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Sample records for aluminium foundry workers

  1. Aluminium and iron air pollution near an iron casting and aluminium foundry in Turin district (Italy).

    Science.gov (United States)

    Polizzi, Salvatore; Ferrara, Mauro; Bugiani, Massimiliano; Barbero, Domenico; Baccolo, Tiziana

    2007-09-01

    This work reports the results of an environmental survey carried out in an industrial area in the Province of Turin: its main aim is to assess the levels of iron and aluminium in the outside air during the period from July to September to assess the influence of industrial activity (a cast-iron and aluminium foundry) which is interrupted during the month of August, on the level of metals present in the air. Conducting the analysis during this period of time made it possible to avoid the confounding effect of pollution due to domestic central heating. The measurements were taken from nine areas at different distances from the foundry in the area and according to the direction of the prevailing winds, as deduced from the historical data. The results of this survey show a statistically significant difference in iron and aluminium levels in the outside air in the geographic areas between the two main periods examined: during August (no foundry activity) v/s July-September (foundry activity). The values recorded are: Aluminium 0.4+/-0.45 microg/m(3) v/s 1.12+/-1.29 microg/m(3) (pIron 0.95+/-0.56 microg/m(3) v/s 1.6+/-1.0 microg/m(3) (piron tended to be higher in the areas farther away from the foundry site in the areas located along the path of the prevailing winds.

  2. Urinary 1-hydroxypyrene, a PAH biomarker in foundry workers

    DEFF Research Database (Denmark)

    Omland, Øyvind; Sherson, D; Hansen, Åse Marie

    1996-01-01

    Exposure to PAH in foundry workers has been studied by urinary 1-hydroxypyrene (HPU) levels, quantitatively measured by reversed phase HPLC. Seventy male foundry workers and 68 matched controls were investigated. Polycyclic aromatic hydrocarbon (PAH) exposure was defined by 17 breathing zone hygi...

  3. Health risk assessment of workers exposed to metals from an aluminium production plant.

    Science.gov (United States)

    Buranatrevedh, Surasak

    2010-12-01

    Foundry is an industry involved various kinds of metals and chemicals. Workers who work in foundry industry are at risk of exposure to these metals and chemicals. Objective of this study was to conduct quantitative health risk assessment for workers who exposed to metals from an aluminium production industry. The U.S. National Academy of Sciences' four steps of health risk assessment were used to conduct quantitative health risk assessment in this study. This study showed that there were 6 types of metals involved in the aluminium foundry in this study. These metals could cause various health effects but not cancers. Workers were mostly exposed to these metals by inhalation. Calculated reference dose (RfD) for inhalation of aluminium used in this assessment was 0.000015 mg/kg/day. Calculated RID for inhalation of manganese used in this assessment was 0.000002 mg/kg/day. Calculated RfD for inhalation of copper used in this assessment was 0.000028 mg/kg/day. Calculated RID for inhalation of zinc used in this assessment was 0.000083 mg/ kg/day. Calculated RID for inhalation of magnesium used in this assessment was 0.949833 mg/kg/day. Calculated RID for inhalation of iron used in this assessment was 10.6219 mg/kg/day. Maximum daily doses (MDDs) for workers who exposed to metals measured in this foundry were 0, 0, 0.000463, 0.0000927, 0.000162 and 0 mg/kg/day for manganese, zinc, aluminium, iron, magnesium and copper, respectively. Finally, risk characterization for workers exposed to metals in this aluminium foundry showed that workers in this foundry had 31 times higher risk of developing diseases from aluminium than persons who were not exposed to aluminium. These workers had the same risk of developing diseases from other metals and chemicals as persons who were not exposed to those metals and chemicals. Workers who exposed to aluminium in this aluminium production plant had 31 times risk of developing non-carcinogenic effects from aluminium compared with normal

  4. Exposure of iron foundry workers to polycyclic aromatic hydrocarbons

    DEFF Research Database (Denmark)

    Omland, Øyvind; Sherson, D; Hansen, Åse Marie

    1994-01-01

    (ELISA) and reverse phase high performance liquid chromatography (HPLC), respectively. 70 male foundry workers and 68 matched controls were investigated. High and low exposure groups were defined from breathing zone hygienic samples, consisting of 16 PAH compounds in particulate and gaseous phase. Mean...

  5. Prevalence of Occupational Asthma and Respiratory Symptoms in Foundry Workers

    Directory of Open Access Journals (Sweden)

    Servet Kayhan

    2013-01-01

    Full Text Available This cross-sectional study was conducted in a foundry factory to assess the prevalence of respiratory symptoms and occupational asthma in foundry workers. Physical examination, spirometric evaluation, chest radiograph, and a questionnaire related to respiratory symptoms were performed. Monitoring of peak expiratory flow rates, spirometric reversibility test, and high-resolution computed tomographies were performed for the participants having respiratory symptoms and/or impaired respiratory function test. A total of 347 participants including 286 workers from production department and 61 subjects who worked in nonproduction departments were enrolled in this study. It is found that phlegm (n: 71, 20.46% and cough (n: 52, 14.98% were the most frequent symptoms. The other symptoms were breathlessness (n: 28, 8.06%, chest tightness (n: 14, 4.03%, and wheezing (n: 7, 2.01% . The prevalence of occupational asthma was found to be more frequent among the subjects who worked in the production department (n: 48, 16.78% than the other persons who worked in the nonproduction department (n: 3, 4.91% by chi-square test (P: 0.001. To prevent hazardous respiratory effects of the foundry production, an early diagnosis of occupational asthma is very important. Cessation of cigarette smoking and using of protective masks during the working time should be encouraged.

  6. PROBLEM NON PAY MOTIVATION OF PRODUCTION WORKERS IN FOUNDRY

    Directory of Open Access Journals (Sweden)

    Jacek SITKO

    2013-01-01

    Full Text Available The work in the foundry is connected with a row dangers of the appearance injuries and occupaonal diseases. Specificity the production casts, requires great commitment, the professionalism and experience from employees. In this situation apart from technical infrastructure and the organizational back suitable motivation for performing everyday tied tasks is very important with the preparation and completion of individual production treatments. In article chosen factors, affecting for employing production workers at the unit were described. Diverse systems and factors of motivation have task among others of increasing effectiveness of applied technology with simultaneous keeping safety rules.

  7. Comparison of workers' perceptions toward work climate and health symptoms between ceramic and iron foundry workers.

    Science.gov (United States)

    Majumder, Joydeep; Bagepally, Bhavani S; Shah, Priyanka; Kotadiya, Sanjay; Yadav, Suresh; Naha, Nibedita

    2016-01-01

    Workers exposed to heavy manual material handling (MMH) in a hot working environment succumb to severe physical stress and psychological stress. (1) Recognize the heat load at workplaces of ceramic industry and iron industry, and (2) comparatively examine the characteristics of self-reported physiological responses and heat-health perception among these workers. Cross-sectional prospective study. Workplace microclimate in the ceramic industry and iron industry was monitored. An ergonomic checklist and a questionnaire was used to record self-reported workers' perceptions toward heat stress at workplace (ceramic workers N = 321, iron foundry workers N = 253). The prevalence rates of subjective symptoms among workers of both the industries were compared. Chi-square test was used to examine the association between stressors and health complaints at a significance level set at P Iron foundries recorded higher mean ambient temperature (43.4 ± 3.7°C) and wet-bulb globe temperature (WGBT) index (31.5 ± 0.7°C) as compared to ceramic industries (39.9 ± 3.3°C and 28 ± 1.5°C, respectively). Heavy sweating, elevated body temperature, sleeplessness, excessive thirst, muscular discomforts, and fatigue were prime symptoms recorded among workers of both industries. Skin-related disorders (red face, dry skin, bumps, itching) were significantly higher among iron foundry workers, whereas sleeplessness, high blood pressure, heavy sweating, kidney stone, decreased urination, muscular discomforts, and fatigue were significantly more among ceramic workers. Young workers reported more sweating and fatigue than older workers. A hot work climate and heavy manual labor designate ceramic and iron industries as arduous. Direct contact with hot surface and continuous MMH in tandem with the mechanical pace of production process makes work in ceramic industries more difficult than iron foundries.

  8. Corrosion of immersed ceramic heat exchanger tubes in aluminium foundry baths

    Energy Technology Data Exchange (ETDEWEB)

    Bracho-Troconis, C.B.; Frot, G.; Bienvenu, Y. [Ecole des Mines de Paris, Evry (France). Centre des Materiaux; Frety, N. [Ecole des Mines d`Albi-Carmaux (France); Alliat, I. [CERSTA-Gaz de France, Saint-Denis (France)

    1997-12-31

    The corrosion of three non-oxide ceramics by Al-9Si-3Cu baths and by fluxes (mixtures of chlorides and fluorides of sodium and potassium) at about 750 C was studied in a foundry environment. Comparison of results of the metallurgical examination of A, a silicon-nitride-bonded silicon carbide and of B, a reaction-bonded silicon nitride, surface treated to fill all the external porosity provides some insight into the role of the bonding phase and the porosity. Grade C is a graphite bonded silicon carbide with an external protection by a ceramic glazing. The SiC phase in the tubes is inert to the corrosive liquids (attributed to the silicon content in the metal). A and C ceramics react only in the presence of a flux. Sodium and chlorine were identified in the corrosion products as well as AlN (A) and Al{sub 4}C{sub 3} (C), resulting from reaction of the silicon nitride or of the graphite bonding phase with aluminium. This suggests that the fluxes are responsible for the corrosive process, by causing the formation of gaseous aluminium halides which penetrate the porous bonding phase and react with it to form AlN or Al{sub 4}C{sub 3}. (orig.) 13 refs.

  9. Property enhancement by grain refinement of zinc-aluminium foundry alloys

    International Nuclear Information System (INIS)

    Krajewski, W K; Piwowarski, G; Krajewski, P K; Greer, A L

    2016-01-01

    Development of cast alloys with good mechanical properties and involving less energy consumption during their melting is one of the key demands of today's industry. Zinc foundry alloys of high and medium Al content, i.e. Zn-(15-30) wt.% Al and Zn-(8-12) wt.% Al, can satisfy these requirements. The present paper summarizes the work [1-9] on improving properties of sand-cast ZnAl10 (Zn-10 wt.% Al) and ZnAl25 (Zn-25 wt. % Al) alloys by melt inoculation. Special attention was devoted to improving ductility, whilst preserving high damping properties at the same time. The composition and structural modification of medium- and high-aluminium zinc alloys influence their strength, tribological properties and structural stability. In a series of studies, Zn - (10-12) wt. % Al and Zn - (25-26) wt.% Al - (1-2.5) wt.% Cu alloys have been doped with different levels of added Ti. The melted alloys were inoculated with ZnTi-based refiners and it was observed that the dendritic structure is significantly finer already after addition of 50 - 100 ppm Ti to the melted alloys. The alloy's structure and mechanical properties have been studied using: SEM (scanning electron microscopy), LM (light microscopy), dilatometry, pin-on-disc wear, and tensile strength measurements. Grain refinement leads to significant improvement of ductility in the binary high-aluminium Zn-(25-27) Al alloys while in the medium-aluminium alloys the effect is rather weak. In the ternary alloys Zn-26Al-Cu, replacing a part of Cu with Ti allows dimensional changes to be reduced while preserving good tribological properties. Furthermore, the high initial damping properties were nearly entirely preserved after inoculation. The results obtained allow us to characterize grain refinement of the examined high-aluminium zinc alloys as a promising process leading to the improvement of their properties. At the same time, using low melting ZnTi-based master alloys makes it possible to avoid the excessive melt

  10. Manganese exposure in foundry furnacemen and scrap recycling workers

    DEFF Research Database (Denmark)

    Lander, F; Kristiansen, J; Lauritsen, Jens

    1999-01-01

    Cast iron products are alloyed with small quantities of manganese, and foundry furnacemen are potentially exposed to manganese during tapping and handling of smelts. Manganese is a neurotoxic substance that accumulates in the central nervous system, where it may cause a neurological disorder...

  11. Urinary 1-hydroxypyrene, a PAH biomarker in foundry workers

    DEFF Research Database (Denmark)

    Omland, Øyvind; Sherson, D; Hansen, Åse Marie

    1996-01-01

    hygienic samples, consisting of 16 selected PAH compounds. Mean total PAH concentration (SD) was 10.40 (4.04) mu g/m3. A multiple regression model of tobacco consumption, age, airborne PAH-exposure and foundry work on log HPU showed a significant correlation, p

  12. Comparison of workers’ perceptions toward work climate and health symptoms between ceramic and iron foundry workers

    Science.gov (United States)

    Majumder, Joydeep; Bagepally, Bhavani S.; Shah, Priyanka; Kotadiya, Sanjay; Yadav, Suresh; Naha, Nibedita

    2016-01-01

    Background: Workers exposed to heavy manual material handling (MMH) in a hot working environment succumb to severe physical stress and psychological stress. Aims: (1) Recognize the heat load at workplaces of ceramic industry and iron industry, and (2) comparatively examine the characteristics of self-reported physiological responses and heat-health perception among these workers. Settings and Design: Cross-sectional prospective study. Materials and Methods: Workplace microclimate in the ceramic industry and iron industry was monitored. An ergonomic checklist and a questionnaire was used to record self-reported workers’ perceptions toward heat stress at workplace (ceramic workers N = 321, iron foundry workers N = 253). The prevalence rates of subjective symptoms among workers of both the industries were compared. Statistical Analysis: Chi-square test was used to examine the association between stressors and health complaints at a significance level set at P Iron foundries recorded higher mean ambient temperature (43.4 ± 3.7°C) and wet-bulb globe temperature (WGBT) index (31.5 ± 0.7°C) as compared to ceramic industries (39.9 ± 3.3°C and 28 ± 1.5°C, respectively). Heavy sweating, elevated body temperature, sleeplessness, excessive thirst, muscular discomforts, and fatigue were prime symptoms recorded among workers of both industries. Skin-related disorders (red face, dry skin, bumps, itching) were significantly higher among iron foundry workers, whereas sleeplessness, high blood pressure, heavy sweating, kidney stone, decreased urination, muscular discomforts, and fatigue were significantly more among ceramic workers. Young workers reported more sweating and fatigue than older workers. Conclusions: A hot work climate and heavy manual labor designate ceramic and iron industries as arduous. Direct contact with hot surface and continuous MMH in tandem with the mechanical pace of production process makes work in ceramic industries more difficult than iron

  13. Interaction of smoking, uptake of polycyclic aromatic hydrocarbons, and cytochrome P450IA2 activity among foundry workers

    DEFF Research Database (Denmark)

    Sherson, D; Sigsgaard, T; Overgaard, E

    1992-01-01

    An increased lung cancer risk has been described among foundry workers. Polycyclic aromatic hydrocarbons (PAHs) and silica are possible aetiological factors. This study describes a urinary PAH metabolite, 1-hydroxypyrene (hpU), as well as the degree of cytochrome P450IA2 activity/induction as ref...... in smokers and no additional effect of foundry exposures was seen. These data suggest that smoking as well as work related PAH exposure may be casually related to increased risk of lung cancer in foundry workers....... hygienic samples (respirable dust 1.2 to 3.52 mg/m3 (93 samples)) and as total PAH (0.46 micrograms/m3) and pyrene concentrations (0.28 micrograms/m3) (six samples). Non-smoking controls and foundry workers had similar IA2 ratios (5.63, 95% confidence interval (95% CI) 4.56-6.70 and 4.40, 95% CI 3.......56-5.24). The same was true for smoking controls and foundry workers (9.10, 95% CI 8.00-10.20 and 8.69, 95% CI 7.37-10.01). Both smoking groups had raised IA2 ratios compared with non-smokers (p less than 0.01). Non-smoking controls and foundry workers had similar hpU concentrations (0.16, 95% CI 0.10-0.22 and 0...

  14. Serum aluminium levels of workers in the bauxite mines.

    Science.gov (United States)

    de Kom, J F; Dissels, H M; van der Voet, G B; de Wolff, F A

    1997-01-01

    Aluminium is produced from the mineral bauxite. Occupational exposure is reported during the industrial processing of aluminium and is associated with pulmonary and neurotoxicity. However, data on exposure and toxicity of workers in the open bauxite mining industry do not exist. Therefore, a study was performed to explore aluminium exposure in employees involved in this bauxite mining process in a Surinam mine. A group of workers occupationally exposed to aluminium in an open bauxite mine were compared with a group of nonexposed wood processors. Serum aluminium was analyzed using atomic absorption spectrometry Data from the clinical chemistry of the blood and a questionnaire were used to explore determinants for aluminium exposure. No significant difference between serum aluminium in the exposed (4.4 +/- 2.0 micrograms/L, n = 27) and control group (5.1 +/- 1.5 micrograms/L, n = 27) was detected. For the serum concentration of the clinical chemical variables (calcium, citrate, and creatinine), a statistically significant difference was computed (p < or = 0.02) between the exposed and control group. All levels were slightly higher in the exposed group; no statistically significant correlations with serum aluminium were found. In this study, serum aluminium values were in the normal range, no significant difference between the groups could be detected despite long-term occupational exposure.

  15. Comparative Analysis of the Thermal Insulation of Traditional and Newly Designed Protective Clothing for Foundry Workers

    Directory of Open Access Journals (Sweden)

    Iwona Frydrych

    2016-09-01

    Full Text Available An objective of the undertaken research was checking the applicability of aluminized basalt fabrics for the production of clothing for foundry workers. The results of flammability, the resistance to contact, convective and radiation heat, as well as the resistance to big molten metal splashes confirmed the thesis of applicability of the packages with the use of aluminized basalt fabric content for the assumed purpose; therefore, such protective clothing was produced. Thermal comfort of foundry workers is very important and related to many factors, i.e., the structure of the protective clothing package, the number of layers, their thickness, the distance between the body and appropriate underwear. In the paper, a comparison of the results of thermal insulation measurement of two kinds of protective clothing is presented: the traditional one made of aluminized glass fabrics and the new one made of aluminized basalt fabrics. Measurements of clothing thermal insulation were conducted using a thermal manikin dressed in the protective clothing and three kinds of underwear products covering the upper and lower part of the manikin.

  16. Cancer risk among workers of a secondary aluminium smelter.

    Science.gov (United States)

    Maltseva, A; Serra, C; Kogevinas, M

    2016-07-01

    Cancer risk in secondary aluminium production is not well described. Workers in this industry are exposed to potentially carcinogenic agents from secondary smelters that reprocess aluminium scrap. To evaluate cancer risk in workers in a secondary aluminium plant in Spain. Retrospective cohort study of male workers employed at an aluminium secondary smelter (1960-92). Exposure histories and vital status through 2011 were obtained through personal interviews and hospital records, respectively. Standardized mortality (SMRs) and incidence ratios (SIRs) were calculated. The study group consisted of 98 workers. We found increased incidence and mortality from bladder cancer [SIR = 2.85, 95% confidence interval (CI) 1.23-5.62; SMR = 5.90, 95% CI 1.58-15.11]. Increased incidence was also observed for prostate cancer and all other cancers but neither were statistically significant. No increased risk was observed for lung cancer. Results of this study suggest that work at secondary aluminium smelters is associated with bladder cancer risk. Identification of occupational carcinogens in this industry is needed. © The Author 2016. Published by Oxford University Press on behalf of the Society of Occupational Medicine. All rights reserved. For Permissions, please email: journals.permissions@oup.com.

  17. Interaction of smoking, uptake of polycyclic aromatic hydrocarbons, and cytochrome P450IA2 activity among foundry workers

    DEFF Research Database (Denmark)

    Sherson, D; Sigsgaard, T; Overgaard, E

    1992-01-01

    hygienic samples (respirable dust 1.2 to 3.52 mg/m3 (93 samples)) and as total PAH (0.46 micrograms/m3) and pyrene concentrations (0.28 micrograms/m3) (six samples). Non-smoking controls and foundry workers had similar IA2 ratios (5.63, 95% confidence interval (95% CI) 4.56-6.70 and 4.40, 95% CI 3......An increased lung cancer risk has been described among foundry workers. Polycyclic aromatic hydrocarbons (PAHs) and silica are possible aetiological factors. This study describes a urinary PAH metabolite, 1-hydroxypyrene (hpU), as well as the degree of cytochrome P450IA2 activity....../induction as reflected by the urinary caffeine ratio (IA2) in 45 foundry workers and 52 controls; IA2 was defined as the ratio of paraxanthine 7-demethylation products to a paraxanthine 8-hydroxylation product (1,7-dimethyluric acid). Mean exposure concentrations for foundry workers were defined by breathing zone...

  18. [Association between serum aluminium level and methylation of amyloid precursor protein gene in workers engaged in aluminium electrolysis].

    Science.gov (United States)

    Yang, X J; Yuan, Y Z; Niu, Q

    2016-04-20

    To investigate the association between serum aluminium level and methylation of the promoter region of amyloid precursor protein (APP)gene in workers engaged in aluminium electrolysis. In 2012, 366 electrolysis workers in an aluminium factory were enrolled as exposure group (working years >10 and age >40 years)and divided into low-exposure group and high-exposure group based on the median serum aluminium level. Meanwhile, 102 workers in a cement plant not exposed to aluminium were enrolled as control group. Graphite furnace atomic absorption spectrometry was used to measure serum aluminium level, methylation specific PCR was used to measure the methylation rate of the promoter region of APP gene, and ELI-SA was used to measure the protein expression of APP in lymphocytes in peripheral blood. The exposure group had a significantly higher serum aluminium level than the control group (45.07 μg/L vs 30.51 μg/L, P0.05). The multivariate logistic regression analysis showed that with reference to the control group, low aluminium exposure (OR=1.86, 95% CI 1.67~3.52)and high aluminium exposure (OR=2.98, 95% CI 1.97~4.15)were risk factors for a reduced methylation rate of the promoter region of APP gene. Reduced methylation of the promoter region of APP gene may be associated with increased serum aluminium level, and downregulated methylation of the promoter region of APP gene may accelerate APP gene transcription.

  19. Polychlorinated dibenzo-p-dioxins and dibenzofurans and their association with cancer mortality among workers in one automobile foundry factory.

    Science.gov (United States)

    Wang, Lihua; Weng, Shaofan; Wen, Sheng; Shi, Tingming; Sun, Gangtao; Zeng, Yuyu; Qi, Cheng; Chen, Weihong

    2013-01-15

    Polychlorinated dibenzo-p-dioxins and dibenzofurans (PCDD/Fs) have been reported as possible carcinogenic hazards to humans. However, epidemiological studies on their carcinogenic roles are limited. The current study was designed to determine the concentrations and characteristics of PCDD/Fs and evaluate their association with cancer mortality in exposed workers in one automobile foundry factory. PCDD/F levels in factory and surrounding environment were analyzed through air and settling dust sampling. The cancer mortalities among workers in this foundry factory were calculated using data from a cohort study. The results showed that the PCDD/F concentrations of air in workplace ranged 0.36-2.25 pg World Health Organization-Toxic Equivalent (WHO-TEQ) Nm(-3) (average 1.01 pg WHO-TEQ Nm(-3)), which were 1.16-7.26 times higher than those outside the factory. The PCDD/F concentrations of settling dust in the workplace ranged 3.34-18.64 pg WHO-TEQ g(-1) (average 8.25 pg WHO-TEQ g(-1)), which were lower than those just outside the factory (average 16.13 pg WHO-TEQ g(-1)). Furthermore, a cohort study of workers in this factory with average follow-up of 24.52 years showed that cancer was the leading cause of death, with significant elevated mortality (standardized mortality ratio (SMR)=1.70, 95% confidence interval (CI): 1.35-2.13) among workers, when compared with Chinese national mortality. The cancer mortality among front-line workers was increased significantly (adjusted relative risk (RR)=1.73, 95% CI: 1.14-2.60), particularly among melting and casting workers, when compared with that among assistant workers. Our results indicated that there was a dose-response relationship between PCDD/F exposure and cancer mortality among foundry workers. Copyright © 2012 Elsevier B.V. All rights reserved.

  20. Longitudinal study of workers of an aluminium die casting factory.

    Science.gov (United States)

    Discalzi, G L; Capellaro, F; Baracco, A

    1992-01-01

    We conducted a 5-year longitudinal study on 76 workers of a high and medium aluminium alloy die-casting factory. As in a previous cross-sectional study conducted in 1986 and in accordance with the data in the literature, the 1990 follow-up study showed: a low prevalence of chronic bronchitis (as defined by the ECSC questionnaire on respiratory symptoms); normal mean functional values of FVC, FEV1, FEV1/FVC%. We did not find any significant difference in the levels of lung function over the period of 1986-90. These results show that workers in the secondary aluminium industry are not exposed to a significant risk of chronic pulmonary disease.

  1. Comparison of workers? perceptions toward work climate and health symptoms between ceramic and iron foundry workers

    OpenAIRE

    Majumder, Joydeep; Bagepally, Bhavani S.; Shah, Priyanka; Kotadiya, Sanjay; Yadav, Suresh; Naha, Nibedita

    2016-01-01

    Background: Workers exposed to heavy manual material handling (MMH) in a hot working environment succumb to severe physical stress and psychological stress. Aims: (1) Recognize the heat load at workplaces of ceramic industry and iron industry, and (2) comparatively examine the characteristics of self-reported physiological responses and heat-health perception among these workers. Settings and Design: Cross-sectional prospective study. Materials and Methods: Workplace microclimate in the ceram...

  2. [Environmental and biological monitoring of exposure to polycyclic aromatic hydrocarbons in workers of an electric steel foundry].

    Science.gov (United States)

    Bergamaschi, E; Catalani, Simona; Folesani, Giuseppina; Venco, Paola; Bodini, Elena; Guidetti, F; Bergonzi, R; Franchini, I; Apostoli, P

    2005-01-01

    To assess and classify exposure to Polycyclic Aromatic Hydrocarbons (PAHs) in some specific working areas of a steel foundry operating with a continuous casting process and evaluate biomonitoring data in different job tasks. Exposure to dusts and six PAHs classified as carcinogenic by EU directives was studied in a cohort of 35 male foundry workers (aged 41.1 +/- 6.9 years), who were examined both prior to and at the end of the work-shift (06:00 a.m.-02:00 p.m.) in two different periods. The urinary excretion of 1-hydroxypyrene (1-OH-P) was measured as a biomarker of exposure to pyrene. PAHs concentrations ranged from 461.8 to 935.6 ng/m3 near the continuous casting area, whereas lower values were measured near the ladle furnace. End of shift 1-OH-P values were higher in 11 non-smoking workers involved in continuous casting process as compared to those employed in mantenance and furnace areas (median of the second determination: 5.70 microg/g creatinine--range: 1.24-21.24 vs 1.17 microg/g creatinine--range: 0.23-4.49; p< 0.001). 1-OH-P excretion was significantly correlated with both the sum of six carcinogenic PAHs and pyrene airborne concentrations. In two biomonitoring sessions, 9.1% and 34.3% of the workers respectively showed end-of-shift 1-OH-P values exceeding the occupational exposure limit (OEL) (4.4 microg/g creatinine or 2.3 micromol/mol(-1) creatinine) recommended for coke-oven workers. 1-OH-P is a useful biomarker in assessing PAH exposure and is associated with job category at a Steelplant. Due to exposure variability, to assess risk associated with PAHs exposure, biological monitoring should be carried out periodically.

  3. Respirable silica dust exposure amongst foundry workers in Gauteng, South Africa: A task-based risk assessment

    CSIR Research Space (South Africa)

    Khoza, NN

    2012-09-01

    Full Text Available Silicosis is a problem in South African foundries; the problem has been exacerbated by inadequate dust control and neglect of occupational health in foundry industries. Because of the extent of the problem, the Department of Labour revised its...

  4. Lung cancer risk in welders and foundry workers with a history of heavy smoking in the USA: The National Lung Screening Trial.

    Science.gov (United States)

    Wong, Jason Y Y; Bassig, Bryan A; Seow, Wei Jie; Hu, Wei; Ji, Bu-Tian; Blair, Aaron; Silverman, Debra T; Lan, Qing

    2017-06-01

    Foundry work is a risk factor for lung cancer; however, the association with welding is unclear, as smoking is common among metalworkers and may mask the relationship. We evaluated whether history of welding and foundry work, independently and jointly, and employment duration were associated with lung cancer risk in heavy smokers. We analysed data from the National Lung Screening Trial, a prospective randomised trial of 53 454 heavy smokers (>30 pack-years) in the USA. Cox regression models were used to estimate the HRs and 95% CIs of medically/histologically confirmed incident lung cancer during the follow-up period (2002-2009) in relation to history and duration of welding and foundry work assessed via questionnaires, adjusted for screening arm, component study, sex, age, race/ethnicity, education, smoking status and pack-years, body mass index and personal/family medical history. There were 2034 incident lung cancer cases throughout the follow-up. Increasing years of employment in welding (p-trend =0.039) and foundry work (p-trend =0.005) were related to increased lung cancer risk among heavy smokers. Having ever been employed (≥1 yr) as either a welder or foundry worker alone was associated with non-significant increased risks of lung cancer (HR=1.12 (95% CI 0.91 to 1.37) and HR=1.09 (95% CI 0.85 to 1.39), respectively). Further, there was a joint-effect in that those who were ever employed in both occupations had significantly increased risks (HR=1.48 (95% CI 1.08 to 2.04)). Our findings provide further evidence that exposure to welding/metal fumes may be associated with elevated lung cancer risk. NCT00047385. Published by the BMJ Publishing Group Limited. For permission to use (where not already granted under a licence) please go to http://www.bmj.com/company/products-services/rights-and-licensing/.

  5. Feet sunk in molten aluminium: The burn and its prevention.

    Science.gov (United States)

    Alonso-Peña, David; Arnáiz-García, María Elena; Valero-Gasalla, Javier Luis; Arnáiz-García, Ana María; Campillo-Campaña, Ramón; Alonso-Peña, Javier; González-Santos, Jose María; Fernández-Díaz, Alaska Leonor; Arnáiz, Javier

    2015-08-01

    Nowadays, despite improvements in safety rules and inspections in the metal industry, foundry workers are not free from burn accidents. Injuries caused by molten metals include burns secondary to molten iron, aluminium, zinc, copper, brass, bronze, manganese, lead and steel. Molten aluminium is one of the most common causative agents of burns (60%); however, only a few publications exist concerning injuries from molten aluminium. The main mechanisms of lesion from molten aluminium include direct contact of the molten metal with the skin or through safety apparel, or when the metal splash burns through the pants and rolls downward along the leg. Herein, we report three cases of deep dermal burns after 'soaking' the foot in liquid aluminium and its evolutive features. This paper aims to show our experience in the management of burns due to molten aluminium. We describe the current management principles and the key features of injury prevention. Copyright © 2014 Elsevier Ltd and ISBI. All rights reserved.

  6. Trace elements in blood samples of workers in Atbara railways foundry

    International Nuclear Information System (INIS)

    Mustafa, W. M.

    2013-09-01

    This study was conducted to determine trace elements and toxic substances in biological samples (blood samples) of humans. The aim of the current study was to determine the concentration of iron (Fe), copper (Cu), (Pb), lead, and zinc (Zn) in biological samples of workers employed in the industrial workshops in the River Nile state to assess the potential impact of exposure to the work environmental factors. For the purpose of comparison biological samples were collected from the same group of workers exposed to the elements of the work environment and workers not exposed to the elements of the work environment. The analysis of all elements in biological samples was done by x-ray fluorescence technique (X RF). There were no statistically significant differences between the analytical results for the exposed group and non-exposed group, using the same technique. The results showed that the concentrations of the four elements copper, lead, iron, and zinc in all biological samples from workers exposed were not much higher than those not exposed, it could be argued that there was a possible link between these elements with different causes of physiological disorder. The results also showed that need for an attention for improvements in hygiene practice in the workplace and industrial ventilation.(Author)

  7. Correlation between work process-related exposure to polycyclic aromatic hydrocarbons and urinary levels of alpha-naphthol, beta-naphthylamine and 1-hydroxypyrene in iron foundry workers

    DEFF Research Database (Denmark)

    Hansen, Åse Marie; Omland, Øyvind; Poulsen, O M

    1994-01-01

    In two Danish iron foundries the concentration of polycyclic aromatic hydrocarbons (PAH) in 24 personal air samples of workers employed in selected processes, i.e. melters, melted iron transporters, casters, machine molders, hand molders, shake-out workers and finishing workers, were measured...... and correlated to levels of 1-hydroxypyrene, alpha-naphthol and beta-naphthylamine in the urine of exposed workers. The highest total airborne PAH concentrations (sum of 15 selected PAH compounds: 9.6-11.2 micrograms/m3) were associated with casting, machine molding, and shake-out. The highest concentrations...... of the sum of six selected airborne carcinogenic PAH compounds were found for melting, casting and machine and hand molding. As seen in other working environments involving low-level PAH exposure, the content of naphthalene was high, in general exceeding 85% of the total content of PAH compounds. The present...

  8. [Clinical and physiological methods of examination for cardiac and respiratory systems in aluminium production workers of Kolsky North].

    Science.gov (United States)

    Chashchin, M V; Skripal', B A; Torgovanov, B A; Zotov, A M; Seden'kov, D A

    2004-01-01

    The authors presented clinical and physiologic studies of cardiac and respiratory systems and peripheral circulation among workers having various professions at aluminium production in Kolsky North. Multiple functional study methods were used including tachooscillography, electrocardiography, rheovasography, rheoencephalography, thermovision. The results enabled to specify duration and character of health disorders caused by occupational environment.

  9. [Health risk assessment of exposure to metals in the workers of the steel foundry and in the general population of Taranto (Italy)].

    Science.gov (United States)

    Soleo, Leonardo; Lovreglio, Piero; Panuzzo, Laura; D'Errico, Maria Nicolà; Basso, Antonella; Gilberti, Maria Enrica; Drago, Ignazio; Tomasi, Cesare; Apostoli, Pietro

    2012-01-01

    To study the urinary excretion of As, Cr, Mn, Co, Ni, Cu, Zn, Cd, Sn, Ba, Hg, Pb, Sb in workers at the Taranto integrated-cycle steel foundry and in subjects from the general population of Taranto, to assess the health risk posed by occupational exposure and environmental exposure, respectively, to these metals. The study included 49 steel foundry workers (exposed), working in the minerals and agglomerates pools, steel processing plants 1 and 2 and maritime plants, and 50 subjects belonging to the general population of Taranto resident at various distances from the factory (controls), randomly selected from the exposed subjects and controls enrolled in previous research conducted in 2005. A questionnaire was administered to all participants, enquiring into general characteristics, lifestyle, diet, and any medical conditions. Informed written consent to take part in the study was obtained from all subjects before enrolment. The results of environmental monitoring performed in 2005 in the workers' sectors, consisting of determining As, Cr, Mn, Ni, Cu, Zn, Cd and Pb in the respirable dust, revealed by both samplers applied in fixed positions and personal samplers, were considered. Urine samples were obtained from all participants on a Friday, to determine As and Cr by AAS and all the other metal elements by a multielement technique with ICP-MS. Urinary creatinine was also determined to make any necessary adjustments. All urine analyses were performed in 2005 within one month of urine collection. In the respirable dust, As and Cd were always within the LOD, whereas Cr, Mn, Ni, Cu and Pb were 1-2 orders of magnitude below the respective TLV-TWA of the ACGIH. Mn was the only metal element that presented significantly higher urinary concentrations in exposed subjects as compared to controls, although the values in both groups were in any case within the Italian reference range. Co, Cu, Zn, Sn and Sb showed significantly higher urinary concentrations in controls than in

  10. Mortality and cancer incidence in workers in two Australian prebake aluminium smelters

    NARCIS (Netherlands)

    Sim, M. R.; del Monaco, A.; Hoving, J. L.; MacFarlane, E.; McKenzie, D.; Benke, G.; de Klerk, N.; Fritschi, L.

    2009-01-01

    BACKGROUND: Exposures in the aluminium production industry have been declining and this study aimed to investigate cancer and mortality in two Australian prebake aluminium smelters. METHODS: The cohort included 4396 males who had worked in a prebake smelter for at least 3 months. They were matched

  11. Foundry energy conservation workbook

    Energy Technology Data Exchange (ETDEWEB)

    1990-01-01

    The foundry industry is a significant user of energy, and therefore, a natural candidate for efforts to save energy and improve efficiency by both governmental agencies and technical/trade associations. These efforts are designed to both improve the national energy position and improve the industry's efficiency and profitability. Increased energy cost and the reduced availability of fossil fuels at certain times have provided the incentive to curb waste and to utilize purchased energy wisely. Energy costs now approach and sometimes exceed 10% of the sales dollar of many foundries. Although energy use by foundries has gradually decreased on a per/ton basis in recent years, the foundry industry must continue to find ways to utilize energy more efficiently. This workbook provides ways to achieve this goal.

  12. The Molecular Foundry (TMF)

    Data.gov (United States)

    Federal Laboratory Consortium — Founded in 2006 by the Department of Energy (DOE), the Molecular Foundry is a critical part of the DOE's National Nanotechnology Initiative, a multi-agency framework...

  13. Energy conservation in foundry

    International Nuclear Information System (INIS)

    Natu, V.M.

    1994-01-01

    In any foundry, the cost of fuel in the form of coal, oil or electrical power, is about 10 to 15% of the cost of the product. Saving of the order of 30 to 50% can be achieved in energy by reducing consumption of fuel and increasing efficiency. This has been illustrated by describing 4 examples in foundry industry. In each case, saving in terms of rupees is also indicated. (N.B.)

  14. FOUNDRY WASTE MANAGEMENT

    Directory of Open Access Journals (Sweden)

    Borut Kosec

    2008-06-01

    Full Text Available Waste management in foundries is gaining a higher ecological and economical importance. Waste is becoming an increasingly traded product, where excellent profits can be made. Due to the cost reduction and successful business operation in companies, waste has to be regenerated and used again as a material to the maximum possible extent. Such research is long lasting and expensive and is a great challenge for companies. In the frame of our research, a total waste management case study for the Slovenian foundry Feniks was carried out. From the sustainable development point of view, waste management is most suitable, since it ensures the material utilization of waste, reduces the consumption of natural renewable or non-renewable resources and makes efficient production capacity utilization possible. Properly treated ecologically safe waste with a suitable physical characteristic, long-term existence, is a substitute for natural materials. Sand, dust, slag and other mineral waste from foundries are increasingly being used as materials in other industries. The foundry Feniks was awarded with certification of the environmental management system according to the standard SIST EN ISO 14001 and confirmed its environmental credentials.

  15. JPL Innovation Foundry

    Science.gov (United States)

    Sherwood, Brent; McCleese, Daniel

    2013-08-01

    Space science missions are increasingly challenged today: in ambition, by increasingly sophisticated hypotheses tested; in development, by the increasing complexity of advanced technologies; in budgeting, by the decline of flagship-class mission opportunities; in management, by expectations for breakthrough science despite a risk-averse programmatic climate; and in planning, by increasing competition for scarce resources. How are the space-science missions of tomorrow being formulated? The paper describes the JPL Innovation Foundry, created in 2011, to respond to this evolving context. The Foundry integrates methods, tools, and experts that span the mission concept lifecycle. Grounded in JPL's heritage of missions, flight instruments, mission proposals, and concept innovation, the Foundry seeks to provide continuity of support and cost-effective, on-call access to the right domain experts at the right time, as science definition teams and Principal Investigators mature mission ideas from "cocktail napkin" to PDR. The Foundry blends JPL capabilities in proposal development and concurrent engineering, including Team X, with new approaches for open-ended concept exploration in earlier, cost-constrained phases, and with ongoing research and technology projects. It applies complexity and cost models, project-formulation lessons learned, and strategy analyses appropriate to each level of concept maturity. The Foundry is organizationally integrated with JPL formulation program offices; staffed by JPL's line organizations for engineering, science, and costing; and overseen by senior Laboratory leaders to assure experienced coordination and review. Incubation of each concept is tailored depending on its maturity and proposal history, and its highest-leverage modeling and analysis needs.

  16. JPL Innovation Foundry

    Science.gov (United States)

    Sherwood, Brent; McCleese, Daniel

    2012-01-01

    Space science missions are increasingly challenged today: in ambition, by increasingly sophisticated hypotheses tested; in development, by the increasing complexity of advanced technologies; in budgeting, by the decline of flagship-class mission opportunities; in management, by expectations for breakthrough science despite a risk-averse programmatic climate; and in planning, by increasing competition for scarce resources. How are the space-science missions of tomorrow being formulated? The paper describes the JPL Innovation Foundry, created in 2011, to respond to this evolving context. The Foundry integrates methods, tools, and experts that span the mission concept lifecycle. Grounded in JPL's heritage of missions, flight instruments, mission proposals, and concept innovation, the Foundry seeks to provide continuity of support and cost-effective, on-call access to the right domain experts at the right time, as science definition teams and Principal Investigators mature mission ideas from "cocktail napkin" to PDR. The Foundry blends JPL capabilities in proposal development and concurrent engineering, including Team X, with new approaches for open-ended concept exploration in earlier, cost-constrained phases, and with ongoing research and technology projects. It applies complexity and cost models, projectformulation lessons learned, and strategy analyses appropriate to each level of concept maturity. The Foundry is organizationally integrated with JPL formulation program offices; staffed by JPL's line organizations for engineering, science, and costing; and overseen by senior Laboratory leaders to assure experienced coordination and review. Incubation of each concept is tailored depending on its maturity and proposal history, and its highest leverage modeling and analysis needs.

  17. European MEMS foundries

    Science.gov (United States)

    Salomon, Patric R.

    2003-01-01

    According to the latest release of the NEXUS market study, the market for MEMS or Microsystems Technology (MST) is predicted to grow to $68B by the year 2005, with systems containing these components generating even higher revenues and growth. The latest advances in MST/MEMS technology have enabled the design of a new generation of microsystems that are smaller, cheaper, more reliable, and consume less power. These integrated systems bring together numerous analog/mixed signal microelectronics blocks and MEMS functions on a single chip or on two or more chips assembled within an integrated package. In spite of all these advances in technology and manufacturing, a system manufacturer either faces a substantial up-front R&D investment to create his own infrastructure and expertise, or he can use design and foundry services to get the initial product into the marketplace fast and with an affordable investment. Once he has a viable product, he can still think about his own manufacturing efforts and investments to obtain an optimized high volume manufacturing for the specific product. One of the barriers to successful exploitation of MEMS/MST technology has been the lack of access to industrial foundries capable of producing certified microsystems devices in commercial quantities, including packaging and test. This paper discusses Multi-project wafer (MPW) runs, requirements for foundries and gives some examples of foundry business models. Furthermore, this paper will give an overview on MST/MEMS services that are available in Europe, including pure commercial activities, European project activities (e.g. Europractice), and some academic services.

  18. [Features of the lipid exchange in workers employed in aluminium productions].

    Science.gov (United States)

    Kudaeva, I V; Dyakovich, O A; Masnavieva, L B; Popkova, O V; Abramatets, E A

    Aluminum production can be referred to the category of industries of the increased health hazard for the workers. During technological process of receiving aluminum the air of a working zone is polluted by a large number of harmful substances. Workers are exposed to the complex of toxicants possessing a polytropic impact on the body. The most significant consequences are violations of different types of metabolism in the organism, including lipid metabolism. The purpose of the study is the investigation of the state of lipid metabolism in persons working in the production of aluminum. The object of research was 108 male workers of aluminum production suffering from occupational pathology of airways. The group of comparison was consisted of 103 men, apparently healthy, not exposed to toxicants. There was determined the content of the total cholesterol (TC), high and low density lipoprotein cholesterol (HDLC and LDLC), triglycerides (TG), phospholipids (PL), atherogenic index (AI). Statistical processing was performed with the use of software «Statistica 6.0». There were established statistically significant differences of indices of lipid exchange in the persons occupied in aluminum production when related to the group of comparison. IA values in persons from the study group proved to be higher than in the comparison group, due to elevated levels of TC and LDLC. The TG and PL level was also higher. The values of IA, TC and TG in workers of aluminum production in more than 50% cases exceeded the reference values. The average concentration of HDL cholesterol in both groups did not differ, and was above the lower reference boundary. Established features of lipid metabolism in workers of aluminum allow us to suggest the distinction in mechanisms of developing proatherogenic disorders from previously established ones for workers exposed to other chemicals. One of the causes of the shaping of these disorders can be oxidative stress, which in turn serves as a response to

  19. Semiconductor foundry, lithography, and partners

    Science.gov (United States)

    Lin, Burn J.

    2002-07-01

    The semiconductor foundry took off in 1990 with an annual capacity of less than 0.1M 8-inch-equivalent wafers at the 2-mm node. In 2000, the annual capacity rose to more than 10M. Initially, the technology practiced at foundries was 1 to 2 generations behind that at integrated device manufacturers (IDMs). Presently, the progress in 0.13-mm manufacturing goes hand-in-hand with any of the IDMs. There is a two-order of magnitude rise in output and the progress of technology development outpaces IDMs. What are the reasons of the success? Is it possible to sustain the pace? This paper shows the quick rise of foundries in capacity, sales, and market share. It discusses the their uniqueness which gives rise to advantages in conjunction with challenges. It also shows the role foundries take with their customer partners and supplier partners, their mutual dependencies, as well as expectations. What role then does lithography play in the foundries? What are the lithographic challenges to sustain the pace of technology? The experience of technology development and transfer, at one of the major foundries, is used to illustrate the difficulties and progresses made. Looking into the future, as semiconductor manufacturing will become even more expensive and capital investment more prohibitive, we will make an attempt to suggest possible solutions.

  20. 77 FR 32998 - Foundry Coke From China

    Science.gov (United States)

    2012-06-04

    ... COMMISSION Foundry Coke From China Determination On the basis of the record \\1\\ developed in the subject five... order on foundry coke from China would be likely to lead to continuation or recurrence of material... Commission are contained in USITC Publication 4326 (May 2012), entitled Foundry Coke from China...

  1. Foundry Coating Technology: A Review

    DEFF Research Database (Denmark)

    Nwaogu, Ugochukwu Chibuzoh; Tiedje, Niels Skat

    2011-01-01

    The importance of foundry coating in improving the surface quality of castings cannot be over emphasized. The appli-cation of mould and core washes creates a high thermal integrity barrier between the metal and the mould resulting in the reduction of the thermal shock experienced by the sand system....... These thermal shock leads to series of surface de-fects such as veining/finning, metal penetration, burn-on/in, scab, rat tail, erosion etc. The use of coatings reduces the tendency of occurrence of these defects. However, the understanding of the coating, its components, characteristics and mechanism of action...... is important. In this review, a detailed description of these topics and examples are provided where necessary. A potential area of research in foundry coating development, using sol-gel process is suggested. The application of sol-gel technology in the development of foundry coatings is a novel approach....

  2. System for processing aluminium dross in a reduced oxygen environment

    Energy Technology Data Exchange (ETDEWEB)

    Rezac, K.-H.

    1987-01-01

    The processing of dross is becoming an increasingly important economic and environmental consideration in the production, recycling and foundry use of aluminium. It is important, therefore, to develop processes and equipment for cooling and processing dross in the most economical way possible combined with maximum environmental protection. This paper describes the equipment used for carrying out such processing and its operation.

  3. [Occupational risk and work-related diseases on steel foundries].

    Science.gov (United States)

    Brunelli, E; Sarnico, M; Garattini, S; Carminati, F; Borghetti, F; Barbieri, P G

    2012-01-01

    The iron foundries are still well represented in the area of Brescia and, despite having been involved in a major technological developments, have still risks to the health of workers. In order to verify the state of the art and effectiveness of prevention measures implemented by various companies, in recent years have carried out numerous inspections, environmental monitoring and biological. Furthermore, there were in the regional information system diseases reported and/or by the reported health. In particular it is shown that, in addition to chemical and physical risk factors, although in a much reduced compared to the 80s, are still present in our workplace pollutants (PAHs, silica, metal fumes, formaldehyde) at the base of classification of iron foundries in group 1, carcinogenic to humans, IARC, 1987 e 2012.

  4. From famous foundry to 'supersurgery'.

    Science.gov (United States)

    Mann, Steve

    2014-02-01

    Dr Steve Mann, a partner at the Worcester Street Medical Practice in Stourbridge, describes how he and a number of his GP colleagues have worked with architects, Abacus Architects, and main contractor, Amphion Construction, as well as with a number of local NHS and local authority bodies, to co-ordinate construction of a new GP 'supersurgery' - the realisation of a dream - on the former site of what is believed to be one of England's oldest foundries in the West Midlands town. The architects' view on the scheme, one of the key goals of which is to retain both much of the character, and the unusual original metal sub-structure, of the former foundry, is also given.

  5. Web based foundry knowledge base

    Directory of Open Access Journals (Sweden)

    A. Stawowy

    2009-01-01

    Full Text Available The main assumptions and functions of proposed Foundry Knowledge Base (FKB are presented in this paper. FKB is a framework forinformation exchange of casting products and manufacturing methods. We use CMS (Content Management System to develope andmaintain our web-based system. The CastML – XML dialect developed by authors for description of casting products and processes – isused as a tool for information interchange between ours and outside systems, while SQL is used to store and edit knowledge rules and alsoto solve the basic selection problems in the rule-based module. Besides the standard functions (companies data, news, events, forums and media kit, our website contains a number of nonstandard functions; the intelligent search module based on expert system is the main advantage of our solution. FKB is to be a social portal which content will be developed by foundry community.

  6. The management of production value stream factors in a foundry

    Directory of Open Access Journals (Sweden)

    S. Borkowski

    2010-01-01

    Full Text Available Connection of two value streams: production and human resources were proposed as a new approach to the production process. To assess the factors of production value streams the elements of the top of the Toyota's house as well as fourth and sixth Toyota's managing principles were used. On the basis of the feedback from respondents –the foundry workers, there can be determined the validity of series of decisive factors' importance that equalizes the work load and requires the standardization.

  7. Design and Fabrication of a Foundry Sand Mixer Using Locally ...

    African Journals Online (AJOL)

    Most small foundry shops mix their sand manually which is not efficient since homogenous mix cannot be guaranteed and even when foundry mixer are available most of them are imported costing the nation huge foriegn exchange. A foundry sand mixer capable of mixing foundry sand has been designed and fabricated ...

  8. Health and safety at work in foundry companies

    Directory of Open Access Journals (Sweden)

    L. Wojtynek

    2011-07-01

    Full Text Available The article presents the identification and analysis of threats in the environment of the foundry at individual stages of the casts manufacturing process. A generalized model of the foundry was created in the system presentation including harmful and dangerous factors in the foundry technical workplace. This model can refer to an iron foundry and cast steel and small non-ferrous foundries, to modern foundries, with automatic moulding lines and to chill and pressure foundries where machines execute the majority of essential operations.

  9. [Environmental toxicity of waste foundry sand].

    Science.gov (United States)

    Zhang, Hai-Feng; Wang, Yu-Jue; Wang, Jin-Lin; Huang, Tian-You; Xiong, Ying

    2013-03-01

    The metal leaching characteristics and volatile organic compounds (VOCs) of five different types of waste foundry sands were analyzed with the toxicity characteristic leaching procedure (TCLP) and head space-gas chromatography (HS-GC). Microtox and soil dehydrogenase activity (DHA) tests were then used to evaluate the bio-effects of these waste sands. The results showed that due to the different metals poured and casting materials used to make the sand molds, there was significant difference among the five waste foundry sands in the compositions and concentrations of metal and organic pollutants. The concentrations of Fe in the leachates of iron and steel casting waste foundry sand exceeded the maximal allowable concentrations specified in the National Standard of Drinking Water Quality, whereas the As concentration in the leachate of aluminum casting waste foundry sand exceeded the standard. The five waste foundry sands had quite different compositions and levels of VOCs, which resulted in different levels of inhibition effects on the luminescent bacteria (30% and 95%). Additionally, the soil DHA tests suggested that metal pollutants in waste foundry sands may inhibit the soil microbial activity, whereas organics in the sands may slightly promote the microbial activity. The results of this study indicated that the waste foundry sands may pose considerable threat to the environment when improperly disposed.

  10. Aluminium bridges, aluminium bridge decks

    NARCIS (Netherlands)

    Soetens, F.; Straalen, IJ.J. van

    2003-01-01

    Applications of aluminium have grown considerably in building and civil engineering the last decade. In building and civil engineering the increase of aluminium applications is due to various aspects like light weight, durability and maintenance, use of extrusions, and esthetics. The paper starts

  11. Cancer morbidity and quartz exposure in Swedish iron foundries.

    Science.gov (United States)

    Westberg, Håkan; Andersson, Lena; Bryngelsson, Ing-Liss; Ngo, Yen; Ohlson, Carl-Göran

    2013-07-01

    The aim of this study was to determine cancer morbidity amongst Swedish iron foundry workers with special reference to quartz exposure. In addition to respirable dust and quartz, phenol, formaldehyde, furfuryl alcohols, polycyclic aromatic hydrocarbons (PAHs), carbon black, isocyanates and asbestos are used or generated by foundry production techniques and exposure to any of these substances could have potentially carcinogenic effects. Cancer morbidity between 1958 and 2004 was evaluated in a cohort of 3,045 male foundry workers employed for >1 year between 1913 and 2005. Standardised incidence ratios (SIRs) with 95 % confidence intervals (95 % CI) were determined by comparing observed numbers of incident cancers with frequencies in the Swedish cancer register. Exposure measures were assessed using information from the personal files of employees and modelling quartz measurement based on a database of 1,667 quartz measurements. Dose responses for lung cancer were determined for duration of employment and cumulative quartz exposure for latency periods >20 years. Overall cancer morbidity was not increased amongst the foundry workers (SIR 1.00; 95 % CI, 0.90-1.11), but the incidence of lung cancer was significantly elevated (SIR 1.61; 95 % CI, 1.20-2.12). A non-significant negative dose response was determined using external comparison with a latency period of >20 years (SIR 2.05, 1.72 1.26 for the low, medium and high exposure groups), supported by internal comparison data (hazard ratios 1, 1.01, 0.78) for the corresponding groups. For cancers at sites with at least five observed cases and a SIR > 1.25, non-significant risks with SIRs > 1.5 were determined for cancers of the liver, larynx, testis, connective muscle tissue, multiple myeloma plasmacytoma and lymphatic leukaemia. A significant overall risk of lung cancer was determined, but using external and internal comparison groups could not confirm any dose response at our cumulative quartz dose levels.

  12. SEARCH OF COMPOSITIONS OF FOUNDRY GRADES

    Directory of Open Access Journals (Sweden)

    O. S. Komarov

    2014-01-01

    Full Text Available Comparative researches of foundry paints showed that the most acceptable basis for them is disthenesillimanite and it is possible to use sodium aluminate solution as a binding agent.

  13. Environmental Protection Versus Foundry Engineering Practice

    Directory of Open Access Journals (Sweden)

    Maj M.

    2017-06-01

    Full Text Available • Theory and practice of environmental protection in the case of foundries in Europe and Asia • Experience resulting from the cooperation with the foundries in a few European countries, China and India • Phenomena and factors affecting the pollution of the natural environment and the implementation of measures aiming at the environmental protection. Every specialist dealing with foundry processes and their impact on environmental pollution must have encountered in their professional careers numerous situations in which the theory of environmental protection confronts the stark reality. The discrepancy between theory and practice can particularly be noticed in foundry engineering in developing countries where the contrasts between different countries and casting plants are extremely striking. The comparison of working conditions in European and Asian foundries provides a vast scope for further observations and analyses. Environmental protection seems not only a concern of manufacturers of castings, but also of their customers whose opinion exerts a significant influence on both the acceptability of working conditions and on the approach to environmental pollution adopted in metal casting industry. The article presents a number of examples of various outlooks on environmental issues in foundries manufacturing a wide range of cast steel and cast iron castings, where different technologies and production processes are applied.

  14. Studies on the Executionof Models Used in Iron Foundry From Epoxidic Resins

    Directory of Open Access Journals (Sweden)

    Cinca - Ionel Lupinca

    2006-10-01

    Full Text Available The epoxidic resins are materials frequently used in the execution of the models used in iron foundry. This materials can replace casily wood or aluminium in the execution of the models needed in series productions, having better resistance properties and the high dimensional precision. The properties of these resins are obtained from the completion of the epoxibifunctional molecules with supplements. This paper establishes the result of mixing the two components, as well as the supplements used to improve the mechanic and the technological properties.

  15. STABILIZATION OF SUB GRADE SOIL BY USING FOUNDRY SAND WASTE

    OpenAIRE

    Prashant Kumar*, Prof. M.C.Paliwal, Prof. A.K.Jain

    2016-01-01

    Due to various construction development projects undertaken all over the world there is a substantial increase in the production of waste materials like concrete, fly ash, plastic, rice husk, foundry sand etc. which create disposal problems. Foundry waste sand is produced in large quantity in foundry industries and is disposed in open land. Therefore use of foundry waste sand in foundation of buildings and in road constructions to improve bearing capacity of soil and to reduce the area of ope...

  16. New developments in aluminium titanate ceramics and refractories

    Energy Technology Data Exchange (ETDEWEB)

    Alecu, I.D.; Cilia, R.A.; Dean, G.A.; Reuben, R.; Stead, R.J.; Wing, R.F. [Rojan Advanced Ceramics Pty Ltd., Spearwood, WA (Australia)

    2002-07-01

    During the recent years there has been a world-wide resurgence in the interest for aluminium titanate ceramics. Aluminium titanate (AT) possesses a unique collection of outstanding properties that make it a favourite candidate for applications where thermal shock resistance, thermal and / or phonic insulation, or compatibility with molten metals are key requirements. Particularly promising are the applications of aluminium titanate in the non-ferrous metallurgical industry, primarily in aluminium smelters and foundries. Aluminium titanate is best suitable for manufacturing ceramic components for gravity and low-pressure die casting of non-ferrous metals and alloys. Examples of such components are casting nozzles and spouts, sprue bushes, connecting tubes, riser tubes, etc. As aluminium titanate (AT) is generally known as a ceramic material with a modest mechanical strength, most applications have been so far as components that either are small enough, or are subjected to small enough mechanical loads, so that the risk of failure is acceptably low. Currently there is an increasing demand for larger and / or stronger components, which obviously require significantly stronger aluminium titanate ceramic materials, as well as adequate forming technologies. (orig.)

  17. Validating foundry technologies for extended mission profiles

    NARCIS (Netherlands)

    Dijk, K.; Volf, P.; Detcheverry, C.; Yau, A.; Ngan, P.; Liang, Z.; Kuper, F.G.

    2010-01-01

    This paper presents a process qualification and characterization strategy that can extend the foundry process reliability potential to meet specific automotive mission profile requirements. In this case study, data and analyses are provided that lead to sufficient confidence for pushing the allowed

  18. Surface roughness when diamond turning RSA 905 optical aluminium

    Science.gov (United States)

    Otieno, T.; Abou-El-Hossein, K.; Hsu, W. Y.; Cheng, Y. C.; Mkoko, Z.

    2015-08-01

    Ultra-high precision machining is used intensively in the photonics industry for the production of various optical components. Aluminium alloys have proven to be advantageous and are most commonly used over other materials to make various optical components. Recently, the increasing demand from optical systems for optical aluminium with consistent material properties has led to the development of newly modified grades of aluminium alloys produced by rapid solidification in the foundry process. These new aluminium grades are characterised by their finer microstructures and refined mechanical and physical properties. However the machining database of these new optical aluminium grades is limited and more research is still required to investigate their machinability performance when they are diamond turned in ultrahigh precision manufacturing environment. This work investigates the machinability of rapidly solidified aluminium RSA 905 by varying a number of diamond-turning cutting parameters and measuring the surface roughness over a cutting distance of 4 km. The machining parameters varied in this study were the cutting speed, feed rate and depth of cut. The results showed a common trend of decrease in surface roughness with increasing cutting distance. The lowest surface roughness Ra result obtained after 4 km in this study was 3.2 nm. This roughness values was achieved using a cutting speed of 1750 rpm, feed rate of 5 mm/min and depth of cut equal to 25 μm.

  19. IMPORTANCE OF ENERGY MANAGEMENT IN FOUNDRIES

    OpenAIRE

    Seweryn Jarza

    2011-01-01

    Pollution prevention is preferable to reliance on end-of-pipe pollution control. Since we look at the environment in the global sense, it is irrelevant that the emissions reductions occur at the electrical generating station rather than at the site of the efficiency improvements. In foundries as a part of an energy intensive industry, energy accounting is necessary to determine where and how energy is being consumed and how efficient is the energy management system. The main aim of energy man...

  20. Configuring and Exploring the Foundry Trade Space

    Science.gov (United States)

    2012-04-01

    manufactured. For example, steel plate cutting capabilities in the foundry include laser cutting , waterjet cutting , plasma cutting , and oxyfuel... cutting . Each has its own cost, schedule, and quality tradeoffs. After verifying material, plate thickness, etc., it may be found the waterjet , plasma...reasoning about 3-axis CNC milling, drilling, and basic fixturing. PARC has also demonstrated proof-of-concept extensions for waterjet cutting , bending

  1. Aluminium in human sweat.

    Science.gov (United States)

    Minshall, Clare; Nadal, Jodie; Exley, Christopher

    2014-01-01

    It is of burgeoning importance that the human body burden of aluminium is understood and is measured. There are surprisingly few data to describe human excretion of systemic aluminium and almost no reliable data which relate to aluminium in sweat. We have measured the aluminium content of sweat in 20 healthy volunteers following mild exercise. The concentration of aluminium ranged from 329 to 5329μg/L. These data equate to a daily excretion of between 234 and 7192μg aluminium and they strongly suggest that perspiration is the major route of excretion of systemic aluminium in humans. Copyright © 2013 Elsevier GmbH. All rights reserved.

  2. Characterization of Beach/River Sand for Foundry Application

    Directory of Open Access Journals (Sweden)

    Katsina Christopher BALA

    2013-11-01

    Full Text Available A detailed experimental investigation is been reported on the characterization of beach/river sand for foundry use. Bulk properties of the sand samples collected were evaluated. The experimental results were analyzed as per the American Foundry Society (AFS standard. The analyses show that samples from Ughelli River, Warri River and Ethiope River could be used effectively in the foundry. The sample from Lagos bar beach requires to be sieved properly to remove the coarse fractions in order to make it suitable for foundry use.

  3. An investigation of waste foundry sand in asphalt concrete mixtures.

    Science.gov (United States)

    Bakis, Recep; Koyuncu, Hakan; Demirbas, Ayhan

    2006-06-01

    A laboratory study regarding the reuse of waste foundry sand in asphalt concrete production by replacing a certain portion of aggregate with WFS was undertaken. The results showed that replacement of 10% aggregates with waste foundry sand was found to be the most suitable for asphalt concrete mixtures. Furthermore, the chemical and physical properties of waste foundry sand were analysed in the laboratory to determine the potential effect on the environment. The results indicated that the investigated waste foundry sand did not significantly affect the environment around the deposition

  4. Strobloy — The New Combined Grain Refiner and Modifier for Hypoeutectic AlSi Foundry Alloys

    Science.gov (United States)

    Bondhus, Eivind; Sagstad, Trond

    Hydelko presents a new combination alloy for use in hypoeuctectic aluminium silicon foundry alloys. Strobloy simplifies today's addition practice of grain refiner and modifier by reducing the number of additions from two to one. Strobloy is a combination product between the well-established TiBloy, and strontium. The alloy contains nucleating particles in the form of the mixed boride (Al, Ti)B2, which is beneficial regarding settling and grain refining efficiency. Strontium is present as fast-dissolving AL4Sr particles. Trials carried out indicate that Strobloy shows very good performance compared to separate additions of TiBloy/AlTi5B1 and AlSr master alloy. The grain refining efficiency and modification level is the same or better. This paper displays results collected from tests done with different strontium levels in an A356 alloy. Comparisons to separate additions of TiBloy and AlSr are presented.

  5. Human exposure to aluminium.

    Science.gov (United States)

    Exley, Christopher

    2013-10-01

    Human activities have circumvented the efficient geochemical cycling of aluminium within the lithosphere and therewith opened a door, which was previously only ajar, onto the biotic cycle to instigate and promote the accumulation of aluminium in biota and especially humans. Neither these relatively recent activities nor the entry of aluminium into the living cycle are showing any signs of abating and it is thus now imperative that we understand as fully as possible how humans are exposed to aluminium and the future consequences of a burgeoning exposure and body burden. The aluminium age is upon us and there is now an urgent need to understand how to live safely and effectively with aluminium.

  6. Contemporary and futuristic views of pollution control devices in foundries.

    Science.gov (United States)

    Krishnaraj, R

    2015-10-01

    Foundry practices are used in contemporary world to produce large volume of components and products. Foundry practices involve the melting of metals and pouring the molten metal into the cavities called molds. On solidification, the metals which assume the shape of molds are removed as castings. Foundries that employ these practices were growing in large number till the middle part of the twentieth century in the world. After the middle part of the twentieth century, the world community begun to realize that, foundries were emitting pollutants which were affecting the health of humans. In order to overcome this situation, several countries in the world promulgated laws stipulating the maximum level of pollutants that can emit by foundries. These laws affected the functioning and growth of foundries. In order to sustain amidst these constraints, foundries begun to install energy efficient melting technologies and pollution control devices (PCDs). In this back ground, this paper reports to assess the contemporary scenario and project the future needs for sustaining the foundries. During the conduct of this literature review, it was discernable that, research papers have reported three categories of researches. In the first category of research papers, the researches reporting the achievement of cleaner production technologies in foundries using PCDs have appeared. In the second category of research papers, the application of cleaner production technology in foundries located in different countries has been examined. In the third category of research papers, the application of efficient melting technologies and PCDs in different clusters of foundries located in different parts of world has been explored. Subsequently implementation technics of Environmental Management System in cleaner production technics in foundries has been described the analysis of the information and knowledge drawn from these three categories of papers has revealed that, researches exploring the

  7. Small Scale Foundries in Ghana: The challenges

    Directory of Open Access Journals (Sweden)

    Anthony ANDREWS

    2012-08-01

    Full Text Available Small Scale Foundries (SSFs have been in existence for several years in Ghana. The industry has created several jobs for the people of Ghana and has minimized the burden on government to find ways of disposing scrap metals generated within the country. While scrap metals are still being exported, the quantity exported has decreased as a result of recycling by foundrymen in producing various parts. The government of Ghana has not paid special attention to this industry. Nevertheless, individuals and private investors are heavily involved in producing several thousands of tonnes of castings annually generating revenue for the government through taxation as well as helping with metal waste disposal. Metal cast products are sold both locally and internationally to neighbouring countries. The industry is however faced with numerous challenges. These include quality issues due to lack of technical know-how, access to funding from both government and private financial institutions and foundry waste management. To promote this industry, government and private financial institutions must be encouraged to come on board. Policies must be established and proper training programme developed to improve and promote this technology. This could go a long way in reducing the high unemployment rate in Ghana.

  8. Mask cycle time reduction for foundry projects

    Science.gov (United States)

    Balasinski, A.

    2011-11-01

    One of key deliverables of foundry based manufacturing is low cycletime. Building new and enhancing existing products by mask changes involves significant logistical effort, which could be reduced by standardizing data management and communication procedures among design house, mask shop, and foundry (fab) [1]. As an example, a typical process of taping out can take up to two weeks in addition to technical effort, for database handling, mask form completion, management approval, PO signoff and JDV review, translating into loss of revenue. In order to reduce this delay, we are proposing to develop a unified online system which should assist with the following functions: database edits, final verifications, document approvals, mask order entries, and JDV review with engineering signoff as required. This would help a growing number of semiconductor products to be flexibly manufactured at different manufacturing sites. We discuss how the data architecture based on a non-relational database management system (NRDMBS) extracted into a relational one (RDMBS) should provide quality information [2], to reduce cycle time significantly beyond 70% for an example 2 week tapeout schedule.

  9. Maintenance system improvement in cast iron foundry

    Directory of Open Access Journals (Sweden)

    S. Kukla

    2011-07-01

    Full Text Available The work presents the issue of technical equipment management in an iron foundry basing on the assumptions of the TPM system (Total Productive Maintenance. Exploitation analysis of automatic casting lines has been carried out and their work’s influence on the whole production system’s functioning has been researched. Within maintenance system improvement, implementation of autonomic service and planned lines’ review have been proposed in order to minimize the time of breakdown stoppages. The SMED method was used to optimize changeover time, and the OEE (Overall Equipment Effectiveness was applied to evaluate the level of resources usage before and after implementing changes. Further, the influence of the maintenance strategy of casting devices’ efficiency on own costs of casting manufac- ture was estimated.

  10. Guide to energy efficiency opportunities in Canadian foundries

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    2003-07-01

    In Canada, the foundry sector employs about 15000 people and most of the companies are members of the Canadian Foundry Association (CFA). The CFA is committed to reducing its greenhouse gas emissions and is therefore looking for energy savings which, in addition to reducing emissions, would help the industry save costs and improve its competitiveness. The aim of this document is to provide operators with a guide to improving energy efficiency in their foundries. The report provides guidance on carrying out energy audits, gathering energy saving ideas, prioritizing projects, and charting the course of improved energy performance. Many different energy saving ideas for many kinds of operation are presented in this guidebook as a help to operators in finding where they could improve their energy efficiency; references to energy saving methods from all over the world are provided. This guidebook is a useful tool for helping foundry operators improve energy efficiency in their operations.

  11. Risk assessment related to manual handling on choosen work possition in foundry Alstom Power Sp. z o. o.

    Directory of Open Access Journals (Sweden)

    G. Kowal

    2010-04-01

    Full Text Available Manual handling remains one of the different types of transport inside working place, although technological progress and modernorganization of work. Manual transport as a transport inside working place is related to foundry industry. According to polish lawregulations employer has to give consideration to manual handling in professional risk assessment and introduce actions for manualhandling reduction. In Foundry Elblag case there is found that in many processes manual handling are made by workers. For example wecan choose melting processes (additives manual feeding, mixing and pulling metallurgical slag, etc. or fettling processes like grinding.Objective of that analysis was to define level of risk related to manual handling in work stand chosen and define activities impacted onrisk assessment result with biggest range. For risk reduction, technical and organizational solutions were shown (better ergonomically work stand, method of work and worker’s awareness about good practices. In this study methods related to manual handling risk assessment were described, focus on KIM method used in Foundry Elblag. Key Item Method allow to estimate the risk by simple calculation based on key indicators (time rating points, rating points of mass, posture or work condition. Points were chosen based on timekeeping, information from workers and foreman.

  12. Rows of Dislocation Loops in Aluminium Irradiated by Aluminium Ions

    DEFF Research Database (Denmark)

    Henriksen, L.; Johansen, A.; Koch, J.

    1967-01-01

    Single-crystal aluminium specimens, irradiated with 50-keV aluminium ions, contain dislocation loops that are arranged in regular rows along <110 > directions. ©1967 The American Institute of Physics......Single-crystal aluminium specimens, irradiated with 50-keV aluminium ions, contain dislocation loops that are arranged in regular rows along directions. ©1967 The American Institute of Physics...

  13. All cause mortality and incidence of cancer in workers in bauxite mines and alumina refineries

    NARCIS (Netherlands)

    Fritschi, Lin; Hoving, Jan Lucas; Sim, Malcolm R.; del Monaco, Anthony; Macfarlane, Ewan; McKenzie, Dean; Benke, Geza; de Klerk, Nicholas

    2008-01-01

    Bauxite is a reddish clay that is refined to produce alumina, which is then reduced to aluminium. There have been studies examining the health of workers in aluminium smelters, but not workers in bauxite mining and alumina refining. A cohort of employees of 1 large aluminium company since 1983 was

  14. Reduced energy consumption for melting in foundries

    Energy Technology Data Exchange (ETDEWEB)

    Skov-Hansen, S.

    2007-09-15

    By improving the gating technology in traditional gating systems it is possible to reduce the amount of metal to be re-melted, and hence reduce the energy consumption for melting in foundries. Traditional gating systems are known for a straight tapered down runner a well base and 90 deg. bends in the runner system. In the streamlined gating systems there are no sharp changes in direction and a large effort is done to confine and control the flow of the molten metal during mould filling. Experiments in real production lines have proven that using streamlined gating systems improves yield by decreasing the poured weight compared to traditional layouts. In a layout for casting of valve housings in a vertically parted mould the weight of the gating system was reduced by 1,1kg which is a 20% weight reduction for the gating system. In a layout for horizontally parted moulds the weight of the gating system has been reduced by 3,7kg which is a weight reduction of 60% for the gating system. The experiments casting valve housings in ductile iron also proved that it is possible to lower the pouring temperature from 1400 deg. C to 1300 deg. C without the risk of cold runs. Glass plate fronted moulds have been used to study the flow of melt during mould filling. These experiments have also been used for studying the flow pattern when ceramic filters are used. The thorough study of the use of filters revealed that the metal passing through the filter is divided into a number of small jets. This proves that filters do not have the claimed positive effect on the flow of metal. The volumes necessary on either side of the filter is not filled till a backpressure is build up and results in formation of pressure shocks when backfilled. These pressure shocks result in more turbulence inside the casting than the same gating system with no filter. Not using filters can mean a reduction in poured weight of 0,6kg. To examine if the experiments using glass plate fronted moulds give

  15. Rationalization of foundry processes on the basis of simulation experiment

    Directory of Open Access Journals (Sweden)

    S. Kukla

    2008-10-01

    Full Text Available The paper presents results of research obtained on the basis of simulation experiment, whose aim was to analyze the performance of cast iron foundry. A simulation model of automobile industry foundry was made. The course of the following processes was analyzedin a computer model: preparation of liquid cast iron, forming and filling the moulds, cooling and stamping the castings, cleaning andfinishing treatment. The sheets of multi-criterion evaluation were prepared, where criteria and variants were assessed by meansof subjective point evaluation and fuzzy character evaluation. The paper presents an analysis example of finishing activities of castings realized in foundry on traditional machines and efficient presses and in cooperation. On the basis of reports from a simulation experiment information was achieved related to activities’ duration, load of accessible resources, the problems of storage and transport, bottle necks in the system and appearing queues in from of workplaces. The research used a universal modelling and simulation packet for productionsystems - ARENA.

  16. Modified polysaccharides as alternative binders for foundry industry

    Directory of Open Access Journals (Sweden)

    K. Kaczmarska

    2016-10-01

    Full Text Available Polysaccharides constitute a wide group of important polymers with many commercial applications, for example food packaging, fibres, coatings, adhesives etc. This review is devoted to the presentation of polysaccharide application in foundry industry. In this paper the selected properties of foundry moulding sand and core sand containing modified polysaccharides as binders are presented according to foreign literature data. Also, author’s own research about effect of using moulding sand binder consisting of modified polysaccharide (modified starch or its composition with non-toxic synthetic polymers are discussed. Based on technologies taken under consideration in this paper, it could be concluded that polysaccharides are suitable as an alternative for use as binder in foundry moulding applications.

  17. The AHP method used in assessment of foundry enterprise position

    Directory of Open Access Journals (Sweden)

    J. Szymszal

    2008-10-01

    Full Text Available Complex assessment of activity of a selected foundry enterprise based on a modern AHP (Analytic Hierarchy Process method has beenpresented. Having defined the areas of analysis, which include: marketing (products, distribution channels, sales organisation and client concentration, personnel (skills, managerial abilities, organisation climate, effectiveness of incentives, personnel fluctuations, production (availability of raw materials, technical level of production, effective use of production capacities, organisation and management (foundry structure, organisation culture, management performance, the analysis was made using the weighted sum of evaluations. The second step consisted in a comparative assessment of Foundry position using Saaty’s scale modified by Weber and the AHP method with examinationof a hierarchy structure involving the main (parent problem and its direct evolution into sub-problems. The assessment of Foundryposition made by AHP enables introducing changes and/or innovations which are expected to improve the overall productioneffectiveness.

  18. Management of Assortment Inventory Groups in Selected Foundry

    Directory of Open Access Journals (Sweden)

    Szymszal J.

    2015-09-01

    Full Text Available As experience shows the practical, reliable assessment and optimisation of total costs of logistical processes implemented in supply chains of foundry plants is a quite complex and complicated process, because it requires to enclose all, without exception, performed actions, including them in various reference cross-sections, systematic activities and finally transforming them in a totally homogenous collection. Only solid analysis and assessment of assortment management in logistical supply systems in foundry plants of particular assortment groups allows to lower the supply costs significantly. In the article the analysis and assessment of the newest implemented optimising algorithms are presented in the process stock management of selected material groups used in a production process of a chosen foundry plant. A practical solution to solve a problem of rotary stock cost minimisation is given as well as of costs while creating a stock with the usage of economical volume and value of order.

  19. Phosphorus enhances aluminium tolerance in both aluminium ...

    African Journals Online (AJOL)

    Seedlings growing in acid soils suffer both phosphorus (P) deficiency and aluminium (Al) toxicity stresses. An experiment was conducted to study the effects of Al and P interaction on Al-tolerant (ET8) and Al-sensitive (ES8) wheat genotypes in an acid soil. This study aimed to determine the interactive effect of Al and P in soil ...

  20. Building biological foundries for next-generation synthetic biology.

    Science.gov (United States)

    Chao, Ran; Yuan, YongBo; Zhao, HuiMin

    2015-07-01

    Synthetic biology is an interdisciplinary field that takes top-down approaches to understand and engineer biological systems through design-build-test cycles. A number of advances in this relatively young field have greatly accelerated such engineering cycles. Specifically, various innovative tools were developed for in silico biosystems design, DNA de novo synthesis and assembly, construct verification, as well as metabolite analysis, which have laid a solid foundation for building biological foundries for rapid prototyping of improved or novel biosystems. This review summarizes the state-of-the-art technologies for synthetic biology and discusses the challenges to establish such biological foundries.

  1. Characterization and extraction of gold contained in foundry industrial wastes

    International Nuclear Information System (INIS)

    Vite T, J.; Vite T, M.; Diaz C, A.; Carreno de Leon, C.

    1999-01-01

    Gold was characterized and leached in foundry sands. These wastes are product among others of the automotive industry where they are used as molds material which are contaminated by diverse metals during the foundry. To fulfil the leaching process four coupled thermostat columns were used. To characterize the solid it was used the X-ray diffraction technique. For the qualitative analysis it was used the Activation analysis technique. Finally, for the study of liquors was used the Plasma diffraction spectroscopy (Icp-As) technique. The obtained results show that the process which was used the thermostat columns was more efficient, than the methods traditionally recommended. (Author)

  2. Logic Foundry: Rapid Prototyping for FPGA-Based DSP Systems

    Directory of Open Access Journals (Sweden)

    Bhattacharyya Shuvra S

    2003-01-01

    Full Text Available We introduce the Logic Foundry, a system for the rapid creation and integration of FPGA-based digital signal processing systems. Recognizing that some of the greatest challenges in creating FPGA-based systems occur in the integration of the various components, we have proposed a system that targets the following four areas of integration: design flow integration, component integration, platform integration, and software integration. Using the Logic Foundry, a system can be easily specified, and then automatically constructed and integrated with system level software.

  3. Using lean methodologies for economically and environmentally sustainable foundries

    Directory of Open Access Journals (Sweden)

    R. M. Torielli

    2011-02-01

    Full Text Available Lean manufacturing is often seen as a set of tools that reduce the total cost and improve the quality of manufactured products. The lean management philosophy is one which targets waste reduction in every facet of the manufacturing business; however, only recently have studies linked lean management philosophies with improving environmental sustainability. These studies suggest that lean manufacturing is more than a set of lean tools that can optimize manufacturing efficiencies; it is a process and mindset that needs to be integrated into daily manufacturing systems to achieve sustainability. The foundry industry, as well as manufacturing in general, has significant challenges in the current regulatory and political climate with developing an economically and environmentally sustainable business model. Lean manufacturing has proven itself as a model for both economic sustainability and environmental stewardship. Several recent studies have shown that both lean and green techniques and “zero-waste” policies also lead to reductions in overall cost. While these strategies have been examined for general manufacturing, they have not been investigated in detail for the foundry industry. This paper will review the current literature and describe how lean and green can provide a relevant framework for environmentally and economically sustainable foundries. Examples of lean and green technologies and techniques which can be applied to foundries in a global context will be described.

  4. Geoenvironmental behavior of foundry sand amended mixtures for highway subbases.

    Science.gov (United States)

    Guney, Yucel; Aydilek, Ahmet H; Demirkan, M Melih

    2006-01-01

    The high cost of landfilling and the potential uses of waste foundry sands have prompted research into their beneficial reuse. Roadways have a high potential for large volume usage of the foundry sands. A laboratory testing program was conducted on soil-foundry sand mixtures amended with cement and lime to assess their applicability as highway subbase materials. The mixtures were compacted in the laboratory at a variety of moisture contents and compactive efforts and subjected to unconfined compression, California bearing ratio, and hydraulic conductivity tests. The environmental suitability of the prepared mixtures was evaluated by analyzing the effluent collected during hydraulic conductivity tests. Finally, required subbase thicknesses were calculated using the laboratory-based strength parameters. The results of the study show that the strength of a mixture is highly dependent on the curing period, compactive energy, lime or cement presence, and water content at compaction. The resistance of foundry sand-based specimens to winter conditions is generally better than that of a typical subbase reference material. Laboratory leaching tests indicated that if these mixtures later come in contact with water that has been discharged directly to the environment (e.g., drainage through asphalt pavement), the quality of water will not be affected.

  5. Granulated blast furnace slag – A boon for foundry industry

    African Journals Online (AJOL)

    In the present investigation efforts have been put together to employ Granulated Blast furnace (GBF) slag as mould material for replacement of existing silica sand either full or partial in foundry industry. Nishiyama procedure was assumed for appraising the same. The process factors reflected on for this were the % of ...

  6. Correlation between airborne manganese concentration at the workstations in the iron foundry and manganese concentration in workers’ blood

    Directory of Open Access Journals (Sweden)

    Seyedtaghi Mirmohammadi

    2017-08-01

    Full Text Available Background: Manganese (Mn used as raw material for melting process in the ferrous foundry is considered as hazardous neurotoxic substance because it accumulates in the central nervous system and may cause neurological disorders. The furnace-men and melting department workers are potentially exposed to manganese particles or fume in the workplace. The objective of the research has been to investigate the sources and levels of manganese exposure in the foundry by correlation of blood-manganese (B-Mn and air-manganese (air-Mn measurement. Material and Methods: Air-Mn and Mn of blood serum were measured involving workers who worked in a big-sized foundry during 1 year. The standard method of the Occupational Safety and Health Administration (OSHA ID-121 was used for air and blood assessment and atomic absorption spectroscopy (AAS was carried out for air and blood sample analysis. Results: The air sampling results have revealed that there is a high exposure to manganese (4.5 mg/m3 in the workplace as compared to the National Institute for Occupational Safety and Health’s (NIOSH time weighted average (the reference time-weighted average (TWA = 1 mg/m3. The average blood serum Mn concentration was 2.745 μg/l for subjects working for shorter than 3 months and 274.85 μg/l for subjects working 3–12 months. Conclusions: Against the research hypothesis there was no correlation between the air-Mn concentration and the B-Mn (serum level of manganese in the serum of the exposed subjects. It may be due to short time of air sampling of manganese airborne particles, and a real-time monitoring of airborne manganese particles is suggested for any future study. Med Pr 2017;68(4:449–458

  7. Ion nitriding of aluminium

    International Nuclear Information System (INIS)

    Fitz, T.

    2002-09-01

    The present study is devoted to the investigation of the mechanism of aluminium nitriding by a technique that employs implantation of low-energy nitrogen ions and diffusional transport of atoms. The nitriding of aluminium is investigated, because this is a method for surface modification of aluminium and has a potential for application in a broad spectrum of fields such as automobile, marine, aviation, space technologies, etc. However, at present nitriding of aluminium does not find any large scale industrial application, due to problems in the formation of stoichiometric aluminium nitride layers with a sufficient thickness and good quality. For the purposes of this study, ion nitriding is chosen, as an ion beam method with the advantage of good and independent control over the process parameters, which thus can be related uniquely to the physical properties of the resulting layers. Moreover, ion nitriding has a close similarity to plasma nitriding and plasma immersion ion implantation, which are methods with a potential for industrial application. (orig.)

  8. Aluminium in Fisch und Fischereierzeugnissen

    OpenAIRE

    Ranau, Reiner; Oehlenschläger, Jörg

    1997-01-01

    Recent reports associating aluminium with several skeletal (osteomalacia) and neurological disorders (encephalopathy and Alzheimer’s disease) in humans suggest that exposure to aluminium may pose a hazard to health. This requires the examination of aluminiumcontent in different foodstuffs. Therefore, an analytical method for the determination of aluminium in fish and fishery products, especially in fishery products packaged in aluminium cans, was developed using graphite furnace atomic absorp...

  9. Alpha spectrometric characterization of process-related particle size distributions from active particle sampling at the Los Alamos National Laboratory uranium foundry

    Energy Technology Data Exchange (ETDEWEB)

    Plionis, Alexander A [Los Alamos National Laboratory; Peterson, Dominic S [Los Alamos National Laboratory; Tandon, Lav [Los Alamos National Laboratory; Lamont, Stephen P [Los Alamos National Laboratory

    2009-01-01

    Uranium particles within the respirable size range pose a significant hazard to the health and safety of workers. Significant differences in the deposition and incorporation patterns of aerosols within the respirable range can be identified and integrated into sophisticated health physics models. Data characterizing the uranium particle size distribution resulting from specific foundry-related processes are needed. Using personal air sampling cascade impactors, particles collected from several foundry processes were sorted by activity median aerodynamic diameter onto various Marple substrates. After an initial gravimetric assessment of each impactor stage, the substrates were analyzed by alpha spectrometry to determine the uranium content of each stage. Alpha spectrometry provides rapid nondestructive isotopic data that can distinguish process uranium from natural sources and the degree of uranium contribution to the total accumulated particle load. In addition, the particle size bins utilized by the impactors provide adequate resolution to determine if a process particle size distribution is: lognormal, bimodal, or trimodal. Data on process uranium particle size values and distributions facilitate the development of more sophisticated and accurate models for internal dosimetry, resulting in an improved understanding of foundry worker health and safety.

  10. Recovery in aluminium

    DEFF Research Database (Denmark)

    Gundlach, Carsten

    2006-01-01

    In the present thesis the development of a unique experimental method for volume characterisation of individual embedded crystallites down to a radius of 150 nm is presented. This method is applied to in-situ studies of recovery in aluminium. The method is an extension of 3DXRD microscopy, an X...... by the combined use of X-ray micro focusing optics, new scanning algorithms and the use of foils. The ratio of foil thickness to crystallite size should be at least 10 such that the central ones are situated in a bulk environment. To avoid thermal drifts, gold reference markers are deposited onto the sample...... are represented as strings. To identify the strings a combination of a 5D connected component type algorithm and multi-peak fitting was found to be superior. The first use of the method was a study of recovery of a deformed aluminium alloy (AA1050). The aluminium alloy was deformed by cold rolling to a thickness...

  11. Exposure assessment and modeling of quartz in Swedish iron foundries for a nested case-control study on lung cancer.

    Science.gov (United States)

    Andersson, Lena; Bryngelsson, Ing-Liss; Ngo, Yen; Ohlson, Carl-Göran; Westberg, Håkan

    2012-01-01

    Exposure assessment of quartz in Swedish iron foundries was performed based on historical and current measurement data. To evaluate the exposure-response relationship between quartz exposure and lung cancer, we modeled quartz exposure from our database of measurements using determinants job title, time period, and company. Based on these modeled exposure data, we conducted a nested case-control evaluation. In our database, the overall individual, daily time-weighted average (TWA) quartz concentrations of current and historical data varied between 0.0018 and 4.9 mg/m(3), averaging 0.083 mg/m(3). Job titles with mean TWAs for the whole study period exceeding the European Union recommended occupational exposure limit of 0.05 mg/m(3) were fettlers (0.087 mg/m(3)), furnace and ladle repair (0.42 mg/m(3)), and maintenance (0.054 mg/m(3)) workers. The mixed model analysis demonstrated significant determinants on the job level for furnace and ladle repair (β = 4.06; 95% confidence interval [CI] 2.78-5.93). For all jobs, significantly higher exposure levels occurred only during the first time period, 1968-1979 (β = 2.08; 95% CI 1.75-2.47), and a decreasing but not significant trend was noted for the three following 10-year time periods up to 2006 (β = 1.0, 0.96 and 1, respectively). Two iron foundries had significantly higher quartz concentration levels than the others (β = 1.31; 95% CI 1.00-1.71 and β = 1.63; 95% CI 1.00-2.65, respectively). The individual cumulative quartz exposure measures were categorized in low, medium, and high exposure (0.5-0.05 mg/m(3) of quartz. To conclude, certain foundry workers are still exposed to high levels of quartz, but an increased risk of lung cancer caused by quartz exposure in these Swedish iron foundries could not be confirmed at our exposure levels.

  12. Energy conservation and emissions reduction strategies in foundry industry

    Directory of Open Access Journals (Sweden)

    Li Yuanyuan

    2010-11-01

    Full Text Available Current energy conservation and emissions reduction strategies in iron and steel industry were reviewed. Since foundry industry is one of the major source of energy consumption and pollution emission (especially CO2, issues concerning energy-saving and emission-reduction have been raised by governments and the industry. Specialists from around the world carried out multidimensional analyses and evaluation on the potentials in energy conservation and emissions reduction in iron and steel industry, and proposed various kinds of analyzing models. The primary measures mainly focus on the targeted policies formulation and also on clean and high-efficient technologies development. The differences and similarities in energy conservation and emission reduction in foundry industry between China and other countries were discussed, while, the future development trend was also pointed out.

  13. Production system rationalisation on the example of iron foundry

    Directory of Open Access Journals (Sweden)

    S. Kukla

    2010-04-01

    Full Text Available The present paper presents a systemic approach to foundry management. Thanks to production process modelling and simulation techniques, an attempt was made to synthesise many interconnected devices and numerous manufacturing stages into one production system. In the beginning, a factor analysis was carried out of the research object, which is a system of iron castings manufacture on automated foundry lines. On the basis of a simulation experiment, use the accessible production resources and manufacturing own cost of castings were analysed, depending on batch content and melting order, choice of an automatic line and the model of line fed with cast iron, sequence of order realization and the size of production lots. Simulation experiments were carried out on a computer simulation model prepared in the Arena packet produced by Rockwell Automation. Cost was estimated on the basis of additional calculation according to cost centres basing on factory spreadsheet.

  14. Determination of thermal conductivity in foundry mould mixtures

    Directory of Open Access Journals (Sweden)

    G. Solenički

    2010-01-01

    Full Text Available For a thorough understanding of the behaviour of foundry mould mixtures, a good knowledge of thermal properties of mould materials is needed. Laboratory determination of thermal conductivity of mould mixtures enables a better control over scabbing defects which are a major problem in green sand mould mixtures. A special instrument has been designed for that purpose and it is described in this work.

  15. Statistical and Visualization Data Mining Tools for Foundry Production

    Directory of Open Access Journals (Sweden)

    M. Perzyk

    2007-07-01

    Full Text Available In recent years a rapid development of a new, interdisciplinary knowledge area, called data mining, is observed. Its main task is extracting useful information from previously collected large amount of data. The main possibilities and potential applications of data mining in manufacturing industry are characterized. The main types of data mining techniques are briefly discussed, including statistical, artificial intelligence, data base and visualization tools. The statistical methods and visualization methods are presented in more detail, showing their general possibilities, advantages as well as characteristic examples of applications in foundry production. Results of the author’s research are presented, aimed at validation of selected statistical tools which can be easily and effectively used in manufacturing industry. A performance analysis of ANOVA and contingency tables based methods, dedicated for determination of the most significant process parameters as well as for detection of possible interactions among them, has been made. Several numerical tests have been performed using simulated data sets, with assumed hidden relationships as well some real data, related to the strength of ductile cast iron, collected in a foundry. It is concluded that the statistical methods offer relatively easy and fairly reliable tools for extraction of that type of knowledge about foundry manufacturing processes. However, further research is needed, aimed at explanation of some imperfections of the investigated tools as well assessment of their validity for more complex tasks.

  16. Materials and processing approaches for foundry-compatible transient electronics

    Science.gov (United States)

    Chang, Jan-Kai; Fang, Hui; Bower, Christopher A.; Song, Enming; Yu, Xinge; Rogers, John A.

    2017-07-01

    Foundry-based routes to transient silicon electronic devices have the potential to serve as the manufacturing basis for “green” electronic devices, biodegradable implants, hardware secure data storage systems, and unrecoverable remote devices. This article introduces materials and processing approaches that enable state-of-the-art silicon complementary metal-oxide-semiconductor (CMOS) foundries to be leveraged for high-performance, water-soluble forms of electronics. The key elements are (i) collections of biodegradable electronic materials (e.g., silicon, tungsten, silicon nitride, silicon dioxide) and device architectures that are compatible with manufacturing procedures currently used in the integrated circuit industry, (ii) release schemes and transfer printing methods for integration of multiple ultrathin components formed in this way onto biodegradable polymer substrates, and (iii) planarization and metallization techniques to yield interconnected and fully functional systems. Various CMOS devices and circuit elements created in this fashion and detailed measurements of their electrical characteristics highlight the capabilities. Accelerated dissolution studies in aqueous environments reveal the chemical kinetics associated with the underlying transient behaviors. The results demonstrate the technical feasibility for using foundry-based routes to sophisticated forms of transient electronic devices, with functional capabilities and cost structures that could support diverse applications in the biomedical, military, industrial, and consumer industries.

  17. A novel application of concentrated solar thermal energy in foundries.

    Science.gov (United States)

    Selvaraj, J; Harikesavan, V; Eshwanth, A

    2016-05-01

    Scrap preheating in foundries is a technology that saves melting energy, leading to economic and environmental benefits. The proposed method in this paper utilizes solar thermal energy for preheating scrap, effected through a parabolic trough concentrator that focuses sunlight onto a receiver which carries the metallic scrap. Scraps of various thicknesses were placed on the receiver to study the heat absorption by them. Experimental results revealed the pattern with which heat is gained by the scrap, the efficiency of the process and how it is affected as the scrap gains heat. The inferences from them gave practical guidelines on handling scraps for best possible energy savings. Based on the experiments conducted, preheat of up to 160 °C and a maximum efficiency of 70 % and a minimum efficiency of 40 % could be achieved across the time elapsed and heat gained by the scrap. Calculations show that this technology has the potential to save around 8 % of the energy consumption in foundries. Cumulative benefits are very encouraging: 180.45 million kWh of energy savings and 203,905 t of carbon emissions cut per year across the globe. This research reveals immense scope for this technology to be adopted by foundries throughout the world.

  18. Fire exposed aluminium structures

    NARCIS (Netherlands)

    Maljaars, J.; Fellinger, J.; Soetens, F.

    2005-01-01

    Material properties and mechanical response models for fire design of steel structures are based on extensive research and experience. Contrarily, the behaviour of aluminium load bearing structures exposed to fire is relatively unexplored. This article gives an overview of physical and mechanical

  19. Fire exposed aluminium structures

    NARCIS (Netherlands)

    Maljaars, J.; Fellinger, J.H.H.; Soetens, F.

    2006-01-01

    Material properties and mechanical response models for fire design of steel structures are based on extensive research and experience. Contrarily, the behaviour of aluminium load bearing structures exposed to fire is relatively unexplored. This article gives an overview of physical and mechanical

  20. Activation Analysis of Aluminium

    Energy Technology Data Exchange (ETDEWEB)

    Brune, Dag

    1961-01-15

    An analysis of pure aluminium alloyed with magnesium was per- formed by means of gamma spectrometry , Chemical separations were not employed. The isotopes to be determined were obtained in conditions of optimum activity by suitably choosing the time of irradiation and decay. The following elements were detected and measured quantitatively: Iron, zinc, copper, gallium, manganese, chromium, scandium and hafnium.

  1. The role of TiB2 in strengthening TiB2 reinforced aluminium casting composites

    International Nuclear Information System (INIS)

    Chen, Z; Kang, H; Zhao, Y; Zheng, Y; Wang, T

    2016-01-01

    With an aim of developing high quality in situ TiB 2 reinforced aluminium foundry alloy based composites, the conventional direct synthesis method was modified into a two-step route. In step one we optimized the halide salt route to fabricate in situ TiB 2 particulate reinforced aluminium matrix composites and in step two we investigated the effects of the Al-5wt.% TiB 2 composite, as a “master composite”, on strengthening the practical foundry alloys. The in situ formed TiB 2 particles play two roles while strengthening the composites: (1) The grain refinement effect that improves the quality of the alloy matrix; and (2) The interactions between the hard particulates and the matrix add extra increment to the material strength. In different alloy systems, TiB 2 may play distinct roles in these two aspects (figure 1). Further analysis of the strengthening mechanisms shows that particle agglomeration behaviour during solidification is responsible for the latter one. The present work details the role of TiB 2 in strengthening TiB 2 reinforced aluminium casting composites. (paper)

  2. PHYSICAL AND MECHANICAL PROPERTIES OF LIME-SAND BRICK MANUFACTURED ON THE BASIS OF FOUNDRY WASTE PRODUCTS

    Directory of Open Access Journals (Sweden)

    D. N. Shabanov

    2006-01-01

    Full Text Available The paper presents results of the investigations on the influence of raw material mixture obtained from foundry waste products (waste foundry mixture, granulated cupola fumace slag on technological, physical and mechanical properties of silicate materials.

  3. Laboratory assessment of the influence of the proportion of waste foundry sand on the geotechnical engineering properties of clayey soils

    CSIR Research Space (South Africa)

    Mgangira, Martin B

    2006-01-01

    Full Text Available Soil improvement can be achieved through mechanical stabilisation using industrial byproducts. Clayey soils were blended with waste foundry sand to examine its influence on the geotechnical engineering properties of the soils. The waste foundry sand...

  4. Wafer level reliability monitoring strategy of an advanced multi-process CMOS foundry

    NARCIS (Netherlands)

    Scarpa, Andrea; Tao, Guoqiao; Kuper, F.G.

    2000-01-01

    In an advanced multi-process CMOS foundry it is strategically important to make use of an optimum reliability monitoring strategy, in order to be able to run well controlled processes. Philips Semiconductors Business Unit Foundries wafer fab MOS4YOU has developed an end-of-line ultra-fast

  5. 77 FR 20788 - Foundry Coke Products From the People's Republic of China: Final Results of Expedited Second...

    Science.gov (United States)

    2012-04-06

    ... International Trade Administration Foundry Coke Products From the People's Republic of China: Final Results of... coke products (``foundry coke'') from the People's Republic of China (``PRC'') pursuant to section 751... Than Fair Value and Antidumping Duty Order: Foundry Coke Products from The People's Republic of China...

  6. Roll bonding of strained aluminium

    DEFF Research Database (Denmark)

    Staun, Jakob M.

    2003-01-01

    This report investigates roll bonding of pre-strained (å ~ 4) aluminium sheets to produce high strain material from high purity aluminium (99.996%) and commercial pure aluminium (99.6%). The degree of bonding is investigated by optical microscopy and ultrasonic scanning. Under the right...... of the cross rolled volume fraction is found. To further asses this effect, and the anisotropy, it is necessary to acquire knowledge about both texture and microstructure, e.g. by TEM. Roll bonding of pre-strained aluminium is found to be a possible alternative to ARB in the quest for ultra-fine grained...

  7. Energy efficiency in small and medium scale foundry industry

    Directory of Open Access Journals (Sweden)

    G. Patange

    2016-04-01

    Full Text Available In this paper, the research results of surveys which were conducted in an Indian foundry cluster which are potential members of such sectors are presented. These results indicate that there is an enough potential improvement in the energy use. The use of energy efficient practices can result in their energy use effectively as well as cost reduction. The key findings about the energy pattern are a lack of energy efficient practices. The suggested recommendations can contribute to an increase in energy efficiency in such cluster.

  8. Extraction of toxic and valuable metals from foundry sands

    International Nuclear Information System (INIS)

    Vite T, J.

    1996-01-01

    There were extracted valuable metals from foundry sands such as: gold, platinum, silver, cobalt, germanium, nickel and zinc among others, as well as highly toxic metals such as chromium, lead, vanadium and arsenic. The extraction efficiency was up to 100% in some cases. For this reason there were obtained two patents at the United States, patent number 5,356,601, in October 1994, given for the developed process and patent number 5,376,000, in December 1994, obtained for the equipment employed. Therefore, the preliminary parameters for the installation of a pilot plant have also been developed. (Author)

  9. INVESTIGATION OF STRUCTURAL AND MECHANICAL PROPERTIES OF FOUNDRY WASTES

    Directory of Open Access Journals (Sweden)

    D. N. Shabanov

    2006-01-01

    Full Text Available The purpose of the paper is to investigate utilization of foundry wastes for production of building materials. The paper shows how to solve the problem concerning recycling of wastes and economy of natural resources. Waste moulding sand and granulated cupola slag are considered in the paper. The paper has studied structural and mechanical properties of the investigated powders. Optimal ratios of the used material fi*actions ensuring obtaining of silicate brick that meets the requirements of the current standards have been determined in the paper. 

  10. High Temperature Thermal Properties of Bentonite Foundry Sand

    Directory of Open Access Journals (Sweden)

    Krajewski P.K.

    2015-06-01

    Full Text Available The paper presents results of measuring thermal conductivity and heat capacity of bentonite foundry sand in temperature range ambient - 900­­°C. During the experiments a technical purity Cu plate was cast into the green-sand moulds. Basing on measurements of the mould temperature field during the solidification of the casting, the temperature relationships of the measured properties were evaluated. It was confirmed that water vaporization strongly influences thermal conductivity of the moulding sand in the first period of the mould heating by the poured casting.

  11. Total productive maintenance on example of automated foundry lines

    Directory of Open Access Journals (Sweden)

    S. Kukla

    2009-07-01

    Full Text Available Within framework of the presented study one has performed analysis of stoppages in automatic foundry lines operation, and basing on assumptions from complex maintenance system has undertaken himself to develop a service maintenance schedule for machinery installed in the line. Moreover, one has presented general assumptions of TPM system operated in conditions of series and multi-series production of cast iron castings. One has constructed operational database and has elaborated a list of line stoppage causes within a year. One has proposed a possibility of implementation of manufacturing systems modeling and simulating technique in management of production machinery operation in a foundry shop. Within framework of the simulation experiment one has developed schedules of production, schedules of maintenance and has forecasted indices of general productivity of the machinery for a various scenarios of events on example of casting line having in-series structure of operational reliability. In course of the study there was implemented ARENA universal software package to modeling and simulation of the manufacturing systems.

  12. APPLICATION OF ADDITIVELY MANUFACTURED POLYMER COMPOSITE PROTOTYPES IN FOUNDRY

    Directory of Open Access Journals (Sweden)

    Wiesław Kuczko

    2015-05-01

    Full Text Available The paper presents a method, developed by the authors, for manufacturing polymer composites with the matrix manufactured in a layered manner (via 3D printing – Fused Deposition Modeling out of a thermoplastic material. As an example of practical application of this method, functional prototypes are presented, which were used as elements of foundry tooling – patterns for sand molding. In case of manufacturing prototype castings or short series of products, foundries usually cooperate with modeling studios, which produce patterns by conventional, subtractive manufacturing technologies. If patterns have complex shapes, this results in high manufacturing costs and significantly longer time of tooling preparation. The method proposed by the authors allows manufacturing functional prototypes in a short time thanks to utilizing capabilities of additive manufacturing (3D printing technology. Thanks to using two types of materials simultaneously (ABS combined with chemically hardened resins, the produced prototypes are capable of carrying increased loads. Moreover, the method developed by the authors is characterized by manufacturing costs lower than in the basic technology of Fused Deposition Modeling. During the presented studies, the pattern was produced as a polymer composite and it was used to prepare a mold and a set of metal castings.

  13. DataFoundry: Warehousing techniques for dynamic environments

    Energy Technology Data Exchange (ETDEWEB)

    Critchlow, T.; Fidelis, K.; Ganesh, M.; Musick, R.; Slezak, T., LLNL

    1998-01-29

    Data warehouses and data marts have been successfully applied to a multitude of commercial business applications as tools for integrating and providing access to data located across an enterprise. Although the need for this capability is as vital in the scientific world as in the business domain, working warehouses in our community are scarce. A primary technical reason for this is that our understanding of the concepts being explored in an evolving scientific domain change constantly, leading to rapid changes in the data representation. When any database providing information to a warehouse changes its format, the warehouse must be updated to reflect these changes, or it will not function properly. The cost of maintaining a warehouse using traditional techniques in this environment is prohibitive. This paper describes ideas for dramatically reducing the amount of work that must be done to keep a warehouse up to date in a dynamic, scientific environment. The ideas are being applied in a prototype warehouse called DataFoundry. DataFoundry, currently in use by structural biologists at LLNL, will eventually support scientists at the Department of Energy`s Joint Genome Institute.

  14. Fatigue tests on aluminium bridges

    NARCIS (Netherlands)

    Maljaars, J.; Soetens, F.; Straalen, IJ.J. van

    2004-01-01

    Traffic bridges are subjected to variable loads and should therefore be checked on fatigue. Especially low weight materials, like aluminium, are sensitive to fatigue, because the variable load is a substantial part of the total load. This paper shows the structural design of an aluminium bridge

  15. Advanced shipbuilding in aluminium

    International Nuclear Information System (INIS)

    Larsson, H.; Svensson, L.E.; Karlsson, L.

    1997-01-01

    The applicability of two different welding techniques for welding ships in aluminium is discussed. Conventional MIG welding and the recently developed Friction Super Stir Welding (FSSW) are compared concerning weld metal microstructures and mechanical properties. Results from testing of FSSW welds are also presented. It was observed that the grain size was smaller in FSSW welds are also presented. It was observed that the grain size was smaller in FSSW welds than in MIG welds whereas precipitates generally were larger in FSSW welds. The two methods produced welds with comparable mechanical properties. Good fatigue behaviour was obtained for FSSW welds. Advantages of the welding methods are also discussed. (Author) 7 refs

  16. Excess Foundry Sand Characterization and Experimental Investigation in Controlled Low-Strength Material and Hot-Mixing Asphalt

    Energy Technology Data Exchange (ETDEWEB)

    Pauul J. Tikalsky

    2004-10-31

    This report provides technical data regarding the reuse of excess foundry sand. The report addresses three topics: (1) a statistically sound evaluation of the characterization of foundry sand, (2) a laboratory investigation to qualify excess foundry sand as a major component in controlled low-strength material (CLSM), and (3) the identification of the best methods for using foundry sand as a replacement for natural aggregates for construction purposes, specifically in asphalt paving materials. The survival analysis statistical technique was used to characterize foundry sand over a full spectrum of general chemical parameters, metallic elements, and organic compounds regarding bulk analysis and leachate characterization. Not limited to characterization and environmental impact, foundry sand was evaluated by factor analyses, which contributes to proper selection of factor and maximization of the reuse marketplace for foundry sand. Regarding the integration of foundry sand into CLSM, excavatable CLSM and structural CLSM containing different types of excess foundry sands were investigated through laboratory experiments. Foundry sand was approved to constitute a major component in CLSM. Regarding the integration of foundry sand into asphalt paving materials, the optimum asphalt content was determined for each mixture, as well as the bulk density, maximum density, asphalt absorption, and air voids at N{sub ini}, N{sub des}, and N{sub max}. It was found that foundry sands can be used as an aggregate in hot-mix asphalt production, but each sand should be evaluated individually. Foundry sands tend to lower the strength of mixtures and also may make them more susceptible to moisture damage. Finally, traditional anti-stripping additives may decrease the moisture sensitivity of a mixture containing foundry sand, but not to the level allowed by most highway agencies.

  17. Excess Foundry Sand Characterization and Experimental Investigation in Controlled Low-Strength Material and Hot-Mixing Asphalt

    Energy Technology Data Exchange (ETDEWEB)

    Tikalsky, Paul J. [Pennsylvania State Univ., University Park, PA (United States); Bahia, Hussain U. [Univ. of Wisconsin, Madison, WI (United States); Deng, An [Pennsylvania State Univ., University Park, PA (United States); Snyder, Thomas [Univ. of Wisconsin, Madison, WI (United States)

    2004-10-15

    This report provides technical data regarding the reuse of excess foundry sand. The report addresses three topics: a statistically sound evaluation of the characterization of foundry sand, a laboratory investigation to qualify excess foundry sand as a major component in controlled low-strength material (CLSM), and the identification of the best methods for using foundry sand as a replacement for natural aggregates for construction purposes, specifically in asphalt paving materials. The survival analysis statistical technique was used to characterize foundry sand over a full spectrum of general chemical parameters, metallic elements, and organic compounds regarding bulk analysis and leachate characterization. Not limited to characterization and environmental impact, foundry sand was evaluated by factor analyses, which contributes to proper selection of factor and maximization of the reuse marketplace for foundry sand. Regarding the integration of foundry sand into CLSM, excavatable CLSM and structural CLSM containing different types of excess foundry sands were investigated through laboratory experiments. Foundry sand was approved to constitute a major component in CLSM. Regarding the integration of foundry sand into asphalt paving materials, the optimum asphalt content was determined for each mixture, as well as the bulk density, maximum density, asphalt absorption, and air voids at Nini, Ndes, and Nmax. It was found that foundry sands can be used as an aggregate in hot-mix asphalt production, but each sand should be evaluated individually. Foundry sands tend to lower the strength of mixtures and also may make them more susceptible to moisture damage. Finally, traditional anti-stripping additives may decrease the moisture sensitivity of a mixture containing foundry sand, but not to the level allowed by most highway agencies.

  18. Aluminium in Drinkwater: voorkomen, herkomst en gezondheidsaspecten

    NARCIS (Netherlands)

    Versteegh JFM; de Boer JLM; van den Velde-Koerts T

    1992-01-01

    Aluminium can occur in drinking water because of the application of aluminium salts as a coagulant in the treatment of drinking water. In the Netherlands mostly iron salts are used instead of aluminium. Besides this aluminium can be present in the source for drinking water. In shallow groundwater

  19. Estimating trends in quartz exposure in Swedish iron foundries--predicting past and present exposures.

    Science.gov (United States)

    Andersson, Lena; Burdorf, Alex; Bryngelsson, Ing-Liss; Westberg, Håkan

    2012-04-01

    Swedish foundries have a long tradition of legally required surveys in the workplace that, from the late 1960s onwards, included measurements of quartz. The availability of exposure data spanning almost 40 years presents a unique opportunity to study trends over that time and to evaluate the validity of exposure models based on data from shorter time spans. The aims of this study were (i) to investigate long-term trends in quartz exposure over time, (ii) using routinely collected quartz exposure measurements to develop a mathematical model that could predict both historical and current exposure patterns, and (iii) to validate this exposure model with up-to-date measurements from a targeted survey of the industry. Eleven foundries, representative of the Swedish iron foundry industry, were divided into three groups based on the size of the companies, i.e. the number of employees. A database containing 2333 quartz exposure measurements for 11 different job descriptions was used to create three models that covered time periods which reflected different work conditions and production processes: a historical model (1968-1989), a development model (1990-2004), and a validation model (2005-2006). A linear mixed model for repeated measurements was used to investigate trends over time. In all mixed models, time period, company size, and job title were included as fixed (categorical) determinants of exposure. The within- and between-worker variances were considered to be random effects. A linear regression analysis was performed to investigate agreement between the models. The average exposure was estimated for each combination of job title and company size. A large reduction in exposure (51%) was seen between 1968 and 1974 and between 1975 and 1979 (28%). In later periods, quartz exposure was reduced by 8% per 5 years at best. In the first period, employees at smaller companies experienced ~50% higher exposure levels than those at large companies, but these differences

  20. Direct electrodeposition of aluminium nano-rods

    OpenAIRE

    Perre, Emilie; Nyholm, Leif; Gustafsson, Torbjörn; Taberna, Pierre-Louis; Simon, Patrice; Edström, Kristina

    2008-01-01

    Electrodeposition of aluminium within an alumina nano-structured template, for use as high surface area current collectors in Li-ion microbatteries, was investigated. The aluminium electrodeposition was carried out in the ionic liquid 1-ethyl-3-methylimidazolium chloride:aluminium chloride (1:2 ratio). First the aluminium electrodeposition process was confirmed by combined cyclic voltammetry and electrochemical quartz crystal microbalance measurements. Then, aluminium was electrodeposit...

  1. Aluminium in Drinkwater: voorkomen, herkomst en gezondheidsaspecten

    OpenAIRE

    Versteegh JFM; de Boer JLM; van den Velde-Koerts T

    1992-01-01

    Aluminium can occur in drinking water because of the application of aluminium salts as a coagulant in the treatment of drinking water. In the Netherlands mostly iron salts are used instead of aluminium. Besides this aluminium can be present in the source for drinking water. In shallow groundwater high levels have been found probably related to acidification, which is an environmental problem. Aluminium can cause neurological diseases in patients who are on chronic haemodialysis because of ren...

  2. Temperature influence on structural changes of foundry bentonites

    Science.gov (United States)

    Holtzer, Mariusz; Bobrowski, Artur; Żymankowska-Kumon, Sylwia

    2011-10-01

    The results of investigations of three calcium bentonites, activated by sodium carbonate, applied in the foundry industry as binding material for moulding sands, subjected to the influence of high temperatures - are presented in the paper. Investigations were performed by the thermal analysis (TG) method, the infrared spectroscopy (FTIR) method and the modern Cu(II)-TET complex method (used for the determination of the montmorillonite content in bentonite samples). The occurrence of the dehydration process and two-stage dehydroxylation process was confirmed only for bentonite no. 2. This probably indicates that cis- and trans-isomers are present in the octahedric bentonite structure. Tests were performed at temperatures: 500, 550, 700, 900, 1000, 1100, 1200 °C.

  3. Achieving Control of Coating Process in your Foundry

    DEFF Research Database (Denmark)

    Di Muoio, G. L.; Tiedje, N. S.

    2015-01-01

    Achieving control of coating thickness in foundry moulds is needed in order to guarantee uniform properties of the mould but also to achieve control of drying time. Since drying time of water based coatings is heavily dependent on the amount of water present in the coating layer, a stable coating...... process is prerequisite for a stable drying process. In this study, we analyse the effect of different variables on the coating layer properties. We start by considering four critical variables identified in a previous study such as sand compaction, coating density, dipping time and gravity and then we...... add centre points to the original experimental plans to identify possible non-linear effects and variation in process stability. Finally, we investigate the relation between coating penetration (a variable that is relatively simple to measure in production) and other coating layer thickness properties...

  4. Classification of foundry clients using business rules approach

    Directory of Open Access Journals (Sweden)

    A. Stawowy

    2011-10-01

    Full Text Available The paper presents the application of business rules approach for the classification of foundry clients taking into account t he economic and technological attributes. Business Rules Management (BRM systems allow non-technical business people to change the rules, analyze them for errors, and test and simulate them for impact analysis. Although BRM is focused on business processes improvement, it is possible to use this approach in technology management. The model of classification problem, and the knowledge base as a set of decision tables are presented in the paper.The results indicate that the proposed business rules tool REBIT, developed by AGH team as the project co-funded by the European Union, is feasible as a complete knowledge base and technology management method.

  5. Evaluation of electromagnetic absorbing capacity of materials in foundry industry

    Directory of Open Access Journals (Sweden)

    D. Nowak

    2010-01-01

    Full Text Available In the paper, a research on determining the standing wave ratio as a measure of electromagnetic absorbing capacity of moulding materials is presented. Preliminary tests performed using a microwave strip line showed that high-silica, chromite and magnesite moulding sands are characterised by low absorbing capacity of microwaves. It was demonstrated that microwave absorbing capacity is significantly affected by chemical compounds included in the examined substrates. It was found that use of a microwave strip line permits precise determining characteristic microwave absorbing capacities of various moulding materials and thus their suitability for microwave drying/hardening of moulds and cores or for other foundry processes. Such a microwave drier can be applied for identifying mass components and for determining e.g. base granularity by means of precisely determined reflection ratios |Γ| and positions of minimum signal values.

  6. Evolutionary based system for production scheduling in foundry

    Directory of Open Access Journals (Sweden)

    A. Stawowy

    2008-10-01

    Full Text Available This work presents a development of a capable-to-promise system for companies that operate under the hybrid make-to-order and maketo-stock strategy in a lot-sizing and flowshop environment. Proposed system simultaneously considers planning and scheduling processesin order to achieve the optimality. Optimisation engine is based on an advanced evolutionary algorithm. Information available in ERPsystem from different production units and stages, the optimization module, and customer requests are integrated via Internet using XMLlanguage as a data exchange standard.The details on key elements of the system and a software architecture are given. Practical application of the system is illustrated on the example of production scheduling for an iron castings foundry.

  7. Laboratories for the 21st Century: Case Studies, Molecular Foundry, Berkeley, California

    Energy Technology Data Exchange (ETDEWEB)

    2010-11-01

    This case study provides information on the Molecular Foundry, which incorporates Labs21 principles in its design and construction. The design includes many of the strategies researched at Lawrence Berkeley Laboratory for energy efficient cleanroom and data centers.

  8. Identification of Significant Impact of Silicon Foundry Sands Mining on LCIA

    Directory of Open Access Journals (Sweden)

    Jozef Mitterpach

    2015-12-01

    Full Text Available This paper presents a case study based on a LCA (Life Cycle Assessment research program of the silicon foundry sand (SFS due to the large quantity of produced waste foundry sand (WFS. The foundry waste is a high priority sector within the growing European foundry industry. It is necessary to understand the full life cycle of the foundry waste in order to correctly identify magnitude and types of impacts it has on the environment. System boundary includes the processes: mining, modification, packing, storage and transport to foundry. Inventory analysis data were analyzed and finally converted to the functional unit, which has been defined as one ton of SFS. The resulting environmental impact of SFS production in endpoint is: consumption of natural resources 70.9%, ecosystem quality 18.2% and human health 10.9%. The following portions, with respective percentages, have the greatest overall effect on these results: diesel fuel consumption 32.4% and natural gas consumption 28.7%, electricity usage 17.2%, transport 12.2%, devastation caused by the SFS 5.35% and oil (engine, gear and hydraulic consumption 4.14%. The highest contributor to the diesel fuel consumption is the SFS exploitation. The overall effect of desiccation was 35.8% and was caused by high consumption of resources and electricity.

  9. Workplace noise exposure after modernisation of an aluminium processing complex.

    Science.gov (United States)

    Doko-Jelinić, Jagoda; Lukić, Jela; Udovicić, Ruzica; Zuskin, Eugenija; Nola, Iskra Alexandra; Zajec, Zdenko

    2009-09-01

    The aim of this study was to assess to which extent modernisation of an aluminium production complex reduced occupational noise hazard for jobs with the highest potential of exposure. Periodical measurements of noise level were taken at the same workplaces using the same method, before and after modernisation of all plants. The results were compared with the recommended standard. After modernisation, the noise was significantly reduced in all sections of all plants. The greatest reduction was measured in the foundry. After modernisation, the portion of workplaces with excessive noise level dropped significantly (chisquare=21.315; pdross skimming section. In the anode plant, noise remained a problem in the green mill section where noise intensities generated by mills and vibrocompactors varied from 95 dB(A) to 102 dB(A). In the electrolysis plant, the portion of workplaces with extensive noise dropped from 77.8% to 39.3% after modernisation (p=0.0019). Noise remains to be a problem at the anode covering section where levels rise up to 100 dB(A). The modernisation of the factory has considerably reduced the noise level in the working environment of all plants, but it can not be reduced completely.

  10. Virtual Manufacturing of Composite Structures for Ground Platforms, A DARPA Instant Foundry Adaptive Through Bits (iFAB) Program

    Science.gov (United States)

    2012-08-01

    file in Nastran *.bdf format • Part data (Part.xml) – documents part data, levels of abstraction etc • Foundry data (Foundry.xml) – foundry...bulk of the file documents the mesh nodes (GRID), elements (CQUAD4, CBEAM) and connectivity. $ Finite Element Mesh - PTC - MSC/ NASTRAN 2008...must be a Bulk Data Format (BDF) file. This is a NASTRAN data format that documents mesh data in the form of nodes, elements, and connectivity and

  11. Aluminium intake by INAA of hair: The aerosol intoxication pathway

    International Nuclear Information System (INIS)

    Preoteasa, E.A.; Ionescu, A.; Pantelica, A.; Salagean, M.; Rusu, C.; Moldovan, O.; Ghiordunwscu, Vl.; Marusca, D.

    1997-01-01

    Aluminium is present in healthy human organisms in concentrations that appear to be neither useful nor noxious. However, long term higher Al levels can produce severe bone, renal and cerebral troubles. Here we report the results of the first investigation using the Instrumental Neutron Activation Analysis of human hair aimed to assess the Al contamination in workers from aluminium industry due to aerosol inhalation. Seventy five subjects working at 'Alprom' Inc., Slatina, Romania aluminium processing plant were included in this study. The exposed subjects were casters, crane operators and rolling mill operators. Hair samples were washed with acetone-water-water-water-acetone using bi-distilled water and re-distilled-purified p.a. grade acetone and irradiated for 3 min at a thermal neutron flux of 2.3 x 10 12 n/cm 2 s in the VVR-S reactor. Student's t-test showed the arithmetical mean values of all exposed groups to differ of the control group's one with a good statistical confidence level. In most workers the Al concentration in hair is 2 times higher than normal but in one third of the casters and in two of the rolling mill operators it is on average up to 7 times higher. Substantial Al overload can cause severe osteoporosis or encephalopathies even after retirement from activity. Protection filtering masks and medical therapy based on strong chelant drug deferoxamine are recommended, (authors)

  12. Alloys of uranium and aluminium with low aluminium content

    International Nuclear Information System (INIS)

    Cabane, G.; Englander, M.; Lehmann, J.

    1955-01-01

    Uranium, as obtained after spinning in phase γ, presents an heterogeneous structure with large size grains. The anisotropic structure of the metal leads to an important buckling and surface distortion of the fuel slug which is incompatible with its tubular cladding for nuclear fuel uses. Different treatments have been made to obtain an isotropic structure presenting high thermal stability (laminating, hammering and spinning in phase α) without success. Alloys of uranium and aluminium with low aluminium content present important advantage in respect of non allied uranium. The introduction of aluminium in the form of intermetallic compound (UAl 2 ) gives a better resistance to thermal fatigue. Alloys obtained from raw casting present an improved buckling and surface distortion in respect of pure uranium. This improvement is obtained with uranium containing between 0,15 and 0,5 % of aluminium. An even more improvement in thermal stability is obtained by thermal treatments of these alloys. These new characteristics are explained by the fine dispersion of the UAl 2 particles in uranium. The results after treatments obtained from an alloy slug containing 0,4 % of aluminium show no buckling or surface distortion and no elongation. (M.P.)

  13. Determinação de fenol urinário por cromatografia em fase gasosa em trabalhadores que utilizam resinas fenólicas em fundições Determination of urinary phenol by gas chromatography in workers using phenolic resins in foundries

    Directory of Open Access Journals (Sweden)

    Tiago Severo Peixe

    2006-06-01

    important in occupational exposure situations. So, urinary phenol, considered the biological indicator of phenol exposure has to be determined. The aim of this work was to validate a method for urinary phenol quantification, using liquid-liquid extraction. Gas chromatography with flame ionization detector (GC/FID was used in this method. The analytical procedure showed linearity in the dynamic range of the assay from 5 - 200 µg/mL. The limits of detection (LOD and quantification (LOQ were: 2.0 and 5.0 µg/mL, respectively. Intra-assay precision coefficient was between 4.5 - 8.9% and the inter-assay precision coefficient was between 5.7 - 14.2%. The accuracy coefficient was between 6.2 - 11.9%. Recovery values were higher than 87%. The coefficient of correlation was 0.999. The method is simple, rapid and efficient. Urine samples from workers exposed to phenolic resins were analyzed to show the method application in biological monitoring.

  14. Sustainability innovation foundry - FY13: Merging research and operations

    Energy Technology Data Exchange (ETDEWEB)

    Mizner, Jack Harry [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States); Passell, Howard David [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States); Keller, Elizabeth James Kistin [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States); Gordon, Margaret Ellen [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States); McNeish, Jerry A. [Sandia National Laboratories, Livermore, CA (United States); Sullivan, Kristina [Sandia National Laboratories, Livermore, CA (United States)

    2013-12-01

    Sustainability is a critical national security issue for the U.S. and other nations. Sandia National Laboratories (SNL) is already a global leader in sustainability science and technology (SS&T) as documented in this report. This report documents the ongoing work conducted this year as part of the Sustainability Innovation Foundry (SIF). The efforts of the SIF support Sandia's national and international security missions related to sustainability and resilience revolving around energy use, water use, and materials, both on site at Sandia and externally. The SIF leverages existing Sandia research and development (R&D) in sustainability science and technology to support new solutions to complex problems. The SIF also builds on existing Sandia initiatives to support transformation of Sandia into a fully sustainable entity in terms of materials, energy, and water use. In the long term, the SIF will demonstrate the efficacy of sustainability technology developed at Sandia through prototyping and test bed approaches and will provide a common platform for support of solutions to the complex problems surrounding sustainability. Highlights from this year include the Sustainability Idea Challenge, improvements in facilities energy use, lectures and presentations from relevant experts in sustainability [Dr. Barry Hughes, University of Denver], and significant development of the Institutional Transformation (IX) modeling tools to support evaluation of proposed modifications to the SNL infrastructure to realize energy savings.

  15. Modelling and Optimization of Organization of Workplaces in a Foundry

    Directory of Open Access Journals (Sweden)

    Kukla S.

    2016-09-01

    Full Text Available The paper presents a practical example of improvement of foundry production systems in terms of post-finishing of nodular iron castings produced in the conditions of bulk production for automotive industry. The attention was paid to high labour-intensive efforts, which are difficult to be subjected to mechanization and automation. The times of actions related to grinding processing of castings in three grinding positions connected with a belt conveyor were estimated with the use of a time study method. A bottleneck as well as limiting factors were specified in a system. A number of improvements were proposed, aimed at improving work organization on the castings post-finishing line. An analysis of work ergonomics at the workplace was made in order to eliminate unnecessary and onerous for the employee actions. A model of production system using the Arena software, on which a simulation experiment was conducted, was drawn up in order to visualize the analysed phenomena. The effects of the project were shown on graphs comparing times, costs, work ergonomics and overall efficiency of production equipment indicator.

  16. Biopolimers – structure, properties and applicability in the foundry industry

    Directory of Open Access Journals (Sweden)

    B. Grabowska

    2008-04-01

    Full Text Available A review of literature data concerning physicochemical properties and possibilities of practical utilisation of the most important natural biopolymers (proteins, celluloses, starch, chitozan are presented in the paper. Biopolymers being renewable natural polymers characterised by several required physicochemical properties (adhesivity, activity, no toxicity, biodegradability constitute more and more interesting processing raw material for various industrial utilisations including environment friendly binding agents for moulding sands. Protein and starch compositions are used as binding agents for moulding and core sands in the foundry industry. Preliminary tests – performed within own research - of modification and utilisation of biopolymers as binding agents for moulding sands are promising from many aspects: technological (adequate properties of moulding sands, ecological (no toxicity, biodegradability and economic (low price. Starch from the polysaccharide group seems to be especially interesting since it is abundant, easily obtainable, biodegradable and the cheapest polymer. At its actual low price and the possibility of using agricultural wastes in the production, problem of utilising starch in many industry branches can become significant, especially in Poland.

  17. Signalling a foundry mould filling degree with infrared sensors

    Directory of Open Access Journals (Sweden)

    M. Bogdan

    2008-07-01

    Full Text Available A contactless method of measuring a foundry mould filling degree in course of its pouring with liquid metal is suggested. The concept is based on infrared radiation of molten metal appearing in venting and flow-off holes. As the detector, an infrared channel receiving diode is applied. Three solutions were tested. In the first solution, the diode is placed at the calculated distance from the radiation source, in a housing that suppresses the scattered signal. The housing contains the electronics, while power supply and control signals are delivered by conductors. A diode actuation threshold is established in order to obtain high resolution and repeatability of the results. On the output, a miniature relay transmits the signal to the control system. In the second solution, the measuring system is supplied with a battery and the signal in transmitted through a plastic optical fibre. In the third solution, the optical fibre serves as an energy carrier. The optical system focuses the infrared radiation and introduces the energy to the optical fibre. On the other end of the fibre, a phototransistor amplifies the signal, forms it and transmits to the control system. Some experiments were carried out. Their results permitted noting disadvantages and advantages of individual solutions. It was evidenced that the measurement results obtained using the infrared radiation are independent on a constructional design. The solutions utilising optical fibres proved to be more useful in industrial conditions. Targets and further directions of research works using transceivers for wireless data transmission are presented.

  18. Effect of hydrogen on aluminium and aluminium alloys: A review

    DEFF Research Database (Denmark)

    Ambat, Rajan; Dwarakadasa, E.S.

    1996-01-01

    Susceptibility of aluminium and its alloys towards hydrogen embrittlement has been well established. Still a lot of confusion exists on the question of transport of hydrogen and its possible role in stress corrosion cracking. This paper reviews some of the fundamental properties of hydrogen...... in aluminium and its alloys and its effect on mechanical properties. The importance of hydrogen embrittlement over anodic dissolution to explain the stress corrosion cracking mechanism of these alloys is also examined in considerable detail. The various experimental findings concerning the link between...... hydrogen embrittlement and stress corrosion cracking are also discussed....

  19. Design and analysis of aluminium brdiges

    NARCIS (Netherlands)

    Soetens, F.; Straalen, IJ.J. van

    2004-01-01

    Applications of aluminium have grown considerably in building and civil engineering the last decade, which is due to various aspects: light weight, durability and maintenance, use of extrusions. The paper starts with a short history of aluminium bridges and then focuses on aluminium bridges in the

  20. Buckwheat stomatal traits under aluminium toxicity

    Directory of Open Access Journals (Sweden)

    Oleksandr E. Smirnov

    2014-04-01

    Full Text Available Aluminium influence on some stomatal parameters of common buckwheat (Fagopyrum esculentum Moench. was studied. Significant changes in stomatal density, stomatal index and stomatal shape coefficient under aluminium treatment were revealed. Stomatal closure and no difference in total stomatal potential conductance index of treatment plants were suggested as aluminium resistance characteristics.

  1. Does Aluminium Trigger Breast Cancer?

    Directory of Open Access Journals (Sweden)

    Peter Jennrich

    2016-08-01

    Full Text Available Summary. Breast cancer is by far the most common cancer in women in the western world. In 90% of breast cancers, environmental factors are among the causes. The frequency with which the tumour occurs in the outer upper part of the breast has risen with above average rates in recent decades. Aluminium salts as ingredients in deodorants and antiperspirants are being absorbed by the body to a greater extent than hitherto assumed. Their toxicity for healthy and diseased breast tissue cells includes various well-documented pathomechanisms. In the sense of primary and secondary prevention, the cancer-triggering potential of aluminium and its use in anti-perspirant deodorants must be re-evaluated. For the same reason the access to a targeted diagnosis and treatment of aluminium loading must be facilitated.

  2. Energy efficiency opportunities in the production process of cast iron foundries: An experience in Italy

    International Nuclear Information System (INIS)

    Lazzarin, Renato M.; Noro, Marco

    2015-01-01

    Foundry sector is one of the most energy intensive in industry. Energy audits performed in 5 Italian cast iron foundries allowed to identify energy utilization in the various processes that from the melting of the iron arrive at the finishing of the casting. Main equipment was surveyed, evaluating the influence on the overall energy consumption, producing a detailed analysis of energy use per department and energy performance indexes. A separate study was carried out for foundries with induction furnaces and cold or hot blast cupolas. Possibilities of heat recovery was identified particularly in combustion air preheating, but also for building heating or to power direct cycles to produce electricity. Better insulation and new insulating materials can improve the efficiency and the quality of the processes. Suggestions are supplied in the various foundry departments for energy saving. Possible energy saving actions on the service plants will be dealt with in a separate paper. - Highlights: • The Authors performed energy audits in 5 Italian cast iron foundries. • Main equipment was surveyed, evaluating the influence on the overall energy consumption. • An analysis of energy use per department and energy performance indexes was performed. • Possibilities of heat recovery were identified in combustion air preheating and for building heating. • Better and new insulating materials were analyzed to improve the efficiency and process quality.

  3. Aluminium phosphide-induced leukopenia.

    Science.gov (United States)

    Ntelios, Dimitrios; Mandros, Charalampos; Potolidis, Evangelos; Fanourgiakis, Panagiotis

    2013-10-30

    Acute intoxication from the pesticide aluminium phosphide is a relatively rare, life-threatening condition in which cardiovascular decompensation is the most feared problem. We report the case of a patient exposed to aluminium phosphide-liberated phosphine gas. It resulted in the development of a gastroenteritis-like syndrome accompanied by severe reduction in white blood cell numbers as an early and prominent manifestation. By affecting important physiological processes such as mitochondrial function and reactive oxygen species homeostasis, phosphine could cause severe toxicity. After presenting the characteristics of certain leucocyte subpopulations we provide the current molecular understanding of the observed leukopenia which in part seems paradoxical.

  4. 77 FR 34012 - Foundry Coke Products From the People's Republic of China: Continuation of Antidumping Duty Order

    Science.gov (United States)

    2012-06-08

    ... International Trade Administration Foundry Coke Products From the People's Republic of China: Continuation of... antidumping duty order on foundry coke products from the People's Republic of China (``PRC'') would likely... Products from China Determination, 77 FR 32998 (June 4, 2012), and USITC Publication 4326 (May 29, 2012...

  5. Effect of Bio char on Plant Growth and Aluminium Form of Soil under Aluminium Stress

    Science.gov (United States)

    Qian, Lianwen; Li, Qingbiao; Sun, Jingwei; Feng, Ying

    2018-01-01

    Aluminium-enriched acid red soils in South China easily cause aluminium toxicity to plants, but biochip can improve soils and eliminate soil contaminations. In this project, biochip was used in potted plant control test to study the effect of biochip on plant growth in soil under acid aluminium stress and the migration and conversion of aluminium in plant-soil system. The fin dings show that the application of biochip increases the pH value of soil under aluminium stress significantly, changes the existing form of aluminium ion in soil, reduces the plants’ absorption of aluminium, and alleviates the aluminium toxicity to plants, but too much biochip may inhibit the growth of plants. In this case, further study should be carried out as regards the volume and way of biochip input in practical applications as well as the timeliness of aluminium toxicity removal.

  6. Constitutive modelling of aluminium foams

    NARCIS (Netherlands)

    Wang, W.M.; Lemmen, P.P.M.

    2001-01-01

    In this paper an aluminium foam model is proposed for a vehicle crash analysis. The model assumes that there is no coupling between stresses and strains in different principal directions. The stress in each principle direction is then interpolated from an experimental recorded uniaxial stress strain

  7. Recovery mechanisms in nanostructured aluminium

    DEFF Research Database (Denmark)

    Yu, Tianbo; Hansen, Niels; Huang, Xiaoxu

    2012-01-01

    Commercial purity aluminium (99.5%) has been cold rolled to a true strain of 5.5 (99.6% reduction in thickness). The material is very strong but low temperature recovery may be a limiting factor. This has been investigated by isothermal annealing treatments in the temperature range 5–100C. Hardness...

  8. Problems of scientific and development research concerning the reclamation of used foundry sands

    Directory of Open Access Journals (Sweden)

    R. Dańko

    2010-10-01

    Full Text Available In traditional technologies of casting moulds and core production on the basis of high-silica sands with binding agent addition, the reclamation consists mainly of a sand recovery and very seldom of a sand and bentonite recovery.Analysis of data from several countries indicates that from 600 to 1200 kg of fresh sand is used for 1 tonne of ferrous casting alloys. In Poland it is 1000 kg of sand for 1 tonne of castings [1]. Out of this amount approximately 20% of fresh sand is used for core production and the remaining amount for rebounding moulding sands. Analysis of data from 20 largest Polish foundries, performed in 2004 [2] indicates that approximately 50% of waste foundry sands is reclaimed while the rest is directed to dumping grounds. Taking into account all remaining foundries it can be estimated that approximately 250-350 000 tonnes of waste foundry sands are sent to dumping grounds annually.Important issue are costs of storage, which depend on the kind of wastes and on the ownership form of dump-sites (municipal dumpinggrounds, plant’s or own [belonging to the foundry] as well as on their relation to the costs of purchasing fresh sands. Average charges for storage of moulding sands wastes on storage yards in Europe are within the range: 12.5 to 61 Eu, which means from 85% to above 400% of purchasing costs of 1 tonne of fresh high-silica sand. The contractual price accepted for such sand in the BREF UE document [3] is 14.56 Eu. Problems of scientific and development research concerning the reclamation of used foundry sands can be systematised according to the research fields and the actual state of knowledge - based on the analysis of scientific papers.

  9. Toxicity of indium arsenide, gallium arsenide, and aluminium gallium arsenide.

    Science.gov (United States)

    Tanaka, Akiyo

    2004-08-01

    Gallium arsenide (GaAs), indium arsenide (InAs), and aluminium gallium arsenide (AlGaAs) are semiconductor applications. Although the increased use of these materials has raised concerns about occupational exposure to them, there is little information regarding the adverse health effects to workers arising from exposure to these particles. However, available data indicate these semiconductor materials can be toxic in animals. Although acute and chronic toxicity of the lung, reproductive organs, and kidney are associated with exposure to these semiconductor materials, in particular, chronic toxicity should pay much attention owing to low solubility of these materials. Between InAs, GaAs, and AlGaAs, InAs was the most toxic material to the lung followed by GaAs and AlGaAs when given intratracheally. This was probably due to difference in the toxicity of the counter-element of arsenic in semiconductor materials, such as indium, gallium, or aluminium, and not arsenic itself. It appeared that indium, gallium, or aluminium was toxic when released from the particles, though the physical character of the particles also contributes to toxic effect. Although there is no evidence of the carcinogenicity of InAs or AlGaAs, GaAs and InP, which are semiconductor materials, showed the clear evidence of carcinogenic potential. It is necessary to pay much greater attention to the human exposure of semiconductor materials.

  10. Bumblebee pupae contain high levels of aluminium.

    Science.gov (United States)

    Exley, Christopher; Rotheray, Ellen; Goulson, David

    2015-01-01

    The causes of declines in bees and other pollinators remains an on-going debate. While recent attention has focussed upon pesticides, other environmental pollutants have largely been ignored. Aluminium is the most significant environmental contaminant of recent times and we speculated that it could be a factor in pollinator decline. Herein we have measured the content of aluminium in bumblebee pupae taken from naturally foraging colonies in the UK. Individual pupae were acid-digested in a microwave oven and their aluminium content determined using transversely heated graphite furnace atomic absorption spectrometry. Pupae were heavily contaminated with aluminium giving values between 13.4 and 193.4 μg/g dry wt. and a mean (SD) value of 51.0 (33.0) μg/g dry wt. for the 72 pupae tested. Mean aluminium content was shown to be a significant negative predictor of average pupal weight in colonies. While no other statistically significant relationships were found relating aluminium to bee or colony health, the actual content of aluminium in pupae are extremely high and demonstrate significant exposure to aluminium. Bees rely heavily on cognitive function and aluminium is a known neurotoxin with links, for example, to Alzheimer's disease in humans. The significant contamination of bumblebee pupae by aluminium raises the intriguing spectre of cognitive dysfunction playing a role in their population decline.

  11. Friction Welding of Aluminium and Aluminium Alloys with Steel

    Directory of Open Access Journals (Sweden)

    Andrzej Ambroziak

    2014-01-01

    Full Text Available The paper presents our actual knowledge and experience in joining dissimilar materials with the use of friction welding method. The joints of aluminium and aluminium alloys with the different types of steel were studied. The structural effects occurring during the welding process were described. The mechanical properties using, for example, (i microhardness measurements, (ii tensile tests, (iii bending tests, and (iv shearing tests were determined. In order to obtain high-quality joints the influence of different configurations of the process such as (i changing the geometry of bonding surface, (ii using the interlayer, or (iii heat treatment was analyzed. Finally, the issues related to the selection of optimal parameters of friction welding process were also investigated.

  12. Partial molar volumes of aluminium chloride, aluminium sulphate and aluminium nitrate in water-rich binary aqueous mixtures of tetrahydrofuran

    OpenAIRE

    R. C. Thakur; Ravi Sharma; Ashish Kumar; Sanjay Kumar; M. L. Parmar

    2014-01-01

    Partial molar volumes of aluminium chloride, aluminium sulphate and aluminium nitrate have been determined in water rich binary aqueous mixtures of tetrahydrofuran (5, 10, 15, 20% by weight of tetrahydrofuran) with the help of density measurements. The density measurements were made by using Ward and Millero method and results have been analysed by Masson’s equation and interpreted in terms of ion-ion or ion –solvent interactions. The partial molar volumes vary with temperature as a power ser...

  13. Investigating the impact of poor utilisation of quality management system in a South African foundry

    CSIR Research Space (South Africa)

    Mpanza, Z

    2013-07-01

    Full Text Available In 2007 alone, twenty six foundries were closed down when the castings industries directory was released. A high scrap rate due to a lack of quality management is one of the root causes of low productivity and low profits, resulting in closures...

  14. Moisture diffusion coefficients determination of furan bonded sands and water based foundry coatings

    DEFF Research Database (Denmark)

    Di Muoio, Giovanni Luca; Tiedje, Niels Skat

    2016-01-01

    Moisture content in furan bonded sand and water based coatings can be one of the main causes for gas related defects in large cast iron parts. Moisture diffusion coefficients for these materials are needed to precisely predict the possible moisture levels in foundry moulds. In this study, we first...

  15. The study of heavy metals leaching from waste foundry sands using a one-step extraction

    Directory of Open Access Journals (Sweden)

    Bożym Marta

    2017-01-01

    Full Text Available There are a number of leaching test which are used to evaluate the effect of foundry waste disposal on the environment (TCLP, SPLP, ASTM at al.. Because the spent foundry sand are usually deposited at the ground level and they have a similar structure to the soil, survey mobility of metals using the same methods seems appropriate. One-step extraction allows for the evaluation of the mobility and bioavailability of metals in soil and waste. Waste foundry sands have been successfully used as a component in manufactured soils in U.S., but concern over metal contamination must be eliminated before considering this direction of use. The study evaluated the leaching of heavy metals (Cd, Pb, Cu, Zn, Cr, Ni from deposited waste foundry sands. The overall, as well as heavy metals were extracted by different type of extractants: H2O, CH3COOH, HCl, EDTA, MgCl2 and NaCOOH. These extractants are most commonly used to study the mobility and bioavailability of metals in soil and waste. In the present study applicable standards and methodology described in the literature in analysis were used. The results allowed to evaluate the bioavailability of metals leached from those wastes.

  16. Research and application of enterprise resource planning system for foundry enterprises

    Directory of Open Access Journals (Sweden)

    Zhou Jianxin

    2013-01-01

    Full Text Available PPDB issues - four aspects of current management issues of foundry enterprises are discussed in this paper, including Production Management, Process Control, Duration Monitoring and Business Intelligence Data Analysis. Also a whole Enterprise Resource Planning (ERP solution for foundry enterprises is proposed. The solution contains many models, four of which are used to solve the PPDB issues. These are called SPDB models, which separately are the Single-piece management model (based on casting lifecycle, Process management model (based on task-driven technology, Duration monitoring model (based on surplus period, and Business intelligence data analysis model (based on data mining. An ERP system for foundry enterprises, named HZERP, was researched and developed, and applied to a sand casting company of single piece and small batch production. Qualitatively and quantitatively comparing the application effect before and after implementing the HZERP system, the result demonstrated that the foundry ERP system based on the SPDB models can help metal casting enterprises achieve the single-piece management, better regulate the production processes, improve production and delivery management, shorten the production cycle, reduce costs, and speed up the capital turnover to a large extent.

  17. design and fabrication of a fou fabrication of a foundry sand mixer

    African Journals Online (AJOL)

    eobe

    Vol. 33, No. 4, October 2014 609. [7] Bala, K. C. “Design and Development of Sand Muller and Standard Sand Rammer.” M. Eng. Thesis,. Mechanical Engineering Department, Federal. University of Technology, Minna. 1998. [8] Bala, K. C. ” Design analysis and Testing of sand. Muller for foundry application”, AU Journal of.

  18. Granulated blast furnace slag – A boon for foundry industry | Murthy ...

    African Journals Online (AJOL)

    In the present investigation efforts have been put together to employ Granulated Blast furnace (GBF) slag as mould material for replacement of existing silica sand either full or partial in foundry industry. Nishiyama procedure was assumed for appraising the same. The process factors reflected on for this were the % of ...

  19. APEX (Air Pollution Exercise) Volume 8: Industrialist's Manual No. 3, Rusty's Iron Foundry.

    Science.gov (United States)

    Environmental Protection Agency, Research Triangle Park, NC. Office of Manpower Development.

    The Industrialist's Manual No. 3, Rusty's Iron Foundry is part of a set of 21 manuals (AA 001 009-001 029) used in APEX (Air Pollution Exercise), a computerized college and professional level "real world" game simulation of a community with urban and rural problems, industrial activities, and air pollution difficulties. The first two sections,…

  20. A Study of the Efficiency of Polish Foundries Using Data Envelopment Analysis

    Directory of Open Access Journals (Sweden)

    Stawowy A.

    2017-03-01

    Full Text Available The article presents a study on the effectiveness of the foundries using Data Envelopment Analysis (DEA method. The aim of the article is to analyze the usefulness of DEA method in the study of the relative efficiency of the foundries. DEA is a benchmarking technique based on linear programming to evaluate the effectiveness of the analyzed objects. The research was conducted in four Polish and two foreign plants. Evaluated foundries work in similar markets and have similar production technology. We created a DEA model with two inputs (fixed assets and employment and one output (operating profit. The model was produced and solved using Microsoft Excel together with its Solver add-in. Moreover, we wrote a short VBA script to perform automating calculations. The results of our study include a benchmark and foundries’ ranking, and directions to improve the efficiency of inefficient units. Our research has shown that DEA can be a very valuable method for evaluating the efficiency of foundries.

  1. PREPARATION AND PROPERTIES OF ALUMINIUM COMPOSITE

    OpenAIRE

    T. Albert*, C. Pravin Tamil Selvan

    2017-01-01

    A composite material is the combination of two or more materials, which are having different phases and the properties superior to the base material. Aluminium matrix composite (AMCs) are emerging as advance engineering materials due to their strength, ductility and toughness. The aluminium matrix can strengthened by reinforcing with hard ceramic particles like SiC, Al2o3 , B4C etc. In this paper, an effort is made to enhance the mechanical properties like strength and hardness of aluminium ...

  2. Surface treatments for aluminium alloys

    Science.gov (United States)

    Ardelean, M.; Lascău, S.; Ardelean, E.; Josan, A.

    2018-01-01

    Typically, in contact with the atmosphere, the aluminium surface is covered with an aluminium oxide layer, with a thickness of less than 1-2μm. Due to its low thickness, high porosity and low mechanical strength, this layer does not protect the metal from corrosion. Anodizing for protective and decorative purposes is the most common method of superficial oxidation processes and is carried out through anodic oxidation. The oxide films, resulted from anodizing, are porous, have a thickness of 20-50μm, and are heat-resistant, stable to water vapour and other corrosion agents. Hard anodizing complies with the same obtains principles as well as decorative and protective anodization. The difference is in that hard anodizing is achieved at low temperatures and high intensity of electric current. In the paper are presented the results of decorative and hard anodization for specimens made from several aluminium alloys in terms of the appearance of the specimens and of the thickness of the anodized.

  3. A biogeochemical cycle for aluminium?

    Science.gov (United States)

    Exley, Christopher

    2003-09-15

    The elaboration of biogeochemical cycles for elements which are known to be essential for life has enabled a broad appreciation of the homeostatic mechanisms which underlie element essentiality. In particular they can be used effectively to identify any part played by human activities in element cycling and to predict how such activities might impact upon the lithospheric and biospheric availability of an element in the future. The same criteria were the driving force behind the construction of a biogeochemical cycle for aluminium, a non-essential element which is a known ecotoxicant and a suspected health risk in humans. The purpose of this exercise was to examine the concept of a biogeochemical cycle for aluminium and not to review the biogeochemistry of this element. The cycle as presented is rudimentary and qualitative though, even in this nascent form, it is informative and predictive and, for these reasons alone, it is deserving of future quantification. A fully fledged biogeochemical cycle for aluminium should explain the biospheric abundance of this element and whether we should expect its (continued) active involvement in biochemical evolution.

  4. Toxicity of aluminium on five aquatic invertebrates; Aluminiums toksisitet paa 5 akvatiske invertebrater

    Energy Technology Data Exchange (ETDEWEB)

    Moe, J. [Oslo Univ. (Norway)

    1996-01-01

    The conference paper deals with the experiments done by investigating the effects from the toxicity of aluminium on aquatic invertebrates. The aim of the experiments was to compare the toxicity of unstable aluminium compounds with stable forms of aluminium. 8 refs., 2 figs., 2 tabs.

  5. Aluminium and nickel in human albumin solutions

    DEFF Research Database (Denmark)

    Gammelgaard, Bente; Sandberg, E

    1989-01-01

    Five different brands of commercially available human albumin solutions for infusion were analysed for their aluminium and nickel contents by atomic absorption spectrometry. The aluminium concentrations ranged from 12 micrograms/l to 1109 micrograms/l and the nickel concentrations ranged from 17...... micrograms/l to 77 micrograms/l. Examination of the aluminium and nickel contents of the constituents for the production of one brand showed too low levels to explain the final contamination of the product. By following the aluminium and nickel concentrations of the same brand during the production...

  6. Aluminium and nickel in human albumin solutions

    DEFF Research Database (Denmark)

    Gammelgaard, Bente; Sandberg, E

    1989-01-01

    Five different brands of commercially available human albumin solutions for infusion were analysed for their aluminium and nickel contents by atomic absorption spectrometry. The aluminium concentrations ranged from 12 micrograms/l to 1109 micrograms/l and the nickel concentrations ranged from 17...... of a batch of albumin solution, filtration was shown to contribute to contamination, although the largest increase in aluminium as well as nickel concentrations appeared during the bulk concentrating process. To avoid health risks to certain patients, regulations should be established requiring aluminium...

  7. Exposure and inhalation risk assessment in an aluminium cast-house.

    Science.gov (United States)

    Godderis, L; Vanderheyden, W; Van Geel, J; Moens, G; Masschelein, R; Veulemans, H

    2005-12-01

    To date the exposure, absorption and respiratory health effects of cast-house workers have not been described since most studies performed in the aluminium industry are focused on exposure and health effects of potroom personnel. In the present study, we assessed the external exposure and the absorbed dose of metals in personnel from the aluminium cast house. This was combined with an evaluation of respiratory complaints and the lung function of the personnel. 30 workers from an aluminium casting plant participated and 17 individuals of the packaging and distribution departments were selected as controls. The exposure was assessed by the quantification of total inhalable fume with metal fraction and by the determination of urinary aluminium, chromium, beryllium, manganese and lead concentration. Carbon monoxide (CO), carbon dioxide (CO2), aldehydes and polyaromatic hydrocarbons and man-made mineral fibres concentration were assessed as well. In order to evaluate their respiratory status each participant filled out a questionnaire and their lung function was tested by forced spirometry. Total inhalable fume exposure was maximum 4.37 mg m(-3). Exposure to the combustion gases, man-made mineral fibres and metal fume was well below the exposure limits. Beryllium could not be detected in the urine. The values of aluminium, manganese and lead in the urine were all under the respective reference value. One individual had a urinary chromium excretion above the ACGIH defined biological exposure index (BEI) of 30 microg g(-1) creatinine. There was no significant difference in any of the categories of the respiratory questionnaire and in the results of the spirometry between cast house personnel and referents (Chi-square, all p > 0.05). Exposure in cast houses seem to be acceptable under these conditions. However, peak exposure to fumes cannot be excluded and the potential risk of chromium and beryllium exposure due to the recycling of aluminium requires further attention.

  8. Automação industrial e sistemas informatizados de gestão da produção em fundições de mercado Industrial automation and computerized production management systems in make-to-order foundries

    Directory of Open Access Journals (Sweden)

    Flavio Cesar F. Fernandes

    2002-12-01

    Full Text Available Fundição é um processo de fabricação que vem crescendo em importância. O principal objetivo deste artigo é analisar, em termos de automação e sistemas informatizados de gestão da produção (SIGP, as fundições de mercado (fundições que produzem sob encomenda um grande número de pedidos vindos, em geral, de um grande número de clientes no interior do Estado de São Paulo pertencentes aos 5 principais pólos (Piracicaba, Indaiatuba, Limeira, São Carlos e Itu com 10 a 250 trabalhadores. Das 61 empresas do interior de São Paulo, 35 situam-se nesses 5 pólos (ou em suas imediações; entrevistamos pessoalmente os diretores industriais e visitamos o chão de fábrica de 30 fundições dentre essas 35. Analisamos quase 200 tabelas de freqüência e de contingência e extraímos várias conclusões, por exemplo: (i entre os três principais problemas e necessidades relativos à produção, dois deles estão diretamente relacionados com a automação industrial e com os SIGP; (ii são coincidentes os interesses em automação e SIGP.Foundry is a manufacturing process with a growing importance. The main objective of this paper is to analyze, in terms of automation and of computerized production management systems (CPMS, the make-to-order foundry in the interior of the state of São Paulo belonging to 5 main foundry industrial districts (Piracicaba, Indaiatuba, Limeira, São Carlos and Itu with 10 to 250 workers. From the 61 enterprises in the interior of São Paulo State, 35 are situated in these 5 industrial districts (or in their neighborhood; we interviewed personally the industrial executive officer and visited the shop-floor of 30 among this 35 foundries. We have analyzed almost 200 frequency and contingency tables and draw several conclusions, for example: (i among the three main problems and necessities related with production, two of them are directly related with automation and CPMS; (ii automation and CPMS generate coincident

  9. Reduction in Energy Consumption & Variability in Steel Foundry Operations

    Energy Technology Data Exchange (ETDEWEB)

    Frank Peters

    2005-05-04

    This project worked to improve the efficiency of the steel casting industry by reducing the variability that occurs because of process and product variation. The project focused on the post shakeout operations since roughly half of the production costs are in this area. These improvements will reduce the amount of variability, making it easier to manage the operation and improve the competitiveness. The reduction in variability will also reduce the need for many rework operations, which will result in a direct reduction of energy usage, particularly by the reduction of repeated heat treatment operations. Further energy savings will be realized from the reduction of scrap and reduced handling. Field studies were conducted at ten steel foundries that represented the U.S. steel casting industry, for a total of over 100 weeks of production observation. These studies quantified the amount of variability, and looked toward determining the source. A focus of the data collected was the grinding operations since this is a major effort in the cleaning room, and it represents the overall casting quality. The grinding was divided into two categories, expected and unexpected. Expected grinding is that in which the location of the effort is known prior to making the casting, such as smoothing parting lines, gates, and riser contacts. Unexpected grinding, which was approximately 80% of the effort, was done to improve the surfaces at weld repair locations, to rectify burnt on sand, and other surface anomalies at random locations. Unexpected grinding represents about 80% of the grinding effort. By quantifying this effort, the project raised awareness within the industry and the industry is continuing to make improvements. The field studies showed that the amount of variation of grinding operations (normalized because of the diverse set of parts studied) was very consistent across the industry. The field studies identified several specific sources that individually contributed to

  10. Aluminium in apple juice - no storing of fruit juice in aluminium tanks

    OpenAIRE

    German Federal Institute for Risk Assessment

    2017-01-01

    Elevated aluminium levels in fruit juice, particularly in apple juice, were measured by the official food control authorities. The cause was the incorrect storage of juice in aluminium containers that were not coated with varnish. As aluminium is dissolved by acid-containing and salt-containing food, the metal was able to migrate to the juice. In the case of short-term dietary intake, aluminium is scarcely harmful at all. In the case of elevated, long-term intake, aluminium can, howe...

  11. Design process optimization, virtual prototyping of manufacturing, and foundry-portable DFM (Invited Paper)

    Science.gov (United States)

    Hogan, James; Progler, Christopher; Chatila, Ahmad; Bruggeman, Bert; Heins, Mitchell; Pack, Robert; Boksha, Victor

    2005-05-01

    We consider modern design for manufacturing (DFM) as a manifestation of IC industry re-integration and intensive cost management dynamics. In that regard DFM is somewhat different from so-called design for yield (DFY) which essentially focuses on productivity (yield) management (that is not to say that DFM and DFY do not have significant overlaps and interactions). We clearly see the shaping of a new "full-chip DFM" infrastructure on the background of the "back to basics" design-manufacturing re-integration dynamics. In the presented work we are focusing on required DFM-efficiencies in a "foundry-fabless" link. Concepts of "virtual prototyping of manufacturing", "design process optimization", and "foundry-portable DFM" models are explored. Both senior management of the industry and leading design groups finally realize the need for a radical change of design styles. Some of the DFM super-goals are to isolate designers from process details and to make designs foundry portable. It requires qualification of designs at different foundries. In their turn, foundries specified and are implementing a set of DFM rules: "action-required", "recommended", and "guidelines" while asking designers to provide netlist and testing information. Also, we observe strong signs of innovation coming back to the mask industry. Powerful solutions are emerging and shaping up toward mask-centered IP as a business. While it seems that pure-play foundries have found their place for now in the "IDM+" model (supporting manufacturing capacity of IDMs) it is not obvious how sustainable the model is. Wafer as a production unit is not sufficient anymore; foundries are being asked by large customers to price products in terms of good die. It brings back the notion of the old ASIC business model where the foundry is responsible for dealing with both random and systematic yield issues for a given design. One scenario of future development would be that some of the leading foundries might eventually

  12. Aluminium Pneumoconiosis I. In Vitro Comparison of Stamped Aluminium Powders Containing Different Lubricating Agents and a Granular Aluminium Powder

    Science.gov (United States)

    Corrin, B.

    1963-01-01

    The discrepancy in previous reports of the action of aluminium on the lung may be explained by differences between stamped and granular aluminium powders. A stamped powder of the variety causing pulmonary fibrosis showed a brisk reaction with water, but a granular powder was unreactive. This difference is primarily due to the granular particles being covered by inert aluminium oxide, the formation of which is partially prevented in the stamping process by stearine and mineral oil. The reactivity of the flake-like stamped particles is also dependent on their large surface area per unit volume. The appearance of aluminium pneumoconiosis in Britain is explained by the introduction of mineral oil into the stamping industry for, in contrast to stearine, mineral oil permits the powder to react with water. The lung damage is believed to be caused by a soluble form of aluminium. PMID:14072616

  13. [Comparison of color reappearance between metal-ceram restoration and foundry-ceram restoration using crystaleye spectrophotometer].

    Science.gov (United States)

    Shi, Tao; Zhang, Ning; Kong, Fan-wen; Zhan, De-song

    2010-10-01

    To study the color reappearance effect of metal-ceram restoration and foundry-ceram restoration using Crystaleye spectrophotometer. 58 metal-ceram restorations and 58 foundry-ceram restorations according to the result of the Crystaleye spectrophotometer were made respectively. The deltaE between restorations and natural teeth as referenced were analyzed. And satisfaction of dentists and patients were evaluated. The deltaE between metal-ceram restorations and natural teeth was 7.13 +/- 0.74. The deltaE between foundry-ceram restorations and teeth was 1.47 +/- 0.84. There were statistical differences between the deltaE (P spectrophotometer can provide accurate reference for foundry-ceram restoration, but for metal-ceram restoration it is not accurate.

  14. Rapidly solidified aluminium for optical applications

    NARCIS (Netherlands)

    Gubbels, G.P.H.; Venrooy, B.W.H. van; Bosch, A.J.; Senden, R.

    2008-01-01

    This paper present the results of a diamond turning study of a rapidly solidified aluminium 6061 alloy grade, known as RSA6061. It is shown that this small grain material can be diamond turned to smaller roughness values than standard AA6061 aluminium grades. Also, the results are nearly as good as

  15. Electron Conditioning of Technical Aluminium Surfaces

    Energy Technology Data Exchange (ETDEWEB)

    Le Pimpec, F

    2004-09-02

    The effect of electron conditioning on commercially aluminium alloys 1100 and 6063 were investigated. Contrary to the assumption that electron conditioning, if performed long enough, can reduce and stabilize the SEY to low values (= 1.3, value of many pure elements [1]), the SEY of aluminium did not go lower than 1.8. In fact, it reincreases with continued electron exposure dose.

  16. Thermal formation of corundum from aluminium hydroxides ...

    Indian Academy of Sciences (India)

    Abstract. Aluminium hydroxides have been precipitated from various aluminium salts and the differences in their thermal behaviour have been investigated. Pseudoboehmite derived from the nitrate, sulfate and chloride all form γ-Al2O3 at ~ 400°C but the formation of α-Al2O3 at 1200°C occurs more readily in the material ...

  17. Thermal formation of corundum from aluminium hydroxides ...

    Indian Academy of Sciences (India)

    Aluminium hydroxides have been precipitated from various aluminium salts and the differences in their thermal behaviour have been investigated. Pseudoboehmite derived from the nitrate, sulfate and chloride all form -Al2O3 at ∼ 400°C but the formation of -Al2O3 at 1200°C occurs more readily in the material derived ...

  18. Characterisation and concentration profile of aluminium during ...

    African Journals Online (AJOL)

    An aluminium(Al) characterisation study was conducted at a surface water treatment plant (Buffalo Pound Water Treatment Plant (BPWTP) in Moose Jaw, Saskatchewan, Canada) to understand better the effect of alum coagulant on various Al fractions. The raw water source for BPWTP is Buffalo Pound Lake water. The Al ...

  19. Lactobacillus plantarum CCFM639 alleviates aluminium toxicity.

    Science.gov (United States)

    Yu, Leilei; Zhai, Qixiao; Liu, Xiaoming; Wang, Gang; Zhang, Qiuxiang; Zhao, Jianxin; Narbad, Arjan; Zhang, Hao; Tian, Fengwei; Chen, Wei

    2016-02-01

    Aluminium (Al) is the most abundant metal in the earth's crust. Al exposure can cause a variety of adverse physiological effects in humans and animals. Our aim was to demonstrate that specific probiotic bacteria can play a special physiologically functional role in protection against Al toxicity in mice. Thirty strains of lactic acid bacteria (LAB) were tested for their aluminium-binding ability, aluminium tolerance, their antioxidative capacity, and their ability to survive the exposure to artificial gastrointestinal (GI) juices. Lactobacillus plantarum CCFM639 was selected for animal experiments because of its excellent performance in vitro. Forty mice were divided into four groups: control, Al only, Al plus CCFM639, and Al plus deferiprone (DFP). CCFM639 was administered at 10(9) CFU once daily for 10 days, followed by a single oral dose of aluminium chloride hexahydrate at 5.14 mg aluminium (LD50) for each mouse. The results showed that CCFM639 treatment led to a significant reduction in the mortality rates with corresponding decrease in intestinal aluminium absorption and in accumulation of aluminium in the tissues and amelioration of hepatic histopathological damage. This probiotic treatment also resulted in alleviation of hepatic, renal, and cerebral oxidative stress. The treatment of L. plantarum CCFM639 has potential as a therapeutic dietary strategy against acute aluminium toxicity.

  20. Behaviour of millscale reinforced Aluminium Bronze composite ...

    African Journals Online (AJOL)

    Despite the desirable characteristics exhibited by most aluminium bronze, the deficient responses in certain critical applications have necessitated improvement in the mechanical properties. The microstructural and mechanical properties of cast aluminium bronze reinforced with iron millscale particles were investigated in ...

  1. Acoustic properties of aluminium foams

    Directory of Open Access Journals (Sweden)

    García, L. E.

    2008-09-01

    Full Text Available The article discusses normal incidence sound absorption by aluminium foam manufactured with powder metallurgy technology. Aluminium foams with different surface morphologies were obtained by varying the type of precursor and adding filler materials during the foaming process. The sound absorption coefficients found for these aluminium foams were compared to the coefficient for commercial foams marketed under the name ALPORAS. The effect of foam thickness on the absorption coefficient was studied for each sample prepared. The combination of good acoustic and mechanical properties makes aluminium foams particularly attractive products. The study included an analysis of the effect of 2-, 5- and 10-cm air gaps on the sound absorption coefficient. The results showed that such gaps, which are routinely used in construction to reduce the reverberation period in indoor premises, raised the low frequency absorption coefficient significantly. This increase was found to depend on aluminium foam density and thickness and the depth of the air gap. In this same line, we have investigated the absorption coefficient of the aluminium foams combined with a mineral fiber panel.Se presenta un estudio del coeficiente de absorción acústica a incidencia normal de espumas de aluminio fabricadas mediante la técnica pulvimetalúrgica. Se fabricaron espumas de aluminio de distinta morfología superficial variando el tipo de precursor y usando materiales de relleno durante el proceso de espumación. Se muestra un estudio comparativo del coeficiente de absorción acústica de las espumas de aluminio fabricadas y las espumas comerciales conocidas como ALPORAS. Para cada muestra fabricada se estudió la influencia del espesor sobre el valor del coeficiente de absorción.El atractivo de las espumas de aluminio radica en que en ellas se combinan interesantes propiedades acústicas y mecánicas. Se analizó el efecto de una cámara de aire de 2, 5 y 10 cm de anchura sobre el

  2. Applications of the systems theory to the designing of the sand preparation sub-system in foundry plants

    Directory of Open Access Journals (Sweden)

    R. Wrona

    2009-07-01

    Full Text Available This study provides the basic principles for designing the functional structure of manufacturing systems and their components. The analysis of functional values is applied to create the technological and manufacturing model underlying the design of the foundry equipment with machine units and materials handling systems. Quoted examples illustrate the approved procedure to be applied to control the sand preparation process in a foundry.

  3. Aluminium in foodstuff and the influence of aluminium foil used for food preparation or short time storage.

    Science.gov (United States)

    Ertl, Kathrin; Goessler, Walter

    2018-02-28

    Aluminium is an omnipresent part of everyday life. It is widely used in industry and furthermore in products like cosmetics, sun creams or it can be applied for instance as aluminium foil by consumers during food preparation in households. However, over the last decades the toxicity of aluminium for humans has been heavily discussed and is still not completely clarified. Therefore, food aluminium concentrations were investigated in different untreated foodstuff as well as a possible aluminium transfer from aluminium foil to food. The results show that untreated food is not significantly contaminated. Furthermore, short time contact to aluminium foil increases the food aluminium concentration only marginal. Nevertheless, as soon as the food is in contact to aluminium foil and at the same time in contact with metals (alloys) with a higher standard electrode potential than aluminium (-1.66 V) high aluminium contaminations were observed.

  4. Investigation into the Heat of Hydration and Alkali Silica Reactivity of Sustainable Ultrahigh Strength Concrete with Foundry Sand

    Directory of Open Access Journals (Sweden)

    Federico Aguayo

    2017-01-01

    Full Text Available This study presents the hydration reactivity and alkali silica reaction (ASR of ultrahigh strength concrete (UHSC that has been made more sustainable by using spent foundry sand. Spent foundry sand not only is sustainable but has supplementary cementitious material (SCM characteristics. Two series of UHSC mixtures were prepared using a nonreactive and reactive sand (in terms of ASR to investigate both the impact of a more reactive aggregate and the use of spent foundry sand. Conduction calorimetry was used to monitor the heat of hydration maintained under isothermal conditions, while ASR was investigated using the accelerated mortar bar test (AMBT. Additionally, the compressive strengths were measured for both series of mixtures at 7, 14, and 28 days to confirm high strength requirements. The compressive strengths ranged from 85 MPa (12,345 psi to 181.78 MPa (26,365 psi. This result demonstrates that a UHSC mixture was produced. The calorimetry results revealed a slight acceleration in the heat of hydration flow curve compared to the control from both aggregates indicating increased hydration reactivity from the addition of foundry waste. The combination of foundry sand and reactive sand was found to increase ASR reactivity with increasing additions of foundry sand up to 30% replacement.

  5. Recent developments in advanced aircraft aluminium alloys

    International Nuclear Information System (INIS)

    Dursun, Tolga; Soutis, Costas

    2014-01-01

    Highlights: • To compete with composites, performance of aluminium alloys should be increased. • Al–Li alloys have higher strength, fracture and fatigue/corrosion resistance. • Improvements of aerospace Al alloys are due to optimised solute content and ratios. • In selecting new materials, there should be no reduction in the level of safety. • The use of hybrid materials could provide additional opportunities for Al alloys. - Abstract: Aluminium alloys have been the primary material for the structural parts of aircraft for more than 80 years because of their well known performance, well established design methods, manufacturing and reliable inspection techniques. Nearly for a decade composites have started to be used more widely in large commercial jet airliners for the fuselage, wing as well as other structural components in place of aluminium alloys due their high specific properties, reduced weight, fatigue performance and corrosion resistance. Although the increased use of composite materials reduced the role of aluminium up to some extent, high strength aluminium alloys remain important in airframe construction. Aluminium is a relatively low cost, light weight metal that can be heat treated and loaded to relatively high level of stresses, and it is one of the most easily produced of the high performance materials, which results in lower manufacturing and maintenance costs. There have been important recent advances in aluminium aircraft alloys that can effectively compete with modern composite materials. This study covers latest developments in enhanced mechanical properties of aluminium alloys, and high performance joining techniques. The mechanical properties on newly developed 2000, 7000 series aluminium alloys and new generation Al–Li alloys are compared with the traditional aluminium alloys. The advantages and disadvantages of the joining methods, laser beam welding and friction stir welding, are also discussed

  6. AN ANALYSIS OF THE DIFFERENTIATION STRATEGIES OF RURAL FOUNDRIES IN THE BEGINNING OF THE 20TH CENTURY IN THE PROVINCE OF QUEBEC

    Directory of Open Access Journals (Sweden)

    Lisa Baillargeon

    2009-01-01

    Full Text Available The business model and strategic position of Quebec's rural foundries at the beginning of the 20th century is virtually unknown. Inferences have been made based on pictorial and oral data sources. This data reveals that successful rural foundries were, in essence, confined to producing and selling agricultural tools to local farmers on an as-needed basis, because large urban foundries were already mass-producing domestic and industrial objects. In contrast, use of detailed accounting records and advertising publications of three rural foundries over the 1900 to 1914 period provides a clearer picture of the production and of the clientele of those rural foundries. Analysis of these sources suggests that the strategic business model of rural foundries was much more elaborate than the existing literature posits. Rural owner-managers of the early 20th century were sophisticated strategists, marketers, and operators.

  7. Production of Nd-Fe Foundry Alloy by Electrolysis in Molten Salts

    Directory of Open Access Journals (Sweden)

    Makaseev Yuriy

    2017-01-01

    Full Text Available Nd-Fe-B-based permanent magnets have the highest magnetic characteristics. To improve their quality, one generally applies the technique of solid-phase alloying by materials with high content of neodymium, dysprosium, terbium, i.e. rare-earth metal (REM-Fe(Co foundry alloys. The paper presents the results of the study of the manufacturing process of Nd-Fe foundry alloys, with composition being close to eutectic, by electrolysis of neodymium oxides and fluorides from chloride and fluoride melts. It is shown that in the oxide electrolysis a sufficiently high current efficiency (over 98 % is obtained. This is a promising method of obtaining of rare earth-containing materials.

  8. Magnetic and GPR surveys of a former munitions foundry site at the Denver Federal Center

    Science.gov (United States)

    Campbell, David L.; Beanland, Shay; Lucius, Jeffrey E.; Powers, Michael H.

    2000-01-01

    We made magnetometer and ground penetrating radar (GPR) surveys over part of the foundation of a World War II-era foundry located on the Denver Federal Center. The site contains a number of highly magnetic source bodies, concrete foundation walls, and underground openings, buried under a clay cap. The cap is several feet thick and has a conductivity of about 35 mS/m, making the features underneath it a poor target for conventional GPR. Indeed, the raw data look unlike typical GPR data, but rather show reverberation (?) bands under sidewalks and other shallow buried sources. Using a newly-written computer package, we made plan maps of the GPR response at different time slices. The sliced GPR data did not outline buried foundry foundations, as we had hoped it might. The resulting plan maps of the sliced data show sidewalks and other blobby features, some of which correspond to magnetometer highs.

  9. EVALUATION OF THE BENTONITE CONTENT IN SPENT FOUNDRY SANDS AS A FUNCTION OF HYDRAULIC CONDUCTIVITY COEFFICIENT

    Directory of Open Access Journals (Sweden)

    Schirlene Chegatti

    2013-06-01

    Full Text Available This study evaluates the relationship of the bentonite content and hydraulic conductivity coefficient (k of waste foundry sands in tests of hydraulic conductivity in a flexible wall permeameter. The test samples had concentrations of activated sodium bentonite and natural sodium bentonite between 4% and 15%. It was also analyzed chemically the liquid leachate (aluminum, barium, chromium, cadmium, lead, phenols, iron, fluoride, and manganese, following de standard tests of Standard Methods 3111 B e D for the determination of this components in liquid samples. The experiments were supplemented with cation exchange capacity analysis. The results indicate that the values of are is related to the content of bentonite in waste foundry sand and the percolation from this waste disposal.

  10. Reuse of waste foundry sand through interaction with sodium silicate binder

    International Nuclear Information System (INIS)

    Souza, J.C.; Chinelatto, A.S.A.; Chinelatto, A.L.; Oliveira, I.L.

    2012-01-01

    Green sand molds are used in metal casting process. However, after heating, activated bentonite present in green sand lose the binding properties, and part of the foundry sand has to be discarded from the process. The ABNT NBR 15.984/2011 establishes the management of waste foundry sand (WFS) avoiding disposal in landfills. The objective of this work was to investigate the possibility of reusing the WFS from the study of their interaction with sodium silicate binder. Studies with silica sand and new green sand was performed to compare the results obtained with the WFS. The characterizations of the samples were performed by measures the compressive strength, X-ray diffraction, optical microscopy and scanning electron microscopy. The results showed that there is interaction of the sodium silicate with the WFS as well as with the silica sand and green sand. (author)

  11. Influence of carbonization conditions on micro-pore structure of foundry formed coke produced with char

    Energy Technology Data Exchange (ETDEWEB)

    Jun Qiao; Jianjun Wu; Jingru Zu; Zhiyuan Gao; Guoli Zhou

    2009-07-01

    There are few studies on coke's micro-pore structure in recent years, however, micro-pore structure of foundry coke determines its macroscopically quality index and reactivity in cupola furnace. Effect of such factors on micro-pore structure were investigated under different carbonization conditions with certain ratio of raw materials and material forming process in this article as charging temperature (A); braised furnace time (B); heating rate of the first stage (C)and the second stage (D) and holding time of ultimate temperature (E). Research showed that charging temperature was the most influential factor on the coke porosity, pore volume, pore size and specific surface area. It is suggested that formation of plastic mass and releasing rate of volatile during carbonization period are two main factors on microstructure of foundry coke while charging temperature contributes most to the above factors. 6 refs., 4 figs., 9 tabs.

  12. Shot peening of aluminium alloys

    International Nuclear Information System (INIS)

    Le Guernic, Y.

    1998-01-01

    Shot peening is a process of cold-hammering where a metallic surface is pelted with spherical grains. Each grain bumping into the surface acts as a hammer head and creates a small crater. The overlapping of these craters produces a residual compression layer just underneath the surface. It is well known that cracks cannot spread in a compression zone. In most cases of fatigue rupture and stress corrosion cracks propagate from the surface towards the inside so shot peening allows a longer lifetime of castings. Moreover most materials present a better resistance due to the cold-hammering effect of shot peening. Metallic surfaces can be treated in workshops or directly on site. Typical pieces that undergo shot peening on site are storing tanks, gas and steam turbines, tubes of steam generators and piping in oil or nuclear or chemical industries. This article describes shot peening from a theoretical and general point of view and presents the application to aluminium-lithium alloys. In the case of aluminium alloys shot peening can be used to shape the piece (peen-forming). (A.C.)

  13. Method for aluminium dross utilization

    International Nuclear Information System (INIS)

    Lucheva, B.; Petkov, R.; Tzonev, Tz.

    2003-01-01

    A new hydrometallurgical method has been developed for metal aluminum utilization from secondary aluminum dross. Secondary aluminum dross is a powder product with an average of 35% aluminium content (below 1mm). It is waste from primary aluminum dross pyrometallurgical flux less treatment in rotary DC electric arc furnace. This method is based on aluminum leaching in copper chloride water solution. As a result an aluminum oxychloride solution and solids, consisting of copper and oxides are obtained. In order to copper chloride solution regenerate hydrochloric acid is added to the solids. The process is simple, quick, economic and safe. The aluminum oxychloride solution contains 56 g/l Al 2 O 3 . The molar ratios are Al:Cl=0,5; OH:Al=1. The solution has 32 % basicity and 1,1 g/cm 3 density. For increasing the molar ratio of aluminium to chlorine aluminum hydroxide is added to this solution at 80 o C. Aluminum hydroxide is the final product from the secondary aluminum dross alkaline leaching. As a result aluminum oxychloride solution of the following composition is prepared: Al 2 O 3 - 180 g/l; Al:Cl=1,88; OH:Al=4,64; basicity 82%; density 1,22 g/cm 3 , pH=4 -4,5. Aluminum oxychloride solution produced by means of this method can be used in potable and wastewater treatment, paper making, in refractory mixture as a binder etc. (Original)

  14. Analysis tools for the design of aluminium extrusion dies

    NARCIS (Netherlands)

    Koopman, A.J.

    2009-01-01

    The aluminium extrusion process is a forming process where a billet of hot aluminium is pressed through a die to produce long straight aluminium profiles. A large variety of products with different and complex cross-sections can be made. The insight in the mechanics of the aluminium extrusion

  15. SYNBIOCHEM Synthetic Biology Research Centre, Manchester – A UK foundry for fine and speciality chemicals production

    Directory of Open Access Journals (Sweden)

    Le Feuvre RA

    2016-12-01

    Full Text Available The UK Synthetic Biology Research Centre, SYNBIOCHEM, hosted by the Manchester Institute of Biotechnology at the University of Manchester is delivering innovative technology platforms to facilitate the predictable engineering of microbial bio-factories for fine and speciality chemicals production. We provide an overview of our foundry activities that are being applied to grand challenge projects to deliver innovation in bio-based chemicals production for industrial biotechnology.

  16. Monitoring of power demand of foundry machinery, using the example of paddle mixers

    Directory of Open Access Journals (Sweden)

    R. Wrona

    2008-04-01

    Full Text Available The study outlines the basic features of a newly-designed computer-supported system for monitoring and recording the instantaneous power consumption, used to control the operating parameters of foundry machinery. Explored are potential applications of the module for fast recording of instantaneous currents and voltages in a triple phase power supply system in a paddle mixer. Further research areas are indicated, to extend the system and the range of its potential applications.

  17. Study of abrasive resistance of foundries models obtained with use of additive technology

    Science.gov (United States)

    Ol'khovik, Evgeniy

    2017-10-01

    A problem of determination of resistance of the foundry models and patterns from ABS (PLA) plastic, obtained by the method of 3D printing with using FDM additive technology, to abrasive wear and resistance in the environment of foundry sand mould is considered in the present study. The description of a technique and equipment for tests of castings models and patterns for wear is provided in the article. The manufacturing techniques of models with the use of the 3D printer (additive technology) are described. The scheme with vibration load was applied to samples tests. For the most qualitative research of influence of sandy mix on plastic, models in real conditions of abrasive wear have been organized. The results also examined the application of acrylic paintwork to the plastic model and a two-component coating. The practical offers and recommendation on production of master models with the use of FDM technology allowing one to reach indicators of durability, exceeding 2000 cycles of moulding in foundry sand mix, are described.

  18. Evaluation and Verification of Time and Costs of Production Activities in Foundry Industry

    Directory of Open Access Journals (Sweden)

    S. Kukla

    2007-07-01

    Full Text Available This work presents the possibility of using technology of modelling and simulation of productive systems in the management of cast iron production by means of automated foundry lines to maximize assembly line structure. The computer model of foundry has been planed and conducted in order to compile the schedule of cast production. The variants of solution have been estimated talking into account time limitations imposed by clients and the criterion for prime costs appointed on the basis of the ZAR by means of aided detailed calculation according to planes of their formation. In the research, problem connected with exploitation of automatic foundry lines have been taken into consideration. Moreover, the analysis of line work stoppage has been conducted and construction of schedule of the planned service of line device has been undertaken on the basis of the knowledge of timetables of correct work of these devices. Furthermore, the operational database has been prepared so as to assemble and process data about the damaged and other line work stoppage. It should be noted that the database will give the possibility of working out the schedule of planned service. The problems has been presented by using the pocket for modelling and the simulation of productive systems – ARENA

  19. ELABORATION OF MANAGEMENT PLAN OF SOLID WASTE FROM SMALL CAST IRON FOUNDRIES

    Directory of Open Access Journals (Sweden)

    Carlos Alberto Mendes Moraes

    2013-12-01

    Full Text Available The foundry industry contributes to society meeting the demand of metal scrap recycling, but, at the same time, it brings a high risk of environmental impact for its many potentially pollutant wastes. Among these, there are slag and used foundry sand (cold cure molding. Through a survey about the production process of a small cast iron company, the collected data was compiled to determine the organizational setting in terms of generation and segregation of waste. From a complete environmental diagnosis carried out in eight small cast iron foundries, one of them was chosen to be a basis for the elaboration of an industrial solid waste management plan, which is becoming necessary to know and manage the generation of wastes qualitatively and quantitatively. A data assessment about the production process was carried out and compiled to determine the actual organizational scenario. As a result of that, it is possible to create a favorable environment to develop tools for environmental impacts prevention, which will permit the migration for more complex actions on the direction of more efficient process, cleaner production, and internal and external recycling of exceeding materials.

  20. Alveolar proteinosis associated with aluminium dust inhalation.

    Science.gov (United States)

    Chew, R; Nigam, S; Sivakumaran, P

    2016-08-01

    Secondary alveolar proteinosis is a rare lung disease which may be triggered by a variety of inhaled particles. The diagnosis is made by detection of anti-granulocyte-macrophage colony-stimulating factor antibodies in bronchoalveolar lavage fluid, which appears milky white and contains lamellar bodies. Aluminium has been suggested as a possible cause, but there is little evidence in the literature to support this assertion. We report the case of a 46-year-old former boilermaker and boat builder who developed secondary alveolar proteinosis following sustained heavy aluminium exposure. The presence of aluminium was confirmed both by histological examination and metallurgical analysis of a mediastinal lymph node. Despite cessation of exposure to aluminium and treatment with whole-lung lavage which normally results in improvements in both symptoms and lung function, the outcome was poor and novel therapies are now being used for this patient. It may be that the natural history in aluminium-related alveolar proteinosis is different, with the metal playing a mediating role in the disease process. Our case further supports the link between aluminium and secondary alveolar proteinosis and highlights the need for measures to prevent excessive aluminium inhalation in relevant industries. © The Author 2016. Published by Oxford University Press on behalf of the Society of Occupational Medicine. All rights reserved. For Permissions, please email: journals.permissions@oup.com.

  1. Epoxy coatings electrodeposited on aluminium and modified aluminium surfaces

    Directory of Open Access Journals (Sweden)

    Lazarević Zorica Ž.

    2002-01-01

    Full Text Available The corrosion behaviour and thermal stability of epoxy coatings electrodeposited on modified aluminum surfaces (anodized, phosphatized and chromatized-phosphatized aluminium were monitored during exposure to 3% NaCl solution, using electrochemical impedance spectroscopy (EIS and thermogravimetric analysis (TGA. Better protective properties of the epoxy coatings on anodized and chromatized-phosphatized aluminum with respect to the same epoxy coatings on aluminum and phosphatized aluminum were obtained: higher values of Rp and Rct and smaller values of Cc and Cd, from EIS, and a smaller amount of absorbed water inside the coating, from TGA. On the other hand, a somewhat lower thermal stability of these coatings was obtained (smaller values of the ipdt temperature. This behavior can be explained by the less porous structure of epoxy coatings on anodized and chromatized-phosphatized aluminum, caused by a lower rate of H2 evolution and better wet ability.

  2. Aluminium in Biological Environments: A Computational Approach

    Science.gov (United States)

    Mujika, Jon I; Rezabal, Elixabete; Mercero, Jose M; Ruipérez, Fernando; Costa, Dominique; Ugalde, Jesus M; Lopez, Xabier

    2014-01-01

    The increased availability of aluminium in biological environments, due to human intervention in the last century, raises concerns on the effects that this so far “excluded from biology” metal might have on living organisms. Consequently, the bioinorganic chemistry of aluminium has emerged as a very active field of research. This review will focus on our contributions to this field, based on computational studies that can yield an understanding of the aluminum biochemistry at a molecular level. Aluminium can interact and be stabilized in biological environments by complexing with both low molecular mass chelants and high molecular mass peptides. The speciation of the metal is, nonetheless, dictated by the hydrolytic species dominant in each case and which vary according to the pH condition of the medium. In blood, citrate and serum transferrin are identified as the main low molecular mass and high molecular mass molecules interacting with aluminium. The complexation of aluminium to citrate and the subsequent changes exerted on the deprotonation pathways of its tritable groups will be discussed along with the mechanisms for the intake and release of aluminium in serum transferrin at two pH conditions, physiological neutral and endosomatic acidic. Aluminium can substitute other metals, in particular magnesium, in protein buried sites and trigger conformational disorder and alteration of the protonation states of the protein's sidechains. A detailed account of the interaction of aluminium with proteic sidechains will be given. Finally, it will be described how alumnium can exert oxidative stress by stabilizing superoxide radicals either as mononuclear aluminium or clustered in boehmite. The possibility of promotion of Fenton reaction, and production of hydroxyl radicals will also be discussed. PMID:24757505

  3. Investigation of the aluminium-aluminium oxide reversible transformation as observed by hot stage electron microscopy.

    Science.gov (United States)

    Grove, C. A.; Judd, G.; Ansell, G. S.

    1972-01-01

    Thin foils of high purity aluminium and an Al-Al2O3 SAP type of alloy were oxidised in a specially designed hot stage specimen chamber in an electron microscope. Below 450 C, amorphous aluminium oxide formed on the foil surface and was first detectable at foil edges, holes, and pits. Islands of aluminium then nucleated in this amorphous oxide. The aluminium islands displayed either a lateral growth with eventual coalescence with other islands, or a reoxidation process which caused the islands to disappear. The aluminium island formation was determined to be related to the presence of the electron beam. A mechanism based upon electron charging due to the electron beam was proposed to explain the nucleation, growth, coalescence, disappearance, and geometry of the aluminium islands.

  4. Radiological impact of very slightly radioactive copper and aluminium recovered from dismantled nuclear facilities

    International Nuclear Information System (INIS)

    Garbay, H.; Chapuis, A.M.; Cahuzac, O.; Guetat, P.; Haristoy, D.; Renaud, P.

    1991-01-01

    This work is in keeping with a large evaluation of doses likely to be received by public and non nuclear workers when dismantling nuclear installations. A bibliographic study and inquiries are realized, in the nuclear field to evaluate quantities of very slightly radioactive materials, in the conventional copper and aluminium recovery fields: waste recovery, metal refinery and processing, occupational or domestic uses of the metals or their alloys. In fact copper and aluminium waste arising from the dismantling of nuclear installations are mainly electrical cables constituents including insulation material which is mainly polyvinyle chloride (PVC). Estimated quantities are relatively low compared to steel quantities arising from dismantling. The study is based on the hypothesis of two PWRs dismantled per year, estimated quantities are 200 tonnes of copper, 40 tonnes of aluminium and 500 tonnes of PVC. A special case is also studied, which is the dismantling of low and medium uranium enrichment plant in Pierrelatte (France); the plant pipework is mainly made of an aluminium and magnesium alloy: AG3. From these informations, one can define exposure scenarios which may occur with a non negligible probability. The doses likely to be received under the foreseen conditions are calculated. Reference doses are established from recommendations of international organisations as ICRP, IAEA, NEA. Comparing the calculated doses and the reference doses, the activity level of the initial waste can be deduced as to follow the recommendations. The mean specific activity of main beta-gamma emitters in copper, aluminium and PVC are of the same order of magnitude, 10Bq.g -1 . In the case of alpha emitters specific activity levels depend on the material and on the radionuclide, from 2 Bq.g -1 to 10 Bq.g -1 in copper, from 10 Bq.g -1 to 50 Bq.g -1 in aluminium

  5. Niobium-base grain refiner for aluminium

    International Nuclear Information System (INIS)

    Silva Pontes, P. da; Robert, M.H.; Cupini, N.L.

    1980-01-01

    A new chemical grain refiner for aluminium has been developed, using inoculation of a niobium-base compound. When a bath of molten aluminium is inoculated whith this refiner, an intermetallic aluminium-niobium compound is formed which acts as a powerful nucleant, producing extremely fine structure comparable to those obtained by means of the traditional grain refiner based on titanium and boron. It was found that the refinement of the structure depends upon the weight percentage of the new refiner inoculated as well as the time of holding the bath after inoculation and before pouring, but mainly on the inoculating temperature. (Author) [pt

  6. Aluminium Toxicity Targets in Plants

    Directory of Open Access Journals (Sweden)

    Sónia Silva

    2012-01-01

    Full Text Available Aluminium (Al is the third most abundant metallic element in soil but becomes available to plants only when the soil pH drops below 5.5. At those conditions, plants present several signals of Al toxicity. As reported by literature, major consequences of Al exposure are the decrease of plant production and the inhibition of root growth. The root growth inhibition may be directly/indirectly responsible for the loss of plant production. In this paper the most remarkable symptoms of Al toxicity in plants and the latest findings in this area are addressed. Root growth inhibition, ROS production, alterations on root cell wall and plasma membrane, nutrient unbalances, callose accumulation, and disturbance of cytoplasmic Ca2+ homeostasis, among other signals of Al toxicity are discussed, and, when possible, the behavior of Al-tolerant versus Al-sensitive genotypes under Al is compared.

  7. Worker Entrepreneurship.

    Science.gov (United States)

    Doucouliagos, Chris

    1992-01-01

    Evaluates the experience of worker entrepreneurship, highlighting successes and failures in Europe, and analyzes the relative importance of factors to worker entrepreneurship such as access to finance, education and training, organizational culture, and worker risk taking. (JOW)

  8. Irradiation effects in magnesium and aluminium alloys

    International Nuclear Information System (INIS)

    Sturcken, E.F.

    1979-01-01

    Effects of neutron irradiation on microstructure, mechanical properties and swelling of several magnesium and aluminium alloys were studied. The neutron fluences of 2-3 X 10 22 n/cm 2 , >0.2 MeV produced displacement doses of 20 to 45 displacements per atom (dpa). Ductility of the magnesium alloys was severely reduced by irradiation induced recrystallization and precipitation of various forms. Precipitation of transmuted silicon occurred in the aluminium alloys. However, the effect on ductility was much less than for the magnesium alloys. The magnesium and aluminium alloys had excellent resistance to swelling: The best magnesium alloy was Mg/3.0 wt% Al/0.19 wt% Ca; its density decreased by only 0.13%. The best aluminium alloy was 6063, with a density decrease of 0.22%. (Auth.)

  9. Deformation features of aluminium in tensile tests

    International Nuclear Information System (INIS)

    Quadros, N.F. de.

    1984-01-01

    It is presented a method to analyse stress-strain curves. Plastic and elastic strains were studied. The strains were done by tensile tests in four types of materials: highly pure aluminium, pure aluminium, commercially pure aluminium and aluminium - uranium. The chemical compositions were obtained by spectroscopy analysis and neutron activation analysis. Tensile tests were carried out at three strain rates, at room temperature, 100,200, 300 and 400 0 C, with knives extensometer and strain-gages to studied the elastic strain region. A multiple spring model based on two springs model to analyse elastic strain caused by tests without extensometers, taking in account moduli of elasticity and, an interactive analysis system with graphic capability were developed. It was suggested a qualitative model to explain the quantized multielasticity of Bell. (M.C.K.) [pt

  10. Aluminium Process Fault Detection and Diagnosis

    Directory of Open Access Journals (Sweden)

    Nazatul Aini Abd Majid

    2015-01-01

    Full Text Available The challenges in developing a fault detection and diagnosis system for industrial applications are not inconsiderable, particularly complex materials processing operations such as aluminium smelting. However, the organizing into groups of the various fault detection and diagnostic systems of the aluminium smelting process can assist in the identification of the key elements of an effective monitoring system. This paper reviews aluminium process fault detection and diagnosis systems and proposes a taxonomy that includes four key elements: knowledge, techniques, usage frequency, and results presentation. Each element is explained together with examples of existing systems. A fault detection and diagnosis system developed based on the proposed taxonomy is demonstrated using aluminium smelting data. A potential new strategy for improving fault diagnosis is discussed based on the ability of the new technology, augmented reality, to augment operators’ view of an industrial plant, so that it permits a situation-oriented action in real working environments.

  11. Computer simulation of the aluminium extrusion process

    Directory of Open Access Journals (Sweden)

    A. Śliwa

    2017-01-01

    Full Text Available The purpose of the work is computer simulation of the aluminium extrusion process using the Finite elements method (FEM. The impact of the speed of a punch falling on the material in the aluminium extrusion process was investigated. It was found that high stresses are created, leading to material destruction, if the punch is falling too fast. The design cycle is significantly reduced in multiple industrial applications if the FEM is applied, which enhances productivity and profits.

  12. Characterization of aluminium alloys rapidly solidified

    International Nuclear Information System (INIS)

    Monteiro, W.A.

    1988-01-01

    This paper discussed the investigation of the microstructural and mechanical properties of the aluminium alloys (3003; 7050; Al-9% Mg) rapidly solidified by melt spinning process (cooling rate 10 4 - 10 6 K/s). The rapidly solidification process of the studied aluminium alloys brought a microcrystallinity, a minimum presence of coarse precipitation and, also, better mechanical properties of them comparing to the same alloys using ingot process. (author) [pt

  13. Aluminium phosphide induced acute kidney injury

    Directory of Open Access Journals (Sweden)

    Quaiser Saif

    2015-01-01

    Full Text Available Aluminium phosphide is one of the most common agricultural poisons being consumed in north India. Consumption of a fresh tablet is lethal as no antidote is available. Acute intoxication primarily presents with cardiovascular collapse due to myocardial toxicity. We report here a case of acute severe poisoning along with cardiovascular collapse and oliguria. The patient developed acute kidney injury during the illness (a rare entity in aluminium phosphide poisoning, which completely resolved following prompt conservative treatment.

  14. Strain Measurement in Aluminium Alloy during the Solidification Process Using Embedded Fibre Bragg Gratings

    Directory of Open Access Journals (Sweden)

    Klaus Weraneck

    2016-11-01

    Full Text Available In recent years, the observation of the behaviour of components during the production process and over their life cycle is of increasing importance. Structural health monitoring, for example of carbon composites, is state-of-the-art research. The usage of Fibre Bragg Gratings (FBGs in this field is of major advantage. Another possible area of application is in foundries. The internal state of melts during the solidification process is of particular interest. By using embedded FBGs, temperature and stress can be monitored during the process. In this work, FBGs were embedded in aluminium alloys in order to observe the occurring strain. Two different FBG positions were chosen in the mould in order to compare its dependence. It was shown that FBGs can withstand the solidification process, although a compression in the range of one percent was measured, which is in agreement with the literature value. Furthermore, different lengths of the gratings were applied, and it was shown that shorter gratings result in more accurate measurements. The obtained results prove that FBGs are applicable as sensors for temperatures up to 740 °C.

  15. Distribution of trace elements in a modified and grain refined aluminium-silicon hypoeutectic alloy.

    Science.gov (United States)

    Faraji, M; Katgerman, L

    2010-08-01

    The influence of modifier and grain refiner on the nucleation process of a commercial hypoeutectic Al-Si foundry alloy (A356) was investigated using optical microscopy, scanning electron microscopy (SEM) and electron probe microanalysis technique (EPMA). Filtering was used to improve the casting quality; however, it compromised the modification of silicon. Effect of filtering on strontium loss was also studied using the afore-mentioned techniques. EPMA was used to trace the modifying and grain refining agents inside matrix and eutectic Si. This was to help understanding mechanisms of nucleation and modification in this alloy. Using EPMA, the negative interaction of Sr and Al3TiB was closely examined. In modified structure, it was found that the maximum point of Sr concentration was in line with peak of silicon; however, in case of just 0.1wt% added Ti, the peak of Ti concentration was not in line with aluminium, (but it was close to Si peak). Furthermore, EPMA results showed that using filter during casting process lowered the strontium content, although produced a cleaner melt. (c) 2010 Elsevier Ltd. All rights reserved.

  16. Aluminium exclusion and aluminium tolerance in woody plants

    Directory of Open Access Journals (Sweden)

    Ivano eBrunner

    2013-06-01

    Full Text Available The aluminium (Al cation Al3+ is highly rhizotoxic and is a major stress factor to plants on acid soils, which cover large areas of tropical and boreal regions. Many woody plant species are native to acid soils and are well adapted to high Al3+ conditions. In tropical regions, both woody Al accumulator and non-Al accumulator plants occur, whereas in boreal regions woody plants are non-Al accumulators. The mechanisms of these adaptations can be divided into those that facilitate the exclusion of Al3+ from root cells (exclusion mechanisms and those that enable plants to tolerate Al3+ once it has entered the root and shoot symplast (internal tolerance mechanisms. The biochemical and molecular basis of these mechanisms have been intensively studied in several crop plants and the model plant Arabidopsis. In this review, we examine the current understanding of Al3+ exclusion and tolerance mechanisms from woody plants. In addition, we discuss the ecology of woody non-Al accumulator and Al accumulator plants, and present examples of Al3+ adaptations in woody plant populations. This paper complements previous reviews focusing on crop plants and provides insights into evolutionary processes operating in plant communities that are widespread on acid soils.

  17. The Analysis of Foundry Engineering of Copper Alloys Based on the Research of a Metallurgist Settlement in Szczepidło

    Directory of Open Access Journals (Sweden)

    Garbacz-Klempka A.

    2017-03-01

    Full Text Available The article presents chosen aspects of foundry engineering of the settlement dwellers, including the archaeometric characteristics and metal science analysis of the artefacts, as well as an attempted reconstruction of the production organization. Discovered in Szczepidło (Greater Poland, the foundry workshop is unique in Central European Bronze Age.

  18. TEM investigation of aluminium containing precipitates in high aluminium doped silicon carbide

    International Nuclear Information System (INIS)

    Wong-Leung, J.; FitzGerald, J.D.

    2002-01-01

    Full text: Silicon carbide is a promising semiconductor material for applications in high temperature and high power devices. The successful growth of good quality epilayers in this material has enhanced its potential for device applications. As a novel semiconductor material, there is a need for studying its basic physical properties and the role of dopants in this material. In this study, silicon carbide epilayers were grown on 4H-SiC wafers of (0001) orientation with a miscut angle of 8 deg at a temperature of 1550 deg C. The epilayers contained regions of high aluminium doping well above the solubility of aluminium in silicon carbide. High temperature annealing of this material resulted in the precipitation of aluminium in the wafers. The samples were analysed by secondary ion mass spectrometry and transmission electron microscopy. Selected area diffraction studies show the presence of aluminium carbide and aluminium silicon carbide phases. Copyright (2002) Australian Society for Electron Microscopy Inc

  19. Foundry industries: environmental aspects and environmental condition indicators; Industrias de fundicion: aspectos ambientales e indicadores de condicion ambiental

    Energy Technology Data Exchange (ETDEWEB)

    Sosa, B. s.; Banda-Noriega, R. B.; Guerrero, E. M.

    2013-03-01

    Nowadays, environmental indicators are widely used as effective tools to assist decision-making in both public and private sectors. The lack of literature and research about local and regional Environmental Condition Indicators (ECI), the poor knowledge regarding solid waste generation, effluents and gas emissions from foundry industries, and their particular location in the urban area of Tandil, Argentina are the main reasons for this investigation, aiming to develop a set a of ECI to provide information about the environment in relation to the foundry industry. The study involves all the foundries located in the city between March and April 2010. The set of ECI developed includes 9 indicators for air, 5 for soil and 1 for water. Specific methodology was used for each indicator. (Author) 31 refs.

  20. Use of wasted foundry sand (WFS) as a partial substitute for silica in a soda lime glass

    International Nuclear Information System (INIS)

    Martin, A.C.; Ueno, O.K.; Folgueras, M.V.

    2016-01-01

    The waste foundry sand (WFS) is the main waste generates in foundry industries. Studies in the literature suggest the use of WFS in different materials, such as concrete, brick or asphalt. This work aims to partially replace the silica of a soda-lime glass by the WFS. The waste foundry sand has in its composition elements such as iron and aluminum that can affect the glass quality, which justifies the residue processing to reduce the impurity content. The treatments, that included mechanical agitation and thermal treatment, resulted in a slight decrease in the percent of iron with consequent increase of the silica content. After treatment, some sands were incorporated into the glass, that showed green color but with lower absorption intensity for the sand with less iron content. It was observed that it's possible to obtain glasses using WFS, however, there is difficulty in color controlling. (author

  1. Linking energy efficiency and innovation practices: Empirical evidence from the foundry sector

    International Nuclear Information System (INIS)

    Cagno, Enrico; Ramirez-Portilla, Andres; Trianni, Andrea

    2015-01-01

    The Europe 2020 strategy currently promotes energy efficiency and innovation through disconnected targets focusing on either energy or R&D. Similar policies indicate that in practice, these two concepts are usually perceived as mutually exclusive. Furthermore, evidence in the literature regarding the relationship between R&D and energy efficiency is still highly limited. This exploratory study aims to address this gap by investigating the link between innovation practices and energy efficiency through a multiple case study of 30 foundries in Northern Italy. We analysed the firms' innovativeness, measured by internal R&D and Open Innovation practices (inbound and outbound), and energy efficiency, measured by specific energy consumption, level of adoption of energy-efficient technologies and barriers to energy efficiency. The results seem to show that those foundries complementing internal R&D with inbound practices have a higher level of energy efficiency, a higher level of adoption of available technologies, and a lower perception of barriers to efficiency improvements. This finding suggests that diversifying innovation practices could lead to better performance with respect to all three indicators of energy efficiency analysed. This study contributes to understanding how more innovative firms can be more energy efficient, providing interesting highlights for managers and policymakers. -- Highlights: •The relation between innovation practices and energy efficiency is articulated. •The link between innovation practices and energy efficiency is tested for foundries. •Energy efficiency is measured with three different indicators. •Analyses of the relations between these indicators support the link with innovation. •Concurrent adoption of internal R&D and inbound practices leads to higher efficiency

  2. Awareness of workers on Hazards Exposure and Safety Measure in ...

    African Journals Online (AJOL)

    A study of workers in an Aluminium industry located in Ojo Local Government Area of Lagos State, was carried out to determine the level of awareness to hazards and the use of preventive and protective measures put in place to control these hazards. Questionnaires were administered to all the staff of the company ...

  3. Aluminium toxicity in winter wheat

    Directory of Open Access Journals (Sweden)

    Szabó A.

    2015-01-01

    Full Text Available Aluminium is the most frequent metal of the earth crust; it occurs mainly as biologically inactive, insoluble deposit. Environmental problems, industrial contaminations and acid rains increase the soil acidity, leading to the mobilization of Al. Half of the world’s potential arable lands are acidic; therefore, Al-toxicity decreases crop productivity. Wheat is a staple food for 35% of the world population. The effects of Al-stress (0.1 mM were studied on winter wheat; seedlings were grown hydroponically, at acidic pH. After two weeks, the root weight was decreased; a significant difference was found in the P- and Ca-content. The shoot weight and element content changed slightly; Al-content in the root was one magnitude higher than in the shoot, while Al-translocation was limited. The root plasma membrane H+-ATPase has central role in the uptake processes; Al-stress increased the Mg2+-ATPase activity of the microsomal fraction.

  4. Mortality of workers in an automobile engine and parts manufacturing complex.

    Science.gov (United States)

    Vena, J E; Sultz, H A; Fiedler, R C; Barnes, R E

    1985-01-01

    A proportionate mortality ratio (PMR) study was conducted using data on workers from three local unions representing an integrated automobile factory composed of forge, foundry, and engine (machine and assembly) plants. Ninety four percent of the death certificates were obtained for all active and non-active workers who died during the period 1 January 1970 to 31 December 1979 and were vested in union and company benefit programmes. Observed numbers of deaths were compared with expected numbers based on two standards, the proportionate mortality among men in the United States 1970-9 and among men in Erie County 1975. There was close agreement between the number of observed and expected deaths by either standard of comparison among white auto workers in the forge and foundry plants. Valid analyses of cause specific mortality among non-whites could be conducted for the foundry plant only. Although there was raised PMR for deaths due to diseases of the circulatory system using the Erie County standard, none of the other cause specific PMRs was significant. Although based on small numbers, the risk of cancer of the lung was significantly high in non-whites under age 50 in the foundry (PMR = 2.6; p less than 0.05). The cause specific PMRs for whites in the engine plant were statistically significant for malignant neoplasms (1.2) and all external causes (0.62) based on the US white male standard. Analysis of cancer specific mortality among white men in the machining/assembly plant showed significant excesses for cancer of the digestive system (PMR=1.5), particularly of the liver (PMR=2.6) and pancreas (PMR=1.9); cancers of the respiratory system (PMR=1.4 using the Erie County standard); and cancer of the urinary bladder (PMR=2.3). Workers employed for more than 20 years showed statistically increased mortality ratios for cancers of the digestive system (1.9), particularly cancer of the pancreas (2.3) and cancer of the rectum (2.8). Individuals whose employment began

  5. Effect of aluminium phosphate as admixture on oxychloride cement

    Indian Academy of Sciences (India)

    Abstract. The effect of admixing of aluminium phosphate on oxychloride cement in the matrix has been investigated. It is shown that aluminium phosphate retards the setting process of the cement and improves water-tightness.

  6. Aluminium Diphosphamethanides: Hidden Frustrated Lewis Pairs.

    Science.gov (United States)

    Styra, Steffen; Radius, Michael; Moos, Eric; Bihlmeier, Angela; Breher, Frank

    2016-07-04

    The synthesis and characterisation of two aluminium diphosphamethanide complexes, [Al(tBu)2 {κ(2) P,P'-Mes*PCHPMes*}] (3) and [Al(C6 F5 )2 {κ(2) P,P'-Mes*PCHPMes*}] (4), and the silylated analogue, Mes*PCHP(SiMe3 )Mes* (5), are reported. The aluminium complexes feature four-membered PCPAl core structures consisting of diphosphaallyl ligands. The silylated phosphine 5 was found to be a valuable precursor for the synthesis of 4 as it cleanly reacts with the diaryl aluminium chloride [(C6 F5 )2 AlCl]2 . The aluminium complex 3 reacts with molecular dihydrogen at room temperature under formation of the acyclic σ(2) λ(3) ,σ(3) λ(3) -diphosphine Mes*PCHP(H)Mes* and the corresponding dialkyl aluminium hydride [tBu2 AlH]3 . Thus, 3 belongs to the family of so-called hidden frustrated Lewis pairs. © 2016 WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim.

  7. Steam Assisted Accelerated Growth of Oxide Layer on Aluminium Alloys

    DEFF Research Database (Denmark)

    Din, Rameez Ud; Yuksel, Serkan; Jellesen, Morten Stendahl

    2013-01-01

    Corrosion resistance of aluminium alloys is related to the composition and morphology of the oxide film on the surface of aluminium. In this paper we investigated the use of steam on the surface modification of aluminium to produce boehmite films. The study reveals a detailed investigation...... of the effect of vapour pressure, structure of intermetallic particles and thickness of boehmite films on the corrosion behaviour of aluminium alloys....

  8. Aluminium contents in infant and follow-on formula

    OpenAIRE

    German Federal Institute for Risk Assessment

    2012-01-01

    The presence of aluminium in food can have different causes. Thus, for example, it can be due to natural contents in certain food ingredients or aluminium-containing additives. Another source can be the transfer of aluminium from food packaging, cooking utensils, or kitchen equipment etc. Below, the Federal Institute for Risk Assessment (BfR) assesses aluminium contents in baby food with regard to their potential health effects. The trigger for the BfR opinion was a British study which me...

  9. A Production Planning Model for Make-to-Order Foundry Flow Shop with Capacity Constraint

    Directory of Open Access Journals (Sweden)

    Xixing Li

    2017-01-01

    Full Text Available The mode of production in the modern manufacturing enterprise mainly prefers to MTO (Make-to-Order; how to reasonably arrange the production plan has become a very common and urgent problem for enterprises’ managers to improve inner production reformation in the competitive market environment. In this paper, a mathematical model of production planning is proposed to maximize the profit with capacity constraint. Four kinds of cost factors (material cost, process cost, delay cost, and facility occupy cost are considered in the proposed model. Different factors not only result in different profit but also result in different satisfaction degrees of customers. Particularly, the delay cost and facility occupy cost cannot reach the minimum at the same time; the two objectives are interactional. This paper presents a mathematical model based on the actual production process of a foundry flow shop. An improved genetic algorithm (IGA is proposed to solve the biobjective problem of the model. Also, the gene encoding and decoding, the definition of fitness function, and genetic operators have been illustrated. In addition, the proposed algorithm is used to solve the production planning problem of a foundry flow shop in a casting enterprise. And comparisons with other recently published algorithms show the efficiency and effectiveness of the proposed algorithm.

  10. Pore structure development of in-situ pyrolyzed coals for pollution prevention in iron foundries

    Energy Technology Data Exchange (ETDEWEB)

    Huang, He; Cannon, Fred S. [Department of Civil and Environmental Engineering, The Pennsylvania State University, 212 Sackett Building, University Park, PA 16802 (United States); Wang, Yujue [Department of Environmental Science and Engineering, Tsinghua University, Bejing, 100084 (China)

    2009-09-15

    A protocol was devised for preparing pyrolyzed coals that could be made in-situ at foundries to capture volatile organic compound (VOC) emission. This pyrolysis created extensive micropore volume in lignite over a broad range of temperature and time; and could use waste heat from cupola exhaust gases by a heat-exchange tube. For foundry application, moderate porous carbon with relatively uniform pores over wide ranges of temperature and time would be more practical than highly porous activated carbon (AC) that requires narrowly-controlled operations. This pyrolysis protocol was developed in a thermogravimetric analyzer (TGA) and in a small tube furnace, while using lignite, bituminous coal, and anthracite. The lignite yielded the most pore volume; and this was relatively uniform (0.1-0.13 mL/g of pores) while temperatures were 600-900 C, and times were 0-60 min. Smaller grain sizes yielded improved porosity; and this corresponded to more release of phenols and naphthalenes from smaller grains, as discerned by TGA-mass spectroscopy (MS). TGA-MS also revealed that improved pore development between 600-800 C corresponded to the release of CO{sub 2} and H{sub 2}O; and concurrently higher slurry pH linked to less oxygenated functionality. Adsorption of benzene was compared between the in-situ porous carbon and a commercial AC. (author)

  11. Tools and Strategies for Product Life Cycle Management ñ A Case Study in Foundry

    Science.gov (United States)

    Patil, Rajashekar; Kumar, S. Mohan; Abhilash, E.

    2012-08-01

    Advances in information and communication technology (ICT) have opened new possibilities of collaborations among the customers, suppliers, manufactures and partners to effectively tackle various business challenges. Product Life Cycle Management(PLM) has been a proven approach for Original Equipment Manufacturers (OEMs) to increase their productivity, improve their product quality, speed up delivery, and increase their profit and to become more efficient. However, their Tier 2 and Tier 3 suppliers like foundry industries are still in their infancy without adopting PLM. Hence to enhance their understanding, the basic concepts, the tools and strategies for PLM are presented is this paper. By selecting and implementing appropriate PLM strategies in a small foundry, an attempt was also made to understand the immediate benefits of using PLM tools (commercial PLM software and digital manufacturing tools). This study indicated a reduction in lead time and improved utilization of organizational resources in the production of automobile impeller. These observations may be further extrapolated to other multiproduct, multi-discipline and multi-customer companies to realize the advantages of using PLM technology

  12. Analysis of aluminium in rat following administration of allergen immunotherapy using either aluminium or microcrystalline-tyrosine-based adjuvants.

    Science.gov (United States)

    McDougall, Stuart A; Heath, Matthew D; Kramer, Matthias F; Skinner, Murray A

    2016-03-01

    Investigation into the absorption, distribution and elimination of aluminium in rat after subcutaneous aluminium adjuvant formulation administration using ICP-MS is described. Assays were verified under the principles of a tiered approach. There was no evidence of systemic exposure of aluminium, in brain or in kidney. Extensive and persistent retention of aluminium at the dose site was observed for at least 180 days after administration. This is the first published work that has quantified aluminium adjuvant retention based on the quantity of aluminium delivered in a typical allergy immunotherapy course. The results indicate that the repeated administration of aluminium-containing adjuvants will likely contribute directly and significantly to an individual's body burden of aluminium.

  13. Aluminium toxicity tolerance in crop plants: Present status of research

    African Journals Online (AJOL)

    ... tolerance of which genes of the Aluminium-activated malate transporter (ALMT) and multidrug and toxic compound extrusion (MATE) families are prominent. In this review, the progress of research in identifying aluminium toxicity tolerant genes is discussed. Keywords: Aluminium toxicity, soil acidity, hydroponic screening, ...

  14. Aluminium allergy and granulomas induced by vaccinations for children

    DEFF Research Database (Denmark)

    Andersen, Rosa Marie O; Zachariae, Claus; Johansen, Jeanne Duus

    2014-01-01

    Vaccination with aluminium-adsorbed vaccines can induce aluminium allergy with persistent itching subcutaneous nodules at the injection site - vaccination granulomas. In this article we give an overview of childhood aluminium-adsorbed vaccines available in Denmark. Through literature studies we...... examine the incidence, the symptoms and the prognosis for the vaccination granulomas and the allergy. Finally we discuss the status in Denmark....

  15. Design and Analysis of Butterfly Valve Disc Using Aluminium (1100 ...

    African Journals Online (AJOL)

    Aluminium (1100) is an extensively used material in the application of water line and drainage applications. If the aluminium (1100) surface contacts the water, an oxide layer will be formed and it prevents the corrosion of aluminium (1100) when compared to other metal and also it has less weight. But due to their low ...

  16. [Aluminium allergy and granulomas induced by vaccinations for children].

    Science.gov (United States)

    Andersen, Rosa Marie Ø; Zachariae, Claus; Johansen, Jeanne Duus

    2015-04-27

    Vaccination with aluminium-adsorbed vaccines can induce aluminium allergy with persistent itching subcutaneous nodules at the injection site – vaccination granulomas. In this article we give an overview of childhood aluminium-adsorbed vaccines available in Denmark. Through literature studies we examine the incidence, the symptoms and the prognosis for the vaccination granulomas and the allergy. Finally we discuss the status in Denmark.

  17. Energy Absorption of Monolithic and Fibre Reinforced Aluminium Cylinders

    NARCIS (Netherlands)

    De Kanter, J.L.C.G.

    2006-01-01

    Summary accompanying the thesis: Energy Absorption of Monolithic and Fibre Reinforced Aluminium Cylinders by Jens de Kanter This thesis presents the investigation of the crush behaviour of both monolithic aluminium cylinders and externally fibre reinforced aluminium cylinders. The research is based

  18. Aluminium and the human breast.

    Science.gov (United States)

    Darbre, P D

    2016-06-01

    The human population is exposed to aluminium (Al) from diet, antacids and vaccine adjuvants, but frequent application of Al-based salts to the underarm as antiperspirant adds a high additional exposure directly to the local area of the human breast. Coincidentally the upper outer quadrant of the breast is where there is also a disproportionately high incidence of breast cysts and breast cancer. Al has been measured in human breast tissues/fluids at higher levels than in blood, and experimental evidence suggests that at physiologically relevant concentrations, Al can adversely impact on human breast epithelial cell biology. Gross cystic breast disease is the most common benign disorder of the breast and evidence is presented that Al may be a causative factor in formation of breast cysts. Evidence is also reviewed that Al can enable the development of multiple hallmarks associated with cancer in breast cells, in particular that it can cause genomic instability and inappropriate proliferation in human breast epithelial cells, and can increase migration and invasion of human breast cancer cells. In addition, Al is a metalloestrogen and oestrogen is a risk factor for breast cancer known to influence multiple hallmarks. The microenvironment is established as another determinant of breast cancer development and Al has been shown to cause adverse alterations to the breast microenvironment. If current usage patterns of Al-based antiperspirant salts contribute to causation of breast cysts and breast cancer, then reduction in exposure would offer a strategy for prevention, and regulatory review is now justified. Copyright © 2016 Elsevier Masson SAS. All rights reserved.

  19. Steam Initiated Surface Modification of Aluminium Alloys

    DEFF Research Database (Denmark)

    Din, Rameez Ud

    The extensive demand of aluminium alloys in various industries such as in transportationis mainly due to the high strength to weight ratio, which could be translated into fuel economy and efficiency. Corrosion protection of aluminium alloys is an important aspect for all applications which includes...... to 12 present various experimental results in the form of appended papers. The chapters consist of the experimental results obtained by the use of steam-based process and its effect on microstructureand corrosion resistance of the alloy as a function of steam pressure, use of various chemicals...... the use of aluminium alloys in the painted form requiring a conversion coating to improve the adhesion. Chromate based conversion coating processes are extremely good for these purposes, however the carcinogenic and toxic nature of hexavalent chromium led to the search for more benign and eco...

  20. Steam generated conversion coating on aluminium alloys

    DEFF Research Database (Denmark)

    Din, Rameez Ud; Jellesen, Morten Stendahl; Ambat, Rajan

    Aluminium and its alloys are widely used in aerospace industry owing to their high strength to weight ratio. The surface of aluminium under normal conditions has a thin oxide film (2.5-10 nm) responsible for its inherent corrosion resistance. This oxide film can further be converted or transformed...... into functional conversion coatings in order to enhance corrosion resistance and adhesion to paint systems. Chromium based conversion coatings have been extensively used on aluminium alloys to improve adhesion of subsequent paint layers and corrosion resistance. However, the use of hexavalent chromium is strictly...... and growth of oxide film on different intermetallic particles and corrosion behaviour of such alloys.Surface morphology was observed by using FEG-SEM, EDX and FIB-SEM. Metal oxide surface characterization and compositional depth profiling were investigated by using XPS and GD-OES respectively...

  1. Internal friction in iron-aluminium alloys having a high aluminium content

    International Nuclear Information System (INIS)

    Hillairet, J.; Delaplace, J.; Silvent, A.

    1966-01-01

    By using a torsion pendulum to measure the internal friction of iron-aluminium alloys containing between 25 and 50 atom per cent of aluminium, it has been possible to show the existence of three damping peaks due to interstitial carbon. Their evolution is followed as a function of the carbon content, of the thermal treatment and of the aluminium content. A model based on the preferential occupation of tetrahedral sites is proposed as an interpretation of the results. A study of the Zener peak in these substitution alloys shows also that a part of the short distance disorder existing at high temperatures can be preserved by quenching. (author) [fr

  2. TITANIUM CARBON ALUMINIUM : A NOVEL GRAIN REFINER FOR ALUMINIUM-LITHIUM ALLOYS

    OpenAIRE

    Birch , M.; Cowell , A.

    1987-01-01

    This work explores the possibility of achieving grain size control in aluminium-lithium alloys with the titanium carbon aluminium (TiCAl) master alloys invented at the Technical University of Berlin and developed by London and Scandinavian Metallurgical Co Ltd (LSM). Grain refining tests were conducted on a single batch of 8090 alloy using addition rates of 0.2wt% and 0.4wt% of TiCAl and 3/1 titanium boron aluminium (TiBAl). Other tests using 0.4wt% of binary TiAl gave poor results, showing t...

  3. TECHNOLOGICAL COMPLEX OF EQUIPMENT FOR REFINING AND CASTING OF STEEL AND ALLOYS IN THE FOUNDRY AND STEEL INDUSTRIES

    Directory of Open Access Journals (Sweden)

    V. I. Zolotukhin

    2013-01-01

    Full Text Available Vulcan TM is a small innovative company, specializing in the manufacture of steel and alloys casting systems and refractory accessories.Available for foundry and metallurgical industries, special technological equipment, designed and manufactured by LLC NPP “Vulkan-TM.”

  4. New sol–gel refractory coatings on chemically-bonded sand cores for foundry applications to improve casting surface quality

    DEFF Research Database (Denmark)

    Nwaogu, Ugochukwu Chibuzoh; Poulsen, T.; Stage, R.K.

    2011-01-01

    Foundry refractory coatings protect bonded sand cores and moulds from producing defective castings during the casting process by providing a barrier between the core and the liquid metal. In this study, new sol–gel refractory coating on phenolic urethane cold box (PUCB) core was examined...

  5. Value-Chain Dynamics of the West Point Foundry, 1817-1911: A Historical Case Analysis in Marketing

    Science.gov (United States)

    Petkus, Ed, Jr.

    2013-01-01

    This case provides the opportunity for students to explore marketing and value/supply-chain dynamics in a unique historical context. The West Point Foundry (WPF), located in Cold Spring, New York, was one of the most important manufacturing ventures in the United States from 1817 to 1911. The case outlines the supply-chain details of the WPF as…

  6. Effect of flyash particles with aluminium melt on the wear of aluminium metal matrix composites

    Directory of Open Access Journals (Sweden)

    Vipin K. Sharma

    2017-08-01

    Full Text Available The present work deals with the fabrication and tribological testing of an aluminium flyash composite. The metal matrix selected was aluminium and flyash contents in different percentages were reinforced in it to fabricate the required metal matrix composite (MMC. Stir casting method was used to fabricate the MMC with 2–4–6% weight of flyash contents in aluminium. Tribological analysis of the tribo pairs formed between the smooth surfaces of cast iron disc and smooth MMC pin has been considered and friction force and wear of the MMC were investigated by using a Pin-on-disc setup. It was observed that the MMC with 6% weight of flyash content in aluminium matrix results in less wear (0.32 g and 4% weight of flyash content gives the low coefficient of friction (0.12 between the tribopairs of cast iron surface and MMC surface.

  7. Foundry Manual

    Science.gov (United States)

    1958-01-01

    process. Crushed burned dolomite , magnesite , magnesite bricks, and basic slag are examples. - 272 - . x ’ - B.—Continued Basic pig iron. A...Section of a Stationary Crucible Furnace 133 Undercutting a Refractory Patch 133 Proper Burner Location 134 Proper Fit for Crucible Tongs 134...and until the casting solidifies. The properties of silica sand that make it useful as a molding material are its refractoriness and its ability to

  8. Thermal formation of corundum from aluminium hydroxides ...

    Indian Academy of Sciences (India)

    This contains a higher concentration of anionic impurities related to differences in the solubility of the original aluminium salts. The sulfate is retained in the gel to higher temperatures at which its eventual decomposition may lead to the formation of a reactive pore structure which facilitates the nucleation of -Al2O3.

  9. Indentation of aluminium foam at low velocity

    Directory of Open Access Journals (Sweden)

    Shi Xiaopeng

    2015-01-01

    Full Text Available The indentation behaviour of aluminium foams at low velocity (10 m/s ∼ 30 m/s was investigated both in experiments and numerical simulation in this paper. A flat-ended indenter was used and the force-displacement history was recorded. The Split Hopkinson Pressure bar was used to obtain the indentation velocity and forces in the dynamic experiments. Because of the low strength of the aluminium foam, PMMA bar was used, and the experimental data were corrected using Bacon's method. The energy absorption characteristics varying with impact velocity were then obtained. It was found that the energy absorption ability of aluminium foam gradually increases in the quasi-static regime and shows a significant increase at ∼10 m/s velocity. Numerical simulation was also conducted to investigate this process. A 3D Voronoi model was used and models with different relative densities were investigated as well as those with different failure strain. The indentation energy increases with both the relative density and failure strain. The analysis of the FE model implies that the significant change in energy absorption ability of aluminium foam in indentation at ∼10 m/s velocity may be caused by plastic wave effect.

  10. Performance evaluation of aluminium test piece against ...

    African Journals Online (AJOL)

    Image processing with Catphan 700 uses the automated Quality Assurance software restricted to only Digital Imaging and Communications in Medicine images. For this reason, an aluminium (Al) test piece device was fabricated for image processing in different image format for spatial resolution measurement.

  11. Warm Deep Drawing of Aluminium Sheet

    NARCIS (Netherlands)

    Bolt, P.J.; Werkhoven, R.J.; van den Boogaard, Antonius H.

    2003-01-01

    Aluminium sheet drawing processes can be improved by manipulating local flow behaviour by means of elevated temperatures and temperature gradients in the tooling. Forming tests showed that a substantial improvement is possible not only for 5xxx but also for 6xxx series alloys. Finite element method

  12. Flexural buckling of fire exposed aluminium columns

    NARCIS (Netherlands)

    Maljaars, J.; Twilt, L.; Soetens, F.

    2009-01-01

    In order to study buckling of fire exposed aluminium columns, a finite element model is developed. The results of this model are verified with experiments. Based on a parametric study with the finite element model, it is concluded that the simple calculation model for flexural buckling of fire

  13. Aluminium hydroxide-induced granulomas in pigs

    DEFF Research Database (Denmark)

    Valtulini, S; Macchi, C; Ballanti, P

    2005-01-01

    The effect of intramuscular injection of 40 mg/2 ml aluminium hydroxide in the neck of pigs was examined in a number of ways. The investigation followed repeated slaughterhouse reports, according to which 64.8% of pigs from one particular farm were found at slaughter to have one or more nodules i...

  14. Generation and characterization of nano aluminium powder ...

    Indian Academy of Sciences (India)

    TECS

    Abstract. In the present study, nano aluminium particles were produced by wire explosion process (WEP) in nitrogen, argon and helium atmospheres. Thus produced nano particles were characterized through certain physico-chemical diagnostic studies using wide angle X-ray diffraction (WAXD) and by energy dispersive.

  15. Impact toughness of laser surface alloyed Aluminium

    CSIR Research Space (South Africa)

    Mabhali, Luyolo AB

    2012-03-01

    Full Text Available Laser surface alloying of aluminium AA1200 was performed with a 4kW Nd:YAG laser and the impact resistance of the alloys was investigated. The alloying powders were a mixture of Ni, Ti and SiC in different proportions. Surfaces reinforced...

  16. Shape rheocasting of high purity aluminium

    CSIR Research Space (South Africa)

    Curle, UA

    2011-03-01

    Full Text Available It is demonstrated experimentally that using the Council for Scientific and Industrial Research Rheo Casting System and high pressure die casting it is possible to semi-solid process and cast into a shape high purity aluminium without a...

  17. Generation and characterization of nano aluminium powder ...

    Indian Academy of Sciences (India)

    TECS

    as a combustion product. This could be useful in reduced smoke applications, since the visibility ... combustion instability due to appropriate particulate damping. A low concentration of regular-sized aluminium ... tance and L the contribution by the internal inductance of the capacitor and the lead inductance. The basic circuit.

  18. Dissolution of aluminium-cladded fuel elements

    International Nuclear Information System (INIS)

    Bernhard, G.; Boessert, W.; Hladik, O.; Schwarzbach, R.

    1984-01-01

    In the molybdenum production plant at Rossendorf (AMOR) short-term irradiated aluminium-cladded fuel elements from the Rossendorf research reactor RFR are dissolved for the purpose of molybdenum 99 production. The dissolution behaviour of these fuel elements and the appropriate dissolver are described. (author)

  19. COMBINED ALUMINIUM SULFATE/HYDROXIDE PROCESS FOR ...

    African Journals Online (AJOL)

    process has higher fluoride removal efficiency than the Nalgonda Technique with an additional advantage of minimizing ... disadvantages of this technique include high residual aluminium concentration (2–7 mg/L) in the treated ... thermogravimetric analyzer (Mettler Toledo AG–TGA/SDTA851e, Switzerland) using ceramic.

  20. Molecular breeding of cereals for aluminium resistance

    Science.gov (United States)

    Aluminium (Al3+) toxicity is the primary factor limiting crop production on acidic soils worldwide. In addition to an application of lime for soil amelioration, Al3+ resistant plant varieties have been deployed to raise productivity on such hostile soils. This has been possible due to the exploita...

  1. Improving mechanical properties of aluminium alloy through ...

    African Journals Online (AJOL)

    This paper investigates the microstructure and mechanical properties of aluminum alloy (Al-Si-Fe) reinforced with coconut shell-ash particulate. The aluminium (Al-Si-Fe) alloy composite was produced by a double-stir casting process at a speed of 700 rpm for 10 and 5 minutes at first and second stirring respectively.

  2. Creep properties of aluminium processed by ECAP

    Czech Academy of Sciences Publication Activity Database

    Král, Petr; Dvořák, Jiří; Jäger, Aleš; Kvapilová, Marie; Horita, Z.; Sklenička, Václav

    2016-01-01

    Roč. 54, č. 6 (2016), s. 441-451 ISSN 0023-432X R&D Projects: GA MŠk(CZ) LQ1601 Institutional support: RVO:68081723 ; RVO:68378271 Keywords : equal channel angular pressing (ECAP) * aluminium * ultrafine-grained microstructure * creep Subject RIV: JG - Metallurgy; JG - Metallurgy (FZU-D) Impact factor: 0.366, year: 2016

  3. Constant structure creep experiments on aluminium

    Czech Academy of Sciences Publication Activity Database

    Milička, Karel

    2011-01-01

    Roč. 49, č. 5 (2011), s. 307-318 ISSN 0023-432X R&D Projects: GA AV ČR IAA2041203 Institutional research plan: CEZ:AV0Z20410507 Keywords : mechanical properties * high temperature deformation * creep * aluminium Subject RIV: BM - Solid Matter Physics ; Magnetism Impact factor: 0.451, year: 2011

  4. The analysis of the wax foundry models fabrication process for the CPX3000 device

    Directory of Open Access Journals (Sweden)

    G. Budzik

    2011-04-01

    Full Text Available The paper presents possibilities of creating wax founding models by means of CPX3000 device. The device is used for Rapid Prototypingof models made of foundry wax in an incremental process. The paper also presents problems connected with choosing technologicalparameters for incremental shaping which influence the accuracy of created models. Issues connected with post-processing are alsodescribed. This process is of great importance for obtaining geometrically correct models. The analysis of parameters of cleaning models from supporting material is also presented. At present CPX3000 printer is the first used in Poland device by 3D Systems firm for creating wax models. The printer is at The Faculty of Mechanical Engineering at Rzeszów University of Technology.

  5. The OBO Foundry: coordinated evolution of ontologies to support biomedical data integration.

    Science.gov (United States)

    Smith, Barry; Ashburner, Michael; Rosse, Cornelius; Bard, Jonathan; Bug, William; Ceusters, Werner; Goldberg, Louis J; Eilbeck, Karen; Ireland, Amelia; Mungall, Christopher J; Leontis, Neocles; Rocca-Serra, Philippe; Ruttenberg, Alan; Sansone, Susanna-Assunta; Scheuermann, Richard H; Shah, Nigam; Whetzel, Patricia L; Lewis, Suzanna

    2007-11-01

    The value of any kind of data is greatly enhanced when it exists in a form that allows it to be integrated with other data. One approach to integration is through the annotation of multiple bodies of data using common controlled vocabularies or 'ontologies'. Unfortunately, the very success of this approach has led to a proliferation of ontologies, which itself creates obstacles to integration. The Open Biomedical Ontologies (OBO) consortium is pursuing a strategy to overcome this problem. Existing OBO ontologies, including the Gene Ontology, are undergoing coordinated reform, and new ontologies are being created on the basis of an evolving set of shared principles governing ontology development. The result is an expanding family of ontologies designed to be interoperable and logically well formed and to incorporate accurate representations of biological reality. We describe this OBO Foundry initiative and provide guidelines for those who might wish to become involved.

  6. Models and Algorithms for Production Planning and Scheduling in Foundries – Current State and Development Perspectives

    Directory of Open Access Journals (Sweden)

    A. Stawowy

    2012-04-01

    Full Text Available Mathematical programming, constraint programming and computational intelligence techniques, presented in the literature in the field of operations research and production management, are generally inadequate for planning real-life production process. These methods are in fact dedicated to solving the standard problems such as shop floor scheduling or lot-sizing, or their simple combinations such as scheduling with batching. Whereas many real-world production planning problems require the simultaneous solution of several problems (in addition to task scheduling and lot-sizing, the problems such as cutting, workforce scheduling, packing and transport issues, including the problems that are difficult to structure. The article presents examples and classification of production planning and scheduling systems in the foundry industry described in the literature, and also outlines the possible development directions of models and algorithms used in such systems.

  7. Influence of the Changes of the Structure of Foundry Bentonites on Their Binding Properties

    Directory of Open Access Journals (Sweden)

    Sylwia ŻYMANKOWSKA-KUMON

    2012-03-01

    Full Text Available In this paper, the effects of the examination of the structure of calcium bentonites, activated by sodium carbonate, applied in the foundry industry as a binding agent for moulding sands, subjected to the effects of high temperature, were presented. The examination was conducted with the use of the infrared spectroscopy (FTIR and X-ray analysis (XRD. In addition, the montmorillonite contents in the bentonite sample was determined with the use of the modern, Cu(II-TET complex method and the technological properties of moulding sands containing the examined bentonites, such as: compactability, permeability, compression strength were examined.DOI: http://dx.doi.org/10.5755/j01.ms.18.1.1342

  8. Opportunities of CMOS-MEMS integration through LSI foundry and open facility

    Science.gov (United States)

    Mita, Yoshio; Lebrasseur, Eric; Okamoto, Yuki; Marty, Frédéfic; Setoguchi, Ryota; Yamada, Kentaro; Mori, Isao; Morishita, Satoshi; Imai, Yoshiaki; Hosaka, Kota; Hirakawa, Atsushi; Inoue, Shu; Kubota, Masanori; Denoual, Matthieu

    2017-06-01

    Since the 2000s, several countries have established micro- and nanofabrication platforms for the research and education community as national projects. By combining such platforms with VLSI multichip foundry services, various integrated devices, referred to as “CMOS-MEMS”, can be realized without constructing an entire cleanroom. In this paper, we summarize MEMS-last postprocess schemes for CMOS devices on a bulk silicon wafer as well as on a silicon-on-insulator (SOI) wafer using an open-access cleanroom of the Nanotechnology Platform of MEXT Japan. The integration devices presented in this article are free-standing structures and postprocess isolated LSI devices. Postprocess issues are identified with their solutions, such as the reactive ion etching (RIE) lag for dry release and the impact of the deep RIE (DRIE) postprocess on transistor characteristics. Integration with nonsilicon materials is proposed as one of the future directions.

  9. Exploitation of the residue of foundry exhauster powder in ceramics for covering

    International Nuclear Information System (INIS)

    Valentina, Luiz Veriano Oliveira Dalla; Folgueras, Marilena Valadares; Knop, Wanessa Rejane; Semptikovski, Simone Claudiano

    2010-01-01

    The work evaluates the possibility of the use the exhauster powder generated in the foundry process in ceramic mass atomized semigre type. This residue was characterized by scanning electron microscopy, x-ray diffractometry and thermal analysis (DSC, TG). Formulations were prepared with different exhauster powder content. The sintered materials between 1000°C at 1 200 deg C. The results showed of the scanning electron microscopy and the characterization of the technological properties (water absorption, linear shrinkage and apparent density) had demonstrated the viability of the use of this residue. Through experiments it was observed that the exhauster powder promoted an increment in the sintering degree, and raised texts of this they increase of the porosity and intensification in the color of the new material. That is, it is possible to incorporate small amounts of the exhauster powder in substitution the substances cousins of natural origin. (author)

  10. Design and production of a novel sand materials strength testing machine for foundry applications

    DEFF Research Database (Denmark)

    Nwaogu, Ugochukwu Chibuzoh; Hansen, K. S.; Tiedje, Niels Skat

    2012-01-01

    In the foundry, existing strength testing machines are used to measure only the maximum fracture strength of mould and core materials. With traditionally used methods, the loading history to ascertain deformation of the material is not available. In this paper, a novel moulding material strength...... testing machine was designed and built for both green sand and chemically-bonded sand materials. This machine measures and presents the loading response as a force-displacement profile from which the mechanical properties of the moulding materials can be deduced. The system was interfaced to a computer...... with a commercial PC based-control and data acquisition software. The testing conditions and operations are specified in the user interface and the data acquisition is made according to specifications. The force and displacements were calibrated to ensure consistency and reliability of the measurement data...

  11. Characterization of hydrocarbon emissions from green sand foundry core binders by analytical pyrolysis

    Energy Technology Data Exchange (ETDEWEB)

    Yujue Wang; Fred S. Cannon; Magda Salama; Jeff Goudzwaard; James C. Furness [Pennsylvania State University, University Park, PA (United States). Department of Civil and Environmental Engineering

    2007-11-15

    Analytical pyrolysis was conducted to compare the hydrocarbon and greenhouse gas emissions of three foundry sand binders: (a) conventional phenolic urethane resin, (b) biodiesel phenolic urethane resin, and (c) collagen-based binder. These binders are used in the metal casting industry to create internal cavities within castings. Green sand contains silica sand, clay, carbonaceous additives (eg bituminous coal) and water. The core samples were flash pyrolyzed in a Curie-point pyrolyzer at 920{sup o}C with a heating rate of about 3000{sup o}C/sec. This simulated some key features of the fast heating conditions that the core binders would experience at the metal-core interface when molten metal is poured into green sand molds. The core samples were also pyrolyzed in a thermogravimetric analyzer (TGA) from ambient temperature to 1000{sup o}C with a heating rate of 30{sup o}C/min, and this simulated key features of the slow heating conditions that the core binders would experience at distances that are further away from the metal-core interface during casting cooling. Hydrocarbon emissions from flash pyrolysis were analyzed with a gas chromatography-flame ionization detector, while hydrocarbon and greenhouse gas emissions from TGA pyrolysis were monitored with mass spectrometry. The prominent hazardous air pollutant emissions during pyrolysis of the three binders were phenol, cresols, benzene, and toluene for the conventional phenolic urethane resin and biodiesel resin, and benzene and toluene for the collagen-based binder. Bench-scale analytical pyrolysis techniques could be a useful screening tool for the foundries to compare the relative emissions of alternative core binders and to choose proper materials in order to comply with air-emission regulations. 20 refs., 4 figs., 1 tab.

  12. Aluminium in brain tissue in familial Alzheimer's disease.

    Science.gov (United States)

    Mirza, Ambreen; King, Andrew; Troakes, Claire; Exley, Christopher

    2017-03-01

    The genetic predispositions which describe a diagnosis of familial Alzheimer's disease can be considered as cornerstones of the amyloid cascade hypothesis. Essentially they place the expression and metabolism of the amyloid precursor protein as the main tenet of disease aetiology. However, we do not know the cause of Alzheimer's disease and environmental factors may yet be shown to contribute towards its onset and progression. One such environmental factor is human exposure to aluminium and aluminium has been shown to be present in brain tissue in sporadic Alzheimer's disease. We have made the first ever measurements of aluminium in brain tissue from 12 donors diagnosed with familial Alzheimer's disease. The concentrations of aluminium were extremely high, for example, there were values in excess of 10μg/g tissue dry wt. in 5 of the 12 individuals. Overall, the concentrations were higher than all previous measurements of brain aluminium except cases of known aluminium-induced encephalopathy. We have supported our quantitative analyses using a novel method of aluminium-selective fluorescence microscopy to visualise aluminium in all lobes of every brain investigated. The unique quantitative data and the stunning images of aluminium in familial Alzheimer's disease brain tissue raise the spectre of aluminium's role in this devastating disease. Copyright © 2016 The Authors. Published by Elsevier GmbH.. All rights reserved.

  13. Toxicity of dissolved and precipitated aluminium to marine diatoms.

    Science.gov (United States)

    Gillmore, Megan L; Golding, Lisa A; Angel, Brad M; Adams, Merrin S; Jolley, Dianne F

    2016-05-01

    Localised aluminium contamination can lead to high concentrations in coastal waters, which have the potential for adverse effects on aquatic organisms. This research investigated the toxicity of 72-h exposures of aluminium to three marine diatoms (Ceratoneis closterium (formerly Nitzschia closterium), Minutocellus polymorphus and Phaeodactylum tricornutum) by measuring population growth rate inhibition and cell membrane damage (SYTOX Green) as endpoints. Toxicity was correlated to the time-averaged concentrations of different aluminium size-fractions, operationally defined as diatom species. C. closterium was the most sensitive species (10% inhibition of growth rate (72-h IC10) of 80 (55-100)μg Al/L (95% confidence limits)) while M. polymorphus (540 (460-600)μg Al/L) and P. tricornutum (2100 (2000-2200)μg Al/L) were less sensitive (based on measured total aluminium). Dissolved aluminium was the primary contributor to toxicity in C. closterium, while a combination of dissolved and precipitated aluminium forms contributed to toxicity in M. polymorphus. In contrast, aluminium toxicity to the most tolerant diatom P. tricornutum was due predominantly to precipitated aluminium. Preliminary investigations revealed the sensitivity of C. closterium and M. polymorphus to aluminium was influenced by initial cell density with aluminium toxicity significantly (pdiatoms suggesting that mechanisms of aluminium toxicity to diatoms do not involve compromising the plasma membrane. These results indicate that marine diatoms have a broad range in sensitivity to aluminium with toxic mechanisms related to both dissolved and precipitated aluminium. Copyright © 2016 Elsevier B.V. All rights reserved.

  14. Emission of organic compounds from mould and core binders used for casting iron, aluminium and bronze in sand moulds.

    Science.gov (United States)

    Tiedje, Niels; Crepaz, Rudolf; Eggert, Torben; Bey, Niki

    2010-12-01

    Emissions from mould and core sand binders commonly used in the foundry industry have been investigated. Degradation of three different types of binders was investigated: Furfuryl alcohol (FA), phenolic urethane (PU) and resol-CO2 (RC). In each group of binders, at least two different binder compositions were tested. A test method that provides uniform test conditions is described. The method can be used as a general test method to analyse off gases from binders. Moulds, containing a standard size casting, were produced and the amount and type of organic compounds, resulting from thermal degradation of binders, was monitored when cast iron, bronze and aluminium was poured in the moulds. Binder degradation was measured by collecting off gases in a specially designed ventilation hood at a constant flow rate. Samples were taken from the ventilation system and analysed for hydrocarbons and CO content. It is shown how off-gases vary with time after pouring and shake out. Also the composition of off-gases is analysed and shown. It is further shown how the composition of off-gasses varies between different types of binders and with varying composition of the binders as well as function of the thermal load on the moulding sand.

  15. Demethylation of Quinine Using Anhydrous Aluminium Trichloride

    Directory of Open Access Journals (Sweden)

    Aiyi Asnawi

    2011-03-01

    Full Text Available Quinine is a natural alkaloid having a methoxy group bound to quinoline ring and an allyl group bound to quinuclidine ring. Demethylation of quinine applying strong acid such as HBr or HI at high temperature was unsuccessful. The aim of this research was to obtain demethylated quinine by means of mild and selective demethylation procedure to prevent the addition reaction of allyl group. Selective demethylation of quinine has been carried out using anhydrous aluminium trichloride as reagent. The demethylation product was achieved in 68.12% yield by mole ratio of quinine to anhydrous aluminium trichloride of 1 to 4 in dried methylene chloride under nitrogen atmosphere. The reaction was firstly carried out at 0°C for 4 h and after the reaction mixture reached room temperature, the reaction was continued up to 24 h.

  16. Diagnostics of ytterbium/aluminium laser plasmas

    International Nuclear Information System (INIS)

    Bailey, J.; Lee, R.W.; Landen, O.L.; Kilkenny, J.D.; Lewis, C.L.; Busquet, M.

    1986-11-01

    Microdot spectroscopy was used to study the x-ray emission from laser-produced plasmas consisting of 10% ytterbium, 90% aluminium. Spectra were recorded with a space-resolving flat crystal (PET) mini-spectrometer in the 4.0-8.0 A range. The Janus research laser at LLNL irradiated the targets with green (0.53 μm) light in a 1 nsec pulse. The power density was varied between 4x10 13 and 3x10 14 W/cm 2 . The plasma electron density and temperature were determined from the aluminium XI, XII and XIII line emission. By examining correlations between changes in the plasma conditions with changes in the ytterbium spectra, we will determine the potential for using ytterbium line emission as a plasma diagnostic

  17. ALUHAB — The Superior Aluminium Foam

    Science.gov (United States)

    Babcsan, N.; Beke, S.; Makk, P.; Soki, P.; Számel, Gy; Degischer, H. P.; Mokso, R.

    A new metal foaming technology has been developed to produce aluminum foams with controlled cell sizes, a wide range of alloy compositions, and attractive mechanical properties. ALUHAB aluminium foams are manufactured from a special foamable aluminium alloy containing ultrafine particles (80-3000 nm). The technology uses high temperature ultrasonication to homogeneously disperse the particles and thus create a stable, foamable aluminum melt. Oscillating gas injector (loud-nozzle) technology permits the injection of optimally sized bubbles into the melt that are independent of the injector orifice diameter. Using this direct gas injection method, bubble size is regulated by the frequency and the power of the ultrasound, producing uniform bubble sizes in the sub-millimeter range. The technology results in extremely stable metal foams which can be cast into complex forms and re-melted without loss of foam integrity. Processing methods and properties of the ALUHAB foams will be discussed.

  18. Melt spun aluminium alloys for moulding optics

    Science.gov (United States)

    Gubbels, G.; Tegelaers, L.; Senden, R.

    2013-09-01

    Melt spinning is a rapid quenching process that makes it possible to create materials with a very fine microstructure. Due to this very fine microstructure the melt spinning process is an enabler for diamond turning optics and moulds without the need of post-polishing. Using diamond turning of melt spun aluminium one can achieve coating concept RSA-905 can be upgraded to a competitive alternative to steel in terms of price, performance and logistics. This paper presents some recent developments for improved mould performance of such concept. Hardness, wear resistance and adhesion are topics of interest and they can be applied by special coatings such as diamond-like carbon (DLC) and chromium nitride (CrN). These coatings make the aluminium alloy suitable for moulding mass production of small as well as larger optics, such as spectacle lenses.

  19. What is the risk of aluminium as a neurotoxin?

    Science.gov (United States)

    Exley, Christopher

    2014-06-01

    Aluminium is neurotoxic. Its free ion, Al(3+) (aq), is highly biologically reactive and uniquely equipped to do damage to essential cellular (neuronal) biochemistry. This unequivocal fact must be the starting point in examining the risk posed by aluminium as a neurotoxin in humans. Aluminium is present in the human brain and it accumulates with age. The most recent research demonstrates that a significant proportion of individuals older than 70 years of age have a potentially pathological accumulation of aluminium somewhere in their brain. What are the symptoms of chronic aluminium intoxication in humans? What if neurodegenerative diseases such as Alzheimer's disease are the manifestation of the risk of aluminium as a neurotoxin? How might such an (outrageous) hypothesis be tested?

  20. Simulation of aluminium STIR casting technique

    International Nuclear Information System (INIS)

    Hafizal Yazid; Mohd Harun; Hanani Yazid; Abd Aziz Mohamed; Muhammad Rawi Muhammad Zain; Zaiton Selamat; Mohd Shariff Sattar; Muhamad Jalil; Ismail Mustapha; Razali Kasim

    2006-01-01

    In this paper, the objective is to determine the optimum impeller speed correlated with holding time to achieve homogeneous reinforcement distribution for a particular set of experimental condition. Attempts are made to simulate the flow behaviourof the liquid aluminium using FLUENT software. Stepwise impeller speed ranging from 50 to 300 rpm.with 2 impeller angle blades of 45 and 90 degree with respect to the rotational plane were used

  1. Aluminium phosphide poising: a case report

    International Nuclear Information System (INIS)

    Hirani, S.A.A.; Rahman, A.

    2010-01-01

    This paper reports the case of a family in which three children were presented at Emergency Room (ER) with poisoning after the use of a pesticide at home. Initially, the cases were managed as routine cases of organophosphorus poisoning; however, the death of two children made the health team members realise that the poison's effects were delayed and devastating. Later, the compound was identified as Aluminium Phosphide (ALP), and the life of the last surviving child in the family was saved. (author)

  2. Helium behaviour in aluminium under hydrostatic pressure

    International Nuclear Information System (INIS)

    Sokurskij, Yu.N.; Tebus, V.N.; Zudilin, V.A.; Tumanova, G.M.

    1989-01-01

    Effect of hydrostatic compression on equilibrium helium bubbles in low aluminium-lithium alloy irradiated in reactor at 570 K is investigated. Measurements of hydrostatic density and electron-microscopic investigations have shown, that application of up to 2 GPa pressure reduces equilibrium size of helium bubbles and reduces helium swelling. Kinetics and thermodynamics of the process are considered with application of 'rigid sphere' equation which describes helium state in bubbles

  3. Swedish research on aluminium reactor technology

    International Nuclear Information System (INIS)

    Forsen, Bjoern

    1960-02-01

    A historical survey of the work done in Sweden this subject is given in the first part of the paper. The second part is elevated to a brief outline of the authors view of the present status of corrosion theories for aluminium in high temperature water. A theory where the crystallization of boehemite from the barrier layer is considered as an important control of the corrosion reaction is presented

  4. Barriers towards cleaner production for optimizing energy use and pollution control for foundry sector in Howrah, India

    Energy Technology Data Exchange (ETDEWEB)

    Mukherjee, D.P. [Central Pollution Control Board, Kolkata (India)

    2011-02-15

    The most pressing environmental problems of casting production in small-scale foundry sector are gaseous emission and utilization of energy. Promotion of clean technology towards cleaner production has achieved significant improvement. But that technology was not widely accepted due to different barriers. However, incremental innovation with the existing technology got preference. For realization of the scenario, operational performances of cupola and pollution control system were evaluated in 12 units and 15 units, respectively. The study revealed that foundry sector, as a whole, could not ensure proper utilization of the energy and the control of emission. The parameters governing the efficiency of these technologies varied remarkably, which questions its consistency and reliability. This study focused the major barriers towards cleaner production with an aim to define the strategies to overcome the eco-friendly casting production. (orig.)

  5. Multiply-negatively charged aluminium clusters and fullerenes

    Energy Technology Data Exchange (ETDEWEB)

    Walsh, Noelle

    2008-07-15

    Multiply negatively charged aluminium clusters and fullerenes were generated in a Penning trap using the 'electron-bath' technique. Aluminium monoanions were generated using a laser vaporisation source. After this, two-, three- and four-times negatively charged aluminium clusters were generated for the first time. This research marks the first observation of tetra-anionic metal clusters in the gas phase. Additionally, doubly-negatively charged fullerenes were generated. The smallest fullerene dianion observed contained 70 atoms. (orig.)

  6. Corrosion of Metal-Matrix Composites with Aluminium Alloy Substrate

    Directory of Open Access Journals (Sweden)

    B. Bobic

    2010-03-01

    Full Text Available The corrosion behaviour of MMCs with aluminium alloy matrix was presented. The corrosion characteristics of boron-, graphite-, silicon carbide-, alumina- and mica- reinforced aluminium MMCs were reviewed. The reinforcing phase influence on MMCs corrosion rate as well as on various corrosion forms (galvanic, pitting, stress corrosion cracking, corrosion fatique, tribocorrosion was discussed. Some corrosion protection methods of aluminium based MMCs were described

  7. No risk of Alzheimer's disease from aluminium in consumer products

    OpenAIRE

    German Federal Institute for Risk Assessment

    2007-01-01

    Aluminium is the third most frequent element in the earth's crust and occurs naturally in drinking water and other foods, particularly in fruit and vegetables. For consumers the main uptake route is food. There may be additional exposure from aluminium-containing food-contact articles like kitchen utensils, cans, foils or tubes from which the light metal migrates into the food. Furthermore, aluminium may also be contained in medicinal products to neutralise gastric acid, so-called antacids an...

  8. The aluminium content of infant formulas remains too high.

    Science.gov (United States)

    Chuchu, Nancy; Patel, Bhavini; Sebastian, Blaise; Exley, Christopher

    2013-10-08

    Recent research published in this journal highlighted the issue of the high content of aluminium in infant formulas. The expectation was that the findings would serve as a catalyst for manufacturers to address a significant problem of these, often necessary, components of infant nutrition. It is critically important that parents and other users have confidence in the safety of infant formulas and that they have reliable information to use in choosing a product with a lower content of aluminium. Herein, we have significantly extended the scope of the previous research and the aluminium content of 30 of the most widely available and often used infant formulas has been measured. Both ready-to-drink milks and milk powders were subjected to microwave digestion in the presence of 15.8 M HNO3 and 30% w/v H2O2 and the aluminium content of the digests was measured by TH GFAAS. Both ready-to-drink milks and milk powders were contaminated with aluminium. The concentration of aluminium across all milk products ranged from ca 100 to 430 μg/L. The concentration of aluminium in two soya-based milk products was 656 and 756 μg/L. The intake of aluminium from non-soya-based infant formulas varied from ca 100 to 300 μg per day. For soya-based milks it could be as high as 700 μg per day. All 30 infant formulas were contaminated with aluminium. There was no clear evidence that subsequent to the problem of aluminium being highlighted in a previous publication in this journal that contamination had been addressed and reduced. It is the opinion of the authors that regulatory and other non-voluntary methods are now required to reduce the aluminium content of infant formulas and thereby protect infants from chronic exposure to dietary aluminium.

  9. Improving the Crashworthiness of Aluminium Rail Vehicles

    Science.gov (United States)

    Zangani, Donato; Robinson, Mark; Kotsikos, George

    An experimental and modelling programme of work have been undertaken to predict the performance of aluminium welds in rail vehicles under highly dynamic loading conditions and provide design guidelines to reduce the likelihood of the occurrence of weld unzipping. Modelling of weld unzipping in large rail structures is a challenging task since it requires to deal with material instability, to take into account the uncertainties in material parameters and to address the problem of mesh resolution which together pose severe challenges to computability. The proposed methodology to the prediction of weld failure is based on the validation of the numerical models through correlation with laboratory scale tearing tests. The tearing tests were conducted on samples taken from real rail extrusions with the purpose of obtaining the failure parameters under dynamic loading and understanding the effect of weld material composition on joint behaviour. The validated material models were used to construct a FEA simulation of the collision of an aluminium rail car and investigate the effect of both joint geometry and welding techniques on the failure mechanism. Comparisons of the model with the failures observed in an aluminium rail vehicle that was involved in a high speed collision, have shown that it is possible to model the phenomenon of weld unzipping with good accuracy. The numerical models have also been used as a tool for the optimisation of joint design to improve crashworthiness.

  10. Aluminium in the rail transportation market

    Energy Technology Data Exchange (ETDEWEB)

    Zehnder, J. [Alcan Alesa Engineering Ltd., Zurich (Switzerland). Alcan Mass Transportation Systems

    2002-07-01

    Rail-transportation is not, as one might expect, a homogeneous market but extremely fragmented and even with huge differences from continent to continent, i.e. in North America freight transport is dominating whereas in Europe passenger transport prevails. A first segmentation splits infrastructure from vehicles. In a second layer of segmentation we distinguish between light rail vehicles, heavy metros, regional trains, intercity trains, high speed trains with and without tilting, maglev trains, freight vehicles and locomotives. Finally, we find aluminium applications in wheels, suspension parts, brake equipment, traction equipment, body structure, hang on parts and interior trim. On the infrastructure side best use of aluminium is in the field of power supply. In order to have the best solution for each application, all forms of products such as castings, forgings, flat rolled products and extrusions are needed and the engineers are using a broad choice or different alloys for all the requirements such as structural strength, decorative aspect, electrical conductivity, wear resistance, weldability, corrosion resistance etc. Innovation cycles in rail transportation are very slow, mainly because the expected life of vehicles is over 30 years and so no fleet owner will run the risk of getting vehicles with non-proven components, i.e. where a safe life of over 30 years cannot be shown. In the following the most important aluminium applications are shown and discussed. (orig.)

  11. Friction stir welding (FSW of aluminium foam sandwich panels

    Directory of Open Access Journals (Sweden)

    M. Bušić

    2016-07-01

    Full Text Available The article focuses on the influence of welding speed and tool tilt angle upon the mechanical properties at the friction stir welding of aluminium foam sandwich panels. Double side welding was used for producing butt welds of aluminium sandwich panels applying insertion of extruded aluminium profile. Such insertion provided lower pressure of the tool upon the aluminium panels, providing also sufficient volume of the material required for the weldment formation. Ultimate tensile strength and flexural strength for three-point bending test have been determined for samples taken from the welded joints. Results have confirmed anticipated effects of independent variables.

  12. Numerical predicting of recycling friendly wrought aluminium alloy compositions

    Directory of Open Access Journals (Sweden)

    Varužan Kevorkijan

    2013-09-01

    Full Text Available The model presented in this work enables the design of optimal (standard and non-standard “recycling-friendly” compositions and properties of wrought aluminium alloys with significantly increased amounts of post-consumed scrap. The following two routes were modelled in detail: (i the blending of standard and non-standard compositions of wrought aluminium alloys starting from post-consumed aluminium scrap sorted to various degrees simulated by the model; and (ii changing the initial standard composition of wrought aluminium alloys to non-standard “recycling friendly” ones - with broader concentration tolerance limits of alloying elements, without influencing the selected alloy properties, specified in advance.

  13. Investigation process of alcoholysis of hydride aluminium-adobe

    International Nuclear Information System (INIS)

    Numanov, M.I.; Normatov, I.Sh.; Mirsaidov, U.M.

    2001-01-01

    Considering of that process of acid treatment of aluminium-adobe hydride realizes in the ethyl alcohol media it was necessary study the process of alcoholysis of AlH 3 and aluminium additives. In the end of article authors became to conclusion that deficiency of spontaneous alcoholysis of AlH 3 in adobe caused by protective action of fiber; solvate ability of LiCl and alkoxy aluminium hydride of lithium-LiCl·CO 2 H 5 OH, Li Al(OC 2 H 5 ) 4 ·nC 2 H 5 OH decreasing the expectancy of responding of alcohol with aluminium hydride

  14. Trial finds better haemostasis with aluminium chloride during periapical surgery.

    Science.gov (United States)

    Mc Goldrick, Niall; Ross, Carly; Nelson, James

    2017-06-23

    DesignRandomised controlled trial in a university setting.InterventionPatients were randomised to epinephrine impregnated gauze or aluminium chloride for periapical surgery involving a single tooth with a periapical area of aluminium chloride group were analysed. Adequate haemostasis was achieved in 25 (52.1%) of the epinephrine group and 37 (72.5%) of the aluminium chloride group, a statistically significant difference.ConclusionsThe outcome showed better efficacy of haemostasis in the aluminium chloride group than in the gauze impregnated epinephrine group. The analysis of the patients and tooth-dependent variables showed no relationship with the effectiveness of haemostasis.

  15. Suitability of a South African silica sand for three-dimensional printing of foundry moulds and cores

    Directory of Open Access Journals (Sweden)

    Nyembwe, Kasongo

    2016-11-01

    Full Text Available Applications of three-dimensional printing (3DP to metal casting include, among other things, the direct manufacturing of foundry moulds and cores in refractory materials such as silica sand. The main properties of silica sand that are essentially related to the traditional moulding and core-making processes are: size distribution, clay content, pH, acid demand, and refractoriness. The silica sand used for 3DP must also be appropriately selected for the layer-based manufacturing process involved in 3DP. Properties such as grain size distribution, grain surface morphology, angularity, flowability, and recoating abilities have a particular importance when determining sand suitability. Because of these extra requirements, only a limited range of available foundry silica sands can be used for 3DP processes. The latter situation explains the scarcity and high cost of suitable silica sands, thus contributing to the relatively high operational costs of the 3DP processes for the production of sand moulds and cores. This research paper investigates the suitability of a locally-available silica sand for use in a Voxeljet VX1000 3DP machine. The local silica sand was assessed and compared with an imported silica sand recommended by the manufacturer of 3DP equipment in terms of foundry characteristics and recoating behaviour. The study shows that, despite the differences between the characteristics of the two silica sands, the local sand could be considered a suitable alternative to imported sand for rapid sand casting applications.

  16. Determination of Aluminium Content in Aluminium Hydroxide Formulation by FT-NIR Transmittance Spectroscopy

    DEFF Research Database (Denmark)

    Lai, Xuxin; Zheng, Yiwu; Søndergaard, Ib

    2007-01-01

    A method for determining the aluminium content of an aluminium hydroxide suspension using near infrared (NIR) transmittance spectroscopy has been developed. Inductively coupled plasma-atomic emission spectroscopy (ICP-AES) was used as reference method. The factors influencing the NIR analysis......-AES and NIR transmittance spectroscopy exhibit comparable precision and accuracy. The NIR method provides several advantages: no complicated sample preparation; easy to operate; fast and non-destructive. In conclusion, NIR transmittance spectroscopy can be an alternative analytical method for determining...

  17. A new synthesis process for aluminium nitride. Nouveau procede de synthese du nitrure d'aluminium

    Energy Technology Data Exchange (ETDEWEB)

    Haussonne, J.M. (CNET, Centre Lannion B, 22 (France)); Lostec, J. (CNET, Centre Lannion B, 22 (France)); Bertot, J.P. (CNET, Centre Lannion B, 22 (France)); Lostec, L. (CNET, Centre Lannion B, 22 (France)); Sadou, S. (CNET, Centre Lannion B, 22 (France))

    1993-04-01

    Thermodynamic considerations show that, even at room temperature, pure aluminium can react with nitrogen to form the aluminium nitride AlN. However, pure aluminium does not exist: it is always surrounded by an alumina shell that protects the metal from further reactions. Furthermore, in the hypothesis where one has been able to make aluminium react with nitrogen, an aluminium nitride shell will protect as well the metal core from further oxidation. Prompted by the Lanxide process allowing to form Al/Al[sub 2]O[sub 3] composites, we have mixed aluminium powders with lithium salts, and easily synthesized pure aluminium nitride by heating the mixed powders in nitrigen at temperatures ranging from 800 to 1200 C. Starting from aluminium powders with a specific area ranging from 0.3 to 4 m[sup 2]/g, we have been able to produce aluminium nitride with specific are ranging from 1 to 20 m[sup 2]/g. Mixed with Y[sub 2]O[sub 3]-CaO and sintered at 1720 C in N[sub 2], we obtained AlN ceramics owning 92% density and 160 W/m.K thermal conductivity. (orig.).

  18. There is (still too much aluminium in infant formulas

    Directory of Open Access Journals (Sweden)

    Burrell Shelle-Ann M

    2010-08-01

    Full Text Available Abstract Background Infant formulas are sophisticated milk-based feeds for infants which are used as a substitute for breast milk. Historically they are known to be contaminated by aluminium and in the past this has raised health concerns for exposed infants. We have measured the aluminium content of a number of widely used infant formulas to determine if their contamination by aluminium and consequent issues of child health persists. Methods Samples of ready-made milks and powders used to make milks were prepared by microwave digestion of acid/peroxide mixtures and their aluminium content determined by THGA. Results The concentration of aluminium in ready-made milks varied from ca 176 to 700 μg/L. The latter concentration was for a milk for preterm infants. The aluminium content of powders used to make milks varied from ca 2.4 to 4.3 μg/g. The latter content was for a soya-based formula and equated to a ready-to-drink milk concentration of 629 μg/L. Using the manufacturer's own guidelines of formula consumption the average daily ingestion of aluminium from infant formulas for a child of 6 months varied from ca 200 to 600 μg of aluminium. Generally ingestion was higher from powdered as compared to ready-made formulas. Conclusions The aluminium content of a range of well known brands of infant formulas remains high and particularly so for a product designed for preterm infants and a soya-based product designed for infants with cow's milk intolerances and allergies. Recent research demonstrating the vulnerability of infants to early exposure to aluminium serves to highlight an urgent need to reduce the aluminium content of infant formulas to as low a level as is practically possible.

  19. Long-term effects of aluminium dust inhalation.

    Science.gov (United States)

    Peters, Susan; Reid, Alison; Fritschi, Lin; de Klerk, Nicholas; Musk, A W Bill

    2013-12-01

    During the 1950s and 1960s, aluminium dust inhalation was used as a potential prophylaxis against silicosis in underground miners, including in Australia. We investigated the association between aluminium dust inhalation and cardiovascular, cerebrovascular and Alzheimer's diseases in a cohort of Australian male underground gold miners. We additionally looked at pneumoconiosis mortality to estimate the effect of the aluminium therapy. SMRs and 95% CI were calculated to compare mortality of the cohort members with that of the Western Australian male population (1961-2009). Internal comparisons on duration of aluminium dust inhalation were examined using Cox regression. Aluminium dust inhalation was reported for 647 out of 1894 underground gold miners. During 42 780 person-years of follow-up, 1577 deaths were observed. An indication of increased mortality of Alzheimer's disease among miners ever exposed to aluminium dust was found (SMR=1.38), although it was not statistically significant (95% CI 0.69 to 2.75). Rates for cardiovascular and cerebrovascular death were above population levels, but were similar for subjects with or without a history of aluminium dust inhalation. HRs suggested an increasing risk of cardiovascular disease with duration of aluminium dust inhalation (HR=1.02, 95% CI 1.00 to 1.04, per year of exposure). No difference in the association between duration of work underground and pneumoconiosis was observed between the groups with or without aluminium dust exposure. No protective effect against silicosis was observed from aluminium dust inhalation. Conversely, exposure to aluminium dust may possibly increase the risk of cardiovascular disease and dementia of the Alzheimer's type.

  20. [Risk and features of occupational diseases in nonferrous metallurgy workers of Kolsky Transpolar area].

    Science.gov (United States)

    Siurin, S A; Chashchin, V P; Frolova, N M

    2015-01-01

    The study covered data on 977 cases of occupational diseases in 615 workers of nonferrous metallurgy in Kolsky Transpolar area. Findings are high risk of occupational diseases in workers engaged into electrolysis production of aluminium, all nickel reprocessing and pyrometallic copper reprocessing (GR 7.02-10.0). Electrolysis operators and anode operators of aluminium production are more prone to occupational diseases, with bone and muscular disorders (46.8%) prevalent in the morbidity structure. Respiratory diseases are more prevalent (68.2-100%) in the occupational morbidity structure of copper-nickelindustry workers. Conclusion is made on mandatory improvement of the work conditions and more effective individual protective means against occupational hazards in workers of nonferrous metallurgy in Kolsky Transpolar area.

  1. Geotechnical and leaching properties of flowable fill incorporating waste foundry sand.

    Science.gov (United States)

    Deng, An; Tikalsky, Paul J

    2008-11-01

    Waste foundry sand (WFS) can be converted into flowable fill for geotechnical applications. In this study, WFS samples were obtained from 17 independent metal casting facilities with different casting processes, thus representing a good range of WFS properties. The laboratory studies include physical, geotechnical and leaching properties of flowable fills consisting of WFS, cement, and fly ash mixed to different water contents. The main properties measured include WFS physical properties (density, particle gradation, grain shape, and fine content), WFS flowable fill geotechnical properties (unconfined compressive strength, hydraulic conductivity, setting time, and bleeding), and the fill's leaching properties (heavy metals and organics in the bleed water and the leachate extracted from hardened WFS flowable fills). The test results indicate that in terms of the physical properties, most of the data fall within narrow ranges, although data from the copper/aluminum-based WFS samples might fall beyond the ranges. Geotechnical properties of WFS flowable fills in both fresh and hardened phases were verified conforming to the features of specified flowable fills. Material leaching analyses indicate that the toxicity of WFS flowable fills is below regulated criteria. A mix formulation range originated from this study is proposed for the design of WFS made flowable fill.

  2. Properties of made by different methods of RP impeller foundry patterns

    Directory of Open Access Journals (Sweden)

    G. Budzik

    2007-04-01

    Full Text Available This article presents the tests of properties of foundry patterns of turbocharger turbine impeller. Impellers prototypes were predestinated for casting by method losing patterns. There were carried out tests of these prototypes made by different methods of Rapid Prototyping (RP. Two impeller were made by growth methods: stereolitography (SLA and three dimensional printing (3DP. One prototype was made by the method of Vacuum Casting as a wax casting. Tests were executed in the Department of Machine Design of Rzeszow University of Technology in cooperation with WSK PZL Rzeszow and Car Technology Krakow. First impeller was carried out by method of stereolitography on SLA 250 plant. That pattern was also used to carry out silicon matrix for casting of wax pattern. Next pattern was printed by three dimensional printer Z510 from the powder ZP14. Good removability of the pattern from the mould is particularly essential for impellers of small turbines with blades of small thickness of their section. All pattern were tested on their removability from the ceramic mould. The best melting properties had the wax pattern. Patterns made from resin SL5170 (SLA and powder ZP14 (3DP were removed in the process of burning but about 1% of soot was left in the mould.

  3. Exposure vs toxicity levels of airborne quartz, metal and carbon particles in cast iron foundries.

    Science.gov (United States)

    Moroni, Beatrice; Viti, Cecilia; Cappelletti, David

    2014-01-01

    Aerosol dust samples and quartz raw materials from different working stations in foundry plants were characterized in order to assess the health risk in this working environment. Samples were analysed by scanning and transmission electron microscopy coupled with image analysis and microanalysis, and by cathodoluminescence spectroscopy. In addition, the concentration and the solubility degree of Fe and other metals of potential health effect (Mn, Zn and Pb) in the bulk samples were determined by inductively coupled plasma atomic emission spectrometry (ICP-AES). Overall, the results indicate substantial changes in quartz crystal structure and texture when passing from the raw material to the airborne dust, which include lattice defects, non-bridging oxygen hole centres and contamination of quartz grains by metal and/or graphite particles. All these aspects point towards the relevance of surface properties on reactivity. Exposure doses have been estimated based on surface area, and compared with threshold levels resulting from toxicology. The possible synergistic effects of concomitant exposure to inhalable magnetite, quartz and/or graphite particles in the same working environment have been properly remarked.

  4. The Use of Some Forecasting Methods and SWOT Analysis in the Selected Processes of Foundry

    Directory of Open Access Journals (Sweden)

    Szymszal J.

    2017-12-01

    Full Text Available Forecasting and analysis SWOT are helping tools in the business activity, because under conditions of dynamic changes in both closer and more distant surroundings, reliable, forward-looking information and trends analysis are playing a decisive role. At present, the ability to use available data in forecasting and other analyzes according with changes in business environment are the key managerial skills required, since both forecasting and SWOT analysis are a integral part of the management process, and the appropriate level of forecasting knowledge is increasingly appreciated. Examples of practical use of some forecasting methods in optimization of the procurement, production and distribution processes in foundries are given. The possibilities of using conventional quantitative forecasting methods based on econometric and adaptive models applying the creep trend and harmonic weights are presented. The econometric models were additionally supplemented with the presentation of error estimation methodology, quality assessment and statistical verification of the forecast. The possibility of using qualitative forecasts based on SWOT analysis was also mentioned.

  5. Effects of waste glass and waste foundry sand additions on reclaimed tiles containing sewage sludge ash.

    Science.gov (United States)

    Lin, Deng-Fong; Luo, Huan-Lin; Lin, Kuo-Liang; Liu, Zhe-Kun

    2017-07-01

    Applying sewage sludge ash (SSA) to produce reclaimed tiles is a promising recycling technology in resolving the increasing sludge wastes from wastewater treatment. However, performance of such reclaimed tiles is inferior to that of original ceramic tiles. Many researchers have therefore tried adding various industrial by-products to improve reclaimed tile properties. In this study, multiple materials including waste glass and waste foundry sand (WFS) were added in an attempt to improve physical and mechanical properties of reclaimed tiles with SSA. Samples with various combinations of clay, WFS, waste glass and SSA were made with three kiln temperatures of 1000°C, 1050°C, and 1100°C. A series of tests on the samples were next conducted. Test results showed that waste glass had positive effects on bending strength, water absorption and weight loss on ignition, while WFS contributed the most in reducing shrinkage, but could decrease the tile bending strength when large amount was added at a high kiln temperature. This study suggested that a combination of WFS from 10% to 15%, waste glass from 15% to 20%, SSA at 10% at a kiln temperature between 1000°C and 1050°C could result in quality reclaimed tiles with a balanced performance.

  6. Mechanical and Durability Properties of Concrete Made with Used Foundry Sand as Fine Aggregate

    Directory of Open Access Journals (Sweden)

    G. Ganesh Prabhu

    2015-01-01

    Full Text Available In recent years, the construction industry has been faced with a decline in the availability of natural sand due to the growth of the industry. On the other hand, the metal casting industries are being forced to find ways to safely dispose of waste foundry sand (FS. With the aim of resolving both of these issues, an investigation was carried out on the reuse of waste FS as an alternative material to natural sand in concrete production, satisfied with relevant international standards. The physical and chemical properties of the FS were addressed. The influence of FS on the behaviour of concrete was evaluated through strength and durability properties. The test results revealed that compared to the concrete mixtures with a substitution rate of 30%, the control mixture had a strength value that was only 6.3% higher, and this enhancement is not particularly high. In a similar manner, the durability properties of the concrete mixtures containing FS up to 30% were relatively close to those of control mixture. From the test results, it is suggested that FS with a substitution rate of up to 30% can be effectively used in concrete production without affecting the strength and durability properties of the concrete.

  7. Optimization of a new animal glue binder system cured by CO2 for use in foundry

    Directory of Open Access Journals (Sweden)

    Liu Weihua

    2012-11-01

    Full Text Available A new sand binder system cured by CO2 was prepared based on the animal bone glue. To overcome the disadvantages of animal glue such as agglomeration at room temperature, high energy consumption and low efficiency, an alkaline decomposition process was selected, and certain modifier was used to modify the performance of the animal glue binder. For the alkaline decomposition, NaOH was used as the catalyst with an addition of 4wt.% to the animal glue. A modifier was determined through the orthogonal experiment with a weight ratio of glycerin: glycol: dextrin: animal glue = 9:16:15:100, and the optimal modification reaction should be performed at 75 ℃ with a reaction time of 90 min. Ca(OH2 was used as a promoter; the optimal CO2 gas flux blowing into the sand was 0.7 m3·h-1 for a duration of 60 s under the experimental conditions. Results show that an original strength above 0.7 MPa and a final strength about 4.2 MPa can be achieved, which could meet the requirement of rapid moulding and core-making for foundry. The new binder was characterized and analyzed by means of IR, and the modification and CO2-cured mechanisms of this animal glue binder were also discussed.

  8. The Implementation of Computer Platform for Foundries Cooperating in a Supply Chain

    Directory of Open Access Journals (Sweden)

    Wilk-Kołodziejczyk D.

    2014-08-01

    Full Text Available This article presents a practical solution in the form of implementation of agent-based platform for the management of contracts in a network of foundries. The described implementation is a continuation of earlier scientific work in the field of design and theoretical system specification for cooperating companies [1]. The implementation addresses key design assumptions - the system is implemented using multi-agent technology, which offers the possibility of decentralisation and distributed processing of specified contracts and tenders. The implemented system enables the joint management of orders for a network of small and medium-sized metallurgical plants, while providing them with greater competitiveness and the ability to carry out large procurements. The article presents the functional aspects of the system - the user interface and the principle of operation of individual agents that represent businesses seeking potential suppliers or recipients of services and products. Additionally, the system is equipped with a bi-directional agent translating standards based on ontologies, which aims to automate the decision-making process during tender specifications as a response to the request.

  9. Steel foundry electric arc furnace dust management: stabilization by using lime and Portland cement.

    Science.gov (United States)

    Salihoglu, Guray; Pinarli, Vedat

    2008-05-30

    The purpose of this study was to determine an appropriate treatment for steel foundry electric arc furnace dust (EAFD) prior to permanent disposal. Lime and Portland cement (PC)-based stabilization was applied to treat the EAFD that contains lead and zinc above the landfilling limits, and is listed by USEPA as hazardous waste designation K061 and by EU as 10 02 07. Three types of paste samples were prepared with EAFD content varying between 0 and 90%. The first type contained the EAFD and Portland cement, the second contained the EAFD, Portland cement, and lime, and the third contained the EAFD and lime. All the samples were subjected to toxicity characteristics leaching procedure (TCLP) after an air-curing period of 28 days. pH changes were monitored and acid neutralization capacity of the samples were examined. Treatment effectiveness was evaluated in terms of reducing the heavy metal leachability to the levels below the USEPA landfilling criteria. An optimum composition for the EAFD stabilization was formulated as 30% EAFD +35% lime +35% Portland cement to achieve the landfilling criteria. The pH interval, where the solubility of the heavy metals in the EAFD was minimized, was found to be between 8.2 and 9.4.

  10. Mechanical properties of plasma-sprayed layers of aluminium and aluminium alloy on AZ 91

    Czech Academy of Sciences Publication Activity Database

    Kubatík, Tomáš František; Ctibor, Pavel; Mušálek, Radek; Janata, Marek

    2017-01-01

    Roč. 51, č. 2 (2017), s. 323-327 ISSN 1580-2949 R&D Projects: GA ČR(CZ) GP14-31538P Institutional support: RVO:61389021 Keywords : plasma spraying of aluminium * adhesion of coating * wear * magnesium alloy AZ91 Subject RIV: JG - Metallurgy OBOR OECD: Materials engineering Impact factor: 0.436, year: 2016

  11. Speciation analysis of aluminium and aluminium fluoride complexes by HPIC-UVVIS.

    Science.gov (United States)

    Frankowski, Marcin; Zioła-Frankowska, Anetta

    2010-10-15

    The study presents a new analytical method for speciation analysis in fractionation of aluminium fluoride complexes and free Al(3+) in soil samples. Aluminium speciation was studied in model solutions and soil extract samples by means of high performance ion chromatography (HPIC) with UV-VIS detection using post-column reaction with tiron for the separation and detection of aluminium fluoride complex and Al(3+) forms during one analysis. The paper presents particular stages of the chromatographic process optimization involving selecting the appropriate eluent strength, type of elution or concentration and quantity of derivatization reagent. HPIC was performed on a bifunctional analytical column Dionex IonPac CS5A. The use of gradient elution and the eluents A: 1M NH(4)Cl and B: water acidified to pH of eluent phase, enabled full separation of fluoride aluminium forms as AlF(2)(+), AlF(3)(0), AlF(4)(-) (first signal), AlF(2+) (second signal) and form Al(3+) in a single analytical procedure. The proposed new method HPIC-UVVIS was applied successfully in the quantitative and qualitative analysis of soil samples. Copyright © 2010 Elsevier B.V. All rights reserved.

  12. Aluminium and Alzheimer's disease: the science that describes the link

    National Research Council Canada - National Science Library

    Exley, Christopher

    2001-01-01

    ... that has been encircled is the gene for the amyloid precursor protein. (Thanks to Walter Lukiw for supplying this information.) Aluminium and Alzheimer's Disease: The Science that Describes the LinkAluminium and Alzheimer's Disease The Science that Describes the Link Edited by Christopher Exley Birchall Centre for Inorganic Chemistry and Materials Scienc...

  13. Enhanced corrosion protection by microstructural control of aluminium brazing sheet

    NARCIS (Netherlands)

    Norouzi Afshar, F.

    2013-01-01

    Aluminium brazing sheet is a sandwich material made out of two aluminium alloys (AA4xxx/AA3xxx) and is widely used in automotive heat exchangers. One of the main performance criteria for heat exchanger units is the lifetime of the product. The lifetime of the heat exchanger units is determined by

  14. An interesting and efficient green corrosion inhibitor for aluminium ...

    African Journals Online (AJOL)

    An interesting and efficient green corrosion inhibitor for aluminium from extracts of Moringa oleifera in acidic solution. ... L.A. Nnanna, I.O. Owate ... using gravimetric and thermometric techniques at 30 and 60oC. Results obtained showed that Moringa oleifera functioned as an excellent corrosion inhibitor for aluminium in the ...

  15. Effects and mechanisms of grain refinement in aluminium alloys

    Indian Academy of Sciences (India)

    Unknown

    Abstract. Grain refinement plays a crucial role in improving characteristics and properties of cast and wrought aluminium alloys. Generally Al–Ti and Al–Ti–B master alloys are added to the aluminium alloys to grain refine the solidified product. The mechanism of grain refinement is of considerable controversy in the scientific ...

  16. Three body abrasion of laser surface alloyed aluminium AA1200

    CSIR Research Space (South Africa)

    Mabhali, Luyolo AB

    2012-06-01

    Full Text Available Laser surface alloying of aluminium AA1200 was performed with a 4 kW Nd:YAG laser to improve the abrasion wear resistance. Aluminium surfaces reinforced with metal matrix composites and intermetallic phases were achieved. The phases present depended...

  17. Comparative study of highly dense aluminium- and gallium-doped ...

    Indian Academy of Sciences (India)

    Administrator

    cause of their optoelectronic properties in addition to low cost, high stability and excellent surface uniformity (low roughness). Doping zinc oxide with some elements like aluminium, gallium, boron, niobium and indium has a great impact for having enhancements of its optical and electrical properties. Aluminium and gallium ...

  18. Laser cladding of aluminium using TiB2

    CSIR Research Space (South Africa)

    Kumar, S

    2010-03-01

    Full Text Available Modification of Aluminium surface by injecting, dispersing and melting TiB2 powder with the help of a laser beam promises to enhance tribological properties of Aluminium. The present work consists of making single lines and various overlapping lines...

  19. The effects of aluminium and selenium supplementation on brain ...

    African Journals Online (AJOL)

    This in vivo study was designed to investigate the potential of aluminium (Al), in the absence of added iron, to participate in either antioxidant or pro-oxidant events. Some markers of oxidative stress were determined in liver and brain of rats exposed to aluminium lactate, either alone or in the presence of dietary supplements ...

  20. Effects and mechanisms of grain refinement in aluminium alloys

    Indian Academy of Sciences (India)

    2016-08-26

    Aug 26, 2016 ... Grain refinement plays a crucial role in improving characteristics and properties of cast and wrought aluminium alloys. Generally Al–Ti and Al–Ti–B master alloys are added to the aluminium alloys to grain refine the solidified product. The mechanism of grain refinement is of considerable controversy in the ...

  1. Carbonaceous alumina films deposited by MOCVD from aluminium ...

    Indian Academy of Sciences (India)

    Spectroscopic ellipsometry was used to characterize carbonaceous, crystalline aluminium oxide films grown on Si(100) by low-pressure metal organic chemical vapour deposition, using aluminium acetylacetonate as the precursor. The presence of carbon in the films, attribured to the use of a metalorganic precursor for the ...

  2. Aluminium removal from water after defluoridation with the electrocoagulation process.

    Science.gov (United States)

    Sinha, Richa; Mathur, Sanjay; Brighu, Urmila

    2015-01-01

    Fluoride is the most electronegative element and has a strong affinity for aluminium. Owing to this fact, most of the techniques used for fluoride removal utilized aluminium compounds, which results in high concentrations of aluminium in treated water. In the present paper, a new approach is presented to meet the WHO guideline for residual aluminium concentration as 0.2 mg/L. In the present work, the electrocoagulation (EC) process was used for fluoride removal. It was found that aluminium content in water increases with an increase in the energy input. Therefore, experiments were optimized for a minimum energy input to achieve the target value (0.7 mg/L) of fluoride in resultant water. These optimized sets were used for further investigations of aluminium control. The experimental investigations revealed that use of bentonite clay as coagulant in clariflocculation brings down the aluminium concentration of water below the WHO guideline. Bentonite dose of 2 g/L was found to be the best for efficient removal of aluminium.

  3. Combined Corrosion and Wear of Aluminium Alloy 7075-T6

    NARCIS (Netherlands)

    Liu, Y.; Mol, J.M.C.; Janssen, G.C.A.M.

    2016-01-01

    The aluminium alloy 7075-T6 is widely used in engineering. In some applications, like slurry transport, corrosion and abrasion occur simultaneously, resulting in early material failure. In the present work, we investigated the combined effect of corrosion and wear on the aluminium alloy 7075-T6. We

  4. Aluminium Tolerance of Four Bean ( Phaseolus vulgaris L.) Varieties ...

    African Journals Online (AJOL)

    Root elongation produced superior differential rating in assessing for aluminium toxicity in the beans. On the other hand, Eriochrome cyanine R staining lacked clear differentiation especially where there were marginal differences of Al tolerance. It follows that, screening for aluminium tolerance in common beans can ...

  5. Aluminium Electroplating on Steel from a Fused Bromide Electrolyte

    Energy Technology Data Exchange (ETDEWEB)

    Prabhat Tripathy; Laura Wurth; Eric Dufek; Toni Y. Gutknecht; Natalie Gese; Paula Hahn; Steven Frank; Guy Fredrickson; J Stephen Herring

    2014-08-01

    A quaternary bromide bath (LiBr-KBr-CsBr-AlBr3) was used to electro-coat aluminium on steel substrates. The electrolyte was prepared by the addition of AlBr3 into the eutectic LiBr-KBr-CsBr melt. A smooth, thick, adherent and shiny aluminium coating could be obtained with 80 wt.% AlBr3 in the ternary melt. The SEM photographs of the coated surfaces suggest the formation of thick and dense coatings with good aluminium coverage. Both salt immersion and open circuit potential measurement suggest that the coatings did display good corrosion-resistance behavior. Annealing of the coated surfaces, prior to corrosion tests, suggested the robustness of the metallic aluminium coating in preventing the corrosion of the steel surfaces. Studies also indicated that the quaternary bromide plating bath can potentially provide a better aluminium coating on both ferrous and non-ferrous metals, including complex surfaces/geometries.

  6. Aluminium/iron reinforced polyfurfuryl alcohol resin as advanced biocomposites

    Directory of Open Access Journals (Sweden)

    Rakesh Kumar

    2016-07-01

    Full Text Available Aluminium and iron are widely used in construction sectors for the preparation of advanced composites with epoxy resins as matrices. In recent times, there are several reports on the polymerization of polyfufuryl alcohol (PFA a thermoset bioresins from furfuryl alcohol (FA. FA is obtained from waste of sugarcane bagasse. In this work, first the possibility of curing PFA from FA in the presence of aluminium or iron has been explored. Absorbance results from colorimeter/spectrophotometerindicated that the curing of FA to PFA in presence of aluminium started easily while in presence of iron the curing of FA to PFA could not start. Based on the above results, aluminium wire reinforced composites were successfully prepared with three different weight fractions (0.13, 0.09 and 0.07 of aluminium wire. The mechanical properties of these composites were determined theoretically and reported.

  7. Calculation of electron transmission through aluminium foil

    International Nuclear Information System (INIS)

    Abroyan, M.A.; Mel'ker, A.I.; Mikhajlin, A.I.; Sirotinkin, V.V.; Tokmakov, I.L.

    1987-01-01

    Calculated by Monte Carlo method energy and angular distributions of electrons transmitted through aluminium foil with 50 μm thickness are presented. 200-500 electron energy ranges and angles of electron incidence on foil from 0 to 40 deg C are considered. That allows to use results for more universal accelerator group, for example, for accelerators with scanning beam used in industry. The received values of angular and energy characteristics allow to increase essentially estimation accuracy of accelerator extraction devices and dose distribution on irradiating item

  8. Deviatoric response of the aluminium alloy, 5083

    Science.gov (United States)

    Appleby-Thomas, Gareth; Hazell, Paul; Millett, Jeremy; Bourne, Neil

    2009-06-01

    Aluminium alloys such as 5083 are established light weight armour materials. As such, the shock response of these materials is of great importance. The shear strength of a material under shock loading provides an insight into its ballistic performance. In this investigation embedded manganin stress gauges have been employed to measure both the longitudinal and lateral components of stress during plate impact experiments over a range of impact stresses. In turn, these results were used to determine the shear strength and to investigate the time dependence of lateral stress behind the shock front to give an indication of material response.

  9. Convenient synthesis of deuterated aluminium hydrides

    Energy Technology Data Exchange (ETDEWEB)

    Pawelke, Roland H.; Felderhoff, Michael; Weidenthaler, Claudia [Max-Planck-Institut fuer Kohlenforschung, Kaiser-Wilhelm-Platz 1, 45470 Muelheim an der Ruhr (Germany); Schueth, Ferdi [Max-Planck-Institut fuer Kohlenforschung, Kaiser-Wilhelm-Platz 1, 45470 Muelheim an der Ruhr (Germany)], E-mail: schueth@mpi-muelheim.mpg.de

    2008-09-15

    We describe the ball-milling synthesis of alkali metal deuterides from commercial lithium aluminium deuteride. This reaction principle was exemplified by the mechanochemical synthesis of NaAlD{sub 4} and KAlD{sub 4}. NaAlD{sub 4} was prepared on the multi-gram scale by this procedure and purified by standard wet-chemical separation. Pure NaAlD{sub 4} was obtained and used for the synthesis of Ca(AlD{sub 4}){sub 2}. The formation of all products was verified by X-ray diffraction.

  10. Experimental fatigue curves for aluminium brazed areas

    Science.gov (United States)

    Dimitescu, A.; Babiş, C.; Niţoi, D. F.; Radu, C.

    2017-08-01

    An important factor for the quality of joints is the brazed area. The fatigue check occupies a major position among many test procedures and methods, especially by the joining technologies. The results of processing the fatigue data experiments for aluminium brazed samples are used to find the regression function and the response surface methodology. The fatigue process of mechanical components under service loading is stochastic in nature. The prediction of time-dependent fatigue reliability is critical for the design and maintenance planning of many structural components.

  11. Friction stir welding of single crystal aluminium

    DEFF Research Database (Denmark)

    Fonda, Richard Warren; Wert, John A.; Reynolds, A.P.

    2007-01-01

    Friction stir welds were prepared in different orientations in an aluminium single crystal. The welds were quenched to preserve the microstructure surrounding the tool and then electron backscattered diffraction was used to reveal the generation of grain boundaries and the evolution...... to new crystal orientations, producing new grain boundaries in the process. These refined grains develop a {112}. texture closer to the tool. Large conventionally recrystallised grains sometimes form in the outer regions of the refined grain structure, but become ever more deformed as they approach...

  12. Aluminium and the automobile. Aluminium und Automobil. Vortraege eines internationalen Symposiums der Aluminium-Zentrale, Duesseldorf, 1980

    Energy Technology Data Exchange (ETDEWEB)

    1981-04-01

    The first symposium on 'Aluminium and the Automobile' took place in March 1976. The lectures of the latest symposium report on the time in between; with special regard to the extent and intensity with wich aluminium - whose advantages and desadvantages are known - was a subject of research and development work done by car producers and parts- and accessory producing industry. Producers of engine blocks, wheels brakes, sunroofs, window-glass mechanisms, heat exchangers, air-filters, drive shafts - just to mention a few described their success but also gave and account of so far unsolved problems. Aluminum and car producers from abroad gave valuable contributions as well. Good news is the technical progress which was clearly reflected in all the lectures. The automobile of the future needs to be further developed in order te fulfill the requirements of lower weight and energy saving cost reduction is equally important for the German and European car industry due to the increasingly hard competitive struggle. Contrary to previous predictions a sufficient supply of alluminium with be available in the years to come.

  13. Gas accumulation at grain boundaries during 800 MeV proton irradiation of aluminium and aluminium-alloys

    DEFF Research Database (Denmark)

    Singh, Bachu Narain; Horsewell, Andy; Sommer, W. F.

    1986-01-01

    ) showed a complete absence of voids or bubbles in the grain interiors of the aluminium and the aluminium-alloys. Bubbles were clearly visible by TEM at grain boundaries in pure Al and the AlMg3 alloy; but bubbles were not visible in the Al6061 alloy. The bubble density in the AlMg3 alloy was considerably...

  14. Reactions on carbon anodes in aluminium electrolysis

    Energy Technology Data Exchange (ETDEWEB)

    Eidet, Trygve

    1997-12-31

    The consumption of carbon anodes and energy in aluminium electrolysis is higher than what is required theoretically. This thesis studies the most important of the reactions that consume anode materials. These reactions are the electrochemical anode reaction and the airburn and carboxy reactions. The first part of the thesis deals with the kinetics and mechanism of the electrochemical anode reaction using electrochemical impedance spectroscopy. The second part deals with air and carboxy reactivity of carbon anodes and studies the effects of inorganic impurities on the reactivity of carbon anodes in the aluminium industry. Special attention is given to sulphur since its effect on the carbon gasification is not well understood. Sulphur is always present in anodes, and it is expected that the sulphur content of available anode cokes will increase in the future. It has also been suggested that sulphur poisons catalyzing impurities in the anodes. Other impurities that were investigated are iron, nickel and vanadium, which are common impurities in anodes which have been reported to catalyze carbon gasification. 88 refs., 92 figs., 24 tabs.

  15. Monitoring of heavy metal particle emission in the exhaust duct of a foundry using LIBS.

    Science.gov (United States)

    Dutouquet, C; Gallou, G; Le Bihan, O; Sirven, J B; Dermigny, A; Torralba, B; Frejafon, E

    2014-09-01

    Heavy metals have long been known to be detrimental to human health and the environment. Their emission is mainly considered to occur via the atmospheric route. Most of airborne heavy metals are of anthropogenic origin and produced through combustion processes at industrial sites such as incinerators and foundries. Current regulations impose threshold limits on heavy metal emissions. The reference method currently implemented for quantitative measurements at exhaust stacks consists of on-site sampling of heavy metals on filters for the particulate phase (the most prominent and only fraction considered in this study) prior to subsequent laboratory analysis. Results are therefore known only a few days after sampling. Stiffer regulations require the development of adapted tools allowing automatic, on-site or even in-situ measurements with temporal resolutions. The Laser-Induced Breakdown Spectroscopy (LIBS) technique was deemed as a potential candidate to meet these requirements. On site experiments were run by melting copper bars and monitoring emission of this element in an exhaust duct at a pilot-scale furnace in a French research center dedicated to metal casting. Two approaches designated as indirect and direct analysis were broached in these experiments. The former corresponds to filter enrichment prior to subsequent LIBS interrogation whereas the latter entails laser focusing right through the aerosol for detection. On-site calibration curves were built and compared with those obtained at laboratory scale in order to investigate possible matrix and analyte effects. Eventually, the obtained results in terms of detection limits and quantitative temporal monitoring of copper emission clearly emphasize the potentialities of the direct LIBS measurements. Copyright © 2014 Elsevier B.V. All rights reserved.

  16. Mechanical and toxicological evaluation of concrete artifacts containing waste foundry sand.

    Science.gov (United States)

    Mastella, Miguel Angelo; Gislon, Edivelton Soratto; Pelisser, Fernando; Ricken, Cláudio; da Silva, Luciano; Angioletto, Elídio; Montedo, Oscar Rubem Klegues

    2014-08-01

    The creation of metal parts via casting uses molds that are generally made from sand and phenolic resin. The waste generated after the casting process is called waste foundry sand (WFS). Depending on the mold composition and the casting process, WFS can contain substances that prevent its direct emission to the environment. In Brazil, this waste is classified according to the Standard ABNT NBR 10004:2004 as a waste Class II (Non-Inert). The recycling of this waste is limited because its characteristics change significantly after use. Although the use (or reuse) of this byproduct in civil construction is a technically feasible alternative, its effects must be evaluated, especially from mechanical and environmental points of view. Thus, the objective of this study is to investigate the effect of the use of WFS in the manufacture of cement artifacts, such as masonry blocks for walls, structural masonry blocks, and paving blocks. Blocks containing different concentrations of WFS (up to 75% by weight) were produced and evaluated using compressive strength tests (35 MPa at 28 days) and toxicity tests on Daphnia magna, Allium cepa (onion root), and Eisenia foetida (earthworm). The results showed that there was not a considerable reduction in the compressive strength, with values of 35 ± 2 MPa at 28 days. The toxicity study with the material obtained from leaching did not significantly interfere with the development of D. magna and E. foetida, but the growth of the A. cepa species was reduced. The study showed that the use of this waste in the production of concrete blocks is feasible from both mechanical and environmental points of view. Copyright © 2014 Elsevier Ltd. All rights reserved.

  17. Exploring Mission Concepts with the JPL Innovation Foundry A-Team

    Science.gov (United States)

    Ziemer, John K.; Ervin, Joan; Lang, Jared

    2013-01-01

    The JPL Innovation Foundry has established a new approach for exploring, developing, and evaluating early concepts called the A-Team. The A-Team combines innovative collaborative methods with subject matter expertise and analysis tools to help mature mission concepts. Science, implementation, and programmatic elements are all considered during an A-Team study. Methods are grouped by Concept Maturity Level (CML), from 1 through 3, including idea generation and capture (CML 1), initial feasibility assessment (CML 2), and trade space exploration (CML 3). Methods used for each CML are presented, and the key team roles are described from two points of view: innovative methods and technical expertise. A-Team roles for providing innovative methods include the facilitator, study lead, and assistant study lead. A-Team roles for providing technical expertise include the architect, lead systems engineer, and integration engineer. In addition to these key roles, each A-Team study is uniquely staffed to match the study topic and scope including subject matter experts, scientists, technologists, flight and instrument systems engineers, and program managers as needed. Advanced analysis and collaborative engineering tools (e.g. cost, science traceability, mission design, knowledge capture, study and analysis support infrastructure) are also under development for use in A-Team studies and will be discussed briefly. The A-Team facilities provide a constructive environment for innovative ideas from all aspects of mission formulation to eliminate isolated studies and come together early in the development cycle when they can provide the biggest impact. This paper provides an overview of the A-Team, its study processes, roles, methods, tools and facilities.

  18. Engineering properties of concrete with partial utilization of used foundry sand.

    Science.gov (United States)

    Manoharan, Thiruvenkitam; Laksmanan, Dhamothiran; Mylsamy, Kaliyannan; Sivakumar, Pandian; Sircar, Anirbid

    2018-01-01

    Solid wastes generated from manufacturing industries are increasing at an alarming rate and it is consistently increasing. One such industrial solid waste is Used Foundry Sand (UFS). On the other hand, fine aggregates involved in the concrete are generally river sand, which is scarce, high cost and excavation of the river sand that promote environmental degradation. So, there is an urge to find some alternative solution to dispose UFS and to limit the use of river sand. In this research work, river sand was partially replaced by UFS. The percentage replacements were 0, 5, 10, 15, 20 and 25 wt% respectively. Experimental investigations were carried out to evaluate the mechanical, durability and micro-structural properties of M20 concrete at the age of 7, 28 and 91 day. XRD (X-ray Diffraction), EDX (Energy Dispersive X-ray) and optical-microscopic imaging analysis were performed to identify the presence of various compounds and micro cracks in the concrete with UFS. Comparative studies on control mix against trial mix were carried out. It was found that compression strength, flexural strength and modulus of elasticity were approximately constant up to 20 wt% UFS and decreased with further addition. Whereas, split tensile strength was increased after 20 wt% addition but it affects the other properties of concrete. The durability test results showed that the resistance of concrete against abrasion and rapid chloride permeability of the concrete mixture containing UFS up to 20 wt% were almost similar to the values of control mix. The findings suggest that UFS can effectively replace river sand. However, it is recommended that the replacement should not exceed 20 wt%. Copyright © 2017. Published by Elsevier Ltd.

  19. Optimization as investment decision support in a Swedish medium-sized iron foundry - A move beyond traditional energy auditing

    International Nuclear Information System (INIS)

    Thollander, Patrik; Mardan, Nawzad; Karlsson, Magnus

    2009-01-01

    Due to increased globalisation, industries are facing greater competition that is pressing companies into decreasing their expenses in order to increase their profits. As regards Swedish industry, it has been faced with substantial increases in energy prices in recent years. Barriers to energy efficiency such as imperfect information inhibit investments in energy efficiency measures, energy audits being one means of reducing barriers and overcoming imperfect information. However, an evaluation of such energy audits in Sweden reveals that it is chiefly low-cost measures that are undertaken as a result of an audit. Moreover, these audits often tend to focus on support processes such as ventilation, lighting, air compressors etc., while measures impacting production processes are often not as extensively covered, which underlines the need for further support in addition to energy audits. Decision support is practised in a variety of different disciplines such as optimization and simulation and the aim of this paper is to explore whether investment decision support practices may be used successfully towards small and medium-sized manufacturers in Sweden when complex production-related investment decisions are taken. The optimization results from the different cases, involving a foundry's investment in a new melting unit, indicate that with no electricity price fluctuations over the day, the investment seems sound as it lowers the overall energy costs. However, with fluctuating electricity prices, there are no large differences in energy costs between the option of retaining the existing five melting furnaces at the foundry and investing in a twin furnace and removing the holding furnaces - which was the initial investment plan for the foundry in the study. It would not have been possible to achieve this outcome without the use of investment decision support such as MIND. One of the main conclusions in this paper is that investment decision support, when strategic

  20. Dietary exposure to aluminium of the Hong Kong population.

    Science.gov (United States)

    Wong, Waiky W K; Chung, Stephen W C; Kwong, K P; Yin Ho, Yuk; Xiao, Ying

    2010-04-01

    A total of 256 individual food samples were collected in Hong Kong for aluminium testing. Most of food samples were analysed in ready-to-eat form. High aluminium levels were found in steamed bread/bun/cake (mean: 100-320 mg kg(-1)), some bakery products such as muffin, pancake/waffle, coconut tart and cake (mean: 250, 160, 120 and 91 mg kg(-1), respectively), and jellyfish (ready-to-eat form) (mean: 1200 mg kg(-1)). The results demonstrated that aluminium-containing food additives have been widely used in these food products. The average dietary exposure to aluminium for a 60 kg adult was estimated to be 0.60 mg kg(-1) bw week(-1), which amounted to 60% of the new PTWI established by JECFA. The main dietary source was "steamed bread/bun/cake", which contributed to 60% of the total exposure, followed by "bakery products" and "jellyfish", which contributed to 23 and 10% of the total exposure, respectively. However, the estimation did not include the intake of aluminium from natural food sources, food contact materials or other sources (e.g. drinking water). Although the results indicated that aluminium it is unlikely to cause adverse health effect for the general population, the risk to some populations who regularly consume foods with aluminium-containing food additives cannot be ruled out.

  1. Does allergen-specific immunotherapy induce contact allergy to aluminium?

    Science.gov (United States)

    Netterlid, Eva; Hindsén, Monica; Siemund, Ingrid; Björk, Jonas; Werner, Sonja; Jacobsson, Helene; Güner, Nuray; Bruze, Magnus

    2013-01-01

    Persistent, itching nodules have been reported to appear at the injection site after allergen-specific immuno-therapy with aluminium-precipitated antigen extract, occasionally in conjunction with contact allergy to aluminium. This study aimed to quantify the development of contact allergy to aluminium during allergen-specific immunotherapy. A randomized, controlled, single-blind multicentre study of children and adults entering allergen-specific immunotherapy was performed using questionnaires and patch-testing. A total of 205 individuals completed the study. In the 3 study groups all subjects tested negative to aluminium before allergen-specific immunotherapy and 4 tested positive after therapy. In the control group 4 participants tested positive to aluminium. Six out of 8 who tested positive also had atopic dermatitis. Positive test results were found in 5/78 children and 3/127 adults. Allergen-specific immunotherapy was not shown to be a risk factor for contact allergy to aluminium. Among those who did develop aluminium allergy, children and those with atopic dermatitis were more highly represented.

  2. Older workers

    NARCIS (Netherlands)

    Ybema,J.F.; Giesen, F.

    2014-01-01

    Due to an ageing population and global economic competition, there is a societal need for people to extend their working lives while maintaining high work productivity. This article presents an overview of the labour participation, job performance, and job characteristics of older workers in the

  3. Migrating Worker

    DEFF Research Database (Denmark)

    Hansen, Hans

    This is the preliminary report on the results obtained in the Migrating Worker-project. This project was initiated by the Danish Ministry of Finance with the aim of illustrating the effects of the 1408/71 agreement and the bilateral double taxation agreements Denmark has with the countries included...

  4. The varied functions of aluminium-activated malate transporters-much more than aluminium resistance.

    Science.gov (United States)

    Palmer, Antony J; Baker, Alison; Muench, Stephen P

    2016-06-15

    The ALMT (aluminium-activated malate transporter) family comprises a functionally diverse but structurally similar group of ion channels. They are found ubiquitously in plant species, expressed throughout different tissues, and located in either the plasma membrane or tonoplast. The first family member identified was TaALMT1, discovered in wheat root tips, which was found to be involved in aluminium resistance by means of malate exudation into the soil. However, since this discovery other family members have been shown to have many other functions such as roles in stomatal opening, general anionic homoeostasis, and in economically valuable traits such as fruit flavour. Recent evidence has also shown that ALMT proteins can act as key molecular actors in GABA (γ-aminobutyric acid) signalling, the first evidence that GABA can act as a signal transducer in plants. © 2016 The Author(s). Published by Portland Press Limited on behalf of the Biochemical Society.

  5. Corrosion issues of powder coated AA6060 aluminium profiles

    DEFF Research Database (Denmark)

    Din, Rameez Ud; Valgarðsson, Smári; Jellesen, Morten Stendahl

    2015-01-01

    In this study detailed microstructural investigation of the reason for unexpected corrosion of powder coated aluminium alloy AA6060 windows profiles has been performed. The results from this study reveals that the failure of the window profiles was originated from the surface defects present...... on the extruded AA6060 aluminium profile after metallurgical process prior to powder coating. Surface defects are produced due to intermetallic particles in the alloy, which disturb the flow during the extrusion process. The corrosion mechanism leading to the failure of the powder coated AA6060 aluminium profiles...

  6. Recurrent sterile abscesses following aluminium adjuvant-containing vaccines.

    Science.gov (United States)

    Klein, Nicola P; Edwards, Kathryn M; Sparks, Robert C; Dekker, Cornelia L

    2009-01-01

    Abscess formation following immunisation is a previously reported complication, generally associated with microbial contamination of the vaccine. Less commonly, such abscesses have been sterile. Here we describe two children evaluated in the Center for Disease Control and Prevention (CDC)-funded Clinical Immunization Safety Assessment (CISA) network who developed recurrent sterile abscesses after administration of vaccines containing aluminium adjuvant, either individually or in combination. Although the abscesses healed without sequelae, these occurrences support an association between receipt of aluminium adjuvant and sterile abscesses in susceptible patients. For patients with similar symptoms, clinicians may wish to choose a vaccine formulation containing the least amount of aluminium adjuvant.

  7. Aluminium determination in U Alx using atomic absorption spectrophotometry

    International Nuclear Information System (INIS)

    Dantas, E.S.K.; Pires, M.A.F.

    1994-01-01

    Available as short communication only. A method for aluminium determination in uranium-aluminium dispersions (U al x ) using atomic absorption spectrometry is presented. The sample is dissolved in nitric acid, heated, dried, and market up the volume with 0.1 N H NO 3 . The uranium is precipitated with 30% NaOH and the aluminium is determined in the solution after filtration. The determination limit achieved was 5 μg Al/mL. The method is reproducible. (author). 7 refs, 2 tabs

  8. Effect of pressurized steam on AA1050 aluminium

    DEFF Research Database (Denmark)

    Jariyaboon, Manthana; Møller, Per; Ambat, Rajan

    2012-01-01

    Purpose - The purpose of this paper is to understand the effect of pressurized steam on surface changes, structures of intermetallic particles and corrosion behavior of AA1050 aluminium. Design/methodology/approach - Industrially pure aluminium (AA1050, 99.5 per cent) surfaces were exposed...... reactivities was observed due to the formation of the compact oxide layer. Originality/value - This paper reveals a detailed investigation of how pressurized steam can affect the corrosion behaviour of AA1050 aluminium and the structure of Fe-containing intermetallic particles....

  9. Characterization and extraction of gold contained in foundry industrial wastes; Caracterizacion y extraccion de oro contenido en matrices de desechos industriales de fundicion

    Energy Technology Data Exchange (ETDEWEB)

    Vite T, J.; Vite T, M.; Diaz C, A.; Carreno de Leon, C. [Instituto Nacional de Investigaciones Nucleares, Depto. de Estudios del Ambiente, A.P. 18-1027, 11801 Mexico D.F. (Mexico)

    1999-07-01

    Gold was characterized and leached in foundry sands. These wastes are product among others of the automotive industry where they are used as molds material which are contaminated by diverse metals during the foundry. To fulfil the leaching process four coupled thermostat columns were used. To characterize the solid it was used the X-ray diffraction technique. For the qualitative analysis it was used the Activation analysis technique. Finally, for the study of liquors was used the Plasma diffraction spectroscopy (Icp-As) technique. The obtained results show that the process which was used the thermostat columns was more efficient, than the methods traditionally recommended. (Author)

  10. Effects of Moisture Content on the Foundry Properties of Yola Natural Sand

    Directory of Open Access Journals (Sweden)

    Paul Aondona IHOM

    2012-08-01

    Full Text Available The effect of moisture content of Yola natural sand has been studied. The moisture content was varied from 1 to 9%. The effect of the moisture content on the green compression strength, green permeability and bulk density was investigated. Particle size distribution of the natural sand, the grain fineness number, average grain size, grain shape and the clay content of the natural sand were also studied. 5% moisture gave the optimum green compression strength of 118.6KN/m2. The dry compression strength increased with moisture content, an optimum value of 4000KN/m2 was obtained at 9% moisture. The Yola natural sand had a grain fineness number of 88.05AFS, average grain size of 335.78 microns and a clay content of 26%. A sand mixture containing 5% moisture was prepared and used to produce a test casting with aluminium scraps, the test casting was sound.

  11. Orbital friction stir welding of aluminium pipes

    International Nuclear Information System (INIS)

    Engelhard, G.; Hillers, T.

    2002-01-01

    Friction stir welding (FSW) was originally developed for flat plates. This contribution shows how it can be applied to the welding of aluminium pipes. Pipes made of AlMG 3 (EN5754), AlMg 4.5Mn (EN5083) and AlMgSi 0.5 (EN6106) with dimensions of Da 600 and 520 x 10-8 mm were welded. The FSW orbital system comprises an annular cage with integrated FSW head, a hydraulic system, and a control unit. The welds were tested successfully according to EN 288. The mechanical and technical properties of the welds were somewhat better than with the TIG orbital process, and welding times were about 40 percent shorter [de

  12. Brazing of Titanium with Aluminium Alloys

    Directory of Open Access Journals (Sweden)

    Winiowski A.

    2017-06-01

    Full Text Available This study presents results of vacuum diffusion brazing of Grade 2 titanium with 6082 (AlMg1Si0.6Cu0.3 aluminium alloy using B-Ag72Cu-780 (Ag72Cu28 grade silver brazing metal as an interlayer. Brazed joints underwent shear tests, light-microscopy-based metallographic examinations and structural examinations using scanning electron microscopy (SEM and X-ray energy dispersive spectrometry (EDS. The highest quality and shear strength of 20 MPa was characteristic of joints brazed at 530°C with a 30-minute hold. The structural examinations revealed that in diffusion zone near the boundary with titanium the braze contained solid solutions based on hard and brittle Ti-Al type intermetallic phases determining the strength of the joints.

  13. Experimental analysis of cut welding in aluminium

    DEFF Research Database (Denmark)

    Dorph, Pernille; De Chiffre, Leonardo; Bay, Niels

    1993-01-01

    Cut welding is a newly developed cold pressure welding process. In the present work, an experimental investigation was carried out analyzing the mechanisms involved in cut welding of a block to a strip. Experiments were carried out in technically pure aluminium. The investigation has involved...... tensile testing and metallographic investigations of the welds. The results show that this variant of cut welding is a very reproducible process giving a weld strength equal to 30-40% the strength of the parent material. The experiments have shown that the reason for this relatively low strength...... is an uneven pressure distribution along the weld due to a wave formed during sliding. Attempts to alter the material flow during sliding are presented....

  14. Study of hydrogen implanted in aluminium

    International Nuclear Information System (INIS)

    Bugeat, J.P.; Chami, A.C.; Danielou, R.; Ligeon, E.

    1976-01-01

    An aluminium sample was implanted with deuterium and hydrogen at 5keV and 10keV respectively. The 1 H( 11 B,α) 8 Be* and D( 3 He,p) 4 He reactions were used for the analysis of H and D respectively. The implanted deuterium was shown to be as a whole in a tetrahedral site as far as the implantation temperature is lower than 175K, beyond that temperature the deuterium is randomly located. When the implantation temperature increases from 33K up to 275K the tetrahedral siting remains during annealing. The migration temperatures of hydrogen (or temperature of transition from the tetrahedral siting to a random distribution) experimentally observed during annealing (300K) and for increased implantation temperatures, show that the tetrahedral site is associated with a monovacancy migrating at 300K, the diffusion temperature of hydrogen being lower than 180K [fr

  15. Silane based coating of aluminium mold

    DEFF Research Database (Denmark)

    2013-01-01

    A method of preparing an aluminum mold for injection molding is provided, the method comprises the steps of providing an aluminum mold having a least one surface, subjecting the at least one surface to a gas or liquid phase silane to thereby form an anti-stiction coating, the anti-stiction coating...... comprising a chemically bonded monolayer of silane compounds on the at least one surface wherein the silane is a halogenated silane. The at least one surface coated with the anti-stiction coating may be configured to withstand an injection molding process at a pressure above 100 MPa. Furthermore, a mold...... having at least one closed cavity is provided, at least one surface of the at least one cavity being an aluminium surface coated with a silane based coating layer. The silane based anti-stiction coating improves the anti-stiction properties of the mold which may allow for molding and demolding...

  16. Water state in basic aluminium tungstates

    International Nuclear Information System (INIS)

    Pozharskaya, L.A.; Pitsyuga, V.G.; Mokhosoev, M.V.

    1978-01-01

    Water state in basic aluminium tungstates is investigated using the method of proton magnetic resonance. Existence of various types of water molecules, differing by their geometry and bond energies, is established in the investigated compounds. The obtained results permit to suppose that in Al 6 (OH) 16 WO 4 x10H 2 O, AL 4 (OH) 10 WO 4 x5,5H 2 O and Al 3 (OH) 7 WO 7 x7H 2 O compounds coordinationally non-saturated oxygen atoms in anion are saturated basically at the expense of OH-groups, and water molecules form hydrogen bonds as opposed to Al 2 (OH) 4 WO 4 x7H 2 O and AlOH(WO 4 )x8.5H 2 O in which a considerable part of water molecules is bound directly with anion oxygen atoms

  17. Aluminium alloys in municipal solid waste incineration bottom ash.

    Science.gov (United States)

    Hu, Yanjun; Rem, Peter

    2009-05-01

    With the increasing growth of incineration of household waste, more and more aluminium is retained in municipal solid waste incinerator bottom ash. Therefore recycling of aluminium from bottom ash becomes increasingly important. Previous research suggests that aluminium from different sources is found in different size fractions resulting in different recycling rates. The purpose of this study was to develop analytical and sampling techniques to measure the particle size distribution of individual alloys in bottom ash. In particular, cast aluminium alloys were investigated. Based on the particle size distribution it was computed how well these alloys were recovered in a typical state-of-the-art treatment plant. Assessment of the cast alloy distribution was carried out by wet physical separation processes, as well as chemical methods, X-ray fluorescence analysis and electron microprobe analysis. The results from laboratory analyses showed that cast alloys tend to concentrate in the coarser fractions and therefore are better recovered in bottom ash treatment plants.

  18. Oxygen–induced barrier height changes in aluminium – amorphous ...

    African Journals Online (AJOL)

    Se) films by exposing the samples to oxygen before the aluminium contacts were deposited. Current – voltage (I-V) measurements were carried out on the samples. The results show that the application of voltage causes charge exchange ...

  19. Tailored Aluminium based Coatings for Optical Appearance and Corrosion Resistance

    DEFF Research Database (Denmark)

    Aggerbeck, Martin

    The current project investigated the possibility of designing aluminium based coatings focusing on the effect of composition and surface finish on the optical appearance and on the alkaline corrosion properties using titanium as the main alloying element. The main results and discussions...... of these applications, but the use of recycled aluminium compromises this due to the presence of increased levels of impurity and alloying elements. Knowledge on how different alloying elements affect the optical appearance might therefore increase the applicability of recycled aluminium. It was investigated how...... the optical appearance is affected by the alloy composition, surface morphology, and the microstructure. Four commercial aluminium alloys were studied before and after polishing, etching, anodisation, and hot water sealing, giving an overview on how the alloy composition affects the appearance. It was found...

  20. The management of Frey's syndrome with aluminium chloride hexahydrate antiperspirant.

    OpenAIRE

    Black, M. J.; Gunn, A.

    1990-01-01

    Nine patients suffering from gustatory sweating (Frey's syndrome) following parotidectomy have been treated by topical applications of aluminium chloride hexahydrate. Treatment has successfully controlled gustatory sweating using application intervals varying from 1 to 50 days.

  1. The management of Frey's syndrome with aluminium chloride hexahydrate antiperspirant.

    Science.gov (United States)

    Black, M. J.; Gunn, A.

    1990-01-01

    Nine patients suffering from gustatory sweating (Frey's syndrome) following parotidectomy have been treated by topical applications of aluminium chloride hexahydrate. Treatment has successfully controlled gustatory sweating using application intervals varying from 1 to 50 days. Images Figure 1 PMID:2301903

  2. Deposition of aluminium nanoparticles using dense plasma focus device

    International Nuclear Information System (INIS)

    Devi, Naorem Bilasini; Srivastava, M P; Roy, Savita

    2010-01-01

    Plasma route to nanofabrication has drawn much attention recently. The dense plasma focus (DPF) device is used for depositing aluminium nanoparticles on n-type Si (111) wafer. The plasma chamber is filled with argon gas and evacuated at a pressure of 80 Pa. The substrate is placed at distances 4.0 cm, 5.0 cm and 6.0 cm from the top of the central anode. The aluminium is deposited on Si wafer at room temperature with two focused DPF shots. The deposits on the substrate are examined for their morphological properties using atomic force microscopy (AFM). The AFM images have shown the formation of aluminium nanoparticles. From the AFM images, it is found that the size of aluminium nanoparticles increases with increase in distance between the top of anode and the substrate for same number of DPF shots.

  3. Aluminium leaching from red mud by filamentous fungi.

    Science.gov (United States)

    Urík, Martin; Bujdoš, Marek; Milová-Žiaková, Barbora; Mikušová, Petra; Slovák, Marek; Matúš, Peter

    2015-11-01

    This contribution investigates the efficient and environmentally friendly aluminium leaching from red mud (bauxite residue) by 17 species of filamentous fungi. Bioleaching experiments were examined in batch cultures with the red mud in static, 7-day cultivation. The most efficient fungal strains in aluminium bioleaching were Penicillium crustosum G-140 and Aspergillus niger G-10. The A. niger G-10 strain was capable to extract up to approximately 141 mg·L(-1) of aluminium from 0.2 g dry weight red mud. Chemical leaching with organic acids mixture, prepared according to A. niger G-10 strain's respective fungal excretion during cultivation, proved that organic acids significantly contribute to aluminium solubilization from red mud. Copyright © 2015 Elsevier Inc. All rights reserved.

  4. Fine and ultrafine emission dynamics from a ferrous foundry cupola furnace.

    Science.gov (United States)

    Meléndez, Antton; García, Estibaliz; Carnicer, Pedro; Pena, Egoitz; Larrión, Miren; Legarreta, Juan Andres; Gutiérrez-Cañas, Cristina

    2010-05-01

    Aerosol size distributions from ferrous foundry cupola furnaces vary depending on semicontinuous process dynamics, time along the tap-to-tap cycle, dilution ratio, and the physical and chemical nature of the charge and fuel. All of these factors result in a highly time-dependent emission of particulate matter (PM) 2.5 pm or less in aerodynamic diameter (PM2.5)--even on a mass concentration basis. Control measures are frequently taken on the basis of low-reliability parameters such as emission factors and loosely established mass ratios of PM2.5 to PM 10 microm or less in aerodynamic diameter (PM1.0). The new environmental requirements could entail unexpected and undesired drawbacks and uncertainties in the meaning and effectiveness of process improvement measures. The development of process-integrated and flue-gas cleaning measures for reduction of particle emissions requires a better knowledge of generation mechanisms during melting. Available aerosol analyzers expand the range of control issues to be tackled and contribute to greatly reduce the uncertainty of engineering decisions on trace pollutant control. This approach combines real-time size distribution monitoring and cascade impactors as preseparators for chemical or morphological analysis. The results allow for establishing a design rationale and performance requirement for control devices. A number size distribution below 10 microm in aerodynamic equivalent diameter was chosen as the main indicator of charge influence and filter performance. Size distribution is trimodal, with a coarse mode more than 12 microm that contributes up to 30% of the total mass. A temporal series for these data leads to identification of the most relevant size ranges for a specific furnace (e.g., the most penetrating size range). In this cupola, this size range is between 0.32 and 0.77 microm of aerodynamic equivalent diameter and defines the pollution control strategy for metals concentrating within this size range. Scrap

  5. Aluminium Roofing Products Ltd Marketing to the Public Sector, UK

    OpenAIRE

    Hosseini, Sadaf

    2009-01-01

    This management project was undertaken on behalf of Aluminium Roofing Products Ltd ™ (ARP), a young, entrepreneurial company associated predominantly with aluminium products. The project brief was initially untaken by Ian Dunbar - one of the marketing segmentation gurus in the UK. As a result of his investigation, the company aimed to target the public sector in the UK in order to increase their market share. The project was fairly broad and identified several areas of the public sector which...

  6. Adhesive Bonding of Aluminium Alloy A5754 by Epoxy Resins

    Directory of Open Access Journals (Sweden)

    Ivan Michalec

    2013-01-01

    Full Text Available Joining thin sheets of aluminium and its alloys is a promising area in the field of joining materials. Nowadays, joining methods that do not melt the material itself are increasingly being utilised. This paper deals with adhesive bonding of aluminium alloy A5754 by two-component epoxy resins. Theresults show that joints bonded by Hysol 9466 have appropriate mechanical properties, but that joints bonded by Hysol 9492 have better thermal stability.

  7. Numerical Modelling of Drawbeads for Forming of Aluminium Alloys

    OpenAIRE

    Joshi, Y; Christiansen, Peter; Masters, I; Bay, Niels Oluf; Dashwood, R

    2016-01-01

    The drawbeads in stamping tools are usually designed based on experience from the forming of steel. However, aluminium alloys display different forming behaviour to steels, which is not reflected in the drawbead design for tools used for stamping aluminium. This paper presents experimental results from different semi-circular drawbead geometries commonly encountered in automotive dies and compares them to those obtained from Stoughton’s analytical drawbead model and the 2D plane strain drawbe...

  8. Twenty years of isotope applications in the Hungarian aluminium industry

    International Nuclear Information System (INIS)

    Bujdoso, E.

    1982-01-01

    After a short review of the isotope techniques applied in the Hungarian aluminium industry some special applications and their results are briefly outlined. Industrial and laboratory scale trace constituent determinations, isotope and activation analytical methods and the application of sealed radiation sources are discussed. It has been shown that the related R+D activity followed closely the development trends of the aluminium industry. The references given is a comprehensive bibliography of Hungarian publications in this field. (author)

  9. Physiological Characterization of Kenyan Sorghum Lines for Tolerance To Aluminium

    OpenAIRE

    Cheprot, R. K.; Matonyei, T. K.; Maritim, K. K.; Were, B. A.; Dangasuk, O. G.; Onkware, A. O.; Gudu, S.

    2014-01-01

    Eighty nine Kenyan sorghum lines were screened for tolerance to aluminium toxicity in nutrient solution. Relative net root growth; root tip aluminium content and variation in organic acid exudation were used to determine the tolerance or sensitivity of the sorghum lines at 148 µM Al for six days. The lines showed variable reduction in root growth under the Al stress. On the basis of the relative net root growths, three lines were tolerant, nineteen were moderately tolerant and sixty seven wer...

  10. Influence of Chemical Composition on Porosity in Aluminium Alloys

    OpenAIRE

    Kucharčík L.; Brůna M.; Sládek A.

    2014-01-01

    Porosity is one of the major defects in aluminum castings, which results is a decrease of a mechanical properties. Porosity in aluminum alloys is caused by solidification shrinkage and gas segregation. The final amount of porosity in aluminium castings is mostly influenced by several factors, as amount of hydrogen in molten aluminium alloy, cooling rate, melt temperature, mold material, or solidification interval. This article deals with effect of chemical composition on porosity in Al-Si alu...

  11. Aluminium-rich corner in Al-Cu-La system

    International Nuclear Information System (INIS)

    Yunusov, I.; Ganiev, I.N.

    1990-01-01

    Aluminium corner of Al-Cu-La system are investigated by means of microstructural and differential thermal analysis. Existence of LaCu 2 Al 10 and LaCu 0.5 Al 3.5 ternary compounds in the system is confirmed and it is shown, as well, both compounds are in two-phase equilibrium with aluminium solid solution and form with it and between each other eutectic type state diagrams. State diagrams for quasibinary sections are plotted

  12. Lake restoration with aluminium, bentonite and Phoslock: the effect on sediment stability and light attenuation

    DEFF Research Database (Denmark)

    Egemose, Sara; Reitzel, Kasper; Flindt, Mogens

    treatments on aluminium mobility, sediment stability or light climate. A laboratory flume experiment including three shallow Danish lakes was conducted. We measured the effects of aluminium, Phoslock (a commercial product), bentonite, and a combination of bentonite/aluminium. Each treatment caused a varying...... consolidation of the sediment. The largest consolidation occurred using Phoslock- and bentonite-addition followed by bentonite/aluminium-addition, whereas aluminium alone had no effect. Sediment stability thresholds were measured before and after addition. Especially Phoslock, but also bentonite and bentonite....../aluminium increased sediment erosion threshold, with respectively 200%, 43% and 57%. Aluminium, bentonite/aluminium, and Phoslock improved the light conditions in the water phase, with respectively 60%, 57% and 50%, whereas bentonite created higher turbidity. Conclusively aluminium improved the light conditions...

  13. Exposure to metalworking fluids and respiratory and dermatological complaints in a secondary aluminium plant.

    Science.gov (United States)

    Godderis, L; Deschuyffeleer, T; Roelandt, H; Veulemans, H; Moens, G

    2008-07-01

    Metal working fluids (MWF) are used during the machining or treatment of metal components as aluminium. The study of adverse health effects of exposure to MWF is very important because the potentially exposed population is large. In this study, we evaluated 31 workers of three departments (Extrusion, Hot and Cold Rolling Mill) in a secondary aluminium plant. We combined exposure assessment to MWF and their biodegradation products (aldehydes, etc.) with biomonitoring 1-OH-pyrene in the urine and an evaluation of respiratory and dermatological complaints by using the Saint-George's respiratory questionnaire (SGRQ) and Dalgard's skin questionnaire. We only detected MWF vapour levels of 4.1 and 5.5 mg/m3 at the Cold Rolling Mills. Only very small traces of solvents, organic acids and carbon-gasses were identified in all work environments. Several aldehydes were measured in low concentrations, e.g. formaldehyde at 0.03 mg/m3. 1-OH-pyrene levels were all around the detection limit of 0.2 microg/l. The scores of the Extrusion department were all within normal values as defined in the manual of the SGRQ. In contrast, the Hot and Cold Rolling Mill were scoring significantly above the score of a population without respiratory health problems. Moreover, the participants of the Hot and Cold Rolling Mill displayed a Dalgard's Skin score = 1.3 indicating that these individuals have an increased risk of developing skin diseases We recommend measuring oil vapour, additives and contaminants in addition to oil mist only for assessing exposure to MWF. We also found indications that exposure to MWF vapours and emulsified MWF might lead to respiratory and skin problems, but a bigger epidemiological study in exposed workers will be necessary to make more definitive conclusions.

  14. The binding, transport and fate of aluminium in biological cells.

    Science.gov (United States)

    Exley, Christopher; Mold, Matthew J

    2015-04-01

    Aluminium is the most abundant metal in the Earth's crust and yet, paradoxically, it has no known biological function. Aluminium is biochemically reactive, it is simply that it is not required for any essential process in extant biota. There is evidence neither of element-specific nor evolutionarily conserved aluminium biochemistry. This means that there are no ligands or chaperones which are specific to its transport, there are no transporters or channels to selectively facilitate its passage across membranes, there are no intracellular storage proteins to aid its cellular homeostasis and there are no pathways which evolved to enable the metabolism and excretion of aluminium. Of course, aluminium is found in every compartment of every cell of every organism, from virus through to Man. Herein we have investigated each of the 'silent' pathways and metabolic events which together constitute a form of aluminium homeostasis in biota, identifying and evaluating as far as is possible what is known and, equally importantly, what is unknown about its uptake, transport, storage and excretion. Copyright © 2014 Elsevier GmbH. All rights reserved.

  15. Effect of iron and silicon in aluminium and its alloys

    International Nuclear Information System (INIS)

    Kovacs, I.

    1990-01-01

    The iron and silicon are the main impurities in aluminium, they are always present in alloys made from commercially pure base material. The solid solubility of iron in aluminium is very low, therefore its largest amount forms intermetallic compounds the kind of which depends strongly on the other impurities of alloying elements. Although the solid solubility of silicon is much larger than that of the iron, it is the constituent of both the primary and the secondary particles, the structure of which depends in general on the iron-silicon concentration ratio. These Fe and Si containing particles can cause various and basic changes in the macroscopic properties of the alloy. Since commercially pure aluminium has extensive consumer and industrial use, it is very important to know, not only from scientific but also from practical point of view, the effect of iron and silicon on the physical and mechanical properties of aluminium and its alloys. The aim of the ''International Workshop on the Effect of Iron and Silicon in Aluminium and its Alloys'' was to clarify the present knowledge on this subject. The thirty papers presented at the Workshop and collected in this Proceedings cover many important fields of the subject. I hope that they will contribute to both the deeper understanding of the related phenomena and the improvement of technologies for producing better aluminium alloys

  16. Compressive Behaviour and Energy Absorption of Aluminium Foam Sandwich

    Science.gov (United States)

    Endut, N. A.; Hazza, M. H. F. Al; Sidek, A. A.; Adesta, E. T. Y.; Ibrahim, N. A.

    2018-01-01

    Development of materials in automotive industries plays an important role in order to retain the safety, performance and cost. Metal foams are one of the idea to evolve new material in automotive industries since it can absorb energy when it deformed and good for crash management. Recently, new technology had been introduced to replace metallic foam by using aluminium foam sandwich (AFS) due to lightweight and high energy absorption behaviour. Therefore, this paper provides reliable data that can be used to analyze the energy absorption behaviour of aluminium foam sandwich by conducting experimental work which is compression test. Six experiments of the compression test were carried out to analyze the stress-strain relationship in terms of energy absorption behavior. The effects of input variables include varying the thickness of aluminium foam core and aluminium sheets on energy absorption behavior were evaluated comprehensively. Stress-strain relationship curves was used for energy absorption of aluminium foam sandwich calculation. The result highlights that the energy absorption of aluminium foam sandwich increases from 12.74 J to 64.42 J respectively with increasing the foam and skin thickness.

  17. Investigation of different anode materials for aluminium rechargeable batteries

    Science.gov (United States)

    Muñoz-Torrero, David; Leung, Puiki; García-Quismondo, Enrique; Ventosa, Edgar; Anderson, Marc; Palma, Jesús; Marcilla, Rebeca

    2018-01-01

    In order to shed some light into the importance of the anodic reaction in reversible aluminium batteries, we investigate here the electrodeposition of aluminium in an ionic liquid electrolyte (BMImCl-AlCl3) using different substrates. We explore the influence of the type of anodic material (aluminium, stainless steel and carbon) and its 3D geometry on the reversibility of the anodic reaction by cyclic voltammetry (CV) and galvanostatic charge-discharge. The shape of the CVs confirms that electrodeposition of aluminium was feasible in the three materials but the highest peak currents and smallest peak separation in the CV of the aluminium anode suggested that this material was the most promising. Interestingly, carbon-based substrates appeared as an interesting alternative due to the high peak currents in CV, moderate overpotentials and dual role as anode and cathode. 3D substrates such as fiber-based carbon paper and aluminium mesh showed significantly smaller overpotentials and higher efficiencies for Al reaction suggesting that the use of 3D substrates in full batteries might result in enhanced power. This is corroborated by polarization testing of full Al-batteries.

  18. Effects of Aluminium Sulfate on Cadmium Accumulation in Rice

    International Nuclear Information System (INIS)

    Khamvarn, Vararas; Boontanon, Narin; Prapagdee, Benjaphorn; Kumsopa, Acharaporn; Boonsirichai, Kanokporn

    2011-06-01

    Full text: Cadmium accumulation in Pathum Thani 1 and Suphan Buri 60 rice cultivars was investigated upon treatment with aluminium sulfate as a precipitant. Rice was grown hydroponically in a medium containing 4 ppm cadmium nitrate with or without 4 ppm aluminium sulfate. Root, stem with leaves and grain samples were collected and analyzed for cadmium content using atomic absorption spectroscopy and inductively coupled plasma atomic emission spectroscopy. Without the addition of aluminium sulfate, Pathum Thani 1 and Suphan Buri 60 accumulated 24.71∫ 3.14 ppm and 34.43 ∫ 4.51 ppm (dry weight of whole plant) of cadmium, respectively. With aluminium sulfate, cadmium accumulation increased to 40.66 ∫ 2.47 ppm and 62.94 ∫ 10.69 ppm, respectively. The addition of aluminium sulfate to the planting medium did not reduce cadmium accumulation but caused the rice to accumulate more cadmium especially in the shoots and grains. This observation might serve as the basis for future research on the management of agricultural areas that are contaminated with cadmium and aluminium

  19. Irradiation effects on aluminium and beryllium

    International Nuclear Information System (INIS)

    Bieth, M.

    1992-01-01

    The High Flux Reactor (HFR) in Petten (The Netherlands) is a 45 MW light water cooled and moderated research reactor. The vessel was replaced in 1984 after more than 20 years of operation because doubts had arisen over the condition of the aluminium alloy construction material. Data on the mechanical properties of the aluminium alloy Al 5154 with and without neutron irradiation are necessary for the safety analysis of the new HFR vessel which is constructed from the same material as the old vessel. Fatigue, fracture mechanics (crack growth and fracture toughness) and tensile properties have been obtained from several experimental testing programmes with materials of the new and the old HFR vessel. 1) Low-cycle fatigue testing has been carried out on non-irradiated specimens from stock material of the new HFR vessel. The number of cycles to failure ranges from 90 to more than 50,000 for applied strain from 3.0% to 0.4%; 2) Fatigue crack growth rate testing has been conducted: - with unirradiated specimens from stock material of the new vessel; - with irradiated specimens from the remnants of the old core box. Irradiation has a minor effect on the sub-critical fatigue crack growth rate. The ultimate increase of the mean crack growth rate amounts to a factor of 2. However crack extension is strongly reduced due to the smaller crack length for crack growth instability (reduction of K IC ). - Irradiated material from the core box walls of the old vessel has been used for fracture toughness testing. The conditional fracture toughness values K IQ ranges from 30.3 down to 16.5 MPa√m. The lowermost meaningful 'K IC ' is 17.7 MPa√m corresponding to the thermal fluence of 7.5 10 26 n/m 2 for the End of Life (EOL) of the old vessel. - Testing carried out on irradiated material from the remnants of the old HFR core box shows an ultimate neutron irradiation hardening of 35 points increase of HSR 15N and an ultimate tensile yield stress of 589 MPa corresponding to the

  20. Use of Solid Waste (Foundry Slag) Mortar and Bamboo Reinforcement in Seismic Analysis for Single Storey Masonry Building

    Science.gov (United States)

    Ahmad, S.; Husain, A.; Ghani, F.; Alam, M. N.

    2013-11-01

    The conversion of large amount of solid waste (foundry slag) into alternate source of building material will contribute not only as a solution to growing waste problem, but also it will conserve the natural resources of other building material and thereby reduce the cost of construction. The present work makes an effort to safe and economic use of recycle mortar (1:6) as a supplementary material. Conventional and recycled twelve prisms were casted with varying percentage of solid waste (foundry slag) added (0, 10, 20, 30 %) replacing cement by weight and tested under compression testing machine. As the replacement is increasing, the strength is decreasing. 10 % replacement curve is very closed to 0 % whereas 20 % is farther and 30 % is farthest. 20 % replacement was chosen for dynamic testing as its strength is within permissible limit as per IS code. A 1:4 scale single storey brick model with half size brick was fabricated on shake table in the lab for dynamic testing using pure friction isolation system (coarse sand as friction material µ = 0.34). Pure friction isolation technique can be adopted economically in developing countries where low-rise building prevails due to their low cost. The superstructure was separated from the foundation at plinth level, so as to permit sliding of superstructure during severe earthquake. The observed values of acceleration and displacement responses compare fairly with the analytical values of the analytical model. It also concluded that 20 % replacement of cement by solid waste (foundry slag) could be safely adopted without endangering the safety of the masonry structures under seismic load.To have an idea that how much energy is dissipated through this isolation, the same model with fixed base was tested and results were compared with the isolated free sliding model and it has been observed that more than 60 % energy is dissipated through this pure friction isolation technique. In case of base isolation, no visible cracks

  1. Optimization as investment decision support in a Swedish medium-sized iron foundry - A move beyond traditional energy auditing

    Energy Technology Data Exchange (ETDEWEB)

    Thollander, Patrik; Mardan, Nawzad; Karlsson, Magnus [Department of Management and Engineering, Division of Energy Systems, Linkoeping University, SE 581 83 Linkoeping (Sweden)

    2009-04-15

    Due to increased globalisation, industries are facing greater competition that is pressing companies into decreasing their expenses in order to increase their profits. As regards Swedish industry, it has been faced with substantial increases in energy prices in recent years. Barriers to energy efficiency such as imperfect information inhibit investments in energy efficiency measures, energy audits being one means of reducing barriers and overcoming imperfect information. However, an evaluation of such energy audits in Sweden reveals that it is chiefly low-cost measures that are undertaken as a result of an audit. Moreover, these audits often tend to focus on support processes such as ventilation, lighting, air compressors etc., while measures impacting production processes are often not as extensively covered, which underlines the need for further support in addition to energy audits. Decision support is practised in a variety of different disciplines such as optimization and simulation and the aim of this paper is to explore whether investment decision support practices may be used successfully towards small and medium-sized manufacturers in Sweden when complex production-related investment decisions are taken. The optimization results from the different cases, involving a foundry's investment in a new melting unit, indicate that with no electricity price fluctuations over the day, the investment seems sound as it lowers the overall energy costs. However, with fluctuating electricity prices, there are no large differences in energy costs between the option of retaining the existing five melting furnaces at the foundry and investing in a twin furnace and removing the holding furnaces - which was the initial investment plan for the foundry in the study. It would not have been possible to achieve this outcome without the use of investment decision support such as MIND. One of the main conclusions in this paper is that investment decision support, when strategic

  2. Bioaccumulation of Aluminium in Hydromacrophytes in Polish Coastal Lakes

    Directory of Open Access Journals (Sweden)

    Senze Magdalena

    2015-03-01

    Full Text Available The research on aluminium content was conducted in water and on aquatic flora of Polish lakes in the central part of the coast. The study included the lakes Sarbsko, Choczewskie, Bia.e, K.odno, D.brze and Salino investigated in the summer of 2013. The examined lakes belong mainly to the direct basin of the Baltic Sea. Samples of aquatic plants and lake waters were collected. In the water samples pH and electrolytic conductivity were measured. The aluminium content was determined both in water and aquatic plants. Submerged hydromacrophyte studies included Myriophyllum alterniflorum L., Potamogeton perfoliatus L. and Ceratophyllum demersum L. Emergent hydromacrophyte studies included Phragmites australis (Cav. Trin. ex Steud., Juncus bulbosus L., Iris pseudacorus L., Eleocharis palustris (L. Roem. % Schult., Phalaris arundinacea L., Carex riparia Curt., Mentha aquatic L., Stratiotes aloides L., Alisma plantago-aquatica L., Glyceria maxima (Hartman Holmb., Sagittaria sagittifolia L., Scirpus lacustris L. and Typha angustifolia L. The purpose of this investigation was the determination of the aluminium content in submerged and emergent hydromacrophytes and also the definition of their bioaccumulative abilities. The average concentration of aluminium in water was 2.68 fęg Al dm.3. The average content of aluminium in plants was 2.8015 mg Al kg.1. The bioaccumulation factor ranged from BCF=19.74 to BCF=16619. On the basis of the analysis of the aluminium content in water and aquatic plants results show that both water and plants were characterized by a moderate level of aluminium. The recorded concentrations indicate a mid-range value and are much lower than those which are quoted for a variety of surface waters in various parts of the world.

  3. Accumulation and toxicity of aluminium-contaminated food in the freshwater crayfish, Pacifastacus leniusculus.

    Science.gov (United States)

    Woodburn, Katie; Walton, Rachel; McCrohan, Catherine; White, Keith

    2011-10-01

    The accumulation and toxicity of aluminium in freshwater organisms have primarily been examined following aqueous exposure. This study investigated the uptake, excretion and toxicity of aluminium when presented as aluminium-contaminated food. Adult Pacifastacus leniusculus were fed control (3 μg aluminium/g) or aluminium-spiked pellets (420 μg aluminium/g) over 28 days. Half the crayfish in each group were then killed and the remainder fed control pellets for a further 10 days (clearance period). Concentrations of aluminium plus the essential metals calcium, copper, potassium and sodium were measured in the gill, hepatopancreas, flexor muscle, antennal gland (kidney) and haemolymph. Histopathological analysis of tissue damage and sub-cellular distribution of aluminium were examined in the hepatopancreas. Haemocyte number and protein concentration in the haemolymph were analysed as indicators of toxicity. The hepatopancreas of aluminium-fed crayfish contained significantly more aluminium than controls on days 28 and 38, and this amount was positively correlated with the amount ingested. More than 50% of the aluminium in the hepatopancreas of aluminium-fed crayfish was located in sub-cellular fractions thought to be involved in metal detoxification. Aluminium concentrations were also high in the antennal glands of aluminium-fed crayfish suggesting that some of the aluminium lost from the hepatopancreas is excreted. Aluminium exposure via contaminated food caused inflammation in the hepatopancreas but did not affect the number of circulating haemocytes, haemolymph ion concentrations or protein levels. In conclusion, crayfish accumulate, store and excrete aluminium from contaminated food with only localised toxicity. Copyright © 2011 Elsevier B.V. All rights reserved.

  4. SUPERPLASTIC BEHAVIOUR IN DYNAMICALLY RECRYSTALLISING ALUMINIUM ALLOYS

    Directory of Open Access Journals (Sweden)

    R AMICHI

    1999-12-01

    Full Text Available Aluminium alloys can be thermomechanically processed to develop the grain fine microstructures required for superplasticity by either static recrystallisation prior to superplastic forming (SPF or by dynamic recrystallisation during the early stages of deformation. The present work has examined and compared the superplastic behaviour and the microstructural evolution in Al-Li alloys (8090 sheet material processed by the second route for a wide range of temperatures and strain-rates.  It was observed that the material showed a high potential for superplastic flow. Although significant superplasticity was observed at temperature of 400°C and below. The reasons for the high resistance of the material to strain localisation are discussed.  It was noted that ductility enhancement could also be achieved by the control of the strain-rate path. A rapid pre-strain improved significantly the subsequent superplastic elongation to failure at optimum strain rate.  Further enhancement has been obtained by pre-straining at constant velocity following by deformation to failure at lower constant velocity. The microstructure changes prior or during deformation were also examined.

  5. Methemoglobinemia in aluminium phosphide poisoning in rats.

    Science.gov (United States)

    Lall, S B; Peshin, S S; Mitra, S

    2000-01-01

    Aluminium phosphide (AlP) a grain fumigant is the leading cause of intentional poisoning in North India. The mechanisms involved in toxicity are not known and there is no antidote till date. The present study was carried out to investigate the oxygen free radical generation, methemoglobinemia and effect of methylene blue treatment on survival time in rat model of AlP poisoning. AlP (50 mg/kg, intragastric) was administered in one group and the other group received AlP + Methylene Blue (MB) (0.1%, 1 mg/kg/5 min, i.v.). Malonyldialdehyde (MDA) and methemoglobin (MeHb) levels were measured at 10 and 30 min intervals. Blood MDA levels increased at 10 and 30 min after AlP exposure with simultaneous rise in MeHb levels suggesting methemoglobinemia could be due to increased oxygen free radical generation. Methylene blue caused a significant fall in both the parameters with prolongation of survival time. It is concluded that AlP causes methemoglobinemia responding to methylene blue treatment.

  6. Acute aluminium phosphide poisoning, what is new?

    Directory of Open Access Journals (Sweden)

    Yatendra Singh

    2014-01-01

    Full Text Available Aluminium phosphide (AlP is a cheap solid fumigant and a highly toxic pesticide that is commonly used for grain preservation. AlP has currently generated interest with increasing number of cases in the past four decades because of its increased use for agricultural and nonagricultural purposes, and also its easy availability in the markets has led to its increased misuse to commit suicide. Ingestion is usually suicidal in intent, uncommonly accidental and rarely homicidal. The poison affects all systems, shock, cardiac arrhythmias with varied ECG changes and gastrointestinal features being the most prominent. Diagnosis is made on the basis of clinical suspicion, a positive silver nitrate paper test to phosphine, and gastric aspirate and viscera biochemistry. Treatment includes early gastric lavage with potassium permanganate or a combination of coconut oil and sodium bicarbonate, administration of charcoal and palliative care. Specific therapy includes intravenous magnesium sulphate and oral coconut oil. Unfortunately, the lack of a specific antidote Results in very high mortality and the key to treatment lies in rapid decontamination and institution of resuscitative measures. This article aims to identify the salient features and mechanism of AlP poisoning along with its management strategies and prognostic variables.

  7. Design of Grain Refiners for Aluminium Alloys

    Science.gov (United States)

    Tronche, A.; Greer, A. L.

    The efficiency of a grain refiner can be quantified as the number of grains per nucleant particle in the solidified product. Even for effective refiners in aluminium, such as Al-5Ti-1B, it is known from experiments that efficiencies are very low, at best 10-3 to 102. It is of interest to explore the reasons for such low values, and to assess the prospects for increased efficiency though design of refiners. Recently it has been shown [1] that a simple recalescence-based model can make quantitative predictions of grain size as a function of refiner addition level, cooling rate and solute content. In the model, the initiation of grains is limited by the free growth from nucleant particles, the size distribution of which is very important. The present work uses this model as the basis for discussing the effect of particle size distribution on grain refiner performance. Larger particles (of TiB2 in the case of present interest) promote greater efficiency, as do narrower size distributions. It is shown that even if the size distribution could be exactly specified, compromises would have to be made to balance efficiency (defined as above) with other desirable characteristics of a refiner.

  8. Emerging melt quality control solution technologies for aluminium melt

    Directory of Open Access Journals (Sweden)

    Arturo Pascual, Jr

    2009-11-01

    Full Text Available The newly developed “MTS 1500” Melt Treatment System is performing the specifi cally required melt treatment operations like degassing, cleaning, modification and/or grain refinement by an automated process in one step and at the same location. This linked process is saving time, energy and metal losses allowing - by automated dosage of the melt treatment agents - the production of a consistent melt quality batch after batch. By linking the MTS Metal Treatment System with sensors operating on-line in the melt, i.e., with a hydrogen sensor “Alspek H”, a fully automated control of parts of the process chain like degassing is possible. This technology does guarantee a pre-specifi ed and documented melt quality in each melt treatment batch. Furthermore, to ensure that castings are consistent and predictable there is a growing realization that critical parameters such as metal cleanliness must be measured prior to casting. There exists accepted methods for measuring the cleanliness of an aluminum melt but these can be both slow and costly. A simple, rapid and meaningful method of measuring and bench marking the cleanliness of an aluminum melt has been developed to offer the foundry a practical method of measuring melt cleanliness. This paper shows the structure and performance of the integrated MTS melt treatment process and documents achieved melt quality standards after degassing, cleaning, modifi cation and grain refi nement operations under real foundry conditions. It also provides an insight on a melt cleanliness measuring device “Alspek MQ” to provide foundry men better tools in meeting the increasing quality and tighter specifi cation demand from the industry.

  9. FINAL REPORT: Reduction in Energy Consumption and Variability in Steel Foundry Operations

    Energy Technology Data Exchange (ETDEWEB)

    F. Peters

    2005-05-24

    This project worked to improve the efficiency of the steel casting industry by reducing the variability that occurs because of process and product variation. The project focused on the post shakeout operations since roughly half of the production costs are in this area. These improvements will reduce the amount of variability, making it easier to manage the operation and improve the competitiveness. The reduction in variability will also reduce the need for many rework operations, which will result in a direct reduction of energy usage, particularly by the reduction of repeated heat treatment operations. Further energy savings will be realized from the reduction of scrap and reduced handling. Field studies were conducted at ten steel foundries that represented the U.S. steel casting industry, for a total of over 100 weeks of production observation. These studies quantified the amount of variability, and looked toward determining the source. A focus of the data collected was the grinding operations since this is a major effort in the cleaning room, and it represents the overall casting quality. The grinding was divided into two categories, expected and unexpected. Expected grinding is that in which the location of the effort is known prior to making the casting, such as smoothing parting lines, gates, and riser contacts. Unexpected grinding, which was approximately 80% of the effort, was done to improve the surfaces at weld repair locations, to rectify burnt on sand, and other surface anomalies at random locations. Unexpected grinding represents about 80% of the grinding effort. By quantifying this effort, the project raised awareness within the industry and the industry is continuing to make improvements. The field studies showed that the amount of variation of grinding operations (normalized because of the diverse set of parts studied) was very consistent across the industry. The field studies identified several specific sources that individually contributed to

  10. Fabrication experience of aluminium clad aluminium matrix dispersion fuels at BARC

    International Nuclear Information System (INIS)

    Ganguly, C.; Hedge, P.W.; Prasad, G.J.

    1995-01-01

    Aluminium clad, aluminium matrix plate type dispersion fuels have been fabricated in BARC in recent years as part of fuel development programme for small non-power research reactors. The present paper describes the flowsheet developed for fabrication of Al-UAl x , Al-U 3 Si 2 and Al-U 3 O 8 fuels at BARC. The Al-20% U alloy fuel for KAMINI neutron radiography reactor was prepared by 'melting and casting' route, followed by picture framing and roll-bonding. For higher 'U' density fuels namely, Al-UAl x , Al-U 3 O 8 and Al-U 3 Si 2 the 'powder metallurgy' route was followed for preparation of fuel meat. The novel features in fabrication route were: addition of Zr for stabilizing UAl 3 phase in Al-20% U alloy; x-ray radiography and microdensitometric scanning of radiographs for location of fuel outline inside fuel element and for confirming homogeneous distribution of fissile atoms; immersion ultrasonic testing for confirming good bonding between mating Al surface of the fuel plate. (author)

  11. Aluminium Matrix Composites Reinforced with Co-continuous Interlaced Phases Aluminium-alumina Needles

    Directory of Open Access Journals (Sweden)

    Elvio de Napole Gregolin

    2002-09-01

    Full Text Available An Al-5SiO2 (5 wt% of SiO2 aluminium matrix fiber composite was produced where the reinforcement consists of fossil silica fibers needles. After being heat-treated at 600 °C, the original fiber morphology was retained but its microstructure changed from solid silica to an interconnected (Al-Si/Al2O3 interlaced structure named co-continuous composite. A technique of powder metallurgy, using commercial aluminium powder and the silica fibers as starting materials, followed by hot extrusion, was used to produce the composite. The co-continuous microstructure was obtained partially or totally on the fibers as a result of the reaction, which occurs during the heat treatment, first by solid diffusion and finally by the liquid Al-Si in local equilibrium, formed with the silicon released by reaction. The internal structure of the fibers was characterized using field emission electron microscope (FEG-SEM and optical microscopy on polished and fractured samples.

  12. Microstructure and properties of aluminium-aluminium oxide graded composite materials

    Science.gov (United States)

    Kamaruzaman, F. F.; Nuruzzaman, D. M.; Ismail, N. M.; Hamedon, Z.; Iqbal, A. K. M. A.; Azhari, A.

    2018-03-01

    In this research works, four-layered aluminium-aluminium oxide (Al-Al2O3) graded composite materials were fabricated using powder metallurgy (PM) method. In processing, metal-ceramic graded composite materials of 0%, 10%, 20% and 30% weight percentage of ceramic concentration were prepared under 30 ton compaction load using a cylindrical die-punch set made of steel. After that, two-step pressureless sintering was carried out at sintering temperature and time 600°C and 3 hours respectively. It was observed that the sintered cylindrical specimens of 30 mm diameter were prepared successfully. The graded composite specimens were analysed and the properties such as density, microstructure and hardness were measured. It was found that after sintering process, the diameter of the graded cylindrical structure was decreased. Using both Archimedes method and rule of mixture (ROM), he density of structure was measured. The obtained results revealed that the microvickers hardness was increased as the ceramic component increases in the graded layer. Moreover, it was observed that the interface of the graded structure is clearly distinguished within the multilayer stack and the ceramic particles are almost uniformly distributed in the Al matrix.

  13. A Study of the Cold Resistance of Coiled Stock for Pipes Produced at Foundry-Rolling Works. Part 1

    Science.gov (United States)

    Bagmet, O. A.; Naumenko, V. V.; Smetanin, K. S.

    2018-01-01

    The mechanical properties, the microstructure, and the cold resistance of coiled strips from low-carbon manganese-and silicon-alloyed steels with different additions of niobium and titanium produced by direct rolling of thin slabs right after their continuous casting under the conditions of foundry-rolling works are studied. It is shown that the addition of 0.01% Ti into the steel alloyed with 0.04% niobium has a positive effect on the ductility, toughness and cold resistance of the rolled strips and a negative effect on the strength. A high (0.08%) content of niobium is favorable for the impact toughness and resistance to brittle fracture of Charpy specimens of the steels studied under negative temperatures of up to -80°C.

  14. No evidence of increased risk of soft tissue sarcomas in the neighborhood of a steel foundry in Verona

    Directory of Open Access Journals (Sweden)

    Marta Benedetti

    2010-12-01

    Full Text Available The aim of the present study was to evaluate the possible association between occurrence of soft tissue sarcomas in Verona (Italy and residence near a steel foundry, whose emissions of dioxin-like compounds may be relevant. Exposure to total suspended particulate (TSP emitted from the plant as estimated by ADMS-urban dispersion model was used as an indirect index of exposure to dioxin-like compounds. Verona municipality was divided in six subareas according to the decreasing levels of estimated TSP exposure, and soft tissue sarcomas cases were mapped according to residence at time of diagnosis. Standardized incidence ratios were computed. No statistically significant departures between observed and expected cases were detected as illustrated by trend-test results.

  15. Aluminium concentration versus the base cation to aluminium ratio as predictors for aluminium toxicity in Pinus sylvestris and Picea abies seedlings

    NARCIS (Netherlands)

    Schöll, van L.; Keltjens, W.G.; Hoffland, E.; Breemen, van N.

    2004-01-01

    Aluminium (Al) toxicity is considered an important factor in forest deterioration caused by soil acidification. A ratio of base cations (BC) to Al in the soil solution lower than 1 is widely used as an indicator for potentially adverse effects on tree health. In our view, the validity of the

  16. Photodynamic effect of aluminium and zinc tetrasulfophthalocyanines on melanoma cancer cells

    CSIR Research Space (South Africa)

    Maduray, K

    2010-06-01

    Full Text Available Aluminium and zinc tetrasulfophthalocyanines were activated with a 672nm wavelength laser to investigate the photodynamic effects on melanoma cancer, dermal fibroblast and epidermal keratinocyte cells. Aluminium tetrasulfophthalocyanine was more...

  17. Monolithic silicon photonics in a sub-100nm SOI CMOS microprocessor foundry: progress from devices to systems

    Science.gov (United States)

    Popović, Miloš A.; Wade, Mark T.; Orcutt, Jason S.; Shainline, Jeffrey M.; Sun, Chen; Georgas, Michael; Moss, Benjamin; Kumar, Rajesh; Alloatti, Luca; Pavanello, Fabio; Chen, Yu-Hsin; Nammari, Kareem; Notaros, Jelena; Atabaki, Amir; Leu, Jonathan; Stojanović, Vladimir; Ram, Rajeev J.

    2015-02-01

    We review recent progress of an effort led by the Stojanović (UC Berkeley), Ram (MIT) and Popović (CU Boulder) research groups to enable the design of photonic devices, and complete on-chip electro-optic systems and interfaces, directly in standard microelectronics CMOS processes in a microprocessor foundry, with no in-foundry process modifications. This approach allows tight and large-scale monolithic integration of silicon photonics with state-of-the-art (sub-100nm-node) microelectronics, here a 45nm SOI CMOS process. It enables natural scale-up to manufacturing, and rapid advances in device design due to process repeatability. The initial driver application was addressing the processor-to-memory communication energy bottleneck. Device results include 5Gbps modulators based on an interleaved junction that take advantage of the high resolution of the sub-100nm CMOS process. We demonstrate operation at 5fJ/bit with 1.5dB insertion loss and 8dB extinction ratio. We also demonstrate the first infrared detectors in a zero-change CMOS process, using absorption in transistor source/drain SiGe stressors. Subsystems described include the first monolithically integrated electronic-photonic transmitter on chip (modulator+driver) with 20-70fJ/bit wall plug energy/bit (2-3.5Gbps), to our knowledge the lowest transmitter energy demonstrated to date. We also demonstrate native-process infrared receivers at 220fJ/bit (5Gbps). These are encouraging signs for the prospects of monolithic electronics-photonics integration. Beyond processor-to-memory interconnects, our approach to photonics as a "More-than- Moore" technology inside advanced CMOS promises to enable VLSI electronic-photonic chip platforms tailored to a vast array of emerging applications, from optical and acoustic sensing, high-speed signal processing, RF and optical metrology and clocks, through to analog computation and quantum technology.

  18. AE Monitoring of Diamond Turned Rapidly Soldified Aluminium 443

    International Nuclear Information System (INIS)

    Onwuka, G; Abou-El-Hossein, K; Mkoko, Z

    2017-01-01

    The fast replacement of conventional aluminium with rapidly solidified aluminium alloys has become a noticeable trend in the current manufacturing industries involved in the production of optics and optical molding inserts. This is as a result of the improved performance and durability of rapidly solidified aluminium alloys when compared to conventional aluminium. Melt spinning process is vital for manufacturing rapidly solidified aluminium alloys like RSA 905, RSA 6061 and RSA 443 which are common in the industries today. RSA 443 is a newly developed alloy with few research findings and huge research potential. There is no available literature focused on monitoring the machining of RSA 443 alloys. In this research, Acoustic Emission sensing technique was applied to monitor the single point diamond turning of RSA 443 on an ultrahigh precision lathe machine. The machining process was carried out after careful selection of feed, speed and depths of cut. The monitoring process was achieved with a high sampling data acquisition system using different tools while concurrent measurement of the surface roughness and tool wear were initiated after covering a total feed distance of 13km. An increasing trend of raw AE spikes and peak to peak signal were observed with an increase in the surface roughness and tool wear values. Hence, acoustic emission sensing technique proves to be an effective monitoring method for the machining of RSA 443 alloy. (paper)

  19. The structure of high-quality aluminium cast iron

    Directory of Open Access Journals (Sweden)

    D. Kopyciński

    2012-01-01

    Full Text Available In this study presents the analyse of aluminium iron cast structure (as-cast condition which are used in high temperature. While producing the casts of aluminium iron major influence has been preserve the structure of technological process parameters. The addition to Fe-C-Al alloy V, Ti, Cr leads to the improvement of functional and mechanical cast qualities. In this study, a method was investigated to eliminate the presence of undesirable Al4C3 phases in a aluminium cast iron structure and thus improve the production process. V and Ti additions in aluminium cast iron allows to development of FeAl - VC or TiC alloys. In particular, V or Ti contents above 5 wt.% were found to totally eliminate the presence of Al4C3. In addition, preliminary work indicates that the alloy with the FeAl - VC or TiC structure reveals high oxidation resistance. The introduction of 5 wt.% chromium to aluminium cast iron strengthened Al4C3 precipitate. Thus, the resultant alloy can be considered an intermetallic FeAl matrix strengthened by VC and TiC or modified Al4C3 reinforcements.

  20. Aluminium Foams in the Design of Transport Means

    Directory of Open Access Journals (Sweden)

    Krešimir Grilec

    2012-07-01

    Full Text Available The requirements for weight reduction and improvement of performances in the design of transport means are often in contradiction to the requirements for increased safety. One of the possible ways of meeting these requirements is the application of metal foams. Thanks to cellular structure of aluminium foam along with low weight, the capability of noise and vibration damping, they feature also excellent capabilities of absorbing impact energy. Their application in the production of impact-sensitive elements of mobile or stationary transport means has significantly contributed to the reduction of the impact or collision consequences.The focus of this paper is on improving the energy absorption characteristics of aluminium foams considering the significance of their application for the technology of traffic and transport.The paper analyzes the influence of the chemical composition and density on the compression behaviour of aluminium foam. The aluminium foam samples were produced from Alulight precursor. The capability of samples to absorb mechanical energy has been estimated according to the results of compression tests. The tests were performed on a universal test machine. The test results showed that aluminium foams feature good energy absorption and the absorption capability decreases with the foam density. The Alulight AlMgSi 0.6 TiH2 - 0.4 foam can absorb more energy than Alulight AlSi 10 TiH2 – 0.8 foam.

  1. Impact properties of aluminium - glass fiber reinforced plastics sandwich panels

    Directory of Open Access Journals (Sweden)

    Mathivanan Periasamy

    2012-06-01

    Full Text Available Aluminium - glass fiber reinforced plastics (GFRP sandwich panels are hybrid laminates consisting of GFRP bonded with thin aluminum sheets on either side. Such sandwich materials are increasingly used in airplane and automobile structures. Laminates with varying aluminium thickness fractions, fiber volume fractions and orientation in the layers of GFRP were fabricated by hand lay up method and evaluated for their impact performance by conducting drop weight tests under low velocity impacts. The impact energy required for initiating a crack in the outer aluminium layer as well as the energy required for perforation was recorded. The impact load-time history was also recorded to understand the failure behavior. The damage depth and the damage area were measured to evaluate the impact resistance. Optical photography and scanning electron micrographs were taken to visualize the crack and the damage zone. The bidirectional cross-ply hybrid laminate (CPHL has been found to exhibit better impact performance and damage resistance than the unidirectional hybrid laminate (UDHL. Increase in aluminium thickness fraction (Al tf and fiber volume fraction (Vf resulted in an increase in the impact energy required for cracking and perforation. On an overall basis, the sandwich panels exhibited better impact performance than the monolithic aluminium.

  2. Determination of aluminium in groundwater samples by GF-AAS, ICP-AES, ICP-MS and modelling of inorganic aluminium complexes.

    Science.gov (United States)

    Frankowski, Marcin; Zioła-Frankowska, Anetta; Kurzyca, Iwona; Novotný, Karel; Vaculovič, Tomas; Kanický, Viktor; Siepak, Marcin; Siepak, Jerzy

    2011-11-01

    The paper presents the results of aluminium determinations in ground water samples of the Miocene aquifer from the area of the city of Poznań (Poland). The determined aluminium content amounted from aluminium determinations were performed using three analytical techniques: graphite furnace atomic absorption spectrometry (GF-AAS), inductively coupled plasma atomic emission spectrometry (ICP-AES) and inductively coupled plasma mass spectrometry (ICP-MS). The results of aluminium determinations in groundwater samples for particular analytical techniques were compared. The results were used to identify the ascent of ground water from the Mesozoic aquifer to the Miocene aquifer in the area of the fault graben. Using the Mineql+ program, the modelling of the occurrence of aluminium and the following aluminium complexes: hydroxy, with fluorides and sulphates was performed. The paper presents the results of aluminium determinations in ground water using different analytical techniques as well as the chemical modelling in the Mineql+ program, which was performed for the first time and which enabled the identification of aluminium complexes in the investigated samples. The study confirms the occurrence of aluminium hydroxy complexes and aluminium fluoride complexes in the analysed groundwater samples. Despite the dominance of sulphates and organic matter in the sample, major participation of the complexes with these ligands was not stated based on the modelling.

  3. IEC 61267: Feasibility of type 1100 aluminium and a copper/aluminium combination for RQA beam qualities.

    Science.gov (United States)

    Leong, David L; Rainford, Louise; Zhao, Wei; Brennan, Patrick C

    2016-01-01

    In the course of performance acceptance testing, benchmarking or quality control of X-ray imaging systems, it is sometimes necessary to harden the X-ray beam spectrum. IEC 61267 specifies materials and methods to accomplish beam hardening and, unfortunately, requires the use of 99.9% pure aluminium (Alloy 1190) for the RQA beam quality, which is expensive and difficult to obtain. Less expensive and more readily available filters, such as Alloy 1100 (99.0% pure) aluminium and copper/aluminium combinations, have been used clinically to produce RQA series without rigorous scientific investigation to support their use. In this paper, simulation and experimental methods are developed to determine the differences in beam quality using Alloy 1190 and Alloy 1100. Additional simulation investigated copper/aluminium combinations to produce RQA5 and outputs from this simulation are verified with laboratory tests using different filter samples. The results of the study demonstrate that although Alloy 1100 produces a harder beam spectrum compared to Alloy 1190, it is a reasonable substitute. A combination filter of 0.5 mm copper and 2 mm aluminium produced a spectrum closer to that of Alloy 1190 than Alloy 1100 with the added benefits of lower exposures and lower batch variability. Copyright © 2015 Associazione Italiana di Fisica Medica. Published by Elsevier Ltd. All rights reserved.

  4. Fire design of aluminium structures according to Eurocode 9; Part 1-2

    NARCIS (Netherlands)

    Maljaars, J.; Soetens, F.

    2007-01-01

    There is a tendency to use aluminium as structural material in heavily loaded structures. In a number of these structures, the resistance to fire should be considered in the structural design. Because of the low melting temperature of aluminium, aluminium structures are sensitive to fire and extra

  5. Light-weight aluminium bridges and bridge decks. An overview of recent applications

    NARCIS (Netherlands)

    Maljaars, J.; Soetens, F.; Kluyver, D. de

    2008-01-01

    The last decades have shown a large increase in the application of aluminium alloys for light-weight bridges. For bridge construction, aluminium alloys have some specific advantages, but also some points of attention. This paper deals with some recent projects of aluminium bridges, and for these

  6. Structural perturbation of diphtheria toxoid upon adsorption to aluminium hydroxide adjuvant

    NARCIS (Netherlands)

    Regnier, M.; Metz, B.; Tilstra, W.; Hendriksen, C.; Jiskoot, W.; Norde, W.; Kersten, G.

    2012-01-01

    Aluminium-containing adjuvants are often used to enhance the potency of vaccines. In the present work we studied whether adsorption of diphtheria toxoid to colloidal aluminium hydroxide induces conformational changes of the antigen. Diphtheria toxoid has a high affinity for the aluminium hydroxide

  7. PEMBINAAN PENGERAJIN BOKOR ALUMINIUM DI DESA MENYALI

    Directory of Open Access Journals (Sweden)

    I NYOMAN GDE ANTARA, dkk.

    2014-04-01

    Full Text Available Alluminium bowl craft industrial center is located in Menyali village Sawan district Buleleng regency of Bali province. In this business development, they faced some problems such as increasingly expensive alluminium plate raw materials, decreasing selling product prices due to competition among craftsmen, difficulty in extending the marketing, lack of capital, lack of knowledge in business management, and lack of technical capacity and production innovation. Currently the organization has been formed aluminum bowl craftsmen groups, they are “Sumber Urip” and “Sumur Jaya”. This organization is still limited to tradisional associations such as a community organization, has not led to organize in a micro-enterprise or cooperation. Their organization management should not be arranged. Therefore, they need helps from the government and other institutions to build this bowl craftsmen in developing their businesses through a group of micro-enterprises or cooperations. Wishly, with formal business entity that would facilitate access to a variety of coaching and help governments andother institutions. From the SWOT analysis, it is found some problems and solutions that should be done. Alluminium bowl craftsmen groups, named “Sumber Urip” and “Sumur Jaya” is not in the form of business entity or cooperation yet, so that the results of coaching have agreed to form a cooperation. Venture capital assistance for the development and production are still needed and to be an absolute given, but a way to market more absolute yield is given, through participation in various events exhibition to introduce the product is expected to expandits market share up to overseas or exports. In the production process it has been introduced that is appropriate technology for instant a rolling tool to make a wiring groove on the outside of the bowl, so that it will simplify and speed up the process, especially by aged mothers.Keywords: aluminium bowl, Menyali

  8. Behaviour of painted aluminium in Ibero-American atmosphere

    International Nuclear Information System (INIS)

    Morcillo, M.; Simancas, J.; Corvo, F.; Rosales, B.; Fragata, F.; Pena, J.; Sanchez, M.; Flores, S.; Almeida, E.; Rivero, S.; Rincon, O. T. de

    2003-01-01

    Aluminium generally presents good corrosion resistance to the atmosphere. However, unprotected aluminium and aluminium alloys weather outdoors to an ugly grey colour, which deepens to black in industrial atmospheres, and undergo superficial pitting in marine atmospheres, etc. Finishing technologies are applied for their protection and decoration in a wide range of applications. These technologies basically consist of two protection processes: anodizing and painting: the latter going from conventional solvent base paints to modern water-born, high solids and powder coatings. This paper considers the weathering performance of three paint systems: alkyl, polyurethane and polyester, after more than three years of exposure in a wide spectra of Ibero-American atmospheric conditions. The information reported includes resistance to undercutting corrosion at the scribe, filiform corrosion, fungal attack and change in the physico-chemical properties of the paint surface (loss of gloss, colour changes, chalking, etc.). (Author) 9 refs

  9. Application of Anodization Process for Cast Aluminium Surface Properties Enhancement

    Directory of Open Access Journals (Sweden)

    Włodarczyk-Fligier A.

    2016-09-01

    Full Text Available An huge interest is observed in last years in metal matrix composite, mostly light metal based, which have found their applications in many industry branches, among others in the aircraft industry, automotive-, and armaments ones, as well as in electrical engineering and electronics, where one of the most important issue is related to the corrosion resistance, especially on the surface layer of the used aluminium alloys. This elaboration presents the influence of ceramic phase on the corrosion resistance, quality of the surface layer its thickness and structure of an anodic layer formed on aluminium alloys. As test materials it was applied the aluminium alloys Al-Si-Cu and Al-Cu-Mg, for which heat treatment processes and corrosion tests were carried out. It was presented herein grindability test results and metallographic examination, as well. Hardness of the treated alloys with those ones subjected to corrosion process were compared.

  10. Optically Designed Anodised Aluminium Surfaces: Microstructural and Electrochemical Aspects

    DEFF Research Database (Denmark)

    Gudla, Visweswara Chakravarthy

    was studied in-situ in a transmission electron microscope and also ex-situ using grazing incidence X-ray diffraction. The Al-Metal oxide surface composites based on TiO2, Y2O3, and CeO2 prepared by friction stir processing were employed to generate light scattering anodised surfaces by embedding oxide...... industry. Conventional colouring techniques applied to anodised aluminium surfaces cannot generate glossy white appearing surfaces due to the fundamental differences in the interaction with visible light that is required. Surfaces appearing as perfect white are due to the scattering of visible light......This thesis presents the research work aimed at generating anodised aluminium surfaces with bright, white, and glossy decorative appearance. The aluminium surface finishing industry has been on the lookout for such surfaces due to their potential applications in aerospace, architecture, and design...

  11. Comparative performance of aluminium copper and iron solar stills

    International Nuclear Information System (INIS)

    Dioha, I.J.; Nwagbo, E.E.; Gulma, N.A.

    1990-12-01

    Three different metal sheets have been used in the fabrication of three different single sloping solar stills of the same surface geometry. The metals were galvanized iron, aluminium and copper. This paper presents the performance of the different stills operating under the same environmental conditions. The observed distillate yields was greatest for copper, then aluminium and lastly, iron still. The differences in the yields is attributed to the differences in the thermal conductivities of the metals. The equivalent local costs for the fabrication of the copper, aluminium and iron stills are respectively $160, $95 and $60. Taking the long run costs into consideration, the copper still is preferred because of its availability, durability, weldability and relatively higher conductivity of 380Wm -1 K -1 value. (author). 9 refs, 2 figs, 2 tabs

  12. Quantitative electron probe microanalysis of borides in aluminium

    International Nuclear Information System (INIS)

    Karduck, P.; Schuerhoff, H.J.; Burchard, W.G.

    1983-01-01

    A procedure for the quantitative analysis of borides in aluminium was introduced. For this purpose the optimal apparative boundary conditions for the EPMA of boron were worked out. With these conditions a satisfactory peak to background ratio of 57 could be achieved for B-Kα-radiation. By application of this method the following conclusion should be drawn concerning the kind of nuclei during grain refinement of aluminium with titanium and boron: For grain refinement of aluminium with titanium and boron in the hypoperitectic region of the binary system Al-Ti TiB 2 -particles in clusters provide the high efficiency of refinement. This entails that the TiB 2 -particles already present in the master alloy remain inert in the melt. Hence, the good efficiency of refinement in this region cannot be attributed to the presence of particles like Al 3 Ti, AlB 2 or (Al, Ti) B 2 . (Author)

  13. Aluminium supplier selection for the automotive parts manufacturer

    Directory of Open Access Journals (Sweden)

    M. Cieśla

    2016-04-01

    Full Text Available This paper presents a methodology for selection of the optimal sources of supply, which is also known as the problem of supplier selection. Theoretical considerations are expanded with research related to aluminium supplier selection for a hypothetical manufacturer of aluminium parts for transportation equipment located in Poland. Evaluation of five suppliers of aluminium from Poland, Germany and Slovenia has been conducted using a weighted scoring method, a strengths and weaknesses method and a graphical method. Choosing the best offer and prioritizing suppliers allows not only the most rational decision in the field of supply logistics to be taken but also the quality of service in the metallurgical industry to be improved.

  14. Simultaneous determination of aluminium and phosphorus by neutron activation analysis

    International Nuclear Information System (INIS)

    Gatschke, W.; Gawlik, D.

    1980-01-01

    With the use of the pneumatic tube system of the BER II reactor, the irradiation position of which is equipped with a movable cadmium shield, the aluminium and phosphorus levels in bone powder and in human bone biopsies were determined. The contribution of aluminium and phosphorus to the 28 Al activity could be separated mathematically after the samples had been irradiated with and without cadmium shielding. The sensitivity and limit of quantitative determination of the analytical procedure were determined using the addition method and the fact that the levels of each element measured was independent of the amount of the other element was proved. (author)

  15. Bioactive type glass-ceramics within incorporated aluminium

    International Nuclear Information System (INIS)

    Volzone, C.; Stabile, F.M.; Ortiga, J.

    2012-01-01

    Bioactive glass-ceramics are used as biomaterials for the reparation of bone tissue. They are prepared, generally, by bioglass of specific composition for each particular use. The aluminium addition in the formulation at very small quantities influences on the structural properties. Two glass-ceramics obtained by P 2 O 5 -Na 2 O-CaO-SiO 2 formulation within aluminium (0.5 % in Al 2 O 3 base) added through a reactive alumina and purified feldspar were analyzed. The results showed structural differences between both glass-ceramics. (author)

  16. Fatigue behaviour of GMAW welded aluminium alloy AA7020

    OpenAIRE

    Bloem, Carlos; Salvador Moya, Mª Dolores; Amigó, Vicente; Vicente-Escuder, Ángel

    2009-01-01

    [EN] The aim of this investigation is to evaluate the influence on fatigue behaviour of the finishing of the bulge in a welded aluminium zinc magnesium alloy AA7020. It was determined that total or partial elimination of the bulge has very little influence on its behaviour, giving a very similar result on both cases, where one is better than the other by only 3%. Bloem, C.; Salvador Moya, MD.; Amigó, V.; Vicente-Escuder, Á. (2009). Fatigue behaviour of GMAW welded aluminium alloy AA7020. W...

  17. Axillary hyperhidrosis treated with alcoholic solution of aluminium chloride hexahydrate.

    Science.gov (United States)

    Scholes, K T; Crow, K D; Ellis, J P; Harman, R R; Saihan, E M

    1978-01-01

    Sixty-five patients with axillary hyperhidrosis took part in a trial of treatment with a solution of 20% aluminium chloride hexahydrate in absolute alcohol, applied topically each night for a week and then whenever the patient thought it necessary. Excellent control of sweating was achieved in 64 patients, and occlusion of the area was found to be unnecessary. No troublesome side effects were reported. The results of this study indicate that 20% aluminium chloride hexahydrate in absolute alcohol is the treatment of first choice for patients with axillary hyperhidrosis. PMID:667571

  18. Transport phenomena of aluminium oxide in metal halide lamps

    Energy Technology Data Exchange (ETDEWEB)

    Fischer, S; Markus, T [Institute for Energy Research, Forschungszentrum Juelich GmbH, D-52425 Juelich (Germany); Niemann, U [Philips GmbH, Research Laboratories, PO Box 500145, Aachen, D-52085 (Germany)], E-mail: s.fischer@fz-juelich.de

    2008-07-21

    A better understanding of the transport phenomena observed in metal halide lamps can be achieved using computer-based model calculations. The chemical transport of aluminium oxide in advanced high-pressure discharge vessels was calculated as a function of temperature and composition of the salt mixture relevant to the lamp. Below 1773 K chemical transport is the prevailing process; above this temperature the vaporization and condensation of the envelope material-aluminium oxide-become more important. The results of the calculations show that the amount of transported alumina increases linearly with the number of iteration cycles and exponentially with the temperature gradient.

  19. Determination of cadmium in aluminium by atomic absorption spectrometry

    International Nuclear Information System (INIS)

    Batistoni, D.A.; Erlijman, L.H.

    1978-12-01

    A direct method for the determination of cadmium in elemental aluminium is described. Metal samples are dissolved in diluted hydrochloric acid and cadmium is determined by atomic absorption spectrometry in an air-acetylene flame. Interference by non-specific absorption observed at the analytical wavelength incorrected for by means of a non-absorbing line emitted by the hollow-cathode lamp. Relatively large amounts of arsenic do not interfere. The minimun determinable concentration of cadmium for this procedure is 2-3 ppm, expressed on aluminium basis. (author) [es

  20. Towards an understanding of the adjuvant action of aluminium

    Science.gov (United States)

    Marrack, Philippa; McKee, Amy S.; Munks, Michael W.

    2011-01-01

    The efficacy of vaccines depends on the presence of an adjuvant in conjunction with the antigen. Of these adjuvants, the ones that contain aluminium, which were first discovered empirically in 1926, are currently the most widely used. However, a detailed understanding of their mechanism of action has only started to be revealed. In this Timeline article, we briefly describe the initial discovery of aluminium adjuvants and discuss historically important advances. We also summarize recent progress in the field and discuss their implications and the remaining questions on how these adjuvants work. PMID:19247370

  1. Effects of aluminium surface morphology and chemical modification on wettability

    DEFF Research Database (Denmark)

    Rahimi, Maral; Fojan, Peter; Gurevich, Leonid

    2014-01-01

    of a monolayer of fluorinated silane, and a combination of those. The effect of these surface modification techniques on roughness and wettability of the aluminium surfaces was elucidated by ellipsometry, contact angle measurements and atomic force microscopy. We demonstrated that by employing different types...... of surface modifications the contact angle of water droplets on aluminium samples can be varied from 12° to more than 120°. A crossover from Cassie–Baxter to Wenzel regime upon changing the surface roughness was also observed....

  2. Accumulation of Aluminium and Physiological Status of Tree Foliage in the Vicinity of a Large Aluminium Smelter

    Directory of Open Access Journals (Sweden)

    E. D. Wannaz

    2012-01-01

    Full Text Available A pollution gradient was observed in tree foliage sampled in the vicinity of a large aluminium production facility in Patagonia (Argentina. Leaves of Eucalyptus rostrata, and Populus hybridus and different needle ages of Pinus spec. were collected and concentrations of aluminium (Al and sulphur (S as well as physiological parameters (chlorophyll and lipid oxidation products were analyzed. Al and S concentrations indicate a steep pollution gradient in the study showing a relationship with the physiological parameters in particular membrane lipid oxidation products. The present study confirms that aluminium smelting results in high Al and sulphur deposition in the study area, and therefore further studies should be carried out taking into account potentially adverse effects of these compounds on human and ecosystem health.

  3. Lung scintigraphy evaluation in workers exposed to abrasive dusts

    International Nuclear Information System (INIS)

    Terra Filho, Mario

    1995-01-01

    The production process of abrasives use aluminium, or silicon carbide a synthetic material with a hardness only slightly less than that of a diamond. It is popularly known as carborundum since it was first manufactured as an abrasive in 1891, produced by the fusion of high grade silica and petroleum coke with sawdust. For many years silicon carbide was thought not to give rise to pulmonary lesions. Recently several researchers suggested the existence of a carborundum pneumoconiosis. The aim of this study was to evaluate the role of the pulmonary clearance of 99m Technetium chelated to diethylene-triamine penta-acetate ( 99m Tc DTPA), and 67 Gallium lung scanning in workers exposed to abrasive dusts. Thirty seven subjects, 13 smokers and 24 nonsmokers and ex smokers were studied. In 32 (86,48%) 67 Gallium lung scanning was positive including 13 (40,62%) retired workers. We conclude that non smoking workers of abrasives plants have a pulmonary alveolar epithelial permeability disturbance similar as observed in smoking workers and smoking controls. Most workers, ex-workers of these industries and in patients with carborundum pneumoconiosis there is an evidence of pulmonary inflammation measured with abnormal 67 Gallium lung scan. (author)

  4. Do oral aluminium phosphate binders cause accumulation of aluminium to toxic levels?

    Directory of Open Access Journals (Sweden)

    Roberts Norman B

    2011-10-01

    Full Text Available Abstract Background Aluminium (Al toxicity was frequent in the 1980s in patients ingesting Al containing phosphate binders (Alucaps whilst having HD using water potentially contaminated with Al. The aim of this study was to determine the risk of Al toxicity in HD patients receiving Alucaps but never exposed to contaminated dialysate water. Methods HD patients only treated with Reverse Osmosis(RO treated dialysis water with either current or past exposure to Alucaps were given standardised DFO tests. Post-DFO serum Al level > 3.0 μmol/L was defined to indicate toxic loads based on previous bone biopsy studies. Results 39 patients (34 anuric were studied. Mean dose of Alucap was 3.5 capsules/d over 23.0 months. Pre-DFO Al levels were > 1.0 μmol/L in only 2 patients and none were > 3.0 μmol/L. No patients had a post DFO Al levels > 3.0 μmol/L. There were no correlations between the serum Al concentrations (pre-, post- or the incremental rise after DFO administration and the total amount of Al ingested. No patients had unexplained EPO resistance or biochemical evidence of adynamic bone. Conclusions Although this is a small study, oral aluminium exposure was considerable. Yet no patients undergoing HD with RO treated water had evidence of Al toxicity despite doses equivalent to 3.5 capsules of Alucap for 2 years. The relationship between the DFO-Al results and the total amount of Al ingested was weak (R2 = 0.07 and not statistically significant. In an era of financial prudence, and in view of the recognised risk of excess calcium loading in dialysis patients, perhaps we should re-evaluate the risk of using Al-based phosphate binders in HD patients who remain uric.

  5. All cause mortality and incidence of cancer in workers in bauxite mines and alumina refineries.

    Science.gov (United States)

    Fritschi, Lin; Hoving, Jan Lucas; Sim, Malcolm R; Del Monaco, Anthony; MacFarlane, Ewan; McKenzie, Dean; Benke, Geza; de Klerk, Nicholas

    2008-08-15

    Bauxite is a reddish clay that is refined to produce alumina, which is then reduced to aluminium. There have been studies examining the health of workers in aluminium smelters, but not workers in bauxite mining and alumina refining. A cohort of employees of 1 large aluminium company since 1983 was assembled (n = 6,485, 5,828 men). Deaths and incident cancers to 2002 were ascertained by linkage to national and state cancer and death registries. SIRs and SMRs were calculated compared to national rates standardizing for calendar year, sex and 5-year age group. The mortality from all causes (SMR 0.68, 95% CI: 0.60-0.77), and from circulatory and respiratory diseases, all cancers combined and injury in the male cohort were lower than in the Australian male population and were similar across work groups and with duration of employment. The only significant increased mortality risk was from pleural mesothelioma. The incidence of all cancers combined was similar to the Australian rate. The cohort had a lower risk of incident lymphohaematopoietic cancer (SIR 0.50, 95% CI: 0.31-0.88) and a higher risk of melanoma (SIR 1.30, 95% CI: 1.00-1.69) although no dose-responses were seen. There was also an increased risk of mesothelioma (SIR 3.49, 95% CI: 1.82-6.71), which was associated with exposures outside the aluminium industry. This study is the first to examine cancer and mortality amongst workers in bauxite mines and alumina refineries and found little evidence for increased cancer incidence or mortality in these workers. (c) 2008 Wiley-Liss, Inc.

  6. Reuse of waste foundry sand through interaction with sodium silicate binder; Reutilizacao da areia descartada da fundicao, a partir da sua interacao com agente ligante silicato de sodio

    Energy Technology Data Exchange (ETDEWEB)

    Souza, J.C.; Chinelatto, A.S.A.; Chinelatto, A.L., E-mail: josi3souza@gmail.com [Universidade Estadual de Ponta Grossa (UEPG), PR (Brazil); Oliveira, I.L. [Universidade Tecnologica Federal do Parana (UTFPR), Ponta Grossa, PR (Brazil)

    2012-07-01

    Green sand molds are used in metal casting process. However, after heating, activated bentonite present in green sand lose the binding properties, and part of the foundry sand has to be discarded from the process. The ABNT NBR 15.984/2011 establishes the management of waste foundry sand (WFS) avoiding disposal in landfills. The objective of this work was to investigate the possibility of reusing the WFS from the study of their interaction with sodium silicate binder. Studies with silica sand and new green sand was performed to compare the results obtained with the WFS. The characterizations of the samples were performed by measures the compressive strength, X-ray diffraction, optical microscopy and scanning electron microscopy. The results showed that there is interaction of the sodium silicate with the WFS as well as with the silica sand and green sand. (author)

  7. The reclamation of used moulding and core sands as a part of research programme of the Foundry Research Institute in Cracow

    Directory of Open Access Journals (Sweden)

    I. Izdebska-Szanda

    2010-04-01

    Full Text Available The article presents a historical outline of studies carried out by the Foundry Research Institute in Cracow on technical and technological solutions regarding the development of a reclamation process of the used moulding and core sands with attention focused on the past twenty years. Various aspects that control studies of the sand reclamation, from the thermal process, through pneumatic reclamation, and with preferences focused on the application of a mechanical treatment of the used sand, were discussed. Particular emphasis was put on the vibration method.Examples of design solutions developed by the Foundry Research Institute in Cracow were described. They were implemented inindustrial practice both at home and abroad. Their versatility and effectiveness as satisfying BAT criteria was stressed.

  8. Environmental characterization foundry sands used in sanitary landfills; Caracterizacao ambiental de areias descartadas de fundicao utilizadas na cobertura de residuos em aterros sanitarios

    Energy Technology Data Exchange (ETDEWEB)

    Domingues, L.G.F.; Ferreira, G.C.S.; Pires, M.S.G.; Teixeira, I.; Carnin, R.; Sarro, W.S., E-mail: lucienegferrari@gmail.com [Universidade Estadual de Campinas (UNICAMP), SP (Brazil)

    2016-07-01

    The national solid waste policy recommends reducing solid waste generation and reusing them in different applications. Preliminary studies show that the foundry sand generated from cast metal parts undercut, has excellent applicability in grain size stabilization of soils for geotechnical functions, and therefore, should not be discarded as waste. This study aimed at environmental characterization of two lots of waste foundry sand (WFS), from different industries, to the particle size stabilization of a clayey soil for use in coverage of solid waste in landfills. The methodology included physicochemical characterization tests (grain size, permeability, XRF and heavy metals) and environmental (NBR 10004: 2004, NBR 10005: 2004, NBR 10006: 20004 and acute toxicity with Vibrio fischeri). The results prove the environmental viability of using these lots of WFS as functional material in the composition of landfills. (author)

  9. A Numerical Analysis of the Resistance and Stiffness of the Aluminium and Concrete Composite Beam

    Directory of Open Access Journals (Sweden)

    Polus Łukasz

    2015-03-01

    Full Text Available In this paper a numerical analysis of the resistance and stiffness of the aluminium and concrete composite beam is presented. Composite aluminium and concrete structures are quite new and they have not been thoroughly tested. Composite structures have a lot of advantages. The composite aluminium and concrete beam is more corrosion-resistant, fire-resistant and stiff than the aluminium beam. The contemporary idea of sustainable buildings relies on new solutions which are more environmentally friendly. Aluminium is lighter and more resistant to corrosion than steel, which is often used in composite structures.

  10. Worker participation - the Netherlands

    NARCIS (Netherlands)

    Kwantes, J.H.

    2014-01-01

    Worker participation relates to the involvement of workers in the management decision-making processes. In this article attention is focused on worker participation related to occupational safety and health in the Netherlands. Worker participation can refer either to direct or indirect participation

  11. Studi Perbandingan Keefektifan Penggunaan Poly Aluminium Chloride (PAC) dan Tawas (Alum) Terhadap Turbiditas dan Kadar Logam Aluminium Pada Air Baku Instalasi Pengolahan Air Di PDAM Tirtanadi Hamparan Perak

    OpenAIRE

    Gea, Deswanti Mariana

    2017-01-01

    The comparative effectiveness study of the usage of the poly aluminium chloride (PAC) and alum towards the turbidity and the aluminium levels at the water treatment installation of PDAM Hamparan Perak has been carried out. The concentration of aluminium chloride and alum usage compared in the raw water has initial turbidity 73,3 NTU and aluminium levels of 0,048 mg/l is respectively 19 ppm; 21 ppm and 23 ppm. And being stirred with agiator found in the Jar Test with a 140 rpm rotation spee...

  12. Experimental weathering rates of aluminium silicates

    International Nuclear Information System (INIS)

    Gudbrandsson, Snorri

    2013-01-01

    The chemical weathering of primary rocks and minerals in natural systems has a major impact on soil development and its composition. Chemical weathering is driven to a large extent by mineral dissolution. Through mineral dissolution, elements are released into groundwater and can readily react to precipitate secondary minerals such as clays, zeolites, and carbonates. Carbonates form from divalent cations (e.g. Ca, Fe and Mg) and CO 2 , and kaolin clay and gibbsite formation is attributed to the weathering of aluminium-rich minerals, most notably the feldspars. The CarbFix Project in Hellisheidi (SW-Iceland) aims to use natural weathering processes to form carbonate minerals by the re-injection of CO 2 from a geothermal power plant back into surrounding basaltic rocks. This process is driven by the dissolution of basaltic rocks, rich in divalent cations, which can combine with injected CO 2 to form and precipitate carbonates. This thesis focuses on the dissolution behaviour of Stapafell crystalline basalt, which consists of three major phases (plagioclase, pyroxene, and olivine) and is rich in divalent cations. Steady-state element release rates from crystalline basalt at far-from-equilibrium conditions were measured at pH from 2 to 11 and temperatures from 5 to 75 C in mixed-flow reactors. Steady-state Si and Ca release rates exhibit a U-shaped variation with pH, where rates decrease with increasing pH at acid condition but increase with increasing pH at alkaline conditions. Silicon release rates from crystalline basalt are comparable to Si release rates from basaltic glass of the same chemical composition at low pH and temperatures ≥25 C but slower at alkaline pH and temperatures ≥50 C. In contrast, Mg and Fe release rates decrease continuously with increasing pH at all temperatures. This behaviour is interpreted to stem from the contrasting dissolution behaviours of the three major minerals comprising the basalt: plagioclase, pyroxene, and olivine. Element

  13. Antioxidant Activity of Natural Products against Aluminium Fluoride ...

    African Journals Online (AJOL)

    Evaluation of antioxidant potential of natural products against Aluminium fluoride (AlF4) induced oxidative stress in albino mice were represented in the present study. Gossypin, Quercetin dehydrate, (-)-Epicatechin gallate, Gallic acid and Suramin sulphate (G-protein inhibitor) were evaluated for antioxidant activity by ...

  14. Aluminium dissolution for spray pulverization with nitric acid

    International Nuclear Information System (INIS)

    Rodrigo Otero, A.; Rodrigo Vilaseca, F.; Morales Calvo, G.

    1977-01-01

    A comparative study of the nitric acid dissolution of aluminium, by immersion and spray pulverization has been carried out in laboratory scale. As a result, the optimum operation conditions to control reaction in the plant are fixed. Operation costs are also evaluated. (author) [es

  15. Diamond turning and polishing tests on new RSP aluminium alloys

    NARCIS (Netherlands)

    Horst, R. ter; Haan, M. de; Gubbels, G.P.H.; Senden, R.; Venrooy, B.W.H. van; Hoogstrate, A.M.

    2012-01-01

    For years now conventional aluminium 6061 T6 has widely been used for mirrors in astronomical instruments, being diamond turned or since a few years also being optically polished. This allows the development of optical systems that can be tested and operated at any temperature, without being

  16. Microstructure and defect chemistry of yttrium aluminium garnet ceramics

    International Nuclear Information System (INIS)

    Schuh, L.H.

    1989-01-01

    This thesis describes basic aspects concerning the defect chemistry and the microstructure of yttrium aluminium garnet ceramics. The work consists of three parts: a literature study, an experimental part and a section giving computer simulation data of defects. (author). 320 refs.; 68 figs.; 72 schemes; 32 tabs

  17. Superhydrophobic coatings for aluminium surfaces synthesized by chemical etching process

    Directory of Open Access Journals (Sweden)

    Priya Varshney

    2016-10-01

    Full Text Available In this paper, the superhydrophobic coatings on aluminium surfaces were prepared by two-step (chemical etching followed by coating and one-step (chemical etching and coating in a single step processes using potassium hydroxide and lauric acid. Besides, surface immersion time in solutions was varied in both processes. Wettability and surface morphologies of treated aluminium surfaces were characterized using contact angle measurement technique and scanning electron microscopy, respectively. Microstructures are formed on the treated aluminium surfaces which lead to increase in contact angle of the surface (>150°. Also on increasing immersion time, contact angle further increases due to increase in size and depth of microstructures. Additionally, these superhydrophobic coatings show excellent self-cleaning and corrosion-resistant behavior. Water jet impact, floatation on water surface, and low temperature condensation tests assert the excellent water-repellent nature of coatings. Further, coatings are to be found mechanically, thermally, and ultraviolet stable. Along with, these coatings are found to be excellent regeneration ability as verified experimentally. Although aforesaid both processes generate durable and regenerable superhydrophobic aluminium surfaces with excellent self-cleaning, corrosion-resistant, and water-repellent characteristics, but one-step process is proved more efficient and less time consuming than two-step process and promises to produce superhydrophobic coatings for industrial applications.

  18. Optical and morphological investigation of aluminium and nickel ...

    Indian Academy of Sciences (India)

    Home; Journals; Bulletin of Materials Science; Volume 38; Issue 2. Optical and morphological investigation of aluminium and nickel oxide composite films deposited by spray pyrolysis method as a basis of solar thermal absorber. A Bagheri Khatibani S M Rozati. Volume 38 Issue 2 April 2015 pp 319-326 ...

  19. Depth profiling of aluminium metal using slow positron beam ...

    African Journals Online (AJOL)

    Slow positron beam Doppler-broadening technique was used to study depth profiling of aluminium metals sample. The variation of the line-shape parameters with incident positron energy was studied. Also, the depth profile of the S parameter was investigated. The positron implantation profile and backscattering fraction for ...

  20. Aluminium structures in building and civil engineering applications

    NARCIS (Netherlands)

    Soetens, F.

    2010-01-01

    Structural applications of aluminium are considered in this paper. Although the discussion is mainly devoted to Europe, the paper also refers, where possible, to developments in other parts of the world. The problems faced by a designer in creating an optimum design are described, followed by a

  1. Effect of strain path on severely deformed aluminium

    Czech Academy of Sciences Publication Activity Database

    Kunčická, L.; Kocich, R.; Král, Petr; Pohludka, M.; Marek, M.

    2016-01-01

    Roč. 180, OCT (2016), s. 280-283 ISSN 0167-577X Institutional support: RVO:68081723 Keywords : Twist channel angular pressing * Aluminium * Texture * Microstructure Electron microscopy * Metal forming and shaping Subject RIV: JG - Metallurgy Impact factor: 2.572, year: 2016

  2. Oxygen–induced barrier height changes in aluminium – amorphous ...

    African Journals Online (AJOL)

    The results show that the application of voltage causes charge exchange between the surface states and the semiconductor leading to a change in the height of the potential barrier for electrons passing from aluminium into the a-Se films. The empirically determined values of barrier height of Al/a-Se diodes with thin and ...

  3. Sensitivity analysis on ultimate strength of aluminium stiffened panels

    DEFF Research Database (Denmark)

    Rigo, P.; Sarghiuta, R.; Estefen, S.

    2003-01-01

    This paper presents the results of an extensive sensitivity analysis carried out by the Committee III.1 "Ultimate Strength" of ISSC?2003 in the framework of a benchmark on the ultimate strength of aluminium stiffened panels. Previously, different benchmarks were presented by ISSC committees on ul...

  4. Natural Aging Behaviour Of AA6111 Aluminium | Quainoo | Ghana ...

    African Journals Online (AJOL)

    In the continuing drive for weight reduction in new automobile designs, the 6000 series aluminium alloys have emerged as the most promising age-hardenable body sheet material in the automotive industry. Currently, one of the body sheet alloys used for its combination of strength and formability in the (T4) temper is ...

  5. Effects of Aluminium in Forest. Results of a pilot experiment

    Energy Technology Data Exchange (ETDEWEB)

    Mulder, J.; Wit, H. de; Nygaard, P.H.

    1996-01-01

    This conference paper deals with an Norwegian pilot project which started in 1995 and finishing early 1999, investigates the solubility and phyto-toxicity of aluminium (Al) in mature forest ecosystems. The project consists of three major parts, including field manipulation study of Norwegian spruce stands, laboratory experiments and modelling Al chemistry in the root zone. 15 refs.

  6. Differential effects of aluminium on the seedling parameters of wheat ...

    African Journals Online (AJOL)

    ... different aluminium (Al) concentrations on the seedling parameters of wheat and the effect of malate and citrate treatments as chelates for reducing the noxious effect of Al in medium culture and seedlings of two wheat cultivars, Darab (Al sensitive) and Maroon (Al tolerant) were grown on hydroponic solution (non modified ...

  7. Pressurized air ionization chamber with aluminium walls for radiometric dosimetry

    International Nuclear Information System (INIS)

    Rodrigues, R.G.S.; Pela, C.A.; Netto, T.G.

    1996-01-01

    A pressurized air ionization chamber with 23 cm 3 and aluminium walls is evaluated concerning its sensitiveness in low exposure rate. Considering conventional ionization chambers, this chamber shows a better performance since the air pressure of 2500 kPa minimizes the energy dependence to less than 5% between 40 and 1.250 keV

  8. Laser alloying of aluminium to improve surface properties - MSSA 2010

    CSIR Research Space (South Africa)

    Mabhali, Luyolo AB

    2010-07-01

    Full Text Available Aluminium is vastly used in industry due to its low cost, light weight and excellent workability, but lacks in wear resistance and hardness. Laser alloying is used to improve the surface properties such as hardness by modifying the composition...

  9. Cavitation-aided grain refinement in aluminium alloys

    NARCIS (Netherlands)

    Atamanenko, T.V.

    2010-01-01

    This thesis deals with grain refinement under the influence of ultrasonic-driven cavitation in aluminium casting processes. Three major goals of this research were: (1) to identify the mechanism of the cavitation-aided grain refinement at different stages of solidification; (2) to reveal the

  10. Contribution to comprehensive study of aluminium alloy Aa 5083 ...

    African Journals Online (AJOL)

    Corrosion induced by elemental mercury in aqueous media of industrial Aluminium alloys AA5083 used in heat exchanger industries of natural gas liquefaction has been studied by linear sweep voltammétry on rotating amalgamated disk electrode. Corrosion process depends on: • Chemical processes of amalgamation of ...

  11. Local electrochemical behaviour of 7xxx aluminium alloys

    NARCIS (Netherlands)

    Andreatta, F.

    2004-01-01

    Aluminium alloys of the 7xxx series (Al-Zn-Mg-Cu) are susceptible to localized types of corrosion like pitting, intergranular corrosion and exfoliation corrosion. This represents a limitation for the application of these alloys in the aerospace components because localized corrosion might have a

  12. Hole quality and burr reduction in drilling aluminium sheets

    DEFF Research Database (Denmark)

    Pilny, Lukas; De Chiffre, Leonardo; Piska, Miroslav

    2011-01-01

    Optimization of the metal drilling process requires creation of minimum amount of burrs and uniform appearance of the drilled holes. In this paper, an experimental investigation was performed on 2 mm sheets of wrought aluminium alloy Al99.7Mg0.5Cu-H24, using 1.6 and 2 mm diameter drills. Cutting...

  13. Hole quality and burr reduction in drilling aluminium sheets

    DEFF Research Database (Denmark)

    Pilny, Lukas; De Chiffre, Leonardo; Piska, Miroslav

    2012-01-01

    Optimization of the metal drilling process requires creation of minimum amount of burrs and uniform appearance of the drilled holes. In this paper, an experimental investigation was performed on 2 mm sheets of wrought aluminium alloy Al99.7Mg0.5Cu-H24, using 1.6 and 2 mm diameter drills. Cutting...

  14. Differential effects of aluminium on the seedling parameters of wheat ...

    African Journals Online (AJOL)

    ALADDIN

    2011-04-25

    Apr 25, 2011 ... Key words: Triticum aestivum L., hydroponic, aluminium-tolerant, length of root, regression analysis. ... cat-ions those immediately surrounding the apical root ... A separate model statement is required for linear, quadratic and cubic trends. RESULTS. ANOVA revealed that, for seedling growth parameters.

  15. Combined aluminium sulfate/hydroxide process for fluoride removal ...

    African Journals Online (AJOL)

    Combined aluminium sulfate/hydroxide process for fluoride removal from drinking water. ... The reported removal efficiency of Nalgonda Technique is 70% at alum dose of 150-170 mg alum/mg F. Besides, sludge production is also minimized. Therefore, this process is highly efficient and could be applied in areas where the ...

  16. Aluminium hydride: a reversible material for hydrogen storage.

    Science.gov (United States)

    Zidan, Ragaiy; Garcia-Diaz, Brenda L; Fewox, Christopher S; Stowe, Ashley C; Gray, Joshua R; Harter, Andrew G

    2009-07-07

    Aluminium hydride has been synthesized electrochemically, providing a synthetic route which closes a reversible cycle for regeneration of the material and bypasses expensive thermodynamic costs which have precluded AlH(3) from being considered as a H(2) storage material.

  17. Examples on cold forged aluminium components in automotive industry

    DEFF Research Database (Denmark)

    Bay, Niels; Kolsgaard, A.

    2000-01-01

    The present paper describes the possibilites of applying cold forging for manufacturing of light weight components in aluminium. A short description of the basic cold forming processes forms the basis for describing the great variety in design of cold forged components. Examples are mainly taken ...... from automotive industry but in a few cases also from other industrial sectors to show the possibilities....

  18. Novel package for inhibition of aluminium corrosion in alkaline solutions

    International Nuclear Information System (INIS)

    Abdel-Gaber, A.M.; Khamis, E.; Abo-Eldahab, H.; Adeel, Sh.

    2010-01-01

    Inhibition of aluminium corrosion in 2 M sodium hydroxide solution by a package composed of the cationic surfactant cetyl trimethyl ammonium bromide (CTAB) and lupine seed extract has been investigated employing different electrochemical techniques and chemical gasometry measurements. Potentiodynamic polarization curve measurements showed that lupine seed extract controls both the anodic dissolution of aluminium and the hydrogen gas evolved at the cathodic sites of aluminium surface. Nyquist plots showed two capacitive semicircles in the high and low frequency regions separated by an inductive loop at intermediate frequencies. The inductive loop may be explained by the occurrence of adsorbed intermediates on the surface. A proposed equivalent circuit was used to analyse the impedance spectra for aluminium in NaOH solutions. The corrosion inhibition data have been analysed using different isotherms. The results showed excellent agreement between the kinetic-thermodynamic model and Flory-Huggins isotherm. Gasometry measurements showed that the Inhibitive effect of the surfactant increases at a composition around its critical micelle concentration (cmc). The presence of both the surfactant and lupine seed extract did not indicate synergistic action between them. The mode of adsorption of the surfactant molecules corresponding to their structure is also discussed.

  19. Elaboration in the area of aluminium containing alloys

    International Nuclear Information System (INIS)

    Mirsaidov, U.M.

    2002-01-01

    In the Institute of Chemistry was elaborated the experimental-industrial installation and technology of deep aluminium purification by the methods of zone melting and recrystallization. The developed technology let receive the metal of model A5 N A6 N dependence from number of induction zone passage

  20. Ultraviolet sensing properties of polyvinyl alcohol-coated aluminium ...

    Indian Academy of Sciences (India)

    Electrochemical; aluminium-doped zinc oxide; PVA-coated; UV sensing. 1. Introduction. Metal oxide semiconductors have received considerable attention due to their excellent physical and chemical prop- erties (Johnson et al 2001; Vayssieres et al 2001; Kolmakov and Moskovits 2004). Zinc oxide (ZnO), one of the most.

  1. Cold forming of aluminium - State of the art

    DEFF Research Database (Denmark)

    Bay, Niels

    1997-01-01

    The ongoing development of cold forging technology has been manifested lately by the increasing application of components in cold forged aluminium alloys. Applying precipitation hardening alloys components with great strength/weight ratio can be produced with a strength comparable to that of unal...

  2. Amelioration of behavioural toxicity of aluminium by oligomeric ...

    African Journals Online (AJOL)

    Despite its limited solubility at neutral pH, aluminium is significantly accumulated by the freshwater snail Lymnaea stagnalis, leading to behavioral toxicity. Both organic (humic acid) and non-organic (oligomeric silicic acid) ligands have been shown to reduce Al accumulation probably owing to their binding affinity for Al. This ...

  3. A vector valued Stefan problem from aluminium industry

    NARCIS (Netherlands)

    F.J. Vermolen; C. Vuik

    1998-01-01

    textabstractDissolution of stoichiometric multi-component particles in ternary alloys is an important process occurring during the heat treatment of as-cast aluminium alloys prior to hot-extrusion. A mathematical model is proposed to describe such a process. In this model an equation is given to

  4. Ultraviolet sensing properties of polyvinyl alcohol-coated aluminium ...

    Indian Academy of Sciences (India)

    295–300. c Indian Academy of Sciences. Ultraviolet sensing properties of polyvinyl alcohol-coated aluminium-doped zinc oxide nanorods. KANCHAN SAXENA. ∗. , AMIT KUMAR, NISHANT MALIK, PRAMOD KUMAR and V K JAIN. Amity Institute of Advanced Research and Studies (Materials and Devices), Amity University, ...

  5. Friction factor of CP aluminium and aluminium–zinc alloys

    Indian Academy of Sciences (India)

    zinc alloys using ring compression test at different temperatures from 303 K to 773 K. It is found that CP aluminium exhibits stick- ing whereas Al–Zn alloys do not exhibit sticking at elevated temperatures. Hot working of Al–Zn alloy is easier.

  6. STRUCTURE OF ECAP ALUMINIUM AFTER DIFFERENT NUMBER OF PASSES

    Directory of Open Access Journals (Sweden)

    Lucia Ilucová

    2011-05-01

    Full Text Available The structure of high purity (99.99% aluminium processed by equal channel angular pressing in the as pressed state after different number of passes was examined using various stereological methods. An extreme inhomogeneity and complicated anisotropy was observed along the body of rod-like specimens.

  7. Study of the dielectric parameters of aluminium ore bauxite of ...

    Indian Academy of Sciences (India)

    M. Senthilkumar (Newgen Imaging) 1461 1996 Oct 15 13:05:22

    are also calculated in the present studies. Keywords. Dielectric parameters; aluminium ore; packing density; minability of ore. 1. Introduction. Dielectric properties of solids in the form of powders may be useful in understanding the structural behaviour of particles in an alternating field. These studies may also be used to for-.

  8. Optical and morphological investigation of aluminium and nickel ...

    Indian Academy of Sciences (India)

    spectrophotometry, various physical properties were investigated. Different optical quantities such as optical band gap, refractive index, extinction coefficient, dielectric constants, volume and surface energy loss functions and optical conductivity were determined. Within this paper for different nickel to aluminium ratio (from ...

  9. Impact toughness of laser alloyed aluminium AA1200 alloys

    CSIR Research Space (South Africa)

    Mabhali, Luyolo AB

    2013-08-01

    Full Text Available Laser surface alloying of aluminium AA1200 was performed with a 4kW Nd:YAG laser and impact resistance of the alloys was investigated. The alloying powders were a mixture of Ni, Ti and SiC in different proportions. Surfaces reinforced...

  10. Mechanochemical route to the synthesis of nanostructured Aluminium nitride

    Science.gov (United States)

    Rounaghi, S. A.; Eshghi, H.; Scudino, S.; Vyalikh, A.; Vanpoucke, D. E. P.; Gruner, W.; Oswald, S.; Kiani Rashid, A. R.; Samadi Khoshkhoo, M.; Scheler, U.; Eckert, J.

    2016-01-01

    Hexagonal Aluminium nitride (h-AlN) is an important wide-bandgap semiconductor material which is conventionally fabricated by high temperature carbothermal reduction of alumina under toxic ammonia atmosphere. Here we report a simple, low cost and potentially scalable mechanochemical procedure for the green synthesis of nanostructured h-AlN from a powder mixture of Aluminium and melamine precursors. A combination of experimental and theoretical techniques has been employed to provide comprehensive mechanistic insights on the reactivity of melamine, solid state metal-organic interactions and the structural transformation of Al to h-AlN under non-equilibrium ball milling conditions. The results reveal that melamine is adsorbed through the amine groups on the Aluminium surface due to the long-range van der Waals forces. The high energy provided by milling leads to the deammoniation of melamine at the initial stages followed by the polymerization and formation of a carbon nitride network, by the decomposition of the amine groups and, finally, by the subsequent diffusion of nitrogen into the Aluminium structure to form h-AlN. PMID:27650956

  11. Structure analysis of 3104 aluminium alloy applied to deep drawing

    Energy Technology Data Exchange (ETDEWEB)

    Klyszewski, A.; Lech-Grega, M.; Zelechowski, J.; Szymanski, W. [Light Metals Div., Skawina (Poland). Inst. of Non-Ferrous Metals

    2000-07-01

    Optical and electron microscopy observations and X-ray investigations of 3104 aluminium alloy ingots and bands after experimental heat treatment were carried out. The influence of ingots homogenisation temperature and parameters of material heat treatment after hot rolling on structure, texture and earing of band 0.3 mm thick was analysed. (orig.)

  12. Ultraviolet sensing properties of polyvinyl alcohol-coated aluminium ...

    Indian Academy of Sciences (India)

    Undoped and aluminium (Al)-doped zinc oxide (ZnO) nanorods have been synthesized by electrochemical route. The synthesized materials have been characterized by X-ray diffraction, UV–visible spectrometer and scanning electron microscope. The Al-doped ZnO nanorods have been coated with polyvinyl alcohol.

  13. Establishment of integrated information displays in aluminium surfaces using nanomanufacturing

    DEFF Research Database (Denmark)

    Prichystal, Jan; Hansen, Hans Nørgaard; Bladt, Henrik H.

    2006-01-01

    Bang & Olufsen has been working with a method for manufacturing ultra-thin structures in aluminium that can be penetrated by light. This work has resulted in a patent describing how to obtain this effect by material removal in local areas in a solid material. The idea behind an invisible display...

  14. Thin-film cryogenic resistors from aluminium alloys

    Science.gov (United States)

    Tadros, N. N.; Holdeman, L. B.

    The temperature dependence of the resistances of thin films sputtered from three commercially available aluminium alloys (5052, 5086, 5456) has been measured in the temperature range 1.5-4.2 K. The 5052-alloy films had a positive temperature coefficient of resistance (TCR) throughout this temperature range, whereas films of the other two alloys had a negative TCR.

  15. Verification of Some Vegetable Oils as Cutting Fluid for Aluminium

    African Journals Online (AJOL)

    Akorede

    ABSTRACT: Vegetable oils (palm oil, groundnut oil, shear butter oil and cotton seed oil) have been used as lubricants in the turning operation of aluminum under varying spindle speeds, feed rates and depths of cut and the results compared with kerosene (due to the gummy nature of aluminium metal). The parameters ...

  16. Aluminium localization and toxicity symptoms related to root growth ...

    Indian Academy of Sciences (India)

    We correlated root growth inhibition with aluminium (Al3+) localization and toxicity symptoms in rice roots using seedlings of two genotypes (tolerant and sensitive) that were exposed to different AlCl3 concentrations. Al3+ localization was evaluated by hematoxylin in primary roots and by morin in cross-sections of the root ...

  17. Aluminium(III) alkoxides as unique synthons for heterocyclic ...

    Indian Academy of Sciences (India)

    Administrator

    Facile reactivity of aluminium(III) alkoxides with organic protic reagents with alcohol as the only side product provides a convenient method for the synthesis of a variety of products which may not be synthesized by any other route. The possibility of removal of alcohol azeotropically with solvent benzene makes it possible to ...

  18. Pack nitriding of aluminium using cassava waste | Shitta | Journal of ...

    African Journals Online (AJOL)

    Pack Nitriding is a process analogous to pack carbonizing. In this work, cassava leaves were employed as a source of nitrogen. Upon heating, slow decomposition of the compound provides Nitrogen, the Nitrogen was allowed to interact with aluminium metal surfaces, which were packed nitrided at temperature of 350°c.

  19. Verification of Some Vegetable Oils as Cutting Fluid for Aluminium ...

    African Journals Online (AJOL)

    Vegetable oils (palm oil, groundnut oil, shear butter oil and cotton seed oil) have been used as lubricants in the turning operation of aluminum under varying spindle speeds, feed rates and depths of cut and the results compared with kerosene (due to the gummy nature of aluminium metal). The parameters investigated are ...

  20. A multiple buckling curve formulation for design of aluminium alloy ...

    African Journals Online (AJOL)

    The paper refers to the overall stability design of aluminium structural elements. Buckling curves for members subjected to compression and members subjected to bending are dealt with. The formulation is based on probabilistic considerations of two random events, namely the elastic buckling of a perfect member and the ...

  1. Electrochemical Characterisation of Filiform Corrosion on Aluminium Rolled Products

    NARCIS (Netherlands)

    Huisert, M.

    2001-01-01

    When aluminium is protected by an organic coating a special form of corrosion can occur underneath the organic coating; filiform corrosion. This form of corrosion manifests itself as threadlike filaments under the coating, it causes local delamination of the coating and the coating cannot protect

  2. Aluminium, een nieuw probleem voor landbouw en volksgezondheid? : een literatuuronderzoek

    NARCIS (Netherlands)

    Vos, G.

    1985-01-01

    Door middel van literatuuronderzoek zijn gegevens verzameld met betrekking tot het gedrag van aluminium in de bodem, de toxiciteit voor mens, plant en dier, het voorkomen in levensmiddelen en analysemethoden voor de bepaling van dit element. De huidige aluminiumbelasting via het

  3. Microwave assisted hydrolysis of aluminium metal and preparation ...

    Indian Academy of Sciences (India)

    Centre for Materials for Electronics Technology (C-MET), Department of Information Technology, Government of India, Athani PO, Thrissur 680 581, India. MS received 30 June 2009; revised 27 July 2009. Abstract. Phase pure boehmite particles were prepared by microwave assisted hydrolysis of aluminium sheets.

  4. Dissolved aluminium and the silicon cycle in the Arctic Ocean

    NARCIS (Netherlands)

    Middag, R.; de Baar, H. J. W.; Laan, P.; Bakker, K.

    2009-01-01

    Concentrations of dissolved (0.2 mu m filtered) aluminium (Al) have been determined for the first time in the Eurasian part of the Arctic Ocean over the entire water column during expedition ARK XXII/2 aboard R.V. Polarstern (2007). An unprecedented number of 666 samples was analysed for 44 stations

  5. Trap levels in Y-aluminium garnet scintillating crystals

    Czech Academy of Sciences Publication Activity Database

    Vedda, A.; Di Martino, D.; Martini, M.; Mareš, Jiří A.; Mihóková, Eva; Nikl, Martin; Solovieva, Natalia; Blažek, K.; Nejezchleb, K.

    2004-01-01

    Roč. 38, - (2004), s. 673-676 ISSN 1350-4487 Grant - others:NATO SfP (XX) 973510 Institutional research plan: CEZ:AV0Z1010914 Keywords : aluminium garnets * scintillators * cerium * thetmoluminescence Subject RIV: BM - Solid Matter Physics ; Magnetism Impact factor: 0.664, year: 2004

  6. Corrosion of research reactor aluminium clad spent fuel in water

    International Nuclear Information System (INIS)

    2009-12-01

    A large variety of research reactor spent fuel with different fuel meats, different geometries and different enrichments in 235 U are presently stored underwater in basins located around the world. More than 90% of these fuels are clad in aluminium or aluminium based alloys that are notoriously susceptible to corrosion in water of less than optimum quality. Some fuel is stored in the reactor pools themselves, some in auxiliary pools (or basins) close to the reactor and some stored at away-from-reactor pools. Since the early 1990s, when corrosion induced degradation of the fuel cladding was observed in many of the pools, corrosion of research reactor aluminium clad spent nuclear fuel stored in light water filled basins has become a major concern, and programmes were implemented at the sites to improve fuel storage conditions. The IAEA has since then established a number of programmatic activities to address corrosion of research reactor aluminium clad spent nuclear fuel in water. Of special relevance was the Coordinated Research Project (CRP) on Corrosion of Research Reactor Aluminium Clad Spent Fuel in Water (Phase I) initiated in 1996, whose results were published in IAEA Technical Reports Series No. 418. At the end of this CRP it was considered necessary that a continuation of the CRP should concentrate on fuel storage basins that had demonstrated significant corrosion problems and would therefore provide additional insight into the fundamentals of localized corrosion of aluminium. As a consequence, the IAEA started a new CRP entitled Corrosion of Research Reactor Aluminium Clad Spent Fuel in Water (Phase II), to carry out more comprehensive research in some specific areas of corrosion of aluminium clad spent nuclear fuel in water. In addition to this CRP, one of the activities under IAEA's Technical Cooperation Regional Project for Latin America Management of Spent Fuel from Research Reactors (2001-2006) was corrosion monitoring and surveillance of research

  7. The Hamlet dilemma for aluminium cans in the circular economy: to be or not to be in a closed loop?

    OpenAIRE

    Niero, Monia; Hoffmeyer, Simon B.; Langen, Håkon; Olsen, Stig Irving

    2015-01-01

    In the context of circular economy the focus is not only on recycling from a quantitative point of view, but also on improving the quality of materials. We considered the case of aluminium cans, and quantified the influence of alloying elements on the overall environmental performances of aluminium can recycling. We performed a Life Cycle Assessment (LCA) comparing different sources of aluminium: primary aluminium and mixed scraps, Used Beverage Can (UBC) scrap, mixed aluminium packaging scra...

  8. Adsorption of lithium ion to amorphous hydrous aluminium oxide

    International Nuclear Information System (INIS)

    Wada, Hideo; Kitamura, Takao; Fujii, Ayako; Katoh, Shunsaku

    1982-01-01

    Adsorption process of lithium ion to amorphous hydrous aluminium oxide (a-HAO) was investigated by pH titration method with lithium chloride-lithium hydroxide mixed solution and X-ray diffraction analysis of a-HAO after pH titration. In the pH titration, the addition of hydroxide ion in amount from 0 to 4.0 mmol.g -1 gave no change to the pH of the solution and caused adsorption of lithium ion equivalent in amount to added hydroxide ion. X-ray diffraction analysis showed the formation of lithium hydrogenaluminate LiH (AlO 2 ) 2 .5H 2 O (LHA) in the a-HAO after pH titration. These results showed that adsorption of lithium ion by a-HAO was related to a reaction which consumed hydroxide ion and formed LHA. In order to elucidate detail process of the reaction, changes of pH, aluminium concentration and lithium concentration of the solution, respectively with time, were determined. The pH of the solution decreased in two stages. At the first stage of the pH decrease, the aluminium concentration increased whereas the lithium concentration did not change. At the second stage, the lithium concentration decreased together with the decrease of the aluminium concentration. It was inferred that adsorption of lithium ion proceeded through dissolution of a-HAO and precipitation of LHA. Theoretical adsorption capacity calculated from the above formula for LHA and aluminium content in a-HAO was 4.7 mmol.g -1 and agreed fairly well with observed value 4.0 mmol.g -1 . (author)

  9. Corrosion of aluminium in copper-aluminium couples under a marine environment: Influence of polyaniline deposited onto copper

    Energy Technology Data Exchange (ETDEWEB)

    Vera, Rosa, E-mail: rvera@ucv.c [Instituto de Quimica, Facultad de Ciencias, Pontificia Universidad Catolica de Valparaiso, Avda. Brasil 2950, Casilla 4059, Valparaiso (Chile); Verdugo, Patricia [Departamento de Quimica y Bioquimica, Facultad de Ciencias, Universidad de Valparaiso, Av. Gran Bretana 1111, Valparaiso (Chile); Orellana, Marco; Munoz, Eduardo [Instituto de Quimica, Facultad de Ciencias, Pontificia Universidad Catolica de Valparaiso, Avda. Brasil 2950, Casilla 4059, Valparaiso (Chile)

    2010-11-15

    Research highlights: {yields} The presence of Polyaniline in the Al-Cu system produces a decrease in the oxygen reduction reaction. {yields} In the marine enviroment, aluminium in Al-Cu couples, suffers pitting and exfoliation. {yields} The aluminium deterioration increases with chloride and enviromental sulphur dioxide presence, mainly when it is united to bare copper. - Abstract: In this study, we examined how aluminium corrosion in Al-Cu/PANI galvanic couples in a marine environment is influenced by deposition of polyaniline (PANI) on copper. Polarization curves and immersion assays in 0.1 M NaCl were performed. The morphologies of etched Al and corrosion products were observed by SEM, and the Al ions in solution were quantified by atomic absorption spectroscopy. A reduction in aluminium damage due to galvanic corrosion was observed as a result of decreased effective area for the oxygen reduction reaction on Cu/PANI electrode. Furthermore, an electrochemical reduction of PANI from leucoemeraldine to emeraldine base is proposed.

  10. Decreased toxicity of aluminium when the ionic strength increases in water; Blir aluminium mindre toksisk naar ionestyrken i vannet oeker?

    Energy Technology Data Exchange (ETDEWEB)

    Alstad, E.W. [Oslo Univ. (Norway)

    1996-01-01

    The conference paper evaluates the acute mortality of fish caused by the toxicity of aluminium in water. The evaluation is based on the polymerization hypothesis. According to the author, the level of toxicity decreases when the concentration and charge of ions increase. The paper presents the preliminary results from the executed experiment. 2 refs., 2 figs., 1 tab.

  11. Corrosion of aluminium in copper-aluminium couples under a marine environment: Influence of polyaniline deposited onto copper

    International Nuclear Information System (INIS)

    Vera, Rosa; Verdugo, Patricia; Orellana, Marco; Munoz, Eduardo

    2010-01-01

    Research highlights: → The presence of Polyaniline in the Al-Cu system produces a decrease in the oxygen reduction reaction. → In the marine enviroment, aluminium in Al-Cu couples, suffers pitting and exfoliation. → The aluminium deterioration increases with chloride and enviromental sulphur dioxide presence, mainly when it is united to bare copper. - Abstract: In this study, we examined how aluminium corrosion in Al-Cu/PANI galvanic couples in a marine environment is influenced by deposition of polyaniline (PANI) on copper. Polarization curves and immersion assays in 0.1 M NaCl were performed. The morphologies of etched Al and corrosion products were observed by SEM, and the Al ions in solution were quantified by atomic absorption spectroscopy. A reduction in aluminium damage due to galvanic corrosion was observed as a result of decreased effective area for the oxygen reduction reaction on Cu/PANI electrode. Furthermore, an electrochemical reduction of PANI from leucoemeraldine to emeraldine base is proposed.

  12. Energy conversion from aluminium and phosphate rich solution via ZnO activation of aluminium

    Energy Technology Data Exchange (ETDEWEB)

    Slaughter, Gymama, E-mail: gslaught@umbc.edu; Sunday, Joshua; Stevens, Brian

    2015-08-01

    Electrochemical power sources have motivated intense research efforts in the development of alternative ‘green’ power sources for ultra-low powered bioelectronic devices. Biofuel cells employ immobilized enzymes to convert the available chemical energy of organic fuels directly into electricity. However, biofuel cells are limited by short lifetime due to enzyme inactivation and frequent need to incorporate mediators to shuttle electrons to the final electron acceptor. In this context, other electrochemical power sources are necessary in energy conversion and storage device applications. Here we report on the fabrication and characterization of a membrane-free aluminium/phosphate cell based on the activation of aluminium (Al) using ZnO nanocrystal in an Al/phosphate cell as a ‘green’ alternative to the traditional enzymatic biofuel cells. The hybrid cell operates in neutral phosphate buffer solution and physiological saline buffer. The ZnO modifier in the phosphate rich electrolyte activated the pitting of Al resulting in the production of hydrogen, as the reducing agent for the reduction of H{sub 2}PO{sub 4}{sup −} ions to HPO{sub 3}{sup 2−} ions at a formal potential of −0.250 V vs. Ag/AgCl. Specifically, the fabricated cell operating in phosphate buffer and physiological saline buffer exhibit an open-circuit voltage of 0.810 V and 0.751 V and delivered a maximum power density of 0.225 mW cm{sup −2} and 1.77 mW cm{sup −2}, respectively. Our results demonstrate the feasibility of generating electricity by activating Al as anodic material in a hybrid cell supplied with phosphate rich electrolyte. Our approach simplifies the construction and operation of the electrochemical power source as a novel “green” alternative to the current anodic substrates used in enzymatic biofuel cells for low power bioelectronics applications. - Graphical abstract: Display Omitted - Highlights: • ZnO activation of metallic Al for generating electricity for

  13. Declining metal levels at Foundry Cove (Hudson River, New York): Response to localized dredging of contaminated sediments

    International Nuclear Information System (INIS)

    Mackie, Joshua A.; Natali, Susan M.; Levinton, Jeffrey S.; Sanudo-Wilhelmy, Sergio A.

    2007-01-01

    This study examines the effectiveness of remediating a well-recognized case of heavy metal pollution at Foundry Cove (FC), Hudson River, New York. This tidal freshwater marsh was polluted with battery-factory wastes (1953-1979) and dredged in 1994-1995. Eight years after remediation, dissolved and particulate metals (Cd, Co, Cu, Pb, Ni, and Ag) were found to be lower than levels in the lower Hudson near New York City. Levels of metals (Co, Ni, Cd) on suspended particles were comparatively high. Concentrations of surface sediment Cd throughout the marsh system remain high, but have decreased both in the dredged and undredged areas: Cd was 2.4-230 mg/kg dw of sediment in 2005 vs. 109-1500 mg/kg in the same area in 1983. The rate of tidal export of Cd from FC has decreased by >300-fold, suggesting that dredging successfully stemmed a major source of Cd to the Hudson River. - Dredging of a hotspot of metal-contaminated sediment is associated with a recognizable local and river-wide decline in cadmium in the Hudson River, New York

  14. Evaluation of Synthetic Gypsum Recovered via Wet Flue-Gas Desulfurization from Electric Power Plants for Use in Foundries

    Directory of Open Access Journals (Sweden)

    R. Biernacki

    2012-09-01

    Full Text Available This article investigates possible use of waste gypsum (synthetic, recovered via flue-gas desulfurization from coal-fired electric powerplants, in foundries. Energy sector, which in Eastern Europe is mostly composed from coal-fired electric power plants, is one of the largestproducers of sulfur dioxide (SO2.In order to protect the environment and reduce the amount of pollution flue-gas desulfurization (FGD is used to remove SO2 fromexhaust flue gases of fossil-fuel power plants. As a result of this process gypsum waste is produced that can be used in practicalapplications.Strength and permeability tests have been made and also in-depth analysis of energy consumption of production process to investigateways of preparing the synthetic gypsum for casting moulds application. This paper also assesses the chemical composition, strength andpermeability of moulds made with synthetic gypsum, in comparison with moulds made with traditional GoldStar XL gypsum and withceramic molds. Moreover examination of structure of synthetic gypsum, the investigations on derivatograph and calculations of energyconsumption during production process of synthetic gypsum in wet flue-gas desulfurization were made.After analysis of gathered data it’s possible to conclude that synthetic gypsum can be used as a material for casting mould. There is nosignificant decrease in key properties, and on the other hand there is many additional benefits including low energy consumption,decreased cost, and decreased environmental impact.

  15. Aluminium tolerance in rice is antagonistic with nitrate preference and synergistic with ammonium preference.

    Science.gov (United States)

    Zhao, Xue Qiang; Guo, Shi Wei; Shinmachi, Fumie; Sunairi, Michio; Noguchi, Akira; Hasegawa, Isao; Shen, Ren Fang

    2013-01-01

    Acidic soils are dominated chemically by more ammonium and more available, so more potentially toxic, aluminium compared with neutral to calcareous soils, which are characterized by more nitrate and less available, so less toxic, aluminium. However, it is not known whether aluminium tolerance and nitrogen source preference are linked in plants. This question was investigated by comparing the responses of 30 rice (Oryza sativa) varieties (15 subsp. japonica cultivars and 15 subsp. indica cultivars) to aluminium, various ammonium/nitrate ratios and their combinations under acidic solution conditions. indica rice plants were generally found to be aluminium-sensitive and nitrate-preferring, while japonica cultivars were aluminium-tolerant and relatively ammonium-preferring. Aluminium tolerance of different rice varieties was significantly negatively correlated with their nitrate preference. Furthermore, aluminium enhanced ammonium-fed rice growth but inhibited nitrate-fed rice growth. The results suggest that aluminium tolerance in rice is antagonistic with nitrate preference and synergistic with ammonium preference under acidic solution conditions. A schematic diagram summarizing the interactions of aluminium and nitrogen in soil-plant ecosystems is presented and provides a new basis for the integrated management of acidic soils.

  16. Aluminium content of foods originating from aluminium-containing food additives.

    Science.gov (United States)

    Ogimoto, Mami; Suzuki, Kumi; Haneishi, Nahoko; Kikuchi, Yuu; Takanashi, Mayu; Tomioka, Naoko; Uematsu, Yoko; Monma, Kimio

    2016-09-01

    Aluminium (Al) levels of 90 food samples were investigated. Nineteen samples contained Al levels exceeding the tolerable weekly intake (TWI) for young children [body weight (bw): 16 kg] when consuming two servings/week. These samples were purchased multiple times at specific intervals and were evaluated for Al levels. Al was detected in 27 of the 90 samples at levels ranging from 0.01 (limit of quantitation) to 1.06 mg/g. Of these, the Al intake levels in two samples (cookie and scone mix, 1.3 and 2 mg/kg bw/week, respectively) exceeded the TWI as established by European Food Safety Authority, although the level in the scone mix was equivalent to the provisional TWI (PTWI) as established by Joint Food and Agriculture Organization of the United Nations/World Health Organization Expert Committee on Food Additives. The Al levels markedly decreased in 14 of the 19 samples with initially high Al levels. These results indicated reductions in the Al levels to below the PTWI limits in all but two previously identified food samples.

  17. Method of preparing an Al-Ti-B grain refiner for aluminium-comprising products, and a method of casting aluminium products

    NARCIS (Netherlands)

    Brinkman, H.J.; Duszczyk, J.; Katgerman, L.

    1999-01-01

    The invention relates to a method of preparing an Al-Ti-B grain refiner for cast aluminium-comprising products. According to the invention the preparation is realized by mixing powders selected from the group comprising aluminium, titanium, boron, and alloys and intermetallic compounds thereof,

  18. Effects of combined additions of Sr and AlTiB grain refiners in hypoeutectic Al-Si foundry alloys

    International Nuclear Information System (INIS)

    Lu, L.; Dahle, A.K.

    2006-01-01

    Strontium is the most widely used and a very effective element for modifying the morphology of eutectic silicon, while Ti and B are commonly present in the commercial grain refiners used for Al-Si alloys. Systematic studies on the effects of combined additions of Sr and different AlTiB grain refiners on the Al + Si eutectic and primary aluminium solidification have been performed. While slight coarsening of both eutectic Si and primary aluminium grains occurs during holding, no obvious interactions are observed between Sr and AlTiB grain refiners when the addition level of grain refiners is low. As a result, a well-modified and grain refined structure was obtained. However, strong negative interactions between Sr and Al1.5Ti1.5B were observed as the addition level of the grain refiner increases. It was found that these interactions have a much more profound impact on the eutectic solidification than the primary Al solidification. The melt treated with combined additions of Sr and Al1.5Ti1.5B still shows good grain refinement efficiency even after losing its modification completely. The mechanism responsible for such negative interactions is further discussed

  19. Effects of combined additions of Sr and AlTiB grain refiners in hypoeutectic Al-Si foundry alloys

    Energy Technology Data Exchange (ETDEWEB)

    Lu, L. [CSIRO Minerals, P.O. Box 883, Kenmore, Qld. 4069 (Australia)]. E-mail: Liming.Lu@csiro.au; Dahle, A.K. [CRC for Cast Metals Manufacturing, Division of Materials, School of Engineering, University of Queensland, Brisbane, Qld. 4072 (Australia)

    2006-11-05

    Strontium is the most widely used and a very effective element for modifying the morphology of eutectic silicon, while Ti and B are commonly present in the commercial grain refiners used for Al-Si alloys. Systematic studies on the effects of combined additions of Sr and different AlTiB grain refiners on the Al + Si eutectic and primary aluminium solidification have been performed. While slight coarsening of both eutectic Si and primary aluminium grains occurs during holding, no obvious interactions are observed between Sr and AlTiB grain refiners when the addition level of grain refiners is low. As a result, a well-modified and grain refined structure was obtained. However, strong negative interactions between Sr and Al1.5Ti1.5B were observed as the addition level of the grain refiner increases. It was found that these interactions have a much more profound impact on the eutectic solidification than the primary Al solidification. The melt treated with combined additions of Sr and Al1.5Ti1.5B still shows good grain refinement efficiency even after losing its modification completely. The mechanism responsible for such negative interactions is further discussed.

  20. Thermal Effect of Ceramic Nanofiller Aluminium Nitride on Polyethylene Properties

    Directory of Open Access Journals (Sweden)

    Omer Bin Sohail

    2012-01-01

    Full Text Available Ethylene polymerization was done to form polyethylene nano-composite with nanoaluminum nitride using zirconocene catalysts. Results show that the catalytic activity is maximum at a filler loading of 15 mg nanoaluminum nitride. Differential scanning calorimeter (DSC and X-ray diffraction (XRD results show that percentage crystallinity was also marginally higher at this amount of filler. Thermal behavior of polyethylene nanocomposites (0, 15, 30, and 45 mg was studied by DSC and thermal gravimetric analyzer (TGA. Morphology of the component with 15 mg aluminium nitride is more fibrous as compared to 0 mg aluminium nitride and higher filler loading as shown by SEM images. In order to understand combustibility behavior, tests were performed on microcalorimeter. Its results showed decrease in combustibility in polyethylene nanocomposites as the filler loading increases.