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Sample records for aluminium foundry workers

  1. Aluminium and iron air pollution near an iron casting and aluminium foundry in Turin district (Italy).

    Science.gov (United States)

    Polizzi, Salvatore; Ferrara, Mauro; Bugiani, Massimiliano; Barbero, Domenico; Baccolo, Tiziana

    2007-09-01

    This work reports the results of an environmental survey carried out in an industrial area in the Province of Turin: its main aim is to assess the levels of iron and aluminium in the outside air during the period from July to September to assess the influence of industrial activity (a cast-iron and aluminium foundry) which is interrupted during the month of August, on the level of metals present in the air. Conducting the analysis during this period of time made it possible to avoid the confounding effect of pollution due to domestic central heating. The measurements were taken from nine areas at different distances from the foundry in the area and according to the direction of the prevailing winds, as deduced from the historical data. The results of this survey show a statistically significant difference in iron and aluminium levels in the outside air in the geographic areas between the two main periods examined: during August (no foundry activity) v/s July-September (foundry activity). The values recorded are: Aluminium 0.4+/-0.45 microg/m(3) v/s 1.12+/-1.29 microg/m(3) (pIron 0.95+/-0.56 microg/m(3) v/s 1.6+/-1.0 microg/m(3) (piron tended to be higher in the areas farther away from the foundry site in the areas located along the path of the prevailing winds.

  2. Assessment of air pollutants produced by industrial activity from an aluminium alloys foundry

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    D. Cirtina

    2015-10-01

    Full Text Available The industrial activity in non-ferrous alloys foundries leads to the elimination of the pollutants in the atmosphere that may have adverse effects on the environment and human health. This paper presents an evaluation of the pollutantemissions resulting from an aluminium foundry starting from data on concentrations and pollutant massflow rates estimated for each phase of the technological process and on measured ambient levels for the area of influence of the objective to study.

  3. A cluster of Acinetobacter Pneumonia in foundry workers

    Energy Technology Data Exchange (ETDEWEB)

    Cordes, L.G.; Brink, E.W.; Checko, P.J.; Lentnek, A.; Lyons, R.W.; Hayes, P.S.; Wu, T.C.; Tharr, D.G.; Fraser, D.W.

    1981-12-01

    In a 3-month period, three men who had worked for 5 to 19 years as welders or grinders of steel castings in a foundry acquired pneumonia caused by Acinetobacter calcoaceticus variety anitratus serotype 7J. Two of the men died, and postmortem examination showed mixed-dust pneumoconiosis with iron particles in the lungs. A calcoaceticus variety anitratus serotype 7J was isolated from the air in the foundry but the source was not found. The prevalence of antibody titers of 64 or greater to the 7J strain was significantly higher among foundry workers (15%) than among community controls (2%) (p less than 0.01). Sampling showed that the concentrations of total and metallic particles (especially iron) and of free silica in air inhaled by welders and grinders at the foundry frequently exceeded acceptable levels. These findings suggest that chronic exposure to such particles may increase susceptibility to infection by this organism, which rarely affects healthy people.

  4. Prevalence of Occupational Asthma and Respiratory Symptoms in Foundry Workers

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    Servet Kayhan

    2013-01-01

    Full Text Available This cross-sectional study was conducted in a foundry factory to assess the prevalence of respiratory symptoms and occupational asthma in foundry workers. Physical examination, spirometric evaluation, chest radiograph, and a questionnaire related to respiratory symptoms were performed. Monitoring of peak expiratory flow rates, spirometric reversibility test, and high-resolution computed tomographies were performed for the participants having respiratory symptoms and/or impaired respiratory function test. A total of 347 participants including 286 workers from production department and 61 subjects who worked in nonproduction departments were enrolled in this study. It is found that phlegm (n: 71, 20.46% and cough (n: 52, 14.98% were the most frequent symptoms. The other symptoms were breathlessness (n: 28, 8.06%, chest tightness (n: 14, 4.03%, and wheezing (n: 7, 2.01% . The prevalence of occupational asthma was found to be more frequent among the subjects who worked in the production department (n: 48, 16.78% than the other persons who worked in the nonproduction department (n: 3, 4.91% by chi-square test (P: 0.001. To prevent hazardous respiratory effects of the foundry production, an early diagnosis of occupational asthma is very important. Cessation of cigarette smoking and using of protective masks during the working time should be encouraged.

  5. Exposure of iron foundry workers to polycyclic aromatic hydrocarbons

    DEFF Research Database (Denmark)

    Omland, Øyvind; Sherson, D; Hansen, Åse Marie

    1994-01-01

    Exposure to polycyclic aromatic hydrocarbons (PAHs) in foundry workers has been evaluated by determination of benzo(a)pyrene-serum albumin adducts and urinary 1-hydroxypyrene. Benzo(a)pyrene binding to albumin and 1-hydroxypyrene were quantitatively measured by enzyme linked immunosorbent assay...... than in smoking and non-smoking controls (0 (0-0.022) and 0 (0-0.010) mumol/mol creatinine). Dose-response relations between total PAH, pyrene, carcinogenic PAHs, and 1-hydroxypyrene for smokers, and polycyclic aromatic hydrocarbons adsorbed to dust for non-smokers are suggested. Exposure to PAHs...

  6. Mushy Zone Properties and Castability of Aluminium Foundry Alloys

    Energy Technology Data Exchange (ETDEWEB)

    Dahle, A.K.

    1996-01-01

    The growing application and market share of aluminium castings demand better understanding of the mechanisms of defect formation during casting. Although casting is a cost-effective production route, inadequate reproducibility and quality of the cast structure often restrict the utilization of castings. This doctoral thesis aims to (1) determine how the solidification conditions affect the rheological behaviour in the partially solidified state, (2) to measure how alterations in solidification variables influence castability, and (3) to investigate the relationship between mushy zone rheology and castability. The development of mechanical strength in the mushy zone was measured as a function of chemical composition. Measurements of the dendrite coherency point provided accurate determination of the point where the dendrite network is established. The strength measurements confirm that the dendrites are largely independent and free-floating before dendrite coherency. The point and rate of strength development in the subsequently established interdendritic network strongly depend on the size and morphology of the dendrites and fraction solid. The castability investigation was limited to evaluations of fluidity and feeding. Fluidity measurements showed a complex effect of increased grain refinement. Alterations of the concentration and type of main alloying element gave a direct relationship between mushy zone rheology and fluidity. The range of the operating feeding mechanisms during solidification is directly related to the rheological properties of the mushy zone. 251 refs., 77 refs., 25 tabs.

  7. Cause-specific mortality due to malignant and non-malignant disease in Korean foundry workers.

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    Jin-Ha Yoon

    Full Text Available BACKGROUND: Foundry work is associated with serious occupational hazards. Although several studies have investigated the health risks associated with foundry work, the results of these studies have been inconsistent with the exception of an increased lung cancer risk. The current study evaluated the mortality of Korean foundry workers due to malignant and non-malignant diseases. METHODS: This study is part of an ongoing investigation of Korean foundry workers. To date, we have observed more than 150,000 person-years in male foundry production workers. In the current study, we stratified mortality ratios by the following job categories: melting-pouring, molding-coremaking, fettling, and uncategorized production work. We calculated standard mortality ratios (SMR of foundry workers compare to general Korean men and relative risk (RR of mortality of foundry production workers reference to non-production worker, respectively. RESULTS: Korean foundry production workers had a significantly higher risk of mortality due to malignant disease, including stomach (RR: 3.96; 95% CI: 1.41-11.06 and lung cancer (RR: 2.08; 95% CI: 1.01-4.30, compared with non-production workers. High mortality ratios were also observed for non-malignant diseases, including diseases of the circulatory (RR: 1.92; 95% CI: 1.18-3.14, respiratory (RR: 1.71; 95% CI: 1.52-21.42 for uncategorized production worker, and digestive (RR: 2.27; 95% CI: 1.22-4.24 systems, as well as for injuries (RR: 2.36; 95% CI: 1.52-3.66 including suicide (RR: 3.64; 95% CI: 1.32-10.01. CONCLUSION: This study suggests that foundry production work significantly increases the risk of mortality due to some kinds of malignant and non-malignant diseases compared with non-production work.

  8. Telangiectasia in aluminium workers: a follow up.

    OpenAIRE

    Thériault, G.; Gingras, S.; Provencher, S

    1984-01-01

    A five step investigation was carried out to gain a better understanding of the morbidity that accompanied the development of telangiectasia on aluminium workers and to find its cause. Fifty workers with multiple telangiectasia when matched with normal controls showed the same amount of illness except that evidence of ischaemia on the ECG was found in nine cases and one control. The cases did not show an excess of abnormal biochemical tests. The basic histopathological lesion affected the sur...

  9. ESTIMATION OF WORKING CONDITIONS OF FOUNDRY WORKERS BY INFRARED (HEAT RADIATION

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    A. M. Lazarenkov

    2010-01-01

    Full Text Available The description of infrared radiations, their influence on human organism is given. The results of investigation of infrared (heat radiation intensity on the workers in foundries are given.

  10. Telangiectasia in aluminium workers: a follow up.

    Science.gov (United States)

    Thériault, G; Gingras, S; Provencher, S

    1984-08-01

    A five step investigation was carried out to gain a better understanding of the morbidity that accompanied the development of telangiectasia on aluminium workers and to find its cause. Fifty workers with multiple telangiectasia when matched with normal controls showed the same amount of illness except that evidence of ischaemia on the ECG was found in nine cases and one control. The cases did not show an excess of abnormal biochemical tests. The basic histopathological lesion affected the surrounding tissue rather than the vessels themselves. Working in the current environment and wearing masks seems to protect young workers from developing the lesions. The Soderberg and not the prebake process was associated with the lesions; the causative agent is probably a gas that contains both hydrocarbons and fluoride components emitted from the electrolytic reactors.

  11. Urinary 1-hydroxypyrene, a PAH biomarker in foundry workers

    DEFF Research Database (Denmark)

    Omland, Øyvind; Sherson, D; Hansen, Åse Marie

    1996-01-01

    hygienic samples, consisting of 16 selected PAH compounds. Mean total PAH concentration (SD) was 10.40 (4.04) mu g/m3. A multiple regression model of tobacco consumption, age, airborne PAH-exposure and foundry work on log HPU showed a significant correlation, p

  12. Manganese exposure in foundry furnacemen and scrap recycling workers

    DEFF Research Database (Denmark)

    Lander, F; Kristiansen, J; Lauritsen, Jens

    1999-01-01

    Cast iron products are alloyed with small quantities of manganese, and foundry furnacemen are potentially exposed to manganese during tapping and handling of smelts. Manganese is a neurotoxic substance that accumulates in the central nervous system, where it may cause a neurological disorder that...

  13. [Occupational risk for development of respiratory diseases in foundry shop workers at machinery industries].

    Science.gov (United States)

    Khamitova, R Ia; Loskutov, D V

    2012-01-01

    The paper provides the results of assessment of prior and posterior occupational risks and those of questionnaire analysis in foundry shop workers from machinery enterprises. According to the data of attestation of job places, the working conditions of major foundry occupations were ascertained to correspond to class 3, grades 1 to 3. The prior risk for occupational respiratory diseases (RD) was defined as moderate whereas the posterior risk was high. According to the results of a questionnaire survey, more than half of the workers sought medical advice for bronchopulmonary pathology. Determination of whether there is, in terms of the etiological share, a cause-and-effect relationship between RDs and working conditions has shown that the occupation was highly responsible, which suggests that harmful industrial factors make a considerable contribution to the development of RDs in the workers of the enterprises under study.

  14. Pre-SPC Math for Foundry Workers. A Lesson Developed for Robinson Foundry and Bodine-Robinson as Part of a National Workplace Literacy Program.

    Science.gov (United States)

    Rasmussen, Bonnie

    Developed as part of a National Workplace Literacy Program, this lesson focuses on terms and mathematical operations associated with Statistical Process Control (SPC) in the foundry industry. With appropriate assistance and preparatory work, workers testing between grades 4 and 9 on the Test of Adult Basic Education Locator should be able to use…

  15. Foundry Technology of GIS Aluminium Alloy Tank%GIS铝合金罐体的铸造技术

    Institute of Scientific and Technical Information of China (English)

    丁苏沛; 康敬乐; 史学谦; 毕建峰; 郭小花

    2011-01-01

    The involved equipment, die and mold as well as technological essentials for casting of aluminium alloy tank with foundry method such as sand casting, low pressure sand casting, low pressure permanent die casting with sand core, low pressure permanent die casting and Vacuum sealed molding process have been analysed and discussed.%本文就铝合金罐体的主要铸造方法(即砂型铸造、砂型低压铸造、金属型砂芯低压铸造、金属型低压铸造和V法铸造)所涉及的设备、模具和工艺方面的技术要点进行分析和探讨.

  16. Skin telangiectasia in workers of an aluminium processing plant.

    Science.gov (United States)

    Balić, J; Kansky, A

    1988-01-01

    Telangiectases were detected in 57 (46.7%) of 122 workers employed at the electrolysis department of the aluminium plant Lozovac/Sibenik, Yugoslavia. Of 116 workers employed in the smeltery of the same plant, telangiectases were observed in 19 persons (16.4%) and in a group of 121 public transportation workers from Sibenik 15 men (12.4%) displayed enlarged blood vessels. Statistical evaluation revealed the difference in number between workers showing telangiectases engaged in electrolysis and the other two samples to be significant. It may be assumed that telangiectases were caused by hydrogen fluoride and other fluorides. Further clinical parameters, as well as working conditions, are reviewed.

  17. Comparative Analysis of the Thermal Insulation of Traditional and Newly Designed Protective Clothing for Foundry Workers

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    Iwona Frydrych

    2016-09-01

    Full Text Available An objective of the undertaken research was checking the applicability of aluminized basalt fabrics for the production of clothing for foundry workers. The results of flammability, the resistance to contact, convective and radiation heat, as well as the resistance to big molten metal splashes confirmed the thesis of applicability of the packages with the use of aluminized basalt fabric content for the assumed purpose; therefore, such protective clothing was produced. Thermal comfort of foundry workers is very important and related to many factors, i.e., the structure of the protective clothing package, the number of layers, their thickness, the distance between the body and appropriate underwear. In the paper, a comparison of the results of thermal insulation measurement of two kinds of protective clothing is presented: the traditional one made of aluminized glass fabrics and the new one made of aluminized basalt fabrics. Measurements of clothing thermal insulation were conducted using a thermal manikin dressed in the protective clothing and three kinds of underwear products covering the upper and lower part of the manikin.

  18. Interaction of smoking, uptake of polycyclic aromatic hydrocarbons, and cytochrome P450IA2 activity among foundry workers

    DEFF Research Database (Denmark)

    Sherson, D; Sigsgaard, T; Overgaard, E

    1992-01-01

    /induction as reflected by the urinary caffeine ratio (IA2) in 45 foundry workers and 52 controls; IA2 was defined as the ratio of paraxanthine 7-demethylation products to a paraxanthine 8-hydroxylation product (1,7-dimethyluric acid). Mean exposure concentrations for foundry workers were defined by breathing zone......An increased lung cancer risk has been described among foundry workers. Polycyclic aromatic hydrocarbons (PAHs) and silica are possible aetiological factors. This study describes a urinary PAH metabolite, 1-hydroxypyrene (hpU), as well as the degree of cytochrome P450IA2 activity...... hygienic samples (respirable dust 1.2 to 3.52 mg/m3 (93 samples)) and as total PAH (0.46 micrograms/m3) and pyrene concentrations (0.28 micrograms/m3) (six samples). Non-smoking controls and foundry workers had similar IA2 ratios (5.63, 95% confidence interval (95% CI) 4.56-6.70 and 4.40, 95% CI 3...

  19. Polychlorinated dibenzo-p-dioxins and dibenzofurans and their association with cancer mortality among workers in one automobile foundry factory.

    Science.gov (United States)

    Wang, Lihua; Weng, Shaofan; Wen, Sheng; Shi, Tingming; Sun, Gangtao; Zeng, Yuyu; Qi, Cheng; Chen, Weihong

    2013-01-15

    Polychlorinated dibenzo-p-dioxins and dibenzofurans (PCDD/Fs) have been reported as possible carcinogenic hazards to humans. However, epidemiological studies on their carcinogenic roles are limited. The current study was designed to determine the concentrations and characteristics of PCDD/Fs and evaluate their association with cancer mortality in exposed workers in one automobile foundry factory. PCDD/F levels in factory and surrounding environment were analyzed through air and settling dust sampling. The cancer mortalities among workers in this foundry factory were calculated using data from a cohort study. The results showed that the PCDD/F concentrations of air in workplace ranged 0.36-2.25 pg World Health Organization-Toxic Equivalent (WHO-TEQ) Nm(-3) (average 1.01 pg WHO-TEQ Nm(-3)), which were 1.16-7.26 times higher than those outside the factory. The PCDD/F concentrations of settling dust in the workplace ranged 3.34-18.64 pg WHO-TEQ g(-1) (average 8.25 pg WHO-TEQ g(-1)), which were lower than those just outside the factory (average 16.13 pg WHO-TEQ g(-1)). Furthermore, a cohort study of workers in this factory with average follow-up of 24.52 years showed that cancer was the leading cause of death, with significant elevated mortality (standardized mortality ratio (SMR)=1.70, 95% confidence interval (CI): 1.35-2.13) among workers, when compared with Chinese national mortality. The cancer mortality among front-line workers was increased significantly (adjusted relative risk (RR)=1.73, 95% CI: 1.14-2.60), particularly among melting and casting workers, when compared with that among assistant workers. Our results indicated that there was a dose-response relationship between PCDD/F exposure and cancer mortality among foundry workers.

  20. Correlation between work process-related exposure to polycyclic aromatic hydrocarbons and urinary levels of alpha-naphthol, beta-naphthylamine and 1-hydroxypyrene in iron foundry workers

    DEFF Research Database (Denmark)

    Hansen, Åse Marie; Omland, Øyvind; Poulsen, O M;

    1994-01-01

    foundry workers. Hand molders, finishing workers and truck drivers tended to have the highest levels. Concerning alpha-naphthol the highest concentrations were measured in urine from casters and shake-out workers. With regard to epidemiologic studies demonstrating that molders and casters have a higher...

  1. The effects of heat stress on a number of hematological parameters and levels of thyroid hormones in foundry workers.

    Science.gov (United States)

    Norloei, Sahar; Jafari, Mohammad Javad; Omidi, Leila; Khodakarim, Soheila; Bashash, Davood; Abdollahi, Mohammad Bagher; Jafari, Mina

    2016-11-24

    The objective of this research was to determine the effects of heat stress on some hematological parameters and thyroid hormones among foundry workers. This study was performed on 25 heat-acclimated subjects while 10 office workers were selected as the control group. Wet bulb globe temperature (WBGT) was determined to estimate the heat stress. Blood sampling was conducted before and after the daily work shift. The mean value of the WBGT index was 35 °C. The levels of plasma osmolality (p = 0.04) and white blood cells (p = 0.03) in the case group (before exposure to heat) were significantly higher than those in control group. No significant differences were observed between the average levels of T3 (p = 0.79) and T4 (p = 0.17) hormones between two groups. A positive relationship was found between the variation of some hematological parameters and thyroid hormones with WBGT index and air temperature.

  2. Planning and Implementation of Skill Competition Activities for Foundry Workers%铸造工技能竞赛活动的策划与实施

    Institute of Scientific and Technical Information of China (English)

    韩小峰

    2013-01-01

    分析了铸造工技能竞赛的难点,针对呋喃树脂自硬砂铸造工技能竞赛提出了理论培训与技能竞赛相结合等四种竞赛方式,以及举办铸造工技能竞赛活动的建议.校企合作,依托企业生产现场条件开展铸造工培训,形成了“理论培训+技能竞赛”的社会服务模式,取得了满意的人才培养效果.%The difficulties of the skill competition activities for foundry workers were analyzed,and four kind of competition modes were provided,in which theoretical training combined with a skill competion aiming the skills competition of self-hardening furan resin sand casting work,and some suggestions of foundry workers skills contests activities were put forward.In the condition of university-enterprise cooperation and e enterprise production sites,carrying out the training of foundry worker,a social service model of"theoretical training+skills competition" was formed to obtain satisfactory results of personnel training.

  3. Feet sunk in molten aluminium: The burn and its prevention.

    Science.gov (United States)

    Alonso-Peña, David; Arnáiz-García, María Elena; Valero-Gasalla, Javier Luis; Arnáiz-García, Ana María; Campillo-Campaña, Ramón; Alonso-Peña, Javier; González-Santos, Jose María; Fernández-Díaz, Alaska Leonor; Arnáiz, Javier

    2015-08-01

    Nowadays, despite improvements in safety rules and inspections in the metal industry, foundry workers are not free from burn accidents. Injuries caused by molten metals include burns secondary to molten iron, aluminium, zinc, copper, brass, bronze, manganese, lead and steel. Molten aluminium is one of the most common causative agents of burns (60%); however, only a few publications exist concerning injuries from molten aluminium. The main mechanisms of lesion from molten aluminium include direct contact of the molten metal with the skin or through safety apparel, or when the metal splash burns through the pants and rolls downward along the leg. Herein, we report three cases of deep dermal burns after 'soaking' the foot in liquid aluminium and its evolutive features. This paper aims to show our experience in the management of burns due to molten aluminium. We describe the current management principles and the key features of injury prevention.

  4. The factors influencing urinary arsenic excretion and metabolism of workers in steel and iron smelting foundry.

    Science.gov (United States)

    Shuhua, Xi; Qingshan, Sun; Fei, Wang; Shengnan, Liu; Ling, Yan; Lin, Zhang; Yingli, Song; Nan, Yan; Guifan, Sun

    2014-01-01

    In order to evaluate the degree of arsenic (As) exposure and the factors influencing urinary As excretion and metabolism, 192 workers from a steel and iron smelting plant, with different type of work in production such as roller, steel smelting, iron smelting and metallic charge preparation, were recruited. Information about characteristics of each subject was obtained by questionnaire and inorganic As (iAs), monomethylarsonic acid (MMA), dimethylarsinic acid (DMA) in urine were determined. The results showed that steel smelters had significantly higher concentrations of DMA and total As (TAs) than rollers and metallic charge preparation workers, and iron and steel smelters had a higher value of primary methylation index and lower proportion of the iAs (iAs%) than rollers and metallic charge preparation workers. In steel smelters, urinary As level exceeded the biological exposure index (BEI) limit for urinary As of 35 μg/l by 65.52%, and higher than metallic charge preparation workers (35.14%). The individuals consumed seafood in recent 3 days had a higher TAs than the individuals without seafood consumption. Multivariate logistic regression analysis showed that different jobs, taken Chinese medicine of bezoar and seafood consumption in recent 3 days were significantly associated with urinary TAs exceeded BEI limit value 35 μg/l. Our results suggest that workers in steel and iron smelting plant had a lower level of As exposure, and seafood consumption and taking Chinese medicine of bezoar also could increase the risk of urinary TAs exceeded BEI limit value.

  5. [Clinical and physiological methods of examination for cardiac and respiratory systems in aluminium production workers of Kolsky North].

    Science.gov (United States)

    Chashchin, M V; Skripal', B A; Torgovanov, B A; Zotov, A M; Seden'kov, D A

    2004-01-01

    The authors presented clinical and physiologic studies of cardiac and respiratory systems and peripheral circulation among workers having various professions at aluminium production in Kolsky North. Multiple functional study methods were used including tachooscillography, electrocardiography, rheovasography, rheoencephalography, thermovision. The results enabled to specify duration and character of health disorders caused by occupational environment.

  6. International Foundry Forum 2006

    Institute of Scientific and Technical Information of China (English)

    2006-01-01

    @@ The International Foundry Forum is a "Summit"of the Foundry World. It is the convention of the CEO world wide, of important casting users, ferrous and non-ferrous foundries as well as foundry equipment and consumable suppliers. Their overall goal is to increase the market opportunities for metal castings in competition with other processes and products in a global business environment.

  7. Dust exposure in Finnish foundries.

    Science.gov (United States)

    Siltanen, E; Koponen, M; Kokko, A; Engström, B; Reponen, J

    1976-01-01

    Dust measurements were made in 51 iron, 9 steel, and 8 nonferrous foundries, at which 4,316 foundrymen were working. The sampling lasted at least two entire shifts or work days continuously during various operations in each foundry. The dust samples were collected at fixed sites or in the breathing zones of the workers. The mass concentration was determined by weighing and the respirable dust fraction was separated by liquid sedimentation. The free silica content was determined by X-ray diffraction. In the study a total of 3,188 samples were collected in the foundries and 6,505 determinations were made in the laboratory. The results indicated a definite difference in the dust exposure during various operations. The highest dust exposures were found during furnace, cupola, and pouring ladle repair. During cleaning work, sand mixing, and shake-out operations excessive silica dust concentrations were also measured. The lowest dust concentrations were measured during melting and pouring operations. Moderate dust concentrations were measured during coremaking and molding operations. The results obtained during the same operations of iron and steel foundries were similar. The distribution of the workers into various exposure categories, the content of respirable dust and quartz, the correlation between respirable dust and total dust, and the correlation between respirable silica and total dust concentrations are discussed. Observations concerning dust suppression and control methods are briefly considered.

  8. 1817名铸造厂工人缺血性心脏病的队列研究%Cohort study of ischemic heart disease among 1817 workers in a foundry

    Institute of Scientific and Technical Information of China (English)

    鲁洋; 张敏

    2012-01-01

    Objective To determine the risk of ischemic heart disease among foundry workers and the exposure-response relationship between the risk and foundry work and cumulative exposure to silica dust, and to establish a regression model to predict the risk for developing ischemic heart disease by a given length of employment and exposure to silica dust in foundry workers. Methods Cohort study was conducted, following-up workers in an automobile foundry employed for more than one year during January 1, 1980 to December 31 , 1996 as cohort members. In total, 30 years were followed to December 31 , 2009. In cohort, workers exposed to pouring, sand preparation, cast shakeout and finishing, melting, overhead crane operation, moulding and core-making were in foundry group, and auxiliary workers at the same factory, such as electricians, fitters, and inspectors were in control group. The risk of ischemic heart disease among foundry workers and the exposure-response relationship between the risk and foundry work and cumulative exposure to silica dust were analyzed with cox regression model using SPSS software, and a logistic regression model was established for prediction of risk for developing ischemic heart disease at a given length of employment and exposure to silica dust in foundry workers. Results Totally, 1817 workers were followed-up for 45 553.05 person-years during 30 years, with 156 cases of ischemic heart disease and incidence of 342.46 per 100 000 person-years. And the average age at onset was 51. 46 years and duration of employment at onset was 21.61 years. Results showed that male, smoking, alcohol drinking, age and duration of employment were risk factors for ischemic heart disease. Risk of ischemic heart disease in foundry workers positively correlated with cumulative silica exposure, and the risk of ischemic heart disease increased by 75. 8 percent (RR = 1.758, 95% CI 1.221 -2.532) with cumulative silica exposure of 1 mg/m3 -year, adjusted for smoking. And risk

  9. Mineralogical analysis of the respiratory tract in aluminium oxide-exposed workers.

    Science.gov (United States)

    Voisin, C; Fisekci, F; Buclez, B; Didier, A; Couste, B; Bastien, F; Brochard, P; Pairon, J C

    1996-09-01

    A retrospective study was conducted in order to characterize the retention of fibrous and nonfibrous mineral particles in the respiratory tract in subjects with previous occupational exposure in the aluminium industry. Bronchoalveolar lavage (BAL) fluid (three samples) or lung parenchyma (two samples) were studied using analytical transmission electron microscopy in five patients. A high concentration of aluminium fibres (> 10(7) fibres.g-1 dry lung) was identified in two lung tissue samples, and aluminium fibres were also identified in BAL fluid in three patients. All fibres were short (mean length: 1-2 microns), with no fibre longer than 5 microns. Some biopersistence of these fibres in the respiratory tract is suggested from these observations, since fibres were identified in biological samples collected more than 4 yrs after cessation of exposure in four out of five patients. Occupational physicians should be aware of possible exposure to short, thin aluminium fibres during primary aluminium production. Further studies are needed to assess the potential health effects of these fibres. Industrial hygiene measurements should also be performed to document the potential sources of exposure to aluminium fibres in this industry.

  10. Susceptibility factors and DNA adducts in peripheral blood mononuclear cells of aluminium smelter workers exposed to polycyclic aromatic hydrocarbons

    Energy Technology Data Exchange (ETDEWEB)

    Tuominen, Rainer; Warholm, Margareta; Rannug, Agneta [Institute of Environmental Medicine, Karolinska Institutet, Stockholm (Sweden); National Institute for Working Life, Stockholm (Sweden); Baranczewski, Pawel; Moeller, Lennart [Center for Nutrition and Toxicology, Karolinska Institutet, Huddinge (Sweden); Hagmar, Lars [Department of Occupational and Environmental Medicine, Lund University Hospital, (Sweden)

    2002-04-01

    Formation of DNA adducts as a result of exposure to polycyclic aromatic hydrocarbons (PAH) was studied in 98 potroom workers from an aluminium smelting plant and in 55 blue-collar workers without occupational PAH exposure. DNA from peripheral blood mononuclear cells (PBMC) was used for quantitation of individual PAH-DNA adducts by {sup 32}P-postlabelling/high performance liquid chromatography (HPLC) analysis. Four individual DNA adducts (denoted A, B, C and D) were quantified in 141 of a total of 153 subjects. Genetic polymorphisms for cytochrome P-4501A1 (CYP1A1), microsomal epoxide hydrolase, N-acetyltransferase 2, glutathione transferases M1, P1 and T1 (GSTM1, GSTP1 and GSTT1, respectively) and NAD(P)H: quinone oxidoreductase 1 (NQO1) were analysed. For 52 subjects, analysis of mRNA inducibility of CYP1A1 was performed. No statistically significant differences in the levels of total or individual DNA adducts A, C and D were found between potroom workers and control subjects. All potroom workers and the subgroup of potroom workers who reported to never/sometimes use personal respiratory protection (n=72) were found to have a significantly higher likelihood of having high levels of adduct B than control subjects [odds ratio (OR) =3.4 with 95% confidence interval (CI) of 1.3-9.2, and OR=4.2 with 95% CI 1.6-11.5, respectively]. In the subgroup, levels of adducts A and B were found to be significantly higher among workers with employment time of less than 6 months (n=5). Also, the levels of the individual DNA adducts were to some extent modified by genetic polymorphisms in CYP1A1, GSTM1, GSTP1 and NQO1 and by CYP1A1 inducibility. In conclusion, levels of adduct B, identified by {sup 32}P-postlabelling/HPLC methodology as an indicator of PAH exposure in aluminium production, were modified by the use of respiratory protection, length of employment and genetic polymorphisms. (orig.)

  11. [Skin diseases among workers engaged into copper-nickel and aluminium production in Far North].

    Science.gov (United States)

    Nikitina, N Iu; Petrenko, O D; Isakova, T N

    2004-01-01

    The article covers materials obtained in study of skin diseases in workers engaged into non-ferrous metals production. The authors specified suggestions on prevention of metal allergies among major professions of metallurgy complex in Far North.

  12. Evaluation of occupational exposure to free silica in Alberta foundries.

    Science.gov (United States)

    Ayalp, A; Myroniuk, D

    1982-11-01

    The Occupational Hygiene Branch of Alberta Workers' Health, Safety and Compensation conducted a comprehensive study of the foundry industry in Alberta. The surveys assessed both the degree of health hazards present and the effectiveness of existing control systems for airborne contaminants. All nine of Alberta's ferrous foundries were surveyed in the course of the project. The foundries varied from those which were small with limited mechanization to those which were large and highly automated. The concentrations of free silica in the work environment are correlated to the different attempts to control silica using substitution and various ventilation systems. The particular foundry processes evaluated for airborne free silica were sand preparation, shakeout, dry sand transport and sand molding. Workers' exposure to free airborne silica was evaluated by personal and area samples. The free silica content of the samples was determined by infra-red spectrophotometry. The results indicated most control systems were inadequate. Effective control methods are described to reduce the health hazard.

  13. The Molecular Foundry (TMF)

    Data.gov (United States)

    Federal Laboratory Consortium — Founded in 2006 by the Department of Energy (DOE), the Molecular Foundry is a critical part of the DOE's National Nanotechnology Initiative, a multi-agency framework...

  14. Foundry energy conservation workbook

    Energy Technology Data Exchange (ETDEWEB)

    1990-01-01

    The foundry industry is a significant user of energy, and therefore, a natural candidate for efforts to save energy and improve efficiency by both governmental agencies and technical/trade associations. These efforts are designed to both improve the national energy position and improve the industry's efficiency and profitability. Increased energy cost and the reduced availability of fossil fuels at certain times have provided the incentive to curb waste and to utilize purchased energy wisely. Energy costs now approach and sometimes exceed 10% of the sales dollar of many foundries. Although energy use by foundries has gradually decreased on a per/ton basis in recent years, the foundry industry must continue to find ways to utilize energy more efficiently. This workbook provides ways to achieve this goal.

  15. 某汽车公司铸造厂工人腰背痛的危险因素分析%Risk factors analysis of low back pain among workers in a foundry factory of the automobile company

    Institute of Scientific and Technical Information of China (English)

    孙敬智; 王生; 杨磊; 凌瑞杰; 王正伦; 宋挺博; 陈飚; 吴磊; 吴家兵; 杨秋玲; 何丽华

    2011-01-01

    目的 通过横断面流行病学记查,寻找汽车铸造厂作业工人腰背痛的主要危险因素,为此类疾患的预防提供科学依据.方法 在某汽车公司铸造厂对1340名工人进行腰背痛和劳动负荷问卷调查,利用logistic回归进行危险因素分析.结果 铸造厂工人的腰背痛年患病率为58.9%,其中铸造、物流和造型工种工人腰背痛年患病率较高,分别为64.6%、64.6%和62.5%.以不适体位搬举、大幅度弯腰、弯腰与转身并存及搬运重物这些负荷因素导致患腰背痛危险性最高,其OR值分别为2.085、1.961、1.967和1.956.各个危险因素在不同工种中的分布不同.多元logistic同归分析表明,搬运重物、不适体位搬举、大幅度弯腰、弯腰与转身并存及工龄和性别均被选人模型.结论 手工搬运重物、不良劳动姿势或二者同时存在是导致腰背痛的首要危险因素,应从这方面入手,加强工效学干预研究,减少此类疾患.%Objective To study the main risk factors of low back pain of workers in a foundry factory of the automobile company using cross sectional epidemiological investigation, and to provide scientific base for preventing the disorder. Methods The low back pain and work loads of 1340 workers in a foundry factory of the automobile company were investigated using questionnaire, and logistic regression analysis was used to analyze the risk factors. Results The one-year morbidity of low back pain in workers was 58.9%the morbidities of low back pain in workers engaged in foundry, transportation and modeling were 64.6 %, 64.6 % and 62.5 %, respectively. The lifting with squat postures, bending trunk heavily, bending trunk with twisting and moving the heave objects were found to be the most dominant risk factors for low-back pain, the OR values were 2.085, 1.961, 1.967 and 1.956, respectively. The distributions of risk factors were different among the different jobs. The logistic regression analysis

  16. JPL Innovation Foundry

    Science.gov (United States)

    Sherwood, Brent; McCleese, Daniel

    2013-08-01

    Space science missions are increasingly challenged today: in ambition, by increasingly sophisticated hypotheses tested; in development, by the increasing complexity of advanced technologies; in budgeting, by the decline of flagship-class mission opportunities; in management, by expectations for breakthrough science despite a risk-averse programmatic climate; and in planning, by increasing competition for scarce resources. How are the space-science missions of tomorrow being formulated? The paper describes the JPL Innovation Foundry, created in 2011, to respond to this evolving context. The Foundry integrates methods, tools, and experts that span the mission concept lifecycle. Grounded in JPL's heritage of missions, flight instruments, mission proposals, and concept innovation, the Foundry seeks to provide continuity of support and cost-effective, on-call access to the right domain experts at the right time, as science definition teams and Principal Investigators mature mission ideas from "cocktail napkin" to PDR. The Foundry blends JPL capabilities in proposal development and concurrent engineering, including Team X, with new approaches for open-ended concept exploration in earlier, cost-constrained phases, and with ongoing research and technology projects. It applies complexity and cost models, project-formulation lessons learned, and strategy analyses appropriate to each level of concept maturity. The Foundry is organizationally integrated with JPL formulation program offices; staffed by JPL's line organizations for engineering, science, and costing; and overseen by senior Laboratory leaders to assure experienced coordination and review. Incubation of each concept is tailored depending on its maturity and proposal history, and its highest-leverage modeling and analysis needs.

  17. JPL Innovation Foundry

    Science.gov (United States)

    Sherwood, Brent; McCleese, Daniel

    2012-01-01

    Space science missions are increasingly challenged today: in ambition, by increasingly sophisticated hypotheses tested; in development, by the increasing complexity of advanced technologies; in budgeting, by the decline of flagship-class mission opportunities; in management, by expectations for breakthrough science despite a risk-averse programmatic climate; and in planning, by increasing competition for scarce resources. How are the space-science missions of tomorrow being formulated? The paper describes the JPL Innovation Foundry, created in 2011, to respond to this evolving context. The Foundry integrates methods, tools, and experts that span the mission concept lifecycle. Grounded in JPL's heritage of missions, flight instruments, mission proposals, and concept innovation, the Foundry seeks to provide continuity of support and cost-effective, on-call access to the right domain experts at the right time, as science definition teams and Principal Investigators mature mission ideas from "cocktail napkin" to PDR. The Foundry blends JPL capabilities in proposal development and concurrent engineering, including Team X, with new approaches for open-ended concept exploration in earlier, cost-constrained phases, and with ongoing research and technology projects. It applies complexity and cost models, projectformulation lessons learned, and strategy analyses appropriate to each level of concept maturity. The Foundry is organizationally integrated with JPL formulation program offices; staffed by JPL's line organizations for engineering, science, and costing; and overseen by senior Laboratory leaders to assure experienced coordination and review. Incubation of each concept is tailored depending on its maturity and proposal history, and its highest leverage modeling and analysis needs.

  18. Foundry Coating Technology: A Review

    DEFF Research Database (Denmark)

    Nwaogu, Ugochukwu Chibuzoh; Tiedje, Niels Skat

    2011-01-01

    is important. In this review, a detailed description of these topics and examples are provided where necessary. A potential area of research in foundry coating development, using sol-gel process is suggested. The application of sol-gel technology in the development of foundry coatings is a novel approach....

  19. Hong Kong's Foundry Industry Survey

    Institute of Scientific and Technical Information of China (English)

    2007-01-01

    @@ Hong Kong, as one of the global economy centers, its manufacturing industry is well-known to the world. Foundry industry is named as "The Father of Manufacturing Industry",and in Hong Kong there currently are 1 500 enterprises, staffed with 500 000 employees. The following are some special features of the Hong Kong foundry industry.

  20. Focus on Foundry Industry in China

    Institute of Scientific and Technical Information of China (English)

    2006-01-01

    @@ Till the latest issue is published, the CHINA FOUNDRY journal has started publication for two years. So far, nine issues of the CHINA FOUNDRY journal have been edited and published, and distributed to more than 50countries and regions.

  1. 77 FR 32998 - Foundry Coke From China

    Science.gov (United States)

    2012-06-04

    ... COMMISSION Foundry Coke From China Determination On the basis of the record \\1\\ developed in the subject five... order on foundry coke from China would be likely to lead to continuation or recurrence of material... Commission are contained in USITC Publication 4326 (May 2012), entitled Foundry Coke from...

  2. Molecular Foundry, Berkeley, California (Revised)

    Energy Technology Data Exchange (ETDEWEB)

    Carlisle, N.

    2008-03-01

    This case study provides information on the Molecular Foundry, which incorporates Labs21 principles in its design and construction. The design includes many of the strategies researched at Lawrence Berkeley Laboratory for energy efficient cleanroom and data centers. The result is an energy efficient high-performing sustainable laboratory.

  3. Aluminium bridges, aluminium bridge decks

    NARCIS (Netherlands)

    Soetens, F.; Straalen, IJ.J. van

    2003-01-01

    Applications of aluminium have grown considerably in building and civil engineering the last decade. In building and civil engineering the increase of aluminium applications is due to various aspects like light weight, durability and maintenance, use of extrusions, and esthetics. The paper starts wi

  4. From famous foundry to 'supersurgery'.

    Science.gov (United States)

    Mann, Steve

    2014-02-01

    Dr Steve Mann, a partner at the Worcester Street Medical Practice in Stourbridge, describes how he and a number of his GP colleagues have worked with architects, Abacus Architects, and main contractor, Amphion Construction, as well as with a number of local NHS and local authority bodies, to co-ordinate construction of a new GP 'supersurgery' - the realisation of a dream - on the former site of what is believed to be one of England's oldest foundries in the West Midlands town. The architects' view on the scheme, one of the key goals of which is to retain both much of the character, and the unusual original metal sub-structure, of the former foundry, is also given.

  5. Web based foundry knowledge base

    Directory of Open Access Journals (Sweden)

    A. Stawowy

    2009-01-01

    Full Text Available The main assumptions and functions of proposed Foundry Knowledge Base (FKB are presented in this paper. FKB is a framework forinformation exchange of casting products and manufacturing methods. We use CMS (Content Management System to develope andmaintain our web-based system. The CastML – XML dialect developed by authors for description of casting products and processes – isused as a tool for information interchange between ours and outside systems, while SQL is used to store and edit knowledge rules and alsoto solve the basic selection problems in the rule-based module. Besides the standard functions (companies data, news, events, forums and media kit, our website contains a number of nonstandard functions; the intelligent search module based on expert system is the main advantage of our solution. FKB is to be a social portal which content will be developed by foundry community.

  6. Status and Development of China Foundry Mould Industry

    Institute of Scientific and Technical Information of China (English)

    2005-01-01

    @@ With the development of automotive industry and mechanical manufacturing industry of China, the foundry industry in the country has been continuously growing.Foundry moulds, which are called "the mother of foundry"have been paid more and more attention.

  7. Kocel Steel Foundry Grand Opening Ceremony

    Institute of Scientific and Technical Information of China (English)

    TIAN Shi-jiang

    2006-01-01

    @@ On May 9, 2006 the Grand Opening ceremony of Kocel Steel Foundry Co., Ltd. was held in the National Economic and Technological Development Zone in Yinchuan City, Ningxia, China. Kocel Steel Foundry Co.,Ltd. is a large scale enterprise producing steel castings and it is jointly established by Ningxia Kocel Group,Changcheng Suzaki Machine & Foundry Co., Ltd. and Voestalpine Giesserei Linz GmbH, Austria.

  8. The Eleventh National Foundry Congress of FICMES with China Foundry Week 2006

    Institute of Scientific and Technical Information of China (English)

    2006-01-01

    @@ The Eleventh National Foundry Congress, an event given every four years by Foundry Institution of Chinese Mechanical Engineering Society (FICMES) and the once a year's China Foundry Week were held on September 18-24, 2006 in Xi'an, Shaanxi province.

  9. 77 FR 23288 - Notice of Determinations Regarding Eligibility To Apply for Worker Adjustment Assistance

    Science.gov (United States)

    2012-04-18

    ... March 14, 2011. Scientific Milwaukee, LLC, Molecular Biology Reagents Division. 81,426 Dixtal Medical..., Emporia, VA March 13, 2011. Campbell Foundry. Negative Determinations for Worker Adjustment Assistance...

  10. The management of production value stream factors in a foundry

    Directory of Open Access Journals (Sweden)

    S. Borkowski

    2010-01-01

    Full Text Available Connection of two value streams: production and human resources were proposed as a new approach to the production process. To assess the factors of production value streams the elements of the top of the Toyota's house as well as fourth and sixth Toyota's managing principles were used. On the basis of the feedback from respondents –the foundry workers, there can be determined the validity of series of decisive factors' importance that equalizes the work load and requires the standardization.

  11. CONTROLLING ODOROUS EMISSIONS FROM IRON FOUNDRIES

    Science.gov (United States)

    The report discusses the control of odorous emissions from iron foundries. he main process sources of odors in iron foundries are mold and core making, casting, and sand shakeout. he odors are usually caused by chemicals, which may be present as binders and other additives to the...

  12. Plasma on a foundry cupola

    Science.gov (United States)

    Pineau, Didier

    An experiment of a plasma torch on a production foundry cupola is reported. The test runs were conducted on a hot blast cupola, the blast temperature in the absence of plasma being 400 C. With the torch, the temperature of the blast was increased to 1000 C. The experiment was conducted for the manufacture of car engines with a 2.5 MW transportable plasma system. The cupola was boosted with a 4 MW torch and results included an increase in production of 45 percent, a decrease in coke rate and no more new iron in the loads. The plasma torch and hot air cupola furnace are described.

  13. Health and safety at work in foundry companies

    Directory of Open Access Journals (Sweden)

    L. Wojtynek

    2011-07-01

    Full Text Available The article presents the identification and analysis of threats in the environment of the foundry at individual stages of the casts manufacturing process. A generalized model of the foundry was created in the system presentation including harmful and dangerous factors in the foundry technical workplace. This model can refer to an iron foundry and cast steel and small non-ferrous foundries, to modern foundries, with automatic moulding lines and to chill and pressure foundries where machines execute the majority of essential operations.

  14. Studies on the Executionof Models Used in Iron Foundry From Epoxidic Resins

    Directory of Open Access Journals (Sweden)

    Cinca - Ionel Lupinca

    2006-10-01

    Full Text Available The epoxidic resins are materials frequently used in the execution of the models used in iron foundry. This materials can replace casily wood or aluminium in the execution of the models needed in series productions, having better resistance properties and the high dimensional precision. The properties of these resins are obtained from the completion of the epoxibifunctional molecules with supplements. This paper establishes the result of mixing the two components, as well as the supplements used to improve the mechanic and the technological properties.

  15. Advanced technology nodes, a foundry perspective

    Science.gov (United States)

    Faul, Jürgen; Hoentschel, Jan; Wiatr, Maciej; Horstmann, Manfred

    2012-11-01

    Leading edge foundries need to fulfill a wide range of customer needs and have to deliver state-of-the-art performance processes. Therefore, an innovative but flexible modular technology set up is essential. This paper will show after a brief introduction of foundry challenges in general Global Foundries path towards the 28nm technology. Here, two key elements like high k metal gate process and embedded stressors are discussed. The article is concluded with an outlook on future device scaling from a leading edge foundry's perspective. This look ahead includes recent transistor architecture and process technology trends. More specifically, some challenges of the 20nm technology are discussed. This node will push planar transistor technology to its physical limits. Due to this, subsequent nodes will require substantial innovations in process architecture and device concepts. Two potential device paths are foreseen and compared, i.e. FinFet and ET-SOI-UTBB devices.

  16. People in Foundry Field of china

    Institute of Scientific and Technical Information of China (English)

    2007-01-01

    @@ Mr.TAN De-rui Art casting expert and leader Mr.TAN De-rui,born in 1936, graduated from the Mechanical uated from the Mechanical Engineering Department of Shanghai Jiaotong University,majoring in foundry.

  17. China Foundry Week 2005 August 28-Septmber 1,2005

    Institute of Scientific and Technical Information of China (English)

    2005-01-01

    @@ China Foundry Week is a large event annually and the largest gathering for Chinese foundry industry.It is sponsored by Chinese Mechanical Engineering Society, China Productivity Promotion Center of Mechanical Industry and organized by Foundry Institution of Chinese Mechanical Engineering Society(FICMEC), Productivity Promotion Center of Foundry Industry of China. The aim of the Foundry Week is to provide a platform for technology exchange for technologists, industrialists, researchers and academicians connected with the foundry industry to come together and share their expertise.

  18. Successful the 4th Global Foundry Sourcing Conference 2009

    Institute of Scientific and Technical Information of China (English)

    2009-01-01

    @@ The 4th Global Foundry Sourcing Conference (FSC) 2009 was held at Rainbow Hotel Shanghai from April 16 to 17,2009. The FSC Conference was organized by China Foundry Suppliers Union and Suppliers China Information Consultation Co. Ltd. (SC),and co-sponsored by National Technical Committee 54 on Foundry of Standardization Administration of China.

  19. China Foundry Week 2009 Held Successfully in Weihai

    Institute of Scientific and Technical Information of China (English)

    2010-01-01

    @@ China Foundry Week 2009, sponsored by Chinese Mechanical Engineering Society (CMES) and organised by the Foundry Institute of Chinese Mechanical Engineering Society (FICMES) and the National Productivity Promotion Centre of Foundry Industry (NPPCFI), was held in Weihai, Shandong province from October 24 through 28, 2009.

  20. Aluminium in human sweat.

    Science.gov (United States)

    Minshall, Clare; Nadal, Jodie; Exley, Christopher

    2014-01-01

    It is of burgeoning importance that the human body burden of aluminium is understood and is measured. There are surprisingly few data to describe human excretion of systemic aluminium and almost no reliable data which relate to aluminium in sweat. We have measured the aluminium content of sweat in 20 healthy volunteers following mild exercise. The concentration of aluminium ranged from 329 to 5329μg/L. These data equate to a daily excretion of between 234 and 7192μg aluminium and they strongly suggest that perspiration is the major route of excretion of systemic aluminium in humans.

  1. The present and future status of Japanese foundry industry

    Institute of Scientific and Technical Information of China (English)

    Kanetake NAKATANI

    2008-01-01

    An introduction is given in detail about the current situation of Japanese foundry industry in 2006 from aspects such as the delivery structure of castings, scale and numbers of foundries, current profit of foundry industry as well as the background of lower profitability, etc. The development trend of Japanese foundry industry was also predicted, such as the transition of foundries from family business to modern company business, the improvement of rejection ratio and yield, application of IT to production and management, human resources and the challenge for zero emission and so on.

  2. Integration of IC Foundries and MEMS Fabrication

    Science.gov (United States)

    2009-03-01

    Peterson, 1982) Polysilicon surface micromachining LIGA (Karlsruhe, 1986) Silicon accelerometers commercialized Micromotors MOSIS CMOS MEMS (1991) MUMPS...1992) DRIE (1995) ’80s Surface Micromachining ’90s MEMS Foundries Bulk Si Micromachining ASTM MEMS Test Structures (1998) Future MOSIS (1986) ASIMPS

  3. Towards Measuring Investment in Flexible Foundry Manufacturing

    Directory of Open Access Journals (Sweden)

    Rhythm Suren Wadhwa

    2012-07-01

    Full Text Available Manufacturing flexibility is an important instrument to ensure the success of manufacturing systems in the modern day competitive and uncertain environment. The major hindrance in integrating flexibility into decision making process is that it is difficult to measure and be compared to future indefinable manufacturing scenarios. This paper presents a methodical concept utilizing real options to evaluate flexible foundry manufacturing system.

  4. Human exposure to aluminium.

    Science.gov (United States)

    Exley, Christopher

    2013-10-01

    Human activities have circumvented the efficient geochemical cycling of aluminium within the lithosphere and therewith opened a door, which was previously only ajar, onto the biotic cycle to instigate and promote the accumulation of aluminium in biota and especially humans. Neither these relatively recent activities nor the entry of aluminium into the living cycle are showing any signs of abating and it is thus now imperative that we understand as fully as possible how humans are exposed to aluminium and the future consequences of a burgeoning exposure and body burden. The aluminium age is upon us and there is now an urgent need to understand how to live safely and effectively with aluminium.

  5. Waste foundry sand: Environmental implication and characterization

    Directory of Open Access Journals (Sweden)

    Gabriela Penkaitis

    2012-12-01

    Full Text Available This paper presents the results of analyses using Scanning Electron Microscopy in field samples of waste foundry sand, as well as the results of granulometric, chemical and groundwater analyses. Field data allowed to characterize waste foundry sand and showed that there are elevated concentrations of metals in the groundwater (iron, manganese, boron and selenium, in addition to other potentially toxic elements (chromium, copper, cobalt, nickel, zinc, aluminum, iron, manganese, which are present in the waste and are considered not hazardous by current standards. Even if these elements are not considered hazardous, their concentrations above the permissible limit compromise the environmental quality of the site, posing risks to the local population, since they work in agriculture and use groundwater. Two different types of waste foundry sands were identified using granulometric analyses. Electron microscopy showed features related to morphological, chemical and mineralogical characteristics of grains that make up the waste. Quartz was the dominant mineral. Waste foundry sand is composed of two types of grains: a rounded grain with almost no incrustations formed during alloy production, and a second type of grain, which is not rounded, has incrustations, and always has several metals derived from alloys and associated with these incrustations. Chemical elements detected in groundwater with concentrations above the limits established by the regulatory bodies were found in wells located in the landfill area. Most of these elements show higher concentrations downstream, some of them with concentrations above the regulatory limit, and others show an increase in concentration upstream, indicating that the landfill may be impacting the local environment.

  6. Effect of exposure to excess flouride on the biochemical indexes in electrolysis aluminium workers%电解铝工人接触过量氟对某些生化指标的影响

    Institute of Scientific and Technical Information of China (English)

    黄志军; 李克俊; 王翠; 付强祖; 高华; 姜开友; 罗晓芳

    2001-01-01

    Objective To study the effects of flouride on the biochemical indexes in the electrolysis aluminium workers. Methods The activity of excess superoxide dismutase(SOD),glutathione peroxidase(GSH-Px),catalase(CAT),alkaline phosphatase(AKP) and the level of calcitonin(CT),parathyrid hormone(PTH),IgG,IgA,IgM,F- in serum and F- in urine were measured in fifty electrolysis aluminium workers and 50 controls. Results The levels of serum F- and urine F- in exposed group were (0.21±0.061)mg/L and (1.96±0.97)mg/L respectively,significantly higher than (0.16±0.016)mg/L and (1.07±0.35)mg/L respectively in control group(P<0.01).The levels of CT and PTH were (36.4±25.7)ng/L and (116.3±62.1)ng/L respectively,which were decreased by 54%,27%(P<0.01,P<0.05) respectively as compared with the control group.AKP activity[(6.92±1.74)U/L] was significantly higher than that of the control by 20%(P<0.01).GSH-Px activity[(152.91±15.64)U/L] was significantly lower than that of the control by 10%(P<0.01). Conclusion Excess flouride may not only affect ossification,but also affect the secretion of Ca regulating hormones of thyroid and parathyroid and may induce lipid peroxidation.%目的 探讨接触过量氟对人体某些生化指标的影响。方法 对50名电解工及50名机械工进行血清碱性磷酸酶(AKP)、超氧化物歧化酶(SOD)、谷胱甘肽过氧化物酶(GSH-Px)、过氧化氢酶(CAT)活力及F-、IgG、IgA、IgM、降钙素(CT)、甲状旁腺素(PTH)的水平和尿F-水平测定。结果 与对照组相比,接触组血清F-为(0.21±0.061)mg/L、尿F-为(1.96±0.97)mg/L,均高于对照组[分别为(0.16±0.016)、(1.07±0.35)mg/L],差异均有显著性(P<0.01);血清中CT为(36.4±25.7)ng/L、PTH为(116.3±62.1)ng/L,分别较对照组降低54%和27%,差异有显著性(P<0.01、P<0.05);AKP活力为(6.92±1.74)U/L,较对照组高20%,差异有显著性(P<0.01);GSH-Px活力为(152.91±15.64)U/L,较对照组低10%

  7. Determining the optimal index of heat stress in foundry, die casting and road construction industries using FAHP_Topsis

    Directory of Open Access Journals (Sweden)

    Maryam Dehghanipoor

    2016-12-01

    Full Text Available Introduction: Heat stress is one of the harmful risks in casting and die casting industries, which can not only cause work-related diseases but also can impair the performance and safety of workers. Since the indicators that are used to evaluate heat stress are very different, it is very difficult to choose a suitable index. The aim of this study was to determine the optimum heat stress index in foundry, die-cast, and road construction industries using FAHP and Topsis methods. Material and Method: In order to determine optimum heat stress index in foundry, die-cast, and road construction industries, first, the prioritization criteria were defined by experts (including ease of measurement, measurement accuracy, comprehensiveness, time, cost, and correlation. Then, considering these criteria, the best heat stress index was determined based on experts’ opinions and using FAHP and Topsis methods. Result: The results of this study suggest that given the current conditions and criteria, WBGT and P4SR is the best indices for foundry, die casting and construction. Conclusion: The results showed that according to comprehensiveness, accuracy and correlation criteria, the WBGT index is considered as the best indicator of heat stress assessment in foundry, die-cast and road construction industries. Moreover, the HSI ranked in the last place due to the complexity and cost of its calculation.

  8. Sustainable Aluminium Systems

    Directory of Open Access Journals (Sweden)

    Sergio R. Ermolli

    2010-09-01

    Full Text Available In the present paper, an analytical presentation of some popular aluminium systems that contribute to sustainability of structures is presented. Special emphasis has been given to the properties of aluminium, while the influence of these systems in the overall performance of the structure regarding environment and economy is described. In particular, characteristics of aluminium elements such as high reflectivity and recyclability and their role in life cycle analysis (LCA are analyzed. The connections between energy efficiency and conservation of buildings and aluminium application are also discussed. Building applications such as curtain walls, window frames and facade sheets are presented and thoroughly investigated, considering their environmental and economic aspects. Furthermore, many innovative techniques that use aluminium elements in collaboration with other systems in order to produce renewable energy, such as solar panels and photovoltaics, are introduced. Finally, environmental innovations such as optimized ventilation mechanisms and light and shade management systems based on aluminium members are presented.

  9. Excellent Casting Awards at the 2010 China International Foundry Expo

    Institute of Scientific and Technical Information of China (English)

    China Foundry Association

    2010-01-01

    @@ The curtain has fallen on the 2010 China International Foundry Expo(CIFEX),which was held in the new Beijing International Exhibition Centre on May 11-14,2010.This Expo had a total exhibition area of 100,000 ㎡ in eight halls,each one being fully occupied.Hall E1 was for domestic,large-sized Casting and Forging Products; Hall E2 was devoted to domestic Die Casting and Nonferrous Casting; Hall E3 housed the Provincial Pavilions and Foundry Industrial Clusters; Hall E4 exhibited domestic Foundry Materials; Hall W1 was the International Hall for Foundry,Metallurgical,Casting and Refractory exhibits;Hall W2 contained domestic Metallurgical Products; Hall W3 exhibited domestic Metallurgical,Industrial Furnace and Refractory products,and Hall W4 contained domestic Foundry Equipment.

  10. People in Foundry Field of China

    Institute of Scientific and Technical Information of China (English)

    2009-01-01

    @@ Mr. Song Caifei was born in 1929 in Liuyang of Hunan Province, and started to work in 1949. Later he was sent to former Dalian Industry Russian Academy to learn Russian, in order to go to the former Soviet Union studying professional technology for nonferrous alloys. However, according to the agreement of Sino-Germany technical cooperation, he was instead admitted to ZIG-Leipzig Foundry College in Germany majoring in special casting to onslaught die casting, and completed his study at the end of 1956.

  11. MEMS/MOEMS foundry services at INO

    Science.gov (United States)

    García-Blanco, Sonia; Ilias, Samir; Williamson, Fraser; Généreux, Francis; Le Noc, Loïc; Poirier, Michel; Proulx, Christian; Tremblay, Bruno; Provençal, Francis; Desroches, Yan; Caron, Jean-Sol; Larouche, Carl; Beaupré, Patrick; Fortin, Benoit; Topart, Patrice; Picard, Francis; Alain, Christine; Pope, Timothy; Jerominek, Hubert

    2010-06-01

    In the MEMS manufacturing world, the "fabless" model is getting increasing importance in recent years as a way for MEMS manufactures and startups to minimize equipment costs and initial capital investment. In order for this model to be successful, the fabless company needs to work closely with a MEMS foundry service provider. Due to the lack of standardization in MEMS processes, as opposed to CMOS microfabrication, the experience in MEMS development processes and the flexibility of the MEMS foundry are of vital importance. A multidisciplinary team together with a complete microfabrication toolset allows INO to offer unique MEMS foundry services to fabless companies looking for low to mid-volume production. Companies that benefit from their own microfabrication facilities can also be interested in INO's assistance in conducting their research and development work during periods where production runs keep their whole staff busy. Services include design, prototyping, fabrication, packaging, and testing of various MEMS and MOEMS devices on wafers fully compatible with CMOS integration. Wafer diameters ranging typically from 1 inch to 6 inches can be accepted while 8-inch wafers can be processed in some instances. Standard microfabrication techniques such as metal, dielectric, and semiconductor film deposition and etching as well as photolithographic pattern transfer are available. A stepper permits reduction of the critical dimension to around 0.4 μm. Metals deposited by vacuum deposition methods include Au, Ag, Al, Al alloys, Ti, Cr, Cu, Mo, MoCr, Ni, Pt, and V with thickness varying from 5 nm to 2 μm. Electroplating of several materials including Ni, Au and In is also available. In addition, INO has developed and built a gold black deposition facility to answer customer's needs for broadband microbolometric detectors. The gold black deposited presents specular reflectance of less than 10% in the wavelength range from 0.2 μm to 100 μm with thickness ranging from

  12. Biodegradable materials as foundry moulding sands binders

    Directory of Open Access Journals (Sweden)

    K. Major - Gabryś

    2015-07-01

    Full Text Available The aim of this article is to show the possibility of using biodegradable materials as part of the composition of foundry moulding and core sand binders. Research shows that moulding sands with biodegradable materials selected as binders are not only less toxic but are also better suited to mechanical reclamation than moulding sands with phenol-furfuryl resin. The use of biodegradable materials as additives to typical synthetic resins can result in their decreased toxicity and improved ability to reclamation as well as in accelerated biodegradation of binding material leftovers of mechanical reclamation.

  13. The 12th China National Foundry Academic Congress held concurrently with China Foundry Week 2011 successfully in Guangzhou

    Institute of Scientific and Technical Information of China (English)

    2011-01-01

    The 12th China National Foundry Academic Congress and China Foundry Week 2011 (hereinafter as Congress),sponsored by the Chinese Mechanical Engineering Society and organized by the Foundry Institution of Chinese Mechanical Engineering Society,was successfully held in Guangzhou from November 14 to 17,2011.Over 530 representatives attended the event.The theme of this event was "Advanced Foundry Technology & Sustainable Development of Foundry Industry".There were 78 academic technical presentations in total,among which 12 were the specially invited speeches that presented in the plenary session.The presentations given in the technical session included 5 on cast steels,15 on non ferrous alloys,7 on cast irons,13 on sand casting process,16 on non sand casting processes,and 10 on moulding materials.A total of 130 technical papers were included in the proceedings of the Congress.

  14. Mask cycle time reduction for foundry projects

    Science.gov (United States)

    Balasinski, A.

    2011-11-01

    One of key deliverables of foundry based manufacturing is low cycletime. Building new and enhancing existing products by mask changes involves significant logistical effort, which could be reduced by standardizing data management and communication procedures among design house, mask shop, and foundry (fab) [1]. As an example, a typical process of taping out can take up to two weeks in addition to technical effort, for database handling, mask form completion, management approval, PO signoff and JDV review, translating into loss of revenue. In order to reduce this delay, we are proposing to develop a unified online system which should assist with the following functions: database edits, final verifications, document approvals, mask order entries, and JDV review with engineering signoff as required. This would help a growing number of semiconductor products to be flexibly manufactured at different manufacturing sites. We discuss how the data architecture based on a non-relational database management system (NRDMBS) extracted into a relational one (RDMBS) should provide quality information [2], to reduce cycle time significantly beyond 70% for an example 2 week tapeout schedule.

  15. New EUROPRACTICE microsystem design and foundry services

    Science.gov (United States)

    Salomon, Patric R.; Beernaert, Dirk; Turner, Rob

    2000-08-01

    The microsystems market for MST is predicted to grow to 38 billion dollars by the year 2002, with systems containing these components generating even higher revenues and growth. One of the barriers to successful exploitation of this technology has been the lack of access to industrial foundries capable of producing certified microsystems devices in commercial quantities. To overcome this problem, the European Commission has started the EUROPRACTICE program in 1996 with the installation of manufacturing clusters and demonstration activities to provide access to microsystems foundry services for European small and medium sized companies (SMEs). Since 1996, there has been a shift form providing 'broad technology offers' and 'raising awareness fro microsystem capabilities' to 'direct support of design needs' and 'focused services' which allow SMEs to use even complex microsystems technologies to implement their products, The third phase of EUROPRACTICE has just been launched, and contains 5 Manufacturing Clusters, 12 Designs Houses, and 7 Competence Centers, each working in different application/technology areas. The EUROPRACTICE program will be presented together with a detail description of the capabilities of the participants and information on how to access their services.

  16. Small Scale Foundries in Ghana: The challenges

    Directory of Open Access Journals (Sweden)

    Anthony ANDREWS

    2012-08-01

    Full Text Available Small Scale Foundries (SSFs have been in existence for several years in Ghana. The industry has created several jobs for the people of Ghana and has minimized the burden on government to find ways of disposing scrap metals generated within the country. While scrap metals are still being exported, the quantity exported has decreased as a result of recycling by foundrymen in producing various parts. The government of Ghana has not paid special attention to this industry. Nevertheless, individuals and private investors are heavily involved in producing several thousands of tonnes of castings annually generating revenue for the government through taxation as well as helping with metal waste disposal. Metal cast products are sold both locally and internationally to neighbouring countries. The industry is however faced with numerous challenges. These include quality issues due to lack of technical know-how, access to funding from both government and private financial institutions and foundry waste management. To promote this industry, government and private financial institutions must be encouraged to come on board. Policies must be established and proper training programme developed to improve and promote this technology. This could go a long way in reducing the high unemployment rate in Ghana.

  17. Hybrid foundry patterns of bevel gears

    Directory of Open Access Journals (Sweden)

    Budzik G.

    2007-01-01

    Full Text Available Possibilities of making hybrid foundry patterns of bevel gears for investment casting process are presented. Rapid prototyping of gears with complex tooth forms is possible with the use of modern methods. One of such methods is the stereo-lithography, where a pattern is obtained as a result of resin curing with laser beam. Patterns of that type are applicable in precision casting. Removing of stereo-lithographic pattern from foundry mould requires use of high temperatures. Resin burning would generate significant amounts of harmful gases. In case of a solid stereo-lithographic pattern, the pressure created during gas burning may cause the mould to crack. A gas volume reduction may be achieved by using patterns of honeycomb structure. However, this technique causes a significant worsening of accuracy of stereo-lithographic patterns in respect of their dimensions and shape. In cooperation with WSK PZL Rzeszów, the Machine Design Department of Rzeszow University of Technology carried out research on the design of hybrid stereo-lithographic patterns. Hybrid pattern consists of a section made by stereo-lithographic process and a section made of casting wax. The latter material is used for stereo-lithographic pattern filling and for mould gating system. The hybrid pattern process consists of two stages: wax melting and then the burn-out of stereolithographic pattern. Use of hybrid patterns reduces the costs of production of stereolithographic patterns. High dimensional accuracy remains preserved in this process.

  18. Rows of Dislocation Loops in Aluminium Irradiated by Aluminium Ions

    DEFF Research Database (Denmark)

    Henriksen, L.; Johansen, A.; Koch, J.

    1967-01-01

    Single-crystal aluminium specimens, irradiated with 50-keV aluminium ions, contain dislocation loops that are arranged in regular rows along <110 > directions. ©1967 The American Institute of Physics......Single-crystal aluminium specimens, irradiated with 50-keV aluminium ions, contain dislocation loops that are arranged in regular rows along directions. ©1967 The American Institute of Physics...

  19. Mortality of iron-steel workers in Anshan, China: a retrospective cohort study.

    Science.gov (United States)

    Hoshuyama, Tsutomu; Pan, Guowei; Tanaka, Chieko; Feng, Yiping; Yu, Lianzheng; Liu, Tiefu; Liu, Liming; Hanaoka, Tomoyuki; Takahashi, Ken

    2006-01-01

    Foundry workers have increased mortality and morbidity risks from numerous causes, including various cancers. A retrospective Chinese iron-steel cohort study was conducted to examine the mortality effects of exposure to foundry work. Standardized mortality ratios (SMRs) and standardized rate ratios (SRRs) were calculated to evaluate mortality risks among male workers with exposure to 15 hazardous factors, adjusting for confounders. During 14 years of follow-up, 13,363 of 121,846 male workers died. SMR analysis showed a healthy-worker effect in comparison with the general population. SRR analysis showed increased risks for all causes, all neoplasms, and others among the exposed workers compared with non-exposed blue-collar workers. Combined exposure to polycyclic aromatic hydrocarbons and two or more dusts increased the risks of lung cancer (SRR = 654; 95% CI: 113-3,780) and other malignancies. Foundry work has adverse health effects, including carcinogenic risks.

  20. Risk assessment related to manual handling on choosen work possition in foundry Alstom Power Sp. z o. o.

    Directory of Open Access Journals (Sweden)

    G. Kowal

    2010-04-01

    Full Text Available Manual handling remains one of the different types of transport inside working place, although technological progress and modernorganization of work. Manual transport as a transport inside working place is related to foundry industry. According to polish lawregulations employer has to give consideration to manual handling in professional risk assessment and introduce actions for manualhandling reduction. In Foundry Elblag case there is found that in many processes manual handling are made by workers. For example wecan choose melting processes (additives manual feeding, mixing and pulling metallurgical slag, etc. or fettling processes like grinding.Objective of that analysis was to define level of risk related to manual handling in work stand chosen and define activities impacted onrisk assessment result with biggest range. For risk reduction, technical and organizational solutions were shown (better ergonomically work stand, method of work and worker’s awareness about good practices. In this study methods related to manual handling risk assessment were described, focus on KIM method used in Foundry Elblag. Key Item Method allow to estimate the risk by simple calculation based on key indicators (time rating points, rating points of mass, posture or work condition. Points were chosen based on timekeeping, information from workers and foreman.

  1. Maintenance system improvement in cast iron foundry

    Directory of Open Access Journals (Sweden)

    S. Kukla

    2011-07-01

    Full Text Available The work presents the issue of technical equipment management in an iron foundry basing on the assumptions of the TPM system (Total Productive Maintenance. Exploitation analysis of automatic casting lines has been carried out and their work’s influence on the whole production system’s functioning has been researched. Within maintenance system improvement, implementation of autonomic service and planned lines’ review have been proposed in order to minimize the time of breakdown stoppages. The SMED method was used to optimize changeover time, and the OEE (Overall Equipment Effectiveness was applied to evaluate the level of resources usage before and after implementing changes. Further, the influence of the maintenance strategy of casting devices’ efficiency on own costs of casting manufac- ture was estimated.

  2. Recovery in aluminium

    DEFF Research Database (Denmark)

    Gundlach, Carsten

    2006-01-01

    In the present thesis the development of a unique experimental method for volume characterisation of individual embedded crystallites down to a radius of 150 nm is presented. This method is applied to in-situ studies of recovery in aluminium. The method is an extension of 3DXRD microscopy, an X...... are represented as strings. To identify the strings a combination of a 5D connected component type algorithm and multi-peak fitting was found to be superior. The first use of the method was a study of recovery of a deformed aluminium alloy (AA1050). The aluminium alloy was deformed by cold rolling to a thickness...

  3. Guide to energy efficiency opportunities in Canadian foundries

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    2003-07-01

    In Canada, the foundry sector employs about 15000 people and most of the companies are members of the Canadian Foundry Association (CFA). The CFA is committed to reducing its greenhouse gas emissions and is therefore looking for energy savings which, in addition to reducing emissions, would help the industry save costs and improve its competitiveness. The aim of this document is to provide operators with a guide to improving energy efficiency in their foundries. The report provides guidance on carrying out energy audits, gathering energy saving ideas, prioritizing projects, and charting the course of improved energy performance. Many different energy saving ideas for many kinds of operation are presented in this guidebook as a help to operators in finding where they could improve their energy efficiency; references to energy saving methods from all over the world are provided. This guidebook is a useful tool for helping foundry operators improve energy efficiency in their operations.

  4. Biological Monitoring of Occupational Exposure to Polycyclic Aromatic Hydrocarbons at an Electric Steel Foundry in Tunisia.

    Science.gov (United States)

    Campo, Laura; Hanchi, Mariem; Olgiati, Luca; Polledri, Elisa; Consonni, Dario; Zrafi, Ines; Saidane-Mosbahi, Dalila; Fustinoni, Silvia

    2016-07-01

    Occupational exposures during iron and steel founding have been classified as carcinogenic to humans, and the exposure to polycyclic aromatic hydrocarbons (PAHs) in this industrial setting may contribute to cancer risk. The occupational exposure to PAHs was assessed in 93 male workers at an electric steel foundry in Tunisia by biomonitoring, with the aims of characterizing the excretion profile and investigating the influence of job title and personal characteristics on the biomarkers. Sixteen 2-6 ring unmetabolized PAHs (U-PAHs) and eight hydroxylated PAH metabolites (OHPAHs) were analyzed by gas chromatography-triple quadrupole tandem mass spectrometry and liquid chromatography triple quadrupole tandem mass spectrometry, respectively. Among U-PAHs, urinary naphthalene (U-NAP) was the most abundant compound (median level: 643ng l(-1)), followed by phenanthrene (U-PHE, 18.5ng l(-1)). Urinary benzo[a]pyrene (U-BaP) level was <0.30ng l(-1) Among OHPAHs, 2-hydroxynaphthalene (2-OHNAP) was the most abundant metabolite (2.27 µg l(-1)). Median 1-hydroxypyrene (1-OHPYR) was 0.52 µg l(-1) Significant correlations among urinary biomarkers were observed, with Pearson's r ranging from 0.177 to 0.626. 1-OHPYR was correlated to benzo[a]pyrene, but not to five- and six-rings PAHs. A multiple linear regression model showed that job title was a significant determinant for almost all U-PAHs. In particular, employees in the steel smelter workshop had higher levels of high-boiling U-PAHs and lower levels of low-boiling U-PAHs than those of workers with other job titles. Among OHPAHs, this model was significant only for naphthols and 1-hydroxyphenanthrene (1-OHPHE). Smoking status was a significant predictor for almost all biomarkers. Among all analytes, U-PHE and 1-OHPHE were the less affected by tobacco smoke, and they were significantly correlated with both low- and high-molecular-weight compounds, and their levels were related to job titles, so they could be proposed as suitable

  5. APPLICATION OF ADDITIVELY MANUFACTURED POLYMER COMPOSITE PROTOTYPES IN FOUNDRY

    OpenAIRE

    Wiesław Kuczko; Radosław Wichniarek; Filip Górski; Paweł Buń; Przemysław Zawadzki

    2015-01-01

    The paper presents a method, developed by the authors, for manufacturing polymer composites with the matrix manufactured in a layered manner (via 3D printing – Fused Deposition Modeling) out of a thermoplastic material. As an example of practical application of this method, functional prototypes are presented, which were used as elements of foundry tooling – patterns for sand molding. In case of manufacturing prototype castings or short series of products, foundries usually cooperate with mod...

  6. Announcement of the 7th FOSECO Cup Excellent Foundry Papers of Foundry Institution of Chinese Mechanical Engineering Society 2004

    Institute of Scientific and Technical Information of China (English)

    2005-01-01

    @@ The second stage work (final judgment) of the 7th FOSECO Cup Excellent Foundry Papers organized by Foundry Institution of Chinese Mechanical Engineering Society was carried out in Sanya, Hainan province, China, on May 15-19, 2005. Two gold award papers, 10 silver award papers and 1 special award paper were awarded, and the other 44 papers recommended into the final judgment were recognized as excellent papers.

  7. Analytical and Experimental Studieson Fracture Behaviour of Foundry Sand Concrete

    Directory of Open Access Journals (Sweden)

    Sasikumar.A

    2016-04-01

    Full Text Available Concrete is a widely used as vital material in the construction world. We can do partial substitution of industrial waste such as foundry sand like material in sand. Foundry sand is not only the economical material also improves the properties of the concrete. Foundry sand has emerged as construction material in its own right. This type of concrete normally contains around (30%, 40% by mass of total sand materials. It improves the workability, minimizes cracking due to thermal and drying shrinkage, and enhances durability to reinforcement corrosion, sulphateattack, and alkali-silica expansion. Fracture mechanics is the field of mechanics concerned with the study of the formation of cracks in materials. It uses methods of analytical Solid mechanics to calculate the driving force on a crack and those of experimental Solid mechanics to characterize the material's resistance to fracture. J-integral and critical stress intensity factor is the fracture parameter. The fracture parameters calculated in our study are stress intensity factor, Critical j-integral. Three point bending test is used to find the fracture parameter. The study is carried out on beams of grade M20 with 0%, 30%, & 40% foundry sand. The test is conducted for normal beams and pre-cracked beams of having a notch to depth ratio (A/W of 0.2. This study concludes that the critical j-integral and stress intensity factors increases by comparing the 0%, 30%, 40% foundry sand concrete

  8. The cellular toxicity of aluminium.

    Science.gov (United States)

    Exley, C; Birchall, J D

    1992-11-07

    Aluminium is a serious environmental toxicant and is inimical to biota. Omnipresent, it is linked with a number of disorders in man including Alzheimer's disease, Parkinson's dementia and osteomalacia. Evidence supporting aluminium as an aetiological agent in such disorders is not conclusive and suffers principally from a lack of consensus with respect to aluminium's toxic mode of action. Obligatory to the elucidation of toxic mechanisms is an understanding of the biological availability of aluminium. This describes the fate of and response to aluminium in any biological system and is thus an important influence of the toxicity of aluminium. A general theme in much aluminium toxicity is an accelerated cell death. Herein mechanisms are described to account for cell death from both acute and chronic aluminium challenges. Aluminium associations with both extracellular surfaces and intracellular ligands are implicated. The cellular response to aluminium is found to be biphasic having both stimulatory and inhibitory components. In either case the disruption of second messenger systems is observed and GTPase cycles are potential target sites. Specific ligands for aluminium at these sites are unknown though are likely to be proteins upon which oxygen-based functional groups are orientated to give exceptionally strong binding with the free aluminium ion.

  9. Fatal aluminium phosphide poisoning

    Directory of Open Access Journals (Sweden)

    Meena Mahesh Chand

    2015-06-01

    Full Text Available Aluminium phosphide (AlP is a cheap solid fumigant and a highly toxic pesticide which is commonly used for grain preservation. AlP has currently aroused interest with a rising number of cases in the past four decades due to increased use for agricultural and non-agricultural purposes. Its easy availability in the markets has increased also its misuse for committing suicide. Phosphine inhibits cellular oxygen utilization and can induce lipid peroxidation. Poisoning with AlP has often occurred in attempts to commit suicide, and that more often in adults than in teenagers. This is a case of suicidal consumption of aluminium phosphide by a 32-year-old young medical anesthetist. Toxicological analyses detected aluminium phosphide. We believe that free access of celphos tablets in grain markets should be prohibited by law.

  10. 2006 Cooperation Forum of the Chinese Mainland,Taiwan and Hong Kong Foundry Industry

    Institute of Scientific and Technical Information of China (English)

    TIAN Shi-jiang; GE Chen-guang

    2006-01-01

    @@ The 2006 Cooperation Forum of the Chinese Mainland,Taiwan and Hong Kong foundry industry sponsored by China Foundry Association and jointly sponsored by Taiwan Casting Industry Association, Hong Kong Foundry Association and Hong Kong Die Casting Association was held in Beijing Zhongyuan Hotel on April 17, 2006.

  11. The Cooperation Signing Ceremony for First "Yeong Guan Cup" Foundry Process Design Contest for Chinese Undergraduates

    Institute of Scientific and Technical Information of China (English)

    2009-01-01

    @@ In recent years, as the largest casting production country in the world, China's foundry industry has developed rapidly. However, because the majority of colleges and universities in China have cancelled the study of foundry as a major, there is a shortage of foundry professionals.

  12. Status and Development of Foundry Industry in Liaoning Province of China

    Institute of Scientific and Technical Information of China (English)

    GE Hou-yan; ZHANG Yun-hua; WANG Bo

    2006-01-01

    @@ 1 General situation The Liaoning province is famous for the machine building industry and the iron-steel industry in China. The foundry industry also has fully been developed in Liaoning. There are about 3 000 foundries and (1.1-1.2) × 105 employees in Liaoning's foundry industry and the total yield of castings is 2.4 million tons.

  13. Cooperation Partnership and Sponsorship Plan for the 69th World Foundry Congress (WFC2010)

    Institute of Scientific and Technical Information of China (English)

    2008-01-01

    @@ Introduction In January 2003 the World Foundry Organization (WFO) has awarded the Foundry Institution of Chinese Mechanical Engineering Society (FICMES) to host the 69th World Foundry Conference (WFC) in 2010. The casting world's attention once again focuses on China, the rising casting giant.

  14. The AHP method used in assessment of foundry enterprise position

    Directory of Open Access Journals (Sweden)

    J. Szymszal

    2008-10-01

    Full Text Available Complex assessment of activity of a selected foundry enterprise based on a modern AHP (Analytic Hierarchy Process method has beenpresented. Having defined the areas of analysis, which include: marketing (products, distribution channels, sales organisation and client concentration, personnel (skills, managerial abilities, organisation climate, effectiveness of incentives, personnel fluctuations, production (availability of raw materials, technical level of production, effective use of production capacities, organisation and management (foundry structure, organisation culture, management performance, the analysis was made using the weighted sum of evaluations. The second step consisted in a comparative assessment of Foundry position using Saaty’s scale modified by Weber and the AHP method with examinationof a hierarchy structure involving the main (parent problem and its direct evolution into sub-problems. The assessment of Foundryposition made by AHP enables introducing changes and/or innovations which are expected to improve the overall productioneffectiveness.

  15. Rationalization of foundry processes on the basis of simulation experiment

    Directory of Open Access Journals (Sweden)

    S. Kukla

    2008-10-01

    Full Text Available The paper presents results of research obtained on the basis of simulation experiment, whose aim was to analyze the performance of cast iron foundry. A simulation model of automobile industry foundry was made. The course of the following processes was analyzedin a computer model: preparation of liquid cast iron, forming and filling the moulds, cooling and stamping the castings, cleaning andfinishing treatment. The sheets of multi-criterion evaluation were prepared, where criteria and variants were assessed by meansof subjective point evaluation and fuzzy character evaluation. The paper presents an analysis example of finishing activities of castings realized in foundry on traditional machines and efficient presses and in cooperation. On the basis of reports from a simulation experiment information was achieved related to activities’ duration, load of accessible resources, the problems of storage and transport, bottle necks in the system and appearing queues in from of workplaces. The research used a universal modelling and simulation packet for productionsystems - ARENA.

  16. Modified polysaccharides as alternative binders for foundry industry

    Directory of Open Access Journals (Sweden)

    K. Kaczmarska

    2016-10-01

    Full Text Available Polysaccharides constitute a wide group of important polymers with many commercial applications, for example food packaging, fibres, coatings, adhesives etc. This review is devoted to the presentation of polysaccharide application in foundry industry. In this paper the selected properties of foundry moulding sand and core sand containing modified polysaccharides as binders are presented according to foreign literature data. Also, author’s own research about effect of using moulding sand binder consisting of modified polysaccharide (modified starch or its composition with non-toxic synthetic polymers are discussed. Based on technologies taken under consideration in this paper, it could be concluded that polysaccharides are suitable as an alternative for use as binder in foundry moulding applications.

  17. Electromagnet Gripping in Iron Foundry Automation Part III: Practice

    Directory of Open Access Journals (Sweden)

    Rhythm Suren Wadhwa

    2012-07-01

    Full Text Available Flexibility can be defined as the ability to respond efficiently to the changing demands of the customer and is different in SMEs (Small-to-Medium manufacturing Enterprises than the traditional OEMs (Original Equipment Manufacturers. Costs involved in implementing manufacturing flexibility to meet customer demand are more important in the SMEs, especially those that are labor intensive for example foundries. Manufacturing systems with a high degree of flexibility can be rapidly changed to cover a wide range of production requirements. In this paper, we present a methodology enabling part handling flexibility, which has been incorporated in an iron foundry SME framework.

  18. Basic conditions of foundry industry of Guangxi province, China

    Institute of Scientific and Technical Information of China (English)

    2005-01-01

    @@ 1. Metal casting industry in Guangxi 1.1 General situation For a long time, the industrial basis of Guangxi Zhuang Nationality Autonomous Region had been weak, and the foundry industry was comparatively backward in techniques. Since 1990' s of last century, the rapid progress of Guangxi has been achieved in machinery industry, especially the automobile industry, the engineering machinery industry and so forth, have effectively promoted the development of foundry industry.Now, the total annual output of various metal castings produced in the whole autonomous region is almost up to 300 000 tons.

  19. Elements of the efficiency system improvement of foundry

    Directory of Open Access Journals (Sweden)

    J. Sitko

    2010-04-01

    Full Text Available The effectiveness of industrial systems is being ranked among important factors industrial engineering in foundry. He determines internal production abilities of foundry. It is possible to describe the effectiveness the measure of matching closely possibilities maximum number of products for definite quality standards, at the optimal use of production factors and with the application the best methods pouring out. The second worship of article is devoted to problems market supply casting products. They discussed comprehensive you will eat a little of processes supplying.

  20. Logic Foundry: Rapid Prototyping for FPGA-Based DSP Systems

    Directory of Open Access Journals (Sweden)

    Bhattacharyya Shuvra S

    2003-01-01

    Full Text Available We introduce the Logic Foundry, a system for the rapid creation and integration of FPGA-based digital signal processing systems. Recognizing that some of the greatest challenges in creating FPGA-based systems occur in the integration of the various components, we have proposed a system that targets the following four areas of integration: design flow integration, component integration, platform integration, and software integration. Using the Logic Foundry, a system can be easily specified, and then automatically constructed and integrated with system level software.

  1. Aluminium in human breast tissue.

    Science.gov (United States)

    Exley, Christopher; Charles, Lisa M; Barr, Lester; Martin, Claire; Polwart, Anthony; Darbre, Philippa D

    2007-09-01

    Aluminium is omnipresent in everyday life and increased exposure is resulting in a burgeoning body burden of this non-essential metal. Personal care products are potential contributors to the body burden of aluminium and recent evidence has linked breast cancer with aluminium-based antiperspirants. We have used graphite furnace atomic absorption spectrometry (GFAAS) to measure the aluminium content in breast biopsies obtained following mastectomies. The aluminium content of breast tissue and breast tissue fat were in the range 4-437 nmol/g dry wt. and 3-192 nmol/g oil, respectively. The aluminium content of breast tissue in the outer regions (axilla and lateral) was significantly higher (P=0.033) than the inner regions (middle and medial) of the breast. Whether differences in the regional distribution of aluminium in the breast are related to the known higher incidence of tumours in the outer upper quadrant of the breast remains to be ascertained.

  2. Fire exposed aluminium structures

    NARCIS (Netherlands)

    Maljaars, J.; Fellinger, J.H.H.; Soetens, F.

    2006-01-01

    Material properties and mechanical response models for fire design of steel structures are based on extensive research and experience. Contrarily, the behaviour of aluminium load bearing structures exposed to fire is relatively unexplored. This article gives an overview of physical and mechanical pr

  3. Using lean methodologies for economically and environmentally sustainable foundries

    Directory of Open Access Journals (Sweden)

    R. M. Torielli

    2011-02-01

    Full Text Available Lean manufacturing is often seen as a set of tools that reduce the total cost and improve the quality of manufactured products. The lean management philosophy is one which targets waste reduction in every facet of the manufacturing business; however, only recently have studies linked lean management philosophies with improving environmental sustainability. These studies suggest that lean manufacturing is more than a set of lean tools that can optimize manufacturing efficiencies; it is a process and mindset that needs to be integrated into daily manufacturing systems to achieve sustainability. The foundry industry, as well as manufacturing in general, has significant challenges in the current regulatory and political climate with developing an economically and environmentally sustainable business model. Lean manufacturing has proven itself as a model for both economic sustainability and environmental stewardship. Several recent studies have shown that both lean and green techniques and “zero-waste” policies also lead to reductions in overall cost. While these strategies have been examined for general manufacturing, they have not been investigated in detail for the foundry industry. This paper will review the current literature and describe how lean and green can provide a relevant framework for environmentally and economically sustainable foundries. Examples of lean and green technologies and techniques which can be applied to foundries in a global context will be described.

  4. Achieving Control of Coating Process in your Foundry

    DEFF Research Database (Denmark)

    Di Muoio, G. L.; Tiedje, N. S.

    2015-01-01

    Achieving control of coating thickness in foundry moulds is needed in order to guarantee uniform properties of the mould but also to achieve control of drying time. Since drying time of water based coatings is heavily dependent on the amount of water present in the coating layer, a stable coating...

  5. Alpha spectrometric characterization of process-related particle size distributions from active particle sampling at the Los Alamos National Laboratory uranium foundry

    Energy Technology Data Exchange (ETDEWEB)

    Plionis, Alexander A [Los Alamos National Laboratory; Peterson, Dominic S [Los Alamos National Laboratory; Tandon, Lav [Los Alamos National Laboratory; Lamont, Stephen P [Los Alamos National Laboratory

    2009-01-01

    Uranium particles within the respirable size range pose a significant hazard to the health and safety of workers. Significant differences in the deposition and incorporation patterns of aerosols within the respirable range can be identified and integrated into sophisticated health physics models. Data characterizing the uranium particle size distribution resulting from specific foundry-related processes are needed. Using personal air sampling cascade impactors, particles collected from several foundry processes were sorted by activity median aerodynamic diameter onto various Marple substrates. After an initial gravimetric assessment of each impactor stage, the substrates were analyzed by alpha spectrometry to determine the uranium content of each stage. Alpha spectrometry provides rapid nondestructive isotopic data that can distinguish process uranium from natural sources and the degree of uranium contribution to the total accumulated particle load. In addition, the particle size bins utilized by the impactors provide adequate resolution to determine if a process particle size distribution is: lognormal, bimodal, or trimodal. Data on process uranium particle size values and distributions facilitate the development of more sophisticated and accurate models for internal dosimetry, resulting in an improved understanding of foundry worker health and safety.

  6. Aluminium and human breast diseases.

    Science.gov (United States)

    Darbre, P D; Pugazhendhi, D; Mannello, F

    2011-11-01

    The human breast is exposed to aluminium from many sources including diet and personal care products, but dermal application of aluminium-based antiperspirant salts provides a local long-term source of exposure. Recent measurements have shown that aluminium is present in both tissue and fat of the human breast but at levels which vary both between breasts and between tissue samples from the same breast. We have recently found increased levels of aluminium in noninvasively collected nipple aspirate fluids taken from breast cancer patients (mean 268 ± 28 μg/l) compared with control healthy subjects (mean 131 ± 10 μg/l) providing evidence of raised aluminium levels in the breast microenvironment when cancer is present. The measurement of higher levels of aluminium in type I human breast cyst fluids (median 150 μg/l) compared with human serum (median 6 μg/l) or human milk (median 25 μg/l) warrants further investigation into any possible role of aluminium in development of this benign breast disease. Emerging evidence for aluminium in several breast structures now requires biomarkers of aluminium action in order to ascertain whether the presence of aluminium has any biological impact. To this end, we report raised levels of proteins that modulate iron homeostasis (ferritin, transferrin) in parallel with raised aluminium in nipple aspirate fluids in vivo, and we report overexpression of mRNA for several S100 calcium binding proteins following long-term exposure of MCF-7 human breast cancer cells in vitro to aluminium chlorhydrate.

  7. Roll bonding of strained aluminium

    DEFF Research Database (Denmark)

    Staun, Jakob M.

    2003-01-01

    This report investigates roll bonding of pre-strained (å ~ 4) aluminium sheets to produce high strain material from high purity aluminium (99.996%) and commercial pure aluminium (99.6%). The degree of bonding is investigated by optical microscopy and ultrasonic scanning. Under the right...... of the cross rolled volume fraction is found. To further asses this effect, and the anisotropy, it is necessary to acquire knowledge about both texture and microstructure, e.g. by TEM. Roll bonding of pre-strained aluminium is found to be a possible alternative to ARB in the quest for ultra-fine grained...

  8. Exposure assessment and modeling of quartz in Swedish iron foundries for a nested case-control study on lung cancer.

    Science.gov (United States)

    Andersson, Lena; Bryngelsson, Ing-Liss; Ngo, Yen; Ohlson, Carl-Göran; Westberg, Håkan

    2012-01-01

    Exposure assessment of quartz in Swedish iron foundries was performed based on historical and current measurement data. To evaluate the exposure-response relationship between quartz exposure and lung cancer, we modeled quartz exposure from our database of measurements using determinants job title, time period, and company. Based on these modeled exposure data, we conducted a nested case-control evaluation. In our database, the overall individual, daily time-weighted average (TWA) quartz concentrations of current and historical data varied between 0.0018 and 4.9 mg/m(3), averaging 0.083 mg/m(3). Job titles with mean TWAs for the whole study period exceeding the European Union recommended occupational exposure limit of 0.05 mg/m(3) were fettlers (0.087 mg/m(3)), furnace and ladle repair (0.42 mg/m(3)), and maintenance (0.054 mg/m(3)) workers. The mixed model analysis demonstrated significant determinants on the job level for furnace and ladle repair (β = 4.06; 95% confidence interval [CI] 2.78-5.93). For all jobs, significantly higher exposure levels occurred only during the first time period, 1968-1979 (β = 2.08; 95% CI 1.75-2.47), and a decreasing but not significant trend was noted for the three following 10-year time periods up to 2006 (β = 1.0, 0.96 and 1, respectively). Two iron foundries had significantly higher quartz concentration levels than the others (β = 1.31; 95% CI 1.00-1.71 and β = 1.63; 95% CI 1.00-2.65, respectively). The individual cumulative quartz exposure measures were categorized in low, medium, and high exposure (0.5-0.05 mg/m(3) of quartz. To conclude, certain foundry workers are still exposed to high levels of quartz, but an increased risk of lung cancer caused by quartz exposure in these Swedish iron foundries could not be confirmed at our exposure levels.

  9. First Principles Study of Aluminium Vacancy in Wurtzite Aluminium Nitride

    Institute of Scientific and Technical Information of China (English)

    GAO Ting-Ge; YI Jue-Min; ZHOU Zi-Yao; HU Xiao-Dong

    2008-01-01

    @@ We report that the aluminium vacancy in wurtzite AIN brings about two impurity levels e and a2 in the band gap, not just one single t2 level The aluminium vacancy carries a magnetic moment of 1 μB in the ground state. The molecule orbit of the aluminium vacancy becomes e↑↑ a2↑ rather than e↑↑ a2↑. The calculation is carried out by using the CASTEP code. The intrinsic symmetry of wurtzite A1N is the driving force for this spin splitting. Finally the symmetry of wurtzite AlN results in an anti-ferromagnetic coupling between the aluminium vacancies, as is predicted. Our findings are helpful to gain a more through understanding of the structural and spin property of aluminium vacancy in wurtzite AIN.

  10. Fatigue tests on aluminium bridges

    NARCIS (Netherlands)

    Maljaars, J.; Soetens, F.; Straalen, IJ.J. van

    2004-01-01

    Traffic bridges are subjected to variable loads and should therefore be checked on fatigue. Especially low weight materials, like aluminium, are sensitive to fatigue, because the variable load is a substantial part of the total load. This paper shows the structural design of an aluminium bridge load

  11. Fatigue tests on aluminium bridges

    NARCIS (Netherlands)

    Maljaars, J.; Soetens, F.; Straalen, IJ.J. van

    2005-01-01

    Traffic bridges are subjected to variable loads and should therefore be checked on fatigue. Especially low weight materials, like aluminium, are sensitive to fatigue, because the variable load is a substantial part of the total load. This paper shows the structural design of an aluminium bridge load

  12. Energy conservation and emissions reduction strategies in foundry industry

    Directory of Open Access Journals (Sweden)

    Li Yuanyuan

    2010-11-01

    Full Text Available Current energy conservation and emissions reduction strategies in iron and steel industry were reviewed. Since foundry industry is one of the major source of energy consumption and pollution emission (especially CO2, issues concerning energy-saving and emission-reduction have been raised by governments and the industry. Specialists from around the world carried out multidimensional analyses and evaluation on the potentials in energy conservation and emissions reduction in iron and steel industry, and proposed various kinds of analyzing models. The primary measures mainly focus on the targeted policies formulation and also on clean and high-efficient technologies development. The differences and similarities in energy conservation and emission reduction in foundry industry between China and other countries were discussed, while, the future development trend was also pointed out.

  13. Production system rationalisation on the example of iron foundry

    Directory of Open Access Journals (Sweden)

    S. Kukla

    2010-04-01

    Full Text Available The present paper presents a systemic approach to foundry management. Thanks to production process modelling and simulation techniques, an attempt was made to synthesise many interconnected devices and numerous manufacturing stages into one production system. In the beginning, a factor analysis was carried out of the research object, which is a system of iron castings manufacture on automated foundry lines. On the basis of a simulation experiment, use the accessible production resources and manufacturing own cost of castings were analysed, depending on batch content and melting order, choice of an automatic line and the model of line fed with cast iron, sequence of order realization and the size of production lots. Simulation experiments were carried out on a computer simulation model prepared in the Arena packet produced by Rockwell Automation. Cost was estimated on the basis of additional calculation according to cost centres basing on factory spreadsheet.

  14. Logistics of Materials Flow in an Iron Foundry

    Directory of Open Access Journals (Sweden)

    S. Kukla

    2013-07-01

    Full Text Available The article presents issues related to creating and realizing added value by logistic processes and processing in a casting enterprise. It discusses possibilities of improving systems of casts production by evaluating labour intensity of casts manufacture and analyzing manufacturing prime costs. Operations with added value, processes indirectly creating added value and operations without added value have been specified. The problem was presented on the example of materials flow design in a foundry, where casts are manufactured in expendable moulds and using automated foundry lines. On the basis of the Pareto analysis, a group of casts was specified whose manufacture significantly influences the functioning of the whole enterprise. Finishing treatment operations have been particularly underlined, as they are performed away from the line and are among the most labour-consuming processes during casts production.

  15. Possibilities of energy recovery and integrated energy supply for foundries

    Science.gov (United States)

    Pautz, J.

    1980-08-01

    The energy utilization of foundries equipped with electric melting and arc furnaces was investigated. Systems were studied which optimize heat economy. Studies of the energy balance of arc furnaces with conventional refractory linings and with water cooled linings clearly demonstrate recovery possibilities as a function of the temperature of the waste heat. Domestic water heating, central heating, scrap drying and steam generator plant applications are proposed for the recovered heat. A considerable overall improvement in efficiency can be achieved.

  16. Glass matrix composite material prepared with waste foundry sand

    Institute of Scientific and Technical Information of China (English)

    ZHANG Zhao-shu; XIA Ju-pei; ZHU Xiao-qin; LIU Fan; HE Mao-yun

    2006-01-01

    The technology of glass matrix of the composite material manufactured through a sintering process and using waste foundry sand and waste glass as the main raw materials was studied. The effects of technological factors on the performance of this material were studied. The results showed that this composite material is formed with glass as matrix, core particulate as strengthening material, it has the performance of glass and ceramics, and could be used to substitute for stone.

  17. Determination of thermal conductivity in foundry mould mixtures

    Directory of Open Access Journals (Sweden)

    G. Solenički

    2010-01-01

    Full Text Available For a thorough understanding of the behaviour of foundry mould mixtures, a good knowledge of thermal properties of mould materials is needed. Laboratory determination of thermal conductivity of mould mixtures enables a better control over scabbing defects which are a major problem in green sand mould mixtures. A special instrument has been designed for that purpose and it is described in this work.

  18. The Delegation Led by LI Xin-ya Attending the 67th World Foundry Congress

    Institute of Scientific and Technical Information of China (English)

    2006-01-01

    @@ Invited by Mr. Matthew Poole, Chairman of the Organization Committee of the 67th World Foundry Congress,the delegation of Foundry Institution of Chinese Mechanical Engineering Society (FICMES) led by LI Xin-ya,President of China Academy of Machinery Science and Technology, more recently attended the 67th World Foundry Congress, and visited the Royal Institute of Technology, Sweden; LOCOMO Cast Steel Company,Metso Corporation, Finland; Imperial College, London, United Kingdom; and Brunel University, United Kingdom.

  19. Statistical and Visualization Data Mining Tools for Foundry Production

    Directory of Open Access Journals (Sweden)

    M. Perzyk

    2007-07-01

    Full Text Available In recent years a rapid development of a new, interdisciplinary knowledge area, called data mining, is observed. Its main task is extracting useful information from previously collected large amount of data. The main possibilities and potential applications of data mining in manufacturing industry are characterized. The main types of data mining techniques are briefly discussed, including statistical, artificial intelligence, data base and visualization tools. The statistical methods and visualization methods are presented in more detail, showing their general possibilities, advantages as well as characteristic examples of applications in foundry production. Results of the author’s research are presented, aimed at validation of selected statistical tools which can be easily and effectively used in manufacturing industry. A performance analysis of ANOVA and contingency tables based methods, dedicated for determination of the most significant process parameters as well as for detection of possible interactions among them, has been made. Several numerical tests have been performed using simulated data sets, with assumed hidden relationships as well some real data, related to the strength of ductile cast iron, collected in a foundry. It is concluded that the statistical methods offer relatively easy and fairly reliable tools for extraction of that type of knowledge about foundry manufacturing processes. However, further research is needed, aimed at explanation of some imperfections of the investigated tools as well assessment of their validity for more complex tasks.

  20. A novel application of concentrated solar thermal energy in foundries.

    Science.gov (United States)

    Selvaraj, J; Harikesavan, V; Eshwanth, A

    2016-05-01

    Scrap preheating in foundries is a technology that saves melting energy, leading to economic and environmental benefits. The proposed method in this paper utilizes solar thermal energy for preheating scrap, effected through a parabolic trough concentrator that focuses sunlight onto a receiver which carries the metallic scrap. Scraps of various thicknesses were placed on the receiver to study the heat absorption by them. Experimental results revealed the pattern with which heat is gained by the scrap, the efficiency of the process and how it is affected as the scrap gains heat. The inferences from them gave practical guidelines on handling scraps for best possible energy savings. Based on the experiments conducted, preheat of up to 160 °C and a maximum efficiency of 70 % and a minimum efficiency of 40 % could be achieved across the time elapsed and heat gained by the scrap. Calculations show that this technology has the potential to save around 8 % of the energy consumption in foundries. Cumulative benefits are very encouraging: 180.45 million kWh of energy savings and 203,905 t of carbon emissions cut per year across the globe. This research reveals immense scope for this technology to be adopted by foundries throughout the world.

  1. Evaluation of Concrete Compressive Strength by incorporating Used Foundry Sand

    Directory of Open Access Journals (Sweden)

    Khuram Rashid

    2016-07-01

    Full Text Available The main objective of this study was to evaluate the compressive strength of concrete by utilizing three types of used foundry sand; with bentonite clay, with sodium silicate & with phenolic resin as partial replacement of fine aggregates. To accomplish the research an experimental program was conducted in which ten concrete mixtures were casted, by keeping all other parameters for concrete proportioning as constant and only change made was in the amount of fine aggregates. Ten, Twenty and Thirty percent replacement level of river sand by used foundry sands was maintained in this study. All fine aggregates were selected after achieving desired physical and chemical tests. Work ability, compressive strength and modulus of elasticity were measured and compared with the conventional concrete termed as control mixture. It was observed that work ability increased with replacement levels. The cubes were crushed at 7, 28 and 63 days of standard moist curing. The compressive strength of all concrete specimens increased with increase in curing age. With exception to foundry sand with phenolic resin, compressive strength of concrete mixtures was decreased with increase in replacement level at all ages. Similar trends were observed in modulus of elasticity of concrete.

  2. Aluminium in Drinkwater: voorkomen, herkomst en gezondheidsaspecten

    NARCIS (Netherlands)

    Versteegh JFM; de Boer JLM; van den Velde-Koerts T

    1992-01-01

    Aluminium can occur in drinking water because of the application of aluminium salts as a coagulant in the treatment of drinking water. In the Netherlands mostly iron salts are used instead of aluminium. Besides this aluminium can be present in the source for drinking water. In shallow groundwater

  3. Aluminium, antiperspirants and breast cancer.

    Science.gov (United States)

    Darbre, P D

    2005-09-01

    Aluminium salts are used as the active antiperspirant agent in underarm cosmetics, but the effects of widespread, long term and increasing use remain unknown, especially in relation to the breast, which is a local area of application. Clinical studies showing a disproportionately high incidence of breast cancer in the upper outer quadrant of the breast together with reports of genomic instability in outer quadrants of the breast provide supporting evidence for a role for locally applied cosmetic chemicals in the development of breast cancer. Aluminium is known to have a genotoxic profile, capable of causing both DNA alterations and epigenetic effects, and this would be consistent with a potential role in breast cancer if such effects occurred in breast cells. Oestrogen is a well established influence in breast cancer and its action, dependent on intracellular receptors which function as ligand-activated zinc finger transcription factors, suggests one possible point of interference from aluminium. Results reported here demonstrate that aluminium in the form of aluminium chloride or aluminium chlorhydrate can interfere with the function of oestrogen receptors of MCF7 human breast cancer cells both in terms of ligand binding and in terms of oestrogen-regulated reporter gene expression. This adds aluminium to the increasing list of metals capable of interfering with oestrogen action and termed metalloestrogens. Further studies are now needed to identify the molecular basis of this action, the longer term effects of aluminium exposure and whether aluminium can cause aberrations to other signalling pathways in breast cells. Given the wide exposure of the human population to antiperspirants, it will be important to establish dermal absorption in the local area of the breast and whether long term low level absorption could play a role in the increasing incidence of breast cancer.

  4. The toxicity of aluminium in humans.

    Science.gov (United States)

    Exley, C

    2016-06-01

    We are living in the 'aluminium age'. Human exposure to aluminium is inevitable and, perhaps, inestimable. Aluminium's free metal cation, Alaq(3+), is highly biologically reactive and biologically available aluminium is non-essential and essentially toxic. Biologically reactive aluminium is present throughout the human body and while, rarely, it can be acutely toxic, much less is understood about chronic aluminium intoxication. Herein the question is asked as to how to diagnose aluminium toxicity in an individual. While there are as yet, no unequivocal answers to this problem, there are procedures to follow to ascertain the nature of human exposure to aluminium. It is also important to recognise critical factors in exposure regimes and specifically that not all forms of aluminium are toxicologically equivalent and not all routes of exposure are equivalent in their delivery of aluminium to target sites. To ascertain if Alzheimer's disease is a symptom of chronic aluminium intoxication over decades or breast cancer is aggravated by the topical application of an aluminium salt or if autism could result from an immune cascade initiated by an aluminium adjuvant requires that each of these is considered independently and in the light of the most up to date scientific evidence. The aluminium age has taught us that there are no inevitabilities where chronic aluminium toxicity is concerned though there are clear possibilities and these require proving or discounting but not simply ignored.

  5. Energy situation and competitiveness of the aluminium industry

    Energy Technology Data Exchange (ETDEWEB)

    Legler, H.

    1984-04-01

    The west german aluminium industry has heavily run into the wake of price competition; the high energy price level in the FRG in international comparison carries heavy weight. The technological potential of energy saving is limited. The electricity prices to aluminium smelters are politically determined: They depend on the importance which economic policy attaches to the competitiveness of electricity intensive industries. Since the end of the seventies the tendency of improved results in international trade has been broken. Other important supply factors are not advantageous. Compared to a lot of other economies the west german aluminium industry invests too little in research and development. Although the share of unskilled workers is high, it does not seem impossible to close the technological gap. - The environmental protection expenditures are considerable. Energy is not the only problem of the aluminium industry Electricity price subsidies do not produce any effect in the long run. The prospects of cheap electricity in comparison with other nations are not bright. Without a doubt the considerable regional and sectoral discriminations in setting electricity prices could be - and have to be - removed. Then the competition within FRG between electricity users would be less heavily distorted. The electricity price level will tend to drop significantly in an economy which applies more competitive pressure to power companies than today.

  6. Wolfgang Lakata's Speech at the Grand Opening of Kocel Steel Foundry Co., Ltd.

    Institute of Scientific and Technical Information of China (English)

    2006-01-01

    @@ Dear Secretary CHENG Jian-guo, Vice Governor WANG Zheng-wei, Ladies and Gentlement, As president of Voestalpine foundry it is a special pleasure - and looking at the impressive facility of KOCEL Steel Foundry - it makes me proud to attend this opening ceremony.

  7. Wafer level reliability monitoring strategy of an advanced multi-process CMOS foundry

    NARCIS (Netherlands)

    Scarpa, Andrea; Tao, Guoqiao; Kuper, Fred G.

    2000-01-01

    In an advanced multi-process CMOS foundry it is strategically important to make use of an optimum reliability monitoring strategy, in order to be able to run well controlled processes. Philips Semiconductors Business Unit Foundries wafer fab MOS4YOU has developed an end-of-line ultra-fast reliabilit

  8. Optimising stock management in foundries to keep the economic size of orders

    OpenAIRE

    J. Szymszal; F. Binczyk; A. Smoliński; Kliś, J.

    2007-01-01

    Skillful stock management is one of the main conditions to raise the production output of an enterprise, foundry shop included. This article outlines modern methods of stock management using the generally available Excel calculation sheet to estimate the economic order quantity and minimum stock level required for selected auxiliary materials used in foundry production.

  9. Methodological aspects of systemic designing of foundry plants

    Directory of Open Access Journals (Sweden)

    R. Wrona

    2008-10-01

    Full Text Available An approach is attempted to systematise the systemic research. A set of hypotheses are formulated, defining how a conceptual design of afoundry plant should be developed and improved when it is investigated as a system. The methodology aims to eliminate the particular approach to design to be replaced by integral design. The need of integral design seems a logical consequence of a transition from taskoriented design to situational design. The methodology outlined here offers an innovative and modern approach to engineering design, particularly in foundry plant design.

  10. 3D-TECLMOLOGIES IN FORMING AND FOUNDRY

    Directory of Open Access Journals (Sweden)

    V. S. Doroshenko

    2015-01-01

    Full Text Available This review describes metal castings produced using 3D technology. Methods for 3D processing of materials related to the additive method of production, characterized by resource conservation. Frame-cellular casting can inherit the structure of nature with the best combination of materials, durability and attractive appearance. 3D technologies expand the existing range of metal products. Among the new foundry processes at the Institute PTIMA of NAS of Ukraine patented 3D technology of molding sand products through the deformation of granular materials, as well as getting sand shell molds for one-time pattern.

  11. Energy efficiency in small and medium scale foundry industry

    Directory of Open Access Journals (Sweden)

    G. Patange

    2016-04-01

    Full Text Available In this paper, the research results of surveys which were conducted in an Indian foundry cluster which are potential members of such sectors are presented. These results indicate that there is an enough potential improvement in the energy use. The use of energy efficient practices can result in their energy use effectively as well as cost reduction. The key findings about the energy pattern are a lack of energy efficient practices. The suggested recommendations can contribute to an increase in energy efficiency in such cluster.

  12. APPLICATION OF ADDITIVELY MANUFACTURED POLYMER COMPOSITE PROTOTYPES IN FOUNDRY

    Directory of Open Access Journals (Sweden)

    Wiesław Kuczko

    2015-05-01

    Full Text Available The paper presents a method, developed by the authors, for manufacturing polymer composites with the matrix manufactured in a layered manner (via 3D printing – Fused Deposition Modeling out of a thermoplastic material. As an example of practical application of this method, functional prototypes are presented, which were used as elements of foundry tooling – patterns for sand molding. In case of manufacturing prototype castings or short series of products, foundries usually cooperate with modeling studios, which produce patterns by conventional, subtractive manufacturing technologies. If patterns have complex shapes, this results in high manufacturing costs and significantly longer time of tooling preparation. The method proposed by the authors allows manufacturing functional prototypes in a short time thanks to utilizing capabilities of additive manufacturing (3D printing technology. Thanks to using two types of materials simultaneously (ABS combined with chemically hardened resins, the produced prototypes are capable of carrying increased loads. Moreover, the method developed by the authors is characterized by manufacturing costs lower than in the basic technology of Fused Deposition Modeling. During the presented studies, the pattern was produced as a polymer composite and it was used to prepare a mold and a set of metal castings.

  13. Total productive maintenance on example of automated foundry lines

    Directory of Open Access Journals (Sweden)

    S. Kukla

    2009-07-01

    Full Text Available Within framework of the presented study one has performed analysis of stoppages in automatic foundry lines operation, and basing on assumptions from complex maintenance system has undertaken himself to develop a service maintenance schedule for machinery installed in the line. Moreover, one has presented general assumptions of TPM system operated in conditions of series and multi-series production of cast iron castings. One has constructed operational database and has elaborated a list of line stoppage causes within a year. One has proposed a possibility of implementation of manufacturing systems modeling and simulating technique in management of production machinery operation in a foundry shop. Within framework of the simulation experiment one has developed schedules of production, schedules of maintenance and has forecasted indices of general productivity of the machinery for a various scenarios of events on example of casting line having in-series structure of operational reliability. In course of the study there was implemented ARENA universal software package to modeling and simulation of the manufacturing systems.

  14. Dispersion strengthening of aluminium-aluminium-oxide products

    DEFF Research Database (Denmark)

    Hansen, Niels

    1970-01-01

    The true stress-true strain curves at room temperature and at 400°C were determined for various types of aluminium-aluminium-oxide products containing from 0.2 to 4.7 weight per cent of aluminium oxide. The effect of particles on the initial flow stress and the flow stress for 0.2% offset at room...... temperature and at 400°C is in agreement with Orowan's theory. The increase in flow stress at room temperature for strain values below 3 per cent was related to the plastic strain by the equation σ-σoy=k1ε 1/2, where σoy is the initial flow stress and where k1 increases for increasing volume fraction...... and decreasing particle size of the dispersed particles. A general expression for k1 was derived for the relationship between the dislocation density and the strain in dispersion-strengthened products...

  15. Preparation of aluminium lakes by electrocoagulation

    OpenAIRE

    Prapai Pradabkham

    2008-01-01

    Aluminium lakes have been prepared by electrocoagulation employing aluminium as electrodes. The electrocoagulation is conducted in an aqueous alcoholic solution and is completed within one hour. The dye content in the lake ranges approximately between 4-32%.

  16. Alloys of uranium and aluminium with low aluminium content; Alliages uranium-aluminium a faible teneur en aluminium

    Energy Technology Data Exchange (ETDEWEB)

    Cabane, G.; Englander, M.; Lehmann, J. [Commissariat a l' Energie Atomique, Saclay (France). Centre d' Etudes Nucleaires

    1955-07-01

    Uranium, as obtained after spinning in phase {gamma}, presents an heterogeneous structure with large size grains. The anisotropic structure of the metal leads to an important buckling and surface distortion of the fuel slug which is incompatible with its tubular cladding for nuclear fuel uses. Different treatments have been made to obtain an isotropic structure presenting high thermal stability (laminating, hammering and spinning in phase {alpha}) without success. Alloys of uranium and aluminium with low aluminium content present important advantage in respect of non allied uranium. The introduction of aluminium in the form of intermetallic compound (UAl{sub 2}) gives a better resistance to thermal fatigue. Alloys obtained from raw casting present an improved buckling and surface distortion in respect of pure uranium. This improvement is obtained with uranium containing between 0,15 and 0,5 % of aluminium. An even more improvement in thermal stability is obtained by thermal treatments of these alloys. These new characteristics are explained by the fine dispersion of the UAl{sub 2} particles in uranium. The results after treatments obtained from an alloy slug containing 0,4 % of aluminium show no buckling or surface distortion and no elongation. (M.P.)

  17. Energy efficiency improvement and pollution reduction in a cupola route foundry

    Energy Technology Data Exchange (ETDEWEB)

    Pal, P.; Bhattacherjee, S. [Tata Energy Research Institute, New Delhi (India)

    2001-07-01

    Coke is the major source of fuel used in foundries, primarily to melt the metallic charges in a vertical shaft furnace called cupola. Most of the cupolas operating in the small-scale foundries have very low energy efficiencies and poor environmental performances. The paper describes a technological upgradation initiative undertaken to improve the energy efficiency environmental performance of small-scale foundry units in India. Technology upgradation of the melting plant leads to reduced energy consumption, which in turn leads to savings in operating cost and has the added attraction of reduction in emissions generation at source. The reduction of pollution at source reduces the size of the pollution control system necessary to meet the statutory emission standards. Till recently, most of the foundries had conventional cupolas. The DBC (divided blast cupola) is an attractive option of reducing coke consumption at a modest investment. The design of a suitable flue gas cleaning system along with DBC was undertaken to provide a viable solution to small-scale foundries. The paper describes the design features as regards energy efficiency, pollution, and melting of a demonstration cupola plant that was set up at a foundry in Howrah. Results of the demonstration project reveal that there is a huge potential for energy saving and pollution reduction in foundries of India. However, the compliance to environmental standards will be better if the emission limits are made more pragmatic and a better rapport is established between the industry associations and controlling authorities. 3 refs., 2 figs., 2 tabs.

  18. Determinação de fenol urinário por cromatografia em fase gasosa em trabalhadores que utilizam resinas fenólicas em fundições Determination of urinary phenol by gas chromatography in workers using phenolic resins in foundries

    Directory of Open Access Journals (Sweden)

    Tiago Severo Peixe

    2006-06-01

    important in occupational exposure situations. So, urinary phenol, considered the biological indicator of phenol exposure has to be determined. The aim of this work was to validate a method for urinary phenol quantification, using liquid-liquid extraction. Gas chromatography with flame ionization detector (GC/FID was used in this method. The analytical procedure showed linearity in the dynamic range of the assay from 5 - 200 µg/mL. The limits of detection (LOD and quantification (LOQ were: 2.0 and 5.0 µg/mL, respectively. Intra-assay precision coefficient was between 4.5 - 8.9% and the inter-assay precision coefficient was between 5.7 - 14.2%. The accuracy coefficient was between 6.2 - 11.9%. Recovery values were higher than 87%. The coefficient of correlation was 0.999. The method is simple, rapid and efficient. Urine samples from workers exposed to phenolic resins were analyzed to show the method application in biological monitoring.

  19. Excess Foundry Sand Characterization and Experimental Investigation in Controlled Low-Strength Material and Hot-Mixing Asphalt

    Energy Technology Data Exchange (ETDEWEB)

    Tikalsky, Paul J. [Pennsylvania State Univ., University Park, PA (United States); Bahia, Hussain U. [Univ. of Wisconsin, Madison, WI (United States); Deng, An [Pennsylvania State Univ., University Park, PA (United States); Snyder, Thomas [Univ. of Wisconsin, Madison, WI (United States)

    2004-10-15

    This report provides technical data regarding the reuse of excess foundry sand. The report addresses three topics: a statistically sound evaluation of the characterization of foundry sand, a laboratory investigation to qualify excess foundry sand as a major component in controlled low-strength material (CLSM), and the identification of the best methods for using foundry sand as a replacement for natural aggregates for construction purposes, specifically in asphalt paving materials. The survival analysis statistical technique was used to characterize foundry sand over a full spectrum of general chemical parameters, metallic elements, and organic compounds regarding bulk analysis and leachate characterization. Not limited to characterization and environmental impact, foundry sand was evaluated by factor analyses, which contributes to proper selection of factor and maximization of the reuse marketplace for foundry sand. Regarding the integration of foundry sand into CLSM, excavatable CLSM and structural CLSM containing different types of excess foundry sands were investigated through laboratory experiments. Foundry sand was approved to constitute a major component in CLSM. Regarding the integration of foundry sand into asphalt paving materials, the optimum asphalt content was determined for each mixture, as well as the bulk density, maximum density, asphalt absorption, and air voids at Nini, Ndes, and Nmax. It was found that foundry sands can be used as an aggregate in hot-mix asphalt production, but each sand should be evaluated individually. Foundry sands tend to lower the strength of mixtures and also may make them more susceptible to moisture damage. Finally, traditional anti-stripping additives may decrease the moisture sensitivity of a mixture containing foundry sand, but not to the level allowed by most highway agencies.

  20. Excess Foundry Sand Characterization and Experimental Investigation in Controlled Low-Strength Material and Hot-Mixing Asphalt

    Energy Technology Data Exchange (ETDEWEB)

    Pauul J. Tikalsky

    2004-10-31

    This report provides technical data regarding the reuse of excess foundry sand. The report addresses three topics: (1) a statistically sound evaluation of the characterization of foundry sand, (2) a laboratory investigation to qualify excess foundry sand as a major component in controlled low-strength material (CLSM), and (3) the identification of the best methods for using foundry sand as a replacement for natural aggregates for construction purposes, specifically in asphalt paving materials. The survival analysis statistical technique was used to characterize foundry sand over a full spectrum of general chemical parameters, metallic elements, and organic compounds regarding bulk analysis and leachate characterization. Not limited to characterization and environmental impact, foundry sand was evaluated by factor analyses, which contributes to proper selection of factor and maximization of the reuse marketplace for foundry sand. Regarding the integration of foundry sand into CLSM, excavatable CLSM and structural CLSM containing different types of excess foundry sands were investigated through laboratory experiments. Foundry sand was approved to constitute a major component in CLSM. Regarding the integration of foundry sand into asphalt paving materials, the optimum asphalt content was determined for each mixture, as well as the bulk density, maximum density, asphalt absorption, and air voids at N{sub ini}, N{sub des}, and N{sub max}. It was found that foundry sands can be used as an aggregate in hot-mix asphalt production, but each sand should be evaluated individually. Foundry sands tend to lower the strength of mixtures and also may make them more susceptible to moisture damage. Finally, traditional anti-stripping additives may decrease the moisture sensitivity of a mixture containing foundry sand, but not to the level allowed by most highway agencies.

  1. Design and analysis of aluminium brdiges

    NARCIS (Netherlands)

    Soetens, F.; Straalen, IJ.J. van

    2004-01-01

    Applications of aluminium have grown considerably in building and civil engineering the last decade, which is due to various aspects: light weight, durability and maintenance, use of extrusions. The paper starts with a short history of aluminium bridges and then focuses on aluminium bridges in the N

  2. Buckwheat stomatal traits under aluminium toxicity

    Directory of Open Access Journals (Sweden)

    Oleksandr E. Smirnov

    2014-04-01

    Full Text Available Aluminium influence on some stomatal parameters of common buckwheat (Fagopyrum esculentum Moench. was studied. Significant changes in stomatal density, stomatal index and stomatal shape coefficient under aluminium treatment were revealed. Stomatal closure and no difference in total stomatal potential conductance index of treatment plants were suggested as aluminium resistance characteristics.

  3. Effect of hydrogen on aluminium and aluminium alloys: A review

    DEFF Research Database (Denmark)

    Ambat, Rajan; Dwarakadasa, E.S.

    1996-01-01

    in aluminium and its alloys and its effect on mechanical properties. The importance of hydrogen embrittlement over anodic dissolution to explain the stress corrosion cracking mechanism of these alloys is also examined in considerable detail. The various experimental findings concerning the link between...

  4. Evaluation of electromagnetic absorbing capacity of materials in foundry industry

    Directory of Open Access Journals (Sweden)

    D. Nowak

    2010-01-01

    Full Text Available In the paper, a research on determining the standing wave ratio as a measure of electromagnetic absorbing capacity of moulding materials is presented. Preliminary tests performed using a microwave strip line showed that high-silica, chromite and magnesite moulding sands are characterised by low absorbing capacity of microwaves. It was demonstrated that microwave absorbing capacity is significantly affected by chemical compounds included in the examined substrates. It was found that use of a microwave strip line permits precise determining characteristic microwave absorbing capacities of various moulding materials and thus their suitability for microwave drying/hardening of moulds and cores or for other foundry processes. Such a microwave drier can be applied for identifying mass components and for determining e.g. base granularity by means of precisely determined reflection ratios |Γ| and positions of minimum signal values.

  5. Evolutionary based system for production scheduling in foundry

    Directory of Open Access Journals (Sweden)

    A. Stawowy

    2008-10-01

    Full Text Available This work presents a development of a capable-to-promise system for companies that operate under the hybrid make-to-order and maketo-stock strategy in a lot-sizing and flowshop environment. Proposed system simultaneously considers planning and scheduling processesin order to achieve the optimality. Optimisation engine is based on an advanced evolutionary algorithm. Information available in ERPsystem from different production units and stages, the optimization module, and customer requests are integrated via Internet using XMLlanguage as a data exchange standard.The details on key elements of the system and a software architecture are given. Practical application of the system is illustrated on the example of production scheduling for an iron castings foundry.

  6. Mechanism of Nickel-Aluminium Alloy Electroplating

    Institute of Scientific and Technical Information of China (English)

    2003-01-01

    The effect of operating conditions on the aluminium content of Ni-Al alloy deposit and the catalytic function of NaF on electrodeposition in the nonaqueous solution containing aluminium are investigated.The results indicate that the plated aluminuim content will be increased with the rise of current density in a given range.When the current density is 2.5A/dm2,nickle-aluminium alloy containing 13.1 wt% aluminium will be deposited.The plated aluminium content will be increased by 2wt% as 0.1mol/L NaF is added to the bath.

  7. Electromagnet Gripping in Iron Foundry Automation Part I: Principles and Framework

    Directory of Open Access Journals (Sweden)

    Rhythm Suren Wadhwa

    2011-11-01

    Full Text Available Robot grippers are employed to position and retain parts in automated assembly operations. This paper presents an overview of electromagnet part handling framework in an iron foundry and an equivalent electromagnet circuit model. The manner in which this whole concept of automated gripping system operates will be discussed in this paper. The material handling system uses machine vision system coupled with conveyor motion and Ethernet communication strategy to assist the material handling system for transporting the foundry parts. The paper provides an overview of the electromagnet principles at play. The electromagnet interaction with the part is the key issue in the robust handling of this automated foundry system. This paper helps in the realization of the concept of automation in an iron foundry, in which the number of published studies is very limited.

  8. Ergonomic and work safety evaluation criteria of process excellence in the foundry industry

    Directory of Open Access Journals (Sweden)

    M. Butlewski

    2014-10-01

    Full Text Available The article presents a concept of criteria assessment called the “process excellence” for ergonomics and work safety in enterprises of the foundry industry as well as points to the possibility of its application.

  9. Implementation KMES Quality system for acquisition and processing data in chosen foundry

    Directory of Open Access Journals (Sweden)

    R. Sika

    2008-08-01

    Full Text Available In the paper, main assumptions, algorithms and functions of author’s KMES Quality system are discussed. Its working version is tested in chosen foundry by near 2 years. This system is applied to enlarge the use of chosen technological data accessible during foundry processes. The data can be introduced by means of keyboard directly in the fields (windows present on the PC screen according to program commands, instead of report-manuscripts containing measured results, or from the automated measurement recording system by direct data import to KMES Quality system. In the paper, a way of technological data acquisition with their further integration into main foundry databases and their processing, with taking into consideration e.g. kind of casting assortment, current time, sequences of measurements, are presented. Also the capabilities of linking KMES Quality system with SAP R/3 system existing in this foundry useful to quality assurance is show.

  10. Laboratories for the 21st Century: Case Studies, Molecular Foundry, Berkeley, California

    Energy Technology Data Exchange (ETDEWEB)

    2010-11-01

    This case study provides information on the Molecular Foundry, which incorporates Labs21 principles in its design and construction. The design includes many of the strategies researched at Lawrence Berkeley Laboratory for energy efficient cleanroom and data centers.

  11. Drying of water based foundry coatings: Innovative test, process design and optimization methods

    DEFF Research Database (Denmark)

    Di Muoio, Giovanni Luca; Johansen, Bjørn Budolph

    This work has been carried out in in partial fulfilment of the requirements for the award of the degree of Doctor of Philosophy (PhD) at the Technical University of Denmark. Associate Professor Niels Skat Tiedje has been the university supervisor from March 2012 to February 2015. Casting Technology...... of Denmark with the overall aim to optimize the drying process of water based foundry coatings. Drying of foundry coatings is a relatively new process in the foundry industry that followed the introduction of water as a solvent. In order to avoid moisture related quality problems and reach production...... or adapted to better control drying processes of water based foundry coatings. Critical drying process related properties were obtained in the several laboratory tests performed and calculation and simulation methods were developed. Additionally, examples of improvement on full scale industrial production...

  12. Determining Foundry Area of Bronze Vessel Using REE in Clay Mould Residues

    Institute of Scientific and Technical Information of China (English)

    2006-01-01

    The composition of casting clay core might provide clue to the foundry area of the bronze vessels. REE analysis of the residual clay mould was conducted by inductively coupled plasma atomic emission spectrometer (ICP-AES). Results reveal that characteristic of REE of clay mould from different region is dissimilar. It is feasible to restrict the possible foundry area of the bronze vessels on the basis of analysis of REE of clay mould residues on the bronzes. Meanwhile, this paper attempts to determine the foundry area of the bronze vessels unearthed at Jiuliandun tombs of Chu State, dated back to Warring States Period, in Zaoyang City, Hubei Province, and at Zuozhong cemetery, Spring and Autumn Period, in Jingmen City, Hubei Province. REE of clay core provides information on the foundry area of bronze vessels.

  13. Microchemistry in aluminium sheet production

    NARCIS (Netherlands)

    Lok, Z.J.

    2005-01-01

    The production of aluminium sheet alloys from as-cast ingots is a complex process, involving several rolling operations in combination with various thermal heat treatments. Through their influence on the alloy microchemistry and microstructure, these thermomechanical treatments are all aimed at cont

  14. The Effectof Insert of WC Powder on the Surface Hardening of Non Magnetic Foundry Materials

    OpenAIRE

    Ike, Hiroyuki; Shobuzawa, Yoshiyuki; Goto, Shoji; Aso, Setsuo; Konishi, Nobuo

    2002-01-01

    Non magnetic foundry materials such as the austenitic stainless cast steel had not been used for abrasion resistant materials, because their hardnesses were very low. Usually, ceramics, cermets and cemented carbides are used for the abrasion resistant materials even though they are expensive compared with foundry materials. In this study, WC powder were inserted by using the austenitic stainless cast steel (JIS SCS13A) and the austenitic cast iron (JIS FCA-NiCr202) for producing surface ha...

  15. Identification of Significant Impact of Silicon Foundry Sands Mining on LCIA

    Directory of Open Access Journals (Sweden)

    Jozef Mitterpach

    2015-12-01

    Full Text Available This paper presents a case study based on a LCA (Life Cycle Assessment research program of the silicon foundry sand (SFS due to the large quantity of produced waste foundry sand (WFS. The foundry waste is a high priority sector within the growing European foundry industry. It is necessary to understand the full life cycle of the foundry waste in order to correctly identify magnitude and types of impacts it has on the environment. System boundary includes the processes: mining, modification, packing, storage and transport to foundry. Inventory analysis data were analyzed and finally converted to the functional unit, which has been defined as one ton of SFS. The resulting environmental impact of SFS production in endpoint is: consumption of natural resources 70.9%, ecosystem quality 18.2% and human health 10.9%. The following portions, with respective percentages, have the greatest overall effect on these results: diesel fuel consumption 32.4% and natural gas consumption 28.7%, electricity usage 17.2%, transport 12.2%, devastation caused by the SFS 5.35% and oil (engine, gear and hydraulic consumption 4.14%. The highest contributor to the diesel fuel consumption is the SFS exploitation. The overall effect of desiccation was 35.8% and was caused by high consumption of resources and electricity.

  16. Bumblebee pupae contain high levels of aluminium.

    Directory of Open Access Journals (Sweden)

    Christopher Exley

    Full Text Available The causes of declines in bees and other pollinators remains an on-going debate. While recent attention has focussed upon pesticides, other environmental pollutants have largely been ignored. Aluminium is the most significant environmental contaminant of recent times and we speculated that it could be a factor in pollinator decline. Herein we have measured the content of aluminium in bumblebee pupae taken from naturally foraging colonies in the UK. Individual pupae were acid-digested in a microwave oven and their aluminium content determined using transversely heated graphite furnace atomic absorption spectrometry. Pupae were heavily contaminated with aluminium giving values between 13.4 and 193.4 μg/g dry wt. and a mean (SD value of 51.0 (33.0 μg/g dry wt. for the 72 pupae tested. Mean aluminium content was shown to be a significant negative predictor of average pupal weight in colonies. While no other statistically significant relationships were found relating aluminium to bee or colony health, the actual content of aluminium in pupae are extremely high and demonstrate significant exposure to aluminium. Bees rely heavily on cognitive function and aluminium is a known neurotoxin with links, for example, to Alzheimer's disease in humans. The significant contamination of bumblebee pupae by aluminium raises the intriguing spectre of cognitive dysfunction playing a role in their population decline.

  17. Bumblebee pupae contain high levels of aluminium.

    Science.gov (United States)

    Exley, Christopher; Rotheray, Ellen; Goulson, David

    2015-01-01

    The causes of declines in bees and other pollinators remains an on-going debate. While recent attention has focussed upon pesticides, other environmental pollutants have largely been ignored. Aluminium is the most significant environmental contaminant of recent times and we speculated that it could be a factor in pollinator decline. Herein we have measured the content of aluminium in bumblebee pupae taken from naturally foraging colonies in the UK. Individual pupae were acid-digested in a microwave oven and their aluminium content determined using transversely heated graphite furnace atomic absorption spectrometry. Pupae were heavily contaminated with aluminium giving values between 13.4 and 193.4 μg/g dry wt. and a mean (SD) value of 51.0 (33.0) μg/g dry wt. for the 72 pupae tested. Mean aluminium content was shown to be a significant negative predictor of average pupal weight in colonies. While no other statistically significant relationships were found relating aluminium to bee or colony health, the actual content of aluminium in pupae are extremely high and demonstrate significant exposure to aluminium. Bees rely heavily on cognitive function and aluminium is a known neurotoxin with links, for example, to Alzheimer's disease in humans. The significant contamination of bumblebee pupae by aluminium raises the intriguing spectre of cognitive dysfunction playing a role in their population decline.

  18. Friction Welding of Aluminium and Aluminium Alloys with Steel

    Directory of Open Access Journals (Sweden)

    Andrzej Ambroziak

    2014-01-01

    Full Text Available The paper presents our actual knowledge and experience in joining dissimilar materials with the use of friction welding method. The joints of aluminium and aluminium alloys with the different types of steel were studied. The structural effects occurring during the welding process were described. The mechanical properties using, for example, (i microhardness measurements, (ii tensile tests, (iii bending tests, and (iv shearing tests were determined. In order to obtain high-quality joints the influence of different configurations of the process such as (i changing the geometry of bonding surface, (ii using the interlayer, or (iii heat treatment was analyzed. Finally, the issues related to the selection of optimal parameters of friction welding process were also investigated.

  19. Aluminium in Allergies and Allergen immunotherapy.

    Science.gov (United States)

    Jensen-Jarolim, Erika

    2015-01-01

    Aluminium is a hot topic in the current debate. Exposure occurs due to environmental, dietary and intentional exposure to aluminium, such as in vaccines where it was introduced in 1926. In spite of the fact that it is a typical Th2 adjuvant, aluminium redirects the immune response in systemic allergen immunotherapy (SIT) upon prolonged immunization. SIT in the US, and SLIT in general, are at present non-adjuvanted therapies, but in Europe aluminium is used as adjuvant in most SIT preparations. It enhances the safety of SIT by local deposition of the allergen. Undesired properties of aluminium adjuvants comprise acute and chronic inflammation at the injection site, its Th2 immune stimulatory capacity, its accumulation besides biodistribution in the body. The adjuvant and safety profile of aluminium adjuvants in allergy vaccines are discussed, as well as the need for putting modern delivery systems and adjuvants on the fast track.

  20. Aluminium and nickel in human albumin solutions

    DEFF Research Database (Denmark)

    Gammelgaard, Bente; Sandberg, E

    1989-01-01

    Five different brands of commercially available human albumin solutions for infusion were analysed for their aluminium and nickel contents by atomic absorption spectrometry. The aluminium concentrations ranged from 12 micrograms/l to 1109 micrograms/l and the nickel concentrations ranged from 17...... micrograms/l to 77 micrograms/l. Examination of the aluminium and nickel contents of the constituents for the production of one brand showed too low levels to explain the final contamination of the product. By following the aluminium and nickel concentrations of the same brand during the production...... of a batch of albumin solution, filtration was shown to contribute to contamination, although the largest increase in aluminium as well as nickel concentrations appeared during the bulk concentrating process. To avoid health risks to certain patients, regulations should be established requiring aluminium...

  1. Dietary aluminium Intake Level for Rent Animals in a Primary and Secondary Aluminium Industry Surrounding Area

    OpenAIRE

    2010-01-01

    The study was carried out in an aluminium industry surrounding area on purpose to evaluate dietary aluminium intake level for rent animals originated from fodder and water consumed by them. There were taken feed and water samples in different periods and from increasing distances from industrial platform, determined the aluminium level by atomic spectroscopy and calculated the rations for cattle and poultry. Conclusions: aluminium dietary intake level by ration depends by forage period for st...

  2. Toxicity of aluminium on five aquatic invertebrates; Aluminiums toksisitet paa 5 akvatiske invertebrater

    Energy Technology Data Exchange (ETDEWEB)

    Moe, J. [Oslo Univ. (Norway)

    1996-01-01

    The conference paper deals with the experiments done by investigating the effects from the toxicity of aluminium on aquatic invertebrates. The aim of the experiments was to compare the toxicity of unstable aluminium compounds with stable forms of aluminium. 8 refs., 2 figs., 2 tabs.

  3. A biogeochemical cycle for aluminium?

    Science.gov (United States)

    Exley, Christopher

    2003-09-15

    The elaboration of biogeochemical cycles for elements which are known to be essential for life has enabled a broad appreciation of the homeostatic mechanisms which underlie element essentiality. In particular they can be used effectively to identify any part played by human activities in element cycling and to predict how such activities might impact upon the lithospheric and biospheric availability of an element in the future. The same criteria were the driving force behind the construction of a biogeochemical cycle for aluminium, a non-essential element which is a known ecotoxicant and a suspected health risk in humans. The purpose of this exercise was to examine the concept of a biogeochemical cycle for aluminium and not to review the biogeochemistry of this element. The cycle as presented is rudimentary and qualitative though, even in this nascent form, it is informative and predictive and, for these reasons alone, it is deserving of future quantification. A fully fledged biogeochemical cycle for aluminium should explain the biospheric abundance of this element and whether we should expect its (continued) active involvement in biochemical evolution.

  4. Electromagnet Gripping in Iron Foundry Automation Part II: Simulation

    Directory of Open Access Journals (Sweden)

    Rhythm Suren Wadhwa

    2012-03-01

    Full Text Available This paper compares the simulation and initial experimental results for robust part handling by radially symmetric cylindrical electromagnetic gripper heads, that are used in foundry manufacturing assembly operation. Knowledge of the direct holding force is essential to determine if a given electromagnet is capable of preventing part slipping during pick and place operation. Energy based model and the magnetic circuit model have been described. The latter is developed further and compared with results from a FEA software. It was found that the magnetic circuit model, although simple in form, was limited in its ability to accurately predict the holding force over the entire range of conditions investigated. The shortcomings in the model were attributed to its inability to accurately model the leakage flux and non-uniform distribution of the magnetic flux. A finite element allowed for the ability to couple the mechanical and magnetic models. The finite element model was used to predict the magnetic field based off the solutions to the mechanical (sigma and the magnetic model (B.

  5. Signalling a foundry mould filling degree with infrared sensors

    Directory of Open Access Journals (Sweden)

    M. Bogdan

    2008-07-01

    Full Text Available A contactless method of measuring a foundry mould filling degree in course of its pouring with liquid metal is suggested. The concept is based on infrared radiation of molten metal appearing in venting and flow-off holes. As the detector, an infrared channel receiving diode is applied. Three solutions were tested. In the first solution, the diode is placed at the calculated distance from the radiation source, in a housing that suppresses the scattered signal. The housing contains the electronics, while power supply and control signals are delivered by conductors. A diode actuation threshold is established in order to obtain high resolution and repeatability of the results. On the output, a miniature relay transmits the signal to the control system. In the second solution, the measuring system is supplied with a battery and the signal in transmitted through a plastic optical fibre. In the third solution, the optical fibre serves as an energy carrier. The optical system focuses the infrared radiation and introduces the energy to the optical fibre. On the other end of the fibre, a phototransistor amplifies the signal, forms it and transmits to the control system. Some experiments were carried out. Their results permitted noting disadvantages and advantages of individual solutions. It was evidenced that the measurement results obtained using the infrared radiation are independent on a constructional design. The solutions utilising optical fibres proved to be more useful in industrial conditions. Targets and further directions of research works using transceivers for wireless data transmission are presented.

  6. Biopolimers – structure, properties and applicability in the foundry industry

    Directory of Open Access Journals (Sweden)

    B. Grabowska

    2008-04-01

    Full Text Available A review of literature data concerning physicochemical properties and possibilities of practical utilisation of the most important natural biopolymers (proteins, celluloses, starch, chitozan are presented in the paper. Biopolymers being renewable natural polymers characterised by several required physicochemical properties (adhesivity, activity, no toxicity, biodegradability constitute more and more interesting processing raw material for various industrial utilisations including environment friendly binding agents for moulding sands. Protein and starch compositions are used as binding agents for moulding and core sands in the foundry industry. Preliminary tests – performed within own research - of modification and utilisation of biopolymers as binding agents for moulding sands are promising from many aspects: technological (adequate properties of moulding sands, ecological (no toxicity, biodegradability and economic (low price. Starch from the polysaccharide group seems to be especially interesting since it is abundant, easily obtainable, biodegradable and the cheapest polymer. At its actual low price and the possibility of using agricultural wastes in the production, problem of utilising starch in many industry branches can become significant, especially in Poland.

  7. Foundry Wastes Reuse and Recycling in Concrete Production

    Directory of Open Access Journals (Sweden)

    Silvia Fiore

    2007-01-01

    Full Text Available The industrial process of a cast iron foundry plant located in the North of Italy was analyzed in order to determine the amount and kind of produced wastes. The main fractions are core and moulding sands, muds and powders from dust abatement plants, furnace and ladle slags, and exhaust lime, making about 750-800 t/d of residues for a production of about 800 t/d of globular and grey cast iron. All wastes were sampled and characterized by means of particle-size distribution and chemical analyses to evaluate the best reuse and recycling solutions. On the grounds of the gathered results, the residues may be divided in three categories according to the particle-size dimensions: below 0.1 mm, between 0.1 and 0.6 mm and above 0.6 mm. The fraction above 0.6 mm, mainly made of metallic iron, may be reused in the furnaces. The fraction between 0.1 mm and 0.6 mm may be reused in cores production, after a regeneration treatment. The fraction between 0.1 and 0.025 mm may be recycled as raw material for the concrete industry, and the below 0.025 mm fraction may be reused in green moulding operations. An economic evaluation of the proposed reuse and recycling solutions was performed.

  8. Partial molar volumes of aluminium chloride, aluminium sulphate and aluminium nitrate in water-rich binary aqueous mixtures of tetrahydrofuran

    Directory of Open Access Journals (Sweden)

    R. C. Thakur

    2014-12-01

    Full Text Available Partial molar volumes of aluminium chloride, aluminium sulphate and aluminium nitrate have been determined in water rich binary aqueous mixtures of tetrahydrofuran (5, 10, 15, 20% by weight of tetrahydrofuran with the help of density measurements. The density measurements were made by using Ward and Millero method and results have been analysed by Masson’s equation and interpreted in terms of ion-ion or ion –solvent interactions. The partial molar volumes vary with temperature as a power series of temperature. Structure making or breaking capacities of aluminium salts have been inferred from the sign à2/ Φvo p i.e second derivative of partial molar volume with respect to temperature at constant pressure. The aluminium salts have been found as structure breakers in binary aqueous mixture of tetrahydrofuran.

  9. The characterization of trace metals and organics in spent foundry sands over a one-year period

    Science.gov (United States)

    Millions of tons of spent sand, used to create metalcasting molds, are generated by the foundry industry each year in the United States. Not surprisingly, spent foundry sands (SFSs) are an excellent substitute for virgin sands that are currently used in manufactured soils and geotechnical applicati...

  10. Novel Synthesis of Aluminium Oxide Nanofibers

    Science.gov (United States)

    2001-11-01

    UNCLASSIFIED Defense Technical Information Center Compilation Part Notice ADP012177 TITLE: Novel Synthesis of Aluminium Oxide Nanofibers DISTRIBUTION...ADP012174 thru ADP012259 UNCLASSIFIED Mat. Res. Soc. Symp. Proc. Vol. 703 © 2002 Materials Research Society V1.8 Novel Synthesis of Aluminium Oxide Nanofibers

  11. Preparation of aluminium lakes by electrocoagulation

    Directory of Open Access Journals (Sweden)

    Prapai Pradabkham

    2008-07-01

    Full Text Available Aluminium lakes have been prepared by electrocoagulation employing aluminium as electrodes. The electrocoagulation is conducted in an aqueous alcoholic solution and is completed within one hour. The dye content in the lake ranges approximately between 4-32%.

  12. Lactobacillus plantarum CCFM639 alleviates aluminium toxicity.

    Science.gov (United States)

    Yu, Leilei; Zhai, Qixiao; Liu, Xiaoming; Wang, Gang; Zhang, Qiuxiang; Zhao, Jianxin; Narbad, Arjan; Zhang, Hao; Tian, Fengwei; Chen, Wei

    2016-02-01

    Aluminium (Al) is the most abundant metal in the earth's crust. Al exposure can cause a variety of adverse physiological effects in humans and animals. Our aim was to demonstrate that specific probiotic bacteria can play a special physiologically functional role in protection against Al toxicity in mice. Thirty strains of lactic acid bacteria (LAB) were tested for their aluminium-binding ability, aluminium tolerance, their antioxidative capacity, and their ability to survive the exposure to artificial gastrointestinal (GI) juices. Lactobacillus plantarum CCFM639 was selected for animal experiments because of its excellent performance in vitro. Forty mice were divided into four groups: control, Al only, Al plus CCFM639, and Al plus deferiprone (DFP). CCFM639 was administered at 10(9) CFU once daily for 10 days, followed by a single oral dose of aluminium chloride hexahydrate at 5.14 mg aluminium (LD50) for each mouse. The results showed that CCFM639 treatment led to a significant reduction in the mortality rates with corresponding decrease in intestinal aluminium absorption and in accumulation of aluminium in the tissues and amelioration of hepatic histopathological damage. This probiotic treatment also resulted in alleviation of hepatic, renal, and cerebral oxidative stress. The treatment of L. plantarum CCFM639 has potential as a therapeutic dietary strategy against acute aluminium toxicity.

  13. Locale instabiliteit van aluminium constructiedelen bij brand

    NARCIS (Netherlands)

    Maljaars, J.; Soetens, F.

    2006-01-01

    Dragende constructiedelen van aluminium legeringen, zoals toegepast in bouwconstructies maar ook in schepen en offshore platforms, moeten zodanig ontworpen worden dat mensen veilig kunnen vluchten als er brand uitbreekt. Door de lage smelttemperatuur van aluminium vraagt brand de nodige aandacht in

  14. Rapidly solidified aluminium for optical applications

    NARCIS (Netherlands)

    Gubbels, G.P.H.; Venrooy, B.W.H. van; Bosch, A.J.; Senden, R.

    2008-01-01

    This paper present the results of a diamond turning study of a rapidly solidified aluminium 6061 alloy grade, known as RSA6061. It is shown that this small grain material can be diamond turned to smaller roughness values than standard AA6061 aluminium grades. Also, the results are nearly as good as

  15. Acoustic properties of aluminium foams

    Directory of Open Access Journals (Sweden)

    García, L. E.

    2008-09-01

    Full Text Available The article discusses normal incidence sound absorption by aluminium foam manufactured with powder metallurgy technology. Aluminium foams with different surface morphologies were obtained by varying the type of precursor and adding filler materials during the foaming process. The sound absorption coefficients found for these aluminium foams were compared to the coefficient for commercial foams marketed under the name ALPORAS. The effect of foam thickness on the absorption coefficient was studied for each sample prepared. The combination of good acoustic and mechanical properties makes aluminium foams particularly attractive products. The study included an analysis of the effect of 2-, 5- and 10-cm air gaps on the sound absorption coefficient. The results showed that such gaps, which are routinely used in construction to reduce the reverberation period in indoor premises, raised the low frequency absorption coefficient significantly. This increase was found to depend on aluminium foam density and thickness and the depth of the air gap. In this same line, we have investigated the absorption coefficient of the aluminium foams combined with a mineral fiber panel.Se presenta un estudio del coeficiente de absorción acústica a incidencia normal de espumas de aluminio fabricadas mediante la técnica pulvimetalúrgica. Se fabricaron espumas de aluminio de distinta morfología superficial variando el tipo de precursor y usando materiales de relleno durante el proceso de espumación. Se muestra un estudio comparativo del coeficiente de absorción acústica de las espumas de aluminio fabricadas y las espumas comerciales conocidas como ALPORAS. Para cada muestra fabricada se estudió la influencia del espesor sobre el valor del coeficiente de absorción.El atractivo de las espumas de aluminio radica en que en ellas se combinan interesantes propiedades acústicas y mecánicas. Se analizó el efecto de una cámara de aire de 2, 5 y 10 cm de anchura sobre el

  16. Aluminium Diphosphamethanides: Hidden Frustrated Lewis Pairs.

    Science.gov (United States)

    Styra, Steffen; Radius, Michael; Moos, Eric; Bihlmeier, Angela; Breher, Frank

    2016-07-04

    The synthesis and characterisation of two aluminium diphosphamethanide complexes, [Al(tBu)2 {κ(2) P,P'-Mes*PCHPMes*}] (3) and [Al(C6 F5 )2 {κ(2) P,P'-Mes*PCHPMes*}] (4), and the silylated analogue, Mes*PCHP(SiMe3 )Mes* (5), are reported. The aluminium complexes feature four-membered PCPAl core structures consisting of diphosphaallyl ligands. The silylated phosphine 5 was found to be a valuable precursor for the synthesis of 4 as it cleanly reacts with the diaryl aluminium chloride [(C6 F5 )2 AlCl]2 . The aluminium complex 3 reacts with molecular dihydrogen at room temperature under formation of the acyclic σ(2) λ(3) ,σ(3) λ(3) -diphosphine Mes*PCHP(H)Mes* and the corresponding dialkyl aluminium hydride [tBu2 AlH]3 . Thus, 3 belongs to the family of so-called hidden frustrated Lewis pairs.

  17. Hydroxyaluminosilicates and acute aluminium toxicity in fish

    Science.gov (United States)

    Exley; Pinnegar; Taylor

    1997-11-21

    The essentiality of silicon in biology might be explained in the terms of its chemistry with aluminium. In a previous study we demonstrated the elimination of acute aluminium toxicity in fish by silicon. We suggested that the reaction of silicic acid with aluminium to form hydroxyaluminosilicates reduced the biological availability, and hence toxicity, of aluminium. Though assumed in a burgeoning number of studies and contended in others this detoxification mechanism has remained unproven. Herein we have tested the toxicity of hydroxyaluminosilicates in fish and in doing so we have provided evidence which strongly supports a role for hydroxyaluminiosilicates in the elimination of acute aluminium toxicity in fish by silicon.Copyright 1997 Academic Press Limited Copyright 1997 Academic Press Limited

  18. Problems of scientific and development research concerning the reclamation of used foundry sands

    Directory of Open Access Journals (Sweden)

    R. Dańko

    2010-10-01

    Full Text Available In traditional technologies of casting moulds and core production on the basis of high-silica sands with binding agent addition, the reclamation consists mainly of a sand recovery and very seldom of a sand and bentonite recovery.Analysis of data from several countries indicates that from 600 to 1200 kg of fresh sand is used for 1 tonne of ferrous casting alloys. In Poland it is 1000 kg of sand for 1 tonne of castings [1]. Out of this amount approximately 20% of fresh sand is used for core production and the remaining amount for rebounding moulding sands. Analysis of data from 20 largest Polish foundries, performed in 2004 [2] indicates that approximately 50% of waste foundry sands is reclaimed while the rest is directed to dumping grounds. Taking into account all remaining foundries it can be estimated that approximately 250-350 000 tonnes of waste foundry sands are sent to dumping grounds annually.Important issue are costs of storage, which depend on the kind of wastes and on the ownership form of dump-sites (municipal dumpinggrounds, plant’s or own [belonging to the foundry] as well as on their relation to the costs of purchasing fresh sands. Average charges for storage of moulding sands wastes on storage yards in Europe are within the range: 12.5 to 61 Eu, which means from 85% to above 400% of purchasing costs of 1 tonne of fresh high-silica sand. The contractual price accepted for such sand in the BREF UE document [3] is 14.56 Eu. Problems of scientific and development research concerning the reclamation of used foundry sands can be systematised according to the research fields and the actual state of knowledge - based on the analysis of scientific papers.

  19. Application of a power quality analyser to the monitoring of sand preparation processes in foundry plants

    Directory of Open Access Journals (Sweden)

    K. Smyksy

    2011-10-01

    Full Text Available Process control plays a major role in supervision and identification of states, for example in monitoring of electric circuits power- supplying the foundry machines and devices, such as sand preparation processes, moulding technologies, melting, cleaning and finishing of castings. The monitoring and control equipment includes the power quality analysers. Testing is done using a Japanese analyser KEW 6319 (Kyoritsu applied to monitoring of the sand preparation process in a foundry plant with low level of mechanization, equipped with the sand preparation unit based on a roller mixer.

  20. Using sol-gel component as additive to foundry coatings to improve casting quality

    DEFF Research Database (Denmark)

    Nwaogu, Ugochukwu Chibuzoh; Poulsen, T.; Gravesen, B.

    2012-01-01

    The improvement of foundry coatings to enhance performance is important. This paper investigates the effect of using sol‐gel component as an additive to foundry coatings applied on chemically bonded sand cores. Three parameters at three levels each were investigated using Taguchi experimental...... was evaluated. The results show that the surface quality of castings obtained by adding the sol‐gel component to the coatings for cold box cores has no significant difference from castings produced with coatings without sol‐gel component. On the other hand, the addition of the sol‐gel component in coatings...

  1. Optimization of casting defects analysis with supply chain in cast iron foundry process

    Directory of Open Access Journals (Sweden)

    C. Narayanaswamy

    2016-10-01

    Full Text Available Some of the foundries are in need of meeting production targets and due to the urgency they ignore the rejections. The objective of this paper is to analyze the various defects, [1] from molding process in a cast iron foundry. The Failure Mode Effects Analysis (FMEA in quality control [2-6] with suitable supply chain for mold making process considering rejection rates are identified and analyzed in terms of Risk Priority Number (RPN to prioritize the attention for each of the problem. The optimum levels of selected parameters [7] are obtained in this analysis.

  2. Determination of electrical properties of materials used in microwaveheating of foundry moulds and cores

    Directory of Open Access Journals (Sweden)

    B. Opyd

    2015-04-01

    Full Text Available The environment-friendly and cost efficient microwave heating of moulding and core sands opens possibilities to use plastics and wood for structures of foundry instrumentation, where transparency to microwaves is the main requirement. Presented are results of a preliminary research on determining possibilities to use selected materials in microwave field. From the viewpoint of specificity of this process, the basic parameter is ability to absorb or transmit microwave radiation. Determined were the following electrical properties: tangent of dielectric loss angle and permittivity of selected materials. The materials were classified according to their transparency to electromagnetic radiation in order to choose the ones suitable for tooling applied in foundry processes.

  3. A Reaction Coating on Aluminium Alloys by Laser Processing

    NARCIS (Netherlands)

    Zhou, X.B.; Hosson, J.Th.M. De

    1993-01-01

    An aluminium oxide layer of 100 µm in thickness has been successfully coated on aluminium alloy 6061 and pure aluminium using a powder mixture of silicon oxide and aluminium by laser processing. A strong Al/Al2O3 interface was formed. The exothermic chemical reaction between SiO2 and Al may promote

  4. Investigation of the aluminium-aluminium oxide reversible transformation as observed by hot stage electron microscopy.

    Science.gov (United States)

    Grove, C. A.; Judd, G.; Ansell, G. S.

    1972-01-01

    Thin foils of high purity aluminium and an Al-Al2O3 SAP type of alloy were oxidised in a specially designed hot stage specimen chamber in an electron microscope. Below 450 C, amorphous aluminium oxide formed on the foil surface and was first detectable at foil edges, holes, and pits. Islands of aluminium then nucleated in this amorphous oxide. The aluminium islands displayed either a lateral growth with eventual coalescence with other islands, or a reoxidation process which caused the islands to disappear. The aluminium island formation was determined to be related to the presence of the electron beam. A mechanism based upon electron charging due to the electron beam was proposed to explain the nucleation, growth, coalescence, disappearance, and geometry of the aluminium islands.

  5. Characteristics of cast and welded aluminium nodes

    Energy Technology Data Exchange (ETDEWEB)

    Oedegaard, J.; Polanco, M.; Syvertsen, F.; Sund, H. [SINTEF, Trondheim (Norway). Materials Technology

    2000-07-01

    It has been demonstrated that sand cast aluminium nodes can be produced with properties that gives competitive energy absorption capacity compared with welded aluminium nodes. Sand cast nodes could be mass-produced to a low cost and with properties that should be competitive to the properties of fusion welded nodes. This may open for simpler and more cost-effective joint alternatives when production of aluminium space-frames and subassemblies are in focus. Cast nodes joined to extruded members by adhesive bonding could be one example. (orig.)

  6. Thermal transformations of aluminium-aluminium oxide systems in nanosize layers

    OpenAIRE

    2007-01-01

    Aluminium film of more than 2 nm thick indicates, but less than 2 nm do not indicate characteristic absorption and reflection bands for aluminium in range ?=190...1100 nm. By spectrophotometric, gravimetric and microscopic methods it is stated that thickness, mass and absorption, reflection spectrum of aluminium films (d=2...200 nm) undergo considerable transformations as a result of heat treatment in an interval of temperatures 373...600 K during 1...140 min in atmospheric conditions. Kineti...

  7. Automação industrial e sistemas informatizados de gestão da produção em fundições de mercado Industrial automation and computerized production management systems in make-to-order foundries

    Directory of Open Access Journals (Sweden)

    Flavio Cesar F. Fernandes

    2002-12-01

    Full Text Available Fundição é um processo de fabricação que vem crescendo em importância. O principal objetivo deste artigo é analisar, em termos de automação e sistemas informatizados de gestão da produção (SIGP, as fundições de mercado (fundições que produzem sob encomenda um grande número de pedidos vindos, em geral, de um grande número de clientes no interior do Estado de São Paulo pertencentes aos 5 principais pólos (Piracicaba, Indaiatuba, Limeira, São Carlos e Itu com 10 a 250 trabalhadores. Das 61 empresas do interior de São Paulo, 35 situam-se nesses 5 pólos (ou em suas imediações; entrevistamos pessoalmente os diretores industriais e visitamos o chão de fábrica de 30 fundições dentre essas 35. Analisamos quase 200 tabelas de freqüência e de contingência e extraímos várias conclusões, por exemplo: (i entre os três principais problemas e necessidades relativos à produção, dois deles estão diretamente relacionados com a automação industrial e com os SIGP; (ii são coincidentes os interesses em automação e SIGP.Foundry is a manufacturing process with a growing importance. The main objective of this paper is to analyze, in terms of automation and of computerized production management systems (CPMS, the make-to-order foundry in the interior of the state of São Paulo belonging to 5 main foundry industrial districts (Piracicaba, Indaiatuba, Limeira, São Carlos and Itu with 10 to 250 workers. From the 61 enterprises in the interior of São Paulo State, 35 are situated in these 5 industrial districts (or in their neighborhood; we interviewed personally the industrial executive officer and visited the shop-floor of 30 among this 35 foundries. We have analyzed almost 200 frequency and contingency tables and draw several conclusions, for example: (i among the three main problems and necessities related with production, two of them are directly related with automation and CPMS; (ii automation and CPMS generate coincident

  8. Research and application of enterprise resource planning system for foundry enterprises

    Directory of Open Access Journals (Sweden)

    Zhou Jianxin

    2013-01-01

    Full Text Available PPDB issues - four aspects of current management issues of foundry enterprises are discussed in this paper, including Production Management, Process Control, Duration Monitoring and Business Intelligence Data Analysis. Also a whole Enterprise Resource Planning (ERP solution for foundry enterprises is proposed. The solution contains many models, four of which are used to solve the PPDB issues. These are called SPDB models, which separately are the Single-piece management model (based on casting lifecycle, Process management model (based on task-driven technology, Duration monitoring model (based on surplus period, and Business intelligence data analysis model (based on data mining. An ERP system for foundry enterprises, named HZERP, was researched and developed, and applied to a sand casting company of single piece and small batch production. Qualitatively and quantitatively comparing the application effect before and after implementing the HZERP system, the result demonstrated that the foundry ERP system based on the SPDB models can help metal casting enterprises achieve the single-piece management, better regulate the production processes, improve production and delivery management, shorten the production cycle, reduce costs, and speed up the capital turnover to a large extent.

  9. Use of an integrated approach to characterize the physicochemical properties of foundry green sands

    Energy Technology Data Exchange (ETDEWEB)

    Carnin, Raquel L.P. [Tupy S.A., Rua Albano Schmidt 3.400, Joinville, Santa Catarina (Brazil); Folgueras, Marilena Valadares; Luvizao, Rubia Raquel; Correia, Sivaldo Leite [Universidade do Estado de Santa Catarina, Rua Paulo Malschitzki, s/numero - Campus Universitario Prof. Avelino Marcante, Bairro Zona Industrial Norte, Joinville, Santa Catarina (Brazil); Cunha, Carlos Jorge da [Universidade Federal do Parana, Centro Politecnico, Jardim das Americas, Curitiba, Parana (Brazil); Dungan, Robert S., E-mail: robert.dungan@ars.usda.gov [USDA-ARS, Northwest Irrigation and Soils Research Laboratory, 3793 North 3600 East, Kimberly, ID 83341 (United States)

    2012-09-10

    Highlights: Black-Right-Pointing-Pointer Physicochemical properties of fresh, spent, and landfilled foundry green sands were determined. Black-Right-Pointing-Pointer A phase composition model was postulated for each material based on thermogravimetric results. Black-Right-Pointing-Pointer Sand from the landfill was determined to be composed of almost pure silica sand. Black-Right-Pointing-Pointer Weathering is likely responsible for removing the coating materials from the green sands. Black-Right-Pointing-Pointer Landfilled sands may be suitable for reuse within the foundry or beneficial use applications. - Abstract: A fresh green sand, spent green sand, and a weathered spent green sand (wSGS) from a foundry landfill were analyzed using diffractometry, electron microscopy, fluorometry, granulometry, spectrometry, and thermogravimetry (TG). Our objective was to understand how the physicochemical properties of the foundry green sands change from their original form after being subjected to the casting process, then after weathering at the landfill. A quantitative phase composition model was also postulated for each material based on the TG results and it was found to be the most reliable and informative quantitative data for this type of residue. The weathered sample, that remained in a landfill for two years, was found to be composed of almost pure sand. Because of the weathering process, it may be possible to use the wSGS as a virgin sand replacement in the regeneration system or in geotechnical applications where bentonite would affect the properties of the final product.

  10. Elevated brain aluminium and early onset Alzheimer’s disease in an individual occupationally exposed to aluminium: a case report

    OpenAIRE

    2014-01-01

    Introduction Aluminium is a known neurotoxin and occupational exposure to aluminium has been implicated in neurological disease including Alzheimer’s disease. Here we present the first comprehensive and unequivocal data demonstrating significantly elevated brain aluminium content in an individual occupationally exposed to aluminium. Case presentation A 66-year-old Caucasian man who died with Alzheimer’s disease showed significantly elevated brain aluminium content, 2.98 (2.73) μg/g dry weight...

  11. Dietary aluminium Intake Level for Rent Animals in a Primary and Secondary Aluminium Industry Surrounding Area

    Directory of Open Access Journals (Sweden)

    Mărioara Drugă

    2010-05-01

    Full Text Available The study was carried out in an aluminium industry surrounding area on purpose to evaluate dietary aluminium intake level for rent animals originated from fodder and water consumed by them. There were taken feed and water samples in different periods and from increasing distances from industrial platform, determined the aluminium level by atomic spectroscopy and calculated the rations for cattle and poultry. Conclusions: aluminium dietary intake level by ration depends by forage period for studied species, rations structure and distance from industrial platform and didn’t reach toxic level in any case.

  12. The meaning of aluminium exposure on human health and aluminium-related diseases.

    Science.gov (United States)

    Crisponi, Guido; Fanni, Daniela; Gerosa, Clara; Nemolato, Sonia; Nurchi, Valeria M; Crespo-Alonso, Miriam; Lachowicz, Joanna I; Faa, Gavino

    2013-02-01

    The aim of this review is to attempt to answer extremely important questions related to aluminium-related diseases. Starting from an overview on the main sources of aluminium exposure in everyday life, the principal aspects of aluminium metabolism in humans have been taken into consideration in an attempt to enlighten the main metabolic pathways utilised by trivalent metal ions in different organs. The second part of this review is focused on the available evidence concerning the pathogenetic consequences of aluminium overload in human health, with particular attention to its putative role in bone and neurodegenerative human diseases.

  13. Shear Viscosity of Aluminium under Shock Compression

    Institute of Scientific and Technical Information of China (English)

    LIU Fu-Sheng; YANG Mei-Xia; LIU Qi-Wen; CHEN Jun-Xiang; JING Fu-Qian

    2005-01-01

    @@ Based on the Newtonian viscous fluid model and the analytic perturbation theory of Miller and Ahrens for the oscillatory damping of a sinusoidal shock front, a flyer-impact technique is developed to investigate the effecti veviscosity of shocked aluminium.

  14. Electrical Conductivity of Aluminium Alloy Foams

    Institute of Scientific and Technical Information of China (English)

    凤仪; 郑海务; 朱震刚; 祖方遒

    2002-01-01

    Closed-cell aluminium alloy foams were produced using the powder metallurgical technique. The effect of porosityand cell diameter on the electrical conductivity of foams was investigated and the results were compared with anumber of models. It was found that the percolation theory can be successfully applied to describe the dependenceof the electrical conductivity of aluminium alloy foams on the relative density. The cell diameter has a negligibleeffect on the electrical conductivity of foams.

  15. DETERMINATION OF IMPURITY ELEMENTS IN ALUMINIUM

    Institute of Scientific and Technical Information of China (English)

    侯小琳; 张永保

    1994-01-01

    Twenty five impurity elements in aluminium applied as reactor material are determined.Titanium and nickel are determined with epithermal neutron activation analysis(NAA),magnesium and silicon by inductance coupling plasma emission spectra(ICP),other elements by thermal NAA.The fission coefficient of uranium is given by an experiment,the interferences of uranium to Ce,Nd,Mo,Zr,La,Sm are subtracted.The detection limits of these methods to all of impurity elements in aluminium are calculated.

  16. Bumblebee Pupae Contain High Levels of Aluminium

    OpenAIRE

    2015-01-01

    The causes of declines in bees and other pollinators remains an on-going debate. While recent attention has focussed upon pesticides, other environmental pollutants have largely been ignored. Aluminium is the most significant environmental contaminant of recent times and we speculated that it could be a factor in pollinator decline. Herein we have measured the content of aluminium in bumblebee pupae taken from naturally foraging colonies in the UK. Individual pupae were acid-digested in a mic...

  17. Bumblebee pupae contain high levels of aluminium

    OpenAIRE

    2015-01-01

    The causes of declines in bees and other pollinators remains an on-going debate. While recent attention has focussed upon pesticides, other environmental pollutants have largely been ignored. Aluminium is the most significant environmental contaminant of recent times and we speculated that it could be a factor in pollinator decline. Herein we have measured the content of aluminium in bumblebee pupae taken from naturally foraging colonies in the UK. Individual pupae were acid-digested in a mic...

  18. Design process optimization, virtual prototyping of manufacturing, and foundry-portable DFM (Invited Paper)

    Science.gov (United States)

    Hogan, James; Progler, Christopher; Chatila, Ahmad; Bruggeman, Bert; Heins, Mitchell; Pack, Robert; Boksha, Victor

    2005-05-01

    We consider modern design for manufacturing (DFM) as a manifestation of IC industry re-integration and intensive cost management dynamics. In that regard DFM is somewhat different from so-called design for yield (DFY) which essentially focuses on productivity (yield) management (that is not to say that DFM and DFY do not have significant overlaps and interactions). We clearly see the shaping of a new "full-chip DFM" infrastructure on the background of the "back to basics" design-manufacturing re-integration dynamics. In the presented work we are focusing on required DFM-efficiencies in a "foundry-fabless" link. Concepts of "virtual prototyping of manufacturing", "design process optimization", and "foundry-portable DFM" models are explored. Both senior management of the industry and leading design groups finally realize the need for a radical change of design styles. Some of the DFM super-goals are to isolate designers from process details and to make designs foundry portable. It requires qualification of designs at different foundries. In their turn, foundries specified and are implementing a set of DFM rules: "action-required", "recommended", and "guidelines" while asking designers to provide netlist and testing information. Also, we observe strong signs of innovation coming back to the mask industry. Powerful solutions are emerging and shaping up toward mask-centered IP as a business. While it seems that pure-play foundries have found their place for now in the "IDM+" model (supporting manufacturing capacity of IDMs) it is not obvious how sustainable the model is. Wafer as a production unit is not sufficient anymore; foundries are being asked by large customers to price products in terms of good die. It brings back the notion of the old ASIC business model where the foundry is responsible for dealing with both random and systematic yield issues for a given design. One scenario of future development would be that some of the leading foundries might eventually

  19. A preliminary study of the dermal absorption of aluminium from antiperspirants using aluminium-26.

    Science.gov (United States)

    Flarend, R; Bin, T; Elmore, D; Hem, S L

    2001-02-01

    Aluminium chlorohydrate (ACH), the active ingredient in many antiperspirants, was labeled with the radioisotope 26Al. The labeled ACH was then fractionated into about 100 samples using gel filtration chromatography. Each fraction was analyzed for 26Al and total aluminium content. Aluminium-26 was only detected in the fractions that also contained aluminium, which verified that the ACH was uniformly labeled. 84 mg of the labeled ACH was then applied to a single underarm of two adult subjects with blood and urine samples being collected over 7 weeks. Tape-stripping and mild washings of the skin were also collected for the first 6 days. Results indicate that only 0.012% of the applied aluminium was absorbed through the skin. At this rate, about 4 microg of aluminium is absorbed from a single use of ACH on both underarms. This is about 2.5% of the aluminium typically absorbed by the gut from food over the same time period. Therefore, a one-time use of ACH applied to the skin is not a significant contribution to the body burden of aluminium.

  20. Determination of Aluminium Content in Aluminium Hydroxide Formulation by FT-NIR Transmittance Spectroscopy

    DEFF Research Database (Denmark)

    Lai, Xuxin; Zheng, Yiwu; Søndergaard, Ib;

    2007-01-01

    A method for determining the aluminium content of an aluminium hydroxide suspension using near infrared (NIR) transmittance spectroscopy has been developed. Inductively coupled plasma-atomic emission spectroscopy (ICP-AES) was used as reference method. The factors influencing the NIR analysis...

  1. Aluminium exclusion and aluminium tolerance in woody plants

    Directory of Open Access Journals (Sweden)

    Ivano eBrunner

    2013-06-01

    Full Text Available The aluminium (Al cation Al3+ is highly rhizotoxic and is a major stress factor to plants on acid soils, which cover large areas of tropical and boreal regions. Many woody plant species are native to acid soils and are well adapted to high Al3+ conditions. In tropical regions, both woody Al accumulator and non-Al accumulator plants occur, whereas in boreal regions woody plants are non-Al accumulators. The mechanisms of these adaptations can be divided into those that facilitate the exclusion of Al3+ from root cells (exclusion mechanisms and those that enable plants to tolerate Al3+ once it has entered the root and shoot symplast (internal tolerance mechanisms. The biochemical and molecular basis of these mechanisms have been intensively studied in several crop plants and the model plant Arabidopsis. In this review, we examine the current understanding of Al3+ exclusion and tolerance mechanisms from woody plants. In addition, we discuss the ecology of woody non-Al accumulator and Al accumulator plants, and present examples of Al3+ adaptations in woody plant populations. This paper complements previous reviews focusing on crop plants and provides insights into evolutionary processes operating in plant communities that are widespread on acid soils.

  2. Applications of the systems theory to the designing of the sand preparation sub-system in foundry plants

    Directory of Open Access Journals (Sweden)

    R. Wrona

    2009-07-01

    Full Text Available This study provides the basic principles for designing the functional structure of manufacturing systems and their components. The analysis of functional values is applied to create the technological and manufacturing model underlying the design of the foundry equipment with machine units and materials handling systems. Quoted examples illustrate the approved procedure to be applied to control the sand preparation process in a foundry.

  3. Toxicity of dissolved and precipitated aluminium to marine diatoms.

    Science.gov (United States)

    Gillmore, Megan L; Golding, Lisa A; Angel, Brad M; Adams, Merrin S; Jolley, Dianne F

    2016-05-01

    Localised aluminium contamination can lead to high concentrations in coastal waters, which have the potential for adverse effects on aquatic organisms. This research investigated the toxicity of 72-h exposures of aluminium to three marine diatoms (Ceratoneis closterium (formerly Nitzschia closterium), Minutocellus polymorphus and Phaeodactylum tricornutum) by measuring population growth rate inhibition and cell membrane damage (SYTOX Green) as endpoints. Toxicity was correlated to the time-averaged concentrations of different aluminium size-fractions, operationally defined as aluminium exposure varied between diatom species. C. closterium was the most sensitive species (10% inhibition of growth rate (72-h IC10) of 80 (55-100)μg Al/L (95% confidence limits)) while M. polymorphus (540 (460-600)μg Al/L) and P. tricornutum (2100 (2000-2200)μg Al/L) were less sensitive (based on measured total aluminium). Dissolved aluminium was the primary contributor to toxicity in C. closterium, while a combination of dissolved and precipitated aluminium forms contributed to toxicity in M. polymorphus. In contrast, aluminium toxicity to the most tolerant diatom P. tricornutum was due predominantly to precipitated aluminium. Preliminary investigations revealed the sensitivity of C. closterium and M. polymorphus to aluminium was influenced by initial cell density with aluminium toxicity significantly (paluminium toxicity to diatoms do not involve compromising the plasma membrane. These results indicate that marine diatoms have a broad range in sensitivity to aluminium with toxic mechanisms related to both dissolved and precipitated aluminium.

  4. A retrospective cohort study among iron-steel workers in Anshan, China: exposure assessment.

    Science.gov (United States)

    Hoshuyama, Tsutomu; Pan, Guowei; Tanaka, Chieko; Feng, Yiping; Yu, Lianzheng; Liu, Tiefu; Liu, Liming; Hanaoka, Tomoyuki; Takahashi, Ken

    2006-09-01

    Although adequate assessment of exposure is needed in epidemiological studies among foundry workers, previous studies are often lacking in this aspect. We conducted a retrospective cohort study of a Chinese iron and steel company with a 14-yr follow up during 1980-1993. Exposure assessment was performed for a single job, i.e., the current job for the active worker and the longest job for the retired or deceased worker as of the end of the follow-up, which was allocated as the surrogate of lifetime job and was applied to a job-exposure matrix. Of the 147,062 cohort members, 52,394 males (43%) and 5,291 females (21%) were exposed to any of 15 hazardous factors such as dust, silica, PAHs (polycyclic aromatic hydrocarbons), CO (carbon monoxide) and heat. In 2,104 randomly selected samples, the exposure assessment of exposed workers based on a single job was found to be 12-14% lower than the real situation. This study suggests that the exposure assessment is valuable in evaluating the health effects among the foundry workers, despite some limitations such as underestimation of exposure assessment and the lack of data regarding smoking and drinking habits.

  5. Aluminium toxicity in winter wheat

    Directory of Open Access Journals (Sweden)

    Szabó A.

    2015-01-01

    Full Text Available Aluminium is the most frequent metal of the earth crust; it occurs mainly as biologically inactive, insoluble deposit. Environmental problems, industrial contaminations and acid rains increase the soil acidity, leading to the mobilization of Al. Half of the world’s potential arable lands are acidic; therefore, Al-toxicity decreases crop productivity. Wheat is a staple food for 35% of the world population. The effects of Al-stress (0.1 mM were studied on winter wheat; seedlings were grown hydroponically, at acidic pH. After two weeks, the root weight was decreased; a significant difference was found in the P- and Ca-content. The shoot weight and element content changed slightly; Al-content in the root was one magnitude higher than in the shoot, while Al-translocation was limited. The root plasma membrane H+-ATPase has central role in the uptake processes; Al-stress increased the Mg2+-ATPase activity of the microsomal fraction.

  6. AN ANALYSIS OF THE DIFFERENTIATION STRATEGIES OF RURAL FOUNDRIES IN THE BEGINNING OF THE 20TH CENTURY IN THE PROVINCE OF QUEBEC

    Directory of Open Access Journals (Sweden)

    Lisa Baillargeon

    2009-01-01

    Full Text Available The business model and strategic position of Quebec's rural foundries at the beginning of the 20th century is virtually unknown. Inferences have been made based on pictorial and oral data sources. This data reveals that successful rural foundries were, in essence, confined to producing and selling agricultural tools to local farmers on an as-needed basis, because large urban foundries were already mass-producing domestic and industrial objects. In contrast, use of detailed accounting records and advertising publications of three rural foundries over the 1900 to 1914 period provides a clearer picture of the production and of the clientele of those rural foundries. Analysis of these sources suggests that the strategic business model of rural foundries was much more elaborate than the existing literature posits. Rural owner-managers of the early 20th century were sophisticated strategists, marketers, and operators.

  7. Investigation of the formability of aluminium alloys at elevated temperatures

    Science.gov (United States)

    Tisza, M.; Budai, D.; Kovács, P. Z.; Lukács, Zs

    2016-11-01

    Aluminium alloys are more and more widely applied in car body manufacturing. Increasing the formability of aluminium alloys are one of the most relevant tasks in todays’ research topics. In this paper, the focus will be on the investigation of the formability of aluminium alloys concerning those material grades that are more widely applied in the automotive industry including the 5xxx and 6xxx aluminium alloy series. Recently, besides the cold forming of aluminium sheets the forming of aluminium alloys at elevated temperatures became a hot research topic, too. In our experimental investigations, we mostly examined the EN AW 5754 and EN AW 6082 aluminium alloys at elevated temperatures. We analysed the effect of various material and process parameters (e.g. temperature, sheet thickness) on the formability of aluminium alloys with particular emphasis on the Forming Limit Diagrams at elevated temperatures in order to find the optimum forming conditions for these alloys.

  8. Structural colours and applications to anodised aluminium surfaces

    DEFF Research Database (Denmark)

    Johansen, Villads Egede

    This thesis investigates possible ways of creating aluminium with a milky white, metallic appearance for decorative purposes. Since white cannot be obtained through traditional absorption based dyeing of aluminium, optical mechanisms based on scattering by nanostructures are studied in order...

  9. Effect of aluminium phosphate as admixture on oxychloride cement

    Indian Academy of Sciences (India)

    M P S Chandrawat; R N Yadav

    2000-02-01

    The effect of admixing of aluminium phosphate on oxychloride cement in the matrix has been investigated. It is shown that aluminium phosphate retards the setting process of the cement and improves water-tightness.

  10. Influence of carbonization conditions on micro-pore structure of foundry formed coke produced with char

    Energy Technology Data Exchange (ETDEWEB)

    Jun Qiao; Jianjun Wu; Jingru Zu; Zhiyuan Gao; Guoli Zhou

    2009-07-01

    There are few studies on coke's micro-pore structure in recent years, however, micro-pore structure of foundry coke determines its macroscopically quality index and reactivity in cupola furnace. Effect of such factors on micro-pore structure were investigated under different carbonization conditions with certain ratio of raw materials and material forming process in this article as charging temperature (A); braised furnace time (B); heating rate of the first stage (C)and the second stage (D) and holding time of ultimate temperature (E). Research showed that charging temperature was the most influential factor on the coke porosity, pore volume, pore size and specific surface area. It is suggested that formation of plastic mass and releasing rate of volatile during carbonization period are two main factors on microstructure of foundry coke while charging temperature contributes most to the above factors. 6 refs., 4 figs., 9 tabs.

  11. Flowable fill using waste foundry sand: A substitute for compacted or stabilized soil

    Energy Technology Data Exchange (ETDEWEB)

    Bhat, S.T.; Lovell, C.W. [Purdue Univ., West Lafayette, IN (United States). School of Civil Engineering

    1997-12-31

    Flowable fill is generally a mixture of sand, fly ash, a small amount of cement, and water. Sand is the major component of most flowable fill mixes; consequently, using a waste material as a substitute for natural sand results in the beneficial use of the waste material. Waste foundry sand (WFS) was used as a fine aggregate in this study. Three green sands from ferrous foundries and two class F fly ashes were used. The flow behavior, hardening characteristics, ultimate strength behavior, and permeability characteristics of flowable fill were investigated. The penetration resistance necessary to sustain walkability as the fresh flowable fill hardens was determined. The pH of pore solution of hardened flowable fill indicated that the potential for corrosivity is low. The toxicity tests indicated that some WFSs are environmentally safe.

  12. EVALUATION OF THE BENTONITE CONTENT IN SPENT FOUNDRY SANDS AS A FUNCTION OF HYDRAULIC CONDUCTIVITY COEFFICIENT

    Directory of Open Access Journals (Sweden)

    Schirlene Chegatti

    2013-06-01

    Full Text Available This study evaluates the relationship of the bentonite content and hydraulic conductivity coefficient (k of waste foundry sands in tests of hydraulic conductivity in a flexible wall permeameter. The test samples had concentrations of activated sodium bentonite and natural sodium bentonite between 4% and 15%. It was also analyzed chemically the liquid leachate (aluminum, barium, chromium, cadmium, lead, phenols, iron, fluoride, and manganese, following de standard tests of Standard Methods 3111 B e D for the determination of this components in liquid samples. The experiments were supplemented with cation exchange capacity analysis. The results indicate that the values of are is related to the content of bentonite in waste foundry sand and the percolation from this waste disposal.

  13. Optimising network flow for cost- and value- efficient operation of the supplier-to-foundry system

    Directory of Open Access Journals (Sweden)

    A. Smoliński

    2007-04-01

    Full Text Available Skillful control of a network flow, which creates a real bridge between the supplier and user, is one of the most important conditions for cost-efficient operation of an enterprise, foundry shop included. This paper describes modern principles of the network optimising for better distribution of the moulding sand, using modern methods of operational research and commonly available Excel calculation sheet equipped with an optimising tool called Solver.

  14. Monitoring of power demand of foundry machinery, using the example of paddle mixers

    Directory of Open Access Journals (Sweden)

    R. Wrona

    2008-04-01

    Full Text Available The study outlines the basic features of a newly-designed computer-supported system for monitoring and recording the instantaneous power consumption, used to control the operating parameters of foundry machinery. Explored are potential applications of the module for fast recording of instantaneous currents and voltages in a triple phase power supply system in a paddle mixer. Further research areas are indicated, to extend the system and the range of its potential applications.

  15. Moisture diffusion coefficients determination of furan bonded sands and water based foundry coatings

    DEFF Research Database (Denmark)

    Di Muoio, Giovanni Luca; Tiedje, Niels Skat

    2016-01-01

    Moisture content in furan bonded sand and water based coatings can be one of the main causes for gas related defects in large cast iron parts. Moisture diffusion coefficients for these materials are needed to precisely predict the possible moisture levels in foundry moulds. In this study, we firs...... provide an example on how it is possible to apply this knowledge to estimate moisture variation in a sand mould during production....

  16. Integration of “QES” systems on the small and medium size foundry companies in Portugal

    OpenAIRE

    Santos, Gilberto; Barbosa, J.; Pedro, Claudia

    2004-01-01

    This paper presents the present situation concerning the integration of the quality, environment and safety systems on industrial companies. A case study performed by the authors on the Portuguese foundry is presented. The present situation of this activity sector, on what concerns the application of the quality, environment and safety (QES) systems, is characterized, and the short time needs, procedures and initiatives that are being taken, or will be taken in a near future, to accomplish...

  17. Steam Assisted Accelerated Growth of Oxide Layer on Aluminium Alloys

    OpenAIRE

    2013-01-01

    Corrosion resistance of aluminium alloys is related to the composition and morphology of the oxide film on the surface of aluminium. In this paper we investigated the use of steam on the surface modification of aluminium to produce boehmite films. The study reveals a detailed investigation of the effect of vapour pressure, structure of intermetallic particles and thickness of boehmite films on the corrosion behaviour of aluminium alloys.

  18. Survey-based naming conventions for use in OBO Foundry ontology development

    Directory of Open Access Journals (Sweden)

    Mungall Chris

    2009-04-01

    Full Text Available Abstract Background A wide variety of ontologies relevant to the biological and medical domains are available through the OBO Foundry portal, and their number is growing rapidly. Integration of these ontologies, while requiring considerable effort, is extremely desirable. However, heterogeneities in format and style pose serious obstacles to such integration. In particular, inconsistencies in naming conventions can impair the readability and navigability of ontology class hierarchies, and hinder their alignment and integration. While other sources of diversity are tremendously complex and challenging, agreeing a set of common naming conventions is an achievable goal, particularly if those conventions are based on lessons drawn from pooled practical experience and surveys of community opinion. Results We summarize a review of existing naming conventions and highlight certain disadvantages with respect to general applicability in the biological domain. We also present the results of a survey carried out to establish which naming conventions are currently employed by OBO Foundry ontologies and to determine what their special requirements regarding the naming of entities might be. Lastly, we propose an initial set of typographic, syntactic and semantic conventions for labelling classes in OBO Foundry ontologies. Conclusion Adherence to common naming conventions is more than just a matter of aesthetics. Such conventions provide guidance to ontology creators, help developers avoid flaws and inaccuracies when editing, and especially when interlinking, ontologies. Common naming conventions will also assist consumers of ontologies to more readily understand what meanings were intended by the authors of ontologies used in annotating bodies of data.

  19. Evaluation and Verification of Time and Costs of Production Activities in Foundry Industry

    Directory of Open Access Journals (Sweden)

    S. Kukla

    2007-07-01

    Full Text Available This work presents the possibility of using technology of modelling and simulation of productive systems in the management of cast iron production by means of automated foundry lines to maximize assembly line structure. The computer model of foundry has been planed and conducted in order to compile the schedule of cast production. The variants of solution have been estimated talking into account time limitations imposed by clients and the criterion for prime costs appointed on the basis of the ZAR by means of aided detailed calculation according to planes of their formation. In the research, problem connected with exploitation of automatic foundry lines have been taken into consideration. Moreover, the analysis of line work stoppage has been conducted and construction of schedule of the planned service of line device has been undertaken on the basis of the knowledge of timetables of correct work of these devices. Furthermore, the operational database has been prepared so as to assemble and process data about the damaged and other line work stoppage. It should be noted that the database will give the possibility of working out the schedule of planned service. The problems has been presented by using the pocket for modelling and the simulation of productive systems – ARENA

  20. ELABORATION OF MANAGEMENT PLAN OF SOLID WASTE FROM SMALL CAST IRON FOUNDRIES

    Directory of Open Access Journals (Sweden)

    Carlos Alberto Mendes Moraes

    2013-12-01

    Full Text Available The foundry industry contributes to society meeting the demand of metal scrap recycling, but, at the same time, it brings a high risk of environmental impact for its many potentially pollutant wastes. Among these, there are slag and used foundry sand (cold cure molding. Through a survey about the production process of a small cast iron company, the collected data was compiled to determine the organizational setting in terms of generation and segregation of waste. From a complete environmental diagnosis carried out in eight small cast iron foundries, one of them was chosen to be a basis for the elaboration of an industrial solid waste management plan, which is becoming necessary to know and manage the generation of wastes qualitatively and quantitatively. A data assessment about the production process was carried out and compiled to determine the actual organizational scenario. As a result of that, it is possible to create a favorable environment to develop tools for environmental impacts prevention, which will permit the migration for more complex actions on the direction of more efficient process, cleaner production, and internal and external recycling of exceeding materials.

  1. Aluminium allergy and granulomas induced by vaccinations for children

    DEFF Research Database (Denmark)

    Andersen, Rosa Marie O; Zachariae, Claus; Johansen, Jeanne Duus

    2014-01-01

    Vaccination with aluminium-adsorbed vaccines can induce aluminium allergy with persistent itching subcutaneous nodules at the injection site - vaccination granulomas. In this article we give an overview of childhood aluminium-adsorbed vaccines available in Denmark. Through literature studies we...... examine the incidence, the symptoms and the prognosis for the vaccination granulomas and the allergy. Finally we discuss the status in Denmark....

  2. Stability of aluminium beams in case of fire

    NARCIS (Netherlands)

    Meulen, O.R. van der; Soetens, F.; Maljaars, J.

    2014-01-01

    Fire is often the dominant design criterion for aluminium structures. Present design rules for aluminium constructions in fire neglect both the decrease in susceptibility to local buckling and the effects of creep, that are intrinsic to aluminium. They may therefore either overestimate or underestim

  3. [Aluminium allergy and granulomas induced by vaccinations for children].

    Science.gov (United States)

    Andersen, Rosa Marie Ø; Zachariae, Claus; Johansen, Jeanne Duus

    2015-04-27

    Vaccination with aluminium-adsorbed vaccines can induce aluminium allergy with persistent itching subcutaneous nodules at the injection site – vaccination granulomas. In this article we give an overview of childhood aluminium-adsorbed vaccines available in Denmark. Through literature studies we examine the incidence, the symptoms and the prognosis for the vaccination granulomas and the allergy. Finally we discuss the status in Denmark.

  4. Energy Absorption of Monolithic and Fibre Reinforced Aluminium Cylinders

    NARCIS (Netherlands)

    De Kanter, J.L.C.G.

    2006-01-01

    Summary accompanying the thesis: Energy Absorption of Monolithic and Fibre Reinforced Aluminium Cylinders by Jens de Kanter This thesis presents the investigation of the crush behaviour of both monolithic aluminium cylinders and externally fibre reinforced aluminium cylinders. The research is based

  5. Aluminium hydroxide-induced granulomas in pigs

    DEFF Research Database (Denmark)

    Valtulini, S; Macchi, C; Ballanti, P

    2005-01-01

    The effect of intramuscular injection of 40 mg/2 ml aluminium hydroxide in the neck of pigs was examined in a number of ways. The investigation followed repeated slaughterhouse reports, according to which 64.8% of pigs from one particular farm were found at slaughter to have one or more nodules...... in the muscles of the neck (group slaughtered). The pigs had been injected with a vaccine containing 40 mg/2 ml dose of aluminium hydroxide as adjuvant. Research consisted of two phases: first, an epidemiological study was carried out, aimed at determining the risk factors for the granulomas. The results...... and adjuvant) to pigs inoculated twice with apyrogenic bi-distilled water (group water) and to pigs inoculated once with the adjuvant and once with apyrogenic bi-distilled water (group adjuvant/water). Both studies agreed in their conclusions, which indicate that the high amount of aluminium hydroxide...

  6. The binding of phosphonic acids at aluminium oxide surfaces and correlation with passivation of aluminium flake.

    Science.gov (United States)

    Cooper, Rachel J; Camp, Philip J; Henderson, David K; Lovatt, Paul A; Nation, David A; Richards, Stuart; Tasker, Peter A

    2007-04-07

    Measurements of adsorption isotherms of a series of thirteen mono- and di-phosphonic acids have shown that these bind strongly to the surface of high surface area aluminium trihydroxide. The incorporation of such phosphonates into a suspension of aluminium flake in an aqueous medium, modelling the continuous phase of a water-based paint, greatly suppresses the evolution of hydrogen. Whilst strong binding of the phosphonate to aluminium oxides is an essential criterion for good passivation, other factors such as the hydrophobicity of the ligand are also important in suppressing hydrogen-evolution.

  7. Diamond grooving of rapidly solidified optical aluminium

    Science.gov (United States)

    Abou-El-Hossein, Khaled; Hsu, Wei-Yao; Ghobashy, Sameh; Cheng, Yuan-Chieh; Mkoko, Zwelinzima

    2015-10-01

    Traditional optical aluminium grades such as Al 6061 are intensively used for making optical components for applications ranging from mould insert fabrication to laser machine making. However, because of their irregular microstructure and relative inhomogeneity of material properties at micro scale, traditional optical aluminium may exhibit some difficulties when ultra-high precision diamond turned. Inhomogeneity and micro-variation in the material properties combined with uneven and coarse microstructure may cause unacceptable surface finish and accelerated tool wear, especially in grooving operation when the diamond tool edge is fully immersed in the material surface. Recently, new grades of optical aluminium that are featured by their ultra-fine microstructure and improved material properties have been developed to overcome the problem of high tool wear rates. The new aluminium grades have been developed using rapid solidification process which results in extremely small grain sizes combined with improved mechanical properties. The current study is concerned with investigating the performance of single-point diamond turning when grooving two grades of rapidly solidified aluminium (RSA) grades: RSA905 which is a high-alloyed aluminium grade and RSA443 which has a high silicon content. In this study, two series of experiments employed to create radial microgrooves on the two RSA grades. The surface roughness obtained on the groove surface is measured when different combinations of cutting parameters are used. Cutting speed is varied while feed rate and depth of cut were kept constant. The results show that groove surface roughness produced on RSA443 is higher than that obtained on RSA905. Also, the paper reports on the effect of cutting speed on surface roughness for each RSA grade.

  8. New aluminium alloys with high lithium content

    Energy Technology Data Exchange (ETDEWEB)

    Schemme, K.; Velten, B.

    1989-06-01

    Since the early 80's there have been made great efforts to replace the high strength aluminium alloys for the aircraft and space industry by a new generation of aluminium-lithium alloys. The attractivity of this kind of alloys could be increased by a further reduction of their density, caused by an increasing lithium content (/ge/ 5 wt.% Li). Therefore binary high-lithium containing alloys with low density are produced and metallografically investigated. A survey of their strength and wear behavior is given by using tensile tests and pin abrasing tests. (orig.).

  9. China’s Aluminium Consumption and the Related Policies

    Institute of Scientific and Technical Information of China (English)

    2006-01-01

    <正>China is a major aluminium consumer country in the world. In 2005, China produced 7.81 million tons aluminium and imported 640,000 tons. Meanwhile, China also exported 1.32 million tons aluminium in 2005. China’s apparent consumption of aluminium in 2005 was about 7.1 million tons, which was 9.3 times over that in 1990. China’s aluminium consumption growth has kept at an annual average of 16.1 per cent since 1990, which makes China the

  10. China’s Production and Market of Aluminium Extruded Profiles

    Institute of Scientific and Technical Information of China (English)

    2008-01-01

    <正>Chinese aluminium extrusion industry came into existence at the early 1950s with most products used in military industry and national defence.At the beginning of 1980s,the produc- tion of construction aluminium profiles started simultaneously in North and South China.In the following thirty years,the aluminium extru- sion industry entered into a quickly developing stage with a focus on construction aluminium profiles.With the blooming real estate industry, the demand for construction aluminium profiles from the domestic market has a tendency of yearly increase.From 2000,the quick devel- opments of China’s auto and railway vehicle

  11. Challenges in LCA modelling of multiple loops for aluminium cans

    DEFF Research Database (Denmark)

    Niero, Monia; Olsen, Stig Irving

    packaging scrap sources (i.e. used beverage can and mixed aluminium packaging) to understand the limiting factors for multiple loop aluminium can recycling. Secondly, we performed a comparative LCA of aluminium can production and recycling in multiple loops considering the two aluminium packaging scrap...... this information to perform an LCA of 30 recycling loops based on the actual alloy composition. From the comparative LCA the closed product loop option (i.e. using used beverage can scraps) turned out to have lower environmental impact than the open loop option (i.e. using mixed aluminium packaging scraps...

  12. Aluminium: a natural adjuvant in Leishmania transmission via sand flies?

    Science.gov (United States)

    Maingon, Rhayza; Khela, Amandeep; Sampson, Christopher; Ward, Richard; Walker, Karen; Exley, Christopher

    2008-11-01

    Genetically identical Leishmania chagasi/infantum parasites cause both atypical cutaneous leishmaniasis and visceral leishmaniasis. In this report we have tested the first part of a hypothesis that states that the form of this disease that is manifested depends upon the adjuvant-like activity of aluminium of dietary origin accumulated in the salivary gland of the sand fly vector. In sand flies fed aluminium-supplemented sucrose we have used histochemistry to qualitatively identify aluminium in their salivary glands and graphite furnace atomic absorption spectrometry to quantify the aluminium content of dissected salivary glands. Aluminium may be acting as a natural adjuvant in some forms of leishmaniasis.

  13. [Risk and features of occupational diseases in nonferrous metallurgy workers of Kolsky Transpolar area].

    Science.gov (United States)

    Siurin, S A; Chashchin, V P; Frolova, N M

    2015-01-01

    The study covered data on 977 cases of occupational diseases in 615 workers of nonferrous metallurgy in Kolsky Transpolar area. Findings are high risk of occupational diseases in workers engaged into electrolysis production of aluminium, all nickel reprocessing and pyrometallic copper reprocessing (GR 7.02-10.0). Electrolysis operators and anode operators of aluminium production are more prone to occupational diseases, with bone and muscular disorders (46.8%) prevalent in the morbidity structure. Respiratory diseases are more prevalent (68.2-100%) in the occupational morbidity structure of copper-nickelindustry workers. Conclusion is made on mandatory improvement of the work conditions and more effective individual protective means against occupational hazards in workers of nonferrous metallurgy in Kolsky Transpolar area.

  14. Irradiation damage in aluminium single crystals produced by 50-keV aluminium and copper ions

    DEFF Research Database (Denmark)

    Henriksen, L.; Johansen, A.; Koch, J.;

    1968-01-01

    Aluminium single crystals, thin enough to be examined by electron microscopy, have been irradiated with 50-keV aluminium and copper ions. The irradiation fluxes were in the range 1011–1014 cm−2 s−1 and the doses were from 6 × 1012 to 6 × 1014 cm−2. Irradiation along either a or a direction produc...

  15. Flexural buckling of fire exposed aluminium columns

    NARCIS (Netherlands)

    Maljaars, J.; Twilt, L.; Soetens, F.

    2009-01-01

    In order to study buckling of fire exposed aluminium columns, a finite element model is developed. The results of this model are verified with experiments. Based on a parametric study with the finite element model, it is concluded that the simple calculation model for flexural buckling of fire expos

  16. Aluminium building and civil engineering structures

    NARCIS (Netherlands)

    Soetens, F.; Mennink, J.

    1999-01-01

    The design of aluminium structures in building and civil engineering applications is different from designing in traditional materials. This difference is based on the physical and mechanical properties of the material and the freedom of cross-sectional shape provided by the extrusion manufacturing

  17. Dissolved aluminium in the Southern Ocean

    NARCIS (Netherlands)

    Middag, R.; van Slooten, C.; de Baar, H. J. W.; Laan, P.

    2011-01-01

    Dissolved aluminium (Al) occurs in a wide range of concentrations in the world oceans. The concentrations of Al in the Southern Ocean are among the lowest ever observed. An all-titanium CTD sampling system makes it possible to study complete deep ocean sections of Al and other trace elements with th

  18. Aluminium overhead highway traffic sign structures

    NARCIS (Netherlands)

    Courage, W.M.G.; Soetens, F.; Noordzij, R.; Drabbels, J.

    1998-01-01

    This paper deals with the design and manufacturing of aluminium overhead sign structures. These gantries are built up by using two X-shaped column frames connected by a triangular space frame girder. Slenderness and a low solidity ratio were objectives in the architectonic design. Braces and main ch

  19. Steam generated conversion coating on aluminium alloys

    DEFF Research Database (Denmark)

    Din, Rameez Ud; Jellesen, Morten Stendahl; Ambat, Rajan

    pressure steam produced by an autoclave at a temperature of 107 – 121 °C and pressure of 15 -17 psi for 10 minutes to produce a thin coating of aluminium oxide. The aim of this study is to understand the effect of high pressure steam with and without different chemical additives on surface morphology...

  20. Molecular breeding of cereals for aluminium resistance

    Science.gov (United States)

    Aluminium (Al3+) toxicity is the primary factor limiting crop production on acidic soils worldwide. In addition to an application of lime for soil amelioration, Al3+ resistant plant varieties have been deployed to raise productivity on such hostile soils. This has been possible due to the exploita...

  1. Indentation of aluminium foam at low velocity

    Directory of Open Access Journals (Sweden)

    Shi Xiaopeng

    2015-01-01

    Full Text Available The indentation behaviour of aluminium foams at low velocity (10 m/s ∼ 30 m/s was investigated both in experiments and numerical simulation in this paper. A flat-ended indenter was used and the force-displacement history was recorded. The Split Hopkinson Pressure bar was used to obtain the indentation velocity and forces in the dynamic experiments. Because of the low strength of the aluminium foam, PMMA bar was used, and the experimental data were corrected using Bacon's method. The energy absorption characteristics varying with impact velocity were then obtained. It was found that the energy absorption ability of aluminium foam gradually increases in the quasi-static regime and shows a significant increase at ∼10 m/s velocity. Numerical simulation was also conducted to investigate this process. A 3D Voronoi model was used and models with different relative densities were investigated as well as those with different failure strain. The indentation energy increases with both the relative density and failure strain. The analysis of the FE model implies that the significant change in energy absorption ability of aluminium foam in indentation at ∼10 m/s velocity may be caused by plastic wave effect.

  2. Older workers

    NARCIS (Netherlands)

    Ybema,J.F.; Giesen, F.

    2014-01-01

    Due to an ageing population and global economic competition, there is a societal need for people to extend their working lives while maintaining high work productivity. This article presents an overview of the labour participation, job performance, and job characteristics of older workers in the Eur

  3. Foundry industries: environmental aspects and environmental condition indicators; Industrias de fundicion: aspectos ambientales e indicadores de condicion ambiental

    Energy Technology Data Exchange (ETDEWEB)

    Sosa, B. s.; Banda-Noriega, R. B.; Guerrero, E. M.

    2013-03-01

    Nowadays, environmental indicators are widely used as effective tools to assist decision-making in both public and private sectors. The lack of literature and research about local and regional Environmental Condition Indicators (ECI), the poor knowledge regarding solid waste generation, effluents and gas emissions from foundry industries, and their particular location in the urban area of Tandil, Argentina are the main reasons for this investigation, aiming to develop a set a of ECI to provide information about the environment in relation to the foundry industry. The study involves all the foundries located in the city between March and April 2010. The set of ECI developed includes 9 indicators for air, 5 for soil and 1 for water. Specific methodology was used for each indicator. (Author) 31 refs.

  4. Aluminium in brain tissue in familial Alzheimer's disease.

    Science.gov (United States)

    Mirza, Ambreen; King, Andrew; Troakes, Claire; Exley, Christopher

    2017-03-01

    The genetic predispositions which describe a diagnosis of familial Alzheimer's disease can be considered as cornerstones of the amyloid cascade hypothesis. Essentially they place the expression and metabolism of the amyloid precursor protein as the main tenet of disease aetiology. However, we do not know the cause of Alzheimer's disease and environmental factors may yet be shown to contribute towards its onset and progression. One such environmental factor is human exposure to aluminium and aluminium has been shown to be present in brain tissue in sporadic Alzheimer's disease. We have made the first ever measurements of aluminium in brain tissue from 12 donors diagnosed with familial Alzheimer's disease. The concentrations of aluminium were extremely high, for example, there were values in excess of 10μg/g tissue dry wt. in 5 of the 12 individuals. Overall, the concentrations were higher than all previous measurements of brain aluminium except cases of known aluminium-induced encephalopathy. We have supported our quantitative analyses using a novel method of aluminium-selective fluorescence microscopy to visualise aluminium in all lobes of every brain investigated. The unique quantitative data and the stunning images of aluminium in familial Alzheimer's disease brain tissue raise the spectre of aluminium's role in this devastating disease.

  5. Microemulsion extraction separation and determination of aluminium species by spectrofluorimetry.

    Science.gov (United States)

    Lu, Jusheng; Tian, Jiuying; Guo, Na; Wang, Yan; Pan, Yichun

    2011-01-30

    A simple and sensitive microemulsion extraction separation method was developed for the speciation of aluminium in tea samples by spectrofluorimetry. With 8-hydroxyquinoline (8-HQ) as the chelating agent and Triton X-100 Winsor II microemulsion as the extractant, separation of aluminium species in different pH solutions was achieved by microemulsion extraction. The formation of microemulsion, the conditions of extraction and determination of aluminium species were studied. The results showed that, the contents of aluminium species in tea leaves and infusions samples, such as total aluminium, total soluble aluminium, total granular aluminium, inorganic aluminium except Al-F, and (Al-F+Al-org), were obtained successfully under the optimal conditions. The limit of detection was 0.23 μg L(-1) in pH 9.5 solution, and 0.59 μg L(-1) in pH 6.0 solution respectively; the precision (RSD) for 11 replicate measurements of 10 μg L(-1) aluminium was 2.1% in pH 9.5 solution, and 2.8% in pH 6.0 solution respectively; the recoveries for the spiked samples were 96.8-103.5%. The proposed method is simple and efficient, which has been applied to the speciation of aluminium in tea samples with satisfactory results.

  6. 100% foundry compatible packaging and full wafer release and die separation technique for surface micromachined devices

    Energy Technology Data Exchange (ETDEWEB)

    OLIVER,ANDREW D.; MATZKE,CAROLYN M.

    2000-04-06

    A completely foundry compatible chip-scale package for surface micromachines has been successfully demonstrated. A pyrex (Corning 7740) glass cover is placed over the released surface micromachined die and anodically bonded to a planarized polysilicon bonding ring. Electrical feedthroughs for the surface micromachine pass underneath the polysilicon sealing ring. The package has been found to be hermetic with a leak rate of less than 5 x 10{sup {minus}8} atm cm{sup {minus}3}/s. This technology has applications in the areas of hermetic encapsulation and wafer level release and die separation.

  7. Mechanical engineering note - safety analysis of molten uranium/water interaction in the uranium foundry furnace

    Energy Technology Data Exchange (ETDEWEB)

    Gourdin, W H; Sze, J

    1999-08-19

    This Engineering Note describes the development of the accident criteria used the basis for the design of the uranium foundry vacuum vessel. The results of this analysis provide input into other safety notes that investigate how well the uranium containment boundary will maintain its integrity during the design basis accident. The preventative measures that have been designed into the system to minimize the potential to produce a flammable gas mixture are described. The system response is designed for consistency with applicable sections of the LLNL Health and Safety Manual, as well as the Mechanical engineering Safety Design Standards.

  8. Assessment of Occupational Exposure to Dust and Crystalline Silica in Foundries

    OpenAIRE

    Ali OMIDIANIDOST; Mehdi GHASEMKHANI; Azari, Mansour R.; Golbabaei,Farideh

    2015-01-01

    Background: The term “crystalline silica” refers to crystallized form of SiO2 and quartz, as the most abundant compound on the earth’s crust; it is capable of causing silicosis and lung cancer upon inhaling large doses in the course of occupational exposure. The aim of this study was to assess occupational exposure to dust and crystalline silica in foundries in Pakdasht, Iran. Materials and Methods: In this study, airborne dust samples were collected on PVC filters (37 mm diameter, 0.8 mm por...

  9. 铸造企业逆向物流体系研究%Study on Foundry Enterprise Reverse Logistics System

    Institute of Scientific and Technical Information of China (English)

    吉鸿荣

    2011-01-01

    从铸造企业实施逆向物流的动因人手,结合某铸造企业逆向物流体系设计框架,分析了铸造企业逆向物流体系设计流程和逆向物流运作过程中应该关注的问题.%The paper first investigates the motivations for foundry enterprises to implement reverse logistics and in connection with the framework of reverse logistics system of a certain foundry enterprise, analyzes the design process and issues worth attention therein.

  10. What is the risk of aluminium as a neurotoxin?

    Science.gov (United States)

    Exley, Christopher

    2014-06-01

    Aluminium is neurotoxic. Its free ion, Al(3+) (aq), is highly biologically reactive and uniquely equipped to do damage to essential cellular (neuronal) biochemistry. This unequivocal fact must be the starting point in examining the risk posed by aluminium as a neurotoxin in humans. Aluminium is present in the human brain and it accumulates with age. The most recent research demonstrates that a significant proportion of individuals older than 70 years of age have a potentially pathological accumulation of aluminium somewhere in their brain. What are the symptoms of chronic aluminium intoxication in humans? What if neurodegenerative diseases such as Alzheimer's disease are the manifestation of the risk of aluminium as a neurotoxin? How might such an (outrageous) hypothesis be tested?

  11. Photoluminescence from Nd Doped Anodic Aluminium Oxide

    Institute of Scientific and Technical Information of China (English)

    ZHOU Zhang-Kai; PENG Xiao-Niu; SU Xiong-Rui; HAO Zhong-Hua

    2009-01-01

    We prepare Nd doped anodic aluminium oxide (Nd:AAO) template by using Nd doped aluminium foils through two-step anodization processes. Photoluminescence (PL) from the Nd:AAO template with the annealing temper-ature higher than 400℃ is observed, and the PL intensity enhanced with the increasing annealing temperature is found. We investigate the crystallization of Nd:AAO template and the excitation wavelength dependence of PL intensity, showing that the PL results from the Nd doped in the template. The approach presented may probably facilitate the fabricating of AAO with good light-emitting property, which can be used in fabrication of multifunctional nanosized films and may find applications in photonic devices.

  12. Nanoporous Aluminium Oxide Membranes as Cell Interfaces

    Directory of Open Access Journals (Sweden)

    Dorothea Brüggemann

    2013-01-01

    Full Text Available Nanoporous anodic aluminium oxide (AAO has become increasingly important in biomedical applications over the past years due to its biocompatibility, increased surface area, and the possibility to tailor this nanomaterial with a wide range of surface modifications. AAO nanopores are formed in an inexpensive anodisation process of pure aluminium, which results in the self-assembly of highly ordered, vertical nanochannels with well-controllable pore diameters, depths, and interpore distances. Because of these outstanding properties AAO nanopores have become excellent candidates as nanostructured substrates for cell-interface studies. In this comprehensive review previous surveys on cell adhesion and proliferation on different AAO nanopore geometries and surface modifications are highlighted and summarised tabularly. Future applications of nanoporous alumina membranes in biotechnology and medicine are also outlined, for instance, the use of nanoporous AAO as implant modifications, coculture substrates, or immunoisolation devices.

  13. The Friction of Saline Ice on Aluminium

    Directory of Open Access Journals (Sweden)

    Christopher Wallen-Russell

    2016-01-01

    Full Text Available The friction of ice on other materials controls loading on offshore structures and vessels in the Arctic. However, ice friction is complicated, because ice in nature exists near to its melting point. Frictional heating can cause local softening and perhaps melting and lubrication, thus affecting the friction and creating a feedback loop. Ice friction is therefore likely to depend on sliding speed and sliding history, as well as bulk temperature. The roughness of the sliding materials may also affect the friction. Here we present results of a series of laboratory experiments, sliding saline ice on aluminium, and controlling for roughness and temperature. We find that the friction of saline ice on aluminium μice-al=0.1 typically, but that this value varies with sliding conditions. We propose physical models which explain the variations in sliding friction.

  14. Multiply-negatively charged aluminium clusters and fullerenes

    Energy Technology Data Exchange (ETDEWEB)

    Walsh, Noelle

    2008-07-15

    Multiply negatively charged aluminium clusters and fullerenes were generated in a Penning trap using the 'electron-bath' technique. Aluminium monoanions were generated using a laser vaporisation source. After this, two-, three- and four-times negatively charged aluminium clusters were generated for the first time. This research marks the first observation of tetra-anionic metal clusters in the gas phase. Additionally, doubly-negatively charged fullerenes were generated. The smallest fullerene dianion observed contained 70 atoms. (orig.)

  15. Improvement of photodynamic activity of aluminium sulphophthalocyanine due to biotinylation

    Science.gov (United States)

    Meerovich, Irina G.; Jerdeva, Victoria V.; Derkacheva, Valentina M.; Meerovich, Gennadii A.; Lukyanets, Eugeny A.; Kogan, Eugenia A.; Savitsky, Alexander P.

    2003-09-01

    The photodynamic activity of dibiotinylated aluminium sulphophthalocyanine in vitro and in vivo were studied. It was obtained that in vitro dibiotinylated aluminium sulphophthalocyanine provides the effective damage of small cell lung carcinoma OAT-75. In vivo dibiotinylated aluminium sulphophthalocyanine causes destruction of tumor (Erlich carcinoma), results in total necrosis of tumor tissue and expresses vascular damage (trombosis and destruction of vascular walls) even in concentration 0.25 mg/kg of a body weight.

  16. Usage of Neural Network to Predict Aluminium Oxide Layer Thickness

    OpenAIRE

    2015-01-01

    This paper shows an influence of chemical composition of used electrolyte, such as amount of sulphuric acid in electrolyte, amount of aluminium cations in electrolyte and amount of oxalic acid in electrolyte, and operating parameters of process of anodic oxidation of aluminium such as the temperature of electrolyte, anodizing time, and voltage applied during anodizing process. The paper shows the influence of those parameters on the resulting thickness of aluminium oxide layer. The impact of...

  17. Corrosion of Metal-Matrix Composites with Aluminium Alloy Substrate

    Directory of Open Access Journals (Sweden)

    B. Bobic

    2010-03-01

    Full Text Available The corrosion behaviour of MMCs with aluminium alloy matrix was presented. The corrosion characteristics of boron-, graphite-, silicon carbide-, alumina- and mica- reinforced aluminium MMCs were reviewed. The reinforcing phase influence on MMCs corrosion rate as well as on various corrosion forms (galvanic, pitting, stress corrosion cracking, corrosion fatique, tribocorrosion was discussed. Some corrosion protection methods of aluminium based MMCs were described

  18. Un-optimistic Prospects for the Westward Movement of Aluminium

    Institute of Scientific and Technical Information of China (English)

    2014-01-01

    <正>The westward movement of aluminium is essential for the industrial development.Up till now,the northwestern area has planned to construct more than 40 aluminium projects with a total production capacity of over 20 million tons.The future rate of progress of newly constructed projects are directly related to the supplies of the aluminium market,having critical guiding meaning for the trends of

  19. Wearing tests on aluminium coated with diamond by triboadhesion

    Institute of Scientific and Technical Information of China (English)

    J.M.RodríguezLelis; B.D.Angulo; J.O.Colín; J.PorcayoCalderón

    2001-01-01

    In this work the results obtained from subjecting aluminium coated with diamond by tri-boadhesion to a wearing process with a plane rider. Here it is shown the ratio of the normal toshearing forces, called friction factor, as an indication of the resistance of the surface. It was foundthat the film of the aluminium coated with diamond resisted three times compared with the oxida-tion film of commercial aluminium, which for the purpose of this work was considered withoutcoating.

  20. Friction factor of CP aluminium and aluminium–zinc alloys

    Indian Academy of Sciences (India)

    N Vidhya Sagar; K S Anand; A C Mithun; K Srinivasan

    2006-12-01

    Friction factor has been determined for CP aluminium and aluminium–zinc alloys using ring compression test at different temperatures from 303 K to 773 K. It is found that CP aluminium exhibits sticking whereas Al–Zn alloys do not exhibit sticking at elevated temperatures. Hot working of Al–Zn alloy is easier than that of CP aluminium at 773 K. As zinc content increases up to 10 wt% the friction factor decreases up to 0.02.

  1. Welding distortion of aluminium structural members

    Energy Technology Data Exchange (ETDEWEB)

    Goglio, L. [Politecnico di Torino (Italy). Dept. of Mech.; Gugliotta, A. [Politecnico di Torino (Italy). Dept. of Mech.; Pasquino, D. [Politecnico di Torino (Italy). Dept. of Mech.

    1996-12-31

    The paper deals with the angular distortion induced in aluminium tubular beams during welding to prepare T junctions. The research, based on experimental measurements, makes use of statistical methods to identify the parameters (beam section, weld length, welding direction, etc.) that influence the angular change. The results are discussed also considering a model known from the literature. It is found that the distortion is generally low and can be minimized by a proper welding process. (orig.)

  2. China will Reduce Aluminium Export in 2005

    Institute of Scientific and Technical Information of China (English)

    2005-01-01

    <正>Starting from January 1, 2005, China eliminated the 8 per cent export tax rebate for aluminium, and further more, the exporters will have to pay 5 per cent export tax. This is beyond the expectations of the producers, for most of them thought only the 8 per cent export tax rebate would be eliminated and it was still too early to add the export tax.

  3. Optical coordinate scanners applied for the inspection of large scale housings produced in foundry technology

    Directory of Open Access Journals (Sweden)

    M. Grzelka

    2010-01-01

    Full Text Available The paper presents possibilities of the dimensional and geometry measurement of the large scale casting details with a coordinate measuring technique. In particular, the analysis has been devoted to the measurement strategy in case of the measurement of large scale detail (larger than 1000 mm made in foundry technology, with the 3D optical scanner. The attention was paid on the possibility created by the advanced software attached to the scanner for measurement data processing. Preparation to the geometrical accuracy analysis of the measured objects consisted of the identification of particular geometrical features based on the large number of probing points, as well as the creation of the coordinate systems derived from the best-fitting algorithms which calculate the inscribed or circumscribed geometrical elements. Analysis of accuracy in every probing point has been performed through the comparison of their coordinates with nominal values set by 3D model. Application of the 3D optical coordinate scanner with advanced measurement software for the manufacturing accuracy inspection is very useful in case of large scale details produced with foundry technologies and allows to carry out full accuracy analysis of the examined detail.

  4. Pore structure development of in-situ pyrolyzed coals for pollution prevention in iron foundries

    Energy Technology Data Exchange (ETDEWEB)

    Huang, He; Cannon, Fred S. [Department of Civil and Environmental Engineering, The Pennsylvania State University, 212 Sackett Building, University Park, PA 16802 (United States); Wang, Yujue [Department of Environmental Science and Engineering, Tsinghua University, Bejing, 100084 (China)

    2009-09-15

    A protocol was devised for preparing pyrolyzed coals that could be made in-situ at foundries to capture volatile organic compound (VOC) emission. This pyrolysis created extensive micropore volume in lignite over a broad range of temperature and time; and could use waste heat from cupola exhaust gases by a heat-exchange tube. For foundry application, moderate porous carbon with relatively uniform pores over wide ranges of temperature and time would be more practical than highly porous activated carbon (AC) that requires narrowly-controlled operations. This pyrolysis protocol was developed in a thermogravimetric analyzer (TGA) and in a small tube furnace, while using lignite, bituminous coal, and anthracite. The lignite yielded the most pore volume; and this was relatively uniform (0.1-0.13 mL/g of pores) while temperatures were 600-900 C, and times were 0-60 min. Smaller grain sizes yielded improved porosity; and this corresponded to more release of phenols and naphthalenes from smaller grains, as discerned by TGA-mass spectroscopy (MS). TGA-MS also revealed that improved pore development between 600-800 C corresponded to the release of CO{sub 2} and H{sub 2}O; and concurrently higher slurry pH linked to less oxygenated functionality. Adsorption of benzene was compared between the in-situ porous carbon and a commercial AC. (author)

  5. A Production Planning Model for Make-to-Order Foundry Flow Shop with Capacity Constraint

    Directory of Open Access Journals (Sweden)

    Xixing Li

    2017-01-01

    Full Text Available The mode of production in the modern manufacturing enterprise mainly prefers to MTO (Make-to-Order; how to reasonably arrange the production plan has become a very common and urgent problem for enterprises’ managers to improve inner production reformation in the competitive market environment. In this paper, a mathematical model of production planning is proposed to maximize the profit with capacity constraint. Four kinds of cost factors (material cost, process cost, delay cost, and facility occupy cost are considered in the proposed model. Different factors not only result in different profit but also result in different satisfaction degrees of customers. Particularly, the delay cost and facility occupy cost cannot reach the minimum at the same time; the two objectives are interactional. This paper presents a mathematical model based on the actual production process of a foundry flow shop. An improved genetic algorithm (IGA is proposed to solve the biobjective problem of the model. Also, the gene encoding and decoding, the definition of fitness function, and genetic operators have been illustrated. In addition, the proposed algorithm is used to solve the production planning problem of a foundry flow shop in a casting enterprise. And comparisons with other recently published algorithms show the efficiency and effectiveness of the proposed algorithm.

  6. Tools and Strategies for Product Life Cycle Management ñ A Case Study in Foundry

    Science.gov (United States)

    Patil, Rajashekar; Kumar, S. Mohan; Abhilash, E.

    2012-08-01

    Advances in information and communication technology (ICT) have opened new possibilities of collaborations among the customers, suppliers, manufactures and partners to effectively tackle various business challenges. Product Life Cycle Management(PLM) has been a proven approach for Original Equipment Manufacturers (OEMs) to increase their productivity, improve their product quality, speed up delivery, and increase their profit and to become more efficient. However, their Tier 2 and Tier 3 suppliers like foundry industries are still in their infancy without adopting PLM. Hence to enhance their understanding, the basic concepts, the tools and strategies for PLM are presented is this paper. By selecting and implementing appropriate PLM strategies in a small foundry, an attempt was also made to understand the immediate benefits of using PLM tools (commercial PLM software and digital manufacturing tools). This study indicated a reduction in lead time and improved utilization of organizational resources in the production of automobile impeller. These observations may be further extrapolated to other multiproduct, multi-discipline and multi-customer companies to realize the advantages of using PLM technology

  7. Thermal formation of corundum from aluminium hydroxides prepared from various aluminium salts

    Indian Academy of Sciences (India)

    J Temuujin; Ts JADAMBAA; K J D Mackenzie; P Angerer; F Porte; F Riley

    2000-08-01

    Aluminium hydroxides have been precipitated from various aluminium salts and the differences in their thermal behaviour have been investigated. Pseudoboehmite derived from the nitrate, sulfate and chloride all form -Al2O3 at ∼ 400°C but the formation of -Al2O3 at 1200°C occurs more readily in the material derived from the sulfate. This contains a higher concentration of anionic impurities related to differences in the solubility of the original aluminium salts. The sulfate is retained in the gel to higher temperatures at which its eventual decomposition may lead to the formation of a reactive pore structure which facilitates the nucleation of -Al2O3.

  8. Structural engineering of nanoporous anodic aluminium oxide by pulse anodization of aluminium.

    Science.gov (United States)

    Lee, Woo; Schwirn, Kathrin; Steinhart, Martin; Pippel, Eckhard; Scholz, Roland; Gösele, Ulrich

    2008-04-01

    Nanoporous anodic aluminium oxide has traditionally been made in one of two ways: mild anodization or hard anodization. The first method produces self-ordered pore structures, but it is slow and only works for a narrow range of processing conditions; the second method, which is widely used in the aluminium industry, is faster, but it produces films with disordered pore structures. Here we report a novel approach termed "pulse anodization" that combines the advantages of the mild and hard anodization processes. By designing the pulse sequences it is possible to control both the composition and pore structure of the anodic aluminium oxide films while maintaining high throughput. We use pulse anodization to delaminate a single as-prepared anodic film into a stack of well-defined nanoporous alumina membrane sheets, and also to fabricate novel three-dimensional nanostructures.

  9. Synthesis of aluminium nanoparticles by arc evaporation of an aluminium cathode surface

    Indian Academy of Sciences (India)

    M Gazanfari; M Karimzadeh; S Ghorbani; M R Sadeghi; G Azizi; H Karimi; N Fattahi; Z Karimzadeh

    2014-06-01

    Aluminium nanoparticles (Al Nps) are synthesized using arc discharge method by applying direct current between aluminium electrodes in liquid environment without any use of vacuum equipment, heat exchangers, high temperatures furnaces and inert gases. After synthesis of Al Nps, in situ coating process on the nanoparticles was performed immediately. The effects of media on the yield and morphology of aluminium nanoparticles were investigated. Analysis result of the samples indicated that particle size was less than 30 nm, when 120 A/cm2 arc current was used. In addition, coating agent can affect arc velocity, arc stability, morphology and composition of the nanoparticles. Resultant nanoparticles were identified using X-ray powder diffraction (XRD), also their surface morphology was studied by scanning electron microscopy (SEM) and transmission electron microscopy (TEM) and finally the accuracy of coating was assessed with infrared (IR) spectroscopy.

  10. Friction stir welding (FSW of aluminium foam sandwich panels

    Directory of Open Access Journals (Sweden)

    M. Bušić

    2016-07-01

    Full Text Available The article focuses on the influence of welding speed and tool tilt angle upon the mechanical properties at the friction stir welding of aluminium foam sandwich panels. Double side welding was used for producing butt welds of aluminium sandwich panels applying insertion of extruded aluminium profile. Such insertion provided lower pressure of the tool upon the aluminium panels, providing also sufficient volume of the material required for the weldment formation. Ultimate tensile strength and flexural strength for three-point bending test have been determined for samples taken from the welded joints. Results have confirmed anticipated effects of independent variables.

  11. A Reaction Coating on Aluminium Alloys by Laser Processing

    OpenAIRE

    1993-01-01

    An aluminium oxide layer of 100 µm in thickness has been successfully coated on aluminium alloy 6061 and pure aluminium using a powder mixture of silicon oxide and aluminium by laser processing. A strong Al/Al2O3 interface was formed. The exothermic chemical reaction between SiO2 and Al may promote the metal/oxide wetting and the formation of Al2O3 layer. This new approach of ceramic coating on metals using a chemical reaction of other ceramics with metals may be applied to other systems.

  12. Emission of organic compounds from mould and core binders used for casting iron, aluminium and bronze in sand moulds.

    Science.gov (United States)

    Tiedje, Niels; Crepaz, Rudolf; Eggert, Torben; Bey, Niki

    2010-12-01

    Emissions from mould and core sand binders commonly used in the foundry industry have been investigated. Degradation of three different types of binders was investigated: Furfuryl alcohol (FA), phenolic urethane (PU) and resol-CO2 (RC). In each group of binders, at least two different binder compositions were tested. A test method that provides uniform test conditions is described. The method can be used as a general test method to analyse off gases from binders. Moulds, containing a standard size casting, were produced and the amount and type of organic compounds, resulting from thermal degradation of binders, was monitored when cast iron, bronze and aluminium was poured in the moulds. Binder degradation was measured by collecting off gases in a specially designed ventilation hood at a constant flow rate. Samples were taken from the ventilation system and analysed for hydrocarbons and CO content. It is shown how off-gases vary with time after pouring and shake out. Also the composition of off-gases is analysed and shown. It is further shown how the composition of off-gasses varies between different types of binders and with varying composition of the binders as well as function of the thermal load on the moulding sand.

  13. Value-Chain Dynamics of the West Point Foundry, 1817-1911: A Historical Case Analysis in Marketing

    Science.gov (United States)

    Petkus, Ed, Jr.

    2013-01-01

    This case provides the opportunity for students to explore marketing and value/supply-chain dynamics in a unique historical context. The West Point Foundry (WPF), located in Cold Spring, New York, was one of the most important manufacturing ventures in the United States from 1817 to 1911. The case outlines the supply-chain details of the WPF as…

  14. 40 CFR Table 1 to Subpart Zzzzzz... - Applicability of General Provisions to Aluminum, Copper, and Other Nonferrous Foundries Area Sources

    Science.gov (United States)

    2010-07-01

    ... 40 Protection of Environment 14 2010-07-01 2010-07-01 false Applicability of General Provisions to Aluminum, Copper, and Other Nonferrous Foundries Area Sources 1 Table 1 to Subpart ZZZZZZ of Part 63... Standards for Hazardous Air Pollutants: Area Source Standards for Aluminum, Copper, and Other...

  15. Analisis Kinerja Supplier Bahan Baku Menggunakan Integrasi Supply Chain Operations Refrence dan Analytic Hierarchy Process PT. Asia Raya Foundry

    OpenAIRE

    Jati, Wahyu Listyo

    2015-01-01

    Persaingan bisnis yang semakin cepat menuntut PT. Asia Raya Foundry sebagai salah satu perusahaan yang bergerak dibidang manufaktur pengecoran logam untuk produksi spare part mesin pabrik perkebunan dan alat berat harus memperhatikan keinginan konsumen terhadap produk. Berdasarkan penelitian yang dilakukan terdapat keluhan dari pabrik terhadap pasokan bahan baku langsung yang diperoleh dari supplier sehingga menyebabkan adanya keterlambatan dalam penyelesaian produk. Gangguan yang disebabkan ...

  16. TECHNOLOGICAL COMPLEX OF EQUIPMENT FOR REFINING AND CASTING OF STEEL AND ALLOYS IN THE FOUNDRY AND STEEL INDUSTRIES

    Directory of Open Access Journals (Sweden)

    V. I. Zolotukhin

    2013-01-01

    Full Text Available Vulcan TM is a small innovative company, specializing in the manufacture of steel and alloys casting systems and refractory accessories.Available for foundry and metallurgical industries, special technological equipment, designed and manufactured by LLC NPP “Vulkan-TM.”

  17. A new synthesis process for aluminium nitride. Nouveau procede de synthese du nitrure d'aluminium

    Energy Technology Data Exchange (ETDEWEB)

    Haussonne, J.M. (CNET, Centre Lannion B, 22 (France)); Lostec, J. (CNET, Centre Lannion B, 22 (France)); Bertot, J.P. (CNET, Centre Lannion B, 22 (France)); Lostec, L. (CNET, Centre Lannion B, 22 (France)); Sadou, S. (CNET, Centre Lannion B, 22 (France))

    1993-04-01

    Thermodynamic considerations show that, even at room temperature, pure aluminium can react with nitrogen to form the aluminium nitride AlN. However, pure aluminium does not exist: it is always surrounded by an alumina shell that protects the metal from further reactions. Furthermore, in the hypothesis where one has been able to make aluminium react with nitrogen, an aluminium nitride shell will protect as well the metal core from further oxidation. Prompted by the Lanxide process allowing to form Al/Al[sub 2]O[sub 3] composites, we have mixed aluminium powders with lithium salts, and easily synthesized pure aluminium nitride by heating the mixed powders in nitrigen at temperatures ranging from 800 to 1200 C. Starting from aluminium powders with a specific area ranging from 0.3 to 4 m[sup 2]/g, we have been able to produce aluminium nitride with specific are ranging from 1 to 20 m[sup 2]/g. Mixed with Y[sub 2]O[sub 3]-CaO and sintered at 1720 C in N[sub 2], we obtained AlN ceramics owning 92% density and 160 W/m.K thermal conductivity. (orig.).

  18. There is (still too much aluminium in infant formulas

    Directory of Open Access Journals (Sweden)

    Burrell Shelle-Ann M

    2010-08-01

    Full Text Available Abstract Background Infant formulas are sophisticated milk-based feeds for infants which are used as a substitute for breast milk. Historically they are known to be contaminated by aluminium and in the past this has raised health concerns for exposed infants. We have measured the aluminium content of a number of widely used infant formulas to determine if their contamination by aluminium and consequent issues of child health persists. Methods Samples of ready-made milks and powders used to make milks were prepared by microwave digestion of acid/peroxide mixtures and their aluminium content determined by THGA. Results The concentration of aluminium in ready-made milks varied from ca 176 to 700 μg/L. The latter concentration was for a milk for preterm infants. The aluminium content of powders used to make milks varied from ca 2.4 to 4.3 μg/g. The latter content was for a soya-based formula and equated to a ready-to-drink milk concentration of 629 μg/L. Using the manufacturer's own guidelines of formula consumption the average daily ingestion of aluminium from infant formulas for a child of 6 months varied from ca 200 to 600 μg of aluminium. Generally ingestion was higher from powdered as compared to ready-made formulas. Conclusions The aluminium content of a range of well known brands of infant formulas remains high and particularly so for a product designed for preterm infants and a soya-based product designed for infants with cow's milk intolerances and allergies. Recent research demonstrating the vulnerability of infants to early exposure to aluminium serves to highlight an urgent need to reduce the aluminium content of infant formulas to as low a level as is practically possible.

  19. Electrolytic deposition of aluminium-magnesium-alloys from electrolytes containing organo-aluminium complexes; Elektrolytische Abscheidung von Aluminium-Magnesium-Legierungen aus aluminiumorganischen Komplexelektrolyten

    Energy Technology Data Exchange (ETDEWEB)

    Lehmkuhl, H.; Mehler, K.; Bongard, H.; Tesche, B. [Max-Planck-Institut fuer Kohlenforschung, Muelheim an der Ruhr (Germany); Reinhold, B. [Audi AG, Ingolstadt (Germany). Technische Entwicklung

    2000-10-01

    The galvanic deposition of pure aluminium from fluoride-containing electrolytes has been developed further and for the first time aluminium and magnesium have been deposited from a toluene-solution of a halide-free organo-aluminium complex electrolyte. The rate of incorporation of magnesium can be controlled over a wide range by either adjusting the composition of the aluminium-magnesium anode or by using separate aluminium or magnesium anodic circuits. The current efficiency for both anode and cathode approaches 100%. The resulting coating is optically attractive and, depending upon the magnesium-content or the cathodic current density, can be formed as a dull or polished surface. Investigations using an electron microscope show that the surface, in contrast to that of pure aluminium, consists of spherical particles. The aluminium-magnesium coating provides excellent protection against the corrosion of magnesium components. Electrochemical investigations using, for example 25% by weight magnesium incorporation, indicate a pronounced passivity interval compared to the alloy AZ91hp. In contrast to galvanic zinc-plated and silicate-sealed examples, cyclic corrosion tests on screws simulating 10 years of exposure, show no corrosion. (orig.)

  20. The Synthetic Aperture Radar Science Data Processing Foundry Concept for Earth Science

    Science.gov (United States)

    Rosen, P. A.; Hua, H.; Norton, C. D.; Little, M. M.

    2015-12-01

    Since 2008, NASA's Earth Science Technology Office and the Advanced Information Systems Technology Program have invested in two technology evolutions to meet the needs of the community of scientists exploiting the rapidly growing database of international synthetic aperture radar (SAR) data. JPL, working with the science community, has developed the InSAR Scientific Computing Environment (ISCE), a next-generation interferometric SAR processing system that is designed to be flexible and extensible. ISCE currently supports many international space borne data sets but has been primarily focused on geodetic science and applications. A second evolutionary path, the Advanced Rapid Imaging and Analysis (ARIA) science data system, uses ISCE as its core science data processing engine and produces automated science and response products, quality assessments and metadata. The success of this two-front effort has been demonstrated in NASA's ability to respond to recent events with useful disaster support. JPL has enabled high-volume and low latency data production by the re-use of the hybrid cloud computing science data system (HySDS) that runs ARIA, leveraging on-premise cloud computing assets that are able to burst onto the Amazon Web Services (AWS) services as needed. Beyond geodetic applications, needs have emerged to process large volumes of time-series SAR data collected for estimation of biomass and its change, in such campaigns as the upcoming AfriSAR field campaign. ESTO is funding JPL to extend the ISCE-ARIA model to a "SAR Science Data Processing Foundry" to on-ramp new data sources and to produce new science data products to meet the needs of science teams and, in general, science community members. An extension of the ISCE-ARIA model to support on-demand processing will permit PIs to leverage this Foundry to produce data products from accepted data sources when they need them. This paper will describe each of the elements of the SAR SDP Foundry and describe their

  1. Foundry Manual

    Science.gov (United States)

    1958-01-01

    or tallow on metal patterns and *o brush and clean out between the teeth of gears and similar patterns. CAMEL’S HAIR BRUSHES are used to brush...their use and results. If the charge is contaminated with tellurium, a faint odor of garlic may be detected *hen the charge becomes molten. Such a

  2. Speciation analysis of aluminium and aluminium fluoride complexes by HPIC-UVVIS.

    Science.gov (United States)

    Frankowski, Marcin; Zioła-Frankowska, Anetta

    2010-10-15

    The study presents a new analytical method for speciation analysis in fractionation of aluminium fluoride complexes and free Al(3+) in soil samples. Aluminium speciation was studied in model solutions and soil extract samples by means of high performance ion chromatography (HPIC) with UV-VIS detection using post-column reaction with tiron for the separation and detection of aluminium fluoride complex and Al(3+) forms during one analysis. The paper presents particular stages of the chromatographic process optimization involving selecting the appropriate eluent strength, type of elution or concentration and quantity of derivatization reagent. HPIC was performed on a bifunctional analytical column Dionex IonPac CS5A. The use of gradient elution and the eluents A: 1M NH(4)Cl and B: water acidified to pH of eluent phase, enabled full separation of fluoride aluminium forms as AlF(2)(+), AlF(3)(0), AlF(4)(-) (first signal), AlF(2+) (second signal) and form Al(3+) in a single analytical procedure. The proposed new method HPIC-UVVIS was applied successfully in the quantitative and qualitative analysis of soil samples.

  3. Tailored Aluminium based Coatings for Optical Appearance and Corrosion Resistance

    DEFF Research Database (Denmark)

    Aggerbeck, Martin

    of these applications, but the use of recycled aluminium compromises this due to the presence of increased levels of impurity and alloying elements. Knowledge on how different alloying elements affect the optical appearance might therefore increase the applicability of recycled aluminium. It was investigated how...

  4. Enhanced corrosion protection by microstructural control of aluminium brazing sheet

    NARCIS (Netherlands)

    Norouzi Afshar, F.

    2013-01-01

    Aluminium brazing sheet is a sandwich material made out of two aluminium alloys (AA4xxx/AA3xxx) and is widely used in automotive heat exchangers. One of the main performance criteria for heat exchanger units is the lifetime of the product. The lifetime of the heat exchanger units is determined by th

  5. CAD implementation of design rules for aluminium extrusion dies

    NARCIS (Netherlands)

    Ouwerkerk, van Gijs

    2009-01-01

    Aluminium extrusion is an industrial forming process that is used to produce long profiles of a constant cross-section. This cross-section is shaped by the opening in a steel tool known as the die. The understanding of the mechanics of the aluminium extrusion process is still limited. The flow of al

  6. New Policies to Control the Aluminium Industry Expansion

    Institute of Scientific and Technical Information of China (English)

    2005-01-01

    <正>Information from China Nonferrous Metals Industry Association (CNIA) shows that new government policies on China’s aluminium industry will be released soon in order to control the rapid expansion of the aluminium industry which consumes large amount of power resources. Based on the new policies, investors of

  7. Aluminium salt slag characterization and utilization--a review.

    Science.gov (United States)

    Tsakiridis, P E

    2012-05-30

    Aluminium salt slag (also known as aluminium salt cake), which is produced by the secondary aluminium industry, is formed during aluminium scrap/dross melting and contains 15-30% aluminium oxide, 30-55% sodium chloride, 15-30% potassium chloride, 5-7% metallic aluminium and impurities (carbides, nitrides, sulphides and phosphides). Depending on the raw mix the amount of salt slag produced per tonne of secondary aluminium ranges from 200 to 500 kg. As salt slag has been classified as toxic and hazardous waste, it should be managed in compliance with the current legislation. Its landfill disposal is forbidden in most of the European countries and it should be recycled and processed in a proper way by taking the environmental impact into consideration. This paper presents a review of the aluminium salt slag chemical and mineralogical characteristics, as well as various processes for metal recovery, recycling of sodium and potassium chlorides content back to the smelting process and preparation of value added products from the final non metallic residue.

  8. Aluminium removal from water after defluoridation with the electrocoagulation process.

    Science.gov (United States)

    Sinha, Richa; Mathur, Sanjay; Brighu, Urmila

    2015-01-01

    Fluoride is the most electronegative element and has a strong affinity for aluminium. Owing to this fact, most of the techniques used for fluoride removal utilized aluminium compounds, which results in high concentrations of aluminium in treated water. In the present paper, a new approach is presented to meet the WHO guideline for residual aluminium concentration as 0.2 mg/L. In the present work, the electrocoagulation (EC) process was used for fluoride removal. It was found that aluminium content in water increases with an increase in the energy input. Therefore, experiments were optimized for a minimum energy input to achieve the target value (0.7 mg/L) of fluoride in resultant water. These optimized sets were used for further investigations of aluminium control. The experimental investigations revealed that use of bentonite clay as coagulant in clariflocculation brings down the aluminium concentration of water below the WHO guideline. Bentonite dose of 2 g/L was found to be the best for efficient removal of aluminium.

  9. Chalco Calls for End of More Control Measures on Aluminium

    Institute of Scientific and Technical Information of China (English)

    2004-01-01

    <正> To control the investment rush in electrolyticaluminium in recent years and ensure thehealthy development of China’s aluminium in-dustry, the State Council recently released aseries of adjustment policies and control meas-ures,which effectively prevented theinvestment rush and limited the aluminium out-put growth.

  10. Combined Corrosion and Wear of Aluminium Alloy 7075-T6

    NARCIS (Netherlands)

    Liu, Y.; Mol, J.M.C.; Janssen, G.C.A.M.

    2016-01-01

    The aluminium alloy 7075-T6 is widely used in engineering. In some applications, like slurry transport, corrosion and abrasion occur simultaneously, resulting in early material failure. In the present work, we investigated the combined effect of corrosion and wear on the aluminium alloy 7075-T6. We

  11. Usage of neural network to predict aluminium oxide layer thickness.

    Science.gov (United States)

    Michal, Peter; Vagaská, Alena; Gombár, Miroslav; Kmec, Ján; Spišák, Emil; Kučerka, Daniel

    2015-01-01

    This paper shows an influence of chemical composition of used electrolyte, such as amount of sulphuric acid in electrolyte, amount of aluminium cations in electrolyte and amount of oxalic acid in electrolyte, and operating parameters of process of anodic oxidation of aluminium such as the temperature of electrolyte, anodizing time, and voltage applied during anodizing process. The paper shows the influence of those parameters on the resulting thickness of aluminium oxide layer. The impact of these variables is shown by using central composite design of experiment for six factors (amount of sulphuric acid, amount of oxalic acid, amount of aluminium cations, electrolyte temperature, anodizing time, and applied voltage) and by usage of the cubic neural unit with Levenberg-Marquardt algorithm during the results evaluation. The paper also deals with current densities of 1 A · dm(-2) and 3 A · dm(-2) for creating aluminium oxide layer.

  12. Durability of Lacquered Aluminium Profile Considering Tropical Weather Conditions

    Directory of Open Access Journals (Sweden)

    Rigoberto Marrero Águila

    2013-11-01

    Full Text Available Searching for solutions against the degradation of materials by corrosion effect, is a common practice to use alloys such as aluminium instead of steel due to the advantages obtained. The lacquered aluminium profiles can substitute other materials like wood, in the carpentry production, becoming an economic saving. There is an increasingly use of aluminium replacing other traditional materials in the constructions in process, but its quality has been reduced in a considerable amount of installations. In this research, aluminium profiles from five different sources were submitted to a trial in natural exposition conditions at the Tropical weather condition Testing Lab, in order to evaluate their behaviour and establish, for the first time in our country, standing rules for lacquered aluminium profiles to be strictly fulfilled by manufacturers and importers. The results will allow modifying thickness standards of this type of coating, to guaranty its durability and to eliminate the failures provoked by our high severe weather conditions.

  13. Experimental investigations on mechanical behavior of aluminium metal matrix composites

    Science.gov (United States)

    Rajesh, A. M.; Kaleemulla, Mohammed

    2016-09-01

    Today we are widely using aluminium based metal matrix composite for structural, aerospace, marine and automobile applications for its light weight, high strength and low production cost. The purpose of designing metal matrix composite is to add the desirable attributes of metals and ceramics to the base metal. In this study we developed aluminium metal matrix hybrid composite by reinforced Aluminium7075 alloy with silicon carbide (SiC) and aluminium oxide (alumina) by method of stir casting. This technique is less expensive and very effective. The Hardness test and Wear test were performed on the specimens which are prepared by stir casting techniques. The result reveals that the addition of silicon carbide and alumina particles in aluminium matrix improves the mechanical properties.

  14. Aluminium/iron reinforced polyfurfuryl alcohol resin as advanced biocomposites

    Directory of Open Access Journals (Sweden)

    Rakesh Kumar

    2016-07-01

    Full Text Available Aluminium and iron are widely used in construction sectors for the preparation of advanced composites with epoxy resins as matrices. In recent times, there are several reports on the polymerization of polyfufuryl alcohol (PFA a thermoset bioresins from furfuryl alcohol (FA. FA is obtained from waste of sugarcane bagasse. In this work, first the possibility of curing PFA from FA in the presence of aluminium or iron has been explored. Absorbance results from colorimeter/spectrophotometerindicated that the curing of FA to PFA in presence of aluminium started easily while in presence of iron the curing of FA to PFA could not start. Based on the above results, aluminium wire reinforced composites were successfully prepared with three different weight fractions (0.13, 0.09 and 0.07 of aluminium wire. The mechanical properties of these composites were determined theoretically and reported.

  15. Design and production of a novel sand materials strength testing machine for foundry applications

    DEFF Research Database (Denmark)

    Nwaogu, Ugochukwu Chibuzoh; Hansen, K. S.; Tiedje, Niels Skat

    2012-01-01

    In the foundry, existing strength testing machines are used to measure only the maximum fracture strength of mould and core materials. With traditionally used methods, the loading history to ascertain deformation of the material is not available. In this paper, a novel moulding material strength...... testing machine was designed and built for both green sand and chemically-bonded sand materials. This machine measures and presents the loading response as a force-displacement profile from which the mechanical properties of the moulding materials can be deduced. The system was interfaced to a computer....... The force was calibrated using an Amsler Hydraulic Press while the displacements were calibrated with and without loading using a displacement calibrator (Heidenhain Digitaler). The calibration results showed that the data obtained are stable and reliable and the machine can be used for the measurement...

  16. Models and Algorithms for Production Planning and Scheduling in Foundries – Current State and Development Perspectives

    Directory of Open Access Journals (Sweden)

    A. Stawowy

    2012-04-01

    Full Text Available Mathematical programming, constraint programming and computational intelligence techniques, presented in the literature in the field of operations research and production management, are generally inadequate for planning real-life production process. These methods are in fact dedicated to solving the standard problems such as shop floor scheduling or lot-sizing, or their simple combinations such as scheduling with batching. Whereas many real-world production planning problems require the simultaneous solution of several problems (in addition to task scheduling and lot-sizing, the problems such as cutting, workforce scheduling, packing and transport issues, including the problems that are difficult to structure. The article presents examples and classification of production planning and scheduling systems in the foundry industry described in the literature, and also outlines the possible development directions of models and algorithms used in such systems.

  17. The analysis of the wax foundry models fabrication process for the CPX3000 device

    Directory of Open Access Journals (Sweden)

    G. Budzik

    2011-04-01

    Full Text Available The paper presents possibilities of creating wax founding models by means of CPX3000 device. The device is used for Rapid Prototypingof models made of foundry wax in an incremental process. The paper also presents problems connected with choosing technologicalparameters for incremental shaping which influence the accuracy of created models. Issues connected with post-processing are alsodescribed. This process is of great importance for obtaining geometrically correct models. The analysis of parameters of cleaning models from supporting material is also presented. At present CPX3000 printer is the first used in Poland device by 3D Systems firm for creating wax models. The printer is at The Faculty of Mechanical Engineering at Rzeszów University of Technology.

  18. Montmorillonite: A comparison of methods for its determination in foundry bentonites

    Directory of Open Access Journals (Sweden)

    M. Holtzer

    2011-04-01

    Full Text Available A comparison and estimation of usefulness of a quantitative analysis of montmorillonite in foundry bentonites, was the aim of this research. The investigations were made by means of three different techniques: methylene blue (MB adsorption method, Cu(II-triethylenetetramine complex (Cu(II-TET adsorption method, and infrared spectroscopy (FTIR method. Tests were performed for 9 kinds of bentonites originated from various producers. The achieved results indicated that, the results obtained by the FTIR method were, in general, even 10% lower than the ones obtained by other methods. The best correlation with the data given by the producers were obtained for the Cu(II-TET method. In addition, this method was characterised by the smallest value of standard deviations. A very essential advantage of the Cu(II-TET method is a much shorter time needed for the analysis and its easier execution, which is important under production conditions.

  19. Suitability of Natural Rubber Latex and Waste Foundry Sand in Cement Concrete

    Directory of Open Access Journals (Sweden)

    Samuel Idiculla Thomas

    2016-06-01

    Full Text Available Suitability of Natural Rubber Latex (NRL as an additive and Waste Foundry Sand (WFS as partial replacement to river sand, in cement concrete was investigated. Experimental study was performed with concrete mixtures containing 1% latex to water ratio, along with 5% and 10% replacement of river sand by WFS. Properties of concrete were studied in both fresh and hardened state. The results of laboratory tests indicate that WFS and NRL reduces the workability of concrete. Slight reduction in splitting tensile strength was observed for mixtures containing NRL and WFS, in comparison to conventional mix. No specific trend was observed for flexural strength at 7 days, but at 28 days the difference was within ±3%, when compared to conventional mix. Strength development for mixtures containing NRL and WFS was slightly lower than conventional mix. The limited results of this study show that concrete containing NRL and WFS do have potential for use as non- structural concrete.

  20. QS 9000与铸造生产%QS 9000 and Foundry Production

    Institute of Scientific and Technical Information of China (English)

    张立光; 熊守美; 吴浚郊

    2000-01-01

    Based on the ISO 9000 standard, the QS 9000 standard was formed by three large American automobile firms, Chrysler, Ford and General Motors, after adding some special requirements of auto industries and themselves. This paper briefly introduced the QS 9000 and its development, the difference between the ISO 9000 and the QS 9000, and the necessity of implementing the QS 9000 in foundries.%QS 9000标准是美国福特、克莱斯勒和通用汽车公司在ISO 9000标准的基础上,补充了汽车制造业及三大公司的特殊要求形成的。本文简要介绍了QS 9000的发展、QS9000与ISO 9000的主要区别,以及在铸造企业实施QS 9000的必要性。

  1. Application of Layer-by-Layer Solidification Principle to Optimization of Large Chain Wheel Foundry Technology

    Institute of Scientific and Technical Information of China (English)

    李日; 毛协民; 柳百成; 李文珍

    2003-01-01

    In order to get a sound casting of the alloy with a solidification range, the principle of directional solidification (DS) and the layer-by-layer solidification(LBLS) should be followed, especially in designing foundry process of steel cas/dng. Using the principles, the reasons for the forming of the defects on the surface of the chain wheels teeth and groove and the forming of MT (magneldc particle testing) thin lines were analyzed. The results of the metallographic observation and the numerical simulation show that the low temperature gradient results in a wider mushy zone at the S/L interface that causes the defects and MT thin lines on the surface of the chain wheel casting. Bvsed on the anslysis, a new casUng technology of the chain wheel was designed and used in the casting production successfully.

  2. The erosion resistance of tool alloys in foundry melt the Zamak 4 - 1

    Science.gov (United States)

    Muhametzyanova, GF; Kolesnikov, M. S.; Muhametzyanov, I. R.

    2016-06-01

    The paper considers the resistance against erosion dissolution in the melt of foundry Zamak 4 - 1 die steels used for press machine parts manufacturing for injection molding, and hard alloys system WC - Co. It is established that the solubility in the melt Zamak - 4 - 1 steel of 4H5MFS and DI - 22 are promising for the parts fabrication of metal-wire casting machines of CLT and IDRA types. A significant reserve to increase the resistance of metal wires is the use of cast steel, as well as in electroslag and electro-beam remelting options. Metal-ceramic alloy doped with chromium VK25H may be recommended for reinforcement of heavily loaded parts of the press-nodes of hot casting machines under pressure.

  3. Virtual Factory as a Method of Foundry Design and Production Management

    Directory of Open Access Journals (Sweden)

    A. Stawowy

    2013-01-01

    Full Text Available The paper outlines the methodology of virtual design of a foundry plant as a system. The most important stage in the procedure involvesthe development of a model defined as a set of data about the system. Model development involves two stages: defining the model’sarchitecture and specifying the model data in the form of parameters and input-output relationships. The structure is understood asconfiguration of machines and transport units, representing the sub-systems and system components. As the main purpose of thesimulation procedure is to find the characteristics of the system’s behaviour, the merits of the iterative method involving analysis,synthesis and evaluation of results are fully explored.

  4. Forming of aluminium alloy friction stir welds

    Science.gov (United States)

    Bruni, Carlo

    2016-10-01

    The present paper aims at investigating, through analytical models, numerical models and experiments, the effect of the warm deformation phase, realised with an in temperature upsetting, on the weld previously performed by friction stir lap welding on aluminium alloy blanks. The investigation allows to show the deformation zones after upsetting that determine the homogenisation of the weld section. The analytical model allows to relate the friction factor with the upsetting load. The presence on the weld of not elevated friction factor values determines the deformation and localisation levels very useful for the weld. Such methodology allows to improve the weld itself with the forming phase.

  5. Friction stir welding of single crystal aluminium

    DEFF Research Database (Denmark)

    Fonda, Richard Warren; Wert, John A.; Reynolds, A.P.

    2007-01-01

    Friction stir welds were prepared in different orientations in an aluminium single crystal. The welds were quenched to preserve the microstructure surrounding the tool and then electron backscattered diffraction was used to reveal the generation of grain boundaries and the evolution...... of crystallographic texture around the tool in each weld. The extent of both dynamic recrystallisation and conventional recrystallisation varied considerably as a function of weld orientation. As the base plate begins to interact with the deformation field surrounding the tool, regions of the single crystal rotate...

  6. CERN: very large magnet with aluminium winding

    Energy Technology Data Exchange (ETDEWEB)

    Wittgenstein, F.A.

    1984-10-25

    The construction of an octagonal solenoid from trapezoidal plates of Al, 6m long and 6cm thick, assembled by electron beam welding, for installation in a laboratory 50m underground is described. The objective is to create a field of 0.5T in a volume of 1000m/sup 3/ for the L3 particle detector of the LEP accelerator project. Principal dimensions and weights of the structure are given and its three stages of implementation are described, with reference to the contributions from the Swiss aluminium industry.

  7. Characterization of hydrocarbon emissions from green sand foundry core binders by analytical pyrolysis

    Energy Technology Data Exchange (ETDEWEB)

    Yujue Wang; Fred S. Cannon; Magda Salama; Jeff Goudzwaard; James C. Furness [Pennsylvania State University, University Park, PA (United States). Department of Civil and Environmental Engineering

    2007-11-15

    Analytical pyrolysis was conducted to compare the hydrocarbon and greenhouse gas emissions of three foundry sand binders: (a) conventional phenolic urethane resin, (b) biodiesel phenolic urethane resin, and (c) collagen-based binder. These binders are used in the metal casting industry to create internal cavities within castings. Green sand contains silica sand, clay, carbonaceous additives (eg bituminous coal) and water. The core samples were flash pyrolyzed in a Curie-point pyrolyzer at 920{sup o}C with a heating rate of about 3000{sup o}C/sec. This simulated some key features of the fast heating conditions that the core binders would experience at the metal-core interface when molten metal is poured into green sand molds. The core samples were also pyrolyzed in a thermogravimetric analyzer (TGA) from ambient temperature to 1000{sup o}C with a heating rate of 30{sup o}C/min, and this simulated key features of the slow heating conditions that the core binders would experience at distances that are further away from the metal-core interface during casting cooling. Hydrocarbon emissions from flash pyrolysis were analyzed with a gas chromatography-flame ionization detector, while hydrocarbon and greenhouse gas emissions from TGA pyrolysis were monitored with mass spectrometry. The prominent hazardous air pollutant emissions during pyrolysis of the three binders were phenol, cresols, benzene, and toluene for the conventional phenolic urethane resin and biodiesel resin, and benzene and toluene for the collagen-based binder. Bench-scale analytical pyrolysis techniques could be a useful screening tool for the foundries to compare the relative emissions of alternative core binders and to choose proper materials in order to comply with air-emission regulations. 20 refs., 4 figs., 1 tab.

  8. Volatilisation and oxidation of aluminium scraps fed into incineration furnaces

    Energy Technology Data Exchange (ETDEWEB)

    Biganzoli, Laura, E-mail: laura.biganzoli@mail.polimi.it [Politecnico di Milano, Piazza L. Da Vinci 32, 20133 Milano (Italy); Gorla, Leopoldo; Nessi, Simone; Grosso, Mario [Politecnico di Milano, Piazza L. Da Vinci 32, 20133 Milano (Italy)

    2012-12-15

    Highlights: Black-Right-Pointing-Pointer Aluminium packaging partitioning in MSW incineration residues is evaluated. Black-Right-Pointing-Pointer The amount of aluminium packaging recoverable from the bottom ashes is evaluated. Black-Right-Pointing-Pointer Aluminium packaging oxidation rate in the residues of MSW incineration is evaluated. Black-Right-Pointing-Pointer 80% of aluminium cans, 51% of trays and 27% of foils can be recovered from bottom ashes. - Abstract: Ferrous and non-ferrous metal scraps are increasingly recovered from municipal solid waste incineration bottom ash and used in the production of secondary steel and aluminium. However, during the incineration process, metal scraps contained in the waste undergo volatilisation and oxidation processes, which determine a loss of their recoverable mass. The present paper evaluates the behaviour of different types of aluminium packaging materials in a full-scale waste to energy plant during standard operation. Their partitioning and oxidation level in the residues of the incineration process are evaluated, together with the amount of potentially recoverable aluminium. About 80% of post-consumer cans, 51% of trays and 27% of foils can be recovered through an advanced treatment of bottom ash combined with a melting process in the saline furnace for the production of secondary aluminium. The residual amount of aluminium concentrates in the fly ash or in the fine fraction of the bottom ash and its recovery is virtually impossible using the current eddy current separation technology. The average oxidation levels of the aluminium in the residues of the incineration process is equal to 9.2% for cans, 17.4% for trays and 58.8% for foils. The differences between the tested packaging materials are related to their thickness, mechanical strength and to the alloy.

  9. The First"Yeong Guan Cup"Foundry Process Design Competition for Chinese University Students-Prize Evaluation and Award Ceremony

    Institute of Scientific and Technical Information of China (English)

    2010-01-01

    @@ The curtain has finally fallen on the activity of the First"Yeong Guan Cup"Foundry Process Design Competition for Chinese University Students,which started from October 2009,lasting about half a year.

  10. Aluminium matrix composites: Challenges and opportunities

    Indian Academy of Sciences (India)

    M K Surappa

    2003-02-01

    Aluminium matrix composites (AMCs) refer to the class of light weight high performance aluminium centric material systems. The reinforcement in AMCs could be in the form of continuous/discontinuous fibres, whisker or particulates, in volume fractions ranging from a few percent to 70%. Properties of AMCs can be tailored to the demands of different industrial applications by suitable combinations of matrix, reinforcement and processing route. Presently several grades of AMCs are manufactured by different routes. Three decades of intensive research have provided a wealth of new scientific knowledge on the intrinsic and extrinsic effects of ceramic reinforcement vis-a-vis physical, mechanical, thermo-mechanical and tribological properties of AMCs. In the last few years, AMCs have been utilised in high-tech structural and functional applications including aerospace, defence, automotive, and thermal management areas, as well as in sports and recreation. It is interesting to note that research on particle-reinforced cast AMCs took root in India during the 70’s, attained industrial maturity in the developed world and is currently in the process of joining the mainstream of materials. This paper presents an overview of AMC material systems on aspects relating to processing, microstructure, properties and applications.

  11. Reactions on carbon anodes in aluminium electrolysis

    Energy Technology Data Exchange (ETDEWEB)

    Eidet, Trygve

    1997-12-31

    The consumption of carbon anodes and energy in aluminium electrolysis is higher than what is required theoretically. This thesis studies the most important of the reactions that consume anode materials. These reactions are the electrochemical anode reaction and the airburn and carboxy reactions. The first part of the thesis deals with the kinetics and mechanism of the electrochemical anode reaction using electrochemical impedance spectroscopy. The second part deals with air and carboxy reactivity of carbon anodes and studies the effects of inorganic impurities on the reactivity of carbon anodes in the aluminium industry. Special attention is given to sulphur since its effect on the carbon gasification is not well understood. Sulphur is always present in anodes, and it is expected that the sulphur content of available anode cokes will increase in the future. It has also been suggested that sulphur poisons catalyzing impurities in the anodes. Other impurities that were investigated are iron, nickel and vanadium, which are common impurities in anodes which have been reported to catalyze carbon gasification. 88 refs., 92 figs., 24 tabs.

  12. Worker participation - the Netherlands

    NARCIS (Netherlands)

    Kwantes, J.H.

    2014-01-01

    Worker participation relates to the involvement of workers in the management decision-making processes. In this article attention is focused on worker participation related to occupational safety and health in the Netherlands. Worker participation can refer either to direct or indirect participation

  13. Study of ac electrical properties of aluminium-epoxy composites

    Energy Technology Data Exchange (ETDEWEB)

    Elimat, Z M [Applied Science Department, Ajloun University College, Al-Balqa Applied University, Amman (Jordan); Zihlif, A M [Physics Department, University of Jordan, Amman (Jordan); Ragosta, G [Institute of Chemistry and Polymer Technology (ICTP), CNR-Possouli, Napoli (Italy)], E-mail: adzh@ju.edu.jo

    2008-08-21

    Ac electrical properties of aluminium flakes-epoxy composites were studied as a function of the composition, frequency and temperature. The dielectric constant increased smoothly with an increase in the concentration of aluminium. An increase in the dielectric constant was observed with the temperature as well as with a decrease in the frequency. The observed increase in the values of the dielectric constant with the aluminium concentration was attributed to interfacial polarization. It was found that ac electrical conductivity increases with increasing content of aluminium, temperature and frequency. The observed enhancement in ac conductivity is attributed to the increase in the number of conduction paths created by the aluminium flake contacts in the composite to give a higher electrical conductivity. Also, the activation energy of aluminium flakes-epoxy composites was determined, as well as the values of the dielectric constant. Compared with various theoretical models, Bruggman's formula gives a better fit. The universal power-law model of ac conductivity is observed in epoxy-aluminium composites. The calculated power exponent (about unity) is physically acceptable within this applied model.

  14. Does allergen-specific immunotherapy induce contact allergy to aluminium?

    Science.gov (United States)

    Netterlid, Eva; Hindsén, Monica; Siemund, Ingrid; Björk, Jonas; Werner, Sonja; Jacobsson, Helene; Güner, Nuray; Bruze, Magnus

    2013-01-01

    Persistent, itching nodules have been reported to appear at the injection site after allergen-specific immuno-therapy with aluminium-precipitated antigen extract, occasionally in conjunction with contact allergy to aluminium. This study aimed to quantify the development of contact allergy to aluminium during allergen-specific immunotherapy. A randomized, controlled, single-blind multicentre study of children and adults entering allergen-specific immunotherapy was performed using questionnaires and patch-testing. A total of 205 individuals completed the study. In the 3 study groups all subjects tested negative to aluminium before allergen-specific immunotherapy and 4 tested positive after therapy. In the control group 4 participants tested positive to aluminium. Six out of 8 who tested positive also had atopic dermatitis. Positive test results were found in 5/78 children and 3/127 adults. Allergen-specific immunotherapy was not shown to be a risk factor for contact allergy to aluminium. Among those who did develop aluminium allergy, children and those with atopic dermatitis were more highly represented.

  15. Foundry technology and its applications of ductile iron castings produced by water-cooled copper alloy mold

    Institute of Scientific and Technical Information of China (English)

    2004-01-01

    The high efficiency mechanized foundry technology of castings produced by using water-cooled copper alloy permanent mold has been systematically studied. Through the researching a Cu-Cr-Mg alloy with high conductivity and good combined mechanical properties used for making permanent mold was developed, and the basic design principles of the water-cooled permanent mold along with the control-range of relevant foundry processing parameters were also established.A cast production line equipped with water-cooled copper alloy mold was designed and fabricated for production of ductile iron automobile gear castings. This production line can consistently make automobile gear castings in QT500-15 and QT600-5 (Chinese Standard) grades of ductile iron with up to 95 % casting success rate.

  16. New sol–gel refractory coatings on chemically-bonded sand cores for foundry applications to improve casting surface quality

    DEFF Research Database (Denmark)

    Nwaogu, Ugochukwu Chibuzoh; Poulsen, T.; Stage, R.K.

    2011-01-01

    Foundry refractory coatings protect bonded sand cores and moulds from producing defective castings during the casting process by providing a barrier between the core and the liquid metal. In this study, new sol–gel refractory coating on phenolic urethane cold box (PUCB) core was examined....... The coating density, viscosity, moisture content and wet and dry weight of the coating were evaluated on cores that had been coated at three different dip-coating times. The coating coverage, surface appearance and depth of penetration into the cores were examined with a Stereomicroscope. Gray iron castings...... were produced with sol-gel coated and uncoated cores and the results were related to the coating properties. The casting results were also compared with castings made with cores coated with commercial alcohol-based and water-based foundry coatings. The analyses show that castings produced with sol...

  17. Thickness Evaluation of Aluminium Plate Using Pulsed Eddy Current Technique

    Science.gov (United States)

    Singh, Gurpartap; Bapat, Harsh Madhukar; Singh, Bhanu Pratap; Bandyopadhyay, Manojit; Puri, Rakesh Kumar; Badodkar, Deepak Narayanrao

    2013-10-01

    This paper describes a pulsed eddy current (PEC) based non-destructive testing system used for detection of thickness variation in aluminium plate. A giant magneto-resistive sensor has been used instead of pick up coil for detecting resultant magnetic field. The PEC response signals obtained from 1 to 5 mm thickness change in aluminium plate were investigated. Two time domain features, namely peak value and time to peak, of PEC response were used for extracting information about thickness variation in aluminium plate. The variation of peak value and time to peak with thickness was compared. A program was developed to display the thickness variation of the tested sample.

  18. Corrosion issues of powder coated AA6060 aluminium profiles

    DEFF Research Database (Denmark)

    Din, Rameez Ud; Valgarðsson, Smári; Jellesen, Morten Stendahl

    2015-01-01

    In this study detailed microstructural investigation of the reason for unexpected corrosion of powder coated aluminium alloy AA6060 windows profiles has been performed. The results from this study reveals that the failure of the window profiles was originated from the surface defects present...... on the extruded AA6060 aluminium profile after metallurgical process prior to powder coating. Surface defects are produced due to intermetallic particles in the alloy, which disturb the flow during the extrusion process. The corrosion mechanism leading to the failure of the powder coated AA6060 aluminium profiles...

  19. Effects of aluminium surface morphology and chemical modification on wettability

    DEFF Research Database (Denmark)

    Rahimi, Maral; Fojan, Peter; Gurevich, Leonid;

    2014-01-01

    Aluminium alloys are some of the predominant metals in industrial applications such as production of heat exchangers, heat pumps. They have high heat conductivity coupled with a low specific weight. In cold working conditions, there is a risk of frost formation on the surface of aluminium...... in the presence of water vapour, which can lead to the deterioration of equipment performance. This work addresses the methods of surface modification of aluminium and their effect of the underlying surface morphology and wettability, which are the important parameters for frost formation. Three groups of real...

  20. Cold forming of aluminium - State of the art

    DEFF Research Database (Denmark)

    Bay, Niels

    1997-01-01

    to that of unalloyed steel. After description of the different types of alloys and their individual properties and applications, the special requirements for tool design by cold forging in aluminium is discussed. Finally, a large number of industrial examples on cold forged aluminium components are presented. (C) 1997......The ongoing development of cold forging technology has been manifested lately by the increasing application of components in cold forged aluminium alloys. Applying precipitation hardening alloys components with great strength/weight ratio can be produced with a strength comparable...

  1. Study of fatigue behaviour of 7475 aluminium alloy

    Indian Academy of Sciences (India)

    B B Verma; J D Atkinson; M Kumar

    2001-04-01

    Fatigue properties of a thermomechanically treated 7475 aluminium alloy have been studied in the present investigation. The alloy exhibited superior fatigue life compared to conventional structural aluminium alloys and comparable stage II crack growth rate. It was also noticed that the fatigue crack initiated from a surface grain and the crack extension was dominated by ductile striations. Analysis also revealed that this alloy possessed fracture toughness and tensile properties superior to that noticed with other structural aluminium alloys. Therefore the use of this alloy can safely reduce the overall weight of the aircraft.

  2. Optimization of Magnesium Metal into Commercially Pure Aluminium

    Directory of Open Access Journals (Sweden)

    Vandana J Rao

    2014-02-01

    Full Text Available The present investigation, involve development of Al-Mg systems by addition of magnesium into commercially pure aluminium. The amounts of magnesium added into commercially pure aluminium are of 1 and 2 wt%. The recoveries of magnesium are around 85-90%.Remaining Mg react with oxygen and float on the liquid aluminium. Presence of magnesium creates two phenomena. One is solid solution hardening and other is intermetallics formation. Both the phenomena checked by microstructural changes and by measuring the electrical conductivity values. By increasing the Mg, content mechanical properties (hardness and tensile strength increases and electrical conductivity decreases.

  3. Effect of pressurized steam on AA1050 aluminium

    DEFF Research Database (Denmark)

    Jariyaboon, Manthana; Møller, Per; Ambat, Rajan

    2012-01-01

    Purpose - The purpose of this paper is to understand the effect of pressurized steam on surface changes, structures of intermetallic particles and corrosion behavior of AA1050 aluminium. Design/methodology/approach - Industrially pure aluminium (AA1050, 99.5 per cent) surfaces were exposed...... reactivities was observed due to the formation of the compact oxide layer. Originality/value - This paper reveals a detailed investigation of how pressurized steam can affect the corrosion behaviour of AA1050 aluminium and the structure of Fe-containing intermetallic particles....

  4. Preparation of Aluminium Oxynitride by Carbothermal Reduction of Aluminium Oxide in a Flowing N2 Atmosphere

    Institute of Scientific and Technical Information of China (English)

    LIYa-wei; YUANRun-zhang; 等

    1996-01-01

    Carbothermal reduction of alumina into aluminium oxynitride(AlON) spinel in a flowing nitrogen atmosphere was studied.The effects of Al2O3/C ratio temperature,soaking time,heating rate molding pressure of samples,and nitrogen flow rate on reactions were investigated.Then the stability of AlON was elucidated and AlON wa confirmed as an intermediate compound in reduction of alumina.

  5. A new low-cost method of reclaiming mixed foundry waste sand based on wet-thermal composite reclamation

    Directory of Open Access Journals (Sweden)

    Fan Zitian

    2014-09-01

    Full Text Available A lot of mixed clay-resin waste sand from large-scale iron foundries is discharged every day; so mixed waste sand reclamation in low cost and high quality has a great realistic significance. In the study to investigate the possibility of reusing two types of waste foundry sands, resin bonded sand and clay bonded sand which came from a Chinese casting factory, a new low-cost reclamation method of the mixed foundry waste sand based on the wet-thermal composite reclamation was proposed. The waste resin bonded sand was first reclaimed by a thermal method and the waste clay bonded sand was reclaimed by a wet method. Then, hot thermal reclaimed sand and the dehydrated wet reclaimed sand were mixed in certain proportions so that the hot thermal reclaimed sand dried the wet reclaimed sand leaving some water. The thermal reclamation efficiency of the waste resin bonded sand was researched at different heat levels. The optimized wet reclamation process of the waste clay bonded sand was achieved by investigating the effects of wet reclamation times, sand-water ratio and pH value on the reclaimed sand characteristics. The composite reclamation cost also was calculated. The research results showed that the properties of the mixed reclaimed sand can satisfy the application requirements of foundries; in which the temperature of the thermal reclamation waste resin bonded sand needs to be about 800 篊, the number of cycles of wet reclamation waste clay bonded sand should reach four to five, the optimal sand-water ratio of wet reclamation is around 1:1.5, and the pH value should be adjusted by adding acid. The mass ratio of hot thermal reclaimed sand to dehydrated wet reclaimed sand is about 1:2.5, and the composite reclaimed sand cost is around 100 yuan RMB per ton.

  6. A new low-cost method of reclaiming mixed foundry waste sand based on wet-thermal composite reclamation

    Institute of Scientific and Technical Information of China (English)

    Fan Zitian; Liu Fuchu; Long Wei; Li Guona

    2014-01-01

    A lot of mixed clay-resin waste sand from large-scale iron foundries is discharged every day; so mixed waste sand reclamation in low cost and high quality has a great realistic significance. In the study to investigate the possibility of reusing two types of waste foundry sands, resin bonded sand and clay bonded sand which came from a Chinese casting factory, a new low-cost reclamation method of the mixed foundry waste sand based on the wet-thermal composite reclamation was proposed. The waste resin bonded sand was first reclaimed by a thermal method and the waste clay bonded sand was reclaimed by a wet method. Then, hot thermal reclaimed sand and the dehydrated wet reclaimed sand were mixed in certain proportions so that the hot thermal reclaimed sand dried the wet reclaimed sand leaving some water. The thermal reclamation efficiency of the waste resin bonded sand was researched at different heat levels. The optimized wet reclamation process of the waste clay bonded sand was achieved by investigating the effects of wet reclamation times, sand-water ratio and pH value on the reclaimed sand characteristics. The composite reclamation cost also was calculated. The research results showed that the properties of the mixed reclaimed sand can satisfy the application requirements of foundries; in which the temperature of the thermal reclamation waste resin bonded sand needs to be about 800 ºC, the number of cycles of wet reclamation waste clay bonded sand should reach four to five, the optimal sand-water ratio of wet reclamation is around 1:1.5, and the pH value should be adjusted by adding acid. The mass ratio of hot thermal reclaimed sand to dehydrated wet reclaimed sand is about 1:2.5, and the composite reclaimed sand cost is around 100 yuan RMB per ton.

  7. One Goal, One Expectation——Do a good job as host of the 69th World Foundry Congress

    Institute of Scientific and Technical Information of China (English)

    2010-01-01

    @@ As a traditional metal-forming technology, casting/foundry has written a brilliant history chapter in the long development process of human society and civilization progress, leaving behind deep memories and symbols. China is one of the ancient civilizations in the world that first mastered the art of casting. For thousands of years, Chinese people have created a large number of cast metal products and precious pieces in the collection of world's treasures.

  8. A lithography aware design optimization using foundry-certified models and hotspot detection

    Science.gov (United States)

    Karklin, L.; Arkhipov, A.; Blakely, D.; Dingenen, M.; Mehrotra, A.; Watson, B.; Zelnik, C.; Cote, M.; Hurat, P.

    2007-10-01

    An automated litho-aware design migration solution has been implemented to enable designers to port existing IP layouts (custom, library, and block) to nanometer technologies while optimizing layout printability and silicon yield. With rapidly shrinking technology nodes, the industry consolidation toward fabless or fab-lite manufacturing, demand for second-sourcing and dramatic increase in cost of IP development, the automation of "vertical" (between nodes) and 'horizontal" (between chip manufacturers) migration becomes a very important task. The challenge comes from the fact that even within the same technology node design and process-induced rules deviate substantially among different IDMs and foundries, which leads to costly, error-prone and time consuming design modifications. At the same time, fast and reliable adjustments to design and ability to switch between processes and chip manufacturers could represent significant improvement to TTM, and respectively improving ROI. Using conservative rules (or restricted design rules) is not always a viable option because of the area, performance and yield penalties. The difficulty of migration is augmented by the fact that design rules are not sufficient to guaranty good printability, maximum process window and high yield. Model-based detection of lithography-induced systematic yield-limiting defects (a.k.a. hotspots) is becoming a vital part of the design-for-manufacturing flow for advanced technology nodes at 65nm and below. Driven by customer demand, a collaborative effort between EDA vendors provides a complete design-for-manufacturing migration solution that allows sub-65 nanometer designers to comprehensively address the impact of manufacturing variations on design yield and performance during layout migration. First, the physical hard IP is migrated from its existing 90nm process to a more advanced 65 and 45 nm processes, resulting in an area-optimized DRC-clean 65nm design retaining the original hierarchy to

  9. Protection of aluminium by duplex coatings

    Energy Technology Data Exchange (ETDEWEB)

    Musil, J. [Ceska Akademie Ved, Prague (Czech Republic). Fyzikalni Ustav; Vlcek, J. [West Bohemia Univ., Plzen (Czech Republic). Dept. of Phys.; Jezek, V. [West Bohemia Univ., Plzen (Czech Republic). Dept. of Phys.; Benda, M. [West Bohemia Univ., Plzen (Czech Republic). Dept. of Phys.

    1995-11-01

    The paper reports on a new way of producing duplex coatings consisting of two steps. First, the substrate is coated by a physically vapour-deposited coating. Then, this precoated substrate is plasma nitrided or vacuum heat treated. This method was tested in the protection of substrates made of aluminium with a sputtered Ti coating about 5 {mu}m thick. The as-deposited and then plasma-nitrided or vacuum-heat-treated (Ti coating)/(Al substrate) couple was characterized by elemental depth profiles measured by glow discharge optical spectroscopy. It was shown that both the plasma nitriding and vacuum heat treatment process can stimulate a strong interdiffusion between Ti and the substrate elements. It results not only in the formation of a very broad interfacial region with a dramatic redistribution of the substrate elements in the Ti film but also in a formation of intermetallic Ti-Al compounds. This new duplex coating technique is described in detail. (orig.)

  10. Mechanical behaviour of aluminium-lithium alloys

    Indian Academy of Sciences (India)

    N Eswara Prasad; A A Gokhale; P Rama Rao

    2003-02-01

    Aluminium-lithium alloys hold promise of providing a breakthrough response to the crying need for lightweight alloys for use as structurals in aerospace applications. Considerable worldwide research has gone into developing a range of these alloys over the last three decades. As a result, substantial understanding has been developed of the microstructure-based micromechanisms of strengthening, of fatigue and fracture as well as of anisotropy in mechanical properties. However, these alloys have not yet greatly displaced the conventionally used denser Al alloys on account of their poorer ductility, fracture toughness and low cycle fatigue resistance. This review aims to summarise the work pertaining to study of structure and mechanical properties with a view to indicate the directions that have been and can be pursued to overcome property limitations.

  11. Experimental analysis of cut welding in aluminium

    DEFF Research Database (Denmark)

    Dorph, Pernille; De Chiffre, Leonardo; Bay, Niels

    1993-01-01

    Cut welding is a newly developed cold pressure welding process. In the present work, an experimental investigation was carried out analyzing the mechanisms involved in cut welding of a block to a strip. Experiments were carried out in technically pure aluminium. The investigation has involved...... tensile testing and metallographic investigations of the welds. The results show that this variant of cut welding is a very reproducible process giving a weld strength equal to 30-40% the strength of the parent material. The experiments have shown that the reason for this relatively low strength...... is an uneven pressure distribution along the weld due to a wave formed during sliding. Attempts to alter the material flow during sliding are presented....

  12. Silane based coating of aluminium mold

    DEFF Research Database (Denmark)

    2013-01-01

    comprising a chemically bonded monolayer of silane compounds on the at least one surface wherein the silane is a halogenated silane. The at least one surface coated with the anti-stiction coating may be configured to withstand an injection molding process at a pressure above 100 MPa. Furthermore, a mold......A method of preparing an aluminum mold for injection molding is provided, the method comprises the steps of providing an aluminum mold having a least one surface, subjecting the at least one surface to a gas or liquid phase silane to thereby form an anti-stiction coating, the anti-stiction coating...... having at least one closed cavity is provided, at least one surface of the at least one cavity being an aluminium surface coated with a silane based coating layer. The silane based anti-stiction coating improves the anti-stiction properties of the mold which may allow for molding and demolding...

  13. Anodic aluminium oxide catalytic membranes for asymmetric epoxidation.

    Science.gov (United States)

    Cho, So-Hye; Walther, Nolan D; Nguyen, SonBinh T; Hupp, Joseph T

    2005-11-14

    Catechol-functionalized (salen)Mn complexes can be supported on mesoporous anodized aluminium oxide disks to yield catalytic membranes that are highly active in the enantioselective epoxidation of olefins when being deployed in a forced-through-flow reactor.

  14. COMPARATION BETWEEN NONDESTRUCTIVE TESTING METHODS FOR THE ALUMINIUM BRAZED PIECES

    Directory of Open Access Journals (Sweden)

    Dan NIŢOI

    2014-05-01

    Full Text Available Presented paper refers to different control methods used in aluminium brazed joining because of possible defects. Low joining complexity permits exact damages position in relation with materials geometry.

  15. Aluminium leaching from red mud by filamentous fungi.

    Science.gov (United States)

    Urík, Martin; Bujdoš, Marek; Milová-Žiaková, Barbora; Mikušová, Petra; Slovák, Marek; Matúš, Peter

    2015-11-01

    This contribution investigates the efficient and environmentally friendly aluminium leaching from red mud (bauxite residue) by 17 species of filamentous fungi. Bioleaching experiments were examined in batch cultures with the red mud in static, 7-day cultivation. The most efficient fungal strains in aluminium bioleaching were Penicillium crustosum G-140 and Aspergillus niger G-10. The A. niger G-10 strain was capable to extract up to approximately 141 mg·L(-1) of aluminium from 0.2 g dry weight red mud. Chemical leaching with organic acids mixture, prepared according to A. niger G-10 strain's respective fungal excretion during cultivation, proved that organic acids significantly contribute to aluminium solubilization from red mud.

  16. Incremental forming of aluminium alloys in cryogenic environment

    Science.gov (United States)

    Vanhove, Hans; Mohammadi, Amirahmad; Duflou, Joost R.

    2016-10-01

    Incremental Sheet Forming processes suffer from stringent forming limits, restricting the range of producible geometries. Through in-process cooling of the sheet to cryogenic level, this paper explores the potential of altering material properties benefiting the formability and residual hardness of different aluminium alloys. Global cooling of aluminium sheets with liquid nitrogen and dry ice allows to reach temperatures of 78K and 193K respectively. Extended with experiments at room temperature (293K), these tests form a base for comparison of surface quality, formability and residual hardness. As an aluminium alloy commonly used for its high strength to weight ratio, but suffering from limited formability compared to draw-quality steels, AA5083-H111 is of interest for cryogenic treatment. AA1050-H24 is included in the test campaign as a base for commercially pure aluminium.

  17. Aluminium dynamics and proton buttering in undistributed samples of acidified forest soils; Aluminium-Dynamik und Protonenpufferung in ungestoerten Proben versauerter Waldboeden

    Energy Technology Data Exchange (ETDEWEB)

    Fuchs, E.

    1992-12-31

    In this work non-displaced soil samples were used to test the reaction of acidified forest soils in the aluminium buffering range to different proton concentrations. The examined quantities were the proton buffering rate in the macropore spaces and the correlated rate of aluminium release. Furthermore, the types of aluminium bondage occuring in the soil solution and their influence on the aluminium dynamics within the profile were determined. The significance of species distribution for the interpretation of the toxic potential of aluminium is illuminated. The influence of soil structure on proton buffering, aluminium release and species distribution is described from a global viewpoint. (orig.) [Deutsch] In der vorliegenden Arbeit wird an natuerlich gelagerten Bodenproben die Reaktion versauerter Waldboeden im Aluminium-Pufferbereich auf unterschiedlich starke Protonenbelastungen untersucht. Dabei interessiert die Rate der Protonenpufferung im Makroporenraum einhergehend mit der Menge freigesetzten Aluminiums. Darueberhinaus wird untersucht, welche Aluminium-Bindungsformen in der Bodenloesung vorliegen und welchen Einfluss diese auf die Aluminium-Dynamik innerhalb des Profils haben. Die Bedeutung der Speziesverteilung fuer die Interpretation potentieller Aluminium-Toxizitaet wird beleuchtet. Uebergreifend wird der Einfluss der Bodenstruktur auf Protonenpufferung, Aluminium-Freisetzung sowie Speziesverteilung herausgestellt. (orig.)

  18. Metal-Ceramic Interfaces in Laser Coated Aluminium Alloys

    NARCIS (Netherlands)

    Zhou, X.B.; Hosson, J.Th.M. De

    1994-01-01

    A novel process was developed to firmly coat an aluminium alloy, Al6061, with α-Al2O3 by means of laser processing. In this approach a mixture of SiO2 and Al powder was used to inject in the laser melted surface of aluminium. A reaction product α-Al2O3 layer of a thickness of 100 µm was created whic

  19. China’s Export of Fabricated Aluminium Keeps Rising

    Institute of Scientific and Technical Information of China (English)

    2006-01-01

    <正>Affected by the State macro economic adjustment policies, China’s export of primary aluminium has decreased obviously. However, China’s export of fabricated aluminum is increasing rapidly, which has led to the investment rush of the aluminium industry, leading to the serious concern by the government. Market rumors are spreading that the government will soon adjust the export tax rebate rates so as to curb such a trend.

  20. Behaviour and modelling of selfpiercing riveted connections using aluminium rivets

    OpenAIRE

    Hoang, Nguyen-Hieu

    2011-01-01

    The present thesis is concerned with the behaviour and modelling of self-piercing riveted connections using aluminium rivets. The objective has been to establish a database on the behaviour of self-piercing riveted connections using aluminium rivets with respect to the riveting process, the mechanical behaviour of single riveted connections and the structural behaviour of riveted joints. The objective has been met by a combination of laboratory tests, modelling and non-linear finite element n...

  1. Adhesive Bonding of Aluminium Alloy A5754 by Epoxy Resins

    Directory of Open Access Journals (Sweden)

    Ivan Michalec

    2013-01-01

    Full Text Available Joining thin sheets of aluminium and its alloys is a promising area in the field of joining materials. Nowadays, joining methods that do not melt the material itself are increasingly being utilised. This paper deals with adhesive bonding of aluminium alloy A5754 by two-component epoxy resins. Theresults show that joints bonded by Hysol 9466 have appropriate mechanical properties, but that joints bonded by Hysol 9492 have better thermal stability.

  2. An interaction of beta-amyloid with aluminium in vitro.

    Science.gov (United States)

    Exley, C; Price, N C; Kelly, S M; Birchall, J D

    1993-06-21

    We have used circular dichroism spectroscopy to confirm that, in a membrane-mimicking solvent, A beta P(1-40) adopts a partially helical conformation and we have demonstrated the loss of this structure in the presence of physiologically relevant concentrations of aluminium. This is the first evidence of a direct biochemical interaction between aluminium and beta-amyloid and may have important implications for the pathogenesis of Alzheimer's disease.

  3. Melting and solidification of bismuth inclusions in aluminium

    DEFF Research Database (Denmark)

    Thoft, N.B.; Bohr, J.; Buras, B.

    1995-01-01

    Supercooling of crystalline bismuth inclusions in aluminium crystals has been observed and studied with different techniques: x-ray diffraction, in situ Rutherford backscattering/channelling spectrometry and transmission electron microscopy. The results of the measurements with different experime......Supercooling of crystalline bismuth inclusions in aluminium crystals has been observed and studied with different techniques: x-ray diffraction, in situ Rutherford backscattering/channelling spectrometry and transmission electron microscopy. The results of the measurements with different...

  4. Lake restoration with aluminium, bentonite and Phoslock: the effect on sediment stability and light attenuation

    DEFF Research Database (Denmark)

    Egemose, Sara; Reitzel, Kasper; Flindt, Mogens

    treatments on aluminium mobility, sediment stability or light climate. A laboratory flume experiment including three shallow Danish lakes was conducted. We measured the effects of aluminium, Phoslock (a commercial product), bentonite, and a combination of bentonite/aluminium. Each treatment caused a varying...... consolidation of the sediment. The largest consolidation occurred using Phoslock- and bentonite-addition followed by bentonite/aluminium-addition, whereas aluminium alone had no effect. Sediment stability thresholds were measured before and after addition. Especially Phoslock, but also bentonite and bentonite....../aluminium increased sediment erosion threshold, with respectively 200%, 43% and 57%. Aluminium, bentonite/aluminium, and Phoslock improved the light conditions in the water phase, with respectively 60%, 57% and 50%, whereas bentonite created higher turbidity. Conclusively aluminium improved the light conditions...

  5. The binding, transport and fate of aluminium in biological cells.

    Science.gov (United States)

    Exley, Christopher; Mold, Matthew J

    2015-04-01

    Aluminium is the most abundant metal in the Earth's crust and yet, paradoxically, it has no known biological function. Aluminium is biochemically reactive, it is simply that it is not required for any essential process in extant biota. There is evidence neither of element-specific nor evolutionarily conserved aluminium biochemistry. This means that there are no ligands or chaperones which are specific to its transport, there are no transporters or channels to selectively facilitate its passage across membranes, there are no intracellular storage proteins to aid its cellular homeostasis and there are no pathways which evolved to enable the metabolism and excretion of aluminium. Of course, aluminium is found in every compartment of every cell of every organism, from virus through to Man. Herein we have investigated each of the 'silent' pathways and metabolic events which together constitute a form of aluminium homeostasis in biota, identifying and evaluating as far as is possible what is known and, equally importantly, what is unknown about its uptake, transport, storage and excretion.

  6. Volatilisation and oxidation of aluminium scraps fed into incineration furnaces.

    Science.gov (United States)

    Biganzoli, Laura; Gorla, Leopoldo; Nessi, Simone; Grosso, Mario

    2012-12-01

    Ferrous and non-ferrous metal scraps are increasingly recovered from municipal solid waste incineration bottom ash and used in the production of secondary steel and aluminium. However, during the incineration process, metal scraps contained in the waste undergo volatilisation and oxidation processes, which determine a loss of their recoverable mass. The present paper evaluates the behaviour of different types of aluminium packaging materials in a full-scale waste to energy plant during standard operation. Their partitioning and oxidation level in the residues of the incineration process are evaluated, together with the amount of potentially recoverable aluminium. About 80% of post-consumer cans, 51% of trays and 27% of foils can be recovered through an advanced treatment of bottom ash combined with a melting process in the saline furnace for the production of secondary aluminium. The residual amount of aluminium concentrates in the fly ash or in the fine fraction of the bottom ash and its recovery is virtually impossible using the current eddy current separation technology. The average oxidation levels of the aluminium in the residues of the incineration process is equal to 9.2% for cans, 17.4% for trays and 58.8% for foils. The differences between the tested packaging materials are related to their thickness, mechanical strength and to the alloy.

  7. Role of magnesium in alleviation of aluminium toxicity in plants.

    Science.gov (United States)

    Bose, Jayakumar; Babourina, Olga; Rengel, Zed

    2011-04-01

    Magnesium is pivotal for activating a large number of enzymes; hence, magnesium plays an important role in numerous physiological and biochemical processes affecting plant growth and development. Magnesium can also ameliorate aluminium phytotoxicity, but literature reports on the dynamics of magnesium homeostasis upon exposure to aluminium are rare. Herein existing knowledge on the magnesium transport mechanisms and homeostasis maintenance in plant cells is critically reviewed. Even though overexpression of magnesium transporters can alleviate aluminium toxicity in plants, the mechanisms governing such alleviation remain obscure. Possible magnesium-dependent mechanisms include (i) better carbon partitioning from shoots to roots; (ii) increased synthesis and exudation of organic acid anions; (iii) enhanced acid phosphatase activity; (iv) maintenance of proton-ATPase activity and cytoplasmic pH regulation; (v) protection against an aluminium-induced cytosolic calcium increase; and (vi) protection against reactive oxygen species. Future research should concentrate on assessing aluminium toxicity and tolerance in plants with overexpressed or antisense magnesium transporters to increase understanding of the aluminium-magnesium interaction.

  8. A mechanism for acute aluminium toxicity in fish.

    Science.gov (United States)

    Exley, C; Chappell, J S; Birchall, J D

    1991-08-07

    Aluminium is acutely toxic to fish in acid waters. The gill is the principal target organ and death is due to a combination of ionoregulatory, osmoregulatory and respiratory dysfunction. The toxic mechanism has hitherto received little direct consideration and is unknown. In this paper the mechanism of acute aluminium toxicity is approached from a chemical perspective. Symptomatic evidence of toxicity is taken from the literature and combined with our own research to elucidate a biochemically sound model to describe a possible mechanism of acute aluminium toxicity in fish. The proposed model delineates the chemical conditions immediately adjacent to the gill surface and emphasizes their importance in aluminium's toxic mode of action. The mechanism is shown to be bipartite. Aluminium binding to functional groups both apically located at the gill surface and intracellularly located within lamellar epithelial cells disrupts the barrier properties of the gill epithelium. The concomitant iono- and osmoregulatory dysfunction results in accelerated cell necrosis, sloughing and death of the fish. The mechanism of epithelial cell death is proposed as a general mechanism of aluminium-induced accelerated cell death.

  9. Use of technical and economic analysis in production of liquid metal in foundries

    Directory of Open Access Journals (Sweden)

    V. Kafka

    2008-07-01

    Full Text Available The paper in its introduction describes main principles of technical and economic analysis the application of which leads to determination of potential costs savings and subsequently to costs reduction. The application of the method is illustrated by an example of production of three types of steel grades for cast steel produced in five tons electric arc furnace. With the aid of the calculation model, incomplete costs of selective complex of the melts were determined (30 melts within the first phase and 260 in the second one. Incomplete costs and selected physical indicators (e.g. melting time, electrical energy consumption etc. were subsequently compiled with the aid of statistical analysis. After that, the individual selective complexes were compared with each other (according to melters; first and second melt on the shift; melting with one or more charge basket; days in a week. The detailed analysis of these outcomes resulted in many particular recommendations how to reduce the costs in the foundry. The final recommendation for the melting shop is a proposal to introduce continuous monitoring of costs.

  10. Exposure vs toxicity levels of airborne quartz, metal and carbon particles in cast iron foundries.

    Science.gov (United States)

    Moroni, Beatrice; Viti, Cecilia; Cappelletti, David

    2014-01-01

    Aerosol dust samples and quartz raw materials from different working stations in foundry plants were characterized in order to assess the health risk in this working environment. Samples were analysed by scanning and transmission electron microscopy coupled with image analysis and microanalysis, and by cathodoluminescence spectroscopy. In addition, the concentration and the solubility degree of Fe and other metals of potential health effect (Mn, Zn and Pb) in the bulk samples were determined by inductively coupled plasma atomic emission spectrometry (ICP-AES). Overall, the results indicate substantial changes in quartz crystal structure and texture when passing from the raw material to the airborne dust, which include lattice defects, non-bridging oxygen hole centres and contamination of quartz grains by metal and/or graphite particles. All these aspects point towards the relevance of surface properties on reactivity. Exposure doses have been estimated based on surface area, and compared with threshold levels resulting from toxicology. The possible synergistic effects of concomitant exposure to inhalable magnetite, quartz and/or graphite particles in the same working environment have been properly remarked.

  11. The characterization of total and leachable metals in foundry molding sands.

    Science.gov (United States)

    Dungan, Robert S; Dees, Nikki H

    2009-01-01

    Waste molding sands from the foundry industry have been successfully used as a component in manufactured soils, but concern over metal contamination must be addressed before many states will consider this beneficial use. Since there is little data available on this topic, the purpose of this study was to characterize total and leachable metals from waste molding sands. A total elemental analysis for Ag, Al, As, B, Ba, Be, Cd, Co, Cr, Cu, Fe, Mg, Mn, Mo, Ni, Pb, Sb, V, and Zn was conducted on 36 clay-bonded and seven chemically bonded molding sands. Total metal concentrations in the molding sands were similar to those found in agricultural soils. The leaching of metals (i.e. Ag, As, Ba, Be, Cd, Cr, Cu, Ni, Pb, Sb, and Zn) was assessed via the toxicity characteristic leaching procedure (TCLP), synthetic precipitation leaching procedure (SPLP), and ASTM water leach test. Based on the TCLP data, none of the 43 molding sands would meet the Resource Conservation and Recovery Act (RCRA) characteristic for toxicity due to high Ag, As, Ba, Cd, Cr, and Pb. Compared to the TCLP results, the metal concentrations were generally lower in the SPLP and ASTM extracts, which is likely related to the buffering capacity of the extraction fluids.

  12. Steel foundry electric arc furnace dust management: stabilization by using lime and Portland cement.

    Science.gov (United States)

    Salihoglu, Guray; Pinarli, Vedat

    2008-05-30

    The purpose of this study was to determine an appropriate treatment for steel foundry electric arc furnace dust (EAFD) prior to permanent disposal. Lime and Portland cement (PC)-based stabilization was applied to treat the EAFD that contains lead and zinc above the landfilling limits, and is listed by USEPA as hazardous waste designation K061 and by EU as 10 02 07. Three types of paste samples were prepared with EAFD content varying between 0 and 90%. The first type contained the EAFD and Portland cement, the second contained the EAFD, Portland cement, and lime, and the third contained the EAFD and lime. All the samples were subjected to toxicity characteristics leaching procedure (TCLP) after an air-curing period of 28 days. pH changes were monitored and acid neutralization capacity of the samples were examined. Treatment effectiveness was evaluated in terms of reducing the heavy metal leachability to the levels below the USEPA landfilling criteria. An optimum composition for the EAFD stabilization was formulated as 30% EAFD +35% lime +35% Portland cement to achieve the landfilling criteria. The pH interval, where the solubility of the heavy metals in the EAFD was minimized, was found to be between 8.2 and 9.4.

  13. Implementation of a numerical holding furnace model in foundry and construction of a reduced model

    Science.gov (United States)

    Loussouarn, Thomas; Maillet, Denis; Remy, Benjamin; Dan, Diane

    2016-09-01

    Vacuum holding induction furnaces are used for the manufacturing of turbine blades by loss wax foundry process. The control of solidification parameters is a key factor for the manufacturing of these parts in according to geometrical and structural expectations. The definition of a reduced heat transfer model with experimental identification through an estimation of its parameters is required here. In a further stage this model will be used to characterize heat exchanges using internal sensors through inverse techniques to optimize the furnace command and the optimization of its design. Here, an axisymmetric furnace and its load have been numerically modelled using FlexPDE, a finite elements code. A detailed model allows the calculation of the internal induction heat source as well as transient radiative transfer inside the furnace. A reduced lumped body model has been defined to represent the numerical furnace. The model reduction and the estimation of the parameters of the lumped body have been made using a Levenberg-Marquardt least squares minimization algorithm with Matlab, using two synthetic temperature signals with a further validation test.

  14. Properties of made by different methods of RP impeller foundry patterns

    Directory of Open Access Journals (Sweden)

    G. Budzik

    2007-04-01

    Full Text Available This article presents the tests of properties of foundry patterns of turbocharger turbine impeller. Impellers prototypes were predestinated for casting by method losing patterns. There were carried out tests of these prototypes made by different methods of Rapid Prototyping (RP. Two impeller were made by growth methods: stereolitography (SLA and three dimensional printing (3DP. One prototype was made by the method of Vacuum Casting as a wax casting. Tests were executed in the Department of Machine Design of Rzeszow University of Technology in cooperation with WSK PZL Rzeszow and Car Technology Krakow. First impeller was carried out by method of stereolitography on SLA 250 plant. That pattern was also used to carry out silicon matrix for casting of wax pattern. Next pattern was printed by three dimensional printer Z510 from the powder ZP14. Good removability of the pattern from the mould is particularly essential for impellers of small turbines with blades of small thickness of their section. All pattern were tested on their removability from the ceramic mould. The best melting properties had the wax pattern. Patterns made from resin SL5170 (SLA and powder ZP14 (3DP were removed in the process of burning but about 1% of soot was left in the mould.

  15. How to solve complex problems in foundry plants - future of casting simulation -

    Science.gov (United States)

    Ohnaka, I.

    2015-06-01

    Although the computer simulation of casting has progressed dramatically over the last decades, there are still many challenges and problems. This paper discusses how to solve complex engineering problems in foundry plants and what we should do in the future, in particular, for casting simulation. First, problem solving procedures including application of computer simulation are demonstrated and various difficulties are pointed-out exemplifying mainly porosity defects in sand castings of spheroidal graphite cast irons. Next, looking back conventional scientific and engineering research to understand casting phenomena, challenges and problems are discussed from problem solving view point, followed by discussion on the issues we should challenge such as how to integrate huge amount of dispersed knowledge in various disciplines, differentiation of science-oriented and engineering-oriented models, professional ethics, how to handle fluctuating materials, initial and boundary conditions, error accumulation, simulation codes as black-box, etc. Finally some suggestions are made on how to challenge the issues such as promotion of research on the simulation based on the science- oriented model and publication of reliable data of casting phenomena in complicated-shaped castings including reconsideration of the evaluation system.

  16. Ultrasonic testing of the hardening kinetics of epoxy resins used for foundry patterns

    Directory of Open Access Journals (Sweden)

    J. Zych

    2010-07-01

    Full Text Available The study presents the results of investigations on the hardening kinetics of modern pattern materials which, among others, include alsoepoxy resins. Tests were carried out using a new ultrasonic technique developed by the author of the present study. On the example of theEPO 999 resin, the run of the hardening process at temperatures of 10, 20 and 30oC was shown. This is the temperature range appliedduring production of foundry patterns. The time of the preliminary hardening amounted to 800 min at a temperature of 10oC, and to only180 min at a temperature of 30oC. Using ultrasonic technique, the effect of temperature on the modulus of elasticity Ed of the examinedresin was determined. The temperature has been observed to exert a linear effect on the value of the modulus Ed. When the resin pattern is preheated in the range of temperatures from 20 to 50oC, the value of the modulus Ed decreases by 30%. The drop in the value of themodulus Ed, as well as the resin hardness decreasing from 18 to 9,0HB at the increasing temperature reduce the applicability of thismaterial for patterns operating at high temperatures (moulding sands.

  17. Effect of High Alumina Cement on Selected Foundry Properties of Ant-Hill Clay

    Directory of Open Access Journals (Sweden)

    Akeem Damilola AKINWEKOMI

    2012-11-01

    Full Text Available The effect of high alumina cement (HAC on some selected foundry properties of ant-hill clay was investigated. Pulverised clay, water and 5 to 40% HAC weight fractions were manually mixed, pressed and air dried at 110°C for twenty-four hours followed by firing in a kiln to 1100°C. For each property, four samples were prepared, tested and the average value reported. The results showed that the values of the investigated properties generally increased up to 15% HAC after which no significant improvement was observed. At an optimum 15% HAC, compressive strength increased from 4933.50 N/mm2 to 6457.25 N/mm2. In addition, refractoriness increased from 1450°C to 1600°C at this optimum weight percent. Apparent porosity was also observed to be improved in the tested samples. It was concluded that for a refractoriness value of 1600°C, the optimum mix of 15% HAC would be suitable for metallurgical furnace linings.

  18. Coal worker's pneumoconiosis

    Science.gov (United States)

    ... this page: //medlineplus.gov/ency/article/000130.htm Coal worker's pneumoconiosis To use the sharing features on this page, please enable JavaScript. Coal worker's pneumoconiosis is a lung disease that results ...

  19. China Rescinds the Export Tax on Aluminium Alloys Made by Scrap

    Institute of Scientific and Technical Information of China (English)

    2005-01-01

    <正>According to an official from the Tax Regulations Office under China’s State Council, from July 1st 2005, China will rescind the 5 per cent export tax on the aluminium alloys produced by using aluminium alloys scrap. An official from the State Council’s office said that through investigation they found that most aluminium alloys produced from aluminium scrap are not that energy consuming compared to primary aluminium. Starting from January 1st 2005, China decided to collect 5 per cent export tax on aluminium so as to control the industry development connected with high energy cost.

  20. Accumulation and toxicity of aluminium-contaminated food in the freshwater crayfish, Pacifastacus leniusculus.

    Science.gov (United States)

    Woodburn, Katie; Walton, Rachel; McCrohan, Catherine; White, Keith

    2011-10-01

    The accumulation and toxicity of aluminium in freshwater organisms have primarily been examined following aqueous exposure. This study investigated the uptake, excretion and toxicity of aluminium when presented as aluminium-contaminated food. Adult Pacifastacus leniusculus were fed control (3 μg aluminium/g) or aluminium-spiked pellets (420 μg aluminium/g) over 28 days. Half the crayfish in each group were then killed and the remainder fed control pellets for a further 10 days (clearance period). Concentrations of aluminium plus the essential metals calcium, copper, potassium and sodium were measured in the gill, hepatopancreas, flexor muscle, antennal gland (kidney) and haemolymph. Histopathological analysis of tissue damage and sub-cellular distribution of aluminium were examined in the hepatopancreas. Haemocyte number and protein concentration in the haemolymph were analysed as indicators of toxicity. The hepatopancreas of aluminium-fed crayfish contained significantly more aluminium than controls on days 28 and 38, and this amount was positively correlated with the amount ingested. More than 50% of the aluminium in the hepatopancreas of aluminium-fed crayfish was located in sub-cellular fractions thought to be involved in metal detoxification. Aluminium concentrations were also high in the antennal glands of aluminium-fed crayfish suggesting that some of the aluminium lost from the hepatopancreas is excreted. Aluminium exposure via contaminated food caused inflammation in the hepatopancreas but did not affect the number of circulating haemocytes, haemolymph ion concentrations or protein levels. In conclusion, crayfish accumulate, store and excrete aluminium from contaminated food with only localised toxicity.

  1. Bioaccumulation of Aluminium in Hydromacrophytes in Polish Coastal Lakes

    Directory of Open Access Journals (Sweden)

    Senze Magdalena

    2015-03-01

    Full Text Available The research on aluminium content was conducted in water and on aquatic flora of Polish lakes in the central part of the coast. The study included the lakes Sarbsko, Choczewskie, Bia.e, K.odno, D.brze and Salino investigated in the summer of 2013. The examined lakes belong mainly to the direct basin of the Baltic Sea. Samples of aquatic plants and lake waters were collected. In the water samples pH and electrolytic conductivity were measured. The aluminium content was determined both in water and aquatic plants. Submerged hydromacrophyte studies included Myriophyllum alterniflorum L., Potamogeton perfoliatus L. and Ceratophyllum demersum L. Emergent hydromacrophyte studies included Phragmites australis (Cav. Trin. ex Steud., Juncus bulbosus L., Iris pseudacorus L., Eleocharis palustris (L. Roem. % Schult., Phalaris arundinacea L., Carex riparia Curt., Mentha aquatic L., Stratiotes aloides L., Alisma plantago-aquatica L., Glyceria maxima (Hartman Holmb., Sagittaria sagittifolia L., Scirpus lacustris L. and Typha angustifolia L. The purpose of this investigation was the determination of the aluminium content in submerged and emergent hydromacrophytes and also the definition of their bioaccumulative abilities. The average concentration of aluminium in water was 2.68 fęg Al dm.3. The average content of aluminium in plants was 2.8015 mg Al kg.1. The bioaccumulation factor ranged from BCF=19.74 to BCF=16619. On the basis of the analysis of the aluminium content in water and aquatic plants results show that both water and plants were characterized by a moderate level of aluminium. The recorded concentrations indicate a mid-range value and are much lower than those which are quoted for a variety of surface waters in various parts of the world.

  2. First Forum on China Casting Quality Standards & Overview of Revision History of China's National/Industrial Standards for Foundry Operations National Technical Committee 54 on Foundry of Standardization Administration of China (TC54)

    Institute of Scientific and Technical Information of China (English)

    2009-01-01

    @@ Both national and local governments have been paying great attention to the work of industrial standardization with the enormous increase in international trade after China joined WTO. According to the standards revising plan of Standardization Administration Committee of China (SAC),TC54 has already revised a series of national standards and industrial standards for foundry operations,and proposed some new ones. As a result,some old fashioned standards containing low-level techniques have been gradually discontinued or replaced with new versions.

  3. Acute aluminium phosphide poisoning, what is new?

    Directory of Open Access Journals (Sweden)

    Yatendra Singh

    2014-01-01

    Full Text Available Aluminium phosphide (AlP is a cheap solid fumigant and a highly toxic pesticide that is commonly used for grain preservation. AlP has currently generated interest with increasing number of cases in the past four decades because of its increased use for agricultural and nonagricultural purposes, and also its easy availability in the markets has led to its increased misuse to commit suicide. Ingestion is usually suicidal in intent, uncommonly accidental and rarely homicidal. The poison affects all systems, shock, cardiac arrhythmias with varied ECG changes and gastrointestinal features being the most prominent. Diagnosis is made on the basis of clinical suspicion, a positive silver nitrate paper test to phosphine, and gastric aspirate and viscera biochemistry. Treatment includes early gastric lavage with potassium permanganate or a combination of coconut oil and sodium bicarbonate, administration of charcoal and palliative care. Specific therapy includes intravenous magnesium sulphate and oral coconut oil. Unfortunately, the lack of a specific antidote Results in very high mortality and the key to treatment lies in rapid decontamination and institution of resuscitative measures. This article aims to identify the salient features and mechanism of AlP poisoning along with its management strategies and prognostic variables.

  4. Low cost aluminium metal matrix composite

    Energy Technology Data Exchange (ETDEWEB)

    Withers, G.

    2007-03-15

    Low cost, light weight Ultalite{reg_sign} is an Aluminium Metal Matrix Composite (AL-MMC) which utilises wear resistant ceramic particles derived from flyash. Ultalite AL-MMC typically contains between 10 and 30 per cent ceramic particles, and is formulated for the manufacture of wear resistant automotive components. Due to its low density and ease of processing into net shape die casting, Ultalite AL-MMC provides weight savings of up to 60 per cent over components fabricated from cast iron, thereby providing improved fuel efficiency with reduced greenhouse emissions. The original flyash material was sourced from a black coal power station in Queensland, where it contained a wide range of particles sizes. To narrow the size range and to remove impurities, a proprietary pretreatment developed by Dr Thomas Robl and co-researchers at the University of Kentucky was employed. The University of Kentucky developed the technology for the classification and benefaction of flyash to produce high-grade Pozzolan, which is used in Portland Cement product. This technology is now being applied to the production of Ultalite AL-MMC. Testing performed by Dr Robl has shown that the proprietary technology can eliminate the hollow particles, extract detrimental carbon-based impurities and remove the extremely fine and coarse particles. All that remains are dense ceramic particles with an average particle size of approximately 30 {mu}m. 9 refs., 3 figs.

  5. PHASE CONVERSIONS IN METAL-OXIDE COMPOSITIONS ON THE BASIS OF ALUMINIUM AND SILICON OXIDE

    OpenAIRE

    2010-01-01

    The regularities of phase conversions in metal-oxide compositions on the basis of aluminium and silicon oxide with the purpose of silumins synthesis by means of direct restoration of aluminium silicon are studied.

  6. The General Situation of the Scale and Layout of Aluminium Industry in China

    Institute of Scientific and Technical Information of China (English)

    2009-01-01

    <正>Since 2002, aluminium industry has become a key industry under the macro control of the country, for which the reason is the aluminium industry in China has seen "repeated construc-tion", "blind investment", "excessive capacity",

  7. Aluminium Matrix Composites Reinforced with Co-continuous Interlaced Phases Aluminium-alumina Needles

    Directory of Open Access Journals (Sweden)

    Elvio de Napole Gregolin

    2002-09-01

    Full Text Available An Al-5SiO2 (5 wt% of SiO2 aluminium matrix fiber composite was produced where the reinforcement consists of fossil silica fibers needles. After being heat-treated at 600 °C, the original fiber morphology was retained but its microstructure changed from solid silica to an interconnected (Al-Si/Al2O3 interlaced structure named co-continuous composite. A technique of powder metallurgy, using commercial aluminium powder and the silica fibers as starting materials, followed by hot extrusion, was used to produce the composite. The co-continuous microstructure was obtained partially or totally on the fibers as a result of the reaction, which occurs during the heat treatment, first by solid diffusion and finally by the liquid Al-Si in local equilibrium, formed with the silicon released by reaction. The internal structure of the fibers was characterized using field emission electron microscope (FEG-SEM and optical microscopy on polished and fractured samples.

  8. Exploring Mission Concepts with the JPL Innovation Foundry A-Team

    Science.gov (United States)

    Ziemer, John K.; Ervin, Joan; Lang, Jared

    2013-01-01

    The JPL Innovation Foundry has established a new approach for exploring, developing, and evaluating early concepts called the A-Team. The A-Team combines innovative collaborative methods with subject matter expertise and analysis tools to help mature mission concepts. Science, implementation, and programmatic elements are all considered during an A-Team study. Methods are grouped by Concept Maturity Level (CML), from 1 through 3, including idea generation and capture (CML 1), initial feasibility assessment (CML 2), and trade space exploration (CML 3). Methods used for each CML are presented, and the key team roles are described from two points of view: innovative methods and technical expertise. A-Team roles for providing innovative methods include the facilitator, study lead, and assistant study lead. A-Team roles for providing technical expertise include the architect, lead systems engineer, and integration engineer. In addition to these key roles, each A-Team study is uniquely staffed to match the study topic and scope including subject matter experts, scientists, technologists, flight and instrument systems engineers, and program managers as needed. Advanced analysis and collaborative engineering tools (e.g. cost, science traceability, mission design, knowledge capture, study and analysis support infrastructure) are also under development for use in A-Team studies and will be discussed briefly. The A-Team facilities provide a constructive environment for innovative ideas from all aspects of mission formulation to eliminate isolated studies and come together early in the development cycle when they can provide the biggest impact. This paper provides an overview of the A-Team, its study processes, roles, methods, tools and facilities.

  9. Impact properties of aluminium - glass fiber reinforced plastics sandwich panels

    Directory of Open Access Journals (Sweden)

    Mathivanan Periasamy

    2012-06-01

    Full Text Available Aluminium - glass fiber reinforced plastics (GFRP sandwich panels are hybrid laminates consisting of GFRP bonded with thin aluminum sheets on either side. Such sandwich materials are increasingly used in airplane and automobile structures. Laminates with varying aluminium thickness fractions, fiber volume fractions and orientation in the layers of GFRP were fabricated by hand lay up method and evaluated for their impact performance by conducting drop weight tests under low velocity impacts. The impact energy required for initiating a crack in the outer aluminium layer as well as the energy required for perforation was recorded. The impact load-time history was also recorded to understand the failure behavior. The damage depth and the damage area were measured to evaluate the impact resistance. Optical photography and scanning electron micrographs were taken to visualize the crack and the damage zone. The bidirectional cross-ply hybrid laminate (CPHL has been found to exhibit better impact performance and damage resistance than the unidirectional hybrid laminate (UDHL. Increase in aluminium thickness fraction (Al tf and fiber volume fraction (Vf resulted in an increase in the impact energy required for cracking and perforation. On an overall basis, the sandwich panels exhibited better impact performance than the monolithic aluminium.

  10. Elevated urinary excretion of aluminium and iron in multiple sclerosis.

    Science.gov (United States)

    Exley, Christopher; Mamutse, Godwin; Korchazhkina, Olga; Pye, Eleanor; Strekopytov, Stanislav; Polwart, Anthony; Hawkins, Clive

    2006-10-01

    Multiple sclerosis (MS) is a chronic, immune-mediated, demyelinating disease of the central nervous system of as yet unknown aetiology. A consensus of opinion has suggested that the disorder is the result of an interplay between environmental factors and susceptibility genes. We have used a battery of analytical techniques to determine if the urinary excretion of i) markers of oxidative damage; ii) iron and iii) the environmental toxin aluminium and its antagonist, silicon, are altered in relapsing-remitting (RRMS) and secondary progressive MS (SPMS). Urinary concentrations of oxidative biomarkers, MDA and TBARS, were not found to be useful indicators of inflammatory disease in MS. However, urinary concentrations of another potential marker for inflammation and oxidative stress, iron, were significantly increased in SPMS (P0.05). Urinary concentrations of aluminium were also significantly increased in RRMS (Paluminium excretion in the former were similar to those observed in individuals undergoing metal chelation therapy. The excretion of silicon was lower in MS and significantly so in SPMS (Paluminium excretion similar to those seen in aluminium intoxication suggested that aluminium may be a hitherto unrecognized environmental factor associated with the aetiology of MS. If aluminium is involved in MS then an increased dietary intake of its natural antagonist, silicon, might be a therapeutic option.

  11. Microfabrication of an anodic oxide film by anodizing laser-textured aluminium

    OpenAIRE

    2007-01-01

    A simple method for the fabrication of microstructures of an aluminium anodic oxide film (anodic alumina) by anodizing laser-textured aluminium is demonstrated. In the process, the aluminium substrate was first textured by a low power laser beam, and then the textured aluminium was subjected to anodizing, to develop a continuous, thick porous layer on the textured surface. Microstructures with a depth of a few to several tens of micrometres were fabricated successfully on the anodic oxide fil...

  12. Does antiperspirant use increase the risk of aluminium-related disease, including Alzheimer's disease?

    Science.gov (United States)

    Exley, C

    1998-03-01

    Aluminium salts are the major constituent of many widely used antiperspirant products. The use of such antiperspirants has been linked with the systemic accumulation of aluminium and an increased risk of Alzheimer's disease. But can the frequent use of aluminium-based antiperspirants lead to the accumulation of toxic levels of aluminium? And are there measures that we can take to reduce such accumulation without reducing the effectiveness of antiperspirants?

  13. Determination of aluminium in groundwater samples by GF-AAS, ICP-AES, ICP-MS and modelling of inorganic aluminium complexes.

    Science.gov (United States)

    Frankowski, Marcin; Zioła-Frankowska, Anetta; Kurzyca, Iwona; Novotný, Karel; Vaculovič, Tomas; Kanický, Viktor; Siepak, Marcin; Siepak, Jerzy

    2011-11-01

    The paper presents the results of aluminium determinations in ground water samples of the Miocene aquifer from the area of the city of Poznań (Poland). The determined aluminium content amounted from aluminium determinations were performed using three analytical techniques: graphite furnace atomic absorption spectrometry (GF-AAS), inductively coupled plasma atomic emission spectrometry (ICP-AES) and inductively coupled plasma mass spectrometry (ICP-MS). The results of aluminium determinations in groundwater samples for particular analytical techniques were compared. The results were used to identify the ascent of ground water from the Mesozoic aquifer to the Miocene aquifer in the area of the fault graben. Using the Mineql+ program, the modelling of the occurrence of aluminium and the following aluminium complexes: hydroxy, with fluorides and sulphates was performed. The paper presents the results of aluminium determinations in ground water using different analytical techniques as well as the chemical modelling in the Mineql+ program, which was performed for the first time and which enabled the identification of aluminium complexes in the investigated samples. The study confirms the occurrence of aluminium hydroxy complexes and aluminium fluoride complexes in the analysed groundwater samples. Despite the dominance of sulphates and organic matter in the sample, major participation of the complexes with these ligands was not stated based on the modelling.

  14. Characterization and extraction of gold contained in foundry industrial wastes; Caracterizacion y extraccion de oro contenido en matrices de desechos industriales de fundicion

    Energy Technology Data Exchange (ETDEWEB)

    Vite T, J.; Vite T, M.; Diaz C, A.; Carreno de Leon, C. [Instituto Nacional de Investigaciones Nucleares, Depto. de Estudios del Ambiente, A.P. 18-1027, 11801 Mexico D.F. (Mexico)

    1999-07-01

    Gold was characterized and leached in foundry sands. These wastes are product among others of the automotive industry where they are used as molds material which are contaminated by diverse metals during the foundry. To fulfil the leaching process four coupled thermostat columns were used. To characterize the solid it was used the X-ray diffraction technique. For the qualitative analysis it was used the Activation analysis technique. Finally, for the study of liquors was used the Plasma diffraction spectroscopy (Icp-As) technique. The obtained results show that the process which was used the thermostat columns was more efficient, than the methods traditionally recommended. (Author)

  15. Energy efficiency improvement and GHG abatement in the global production of primary aluminium

    NARCIS (Netherlands)

    Kermeli, Katerina; Ter Weer, Peter Hans; Crijns - Graus, Wina; Worrell, Ernst

    2015-01-01

    Primary aluminium production is a highly energy-intensive and greenhouse gas (GHG)-emitting process responsible for about 1 % of global GHG emissions. In 2009, the two most energy-intensive processes in primary aluminium production, alumina refining and aluminium smelting consumed 3.1 EJ, of which 2

  16. The Prospect of China’s Alumin-ium Extrusion Product Market

    Institute of Scientific and Technical Information of China (English)

    2008-01-01

    <正>China’s aluminium extrusion industry can be dated back to the 1950s-70s,when the North- east 101 Plant was established in 1956,the Northwest Aluminium and Southwest Alumin- ium were completed and put into operation in 1968-1969.The three plants’ extrusion assem- bly lines were designed to produce aluminium

  17. The Net Exporting Trends Remains for China’s Aluminium Products

    Institute of Scientific and Technical Information of China (English)

    2008-01-01

    <正>The oversupply of China’s raw aluminium has caused the continuing net exporting for China’s aluminium products.As the situation is wors- ened due to the growing raw aluminium pro- duction and curbed demand,it is estimated that the continuation of net exporting of China’s

  18. Light-weight aluminium bridges and bridge decks. An overview of recent applications

    NARCIS (Netherlands)

    Maljaars, J.; Soetens, F.; Kluyver, D. de

    2008-01-01

    The last decades have shown a large increase in the application of aluminium alloys for light-weight bridges. For bridge construction, aluminium alloys have some specific advantages, but also some points of attention. This paper deals with some recent projects of aluminium bridges, and for these pro

  19. IEC 61267: Feasibility of type 1100 aluminium and a copper/aluminium combination for RQA beam qualities.

    Science.gov (United States)

    Leong, David L; Rainford, Louise; Zhao, Wei; Brennan, Patrick C

    2016-01-01

    In the course of performance acceptance testing, benchmarking or quality control of X-ray imaging systems, it is sometimes necessary to harden the X-ray beam spectrum. IEC 61267 specifies materials and methods to accomplish beam hardening and, unfortunately, requires the use of 99.9% pure aluminium (Alloy 1190) for the RQA beam quality, which is expensive and difficult to obtain. Less expensive and more readily available filters, such as Alloy 1100 (99.0% pure) aluminium and copper/aluminium combinations, have been used clinically to produce RQA series without rigorous scientific investigation to support their use. In this paper, simulation and experimental methods are developed to determine the differences in beam quality using Alloy 1190 and Alloy 1100. Additional simulation investigated copper/aluminium combinations to produce RQA5 and outputs from this simulation are verified with laboratory tests using different filter samples. The results of the study demonstrate that although Alloy 1100 produces a harder beam spectrum compared to Alloy 1190, it is a reasonable substitute. A combination filter of 0.5 mm copper and 2 mm aluminium produced a spectrum closer to that of Alloy 1190 than Alloy 1100 with the added benefits of lower exposures and lower batch variability.

  20. Langmuir-Blodgett Films from Schiff Base Aluminium ( Ⅲ ) Complex

    Institute of Scientific and Technical Information of China (English)

    2001-01-01

    The characteristics of the LB films of Schiff base aluminium( Ⅲ ), tris(2-hydroxy-5-nitro N-dodecyl-benzylideneaminato) aluminium ( Ⅲ ) [Al (TA 12) 3], were studied. The surface pres sure-area(r-A) isotherm of Al(TA12)3 in the pure water subphase was investigated. The molec ular area, 0.48 nm2, is one-third of the expected value that indicates the formation of an aggre gate. The Langmuir-Blodgett (LB) films of Al(TA12) 3 were transferred and characterized. The UV-Vis spectra and the AFM image both confirmed that the J-aggregates formed. The polarized UV-Vis spectra indicated that the complex plane had to be oriented with an angle of about 30° to the substrate surface. The IR spectra suggested that the complexation took place between aluminium ions and the oxygen atoms of the ligand rather than the nitrogen atom.

  1. Reflection of infrared radiation from thin aluminium layers

    CERN Document Server

    Calatroni, Sergio

    2001-01-01

    The thermal shielding of the LHC magnets cryostats will make use of Multi-Layer Insulation. This is a sandwich of several Mylar (polyester) foils 6 µm thick coated with a thin film of aluminium, having a thickness of some 30 nm. The thickness of the aluminium film must be kept at a minimum to minimise lateral thermal conduction. The outer layer of this sandwich stays at a temperature of 20 K or below, and receives IR radiation from surfaces at 77 K (wavelength of 37.6 µm at the peak of blackbody radiation), which should be reflected with the highest efficiency. The minimum thickness for the aluminium layer to avoid transmission of the radiation can be calculated by making use of the skin effect theory, taking into account the changes in electrical properties that are due to the extremely low thickness of the film.

  2. Aluminium supplier selection for the automotive parts manufacturer

    Directory of Open Access Journals (Sweden)

    M. Cieśla

    2016-04-01

    Full Text Available This paper presents a methodology for selection of the optimal sources of supply, which is also known as the problem of supplier selection. Theoretical considerations are expanded with research related to aluminium supplier selection for a hypothetical manufacturer of aluminium parts for transportation equipment located in Poland. Evaluation of five suppliers of aluminium from Poland, Germany and Slovenia has been conducted using a weighted scoring method, a strengths and weaknesses method and a graphical method. Choosing the best offer and prioritizing suppliers allows not only the most rational decision in the field of supply logistics to be taken but also the quality of service in the metallurgical industry to be improved.

  3. Application of Anodization Process for Cast Aluminium Surface Properties Enhancement

    Directory of Open Access Journals (Sweden)

    Włodarczyk-Fligier A.

    2016-09-01

    Full Text Available An huge interest is observed in last years in metal matrix composite, mostly light metal based, which have found their applications in many industry branches, among others in the aircraft industry, automotive-, and armaments ones, as well as in electrical engineering and electronics, where one of the most important issue is related to the corrosion resistance, especially on the surface layer of the used aluminium alloys. This elaboration presents the influence of ceramic phase on the corrosion resistance, quality of the surface layer its thickness and structure of an anodic layer formed on aluminium alloys. As test materials it was applied the aluminium alloys Al-Si-Cu and Al-Cu-Mg, for which heat treatment processes and corrosion tests were carried out. It was presented herein grindability test results and metallographic examination, as well. Hardness of the treated alloys with those ones subjected to corrosion process were compared.

  4. Effect of Heat Treatment on Microstructural Changes in Aluminium Bronze

    Directory of Open Access Journals (Sweden)

    Hájek J.

    2016-09-01

    Full Text Available This paper attempts to summarise the microstructural changes which take place in aluminium bronzes during heat treatment. Another objective of this study was to map the potential of a certain type of aluminium bronzes for undergoing martensitic transformation. The methods, which were chosen for assessing the results of heat treatment with regard to their availability, included measurement of hardness and observation of microstructure using light and scanning electron microscopy, Additional tools for evaluation of microstructure comprised measurement of microhardness and chemical analysis by EDS. An important part of the experiment is observation of microstructural changes in the Jominy bar during the end-quench test. Upon completing experiments of this kind, one can define the heat treatment conditions necessary for obtaining optimum properties. In addition, the paper presents important findings on how to improve the corrosion resistance of aluminium bronzes by special heat treatment sequences.

  5. [Photophysical properties and photodynamic activity of nanostructured aluminium phthalocyanines].

    Science.gov (United States)

    Udartseva, O O; Lobanov, A V; Andeeva, E R; Dmitrieva, G S; Mel'nikov, M Ia; Buravkova, L B

    2014-01-01

    We developed water-soluble supramolecular complexes of aluminium phthalocyanine based on mesoporous silica nanoparticles and polyvinylpirrolidone containing rare photoactive nanoaggregates. Radiative lifetimes, extinction coefficients and energy of electronic transitions of isolated and associated metal phthalocyanine complexes were calculated. Nontoxic concentrations of synthesized nanocomposite photosensibilizers were in vitro determined. In present study we compared photodynamic treatment efficacy using different modifications of aluminium phthalocyanine (Photosens®, AlPc-nSiO2 and AlPc-PVP). Mesenchymal stromal cells were used as a model for photodynamic treatment. Intracellular accumulation of aluminium phthalocyanine based on mesoporous silica nanoparticles AlPc-nSiO2 was the most efficient. Illumination of phthalocyanine-loaded cells led to reactive oxygen species generation and subsequent apoptotic cell death. Silica nanoparticles provided a significant decrease of effective phthalocyanine concentration and enhanced cytotoxicity of photodynamic treatment.

  6. The immunobiology of aluminium adjuvants: how do they really work?

    Science.gov (United States)

    Exley, Christopher; Siesjö, Peter; Eriksson, Håkan

    2010-03-01

    Aluminium adjuvants potentiate the immune response, thereby ensuring the potency and efficacy of typically sparingly available antigen. Their concomitant critical importance in mass vaccination programmes may have prompted recent intense interest in understanding how they work and their safety. Progress in these areas is stymied, however, by a lack of accessible knowledge pertaining to the bioinorganic chemistry of aluminium adjuvants, and, consequently, the inappropriate application and interpretation of experimental models of their mode of action. The objective herein is, therefore, to identify the many ways that aluminium chemistry contributes to the wide and versatile armoury of its adjuvants, such that future research might be guided towards a fuller understanding of their role in human vaccinations.

  7. Aluminium in parenteral nutrition: a systematic review.

    Science.gov (United States)

    Hernández-Sánchez, A; Tejada-González, P; Arteta-Jiménez, M

    2013-03-01

    Aluminium (Al) toxicity problem in parenteral nutrition solutions (PNS) is decades old and is still unresolved. The aim of this review is to gather updated information about this matter, regarding legislation, manifestations, diagnostics and treatment, patient population at risk and the actions to be taken to limit its accumulation. A structured search using MeSH vocabulary and Title/Abstract searches was conducted in PubMed (http://www.pubmed.gov) up to November 2012. Al is ubiquitous, facilitating its potential for exposure. Nevertheless, humans have several mechanisms to prevent significant absorption and to aid its elimination; therefore, the vast majority of the population is not at risk for Al toxicity. However, when protective gastrointestinal mechanisms are bypassed (for example, parenteral fluids), renal function is impaired (for example, adult patients with renal compromise and neonates) or exposure is high (for example, long-term PNS), Al is prone to accumulate in the body, including manifestations such as impaired neurological development, Alzheimer's disease, metabolic bone disease, dyslipemia and even genotoxic activity. A high Al content in PNS is largely the result of three parenteral nutrient additives: calcium gluconate, inorganic phosphates and cysteine hydrochloride. Despite the legislative efforts, some factors make difficult to comply with the rule and, therefore, to limit the Al toxicity. Unfortunately, manufacturers have not universally changed their processes to obtain a lower Al content of parenteral drug products (PDP). In addition, the imprecise information provided by PDP labels and the high lot-to-lot variation make the prediction of Al content rather inaccurate.

  8. PEMBINAAN PENGERAJIN BOKOR ALUMINIUM DI DESA MENYALI

    Directory of Open Access Journals (Sweden)

    I NYOMAN GDE ANTARA, dkk.

    2014-04-01

    Full Text Available Alluminium bowl craft industrial center is located in Menyali village Sawan district Buleleng regency of Bali province. In this business development, they faced some problems such as increasingly expensive alluminium plate raw materials, decreasing selling product prices due to competition among craftsmen, difficulty in extending the marketing, lack of capital, lack of knowledge in business management, and lack of technical capacity and production innovation. Currently the organization has been formed aluminum bowl craftsmen groups, they are “Sumber Urip” and “Sumur Jaya”. This organization is still limited to tradisional associations such as a community organization, has not led to organize in a micro-enterprise or cooperation. Their organization management should not be arranged. Therefore, they need helps from the government and other institutions to build this bowl craftsmen in developing their businesses through a group of micro-enterprises or cooperations. Wishly, with formal business entity that would facilitate access to a variety of coaching and help governments andother institutions. From the SWOT analysis, it is found some problems and solutions that should be done. Alluminium bowl craftsmen groups, named “Sumber Urip” and “Sumur Jaya” is not in the form of business entity or cooperation yet, so that the results of coaching have agreed to form a cooperation. Venture capital assistance for the development and production are still needed and to be an absolute given, but a way to market more absolute yield is given, through participation in various events exhibition to introduce the product is expected to expandits market share up to overseas or exports. In the production process it has been introduced that is appropriate technology for instant a rolling tool to make a wiring groove on the outside of the bowl, so that it will simplify and speed up the process, especially by aged mothers.Keywords: aluminium bowl, Menyali

  9. Motivating Workers in Construction

    Directory of Open Access Journals (Sweden)

    Jason E. Barg

    2014-01-01

    Full Text Available The study of the motivation of construction workers is limited to a relatively small body of knowledge. Although there is considerable research available regarding motivation and productivity, few researchers have provided a comprehensive analysis on the motivation of construction workers. The research stated that productivity in construction has not improved compared to other industry sectors such as manufacturing. This trend has been echoed in publications throughout the past five decades, and suggested that motivation is one of the key factors impacting productivity. This paper offers a comprehensive review of the published work that directly links the key words—construction and motivation. The findings have been presented in five themes, that is, motivation models, environment and culture, incentives and empowerment, and worker management. This paper concludes with two methods suggested by previous researchers to improve motivation of construction workers: (1 relevant worker incentives (intrinsic or extrinsic and (2 improved management practices, specifically regarding communication with workers.

  10. Aluminium Price Looks Down Due To Increased Capacities

    Institute of Scientific and Technical Information of China (English)

    2007-01-01

    <正>Speaking at a recent forum on China’S alumin- ium industry,Wen Xianjun,director of the aluminium branch under China Nonferrous Metals Industry Association,said that the alu- minium price in 2007 looks going downward due to the production capacity expansion out of the high market price last year.He estimates that the downward development of the alumin- ium price in China will be more obvious than that in the rest part of the world.He predicts that in 2007 the average aluminium price in

  11. Washery tailings from coal preparation used as aluminium feedstock

    Energy Technology Data Exchange (ETDEWEB)

    Kuehn, L.; Schieder, T.; Belsky, M.; Lotze, J.; Winkhaus, G.

    1982-06-01

    Kaolinite clays and washery tailings of coal mines are the major feedstocks of the West German aluminium industry. Statistics are given in order to assess the amount of washery tailings available and their suitability as feedstocks for aluminium production. The chemical and mineralogical composition are similar for washery tailings from different mines; accordingly, also their behaviour regarding decomposition by acids will be almost identical. Al/sub 2/O/sub 3/ extraction yields are satisfactory with strongly precalcinated material using concentrated sulphuric acid or azeotropic hydrochloric acid - in the latter case, however, only if fluoride is added to the acid.

  12. Power quality results in energy efficient aluminium smelter operation

    Energy Technology Data Exchange (ETDEWEB)

    Wiestner, Max

    2010-09-15

    New aluminium smelters consume up to 2400MW of electrical energy making the energy efficiency aspect most important. Power quality, optimised power conversion systems and well engineered power plant interfaces are essential for highest energy efficiency. An early optimisation of the power system design will reduce the capital investment cost for the power plant and smelter substation as well as results in most energy efficient aluminium production. This paper describes and intends to discuss the power quality improvement concepts and designs as well as energy cost reduction opportunities which a high power quality system can achieve.

  13. Transmittance jump in a thin aluminium layer during laser ablation

    Energy Technology Data Exchange (ETDEWEB)

    Bykovsky, N E; Senatsky, Yu V [P N Lebedev Physics Institute, Russian Academy of Sciences, Moscow (Russian Federation); Pershin, S M; Samokhin, A A [A M Prokhorov General Physics Institute, Russian Academy of Sciences, Moscow (Russian Federation)

    2016-02-28

    A jump in the transmittance (from ∼0.1% to ∼50% for ∼1 ns) of an optical gate on a Mylar film (a thin aluminium layer on a Lavsan substrate) irradiated by nanosecond (10{sup -7} – 10{sup -8} s) pulses of a neodymium laser with an intensity up to 0.1 GW cm{sup -2} has been recorded. The mechanism of a fast (10{sup -10} – 10{sup -11} s) increase in the transmittance of the aluminium layer upon its overheating (without boiling) to the metal – insulator phase-transition temperature is discussed. (interaction of laser radiation with matter. laser plasma)

  14. Silver coated aluminium microrods as highly colloidal stable SERS platforms.

    Science.gov (United States)

    Pazos-Perez, Nicolas; Borke, Tina; Andreeva, Daria V; Alvarez-Puebla, Ramon A

    2011-08-01

    We report on the fabrication of a novel material with the ability to remain in solution even under the very demanding conditions required for structural and dynamic characterization of biomacromolecule assays. This stability is provided by the increase in surface area of a low density material (aluminium) natively coated with a very hydrophilic surface composed of aluminium oxide (Al(2)O(3)) and metallic silver nanoparticles. Additionally, due to the dense collection of active hot spots on their surface, this material offers higher levels of SERS intensity as compared with the same free and aggregated silver nanoparticles.

  15. Aluminium, beta-amyloid and non-enzymatic glycosylation.

    Science.gov (United States)

    Exley, C; Schley, L; Murray, S; Hackney, C M; Birchall, J D

    1995-05-08

    The non-enzymatic glycosylation of beta-amyloid is implicated in the aetiology of Alzheimer's disease. However, controversy surrounds the nature of any involvement and a potential mechanism has not been fully elucidated. We present evidence of an aluminium-induced aggregation of the A beta P(25-35) peptide and speculate that the mechanism of formation of our ordered beta-amyloid aggregates might involve non-enzymatic glycosylation and/or site-specific crosslinking of beta-amyloid fibrils by atomic aluminium.

  16. Mortality among rubber workers: V. processing workers.

    Science.gov (United States)

    Delzell, E; Monson, R R

    1982-07-01

    Cause-specific mortality was evaluated among 2,666 men employed in the processing division of a rubber manufacturing plant. The division was divided into two sections: front processing (compounding, mixing and milling operations) and back processing (extrusion, calendering, cement mixing and rubberized fabrics operations). Mortality rates for all processing workers combined and for men in each section were compared with rates for U.S. White males or for workers employed in other divisions of the same plant. Compared with either referent group, men in the processing division had increased mortality from leukemia, emphysema, and cancers of the stomach, large intestine, and biliary passages and liver. An excess number of deaths from stomach and larger intestine cancer was found predominantly among men in the front processing section (33 observed vs. 17.7 expected deaths, based on rates in nonprocessing workers). Increased mortality from leukemia (14 observed vs. 7.3 expected) and from emphysema (22 observed vs. 11.0 expected) was present among men employed in the back processing section. Examination of mortality from these causes according to age and the year starting work, duration of employment, and years since starting work in the relevant sections of the processing division suggested that observed excesses of stomach cancer, large intestine cancer, leukemia, and emphysema among processing workers are related to occupational exposures. These results are consistent with the findings of studies of other groups of rubber workers.

  17. Foundry Technique of Steel Cooling Stave%铸钢冷却壁的铸造工艺

    Institute of Scientific and Technical Information of China (English)

    李平

    2011-01-01

    铸钢冷却壁作为换代高炉冷却壁,它与铸铁冷却壁相比有着本质上的性能提升.本文说明铸钢冷却壁铸造过程中各工序的要点,并针对冷却壁热面砖槽造型、冷却水管防熔穿措施和浇注过程控制等铸造难点给出多种工艺方案,通过生产实践证明工艺方案的可行性,使生产的铸钢冷却壁质量过关,性能优良,产品合格率达98%以上.%As an upgraded cooling stave for Blast Furnace, the steel cooling stave has essentially performance improvements compared with the iron cooling stave. This article explains the key points of each process in steel cooling stave's foundry and gives multiple solutions to the foundry difficulties such as brick trench's moulding, cooling pipes' meltdown-proof measures, and pouring process control. These solutions are proved to be feasibility through the successful manufacture. The quality and performance of steel cooling staves are excellent, product qualification rate is over 98%.

  18. State of the Art Treatment of Non-Ferrous Castings 3-in-1 Heat Treatment Systems Combine Foundry Processes

    Institute of Scientific and Technical Information of China (English)

    Volker R. Knobloch

    2004-01-01

    The interior of a high-pressure die-casting is of an unsatisfactory quality. Engine blocks made with this die casting process show lower specific engine performance. Pressure die-casting can hardly be heat treated for obvious reasons.PSM (Precision Sand Molds) process uses sand and organic binder to generate a mold and even allows the manufacturing of complex diesel engine blocks in aluminum alloys. Combined technologies are available for semi-permanent mold castings with cores and castings made in Precision Sand Molds with organic binders. Castings are placed into the special heat treatment furnace immediately after pouring without the operations in stand alone machinery. This patented Sand Lion(R) 3-in-1 technology processes hot castings and carries out three (3) foundry processes simultaneously in one (1) automated machine: 1) De-coring and sand removal; 2) Thermal sand reclamation; 3) Solution heat treatment of castings. The combination of several main casting processes is reflected in significant reductions of energy consumption, of production costs, and improving the quality of the castings. Audits in foundries using the 3-in-1 process showed an average reduction in production costs of more than 30%.

  19. Accumulation of Aluminium and Physiological Status of Tree Foliage in the Vicinity of a Large Aluminium Smelter

    Directory of Open Access Journals (Sweden)

    E. D. Wannaz

    2012-01-01

    Full Text Available A pollution gradient was observed in tree foliage sampled in the vicinity of a large aluminium production facility in Patagonia (Argentina. Leaves of Eucalyptus rostrata, and Populus hybridus and different needle ages of Pinus spec. were collected and concentrations of aluminium (Al and sulphur (S as well as physiological parameters (chlorophyll and lipid oxidation products were analyzed. Al and S concentrations indicate a steep pollution gradient in the study showing a relationship with the physiological parameters in particular membrane lipid oxidation products. The present study confirms that aluminium smelting results in high Al and sulphur deposition in the study area, and therefore further studies should be carried out taking into account potentially adverse effects of these compounds on human and ecosystem health.

  20. Gas accumulation at grain boundaries during 800 MeV proton irradiation of aluminium and aluminium-alloys

    DEFF Research Database (Denmark)

    Singh, Bachu Narain; Horsewell, Andy; Sommer, W. F.;

    1986-01-01

    Samples of pure aluminium (99.9999%) and commercial Al-2.7%Mg(AlMg3) and Al-1.1%Mg-0.5%Si(Al6061) alloys were irradiated with 800 MeV protons at the Los Alamos Meson Physics Facility (LAMPF) at a temperature between 40-100°C to a maximum dose of 0.2 dpa. Transmission electron microscopy (TEM......) showed a complete absence of voids or bubbles in the grain interiors of the aluminium and the aluminium-alloys. Bubbles were clearly visible by TEM at grain boundaries in pure Al and the AlMg3 alloy; but bubbles were not visible in the Al6061 alloy. The bubble density in the AlMg3 alloy was considerably...

  1. Carbon treated commercial aluminium alloys as anodes for aluminium-air batteries in sodium chloride electrolyte

    Science.gov (United States)

    Pino, M.; Herranz, D.; Chacón, J.; Fatás, E.; Ocón, P.

    2016-09-01

    An easy treatment based in carbon layer deposition into aluminium alloys is presented to enhance the performance of Al-air primary batteries with neutral pH electrolyte. The jellification of aluminate in the anode surface is described and avoided by the carbon covering. Treated commercial Al alloys namely Al1085 and Al7475 are tested as anodes achieving specific capacities above 1.2 Ah g-1vs 0.5 Ah g-1 without carbon covering. The influence of the binder proportion in the treatment as well as different carbonaceous materials, Carbon Black, Graphene and Pyrolytic Graphite are evaluated as candidates for the covering. Current densities of 1-10 mA cm-2 are measured and the influence of the alloy explored. A final battery design of 4 cells in series is presented for discharges with a voltage plateau of 2 V and 1 Wh g-1 energy density.

  2. Fine and ultrafine emission dynamics from a ferrous foundry cupola furnace.

    Science.gov (United States)

    Meléndez, Antton; García, Estibaliz; Carnicer, Pedro; Pena, Egoitz; Larrión, Miren; Legarreta, Juan Andres; Gutiérrez-Cañas, Cristina

    2010-05-01

    Aerosol size distributions from ferrous foundry cupola furnaces vary depending on semicontinuous process dynamics, time along the tap-to-tap cycle, dilution ratio, and the physical and chemical nature of the charge and fuel. All of these factors result in a highly time-dependent emission of particulate matter (PM) 2.5 pm or less in aerodynamic diameter (PM2.5)--even on a mass concentration basis. Control measures are frequently taken on the basis of low-reliability parameters such as emission factors and loosely established mass ratios of PM2.5 to PM 10 microm or less in aerodynamic diameter (PM1.0). The new environmental requirements could entail unexpected and undesired drawbacks and uncertainties in the meaning and effectiveness of process improvement measures. The development of process-integrated and flue-gas cleaning measures for reduction of particle emissions requires a better knowledge of generation mechanisms during melting. Available aerosol analyzers expand the range of control issues to be tackled and contribute to greatly reduce the uncertainty of engineering decisions on trace pollutant control. This approach combines real-time size distribution monitoring and cascade impactors as preseparators for chemical or morphological analysis. The results allow for establishing a design rationale and performance requirement for control devices. A number size distribution below 10 microm in aerodynamic equivalent diameter was chosen as the main indicator of charge influence and filter performance. Size distribution is trimodal, with a coarse mode more than 12 microm that contributes up to 30% of the total mass. A temporal series for these data leads to identification of the most relevant size ranges for a specific furnace (e.g., the most penetrating size range). In this cupola, this size range is between 0.32 and 0.77 microm of aerodynamic equivalent diameter and defines the pollution control strategy for metals concentrating within this size range. Scrap

  3. New Investment Rush Brings up Concern for China’s Aluminium Industry

    Institute of Scientific and Technical Information of China (English)

    2004-01-01

    <正> Although the blind construction of the electro-lytic aluminium industry has been restricted inChina this year,an investment rush in aluminaand aluminium processing has started,whichhas brought up new concern for the industry.Whether this will follow the route of the much-heated electrolytic aluminium industry remainsa question to be answered.According to someindustry analysts,under the pressure of themacro control measures of the State on theelectrolytic aluminium industry expansion,some producers of aluminium have shiftedtheir interests to the upper and lower fields soas to raise their competitiveness over the mar-

  4. Advanced worker protection system

    Energy Technology Data Exchange (ETDEWEB)

    Caldwell, B.; Duncan, P.; Myers, J.

    1995-12-01

    The Department of Energy (DOE) is in the process of defining the magnitude and diversity of Decontamination and Decommissioning (D&D) obligations at its numerous sites. The DOE believes that existing technologies are inadequate to solve many challenging problems such as how to decontaminate structures and equipment cost effectively, what to do with materials and wastes generated, and how to adequately protect workers and the environment. Preliminary estimates show a tremendous need for effective use of resources over a relatively long period (over 30 years). Several technologies are being investigated which can potentially reduce D&D costs while providing appropriate protection to DOE workers. The DOE recognizes that traditional methods used by the EPA in hazardous waste site clean up activities are insufficient to provide the needed protection and worker productivity demanded by DOE D&D programs. As a consequence, new clothing and equipment which can adequately protect workers while providing increases in worker productivity are being sought for implementation at DOE sites. This project will result in the development of an Advanced Worker Protection System (AWPS). The AWPS will be built around a life support backpack that uses liquid air to provide cooling as well as breathing gas to the worker. The backpack will be combined with advanced protective garments, advanced liquid cooling garment, respirator, communications, and support equipment to provide improved worker protection, simplified system maintenance, and dramatically improve worker productivity through longer duration work cycles. Phase I of the project has resulted in a full scale prototype Advanced Worker Protection Ensemble (AWPE, everything the worker will wear), with sub-scale support equipment, suitable for integrated testing and preliminary evaluation. Phase II will culminate in a full scale, certified, pre-production AWPS and a site demonstration.

  5. Workers' Education in Palestine

    Science.gov (United States)

    Elayassa, Wajih

    2013-01-01

    Due to the political context and the restrictions placed on general freedoms and trade union activities, workers' education in Palestine remained informal and largely reliant on oral memory until the early 1990s. For decades, it was an integral part of political education. Workers' education only became a stand-alone field after the establishment…

  6. Migrant Farm Workers.

    Science.gov (United States)

    Slesinger, Doris P.; Pfeffer, Max J.

    This paper documents migrant farm workers as being among the most persistently underprivileged groups in American society. Migrant farm workers typically receive low wages from irregular employment and live in poverty with access to only substandard housing and inadequate health care. The lack of economic improvement stems from a number of…

  7. Experimental study of optimal self compacting concrete with spent foundry sand as partial replacement for M-sand using Taguchi approach

    Science.gov (United States)

    Nirmala, D. B.; Raviraj, S.

    2016-06-01

    This paper presents the application of Taguchi approach to obtain optimal mix proportion for Self Compacting Concrete (SCC) containing spent foundry sand and M-sand. Spent foundry sand is used as a partial replacement for M-sand. The SCC mix has seven control factors namely, Coarse aggregate, M-sand with Spent Foundry sand, Cement, Fly ash, Water, Super plasticizer and Viscosity modifying agent. Modified Nan Su method is used to proportion the initial SCC mix. L18 (21×37) Orthogonal Arrays (OA) with the seven control factors having 3 levels is used in Taguchi approach which resulted in 18 SCC mix proportions. All mixtures are extensively tested both in fresh and hardened states to verify whether they meet the practical and technical requirements of SCC. The quality characteristics considering "Nominal the better" situation is applied to the test results to arrive at the optimal SCC mix proportion. Test results indicate that the optimal mix satisfies the requirements of fresh and hardened properties of SCC. The study reveals the feasibility of using spent foundry sand as a partial replacement of M-sand in SCC and also that Taguchi method is a reliable tool to arrive at optimal mix proportion of SCC.

  8. Mechanochemical route to the synthesis of nanostructured Aluminium nitride.

    Science.gov (United States)

    Rounaghi, S A; Eshghi, H; Scudino, S; Vyalikh, A; Vanpoucke, D E P; Gruner, W; Oswald, S; Kiani Rashid, A R; Samadi Khoshkhoo, M; Scheler, U; Eckert, J

    2016-09-21

    Hexagonal Aluminium nitride (h-AlN) is an important wide-bandgap semiconductor material which is conventionally fabricated by high temperature carbothermal reduction of alumina under toxic ammonia atmosphere. Here we report a simple, low cost and potentially scalable mechanochemical procedure for the green synthesis of nanostructured h-AlN from a powder mixture of Aluminium and melamine precursors. A combination of experimental and theoretical techniques has been employed to provide comprehensive mechanistic insights on the reactivity of melamine, solid state metal-organic interactions and the structural transformation of Al to h-AlN under non-equilibrium ball milling conditions. The results reveal that melamine is adsorbed through the amine groups on the Aluminium surface due to the long-range van der Waals forces. The high energy provided by milling leads to the deammoniation of melamine at the initial stages followed by the polymerization and formation of a carbon nitride network, by the decomposition of the amine groups and, finally, by the subsequent diffusion of nitrogen into the Aluminium structure to form h-AlN.

  9. Electrochemical Characterisation of Filiform Corrosion on Aluminium Rolled Products

    NARCIS (Netherlands)

    Huisert, M.

    2001-01-01

    When aluminium is protected by an organic coating a special form of corrosion can occur underneath the organic coating; filiform corrosion. This form of corrosion manifests itself as threadlike filaments under the coating, it causes local delamination of the coating and the coating cannot protect th

  10. Modelling aluminium wire bond reliability in high power OMP devices

    NARCIS (Netherlands)

    Kregting, R.; Yuan, C.A.; Xiao, A.; Bruijn, F. de

    2011-01-01

    In a RF power application such as the OMP, the wires are subjected to high current (because of the high power) and high temperature (because of the heat from IC and joule-heating from the wire itself). Moreover, the wire shape is essential to the RF performance. Hence, the aluminium wire is preferre

  11. Highly sensitive thermoluminescent carbon doped nanoporous aluminium oxide detectors.

    Science.gov (United States)

    de Azevedo, W M; de Oliveira, G B; da Silva, E F; Khoury, H J; Oliveira de Jesus, E F

    2006-01-01

    In this work we present the synthesis, characterisation and the thermoluminescence (TL) response of nanoporous carbon doped aluminium oxide Al2O3:C produced by anodic oxidation of aluminium in organic and inorganic solvents. The X-ray and scanning electron microscopy (SEM) measurements reveal that the synthesised samples are amorphous and present highly ordered structures with uniform pore distribution with diameter of the order 50 nm. The photoluminescence and spectroscopic analysis in the visible and infrared regions show that the luminescence properties presented by the samples prepared in organic acid are due to carboxylate species, incorporated in anodic alumina films during the synthesis process. After an annealing treatment, part of the incorporated species decomposes and is incorporated into the structure of the aluminium oxide yielding a highly thermoluminescent detector (TL) . The results for X-ray irradiation in the range from 21 to 80 keV indicate a linear TL response with the dose in the range from 5 mGy to 1 Gy, suggesting that nanoporous aluminium oxide produced in the present route of synthesis is a suitable detector for radiation measurements.

  12. Superhydrophobic coatings for aluminium surfaces synthesized by chemical etching process

    Directory of Open Access Journals (Sweden)

    Priya Varshney

    2016-10-01

    Full Text Available In this paper, the superhydrophobic coatings on aluminium surfaces were prepared by two-step (chemical etching followed by coating and one-step (chemical etching and coating in a single step processes using potassium hydroxide and lauric acid. Besides, surface immersion time in solutions was varied in both processes. Wettability and surface morphologies of treated aluminium surfaces were characterized using contact angle measurement technique and scanning electron microscopy, respectively. Microstructures are formed on the treated aluminium surfaces which lead to increase in contact angle of the surface (>150°. Also on increasing immersion time, contact angle further increases due to increase in size and depth of microstructures. Additionally, these superhydrophobic coatings show excellent self-cleaning and corrosion-resistant behavior. Water jet impact, floatation on water surface, and low temperature condensation tests assert the excellent water-repellent nature of coatings. Further, coatings are to be found mechanically, thermally, and ultraviolet stable. Along with, these coatings are found to be excellent regeneration ability as verified experimentally. Although aforesaid both processes generate durable and regenerable superhydrophobic aluminium surfaces with excellent self-cleaning, corrosion-resistant, and water-repellent characteristics, but one-step process is proved more efficient and less time consuming than two-step process and promises to produce superhydrophobic coatings for industrial applications.

  13. Zonal distribution of dissolved aluminium in the Mediterranean Sea

    NARCIS (Netherlands)

    Rolison, J. M.; Middag, R.; Stirling, C. H.; Rijkenberg, M. J. A.; de Baar, H. J. W.

    2015-01-01

    Dissolved aluminium (Al) is an important tracer of atmospheric dust input to the oceans. The GEOTRACES expedition to the highly dust impacted Mediterranean Sea afforded the opportunity to study the distribution of dissolved Al in the Mediterranean Sea in detail. Interestingly, the elevated concentra

  14. Establishment of integrated information displays in aluminium surfaces using nanomanufacturing

    DEFF Research Database (Denmark)

    Prichystal, Jan; Hansen, Hans Nørgaard; Bladt, Henrik H.

    2006-01-01

    in aluminium concerns the processing of a metal workpiece in such a way that microcavities are formed from the backside of the workpiece. The microcavities must not penetrate the metal front side, but an ultra-thin layer of metal is left. It is possible to shine light through this layer. By ordering...

  15. Porphyry copper enrichment linked to excess aluminium in plagioclase

    Science.gov (United States)

    Williamson, B. J.; Herrington, R. J.; Morris, A.

    2016-03-01

    Porphyry copper deposits provide around 75%, 50% and 20% of world copper, molybdenum and gold, respectively. The deposits are mainly centred on calc-alkaline porphyry magmatic systems in subduction zone settings. Although calc-alkaline magmas are relatively common, large porphyry copper deposits are extremely rare and increasingly difficult to discover. Here, we compile existing geochemical data for magmatic plagioclase, a dominant mineral in calc-alkaline rocks, from fertile (porphyry-associated) and barren magmatic systems worldwide, barren examples having no associated porphyry deposit. We show that plagioclase from fertile systems is distinct in containing `excess’ aluminium. This signature is clearly demonstrated in a case study carried out on plagioclase from the fertile La Paloma and Los Sulfatos copper porphyry systems in Chile. Further, the presence of concentric zones of high excess aluminium suggests its incorporation as a result of magmatic processes. As excess aluminium has been linked to high melt water contents, the concentric zones may record injections of hydrous fluid or fluid-rich melts into the sub-porphyry magma chamber. We propose that excess aluminium may exclude copper from plagioclase, so enriching the remaining melts. Furthermore, this chemical signature can be used as an exploration indicator for copper porphyry deposits.

  16. Cavitation-aided grain refinement in aluminium alloys

    NARCIS (Netherlands)

    Atamanenko, T.V.

    2010-01-01

    This thesis deals with grain refinement under the influence of ultrasonic-driven cavitation in aluminium casting processes. Three major goals of this research were: (1) to identify the mechanism of the cavitation-aided grain refinement at different stages of solidification; (2) to reveal the conditi

  17. Silicon Carbide Tiles for Sidewall Lining in Aluminium Electrolysis Cells

    Institute of Scientific and Technical Information of China (English)

    RUANBo; ZHAOJunguo; 等

    1999-01-01

    The paper introduces the nitride bonded silicon carbide used for sidewall lining in aluminium eletrolysis cells ,including technical process,main properties and application results.Comparison tests on various physical properties of silicon carbide products made by LIRR and other producers worldwide have also been conducted in an independent laboratory.

  18. Treatment of dairy effluents by electrocoagulation using aluminium electrodes.

    Science.gov (United States)

    Tchamango, Serge; Nanseu-Njiki, Charles P; Ngameni, Emmanuel; Hadjiev, Dimiter; Darchen, André

    2010-01-15

    This work sets out to examine the efficiency of an electrolytic treatment: electrocoagulation, applied to dairy effluents. The experiments were carried out using a soluble aluminium anode on artificial wastewater derived from solutions of milk powder. The flocks generated during this treatment were separated by filtration. The analysis of the filtrates showed that the chemical oxygen demand (COD) was reduced by up to 61% while the removal of phosphorus, nitrogen contents, and turbidity were 89, 81 and 100%, respectively. An analogous treatment applied to phosphate and lactose solutions revealed that lactose was not eliminated, a fact that could account for the rather poor lowering of the COD. Compared to the chemical coagulation treatment with aluminium sulphate, the efficiency of the electrocoagulation technique was almost identical. However the wastewaters treated by electrocoagulation differed by the fact that they exhibited a lower conductivity and a neutral pH value (by contrast to the acid nature of the solution treated by the chemical coagulation). This result (low conductivity, neutral pH) tends to show that it may be possible to recycle the treated water for some industrial uses. Moreover, the electrocoagulation process uses fewer reagents: the mass of the aluminium anode dissolved during the treatment is lower compared to the quantity of the aluminium salt used in chemical coagulation. These two observations clearly show that the electrocoagulation technique is more performing.

  19. Reactive ion beam figuring of optical aluminium surfaces

    Science.gov (United States)

    Bauer, Jens; Frost, Frank; Arnold, Thomas

    2017-03-01

    Ultra-smooth and arbitrarily shaped reflective optics are necessary for further progress in EUV/XUV lithography, x-ray and synchrotron technology. As one of the most important technological mirror optic materials, aluminium behaves in a rather difficult way in ultra-precision machining with such standard techniques as diamond-turning and subsequent ion beam figuring (IBF). In particular, in the latter, a strong surface roughening is obtained. Hence, up to now it has not been possible to attain the surface qualities required for UV or just visible spectral range applications. To overcome the limitations mainly caused by the aluminium alloy structural and compositional conditions, a reactive ion beam machining process using oxygen process gas is evaluated. To clarify the principle differences in the effect of oxygen gas contrary to oxygen ions on aluminium surface machining, we firstly focus on chemical-assisted ion beam etching (CAIBE) and reactive ion beam etching (RIBE) experiments in a phenomenological manner. Then, the optimum process route will be explored within a more quantitative analysis applying the concept of power spectral density (PSD) for a sophisticated treatment of the surface topography. Eventually, the surface composition is examined by means of dynamic secondary ion mass spectrometry (SIMS) suggesting a characteristic model scheme for the chemical modification of the aluminium surface during oxygen ion beam machining. Monte Carlo simulations were applied to achieve a more detailed process conception.

  20. Local electrochemical behaviour of 7xxx aluminium alloys

    NARCIS (Netherlands)

    Andreatta, F.

    2004-01-01

    Aluminium alloys of the 7xxx series (Al-Zn-Mg-Cu) are susceptible to localized types of corrosion like pitting, intergranular corrosion and exfoliation corrosion. This represents a limitation for the application of these alloys in the aerospace components because localized corrosion might have a neg

  1. Molecular Characterization of Aluminium (aluminum) Tolerance in Rye

    Science.gov (United States)

    Aluminium (Al) toxicity, affecting around half of the world’s arable land, severely hinders the ability of crop plants to utilize moisture and nutrients by restricting root growth and function. Among the cultivated cereals, rye is the most Al-tolerant and represents an important potential source of ...

  2. Aluminium in food and daily dietary intake estimate in Greece.

    Science.gov (United States)

    Bratakos, Sotirios M; Lazou, Andriana E; Bratakos, Michael S; Lazos, Evangelos S

    2012-01-01

    Aluminium content of foods, as well as dietary aluminium intake of the Greek adult population, was determined using graphite furnace atomic absorption spectroscopy after microwave sample digestion and food consumption data. Al content ranged from 0.02 to 741.2 mg kg⁻¹, with spices, high-spice foods, cereal products, vegetables and pulses found to be high in Al. Differences in aluminium content were found between different food classes from Greece and those from some other countries. Aluminium intake of Greeks is 3.7 mg/day based on DAFNE Food Availability Databank, which uses data from the Household Budget Surveys. On the other hand, according to the per capita food consumption data collected by both national and international organisations, Al intake is 6.4 mg day⁻¹. Greek adult population has an Al intake lower than the Provisional Tolerable Weekly Intake of 7 mg kg⁻¹ body weight established by EFSA. Cereals and vegetables are the main Al contributors, providing 72.4% of daily intake.

  3. Mechanochemical route to the synthesis of nanostructured Aluminium nitride

    Science.gov (United States)

    Rounaghi, S. A.; Eshghi, H.; Scudino, S.; Vyalikh, A.; Vanpoucke, D. E. P.; Gruner, W.; Oswald, S.; Kiani Rashid, A. R.; Samadi Khoshkhoo, M.; Scheler, U.; Eckert, J.

    2016-09-01

    Hexagonal Aluminium nitride (h-AlN) is an important wide-bandgap semiconductor material which is conventionally fabricated by high temperature carbothermal reduction of alumina under toxic ammonia atmosphere. Here we report a simple, low cost and potentially scalable mechanochemical procedure for the green synthesis of nanostructured h-AlN from a powder mixture of Aluminium and melamine precursors. A combination of experimental and theoretical techniques has been employed to provide comprehensive mechanistic insights on the reactivity of melamine, solid state metal-organic interactions and the structural transformation of Al to h-AlN under non-equilibrium ball milling conditions. The results reveal that melamine is adsorbed through the amine groups on the Aluminium surface due to the long-range van der Waals forces. The high energy provided by milling leads to the deammoniation of melamine at the initial stages followed by the polymerization and formation of a carbon nitride network, by the decomposition of the amine groups and, finally, by the subsequent diffusion of nitrogen into the Aluminium structure to form h-AlN.

  4. Examples on cold forged aluminium components in automotive industry

    DEFF Research Database (Denmark)

    Bay, Niels; Kolsgaard, A.

    2000-01-01

    The present paper describes the possibilites of applying cold forging for manufacturing of light weight components in aluminium. A short description of the basic cold forming processes forms the basis for describing the great variety in design of cold forged components. Examples are mainly taken ...

  5. Diamond turning and polishing tests on new RSP aluminium alloys

    NARCIS (Netherlands)

    Horst, R. ter; Haan, M. de; Gubbels, G.P.H.; Senden, R.; Venrooy, B.W.H. van; Hoogstrate, A.M.

    2012-01-01

    For years now conventional aluminium 6061 T6 has widely been used for mirrors in astronomical instruments, being diamond turned or since a few years also being optically polished. This allows the development of optical systems that can be tested and operated at any temperature, without being affecte

  6. Effects of Aluminium in Forest. Results of a pilot experiment

    Energy Technology Data Exchange (ETDEWEB)

    Mulder, J.; Wit, H. de; Nygaard, P.H.

    1996-01-01

    This conference paper deals with an Norwegian pilot project which started in 1995 and finishing early 1999, investigates the solubility and phyto-toxicity of aluminium (Al) in mature forest ecosystems. The project consists of three major parts, including field manipulation study of Norwegian spruce stands, laboratory experiments and modelling Al chemistry in the root zone. 15 refs.

  7. Development of an aluminium stabilized reinforced superconducting conductor

    Energy Technology Data Exchange (ETDEWEB)

    Fritz, D. [PTR Praezisionstechnik GmbH Maintal (Germany); Horvath, I.L. [Swiss Federal Inst. of Tech., Zuerich (Switzerland); Harzenmoser, M.; Neuenschwander, J. [Swiss Federal Labs. for Materials Testing and Research, Duebendorf (Switzerland); Wittgenstein, F. [CERN, Geneva (Switzerland)

    1996-07-01

    For high performance superconducting magnets as used in large detectors for the High Energy Physics or for magnets of magnetic storage devices (SMES) the mechanical stresses on the conductor go beyond the yield stress level of the high purity matrix stabilizer, specially if aluminium is used. Therefore, a novel method is proposed to join high strength aluminium strips to high purity aluminium stabilizer by using the electron beam (EB) welding. The proposed EB-welding, combined with roll-pressing under vacuum, provides the minimum heat input on the conductor in comparison with other welding techniques. This method provides the advantage to allow the production of very long conductor lengths and includes the potentiality of repairing without losing expensive material. As this process has to be adapted to the high purity aluminium on the one side and to the high strength material on the other, the authors started in a first step with investigation and development of the process, using standard laboratory machines together with laboratory-size tooling. In this report the development program is described and first results of the quality control measurements are presented.

  8. Research Regarding Aluminium Eloxation from Phosphoric Acid Electrolyte

    Directory of Open Access Journals (Sweden)

    Cretu Carmen Monica

    2014-06-01

    Full Text Available The study presents the influence of production parameters on the aluminium eloxation from H3PO4 solution. The thickness and aspect of the deposited Al2O3 were determined. The electrodeposition experiments was to determine the optimum conditions for the producing of bright, continuous, adherent and compact Al2O3 layers.

  9. Aluminium in allergen-specific subcutaneous immunotherapy--a German perspective.

    Science.gov (United States)

    Kramer, Matthias F; Heath, Matthew D

    2014-07-16

    We are living in an "aluminium age" with increasing bioavailability of the metal for approximately 125 years, contributing significantly to the aluminium body burden of humans. Over the course of life, aluminium accumulates and is stored predominantly in the lungs, bones, liver, kidneys and brain. The toxicity of aluminium in humans is briefly summarised, highlighting links and possible causal relationships between a high aluminium body burden and a number of neurological disorders and disease states. Aluminium salts have been used as depot-adjuvants successfully in essential prophylactic vaccinations for almost 100 years, with a convincing positive benefit-risk assessment which remains unchanged. However, allergen-specific immunotherapy commonly consists of administering a long-course programme of subcutaneous injections using preparations of relevant allergens. Regulatory authorities currently set aluminium limits for vaccines per dose, rather than per treatment course. Unlike prophylactic vaccinations, numerous injections with higher proportions of aluminium-adjuvant per injection are applied in subcutaneous immunotherapy (SCIT) and will significantly contribute to a higher cumulative life dose of aluminium. While the human body may cope robustly with a daily aluminium overload from the environment, regulatory cumulative threshold values in immunotherapy need further addressing. Based on the current literature, predisposing an individual to an unusually high level of aluminium, such as through subcutaneous immunotherapy, has the potential to form focal accumulations in the body with the propensity to exert forms of toxicity. Particularly in relation to longer-term health effects, the safety of aluminium adjuvants in immunotherapy remains unchallenged by health authorities - evoking the need for more consideration, guidance, and transparency on what is known and not known about its safety in long-course therapy and what measures can be taken to prevent or

  10. Mechanically milled aluminium matrix composites reinforced with halloysite nanotubes

    Directory of Open Access Journals (Sweden)

    L.A. Dobrzański

    2012-12-01

    Full Text Available Purpose: The present work describes fabrication of aluminium AlMg1SiCu matrix composite materials reinforced with halloysite nanotubes by powder metallurgy techniques and hot extrusion.Design/methodology/approach: Mechanical milling, compacting and hot extrusion successively are considering as a method for manufacturing metal composite powders with a controlled fine microstructure and enhanced mechanical properties. It is possible by the repeated welding and fracturing of powders particles mixture in a highly energetic ball mill.Findings: The milling process has a huge influence on the properties of powder materials, changing the spherical morphology of as-received powder during milling process to flattened one due to particle deformation followed by welding and fracturing particles of deformed and hardened enough which allows to receive equiaxial particles morphology again. The investigation shows that so called brittle mineral particles yields to plastic deformation as good as ductile aluminium alloy particles. That indicates that the halloysite powder can play a role of the accelerator during mechanical milling. High energy ball milling as a method of mechanical milling improves the distribution of the halloysite reinforcing particles throughout the aluminium matrix, simultaneously reducing the size of particles. The apparent density changes versus milling time can be used to control the composite powders production by mechanical milling and the presence of halloysite reinforcements particles accelerates the mechanical milling process.Research limitations/implications: Contributes to knowledge about technology, structure and properties of aluminium alloy matrix composite material reinforced with mineral nanoparticles.Practical implications: Conducted research shows that applied technology allows obtaining very good microstructural characteristics.Originality/value: It has been confirmed that halloysite nanotubes can be applied as an effective

  11. Use of Solid Waste (Foundry Slag) Mortar and Bamboo Reinforcement in Seismic Analysis for Single Storey Masonry Building

    Science.gov (United States)

    Ahmad, S.; Husain, A.; Ghani, F.; Alam, M. N.

    2013-11-01

    The conversion of large amount of solid waste (foundry slag) into alternate source of building material will contribute not only as a solution to growing waste problem, but also it will conserve the natural resources of other building material and thereby reduce the cost of construction. The present work makes an effort to safe and economic use of recycle mortar (1:6) as a supplementary material. Conventional and recycled twelve prisms were casted with varying percentage of solid waste (foundry slag) added (0, 10, 20, 30 %) replacing cement by weight and tested under compression testing machine. As the replacement is increasing, the strength is decreasing. 10 % replacement curve is very closed to 0 % whereas 20 % is farther and 30 % is farthest. 20 % replacement was chosen for dynamic testing as its strength is within permissible limit as per IS code. A 1:4 scale single storey brick model with half size brick was fabricated on shake table in the lab for dynamic testing using pure friction isolation system (coarse sand as friction material µ = 0.34). Pure friction isolation technique can be adopted economically in developing countries where low-rise building prevails due to their low cost. The superstructure was separated from the foundation at plinth level, so as to permit sliding of superstructure during severe earthquake. The observed values of acceleration and displacement responses compare fairly with the analytical values of the analytical model. It also concluded that 20 % replacement of cement by solid waste (foundry slag) could be safely adopted without endangering the safety of the masonry structures under seismic load.To have an idea that how much energy is dissipated through this isolation, the same model with fixed base was tested and results were compared with the isolated free sliding model and it has been observed that more than 60 % energy is dissipated through this pure friction isolation technique. In case of base isolation, no visible cracks

  12. Corrosion of aluminium in copper-aluminium couples under a marine environment: Influence of polyaniline deposited onto copper

    Energy Technology Data Exchange (ETDEWEB)

    Vera, Rosa, E-mail: rvera@ucv.c [Instituto de Quimica, Facultad de Ciencias, Pontificia Universidad Catolica de Valparaiso, Avda. Brasil 2950, Casilla 4059, Valparaiso (Chile); Verdugo, Patricia [Departamento de Quimica y Bioquimica, Facultad de Ciencias, Universidad de Valparaiso, Av. Gran Bretana 1111, Valparaiso (Chile); Orellana, Marco; Munoz, Eduardo [Instituto de Quimica, Facultad de Ciencias, Pontificia Universidad Catolica de Valparaiso, Avda. Brasil 2950, Casilla 4059, Valparaiso (Chile)

    2010-11-15

    Research highlights: {yields} The presence of Polyaniline in the Al-Cu system produces a decrease in the oxygen reduction reaction. {yields} In the marine enviroment, aluminium in Al-Cu couples, suffers pitting and exfoliation. {yields} The aluminium deterioration increases with chloride and enviromental sulphur dioxide presence, mainly when it is united to bare copper. - Abstract: In this study, we examined how aluminium corrosion in Al-Cu/PANI galvanic couples in a marine environment is influenced by deposition of polyaniline (PANI) on copper. Polarization curves and immersion assays in 0.1 M NaCl were performed. The morphologies of etched Al and corrosion products were observed by SEM, and the Al ions in solution were quantified by atomic absorption spectroscopy. A reduction in aluminium damage due to galvanic corrosion was observed as a result of decreased effective area for the oxygen reduction reaction on Cu/PANI electrode. Furthermore, an electrochemical reduction of PANI from leucoemeraldine to emeraldine base is proposed.

  13. Decreased toxicity of aluminium when the ionic strength increases in water; Blir aluminium mindre toksisk naar ionestyrken i vannet oeker?

    Energy Technology Data Exchange (ETDEWEB)

    Alstad, E.W. [Oslo Univ. (Norway)

    1996-01-01

    The conference paper evaluates the acute mortality of fish caused by the toxicity of aluminium in water. The evaluation is based on the polymerization hypothesis. According to the author, the level of toxicity decreases when the concentration and charge of ions increase. The paper presents the preliminary results from the executed experiment. 2 refs., 2 figs., 1 tab.

  14. Energy conversion from aluminium and phosphate rich solution via ZnO activation of aluminium

    Energy Technology Data Exchange (ETDEWEB)

    Slaughter, Gymama, E-mail: gslaught@umbc.edu; Sunday, Joshua; Stevens, Brian

    2015-08-01

    Electrochemical power sources have motivated intense research efforts in the development of alternative ‘green’ power sources for ultra-low powered bioelectronic devices. Biofuel cells employ immobilized enzymes to convert the available chemical energy of organic fuels directly into electricity. However, biofuel cells are limited by short lifetime due to enzyme inactivation and frequent need to incorporate mediators to shuttle electrons to the final electron acceptor. In this context, other electrochemical power sources are necessary in energy conversion and storage device applications. Here we report on the fabrication and characterization of a membrane-free aluminium/phosphate cell based on the activation of aluminium (Al) using ZnO nanocrystal in an Al/phosphate cell as a ‘green’ alternative to the traditional enzymatic biofuel cells. The hybrid cell operates in neutral phosphate buffer solution and physiological saline buffer. The ZnO modifier in the phosphate rich electrolyte activated the pitting of Al resulting in the production of hydrogen, as the reducing agent for the reduction of H{sub 2}PO{sub 4}{sup −} ions to HPO{sub 3}{sup 2−} ions at a formal potential of −0.250 V vs. Ag/AgCl. Specifically, the fabricated cell operating in phosphate buffer and physiological saline buffer exhibit an open-circuit voltage of 0.810 V and 0.751 V and delivered a maximum power density of 0.225 mW cm{sup −2} and 1.77 mW cm{sup −2}, respectively. Our results demonstrate the feasibility of generating electricity by activating Al as anodic material in a hybrid cell supplied with phosphate rich electrolyte. Our approach simplifies the construction and operation of the electrochemical power source as a novel “green” alternative to the current anodic substrates used in enzymatic biofuel cells for low power bioelectronics applications. - Graphical abstract: Display Omitted - Highlights: • ZnO activation of metallic Al for generating electricity for

  15. Asthma among mink workers

    DEFF Research Database (Denmark)

    Grøntved, Berit; Carstensen, Ole; Petersen, Rolf

    2014-01-01

    We report two cases of asthma among mink workers. The first case is about a mink farmer who had asthma that was difficult to treat. In the medical history there was no clear relation to work, and no conclusive work relation with peak flow monitoring. He had a positive histamine release test to mink...... urine. The second case is about a mink farm worker, who had an asthma attack when handling mink furs. Peak flow monitoring showed a clear relation to this work, but there were no signs of allergy. We conclude that these two cases suggest an increased risk of asthma among mink workers....

  16. [Indian workers in Oman].

    Science.gov (United States)

    Longuenesse, E

    1985-01-01

    Until recently Oman was a country of emigration, but by 1980 an estimated 200,000 foreign workers were in the country due to the petroleum boom. Almost 1/3 of the estimated 300,000 Indian workers in the Gulf states were in Oman, a country whose colonial heritage was closely tied to that of India and many of whose inhabitants still speak Urdu. The number of work permits granted to Indians working in the private sector in Oman increased from 47,928 in 1976 to 80,787 in 1980. An estimated 110,000 Indians were working in Oman in 1982, the great majority in the construction and public works sector. A few hundred Indian women were employed by the government of Oman, as domestics, or in other capacities. No accurate data is available on the qualifications of Indian workers in Oman, but a 1979 survey suggested a relatively low illiteracy rate among them. 60-75% of Indians in Oman are from the state of Kerala, followed by workers from the Punjab and the southern states of Tamil Nadu and Andhra Pradesh and Bombay. Indian workers are recruited by specialized agencies or by friends or relatives already employed in Oman. Employers in Oman prefer to recruit through agencies because the preselection process minimizes hiring of workers unqualified for their posts. Officially, expenses of transportation, visas, and other needs are shared by the worker and the employer, but the demand for jobs is so strong that the workers are obliged to pay commissions which amount to considerable sums for stable and well paying jobs. Wages in Oman are however 2 to 5 times the level in India. Numerous abuses have been reported in recruitment practices and in failure of employers in Oman to pay the promised wages, but Indian workers have little recourse. At the same level of qualifications, Indians are paid less then non-Omani Arabs, who in turn receive less than Oman nationals. Indians who remain in Oman long enough nevertheless are able to support families at home and to accumulate considerable

  17. Effects of Nano-Aluminium on The Combustion of A PolyNIMMO-Based Propellant

    Institute of Scientific and Technical Information of China (English)

    Clive Woodley; Peter Henning

    2014-01-01

    Propellants containing micro-aluminium particles have been shown to produce faster burn rates than conventional gun propellants.However,they are also more abrasive than conventional propellants.Nano-material propellants have been reported to give similar benefits to micron-material propellants but without the disadvantage of increased abrasion.Tests were conducted to compare the burn rates,ignitability and wear rates of a propellant loaded with 0% aluminium,15% micro-aluminium and 15%nano-aluminium.Closed vessel tests showed a burn rate increase of 39% in the range 30-250 MPa,and 70% at low pressure (50-100 MPa)for the nano-aluminium propellant compared with the baseline propellant.The micro-aluminium propellant showed only a 10% increase in the burn rate compared with the standard propellant.The ignition delay for the nano-aluminium propellant was slightly shorter than that of the baseline propellant.Substantially increased wear rates were measured for the micro-aluminium propellant.The nano-aluminium propellant showed reduced wear rates compared with the micro-aluminium propellant but these were still substantially greater than those for the baseline propellant.

  18. Elevated urinary aluminium in current and past users of illicit heroin.

    Science.gov (United States)

    Exley, Christopher; Ahmed, Usman; Polwart, Anthony; Bloor, Roger N

    2007-06-01

    The use of illicit heroin is associated with aberrant neurology of unknown aetiology and various psychiatric illnesses. Aluminium, which is a proven neurotoxin, is present in significant amounts in illicit heroin and may also be volatilized and inhaled following the vaporization of heroin off aluminium foil ('Chasing the Dragon'). The purpose of this study was to establish if the use of illicit heroin was associated with an increase in the body burden of aluminium. We have used graphite furnace atomic absorption spectrometry to measure the aluminium and iron contents of the urine of current and past users of illicit heroin and used these data to estimate body burdens of aluminium. Urinary excretion of aluminium is the most effective non-invasive indicator of the body burden of aluminium and was found to be significantly (P aluminium from the use of illicit heroin may be of particular significance because the urinary excretion of iron, another major contaminant of illicit heroin, in users (mean +/- SD; 53 +/- 63 nmol/mmol creatinine) was not significantly different (P > 0.05) from the control population (mean +/- SD; 38 +/- 18 nmol/mmol creatinine). We have shown for the first time that the use of illicit heroin may be a significant contributor to the body burden of aluminium. Further research will be required to determine if adventitious aluminium has a role in heroin use-related neuropathology and neurology.

  19. Non-invasive therapy to reduce the body burden of aluminium in Alzheimer's disease.

    Science.gov (United States)

    Exley, Christopher; Korchazhkina, Olga; Job, Deborah; Strekopytov, Stanislav; Polwart, Anthony; Crome, Peter

    2006-09-01

    There are unexplained links between human exposure to aluminium and the incidence, progression and aetiology of Alzheimer's disease. The null hypothesis which underlies any link is that there would be no Alzheimer's disease in the effective absence of a body burden of aluminium. To test this the latter would have to be reduced to and retained at a level that was commensurate with an Alzheimer's disease-free population. In the absence of recent human interference in the biogeochemical cycle of aluminium the reaction of silicic acid with aluminium has acted as a geochemical control of the biological availability of aluminium. This same mechanism might now be applied to both the removal of aluminium from the body and the reduced entry of aluminium into the body while ensuring that essential metals, such as iron, are unaffected. Based upon the premise that urinary aluminium is the best non-invasive estimate of body burden of aluminium patients with Alzheimer's disease were asked to drink 1.5 L of a silicic acid-rich mineral water each day for five days and, by comparison of their urinary excretion of aluminium pre-and post this simple procedure, the influence upon their body burden of aluminium was determined. Drinking the mineral water increased significantly (Paluminium (86.0 +/- 24.3 to 62.2 +/- 23.2 nmol/mmol creatinine). The latter was achieved without any significant (P>0.05) influence upon the urinary excretion of iron (20.7 +/- 9.5 to 21.7 +/- 13.8 nmol/mmol creatinine). The reduction in urinary aluminium supported the future longer-term use of silicic acid as non-invasive therapy for reducing the body burden of aluminium in Alzheimer's disease.

  20. Monolithic silicon photonics in a sub-100nm SOI CMOS microprocessor foundry: progress from devices to systems

    Science.gov (United States)

    Popović, Miloš A.; Wade, Mark T.; Orcutt, Jason S.; Shainline, Jeffrey M.; Sun, Chen; Georgas, Michael; Moss, Benjamin; Kumar, Rajesh; Alloatti, Luca; Pavanello, Fabio; Chen, Yu-Hsin; Nammari, Kareem; Notaros, Jelena; Atabaki, Amir; Leu, Jonathan; Stojanović, Vladimir; Ram, Rajeev J.

    2015-02-01

    We review recent progress of an effort led by the Stojanović (UC Berkeley), Ram (MIT) and Popović (CU Boulder) research groups to enable the design of photonic devices, and complete on-chip electro-optic systems and interfaces, directly in standard microelectronics CMOS processes in a microprocessor foundry, with no in-foundry process modifications. This approach allows tight and large-scale monolithic integration of silicon photonics with state-of-the-art (sub-100nm-node) microelectronics, here a 45nm SOI CMOS process. It enables natural scale-up to manufacturing, and rapid advances in device design due to process repeatability. The initial driver application was addressing the processor-to-memory communication energy bottleneck. Device results include 5Gbps modulators based on an interleaved junction that take advantage of the high resolution of the sub-100nm CMOS process. We demonstrate operation at 5fJ/bit with 1.5dB insertion loss and 8dB extinction ratio. We also demonstrate the first infrared detectors in a zero-change CMOS process, using absorption in transistor source/drain SiGe stressors. Subsystems described include the first monolithically integrated electronic-photonic transmitter on chip (modulator+driver) with 20-70fJ/bit wall plug energy/bit (2-3.5Gbps), to our knowledge the lowest transmitter energy demonstrated to date. We also demonstrate native-process infrared receivers at 220fJ/bit (5Gbps). These are encouraging signs for the prospects of monolithic electronics-photonics integration. Beyond processor-to-memory interconnects, our approach to photonics as a "More-than- Moore" technology inside advanced CMOS promises to enable VLSI electronic-photonic chip platforms tailored to a vast array of emerging applications, from optical and acoustic sensing, high-speed signal processing, RF and optical metrology and clocks, through to analog computation and quantum technology.

  1. Aluminium content of foods originating from aluminium-containing food additives.

    Science.gov (United States)

    Ogimoto, Mami; Suzuki, Kumi; Haneishi, Nahoko; Kikuchi, Yuu; Takanashi, Mayu; Tomioka, Naoko; Uematsu, Yoko; Monma, Kimio

    2016-09-01

    Aluminium (Al) levels of 90 food samples were investigated. Nineteen samples contained Al levels exceeding the tolerable weekly intake (TWI) for young children [body weight (bw): 16 kg] when consuming two servings/week. These samples were purchased multiple times at specific intervals and were evaluated for Al levels. Al was detected in 27 of the 90 samples at levels ranging from 0.01 (limit of quantitation) to 1.06 mg/g. Of these, the Al intake levels in two samples (cookie and scone mix, 1.3 and 2 mg/kg bw/week, respectively) exceeded the TWI as established by European Food Safety Authority, although the level in the scone mix was equivalent to the provisional TWI (PTWI) as established by Joint Food and Agriculture Organization of the United Nations/World Health Organization Expert Committee on Food Additives. The Al levels markedly decreased in 14 of the 19 samples with initially high Al levels. These results indicated reductions in the Al levels to below the PTWI limits in all but two previously identified food samples.

  2. Telecommuting: The Wired Worker.

    Science.gov (United States)

    Nilles, Jack M.

    1982-01-01

    Examines the use of home computers and how they allow the worker to work at home rather than commuting. Discusses the growing trend of telecommuting, cost of operation, how it will affect company structure, and productivity. (CT)

  3. Tobacco Workers in 1916

    Institute of Scientific and Technical Information of China (English)

    1999-01-01

    I looked at the women in the photo carefully,judging theirage from the style of their hair and clothes,and guessingtheir mood at the time when the photo was taken. On this photo there are about 50 workers from theNanyang Brothers Tobacco Company,who are sitting in thefactory working.It seems they are married women, for allwear their hair in buns.Behind them stand two men in white;they may be the foremen. Women tobacco workers were one branch of Chinesewomen workrs in modern industry.At the end of the 1900’s,the reeling.cotton spinning,match and cigarette trades usedwomen workers extensively.They were mainly employed inenterprises with more than 500 workers,chiefly in cotton,silkand weaving mills.They also amassed in the tobacco trade,

  4. Migrant Workers Fight Back

    Institute of Scientific and Technical Information of China (English)

    LIUBO

    2005-01-01

    Zhao, aged 33, is a migrant worker in a shoe factory in Shenzhen, the prosperous southern Chinese city. He arrived there hve years ago from his home village in north Jiangsu province, a notoriously poverty struck region of China.

  5. Workers Compensation Claim Data -

    Data.gov (United States)

    Department of Transportation — This data set contains DOT employee workers compensation claim data for current and past DOT employees. Types of data include claim data consisting of PII data (SSN,...

  6. Dependency and Worker Flirting

    OpenAIRE

    Konecki, Krzysztof

    1990-01-01

    The present paper concentrates on 'worker flirting' as one of the forms of interactional ritual in the culture of an organization. It is thus only an illustration of the interactional dimension of the culture of an organization. The paper deals with interactional ritual in an industrial organization and is based on an empirical study carried out in a radio-electrical plant, "Z," which employs 1,500 workers. The author carried out a period of three-months covert participant observation and...

  7. Advanced worker protection system

    Energy Technology Data Exchange (ETDEWEB)

    Caldwell, B.; Duncan, P.; Myers, J. [Oceaneering Space Systems, Houston, TX (United States)

    1995-10-01

    The Department of Energy (DOE) is in the process of defining the magnitude and diversity of Decontamination and Decommissioning (D&D) obligations at its numerous sites. The DOE believes that existing technologies are inadequate to solve many challenging problems such as how to decontaminate structures and equipment cost effectively, what to do with materials and wastes generated, and how to adequately protect workers and the environment. Preliminary estimates show a tremendous need for effective use of resources over a relatively long period (over 30 years). Several technologies are being investigated which can potentially reduce D&D costs while providing appropriate protection to DOE workers. The DOE recognizes that traditional methods used by the EPA in hazardous waste site clean up activities are insufficient to provide the needed protection and worker productivity demanded by DOE D&D programs. As a consequence, new clothing and equipment which can adequately protect workers while providing increases in worker productivity are being sought for implementation at DOE sites. This project describes the development of an Advanced Worker Protection System (AWPS) which will include a life-support backpack with liquid air for cooling and as a supply of breathing gas, protective clothing, respirators, communications, and support equipment.

  8. RESPONSE OF PHENOLIC METABOLISM INDUCED BY ALUMINIUM TOXICITY IN FAGOPYRUM ESCULENTUM MOENCH. PLANTS.

    Science.gov (United States)

    Smirnov, O E; Kosyan, A M; Kosyk, O I; Taran, N Yu

    2015-01-01

    Buckwheat genus (Fagopyrum Mill.) is one of the aluminium tolerant taxonomic units of plants. The aim of the study was an evaluation of the aluminium (50 μM effect on phenolic accumulation in various parts of buckwheat plants (Fagopyrum esculentum Moench). Detection of increasing of total phenolic content, changes in flavonoid and anthocyanin content and phenylalanine ammonia-lyase activity (PAL) were revealed over a period of 10 days of exposure to aluminium. The most significant effects of aluminium treatment on phenolic compounds accumulation were total phenolic content increasing (by 27.2%) and PAL activity rising by 2.5 times observed in leaves tissues. Received data could be helpful to understand the aluminium tolerance principles and relationships of phenolic compounds to aluminium phytotoxicity.

  9. Aluminium in food and daily dietary intake assessment from 15 food groups in Zhejiang Province, China.

    Science.gov (United States)

    Zhang, Hexiang; Tang, Jun; Huang, Lichun; Shen, Xianghong; Zhang, Ronghua; Chen, Jiang

    2016-06-01

    Aluminium was measured in 2580 samples of 15 food groups and dietary exposure was estimated. Samples were purchased and analysed during 2010 to 2014. High aluminium levels were found in jellyfish (mean 4862 mg/kg), laver (mean 455.2 mg/kg) and fried twisted cruller (mean 392.4 mg/kg). Dietary exposure to aluminium was estimated for Zhejiang residents. The average dietary exposure to aluminium via 15 food groups in Zhejiang Province was 1.15 mg/kg bw/week, which is below the provisional tolerable weekly intake of 2 mg/kg bw /week. Jellyfish is the main Al contributor, providing 37.6% of the daily intake via these 15 food groups. This study provided new information on aluminium levels and assessment of aluminium (Al) dietary exposure in Zhejiang Province of China.

  10. High-pressure direct synthesis of aluminium nitride

    CERN Document Server

    Bockowski, M; Grzegory, I; Krukowski, S; Wróblewski, M; Porowski, S

    2002-01-01

    We report the results of direct synthesis of aluminium nitride (AlN) under high nitrogen pressure up to 1 GPa and temperatures up to 2000 K. At pressure from 10 to 650 MPa we observe the combustion synthesis of AlN. As the result of the combustion process one can obtain the AlN sintered powder or AlN/Al metal matrix composites. For N sub 2 pressure higher than 650 MPa the crystal growth of AlN from the solution of atomic nitrogen in aluminium is possible. Both needle-like and bulk AlN single crystals, up to 1 cm and 1 mm, respectively, have been obtained.

  11. Thermal Effect of Ceramic Nanofiller Aluminium Nitride on Polyethylene Properties

    Directory of Open Access Journals (Sweden)

    Omer Bin Sohail

    2012-01-01

    Full Text Available Ethylene polymerization was done to form polyethylene nano-composite with nanoaluminum nitride using zirconocene catalysts. Results show that the catalytic activity is maximum at a filler loading of 15 mg nanoaluminum nitride. Differential scanning calorimeter (DSC and X-ray diffraction (XRD results show that percentage crystallinity was also marginally higher at this amount of filler. Thermal behavior of polyethylene nanocomposites (0, 15, 30, and 45 mg was studied by DSC and thermal gravimetric analyzer (TGA. Morphology of the component with 15 mg aluminium nitride is more fibrous as compared to 0 mg aluminium nitride and higher filler loading as shown by SEM images. In order to understand combustibility behavior, tests were performed on microcalorimeter. Its results showed decrease in combustibility in polyethylene nanocomposites as the filler loading increases.

  12. Fabrication of anodic aluminium oxide templates on curved surfaces.

    Science.gov (United States)

    Yin, Aijun; Guico, Rodney S; Xu, Jimmy

    2007-01-24

    Aluminium anodization provides a simple and inexpensive way to obtain nanoporous templates with uniform and controllable pore diameters and periods over a wide range. Moreover, one of the interesting possibilities afforded by the anodization process is that the anodization can take place on arbitrary surfaces, such as curved surfaces, which has not yet been well studied or applied in nanofabrication. In this paper, we characterize the anodization of Al films on silicon substrates with a curved top surface. The structures of the resultant anodic aluminium oxide (AAO) films are examined by scanning electron microscopy. Unique features including cessation, bending, and branching of pore channels are observed in the curved area. Possible growth mechanisms are proposed, which can also contribute to the understanding of the self-organization mechanism in the formation of porous AAO membranes. The new structures may open new opportunities in optical, electronic and electrochemical applications.

  13. Impact of Inert Metal Particles Flow on Aluminium Plate

    Institute of Scientific and Technical Information of China (English)

    WANG Zhongqi; LIU Yi; CHEN Yahong; BAI Chunhua

    2008-01-01

    Inert metal explosive, a new kind of explosive, is a mixture of high explosive and inert metal particle.When this kind of explosive is detonated, an inert metal particle flow will be formed by the explosive product driving.To determine the characteristics of the movement of the metal particle flow, a series of aluminium plates were designed to be the targets on which the metal particle flow impacted.The test result was presented and a numerical model was set up to analyze the impact of the high speed inert metal particles on aluminium plate.Based on the numerical analysis, the relationship between the characteristic of the mark on the target plate and the initial condition of the inert metal particles was proposed.From the analysis of the impact on target plates, more information about the movement of the metal particles could be reconstructed.

  14. TORSIONAL DEFORMATION AND FATIGUE BEHAVIOUR OF 6061 ALUMINIUM ALLOY

    Directory of Open Access Journals (Sweden)

    marini marno

    2012-02-01

    Full Text Available Torsional deformation and fatigue behaviour of both solid and thin-walled tubular specimens were made from as-received and heat treated 6061 aluminium alloy were studied. 6061 aluminium alloy have been widely used as a candidate material in automobile, aerospace, aircraft and structural application because of their superior mechanical properties such as high strength to weight ratio, good ductility and others. The differences in cyclic deformation and fatigue behaviours between round and solid specimens where a stress gradient exist, and thin-walled tubular specimens where a uniform stress state is commonly assumed, are also discussed. Von Mises and Tresca criteria has been used to predict the monotonic and cyclic deformation curve and compared to the torsional data obtained from the experiment. The S-N curve was used to present and evaluate the fatigue life of the specimens. Through fractographic analysis, failure criteria of fracture surfaces were observed and discussed. 

  15. Effects and mechanisms of grain refinement in aluminium alloys

    Indian Academy of Sciences (India)

    K T Kashyap; T Chandrashekar

    2001-08-01

    Grain refinement plays a crucial role in improving characteristics and properties of cast and wrought aluminium alloys. Generally Al–Ti and Al–Ti–B master alloys are added to the aluminium alloys to grain refine the solidified product. The mechanism of grain refinement is of considerable controversy in the scientific literature. The nucleant effects i.e. which particle and its characteristics nucleate -Al, has been the subject of intensive research. Lately the solute effect i.e. the effect of dissolved titanium on grain refinement, has come into forefront of grain refinement research. The present paper attempts to review the literature on the nucleant effects and solute effects on grain refinement and addresses the importance of dissolved titanium in promoting nucleation of -Al on nucleant particles.

  16. Potentiostatic Electrochemical Preparation and Characterisation of Aluminium Containing Nickel Selenide

    Directory of Open Access Journals (Sweden)

    Sandeep Gohar

    2014-01-01

    Full Text Available The wide range of properties exhibited by Al based alloy makes them suitable for different applications. Aluminium containing nickel Selenide ternary alloy possess considerable corrosion resistance as compared to their pure metal counterparts. The objective of the present work has been focused on the preparation and characterisation of its thin film. Alloying with Aluminium improve the oxidation resistance and increases the heat conductivity of the alloy. There is always a high demand for plating Al and its alloys in automotive and aerospace products, house-hold goods, and artificial jewellery etc,. The morphological and the structural studies of the electrodeposited thin film were determined by Scanning Electron Microscope (SEM images and X-Ray Diffraction Pattern (XRD while elemental composition has been done by Energy Dispersive X-Ray Spectroscopy (EDAX analysis.

  17. Surface roughness effects on aluminium-based ultraviolet plasmonic nanolasers

    Science.gov (United States)

    Chung, Yi-Cheng; Cheng, Pi-Ju; Chou, Yu-Hsun; Chou, Bo-Tsun; Hong, Kuo-Bin; Shih, Jheng-Hong; Lin, Sheng-Di; Lu, Tien-Chang; Lin, Tzy-Rong

    2017-01-01

    We systematically investigate the effects of surface roughness on the characteristics of ultraviolet zinc oxide plasmonic nanolasers fabricated on aluminium films with two different degrees of surface roughness. We demonstrate that the effective dielectric functions of aluminium interfaces with distinct roughness can be analysed from reflectivity measurements. By considering the scattering losses, including Rayleigh scattering, electron scattering, and grain boundary scattering, we adopt the modified Drude-Lorentz model to describe the scattering effect caused by surface roughness and obtain the effective dielectric functions of different Al samples. The sample with higher surface roughness induces more electron scattering and light scattering for SPP modes, leading to a higher threshold gain for the plasmonic nanolaser. By considering the pumping efficiency, our theoretical analysis shows that diminishing the detrimental optical losses caused by the roughness of the metallic interface could effectively lower (~33.1%) the pumping threshold of the plasmonic nanolasers, which is consistent with the experimental results.

  18. Finite size melting of spherical solid-liquid aluminium interfaces

    DEFF Research Database (Denmark)

    Chang, J.; Johnson, Erik; Sakai, T.;

    2009-01-01

    We have investigated the melting of nano-sized cone shaped aluminium needles coated with amorphous carbon using transmission electron microscopy. The interface between solid and liquid aluminium was found to have spherical topology. For needles with fixed apex angle, the depressed melting...... to the conclusion that the depressed melting temperature is not controlled solely by the inverse radius 1/R. Instead, we found a direct relation between the depressed melting temperature and the ratio between the solid-liquid interface area and the molten volume....... temperature of this spherical interface, with radius R, was found to scale linearly with the inverse radius 1/R. However, by varying the apex angle of the needles we show that the proportionality constant between the depressed melting temperature and the inverse radius changes significantly. This led us...

  19. Prediction of the ballistic limit of an aluminium sandwich panel

    Science.gov (United States)

    Campbell, J.; De Vuyst, T.; Vignjevic, R.; Hughes, K.

    2016-08-01

    This paper presents research on modelling the impact of a 150g projectile on a 35mm thick aluminium sandwich panel. The objective of the work is a predictive modelling capability for the ballistic limit of the panel. A predictive modelling capability supports the design of capture and deorbit missions for large items of space debris such as satellites and rocket upper stages. A detailed explicit finite element model was built using the LSDYNA software and results were compared with experimental data for the projectile exit velocity to establish key parameters. The primary parameters influencing the model behaviour were the strength and failure of the aluminium face sheets and the friction between projectile and panel. The model results showed good agreement with experimental results for ogive nose projectiles, but overestimated the exit velocity for flat nose projectiles.

  20. Properties of native ultrathin aluminium oxide tunnel barriers

    CERN Document Server

    Gloos, K; Pekola, J P

    2003-01-01

    We have investigated planar metal-insulator-metal tunnel junctions with aluminium oxide as the dielectricum. These oxide barriers were grown on an aluminium electrode in pure oxygen at room temperature till saturation. By applying the Simmons model we derived discrete widths of the tunnelling barrier, separated by DELTA s approx 0.38 nm. This corresponds to the addition of single layers of oxygen atoms. The minimum thickness of s sub 0 approx 0.54 nm is then due to a double layer of oxygen. We found a strong and systematic dependence of the barrier height on the barrier thickness. Breakdown fields up to 5 GV m sup - sup 1 were reached. They decreased strongly with increasing barrier thickness. Electrical breakdown could be described by a metal-insulator like transition of the dielectric barrier due to the large density of tunnelling electrons.

  1. Persistent Skin Reactions and Aluminium Hypersensitivity Induced by Childhood Vaccines.

    Science.gov (United States)

    Salik, Elaha; Løvik, Ida; Andersen, Klaus E; Bygum, Anette

    2016-11-02

    There is increasing awareness of reactions to vaccination that include persistent skin reactions. We present here a retrospective investigation of long-lasting skin reactions and aluminium hypersensitivity in children, based on medical records and questionnaires sent to the parents. In the 10-year period 2003 to 2013 we identified 47 children with persistent skin reactions caused by childhood vaccinations. Most patients had a typical presentation of persisting pruritic subcutaneous nodules. Five children had a complex diagnostic process involving paediatricians, orthopaedics and plastic surgeons. Two patients had skin biopsies performed from their skin lesions, and 2 patients had the nodules surgically removed. Forty-two children had a patch-test performed with 2% aluminium chloride hexahydrate in petrolatum and 39 of them (92%) had a positive reaction. The persistent skin reactions were treated with potent topical corticosteroids and disappeared slowly. Although we advised families to continue vaccination of their children, one-third of parents omitted or postponed further vaccinations.

  2. Lewis acid fragmentation of a lithium aryloxide cage: generation of new heterometallic aluminium-lithium species.

    Science.gov (United States)

    Muñoz, Ma Teresa; Urbaneja, Carmen; Temprado, Manuel; Mosquera, Marta E G; Cuenca, Tomás

    2011-11-14

    Heterometallic aluminium-lithium species were prepared by the fragmentation reaction of the hexametallic cage compound [Li{2,6-(MeO)(2)C(6)H(3)O}](6) (1) with alkyl aluminium derivatives. Depending on the aluminium precursor, the species formed present different nuclearities in the solid state as shown by single crystal X-ray analysis. Spectroscopic and computational studies have been performed to study the nuclearity of the synthesized compounds in solution.

  3. Insight into the cellular fate and toxicity of aluminium adjuvants used in clinically approved human vaccinations

    OpenAIRE

    2016-01-01

    Aluminium adjuvants remain the most widely used and effective adjuvants in vaccination and immunotherapy. Herein, the particle size distribution (PSD) of aluminium oxyhydroxide and aluminium hydroxyphosphate adjuvants was elucidated in attempt to correlate these properties with the biological responses observed post vaccination. Heightened solubility and potentially the generation of Al3+ in the lysosomal environment were positively correlated with an increase in cell mortality in vitro, pote...

  4. Sintering of nano crystalline silicon carbide doping with aluminium nitride

    Indian Academy of Sciences (India)

    M S Datta; A K Bandyopadhyay; B Chaudhuri

    2002-04-01

    Sinterable silicon carbide powders were prepared by attrition milling and chemical processing of an acheson type -SiC. Pressureless sintering of these powders was achieved by addition of aluminium nitride together with carbon. Nearly 99% sintered density was obtained. The mechanism of sintering was studied by scanning electron microscopy and transmission electron microscopy. This study shows that the mechanism is a solid sintering process.

  5. Dispersionen für den Korrosionsschutz von Aluminium

    OpenAIRE

    Henke, Axel

    2001-01-01

    The adsorption and organization of reactive microgels has been investigated on technical aluminium. By means of a two-step emulsion polymerisation with phosphate substituted monomer we obtain polymeric nano-particles with phosphate groups on the surface. In a first step cross-linked butyl acrylate/styrene particles were formed. In a second step a mixture of functionalised acrylate and butyl acrylate/styrene was added to the system. In this way, the composite particles were obtained. Particle ...

  6. Estimation of Beta-Naphthol in Aluminium Soap

    Directory of Open Access Journals (Sweden)

    S. C. Ganguli

    1962-01-01

    Full Text Available A method is described for the determination of naphtha in aluminium soaps based on the Formation of dye para red by coupling the former with diazotised p-nitraniline under controlled temperature and pH and estimation of the colour developed after extraction with alcoholic NaOH. The method has been found to be reasonably accurate under the experimental conditions.

  7. Oblique Impact of Projectile on Thin Aluminium Plates

    Directory of Open Access Journals (Sweden)

    W.U. Khan

    2003-04-01

    Full Text Available Experiments were performed, wherein cylindrical projectiles made of hardened steel were impacted on commercially available aluminium plates at different angles. Projectiles were of 12.8 mm diameter and plates were of 0.81 mm, 1.52mm and 1.91mm thicknesses. Based on the experimental results, an analytical model has been developed to predict the residual velocity of the projectile and the ballistic limit of the plate.

  8. Inoculation of aluminium with titanium and boron addition

    Directory of Open Access Journals (Sweden)

    J. Szajnar

    2007-07-01

    Full Text Available Purpose: The main aim of studies was to determine mechanism of inocualtion of pure alumnium EN AW-Al99,5 structure with addition of titanium and boron, which are introduced to liquid metal in small ammount - less than obligatory standard PN-EN 573-3 (concerning about aluminium purity.Design/methodology/approach: To investigations it was used light microscopy, X-ray Phase Analysis and TEM. Surfaces of samples which were prepared for macrostructure analysis were etched with use of solution of: 50g Cu, 400ml HCl, 300ml HNO3 and 300ml H2O. Surfaces of samples which were were prepared for microstructure analysis were etched with use of solution of: 0,5ml HF, 99,5ml H2O. Thin foils for TEM investigations were electropolished with use of 20 ml HClO4 and 80ml CH3OH.Findings: The results of investigations and their analysis show, that increase of size reduction in aluminium EN AW-Al99,5 after inoculation with (Ti+B result from “washers” of type Ti3Al and CuTi2 to heterogeneous nucleation formation.Research limitations/implications: I further research, authors of this paper are going to identifiy the “washers” to heterogeneous nucleation, in aluminium structure after inoculation with zirconium and vanadium addition.Practical implications: The work presents refinement of structure method which are particularly important in continuous and semi – continuous casting where products are used for plastic forming. Large columnar crystals zone result in forces extrusion rate reduction and during the ingot rolling delamination of external layers can occur. Thus, in some cases ingot skinning is needed, which rises the production costs.Originality/value: Contributes to research on size reduction in pure aluminium structure.

  9. The aluminium content of infant formulas remains too high

    OpenAIRE

    2013-01-01

    Background Recent research published in this journal highlighted the issue of the high content of aluminium in infant formulas. The expectation was that the findings would serve as a catalyst for manufacturers to address a significant problem of these, often necessary, components of infant nutrition. It is critically important that parents and other users have confidence in the safety of infant formulas and that they have reliable information to use in choosing a product with a lower content ...

  10. Spectroscopic diagnostics of plasma during laser processing of aluminium

    Science.gov (United States)

    Lober, R.; Mazumder, J.

    2007-10-01

    The role of the plasma in laser-metal interaction is of considerable interest due to its influence in the energy transfer mechanism in industrial laser materials processing. A 10 kW CO2 laser was used to study its interaction with aluminium under an argon environment. The objective was to determine the absorption and refraction of the laser beam through the plasma during the processing of aluminium. Laser processing of aluminium is becoming an important topic for many industries, including the automobile industry. The spectroscopic relative line to continuum method was used to determine the electron temperature distribution within the plasma by investigating the 4158 Å Ar I line emission and the continuum adjacent to it. The plasmas are induced in 1.0 atm pure Ar environment over a translating Al target, using f/7 and 10 kW CO2 laser. Spectroscopic data indicated that the plasma composition and behaviour were Ar-dominated. Experimental results indicated the plasma core temperature to be 14 000-15 300 K over the incident range of laser powers investigated from 5 to 7 kW. It was found that 7.5-29% of the incident laser power was absorbed by the plasma. Cross-section analysis of the melt pools from the Al samples revealed the absence of any key-hole formation and confirmed that the energy transfer mechanism in the targets was conduction dominated for the reported range of experimental data.

  11. The Effect of Thickness of Aluminium Films on Optical Reflectance

    Directory of Open Access Journals (Sweden)

    Robert Lugolole

    2015-01-01

    Full Text Available In Uganda and Africa at large, up to 90% of the total energy used for food preparation and water pasteurization is from fossil fuels particularly firewood and kerosene which pollute the environment, yet there is abundant solar energy throughout the year, which could also be used. Uganda is abundantly rich in clay minerals such as ball clay, kaolin, feldspar, and quartz from which ceramic substrates were developed. Aluminium films of different thicknesses were deposited on different substrates in the diffusion pump microprocessor vacuum coater (Edwards AUTO 306. The optical reflectance of the aluminium films was obtained using a spectrophotometer (SolidSpec-3700/DUV-UV-VIS-NIR at various wave lengths. The analysis of the results of the study revealed that the optical reflectance of the aluminium films was above 50% and increased with increasing film thickness and wavelength. Thus, this method can be used to produce reflector systems in the technology of solar cooking and other appliances which use solar energy.

  12. Analysis of Orthogonal Cutting of Aluminium-based Composites

    Directory of Open Access Journals (Sweden)

    P. Ravinder Reddy

    2002-10-01

    Full Text Available A turning test on aluminium-based metal-matrix composites (MMCs (aluminium-30% silicon carbide was performed with K-20 carbide tool material and wear patterns and the wear land growth rates were analysed to evaluate the wear characteristics and to classify the relationship between the physical (mechanical properties and the flank wear of cutting tools. The study was also extended to the machining aspects and the width of cuts on MMCs and the influence of various cutting parameters. The experiments were conducted to measure the temperature along the cutting tool edge using thermocouple at various cutting speeds, and depth of cuts, keeping the feed rate constant while turning with K-20 carbide cutting tool. The finite-element method was used to simulate the orthogonal cutting of aluminium-based MMCs. The heat generation at the chip-tool interface, frictional heat generation at the tool flank, and the heat generation at the work tool interface were calculated analytically and imposed as boundary conditions. The analysis of the steady-state heat transfer was carried out and the temperature distribution at cutting edge, shear zone, and interface regions have been reported.

  13. Control of Microthrix parvicella by aluminium salts addition.

    Science.gov (United States)

    Durban, N; Juzan, L; Krier, J; Gillot, S

    2016-01-01

    Aluminium and iron chloride were added to a biological nutrient removal pilot plant (1,500 population equivalent) treating urban wastewater to investigate the control of Microthrix parvicella bulking and foaming by metallic salts. Monitoring plant performance over two 6-month periods showed a slight impact on the removal efficiencies. Addition of metallic salts (Me; aluminium or aluminium + iron) at a concentration of 41 mmol Me(kg MLSS·d) (MLSS: mixed liquor suspended solids) over 70 days allowed a stabilization of the diluted sludge volume index (DSVI), whereas higher dosages (94 mmol Me(kg MLSS·d) over 35 days or 137 mmol Me(kg MLSS·d) over 14 days induced a significant improvement of the settling conditions. Microscopic observations showed a compaction of biological aggregates with an embedding of filamentous bacteria into the flocs that is not specific to M. parvicella as bacteria from phylum Chloroflexi are embedded too. The quantitative polymerase chain reaction targeting M. parvicella further indicated a possible growth limitation in addition to the flocculation impact at the high dosages of metallic salts investigated. DSVI appeared to be correlated with the relative abundance of M. parvicella.

  14. Neuroprotective effect of Allium cepa L. in aluminium chloride induced neurotoxicity.

    Science.gov (United States)

    Singh, Tanveer; Goel, Rajesh Kumar

    2015-07-01

    The present study was envisaged to investigate the neuroprotective potential of Allium cepa (A. cepa) in aluminium chloride induced neurotoxicity. Aluminium chloride (50 mg/kg/day) was administered orally in mice supplemented with different doses of A. cepa hydroethanolic extract for a period of 60 days. Various behavioural, biochemical and histopathological parameters were estimated in aluminium exposed animals. Chronic aluminium administration resulted in significant motor incoordination and memory deficits, which were also endorsed biochemically as there was increased oxidative stress as well as elevated acetylcholinesterase (AChE) and aluminium levels in the brain. Supplementation with A. cepa in aluminium exposed animals significantly improved muscle coordination and memory deficits as well as reduced oxidative stress, AChE and decreased abnormal aluminium deposition in the brain. Histopathologically, there was marked deterioration visualized as decreased vacuolated cytoplasm as well as decreased pyramidal cells in the hippocampal area of mice brain which were found to be reversed with A. cepa supplementation. Administration of BADGE (PPARγ antagonist) in aluminium exposed animals reversed the neuroprotective potential of A. cepa as assessed with various behavioural, biochemical, neurochemical and histopathological estimations. In conclusion, finding of this study suggested significant neuroprotective potential of A. cepa in aluminium induced neurotoxicity. Further, the role of PPARγ receptor agonism has also been suggested as a putative neuroprotective mechanism of A. cepa, which needs further studies for confirmation.

  15. Dietary exposure to aluminium and health risk assessment in the residents of Shenzhen, China.

    Directory of Open Access Journals (Sweden)

    Mei Yang

    Full Text Available Although there are great changes of dietary in the past few decades in China, few are known about the aluminium exposure in Chinese diet. The aim of this study is to systematically evaluate the dietary aluminium intake level in residents of Shenzhen, China. A total of 853 persons from 244 household were investigated their diet by three days food records. Finally, 149 kinds of foods in 17 food groups were selected to be the most consumed foods. From them, 1399 food samples were collected from market to test aluminium concentration. High aluminium levels were found in jellyfish (median, 527.5 mg/kg, fried twisted cruller (median, 466.0 mg/kg, shell (median, 107.1 mg/kg. The Shenzhen residents' average dietary aluminium exposure was estimated at 1.263 mg/kg bw/week which is lower than the PTWI (provisional tolerable weekly intake. But 0-2 and 3-13 age groups have the highest aluminium intake exceeding the PTWI (3.356 mg/kg bw/week and 3.248 mg/kg bw/week than other age groups. And the main dietary aluminium exposure sources are fried twisted cruller, leaf vegetables and bean products. Our study suggested that even three decades rapid economy development, children in Shenzhen still have high dietary aluminium exposure risk. How to control high dietary aluminium exposure still is a great public health challenge in Shenzhen, China.

  16. Comparison of the x-ray attenuation properties of breast calcifications, aluminium, hydroxyapatite and calcium oxalate.

    Science.gov (United States)

    Warren, L M; Mackenzie, A; Dance, D R; Young, K C

    2013-04-07

    Aluminium is often used as a substitute material for calcifications in phantom measurements in mammography. Additionally, calcium oxalate, hydroxyapatite and aluminium are used in simulation studies. This assumes that these materials have similar attenuation properties to calcification, and this assumption is examined in this work. Sliced mastectomy samples containing calcification were imaged at ×5 magnification using a digital specimen cabinet. Images of the individual calcifications were extracted, and the diameter and contrast of each calculated. The thicknesses of aluminium required to achieve the same contrast as each calcification when imaged under the same conditions were calculated using measurements of the contrast of aluminium foils. As hydroxyapatite and calcium oxalate are also used to simulate calcifications, the equivalent aluminium thicknesses of these materials were also calculated using tabulated attenuation coefficients. On average the equivalent aluminium thickness was 0.85 times the calcification diameter. For calcium oxalate and hydroxyapatite, the equivalent aluminium thicknesses were 1.01 and 2.19 times the thickness of these materials respectively. Aluminium and calcium oxalate are suitable substitute materials for calcifications. Hydroxyapatite is much more attenuating than the calcifications and aluminium. Using solid hydroxyapatite as a substitute for calcification of the same size would lead to excessive contrast in the mammographic image.

  17. Protective effect of curcumin (Curcuma longa), against aluminium toxicity: Possible behavioral and biochemical alterations in rats.

    Science.gov (United States)

    Kumar, Anil; Dogra, Samrita; Prakash, Atish

    2009-12-28

    Aluminium is a potent neurotoxin and has been associated with Alzheimer's disease (AD) causality for decades. Prolonged aluminium exposure induces oxidative stress and increases amyloid beta levels in vivo. Current treatment modalities for AD provide only symptomatic relief thus necessitating the development of new drugs with fewer side effects. The aim of the study was to demonstrate the protective effect of chronic curcumin administration against aluminium-induced cognitive dysfunction and oxidative damage in rats. Aluminium chloride (100 mg/kg, p.o.) was administered to rats daily for 6 weeks. Rats were concomitantly treated with curcumin (per se; 30 and 60 mg/kg, p.o.) daily for a period of 6 weeks. On the 21st and 42nd day of the study behavioral studies to evaluate memory (Morris water maze and elevated plus maze task paradigms) and locomotion (photoactometer) were done. The rats were sacrificed on 43rd day following the last behavioral test and various biochemical tests were performed to assess the extent of oxidative damage. Chronic aluminium chloride administration resulted in poor retention of memory in Morris water maze, elevated plus maze task paradigms and caused marked oxidative damage. It also caused a significant increase in the acetylcholinesterase activity and aluminium concentration in aluminium treated rats. Chronic administration of curcumin significantly improved memory retention in both tasks, attenuated oxidative damage, acetylcholinesterase activity and aluminium concentration in aluminium treated rats (Paluminium-induced cognitive dysfunction and oxidative damage.

  18. Dietary exposure to aluminium and health risk assessment in the residents of Shenzhen, China.

    Science.gov (United States)

    Yang, Mei; Jiang, Lixin; Huang, Huiping; Zeng, Shengbo; Qiu, Fen; Yu, Miao; Li, Xiaorong; Wei, Sheng

    2014-01-01

    Although there are great changes of dietary in the past few decades in China, few are known about the aluminium exposure in Chinese diet. The aim of this study is to systematically evaluate the dietary aluminium intake level in residents of Shenzhen, China. A total of 853 persons from 244 household were investigated their diet by three days food records. Finally, 149 kinds of foods in 17 food groups were selected to be the most consumed foods. From them, 1399 food samples were collected from market to test aluminium concentration. High aluminium levels were found in jellyfish (median, 527.5 mg/kg), fried twisted cruller (median, 466.0 mg/kg), shell (median, 107.1 mg/kg). The Shenzhen residents' average dietary aluminium exposure was estimated at 1.263 mg/kg bw/week which is lower than the PTWI (provisional tolerable weekly intake). But 0-2 and 3-13 age groups have the highest aluminium intake exceeding the PTWI (3.356 mg/kg bw/week and 3.248 mg/kg bw/week) than other age groups. And the main dietary aluminium exposure sources are fried twisted cruller, leaf vegetables and bean products. Our study suggested that even three decades rapid economy development, children in Shenzhen still have high dietary aluminium exposure risk. How to control high dietary aluminium exposure still is a great public health challenge in Shenzhen, China.

  19. Aluminium localization in root tips of the aluminium-accumulating plant species buckwheat (Fagopyrum esculentum Moench).

    Science.gov (United States)

    Klug, Benjamin; Specht, André; Horst, Walter J

    2011-11-01

    Aluminium (Al) uptake and transport in the root tip of buckwheat is not yet completely understood. For localization of Al in root tips, fluorescent dyes and laser ablation inductively coupled plasma mass spectrometry (LA-ICP-MS) were compared. The staining of Al with morin is an appropriate means to study qualitatively the radial distribution along the root tip axis of Al which is complexed by oxalate and citrate in buckwheat roots. The results compare well with the distribution of total Al determined by LA-ICP-MS which could be reliably calibrated to compare with Al contents by conventional total Al determination using graphite furnace atomic absorption spectrometry. The Al localization in root cross-sections along the root tip showed that in buckwheat Al is highly mobile in the radial direction. The root apex predominantly accumulated Al in the cortex. The subapical root section showed a homogenous Al distribution across the whole section. In the following root section Al was located particularly in the pericycle and the xylem parenchyma cells. With further increasing distance from the root apex Al could be detected only in individual xylem vessels. The results support the view that the 10 mm apical root tip is the main site of Al uptake into the symplast of the cortex, while the subapical 10-20 mm zone is the main site of xylem loading through the pericycle and xylem parenchyma cells. Progress in the better molecular understanding of Al transport in buckwheat will depend on the consideration of the tissue specificity of Al transport and complexation.

  20. Estimation of respiratory heat flows in prediction of heat strain among Taiwanese steel workers

    Science.gov (United States)

    Chen, Wang-Yi; Juang, Yow-Jer; Hsieh, Jung-Yu; Tsai, Perng-Jy; Chen, Chen-Peng

    2017-01-01

    International Organization for Standardization 7933 standard provides evaluation of required sweat rate (RSR) and predicted heat strain (PHS). This study examined and validated the approximations in these models estimating respiratory heat flows (RHFs) via convection ( C res) and evaporation ( E res) for application to Taiwanese foundry workers. The influence of change in RHF approximation to the validity of heat strain prediction in these models was also evaluated. The metabolic energy consumption and physiological quantities of these workers performing at different workloads under elevated wet-bulb globe temperature (30.3 ± 2.5 °C) were measured on-site and used in the calculation of RHFs and indices of heat strain. As the results show, the RSR model overestimated the C res for Taiwanese workers by approximately 3 % and underestimated the E res by 8 %. The C res approximation in the PHS model closely predicted the convective RHF, while the E res approximation over-predicted by 11 %. Linear regressions provided better fit in C res approximation ( R 2 = 0.96) than in E res approximation ( R 2 ≤ 0.85) in both models. The predicted C res deviated increasingly from the observed value when the WBGT reached 35 °C. The deviations of RHFs observed for the workers from those predicted using the RSR or PHS models did not significantly alter the heat loss via the skin, as the RHFs were in general of a level less than 5 % of the metabolic heat consumption. Validation of these approximations considering thermo-physiological responses of local workers is necessary for application in scenarios of significant heat exposure.

  1. Aluminium nitride: from the powder to the substrate. Le nitrure d'aluminium: de la poudre au substrat

    Energy Technology Data Exchange (ETDEWEB)

    Jarrige, J. (Lab. de Ceramiques Nouvelles, Limoges (France)); Mexmain, J. (Lab. de Ceramiques Nouvelles, Limoges (France)); Oumaloul, M. (Lab. de Ceramiques Nouvelles, Limoges (France)); Bachelard, R. (CRRA ELF ATOCHEM, Pierre Benite (France)); Disson, J.P. (CRRA ELF ATOCHEM, Pierre Benite (France))

    1993-04-01

    The aluminium nitride is a material which should replace alumina or beryllia as substrate for power electronic applications. The powder, prepared by carbothermal nitridation, is dispersed in a butanone-2-ethanol azeotrop solvent with a phosphate ester. Electrical conductivity, sedimentation, viscosity have been used to determine which phenomena take place in the defloculation of the suspension. The stability of AlN suspensions is due mainly to an electrostatic mechanism, with a steric contribution. The aluminium nitride tape-casting slip has been sintered at 1850 C in a nitrogen atmosphere. Removing of the binder and plasticizer can be performed in the same oven at 650 C, due to their nature and low concentration. The thermal conductivity of the substrates has been measured and is in the 160 to 200 W/m.K range. (orig.).

  2. Development of solar selective absorber layers on aluminium. Final report; Entwicklung solarselektiver Absorberschichten auf Aluminium fuer Solarkollektoren. Abschlussbericht

    Energy Technology Data Exchange (ETDEWEB)

    Hoenicke, D.; Moeller, T.; Schwarz, T.

    1998-01-31

    A new electrolytic process was developed to form solar selective layers on aluminium. In the developed process, both the formation of the alumina layer and the deposition of metals into the layer takes place in only one treatment step using a single electrolysis bath. The main step of the so called ISOC-method (impulse structured oxide ceramic) is the anodic oxidation of aluminium which was carried out by using a pulse technique at different voltages. During the anodic polarisation a thin alumina ceramic layer was formed, while the cathodic led to the metal deposition as copper and nickel. The conditions of the electrolysis were varied in order to estimate optimal parameters achieving solar selective layers with high selectivity. Furthermore, a scale-up of the lab scale apparatus to a mini plant was carried out. Finally, the corrosion resistance of the absorber layers was improved by the formation of a thin hydrophobic overlayer using a sol-gel treatment. (orig.) [Deutsch] Ein neuartiges Behandlungsverfahren zur Erzeugung von solarselektiven Absorberschichten auf Aluminium wurde entwickelt. Bei dieser elektrochemischen Behandlung wird in einem Einstufenprozess mit einem Elektrolyten durch eine Kombination von anodischer Oxidation und bipolarer Pulsbehandlung auf der Oberflaeche des Aluminiums eine impulsstrukturierte Oxidkeramik (ISOK) erzeugt. Dabei entsteht durch eine anodische Oxidation eine strukturierte Aluminiumoxidschicht. Bei der bipolaren Pulsbehandlung erfolgt dann eine Abscheidung der im ISOK-Elektrolyten befindlichen Metalle Cu und Ni auf oder in die Aluminiumoxidoberflaeche. Die ISOK-Behandlung wurde vom Labormassstab zu einem ISOK-Verfahren im Miniplant-Massstab entwickelt. Der Einfluss der elektrischen Parameter und der chemischen Zusammensetzung der ISOK-Elektrolyte wurde untersucht. Durch eine auf das ISOK-Verfahren abgestimmte Nachbehandlung, ein Tauchverfahren in einer Sol-Gel-Loesung, entsteht ein Schichtsystem mit hoher Solarselektivitaet

  3. The reclamation of used moulding and core sands as a part of research programme of the Foundry Research Institute in Cracow

    Directory of Open Access Journals (Sweden)

    I. Izdebska-Szanda

    2010-04-01

    Full Text Available The article presents a historical outline of studies carried out by the Foundry Research Institute in Cracow on technical and technological solutions regarding the development of a reclamation process of the used moulding and core sands with attention focused on the past twenty years. Various aspects that control studies of the sand reclamation, from the thermal process, through pneumatic reclamation, and with preferences focused on the application of a mechanical treatment of the used sand, were discussed. Particular emphasis was put on the vibration method.Examples of design solutions developed by the Foundry Research Institute in Cracow were described. They were implemented inindustrial practice both at home and abroad. Their versatility and effectiveness as satisfying BAT criteria was stressed.

  4. A numerical study on foundry filling process based on SPH method%基于SPH方法的铸造充型过程数值研究

    Institute of Scientific and Technical Information of China (English)

    周学君; 陈丁

    2016-01-01

    数值方法模拟铸造充型过程一直是铸造学科的研究热点,考虑利用光滑粒子流体动力学(Smoothed Particle Hydrodynamics ,SPH)方法研究铸造充型过程。SPH方法是一种成熟的无网格粒子数值计算方法,特别适合模拟大变形问题。在建立充型过程的计算模型的基础之上,通过弓形件和环形件两个充型的水模拟算例,并与实验和文献中结果比较,展示了本文SPH算法在处理铸造充型问题中的优势。%Numerical simulation for foundry filling process is always a hot research topic of casting .Smoothed Particle Hydrodynamics (SPH) is presented to simulate foundry filling process in this paper .A mature meshless particle numeri‐cal method ,the SPH method is good for mimicking large deformation .By establishing the model of filling process ,the SPH method is applied to simulate water filling process of bow‐shaped and annular models .Compared with the results of the literature and experiments ,the SPH algorithm presented in this paper shows its advantages in solving foundry filling problems .

  5. The older worker.

    Science.gov (United States)

    Fulks, J S; Fallon, L F

    2001-01-01

    About one person in eight remains employed past 65, the average age for retirement in the U.S. These persons tend to be highly reliable. They can adapt and learn new technology, but may require extra time to do so. Older workers have particular needs in the workplace due to physiological changes that accompany aging. They may require more lighting, and they may have decreased mobility, physical strength, and dexterity. These factors often have no impact on their ability to accomplish job duties. This chapter underscores the significant contributions that older workers often provide, and also addresses retirement planning.

  6. Enhancement of wear and ballistic resistance of armour grade AA7075 aluminium alloy using friction stir processing

    OpenAIRE

    I. Sudhakar; V. Madhu; G. Madhusudhan Reddy; K. Srinivasa Rao

    2015-01-01

    Industrial applications of aluminium and its alloys are restricted because of their poor tribological properties. Thermal spraying, laser surfacing, electron beam welding are the most widely used techniques to alter the surface morphology of base metal. Preliminary studies reveal that the coating and layering of aluminium alloys with ceramic particles enhance the ballistic resistance. Furthermore, among aluminium alloys, 7075 aluminium alloy exhibits high strength which can be compared to tha...

  7. The Hamlet dilemma for aluminium cans in the circular economy: to be or not to be in a closed loop

    DEFF Research Database (Denmark)

    Niero, Monia; Boas, Simon H.; Langen, Håkon

    2015-01-01

    can recycling. We performed a Life Cycle Assessment (LCA) comparing different sources of aluminium: primary aluminium and mixed scraps, Used Beverage Can (UBC) scrap, mixed aluminium packaging scrap and building scrap. The preliminary LCA results show that the lowest environmental impacts come from...... the use of UBC scraps. This suggests that in a circular economy context for aluminium cans it is better to be in a closed loop....

  8. Battling for Workers

    Institute of Scientific and Technical Information of China (English)

    2011-01-01

    China’s labor pool is not running dry, but migrant workers are expecting more from cities For most of China’s 240 million farmers who leave their hometowns for manualobs in cities, the only opportunity for family reunion is the Spring Festival,or Lunar New

  9. Chinese Workers' Real Demand

    Institute of Scientific and Technical Information of China (English)

    Li Zhen

    2010-01-01

    @@ A new generation different from their elders Cheap labor has built Chinas economic miracle.As China's economy has bounced back,wages have followed suit.But,for the new generation of Chinese migrant workers,wages are not enough to meet their needs.

  10. WORKERS FINDING A VOICE

    Institute of Scientific and Technical Information of China (English)

    2007-01-01

    The recent cases of U.S. fast-food giants McDonald’s and KFC, accused of underpaying and exploiting part-time workers in their Chinese branches, have put labor relations under the spotlight. With deepening market-oriented economic reforms and an increasi

  11. Influence of Alkali Treatment on the Surface Area of Aluminium Dross

    Directory of Open Access Journals (Sweden)

    N. S. Ahmad Zauzi

    2016-01-01

    Full Text Available Aluminium dross is an industrial waste from aluminium refining industry and classified as toxic substances. However, the disposal of dross as a waste is a burden to aluminium manufacturer industries due to its negative effects to the ecosystem, surface, and ground water. Therefore the purpose of this study is to evaluate the influence of sodium hydroxide (NaOH on the surface area and pore size of aluminium dross. There were 3 stages in the treatment activities, which were leaching, precipitation, and calcination process. The optimum result from this study was the surface area of aluminium dross increases from 10.1 m2/g up to 80.0 m2/g at 40°C, 1% NaOH, and 15-minute reaction time. Thus, aluminium dross has a potential to be converted into other useful material such as catalyst and absorbent. The benefit of this research is that the hazardous industrial waste can be turned into wealth to be used in other applications such as in catalytic activities and absorber in waste water treatment. Further investigation on the physicochemical of aluminium dross with different acid or alkali should be conducted to get deeper understanding on the aluminium dross as a catalyst-type material.

  12. The role of magnesium in the electrochemical behaviour of 5XXX aluminium-magnesium alloys

    NARCIS (Netherlands)

    Flores Ramirez, J.R.

    2006-01-01

    An investigation concerning the effects of magnesium on the intergranular corrosion susceptibility of AA5XXX aluminium alloys was carried out. In the present work, magnesium is found to be highly mobile in the bulk metal as well as in the aluminium oxide. This mobility is also found to be dependent

  13. Design of an aluminium bicycle path integrated in a steel bridge

    NARCIS (Netherlands)

    Maljaars, J.; Soetens, F.; Burggraaf, H.G.

    2007-01-01

    This paper describes the design of the aluminium structure of a bicycle path which is mounted on an existing steel brige. The benefits of aluminium, being low self weight, freedom in design obtained by extrusion and good corrosion resistance were maximal utilized. One of the main drawbacks of alumin

  14. Domestic Output of Aluminium Alloy Hub Surpassing 70 million in 2007

    Institute of Scientific and Technical Information of China (English)

    2008-01-01

    <正>According to a report from the hub branch of China Association of Automobile Manufactur- ers,China has produced a total of more than 70 million aluminium alloy hubs in 2007,a year- on-year growth over 25%,while consuming over 700,000 tons of primary aluminium the whole year.

  15. Aluminium in an ocean general circulation model compared with the West Atlantic Geotraces cruises

    NARCIS (Netherlands)

    van Hulten, M. M. P.; Sterl, A.; Tagliabue, A.; Dutay, J. -C.; Gehlen, M.; de Baar, H. J. W.; Middag, R.

    2013-01-01

    A model of aluminium has been developed and implemented in an Ocean General Circulation Model (NEMO-PISCES). In the model, aluminium enters the ocean by means of dust deposition. The internal oceanic processes are described by advection, mixing and reversible scavenging. The model has been evaluated

  16. Microstructure and interfaces of a reaction coating on aluminium alloys by laser processing

    NARCIS (Netherlands)

    Zhou, X.B.; Hosson, J.Th.M. De

    1993-01-01

    This paper reports an approach to coat a ceramic layer on aluminium alloys by means of chemical reaction. The reaction product of Al2O3 layer of 100 µm in thickness has been formed using a powder mixture of silicon oxide and aluminium by laser processing. It turns out that the large amount of heat f

  17. Application of surface plasmon polaritons in the laser ablation and characterisation of thin aluminium films

    Science.gov (United States)

    Cairns, G. F.; McNeill, D. A.; Dawson, P.

    1999-06-01

    Surface modification of thin aluminium films is both produced and characterised by exciting surface plasmon polaritons in an attenuated total reflection geometry: silica prism/aluminium/ aluminium oxide system. The modification is performed, under ambient conditions, by exposure to a low fluence (pulse of radiation from an excimer laser at wavelength 248 nm. Pre- and post-ablation characterisation of samples is performed at a centre wavelength of 250 nm by using a xenon lamp and optical filtration. Modelling of the characteristic reflectance-angle curves from areas exposed to the laser shows both an increased oxide thickness and the presence of an optically absorbing cermet layer, a region of mixed metal and oxide, between the aluminium and the aluminium oxide. Analysis of the results suggests that the interfacial aluminium/oxide region supporting the surface mode is ablated by means of a non-thermal, bond-breaking mechanism leading to further surface oxide formation and a progressively less complete oxidation process for a finite distance into the aluminium film. However, the ablation is frustrated in the sense that there is little or no net loss of aluminium from the system.

  18. The Macro-Adjustment Policies on China’s Aluminium Industry

    Institute of Scientific and Technical Information of China (English)

    2005-01-01

    <正>In recent years, China’s aluminium industry has developed rapidly with considerable expansion of the production scale. Presently, China’s aluminum production capacity has taken a quarter of the world total, and China has become the largest aluminium producer in the world, However, such large scaled expan-

  19. Insight into the cellular fate and toxicity of aluminium adjuvants used in clinically approved human vaccinations.

    Science.gov (United States)

    Mold, Matthew; Shardlow, Emma; Exley, Christopher

    2016-08-12

    Aluminium adjuvants remain the most widely used and effective adjuvants in vaccination and immunotherapy. Herein, the particle size distribution (PSD) of aluminium oxyhydroxide and aluminium hydroxyphosphate adjuvants was elucidated in attempt to correlate these properties with the biological responses observed post vaccination. Heightened solubility and potentially the generation of Al(3+) in the lysosomal environment were positively correlated with an increase in cell mortality in vitro, potentially generating a greater inflammatory response at the site of simulated injection. The cellular uptake of aluminium based adjuvants (ABAs) used in clinically approved vaccinations are compared to a commonly used experimental ABA, in an in vitro THP-1 cell model. Using lumogallion as a direct-fluorescent molecular probe for aluminium, complemented with transmission electron microscopy provides further insight into the morphology of internalised particulates, driven by the physicochemical variations of the ABAs investigated. We demonstrate that not all aluminium adjuvants are equal neither in terms of their physical properties nor their biological reactivity and potential toxicities both at the injection site and beyond. High loading of aluminium oxyhydroxide in the cytoplasm of THP-1 cells without immediate cytotoxicity might predispose this form of aluminium adjuvant to its subsequent transport throughout the body including access to the brain.

  20. Aluminium based adjuvants and their effects on mitochondria and lysosomes of phagocytosing cells.

    Science.gov (United States)

    Ohlsson, Lars; Exley, Christopher; Darabi, Anna; Sandén, Emma; Siesjö, Peter; Eriksson, Håkan

    2013-11-01

    Aluminium oxyhydroxide, Al(OH)3 is one of few compounds approved as an adjuvant in human vaccines. However, the mechanism behind its immune stimulating properties is still poorly understood. In vitro co-culture of an aluminium adjuvant and the human monocytic cell line THP-1 resulted in reduced cell proliferation. Inhibition occurred at concentrations of adjuvant several times lower than would be found at the injection site using a vaccine formulation containing an aluminium adjuvant. Based on evaluation of the mitochondrial membrane potential, THP-1 cells showed no mitochondrial rupture after co-culture with the aluminium adjuvant, instead an increase in mitochondrial activity was seen. The THP-1 cells are phagocytosing cells and after co-culture with the aluminium adjuvant the phagosomal pathway was obstructed. Primary or early phagosomes mature into phagolysosomes with an internal pH of 4.5 - 5 and carry a wide variety of hydrolysing enzymes. Co-culture with the aluminium adjuvant yielded a reduced level of acidic vesicles and cathepsin L activity, a proteolytic enzyme of the phagolysosomes, was almost completely inhibited. THP-1 cells are an appropriate in vitro model in order to investigate the mechanism behind the induction of a phagocytosing antigen presenting cell into an inflammatory cell by aluminium adjuvants. Much information will be gained by investigating the phagosomal pathway and what occurs inside the phagosomes and to elucidate the ultimate fate of phagocytosed aluminium particles.