WorldWideScience

Sample records for aluminium foundry workers

  1. Production scheduling model in aluminium foundry:

    OpenAIRE

    Lovrić, Tadija; Majdandžić, Niko; Matičević, Gordana

    2008-01-01

    There are numerous methods and strategies for production management which are successfully implemented in the metal industry and in the automobile and machine tools industry in particular. However, little research has been published regarding scheduling foundry operations. Therefore, the main goal ofthis paper is to develop a new mathematical model for scheduling foundry operations based on the MRP II (Manufacturing Resource Planning), JIT (Just inTime) and OPT (Optimized Production Technolog...

  2. Lung cancer in ferrous foundry workers: a review.

    Science.gov (United States)

    Palmer, W G; Scott, W D

    1981-05-01

    Epidemiologic studies indicate that an increased incidence of lung cancer may be associated with specific work areas in ferrous foundries. With the exception of crane operators, who were found to have an elevated lung cancer rate in one foundry, the excess lung cancer incidence is generally confined to molders, casters, and cleaning room operators whose lung cancer risk is two- to threefold higher than that of standard populations. These studies reflect conditions that existed in the foundries several decades ago. The lung cancer risk today may differ as a result of the introduction of new foundry practices and the use of new molding materials. Benzo(a)pyrene and certain other polycyclic aromatic hydrocarbons have been found in many locations in the foundries. It is not known if tumor promoters, co-carcinogens, or other classes of chemical carcinogens are present. The contribution of tobacco smoke to the lung cancer risk of ferrous foundry workers is also unknown. Current studies are examining the composition and long-term health effects of emissions from molds composed of modern synthetic chemical molding materials as well as those from the more traditional green sand molds. PMID:7013460

  3. Cause-Specific Mortality Due to Malignant and Non-Malignant Disease in Korean Foundry Workers

    OpenAIRE

    Yoon, Jin-Ha; Ahn, Yeon-Soon

    2014-01-01

    Background Foundry work is associated with serious occupational hazards. Although several studies have investigated the health risks associated with foundry work, the results of these studies have been inconsistent with the exception of an increased lung cancer risk. The current study evaluated the mortality of Korean foundry workers due to malignant and non-malignant diseases. Methods This study is part of an ongoing investigation of Korean foundry workers. To date, we have observed more tha...

  4. Prevalence of Occupational Asthma and Respiratory Symptoms in Foundry Workers

    Directory of Open Access Journals (Sweden)

    Servet Kayhan

    2013-01-01

    Full Text Available This cross-sectional study was conducted in a foundry factory to assess the prevalence of respiratory symptoms and occupational asthma in foundry workers. Physical examination, spirometric evaluation, chest radiograph, and a questionnaire related to respiratory symptoms were performed. Monitoring of peak expiratory flow rates, spirometric reversibility test, and high-resolution computed tomographies were performed for the participants having respiratory symptoms and/or impaired respiratory function test. A total of 347 participants including 286 workers from production department and 61 subjects who worked in nonproduction departments were enrolled in this study. It is found that phlegm (n: 71, 20.46% and cough (n: 52, 14.98% were the most frequent symptoms. The other symptoms were breathlessness (n: 28, 8.06%, chest tightness (n: 14, 4.03%, and wheezing (n: 7, 2.01% . The prevalence of occupational asthma was found to be more frequent among the subjects who worked in the production department (n: 48, 16.78% than the other persons who worked in the nonproduction department (n: 3, 4.91% by chi-square test (P: 0.001. To prevent hazardous respiratory effects of the foundry production, an early diagnosis of occupational asthma is very important. Cessation of cigarette smoking and using of protective masks during the working time should be encouraged.

  5. Exposure of iron foundry workers to polycyclic aromatic hydrocarbons

    DEFF Research Database (Denmark)

    Omland, Øyvind; Sherson, D; Hansen, Åse Marie;

    1994-01-01

    (ELISA) and reverse phase high performance liquid chromatography (HPLC), respectively. 70 male foundry workers and 68 matched controls were investigated. High and low exposure groups were defined from breathing zone hygienic samples, consisting of 16 PAH compounds in particulate and gaseous phase. Mean...... than in smoking and non-smoking controls (0 (0-0.022) and 0 (0-0.010) mumol/mol creatinine). Dose-response relations between total PAH, pyrene, carcinogenic PAHs, and 1-hydroxypyrene for smokers, and polycyclic aromatic hydrocarbons adsorbed to dust for non-smokers are suggested. Exposure to PAHs...

  6. Mushy Zone Properties and Castability of Aluminium Foundry Alloys

    Energy Technology Data Exchange (ETDEWEB)

    Dahle, A.K.

    1996-01-01

    The growing application and market share of aluminium castings demand better understanding of the mechanisms of defect formation during casting. Although casting is a cost-effective production route, inadequate reproducibility and quality of the cast structure often restrict the utilization of castings. This doctoral thesis aims to (1) determine how the solidification conditions affect the rheological behaviour in the partially solidified state, (2) to measure how alterations in solidification variables influence castability, and (3) to investigate the relationship between mushy zone rheology and castability. The development of mechanical strength in the mushy zone was measured as a function of chemical composition. Measurements of the dendrite coherency point provided accurate determination of the point where the dendrite network is established. The strength measurements confirm that the dendrites are largely independent and free-floating before dendrite coherency. The point and rate of strength development in the subsequently established interdendritic network strongly depend on the size and morphology of the dendrites and fraction solid. The castability investigation was limited to evaluations of fluidity and feeding. Fluidity measurements showed a complex effect of increased grain refinement. Alterations of the concentration and type of main alloying element gave a direct relationship between mushy zone rheology and fluidity. The range of the operating feeding mechanisms during solidification is directly related to the rheological properties of the mushy zone. 251 refs., 77 refs., 25 tabs.

  7. Cause-specific mortality due to malignant and non-malignant disease in Korean foundry workers.

    Directory of Open Access Journals (Sweden)

    Jin-Ha Yoon

    Full Text Available BACKGROUND: Foundry work is associated with serious occupational hazards. Although several studies have investigated the health risks associated with foundry work, the results of these studies have been inconsistent with the exception of an increased lung cancer risk. The current study evaluated the mortality of Korean foundry workers due to malignant and non-malignant diseases. METHODS: This study is part of an ongoing investigation of Korean foundry workers. To date, we have observed more than 150,000 person-years in male foundry production workers. In the current study, we stratified mortality ratios by the following job categories: melting-pouring, molding-coremaking, fettling, and uncategorized production work. We calculated standard mortality ratios (SMR of foundry workers compare to general Korean men and relative risk (RR of mortality of foundry production workers reference to non-production worker, respectively. RESULTS: Korean foundry production workers had a significantly higher risk of mortality due to malignant disease, including stomach (RR: 3.96; 95% CI: 1.41-11.06 and lung cancer (RR: 2.08; 95% CI: 1.01-4.30, compared with non-production workers. High mortality ratios were also observed for non-malignant diseases, including diseases of the circulatory (RR: 1.92; 95% CI: 1.18-3.14, respiratory (RR: 1.71; 95% CI: 1.52-21.42 for uncategorized production worker, and digestive (RR: 2.27; 95% CI: 1.22-4.24 systems, as well as for injuries (RR: 2.36; 95% CI: 1.52-3.66 including suicide (RR: 3.64; 95% CI: 1.32-10.01. CONCLUSION: This study suggests that foundry production work significantly increases the risk of mortality due to some kinds of malignant and non-malignant diseases compared with non-production work.

  8. [Mortality due to bronchopulmonary cancers in workers of 2 foundries].

    Science.gov (United States)

    Moulin, J J; Lafontaine, M; Mantout, B; Belanger, A; Michel, M; Wild, P; Clavel, T; Fournier, M; Fontana, J M

    1995-01-01

    A mortality study was carried out in two factories producing stainless steel in order to assess lung cancer risk among workers employed in coke oven, blast and open hearth furnaces, foundry, electric furnace, hot and cold rolling mills and pickling areas. Occupational exposures of interest were chromium compounds, nickel compounds, polycyclic aromatic hydrocarbons (PAH), silica and asbestos. All male workers having at least one year of employment between 01.01.1960 and 31.12.1990 were followed up for mortality. The vital status was assessed from birth place registries. Complete job histories since date of first employment were abstracted from the company files. The smoking habits of 50% of the cohort members were known from medical records. The observed number of deaths (obs) were compared with the expected ones based on regional rates with adjustment for age, sex and calendar time (Standardized Mortality Ratio, SMR). The cohorts included 6324 (factory 1) and 5270 (factory 2) workers. The overall mortality did not differ markedly from that expected in both factories: SMR = 0.95 (obs = 1540, p = 0.05) in factory 1 and SMR = 1.06 (obs = 916, non-significant) in factory 2. SMRs for lung cancer did not differ from unity, respectively 0.99 (obs = 105) and 1.00 (obs = 54), in whole cohorts. Non-significant lung cancer excesses were observed among workers of some workshops where exposures of interest might have occurred: coke oven (SMR = 2.04), blast furnace (SMR = 1.36), open hearth furnace (SMR = 1.75), hot rolling mills (SMR = 1.29). These processes, however, are no longer involved in the study factories. Furthermore, no lung cancer excess was observed among workers employed in current workshops: electric furnaces and cold rolling mills. PMID:7732197

  9. ESTIMATION OF WORKING CONDITIONS OF FOUNDRY WORKERS BY INFRARED (HEAT RADIATION

    Directory of Open Access Journals (Sweden)

    A. M. Lazarenkov

    2010-01-01

    Full Text Available The description of infrared radiations, their influence on human organism is given. The results of investigation of infrared (heat radiation intensity on the workers in foundries are given.

  10. Manganese exposure in foundry furnacemen and scrap recycling workers

    DEFF Research Database (Denmark)

    Lander, F; Kristiansen, J; Lauritsen, Jens

    1999-01-01

    Cast iron products are alloyed with small quantities of manganese, and foundry furnacemen are potentially exposed to manganese during tapping and handling of smelts. Manganese is a neurotoxic substance that accumulates in the central nervous system, where it may cause a neurological disorder that...... bears many similarities to Parkinson's disease. The aim of the study was to investigate the sources and levels of manganese exposure in foundry furnacemen by a combined measuring of blood-manganese (B-Mn) and manganese in ambient air (air-Mn)....

  11. COMBINED EFFECTS OF HEAT STRESS AND SHIFT WORK ON PHYSIOLOGICAL PARAMETERS IN FOUNDRY WORKERS

    Directory of Open Access Journals (Sweden)

    P.Nassiri

    1990-08-01

    Full Text Available In order to investigate the combined effects of shift work and heat stress on the physiological parameters, such as heart rate (HR and body temperature (BT, a hot-dry working environment was investigated for 53 workers in foundry workshops. In this study Wet Bulb Globe Temperature index (WBGT was measured and along with that simultaneously heart rate and oral temperature were checked in 3 shifts. The results indicated that the physiological responses of workers changed whenever the shift changed and the responses were increased by a corresponding increase in heat stress, index.

  12. Detection of graphite using laser microprobe mass analysis of a transbronchial biopsy from a foundry worker with mixed dust pneumoconiosis.

    Science.gov (United States)

    Domej, Wolfgang; Földes-Papp, Zeno; Schlagenhaufen, Claudia; Wippel, Ruediger; Tilz, Gernot Peter; Krachler, Michael; Demel, Ulrike; Lang, Johanna; Urban-Woltron, Hildegard

    2002-03-28

    Inhalation of dust containing graphite can cause lung disease in foundry workers and workers in graphite mines or mills. Mixed dust pneumoconiosis caused by long-term occupational exposure to graphite dust is a rare disease. Only a few cases of graphite pneumoconiosis have been reported in literature, and these were usually diagnosed post mortem. Our report is of an 80-year-old male patient who had worked in an iron foundry for 20 years and whose work had entailed regular contact with ground graphite and foundry vapors. Chest x-rays revealed both a reticular and nodular pattern in the lung, moderate apical distractions and pleural scarring, all of which were confirmed by high-resolution computed tomography. Bronchoalveolar lavage and transbronchial biopsies were also consistent with mixed dust pneumoconiosis, and due to the long-term dust exposure, graphite pneumoconiosis was strongly suspected. To confirm this diagnosis, the chemical composition of the dark granules in the semi-thin histological sections of the transbronchial biopsies were analyzed using laser microprobe mass spectroscopy. The mass spectra of these black particles were consistent with those of natural graphite powder. Comparative analyses of normal lung tissue did not produce similar spectral patterns. We conclude that histology and cytology does not always suffice to confirm a diagnosis of graphite pneumoconiosis, because black particles are also found in conditions resulting from other exposures, such as heavy smoking or coal mining. Analysis of the composition of particles deposited in the lung tissue offers more precise information, which can be used as evidence in occupational and forensic medicine. Laser microprobe mass spectroscopy can assess the mineral dust load in lung samples. PMID:12238312

  13. Feet sunk in molten aluminium: The burn and its prevention.

    Science.gov (United States)

    Alonso-Peña, David; Arnáiz-García, María Elena; Valero-Gasalla, Javier Luis; Arnáiz-García, Ana María; Campillo-Campaña, Ramón; Alonso-Peña, Javier; González-Santos, Jose María; Fernández-Díaz, Alaska Leonor; Arnáiz, Javier

    2015-08-01

    Nowadays, despite improvements in safety rules and inspections in the metal industry, foundry workers are not free from burn accidents. Injuries caused by molten metals include burns secondary to molten iron, aluminium, zinc, copper, brass, bronze, manganese, lead and steel. Molten aluminium is one of the most common causative agents of burns (60%); however, only a few publications exist concerning injuries from molten aluminium. The main mechanisms of lesion from molten aluminium include direct contact of the molten metal with the skin or through safety apparel, or when the metal splash burns through the pants and rolls downward along the leg. Herein, we report three cases of deep dermal burns after 'soaking' the foot in liquid aluminium and its evolutive features. This paper aims to show our experience in the management of burns due to molten aluminium. We describe the current management principles and the key features of injury prevention. PMID:25687835

  14. Trace elements in blood samples of workers in Atbara railways foundry

    International Nuclear Information System (INIS)

    This study was conducted to determine trace elements and toxic substances in biological samples (blood samples) of humans. The aim of the current study was to determine the concentration of iron (Fe), copper (Cu), (Pb), lead, and zinc (Zn) in biological samples of workers employed in the industrial workshops in the River Nile state to assess the potential impact of exposure to the work environmental factors. For the purpose of comparison biological samples were collected from the same group of workers exposed to the elements of the work environment and workers not exposed to the elements of the work environment. The analysis of all elements in biological samples was done by x-ray fluorescence technique (X RF). There were no statistically significant differences between the analytical results for the exposed group and non-exposed group, using the same technique. The results showed that the concentrations of the four elements copper, lead, iron, and zinc in all biological samples from workers exposed were not much higher than those not exposed, it could be argued that there was a possible link between these elements with different causes of physiological disorder. The results also showed that need for an attention for improvements in hygiene practice in the workplace and industrial ventilation.(Author)

  15. Prevalence of respiratory symptoms and spirometric values in aluminium potroom workers.

    Science.gov (United States)

    Kezunović, Ljiljana Cvejanov

    2008-06-01

    The goal of this study was to examine the prevalence of chronic respiratory symptoms in potroom workers and to compare these results with changes in spirometric parameters. A modified questionnaire on respiratory symptoms from the British Medical Research Council was used to take the medical history data about respiratory symptoms. Spirometric parameters were determined on the same day (as a part of regular checkups) using the Jaeger spirometer. The study included 215 potroom workers from the aluminium factory in Podgorica, Montenegro. All subjects were men, but they differed in age and duration of work. The group used for comparison consisted of 81 unemployed male applicants for jobs in the factory who had never been exposed to this kind of air pollution before. Potroom workers mostly complained of breathlessness associated with the workplace (56.7 %) or weather changes (rain, cold wind, and humidity) (41.9%) and of dyspnoea when climbing stairs (51.2 %), but only 22.3 % reported using medication to treat these episodes. Most workers reported to have been smoking at the time of the study (62.4 %). Spirometric data showed only insignificant variations compared to the expected values (CECA standards). Chronic obstructive pulmonary disease (COPD), characterised by FEV1/VC % <88 % was found in only 17 (7.9 %) potroom workers, while asthma was identified in 9 (4.2 %). Although the prevalence of chronic respiratory symptoms reported by the examined potroom workers was quite high at the group level, they were not associated with ventilatory impairments. PMID:18573745

  16. Correlation between work process-related exposure to polycyclic aromatic hydrocarbons and urinary levels of alpha-naphthol, beta-naphthylamine and 1-hydroxypyrene in iron foundry workers

    DEFF Research Database (Denmark)

    Hansen, Åse Marie; Omland, Øyvind; Poulsen, O M;

    1994-01-01

    the sum of six selected airborne carcinogenic PAH compounds were found for melting, casting and machine and hand molding. As seen in other working environments involving low-level PAH exposure, the content of naphthalene was high, in general exceeding 85% of the total content of PAH compounds. The...... higher risk of lung cancer, the present study suggests that the elevated risk may be due to exposure to carcinogenic PAH compounds in iron foundries, particularly in some high-risk work processes, e.g. casting and molding. In addition, the present study suggests that biological monitoring of 1...... correlated to levels of 1-hydroxypyrene, alpha-naphthol and beta-naphthylamine in the urine of exposed workers. The highest total airborne PAH concentrations (sum of 15 selected PAH compounds: 9.6-11.2 micrograms/m3) were associated with casting, machine molding, and shake-out. The highest concentrations of...

  17. Relation between exposure to fluoride and bronchial responsiveness in aluminium potroom workers with work-related asthma-like symptoms.

    OpenAIRE

    Søyseth, V; Kongerud, J; Ekstrand, J; Boe, J.

    1994-01-01

    BACKGROUND--The relation between plasma fluoride levels and bronchial responsiveness was investigated in a longitudinal study in aluminium potroom workers who reported work-related asthmatic symptoms. METHODS--From a cross-sectional respiratory survey, 26 men who reported work-related asthmatic symptoms on a validated questionnaire were selected for repeated measurements of bronchial responsiveness to methacholine. Regular analyses of plasma fluoride levels were performed. Exposure to fluorid...

  18. Cohort mortality study of workers in an automobile foundry factory%汽车铸造作业工人队列死因研究

    Institute of Scientific and Technical Information of China (English)

    曾玉宇; 刘富英; 张敏; 卢锐; 姚惠琳; 杨秋玲; 陈卫红

    2008-01-01

    Objective To understand the major causes of death in automobile foundry workers and investigate casting manipulations hazards to health. Methods A cohort study of 3529 foundry workers registered in one big automobile factory in Shiyan city of China was performed. Standardized mortality ratios (SMRs) were calculated for the main causes of death by using Chinese national mortality rates as reference.Results The cohort mortality was traced from 1980 to the end of 2005 with an accumulation of 84 999 personyears, revealed 265 deaths. The results of this study showed that the standardized mortality ratio for all subjects was 0.96( 95%CI: 0.85~1.08), which was very close to that expected on the basis of the China national mortality rates. The SMR increased with age ,the SMR became greater than 1 in all groups of age 50 and higher. The results showed that malignant neoplasm(3.43%), accidents(1.16%), cerebro-vascular diseases (1.08%),cardio-vascular diseases (0.79%) were the first four illnesses that threatened workers' life span. Statistically significant mortality of malignant neoplasm (SMR=7.87), accidents (SMR=2.70), cardio-vascular diseases(SMR=2.68) and digestive diseases (SMR=2.79)were found in the foundry workers. The relative risk of malignant neoplasm for first line workers to assistant workers was 1.99 (P<0.05). Conclusion The occupational hazards in foundry factory have harmful impact on the workers' health and life span.%目的 分析危害汽车铸造作业工人健康的主要疾病,探讨铸造作业有害因素对工人寿命的影响.方法 采用流行病学队列研究方法,以某汽车铸造厂1980年在册的3529名职工为研究对象,从1980年随访至2005年底,以全国城市居民年龄别死亡率均值为参照,用标化死亡比(SMR)作为统计指标,并计算95%可信区间.结果 随访至2005年底,共计84 999人年,共死亡265人,死亡率3.12‰,累积死亡率为7.51%.铸工队列全死因SMR为0.96(95%CI:0.85~1.08)与全国平

  19. International Foundry Forum 2006

    Institute of Scientific and Technical Information of China (English)

    2006-01-01

    @@ The International Foundry Forum is a "Summit"of the Foundry World. It is the convention of the CEO world wide, of important casting users, ferrous and non-ferrous foundries as well as foundry equipment and consumable suppliers. Their overall goal is to increase the market opportunities for metal castings in competition with other processes and products in a global business environment.

  20. Dust exposure in Finnish foundries.

    Science.gov (United States)

    Siltanen, E; Koponen, M; Kokko, A; Engström, B; Reponen, J

    1976-01-01

    Dust measurements were made in 51 iron, 9 steel, and 8 nonferrous foundries, at which 4,316 foundrymen were working. The sampling lasted at least two entire shifts or work days continuously during various operations in each foundry. The dust samples were collected at fixed sites or in the breathing zones of the workers. The mass concentration was determined by weighing and the respirable dust fraction was separated by liquid sedimentation. The free silica content was determined by X-ray diffraction. In the study a total of 3,188 samples were collected in the foundries and 6,505 determinations were made in the laboratory. The results indicated a definite difference in the dust exposure during various operations. The highest dust exposures were found during furnace, cupola, and pouring ladle repair. During cleaning work, sand mixing, and shake-out operations excessive silica dust concentrations were also measured. The lowest dust concentrations were measured during melting and pouring operations. Moderate dust concentrations were measured during coremaking and molding operations. The results obtained during the same operations of iron and steel foundries were similar. The distribution of the workers into various exposure categories, the content of respirable dust and quartz, the correlation between respirable dust and total dust, and the correlation between respirable silica and total dust concentrations are discussed. Observations concerning dust suppression and control methods are briefly considered. PMID:184524

  1. 某汽车公司铸造厂工人腰背痛的危险因素分析%Risk factors analysis of low back pain among workers in a foundry factory of the automobile company

    Institute of Scientific and Technical Information of China (English)

    孙敬智; 王生; 杨磊; 凌瑞杰; 王正伦; 宋挺博; 陈飚; 吴磊; 吴家兵; 杨秋玲; 何丽华

    2011-01-01

    目的 通过横断面流行病学记查,寻找汽车铸造厂作业工人腰背痛的主要危险因素,为此类疾患的预防提供科学依据.方法 在某汽车公司铸造厂对1340名工人进行腰背痛和劳动负荷问卷调查,利用logistic回归进行危险因素分析.结果 铸造厂工人的腰背痛年患病率为58.9%,其中铸造、物流和造型工种工人腰背痛年患病率较高,分别为64.6%、64.6%和62.5%.以不适体位搬举、大幅度弯腰、弯腰与转身并存及搬运重物这些负荷因素导致患腰背痛危险性最高,其OR值分别为2.085、1.961、1.967和1.956.各个危险因素在不同工种中的分布不同.多元logistic同归分析表明,搬运重物、不适体位搬举、大幅度弯腰、弯腰与转身并存及工龄和性别均被选人模型.结论 手工搬运重物、不良劳动姿势或二者同时存在是导致腰背痛的首要危险因素,应从这方面入手,加强工效学干预研究,减少此类疾患.%Objective To study the main risk factors of low back pain of workers in a foundry factory of the automobile company using cross sectional epidemiological investigation, and to provide scientific base for preventing the disorder. Methods The low back pain and work loads of 1340 workers in a foundry factory of the automobile company were investigated using questionnaire, and logistic regression analysis was used to analyze the risk factors. Results The one-year morbidity of low back pain in workers was 58.9%the morbidities of low back pain in workers engaged in foundry, transportation and modeling were 64.6 %, 64.6 % and 62.5 %, respectively. The lifting with squat postures, bending trunk heavily, bending trunk with twisting and moving the heave objects were found to be the most dominant risk factors for low-back pain, the OR values were 2.085, 1.961, 1.967 and 1.956, respectively. The distributions of risk factors were different among the different jobs. The logistic regression analysis

  2. Foundry energy conservation workbook

    Energy Technology Data Exchange (ETDEWEB)

    None

    1990-10-01

    This report discusses methods for promoting energy conservation in foundries. Use of electric power, natural gas, and coke are evaluated. Waste heat recovery systems are considered. Energy consumption in the specific processes of electric melting, natural gas melting, heat treatments, ladle melting, and coke fuel melting is described. An example energy analysis is included. (GHH)

  3. Foundry energy conservation workbook

    Energy Technology Data Exchange (ETDEWEB)

    1990-12-31

    This report discusses methods for promoting energy conservation in foundries. Use of electric power, natural gas, and coke are evaluated. Waste heat recovery systems are considered. Energy consumption in the specific processes of electric melting, natural gas melting, heat treatments, ladle melting, and coke fuel melting is described. An example energy analysis is included. (GHH)

  4. FOUNDRY WASTE MANAGEMENT

    Directory of Open Access Journals (Sweden)

    Borut Kosec

    2008-06-01

    Full Text Available Waste management in foundries is gaining a higher ecological and economical importance. Waste is becoming an increasingly traded product, where excellent profits can be made. Due to the cost reduction and successful business operation in companies, waste has to be regenerated and used again as a material to the maximum possible extent. Such research is long lasting and expensive and is a great challenge for companies. In the frame of our research, a total waste management case study for the Slovenian foundry Feniks was carried out. From the sustainable development point of view, waste management is most suitable, since it ensures the material utilization of waste, reduces the consumption of natural renewable or non-renewable resources and makes efficient production capacity utilization possible. Properly treated ecologically safe waste with a suitable physical characteristic, long-term existence, is a substitute for natural materials. Sand, dust, slag and other mineral waste from foundries are increasingly being used as materials in other industries. The foundry Feniks was awarded with certification of the environmental management system according to the standard SIST EN ISO 14001 and confirmed its environmental credentials.

  5. JPL Innovation Foundry

    Science.gov (United States)

    Sherwood, Brent; McCleese, Daniel

    2013-08-01

    Space science missions are increasingly challenged today: in ambition, by increasingly sophisticated hypotheses tested; in development, by the increasing complexity of advanced technologies; in budgeting, by the decline of flagship-class mission opportunities; in management, by expectations for breakthrough science despite a risk-averse programmatic climate; and in planning, by increasing competition for scarce resources. How are the space-science missions of tomorrow being formulated? The paper describes the JPL Innovation Foundry, created in 2011, to respond to this evolving context. The Foundry integrates methods, tools, and experts that span the mission concept lifecycle. Grounded in JPL's heritage of missions, flight instruments, mission proposals, and concept innovation, the Foundry seeks to provide continuity of support and cost-effective, on-call access to the right domain experts at the right time, as science definition teams and Principal Investigators mature mission ideas from "cocktail napkin" to PDR. The Foundry blends JPL capabilities in proposal development and concurrent engineering, including Team X, with new approaches for open-ended concept exploration in earlier, cost-constrained phases, and with ongoing research and technology projects. It applies complexity and cost models, project-formulation lessons learned, and strategy analyses appropriate to each level of concept maturity. The Foundry is organizationally integrated with JPL formulation program offices; staffed by JPL's line organizations for engineering, science, and costing; and overseen by senior Laboratory leaders to assure experienced coordination and review. Incubation of each concept is tailored depending on its maturity and proposal history, and its highest-leverage modeling and analysis needs.

  6. JPL Innovation Foundry

    Science.gov (United States)

    Sherwood, Brent; McCleese, Daniel

    2012-01-01

    Space science missions are increasingly challenged today: in ambition, by increasingly sophisticated hypotheses tested; in development, by the increasing complexity of advanced technologies; in budgeting, by the decline of flagship-class mission opportunities; in management, by expectations for breakthrough science despite a risk-averse programmatic climate; and in planning, by increasing competition for scarce resources. How are the space-science missions of tomorrow being formulated? The paper describes the JPL Innovation Foundry, created in 2011, to respond to this evolving context. The Foundry integrates methods, tools, and experts that span the mission concept lifecycle. Grounded in JPL's heritage of missions, flight instruments, mission proposals, and concept innovation, the Foundry seeks to provide continuity of support and cost-effective, on-call access to the right domain experts at the right time, as science definition teams and Principal Investigators mature mission ideas from "cocktail napkin" to PDR. The Foundry blends JPL capabilities in proposal development and concurrent engineering, including Team X, with new approaches for open-ended concept exploration in earlier, cost-constrained phases, and with ongoing research and technology projects. It applies complexity and cost models, projectformulation lessons learned, and strategy analyses appropriate to each level of concept maturity. The Foundry is organizationally integrated with JPL formulation program offices; staffed by JPL's line organizations for engineering, science, and costing; and overseen by senior Laboratory leaders to assure experienced coordination and review. Incubation of each concept is tailored depending on its maturity and proposal history, and its highest leverage modeling and analysis needs.

  7. European MEMS foundries

    Science.gov (United States)

    Salomon, Patric R.

    2003-01-01

    According to the latest release of the NEXUS market study, the market for MEMS or Microsystems Technology (MST) is predicted to grow to $68B by the year 2005, with systems containing these components generating even higher revenues and growth. The latest advances in MST/MEMS technology have enabled the design of a new generation of microsystems that are smaller, cheaper, more reliable, and consume less power. These integrated systems bring together numerous analog/mixed signal microelectronics blocks and MEMS functions on a single chip or on two or more chips assembled within an integrated package. In spite of all these advances in technology and manufacturing, a system manufacturer either faces a substantial up-front R&D investment to create his own infrastructure and expertise, or he can use design and foundry services to get the initial product into the marketplace fast and with an affordable investment. Once he has a viable product, he can still think about his own manufacturing efforts and investments to obtain an optimized high volume manufacturing for the specific product. One of the barriers to successful exploitation of MEMS/MST technology has been the lack of access to industrial foundries capable of producing certified microsystems devices in commercial quantities, including packaging and test. This paper discusses Multi-project wafer (MPW) runs, requirements for foundries and gives some examples of foundry business models. Furthermore, this paper will give an overview on MST/MEMS services that are available in Europe, including pure commercial activities, European project activities (e.g. Europractice), and some academic services.

  8. Field performance measurements of half-facepiece respirators--foundry operations.

    Science.gov (United States)

    Myers, W R; Zhuang, Z; Nelson, T

    1996-02-01

    A series of field studies was conducted to measure workplace protection factors (WPF) provided by elastomeric and disposable half-facepiece respirators against different particulate contaminants. The research protocol developed for the study has been described in a previous article. This article presents results from dust and fume exposures at three foundries. The major components of the airborne exposures in these foundries were zinc, lead, and silicon. The major components of the in-facepiece samples were zinc, chlorine, and lead. Significant differences were observed in ambient zinc and lead concentration levels among foundries; however, no significant difference was observed in the in-facepiece concentrations of these elements among foundries. Respirator performance varied within each foundry, but there was no difference in performance when pooling all foundry data. The 5th, 10th and 50th percentile estimates for the pooled foundry and respirator WPF data were about 9, 16, and 114 respectively. The infacepiece concentration data clearly indicate that dust-fume-mist (DFM) class half-facepiece respirators, when conscientiously used, worn, and maintained, in conjunction with other existing controls in these foundries, provided effective worker protection. PMID:8615325

  9. Combinatorial optimization in foundry practice

    Science.gov (United States)

    Antamoshkin, A. N.; Masich, I. S.

    2016-04-01

    The multicriteria mathematical model of foundry production capacity planning is suggested in the paper. The model is produced in terms of pseudo-Boolean optimization theory. Different search optimization methods were used to solve the obtained problem.

  10. Dilatometric Characterization of Foundry Sands

    Directory of Open Access Journals (Sweden)

    M. Břuska

    2012-04-01

    Full Text Available The goal of this contribution is summary of physical – chemistry properties of usually used foundry silica and no – silica sands in Czech foundries. With the help of dilatometry analysis theoretical assumptions of influence of grain shape and size on dilatation value of sands were confirmed. Determined was the possibility of dilatometry analysis employment for preparing special (hybrid sands with lower and/or more linear character of dilatation.

  11. 59Fe distribution in continuously cast aluminium strip

    International Nuclear Information System (INIS)

    The problems are discussed of the homogeneity of continuously cast aluminium strips by horizontal casting. Theoretically discussed are phenomena present during primary solidification, namely the nonhomogeneous distribution of admixtures and impurities in primary solidified dendritic cells. A survey is given of the distribution of coefficients of basic admixtures and impurities in aluminium. Experimental investigation was carried out within the verification of theoretical research results, of the distribution of iron in continuously cast aluminium strips using radioactive iron 59Fe in form of radioactive foundry alloy containing 1.8% 59Fe. (author). 13 figs., 1 tab

  12. Foundry Coating Technology: A Review

    DEFF Research Database (Denmark)

    Nwaogu, Ugochukwu Chibuzoh; Tiedje, Niels Skat

    2011-01-01

    of action is important. In this review, a detailed description of these topics and examples are provided where necessary. A potential area of research in foundry coating development, using sol-gel process is suggested. The application of sol-gel technology in the development of foundry coatings is a......The importance of foundry coating in improving the surface quality of castings cannot be over emphasized. The appli-cation of mould and core washes creates a high thermal integrity barrier between the metal and the mould resulting in the reduction of the thermal shock experienced by the sand system....... These thermal shock leads to series of surface de-fects such as veining/finning, metal penetration, burn-on/in, scab, rat tail, erosion etc. The use of coatings reduces the tendency of occurrence of these defects. However, the understanding of the coating, its components, characteristics and mechanism...

  13. Molecular Foundry, Berkeley, California (Revised)

    Energy Technology Data Exchange (ETDEWEB)

    Carlisle, N.

    2008-03-01

    This case study provides information on the Molecular Foundry, which incorporates Labs21 principles in its design and construction. The design includes many of the strategies researched at Lawrence Berkeley Laboratory for energy efficient cleanroom and data centers. The result is an energy efficient high-performing sustainable laboratory.

  14. Web based foundry knowledge base

    Directory of Open Access Journals (Sweden)

    A. Stawowy

    2009-01-01

    Full Text Available The main assumptions and functions of proposed Foundry Knowledge Base (FKB are presented in this paper. FKB is a framework forinformation exchange of casting products and manufacturing methods. We use CMS (Content Management System to develope andmaintain our web-based system. The CastML – XML dialect developed by authors for description of casting products and processes – isused as a tool for information interchange between ours and outside systems, while SQL is used to store and edit knowledge rules and alsoto solve the basic selection problems in the rule-based module. Besides the standard functions (companies data, news, events, forums and media kit, our website contains a number of nonstandard functions; the intelligent search module based on expert system is the main advantage of our solution. FKB is to be a social portal which content will be developed by foundry community.

  15. The management of production value stream factors in a foundry

    Directory of Open Access Journals (Sweden)

    S. Borkowski

    2010-01-01

    Full Text Available Connection of two value streams: production and human resources were proposed as a new approach to the production process. To assess the factors of production value streams the elements of the top of the Toyota's house as well as fourth and sixth Toyota's managing principles were used. On the basis of the feedback from respondents –the foundry workers, there can be determined the validity of series of decisive factors' importance that equalizes the work load and requires the standardization.

  16. CONTROLLING ODOROUS EMISSIONS FROM IRON FOUNDRIES

    Science.gov (United States)

    The report discusses the control of odorous emissions from iron foundries. he main process sources of odors in iron foundries are mold and core making, casting, and sand shakeout. he odors are usually caused by chemicals, which may be present as binders and other additives to the...

  17. Plasma on a foundry cupola

    Science.gov (United States)

    Pineau, Didier

    An experiment of a plasma torch on a production foundry cupola is reported. The test runs were conducted on a hot blast cupola, the blast temperature in the absence of plasma being 400 C. With the torch, the temperature of the blast was increased to 1000 C. The experiment was conducted for the manufacture of car engines with a 2.5 MW transportable plasma system. The cupola was boosted with a 4 MW torch and results included an increase in production of 45 percent, a decrease in coke rate and no more new iron in the loads. The plasma torch and hot air cupola furnace are described.

  18. Health and safety at work in foundry companies

    Directory of Open Access Journals (Sweden)

    L. Wojtynek

    2011-07-01

    Full Text Available The article presents the identification and analysis of threats in the environment of the foundry at individual stages of the casts manufacturing process. A generalized model of the foundry was created in the system presentation including harmful and dangerous factors in the foundry technical workplace. This model can refer to an iron foundry and cast steel and small non-ferrous foundries, to modern foundries, with automatic moulding lines and to chill and pressure foundries where machines execute the majority of essential operations.

  19. Automotive Aluminium Recycling

    Energy Technology Data Exchange (ETDEWEB)

    Gelas, B. des

    2000-07-01

    This paper aims at providing an overview on the contribution of aluminium recycling in the supply of new aluminium for automotive applications. Based on a presentation on how the global European automotive aluminium supply requirements are met, an analysis of the present and future contribution of automotive aluminium recycling is first presented. Current situation and future developments for automotive aluminium recycling practices are then commented, together with an outline on design principles for easier aluminium recycling. (orig.)

  20. Studies on the Executionof Models Used in Iron Foundry From Epoxidic Resins

    Directory of Open Access Journals (Sweden)

    Cinca - Ionel Lupinca

    2006-10-01

    Full Text Available The epoxidic resins are materials frequently used in the execution of the models used in iron foundry. This materials can replace casily wood or aluminium in the execution of the models needed in series productions, having better resistance properties and the high dimensional precision. The properties of these resins are obtained from the completion of the epoxibifunctional molecules with supplements. This paper establishes the result of mixing the two components, as well as the supplements used to improve the mechanic and the technological properties.

  1. SEARCH OF COMPOSITIONS OF FOUNDRY GRADES

    Directory of Open Access Journals (Sweden)

    O. S. Komarov

    2014-01-01

    Full Text Available Comparative researches of foundry paints showed that the most acceptable basis for them is disthenesillimanite and it is possible to use sodium aluminate solution as a binding agent.

  2. Towards Modeling Changeovers for flexible foundry manufacturing

    OpenAIRE

    Rhythm Suren Wadhwa

    2012-01-01

    Costs involved in implementing manufacturing flexibility to meet customer demand are more important in the SMEs, especially that are labor intensive for example metalcasting companies located in a high cost country like Norway. Changeover is an important issue in foundries, and setup time of the dies is one of the vital parameters in the manufacturing process. This paper presents an analytical method for evaluating product changeover suitable for foundry manufacturing environment.

  3. Environmental favourable foundries through maintenance activities

    OpenAIRE

    A. Saniuk; Jasiulewicz-Kaczmarek, M.; A. Samolejova; Saniuk, S.; R. Lenort

    2015-01-01

    Maintenance today contributes to the aim of sustainable development in society, including environmental and energy saving, safety and economical aspects. The main purpose of the paper is to present the role of maintenance in the realization of sustainable developing practices in a foundry industry. Maintenance offers numerous opportunities to reduce the influence of foundry processes on the natural environment and utilize resources more efficiently. Maintenance activities can help...

  4. Aluminium structural elements

    OpenAIRE

    Švent, Nejc

    2016-01-01

    This thesis focuses on the structural analysis of aluminium structural members in accordance with the SIST EN 1999-1-1 standard. In the introduction, historical development of aluminium is summarized, as well as the processes of structural aluminium production and manufacture. Predominantly, resistance control checks of aluminium structural members are covered, with special attention to the major contrasts between aluminium and steel structural analyses. Finally, fundamental examples of resis...

  5. Surface roughness when diamond turning RSA 905 optical aluminium

    Science.gov (United States)

    Otieno, T.; Abou-El-Hossein, K.; Hsu, W. Y.; Cheng, Y. C.; Mkoko, Z.

    2015-08-01

    Ultra-high precision machining is used intensively in the photonics industry for the production of various optical components. Aluminium alloys have proven to be advantageous and are most commonly used over other materials to make various optical components. Recently, the increasing demand from optical systems for optical aluminium with consistent material properties has led to the development of newly modified grades of aluminium alloys produced by rapid solidification in the foundry process. These new aluminium grades are characterised by their finer microstructures and refined mechanical and physical properties. However the machining database of these new optical aluminium grades is limited and more research is still required to investigate their machinability performance when they are diamond turned in ultrahigh precision manufacturing environment. This work investigates the machinability of rapidly solidified aluminium RSA 905 by varying a number of diamond-turning cutting parameters and measuring the surface roughness over a cutting distance of 4 km. The machining parameters varied in this study were the cutting speed, feed rate and depth of cut. The results showed a common trend of decrease in surface roughness with increasing cutting distance. The lowest surface roughness Ra result obtained after 4 km in this study was 3.2 nm. This roughness values was achieved using a cutting speed of 1750 rpm, feed rate of 5 mm/min and depth of cut equal to 25 μm.

  6. Surplus foundry sand and its assessment of applicability in composting

    OpenAIRE

    Maharjan, Devendra

    2016-01-01

    The purpose of this thesis was to carry out a research on reuse possibility of surplus foundry sand in composting and develop a general proposal for guideline only as appendix in this thesis for the Finnish foundries to assist them in setting quality control system criteria to control the quality of surplus foundry sand suitable for composting and preventing any harm or risk to environment, human and natural resources. The research was made on the typical foundry sand used such as alkaline ph...

  7. Work-related musculoskeletal disorders, job stressors and gender responses in foundry industry.

    Science.gov (United States)

    Sharma, Rohit; Singh, Ranjit

    2014-01-01

    The main aim of this paper was to identify job stressors, gender responses and association of psychosocial work stressors with prevalence of work related musculoskeletal disorders (MSDs) among foundry workers. The data were obtained with ergonomics checklist using Likert scale. The results of this study showed a high prevalence of MSDs among workers. The male workers were more prone to pain in neck while the female workers were more prone to MSDs in upper back and shoulders. Correlation analysis showed significant relationship of dimensions of work aspects with pain and discomfort. It proved that the work-related MSDs are the results of interaction of multiple stressors associated with work and work environment, and other personal factors. ANOVA indicated that the perception of work aspects as stressors differed significantly between male and female workers. PMID:24934431

  8. The present and future status of Japanese foundry industry

    Institute of Scientific and Technical Information of China (English)

    Kanetake NAKATANI

    2008-01-01

    An introduction is given in detail about the current situation of Japanese foundry industry in 2006 from aspects such as the delivery structure of castings, scale and numbers of foundries, current profit of foundry industry as well as the background of lower profitability, etc. The development trend of Japanese foundry industry was also predicted, such as the transition of foundries from family business to modern company business, the improvement of rejection ratio and yield, application of IT to production and management, human resources and the challenge for zero emission and so on.

  9. The Foundry: the DNA synthesis and construction Foundry at Imperial College.

    Science.gov (United States)

    Chambers, Stephen; Kitney, Richard; Freemont, Paul

    2016-06-15

    The establishment of a DNA synthesis and construction foundry at Imperial College in London heralds a new chapter in the development of synthetic biology to meet new global challenges. The Foundry employs the latest technology to make the process of engineering biology easier, faster and scalable. The integration of advanced software, automation and analytics allows the rapid design, build and testing of engineered organisms. PMID:27284027

  10. The Foundry: the DNA synthesis and construction Foundry at Imperial College

    Science.gov (United States)

    Chambers, Stephen; Kitney, Richard; Freemont, Paul

    2016-01-01

    The establishment of a DNA synthesis and construction foundry at Imperial College in London heralds a new chapter in the development of synthetic biology to meet new global challenges. The Foundry employs the latest technology to make the process of engineering biology easier, faster and scalable. The integration of advanced software, automation and analytics allows the rapid design, build and testing of engineered organisms. PMID:27284027

  11. Towards Measuring Investment in Flexible Foundry Manufacturing

    OpenAIRE

    Rhythm Suren Wadhwa

    2012-01-01

    Manufacturing flexibility is an important instrument to ensure the success of manufacturing systems in the modern day competitive and uncertain environment. The major hindrance in integrating flexibility into decision making process is that it is difficult to measure and be compared to future indefinable manufacturing scenarios. This paper presents a methodical concept utilizing real options to evaluate flexible foundry manufacturing system.

  12. Towards Measuring Investment in Flexible Foundry Manufacturing

    Directory of Open Access Journals (Sweden)

    Rhythm Suren Wadhwa

    2012-07-01

    Full Text Available Manufacturing flexibility is an important instrument to ensure the success of manufacturing systems in the modern day competitive and uncertain environment. The major hindrance in integrating flexibility into decision making process is that it is difficult to measure and be compared to future indefinable manufacturing scenarios. This paper presents a methodical concept utilizing real options to evaluate flexible foundry manufacturing system.

  13. Biological Monitoring of Occupational Exposure to Polycyclic Aromatic Hydrocarbons at an Electric Steel Foundry in Tunisia.

    Science.gov (United States)

    Campo, Laura; Hanchi, Mariem; Olgiati, Luca; Polledri, Elisa; Consonni, Dario; Zrafi, Ines; Saidane-Mosbahi, Dalila; Fustinoni, Silvia

    2016-07-01

    Occupational exposures during iron and steel founding have been classified as carcinogenic to humans, and the exposure to polycyclic aromatic hydrocarbons (PAHs) in this industrial setting may contribute to cancer risk. The occupational exposure to PAHs was assessed in 93 male workers at an electric steel foundry in Tunisia by biomonitoring, with the aims of characterizing the excretion profile and investigating the influence of job title and personal characteristics on the biomarkers. Sixteen 2-6 ring unmetabolized PAHs (U-PAHs) and eight hydroxylated PAH metabolites (OHPAHs) were analyzed by gas chromatography-triple quadrupole tandem mass spectrometry and liquid chromatography triple quadrupole tandem mass spectrometry, respectively. Among U-PAHs, urinary naphthalene (U-NAP) was the most abundant compound (median level: 643ng l(-1)), followed by phenanthrene (U-PHE, 18.5ng l(-1)). Urinary benzo[a]pyrene (U-BaP) level was model showed that job title was a significant determinant for almost all U-PAHs. In particular, employees in the steel smelter workshop had higher levels of high-boiling U-PAHs and lower levels of low-boiling U-PAHs than those of workers with other job titles. Among OHPAHs, this model was significant only for naphthols and 1-hydroxyphenanthrene (1-OHPHE). Smoking status was a significant predictor for almost all biomarkers. Among all analytes, U-PHE and 1-OHPHE were the less affected by tobacco smoke, and they were significantly correlated with both low- and high-molecular-weight compounds, and their levels were related to job titles, so they could be proposed as suitable biomarkers of PAH exposure at steel foundries. Based on 1-OHPYR levels, our findings show that occupational exposure of these workers was similar to that reported in recent studies of electric steel foundry workers. The multianalytic approach is useful in revealing different exposure levels among job titles. PMID:27206821

  14. Environmental favourable foundries through maintenance activities

    Directory of Open Access Journals (Sweden)

    A. Saniuk

    2015-10-01

    Full Text Available Maintenance today contributes to the aim of sustainable development in society, including environmental and energy saving, safety and economical aspects. The main purpose of the paper is to present the role of maintenance in the realization of sustainable developing practices in a foundry industry. Maintenance offers numerous opportunities to reduce the influence of foundry processes on the natural environment and utilize resources more efficiently. Maintenance activities can help to reduce losses and thereby improve the efficiency of the processes used in the production of resources (e.g. raw materials, energy, etc., especially in areas such as: the choice of an appropriate strategy for the maintenance of machinery and equipment (e.g. reactive, preventive, proactive; inventory management of spare parts; lubrication management and management of technology media.

  15. CAPILLARITY OF CONCRETE INCORPORATING FOUNDRY SAND AS REPLACEMENT OF SAND

    OpenAIRE

    Khatib, Jamal M.; HERKI, B A; Fırat, Seyhan; Menadi, B; Kenai, S.

    2011-01-01

    The potential uses and the high cost of land-filling of used foundry sands have prompted research into their beneficial reuse. This paper presents the results of experimental research into concrete produced by replacing the natural aggregates with recycled aggregates coming from foundry industries. Little work has been done so far on the effect of used foundry sand on the durability of concrete especially water absorption. The main aim of this work was to determine capillary water absorption ...

  16. Properties of Self-Compacting Concrete Incorporating Waste Foundry Sand

    OpenAIRE

    Rafat SIDDIQUE; Ravinder Kaur SANDHU

    2013-01-01

    This paper demonstrates the possibilities of using waste foundry sand as partial replacement of sand in self-compacting concrete. Self-compacting concrete, as the name indicates, is a type of concrete that does not require external or internal compaction, because it becomes levelled and consolidated under its self-weight. Foundry sand is high quality silica sand used as a moulding material by ferrous and non-ferrous metal casting industries. It can be reused several times in foundries but, af...

  17. IMPORTANCE OF ENERGY MANAGEMENT IN FOUNDRIES

    OpenAIRE

    Seweryn Jarza

    2011-01-01

    Pollution prevention is preferable to reliance on end-of-pipe pollution control. Since we look at the environment in the global sense, it is irrelevant that the emissions reductions occur at the electrical generating station rather than at the site of the efficiency improvements. In foundries as a part of an energy intensive industry, energy accounting is necessary to determine where and how energy is being consumed and how efficient is the energy management system. The main aim of energy man...

  18. Waste foundry sand: Environmental implication and characterization

    Directory of Open Access Journals (Sweden)

    Gabriela Penkaitis

    2012-12-01

    Full Text Available This paper presents the results of analyses using Scanning Electron Microscopy in field samples of waste foundry sand, as well as the results of granulometric, chemical and groundwater analyses. Field data allowed to characterize waste foundry sand and showed that there are elevated concentrations of metals in the groundwater (iron, manganese, boron and selenium, in addition to other potentially toxic elements (chromium, copper, cobalt, nickel, zinc, aluminum, iron, manganese, which are present in the waste and are considered not hazardous by current standards. Even if these elements are not considered hazardous, their concentrations above the permissible limit compromise the environmental quality of the site, posing risks to the local population, since they work in agriculture and use groundwater. Two different types of waste foundry sands were identified using granulometric analyses. Electron microscopy showed features related to morphological, chemical and mineralogical characteristics of grains that make up the waste. Quartz was the dominant mineral. Waste foundry sand is composed of two types of grains: a rounded grain with almost no incrustations formed during alloy production, and a second type of grain, which is not rounded, has incrustations, and always has several metals derived from alloys and associated with these incrustations. Chemical elements detected in groundwater with concentrations above the limits established by the regulatory bodies were found in wells located in the landfill area. Most of these elements show higher concentrations downstream, some of them with concentrations above the regulatory limit, and others show an increase in concentration upstream, indicating that the landfill may be impacting the local environment.

  19. Maintenance system improvement in cast iron foundry

    OpenAIRE

    S. Kukla

    2011-01-01

    The work presents the issue of technical equipment management in an iron foundry basing on the assumptions of the TPM system (Total Productive Maintenance). Exploitation analysis of automatic casting lines has been carried out and their work’s influence on the whole production system’s functioning has been researched. Within maintenance system improvement, implementation of autonomic service and planned lines’ review have been proposed in order to minimize the time of breakdown stoppages. The...

  20. Biodegradable materials as foundry moulding sands binders

    OpenAIRE

    K. Major-Gabryś

    2015-01-01

    The aim of this article is to show the possibility of using biodegradable materials as part of the composition of foundry moulding and core sand binders. Research shows that moulding sands with biodegradable materials selected as binders are not only less toxic but are also better suited to mechanical reclamation than moulding sands with phenol-furfuryl resin. The use of biodegradable materials as additives to typical synthetic resins can result in their decreased toxicity and improved abilit...

  1. Rows of Dislocation Loops in Aluminium Irradiated by Aluminium Ions

    DEFF Research Database (Denmark)

    Henriksen, L.; Johansen, A.; Koch, J.;

    1967-01-01

    Single-crystal aluminium specimens, irradiated with 50-keV aluminium ions, contain dislocation loops that are arranged in regular rows along <110 > directions. ©1967 The American Institute of Physics......Single-crystal aluminium specimens, irradiated with 50-keV aluminium ions, contain dislocation loops that are arranged in regular rows along <110 > directions. ©1967 The American Institute of Physics...

  2. Excellent Casting Awards at the 2010 China International Foundry Expo

    Institute of Scientific and Technical Information of China (English)

    China Foundry Association

    2010-01-01

    @@ The curtain has fallen on the 2010 China International Foundry Expo(CIFEX),which was held in the new Beijing International Exhibition Centre on May 11-14,2010.This Expo had a total exhibition area of 100,000 ㎡ in eight halls,each one being fully occupied.Hall E1 was for domestic,large-sized Casting and Forging Products; Hall E2 was devoted to domestic Die Casting and Nonferrous Casting; Hall E3 housed the Provincial Pavilions and Foundry Industrial Clusters; Hall E4 exhibited domestic Foundry Materials; Hall W1 was the International Hall for Foundry,Metallurgical,Casting and Refractory exhibits;Hall W2 contained domestic Metallurgical Products; Hall W3 exhibited domestic Metallurgical,Industrial Furnace and Refractory products,and Hall W4 contained domestic Foundry Equipment.

  3. Use Possibilities for River Sand in Foundry

    Directory of Open Access Journals (Sweden)

    Rodica Rădulea

    2012-09-01

    Full Text Available In this paper the following characteristics are studied: the chemical and mineralogical composition, the granulation and content of leachate component of different types of sands, collected from various fords of running waters in comparison to those coming from known mines and used as such in foundries for the preparation of casting mixtures. The purpose of the study starts from the premises of finding reduction possibilities of costs in part casting, keeping in mind that known deposits from our country contain increasingly reduced quantities of casting sands.

  4. MEMS/MOEMS foundry services at INO

    Science.gov (United States)

    García-Blanco, Sonia; Ilias, Samir; Williamson, Fraser; Généreux, Francis; Le Noc, Loïc; Poirier, Michel; Proulx, Christian; Tremblay, Bruno; Provençal, Francis; Desroches, Yan; Caron, Jean-Sol; Larouche, Carl; Beaupré, Patrick; Fortin, Benoit; Topart, Patrice; Picard, Francis; Alain, Christine; Pope, Timothy; Jerominek, Hubert

    2010-06-01

    In the MEMS manufacturing world, the "fabless" model is getting increasing importance in recent years as a way for MEMS manufactures and startups to minimize equipment costs and initial capital investment. In order for this model to be successful, the fabless company needs to work closely with a MEMS foundry service provider. Due to the lack of standardization in MEMS processes, as opposed to CMOS microfabrication, the experience in MEMS development processes and the flexibility of the MEMS foundry are of vital importance. A multidisciplinary team together with a complete microfabrication toolset allows INO to offer unique MEMS foundry services to fabless companies looking for low to mid-volume production. Companies that benefit from their own microfabrication facilities can also be interested in INO's assistance in conducting their research and development work during periods where production runs keep their whole staff busy. Services include design, prototyping, fabrication, packaging, and testing of various MEMS and MOEMS devices on wafers fully compatible with CMOS integration. Wafer diameters ranging typically from 1 inch to 6 inches can be accepted while 8-inch wafers can be processed in some instances. Standard microfabrication techniques such as metal, dielectric, and semiconductor film deposition and etching as well as photolithographic pattern transfer are available. A stepper permits reduction of the critical dimension to around 0.4 μm. Metals deposited by vacuum deposition methods include Au, Ag, Al, Al alloys, Ti, Cr, Cu, Mo, MoCr, Ni, Pt, and V with thickness varying from 5 nm to 2 μm. Electroplating of several materials including Ni, Au and In is also available. In addition, INO has developed and built a gold black deposition facility to answer customer's needs for broadband microbolometric detectors. The gold black deposited presents specular reflectance of less than 10% in the wavelength range from 0.2 μm to 100 μm with thickness ranging from

  5. Biodegradable materials as foundry moulding sands binders

    Directory of Open Access Journals (Sweden)

    K. Major - Gabryś

    2015-07-01

    Full Text Available The aim of this article is to show the possibility of using biodegradable materials as part of the composition of foundry moulding and core sand binders. Research shows that moulding sands with biodegradable materials selected as binders are not only less toxic but are also better suited to mechanical reclamation than moulding sands with phenol-furfuryl resin. The use of biodegradable materials as additives to typical synthetic resins can result in their decreased toxicity and improved ability to reclamation as well as in accelerated biodegradation of binding material leftovers of mechanical reclamation.

  6. Hybrid foundry patterns of bevel gears

    Directory of Open Access Journals (Sweden)

    Budzik G.

    2007-01-01

    Full Text Available Possibilities of making hybrid foundry patterns of bevel gears for investment casting process are presented. Rapid prototyping of gears with complex tooth forms is possible with the use of modern methods. One of such methods is the stereo-lithography, where a pattern is obtained as a result of resin curing with laser beam. Patterns of that type are applicable in precision casting. Removing of stereo-lithographic pattern from foundry mould requires use of high temperatures. Resin burning would generate significant amounts of harmful gases. In case of a solid stereo-lithographic pattern, the pressure created during gas burning may cause the mould to crack. A gas volume reduction may be achieved by using patterns of honeycomb structure. However, this technique causes a significant worsening of accuracy of stereo-lithographic patterns in respect of their dimensions and shape. In cooperation with WSK PZL Rzeszów, the Machine Design Department of Rzeszow University of Technology carried out research on the design of hybrid stereo-lithographic patterns. Hybrid pattern consists of a section made by stereo-lithographic process and a section made of casting wax. The latter material is used for stereo-lithographic pattern filling and for mould gating system. The hybrid pattern process consists of two stages: wax melting and then the burn-out of stereolithographic pattern. Use of hybrid patterns reduces the costs of production of stereolithographic patterns. High dimensional accuracy remains preserved in this process.

  7. Mask cycle time reduction for foundry projects

    Science.gov (United States)

    Balasinski, A.

    2011-11-01

    One of key deliverables of foundry based manufacturing is low cycletime. Building new and enhancing existing products by mask changes involves significant logistical effort, which could be reduced by standardizing data management and communication procedures among design house, mask shop, and foundry (fab) [1]. As an example, a typical process of taping out can take up to two weeks in addition to technical effort, for database handling, mask form completion, management approval, PO signoff and JDV review, translating into loss of revenue. In order to reduce this delay, we are proposing to develop a unified online system which should assist with the following functions: database edits, final verifications, document approvals, mask order entries, and JDV review with engineering signoff as required. This would help a growing number of semiconductor products to be flexibly manufactured at different manufacturing sites. We discuss how the data architecture based on a non-relational database management system (NRDMBS) extracted into a relational one (RDMBS) should provide quality information [2], to reduce cycle time significantly beyond 70% for an example 2 week tapeout schedule.

  8. Risk assessment related to manual handling on choosen work possition in foundry Alstom Power Sp. z o. o.

    Directory of Open Access Journals (Sweden)

    G. Kowal

    2010-04-01

    Full Text Available Manual handling remains one of the different types of transport inside working place, although technological progress and modernorganization of work. Manual transport as a transport inside working place is related to foundry industry. According to polish lawregulations employer has to give consideration to manual handling in professional risk assessment and introduce actions for manualhandling reduction. In Foundry Elblag case there is found that in many processes manual handling are made by workers. For example wecan choose melting processes (additives manual feeding, mixing and pulling metallurgical slag, etc. or fettling processes like grinding.Objective of that analysis was to define level of risk related to manual handling in work stand chosen and define activities impacted onrisk assessment result with biggest range. For risk reduction, technical and organizational solutions were shown (better ergonomically work stand, method of work and worker’s awareness about good practices. In this study methods related to manual handling risk assessment were described, focus on KIM method used in Foundry Elblag. Key Item Method allow to estimate the risk by simple calculation based on key indicators (time rating points, rating points of mass, posture or work condition. Points were chosen based on timekeeping, information from workers and foreman.

  9. Metallurgical Characterisation of Recovered Aluminium Alloys in Cameroon

    Directory of Open Access Journals (Sweden)

    T. Tchotang

    2013-07-01

    Full Text Available This article is a comparative study of metallurgical characteristics of the different aluminium alloys gotten through recycling of recovered aluminium in Cameroon. A simple experimental device for the foundry of secondary aluminium blend, of very good quality built around a movable charcoal furnace is presented. It enables better energy efficiency, a better distribution of the heat around the crucible and indirectly assures good quality of the products obtained, while respecting the economic constraints and users' safety. Six refining methods are proposed by the addition of polyvinyl chloride (method A, coke rich in carbon CHS (method C, ammonium chloride NH4Cl (method E, manganese dioxide MnO (method T, acrylic nitrite (C2H3Cln (method P and sodium chloride NaCl (method S. A critical analysis of the different recycling techniques is presented as well as a proposed process of melting and refining that enables the obtaining products with high degrees of purity. The results are then compared to the results obtained from the industrial methods of aluminium refining such as fractional crystallization (FC, granular filtration (GF and dissolution in a metal solvent (DS. The later (DS gives the rate of 6.540% of accumulated alloy elements and enables the best purification (93.460%, while the NaCl gives the lowest global rate of additive elements (9.478%, with the best purity index (90.522% amount the proposed methods. Results obtained show that this method of refining improves the metallurgical properties of secondary aluminium alloy blends and guarantees better safety, as well as reducing the risks of environmental pollution.

  10. Risk Assessment of Occupational Exposure to Crystalline Silica in Small Foundries in Pakdasht, Iran

    Directory of Open Access Journals (Sweden)

    Ali OMIDIANIDOST

    2016-02-01

    Full Text Available Background: The term crystallized silica refers to the crystallized form of Sio2 and quartz, the most frequency composition in the earth’s crust that can cause silicosis and lung cancer through occupational exposure and inhalation of its large quantities.Methods: Occupational exposure of workers in Pakdasht, Iran, in 2011 was investigated in four different casting processes in small foundries with less than 10 workers. Sampling respirable dust was collected on MCE filter, using HD cyclone at a flow rate of 2.2 lit/min. The filters were analyzed for dust using NIOSH Method 7601. Gravimetric and visible absorption spectrophotometer was used to determine amounts of inhalable dust and free silica, respectively. Risk assessment techniques were also used to predict silicosis and lung cancer.Results: Geometric means of occupational exposure to crystalline silica in 4 different casting processes were studied within the range of 0.009-0.04 mg/m3. Mortality rate due to silicosis was in the range of 1-13.7 per 1000 persons exposed. Risk of mortality due to lung cancer in exposed workers in small casting workshops in Pakdasht, Iran ranged 4-16 per 1000 persons exposed based on geometric mean and 45 years of exposure. According to risk assessment, mortality due to silicosis, cumulative exposure of 96% of population was at an acceptable level of 1/1000.Conclusion: Fifty percent of workers were exposed to crystalline silica dust in excess of Recommended Exposure Limit -NIOSH and Threshold Limit Value ACGIH (0.025 mg/m3. Several cases of silicosis and lung cancer are anticipated for this occupational group in near future. Keywords: Crystalline silica, Small casting foundries, Silicosis, Lung cancer, Risk assessment

  11. Hydrogen porosity in Al-Si foundry alloys

    Energy Technology Data Exchange (ETDEWEB)

    Akhtar, Shahid

    2010-01-15

    Aluminium alloys based on the aluminium-silicon system are popular for automotive and aerospace applications, thanks to their high strength to weight ratio, excellent castability, and corrosion resistance. Microporosity is widely acknowledged to affect both static and dynamic properties of structural aluminium alloy castings. Formation of microporosity is a complex phenomenon and depends upon various factors but mainly hydrogen content and melt cleanliness, i.e., oxide films and inclusions. In the past few decades numerous studies on microporosity formation have been reported. However, several aspects of this subject are not fully understood. The motivation of this doctoral thesis has been to improve the knowledge of porosity formation and its affect of the mechanical properties of the cast products. This study aimed at understanding the effect of hydrogen and defects on microporosity of aluminium-silicon based castings. A literature review of the theories of porosity formation, and previously reported results on the factors affecting the microporosity formation in aluminium alloys is reported briefly in order to establish a basis of the present study. The research presented in this thesis is divided in five phases. In the first phase, lab scale directional solidification experiments were carried out with an A 356 alloy. Six hydrogen levels from 0.48 to 0.07 mL/100 g melt were reached by various up-gassing and de-gassing treatments of the melt. The melt quality was assessed by porous disc filtration apparatus (PoDFA) and reduced pressure test (RPT) methods. Microporosity distribution in the castings was characterized by the Archmedian method, image analysis and X-ray radiography. The results show that the porosity distribution is strongly dependent on the cooling rate and hydrogen content in the presence of the oxide films type defects. In the next phase, casting experiments with an A356 melt were carried by using a step mould die and castings were produced with

  12. Ion traps fabricated in a CMOS foundry

    International Nuclear Information System (INIS)

    We demonstrate trapping in a surface-electrode ion trap fabricated in a 90-nm CMOS (complementary metal-oxide-semiconductor) foundry process utilizing the top metal layer of the process for the trap electrodes. The process includes doped active regions and metal interconnect layers, allowing for co-fabrication of standard CMOS circuitry as well as devices for optical control and measurement. With one of the interconnect layers defining a ground plane between the trap electrode layer and the p-type doped silicon substrate, ion loading is robust and trapping is stable. We measure a motional heating rate comparable to those seen in surface-electrode traps of similar size. This demonstration of scalable quantum computing hardware utilizing a commercial CMOS process opens the door to integration and co-fabrication of electronics and photonics for large-scale quantum processing in trapped-ion arrays.

  13. Maintenance system improvement in cast iron foundry

    Directory of Open Access Journals (Sweden)

    S. Kukla

    2011-07-01

    Full Text Available The work presents the issue of technical equipment management in an iron foundry basing on the assumptions of the TPM system (Total Productive Maintenance. Exploitation analysis of automatic casting lines has been carried out and their work’s influence on the whole production system’s functioning has been researched. Within maintenance system improvement, implementation of autonomic service and planned lines’ review have been proposed in order to minimize the time of breakdown stoppages. The SMED method was used to optimize changeover time, and the OEE (Overall Equipment Effectiveness was applied to evaluate the level of resources usage before and after implementing changes. Further, the influence of the maintenance strategy of casting devices’ efficiency on own costs of casting manufac- ture was estimated.

  14. Commercial negotiations in the foundry engineering

    Directory of Open Access Journals (Sweden)

    L. Wojtynek

    2008-10-01

    Full Text Available The article presents the process of commercial negotiations paying attention to the negotiation itself as well as to its basic elements. The specificity of the Polish foundries’ main negotiation partners from The European Union, who are the deliverers of diverse casting range, was specified. The most important cultural factors, which determine the process of negotiations conducted by the representatives of various cultural groups, were analysed. The understanding of cultural differences and adapting to them while negotiating are important factors which constitute the parties’ negotiation process. The meaning of price in the commercial negotiation process was described. The elements of sale process and the factors which influence the casts price were enumerated. What is more, the main methods of determining price were characterized. The essential problems connected with conducting the price negotiations in foundries were indicated.

  15. Guide to energy efficiency opportunities in Canadian foundries

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    2003-07-01

    In Canada, the foundry sector employs about 15000 people and most of the companies are members of the Canadian Foundry Association (CFA). The CFA is committed to reducing its greenhouse gas emissions and is therefore looking for energy savings which, in addition to reducing emissions, would help the industry save costs and improve its competitiveness. The aim of this document is to provide operators with a guide to improving energy efficiency in their foundries. The report provides guidance on carrying out energy audits, gathering energy saving ideas, prioritizing projects, and charting the course of improved energy performance. Many different energy saving ideas for many kinds of operation are presented in this guidebook as a help to operators in finding where they could improve their energy efficiency; references to energy saving methods from all over the world are provided. This guidebook is a useful tool for helping foundry operators improve energy efficiency in their operations.

  16. Investigation of Pollution Emits By Cupola Furnace in Gujarat Foundry

    OpenAIRE

    Hardikkumar Patil1 , Gajanan Patange2 , M.P.Khond

    2013-01-01

    The foundry industry is the major contributor in pollution among all other industries in India. At present only few foundries in India have pollution controllable system. Most of these casting industries use cupola furnace that emits gases namely carbon dioxide, carbon monoxide, nitrogen dioxide, sulphur dioxide, suspended particle matter, dust and ash. Though, emission from single furnace is not considerable but it has huge impact if much such type of furnaces located in particular area. A i...

  17. Logic Foundry: Rapid Prototyping for FPGA-Based DSP Systems

    OpenAIRE

    Bhattacharyya Shuvra S; Nakajima Kazuo; Spivey Gary

    2003-01-01

    We introduce the Logic Foundry, a system for the rapid creation and integration of FPGA-based digital signal processing systems. Recognizing that some of the greatest challenges in creating FPGA-based systems occur in the integration of the various components, we have proposed a system that targets the following four areas of integration: design flow integration, component integration, platform integration, and software integration. Using the Logic Foundry, a system can be easily specified, ...

  18. Recovery in aluminium

    DEFF Research Database (Denmark)

    Gundlach, Carsten

    2006-01-01

    growth curves are represented as strings. To identify the strings a combination of a 5D connected component type algorithm and multi-peak fitting was found to be superior. The first use of the method was a study of recovery of a deformed aluminium alloy (AA1050). The aluminium alloy was deformed by cold......In the present thesis the development of a unique experimental method for volume characterisation of individual embedded crystallites down to a radius of 150 nm is presented. This method is applied to in-situ studies of recovery in aluminium. The method is an extension of 3DXRD microscopy, an X......-ray diffraction technique for studies of the evolution of grains within polycrystalline materials. The much smaller volume of the crystallites of interest here in comparison to grains implies that the existing method is not applicable due to overlap of diffraction spots. In this work this obstacle is overcome by...

  19. Soldering of aluminium alloys

    International Nuclear Information System (INIS)

    A literature survey about soldering in general and aluminium alloys soldering in particular is presented. The existing methods of soldering aluminium alloys are described. These include soldering with flux, soldering after preliminary plating, vacuum brazipressure and temperature (NTP), sample age calculation based on 14C half life of 5570 and 5730 years, age correction for NTP, dendrochronological corrections and the relative radiocarbon concentration. All results are given with one standard deviation. Input data test (Chauvenet's criterion), gas purity test, standard deviation test and test of the data processor are also included in the program. (author)

  20. Fire exposed aluminium structures

    NARCIS (Netherlands)

    Maljaars, J.; Fellinger, J.H.H.; Soetens, F.

    2006-01-01

    Material properties and mechanical response models for fire design of steel structures are based on extensive research and experience. Contrarily, the behaviour of aluminium load bearing structures exposed to fire is relatively unexplored. This article gives an overview of physical and mechanical pr

  1. Secondary foundry alloy damage and particle fracture

    Energy Technology Data Exchange (ETDEWEB)

    Berdin, C.; Ouglova, A.; Djafari, V.; Doglione, R

    2003-09-25

    The damage mechanisms of a hypoeutectic Al-Si-Cu foundry alloy, obtained through die casting, have been studied. Observations were made during tensile tests using a tensile test machine that was inserted into an scanning electron microscope. The microstructure features that are critical for damage were determined. The cleavage fracture of intermetallic particles was found to be the main process that limited the alloy ductility. Shrinkage cavities mainly play a role in the final fracture stage; the reduction in cross-section area induced by shrinkage cavities was assumed to be the main contribution of these defects to the fracture of the specimens. Attempts were made to determine the cleavage stress that initiated the fracture of the particles. Three-dimensional finite element computations were performed considering particular locations at the free surface of the observed fractured particles. The maximum principal stress was calculated for different locations of the particle with reference to the free surface. Different shapes and different elastic behaviour were studied. It was shown that the influence of a free surface on the stress level in a particle depends on its shape. The results were compared with those found in literature concerning the fracture strength of particles in Al alloys.

  2. Announcement on the 10th FOSECO Cup for Excellent Foundry Papers (2007)

    Institute of Scientific and Technical Information of China (English)

    2008-01-01

    @@ The final evaluation of the 10th FOSECO Cup for Excellent Foundry Papers (2007) organized by Foundry Institution of Chinese Mechanical Engineering Society (FICMES) was carried out on July 21-24, 2008 in Guiyang, Guizhou province.

  3. Announcement on the 9th FOSECO Cup for Excellent Foundry Papers (2006)

    Institute of Scientific and Technical Information of China (English)

    2007-01-01

    @@ The final evaluation of the 9th FOSECO Cup for Excellent Foundry Papers (2006) organized by Foundry Institution of Chinese Mechanical Engineering Society (FICMES) was carried out on April 14-17, 2007 in Guilin, Guangxi Zhuang Autonomous Region.

  4. Measurement of aluminium, silicon, manganese, copper and antimony in slag, castings and white metal

    International Nuclear Information System (INIS)

    Chemical analysis of the slag showed 24.90% SiO2, 17.88% Al2O3, 0.75% F2O3, 46.4% CaO and 2.34% MgO. In the four cast metal samples the manganese concentration was 0.75%, 0.48%, 0.47% and 0.42%. The white metal contained 59.04% tin, 7.43% antimony, 22.55% lead and 7.08% copper. The slag, casting and white metal samples came from the Industrial Research Centre for Central Africa (CRIAC), having been provided originally by the Société Somkat of Lubumbashi which operates iron, bronze and aluminium foundries. The aluminium, silicon, manganese, copper and antimony concentrations were easily measured, without the need for chemical separation. (author)

  5. 2006 Cooperation Forum of the Chinese Mainland,Taiwan and Hong Kong Foundry Industry

    Institute of Scientific and Technical Information of China (English)

    TIAN Shi-jiang; GE Chen-guang

    2006-01-01

    @@ The 2006 Cooperation Forum of the Chinese Mainland,Taiwan and Hong Kong foundry industry sponsored by China Foundry Association and jointly sponsored by Taiwan Casting Industry Association, Hong Kong Foundry Association and Hong Kong Die Casting Association was held in Beijing Zhongyuan Hotel on April 17, 2006.

  6. Rationalization of foundry processes on the basis of simulation experiment

    Directory of Open Access Journals (Sweden)

    S. Kukla

    2008-10-01

    Full Text Available The paper presents results of research obtained on the basis of simulation experiment, whose aim was to analyze the performance of cast iron foundry. A simulation model of automobile industry foundry was made. The course of the following processes was analyzedin a computer model: preparation of liquid cast iron, forming and filling the moulds, cooling and stamping the castings, cleaning andfinishing treatment. The sheets of multi-criterion evaluation were prepared, where criteria and variants were assessed by meansof subjective point evaluation and fuzzy character evaluation. The paper presents an analysis example of finishing activities of castings realized in foundry on traditional machines and efficient presses and in cooperation. On the basis of reports from a simulation experiment information was achieved related to activities’ duration, load of accessible resources, the problems of storage and transport, bottle necks in the system and appearing queues in from of workplaces. The research used a universal modelling and simulation packet for productionsystems - ARENA.

  7. Modified polysaccharides as alternative binders for foundry industry

    Directory of Open Access Journals (Sweden)

    K. Kaczmarska

    2016-10-01

    Full Text Available Polysaccharides constitute a wide group of important polymers with many commercial applications, for example food packaging, fibres, coatings, adhesives etc. This review is devoted to the presentation of polysaccharide application in foundry industry. In this paper the selected properties of foundry moulding sand and core sand containing modified polysaccharides as binders are presented according to foreign literature data. Also, author’s own research about effect of using moulding sand binder consisting of modified polysaccharide (modified starch or its composition with non-toxic synthetic polymers are discussed. Based on technologies taken under consideration in this paper, it could be concluded that polysaccharides are suitable as an alternative for use as binder in foundry moulding applications.

  8. The AHP method used in assessment of foundry enterprise position

    Directory of Open Access Journals (Sweden)

    J. Szymszal

    2008-10-01

    Full Text Available Complex assessment of activity of a selected foundry enterprise based on a modern AHP (Analytic Hierarchy Process method has beenpresented. Having defined the areas of analysis, which include: marketing (products, distribution channels, sales organisation and client concentration, personnel (skills, managerial abilities, organisation climate, effectiveness of incentives, personnel fluctuations, production (availability of raw materials, technical level of production, effective use of production capacities, organisation and management (foundry structure, organisation culture, management performance, the analysis was made using the weighted sum of evaluations. The second step consisted in a comparative assessment of Foundry position using Saaty’s scale modified by Weber and the AHP method with examinationof a hierarchy structure involving the main (parent problem and its direct evolution into sub-problems. The assessment of Foundryposition made by AHP enables introducing changes and/or innovations which are expected to improve the overall productioneffectiveness.

  9. Reduced energy consumption for melting in foundries

    Energy Technology Data Exchange (ETDEWEB)

    Skov-Hansen, S.

    2007-09-15

    By improving the gating technology in traditional gating systems it is possible to reduce the amount of metal to be re-melted, and hence reduce the energy consumption for melting in foundries. Traditional gating systems are known for a straight tapered down runner a well base and 90 deg. bends in the runner system. In the streamlined gating systems there are no sharp changes in direction and a large effort is done to confine and control the flow of the molten metal during mould filling. Experiments in real production lines have proven that using streamlined gating systems improves yield by decreasing the poured weight compared to traditional layouts. In a layout for casting of valve housings in a vertically parted mould the weight of the gating system was reduced by 1,1kg which is a 20% weight reduction for the gating system. In a layout for horizontally parted moulds the weight of the gating system has been reduced by 3,7kg which is a weight reduction of 60% for the gating system. The experiments casting valve housings in ductile iron also proved that it is possible to lower the pouring temperature from 1400 deg. C to 1300 deg. C without the risk of cold runs. Glass plate fronted moulds have been used to study the flow of melt during mould filling. These experiments have also been used for studying the flow pattern when ceramic filters are used. The thorough study of the use of filters revealed that the metal passing through the filter is divided into a number of small jets. This proves that filters do not have the claimed positive effect on the flow of metal. The volumes necessary on either side of the filter is not filled till a backpressure is build up and results in formation of pressure shocks when backfilled. These pressure shocks result in more turbulence inside the casting than the same gating system with no filter. Not using filters can mean a reduction in poured weight of 0,6kg. To examine if the experiments using glass plate fronted moulds give

  10. Properties of Self-Compacting Concrete Incorporating Waste Foundry Sand

    Directory of Open Access Journals (Sweden)

    Rafat SIDDIQUE

    2013-11-01

    Full Text Available This paper demonstrates the possibilities of using waste foundry sand as partial replacement of sand in self-compacting concrete. Self-compacting concrete, as the name indicates, is a type of concrete that does not require external or internal compaction, because it becomes levelled and consolidated under its self-weight. Foundry sand is high quality silica sand used as a moulding material by ferrous and non-ferrous metal casting industries. It can be reused several times in foundries but, after a certain period, cannot be used further and becomes waste material, referred to as waste, used or spent foundry sand (WFS,UFS or SFS. This experimental investigation was performed to evaluate the strength and durability properties of SCC, in which natural sand was partial replaced with waste foundry sand (WFS. Natural sand was replaced with four percentage (0%, 10%, 15%, 20% of WFS by weight. Fresh properties of self-compacting concrete were studied. Compression test and splitting tensile strength test were carried out to evaluate the strength properties of concrete at the age of 7, 28, and 56 days. In case of durability properties, sulphate resistance was evaluated at the age of 7, 28 and 56 days and Rapid Chloride Permeability test was conducted at age of 28 days. Test results showed that there is increase in compressive strength, splitting tensile strength of self-compacting concrete by incorporating waste foundry sand (WFS as partial replacement by sand up to 15%. Resistance of concrete against sulphate attack and rapid chloride permeability were also improved for concrete mixes.

  11. Recovery in aluminium

    OpenAIRE

    Gundlach, Carsten

    2006-01-01

    In the present thesis the development of a unique experimental method for volume characterisation of individual embedded crystallites down to a radius of 150 nm is presented. This method is applied to in-situ studies of recovery in aluminium. The method is an extension of 3DXRD microscopy, an X-ray diffraction technique for studies of the evolution of grains within polycrystalline materials. The much smaller volume of the crystallites of interest here in comparison to grains implies that the ...

  12. Characterization and extraction of gold contained in foundry industrial wastes

    International Nuclear Information System (INIS)

    Gold was characterized and leached in foundry sands. These wastes are product among others of the automotive industry where they are used as molds material which are contaminated by diverse metals during the foundry. To fulfil the leaching process four coupled thermostat columns were used. To characterize the solid it was used the X-ray diffraction technique. For the qualitative analysis it was used the Activation analysis technique. Finally, for the study of liquors was used the Plasma diffraction spectroscopy (Icp-As) technique. The obtained results show that the process which was used the thermostat columns was more efficient, than the methods traditionally recommended. (Author)

  13. Logic Foundry: Rapid Prototyping for FPGA-Based DSP Systems

    Directory of Open Access Journals (Sweden)

    Bhattacharyya Shuvra S

    2003-01-01

    Full Text Available We introduce the Logic Foundry, a system for the rapid creation and integration of FPGA-based digital signal processing systems. Recognizing that some of the greatest challenges in creating FPGA-based systems occur in the integration of the various components, we have proposed a system that targets the following four areas of integration: design flow integration, component integration, platform integration, and software integration. Using the Logic Foundry, a system can be easily specified, and then automatically constructed and integrated with system level software.

  14. Aluminium and human breast diseases.

    Science.gov (United States)

    Darbre, P D; Pugazhendhi, D; Mannello, F

    2011-11-01

    The human breast is exposed to aluminium from many sources including diet and personal care products, but dermal application of aluminium-based antiperspirant salts provides a local long-term source of exposure. Recent measurements have shown that aluminium is present in both tissue and fat of the human breast but at levels which vary both between breasts and between tissue samples from the same breast. We have recently found increased levels of aluminium in noninvasively collected nipple aspirate fluids taken from breast cancer patients (mean 268 ± 28 μg/l) compared with control healthy subjects (mean 131 ± 10 μg/l) providing evidence of raised aluminium levels in the breast microenvironment when cancer is present. The measurement of higher levels of aluminium in type I human breast cyst fluids (median 150 μg/l) compared with human serum (median 6 μg/l) or human milk (median 25 μg/l) warrants further investigation into any possible role of aluminium in development of this benign breast disease. Emerging evidence for aluminium in several breast structures now requires biomarkers of aluminium action in order to ascertain whether the presence of aluminium has any biological impact. To this end, we report raised levels of proteins that modulate iron homeostasis (ferritin, transferrin) in parallel with raised aluminium in nipple aspirate fluids in vivo, and we report overexpression of mRNA for several S100 calcium binding proteins following long-term exposure of MCF-7 human breast cancer cells in vitro to aluminium chlorhydrate. PMID:22099158

  15. Method of aluminium fluoride manufacture

    International Nuclear Information System (INIS)

    The manufacture of aluminium fluoride is based on waste processing in uranium hexafluoride conversion to uranium oxides within the fuel cycle. The conversion is the stoichiometric conversion of uranium hexafluoride with aluminium nitrate to uranyl nitrate. This is extracted from the water phase by phosphoric acid trialkyl ester to an organic solvent and further processed. The discharge water phase is solidified by evaporation to solid aluminium fluoride and nitric acid. (M.S.)

  16. Alpha spectrometric characterization of process-related particle size distributions from active particle sampling at the Los Alamos National Laboratory uranium foundry

    International Nuclear Information System (INIS)

    Uranium particles within the respirable size range pose a significant hazard to the health and safety of workers. Significant differences in the deposition and incorporation patterns of aerosols within the respirable range can be identified and integrated into sophisticated health physics models. Data characterizing the uranium particle size distribution resulting from specific foundry-related processes are needed. Using personal air sampling cascade impactors, particles collected from several foundry processes were sorted by activity median aerodynamic diameter onto various Marple substrates. After an initial gravimetric assessment of each impactor stage, the substrates were analyzed by alpha spectrometry to determine the uranium content of each stage. Alpha spectrometry provides rapid non-distructive isotopic data that can distinguish process uranium from natural sources and the degree of uranium contribution to the total accumulated particle load. In addition, the particle size bins utilized by the impactors provide adequate resolution to determine if a process particle size distribution is: lognormal, bimodal, or trimodal. Data on process uranium particle size values and distributions facilitate the development of more sophisticated and accurate models for internal dosimetry, resulting in an improved understanding of foundry worker health and safety.

  17. First Principles Study of Aluminium Vacancy in Wurtzite Aluminium Nitride

    Institute of Scientific and Technical Information of China (English)

    GAO Ting-Ge; YI Jue-Min; ZHOU Zi-Yao; HU Xiao-Dong

    2008-01-01

    @@ We report that the aluminium vacancy in wurtzite AIN brings about two impurity levels e and a2 in the band gap, not just one single t2 level The aluminium vacancy carries a magnetic moment of 1 μB in the ground state. The molecule orbit of the aluminium vacancy becomes e↑↑ a2↑ rather than e↑↑ a2↑. The calculation is carried out by using the CASTEP code. The intrinsic symmetry of wurtzite A1N is the driving force for this spin splitting. Finally the symmetry of wurtzite AlN results in an anti-ferromagnetic coupling between the aluminium vacancies, as is predicted. Our findings are helpful to gain a more through understanding of the structural and spin property of aluminium vacancy in wurtzite AIN.

  18. Using lean methodologies for economically and environmentally sustainable foundries

    Directory of Open Access Journals (Sweden)

    R. M. Torielli

    2011-02-01

    Full Text Available Lean manufacturing is often seen as a set of tools that reduce the total cost and improve the quality of manufactured products. The lean management philosophy is one which targets waste reduction in every facet of the manufacturing business; however, only recently have studies linked lean management philosophies with improving environmental sustainability. These studies suggest that lean manufacturing is more than a set of lean tools that can optimize manufacturing efficiencies; it is a process and mindset that needs to be integrated into daily manufacturing systems to achieve sustainability. The foundry industry, as well as manufacturing in general, has significant challenges in the current regulatory and political climate with developing an economically and environmentally sustainable business model. Lean manufacturing has proven itself as a model for both economic sustainability and environmental stewardship. Several recent studies have shown that both lean and green techniques and “zero-waste” policies also lead to reductions in overall cost. While these strategies have been examined for general manufacturing, they have not been investigated in detail for the foundry industry. This paper will review the current literature and describe how lean and green can provide a relevant framework for environmentally and economically sustainable foundries. Examples of lean and green technologies and techniques which can be applied to foundries in a global context will be described.

  19. Hearing conservation in the primary aluminium industry

    Science.gov (United States)

    Frisch, N.; Dixon-Ernst, C.; Chesson, B. J.; Cullen, M. R.

    2016-01-01

    Background Noise-induced hearing loss has been an intractable problem for heavy industry. Aims To report our experience in reducing the incidence of age-corrected confirmed 10 dB hearing shifts (averaged over 2, 3 and 4kHz) in employees in the primary aluminium industry in Australia over the period 2006–13. Methods We analysed annual audiometric data to determine the number of permanent hearing shifts that occurred in employees in two bauxite mines, three alumina refineries and two aluminium smelters. Annual hearing shift rates were calculated based on the number of employees tested per year. Hearing conservation initiatives undertaken during the study period are described. An assessment of similar exposure group noise exposures was also undertaken to determine the magnitude of noise exposure reduction during the study period. Results Across all operations, hearing shift rates declined from 5.5% per year in 2006 to 1.3% per year in 2013 (P < 0.001). The decline in shift rates was greater in mines and refineries, where baseline shift rates were higher, than in smelter workers. Modest reductions in noise exposure occurred during the study period. Conclusions We observed a substantial decline in hearing shift rates during the study period. We describe the hearing conservation initiatives that were collectively associated with this decline. We suspect these initiatives could be deployed relatively easily and at modest cost in other industries with noise-exposed employees. PMID:26470945

  20. Aluminium, antiperspirants and breast cancer.

    Science.gov (United States)

    Darbre, P D

    2005-09-01

    Aluminium salts are used as the active antiperspirant agent in underarm cosmetics, but the effects of widespread, long term and increasing use remain unknown, especially in relation to the breast, which is a local area of application. Clinical studies showing a disproportionately high incidence of breast cancer in the upper outer quadrant of the breast together with reports of genomic instability in outer quadrants of the breast provide supporting evidence for a role for locally applied cosmetic chemicals in the development of breast cancer. Aluminium is known to have a genotoxic profile, capable of causing both DNA alterations and epigenetic effects, and this would be consistent with a potential role in breast cancer if such effects occurred in breast cells. Oestrogen is a well established influence in breast cancer and its action, dependent on intracellular receptors which function as ligand-activated zinc finger transcription factors, suggests one possible point of interference from aluminium. Results reported here demonstrate that aluminium in the form of aluminium chloride or aluminium chlorhydrate can interfere with the function of oestrogen receptors of MCF7 human breast cancer cells both in terms of ligand binding and in terms of oestrogen-regulated reporter gene expression. This adds aluminium to the increasing list of metals capable of interfering with oestrogen action and termed metalloestrogens. Further studies are now needed to identify the molecular basis of this action, the longer term effects of aluminium exposure and whether aluminium can cause aberrations to other signalling pathways in breast cells. Given the wide exposure of the human population to antiperspirants, it will be important to establish dermal absorption in the local area of the breast and whether long term low level absorption could play a role in the increasing incidence of breast cancer. PMID:16045991

  1. Aluminium oxide exoelectron dosimetry

    Energy Technology Data Exchange (ETDEWEB)

    Akselrod, M.S.; Odegov, A.L. (Urals State Technical Univ., Ekaterinburg (Russian Federation)); Durham, J.S. (Pacific Northwest Lab., Richland, WA (United States))

    1994-01-01

    The exoemission properties of aluminium oxide ([alpha]-Al[sub 2]O[sub 3]:C), in the forms of both a single crystal and of powder, have been investigated. Measurements obtained during readout in a vacuum showed that irradiated Al[sub 2]O[sub 3]:C dosemeters emit exoelectrons with a sensitivity that is 10-20 times higher than that achievable using beryllium oxide (BeO) exoelectron dosemeters (EEDs). This paper presents results of studies using a commercial methane gas reader. The investigators studied the response of the Al[sub 2]O[sub 3]:C EEDs as a function of beta energy and measured the dose-response relationship. The effect of humidity on the dosemeter response was also investigated. (Author).

  2. Logistics of Materials Flow in an Iron Foundry

    Directory of Open Access Journals (Sweden)

    S. Kukla

    2013-07-01

    Full Text Available The article presents issues related to creating and realizing added value by logistic processes and processing in a casting enterprise. It discusses possibilities of improving systems of casts production by evaluating labour intensity of casts manufacture and analyzing manufacturing prime costs. Operations with added value, processes indirectly creating added value and operations without added value have been specified. The problem was presented on the example of materials flow design in a foundry, where casts are manufactured in expendable moulds and using automated foundry lines. On the basis of the Pareto analysis, a group of casts was specified whose manufacture significantly influences the functioning of the whole enterprise. Finishing treatment operations have been particularly underlined, as they are performed away from the line and are among the most labour-consuming processes during casts production.

  3. Energy conservation and emissions reduction strategies in foundry industry

    Directory of Open Access Journals (Sweden)

    Li Yuanyuan

    2010-11-01

    Full Text Available Current energy conservation and emissions reduction strategies in iron and steel industry were reviewed. Since foundry industry is one of the major source of energy consumption and pollution emission (especially CO2, issues concerning energy-saving and emission-reduction have been raised by governments and the industry. Specialists from around the world carried out multidimensional analyses and evaluation on the potentials in energy conservation and emissions reduction in iron and steel industry, and proposed various kinds of analyzing models. The primary measures mainly focus on the targeted policies formulation and also on clean and high-efficient technologies development. The differences and similarities in energy conservation and emission reduction in foundry industry between China and other countries were discussed, while, the future development trend was also pointed out.

  4. Energy efficiency in small and medium scale foundry industry

    OpenAIRE

    Patange, G.; Khond, M.

    2016-01-01

    In this paper, the research results of surveys which were conducted in an Indian foundry cluster which are potential members of such sectors are presented. These results indicate that there is an enough potential improvement in the energy use. The use of energy efficient practices can result in their energy use effectively as well as cost reduction. The key findings about the energy pattern are a lack of energy efficient practices. The suggested recommendations can contribute to an increase i...

  5. Glass matrix composite material prepared with waste foundry sand

    Institute of Scientific and Technical Information of China (English)

    ZHANG Zhao-shu; XIA Ju-pei; ZHU Xiao-qin; LIU Fan; HE Mao-yun

    2006-01-01

    The technology of glass matrix of the composite material manufactured through a sintering process and using waste foundry sand and waste glass as the main raw materials was studied. The effects of technological factors on the performance of this material were studied. The results showed that this composite material is formed with glass as matrix, core particulate as strengthening material, it has the performance of glass and ceramics, and could be used to substitute for stone.

  6. Foundry Technologies Focused on Environmental and Ecological Applications

    Science.gov (United States)

    Roizin, Ya.; Lisiansky, M.; Pikhay, E.

    Solutions allowing fabrication of remote control systems with integrated sensors (motes) were introduced as a part of CMOS foundry production platform and verified on silicon. The integrated features include sensors employing principles previously verified in the development of ultra-low power consuming non-volatile memories (C-Flash, MRAM) and components allowing low-power energy harvesting (low voltage rectifiers, high -voltage solar cells). The developed systems are discussed with emphasis on their environmental and security applications.

  7. Determination of thermal conductivity in foundry mould mixtures

    Directory of Open Access Journals (Sweden)

    G. Solenički

    2010-01-01

    Full Text Available For a thorough understanding of the behaviour of foundry mould mixtures, a good knowledge of thermal properties of mould materials is needed. Laboratory determination of thermal conductivity of mould mixtures enables a better control over scabbing defects which are a major problem in green sand mould mixtures. A special instrument has been designed for that purpose and it is described in this work.

  8. Pneumatic reclamation devices applied in the conditions of Ostrowiec Foundry

    Directory of Open Access Journals (Sweden)

    D. Homa

    2010-04-01

    Full Text Available The scope of publication includes presentation of used sand reclamation system with the use of energy of compressed stream of air, whichshift reclaimed sand in pneumatic system. The solution, by incorporating into pneumatic installation an element which act as special disordered element causing controlled flow of two-phase flow to clean the surface layer of regenerated grains in a dry environment.The described reclamation equipment was installed and operated in the foundry "Ostrowiec".

  9. Roll bonding of strained aluminium

    DEFF Research Database (Denmark)

    Staun, Jakob M.

    2003-01-01

    This report investigates roll bonding of pre-strained (å ~ 4) aluminium sheets to produce high strain material from high purity aluminium (99.996%) and commercial pure aluminium (99.6%). The degree of bonding is investigated by optical microscopy and ultrasonic scanning. Under the right...... circumstances both materials show good bonding, but the high purity material is excluded because of recrystallisation and the resulting loss of mechanical properties. The effect of cross stacking and roll bonding pre-strained sheets of the commercial purity material is investigated and some dependence of the...... cross rolled volume fraction is found. To further asses this effect, and the anisotropy, it is necessary to acquire knowledge about both texture and microstructure, e.g. by TEM. Roll bonding of pre-strained aluminium is found to be a possible alternative to ARB in the quest for ultra-fine grained...

  10. Possibilities of utilizing 3DP technology for foundry mould making

    Directory of Open Access Journals (Sweden)

    G. Budzik

    2007-04-01

    Full Text Available Possibilities of application of three-dimensional printing (3DP technology for making casting prototypes are discussed. Three-dimensional printing enables making of foundry moulds for elements of complex shapes. The mould presented in the paper was printed with the use of Z510 Spectrum unit in the Car Technology Sp. z o.o. (Ltd. Co. in Kraków. The basic material for printing foundry moulds is the ZCast 501 powder. This powder is a mixture of traditional molding sand, gypsum and supplementary ingredients. The mould is made in ZCast technology, and it enables casting of zinc, magnesium and aluminum alloys at max. pouring temperature of 1100°C. The paper describes research on the possibility to utilize a standard ZP14 powder for building a rotor blade casting moulds. The research has showed that the ZP14 powder may serve for printing foundry moulds, which should then be subjected to thermo-chemical treatment. Application of the basic ZPrint system powder permits a reduction in mould manufacturing costs.

  11. A novel application of concentrated solar thermal energy in foundries.

    Science.gov (United States)

    Selvaraj, J; Harikesavan, V; Eshwanth, A

    2016-05-01

    Scrap preheating in foundries is a technology that saves melting energy, leading to economic and environmental benefits. The proposed method in this paper utilizes solar thermal energy for preheating scrap, effected through a parabolic trough concentrator that focuses sunlight onto a receiver which carries the metallic scrap. Scraps of various thicknesses were placed on the receiver to study the heat absorption by them. Experimental results revealed the pattern with which heat is gained by the scrap, the efficiency of the process and how it is affected as the scrap gains heat. The inferences from them gave practical guidelines on handling scraps for best possible energy savings. Based on the experiments conducted, preheat of up to 160 °C and a maximum efficiency of 70 % and a minimum efficiency of 40 % could be achieved across the time elapsed and heat gained by the scrap. Calculations show that this technology has the potential to save around 8 % of the energy consumption in foundries. Cumulative benefits are very encouraging: 180.45 million kWh of energy savings and 203,905 t of carbon emissions cut per year across the globe. This research reveals immense scope for this technology to be adopted by foundries throughout the world. PMID:26208658

  12. Statistical and Visualization Data Mining Tools for Foundry Production

    Directory of Open Access Journals (Sweden)

    M. Perzyk

    2007-07-01

    Full Text Available In recent years a rapid development of a new, interdisciplinary knowledge area, called data mining, is observed. Its main task is extracting useful information from previously collected large amount of data. The main possibilities and potential applications of data mining in manufacturing industry are characterized. The main types of data mining techniques are briefly discussed, including statistical, artificial intelligence, data base and visualization tools. The statistical methods and visualization methods are presented in more detail, showing their general possibilities, advantages as well as characteristic examples of applications in foundry production. Results of the author’s research are presented, aimed at validation of selected statistical tools which can be easily and effectively used in manufacturing industry. A performance analysis of ANOVA and contingency tables based methods, dedicated for determination of the most significant process parameters as well as for detection of possible interactions among them, has been made. Several numerical tests have been performed using simulated data sets, with assumed hidden relationships as well some real data, related to the strength of ductile cast iron, collected in a foundry. It is concluded that the statistical methods offer relatively easy and fairly reliable tools for extraction of that type of knowledge about foundry manufacturing processes. However, further research is needed, aimed at explanation of some imperfections of the investigated tools as well assessment of their validity for more complex tasks.

  13. Friction surfacing of aluminium alloys

    OpenAIRE

    Pereira, Diogo Jorge O. A.

    2012-01-01

    Friction surfacing is a solid state joining process that has attracted much interest in the past decades. This technology allows joining dissimilar metallic materials while avoiding the brittle intermetallic formations, involving temperatures bellow melting point and producing like forged metal structures. Much research using different steels has been made but the same does not happen with aluminium alloys, specially using different aluminium alloys. Friction surface coatings using cons...

  14. Aluminium intake by INAA of hair: The aerosol intoxication pathway

    International Nuclear Information System (INIS)

    Aluminium is present in healthy human organisms in concentrations that appear to be neither useful nor noxious. However, long term higher Al levels can produce severe bone, renal and cerebral troubles. Here we report the results of the first investigation using the Instrumental Neutron Activation Analysis of human hair aimed to assess the Al contamination in workers from aluminium industry due to aerosol inhalation. Seventy five subjects working at 'Alprom' Inc., Slatina, Romania aluminium processing plant were included in this study. The exposed subjects were casters, crane operators and rolling mill operators. Hair samples were washed with acetone-water-water-water-acetone using bi-distilled water and re-distilled-purified p.a. grade acetone and irradiated for 3 min at a thermal neutron flux of 2.3 x 1012 n/cm2s in the VVR-S reactor. Student's t-test showed the arithmetical mean values of all exposed groups to differ of the control group's one with a good statistical confidence level. In most workers the Al concentration in hair is 2 times higher than normal but in one third of the casters and in two of the rolling mill operators it is on average up to 7 times higher. Substantial Al overload can cause severe osteoporosis or encephalopathies even after retirement from activity. Protection filtering masks and medical therapy based on strong chelant drug deferoxamine are recommended, (authors)

  15. Designing, construction, assessment, and efficiency of local exhaust ventilation in controlling crystalline silica dust and particles, and formaldehyde in a foundry industry plant.

    Science.gov (United States)

    Morteza, Mortezavi Mehrizi; Hossein, Kakooi; Amirhossein, Matin; Naser, Hasheminegad; Gholamhossein, Halvani; Hossein, Fallah

    2013-01-01

    The purpose of the present study was to design and assess the efficiency of a local exhaust ventilation system used in a foundry operation to control inhalable dust and particles, microcrystal particles, and noxious gases and vapours affecting workers during the foundry process. It was designed based on recommendations from the American Conference of Governmental Industrial Hygiene. After designing a local exhaust ventilation system (LEV), we prepared and submitted the implementation plan to the manufacturer. High concentrations of crystalline silica dust and formaldehyde, which are common toxic air pollutants in foundries, were ultimately measured as an indicator for studying the efficiency of this system in controlling inhalable dust and particles as well as other air pollutants. The level of occupational exposure to silica and formaldehyde as major air pollutants was assessed in two modes: first, when the LEV was on, and second, when it was off. Air samples from the exposure area were obtained using a personal sampling pump and analysed using the No. 7601 method for crystal silica and the No. 2541 method for formaldehyde of the National Institute for Occupational Safety and Health (NIOSH). Silica and formaldehyde concentrations were determined by visible absorption spectrophotometry and gas chromatography. The results showed that local exhaust ventilation was successful in preserving the crystal silica particles in the work environment at a level below the NIOSH maximum allowed concentration (0.05 mg m-3). In contrast, formaldehyde exceeded the NIOSH limit (1 ppm or 1.228 mg m-3). PMID:23585164

  16. Image analysis used for aluminium alloy microstructure investigation

    Directory of Open Access Journals (Sweden)

    M. Krupiński

    2010-09-01

    Full Text Available Purpose: In this work the metallographic microstructure analysis of the investigated AlSi7Cu3Mg aluminium cast alloy was performed for samples cooled with different cooling rate settings. The preformed investigations are subjected to the analysis of cooling rate influence on the phase morphology.Design/methodology/approach: The solidification process itself is analysed using the UMSA device by appliance of the Derivative Thermo Analysis. The influence of the cooling rate on the alloy microstructure was investigated using computer aided image analysis, in this work also the content of particular phases was analysed, as well the percentage of pinholes compared to the chosen cooling rate.Findings: The treated sample is without holes, cracks and defects as well as has a slightly higher hardness value compared to the as-cast material.Research limitations/implications: The investigated samples were made of the cylindrical shape and were cooled in the range of 0.2°C/s to 1.25°C/s. In this work also the derivative thermoanalysis was performed to determine the correlation between the chosen cooling rate and the microstructure as well changes in the derivative curve shape. For alloy cooling with chosen cooling rate as well for the derivative thermo-analysis the UMSA analysator was applied.Practical implications: The investigated material can find its use in the foundry industry; an improvement of component quality depends mainly on better control over the production parameters.Originality/value: The originality of this work is based on applying of regulated cooling rate of aluminium alloy for structure and mechanical properties changes. As an effect of this study it will be possible to understand and to influence the mechanism of structure forming, refinement and nucleation. Also a better understanding of the thermal characteristics will be provided to achieve a desirable phase morphology required for application of this material under production

  17. 76 FR 74810 - Foundry Coke From China; Institution of a Five-Year Review

    Science.gov (United States)

    2011-12-01

    ..., and F (19 CFR part 207), as most recently amended at 76 FR 61937 (October 6, 2011). \\1\\ No response to... duty order on imports of foundry coke from China (66 FR 48025). Following five-year reviews by Commerce... order on imports of foundry coke from China (72 FR 1214). The Commission is now conducting a...

  18. Amelioration of physical strength in waste foundry green sands for reuse as a soil amendment

    Science.gov (United States)

    As available landfill space and profit margins steadily decrease, it becomes more important for U.S. foundries to find ways of diverting 8-12 million tons of waste foundry sand (WFS) away from landfills each year. A major drawback to the reuse of some WFSs as a soil amendment is their high soil str...

  19. Optimising stock management in foundries to keep the economic size of orders

    Directory of Open Access Journals (Sweden)

    J. Szymszal

    2007-04-01

    Full Text Available Skillful stock management is one of the main conditions to raise the production output of an enterprise, foundry shop included. This article outlines modern methods of stock management using the generally available Excel calculation sheet to estimate the economic order quantity and minimum stock level required for selected auxiliary materials used in foundry production.

  20. Effect of hydrogen on aluminium and aluminium alloys: A review

    DEFF Research Database (Denmark)

    Ambat, Rajan; Dwarakadasa, E.S.

    1996-01-01

    Susceptibility of aluminium and its alloys towards hydrogen embrittlement has been well established. Still a lot of confusion exists on the question of transport of hydrogen and its possible role in stress corrosion cracking. This paper reviews some of the fundamental properties of hydrogen in...... aluminium and its alloys and its effect on mechanical properties. The importance of hydrogen embrittlement over anodic dissolution to explain the stress corrosion cracking mechanism of these alloys is also examined in considerable detail. The various experimental findings concerning the link between...

  1. Uptake of aluminium ion by the liver

    International Nuclear Information System (INIS)

    The specific uptake by the rat liver of 28Al was shown. There was specific uptake of 28Al by liver cell nuclei and DNA. This uptake was blocked by prior treatment with stable aluminium. It is concluded that aluminium enters the liver cell by some specific mechanism and that the reaction of aluminium with DNA inside the hepatocyte nucleus could be a mechanism responsible for the development of aluminium-induced experimental porphyria in the rat

  2. Health-hazard evaluation report GHETA 83-309-1405, Chrysler Corporation Foundry, Indianapolis, Indiana

    International Nuclear Information System (INIS)

    In response to a request arising out of employee concerns over the medical surveillance program at the Chrysler Corporation Foundry located in Indianapolis, Indiana, an evaluation was made of chest radiographs evaluated by the program with specific concern directed to disagreement on the radiographic diagnosis of pneumoconiosis. The request was made by the Chrysler Corporation and the United Auto Workers National Joint Committee on Health and Safety. Three NIOSH certified B-readers independently interpreted a set of 78 systematically sampled posteroanterior (PA) chest radiographs from the system files. These interpretations were compared among themselves and with company interpretations. While none of the radiographs was deemed unreadable, 35% were classified as having poor technical quality. Only one film was found which had a profusion of small opacities, and the company had interpreted the film as positive. Overall, agreement on proportion of positive readings and agreement on individual films was as good between the company and B-readers as it was between any two of the individual B-readers. The author recommends, however, that in order to avoid future complaints of the nature, the company should use standard radiographic equipment and techniques, NIOSH certified B-readers, and current international classifications of radiographs for pneumoconioses in their medical surveillance program

  3. 3D-TECLMOLOGIES IN FORMING AND FOUNDRY

    Directory of Open Access Journals (Sweden)

    V. S. Doroshenko

    2015-01-01

    Full Text Available This review describes metal castings produced using 3D technology. Methods for 3D processing of materials related to the additive method of production, characterized by resource conservation. Frame-cellular casting can inherit the structure of nature with the best combination of materials, durability and attractive appearance. 3D technologies expand the existing range of metal products. Among the new foundry processes at the Institute PTIMA of NAS of Ukraine patented 3D technology of molding sand products through the deformation of granular materials, as well as getting sand shell molds for one-time pattern.

  4. Extraction of toxic and valuable metals from foundry sands

    International Nuclear Information System (INIS)

    There were extracted valuable metals from foundry sands such as: gold, platinum, silver, cobalt, germanium, nickel and zinc among others, as well as highly toxic metals such as chromium, lead, vanadium and arsenic. The extraction efficiency was up to 100% in some cases. For this reason there were obtained two patents at the United States, patent number 5,356,601, in October 1994, given for the developed process and patent number 5,376,000, in December 1994, obtained for the equipment employed. Therefore, the preliminary parameters for the installation of a pilot plant have also been developed. (Author)

  5. Methodological aspects of systemic designing of foundry plants

    Directory of Open Access Journals (Sweden)

    R. Wrona

    2008-10-01

    Full Text Available An approach is attempted to systematise the systemic research. A set of hypotheses are formulated, defining how a conceptual design of afoundry plant should be developed and improved when it is investigated as a system. The methodology aims to eliminate the particular approach to design to be replaced by integral design. The need of integral design seems a logical consequence of a transition from taskoriented design to situational design. The methodology outlined here offers an innovative and modern approach to engineering design, particularly in foundry plant design.

  6. Buckwheat stomatal traits under aluminium toxicity

    Directory of Open Access Journals (Sweden)

    Oleksandr E. Smirnov

    2014-04-01

    Full Text Available Aluminium influence on some stomatal parameters of common buckwheat (Fagopyrum esculentum Moench. was studied. Significant changes in stomatal density, stomatal index and stomatal shape coefficient under aluminium treatment were revealed. Stomatal closure and no difference in total stomatal potential conductance index of treatment plants were suggested as aluminium resistance characteristics.

  7. Determinação de fenol urinário por cromatografia em fase gasosa em trabalhadores que utilizam resinas fenólicas em fundições Determination of urinary phenol by gas chromatography in workers using phenolic resins in foundries

    Directory of Open Access Journals (Sweden)

    Tiago Severo Peixe

    2006-06-01

    important in occupational exposure situations. So, urinary phenol, considered the biological indicator of phenol exposure has to be determined. The aim of this work was to validate a method for urinary phenol quantification, using liquid-liquid extraction. Gas chromatography with flame ionization detector (GC/FID was used in this method. The analytical procedure showed linearity in the dynamic range of the assay from 5 - 200 µg/mL. The limits of detection (LOD and quantification (LOQ were: 2.0 and 5.0 µg/mL, respectively. Intra-assay precision coefficient was between 4.5 - 8.9% and the inter-assay precision coefficient was between 5.7 - 14.2%. The accuracy coefficient was between 6.2 - 11.9%. Recovery values were higher than 87%. The coefficient of correlation was 0.999. The method is simple, rapid and efficient. Urine samples from workers exposed to phenolic resins were analyzed to show the method application in biological monitoring.

  8. APPLICATION OF ADDITIVELY MANUFACTURED POLYMER COMPOSITE PROTOTYPES IN FOUNDRY

    Directory of Open Access Journals (Sweden)

    Wiesław Kuczko

    2015-05-01

    Full Text Available The paper presents a method, developed by the authors, for manufacturing polymer composites with the matrix manufactured in a layered manner (via 3D printing – Fused Deposition Modeling out of a thermoplastic material. As an example of practical application of this method, functional prototypes are presented, which were used as elements of foundry tooling – patterns for sand molding. In case of manufacturing prototype castings or short series of products, foundries usually cooperate with modeling studios, which produce patterns by conventional, subtractive manufacturing technologies. If patterns have complex shapes, this results in high manufacturing costs and significantly longer time of tooling preparation. The method proposed by the authors allows manufacturing functional prototypes in a short time thanks to utilizing capabilities of additive manufacturing (3D printing technology. Thanks to using two types of materials simultaneously (ABS combined with chemically hardened resins, the produced prototypes are capable of carrying increased loads. Moreover, the method developed by the authors is characterized by manufacturing costs lower than in the basic technology of Fused Deposition Modeling. During the presented studies, the pattern was produced as a polymer composite and it was used to prepare a mold and a set of metal castings.

  9. Total productive maintenance on example of automated foundry lines

    Directory of Open Access Journals (Sweden)

    S. Kukla

    2009-07-01

    Full Text Available Within framework of the presented study one has performed analysis of stoppages in automatic foundry lines operation, and basing on assumptions from complex maintenance system has undertaken himself to develop a service maintenance schedule for machinery installed in the line. Moreover, one has presented general assumptions of TPM system operated in conditions of series and multi-series production of cast iron castings. One has constructed operational database and has elaborated a list of line stoppage causes within a year. One has proposed a possibility of implementation of manufacturing systems modeling and simulating technique in management of production machinery operation in a foundry shop. Within framework of the simulation experiment one has developed schedules of production, schedules of maintenance and has forecasted indices of general productivity of the machinery for a various scenarios of events on example of casting line having in-series structure of operational reliability. In course of the study there was implemented ARENA universal software package to modeling and simulation of the manufacturing systems.

  10. The prophylactic reduction of aluminium intake.

    Science.gov (United States)

    Lione, A

    1983-02-01

    The use of modern analytical methods has demonstrated that aluminium salts can be absorbed from the gut and concentrated in various human tissues, including bone, the parathyroids and brain. The neurotoxicity of aluminium has been extensively characterized in rabbits and cats, and high concentrations of aluminium have been detected in the brain tissue of patients with Alzheimer's disease. Various reports have suggested that high aluminium intakes may be harmful to some patients with bone disease or renal impairment. Fatal aluminium-induced neuropathies have been reported in patients on renal dialysis. Since there are no demonstrable consequences of aluminium deprivation, the prophylactic reduction of aluminium intake by many patients would appear prudent. In this report, the major sources of aluminium in foods and non-prescription drugs are summarized and alternative products are described. The most common foods that contain substantial amounts of aluminium-containing additives include some processed cheeses, baking powders, cake mixes, frozen doughs, pancake mixes, self-raising flours and pickled vegetables. The aluminium-containing non-prescription drugs include some antacids, buffered aspirins, antidiarrhoeal products, douches and haemorrhoidal medications. The advisability of recommending a low aluminium diet for geriatric patients is discussed in detail. PMID:6337934

  11. Dynamical study of liquid aluminium

    International Nuclear Information System (INIS)

    Recent molecular dynamics data of Ebbsjoe et al. in liquid aluminium have been analysed through the memory function formalism. Two forms of the memory functions which have correct asymptotic limit at large wavenumbers but accounts for interatomic correlations in a different manner are considered. The results for ω2s(q, ω) obtained from both models are compared with experimental data. (author)

  12. Aluminium foams. manufacture, properties and applications

    International Nuclear Information System (INIS)

    Aluminium foams are porous to have many interesting combinations of physical and mechanical properties, such as high stiffness in conjunction with very low specific weight. The aluminium foam structure, manufacture processes, physical, chemical and mechanical properties and applications are reviewed in this paper. The various manufacturing processes are classified according to the state of matter in which the metal is processed. Liquid aluminium can be foamed directly by injecting gas or gas-releasing blowing agents. Indirect methods include melting of powder compacts which contain a blowing agent. An inert gas entrapped in powder compacts can produce aluminium foams in solid state after heat treatment. Electron-deposition or metal vapour deposition also allow for the production of aluminium foams. Physical, chemical and mechanical properties and the various ways for characterising the aluminium foams are reviewed in second section of this paper. finally, the various application fields for aluminium foams are discussed. They are divided into different industrial sectors. (Author) 75 refs

  13. Electrochemical properties and thermal stability of epoxy coatings electrodeposited on aluminium and modified aluminium surfaces

    Directory of Open Access Journals (Sweden)

    ZORICA M. KACAREVIC-POPOVIC

    2001-12-01

    Full Text Available The corrosion behaviour of epoxy coatings electrodeposited on aluminium, as well as on electrochemically and chemically modified aluminium were investigated during exposure to 3 % NaCl. Electrochemical impedance spectroscopy (EIS and thermogravimetric analysis (TGA were used for the determination of the protective properties of epoxy coatings on aluminium, anodized aluminium, phosphatized and chromatized-phosphatized aluminium. The protective properties of epoxy coatings on anodized and chromatized-phosphatized aluminium are significantly improved with respect to the same epoxy coatings on aluminium and phosphatized aluminium: higher values of the pore resitance and charge-transfer resistance, lower values of the coating capacitance, double-layer capacitance and relative permittivity (from EIS smaller amount of absorbed water inside the coating (From TGA. On the other hand, the lower values of the ipdt temperature indicate a lower thermal stability of the epoxy coatings on anodized and chromatized-phosphatized aluminium.

  14. Energy efficiency improvement and pollution reduction in a cupola route foundry

    Energy Technology Data Exchange (ETDEWEB)

    Pal, P.; Bhattacherjee, S. [Tata Energy Research Institute, New Delhi (India)

    2001-07-01

    Coke is the major source of fuel used in foundries, primarily to melt the metallic charges in a vertical shaft furnace called cupola. Most of the cupolas operating in the small-scale foundries have very low energy efficiencies and poor environmental performances. The paper describes a technological upgradation initiative undertaken to improve the energy efficiency environmental performance of small-scale foundry units in India. Technology upgradation of the melting plant leads to reduced energy consumption, which in turn leads to savings in operating cost and has the added attraction of reduction in emissions generation at source. The reduction of pollution at source reduces the size of the pollution control system necessary to meet the statutory emission standards. Till recently, most of the foundries had conventional cupolas. The DBC (divided blast cupola) is an attractive option of reducing coke consumption at a modest investment. The design of a suitable flue gas cleaning system along with DBC was undertaken to provide a viable solution to small-scale foundries. The paper describes the design features as regards energy efficiency, pollution, and melting of a demonstration cupola plant that was set up at a foundry in Howrah. Results of the demonstration project reveal that there is a huge potential for energy saving and pollution reduction in foundries of India. However, the compliance to environmental standards will be better if the emission limits are made more pragmatic and a better rapport is established between the industry associations and controlling authorities. 3 refs., 2 figs., 2 tabs.

  15. Excess Foundry Sand Characterization and Experimental Investigation in Controlled Low-Strength Material and Hot-Mixing Asphalt

    Energy Technology Data Exchange (ETDEWEB)

    Pauul J. Tikalsky

    2004-10-31

    This report provides technical data regarding the reuse of excess foundry sand. The report addresses three topics: (1) a statistically sound evaluation of the characterization of foundry sand, (2) a laboratory investigation to qualify excess foundry sand as a major component in controlled low-strength material (CLSM), and (3) the identification of the best methods for using foundry sand as a replacement for natural aggregates for construction purposes, specifically in asphalt paving materials. The survival analysis statistical technique was used to characterize foundry sand over a full spectrum of general chemical parameters, metallic elements, and organic compounds regarding bulk analysis and leachate characterization. Not limited to characterization and environmental impact, foundry sand was evaluated by factor analyses, which contributes to proper selection of factor and maximization of the reuse marketplace for foundry sand. Regarding the integration of foundry sand into CLSM, excavatable CLSM and structural CLSM containing different types of excess foundry sands were investigated through laboratory experiments. Foundry sand was approved to constitute a major component in CLSM. Regarding the integration of foundry sand into asphalt paving materials, the optimum asphalt content was determined for each mixture, as well as the bulk density, maximum density, asphalt absorption, and air voids at N{sub ini}, N{sub des}, and N{sub max}. It was found that foundry sands can be used as an aggregate in hot-mix asphalt production, but each sand should be evaluated individually. Foundry sands tend to lower the strength of mixtures and also may make them more susceptible to moisture damage. Finally, traditional anti-stripping additives may decrease the moisture sensitivity of a mixture containing foundry sand, but not to the level allowed by most highway agencies.

  16. Excess Foundry Sand Characterization and Experimental Investigation in Controlled Low-Strength Material and Hot-Mixing Asphalt

    Energy Technology Data Exchange (ETDEWEB)

    Tikalsky, Paul J. [Pennsylvania State Univ., University Park, PA (United States); Bahia, Hussain U. [Univ. of Wisconsin, Madison, WI (United States); Deng, An [Pennsylvania State Univ., University Park, PA (United States); Snyder, Thomas [Univ. of Wisconsin, Madison, WI (United States)

    2004-10-15

    This report provides technical data regarding the reuse of excess foundry sand. The report addresses three topics: a statistically sound evaluation of the characterization of foundry sand, a laboratory investigation to qualify excess foundry sand as a major component in controlled low-strength material (CLSM), and the identification of the best methods for using foundry sand as a replacement for natural aggregates for construction purposes, specifically in asphalt paving materials. The survival analysis statistical technique was used to characterize foundry sand over a full spectrum of general chemical parameters, metallic elements, and organic compounds regarding bulk analysis and leachate characterization. Not limited to characterization and environmental impact, foundry sand was evaluated by factor analyses, which contributes to proper selection of factor and maximization of the reuse marketplace for foundry sand. Regarding the integration of foundry sand into CLSM, excavatable CLSM and structural CLSM containing different types of excess foundry sands were investigated through laboratory experiments. Foundry sand was approved to constitute a major component in CLSM. Regarding the integration of foundry sand into asphalt paving materials, the optimum asphalt content was determined for each mixture, as well as the bulk density, maximum density, asphalt absorption, and air voids at Nini, Ndes, and Nmax. It was found that foundry sands can be used as an aggregate in hot-mix asphalt production, but each sand should be evaluated individually. Foundry sands tend to lower the strength of mixtures and also may make them more susceptible to moisture damage. Finally, traditional anti-stripping additives may decrease the moisture sensitivity of a mixture containing foundry sand, but not to the level allowed by most highway agencies.

  17. Specificity of SPC Procedures Application in Foundry in Aspect of Data Acquisition and Data Exploration

    Directory of Open Access Journals (Sweden)

    Z. Ignaszak

    2012-12-01

    Full Text Available The paper presents an analysis of SPC (Statistical Process Control procedures usability in foundry engineering. The authors pay particular attention to the processes complexity and necessity of correct preparation of data acquisition procedures. Integration of SPC systems with existing IT solutions in area of aiding and assistance during the manufacturing process is important. For each particular foundry, methodology of selective SPC application needs to prepare for supervision and control of stability of manufacturing conditions, regarding specificity of data in particular “branches” of foundry production (Sands, Pouring, Metallurgy, Quality.

  18. Friction Welding of Aluminium and Aluminium Alloys with Steel

    Directory of Open Access Journals (Sweden)

    Andrzej Ambroziak

    2014-01-01

    Full Text Available The paper presents our actual knowledge and experience in joining dissimilar materials with the use of friction welding method. The joints of aluminium and aluminium alloys with the different types of steel were studied. The structural effects occurring during the welding process were described. The mechanical properties using, for example, (i microhardness measurements, (ii tensile tests, (iii bending tests, and (iv shearing tests were determined. In order to obtain high-quality joints the influence of different configurations of the process such as (i changing the geometry of bonding surface, (ii using the interlayer, or (iii heat treatment was analyzed. Finally, the issues related to the selection of optimal parameters of friction welding process were also investigated.

  19. Evolutionary based system for production scheduling in foundry

    Directory of Open Access Journals (Sweden)

    A. Stawowy

    2008-10-01

    Full Text Available This work presents a development of a capable-to-promise system for companies that operate under the hybrid make-to-order and maketo-stock strategy in a lot-sizing and flowshop environment. Proposed system simultaneously considers planning and scheduling processesin order to achieve the optimality. Optimisation engine is based on an advanced evolutionary algorithm. Information available in ERPsystem from different production units and stages, the optimization module, and customer requests are integrated via Internet using XMLlanguage as a data exchange standard.The details on key elements of the system and a software architecture are given. Practical application of the system is illustrated on the example of production scheduling for an iron castings foundry.

  20. Evaluation of electromagnetic absorbing capacity of materials in foundry industry

    Directory of Open Access Journals (Sweden)

    D. Nowak

    2010-01-01

    Full Text Available In the paper, a research on determining the standing wave ratio as a measure of electromagnetic absorbing capacity of moulding materials is presented. Preliminary tests performed using a microwave strip line showed that high-silica, chromite and magnesite moulding sands are characterised by low absorbing capacity of microwaves. It was demonstrated that microwave absorbing capacity is significantly affected by chemical compounds included in the examined substrates. It was found that use of a microwave strip line permits precise determining characteristic microwave absorbing capacities of various moulding materials and thus their suitability for microwave drying/hardening of moulds and cores or for other foundry processes. Such a microwave drier can be applied for identifying mass components and for determining e.g. base granularity by means of precisely determined reflection ratios |Γ| and positions of minimum signal values.

  1. Determining Foundry Area of Bronze Vessel Using REE in Clay Mould Residues

    Institute of Scientific and Technical Information of China (English)

    2006-01-01

    The composition of casting clay core might provide clue to the foundry area of the bronze vessels. REE analysis of the residual clay mould was conducted by inductively coupled plasma atomic emission spectrometer (ICP-AES). Results reveal that characteristic of REE of clay mould from different region is dissimilar. It is feasible to restrict the possible foundry area of the bronze vessels on the basis of analysis of REE of clay mould residues on the bronzes. Meanwhile, this paper attempts to determine the foundry area of the bronze vessels unearthed at Jiuliandun tombs of Chu State, dated back to Warring States Period, in Zaoyang City, Hubei Province, and at Zuozhong cemetery, Spring and Autumn Period, in Jingmen City, Hubei Province. REE of clay core provides information on the foundry area of bronze vessels.

  2. Implementation KMES Quality system for acquisition and processing data in chosen foundry

    Directory of Open Access Journals (Sweden)

    R. Sika

    2008-08-01

    Full Text Available In the paper, main assumptions, algorithms and functions of author’s KMES Quality system are discussed. Its working version is tested in chosen foundry by near 2 years. This system is applied to enlarge the use of chosen technological data accessible during foundry processes. The data can be introduced by means of keyboard directly in the fields (windows present on the PC screen according to program commands, instead of report-manuscripts containing measured results, or from the automated measurement recording system by direct data import to KMES Quality system. In the paper, a way of technological data acquisition with their further integration into main foundry databases and their processing, with taking into consideration e.g. kind of casting assortment, current time, sequences of measurements, are presented. Also the capabilities of linking KMES Quality system with SAP R/3 system existing in this foundry useful to quality assurance is show.

  3. Electromagnet Gripping in Iron Foundry Automation Part I: Principles and Framework

    Directory of Open Access Journals (Sweden)

    Rhythm Suren Wadhwa

    2011-11-01

    Full Text Available Robot grippers are employed to position and retain parts in automated assembly operations. This paper presents an overview of electromagnet part handling framework in an iron foundry and an equivalent electromagnet circuit model. The manner in which this whole concept of automated gripping system operates will be discussed in this paper. The material handling system uses machine vision system coupled with conveyor motion and Ethernet communication strategy to assist the material handling system for transporting the foundry parts. The paper provides an overview of the electromagnet principles at play. The electromagnet interaction with the part is the key issue in the robust handling of this automated foundry system. This paper helps in the realization of the concept of automation in an iron foundry, in which the number of published studies is very limited.

  4. Laboratories for the 21st Century: Case Studies, Molecular Foundry, Berkeley, California

    Energy Technology Data Exchange (ETDEWEB)

    2010-11-01

    This case study provides information on the Molecular Foundry, which incorporates Labs21 principles in its design and construction. The design includes many of the strategies researched at Lawrence Berkeley Laboratory for energy efficient cleanroom and data centers.

  5. Ergonomic and work safety evaluation criteria of process excellence in the foundry industry

    OpenAIRE

    Butlewski, M.; A. Misztal; Jasiulewicz-Kaczmarek, M.; Janik, S.

    2014-01-01

    The article presents a concept of criteria assessment called the “process excellence” for ergonomics and work safety in enterprises of the foundry industry as well as points to the possibility of its application.

  6. On the chemical and electrochemical formation of aluminium carbide in aluminium electrolysis

    OpenAIRE

    Bronislav, Novák

    2013-01-01

    Cathode wear is considered as one of the key factors for limiting the lifetime of aluminium electrolysis cells. This phenomenon has become more important as aluminium smelters have steadily increased the amperage of the cells and shifted towards graphitized cathode materials with higher electrical conductivity. The present work has focused on the fundamentals of the formation of aluminium carbide at the carbon-aluminium interface. The objective was to investigate the mechanism(s) of the forma...

  7. Migrant Workers.

    Science.gov (United States)

    Social and Labour Bulletin, 1983

    1983-01-01

    Discusses a new German law to encourage foreign workers to return to their home countries, employment exchanges for young foreigners in Germany, and a training program for migrant workers in India. (SK)

  8. Aluminium Process Fault Detection and Diagnosis

    OpenAIRE

    Nazatul Aini Abd Majid; Taylor, Mark P; Chen, John J. J.; Brent R. Young

    2015-01-01

    The challenges in developing a fault detection and diagnosis system for industrial applications are not inconsiderable, particularly complex materials processing operations such as aluminium smelting. However, the organizing into groups of the various fault detection and diagnostic systems of the aluminium smelting process can assist in the identification of the key elements of an effective monitoring system. This paper reviews aluminium process fault detection and diagnosis systems and propo...

  9. Research and application of enterprise resource planning system for foundry enterprises

    OpenAIRE

    Zhou Jianxin; Ji Xiaoyuan; Liao Dunming

    2013-01-01

    PPDB issues - four aspects of current management issues of foundry enterprises are discussed in this paper, including Production Management, Process Control, Duration Monitoring and Business Intelligence Data Analysis. Also a whole Enterprise Resource Planning (ERP) solution for foundry enterprises is proposed. The solution contains many models, four of which are used to solve the PPDB issues. These are called SPDB models, which separately are the Single-piece management model (based on casti...

  10. New bicomponent binders for foundry moulding sands composed of phenol-furfuryl resin and polycaprolactone

    OpenAIRE

    K. Major – Gabryś; A. Grabarczyk; St. M. Dobosz; J. Jakubski

    2016-01-01

    The aim of this article is to test the properties of foundry moulding sands with a new bicomponent organic binder. The new binder is the composition of phenol-furfuryl resin, commonly used in foundry practice and biodegradable material – polycaprolactone. The paper presents the research of strength properties, thermal destruction and thermal deformation of moulding sands with a new bicomponent binder. It was proved that inserting polycaprolactone to phenol-furfuryl resin did not lower the ...

  11. ELABORATION OF MANAGEMENT PLAN OF SOLID WASTE FROM SMALL CAST IRON FOUNDRIES

    OpenAIRE

    Carlos Alberto Mendes Moraes; Amanda Gonçalves Kieling; Daiane Calheiro; Daniel Canello Pires; Cynthia Fleming Batalha da Silveira; Ana Cristina de Almeida Garcia; Feliciane Andrade Brehm

    2013-01-01

    The foundry industry contributes to society meeting the demand of metal scrap recycling, but, at the same time, it brings a high risk of environmental impact for its many potentially pollutant wastes. Among these, there are slag and used foundry sand (cold cure molding). Through a survey about the production process of a small cast iron company, the collected data was compiled to determine the organizational setting in terms of generation and segregation of waste. From a complete ...

  12. Development of method for identification of compounds emitted during thermal degradation of binders used in foundry

    OpenAIRE

    A. Bobrowski; B. Grabowska; M. Holtzer; Kubecki, M.

    2011-01-01

    The aim of the research was to develop a method for identification of compounds emitted during thermal degradation of binders used in foundry. Research were performed with the use of Certified Reference Materials mixtures of semi-volatiles compounds with furfuryl alcohol and aldehyde. Furfuryl-urea resin samples were also used. Station for thermal degradation of materials used in foundry was designed and made. Thermal degradation process conditions and gas chromatograph coupled with high reso...

  13. A bakable aluminium vacuum chamber with an aluminium flange and metal seal for ultrahigh vacuum

    International Nuclear Information System (INIS)

    A bakable (2000C) aluminium alloy vacuum chamber (6063-T6) with an aluminium alloy (2219-T87) flange and metal seal (Helicoflex-HN: aluminium O-ring) has been constructed. Such components may be used in the construction of the vacuum chamber in proton synchrotrons and electron storage rings. (author)

  14. Toxicity of aluminium on five aquatic invertebrates; Aluminiums toksisitet paa 5 akvatiske invertebrater

    Energy Technology Data Exchange (ETDEWEB)

    Moe, J. [Oslo Univ. (Norway)

    1996-01-01

    The conference paper deals with the experiments done by investigating the effects from the toxicity of aluminium on aquatic invertebrates. The aim of the experiments was to compare the toxicity of unstable aluminium compounds with stable forms of aluminium. 8 refs., 2 figs., 2 tabs.

  15. Worker Participation

    Science.gov (United States)

    Shepherd, W. F.

    1973-01-01

    The philosophy and workability of the concept of worker participation in management decisions is discussed in the context of British society. It is recommended that four interests be represented in any kind of Workers' Council: management, workers, shareholders, and consumers. (AG)

  16. Aluminium in foodstuffs and diets in Sweden.

    Science.gov (United States)

    Jorhem, L; Haegglund, G

    1992-01-01

    The levels of aluminium have been determined in a number of individual foodstuffs on the Swedish market and in 24 h duplicate diets collected by women living in the Stockholm area. The results show that the levels in most foods are very low and that the level in vegetables can vary by a factor 10. Beverages from aluminium cans were found to have aluminium levels not markedly different from those in glass bottles. Based on the results of the analysis of individual foods, the average Swedish daily diet was calculated to contain about 0.6 mg aluminium, whereas the mean content of the collected duplicate diets was 13 mg. A cake made from a mix containing aluminium phosphate in the baking soda was identified as the most important contributor of aluminium to the duplicate diets. Tea and aluminium utensils were estimated to increase the aluminium content of the diets by approximately 4 and 2 mg/day, respectively. The results also indicate that a considerable amount of aluminium must be introduced from other sources. PMID:1542992

  17. Identification of Significant Impact of Silicon Foundry Sands Mining on LCIA

    Directory of Open Access Journals (Sweden)

    Jozef Mitterpach

    2015-12-01

    Full Text Available This paper presents a case study based on a LCA (Life Cycle Assessment research program of the silicon foundry sand (SFS due to the large quantity of produced waste foundry sand (WFS. The foundry waste is a high priority sector within the growing European foundry industry. It is necessary to understand the full life cycle of the foundry waste in order to correctly identify magnitude and types of impacts it has on the environment. System boundary includes the processes: mining, modification, packing, storage and transport to foundry. Inventory analysis data were analyzed and finally converted to the functional unit, which has been defined as one ton of SFS. The resulting environmental impact of SFS production in endpoint is: consumption of natural resources 70.9%, ecosystem quality 18.2% and human health 10.9%. The following portions, with respective percentages, have the greatest overall effect on these results: diesel fuel consumption 32.4% and natural gas consumption 28.7%, electricity usage 17.2%, transport 12.2%, devastation caused by the SFS 5.35% and oil (engine, gear and hydraulic consumption 4.14%. The highest contributor to the diesel fuel consumption is the SFS exploitation. The overall effect of desiccation was 35.8% and was caused by high consumption of resources and electricity.

  18. Review on Analysis of Foundry Defects for Quality Improvement of Sand Casting

    Directory of Open Access Journals (Sweden)

    Sunil Chaudhari

    2014-03-01

    Full Text Available In the present global and competitive environment foundry industries needs to perform efficiently with minimum number of rejections. Also they have to develop casting components in very short lead time. Casting process is still state of art with experienced people, but these experience needs to be transformed in engineering knowledge for the better growth of the foundry industries. Some foundries are working with trial and error method and get their work done. Factually, most of the foundries have very less control on rejections, as they are always on the toes of production urgency; hence they ignore the rejections and salvage the castings. Majority foundries are failed to maintain a satisfactory quality control level. Defect free castings with minimum production cost have become the need of the foundries. This study is aimed to review the research work made by several researchers and an attempt to get technical solution for minimizing various casting defects and to improve the entire process of casting manufacturing.

  19. Barriers to and drivers for energy efficiency in the Swedish foundry industry

    International Nuclear Information System (INIS)

    Despite the need for increased industrial energy efficiency, studies indicate that cost-efficient energy conservation measures are not always implemented, explained by the existence of barriers to energy efficiency. This paper investigates the existence of different barriers to and driving forces for the implementation of energy efficiency measures in the energy intensive Swedish foundry industry. The overall results from a questionnaire show that limited access to capital constitutes by far the largest barrier to energy efficiency according to the respondents. A comparison between group-owned and privately owned foundries shows that, except for limited access to capital, they face different high-ranked barriers. While barriers within group owned companies are more related to organizational problems, barriers within private foundries are more related to information problems. This study also found that energy consultants or other actors working with energy issues in foundries are of major importance in overcoming the largest barriers, as the foundries consider them trustworthy. They may thus help the foundries overcome organizational problems such as lack of sub-metering and lack of budget funds by quantifying potential energy efficiency investments. The two, by far, most important drivers were found to be people with real ambition and long-term energy strategies

  20. Aluminium exclusion and aluminium tolerance in woody plants

    OpenAIRE

    Ivano eBrunner; Christoph eSperisen

    2013-01-01

    The aluminium (Al) cation Al3+ is highly rhizotoxic and is a major stress factor to plants on acid soils, which cover large areas of tropical and boreal regions. Many woody plant species are native to acid soils and are well adapted to high Al3+ conditions. In tropical regions, both woody Al accumulator and non-Al accumulator plants occur, whereas in boreal regions woody plants are non-Al accumulators. The mechanisms of these adaptations can be divided into those that facilitate the exclusion...

  1. Cleanup under Airlock of an Old Uranium Foundry - 13273

    International Nuclear Information System (INIS)

    Since 2004, AREVA's subsidiary SICN has been conducting the cleanup and dismantling of an old uranium foundry located in the town of Annecy (France). The first operations consisted in the removal of the foundry's production equipment, producing more than 300 metric tons (MT) of waste. The second step consisted in performing the radiological characterization of the 1,600 m2 (17,200 ft2) building, including underground trenches and galleries. The building was precisely inventoried, based on operations records and direct measurements. All sub-surfaces, which needed to be cleaned up were characterized, and a determination of the contamination migration was established, in particular with trenches and galleries. The wall thicknesses to be treated were empirically justified, knowing that the maximal migration depth inside concrete is 5 mm for a liquid transfer vector. All singularities such as cracks, anchoring points, etc. were spotted for a complete and systematic treatment. Building structures not laying directly on the soil, such as floor slabs, were not cleaned up but directly deconstructed and disposed of as waste. The facility was located within the town of Annecy. Therefore, in order to avoid the risk of dusts dispersion and public exposure during the building deconstruction and the soil treatment, a third of the building's surface was confined in a sliding airlock built from a metal structure capable of resisting to wind and snow, which are frequent in this area. This particular structure provided a static confinement over the half of the building which was covered and a dynamic confinement using a ventilation and high efficiency air filtration system, sized to provide 2.5 air changes per hour. The enclosure and its metallic structure is 33 m long (108 feet), 25 m wide (82 feet), and 13 m high (42 feet), for a volume of 10,000 m3 (353,000 ft3). It was made up of a double skin envelope, allowing the recycling of its structure and outside envelope. After cleaning

  2. Aluminium and nickel in human albumin solutions

    DEFF Research Database (Denmark)

    Gammelgaard, Bente; Sandberg, E

    1989-01-01

    Five different brands of commercially available human albumin solutions for infusion were analysed for their aluminium and nickel contents by atomic absorption spectrometry. The aluminium concentrations ranged from 12 micrograms/l to 1109 micrograms/l and the nickel concentrations ranged from 17...

  3. Preparation of aluminium lakes by electrocoagulation

    Directory of Open Access Journals (Sweden)

    Prapai Pradabkham

    2008-07-01

    Full Text Available Aluminium lakes have been prepared by electrocoagulation employing aluminium as electrodes. The electrocoagulation is conducted in an aqueous alcoholic solution and is completed within one hour. The dye content in the lake ranges approximately between 4-32%.

  4. Naturally occurring radioactive material from the aluminium industry-a case study: the Egyptian Aluminium Company, Nag Hammady, Egypt

    International Nuclear Information System (INIS)

    The activity concentrations and the gamma-absorbed dose rates of the terrestrial naturally occurring radionuclides 226Ra and 232Th were determined in samples of bauxite, alumina and aluminium dross tailings industrial waste (used to produce two types of alums) using high purity germanium (HPGe) gamma ray spectrometry. The bauxite and alumina are imported by Egyptalum (The Egyptian Aluminium Company, Nag Hammady, Egypt) from Guinea and India. The activity concentrations in the bauxite range from 29 ± 1 to 112 ± 6 Bq kg-1 for 226Ra, and 151 ± 8 to 525 ± 12 Bq kg-1 for 232Th, with mean values of 62 ± 8 and 378 ± 50 Bq kg-1, respectively. With respect to alumina and tail, the mean values are 5.7 ± 1.1 and 8.4 ± 0.8 Bq kg-1 for 226Ra and 7.2 ± 1.6 and 10.7 ± 1.2 Bq kg-1 for 232Th. Potassium-40 was not detected in any of the studied samples. The measured activity concentrations of 226Ra and 232Th in bauxite are higher than the world average while in alumina and tail they are lower. As a measure of radiation hazard to the occupational workers and members of the public, the Ra equivalent activities and external gamma dose rates due to natural radionuclides at 1 m above the ground surface were calculated. The external γ-radiation doses received by the Egyptalum workers are 97, 409, 8.5 and 12.7 μSv y-1 for the Guinean and Indian bauxite, the alumina and tail, respectively, which is well below the recommended allowed dose of 1 mSv y-1 for non-exposed workers

  5. Naturally occurring radioactive material from the aluminium industry-a case study: the Egyptian Aluminium Company, Nag Hammady, Egypt

    Energy Technology Data Exchange (ETDEWEB)

    Abbady, Adel G E; El-Arabi, A M [Physics Department, South Valley University, Faculty of Science, Qena (Egypt)

    2006-12-15

    The activity concentrations and the gamma-absorbed dose rates of the terrestrial naturally occurring radionuclides {sup 226}Ra and {sup 232}Th were determined in samples of bauxite, alumina and aluminium dross tailings industrial waste (used to produce two types of alums) using high purity germanium (HPGe) gamma ray spectrometry. The bauxite and alumina are imported by Egyptalum (The Egyptian Aluminium Company, Nag Hammady, Egypt) from Guinea and India. The activity concentrations in the bauxite range from 29 {+-} 1 to 112 {+-} 6 Bq kg{sup -1} for {sup 226}Ra, and 151 {+-} 8 to 525 {+-} 12 Bq kg{sup -1} for {sup 232}Th, with mean values of 62 {+-} 8 and 378 {+-} 50 Bq kg{sup -1}, respectively. With respect to alumina and tail, the mean values are 5.7 {+-} 1.1 and 8.4 {+-} 0.8 Bq kg{sup -1} for {sup 226}Ra and 7.2 {+-} 1.6 and 10.7 {+-} 1.2 Bq kg{sup -1} for {sup 232}Th. Potassium-40 was not detected in any of the studied samples. The measured activity concentrations of {sup 226}Ra and {sup 232}Th in bauxite are higher than the world average while in alumina and tail they are lower. As a measure of radiation hazard to the occupational workers and members of the public, the Ra equivalent activities and external gamma dose rates due to natural radionuclides at 1 m above the ground surface were calculated. The external {gamma}-radiation doses received by the Egyptalum workers are 97, 409, 8.5 and 12.7 {mu}Sv y{sup -1} for the Guinean and Indian bauxite, the alumina and tail, respectively, which is well below the recommended allowed dose of 1 mSv y{sup -1} for non-exposed workers.

  6. Could the significantly increased risk of rheumatoid arthritis reported in Italian male steel workers be explained by occupational exposure to cadmium?

    Science.gov (United States)

    Murphy, Daniel; James, Benjamin; Hutchinson, David

    2016-01-01

    Multiple chronic disease risks have been identified in Italian furnace workers. A range of potential toxins have been identified in foundry dust. We suggest that the heavy metal cadmium (Cd) plays an important role in the development of chronic diseases, notably rheumatoid arthrits, and propose that research into the mechanism of action be undertaken to discover the aetiology of this link. PMID:27152117

  7. Recent developments in advanced aircraft aluminium alloys

    International Nuclear Information System (INIS)

    Highlights: • To compete with composites, performance of aluminium alloys should be increased. • Al–Li alloys have higher strength, fracture and fatigue/corrosion resistance. • Improvements of aerospace Al alloys are due to optimised solute content and ratios. • In selecting new materials, there should be no reduction in the level of safety. • The use of hybrid materials could provide additional opportunities for Al alloys. - Abstract: Aluminium alloys have been the primary material for the structural parts of aircraft for more than 80 years because of their well known performance, well established design methods, manufacturing and reliable inspection techniques. Nearly for a decade composites have started to be used more widely in large commercial jet airliners for the fuselage, wing as well as other structural components in place of aluminium alloys due their high specific properties, reduced weight, fatigue performance and corrosion resistance. Although the increased use of composite materials reduced the role of aluminium up to some extent, high strength aluminium alloys remain important in airframe construction. Aluminium is a relatively low cost, light weight metal that can be heat treated and loaded to relatively high level of stresses, and it is one of the most easily produced of the high performance materials, which results in lower manufacturing and maintenance costs. There have been important recent advances in aluminium aircraft alloys that can effectively compete with modern composite materials. This study covers latest developments in enhanced mechanical properties of aluminium alloys, and high performance joining techniques. The mechanical properties on newly developed 2000, 7000 series aluminium alloys and new generation Al–Li alloys are compared with the traditional aluminium alloys. The advantages and disadvantages of the joining methods, laser beam welding and friction stir welding, are also discussed

  8. Foundry Wastes Reuse and Recycling in Concrete Production

    Directory of Open Access Journals (Sweden)

    Silvia Fiore

    2007-01-01

    Full Text Available The industrial process of a cast iron foundry plant located in the North of Italy was analyzed in order to determine the amount and kind of produced wastes. The main fractions are core and moulding sands, muds and powders from dust abatement plants, furnace and ladle slags, and exhaust lime, making about 750-800 t/d of residues for a production of about 800 t/d of globular and grey cast iron. All wastes were sampled and characterized by means of particle-size distribution and chemical analyses to evaluate the best reuse and recycling solutions. On the grounds of the gathered results, the residues may be divided in three categories according to the particle-size dimensions: below 0.1 mm, between 0.1 and 0.6 mm and above 0.6 mm. The fraction above 0.6 mm, mainly made of metallic iron, may be reused in the furnaces. The fraction between 0.1 mm and 0.6 mm may be reused in cores production, after a regeneration treatment. The fraction between 0.1 and 0.025 mm may be recycled as raw material for the concrete industry, and the below 0.025 mm fraction may be reused in green moulding operations. An economic evaluation of the proposed reuse and recycling solutions was performed.

  9. Biopolimers – structure, properties and applicability in the foundry industry

    Directory of Open Access Journals (Sweden)

    B. Grabowska

    2008-04-01

    Full Text Available A review of literature data concerning physicochemical properties and possibilities of practical utilisation of the most important natural biopolymers (proteins, celluloses, starch, chitozan are presented in the paper. Biopolymers being renewable natural polymers characterised by several required physicochemical properties (adhesivity, activity, no toxicity, biodegradability constitute more and more interesting processing raw material for various industrial utilisations including environment friendly binding agents for moulding sands. Protein and starch compositions are used as binding agents for moulding and core sands in the foundry industry. Preliminary tests – performed within own research - of modification and utilisation of biopolymers as binding agents for moulding sands are promising from many aspects: technological (adequate properties of moulding sands, ecological (no toxicity, biodegradability and economic (low price. Starch from the polysaccharide group seems to be especially interesting since it is abundant, easily obtainable, biodegradable and the cheapest polymer. At its actual low price and the possibility of using agricultural wastes in the production, problem of utilising starch in many industry branches can become significant, especially in Poland.

  10. Signalling a foundry mould filling degree with infrared sensors

    Directory of Open Access Journals (Sweden)

    M. Bogdan

    2008-07-01

    Full Text Available A contactless method of measuring a foundry mould filling degree in course of its pouring with liquid metal is suggested. The concept is based on infrared radiation of molten metal appearing in venting and flow-off holes. As the detector, an infrared channel receiving diode is applied. Three solutions were tested. In the first solution, the diode is placed at the calculated distance from the radiation source, in a housing that suppresses the scattered signal. The housing contains the electronics, while power supply and control signals are delivered by conductors. A diode actuation threshold is established in order to obtain high resolution and repeatability of the results. On the output, a miniature relay transmits the signal to the control system. In the second solution, the measuring system is supplied with a battery and the signal in transmitted through a plastic optical fibre. In the third solution, the optical fibre serves as an energy carrier. The optical system focuses the infrared radiation and introduces the energy to the optical fibre. On the other end of the fibre, a phototransistor amplifies the signal, forms it and transmits to the control system. Some experiments were carried out. Their results permitted noting disadvantages and advantages of individual solutions. It was evidenced that the measurement results obtained using the infrared radiation are independent on a constructional design. The solutions utilising optical fibres proved to be more useful in industrial conditions. Targets and further directions of research works using transceivers for wireless data transmission are presented.

  11. Shot peening of aluminium alloys

    International Nuclear Information System (INIS)

    Shot peening is a process of cold-hammering where a metallic surface is pelted with spherical grains. Each grain bumping into the surface acts as a hammer head and creates a small crater. The overlapping of these craters produces a residual compression layer just underneath the surface. It is well known that cracks cannot spread in a compression zone. In most cases of fatigue rupture and stress corrosion cracks propagate from the surface towards the inside so shot peening allows a longer lifetime of castings. Moreover most materials present a better resistance due to the cold-hammering effect of shot peening. Metallic surfaces can be treated in workshops or directly on site. Typical pieces that undergo shot peening on site are storing tanks, gas and steam turbines, tubes of steam generators and piping in oil or nuclear or chemical industries. This article describes shot peening from a theoretical and general point of view and presents the application to aluminium-lithium alloys. In the case of aluminium alloys shot peening can be used to shape the piece (peen-forming). (A.C.)

  12. Method for aluminium dross utilization

    International Nuclear Information System (INIS)

    A new hydrometallurgical method has been developed for metal aluminum utilization from secondary aluminum dross. Secondary aluminum dross is a powder product with an average of 35% aluminium content (below 1mm). It is waste from primary aluminum dross pyrometallurgical flux less treatment in rotary DC electric arc furnace. This method is based on aluminum leaching in copper chloride water solution. As a result an aluminum oxychloride solution and solids, consisting of copper and oxides are obtained. In order to copper chloride solution regenerate hydrochloric acid is added to the solids. The process is simple, quick, economic and safe. The aluminum oxychloride solution contains 56 g/l Al2O3. The molar ratios are Al:Cl=0,5; OH:Al=1. The solution has 32 % basicity and 1,1 g/cm3 density. For increasing the molar ratio of aluminium to chlorine aluminum hydroxide is added to this solution at 80oC. Aluminum hydroxide is the final product from the secondary aluminum dross alkaline leaching. As a result aluminum oxychloride solution of the following composition is prepared: Al2O3 - 180 g/l; Al:Cl=1,88; OH:Al=4,64; basicity 82%; density 1,22 g/cm3, pH=4 -4,5. Aluminum oxychloride solution produced by means of this method can be used in potable and wastewater treatment, paper making, in refractory mixture as a binder etc. (Original)

  13. Epoxy coatings electrodeposited on aluminium and modified aluminium surfaces

    Directory of Open Access Journals (Sweden)

    Lazarević Zorica Ž.

    2002-01-01

    Full Text Available The corrosion behaviour and thermal stability of epoxy coatings electrodeposited on modified aluminum surfaces (anodized, phosphatized and chromatized-phosphatized aluminium were monitored during exposure to 3% NaCl solution, using electrochemical impedance spectroscopy (EIS and thermogravimetric analysis (TGA. Better protective properties of the epoxy coatings on anodized and chromatized-phosphatized aluminum with respect to the same epoxy coatings on aluminum and phosphatized aluminum were obtained: higher values of Rp and Rct and smaller values of Cc and Cd, from EIS, and a smaller amount of absorbed water inside the coating, from TGA. On the other hand, a somewhat lower thermal stability of these coatings was obtained (smaller values of the ipdt temperature. This behavior can be explained by the less porous structure of epoxy coatings on anodized and chromatized-phosphatized aluminum, caused by a lower rate of H2 evolution and better wet ability.

  14. Radiological impact of very slightly radioactive copper and aluminium recovered from dismantled nuclear facilities

    International Nuclear Information System (INIS)

    This work is in keeping with a large evaluation of doses likely to be received by public and non nuclear workers when dismantling nuclear installations. A bibliographic study and inquiries are realized, in the nuclear field to evaluate quantities of very slightly radioactive materials, in the conventional copper and aluminium recovery fields: waste recovery, metal refinery and processing, occupational or domestic uses of the metals or their alloys. In fact copper and aluminium waste arising from the dismantling of nuclear installations are mainly electrical cables constituents including insulation material which is mainly polyvinyle chloride (PVC). Estimated quantities are relatively low compared to steel quantities arising from dismantling. The study is based on the hypothesis of two PWRs dismantled per year, estimated quantities are 200 tonnes of copper, 40 tonnes of aluminium and 500 tonnes of PVC. A special case is also studied, which is the dismantling of low and medium uranium enrichment plant in Pierrelatte (France); the plant pipework is mainly made of an aluminium and magnesium alloy: AG3. From these informations, one can define exposure scenarios which may occur with a non negligible probability. The doses likely to be received under the foreseen conditions are calculated. Reference doses are established from recommendations of international organisations as ICRP, IAEA, NEA. Comparing the calculated doses and the reference doses, the activity level of the initial waste can be deduced as to follow the recommendations. The mean specific activity of main beta-gamma emitters in copper, aluminium and PVC are of the same order of magnitude, 10Bq.g-1. In the case of alpha emitters specific activity levels depend on the material and on the radionuclide, from 2 Bq.g-1 to 10 Bq.g-1 in copper, from 10 Bq.g-1 to 50 Bq.g-1 in aluminium

  15. 77 FR 34012 - Foundry Coke Products From the People's Republic of China: Continuation of Antidumping Duty Order

    Science.gov (United States)

    2012-06-08

    ... Five-Year (``Sunset'') Review, 76 FR 74775 (December 1, 2011). \\2\\ See Foundry Coke Products from the... FR 20788 (April 6, 2012) and accompanying Issues and Decision Memorandum. \\3\\ See Foundry Coke Products from China Determination, 77 FR 32998 (June 4, 2012), and USITC Publication 4326 (May 29,...

  16. Investigation of the aluminium-aluminium oxide reversible transformation as observed by hot stage electron microscopy.

    Science.gov (United States)

    Grove, C. A.; Judd, G.; Ansell, G. S.

    1972-01-01

    Thin foils of high purity aluminium and an Al-Al2O3 SAP type of alloy were oxidised in a specially designed hot stage specimen chamber in an electron microscope. Below 450 C, amorphous aluminium oxide formed on the foil surface and was first detectable at foil edges, holes, and pits. Islands of aluminium then nucleated in this amorphous oxide. The aluminium islands displayed either a lateral growth with eventual coalescence with other islands, or a reoxidation process which caused the islands to disappear. The aluminium island formation was determined to be related to the presence of the electron beam. A mechanism based upon electron charging due to the electron beam was proposed to explain the nucleation, growth, coalescence, disappearance, and geometry of the aluminium islands.

  17. Effects of aluminium surface morphology and chemical modification on wettability

    DEFF Research Database (Denmark)

    Rahimi, Maral; Fojan, Peter; Gurevich, Leonid;

    2014-01-01

    -life aluminium surfaces of different morphology: unpolished aluminium, polished aluminium, and aluminium foil, were subjected to surface modification procedures which involved the formation of a layer of hydrophilic hyperbranched polyethyleneglycol via in situ polymerization, molecular vapour deposition of a...... monolayer of fluorinated silane, and a combination of those. The effect of these surface modification techniques on roughness and wettability of the aluminium surfaces was elucidated by ellipsometry, contact angle measurements and atomic force microscopy. We demonstrated that by employing different types of...

  18. Problems of scientific and development research concerning the reclamation of used foundry sands

    Directory of Open Access Journals (Sweden)

    R. Dańko

    2010-10-01

    Full Text Available In traditional technologies of casting moulds and core production on the basis of high-silica sands with binding agent addition, the reclamation consists mainly of a sand recovery and very seldom of a sand and bentonite recovery.Analysis of data from several countries indicates that from 600 to 1200 kg of fresh sand is used for 1 tonne of ferrous casting alloys. In Poland it is 1000 kg of sand for 1 tonne of castings [1]. Out of this amount approximately 20% of fresh sand is used for core production and the remaining amount for rebounding moulding sands. Analysis of data from 20 largest Polish foundries, performed in 2004 [2] indicates that approximately 50% of waste foundry sands is reclaimed while the rest is directed to dumping grounds. Taking into account all remaining foundries it can be estimated that approximately 250-350 000 tonnes of waste foundry sands are sent to dumping grounds annually.Important issue are costs of storage, which depend on the kind of wastes and on the ownership form of dump-sites (municipal dumpinggrounds, plant’s or own [belonging to the foundry] as well as on their relation to the costs of purchasing fresh sands. Average charges for storage of moulding sands wastes on storage yards in Europe are within the range: 12.5 to 61 Eu, which means from 85% to above 400% of purchasing costs of 1 tonne of fresh high-silica sand. The contractual price accepted for such sand in the BREF UE document [3] is 14.56 Eu. Problems of scientific and development research concerning the reclamation of used foundry sands can be systematised according to the research fields and the actual state of knowledge - based on the analysis of scientific papers.

  19. p-Toluenesulfonate in Landfill Leachates : Leachability from Foundry Sands and Aerobic Biodegradation

    OpenAIRE

    Riediker, Sonja; Ruckstuhl, Sabine; Suter, Marc J.-F.; Cook, Alasdair M.; Giger, Walter

    2000-01-01

    p-Toluenesulfonate (pTS) was found at concentrations between 9.6 and 48.8 mg/L in leachates from two Swiss landfill sections where foundry wastes are stored. pTS represented ≤33% of the nonpurgable organic carbon (NPOC) in the leachates. A standard test showed that pTS is easily leached from foundry sands that contained 1% (w/w) of a technical hardener consisting of tolu enesulfonates. Hence, the hardener is a likely source of pTS in the landfill leachates. Furthermore, analyses using liquid ...

  20. Optimization of casting defects analysis with supply chain in cast iron foundry process

    Directory of Open Access Journals (Sweden)

    C. Narayanaswamy

    2016-10-01

    Full Text Available Some of the foundries are in need of meeting production targets and due to the urgency they ignore the rejections. The objective of this paper is to analyze the various defects, [1] from molding process in a cast iron foundry. The Failure Mode Effects Analysis (FMEA in quality control [2-6] with suitable supply chain for mold making process considering rejection rates are identified and analyzed in terms of Risk Priority Number (RPN to prioritize the attention for each of the problem. The optimum levels of selected parameters [7] are obtained in this analysis.

  1. Database for foundry engineers – simulationDB – a modern database storing simulation results

    Directory of Open Access Journals (Sweden)

    P. Malinowski

    2010-11-01

    Full Text Available Purpose: of this paper The main aim of this paper is to build specific database system for collecting, analysing and searching simulation results.Design/methodology/approach: It was prepared using client-server architecture. Then was prepared GUI - Graphical User Interface.Findings: New database system for foundry was discovered.Practical implications: System development is in progress and practical implication will be hold in one of iron foundry in next year.Originality/value: The original value of this paper is innovative database system for storing and analysing simulation results.

  2. Using sol-gel component as additive to foundry coatings to improve casting quality

    DEFF Research Database (Denmark)

    Nwaogu, Ugochukwu Chibuzoh; Poulsen, T.; Gravesen, B.;

    2012-01-01

    The improvement of foundry coatings to enhance performance is important. This paper investigates the effect of using sol‐gel component as an additive to foundry coatings applied on chemically bonded sand cores. Three parameters at three levels each were investigated using Taguchi experimental...... evaluated. The results show that the surface quality of castings obtained by adding the sol‐gel component to the coatings for cold box cores has no significant difference from castings produced with coatings without sol‐gel component. On the other hand, the addition of the sol‐gel component in coatings for...

  3. Fabrication of NMOS capacitors with a low-voltage coefficient at a silicon foundry

    Science.gov (United States)

    Helms, W. J.

    1985-01-01

    The custom integrated circuit design technic pioneered by Mead and Conway (1980) is often used for moderately complex digital systems. The fabrication is carried out at a foundry where a standard NMOS process is applied to the design. In this note, the Mead-Conway technique has been applied to analog circuits with the goal of producing a reasonable quality switched capacitor filter with as few process modifications as possible. Seven chip runs have been carried out at two separate foundries with good and consistent results.

  4. New bicomponent binders for foundry moulding sands composed of phenol-furfuryl resin and polycaprolactone

    Directory of Open Access Journals (Sweden)

    K. Major – Gabryś

    2016-07-01

    Full Text Available The aim of this article is to test the properties of foundry moulding sands with a new bicomponent organic binder. The new binder is the composition of phenol-furfuryl resin, commonly used in foundry practice and biodegradable material – polycaprolactone. The paper presents the research of strength properties, thermal destruction and thermal deformation of moulding sands with a new bicomponent binder. It was proved that inserting polycaprolactone to phenol-furfuryl resin did not lower the strength properties of tested moulding sands. The new additive did not affect the moulding sands thermal degradation but it changed their thermal deformation course.

  5. Aluminium Process Fault Detection and Diagnosis

    Directory of Open Access Journals (Sweden)

    Nazatul Aini Abd Majid

    2015-01-01

    Full Text Available The challenges in developing a fault detection and diagnosis system for industrial applications are not inconsiderable, particularly complex materials processing operations such as aluminium smelting. However, the organizing into groups of the various fault detection and diagnostic systems of the aluminium smelting process can assist in the identification of the key elements of an effective monitoring system. This paper reviews aluminium process fault detection and diagnosis systems and proposes a taxonomy that includes four key elements: knowledge, techniques, usage frequency, and results presentation. Each element is explained together with examples of existing systems. A fault detection and diagnosis system developed based on the proposed taxonomy is demonstrated using aluminium smelting data. A potential new strategy for improving fault diagnosis is discussed based on the ability of the new technology, augmented reality, to augment operators’ view of an industrial plant, so that it permits a situation-oriented action in real working environments.

  6. Deformation features of aluminium in tensile tests

    International Nuclear Information System (INIS)

    It is presented a method to analyse stress-strain curves. Plastic and elastic strains were studied. The strains were done by tensile tests in four types of materials: highly pure aluminium, pure aluminium, commercially pure aluminium and aluminium - uranium. The chemical compositions were obtained by spectroscopy analysis and neutron activation analysis. Tensile tests were carried out at three strain rates, at room temperature, 100,200, 300 and 4000C, with knives extensometer and strain-gages to studied the elastic strain region. A multiple spring model based on two springs model to analyse elastic strain caused by tests without extensometers, taking in account moduli of elasticity and, an interactive analysis system with graphic capability were developed. It was suggested a qualitative model to explain the quantized multielasticity of Bell. (M.C.K.)

  7. Investigation & Analysis of Different Aluminium Alloys t

    OpenAIRE

    Nibedita Sethi*¹,; Ajit Senapati²

    2014-01-01

    Aluminium alloy LM-29, A-356 AND A-6060 was fabricated in sand casting method. Mach inability of aluminium alloy LM-29, A-356 AND A-6060 was investigated and evaluate the mach inability studying the different parameter such as cutting force, surface roughness, chip thickness, and power consumption during turning at different cutting speed and constant depth of cut and feed rate. In this paper also studies the mechanical properties means hardness, density and tensile strength o...

  8. Removal of aluminium from drinking water

    International Nuclear Information System (INIS)

    Aluminium in drinking water comes from natural sources and the alum used as coagulant in the water treatment process. Exposure to aluminium has been implicated in dialysis dementia, Parkinson and Alzheimer's disease. Drinking water containing aluminium was considered to be one of the main sources of Al intake into human body. For this reason, the removal of aluminium from drinking water is vital to our health. In this study, removal of aluminium was carried out by using a chelating resin. To achieve the purpose, two chelating resin iontosorb oxin (IO) and poly hydroxamic acid (PHA) were used. The effects of concentration, pH, stirring time and resin amount was investigated. The concentration range varied between 10 and 500 ppb, pH range was between 2 and 12, stirring time between 5 and 60 minutes, and resin amount between 100 and 1500 mg. The optimum conditions of these resins were determined in a batch system. The results obtained showed that the optimum condition to remove aluminium for poly hydroxamic acid and iontosorb was pH 5-8 and pH 4-9; concentration range between 50-500 ppb, and 150-500 ppb, resin amount 200 mg and the stirring time was 20 minutes, respectively. (author)

  9. Ongoing characterization of passivated aluminium nanopowders

    Energy Technology Data Exchange (ETDEWEB)

    Kwok, Q.S.M.; Fouchard, R.C.; Turcotte, A-M.; Abdel-Qader, Z.; Jones, D.E.G. [Natural Resources Canada, CANMET, Canadian Explosives Research Laboratory, Ottawa, ON (Canada)

    2002-04-01

    For characterization, the thermal behaviour of two aluminium nanopowders - Alss and Alssef - in air was determined using differential scanning calorimetry (DSC), simultaneous thermogravimetry-DTA (TG-DTA) and accelerating rate calorimetry (ARC). Alss and Alssef were found to be less reactive to air than previously determined for Als And Alex, possibly due to their thicker and different type of passivating layer. Stability determination for Alss and Alssef in a wet oxidizing environment was carried out using ARC, whereas outgassing behaviour of mixtures of ammonium dinitramide (ADN) and the various aluminium powders was investigated using TG-DTA-FTIR-MS (Fourier Transform Infrared Spectrometry-Mass Spectrometry). The addition of various aluminium powders resulted in only minimal effect on the thermal stability of ADN. Electrostatic discharge, friction sensitivities of ADN and its mixtures with various aluminium powders, and thermal stability and sensitivity of mixtures of nano-sized molybdenum trioxide with aluminium nanopowders were also studied. The electrostatic discharge sensitivity of molybdenum trioxide was shown to increase by the addition of aluminium nanopowders. 23 refs., 5 tabs., 7 figs.

  10. Aluminium exclusion and aluminium tolerance in woody plants

    Directory of Open Access Journals (Sweden)

    Ivano eBrunner

    2013-06-01

    Full Text Available The aluminium (Al cation Al3+ is highly rhizotoxic and is a major stress factor to plants on acid soils, which cover large areas of tropical and boreal regions. Many woody plant species are native to acid soils and are well adapted to high Al3+ conditions. In tropical regions, both woody Al accumulator and non-Al accumulator plants occur, whereas in boreal regions woody plants are non-Al accumulators. The mechanisms of these adaptations can be divided into those that facilitate the exclusion of Al3+ from root cells (exclusion mechanisms and those that enable plants to tolerate Al3+ once it has entered the root and shoot symplast (internal tolerance mechanisms. The biochemical and molecular basis of these mechanisms have been intensively studied in several crop plants and the model plant Arabidopsis. In this review, we examine the current understanding of Al3+ exclusion and tolerance mechanisms from woody plants. In addition, we discuss the ecology of woody non-Al accumulator and Al accumulator plants, and present examples of Al3+ adaptations in woody plant populations. This paper complements previous reviews focusing on crop plants and provides insights into evolutionary processes operating in plant communities that are widespread on acid soils.

  11. Automação industrial e sistemas informatizados de gestão da produção em fundições de mercado Industrial automation and computerized production management systems in make-to-order foundries

    Directory of Open Access Journals (Sweden)

    Flavio Cesar F. Fernandes

    2002-12-01

    Full Text Available Fundição é um processo de fabricação que vem crescendo em importância. O principal objetivo deste artigo é analisar, em termos de automação e sistemas informatizados de gestão da produção (SIGP, as fundições de mercado (fundições que produzem sob encomenda um grande número de pedidos vindos, em geral, de um grande número de clientes no interior do Estado de São Paulo pertencentes aos 5 principais pólos (Piracicaba, Indaiatuba, Limeira, São Carlos e Itu com 10 a 250 trabalhadores. Das 61 empresas do interior de São Paulo, 35 situam-se nesses 5 pólos (ou em suas imediações; entrevistamos pessoalmente os diretores industriais e visitamos o chão de fábrica de 30 fundições dentre essas 35. Analisamos quase 200 tabelas de freqüência e de contingência e extraímos várias conclusões, por exemplo: (i entre os três principais problemas e necessidades relativos à produção, dois deles estão diretamente relacionados com a automação industrial e com os SIGP; (ii são coincidentes os interesses em automação e SIGP.Foundry is a manufacturing process with a growing importance. The main objective of this paper is to analyze, in terms of automation and of computerized production management systems (CPMS, the make-to-order foundry in the interior of the state of São Paulo belonging to 5 main foundry industrial districts (Piracicaba, Indaiatuba, Limeira, São Carlos and Itu with 10 to 250 workers. From the 61 enterprises in the interior of São Paulo State, 35 are situated in these 5 industrial districts (or in their neighborhood; we interviewed personally the industrial executive officer and visited the shop-floor of 30 among this 35 foundries. We have analyzed almost 200 frequency and contingency tables and draw several conclusions, for example: (i among the three main problems and necessities related with production, two of them are directly related with automation and CPMS; (ii automation and CPMS generate coincident

  12. Heat treatment of aluminium strip coils; Gluehbehandlung von Aluminium-Bandbunden

    Energy Technology Data Exchange (ETDEWEB)

    Schroeder, Dominik; Dambauer, Georg [LOI Thermprocess GmbH, Essen (Germany)

    2012-08-15

    Nowadays, aluminium strip coils are increasingly heat-treated in single-coil lifting hearth furnaces SCL. Flexible, individual heat treatment allows fast reactions to short term requirements for the production of aluminium strip and offers energy saving possibilities. The following report describes the advantages of single-coil hearth furnaces in terms of flexibility, energy consumption and possible configurations. (orig.)

  13. Design of welded aluminium connections (Entwurf und Berechnung von Aluminium Schweissverbindungen)

    NARCIS (Netherlands)

    Soetens, F.

    1998-01-01

    In the past two decades considerable research effort has been put into welded aluminium connections in order to better understand their structural behaviour and to up-date the design rules in the existing standards at the time [1]. Since weids in aluminium are more critical compared to steel, the ab

  14. TEM investigation of aluminium containing precipitates in high aluminium doped silicon carbide

    International Nuclear Information System (INIS)

    Full text: Silicon carbide is a promising semiconductor material for applications in high temperature and high power devices. The successful growth of good quality epilayers in this material has enhanced its potential for device applications. As a novel semiconductor material, there is a need for studying its basic physical properties and the role of dopants in this material. In this study, silicon carbide epilayers were grown on 4H-SiC wafers of (0001) orientation with a miscut angle of 8 deg at a temperature of 1550 deg C. The epilayers contained regions of high aluminium doping well above the solubility of aluminium in silicon carbide. High temperature annealing of this material resulted in the precipitation of aluminium in the wafers. The samples were analysed by secondary ion mass spectrometry and transmission electron microscopy. Selected area diffraction studies show the presence of aluminium carbide and aluminium silicon carbide phases. Copyright (2002) Australian Society for Electron Microscopy Inc

  15. Research and application of enterprise resource planning system for foundry enterprises

    Directory of Open Access Journals (Sweden)

    Zhou Jianxin

    2013-01-01

    Full Text Available PPDB issues - four aspects of current management issues of foundry enterprises are discussed in this paper, including Production Management, Process Control, Duration Monitoring and Business Intelligence Data Analysis. Also a whole Enterprise Resource Planning (ERP solution for foundry enterprises is proposed. The solution contains many models, four of which are used to solve the PPDB issues. These are called SPDB models, which separately are the Single-piece management model (based on casting lifecycle, Process management model (based on task-driven technology, Duration monitoring model (based on surplus period, and Business intelligence data analysis model (based on data mining. An ERP system for foundry enterprises, named HZERP, was researched and developed, and applied to a sand casting company of single piece and small batch production. Qualitatively and quantitatively comparing the application effect before and after implementing the HZERP system, the result demonstrated that the foundry ERP system based on the SPDB models can help metal casting enterprises achieve the single-piece management, better regulate the production processes, improve production and delivery management, shorten the production cycle, reduce costs, and speed up the capital turnover to a large extent.

  16. Technological behaviour and recycling potential of spent foundry sands in clay bricks.

    Science.gov (United States)

    Alonso-Santurde, R; Andrés, A; Viguri, J R; Raimondo, M; Guarini, G; Zanelli, C; Dondi, M

    2011-03-01

    The feasibility of recycling spent foundry sand in clay bricks was assessed in laboratory, pilot line and industrial trials, using naturally occurring sand as a reference. Raw materials were analyzed by X-ray fluorescence, X-ray diffraction, particle size distribution, and leaching and combined to produce bodies containing up to 35% wt. sand. The extrusion, drying and firing behaviour (plasticity, drying sensitivity, mechanical strength, bulk density, water absorption, and shrinkage) were determined. The microstructure, phase composition, durability and leaching (EN 12457, granular materials, end-life step, European Waste Landfill Directive; NEN 7345, monolithic materials, use-life step, Dutch Building Material Decree) were evaluated for bricks manufactured at optimal firing temperature. These results demonstrate that spent foundry sand can be recycled in clay bricks. There are no relevant technological drawbacks, but the feasibility strongly depends on the properties of the raw materials. Spent foundry sand may be introduced into bricks up to 30% wt. Most of the hazardous elements from the spent foundry sand are inertized during firing and the concentrations of hazardous components in the leachates are below the standard threshold for inert waste category landfill excepting for chromium and lead; however, their environmental risk during their use-life step can be considered negligible. PMID:21129840

  17. Risk assessment of chemicals in foundries: The International Chemical Toolkit pilot-project

    International Nuclear Information System (INIS)

    In Brazil, problems regarding protection from hazardous substances in small-sized enterprises are similar to those observed in many other countries. Looking for a simple tool to assess and control such exposures, FUNDACENTRO has started in 2005 a pilot-project to implement the International Chemical Control Toolkit. During the series of visits to foundries, it was observed that although many changes have occurred in foundry technology, occupational exposures to silica dust and metal fumes continue to occur, due to a lack of perception of occupational exposure in the work environment. After introducing the Chemical Toolkit concept to the foundry work group, it was possible to show that the activities undertaken to improve the management of chemicals, according to its concept, will support companies in fulfilling government legislations related to chemical management, occupational health and safety, and environmental impact. In the following meetings, the foundry work group and FUNDACENTRO research team will identify 'inadequate work situations'. Based on the Chemical Toolkit, improvement measures will be proposed. Afterwards, a survey will verify the efficency of those measures in the control of hazards and consequently on the management of chemicals. This step is now in course

  18. Water atomised aluminium alloy powders

    Energy Technology Data Exchange (ETDEWEB)

    Neikov, O.D.; Vasilieva, G.I.; Sameljuk, A.V.; Krajnikov, A.V

    2004-10-10

    The new rapid solidification (RS) process based on high-pressure water atomisation (WA) of the melt for manufacturing of advanced aluminium alloys was realised in the form of a pilot plant. The problems of safe operation in the course of Al alloy powder production and powder quality were solved by the use of water solutions of inhibitors, by the control of suspension temperature and hydrogen ion exponent (pH), by the hydraulic classification of atomised products, and by the optimisation of dehydration procedure. The rate of powder-water interaction strongly depends on the value of pH. While the rate of room temperature reactions is very slow at pH 3.0-4.0, the increase of pH to 6.0 leads to an intensive powder oxidation. A set of powder metallurgy (PM) alloys for various applications was produced on the base of water atomised powders. The characteristics of tensile strength of such alloys essentially exceed those of cast materials of similar compositions.

  19. Water atomised aluminium alloy powders

    International Nuclear Information System (INIS)

    The new rapid solidification (RS) process based on high-pressure water atomisation (WA) of the melt for manufacturing of advanced aluminium alloys was realised in the form of a pilot plant. The problems of safe operation in the course of Al alloy powder production and powder quality were solved by the use of water solutions of inhibitors, by the control of suspension temperature and hydrogen ion exponent (pH), by the hydraulic classification of atomised products, and by the optimisation of dehydration procedure. The rate of powder-water interaction strongly depends on the value of pH. While the rate of room temperature reactions is very slow at pH 3.0-4.0, the increase of pH to 6.0 leads to an intensive powder oxidation. A set of powder metallurgy (PM) alloys for various applications was produced on the base of water atomised powders. The characteristics of tensile strength of such alloys essentially exceed those of cast materials of similar compositions

  20. Aluminium as heating fuel. Tests with aluminium powder prove suitability in principle. Aluminium als Heizungs-Brennstoff. Versuche mit Aluminiumpulver beweisen prinzipielle Eignung

    Energy Technology Data Exchange (ETDEWEB)

    Weber, R.

    1990-12-01

    Tests prove that aluminium powder is perfectly suited as fuel and storage material for solar energy. The combustion product itself is again the base material for aluminium production, i.e. aluminium can be recycled. There are three problematic areas: 1. flame stability, 2. combustion duration and 3. environmental compatibility. Further development projects will aim at the construction of practice-orientated plants in which combustion, heat extraction and recovery of aluminium oxide is combined. A further aim is the melting burner to which aluminium is supplied in form of wires, cuttings or rods. (BWI).

  1. The improvement of aluminium casting process control by application of the new CRIMSON process

    International Nuclear Information System (INIS)

    All The traditional foundry usually not only uses batch melting where the aluminium alloys are melted and held in a furnace for long time, but also uses the gravity filling method in both Sand Casting Process (SCP) and Investment Casting Process (ICP). In the gravity filling operation, the turbulent behaviour of the liquid metal causes substantial entrainment of the surface oxide films which are subsequently trapped into the liquid and generate micro cracks and casting defects. In this paper a new CRIMSON process is introduced which features instead of gravity filling method, using the single shot up-casting method to realize the rapid melting and rapid filling mould operations which reduce the contact time between the melt and environment thus reducing the possibility of defect generation. Another advantage of the new process is the drastic reduction of energy consumption due to shortened melting and filling time. Two types of casting samples from SCP and ICP were compared with the new process. The commercial software was used to simulate the filling and solidification processes of the casting samples. The results show that the new process has a more improved behaviour during filling a mould and solidification than the two conventional casting processes.

  2. 3-dimensional shaped aluminium foam sandwiches

    Energy Technology Data Exchange (ETDEWEB)

    Baumeister, J. [Fraunhofer-Institut fuer Fertigungstechnik und Angewandte Materialforschung, Bremen (Germany); Baumgaertner, F. [Schunk Sintermetalltechnik, Giessen (Germany); Gers, H. [Honsel AG, Meschede (Germany); Seeliger, W. [Wilhelm Karmann GmbH, Osnabrueck (Germany)

    2000-07-01

    3-dimensional shaped sandwich panels with a very high stiffness can be produced in an elegant way by combining aluminium face sheets with an aluminium foam core. For this, a mixture of aluminium powder and a foaming agent is compressed to a semi-finished product of nearly vanishing porosity by extrusion, powder rolling or hot isostatic pressing. The resulting foamable semi-finished aluminium material is roll clad with sheets of conventional sheet or aluminium. As a result a precursor material is obtained consisting of two face sheets which are metallurgically bonded to the foamable core layer. This sandwich precursor material can be shaped into a 3-dimensional part by conventional techniques, e.g. by stamping or deep drawing. In a final step the foamable precursor material is heated up to the melting point of the core layer thus initiating its expansion into the desired 3-dimensional shaped sandwich structure. The porosity of the foamed core layer is in the range from 80-90% so that the integral density of the sandwich structure can be as low as 0,7 g/cm{sup 3}. The sandwich materials combine the low weight and high bending stiffness with the advantages of the face sheets, i.e. the high strength and weldability. The manufacturing process will be described in detail and the material properties will be shown. Current and future possible applications will be outlined as well as concrete parts produced up to date. (orig.)

  3. Effect of aluminium phosphate as admixture on oxychloride cement

    Indian Academy of Sciences (India)

    M P S Chandrawat; R N Yadav

    2000-02-01

    The effect of admixing of aluminium phosphate on oxychloride cement in the matrix has been investigated. It is shown that aluminium phosphate retards the setting process of the cement and improves water-tightness.

  4. Solidification of spent TBP solvent with aluminium chloride compounds

    International Nuclear Information System (INIS)

    The new techniques for processing spent TBP was investigated. It was proved that treatment of TBP containing DBP with aluminium chloride resulted in the formation of aluminium phosphate suitable for long term storage and final disposal

  5. Steam Assisted Accelerated Growth of Oxide Layer on Aluminium Alloys

    DEFF Research Database (Denmark)

    Din, Rameez Ud; Yuksel, Serkan; Jellesen, Morten Stendahl; Møller, Per; Ambat, Rajan

    2013-01-01

    Corrosion resistance of aluminium alloys is related to the composition and morphology of the oxide film on the surface of aluminium. In this paper we investigated the use of steam on the surface modification of aluminium to produce boehmite films. The study reveals a detailed investigation of the...... effect of vapour pressure, structure of intermetallic particles and thickness of boehmite films on the corrosion behaviour of aluminium alloys....

  6. Advances in development and application of aluminium batteries

    DEFF Research Database (Denmark)

    Qingfeng, Li; Zhuxian, Qiu

    2001-01-01

    Aluminium has long attracted attention as a potential battery anode because of its high theoretical voltage and specific energy. The protective oxide layer at aluminium surface is however detrimental to its performance to achieve its reversible potential, and also causing the delayed activation of...... aluminium batteres, especially aluminium-air batteries, and a wide range of their applications from emergency power supplies, reserve batteries field portable batteries, to batteries for electric vehicles and underwater propulsion....

  7. Friction stir welding (FSW) of aluminium foam sandwich panels

    OpenAIRE

    M. Bušić; Kožuh, Z.; D. Klobčar; Samardžić, I.

    2016-01-01

    The article focuses on the influence of welding speed and tool tilt angle upon the mechanical properties at the friction stir welding of aluminium foam sandwich panels. Double side welding was used for producing butt welds of aluminium sandwich panels applying insertion of extruded aluminium profile. Such insertion provided lower pressure of the tool upon the aluminium panels, providing also sufficient volume of the material required for the weldment formation. Ultimate tensile strength and f...

  8. Older workers

    NARCIS (Netherlands)

    Ybema,J.F.; Giesen, F.

    2014-01-01

    Due to an ageing population and global economic competition, there is a societal need for people to extend their working lives while maintaining high work productivity. This article presents an overview of the labour participation, job performance, and job characteristics of older workers in the Eur

  9. Study on hardening mechanisms in aluminium alloys

    Directory of Open Access Journals (Sweden)

    P. K. Mandal

    2016-01-01

    Full Text Available The Al-Zn-Mg alloys are most commonly used age-hardenable aluminium alloys. The hardening mechanism is further enhanced in addition of Sc. Sc additions to aluminium alloys are more promising. Due to the heterogeneous distribution of nano-sized Al3Sc precipitates hardening effect can be accelerated. Mainly, highlight on hardening mechanism in Al-Zn-Mg alloys with Sc effect is to study. In addition, several characterisations have been done to age-hardening measurements at elevated temperatures from 120oC to 180 oC. The ageing kinetics has also been calculated from Arrhenius equation. Furthermore, friction stir processing (FSP can be introduced to surface modification process and hardened the cast aluminium alloys. In this study, hardening mechanism can be evaluated by Vicker’s hardness measurement and mechanical testing is present task.

  10. Mechanical characteristics of aluminium / aluminium and aluminium / steel joints used for lightening of automobile bodies; Caracteristiques mecaniques d'assemblages aluminium / aluminium et aluminium / acier utilises pour l'allegement des carrosseries automobiles

    Energy Technology Data Exchange (ETDEWEB)

    Kosuge, Haraga [Mitsubishi Electric Corp., Centre de R and D des Technologies Avancees, Dept. des Materiaux et des Eco-Materiaux (Japan)

    2001-06-01

    All the possible solutions used for the steel-aluminium composite bonds are not equal. The riveting, linked or not to the bonding, give the best results. The clinching requires an increase of thicknesses for a mechanical resistance equal to those of homogeneous joints. (O.M.)

  11. Corrosion behaviour of borated aluminium used as neutron absorber

    International Nuclear Information System (INIS)

    The electrochemical behaviour of pure and borated aluminium was examined. Measurements were performed in two different electrolytes at 90 C containing different trace-amounts of chloride. For borated aluminium current transients, i.e. metastable depassivation events were found. It is suggested to attribute these transients to less stable passivation layers in comparison to pure aluminium

  12. Corrosion of Metal-Matrix Composites with Aluminium Alloy Substrate

    OpenAIRE

    B. Bobic; Mitrovic, S.; M. Babic; I. Bobic

    2010-01-01

    The corrosion behaviour of MMCs with aluminium alloy matrix was presented. The corrosion characteristics of boron-, graphite-, silicon carbide-, alumina- and mica- reinforced aluminium MMCs were reviewed. The reinforcing phase influence on MMCs corrosion rate as well as on various corrosion forms (galvanic, pitting, stress corrosion cracking, corrosion fatique, tribocorrosion) was discussed. Some corrosion protection methods of aluminium based MMCs were described

  13. Internal friction in iron-aluminium alloys having a high aluminium content

    International Nuclear Information System (INIS)

    By using a torsion pendulum to measure the internal friction of iron-aluminium alloys containing between 25 and 50 atom per cent of aluminium, it has been possible to show the existence of three damping peaks due to interstitial carbon. Their evolution is followed as a function of the carbon content, of the thermal treatment and of the aluminium content. A model based on the preferential occupation of tetrahedral sites is proposed as an interpretation of the results. A study of the Zener peak in these substitution alloys shows also that a part of the short distance disorder existing at high temperatures can be preserved by quenching. (author)

  14. Diamond grooving of rapidly solidified optical aluminium

    Science.gov (United States)

    Abou-El-Hossein, Khaled; Hsu, Wei-Yao; Ghobashy, Sameh; Cheng, Yuan-Chieh; Mkoko, Zwelinzima

    2015-10-01

    Traditional optical aluminium grades such as Al 6061 are intensively used for making optical components for applications ranging from mould insert fabrication to laser machine making. However, because of their irregular microstructure and relative inhomogeneity of material properties at micro scale, traditional optical aluminium may exhibit some difficulties when ultra-high precision diamond turned. Inhomogeneity and micro-variation in the material properties combined with uneven and coarse microstructure may cause unacceptable surface finish and accelerated tool wear, especially in grooving operation when the diamond tool edge is fully immersed in the material surface. Recently, new grades of optical aluminium that are featured by their ultra-fine microstructure and improved material properties have been developed to overcome the problem of high tool wear rates. The new aluminium grades have been developed using rapid solidification process which results in extremely small grain sizes combined with improved mechanical properties. The current study is concerned with investigating the performance of single-point diamond turning when grooving two grades of rapidly solidified aluminium (RSA) grades: RSA905 which is a high-alloyed aluminium grade and RSA443 which has a high silicon content. In this study, two series of experiments employed to create radial microgrooves on the two RSA grades. The surface roughness obtained on the groove surface is measured when different combinations of cutting parameters are used. Cutting speed is varied while feed rate and depth of cut were kept constant. The results show that groove surface roughness produced on RSA443 is higher than that obtained on RSA905. Also, the paper reports on the effect of cutting speed on surface roughness for each RSA grade.

  15. Rapidly solidified aluminium for optical applications

    OpenAIRE

    Gubbels, G.P.H.; Venrooy, B.W.H.; Bosch, A.J.; Senden, R

    2008-01-01

    This paper present the results of a diamond turning study of a rapidly solidified aluminium 6061 alloy grade, known as RSA6061. It is shown that this small grain material can be diamond turned to smaller roughness values than standard AA6061 aluminium grades. Also, the results are nearly as good as nickel plated surfaces, but the RSA6061 has the advantage that no additional production steps are needed and that no bi-metallic bending or delamination can occur in a thermally changing environmen...

  16. Defect generation during solidification of aluminium foams

    International Nuclear Information System (INIS)

    The reason for the frequent occurrence of cell wall defects in metal foams was investigated. Aluminium foams often expand during solidification, a process which is referred as solidification expansion (SE). The effect of SE on the structure of aluminium foams was studied in situ by X-ray radioscopy and ex situ by X-ray tomography. A direct correlation between the magnitude of SE and the number of cell wall ruptures during SE and finally the number of defects in the solidified foams was found.

  17. The dissolution and formation enthalpy of alloys and intermetallics of aluminium-lanthanum and aluminium-cerium systems

    International Nuclear Information System (INIS)

    Present article is devoted to dissolution and formation enthalpy of alloys and intermetallics of aluminium-lanthanum and aluminium-cerium systems. Therefore the dissolution temperatures of alloys and intermetallics of aluminium-lanthanum and aluminium-cerium systems were defined by means of calorimetry method. The enthalpy of formation of intermetallics of Al-Ce system was defined as well. The regularities in changes of dissolution and formation enthalpy of alloys and intermetallics depending on composition were studied.

  18. Applications of the systems theory to the designing of the sand preparation sub-system in foundry plants

    Directory of Open Access Journals (Sweden)

    R. Wrona

    2009-07-01

    Full Text Available This study provides the basic principles for designing the functional structure of manufacturing systems and their components. The analysis of functional values is applied to create the technological and manufacturing model underlying the design of the foundry equipment with machine units and materials handling systems. Quoted examples illustrate the approved procedure to be applied to control the sand preparation process in a foundry.

  19. Risk assessment related to manual handling on choosen work possition in foundry Alstom Power Sp. z o. o.

    OpenAIRE

    Kowal, G.

    2010-01-01

    Manual handling remains one of the different types of transport inside working place, although technological progress and modernorganization of work. Manual transport as a transport inside working place is related to foundry industry. According to polish lawregulations employer has to give consideration to manual handling in professional risk assessment and introduce actions for manualhandling reduction. In Foundry Elblag case there is found that in many processes manual handling are made by ...

  20. Air pollution inside a small bronze foundry plant, measured by the energy dispersive X-ray fluorescence technique

    International Nuclear Information System (INIS)

    The aim of this paper was to evaluate the chemical concentration of some elements in Suspended Particulate Matter (SPM) inside a small bronze (copper and zinc alloy) foundry plant. Using a rotating streaker air-particulate sampler, it was possible to collect fine (aerodynamic diameters between 2.5 to 10 μm) and coarse particulates (aerodynamic diameters larger than 10 μm) in strips deposited on membranes, during eight hours, with a twenty minutes step. This first fraction is particularly important, because it can reach the lung alveoli and, depending on their chemical composition and concentration, cause serious damage to the health. Each sample strip, containing the deposited SPM was analyzed by energy dispersive X-ray Fluorescence (EDXRF) technique, using in the excitation a collimated the X-ray beam coming from a Mo target tube (30 kV, 20 ma, Zr filter). For collimating it was used a bronze collimator with 72 mm long, 10 mm at entrance diameter and 5 x 0.5 mm rectangular slit at exit. The characteristic X-ray detection was carried out using a Si(Li) semiconductor detector coupled to a multi-channel analyzer, and the X-ray spectra were fitted with the AXIL software. The temporal profiles for twelve chemical elements are evaluated. The critical moment to the worker health in that industrial activity was during the molding process, when high concentration peaks for toxic chemical elements were measured: Zn, Pb, Cu e Ni in the fine and coarse fractions, and Cr in the coarse fraction. The Pb concentration found in the suspended particulate was shown very superior to the maximum level established by WHO, suggesting a constant monitoring of the atmosphere in these work places.(Author)

  1. China’s Production and Market of Aluminium Extruded Profiles

    Institute of Scientific and Technical Information of China (English)

    2008-01-01

    <正>Chinese aluminium extrusion industry came into existence at the early 1950s with most products used in military industry and national defence.At the beginning of 1980s,the produc- tion of construction aluminium profiles started simultaneously in North and South China.In the following thirty years,the aluminium extru- sion industry entered into a quickly developing stage with a focus on construction aluminium profiles.With the blooming real estate industry, the demand for construction aluminium profiles from the domestic market has a tendency of yearly increase.From 2000,the quick devel- opments of China’s auto and railway vehicle

  2. AN ANALYSIS OF THE DIFFERENTIATION STRATEGIES OF RURAL FOUNDRIES IN THE BEGINNING OF THE 20TH CENTURY IN THE PROVINCE OF QUEBEC

    Directory of Open Access Journals (Sweden)

    Lisa Baillargeon

    2009-01-01

    Full Text Available The business model and strategic position of Quebec's rural foundries at the beginning of the 20th century is virtually unknown. Inferences have been made based on pictorial and oral data sources. This data reveals that successful rural foundries were, in essence, confined to producing and selling agricultural tools to local farmers on an as-needed basis, because large urban foundries were already mass-producing domestic and industrial objects. In contrast, use of detailed accounting records and advertising publications of three rural foundries over the 1900 to 1914 period provides a clearer picture of the production and of the clientele of those rural foundries. Analysis of these sources suggests that the strategic business model of rural foundries was much more elaborate than the existing literature posits. Rural owner-managers of the early 20th century were sophisticated strategists, marketers, and operators.

  3. Older workers

    OpenAIRE

    Ybema, J.F.; Giesen, F.

    2014-01-01

    Due to an ageing population and global economic competition, there is a societal need for people to extend their working lives while maintaining high work productivity. This article presents an overview of the labour participation, job performance, and job characteristics of older workers in the European Union. The way in which several factors, including health, working conditions, skills and knowledge, and social and financial factors influence sustainable employability and the early retirem...

  4. Aluminium composite casting dispersion reinforced with iron-aluminium and silicon carbide phases

    OpenAIRE

    B. Formanek; J. Piątkowski; J. Szymszal

    2010-01-01

    Aluminium matrix composite with dispersion-reinforced, made by similar to stircasting process was characterised. The mixture of powders was produced by the process of mechanical agglomeration of powdered FexAly and SiC with aluminium. The chemical composition ofagglomerates was selected in a way such as to obtain 25 wt.% reinforcement of the AlSi9Cu4 silumin matrix. Applying thermal analysis ATD, the alloy solidification process was determined, reading out the typical solidification parameter...

  5. Influence of aluminium alloy type on dissimilar friction stir lap welding of aluminium to copper

    OpenAIRE

    Galvão, I; Verdera, D; Gesto, D; Loureiro, A.; Rodrigues, D. M.

    2013-01-01

    A heat-treatable (AA 6082) and a non-heat treatable (AA 5083) aluminium alloys were friction stir lap welded to copper using the same welding parameters. Macro and microscopic analysis of the welds enabled to detect important differences in welding results, according to the aluminium alloy type. Whereas important internal defects, resulting from ineffective materials mixing, were detected for the AA 5083/copper welds, a relatively uniform material mixing was detected in the AA 6082/copper wel...

  6. Decreasing methylation of pectin caused by nitric oxide leads to higher aluminium binding in cell walls and greater aluminium sensitivity of wheat roots

    OpenAIRE

    Sun, Chengliang; Lu, Lingli; Yu, Yan; Liu, Lijuan; Hu, Yan; Ye, Yiquan; Jin, Chongwei; Lin, Xianyong

    2015-01-01

    Highlight Aluminium-induced nitric oxide production enhances the aluminium sensitivity of wheat by decreasing pectin methylation of root cell-wall pectin, resulting in greater aluminium binding in root cell walls.

  7. EVALUATION OF THE BENTONITE CONTENT IN SPENT FOUNDRY SANDS AS A FUNCTION OF HYDRAULIC CONDUCTIVITY COEFFICIENT

    Directory of Open Access Journals (Sweden)

    Schirlene Chegatti

    2013-06-01

    Full Text Available This study evaluates the relationship of the bentonite content and hydraulic conductivity coefficient (k of waste foundry sands in tests of hydraulic conductivity in a flexible wall permeameter. The test samples had concentrations of activated sodium bentonite and natural sodium bentonite between 4% and 15%. It was also analyzed chemically the liquid leachate (aluminum, barium, chromium, cadmium, lead, phenols, iron, fluoride, and manganese, following de standard tests of Standard Methods 3111 B e D for the determination of this components in liquid samples. The experiments were supplemented with cation exchange capacity analysis. The results indicate that the values of are is related to the content of bentonite in waste foundry sand and the percolation from this waste disposal.

  8. Six Sigma in Manufacturing of Ingot Moulds in Foundry and Pattern Shop by Improving Sand Quality

    Directory of Open Access Journals (Sweden)

    Abhishek Pandey

    2016-04-01

    Full Text Available The casting industries suffer from low quality production and productivity due to different aspects of process practices, where various process parameters are involved. A study performed in foundry and pattern shop of a steel industry explains various challenges that cause defects in casting. This work controls the sand quality which improves the casting and reduces the defects. Six sigma is control philosophy for reducing the defect vice versa improves the quality. This work also attempt the improvement in sand quality for Ingot mould in Foundry and pattern shop of steel industry where such innovative task has not been performed for achieving the Six Sigma by using the optimization techniques like ANOVA and Taguchi for controlling process parameters by available soft tool platform MINITAB in research society. Some other study methods also been performed for refine the results of research like Process Flow Diagram, Why Why Analysis, Cause And Effect Diagram, Pareto Pie Chart, Analyze Phase, Improve and Control Phase.

  9. Influence of carbonization conditions on micro-pore structure of foundry formed coke produced with char

    Energy Technology Data Exchange (ETDEWEB)

    Jun Qiao; Jianjun Wu; Jingru Zu; Zhiyuan Gao; Guoli Zhou

    2009-07-01

    There are few studies on coke's micro-pore structure in recent years, however, micro-pore structure of foundry coke determines its macroscopically quality index and reactivity in cupola furnace. Effect of such factors on micro-pore structure were investigated under different carbonization conditions with certain ratio of raw materials and material forming process in this article as charging temperature (A); braised furnace time (B); heating rate of the first stage (C)and the second stage (D) and holding time of ultimate temperature (E). Research showed that charging temperature was the most influential factor on the coke porosity, pore volume, pore size and specific surface area. It is suggested that formation of plastic mass and releasing rate of volatile during carbonization period are two main factors on microstructure of foundry coke while charging temperature contributes most to the above factors. 6 refs., 4 figs., 9 tabs.

  10. Steam generated conversion coating on aluminium alloys

    DEFF Research Database (Denmark)

    Din, Rameez Ud; Jellesen, Morten Stendahl; Ambat, Rajan

    into functional conversion coatings in order to enhance corrosion resistance and adhesion to paint systems. Chromium based conversion coatings have been extensively used on aluminium alloys to improve adhesion of subsequent paint layers and corrosion resistance. However, the use of hexavalent chromium...

  11. Alloys oxidation of aluminium-scandium system

    International Nuclear Information System (INIS)

    Alloys and compounds of rare earth metals with aluminium thanks to their high corrosion stability, durability and small specific weight find to apply in various new techniques. On the base of carried out investigation it could be recommend as de oxidizing and alloying compositions containing 15-50 % of scandium as in possession of minimal oxidation

  12. Constant structure creep experiments on aluminium

    Czech Academy of Sciences Publication Activity Database

    Milička, Karel

    2011-01-01

    Roč. 49, č. 5 (2011), s. 307-318. ISSN 0023-432X R&D Projects: GA AV ČR IAA2041203 Institutional research plan: CEZ:AV0Z20410507 Keywords : mechanical properties * high temperature deformation * creep * aluminium Subject RIV: BM - Solid Matter Physics ; Magnetism Impact factor: 0.451, year: 2011

  13. An ultrafast rechargeable aluminium-ion battery

    Science.gov (United States)

    Lin, Meng-Chang; Gong, Ming; Lu, Bingan; Wu, Yingpeng; Wang, Di-Yan; Guan, Mingyun; Angell, Michael; Chen, Changxin; Yang, Jiang; Hwang, Bing-Joe; Dai, Hongjie

    2015-04-01

    The development of new rechargeable battery systems could fuel various energy applications, from personal electronics to grid storage. Rechargeable aluminium-based batteries offer the possibilities of low cost and low flammability, together with three-electron-redox properties leading to high capacity. However, research efforts over the past 30 years have encountered numerous problems, such as cathode material disintegration, low cell discharge voltage (about 0.55 volts ref. 5), capacitive behaviour without discharge voltage plateaus (1.1-0.2 volts or 1.8-0.8 volts) and insufficient cycle life (less than 100 cycles) with rapid capacity decay (by 26-85 per cent over 100 cycles). Here we present a rechargeable aluminium battery with high-rate capability that uses an aluminium metal anode and a three-dimensional graphitic-foam cathode. The battery operates through the electrochemical deposition and dissolution of aluminium at the anode, and intercalation/de-intercalation of chloroaluminate anions in the graphite, using a non-flammable ionic liquid electrolyte. The cell exhibits well-defined discharge voltage plateaus near 2 volts, a specific capacity of about 70 mA h g-1 and a Coulombic efficiency of approximately 98 per cent. The cathode was found to enable fast anion diffusion and intercalation, affording charging times of around one minute with a current density of ~4,000 mA g-1 (equivalent to ~3,000 W kg-1), and to withstand more than 7,500 cycles without capacity decay.

  14. Aluminium hydroxide-induced granulomas in pigs

    DEFF Research Database (Denmark)

    Valtulini, S; Macchi, C; Ballanti, P;

    2005-01-01

    adjuvant) to pigs inoculated twice with apyrogenic bi-distilled water (group water) and to pigs inoculated once with the adjuvant and once with apyrogenic bi-distilled water (group adjuvant/water). Both studies agreed in their conclusions, which indicate that the high amount of aluminium hydroxide was the...

  15. Indentation of aluminium foam at low velocity

    Directory of Open Access Journals (Sweden)

    Shi Xiaopeng

    2015-01-01

    Full Text Available The indentation behaviour of aluminium foams at low velocity (10 m/s ∼ 30 m/s was investigated both in experiments and numerical simulation in this paper. A flat-ended indenter was used and the force-displacement history was recorded. The Split Hopkinson Pressure bar was used to obtain the indentation velocity and forces in the dynamic experiments. Because of the low strength of the aluminium foam, PMMA bar was used, and the experimental data were corrected using Bacon's method. The energy absorption characteristics varying with impact velocity were then obtained. It was found that the energy absorption ability of aluminium foam gradually increases in the quasi-static regime and shows a significant increase at ∼10 m/s velocity. Numerical simulation was also conducted to investigate this process. A 3D Voronoi model was used and models with different relative densities were investigated as well as those with different failure strain. The indentation energy increases with both the relative density and failure strain. The analysis of the FE model implies that the significant change in energy absorption ability of aluminium foam in indentation at ∼10 m/s velocity may be caused by plastic wave effect.

  16. AN ANALYSIS OF THE DIFFERENTIATION STRATEGIES OF RURAL FOUNDRIES IN THE BEGINNING OF THE 20TH CENTURY IN THE PROVINCE OF QUEBEC

    OpenAIRE

    Lisa Baillargeon; Patrice Gélinas

    2009-01-01

    The business model and strategic position of Quebec's rural foundries at the beginning of the 20th century is virtually unknown. Inferences have been made based on pictorial and oral data sources. This data reveals that successful rural foundries were, in essence, confined to producing and selling agricultural tools to local farmers on an as-needed basis, because large urban foundries were already mass-producing domestic and industrial objects. In contrast, use of detailed accounting records ...

  17. Replies to Challenges in the Field of Air Pollution Control in Foundry Plants

    OpenAIRE

    R. Margraf

    2012-01-01

    The solution of applications for air pollution control in foundries for iron and non-ferrous metals may not only be understood as theobservance of requested emission limit values at the stack outlet. An effective environmental protection already starts with the greatest possible capture of pollutants at the source with at the same time minimisation of the volume flow necessary for this. Independent of this, the downstream installed filtration system has to realise a degree of separation of de...

  18. 77 FR 15123 - Foundry Coke From China; Scheduling of an Expedited Five-Year Review

    Science.gov (United States)

    2012-03-14

    ...The Commission hereby gives notice of the scheduling of an expedited review pursuant to section 751(c)(3) of the Tariff Act of 1930 (19 U.S.C. 1675(c)(3)) (the Act) to determine whether revocation of the antidumping duty order on foundry coke from China would be likely to lead to continuation or recurrence of material injury within a reasonably foreseeable time. For further information......

  19. Electromagnet Gripping in Iron Foundry Automation Part I: Principles and Framework

    OpenAIRE

    Rhythm Suren Wadhwa; Terje-Lien

    2011-01-01

    Robot grippers are employed to position and retain parts in automated assembly operations. This paper presents an overview of electromagnet part handling framework in an iron foundry and an equivalent electromagnet circuit model. The manner in which this whole concept of automated gripping system operates will be discussed in this paper. The material handling system uses machine vision system coupled with conveyor motion and Ethernet communication strategy to assist the material handling syst...

  20. Six Sigma in Manufacturing of Ingot Moulds in Foundry and Pattern Shop by Improving Sand Quality

    OpenAIRE

    Abhishek Pandey; Dr. K. K. Jain

    2016-01-01

    The casting industries suffer from low quality production and productivity due to different aspects of process practices, where various process parameters are involved. A study performed in foundry and pattern shop of a steel industry explains various challenges that cause defects in casting. This work controls the sand quality which improves the casting and reduces the defects. Six sigma is control philosophy for reducing the defect vice versa improves the quality. This work also...

  1. Optimising network flow for cost- and value- efficient operation of the supplier-to-foundry system

    Directory of Open Access Journals (Sweden)

    A. Smoliński

    2007-04-01

    Full Text Available Skillful control of a network flow, which creates a real bridge between the supplier and user, is one of the most important conditions for cost-efficient operation of an enterprise, foundry shop included. This paper describes modern principles of the network optimising for better distribution of the moulding sand, using modern methods of operational research and commonly available Excel calculation sheet equipped with an optimising tool called Solver.

  2. Technology of obtaining of cryolite and aluminium fluoride from alumina- and fluoride containing wastes of aluminium production

    International Nuclear Information System (INIS)

    This article is devoted to technology of obtaining of cryolite and aluminium fluoride from alumina- and fluoride containing wastes of aluminium production. Thus, the investigations on elaboration of technology of obtaining of cryolite and aluminium fluoride from alumina- and fluoride containing wastes of aluminium production by means of sulfuric acid decomposition method are carried out. The optimal parameters of technological processes are found. The physicochemical analysis of fluoride containing wastes is conducted. The flowsheet of obtaining of cryolite, aluminium fluoride and alumina from alumina- and fluoride containing wastes is presented.

  3. ELABORATION OF MANAGEMENT PLAN OF SOLID WASTE FROM SMALL CAST IRON FOUNDRIES

    Directory of Open Access Journals (Sweden)

    Carlos Alberto Mendes Moraes

    2013-12-01

    Full Text Available The foundry industry contributes to society meeting the demand of metal scrap recycling, but, at the same time, it brings a high risk of environmental impact for its many potentially pollutant wastes. Among these, there are slag and used foundry sand (cold cure molding. Through a survey about the production process of a small cast iron company, the collected data was compiled to determine the organizational setting in terms of generation and segregation of waste. From a complete environmental diagnosis carried out in eight small cast iron foundries, one of them was chosen to be a basis for the elaboration of an industrial solid waste management plan, which is becoming necessary to know and manage the generation of wastes qualitatively and quantitatively. A data assessment about the production process was carried out and compiled to determine the actual organizational scenario. As a result of that, it is possible to create a favorable environment to develop tools for environmental impacts prevention, which will permit the migration for more complex actions on the direction of more efficient process, cleaner production, and internal and external recycling of exceeding materials.

  4. Evaluation and Verification of Time and Costs of Production Activities in Foundry Industry

    Directory of Open Access Journals (Sweden)

    S. Kukla

    2007-07-01

    Full Text Available This work presents the possibility of using technology of modelling and simulation of productive systems in the management of cast iron production by means of automated foundry lines to maximize assembly line structure. The computer model of foundry has been planed and conducted in order to compile the schedule of cast production. The variants of solution have been estimated talking into account time limitations imposed by clients and the criterion for prime costs appointed on the basis of the ZAR by means of aided detailed calculation according to planes of their formation. In the research, problem connected with exploitation of automatic foundry lines have been taken into consideration. Moreover, the analysis of line work stoppage has been conducted and construction of schedule of the planned service of line device has been undertaken on the basis of the knowledge of timetables of correct work of these devices. Furthermore, the operational database has been prepared so as to assemble and process data about the damaged and other line work stoppage. It should be noted that the database will give the possibility of working out the schedule of planned service. The problems has been presented by using the pocket for modelling and the simulation of productive systems – ARENA

  5. Steam Initiated Surface Modification of Aluminium Alloys

    DEFF Research Database (Denmark)

    Din, Rameez Ud

    detailed analysis of the structure and morphology of the coating, and interface structure with and without organic top coat. Corrosion performance of the coatings was investigated using electrochemical methods, AASS, and FFC test. The morphology, microstructure, chemical composition, adhesion, and......The extensive demand of aluminium alloys in various industries such as in transportationis mainly due to the high strength to weight ratio, which could be translated into fuel economy and efficiency. Corrosion protection of aluminium alloys is an important aspect for all applications which includes......-friendly alternative processes. In the present work high temperature steam-based process has been investigated as a possible chromate free conversion coating. Investigations in the thesis includes the effect of alloy type, substrate microstructure, surface finish, and various chemistries on the coating formation, and...

  6. Studies on an aluminium-carbon cell

    Science.gov (United States)

    Verma, L. K.

    The current-voltage behaviour of an electrochemical cell that consists of an aluminium anode and a carbon cathode in a medium containing aqueous NH 4SCN has been studied, both in the presence and in the absence of a coating on the carbon electrode. It is found that activation polarization is the main factor that limits the current output when using an untreated carbon electrode. This problem is eliminated by coating the carbon electrode with an in situ deposition of HgI 2. In this condition, the current output is reduced mainly by ohmic polarization. Further studies with a coated HgI 2-carbon cathode and an aluminium anode, in a medium containing SCN - and Cl - ions together with a complexing agent (EDTA, sodium salt), revealed that a cell performance close to ideal, (i.e, showing no appreciable polarization) can be obtained at currents up to 0.6 mA/cm 2 and above.

  7. Straggling of heavy ions in aluminium

    International Nuclear Information System (INIS)

    An effort has been made to determine the straggling in aluminium of 4He, 16O and 35Cl ions of different energies produced by the tandem Van de Graaff at Harwell. The technique consists of scattering the accelerated and collimated ions in a scattering chamber from a 0.100 mg/cm2 gold foil, allowing the scattered ions to pass through a two aperture collimator, using different aluminium foils over one of the apertures and stopping the two emergent beams in a good quality silicon surface barrier detector the output of which is connected to a 4096 channel analyser. The energy widths obtained in the case of helium ions are in fair agreement with both the Bloch and the recent Tschalar (1968) theory. The measured widths in the case of heavy ions are very large and can be explained only if account is taken of their charge distributions in foils. This study should be useful in ion implantation work. (author)

  8. FSW characterization of 6082 aluminium alloys sheets

    OpenAIRE

    K. Mroczka; A. Pietras

    2009-01-01

    Purpose: The purpose of the investigations was to elaborate a set of FSW parameters for connecting 6082 aluminium alloy sheets allowing to produce welds of highest strength.Design/methodology/approach: The FSW was tried at different speeds and at additional cooling. The welds microstructure was studied using optical and scanning electron microscopes. The mechanical properties of produced connections are discussed regarding their tensile test and microhardness measurements.Findings: The FSW we...

  9. Aluminium-based Coatings for Cadmium Replacement

    OpenAIRE

    Cardilli , Emanuele

    2008-01-01

    Cadmium electroplating is widely used in the aerospace industry for the corrosion protection of high strength steels. Cadmium is also used as compatible coating to reduce the galvanic corrosion generated in the assembly of components manufactured with different materials. However, environmental and safety concerns over the high toxicity of cadmium has led to the investigation of suitable replacements. Aluminium coatings are promising coatings for the replacement of electropl...

  10. Aluminium matrix composites fabricated by infiltration method

    OpenAIRE

    L.A. Dobrzański; M. Kremzer; A. J. Nowak; Nagel, A.

    2009-01-01

    Purpose: The aim of this work is to examine the structure and properties of metal matrix composites obtained by infiltration method of porous ceramic preforms by liquid aluminium alloy.Design/methodology/approach: Ceramic preforms were manufactured by the sintering method of ceramic powder. The preform material consists of powder Condea Al2O3 CL 2500, however, as the pore forming the carbon fibers Sigrafil C10 M250 UNS were used. Then ceramic preforms were infiltrated with liquid eutectic EN ...

  11. Quantitative evaluation of the aluminium titanate formation

    International Nuclear Information System (INIS)

    Samples of aluminium titanate were obtained under isothermal sintering condition in equimolar Al2 O3 Ti O2 powder mixtures at different soaking time intervals. The formation of Al2 Ti O5 and the effect of Si O2 additive in the reaction and densification were analysed. Quantitative evaluation of Al2 Ti O5 was performed by the Rietveld method and by using an internal standard. Both methods were considered appropriated for the presented purpose. (author)

  12. Methods of inoculation of pure aluminium structure

    Directory of Open Access Journals (Sweden)

    J. Szajnar

    2008-03-01

    Full Text Available Purpose: The main aim of investigations was the reduction of grain size and unification of structure for pure Al casting by introduction of small amount of inoculant (less than obligatory standart PN-EN 573-3, which concerning about aluminium purity, with electromagnetic field and variable casting parameters.Design/methodology/approach: To investigations it was used light microscopy and TEM. Surfaces of samples which were prepared for macro- and microstructure analysis were etched with use of solution of: 50g Cu, 400ml HCl, 300ml HNO3 and 300ml H2O. Thin foils for TEM investigations were electropolished with use of 20 ml HClO4 and 80ml CH3OH.Findings: The results of investigations and their analysis show possibility of effective inoculation of pure aluminium structure by use of some factors such as: different materials of the mould, influencing of stirring electromagnetic field into metal during solidification, inoculation by introducing AlTi5B1 inoculant into liquid aluminium and changing the pouring temperature.Research limitations/implications: I further research, authors of this paper are going to application of introduced method of inoculation in industrial tests.Practical implications: The work presents refinement of structure method which are particularly important in continuous and semi – continuous casting where products are used for plastic forming. Large columnar crystals zone result in forces extrusion rate reduction and during the ingot rolling delamination of external layers can occur. Thus, in some cases ingot skinning is needed, which rises the production costs.Originality/value: Contributes to research on size reduction in pure aluminium structure.

  13. Perforation of aluminium alloy thin plates

    OpenAIRE

    ANTOINAT, Léonard; Kubler, Régis; BAROU, Jean Luc; VIOT, Philippe; BARRALLIER, Laurent

    2015-01-01

    Low velocity perforation of aeronautical aluminium alloy sheets 2024 T3 is studied in this paper. After a literature review on recent experiments and models of plate’s perforation, experimental results for 2 thicknesses (2 mm and 4 mm) of plates are presented. Perforation tests are performed with an instrumented drop test. The striker has a large diameter and a conical shape nose. Two models for perforation are presented and calibrated to bring a better understanding of the experiments. The f...

  14. Aluminium phosphide poising: a case report

    International Nuclear Information System (INIS)

    This paper reports the case of a family in which three children were presented at Emergency Room (ER) with poisoning after the use of a pesticide at home. Initially, the cases were managed as routine cases of organophosphorus poisoning; however, the death of two children made the health team members realise that the poison's effects were delayed and devastating. Later, the compound was identified as Aluminium Phosphide (ALP), and the life of the last surviving child in the family was saved. (author)

  15. Ion beam analysis of aluminium in thin layers

    Energy Technology Data Exchange (ETDEWEB)

    Healy, M.J.F. E-mail: m.j.f.healy@rmcs.cranfield.ac.uk; Pidduck, A.J.; Dollinger, G.; Gorgens, L.; Bergmaier, A

    2002-05-01

    This work quantifies aluminium in thin surface and near surface layers. In one example, the layer overlies a thin gallium nitride layer on an aluminium oxide substrate and in a second example the aluminium exists just below the surface of an indium arsenide substrate. The technique of non-Rutherford elastic backscattering of protons was used for the samples where aluminum in the layer of interest needed to be resolved from aluminium in the sapphire substrate and the results were corroborated at the Technische Universitaet Muenchen using heavy ion elastic recoil detection analysis. In the second example, where it was unnecessary to isolate the signal of aluminium in the layer of interest (as the substrate contained no aluminium), then the {sup 27}Al(d,p{sub 01}){sup 28} Al nuclear reaction was used. The elastic proton scattering cross section of aluminum was found to vary very rapidly over the energy range of interest.

  16. First wall design of aluminium alloy R-tokamak

    International Nuclear Information System (INIS)

    A design study of a low-activation D-T tokamak Reacting Plasma Project In Nagoya has been finished. The study emphasizes the vacuum vessel and the bumper limiter. Our choice of materials (aluminium vacuum vessel, copper conductors, aluminium TF coil case and lead shield) results in a radiation level of about 1 x 10-3 times that of a TFTR type design, and 1 x 10-4 times that of JET type design, at 2 weeks after one D-T shot. Thick graphite tiles will be fixed directly on the aluminium vacuum vessel using aluminium spring washers and bolts. With this simplified structure of the bumper limiter, the inner surface temperature of the thick aluminium vacuum vessel will be less than 1200C which is required to reduce the overaging effect of the aluminium alloy. (orig.)

  17. Toxicity of dissolved and precipitated aluminium to marine diatoms.

    Science.gov (United States)

    Gillmore, Megan L; Golding, Lisa A; Angel, Brad M; Adams, Merrin S; Jolley, Dianne F

    2016-05-01

    Localised aluminium contamination can lead to high concentrations in coastal waters, which have the potential for adverse effects on aquatic organisms. This research investigated the toxicity of 72-h exposures of aluminium to three marine diatoms (Ceratoneis closterium (formerly Nitzschia closterium), Minutocellus polymorphus and Phaeodactylum tricornutum) by measuring population growth rate inhibition and cell membrane damage (SYTOX Green) as endpoints. Toxicity was correlated to the time-averaged concentrations of different aluminium size-fractions, operationally defined as permeability were observed for any of the three diatoms suggesting that mechanisms of aluminium toxicity to diatoms do not involve compromising the plasma membrane. These results indicate that marine diatoms have a broad range in sensitivity to aluminium with toxic mechanisms related to both dissolved and precipitated aluminium. PMID:26921729

  18. Aluminium matrix composites fabricated by infiltration method

    Directory of Open Access Journals (Sweden)

    L.A. Dobrzański

    2009-03-01

    Full Text Available Purpose: The aim of this work is to examine the structure and properties of metal matrix composites obtained by infiltration method of porous ceramic preforms by liquid aluminium alloy.Design/methodology/approach: Ceramic preforms were manufactured by the sintering method of ceramic powder. The preform material consists of powder Condea Al2O3 CL 2500, however, as the pore forming the carbon fibers Sigrafil C10 M250 UNS were used. Then ceramic preforms were infiltrated with liquid eutectic EN AC – AlSi12 aluminum alloy. Stereological and structure investigations of obtained composite materials were made on light microscope. The mechanical properties of obtained composite material were investigated in tensile strength test and hardness test.Findings: It was proved that developed technology of manufacturing of composite materials based on the porous ceramic Al2O3 preforms infiltrated by liquid aluminium alloy ensures expected structure and strength Hardness increased about twice compared to the matrix and this process can be used in practice.Practical implications: The presented metal matrix composites fabrication technology allows to obtain locally reinforced elements and near net shape products.Originality/value: Results show the possibility of obtaining the new aluminium matrix composite materials being the cheaper alternative for other materials based on the ceramic fibers.

  19. Plasmonic enhancement of photoluminescence from aluminium nitride

    Science.gov (United States)

    Flynn, Chris; Stewart, Matthew

    2016-03-01

    Aluminium nitride (AlN) films were grown on c-plane sapphire wafers by molecular beam epitaxy (MBE) under aluminium-rich conditions. The excess aluminium (Al) accumulated on the surface of the films as micro-scale droplets 1-10 μm in size, and as Al nanoparticles with diameters in the range 10-110 nm. Photoluminescence (PL) measurements were performed on the AlN samples using a 193 nm Excimer laser as the excitation source. Prior to PL measurements the wafers were cleaved in half. One half of each wafer was submitted to a 10 min treatment in H3PO4 heated to 70 °C to remove the excess Al from the film surface. The remaining half was left in the as-deposited condition. The mean intensities of the near-band-edge PL peaks of the as-deposited samples were 2.0-3.4 times higher compared to the samples subjected to the H3PO4 Al-removal treatment. This observation motivated calculations to determine the optimal Al surface nanosphere size for plasmonic enhancement of PL from AlN. The PL enhancement was found to peak for an Al nanosphere radius of 15 nm, which is within the range of the experimentally-observed Al nanoparticle sizes.

  20. Behaviour and design of aluminium alloy structural elements

    OpenAIRE

    Su, Meini; 蘇玫妮

    2014-01-01

    Aluminium alloys are nonlinear metallic materials with continuous stress-strain curves that are not well represented by the simplified elastic, perfectly plastic material model used in most existing design specifications. The aims of this study are to develop a more efficient design method for aluminium alloy structures by rationally exploiting strain hardening. The key components of this study include laboratory testing, numerical modelling and development of design guidance for aluminium al...

  1. Friction factor of CP aluminium and aluminium–zinc alloys

    Indian Academy of Sciences (India)

    N Vidhya Sagar; K S Anand; A C Mithun; K Srinivasan

    2006-12-01

    Friction factor has been determined for CP aluminium and aluminium–zinc alloys using ring compression test at different temperatures from 303 K to 773 K. It is found that CP aluminium exhibits sticking whereas Al–Zn alloys do not exhibit sticking at elevated temperatures. Hot working of Al–Zn alloy is easier than that of CP aluminium at 773 K. As zinc content increases up to 10 wt% the friction factor decreases up to 0.02.

  2. Softening Behaviour of Selected Commercially Pure Aluminium Model Alloys

    OpenAIRE

    Sande, Gunnar

    2012-01-01

    A characterization of the softening behaviour of four different commercially pure aluminium alloys has been carried out. The work is related to the MOREAL project (Modelling towards value-added recycling friendly aluminium alloys), where the main goal is to quantify the effect of the elements in recyclable aluminium alloys on microstructure and mechanical properties during thermo-mechanical processing. Typical elements are iron (Fe), silicon (Si) and manganese (Mn), and the alloys studied in ...

  3. Aluminium supplier selection for the automotive parts manufacturer

    OpenAIRE

    M. Cieśla

    2016-01-01

    This paper presents a methodology for selection of the optimal sources of supply, which is also known as the problem of supplier selection. Theoretical considerations are expanded with research related to aluminium supplier selection for a hypothetical manufacturer of aluminium parts for transportation equipment located in Poland. Evaluation of five suppliers of aluminium from Poland, Germany and Slovenia has been conducted using a weighted scoring method, a strengths and weaknesses method an...

  4. Multiply-negatively charged aluminium clusters and fullerenes

    Energy Technology Data Exchange (ETDEWEB)

    Walsh, Noelle

    2008-07-15

    Multiply negatively charged aluminium clusters and fullerenes were generated in a Penning trap using the 'electron-bath' technique. Aluminium monoanions were generated using a laser vaporisation source. After this, two-, three- and four-times negatively charged aluminium clusters were generated for the first time. This research marks the first observation of tetra-anionic metal clusters in the gas phase. Additionally, doubly-negatively charged fullerenes were generated. The smallest fullerene dianion observed contained 70 atoms. (orig.)

  5. Tribological characteristics of coatings on aluminium and its alloys

    OpenAIRE

    Abdul-Mahdi, Fadhil S

    1987-01-01

    This thesis was submitted for the degree of Doctor of Philosophy and awarded by Brunel University. Hard anodising on aluminium and its alloys has been widely practised for many years in order to improve the resistance of the otherwise poor wear characteristics of aluminium. In recent years there has been an increasing interest in other treatments and coatings, on both aluminium and other base metals. The aim of this investigation is to explain the tribological performance and wear mechanis...

  6. Wearing tests on aluminium coated with diamond by triboadhesion

    Institute of Scientific and Technical Information of China (English)

    J.M.RodríguezLelis; B.D.Angulo; J.O.Colín; J.PorcayoCalderón

    2001-01-01

    In this work the results obtained from subjecting aluminium coated with diamond by tri-boadhesion to a wearing process with a plane rider. Here it is shown the ratio of the normal toshearing forces, called friction factor, as an indication of the resistance of the surface. It was foundthat the film of the aluminium coated with diamond resisted three times compared with the oxida-tion film of commercial aluminium, which for the purpose of this work was considered withoutcoating.

  7. Un-optimistic Prospects for the Westward Movement of Aluminium

    Institute of Scientific and Technical Information of China (English)

    2014-01-01

    <正>The westward movement of aluminium is essential for the industrial development.Up till now,the northwestern area has planned to construct more than 40 aluminium projects with a total production capacity of over 20 million tons.The future rate of progress of newly constructed projects are directly related to the supplies of the aluminium market,having critical guiding meaning for the trends of

  8. Corrosion of Metal-Matrix Composites with Aluminium Alloy Substrate

    Directory of Open Access Journals (Sweden)

    B. Bobic

    2010-03-01

    Full Text Available The corrosion behaviour of MMCs with aluminium alloy matrix was presented. The corrosion characteristics of boron-, graphite-, silicon carbide-, alumina- and mica- reinforced aluminium MMCs were reviewed. The reinforcing phase influence on MMCs corrosion rate as well as on various corrosion forms (galvanic, pitting, stress corrosion cracking, corrosion fatique, tribocorrosion was discussed. Some corrosion protection methods of aluminium based MMCs were described

  9. Synthesis of aluminium nanoparticles by arc evaporation of an aluminium cathode surface

    Indian Academy of Sciences (India)

    M Gazanfari; M Karimzadeh; S Ghorbani; M R Sadeghi; G Azizi; H Karimi; N Fattahi; Z Karimzadeh

    2014-06-01

    Aluminium nanoparticles (Al Nps) are synthesized using arc discharge method by applying direct current between aluminium electrodes in liquid environment without any use of vacuum equipment, heat exchangers, high temperatures furnaces and inert gases. After synthesis of Al Nps, in situ coating process on the nanoparticles was performed immediately. The effects of media on the yield and morphology of aluminium nanoparticles were investigated. Analysis result of the samples indicated that particle size was less than 30 nm, when 120 A/cm2 arc current was used. In addition, coating agent can affect arc velocity, arc stability, morphology and composition of the nanoparticles. Resultant nanoparticles were identified using X-ray powder diffraction (XRD), also their surface morphology was studied by scanning electron microscopy (SEM) and transmission electron microscopy (TEM) and finally the accuracy of coating was assessed with infrared (IR) spectroscopy.

  10. Thermal formation of corundum from aluminium hydroxides prepared from various aluminium salts

    Indian Academy of Sciences (India)

    J Temuujin; Ts JADAMBAA; K J D Mackenzie; P Angerer; F Porte; F Riley

    2000-08-01

    Aluminium hydroxides have been precipitated from various aluminium salts and the differences in their thermal behaviour have been investigated. Pseudoboehmite derived from the nitrate, sulfate and chloride all form -Al2O3 at ∼ 400°C but the formation of -Al2O3 at 1200°C occurs more readily in the material derived from the sulfate. This contains a higher concentration of anionic impurities related to differences in the solubility of the original aluminium salts. The sulfate is retained in the gel to higher temperatures at which its eventual decomposition may lead to the formation of a reactive pore structure which facilitates the nucleation of -Al2O3.

  11. Aluminium composite casting dispersion reinforced with iron-aluminium and silicon carbide phases

    Directory of Open Access Journals (Sweden)

    B. Formanek

    2010-10-01

    Full Text Available Aluminium matrix composite with dispersion-reinforced, made by similar to stircasting process was characterised. The mixture of powders was produced by the process of mechanical agglomeration of powdered FexAly and SiC with aluminium. The chemical composition ofagglomerates was selected in a way such as to obtain 25 wt.% reinforcement of the AlSi9Cu4 silumin matrix. Applying thermal analysis ATD, the alloy solidification process was determined, reading out the typical solidification parameters. The methods of light and scanning microscopy were used to reveal the structure of composite casting. Changes in chemical composition and phase composition of particles of the FeAl intermetallic phase in aluminium matrix were confirmed. The structure of silumin casting with matrix containing microregions of ceramic and intermetallic phases, typical of hybrid reinforcements, was obtained.

  12. Cold-impregnated aluminium. A new source of nickel exposure.

    Science.gov (United States)

    Lidén, C

    1994-07-01

    A new technique for finishing anodized aluminium was introduced during the 1980s--cold impregnation with nickel. Nickel is available on the surface of cold-impregnated aluminium, as shown by the dimethylglyoxime test. Chemical analysis with EDXA showed that nickel was in the form of NiSO4. A case of work-related allergic contact dermatitis in an engraver with nickel allergy is reported. It transpired that the patient was exposed to nickel in connection with aluminium. It is concluded that cold-impregnated aluminium is a new source of nickel exposure, probably previously unknown to dermatologists. PMID:7924288

  13. Effects of aluminium surface morphology and chemical modification on wettability

    Science.gov (United States)

    Rahimi, M.; Fojan, P.; Gurevich, L.; Afshari, A.

    2014-03-01

    Aluminium alloys are some of the predominant metals in industrial applications such as production of heat exchangers, heat pumps. They have high heat conductivity coupled with a low specific weight. In cold working conditions, there is a risk of frost formation on the surface of aluminium in the presence of water vapour, which can lead to the deterioration of equipment performance. This work addresses the methods of surface modification of aluminium and their effect of the underlying surface morphology and wettability, which are the important parameters for frost formation. Three groups of real-life aluminium surfaces of different morphology: unpolished aluminium, polished aluminium, and aluminium foil, were subjected to surface modification procedures which involved the formation of a layer of hydrophilic hyperbranched polyethyleneglycol via in situ polymerization, molecular vapour deposition of a monolayer of fluorinated silane, and a combination of those. The effect of these surface modification techniques on roughness and wettability of the aluminium surfaces was elucidated by ellipsometry, contact angle measurements and atomic force microscopy. We demonstrated that by employing different types of surface modifications the contact angle of water droplets on aluminium samples can be varied from 12° to more than 120°. A crossover from Cassie-Baxter to Wenzel regime upon changing the surface roughness was also observed.

  14. Friction stir welding (FSW of aluminium foam sandwich panels

    Directory of Open Access Journals (Sweden)

    M. Bušić

    2016-07-01

    Full Text Available The article focuses on the influence of welding speed and tool tilt angle upon the mechanical properties at the friction stir welding of aluminium foam sandwich panels. Double side welding was used for producing butt welds of aluminium sandwich panels applying insertion of extruded aluminium profile. Such insertion provided lower pressure of the tool upon the aluminium panels, providing also sufficient volume of the material required for the weldment formation. Ultimate tensile strength and flexural strength for three-point bending test have been determined for samples taken from the welded joints. Results have confirmed anticipated effects of independent variables.

  15. A Reaction Coating on Aluminium Alloys by Laser Processing

    OpenAIRE

    Zhou, X.B.; De Hosson, J. Th. M.

    1993-01-01

    An aluminium oxide layer of 100 µm in thickness has been successfully coated on aluminium alloy 6061 and pure aluminium using a powder mixture of silicon oxide and aluminium by laser processing. A strong Al/Al2O3 interface was formed. The exothermic chemical reaction between SiO2 and Al may promote the metal/oxide wetting and the formation of Al2O3 layer. This new approach of ceramic coating on metals using a chemical reaction of other ceramics with metals may be applied to other systems.

  16. Foundry industries: environmental aspects and environmental condition indicators; Industrias de fundicion: aspectos ambientales e indicadores de condicion ambiental

    Energy Technology Data Exchange (ETDEWEB)

    Sosa, B. s.; Banda-Noriega, R. B.; Guerrero, E. M.

    2013-03-01

    Nowadays, environmental indicators are widely used as effective tools to assist decision-making in both public and private sectors. The lack of literature and research about local and regional Environmental Condition Indicators (ECI), the poor knowledge regarding solid waste generation, effluents and gas emissions from foundry industries, and their particular location in the urban area of Tandil, Argentina are the main reasons for this investigation, aiming to develop a set a of ECI to provide information about the environment in relation to the foundry industry. The study involves all the foundries located in the city between March and April 2010. The set of ECI developed includes 9 indicators for air, 5 for soil and 1 for water. Specific methodology was used for each indicator. (Author) 31 refs.

  17. New sol–gel refractory coatings on chemically-bonded sand cores for foundry applications to improve casting surface quality

    DEFF Research Database (Denmark)

    Nwaogu, Ugochukwu Chibuzoh; Poulsen, T.; Stage, R.K.;

    2011-01-01

    Foundry refractory coatings protect bonded sand cores and moulds from producing defective castings during the casting process by providing a barrier between the core and the liquid metal. In this study, new sol–gel refractory coating on phenolic urethane cold box (PUCB) core was examined. The...... were produced with sol-gel coated and uncoated cores and the results were related to the coating properties. The casting results were also compared with castings made with cores coated with commercial alcohol-based and water-based foundry coatings. The analyses show that castings produced with sol–gel...... coated cores have better surface quality than those from uncoated cores and comparable surface quality with the commercial coatings. Therefore, the new sol–gel coating has a potential application in the foundry industry for improving the surface finish of castings thereby reducing the cost of fettling in...

  18. The Foreign Workers and Foreign Workers' German.

    Science.gov (United States)

    Blackshire-Belay, Carol

    Foreign Workers' German (FWG) refers to the acquired German language skills of workers from various countries who were recruited to West Germany between 1955 and 1973 to fill menial, undesirable jobs. Contact between these workers and native German speakers was limited because of the nature of the foreigners' work, the tendency toward residential…

  19. Linking energy efficiency and innovation practices: Empirical evidence from the foundry sector

    International Nuclear Information System (INIS)

    The Europe 2020 strategy currently promotes energy efficiency and innovation through disconnected targets focusing on either energy or R&D. Similar policies indicate that in practice, these two concepts are usually perceived as mutually exclusive. Furthermore, evidence in the literature regarding the relationship between R&D and energy efficiency is still highly limited. This exploratory study aims to address this gap by investigating the link between innovation practices and energy efficiency through a multiple case study of 30 foundries in Northern Italy. We analysed the firms' innovativeness, measured by internal R&D and Open Innovation practices (inbound and outbound), and energy efficiency, measured by specific energy consumption, level of adoption of energy-efficient technologies and barriers to energy efficiency. The results seem to show that those foundries complementing internal R&D with inbound practices have a higher level of energy efficiency, a higher level of adoption of available technologies, and a lower perception of barriers to efficiency improvements. This finding suggests that diversifying innovation practices could lead to better performance with respect to all three indicators of energy efficiency analysed. This study contributes to understanding how more innovative firms can be more energy efficient, providing interesting highlights for managers and policymakers. -- Highlights: •The relation between innovation practices and energy efficiency is articulated. •The link between innovation practices and energy efficiency is tested for foundries. •Energy efficiency is measured with three different indicators. •Analyses of the relations between these indicators support the link with innovation. •Concurrent adoption of internal R&D and inbound practices leads to higher efficiency

  20. Application of a Model to Evaluate Infrared Exposure Limits in Aluminum Foundries Based on Threshold Temperature in the Range of 770-1400 nm

    Directory of Open Access Journals (Sweden)

    FARAMARZ MADJIDI

    2015-10-01

    Full Text Available High intensity optical radiation can cause damage to the eye and intense radiation in the range of 770-1400 nm can cause thermal retinal damage. In the workplaces where there are high temperature sources, the workers in front of these hot  sources without bright light maybe exposed to the  intense IR radiation, thus regular measurement of these radiations seems crucial. Measurement of IR radiations by radiometer in  specific wavelength ranges is elusive. Moreover, when radiometers are used, the correct application of the recommended exposure limits requires knowledge of spectral radiance which seems sophisticated for hygienists. The main objective of the present study is applying a model to express retinal thermal injury in terms of temperature for molten aluminum ovens in an aluminum foundry that emit optical radiation without visible light. In the proposed model, ACGIH TLVs for retinal thermal injury in the range of 770 to 1400 nm was used where source luminance was under 0.01 cd/cm2. Also, by using the output results of this proposed model it is possible to present a new chart for evaluation of exposure to IR for hot sources based on Threshold Temperature.

  1. Ultrasonic testing of the hardening kinetics of epoxy resins used for foundry patterns

    OpenAIRE

    J. Zych

    2010-01-01

    The study presents the results of investigations on the hardening kinetics of modern pattern materials which, among others, include alsoepoxy resins. Tests were carried out using a new ultrasonic technique developed by the author of the present study. On the example of theEPO 999 resin, the run of the hardening process at temperatures of 10, 20 and 30oC was shown. This is the temperature range appliedduring production of foundry patterns. The time of the preliminary hardening amounted to 800 ...

  2. 铸造企业逆向物流体系研究%Study on Foundry Enterprise Reverse Logistics System

    Institute of Scientific and Technical Information of China (English)

    吉鸿荣

    2011-01-01

    从铸造企业实施逆向物流的动因人手,结合某铸造企业逆向物流体系设计框架,分析了铸造企业逆向物流体系设计流程和逆向物流运作过程中应该关注的问题.%The paper first investigates the motivations for foundry enterprises to implement reverse logistics and in connection with the framework of reverse logistics system of a certain foundry enterprise, analyzes the design process and issues worth attention therein.

  3. A study on the recycling of aluminium alloy 7075 scrap

    Energy Technology Data Exchange (ETDEWEB)

    Oezer, Goekhan [Yildiz Technical Univ., Yildiz (TR). Balkan Centre of Advanced Casting Technologies (BACAT); Marsoglu, Muezeyyen [Yildiz Technical Univ., Yildiz (Turkey). Dept. for Metal and Materials Science Engineering; Burgucu, Sarp

    2012-07-01

    Aluminium and its alloys have recently become an important metal whose area and amount of usage increase more and more, due to their mechanical properties, recycling ability, and penetrability. If it is considered that the bauxite, which is the raw material of aluminium is rare on earth, and also the area and amount of aluminium usage increases over time, the importance of aluminium recycling goes up. aluminium recycling has become crucial by means of both, the potential of the scrap's dependant increase on usage and the primary aluminium production, as it is providing energy and cost savings. 7xxx grades of scrap are collected with other scrap of aluminium alloys in one turn and recycled all together. As the regain of these alloys is not done by isolation of the various grades, the finally recycled ingots result in lower grades. High value aluminium scrap is regrettably not recovered, as it was anticipated. This study is dealing with 7075 aluminium alloys originated from discharged blow molding tools and the rest piece cuttings of blocks and plates. The material has been subjected to an induction furnace, and has been remelted into small ingots and hardened according to 7075 aluminium alloy parameters (hardening aluminium tooling). [German] Aluminium und seine Legierungen sind in den letzten Jahren aufgrund ihrer mechanischen Eigenschaften, ihrer Recyclingfaehigkeit und ihrer Durchlaessigkeit immer bedeutendere metallische Werkstoffe geworden. Unter Beruecksichtigung, dass Bauxit als Rohmaterial selten auf der Erde vorkommt und der Verbrauch mit der Zeit steigt, waechst die Bedeutung des Recyclings von Aluminium. Aluminiumrecycling, zumal es Energieund Kosteneinsparungen ermoeglicht, ist sowohl fuer die schrottabhaengigen Verwendungspotentiale und die PrimaerAluminiumproduktion gleichermassen bedeutend geworden. Die 7xxxx Schrottlegierungen werden in einem Arbeitsgang mit dem Schrott aus anderen Aluminiumlegierungen gesammelt und recycled. Da die

  4. There is (still too much aluminium in infant formulas

    Directory of Open Access Journals (Sweden)

    Burrell Shelle-Ann M

    2010-08-01

    Full Text Available Abstract Background Infant formulas are sophisticated milk-based feeds for infants which are used as a substitute for breast milk. Historically they are known to be contaminated by aluminium and in the past this has raised health concerns for exposed infants. We have measured the aluminium content of a number of widely used infant formulas to determine if their contamination by aluminium and consequent issues of child health persists. Methods Samples of ready-made milks and powders used to make milks were prepared by microwave digestion of acid/peroxide mixtures and their aluminium content determined by THGA. Results The concentration of aluminium in ready-made milks varied from ca 176 to 700 μg/L. The latter concentration was for a milk for preterm infants. The aluminium content of powders used to make milks varied from ca 2.4 to 4.3 μg/g. The latter content was for a soya-based formula and equated to a ready-to-drink milk concentration of 629 μg/L. Using the manufacturer's own guidelines of formula consumption the average daily ingestion of aluminium from infant formulas for a child of 6 months varied from ca 200 to 600 μg of aluminium. Generally ingestion was higher from powdered as compared to ready-made formulas. Conclusions The aluminium content of a range of well known brands of infant formulas remains high and particularly so for a product designed for preterm infants and a soya-based product designed for infants with cow's milk intolerances and allergies. Recent research demonstrating the vulnerability of infants to early exposure to aluminium serves to highlight an urgent need to reduce the aluminium content of infant formulas to as low a level as is practically possible.

  5. Effects of aluminium surface morphology and chemical modification on wettability

    Energy Technology Data Exchange (ETDEWEB)

    Rahimi, M., E-mail: mar@sbi.aau.dk [Department of Energy and Environment, Danish Building Research Institute, Aalborg University, A.C. Meyers Vænge 15, 2450 København SV (Denmark); Fojan, P.; Gurevich, L. [Department of Physics and Nanotechnology, Aalborg University, Skjernvej 4, DK-9220 Aalborg East (Denmark); Afshari, A. [Department of Energy and Environment, Danish Building Research Institute, Aalborg University, A.C. Meyers Vænge 15, 2450 København SV (Denmark)

    2014-03-01

    Highlights: • Successful surface modification procedures on aluminium samples were performed involving formation of the layer of hydrophilic hyperbranched polyethyleneglycol (PEG) via in situ polymerization, molecular vapour deposition of a monolayer of fluorinated silane, and a combination of those. • The groups of surfaces with hydrophobic behavior were found to follow the Wenzel model. • A transition from Cassie–Baxter's to Wenzel's regime was observed due to changing of the surface roughness upon mechanical polishing in aluminium samples. - Abstract: Aluminium alloys are some of the predominant metals in industrial applications such as production of heat exchangers, heat pumps. They have high heat conductivity coupled with a low specific weight. In cold working conditions, there is a risk of frost formation on the surface of aluminium in the presence of water vapour, which can lead to the deterioration of equipment performance. This work addresses the methods of surface modification of aluminium and their effect of the underlying surface morphology and wettability, which are the important parameters for frost formation. Three groups of real-life aluminium surfaces of different morphology: unpolished aluminium, polished aluminium, and aluminium foil, were subjected to surface modification procedures which involved the formation of a layer of hydrophilic hyperbranched polyethyleneglycol via in situ polymerization, molecular vapour deposition of a monolayer of fluorinated silane, and a combination of those. The effect of these surface modification techniques on roughness and wettability of the aluminium surfaces was elucidated by ellipsometry, contact angle measurements and atomic force microscopy. We demonstrated that by employing different types of surface modifications the contact angle of water droplets on aluminium samples can be varied from 12° to more than 120°. A crossover from Cassie–Baxter to Wenzel regime upon changing the surface

  6. Gas heat treatment plants for the aluminium industry; Gasbeheizte Waermebehandlungsanlagen fuer die Aluminium-Industrie

    Energy Technology Data Exchange (ETDEWEB)

    Olberts, P.; Hanus, A. [LOI Thermprocess GmbH, Essen (Germany)

    2004-09-01

    LOI Thermoprocess has developed new, flexible, innovative furnace designs for heat treatment of aluminium in general (car industry) and particularly for cylinder heads, engine units, chassis components, textured components, wheels, rolled sheet and extrusions. The furnaces are heated by means of radiant tubes (recuperators) and by the more usual open gas heating system (flue gas recirculation). (orig.)

  7. The aluminium body has been promoted in Canada; La carrosserie aluminium promue au Canada

    Energy Technology Data Exchange (ETDEWEB)

    Anon.

    2004-02-01

    The aluminium vehicles technology is a technology which allows, with an equivalent structure, to decrease the weight of a car of 40%. Presented by the Alcan firm, this technology is one of the technologies of the year 2003. The Alcan firm has, besides, received the 2003 technology price awarded by the magazine Industry Week. (O.M.)

  8. Enhanced corrosion protection by microstructural control of aluminium brazing sheet

    NARCIS (Netherlands)

    Norouzi Afshar, F.

    2013-01-01

    Aluminium brazing sheet is a sandwich material made out of two aluminium alloys (AA4xxx/AA3xxx) and is widely used in automotive heat exchangers. One of the main performance criteria for heat exchanger units is the lifetime of the product. The lifetime of the heat exchanger units is determined by th

  9. Thermoelectric power of multilayer compositions of aluminium and carbon nanotubes

    International Nuclear Information System (INIS)

    Changing the thermoelectric power monolayer and multilayer aluminium foil and multilayer foils compositions of aluminium and carbon nanotubes is the deformation ε < 60% due to the scattering of conduction electrons at dislocations and ε=(70 ...96)% - due to their scattering on the boundaries between the layers (thermoelectric size effect)

  10. Phase analysis of nickel surface layer implanted by aluminium

    International Nuclear Information System (INIS)

    The experimental result of study of microstructure and phase composition in the surface zone of nickel target under intensive implantation of aluminium ions on a vacuum-arc and plasma flow source Raduga-5 are presented. It was established that the fine dispersed intermetallic precipitates Ni3Al and NiAl and the variable composition solid solution of aluminium in nickel are formed

  11. CAD implementation of design rules for aluminium extrusion dies

    NARCIS (Netherlands)

    Ouwerkerk, van Gijs

    2009-01-01

    Aluminium extrusion is an industrial forming process that is used to produce long profiles of a constant cross-section. This cross-section is shaped by the opening in a steel tool known as the die. The understanding of the mechanics of the aluminium extrusion process is still limited. The flow of al

  12. Spark counting technique with an aluminium oxide film

    International Nuclear Information System (INIS)

    Automatic spark counting of etch-pits on a polycarbonate film produced by nuclear fission fragments is now used for neutron monitoring in several countries. A method was developed using an aluminium oxide film instead of a polycarbonate as the neutron detector. Aluminium oxide films were prepared as follows: A cleaned aluminium plate as an anode and a nickel plate as a cathode were immersed in dilute sulfuric acid solution and electric current flowed between the electrodes at 12degC for 10-30 minutes. Electric current density was about 10 mA/cm2. The aluminium plate was then kept in boiling water for 10-30 minutes for sealing. The thickness of the aluminium oxide layer formed was about 1μm. The aluminium plate attached to a plate of suitable fissionable material, such as uranium or thorium, was irradiated with neutrons and set in a usual spark counter for fission track counting. One electrode was the aluminium plate and the other was an aluminized polyester sheet. Sparked pulses were counted with a usual scaler. The advantage of using spark counting with an aluminium oxide film for neutron monitoring is rapid measurement of neutron exposure, since chemical etching which is indispensable for spark counting with a polycarbonate detector film, is not needed. (H.K.)

  13. The peculiarities of scandium and yttrium dissolution in aluminium melt

    International Nuclear Information System (INIS)

    The investigation results of dissolution of scandium and yttrium in liquid aluminium at 973-1173 K are presented in this work. It was shown that coefficient value of yttrium diffusion in aluminium melt equals to 3,566-17,9070 m2/sec, and scandium 9,692-4,072 m2/sec.

  14. Haemodialysis related osteomalacia: a staining method to demonstrate aluminium

    OpenAIRE

    Buchanan, Malcolm RC; Ihle, Benno U; Dunn, Cheryl M

    1981-01-01

    A slight modification in tissue processing and staining technique enables a previously described method for staining aluminium to be used to demonstrate aluminium in osteomalacia associated with haemodialysis. The stain appears to be accurate in diagnosing this condition and may assist in establishing the diagnosis before severe osteomalacia develops.

  15. Replies to Challenges in the Field of Air Pollution Control in Foundry Plants

    Directory of Open Access Journals (Sweden)

    R. Margraf

    2012-09-01

    Full Text Available The solution of applications for air pollution control in foundries for iron and non-ferrous metals may not only be understood as theobservance of requested emission limit values at the stack outlet. An effective environmental protection already starts with the greatest possible capture of pollutants at the source with at the same time minimisation of the volume flow necessary for this. Independent of this, the downstream installed filtration system has to realise a degree of separation of definitely above 99%.Furthermore, when selecting the filter construction, attention has to be paid to a high availability. An even temporarily productionwithout filter will more and more no longer be accepted by residents and authorities. Incidents at the filter lead to a shutdown of the whole production.Additional measures for heat recovery while preparing concepts for filtration plants help to reduce the energy consumption and servefor a sustained conservation of environment.A consequent consideration of the items above is also condition for the fact that environmental protection in foundries remainsaffordable. The lecture deals with the subjects above from the point of view of a plant constructor.

  16. Tools and Strategies for Product Life Cycle Management ñ A Case Study in Foundry

    Science.gov (United States)

    Patil, Rajashekar; Kumar, S. Mohan; Abhilash, E.

    2012-08-01

    Advances in information and communication technology (ICT) have opened new possibilities of collaborations among the customers, suppliers, manufactures and partners to effectively tackle various business challenges. Product Life Cycle Management(PLM) has been a proven approach for Original Equipment Manufacturers (OEMs) to increase their productivity, improve their product quality, speed up delivery, and increase their profit and to become more efficient. However, their Tier 2 and Tier 3 suppliers like foundry industries are still in their infancy without adopting PLM. Hence to enhance their understanding, the basic concepts, the tools and strategies for PLM are presented is this paper. By selecting and implementing appropriate PLM strategies in a small foundry, an attempt was also made to understand the immediate benefits of using PLM tools (commercial PLM software and digital manufacturing tools). This study indicated a reduction in lead time and improved utilization of organizational resources in the production of automobile impeller. These observations may be further extrapolated to other multiproduct, multi-discipline and multi-customer companies to realize the advantages of using PLM technology

  17. Pore structure development of in-situ pyrolyzed coals for pollution prevention in iron foundries

    Energy Technology Data Exchange (ETDEWEB)

    Huang, He; Cannon, Fred S. [Department of Civil and Environmental Engineering, The Pennsylvania State University, 212 Sackett Building, University Park, PA 16802 (United States); Wang, Yujue [Department of Environmental Science and Engineering, Tsinghua University, Bejing, 100084 (China)

    2009-09-15

    A protocol was devised for preparing pyrolyzed coals that could be made in-situ at foundries to capture volatile organic compound (VOC) emission. This pyrolysis created extensive micropore volume in lignite over a broad range of temperature and time; and could use waste heat from cupola exhaust gases by a heat-exchange tube. For foundry application, moderate porous carbon with relatively uniform pores over wide ranges of temperature and time would be more practical than highly porous activated carbon (AC) that requires narrowly-controlled operations. This pyrolysis protocol was developed in a thermogravimetric analyzer (TGA) and in a small tube furnace, while using lignite, bituminous coal, and anthracite. The lignite yielded the most pore volume; and this was relatively uniform (0.1-0.13 mL/g of pores) while temperatures were 600-900 C, and times were 0-60 min. Smaller grain sizes yielded improved porosity; and this corresponded to more release of phenols and naphthalenes from smaller grains, as discerned by TGA-mass spectroscopy (MS). TGA-MS also revealed that improved pore development between 600-800 C corresponded to the release of CO{sub 2} and H{sub 2}O; and concurrently higher slurry pH linked to less oxygenated functionality. Adsorption of benzene was compared between the in-situ porous carbon and a commercial AC. (author)

  18. Foundry-compatible SOI waveguides with a graphene top layer for wideband wavelength conversion

    Science.gov (United States)

    Vermeulen, N.; Cheng, J. L.; Sipe, J. E.; Thienpont, H.

    2016-05-01

    The tremendous progress in the fabrication of highly confining silicon-on-insulator (SOI) waveguides has been very beneficial for four-wave-mixing (FWM)-based wavelength conversion applications. Nevertheless, to establish power-efficient and wideband FWM wavelength conversion, one typically requires long (cm-scale) SOI waveguides with dispersion-engineered cross-sections that do not comply with the fabrication constraints of multiproject- wafer-oriented silicon photonics foundries. In this paper, we numerically examine the opportunities for wideband wavelength conversion through FWM in a foundry-compatible SOI waveguide covered with the highly nonlinear two-dimensional material of graphene. When combining subwatt level pump powers with a short waveguide length of only a few hundreds of microns, perfectly phase-matched conversion with significant efficiencies close to 20 dB can be obtained over a more than 40 THz-wide signal band adjacent to the pump frequency. Because of the tunability of the graphene properties, it is also possible to obtain quasi-phase matched FWM conversion through a periodic sign reversal of the graphene third-order nonlinearity along the waveguide. Conversion efficiencies exceeding 30 dB can be achieved over a 3.4 THz-wide signal band that is situated as much as 58 THz away from the pump frequency. Finally, the graphene tunability also allows for switching between the perfectly phase-matched and quasi-phase-matched operation modes.

  19. Aluminium Alloy Cast Shell Development for Torpedoes

    Directory of Open Access Journals (Sweden)

    Vijaya Singh

    2005-01-01

    Full Text Available The sand-cast aluminium alloy cylindrical shells were developed for the advanced experimental torpedo applications. The components had intricate geometry, thin-walled sections, and stringent property requirements. The casting defects, such as shrinkage, porosity, incomplete filling of thin sections, cold shuts, inclusions and dimensional eccentricity, etc were found inthe initial castings trials. improvements in casting quality were achieved through modified methodology, selective chilling, risering, and by introducing ceramic-foam filters in the gatingsystem. The heat-treated and machined components met radiographic class I grade C/E standards, mechanical properties to BS1490 specifications, and leakage and hydraulic pressure testrequirements relevant for such applications.

  20. Dissolved aluminium in the Southern Ocean

    OpenAIRE

    Middag, R.; Slooten van, C.; Baar, H.J.W. de; Laan, P.

    2011-01-01

    Dissolved aluminium (Al) occurs in a wide range of concentrations in the world oceans. The concentrations of Al in the Southern Ocean are among the lowest ever observed. An all-titanium CTD sampling system makes it possible to study complete deep ocean sections of Al and other trace elements with the same high vertical resolution of 24 depths as normal for traditional CTD/Rosette sampling. Overall, 470 new data points of Al are reported for 22 full depth stations and 24 surface sampling posit...

  1. Roll casting of 5182 aluminium alloy

    OpenAIRE

    Haga, T; M. Mtsuo; D. Kunigo; Hatanaka, Y; R. Nakamuta; H. Watari; S. Kumai

    2009-01-01

    Purpose: of this paper is investigation of the ability of the high speed roll casting of 5182 aluminium alloy. Appropriate twin roll caster to cast the 5182 strip was researched.Design/methodology/approach: Method used in the present study was an unequal diameter twin roll caster and a vertical type high speed twin roll caster equipped with mild steel rolls without parting material.Findings: are that the vertical type high speed twin roll caster was effective to cast 5182 strip at high speed....

  2. On the Crystallization of Terbium Aluminium Garnet

    OpenAIRE

    Ganschow, S.; Klimm, D.; Reiche, P.; Uecker, R.

    2008-01-01

    Attempts to grow terbium aluminium garnet (Tb3Al5O12, TAG) by the Czochralski method lead to crystals of millimeter scale. Larger crystals could not be obtained. DTA measurements within the binary system showed that TAG melts incongruently at 1840 deg. C. The perovskite (TbAlO3, TAP) with a congruent melting point of 1930 deg. C is the most stable phase in this system. The region for primary crystallization of TAP covers the chemical composition of TAG and suppresses the primary crystallizati...

  3. Friction stir welding of single crystal aluminium

    DEFF Research Database (Denmark)

    Fonda, Richard Warren; Wert, John A.; Reynolds, A.P.;

    2007-01-01

    Friction stir welds were prepared in different orientations in an aluminium single crystal. The welds were quenched to preserve the microstructure surrounding the tool and then electron backscattered diffraction was used to reveal the generation of grain boundaries and the evolution of...... crystallographic texture around the tool in each weld. The extent of both dynamic recrystallisation and conventional recrystallisation varied considerably as a function of weld orientation. As the base plate begins to interact with the deformation field surrounding the tool, regions of the single crystal rotate to...

  4. Durability of Lacquered Aluminium Profile Considering Tropical Weather Conditions

    Directory of Open Access Journals (Sweden)

    Rigoberto Marrero Águila

    2013-11-01

    Full Text Available Searching for solutions against the degradation of materials by corrosion effect, is a common practice to use alloys such as aluminium instead of steel due to the advantages obtained. The lacquered aluminium profiles can substitute other materials like wood, in the carpentry production, becoming an economic saving. There is an increasingly use of aluminium replacing other traditional materials in the constructions in process, but its quality has been reduced in a considerable amount of installations. In this research, aluminium profiles from five different sources were submitted to a trial in natural exposition conditions at the Tropical weather condition Testing Lab, in order to evaluate their behaviour and establish, for the first time in our country, standing rules for lacquered aluminium profiles to be strictly fulfilled by manufacturers and importers. The results will allow modifying thickness standards of this type of coating, to guaranty its durability and to eliminate the failures provoked by our high severe weather conditions.

  5. Volatilisation and oxidation of aluminium scraps fed into incineration furnaces

    International Nuclear Information System (INIS)

    Highlights: ► Aluminium packaging partitioning in MSW incineration residues is evaluated. ► The amount of aluminium packaging recoverable from the bottom ashes is evaluated. ► Aluminium packaging oxidation rate in the residues of MSW incineration is evaluated. ► 80% of aluminium cans, 51% of trays and 27% of foils can be recovered from bottom ashes. - Abstract: Ferrous and non-ferrous metal scraps are increasingly recovered from municipal solid waste incineration bottom ash and used in the production of secondary steel and aluminium. However, during the incineration process, metal scraps contained in the waste undergo volatilisation and oxidation processes, which determine a loss of their recoverable mass. The present paper evaluates the behaviour of different types of aluminium packaging materials in a full-scale waste to energy plant during standard operation. Their partitioning and oxidation level in the residues of the incineration process are evaluated, together with the amount of potentially recoverable aluminium. About 80% of post-consumer cans, 51% of trays and 27% of foils can be recovered through an advanced treatment of bottom ash combined with a melting process in the saline furnace for the production of secondary aluminium. The residual amount of aluminium concentrates in the fly ash or in the fine fraction of the bottom ash and its recovery is virtually impossible using the current eddy current separation technology. The average oxidation levels of the aluminium in the residues of the incineration process is equal to 9.2% for cans, 17.4% for trays and 58.8% for foils. The differences between the tested packaging materials are related to their thickness, mechanical strength and to the alloy.

  6. New sheet aluminium qualities for low-cost lightweight constructions; Neue Aluminium-Blechqualitaeten fuer den kosteneffizienten Leichtbau

    Energy Technology Data Exchange (ETDEWEB)

    Bloeck, M.; Furrer, P. [Novelis Technology AG, Neuhausen (Switzerland)

    2005-11-01

    Aluminium alloys used for car bodies have a wide range of material characteristics. New developments focus on selective development of material and surface characteristics for obtaining sheet aluminium qualities optimized for specific applications. These and further measures taken by Novelis are to reduce material consumption, simplify process steps in motor car manufacturing and reducing the overall system cost. (orig.)

  7. Design of the lines of aluminium drawing. Part 2; Conception des filieres de filage d'aluminium. Partie 2

    Energy Technology Data Exchange (ETDEWEB)

    Cescutti, J.P.; Ravaille, N. [Pechiney, Div. Filiage, 75 - Paris (France)

    2005-12-15

    This work is the second part of the file 'design of the lines of aluminium drawing'. It gives elements for structuring the analysis of the progress ways in the field of the design of the lines of aluminium extrusion. (O.M.)

  8. Occupational exposure to beryllium in primary aluminium production.

    Science.gov (United States)

    Skaugset, Nils Petter; Ellingsen, Dag G; Dahl, Kari; Martinsen, Ivar; Jordbekken, Lars; Drabløs, Per Arne; Thomassen, Yngvar

    2012-02-01

    Alumina used in the production of primary aluminium contains Be which partly vaporises from the cryolite bath into the workroom atmosphere. Since Be may be toxic at lower exposure levels than previously thought, the personal exposure to Be among workers in 7 Norwegian primary smelters has been assessed. In total, 480 personal Respicon® virtual impactor full shift air samples have been collected during 2 sampling campaigns and analysed for water soluble Be, Al and Na using inductively coupled plasma optical emission spectrometry. In addition, water soluble F(-) has been measured by ion chromatography. The Be air concentrations in the inhalable, thoracic and respirable aerosol fractions have been calculated. The Be concentrations in the inhalable aerosol fraction vary between the different smelters. The highest GM concentration of Be in the inhalable fraction (122 ng m(-3), n = 30) was measured in the prebake pot room of a smelter using predominantly Jamaican alumina where also the highest individual air concentration of 270 ng m(-3) of Be was identified. The relative distribution of Be in the different aerosol fractions was fairly constant with the mean Be amount for the two sampling campaigns between 44-49% in the thoracic fraction expressed as % of the inhalable amount. Linear regression analysis shows a high correlation between water soluble Be, Al, F and Na describing an average measured chemical bulk composition of the water soluble thoracic fraction as Na(5.7)Al(3.1)F(18). Be is likely to be present as traces in this particulate matter by replacing Al atoms in the condensed fluorides and/or as a major element in a nanoparticle sized fluoride. Thus, the major amount of Be present in the work room atmosphere of Al smelter pot rooms will predominantly be present in combination with substantial amounts of water soluble Al, F and Na. PMID:21993554

  9. Analysis of total metals in waste molding and core sands from ferrous and non-ferrous foundries.

    Science.gov (United States)

    Miguel, Roberto E; Ippolito, James A; Leytem, April B; Porta, Atilio A; Banda Noriega, Roxana B; Dungan, Robert S

    2012-11-15

    Waste molding and core sands from the foundry industry are successfully being used around the world in geotechnical and soil-related applications. Although waste foundry sands (WFSs) are generally not hazardous in nature, relevant data is currently not available in Argentina. This study aimed to quantify metals in waste molding and core sands from foundries using a variety of metal-binder combinations. Metal concentrations in WFSs were compared to those in virgin silica sands (VSSs), surface soils and soil guidance levels. A total analysis for Ag, Al, Ba, Be, Cd, Co, Cr, Cu, Fe, Mg, Mn, Mo, Ni, Pb, Sb, Te, Tl, V, and Zn was conducted on 96 WFSs and 14 VSSs collected from 17 small and medium-sized foundries. The majority of WFSs analyzed, regardless of metal cast and binder type, contained metal concentrations similar to those found in VSSs and native soils. In several cases where alkyd urethane binder was used, Co and Pb concentrations were elevated in the waste sands. Elevated Cr, Mo, Ni, and Tl concentrations associated with VSSs should not be an issue since these metals are bound within the silica sand matrix. Because of the naturally low metal concentrations found in most WFSs examined in this study, they should not be considered hazardous waste, thus making them available for encapsulated and unencapsulated beneficial use applications. PMID:22738693

  10. Value-Chain Dynamics of the West Point Foundry, 1817-1911: A Historical Case Analysis in Marketing

    Science.gov (United States)

    Petkus, Ed, Jr.

    2013-01-01

    This case provides the opportunity for students to explore marketing and value/supply-chain dynamics in a unique historical context. The West Point Foundry (WPF), located in Cold Spring, New York, was one of the most important manufacturing ventures in the United States from 1817 to 1911. The case outlines the supply-chain details of the WPF as…

  11. TECHNOLOGICAL COMPLEX OF EQUIPMENT FOR REFINING AND CASTING OF STEEL AND ALLOYS IN THE FOUNDRY AND STEEL INDUSTRIES

    Directory of Open Access Journals (Sweden)

    V. I. Zolotukhin

    2015-05-01

    Full Text Available Vulcan TM is a small innovative company, specializing in the manufacture of steel and alloys casting systems and refractory accessories.Available for foundry and metallurgical industries, special technological equipment, designed and manufactured by LLC NPP “Vulkan-TM.”

  12. Aluminium and its alloys: weldability, welding metallurgy; L'aluminium et ses alliages: soudabilite, metallurgie du soudage

    Energy Technology Data Exchange (ETDEWEB)

    Boucher, Ch.

    2000-07-01

    The aim of this book is to give technological and use elements of the welding processes as well as the knowledge in weldability and metallurgy required for a better control of the welding of aluminium alloys. In the first part are detailed the generalities on aluminium alloys, their properties and uses sectors. The bases of the physical metallurgy of the aluminium alloys are dealt with too. The second part concerns the welding and the related techniques as well as the properties of the assemblies. Several supplements give useful data for the construction with aluminium alloys. This book is particularly devoted to engineers and technicians using or having to use for the first time the welding of aluminium alloys. (O.M.)

  13. Reactions on carbon anodes in aluminium electrolysis

    Energy Technology Data Exchange (ETDEWEB)

    Eidet, Trygve

    1997-12-31

    The consumption of carbon anodes and energy in aluminium electrolysis is higher than what is required theoretically. This thesis studies the most important of the reactions that consume anode materials. These reactions are the electrochemical anode reaction and the airburn and carboxy reactions. The first part of the thesis deals with the kinetics and mechanism of the electrochemical anode reaction using electrochemical impedance spectroscopy. The second part deals with air and carboxy reactivity of carbon anodes and studies the effects of inorganic impurities on the reactivity of carbon anodes in the aluminium industry. Special attention is given to sulphur since its effect on the carbon gasification is not well understood. Sulphur is always present in anodes, and it is expected that the sulphur content of available anode cokes will increase in the future. It has also been suggested that sulphur poisons catalyzing impurities in the anodes. Other impurities that were investigated are iron, nickel and vanadium, which are common impurities in anodes which have been reported to catalyze carbon gasification. 88 refs., 92 figs., 24 tabs.

  14. Study on aluminium-based single films.

    Science.gov (United States)

    Vinod Kumar, G S; García-Moreno, F; Babcsán, N; Brothers, A H; Murty, B S; Banhart, J

    2007-12-28

    In the present paper the authors studied isolated metallic films made from the same material used for making metallic foams, and then characterised their properties. Metal films were made from a liquid aluminium alloy reinforced with ceramic particles of known concentration. Melts without such particles were also investigated. It is shown that stable films could not be made from Al-Si alloy having no particles, and just extremely thin and fragile films could be made from commercially-pure Al. In contrast, aluminium alloys containing particles such as SiC and TiB(2) allowed pulling thin, stable films, which did not rupture. Significant thinning of films was observed when the particle concentration in the melt decreased. By in situ X-ray monitoring of liquid films during pulling, film thickness and drainage effects within the liquid film could be studied. The morphology and microstructure of films was characterised after solidification. Our work shows that the question of how foams are stabilised can be studied using a simplified system such as a film, instead of having to deal with the multitude of different structural elements present in a foam. PMID:18060172

  15. Aluminium matrix composites: Challenges and opportunities

    Indian Academy of Sciences (India)

    M K Surappa

    2003-02-01

    Aluminium matrix composites (AMCs) refer to the class of light weight high performance aluminium centric material systems. The reinforcement in AMCs could be in the form of continuous/discontinuous fibres, whisker or particulates, in volume fractions ranging from a few percent to 70%. Properties of AMCs can be tailored to the demands of different industrial applications by suitable combinations of matrix, reinforcement and processing route. Presently several grades of AMCs are manufactured by different routes. Three decades of intensive research have provided a wealth of new scientific knowledge on the intrinsic and extrinsic effects of ceramic reinforcement vis-a-vis physical, mechanical, thermo-mechanical and tribological properties of AMCs. In the last few years, AMCs have been utilised in high-tech structural and functional applications including aerospace, defence, automotive, and thermal management areas, as well as in sports and recreation. It is interesting to note that research on particle-reinforced cast AMCs took root in India during the 70’s, attained industrial maturity in the developed world and is currently in the process of joining the mainstream of materials. This paper presents an overview of AMC material systems on aspects relating to processing, microstructure, properties and applications.

  16. Aluminium alloys containing iron and nickel

    International Nuclear Information System (INIS)

    The first part of this report addresses mechanism, kinetics and structure factors of aluminium alloys containing iron and nickel in water and high temperature steam. The studied alloys contain from 0.3 to 0.7 per cent of iron, and 0.2 to 1.0 per cent of nickel. Corrosion resistance and corrosion structure have been studied. The experimental installation, process and samples are presented. Corrosion structures in water at 350 C are identified and discussed (structure of corrosion products, structure of metal-oxide interface), and then in steam at different temperatures (350-395 C). Corrosion kinetics is experimentally studied (weight variation in time) in water at 350 C and in steam at different temperatures. Reactions occurring at over-heated steam (more than 400 C) are studied, and the case of welded alloys is also addressed. The second part addresses the metallurgical mechanism and processes influencing aluminium alloy resistance to corrosion by high temperature water as it appeared that separated phases protect the solid solution through a neighbourhood action. In order to avoid deep local corrosions, it seems necessary to multiply protective phases in an as uniform as possible way. Some processes enabling this result are described. They belong to conventional metallurgy or to powder metallurgy (with sintering and extrusion)

  17. Lung scintigraphy evaluation in workers exposed to abrasive dusts

    International Nuclear Information System (INIS)

    The production process of abrasives use aluminium, or silicon carbide a synthetic material with a hardness only slightly less than that of a diamond. It is popularly known as carborundum since it was first manufactured as an abrasive in 1891, produced by the fusion of high grade silica and petroleum coke with sawdust. For many years silicon carbide was thought not to give rise to pulmonary lesions. Recently several researchers suggested the existence of a carborundum pneumoconiosis. The aim of this study was to evaluate the role of the pulmonary clearance of 99m Technetium chelated to diethylene-triamine penta-acetate (99m Tc DTPA), and 67 Gallium lung scanning in workers exposed to abrasive dusts. Thirty seven subjects, 13 smokers and 24 nonsmokers and ex smokers were studied. In 32 (86,48%) 67 Gallium lung scanning was positive including 13 (40,62%) retired workers. We conclude that non smoking workers of abrasives plants have a pulmonary alveolar epithelial permeability disturbance similar as observed in smoking workers and smoking controls. Most workers, ex-workers of these industries and in patients with carborundum pneumoconiosis there is an evidence of pulmonary inflammation measured with abnormal 67 Gallium lung scan. (author)

  18. Environmental impact of some trace elements emission from the work environment of Atbara Cement Factory and Atbara Railway Foundry

    International Nuclear Information System (INIS)

    This work was performed to evaluate the chemical pollution level by some trace elements at the work environment of Atbara Cement Factory (ACF) and Atbara Railway Foundry (ARF). Samples of soil and air were collected from the two sites study, ACF and ARF. To assess the environmental impact of these industrial complexes, the samples were collected from sites expected to be free from industrial emission to serve as control. Plant samples were also collected from (ACF) and the control site. The samples were analyzed and the concentrations of K, Na, Mn, Fe, Cu, Zu and Pb were determined using three analytical techniques: Atomic absorption spectroscopy (AAS), X-ray fluorescence (X RF), and flame emission photometry (FEP). Soil samples were chemically fractionated using separation methods and the solutions were analyzed using AAS methods and FEP to determine the chemical form of the elements. The quality of the data was achieved through the analysis of certified reference materials. The results of this study were compared with previous literature. The data were treated by calculating enrichment factor and statistically by multivariate analysis such as, principle component analysis and cluster analysis. The findings of the study were concluded as follows. The effect of emission from both sites is very clear when the concentrations of the studied trace elements in soil and air samples are compared with the respective concentrations at the control site. Higher values of these elements are found at ARF and slightly high at ACF. The elements which can be attributed to industrial emission are noticeably higher at ARF, for example Cu is forty times as higher as compared to the control site. While Zn is slightly high and Pb is very high. The same remarks are further confirmed by enrichment factor calculation. For soil samples enrichment factor was obtained for two groups of elements, the enriched group includes the elements Pb, Cu and Zn which have enrichment factors higher in

  19. The Synthetic Aperture Radar Science Data Processing Foundry Concept for Earth Science

    Science.gov (United States)

    Rosen, P. A.; Hua, H.; Norton, C. D.; Little, M. M.

    2015-12-01

    Since 2008, NASA's Earth Science Technology Office and the Advanced Information Systems Technology Program have invested in two technology evolutions to meet the needs of the community of scientists exploiting the rapidly growing database of international synthetic aperture radar (SAR) data. JPL, working with the science community, has developed the InSAR Scientific Computing Environment (ISCE), a next-generation interferometric SAR processing system that is designed to be flexible and extensible. ISCE currently supports many international space borne data sets but has been primarily focused on geodetic science and applications. A second evolutionary path, the Advanced Rapid Imaging and Analysis (ARIA) science data system, uses ISCE as its core science data processing engine and produces automated science and response products, quality assessments and metadata. The success of this two-front effort has been demonstrated in NASA's ability to respond to recent events with useful disaster support. JPL has enabled high-volume and low latency data production by the re-use of the hybrid cloud computing science data system (HySDS) that runs ARIA, leveraging on-premise cloud computing assets that are able to burst onto the Amazon Web Services (AWS) services as needed. Beyond geodetic applications, needs have emerged to process large volumes of time-series SAR data collected for estimation of biomass and its change, in such campaigns as the upcoming AfriSAR field campaign. ESTO is funding JPL to extend the ISCE-ARIA model to a "SAR Science Data Processing Foundry" to on-ramp new data sources and to produce new science data products to meet the needs of science teams and, in general, science community members. An extension of the ISCE-ARIA model to support on-demand processing will permit PIs to leverage this Foundry to produce data products from accepted data sources when they need them. This paper will describe each of the elements of the SAR SDP Foundry and describe their

  20. Effect of Aluminium Content in Aluminium Pillared Montmorillonite To Its Surface Acidity Properties

    Directory of Open Access Journals (Sweden)

    Is Fatimah

    2011-07-01

    Full Text Available Aluminium pillared montmorillonites from Indonesian natural montmorillonite has been prepared using Al13 Keggin ion pillaring precursor in varied concentrations. Herein we studied their characterization and catalysis application for esterification reaction. X-ray diffraction (XRD, energy dispersive x-ray analysis (EDX, and BET gas sorption analysis were employed to characterize the prepared materials besides the characterization on surface acidity by pyridine and n-butylammine adsorptions and FTIR analysis. The result showed that significant improvement on physicochemical character data was obtained by a pillarization process. Such a process also provided improvements on catalytic activities in esterification reactions. The effect of aluminium content on material characters was discussed in this paper. It was observed from the catalytic activity tests that pillared montmorillonite samples demonstrated higher activity in esterification reaction relative to the raw montmorillonite. It was found that surface profile of materials consist of specific surface area, pore volume and Lewis acidity were significantly affect the catalyst activity.

  1. Preparation of Aluminium Oxynitride by Carbothermal Reduction of Aluminium Oxide in a Flowing N2 Atmosphere

    Institute of Scientific and Technical Information of China (English)

    LIYa-wei; YUANRun-zhang; 等

    1996-01-01

    Carbothermal reduction of alumina into aluminium oxynitride(AlON) spinel in a flowing nitrogen atmosphere was studied.The effects of Al2O3/C ratio temperature,soaking time,heating rate molding pressure of samples,and nitrogen flow rate on reactions were investigated.Then the stability of AlON was elucidated and AlON wa confirmed as an intermediate compound in reduction of alumina.

  2. INTEROGATION OF THE MANUFACTURING ROUTE OF ALUMINIUM AA 1050 USED IN LITHOGRAPHIC APPLICATION

    OpenAIRE

    Witkowska, Malgorzata Danuta

    2013-01-01

    The aluminium AA1050 alloy, known as commercially pure aluminium, contains 99.5% Al, together with Fe and Si as major alloying elements. During fabrication of aluminium substrates for lithographic printing plates in Bridgnorth Aluminium Ltd, the AA 1050 aluminium alloy proceeds through various stages of thermomechanical processing, with the conditions at each processing stage influencing the microstructure of the final coil. Because of its specific gravity, tensile strength, surface performa...

  3. Effect of filtration on reoxidation proceses in aluminium alloys

    Directory of Open Access Journals (Sweden)

    D. Bolibruchova

    2010-01-01

    Full Text Available This article is focused on reoxidation processes during filtration of aluminium alloys. Many of our experimental works pointed out, that using filtration media placed in gating system causes reoxidation of poured aluminium alloy. Main aim of our latest work was to validate our arguments, that filter in gating system can be considered as obstacle for continuous pouring, with help of computer simulations. This article is only a small part of our researches focused on reoxidation processes during filtration of aluminium alloys.

  4. Aluminium: Aluminij: kovina izbire: the metal of choice:

    OpenAIRE

    Gándara, María Josefa Freiría

    2013-01-01

    This article summarizes the importance of aluminium as the metal of choice formany applications. Aluminium is a lightweight, durable metal. It is silvery in appearance when freshly cut, is a good conductor of heat and electricity, and is easily shaped by moulding and extruding. Aluminium has two main advantages when compared with other metals. Firstly, it has a low density, about one-third that of iron and copper. Secondly, although it reacts rapidly with the oxygen in air, it forms a thin, t...

  5. Cold forming of aluminium - State of the art

    DEFF Research Database (Denmark)

    Bay, Niels

    1997-01-01

    The ongoing development of cold forging technology has been manifested lately by the increasing application of components in cold forged aluminium alloys. Applying precipitation hardening alloys components with great strength/weight ratio can be produced with a strength comparable to that of...... unalloyed steel. After description of the different types of alloys and their individual properties and applications, the special requirements for tool design by cold forging in aluminium is discussed. Finally, a large number of industrial examples on cold forged aluminium components are presented. (C) 1997...

  6. Radiation-induced creep of copper, aluminium and their alloys

    International Nuclear Information System (INIS)

    The results of creep studies on copper, aluminium and their alloys with and without neutron irradiation are presented. The experiments are carried out at the WWR-K reactor at the neutron fluence of 1.4.1016 n/m2.s (2.5.1016 n/m2.s, E>0.1 MeV). Polycrystalline copper (99.99 and 99.95%), aluminium (99.99%) and the alloys of copper with 4 at% of titanium, of aluminium with 4.2% of copper are studied within the temperature interval 0.31-0.51 Tm. (orig.)

  7. Optimization of Magnesium Metal into Commercially Pure Aluminium

    Directory of Open Access Journals (Sweden)

    Vandana J Rao

    2014-02-01

    Full Text Available The present investigation, involve development of Al-Mg systems by addition of magnesium into commercially pure aluminium. The amounts of magnesium added into commercially pure aluminium are of 1 and 2 wt%. The recoveries of magnesium are around 85-90%.Remaining Mg react with oxygen and float on the liquid aluminium. Presence of magnesium creates two phenomena. One is solid solution hardening and other is intermetallics formation. Both the phenomena checked by microstructural changes and by measuring the electrical conductivity values. By increasing the Mg, content mechanical properties (hardness and tensile strength increases and electrical conductivity decreases.

  8. Corrosion issues of powder coated AA6060 aluminium profiles

    DEFF Research Database (Denmark)

    Din, Rameez Ud; Valgarðsson, Smári; Jellesen, Morten Stendahl;

    2015-01-01

    In this study detailed microstructural investigation of the reason for unexpected corrosion of powder coated aluminium alloy AA6060 windows profiles has been performed. The results from this study reveals that the failure of the window profiles was originated from the surface defects present...... on the extruded AA6060 aluminium profile after metallurgical process prior to powder coating. Surface defects are produced due to intermetallic particles in the alloy, which disturb the flow during the extrusion process. The corrosion mechanism leading to the failure of the powder coated AA6060 aluminium profiles...

  9. Study of fatigue behaviour of 7475 aluminium alloy

    Indian Academy of Sciences (India)

    B B Verma; J D Atkinson; M Kumar

    2001-04-01

    Fatigue properties of a thermomechanically treated 7475 aluminium alloy have been studied in the present investigation. The alloy exhibited superior fatigue life compared to conventional structural aluminium alloys and comparable stage II crack growth rate. It was also noticed that the fatigue crack initiated from a surface grain and the crack extension was dominated by ductile striations. Analysis also revealed that this alloy possessed fracture toughness and tensile properties superior to that noticed with other structural aluminium alloys. Therefore the use of this alloy can safely reduce the overall weight of the aircraft.

  10. Mechanical alloying of aluminium-lithium-magnesium alloy powders

    International Nuclear Information System (INIS)

    The production of high-purity aluminium-lithium-magnesium alloy powders, by mechanical alloying through grinding in a vibratory mill under high vacuum at room temperature, is described in details. The source materials for the grinding mixture were: aluminium-lithium alloy powder obtained by thermal vacuum-dehydrogenization of AlLiH4 hydride; magnesium metal powder; and chemically deoxidized aluminium metal powder. The implications which arose from the high reactivity of the component elements are discussed, and the measures taken to overcome them are described. The procedures used for the chemical analysis and powder characterization are given. (orig.)

  11. Aluminium content of some foods and food products in the USA, with aluminium food additives.

    Science.gov (United States)

    Saiyed, Salim M; Yokel, Robert A

    2005-03-01

    The primary objective was to determine the aluminium (Al) content of selected foods and food products in the USA which contain Al as an approved food additive. Intake of Al from the labeled serving size of each food product was calculated. The samples were acid or base digested and analysed for Al using electrothermal atomic absorption spectrometry. Quality control (QC) samples, with matrices matching the samples, were generated and used to verify the Al determinations. Food product Al content ranged from Cheese in a serving of frozen pizzas had up to 14 mg of Al, from basic sodium aluminium phosphate; whereas the same amount of cheese in a ready-to-eat restaurant pizza provided 0.03-0.09 mg. Many single serving packets of non-dairy creamer had approximately 50-600 mg Al kg(-1) as sodium aluminosilicate, providing up to 1.5 mg Al per serving. Many single serving packets of salt also had sodium aluminosilicate as an additive, but the Al content was less than in single-serving non-dairy creamer packets. Acidic sodium aluminium phosphate was present in many food products, pancakes and waffles. Baking powder, some pancake/waffle mixes and frozen products, and ready-to-eat pancakes provided the most Al of the foods tested; up to 180 mg/serving. Many products provide a significant amount of Al compared to the typical intake of 3-12 mg/day reported from dietary Al studies conducted in many countries. PMID:16019791

  12. Models and Algorithms for Production Planning and Scheduling in Foundries – Current State and Development Perspectives

    Directory of Open Access Journals (Sweden)

    A. Stawowy

    2012-04-01

    Full Text Available Mathematical programming, constraint programming and computational intelligence techniques, presented in the literature in the field of operations research and production management, are generally inadequate for planning real-life production process. These methods are in fact dedicated to solving the standard problems such as shop floor scheduling or lot-sizing, or their simple combinations such as scheduling with batching. Whereas many real-world production planning problems require the simultaneous solution of several problems (in addition to task scheduling and lot-sizing, the problems such as cutting, workforce scheduling, packing and transport issues, including the problems that are difficult to structure. The article presents examples and classification of production planning and scheduling systems in the foundry industry described in the literature, and also outlines the possible development directions of models and algorithms used in such systems.

  13. The analysis of the wax foundry models fabrication process for the CPX3000 device

    Directory of Open Access Journals (Sweden)

    G. Budzik

    2011-04-01

    Full Text Available The paper presents possibilities of creating wax founding models by means of CPX3000 device. The device is used for Rapid Prototypingof models made of foundry wax in an incremental process. The paper also presents problems connected with choosing technologicalparameters for incremental shaping which influence the accuracy of created models. Issues connected with post-processing are alsodescribed. This process is of great importance for obtaining geometrically correct models. The analysis of parameters of cleaning models from supporting material is also presented. At present CPX3000 printer is the first used in Poland device by 3D Systems firm for creating wax models. The printer is at The Faculty of Mechanical Engineering at Rzeszów University of Technology.

  14. The erosion resistance of tool alloys in foundry melt the Zamak 4 - 1

    Science.gov (United States)

    Muhametzyanova, GF; Kolesnikov, M. S.; Muhametzyanov, I. R.

    2016-06-01

    The paper considers the resistance against erosion dissolution in the melt of foundry Zamak 4 - 1 die steels used for press machine parts manufacturing for injection molding, and hard alloys system WC - Co. It is established that the solubility in the melt Zamak - 4 - 1 steel of 4H5MFS and DI - 22 are promising for the parts fabrication of metal-wire casting machines of CLT and IDRA types. A significant reserve to increase the resistance of metal wires is the use of cast steel, as well as in electroslag and electro-beam remelting options. Metal-ceramic alloy doped with chromium VK25H may be recommended for reinforcement of heavily loaded parts of the press-nodes of hot casting machines under pressure.

  15. Application of Layer-by-Layer Solidification Principle to Optimization of Large Chain Wheel Foundry Technology

    Institute of Scientific and Technical Information of China (English)

    李日; 毛协民; 柳百成; 李文珍

    2003-01-01

    In order to get a sound casting of the alloy with a solidification range, the principle of directional solidification (DS) and the layer-by-layer solidification(LBLS) should be followed, especially in designing foundry process of steel cas/dng. Using the principles, the reasons for the forming of the defects on the surface of the chain wheels teeth and groove and the forming of MT (magneldc particle testing) thin lines were analyzed. The results of the metallographic observation and the numerical simulation show that the low temperature gradient results in a wider mushy zone at the S/L interface that causes the defects and MT thin lines on the surface of the chain wheel casting. Bvsed on the anslysis, a new casUng technology of the chain wheel was designed and used in the casting production successfully.

  16. Views of the workers

    International Nuclear Information System (INIS)

    This paper is written from the perspective of the worker. As such it presents the workers' viewpoint with respect to the present status and problems to be solved with regard to occupational exposure. (author)

  17. Coal worker's pneumoconiosis

    Science.gov (United States)

    ... this page: //medlineplus.gov/ency/article/000130.htm Coal worker's pneumoconiosis To use the sharing features on this page, please enable JavaScript. Coal worker's pneumoconiosis is a lung disease that results ...

  18. Orbital friction stir welding of aluminium pipes

    International Nuclear Information System (INIS)

    Friction stir welding (FSW) was originally developed for flat plates. This contribution shows how it can be applied to the welding of aluminium pipes. Pipes made of AlMG 3 (EN5754), AlMg 4.5Mn (EN5083) and AlMgSi 0.5 (EN6106) with dimensions of Da 600 and 520 x 10-8 mm were welded. The FSW orbital system comprises an annular cage with integrated FSW head, a hydraulic system, and a control unit. The welds were tested successfully according to EN 288. The mechanical and technical properties of the welds were somewhat better than with the TIG orbital process, and welding times were about 40 percent shorter

  19. Silane based coating of aluminium mold

    DEFF Research Database (Denmark)

    2013-01-01

    A method of preparing an aluminum mold for injection molding is provided, the method comprises the steps of providing an aluminum mold having a least one surface, subjecting the at least one surface to a gas or liquid phase silane to thereby form an anti-stiction coating, the anti-stiction coating...... comprising a chemically bonded monolayer of silane compounds on the at least one surface wherein the silane is a halogenated silane. The at least one surface coated with the anti-stiction coating may be configured to withstand an injection molding process at a pressure above 100 MPa. Furthermore, a mold...... having at least one closed cavity is provided, at least one surface of the at least one cavity being an aluminium surface coated with a silane based coating layer. The silane based anti-stiction coating improves the anti-stiction properties of the mold which may allow for molding and demolding of...

  20. Mechanical behaviour of aluminium-lithium alloys

    Indian Academy of Sciences (India)

    N Eswara Prasad; A A Gokhale; P Rama Rao

    2003-02-01

    Aluminium-lithium alloys hold promise of providing a breakthrough response to the crying need for lightweight alloys for use as structurals in aerospace applications. Considerable worldwide research has gone into developing a range of these alloys over the last three decades. As a result, substantial understanding has been developed of the microstructure-based micromechanisms of strengthening, of fatigue and fracture as well as of anisotropy in mechanical properties. However, these alloys have not yet greatly displaced the conventionally used denser Al alloys on account of their poorer ductility, fracture toughness and low cycle fatigue resistance. This review aims to summarise the work pertaining to study of structure and mechanical properties with a view to indicate the directions that have been and can be pursued to overcome property limitations.

  1. Experimental analysis of cut welding in aluminium

    DEFF Research Database (Denmark)

    Dorph, Pernille; De Chiffre, Leonardo; Bay, Niels

    1993-01-01

    Cut welding is a newly developed cold pressure welding process. In the present work, an experimental investigation was carried out analyzing the mechanisms involved in cut welding of a block to a strip. Experiments were carried out in technically pure aluminium. The investigation has involved...... tensile testing and metallographic investigations of the welds. The results show that this variant of cut welding is a very reproducible process giving a weld strength equal to 30-40% the strength of the parent material. The experiments have shown that the reason for this relatively low strength is an...... uneven pressure distribution along the weld due to a wave formed during sliding. Attempts to alter the material flow during sliding are presented....

  2. Adsorption of aluminium by stream particulates.

    Science.gov (United States)

    Tipping, E; Ohnstad, M; Woof, C

    1989-01-01

    An experimental study was made of the adsorption of aluminium by fine particulates from Whitray Beck, a hill stream in NW England. Adsorption increased with Al(3) activity, pH and concentration of particles, and could be quantitatively described by the empirical equation: [Formula: see text] [particles] where square brackets indicate concentrations, curly brackets, activities, and alpha, beta and gamma are constants with values of 5.14x10(-10) (mol litre(-1))(2.015) (g particles litre(-1))(-1), 0.457, and 1.472, respectively. For the experimental data, the equation gave a correlation ratio of 0.99. The equation accounts reasonably well for the adsorption of Al by particulates from seven other streams. In applying the equation, it must be borne in mind that the desorption kinetics of Al depend on pH, and rapid reversibility (or=10%) of total monomeric Al. PMID:15092454

  3. What makes workers happy?

    OpenAIRE

    Van Der Meer, Peter H; Wielers, Rudi

    2011-01-01

    Abstract This article answers the question what makes workers happy?. It does so by combining insights from micro-economics, sociology and psychology. Basis is the standard utility function of a worker that includes income and hours of work and is elaborated with job characteristics. In this way it is possible to answer whether part-time workers are happier than full-time workers. The utility function is estimated on basis of the European Social Survey 2004 which contains all neces...

  4. Beyond barriers – A case study on driving forces for improved energy efficiency in the foundry industries in Finland, France, Germany, Italy, Poland, Spain, and Sweden

    International Nuclear Information System (INIS)

    Highlights: • Results are based on a questionnaire in the European foundry industry. • The energy efficiency potential is assed to be 7.5% of the total energy use. • Most important drivers to and barriers for energy efficiency are financial followed by organizational. • EPC is used among 23% of the foundries, third party financing among 12%. • Large energy management improvement potentials are uncovered. - Abstract: Energy management plays an important role in the transformation of industrial energy systems towards improved energy efficiency and increased sustainability. This paper aims to study driving forces for improved energy efficiency in some European energy-intensive foundry industries. The investigation has been conducted as a multiple case study involving 65 foundries located in Finland, France, Germany, Italy, Poland, Spain, and Sweden. The most relevant perceived driving forces were found to be financially related, followed by organizational driving forces. Nevertheless, some differences can be appreciated according to the firm’s size and country. Almost half of the studied foundries lack a long-term energy strategy, about one-fourth stated that they have used Energy Performance Contracting (EPC), and only approximately one in ten foundries have used Third Party Financing (TPF). Among the studied foundries, three out of five have conducted an energy audit. On average, the energy saving potential according to the respondents is stated to be 7.5%. In conclusion, energy management in the European foundry industry, despite increasing energy prices and extensive energy policy actions taken by the EU, still seems to have great improvement potential, calling for future research and policy actions in the field

  5. Beyond barriers – A case study on driving forces for improved energy efficiency in the foundry industries in Finland, France, Germany, Italy, Poland, Spain, and Sweden

    OpenAIRE

    Thollander, Patrik; Backlund, Sandra; Trianni, Andrea; Cagno, Enrico

    2013-01-01

    Energy management plays an important role in the transformation of industrial energy systems towards improved energy efficiency and increased sustainability. This paper aims to study driving forces for improved energy efficiency in some European energy-intensive foundry industries. The investigation has been conducted as a multiple case study involving 65 foundries located in Finland, France, Germany, Italy, Poland, Spain, and Sweden. The most relevant perceived driving forces were found to b...

  6. Aluminium leaching from red mud by filamentous fungi.

    Science.gov (United States)

    Urík, Martin; Bujdoš, Marek; Milová-Žiaková, Barbora; Mikušová, Petra; Slovák, Marek; Matúš, Peter

    2015-11-01

    This contribution investigates the efficient and environmentally friendly aluminium leaching from red mud (bauxite residue) by 17 species of filamentous fungi. Bioleaching experiments were examined in batch cultures with the red mud in static, 7-day cultivation. The most efficient fungal strains in aluminium bioleaching were Penicillium crustosum G-140 and Aspergillus niger G-10. The A. niger G-10 strain was capable to extract up to approximately 141 mg·L(-1) of aluminium from 0.2 g dry weight red mud. Chemical leaching with organic acids mixture, prepared according to A. niger G-10 strain's respective fungal excretion during cultivation, proved that organic acids significantly contribute to aluminium solubilization from red mud. PMID:26365318

  7. Corrosion of spent nuclear fuel aluminium cladding in ordinary water

    International Nuclear Information System (INIS)

    Corrosion of aluminium alloy cladding of spent nuclear fuel elements in ordinary water is examined in the spent fuel storage pool of the RA research reactor at the Vinca Institute of Nuclear Sciences, Belgrade, Serbia and Montenegro. Experimental examinations are carried out within framework of the International Atomic Energy Agency (IAEA) Coordinated Research Project (CRP) 'Corrosion of Research Reactor Aluminium-Clad Spent Fuel in Water', Phase II. Racks with coupons made of different aluminium alloys were exposed to water influence for period of six months to six years. The project comprises also activities on monitoring of the water chemistry and radioactivity in the storage pool. Visual and microscopic examinations of surfaces of aluminium coupons of the test racks have been done recently and results were presented in this paper confirming strong influence of water quality and exposition time to corrosion process. (author)

  8. Advances in development and application of aluminium batteries

    DEFF Research Database (Denmark)

    Qingfeng, Li; Zhuxian, Qiu

    2001-01-01

    Aluminium has long attracted attention as a potential battery anode because of its high theoretical voltage and specific energy. The protective oxide layer at aluminium surface is however detrimental to its performance to achieve its reversible potential, and also causing the delayed activation of...... anode. The oxide layer can be removed by e.g. amalgamation but this will result in accelerated corrosion and poor shelf life. These difficulties have been successfully overcome by developing alloying elements and electrolyte additives in the recent years. The literature review also includes various...... aluminium batteres, especially aluminium-air batteries, and a wide range of their applications from emergency power supplies, reserve batteries field portable batteries, to batteries for electric vehicles and underwater propulsion....

  9. Deposition of aluminium nanoparticles using dense plasma focus device

    International Nuclear Information System (INIS)

    Plasma route to nanofabrication has drawn much attention recently. The dense plasma focus (DPF) device is used for depositing aluminium nanoparticles on n-type Si (111) wafer. The plasma chamber is filled with argon gas and evacuated at a pressure of 80 Pa. The substrate is placed at distances 4.0 cm, 5.0 cm and 6.0 cm from the top of the central anode. The aluminium is deposited on Si wafer at room temperature with two focused DPF shots. The deposits on the substrate are examined for their morphological properties using atomic force microscopy (AFM). The AFM images have shown the formation of aluminium nanoparticles. From the AFM images, it is found that the size of aluminium nanoparticles increases with increase in distance between the top of anode and the substrate for same number of DPF shots.

  10. Aluminium foam sandwich panels: manufacture, metallurgy and applications

    Energy Technology Data Exchange (ETDEWEB)

    Banhart, J. [Hahn-Meitner-Institut, TU Berlin (Germany); Seeliger, H.W. [Alm GmbH, Saarbruecken (Germany)

    2008-09-15

    Sandwich panels consisting of a highly porous aluminium foam core and aluminium alloy face sheets are manufactured by roll-bonding aluminium alloy sheets to a densified mixture of metal powders - usually Al-Si or Al-Si-Cu alloys with 6-8% Si and 3-10% Cu - and titanium hydride, and foaming the resulting three-layer structure by a thermal treatment. We review the various processing steps of aluminium foam sandwich (AFS) and the metallurgical processes during foaming, compare the process to alternative ways to manufacture AFS, e.g. by adhesive bonding, and give an overview of the available literature. Two ways to treat AFS after foaming are presented, namely forging and age-hardening. Some current and potential applications are described and the market potential of AFS is assessed. (Abstract Copyright [2008], Wiley Periodicals, Inc.)

  11. Emerging melt quality control solution technologies for aluminium melt

    Institute of Scientific and Technical Information of China (English)

    Arturo Pascual, Jr

    2009-01-01

    The newly developed "MTS 1500" Melt Treatment System is performing the specifically required melt treatment operations like degassing, cleaning, modification and/or grain refinement by an automated process in one step and at the same location. This linked process is saving time, energy and metal losses allowing-by automated dosage of the melt treatment agents-the production of a consistent melt quality batch after batch. By linking the MTS Metal Treatment System with sensors operating on-line in the melt, i.e., with a hydrogen sensor "Alspek H", a fully automated control of parts of the process chain like degassing is possible. This technology does guarantee a pre-specified and documented melt quality in each melt treatment batch. Furthermore, to ensure that castings are consistent and predictable there is a growing realization that critical measuring the cleanliness of an aluminum melt but these can be both slow and costly. A simple, rapid and meaningful method of measuring and bench marking the cleanliness of an aluminum melt has been developed to offer the foundry a practical method of measuring melt cleanliness.This paper shows the structure and performance of the integrated MTS melt treatment process and documents achieved melt quality standards after degassing, cleaning, modification and grain refinement operations under real foundry conditions. It also provides an insight on a melt cleanliness measuring device "Alspek MQ" to provide foundry men better tools in meeting the increasing quality and tighter specification demand from the industry.

  12. Local electrochemical behaviour of 7xxx aluminium alloys

    OpenAIRE

    F. Andreatta

    2004-01-01

    Aluminium alloys of the 7xxx series (Al-Zn-Mg-Cu) are susceptible to localized types of corrosion like pitting, intergranular corrosion and exfoliation corrosion. This represents a limitation for the application of these alloys in the aerospace components because localized corrosion might have a negative effect on safety and costs. This PhD thesis investigates the relation between electrochemical behaviour and microstructure of a number of 7xxx aluminium alloys: AA7075, AA7349 and an experime...

  13. Crushing modes of aluminium tubes under axial compression

    OpenAIRE

    Pled, Florent; Yan, Wenyi; Wen, Cui'e

    2014-01-01

    6 pages International audience A numerical study of the crushing of circular aluminium tubes with and without aluminium foam fillers has been carried out to investigate their buckling behaviours under axial compression. A crushing mode classification chart has been established for empty tubes. The influence of boundary conditions on crushing mode has also been investigated. The effect of foam filler on the crushing mode of tubes filled with foam was then examined. The predicted results ...

  14. Adhesive Bonding of Aluminium Alloy A5754 by Epoxy Resins

    Directory of Open Access Journals (Sweden)

    Ivan Michalec

    2013-01-01

    Full Text Available Joining thin sheets of aluminium and its alloys is a promising area in the field of joining materials. Nowadays, joining methods that do not melt the material itself are increasingly being utilised. This paper deals with adhesive bonding of aluminium alloy A5754 by two-component epoxy resins. Theresults show that joints bonded by Hysol 9466 have appropriate mechanical properties, but that joints bonded by Hysol 9492 have better thermal stability.

  15. Modeling of aluminium deposition from chloroaluminate ionic liquids

    OpenAIRE

    Schaltin, Stijn; Ganapathi, Murugan; Binnemans, Koen; Fransaer, Jan

    2011-01-01

    A finite-element model of the electrodeposition of aluminium from chloroaluminate ionic liquids is introduced. The purpose of this model is to give an explanation for the reasonable current densities that can be achieved in chloroaluminate ionic liquids despite the fact that the electrochemically active Al2Cl7- complexes are transformed into inactive AlCl4- complexes during the electrodeposition of aluminium. The obtainable current density in the electrodeposition from chloroaluminate ionic l...

  16. TORSIONAL DEFORMATION AND FATIGUE BEHAVIOUR OF 6061 ALUMINIUM ALLOY

    OpenAIRE

    Marini Marno; Ahmad Badri Ismail

    2012-01-01

    Torsional deformation and fatigue behaviour of both solid and thin-walled tubular specimens were made from as-received and heat treated 6061 aluminium alloy were studied. 6061 aluminium alloy have been widely used as a candidate material in automobile, aerospace, aircraft and structural application because of their superior mechanical properties such as high strength to weight ratio, good ductility and others. The differences in cyclic deformation and fatigue behaviours between round and soli...

  17. Ball Pad Mold Electromagnetic Forming Process for Aluminium Alloy Sheet

    OpenAIRE

    Wang, Wen-ping; Wu, Xiang-Dong; Wan, Min; Chen, Xiao-wei; Xiong, Wei-Ren

    2014-01-01

    In order to meet requirements of lightweight technology in the field of aerospace, the new forming technology for aluminium alloy skin parts and integral panel are brought to more attention. Based on the principle of electromagnetic forming (EMF) and energy distribution, a new electromagnetic forming process using ball as pad mold for aluminium alloy sheet forming was suggested and test apparatus was designed. The new method was verified by the finite element simulation and exp...

  18. Blast Loaded Aluminium Plates : Experiments and numerical simulations

    OpenAIRE

    Melby, Emil Arne; Eide, Hilde Olaug Stakvik

    2013-01-01

    Light and flexible protective constructions in aluminium could be subjected to a blast load. In this thesis the effect of blast loading on aluminium plates of the type 1050A ? H14 was studied through experiments and numerical simulations. The effect of fragmentation was idealized with predrilled holes. The thesis was written at the Structural Impact Laboratory (SIMLab) at NTNU in collaboration with the Norwegian Defence Estates Agency (NDEA).Tensile tests revealed a clearly anisotropic behavi...

  19. Adhesive Bonding of Aluminium Alloy A5754 by Epoxy Resins

    OpenAIRE

    Ivan Michalec; Milan Marônek

    2013-01-01

    Joining thin sheets of aluminium and its alloys is a promising area in the field of joining materials. Nowadays, joining methods that do not melt the material itself are increasingly being utilised. This paper deals with adhesive bonding of aluminium alloy A5754 by two-component epoxy resins. Theresults show that joints bonded by Hysol 9466 have appropriate mechanical properties, but that joints bonded by Hysol 9492 have better thermal stability.

  20. Prevention of Dealloying in Manganese Aluminium Bronze Propeller: Part II

    OpenAIRE

    Napachat Tareelap; Kaysinee Sriraksasin; Nakorn Srisukhumbowornchai; Swieng Thuanboon; Choochat Nitipanyawong

    2014-01-01

    Due to the failure of manganese aluminium bronze (MAB) propeller caused by dealloying corrosion as described in Part I [1], this work aims to study the prevention of dealloying corrosion using aluminium and zinc sacrificial anodes. The results indicated that both of the sacrificial anodes could prevent the propeller from dealloying. Moreover, the dealloying in seawater was less than that found in brackish water. It was possible that hydroxide ions, from cathodic reaction, reacted with calcium...

  1. Crystallographic orientation-spray formed hypereutectic aluminium-silicon alloys

    OpenAIRE

    Hamilta de Oliveira Santos; Marilene Morelli Serna; Nelson Batista de Lima; Isolda Costa; Jesualdo Luiz Rossi

    2005-01-01

    Aluminium-silicon alloys have been wide accepted in the automotive, electric and aerospace industries. Preferred orientation is a very common condition for metals and alloys. Particularly, aluminium induces texture during the forming process. The preparation of an aggregate with completely random crystal orientation is a difficult task. The present work was undertaken to analyse the texture by X-ray diffraction techniques, of three spray formed hypereutectic Al-Si alloys. Samples were taken f...

  2. Volatilisation and oxidation of aluminium scraps fed into incineration furnaces.

    Science.gov (United States)

    Biganzoli, Laura; Gorla, Leopoldo; Nessi, Simone; Grosso, Mario

    2012-12-01

    Ferrous and non-ferrous metal scraps are increasingly recovered from municipal solid waste incineration bottom ash and used in the production of secondary steel and aluminium. However, during the incineration process, metal scraps contained in the waste undergo volatilisation and oxidation processes, which determine a loss of their recoverable mass. The present paper evaluates the behaviour of different types of aluminium packaging materials in a full-scale waste to energy plant during standard operation. Their partitioning and oxidation level in the residues of the incineration process are evaluated, together with the amount of potentially recoverable aluminium. About 80% of post-consumer cans, 51% of trays and 27% of foils can be recovered through an advanced treatment of bottom ash combined with a melting process in the saline furnace for the production of secondary aluminium. The residual amount of aluminium concentrates in the fly ash or in the fine fraction of the bottom ash and its recovery is virtually impossible using the current eddy current separation technology. The average oxidation levels of the aluminium in the residues of the incineration process is equal to 9.2% for cans, 17.4% for trays and 58.8% for foils. The differences between the tested packaging materials are related to their thickness, mechanical strength and to the alloy. PMID:22749723

  3. Effects of Aluminium Sulfate on Cadmium Accumulation in Rice

    International Nuclear Information System (INIS)

    Full text: Cadmium accumulation in Pathum Thani 1 and Suphan Buri 60 rice cultivars was investigated upon treatment with aluminium sulfate as a precipitant. Rice was grown hydroponically in a medium containing 4 ppm cadmium nitrate with or without 4 ppm aluminium sulfate. Root, stem with leaves and grain samples were collected and analyzed for cadmium content using atomic absorption spectroscopy and inductively coupled plasma atomic emission spectroscopy. Without the addition of aluminium sulfate, Pathum Thani 1 and Suphan Buri 60 accumulated 24.71∫ 3.14 ppm and 34.43 ∫ 4.51 ppm (dry weight of whole plant) of cadmium, respectively. With aluminium sulfate, cadmium accumulation increased to 40.66 ∫ 2.47 ppm and 62.94 ∫ 10.69 ppm, respectively. The addition of aluminium sulfate to the planting medium did not reduce cadmium accumulation but caused the rice to accumulate more cadmium especially in the shoots and grains. This observation might serve as the basis for future research on the management of agricultural areas that are contaminated with cadmium and aluminium

  4. Impact to groundwater resources by landfill foundry industries waste in Tandil, Buenos Aires, Argentina. A preliminary study

    International Nuclear Information System (INIS)

    In Tandil city, in Buenos Aires province, Argentina, the foundry industry is one of the most important production lines. The waste generated by these industries has historically been disposed as fill material in pit quarries and brick works of the likelihood that some of his constituents leach contacting the underground water resources. The aim of this paper is to present the preliminaries results hydrochemical and hydrodynamic study conducted in a landfill of waste foundry industries. The work is around developing a disposal site with the measurement of groundwater levels and taking water samples along an annual hydrological cycle (November 2007 - November 2008). The hydrodynamic analysis shows that the groundwater flow is from the west from a rocky area where high variance across the study area. Hydrochemistry in relation to concentrations of nitrate and electrical conductivity vary significantly upstream and downstream of the landfill. (Author) 9 refs.

  5. One Goal, One Expectation——Do a good job as host of the 69th World Foundry Congress

    Institute of Scientific and Technical Information of China (English)

    2010-01-01

    @@ As a traditional metal-forming technology, casting/foundry has written a brilliant history chapter in the long development process of human society and civilization progress, leaving behind deep memories and symbols. China is one of the ancient civilizations in the world that first mastered the art of casting. For thousands of years, Chinese people have created a large number of cast metal products and precious pieces in the collection of world's treasures.

  6. A new low-cost method of reclaiming mixed foundry waste sand based on wet-thermal composite reclamation

    Institute of Scientific and Technical Information of China (English)

    Fan Zitian; Liu Fuchu; Long Wei; Li Guona

    2014-01-01

    A lot of mixed clay-resin waste sand from large-scale iron foundries is discharged every day; so mixed waste sand reclamation in low cost and high quality has a great realistic significance. In the study to investigate the possibility of reusing two types of waste foundry sands, resin bonded sand and clay bonded sand which came from a Chinese casting factory, a new low-cost reclamation method of the mixed foundry waste sand based on the wet-thermal composite reclamation was proposed. The waste resin bonded sand was first reclaimed by a thermal method and the waste clay bonded sand was reclaimed by a wet method. Then, hot thermal reclaimed sand and the dehydrated wet reclaimed sand were mixed in certain proportions so that the hot thermal reclaimed sand dried the wet reclaimed sand leaving some water. The thermal reclamation efficiency of the waste resin bonded sand was researched at different heat levels. The optimized wet reclamation process of the waste clay bonded sand was achieved by investigating the effects of wet reclamation times, sand-water ratio and pH value on the reclaimed sand characteristics. The composite reclamation cost also was calculated. The research results showed that the properties of the mixed reclaimed sand can satisfy the application requirements of foundries; in which the temperature of the thermal reclamation waste resin bonded sand needs to be about 800 ºC, the number of cycles of wet reclamation waste clay bonded sand should reach four to five, the optimal sand-water ratio of wet reclamation is around 1:1.5, and the pH value should be adjusted by adding acid. The mass ratio of hot thermal reclaimed sand to dehydrated wet reclaimed sand is about 1:2.5, and the composite reclaimed sand cost is around 100 yuan RMB per ton.

  7. Irradiation effects on aluminium and beryllium

    International Nuclear Information System (INIS)

    The High Flux Reactor (HFR) in Petten (The Netherlands) is a 45 MW light water cooled and moderated research reactor. The vessel was replaced in 1984 after more than 20 years of operation because doubts had arisen over the condition of the aluminium alloy construction material. Data on the mechanical properties of the aluminium alloy Al 5154 with and without neutron irradiation are necessary for the safety analysis of the new HFR vessel which is constructed from the same material as the old vessel. Fatigue, fracture mechanics (crack growth and fracture toughness) and tensile properties have been obtained from several experimental testing programmes with materials of the new and the old HFR vessel. 1) Low-cycle fatigue testing has been carried out on non-irradiated specimens from stock material of the new HFR vessel. The number of cycles to failure ranges from 90 to more than 50,000 for applied strain from 3.0% to 0.4%; 2) Fatigue crack growth rate testing has been conducted: - with unirradiated specimens from stock material of the new vessel; - with irradiated specimens from the remnants of the old core box. Irradiation has a minor effect on the sub-critical fatigue crack growth rate. The ultimate increase of the mean crack growth rate amounts to a factor of 2. However crack extension is strongly reduced due to the smaller crack length for crack growth instability (reduction of KIC). - Irradiated material from the core box walls of the old vessel has been used for fracture toughness testing. The conditional fracture toughness values KIQ ranges from 30.3 down to 16.5 MPa√m. The lowermost meaningful 'KIC' is 17.7 MPa√m corresponding to the thermal fluence of 7.5 1026 n/m2 for the End of Life (EOL) of the old vessel. - Testing carried out on irradiated material from the remnants of the old HFR core box shows an ultimate neutron irradiation hardening of 35 points increase of HSR15N and an ultimate tensile yield stress of 589 MPa corresponding to the ductility of 1

  8. A lithography aware design optimization using foundry-certified models and hotspot detection

    Science.gov (United States)

    Karklin, L.; Arkhipov, A.; Blakely, D.; Dingenen, M.; Mehrotra, A.; Watson, B.; Zelnik, C.; Cote, M.; Hurat, P.

    2007-10-01

    An automated litho-aware design migration solution has been implemented to enable designers to port existing IP layouts (custom, library, and block) to nanometer technologies while optimizing layout printability and silicon yield. With rapidly shrinking technology nodes, the industry consolidation toward fabless or fab-lite manufacturing, demand for second-sourcing and dramatic increase in cost of IP development, the automation of "vertical" (between nodes) and 'horizontal" (between chip manufacturers) migration becomes a very important task. The challenge comes from the fact that even within the same technology node design and process-induced rules deviate substantially among different IDMs and foundries, which leads to costly, error-prone and time consuming design modifications. At the same time, fast and reliable adjustments to design and ability to switch between processes and chip manufacturers could represent significant improvement to TTM, and respectively improving ROI. Using conservative rules (or restricted design rules) is not always a viable option because of the area, performance and yield penalties. The difficulty of migration is augmented by the fact that design rules are not sufficient to guaranty good printability, maximum process window and high yield. Model-based detection of lithography-induced systematic yield-limiting defects (a.k.a. hotspots) is becoming a vital part of the design-for-manufacturing flow for advanced technology nodes at 65nm and below. Driven by customer demand, a collaborative effort between EDA vendors provides a complete design-for-manufacturing migration solution that allows sub-65 nanometer designers to comprehensively address the impact of manufacturing variations on design yield and performance during layout migration. First, the physical hard IP is migrated from its existing 90nm process to a more advanced 65 and 45 nm processes, resulting in an area-optimized DRC-clean 65nm design retaining the original hierarchy to

  9. Bioaccumulation of Aluminium in Hydromacrophytes in Polish Coastal Lakes

    Directory of Open Access Journals (Sweden)

    Senze Magdalena

    2015-03-01

    Full Text Available The research on aluminium content was conducted in water and on aquatic flora of Polish lakes in the central part of the coast. The study included the lakes Sarbsko, Choczewskie, Bia.e, K.odno, D.brze and Salino investigated in the summer of 2013. The examined lakes belong mainly to the direct basin of the Baltic Sea. Samples of aquatic plants and lake waters were collected. In the water samples pH and electrolytic conductivity were measured. The aluminium content was determined both in water and aquatic plants. Submerged hydromacrophyte studies included Myriophyllum alterniflorum L., Potamogeton perfoliatus L. and Ceratophyllum demersum L. Emergent hydromacrophyte studies included Phragmites australis (Cav. Trin. ex Steud., Juncus bulbosus L., Iris pseudacorus L., Eleocharis palustris (L. Roem. % Schult., Phalaris arundinacea L., Carex riparia Curt., Mentha aquatic L., Stratiotes aloides L., Alisma plantago-aquatica L., Glyceria maxima (Hartman Holmb., Sagittaria sagittifolia L., Scirpus lacustris L. and Typha angustifolia L. The purpose of this investigation was the determination of the aluminium content in submerged and emergent hydromacrophytes and also the definition of their bioaccumulative abilities. The average concentration of aluminium in water was 2.68 fęg Al dm.3. The average content of aluminium in plants was 2.8015 mg Al kg.1. The bioaccumulation factor ranged from BCF=19.74 to BCF=16619. On the basis of the analysis of the aluminium content in water and aquatic plants results show that both water and plants were characterized by a moderate level of aluminium. The recorded concentrations indicate a mid-range value and are much lower than those which are quoted for a variety of surface waters in various parts of the world.

  10. Oxidation of φ'-aluminium oxynitride

    International Nuclear Information System (INIS)

    Research highlights: Oxidation of φ'-AlON has been studied for the first time. First corrosion products are γ-alumina. Low density α-alumina is formed at high temperature. Grains are extensively cracked after oxidation. The low density of the α-alumina is due to a network of nanometric porosities. - Abstract: The oxidation in air of single crystal φ'-aluminium oxynitride (AlON) grains has been characterized by thermogravimetry and X-ray diffraction in the 1273-1673 K range. Two oxidation stages have been observed, suggesting the formation of a transitional phase. Below 1473 K, oxidation results in the apparition of platelets and noodle-like crystals on the surface of the initially faceted single crystals. Above 1473 K, low density α-alumina polycrystals start forming on the grain surface and grow towards the grain core with increasing temperature or time. Their low density is mainly due to the presence of a network of nano-porosities.

  11. A systematic review of aluminium phosphide poisoning.

    Science.gov (United States)

    Mehrpour, Omid; Jafarzadeh, Mostafa; Abdollahi, Mohammad

    2012-03-01

    Every year, about 300,000 people die because of pesticide poisoning worldwide. The most common pesticide agents are organophosphates and phosphides, aluminium phosphide (AlP) in particular. AlP is known as a suicide poison that can easily be bought and has no effective antidote. Its toxicity results from the release of phosphine gas as the tablet gets into contact with moisture. Phosphine gas primarily affects the heart, lungs, gastrointestinal tract, and kidneys. Poisoning signs and symptoms include nausea, vomiting, restlessness, abdominal pain, palpitation, refractory shock, cardiac arrhythmias, pulmonary oedema, dyspnoea, cyanosis, and sensory alterations. Diagnosis is based on clinical suspicion, positive silver nitrate paper test to phosphine, and gastric aspirate and viscera biochemistry. Treatment includes early gastric lavage with potassium permanganate or a combination with coconut oil and sodium bicarbonate, administration of charcoal, and palliative care. Specific therapy includes intravenous magnesium sulphate and oral coconut oil. Moreover, acidosis can be treated with early intravenous administration of sodium bicarbonate, cardiogenic shock with fluid, vasopresor, and refractory cardiogenic shock with intra-aortic baloon pump or digoxin. Trimetazidine may also have a useful role in the treatment, because it can stop ventricular ectopic beats and bigeminy and preserve oxidative metabolism. This article reviews the epidemiological, toxicological, and clinical/pathological aspects of AlP poisoning and its management. PMID:22450207

  12. Eu(III)-doped aluminium yttrium oxide

    International Nuclear Information System (INIS)

    In this work, we report the synthesis and the photoluminescence features of Eu(III)-doped yttrium-aluminium oxide obtained by non-hydrolytic sol-gel routes. After heating the powders above 600 deg C the XRD patterns show the presence of the Y4Al2O9 (YAM) and Y3Al5O12 (YAG) phases. At 800 and at 1500 deg C the PL spectra display the Eu(III) lines characteristic of the YAM monoclinic phase. The 5D0→7F2 transition is favored relatively to the 5D0→7F1 lines. However, at 1100 deg C the cubic YAG is the preferential phase and the 5D0→7F1 transition dominates the spectrum. The Eu(III) ions lie in a centro symmetrical site. The different solvents used in the sol-gel synthesis also change the relative proportion between these two phases. This is monitored analyzing the modifications in the relative intensity between the 5D0→7F2 and the 5D0→7F1 transitions. (author)

  13. Anomalous Diffusion of Mo Implanted into Aluminium

    Institute of Scientific and Technical Information of China (English)

    张通和; 吴瑜光; 邓志威; 钱卫东

    2001-01-01

    Mo ions are implanted into aluminium with a high ion flux and high dose at elevated temperatures of 300℃, 400℃ and 500℃ . X-ray diffraction spectra show that the Al12Mo phases are formed. Rutherford backscattering spectroscopy indicates that a profile of Mo appears in Al around the depth of 550nm and with an atomic concentration of ~7%, when Mo is implanted to the dose of 3 × 1017/cm2 with an ion flux of 45μA/cm2 (400℃).If the dose increases to 1 × 1018/cm2 at the same ion flux, the penetration of Mo ions in Al can reach a depth of 2μm, which is greater than the ion project range Rp (52.5nm). The results show that anomalous diffusion takes place. Owing to the intense atom collision cascades, the diffusion coefficient increases greatly with the increase of the ion flux and dose. The Mo diffusion coefficients in Al are calculated. The Mo retained dose in A1 increases obviously with the increase of the ion flux.

  14. Acute aluminium phosphide poisoning, what is new?

    Directory of Open Access Journals (Sweden)

    Yatendra Singh

    2014-01-01

    Full Text Available Aluminium phosphide (AlP is a cheap solid fumigant and a highly toxic pesticide that is commonly used for grain preservation. AlP has currently generated interest with increasing number of cases in the past four decades because of its increased use for agricultural and nonagricultural purposes, and also its easy availability in the markets has led to its increased misuse to commit suicide. Ingestion is usually suicidal in intent, uncommonly accidental and rarely homicidal. The poison affects all systems, shock, cardiac arrhythmias with varied ECG changes and gastrointestinal features being the most prominent. Diagnosis is made on the basis of clinical suspicion, a positive silver nitrate paper test to phosphine, and gastric aspirate and viscera biochemistry. Treatment includes early gastric lavage with potassium permanganate or a combination of coconut oil and sodium bicarbonate, administration of charcoal and palliative care. Specific therapy includes intravenous magnesium sulphate and oral coconut oil. Unfortunately, the lack of a specific antidote Results in very high mortality and the key to treatment lies in rapid decontamination and institution of resuscitative measures. This article aims to identify the salient features and mechanism of AlP poisoning along with its management strategies and prognostic variables.

  15. Fuzzy Multicriteria Ranking of Aluminium Coating Methods

    Science.gov (United States)

    Batzias, A. F.

    2007-12-01

    This work deals with multicriteria ranking of aluminium coating methods. The alternatives used are: sulfuric acid anodization, A1; oxalic acid anodization, A2; chromic acid anodization, A3; phosphoric acid anodization, A4; integral color anodizing, A5; chemical conversion coating, A6; electrostatic powder deposition, A7. The criteria used are: cost of production, f1; environmental friendliness of production process, f2; appearance (texture), f3; reflectivity, f4; response to coloring, f5; corrosion resistance, f6; abrasion resistance, f7; fatigue resistance, f8. Five experts coming from relevant industrial units set grades to the criteria vector and the preference matrix according to a properly modified Delphi method. Sensitivity analysis of the ranked first alternative A1 against the `second best', which was A3 at low and A7 at high resolution levels proved that the solution is robust. The dependence of anodized products quality on upstream processes is presented and the impact of energy price increase on industrial cost is discussed.

  16. Pneumoconiosis in rubber workers

    International Nuclear Information System (INIS)

    Radiographic survey carried out on rubber workers revealed that 32 % (24/76) of the workers showed pneumoconiosis. The cases of pneumoconiosis were found in workers who had been exposed to dust for more than 10 years. Among the 24 cases of pneumoconiosis, 15 workers had been exposed to talc dust for more than 12 years. Chest radiographs of the rubber workers who had been exposed to dust for more than 10 years demonstrated radiographic findings and incidences as follows; nodular pattern (16 %), fine reticular and granular pattern (52 %), reticular pattern (36 %), irregularity of lung markings (61 %), ground-glass appearance (8 %), and pleural thickening (15 %). Irregular opacities such as fine reticular and granular pattern, reticular pattern and irregularity of lung markings seen to be major radiographic findings of pneumoconiosis of the rubber workers. While, nodular pattern seen in upper and middle lung zones and pleural thickening seen in apices and upper lung zones seen to be minor changes. (author)

  17. Motivating Workers in Construction

    Directory of Open Access Journals (Sweden)

    Jason E. Barg

    2014-01-01

    Full Text Available The study of the motivation of construction workers is limited to a relatively small body of knowledge. Although there is considerable research available regarding motivation and productivity, few researchers have provided a comprehensive analysis on the motivation of construction workers. The research stated that productivity in construction has not improved compared to other industry sectors such as manufacturing. This trend has been echoed in publications throughout the past five decades, and suggested that motivation is one of the key factors impacting productivity. This paper offers a comprehensive review of the published work that directly links the key words—construction and motivation. The findings have been presented in five themes, that is, motivation models, environment and culture, incentives and empowerment, and worker management. This paper concludes with two methods suggested by previous researchers to improve motivation of construction workers: (1 relevant worker incentives (intrinsic or extrinsic and (2 improved management practices, specifically regarding communication with workers.

  18. Aluminium Matrix Composites Reinforced with Co-continuous Interlaced Phases Aluminium-alumina Needles

    Directory of Open Access Journals (Sweden)

    Elvio de Napole Gregolin

    2002-09-01

    Full Text Available An Al-5SiO2 (5 wt% of SiO2 aluminium matrix fiber composite was produced where the reinforcement consists of fossil silica fibers needles. After being heat-treated at 600 °C, the original fiber morphology was retained but its microstructure changed from solid silica to an interconnected (Al-Si/Al2O3 interlaced structure named co-continuous composite. A technique of powder metallurgy, using commercial aluminium powder and the silica fibers as starting materials, followed by hot extrusion, was used to produce the composite. The co-continuous microstructure was obtained partially or totally on the fibers as a result of the reaction, which occurs during the heat treatment, first by solid diffusion and finally by the liquid Al-Si in local equilibrium, formed with the silicon released by reaction. The internal structure of the fibers was characterized using field emission electron microscope (FEG-SEM and optical microscopy on polished and fractured samples.

  19. Fabrication experience of aluminium clad aluminium matrix dispersion fuels at BARC

    International Nuclear Information System (INIS)

    Aluminium clad, aluminium matrix plate type dispersion fuels have been fabricated in BARC in recent years as part of fuel development programme for small non-power research reactors. The present paper describes the flowsheet developed for fabrication of Al-UAlx, Al-U3Si2 and Al-U3O8 fuels at BARC. The Al-20% U alloy fuel for KAMINI neutron radiography reactor was prepared by 'melting and casting' route, followed by picture framing and roll-bonding. For higher 'U' density fuels namely, Al-UAlx, Al-U3O8 and Al-U3Si2 the 'powder metallurgy' route was followed for preparation of fuel meat. The novel features in fabrication route were: addition of Zr for stabilizing UAl3 phase in Al-20% U alloy; x-ray radiography and microdensitometric scanning of radiographs for location of fuel outline inside fuel element and for confirming homogeneous distribution of fissile atoms; immersion ultrasonic testing for confirming good bonding between mating Al surface of the fuel plate. (author)

  20. Organizing marginalized workers.

    Science.gov (United States)

    Taylor, A K

    1999-01-01

    Figures from the U.S. Department of Labor show that low-wage or marginalized workers are more likely to be injured on the job and suffer more work-related medical conditions than better-paid workers. Despite an increasingly hostile organizing climate, market globalization, and corporate downsizing, significant progress has been made in organizing marginalized workers. A multifaceted, comprehensive organizing strategy, incorporating union-building strategies that include (but are not limited to) safety and health, must be used by unions to successfully organize marginalized workers and obtain the first contract. PMID:10378982

  1. Impact properties of aluminium - glass fiber reinforced plastics sandwich panels

    Directory of Open Access Journals (Sweden)

    Mathivanan Periasamy

    2012-06-01

    Full Text Available Aluminium - glass fiber reinforced plastics (GFRP sandwich panels are hybrid laminates consisting of GFRP bonded with thin aluminum sheets on either side. Such sandwich materials are increasingly used in airplane and automobile structures. Laminates with varying aluminium thickness fractions, fiber volume fractions and orientation in the layers of GFRP were fabricated by hand lay up method and evaluated for their impact performance by conducting drop weight tests under low velocity impacts. The impact energy required for initiating a crack in the outer aluminium layer as well as the energy required for perforation was recorded. The impact load-time history was also recorded to understand the failure behavior. The damage depth and the damage area were measured to evaluate the impact resistance. Optical photography and scanning electron micrographs were taken to visualize the crack and the damage zone. The bidirectional cross-ply hybrid laminate (CPHL has been found to exhibit better impact performance and damage resistance than the unidirectional hybrid laminate (UDHL. Increase in aluminium thickness fraction (Al tf and fiber volume fraction (Vf resulted in an increase in the impact energy required for cracking and perforation. On an overall basis, the sandwich panels exhibited better impact performance than the monolithic aluminium.

  2. Improving Efficiency of Aluminium Sacrificial Anode Using Cold Work Process

    Science.gov (United States)

    Asmara, Y. P.; Siregar, J. P.; Tezara, C.; Ann, Chang Tai

    2016-02-01

    Aluminium is one of the preferred materials to be used as sacrificial anode for carbon steel protection. The efficiency of these can be low due to the formation of oxide layer which passivate the anodes. Currently, to improve its efficiency, there are efforts using a new technique called surface modifications. The objective of this research is to study corrosion mechanism of aluminium sacrificial anode which has been processed by cold work. The cold works are applied by reducing the thickness of aluminium sacrificial anodes at 20% and 40% of thickness reduction. The cathodic protection experiments were performed by immersion of aluminium connected to carbon steel cylinder in 3% NaCl solutions. Visual inspections using SEM had been conducted during the experiments and corrosion rate data were taken in every week for 8 weeks of immersion time. Corrosion rate data were measured using weight loss and linear polarization technique (LPR). From the results, it is observed that cold worked aluminium sacrificial anode have a better corrosion performance. It shows higher corrosion rate and lower corrosion potential. The anodes also provided a long functional for sacrificial anode before it stop working. From SEM investigation, it is shown that cold works have changed the microstructure of anodes which is suspected in increasing corrosion rate and cause de-passivate of the surface anodes.

  3. The structure of high-quality aluminium cast iron

    Directory of Open Access Journals (Sweden)

    D. Kopyciński

    2012-01-01

    Full Text Available In this study presents the analyse of aluminium iron cast structure (as-cast condition which are used in high temperature. While producing the casts of aluminium iron major influence has been preserve the structure of technological process parameters. The addition to Fe-C-Al alloy V, Ti, Cr leads to the improvement of functional and mechanical cast qualities. In this study, a method was investigated to eliminate the presence of undesirable Al4C3 phases in a aluminium cast iron structure and thus improve the production process. V and Ti additions in aluminium cast iron allows to development of FeAl - VC or TiC alloys. In particular, V or Ti contents above 5 wt.% were found to totally eliminate the presence of Al4C3. In addition, preliminary work indicates that the alloy with the FeAl - VC or TiC structure reveals high oxidation resistance. The introduction of 5 wt.% chromium to aluminium cast iron strengthened Al4C3 precipitate. Thus, the resultant alloy can be considered an intermetallic FeAl matrix strengthened by VC and TiC or modified Al4C3 reinforcements.

  4. Corrosion of aluminium metal in OPC- and CAC-based cement matrices

    Energy Technology Data Exchange (ETDEWEB)

    Kinoshita, Hajime, E-mail: h.kinoshita@sheffield.ac.uk [Department of Materials Science and Engineering, The University of Sheffield, Mappin Street, Sheffield, S1 3JD (United Kingdom); Swift, Paul; Utton, Claire [Department of Materials Science and Engineering, The University of Sheffield, Mappin Street, Sheffield, S1 3JD (United Kingdom); Carro-Mateo, Beatriz [The Public University of Navarra, C/Esquíroz, 30 trasera, Pamplona 31007 (Spain); Marchand, Geraldine [The National Institute of Applied Sciences (INSA) Lyon, 20 Avenue Albert Einstein 69621 Villeurbanne Cedex (France); Collier, Nick [National Nuclear Laboratory, Chadwick House, Birchwood Park, Warrington, WA3 6AE (United Kingdom); Milestone, Neil [Industrial Research Ltd., 69 Gracefield Road, Lower Hutt, 5040 (New Zealand)

    2013-08-15

    Corrosion of aluminium metal in ordinary Portland cement (OPC) based pastes produces hydrogen gas and expansive reaction products causing problems for the encapsulation of aluminium containing nuclear wastes. Although corrosion of aluminium in cements has been long known, the extent of aluminium corrosion in the cement matrices and effects of such reaction on the cement phases are not well established. The present study investigates the corrosion reaction of aluminium in OPC, OPC-blast furnace slag (BFS) and calcium aluminate cement (CAC) based systems. The total amount of aluminium able to corrode in an OPC and 4:1 BFS:OPC system was determined, and the correlation between the amount of calcium hydroxide in the system and the reaction of aluminium obtained. It was also shown that a CAC-based system could offer a potential matrix to incorporate aluminium metal with a further reduction of pH by introduction of phosphate, producing a calcium phosphate cement.

  5. Properties of made by different methods of RP impeller foundry patterns

    Directory of Open Access Journals (Sweden)

    G. Budzik

    2007-04-01

    Full Text Available This article presents the tests of properties of foundry patterns of turbocharger turbine impeller. Impellers prototypes were predestinated for casting by method losing patterns. There were carried out tests of these prototypes made by different methods of Rapid Prototyping (RP. Two impeller were made by growth methods: stereolitography (SLA and three dimensional printing (3DP. One prototype was made by the method of Vacuum Casting as a wax casting. Tests were executed in the Department of Machine Design of Rzeszow University of Technology in cooperation with WSK PZL Rzeszow and Car Technology Krakow. First impeller was carried out by method of stereolitography on SLA 250 plant. That pattern was also used to carry out silicon matrix for casting of wax pattern. Next pattern was printed by three dimensional printer Z510 from the powder ZP14. Good removability of the pattern from the mould is particularly essential for impellers of small turbines with blades of small thickness of their section. All pattern were tested on their removability from the ceramic mould. The best melting properties had the wax pattern. Patterns made from resin SL5170 (SLA and powder ZP14 (3DP were removed in the process of burning but about 1% of soot was left in the mould.

  6. How to solve complex problems in foundry plants - future of casting simulation -

    Science.gov (United States)

    Ohnaka, I.

    2015-06-01

    Although the computer simulation of casting has progressed dramatically over the last decades, there are still many challenges and problems. This paper discusses how to solve complex engineering problems in foundry plants and what we should do in the future, in particular, for casting simulation. First, problem solving procedures including application of computer simulation are demonstrated and various difficulties are pointed-out exemplifying mainly porosity defects in sand castings of spheroidal graphite cast irons. Next, looking back conventional scientific and engineering research to understand casting phenomena, challenges and problems are discussed from problem solving view point, followed by discussion on the issues we should challenge such as how to integrate huge amount of dispersed knowledge in various disciplines, differentiation of science-oriented and engineering-oriented models, professional ethics, how to handle fluctuating materials, initial and boundary conditions, error accumulation, simulation codes as black-box, etc. Finally some suggestions are made on how to challenge the issues such as promotion of research on the simulation based on the science- oriented model and publication of reliable data of casting phenomena in complicated-shaped castings including reconsideration of the evaluation system.

  7. Ecotoxicological evaluation of foundry sands and cosmetic sludges using new earthworm biomarkers.

    Science.gov (United States)

    Curieses, Silvana Patricia; Sáenz, María Elena; Larramendy, Marcelo; Di Marzio, Walter

    2016-07-01

    The management and final disposal of industrial wastes are a matter of considerable human concern. The present study evaluates the cyto/genotoxic effects and changes of the coelomic cell formulas exerted by aqueous leachates and solid waste (SW) of two industrial residues using coelomocytes extruded from Eisenia fetida. The assayed wastes corresponded to industrial foundry and cosmetic activities. After 14 days of exposure, we obtained a group of endpoints that reflect the toxicity/genotoxicity, coelomocyte formula and indexes; and the mortality classical value (LC50-14d). Among the variables measured, total coelomocytes formula (eleocytes + amebocytes + granulocytes) appears as a single and easy parameter to assess the toxicity of eluates at short exposure times. We applied a set of assays using earthworms as test organism that would allow evaluating SW as well as its aqueous leachates. It is easy to run trials combining exposures of 1 h to 14 days, which can be integrated into the implementation of the traditional test for evaluating acute toxicity. PMID:27030125

  8. Performances of MMIC X-band power amplifiers obtained in foundry

    Science.gov (United States)

    Aperce, Gilles

    1990-09-01

    Two class A X band power Monolithic Microwave Integrated Circuits (MMICs) chips designed for phased array applications are described. Both have been consistently manufactured in just one foundry pass. A 10 GHz pulsed output power of 30 dBm saturated with 29 dB associated gain and 13 percent power added efficiency was achieved for the first power amplifier. The accurate small signal modeling of active and passive elements was the key to obtain these very good performances in the first design iteration. A 18 percent power added efficiency with 29 dBm output power at 1 dB compression gain and 24 dB associated gain in CW was obtained for the second amplifier. CW performance over 9 to 11 GHz was accurately predicted using a large signal Field Effect Transistor model (developed with nonlinear characterization tools) and a harmonic balance analysis. Massive DC and RF measurements were performed on the wafers. Good chips were then sorted out with the help of a database. A 58 percent DC and RF yield was obtained.

  9. Ultrasonic testing of the hardening kinetics of epoxy resins used for foundry patterns

    Directory of Open Access Journals (Sweden)

    J. Zych

    2010-07-01

    Full Text Available The study presents the results of investigations on the hardening kinetics of modern pattern materials which, among others, include alsoepoxy resins. Tests were carried out using a new ultrasonic technique developed by the author of the present study. On the example of theEPO 999 resin, the run of the hardening process at temperatures of 10, 20 and 30oC was shown. This is the temperature range appliedduring production of foundry patterns. The time of the preliminary hardening amounted to 800 min at a temperature of 10oC, and to only180 min at a temperature of 30oC. Using ultrasonic technique, the effect of temperature on the modulus of elasticity Ed of the examinedresin was determined. The temperature has been observed to exert a linear effect on the value of the modulus Ed. When the resin pattern is preheated in the range of temperatures from 20 to 50oC, the value of the modulus Ed decreases by 30%. The drop in the value of themodulus Ed, as well as the resin hardness decreasing from 18 to 9,0HB at the increasing temperature reduce the applicability of thismaterial for patterns operating at high temperatures (moulding sands.

  10. Advanced worker protection system

    International Nuclear Information System (INIS)

    The Department of Energy (DOE) is in the process of defining the magnitude and diversity of Decontamination and Decommissioning (D ampersand D) obligations at its numerous sites. The DOE believes that existing technologies are inadequate to solve many challenging problems such as how to decontaminate structures and equipment cost effectively, what to do with materials and wastes generated, and how to adequately protect workers and the environment. Preliminary estimates show a tremendous need for effective use of resources over a relatively long period (over 30 years). Several technologies are being investigated which can potentially reduce D ampersand D costs while providing appropriate protection to DOE workers. The DOE recognizes that traditional methods used by the EPA in hazardous waste site clean up activities are insufficient to provide the needed protection and worker productivity demanded by DOE D ampersand D programs. As a consequence, new clothing and equipment which can adequately protect workers while providing increases in worker productivity are being sought for implementation at DOE sites. This project will result in the development of an Advanced Worker Protection System (AWPS). The AWPS will be built around a life support backpack that uses liquid air to provide cooling as well as breathing gas to the worker. The backpack will be combined with advanced protective garments, advanced liquid cooling garment, respirator, communications, and support equipment to provide improved worker protection, simplified system maintenance, and dramatically improve worker productivity through longer duration work cycles. Phase I of the project has resulted in a full scale prototype Advanced Worker Protection Ensemble (AWPE, everything the worker will wear), with sub-scale support equipment, suitable for integrated testing and preliminary evaluation. Phase II will culminate in a full scale, certified, pre-production AWPS and a site demonstration

  11. Residual stress in 7449 aluminium alloy forgings

    International Nuclear Information System (INIS)

    The through thickness residual stress distributions within three 120 mm thick rectilinear forgings, made from the high strength aluminium alloy 7449 have been measured using both neutron diffraction and deep hole drilling. Neutron diffraction measurements were made on two instruments, one using a pulsed spallation neutron source, the other a steady state reactor source. Heat treatment of the forgings included a rapid quench into cold water and it was the residual stresses arising from this step that were initially measured. Neutron diffraction measurements indicated large magnitude (>250 MPa) tensile residual stresses in the centre of an as quenched forging, balanced by surface regions stressed in compression (<-200 MPa). Sufficient measurements were made to permit the description of the residual stress distribution using area maps. Two forgings were stress relieved by cold compression immediately after quenching. The degree of plastic strain was either 2.5% or 4%, and was applied by a single application of force in the short transverse direction. Cold compressed forgings were found to have far lower residual stress when compared to the as quenched condition. The amount of cold compression was found to cause an insignificant difference in the final residual stress distribution. The neutron diffraction results are compared to measurements made by deep hole drilling and a new incremental variation of the technique. The deep hole was drilled through the centre of the forgings in the short transverse direction. Multiple neutron diffraction measurements were also made on the extracted cores from the deep hole measurements to assess the variation of the unstrained lattice parameter through the thickness of the forgings.

  12. PEMBINAAN PENGERAJIN BOKOR ALUMINIUM DI DESA MENYALI

    Directory of Open Access Journals (Sweden)

    I NYOMAN GDE ANTARA, dkk.

    2014-04-01

    Full Text Available Alluminium bowl craft industrial center is located in Menyali village Sawan district Buleleng regency of Bali province. In this business development, they faced some problems such as increasingly expensive alluminium plate raw materials, decreasing selling product prices due to competition among craftsmen, difficulty in extending the marketing, lack of capital, lack of knowledge in business management, and lack of technical capacity and production innovation. Currently the organization has been formed aluminum bowl craftsmen groups, they are “Sumber Urip” and “Sumur Jaya”. This organization is still limited to tradisional associations such as a community organization, has not led to organize in a micro-enterprise or cooperation. Their organization management should not be arranged. Therefore, they need helps from the government and other institutions to build this bowl craftsmen in developing their businesses through a group of micro-enterprises or cooperations. Wishly, with formal business entity that would facilitate access to a variety of coaching and help governments andother institutions. From the SWOT analysis, it is found some problems and solutions that should be done. Alluminium bowl craftsmen groups, named “Sumber Urip” and “Sumur Jaya” is not in the form of business entity or cooperation yet, so that the results of coaching have agreed to form a cooperation. Venture capital assistance for the development and production are still needed and to be an absolute given, but a way to market more absolute yield is given, through participation in various events exhibition to introduce the product is expected to expandits market share up to overseas or exports. In the production process it has been introduced that is appropriate technology for instant a rolling tool to make a wiring groove on the outside of the bowl, so that it will simplify and speed up the process, especially by aged mothers.Keywords: aluminium bowl, Menyali

  13. Low Speed Laser Welding of Aluminium Alloys Using Single-Mode Fiber Lasers

    OpenAIRE

    Tu, Jay; Paleocrassas, Alexander

    2010-01-01

    In this chapter, topics related to extending fiber laser welding of aluminium in the low speed range were discussed. General topics, such as the properties of aluminium and welding defects, review of high speed laser welding of aluminium, and fiber laser characteristics and optical setups for safety, were first reviewed. Recent research results on the modelling and validation of laser welding of aluminium, experimental characterization of low speed welding processes, and the instability pheno...

  14. Influence of Alkali Treatment on the Surface Area of Aluminium Dross

    OpenAIRE

    Zauzi, N. S. Ahmad; M. Z. H. Zakaria; Baini, R.; Rahman, M. R.; N. Mohamed Sutan; Hamdan, S

    2016-01-01

    Aluminium dross is an industrial waste from aluminium refining industry and classified as toxic substances. However, the disposal of dross as a waste is a burden to aluminium manufacturer industries due to its negative effects to the ecosystem, surface, and ground water. Therefore the purpose of this study is to evaluate the influence of sodium hydroxide (NaOH) on the surface area and pore size of aluminium dross. There were 3 stages in the treatment activities, which were leaching, precipita...

  15. The determination of boron in high-purity aluminium metal by spark-source mass spectrometry

    International Nuclear Information System (INIS)

    A method is described for the determination of boron in high-purity aluminium metal. Both isotopic boron lines (10B+1 and 11B+1) are used for the analysis. As there are no low-abundance isotopic lines for aluminium, measurements were made direct without reference to aluminium as an internal standard. The boron concentration values of eight aluminium samples analysed by this method compared favourably with results obtained from other techniques

  16. Aluminium salen and salan catalysts for polymerisation of novel monomers and macrostructures

    OpenAIRE

    MacDonald, Jarret Preston

    2016-01-01

    Aluminium salen and aluminium salan complexes are excellent catalysts for the ring-opening polymerisation of lactide. This thesis studied their efficacy in the polymerisation of novel monomers and their ability to build new macrostructures. Aluminium salen and aluminium salan complexes were tested as catalysts for ring-opening polymerisation of common aliphatic monomers where controlled polymer synthesis has not yet been achieved with similar systems. Excellent control over ...

  17. Emerging melt quality control solution technologies for aluminium melt

    Directory of Open Access Journals (Sweden)

    Arturo Pascual, Jr

    2009-11-01

    Full Text Available The newly developed “MTS 1500” Melt Treatment System is performing the specifi cally required melt treatment operations like degassing, cleaning, modification and/or grain refinement by an automated process in one step and at the same location. This linked process is saving time, energy and metal losses allowing - by automated dosage of the melt treatment agents - the production of a consistent melt quality batch after batch. By linking the MTS Metal Treatment System with sensors operating on-line in the melt, i.e., with a hydrogen sensor “Alspek H”, a fully automated control of parts of the process chain like degassing is possible. This technology does guarantee a pre-specifi ed and documented melt quality in each melt treatment batch. Furthermore, to ensure that castings are consistent and predictable there is a growing realization that critical parameters such as metal cleanliness must be measured prior to casting. There exists accepted methods for measuring the cleanliness of an aluminum melt but these can be both slow and costly. A simple, rapid and meaningful method of measuring and bench marking the cleanliness of an aluminum melt has been developed to offer the foundry a practical method of measuring melt cleanliness. This paper shows the structure and performance of the integrated MTS melt treatment process and documents achieved melt quality standards after degassing, cleaning, modifi cation and grain refi nement operations under real foundry conditions. It also provides an insight on a melt cleanliness measuring device “Alspek MQ” to provide foundry men better tools in meeting the increasing quality and tighter specifi cation demand from the industry.

  18. What makes workers happy?

    NARCIS (Netherlands)

    van der Meer, P.H.; Wielers, R.J.J.

    2013-01-01

    This article answers the question what makes workers happy? It does so by combining insights from micro-economics, sociology and psychology. Basis is the standard utility function of a worker that includes income and hours of work and is elaborated with job characteristics. In this way it is possibl

  19. Special Issue: Rural Workers.

    Science.gov (United States)

    Goodson, Elizabeth; And Others

    1995-01-01

    The issue discusses the role of the International Labour Office in the field of workers' education for rural workers and their organizations. Articles discuss labor conditions, child labor in agriculture, gender and equality training, trade unions, fair trade, and changing patterns of food production. Appendixes include information about…

  20. IEC 61267: Feasibility of type 1100 aluminium and a copper/aluminium combination for RQA beam qualities.

    Science.gov (United States)

    Leong, David L; Rainford, Louise; Zhao, Wei; Brennan, Patrick C

    2016-01-01

    In the course of performance acceptance testing, benchmarking or quality control of X-ray imaging systems, it is sometimes necessary to harden the X-ray beam spectrum. IEC 61267 specifies materials and methods to accomplish beam hardening and, unfortunately, requires the use of 99.9% pure aluminium (Alloy 1190) for the RQA beam quality, which is expensive and difficult to obtain. Less expensive and more readily available filters, such as Alloy 1100 (99.0% pure) aluminium and copper/aluminium combinations, have been used clinically to produce RQA series without rigorous scientific investigation to support their use. In this paper, simulation and experimental methods are developed to determine the differences in beam quality using Alloy 1190 and Alloy 1100. Additional simulation investigated copper/aluminium combinations to produce RQA5 and outputs from this simulation are verified with laboratory tests using different filter samples. The results of the study demonstrate that although Alloy 1100 produces a harder beam spectrum compared to Alloy 1190, it is a reasonable substitute. A combination filter of 0.5 mm copper and 2 mm aluminium produced a spectrum closer to that of Alloy 1190 than Alloy 1100 with the added benefits of lower exposures and lower batch variability. PMID:26776501

  1. Determination of ultratrace amounts of uranium and thorium in aluminium and aluminium alloys by electrothermal vaporization/ICP-MS

    International Nuclear Information System (INIS)

    A method has been developed for determining the 0.01 ng g-1 level of uranium and thorium in aluminium and aluminium alloys by electrothermal vaporization (ETV)/ICP-MS. This method was found to be significantly interfered with any matrices or other elements contained. An ion-exchange technique was therefore applied to separate uranium and thorium from aluminium and other elements. It was known that uranium are adsorbed on an anion-exchange resin and thorium are adsorbed on cation-exchange resin. However, aluminium and copper were eluted with 6 M hydrochloric acid. Dissolve the sample with hydrochloric acid containing copper which was added for analysis of pure aluminium, and oxidize with hydrogen peroxide. Concentration of hydrochloric acid in the solution was adjusted to 6 M, and then passed the solution through the mixed ion-exchange resin column. After the uranium and thorium were eluted with 1 M hydrofluoric acid-0.1 M hydrochloric acid, the solution was evaporated to dryness. It was then dissolved with 1 M hydrochloric acid. Uranium and thorium were analyzed by ETV/ICP-MS using tungsten and molybdenum boats, respectively, since the tungsten boat contained high-level thorium and the molybdenum boat contained uranium. The determination limit of uranium and thorium were 0.003 and 0.005 ng g-1, respectively. (author)

  2. Behaviour of painted aluminium in Ibero-American atmosphere

    International Nuclear Information System (INIS)

    Aluminium generally presents good corrosion resistance to the atmosphere. However, unprotected aluminium and aluminium alloys weather outdoors to an ugly grey colour, which deepens to black in industrial atmospheres, and undergo superficial pitting in marine atmospheres, etc. Finishing technologies are applied for their protection and decoration in a wide range of applications. These technologies basically consist of two protection processes: anodizing and painting: the latter going from conventional solvent base paints to modern water-born, high solids and powder coatings. This paper considers the weathering performance of three paint systems: alkyl, polyurethane and polyester, after more than three years of exposure in a wide spectra of Ibero-American atmospheric conditions. The information reported includes resistance to undercutting corrosion at the scribe, filiform corrosion, fungal attack and change in the physico-chemical properties of the paint surface (loss of gloss, colour changes, chalking, etc.). (Author) 9 refs

  3. Sensitivity analysis on ultimate strength of aluminium stiffened panels

    DEFF Research Database (Denmark)

    Rigo, P.; Sarghiuta, R.; Estefen, S.; Lehmann, E.; Otelea, S. C.; Pasqualino, I.; Simonsen, Bo Cerup; Wan, Z.; Yao, T.

    2003-01-01

    This paper presents the results of an extensive sensitivity analysis carried out by the Committee III.1 "Ultimate Strength" of ISSC?2003 in the framework of a benchmark on the ultimate strength of aluminium stiffened panels. Previously, different benchmarks were presented by ISSC committees on...... ultimate strength. The goal has typically been to give guidance to the designer on how to predict the ultimate strength and to indicate what level of accuracy would be expected. This time, the target of this benchmark is to present reliable finite element methods to study the behaviour of axial compressed...... stiffened aluminium panels (including extruded profiles). Main objectives are to compare codes/models and to perfom quantitative sensitivity analysis of the ultimate strength of a welded aluminium panel on various parameters (typically the heat-affected zone). Two phases were planned. In Phase A, alle...

  4. Aluminium toxicity in the rat liver and brain

    International Nuclear Information System (INIS)

    To investigate the etiology of Alzheimer's disease, we examined the brain and liver tissue uptake of aluminium 5-75 days after aluminium injection into healthy rats. Ten days after the last injection, Al was detected in the brain and the brain cell nuclei by particle-induced X-ray emission (PIXE) analysis. Al was also demonstrated in the liver and the liver cell nuclei by PIXE analysis and electron energy loss spectrometry (EELS). The morphological changes of the rat brain examined 75 days after the injection were similar to those which have been reportedly observed in the brain of patients with Alzheimer's disease. These results support the theory that Alzheimer's disease is caused by irreversible accumulation of aluminium in the brain, as well as the nuclei of brain cells. (orig.)

  5. Comparative performance of aluminium copper and iron solar stills

    International Nuclear Information System (INIS)

    Three different metal sheets have been used in the fabrication of three different single sloping solar stills of the same surface geometry. The metals were galvanized iron, aluminium and copper. This paper presents the performance of the different stills operating under the same environmental conditions. The observed distillate yields was greatest for copper, then aluminium and lastly, iron still. The differences in the yields is attributed to the differences in the thermal conductivities of the metals. The equivalent local costs for the fabrication of the copper, aluminium and iron stills are respectively $160, $95 and $60. Taking the long run costs into consideration, the copper still is preferred because of its availability, durability, weldability and relatively higher conductivity of 380Wm-1K-1 value. (author). 9 refs, 2 figs, 2 tabs

  6. Pressureless sintered silicon carbide tailored with aluminium nitride sintering agent

    International Nuclear Information System (INIS)

    This study reports the influence of aluminium nitride on the pressureless sintering of cubic phase silicon carbide nanoparticles (β-SiC). Pressureless sintering was achieved at 2000 degrees C for 5 min with the additions of boron carbide together with carbon of 1 wt% and 6 wt%, respectively, and a content of aluminium nitride between 0 and 10 wt%. Sintered samples present relative densities higher than 92%. The sintered microstructure was found to be greatly modified by the introduction of aluminium nitride, which reflects the influence of nitrogen on the β-SiC to α-SiC transformation. The toughness of sintered sample was not modified by AlN incorporation and is relatively low (around 2.5 MPa m1/2). Materials exhibited transgranular fracture mode, indicating a strong bonding between SiC grains. (authors)

  7. Reflection of infrared radiation from thin aluminium layers

    CERN Document Server

    Calatroni, Sergio

    2001-01-01

    The thermal shielding of the LHC magnets cryostats will make use of Multi-Layer Insulation. This is a sandwich of several Mylar (polyester) foils 6 µm thick coated with a thin film of aluminium, having a thickness of some 30 nm. The thickness of the aluminium film must be kept at a minimum to minimise lateral thermal conduction. The outer layer of this sandwich stays at a temperature of 20 K or below, and receives IR radiation from surfaces at 77 K (wavelength of 37.6 µm at the peak of blackbody radiation), which should be reflected with the highest efficiency. The minimum thickness for the aluminium layer to avoid transmission of the radiation can be calculated by making use of the skin effect theory, taking into account the changes in electrical properties that are due to the extremely low thickness of the film.

  8. Industrial-hygiene report of radon daughters in foundries using zirconium sand as a molding agent, July 31, September 30-October 2, 1980

    International Nuclear Information System (INIS)

    A survey of exposures to radon daughters in foundries using zirconium sand as a molding agent was conducted. The survey was prompted by a report that significant concentrations of uranium- and thorium-decay isotopes were found in zirconium sand. Area air and bulk samples were analyzed for radon-daughter activity in selected operations of five foundries that used zirconium sand as part of the molding aggregate or as a molding agent. One foundry was located in Ohio, the other four were in California. Maximum radon-daughter activity in the area samples ranged from not detectable to 0.023 working level (WL). The OSHA standards for radon-daughter activity is 0.33 WL. No results were available for the bulk samples due to difficulties with the analytical procedures. The author concludes that the measured levels of radon daughter activity in the foundries are extremely low. The potential for a radiological health hazard due to exposure from radon daughters in zirconium sand at this time is very low. Laboratory studies of zirconium sand and a gamma-radiation survey of foundries that use zirconium sand are recommended

  9. Chapter 12. The initial aluminium as a raw material for goods

    International Nuclear Information System (INIS)

    The aluminium-raw product and methods of its refining including sedimentation, refining by inert gases and by fluxes was considered. The chemical composition of commodity aluminium was considered as well. The initial processing of aluminium-raw product was studied

  10. Bakable aluminium vacuum chamber and bellows with an aluminum flange and metal seal for ultrahigh vacuum

    International Nuclear Information System (INIS)

    A bakable (2000C) aluminium alloy vacuum chamber and bellows (6063-T6) with an aluminium alloy (2219-T87) flange and metal seal (Helicoflex-HN: aluminium O-ring) has been constructed. Such components may be used in the assemblies of the vacuum chambers in proton synchrotrons and electron storage rings

  11. Structural perturbation of diphtheria toxoid upon adsorption to aluminium hydroxide adjuvant

    NARCIS (Netherlands)

    Regnier, Marie; Metz, Bernard; Tilstra, Wichard; Hendriksen, Coenraad; Jiskoot, Wim; Norde, Willem; Kersten, Gideon

    2012-01-01

    Aluminium-containing adjuvants are often used to enhance the potency of vaccines. In the present work we studied whether adsorption of diphtheria toxoid to colloidal aluminium hydroxide induces conformational changes of the antigen. Diphtheria toxoid has a high affinity for the aluminium hydroxide p

  12. Characterisation of Ga-coated and Ga-brazed aluminium

    Energy Technology Data Exchange (ETDEWEB)

    Ferchaud, E. [Universite de Nantes, Polytech' Nantes, Laboratoire Genie des Materiaux et Procedes Associes, Rue Christian Pauc, 44306 Nantes Cedex 3 (France); Christien, F., E-mail: frederic.christien@univ-nantes.fr [Universite de Nantes, Polytech' Nantes, Laboratoire Genie des Materiaux et Procedes Associes, Rue Christian Pauc, 44306 Nantes Cedex 3 (France); Barnier, V. [Ecole Nationale Superieure des Mines, MPI, CNRS UMR5146, Centre SMS, 158 Cours Fauriel, 42023 Saint Etienne (France); Paillard, P. [Universite de Nantes, Polytech' Nantes, Laboratoire Genie des Materiaux et Procedes Associes, Rue Christian Pauc, 44306 Nantes Cedex 3 (France)

    2012-05-15

    This work is devoted to the brazing of aluminium using liquid gallium. Gallium was deposited on aluminium samples at {approx} 50 Degree-Sign C using a liquid gallium 'polishing' technique. Brazing was undertaken for 30 min at 500 Degree-Sign C in air. EDS (Energy Dispersive X-ray Spectroscopy) and AES (Auger Electron Spectroscopy) characterisation of Ga-coated samples has shown that the Ga surface layer thickness is of ten (or a few tens of) nanometres. Furthermore, aluminium oxide layer (Al{sub 2}O{sub 3}) was shown to be 'descaled' during Ga deposition, which ensures good conditions for further brazing. Cross-section examination of Ga-coated samples shows that liquid gallium penetrates into the aluminium grain boundaries during deposition. The thickness of the grain boundary gallium film was measured using an original EDS technique and is found to be of a few tens of nanometres. The depth of gallium grain boundary penetration is about 300 {mu}m at the deposition temperature. The fracture stress of the brazed joints was measured from tensile tests and was determined to be 33 MPa. Cross-section examination of brazed joints shows that gallium has fully dissolved into the bulk and that the joint is really autogenous. - Highlights: Black-Right-Pointing-Pointer Aluminium can be brazed using liquid gallium deposited by a 'polishing' technique. Black-Right-Pointing-Pointer The aluminium oxide layer is 'descaled' during liquid Ga 'polishing' deposition. Black-Right-Pointing-Pointer EDS can be used for determination of surface and grain boundary Ga film thickness. Black-Right-Pointing-Pointer The surface and grain boundary Ga film thickness is of a few tens of nm. Black-Right-Pointing-Pointer Surface and grain boundary gallium dissolves in the bulk during brazing.

  13. Aging of maraging steel welds during aluminium alloy die casting

    OpenAIRE

    Klobčar, Damjan; Pleterski, Matej; Taljat, Boštjan; Kosec, Ladislav; Tušek, Janez

    2015-01-01

    The aim of this study is to evaluate precipitation annealing of 18% Ni maraging steel repair welds during aluminium die casting and to predict the prolonged in-service tool life. The emphasis of this study is the influence ofpost-weld precipitation annealing heat treatment and aluminium die casting thermal cycling on metallurgical and mechanical properties. A series of specimens of 1.2344 tool steel is prepared to which 1.6356 maraging steel is GTA weld cladded. Analysis of weld microstructur...

  14. Zinc- and aluminium making processes using HTGR process heat

    International Nuclear Information System (INIS)

    The high temperature gas-cooled reactor (HTGR) has frequently been suggested as a source of process heat for steel-making; now it has been suggested that it could also be used in the zinc- and aluminium-making processes. For that purpose, several procedures are proposed whereby the key steps in the reduction of zinc oxyde are the use of a gas produced and heated by the HTGR process heat source. Also for the aluminium making process a series of new techniques in connection with the Toth and Grothe processes, coupled to a HTGR, are discussed. (orig.)

  15. The hydrolysis of aluminium, a mass spectrometric study

    OpenAIRE

    Sarpola, A.

    2007-01-01

    Abstract This thesis is focused on the hydrolysis of aluminium, the polymerisation of the hydrolysis products, and how these can be monitored by mass spectrometric methods. The main aim of this research is to figure out how the aqueous speciation of aluminium changes as a function of pH (3.2–10), concentration (1–100 mM), reaction time (1s–14d), and counter anion (Cl-, SO42-, HCOO-). The method used was electrospray mass spectrometry. The results showed more variable speciation than those ...

  16. Spectrofluorimetric determination of microquantities of aluminium in uranium

    International Nuclear Information System (INIS)

    A rapid and sensitive method for the separation and spectrofluorimetric determination of microamounts of aluminium in uranium compounds is described. In sodium carbonate solution at pH 9.5-10.0, the uranyl ion forms a very stable anionic complex with the carbonate ion. In these conditions, uranium is not extracted by a chloroform oxine solution, while alumium is isolated as the tris(oxinate)aluminium(III) form. The interferences are previously extracted with chloroform as diethylditiocarbomates in the same tris(oxinate)aluminum(III) pH extraction. The sensitivity is 0,005 μ Al/ml of organic phase and the relative standard deviation is 10%

  17. Power quality results in energy efficient aluminium smelter operation

    Energy Technology Data Exchange (ETDEWEB)

    Wiestner, Max

    2010-09-15

    New aluminium smelters consume up to 2400MW of electrical energy making the energy efficiency aspect most important. Power quality, optimised power conversion systems and well engineered power plant interfaces are essential for highest energy efficiency. An early optimisation of the power system design will reduce the capital investment cost for the power plant and smelter substation as well as results in most energy efficient aluminium production. This paper describes and intends to discuss the power quality improvement concepts and designs as well as energy cost reduction opportunities which a high power quality system can achieve.

  18. Separation of 35S-sulfate on neutral aluminium oxide

    International Nuclear Information System (INIS)

    The results of 35S-sulfate chromatography on neutral aluminium oxide (γ-Al2O3) are presented. Possibility of quantitative adsorption of 35S-sulfate on Al2O3 from acidic or neutral potassium chloride solutions of high concentration is shown. Dynamic adsorption capacity of neutral aluminium oxide with respect to sulfate from weakly acidic potassium chloride solution equals near 10 μmol/ml of adsorbent. Optimal parameters for chromatographic isolation of 35S-sulfate without carrier from irradiated KCl target are determined. (author)

  19. Lubricated sliding wear behaviour of aluminium alloy composites

    OpenAIRE

    J. C. Walker; Rainforth, W. M.; Jones, H.

    2005-01-01

    Interest in aluminium alloy (Al-alloy) composites as wear resistant materials continues to grow. However, the use of the popular Al-alloy-SiC composite can be limited by the abrasive nature of the SiC, leading to increased counterface wear rates. This study reports new Al-alloy composites that offer high wear resistance, to a level similar to Al-alloy-SiC. Aluminium alloy (2124, 5056) matrix composites reinforced by nominally 15 vol.% of Cr3Si, MoSi2, Ni3Al and SiC particles were prepared by ...

  20. Determination of cadmium in aluminium by atomic absorption spectrometry

    International Nuclear Information System (INIS)

    A direct method for the determination of cadmium in elemental aluminium is described. Metal samples are dissolved in diluted hydrochloric acid and cadmium is determined by atomic absorption spectrometry in an air-acetylene flame. Interference by non-specific absorption observed at the analytical wavelength incorrected for by means of a non-absorbing line emitted by the hollow-cathode lamp. Relatively large amounts of arsenic do not interfere. The minimun determinable concentration of cadmium for this procedure is 2-3 ppm, expressed on aluminium basis. (author)

  1. Electrochemical noise from corroding carbon steel and aluminium

    International Nuclear Information System (INIS)

    Electrochemical noise measurements were conducted on carbon steel and aluminium in sodium chloride solutions. Noise parameters like standard deviation of potential and current, noise resistance, pitting index, noise power were studied for the purpose of measuring corrosion rate. These parameters compared well with the corrosion rate. Pitting index was not very reliable. Current noise was more close to the corrosion rates. General corrosion gave rise to white noise type of power spectrum while flicker noise type of spectrum was obtained from pitting attack. Sodium nitrite is shown to inhibit the corrosion of carbon steel. Aluminium corrodes in the early period of exposure and passivates during long exposure

  2. Bioactive type glass-ceramics within incorporated aluminium

    International Nuclear Information System (INIS)

    Bioactive glass-ceramics are used as biomaterials for the reparation of bone tissue. They are prepared, generally, by bioglass of specific composition for each particular use. The aluminium addition in the formulation at very small quantities influences on the structural properties. Two glass-ceramics obtained by P2O5-Na2O-CaO-SiO2 formulation within aluminium (0.5 % in Al2O3 base) added through a reactive alumina and purified feldspar were analyzed. The results showed structural differences between both glass-ceramics. (author)

  3. Prevention of Dealloying in Manganese Aluminium Bronze Propeller: Part II

    Directory of Open Access Journals (Sweden)

    Napachat Tareelap

    2014-03-01

    Full Text Available Due to the failure of manganese aluminium bronze (MAB propeller caused by dealloying corrosion as described in Part I [1], this work aims to study the prevention of dealloying corrosion using aluminium and zinc sacrificial anodes. The results indicated that both of the sacrificial anodes could prevent the propeller from dealloying. Moreover, the dealloying in seawater was less than that found in brackish water. It was possible that hydroxide ions, from cathodic reaction, reacted with calcium in seawater to form calcium carbonate film protecting the propeller from corrosion.

  4. Monitoring of slurry fields solutions of aluminium production

    International Nuclear Information System (INIS)

    Results of annual monitoring of slurry fields solutions of aluminium industrial production of Tajik Aluminium Plant are considered in this work. It is found that in summer period the containing of sulfate, carbonate, hydro carbonate and fluoride salts in slurry fields solutions increase. This is due to intensive evaporation of solvent (water). In autumn-winter period due to air temperature decreasing the precipitation of above mentioned salts is observed. The results of chemical analysis of slurry fields solutions are presented in this work. The slurry fields solutions are analyzed by means of X-ray and thermal analysis. The flowsheet of purification of processed slurry fields solutions from sodium sulphate is proposed.

  5. Gas accumulation at grain boundaries during 800 MeV proton irradiation of aluminium and aluminium-alloys

    International Nuclear Information System (INIS)

    Samples of pure aluminium (99.9999%) and commercial Al-2.7%Mg (AlMg3) and Al-1.1%Mg-0.5%Si (Al6061) alloys were irradiated with 800 MeV protons at the Los Alamos Meson Physics Facility (LAMPF) at a temperature between 40-1000C to a maximum dose of 0.2 dpa. Transmission electron microscopy (TEM) showed a complete absence of voids or bubbles in the grain interiors of the aluminium and the aluminium-alloys. Bubbles were clearly visible by TEM at grain boundaries in pure Al and the AlMg3 alloy; but bubbles were not visible in the Al6061 alloy. The bubble density in the AlMg3 alloy was considerably higher than in pure Al. The amount of gas accumulation at grain boundaries was found to depend on gas generation rate, alloying and cold-work microstructure. (orig.)

  6. Accumulation of Aluminium and Physiological Status of Tree Foliage in the Vicinity of a Large Aluminium Smelter

    Directory of Open Access Journals (Sweden)

    E. D. Wannaz

    2012-01-01

    Full Text Available A pollution gradient was observed in tree foliage sampled in the vicinity of a large aluminium production facility in Patagonia (Argentina. Leaves of Eucalyptus rostrata, and Populus hybridus and different needle ages of Pinus spec. were collected and concentrations of aluminium (Al and sulphur (S as well as physiological parameters (chlorophyll and lipid oxidation products were analyzed. Al and S concentrations indicate a steep pollution gradient in the study showing a relationship with the physiological parameters in particular membrane lipid oxidation products. The present study confirms that aluminium smelting results in high Al and sulphur deposition in the study area, and therefore further studies should be carried out taking into account potentially adverse effects of these compounds on human and ecosystem health.

  7. First Forum on China Casting Quality Standards & Overview of Revision History of China's National/Industrial Standards for Foundry Operations National Technical Committee 54 on Foundry of Standardization Administration of China (TC54)

    Institute of Scientific and Technical Information of China (English)

    2009-01-01

    @@ Both national and local governments have been paying great attention to the work of industrial standardization with the enormous increase in international trade after China joined WTO. According to the standards revising plan of Standardization Administration Committee of China (SAC),TC54 has already revised a series of national standards and industrial standards for foundry operations,and proposed some new ones. As a result,some old fashioned standards containing low-level techniques have been gradually discontinued or replaced with new versions.

  8. Optimization as investment decision support in a Swedish medium-sized iron foundry - A move beyond traditional energy auditing

    International Nuclear Information System (INIS)

    Due to increased globalisation, industries are facing greater competition that is pressing companies into decreasing their expenses in order to increase their profits. As regards Swedish industry, it has been faced with substantial increases in energy prices in recent years. Barriers to energy efficiency such as imperfect information inhibit investments in energy efficiency measures, energy audits being one means of reducing barriers and overcoming imperfect information. However, an evaluation of such energy audits in Sweden reveals that it is chiefly low-cost measures that are undertaken as a result of an audit. Moreover, these audits often tend to focus on support processes such as ventilation, lighting, air compressors etc., while measures impacting production processes are often not as extensively covered, which underlines the need for further support in addition to energy audits. Decision support is practised in a variety of different disciplines such as optimization and simulation and the aim of this paper is to explore whether investment decision support practices may be used successfully towards small and medium-sized manufacturers in Sweden when complex production-related investment decisions are taken. The optimization results from the different cases, involving a foundry's investment in a new melting unit, indicate that with no electricity price fluctuations over the day, the investment seems sound as it lowers the overall energy costs. However, with fluctuating electricity prices, there are no large differences in energy costs between the option of retaining the existing five melting furnaces at the foundry and investing in a twin furnace and removing the holding furnaces - which was the initial investment plan for the foundry in the study. It would not have been possible to achieve this outcome without the use of investment decision support such as MIND. One of the main conclusions in this paper is that investment decision support, when strategic

  9. Optimization as investment decision support in a Swedish medium-sized iron foundry - A move beyond traditional energy auditing

    International Nuclear Information System (INIS)

    Due to increased globalisation, industries are facing greater competition that is pressing companies into decreasing their expenses in order to increase their profits. As regards Swedish industry, it has been faced with substantial increases in energy prices in recent years. Barriers to energy efficiency such as imperfect information inhibit investments in energy efficiency measures, energy audits being one means of reducing barriers and overcoming imperfect information. However, an evaluation of such energy audits in Sweden reveals that it is chiefly low-cost measures that are undertaken as a result of an audit. Moreover, these audits often tend to focus on support processes such as ventilation, lighting, air compressors etc., while measures impacting production processes are often not as extensively covered, which underlines the need for further support in addition to energy audits. Decision support is practised in a variety of different disciplines such as optimization and simulation and the aim of this paper is to explore whether investment decision support practices may be used successfully towards small and medium-sized manufacturers in Sweden when complex production-related investment decisions are taken. The optimization results from the different cases, involving a foundry's investment in a new melting unit, indicate that with no electricity price fluctuations over the day, the investment seems sound as it lowers the overall energy costs. However, with fluctuating electricity prices, there are no large differences in energy costs between the option of retaining the existing five melting furnaces at the foundry and investing in a twin furnace and removing the holding furnaces - which was the initial investment plan for the foundry in the study. It would not have been possible to achieve this outcome without the use of investment decision support such as MIND. One of the main conclusions in this paper is that investment decision support, when strategic

  10. Exploring Mission Concepts with the JPL Innovation Foundry A-Team

    Science.gov (United States)

    Ziemer, John K.; Ervin, Joan; Lang, Jared

    2013-01-01

    The JPL Innovation Foundry has established a new approach for exploring, developing, and evaluating early concepts called the A-Team. The A-Team combines innovative collaborative methods with subject matter expertise and analysis tools to help mature mission concepts. Science, implementation, and programmatic elements are all considered during an A-Team study. Methods are grouped by Concept Maturity Level (CML), from 1 through 3, including idea generation and capture (CML 1), initial feasibility assessment (CML 2), and trade space exploration (CML 3). Methods used for each CML are presented, and the key team roles are described from two points of view: innovative methods and technical expertise. A-Team roles for providing innovative methods include the facilitator, study lead, and assistant study lead. A-Team roles for providing technical expertise include the architect, lead systems engineer, and integration engineer. In addition to these key roles, each A-Team study is uniquely staffed to match the study topic and scope including subject matter experts, scientists, technologists, flight and instrument systems engineers, and program managers as needed. Advanced analysis and collaborative engineering tools (e.g. cost, science traceability, mission design, knowledge capture, study and analysis support infrastructure) are also under development for use in A-Team studies and will be discussed briefly. The A-Team facilities provide a constructive environment for innovative ideas from all aspects of mission formulation to eliminate isolated studies and come together early in the development cycle when they can provide the biggest impact. This paper provides an overview of the A-Team, its study processes, roles, methods, tools and facilities.

  11. Asthma among mink workers

    DEFF Research Database (Denmark)

    Grøntved, Berit; Carstensen, Ole; Petersen, Rolf;

    2014-01-01

    We report two cases of asthma among mink workers. The first case is about a mink farmer who had asthma that was difficult to treat. In the medical history there was no clear relation to work, and no conclusive work relation with peak flow monitoring. He had a positive histamine release test to mink...... urine. The second case is about a mink farm worker, who had an asthma attack when handling mink furs. Peak flow monitoring showed a clear relation to this work, but there were no signs of allergy. We conclude that these two cases suggest an increased risk of asthma among mink workers....

  12. Effects of Moisture Content on the Foundry Properties of Yola Natural Sand

    Directory of Open Access Journals (Sweden)

    Paul Aondona IHOM

    2012-08-01

    Full Text Available The effect of moisture content of Yola natural sand has been studied. The moisture content was varied from 1 to 9%. The effect of the moisture content on the green compression strength, green permeability and bulk density was investigated. Particle size distribution of the natural sand, the grain fineness number, average grain size, grain shape and the clay content of the natural sand were also studied. 5% moisture gave the optimum green compression strength of 118.6KN/m2. The dry compression strength increased with moisture content, an optimum value of 4000KN/m2 was obtained at 9% moisture. The Yola natural sand had a grain fineness number of 88.05AFS, average grain size of 335.78 microns and a clay content of 26%. A sand mixture containing 5% moisture was prepared and used to produce a test casting with aluminium scraps, the test casting was sound.

  13. Experimental weathering rates of aluminium silicates

    International Nuclear Information System (INIS)

    The chemical weathering of primary rocks and minerals in natural systems has a major impact on soil development and its composition. Chemical weathering is driven to a large extent by mineral dissolution. Through mineral dissolution, elements are released into groundwater and can readily react to precipitate secondary minerals such as clays, zeolites, and carbonates. Carbonates form from divalent cations (e.g. Ca, Fe and Mg) and CO2, and kaolin clay and gibbsite formation is attributed to the weathering of aluminium-rich minerals, most notably the feldspars. The CarbFix Project in Hellisheidi (SW-Iceland) aims to use natural weathering processes to form carbonate minerals by the re-injection of CO2 from a geothermal power plant back into surrounding basaltic rocks. This process is driven by the dissolution of basaltic rocks, rich in divalent cations, which can combine with injected CO2 to form and precipitate carbonates. This thesis focuses on the dissolution behaviour of Stapafell crystalline basalt, which consists of three major phases (plagioclase, pyroxene, and olivine) and is rich in divalent cations. Steady-state element release rates from crystalline basalt at far-from-equilibrium conditions were measured at pH from 2 to 11 and temperatures from 5 to 75 C in mixed-flow reactors. Steady-state Si and Ca release rates exhibit a U-shaped variation with pH, where rates decrease with increasing pH at acid condition but increase with increasing pH at alkaline conditions. Silicon release rates from crystalline basalt are comparable to Si release rates from basaltic glass of the same chemical composition at low pH and temperatures ≥25 C but slower at alkaline pH and temperatures ≥50 C. In contrast, Mg and Fe release rates decrease continuously with increasing pH at all temperatures. This behaviour is interpreted to stem from the contrasting dissolution behaviours of the three major minerals comprising the basalt: plagioclase, pyroxene, and olivine. Element

  14. Design of Foundry Technology of Connecting Rod%连杆的铸造工艺设计

    Institute of Scientific and Technical Information of China (English)

    郭林; 管延科; 苑举勇

    2011-01-01

    借助仿真凝固模拟软件进行模拟分析,结合生产实践经验,采用内冷铁等工艺措施,最终设计出合理的连杆铸造工艺方案,生产出合格铸件.%Eligible connecting rod castings have been produced with reasonable foundry technology designed by combination of simulation analysis with simulating software for solidification with production experiences with technological measures of inner chilling iron etc.

  15. Evaluation of Synthetic Gypsum Recovered via Wet Flue-Gas Desulfurization from Electric Power Plants for Use in Foundries

    OpenAIRE

    R. Biernacki; R. Haratym; J. Kwapisz

    2012-01-01

    This article investigates possible use of waste gypsum (synthetic), recovered via flue-gas desulfurization from coal-fired electric powerplants, in foundries. Energy sector, which in Eastern Europe is mostly composed from coal-fired electric power plants, is one of the largestproducers of sulfur dioxide (SO2).In order to protect the environment and reduce the amount of pollution flue-gas desulfurization (FGD) is used to remove SO2 fromexhaust flue gases of fossil-fuel power plants. As a resul...

  16. Artificial stone dust-induced functional and inflammatory abnormalities in exposed workers monitored quantitatively by biometrics

    Directory of Open Access Journals (Sweden)

    Noa Ophir

    2016-03-01

    Full Text Available The manufacture of kitchen and bath countertops in Israel is based mainly on artificial stone that contains 93% silica as natural quartz, and ∼3500 workers are involved in cutting and processing it. Artificial stone produces high concentrations of silica dust. Exposure to crystalline silica may cause silicosis, an irreversible lung disease. Our aim was to screen exposed workers by quantitative biometric monitoring of functional and inflammatory parameters. 68 exposed artificial stone workers were compared to 48 nonexposed individuals (controls. Exposed workers filled in questionnaires, and all participants underwent pulmonary function tests and induced sputum analyses. Silica was quantitated by a Niton XL3 X-ray fluorescence spectrometer. Pulmonary function test results of exposed workers were significantly lower and induced sputa showed significantly higher neutrophilic inflammation compared to controls; both processes were slowed down by the use of protective measures in the workplace. Particle size distribution in induced sputum samples of exposed workers was similar to that of artificial stone dust, which contained aluminium, zirconium and titanium in addition to silica. In conclusion, the quantitation of biometric parameters is useful for monitoring workers exposed to artificial stone in order to avoid deterioration over time.

  17. Role of acidic chemistries in steam treatment of aluminium alloys

    DEFF Research Database (Denmark)

    Din, Rameez Ud; Jellesen, Morten Stendahl; Ambat, Rajan

    2015-01-01

    The effect of acidic chemistry on the accelerated growth of oxide on aluminium alloys Peraluman 706TM and AA6060 under exposure to high temperature steam was investigated. Studied chemistries were based on citrates and phosphates. Results showed that the presence of citrate and phosphate anions...

  18. Aluminium dissolution for spray pulverization with nitric acid

    International Nuclear Information System (INIS)

    A comparative study of the nitric acid dissolution of aluminium, by immersion and spray pulverization has been carried out in laboratory scale. As a result, the optimum operation conditions to control reaction in the plant are fixed. Operation costs are also evaluated. (author)

  19. STRUCTURE OF ECAP ALUMINIUM AFTER DIFFERENT NUMBER OF PASSES

    Directory of Open Access Journals (Sweden)

    Lucia Ilucová

    2011-05-01

    Full Text Available The structure of high purity (99.99% aluminium processed by equal channel angular pressing in the as pressed state after different number of passes was examined using various stereological methods. An extreme inhomogeneity and complicated anisotropy was observed along the body of rod-like specimens.

  20. 1.3. Processing of aluminium production solid wastes

    International Nuclear Information System (INIS)

    The reprocessing of solid wastes of aluminium production, including fluorine regeneration, carbon regeneration, and extraction of valuable components was considered in this chapter. The main methods of fluorine regeneration, including alkaline, acidic, two-stage leaching, hydrochemical, burning, flotation, sintering, vacuum-thermal pyro hydrolysis were considered as well.

  1. Local electrochemical behaviour of 7xxx aluminium alloys

    NARCIS (Netherlands)

    Andreatta, F.

    2004-01-01

    Aluminium alloys of the 7xxx series (Al-Zn-Mg-Cu) are susceptible to localized types of corrosion like pitting, intergranular corrosion and exfoliation corrosion. This represents a limitation for the application of these alloys in the aerospace components because localized corrosion might have a neg

  2. Electrochemical Characterisation of Filiform Corrosion on Aluminium Rolled Products

    NARCIS (Netherlands)

    Huisert, M.

    2001-01-01

    When aluminium is protected by an organic coating a special form of corrosion can occur underneath the organic coating; filiform corrosion. This form of corrosion manifests itself as threadlike filaments under the coating, it causes local delamination of the coating and the coating cannot protect th

  3. Establishment of Integrated Information Displays in Aluminium Surfaces Using Nanomanufacturing

    DEFF Research Database (Denmark)

    Prichystal, Jan Phuklin; Bladt, Henrik Henriksen; Hansen, Hans Nørgaard

    2005-01-01

    Bang & Olufsen has been working with a method for manufacturing ultra-thin structures in Aluminium that can be penetrated by light. This has resulted in a patent describing how to obtain this effect by etching of local areas in a solid material. The idea behind an invisible display in Aluminum co...... ultra-short pulses, selective etching + anodizing, and electrochemical machining....

  4. On the Numerical Determination of Optimal Textures of Aluminium

    OpenAIRE

    Burgholzer, P; Scherzer, O.

    1994-01-01

    In this paper a mathematical algorithm is studied to improve the deep-drawing quality of an aluminium sheet. The deep-drawing quality is usually expressed in terms of the normal anisotropie. In our mathematical model we use Taylor theory and ideal orientations to reformulate this problem as a nonlinear optimization problem for the normal anisotropie. Some numerical examples are presented.

  5. Waste treatment of fission product solutions containing aluminium nitrate

    International Nuclear Information System (INIS)

    In the Rossendorf molybdenum-99 production facility AMOR short-term irradiated aluminium clad fuel elements from the Rossendorf Research Reactor are reprocessed. Following extractive recovery of the enriched uranium the facility system has to be disposed of the fission product-Al(NO3)3 solution. Investigations on waste conditioning of such solutions are presented. (author)

  6. Hydrogen generation from aluminium corrosion in reactor containment spray solutions

    International Nuclear Information System (INIS)

    The aluminium corrosion experiments in reactor containment spray solutions, under the conditions expected to prevail during LOCA in BWR and PWR, were performed in order to investigate relationships between temperature, pH and hydrogen production rates. In order to simulate the conditions in a BWR containment realistic ratios between aluminium surface and water volume and between aluminium surface and oxygen volume were used. Three different aluminium alloys were exposed to spray solutions: AA 1050, AA 5052 and AA 6082. The corrosion rates were measured for BWR solutions (deaerated and aerated) with pH 5 and 9 at 50, 100 and 1500C. The pressure was constantly 0.8 MPa. The hydrogen production rate was measured by means of gas chromatography. In deionized BWR water the corrosion rates did not exceed about 0.05 mm/year in all cases, i.e. were practically independent of temperature and pH. Hydrogen concentrations were less than 0.1 vol.% in cooled dry gas. Corrosion rates and hydrogen production in PWR alkaline solution measured at pH 9.7 and 1500C were very high. AA 5052 alloy was the best material

  7. Microstructure and defect chemistry of yttrium aluminium garnet ceramics

    International Nuclear Information System (INIS)

    This thesis describes basic aspects concerning the defect chemistry and the microstructure of yttrium aluminium garnet ceramics. The work consists of three parts: a literature study, an experimental part and a section giving computer simulation data of defects. (author). 320 refs.; 68 figs.; 72 schemes; 32 tabs

  8. Finite size melting of spherical solid-liquid aluminium interfaces

    DEFF Research Database (Denmark)

    Chang, J.; Johnson, Erik; Sakai, T.; Saka, H.

    2009-01-01

    We have investigated the melting of nano-sized cone shaped aluminium needles coated with amorphous carbon using transmission electron microscopy. The interface between solid and liquid aluminium was found to have spherical topology. For needles with fixed apex angle, the depressed melting tempera...... the conclusion that the depressed melting temperature is not controlled solely by the inverse radius 1/R. Instead, we found a direct relation between the depressed melting temperature and the ratio between the solid-liquid interface area and the molten volume.......We have investigated the melting of nano-sized cone shaped aluminium needles coated with amorphous carbon using transmission electron microscopy. The interface between solid and liquid aluminium was found to have spherical topology. For needles with fixed apex angle, the depressed melting...... temperature of this spherical interface, with radius R, was found to scale linearly with the inverse radius 1/R. However, by varying the apex angle of the needles we show that the proportionality constant between the depressed melting temperature and the inverse radius changes significantly. This led us to...

  9. SOLUBILITY OF SILICON IN CAST ALUMINIUM ALLOY AFTER ELECTROHYDROPULSE TREATMENT

    OpenAIRE

    Dyachenko, S.; Fedchenko, N.

    2006-01-01

    The structure of cast aluminium alloy AЛ9 exposed to electrohydropulse treatment (EHPT) was studied. It has been shown that after EHPT solubility of silicon in alloy matrix was increased. With the help of thermodynemic analysis the structural changes in metal after EHPT were explained.

  10. Effect of Low Strain Rate on Formability of Aluminium Alloy

    OpenAIRE

    Bidulská, J.; T. Kvačkaj; Bidulský, R.; Cabbibo, M.; Evangelista, E.

    2007-01-01

    Effect of low strain rate on formability of aluminium alloy 2014 by means of torsion test was performed. The presented experimental results exhibit decrease of the ductility with increase and decrease of ε and T, respectively, and optimal values of , ε T are thus obtained.

  11. Aluminium enriched diffusion layers on NiAl alloy

    Czech Academy of Sciences Publication Activity Database

    Bartuška, Pavel; Lašek, Jiří; Paidar, Václav

    2003-01-01

    Roč. 19, č. 3 (2003), s. 185-188. ISSN 0267-0844 R&D Projects: GA AV ČR IAA1041302 Institutional research plan: CEZ:AV0Z1010914 Keywords : intermetallics based on Ni-Al * aluminium enriched diffusion layers * local elemental analysis Subject RIV: BM - Solid Matter Physics ; Magnetism Impact factor: 0.571, year: 2003

  12. Anisotropy of tertiary creep in aluminium-based composites

    Czech Academy of Sciences Publication Activity Database

    Dobeš, Ferdinand; Milička, Karel

    Naples : University of Naples, 2005 - (Crivelli-Visconti, I.), s. 225-226 [Advancing with composites 2005. Naples (IT), 11.10.2005-14.10.2005] Institutional research plan: CEZ:AV0Z20410507 Keywords : metal matrix composite * tertiary creep * aluminium alloys Subject RIV: JI - Composite Materials

  13. Aluminium in food and daily dietary intake estimate in Greece.

    Science.gov (United States)

    Bratakos, Sotirios M; Lazou, Andriana E; Bratakos, Michael S; Lazos, Evangelos S

    2012-01-01

    Aluminium content of foods, as well as dietary aluminium intake of the Greek adult population, was determined using graphite furnace atomic absorption spectroscopy after microwave sample digestion and food consumption data. Al content ranged from 0.02 to 741.2 mg kg⁻¹, with spices, high-spice foods, cereal products, vegetables and pulses found to be high in Al. Differences in aluminium content were found between different food classes from Greece and those from some other countries. Aluminium intake of Greeks is 3.7 mg/day based on DAFNE Food Availability Databank, which uses data from the Household Budget Surveys. On the other hand, according to the per capita food consumption data collected by both national and international organisations, Al intake is 6.4 mg day⁻¹. Greek adult population has an Al intake lower than the Provisional Tolerable Weekly Intake of 7 mg kg⁻¹ body weight established by EFSA. Cereals and vegetables are the main Al contributors, providing 72.4% of daily intake. PMID:24779693

  14. Examples on cold forged aluminium components in automotive industry

    DEFF Research Database (Denmark)

    Bay, Niels; Kolsgaard, A.

    2000-01-01

    The present paper describes the possibilites of applying cold forging for manufacturing of light weight components in aluminium. A short description of the basic cold forming processes forms the basis for describing the great variety in design of cold forged components. Examples are mainly taken ...... from automotive industry but in a few cases also from other industrial sectors to show the possibilities....

  15. Hydrogen evolution from aluminium in reactor containment spray solutions

    International Nuclear Information System (INIS)

    Three different aluminium alloys were exposed to conditions similar to BWR and PWR containment spray waters at 50, 100 and 1500C. BWR deionized water gives corrosion rates of at most 0.05 mm/year and hydrogen concentrations less than 0.1-1%. On the contrary PWR alkaline solutions give very high corrosion rates and hydrogen contents. (Auth.)

  16. Persistent Skin Reactions and Aluminium Hypersensitivity Induced by Childhood Vaccines

    DEFF Research Database (Denmark)

    Salik, Elaha; Løvik, Ida; Andersen, Klaus E; Bygum, Anette

    2016-01-01

    There is increasing awareness of reactions to vaccination that include persistent skin reactions. We present here a retrospective investigation of long-lasting skin reactions and aluminium hypersensitivity in children, based on medical records and questionnaires sent to the parents. In the 10-year...

  17. Effects of Aluminium in Forest. Results of a pilot experiment

    Energy Technology Data Exchange (ETDEWEB)

    Mulder, J.; Wit, H. de; Nygaard, P.H.

    1996-01-01

    This conference paper deals with an Norwegian pilot project which started in 1995 and finishing early 1999, investigates the solubility and phyto-toxicity of aluminium (Al) in mature forest ecosystems. The project consists of three major parts, including field manipulation study of Norwegian spruce stands, laboratory experiments and modelling Al chemistry in the root zone. 15 refs.

  18. 第十一届中国国际铸造博览会简述%11 th China International Foundry Expo Briefly Reviewed

    Institute of Scientific and Technical Information of China (English)

    何莹莹

    2012-01-01

    The pomp of 2012 Chinese International Foundry Expo has been introduced with both domestic and overseas development up to the minute of foundry machinery of molding, onremaking, sand preparation, special casting etc respectively.%介绍2012年北京中国国际铸造博览会盛况,并分别从造型制芯、砂处理、特种铸造等各方面介绍了国内外铸造机械的最新发展.

  19. The 12th China International Foundry Expo Briefly Reviewed%第十二届中国国际铸造博览会简述

    Institute of Scientific and Technical Information of China (English)

    李专政

    2014-01-01

    The pomp of 2014 Chinese International Foundry Expo has been introduced with both domestic and overseas development up to the minute of foundry machinery of molding, coremaking, sand preparation, special casting etc respectively.%介绍了2014年北京中国国际铸造博览会盛况,并分别从造型制芯、砂处理、特种铸造等方面介绍了展出铸造设备的最新发展。

  20. Characterization and extraction of gold contained in foundry industrial wastes; Caracterizacion y extraccion de oro contenido en matrices de desechos industriales de fundicion

    Energy Technology Data Exchange (ETDEWEB)

    Vite T, J.; Vite T, M.; Diaz C, A.; Carreno de Leon, C. [Instituto Nacional de Investigaciones Nucleares, Depto. de Estudios del Ambiente, A.P. 18-1027, 11801 Mexico D.F. (Mexico)

    1999-07-01

    Gold was characterized and leached in foundry sands. These wastes are product among others of the automotive industry where they are used as molds material which are contaminated by diverse metals during the foundry. To fulfil the leaching process four coupled thermostat columns were used. To characterize the solid it was used the X-ray diffraction technique. For the qualitative analysis it was used the Activation analysis technique. Finally, for the study of liquors was used the Plasma diffraction spectroscopy (Icp-As) technique. The obtained results show that the process which was used the thermostat columns was more efficient, than the methods traditionally recommended. (Author)

  1. The workers radiation protection

    International Nuclear Information System (INIS)

    This file gathers contributions and points of view from different actors of the workers radiation protection, included two foreign contributions making reference to Spanish and British practices. (N.C.)

  2. Health of radiation workers

    International Nuclear Information System (INIS)

    Radiation workers are healthier than the average person in the general population and appear to be as healthy as workers in other ΣsafeΣ industries. It is, however, assumed that there is no safe dose of radiation and that any exposure to radiation will cause a small increase in the incidence of cancer, this increase being directly proportional to the total radiation dose. On the basis of the risk estimates given by ICRP, radiation exposures up to 1 rem per year for 47 years are predicted to cause fewer work-related deaths than expected for the average worker in Canadian industry. Radiation exposures of 5 rem per year from age 18 to 65 would result in predicted risk which is about four times higher than that for most workers in Canada and might increase the chances of death before age 75 to nearly the same level as for the average member of the general public. (auth)

  3. Corrosion of research reactor aluminium clad spent fuel in water

    International Nuclear Information System (INIS)

    A large variety of research reactor spent fuel with different fuel meats, different geometries and different enrichments in 235U are presently stored underwater in basins located around the world. More than 90% of these fuels are clad in aluminium or aluminium based alloys that are notoriously susceptible to corrosion in water of less than optimum quality. Some fuel is stored in the reactor pools themselves, some in auxiliary pools (or basins) close to the reactor and some stored at away-from-reactor pools. Since the early 1990s, when corrosion induced degradation of the fuel cladding was observed in many of the pools, corrosion of research reactor aluminium clad spent nuclear fuel stored in light water filled basins has become a major concern, and programmes were implemented at the sites to improve fuel storage conditions. The IAEA has since then established a number of programmatic activities to address corrosion of research reactor aluminium clad spent nuclear fuel in water. Of special relevance was the Coordinated Research Project (CRP) on Corrosion of Research Reactor Aluminium Clad Spent Fuel in Water (Phase I) initiated in 1996, whose results were published in IAEA Technical Reports Series No. 418. At the end of this CRP it was considered necessary that a continuation of the CRP should concentrate on fuel storage basins that had demonstrated significant corrosion problems and would therefore provide additional insight into the fundamentals of localized corrosion of aluminium. As a consequence, the IAEA started a new CRP entitled Corrosion of Research Reactor Aluminium Clad Spent Fuel in Water (Phase II), to carry out more comprehensive research in some specific areas of corrosion of aluminium clad spent nuclear fuel in water. In addition to this CRP, one of the activities under IAEA's Technical Cooperation Regional Project for Latin America Management of Spent Fuel from Research Reactors (2001-2006) was corrosion monitoring and surveillance of research

  4. Mechanically milled aluminium matrix composites reinforced with halloysite nanotubes

    Directory of Open Access Journals (Sweden)

    L.A. Dobrzański

    2012-12-01

    Full Text Available Purpose: The present work describes fabrication of aluminium AlMg1SiCu matrix composite materials reinforced with halloysite nanotubes by powder metallurgy techniques and hot extrusion.Design/methodology/approach: Mechanical milling, compacting and hot extrusion successively are considering as a method for manufacturing metal composite powders with a controlled fine microstructure and enhanced mechanical properties. It is possible by the repeated welding and fracturing of powders particles mixture in a highly energetic ball mill.Findings: The milling process has a huge influence on the properties of powder materials, changing the spherical morphology of as-received powder during milling process to flattened one due to particle deformation followed by welding and fracturing particles of deformed and hardened enough which allows to receive equiaxial particles morphology again. The investigation shows that so called brittle mineral particles yields to plastic deformation as good as ductile aluminium alloy particles. That indicates that the halloysite powder can play a role of the accelerator during mechanical milling. High energy ball milling as a method of mechanical milling improves the distribution of the halloysite reinforcing particles throughout the aluminium matrix, simultaneously reducing the size of particles. The apparent density changes versus milling time can be used to control the composite powders production by mechanical milling and the presence of halloysite reinforcements particles accelerates the mechanical milling process.Research limitations/implications: Contributes to knowledge about technology, structure and properties of aluminium alloy matrix composite material reinforced with mineral nanoparticles.Practical implications: Conducted research shows that applied technology allows obtaining very good microstructural characteristics.Originality/value: It has been confirmed that halloysite nanotubes can be applied as an effective

  5. Advanced worker protection system

    International Nuclear Information System (INIS)

    The Department of Energy (DOE) is in the process of defining the magnitude and diversity of Decontamination and Decommissioning (D ampersand D) obligations at its numerous sites. The DOE believes that existing technologies are inadequate to solve many challenging problems such as how to decontaminate structures and equipment cost effectively, what to do with materials and wastes generated, and how to adequately protect workers and the environment. Preliminary estimates show a tremendous need for effective use of resources over a relatively long period (over 30 years). Several technologies are being investigated which can potentially reduce D ampersand D costs while providing appropriate protection to DOE workers. The DOE recognizes that traditional methods used by the EPA in hazardous waste site clean up activities are insufficient to provide the needed protection and worker productivity demanded by DOE D ampersand D programs. As a consequence, new clothing and equipment which can adequately protect workers while providing increases in worker productivity are being sought for implementation at DOE sites. This project describes the development of an Advanced Worker Protection System (AWPS) which will include a life-support backpack with liquid air for cooling and as a supply of breathing gas, protective clothing, respirators, communications, and support equipment

  6. Advanced worker protection system

    Energy Technology Data Exchange (ETDEWEB)

    Caldwell, B.; Duncan, P.; Myers, J. [Oceaneering Space Systems, Houston, TX (United States)

    1995-10-01

    The Department of Energy (DOE) is in the process of defining the magnitude and diversity of Decontamination and Decommissioning (D&D) obligations at its numerous sites. The DOE believes that existing technologies are inadequate to solve many challenging problems such as how to decontaminate structures and equipment cost effectively, what to do with materials and wastes generated, and how to adequately protect workers and the environment. Preliminary estimates show a tremendous need for effective use of resources over a relatively long period (over 30 years). Several technologies are being investigated which can potentially reduce D&D costs while providing appropriate protection to DOE workers. The DOE recognizes that traditional methods used by the EPA in hazardous waste site clean up activities are insufficient to provide the needed protection and worker productivity demanded by DOE D&D programs. As a consequence, new clothing and equipment which can adequately protect workers while providing increases in worker productivity are being sought for implementation at DOE sites. This project describes the development of an Advanced Worker Protection System (AWPS) which will include a life-support backpack with liquid air for cooling and as a supply of breathing gas, protective clothing, respirators, communications, and support equipment.

  7. Foreign construction workers in Singapore.

    OpenAIRE

    Ofori G

    1997-01-01

    Provides an overview of the construction industry in Singapore. Studies the structure of the construction workforce, the terms of employment, policies towards worker, the effects of employment of foreign workers on local industry, the reducing reliance on foreign construction workers, and the future trends in Singapore's requirements for construction workers.

  8. Canada: a big investment for the aluminium valorization; Canada: un gros investissement pour la valorisation de l'aluminium

    Energy Technology Data Exchange (ETDEWEB)

    Anon.

    2005-02-01

    An amount of more than 2.4 millions of dollars has been given by the Quebec at the research and development sector for the aluminium valorization. Six plans will be studied by more than 30 searchers and 20 students in technology. (O.M.)

  9. Corrosion of aluminium in copper-aluminium couples under a marine environment: Influence of polyaniline deposited onto copper

    Energy Technology Data Exchange (ETDEWEB)

    Vera, Rosa, E-mail: rvera@ucv.c [Instituto de Quimica, Facultad de Ciencias, Pontificia Universidad Catolica de Valparaiso, Avda. Brasil 2950, Casilla 4059, Valparaiso (Chile); Verdugo, Patricia [Departamento de Quimica y Bioquimica, Facultad de Ciencias, Universidad de Valparaiso, Av. Gran Bretana 1111, Valparaiso (Chile); Orellana, Marco; Munoz, Eduardo [Instituto de Quimica, Facultad de Ciencias, Pontificia Universidad Catolica de Valparaiso, Avda. Brasil 2950, Casilla 4059, Valparaiso (Chile)

    2010-11-15

    Research highlights: {yields} The presence of Polyaniline in the Al-Cu system produces a decrease in the oxygen reduction reaction. {yields} In the marine enviroment, aluminium in Al-Cu couples, suffers pitting and exfoliation. {yields} The aluminium deterioration increases with chloride and enviromental sulphur dioxide presence, mainly when it is united to bare copper. - Abstract: In this study, we examined how aluminium corrosion in Al-Cu/PANI galvanic couples in a marine environment is influenced by deposition of polyaniline (PANI) on copper. Polarization curves and immersion assays in 0.1 M NaCl were performed. The morphologies of etched Al and corrosion products were observed by SEM, and the Al ions in solution were quantified by atomic absorption spectroscopy. A reduction in aluminium damage due to galvanic corrosion was observed as a result of decreased effective area for the oxygen reduction reaction on Cu/PANI electrode. Furthermore, an electrochemical reduction of PANI from leucoemeraldine to emeraldine base is proposed.

  10. Design of the lines of aluminium drawing. Part 1; Conception des filieres de filage d'aluminium. Partie 1

    Energy Technology Data Exchange (ETDEWEB)

    Cescutti, J.P.; Ravaille, N. [Pechiney, Div. Filiage, 75 - Paris (France)

    2005-12-15

    After a general presentation, the second paragraph gives the main reasons of the complexity of the problem to be solved. Coming from the 'sciences of design', these aspects give valuable data to structure the analysis of the progress ways in the field of the design of the lines of aluminium extrusion. (O.M.)

  11. Decreased toxicity of aluminium when the ionic strength increases in water; Blir aluminium mindre toksisk naar ionestyrken i vannet oeker?

    Energy Technology Data Exchange (ETDEWEB)

    Alstad, E.W. [Oslo Univ. (Norway)

    1996-01-01

    The conference paper evaluates the acute mortality of fish caused by the toxicity of aluminium in water. The evaluation is based on the polymerization hypothesis. According to the author, the level of toxicity decreases when the concentration and charge of ions increase. The paper presents the preliminary results from the executed experiment. 2 refs., 2 figs., 1 tab.

  12. Energy conversion from aluminium and phosphate rich solution via ZnO activation of aluminium

    International Nuclear Information System (INIS)

    Electrochemical power sources have motivated intense research efforts in the development of alternative ‘green’ power sources for ultra-low powered bioelectronic devices. Biofuel cells employ immobilized enzymes to convert the available chemical energy of organic fuels directly into electricity. However, biofuel cells are limited by short lifetime due to enzyme inactivation and frequent need to incorporate mediators to shuttle electrons to the final electron acceptor. In this context, other electrochemical power sources are necessary in energy conversion and storage device applications. Here we report on the fabrication and characterization of a membrane-free aluminium/phosphate cell based on the activation of aluminium (Al) using ZnO nanocrystal in an Al/phosphate cell as a ‘green’ alternative to the traditional enzymatic biofuel cells. The hybrid cell operates in neutral phosphate buffer solution and physiological saline buffer. The ZnO modifier in the phosphate rich electrolyte activated the pitting of Al resulting in the production of hydrogen, as the reducing agent for the reduction of H2PO4− ions to HPO32− ions at a formal potential of −0.250 V vs. Ag/AgCl. Specifically, the fabricated cell operating in phosphate buffer and physiological saline buffer exhibit an open-circuit voltage of 0.810 V and 0.751 V and delivered a maximum power density of 0.225 mW cm−2 and 1.77 mW cm−2, respectively. Our results demonstrate the feasibility of generating electricity by activating Al as anodic material in a hybrid cell supplied with phosphate rich electrolyte. Our approach simplifies the construction and operation of the electrochemical power source as a novel “green” alternative to the current anodic substrates used in enzymatic biofuel cells for low power bioelectronics applications. - Graphical abstract: Display Omitted - Highlights: • ZnO activation of metallic Al for generating electricity for bioelectronic applications. • Selective

  13. Energy conversion from aluminium and phosphate rich solution via ZnO activation of aluminium

    Energy Technology Data Exchange (ETDEWEB)

    Slaughter, Gymama, E-mail: gslaught@umbc.edu; Sunday, Joshua; Stevens, Brian

    2015-08-01

    Electrochemical power sources have motivated intense research efforts in the development of alternative ‘green’ power sources for ultra-low powered bioelectronic devices. Biofuel cells employ immobilized enzymes to convert the available chemical energy of organic fuels directly into electricity. However, biofuel cells are limited by short lifetime due to enzyme inactivation and frequent need to incorporate mediators to shuttle electrons to the final electron acceptor. In this context, other electrochemical power sources are necessary in energy conversion and storage device applications. Here we report on the fabrication and characterization of a membrane-free aluminium/phosphate cell based on the activation of aluminium (Al) using ZnO nanocrystal in an Al/phosphate cell as a ‘green’ alternative to the traditional enzymatic biofuel cells. The hybrid cell operates in neutral phosphate buffer solution and physiological saline buffer. The ZnO modifier in the phosphate rich electrolyte activated the pitting of Al resulting in the production of hydrogen, as the reducing agent for the reduction of H{sub 2}PO{sub 4}{sup −} ions to HPO{sub 3}{sup 2−} ions at a formal potential of −0.250 V vs. Ag/AgCl. Specifically, the fabricated cell operating in phosphate buffer and physiological saline buffer exhibit an open-circuit voltage of 0.810 V and 0.751 V and delivered a maximum power density of 0.225 mW cm{sup −2} and 1.77 mW cm{sup −2}, respectively. Our results demonstrate the feasibility of generating electricity by activating Al as anodic material in a hybrid cell supplied with phosphate rich electrolyte. Our approach simplifies the construction and operation of the electrochemical power source as a novel “green” alternative to the current anodic substrates used in enzymatic biofuel cells for low power bioelectronics applications. - Graphical abstract: Display Omitted - Highlights: • ZnO activation of metallic Al for generating electricity for

  14. Binding waste anthracite fines with Si-containing materials as an alternative fuel for foundry cupola furnaces.

    Science.gov (United States)

    Huang, He; Fox, John T; Cannon, Fred S; Komarneni, Sridhar; Kulik, Joseph; Furness, Jim

    2011-04-01

    An alternative fuel to replace foundry coke in cupolas was developed from waste anthracite fines. Waste anthracite fines were briquetted with Si-containing materials and treated in carbothermal (combination of heat and carbon) conditions that simulated the cupola preheat zone to form silicon carbide nanowires (SCNWs). SCNWs can provide hot crushing strengths, which are important in cupola operations. Lab-scale experiments confirmed that the redox level of the Si-source significantly affected the formation of SiC. With zerovalent silicon, SCNWs were formed within the anthracite pellets. Although amorphous Si (+4) plus anthracite formed SiC, these conditions did not transform the SiC into nanowires. Moreover, under the test conditions, SiC was not formed between crystallized Si (+4) and anthracite. In a full-scale demonstration, bricks made from anthracite fines and zerovalent silicon successfully replaced a part of the foundry coke in a full-scale cupola. In addition to saving in fuel cost, replacing coke by waste anthracite fines can reduce energy consumption and CO2 and other pollution associated with conventional coking. PMID:21366305

  15. Steel sheet composite materials with foamed aluminium; Stahlblechverbundwerkstoffe mit geschaeumtem Aluminium

    Energy Technology Data Exchange (ETDEWEB)

    Baumeister, J.; Weber, M. [Institut fuer Angewandte Materialforschung, Bremen (Germany); Bleck, W.; Hagen, H. von [Technische Hochschule Aachen (Germany). Lehrstuhl und Inst. fuer Eisenhuettenkunde

    1999-07-01

    Sandwich structured steel sheets with a core of foamed aluminium can be produced by roll-bonding and glueing. Results of corrosion tests and laser welding tests so far were positive. Several applications have been proposed but none of them has been implemented as yet. The material is recommended for applications with a profile of requirements comprising structurally and functionally relevant characteristics. Recycling is unproblematic. [German] Zur Herstellung von Stahlblechsandwichverbunden mit einem Aluminiumschaumkern lassen sich die Verfahren Walzplattieren und Kleben einsetzen. Es sind Sandwichverbunde mit Gesamtdichten von 0,7 bis 2,0 g/cm{sup 3} und Gesamtdicken zwischen 10 und 32 mm darstellbar. Die Tafelgroessen fuer die vielversprechendsten Verfahren liegen derzeit bei ueber DIN A3 (konventionell geschaeumt) oder 160 mm x mehrere m (kontinuierlich im Banddurchlaufofen geschaeumt) und 2 m x 600 mm (geklebt). Es lassen sich gute mechanische Eigenschaften des Sandwichverbundes (Biegesteifigkeit) und hohe Versagensreserven bei Druck- und Biegebeanspruchungen sowie interessante funktionelle Eigenschaften (z.B. hohe Energieaufnahme) erzielen. Aus Tastversuchen zu Korrosionseigenschaften und Fuegeverfahren (Laserschweissen) konnten positive Resultate gewonnen werden. Vorschlaege zu Anwendungen bestehen, aber ein direkter Einsatz ist noch nicht realisiert worden. Ein Einsatz des Werkstoffverbundes ist sinnvoll in Gebieten, in denen ein Anforderungsprofil von strukturell und funktionell relevanten Eigenschaften vorherrscht. Das Recycling der rein metallischen Verbunde ist problemlos. (orig.)

  16. Aluminium content of foods originating from aluminium-containing food additives.

    Science.gov (United States)

    Ogimoto, Mami; Suzuki, Kumi; Haneishi, Nahoko; Kikuchi, Yuu; Takanashi, Mayu; Tomioka, Naoko; Uematsu, Yoko; Monma, Kimio

    2016-09-01

    Aluminium (Al) levels of 90 food samples were investigated. Nineteen samples contained Al levels exceeding the tolerable weekly intake (TWI) for young children [body weight (bw): 16 kg] when consuming two servings/week. These samples were purchased multiple times at specific intervals and were evaluated for Al levels. Al was detected in 27 of the 90 samples at levels ranging from 0.01 (limit of quantitation) to 1.06 mg/g. Of these, the Al intake levels in two samples (cookie and scone mix, 1.3 and 2 mg/kg bw/week, respectively) exceeded the TWI as established by European Food Safety Authority, although the level in the scone mix was equivalent to the provisional TWI (PTWI) as established by Joint Food and Agriculture Organization of the United Nations/World Health Organization Expert Committee on Food Additives. The Al levels markedly decreased in 14 of the 19 samples with initially high Al levels. These results indicated reductions in the Al levels to below the PTWI limits in all but two previously identified food samples. PMID:27092423

  17. ThermophysicalProperties of Cellular Aluminium andCeramic Particulate / Aluminium Composites

    Directory of Open Access Journals (Sweden)

    Khalid Almadhoni

    2015-10-01

    Full Text Available In this paper, the thermophysical properties of cellular Al and Ceramic Particulate / Al Composites were explored. Thermophysical properties are defined as material properties that vary with temperature without altering the material's chemical identity including thermal conductivity (TC, coefficient of thermal expansion (CTE, energy absorption, porosity and relative density. The significance of cellular Al and AMMCs reinforced by ceramic particles lies in their propertieswhich are difficult to be available combined in other engineering materials. New cellular AMMCs that meet the needs of the required engineering applications could be synthesized by selection an appropriate reinforcements. Different kinds of ceramic particles such as oxides, carbides, nitrides, as well as carbon nanotubes can be utilized as reinforcements for manufacturing of cellular AMMCs. Thermophysicalproperties of cellular AMMCs consisting of Al as continuous matrix phase and ceramic particles as reinforcements are directly influenced by type, size, and geometry of dispersions, also the RVR. In addition, the constituents of ceramic particulate / aluminium composites characterized by different heat transfer mechanisms, wherethe TC mechanism in metals is attributed to free electrons, while phonons are primarily responsible for TC in nonmetallic materials, as well as an interfacial thermal barrier resistance influence effectively on heat transfer inside the composite and thus the thermophysical properties. In this paper, based on the literature review, thermophysical properties of cellular Al and AMMCs reinforced by ceramic particles were discussed.

  18. Numerical and experimental investigations of aluminium powder compaction; Numerische und experimentelle Untersuchungen zum Pulverpressen von Aluminium

    Energy Technology Data Exchange (ETDEWEB)

    Hanini, K.; Doege, E.; Schmidt-Juergensen, R. [Institut fuer Umformtechnik und Umformmaschinen, (IFUM) Universitaet Hannover, Welfengarten 1A, 30167 Hannover (Germany)

    2003-08-01

    The FEM simulation is a powerful means which can drastically reduce the time to production and costs in the optimization of powder forming processes. The current paper investigates experimentally and numerically die compaction of aluminium powder. The plastic deformation is formulated by using the Drucker-Prager-Cap-model. This yield criterion describes the compressibility of porous bodies and allows the prediction of crack formation in the green compact. Axial compaction tests have been performed to determine material parameters for hardening. Simulation examples are presented to demonstrate the ability of the model to compute the distribution of the relative density. Furthermore, the compaction of an axisymmetric workpiece was simulated in order to determine optimal tools kinematics and to avoid crack formation. (Abstract Copyright [2003], Wiley Periodicals, Inc.) [German] Die Auslegung und Optimierung pulvertechnologischer Umformverfahren basiert bisher zu einem grossen Teil auf Erfahrungswissen. Die numerische Simulation bietet hierbei eine kosten- und zeitsparende Alternative. Besonders hat sich die Finite-Elemente-Methode (FEM) als leistungsfaehiges Simulationsverfahren bewaehrt. Im Rahmen dieser Arbeit wird das Pulverpressen von Aluminiumpulver numerisch und experimentell untersucht. Hierbei wird das Drucker-Prager-Cap-Modell verwendet, um das kompressible Verhalten des Pulvers abzubilden und moegliche Rissbildungen waehrend des Pressvorgangs vorherzusagen. Durch Pressversuche werden die Materialkennwerte fuer dieses Modell hinsichtlich der Verdichtung und Verfestigung des Aluminiumpulvers ermittelt. Der Pressvorgang wird anhand ausgewaehlter Referenzbauteile simuliert. Von besonderem Interesse ist hierbei die Berechnung der Verteilung der relativen Dichte und die Vermeidung der Rissbildung durch Optimierung der Stempelkinematik. (Abstract Copyright [2003], Wiley Periodicals, Inc.)

  19. Fine and ultrafine emission dynamics from a ferrous foundry cupola furnace.

    Science.gov (United States)

    Meléndez, Antton; García, Estibaliz; Carnicer, Pedro; Pena, Egoitz; Larrión, Miren; Legarreta, Juan Andres; Gutiérrez-Cañas, Cristina

    2010-05-01

    Aerosol size distributions from ferrous foundry cupola furnaces vary depending on semicontinuous process dynamics, time along the tap-to-tap cycle, dilution ratio, and the physical and chemical nature of the charge and fuel. All of these factors result in a highly time-dependent emission of particulate matter (PM) 2.5 pm or less in aerodynamic diameter (PM2.5)--even on a mass concentration basis. Control measures are frequently taken on the basis of low-reliability parameters such as emission factors and loosely established mass ratios of PM2.5 to PM 10 microm or less in aerodynamic diameter (PM1.0). The new environmental requirements could entail unexpected and undesired drawbacks and uncertainties in the meaning and effectiveness of process improvement measures. The development of process-integrated and flue-gas cleaning measures for reduction of particle emissions requires a better knowledge of generation mechanisms during melting. Available aerosol analyzers expand the range of control issues to be tackled and contribute to greatly reduce the uncertainty of engineering decisions on trace pollutant control. This approach combines real-time size distribution monitoring and cascade impactors as preseparators for chemical or morphological analysis. The results allow for establishing a design rationale and performance requirement for control devices. A number size distribution below 10 microm in aerodynamic equivalent diameter was chosen as the main indicator of charge influence and filter performance. Size distribution is trimodal, with a coarse mode more than 12 microm that contributes up to 30% of the total mass. A temporal series for these data leads to identification of the most relevant size ranges for a specific furnace (e.g., the most penetrating size range). In this cupola, this size range is between 0.32 and 0.77 microm of aerodynamic equivalent diameter and defines the pollution control strategy for metals concentrating within this size range. Scrap

  20. Effects of Nano-Aluminium on The Combustion of A PolyNIMMO-Based Propellant

    Institute of Scientific and Technical Information of China (English)

    Clive Woodley; Peter Henning

    2014-01-01

    Propellants containing micro-aluminium particles have been shown to produce faster burn rates than conventional gun propellants.However,they are also more abrasive than conventional propellants.Nano-material propellants have been reported to give similar benefits to micron-material propellants but without the disadvantage of increased abrasion.Tests were conducted to compare the burn rates,ignitability and wear rates of a propellant loaded with 0% aluminium,15% micro-aluminium and 15%nano-aluminium.Closed vessel tests showed a burn rate increase of 39% in the range 30-250 MPa,and 70% at low pressure (50-100 MPa)for the nano-aluminium propellant compared with the baseline propellant.The micro-aluminium propellant showed only a 10% increase in the burn rate compared with the standard propellant.The ignition delay for the nano-aluminium propellant was slightly shorter than that of the baseline propellant.Substantially increased wear rates were measured for the micro-aluminium propellant.The nano-aluminium propellant showed reduced wear rates compared with the micro-aluminium propellant but these were still substantially greater than those for the baseline propellant.

  1. Study of Foundry Technology CAD Software Based on VB%基于VB的铸造工艺CAD软件研究

    Institute of Scientific and Technical Information of China (English)

    李莉; 周棣华

    2011-01-01

    Using the programming language Visual Basic 6.0 and Access database, a set of CAD software for the foundry technology has been developed with friendly interface for users and convenient in operation. It has the functions such as the determination of foundry technology schemes and enquiry the foundry technology parameters and achieves the design of the sand cores, gating system, riser and chills, and so on. Employing the software, the CAD on casting process design and the fast foundry technology graphs drawing can be realized.%选用Visual Basic6.0程序设计语言和Access数据库,开发了一套界面友好、使用方便的铸造工艺CAD软件,该软件具有铸造工艺方案的确定、铸造工艺参数的查询、砂芯设计、浇注系统设计、冒口及冷铁设计等功能.通过该软件可实现计算机辅助铸造工艺设计,快速的绘制铸造工艺图.

  2. Experimental study of optimal self compacting concrete with spent foundry sand as partial replacement for M-sand using Taguchi approach

    Science.gov (United States)

    Nirmala, D. B.; Raviraj, S.

    2016-06-01

    This paper presents the application of Taguchi approach to obtain optimal mix proportion for Self Compacting Concrete (SCC) containing spent foundry sand and M-sand. Spent foundry sand is used as a partial replacement for M-sand. The SCC mix has seven control factors namely, Coarse aggregate, M-sand with Spent Foundry sand, Cement, Fly ash, Water, Super plasticizer and Viscosity modifying agent. Modified Nan Su method is used to proportion the initial SCC mix. L18 (21×37) Orthogonal Arrays (OA) with the seven control factors having 3 levels is used in Taguchi approach which resulted in 18 SCC mix proportions. All mixtures are extensively tested both in fresh and hardened states to verify whether they meet the practical and technical requirements of SCC. The quality characteristics considering "Nominal the better" situation is applied to the test results to arrive at the optimal SCC mix proportion. Test results indicate that the optimal mix satisfies the requirements of fresh and hardened properties of SCC. The study reveals the feasibility of using spent foundry sand as a partial replacement of M-sand in SCC and also that Taguchi method is a reliable tool to arrive at optimal mix proportion of SCC.

  3. Evolution of worker policing.

    Science.gov (United States)

    Olejarz, Jason W; Allen, Benjamin; Veller, Carl; Gadagkar, Raghavendra; Nowak, Martin A

    2016-06-21

    Workers in insect societies are sometimes observed to kill male eggs of other workers, a phenomenon known as worker policing. We perform a mathematical analysis of the evolutionary dynamics of policing. We investigate the selective forces behind policing for both dominant and recessive mutations for different numbers of matings of the queen. The traditional, relatedness-based argument suggests that policing evolves if the queen mates with more than two males, but does not evolve if the queen mates with a single male. We derive precise conditions for the invasion and stability of policing alleles. We find that the relatedness-based argument is not robust with respect to small changes in colony efficiency caused by policing. We also calculate evolutionarily singular strategies and determine when they are evolutionarily stable. We use a population genetics approach that applies to dominant or recessive mutations of any effect size. PMID:26976051

  4. Migration of health workers.

    Science.gov (United States)

    Buchan, James

    2008-01-01

    The discussion and debate stimulated by these papers focused across a range of issues but there were four main areas of questioning: "measuring" and monitoring migration (issues related to comparability, completeness and accuracy of data sets on human resources); the impact of migration of health workers on health systems; the motivations of individual health workers to migrate (the "push" and "pull" factors) and the effect of policies designed either to reduce migration (e.g "self ufficiency") or to stimulate it (e.g active international recruitment). It was recognised that there was a critical need to examine migratory flows within the broader context of all health care labour market dynamics within a country, that increasing migration of health workers was an inevitable consequence of globalisation, and that there was a critical need to improve monitoring so as to better inform policy formulation and policy testing in this area. PMID:18561695

  5. Active metal brazing of different metals to aluminium nitride ceramics

    International Nuclear Information System (INIS)

    During recent years aluminium nitride ceramics for substrates, coolers and components have found more applications in micro- and power electronics. Aluminium nitride ceramic with high thermal conductivity, small CTE and good thermal shock resistance is used in aeronautical equipment as well as in drive systems of undergrounds and high speed trains. Different metals and alloys can be bonded to AIN by the so-called 'AMB-process'. The bonding mechanism is based on the use of so-called active metals like Ti, Zr, Hf. Copper conductor lines can be brazed onto AIN-substrates and components, resistor sheets can be applied on ceramic water coolers and a couple of other metals and alloys like tantalium, titanium, KOVAR and steel can be attached to AIN-ceramics by active brazing. Processing, analytical aspects and some special applications will be discussed. (author)

  6. Nano α-alumina powders from aluminium dross waste

    International Nuclear Information System (INIS)

    The paper describes a solvo thermal chemical process to recycle aluminium dross waste into nano α-alumina powder. The process includes washing to remove the unwanted sodium follow by dissolving of this waste with dilute acid. The solvo thermal process then proceed with addition of propanol to crystallize the aluminium hydroxide. XRD analysis of this crystal shows that it belongs to Gibbs site (Al(OH)3). The crystals were then calcined at 1300 degree C where white powder was produced. Characteristic studies were then performed on this powder using XRD, SEM, EDX and particle size analysis showing that it has single α-alumina crystal phase with almost spherical shape. As the initial particle size is coarse and had a mean particle size of 3.80 μm, high speed wet milling was used and enable to reduce it to 0.49 μm. (Author)

  7. Effect of pressurized steam on AA1050 aluminium

    DEFF Research Database (Denmark)

    Jariyaboon, Manthana; Møller, Per; Ambat, Rajan

    2012-01-01

    measurements were used to study corrosion behavior. Findings - A 590?nm boehmite oxide layer was generated on AA1050 associated with partially dissolved and/or fallen off Fe-containing intermetallic particles after exposure to pressurized steam. A significant reduction (25 times) in anodic and cathodic......Purpose - The purpose of this paper is to understand the effect of pressurized steam on surface changes, structures of intermetallic particles and corrosion behavior of AA1050 aluminium. Design/methodology/approach - Industrially pure aluminium (AA1050, 99.5 per cent) surfaces were exposed to...... pressurized steam produced from a commercial pressure cooker at the maximum temperature of 116oC for 10?min. Surface morphology was observed using SEM-EDX and FIB-SEM. Phase identification and compositional depth profiling were investigated using XRD and GDOES, respectively. Potentiodynamic polarization...

  8. Production of aluminium oxide from the kaolin waste reprocessing

    International Nuclear Information System (INIS)

    The kaolin processing for paper covering produces a great volume of residues formed primary by clay mineral kaolinite which was in this study, the starting point for the synthesis of ammonium alum aiming to obtain free sodium alumina with fine grade for ceramic manufacture. The synthesis process to obtain ammonium alum consisted of the following procedures: residues calcination and sulphuric leaching of meta kaolinite followed by neutralization/ crystallization of aluminium sulphate solution with ammonium hydroxide concentrated solution. The effect of calcination temperature (650 deg C, 700 deg C and 750 deg C), calcination time of residues (30 min, 60 min and 120 min),sulphuric acid concentration as well as leaching temperature (70 deg C, 80 deg C and 90 deg C) on kinetics of aluminium leaching were studied. The influence of pH on ammonium alum crystallization was also studied. Data on chemical analysis, XRD and DTA of raw material utilized and synthesized are presented and discussed. (author)

  9. The nature of point defects in plastically deformed aluminium

    International Nuclear Information System (INIS)

    In order to find out which types of point defect are produced by plastic deformation, 57Co-doped aluminium specimens were cold worked at various temperatures by unidirectional tensile deformation or cyclic torsion. The specimens were then annealed at increasing temperatures, and the trapping of defects at the 57Co probes was studied by Moessbauer spectroscopy. In none of the experiments were interstitials found, although it is known that in aluminium 57Co probes readily trap interstitials after low-temperature particle irradiation. However, vacancy trapping was found in two temperature ranges corresponding to two different migration energies of vacancies: in dislocations Esub(m)sup(d) approx.0.2 to 0.3 eV and in the lattice Esub(m) approx.= 0.6 eV. The consequences of the results on models of point defect production by cold working are discussed. (author)

  10. Impact of Inert Metal Particles Flow on Aluminium Plate

    Institute of Scientific and Technical Information of China (English)

    WANG Zhongqi; LIU Yi; CHEN Yahong; BAI Chunhua

    2008-01-01

    Inert metal explosive, a new kind of explosive, is a mixture of high explosive and inert metal particle.When this kind of explosive is detonated, an inert metal particle flow will be formed by the explosive product driving.To determine the characteristics of the movement of the metal particle flow, a series of aluminium plates were designed to be the targets on which the metal particle flow impacted.The test result was presented and a numerical model was set up to analyze the impact of the high speed inert metal particles on aluminium plate.Based on the numerical analysis, the relationship between the characteristic of the mark on the target plate and the initial condition of the inert metal particles was proposed.From the analysis of the impact on target plates, more information about the movement of the metal particles could be reconstructed.

  11. Mechanisms of de cohesion in cutting aluminium matrix composites

    International Nuclear Information System (INIS)

    In this paper properties and applications of aluminium matrix composites are presented with a composite reinforced with saffil fibres selected for topical study. Behavior of matrix and reinforcement during machining with a cutting tool is analyzed. The paper presents an explosive quick-stop device designed to obtain undisturbed machined surface for examination. Meso hardness measurements of deformed structure, resultant chips and built-up-edge were carried out. Scanning micrographs of machined surface are presented with morphology and types of chips analysed. Values of the fibrousness angle ψ and thickening index kh of chip are evaluated. The research performed has enabled the authors to define mechanisms of e cohesion during cutting aluminium matrix composites. The results received for composite material are compared with those pertinent to aluminum alloys.

  12. Effects and mechanisms of grain refinement in aluminium alloys

    Indian Academy of Sciences (India)

    K T Kashyap; T Chandrashekar

    2001-08-01

    Grain refinement plays a crucial role in improving characteristics and properties of cast and wrought aluminium alloys. Generally Al–Ti and Al–Ti–B master alloys are added to the aluminium alloys to grain refine the solidified product. The mechanism of grain refinement is of considerable controversy in the scientific literature. The nucleant effects i.e. which particle and its characteristics nucleate -Al, has been the subject of intensive research. Lately the solute effect i.e. the effect of dissolved titanium on grain refinement, has come into forefront of grain refinement research. The present paper attempts to review the literature on the nucleant effects and solute effects on grain refinement and addresses the importance of dissolved titanium in promoting nucleation of -Al on nucleant particles.

  13. Sorption of strontium-90 on anodized aluminium (2)

    International Nuclear Information System (INIS)

    Adsorption of the 90Sr+90Y system on anodized aluminium as a function of oxide layer thickness, purity of aluminum and temperature has been studied. It was found that only the adsorption of Sr2+ ions is affected by the oxide layer thickness. The content of admixtures in aluminium was meaningless from the point of view of adsorption capacity. An increase of Sr2+ adsorption with temperature was observed in the range from 20 to 600C. From the investigation of desorption it follows that the irreversibility of adsorption is higher for yttrium than for strontium and that the oxide layers of greater porosity tie up more strongly both kinds of ions. (author)

  14. Structural colours and applications to anodised aluminium surfaces

    DEFF Research Database (Denmark)

    Johansen, Villads Egede

    solve the problem. The problem is investigated by first reviewing existing work within colouration and visual appearance. This includes a study on how colours are perceived by humans and an investigation of the characteristics with which a surface appearance is properly described. Subsequently......, nanostructures and surface profiles are investigated using optimisation and topology optimisation in order to understand the limitations and design freedom of colour engineering. This is then followed by a study of the effect of disorder on a nanoscale level in order to tailor surface reflections for a smooth......, pleasing appearance. Afterwards, optical models for scattering of non-deterministic geometries suitable for anodised aluminium are considered. The outcome of the investigations are several different proposals for obtaining a white appearance for aluminium. These are described in the thesis alongside a...

  15. Microstructure evolution and grain refinement in asymmetrically rolled aluminium

    International Nuclear Information System (INIS)

    Aluminium alloy sheets were asymmetrically rolled and annealed. Asymmetric rolling was applied by imposing different velocity ratios between the top and bottom rolls, from 1 to 1.5. After cold rolling, the microstructures of various samples were analysed by electron back scatter diffraction, whereas the mechanical properties were characterized by stress–strain curves and microhardness measurements. The asymmetrical rolling process was examined as an alternative method to obtain fine- or even ultrafine-grained aluminium. The main purpose of this paper is to describe, qualitatively and quantitatively, the influence of asymmetrical rolling on microstructure evolution. Grain size, misorientation, image quality factor and other parameters were characterized and analysed in some detail. In the present study, a unique approach has been used for the first time to examine the possibility of applying the asymmetric rolling process in the preparation of materials with controlled heterogeneity

  16. TORSIONAL DEFORMATION AND FATIGUE BEHAVIOUR OF 6061 ALUMINIUM ALLOY

    Directory of Open Access Journals (Sweden)

    marini marno

    2012-02-01

    Full Text Available Torsional deformation and fatigue behaviour of both solid and thin-walled tubular specimens were made from as-received and heat treated 6061 aluminium alloy were studied. 6061 aluminium alloy have been widely used as a candidate material in automobile, aerospace, aircraft and structural application because of their superior mechanical properties such as high strength to weight ratio, good ductility and others. The differences in cyclic deformation and fatigue behaviours between round and solid specimens where a stress gradient exist, and thin-walled tubular specimens where a uniform stress state is commonly assumed, are also discussed. Von Mises and Tresca criteria has been used to predict the monotonic and cyclic deformation curve and compared to the torsional data obtained from the experiment. The S-N curve was used to present and evaluate the fatigue life of the specimens. Through fractographic analysis, failure criteria of fracture surfaces were observed and discussed. 

  17. Buffering effects on electrograining of aluminium in nitric acid

    Energy Technology Data Exchange (ETDEWEB)

    Koroleva, E.V. [Corrosion and Protection Centre, UMIST, P.O. Box 88, Manchester M60 1QD (United Kingdom)]. E-mail: e.koroleva@umist.ac.uk; Thompson, G.E. [Corrosion and Protection Centre, UMIST, P.O. Box 88, Manchester M60 1QD (United Kingdom); Skeldon, P. [Corrosion and Protection Centre, UMIST, P.O. Box 88, Manchester M60 1QD (United Kingdom); Hollrigl, G. [Alcan Technology and Management Ltd., Bad. Bahnhofstrasse 16, CH-8212 Neuhausen (Switzerland); Lockwood, S. [Bridgnorth Aluminium Limited, Stourbridge Road, Bridgnorth WV15 6AU (United Kingdom); Smith, G. [Bridgnorth Aluminium Limited, Stourbridge Road, Bridgnorth WV15 6AU (United Kingdom)

    2005-09-01

    Electrograining of a binary Al-Si alloy has been undertaken in nitric acid based electrolytes, with the resultant surfaces examined by scanning and transmission electron microscopies. Depending on electrograining conditions, the pit appearance varies from hemispherical to large lateral pits, with the latter favoured in relatively acidic electrolytes. The conditions prevailing in the pit have been explored through use of aluminium ion additions to the nitric acid electrolyte as well as additions of species which influence the precipitation and dissolution of aluminium hydroxide. These confirm that control of the pit solution pH, through hydroxide generation, as a result of the selected electrograining conditions and consequent anodic and cathodic polarisation, enables tailoring of the resultant electrograined surface appearance.

  18. Experimental evidence for a dynamical crossover in liquid aluminium.

    Science.gov (United States)

    Demmel, F; Fraile, A; Szubrin, D; Pilgrim, W-C; Morkel, C

    2015-11-18

    The temperature dependence of the dynamic structure factor at next-neighbour distances has been investigated for liquid aluminium. This correlation function is a sensitive parameter for changes in the local environment and its Fourier transform was measured in a coherent inelastic neutron scattering experiment. The zero frequency amplitude decreases in a nonlinear way and indicates a change in dynamics around 1.4 ∙ Tmelting. From that amplitude a generalized viscosity can be derived which is a measure of local stress correlations on next-neighbour distances. The derived generalized longitudinal viscosity shows a changing slope at the same temperature range. At this temperature the freezing out of degrees of freedom for structural relaxation upon cooling sets in which can be understood as a precursor towards the solid state. That crossover in dynamics of liquid aluminium shows the same signatures as previously observed in liquid rubidium and lead, indicating an universal character. PMID:26465204

  19. Environment pollution with aluminium around a coalburning electric power plant

    International Nuclear Information System (INIS)

    The experiments were carried out from November 1991 till November 1993 on the area surrounding an electric power plant within the circle of 20 km diameter and five geographical directions (N, S, SE, E, W). The results presented in this paper have indicated the threats caused by emissions of the power plant ashes and dusts. Mean aluminium content in soil has been multiply surpassed on the area studied. This must have as impact on fauna and flora. The distribution and intensity of pollution is determined first of all by the distance from the emitters and direction of prevailing winds. A part of aluminium contained in water soluble compounds can be distributed on large areas, what adds a lot to the threat to animals. That is why high chimneys do not solve the problem of pollution around big industrial plants. (author)

  20. Tailored Aluminium based Coatings for Optical Appearance and Corrosion Resistance

    DEFF Research Database (Denmark)

    Aggerbeck, Martin

    The current project investigated the possibility of designing aluminium based coatings focusing on the effect of composition and surface finish on the optical appearance and on the alkaline corrosion properties using titanium as the main alloying element. The main results and discussions of this...... the previously described magnetron sputtered Al-Ti coatings showed that 13 wt. % titanium and more improved the corrosion resistance at pH 13.5 and this was further improved by heat treatment, especially at 400 °C and more. The improved corrosion properties were ascribed to structural relaxation......, decreased galvanic potential differences in the microstructure, and protection from the network of the Al3Ti phases precipitated during the heat treatment. Laser surface cladding of aluminium containing up to 20 wt. % Ti6Al4V were studied focusing on the microstructure and the alkaline corrosion properties...