WorldWideScience

Sample records for aluminium foundry workers

  1. Production scheduling model in aluminium foundry:

    OpenAIRE

    Lovrić, Tadija; Majdandžić, Niko; Matičević, Gordana

    2008-01-01

    There are numerous methods and strategies for production management which are successfully implemented in the metal industry and in the automobile and machine tools industry in particular. However, little research has been published regarding scheduling foundry operations. Therefore, the main goal ofthis paper is to develop a new mathematical model for scheduling foundry operations based on the MRP II (Manufacturing Resource Planning), JIT (Just inTime) and OPT (Optimized Production Technolog...

  2. Assessment of air pollutants produced by industrial activity from an aluminium alloys foundry

    Directory of Open Access Journals (Sweden)

    D. Cirtina

    2015-10-01

    Full Text Available The industrial activity in non-ferrous alloys foundries leads to the elimination of the pollutants in the atmosphere that may have adverse effects on the environment and human health. This paper presents an evaluation of the pollutantemissions resulting from an aluminium foundry starting from data on concentrations and pollutant massflow rates estimated for each phase of the technological process and on measured ambient levels for the area of influence of the objective to study.

  3. Asbestos-related x-ray changes in foundry workers.

    Science.gov (United States)

    Rosenman, K D; Reilly, M J

    1998-08-01

    Michigan has a statewide mandatory occupational disease reporting system. As part of that system, reports are received from hospital, physicians, death certificates, the worker's compensation bureau, and company medical departments. Based on this reporting, the State of Michigan has a special emphasis program for the surveillance of silicosis, a known disease outcome among foundry workers. From 1985-1996, 115 cases reported to the State Surveillance System as silicosis, pneumoconiosis not specified, or pulmonary fibrosis were reclassified as having asbestos related x-ray changes after a B-reader interpretation of each case's chest x-ray. During this same period there were an additional 697 reports confirmed as silicosis and 6,724 cases reported to the surveillance system as asbestosis. Among the 115 reports reclassified as having asbestos-related x-ray changes without evidence of silicosis-related x-ray changes, 54 had worked in foundries. Only 7 (14.8%) of these individuals had their primary work in maintenance in the foundry; 40 (85.1%) had their primary foundry work in a production job; and for 10 individuals the occupation was not known. Asbestos has been used in foundries on pipe laggings, boiler coverings, as insulation in fan housings, in gloves, aprons and curtains, as insulation in cupolas, and in ladles and insulation in sand molds. Clinicians caring for foundry workers need to be aware that asbestos-related x-ray changes are not uncommon in this population and asbestos exposure should be considered as one of the carcinogens contributing to the known increased risk of lung cancer among foundry workers. PMID:9651631

  4. Exposure of iron foundry workers to polycyclic aromatic hydrocarbons

    DEFF Research Database (Denmark)

    Omland, Øyvind; Sherson, D; Hansen, Åse Marie;

    1994-01-01

    Exposure to polycyclic aromatic hydrocarbons (PAHs) in foundry workers has been evaluated by determination of benzo(a)pyrene-serum albumin adducts and urinary 1-hydroxypyrene. Benzo(a)pyrene binding to albumin and 1-hydroxypyrene were quantitatively measured by enzyme linked immunosorbent assay...... (ELISA) and reverse phase high performance liquid chromatography (HPLC), respectively. 70 male foundry workers and 68 matched controls were investigated. High and low exposure groups were defined from breathing zone hygienic samples, consisting of 16 PAH compounds in particulate and gaseous phase. Mean...... than in smoking and non-smoking controls (0 (0-0.022) and 0 (0-0.010) mumol/mol creatinine). Dose-response relations between total PAH, pyrene, carcinogenic PAHs, and 1-hydroxypyrene for smokers, and polycyclic aromatic hydrocarbons adsorbed to dust for non-smokers are suggested. Exposure to PAHs...

  5. Foundry

    Science.gov (United States)

    Trinowski, Douglas M.

    This chapter reprises the authors' original work and covers the ubiquitous uses of phenolic resins as sand mold and core binders in the metalcasting (foundry) industry. An overview of the economic and technical significance of metalcasting is provided along with a simplified description of the process of casting. A description of all synthetic organic resins used as foundry binders is provided with an overview of the chemistry and coremaking process. Where appropriate, significant advancements made in each process are described. A new section on emissions from phenolic resins used as foundry binders is provided. Finally, comments on the future of phenolic resins in this field are described.

  6. Cause-specific mortality due to malignant and non-malignant disease in Korean foundry workers.

    Directory of Open Access Journals (Sweden)

    Jin-Ha Yoon

    Full Text Available BACKGROUND: Foundry work is associated with serious occupational hazards. Although several studies have investigated the health risks associated with foundry work, the results of these studies have been inconsistent with the exception of an increased lung cancer risk. The current study evaluated the mortality of Korean foundry workers due to malignant and non-malignant diseases. METHODS: This study is part of an ongoing investigation of Korean foundry workers. To date, we have observed more than 150,000 person-years in male foundry production workers. In the current study, we stratified mortality ratios by the following job categories: melting-pouring, molding-coremaking, fettling, and uncategorized production work. We calculated standard mortality ratios (SMR of foundry workers compare to general Korean men and relative risk (RR of mortality of foundry production workers reference to non-production worker, respectively. RESULTS: Korean foundry production workers had a significantly higher risk of mortality due to malignant disease, including stomach (RR: 3.96; 95% CI: 1.41-11.06 and lung cancer (RR: 2.08; 95% CI: 1.01-4.30, compared with non-production workers. High mortality ratios were also observed for non-malignant diseases, including diseases of the circulatory (RR: 1.92; 95% CI: 1.18-3.14, respiratory (RR: 1.71; 95% CI: 1.52-21.42 for uncategorized production worker, and digestive (RR: 2.27; 95% CI: 1.22-4.24 systems, as well as for injuries (RR: 2.36; 95% CI: 1.52-3.66 including suicide (RR: 3.64; 95% CI: 1.32-10.01. CONCLUSION: This study suggests that foundry production work significantly increases the risk of mortality due to some kinds of malignant and non-malignant diseases compared with non-production work.

  7. [Mortality due to bronchopulmonary cancers in workers of 2 foundries].

    Science.gov (United States)

    Moulin, J J; Lafontaine, M; Mantout, B; Belanger, A; Michel, M; Wild, P; Clavel, T; Fournier, M; Fontana, J M

    1995-01-01

    A mortality study was carried out in two factories producing stainless steel in order to assess lung cancer risk among workers employed in coke oven, blast and open hearth furnaces, foundry, electric furnace, hot and cold rolling mills and pickling areas. Occupational exposures of interest were chromium compounds, nickel compounds, polycyclic aromatic hydrocarbons (PAH), silica and asbestos. All male workers having at least one year of employment between 01.01.1960 and 31.12.1990 were followed up for mortality. The vital status was assessed from birth place registries. Complete job histories since date of first employment were abstracted from the company files. The smoking habits of 50% of the cohort members were known from medical records. The observed number of deaths (obs) were compared with the expected ones based on regional rates with adjustment for age, sex and calendar time (Standardized Mortality Ratio, SMR). The cohorts included 6324 (factory 1) and 5270 (factory 2) workers. The overall mortality did not differ markedly from that expected in both factories: SMR = 0.95 (obs = 1540, p = 0.05) in factory 1 and SMR = 1.06 (obs = 916, non-significant) in factory 2. SMRs for lung cancer did not differ from unity, respectively 0.99 (obs = 105) and 1.00 (obs = 54), in whole cohorts. Non-significant lung cancer excesses were observed among workers of some workshops where exposures of interest might have occurred: coke oven (SMR = 2.04), blast furnace (SMR = 1.36), open hearth furnace (SMR = 1.75), hot rolling mills (SMR = 1.29). These processes, however, are no longer involved in the study factories. Furthermore, no lung cancer excess was observed among workers employed in current workshops: electric furnaces and cold rolling mills. PMID:7732197

  8. ESTIMATION OF WORKING CONDITIONS OF FOUNDRY WORKERS BY INFRARED (HEAT RADIATION

    Directory of Open Access Journals (Sweden)

    A. M. Lazarenkov

    2010-01-01

    Full Text Available The description of infrared radiations, their influence on human organism is given. The results of investigation of infrared (heat radiation intensity on the workers in foundries are given.

  9. Interaction of smoking, uptake of polycyclic aromatic hydrocarbons, and cytochrome P450IA2 activity among foundry workers

    DEFF Research Database (Denmark)

    Sherson, D; Sigsgaard, T; Overgaard, E;

    1992-01-01

    /induction as reflected by the urinary caffeine ratio (IA2) in 45 foundry workers and 52 controls; IA2 was defined as the ratio of paraxanthine 7-demethylation products to a paraxanthine 8-hydroxylation product (1,7-dimethyluric acid). Mean exposure concentrations for foundry workers were defined by breathing zone...... the highest hpU concentrations (0.70, 95% CI - 0.07-1.47 mumol/mol creatinine) (p less than 0.04). Increased hpU concentrations in smoking foundry workers suggest a more than additive effect from smoking and foundry exposures resulting in increased PAH uptake. Increased P450IA2 enzyme activity was only found...... in smokers and no additional effect of foundry exposures was seen. These data suggest that smoking as well as work related PAH exposure may be casually related to increased risk of lung cancer in foundry workers....

  10. Property enhancement by grain refinement of zinc-aluminium foundry alloys

    Science.gov (United States)

    Krajewski, W. K.; Greer, A. L.; Piwowarski, G.; Krajewski, P. K.

    2016-03-01

    Development of cast alloys with good mechanical properties and involving less energy consumption during their melting is one of the key demands of today's industry. Zinc foundry alloys of high and medium Al content, i.e. Zn-(15-30) wt.% Al and Zn-(8-12) wt.% Al, can satisfy these requirements. The present paper summarizes the work [1-9] on improving properties of sand-cast ZnAl10 (Zn-10 wt.% Al) and ZnAl25 (Zn-25 wt. % Al) alloys by melt inoculation. Special attention was devoted to improving ductility, whilst preserving high damping properties at the same time. The composition and structural modification of medium- and high-aluminium zinc alloys influence their strength, tribological properties and structural stability. In a series of studies, Zn - (10-12) wt. % Al and Zn - (25-26) wt.% Al - (1-2.5) wt.% Cu alloys have been doped with different levels of added Ti. The melted alloys were inoculated with ZnTi-based refiners and it was observed that the dendritic structure is significantly finer already after addition of 50 - 100 ppm Ti to the melted alloys. The alloy's structure and mechanical properties have been studied using: SEM (scanning electron microscopy), LM (light microscopy), dilatometry, pin-on-disc wear, and tensile strength measurements. Grain refinement leads to significant improvement of ductility in the binary high-aluminium Zn-(25-27) Al alloys while in the medium-aluminium alloys the effect is rather weak. In the ternary alloys Zn-26Al-Cu, replacing a part of Cu with Ti allows dimensional changes to be reduced while preserving good tribological properties. Furthermore, the high initial damping properties were nearly entirely preserved after inoculation. The results obtained allow us to characterize grain refinement of the examined high-aluminium zinc alloys as a promising process leading to the improvement of their properties. At the same time, using low melting ZnTi-based master alloys makes it possible to avoid the excessive melt overheating

  11. Manganese exposure in foundry furnacemen and scrap recycling workers

    DEFF Research Database (Denmark)

    Lander, F; Kristiansen, J; Lauritsen, Jens

    1999-01-01

    Cast iron products are alloyed with small quantities of manganese, and foundry furnacemen are potentially exposed to manganese during tapping and handling of smelts. Manganese is a neurotoxic substance that accumulates in the central nervous system, where it may cause a neurological disorder that...

  12. Urinary 1-hydroxypyrene, a PAH biomarker in foundry workers

    DEFF Research Database (Denmark)

    Omland, Øyvind; Sherson, D; Hansen, Åse Marie;

    1996-01-01

    hygienic samples, consisting of 16 selected PAH compounds. Mean total PAH concentration (SD) was 10.40 (4.04) mu g/m3. A multiple regression model of tobacco consumption, age, airborne PAH-exposure and foundry work on log HPU showed a significant correlation, p

  13. Skin telangiectasia in workers of an aluminium processing plant.

    Science.gov (United States)

    Balić, J; Kansky, A

    1988-01-01

    Telangiectases were detected in 57 (46.7%) of 122 workers employed at the electrolysis department of the aluminium plant Lozovac/Sibenik, Yugoslavia. Of 116 workers employed in the smeltery of the same plant, telangiectases were observed in 19 persons (16.4%) and in a group of 121 public transportation workers from Sibenik 15 men (12.4%) displayed enlarged blood vessels. Statistical evaluation revealed the difference in number between workers showing telangiectases engaged in electrolysis and the other two samples to be significant. It may be assumed that telangiectases were caused by hydrogen fluoride and other fluorides. Further clinical parameters, as well as working conditions, are reviewed.

  14. Silicosis among foundry workers. Implication for the need to revise the OSHA standard.

    Science.gov (United States)

    Rosenman, K D; Reilly, M J; Rice, C; Hertzberg, V; Tseng, C Y; Anderson, H A

    1996-11-01

    To evaluate the risk of pneumoconiosis among workers in a Midwestern automotive foundry, medical records and silica sand exposure data were analyzed for 1,072 current and retired employees with at least 5 years of employment as of June 1991. Approximately half of these employees had worked at the foundry for 20 or more years. Sixty workers were found to have radiographic evidence of pneumoconiosis. Twenty-eight workers had radiographs consistent with silicosis, of which 25 were consistent with simple silicosis and three with progressive massive fibrosis. The prevalence of radiographic changes consistent with silicosis increased with: number of years worked at the foundry (6% for 20-29 years and 12% for 30 or more years); cigarette smoking (12.2% among smokers with high silica exposure vs. 4.4% among never smokers with high silica exposure); work area within the foundry (cleaning room, core room, mold area, core knockout); and quantitative silica exposure (0.3-2.7% of workers at the current Occupational Safety and Health Administration (OSHA) standard and 4.9-9.9% of workers above the OSHA standard). In addition, the odds of developing radiographic changes consistent with silicosis were increased for African Americans (odds ratio = 2.14, 95% confidence interval 0.85-5.60) in comparison with whites. (The risk was similar when silica exposure was equal, but African-American workers on average had greater exposure to silica, despite having a similar duration of work as white workers.) Another eight workers had radiographic evidence of asbestosis, and 24 had pleural plaques. These asbestos-related changes were not associated with increasing exposure to silica but rather were associated with being in the maintenance department and performing repair work. After controlling for cigarette smoking, race, and exposure to silica at another job besides the foundry, the authors found a 1.45 increased risk of developing a radiograph consistent with silicosis after 20 years of

  15. Pre-SPC Math for Foundry Workers. A Lesson Developed for Robinson Foundry and Bodine-Robinson as Part of a National Workplace Literacy Program.

    Science.gov (United States)

    Rasmussen, Bonnie

    Developed as part of a National Workplace Literacy Program, this lesson focuses on terms and mathematical operations associated with Statistical Process Control (SPC) in the foundry industry. With appropriate assistance and preparatory work, workers testing between grades 4 and 9 on the Test of Adult Basic Education Locator should be able to use…

  16. Worker Exposure to Airborne Contaminates When Using Waste Foundry Sand in the Construction of Road Embankments

    OpenAIRE

    Afzal, Waseem; Jacko, Robert Bertram

    2002-01-01

    A section of road was constructed in Northeastern Indiana in the summer of 1996 using waste foundry sand as the embankment construction material. Initial testing on the waste sand had determined no detrimental health effects. However, it was observed during construction that once the sand had dried, tire-road interaction raised copious clouds of black dust. This led to worker concern regarding airborne silica and silicosis. This study aimed at determining whether the threat of overexposure to...

  17. COMBINED EFFECTS OF HEAT STRESS AND SHIFT WORK ON PHYSIOLOGICAL PARAMETERS IN FOUNDRY WORKERS

    Directory of Open Access Journals (Sweden)

    P.Nassiri

    1990-08-01

    Full Text Available In order to investigate the combined effects of shift work and heat stress on the physiological parameters, such as heart rate (HR and body temperature (BT, a hot-dry working environment was investigated for 53 workers in foundry workshops. In this study Wet Bulb Globe Temperature index (WBGT was measured and along with that simultaneously heart rate and oral temperature were checked in 3 shifts. The results indicated that the physiological responses of workers changed whenever the shift changed and the responses were increased by a corresponding increase in heat stress, index.

  18. Comparative Analysis of the Thermal Insulation of Traditional and Newly Designed Protective Clothing for Foundry Workers

    Directory of Open Access Journals (Sweden)

    Iwona Frydrych

    2016-09-01

    Full Text Available An objective of the undertaken research was checking the applicability of aluminized basalt fabrics for the production of clothing for foundry workers. The results of flammability, the resistance to contact, convective and radiation heat, as well as the resistance to big molten metal splashes confirmed the thesis of applicability of the packages with the use of aluminized basalt fabric content for the assumed purpose; therefore, such protective clothing was produced. Thermal comfort of foundry workers is very important and related to many factors, i.e., the structure of the protective clothing package, the number of layers, their thickness, the distance between the body and appropriate underwear. In the paper, a comparison of the results of thermal insulation measurement of two kinds of protective clothing is presented: the traditional one made of aluminized glass fabrics and the new one made of aluminized basalt fabrics. Measurements of clothing thermal insulation were conducted using a thermal manikin dressed in the protective clothing and three kinds of underwear products covering the upper and lower part of the manikin.

  19. Dermal and inhalation exposure to methylene bisphenyl isocyanate (MDI) in iron foundry workers.

    Science.gov (United States)

    Liljelind, I; Norberg, C; Egelrud, L; Westberg, H; Eriksson, K; Nylander-French, L A

    2010-01-01

    Diisocyanates are a group of chemically reactive agents, which are used in the production of coatings, adhesives, polyurethane foams, and parts for the automotive industry and as curing agents for cores in the foundry industry. Dermal and inhalation exposure to methylene bisphenyl isocyanate (MDI) is associated with respiratory sensitization and occupational asthma. However, limited research has been performed on the quantitative evaluation of dermal and inhalation exposure to MDI in occupationally exposed workers. The objective of this research was to quantify dermal and inhalation exposure levels in iron foundry workers. Workers involved in mechanized moulding and mechanized production of cores were monitored: 12 core makers, 2 core-sand preparers, and 5 core installers. Personal breathing-zone levels of MDI were measured using impregnated filter sampling. Dermal exposure to MDI was measured using a tape-strip technique. Three or five consecutive tape-strip samples were collected from five exposed skin areas (right and left forefingers, left and right wrists, and forehead). The average personal air concentration was 0.55 microg m(-3), 50-fold lower than the Swedish occupational exposure limit of 30 microg m(-3). The core makers had an average exposure of 0.77 microg m(-3), which was not significantly different from core installers' and core-sand preparers' average exposure of 0.16 microg m(-3) (P = 0.059). Three core makers had a 10-fold higher inhalation exposure than the other core makers. The core makers' mean dermal exposure at different skin sites varied from 0.13 to 0.34 microg while the two other groups' exposure ranged from 0.006 to 0.062 microg. No significant difference was observed in the MDI levels between the skin sites in a pairwise comparison, except for left forefinger compared to left and right wrist (P < 0.05). In addition, quantifiable but decreasing levels of MDI were observed in the consecutive tape strip per site indicating MDI penetration

  20. Polychlorinated dibenzo-p-dioxins and dibenzofurans and their association with cancer mortality among workers in one automobile foundry factory.

    Science.gov (United States)

    Wang, Lihua; Weng, Shaofan; Wen, Sheng; Shi, Tingming; Sun, Gangtao; Zeng, Yuyu; Qi, Cheng; Chen, Weihong

    2013-01-15

    Polychlorinated dibenzo-p-dioxins and dibenzofurans (PCDD/Fs) have been reported as possible carcinogenic hazards to humans. However, epidemiological studies on their carcinogenic roles are limited. The current study was designed to determine the concentrations and characteristics of PCDD/Fs and evaluate their association with cancer mortality in exposed workers in one automobile foundry factory. PCDD/F levels in factory and surrounding environment were analyzed through air and settling dust sampling. The cancer mortalities among workers in this foundry factory were calculated using data from a cohort study. The results showed that the PCDD/F concentrations of air in workplace ranged 0.36-2.25 pg World Health Organization-Toxic Equivalent (WHO-TEQ) Nm(-3) (average 1.01 pg WHO-TEQ Nm(-3)), which were 1.16-7.26 times higher than those outside the factory. The PCDD/F concentrations of settling dust in the workplace ranged 3.34-18.64 pg WHO-TEQ g(-1) (average 8.25 pg WHO-TEQ g(-1)), which were lower than those just outside the factory (average 16.13 pg WHO-TEQ g(-1)). Furthermore, a cohort study of workers in this factory with average follow-up of 24.52 years showed that cancer was the leading cause of death, with significant elevated mortality (standardized mortality ratio (SMR)=1.70, 95% confidence interval (CI): 1.35-2.13) among workers, when compared with Chinese national mortality. The cancer mortality among front-line workers was increased significantly (adjusted relative risk (RR)=1.73, 95% CI: 1.14-2.60), particularly among melting and casting workers, when compared with that among assistant workers. Our results indicated that there was a dose-response relationship between PCDD/F exposure and cancer mortality among foundry workers.

  1. Hazards evaluation of workers on the example of 'Noteć' Iron Foundry in Pakość

    Directory of Open Access Journals (Sweden)

    J. Sadowski

    2010-01-01

    Full Text Available One of the possibilities of work quality and productivity improvement in foundries, and at the same time, the increase of the performed casting quality, is the improvement and removing of dangers which occur at the work stations. The dangers result in the specified functional and health effects as for the workers. In the article, one based on the performed research, one finds the dangers estimation, dangers which occur at various work stations of 'Noteć' iron foundry in Pakość in the period 2002÷2005, and one finds the directions of their elimination or, at least, their minimalization. The aim of the article is to make the owners of similar casting institutes aware of the fact that it is very irresponsible and dangerous not to comply with the regulations, and the fact that owing to this they make harm to their workers and their families.

  2. Correlation between work process-related exposure to polycyclic aromatic hydrocarbons and urinary levels of alpha-naphthol, beta-naphthylamine and 1-hydroxypyrene in iron foundry workers

    DEFF Research Database (Denmark)

    Hansen, Åse Marie; Omland, Øyvind; Poulsen, O M;

    1994-01-01

    In two Danish iron foundries the concentration of polycyclic aromatic hydrocarbons (PAH) in 24 personal air samples of workers employed in selected processes, i.e. melters, melted iron transporters, casters, machine molders, hand molders, shake-out workers and finishing workers, were measured...... study demonstrates that 1-hydroxypyrene is a useful and direct biomarker of low-dose occupational exposure to PAH compounds. Molding and casting had the highest pyrene levels in iron foundries. Furthermore, the data shows that levels of beta-naphthylamine in urine are significantly elevated in iron...... foundry workers. Hand molders, finishing workers and truck drivers tended to have the highest levels. Concerning alpha-naphthol the highest concentrations were measured in urine from casters and shake-out workers. With regard to epidemiologic studies demonstrating that molders and casters have a higher...

  3. Effect of time of exposure to environmental risk on the lung function of foundry workers: a cross-sectional study.

    Science.gov (United States)

    Vasconcelos de Moraes, Mônica; Padula, Rosimeire Simprini; Bernardes, Rosane Andrea Bretas; Negreiros, Alexandher; Chiavegato, Luciana Dias

    2016-01-01

    [Purpose] This cross-sectional study aimed to compare foundry workers of the metallurgical industry with high and low exposure time and with a control group. [Subject and Methods] The workers were evaluated for pulmonary function and peak expiratory flow (PEF), respiratory symptoms, smoking habits, and physical activity level. Descriptive statistical analysis and ANOVA one-way test were used. [Results] The mean age was 33.9 ± 8.25 years (18-59), pulmonary function: FVC: 95 ± 18% of predicted, FEV1: 95.0 ± 15.8% of predicted, FEV1/FVC ratio of 0.82 ± 0.09, and PEF = 499.7 ± 118.5 l/min. Overall, 85.1% of workers were classified that physically active, 7.93% of workers reported respiratory symptoms, and 14.28% reported being smokers. There was no statistically significant difference between groups for the variables of lung function. [Conclusion] The pulmonary function is preserved in foundry workers independently of exposure time. PMID:27064981

  4. Detection of graphite using laser microprobe mass analysis of a transbronchial biopsy from a foundry worker with mixed dust pneumoconiosis.

    Science.gov (United States)

    Domej, Wolfgang; Földes-Papp, Zeno; Schlagenhaufen, Claudia; Wippel, Ruediger; Tilz, Gernot Peter; Krachler, Michael; Demel, Ulrike; Lang, Johanna; Urban-Woltron, Hildegard

    2002-03-28

    Inhalation of dust containing graphite can cause lung disease in foundry workers and workers in graphite mines or mills. Mixed dust pneumoconiosis caused by long-term occupational exposure to graphite dust is a rare disease. Only a few cases of graphite pneumoconiosis have been reported in literature, and these were usually diagnosed post mortem. Our report is of an 80-year-old male patient who had worked in an iron foundry for 20 years and whose work had entailed regular contact with ground graphite and foundry vapors. Chest x-rays revealed both a reticular and nodular pattern in the lung, moderate apical distractions and pleural scarring, all of which were confirmed by high-resolution computed tomography. Bronchoalveolar lavage and transbronchial biopsies were also consistent with mixed dust pneumoconiosis, and due to the long-term dust exposure, graphite pneumoconiosis was strongly suspected. To confirm this diagnosis, the chemical composition of the dark granules in the semi-thin histological sections of the transbronchial biopsies were analyzed using laser microprobe mass spectroscopy. The mass spectra of these black particles were consistent with those of natural graphite powder. Comparative analyses of normal lung tissue did not produce similar spectral patterns. We conclude that histology and cytology does not always suffice to confirm a diagnosis of graphite pneumoconiosis, because black particles are also found in conditions resulting from other exposures, such as heavy smoking or coal mining. Analysis of the composition of particles deposited in the lung tissue offers more precise information, which can be used as evidence in occupational and forensic medicine. Laser microprobe mass spectroscopy can assess the mineral dust load in lung samples. PMID:12238312

  5. Feet sunk in molten aluminium: The burn and its prevention.

    Science.gov (United States)

    Alonso-Peña, David; Arnáiz-García, María Elena; Valero-Gasalla, Javier Luis; Arnáiz-García, Ana María; Campillo-Campaña, Ramón; Alonso-Peña, Javier; González-Santos, Jose María; Fernández-Díaz, Alaska Leonor; Arnáiz, Javier

    2015-08-01

    Nowadays, despite improvements in safety rules and inspections in the metal industry, foundry workers are not free from burn accidents. Injuries caused by molten metals include burns secondary to molten iron, aluminium, zinc, copper, brass, bronze, manganese, lead and steel. Molten aluminium is one of the most common causative agents of burns (60%); however, only a few publications exist concerning injuries from molten aluminium. The main mechanisms of lesion from molten aluminium include direct contact of the molten metal with the skin or through safety apparel, or when the metal splash burns through the pants and rolls downward along the leg. Herein, we report three cases of deep dermal burns after 'soaking' the foot in liquid aluminium and its evolutive features. This paper aims to show our experience in the management of burns due to molten aluminium. We describe the current management principles and the key features of injury prevention.

  6. Feet sunk in molten aluminium: The burn and its prevention.

    Science.gov (United States)

    Alonso-Peña, David; Arnáiz-García, María Elena; Valero-Gasalla, Javier Luis; Arnáiz-García, Ana María; Campillo-Campaña, Ramón; Alonso-Peña, Javier; González-Santos, Jose María; Fernández-Díaz, Alaska Leonor; Arnáiz, Javier

    2015-08-01

    Nowadays, despite improvements in safety rules and inspections in the metal industry, foundry workers are not free from burn accidents. Injuries caused by molten metals include burns secondary to molten iron, aluminium, zinc, copper, brass, bronze, manganese, lead and steel. Molten aluminium is one of the most common causative agents of burns (60%); however, only a few publications exist concerning injuries from molten aluminium. The main mechanisms of lesion from molten aluminium include direct contact of the molten metal with the skin or through safety apparel, or when the metal splash burns through the pants and rolls downward along the leg. Herein, we report three cases of deep dermal burns after 'soaking' the foot in liquid aluminium and its evolutive features. This paper aims to show our experience in the management of burns due to molten aluminium. We describe the current management principles and the key features of injury prevention. PMID:25687835

  7. Prevalence of respiratory symptoms and spirometric values in aluminium potroom workers.

    Science.gov (United States)

    Kezunović, Ljiljana Cvejanov

    2008-06-01

    The goal of this study was to examine the prevalence of chronic respiratory symptoms in potroom workers and to compare these results with changes in spirometric parameters. A modified questionnaire on respiratory symptoms from the British Medical Research Council was used to take the medical history data about respiratory symptoms. Spirometric parameters were determined on the same day (as a part of regular checkups) using the Jaeger spirometer. The study included 215 potroom workers from the aluminium factory in Podgorica, Montenegro. All subjects were men, but they differed in age and duration of work. The group used for comparison consisted of 81 unemployed male applicants for jobs in the factory who had never been exposed to this kind of air pollution before. Potroom workers mostly complained of breathlessness associated with the workplace (56.7 %) or weather changes (rain, cold wind, and humidity) (41.9%) and of dyspnoea when climbing stairs (51.2 %), but only 22.3 % reported using medication to treat these episodes. Most workers reported to have been smoking at the time of the study (62.4 %). Spirometric data showed only insignificant variations compared to the expected values (CECA standards). Chronic obstructive pulmonary disease (COPD), characterised by FEV1/VC % <88 % was found in only 17 (7.9 %) potroom workers, while asthma was identified in 9 (4.2 %). Although the prevalence of chronic respiratory symptoms reported by the examined potroom workers was quite high at the group level, they were not associated with ventilatory impairments. PMID:18573745

  8. Trace elements in blood samples of workers in Atbara railways foundry

    International Nuclear Information System (INIS)

    This study was conducted to determine trace elements and toxic substances in biological samples (blood samples) of humans. The aim of the current study was to determine the concentration of iron (Fe), copper (Cu), (Pb), lead, and zinc (Zn) in biological samples of workers employed in the industrial workshops in the River Nile state to assess the potential impact of exposure to the work environmental factors. For the purpose of comparison biological samples were collected from the same group of workers exposed to the elements of the work environment and workers not exposed to the elements of the work environment. The analysis of all elements in biological samples was done by x-ray fluorescence technique (X RF). There were no statistically significant differences between the analytical results for the exposed group and non-exposed group, using the same technique. The results showed that the concentrations of the four elements copper, lead, iron, and zinc in all biological samples from workers exposed were not much higher than those not exposed, it could be argued that there was a possible link between these elements with different causes of physiological disorder. The results also showed that need for an attention for improvements in hygiene practice in the workplace and industrial ventilation.(Author)

  9. Calculation of the store house worker dose in a lost wax foundry using MCNP-4C.

    Science.gov (United States)

    Alegría, Natalia; Legarda, Fernando; Herranz, Margarita; Idoeta, Raquel

    2005-01-01

    Lost wax casting is an industrial process which permits the transmutation into metal of models made in wax. The wax model is covered with a silicaceous shell of the required thickness and once this shell is built the set is heated and wax melted. Liquid metal is then cast into the shell replacing the wax. When the metal is cool, the shell is broken away in order to recover the metallic piece. In this process zircon sands are used for the preparation of the silicaceous shell. These sands have varying concentrations of natural radionuclides: 238U, 232Th and 235U together with their progenics. The zircon sand is distributed in bags of 50 kg, and 30 bags are on a pallet, weighing 1,500 kg. The pallets with the bags have dimensions 80 cm x 120 cm x 80 cm, and constitute the radiation source in this case. The only pathway of exposure to workers in the store house is external radiation. In this case there is no dust because the bags are closed and covered by plastic, the store house has a good ventilation rate and so radon accumulation is not possible. The workers do not touch with their hands the bags and consequently skin contamination will not take place. In this study all situations of external irradiation to the workers have been considered; transportation of the pallets from vehicle to store house, lifting the pallets to the shelf, resting of the stock on the shelf, getting down the pallets, and carrying the pallets to production area. Using MCNP-4C exposure situations have been simulated, considering that the source has a homogeneous composition, the minimum stock in the store house is constituted by 7 pallets, and the several distances between pallets and workers when they are at work. The photons flux obtained by MCNP-4C is multiplied by the conversion factor of Flux to Kerma for air by conversion factor to Effective Dose by Kerma unit, and by the number of emitted photons. Those conversion factors are obtained of ICRP 74 table 1 and table 17 respectively. This

  10. Cohort mortality study of workers in an automobile foundry factory%汽车铸造作业工人队列死因研究

    Institute of Scientific and Technical Information of China (English)

    曾玉宇; 刘富英; 张敏; 卢锐; 姚惠琳; 杨秋玲; 陈卫红

    2008-01-01

    Objective To understand the major causes of death in automobile foundry workers and investigate casting manipulations hazards to health. Methods A cohort study of 3529 foundry workers registered in one big automobile factory in Shiyan city of China was performed. Standardized mortality ratios (SMRs) were calculated for the main causes of death by using Chinese national mortality rates as reference.Results The cohort mortality was traced from 1980 to the end of 2005 with an accumulation of 84 999 personyears, revealed 265 deaths. The results of this study showed that the standardized mortality ratio for all subjects was 0.96( 95%CI: 0.85~1.08), which was very close to that expected on the basis of the China national mortality rates. The SMR increased with age ,the SMR became greater than 1 in all groups of age 50 and higher. The results showed that malignant neoplasm(3.43%), accidents(1.16%), cerebro-vascular diseases (1.08%),cardio-vascular diseases (0.79%) were the first four illnesses that threatened workers' life span. Statistically significant mortality of malignant neoplasm (SMR=7.87), accidents (SMR=2.70), cardio-vascular diseases(SMR=2.68) and digestive diseases (SMR=2.79)were found in the foundry workers. The relative risk of malignant neoplasm for first line workers to assistant workers was 1.99 (P<0.05). Conclusion The occupational hazards in foundry factory have harmful impact on the workers' health and life span.%目的 分析危害汽车铸造作业工人健康的主要疾病,探讨铸造作业有害因素对工人寿命的影响.方法 采用流行病学队列研究方法,以某汽车铸造厂1980年在册的3529名职工为研究对象,从1980年随访至2005年底,以全国城市居民年龄别死亡率均值为参照,用标化死亡比(SMR)作为统计指标,并计算95%可信区间.结果 随访至2005年底,共计84 999人年,共死亡265人,死亡率3.12‰,累积死亡率为7.51%.铸工队列全死因SMR为0.96(95%CI:0.85~1.08)与全国平

  11. International Foundry Forum 2006

    Institute of Scientific and Technical Information of China (English)

    2006-01-01

    @@ The International Foundry Forum is a "Summit"of the Foundry World. It is the convention of the CEO world wide, of important casting users, ferrous and non-ferrous foundries as well as foundry equipment and consumable suppliers. Their overall goal is to increase the market opportunities for metal castings in competition with other processes and products in a global business environment.

  12. 1817名铸造厂工人缺血性心脏病的队列研究%Cohort study of ischemic heart disease among 1817 workers in a foundry

    Institute of Scientific and Technical Information of China (English)

    鲁洋; 张敏

    2012-01-01

    Objective To determine the risk of ischemic heart disease among foundry workers and the exposure-response relationship between the risk and foundry work and cumulative exposure to silica dust, and to establish a regression model to predict the risk for developing ischemic heart disease by a given length of employment and exposure to silica dust in foundry workers. Methods Cohort study was conducted, following-up workers in an automobile foundry employed for more than one year during January 1, 1980 to December 31 , 1996 as cohort members. In total, 30 years were followed to December 31 , 2009. In cohort, workers exposed to pouring, sand preparation, cast shakeout and finishing, melting, overhead crane operation, moulding and core-making were in foundry group, and auxiliary workers at the same factory, such as electricians, fitters, and inspectors were in control group. The risk of ischemic heart disease among foundry workers and the exposure-response relationship between the risk and foundry work and cumulative exposure to silica dust were analyzed with cox regression model using SPSS software, and a logistic regression model was established for prediction of risk for developing ischemic heart disease at a given length of employment and exposure to silica dust in foundry workers. Results Totally, 1817 workers were followed-up for 45 553.05 person-years during 30 years, with 156 cases of ischemic heart disease and incidence of 342.46 per 100 000 person-years. And the average age at onset was 51. 46 years and duration of employment at onset was 21.61 years. Results showed that male, smoking, alcohol drinking, age and duration of employment were risk factors for ischemic heart disease. Risk of ischemic heart disease in foundry workers positively correlated with cumulative silica exposure, and the risk of ischemic heart disease increased by 75. 8 percent (RR = 1.758, 95% CI 1.221 -2.532) with cumulative silica exposure of 1 mg/m3 -year, adjusted for smoking. And risk

  13. Dust exposure in Finnish foundries.

    Science.gov (United States)

    Siltanen, E; Koponen, M; Kokko, A; Engström, B; Reponen, J

    1976-01-01

    Dust measurements were made in 51 iron, 9 steel, and 8 nonferrous foundries, at which 4,316 foundrymen were working. The sampling lasted at least two entire shifts or work days continuously during various operations in each foundry. The dust samples were collected at fixed sites or in the breathing zones of the workers. The mass concentration was determined by weighing and the respirable dust fraction was separated by liquid sedimentation. The free silica content was determined by X-ray diffraction. In the study a total of 3,188 samples were collected in the foundries and 6,505 determinations were made in the laboratory. The results indicated a definite difference in the dust exposure during various operations. The highest dust exposures were found during furnace, cupola, and pouring ladle repair. During cleaning work, sand mixing, and shake-out operations excessive silica dust concentrations were also measured. The lowest dust concentrations were measured during melting and pouring operations. Moderate dust concentrations were measured during coremaking and molding operations. The results obtained during the same operations of iron and steel foundries were similar. The distribution of the workers into various exposure categories, the content of respirable dust and quartz, the correlation between respirable dust and total dust, and the correlation between respirable silica and total dust concentrations are discussed. Observations concerning dust suppression and control methods are briefly considered.

  14. Dust exposure in Finnish foundries.

    Science.gov (United States)

    Siltanen, E; Koponen, M; Kokko, A; Engström, B; Reponen, J

    1976-01-01

    Dust measurements were made in 51 iron, 9 steel, and 8 nonferrous foundries, at which 4,316 foundrymen were working. The sampling lasted at least two entire shifts or work days continuously during various operations in each foundry. The dust samples were collected at fixed sites or in the breathing zones of the workers. The mass concentration was determined by weighing and the respirable dust fraction was separated by liquid sedimentation. The free silica content was determined by X-ray diffraction. In the study a total of 3,188 samples were collected in the foundries and 6,505 determinations were made in the laboratory. The results indicated a definite difference in the dust exposure during various operations. The highest dust exposures were found during furnace, cupola, and pouring ladle repair. During cleaning work, sand mixing, and shake-out operations excessive silica dust concentrations were also measured. The lowest dust concentrations were measured during melting and pouring operations. Moderate dust concentrations were measured during coremaking and molding operations. The results obtained during the same operations of iron and steel foundries were similar. The distribution of the workers into various exposure categories, the content of respirable dust and quartz, the correlation between respirable dust and total dust, and the correlation between respirable silica and total dust concentrations are discussed. Observations concerning dust suppression and control methods are briefly considered. PMID:184524

  15. [Skin diseases among workers engaged into copper-nickel and aluminium production in Far North].

    Science.gov (United States)

    Nikitina, N Iu; Petrenko, O D; Isakova, T N

    2004-01-01

    The article covers materials obtained in study of skin diseases in workers engaged into non-ferrous metals production. The authors specified suggestions on prevention of metal allergies among major professions of metallurgy complex in Far North.

  16. Foundry Industry Training Committee

    Science.gov (United States)

    Industrial Training Journal, 1974

    1974-01-01

    The Foundry Industry Training Committee has encouraged the foundry industry in developing systematic manpower training and development programs at all levels. Features developed include competitions as a technique of standard setting, recommendations for technician training, and a widely used manpower information system. (MW)

  17. Wecome to CHINA FOUNDRY

    Institute of Scientific and Technical Information of China (English)

    2008-01-01

    @@ With publication of this issue,CHINA FOUNDRY has gone through four years of history. Many thanks to the more than fifty members of the editorial board and the expert referees from home and USA,UK,Japan etc.,who guarantee high quality papers for publication in CHINA FOUNDRY.

  18. Evaluation of occupational exposure to free silica in Alberta foundries.

    Science.gov (United States)

    Ayalp, A; Myroniuk, D

    1982-11-01

    The Occupational Hygiene Branch of Alberta Workers' Health, Safety and Compensation conducted a comprehensive study of the foundry industry in Alberta. The surveys assessed both the degree of health hazards present and the effectiveness of existing control systems for airborne contaminants. All nine of Alberta's ferrous foundries were surveyed in the course of the project. The foundries varied from those which were small with limited mechanization to those which were large and highly automated. The concentrations of free silica in the work environment are correlated to the different attempts to control silica using substitution and various ventilation systems. The particular foundry processes evaluated for airborne free silica were sand preparation, shakeout, dry sand transport and sand molding. Workers' exposure to free airborne silica was evaluated by personal and area samples. The free silica content of the samples was determined by infra-red spectrophotometry. The results indicated most control systems were inadequate. Effective control methods are described to reduce the health hazard.

  19. 某汽车公司铸造厂工人腰背痛的危险因素分析%Risk factors analysis of low back pain among workers in a foundry factory of the automobile company

    Institute of Scientific and Technical Information of China (English)

    孙敬智; 王生; 杨磊; 凌瑞杰; 王正伦; 宋挺博; 陈飚; 吴磊; 吴家兵; 杨秋玲; 何丽华

    2011-01-01

    目的 通过横断面流行病学记查,寻找汽车铸造厂作业工人腰背痛的主要危险因素,为此类疾患的预防提供科学依据.方法 在某汽车公司铸造厂对1340名工人进行腰背痛和劳动负荷问卷调查,利用logistic回归进行危险因素分析.结果 铸造厂工人的腰背痛年患病率为58.9%,其中铸造、物流和造型工种工人腰背痛年患病率较高,分别为64.6%、64.6%和62.5%.以不适体位搬举、大幅度弯腰、弯腰与转身并存及搬运重物这些负荷因素导致患腰背痛危险性最高,其OR值分别为2.085、1.961、1.967和1.956.各个危险因素在不同工种中的分布不同.多元logistic同归分析表明,搬运重物、不适体位搬举、大幅度弯腰、弯腰与转身并存及工龄和性别均被选人模型.结论 手工搬运重物、不良劳动姿势或二者同时存在是导致腰背痛的首要危险因素,应从这方面入手,加强工效学干预研究,减少此类疾患.%Objective To study the main risk factors of low back pain of workers in a foundry factory of the automobile company using cross sectional epidemiological investigation, and to provide scientific base for preventing the disorder. Methods The low back pain and work loads of 1340 workers in a foundry factory of the automobile company were investigated using questionnaire, and logistic regression analysis was used to analyze the risk factors. Results The one-year morbidity of low back pain in workers was 58.9%the morbidities of low back pain in workers engaged in foundry, transportation and modeling were 64.6 %, 64.6 % and 62.5 %, respectively. The lifting with squat postures, bending trunk heavily, bending trunk with twisting and moving the heave objects were found to be the most dominant risk factors for low-back pain, the OR values were 2.085, 1.961, 1.967 and 1.956, respectively. The distributions of risk factors were different among the different jobs. The logistic regression analysis

  20. Foundry energy conservation workbook

    Energy Technology Data Exchange (ETDEWEB)

    1990-01-01

    The foundry industry is a significant user of energy, and therefore, a natural candidate for efforts to save energy and improve efficiency by both governmental agencies and technical/trade associations. These efforts are designed to both improve the national energy position and improve the industry's efficiency and profitability. Increased energy cost and the reduced availability of fossil fuels at certain times have provided the incentive to curb waste and to utilize purchased energy wisely. Energy costs now approach and sometimes exceed 10% of the sales dollar of many foundries. Although energy use by foundries has gradually decreased on a per/ton basis in recent years, the foundry industry must continue to find ways to utilize energy more efficiently. This workbook provides ways to achieve this goal.

  1. FOUNDRY WASTE MANAGEMENT

    Directory of Open Access Journals (Sweden)

    Borut Kosec

    2008-06-01

    Full Text Available Waste management in foundries is gaining a higher ecological and economical importance. Waste is becoming an increasingly traded product, where excellent profits can be made. Due to the cost reduction and successful business operation in companies, waste has to be regenerated and used again as a material to the maximum possible extent. Such research is long lasting and expensive and is a great challenge for companies. In the frame of our research, a total waste management case study for the Slovenian foundry Feniks was carried out. From the sustainable development point of view, waste management is most suitable, since it ensures the material utilization of waste, reduces the consumption of natural renewable or non-renewable resources and makes efficient production capacity utilization possible. Properly treated ecologically safe waste with a suitable physical characteristic, long-term existence, is a substitute for natural materials. Sand, dust, slag and other mineral waste from foundries are increasingly being used as materials in other industries. The foundry Feniks was awarded with certification of the environmental management system according to the standard SIST EN ISO 14001 and confirmed its environmental credentials.

  2. JPL Innovation Foundry

    Science.gov (United States)

    Sherwood, Brent; McCleese, Daniel

    2013-08-01

    Space science missions are increasingly challenged today: in ambition, by increasingly sophisticated hypotheses tested; in development, by the increasing complexity of advanced technologies; in budgeting, by the decline of flagship-class mission opportunities; in management, by expectations for breakthrough science despite a risk-averse programmatic climate; and in planning, by increasing competition for scarce resources. How are the space-science missions of tomorrow being formulated? The paper describes the JPL Innovation Foundry, created in 2011, to respond to this evolving context. The Foundry integrates methods, tools, and experts that span the mission concept lifecycle. Grounded in JPL's heritage of missions, flight instruments, mission proposals, and concept innovation, the Foundry seeks to provide continuity of support and cost-effective, on-call access to the right domain experts at the right time, as science definition teams and Principal Investigators mature mission ideas from "cocktail napkin" to PDR. The Foundry blends JPL capabilities in proposal development and concurrent engineering, including Team X, with new approaches for open-ended concept exploration in earlier, cost-constrained phases, and with ongoing research and technology projects. It applies complexity and cost models, project-formulation lessons learned, and strategy analyses appropriate to each level of concept maturity. The Foundry is organizationally integrated with JPL formulation program offices; staffed by JPL's line organizations for engineering, science, and costing; and overseen by senior Laboratory leaders to assure experienced coordination and review. Incubation of each concept is tailored depending on its maturity and proposal history, and its highest-leverage modeling and analysis needs.

  3. JPL Innovation Foundry

    Science.gov (United States)

    Sherwood, Brent; McCleese, Daniel

    2012-01-01

    Space science missions are increasingly challenged today: in ambition, by increasingly sophisticated hypotheses tested; in development, by the increasing complexity of advanced technologies; in budgeting, by the decline of flagship-class mission opportunities; in management, by expectations for breakthrough science despite a risk-averse programmatic climate; and in planning, by increasing competition for scarce resources. How are the space-science missions of tomorrow being formulated? The paper describes the JPL Innovation Foundry, created in 2011, to respond to this evolving context. The Foundry integrates methods, tools, and experts that span the mission concept lifecycle. Grounded in JPL's heritage of missions, flight instruments, mission proposals, and concept innovation, the Foundry seeks to provide continuity of support and cost-effective, on-call access to the right domain experts at the right time, as science definition teams and Principal Investigators mature mission ideas from "cocktail napkin" to PDR. The Foundry blends JPL capabilities in proposal development and concurrent engineering, including Team X, with new approaches for open-ended concept exploration in earlier, cost-constrained phases, and with ongoing research and technology projects. It applies complexity and cost models, projectformulation lessons learned, and strategy analyses appropriate to each level of concept maturity. The Foundry is organizationally integrated with JPL formulation program offices; staffed by JPL's line organizations for engineering, science, and costing; and overseen by senior Laboratory leaders to assure experienced coordination and review. Incubation of each concept is tailored depending on its maturity and proposal history, and its highest leverage modeling and analysis needs.

  4. European MEMS foundries

    Science.gov (United States)

    Salomon, Patric R.

    2003-01-01

    According to the latest release of the NEXUS market study, the market for MEMS or Microsystems Technology (MST) is predicted to grow to $68B by the year 2005, with systems containing these components generating even higher revenues and growth. The latest advances in MST/MEMS technology have enabled the design of a new generation of microsystems that are smaller, cheaper, more reliable, and consume less power. These integrated systems bring together numerous analog/mixed signal microelectronics blocks and MEMS functions on a single chip or on two or more chips assembled within an integrated package. In spite of all these advances in technology and manufacturing, a system manufacturer either faces a substantial up-front R&D investment to create his own infrastructure and expertise, or he can use design and foundry services to get the initial product into the marketplace fast and with an affordable investment. Once he has a viable product, he can still think about his own manufacturing efforts and investments to obtain an optimized high volume manufacturing for the specific product. One of the barriers to successful exploitation of MEMS/MST technology has been the lack of access to industrial foundries capable of producing certified microsystems devices in commercial quantities, including packaging and test. This paper discusses Multi-project wafer (MPW) runs, requirements for foundries and gives some examples of foundry business models. Furthermore, this paper will give an overview on MST/MEMS services that are available in Europe, including pure commercial activities, European project activities (e.g. Europractice), and some academic services.

  5. Hong Kong's Foundry Industry Survey

    Institute of Scientific and Technical Information of China (English)

    2007-01-01

    @@ Hong Kong, as one of the global economy centers, its manufacturing industry is well-known to the world. Foundry industry is named as "The Father of Manufacturing Industry",and in Hong Kong there currently are 1 500 enterprises, staffed with 500 000 employees. The following are some special features of the Hong Kong foundry industry.

  6. Foundry Coating Technology: A Review

    DEFF Research Database (Denmark)

    Nwaogu, Ugochukwu Chibuzoh; Tiedje, Niels Skat

    2011-01-01

    The importance of foundry coating in improving the surface quality of castings cannot be over emphasized. The appli-cation of mould and core washes creates a high thermal integrity barrier between the metal and the mould resulting in the reduction of the thermal shock experienced by the sand system...... is important. In this review, a detailed description of these topics and examples are provided where necessary. A potential area of research in foundry coating development, using sol-gel process is suggested. The application of sol-gel technology in the development of foundry coatings is a novel approach....

  7. Combinatorial optimization in foundry practice

    Science.gov (United States)

    Antamoshkin, A. N.; Masich, I. S.

    2016-04-01

    The multicriteria mathematical model of foundry production capacity planning is suggested in the paper. The model is produced in terms of pseudo-Boolean optimization theory. Different search optimization methods were used to solve the obtained problem.

  8. Dilatometric Characterization of Foundry Sands

    Directory of Open Access Journals (Sweden)

    M. Břuska

    2012-04-01

    Full Text Available The goal of this contribution is summary of physical – chemistry properties of usually used foundry silica and no – silica sands in Czech foundries. With the help of dilatometry analysis theoretical assumptions of influence of grain shape and size on dilatation value of sands were confirmed. Determined was the possibility of dilatometry analysis employment for preparing special (hybrid sands with lower and/or more linear character of dilatation.

  9. Focus on Foundry Industry in China

    Institute of Scientific and Technical Information of China (English)

    2006-01-01

    @@ Till the latest issue is published, the CHINA FOUNDRY journal has started publication for two years. So far, nine issues of the CHINA FOUNDRY journal have been edited and published, and distributed to more than 50countries and regions.

  10. Chinese Foundry Industry Tour-Shanxi Province

    Institute of Scientific and Technical Information of China (English)

    2010-01-01

    @@ Shanxi Province is one of the important birthplaces of the Chinese nation and has the famous names of the "Cradle of ancient Chinese civilization" and the "Hometown of the foundry industry". To report on the foundry industry development of Shanxi province, journalists of Foundry Journal Agency came to Shanxi from 14-22 of August 2009. We visited cities of Taiyuan, Wutai, Xiangfen,Linfen and Hukou, and interviewed the local foundry people.

  11. China Foundry Week 2007 Held in Wuhan

    Institute of Scientific and Technical Information of China (English)

    2007-01-01

    @@ China Foundry Week 2007,sponsored by Chinese Mechanical Engineering Society (CMES)and organised by Foundry Instiue of Chinese Mechanical Engineering Society (FICMES) and productivity Promotion Centre of Foundry Industry of China (PPCFIC),was hild in Wuhan,the capital city of Hubei province, Octorber 20-26,2007.

  12. 77 FR 23288 - Notice of Determinations Regarding Eligibility To Apply for Worker Adjustment Assistance

    Science.gov (United States)

    2012-04-18

    ... March 14, 2011. Scientific Milwaukee, LLC, Molecular Biology Reagents Division. 81,426 Dixtal Medical..., Emporia, VA March 13, 2011. Campbell Foundry. Negative Determinations for Worker Adjustment Assistance...

  13. China International Foundry, Furnace & Castings Expo 2005

    Institute of Scientific and Technical Information of China (English)

    2005-01-01

    @@ China International Foundry, Furnace & Castings Expo 2005 was successfully held from August 30 to September 3, 2005 in Shenyang International Exhibition Center, which was sponsored by China InternationalEquipment Manufacturing Exposition (CIEME) and organized by Productivity Promotion Center of Foundry Industry of China and Foundry Institution of Chinese Mechanical Engineering Society (FICMEC). More than 60 domestic enterprises and overseas enterprises from America, Japan participated in the Expo. These enterprises covers foundry materials, foundry equipment,industrial furnaces, instruments and apparatus, castings supplier, specialist media, etc.

  14. Suggestions on foundry technology development

    Institute of Scientific and Technical Information of China (English)

    2006-01-01

    @@ Foundry or metal-casting, a major method for metal forming, is the foundation for hot working processing. The metal-casting history in China could be traced back to the early years of the timehonored Chinese civilization. Chinese ancestry has cast such ingenious bronzes as those unearthed from the 4,000-year-old Sanxingdui Site in Sichuan Province.

  15. Automotive Aluminium Recycling

    Energy Technology Data Exchange (ETDEWEB)

    Gelas, B. des

    2000-07-01

    This paper aims at providing an overview on the contribution of aluminium recycling in the supply of new aluminium for automotive applications. Based on a presentation on how the global European automotive aluminium supply requirements are met, an analysis of the present and future contribution of automotive aluminium recycling is first presented. Current situation and future developments for automotive aluminium recycling practices are then commented, together with an outline on design principles for easier aluminium recycling. (orig.)

  16. Status and Development of China Foundry Mould Industry

    Institute of Scientific and Technical Information of China (English)

    2005-01-01

    @@ With the development of automotive industry and mechanical manufacturing industry of China, the foundry industry in the country has been continuously growing.Foundry moulds, which are called "the mother of foundry"have been paid more and more attention.

  17. The Eleventh National Foundry Congress of FICMES with China Foundry Week 2006

    Institute of Scientific and Technical Information of China (English)

    2006-01-01

    @@ The Eleventh National Foundry Congress, an event given every four years by Foundry Institution of Chinese Mechanical Engineering Society (FICMES) and the once a year's China Foundry Week were held on September 18-24, 2006 in Xi'an, Shaanxi province.

  18. Process modeling and control in foundry operations

    Science.gov (United States)

    Piwonka, T. S.

    1989-02-01

    Initial uses of process modeling were limited to phenomenological descriptions of the physical processes in foundry operations, with the aim of decreasing scrap and rework. It is now clear that process modeling can be used to select, design and optimize foundry processes so that on-line process control can be achieved. Computational, analogue and empirical process models have been developed for sand casting operations, and they are being applied in the foundry with beneficial effects.

  19. Kocel Steel Foundry Grand Opening Ceremony

    Institute of Scientific and Technical Information of China (English)

    TIAN Shi-jiang

    2006-01-01

    @@ On May 9, 2006 the Grand Opening ceremony of Kocel Steel Foundry Co., Ltd. was held in the National Economic and Technological Development Zone in Yinchuan City, Ningxia, China. Kocel Steel Foundry Co.,Ltd. is a large scale enterprise producing steel castings and it is jointly established by Ningxia Kocel Group,Changcheng Suzaki Machine & Foundry Co., Ltd. and Voestalpine Giesserei Linz GmbH, Austria.

  20. From famous foundry to 'supersurgery'.

    Science.gov (United States)

    Mann, Steve

    2014-02-01

    Dr Steve Mann, a partner at the Worcester Street Medical Practice in Stourbridge, describes how he and a number of his GP colleagues have worked with architects, Abacus Architects, and main contractor, Amphion Construction, as well as with a number of local NHS and local authority bodies, to co-ordinate construction of a new GP 'supersurgery' - the realisation of a dream - on the former site of what is believed to be one of England's oldest foundries in the West Midlands town. The architects' view on the scheme, one of the key goals of which is to retain both much of the character, and the unusual original metal sub-structure, of the former foundry, is also given.

  1. Web based foundry knowledge base

    Directory of Open Access Journals (Sweden)

    A. Stawowy

    2009-01-01

    Full Text Available The main assumptions and functions of proposed Foundry Knowledge Base (FKB are presented in this paper. FKB is a framework forinformation exchange of casting products and manufacturing methods. We use CMS (Content Management System to develope andmaintain our web-based system. The CastML – XML dialect developed by authors for description of casting products and processes – isused as a tool for information interchange between ours and outside systems, while SQL is used to store and edit knowledge rules and alsoto solve the basic selection problems in the rule-based module. Besides the standard functions (companies data, news, events, forums and media kit, our website contains a number of nonstandard functions; the intelligent search module based on expert system is the main advantage of our solution. FKB is to be a social portal which content will be developed by foundry community.

  2. The management of production value stream factors in a foundry

    Directory of Open Access Journals (Sweden)

    S. Borkowski

    2010-01-01

    Full Text Available Connection of two value streams: production and human resources were proposed as a new approach to the production process. To assess the factors of production value streams the elements of the top of the Toyota's house as well as fourth and sixth Toyota's managing principles were used. On the basis of the feedback from respondents –the foundry workers, there can be determined the validity of series of decisive factors' importance that equalizes the work load and requires the standardization.

  3. Aluminium in human sweat.

    Science.gov (United States)

    Minshall, Clare; Nadal, Jodie; Exley, Christopher

    2014-01-01

    It is of burgeoning importance that the human body burden of aluminium is understood and is measured. There are surprisingly few data to describe human excretion of systemic aluminium and almost no reliable data which relate to aluminium in sweat. We have measured the aluminium content of sweat in 20 healthy volunteers following mild exercise. The concentration of aluminium ranged from 329 to 5329μg/L. These data equate to a daily excretion of between 234 and 7192μg aluminium and they strongly suggest that perspiration is the major route of excretion of systemic aluminium in humans.

  4. Aluminium structural elements

    OpenAIRE

    Švent, Nejc

    2016-01-01

    This thesis focuses on the structural analysis of aluminium structural members in accordance with the SIST EN 1999-1-1 standard. In the introduction, historical development of aluminium is summarized, as well as the processes of structural aluminium production and manufacture. Predominantly, resistance control checks of aluminium structural members are covered, with special attention to the major contrasts between aluminium and steel structural analyses. Finally, fundamental examples of resis...

  5. Surface roughness when diamond turning RSA 905 optical aluminium

    Science.gov (United States)

    Otieno, T.; Abou-El-Hossein, K.; Hsu, W. Y.; Cheng, Y. C.; Mkoko, Z.

    2015-08-01

    Ultra-high precision machining is used intensively in the photonics industry for the production of various optical components. Aluminium alloys have proven to be advantageous and are most commonly used over other materials to make various optical components. Recently, the increasing demand from optical systems for optical aluminium with consistent material properties has led to the development of newly modified grades of aluminium alloys produced by rapid solidification in the foundry process. These new aluminium grades are characterised by their finer microstructures and refined mechanical and physical properties. However the machining database of these new optical aluminium grades is limited and more research is still required to investigate their machinability performance when they are diamond turned in ultrahigh precision manufacturing environment. This work investigates the machinability of rapidly solidified aluminium RSA 905 by varying a number of diamond-turning cutting parameters and measuring the surface roughness over a cutting distance of 4 km. The machining parameters varied in this study were the cutting speed, feed rate and depth of cut. The results showed a common trend of decrease in surface roughness with increasing cutting distance. The lowest surface roughness Ra result obtained after 4 km in this study was 3.2 nm. This roughness values was achieved using a cutting speed of 1750 rpm, feed rate of 5 mm/min and depth of cut equal to 25 μm.

  6. Plasma on a foundry cupola

    Science.gov (United States)

    Pineau, Didier

    An experiment of a plasma torch on a production foundry cupola is reported. The test runs were conducted on a hot blast cupola, the blast temperature in the absence of plasma being 400 C. With the torch, the temperature of the blast was increased to 1000 C. The experiment was conducted for the manufacture of car engines with a 2.5 MW transportable plasma system. The cupola was boosted with a 4 MW torch and results included an increase in production of 45 percent, a decrease in coke rate and no more new iron in the loads. The plasma torch and hot air cupola furnace are described.

  7. Health and safety at work in foundry companies

    Directory of Open Access Journals (Sweden)

    L. Wojtynek

    2011-07-01

    Full Text Available The article presents the identification and analysis of threats in the environment of the foundry at individual stages of the casts manufacturing process. A generalized model of the foundry was created in the system presentation including harmful and dangerous factors in the foundry technical workplace. This model can refer to an iron foundry and cast steel and small non-ferrous foundries, to modern foundries, with automatic moulding lines and to chill and pressure foundries where machines execute the majority of essential operations.

  8. [Environmental toxicity of waste foundry sand].

    Science.gov (United States)

    Zhang, Hai-Feng; Wang, Yu-Jue; Wang, Jin-Lin; Huang, Tian-You; Xiong, Ying

    2013-03-01

    The metal leaching characteristics and volatile organic compounds (VOCs) of five different types of waste foundry sands were analyzed with the toxicity characteristic leaching procedure (TCLP) and head space-gas chromatography (HS-GC). Microtox and soil dehydrogenase activity (DHA) tests were then used to evaluate the bio-effects of these waste sands. The results showed that due to the different metals poured and casting materials used to make the sand molds, there was significant difference among the five waste foundry sands in the compositions and concentrations of metal and organic pollutants. The concentrations of Fe in the leachates of iron and steel casting waste foundry sand exceeded the maximal allowable concentrations specified in the National Standard of Drinking Water Quality, whereas the As concentration in the leachate of aluminum casting waste foundry sand exceeded the standard. The five waste foundry sands had quite different compositions and levels of VOCs, which resulted in different levels of inhibition effects on the luminescent bacteria (30% and 95%). Additionally, the soil DHA tests suggested that metal pollutants in waste foundry sands may inhibit the soil microbial activity, whereas organics in the sands may slightly promote the microbial activity. The results of this study indicated that the waste foundry sands may pose considerable threat to the environment when improperly disposed. PMID:23745431

  9. People in Foundry Field of china

    Institute of Scientific and Technical Information of China (English)

    2007-01-01

    @@ Mr.TAN De-rui Art casting expert and leader Mr.TAN De-rui,born in 1936, graduated from the Mechanical uated from the Mechanical Engineering Department of Shanghai Jiaotong University,majoring in foundry.

  10. SEARCH OF COMPOSITIONS OF FOUNDRY GRADES

    Directory of Open Access Journals (Sweden)

    O. S. Komarov

    2014-01-01

    Full Text Available Comparative researches of foundry paints showed that the most acceptable basis for them is disthenesillimanite and it is possible to use sodium aluminate solution as a binding agent.

  11. Environmental favourable foundries through maintenance activities

    OpenAIRE

    A. Saniuk; Jasiulewicz-Kaczmarek, M.; A. Samolejova; Saniuk, S.; R. Lenort

    2015-01-01

    Maintenance today contributes to the aim of sustainable development in society, including environmental and energy saving, safety and economical aspects. The main purpose of the paper is to present the role of maintenance in the realization of sustainable developing practices in a foundry industry. Maintenance offers numerous opportunities to reduce the influence of foundry processes on the natural environment and utilize resources more efficiently. Maintenance activities can help...

  12. China Foundry Week 2005 August 28-Septmber 1,2005

    Institute of Scientific and Technical Information of China (English)

    2005-01-01

    @@ China Foundry Week is a large event annually and the largest gathering for Chinese foundry industry.It is sponsored by Chinese Mechanical Engineering Society, China Productivity Promotion Center of Mechanical Industry and organized by Foundry Institution of Chinese Mechanical Engineering Society(FICMEC), Productivity Promotion Center of Foundry Industry of China. The aim of the Foundry Week is to provide a platform for technology exchange for technologists, industrialists, researchers and academicians connected with the foundry industry to come together and share their expertise.

  13. Biological Monitoring of Occupational Exposure to Polycyclic Aromatic Hydrocarbons at an Electric Steel Foundry in Tunisia.

    Science.gov (United States)

    Campo, Laura; Hanchi, Mariem; Olgiati, Luca; Polledri, Elisa; Consonni, Dario; Zrafi, Ines; Saidane-Mosbahi, Dalila; Fustinoni, Silvia

    2016-07-01

    Occupational exposures during iron and steel founding have been classified as carcinogenic to humans, and the exposure to polycyclic aromatic hydrocarbons (PAHs) in this industrial setting may contribute to cancer risk. The occupational exposure to PAHs was assessed in 93 male workers at an electric steel foundry in Tunisia by biomonitoring, with the aims of characterizing the excretion profile and investigating the influence of job title and personal characteristics on the biomarkers. Sixteen 2-6 ring unmetabolized PAHs (U-PAHs) and eight hydroxylated PAH metabolites (OHPAHs) were analyzed by gas chromatography-triple quadrupole tandem mass spectrometry and liquid chromatography triple quadrupole tandem mass spectrometry, respectively. Among U-PAHs, urinary naphthalene (U-NAP) was the most abundant compound (median level: 643ng l(-1)), followed by phenanthrene (U-PHE, 18.5ng l(-1)). Urinary benzo[a]pyrene (U-BaP) level was foundries. Based on 1-OHPYR levels, our findings show that occupational exposure of these workers was similar to that reported in recent studies of electric steel foundry workers. The multianalytic approach is useful in revealing different exposure levels among job titles. PMID:27206821

  14. Effect of exposure to excess flouride on the biochemical indexes in electrolysis aluminium workers%电解铝工人接触过量氟对某些生化指标的影响

    Institute of Scientific and Technical Information of China (English)

    黄志军; 李克俊; 王翠; 付强祖; 高华; 姜开友; 罗晓芳

    2001-01-01

    Objective To study the effects of flouride on the biochemical indexes in the electrolysis aluminium workers. Methods The activity of excess superoxide dismutase(SOD),glutathione peroxidase(GSH-Px),catalase(CAT),alkaline phosphatase(AKP) and the level of calcitonin(CT),parathyrid hormone(PTH),IgG,IgA,IgM,F- in serum and F- in urine were measured in fifty electrolysis aluminium workers and 50 controls. Results The levels of serum F- and urine F- in exposed group were (0.21±0.061)mg/L and (1.96±0.97)mg/L respectively,significantly higher than (0.16±0.016)mg/L and (1.07±0.35)mg/L respectively in control group(P<0.01).The levels of CT and PTH were (36.4±25.7)ng/L and (116.3±62.1)ng/L respectively,which were decreased by 54%,27%(P<0.01,P<0.05) respectively as compared with the control group.AKP activity[(6.92±1.74)U/L] was significantly higher than that of the control by 20%(P<0.01).GSH-Px activity[(152.91±15.64)U/L] was significantly lower than that of the control by 10%(P<0.01). Conclusion Excess flouride may not only affect ossification,but also affect the secretion of Ca regulating hormones of thyroid and parathyroid and may induce lipid peroxidation.%目的 探讨接触过量氟对人体某些生化指标的影响。方法 对50名电解工及50名机械工进行血清碱性磷酸酶(AKP)、超氧化物歧化酶(SOD)、谷胱甘肽过氧化物酶(GSH-Px)、过氧化氢酶(CAT)活力及F-、IgG、IgA、IgM、降钙素(CT)、甲状旁腺素(PTH)的水平和尿F-水平测定。结果 与对照组相比,接触组血清F-为(0.21±0.061)mg/L、尿F-为(1.96±0.97)mg/L,均高于对照组[分别为(0.16±0.016)、(1.07±0.35)mg/L],差异均有显著性(P<0.01);血清中CT为(36.4±25.7)ng/L、PTH为(116.3±62.1)ng/L,分别较对照组降低54%和27%,差异有显著性(P<0.01、P<0.05);AKP活力为(6.92±1.74)U/L,较对照组高20%,差异有显著性(P<0.01);GSH-Px活力为(152.91±15.64)U/L,较对照组低10%

  15. Potential carcinogenicity of foundry fumes: a comparative in vivo-in vitro study.

    Science.gov (United States)

    Humfrey, C D; Levy, L S; Faux, S P

    1996-01-01

    Epidemiological studies of workers exposed to fumes in the iron and steel foundry industry have consistently demonstrated an increased relative risk of lung cancer of approximately 1.4. Foundry fume is a complex mixture of gases and fine particles generated during the casting process when molten metal is poured into sand moulds bound together with organic binders. The chemical composition of fume varies according to foundry process and, specifically, binder composition. Previous in vitro studies have demonstrated that some fumes have mutagenic activity and that this varies with fume type. The current study has examined the potential carcinogenicity of three fumes in a 2-yr in vivo rodent bioassay using an intrabronchial pellet implantation technique. The toxicity and genotoxicity of the fumes were tested concurrently in a number of in vitro assays including those identifying mutagenicity, unscheduled DNA synthesis, free radical DNA damage and micronucleus induction. The rodent bioassay failed to demonstrate a carcinogenic response, although an increase in preneoplastic lesions was seen in all fume-treated groups relative to controls. When tested in vitro, the fumes were positive in many assays and activity correlated with the polycyclic aromatic hydrocarbon content of the fumes. The employment of a combination of in vitro assays for different genotoxic endpoints, such as those presented in the current study, provides information useful for the overall assessment of carcinogenicity of complex mixtures such as foundry fume. PMID:9119322

  16. Sustainable Aluminium Systems

    Directory of Open Access Journals (Sweden)

    Sergio R. Ermolli

    2010-09-01

    Full Text Available In the present paper, an analytical presentation of some popular aluminium systems that contribute to sustainability of structures is presented. Special emphasis has been given to the properties of aluminium, while the influence of these systems in the overall performance of the structure regarding environment and economy is described. In particular, characteristics of aluminium elements such as high reflectivity and recyclability and their role in life cycle analysis (LCA are analyzed. The connections between energy efficiency and conservation of buildings and aluminium application are also discussed. Building applications such as curtain walls, window frames and facade sheets are presented and thoroughly investigated, considering their environmental and economic aspects. Furthermore, many innovative techniques that use aluminium elements in collaboration with other systems in order to produce renewable energy, such as solar panels and photovoltaics, are introduced. Finally, environmental innovations such as optimized ventilation mechanisms and light and shade management systems based on aluminium members are presented.

  17. Surplus foundry sand and its assessment of applicability in composting

    OpenAIRE

    Maharjan, Devendra

    2016-01-01

    The purpose of this thesis was to carry out a research on reuse possibility of surplus foundry sand in composting and develop a general proposal for guideline only as appendix in this thesis for the Finnish foundries to assist them in setting quality control system criteria to control the quality of surplus foundry sand suitable for composting and preventing any harm or risk to environment, human and natural resources. The research was made on the typical foundry sand used such as alkaline ph...

  18. Successful the 4th Global Foundry Sourcing Conference 2009

    Institute of Scientific and Technical Information of China (English)

    2009-01-01

    @@ The 4th Global Foundry Sourcing Conference (FSC) 2009 was held at Rainbow Hotel Shanghai from April 16 to 17,2009. The FSC Conference was organized by China Foundry Suppliers Union and Suppliers China Information Consultation Co. Ltd. (SC),and co-sponsored by National Technical Committee 54 on Foundry of Standardization Administration of China.

  19. China Foundry Week 2009 Held Successfully in Weihai

    Institute of Scientific and Technical Information of China (English)

    2010-01-01

    @@ China Foundry Week 2009, sponsored by Chinese Mechanical Engineering Society (CMES) and organised by the Foundry Institute of Chinese Mechanical Engineering Society (FICMES) and the National Productivity Promotion Centre of Foundry Industry (NPPCFI), was held in Weihai, Shandong province from October 24 through 28, 2009.

  20. The present and future status of Japanese foundry industry

    Institute of Scientific and Technical Information of China (English)

    Kanetake NAKATANI

    2008-01-01

    An introduction is given in detail about the current situation of Japanese foundry industry in 2006 from aspects such as the delivery structure of castings, scale and numbers of foundries, current profit of foundry industry as well as the background of lower profitability, etc. The development trend of Japanese foundry industry was also predicted, such as the transition of foundries from family business to modern company business, the improvement of rejection ratio and yield, application of IT to production and management, human resources and the challenge for zero emission and so on.

  1. Rows of Dislocation Loops in Aluminium Irradiated by Aluminium Ions

    DEFF Research Database (Denmark)

    Henriksen, L.; Johansen, A.; Koch, J.;

    1967-01-01

    Single-crystal aluminium specimens, irradiated with 50-keV aluminium ions, contain dislocation loops that are arranged in regular rows along <110 > directions. ©1967 The American Institute of Physics......Single-crystal aluminium specimens, irradiated with 50-keV aluminium ions, contain dislocation loops that are arranged in regular rows along directions. ©1967 The American Institute of Physics...

  2. The Foundry: the DNA synthesis and construction Foundry at Imperial College.

    Science.gov (United States)

    Chambers, Stephen; Kitney, Richard; Freemont, Paul

    2016-06-15

    The establishment of a DNA synthesis and construction foundry at Imperial College in London heralds a new chapter in the development of synthetic biology to meet new global challenges. The Foundry employs the latest technology to make the process of engineering biology easier, faster and scalable. The integration of advanced software, automation and analytics allows the rapid design, build and testing of engineered organisms. PMID:27284027

  3. The Foundry: the DNA synthesis and construction Foundry at Imperial College

    Science.gov (United States)

    Chambers, Stephen; Kitney, Richard; Freemont, Paul

    2016-01-01

    The establishment of a DNA synthesis and construction foundry at Imperial College in London heralds a new chapter in the development of synthetic biology to meet new global challenges. The Foundry employs the latest technology to make the process of engineering biology easier, faster and scalable. The integration of advanced software, automation and analytics allows the rapid design, build and testing of engineered organisms. PMID:27284027

  4. The pneumatic conveying applications in foundry industry

    OpenAIRE

    D. Homa; K. Janerka; J. Szajnar; Jezierski, J.

    2010-01-01

    The paper presents some issues connected to pneumatic conveying usage in foundry industry. The loose materials transportation (sand and moulding sand) through consecutive production cycles were described. The powder injection into liquid metal, the bentonite into mixers and pneumatic used moulding sand reclamation applications were presented, too. The industrial setups, technological descriptions and some loose materials parameters were given, too.

  5. 77 FR 32998 - Foundry Coke From China

    Science.gov (United States)

    2012-06-04

    ... The Commission instituted this review on December 1, 2011 (76 FR 74810) and determined on March 5, 2012 that it would conduct an expedited review (77 FR 15123, March 14, 2012). The Commission... COMMISSION Foundry Coke From China Determination On the basis of the record \\1\\ developed in the subject...

  6. Validating foundry technologies for extended mission profiles

    NARCIS (Netherlands)

    Dijk, K.; Volf, P.; Detcheverry, C.; Yau, A.; Ngan, P.; Liang, Z.; Kuper, F.G.

    2010-01-01

    This paper presents a process qualification and characterization strategy that can extend the foundry process reliability potential to meet specific automotive mission profile requirements. In this case study, data and analyses are provided that lead to sufficient confidence for pushing the allowed

  7. Towards Measuring Investment in Flexible Foundry Manufacturing

    Directory of Open Access Journals (Sweden)

    Rhythm Suren Wadhwa

    2012-07-01

    Full Text Available Manufacturing flexibility is an important instrument to ensure the success of manufacturing systems in the modern day competitive and uncertain environment. The major hindrance in integrating flexibility into decision making process is that it is difficult to measure and be compared to future indefinable manufacturing scenarios. This paper presents a methodical concept utilizing real options to evaluate flexible foundry manufacturing system.

  8. Recovery in aluminium

    DEFF Research Database (Denmark)

    Gundlach, Carsten

    2006-01-01

    In the present thesis the development of a unique experimental method for volume characterisation of individual embedded crystallites down to a radius of 150 nm is presented. This method is applied to in-situ studies of recovery in aluminium. The method is an extension of 3DXRD microscopy, an X...... are represented as strings. To identify the strings a combination of a 5D connected component type algorithm and multi-peak fitting was found to be superior. The first use of the method was a study of recovery of a deformed aluminium alloy (AA1050). The aluminium alloy was deformed by cold rolling to a thickness...

  9. Epidemiological adaptation of quartz exposure modeling in Swedish aluminum foundries: nested case-control study on lung cancer.

    Science.gov (United States)

    Westberg, Håkan B; Bellander, Tom

    2003-12-01

    In a recent cohort study in aluminum foundries and remelting plants an unexpectedly high risk of lung cancer was found in workers in sand foundries. On the basis of present and historical measurement data, we developed a statistical model for exposure to total dust and crystalline quartz for different jobs and time periods. Cumulative dose estimates of total dust and crystalline quartz were calculated and used in a nested case-control study in the cohort. From the cohort of foundry workers (n = 5016), 46 cases of lung cancer were identified. The final analysis was performed on 31 cases and 233 controls with one year or more of employment. Historical measurement data from the 1960s and onward were collected, totaling 203 total dust and 103 crystalline quartz exposure observations. Regression models, using the determinants of job title, time period, type of foundry, and size of production, were developed for assessing historical total dust and crystalline quartz air concentrations. These estimates were used to calculate individual cumulative exposure in the case-control study. In the multiple linear regression analysis, the determinants explained much of the variations in dust level (r(2) = 0.58). The explained variation in crystalline quartz was much lower (r(2) = 0.13). The regression coefficients for the type of foundry, time period, and size of production were statistically significant for total dust. On the basis of the regression analysis, the final models were used to calculate individual cumulative exposures. The calculated cumulative dust and quartz exposures averaged 33 mg/m(3) * year and 0.42 mg/m(3) * year, respectively. The odds ratios (ORs) were not significant, but showed dose-response trends for both dust and crystalline quartz. PMID:14612297

  10. Characterization of Beach/River Sand for Foundry Application

    OpenAIRE

    Katsina Christopher BALA; Reyazul Haque KHAN

    2013-01-01

    A detailed experimental investigation is been reported on the characterization of beach/river sand for foundry use. Bulk properties of the sand samples collected were evaluated. The experimental results were analyzed as per the American Foundry Society (AFS) standard. The analyses show that samples from Ughelli River, Warri River and Ethiope River could be used effectively in the foundry. The sample from Lagos bar beach requires to be sieved properly to remove the coarse fractions in order to...

  11. CAPILLARITY OF CONCRETE INCORPORATING FOUNDRY SAND AS REPLACEMENT OF SAND

    OpenAIRE

    Khatib, Jamal M.; HERKI, B A; Fırat, Seyhan; Menadi, B; S. Kenai

    2011-01-01

    The potential uses and the high cost of land-filling of used foundry sands have prompted research into their beneficial reuse. This paper presents the results of experimental research into concrete produced by replacing the natural aggregates with recycled aggregates coming from foundry industries. Little work has been done so far on the effect of used foundry sand on the durability of concrete especially water absorption. The main aim of this work was to determine capillary water absorption ...

  12. Recycling foundry sand in road construction–field assessment

    OpenAIRE

    YAZOGHLI MARZOUK, Oumaya; Vulcano Greullet, Nelly; FRITEYRE, Laurent; CANTEGRIT, Laurent; Jullien, Agnès

    2014-01-01

    Foundry industry produces a huge quantity of foundry sand; its management has become an environmental, economic and social imperative since it is now considered as dangerous waste. Besides, non-renewable natural resources conservationdrives investigations on potential recycling of industrial by-products.A source of 150.000 tons of foundry sand stock near a secondary road under rehabilitation led to an investigation on the feasibility recycling of this waste within sub-base layer. The new road...

  13. Properties of Self-Compacting Concrete Incorporating Waste Foundry Sand

    OpenAIRE

    Rafat SIDDIQUE; Ravinder Kaur SANDHU

    2013-01-01

    This paper demonstrates the possibilities of using waste foundry sand as partial replacement of sand in self-compacting concrete. Self-compacting concrete, as the name indicates, is a type of concrete that does not require external or internal compaction, because it becomes levelled and consolidated under its self-weight. Foundry sand is high quality silica sand used as a moulding material by ferrous and non-ferrous metal casting industries. It can be reused several times in foundries but, af...

  14. The 69th World Foundry Congress Hangzhou, China

    Institute of Scientific and Technical Information of China (English)

    2009-01-01

    @@ October 16-20 The 69th World Foundry Congress (WFC2010) is to be held at Hangzhou in China in Oct. 2010. The Foundry Institution of Chinese Mechanical Engineering Society (FICMES) is keen to invite papers for presentation during the congress. The overall theme of the WFC2010 is "Green Foundry", while papers can be in any of the following topics, we expect the papers are sought on the following:

  15. Environmental favourable foundries through maintenance activities

    Directory of Open Access Journals (Sweden)

    A. Saniuk

    2015-10-01

    Full Text Available Maintenance today contributes to the aim of sustainable development in society, including environmental and energy saving, safety and economical aspects. The main purpose of the paper is to present the role of maintenance in the realization of sustainable developing practices in a foundry industry. Maintenance offers numerous opportunities to reduce the influence of foundry processes on the natural environment and utilize resources more efficiently. Maintenance activities can help to reduce losses and thereby improve the efficiency of the processes used in the production of resources (e.g. raw materials, energy, etc., especially in areas such as: the choice of an appropriate strategy for the maintenance of machinery and equipment (e.g. reactive, preventive, proactive; inventory management of spare parts; lubrication management and management of technology media.

  16. Waste foundry sand: Environmental implication and characterization

    Directory of Open Access Journals (Sweden)

    Gabriela Penkaitis

    2012-12-01

    Full Text Available This paper presents the results of analyses using Scanning Electron Microscopy in field samples of waste foundry sand, as well as the results of granulometric, chemical and groundwater analyses. Field data allowed to characterize waste foundry sand and showed that there are elevated concentrations of metals in the groundwater (iron, manganese, boron and selenium, in addition to other potentially toxic elements (chromium, copper, cobalt, nickel, zinc, aluminum, iron, manganese, which are present in the waste and are considered not hazardous by current standards. Even if these elements are not considered hazardous, their concentrations above the permissible limit compromise the environmental quality of the site, posing risks to the local population, since they work in agriculture and use groundwater. Two different types of waste foundry sands were identified using granulometric analyses. Electron microscopy showed features related to morphological, chemical and mineralogical characteristics of grains that make up the waste. Quartz was the dominant mineral. Waste foundry sand is composed of two types of grains: a rounded grain with almost no incrustations formed during alloy production, and a second type of grain, which is not rounded, has incrustations, and always has several metals derived from alloys and associated with these incrustations. Chemical elements detected in groundwater with concentrations above the limits established by the regulatory bodies were found in wells located in the landfill area. Most of these elements show higher concentrations downstream, some of them with concentrations above the regulatory limit, and others show an increase in concentration upstream, indicating that the landfill may be impacting the local environment.

  17. Maintenance system improvement in cast iron foundry

    OpenAIRE

    S. Kukla

    2011-01-01

    The work presents the issue of technical equipment management in an iron foundry basing on the assumptions of the TPM system (Total Productive Maintenance). Exploitation analysis of automatic casting lines has been carried out and their work’s influence on the whole production system’s functioning has been researched. Within maintenance system improvement, implementation of autonomic service and planned lines’ review have been proposed in order to minimize the time of breakdown stoppages. The...

  18. An investigation of waste foundry sand in asphalt concrete mixtures.

    Science.gov (United States)

    Bakis, Recep; Koyuncu, Hakan; Demirbas, Ayhan

    2006-06-01

    A laboratory study regarding the reuse of waste foundry sand in asphalt concrete production by replacing a certain portion of aggregate with WFS was undertaken. The results showed that replacement of 10% aggregates with waste foundry sand was found to be the most suitable for asphalt concrete mixtures. Furthermore, the chemical and physical properties of waste foundry sand were analysed in the laboratory to determine the potential effect on the environment. The results indicated that the investigated waste foundry sand did not significantly affect the environment around the deposition PMID:16784170

  19. Characterization of Beach/River Sand for Foundry Application

    Directory of Open Access Journals (Sweden)

    Katsina Christopher BALA

    2013-11-01

    Full Text Available A detailed experimental investigation is been reported on the characterization of beach/river sand for foundry use. Bulk properties of the sand samples collected were evaluated. The experimental results were analyzed as per the American Foundry Society (AFS standard. The analyses show that samples from Ughelli River, Warri River and Ethiope River could be used effectively in the foundry. The sample from Lagos bar beach requires to be sieved properly to remove the coarse fractions in order to make it suitable for foundry use.

  20. Fatal aluminium phosphide poisoning

    Directory of Open Access Journals (Sweden)

    Meena Mahesh Chand

    2015-06-01

    Full Text Available Aluminium phosphide (AlP is a cheap solid fumigant and a highly toxic pesticide which is commonly used for grain preservation. AlP has currently aroused interest with a rising number of cases in the past four decades due to increased use for agricultural and non-agricultural purposes. Its easy availability in the markets has increased also its misuse for committing suicide. Phosphine inhibits cellular oxygen utilization and can induce lipid peroxidation. Poisoning with AlP has often occurred in attempts to commit suicide, and that more often in adults than in teenagers. This is a case of suicidal consumption of aluminium phosphide by a 32-year-old young medical anesthetist. Toxicological analyses detected aluminium phosphide. We believe that free access of celphos tablets in grain markets should be prohibited by law.

  1. Foundry. Trade and Industrial Education Trade Preparatory Training Guide.

    Science.gov (United States)

    Nebraska State Dept. of Education, Lincoln. Div. of Vocational Education.

    One of a series of curriculum guides prepared for the metals occupations cluster of the construction/fabrication occupational group, this guide identifies the essentials of the foundry trade as recommended by the successful foundry operator. An instructional program based upon the implementation of the guide is expected to prepare a student to…

  2. Plant Availability of Metals in Waste Foundry Sands

    Science.gov (United States)

    Foundries in the United States generate several million tons of waste sand each year. These sands are no longer suitable for metalcasting processes, and about 90% are discarded in landfills. However, the majority of these waste foundry sands (WFSs) qualify as non-hazardous industrial waste and the...

  3. The 69th World Foundry Congress (WFC2010)

    Institute of Scientific and Technical Information of China (English)

    2009-01-01

    @@ With the trust and support by WFO and its members,Foundry Institution of Chinese Mechanical Engineering Society (FICMES) will host the 69th World Foundry Congress (WFC2010). We cordially invite you to participate in the 69th WFC to be held on October 16-20,2010,in Hangzhou,China.

  4. Excellent Casting Awards at the 2010 China International Foundry Expo

    Institute of Scientific and Technical Information of China (English)

    China Foundry Association

    2010-01-01

    @@ The curtain has fallen on the 2010 China International Foundry Expo(CIFEX),which was held in the new Beijing International Exhibition Centre on May 11-14,2010.This Expo had a total exhibition area of 100,000 ㎡ in eight halls,each one being fully occupied.Hall E1 was for domestic,large-sized Casting and Forging Products; Hall E2 was devoted to domestic Die Casting and Nonferrous Casting; Hall E3 housed the Provincial Pavilions and Foundry Industrial Clusters; Hall E4 exhibited domestic Foundry Materials; Hall W1 was the International Hall for Foundry,Metallurgical,Casting and Refractory exhibits;Hall W2 contained domestic Metallurgical Products; Hall W3 exhibited domestic Metallurgical,Industrial Furnace and Refractory products,and Hall W4 contained domestic Foundry Equipment.

  5. Use Possibilities for River Sand in Foundry

    Directory of Open Access Journals (Sweden)

    Rodica Rădulea

    2012-09-01

    Full Text Available In this paper the following characteristics are studied: the chemical and mineralogical composition, the granulation and content of leachate component of different types of sands, collected from various fords of running waters in comparison to those coming from known mines and used as such in foundries for the preparation of casting mixtures. The purpose of the study starts from the premises of finding reduction possibilities of costs in part casting, keeping in mind that known deposits from our country contain increasingly reduced quantities of casting sands.

  6. MEMS/MOEMS foundry services at INO

    Science.gov (United States)

    García-Blanco, Sonia; Ilias, Samir; Williamson, Fraser; Généreux, Francis; Le Noc, Loïc; Poirier, Michel; Proulx, Christian; Tremblay, Bruno; Provençal, Francis; Desroches, Yan; Caron, Jean-Sol; Larouche, Carl; Beaupré, Patrick; Fortin, Benoit; Topart, Patrice; Picard, Francis; Alain, Christine; Pope, Timothy; Jerominek, Hubert

    2010-06-01

    In the MEMS manufacturing world, the "fabless" model is getting increasing importance in recent years as a way for MEMS manufactures and startups to minimize equipment costs and initial capital investment. In order for this model to be successful, the fabless company needs to work closely with a MEMS foundry service provider. Due to the lack of standardization in MEMS processes, as opposed to CMOS microfabrication, the experience in MEMS development processes and the flexibility of the MEMS foundry are of vital importance. A multidisciplinary team together with a complete microfabrication toolset allows INO to offer unique MEMS foundry services to fabless companies looking for low to mid-volume production. Companies that benefit from their own microfabrication facilities can also be interested in INO's assistance in conducting their research and development work during periods where production runs keep their whole staff busy. Services include design, prototyping, fabrication, packaging, and testing of various MEMS and MOEMS devices on wafers fully compatible with CMOS integration. Wafer diameters ranging typically from 1 inch to 6 inches can be accepted while 8-inch wafers can be processed in some instances. Standard microfabrication techniques such as metal, dielectric, and semiconductor film deposition and etching as well as photolithographic pattern transfer are available. A stepper permits reduction of the critical dimension to around 0.4 μm. Metals deposited by vacuum deposition methods include Au, Ag, Al, Al alloys, Ti, Cr, Cu, Mo, MoCr, Ni, Pt, and V with thickness varying from 5 nm to 2 μm. Electroplating of several materials including Ni, Au and In is also available. In addition, INO has developed and built a gold black deposition facility to answer customer's needs for broadband microbolometric detectors. The gold black deposited presents specular reflectance of less than 10% in the wavelength range from 0.2 μm to 100 μm with thickness ranging from

  7. The 12th China National Foundry Academic Congress held concurrently with China Foundry Week 2011 successfully in Guangzhou

    Institute of Scientific and Technical Information of China (English)

    2011-01-01

    The 12th China National Foundry Academic Congress and China Foundry Week 2011 (hereinafter as Congress),sponsored by the Chinese Mechanical Engineering Society and organized by the Foundry Institution of Chinese Mechanical Engineering Society,was successfully held in Guangzhou from November 14 to 17,2011.Over 530 representatives attended the event.The theme of this event was "Advanced Foundry Technology & Sustainable Development of Foundry Industry".There were 78 academic technical presentations in total,among which 12 were the specially invited speeches that presented in the plenary session.The presentations given in the technical session included 5 on cast steels,15 on non ferrous alloys,7 on cast irons,13 on sand casting process,16 on non sand casting processes,and 10 on moulding materials.A total of 130 technical papers were included in the proceedings of the Congress.

  8. Fire exposed aluminium structures

    NARCIS (Netherlands)

    Maljaars, J.; Fellinger, J.H.H.; Soetens, F.

    2006-01-01

    Material properties and mechanical response models for fire design of steel structures are based on extensive research and experience. Contrarily, the behaviour of aluminium load bearing structures exposed to fire is relatively unexplored. This article gives an overview of physical and mechanical pr

  9. Risk assessment related to manual handling on choosen work possition in foundry Alstom Power Sp. z o. o.

    Directory of Open Access Journals (Sweden)

    G. Kowal

    2010-04-01

    Full Text Available Manual handling remains one of the different types of transport inside working place, although technological progress and modernorganization of work. Manual transport as a transport inside working place is related to foundry industry. According to polish lawregulations employer has to give consideration to manual handling in professional risk assessment and introduce actions for manualhandling reduction. In Foundry Elblag case there is found that in many processes manual handling are made by workers. For example wecan choose melting processes (additives manual feeding, mixing and pulling metallurgical slag, etc. or fettling processes like grinding.Objective of that analysis was to define level of risk related to manual handling in work stand chosen and define activities impacted onrisk assessment result with biggest range. For risk reduction, technical and organizational solutions were shown (better ergonomically work stand, method of work and worker’s awareness about good practices. In this study methods related to manual handling risk assessment were described, focus on KIM method used in Foundry Elblag. Key Item Method allow to estimate the risk by simple calculation based on key indicators (time rating points, rating points of mass, posture or work condition. Points were chosen based on timekeeping, information from workers and foreman.

  10. New EUROPRACTICE microsystem design and foundry services

    Science.gov (United States)

    Salomon, Patric R.; Beernaert, Dirk; Turner, Rob

    2000-08-01

    The microsystems market for MST is predicted to grow to 38 billion dollars by the year 2002, with systems containing these components generating even higher revenues and growth. One of the barriers to successful exploitation of this technology has been the lack of access to industrial foundries capable of producing certified microsystems devices in commercial quantities. To overcome this problem, the European Commission has started the EUROPRACTICE program in 1996 with the installation of manufacturing clusters and demonstration activities to provide access to microsystems foundry services for European small and medium sized companies (SMEs). Since 1996, there has been a shift form providing 'broad technology offers' and 'raising awareness fro microsystem capabilities' to 'direct support of design needs' and 'focused services' which allow SMEs to use even complex microsystems technologies to implement their products, The third phase of EUROPRACTICE has just been launched, and contains 5 Manufacturing Clusters, 12 Designs Houses, and 7 Competence Centers, each working in different application/technology areas. The EUROPRACTICE program will be presented together with a detail description of the capabilities of the participants and information on how to access their services.

  11. Environmental behaviour of stabilised foundry sludge.

    Science.gov (United States)

    Coz, Alberto; Andrés, Ana; Soriano, Sonia; Irabien, Angel

    2004-06-18

    Environmental characterisation of foundry sludge (FS) and the stabilised/solidified (S/S) derived products has been performed according to the leaching behaviour. Portland cement and lime have been used as binders and foundry sand fines, activated carbon and black carbon have been used as additives in the S/S processes. The results of the characterisation show that the behaviour of the waste in acid media is mainly influenced by the inorganic components of the waste, while the organic matter only has an influence in the redox potential of the leachates. Due to the complexity of the waste, a computer modelling of equilibrium (MINTEQ) has been used in order to compare the experimental extractability with the simulated curves of the metallic species. The zinc content in the leachate is close related to the theoretical curves in the waste and all S/S products, while the rest of the metals do not show a coherent behaviour with the hydroxides evolution. The results of compliance testing allow to obtain the best S/S formulations using activated and black carbon as sorbents. The comparison between different leaching procedures leads to equivalent results depending only on the pH. PMID:15177750

  12. Space Technology for the Iron Foundry

    Science.gov (United States)

    1990-01-01

    Electric Power Research Institute (EPRI) initiated development of a plasma melter intended to solve a major problem in the U.S. foundry industry. EPRI is a non-profit organization that manages research and development for some 600 electric utility member companies. For the plasma melter program, EPRI enlisted as co-sponsors Westinghouse Electric's Environmental Systems and Services Division, General Motors Corporation, and Modern Equipment Company, supplier of equipment and services to the foundry industry. General Motor's plasma melter, first in the U.S., is an advanced technology system designed to improve the efficiency of coke-burning cupolas that melt iron to produce automotive castings. The key elements are six Westinghouse plasma torches. Electrically-powered plasma torch creates an ionized gas that superheats air entering the cupola to 10,000 degrees Fahrenheit. That great heat, three times higher than that attainable by oil or natural gas systems, is the key to making iron cheaper, cleaner, and faster. System offers an environmental bonus in reduced cupola emissions. Plasma torches increase GM's electric bill at Defiance, but that cost is more than compensated by the savings in charge material. The EPRI-sponsored Center for Materials Production (CMP) is evaluating the potential of plasma cupola technology.

  13. Hybrid foundry patterns of bevel gears

    Directory of Open Access Journals (Sweden)

    Budzik G.

    2007-01-01

    Full Text Available Possibilities of making hybrid foundry patterns of bevel gears for investment casting process are presented. Rapid prototyping of gears with complex tooth forms is possible with the use of modern methods. One of such methods is the stereo-lithography, where a pattern is obtained as a result of resin curing with laser beam. Patterns of that type are applicable in precision casting. Removing of stereo-lithographic pattern from foundry mould requires use of high temperatures. Resin burning would generate significant amounts of harmful gases. In case of a solid stereo-lithographic pattern, the pressure created during gas burning may cause the mould to crack. A gas volume reduction may be achieved by using patterns of honeycomb structure. However, this technique causes a significant worsening of accuracy of stereo-lithographic patterns in respect of their dimensions and shape. In cooperation with WSK PZL Rzeszów, the Machine Design Department of Rzeszow University of Technology carried out research on the design of hybrid stereo-lithographic patterns. Hybrid pattern consists of a section made by stereo-lithographic process and a section made of casting wax. The latter material is used for stereo-lithographic pattern filling and for mould gating system. The hybrid pattern process consists of two stages: wax melting and then the burn-out of stereolithographic pattern. Use of hybrid patterns reduces the costs of production of stereolithographic patterns. High dimensional accuracy remains preserved in this process.

  14. Recovery in aluminium

    OpenAIRE

    Gundlach, Carsten

    2006-01-01

    In the present thesis the development of a unique experimental method for volume characterisation of individual embedded crystallites down to a radius of 150 nm is presented. This method is applied to in-situ studies of recovery in aluminium. The method is an extension of 3DXRD microscopy, an X-ray diffraction technique for studies of the evolution of grains within polycrystalline materials. The much smaller volume of the crystallites of interest here in comparison to grains implies that the ...

  15. Aluminium and human breast diseases.

    Science.gov (United States)

    Darbre, P D; Pugazhendhi, D; Mannello, F

    2011-11-01

    The human breast is exposed to aluminium from many sources including diet and personal care products, but dermal application of aluminium-based antiperspirant salts provides a local long-term source of exposure. Recent measurements have shown that aluminium is present in both tissue and fat of the human breast but at levels which vary both between breasts and between tissue samples from the same breast. We have recently found increased levels of aluminium in noninvasively collected nipple aspirate fluids taken from breast cancer patients (mean 268 ± 28 μg/l) compared with control healthy subjects (mean 131 ± 10 μg/l) providing evidence of raised aluminium levels in the breast microenvironment when cancer is present. The measurement of higher levels of aluminium in type I human breast cyst fluids (median 150 μg/l) compared with human serum (median 6 μg/l) or human milk (median 25 μg/l) warrants further investigation into any possible role of aluminium in development of this benign breast disease. Emerging evidence for aluminium in several breast structures now requires biomarkers of aluminium action in order to ascertain whether the presence of aluminium has any biological impact. To this end, we report raised levels of proteins that modulate iron homeostasis (ferritin, transferrin) in parallel with raised aluminium in nipple aspirate fluids in vivo, and we report overexpression of mRNA for several S100 calcium binding proteins following long-term exposure of MCF-7 human breast cancer cells in vitro to aluminium chlorhydrate. PMID:22099158

  16. Laser welding of aluminium alloys

    OpenAIRE

    Forsman, Tomas

    2000-01-01

    This thesis treats laser welding of aluminium alloys from a practical perspective with elements of mathematical analysis. The theoretical work has in all cases been verified experimentally. The aluminium alloys studied are from the 5xxx and 6xxx groups which are common for example in the automotive industry. Aluminium has many unique physical properties. The properties which more than others have been shown to influence the welding process is its high reflection, high thermal conductivity, lo...

  17. Method of aluminium fluoride manufacture

    International Nuclear Information System (INIS)

    The manufacture of aluminium fluoride is based on waste processing in uranium hexafluoride conversion to uranium oxides within the fuel cycle. The conversion is the stoichiometric conversion of uranium hexafluoride with aluminium nitrate to uranyl nitrate. This is extracted from the water phase by phosphoric acid trialkyl ester to an organic solvent and further processed. The discharge water phase is solidified by evaporation to solid aluminium fluoride and nitric acid. (M.S.)

  18. Maintenance system improvement in cast iron foundry

    Directory of Open Access Journals (Sweden)

    S. Kukla

    2011-07-01

    Full Text Available The work presents the issue of technical equipment management in an iron foundry basing on the assumptions of the TPM system (Total Productive Maintenance. Exploitation analysis of automatic casting lines has been carried out and their work’s influence on the whole production system’s functioning has been researched. Within maintenance system improvement, implementation of autonomic service and planned lines’ review have been proposed in order to minimize the time of breakdown stoppages. The SMED method was used to optimize changeover time, and the OEE (Overall Equipment Effectiveness was applied to evaluate the level of resources usage before and after implementing changes. Further, the influence of the maintenance strategy of casting devices’ efficiency on own costs of casting manufac- ture was estimated.

  19. Commercial negotiations in the foundry engineering

    Directory of Open Access Journals (Sweden)

    L. Wojtynek

    2008-10-01

    Full Text Available The article presents the process of commercial negotiations paying attention to the negotiation itself as well as to its basic elements. The specificity of the Polish foundries’ main negotiation partners from The European Union, who are the deliverers of diverse casting range, was specified. The most important cultural factors, which determine the process of negotiations conducted by the representatives of various cultural groups, were analysed. The understanding of cultural differences and adapting to them while negotiating are important factors which constitute the parties’ negotiation process. The meaning of price in the commercial negotiation process was described. The elements of sale process and the factors which influence the casts price were enumerated. What is more, the main methods of determining price were characterized. The essential problems connected with conducting the price negotiations in foundries were indicated.

  20. Guide to energy efficiency opportunities in Canadian foundries

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    2003-07-01

    In Canada, the foundry sector employs about 15000 people and most of the companies are members of the Canadian Foundry Association (CFA). The CFA is committed to reducing its greenhouse gas emissions and is therefore looking for energy savings which, in addition to reducing emissions, would help the industry save costs and improve its competitiveness. The aim of this document is to provide operators with a guide to improving energy efficiency in their foundries. The report provides guidance on carrying out energy audits, gathering energy saving ideas, prioritizing projects, and charting the course of improved energy performance. Many different energy saving ideas for many kinds of operation are presented in this guidebook as a help to operators in finding where they could improve their energy efficiency; references to energy saving methods from all over the world are provided. This guidebook is a useful tool for helping foundry operators improve energy efficiency in their operations.

  1. Use of Waste Foundry Sand in Highway Construction : Final Report

    OpenAIRE

    Javed, Sayeed

    1994-01-01

    The promulgation of environmental regulations, both at the federal and state level, have resulted in increased control over both the hazardous and nonhazardous wastes generated in the foundry industry. The increased regulation action has in many cases resulted in foundry wastes being disposed in highly engineered and often times costly land disposal facilities. Beneficial reuse represents an alternative to disposal and the associated problems of diminished landfill capacity and increased tipp...

  2. Measuring Hydraulic Properties of Soil-Foundry Sand Mixtures

    Science.gov (United States)

    Shouse, P. J.; Dungan, R. S.; Dees, N.; Fargerlund, J.

    2005-12-01

    The foundry industry produces clay coated sand particles that have potential to affect soil water retention and conductivity if mixed with soils at the proper ratio. The purpose of our study was to determine the effects of mixing foundry sand on increasing the saturated hydraulic conductivity of slowly permeable soils. Our methods included mixing Walla-Walla silt loam soil with increasing volumes of foundry sand from 0% to 100%. We then used several packing methods to determine the optimum bulk density for our automated retention and outflow experiments. To increase the range of the retention function, we also measured soil water retention using pressure plates at pressures between 1000 and 15000 cm pressure head. We measured saturated hydraulic conductivity using the constant head method and a single blind approach (the Ksat was measured in two labs, one had knowledge of the mixtures and one had no knowledge of the mixtures). The single blind approach was used to reduce the chance of bias in measuring Ksat and water retention. Our results for the saturated hydraulic conductivity did indicate that additions of foundry sand had a limited effect on Ksat until a critical level of sand was added to the mixture. The retention function was similarly affected by increasing volumes of foundry sand. The rankings of the Ksat measurements between the labs was constant, but the values obtained did differ (some significantly). For the Walla-Walla soil, additions of foundry sands exceeding 40% were needed to affect the measured Ksat and retention function. At these large volumes of foundry sands, it may be more appropriate to use the sands for new installations of turf grass such as athletic fields, and/or golf greens. We are continuing to study the characteristics of different foundry sands and quantifying their effects on the hydraulic properties of clay soils.

  3. First Principles Study of Aluminium Vacancy in Wurtzite Aluminium Nitride

    Institute of Scientific and Technical Information of China (English)

    GAO Ting-Ge; YI Jue-Min; ZHOU Zi-Yao; HU Xiao-Dong

    2008-01-01

    @@ We report that the aluminium vacancy in wurtzite AIN brings about two impurity levels e and a2 in the band gap, not just one single t2 level The aluminium vacancy carries a magnetic moment of 1 μB in the ground state. The molecule orbit of the aluminium vacancy becomes e↑↑ a2↑ rather than e↑↑ a2↑. The calculation is carried out by using the CASTEP code. The intrinsic symmetry of wurtzite A1N is the driving force for this spin splitting. Finally the symmetry of wurtzite AlN results in an anti-ferromagnetic coupling between the aluminium vacancies, as is predicted. Our findings are helpful to gain a more through understanding of the structural and spin property of aluminium vacancy in wurtzite AIN.

  4. Fatigue tests on aluminium bridges

    NARCIS (Netherlands)

    Maljaars, J.; Soetens, F.; Straalen, IJ.J. van

    2005-01-01

    Traffic bridges are subjected to variable loads and should therefore be checked on fatigue. Especially low weight materials, like aluminium, are sensitive to fatigue, because the variable load is a substantial part of the total load. This paper shows the structural design of an aluminium bridge load

  5. Fatigue tests on aluminium bridges

    NARCIS (Netherlands)

    Maljaars, J.; Soetens, F.; Straalen, IJ.J. van

    2004-01-01

    Traffic bridges are subjected to variable loads and should therefore be checked on fatigue. Especially low weight materials, like aluminium, are sensitive to fatigue, because the variable load is a substantial part of the total load. This paper shows the structural design of an aluminium bridge load

  6. Branch analysis of energy for foundries. Supplementary report; Brancheenergianalyse for stoeberier. Bilagsrapport

    Energy Technology Data Exchange (ETDEWEB)

    Ravn, O.; Olsen, H. [DTI, Energi (Denmark); Crepaz, R. [DTI, Industriel Metallurgi (Denmark); Togeby, M. [AKF, Koebenhavn (Denmark)

    1994-08-01

    This report, a supplement to the main report entitled `Branch analysis of energy for the Danish foundry industry` gives details of the energy analysis with regard to the individual foundries examined. (AB)

  7. Announcement on the 9th FOSECO Cup for Excellent Foundry Papers (2006)

    Institute of Scientific and Technical Information of China (English)

    2007-01-01

    @@ The final evaluation of the 9th FOSECO Cup for Excellent Foundry Papers (2006) organized by Foundry Institution of Chinese Mechanical Engineering Society (FICMES) was carried out on April 14-17, 2007 in Guilin, Guangxi Zhuang Autonomous Region.

  8. Announcement on the 10th FOSECO Cup for Excellent Foundry Papers (2007)

    Institute of Scientific and Technical Information of China (English)

    2008-01-01

    @@ The final evaluation of the 10th FOSECO Cup for Excellent Foundry Papers (2007) organized by Foundry Institution of Chinese Mechanical Engineering Society (FICMES) was carried out on July 21-24, 2008 in Guiyang, Guizhou province.

  9. Roll bonding of strained aluminium

    DEFF Research Database (Denmark)

    Staun, Jakob M.

    2003-01-01

    This report investigates roll bonding of pre-strained (å ~ 4) aluminium sheets to produce high strain material from high purity aluminium (99.996%) and commercial pure aluminium (99.6%). The degree of bonding is investigated by optical microscopy and ultrasonic scanning. Under the right circumsta......This report investigates roll bonding of pre-strained (å ~ 4) aluminium sheets to produce high strain material from high purity aluminium (99.996%) and commercial pure aluminium (99.6%). The degree of bonding is investigated by optical microscopy and ultrasonic scanning. Under the right...... circumstances both materials show good bonding, but the high purity material is excluded because of recrystallisation and the resulting loss of mechanical properties. The effect of cross stacking and roll bonding pre-strained sheets of the commercial purity material is investigated and some dependence...... of the cross rolled volume fraction is found. To further asses this effect, and the anisotropy, it is necessary to acquire knowledge about both texture and microstructure, e.g. by TEM. Roll bonding of pre-strained aluminium is found to be a possible alternative to ARB in the quest for ultra-fine grained...

  10. Aluminium, antiperspirants and breast cancer.

    Science.gov (United States)

    Darbre, P D

    2005-09-01

    Aluminium salts are used as the active antiperspirant agent in underarm cosmetics, but the effects of widespread, long term and increasing use remain unknown, especially in relation to the breast, which is a local area of application. Clinical studies showing a disproportionately high incidence of breast cancer in the upper outer quadrant of the breast together with reports of genomic instability in outer quadrants of the breast provide supporting evidence for a role for locally applied cosmetic chemicals in the development of breast cancer. Aluminium is known to have a genotoxic profile, capable of causing both DNA alterations and epigenetic effects, and this would be consistent with a potential role in breast cancer if such effects occurred in breast cells. Oestrogen is a well established influence in breast cancer and its action, dependent on intracellular receptors which function as ligand-activated zinc finger transcription factors, suggests one possible point of interference from aluminium. Results reported here demonstrate that aluminium in the form of aluminium chloride or aluminium chlorhydrate can interfere with the function of oestrogen receptors of MCF7 human breast cancer cells both in terms of ligand binding and in terms of oestrogen-regulated reporter gene expression. This adds aluminium to the increasing list of metals capable of interfering with oestrogen action and termed metalloestrogens. Further studies are now needed to identify the molecular basis of this action, the longer term effects of aluminium exposure and whether aluminium can cause aberrations to other signalling pathways in breast cells. Given the wide exposure of the human population to antiperspirants, it will be important to establish dermal absorption in the local area of the breast and whether long term low level absorption could play a role in the increasing incidence of breast cancer. PMID:16045991

  11. Analytical and Experimental Studieson Fracture Behaviour of Foundry Sand Concrete

    Directory of Open Access Journals (Sweden)

    Sasikumar.A

    2016-04-01

    Full Text Available Concrete is a widely used as vital material in the construction world. We can do partial substitution of industrial waste such as foundry sand like material in sand. Foundry sand is not only the economical material also improves the properties of the concrete. Foundry sand has emerged as construction material in its own right. This type of concrete normally contains around (30%, 40% by mass of total sand materials. It improves the workability, minimizes cracking due to thermal and drying shrinkage, and enhances durability to reinforcement corrosion, sulphateattack, and alkali-silica expansion. Fracture mechanics is the field of mechanics concerned with the study of the formation of cracks in materials. It uses methods of analytical Solid mechanics to calculate the driving force on a crack and those of experimental Solid mechanics to characterize the material's resistance to fracture. J-integral and critical stress intensity factor is the fracture parameter. The fracture parameters calculated in our study are stress intensity factor, Critical j-integral. Three point bending test is used to find the fracture parameter. The study is carried out on beams of grade M20 with 0%, 30%, & 40% foundry sand. The test is conducted for normal beams and pre-cracked beams of having a notch to depth ratio (A/W of 0.2. This study concludes that the critical j-integral and stress intensity factors increases by comparing the 0%, 30%, 40% foundry sand concrete

  12. The Cooperation Signing Ceremony for First "Yeong Guan Cup" Foundry Process Design Contest for Chinese Undergraduates

    Institute of Scientific and Technical Information of China (English)

    2009-01-01

    @@ In recent years, as the largest casting production country in the world, China's foundry industry has developed rapidly. However, because the majority of colleges and universities in China have cancelled the study of foundry as a major, there is a shortage of foundry professionals.

  13. Cooperation Partnership and Sponsorship Plan for the 69th World Foundry Congress (WFC2010)

    Institute of Scientific and Technical Information of China (English)

    2008-01-01

    @@ Introduction In January 2003 the World Foundry Organization (WFO) has awarded the Foundry Institution of Chinese Mechanical Engineering Society (FICMES) to host the 69th World Foundry Conference (WFC) in 2010. The casting world's attention once again focuses on China, the rising casting giant.

  14. 40 CFR 63.7682 - What parts of my foundry does this subpart cover?

    Science.gov (United States)

    2010-07-01

    ... 40 Protection of Environment 13 2010-07-01 2010-07-01 false What parts of my foundry does this... CATEGORIES (CONTINUED) National Emission Standards for Hazardous Air Pollutants for Iron and Steel Foundries What This Subpart Covers § 63.7682 What parts of my foundry does this subpart cover? (a) The...

  15. Status and Development of Foundry Industry in Liaoning Province of China

    Institute of Scientific and Technical Information of China (English)

    GE Hou-yan; ZHANG Yun-hua; WANG Bo

    2006-01-01

    @@ 1 General situation The Liaoning province is famous for the machine building industry and the iron-steel industry in China. The foundry industry also has fully been developed in Liaoning. There are about 3 000 foundries and (1.1-1.2) × 105 employees in Liaoning's foundry industry and the total yield of castings is 2.4 million tons.

  16. 78 FR 21123 - Charlotte Pipe and Foundry; Analysis to Aid Public Comment

    Science.gov (United States)

    2013-04-09

    ... Charlotte Pipe and Foundry; Analysis to Aid Public Comment AGENCY: Federal Trade Commission. ACTION... Containing Consent Order (``Consent Agreement'') from Charlotte Pipe and Foundry Company (hereinafter ``CP&F..., including Matco-Norca in 2009, DWV Casting Company (``DWV'') in 2004, and Richmond Foundry, Inc....

  17. 2006 Cooperation Forum of the Chinese Mainland,Taiwan and Hong Kong Foundry Industry

    Institute of Scientific and Technical Information of China (English)

    TIAN Shi-jiang; GE Chen-guang

    2006-01-01

    @@ The 2006 Cooperation Forum of the Chinese Mainland,Taiwan and Hong Kong foundry industry sponsored by China Foundry Association and jointly sponsored by Taiwan Casting Industry Association, Hong Kong Foundry Association and Hong Kong Die Casting Association was held in Beijing Zhongyuan Hotel on April 17, 2006.

  18. The toxicity of aluminium in humans.

    Science.gov (United States)

    Exley, C

    2016-06-01

    We are living in the 'aluminium age'. Human exposure to aluminium is inevitable and, perhaps, inestimable. Aluminium's free metal cation, Alaq(3+), is highly biologically reactive and biologically available aluminium is non-essential and essentially toxic. Biologically reactive aluminium is present throughout the human body and while, rarely, it can be acutely toxic, much less is understood about chronic aluminium intoxication. Herein the question is asked as to how to diagnose aluminium toxicity in an individual. While there are as yet, no unequivocal answers to this problem, there are procedures to follow to ascertain the nature of human exposure to aluminium. It is also important to recognise critical factors in exposure regimes and specifically that not all forms of aluminium are toxicologically equivalent and not all routes of exposure are equivalent in their delivery of aluminium to target sites. To ascertain if Alzheimer's disease is a symptom of chronic aluminium intoxication over decades or breast cancer is aggravated by the topical application of an aluminium salt or if autism could result from an immune cascade initiated by an aluminium adjuvant requires that each of these is considered independently and in the light of the most up to date scientific evidence. The aluminium age has taught us that there are no inevitabilities where chronic aluminium toxicity is concerned though there are clear possibilities and these require proving or discounting but not simply ignored. PMID:26922890

  19. Rationalization of foundry processes on the basis of simulation experiment

    Directory of Open Access Journals (Sweden)

    S. Kukla

    2008-10-01

    Full Text Available The paper presents results of research obtained on the basis of simulation experiment, whose aim was to analyze the performance of cast iron foundry. A simulation model of automobile industry foundry was made. The course of the following processes was analyzedin a computer model: preparation of liquid cast iron, forming and filling the moulds, cooling and stamping the castings, cleaning andfinishing treatment. The sheets of multi-criterion evaluation were prepared, where criteria and variants were assessed by meansof subjective point evaluation and fuzzy character evaluation. The paper presents an analysis example of finishing activities of castings realized in foundry on traditional machines and efficient presses and in cooperation. On the basis of reports from a simulation experiment information was achieved related to activities’ duration, load of accessible resources, the problems of storage and transport, bottle necks in the system and appearing queues in from of workplaces. The research used a universal modelling and simulation packet for productionsystems - ARENA.

  20. Modified polysaccharides as alternative binders for foundry industry

    Directory of Open Access Journals (Sweden)

    K. Kaczmarska

    2016-10-01

    Full Text Available Polysaccharides constitute a wide group of important polymers with many commercial applications, for example food packaging, fibres, coatings, adhesives etc. This review is devoted to the presentation of polysaccharide application in foundry industry. In this paper the selected properties of foundry moulding sand and core sand containing modified polysaccharides as binders are presented according to foreign literature data. Also, author’s own research about effect of using moulding sand binder consisting of modified polysaccharide (modified starch or its composition with non-toxic synthetic polymers are discussed. Based on technologies taken under consideration in this paper, it could be concluded that polysaccharides are suitable as an alternative for use as binder in foundry moulding applications.

  1. The AHP method used in assessment of foundry enterprise position

    Directory of Open Access Journals (Sweden)

    J. Szymszal

    2008-10-01

    Full Text Available Complex assessment of activity of a selected foundry enterprise based on a modern AHP (Analytic Hierarchy Process method has beenpresented. Having defined the areas of analysis, which include: marketing (products, distribution channels, sales organisation and client concentration, personnel (skills, managerial abilities, organisation climate, effectiveness of incentives, personnel fluctuations, production (availability of raw materials, technical level of production, effective use of production capacities, organisation and management (foundry structure, organisation culture, management performance, the analysis was made using the weighted sum of evaluations. The second step consisted in a comparative assessment of Foundry position using Saaty’s scale modified by Weber and the AHP method with examinationof a hierarchy structure involving the main (parent problem and its direct evolution into sub-problems. The assessment of Foundryposition made by AHP enables introducing changes and/or innovations which are expected to improve the overall productioneffectiveness.

  2. Properties of Self-Compacting Concrete Incorporating Waste Foundry Sand

    Directory of Open Access Journals (Sweden)

    Rafat SIDDIQUE

    2013-11-01

    Full Text Available This paper demonstrates the possibilities of using waste foundry sand as partial replacement of sand in self-compacting concrete. Self-compacting concrete, as the name indicates, is a type of concrete that does not require external or internal compaction, because it becomes levelled and consolidated under its self-weight. Foundry sand is high quality silica sand used as a moulding material by ferrous and non-ferrous metal casting industries. It can be reused several times in foundries but, after a certain period, cannot be used further and becomes waste material, referred to as waste, used or spent foundry sand (WFS,UFS or SFS. This experimental investigation was performed to evaluate the strength and durability properties of SCC, in which natural sand was partial replaced with waste foundry sand (WFS. Natural sand was replaced with four percentage (0%, 10%, 15%, 20% of WFS by weight. Fresh properties of self-compacting concrete were studied. Compression test and splitting tensile strength test were carried out to evaluate the strength properties of concrete at the age of 7, 28, and 56 days. In case of durability properties, sulphate resistance was evaluated at the age of 7, 28 and 56 days and Rapid Chloride Permeability test was conducted at age of 28 days. Test results showed that there is increase in compressive strength, splitting tensile strength of self-compacting concrete by incorporating waste foundry sand (WFS as partial replacement by sand up to 15%. Resistance of concrete against sulphate attack and rapid chloride permeability were also improved for concrete mixes.

  3. Microtox(TM) characterization of foundry sand residuals

    Science.gov (United States)

    Bastian, K.C.; Alleman, J.E.

    1998-01-01

    Although foundry residuals, consisting mostly of waste Sands, represent a potentially attractive, high-volume resource for beneficial reuse applications (e.g. highway embankment construction), prospective end users are understandably concerned about unforeseen liabilities stemming from the use of these residuals. This paper, therefore, focuses on the innovative use of a microbial bioassay as a means of developing a characterization of environmental suitability extending beyond the analytical coverage already provided by mandated chemical-specific tests (i.e., TCLP, etc.). Microtox(TM) bioassays were conducted on leachates derived from residuals obtained at a wide range of facilities, including: 11 gray and ductile iron foundries plus one each steel and aluminum foundries. In addition, virgin sand samples were used to establish a relative 'natural' benchmark against which the waste foundry sands could then be compared in terms of their apparent quality. These bioassay tests were able to effectively 'fingerprint' those residuals whose bioassay behavior was comparable to that of virgin materials. In fact, the majority of gray and ductile iron foundry residuals tested during this reported study elicited Microtox(TM) response levels which fell within or below the virgin sand response range, consequently providing another quantifiable layer of Support for this industry's claim that their sands are 'cleaner than dirt.' However, negative Microtox(TM) responses beyond that of the virgin sands were observed with a number of foundry samples (i.e. four of the 11 gray or ductile iron sands plus both non-iron sands). Therefore, the latter results would suggest that these latter residuals be excluded from beneficial reuse for the immediate future, at least until the cause and nature of this negative response has been further identified.

  4. Friction surfacing of aluminium alloys

    OpenAIRE

    Pereira, Diogo Jorge O. A.

    2012-01-01

    Friction surfacing is a solid state joining process that has attracted much interest in the past decades. This technology allows joining dissimilar metallic materials while avoiding the brittle intermetallic formations, involving temperatures bellow melting point and producing like forged metal structures. Much research using different steels has been made but the same does not happen with aluminium alloys, specially using different aluminium alloys. Friction surface coatings using cons...

  5. Reduced energy consumption for melting in foundries

    Energy Technology Data Exchange (ETDEWEB)

    Skov-Hansen, S.

    2007-09-15

    By improving the gating technology in traditional gating systems it is possible to reduce the amount of metal to be re-melted, and hence reduce the energy consumption for melting in foundries. Traditional gating systems are known for a straight tapered down runner a well base and 90 deg. bends in the runner system. In the streamlined gating systems there are no sharp changes in direction and a large effort is done to confine and control the flow of the molten metal during mould filling. Experiments in real production lines have proven that using streamlined gating systems improves yield by decreasing the poured weight compared to traditional layouts. In a layout for casting of valve housings in a vertically parted mould the weight of the gating system was reduced by 1,1kg which is a 20% weight reduction for the gating system. In a layout for horizontally parted moulds the weight of the gating system has been reduced by 3,7kg which is a weight reduction of 60% for the gating system. The experiments casting valve housings in ductile iron also proved that it is possible to lower the pouring temperature from 1400 deg. C to 1300 deg. C without the risk of cold runs. Glass plate fronted moulds have been used to study the flow of melt during mould filling. These experiments have also been used for studying the flow pattern when ceramic filters are used. The thorough study of the use of filters revealed that the metal passing through the filter is divided into a number of small jets. This proves that filters do not have the claimed positive effect on the flow of metal. The volumes necessary on either side of the filter is not filled till a backpressure is build up and results in formation of pressure shocks when backfilled. These pressure shocks result in more turbulence inside the casting than the same gating system with no filter. Not using filters can mean a reduction in poured weight of 0,6kg. To examine if the experiments using glass plate fronted moulds give

  6. Logic Foundry: Rapid Prototyping for FPGA-Based DSP Systems

    Directory of Open Access Journals (Sweden)

    Bhattacharyya Shuvra S

    2003-01-01

    Full Text Available We introduce the Logic Foundry, a system for the rapid creation and integration of FPGA-based digital signal processing systems. Recognizing that some of the greatest challenges in creating FPGA-based systems occur in the integration of the various components, we have proposed a system that targets the following four areas of integration: design flow integration, component integration, platform integration, and software integration. Using the Logic Foundry, a system can be easily specified, and then automatically constructed and integrated with system level software.

  7. Characterization and extraction of gold contained in foundry industrial wastes

    International Nuclear Information System (INIS)

    Gold was characterized and leached in foundry sands. These wastes are product among others of the automotive industry where they are used as molds material which are contaminated by diverse metals during the foundry. To fulfil the leaching process four coupled thermostat columns were used. To characterize the solid it was used the X-ray diffraction technique. For the qualitative analysis it was used the Activation analysis technique. Finally, for the study of liquors was used the Plasma diffraction spectroscopy (Icp-As) technique. The obtained results show that the process which was used the thermostat columns was more efficient, than the methods traditionally recommended. (Author)

  8. Alpha spectrometric characterization of process-related particle size distributions from active particle sampling at the Los Alamos National Laboratory uranium foundry

    Energy Technology Data Exchange (ETDEWEB)

    Plionis, Alexander A [Los Alamos National Laboratory; Peterson, Dominic S [Los Alamos National Laboratory; Tandon, Lav [Los Alamos National Laboratory; Lamont, Stephen P [Los Alamos National Laboratory

    2009-01-01

    Uranium particles within the respirable size range pose a significant hazard to the health and safety of workers. Significant differences in the deposition and incorporation patterns of aerosols within the respirable range can be identified and integrated into sophisticated health physics models. Data characterizing the uranium particle size distribution resulting from specific foundry-related processes are needed. Using personal air sampling cascade impactors, particles collected from several foundry processes were sorted by activity median aerodynamic diameter onto various Marple substrates. After an initial gravimetric assessment of each impactor stage, the substrates were analyzed by alpha spectrometry to determine the uranium content of each stage. Alpha spectrometry provides rapid nondestructive isotopic data that can distinguish process uranium from natural sources and the degree of uranium contribution to the total accumulated particle load. In addition, the particle size bins utilized by the impactors provide adequate resolution to determine if a process particle size distribution is: lognormal, bimodal, or trimodal. Data on process uranium particle size values and distributions facilitate the development of more sophisticated and accurate models for internal dosimetry, resulting in an improved understanding of foundry worker health and safety.

  9. Geoenvironmental behavior of foundry sand amended mixtures for highway subbases.

    Science.gov (United States)

    Guney, Yucel; Aydilek, Ahmet H; Demirkan, M Melih

    2006-01-01

    The high cost of landfilling and the potential uses of waste foundry sands have prompted research into their beneficial reuse. Roadways have a high potential for large volume usage of the foundry sands. A laboratory testing program was conducted on soil-foundry sand mixtures amended with cement and lime to assess their applicability as highway subbase materials. The mixtures were compacted in the laboratory at a variety of moisture contents and compactive efforts and subjected to unconfined compression, California bearing ratio, and hydraulic conductivity tests. The environmental suitability of the prepared mixtures was evaluated by analyzing the effluent collected during hydraulic conductivity tests. Finally, required subbase thicknesses were calculated using the laboratory-based strength parameters. The results of the study show that the strength of a mixture is highly dependent on the curing period, compactive energy, lime or cement presence, and water content at compaction. The resistance of foundry sand-based specimens to winter conditions is generally better than that of a typical subbase reference material. Laboratory leaching tests indicated that if these mixtures later come in contact with water that has been discharged directly to the environment (e.g., drainage through asphalt pavement), the quality of water will not be affected. PMID:16111882

  10. Ecotoxicity assessment of stabilized/solidified foundry sludge.

    Science.gov (United States)

    Coz, Alberto; Andrés, Ana; Irabien, Angel

    2004-03-15

    The aim of this study is to evaluate the toxicity of the leachates from a foundry sludge and the derived products based on the stabilization/solidification (S/S) processes. Foundry sludge is an industrial hazardous waste containing inorganic and organic pollutants. The immobilization of the foundry waste has been performed using different S/S procedures based on cement or lime as binder agents and foundry sand fines, calcium-magnesium lignosulfonate, silica fume, activated carbon and black carbon as additives. The waste and stabilized/solidified derived products have been evaluated according to environmental considerations. The relation between the chemical composition and the ecotoxicity of the leachates has been studied in this paper. The ecotoxicity of the leachates has been related to the heavy metals and the organic pollutants by an empirical logarithmic linear expression. Different parameters of the logarithmic fitting have been obtained for the studied binder agents and additives allowing the establishment of a relationship between the S/S process and the ecotoxicity of the derived products. Results of this study have wide-ranging implications for immediate management strategies of waste with organic and inorganic pollutants in addition to application in long-term remediation efforts. PMID:15074704

  11. Using lean methodologies for economically and environmentally sustainable foundries

    Directory of Open Access Journals (Sweden)

    R. M. Torielli

    2011-02-01

    Full Text Available Lean manufacturing is often seen as a set of tools that reduce the total cost and improve the quality of manufactured products. The lean management philosophy is one which targets waste reduction in every facet of the manufacturing business; however, only recently have studies linked lean management philosophies with improving environmental sustainability. These studies suggest that lean manufacturing is more than a set of lean tools that can optimize manufacturing efficiencies; it is a process and mindset that needs to be integrated into daily manufacturing systems to achieve sustainability. The foundry industry, as well as manufacturing in general, has significant challenges in the current regulatory and political climate with developing an economically and environmentally sustainable business model. Lean manufacturing has proven itself as a model for both economic sustainability and environmental stewardship. Several recent studies have shown that both lean and green techniques and “zero-waste” policies also lead to reductions in overall cost. While these strategies have been examined for general manufacturing, they have not been investigated in detail for the foundry industry. This paper will review the current literature and describe how lean and green can provide a relevant framework for environmentally and economically sustainable foundries. Examples of lean and green technologies and techniques which can be applied to foundries in a global context will be described.

  12. Achieving Control of Coating Process in your Foundry

    DEFF Research Database (Denmark)

    Di Muoio, G. L.; Tiedje, N. S.

    2015-01-01

    Achieving control of coating thickness in foundry moulds is needed in order to guarantee uniform properties of the mould but also to achieve control of drying time. Since drying time of water based coatings is heavily dependent on the amount of water present in the coating layer, a stable coating...

  13. Pyrolysis of Carbonaceous Foundry Sand Additives: Seacoal and Gilsonite

    Science.gov (United States)

    Seacoal and gilsonite are used by the foundry industry as carbonaceous additives in green molding sands. In this study, pyrolysis was used to simulate the heating conditions that the carbonaceous additives would experience during metal casting. Gas chromatography-mass spectrometry was used to tent...

  14. Dispersion strengthening of aluminium-aluminium-oxide products

    DEFF Research Database (Denmark)

    Hansen, Niels

    1970-01-01

    temperature and at 400°C is in agreement with Orowan's theory. The increase in flow stress at room temperature for strain values below 3 per cent was related to the plastic strain by the equation σ-σoy=k1ε 1/2, where σoy is the initial flow stress and where k1 increases for increasing volume fraction......The true stress-true strain curves at room temperature and at 400°C were determined for various types of aluminium-aluminium-oxide products containing from 0.2 to 4.7 weight per cent of aluminium oxide. The effect of particles on the initial flow stress and the flow stress for 0.2% offset at room...

  15. Preparation of aluminium lakes by electrocoagulation

    OpenAIRE

    Prapai Pradabkham

    2008-01-01

    Aluminium lakes have been prepared by electrocoagulation employing aluminium as electrodes. The electrocoagulation is conducted in an aqueous alcoholic solution and is completed within one hour. The dye content in the lake ranges approximately between 4-32%.

  16. Effect of hydrogen on aluminium and aluminium alloys: A review

    DEFF Research Database (Denmark)

    Ambat, Rajan; Dwarakadasa, E.S.

    1996-01-01

    Susceptibility of aluminium and its alloys towards hydrogen embrittlement has been well established. Still a lot of confusion exists on the question of transport of hydrogen and its possible role in stress corrosion cracking. This paper reviews some of the fundamental properties of hydrogen...... in aluminium and its alloys and its effect on mechanical properties. The importance of hydrogen embrittlement over anodic dissolution to explain the stress corrosion cracking mechanism of these alloys is also examined in considerable detail. The various experimental findings concerning the link between...

  17. Buckwheat stomatal traits under aluminium toxicity

    Directory of Open Access Journals (Sweden)

    Oleksandr E. Smirnov

    2014-04-01

    Full Text Available Aluminium influence on some stomatal parameters of common buckwheat (Fagopyrum esculentum Moench. was studied. Significant changes in stomatal density, stomatal index and stomatal shape coefficient under aluminium treatment were revealed. Stomatal closure and no difference in total stomatal potential conductance index of treatment plants were suggested as aluminium resistance characteristics.

  18. Does Aluminium Trigger Breast Cancer?

    Directory of Open Access Journals (Sweden)

    Peter Jennrich

    2016-08-01

    Full Text Available Summary. Breast cancer is by far the most common cancer in women in the western world. In 90% of breast cancers, environmental factors are among the causes. The frequency with which the tumour occurs in the outer upper part of the breast has risen with above average rates in recent decades. Aluminium salts as ingredients in deodorants and antiperspirants are being absorbed by the body to a greater extent than hitherto assumed. Their toxicity for healthy and diseased breast tissue cells includes various well-documented pathomechanisms. In the sense of primary and secondary prevention, the cancer-triggering potential of aluminium and its use in anti-perspirant deodorants must be re-evaluated. For the same reason the access to a targeted diagnosis and treatment of aluminium loading must be facilitated.

  19. Mechanism of Nickel-Aluminium Alloy Electroplating

    Institute of Scientific and Technical Information of China (English)

    2003-01-01

    The effect of operating conditions on the aluminium content of Ni-Al alloy deposit and the catalytic function of NaF on electrodeposition in the nonaqueous solution containing aluminium are investigated.The results indicate that the plated aluminuim content will be increased with the rise of current density in a given range.When the current density is 2.5A/dm2,nickle-aluminium alloy containing 13.1 wt% aluminium will be deposited.The plated aluminium content will be increased by 2wt% as 0.1mol/L NaF is added to the bath.

  20. New developments on optimizing properties of high-Zn aluminium cast alloys

    Science.gov (United States)

    Krajewski, W. K.; Buras, J.; Krajewski, P. K.; Greer, A. L.; Schumacher, P.; Haberl, K.

    2016-07-01

    Foundry alloys with Al-based matrices have a wide range of uses in today's global economy and there is a high demand for castings of Al alloys, including Al-Zn alloys. In this paper, investigations on the grain refinement of high-Zn aluminium cast alloys are presented. Aluminium alloys with relatively high zinc content have a tendency to be coarse-grained, especially in the case of castings with low cooling rates such as are found in sand moulds. The coarse-grained structure degrades the plasticity, specifically the elongation. Therefore, for aluminium alloys of high (10-30 wt.%) zinc content, inoculation is attractive, aiming to break up the primary dendrites of the a-phase solid solution of zinc in aluminium. Such dendrites are the principal microstructural component in these alloys. On the other hand, a finer grain structure usually reduces the damping (e.g. as measured by attenuation of ultrasound) in these alloys. In the present investigations, a binary sand-cast Al-20 wt.% Zn alloy was inoculated with different additions of AlTi3C0.15 (TiCAl) and ZnTi-based master alloys. The sand-cast samples were subjected to mechanical-property measurements (tensile strength and elongation), image analysis to determine grain size, and measurements of the attenuation of 1 MHz ultrasound. It is found that both of the master alloys used cause significant refinement of the a-AlZn primary dendrites and change their morphology from linear-branched to semi-globular, increase the elongation by about 40%, and decrease the attenuation coefficient by about 25% in comparison with the initial alloy without inoculation.

  1. The prophylactic reduction of aluminium intake.

    Science.gov (United States)

    Lione, A

    1983-02-01

    The use of modern analytical methods has demonstrated that aluminium salts can be absorbed from the gut and concentrated in various human tissues, including bone, the parathyroids and brain. The neurotoxicity of aluminium has been extensively characterized in rabbits and cats, and high concentrations of aluminium have been detected in the brain tissue of patients with Alzheimer's disease. Various reports have suggested that high aluminium intakes may be harmful to some patients with bone disease or renal impairment. Fatal aluminium-induced neuropathies have been reported in patients on renal dialysis. Since there are no demonstrable consequences of aluminium deprivation, the prophylactic reduction of aluminium intake by many patients would appear prudent. In this report, the major sources of aluminium in foods and non-prescription drugs are summarized and alternative products are described. The most common foods that contain substantial amounts of aluminium-containing additives include some processed cheeses, baking powders, cake mixes, frozen doughs, pancake mixes, self-raising flours and pickled vegetables. The aluminium-containing non-prescription drugs include some antacids, buffered aspirins, antidiarrhoeal products, douches and haemorrhoidal medications. The advisability of recommending a low aluminium diet for geriatric patients is discussed in detail. PMID:6337934

  2. Electrochemical properties and thermal stability of epoxy coatings electrodeposited on aluminium and modified aluminium surfaces

    Directory of Open Access Journals (Sweden)

    ZORICA M. KACAREVIC-POPOVIC

    2001-12-01

    Full Text Available The corrosion behaviour of epoxy coatings electrodeposited on aluminium, as well as on electrochemically and chemically modified aluminium were investigated during exposure to 3 % NaCl. Electrochemical impedance spectroscopy (EIS and thermogravimetric analysis (TGA were used for the determination of the protective properties of epoxy coatings on aluminium, anodized aluminium, phosphatized and chromatized-phosphatized aluminium. The protective properties of epoxy coatings on anodized and chromatized-phosphatized aluminium are significantly improved with respect to the same epoxy coatings on aluminium and phosphatized aluminium: higher values of the pore resitance and charge-transfer resistance, lower values of the coating capacitance, double-layer capacitance and relative permittivity (from EIS smaller amount of absorbed water inside the coating (From TGA. On the other hand, the lower values of the ipdt temperature indicate a lower thermal stability of the epoxy coatings on anodized and chromatized-phosphatized aluminium.

  3. Recovery mechanisms in nanostructured aluminium

    DEFF Research Database (Denmark)

    Yu, Tianbo; Hansen, Niels; Huang, Xiaoxu

    2012-01-01

    Commercial purity aluminium (99.5%) has been cold rolled to a true strain of 5.5 (99.6% reduction in thickness). The material is very strong but low temperature recovery may be a limiting factor. This has been investigated by isothermal annealing treatments in the temperature range 5–100C. Hardness...

  4. Constitutive modelling of aluminium foams

    NARCIS (Netherlands)

    Wang, W.M.; Lemmen, P.P.M.

    2001-01-01

    In this paper an aluminium foam model is proposed for a vehicle crash analysis. The model assumes that there is no coupling between stresses and strains in different principal directions. The stress in each principle direction is then interpolated from an experimental recorded uniaxial stress strain

  5. Microchemistry in aluminium sheet production

    NARCIS (Netherlands)

    Lok, Z.J.

    2005-01-01

    The production of aluminium sheet alloys from as-cast ingots is a complex process, involving several rolling operations in combination with various thermal heat treatments. Through their influence on the alloy microchemistry and microstructure, these thermomechanical treatments are all aimed at cont

  6. The Delegation Led by LI Xin-ya Attending the 67th World Foundry Congress

    Institute of Scientific and Technical Information of China (English)

    2006-01-01

    @@ Invited by Mr. Matthew Poole, Chairman of the Organization Committee of the 67th World Foundry Congress,the delegation of Foundry Institution of Chinese Mechanical Engineering Society (FICMES) led by LI Xin-ya,President of China Academy of Machinery Science and Technology, more recently attended the 67th World Foundry Congress, and visited the Royal Institute of Technology, Sweden; LOCOMO Cast Steel Company,Metso Corporation, Finland; Imperial College, London, United Kingdom; and Brunel University, United Kingdom.

  7. Titles of Papers Contributed to the 69th World Foundry Congress

    Institute of Scientific and Technical Information of China (English)

    2010-01-01

    @@ The 69th World Foundry Congress, to be held between Oct. 16-20, 2010 in Hangzhou China, draws much attention of" the world foundry men. Totally 269 titles of exchange papers relating to the Conference theme "Green Foundry" have been received from 28 countries. The subjects of the papers cover a wide range of topics, which reflect the diversity of interests within the metalcasting industry.

  8. Energy conservation and emissions reduction strategies in foundry industry

    Directory of Open Access Journals (Sweden)

    Li Yuanyuan

    2010-11-01

    Full Text Available Current energy conservation and emissions reduction strategies in iron and steel industry were reviewed. Since foundry industry is one of the major source of energy consumption and pollution emission (especially CO2, issues concerning energy-saving and emission-reduction have been raised by governments and the industry. Specialists from around the world carried out multidimensional analyses and evaluation on the potentials in energy conservation and emissions reduction in iron and steel industry, and proposed various kinds of analyzing models. The primary measures mainly focus on the targeted policies formulation and also on clean and high-efficient technologies development. The differences and similarities in energy conservation and emission reduction in foundry industry between China and other countries were discussed, while, the future development trend was also pointed out.

  9. Production system rationalisation on the example of iron foundry

    Directory of Open Access Journals (Sweden)

    S. Kukla

    2010-04-01

    Full Text Available The present paper presents a systemic approach to foundry management. Thanks to production process modelling and simulation techniques, an attempt was made to synthesise many interconnected devices and numerous manufacturing stages into one production system. In the beginning, a factor analysis was carried out of the research object, which is a system of iron castings manufacture on automated foundry lines. On the basis of a simulation experiment, use the accessible production resources and manufacturing own cost of castings were analysed, depending on batch content and melting order, choice of an automatic line and the model of line fed with cast iron, sequence of order realization and the size of production lots. Simulation experiments were carried out on a computer simulation model prepared in the Arena packet produced by Rockwell Automation. Cost was estimated on the basis of additional calculation according to cost centres basing on factory spreadsheet.

  10. Logistics of Materials Flow in an Iron Foundry

    Directory of Open Access Journals (Sweden)

    S. Kukla

    2013-07-01

    Full Text Available The article presents issues related to creating and realizing added value by logistic processes and processing in a casting enterprise. It discusses possibilities of improving systems of casts production by evaluating labour intensity of casts manufacture and analyzing manufacturing prime costs. Operations with added value, processes indirectly creating added value and operations without added value have been specified. The problem was presented on the example of materials flow design in a foundry, where casts are manufactured in expendable moulds and using automated foundry lines. On the basis of the Pareto analysis, a group of casts was specified whose manufacture significantly influences the functioning of the whole enterprise. Finishing treatment operations have been particularly underlined, as they are performed away from the line and are among the most labour-consuming processes during casts production.

  11. Blending foundry sands with soil: Effect on dehydrogenase activity.

    Science.gov (United States)

    Dungan, Robert S; Kukier, Urzsula; Lee, Brad

    2006-03-15

    Each year U.S. foundries landfill several million tons of sand that can no longer be used to make metalcasting molds and cores. A possible use for these materials is as an ingredient in manufactured soils; however, potentially harmful metals and resin binders (used to make cores) may adversely impact the soil microbial community. In this study, the dehydrogenase activity (DHA) of soil amended with molding sand (clay-coated sand known as "green sand") or core sands at 10%, 30%, and 50% (dry wt.) was determined. The green sands were obtained from iron, aluminum, and brass foundries; the core sands were made with phenol-formaldehyde or furfuryl alcohol based resins. Overall, incremental additions of these sands resulted in a decrease in the DHA which lasted throughout the 12-week experimental period. A brass green sand, which contained high concentrations of Cu, Pb, and Zn, severely impacted the DHA. By week 12 no DHA was detected in the 30% and 50% treatments. In contrast, the DHA in soil amended with an aluminum green sand was 2.1 times higher (all blending ratios), on average, at week 4 and 1.4 times greater (30% and 50% treatments only) than the controls by week 12. In core sand-amended soil, the DHA results were similar to soils amended with aluminum and iron green sands. Increased activity in some treatments may be a result of the soil microorganisms utilizing the core resins as a carbon source. The DHA assay is a sensitive indicator of environmental stress caused by foundry sand constituents and may be useful to assess which foundry sands are suitable for beneficial use in the environment. PMID:15975632

  12. Glass matrix composite material prepared with waste foundry sand

    Directory of Open Access Journals (Sweden)

    ZHANG Zhao-shu

    2006-11-01

    Full Text Available The technology of glass matrix of the composite material manufactured through a sintering process and using waste foundry sand and waste glass as the main raw materials was studied. The effects of technological factors on the performance of this material were studied. The results showed that this composite material is formed with glass as matrix, core particulate as strengthening material, it has the performance of glass and ceramics, and could be used to substitute for stone.

  13. Pneumatic reclamation devices applied in the conditions of Ostrowiec Foundry

    Directory of Open Access Journals (Sweden)

    D. Homa

    2010-04-01

    Full Text Available The scope of publication includes presentation of used sand reclamation system with the use of energy of compressed stream of air, whichshift reclaimed sand in pneumatic system. The solution, by incorporating into pneumatic installation an element which act as special disordered element causing controlled flow of two-phase flow to clean the surface layer of regenerated grains in a dry environment.The described reclamation equipment was installed and operated in the foundry "Ostrowiec".

  14. Glass matrix composite material prepared with waste foundry sand

    Institute of Scientific and Technical Information of China (English)

    ZHANG Zhao-shu; XIA Ju-pei; ZHU Xiao-qin; LIU Fan; HE Mao-yun

    2006-01-01

    The technology of glass matrix of the composite material manufactured through a sintering process and using waste foundry sand and waste glass as the main raw materials was studied. The effects of technological factors on the performance of this material were studied. The results showed that this composite material is formed with glass as matrix, core particulate as strengthening material, it has the performance of glass and ceramics, and could be used to substitute for stone.

  15. Determination of thermal conductivity in foundry mould mixtures

    Directory of Open Access Journals (Sweden)

    G. Solenički

    2010-01-01

    Full Text Available For a thorough understanding of the behaviour of foundry mould mixtures, a good knowledge of thermal properties of mould materials is needed. Laboratory determination of thermal conductivity of mould mixtures enables a better control over scabbing defects which are a major problem in green sand mould mixtures. A special instrument has been designed for that purpose and it is described in this work.

  16. Excess foundry sand characterization and experimental investigation in controlled low-strength material

    Science.gov (United States)

    Deng, An

    The objective of this dissertation is to provide support with technical data for the reuse of excess foundry sand. The dissertation addresses two topics: a statistical sound evaluation of the characterization of foundry waste streams, and a laboratory investigation to qualify excess foundry sand as a major component in controlled low-strength material (CLSM). The survival analysis statistical technique is developed for processing censored characterization data with significant confidence. Using this methodology, supported by abundant characterization datasets, foundry waste streams are characterized in full spectrum of general chemical parameters, metallic elements and organic compounds regarding bulk analysis and leachate characterization. Not limited to characterization and environmental impact, foundry waste streams are evaluated by factor analyses, which contributes to proper selection of factor and maximization of reuse marketplace of foundry waste streams. Excavatable CLSM and structural CLSM containing different types of excess foundry sands are investigated through laboratory experiments. Technical data regarding physical characteristics of excess foundry sands, design, behavior, performance and environmental impact of fresh and hardened CLSM are presented in details. Wide span of parameters are analyzed to evaluate the qualification of integrating excess foundry sands into CLSM.

  17. Asian Foundrymen Come Together in Guangzhou, China— Report on the 11th Asian Foundry Congress

    Institute of Scientific and Technical Information of China (English)

    2011-01-01

    Organized by the Foundry Institution of Chinese Mechanical Engineering Society (FICMES),the 11th Asian Foundry Congress (AFC-11) was held on Nov.12-15,2011 in Guangzhou,China,a city that has a pleasant climate and very beautiful scenery in November.The theme of the Congress was "Advanced Foundry Technology & Sustainable Development of Foundry Industry".In the past few years,the Asian foundry industry has shown a rapid development,and attracted more and more attention.Facing the global economic crisis,how to seize opportunities for development,improve international competitiveness and realize sustainable development of the Asian foundry industry were the main topics of the 11th Asian Foundry Congress.The congress attracted about 210 delegates,and among them were about 50 from abroad,including Japan,Korea,India,Iran,as well as some countries outside Asia such as Australia,Canada,UK,USA,Germany and Belgium.Thanks to the great support of many foundry organizations,a total of 69 exchange papers relating to the Congress theme by authors from 14 countries and regions were included in the proceedings.The subjects of the papers covered a wide range of topics,and reflected the developing trend of foundry technology in Asia as well as the world,Among them,11 papers were presented in the plenary session and 40 papers were presented in the four technical sessions.

  18. Statistical and Visualization Data Mining Tools for Foundry Production

    Directory of Open Access Journals (Sweden)

    M. Perzyk

    2007-07-01

    Full Text Available In recent years a rapid development of a new, interdisciplinary knowledge area, called data mining, is observed. Its main task is extracting useful information from previously collected large amount of data. The main possibilities and potential applications of data mining in manufacturing industry are characterized. The main types of data mining techniques are briefly discussed, including statistical, artificial intelligence, data base and visualization tools. The statistical methods and visualization methods are presented in more detail, showing their general possibilities, advantages as well as characteristic examples of applications in foundry production. Results of the author’s research are presented, aimed at validation of selected statistical tools which can be easily and effectively used in manufacturing industry. A performance analysis of ANOVA and contingency tables based methods, dedicated for determination of the most significant process parameters as well as for detection of possible interactions among them, has been made. Several numerical tests have been performed using simulated data sets, with assumed hidden relationships as well some real data, related to the strength of ductile cast iron, collected in a foundry. It is concluded that the statistical methods offer relatively easy and fairly reliable tools for extraction of that type of knowledge about foundry manufacturing processes. However, further research is needed, aimed at explanation of some imperfections of the investigated tools as well assessment of their validity for more complex tasks.

  19. A novel application of concentrated solar thermal energy in foundries.

    Science.gov (United States)

    Selvaraj, J; Harikesavan, V; Eshwanth, A

    2016-05-01

    Scrap preheating in foundries is a technology that saves melting energy, leading to economic and environmental benefits. The proposed method in this paper utilizes solar thermal energy for preheating scrap, effected through a parabolic trough concentrator that focuses sunlight onto a receiver which carries the metallic scrap. Scraps of various thicknesses were placed on the receiver to study the heat absorption by them. Experimental results revealed the pattern with which heat is gained by the scrap, the efficiency of the process and how it is affected as the scrap gains heat. The inferences from them gave practical guidelines on handling scraps for best possible energy savings. Based on the experiments conducted, preheat of up to 160 °C and a maximum efficiency of 70 % and a minimum efficiency of 40 % could be achieved across the time elapsed and heat gained by the scrap. Calculations show that this technology has the potential to save around 8 % of the energy consumption in foundries. Cumulative benefits are very encouraging: 180.45 million kWh of energy savings and 203,905 t of carbon emissions cut per year across the globe. This research reveals immense scope for this technology to be adopted by foundries throughout the world.

  20. A novel application of concentrated solar thermal energy in foundries.

    Science.gov (United States)

    Selvaraj, J; Harikesavan, V; Eshwanth, A

    2016-05-01

    Scrap preheating in foundries is a technology that saves melting energy, leading to economic and environmental benefits. The proposed method in this paper utilizes solar thermal energy for preheating scrap, effected through a parabolic trough concentrator that focuses sunlight onto a receiver which carries the metallic scrap. Scraps of various thicknesses were placed on the receiver to study the heat absorption by them. Experimental results revealed the pattern with which heat is gained by the scrap, the efficiency of the process and how it is affected as the scrap gains heat. The inferences from them gave practical guidelines on handling scraps for best possible energy savings. Based on the experiments conducted, preheat of up to 160 °C and a maximum efficiency of 70 % and a minimum efficiency of 40 % could be achieved across the time elapsed and heat gained by the scrap. Calculations show that this technology has the potential to save around 8 % of the energy consumption in foundries. Cumulative benefits are very encouraging: 180.45 million kWh of energy savings and 203,905 t of carbon emissions cut per year across the globe. This research reveals immense scope for this technology to be adopted by foundries throughout the world. PMID:26208658

  1. Possibilities of utilizing 3DP technology for foundry mould making

    Directory of Open Access Journals (Sweden)

    G. Budzik

    2007-04-01

    Full Text Available Possibilities of application of three-dimensional printing (3DP technology for making casting prototypes are discussed. Three-dimensional printing enables making of foundry moulds for elements of complex shapes. The mould presented in the paper was printed with the use of Z510 Spectrum unit in the Car Technology Sp. z o.o. (Ltd. Co. in Kraków. The basic material for printing foundry moulds is the ZCast 501 powder. This powder is a mixture of traditional molding sand, gypsum and supplementary ingredients. The mould is made in ZCast technology, and it enables casting of zinc, magnesium and aluminum alloys at max. pouring temperature of 1100°C. The paper describes research on the possibility to utilize a standard ZP14 powder for building a rotor blade casting moulds. The research has showed that the ZP14 powder may serve for printing foundry moulds, which should then be subjected to thermo-chemical treatment. Application of the basic ZPrint system powder permits a reduction in mould manufacturing costs.

  2. Evaluation of Concrete Compressive Strength by incorporating Used Foundry Sand

    Directory of Open Access Journals (Sweden)

    Khuram Rashid

    2016-07-01

    Full Text Available The main objective of this study was to evaluate the compressive strength of concrete by utilizing three types of used foundry sand; with bentonite clay, with sodium silicate & with phenolic resin as partial replacement of fine aggregates. To accomplish the research an experimental program was conducted in which ten concrete mixtures were casted, by keeping all other parameters for concrete proportioning as constant and only change made was in the amount of fine aggregates. Ten, Twenty and Thirty percent replacement level of river sand by used foundry sands was maintained in this study. All fine aggregates were selected after achieving desired physical and chemical tests. Work ability, compressive strength and modulus of elasticity were measured and compared with the conventional concrete termed as control mixture. It was observed that work ability increased with replacement levels. The cubes were crushed at 7, 28 and 63 days of standard moist curing. The compressive strength of all concrete specimens increased with increase in curing age. With exception to foundry sand with phenolic resin, compressive strength of concrete mixtures was decreased with increase in replacement level at all ages. Similar trends were observed in modulus of elasticity of concrete.

  3. Bumblebee pupae contain high levels of aluminium.

    Science.gov (United States)

    Exley, Christopher; Rotheray, Ellen; Goulson, David

    2015-01-01

    The causes of declines in bees and other pollinators remains an on-going debate. While recent attention has focussed upon pesticides, other environmental pollutants have largely been ignored. Aluminium is the most significant environmental contaminant of recent times and we speculated that it could be a factor in pollinator decline. Herein we have measured the content of aluminium in bumblebee pupae taken from naturally foraging colonies in the UK. Individual pupae were acid-digested in a microwave oven and their aluminium content determined using transversely heated graphite furnace atomic absorption spectrometry. Pupae were heavily contaminated with aluminium giving values between 13.4 and 193.4 μg/g dry wt. and a mean (SD) value of 51.0 (33.0) μg/g dry wt. for the 72 pupae tested. Mean aluminium content was shown to be a significant negative predictor of average pupal weight in colonies. While no other statistically significant relationships were found relating aluminium to bee or colony health, the actual content of aluminium in pupae are extremely high and demonstrate significant exposure to aluminium. Bees rely heavily on cognitive function and aluminium is a known neurotoxin with links, for example, to Alzheimer's disease in humans. The significant contamination of bumblebee pupae by aluminium raises the intriguing spectre of cognitive dysfunction playing a role in their population decline.

  4. Friction Welding of Aluminium and Aluminium Alloys with Steel

    Directory of Open Access Journals (Sweden)

    Andrzej Ambroziak

    2014-01-01

    Full Text Available The paper presents our actual knowledge and experience in joining dissimilar materials with the use of friction welding method. The joints of aluminium and aluminium alloys with the different types of steel were studied. The structural effects occurring during the welding process were described. The mechanical properties using, for example, (i microhardness measurements, (ii tensile tests, (iii bending tests, and (iv shearing tests were determined. In order to obtain high-quality joints the influence of different configurations of the process such as (i changing the geometry of bonding surface, (ii using the interlayer, or (iii heat treatment was analyzed. Finally, the issues related to the selection of optimal parameters of friction welding process were also investigated.

  5. Aluminium and nickel in human albumin solutions

    DEFF Research Database (Denmark)

    Gammelgaard, Bente; Sandberg, E

    1989-01-01

    Five different brands of commercially available human albumin solutions for infusion were analysed for their aluminium and nickel contents by atomic absorption spectrometry. The aluminium concentrations ranged from 12 micrograms/l to 1109 micrograms/l and the nickel concentrations ranged from 17...... micrograms/l to 77 micrograms/l. Examination of the aluminium and nickel contents of the constituents for the production of one brand showed too low levels to explain the final contamination of the product. By following the aluminium and nickel concentrations of the same brand during the production...... of a batch of albumin solution, filtration was shown to contribute to contamination, although the largest increase in aluminium as well as nickel concentrations appeared during the bulk concentrating process. To avoid health risks to certain patients, regulations should be established requiring aluminium...

  6. Aluminium in Allergies and Allergen immunotherapy.

    Science.gov (United States)

    Jensen-Jarolim, Erika

    2015-01-01

    Aluminium is a hot topic in the current debate. Exposure occurs due to environmental, dietary and intentional exposure to aluminium, such as in vaccines where it was introduced in 1926. In spite of the fact that it is a typical Th2 adjuvant, aluminium redirects the immune response in systemic allergen immunotherapy (SIT) upon prolonged immunization. SIT in the US, and SLIT in general, are at present non-adjuvanted therapies, but in Europe aluminium is used as adjuvant in most SIT preparations. It enhances the safety of SIT by local deposition of the allergen. Undesired properties of aluminium adjuvants comprise acute and chronic inflammation at the injection site, its Th2 immune stimulatory capacity, its accumulation besides biodistribution in the body. The adjuvant and safety profile of aluminium adjuvants in allergy vaccines are discussed, as well as the need for putting modern delivery systems and adjuvants on the fast track.

  7. Dietary aluminium Intake Level for Rent Animals in a Primary and Secondary Aluminium Industry Surrounding Area

    OpenAIRE

    Mărioara Drugă; Alexandru Trif; Mihai Drugă; Ducu Ştef; Ştefan Munteanu

    2010-01-01

    The study was carried out in an aluminium industry surrounding area on purpose to evaluate dietary aluminium intake level for rent animals originated from fodder and water consumed by them. There were taken feed and water samples in different periods and from increasing distances from industrial platform, determined the aluminium level by atomic spectroscopy and calculated the rations for cattle and poultry. Conclusions: aluminium dietary intake level by ration depends by forage period for st...

  8. Does Aluminium Trigger Breast Cancer?

    OpenAIRE

    Peter Jennrich; Claus Schulte-Uebbing

    2016-01-01

    Summary. Breast cancer is by far the most common cancer in women in the western world. In 90% of breast cancers, environmental factors are among the causes. The frequency with which the tumour occurs in the outer upper part of the breast has risen with above average rates in recent decades. Aluminium salts as ingredients in deodorants and antiperspirants are being absorbed by the body to a greater extent than hitherto assumed. Their toxicity for healthy and diseased breast tissue cells includ...

  9. A biogeochemical cycle for aluminium?

    Science.gov (United States)

    Exley, Christopher

    2003-09-15

    The elaboration of biogeochemical cycles for elements which are known to be essential for life has enabled a broad appreciation of the homeostatic mechanisms which underlie element essentiality. In particular they can be used effectively to identify any part played by human activities in element cycling and to predict how such activities might impact upon the lithospheric and biospheric availability of an element in the future. The same criteria were the driving force behind the construction of a biogeochemical cycle for aluminium, a non-essential element which is a known ecotoxicant and a suspected health risk in humans. The purpose of this exercise was to examine the concept of a biogeochemical cycle for aluminium and not to review the biogeochemistry of this element. The cycle as presented is rudimentary and qualitative though, even in this nascent form, it is informative and predictive and, for these reasons alone, it is deserving of future quantification. A fully fledged biogeochemical cycle for aluminium should explain the biospheric abundance of this element and whether we should expect its (continued) active involvement in biochemical evolution.

  10. A bakable aluminium vacuum chamber with an aluminium flange and metal seal for ultrahigh vacuum

    International Nuclear Information System (INIS)

    A bakable (2000C) aluminium alloy vacuum chamber (6063-T6) with an aluminium alloy (2219-T87) flange and metal seal (Helicoflex-HN: aluminium O-ring) has been constructed. Such components may be used in the construction of the vacuum chamber in proton synchrotrons and electron storage rings. (author)

  11. Toxicity of aluminium on five aquatic invertebrates; Aluminiums toksisitet paa 5 akvatiske invertebrater

    Energy Technology Data Exchange (ETDEWEB)

    Moe, J. [Oslo Univ. (Norway)

    1996-01-01

    The conference paper deals with the experiments done by investigating the effects from the toxicity of aluminium on aquatic invertebrates. The aim of the experiments was to compare the toxicity of unstable aluminium compounds with stable forms of aluminium. 8 refs., 2 figs., 2 tabs.

  12. 40 CFR Table 1 to Subpart Zzzzzz... - Applicability of General Provisions to Aluminum, Copper, and Other Nonferrous Foundries Area Sources

    Science.gov (United States)

    2010-07-01

    ... Aluminum, Copper, and Other Nonferrous Foundries Area Sources 1 Table 1 to Subpart ZZZZZZ of Part 63... Foundries Pt. 63, Subpt. ZZZZZZ, Table 1 Table 1 to Subpart ZZZZZZ of Part 63—Applicability of General Provisions to Aluminum, Copper, and Other Nonferrous Foundries Area Sources As required in § 63.11555,...

  13. Using sol-gel component as additive to foundry coatings to improve casting quality

    DEFF Research Database (Denmark)

    Nwaogu, Ugochukwu Chibuzoh; Poulsen, T.; Gravesen, B.;

    2012-01-01

    The improvement of foundry coatings to enhance performance is important. This paper investigates the effect of using sol‐gel component as an additive to foundry coatings applied on chemically bonded sand cores. Three parameters at three levels each were investigated using Taguchi experimental...

  14. Use of standardized procedures to evaluate metal leaching from waste foundry sands

    Science.gov (United States)

    As part of the casting process, foundries create sand molds and cores to produce ferrous and non-ferrous metal castings. After the process, a portion of the sand is discarded and becomes waste foundry sand (WFS). The aim of this study was to quantify metals (i.e. Ag, Ba, Cd, Cr, Cu, Ni, Pb, and Zn)...

  15. 77 FR 15123 - Foundry Coke From China; Scheduling of an Expedited Five-Year Review

    Science.gov (United States)

    2012-03-14

    ... its notice of institution (76 FR 74810, December 1, 2011) of the subject five-year review was adequate... COMMISSION Foundry Coke From China; Scheduling of an Expedited Five-Year Review AGENCY: United States...)) (the Act) to determine whether revocation of the antidumping duty order on foundry coke from...

  16. 40 CFR 63.10900 - What parts of the General Provisions apply to my large foundry?

    Science.gov (United States)

    2010-07-01

    ... requirements of the General Provisions (40 CFR part 63, subpart A) according to Table 3 of this subpart. (b) If... apply to my large foundry? 63.10900 Section 63.10900 Protection of Environment ENVIRONMENTAL PROTECTION... Foundries Area Sources Requirements for New and Existing Affected Sources Classified As Large Iron and...

  17. Amelioration of physical strength in waste foundry green sands for reuse as a soil amendment

    Science.gov (United States)

    As available landfill space and profit margins steadily decrease, it becomes more important for U.S. foundries to find ways of diverting 8-12 million tons of waste foundry sand (WFS) away from landfills each year. A major drawback to the reuse of some WFSs as a soil amendment is their high soil str...

  18. 76 FR 74810 - Foundry Coke From China; Institution of a Five-Year Review

    Science.gov (United States)

    2011-12-01

    ... duty order on imports of foundry coke from China (66 FR 48025). Following five-year reviews by Commerce... order on imports of foundry coke from China (72 FR 1214). The Commission is now conducting a second..., and F (19 CFR part 207), as most recently amended at 76 FR 61937 (October 6, 2011). \\1\\ No response...

  19. Wafer level reliability monitoring strategy of an advanced multi-process CMOS foundry

    NARCIS (Netherlands)

    Scarpa, Andrea; Tao, Guoqiao; Kuper, Fred G.

    2000-01-01

    In an advanced multi-process CMOS foundry it is strategically important to make use of an optimum reliability monitoring strategy, in order to be able to run well controlled processes. Philips Semiconductors Business Unit Foundries wafer fab MOS4YOU has developed an end-of-line ultra-fast reliabilit

  20. Wolfgang Lakata's Speech at the Grand Opening of Kocel Steel Foundry Co., Ltd.

    Institute of Scientific and Technical Information of China (English)

    2006-01-01

    @@ Dear Secretary CHENG Jian-guo, Vice Governor WANG Zheng-wei, Ladies and Gentlement, As president of Voestalpine foundry it is a special pleasure - and looking at the impressive facility of KOCEL Steel Foundry - it makes me proud to attend this opening ceremony.

  1. Aluminium in foodstuffs and diets in Sweden.

    Science.gov (United States)

    Jorhem, L; Haegglund, G

    1992-01-01

    The levels of aluminium have been determined in a number of individual foodstuffs on the Swedish market and in 24 h duplicate diets collected by women living in the Stockholm area. The results show that the levels in most foods are very low and that the level in vegetables can vary by a factor 10. Beverages from aluminium cans were found to have aluminium levels not markedly different from those in glass bottles. Based on the results of the analysis of individual foods, the average Swedish daily diet was calculated to contain about 0.6 mg aluminium, whereas the mean content of the collected duplicate diets was 13 mg. A cake made from a mix containing aluminium phosphate in the baking soda was identified as the most important contributor of aluminium to the duplicate diets. Tea and aluminium utensils were estimated to increase the aluminium content of the diets by approximately 4 and 2 mg/day, respectively. The results also indicate that a considerable amount of aluminium must be introduced from other sources. PMID:1542992

  2. Re-usage of waste foundry sand in high-strength concrete.

    Science.gov (United States)

    Guney, Yucel; Sari, Yasin Dursun; Yalcin, Muhsin; Tuncan, Ahmet; Donmez, Senayi

    2010-01-01

    In this study, the potential re-use of waste foundry sand in high-strength concrete production was investigated. The natural fine sand is replaced with waste foundry sand (0%, 5%, 10%, and 15%). The findings from a series of test program has shown reduction in compressive and tensile strengths, and the elasticity modulus which is directly related to waste foundry inclusion in concrete. Nevertheless the concrete with 10% waste foundry sand exhibits almost similar results to that of the control one. The slump and the workability of the fresh concrete decreases with the increase of the waste foundry sand ratio. Although the freezing and thawing significantly reduces the mechanical and physical properties of the concrete. The obtained results satisfies the acceptable limits set by the American Concrete Institute (ACI). PMID:20219339

  3. Determinação de fenol urinário por cromatografia em fase gasosa em trabalhadores que utilizam resinas fenólicas em fundições Determination of urinary phenol by gas chromatography in workers using phenolic resins in foundries

    Directory of Open Access Journals (Sweden)

    Tiago Severo Peixe

    2006-06-01

    important in occupational exposure situations. So, urinary phenol, considered the biological indicator of phenol exposure has to be determined. The aim of this work was to validate a method for urinary phenol quantification, using liquid-liquid extraction. Gas chromatography with flame ionization detector (GC/FID was used in this method. The analytical procedure showed linearity in the dynamic range of the assay from 5 - 200 µg/mL. The limits of detection (LOD and quantification (LOQ were: 2.0 and 5.0 µg/mL, respectively. Intra-assay precision coefficient was between 4.5 - 8.9% and the inter-assay precision coefficient was between 5.7 - 14.2%. The accuracy coefficient was between 6.2 - 11.9%. Recovery values were higher than 87%. The coefficient of correlation was 0.999. The method is simple, rapid and efficient. Urine samples from workers exposed to phenolic resins were analyzed to show the method application in biological monitoring.

  4. Preliminary Studies on Metal Adsorption by Waste Foundry Sand

    OpenAIRE

    Afonso, Ana

    2011-01-01

    In the casting industries, sand is typically reused through the production cycles. Since sand for itself do not have the necessary properties to this process, it’s necessary to introduce binders to force the sand grains to hold their shape during the casting process. When the casting sand cannot be reused it considered a residue, and it is formally called waste foundry sand. Worldwide, China is the larger producer with 35.3 million tonnes (in 2009), followed by North America with 9.6 mi...

  5. 3D-TECLMOLOGIES IN FORMING AND FOUNDRY

    Directory of Open Access Journals (Sweden)

    V. S. Doroshenko

    2015-01-01

    Full Text Available This review describes metal castings produced using 3D technology. Methods for 3D processing of materials related to the additive method of production, characterized by resource conservation. Frame-cellular casting can inherit the structure of nature with the best combination of materials, durability and attractive appearance. 3D technologies expand the existing range of metal products. Among the new foundry processes at the Institute PTIMA of NAS of Ukraine patented 3D technology of molding sand products through the deformation of granular materials, as well as getting sand shell molds for one-time pattern.

  6. Energy efficiency in small and medium scale foundry industry

    Directory of Open Access Journals (Sweden)

    G. Patange

    2016-04-01

    Full Text Available In this paper, the research results of surveys which were conducted in an Indian foundry cluster which are potential members of such sectors are presented. These results indicate that there is an enough potential improvement in the energy use. The use of energy efficient practices can result in their energy use effectively as well as cost reduction. The key findings about the energy pattern are a lack of energy efficient practices. The suggested recommendations can contribute to an increase in energy efficiency in such cluster.

  7. Aluminium exclusion and aluminium tolerance in woody plants

    OpenAIRE

    Ivano eBrunner; Christoph eSperisen

    2013-01-01

    The aluminium (Al) cation Al3+ is highly rhizotoxic and is a major stress factor to plants on acid soils, which cover large areas of tropical and boreal regions. Many woody plant species are native to acid soils and are well adapted to high Al3+ conditions. In tropical regions, both woody Al accumulator and non-Al accumulator plants occur, whereas in boreal regions woody plants are non-Al accumulators. The mechanisms of these adaptations can be divided into those that facilitate the exclusion...

  8. INSOLUBILIZATION METHOD OF THE FLUORINE IN WASTE FOUNDRY SAND AND THE PRODUCTION METHOD OF THE ROADBED MATERIAL

    Science.gov (United States)

    Fukayama, Masamitu; Terazono, Katsuhiro; Koga, Yasuyuki

    We have studied how the fluorine-insoluble in the waste foundry sand (chromite sand) and production method of the roadbed material with insolubilized waste foundry sand. And we got following knowledges. (1) We found a minimum mixing rate to insolubilize of fluorine in the waste foundry sand by the ingenuity of mixing procedure. (2) Now we can insolubilize the waste foundry sand including comparatively high concentration fluorine (elution concentration: 20-70mg/l) by the mixing time difference of MgO and blast furnace cement. (3) In the verification test the roadbed material made from the insolubilized waste foundry sand satisfied reference value of environment safety.

  9. Laboratory Testing of Foundry Sands as Bulking Agents for Porous Media Filters Used to Treat Agricultural Drainage Waters

    Science.gov (United States)

    Allred, B. J.

    2008-12-01

    Foundry sands are industrial byproducts that may have potential application as bulking agents that when mixed with small amounts of more chemically reactive materials (i.e. sulfur modified iron, fly ash, etc.) can be used to produce porous media filters capable of removing contaminants from agricultural drainage waters. Foundry sand bulking agents are attractive primarily as a low cost means to maintain the hydraulic efficiency of a filter. Secondarily, the foundry sands themselves may have some capacity for removal of agricultural nutrients and pesticides from water. Consequently, a laboratory study was initiated to quantify hydraulic efficiency and agricultural contaminant removal abilities of six foundry sands. Of the six foundry sands tested, all were obtained in central Ohio, three from iron casting foundries, two from steel casting foundries, and one from an aluminum casting foundry. Hydraulic efficiencies of the foundry sands were assessed by measuring hydraulic conductivity with twice replicated falling-head permeability tests. Batch tests were employed to evaluate foundry sand potential to treat water containing nitrate and phosphate nutrients, along with the pesticide, atrazine. Five of the six foundry sand samples had measured hydraulic conductivity values from 7.6 x 10-3 cm/s to 3.8 x 10-2 cm/s, which is in the range of hydraulic conductivity values found for clean sand. The one foundry sand that was an exception had much lower measured hydraulic conductivity values of 2.75 x 10-5 cm/s and 5.76 x 10-5 cm/s. For the batch tests conducted, none of the nitrate was removed by any of the six foundry sands; however, conversely, almost all of the phosphate was removed by each foundry sand. Batch test atrazine removal results were much more varied. Compared with baseline batch tests, one foundry sand removed two thirds of the atrazine, one foundry sand removed about one half of the atrazine, three foundry sands removed about a third of the atrazine, and one

  10. Preparation of aluminium lakes by electrocoagulation

    Directory of Open Access Journals (Sweden)

    Prapai Pradabkham

    2008-07-01

    Full Text Available Aluminium lakes have been prepared by electrocoagulation employing aluminium as electrodes. The electrocoagulation is conducted in an aqueous alcoholic solution and is completed within one hour. The dye content in the lake ranges approximately between 4-32%.

  11. Lactobacillus plantarum CCFM639 alleviates aluminium toxicity.

    Science.gov (United States)

    Yu, Leilei; Zhai, Qixiao; Liu, Xiaoming; Wang, Gang; Zhang, Qiuxiang; Zhao, Jianxin; Narbad, Arjan; Zhang, Hao; Tian, Fengwei; Chen, Wei

    2016-02-01

    Aluminium (Al) is the most abundant metal in the earth's crust. Al exposure can cause a variety of adverse physiological effects in humans and animals. Our aim was to demonstrate that specific probiotic bacteria can play a special physiologically functional role in protection against Al toxicity in mice. Thirty strains of lactic acid bacteria (LAB) were tested for their aluminium-binding ability, aluminium tolerance, their antioxidative capacity, and their ability to survive the exposure to artificial gastrointestinal (GI) juices. Lactobacillus plantarum CCFM639 was selected for animal experiments because of its excellent performance in vitro. Forty mice were divided into four groups: control, Al only, Al plus CCFM639, and Al plus deferiprone (DFP). CCFM639 was administered at 10(9) CFU once daily for 10 days, followed by a single oral dose of aluminium chloride hexahydrate at 5.14 mg aluminium (LD50) for each mouse. The results showed that CCFM639 treatment led to a significant reduction in the mortality rates with corresponding decrease in intestinal aluminium absorption and in accumulation of aluminium in the tissues and amelioration of hepatic histopathological damage. This probiotic treatment also resulted in alleviation of hepatic, renal, and cerebral oxidative stress. The treatment of L. plantarum CCFM639 has potential as a therapeutic dietary strategy against acute aluminium toxicity.

  12. Acoustic properties of aluminium foams

    Directory of Open Access Journals (Sweden)

    García, L. E.

    2008-09-01

    Full Text Available The article discusses normal incidence sound absorption by aluminium foam manufactured with powder metallurgy technology. Aluminium foams with different surface morphologies were obtained by varying the type of precursor and adding filler materials during the foaming process. The sound absorption coefficients found for these aluminium foams were compared to the coefficient for commercial foams marketed under the name ALPORAS. The effect of foam thickness on the absorption coefficient was studied for each sample prepared. The combination of good acoustic and mechanical properties makes aluminium foams particularly attractive products. The study included an analysis of the effect of 2-, 5- and 10-cm air gaps on the sound absorption coefficient. The results showed that such gaps, which are routinely used in construction to reduce the reverberation period in indoor premises, raised the low frequency absorption coefficient significantly. This increase was found to depend on aluminium foam density and thickness and the depth of the air gap. In this same line, we have investigated the absorption coefficient of the aluminium foams combined with a mineral fiber panel.Se presenta un estudio del coeficiente de absorción acústica a incidencia normal de espumas de aluminio fabricadas mediante la técnica pulvimetalúrgica. Se fabricaron espumas de aluminio de distinta morfología superficial variando el tipo de precursor y usando materiales de relleno durante el proceso de espumación. Se muestra un estudio comparativo del coeficiente de absorción acústica de las espumas de aluminio fabricadas y las espumas comerciales conocidas como ALPORAS. Para cada muestra fabricada se estudió la influencia del espesor sobre el valor del coeficiente de absorción.El atractivo de las espumas de aluminio radica en que en ellas se combinan interesantes propiedades acústicas y mecánicas. Se analizó el efecto de una cámara de aire de 2, 5 y 10 cm de anchura sobre el

  13. Naturally occurring radioactive material from the aluminium industry-a case study: the Egyptian Aluminium Company, Nag Hammady, Egypt

    Energy Technology Data Exchange (ETDEWEB)

    Abbady, Adel G E; El-Arabi, A M [Physics Department, South Valley University, Faculty of Science, Qena (Egypt)

    2006-12-15

    The activity concentrations and the gamma-absorbed dose rates of the terrestrial naturally occurring radionuclides {sup 226}Ra and {sup 232}Th were determined in samples of bauxite, alumina and aluminium dross tailings industrial waste (used to produce two types of alums) using high purity germanium (HPGe) gamma ray spectrometry. The bauxite and alumina are imported by Egyptalum (The Egyptian Aluminium Company, Nag Hammady, Egypt) from Guinea and India. The activity concentrations in the bauxite range from 29 {+-} 1 to 112 {+-} 6 Bq kg{sup -1} for {sup 226}Ra, and 151 {+-} 8 to 525 {+-} 12 Bq kg{sup -1} for {sup 232}Th, with mean values of 62 {+-} 8 and 378 {+-} 50 Bq kg{sup -1}, respectively. With respect to alumina and tail, the mean values are 5.7 {+-} 1.1 and 8.4 {+-} 0.8 Bq kg{sup -1} for {sup 226}Ra and 7.2 {+-} 1.6 and 10.7 {+-} 1.2 Bq kg{sup -1} for {sup 232}Th. Potassium-40 was not detected in any of the studied samples. The measured activity concentrations of {sup 226}Ra and {sup 232}Th in bauxite are higher than the world average while in alumina and tail they are lower. As a measure of radiation hazard to the occupational workers and members of the public, the Ra equivalent activities and external gamma dose rates due to natural radionuclides at 1 m above the ground surface were calculated. The external {gamma}-radiation doses received by the Egyptalum workers are 97, 409, 8.5 and 12.7 {mu}Sv y{sup -1} for the Guinean and Indian bauxite, the alumina and tail, respectively, which is well below the recommended allowed dose of 1 mSv y{sup -1} for non-exposed workers.

  14. Worker Participation

    Science.gov (United States)

    Shepherd, W. F.

    1973-01-01

    The philosophy and workability of the concept of worker participation in management decisions is discussed in the context of British society. It is recommended that four interests be represented in any kind of Workers' Council: management, workers, shareholders, and consumers. (AG)

  15. APPLICATION OF ADDITIVELY MANUFACTURED POLYMER COMPOSITE PROTOTYPES IN FOUNDRY

    Directory of Open Access Journals (Sweden)

    Wiesław Kuczko

    2015-05-01

    Full Text Available The paper presents a method, developed by the authors, for manufacturing polymer composites with the matrix manufactured in a layered manner (via 3D printing – Fused Deposition Modeling out of a thermoplastic material. As an example of practical application of this method, functional prototypes are presented, which were used as elements of foundry tooling – patterns for sand molding. In case of manufacturing prototype castings or short series of products, foundries usually cooperate with modeling studios, which produce patterns by conventional, subtractive manufacturing technologies. If patterns have complex shapes, this results in high manufacturing costs and significantly longer time of tooling preparation. The method proposed by the authors allows manufacturing functional prototypes in a short time thanks to utilizing capabilities of additive manufacturing (3D printing technology. Thanks to using two types of materials simultaneously (ABS combined with chemically hardened resins, the produced prototypes are capable of carrying increased loads. Moreover, the method developed by the authors is characterized by manufacturing costs lower than in the basic technology of Fused Deposition Modeling. During the presented studies, the pattern was produced as a polymer composite and it was used to prepare a mold and a set of metal castings.

  16. Total productive maintenance on example of automated foundry lines

    Directory of Open Access Journals (Sweden)

    S. Kukla

    2009-07-01

    Full Text Available Within framework of the presented study one has performed analysis of stoppages in automatic foundry lines operation, and basing on assumptions from complex maintenance system has undertaken himself to develop a service maintenance schedule for machinery installed in the line. Moreover, one has presented general assumptions of TPM system operated in conditions of series and multi-series production of cast iron castings. One has constructed operational database and has elaborated a list of line stoppage causes within a year. One has proposed a possibility of implementation of manufacturing systems modeling and simulating technique in management of production machinery operation in a foundry shop. Within framework of the simulation experiment one has developed schedules of production, schedules of maintenance and has forecasted indices of general productivity of the machinery for a various scenarios of events on example of casting line having in-series structure of operational reliability. In course of the study there was implemented ARENA universal software package to modeling and simulation of the manufacturing systems.

  17. Excess Foundry Sand Characterization and Experimental Investigation in Controlled Low-Strength Material and Hot-Mixing Asphalt

    Energy Technology Data Exchange (ETDEWEB)

    Pauul J. Tikalsky

    2004-10-31

    This report provides technical data regarding the reuse of excess foundry sand. The report addresses three topics: (1) a statistically sound evaluation of the characterization of foundry sand, (2) a laboratory investigation to qualify excess foundry sand as a major component in controlled low-strength material (CLSM), and (3) the identification of the best methods for using foundry sand as a replacement for natural aggregates for construction purposes, specifically in asphalt paving materials. The survival analysis statistical technique was used to characterize foundry sand over a full spectrum of general chemical parameters, metallic elements, and organic compounds regarding bulk analysis and leachate characterization. Not limited to characterization and environmental impact, foundry sand was evaluated by factor analyses, which contributes to proper selection of factor and maximization of the reuse marketplace for foundry sand. Regarding the integration of foundry sand into CLSM, excavatable CLSM and structural CLSM containing different types of excess foundry sands were investigated through laboratory experiments. Foundry sand was approved to constitute a major component in CLSM. Regarding the integration of foundry sand into asphalt paving materials, the optimum asphalt content was determined for each mixture, as well as the bulk density, maximum density, asphalt absorption, and air voids at N{sub ini}, N{sub des}, and N{sub max}. It was found that foundry sands can be used as an aggregate in hot-mix asphalt production, but each sand should be evaluated individually. Foundry sands tend to lower the strength of mixtures and also may make them more susceptible to moisture damage. Finally, traditional anti-stripping additives may decrease the moisture sensitivity of a mixture containing foundry sand, but not to the level allowed by most highway agencies.

  18. Excess Foundry Sand Characterization and Experimental Investigation in Controlled Low-Strength Material and Hot-Mixing Asphalt

    Energy Technology Data Exchange (ETDEWEB)

    Tikalsky, Paul J. [Pennsylvania State Univ., University Park, PA (United States); Bahia, Hussain U. [Univ. of Wisconsin, Madison, WI (United States); Deng, An [Pennsylvania State Univ., University Park, PA (United States); Snyder, Thomas [Univ. of Wisconsin, Madison, WI (United States)

    2004-10-15

    This report provides technical data regarding the reuse of excess foundry sand. The report addresses three topics: a statistically sound evaluation of the characterization of foundry sand, a laboratory investigation to qualify excess foundry sand as a major component in controlled low-strength material (CLSM), and the identification of the best methods for using foundry sand as a replacement for natural aggregates for construction purposes, specifically in asphalt paving materials. The survival analysis statistical technique was used to characterize foundry sand over a full spectrum of general chemical parameters, metallic elements, and organic compounds regarding bulk analysis and leachate characterization. Not limited to characterization and environmental impact, foundry sand was evaluated by factor analyses, which contributes to proper selection of factor and maximization of the reuse marketplace for foundry sand. Regarding the integration of foundry sand into CLSM, excavatable CLSM and structural CLSM containing different types of excess foundry sands were investigated through laboratory experiments. Foundry sand was approved to constitute a major component in CLSM. Regarding the integration of foundry sand into asphalt paving materials, the optimum asphalt content was determined for each mixture, as well as the bulk density, maximum density, asphalt absorption, and air voids at Nini, Ndes, and Nmax. It was found that foundry sands can be used as an aggregate in hot-mix asphalt production, but each sand should be evaluated individually. Foundry sands tend to lower the strength of mixtures and also may make them more susceptible to moisture damage. Finally, traditional anti-stripping additives may decrease the moisture sensitivity of a mixture containing foundry sand, but not to the level allowed by most highway agencies.

  19. Energy efficiency improvement and pollution reduction in a cupola route foundry

    Energy Technology Data Exchange (ETDEWEB)

    Pal, P.; Bhattacherjee, S. [Tata Energy Research Institute, New Delhi (India)

    2001-07-01

    Coke is the major source of fuel used in foundries, primarily to melt the metallic charges in a vertical shaft furnace called cupola. Most of the cupolas operating in the small-scale foundries have very low energy efficiencies and poor environmental performances. The paper describes a technological upgradation initiative undertaken to improve the energy efficiency environmental performance of small-scale foundry units in India. Technology upgradation of the melting plant leads to reduced energy consumption, which in turn leads to savings in operating cost and has the added attraction of reduction in emissions generation at source. The reduction of pollution at source reduces the size of the pollution control system necessary to meet the statutory emission standards. Till recently, most of the foundries had conventional cupolas. The DBC (divided blast cupola) is an attractive option of reducing coke consumption at a modest investment. The design of a suitable flue gas cleaning system along with DBC was undertaken to provide a viable solution to small-scale foundries. The paper describes the design features as regards energy efficiency, pollution, and melting of a demonstration cupola plant that was set up at a foundry in Howrah. Results of the demonstration project reveal that there is a huge potential for energy saving and pollution reduction in foundries of India. However, the compliance to environmental standards will be better if the emission limits are made more pragmatic and a better rapport is established between the industry associations and controlling authorities. 3 refs., 2 figs., 2 tabs.

  20. A Reaction Coating on Aluminium Alloys by Laser Processing

    NARCIS (Netherlands)

    Zhou, X.B.; Hosson, J.Th.M. De

    1993-01-01

    An aluminium oxide layer of 100 µm in thickness has been successfully coated on aluminium alloy 6061 and pure aluminium using a powder mixture of silicon oxide and aluminium by laser processing. A strong Al/Al2O3 interface was formed. The exothermic chemical reaction between SiO2 and Al may promote

  1. Shot peening of aluminium alloys

    International Nuclear Information System (INIS)

    Shot peening is a process of cold-hammering where a metallic surface is pelted with spherical grains. Each grain bumping into the surface acts as a hammer head and creates a small crater. The overlapping of these craters produces a residual compression layer just underneath the surface. It is well known that cracks cannot spread in a compression zone. In most cases of fatigue rupture and stress corrosion cracks propagate from the surface towards the inside so shot peening allows a longer lifetime of castings. Moreover most materials present a better resistance due to the cold-hammering effect of shot peening. Metallic surfaces can be treated in workshops or directly on site. Typical pieces that undergo shot peening on site are storing tanks, gas and steam turbines, tubes of steam generators and piping in oil or nuclear or chemical industries. This article describes shot peening from a theoretical and general point of view and presents the application to aluminium-lithium alloys. In the case of aluminium alloys shot peening can be used to shape the piece (peen-forming). (A.C.)

  2. Radiological impact of very slightly radioactive copper and aluminium recovered from dismantled nuclear facilities

    International Nuclear Information System (INIS)

    This work is in keeping with a large evaluation of doses likely to be received by public and non nuclear workers when dismantling nuclear installations. A bibliographic study and inquiries are realized, in the nuclear field to evaluate quantities of very slightly radioactive materials, in the conventional copper and aluminium recovery fields: waste recovery, metal refinery and processing, occupational or domestic uses of the metals or their alloys. In fact copper and aluminium waste arising from the dismantling of nuclear installations are mainly electrical cables constituents including insulation material which is mainly polyvinyle chloride (PVC). Estimated quantities are relatively low compared to steel quantities arising from dismantling. The study is based on the hypothesis of two PWRs dismantled per year, estimated quantities are 200 tonnes of copper, 40 tonnes of aluminium and 500 tonnes of PVC. A special case is also studied, which is the dismantling of low and medium uranium enrichment plant in Pierrelatte (France); the plant pipework is mainly made of an aluminium and magnesium alloy: AG3. From these informations, one can define exposure scenarios which may occur with a non negligible probability. The doses likely to be received under the foreseen conditions are calculated. Reference doses are established from recommendations of international organisations as ICRP, IAEA, NEA. Comparing the calculated doses and the reference doses, the activity level of the initial waste can be deduced as to follow the recommendations. The mean specific activity of main beta-gamma emitters in copper, aluminium and PVC are of the same order of magnitude, 10Bq.g-1. In the case of alpha emitters specific activity levels depend on the material and on the radionuclide, from 2 Bq.g-1 to 10 Bq.g-1 in copper, from 10 Bq.g-1 to 50 Bq.g-1 in aluminium

  3. Epoxy coatings electrodeposited on aluminium and modified aluminium surfaces

    Directory of Open Access Journals (Sweden)

    Lazarević Zorica Ž.

    2002-01-01

    Full Text Available The corrosion behaviour and thermal stability of epoxy coatings electrodeposited on modified aluminum surfaces (anodized, phosphatized and chromatized-phosphatized aluminium were monitored during exposure to 3% NaCl solution, using electrochemical impedance spectroscopy (EIS and thermogravimetric analysis (TGA. Better protective properties of the epoxy coatings on anodized and chromatized-phosphatized aluminum with respect to the same epoxy coatings on aluminum and phosphatized aluminum were obtained: higher values of Rp and Rct and smaller values of Cc and Cd, from EIS, and a smaller amount of absorbed water inside the coating, from TGA. On the other hand, a somewhat lower thermal stability of these coatings was obtained (smaller values of the ipdt temperature. This behavior can be explained by the less porous structure of epoxy coatings on anodized and chromatized-phosphatized aluminum, caused by a lower rate of H2 evolution and better wet ability.

  4. Refractory oxides containing aluminium and barium

    OpenAIRE

    Davies T.J.; Biedermann M.; Q-G. Chen; Emblem H. G.; Al-Douri W. A.

    1998-01-01

    Oxides containing aluminium and barium, optionally with chromium, are refractory with several possible industrial uses. A gel precursor of an oxide having the formula BaO.n(Al2xCr2yO3), where 1aluminium salt or a solution of an aluminium salt and a chromium III salt, then forming a gel which was fired to obtain the desired oxide. Filaments may be drawn as the gel is forming or extr...

  5. Dietary aluminium Intake Level for Rent Animals in a Primary and Secondary Aluminium Industry Surrounding Area

    Directory of Open Access Journals (Sweden)

    Mărioara Drugă

    2010-05-01

    Full Text Available The study was carried out in an aluminium industry surrounding area on purpose to evaluate dietary aluminium intake level for rent animals originated from fodder and water consumed by them. There were taken feed and water samples in different periods and from increasing distances from industrial platform, determined the aluminium level by atomic spectroscopy and calculated the rations for cattle and poultry. Conclusions: aluminium dietary intake level by ration depends by forage period for studied species, rations structure and distance from industrial platform and didn’t reach toxic level in any case.

  6. Evaluation of electromagnetic absorbing capacity of materials in foundry industry

    Directory of Open Access Journals (Sweden)

    D. Nowak

    2010-01-01

    Full Text Available In the paper, a research on determining the standing wave ratio as a measure of electromagnetic absorbing capacity of moulding materials is presented. Preliminary tests performed using a microwave strip line showed that high-silica, chromite and magnesite moulding sands are characterised by low absorbing capacity of microwaves. It was demonstrated that microwave absorbing capacity is significantly affected by chemical compounds included in the examined substrates. It was found that use of a microwave strip line permits precise determining characteristic microwave absorbing capacities of various moulding materials and thus their suitability for microwave drying/hardening of moulds and cores or for other foundry processes. Such a microwave drier can be applied for identifying mass components and for determining e.g. base granularity by means of precisely determined reflection ratios |Γ| and positions of minimum signal values.

  7. Temperature influence on structural changes of foundry bentonites

    Science.gov (United States)

    Holtzer, Mariusz; Bobrowski, Artur; Żymankowska-Kumon, Sylwia

    2011-10-01

    The results of investigations of three calcium bentonites, activated by sodium carbonate, applied in the foundry industry as binding material for moulding sands, subjected to the influence of high temperatures - are presented in the paper. Investigations were performed by the thermal analysis (TG) method, the infrared spectroscopy (FTIR) method and the modern Cu(II)-TET complex method (used for the determination of the montmorillonite content in bentonite samples). The occurrence of the dehydration process and two-stage dehydroxylation process was confirmed only for bentonite no. 2. This probably indicates that cis- and trans-isomers are present in the octahedric bentonite structure. Tests were performed at temperatures: 500, 550, 700, 900, 1000, 1100, 1200 °C.

  8. Electromagnet Gripping in Iron Foundry Automation Part I: Principles and Framework

    Directory of Open Access Journals (Sweden)

    Rhythm Suren Wadhwa

    2011-11-01

    Full Text Available Robot grippers are employed to position and retain parts in automated assembly operations. This paper presents an overview of electromagnet part handling framework in an iron foundry and an equivalent electromagnet circuit model. The manner in which this whole concept of automated gripping system operates will be discussed in this paper. The material handling system uses machine vision system coupled with conveyor motion and Ethernet communication strategy to assist the material handling system for transporting the foundry parts. The paper provides an overview of the electromagnet principles at play. The electromagnet interaction with the part is the key issue in the robust handling of this automated foundry system. This paper helps in the realization of the concept of automation in an iron foundry, in which the number of published studies is very limited.

  9. Determining Foundry Area of Bronze Vessel Using REE in Clay Mould Residues

    Institute of Scientific and Technical Information of China (English)

    2006-01-01

    The composition of casting clay core might provide clue to the foundry area of the bronze vessels. REE analysis of the residual clay mould was conducted by inductively coupled plasma atomic emission spectrometer (ICP-AES). Results reveal that characteristic of REE of clay mould from different region is dissimilar. It is feasible to restrict the possible foundry area of the bronze vessels on the basis of analysis of REE of clay mould residues on the bronzes. Meanwhile, this paper attempts to determine the foundry area of the bronze vessels unearthed at Jiuliandun tombs of Chu State, dated back to Warring States Period, in Zaoyang City, Hubei Province, and at Zuozhong cemetery, Spring and Autumn Period, in Jingmen City, Hubei Province. REE of clay core provides information on the foundry area of bronze vessels.

  10. Ergonomic and work safety evaluation criteria of process excellence in the foundry industry

    OpenAIRE

    Butlewski, M.; A. Misztal; Jasiulewicz-Kaczmarek, M.; Janik, S.

    2014-01-01

    The article presents a concept of criteria assessment called the “process excellence” for ergonomics and work safety in enterprises of the foundry industry as well as points to the possibility of its application.

  11. Implementation KMES Quality system for acquisition and processing data in chosen foundry

    Directory of Open Access Journals (Sweden)

    R. Sika

    2008-08-01

    Full Text Available In the paper, main assumptions, algorithms and functions of author’s KMES Quality system are discussed. Its working version is tested in chosen foundry by near 2 years. This system is applied to enlarge the use of chosen technological data accessible during foundry processes. The data can be introduced by means of keyboard directly in the fields (windows present on the PC screen according to program commands, instead of report-manuscripts containing measured results, or from the automated measurement recording system by direct data import to KMES Quality system. In the paper, a way of technological data acquisition with their further integration into main foundry databases and their processing, with taking into consideration e.g. kind of casting assortment, current time, sequences of measurements, are presented. Also the capabilities of linking KMES Quality system with SAP R/3 system existing in this foundry useful to quality assurance is show.

  12. Could the significantly increased risk of rheumatoid arthritis reported in Italian male steel workers be explained by occupational exposure to cadmium?

    Science.gov (United States)

    Murphy, Daniel; James, Benjamin; Hutchinson, David

    2016-01-01

    Multiple chronic disease risks have been identified in Italian furnace workers. A range of potential toxins have been identified in foundry dust. We suggest that the heavy metal cadmium (Cd) plays an important role in the development of chronic diseases, notably rheumatoid arthrits, and propose that research into the mechanism of action be undertaken to discover the aetiology of this link. PMID:27152117

  13. Research and application of enterprise resource planning system for foundry enterprises

    OpenAIRE

    Zhou Jianxin; Ji Xiaoyuan; Liao Dunming

    2013-01-01

    PPDB issues - four aspects of current management issues of foundry enterprises are discussed in this paper, including Production Management, Process Control, Duration Monitoring and Business Intelligence Data Analysis. Also a whole Enterprise Resource Planning (ERP) solution for foundry enterprises is proposed. The solution contains many models, four of which are used to solve the PPDB issues. These are called SPDB models, which separately are the Single-piece management model (based on casti...

  14. Application of a power quality analyser to the monitoring of sand preparation processes in foundry plants

    OpenAIRE

    K. Smyksy; R. Wrona; E. Ziółkowski

    2011-01-01

    Process control plays a major role in supervision and identification of states, for example in monitoring of electric circuits power- supplying the foundry machines and devices, such as sand preparation processes, moulding technologies, melting, cleaning and finishing of castings. The monitoring and control equipment includes the power quality analysers. Testing is done using a Japanese analyser KEW 6319 (Kyoritsu) applied to monitoring of the sand preparation process in a foundry plant with ...

  15. ELABORATION OF MANAGEMENT PLAN OF SOLID WASTE FROM SMALL CAST IRON FOUNDRIES

    OpenAIRE

    Carlos Alberto Mendes Moraes; Amanda Gonçalves Kieling; Daiane Calheiro; Daniel Canello Pires; Cynthia Fleming Batalha da Silveira; Ana Cristina de Almeida Garcia; Feliciane Andrade Brehm

    2013-01-01

    The foundry industry contributes to society meeting the demand of metal scrap recycling, but, at the same time, it brings a high risk of environmental impact for its many potentially pollutant wastes. Among these, there are slag and used foundry sand (cold cure molding). Through a survey about the production process of a small cast iron company, the collected data was compiled to determine the organizational setting in terms of generation and segregation of waste. From a complete ...

  16. New bicomponent binders for foundry moulding sands composed of phenol-furfuryl resin and polycaprolactone

    OpenAIRE

    K. Major – Gabryś; A. Grabarczyk; St. M. Dobosz; J. Jakubski

    2016-01-01

    The aim of this article is to test the properties of foundry moulding sands with a new bicomponent organic binder. The new binder is the composition of phenol-furfuryl resin, commonly used in foundry practice and biodegradable material – polycaprolactone. The paper presents the research of strength properties, thermal destruction and thermal deformation of moulding sands with a new bicomponent binder. It was proved that inserting polycaprolactone to phenol-furfuryl resin did not lower the ...

  17. Aluminium Process Fault Detection and Diagnosis

    Directory of Open Access Journals (Sweden)

    Nazatul Aini Abd Majid

    2015-01-01

    Full Text Available The challenges in developing a fault detection and diagnosis system for industrial applications are not inconsiderable, particularly complex materials processing operations such as aluminium smelting. However, the organizing into groups of the various fault detection and diagnostic systems of the aluminium smelting process can assist in the identification of the key elements of an effective monitoring system. This paper reviews aluminium process fault detection and diagnosis systems and proposes a taxonomy that includes four key elements: knowledge, techniques, usage frequency, and results presentation. Each element is explained together with examples of existing systems. A fault detection and diagnosis system developed based on the proposed taxonomy is demonstrated using aluminium smelting data. A potential new strategy for improving fault diagnosis is discussed based on the ability of the new technology, augmented reality, to augment operators’ view of an industrial plant, so that it permits a situation-oriented action in real working environments.

  18. Deformation features of aluminium in tensile tests

    International Nuclear Information System (INIS)

    It is presented a method to analyse stress-strain curves. Plastic and elastic strains were studied. The strains were done by tensile tests in four types of materials: highly pure aluminium, pure aluminium, commercially pure aluminium and aluminium - uranium. The chemical compositions were obtained by spectroscopy analysis and neutron activation analysis. Tensile tests were carried out at three strain rates, at room temperature, 100,200, 300 and 4000C, with knives extensometer and strain-gages to studied the elastic strain region. A multiple spring model based on two springs model to analyse elastic strain caused by tests without extensometers, taking in account moduli of elasticity and, an interactive analysis system with graphic capability were developed. It was suggested a qualitative model to explain the quantized multielasticity of Bell. (M.C.K.)

  19. Steam Initiated Surface Modification of Aluminium Alloys

    DEFF Research Database (Denmark)

    Din, Rameez Ud

    , crystalline nano-particles, role of steam-based treatment on adhesion of industrially applied powder coating, and investigations of a failed painted aluminium window profile due to defects in the extruded profile. Chapters 13 and 14 describe the overall discussion, conclusions and future work based......The extensive demand of aluminium alloys in various industries such as in transportationis mainly due to the high strength to weight ratio, which could be translated into fuel economy and efficiency. Corrosion protection of aluminium alloys is an important aspect for all applications which includes...... the use of aluminium alloys in the painted form requiring a conversion coating to improve the adhesion. Chromate based conversion coating processes are extremely good for these purposes, however the carcinogenic and toxic nature of hexavalent chromium led to the search for more benign and eco...

  20. Steam generated conversion coating on aluminium alloys

    DEFF Research Database (Denmark)

    Din, Rameez Ud; Jellesen, Morten Stendahl; Ambat, Rajan

    and growth of oxide film on different intermetallic particles and corrosion behaviour of such alloys.Surface morphology was observed by using FEG-SEM, EDX and FIB-SEM. Metal oxide surface characterization and compositional depth profiling were investigated by using XPS and GD-OES respectively......Aluminium and its alloys are widely used in aerospace industry owing to their high strength to weight ratio. The surface of aluminium under normal conditions has a thin oxide film (2.5-10 nm) responsible for its inherent corrosion resistance. This oxide film can further be converted or transformed......) depending on the preparation parameters/conditions. Moreover, with the knowledge of factors controlling film growth, composition and morphology, such oxide layers carry huge potential for practical applications. Pure aluminium (AA1090, 99.94 wt. %) and other aluminium alloy surfaces were exposed to high...

  1. Shear Viscosity of Aluminium under Shock Compression

    Institute of Scientific and Technical Information of China (English)

    LIU Fu-Sheng; YANG Mei-Xia; LIU Qi-Wen; CHEN Jun-Xiang; JING Fu-Qian

    2005-01-01

    @@ Based on the Newtonian viscous fluid model and the analytic perturbation theory of Miller and Ahrens for the oscillatory damping of a sinusoidal shock front, a flyer-impact technique is developed to investigate the effecti veviscosity of shocked aluminium.

  2. Barriers to and drivers for energy efficiency in the Swedish foundry industry

    International Nuclear Information System (INIS)

    Despite the need for increased industrial energy efficiency, studies indicate that cost-efficient energy conservation measures are not always implemented, explained by the existence of barriers to energy efficiency. This paper investigates the existence of different barriers to and driving forces for the implementation of energy efficiency measures in the energy intensive Swedish foundry industry. The overall results from a questionnaire show that limited access to capital constitutes by far the largest barrier to energy efficiency according to the respondents. A comparison between group-owned and privately owned foundries shows that, except for limited access to capital, they face different high-ranked barriers. While barriers within group owned companies are more related to organizational problems, barriers within private foundries are more related to information problems. This study also found that energy consultants or other actors working with energy issues in foundries are of major importance in overcoming the largest barriers, as the foundries consider them trustworthy. They may thus help the foundries overcome organizational problems such as lack of sub-metering and lack of budget funds by quantifying potential energy efficiency investments. The two, by far, most important drivers were found to be people with real ambition and long-term energy strategies

  3. Identification of Significant Impact of Silicon Foundry Sands Mining on LCIA

    Directory of Open Access Journals (Sweden)

    Jozef Mitterpach

    2015-12-01

    Full Text Available This paper presents a case study based on a LCA (Life Cycle Assessment research program of the silicon foundry sand (SFS due to the large quantity of produced waste foundry sand (WFS. The foundry waste is a high priority sector within the growing European foundry industry. It is necessary to understand the full life cycle of the foundry waste in order to correctly identify magnitude and types of impacts it has on the environment. System boundary includes the processes: mining, modification, packing, storage and transport to foundry. Inventory analysis data were analyzed and finally converted to the functional unit, which has been defined as one ton of SFS. The resulting environmental impact of SFS production in endpoint is: consumption of natural resources 70.9%, ecosystem quality 18.2% and human health 10.9%. The following portions, with respective percentages, have the greatest overall effect on these results: diesel fuel consumption 32.4% and natural gas consumption 28.7%, electricity usage 17.2%, transport 12.2%, devastation caused by the SFS 5.35% and oil (engine, gear and hydraulic consumption 4.14%. The highest contributor to the diesel fuel consumption is the SFS exploitation. The overall effect of desiccation was 35.8% and was caused by high consumption of resources and electricity.

  4. Bone marrow aluminium storage in renal failure.

    OpenAIRE

    Kaye, M.

    1983-01-01

    Using the staining method for aluminium with the ammonium salt of aurine tricarboxylic acid, aluminon, 18 patients with end stage renal disease gave positive reactions in iliac crest bone biopsies and 11 of these had positive staining in the bone marrow. In one the marrow was positive and the bone negative. The marrow reaction is putatively regarded as caused by aluminium storage in unidentified cells, possibly of the macrophage system which are strongly fluorescent when examined after prior ...

  5. DETERMINATION OF IMPURITY ELEMENTS IN ALUMINIUM

    Institute of Scientific and Technical Information of China (English)

    侯小琳; 张永保

    1994-01-01

    Twenty five impurity elements in aluminium applied as reactor material are determined.Titanium and nickel are determined with epithermal neutron activation analysis(NAA),magnesium and silicon by inductance coupling plasma emission spectra(ICP),other elements by thermal NAA.The fission coefficient of uranium is given by an experiment,the interferences of uranium to Ce,Nd,Mo,Zr,La,Sm are subtracted.The detection limits of these methods to all of impurity elements in aluminium are calculated.

  6. Silane based coating of aluminium mold

    DEFF Research Database (Denmark)

    2013-01-01

    having at least one closed cavity is provided, at least one surface of the at least one cavity being an aluminium surface coated with a silane based coating layer. The silane based anti-stiction coating improves the anti-stiction properties of the mold which may allow for molding and demolding...... of structures which would otherwise be difficult to mold. The resistance of the coated aluminium mold is significantly improved by applying a silane-based coating layer....

  7. Electrical Conductivity of Aluminium Alloy Foams

    Institute of Scientific and Technical Information of China (English)

    凤仪; 郑海务; 朱震刚; 祖方遒

    2002-01-01

    Closed-cell aluminium alloy foams were produced using the powder metallurgical technique. The effect of porosityand cell diameter on the electrical conductivity of foams was investigated and the results were compared with anumber of models. It was found that the percolation theory can be successfully applied to describe the dependenceof the electrical conductivity of aluminium alloy foams on the relative density. The cell diameter has a negligibleeffect on the electrical conductivity of foams.

  8. Ongoing characterization of passivated aluminium nanopowders

    Energy Technology Data Exchange (ETDEWEB)

    Kwok, Q.S.M.; Fouchard, R.C.; Turcotte, A-M.; Abdel-Qader, Z.; Jones, D.E.G. [Natural Resources Canada, CANMET, Canadian Explosives Research Laboratory, Ottawa, ON (Canada)

    2002-04-01

    For characterization, the thermal behaviour of two aluminium nanopowders - Alss and Alssef - in air was determined using differential scanning calorimetry (DSC), simultaneous thermogravimetry-DTA (TG-DTA) and accelerating rate calorimetry (ARC). Alss and Alssef were found to be less reactive to air than previously determined for Als And Alex, possibly due to their thicker and different type of passivating layer. Stability determination for Alss and Alssef in a wet oxidizing environment was carried out using ARC, whereas outgassing behaviour of mixtures of ammonium dinitramide (ADN) and the various aluminium powders was investigated using TG-DTA-FTIR-MS (Fourier Transform Infrared Spectrometry-Mass Spectrometry). The addition of various aluminium powders resulted in only minimal effect on the thermal stability of ADN. Electrostatic discharge, friction sensitivities of ADN and its mixtures with various aluminium powders, and thermal stability and sensitivity of mixtures of nano-sized molybdenum trioxide with aluminium nanopowders were also studied. The electrostatic discharge sensitivity of molybdenum trioxide was shown to increase by the addition of aluminium nanopowders. 23 refs., 5 tabs., 7 figs.

  9. Heat treatment of aluminium strip coils; Gluehbehandlung von Aluminium-Bandbunden

    Energy Technology Data Exchange (ETDEWEB)

    Schroeder, Dominik; Dambauer, Georg [LOI Thermprocess GmbH, Essen (Germany)

    2012-08-15

    Nowadays, aluminium strip coils are increasingly heat-treated in single-coil lifting hearth furnaces SCL. Flexible, individual heat treatment allows fast reactions to short term requirements for the production of aluminium strip and offers energy saving possibilities. The following report describes the advantages of single-coil hearth furnaces in terms of flexibility, energy consumption and possible configurations. (orig.)

  10. A preliminary study of the dermal absorption of aluminium from antiperspirants using aluminium-26.

    Science.gov (United States)

    Flarend, R; Bin, T; Elmore, D; Hem, S L

    2001-02-01

    Aluminium chlorohydrate (ACH), the active ingredient in many antiperspirants, was labeled with the radioisotope 26Al. The labeled ACH was then fractionated into about 100 samples using gel filtration chromatography. Each fraction was analyzed for 26Al and total aluminium content. Aluminium-26 was only detected in the fractions that also contained aluminium, which verified that the ACH was uniformly labeled. 84 mg of the labeled ACH was then applied to a single underarm of two adult subjects with blood and urine samples being collected over 7 weeks. Tape-stripping and mild washings of the skin were also collected for the first 6 days. Results indicate that only 0.012% of the applied aluminium was absorbed through the skin. At this rate, about 4 microg of aluminium is absorbed from a single use of ACH on both underarms. This is about 2.5% of the aluminium typically absorbed by the gut from food over the same time period. Therefore, a one-time use of ACH applied to the skin is not a significant contribution to the body burden of aluminium.

  11. Design of welded aluminium connections (Entwurf und Berechnung von Aluminium Schweissverbindungen)

    NARCIS (Netherlands)

    Soetens, F.

    1998-01-01

    In the past two decades considerable research effort has been put into welded aluminium connections in order to better understand their structural behaviour and to up-date the design rules in the existing standards at the time [1]. Since weids in aluminium are more critical compared to steel, the ab

  12. Aluminium exclusion and aluminium tolerance in woody plants

    Directory of Open Access Journals (Sweden)

    Ivano eBrunner

    2013-06-01

    Full Text Available The aluminium (Al cation Al3+ is highly rhizotoxic and is a major stress factor to plants on acid soils, which cover large areas of tropical and boreal regions. Many woody plant species are native to acid soils and are well adapted to high Al3+ conditions. In tropical regions, both woody Al accumulator and non-Al accumulator plants occur, whereas in boreal regions woody plants are non-Al accumulators. The mechanisms of these adaptations can be divided into those that facilitate the exclusion of Al3+ from root cells (exclusion mechanisms and those that enable plants to tolerate Al3+ once it has entered the root and shoot symplast (internal tolerance mechanisms. The biochemical and molecular basis of these mechanisms have been intensively studied in several crop plants and the model plant Arabidopsis. In this review, we examine the current understanding of Al3+ exclusion and tolerance mechanisms from woody plants. In addition, we discuss the ecology of woody non-Al accumulator and Al accumulator plants, and present examples of Al3+ adaptations in woody plant populations. This paper complements previous reviews focusing on crop plants and provides insights into evolutionary processes operating in plant communities that are widespread on acid soils.

  13. Aluminium as heating fuel. Tests with aluminium powder prove suitability in principle. Aluminium als Heizungs-Brennstoff. Versuche mit Aluminiumpulver beweisen prinzipielle Eignung

    Energy Technology Data Exchange (ETDEWEB)

    Weber, R.

    1990-12-01

    Tests prove that aluminium powder is perfectly suited as fuel and storage material for solar energy. The combustion product itself is again the base material for aluminium production, i.e. aluminium can be recycled. There are three problematic areas: 1. flame stability, 2. combustion duration and 3. environmental compatibility. Further development projects will aim at the construction of practice-orientated plants in which combustion, heat extraction and recovery of aluminium oxide is combined. A further aim is the melting burner to which aluminium is supplied in form of wires, cuttings or rods. (BWI).

  14. Toxicity of dissolved and precipitated aluminium to marine diatoms.

    Science.gov (United States)

    Gillmore, Megan L; Golding, Lisa A; Angel, Brad M; Adams, Merrin S; Jolley, Dianne F

    2016-05-01

    Localised aluminium contamination can lead to high concentrations in coastal waters, which have the potential for adverse effects on aquatic organisms. This research investigated the toxicity of 72-h exposures of aluminium to three marine diatoms (Ceratoneis closterium (formerly Nitzschia closterium), Minutocellus polymorphus and Phaeodactylum tricornutum) by measuring population growth rate inhibition and cell membrane damage (SYTOX Green) as endpoints. Toxicity was correlated to the time-averaged concentrations of different aluminium size-fractions, operationally defined as aluminium exposure varied between diatom species. C. closterium was the most sensitive species (10% inhibition of growth rate (72-h IC10) of 80 (55-100)μg Al/L (95% confidence limits)) while M. polymorphus (540 (460-600)μg Al/L) and P. tricornutum (2100 (2000-2200)μg Al/L) were less sensitive (based on measured total aluminium). Dissolved aluminium was the primary contributor to toxicity in C. closterium, while a combination of dissolved and precipitated aluminium forms contributed to toxicity in M. polymorphus. In contrast, aluminium toxicity to the most tolerant diatom P. tricornutum was due predominantly to precipitated aluminium. Preliminary investigations revealed the sensitivity of C. closterium and M. polymorphus to aluminium was influenced by initial cell density with aluminium toxicity significantly (paluminium toxicity to diatoms do not involve compromising the plasma membrane. These results indicate that marine diatoms have a broad range in sensitivity to aluminium with toxic mechanisms related to both dissolved and precipitated aluminium.

  15. Effect of aluminium phosphate as admixture on oxychloride cement

    Indian Academy of Sciences (India)

    M P S Chandrawat; R N Yadav

    2000-02-01

    The effect of admixing of aluminium phosphate on oxychloride cement in the matrix has been investigated. It is shown that aluminium phosphate retards the setting process of the cement and improves water-tightness.

  16. Structural colours and applications to anodised aluminium surfaces

    DEFF Research Database (Denmark)

    Johansen, Villads Egede

    This thesis investigates possible ways of creating aluminium with a milky white, metallic appearance for decorative purposes. Since white cannot be obtained through traditional absorption based dyeing of aluminium, optical mechanisms based on scattering by nanostructures are studied in order...

  17. Solidification of spent TBP solvent with aluminium chloride compounds

    International Nuclear Information System (INIS)

    The new techniques for processing spent TBP was investigated. It was proved that treatment of TBP containing DBP with aluminium chloride resulted in the formation of aluminium phosphate suitable for long term storage and final disposal

  18. Advances in development and application of aluminium batteries

    DEFF Research Database (Denmark)

    Qingfeng, Li; Zhuxian, Qiu

    2001-01-01

    Aluminium has long attracted attention as a potential battery anode because of its high theoretical voltage and specific energy. The protective oxide layer at aluminium surface is however detrimental to its performance to achieve its reversible potential, and also causing the delayed activation o...... aluminium batteres, especially aluminium-air batteries, and a wide range of their applications from emergency power supplies, reserve batteries field portable batteries, to batteries for electric vehicles and underwater propulsion....

  19. Friction stir welding (FSW) of aluminium foam sandwich panels

    OpenAIRE

    M. Bušić; Kožuh, Z.; D. Klobčar; Samardžić, I.

    2016-01-01

    The article focuses on the influence of welding speed and tool tilt angle upon the mechanical properties at the friction stir welding of aluminium foam sandwich panels. Double side welding was used for producing butt welds of aluminium sandwich panels applying insertion of extruded aluminium profile. Such insertion provided lower pressure of the tool upon the aluminium panels, providing also sufficient volume of the material required for the weldment formation. Ultimate tensile strength and f...

  20. Signalling a foundry mould filling degree with infrared sensors

    Directory of Open Access Journals (Sweden)

    M. Bogdan

    2008-07-01

    Full Text Available A contactless method of measuring a foundry mould filling degree in course of its pouring with liquid metal is suggested. The concept is based on infrared radiation of molten metal appearing in venting and flow-off holes. As the detector, an infrared channel receiving diode is applied. Three solutions were tested. In the first solution, the diode is placed at the calculated distance from the radiation source, in a housing that suppresses the scattered signal. The housing contains the electronics, while power supply and control signals are delivered by conductors. A diode actuation threshold is established in order to obtain high resolution and repeatability of the results. On the output, a miniature relay transmits the signal to the control system. In the second solution, the measuring system is supplied with a battery and the signal in transmitted through a plastic optical fibre. In the third solution, the optical fibre serves as an energy carrier. The optical system focuses the infrared radiation and introduces the energy to the optical fibre. On the other end of the fibre, a phototransistor amplifies the signal, forms it and transmits to the control system. Some experiments were carried out. Their results permitted noting disadvantages and advantages of individual solutions. It was evidenced that the measurement results obtained using the infrared radiation are independent on a constructional design. The solutions utilising optical fibres proved to be more useful in industrial conditions. Targets and further directions of research works using transceivers for wireless data transmission are presented.

  1. Foundry Wastes Reuse and Recycling in Concrete Production

    Directory of Open Access Journals (Sweden)

    Silvia Fiore

    2007-01-01

    Full Text Available The industrial process of a cast iron foundry plant located in the North of Italy was analyzed in order to determine the amount and kind of produced wastes. The main fractions are core and moulding sands, muds and powders from dust abatement plants, furnace and ladle slags, and exhaust lime, making about 750-800 t/d of residues for a production of about 800 t/d of globular and grey cast iron. All wastes were sampled and characterized by means of particle-size distribution and chemical analyses to evaluate the best reuse and recycling solutions. On the grounds of the gathered results, the residues may be divided in three categories according to the particle-size dimensions: below 0.1 mm, between 0.1 and 0.6 mm and above 0.6 mm. The fraction above 0.6 mm, mainly made of metallic iron, may be reused in the furnaces. The fraction between 0.1 mm and 0.6 mm may be reused in cores production, after a regeneration treatment. The fraction between 0.1 and 0.025 mm may be recycled as raw material for the concrete industry, and the below 0.025 mm fraction may be reused in green moulding operations. An economic evaluation of the proposed reuse and recycling solutions was performed.

  2. Biopolimers – structure, properties and applicability in the foundry industry

    Directory of Open Access Journals (Sweden)

    B. Grabowska

    2008-04-01

    Full Text Available A review of literature data concerning physicochemical properties and possibilities of practical utilisation of the most important natural biopolymers (proteins, celluloses, starch, chitozan are presented in the paper. Biopolymers being renewable natural polymers characterised by several required physicochemical properties (adhesivity, activity, no toxicity, biodegradability constitute more and more interesting processing raw material for various industrial utilisations including environment friendly binding agents for moulding sands. Protein and starch compositions are used as binding agents for moulding and core sands in the foundry industry. Preliminary tests – performed within own research - of modification and utilisation of biopolymers as binding agents for moulding sands are promising from many aspects: technological (adequate properties of moulding sands, ecological (no toxicity, biodegradability and economic (low price. Starch from the polysaccharide group seems to be especially interesting since it is abundant, easily obtainable, biodegradable and the cheapest polymer. At its actual low price and the possibility of using agricultural wastes in the production, problem of utilising starch in many industry branches can become significant, especially in Poland.

  3. Branch analysis of energy for foundries. Main report; Brancheenergianalyse for stoeberier. Hovedrapport

    Energy Technology Data Exchange (ETDEWEB)

    Ravn, O.; Olsen, H. [DTI, Energi (Denmark); Crepaz, R. [Industriel Metallurgi (Denmark); Togeby, M. [AKF, Koebenhavn (Denmark)

    1994-08-01

    Branch energy analysis has been accomplished for the Danish Foundry Branch Association, assisted by the Energy Agency. The period covered is September 1993 - May 1994. 6 foundries considered to be representative for the branch were analyzed in detail. The most profitable possibilities of energy saving measures were localized. Investigation of the energy requiring processes proved that energy consumption of a foundry is primarily concentrated in 3 areas, consuming about 80 % of the total energy consumption. These three areas are casting, ventilation and pressurized gases. The 6 surveyed foundries can save energy corresponding to ca. 30 mln kWh. Energy consumption is distributed over electric power (roughly 65 %), gas (roughly 20 %), oil (roughly 11 %), district heating (4 %). The large saving potentials are to be released by: covering the melters, covering with built-in gas burner to heat the foundry ladles, recovering heat from the cooling water from melters and compressors, reducing the pressure drop above the filter and optimizing the exhaust system etc. (EG) 41 refs.

  4. Mechanisms of advanced oxidation processing on bentonite consumption reduction in foundry.

    Science.gov (United States)

    Wang, Yujue; Cannon, Fred S; Komarneni, Sridhar; Voigt, Robert C; Furness, J C

    2005-10-01

    Prior full-scale foundry data have shown that when an advanced oxidation (AO) process is employed in a green sand system, the foundry needs 20-35% less makeup bentonite clay than when AO is not employed. We herein sought to explore the mechanism of this enhancement and found that AO water displaced the carbon coating of pyrolyzed carbonaceous condensates that otherwise accumulated on the bentonite surface. This was discerned by surface elemental analysis. This AO treatment restored the clay's capacity to adsorb methylene blue (as a measure of its surface charge) and water vapor (as a reflection of its hydrophilic character). In full-scale foundries, these parameters have been tied to improved green compressive strength and mold performance. When baghouse dust from a full-scale foundry received ultrasonic treatment in the lab, 25-30% of the dust classified into the clay-size fraction, whereas only 7% classified this way without ultrasonics. Also, the ultrasonication caused a size reduction of the bentonite due to the delamination of bentonite particles. The average bentonite particle diameter decreased from 4.6 to 3 microm, while the light-scattering surface area increased over 50% after 20 min ultrasonication. This would greatly improve the bonding efficiency of the bentonite according to the classical clay bonding mechanism. As a combined result of these mechanisms, the reduced bentonite consumption in full-scale foundries could be accounted for. PMID:16245849

  5. Foundry sands as low-cost adsorbent material for Cr (VI) removal.

    Science.gov (United States)

    Campos, I; Alvarez, J A; Villar, P; Pascual, A; Herrero, L

    2013-01-01

    The potential of foundry sands, industrial waste from the iron foundry industry, was evaluated for the removal of Cr (VI) using discontinuous assays. Chemical foundry sands are composed of fine silica sand, furanic resins as binder, chemical catalyst and residual iron particles. The influence ofpH, agitation rate and metal concentration on the removal process was investigated. Kinetic and equilibrium tests were conducted to determine Cr (VI) removal from aqueous solutions at a temperature range of 25-55 degrees C. Cr (VI) removal of 40-100% for a range of pH 6-1.6 was obtained. This removal was attributed to the presence of a large number of protonated silanol and aluminol groups. Cr (VI) adsorption in foundry sands follows a pseudo-second-order kinetic reaction (Ho model, r2 > 0.999) reaching kinetic constants of 0.341, 0.551, 0.775 and 0.920 g/mg h at 25, 35, 45 and 55 degrees C, respectively. The adsorption data were fitted to the Langmuir adsorption isotherm model (r > 0.99) obtaining adsorption capacities (q(max)) of 1.99, 2.40, 2.50, and 3.14 mg Cr (VI)/g sand at 25, 35, 45 and 55 degrees C, respectively. Calculated Gibbs free energy change (deltaG0), adsorption energy (E) and activation energy (E(a)) values indicate that a physisorption mechanism governs Cr (VI) adsorption process in foundry sands. PMID:24191460

  6. Amelioration of physical strength in waste foundry green sands for reuse as a soil amendment.

    Science.gov (United States)

    de Koff, J P; Lee, B D; Dungan, R S

    2008-01-01

    To avoid increasing costs of landfill disposal, it has become increasingly important for U.S. foundries to identify beneficial reuses for the 8 to 12 million tons of waste foundry sand (WFS) generated annually. A major drawback to the reuse of some WFSs as a soil amendment is their high soil strength, under dry conditions, where root growth may be limited. Fifteen WFSs were analyzed for strength to rupture using lab-formed clods, exchangeable cations (Na, Mg, Ca), metal oxide concentration (Fe, Mn, Al, Si), cation exchange capacity (CEC), and % clay. Several WFS samples from gray iron foundries demonstrated high strength to rupture values (> 1.5 MPa), and could potentially restrict root growth in amended soils. The percentage of Na-bentonite exhibited a positive correlation (R(2) = 0.84) with strength to rupture values. When WFSs containing more Na-bentonite were saturated with 1 mol L(-1) Ca ions, strength values decreased by approximately 70%. Waste foundry sands containing less Na-bentonite were saturated with 1 mol L(-1) Na ions and exhibited a threefold increase in strength. Additions of gypsum (up to 9.6 g kg(-1) sand) to high strength waste foundry sands also caused decreases in strength. These results indicate that high strength WFSs have properties similar to hardsetting soils which are caused by high Na(+) clay content and can be ameliorated by the addition of Ca(2+). PMID:18948487

  7. Aluminium allergy and granulomas induced by vaccinations for children

    DEFF Research Database (Denmark)

    Andersen, Rosa Marie O; Zachariae, Claus; Johansen, Jeanne Duus

    2014-01-01

    Vaccination with aluminium-adsorbed vaccines can induce aluminium allergy with persistent itching subcutaneous nodules at the injection site - vaccination granulomas. In this article we give an overview of childhood aluminium-adsorbed vaccines available in Denmark. Through literature studies we...... examine the incidence, the symptoms and the prognosis for the vaccination granulomas and the allergy. Finally we discuss the status in Denmark....

  8. Stability of aluminium beams in case of fire

    NARCIS (Netherlands)

    Meulen, O.R. van der; Soetens, F.; Maljaars, J.

    2014-01-01

    Fire is often the dominant design criterion for aluminium structures. Present design rules for aluminium constructions in fire neglect both the decrease in susceptibility to local buckling and the effects of creep, that are intrinsic to aluminium. They may therefore either overestimate or underestim

  9. Energy Absorption of Monolithic and Fibre Reinforced Aluminium Cylinders

    NARCIS (Netherlands)

    De Kanter, J.L.C.G.

    2006-01-01

    Summary accompanying the thesis: Energy Absorption of Monolithic and Fibre Reinforced Aluminium Cylinders by Jens de Kanter This thesis presents the investigation of the crush behaviour of both monolithic aluminium cylinders and externally fibre reinforced aluminium cylinders. The research is based

  10. Qimingxing Aluminium of Jinma Group Ceases Production

    Institute of Scientific and Technical Information of China (English)

    2009-01-01

    <正>Jinma Group announced on December 23 that its subsidiary Meishan Qimingxing Aluminium decided to cease production starting from De- cember 23,and that the company will keep a close eye to the market and will resume pro- duction once the market bounces back.In 2007, Jinma Group took over Meishan Qimingxing’s 40% share by 112 million yuan to enter the aluminium industry.Meishan Qimingxing’s assets include a 125,000-ton production line of aluminium and 168 300KA electrolytic baths. Affected by the state’s macro-regulation policy in early years,the company’s profit fell short of estimates.Net profit of Meishan Qimingxing in 2007 was 10.65 million yuan.

  11. The improvement of aluminium casting process control by application of the new CRIMSON process

    Science.gov (United States)

    Dai, X.; Jolly, M.; Zeng, B.

    2012-07-01

    All The traditional foundry usually not only uses batch melting where the aluminium alloys are melted and held in a furnace for long time, but also uses the gravity filling method in both Sand Casting Process (SCP) and Investment Casting Process (ICP). In the gravity filling operation, the turbulent behaviour of the liquid metal causes substantial entrainment of the surface oxide films which are subsequently trapped into the liquid and generate micro cracks and casting defects. In this paper a new CRIMSON process is introduced which features instead of gravity filling method, using the single shot up-casting method to realize the rapid melting and rapid filling mould operations which reduce the contact time between the melt and environment thus reducing the possibility of defect generation. Another advantage of the new process is the drastic reduction of energy consumption due to shortened melting and filling time. Two types of casting samples from SCP and ICP were compared with the new process. The commercial software was used to simulate the filling and solidification processes of the casting samples. The results show that the new process has a more improved behaviour during filling a mould and solidification than the two conventional casting processes.

  12. 40 CFR Table 2 to Subpart Zzzzz of... - Procedures for Establishing Operating Limits for New Affected Sources Classified as Large Foundries

    Science.gov (United States)

    2010-07-01

    ... Limits for New Affected Sources Classified as Large Foundries 2 Table 2 to Subpart ZZZZZ of Part 63... Standards for Hazardous Air Pollutants for Iron and Steel Foundries Area Sources Pt. 63, Subpt. ZZZZZ, Table... Sources Classified as Large Foundries As required in § 63.10898(k), you must establish operating...

  13. Diamond grooving of rapidly solidified optical aluminium

    Science.gov (United States)

    Abou-El-Hossein, Khaled; Hsu, Wei-Yao; Ghobashy, Sameh; Cheng, Yuan-Chieh; Mkoko, Zwelinzima

    2015-10-01

    Traditional optical aluminium grades such as Al 6061 are intensively used for making optical components for applications ranging from mould insert fabrication to laser machine making. However, because of their irregular microstructure and relative inhomogeneity of material properties at micro scale, traditional optical aluminium may exhibit some difficulties when ultra-high precision diamond turned. Inhomogeneity and micro-variation in the material properties combined with uneven and coarse microstructure may cause unacceptable surface finish and accelerated tool wear, especially in grooving operation when the diamond tool edge is fully immersed in the material surface. Recently, new grades of optical aluminium that are featured by their ultra-fine microstructure and improved material properties have been developed to overcome the problem of high tool wear rates. The new aluminium grades have been developed using rapid solidification process which results in extremely small grain sizes combined with improved mechanical properties. The current study is concerned with investigating the performance of single-point diamond turning when grooving two grades of rapidly solidified aluminium (RSA) grades: RSA905 which is a high-alloyed aluminium grade and RSA443 which has a high silicon content. In this study, two series of experiments employed to create radial microgrooves on the two RSA grades. The surface roughness obtained on the groove surface is measured when different combinations of cutting parameters are used. Cutting speed is varied while feed rate and depth of cut were kept constant. The results show that groove surface roughness produced on RSA443 is higher than that obtained on RSA905. Also, the paper reports on the effect of cutting speed on surface roughness for each RSA grade.

  14. The characterization of trace metals and organics in spent foundry sands over a one-year period

    Science.gov (United States)

    Millions of tons of spent sand, used to create metalcasting molds, are generated by the foundry industry each year in the United States. Not surprisingly, spent foundry sands (SFSs) are an excellent substitute for virgin sands that are currently used in manufactured soils and geotechnical applicati...

  15. 77 FR 34012 - Foundry Coke Products From the People's Republic of China: Continuation of Antidumping Duty Order

    Science.gov (United States)

    2012-06-08

    ... Five-Year (``Sunset'') Review, 76 FR 74775 (December 1, 2011). \\2\\ See Foundry Coke Products from the... FR 20788 (April 6, 2012) and accompanying Issues and Decision Memorandum. \\3\\ See Foundry Coke Products from China Determination, 77 FR 32998 (June 4, 2012), and USITC Publication 4326 (May 29,...

  16. Characterization of physical and chemical properties of spent foundry sands pertinent to beneficial use in manufactured soils

    Science.gov (United States)

    Of 2,000 United States foundries, 93% produce ferrous or aluminum castings, generating 9.4 million tons of non-hazardous spent foundry sand (SFS) annually, of which only 28% is beneficially used. The U.S. EPA Resource Conservation Challenge identifies SFS as a priority material for beneficial use a...

  17. Analysis of total metals in waste molding and core sands from ferrous and non-ferrous foundries

    Science.gov (United States)

    Waste molding and core sands from the foundry industry have been successfully used around the world as byproducts in geotechnical and agricultural applications. Although waste foundry sands (WFSs) are generally not considered hazardous in nature, relevant data are not available in Argentina. This ...

  18. New aluminium alloys with high lithium content

    Energy Technology Data Exchange (ETDEWEB)

    Schemme, K.; Velten, B.

    1989-06-01

    Since the early 80's there have been made great efforts to replace the high strength aluminium alloys for the aircraft and space industry by a new generation of aluminium-lithium alloys. The attractivity of this kind of alloys could be increased by a further reduction of their density, caused by an increasing lithium content (/ge/ 5 wt.% Li). Therefore binary high-lithium containing alloys with low density are produced and metallografically investigated. A survey of their strength and wear behavior is given by using tensile tests and pin abrasing tests. (orig.).

  19. Concentrations of PCDD/PCDFs and PCBs in spent foundry sands.

    Science.gov (United States)

    Dungan, Robert S; Huwe, Janice; Chaney, Rufus L

    2009-05-01

    Approximately 10 million tons of spent foundry sand (SFS) are generated in the United States each year, and their beneficial use in agricultural and horticultural applications is being considered. Other studies have demonstrated that trace elements are low enough in sands from iron, steel, and aluminum foundries to allow their beneficial use. Because data were not available on polychlorinated dibenzo-p-dioxins, polychlorinated dibenzofurans, and polychlorinated biphenyls in SFSs, we analyzed representative spent sands from 10 foundries to assess the potential for these compounds to limit their use in soil-related applications. The total TEQ (toxicity equivalent) concentrations ranged from 0.01 to 3.13 ng TEQ kg(-1), with an average concentration of 0.58 ng TEQ kg(-1). These concentrations are within the range of natural background in soils. PMID:19264346

  20. Drying of water based foundry coatings: Innovative test, process design and optimization methods

    DEFF Research Database (Denmark)

    Di Muoio, Giovanni Luca; Johansen, Bjørn Budolph

    capacity goals there is a need to understand how to design, control and optimize drying processes. The main focus of this project was on the critical parameters and properties to be controlled in production in order to achieve a stable and predictable drying process. We propose for each of these parameters...... on real industrial cases. These tools have been developed in order to simulate and optimize the drying process and reduce drying time and power consumption as well as production process design time and cost of expensive drying equipment. Results show that test methods from other industries can be used...... of Denmark with the overall aim to optimize the drying process of water based foundry coatings. Drying of foundry coatings is a relatively new process in the foundry industry that followed the introduction of water as a solvent. In order to avoid moisture related quality problems and reach production...

  1. China’s Aluminium Consumption and the Related Policies

    Institute of Scientific and Technical Information of China (English)

    2006-01-01

    <正>China is a major aluminium consumer country in the world. In 2005, China produced 7.81 million tons aluminium and imported 640,000 tons. Meanwhile, China also exported 1.32 million tons aluminium in 2005. China’s apparent consumption of aluminium in 2005 was about 7.1 million tons, which was 9.3 times over that in 1990. China’s aluminium consumption growth has kept at an annual average of 16.1 per cent since 1990, which makes China the

  2. China’s Production and Market of Aluminium Extruded Profiles

    Institute of Scientific and Technical Information of China (English)

    2008-01-01

    <正>Chinese aluminium extrusion industry came into existence at the early 1950s with most products used in military industry and national defence.At the beginning of 1980s,the produc- tion of construction aluminium profiles started simultaneously in North and South China.In the following thirty years,the aluminium extru- sion industry entered into a quickly developing stage with a focus on construction aluminium profiles.With the blooming real estate industry, the demand for construction aluminium profiles from the domestic market has a tendency of yearly increase.From 2000,the quick devel- opments of China’s auto and railway vehicle

  3. Problems of scientific and development research concerning the reclamation of used foundry sands

    Directory of Open Access Journals (Sweden)

    R. Dańko

    2010-10-01

    Full Text Available In traditional technologies of casting moulds and core production on the basis of high-silica sands with binding agent addition, the reclamation consists mainly of a sand recovery and very seldom of a sand and bentonite recovery.Analysis of data from several countries indicates that from 600 to 1200 kg of fresh sand is used for 1 tonne of ferrous casting alloys. In Poland it is 1000 kg of sand for 1 tonne of castings [1]. Out of this amount approximately 20% of fresh sand is used for core production and the remaining amount for rebounding moulding sands. Analysis of data from 20 largest Polish foundries, performed in 2004 [2] indicates that approximately 50% of waste foundry sands is reclaimed while the rest is directed to dumping grounds. Taking into account all remaining foundries it can be estimated that approximately 250-350 000 tonnes of waste foundry sands are sent to dumping grounds annually.Important issue are costs of storage, which depend on the kind of wastes and on the ownership form of dump-sites (municipal dumpinggrounds, plant’s or own [belonging to the foundry] as well as on their relation to the costs of purchasing fresh sands. Average charges for storage of moulding sands wastes on storage yards in Europe are within the range: 12.5 to 61 Eu, which means from 85% to above 400% of purchasing costs of 1 tonne of fresh high-silica sand. The contractual price accepted for such sand in the BREF UE document [3] is 14.56 Eu. Problems of scientific and development research concerning the reclamation of used foundry sands can be systematised according to the research fields and the actual state of knowledge - based on the analysis of scientific papers.

  4. Technologies for decreasing the tap temperature to save energy in steel foundries

    Science.gov (United States)

    Biswas, Siddhartha

    Steel foundries are one of the most energy intensive industries. The increasing concerns over volatile energy cost and carbon dioxide emission have pushed foundries to improve efficiency and hence decrease electrical energy consumption. Statistical analysis of industrial survey data was combined with computational fluid dynamics (CFD) modeling to investigate the best industrial practices and opportunities to improve energy efficiency. Reducing tap temperature was identified as one of the important ways of reducing energy consumption. Steel foundries typically tap at 1650-1800°C (3000-3300°F) which is 100-250°C (150-450°F) higher than the pouring temperature. The steel temperature is elevated to compensate for the temperature loss associated with tapping, holding and transporting the liquid steel from the furnace to the pouring floor. Based on experimental investigations and CFD modeling of heat losses during holding in the ladle for different foundry practices, a spreadsheet calculator has been developed to calculate the optimum tap temperature for the specific foundry practices which will eliminate unnecessary superheating. The calculated results were compared and validated with industrial measurements. Improving the lining refractory is one significant way of reducing heat losses during holding of the steel in ladle. Silica sand linings are being used in steel foundries as an inexpensive and convenient material for short holding times and small volumes. The possibilities of improvements of silica sand linings by the addition of lower density cenospheres (hollow spheres), a byproduct of coal fired power plants, was studied through property measurements and laboratory trials.

  5. Irradiation damage in aluminium single crystals produced by 50-keV aluminium and copper ions

    DEFF Research Database (Denmark)

    Henriksen, L.; Johansen, A.; Koch, J.;

    1968-01-01

    Aluminium single crystals, thin enough to be examined by electron microscopy, have been irradiated with 50-keV aluminium and copper ions. The irradiation fluxes were in the range 1011–1014 cm−2 s−1 and the doses were from 6 × 1012 to 6 × 1014 cm−2. Irradiation along either a or a direction produces...... rows of dislocation loops all lying parallel to one particular direction. If the aluminium target is quenched from 600 °C and annealed at room temperature prior to irradiation with aluminium ions, the rows of loops are suppressed. The amount of damage observed is considerably less than would...

  6. Aluminium composite casting dispersion reinforced with iron-aluminium and silicon carbide phases

    OpenAIRE

    B. Formanek; J. Piątkowski; J. Szymszal

    2010-01-01

    Aluminium matrix composite with dispersion-reinforced, made by similar to stircasting process was characterised. The mixture of powders was produced by the process of mechanical agglomeration of powdered FexAly and SiC with aluminium. The chemical composition ofagglomerates was selected in a way such as to obtain 25 wt.% reinforcement of the AlSi9Cu4 silumin matrix. Applying thermal analysis ATD, the alloy solidification process was determined, reading out the typical solidification parameter...

  7. Application of a power quality analyser to the monitoring of sand preparation processes in foundry plants

    Directory of Open Access Journals (Sweden)

    K. Smyksy

    2011-10-01

    Full Text Available Process control plays a major role in supervision and identification of states, for example in monitoring of electric circuits power- supplying the foundry machines and devices, such as sand preparation processes, moulding technologies, melting, cleaning and finishing of castings. The monitoring and control equipment includes the power quality analysers. Testing is done using a Japanese analyser KEW 6319 (Kyoritsu applied to monitoring of the sand preparation process in a foundry plant with low level of mechanization, equipped with the sand preparation unit based on a roller mixer.

  8. Highly Unidirectional Uniform Optical Grating Couplers, Fabricated in Standard 45nm SOI-CMOS Foundry Process

    CERN Document Server

    Urošević, Stevan Lj

    2014-01-01

    This paper defines new structures of highly unidirectional uniform optical grating couplers which are all within constraints of the standard 45nm SOI-CMOS foundry process. Analysis in terms of unidirectivity and coupling efficiency is done. Maximum achieved unidirectivity (power radiation in one direction) is 98%. Unidirectional uniform gratings are fabricated in the standard 45nm SOI-CMOS foundry process. These gratings are measured and compared, using the new method of comparison, with typical bidirectional uniform gratings fabricated in the same process, in terms of coupling efficiency (in this case unidirectivity) with the standard singlemode fiber. For both types of gratings spectrum is given, measured with optical spectrum analyzer.

  9. Database for foundry engineers – simulationDB – a modern database storing simulation results

    Directory of Open Access Journals (Sweden)

    P. Malinowski

    2010-11-01

    Full Text Available Purpose: of this paper The main aim of this paper is to build specific database system for collecting, analysing and searching simulation results.Design/methodology/approach: It was prepared using client-server architecture. Then was prepared GUI - Graphical User Interface.Findings: New database system for foundry was discovered.Practical implications: System development is in progress and practical implication will be hold in one of iron foundry in next year.Originality/value: The original value of this paper is innovative database system for storing and analysing simulation results.

  10. Optimization of casting defects analysis with supply chain in cast iron foundry process

    Directory of Open Access Journals (Sweden)

    C. Narayanaswamy

    2016-10-01

    Full Text Available Some of the foundries are in need of meeting production targets and due to the urgency they ignore the rejections. The objective of this paper is to analyze the various defects, [1] from molding process in a cast iron foundry. The Failure Mode Effects Analysis (FMEA in quality control [2-6] with suitable supply chain for mold making process considering rejection rates are identified and analyzed in terms of Risk Priority Number (RPN to prioritize the attention for each of the problem. The optimum levels of selected parameters [7] are obtained in this analysis.

  11. [Risk and features of occupational diseases in nonferrous metallurgy workers of Kolsky Transpolar area].

    Science.gov (United States)

    Siurin, S A; Chashchin, V P; Frolova, N M

    2015-01-01

    The study covered data on 977 cases of occupational diseases in 615 workers of nonferrous metallurgy in Kolsky Transpolar area. Findings are high risk of occupational diseases in workers engaged into electrolysis production of aluminium, all nickel reprocessing and pyrometallic copper reprocessing (GR 7.02-10.0). Electrolysis operators and anode operators of aluminium production are more prone to occupational diseases, with bone and muscular disorders (46.8%) prevalent in the morbidity structure. Respiratory diseases are more prevalent (68.2-100%) in the occupational morbidity structure of copper-nickelindustry workers. Conclusion is made on mandatory improvement of the work conditions and more effective individual protective means against occupational hazards in workers of nonferrous metallurgy in Kolsky Transpolar area.

  12. Molecular breeding of cereals for aluminium resistance

    Science.gov (United States)

    Aluminium (Al3+) toxicity is the primary factor limiting crop production on acidic soils worldwide. In addition to an application of lime for soil amelioration, Al3+ resistant plant varieties have been deployed to raise productivity on such hostile soils. This has been possible due to the exploita...

  13. Experimental analysis of cut welding in aluminium

    DEFF Research Database (Denmark)

    Dorph, Pernille; De Chiffre, Leonardo; Bay, Niels

    1993-01-01

    Cut welding is a newly developed cold pressure welding process. In the present work, an experimental investigation was carried out analyzing the mechanisms involved in cut welding of a block to a strip. Experiments were carried out in technically pure aluminium. The investigation has involved...

  14. Aluminium hydroxide-induced granulomas in pigs

    DEFF Research Database (Denmark)

    Valtulini, S; Macchi, C; Ballanti, P;

    2005-01-01

    in the muscles of the neck (group slaughtered). The pigs had been injected with a vaccine containing 40 mg/2 ml dose of aluminium hydroxide as adjuvant. Research consisted of two phases: first, an epidemiological study was carried out, aimed at determining the risk factors for the granulomas. The results...

  15. Indentation of aluminium foam at low velocity

    Directory of Open Access Journals (Sweden)

    Shi Xiaopeng

    2015-01-01

    Full Text Available The indentation behaviour of aluminium foams at low velocity (10 m/s ∼ 30 m/s was investigated both in experiments and numerical simulation in this paper. A flat-ended indenter was used and the force-displacement history was recorded. The Split Hopkinson Pressure bar was used to obtain the indentation velocity and forces in the dynamic experiments. Because of the low strength of the aluminium foam, PMMA bar was used, and the experimental data were corrected using Bacon's method. The energy absorption characteristics varying with impact velocity were then obtained. It was found that the energy absorption ability of aluminium foam gradually increases in the quasi-static regime and shows a significant increase at ∼10 m/s velocity. Numerical simulation was also conducted to investigate this process. A 3D Voronoi model was used and models with different relative densities were investigated as well as those with different failure strain. The indentation energy increases with both the relative density and failure strain. The analysis of the FE model implies that the significant change in energy absorption ability of aluminium foam in indentation at ∼10 m/s velocity may be caused by plastic wave effect.

  16. Microstructure Development during Solidification of Aluminium Alloys

    NARCIS (Netherlands)

    Ruvalcaba Jimenez, D.G.

    2009-01-01

    This Thesis demonstrates studies on microstructure development during the solidification of aluminium alloys. New insights of structure development are presented here. Experimental techniques such as quenching and in-situ High-brilliance X-ray microscopy were utilized to study the microstructure evo

  17. Older workers

    NARCIS (Netherlands)

    Ybema,J.F.; Giesen, F.

    2014-01-01

    Due to an ageing population and global economic competition, there is a societal need for people to extend their working lives while maintaining high work productivity. This article presents an overview of the labour participation, job performance, and job characteristics of older workers in the Eur

  18. Automação industrial e sistemas informatizados de gestão da produção em fundições de mercado Industrial automation and computerized production management systems in make-to-order foundries

    Directory of Open Access Journals (Sweden)

    Flavio Cesar F. Fernandes

    2002-12-01

    Full Text Available Fundição é um processo de fabricação que vem crescendo em importância. O principal objetivo deste artigo é analisar, em termos de automação e sistemas informatizados de gestão da produção (SIGP, as fundições de mercado (fundições que produzem sob encomenda um grande número de pedidos vindos, em geral, de um grande número de clientes no interior do Estado de São Paulo pertencentes aos 5 principais pólos (Piracicaba, Indaiatuba, Limeira, São Carlos e Itu com 10 a 250 trabalhadores. Das 61 empresas do interior de São Paulo, 35 situam-se nesses 5 pólos (ou em suas imediações; entrevistamos pessoalmente os diretores industriais e visitamos o chão de fábrica de 30 fundições dentre essas 35. Analisamos quase 200 tabelas de freqüência e de contingência e extraímos várias conclusões, por exemplo: (i entre os três principais problemas e necessidades relativos à produção, dois deles estão diretamente relacionados com a automação industrial e com os SIGP; (ii são coincidentes os interesses em automação e SIGP.Foundry is a manufacturing process with a growing importance. The main objective of this paper is to analyze, in terms of automation and of computerized production management systems (CPMS, the make-to-order foundry in the interior of the state of São Paulo belonging to 5 main foundry industrial districts (Piracicaba, Indaiatuba, Limeira, São Carlos and Itu with 10 to 250 workers. From the 61 enterprises in the interior of São Paulo State, 35 are situated in these 5 industrial districts (or in their neighborhood; we interviewed personally the industrial executive officer and visited the shop-floor of 30 among this 35 foundries. We have analyzed almost 200 frequency and contingency tables and draw several conclusions, for example: (i among the three main problems and necessities related with production, two of them are directly related with automation and CPMS; (ii automation and CPMS generate coincident

  19. Use of an integrated approach to characterize the physicochemical properties of foundry green sands

    Energy Technology Data Exchange (ETDEWEB)

    Carnin, Raquel L.P. [Tupy S.A., Rua Albano Schmidt 3.400, Joinville, Santa Catarina (Brazil); Folgueras, Marilena Valadares; Luvizao, Rubia Raquel; Correia, Sivaldo Leite [Universidade do Estado de Santa Catarina, Rua Paulo Malschitzki, s/numero - Campus Universitario Prof. Avelino Marcante, Bairro Zona Industrial Norte, Joinville, Santa Catarina (Brazil); Cunha, Carlos Jorge da [Universidade Federal do Parana, Centro Politecnico, Jardim das Americas, Curitiba, Parana (Brazil); Dungan, Robert S., E-mail: robert.dungan@ars.usda.gov [USDA-ARS, Northwest Irrigation and Soils Research Laboratory, 3793 North 3600 East, Kimberly, ID 83341 (United States)

    2012-09-10

    Highlights: Black-Right-Pointing-Pointer Physicochemical properties of fresh, spent, and landfilled foundry green sands were determined. Black-Right-Pointing-Pointer A phase composition model was postulated for each material based on thermogravimetric results. Black-Right-Pointing-Pointer Sand from the landfill was determined to be composed of almost pure silica sand. Black-Right-Pointing-Pointer Weathering is likely responsible for removing the coating materials from the green sands. Black-Right-Pointing-Pointer Landfilled sands may be suitable for reuse within the foundry or beneficial use applications. - Abstract: A fresh green sand, spent green sand, and a weathered spent green sand (wSGS) from a foundry landfill were analyzed using diffractometry, electron microscopy, fluorometry, granulometry, spectrometry, and thermogravimetry (TG). Our objective was to understand how the physicochemical properties of the foundry green sands change from their original form after being subjected to the casting process, then after weathering at the landfill. A quantitative phase composition model was also postulated for each material based on the TG results and it was found to be the most reliable and informative quantitative data for this type of residue. The weathered sample, that remained in a landfill for two years, was found to be composed of almost pure sand. Because of the weathering process, it may be possible to use the wSGS as a virgin sand replacement in the regeneration system or in geotechnical applications where bentonite would affect the properties of the final product.

  20. Technological behaviour and recycling potential of spent foundry sands in clay bricks.

    Science.gov (United States)

    Alonso-Santurde, R; Andrés, A; Viguri, J R; Raimondo, M; Guarini, G; Zanelli, C; Dondi, M

    2011-03-01

    The feasibility of recycling spent foundry sand in clay bricks was assessed in laboratory, pilot line and industrial trials, using naturally occurring sand as a reference. Raw materials were analyzed by X-ray fluorescence, X-ray diffraction, particle size distribution, and leaching and combined to produce bodies containing up to 35% wt. sand. The extrusion, drying and firing behaviour (plasticity, drying sensitivity, mechanical strength, bulk density, water absorption, and shrinkage) were determined. The microstructure, phase composition, durability and leaching (EN 12457, granular materials, end-life step, European Waste Landfill Directive; NEN 7345, monolithic materials, use-life step, Dutch Building Material Decree) were evaluated for bricks manufactured at optimal firing temperature. These results demonstrate that spent foundry sand can be recycled in clay bricks. There are no relevant technological drawbacks, but the feasibility strongly depends on the properties of the raw materials. Spent foundry sand may be introduced into bricks up to 30% wt. Most of the hazardous elements from the spent foundry sand are inertized during firing and the concentrations of hazardous components in the leachates are below the standard threshold for inert waste category landfill excepting for chromium and lead; however, their environmental risk during their use-life step can be considered negligible. PMID:21129840

  1. Research and application of enterprise resource planning system for foundry enterprises

    Directory of Open Access Journals (Sweden)

    Zhou Jianxin

    2013-01-01

    Full Text Available PPDB issues - four aspects of current management issues of foundry enterprises are discussed in this paper, including Production Management, Process Control, Duration Monitoring and Business Intelligence Data Analysis. Also a whole Enterprise Resource Planning (ERP solution for foundry enterprises is proposed. The solution contains many models, four of which are used to solve the PPDB issues. These are called SPDB models, which separately are the Single-piece management model (based on casting lifecycle, Process management model (based on task-driven technology, Duration monitoring model (based on surplus period, and Business intelligence data analysis model (based on data mining. An ERP system for foundry enterprises, named HZERP, was researched and developed, and applied to a sand casting company of single piece and small batch production. Qualitatively and quantitatively comparing the application effect before and after implementing the HZERP system, the result demonstrated that the foundry ERP system based on the SPDB models can help metal casting enterprises achieve the single-piece management, better regulate the production processes, improve production and delivery management, shorten the production cycle, reduce costs, and speed up the capital turnover to a large extent.

  2. Metals in waste foundry sands and an evaluation of their leaching and transport to groundwater

    Science.gov (United States)

    While most waste molding foundry sands (WFSs) are not hazardous in nature, regulatory agencies are often reluctant to permit their beneficial use in agricultural and geotechnical applications due to concerns over metal leaching. The objective of this study was to quantify total and Toxicity Characte...

  3. Concentrations of PCDD/PCDFs and PCBs in spent foundry sands

    Science.gov (United States)

    Approximately 10 million tons of spent foundry sand (SFS) are generated in the U.S. each year, and their beneficial use in agricultural and horticultural applications is being considered. Other studies have demonstrated that trace elements are low enough in sands from iron, steel, and aluminum foun...

  4. The Characterization of Total and Leachable Metals in Foundry Molding Sands

    Science.gov (United States)

    Waste molding sands from the foundry industry have been successfully used as a component in manufactured soils, but concern over metal contamination must be addressed before many states will consider this beneficial use. Since there is little data available on this topic, the purpose of this study ...

  5. The characterization and composition of bacterial communities in soils blended with spent foundry sand

    Science.gov (United States)

    Spent foundry sands (SFSs) are a likely replacement for virgin aggregate used in manufactured soils, such as topsoils, potting soils, and landscaping mixes. While SFSs generally contain low concentrations of trace elements and xenobiotics, concerns about their impact upon environmental receptors ha...

  6. APEX (Air Pollution Exercise) Volume 8: Industrialist's Manual No. 3, Rusty's Iron Foundry.

    Science.gov (United States)

    Environmental Protection Agency, Research Triangle Park, NC. Office of Manpower Development.

    The Industrialist's Manual No. 3, Rusty's Iron Foundry is part of a set of 21 manuals (AA 001 009-001 029) used in APEX (Air Pollution Exercise), a computerized college and professional level "real world" game simulation of a community with urban and rural problems, industrial activities, and air pollution difficulties. The first two sections,…

  7. Waste Foundry Sand Soil Amendment to Reduce Atrazine Loading to Surface Runoff

    Science.gov (United States)

    A series of experiments was conducted to evaluate the potential for surface applied foundry sand (FS) waste material to reduce atrazine in runoff water from fields having atrazine-based weed management. In the first experiment, the ability of several FSs to remove atrazine from the water column was ...

  8. METRO-APEX Volume 13.1: Industrialist's Manual No. 3, Rusty's Iron Foundry. Revised.

    Science.gov (United States)

    University of Southern California, Los Angeles. COMEX Research Project.

    The Industrialist's Manual No. 3 (Rusty's Iron Foundry) is one of a set of twenty-one manuals used in METRO-APEX 1974, a computerized college and professional level, computer-supported, role-play, simulation exercise of a community with "normal" problems. Stress is placed on environmental quality considerations. APEX 1974 is an expansion of…

  9. Older workers

    OpenAIRE

    Ybema, J.F.; Giesen, F.

    2014-01-01

    Due to an ageing population and global economic competition, there is a societal need for people to extend their working lives while maintaining high work productivity. This article presents an overview of the labour participation, job performance, and job characteristics of older workers in the European Union. The way in which several factors, including health, working conditions, skills and knowledge, and social and financial factors influence sustainable employability and the early retirem...

  10. A new low-cost method of reclaiming mixed foundry waste sand based on wet-thermal composite reclamation

    OpenAIRE

    Fan Zitian; Liu Fuchu; Long Wei

    2014-01-01

    A lot of mixed clay-resin waste sand from large-scale iron foundries is discharged every day; so mixed waste sand reclamation in low cost and high quality has a great realistic significance. In the study to investigate the possibility of reusing two types of waste foundry sands, resin bonded sand and clay bonded sand which came from a Chinese casting factory, a new low-cost reclamation method of the mixed foundry waste sand based on the wet-thermal composite reclamation was proposed. The wast...

  11. First wall design of aluminium alloy R-tokamak

    International Nuclear Information System (INIS)

    A design study of a low-activation D-T tokamak Reacting Plasma Project In Nagoya has been finished. The study emphasizes the vacuum vessel and the bumper limiter. Our choice of materials (aluminium vacuum vessel, copper conductors, aluminium TF coil case and lead shield) results in a radiation level of about 1 x 10-3 times that of a TFTR type design, and 1 x 10-4 times that of JET type design, at 2 weeks after one D-T shot. Thick graphite tiles will be fixed directly on the aluminium vacuum vessel using aluminium spring washers and bolts. With this simplified structure of the bumper limiter, the inner surface temperature of the thick aluminium vacuum vessel will be less than 1200C which is required to reduce the overaging effect of the aluminium alloy. (orig.)

  12. What is the risk of aluminium as a neurotoxin?

    Science.gov (United States)

    Exley, Christopher

    2014-06-01

    Aluminium is neurotoxic. Its free ion, Al(3+) (aq), is highly biologically reactive and uniquely equipped to do damage to essential cellular (neuronal) biochemistry. This unequivocal fact must be the starting point in examining the risk posed by aluminium as a neurotoxin in humans. Aluminium is present in the human brain and it accumulates with age. The most recent research demonstrates that a significant proportion of individuals older than 70 years of age have a potentially pathological accumulation of aluminium somewhere in their brain. What are the symptoms of chronic aluminium intoxication in humans? What if neurodegenerative diseases such as Alzheimer's disease are the manifestation of the risk of aluminium as a neurotoxin? How might such an (outrageous) hypothesis be tested?

  13. Toxicity of dissolved and precipitated aluminium to marine diatoms.

    Science.gov (United States)

    Gillmore, Megan L; Golding, Lisa A; Angel, Brad M; Adams, Merrin S; Jolley, Dianne F

    2016-05-01

    Localised aluminium contamination can lead to high concentrations in coastal waters, which have the potential for adverse effects on aquatic organisms. This research investigated the toxicity of 72-h exposures of aluminium to three marine diatoms (Ceratoneis closterium (formerly Nitzschia closterium), Minutocellus polymorphus and Phaeodactylum tricornutum) by measuring population growth rate inhibition and cell membrane damage (SYTOX Green) as endpoints. Toxicity was correlated to the time-averaged concentrations of different aluminium size-fractions, operationally defined as permeability were observed for any of the three diatoms suggesting that mechanisms of aluminium toxicity to diatoms do not involve compromising the plasma membrane. These results indicate that marine diatoms have a broad range in sensitivity to aluminium with toxic mechanisms related to both dissolved and precipitated aluminium. PMID:26921729

  14. Straggling of heavy ions in aluminium

    International Nuclear Information System (INIS)

    An effort has been made to determine the straggling in aluminium of 4He, 16O and 35Cl ions of different energies produced by the tandem Van de Graaff at Harwell. The technique consists of scattering the accelerated and collimated ions in a scattering chamber from a 0.100 mg/cm2 gold foil, allowing the scattered ions to pass through a two aperture collimator, using different aluminium foils over one of the apertures and stopping the two emergent beams in a good quality silicon surface barrier detector the output of which is connected to a 4096 channel analyser. The energy widths obtained in the case of helium ions are in fair agreement with both the Bloch and the recent Tschalar (1968) theory. The measured widths in the case of heavy ions are very large and can be explained only if account is taken of their charge distributions in foils. This study should be useful in ion implantation work. (author)

  15. China will Reduce Aluminium Export in 2005

    Institute of Scientific and Technical Information of China (English)

    2005-01-01

    <正>Starting from January 1, 2005, China eliminated the 8 per cent export tax rebate for aluminium, and further more, the exporters will have to pay 5 per cent export tax. This is beyond the expectations of the producers, for most of them thought only the 8 per cent export tax rebate would be eliminated and it was still too early to add the export tax.

  16. FSW characterization of 6082 aluminium alloys sheets

    OpenAIRE

    K. Mroczka; A. Pietras

    2009-01-01

    Purpose: The purpose of the investigations was to elaborate a set of FSW parameters for connecting 6082 aluminium alloy sheets allowing to produce welds of highest strength.Design/methodology/approach: The FSW was tried at different speeds and at additional cooling. The welds microstructure was studied using optical and scanning electron microscopes. The mechanical properties of produced connections are discussed regarding their tensile test and microhardness measurements.Findings: The FSW we...

  17. Methods of inoculation of pure aluminium structure

    Directory of Open Access Journals (Sweden)

    J. Szajnar

    2008-03-01

    Full Text Available Purpose: The main aim of investigations was the reduction of grain size and unification of structure for pure Al casting by introduction of small amount of inoculant (less than obligatory standart PN-EN 573-3, which concerning about aluminium purity, with electromagnetic field and variable casting parameters.Design/methodology/approach: To investigations it was used light microscopy and TEM. Surfaces of samples which were prepared for macro- and microstructure analysis were etched with use of solution of: 50g Cu, 400ml HCl, 300ml HNO3 and 300ml H2O. Thin foils for TEM investigations were electropolished with use of 20 ml HClO4 and 80ml CH3OH.Findings: The results of investigations and their analysis show possibility of effective inoculation of pure aluminium structure by use of some factors such as: different materials of the mould, influencing of stirring electromagnetic field into metal during solidification, inoculation by introducing AlTi5B1 inoculant into liquid aluminium and changing the pouring temperature.Research limitations/implications: I further research, authors of this paper are going to application of introduced method of inoculation in industrial tests.Practical implications: The work presents refinement of structure method which are particularly important in continuous and semi – continuous casting where products are used for plastic forming. Large columnar crystals zone result in forces extrusion rate reduction and during the ingot rolling delamination of external layers can occur. Thus, in some cases ingot skinning is needed, which rises the production costs.Originality/value: Contributes to research on size reduction in pure aluminium structure.

  18. Aluminium matrix composites fabricated by infiltration method

    OpenAIRE

    L.A. Dobrzański; M. Kremzer; A. J. Nowak; Nagel, A.

    2009-01-01

    Purpose: The aim of this work is to examine the structure and properties of metal matrix composites obtained by infiltration method of porous ceramic preforms by liquid aluminium alloy.Design/methodology/approach: Ceramic preforms were manufactured by the sintering method of ceramic powder. The preform material consists of powder Condea Al2O3 CL 2500, however, as the pore forming the carbon fibers Sigrafil C10 M250 UNS were used. Then ceramic preforms were infiltrated with liquid eutectic EN ...

  19. Softening Behaviour of Selected Commercially Pure Aluminium Model Alloys

    OpenAIRE

    Sande, Gunnar

    2012-01-01

    A characterization of the softening behaviour of four different commercially pure aluminium alloys has been carried out. The work is related to the MOREAL project (Modelling towards value-added recycling friendly aluminium alloys), where the main goal is to quantify the effect of the elements in recyclable aluminium alloys on microstructure and mechanical properties during thermo-mechanical processing. Typical elements are iron (Fe), silicon (Si) and manganese (Mn), and the alloys studied in ...

  20. Un-optimistic Prospects for the Westward Movement of Aluminium

    Institute of Scientific and Technical Information of China (English)

    2014-01-01

    <正>The westward movement of aluminium is essential for the industrial development.Up till now,the northwestern area has planned to construct more than 40 aluminium projects with a total production capacity of over 20 million tons.The future rate of progress of newly constructed projects are directly related to the supplies of the aluminium market,having critical guiding meaning for the trends of

  1. Friction factor of CP aluminium and aluminium–zinc alloys

    Indian Academy of Sciences (India)

    N Vidhya Sagar; K S Anand; A C Mithun; K Srinivasan

    2006-12-01

    Friction factor has been determined for CP aluminium and aluminium–zinc alloys using ring compression test at different temperatures from 303 K to 773 K. It is found that CP aluminium exhibits sticking whereas Al–Zn alloys do not exhibit sticking at elevated temperatures. Hot working of Al–Zn alloy is easier than that of CP aluminium at 773 K. As zinc content increases up to 10 wt% the friction factor decreases up to 0.02.

  2. Aluminium supplier selection for the automotive parts manufacturer

    OpenAIRE

    M. Cieśla

    2016-01-01

    This paper presents a methodology for selection of the optimal sources of supply, which is also known as the problem of supplier selection. Theoretical considerations are expanded with research related to aluminium supplier selection for a hypothetical manufacturer of aluminium parts for transportation equipment located in Poland. Evaluation of five suppliers of aluminium from Poland, Germany and Slovenia has been conducted using a weighted scoring method, a strengths and weaknesses method an...

  3. Corrosion of Metal-Matrix Composites with Aluminium Alloy Substrate

    Directory of Open Access Journals (Sweden)

    B. Bobic

    2010-03-01

    Full Text Available The corrosion behaviour of MMCs with aluminium alloy matrix was presented. The corrosion characteristics of boron-, graphite-, silicon carbide-, alumina- and mica- reinforced aluminium MMCs were reviewed. The reinforcing phase influence on MMCs corrosion rate as well as on various corrosion forms (galvanic, pitting, stress corrosion cracking, corrosion fatique, tribocorrosion was discussed. Some corrosion protection methods of aluminium based MMCs were described

  4. Tribological characteristics of coatings on aluminium and its alloys

    OpenAIRE

    Abdul-Mahdi, Fadhil S

    1987-01-01

    This thesis was submitted for the degree of Doctor of Philosophy and awarded by Brunel University. Hard anodising on aluminium and its alloys has been widely practised for many years in order to improve the resistance of the otherwise poor wear characteristics of aluminium. In recent years there has been an increasing interest in other treatments and coatings, on both aluminium and other base metals. The aim of this investigation is to explain the tribological performance and wear mechanis...

  5. Wearing tests on aluminium coated with diamond by triboadhesion

    Institute of Scientific and Technical Information of China (English)

    J.M.RodríguezLelis; B.D.Angulo; J.O.Colín; J.PorcayoCalderón

    2001-01-01

    In this work the results obtained from subjecting aluminium coated with diamond by tri-boadhesion to a wearing process with a plane rider. Here it is shown the ratio of the normal toshearing forces, called friction factor, as an indication of the resistance of the surface. It was foundthat the film of the aluminium coated with diamond resisted three times compared with the oxida-tion film of commercial aluminium, which for the purpose of this work was considered withoutcoating.

  6. Behaviour and design of aluminium alloy structural elements

    OpenAIRE

    Su, Meini; 蘇玫妮

    2014-01-01

    Aluminium alloys are nonlinear metallic materials with continuous stress-strain curves that are not well represented by the simplified elastic, perfectly plastic material model used in most existing design specifications. The aims of this study are to develop a more efficient design method for aluminium alloy structures by rationally exploiting strain hardening. The key components of this study include laboratory testing, numerical modelling and development of design guidance for aluminium al...

  7. Multiply-negatively charged aluminium clusters and fullerenes

    Energy Technology Data Exchange (ETDEWEB)

    Walsh, Noelle

    2008-07-15

    Multiply negatively charged aluminium clusters and fullerenes were generated in a Penning trap using the 'electron-bath' technique. Aluminium monoanions were generated using a laser vaporisation source. After this, two-, three- and four-times negatively charged aluminium clusters were generated for the first time. This research marks the first observation of tetra-anionic metal clusters in the gas phase. Additionally, doubly-negatively charged fullerenes were generated. The smallest fullerene dianion observed contained 70 atoms. (orig.)

  8. Aluminium in the rail transportation market

    Energy Technology Data Exchange (ETDEWEB)

    Zehnder, J. [Alcan Alesa Engineering Ltd., Zurich (Switzerland). Alcan Mass Transportation Systems

    2002-07-01

    Rail-transportation is not, as one might expect, a homogeneous market but extremely fragmented and even with huge differences from continent to continent, i.e. in North America freight transport is dominating whereas in Europe passenger transport prevails. A first segmentation splits infrastructure from vehicles. In a second layer of segmentation we distinguish between light rail vehicles, heavy metros, regional trains, intercity trains, high speed trains with and without tilting, maglev trains, freight vehicles and locomotives. Finally, we find aluminium applications in wheels, suspension parts, brake equipment, traction equipment, body structure, hang on parts and interior trim. On the infrastructure side best use of aluminium is in the field of power supply. In order to have the best solution for each application, all forms of products such as castings, forgings, flat rolled products and extrusions are needed and the engineers are using a broad choice or different alloys for all the requirements such as structural strength, decorative aspect, electrical conductivity, wear resistance, weldability, corrosion resistance etc. Innovation cycles in rail transportation are very slow, mainly because the expected life of vehicles is over 30 years and so no fleet owner will run the risk of getting vehicles with non-proven components, i.e. where a safe life of over 30 years cannot be shown. In the following the most important aluminium applications are shown and discussed. (orig.)

  9. Plasmonic enhancement of photoluminescence from aluminium nitride

    Science.gov (United States)

    Flynn, Chris; Stewart, Matthew

    2016-03-01

    Aluminium nitride (AlN) films were grown on c-plane sapphire wafers by molecular beam epitaxy (MBE) under aluminium-rich conditions. The excess aluminium (Al) accumulated on the surface of the films as micro-scale droplets 1-10 μm in size, and as Al nanoparticles with diameters in the range 10-110 nm. Photoluminescence (PL) measurements were performed on the AlN samples using a 193 nm Excimer laser as the excitation source. Prior to PL measurements the wafers were cleaved in half. One half of each wafer was submitted to a 10 min treatment in H3PO4 heated to 70 °C to remove the excess Al from the film surface. The remaining half was left in the as-deposited condition. The mean intensities of the near-band-edge PL peaks of the as-deposited samples were 2.0-3.4 times higher compared to the samples subjected to the H3PO4 Al-removal treatment. This observation motivated calculations to determine the optimal Al surface nanosphere size for plasmonic enhancement of PL from AlN. The PL enhancement was found to peak for an Al nanosphere radius of 15 nm, which is within the range of the experimentally-observed Al nanoparticle sizes.

  10. Aluminium composite casting dispersion reinforced with iron-aluminium and silicon carbide phases

    Directory of Open Access Journals (Sweden)

    B. Formanek

    2010-10-01

    Full Text Available Aluminium matrix composite with dispersion-reinforced, made by similar to stircasting process was characterised. The mixture of powders was produced by the process of mechanical agglomeration of powdered FexAly and SiC with aluminium. The chemical composition ofagglomerates was selected in a way such as to obtain 25 wt.% reinforcement of the AlSi9Cu4 silumin matrix. Applying thermal analysis ATD, the alloy solidification process was determined, reading out the typical solidification parameters. The methods of light and scanning microscopy were used to reveal the structure of composite casting. Changes in chemical composition and phase composition of particles of the FeAl intermetallic phase in aluminium matrix were confirmed. The structure of silumin casting with matrix containing microregions of ceramic and intermetallic phases, typical of hybrid reinforcements, was obtained.

  11. Thermal formation of corundum from aluminium hydroxides prepared from various aluminium salts

    Indian Academy of Sciences (India)

    J Temuujin; Ts JADAMBAA; K J D Mackenzie; P Angerer; F Porte; F Riley

    2000-08-01

    Aluminium hydroxides have been precipitated from various aluminium salts and the differences in their thermal behaviour have been investigated. Pseudoboehmite derived from the nitrate, sulfate and chloride all form -Al2O3 at ∼ 400°C but the formation of -Al2O3 at 1200°C occurs more readily in the material derived from the sulfate. This contains a higher concentration of anionic impurities related to differences in the solubility of the original aluminium salts. The sulfate is retained in the gel to higher temperatures at which its eventual decomposition may lead to the formation of a reactive pore structure which facilitates the nucleation of -Al2O3.

  12. Synthesis of aluminium nanoparticles by arc evaporation of an aluminium cathode surface

    Indian Academy of Sciences (India)

    M Gazanfari; M Karimzadeh; S Ghorbani; M R Sadeghi; G Azizi; H Karimi; N Fattahi; Z Karimzadeh

    2014-06-01

    Aluminium nanoparticles (Al Nps) are synthesized using arc discharge method by applying direct current between aluminium electrodes in liquid environment without any use of vacuum equipment, heat exchangers, high temperatures furnaces and inert gases. After synthesis of Al Nps, in situ coating process on the nanoparticles was performed immediately. The effects of media on the yield and morphology of aluminium nanoparticles were investigated. Analysis result of the samples indicated that particle size was less than 30 nm, when 120 A/cm2 arc current was used. In addition, coating agent can affect arc velocity, arc stability, morphology and composition of the nanoparticles. Resultant nanoparticles were identified using X-ray powder diffraction (XRD), also their surface morphology was studied by scanning electron microscopy (SEM) and transmission electron microscopy (TEM) and finally the accuracy of coating was assessed with infrared (IR) spectroscopy.

  13. Cold-impregnated aluminium. A new source of nickel exposure.

    Science.gov (United States)

    Lidén, C

    1994-07-01

    A new technique for finishing anodized aluminium was introduced during the 1980s--cold impregnation with nickel. Nickel is available on the surface of cold-impregnated aluminium, as shown by the dimethylglyoxime test. Chemical analysis with EDXA showed that nickel was in the form of NiSO4. A case of work-related allergic contact dermatitis in an engraver with nickel allergy is reported. It transpired that the patient was exposed to nickel in connection with aluminium. It is concluded that cold-impregnated aluminium is a new source of nickel exposure, probably previously unknown to dermatologists. PMID:7924288

  14. Effects of aluminium surface morphology and chemical modification on wettability

    Science.gov (United States)

    Rahimi, M.; Fojan, P.; Gurevich, L.; Afshari, A.

    2014-03-01

    Aluminium alloys are some of the predominant metals in industrial applications such as production of heat exchangers, heat pumps. They have high heat conductivity coupled with a low specific weight. In cold working conditions, there is a risk of frost formation on the surface of aluminium in the presence of water vapour, which can lead to the deterioration of equipment performance. This work addresses the methods of surface modification of aluminium and their effect of the underlying surface morphology and wettability, which are the important parameters for frost formation. Three groups of real-life aluminium surfaces of different morphology: unpolished aluminium, polished aluminium, and aluminium foil, were subjected to surface modification procedures which involved the formation of a layer of hydrophilic hyperbranched polyethyleneglycol via in situ polymerization, molecular vapour deposition of a monolayer of fluorinated silane, and a combination of those. The effect of these surface modification techniques on roughness and wettability of the aluminium surfaces was elucidated by ellipsometry, contact angle measurements and atomic force microscopy. We demonstrated that by employing different types of surface modifications the contact angle of water droplets on aluminium samples can be varied from 12° to more than 120°. A crossover from Cassie-Baxter to Wenzel regime upon changing the surface roughness was also observed.

  15. Friction stir welding (FSW of aluminium foam sandwich panels

    Directory of Open Access Journals (Sweden)

    M. Bušić

    2016-07-01

    Full Text Available The article focuses on the influence of welding speed and tool tilt angle upon the mechanical properties at the friction stir welding of aluminium foam sandwich panels. Double side welding was used for producing butt welds of aluminium sandwich panels applying insertion of extruded aluminium profile. Such insertion provided lower pressure of the tool upon the aluminium panels, providing also sufficient volume of the material required for the weldment formation. Ultimate tensile strength and flexural strength for three-point bending test have been determined for samples taken from the welded joints. Results have confirmed anticipated effects of independent variables.

  16. Aluminium anode for biogalvanic metal--oxygen -cells

    Energy Technology Data Exchange (ETDEWEB)

    Weidlich, E.

    1975-02-20

    The invention deals with an aluminium anode for biogalvanic metal--oxygen cells. The object of the invention is to improve further an aluminium anode for biogalvanic metal--oxygen cells. In particular, the lifetime is to be increased and the Faraday degree of efficiency is to be improved by suppressing an excessive hydrogen development. The anode is thus constructed so as to have a metal net on both sides with aluminium layers, and the surfaces of the aluminium layers not facing the metal net are lapped or sand-blasted and have an anodized layer on their boundary regions.

  17. Negative aluminium electrode for biogalvanic metal-oxygen cells

    Energy Technology Data Exchange (ETDEWEB)

    Weidlich, E.

    1977-03-24

    The invention deals with an aluminium anode for biogalvanic metal-oxygen cells. The object of the invention is to further improve an aluminium anode for biogalvanic metal-oxygen cells. In particular, the service life is to be increased and the Faraday degree of efficiency is to be improved, by suppressing an excessive hydrogen development. The anode is thus constructed so as to have a metal net on both sides with aluminium layers and the surfaces of the aluminium layers not facing the metal net are lapped or sand-blasted and have an eloxal layer on their boundary regions.

  18. Design process optimization, virtual prototyping of manufacturing, and foundry-portable DFM (Invited Paper)

    Science.gov (United States)

    Hogan, James; Progler, Christopher; Chatila, Ahmad; Bruggeman, Bert; Heins, Mitchell; Pack, Robert; Boksha, Victor

    2005-05-01

    We consider modern design for manufacturing (DFM) as a manifestation of IC industry re-integration and intensive cost management dynamics. In that regard DFM is somewhat different from so-called design for yield (DFY) which essentially focuses on productivity (yield) management (that is not to say that DFM and DFY do not have significant overlaps and interactions). We clearly see the shaping of a new "full-chip DFM" infrastructure on the background of the "back to basics" design-manufacturing re-integration dynamics. In the presented work we are focusing on required DFM-efficiencies in a "foundry-fabless" link. Concepts of "virtual prototyping of manufacturing", "design process optimization", and "foundry-portable DFM" models are explored. Both senior management of the industry and leading design groups finally realize the need for a radical change of design styles. Some of the DFM super-goals are to isolate designers from process details and to make designs foundry portable. It requires qualification of designs at different foundries. In their turn, foundries specified and are implementing a set of DFM rules: "action-required", "recommended", and "guidelines" while asking designers to provide netlist and testing information. Also, we observe strong signs of innovation coming back to the mask industry. Powerful solutions are emerging and shaping up toward mask-centered IP as a business. While it seems that pure-play foundries have found their place for now in the "IDM+" model (supporting manufacturing capacity of IDMs) it is not obvious how sustainable the model is. Wafer as a production unit is not sufficient anymore; foundries are being asked by large customers to price products in terms of good die. It brings back the notion of the old ASIC business model where the foundry is responsible for dealing with both random and systematic yield issues for a given design. One scenario of future development would be that some of the leading foundries might eventually

  19. New sol–gel refractory coatings on chemically-bonded sand cores for foundry applications to improve casting surface quality

    DEFF Research Database (Denmark)

    Nwaogu, Ugochukwu Chibuzoh; Poulsen, T.; Stage, R.K.;

    2011-01-01

    Foundry refractory coatings protect bonded sand cores and moulds from producing defective castings during the casting process by providing a barrier between the core and the liquid metal. In this study, new sol–gel refractory coating on phenolic urethane cold box (PUCB) core was examined. The coa......Foundry refractory coatings protect bonded sand cores and moulds from producing defective castings during the casting process by providing a barrier between the core and the liquid metal. In this study, new sol–gel refractory coating on phenolic urethane cold box (PUCB) core was examined......–gel coated cores have better surface quality than those from uncoated cores and comparable surface quality with the commercial coatings. Therefore, the new sol–gel coating has a potential application in the foundry industry for improving the surface finish of castings thereby reducing the cost of fettling...... in the foundry industry since the raw materials and technology are easily affordable....

  20. Applications of the systems theory to the designing of the sand preparation sub-system in foundry plants

    Directory of Open Access Journals (Sweden)

    R. Wrona

    2009-07-01

    Full Text Available This study provides the basic principles for designing the functional structure of manufacturing systems and their components. The analysis of functional values is applied to create the technological and manufacturing model underlying the design of the foundry equipment with machine units and materials handling systems. Quoted examples illustrate the approved procedure to be applied to control the sand preparation process in a foundry.

  1. Air pollution inside a small bronze foundry plant, measured by the energy dispersive X-ray fluorescence technique

    International Nuclear Information System (INIS)

    The aim of this paper was to evaluate the chemical concentration of some elements in Suspended Particulate Matter (SPM) inside a small bronze (copper and zinc alloy) foundry plant. Using a rotating streaker air-particulate sampler, it was possible to collect fine (aerodynamic diameters between 2.5 to 10 μm) and coarse particulates (aerodynamic diameters larger than 10 μm) in strips deposited on membranes, during eight hours, with a twenty minutes step. This first fraction is particularly important, because it can reach the lung alveoli and, depending on their chemical composition and concentration, cause serious damage to the health. Each sample strip, containing the deposited SPM was analyzed by energy dispersive X-ray Fluorescence (EDXRF) technique, using in the excitation a collimated the X-ray beam coming from a Mo target tube (30 kV, 20 ma, Zr filter). For collimating it was used a bronze collimator with 72 mm long, 10 mm at entrance diameter and 5 x 0.5 mm rectangular slit at exit. The characteristic X-ray detection was carried out using a Si(Li) semiconductor detector coupled to a multi-channel analyzer, and the X-ray spectra were fitted with the AXIL software. The temporal profiles for twelve chemical elements are evaluated. The critical moment to the worker health in that industrial activity was during the molding process, when high concentration peaks for toxic chemical elements were measured: Zn, Pb, Cu e Ni in the fine and coarse fractions, and Cr in the coarse fraction. The Pb concentration found in the suspended particulate was shown very superior to the maximum level established by WHO, suggesting a constant monitoring of the atmosphere in these work places.(Author)

  2. A study on the recycling of aluminium alloy 7075 scrap

    Energy Technology Data Exchange (ETDEWEB)

    Oezer, Goekhan [Yildiz Technical Univ., Yildiz (TR). Balkan Centre of Advanced Casting Technologies (BACAT); Marsoglu, Muezeyyen [Yildiz Technical Univ., Yildiz (Turkey). Dept. for Metal and Materials Science Engineering; Burgucu, Sarp

    2012-07-01

    Aluminium and its alloys have recently become an important metal whose area and amount of usage increase more and more, due to their mechanical properties, recycling ability, and penetrability. If it is considered that the bauxite, which is the raw material of aluminium is rare on earth, and also the area and amount of aluminium usage increases over time, the importance of aluminium recycling goes up. aluminium recycling has become crucial by means of both, the potential of the scrap's dependant increase on usage and the primary aluminium production, as it is providing energy and cost savings. 7xxx grades of scrap are collected with other scrap of aluminium alloys in one turn and recycled all together. As the regain of these alloys is not done by isolation of the various grades, the finally recycled ingots result in lower grades. High value aluminium scrap is regrettably not recovered, as it was anticipated. This study is dealing with 7075 aluminium alloys originated from discharged blow molding tools and the rest piece cuttings of blocks and plates. The material has been subjected to an induction furnace, and has been remelted into small ingots and hardened according to 7075 aluminium alloy parameters (hardening aluminium tooling). [German] Aluminium und seine Legierungen sind in den letzten Jahren aufgrund ihrer mechanischen Eigenschaften, ihrer Recyclingfaehigkeit und ihrer Durchlaessigkeit immer bedeutendere metallische Werkstoffe geworden. Unter Beruecksichtigung, dass Bauxit als Rohmaterial selten auf der Erde vorkommt und der Verbrauch mit der Zeit steigt, waechst die Bedeutung des Recyclings von Aluminium. Aluminiumrecycling, zumal es Energieund Kosteneinsparungen ermoeglicht, ist sowohl fuer die schrottabhaengigen Verwendungspotentiale und die PrimaerAluminiumproduktion gleichermassen bedeutend geworden. Die 7xxxx Schrottlegierungen werden in einem Arbeitsgang mit dem Schrott aus anderen Aluminiumlegierungen gesammelt und recycled. Da die

  3. Effects of aluminium surface morphology and chemical modification on wettability

    Energy Technology Data Exchange (ETDEWEB)

    Rahimi, M., E-mail: mar@sbi.aau.dk [Department of Energy and Environment, Danish Building Research Institute, Aalborg University, A.C. Meyers Vænge 15, 2450 København SV (Denmark); Fojan, P.; Gurevich, L. [Department of Physics and Nanotechnology, Aalborg University, Skjernvej 4, DK-9220 Aalborg East (Denmark); Afshari, A. [Department of Energy and Environment, Danish Building Research Institute, Aalborg University, A.C. Meyers Vænge 15, 2450 København SV (Denmark)

    2014-03-01

    Highlights: • Successful surface modification procedures on aluminium samples were performed involving formation of the layer of hydrophilic hyperbranched polyethyleneglycol (PEG) via in situ polymerization, molecular vapour deposition of a monolayer of fluorinated silane, and a combination of those. • The groups of surfaces with hydrophobic behavior were found to follow the Wenzel model. • A transition from Cassie–Baxter's to Wenzel's regime was observed due to changing of the surface roughness upon mechanical polishing in aluminium samples. - Abstract: Aluminium alloys are some of the predominant metals in industrial applications such as production of heat exchangers, heat pumps. They have high heat conductivity coupled with a low specific weight. In cold working conditions, there is a risk of frost formation on the surface of aluminium in the presence of water vapour, which can lead to the deterioration of equipment performance. This work addresses the methods of surface modification of aluminium and their effect of the underlying surface morphology and wettability, which are the important parameters for frost formation. Three groups of real-life aluminium surfaces of different morphology: unpolished aluminium, polished aluminium, and aluminium foil, were subjected to surface modification procedures which involved the formation of a layer of hydrophilic hyperbranched polyethyleneglycol via in situ polymerization, molecular vapour deposition of a monolayer of fluorinated silane, and a combination of those. The effect of these surface modification techniques on roughness and wettability of the aluminium surfaces was elucidated by ellipsometry, contact angle measurements and atomic force microscopy. We demonstrated that by employing different types of surface modifications the contact angle of water droplets on aluminium samples can be varied from 12° to more than 120°. A crossover from Cassie–Baxter to Wenzel regime upon changing the surface

  4. There is (still too much aluminium in infant formulas

    Directory of Open Access Journals (Sweden)

    Burrell Shelle-Ann M

    2010-08-01

    Full Text Available Abstract Background Infant formulas are sophisticated milk-based feeds for infants which are used as a substitute for breast milk. Historically they are known to be contaminated by aluminium and in the past this has raised health concerns for exposed infants. We have measured the aluminium content of a number of widely used infant formulas to determine if their contamination by aluminium and consequent issues of child health persists. Methods Samples of ready-made milks and powders used to make milks were prepared by microwave digestion of acid/peroxide mixtures and their aluminium content determined by THGA. Results The concentration of aluminium in ready-made milks varied from ca 176 to 700 μg/L. The latter concentration was for a milk for preterm infants. The aluminium content of powders used to make milks varied from ca 2.4 to 4.3 μg/g. The latter content was for a soya-based formula and equated to a ready-to-drink milk concentration of 629 μg/L. Using the manufacturer's own guidelines of formula consumption the average daily ingestion of aluminium from infant formulas for a child of 6 months varied from ca 200 to 600 μg of aluminium. Generally ingestion was higher from powdered as compared to ready-made formulas. Conclusions The aluminium content of a range of well known brands of infant formulas remains high and particularly so for a product designed for preterm infants and a soya-based product designed for infants with cow's milk intolerances and allergies. Recent research demonstrating the vulnerability of infants to early exposure to aluminium serves to highlight an urgent need to reduce the aluminium content of infant formulas to as low a level as is practically possible.

  5. Electrolytic deposition of aluminium-magnesium-alloys from electrolytes containing organo-aluminium complexes; Elektrolytische Abscheidung von Aluminium-Magnesium-Legierungen aus aluminiumorganischen Komplexelektrolyten

    Energy Technology Data Exchange (ETDEWEB)

    Lehmkuhl, H.; Mehler, K.; Bongard, H.; Tesche, B. [Max-Planck-Institut fuer Kohlenforschung, Muelheim an der Ruhr (Germany); Reinhold, B. [Audi AG, Ingolstadt (Germany). Technische Entwicklung

    2000-10-01

    The galvanic deposition of pure aluminium from fluoride-containing electrolytes has been developed further and for the first time aluminium and magnesium have been deposited from a toluene-solution of a halide-free organo-aluminium complex electrolyte. The rate of incorporation of magnesium can be controlled over a wide range by either adjusting the composition of the aluminium-magnesium anode or by using separate aluminium or magnesium anodic circuits. The current efficiency for both anode and cathode approaches 100%. The resulting coating is optically attractive and, depending upon the magnesium-content or the cathodic current density, can be formed as a dull or polished surface. Investigations using an electron microscope show that the surface, in contrast to that of pure aluminium, consists of spherical particles. The aluminium-magnesium coating provides excellent protection against the corrosion of magnesium components. Electrochemical investigations using, for example 25% by weight magnesium incorporation, indicate a pronounced passivity interval compared to the alloy AZ91hp. In contrast to galvanic zinc-plated and silicate-sealed examples, cyclic corrosion tests on screws simulating 10 years of exposure, show no corrosion. (orig.)

  6. AN ANALYSIS OF THE DIFFERENTIATION STRATEGIES OF RURAL FOUNDRIES IN THE BEGINNING OF THE 20TH CENTURY IN THE PROVINCE OF QUEBEC

    Directory of Open Access Journals (Sweden)

    Lisa Baillargeon

    2009-01-01

    Full Text Available The business model and strategic position of Quebec's rural foundries at the beginning of the 20th century is virtually unknown. Inferences have been made based on pictorial and oral data sources. This data reveals that successful rural foundries were, in essence, confined to producing and selling agricultural tools to local farmers on an as-needed basis, because large urban foundries were already mass-producing domestic and industrial objects. In contrast, use of detailed accounting records and advertising publications of three rural foundries over the 1900 to 1914 period provides a clearer picture of the production and of the clientele of those rural foundries. Analysis of these sources suggests that the strategic business model of rural foundries was much more elaborate than the existing literature posits. Rural owner-managers of the early 20th century were sophisticated strategists, marketers, and operators.

  7. AN ANALYSIS OF THE DIFFERENTIATION STRATEGIES OF RURAL FOUNDRIES IN THE BEGINNING OF THE 20TH CENTURY IN THE PROVINCE OF QUEBEC

    OpenAIRE

    Lisa Baillargeon; Patrice Gélinas

    2009-01-01

    The business model and strategic position of Quebec's rural foundries at the beginning of the 20th century is virtually unknown. Inferences have been made based on pictorial and oral data sources. This data reveals that successful rural foundries were, in essence, confined to producing and selling agricultural tools to local farmers on an as-needed basis, because large urban foundries were already mass-producing domestic and industrial objects. In contrast, use of detailed accounting records ...

  8. Gas heat treatment plants for the aluminium industry; Gasbeheizte Waermebehandlungsanlagen fuer die Aluminium-Industrie

    Energy Technology Data Exchange (ETDEWEB)

    Olberts, P.; Hanus, A. [LOI Thermprocess GmbH, Essen (Germany)

    2004-09-01

    LOI Thermoprocess has developed new, flexible, innovative furnace designs for heat treatment of aluminium in general (car industry) and particularly for cylinder heads, engine units, chassis components, textured components, wheels, rolled sheet and extrusions. The furnaces are heated by means of radiant tubes (recuperators) and by the more usual open gas heating system (flue gas recirculation). (orig.)

  9. The aluminium body has been promoted in Canada; La carrosserie aluminium promue au Canada

    Energy Technology Data Exchange (ETDEWEB)

    Anon.

    2004-02-01

    The aluminium vehicles technology is a technology which allows, with an equivalent structure, to decrease the weight of a car of 40%. Presented by the Alcan firm, this technology is one of the technologies of the year 2003. The Alcan firm has, besides, received the 2003 technology price awarded by the magazine Industry Week. (O.M.)

  10. Reducing workers' compensation costs.

    Science.gov (United States)

    Killian, M J

    1994-01-01

    Employers can reduce their workers' compensation costs by encouraging internal communication and education before and after injuries occur. Comprehensive workers' compensation programs can be developed by integrating the management of employee benefits and workers' compensation claims. PMID:10133659

  11. Influence of carbonization conditions on micro-pore structure of foundry formed coke produced with char

    Energy Technology Data Exchange (ETDEWEB)

    Jun Qiao; Jianjun Wu; Jingru Zu; Zhiyuan Gao; Guoli Zhou

    2009-07-01

    There are few studies on coke's micro-pore structure in recent years, however, micro-pore structure of foundry coke determines its macroscopically quality index and reactivity in cupola furnace. Effect of such factors on micro-pore structure were investigated under different carbonization conditions with certain ratio of raw materials and material forming process in this article as charging temperature (A); braised furnace time (B); heating rate of the first stage (C)and the second stage (D) and holding time of ultimate temperature (E). Research showed that charging temperature was the most influential factor on the coke porosity, pore volume, pore size and specific surface area. It is suggested that formation of plastic mass and releasing rate of volatile during carbonization period are two main factors on microstructure of foundry coke while charging temperature contributes most to the above factors. 6 refs., 4 figs., 9 tabs.

  12. EVALUATION OF THE BENTONITE CONTENT IN SPENT FOUNDRY SANDS AS A FUNCTION OF HYDRAULIC CONDUCTIVITY COEFFICIENT

    Directory of Open Access Journals (Sweden)

    Schirlene Chegatti

    2013-06-01

    Full Text Available This study evaluates the relationship of the bentonite content and hydraulic conductivity coefficient (k of waste foundry sands in tests of hydraulic conductivity in a flexible wall permeameter. The test samples had concentrations of activated sodium bentonite and natural sodium bentonite between 4% and 15%. It was also analyzed chemically the liquid leachate (aluminum, barium, chromium, cadmium, lead, phenols, iron, fluoride, and manganese, following de standard tests of Standard Methods 3111 B e D for the determination of this components in liquid samples. The experiments were supplemented with cation exchange capacity analysis. The results indicate that the values of are is related to the content of bentonite in waste foundry sand and the percolation from this waste disposal.

  13. Six Sigma in Manufacturing of Ingot Moulds in Foundry and Pattern Shop by Improving Sand Quality

    Directory of Open Access Journals (Sweden)

    Abhishek Pandey

    2016-04-01

    Full Text Available The casting industries suffer from low quality production and productivity due to different aspects of process practices, where various process parameters are involved. A study performed in foundry and pattern shop of a steel industry explains various challenges that cause defects in casting. This work controls the sand quality which improves the casting and reduces the defects. Six sigma is control philosophy for reducing the defect vice versa improves the quality. This work also attempt the improvement in sand quality for Ingot mould in Foundry and pattern shop of steel industry where such innovative task has not been performed for achieving the Six Sigma by using the optimization techniques like ANOVA and Taguchi for controlling process parameters by available soft tool platform MINITAB in research society. Some other study methods also been performed for refine the results of research like Process Flow Diagram, Why Why Analysis, Cause And Effect Diagram, Pareto Pie Chart, Analyze Phase, Improve and Control Phase.

  14. Combined Corrosion and Wear of Aluminium Alloy 7075-T6

    NARCIS (Netherlands)

    Liu, Y.; Mol, J.M.C.; Janssen, G.C.A.M.

    2016-01-01

    The aluminium alloy 7075-T6 is widely used in engineering. In some applications, like slurry transport, corrosion and abrasion occur simultaneously, resulting in early material failure. In the present work, we investigated the combined effect of corrosion and wear on the aluminium alloy 7075-T6. We

  15. Aluminium removal from water after defluoridation with the electrocoagulation process.

    Science.gov (United States)

    Sinha, Richa; Mathur, Sanjay; Brighu, Urmila

    2015-01-01

    Fluoride is the most electronegative element and has a strong affinity for aluminium. Owing to this fact, most of the techniques used for fluoride removal utilized aluminium compounds, which results in high concentrations of aluminium in treated water. In the present paper, a new approach is presented to meet the WHO guideline for residual aluminium concentration as 0.2 mg/L. In the present work, the electrocoagulation (EC) process was used for fluoride removal. It was found that aluminium content in water increases with an increase in the energy input. Therefore, experiments were optimized for a minimum energy input to achieve the target value (0.7 mg/L) of fluoride in resultant water. These optimized sets were used for further investigations of aluminium control. The experimental investigations revealed that use of bentonite clay as coagulant in clariflocculation brings down the aluminium concentration of water below the WHO guideline. Bentonite dose of 2 g/L was found to be the best for efficient removal of aluminium.

  16. New Policies to Control the Aluminium Industry Expansion

    Institute of Scientific and Technical Information of China (English)

    2005-01-01

    <正>Information from China Nonferrous Metals Industry Association (CNIA) shows that new government policies on China’s aluminium industry will be released soon in order to control the rapid expansion of the aluminium industry which consumes large amount of power resources. Based on the new policies, investors of

  17. Chalco Calls for End of More Control Measures on Aluminium

    Institute of Scientific and Technical Information of China (English)

    2004-01-01

    <正> To control the investment rush in electrolyticaluminium in recent years and ensure thehealthy development of China’s aluminium in-dustry, the State Council recently released aseries of adjustment policies and control meas-ures,which effectively prevented theinvestment rush and limited the aluminium out-put growth.

  18. Haemodialysis related osteomalacia: a staining method to demonstrate aluminium

    OpenAIRE

    Buchanan, Malcolm RC; Ihle, Benno U; Dunn, Cheryl M

    1981-01-01

    A slight modification in tissue processing and staining technique enables a previously described method for staining aluminium to be used to demonstrate aluminium in osteomalacia associated with haemodialysis. The stain appears to be accurate in diagnosing this condition and may assist in establishing the diagnosis before severe osteomalacia develops.

  19. Developments in finite element simulations of aluminium extrusion

    NARCIS (Netherlands)

    Lof, Joeri

    2000-01-01

    Aluminium extrusion is a forming process used to produce profiles. A large variety of profiles can be made by pressing a billet of hot aluminium through a hole that closely resembles the required cross-section of the profie. At the present time, design of extrusion dies and operation in extrusion co

  20. Spark counting technique with an aluminium oxide film

    International Nuclear Information System (INIS)

    Automatic spark counting of etch-pits on a polycarbonate film produced by nuclear fission fragments is now used for neutron monitoring in several countries. A method was developed using an aluminium oxide film instead of a polycarbonate as the neutron detector. Aluminium oxide films were prepared as follows: A cleaned aluminium plate as an anode and a nickel plate as a cathode were immersed in dilute sulfuric acid solution and electric current flowed between the electrodes at 12degC for 10-30 minutes. Electric current density was about 10 mA/cm2. The aluminium plate was then kept in boiling water for 10-30 minutes for sealing. The thickness of the aluminium oxide layer formed was about 1μm. The aluminium plate attached to a plate of suitable fissionable material, such as uranium or thorium, was irradiated with neutrons and set in a usual spark counter for fission track counting. One electrode was the aluminium plate and the other was an aluminized polyester sheet. Sparked pulses were counted with a usual scaler. The advantage of using spark counting with an aluminium oxide film for neutron monitoring is rapid measurement of neutron exposure, since chemical etching which is indispensable for spark counting with a polycarbonate detector film, is not needed. (H.K.)

  1. CAD implementation of design rules for aluminium extrusion dies

    NARCIS (Netherlands)

    Ouwerkerk, van Gijs

    2009-01-01

    Aluminium extrusion is an industrial forming process that is used to produce long profiles of a constant cross-section. This cross-section is shaped by the opening in a steel tool known as the die. The understanding of the mechanics of the aluminium extrusion process is still limited. The flow of al

  2. Enhanced corrosion protection by microstructural control of aluminium brazing sheet

    NARCIS (Netherlands)

    Norouzi Afshar, F.

    2013-01-01

    Aluminium brazing sheet is a sandwich material made out of two aluminium alloys (AA4xxx/AA3xxx) and is widely used in automotive heat exchangers. One of the main performance criteria for heat exchanger units is the lifetime of the product. The lifetime of the heat exchanger units is determined by th

  3. Electromagnet Gripping in Iron Foundry Automation Part I: Principles and Framework

    OpenAIRE

    Rhythm Suren Wadhwa; Terje-Lien

    2011-01-01

    Robot grippers are employed to position and retain parts in automated assembly operations. This paper presents an overview of electromagnet part handling framework in an iron foundry and an equivalent electromagnet circuit model. The manner in which this whole concept of automated gripping system operates will be discussed in this paper. The material handling system uses machine vision system coupled with conveyor motion and Ethernet communication strategy to assist the material handling syst...

  4. Analysis of modern methods of assessing the quality of sand foundry moulds

    OpenAIRE

    K. Smyksy; Zych, J.; T. Snopkiewicz

    2015-01-01

    Currently offered devices for the hardness measuring or indices of the mould strength, are presented in the hereby paper. The presented results allow to compare approximately the indications of individual devices of different types.The description of the author’s own microprocessor tester for the quality assessment of the sand foundry moulds, is shown. On the bases of the measurements results it is possible, to evaluate indirectly, the mould apparent density in the selected points, as well as...

  5. Monitoring of power demand of foundry machinery, using the example of paddle mixers

    Directory of Open Access Journals (Sweden)

    R. Wrona

    2008-04-01

    Full Text Available The study outlines the basic features of a newly-designed computer-supported system for monitoring and recording the instantaneous power consumption, used to control the operating parameters of foundry machinery. Explored are potential applications of the module for fast recording of instantaneous currents and voltages in a triple phase power supply system in a paddle mixer. Further research areas are indicated, to extend the system and the range of its potential applications.

  6. Emission of organic compounds from mould and core binders used for casting iron, aluminium and bronze in sand moulds.

    Science.gov (United States)

    Tiedje, Niels; Crepaz, Rudolf; Eggert, Torben; Bey, Niki

    2010-12-01

    Emissions from mould and core sand binders commonly used in the foundry industry have been investigated. Degradation of three different types of binders was investigated: Furfuryl alcohol (FA), phenolic urethane (PU) and resol-CO2 (RC). In each group of binders, at least two different binder compositions were tested. A test method that provides uniform test conditions is described. The method can be used as a general test method to analyse off gases from binders. Moulds, containing a standard size casting, were produced and the amount and type of organic compounds, resulting from thermal degradation of binders, was monitored when cast iron, bronze and aluminium was poured in the moulds. Binder degradation was measured by collecting off gases in a specially designed ventilation hood at a constant flow rate. Samples were taken from the ventilation system and analysed for hydrocarbons and CO content. It is shown how off-gases vary with time after pouring and shake out. Also the composition of off-gases is analysed and shown. It is further shown how the composition of off-gasses varies between different types of binders and with varying composition of the binders as well as function of the thermal load on the moulding sand. PMID:20954042

  7. Aluminium Electroplating on Steel from a Fused Bromide Electrolyte

    Energy Technology Data Exchange (ETDEWEB)

    Prabhat Tripathy; Laura Wurth; Eric Dufek; Toni Y. Gutknecht; Natalie Gese; Paula Hahn; Steven Frank; Guy Fredrickson; J Stephen Herring

    2014-08-01

    A quaternary bromide bath (LiBr-KBr-CsBr-AlBr3) was used to electro-coat aluminium on steel substrates. The electrolyte was prepared by the addition of AlBr3 into the eutectic LiBr-KBr-CsBr melt. A smooth, thick, adherent and shiny aluminium coating could be obtained with 80 wt.% AlBr3 in the ternary melt. The SEM photographs of the coated surfaces suggest the formation of thick and dense coatings with good aluminium coverage. Both salt immersion and open circuit potential measurement suggest that the coatings did display good corrosion-resistance behavior. Annealing of the coated surfaces, prior to corrosion tests, suggested the robustness of the metallic aluminium coating in preventing the corrosion of the steel surfaces. Studies also indicated that the quaternary bromide plating bath can potentially provide a better aluminium coating on both ferrous and non-ferrous metals, including complex surfaces/geometries.

  8. CERN: very large magnet with aluminium winding

    Energy Technology Data Exchange (ETDEWEB)

    Wittgenstein, F.A.

    1984-10-25

    The construction of an octagonal solenoid from trapezoidal plates of Al, 6m long and 6cm thick, assembled by electron beam welding, for installation in a laboratory 50m underground is described. The objective is to create a field of 0.5T in a volume of 1000m/sup 3/ for the L3 particle detector of the LEP accelerator project. Principal dimensions and weights of the structure are given and its three stages of implementation are described, with reference to the contributions from the Swiss aluminium industry.

  9. Friction stir welding of single crystal aluminium

    DEFF Research Database (Denmark)

    Fonda, Richard Warren; Wert, John A.; Reynolds, A.P.;

    2007-01-01

    Friction stir welds were prepared in different orientations in an aluminium single crystal. The welds were quenched to preserve the microstructure surrounding the tool and then electron backscattered diffraction was used to reveal the generation of grain boundaries and the evolution...... of crystallographic texture around the tool in each weld. The extent of both dynamic recrystallisation and conventional recrystallisation varied considerably as a function of weld orientation. As the base plate begins to interact with the deformation field surrounding the tool, regions of the single crystal rotate...

  10. Use of standardized procedures to evaluate metal leaching from waste foundry sands.

    Science.gov (United States)

    Miguel, Roberto E; Ippolito, James A; Porta, Atilio A; Banda Noriega, Roxana B; Dungan, Robert S

    2013-01-01

    As part of the casting process, foundries create sand molds and cores to hold the molten metal to specific dimensional tolerances. Although most of the waste foundry sands (WFSs) from this process are land filled, there is great interest in diverting them for use in agricultural and geotechnical applications. One potential limitation to their beneficial use is concern that the WFSs will leach high levels of trace metals. The aim of this study was to quantify Ag, Ba, Cd, Cr, Cu, Ni, Pb, and Zn in leaching extracts from 96 waste molding and core sands from ferrous and nonferrous foundries. The procedures used to assess leaching in the WFSs were the Extraction Procedure, the Toxicity Characteristic Leaching Procedure, and the American Society for Testing and Materials water extraction procedure. The metal extract concentrations were compared with those found in virgin silica sands and Argentinean and U.S. hazardous waste laws to determine if the WFSs met toxicity limits. Regardless of metal cast and sand binder type, the majority of the WFS extracts analyzed contained metal concentrations similar to those found in virgin sand extracts and were below levels considered hazardous. However, 4 of 28 sands that used alkyd urethane binder were deemed hazardous because Pb concentrations in these sands were found to exceed regulatory thresholds. Although other regulated metals, such as As, Hg, and Se, were not analyzed in the extracts, this dataset provides additional evidence that many WFSs have a low metal leaching potential. PMID:23673854

  11. ELABORATION OF MANAGEMENT PLAN OF SOLID WASTE FROM SMALL CAST IRON FOUNDRIES

    Directory of Open Access Journals (Sweden)

    Carlos Alberto Mendes Moraes

    2013-12-01

    Full Text Available The foundry industry contributes to society meeting the demand of metal scrap recycling, but, at the same time, it brings a high risk of environmental impact for its many potentially pollutant wastes. Among these, there are slag and used foundry sand (cold cure molding. Through a survey about the production process of a small cast iron company, the collected data was compiled to determine the organizational setting in terms of generation and segregation of waste. From a complete environmental diagnosis carried out in eight small cast iron foundries, one of them was chosen to be a basis for the elaboration of an industrial solid waste management plan, which is becoming necessary to know and manage the generation of wastes qualitatively and quantitatively. A data assessment about the production process was carried out and compiled to determine the actual organizational scenario. As a result of that, it is possible to create a favorable environment to develop tools for environmental impacts prevention, which will permit the migration for more complex actions on the direction of more efficient process, cleaner production, and internal and external recycling of exceeding materials.

  12. Survey-based naming conventions for use in OBO Foundry ontology development

    Directory of Open Access Journals (Sweden)

    Mungall Chris

    2009-04-01

    Full Text Available Abstract Background A wide variety of ontologies relevant to the biological and medical domains are available through the OBO Foundry portal, and their number is growing rapidly. Integration of these ontologies, while requiring considerable effort, is extremely desirable. However, heterogeneities in format and style pose serious obstacles to such integration. In particular, inconsistencies in naming conventions can impair the readability and navigability of ontology class hierarchies, and hinder their alignment and integration. While other sources of diversity are tremendously complex and challenging, agreeing a set of common naming conventions is an achievable goal, particularly if those conventions are based on lessons drawn from pooled practical experience and surveys of community opinion. Results We summarize a review of existing naming conventions and highlight certain disadvantages with respect to general applicability in the biological domain. We also present the results of a survey carried out to establish which naming conventions are currently employed by OBO Foundry ontologies and to determine what their special requirements regarding the naming of entities might be. Lastly, we propose an initial set of typographic, syntactic and semantic conventions for labelling classes in OBO Foundry ontologies. Conclusion Adherence to common naming conventions is more than just a matter of aesthetics. Such conventions provide guidance to ontology creators, help developers avoid flaws and inaccuracies when editing, and especially when interlinking, ontologies. Common naming conventions will also assist consumers of ontologies to more readily understand what meanings were intended by the authors of ontologies used in annotating bodies of data.

  13. Evaluation and Verification of Time and Costs of Production Activities in Foundry Industry

    Directory of Open Access Journals (Sweden)

    S. Kukla

    2007-07-01

    Full Text Available This work presents the possibility of using technology of modelling and simulation of productive systems in the management of cast iron production by means of automated foundry lines to maximize assembly line structure. The computer model of foundry has been planed and conducted in order to compile the schedule of cast production. The variants of solution have been estimated talking into account time limitations imposed by clients and the criterion for prime costs appointed on the basis of the ZAR by means of aided detailed calculation according to planes of their formation. In the research, problem connected with exploitation of automatic foundry lines have been taken into consideration. Moreover, the analysis of line work stoppage has been conducted and construction of schedule of the planned service of line device has been undertaken on the basis of the knowledge of timetables of correct work of these devices. Furthermore, the operational database has been prepared so as to assemble and process data about the damaged and other line work stoppage. It should be noted that the database will give the possibility of working out the schedule of planned service. The problems has been presented by using the pocket for modelling and the simulation of productive systems – ARENA

  14. The Foreign Workers and Foreign Workers' German.

    Science.gov (United States)

    Blackshire-Belay, Carol

    Foreign Workers' German (FWG) refers to the acquired German language skills of workers from various countries who were recruited to West Germany between 1955 and 1973 to fill menial, undesirable jobs. Contact between these workers and native German speakers was limited because of the nature of the foreigners' work, the tendency toward residential…

  15. Volatilisation and oxidation of aluminium scraps fed into incineration furnaces

    Energy Technology Data Exchange (ETDEWEB)

    Biganzoli, Laura, E-mail: laura.biganzoli@mail.polimi.it [Politecnico di Milano, Piazza L. Da Vinci 32, 20133 Milano (Italy); Gorla, Leopoldo; Nessi, Simone; Grosso, Mario [Politecnico di Milano, Piazza L. Da Vinci 32, 20133 Milano (Italy)

    2012-12-15

    Highlights: Black-Right-Pointing-Pointer Aluminium packaging partitioning in MSW incineration residues is evaluated. Black-Right-Pointing-Pointer The amount of aluminium packaging recoverable from the bottom ashes is evaluated. Black-Right-Pointing-Pointer Aluminium packaging oxidation rate in the residues of MSW incineration is evaluated. Black-Right-Pointing-Pointer 80% of aluminium cans, 51% of trays and 27% of foils can be recovered from bottom ashes. - Abstract: Ferrous and non-ferrous metal scraps are increasingly recovered from municipal solid waste incineration bottom ash and used in the production of secondary steel and aluminium. However, during the incineration process, metal scraps contained in the waste undergo volatilisation and oxidation processes, which determine a loss of their recoverable mass. The present paper evaluates the behaviour of different types of aluminium packaging materials in a full-scale waste to energy plant during standard operation. Their partitioning and oxidation level in the residues of the incineration process are evaluated, together with the amount of potentially recoverable aluminium. About 80% of post-consumer cans, 51% of trays and 27% of foils can be recovered through an advanced treatment of bottom ash combined with a melting process in the saline furnace for the production of secondary aluminium. The residual amount of aluminium concentrates in the fly ash or in the fine fraction of the bottom ash and its recovery is virtually impossible using the current eddy current separation technology. The average oxidation levels of the aluminium in the residues of the incineration process is equal to 9.2% for cans, 17.4% for trays and 58.8% for foils. The differences between the tested packaging materials are related to their thickness, mechanical strength and to the alloy.

  16. New sheet aluminium qualities for low-cost lightweight constructions; Neue Aluminium-Blechqualitaeten fuer den kosteneffizienten Leichtbau

    Energy Technology Data Exchange (ETDEWEB)

    Bloeck, M.; Furrer, P. [Novelis Technology AG, Neuhausen (Switzerland)

    2005-11-01

    Aluminium alloys used for car bodies have a wide range of material characteristics. New developments focus on selective development of material and surface characteristics for obtaining sheet aluminium qualities optimized for specific applications. These and further measures taken by Novelis are to reduce material consumption, simplify process steps in motor car manufacturing and reducing the overall system cost. (orig.)

  17. Design of the lines of aluminium drawing. Part 2; Conception des filieres de filage d'aluminium. Partie 2

    Energy Technology Data Exchange (ETDEWEB)

    Cescutti, J.P.; Ravaille, N. [Pechiney, Div. Filiage, 75 - Paris (France)

    2005-12-15

    This work is the second part of the file 'design of the lines of aluminium drawing'. It gives elements for structuring the analysis of the progress ways in the field of the design of the lines of aluminium extrusion. (O.M.)

  18. Aluminium matrix composites: Challenges and opportunities

    Indian Academy of Sciences (India)

    M K Surappa

    2003-02-01

    Aluminium matrix composites (AMCs) refer to the class of light weight high performance aluminium centric material systems. The reinforcement in AMCs could be in the form of continuous/discontinuous fibres, whisker or particulates, in volume fractions ranging from a few percent to 70%. Properties of AMCs can be tailored to the demands of different industrial applications by suitable combinations of matrix, reinforcement and processing route. Presently several grades of AMCs are manufactured by different routes. Three decades of intensive research have provided a wealth of new scientific knowledge on the intrinsic and extrinsic effects of ceramic reinforcement vis-a-vis physical, mechanical, thermo-mechanical and tribological properties of AMCs. In the last few years, AMCs have been utilised in high-tech structural and functional applications including aerospace, defence, automotive, and thermal management areas, as well as in sports and recreation. It is interesting to note that research on particle-reinforced cast AMCs took root in India during the 70’s, attained industrial maturity in the developed world and is currently in the process of joining the mainstream of materials. This paper presents an overview of AMC material systems on aspects relating to processing, microstructure, properties and applications.

  19. Reactions on carbon anodes in aluminium electrolysis

    Energy Technology Data Exchange (ETDEWEB)

    Eidet, Trygve

    1997-12-31

    The consumption of carbon anodes and energy in aluminium electrolysis is higher than what is required theoretically. This thesis studies the most important of the reactions that consume anode materials. These reactions are the electrochemical anode reaction and the airburn and carboxy reactions. The first part of the thesis deals with the kinetics and mechanism of the electrochemical anode reaction using electrochemical impedance spectroscopy. The second part deals with air and carboxy reactivity of carbon anodes and studies the effects of inorganic impurities on the reactivity of carbon anodes in the aluminium industry. Special attention is given to sulphur since its effect on the carbon gasification is not well understood. Sulphur is always present in anodes, and it is expected that the sulphur content of available anode cokes will increase in the future. It has also been suggested that sulphur poisons catalyzing impurities in the anodes. Other impurities that were investigated are iron, nickel and vanadium, which are common impurities in anodes which have been reported to catalyze carbon gasification. 88 refs., 92 figs., 24 tabs.

  20. Worker participation - the Netherlands

    NARCIS (Netherlands)

    Kwantes, J.H.

    2014-01-01

    Worker participation relates to the involvement of workers in the management decision-making processes. In this article attention is focused on worker participation related to occupational safety and health in the Netherlands. Worker participation can refer either to direct or indirect participation

  1. INTEROGATION OF THE MANUFACTURING ROUTE OF ALUMINIUM AA 1050 USED IN LITHOGRAPHIC APPLICATION

    OpenAIRE

    Witkowska, Malgorzata Danuta

    2013-01-01

    The aluminium AA1050 alloy, known as commercially pure aluminium, contains 99.5% Al, together with Fe and Si as major alloying elements. During fabrication of aluminium substrates for lithographic printing plates in Bridgnorth Aluminium Ltd, the AA 1050 aluminium alloy proceeds through various stages of thermomechanical processing, with the conditions at each processing stage influencing the microstructure of the final coil. Because of its specific gravity, tensile strength, surface performa...

  2. Preparation of Aluminium Oxynitride by Carbothermal Reduction of Aluminium Oxide in a Flowing N2 Atmosphere

    Institute of Scientific and Technical Information of China (English)

    LIYa-wei; YUANRun-zhang; 等

    1996-01-01

    Carbothermal reduction of alumina into aluminium oxynitride(AlON) spinel in a flowing nitrogen atmosphere was studied.The effects of Al2O3/C ratio temperature,soaking time,heating rate molding pressure of samples,and nitrogen flow rate on reactions were investigated.Then the stability of AlON was elucidated and AlON wa confirmed as an intermediate compound in reduction of alumina.

  3. Aluminium: Aluminij: kovina izbire: the metal of choice:

    OpenAIRE

    Gándara, María Josefa Freiría

    2013-01-01

    This article summarizes the importance of aluminium as the metal of choice formany applications. Aluminium is a lightweight, durable metal. It is silvery in appearance when freshly cut, is a good conductor of heat and electricity, and is easily shaped by moulding and extruding. Aluminium has two main advantages when compared with other metals. Firstly, it has a low density, about one-third that of iron and copper. Secondly, although it reacts rapidly with the oxygen in air, it forms a thin, t...

  4. Optimization of Magnesium Metal into Commercially Pure Aluminium

    Directory of Open Access Journals (Sweden)

    Vandana J Rao

    2014-02-01

    Full Text Available The present investigation, involve development of Al-Mg systems by addition of magnesium into commercially pure aluminium. The amounts of magnesium added into commercially pure aluminium are of 1 and 2 wt%. The recoveries of magnesium are around 85-90%.Remaining Mg react with oxygen and float on the liquid aluminium. Presence of magnesium creates two phenomena. One is solid solution hardening and other is intermetallics formation. Both the phenomena checked by microstructural changes and by measuring the electrical conductivity values. By increasing the Mg, content mechanical properties (hardness and tensile strength increases and electrical conductivity decreases.

  5. Effect of pressurized steam on AA1050 aluminium

    DEFF Research Database (Denmark)

    Jariyaboon, Manthana; Møller, Per; Ambat, Rajan

    2012-01-01

    Purpose - The purpose of this paper is to understand the effect of pressurized steam on surface changes, structures of intermetallic particles and corrosion behavior of AA1050 aluminium. Design/methodology/approach - Industrially pure aluminium (AA1050, 99.5 per cent) surfaces were exposed...... reactivities was observed due to the formation of the compact oxide layer. Originality/value - This paper reveals a detailed investigation of how pressurized steam can affect the corrosion behaviour of AA1050 aluminium and the structure of Fe-containing intermetallic particles....

  6. Effect of filtration on reoxidation proceses in aluminium alloys

    Directory of Open Access Journals (Sweden)

    D. Bolibruchova

    2010-01-01

    Full Text Available This article is focused on reoxidation processes during filtration of aluminium alloys. Many of our experimental works pointed out, that using filtration media placed in gating system causes reoxidation of poured aluminium alloy. Main aim of our latest work was to validate our arguments, that filter in gating system can be considered as obstacle for continuous pouring, with help of computer simulations. This article is only a small part of our researches focused on reoxidation processes during filtration of aluminium alloys.

  7. Corrosion issues of powder coated AA6060 aluminium profiles

    DEFF Research Database (Denmark)

    Din, Rameez Ud; Valgarðsson, Smári; Jellesen, Morten Stendahl;

    2015-01-01

    In this study detailed microstructural investigation of the reason for unexpected corrosion of powder coated aluminium alloy AA6060 windows profiles has been performed. The results from this study reveals that the failure of the window profiles was originated from the surface defects present...... on the extruded AA6060 aluminium profile after metallurgical process prior to powder coating. Surface defects are produced due to intermetallic particles in the alloy, which disturb the flow during the extrusion process. The corrosion mechanism leading to the failure of the powder coated AA6060 aluminium profiles...

  8. Thickness Evaluation of Aluminium Plate Using Pulsed Eddy Current Technique

    Science.gov (United States)

    Singh, Gurpartap; Bapat, Harsh Madhukar; Singh, Bhanu Pratap; Bandyopadhyay, Manojit; Puri, Rakesh Kumar; Badodkar, Deepak Narayanrao

    2013-10-01

    This paper describes a pulsed eddy current (PEC) based non-destructive testing system used for detection of thickness variation in aluminium plate. A giant magneto-resistive sensor has been used instead of pick up coil for detecting resultant magnetic field. The PEC response signals obtained from 1 to 5 mm thickness change in aluminium plate were investigated. Two time domain features, namely peak value and time to peak, of PEC response were used for extracting information about thickness variation in aluminium plate. The variation of peak value and time to peak with thickness was compared. A program was developed to display the thickness variation of the tested sample.

  9. Radiation-induced creep of copper, aluminium and their alloys

    International Nuclear Information System (INIS)

    The results of creep studies on copper, aluminium and their alloys with and without neutron irradiation are presented. The experiments are carried out at the WWR-K reactor at the neutron fluence of 1.4.1016 n/m2.s (2.5.1016 n/m2.s, E>0.1 MeV). Polycrystalline copper (99.99 and 99.95%), aluminium (99.99%) and the alloys of copper with 4 at% of titanium, of aluminium with 4.2% of copper are studied within the temperature interval 0.31-0.51 Tm. (orig.)

  10. Study of fatigue behaviour of 7475 aluminium alloy

    Indian Academy of Sciences (India)

    B B Verma; J D Atkinson; M Kumar

    2001-04-01

    Fatigue properties of a thermomechanically treated 7475 aluminium alloy have been studied in the present investigation. The alloy exhibited superior fatigue life compared to conventional structural aluminium alloys and comparable stage II crack growth rate. It was also noticed that the fatigue crack initiated from a surface grain and the crack extension was dominated by ductile striations. Analysis also revealed that this alloy possessed fracture toughness and tensile properties superior to that noticed with other structural aluminium alloys. Therefore the use of this alloy can safely reduce the overall weight of the aircraft.

  11. Aluminium content of some foods and food products in the USA, with aluminium food additives.

    Science.gov (United States)

    Saiyed, Salim M; Yokel, Robert A

    2005-03-01

    The primary objective was to determine the aluminium (Al) content of selected foods and food products in the USA which contain Al as an approved food additive. Intake of Al from the labeled serving size of each food product was calculated. The samples were acid or base digested and analysed for Al using electrothermal atomic absorption spectrometry. Quality control (QC) samples, with matrices matching the samples, were generated and used to verify the Al determinations. Food product Al content ranged from Cheese in a serving of frozen pizzas had up to 14 mg of Al, from basic sodium aluminium phosphate; whereas the same amount of cheese in a ready-to-eat restaurant pizza provided 0.03-0.09 mg. Many single serving packets of non-dairy creamer had approximately 50-600 mg Al kg(-1) as sodium aluminosilicate, providing up to 1.5 mg Al per serving. Many single serving packets of salt also had sodium aluminosilicate as an additive, but the Al content was less than in single-serving non-dairy creamer packets. Acidic sodium aluminium phosphate was present in many food products, pancakes and waffles. Baking powder, some pancake/waffle mixes and frozen products, and ready-to-eat pancakes provided the most Al of the foods tested; up to 180 mg/serving. Many products provide a significant amount of Al compared to the typical intake of 3-12 mg/day reported from dietary Al studies conducted in many countries. PMID:16019791

  12. Lung scintigraphy evaluation in workers exposed to abrasive dusts

    International Nuclear Information System (INIS)

    The production process of abrasives use aluminium, or silicon carbide a synthetic material with a hardness only slightly less than that of a diamond. It is popularly known as carborundum since it was first manufactured as an abrasive in 1891, produced by the fusion of high grade silica and petroleum coke with sawdust. For many years silicon carbide was thought not to give rise to pulmonary lesions. Recently several researchers suggested the existence of a carborundum pneumoconiosis. The aim of this study was to evaluate the role of the pulmonary clearance of 99m Technetium chelated to diethylene-triamine penta-acetate (99m Tc DTPA), and 67 Gallium lung scanning in workers exposed to abrasive dusts. Thirty seven subjects, 13 smokers and 24 nonsmokers and ex smokers were studied. In 32 (86,48%) 67 Gallium lung scanning was positive including 13 (40,62%) retired workers. We conclude that non smoking workers of abrasives plants have a pulmonary alveolar epithelial permeability disturbance similar as observed in smoking workers and smoking controls. Most workers, ex-workers of these industries and in patients with carborundum pneumoconiosis there is an evidence of pulmonary inflammation measured with abnormal 67 Gallium lung scan. (author)

  13. Application of a Model to Evaluate Infrared Exposure Limits in Aluminum Foundries Based on Threshold Temperature in the Range of 770-1400 nm

    Directory of Open Access Journals (Sweden)

    FARAMARZ MADJIDI

    2015-10-01

    Full Text Available High intensity optical radiation can cause damage to the eye and intense radiation in the range of 770-1400 nm can cause thermal retinal damage. In the workplaces where there are high temperature sources, the workers in front of these hot  sources without bright light maybe exposed to the  intense IR radiation, thus regular measurement of these radiations seems crucial. Measurement of IR radiations by radiometer in  specific wavelength ranges is elusive. Moreover, when radiometers are used, the correct application of the recommended exposure limits requires knowledge of spectral radiance which seems sophisticated for hygienists. The main objective of the present study is applying a model to express retinal thermal injury in terms of temperature for molten aluminum ovens in an aluminum foundry that emit optical radiation without visible light. In the proposed model, ACGIH TLVs for retinal thermal injury in the range of 770 to 1400 nm was used where source luminance was under 0.01 cd/cm2. Also, by using the output results of this proposed model it is possible to present a new chart for evaluation of exposure to IR for hot sources based on Threshold Temperature.

  14. Adsorption of aluminium by stream particulates.

    Science.gov (United States)

    Tipping, E; Ohnstad, M; Woof, C

    1989-01-01

    An experimental study was made of the adsorption of aluminium by fine particulates from Whitray Beck, a hill stream in NW England. Adsorption increased with Al(3) activity, pH and concentration of particles, and could be quantitatively described by the empirical equation: [Formula: see text] [particles] where square brackets indicate concentrations, curly brackets, activities, and alpha, beta and gamma are constants with values of 5.14x10(-10) (mol litre(-1))(2.015) (g particles litre(-1))(-1), 0.457, and 1.472, respectively. For the experimental data, the equation gave a correlation ratio of 0.99. The equation accounts reasonably well for the adsorption of Al by particulates from seven other streams. In applying the equation, it must be borne in mind that the desorption kinetics of Al depend on pH, and rapid reversibility (or=10%) of total monomeric Al. PMID:15092454

  15. Mechanical behaviour of aluminium-lithium alloys

    Indian Academy of Sciences (India)

    N Eswara Prasad; A A Gokhale; P Rama Rao

    2003-02-01

    Aluminium-lithium alloys hold promise of providing a breakthrough response to the crying need for lightweight alloys for use as structurals in aerospace applications. Considerable worldwide research has gone into developing a range of these alloys over the last three decades. As a result, substantial understanding has been developed of the microstructure-based micromechanisms of strengthening, of fatigue and fracture as well as of anisotropy in mechanical properties. However, these alloys have not yet greatly displaced the conventionally used denser Al alloys on account of their poorer ductility, fracture toughness and low cycle fatigue resistance. This review aims to summarise the work pertaining to study of structure and mechanical properties with a view to indicate the directions that have been and can be pursued to overcome property limitations.

  16. Foundry industries: environmental aspects and environmental condition indicators; Industrias de fundicion: aspectos ambientales e indicadores de condicion ambiental

    Energy Technology Data Exchange (ETDEWEB)

    Sosa, B. s.; Banda-Noriega, R. B.; Guerrero, E. M.

    2013-03-01

    Nowadays, environmental indicators are widely used as effective tools to assist decision-making in both public and private sectors. The lack of literature and research about local and regional Environmental Condition Indicators (ECI), the poor knowledge regarding solid waste generation, effluents and gas emissions from foundry industries, and their particular location in the urban area of Tandil, Argentina are the main reasons for this investigation, aiming to develop a set a of ECI to provide information about the environment in relation to the foundry industry. The study involves all the foundries located in the city between March and April 2010. The set of ECI developed includes 9 indicators for air, 5 for soil and 1 for water. Specific methodology was used for each indicator. (Author) 31 refs.

  17. Aluminium leaching from red mud by filamentous fungi.

    Science.gov (United States)

    Urík, Martin; Bujdoš, Marek; Milová-Žiaková, Barbora; Mikušová, Petra; Slovák, Marek; Matúš, Peter

    2015-11-01

    This contribution investigates the efficient and environmentally friendly aluminium leaching from red mud (bauxite residue) by 17 species of filamentous fungi. Bioleaching experiments were examined in batch cultures with the red mud in static, 7-day cultivation. The most efficient fungal strains in aluminium bioleaching were Penicillium crustosum G-140 and Aspergillus niger G-10. The A. niger G-10 strain was capable to extract up to approximately 141 mg·L(-1) of aluminium from 0.2 g dry weight red mud. Chemical leaching with organic acids mixture, prepared according to A. niger G-10 strain's respective fungal excretion during cultivation, proved that organic acids significantly contribute to aluminium solubilization from red mud.

  18. COMPARATION BETWEEN NONDESTRUCTIVE TESTING METHODS FOR THE ALUMINIUM BRAZED PIECES

    Directory of Open Access Journals (Sweden)

    Dan NIŢOI

    2014-05-01

    Full Text Available Presented paper refers to different control methods used in aluminium brazed joining because of possible defects. Low joining complexity permits exact damages position in relation with materials geometry.

  19. Aluminium leaching from red mud by filamentous fungi.

    Science.gov (United States)

    Urík, Martin; Bujdoš, Marek; Milová-Žiaková, Barbora; Mikušová, Petra; Slovák, Marek; Matúš, Peter

    2015-11-01

    This contribution investigates the efficient and environmentally friendly aluminium leaching from red mud (bauxite residue) by 17 species of filamentous fungi. Bioleaching experiments were examined in batch cultures with the red mud in static, 7-day cultivation. The most efficient fungal strains in aluminium bioleaching were Penicillium crustosum G-140 and Aspergillus niger G-10. The A. niger G-10 strain was capable to extract up to approximately 141 mg·L(-1) of aluminium from 0.2 g dry weight red mud. Chemical leaching with organic acids mixture, prepared according to A. niger G-10 strain's respective fungal excretion during cultivation, proved that organic acids significantly contribute to aluminium solubilization from red mud. PMID:26365318

  20. Deposition of aluminium nanoparticles using dense plasma focus device

    International Nuclear Information System (INIS)

    Plasma route to nanofabrication has drawn much attention recently. The dense plasma focus (DPF) device is used for depositing aluminium nanoparticles on n-type Si (111) wafer. The plasma chamber is filled with argon gas and evacuated at a pressure of 80 Pa. The substrate is placed at distances 4.0 cm, 5.0 cm and 6.0 cm from the top of the central anode. The aluminium is deposited on Si wafer at room temperature with two focused DPF shots. The deposits on the substrate are examined for their morphological properties using atomic force microscopy (AFM). The AFM images have shown the formation of aluminium nanoparticles. From the AFM images, it is found that the size of aluminium nanoparticles increases with increase in distance between the top of anode and the substrate for same number of DPF shots.

  1. Linking energy efficiency and innovation practices: Empirical evidence from the foundry sector

    International Nuclear Information System (INIS)

    The Europe 2020 strategy currently promotes energy efficiency and innovation through disconnected targets focusing on either energy or R&D. Similar policies indicate that in practice, these two concepts are usually perceived as mutually exclusive. Furthermore, evidence in the literature regarding the relationship between R&D and energy efficiency is still highly limited. This exploratory study aims to address this gap by investigating the link between innovation practices and energy efficiency through a multiple case study of 30 foundries in Northern Italy. We analysed the firms' innovativeness, measured by internal R&D and Open Innovation practices (inbound and outbound), and energy efficiency, measured by specific energy consumption, level of adoption of energy-efficient technologies and barriers to energy efficiency. The results seem to show that those foundries complementing internal R&D with inbound practices have a higher level of energy efficiency, a higher level of adoption of available technologies, and a lower perception of barriers to efficiency improvements. This finding suggests that diversifying innovation practices could lead to better performance with respect to all three indicators of energy efficiency analysed. This study contributes to understanding how more innovative firms can be more energy efficient, providing interesting highlights for managers and policymakers. -- Highlights: •The relation between innovation practices and energy efficiency is articulated. •The link between innovation practices and energy efficiency is tested for foundries. •Energy efficiency is measured with three different indicators. •Analyses of the relations between these indicators support the link with innovation. •Concurrent adoption of internal R&D and inbound practices leads to higher efficiency

  2. Aluminium dynamics and proton buttering in undistributed samples of acidified forest soils; Aluminium-Dynamik und Protonenpufferung in ungestoerten Proben versauerter Waldboeden

    Energy Technology Data Exchange (ETDEWEB)

    Fuchs, E.

    1992-12-31

    In this work non-displaced soil samples were used to test the reaction of acidified forest soils in the aluminium buffering range to different proton concentrations. The examined quantities were the proton buffering rate in the macropore spaces and the correlated rate of aluminium release. Furthermore, the types of aluminium bondage occuring in the soil solution and their influence on the aluminium dynamics within the profile were determined. The significance of species distribution for the interpretation of the toxic potential of aluminium is illuminated. The influence of soil structure on proton buffering, aluminium release and species distribution is described from a global viewpoint. (orig.) [Deutsch] In der vorliegenden Arbeit wird an natuerlich gelagerten Bodenproben die Reaktion versauerter Waldboeden im Aluminium-Pufferbereich auf unterschiedlich starke Protonenbelastungen untersucht. Dabei interessiert die Rate der Protonenpufferung im Makroporenraum einhergehend mit der Menge freigesetzten Aluminiums. Darueberhinaus wird untersucht, welche Aluminium-Bindungsformen in der Bodenloesung vorliegen und welchen Einfluss diese auf die Aluminium-Dynamik innerhalb des Profils haben. Die Bedeutung der Speziesverteilung fuer die Interpretation potentieller Aluminium-Toxizitaet wird beleuchtet. Uebergreifend wird der Einfluss der Bodenstruktur auf Protonenpufferung, Aluminium-Freisetzung sowie Speziesverteilung herausgestellt. (orig.)

  3. China’s Export of Fabricated Aluminium Keeps Rising

    Institute of Scientific and Technical Information of China (English)

    2006-01-01

    <正>Affected by the State macro economic adjustment policies, China’s export of primary aluminium has decreased obviously. However, China’s export of fabricated aluminum is increasing rapidly, which has led to the investment rush of the aluminium industry, leading to the serious concern by the government. Market rumors are spreading that the government will soon adjust the export tax rebate rates so as to curb such a trend.

  4. Modeling of aluminium deposition from chloroaluminate ionic liquids

    OpenAIRE

    Schaltin, Stijn; Ganapathi, Murugan; Binnemans, Koen; Fransaer, Jan

    2011-01-01

    A finite-element model of the electrodeposition of aluminium from chloroaluminate ionic liquids is introduced. The purpose of this model is to give an explanation for the reasonable current densities that can be achieved in chloroaluminate ionic liquids despite the fact that the electrochemically active Al2Cl7- complexes are transformed into inactive AlCl4- complexes during the electrodeposition of aluminium. The obtainable current density in the electrodeposition from chloroaluminate ionic l...

  5. Metal-Ceramic Interfaces in Laser Coated Aluminium Alloys

    NARCIS (Netherlands)

    Zhou, X.B.; Hosson, J.Th.M. De

    1994-01-01

    A novel process was developed to firmly coat an aluminium alloy, Al6061, with α-Al2O3 by means of laser processing. In this approach a mixture of SiO2 and Al powder was used to inject in the laser melted surface of aluminium. A reaction product α-Al2O3 layer of a thickness of 100 µm was created whic

  6. Crystallographic orientation-spray formed hypereutectic aluminium-silicon alloys

    OpenAIRE

    Hamilta de Oliveira Santos; Marilene Morelli Serna; Nelson Batista de Lima; Isolda Costa; Jesualdo Luiz Rossi

    2005-01-01

    Aluminium-silicon alloys have been wide accepted in the automotive, electric and aerospace industries. Preferred orientation is a very common condition for metals and alloys. Particularly, aluminium induces texture during the forming process. The preparation of an aggregate with completely random crystal orientation is a difficult task. The present work was undertaken to analyse the texture by X-ray diffraction techniques, of three spray formed hypereutectic Al-Si alloys. Samples were taken f...

  7. Local electrochemical behaviour of 7xxx aluminium alloys

    OpenAIRE

    F. Andreatta

    2004-01-01

    Aluminium alloys of the 7xxx series (Al-Zn-Mg-Cu) are susceptible to localized types of corrosion like pitting, intergranular corrosion and exfoliation corrosion. This represents a limitation for the application of these alloys in the aerospace components because localized corrosion might have a negative effect on safety and costs. This PhD thesis investigates the relation between electrochemical behaviour and microstructure of a number of 7xxx aluminium alloys: AA7075, AA7349 and an experime...

  8. Crushing modes of aluminium tubes under axial compression

    OpenAIRE

    Pled, Florent; Yan, Wenyi; Wen, Cui'e

    2014-01-01

    6 pages International audience A numerical study of the crushing of circular aluminium tubes with and without aluminium foam fillers has been carried out to investigate their buckling behaviours under axial compression. A crushing mode classification chart has been established for empty tubes. The influence of boundary conditions on crushing mode has also been investigated. The effect of foam filler on the crushing mode of tubes filled with foam was then examined. The predicted results ...

  9. Melting and solidification of bismuth inclusions in aluminium

    DEFF Research Database (Denmark)

    Thoft, N.B.; Bohr, J.; Buras, B.;

    1995-01-01

    Supercooling of crystalline bismuth inclusions in aluminium crystals has been observed and studied with different techniques: x-ray diffraction, in situ Rutherford backscattering/channelling spectrometry and transmission electron microscopy. The results of the measurements with different experime......Supercooling of crystalline bismuth inclusions in aluminium crystals has been observed and studied with different techniques: x-ray diffraction, in situ Rutherford backscattering/channelling spectrometry and transmission electron microscopy. The results of the measurements with different...

  10. Geometry Effects at Atomic-Size Aluminium Contacts

    OpenAIRE

    Schwingenschloegl, Udo; Schuster, Cosima

    2007-01-01

    We present electronic structure calculations for aluminium nanocontacts. Addressing the neck of the contact, we compare characteristic geometries to investigate the effects of the local aluminium coordination on the electronic states. We find that the Al 3pz states are very sensitive against modifications of the orbital overlap, which has serious consequences for the transport properties. Stretching of the contact shifts states towards the Fermi energy, leaving the system instable against fer...

  11. Adhesive Bonding of Aluminium Alloy A5754 by Epoxy Resins

    Directory of Open Access Journals (Sweden)

    Ivan Michalec

    2013-01-01

    Full Text Available Joining thin sheets of aluminium and its alloys is a promising area in the field of joining materials. Nowadays, joining methods that do not melt the material itself are increasingly being utilised. This paper deals with adhesive bonding of aluminium alloy A5754 by two-component epoxy resins. Theresults show that joints bonded by Hysol 9466 have appropriate mechanical properties, but that joints bonded by Hysol 9492 have better thermal stability.

  12. Blast Loaded Aluminium Plates : Experiments and numerical simulations

    OpenAIRE

    Melby, Emil Arne; Eide, Hilde Olaug Stakvik

    2013-01-01

    Light and flexible protective constructions in aluminium could be subjected to a blast load. In this thesis the effect of blast loading on aluminium plates of the type 1050A ? H14 was studied through experiments and numerical simulations. The effect of fragmentation was idealized with predrilled holes. The thesis was written at the Structural Impact Laboratory (SIMLab) at NTNU in collaboration with the Norwegian Defence Estates Agency (NDEA).Tensile tests revealed a clearly anisotropic behavi...

  13. Prevention of Dealloying in Manganese Aluminium Bronze Propeller: Part II

    OpenAIRE

    Napachat Tareelap; Kaysinee Sriraksasin; Nakorn Srisukhumbowornchai; Swieng Thuanboon; Choochat Nitipanyawong

    2014-01-01

    Due to the failure of manganese aluminium bronze (MAB) propeller caused by dealloying corrosion as described in Part I [1], this work aims to study the prevention of dealloying corrosion using aluminium and zinc sacrificial anodes. The results indicated that both of the sacrificial anodes could prevent the propeller from dealloying. Moreover, the dealloying in seawater was less than that found in brackish water. It was possible that hydroxide ions, from cathodic reaction, reacted with calcium...

  14. Proposal for the award of a blanket purchase contract for the supply of foundry services for semiconductor technologies

    CERN Document Server

    2006-01-01

    This document concerns the award of a blanket purchase contract for the supply of foundry services for semiconductor technologies. The Finance Committee is invited to agree to the negotiation of a blanket purchase contract with IBM SWITZERLAND (CH), the lowest bidder complying with the specification, for the supply of foundry services for semiconductor technologies for a period of four years, for a total amount not exceeding 4 000 000 US dollars, not subject to revision. At the present rate of exchange, the total amount of the blanket purchase contract is equivalent to approximately 5 000 000 Swiss francs. CERN's financial contribution will not exceed 1 000 000 Swiss francs.

  15. 铸造企业逆向物流体系研究%Study on Foundry Enterprise Reverse Logistics System

    Institute of Scientific and Technical Information of China (English)

    吉鸿荣

    2011-01-01

    从铸造企业实施逆向物流的动因人手,结合某铸造企业逆向物流体系设计框架,分析了铸造企业逆向物流体系设计流程和逆向物流运作过程中应该关注的问题.%The paper first investigates the motivations for foundry enterprises to implement reverse logistics and in connection with the framework of reverse logistics system of a certain foundry enterprise, analyzes the design process and issues worth attention therein.

  16. Lake restoration with aluminium, bentonite and Phoslock: the effect on sediment stability and light attenuation

    DEFF Research Database (Denmark)

    Egemose, Sara; Reitzel, Kasper; Flindt, Mogens

    treatments on aluminium mobility, sediment stability or light climate. A laboratory flume experiment including three shallow Danish lakes was conducted. We measured the effects of aluminium, Phoslock (a commercial product), bentonite, and a combination of bentonite/aluminium. Each treatment caused a varying...... consolidation of the sediment. The largest consolidation occurred using Phoslock- and bentonite-addition followed by bentonite/aluminium-addition, whereas aluminium alone had no effect. Sediment stability thresholds were measured before and after addition. Especially Phoslock, but also bentonite and bentonite....../aluminium increased sediment erosion threshold, with respectively 200%, 43% and 57%. Aluminium, bentonite/aluminium, and Phoslock improved the light conditions in the water phase, with respectively 60%, 57% and 50%, whereas bentonite created higher turbidity. Conclusively aluminium improved the light conditions...

  17. The binding, transport and fate of aluminium in biological cells.

    Science.gov (United States)

    Exley, Christopher; Mold, Matthew J

    2015-04-01

    Aluminium is the most abundant metal in the Earth's crust and yet, paradoxically, it has no known biological function. Aluminium is biochemically reactive, it is simply that it is not required for any essential process in extant biota. There is evidence neither of element-specific nor evolutionarily conserved aluminium biochemistry. This means that there are no ligands or chaperones which are specific to its transport, there are no transporters or channels to selectively facilitate its passage across membranes, there are no intracellular storage proteins to aid its cellular homeostasis and there are no pathways which evolved to enable the metabolism and excretion of aluminium. Of course, aluminium is found in every compartment of every cell of every organism, from virus through to Man. Herein we have investigated each of the 'silent' pathways and metabolic events which together constitute a form of aluminium homeostasis in biota, identifying and evaluating as far as is possible what is known and, equally importantly, what is unknown about its uptake, transport, storage and excretion.

  18. Views of the workers

    International Nuclear Information System (INIS)

    This paper is written from the perspective of the worker. As such it presents the workers' viewpoint with respect to the present status and problems to be solved with regard to occupational exposure. (author)

  19. Coal worker's pneumoconiosis

    Science.gov (United States)

    ... this page: //medlineplus.gov/ency/article/000130.htm Coal worker's pneumoconiosis To use the sharing features on this page, please enable JavaScript. Coal worker's pneumoconiosis is a lung disease that results ...

  20. China Rescinds the Export Tax on Aluminium Alloys Made by Scrap

    Institute of Scientific and Technical Information of China (English)

    2005-01-01

    <正>According to an official from the Tax Regulations Office under China’s State Council, from July 1st 2005, China will rescind the 5 per cent export tax on the aluminium alloys produced by using aluminium alloys scrap. An official from the State Council’s office said that through investigation they found that most aluminium alloys produced from aluminium scrap are not that energy consuming compared to primary aluminium. Starting from January 1st 2005, China decided to collect 5 per cent export tax on aluminium so as to control the industry development connected with high energy cost.

  1. Emerging melt quality control solution technologies for aluminium melt

    Institute of Scientific and Technical Information of China (English)

    Arturo Pascual, Jr

    2009-01-01

    The newly developed "MTS 1500" Melt Treatment System is performing the specifically required melt treatment operations like degassing, cleaning, modification and/or grain refinement by an automated process in one step and at the same location. This linked process is saving time, energy and metal losses allowing-by automated dosage of the melt treatment agents-the production of a consistent melt quality batch after batch. By linking the MTS Metal Treatment System with sensors operating on-line in the melt, i.e., with a hydrogen sensor "Alspek H", a fully automated control of parts of the process chain like degassing is possible. This technology does guarantee a pre-specified and documented melt quality in each melt treatment batch. Furthermore, to ensure that castings are consistent and predictable there is a growing realization that critical measuring the cleanliness of an aluminum melt but these can be both slow and costly. A simple, rapid and meaningful method of measuring and bench marking the cleanliness of an aluminum melt has been developed to offer the foundry a practical method of measuring melt cleanliness.This paper shows the structure and performance of the integrated MTS melt treatment process and documents achieved melt quality standards after degassing, cleaning, modification and grain refinement operations under real foundry conditions. It also provides an insight on a melt cleanliness measuring device "Alspek MQ" to provide foundry men better tools in meeting the increasing quality and tighter specification demand from the industry.

  2. Pore structure development of in-situ pyrolyzed coals for pollution prevention in iron foundries

    Energy Technology Data Exchange (ETDEWEB)

    Huang, He; Cannon, Fred S. [Department of Civil and Environmental Engineering, The Pennsylvania State University, 212 Sackett Building, University Park, PA 16802 (United States); Wang, Yujue [Department of Environmental Science and Engineering, Tsinghua University, Bejing, 100084 (China)

    2009-09-15

    A protocol was devised for preparing pyrolyzed coals that could be made in-situ at foundries to capture volatile organic compound (VOC) emission. This pyrolysis created extensive micropore volume in lignite over a broad range of temperature and time; and could use waste heat from cupola exhaust gases by a heat-exchange tube. For foundry application, moderate porous carbon with relatively uniform pores over wide ranges of temperature and time would be more practical than highly porous activated carbon (AC) that requires narrowly-controlled operations. This pyrolysis protocol was developed in a thermogravimetric analyzer (TGA) and in a small tube furnace, while using lignite, bituminous coal, and anthracite. The lignite yielded the most pore volume; and this was relatively uniform (0.1-0.13 mL/g of pores) while temperatures were 600-900 C, and times were 0-60 min. Smaller grain sizes yielded improved porosity; and this corresponded to more release of phenols and naphthalenes from smaller grains, as discerned by TGA-mass spectroscopy (MS). TGA-MS also revealed that improved pore development between 600-800 C corresponded to the release of CO{sub 2} and H{sub 2}O; and concurrently higher slurry pH linked to less oxygenated functionality. Adsorption of benzene was compared between the in-situ porous carbon and a commercial AC. (author)

  3. Archaeology of Lisbon Old City: ceramic crucibles from pre-XVIIIth century metallurgical foundries

    Science.gov (United States)

    Figueiredo, M. O.; Silva, T. P.; Veiga, J. P.; Dias Diogo, A. M.; Trindade, L.

    During an emergency archaeological intervention conducted in downtown Lisbon (the Old City), ceramic foundry crucibles were collected in a layer of embankment debris used after the earthquake that destroyed the city in 1755. A chemical and phase-constitution study was undertaken to complement the dating and to ascertain the kind of foundries (metallurgical or glass-working) concerning two intact cup-shaped crucibles and a fragment displaying glassy outflows. Non-destructive methodologies were used - namely, laboratory techniques (X-ray fluorescence spectrometry and X-ray diffraction) combined with synchrotron-radiation-induced micro-fluorescence (SRXRF). Analytical results are presented and discussed. SRXRF analysis of the glassy outflow on the larger crucible revealed the presence of mercury and traces of gold, along with copper, suggesting that it might have been used to manipulate gold amalgams. A possible Islamic origin was disclosed for the smaller crucible as only tin was detected in the external outflow and further confirmed by minute cassiterite (SnO2) grains.

  4. Foundry waste recycling in moulding operations and in the ceramic industry.

    Science.gov (United States)

    Zanetti, Maria Chiara; Fiore, Silvia

    2003-06-01

    An industrial treatment was performed by the Sasil plant of Brusnengo (Biella, Northern Italy), which is part of the Gruppo Minerali S.p.A. (Novara, Northern Italy), to consider the reclamation of bentonite bonded moulding sands obtained from the Teksid Italia S.p.A. cast iron foundry plant in Crescentino (Vercelli, Northern Italy). An evaluation of the fine particles produced by the wet-mechanical regeneration treatment was made with the purpose of proposing their recycling as binding agents in moulding operations in the cast iron foundry and for the production of tiles in the ceramic industry. The pre-mixed product sold by bentonite suppliers (35% coal dust and 65% bentonite, 0.15 Euro/kg) could be made from the recovered fine fraction below 0.025 mm with the addition of active clay and coal dust, thus obtaining a product that will have physico-chemical properties similar to those of calcic bentonite. The improvements due to the addition of the fine particles to the usually employed clay for tile production were also underlined from the results of several baking tests. The recovery and recycling of sands and fine particles obtained from the reclamation of bentonite moulding sands will lead to a saving of raw materials and landfill space, with economic and environmental advantages. PMID:12870643

  5. Pyrolysis of foundry sand resins: a determination of organic products by mass spectrometry.

    Science.gov (United States)

    Dungan, Robert S; Reeves, James B

    2005-01-01

    Pyrolysis-gas chromatography-mass spectrometry (MS) was used to identify the major organic products produced by pyrolysis of three foundry sand resins: (i) Novolac and (ii) phenolic urethane (PU) (both phenol-formaldehyde based resins) and (iii) furan (furfuryl alcohol based resin). These resins are used in the metal casting industry as a "sand binder" for making cores (used to produce cavities in molds) and molds for nonferrous castings. During the casting process, the cores and molds are subjected to intense heat from the molten metal. As a result, the organic resins undergo thermal decomposition and produce a number of complex organic compounds. In this study, the organics were tentatively identified by MS after pyrolysis of the resins at 750 degrees C. The major thermal decomposition products from the Novolac, PU, and furan resins were derivatives of phenol, benzene, and furan, respectively. Compounds identified that are of potential environmental concern were benzene, toluene, phenol, o- and p-xylene, o- and m-cresol, and polycyclic aromatic hydrocarbons. Pyrolysis of the Novolac resin resulted in the generation of the most compounds of environmental concern. Because there is interest in beneficially using foundry molding sands in manufactured soils and other agricultural products, it is necessary that organic thermal decomposition products be identified to ensure environmental protection. PMID:15991723

  6. The regeneration of waste foundry sand and residue stabilization using coal refuse.

    Science.gov (United States)

    Park, Chong-Lyuck; Kim, Byoung-Gon; Yu, Youngchul

    2012-02-15

    The processes for recycling waste foundry sand are divided between regeneration and beneficial reuse, and the potential for regeneration is higher than that of reuse. In this study, two processes for the recycling and residue stabilization of waste foundry sands were considered. One is the dry mechanical process for recycling, and the other is the stabilization process for powdered residue. The dry mechanical process of regeneration consists of crushing, grinding, separation, and classification. To stabilize the residues that were generated through the regeneration process, powdered residues were pelletized by a high-shear pelletizer, and the surfaces of the pellets were subsequently coated with coal refuse powders that contained sodium silicate as a binder. Coated pellets were sintered by a self-propagating combustion method. The refractory index of the recycled sands, as measured by the Seger cone method, was over -34, and their SiO(2) contents of 94% was similar to that of green sand. The general conclusion that coal refuse and sodium silicate stabilize heavy metals better than other processes may lead to the development of a cost-effective solution for stabilizing heavy metals in residues. PMID:22197564

  7. Tools and Strategies for Product Life Cycle Management ñ A Case Study in Foundry

    Science.gov (United States)

    Patil, Rajashekar; Kumar, S. Mohan; Abhilash, E.

    2012-08-01

    Advances in information and communication technology (ICT) have opened new possibilities of collaborations among the customers, suppliers, manufactures and partners to effectively tackle various business challenges. Product Life Cycle Management(PLM) has been a proven approach for Original Equipment Manufacturers (OEMs) to increase their productivity, improve their product quality, speed up delivery, and increase their profit and to become more efficient. However, their Tier 2 and Tier 3 suppliers like foundry industries are still in their infancy without adopting PLM. Hence to enhance their understanding, the basic concepts, the tools and strategies for PLM are presented is this paper. By selecting and implementing appropriate PLM strategies in a small foundry, an attempt was also made to understand the immediate benefits of using PLM tools (commercial PLM software and digital manufacturing tools). This study indicated a reduction in lead time and improved utilization of organizational resources in the production of automobile impeller. These observations may be further extrapolated to other multiproduct, multi-discipline and multi-customer companies to realize the advantages of using PLM technology

  8. Foundry-compatible SOI waveguides with a graphene top layer for wideband wavelength conversion

    Science.gov (United States)

    Vermeulen, N.; Cheng, J. L.; Sipe, J. E.; Thienpont, H.

    2016-05-01

    The tremendous progress in the fabrication of highly confining silicon-on-insulator (SOI) waveguides has been very beneficial for four-wave-mixing (FWM)-based wavelength conversion applications. Nevertheless, to establish power-efficient and wideband FWM wavelength conversion, one typically requires long (cm-scale) SOI waveguides with dispersion-engineered cross-sections that do not comply with the fabrication constraints of multiproject- wafer-oriented silicon photonics foundries. In this paper, we numerically examine the opportunities for wideband wavelength conversion through FWM in a foundry-compatible SOI waveguide covered with the highly nonlinear two-dimensional material of graphene. When combining subwatt level pump powers with a short waveguide length of only a few hundreds of microns, perfectly phase-matched conversion with significant efficiencies close to 20 dB can be obtained over a more than 40 THz-wide signal band adjacent to the pump frequency. Because of the tunability of the graphene properties, it is also possible to obtain quasi-phase matched FWM conversion through a periodic sign reversal of the graphene third-order nonlinearity along the waveguide. Conversion efficiencies exceeding 30 dB can be achieved over a 3.4 THz-wide signal band that is situated as much as 58 THz away from the pump frequency. Finally, the graphene tunability also allows for switching between the perfectly phase-matched and quasi-phase-matched operation modes.

  9. Replies to Challenges in the Field of Air Pollution Control in Foundry Plants

    Directory of Open Access Journals (Sweden)

    R. Margraf

    2012-09-01

    Full Text Available The solution of applications for air pollution control in foundries for iron and non-ferrous metals may not only be understood as theobservance of requested emission limit values at the stack outlet. An effective environmental protection already starts with the greatest possible capture of pollutants at the source with at the same time minimisation of the volume flow necessary for this. Independent of this, the downstream installed filtration system has to realise a degree of separation of definitely above 99%.Furthermore, when selecting the filter construction, attention has to be paid to a high availability. An even temporarily productionwithout filter will more and more no longer be accepted by residents and authorities. Incidents at the filter lead to a shutdown of the whole production.Additional measures for heat recovery while preparing concepts for filtration plants help to reduce the energy consumption and servefor a sustained conservation of environment.A consequent consideration of the items above is also condition for the fact that environmental protection in foundries remainsaffordable. The lecture deals with the subjects above from the point of view of a plant constructor.

  10. Synthesis and characterization of the cordierite ceramics from nonstandard raw materials for application in foundry

    Energy Technology Data Exchange (ETDEWEB)

    Acimovic, Zagorka [Faculty of Technology and Metallurgy, 4 Karnegy, 11000 Belgrade (Yugoslavia); Pavlovic, Ljubica; Andric, Ljubisa; Stamatovic, Milan [The Institute for Technology of Nuclear and Other Mineral Raw Materials, Franchet dminutes or feet Esperey, 11000 Belgrade (Yugoslavia); Trumbulovic, Ljiljana [High Technical School, 34 Sv. Save, 31000 Uzice (Yugoslavia)

    2003-05-01

    Cordierite electric ceramics have an important role in modern technology. So far, this material has been used in electrothermics for the production of electric heater supports. However, nowadays, due to its electrical, electromechanical, and especially thermal properties, this ceramic finds its application in electronics for the production of microelectronic components or in the machine-building industry for manufacture of internal combustion components. In this paper, the results of the production of the cordierite ceramics based on sepiolite, as a magnesium silicate component, are presented. For a realistic evaluation of the cordierite quality, which is obtained from nonstandard raw materials, parallel investigations were made with one commercial cordierite mass, which contains talc. The end goal of these investigations is to examine a possibility of application of cordierite ceramics in foundry and defining the technological parameters of production of refractory coatings for sand moulds and cores, as well as of production of refractory linings for application in Lost Foam process. It should be emphasized that cordierite ceramics so far has not been applied in foundry.

  11. Bioaccumulation of Aluminium in Hydromacrophytes in Polish Coastal Lakes

    Directory of Open Access Journals (Sweden)

    Senze Magdalena

    2015-03-01

    Full Text Available The research on aluminium content was conducted in water and on aquatic flora of Polish lakes in the central part of the coast. The study included the lakes Sarbsko, Choczewskie, Bia.e, K.odno, D.brze and Salino investigated in the summer of 2013. The examined lakes belong mainly to the direct basin of the Baltic Sea. Samples of aquatic plants and lake waters were collected. In the water samples pH and electrolytic conductivity were measured. The aluminium content was determined both in water and aquatic plants. Submerged hydromacrophyte studies included Myriophyllum alterniflorum L., Potamogeton perfoliatus L. and Ceratophyllum demersum L. Emergent hydromacrophyte studies included Phragmites australis (Cav. Trin. ex Steud., Juncus bulbosus L., Iris pseudacorus L., Eleocharis palustris (L. Roem. % Schult., Phalaris arundinacea L., Carex riparia Curt., Mentha aquatic L., Stratiotes aloides L., Alisma plantago-aquatica L., Glyceria maxima (Hartman Holmb., Sagittaria sagittifolia L., Scirpus lacustris L. and Typha angustifolia L. The purpose of this investigation was the determination of the aluminium content in submerged and emergent hydromacrophytes and also the definition of their bioaccumulative abilities. The average concentration of aluminium in water was 2.68 fęg Al dm.3. The average content of aluminium in plants was 2.8015 mg Al kg.1. The bioaccumulation factor ranged from BCF=19.74 to BCF=16619. On the basis of the analysis of the aluminium content in water and aquatic plants results show that both water and plants were characterized by a moderate level of aluminium. The recorded concentrations indicate a mid-range value and are much lower than those which are quoted for a variety of surface waters in various parts of the world.

  12. Analisis Kinerja Supplier Bahan Baku Menggunakan Integrasi Supply Chain Operations Refrence dan Analytic Hierarchy Process PT. Asia Raya Foundry

    OpenAIRE

    Jati, Wahyu Listyo

    2015-01-01

    Persaingan bisnis yang semakin cepat menuntut PT. Asia Raya Foundry sebagai salah satu perusahaan yang bergerak dibidang manufaktur pengecoran logam untuk produksi spare part mesin pabrik perkebunan dan alat berat harus memperhatikan keinginan konsumen terhadap produk. Berdasarkan penelitian yang dilakukan terdapat keluhan dari pabrik terhadap pasokan bahan baku langsung yang diperoleh dari supplier sehingga menyebabkan adanya keterlambatan dalam penyelesaian produk. Gangguan yang disebabkan ...

  13. Influence of the organic compounds on the ecotoxicity in the treatment of foundry sludge and olive mill waste.

    Science.gov (United States)

    Coz, Alberto; Mantzavinos, Dionisis; Karageorgos, Petros; Kalogerakis, Nikolas; Andrés, Ana; Viguri, Javier R; Irabien, Angel

    2006-01-01

    The study of the ecotoxicity in two industrial waste materials and the relationships with the organic parameters has been conducted. Foundry sludge and olive mill waste have been used as industrial waste materials with organic or mixed character. Stabilisation/solidification (S/S) and advanced oxidation (AOP) processes have been carried out in order to treat both foundry sludge and olive mill waste. Analysis of ecotoxicity, total organic carbon, COD and phenol index have been evaluated in the untreated waste and end-products. The results of the treated samples allow obtaining the best formulations in both processes. The best formulations in the immobilisation process have been obtained with Portland cement and black carbon, activated carbon or foundry sand ashes. In the AOP process, ozone concentrations above 35 mg/l and reaction times equal to 120 minutes have been the optimal variables. The relationships between the organic parameters and the ecotoxicity of the samples have been studied in this paper. Furthermore, the global organic parameters have been studied in relation to the phenolic compounds. Lineal and logarithmic expressions have been obtained between the total organic carbon and phenol index and the ecotoxicity of the samples related to the organic parameters, respectively. Ecotoxicity of the samples with Vibrio fischeri is recommended as a very promising biotest for the study of the characterisation and the evaluation of the treatment of organic and mixed character waste and total organic carbon is recommended as global organic parameter in the treatment of foundry sludge. PMID:17172203

  14. Analysis of total metals in waste molding and core sands from ferrous and non-ferrous foundries.

    Science.gov (United States)

    Miguel, Roberto E; Ippolito, James A; Leytem, April B; Porta, Atilio A; Banda Noriega, Roxana B; Dungan, Robert S

    2012-11-15

    Waste molding and core sands from the foundry industry are successfully being used around the world in geotechnical and soil-related applications. Although waste foundry sands (WFSs) are generally not hazardous in nature, relevant data is currently not available in Argentina. This study aimed to quantify metals in waste molding and core sands from foundries using a variety of metal-binder combinations. Metal concentrations in WFSs were compared to those in virgin silica sands (VSSs), surface soils and soil guidance levels. A total analysis for Ag, Al, Ba, Be, Cd, Co, Cr, Cu, Fe, Mg, Mn, Mo, Ni, Pb, Sb, Te, Tl, V, and Zn was conducted on 96 WFSs and 14 VSSs collected from 17 small and medium-sized foundries. The majority of WFSs analyzed, regardless of metal cast and binder type, contained metal concentrations similar to those found in VSSs and native soils. In several cases where alkyd urethane binder was used, Co and Pb concentrations were elevated in the waste sands. Elevated Cr, Mo, Ni, and Tl concentrations associated with VSSs should not be an issue since these metals are bound within the silica sand matrix. Because of the naturally low metal concentrations found in most WFSs examined in this study, they should not be considered hazardous waste, thus making them available for encapsulated and unencapsulated beneficial use applications. PMID:22738693

  15. Effect of compost-, sand-, or gypsum-amended waste foundry sands on turfgrass yield and nutrient content

    Science.gov (United States)

    To prevent the 7-11 million metric tons of waste foundry sand (WFS) produced annually in the U.S. from entering landfills, current research is focused on the reuse of WFSs as soil amendments. The effects of different WFS-containing amendments on turfgrass growth and nutrient content were tested by ...

  16. SYNBIOCHEM-a SynBio foundry for the biosynthesis and sustainable production of fine and speciality chemicals.

    Science.gov (United States)

    Carbonell, Pablo; Currin, Andrew; Dunstan, Mark; Fellows, Donal; Jervis, Adrian; Rattray, Nicholas J W; Robinson, Christopher J; Swainston, Neil; Vinaixa, Maria; Williams, Alan; Yan, Cunyu; Barran, Perdita; Breitling, Rainer; Chen, George Guo-Qiang; Faulon, Jean-Loup; Goble, Carole; Goodacre, Royston; Kell, Douglas B; Feuvre, Rosalind Le; Micklefield, Jason; Scrutton, Nigel S; Shapira, Philip; Takano, Eriko; Turner, Nicholas J

    2016-06-15

    The Manchester Synthetic Biology Research Centre (SYNBIOCHEM) is a foundry for the biosynthesis and sustainable production of fine and speciality chemicals. The Centre's integrated technology platforms provide a unique capability to facilitate predictable engineering of microbial bio-factories for chemicals production. An overview of these capabilities is described. PMID:27284023

  17. 77 FR 20788 - Foundry Coke Products From the People's Republic of China: Final Results of Expedited Second...

    Science.gov (United States)

    2012-04-06

    ...'') Review, 76 FR 74775 (December 1, 2011); see also Notice of Amended Final Determination of Sales at Less... 66 FR 48025 (September 17, 2001) (``Order''). We received a complete substantive response from the... International Trade Administration Foundry Coke Products From the People's Republic of China: Final Results...

  18. SYNBIOCHEM–a SynBio foundry for the biosynthesis and sustainable production of fine and speciality chemicals

    Science.gov (United States)

    Carbonell, Pablo; Currin, Andrew; Dunstan, Mark; Fellows, Donal; Jervis, Adrian; Rattray, Nicholas J.W.; Robinson, Christopher J.; Swainston, Neil; Vinaixa, Maria; Williams, Alan; Yan, Cunyu; Barran, Perdita; Breitling, Rainer; Chen, George Guo-Qiang; Faulon, Jean-Loup; Goble, Carole; Goodacre, Royston; Kell, Douglas B.; Feuvre, Rosalind Le; Micklefield, Jason; Scrutton, Nigel S.; Shapira, Philip; Takano, Eriko; Turner, Nicholas J.

    2016-01-01

    The Manchester Synthetic Biology Research Centre (SYNBIOCHEM) is a foundry for the biosynthesis and sustainable production of fine and speciality chemicals. The Centre's integrated technology platforms provide a unique capability to facilitate predictable engineering of microbial bio-factories for chemicals production. An overview of these capabilities is described. PMID:27284023

  19. Laboratory Testing of Foundry Sands as Bulking Agents for Porous Media Filters Used to Treat Agricultural Drainage Waters

    Science.gov (United States)

    Foundry sands are industrial byproducts that may have potential application as bulking agents that when mixed with small amounts of more chemically reactive materials (i.e. sulfur modified iron, fly ash, etc.) can be used to produce porous media filters capable of removing contaminants from agricult...

  20. Value-Chain Dynamics of the West Point Foundry, 1817-1911: A Historical Case Analysis in Marketing

    Science.gov (United States)

    Petkus, Ed, Jr.

    2013-01-01

    This case provides the opportunity for students to explore marketing and value/supply-chain dynamics in a unique historical context. The West Point Foundry (WPF), located in Cold Spring, New York, was one of the most important manufacturing ventures in the United States from 1817 to 1911. The case outlines the supply-chain details of the WPF as…

  1. Acute aluminium phosphide poisoning, what is new?

    Directory of Open Access Journals (Sweden)

    Yatendra Singh

    2014-01-01

    Full Text Available Aluminium phosphide (AlP is a cheap solid fumigant and a highly toxic pesticide that is commonly used for grain preservation. AlP has currently generated interest with increasing number of cases in the past four decades because of its increased use for agricultural and nonagricultural purposes, and also its easy availability in the markets has led to its increased misuse to commit suicide. Ingestion is usually suicidal in intent, uncommonly accidental and rarely homicidal. The poison affects all systems, shock, cardiac arrhythmias with varied ECG changes and gastrointestinal features being the most prominent. Diagnosis is made on the basis of clinical suspicion, a positive silver nitrate paper test to phosphine, and gastric aspirate and viscera biochemistry. Treatment includes early gastric lavage with potassium permanganate or a combination of coconut oil and sodium bicarbonate, administration of charcoal and palliative care. Specific therapy includes intravenous magnesium sulphate and oral coconut oil. Unfortunately, the lack of a specific antidote Results in very high mortality and the key to treatment lies in rapid decontamination and institution of resuscitative measures. This article aims to identify the salient features and mechanism of AlP poisoning along with its management strategies and prognostic variables.

  2. Low cost aluminium metal matrix composite

    Energy Technology Data Exchange (ETDEWEB)

    Withers, G.

    2007-03-15

    Low cost, light weight Ultalite{reg_sign} is an Aluminium Metal Matrix Composite (AL-MMC) which utilises wear resistant ceramic particles derived from flyash. Ultalite AL-MMC typically contains between 10 and 30 per cent ceramic particles, and is formulated for the manufacture of wear resistant automotive components. Due to its low density and ease of processing into net shape die casting, Ultalite AL-MMC provides weight savings of up to 60 per cent over components fabricated from cast iron, thereby providing improved fuel efficiency with reduced greenhouse emissions. The original flyash material was sourced from a black coal power station in Queensland, where it contained a wide range of particles sizes. To narrow the size range and to remove impurities, a proprietary pretreatment developed by Dr Thomas Robl and co-researchers at the University of Kentucky was employed. The University of Kentucky developed the technology for the classification and benefaction of flyash to produce high-grade Pozzolan, which is used in Portland Cement product. This technology is now being applied to the production of Ultalite AL-MMC. Testing performed by Dr Robl has shown that the proprietary technology can eliminate the hollow particles, extract detrimental carbon-based impurities and remove the extremely fine and coarse particles. All that remains are dense ceramic particles with an average particle size of approximately 30 {mu}m. 9 refs., 3 figs.

  3. Eu(III)-doped aluminium yttrium oxide

    International Nuclear Information System (INIS)

    In this work, we report the synthesis and the photoluminescence features of Eu(III)-doped yttrium-aluminium oxide obtained by non-hydrolytic sol-gel routes. After heating the powders above 600 deg C the XRD patterns show the presence of the Y4Al2O9 (YAM) and Y3Al5O12 (YAG) phases. At 800 and at 1500 deg C the PL spectra display the Eu(III) lines characteristic of the YAM monoclinic phase. The 5D0→7F2 transition is favored relatively to the 5D0→7F1 lines. However, at 1100 deg C the cubic YAG is the preferential phase and the 5D0→7F1 transition dominates the spectrum. The Eu(III) ions lie in a centro symmetrical site. The different solvents used in the sol-gel synthesis also change the relative proportion between these two phases. This is monitored analyzing the modifications in the relative intensity between the 5D0→7F2 and the 5D0→7F1 transitions. (author)

  4. Role of phytohormones in aluminium rhizotoxicity.

    Science.gov (United States)

    Kopittke, Peter M

    2016-10-01

    Elevated concentrations of soluble aluminium (Al) reduce root growth in acid soils, but much remains unknown regarding the toxicity of this Al as well as the mechanisms by which plants respond. This review examines changes in phytohormones in Al-stressed plants. Al often results in a rapid 'burst' of ethylene in root apical tissues within 15-30 min, with this regulating an increase in auxin. This production of ethylene and auxin seems to be a component of a plant-response to toxic Al, resulting in cell wall modification or regulation of organic acid release. There is also evidence of a role of auxin in the expression of Al toxicity itself, with Al decreasing basipetal transport of auxin, thereby potentially decreasing wall loosening as required for elongation. Increasingly, changes in abscisic acid in root apices also seem to be involved in plant-responses to toxic Al. Changes in cytokinins, gibberellins and jasmonates following exposure to Al are also examined, although little information is available. Finally, although not a phytohormone, concentrations of nitric oxide change rapidly in Al-exposed tissues. The information presented in this review will assist in focusing future research efforts in examining the importance of phytohormones in plant tissues exposed to toxic levels of Al. PMID:27352002

  5. Fuzzy Multicriteria Ranking of Aluminium Coating Methods

    Science.gov (United States)

    Batzias, A. F.

    2007-12-01

    This work deals with multicriteria ranking of aluminium coating methods. The alternatives used are: sulfuric acid anodization, A1; oxalic acid anodization, A2; chromic acid anodization, A3; phosphoric acid anodization, A4; integral color anodizing, A5; chemical conversion coating, A6; electrostatic powder deposition, A7. The criteria used are: cost of production, f1; environmental friendliness of production process, f2; appearance (texture), f3; reflectivity, f4; response to coloring, f5; corrosion resistance, f6; abrasion resistance, f7; fatigue resistance, f8. Five experts coming from relevant industrial units set grades to the criteria vector and the preference matrix according to a properly modified Delphi method. Sensitivity analysis of the ranked first alternative A1 against the `second best', which was A3 at low and A7 at high resolution levels proved that the solution is robust. The dependence of anodized products quality on upstream processes is presented and the impact of energy price increase on industrial cost is discussed.

  6. Anomalous Diffusion of Mo Implanted into Aluminium

    Institute of Scientific and Technical Information of China (English)

    张通和; 吴瑜光; 邓志威; 钱卫东

    2001-01-01

    Mo ions are implanted into aluminium with a high ion flux and high dose at elevated temperatures of 300℃, 400℃ and 500℃ . X-ray diffraction spectra show that the Al12Mo phases are formed. Rutherford backscattering spectroscopy indicates that a profile of Mo appears in Al around the depth of 550nm and with an atomic concentration of ~7%, when Mo is implanted to the dose of 3 × 1017/cm2 with an ion flux of 45μA/cm2 (400℃).If the dose increases to 1 × 1018/cm2 at the same ion flux, the penetration of Mo ions in Al can reach a depth of 2μm, which is greater than the ion project range Rp (52.5nm). The results show that anomalous diffusion takes place. Owing to the intense atom collision cascades, the diffusion coefficient increases greatly with the increase of the ion flux and dose. The Mo diffusion coefficients in Al are calculated. The Mo retained dose in A1 increases obviously with the increase of the ion flux.

  7. Aluminium Matrix Composites Reinforced with Co-continuous Interlaced Phases Aluminium-alumina Needles

    Directory of Open Access Journals (Sweden)

    Elvio de Napole Gregolin

    2002-09-01

    Full Text Available An Al-5SiO2 (5 wt% of SiO2 aluminium matrix fiber composite was produced where the reinforcement consists of fossil silica fibers needles. After being heat-treated at 600 °C, the original fiber morphology was retained but its microstructure changed from solid silica to an interconnected (Al-Si/Al2O3 interlaced structure named co-continuous composite. A technique of powder metallurgy, using commercial aluminium powder and the silica fibers as starting materials, followed by hot extrusion, was used to produce the composite. The co-continuous microstructure was obtained partially or totally on the fibers as a result of the reaction, which occurs during the heat treatment, first by solid diffusion and finally by the liquid Al-Si in local equilibrium, formed with the silicon released by reaction. The internal structure of the fibers was characterized using field emission electron microscope (FEG-SEM and optical microscopy on polished and fractured samples.

  8. Fabrication experience of aluminium clad aluminium matrix dispersion fuels at BARC

    International Nuclear Information System (INIS)

    Aluminium clad, aluminium matrix plate type dispersion fuels have been fabricated in BARC in recent years as part of fuel development programme for small non-power research reactors. The present paper describes the flowsheet developed for fabrication of Al-UAlx, Al-U3Si2 and Al-U3O8 fuels at BARC. The Al-20% U alloy fuel for KAMINI neutron radiography reactor was prepared by 'melting and casting' route, followed by picture framing and roll-bonding. For higher 'U' density fuels namely, Al-UAlx, Al-U3O8 and Al-U3Si2 the 'powder metallurgy' route was followed for preparation of fuel meat. The novel features in fabrication route were: addition of Zr for stabilizing UAl3 phase in Al-20% U alloy; x-ray radiography and microdensitometric scanning of radiographs for location of fuel outline inside fuel element and for confirming homogeneous distribution of fissile atoms; immersion ultrasonic testing for confirming good bonding between mating Al surface of the fuel plate. (author)

  9. Environmental impact of some trace elements emission from the work environment of Atbara Cement Factory and Atbara Railway Foundry

    International Nuclear Information System (INIS)

    This work was performed to evaluate the chemical pollution level by some trace elements at the work environment of Atbara Cement Factory (ACF) and Atbara Railway Foundry (ARF). Samples of soil and air were collected from the two sites study, ACF and ARF. To assess the environmental impact of these industrial complexes, the samples were collected from sites expected to be free from industrial emission to serve as control. Plant samples were also collected from (ACF) and the control site. The samples were analyzed and the concentrations of K, Na, Mn, Fe, Cu, Zu and Pb were determined using three analytical techniques: Atomic absorption spectroscopy (AAS), X-ray fluorescence (X RF), and flame emission photometry (FEP). Soil samples were chemically fractionated using separation methods and the solutions were analyzed using AAS methods and FEP to determine the chemical form of the elements. The quality of the data was achieved through the analysis of certified reference materials. The results of this study were compared with previous literature. The data were treated by calculating enrichment factor and statistically by multivariate analysis such as, principle component analysis and cluster analysis. The findings of the study were concluded as follows. The effect of emission from both sites is very clear when the concentrations of the studied trace elements in soil and air samples are compared with the respective concentrations at the control site. Higher values of these elements are found at ARF and slightly high at ACF. The elements which can be attributed to industrial emission are noticeably higher at ARF, for example Cu is forty times as higher as compared to the control site. While Zn is slightly high and Pb is very high. The same remarks are further confirmed by enrichment factor calculation. For soil samples enrichment factor was obtained for two groups of elements, the enriched group includes the elements Pb, Cu and Zn which have enrichment factors higher in

  10. The General Situation of the Scale and Layout of Aluminium Industry in China

    Institute of Scientific and Technical Information of China (English)

    2009-01-01

    <正>Since 2002, aluminium industry has become a key industry under the macro control of the country, for which the reason is the aluminium industry in China has seen "repeated construc-tion", "blind investment", "excessive capacity",

  11. PREDICTION OF PLASTIC ANISOTROPY IN ALUMINIUM EXTRUDED TUBES BY FINITE ELEMENT POLYCRYSTAL MODEL

    Institute of Scientific and Technical Information of China (English)

    2001-01-01

    Numerical simulation of extrusion process of aluminium tube is dealt with using the finite element polycrystal model. The non-uniformity in plastic anisotropies of aluminium extruded tubes through the wall thickness is investigated.

  12. Improving Efficiency of Aluminium Sacrificial Anode Using Cold Work Process

    Science.gov (United States)

    Asmara, Y. P.; Siregar, J. P.; Tezara, C.; Ann, Chang Tai

    2016-02-01

    Aluminium is one of the preferred materials to be used as sacrificial anode for carbon steel protection. The efficiency of these can be low due to the formation of oxide layer which passivate the anodes. Currently, to improve its efficiency, there are efforts using a new technique called surface modifications. The objective of this research is to study corrosion mechanism of aluminium sacrificial anode which has been processed by cold work. The cold works are applied by reducing the thickness of aluminium sacrificial anodes at 20% and 40% of thickness reduction. The cathodic protection experiments were performed by immersion of aluminium connected to carbon steel cylinder in 3% NaCl solutions. Visual inspections using SEM had been conducted during the experiments and corrosion rate data were taken in every week for 8 weeks of immersion time. Corrosion rate data were measured using weight loss and linear polarization technique (LPR). From the results, it is observed that cold worked aluminium sacrificial anode have a better corrosion performance. It shows higher corrosion rate and lower corrosion potential. The anodes also provided a long functional for sacrificial anode before it stop working. From SEM investigation, it is shown that cold works have changed the microstructure of anodes which is suspected in increasing corrosion rate and cause de-passivate of the surface anodes.

  13. Impact properties of aluminium - glass fiber reinforced plastics sandwich panels

    Directory of Open Access Journals (Sweden)

    Mathivanan Periasamy

    2012-06-01

    Full Text Available Aluminium - glass fiber reinforced plastics (GFRP sandwich panels are hybrid laminates consisting of GFRP bonded with thin aluminum sheets on either side. Such sandwich materials are increasingly used in airplane and automobile structures. Laminates with varying aluminium thickness fractions, fiber volume fractions and orientation in the layers of GFRP were fabricated by hand lay up method and evaluated for their impact performance by conducting drop weight tests under low velocity impacts. The impact energy required for initiating a crack in the outer aluminium layer as well as the energy required for perforation was recorded. The impact load-time history was also recorded to understand the failure behavior. The damage depth and the damage area were measured to evaluate the impact resistance. Optical photography and scanning electron micrographs were taken to visualize the crack and the damage zone. The bidirectional cross-ply hybrid laminate (CPHL has been found to exhibit better impact performance and damage resistance than the unidirectional hybrid laminate (UDHL. Increase in aluminium thickness fraction (Al tf and fiber volume fraction (Vf resulted in an increase in the impact energy required for cracking and perforation. On an overall basis, the sandwich panels exhibited better impact performance than the monolithic aluminium.

  14. A Numerical Analysis of the Resistance and Stiffness of the Aluminium and Concrete Composite Beam

    OpenAIRE

    Polus Łukasz; Szumigała Maciej

    2015-01-01

    In this paper a numerical analysis of the resistance and stiffness of the aluminium and concrete composite beam is presented. Composite aluminium and concrete structures are quite new and they have not been thoroughly tested. Composite structures have a lot of advantages. The composite aluminium and concrete beam is more corrosion-resistant, fire-resistant and stiff than the aluminium beam. The contemporary idea of sustainable buildings relies on new solutions which are more environmentally f...

  15. Influence of Alkali Treatment on the Surface Area of Aluminium Dross

    OpenAIRE

    Zauzi, N. S. Ahmad; M. Z. H. Zakaria; Baini, R.; Rahman, M. R.; N. Mohamed Sutan; Hamdan, S

    2016-01-01

    Aluminium dross is an industrial waste from aluminium refining industry and classified as toxic substances. However, the disposal of dross as a waste is a burden to aluminium manufacturer industries due to its negative effects to the ecosystem, surface, and ground water. Therefore the purpose of this study is to evaluate the influence of sodium hydroxide (NaOH) on the surface area and pore size of aluminium dross. There were 3 stages in the treatment activities, which were leaching, precipita...

  16. The determination of boron in high-purity aluminium metal by spark-source mass spectrometry

    International Nuclear Information System (INIS)

    A method is described for the determination of boron in high-purity aluminium metal. Both isotopic boron lines (10B+1 and 11B+1) are used for the analysis. As there are no low-abundance isotopic lines for aluminium, measurements were made direct without reference to aluminium as an internal standard. The boron concentration values of eight aluminium samples analysed by this method compared favourably with results obtained from other techniques

  17. Low Speed Laser Welding of Aluminium Alloys Using Single-Mode Fiber Lasers

    OpenAIRE

    Tu, Jay; Paleocrassas, Alexander

    2010-01-01

    In this chapter, topics related to extending fiber laser welding of aluminium in the low speed range were discussed. General topics, such as the properties of aluminium and welding defects, review of high speed laser welding of aluminium, and fiber laser characteristics and optical setups for safety, were first reviewed. Recent research results on the modelling and validation of laser welding of aluminium, experimental characterization of low speed welding processes, and the instability pheno...

  18. The Synthetic Aperture Radar Science Data Processing Foundry Concept for Earth Science

    Science.gov (United States)

    Rosen, P. A.; Hua, H.; Norton, C. D.; Little, M. M.

    2015-12-01

    Since 2008, NASA's Earth Science Technology Office and the Advanced Information Systems Technology Program have invested in two technology evolutions to meet the needs of the community of scientists exploiting the rapidly growing database of international synthetic aperture radar (SAR) data. JPL, working with the science community, has developed the InSAR Scientific Computing Environment (ISCE), a next-generation interferometric SAR processing system that is designed to be flexible and extensible. ISCE currently supports many international space borne data sets but has been primarily focused on geodetic science and applications. A second evolutionary path, the Advanced Rapid Imaging and Analysis (ARIA) science data system, uses ISCE as its core science data processing engine and produces automated science and response products, quality assessments and metadata. The success of this two-front effort has been demonstrated in NASA's ability to respond to recent events with useful disaster support. JPL has enabled high-volume and low latency data production by the re-use of the hybrid cloud computing science data system (HySDS) that runs ARIA, leveraging on-premise cloud computing assets that are able to burst onto the Amazon Web Services (AWS) services as needed. Beyond geodetic applications, needs have emerged to process large volumes of time-series SAR data collected for estimation of biomass and its change, in such campaigns as the upcoming AfriSAR field campaign. ESTO is funding JPL to extend the ISCE-ARIA model to a "SAR Science Data Processing Foundry" to on-ramp new data sources and to produce new science data products to meet the needs of science teams and, in general, science community members. An extension of the ISCE-ARIA model to support on-demand processing will permit PIs to leverage this Foundry to produce data products from accepted data sources when they need them. This paper will describe each of the elements of the SAR SDP Foundry and describe their

  19. Determination of aluminium in groundwater samples by GF-AAS, ICP-AES, ICP-MS and modelling of inorganic aluminium complexes.

    Science.gov (United States)

    Frankowski, Marcin; Zioła-Frankowska, Anetta; Kurzyca, Iwona; Novotný, Karel; Vaculovič, Tomas; Kanický, Viktor; Siepak, Marcin; Siepak, Jerzy

    2011-11-01

    The paper presents the results of aluminium determinations in ground water samples of the Miocene aquifer from the area of the city of Poznań (Poland). The determined aluminium content amounted from aluminium determinations were performed using three analytical techniques: graphite furnace atomic absorption spectrometry (GF-AAS), inductively coupled plasma atomic emission spectrometry (ICP-AES) and inductively coupled plasma mass spectrometry (ICP-MS). The results of aluminium determinations in groundwater samples for particular analytical techniques were compared. The results were used to identify the ascent of ground water from the Mesozoic aquifer to the Miocene aquifer in the area of the fault graben. Using the Mineql+ program, the modelling of the occurrence of aluminium and the following aluminium complexes: hydroxy, with fluorides and sulphates was performed. The paper presents the results of aluminium determinations in ground water using different analytical techniques as well as the chemical modelling in the Mineql+ program, which was performed for the first time and which enabled the identification of aluminium complexes in the investigated samples. The study confirms the occurrence of aluminium hydroxy complexes and aluminium fluoride complexes in the analysed groundwater samples. Despite the dominance of sulphates and organic matter in the sample, major participation of the complexes with these ligands was not stated based on the modelling. PMID:21274747

  20. Structural perturbation of diphtheria toxoid upon adsorption to aluminium hydroxide adjuvant

    NARCIS (Netherlands)

    Regnier, M.; Metz, B.; Tilstra, W.; Hendriksen, C.; Jiskoot, W.; Norde, W.; Kersten, G.

    2012-01-01

    Aluminium-containing adjuvants are often used to enhance the potency of vaccines. In the present work we studied whether adsorption of diphtheria toxoid to colloidal aluminium hydroxide induces conformational changes of the antigen. Diphtheria toxoid has a high affinity for the aluminium hydroxide p

  1. The Prospect of China’s Alumin-ium Extrusion Product Market

    Institute of Scientific and Technical Information of China (English)

    2008-01-01

    <正>China’s aluminium extrusion industry can be dated back to the 1950s-70s,when the North- east 101 Plant was established in 1956,the Northwest Aluminium and Southwest Alumin- ium were completed and put into operation in 1968-1969.The three plants’ extrusion assem- bly lines were designed to produce aluminium

  2. The Net Exporting Trends Remains for China’s Aluminium Products

    Institute of Scientific and Technical Information of China (English)

    2008-01-01

    <正>The oversupply of China’s raw aluminium has caused the continuing net exporting for China’s aluminium products.As the situation is wors- ened due to the growing raw aluminium pro- duction and curbed demand,it is estimated that the continuation of net exporting of China’s

  3. Bakable aluminium vacuum chamber and bellows with an aluminum flange and metal seal for ultrahigh vacuum

    International Nuclear Information System (INIS)

    A bakable (2000C) aluminium alloy vacuum chamber and bellows (6063-T6) with an aluminium alloy (2219-T87) flange and metal seal (Helicoflex-HN: aluminium O-ring) has been constructed. Such components may be used in the assemblies of the vacuum chambers in proton synchrotrons and electron storage rings

  4. Energy efficiency improvement and GHG abatement in the global production of primary aluminium

    NARCIS (Netherlands)

    Kermeli, Katerina; Ter Weer, Peter Hans; Crijns - Graus, Wina; Worrell, Ernst

    2015-01-01

    Primary aluminium production is a highly energy-intensive and greenhouse gas (GHG)-emitting process responsible for about 1 % of global GHG emissions. In 2009, the two most energy-intensive processes in primary aluminium production, alumina refining and aluminium smelting consumed 3.1 EJ, of which 2

  5. Determination of ultratrace amounts of uranium and thorium in aluminium and aluminium alloys by electrothermal vaporization/ICP-MS

    International Nuclear Information System (INIS)

    A method has been developed for determining the 0.01 ng g-1 level of uranium and thorium in aluminium and aluminium alloys by electrothermal vaporization (ETV)/ICP-MS. This method was found to be significantly interfered with any matrices or other elements contained. An ion-exchange technique was therefore applied to separate uranium and thorium from aluminium and other elements. It was known that uranium are adsorbed on an anion-exchange resin and thorium are adsorbed on cation-exchange resin. However, aluminium and copper were eluted with 6 M hydrochloric acid. Dissolve the sample with hydrochloric acid containing copper which was added for analysis of pure aluminium, and oxidize with hydrogen peroxide. Concentration of hydrochloric acid in the solution was adjusted to 6 M, and then passed the solution through the mixed ion-exchange resin column. After the uranium and thorium were eluted with 1 M hydrofluoric acid-0.1 M hydrochloric acid, the solution was evaporated to dryness. It was then dissolved with 1 M hydrochloric acid. Uranium and thorium were analyzed by ETV/ICP-MS using tungsten and molybdenum boats, respectively, since the tungsten boat contained high-level thorium and the molybdenum boat contained uranium. The determination limit of uranium and thorium were 0.003 and 0.005 ng g-1, respectively. (author)

  6. PEMBINAAN PENGERAJIN BOKOR ALUMINIUM DI DESA MENYALI

    Directory of Open Access Journals (Sweden)

    I NYOMAN GDE ANTARA, dkk.

    2014-04-01

    Full Text Available Alluminium bowl craft industrial center is located in Menyali village Sawan district Buleleng regency of Bali province. In this business development, they faced some problems such as increasingly expensive alluminium plate raw materials, decreasing selling product prices due to competition among craftsmen, difficulty in extending the marketing, lack of capital, lack of knowledge in business management, and lack of technical capacity and production innovation. Currently the organization has been formed aluminum bowl craftsmen groups, they are “Sumber Urip” and “Sumur Jaya”. This organization is still limited to tradisional associations such as a community organization, has not led to organize in a micro-enterprise or cooperation. Their organization management should not be arranged. Therefore, they need helps from the government and other institutions to build this bowl craftsmen in developing their businesses through a group of micro-enterprises or cooperations. Wishly, with formal business entity that would facilitate access to a variety of coaching and help governments andother institutions. From the SWOT analysis, it is found some problems and solutions that should be done. Alluminium bowl craftsmen groups, named “Sumber Urip” and “Sumur Jaya” is not in the form of business entity or cooperation yet, so that the results of coaching have agreed to form a cooperation. Venture capital assistance for the development and production are still needed and to be an absolute given, but a way to market more absolute yield is given, through participation in various events exhibition to introduce the product is expected to expandits market share up to overseas or exports. In the production process it has been introduced that is appropriate technology for instant a rolling tool to make a wiring groove on the outside of the bowl, so that it will simplify and speed up the process, especially by aged mothers.Keywords: aluminium bowl, Menyali

  7. Residual stress in 7449 aluminium alloy forgings

    International Nuclear Information System (INIS)

    The through thickness residual stress distributions within three 120 mm thick rectilinear forgings, made from the high strength aluminium alloy 7449 have been measured using both neutron diffraction and deep hole drilling. Neutron diffraction measurements were made on two instruments, one using a pulsed spallation neutron source, the other a steady state reactor source. Heat treatment of the forgings included a rapid quench into cold water and it was the residual stresses arising from this step that were initially measured. Neutron diffraction measurements indicated large magnitude (>250 MPa) tensile residual stresses in the centre of an as quenched forging, balanced by surface regions stressed in compression (<-200 MPa). Sufficient measurements were made to permit the description of the residual stress distribution using area maps. Two forgings were stress relieved by cold compression immediately after quenching. The degree of plastic strain was either 2.5% or 4%, and was applied by a single application of force in the short transverse direction. Cold compressed forgings were found to have far lower residual stress when compared to the as quenched condition. The amount of cold compression was found to cause an insignificant difference in the final residual stress distribution. The neutron diffraction results are compared to measurements made by deep hole drilling and a new incremental variation of the technique. The deep hole was drilled through the centre of the forgings in the short transverse direction. Multiple neutron diffraction measurements were also made on the extracted cores from the deep hole measurements to assess the variation of the unstrained lattice parameter through the thickness of the forgings.

  8. Aluminium supplier selection for the automotive parts manufacturer

    Directory of Open Access Journals (Sweden)

    M. Cieśla

    2016-04-01

    Full Text Available This paper presents a methodology for selection of the optimal sources of supply, which is also known as the problem of supplier selection. Theoretical considerations are expanded with research related to aluminium supplier selection for a hypothetical manufacturer of aluminium parts for transportation equipment located in Poland. Evaluation of five suppliers of aluminium from Poland, Germany and Slovenia has been conducted using a weighted scoring method, a strengths and weaknesses method and a graphical method. Choosing the best offer and prioritizing suppliers allows not only the most rational decision in the field of supply logistics to be taken but also the quality of service in the metallurgical industry to be improved.

  9. [Photophysical properties and photodynamic activity of nanostructured aluminium phthalocyanines].

    Science.gov (United States)

    Udartseva, O O; Lobanov, A V; Andeeva, E R; Dmitrieva, G S; Mel'nikov, M Ia; Buravkova, L B

    2014-01-01

    We developed water-soluble supramolecular complexes of aluminium phthalocyanine based on mesoporous silica nanoparticles and polyvinylpirrolidone containing rare photoactive nanoaggregates. Radiative lifetimes, extinction coefficients and energy of electronic transitions of isolated and associated metal phthalocyanine complexes were calculated. Nontoxic concentrations of synthesized nanocomposite photosensibilizers were in vitro determined. In present study we compared photodynamic treatment efficacy using different modifications of aluminium phthalocyanine (Photosens®, AlPc-nSiO2 and AlPc-PVP). Mesenchymal stromal cells were used as a model for photodynamic treatment. Intracellular accumulation of aluminium phthalocyanine based on mesoporous silica nanoparticles AlPc-nSiO2 was the most efficient. Illumination of phthalocyanine-loaded cells led to reactive oxygen species generation and subsequent apoptotic cell death. Silica nanoparticles provided a significant decrease of effective phthalocyanine concentration and enhanced cytotoxicity of photodynamic treatment.

  10. Reflection of infrared radiation from thin aluminium layers

    CERN Document Server

    Calatroni, Sergio

    2001-01-01

    The thermal shielding of the LHC magnets cryostats will make use of Multi-Layer Insulation. This is a sandwich of several Mylar (polyester) foils 6 µm thick coated with a thin film of aluminium, having a thickness of some 30 nm. The thickness of the aluminium film must be kept at a minimum to minimise lateral thermal conduction. The outer layer of this sandwich stays at a temperature of 20 K or below, and receives IR radiation from surfaces at 77 K (wavelength of 37.6 µm at the peak of blackbody radiation), which should be reflected with the highest efficiency. The minimum thickness for the aluminium layer to avoid transmission of the radiation can be calculated by making use of the skin effect theory, taking into account the changes in electrical properties that are due to the extremely low thickness of the film.

  11. Langmuir-Blodgett Films from Schiff Base Aluminium ( Ⅲ ) Complex

    Institute of Scientific and Technical Information of China (English)

    2001-01-01

    The characteristics of the LB films of Schiff base aluminium( Ⅲ ), tris(2-hydroxy-5-nitro N-dodecyl-benzylideneaminato) aluminium ( Ⅲ ) [Al (TA 12) 3], were studied. The surface pres sure-area(r-A) isotherm of Al(TA12)3 in the pure water subphase was investigated. The molec ular area, 0.48 nm2, is one-third of the expected value that indicates the formation of an aggre gate. The Langmuir-Blodgett (LB) films of Al(TA12) 3 were transferred and characterized. The UV-Vis spectra and the AFM image both confirmed that the J-aggregates formed. The polarized UV-Vis spectra indicated that the complex plane had to be oriented with an angle of about 30° to the substrate surface. The IR spectra suggested that the complexation took place between aluminium ions and the oxygen atoms of the ligand rather than the nitrogen atom.

  12. Aluminium toxicity in the rat liver and brain

    International Nuclear Information System (INIS)

    To investigate the etiology of Alzheimer's disease, we examined the brain and liver tissue uptake of aluminium 5-75 days after aluminium injection into healthy rats. Ten days after the last injection, Al was detected in the brain and the brain cell nuclei by particle-induced X-ray emission (PIXE) analysis. Al was also demonstrated in the liver and the liver cell nuclei by PIXE analysis and electron energy loss spectrometry (EELS). The morphological changes of the rat brain examined 75 days after the injection were similar to those which have been reportedly observed in the brain of patients with Alzheimer's disease. These results support the theory that Alzheimer's disease is caused by irreversible accumulation of aluminium in the brain, as well as the nuclei of brain cells. (orig.)

  13. Constitutive modelling of aluminium alloy sheet at warm forming temperatures

    Science.gov (United States)

    Kurukuri, S.; Worswick, M. J.; Winkler, S.

    2016-08-01

    The formability of aluminium alloy sheet can be greatly improved by warm forming. However predicting constitutive behaviour under warm forming conditions is a challenge for aluminium alloys due to strong, coupled temperature- and rate-sensitivity. In this work, uniaxial tensile characterization of 0.5 mm thick fully annealed aluminium alloy brazing sheet, widely used in the fabrication of automotive heat exchanger components, is performed at various temperatures (25 to 250 °C) and strain rates (0.002 and 0.02 s-1). In order to capture the observed rate- and temperature-dependent work hardening behaviour, a phenomenological extended-Nadai model and the physically based (i) Bergstrom and (ii) Nes models are considered and compared. It is demonstrated that the Nes model is able to accurately describe the flow stress of AA3003 sheet at different temperatures, strain rates and instantaneous strain rate jumps.

  14. Pressureless sintered silicon carbide tailored with aluminium nitride sintering agent

    International Nuclear Information System (INIS)

    This study reports the influence of aluminium nitride on the pressureless sintering of cubic phase silicon carbide nanoparticles (β-SiC). Pressureless sintering was achieved at 2000 degrees C for 5 min with the additions of boron carbide together with carbon of 1 wt% and 6 wt%, respectively, and a content of aluminium nitride between 0 and 10 wt%. Sintered samples present relative densities higher than 92%. The sintered microstructure was found to be greatly modified by the introduction of aluminium nitride, which reflects the influence of nitrogen on the β-SiC to α-SiC transformation. The toughness of sintered sample was not modified by AlN incorporation and is relatively low (around 2.5 MPa m1/2). Materials exhibited transgranular fracture mode, indicating a strong bonding between SiC grains. (authors)

  15. Characterisation of Ga-coated and Ga-brazed aluminium

    Energy Technology Data Exchange (ETDEWEB)

    Ferchaud, E. [Universite de Nantes, Polytech' Nantes, Laboratoire Genie des Materiaux et Procedes Associes, Rue Christian Pauc, 44306 Nantes Cedex 3 (France); Christien, F., E-mail: frederic.christien@univ-nantes.fr [Universite de Nantes, Polytech' Nantes, Laboratoire Genie des Materiaux et Procedes Associes, Rue Christian Pauc, 44306 Nantes Cedex 3 (France); Barnier, V. [Ecole Nationale Superieure des Mines, MPI, CNRS UMR5146, Centre SMS, 158 Cours Fauriel, 42023 Saint Etienne (France); Paillard, P. [Universite de Nantes, Polytech' Nantes, Laboratoire Genie des Materiaux et Procedes Associes, Rue Christian Pauc, 44306 Nantes Cedex 3 (France)

    2012-05-15

    This work is devoted to the brazing of aluminium using liquid gallium. Gallium was deposited on aluminium samples at {approx} 50 Degree-Sign C using a liquid gallium 'polishing' technique. Brazing was undertaken for 30 min at 500 Degree-Sign C in air. EDS (Energy Dispersive X-ray Spectroscopy) and AES (Auger Electron Spectroscopy) characterisation of Ga-coated samples has shown that the Ga surface layer thickness is of ten (or a few tens of) nanometres. Furthermore, aluminium oxide layer (Al{sub 2}O{sub 3}) was shown to be 'descaled' during Ga deposition, which ensures good conditions for further brazing. Cross-section examination of Ga-coated samples shows that liquid gallium penetrates into the aluminium grain boundaries during deposition. The thickness of the grain boundary gallium film was measured using an original EDS technique and is found to be of a few tens of nanometres. The depth of gallium grain boundary penetration is about 300 {mu}m at the deposition temperature. The fracture stress of the brazed joints was measured from tensile tests and was determined to be 33 MPa. Cross-section examination of brazed joints shows that gallium has fully dissolved into the bulk and that the joint is really autogenous. - Highlights: Black-Right-Pointing-Pointer Aluminium can be brazed using liquid gallium deposited by a 'polishing' technique. Black-Right-Pointing-Pointer The aluminium oxide layer is 'descaled' during liquid Ga 'polishing' deposition. Black-Right-Pointing-Pointer EDS can be used for determination of surface and grain boundary Ga film thickness. Black-Right-Pointing-Pointer The surface and grain boundary Ga film thickness is of a few tens of nm. Black-Right-Pointing-Pointer Surface and grain boundary gallium dissolves in the bulk during brazing.

  16. Motivating Workers in Construction

    Directory of Open Access Journals (Sweden)

    Jason E. Barg

    2014-01-01

    Full Text Available The study of the motivation of construction workers is limited to a relatively small body of knowledge. Although there is considerable research available regarding motivation and productivity, few researchers have provided a comprehensive analysis on the motivation of construction workers. The research stated that productivity in construction has not improved compared to other industry sectors such as manufacturing. This trend has been echoed in publications throughout the past five decades, and suggested that motivation is one of the key factors impacting productivity. This paper offers a comprehensive review of the published work that directly links the key words—construction and motivation. The findings have been presented in five themes, that is, motivation models, environment and culture, incentives and empowerment, and worker management. This paper concludes with two methods suggested by previous researchers to improve motivation of construction workers: (1 relevant worker incentives (intrinsic or extrinsic and (2 improved management practices, specifically regarding communication with workers.

  17. Pneumoconiosis in rubber workers

    International Nuclear Information System (INIS)

    Radiographic survey carried out on rubber workers revealed that 32 % (24/76) of the workers showed pneumoconiosis. The cases of pneumoconiosis were found in workers who had been exposed to dust for more than 10 years. Among the 24 cases of pneumoconiosis, 15 workers had been exposed to talc dust for more than 12 years. Chest radiographs of the rubber workers who had been exposed to dust for more than 10 years demonstrated radiographic findings and incidences as follows; nodular pattern (16 %), fine reticular and granular pattern (52 %), reticular pattern (36 %), irregularity of lung markings (61 %), ground-glass appearance (8 %), and pleural thickening (15 %). Irregular opacities such as fine reticular and granular pattern, reticular pattern and irregularity of lung markings seen to be major radiographic findings of pneumoconiosis of the rubber workers. While, nodular pattern seen in upper and middle lung zones and pleural thickening seen in apices and upper lung zones seen to be minor changes. (author)

  18. Models and Algorithms for Production Planning and Scheduling in Foundries – Current State and Development Perspectives

    Directory of Open Access Journals (Sweden)

    A. Stawowy

    2012-04-01

    Full Text Available Mathematical programming, constraint programming and computational intelligence techniques, presented in the literature in the field of operations research and production management, are generally inadequate for planning real-life production process. These methods are in fact dedicated to solving the standard problems such as shop floor scheduling or lot-sizing, or their simple combinations such as scheduling with batching. Whereas many real-world production planning problems require the simultaneous solution of several problems (in addition to task scheduling and lot-sizing, the problems such as cutting, workforce scheduling, packing and transport issues, including the problems that are difficult to structure. The article presents examples and classification of production planning and scheduling systems in the foundry industry described in the literature, and also outlines the possible development directions of models and algorithms used in such systems.

  19. The analysis of the wax foundry models fabrication process for the CPX3000 device

    Directory of Open Access Journals (Sweden)

    G. Budzik

    2011-04-01

    Full Text Available The paper presents possibilities of creating wax founding models by means of CPX3000 device. The device is used for Rapid Prototypingof models made of foundry wax in an incremental process. The paper also presents problems connected with choosing technologicalparameters for incremental shaping which influence the accuracy of created models. Issues connected with post-processing are alsodescribed. This process is of great importance for obtaining geometrically correct models. The analysis of parameters of cleaning models from supporting material is also presented. At present CPX3000 printer is the first used in Poland device by 3D Systems firm for creating wax models. The printer is at The Faculty of Mechanical Engineering at Rzeszów University of Technology.

  20. Application of Layer-by-Layer Solidification Principle to Optimization of Large Chain Wheel Foundry Technology

    Institute of Scientific and Technical Information of China (English)

    李日; 毛协民; 柳百成; 李文珍

    2003-01-01

    In order to get a sound casting of the alloy with a solidification range, the principle of directional solidification (DS) and the layer-by-layer solidification(LBLS) should be followed, especially in designing foundry process of steel cas/dng. Using the principles, the reasons for the forming of the defects on the surface of the chain wheels teeth and groove and the forming of MT (magneldc particle testing) thin lines were analyzed. The results of the metallographic observation and the numerical simulation show that the low temperature gradient results in a wider mushy zone at the S/L interface that causes the defects and MT thin lines on the surface of the chain wheel casting. Bvsed on the anslysis, a new casUng technology of the chain wheel was designed and used in the casting production successfully.

  1. The erosion resistance of tool alloys in foundry melt the Zamak 4 - 1

    Science.gov (United States)

    Muhametzyanova, GF; Kolesnikov, M. S.; Muhametzyanov, I. R.

    2016-06-01

    The paper considers the resistance against erosion dissolution in the melt of foundry Zamak 4 - 1 die steels used for press machine parts manufacturing for injection molding, and hard alloys system WC - Co. It is established that the solubility in the melt Zamak - 4 - 1 steel of 4H5MFS and DI - 22 are promising for the parts fabrication of metal-wire casting machines of CLT and IDRA types. A significant reserve to increase the resistance of metal wires is the use of cast steel, as well as in electroslag and electro-beam remelting options. Metal-ceramic alloy doped with chromium VK25H may be recommended for reinforcement of heavily loaded parts of the press-nodes of hot casting machines under pressure.

  2. QS 9000与铸造生产%QS 9000 and Foundry Production

    Institute of Scientific and Technical Information of China (English)

    张立光; 熊守美; 吴浚郊

    2000-01-01

    Based on the ISO 9000 standard, the QS 9000 standard was formed by three large American automobile firms, Chrysler, Ford and General Motors, after adding some special requirements of auto industries and themselves. This paper briefly introduced the QS 9000 and its development, the difference between the ISO 9000 and the QS 9000, and the necessity of implementing the QS 9000 in foundries.%QS 9000标准是美国福特、克莱斯勒和通用汽车公司在ISO 9000标准的基础上,补充了汽车制造业及三大公司的特殊要求形成的。本文简要介绍了QS 9000的发展、QS9000与ISO 9000的主要区别,以及在铸造企业实施QS 9000的必要性。

  3. Suitability of Natural Rubber Latex and Waste Foundry Sand in Cement Concrete

    Directory of Open Access Journals (Sweden)

    Samuel Idiculla Thomas

    2016-06-01

    Full Text Available Suitability of Natural Rubber Latex (NRL as an additive and Waste Foundry Sand (WFS as partial replacement to river sand, in cement concrete was investigated. Experimental study was performed with concrete mixtures containing 1% latex to water ratio, along with 5% and 10% replacement of river sand by WFS. Properties of concrete were studied in both fresh and hardened state. The results of laboratory tests indicate that WFS and NRL reduces the workability of concrete. Slight reduction in splitting tensile strength was observed for mixtures containing NRL and WFS, in comparison to conventional mix. No specific trend was observed for flexural strength at 7 days, but at 28 days the difference was within ±3%, when compared to conventional mix. Strength development for mixtures containing NRL and WFS was slightly lower than conventional mix. The limited results of this study show that concrete containing NRL and WFS do have potential for use as non- structural concrete.

  4. Virtual Factory as a Method of Foundry Design and Production Management

    Directory of Open Access Journals (Sweden)

    A. Stawowy

    2013-01-01

    Full Text Available The paper outlines the methodology of virtual design of a foundry plant as a system. The most important stage in the procedure involvesthe development of a model defined as a set of data about the system. Model development involves two stages: defining the model’sarchitecture and specifying the model data in the form of parameters and input-output relationships. The structure is understood asconfiguration of machines and transport units, representing the sub-systems and system components. As the main purpose of thesimulation procedure is to find the characteristics of the system’s behaviour, the merits of the iterative method involving analysis,synthesis and evaluation of results are fully explored.

  5. The First"Yeong Guan Cup"Foundry Process Design Competition for Chinese University Students-Prize Evaluation and Award Ceremony

    Institute of Scientific and Technical Information of China (English)

    2010-01-01

    @@ The curtain has finally fallen on the activity of the First"Yeong Guan Cup"Foundry Process Design Competition for Chinese University Students,which started from October 2009,lasting about half a year.

  6. Washery tailings from coal preparation used as aluminium feedstock

    Energy Technology Data Exchange (ETDEWEB)

    Kuehn, L.; Schieder, T.; Belsky, M.; Lotze, J.; Winkhaus, G.

    1982-06-01

    Kaolinite clays and washery tailings of coal mines are the major feedstocks of the West German aluminium industry. Statistics are given in order to assess the amount of washery tailings available and their suitability as feedstocks for aluminium production. The chemical and mineralogical composition are similar for washery tailings from different mines; accordingly, also their behaviour regarding decomposition by acids will be almost identical. Al/sub 2/O/sub 3/ extraction yields are satisfactory with strongly precalcinated material using concentrated sulphuric acid or azeotropic hydrochloric acid - in the latter case, however, only if fluoride is added to the acid.

  7. Aging of maraging steel welds during aluminium alloy die casting

    OpenAIRE

    Klobčar, Damjan; Pleterski, Matej; Taljat, Boštjan; Kosec, Ladislav; Tušek, Janez

    2015-01-01

    The aim of this study is to evaluate precipitation annealing of 18% Ni maraging steel repair welds during aluminium die casting and to predict the prolonged in-service tool life. The emphasis of this study is the influence ofpost-weld precipitation annealing heat treatment and aluminium die casting thermal cycling on metallurgical and mechanical properties. A series of specimens of 1.2344 tool steel is prepared to which 1.6356 maraging steel is GTA weld cladded. Analysis of weld microstructur...

  8. Separation of 35S-sulfate on neutral aluminium oxide

    International Nuclear Information System (INIS)

    The results of 35S-sulfate chromatography on neutral aluminium oxide (γ-Al2O3) are presented. Possibility of quantitative adsorption of 35S-sulfate on Al2O3 from acidic or neutral potassium chloride solutions of high concentration is shown. Dynamic adsorption capacity of neutral aluminium oxide with respect to sulfate from weakly acidic potassium chloride solution equals near 10 μmol/ml of adsorbent. Optimal parameters for chromatographic isolation of 35S-sulfate without carrier from irradiated KCl target are determined. (author)

  9. Finite size melting of spherical solid-liquid aluminium interfaces

    DEFF Research Database (Denmark)

    Chang, J.; Johnson, Erik; Sakai, T.;

    2009-01-01

    We have investigated the melting of nano-sized cone shaped aluminium needles coated with amorphous carbon using transmission electron microscopy. The interface between solid and liquid aluminium was found to have spherical topology. For needles with fixed apex angle, the depressed melting...... to the conclusion that the depressed melting temperature is not controlled solely by the inverse radius 1/R. Instead, we found a direct relation between the depressed melting temperature and the ratio between the solid-liquid interface area and the molten volume....

  10. Aluminium Price Looks Down Due To Increased Capacities

    Institute of Scientific and Technical Information of China (English)

    2007-01-01

    <正>Speaking at a recent forum on China’S alumin- ium industry,Wen Xianjun,director of the aluminium branch under China Nonferrous Metals Industry Association,said that the alu- minium price in 2007 looks going downward due to the production capacity expansion out of the high market price last year.He estimates that the downward development of the alumin- ium price in China will be more obvious than that in the rest part of the world.He predicts that in 2007 the average aluminium price in

  11. Power quality results in energy efficient aluminium smelter operation

    Energy Technology Data Exchange (ETDEWEB)

    Wiestner, Max

    2010-09-15

    New aluminium smelters consume up to 2400MW of electrical energy making the energy efficiency aspect most important. Power quality, optimised power conversion systems and well engineered power plant interfaces are essential for highest energy efficiency. An early optimisation of the power system design will reduce the capital investment cost for the power plant and smelter substation as well as results in most energy efficient aluminium production. This paper describes and intends to discuss the power quality improvement concepts and designs as well as energy cost reduction opportunities which a high power quality system can achieve.

  12. The hydrolysis of aluminium, a mass spectrometric study

    OpenAIRE

    Sarpola, A.

    2007-01-01

    Abstract This thesis is focused on the hydrolysis of aluminium, the polymerisation of the hydrolysis products, and how these can be monitored by mass spectrometric methods. The main aim of this research is to figure out how the aqueous speciation of aluminium changes as a function of pH (3.2–10), concentration (1–100 mM), reaction time (1s–14d), and counter anion (Cl-, SO42-, HCOO-). The method used was electrospray mass spectrometry. The results showed more variable speciation than those ...

  13. Research of Properties of Sprayed Coatings on the Aluminium Alloys

    Directory of Open Access Journals (Sweden)

    Raimonda Lukauskaitė

    2014-02-01

    Full Text Available In article the cathodic cleaning processes of aluminum alloyAW 5754 and cleaned substrate surface coating by plasmawith Ni-Cr-Fe-Si powder were researched. Aluminium substrateroughness after cathodic treatment at different cathodic treatmentparameters was established during the experiments. During theinvestigation a comparison of the calculated medium power1.6 to 9 kW plasma torch voltage-current characteristics withthe experimental results was made. The optimized parametersof aluminium cathode substrate cleaning process were selected;porosity and morphology of plasma sprayed nickel-based coatingwere determined.

  14. Prevention of Dealloying in Manganese Aluminium Bronze Propeller: Part II

    Directory of Open Access Journals (Sweden)

    Napachat Tareelap

    2014-03-01

    Full Text Available Due to the failure of manganese aluminium bronze (MAB propeller caused by dealloying corrosion as described in Part I [1], this work aims to study the prevention of dealloying corrosion using aluminium and zinc sacrificial anodes. The results indicated that both of the sacrificial anodes could prevent the propeller from dealloying. Moreover, the dealloying in seawater was less than that found in brackish water. It was possible that hydroxide ions, from cathodic reaction, reacted with calcium in seawater to form calcium carbonate film protecting the propeller from corrosion.

  15. Characterization of hydrocarbon emissions from green sand foundry core binders by analytical pyrolysis

    Energy Technology Data Exchange (ETDEWEB)

    Yujue Wang; Fred S. Cannon; Magda Salama; Jeff Goudzwaard; James C. Furness [Pennsylvania State University, University Park, PA (United States). Department of Civil and Environmental Engineering

    2007-11-15

    Analytical pyrolysis was conducted to compare the hydrocarbon and greenhouse gas emissions of three foundry sand binders: (a) conventional phenolic urethane resin, (b) biodiesel phenolic urethane resin, and (c) collagen-based binder. These binders are used in the metal casting industry to create internal cavities within castings. Green sand contains silica sand, clay, carbonaceous additives (eg bituminous coal) and water. The core samples were flash pyrolyzed in a Curie-point pyrolyzer at 920{sup o}C with a heating rate of about 3000{sup o}C/sec. This simulated some key features of the fast heating conditions that the core binders would experience at the metal-core interface when molten metal is poured into green sand molds. The core samples were also pyrolyzed in a thermogravimetric analyzer (TGA) from ambient temperature to 1000{sup o}C with a heating rate of 30{sup o}C/min, and this simulated key features of the slow heating conditions that the core binders would experience at distances that are further away from the metal-core interface during casting cooling. Hydrocarbon emissions from flash pyrolysis were analyzed with a gas chromatography-flame ionization detector, while hydrocarbon and greenhouse gas emissions from TGA pyrolysis were monitored with mass spectrometry. The prominent hazardous air pollutant emissions during pyrolysis of the three binders were phenol, cresols, benzene, and toluene for the conventional phenolic urethane resin and biodiesel resin, and benzene and toluene for the collagen-based binder. Bench-scale analytical pyrolysis techniques could be a useful screening tool for the foundries to compare the relative emissions of alternative core binders and to choose proper materials in order to comply with air-emission regulations. 20 refs., 4 figs., 1 tab.

  16. Physical and chemical effects of direct aqueous advanced oxidation processing on green sand foundry mold materials

    Science.gov (United States)

    Clobes, Jason Kenneth

    Iron foundries using the common green sand molding process have increasingly been incorporating aqueous advanced oxidation (AO) systems to reduce the consumption of sand system bentonite clay and coal raw materials by and to decrease their volatile organic compound (VOC) emissions. These AO systems typically use a combination of sonication, ozone aeration, and hydrogen peroxide to treat and recycle slurries of sand system baghouse dust, which is rich in clay and coal. While the overall effects of AO on raw material consumption and organic emissions are known, the mechanisms behind these effects are not well understood. This research examined the effects of bench-scale direct aqueous AO processing on green sand mold materials at the micro level. Bench-scale AO processing, including acoustic sonication, ozone/oxygen aeration, and hydrogen peroxide dramatically decreased the particle sizes of both western bentonite and foundry sand system baghouse dust. Bench-scale AO processing was shown to effectively separate the clay material from the larger silica and coal particles and to extensively break up the larger clay agglomerates. The acoustic sonication component of AO processing was the key contributor to enhanced clay recovery. Acoustic sonication alone was slightly more effective than combined component AO in reducing the particle sizes of the baghouse dust and in the recovery of clay yields in the supernatant during sedimentation experiments. Sedimentation separation results correlated well with the increase in small particle concentrations due to AO processing. Clay suspension viscosity decreased with AO processing due to enhanced dispersion of the particles. X-ray diffraction of freeze-dried baghouse dust indicated that AO processing does not rehydrate calcined montmorillonite and does not increase the level of interlayer water hydration in the dry clays. Zeta potential measurements indicated that AO processing also does not produce any large changes in the

  17. Gas accumulation at grain boundaries during 800 MeV proton irradiation of aluminium and aluminium-alloys

    International Nuclear Information System (INIS)

    Samples of pure aluminium (99.9999%) and commercial Al-2.7%Mg (AlMg3) and Al-1.1%Mg-0.5%Si (Al6061) alloys were irradiated with 800 MeV protons at the Los Alamos Meson Physics Facility (LAMPF) at a temperature between 40-1000C to a maximum dose of 0.2 dpa. Transmission electron microscopy (TEM) showed a complete absence of voids or bubbles in the grain interiors of the aluminium and the aluminium-alloys. Bubbles were clearly visible by TEM at grain boundaries in pure Al and the AlMg3 alloy; but bubbles were not visible in the Al6061 alloy. The bubble density in the AlMg3 alloy was considerably higher than in pure Al. The amount of gas accumulation at grain boundaries was found to depend on gas generation rate, alloying and cold-work microstructure. (orig.)

  18. Accumulation of Aluminium and Physiological Status of Tree Foliage in the Vicinity of a Large Aluminium Smelter

    Directory of Open Access Journals (Sweden)

    E. D. Wannaz

    2012-01-01

    Full Text Available A pollution gradient was observed in tree foliage sampled in the vicinity of a large aluminium production facility in Patagonia (Argentina. Leaves of Eucalyptus rostrata, and Populus hybridus and different needle ages of Pinus spec. were collected and concentrations of aluminium (Al and sulphur (S as well as physiological parameters (chlorophyll and lipid oxidation products were analyzed. Al and S concentrations indicate a steep pollution gradient in the study showing a relationship with the physiological parameters in particular membrane lipid oxidation products. The present study confirms that aluminium smelting results in high Al and sulphur deposition in the study area, and therefore further studies should be carried out taking into account potentially adverse effects of these compounds on human and ecosystem health.

  19. Carbon treated commercial aluminium alloys as anodes for aluminium-air batteries in sodium chloride electrolyte

    Science.gov (United States)

    Pino, M.; Herranz, D.; Chacón, J.; Fatás, E.; Ocón, P.

    2016-09-01

    An easy treatment based in carbon layer deposition into aluminium alloys is presented to enhance the performance of Al-air primary batteries with neutral pH electrolyte. The jellification of aluminate in the anode surface is described and avoided by the carbon covering. Treated commercial Al alloys namely Al1085 and Al7475 are tested as anodes achieving specific capacities above 1.2 Ah g-1vs 0.5 Ah g-1 without carbon covering. The influence of the binder proportion in the treatment as well as different carbonaceous materials, Carbon Black, Graphene and Pyrolytic Graphite are evaluated as candidates for the covering. Current densities of 1-10 mA cm-2 are measured and the influence of the alloy explored. A final battery design of 4 cells in series is presented for discharges with a voltage plateau of 2 V and 1 Wh g-1 energy density.

  20. Beyond barriers – A case study on driving forces for improved energy efficiency in the foundry industries in Finland, France, Germany, Italy, Poland, Spain, and Sweden

    International Nuclear Information System (INIS)

    Highlights: • Results are based on a questionnaire in the European foundry industry. • The energy efficiency potential is assed to be 7.5% of the total energy use. • Most important drivers to and barriers for energy efficiency are financial followed by organizational. • EPC is used among 23% of the foundries, third party financing among 12%. • Large energy management improvement potentials are uncovered. - Abstract: Energy management plays an important role in the transformation of industrial energy systems towards improved energy efficiency and increased sustainability. This paper aims to study driving forces for improved energy efficiency in some European energy-intensive foundry industries. The investigation has been conducted as a multiple case study involving 65 foundries located in Finland, France, Germany, Italy, Poland, Spain, and Sweden. The most relevant perceived driving forces were found to be financially related, followed by organizational driving forces. Nevertheless, some differences can be appreciated according to the firm’s size and country. Almost half of the studied foundries lack a long-term energy strategy, about one-fourth stated that they have used Energy Performance Contracting (EPC), and only approximately one in ten foundries have used Third Party Financing (TPF). Among the studied foundries, three out of five have conducted an energy audit. On average, the energy saving potential according to the respondents is stated to be 7.5%. In conclusion, energy management in the European foundry industry, despite increasing energy prices and extensive energy policy actions taken by the EU, still seems to have great improvement potential, calling for future research and policy actions in the field