ni270, three deposition regimes exist, aluminizing, chromizing, and codepositing, which are produced by specific combinations of these variables. The conditions used to produce these coatings are summarized in the form of deposition maps. Corresponding coatings were also produced using PWA1484 as the substrate. In order to elucidate the effect of the amount of master alloy and the composition of the activator, several pack compositions were studied as a function of time. The pack composition as a function of coating time and pack position relative to the sample surface was studied by vacuum impregnating the pack and sample in epoxy resin and analyzing individual particles by microprobe analysis. It was found that decreasing the amount of master alloy increases the overall rate of depletion of aluminum from the pack, which leads to an increase in chromium deposition. An aluminum depletion zone was formed adjacent to the sample at short times for all conditions studied, and was thus not a function of the pack variables studied. Use of CrClsb2 as the activator led to a decrease in the depletion of aluminum relative to NHsb4Cl activated packs containing the same amount of master alloy, which was found to be due to the condensed nature of the CrClsb2 activator. Equilibrium thermodynamic calculations were used to support the claims of this study. Three types of coatings on PWA1484, an aluminide, chromide, and codeposited, were developed and evaluated for oxidation and corrosion resistance. Two industrial coatings, PWA73 and PWA70/73, were also evaluated for comparison. The conditions

  6. Decarbonization process for carbothermically produced aluminum

    Science.gov (United States)

    Bruno, Marshall J.; Carkin, Gerald E.; DeYoung, David H.; Dunlap, Sr., Ronald M.

    2015-06-30

    A method of recovering aluminum is provided. An alloy melt having Al.sub.4C.sub.3 and aluminum is provided. This mixture is cooled and then a sufficient amount of a finely dispersed gas is added to the alloy melt at a temperature of about 700.degree. C. to about 900.degree. C. The aluminum recovered is a decarbonized carbothermically produced aluminum where the step of adding a sufficient amount of the finely dispersed gas effects separation of the aluminum from the Al.sub.4C.sub.3 precipitates by flotation, resulting in two phases with the Al.sub.4C.sub.3 precipitates being the upper layer and the decarbonized aluminum being the lower layer. The aluminum is then recovered from the Al.sub.4C.sub.3 precipitates through decanting.

  7. Getting Frustrated: Modelling Emotion Contagion in Stranded Passengers

    NARCIS (Netherlands)

    van der Wal, C. Natalie; Couwenberg, Maik; Bosse, T.

    2017-01-01

    Train passengers can get stranded due to a variety of events, such as a delay, technical malfunctioning or a natural disaster. Stranded passengers can get frustrated, which could escalate in misbehaviours. Examples are verbal and physical violence or dangerous behaviours such as opening emergency

  8. Cetacean strandings along the coast of Izmir Bay, Turkey

    NARCIS (Netherlands)

    Guclusoy, H.; Veryeri, N.; Cirik, S.

    2004-01-01

    The present paper provides information on the stranding of cetaceans in Izmir Bay, Aegean Sea, between 1992 and 2004. The data were collected opportunistically during sightings and stranding data collection for Monk Seals. A total of 12 cetaceans, namely Bottle-nosed Dolphin, Tursiops truncatus

  9. Second-strand cDNA synthesis: classical method

    International Nuclear Information System (INIS)

    Gubler, U.

    1987-01-01

    The classical scheme for the synthesis of double-stranded cDNA as it was reported in 1976 is described. Reverse transcription of mRNA with oligo(dT) as the primer generates first strands with a small loop at the 3' end of the cDNA (the end that corresponds to the 5' end of the mRNA). Subsequent removal of the mRNA by alkaline hydrolysis leaves single-stranded cDNA molecules again with a small 3' loop. This loop can be used by either reverse transcriptase or Klenow fragment of DNA polymerase I as a primer for second-strand synthesis. The resulting products are double-stranded cDNA molecules that are covalently closed at the end corresponding to the 5' end of the original mRNA. Subsequent cleavage of the short piece of single-stranded cDNA within the loop with the single-strand-specific S 1 nuclease generate open double-stranded molecules that can be used for molecular cloning in plasmids or in phage. Useful variations of this scheme have been described

  10. Graphene Coatings

    DEFF Research Database (Denmark)

    Stoot, Adam Carsten; Camilli, Luca; Bøggild, Peter

    2014-01-01

    Owing to its remarkable electrical and mechanical properties, graphene has been attracting tremendous interest in materials science. In particular, its chemical stability and impermeability make it a promising protective membrane. However, recent investigations reveal that single layer graphene...... cannot be used as a barrier in the long run, due to galvanic corrosion phenomena arising when oxygen or water penetrate through graphene cracks or domain boundaries. Here, we overcome this issue by using a multilayered (ML) graphene coating. Our lab- as well as industrial-scale tests demonstrate that ML...... graphene can effectively protect Ni in harsh environments, even after long term exposure. This is made possible by the presence of a high number of graphene layers, which can efficiently mask the cracks and domain boundaries defects found in individual layers of graphene. Our findings thus show...

  11. Development of Cost-Effective Low-Permeability Ceramic and Refractory Components for Aluminum Melting and Casting

    Energy Technology Data Exchange (ETDEWEB)

    Kadolkar, Puja [ORNL; Ott, Ronald D [ORNL

    2006-02-01

    A recent review by the U.S. Advanced Ceramics Association, the Aluminum Association, and the U.S. Department of Energy's Office of Industrial Technologies (DOE/OIT) described the status of advanced ceramics for aluminum processing, including monolithics, composites, and coatings. The report observed that monolithic ceramics (particularly oxides) have attractive properties such as resistance to heat, corrosion, thermal shock, abrasion, and erosion [1]. However, even after the developments of the past 25 years, there are two key barriers to commercialization: reliability and cost-effectiveness. Industry research is therefore focused on eliminating these barriers. Ceramic coatings have likewise undergone significant development and a variety of processes have been demonstrated for applying coatings to substrates. Some processes, such as thermal barrier coatings for gas turbine engines, exhibit sufficient reliability and service life for routine commercial use. Worldwide, aluminum melting and molten metal handling consumes about 506,000 tons of refractory materials annually. Refractory compositions for handling molten aluminum are generally based on dense fused cast silica or mullite. The microstructural texture is extremely important because an interlocking mass of coarser grains must be bonded together by smaller grains in order to achieve adequate strength. At the same time, well-distributed microscopic pores and cracks are needed to deflect cracks and prevent spalling and thermal shock damage [2]. The focus of this project was to develop and validate new classes of cost-effective, low-permeability ceramic and refractory components for handling molten aluminum in both smelting and casting environments. The primary goal was to develop improved coatings and functionally graded materials that will possess superior combinations of properties, including resistance to thermal shock, erosion, corrosion, and wetting. When these materials are successfully deployed in

  12. Surface Microstructure of Nanoaluminized CoCrAlY Coating Irradiated by HCPEB

    Directory of Open Access Journals (Sweden)

    Zhiyong Han

    2016-01-01

    Full Text Available A thermal sprayed CoCrAlY coating was prepared by air plasma spray on the surface of Ni-based superalloy GH4169; then, a nanoscale aluminum film was deposited with electron beam vacuum deposition on it. The coatings irradiated by high-current pulsed electron beam were investigated. After HCPEB treatment, the Al film was remelted into the bond coat. XRD result shows that Al and Al2O3 phase were recorded in the irradiated and aluminized coatings, while Co-based oxides which originally existed in the initial samples disappeared. Microstructure observations reveal that the original coating with porosity, cavities, and inclusions was significantly changed after HCPEB treatment as compact appearance of interconnected bulged nodules. Moreover, the grains on the irradiated coating were very refined and homogeneously dispersed on the surface, which could effectively inhibit the corrosive gases and improve the coating oxidation resistance.

  13. Coating materials

    International Nuclear Information System (INIS)

    Ozeki, Takao; Kimura, Tadashi; Kobayashi, Juichi; Maeda, Yutaka; Nakamoto, Hideo.

    1969-01-01

    A non-solvent type coating material composition is provided which can be hardened by irradiation with active energy, particularly electron beams, using a composition which contains 10%-100% of a radically polymerizable low molecular compound (A), (hereafter called an oligomer), having at least two vinyl radicals in one molecule. These compositions have a high degree of polymerization and characteristics equivalent to thermosetting acrylic or amino alkyd resin. The oligomer (A) is produced by reacting an epoxy-containing vinyl monomer with saturated polycarboxylic acids or anhydrides. In one embodiment, 146 parts by weight of adipic acid and 280 parts of glycidyl methacrylate ester undergo addition reaction in the presence of a polymerization-inhibitor and a catalyst at 90 0 C for 6 hours to produce an oligomer having a fiberous divinyl construction. The coating composition utilizes this oligomer in the forms of (I-1), a whole oligomer; (I-2), 0%-90% of this oligomer and 90%-10% of a vinyl monomer containing at least 30% of (meth) acrylic monomer; (I-3), 10%-90% of such oligomer and 90%-10% of other monomers containing at least two vinyl radicals in one molecule; (I-4), a mixture of (I-2) and (I-3) in proportion of 1/9 to 9/1, and (I-5), above four compositions each containing 50% or less unsaturated polyester or drying oil having 500-5,000 molecules or a drying oil-modified alkyd resin having 500-5,000 molecules. Four examples are given. (Iwakiri, K.)

  14. Final Test Report: Hexavalent Chrome Free Coatings for Electronics Electromagnetic Interference (EMI) Shielding Effectiveness (SE)

    Science.gov (United States)

    Kessel, Kurt R.

    2016-01-01

    The test results for Salt Spray Resistance, Static Heat and Humidity and Marine Environment can be found in Sections 3.1.3.3, 3.1.4.3 and 3.1.5.3 respectively. In summary, both the Metalast TCP and SurTec 650 Type 2 conversion coatings perform very similar to the incumbent Type 1 conversion coating against both 6061 and 5052 aluminum under all three test conditions. Significant prior work was performed to select the aluminum and conversion coating included within this test cycle; Reference - NASA GSDO Program Hexavalent Chrome Alternatives Final Pretreatments Test Report Task Order: NNH12AA45D September 01, 2013. As illustrated in the data, the 6061 aluminum panels SLIGHTLY out-performed the 5052 aluminum panels. Individual shielding effectiveness graphs for each panel are included within Appendix C and D. One other notable effect found during review of the data is that the Test Panels exposed to B117 Salt Fog reduced in shielding effectiveness significantly more than the Marine Environment Test Panels. The shielding effectiveness of the Marine Test Panels was approximately 20dB higher than the Test Panels that underwent B117 Salt Fog Exposure. The intent of this evaluation was not to maximize shielding effectiveness values. The same Parker Chomerics Cho-Seal 6503 gasket material was used for all panels with aluminum and conversion coating variants. A typical EMI gasket design for corrosive environments would be done quite differently. The intent was to execute a test that would provide the best possible evaluation of different aluminum materials and conversion coatings in corrosive environments. The test program achieved this intent. The fact that the two aluminums and two Type II conversion coatings performed similar to the incumbent Type 1 conversion coating is a positive outcome. It was desired to have an outcome that further differentiation the performance of two aluminum types and two conversion coating types but this could not be extracted by the test

  15. The Resource-Saving Technology of Aluminum Nitride Obtaining During Combustion of Aluminum Nanopowder in Air

    Directory of Open Access Journals (Sweden)

    Ilyin Alexander

    2016-01-01

    Full Text Available The resource-saving technology of aluminum nitride obtaining during the combustion of aluminum nanopowder in air has been analyzed in the article. The investigation of the crystal phases of aluminum nanopowder combustion products obtained under the magnetic field exposure has been made. The experimental results showed the increase of aluminum nitride content up to 86 wt. % in comparison with the aluminum nitride content in combustion products without any exposure. The mechanism of aluminum nitride formation and stabilization in air was due to the oxygen molecules deactivation by light emission during combustion.

  16. Electrocurtain coating process for coating solar mirrors

    Science.gov (United States)

    Kabagambe, Benjamin; Boyd, Donald W.; Buchanan, Michael J.; Kelly, Patrick; Kutilek, Luke A.; McCamy, James W.; McPheron, Douglas A.; Orosz, Gary R.; Limbacher, Raymond D.

    2013-10-15

    An electrically conductive protective coating or film is provided over the surface of a reflective coating of a solar mirror by flowing or directing a cation containing liquid and an anion containing liquid onto the conductive surface. The cation and the anion containing liquids are spaced from, and preferably out of contact with one another on the surface of the reflective coating as an electric current is moved through the anion containing liquid, the conductive surface between the liquids and the cation containing liquid to coat the conductive surface with the electrically conductive coating.

  17. Gamma-ray induced double-strand breaks in DNA resulting from randomly-inflicted single-strand breaks: temporal local denaturation, a new radiation phenomenon?

    NARCIS (Netherlands)

    Schans, G.P. van der

    1978-01-01

    The induction of single- and double-strand breaks in DNA by γ-rays has been measured. The maximum number of nucleotide paris (a) between two independently induced single-strand breaks in opposite strands of the DNA which cannot prevent the occurrence of a double-strand break was found to amount to

  18. Electrically Conductive Anodized Aluminum Surfaces

    Science.gov (United States)

    Nguyen, Trung Hung

    2006-01-01

    Anodized aluminum components can be treated to make them sufficiently electrically conductive to suppress discharges of static electricity. The treatment was conceived as a means of preventing static electric discharges on exterior satin-anodized aluminum (SAA) surfaces of spacecraft without adversely affecting the thermal-control/optical properties of the SAA and without need to apply electrically conductive paints, which eventually peel off in the harsh environment of outer space. The treatment can also be used to impart electrical conductivity to anodized housings of computers, medical electronic instruments, telephoneexchange equipment, and other terrestrial electronic equipment vulnerable to electrostatic discharge. The electrical resistivity of a typical anodized aluminum surface layer lies between 10(exp 11) and 10(exp 13) Omega-cm. To suppress electrostatic discharge, it is necessary to reduce the electrical resistivity significantly - preferably to surface becomes covered and the pores in the surface filled with a transparent, electrically conductive metal oxide nanocomposite. Filling the pores with the nanocomposite reduces the transverse electrical resistivity and, in the original intended outer-space application, the exterior covering portion of the nanocomposite would afford the requisite electrical contact with the outer-space plasma. The electrical resistivity of the nanocomposite can be tailored to a value between 10(exp 7) and 10(exp 12) Omega-cm. Unlike electrically conductive paint, the nanocomposite becomes an integral part of the anodized aluminum substrate, without need for adhesive bonding material and without risk of subsequent peeling. The electrodeposition process is compatible with commercial anodizing production lines. At present, the electronics industry uses expensive, exotic, electrostaticdischarge- suppressing finishes: examples include silver impregnated anodized, black electroless nickel, black chrome, and black copper. In

  19. Acute Pyelonephritis with Perinephric Stranding on CT

    Directory of Open Access Journals (Sweden)

    Ronald Goubert

    2018-01-01

    Full Text Available History of present illness: A 54-year old female presented to the emergency department with complaints of fevers, dysuria, urinary frequency, and diffuse abdominal pain. Her temperature was 103°F, but the remainder of her vital signs were normal. Upon physical examination, the patient had tenderness to palpation in the left upper and left lower abdomen and left costovertebral angle tenderness. Due to the location of pain (diverticulitis is in the differential for left-sided abdominal pain in this age group and patient’s reported history of nephrolithiasis, a computed tomography (CT scan of the abdomen and pelvis with intravenous (IV contrast was ordered because the physician felt this could best work up both of these possible conditions. Significant findings: A CT abdomen and pelvis with IV contrast showed neither nephrolithiasis nor diverticulitis, and instead showed heterogeneous enhancement of the left kidney with mild edematous enlargement and striated left nephrogram. Significant perinephric stranding (red arrows was also noted and was consistent with severe acute pyelonephritis. Discussion: Acute pyelonephritis (APN is a bacterial infection of the renal parenchyma which can present with a spectrum of symptoms including flank pain, high-grade fever, vomiting, and urinary tract symptoms.1,2 The diagnosis of APN can be made based on these clinical features with associated laboratory findings of bacteriuria, pyuria, positive urine cultures, and leukocytosis.1,2,7 Early diagnosis and treatment of APN is essential to prevent complications such as renal abscess or infarct, which could lead to renal failure, sepsis, and shock.3 CT has a sensitivity and specificity of 86.8% and 87.5%, respectively, for diagnosing APN. Common findings include striated nephrograms or perinephric fat stranding.2 However, imaging is not required for diagnosis and is typically reserved for patients who are immunocompromised, have severe symptoms, or show no clinical

  20. Aluminum nanostructures for ultraviolet plasmonics

    Science.gov (United States)

    Martin, Jérôme; Khlopin, Dmitry; Zhang, Feifei; Schuermans, Silvère; Proust, Julien; Maurer, Thomas; Gérard, Davy; Plain, Jérôme

    2017-08-01

    An electromagnetic field is able to produce a collective oscillation of free electrons at a metal surface. This allows light to be concentrated in volumes smaller than its wavelength. The resulting waves, called surface plasmons can be applied in various technological applications such as ultra-sensitive sensing, Surface Enhanced Raman Spectroscopy, or metal-enhanced fluorescence, to name a few. For several decades plasmonics has been almost exclusively studied in the visible region by using nanoparticles made of gold or silver as these noble metals support plasmonic resonances in the visible and near-infrared range. Nevertheless, emerging applications will require the extension of nano-plasmonics toward higher energies, in the ultraviolet range. Aluminum is one of the most appealing metal for pushing plasmonics up to ultraviolet energies. The subsequent applications in the field of nano-optics are various. This metal is therefore a highly promising material for commercial applications in the field of ultraviolet nano-optics. As a consequence, aluminum (or ultraviolet, UV) plasmonics has emerged quite recently. Aluminium plasmonics has been demonstrated efficient for numerous potential applications including non-linear optics, enhanced fluorescence, UV-Surface Enhanced Raman Spectroscopy, optoelectronics, plasmonic assisted solid-state lasing, photocatalysis, structural colors and data storage. In this article, different preparation methods developed in the laboratory to obtain aluminum nanostructures with different geometries are presented. Their optical and morphological characterizations of the nanostructures are given and some proof of principle applications such as fluorescence enhancement are discussed.

  1. Synthesis of copper coated carbon nanotubes for aluminium matrix composites

    Science.gov (United States)

    Maqbool, Adnan; Khalid, F. Ahmad; Hussain, M. Asif; Bakhsh, Nabi

    2014-06-01

    In this investigation copper coated carbon nanotubes (CNTs) were prepared to enhance the interfacial bonding between CNTs and aluminum matrix by the molecular-level mixing process. In optimized plating bath of (1:1) by wt. CNT with Cu, thickness of coated CNTs is reduced to 100 nm to promote uniform distribution of Cu nanoparticle on the surface of pretreated CNTs. The mixing of CNTs was accomplished by ultrasonication and ball milling. Scanning electron microscope analysis revealed the homogenous dispersion of Cu-coated CNTs in nanocomposites samples compared to the uncoated CNTs. The samples were pressureless sintered under vacuum. The densification increased with the increase in the CNTs content and is more pronounced in Cu-coated CNT nanocomposites.

  2. Synthesis of oxide-free aluminum nanoparticles for application to conductive film

    Science.gov (United States)

    Jong Lee, Yung; Lee, Changsoo; Lee, Hyuck Mo

    2018-02-01

    Aluminum nanoparticles are considered promising as alternatives to conventional ink materials, replacing silver and copper nanoparticles, due to their extremely low cost and low melting temperature. However, a serious obstacle to realizing their use as conductive ink materials is the oxidation of aluminum. In this research, we synthesized the oxide-free aluminum nanoparticles using catalytic decomposition and an oleic acid coating method, and these materials were applied to conductive ink for the first time. The injection time of oleic acid determines the size of the aluminum nanoparticles by forming a self-assembled monolayer on the nanoparticles instead of allowing the formation of an oxide phase. Fabricated nanoparticles were analyzed by transmission electron microscopy and x-ray photoelectron spectroscopy to verify their structural and chemical composition. In addition, conductive inks made of these nanoparticles exhibit electrical properties when they are sintered at over 300 °C in a reducing atmosphere. This result shows that aluminum nanoparticles can be used as an alternative conductive material in printed electronics and can solve the cost issues associated with noble metals.

  3. Thermal Conductivity and Wear Behavior of HVOF-Sprayed Fe-Based Amorphous Coatings

    Directory of Open Access Journals (Sweden)

    Haihua Yao

    2017-10-01

    Full Text Available To protect aluminum parts in vehicle engines, metal-based thermal barrier coatings in the form of Fe59Cr12Nb5B20Si4 amorphous coatings were prepared by high velocity oxygen fuel (HVOF spraying under two different conditions. The microstructure, thermal transport behavior, and wear behavior of the coatings were characterized simultaneously. As a result, this alloy shows high process robustness during spraying. Both Fe-based coatings present dense, layered structure with porosities below 0.9%. Due to higher amorphous phase content, the coating H-1 exhibits a relatively low thermal conductivity, reaching 2.66 W/(m·K, two times lower than the reference stainless steel coating (5.85 W/(m·K, indicating a good thermal barrier property. Meanwhile, the thermal diffusivity of amorphous coatings display a limited increase with temperature up to 500 °C, which guarantees a steady and wide usage on aluminum alloy. Furthermore, the amorphous coating shows better wear resistance compared to high carbon martensitic GCr15 steel at different temperatures. The increased temperature accelerating the tribological reaction, leads to the friction coefficient and wear rate of coating increasing at 200 °C and decreasing at 400 °C.

  4. Hexavalent Chrome Free Coatings for Electronics; Electromagnetic Interference (EMI) Shielding Effectiveness (SE)

    Science.gov (United States)

    Kessel, Kurt R.

    2014-01-01

    The purpose of this testing is to determine the suitability of trivalent chromium conversion coatings that meet the requirements of MIL-DTL-5541, Type II, for use in applications where high-frequency electrical performance is important. This project will evaluate the ability of coated aluminum to form adequate EMI seals. Testing will assess performance of the trivalent chromium coatings against the known control hexavalent chromium MIL-DTL-5541 Type I Class 3 before and after they have been exposed to a set of environmental conditions. Performance will be assessed by evaluating shielding effectiveness (SE) test data from a variety of test samples comprised of different aluminum types and/or conversion coatings.

  5. Influence of passivation on ageing of nano-aluminum: Heat flux calorimetry and microstructural studies

    Energy Technology Data Exchange (ETDEWEB)

    Pisharath, Sreekumar, E-mail: sreekumar@ntu.edu.sg; Zhang, Fan; Ang, How Ghee

    2016-07-10

    Highlights: • Ageing behavior of nano-aluminum is investigated by heat flux calorimetry. • Ageing process proceeds by hydrolysis releasing 13.4 kJ/g of heat. • Organo-silane coatings act as excellent passivation barrier against ageing. • Cumulative energy release for coated n-Al drops markedly during storage. • Non polar organo-silane coating offers improved ageing characteristics. - Abstract: Aluminum nanoparticles (n-Al) have been considered as promising fuel for incorporation in propellants and explosives to improve their performance. To prevent oxidation during storage, we investigate the effect of organic coatings on reducing oxidation of n-Al via accelerated ageing tests. The n-Al was modified with 3 different functional organic silanes. The presence of organic coatings on surface-modified n-Al was confirmed by X-ray photoelectron spectroscopy (XPS) and thermogravimetric analysis (TGA). In the accelerated ageing tests, the pristine and surface-modified n-Al were kept at elevated humidity and temperatures. The ageing process was monitored via heat flow calorimeter. The effectiveness of the organosilane coatings as barrier to hydrolysis and oxidation of n-Al was evaluated from the heat released during ageing, as well as the analysis of active Al content of the aged samples. It is found that although the pristine n-Al possesses a natural Al{sub 2}O{sub 3} passivation layer, it cannot prevent n-Al from fully getting oxidized under the conditions tested. Organosilane coatings act as excellent barrier against diffusion of moisture preventing n-Al inside from oxidation. This study shows that all 3 kinds of organosilane-modified n-Al have much better resistance to ageing than the pristine n-Al, therefore demonstrates surface-modification of n-Al is a promising technique to extend the shelf life of n-Al during storage.

  6. Adhesion of electrodeposited coatings on U--Ti and Mulberry

    International Nuclear Information System (INIS)

    Johnson, H.R.; Dini, J.W.

    1976-05-01

    Quantitative test data are presented for two etched and plated uranium alloys, U-0.75 Ti and mulberry (U-7.5 Nb, 2.5 Zr). Conical head tensile tests showed that the bond between nickel plating and U--Ti was stronger than that between nickel plating and mulberry. Ring shear tests showed that electroplated nickel coatings are more adherent than other coatings applied to U--Ti. Utilizing a newly developed etchant for mulberry, large cylinders of this material were joined to aluminum and then tensile tested. Results showed that the strength of the joint was directly influenced by the taper angle on the mulberry

  7. Coating compositions and method for the treatment of metal surfaces

    International Nuclear Information System (INIS)

    Das, N.; Stastny, P.M.

    1984-01-01

    An aqeuous acidic composition provides improved coating for aluminum. The composition comprises from about 10 to about 150 ppm zirconium, from about 20 to about 250 ppm fluoride, from 30 to about 125 ppm tannin, from about about 15 to about 100 ppm phosphate and from about 5 to about 50 ppm zinc, said coating solution having a tannin to phosphate ratio in the range of at least about 1:1 to about 2:1 and a pH in the range of about 2.3 to about 2.95

  8. Surface coating for prevention of crust formation

    Energy Technology Data Exchange (ETDEWEB)

    Kronberg, J.W.

    1994-05-24

    A flexible surface coating which promotes the removal of deposits as they reach the surface by preventing adhesion and crust formation is disclosed. Flexible layers are attached to each side of a flexible mesh substrate comprising of a plurality of zones composed of one or more neighboring cells, each zone having a different compressibility than its adjacent zones. The substrate is composed of a mesh made of strands and open cells. The cells may be filled with foam. Studs or bearings may also be positioned in the cells to increase the variation in compressibility and thus the degree of flexing of the coating. Surface loading produces varying amounts of compression from point to point causing the coating to flex as deposits reach it, breaking up any hardening deposits before a continuous crust forms. Preferably one or more additional layers are also used, such as an outer layer of a non-stick material such as TEFLON, which may be pigmented, and an inner, adhesive layer to facilitate applying the coating to a surface. 5 figs.

  9. Short distance movement of genomic negative strands in a host and nonhost for Sugarcane mosaic virus (SCMV

    Directory of Open Access Journals (Sweden)

    Hernández-Vela Juan

    2011-01-01

    Full Text Available Abstract Background In order to obtain an initial and preliminary understanding of host and nonhost resistance in the initial step of potyvirus replication, both positive and negative Sugarcane mosaic virus (SCMV strands where traced in inoculated and systemic leaves in host and nonhost resistant maize and sugarcane for one Mexican potyviral isolate (SCMV-VER1. Intermediary replication forms, such as the negative viral strand, seem to only move a short distance as surveyed by RT-PCR analysis and ELISA in different leaves. Virus purification was also done in leaves and stems. Results Susceptible maize plants allowed for viral SCMV replication, cell-to-cell, and long distance movement, as indicated by the presence of the coat protein along the plant. In the host resistant maize plants for the SCMV-VER1 isolate, the virus was able to establish the disease though the initial steps of virus replication, as detected by the presence of negative strands, in the basal area of the inoculated leaves at six and twelve days post inoculation. The nonhost sugarcane for SCMV-VER1 and the host sugarcane for SCMV-CAM6 also allowed the initial steps of viral replication for the VER1 isolate in the local inoculated leaf. SCMV-VER1 virions could be extracted from stems of susceptible maize with higher titers than leaves. Conclusion Nonhost and host resistance allow the initial steps of potyvirus SCMV replication, as shown by the negative strands' presence. Furthermore, both hosts allow the negative viral strands' local movement, but not their systemic spread through the stem. The presence of larger amounts of extractable virions from the stem (as compared to the leaves in susceptible maize lines suggests their long distance movement as assembled particles. This will be the first report suggesting the long distance movement of a monocot potyvirus as a virion.

  10. COMPARATIVE ANALYSIS OF STEEL AND ALUMINUM STRUCTURES

    Directory of Open Access Journals (Sweden)

    Josip Peko

    2016-12-01

    Full Text Available This study examined steel and aluminum variants of modern exhibition structures in which the main design requirements include low weight (increased span/depth ratio, transportation, and construction and durability (resistance to corrosion. This included a design situation in which the structural application of aluminum alloys provided an extremely convenient and practical solution. Viability of an aluminum structure depends on several factors and requires a detailed analysis. The overall conclusion of the study indicated that aluminum can be used as a structural material and as a viable alternative to steel for Croatian snow and wind load values and evidently in cases in which positive properties of aluminum are required for structural design. Furthermore, a structural fire analysis was conducted for an aluminum variant structure by using a zone model for realistic fire analysis. The results suggested that passive fire protection for the main structural members was not required in the event of areal fire with duration of 60 min.

  11. [Link between aluminum neurotoxicity and neurodegenerative disorders].

    Science.gov (United States)

    Kawahara, Masahiro

    2016-07-01

    Aluminum is an old element that has been known for a long time, but some of its properties are only now being discovered. Although environmentally abundant, aluminum is not essential for life; in fact, because of its specific chemical properties, aluminum inhibits more than 200 biologically important functions and exerts various adverse effects in plants, animals, and humans. Aluminum is a widely recognized neurotoxin. It has been suggested that there is a relationship between exposure to aluminum and neurodegenerative diseases, including dialysis encephalopathy, amyotrophic lateral sclerosis and parkinsonism dementia in the Kii Peninsula and Guam, as well as Alzheimer' s disease: however, this claim remains to be verified. In this chapter, we review the detailed characteristics of aluminum neurotoxicity and the link between Alzheimer' s disease and other neurodegenerative diseases, based on recent findings on metal-metal interactions and the functions of metalloproteins in synapses.

  12. Production of anhydrous aluminum chloride composition

    Science.gov (United States)

    Vandergrift, G.F. III; Krumpelt, M.; Horwitz, E.P.

    1981-10-08

    A process is described for producing an anhydrous aluminum chloride composition from a water-based aluminous material such as a slurry of aluminum hydroxide in a multistage extraction process in which the aluminum ion is first extracted into an organic liquid containing an acidic extractant and then extracted from the organic phase into an alkali metal chloride or chlorides to form a melt containing a mixture of chlorides of alkali metal and aluminum. In the process, the organic liquid may be recycled. In addition, the process advantageously includes an electrolysis cell for producing metallic aluminum and the alkali metal chloride or chlorides may be recycled for extraction of the aluminum from the organic phase.

  13. Aluminum and aluminum nitride formation in sapphire by ion beam synthesis

    OpenAIRE

    Stritzker, Bernd

    2000-01-01

    Aluminum and aluminum nitride formation in sapphire by ion beam synthesis / J. K. N. Lindner, W. Schlosser, and B. Stritzker. - In: Nuclear instruments & methods in physics research. B. 166. 2000. S. 133-139

  14. Versatile and Rapid Plasma Heating Device for Steel and Aluminum

    Energy Technology Data Exchange (ETDEWEB)

    Reddy, G.S.

    2006-03-14

    hardening. The RPD has a great potential for heat treating surgical knives and tools. Unavailability of the full amount of the DOE award prevented further development of this exciting technology. Significant progress was made during the 5th quarter, specially the invention of the wider-area plasma and the resultant benefits in terms of rapid melting of aluminum and thermal treatments of larger size steel parts. Coating of nickel base superalloys was demonstrated (an additional task over that proposed). Directed low cost surface enhancement of steel and the directed clean low dross energy efficient melting of aluminum are industrial needs that require new technologies. These are large volume markets which can benefit from energy savings. Estimated energy savings are very large, in the order of 1015 J/year when the equipment is universally used. Compact and directed heating technology/product market in these two sectors could potentially reach over $1B in sales. The results of the research, presented at the DOE annual Review meeting on Aluminum held at the Oak Ridge National Laboratory during the 4-5 October 2005, were very well received by the delegates and panel reviewers. Insufficient DOE funds to fully fund the project at the end of the 5th quarter necessitated some key tasks being only partially completed.

  15. Current redistribution in cables made of insulated, soldered, or oxidized strands

    International Nuclear Information System (INIS)

    Turck, B.

    1979-07-01

    Current redistributions are compared in cables made of insulated strands, soldered, or oxidized strands and insulated strands with periodic joints. After discussing the different current redistributions in the cases of a rapidly changing current and a dc current, several particular situations are investigated: what happens if a strand is broken, or if a local normal zone appears that does not affect all the strands equally, the detection of this normal zone, and the influence of short circuits between strands

  16. Towards quantitative viromics for both double-stranded and single-stranded DNA viruses

    Directory of Open Access Journals (Sweden)

    Simon Roux

    2016-12-01

    Full Text Available Background Viruses strongly influence microbial population dynamics and ecosystem functions. However, our ability to quantitatively evaluate those viral impacts is limited to the few cultivated viruses and double-stranded DNA (dsDNA viral genomes captured in quantitative viral metagenomes (viromes. This leaves the ecology of non-dsDNA viruses nearly unknown, including single-stranded DNA (ssDNA viruses that have been frequently observed in viromes, but not quantified due to amplification biases in sequencing library preparations (Multiple Displacement Amplification, Linker Amplification or Tagmentation. Methods Here we designed mock viral communities including both ssDNA and dsDNA viruses to evaluate the capability of a sequencing library preparation approach including an Adaptase step prior to Linker Amplification for quantitative amplification of both dsDNA and ssDNA templates. We then surveyed aquatic samples to provide first estimates of the abundance of ssDNA viruses. Results Mock community experiments confirmed the biased nature of existing library preparation methods for ssDNA templates (either largely enriched or selected against and showed that the protocol using Adaptase plus Linker Amplification yielded viromes that were ±1.8-fold quantitative for ssDNA and dsDNA viruses. Application of this protocol to community virus DNA from three freshwater and three marine samples revealed that ssDNA viruses as a whole represent only a minor fraction (<5% of DNA virus communities, though individual ssDNA genomes, both eukaryote-infecting Circular Rep-Encoding Single-Stranded DNA (CRESS-DNA viruses and bacteriophages from the Microviridae family, can be among the most abundant viral genomes in a sample. Discussion Together these findings provide empirical data for a new virome library preparation protocol, and a first estimate of ssDNA virus abundance in aquatic systems.

  17. PREPARATION OF ACTINIDE-ALUMINUM ALLOYS

    Science.gov (United States)

    Moore, R.H.

    1962-09-01

    BS>A process is given for preparing alloys of aluminum with plutonium, uranium, and/or thorium by chlorinating actinide oxide dissolved in molten alkali metal chloride with hydrochloric acid, chlorine, and/or phosgene, adding aluminum metal, and passing air and/or water vapor through the mass. Actinide metal is formed and alloyed with the aluminum. After cooling to solidification, the alloy is separated from the salt. (AEC)

  18. Assessment of Automotive Coatings Used on Different Metallic Substrates

    OpenAIRE

    Bensalah, W.; Loukil, N.; Wery, M. De-Petris; Ayedi, H. F.

    2014-01-01

    Four epoxy primers commonly used in the automotive industry were applied by gravity pneumatic spray gun over metallic substrates, specifically, steel, electrogalvanized steel, hot-dip galvanized steel, and aluminum. A two-component polyurethane resin was used as topcoat. To evaluate the performance of the different coating systems, the treated panels were submitted to mechanical testing using Persoz hardness, impact resistance, cupping, lattice method, and bending. Tribological properties of ...

  19. Organometallic Polymer Coatings for Geothermal-Fluid-Sprayed Air-Cooled Condensers: Preprint

    Energy Technology Data Exchange (ETDEWEB)

    Gawlik, K.; Sugama, T.; Jung, D.

    2002-08-01

    Researchers are developing polymer-based coating systems to reduce scaling and corrosion of air-cooled condensers that use a geothermal fluid spray for heat transfer augmentation. These coating systems act as barriers to corrosion to protect aluminum fins and steel tubing; they are formulated to resist the strong attachment of scale. Field tests have been done to determine the corrosion and scaling issues related to brine spraying and a promising organometallic polymer has been evaluated in salt spray tests.

  20. Template role of double-stranded RNA in tombusvirus replication.

    Science.gov (United States)

    Kovalev, Nikolay; Pogany, Judit; Nagy, Peter D

    2014-05-01

    Replication of plus-strand RNA [(+)RNA] viruses of plants is a relatively simple process that involves complementary minus-strand RNA [(-)RNA] synthesis and subsequent (+)RNA synthesis. However, the actual replicative form of the (-)RNA template in the case of plant (+)RNA viruses is not yet established unambiguously. In this paper, using a cell-free replication assay supporting a full cycle of viral replication, we show that replication of Tomato bushy stunt virus (TBSV) leads to the formation of double-stranded RNA (dsRNA). Using RNase digestion, DNAzyme, and RNA mobility shift assays, we demonstrate the absence of naked (-)RNA templates during replication. Time course experiments showed the rapid appearance of dsRNA earlier than the bulk production of new (+)RNAs, suggesting an active role for dsRNA in replication. Radioactive nucleotide chase experiments showed that the mechanism of TBSV replication involves the use of dsRNA templates in strand displacement reactions, where the newly synthesized plus strand replaces the original (+)RNA in the dsRNA. We propose that the use of dsRNA as a template for (+)RNA synthesis by the viral replicase is facilitated by recruited host DEAD box helicases and the viral p33 RNA chaperone protein. Altogether, this replication strategy allows TBSV to separate minus- and plus-strand syntheses in time and regulate asymmetrical RNA replication that leads to abundant (+)RNA progeny. Positive-stranded RNA viruses of plants use their RNAs as the templates for replication. First, the minus strand is synthesized by the viral replicase complex (VRC), which then serves as a template for new plus-strand synthesis. To characterize the nature of the (-)RNA in the membrane-bound viral replicase, we performed complete RNA replication of Tomato bushy stunt virus (TBSV) in yeast cell-free extracts and in plant extracts. The experiments demonstrated that the TBSV (-)RNA is present as a double-stranded RNA that serves as the template for TBSV