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Sample records for alumina zirconia composite

  1. Alumina-Reinforced Zirconia Composites

    Science.gov (United States)

    Choi, Sung R.; Bansal, Narottam P.

    2003-01-01

    Alumina-reinforced zirconia composites, used as electrolyte materials for solid oxide fuel cells, were fabricated by hot pressing 10 mol percent yttria-stabilized zirconia (10-YSZ) reinforced with two different forms of alumina particulates and platelets each containing 0 to 30 mol percent alumina. Major mechanical and physical properties of both particulate and platelet composites including flexure strength, fracture toughness, slow crack growth, elastic modulus, density, Vickers microhardness, thermal conductivity, and microstructures were determined as a function of alumina content either at 25 C or at both 25 and 1000 C. Flexure strength and fracture toughness at 1000 C were maximized with 30 particulate and 30 mol percent platelet composites, respectively, while resistance to slow crack growth at 1000 C in air was greater for 30 mol percent platelet composite than for 30 mol percent particulate composites.

  2. Processing of Alumina-Toughened Zirconia Composites

    Science.gov (United States)

    Bansal, Narottam P.; Choi, Sung R.

    2003-01-01

    Dense and crack-free 10-mol%-yttria-stabilized zirconia (10YSZ)-alumina composites, containing 0 to 30 mol% of alumina, have been fabricated by hot pressing. Release of pressure before onset of cooling was crucial in obtaining crack-free material. Hot pressing at 1600 C resulted in the formation of ZrC by reaction of zirconia with grafoil. However, no such reaction was observed at 1500 C. Cubic zirconia and -alumina were the only phases detected from x-ray diffraction indicating no chemical reaction between the composite constituents during hot pressing. Microstructure of the composites was analyzed by scanning electron microscopy and transmission electron microscopy. Density and elastic modulus of the composites followed the rule-of-mixtures. Addition of alumina to 10YSZ resulted in lighter, stronger, and stiffer composites by decreasing density and increasing strength and elastic modulus.

  3. Thermal Conductivity of Alumina-Toughened Zirconia Composites

    Science.gov (United States)

    Bansal, Narottam P.; Zhu, Dong-Ming

    2003-01-01

    10-mol% yttria-stabilized zirconia (10YSZ)-alumina composites containing 0 to 30 mol% alumina were fabricated by hot pressing at 1500 C in vacuum. Thermal conductivity of the composites, determined at various temperatures using a steady-state laser heat flux technique, increased with increase in alumina content. Composites containing 0, 5, and 10-mol% alumina did not show any change in thermal conductivity with temperature. However, those containing 20 and 30-mol% alumina showed a decrease in thermal conductivity with increase in temperature. The measured values of thermal conductivity were in good agreement with those calculated from simple rule of mixtures.

  4. Thermal Conductivity of Alumina-reinforced Zirconia Composites

    Science.gov (United States)

    Bansal, Narottam P.

    2005-01-01

    10-mol% yttria-stabilized zirconia (10SZ) - alumina composites containing 0-30 mol% alumina were fabricated by hot pressing at 1500 C in vacuum. Thermal conductivity was determined at various temperatures using a steady-state laser heat flux technique. Thermal conductivity of the composites increased with increase in alumina content. Composites containing 0, 5, and 10-mol% alumina did not show any change in thermal conductivity with temperature. However, those containing 20 and 30-mol% alumina showed a decrease in thermal conductivity with increase in temperature. The measured values of thermal conductivity were in good agreement with those calculated from the Maxwell-Eucken model where one phase is uniformly dispersed within a second major continuous phase.

  5. Zirconia-alumina composites of high mechanical strength

    International Nuclear Information System (INIS)

    Pyda, W.; Pyda, A.

    2004-01-01

    Commercial zirconia (stabilized with 3 mol% yttria) and alumina powders of submicron size were used to produce ceramic matrix composites in the ZrO 2 -Al 2 O 3 system. Homogeneous mixtures of both constituent powders were prepared by means pf physical mixing in water exploiting a heterofloculation effect. The mixtures were consolidated using two methods: (i). Cold isostatic pressing of the samples under 300 MPa followed by pressureless sintering in air, (ii). hot pressing under 25 MPa in argon. The samples were sintered for 2 h at 1500-1650 o C. Detailed characterization was made with respect of the powder properties, packing of the particles in green compacts and microstructure of the consolidated composites. Studied was an influence of alumina content and the consolidation method on mechanical properties of the composites. A bending strength of 17±0.2 GPa was measured for the TZP material which contained 5 vol.% of alumina particles. (author)

  6. Dielectric properties of alumina/zirconia composites at millimeter wavelengths

    International Nuclear Information System (INIS)

    Molla, J.; Heidinger, R.; Ibarra, A.; Link, G.

    1994-01-01

    Alumina-zirconia composites with ZrO 2 contents up to 20% and negligible porosity were investigated at millimeter (mm) wavelengths to determine the changes appearing in the dielectric properties of pure alumina ceramics when unstabilized or partially stabilized ZrO 2 is added to improve the mechanical strength. It is demonstrated that it essential to distinguish between the contributions of the monoclinic and the tetragonal phase of zirconia (m-ZrO 2 , t-ZrO 2 ). Permittivity is raised with increasing content of either phases; the effective permittivity can be assessed by the rule of mixtures (Maxwell-Garnett formulation of the generalized Clasussius-Mossotti relation) using permittivity values of 10 for Al 2 O 3 , 14-21 for m-ZrO 2 and 40-45 for t-ZrO 2 . The permittivity data show only a small variation in the investigated range of 9-145 GHz. For the dielectric loss, there is evidence of a predominant contribution of m-ZrO 2 ; in addition, the marked increase in loss with frequency becomes sharper. The t-ZrO 2 , which is responsible for strengthening, does not show any significant influence on losses. It is therefore concluded, that ZrO 2 strengthening of alumina is feasible without affecting mm-wave losses at room temperature as long as the presence of m-ZrO 2 is avoided

  7. EFFECTIVE ELASTIC PROPERTIES OF ALUMINA-ZIRCONIA COMPOSITE CERAMICS - PART 4. TENSILE MODULUS OF POROUS ALUMINA AND ZIRCONIA

    Directory of Open Access Journals (Sweden)

    W. Pabst

    2004-12-01

    Full Text Available In this fourth paper of a series on the effective elastic properties of alumina-zirconia composite ceramics the influence of porosity on the effective tensile modulus of alumina and zirconia ceramics is discussed. The examples investigated are alumina and zirconia ceramics prepared from submicron powders by starch consolidation casting using two different types of starch, potato starch (median size D50 =47.2 µm and corn starch (median size D50 =13.7 µm. The dependence of effective tensile moduli E, on the porosity f, measured for porosities in the ranges of approx. 19-55 vol.% and 10-42 vol.% for alumina and zirconia, respectively, using a resonant frequency technique, was evaluated by fitting with various model relations, including newly developed ones. A detailed comparison of the fitting results suggests the superiority of the new relation E/E0 = (1 - f·(1 - f/fC, developed by the authors (with the tensile modulus of the dense ceramic material E0 and the critical porosity fC, over most other existing fit models. Only for special purposes and well-behaved data sets the recently proposed exponential relation E/E0 = exp [-Bf/(1 - f] and the well-known Phani-Niyogi relation E/E0 = (1 - f/fCN might be preferable.

  8. Zirconia / Alumina Composite Foams with Calcium Phosphate Coating

    Directory of Open Access Journals (Sweden)

    Lenka Novotná

    2016-06-01

    Full Text Available In this study, mechanical properties of calcium phosphate foams were enhanced by zirconia/alumina porous cores prepared by polymer replica technique. This technique was chosen to ensure interconnected pores of optimal size for cell migration and attachment. The porosity of ZA cores (50 – 99% was controlled by multistep impregnation process, the size of pore windows was 300 – 500 μm. Sintered ZA cores were impregnated by hydroxyapatite or β-tricalcium phosphate slurry to improve bioactivity. The bone like apatite layer was formed on coatings when immersed in a simulated body fluid. Neither of tested materials was cytotoxic. Thus, the composite foam can be potentially used as a permanent substitute of cancellous bone.

  9. Microstructural design in alumina-alumina/zirconia layered composites

    Energy Technology Data Exchange (ETDEWEB)

    Sanchez-Herencia, A.J.; Moya, J.S. [CSIC, Madrid (Spain). Inst. de Ceramica y Vidrio; Tomsia, A.P. [Lawrence Berkeley Lab., CA (United States). Materials Sciences Div.

    1997-12-18

    Very recently several authors have pointed out the extremely important role of microstructural design in developing structural ceramic materials for long term high temperature applications. In this sense Raj has identified several boundary conditions: (1) Resistance to oxidation, (ii) Resistance to grain boundary sliding and cavitation, (iii) Good strength and toughness at room temperature. The aspiration is to eliminate grain boundaries which can act as cavitation sites, without using single crystals which typically exhibit low toughness. In this regard ceramics with single crystal-like morphologies, e.g., large elongated grains, with good fracture toughness and high bending strength have been proposed. One route to find these apparently contradictory characteristic is by building up layered microarchitectures where layers with high toughness and high bending strength coexist with layers with high creep resistance. These conditions can be met in the case of Al{sub 2}O{sub 3}/Al{sub 2}O{sub 3}-ZrO{sub 2} laminates. The present work was directed to the study of the microstructural features and properties of Al{sub 2}O{sub 3}/Al{sub 2}O{sub 3} + unstabilized ZrO{sub 2} and Al{sub 2}O{sub 3}/Al{sub 2}O{sub 3} + t-ZrO{sub 2} (3 mol% Y{sub 2}O{sub 3}) layered composites.

  10. Alumina and Zirconia Based Layered Composites:Part 1 Preparation

    Czech Academy of Sciences Publication Activity Database

    Hadraba, Hynek; Maca, K.; Chlup, Zdeněk

    2009-01-01

    Roč. 412, - (2009), s. 221-226 ISSN 1013-9826 R&D Projects: GA ČR(CZ) GA106/06/0724 Institutional research plan: CEZ:AV0Z20410507 Keywords : electrophoretic deposition * alumina * zirconia Subject RIV: JH - Ceramics, Fire-Resistant Materials and Glass

  11. Effects of Variable Aspect-Ratio Inclusions on the Electrical Impedance of an Alumina Zirconia Composite at Intermediate Temperatures

    Science.gov (United States)

    Goldsby, Jon C.

    2010-01-01

    A series of alumina-yttria-stabilized zirconia composites containing either a high aspect ratio (5 and 30 mol%) hexagonal platelet alumina or an alumina low aspect ratio (5 and 30 mol%) spherical particulate was used to determine the effect of the aspect ratio on the temperature-dependent impedance of the composite material. The highest impedance across the temperature range of 373 to 1073 K is attributed to the grain boundary of the hexagonal platelet second phase in this alumina zirconia composite.

  12. Zirconia toughened SiC whisker reinforced alumina composites small business innovation research

    Science.gov (United States)

    Loutfy, R. O.; Stuffle, K. L.; Withers, J. C.; Lee, C. T.

    1987-01-01

    The objective of this phase 1 project was to develop a ceramic composite with superior fracture toughness and high strength, based on combining two toughness inducing materials: zirconia for transformation toughening and SiC whiskers for reinforcement, in a controlled microstructure alumina matrix. The controlled matrix microstructure is obtained by controlling the nucleation frequency of the alumina gel with seeds (submicron alpha-alumina). The results demonstrate the technical feasibility of producing superior binary composites (Al2O3-ZrO2) and tertiary composites (Al2O3-ZrO2-SiC). Thirty-two composites were prepared, consolidated, and fracture toughness tested. Statistical analysis of the results showed that: (1) the SiC type is the key statistically significant factor for increased toughness; (2) sol-gel processing with a-alumina seed had a statistically significant effect on increasing toughness of the binary and tertiary composites compared to the corresponding mixed powder processing; and (3) ZrO2 content within the range investigated had a minor effect. Binary composites with an average critical fracture toughness of 6.6MPam sup 1/2, were obtained. Tertiary composites with critical fracture toughness in the range of 9.3 to 10.1 MPam sup 1/2 were obtained. Results indicate that these composites are superior to zirconia toughened alumina and SiC whisker reinforced alumina ceramic composites produced by conventional techniques with similar composition from published data.

  13. Obtaining alumina-mullite-zirconia composites using alternative raw materials; Avaliacao microestrural de compositos alumina-mulita-zirconia preparados a partir de bauxita como fonte alternativa de alumina

    Energy Technology Data Exchange (ETDEWEB)

    Nakachima, P.M., E-mail: peter.nakachima@curimbaba.com.br [Mineracao Curimbaba Ltda, Pocos de Caldas, MG (Brazil); Universidade Federal de Sao Carlos (UFSCar), SP (Brazil); Rodrigues, J.A. [Universidade Federal de Sao Carlos (UFSCar), SP (Brazil)

    2016-07-01

    Traditionally, ceramic composites of alumina-mullite-zirconia are obtained by the sintering of a mixture of alumina and zircon powders at temperatures above 1570°C. Due to the high purity of these raw materials, the cost of this composite is relatively high and sometimes prohibitive for certain applications. This fact motivated the development of a composite using zircon and bauxite (as an alternative source of alumina). The work herein demonstrates the feasibility of using these raw materials to obtain the desired phases, together with other contaminant phases due to the presence of other oxides in the bauxite, in addition to the SiO{sub 2} and Al{sub 2}O{sub 3}. However, the procedure used was not successful on obtaining the desired amount of ZrO{sub 2}, since the dissociation of the zircon was not complete. Composites were chemically and mineralogically characterized using the X-ray fluorescence and the Rietveld method with X-ray diffraction data, respectively, besides the scanning electron microscopy for the microstructure evaluation. (author)

  14. Microstructural stability of zirconia-alumina composite coatings during hot corrosion test at 1050 {sup o}C

    Energy Technology Data Exchange (ETDEWEB)

    Keyvani, A., E-mail: akeyvani@ut.ac.i [School of Metallurgy and Materials, College of Engineering, University of Tehran, P.O. Box 11155-4563, Tehran (Iran, Islamic Republic of); Saremi, M., E-mail: saremi@ut.ac.i [School of Metallurgy and Materials, College of Engineering, University of Tehran, P.O. Box 11155-4563, Tehran (Iran, Islamic Republic of); Heydarzadeh Sohi, M., E-mail: mhsohi@ut.ac.i [School of Metallurgy and Materials, College of Engineering, University of Tehran, P.O. Box 11155-4563, Tehran (Iran, Islamic Republic of)

    2010-09-10

    In the present work hot corrosion behavior of plasma sprayed zirconia-alumina coatings on Ni-base, IN-738, super alloy substrate was studied compared with normal zirconia. Hot corrosion resistance of the coatings was measured at 1050 {sup o}C using an atmospheric electrical furnace and a fused mixture of vanadium pentoxide and sodium sulfate salt. The hot corrosion test duration was 4 h in each cycle, while the specimens were cooled in the furnace. The general and peripheral conditions of the specimens were inspected. If there were any cracks or spallation in coating wedge the test was stopped, the time was recorded and coating microstructure was studied. Composite coatings of zirconia-alumina having alumina as a top coat or a mixed zirconia-alumina layer, showed better resistance in hot corrosion tests. It was concluded that alumina overlay on zirconia has promoted the hot corrosion resistance of the coatings.

  15. [Development and property study of zirconia toughened nano-composite alumina ceramic powder for dental application].

    Science.gov (United States)

    Zhao, Ke; Chao, Yong-lie; Yang, Zheng

    2003-09-01

    To prepare zirconia toughened nano-composite alumina ceramic powder for dental application. Physical and chemical property of the prepared material were tested, and the effect of development technology on composite powder was also studied in this study. Nano-composite alumina powder was prepared by surface-induced precipitation method. The effect of pH value and dispersing agent content on volume of alumina suspension sediment was recorded. The effect of ultrasonic time on agglomeration was measured also. X ray diffraction (XRD) was used to analyze powder phase before and after the stabilizer was added. Scanning electronic microscope (SEM) was applied for characterizing the specimen. The dispersion was better at pH=9 and wt (dispersing agent) = 0.2% approximately 0.3%. Selecting proper ultrasonic time can decrease the agglomeration of powders and lower the average particle size. XRD analysis indicated that the phase composition of the prepared nano-composite ceramic powder was shown as alpha-Al2O3, t-ZrO2 and a small amount of m-ZrO2 after the addition of stabilizer. Through SEM observation, nanometer-sized ZrO2 particles (80 approximately 100 nm) were uniformly located on the surface of submicrometer alumina grains. By choosing appropriate preparation method, weakly agglomerated powders with fine particle size can be obtained. The zirconia part of nano-composite powder was transmitted to partially stabled zirconia after the use of stabilizer.

  16. Crack growth resistance of alumina, zirconia and zirconia toughened alumina ceramics for joint prostheses.

    Science.gov (United States)

    De Aza, A H; Chevalier, J; Fantozzi, G; Schehl, M; Torrecillas, R

    2002-02-01

    Mono-phase bio-ceramics (alumina and zirconia) are widely used as femoral heads in total hip replacements (THR) as an alternative to metal devices. Unfortunately, the orthopaedic community reports significant in-vivo failures. Material scientists are already familiar with composites like alumina zirconia. Since both are biocompatible, this could prove to be a new approach to implants. This paper deals with a new generation of alumina-zirconia nano-composites having a high resistance to crack propagation, and as a consequence may offer the option to improve lifetime and reliability of ceramic joint prostheses. The reliability of the above mentioned three bio-ceramics (alumina, zirconia and zirconia toughened alumina) for THR components is analysed based on the study of their slow crack-growth behaviour. The influence of the processing conditions on the microstructure development, of the zirconia toughened alumina composites and the effect of these microstructures, on its mechanical properties, are discussed.

  17. Synthesis and ceramic processing of zirconia alumina composites for application as solid oxide fuel cell electrolytes

    International Nuclear Information System (INIS)

    Garcia, Rafael Henrique Lazzari

    2007-01-01

    The global warmness and the necessity to obtain clean energy from alternative methods than petroleum raises the importance of developing cleaner and more efficient systems of energy generation, among then, the solid oxide fuel cell (SOFC). Cubic stabilized zirconia (CSZ) has been the most studied material as electrolyte in SOFC, due to its ionic conductivity and great stability at operation conditions. However, its low fracture toughness difficulties its application as a thin layer, what could lead to an improvement of cell efficiency. In this sense, the alumina addition in CSZ forms a composite, which can shift its mechanical properties, without compromising its electrical properties. In this work, coprecipitation synthesis route and ceramic processing of zirconia-alumina composites were studied, in order to establish optimum conditions to attain high density, homogeneous microstructure, and better mechanical properties than CSZ, without compromising ionic conductivity. For this purpose, composites containing up to 40 wt % of alumina, in a 9 mol % yttria-stabilized zirconia (9Y-CSZ) matrix were evaluated. In order to optimize the synthesis of the composites, a preliminary study of powder obtaining and processing were carried out, at compositions containing 20 wt % of alumina, in 9Y-CSZ. The ceramic powders were characterized by helium picnometry, X-ray diffraction, scanning electronic microscopy, transmission electronic microscopy, thermogravimetry, differential scanning calorimetry, granulometry by laser diffraction and gas adsorption (BET). The characterization of sinterized compacts were performed by X-ray diffraction, scanning electron microscopy, optical microscopy, density measurements, Vickers indentation and impedance spectroscopy. The obtained results show that the alumina addition, in the 9Y-CSZ matrix powders, raises the specific surface area, promotes deagglomeration of powders and elevates the oxides crystallization temperature, requiring higher

  18. Probability of failure of veneered glass fiber-reinforced composites and glass-infiltrated alumina with or without zirconia reinforcement.

    Science.gov (United States)

    Chong, Kok-Heng; Chai, John

    2003-01-01

    The probability of failure under flexural load of veneered specimens of a unidirectional glass fiber-reinforced composite (FibreKor/Sculpture), a bidirectional glass fiber-reinforced composite (Vectris/Targis), a glass-infiltrated alumina (In-Ceram Alumina/Vita alpha), and a zirconia-reinforced glass-infiltrated alumina (In-Ceram Zirconia/Vita alpha) was investigated; a metal-ceramic (PG200/Vita omega) system served as a control. Ten uniform beams of the veneered core materials were fabricated for each system and subjected to a three-point bending test. The data were analyzed using the Weibull method. The failure load of specimens at a 10% probability of failure (B10 load) was compared. The mode of failure was analyzed. The B10 load of the systems investigated was not significantly different from that of the metal-ceramic system. FibreKor possessed significantly higher B10 load than Vectris, In-Ceram Alumina, and In-Ceram Zirconia. The B10 strength loads of Vectris, In-Ceram Alumina, and In-Ceram Zirconia were not significantly different from one another. The probability of FibreKor to fracture under a flexural load was significantly lower than that of Vectris, In-Ceram Alumina, or In-Ceram Zirconia.

  19. Wear properties of alumina/zirconia composite ceramics for joint prostheses measured with an end-face apparatus.

    Science.gov (United States)

    Morita, Yusuke; Nakata, Kenichi; Kim, Yoon-Ho; Sekino, Tohru; Niihara, Koichi; Ikeuchi, Ken

    2004-01-01

    While only alumina is applied to all-ceramic joint prostheses at present, a stronger ceramic is required to prevent fracture and chipping due to impingement and stress concentration. Zirconia could be a potential substitute for alumina because it has high strength and fracture toughness. However, the wear of zirconia/zirconia combination is too high for clinical use. Although some investigations on composite ceramics revealed that mixing of different ceramics was able to improve the mechanical properties of ceramics, there are few reports about wear properties of composite ceramics for joint prosthesis. Since acetabular cup and femoral head of artificial hip joint are finished precisely, they indicate high geometric conformity. Therefore, wear test under flat contact was carried out with an end-face wear testing apparatus for four kinds of ceramics: alumina monolith, zirconia monolith, alumina-based composite ceramic, and zirconia based composite ceramic. Mean contact pressure was 10 MPa and sliding velocity was 40 mm/s. The wear test continued for 72 hours and total sliding distance was 10 km. After the test, the wear factor was calculated. Worn surfaces were observed with a scanning electron micrograph (SEM). The results of this wear test show that the wear factors of the both composite ceramics are similarly low and their mechanical properties are much better than those of the alumina monolith and the zirconia monolith. According to these results, it is predicted that joint prostheses of the composite ceramics are safer against break down and have longer lifetime compared with alumina/alumina joint prostheses.

  20. Correlation between fracture toughness, work of fracture and fractal dimensions of Alumina-mullite-zirconia composites

    Directory of Open Access Journals (Sweden)

    Santos Sérgio Francisco dos

    2003-01-01

    Full Text Available The purpose of this work is to show the correlation between the fractal dimension, D, and mechanical properties such as work of fracture, gammawof, and fracture toughness, K Ic. Alumina-mullite-zirconia composites were characterized by the slit-island method, SIM, to obtain values of D and its fractional part, D*. The fracture surface roughness was also evaluated using a cyclic voltametric method. It will be shown that there is a positive experimental dependency of gammawof on D* and that there is not an evident correlation between K Ic and D*.

  1. Preparation and characterization of porous alumina-zirconia composite ceramics

    Czech Academy of Sciences Publication Activity Database

    Pabst, W.; Gregorová, E.; Sedlářová, I.; Černý, Martin

    2011-01-01

    Roč. 31, č. 14 (2011), s. 2721-2731 ISSN 0955-2219. [International Conference on Ceramic Processing Science /11./. Zürich, 29.08.2010-01.09.2010] Institutional research plan: CEZ:AV0Z30460519 Keywords : sintering * slip casting * composites Subject RIV: JI - Composite Materials Impact factor: 2.353, year: 2011

  2. Effect of high thermal expansion glass infiltration on mechanical properties of alumina-zirconia composite

    International Nuclear Information System (INIS)

    Balakrishnan, A.; Panigrahi, B.B.; Chu, Min-Cheol; Cho, Seong-Jai; Sanosh, K.P.; Kim, T.N.

    2009-01-01

    This work studies the effect on the mechanical properties of alumina-10 wt% zirconia (3 mol % yttria stabilized) composite by infiltrating glass of a higher thermal expansion (soda lime glass) on the surface at high temperature. The glass improved the strength of composite at room temperature as well as at high temperature. This could be attributed to the drastic drop in the coefficient of thermal expansion due to the compositional change in the soda lime glass during infiltration. There was a significant improvement in the Weibull modulus after glass infiltration. Glass infiltrated samples showed better thermal shock resistance. The magnitude of strength increment was found to be in the order of the surface residual stress generated by thermo-elastic properties mismatch between the composite and the penetrated glass. (author)

  3. Laminated alumina/zirconia ceramic composites prepared by electrophoretic

    Czech Academy of Sciences Publication Activity Database

    Hadraba, Hynek; Drdlík, D.; Chlup, Zdeněk; Maca, K.; Dlouhý, Ivo; Cihlář, J.

    2012-01-01

    Roč. 32, č. 9 (2012), s. 2053-2056 ISSN 0955-2219. [Engineering Ceramics 2011 - from Materials to Components. Smolenice, 09.05.2011-12.05.2011] R&D Projects: GA ČR(CZ) GAP108/11/1644 Institutional research plan: CEZ:AV0Z20410507 Institutional support: RVO:68081723 Keywords : electrophoretic deposition * composites * hardness * Al2O3 * ZrO2 Subject RIV: JH - Ceramics, Fire-Resistant Materials and Glass Impact factor: 2.360, year: 2012

  4. An Alumina Toughened Zirconia Composite for Dental Implant Application: In Vivo Animal Results

    Science.gov (United States)

    Schierano, Gianmario; Faga, Maria Giulia; Menicucci, Giulio; Sabione, Cristian; Genova, Tullio; von Degerfeld, Mitzy Mauthe; Peirone, Bruno; Cassenti, Adele; Cassoni, Paola; Carossa, Stefano

    2015-01-01

    Ceramic materials are widely used for biomedical applications because of their remarkable biological and mechanical properties. Composites made of alumina and zirconia are particularly interesting owing to their higher toughness with respect to the monolithic materials. On this basis, the present study is focused on the in vivo behavior of alumina toughened zirconia (ATZ) dental implants treated with a hydrothermal process. A minipig model was implemented to assess the bone healing through histology and mRNA expression at different time points (8, 14, 28, and 56 days). The novel ATZ implant was compared to a titanium clinical standard. The implants were analyzed in terms of microstructure and surface roughness before in vivo tests. The most interesting result deals with a statistically significant higher digital histology index for ATZ implants with respect to titanium standard at 56 days, which is an unprecedented finding, to the authors' knowledge. Even if further investigations are needed before proposing the clinical use in humans, the tested material proved to be a promising candidate among the possible ceramic dental implants. PMID:25945324

  5. An Alumina Toughened Zirconia Composite for Dental Implant Application: In Vivo Animal Results

    Directory of Open Access Journals (Sweden)

    Gianmario Schierano

    2015-01-01

    Full Text Available Ceramic materials are widely used for biomedical applications because of their remarkable biological and mechanical properties. Composites made of alumina and zirconia are particularly interesting owing to their higher toughness with respect to the monolithic materials. On this basis, the present study is focused on the in vivo behavior of alumina toughened zirconia (ATZ dental implants treated with a hydrothermal process. A minipig model was implemented to assess the bone healing through histology and mRNA expression at different time points (8, 14, 28, and 56 days. The novel ATZ implant was compared to a titanium clinical standard. The implants were analyzed in terms of microstructure and surface roughness before in vivo tests. The most interesting result deals with a statistically significant higher digital histology index for ATZ implants with respect to titanium standard at 56 days, which is an unprecedented finding, to the authors’ knowledge. Even if further investigations are needed before proposing the clinical use in humans, the tested material proved to be a promising candidate among the possible ceramic dental implants.

  6. Effect of Oxide Additives on Phase Evolution and Tribological Behavior of Zirconia-Toughened Alumina Composite

    Science.gov (United States)

    Dey, Ashis Kumar; Chatterjee, Subrata; Biswas, Koushik

    2017-12-01

    Four different zirconia-toughened alumina added with different pairs of oxides (CeO2, TiO2, CuO, ZnO and SnO2) were prepared through the co-precipitation technique. Conventional sintering resulted in relative densities ≥96%. Phase analyses of these composites were performed by x-ray diffraction. Vicker's hardness and tribological behavior of all ZTA composites were studied. Microstructure analysis of polished and worn surfaces was carried out to understand and correlate the mechanical/tribological behavior with the microstructure. A different wear mechanism is observed in ZTA containing CeO2 and TiO2 which resulted in considerable improvement in tribological behavior with a minimum specific wear rate of 9 × 10-7 mm3/Nm.

  7. Ca stabilized zirconia based composites by wet consolidation of zirconia and high alumina cement mixtures

    Energy Technology Data Exchange (ETDEWEB)

    Bruni, Y.L.; Garrido, L.B.; Aglietti, E.F., E-mail: lgarrido@cetmic.unlp.edu.ar [Centro de Tecnologia de Recursos Minerales y Ceramica (CETMIC/CIC-CONICET La Plata), Buenos Aires (Argentina)

    2012-07-01

    Composites of the CaO-Al{sub 2}O{sub 3}-ZrO{sub 2} system are widely used in many industrial applications. In this study, porous Ca stabilized ZrO{sub 2} composites were developed from a starting mixture of m-ZrO{sub 2} and calcium aluminate cement. Ceramics were produced by wet consolidation of aqueous suspensions with and without corn starch as pore former agent and sintering at 1000-1500 °C. The influence of processing parameters on crystalline phases, sintering behavior and textural characteristics was examined. Stabilized c-ZrO{sub 2} formed with the composition of Ca{sub 0.15}Zr{sub 0.85}O{sub 1.85}. The sintering of the mixtures lead to porous composites materials. Textural properties were analyzed considering the initial composition and the present crystalline phases. (author)

  8. Microstructural characterization of a zirconia-toughened alumina fiber reinforced niobium aluminide composite

    International Nuclear Information System (INIS)

    Nourbakhsh, S.; Sahin, O.; Rhee, W.H.; Margolin, H.

    1992-01-01

    This paper reports on an NbAl 3 + Nb 2 Al composite reinforced with continuous zirconia-toughened alumina, PRD-166 fibers, that was produced by pressure casing and was examined by optical and transmission electron microscopy and energy dispersive spectroscopy. Exposure of the fiber to the molten metal resulted in ZrO 2 and Al; 2 O 3 grain growth, formation of a thin layer of an amorphous phase on the grain boundaries of Al 2 O 3 and transformation of ZrO 2 . Preferential Al 2 O 3 grain growth near the surface of the fiber led to the rejection of ZrO 2 from this region into the molten metal. In NbAl 3 slip occurred by the glide of a left-angle 110 right-angle superdislocations and to a lesser extent by the glide of a pair of left-angle 11 bar 1 right-angle + left-angle 3 bar 1 bar 1 right-angle dislocations on the (112) planes and a/2 left-angle 110 right-angle superpartial dislocations on the (001) plane. The operating slip system in Nb 2 Al was identified as {010 left-angle 100 right-angle. A left-angle 100 right-angle dislocations were dissociated into a/x left-angle 100 right-angle partial dislocations joined together by a stacking fault

  9. Chemically Derived Dense Alumina-Zirconia Composites for Improved Mechanical and Wear Erosion Properties

    Science.gov (United States)

    1998-01-01

    As a result of this funded project high purity Zirconia-Toughened Alumina (ZTA) ceramic powders with and without yttria were produced using metal alkoxide precursors. ZTA ceramic powders with varying volume percents of zirconia were prepared (7, 15, and 22%). Aluminum tri-sec butoxide, zirconium propoxide, and yttrium isopropoxide were the reagents used. Synthesis conditions were varied to control the hydrolysis and the aging conditions for the sol to gel transition. FTIR analysis and rheological characterization were used to follow the structural evolution during the sol to gel transition. The greater extent of hydrolysis and the build-up of structure measured from viscoelastic properties were consistent. Heat treatment was conducted to produce submicron grain fully crystalline ZTA ceramic powders. This improved materials should have enhanced properties such strength, toughness, and wear resistance for advanced structural applications, for example engine components in high technology aerospace applications.

  10. Synthesis and ceramic processing of zirconia alumina composites for application as solid oxide fuel cell electrolytes; Sintese e processamento de compositos de zirconia-alumina para aplicacao como eletrolito em celulas a combustivel de oxido solido

    Energy Technology Data Exchange (ETDEWEB)

    Garcia, Rafael Henrique Lazzari

    2007-07-01

    The global warmness and the necessity to obtain clean energy from alternative methods than petroleum raises the importance of developing cleaner and more efficient systems of energy generation, among then, the solid oxide fuel cell (SOFC). Cubic stabilized zirconia (CSZ) has been the most studied material as electrolyte in SOFC, due to its ionic conductivity and great stability at operation conditions. However, its low fracture toughness difficulties its application as a thin layer, what could lead to an improvement of cell efficiency. In this sense, the alumina addition in CSZ forms a composite, which can shift its mechanical properties, without compromising its electrical properties. In this work, coprecipitation synthesis route and ceramic processing of zirconia-alumina composites were studied, in order to establish optimum conditions to attain high density, homogeneous microstructure, and better mechanical properties than CSZ, without compromising ionic conductivity. For this purpose, composites containing up to 40 wt % of alumina, in a 9 mol % yttria-stabilized zirconia (9Y-CSZ) matrix were evaluated. In order to optimize the synthesis of the composites, a preliminary study of powder obtaining and processing were carried out, at compositions containing 20 wt % of alumina, in 9Y-CSZ. The ceramic powders were characterized by helium picnometry, X-ray diffraction, scanning electronic microscopy, transmission electronic microscopy, thermogravimetry, differential scanning calorimetry, granulometry by laser diffraction and gas adsorption (BET). The characterization of sinterized compacts were performed by X-ray diffraction, scanning electron microscopy, optical microscopy, density measurements, Vickers indentation and impedance spectroscopy. The obtained results show that the alumina addition, in the 9Y-CSZ matrix powders, raises the specific surface area, promotes deagglomeration of powders and elevates the oxides crystallization temperature, requiring higher

  11. Effect of Alumina Addition to Zirconia Nano-composite on Low Temperature Degradation Process and Biaxial Strength

    Directory of Open Access Journals (Sweden)

    Moluk Aivazi

    2016-12-01

    Full Text Available Ceramic dental materials have been considered as alternatives to metals for dental implants application. In this respect, zirconia tetragonal stabilized with %3 yttrium, is of great importance among the ceramic materials for endosseous dental implant application. Because of its good mechanical properties and color similar to tooth. The aim and novelty of this study was to design and prepare Y-TZP nano-composite to reduce the degradation process at low temperature by alumina addition and maintaining submicron grain sized. Also, flexural strength of nano-composite samples was evaluated. Toward this purpose, alumina-Y-TZP nano-composites containing 0–30 vol% alumina (denoted as A-Y-TZP 0-30 were fabricated using α-alumina and Y-TZP nano-sized by sintering pressure less method. The synthesized samples were characterized using x-ray diffraction, field emission scanning electron microscopy equipped with energy dispersive x-ray spectroscopy techniques. Nano-composite samples with high density (≥96% and grain sized of ≤ 400 nm was obtained by sintering at 1270 °C for 170 min. After low temperature degradation test (LTD, A-Y-TZP20 and A-Y-TZP30 not showed monoclinic phase and the flexural strength in all of samples were higher than A-Y-TZP0. It was concluded that the grains were remained in submicron sized and A-Y-TZP20 and A-Y-TZP30 did not present biaxial strength reduction after LTD test.

  12. Nucleation and growth characteristics of cavities during the early stages of tensile creep deformation in a superplastic zirconia-20 wt% alumina composite

    International Nuclear Information System (INIS)

    Owen, D.M.; Chokshi, A.H.; Nutt, S.R.

    1997-01-01

    Constant-stress tensile creep experiments on a superplastic 3-mol%-yttria-stabilized tetragonal zirconia composite with 20 wt% alumina revealed that cavities nucleate relatively early during tensile deformation. The number of cavities nucleated increases with increasing imposed stress. The cavities nucleate at triple points associated largely with an alumina grain, and then grow rapidly in a cracklike manner to attain dimensions on the order of the grain facet size. It is suggested that coarser-grained superplastic ceramics exhibit lower ductility due to the ease in formation of such grain boundary facet-cracks and their interlinkage to form a macroscopic crack of critical dimensions

  13. Silicon carbide whisker-zirconia reinforced mullite and alumina ceramics

    Science.gov (United States)

    Becher, Paul F.; Tiegs, Terry N.

    1987-01-01

    The flexural strength and/or fracture toughness of SiC whisker-reinforced composites utilizing mullite or alumina as the matrix material for the composite are increased by the addition of zirconia in a monoclinic or tetragonal phase to the matrix. The zirconia addition also provides for a lower hot-pressing temperature and increases the flexural strength and/or fracture toughness of the SiC whisker-reinforced composites over SiC whisker-reinforced composites of the similar matrix materials reinforced with similar concentrations of SiC whiskers.

  14. Microstructural evolution of alumina-zirconia nanocomposites

    International Nuclear Information System (INIS)

    Ojaimi, C.L.; Chinelatto, A.S.A.; Chinelatto, A.L.; Pallone, E.M.J.A.

    2012-01-01

    Ceramic materials have limited use due to their brittleness. The inclusion of nanosized particles in a ceramic matrix, which are called nanocomposites, and ceramic processing control by controlling the grain size and densification can aid in obtaining ceramic products of greater strength and toughness. Studies showed that the zirconia nano inclusions in the matrix of alumina favors an increase in mechanical properties by inhibiting the grain growth of the matrix and not by the mechanism of the transformation toughening phase of zirconia. In this work, the microstructural evolution of alumina nanocomposites containing 15% by volume of nanometric zirconia was studied. From the results it was possible to understand the sintering process of these nanocomposites. (author)

  15. Synthesis and ceramic processing of alumina and zirconia based composites infiltrated with glass phase for dental applications

    International Nuclear Information System (INIS)

    Duarte, Daniel Gomes

    2009-01-01

    The interest for the use of ceramic materials for dental applications started due to the good aesthetic appearance promoted by the similarity to natural teeth. However, the fragility of traditional ceramics was a limitation for their use in stress conditions. The development of alumina and zirconia based materials, that associate aesthetic results, biocompatibility and good mechanical behaviour, makes possible the employment of ceramics for fabrication of dental restorations. The incorporation of vitreous phase in these ceramics is an alternative to minimize the ceramic retraction and to improve the adhesion to resin-based cements, necessary for the union of ceramic frameworks to the remaining dental structure. In the dentistry field, alumina and zirconia ceramic infiltrated with glassy phase are represented commercially by the In-Ceram systems. Considering that the improvement of powder's synthesis routes and of techniques of ceramic processing contributes for good performance of these materials, the goal of the present work is the study of processing conditions of alumina and/or 3 mol% yttria-stabilized zirconia ceramics infiltrated with aluminum borosilicate lanthanum glass. The powders, synthesized by hydroxide coprecipitation route, were pressed by uniaxial compaction and pre-sintered at temperature range between 950 and 1650 degree C in order to obtain porous ceramics bodies. Vitreous phase incorporation was performed by impregnation of aluminum borosilicate lanthanum powder, also prepared in this work, followed by heat treatment between 1200 and 1400 degree C .Ceramic powders were characterized by thermogravimetry, X-ray diffraction, scanning and transmission electron microscopy, gaseous adsorption (BET) and laser diffraction. Sinterability of alumina and /or stabilized zirconia green pellets was evaluated by dilatometry. Pre-sintered ceramics were characterized by apparent density measurements (Archimedes method), X-ray diffraction and scanning electron

  16. Microstructure and high-temperature mechanical behavior of alumina/alumina-yttria-stabilized tetragonal zirconia multilayer composites

    Energy Technology Data Exchange (ETDEWEB)

    Jimenez-Melendo, M.; Clauss, C.; Dominguez-Rodriguez, A. [Dept. de Fisica de la Materia Condensada, Sevilla (Spain); Sanchez-Herencia, A.J.; Moya, J.S. [CSIC, Madrid (Spain). Inst. de Ciencias de Materiales

    1997-08-01

    Layered composites of alternate layers of pure Al{sub 2}O{sub 3} (thickness of 125 {micro}m) and 85 vol% Al{sub 2}O{sub 3}-15 vol% ZrO{sub 2} that was stabilized with 3 mol% Y{sub 2}O{sub 3} (thickness of 400 {micro}m) were obtained by sequential slip casting and then fired at either 1,550 or 1,700 C. Constant-strain-rate tests were conducted on these materials in air at 1,400 C at an initial strain rate of 2 {times} 10{sup {minus}5} s{sup {minus}1}. The load axis was applied both parallel and perpendicular to the layer interfaces. Catastrophic failure occurred for the composite that was fired at 1,700 C, because of the coalescence of cavities that had developed in grain boundaries of the Al{sub 2}O{sub 3} layers. In comparison, the composite that was fired at 1,550 C demonstrated the ductility of the Al{sub 2}O{sub 3} + YTZP layer, but at a flow stress level that was determined by the Al{sub 2}O{sub 3} layer.

  17. Studies of alumina additions in zirconia - magnesia

    International Nuclear Information System (INIS)

    Muccillo, R.

    1987-01-01

    Ionic conductivity measurements have been carried out in the 500 0 C - 1000 0 C temperature range in Mg - PSZ (Partially Stabilized Zirconia) with 0.5 to 10 mol % alumina additions. All specimens were prepared by pressing followed by pre - and sintering at 1000 0 C/2h and1450 0 C/4h, respectively. Thermal histerysis of the ionic conductivity have been detected, probably due to phase changes in the Mg-PSZ samples. The results show that alumina additions up to 2.1% enhances densification with no major variations in electrical resistivity values. (Author) [pt

  18. Study of microstructure and mechanical properties of ceramics composites alumina-zirconia reinforced with yttria for inert coating of metal matrices used in the petroleum industry

    International Nuclear Information System (INIS)

    Pontual, J.O.; Silva, N.D.G.; Ferreira, R.A.S.; Yadava, Y.P.

    2014-01-01

    The storage and transportation of crude oil is complicated due to the hostile environment provided by this. Under these conditions, it is imperative to search for alternative solutions, using an inert coating to protect from corrosion caused by crude oil. In this work, alumina-zirconia ceramic composites with 5-20%w zirconia and 1 - 2%w yttria were produced through thermomechanical process. The structural and microstructural characterization of the sintered material was carried out by X-ray diffraction and scanning electron microscopy. Mechanical properties were analyzed by Vickers hardness tests. Currently, the pads are submerged in crude oil and after 30-60 days will be removed and sent for stability test.(author)

  19. Synthesis and ceramic processing of alumina and zirconia based composites infiltrated with glass phase for dental applications; Sintese e processamento de compositos a base de alumina e zirconia com infiltracao de fase vitrea para aplicacoes odontologicas

    Energy Technology Data Exchange (ETDEWEB)

    Duarte, Daniel Gomes

    2009-07-01

    The interest for the use of ceramic materials for dental applications started due to the good aesthetic appearance promoted by the similarity to natural teeth. However, the fragility of traditional ceramics was a limitation for their use in stress conditions. The development of alumina and zirconia based materials, that associate aesthetic results, biocompatibility and good mechanical behaviour, makes possible the employment of ceramics for fabrication of dental restorations. The incorporation of vitreous phase in these ceramics is an alternative to minimize the ceramic retraction and to improve the adhesion to resin-based cements, necessary for the union of ceramic frameworks to the remaining dental structure. In the dentistry field, alumina and zirconia ceramic infiltrated with glassy phase are represented commercially by the In-Ceram systems. Considering that the improvement of powder's synthesis routes and of techniques of ceramic processing contributes for good performance of these materials, the goal of the present work is the study of processing conditions of alumina and/or 3 mol% yttria-stabilized zirconia ceramics infiltrated with aluminum borosilicate lanthanum glass. The powders, synthesized by hydroxide coprecipitation route, were pressed by uniaxial compaction and pre-sintered at temperature range between 950 and 1650 degree C in order to obtain porous ceramics bodies. Vitreous phase incorporation was performed by impregnation of aluminum borosilicate lanthanum powder, also prepared in this work, followed by heat treatment between 1200 and 1400 degree C .Ceramic powders were characterized by thermogravimetry, X-ray diffraction, scanning and transmission electron microscopy, gaseous adsorption (BET) and laser diffraction. Sinterability of alumina and /or stabilized zirconia green pellets was evaluated by dilatometry. Pre-sintered ceramics were characterized by apparent density measurements (Archimedes method), X-ray diffraction and scanning

  20. Mechanical and Thermal Transport Properties of Suspension Thermal-Sprayed Alumina-Zirconia Composite Coatings

    Czech Academy of Sciences Publication Activity Database

    Oberste-Berghaus, J.; Legoux, J.-G.; Moreau, C.; Tarasi, F.; Chráska, Tomáš

    2008-01-01

    Roč. 17, č. 1 (2008), s. 91-104 ISSN 1059-9630 Institutional research plan: CEZ:AV0Z20430508 Keywords : thermal spraying * nanocrystalline composites * wear Subject RIV: JH - Ceramics, Fire-Resistant Materials and Glass Impact factor: 1.200, year: 2008

  1. Effect of platelet orientation on the properties of alumina platelet zirconia matrix composites

    DEFF Research Database (Denmark)

    Toft Sørensen, O.; Li, W.-Y.

    1996-01-01

    Platelet alignment in Al2O3pl - TZ3YS composites formed by injection moulding, slip casting, and tape casting, has been examined. Mechanical properties have been determined in terms of flexural strength and fracture toughness, with respect to materials formed by different techniques...

  2. Effect of platelet orientation on the properties of alumina platelet zirconia matrix composites

    DEFF Research Database (Denmark)

    Toft Sørensen, O.; Li, W.-Y.

    1996-01-01

    Platelet alignment in Al2O3pl - TZ3YS composites formed by injection moulding, slip casting, and tape casting, has been examined. Mechanical properties have been determined in terms of flexural strength and fracture toughness, with respect to materials formed by different techniques, and to the p...... 220 and 300 degrees C, which is approximately in the same range as for the matrix....

  3. Effect of porosity of alumina and zirconia ceramics towards pre-osteoblast response

    Directory of Open Access Journals (Sweden)

    Chrystalleni eHadjicharalambous

    2015-10-01

    Full Text Available It is acknowledged that cellular responses are highly affected by biomaterial porosity. The investigation of this effect is important for the development of implanted biomaterials that integrate with bone tissue. Zirconia and alumina ceramics exhibit outstanding mechanical properties and are among the most popular implant materials used in orthopedics, but few data exist regarding the effect of porosity on cellular responses to these materials. The present study investigates the effect of porosity on the attachment and proliferation of pre-osteoblastic cells on zirconia and alumina. For each composition, ceramics of three different porosities are fabricated by sintering, and characterized using scanning electron microscopy, energy dispersive X-ray spectroscopy and X-ray powder diffraction. Cell proliferation is quantified, and microscopy is employed to qualitatively support the proliferation results and evaluate cell morphology. Cell adhesion and metabolic activity are found comparable among low porosity zirconia and alumina. In contrast, higher porosity favors better cell spreading on zirconia and improves growth, but does not significantly affect cell response on alumina. Between the highest porosity materials, cell response on zirconia is found superior to alumina. Results show that an average pore size of ~150 µm and ~50% porosity can be considered beneficial to cellular growth on zirconia ceramics.

  4. The evaluation of prepared microgroove pattern by femtosecond laser on alumina-zirconia nano-composite for endosseous dental implant application.

    Science.gov (United States)

    Aivazi, Moluk; Hossein Fathi, Mohammad; Nejatidanesh, Farahnaz; Mortazavi, Vajihesadat; HashemiBeni, Batoul; Matinlinna, Jukka Pekka; Savabi, Omid

    2016-12-01

    Ceramic dental materials, especially alumina (20 %vol)-yttrium stabilized tetragonal zirconia poly crystal (A-Y-TZP20), have been considered as alternatives to metals for endosseous dental implant application. For increasing the bone-to-implant contact as well as the speed of bone formation, a new surface modification can be effective. The aim of this study was to design microgroove patterns by femtosecond laser on A-Y-TZP20 nano-composite disks for endosseous dental implant application. The phase composition and the morphology of the A-Y-TZP20 nano-composite samples were characterized using X-ray diffraction and Scanning electron microscopy equipped with energy dispersive X-ray spectroscopy techniques. Statistical analysis was submitted to Kolmogorov-Smirnov test and Student's t test for independent variables, with a 5 % significance level. EDAX analysis revealed a significant decrease in the relative content of contaminants like carbon (p < 0.05) in laser surface-treated group as compared to non surface-treated group. X-ray diffraction did not show any change in the crystalline structure induced by laser processing. It was concluded that the femtosecond laser is a clean and safe method for surface modification of A-Y-TZP20.

  5. Study of microstructure and mechanical properties of ceramics composites alumina-zirconia reinforced with yttria for inert coating of metal matrices used in the petroleum industry; Estudo de microestrutura e propriedades mecanicas de compositos ceramicos alumina-zirconia reforcado com itria para revestimento inerte de matrizes metalicas usadas na industria petrolifera

    Energy Technology Data Exchange (ETDEWEB)

    Pontual, J.O.; Silva, N.D.G.; Ferreira, R.A.S.; Yadava, Y.P., E-mail: juliaopontual@hotmail.com, E-mail: yadava@ufpe.br [Universidade Federal de Pernambuco (UFPE), Recife, PE (Brazil). Departamento de Engenharia Mecanica

    2014-07-01

    The storage and transportation of crude oil is complicated due to the hostile environment provided by this. Under these conditions, it is imperative to search for alternative solutions, using an inert coating to protect from corrosion caused by crude oil. In this work, alumina-zirconia ceramic composites with 5-20%w zirconia and 1 - 2%w yttria were produced through thermomechanical process. The structural and microstructural characterization of the sintered material was carried out by X-ray diffraction and scanning electron microscopy. Mechanical properties were analyzed by Vickers hardness tests. Currently, the pads are submerged in crude oil and after 30-60 days will be removed and sent for stability test.(author)

  6. Synthesis and characterization of mullite–zirconia composites by ...

    Indian Academy of Sciences (India)

    Mullite–zirconia composites containing 10–30 wt% zirconia were prepared by reaction sintering of zircon flour, sillimanite beach sand and calcined alumina. Raw materials were attrition milled, shaped into pellets and bars and sintered in the temperature range of 1450–1600°C with 2 h soaking at peak temperature.

  7. Ultrasonic characterization of zirconia-toughened alumina ceramics

    International Nuclear Information System (INIS)

    Phani, K.K.; Mukherjee, S.; Basu, D.

    1996-01-01

    Ultrasonic pulse-echo technique was used for the characterization of sintered zirconia-toughened alumina (ZTA) ceramics. The variation of the ultrasonic velocity and elastic constants with the volume fraction of zirconia in the alumina matrix was studied. The ultrasonic velocity variation in these materials also was modeled using a mean-value approach. The zirconia grains in ZTA were modeled by oblate spheroids, whose aspect ratio was estimated from the two-dimensional microstructure of the material using stereological relations. The aspect ratio was then used as a parameter to estimate the ultrasonic velocity variation in the material using self-consistent spheroidal inclusion theory, and the model was validated by comparing the estimated data with the measured velocity values, which showed very good agreement

  8. Chemical treatment and biomimetic coating evaluating in zirconia-alumina ceramics; Avaliacao de tratamentos quimicos e recobrimento biomimetico em ceramicas de alumina-zirconia

    Energy Technology Data Exchange (ETDEWEB)

    Aguiar, Amanda Abati

    2007-07-01

    Ceramic materials, as alumina and zirconia have been explored along the years as biomaterials application. The bio inert nature has been stimulating the development of new alternatives, as chemical treatments to improve the biological application of these ceramics. The biomimetic process of bio inert ceramics for coating apatite is based on soaking the implant in a simulated body fluid, SBF, with ion concentrations nearly equal to those of human blood plasma. The bioactivity of the material is related with the formation of a layer constituted of hydroxyapatite low crystalline, similar to the biological apatite. The biocompatibility associated to the structural properties of the alumina and zirconia has been stimulating the clinical use of these materials, mainly in areas of larger mechanical requests, places not recommended for bioactive hydroxyapatite, for instance. In this work samples of alumina, zirconia doped with Yttria (3% mol) and composites of alumina and zirconia doped with Yttria (3% mol) were prepared by co-precipitation method, calcinate, sintered, chemically treated with solutions of acid phosphoric and sodium hydroxide and them immersed in 1.0 M and 1.5 M SBF. The calcinate powders were analyzed by X-ray diffraction (XRD), scanning electron microscopy (SEM), gas adsorption (BET) and laser diffraction. The XRD results indicate that the samples are low crystalline. It was observed for BET that the samples present high specific surface area. The results of laser diffraction and SEM showed that the powders are agglomerates. The sintered samples were analyzed by XRD, SEM and X-ray fluorescence (XRF). The phases quantified by Rietveld method were: cubic, tetragonal and monoclinic of the zirconia, besides the phase alpha of the alumina. The chemical treatment with phosphoric acid didn't present a tendency of larger apatite formation in relation to the samples no chemically treated. The treatment with sodium hydroxide provoked accentuated transformation

  9. Porous Alumina and Zirconia Ceramics With Tailored Thermal Conductivity

    Czech Academy of Sciences Publication Activity Database

    Gregorová, E.; Pabst, W.; Sofer, Z.; Jankovský, O.; Matějíček, Jiří

    2012-01-01

    Roč. 395, č. 1 (2012), 012022-012022 ISSN 1742-6588. [European Thermal Sciences Conference (Eurotherm)/6./. Poitiers, 04.09.2012-07.09.2012] Institutional support: RVO:61389021 Keywords : Ceramics * alumina * zirconia * porosity * thermal conductivity * pore-forming agent * oxide ceramics * starch * porosity Subject RIV: JK - Corrosion ; Surface Treatment of Materials http://iopscience.iop.org/1742-6596/395/1/012022/pdf/1742-6596_395_1_012022.pdf

  10. Development of Internal Stresses in Alumina-Zirconia Laminates

    Czech Academy of Sciences Publication Activity Database

    Chlup, Zdeněk; Hadraba, Hynek; Drdlík, D.; Maca, K.; Dlouhý, Ivo

    2012-01-01

    Roč. 507, č. 1 (2012), s. 221-226 ISSN 1013-9826. [International Conference on Electrophoretic Deposition: Fundamentals and Applications /4./. Puerto Vallarta, 02.10.2011-27.10.2011] R&D Projects: GA ČR(CZ) GAP108/11/1644 Institutional research plan: CEZ:AV0Z20410507 Keywords : Alumina * Zirconia * Residual stresses Subject RIV: JL - Materials Fatigue, Friction Mechanics http://www.scientific.net/KEM.507

  11. Advances in Zirconia Toughened Alumina Biomaterials for Total Joint Replacement

    Science.gov (United States)

    Kurtz, Steven M.; Kocagöz, Sevi; Arnholt, Christina; Huet, Roland; Ueno, Masaru; Walter, William L.

    2014-01-01

    The objective of this article is to provide an up-to-date overview of zirconia-toughened alumina (ZTA) components used in total hip arthroplasties. The structure, mechanical properties, and available data regarding the clinical performance of ZTA are summarized. The advancements that have been made in understanding the in vivo performance of ZTA are investigated. This article concludes with a discussion of gaps in the literature related to ceramic biomaterials and avenues for future research. PMID:23746930

  12. Chemical treatment and biomimetic coating evaluating in zirconia-alumina ceramics

    International Nuclear Information System (INIS)

    Aguiar, Amanda Abati

    2007-01-01

    Ceramic materials, as alumina and zirconia have been explored along the years as biomaterials application. The bio inert nature has been stimulating the development of new alternatives, as chemical treatments to improve the biological application of these ceramics. The biomimetic process of bio inert ceramics for coating apatite is based on soaking the implant in a simulated body fluid, SBF, with ion concentrations nearly equal to those of human blood plasma. The bioactivity of the material is related with the formation of a layer constituted of hydroxyapatite low crystalline, similar to the biological apatite. The biocompatibility associated to the structural properties of the alumina and zirconia has been stimulating the clinical use of these materials, mainly in areas of larger mechanical requests, places not recommended for bioactive hydroxyapatite, for instance. In this work samples of alumina, zirconia doped with Yttria (3% mol) and composites of alumina and zirconia doped with Yttria (3% mol) were prepared by co-precipitation method, calcinate, sintered, chemically treated with solutions of acid phosphoric and sodium hydroxide and them immersed in 1.0 M and 1.5 M SBF. The calcinate powders were analyzed by X-ray diffraction (XRD), scanning electron microscopy (SEM), gas adsorption (BET) and laser diffraction. The XRD results indicate that the samples are low crystalline. It was observed for BET that the samples present high specific surface area. The results of laser diffraction and SEM showed that the powders are agglomerates. The sintered samples were analyzed by XRD, SEM and X-ray fluorescence (XRF). The phases quantified by Rietveld method were: cubic, tetragonal and monoclinic of the zirconia, besides the phase alpha of the alumina. The chemical treatment with phosphoric acid didn't present a tendency of larger apatite formation in relation to the samples no chemically treated. The treatment with sodium hydroxide provoked accentuated transformation of

  13. Zirconia dispersion as a toughening agent in alumina - Influence of the cerium oxide

    International Nuclear Information System (INIS)

    Gritti, Olivier

    1987-01-01

    The improvement of mechanical properties of alumina can be obtained by fine dispersion of zirconia particles. The addition of cerium oxide as a stabilizer of the tetragonal phase has been examined. Different powder preparations, based on impregnation of the alumina powder by zirconium and cerium precursor salts, have been studied. Parameters, such as properties of alumina powder and cerium oxide content, for the production of reactive powders have been determined by two laboratory processes. The sintering of these powders in air at 1600 deg. C has resulted in dense materials with homogeneous microstructure. The mechanical properties, in particular the biaxial flexure strength and the toughness, have been determined in the temperature range 20 deg. C-900 deg. C. A reinforcement of about 80 pc in comparison with alumina is achieved. The optimal composition is (Al 2 O 3 ) 0.8 (ZrO 2 ) 0.18 (CeO 2 ) 0.02 . In the other hand, powder preparation by spray drying has been chosen for an approach to a larger scale process. The sintered ceramics made with these powders present a double microstructure which does not affect the mechanical properties. The presence of cerium oxide produces the following improvements: - increased mobility of the intergranular zirconia inclusions which results in a faster densification; - stabilization of a tetragonal phase without prohibiting the stress induced transformation; - increase of the critical sizes of the tetragonal → monoclinic transformation; - a large decrease in the transformation kinetic in water at 300 deg. C in comparison with that observed for alumina-zirconia doped with yttrium oxide. (author) [fr

  14. Bond strength of a resin cement to high-alumina and zirconia-reinforced ceramics: The effect of surface conditioning

    NARCIS (Netherlands)

    Valandro, L.F.; Ozcan, M.; Bottino, M.C.; Bottino, M.A.; Scotti, R.; Della Bona, A.

    2006-01-01

    Purpose: The aim of this study was to evaluate the effect of two surface conditioning methods on the microtensile bond strength of a resin cement to three high-strength core ceramics: high alumina-based (In-Ceram Alumina, Procera AllCeram) and zirconia-reinforced alumina-based (in-Ceram Zirconia)

  15. Bond strength of a resin cement to high-alumina and zirconia-reinforced ceramics : The effect of surface conditioning

    NARCIS (Netherlands)

    Felipe Valandro, Luiz; Ozcan, Mutlu; Bottino, Marco Cicero; Bottino, Marco Antonio; Scotti, Roberto; Della Bona, Alvaro

    Purpose: The aim of this study was to evaluate the effect of two surface conditioning methods on the microtensile bond strength of a resin cement to three high-strength core ceramics: high alumina-based (In-Ceram Alumina, Procera AllCeram) and zirconia-reinforced alumina-based (in-Ceram Zirconia)

  16. Study of the effects of the interconnectivity of the metallic phase on the electrical and thermal behavior in alumina-ni and zirconia-ni interpenetrating phase composites (IPCs)

    International Nuclear Information System (INIS)

    Shahid, R.N.; Awais, H.B.; Mehmood, M.; Tariq, N.H.

    2007-01-01

    The addition of metallic inclusion in ceramic matrix can enhance the electrical and magnetic properties of the composite. Connectivity of conducting phase in an insulating matrix can be studied using electrical conductivity, thermal expansion, Hall Effect and by microscopic techniques. The wide range of application of such studies include, susceptor materials for induction heating, thin film resistors, gel formation permeability in porous structure and electromagnetic behavior of composites. The main phenomenon to be investigated is the insulating to conducting transition by the determination to of percolation range. This phenomenon depends on the concentration, shape, dimension and the crystallographic direction of the imbedded conducting particles. In this investigation variable concerning the percolation range of alumina- Ni and zirconia-Ni composites have been studied. The results provided the role of the size ratio of particles of matrix and the conducting phase, variation of resistance in terms of real part of impedance and thermal expansion on percolation effect. Scanning electron image have been used to study the percolation microscopically. (author)

  17. Fracture Strength of Zirconia and Alumina Ceramic Crowns Supported by Implants.

    Science.gov (United States)

    Traini, Tonino; Sorrentino, Roberto; Gherlone, Enrico; Perfetti, Federico; Bollero, Patrizio; Zarone, Ferdinando

    2015-07-01

    Due to the brittleness and limited tensile strength of the veneering glass-ceramic materials, the methods that combine strong core material (as zirconia or alumina) are still under debate. The present study aims to evaluate the fracture strength and the mechanism of failure through fractographic analysis of single all-ceramic crowns supported by implants. Forty premolar cores were fabricated with CAD/CAM technology using alumina (n = 20) and zirconia (n = 20). The specimens were veneered with glass-ceramic, cemented on titanium abutments, and subjected to loading test until fracture. SEM fractographic analysis was also performed. The fracture load was 1165 (±509) N for alumina and 1638 (±662) N for zirconia with a statistically significant difference between the two groups (P = 0.026). Fractographic analysis of alumina-glass-ceramic crowns, showed the presence of catastrophic cracks through the entire thickness of the alumina core; for the zirconia-glass-ceramic crowns, the cracks involved mainly the thickness of the ceramic veneering layer. The sandblast procedure of the zirconia core influenced crack path deflection. Few samples (n = 3) showed limited microcracks of the zirconia core. Zirconia showed a significantly higher fracture strength value in implant-supported restorations, indicating the role played by the high resistant cores for premolar crowns.

  18. Zirconia-molybdenum disilicide composites

    Science.gov (United States)

    Petrovic, John J.; Honnell, Richard E.

    1991-01-01

    Compositions of matter comprised of molybdenum disilicide and zirconium oxide in one of three forms: pure, partially stabilized, or fully stabilized and methods of making the compositions. The stabilized zirconia is crystallographically stabilized by mixing it with yttrium oxide, calcium oxide, cerium oxide, or magnesium oxide and it may be partially stabilized or fully stabilized depending on the amount of stabilizing agent in the mixture.

  19. Zirconia-TZP and alumina--advanced technologies for the manufacturing of single crowns.

    Science.gov (United States)

    Luthardt, R G; Sandkuhl, O; Reitz, B

    1999-12-01

    All-ceramic crowns based on Zirconia-TZP-frameworks should have advantages in comparison to copings of Alumina (PROCERA-AllCeram) because of their mechanical properties. Zirconia-TZP-frameworks were manufactured after optical digitising using a modified Precident-DCS-System. The mean fracture strength and the vertical marginal discrepancy of Zirconia-TZP-frameworks and Alumina-copings (PROCERA-AllCeram) were determined. Additionally the bonding strength of suitable veneering ceramics on pre-treated Zirconia-TZP surfaces was examined using the scratch test and the shear bonding strength. The results show that the bonding between Zirconia-TZP and the veneering ceramics as well as the precision of fit of the veneered crowns are comparable with established systems.

  20. Processing of alumina and zirconia nano-powders and compacts

    Energy Technology Data Exchange (ETDEWEB)

    Wu Yujie; Bandyopadhyay, Amit; Bose, Susmita

    2004-08-25

    Magnesia-doped alumina and yttria-doped zirconia nano-powders were synthesized using sucrose as a chelating agent and template material from the aqueous solutions of aluminium nitrate, magnesium nitrate, ytrrium nitrate and zirconyl nitrate, respectively. Synthesis parameters were optimized with varying sucrose to metal ion ratio, calcinations time, and temperature to produce these nano-powders. As-synthesized powders were characterized by room temperature X-ray diffraction, BET surface area analyzer and transmission electron microscopy. Y{sub 2}O{sub 3}-ZrO{sub 2} nano-powders had particle size in the range of 80-200 nm with specific average surface area of 119 m{sup 2}/g and for MgO-Al{sub 2}O{sub 3} powders, particle sizes were 30-200 nm with the specific average surface area of 250 m{sup 2}/g. Our results indicate that this synthesis method is a versatile one and can be applied to a variety of oxide-based materials to form nano-powders. Nano-powders were compacted uniaxially and densified in a muffle furnace. Sintered discs were used for hardness testing and density measurements, as well as for microstructural characterization.

  1. Effect of Zirconia and Alumina Fillers on the Microstructure and Mechanical Strength of Dental Glass Ionomer Cements.

    Science.gov (United States)

    Souza, Júlio C M; Silva, Joel B; Aladim, Andrea; Carvalho, Oscar; Nascimento, Rubens M; Silva, Filipe S; Martinelli, Antonio E; Henriques, Bruno

    2016-01-01

    Glass-ionomer cements perform a protective effect on the dentin-pulp complex considering the F ions release and chemical bonding to the dental structures. On the other hand, those materials have poor physic-mechanical properties in comparison with the restorative resin composite. The main aim of this work was to evaluate the influence of zirconia and/or alumina fillers on the microstructure and strength of a resin modified glass-ionomer cement after thermal cycling. An in vitro experimental study was carried out on 9 groups (n = 10) of cylindrical samples (6 x 4 mm) made from resin modified glass-ionomer (Vitremer, 3M, USA) with different contents of alumina and/or zirconia fillers. A nano-hybrid resin composite was tested as a control group. Samples were mechanically characterized by axial compressive tests and electron scanning microscopy (SEM) coupled to energy dispersive X-ray spectrophotometry (EDS), before and after thermal cycling. Thermal cycling procedures were performed at 3000, 6000 and 10000 cycles in Fusayama´s artificial saliva at 5 and 60 (o)C. An improvement of compressive strength was noticed on glass-ionomer reinforced with alumina fillers in comparison with the commercial glass ionomer. SEM images revealed the morphology and distribution of alumina or zirconia in the microstructure of glass-ionomers. Also, defects such as cracks and pores were detected on the glass-ionomer cements. The materials tested were not affected by thermal cycling in artificial saliva. Addition of inorganic particles at nano-scale such as alumina can increase the mechanical properties of glass-ionomer cements. However, the presence of cracks and pores present in glass-ionomer can negatively affect the mechanical properties of the material because they are areas of stress concentration.

  2. Microstructural features of alumina refractories with mullite-zirconia aggregates

    Directory of Open Access Journals (Sweden)

    Ferrari, C. R.

    2003-02-01

    Full Text Available Refractory materials are often subjected to high temperatures and loads and their performance depends on their microstructural evolution during use. In this context, microstructural changes were monitored in alumina-based refractories containing mullite-zirconia aggregates and heat-treated at 1400°C and 1500°C for 2, 6, and 18 days. With the purpose of inducing in situ mullite formation, bricks containing microsilica were also prepared and heat-treated at 1500°C for 6 days for the sake of comparison. These heat treatments allowed for an evaluation of the use of refractories from the standpoint of temperature and time. In this work, scanning electron microscopy and X-ray diffraction analyses were made to identify the phases in the materials. The Rietveld method was also used for quantitative phase analyses. Interfacial reactions occurred between alumina and aggregates and between alumina and microsilica, causing the system to become mullitized. The effect of in situ-formed mullite was particularly evident in the results of the modulus of rupture of the materials containing microsilica. Creep tests revealed a reduction in the creep rate of materials treated at 1500°C for 18 days.

    El comportamiento de los materiales refractarios, cuando sometidos a altas temperaturas y a grandes esfuerzos mecánicos, está íntimamente relacionado con la evolución microestuctural, durante su uso. En este contexto, fue realizado un estudio de la evolución microestructural de los materiales refractarios de alumina conteniendo diferentes porcentajes de agregado de mullita–circona, sometidos a tratamientos térmicos por 2, 6 y 18 días, en temperaturas de 1400 y 1500oC. Fueron confeccionados, algunos ladrillos conteniendo microsílice, con la idea de se introducir la formación de mullita en situ. Para la comparación de los ladrillos, fueron realizados tratamientos térmicos por un periodo de 6 días en 1500oC. Estos tratamientos térmicos permitieron

  3. Severe wear and fracture of zirconia heads against alumina inserts in hip simulator studies with microseparation.

    Science.gov (United States)

    Stewart, Todd D; Tipper, Joanne L; Insley, Gerard; Streicher, Robert M; Ingham, Eileen; Fisher, John

    2003-09-01

    The wear of zirconia femoral heads against alumina acetabular inserts with swing-phase microseparation was investigated in a hip joint simulator. Under mild microseparation conditions, the wear was very low, with an average wear rate of 0.05 mm(3)/million cycles reported over 5 million cycles of testing. However, under severe microseparation conditions representative of greater joint laxity, the wear rate of zirconia against alumina increased by 2 orders of magnitude, producing severe wear and, in one case, femoral head fracture. The adverse results of this study indicate that the combination of a zirconia femoral head articulating against an alumina acetabular insert is not recommended for clinical use. The results further raise concerns over the suitability of conventional simulators in evaluating the wear of ceramic hip prostheses.

  4. Effect of Calcination Temperature on the Alumina-Zirconia Nanostructures Prepared by Combustion Synthesis

    Directory of Open Access Journals (Sweden)

    M. Jafar Tafreshi

    2012-12-01

    Full Text Available In this research, a sol gel autocaombustion route has been proposed to synthesize alumina-zirconia composite powders, using ammonium bicarbonate as a new fuel. Then the effect of calcination temperature on phase transformation and crystallite sizes was investigated. To characterize the products XRD, TEM and BET analyses were used. XRD patterns of as-synthesized powder and calcined powders at 1100 ◦C and 1200 ◦C showed t-ZrO2 phase with small crystallite sizes (sintered at 1300 ◦C and the particle sizes after calcination were 14.90 nm and 50 nm for ZrO2 and Al2O3 phases, respectively as calculated from XRD and the transformation of t-ZrO2 to m-ZrO2 started at 1300 ◦C. TEM micrograph of as-synthesized powder revealed nanosize spherical particles of about 8 nm.

  5. Recent Trends in Surface Treatment Methods for Bonding Composite Cement to Zirconia: A Reveiw.

    Science.gov (United States)

    Khan, Aftab Ahmed; Al Kheraif, Abdul Aziz A; Jamaluddin, Syed; Elsharawy, Mohamad; Divakar, Darshan Devang

    To evaluate the in vitro studies conducted in the last six years on new zirconia materials to discover and explore current trends in bonding composite cement to zirconia substrate. An in-depth review of the in vitro studies performed between 2010 and 2016 was conducted, focusing on the current trends in surface conditioning methods for zirconia ceramic. PubMed was used for searching the literature. Resin composite bonding to zirconia, zirconia surface coating, and zirconia surface treatment method were the keywords used. Complete scientific articles were reviewed and evaluated for appropriateness. The literature survey showed a variety of surface treatment techniques comprising grit blasting (laboratory or chairside) with or without silica-coated alumina particles, the use of materials containing phosphate monomers, different silanes and primers, laser irradiation, Si vapor-phase deposition, and selective infiltration etching. The problem of composite cement bonding to zirconia has yet to be definitively solved. Nevertheless, the application of phosphate monomer on tribochemically silica-coated zirconia surfaces is currently the least complicated and most efficaceous means of bonding composite cement to zirconia. Selective infiltration etching seems to be a promising technique for establishing a durable bond between composite cement and zirconia, and should be studied further.

  6. Flexural strength of In-Ceram alumina and In-Ceram zirconia core materials.

    Science.gov (United States)

    Chong, Kok-Heng; Chai, John; Takahashi, Yutaka; Wozniak, Wayne

    2002-01-01

    The study compared the flexural strength of In-Ceram alumina and In-Ceram zirconia systems. The probability of failure of the two glass-infiltrated ceramic core materials was analyzed with and without lamination with Vitadur-alpha porcelain. Ten uniform beams of core materials as well as 10 beams of laminated core materials were fabricated for In-Ceram alumina and In-Ceram zirconia. The samples were subjected to three-point bending tests. Flexural strength for both ceramic core materials was determined with and without their porcelain laminations. The strength data were analyzed using the Weibull method. Modes of failure for both systems were determined using scanning electron micrography. The strength of the In-Ceram zirconia system was significantly higher than In-Ceram alumina when comparing their core materials with and without porcelain lamination. The failure mode for both systems was predominantly transgranular fracture of alumina platelets. In-Ceram zirconia demonstrated higher flexural strength than In-Ceram alumina.

  7. DC resistivity of alumina and zirconia sintered with TiC

    Indian Academy of Sciences (India)

    Pure alumina and zirconia powders were sintered separately with increasing amount of TiC up to ∼ 65 vol.%, as a conducting second phase with an aim to prepare conducting structural ceramics which can be precisely machined by EDM technique. TiC did not help in sintering the parent phase but it decreased the d.c. ...

  8. DC resistivity of alumina and zirconia sintered with TiC

    Indian Academy of Sciences (India)

    Unknown

    Abstract. Pure alumina and zirconia powders were sintered separately with increasing amount of TiC up to. ~ 65 vol.%, as a conducting second phase with an aim to prepare conducting structural ceramics which can be precisely machined by EDM technique. TiC did not help in sintering the parent phase but it decreased the ...

  9. Chemical stability of soda-alumina-zirconia-silica glasses to Na, Na2S4, and S

    International Nuclear Information System (INIS)

    Bloom, S.I.; Bradley, J.; Nelson, P.A.; Roche, M.F.

    1985-01-01

    Twenty-two glasses with a broad range of compositions, spanning the quaternary soda-alumina-zirconia-silica system, have been prepared to allow characterization of the various properties of the system. The glasses were characterized by their resistivities, energies of activation for conduction, and glass transition temperatures. The glasses were screened for compositions of especially high chemical stability of static corrosion tests in Na, S, and Na 2 S 4 for 1000h at 400 0 C. Among the glasses tested, the high soda glasses showed the smallest weight change after exposure to the three media. The weight change observed was comparable to that seen in the Dow borate glass and beta'' alumina

  10. Dynamic tensile response of alumina-Al composites

    International Nuclear Information System (INIS)

    Atisivan, R.; Bandyopadhyay, A.; Gupta, Y. M.

    2002-01-01

    Plate impact experiments were carried out to examine the high strain-rate tensile response of alumina-aluminum (Al) composites with tailored microstructures. A novel processing technique was used to fabricate interpenetrating phase alumina-aluminum composites with controlled microstructures. Fused deposition modeling (FDM), a commercially available rapid prototyping technique, was used to produce the controlled porosity mullite ceramic preforms. Alumina-Al composites were then processed via reactive metal infiltration of porous mullite ceramics. With this approach, both the micro as well as the macro structures can be designed via computer aided design (CAD) to tailor the properties of the composites. Two sets of dynamic tensile experiments were performed. In the first, the metal content was varied between 23 and 39 wt. percent. In the second, the microstructure was varied while holding the metal content nearly constant. Samples with higher metal content, as expected, displayed better spall resistance. For a given metal content, samples with finer metal diameter showed better spall resistance. Relationship of the microstructural parameters on the dynamic tensile response of the structured composites is discussed here

  11. Mechanical properties of In-Ceram Alumina and In-Ceram Zirconia.

    Science.gov (United States)

    Guazzato, Massimiliano; Albakry, Mohammad; Swain, Michael Vincent; Ironside, Jim

    2002-01-01

    This study compared the mechanical properties of In-Ceram Zirconia and In-Ceram Alumina. Ninety-four disks and six bars were prepared with the slip-casting technique. The disks were used to assess biaxial flexural strength (piston on three ball), Weibull modulus, hardness, and fracture toughness with two methods: indentation fracture and indentation strength. The bars were used to measure elastic moduli (Young's modulus and Poisson's ratio). X-ray diffraction analysis of the specimens was carried out upon every step of the specimen preparation and of the fractured surfaces. Mean biaxial flexure strengths of In-Ceram Alumina and In-Ceram Zirconia were 600 MPa (SD 60) and 620 MPa (SD 61), respectively. Mean fracture toughness measured according to indentation strength was 3.2 MPa.m1/2 (SD 0.34) for in-Ceram Alumina and 4.0 MPa.m1/2 (SD 0.43) for In-Ceram Zirconia. Mean fracture toughnesses of In-Ceram Alumina and In-Ceram Zirconia measured according to indentation fracture were 2.7 MPa.m1/2 (SD 0.34) and 3.0 MPa.m1/2 (SD 0.48), respectively. X-ray diffraction analysis showed that little phase transformation from tetragonal to monoclinic occurred when the specimens were fractured, supporting the existence of a modest difference of fracture toughness between the two ceramics. No statistically significant difference was found in strength. In-Ceram Zirconia was tougher (P < .01) than In-Ceram Alumina when tested according to indentation strength. However, no significant difference was found in the fracture toughness when tested with the indentation fracture technique.

  12. Alternative Processing Method Leads to Stronger Sapphire-Reinforced Alumina Composites

    Science.gov (United States)

    Jaskowiak, Martha H.

    1997-01-01

    The development of advanced engines for aerospace applications depends on the availability of strong, tough materials that can withstand increasingly higher temperatures under oxidizing conditions. The need for such materials led to the study of an oxide-based composite composed of an alumina matrix reinforced with zirconia-coated sapphire fibers. Because the nonbrittle behavior of this system depends on the interface and its ability to prevent fiber-to-matrix bonding and reduce interfacial shear stress, the microstructure of the zirconia must be carefully controlled during both coating application and composite processing. When it was both porous and unstabilized, zirconia (which does not react easily with alumina) was found to be the most effective material tested in reducing interfacial shear strength between the fiber and matrix.

  13. Flexural strength of Cerec 2 machined and jointed InCeram-Alumina and InCeram-Zirconia bars.

    Science.gov (United States)

    Apholt, W; Bindl, A; Lüthy, H; Mörmann, W H

    2001-05-01

    The flexural strength of Cerec 2 InCeram-Alumina and InCeram-Zirconia bars is evaluated. The focus of the in vitro study is to identify a jointing procedure for InCeram which may be used for producing full-ceramic fixed-partial-denture frameworks. Six groups (n=15) of machined and jointed InCeram-Alumina (T1-T5) and InCeram-Zirconia (T6) bars (3x4x13mm(3)), respectively, were examined using a 3-point-bending test. InCeram-Alumina joint-free controls were: machined (C1), slip cast (C2, C3) and cut from the block (C4) bars. Machined joint-free InCeram-Zirconia bars were used as controls (C5). InCeram-Alumina slip was used for jointing T1-T5 and InCeram-Zirconia slip for bars T6. Bars were jointed in groups T1 and T2 using butt joint (S1), in T3 and T4 oblique (S2, S3) and in T5 and T6 rounded (S4) joint shapes. Two-way analysis of variance showed significant differences between materials (pZirconia (T6) bars, respectively but machined/joint-free InCeram-Alumina (511 (59) MPa, C1) and machined/joint-free InCeram-Zirconia (624 (58) MPa, C5) were significantly (p0.05) were found between machined/jointed InCeram-Zirconia (475 (54) MPa, T6), joint-free InCeram-Alumina slip cast (498 (125) MPa, C2) and joint-free InCeram-Alumina machined bars (511 (59) MPa, C1). Compared to conventional slip cast InCeram-Alumina the flexural strength of machined/jointed InCeram-Zirconia appears to be adequate for fixed-partial-denture frameworks.

  14. CAD/CAM Zirconia vs. slip-cast glass-infiltrated Alumina/Zirconia all-ceramic crowns: 2-year results of a randomized controlled clinical trial

    Directory of Open Access Journals (Sweden)

    Murat Cavit Çehreli

    2009-02-01

    Full Text Available The aim of this randomized controlled clinical trial was to compare the early clinical outcome of slip-cast glass-infiltrated Alumina/Zirconia and CAD/CAM Zirconia all-ceramic crowns. A total of 30 InCeram® Zirconia and Cercon® Zirconia crowns were fabricated and cemented with a glass ionomer cement in 20 patients. At baseline, 6-month, 1-year, and 2-year recall appointments, Californian Dental Association (CDA quality evaluation system was used to evaluate the prosthetic replacements, and plaque and gingival index scores were used to explore the periodontal outcome of the treatments. No clinical sign of marginal discoloration, persistent pain and secondary caries was detected in any of the restorations. All InCeram® Zirconia crowns survived during the 2-year period, although one nonvital tooth experienced root fracture coupled with the fracture of the veneering porcelain of the restoration. One Cercon® Zirconia restoration fractured and was replaced. According to the CDA criteria, marginal integrity was rated excellent for InCeram® Zirconia (73% and Cercon® Zirconia (80% restorations, respectively. Slight color mismatch rate was higher for InCeram® Zirconia restorations (66% than Cercon® Zirconia (26% restorations. Plaque and gingival index scores were mostly zero and almost constant over time. Time-dependent changes in plaque and gingival index scores within and between groups were statistically similar (p>0.05. This clinical study demonstrates that single-tooth InCeram® Zirconia and Cercon® Zirconia crowns have comparable early clinical outcome, both seem as acceptable treatment modalities, and most importantly, all-ceramic alumina crowns strengthened by 25% zirconia can sufficiently withstand functional load in the posterior zone.

  15. Dilatometric study of anisotropic sintering of alumina/zirconia laminates with controlled fracture behaviour

    Czech Academy of Sciences Publication Activity Database

    Maca, K.; Pouchlý, V.; Drdlík, D.; Hadraba, Hynek; Chlup, Zdeněk

    2017-01-01

    Roč. 37, č. 14 (2017), s. 4287-4295 ISSN 0955-2219 R&D Projects: GA ČR(CZ) GA15-06390S; GA MŠk(CZ) LQ1601 Institutional support: RVO:68081723 Keywords : Alumina/zirconia laminate * Crack deflection * Master sintering curve * Sintering shrinkage Subject RIV: JH - Ceramics, Fire-Resistant Materials and Glass OBOR OECD: Ceramics Impact factor: 3.411, year: 2016

  16. Production of mullite-zirconia ceramics composites by 'In situ' reaction

    International Nuclear Information System (INIS)

    Melo, F.C.L. de; Cairo, C.A.A.; Piorino Neto, F.; Devezas, T.C.

    1987-01-01

    Mullita-zirconia ceramic composites were produced by 'In situ' reaction of alumina and brazilian zircon. The ideal curve of thermal treatment (reaction + sinterization) was determined for the obtention of composites of maximum mechanical resistence. The retained fraction of tetragonal fase was evaluated by X-ray difraction and correlated with the values of mechanical resistence obtained by different treatment curves. The performance of the developed composites under corrosion and thermal shock was evaluated by glass casting. (Author) [pt

  17. Fracture resistance of zirconia-composite veneered crowns in comparison with zirconia-porcelain crowns.

    Science.gov (United States)

    Alsadon, Omar; Patrick, David; Johnson, Anthony; Pollington, Sarah; Wood, Duncan

    2017-05-31

    The objectives were to evaluate the fracture resistance and stress concentration in zirconia/composite veneered crowns in comparison to zirconia/porcelain crowns using occlusal fracture resistance and by stress analysis using finite element analysis method. Zirconia substructures were divided into two groups based on the veneering material. A static load was applied occlusally using a ball indenter and the load to fracture was recorded in Newtons (N). The same crown design was used to create 3D crown models and evaluated using FEA. The zirconia/composite crowns subjected to static occlusal load showed comparable results to the zirconia/porcelain crowns. Zirconia/composite crowns showed higher stress on the zirconia substructure at 63.6 and 50.9 MPa on the zirconia substructure veneered with porcelain. In conclusion, zirconia/composite crowns withstood high occlusal loads similar to zirconia/porcelain crowns with no significant difference. However, the zirconia/composite crowns showed higher stress values than the zirconia/porcelain crowns at the zirconia substructure.

  18. Influence of surface pretreatment on the short-term bond strength of resin composite to a zirconia-based material.

    Science.gov (United States)

    Fazi, Giovanni; Vichi, Alessandro; Ferrari, Marco

    2012-04-01

    To evaluate the influence of airborne-particle abrasion of zirconia before and after sintering, on the bond strength between a zirconia core and an indirect resin composite material. 9 disks of Y-TZP zirconia core were prepared and divided into three equal groups. In Group 1 pre-sintered Y-TZP zirconia was airborne-particle abraded with 120 microm alumina oxide. In Group 2 sintered Y-TZP zirconia was airborne-particle abraded with 120 microm alumina oxide. In Group 3 sintered Y-TZP zirconia was not treated and thus served as the control group. A 10-methacryloylooxydecyldihydrogenphosphate (MDP) containing bonding agent and silane coupling agent mixture was applied to the disks in all three experimental groups. Resin composite for indirect restorations was incrementally layered in a plastic mold to a final thickness of 3 mm. Specimens were sectioned under water cooling to obtain microsticks 6 x 1 x 1 mm in dimension. 30 microsticks per experimental group were generated. Microtensile bond strength test was conducted with a universal testing machine. Fractured microsticks and sections from each group were also examined under an optical microscope and a scanning electron microscope to evaluate respectively the mode of failure and the zirconia-composite interface. T-test for independent samples was selected to analyze the data. The level of significance was set at P resin composite bond. Airborne-particle abrasion performed before sintering zirconia did not produce any significant differences.

  19. A study of the bending resistance of implant-supported reinforced alumina and machined zirconia abutments and copies.

    Science.gov (United States)

    Sundh, Anders; Sjögren, Göran

    2008-05-01

    The purpose of the present study was to evaluate the bending resistance of implant-supported CAD/CAM-processed restorations made out of zirconia or manually shaped made out of reinforced alumina. Units of abutments and copies made of (i) a prefabricated hot isostatic pressed (HIPed) yttrium oxide partially-stabilized zirconia (Y-TZP) (Denzir), (ii) a prefabricated densely-sintered magnesia partially stabilized zirconia (Mg-PSZ) (Denzir-M) or, copies made of (iii) a prefabricated partially-sintered, porous reinforced alumina ceramic (RN synOcta-In-Ceram) were subjected to static loading perpendicularly at the long axis. The abutments were attached to either stainless steel analogs or titanium implant fixtures. The Y-TZP and Mg-PSZ copies were bonded onto the ceramic abutments with a dual-cured resin composite (Rely-X Unicem). Units of titanium abutment attached to a titanium implant fixtures were used as reference. The units comprising Denzir abutments as delivered (pstainless steel analogs exhibited significantly higher bending resistance than the control. The heat-treated Denzir copies bonded to the heat-treated Denzir M abutments attached to titanium implant fixtures and the In-Ceram specimens attached to stainless steel analogs showed significantly (pstainless steel analogs. No statistically significant (p>0.05) differences were seen among the other groups studied. All the ceramic abutments and copies exhibited values that were equal or superior to that of the control and exceeded the reported value, up to 300 N, for maximum incisal bite forces. To assess the clinical behavior long-term clinical studies should be conducted.

  20. Electron microscopy studies of zirconia-alumina nanolaminates and nickel oxide surfaces

    Science.gov (United States)

    Schofield, Marvin Allan

    Understanding the atomic scale properties and behavior of materials systems offers exciting potential for the development of fresh and innovative technological applications to impact the world in which we live. The basic materials physics problem addressed in this dissertation involves separate studies of the effects owing to the existence of surfaces present in two types of oxide systems: that of polycrystalline zirconia in zirconia-alumina multilayer films, and that of single-crystal NiO. The first surface science problem involved study of nanometer-sized zirconia crystallites. Due to the small crystallite size, energetics occurring at the surface of crystallites affected properties of the bulk material including its crystallographic phase. High resolution transmission electron microscopy was used to characterize zirconia crystallites within sputter-deposited films containing a range of zirconia layer thickness, i.e. zirconia crystallite size, and crystallographic phase identification of individual crystallites was made directly from digital high resolution images. Information about the growth behavior of zirconia crystallites was inferred from the observed phase and morphology of crystallites as a function of zirconia layer thickness, i.e. growth time. The capabilities for rapid phase identification of individual crystallites allowed for in situ experimentation into the crystallographic phase transformation behavior of the zirconia nanocrystallites, and for a comparison of that behavior to be made against reported behavior of systems containing much larger, micron-sized zirconia crystals. The second surface science problem involved study of surfaces of single-crystal NiO, specifically, the polar-(111) surface. The NiO(111) surface, when the surface atoms are in their bulk-terminated positions, has an infinite surface energy. Studies were carried out to examine by what mechanisms the polar surface of NiO overcomes this large surface energy. Transmission electron

  1. Mechanical Characterization of Zirconia Ceramic Composite

    Directory of Open Access Journals (Sweden)

    Jin Kelvin Chew Wai

    2018-01-01

    Full Text Available In this day and age, zirconia ceramics are used widely in the medical field as biomaterials for the replacement of damaged body parts. This is because zirconia is one of the closest replacements for bone tissue. However, there were a few cases regarding the failure of zirconia ceramic hip transplants. To overcome this issue, composite materials are being studied as they are able to combine different properties which are not present in a material. This study of Y-TZP/stainless steel 316 composite is carried out with the idea of providing a solution for failure of zirconia implants and also an improvement in biomaterials which will benefit the biomedical world. The study aims to determine the effects on how the increasing of stainless-steel content in the composite will affect the relative density, Vickers hardness, fracture toughness and ageing resistance of the Y-TZP/stainless steel 316 composite. To carry out the research, the composite samples were prepared by mixing the powder of each samples according to their determined content with ethanol. After the powders were mixed, the powders were then pressed, followed by undergoing a Cold Isostatic Press process (CIP and then it underwent sintering at its determined temperature. After sintering, the samples underwent grinding and polishing before being ready for testing. The outcomes of the research showed that as the sintering temperature and the content of stainless-steel increase in the composite, the fracture toughness and ageing resistance improved while the Vickers hardness and relative density decreased.

  2. In vitro effects of zirconia and alumina particles on human blood monocyte-derived macrophages: X-ray microanalysis and flow cytometric studies.

    Science.gov (United States)

    Nkamgueu, E M; Adnet, J J; Bernard, J; Zierold, K; Kilian, L; Jallot, E; Benhayoune, H; Bonhomme, P

    2000-12-15

    The cytocompatibility of two particulate bioceramics, zirconia and alumina, was studied using human blood monocytes driven to differentiate into mature macrophages with granulocyte macrophage-colony-stimulating factor. Changes in individual cell elemental composition, particularly sodium and potassium content, were assessed by X-ray microanalysis of ultrathin freeze-dried sections. Phagocytosis and respiratory burst of macrophages exposed to biomaterial for 7 days were analyzed under flow cytometry using uptake of fluorescent latex beads and 2'7'-dichlorofluorescien diacetate oxidation, respectively. Zirconia and alumina particles were found to decrease the intracellular potassium/sodium ratio (an index of cell vitality) significantly (p2 times reduced by zirconia and >5 times reduced by alumina). The present study clearly demonstrates that reduction of the phagocytic capacity of macrophages associated with altered oxidative metabolism caused by biomaterial particles is characterized by changes in intracellular elemental content. Thus, investigation of cellular homeostasis by electron probe microanalysis together with analysis of functional changes may improve estimation of biomaterial cytocompatibility. Copyright 2000 John Wiley & Sons, Inc.

  3. Analysis of zirconia and alumina products and raw materials by X-ray fluorescence spectrometry

    International Nuclear Information System (INIS)

    Boix, A.; Draignaud, M.; Debras-Guedon, J.

    1975-01-01

    An X-ray fluorescence spectrometric method of analysis for various raw materials and materials based on zirconia, alumina and silica was developed. The measurements were made on beads made from the sample and a borax based flux, in the proportions 1:10. A repeatability test allowed the relative standard deviation to be estimated for the three main constituents: SiO 2 , Al 2 O 3 , ZrO 2 : it is at the level of 1%. The element analyzed are: Si, Al, Fe, Ti, Ca, Hf and Zr [fr

  4. Physicochemical study of zirconium oxides and of the alumina-zirconia dispersoid

    International Nuclear Information System (INIS)

    Orlans, Patrick

    1987-01-01

    This research thesis reports the physicochemical characterization of different zirconium oxides, but also their synthesis in laboratory by using a gel precipitation method. Various techniques are used to characterize gels and powders: electro-kinetic potential measurement, study of rheological properties, granulometry, chemical analysis, X-ray diffraction, thermo-luminescence, differential thermal analysis, specific surface measurements, scanning electronic microscopy. This process is then extended to the synthesis of an alumina-zirconia dispersoid. The measurement of mechanical properties allowed the synthesis to be modulated in order to obtain powders with properties as close as possible to defined properties [fr

  5. Structural reliability of alumina-, feldspar-, leucite-, mica- and zirconia-based ceramics.

    Science.gov (United States)

    Tinschert, J; Zwez, D; Marx, R; Anusavice, K J

    2000-09-01

    The objective of this study was to test the hypothesis that industrially manufactured ceramic materials, such as Cerec Mark II and Zirconia-TZP, have a smaller range of fracture strength variation and therefore greater structural reliability than laboratory-processed dental ceramic materials. Thirty bar specimens per material were prepared and tested. The four-point bend test was used to determine the flexure strength of all ceramic materials. The fracture stress values were analyzed by Weibull analysis to determine the Weibull modulus values (m) and the 1 and 5% probabilities of failure. The mean strength and standard deviation values for these ceramics are as follows: (MPa+/-SD) were: Cerec Mark II, 86.3+/-4.3; Dicor, 70.3+/-12.2; In-Ceram Alumina, 429. 3+/-87.2; IPS Empress, 83.9+/-11.3; Vitadur Alpha Core, 131.0+/-9.5; Vitadur Alpha Dentin, 60.7+/-6.8; Vita VMK 68, 82.7+/-10.0; and Zirconia-TZP, 913.0+/-50.2. There was no statistically significant difference among the flexure strength of Cerec Mark II, Dicor, IPS Empress, Vitadur Alpha Dentin, and Vita VMK 68 ceramics (p>0.05). The highest Weibull moduli were associated with Cerec Mark II and Zirconia-TZP ceramics (23.6 and 18.4). Dicor glass-ceramic and In-Ceram Alumina had the lowest m values (5.5 and 5.7), whereas intermediate values were observed for IPS-Empress, Vita VMK 68, Vitadur Alpha Dentin and Vitadur Alpha Core ceramics (8.6, 8.9, 10.0 and 13.0, respectively). Except for In-Ceram Alumina, Vitadur Alpha and Zirconia-TZP core ceramics, most of the investigated ceramic materials fabricated under the condition of a dental laboratory were not stronger or more structurally reliable than Vita VMK 68 veneering porcelain. Only Cerec Mark II and Zirconia-TZP specimens, which were prepared from an industrially optimized ceramic material, exhibited m values greater than 18. Hence, we conclude that industrially prepared ceramics are more structurally reliable materials for dental applications although CAD

  6. Effect of potassium on the physicochemical properties of molybdenum oxide catalyst supported on sol-gel alumina-zirconia

    Energy Technology Data Exchange (ETDEWEB)

    Koc, S.N.; Guerdag, G.; Loeffler, E.; Orbay, M.; Muhler, M

    2004-08-15

    Potassium-promoted molybdenum oxide/alumina-zirconia catalysts were prepared by the sol-gel method. The catalysts were characterized by nitrogen physisorption, X-ray diffraction, scanning electron microscopy, Raman spectroscopy, and Fourier transform spectroscopy measurements. It was observed that potassium addition did not drastically disturb the textural properties and led to a redispersion of the molybdenum oxides composed both of octahedral and tetrahedral structures. Molybdenum oxide mainly led to the formation of Broensted acid centers while alumina-zirconia support contained Lewis acid centers. Potassium led to a decrease in the number of Broensted acid centers rather than that of Lewis centers.

  7. Evaluation of five primers and two opaque resins for bonding ceria-stabilized zirconia/alumina nanocomposite

    Directory of Open Access Journals (Sweden)

    Kohji Kamada

    2017-03-01

    Full Text Available The purpose of this study was to evaluate the effect of five primers [Super-Bond C&B Monomer (SB, Clearfil Ceramic Primer, Alloy Primer, M.L. Primer, and AZ Primer] and two undercoating opaque resins [Super-Bond C&B (S-opaque and Ceramage Pre-opaque (C-opaque] on the bonding of a resin composite veneering material to a ceria-stabilized tetragonal zirconia polycrystals/alumina nanocomposite (Ce-TZP/Al2O3. Disk-shaped specimens of Ce-TZP/Al2O3 were sandblasted with alumina and primed. The undercoating opaque resins and resin composites were subsequently applied to the specimen, and then light cured. After 5000 thermocycles at 4°C and 60°C, shear bond strengths were determined. Data were analyzed using analysis of variance, Tukey–Kramer honest significant difference test, and Student t test (n = 10, α = 0.05. With the exception of SB/S-opaque, all S-opaque groups exhibited significantly higher bond strengths than C-opaque groups. The use of S-opaque resin is recommended when veneering frameworks made of Ce-TZP/Al2O3.

  8. Properties-Adjustable Alumina-Zirconia Nanolaminate Dielectric Fabricated by Spin-Coating

    Directory of Open Access Journals (Sweden)

    Junbiao Peng

    2017-11-01

    Full Text Available In this paper, an alumina-zirconia (Al2O3-ZrO2 nanolaminate dielectric was fabricated by spin-coating and the performance was investigated. It was found that the properties of the dielectric can be adjusted by changing the content of Al2O3/ZrO2 in nanolaminates: when the content of Al2O3 was higher than 50%, the properties of nanolaminates, such as the optical energy gap, dielectric strength (Vds, capacitance density, and relative permittivity were relatively stable, while the change of these properties became larger when the content of Al2O3 was less than 50%. With the content of ZrO2 varying from 50% to 100%, the variation of these properties was up to 0.482 eV, 2.12 MV/cm, 135.35 nF/cm2, and 11.64, respectively. Furthermore, it was demonstrated that the dielectric strength of nanolaminates were influenced significantly by the number (n of bilayers. Every increment of one Al2O3-ZrO2 bilayer will enhance the dielectric strength by around 0.39 MV/cm (Vds ≈ 0.86 + 0.39n. This could be contributed to the amorphous alumina which interrupted the grain boundaries of zirconia.

  9. Selective etching of injection molded zirconia-toughened alumina: Towards osseointegrated and antibacterial ceramic implants.

    Science.gov (United States)

    Flamant, Quentin; Caravaca, Carlos; Meille, Sylvain; Gremillard, Laurent; Chevalier, Jérôme; Biotteau-Deheuvels, Katia; Kuntz, Meinhard; Chandrawati, Rona; Herrmann, Inge K; Spicer, Christopher D; Stevens, Molly M; Anglada, Marc

    2016-12-01

    Due to their outstanding mechanical properties and excellent biocompatibility, zirconia-toughened alumina (ZTA) ceramics have become the gold standard in orthopedics for the fabrication of ceramic bearing components over the last decade. However, ZTA is bioinert, which hampers its implantation in direct contact with bone. Furthermore, periprosthetic joint infections are now the leading cause of failure for joint arthroplasty prostheses. To address both issues, an improved surface design is required: a controlled micro- and nano-roughness can promote osseointegration and limit bacterial adhesion whereas surface porosity allows loading and delivery of antibacterial compounds. In this work, we developed an integrated strategy aiming to provide both osseointegrative and antibacterial properties to ZTA surfaces. The micro-topography was controlled by injection molding. Meanwhile a novel process involving the selective dissolution of zirconia (selective etching) was used to produce nano-roughness and interconnected nanoporosity. Potential utilization of the porosity for loading and delivery of antibiotic molecules was demonstrated, and the impact of selective etching on mechanical properties and hydrothermal stability was shown to be limited. The combination of injection molding and selective etching thus appears promising for fabricating a new generation of ZTA components implantable in direct contact with bone. Zirconia-toughened alumina (ZTA) is the current gold standard for the fabrication of orthopedic ceramic components. In the present work, we propose an innovative strategy to provide both osseointegrative and antibacterial properties to ZTA surfaces: we demonstrate that injection molding allows a flexible design of surface micro-topography and can be combined with selective etching, a novel process that induces nano-roughness and surface interconnected porosity without the need for coating, avoiding reliability issues. These surface modifications have the

  10. Effect of testing methods on the bond strength of resin to zirconia-alumina ceramic : microtensile versus shear test

    NARCIS (Netherlands)

    Valandro, Luiz F.; Ozcan, Mutlu; Amaral, Regina; Vanderlei, Aleska; Bottino, Marco A.

    2008-01-01

    This study tested the bond strength of a resin cement to a glass-infiltrated zirconia-alumina ceramic after three conditioning methods and using two test methods (shear-SBS versus microtensile-MTBS). Ceramic blocks for MTBS and ceramic disks for SBS were fabricated. Three surface conditioning (SC)

  11. Fracture resistance of zirconia-composite veneered crowns in comparison with zirconia-porcelain crowns.

    OpenAIRE

    Alsadon, O.; Patrick, D.; Johnson, A.; Pollington, S.; Wood, D.

    2017-01-01

    The objectives were to evaluate the fracture resistance and stress concentration in zirconia/composite veneered crowns in comparison to zirconia/porcelain crowns using occlusal fracture resistance and by stress analysis using finite element analysis method. Zirconia substructures were divided into two groups based on the veneering material. A static load was applied occlusally using a ball indenter and the load to fracture was recorded in Newtons (N). The same crown design was used to create ...

  12. Effects of grain size and humidity on fretting wear in fine-grained alumina, Al{sub 2}O{sub 3}/TiC, and zirconia

    Energy Technology Data Exchange (ETDEWEB)

    Krell, A. [Fraunhofer Inst. for Ceramic Technologies and Sintered Materials, Dresden (Germany); Klaffke, D. [Federal Inst. for Materials Research and Testing, Berlin (Germany)

    1996-05-01

    Friction and wear of sintered alumina with grain sizes between 0.4 and 3 {micro}m were measured in comparison with Al{sub 2}O{sub 3}/TiC composites and with tetragonal ZrO{sub 2} (3 mol% Y{sub 2}O{sub 3}). The dependence on the grain boundary toughness and residual microstresses is investigated, and a hierarchical order of influencing parameters is observed. In air, reduced alumina grain sizes improve the micromechanical stability of the grain boundaries and the hardness, and reduced wear is governed by microplastic deformation, with few pullout events. Humidity and water slightly reduce the friction of all of the investigated ceramics. In water, this effect reduces the wear of coarser alumina microstructures. The wear of aluminas and of the Al{sub 2}O{sub 3}/TiC composite is similar; it is lower than observed in zirconia, where extended surface cracking occurs at grain sizes as small as 0.3 {micro}m.

  13. Effect of microstructure and microhardness on the wear resistance of zirconia-alumina, zirconia-yttria and zirconia-ceria coatings manufactured by atmospheric plasma spraying; fecto de la microestructura y de la microdureza sobre la resistencia al desgaste de recubrimientos elaborados por proyeccion termica por plasma atmosferico a partir de circona-alumina, circona-itria y circona-ceria

    Energy Technology Data Exchange (ETDEWEB)

    Giovanni Gonzalez, A.; Ageorges, H.; Rojas, O.; Lopez, E.; Milena Hurtado, F.; Vargas, F.

    2015-10-01

    The effect of the structure and microhardness on the wear resistance of zirconia-alumina (ATZ), zirconia-yttria (YSZ) and zirconia-ceria (CSZ) coatings manufactured by atmospheric plasma spraying was studied. The microstructure and the fracture on the cross section of the coatings were analyzed using Scanning Electron Microscopy, the phases were identified using X-Ray Diffraction, the microhardness was measured by Vickers indentation and the wear resistance was evaluated by ball on disc test. The results showed that zirconia-alumina coating exhibits the best performance in the wear test. This behavior is closely related to their microstructure and higher microhardness, despite of its significant quantity of the monoclinic zirconia phase, which has lower mechanical properties than tetragonal zirconia phase. Tetragonal zirconia phase was predominant in the zirconia-yttria and zirconia-ceria coatings and despite this behavior; they did not have a good performance in the wear tests. This low wear resistance was mainly influenced by the columnar structure within their lamellae, which caused a greater detachment of particles in the contact surface during the ball-disc tests, increasing its wear. (Author)

  14. Influence of the raw-material characteristics on mullite-zirconia composites obtained by reactions sintering

    International Nuclear Information System (INIS)

    Emiliano, J.V.; Segadaes, A.M.B.C.

    1989-01-01

    A number of authors have shown that there are some difficulties in preparing mullite-zirconia composites with good thermomechanical properties through reaction-sintering of Al 2 O 3 and ZrSiO 4 powders. The present work was aimed at investigating the effect of the characteristics of the alumina powders on the reaction-sintering behaviour, microstructural development and final properties of the composites prepared by conventional processes. The results obtained showed that the use of high purity reactive powders, supposed to yield enhanced properties can be overshadowed when conventional techniques of powder processing are used, as these give rise to microstructural inhomogeneities [pt

  15. Impact of thermal misfit on shear strength of veneering ceramic/zirconia composites.

    Science.gov (United States)

    Fischer, Jens; Stawarzcyk, Bogna; Trottmann, Albert; Hämmerle, Christoph H F

    2009-04-01

    Thermal misfit is discussed as one reason for chipping of veneered zirconia restorations. The aim of the investigation was to assess the effect of thermal misfit on the shear strength of zirconia/veneering ceramic composites. Shear strengths of 12 different veneering ceramic/zirconia composites were measured (n=10). The veneering ceramics were fired onto polished Y-TZP. In order to create a strong thermal mismatch, one of the veneering ceramics was intended for use on alumina and one for the metal-ceramic technique. The glass transition temperatures of the veneering ceramics and the coefficients of thermal expansion of all ceramics were measured (n=6). Statistical analysis was performed with one-way ANOVA and a post hoc Bonferroni test (pveneer (Delta alpha) were calculated. In addition the differences between glass transition temperatures of the veneering ceramics and room temperature (Delta T) as the effective temperature range for stress formation were calculated. Highest shear strength was observed when Delta alpha Delta T approximately 1000 x 10(-6). Thermal expansion and glass transition temperature of the veneering ceramic have an impact on the shear strength of veneer/zirconia composites.

  16. Sintering behaviour of spinel–alumina composites

    Indian Academy of Sciences (India)

    % alumina dissolves in spinel (MgAl2O4) at 1600°C. Solid solubility of alumina in spinel decreases rapidly with decreasing temperature, which causes exsolution of alumina from spinel phase. Previous work of one of the authors revealed that ...

  17. Sintering behaviour of spinel–alumina composites

    Indian Academy of Sciences (India)

    Administrator

    Abstract. Study of alumina–magnesia binary phase diagram reveals that around 40–50 wt% alumina dis- solves in spinel (MgAl2O4) at 1600°C. Solid solubility of alumina in spinel decreases rapidly with decreasing temperature, which causes exsolution of alumina from spinel phase. Previous work of one of the authors.

  18. The wetting characteristics and surface tension of some Ni-based alloys on yttria, hafnia, alumina, and zirconia substrates

    Science.gov (United States)

    Kanetkar, C. S.; Kacar, A. S.; Stefanescu, D. M.

    1988-01-01

    The surface tension and wetting characteristics of four commercial Ni-based alloys (UD718, Waspaloy, UD720, and UD520), pure Ni, and three special alloys (Ni-20 percent Cr, Ni-20 percent Cr-1 percent Al, and Ni-20 percent Cr-4 percent Al) on various ceramic substrates (including alumina, zirconia, hafnia, and yttria) were investigated using sessile drop experiments. Most of the systems studied exhibited a nonwetting behavior. Wetting improved with holding time at a given temperature to the point that some systems, such as Ni-20Cr on alumina, Ni-20Cr-4Al on alumina and on yttria, became marginally wetting. Wetting characteristics were apparently related to constitutional undercooling, which in turn could be affected by the metal dissolving some of the substrate during measurements.

  19. Zirconia and alumina ceramics in comparison with stainless-steel heads. Polyethylene wear after a minimum ten-year follow-up.

    Science.gov (United States)

    Hernigou, P; Bahrami, T

    2003-05-01

    Although alumina has been used in orthopaedic surgery since the 1970s, the long-term clinical results of zirconia have not been well documented in vivo. We studied hips with these two different ceramics during the same period and with a minimum follow-up of ten years. Because the size of the alumina and zirconia heads was different, hips with 32 mm alumina heads and those with 28 mm zirconia heads were compared with control hips with stainless-steel heads of the same size. Our aim was to compare the two ceramics. There was an increased linear rate of penetration of the femoral heads into the liner between years five and 12 for the zirconia and the stainless-steel groups. This was severe in the zirconia group (0.4 mm/year compared with 0.13 mm/year for the stainless-steel group). During the same 12-year period there was, however, no significant change in the rate of wear in the alumina group (0.07 mm/year). The mean wear at the most recent follow-up was 1360 mm3 for the 28 mm zirconia group, 683 mm3 for the 28 mm stainless-steel group, 755 mm3 for the 32 mm alumina group and 1314 mm3 for the 32 mm stainless-steel group. The monoclinic content rose on the surface of three zirconia heads which were retrieved at revision. This change was associated with an increase in the surface roughness. A change in the roundness with an increase in the sphericity deviation was also observed both in the articular and non-articular parts of the femoral heads. The increase in rate of wear in the zirconia group was only evident after eight years and may be linked to a long-term biodegradation of zirconia in vivo, associated with the altered roughness and roundness which was observed on the retrieved heads.

  20. Reconciling in vivo and in vitro kinetics of the polymorphic transformation in zirconia-toughened alumina for hip joints: I. Phenomenology.

    Science.gov (United States)

    Bal, B Sonny; Zhu, Wenliang; Zanocco, Matteo; Marin, Elia; Sugano, Nobuhiko; McEntire, Bryan J; Pezzotti, Giuseppe

    2017-03-01

    Exploitation of the toughening effect induced by polymorphic phase transformation of zirconia in zirconia-toughened alumina (ZTA) requires the composite being properly designed and carefully manufactured. A sound algorithm for predicting phase stability along with strict control over manufacturing steps are required in order to prevent possible in vivo surface degradation or implant fracture. This paper is the first in a series of three monographs, which aim at: (i) statistically comparing the in vitro/in vivo phenomenology of surface-metastability for currently marketed ZTA femoral heads; (ii) refining pre-existing theoretical models for predicting in vivo zirconia phase metastability via the use of accelerated in vitro ageing experiments; and, (iii) providing a rationale for the mechanism(s) involved with the observed in vivo surface metastability. This initial paper of a series of three, which specifically deals with item (i), shows discrepancies between the levels of polymorphic phase transformation detected in ZTA retrievals and in vitro predictions, and attempts a phenomenological analysis of the reasons behind such discrepancies. Moreover, marked inhomogeneities are also found among as-manufactured components through different years of production. The phenomenology of retrievals' data suggests key roles for both the presence of metallic stain and the initial value of monoclinic volume fraction. Copyright © 2016 Elsevier B.V. All rights reserved.

  1. Fabrication of Ceramic Matrix Composite Tubes Using a Porous Mullite/Alumina Matrix and Alumina/Mullite Fiber

    National Research Council Canada - National Science Library

    Radsick, Timothy

    2001-01-01

    ... or from inadequate oxide-based ones. A porous mullite/alumina matrix combined with alumina/mullite fiber reinforcement eliminates the need for an interface coating while producing a strong, tough and oxidation resistant composite...

  2. Biological reactivity of zirconia-hydroxyapatite composites.

    Science.gov (United States)

    Silva, Viviane V; Lameiras, Fernando S; Lobato, Zélia I P

    2002-01-01

    Materials and devices intended for end-use applications as implants and medical devices must be evaluated to determine their biocompatibility potential in contact with physiological systems. The use of standard practices of biological testing provides a reasonable level of confidence concerning the response of a living organism to a given material or device, as well as guidance in selecting the proper procedures to be carried out for the screening of new or modified materials. This article presents results from cytotoxicity assays of cell culture, skin irritation, and acute toxicity by systemic and intracutaneous injections for powders, ceramic bodies, and extract liquids of hydroxyapatite (HA), calcia partially stabilized zirconia (ZO), and two types of zirconia-hydroxyapatite composites (Z4H6 and Z6H4) with potential for future use as orthopedic and dental implants. They indicate that these materials present potential for this type of application because they meet the requirements of the standard practices recommended for evaluating the biological reactivity of ATCC cell cultures (CCL1 NCTC clone 929 of mouse connective tissue and CCL 81 of monkey connective tissue) and animals (rabbit and mouse) with direct or indirect patient contact, or by the injection of specific extracts prepared from the material under test. In addition, studies involving short-term intramuscular and long-term implantation assays to estimate the reaction of living tissue to the composites studied, and investigations on long-term effects that these materials can cause on the cellular metabolism, are already in progress. Copyright 2002 Wiley Periodicals, Inc. J Biomed Mater Res (Appl Biomater) 63: 583-590, 2002

  3. Obtain ceramic porous alumina-zirconia by replica method calcium phosphate coated

    International Nuclear Information System (INIS)

    Silva, A.D.R.; Rigoli, W.R.; Osiro, Denise; Pallone, E.M.J.A.

    2016-01-01

    Biomaterials used in bone replacement, including porous bioceramics, are often used as support structure for bone formation and repair. The porous bioceramics are used because present features as biocompatibility, high porosity and pore morphology that confer adequate mechanical strength and induce bone growth. In this work were obtained porous specimens of alumina containing 5% by inclusion of volume of zirconia produced by the replica method. The porous specimens had its surface chemically treated with phosphoric acid and were coated with calcium phosphate. The coating was performed using the biomimetic method during 14 days and an initial pH of 6.1. The porous specimens were characterized using the follow techniques: porosity, axial compression tests, microtomography, scanning electron microscopy (SEM), energy dispersive spectroscopy (EDS), X-ray diffraction (XRD) and pH measurements SBF solution. The results showed specimens with suitable pore morphology for application as biomaterial, and even a reduced time of incubation favored the calcium phosphate phases formation on the material surfaces. (author)

  4. Glass-ceramic waste forms for immobilization of the fluorinel-sodium, alumina, and zirconia calcines stored at the Idaho Chemical Processing Plant

    Energy Technology Data Exchange (ETDEWEB)

    Vinjamuri, K. [Idaho National Engineering Lab., Idaho Falls, ID (United States)

    1994-12-31

    Glass-ceramics appear to be very good candidate waste forms for immobilization of the calcined high level solid wastes, fluorinel-sodium (Fl/Na), alumina and zirconia that are stored at the Idaho Chemical Processing Plant (ICPP). Candidate experimental glass-ceramics were synthesized at ICPP by hot isostatically pressing (HIPing) a mixture of precompacted pilot plant calcine and additives. The glass-ceramic waste forms for immobilization of the Fl/Na, alumina, and zirconia calcines consist of 70 wt% Fl/Na calcine, 23.9 wt% SiO{sub 2}, 5 wt% Ti, 1.1 wt% B{sub 2}O{sub 3}; 70 wt% alumina calcine, 30 wt% SiO{sub 2}; and 70 wt% zirconia calcine, 20.25 wt% SiO{sub 2}, 5 wt% Ti, 2.25 wt% Na{sub 2}O, 1.75 wt% B{sub 2}O{sub 3}, 0.75 wt% Li{sub 2}O, respectively. The characteristics of the waste forms including density, chemical durability, glass and crystalline phases, and the microstructure are investigated. The 14-day MCC-1 total mass loss rates and the normalized elemental leach rates for aluminum, boron, calcium, cadmium, chromium, cesium, potassium, silicon, sodium, strontium, titanium, and zirconium are all less than 1 g/m{sup 2}-day. The crystalline phases for the Fl/Na and zirconia waste forms include zirconia, zircon, calcium fluoride, and titanates. In addition, cadmium sulphide in Fl/Na, and cadmium metal in zirconia waste form were also identified. The crystalline phases for the alumina waste form are alpha, gamma, and delta alumina, cristobalite, albite, and mullite. Glass phase separation was not observed in alumina and zirconia waste forms. The observed glass phase separation in Fl/Na waste form appears to be chemically durable.

  5. Mechanical behavior of mullite-zirconia composites

    Directory of Open Access Journals (Sweden)

    Sahnoune F.

    2010-06-01

    Full Text Available In this work, mechanical properties of mullite–zirconia composites synthesised through reaction sintering of Algerian kaolin, α-Al2O3, and ZrO2 were characterized. Phases present and their transformations were characterized using x-ray diffraction. Hardness H and fracture toughness KIC were measured by Vickers indentation using a Zwick microhardness tester. The flexural strength was measured through three point bending test using an Instron Universal Testing Machine. It was found that the increase of ZrO2 content (from 0 to 32wt.% decreased the microhardness of the composites from 14 to 10.8 GPa. However, the increase of ZrO2 content (from 0 to 24wt.% increased the flexural strength of the composites from 142 to 390 MPa then decreased it with further increase of ZrO2 content. Also, the fracture toughness increased from 1.8 to 2.9 MPa.m1/2 with the increase of ZrO2 content from 0 to 32 wt.%; and the rate of the increase decreased at higher fractions of ZrO2 content. The average linear coefficient of thermal expansion (within the range 50 to 1450°C for samples containing 0 and 16 wt.% ZrO2 sintered at 1600°C for 2 hours was 4.7 x10-6 K-1 and 5.2 x 10-6 K-1 respectively.

  6. Electrical characterization of zirconia-niobium and zirconia-titanium composites

    International Nuclear Information System (INIS)

    Reis, S.T. dos.

    1993-01-01

    Zirconia-niobium and zirconia-titanium composites were made by powder mixing, cold pressing, and vacuum sintering at 1600 0 C. The metallic particles were added in the proportion of 0-50% by volume. Electrical resistivity measurements were performed by the two probes and the four probes d.c. method as a function of metallic particle concentration. Electrical resistivity of these composites decreased sharply in the region of 30-40 vol% Nb or Ti, in agreement with the percolation theory. Tests in an induction furnace were performed to check the self-heating response of these composites. (author). 33 refs, 40 figs, 11 tabs

  7. Pilot evaluation of resin composite cement adhesion to zirconia using a novel silane system.

    Science.gov (United States)

    Matinlinna, Jukka P; Lassila, Lippo V J; Vallittu, Pekka K

    2007-02-01

    In this study, we evaluated the effect of two silane coupling agents and their blends with a cross-linker silane on the bond strength of a dimethacrylate-based resin composite cement to surface-conditioned zirconia. A total of 40 planar zirconia specimens were used for 8 test groups. After alumina particle abrasion, followed by tribochemical silica-coating, the specimens were randomly assigned to four silanizations: with 1.0 vol% 3-methacryloyloxypropyltrimethoxysilane or 1.0 vol% 3-mercaptopropyltrimethoxysilane or their blends with 1.0 vol% 1,2-bis-(triethoxysilyl)ethane (all in ethanol/water). The resin composite (RelyX ARC, 3M ESPE) stubs (n=10/group) were light-polymerized onto zirconia specimens. Four test groups were tested without water storage and 4 thermo-cycled at 6000 cycles (5+/-1 degrees C to 55+/-1 degrees C), with a dwelling time of 30 s. The shear bond strength of the cement stubs to zirconia was measured using a universal testing machine at a constant cross-head speed of 1 mm/min. Scanning electron microscopy was employed for imaging the zirconia surface after conditioning and testing. Failure mode was evaluated visually. A surface chemical analysis was carried out with the EDXA system. The highest shear bond strength was 21.9+/-8.7 MPa, obtained with a blend of 3-mercaptopropyltrimethoxysilane and 1,2-bis-(triethoxysilyl)ethane (dry storage), and 16.0+/-1.5 MPa, with 3-methacryloyloxypropyltrimethoxysilane (thermo-cycled). Thermo-cycling decreased the bond strengths significantly (ANOVA, pethane.

  8. Fixed Dental Prostheses and Single-Tooth Crowns Based on Ceria-Stabilized Tetragonal Zirconia/Alumina Nanocomposite Frameworks: Outcome After 2 Years in a Clinical Trial.

    Science.gov (United States)

    Hüttig, Fabian; Keitel, Jan P; Prutscher, Andreas; Spintzyk, Sebastian; Klink, Andrea

    This clinical trial tested bilayered restorations based on ceria-stabilized tetragonal zirconia/alumina frameworks veneered with feldspathic ceramic. A total of 67 crowns and 40 fixed dental prostheses (FDPs) were luted in 57 patients with self-etching/self-adhesive composite resin cement. Dental status and integrity of restorations were evaluated at 2 weeks, 6 months, and then annually. A total of 66 crowns and 36 FDPs (88% posterior) survived for success rates of 93.4% for crowns and 89% for FDPs at 2 years. In particular, 11 cohesive ceramic chippings were observed in 5 crowns and 6 FDPs. The material allows excellent marginal adaptation. Susceptibility to veneering failures might be due to framework design and the necessities of esthetics.

  9. Towards long lasting zirconia-based composites for dental implants: Transformation induced plasticity and its consequence on ceramic reliability.

    Science.gov (United States)

    Reveron, Helen; Fornabaio, Marta; Palmero, Paola; Fürderer, Tobias; Adolfsson, Erik; Lughi, Vanni; Bonifacio, Alois; Sergo, Valter; Montanaro, Laura; Chevalier, Jérôme

    2017-01-15

    Zirconia-based composites were developed through an innovative processing route able to tune compositional and microstructural features very precisely. Fully-dense ceria-stabilized zirconia ceramics (84vol% Ce-TZP) containing equiaxed alumina (8vol%Al 2 O 3 ) and elongated strontium hexa-aluminate (8vol% SrAl 12 O 19 ) second phases were obtained by conventional sintering. This work deals with the effect of the zirconia stabilization degree (CeO 2 in the range 10.0-11.5mol%) on the transformability and mechanical properties of Ce-TZP-Al 2 O 3 -SrAl 12 O 19 materials. Vickers hardness, biaxial flexural strength and Single-edge V-notched beam tests revealed a strong influence of ceria content on the mechanical properties. Composites with 11.0mol% CeO 2 or above exhibited the classical behaviour of brittle ceramics, with no apparent plasticity and very low strain to failure. On the contrary, composites with 10.5mol% CeO 2 or less showed large transformation-induced plasticity and almost no dispersion in strength data. Materials with 10.5mol% of ceria showed the highest values in terms of biaxial bending strength (up to 1.1GPa) and fracture toughness (>10MPa√m). In these ceramics, as zirconia transformation precedes failure, the Weibull modulus was exceptionally high and reached a value of 60, which is in the range typically reported for metals. The results achieved demonstrate the high potential of using these new strong, tough and stable zirconia-based composites in structural biomedical applications. Yttria-stabilized (Y-TZP) zirconia ceramics are increasingly used for developing metal-free restorations and dental implants. Despite their success related to their excellent mechanical resistance, Y-TZP can undergo Low Temperature Degradation which could be responsible for restoration damage or even worst the failure of the implant. Current research is focusing on strategies to improve the LTD resistance of Y-TZP or to develop alternative composites with better

  10. Antimicrobial Properties of Chitosan-Alumina/f-MWCNT Nano composites

    International Nuclear Information System (INIS)

    Masheane, M.; Nthunya, L.; Malinga, S.; Masheane, M.; Nthunya, L.; Nxumalo, E.; Mhlanga, S.; Barnard, T.

    2016-01-01

    Antimicrobial chitosan-alumina/functionalized-multi walled carbon nano tube (f-MWCNT) nano composites were prepared by a simple phase inversion method. Scanning electron microscopy (SEM) analyses showed the change in the internal morphology of the composites and energy dispersive spectroscopy (EDS) confirmed the presence of alumina and f-MWCNTs in the chitosan polymer matrix. Fourier transform infrared (FTIR) spectroscopy showed the appearance of new functional groups from both alumina and f-MWCNTs, and thermogravimetric analysis (TGA) revealed that the addition of alumina and f-MWCNTs improved the thermal stability of the chitosan polymer. The presence of alumina and f-MWCNTs in the polymer matrix was found to improve the thermal stability and reduced the solubility of chitosan polymer. The prepared chitosan-alumina/f-MWCNT nano composites showed inhibition of twelve strains of bacterial strains that were tested. Thus, the nano composites show a potential for use as a biocides in water treatment for the removal of bacteria at different environmental conditions.

  11. Synthesis and characterization of alumina precursor and alumina to be used as nano composite; Sintese e caracterizacao de precursores de alumina e alumina para uso em nanocompositos

    Energy Technology Data Exchange (ETDEWEB)

    Antunes, M.L.P., E-mail: malu@sorocaba.unesp.b [Universidade Estadual Paulista Julio de Mesquita Filho (UNESP), Sorocaba, SP (Brazil); Santos, H. Souza [Universidade de Sao Paulo (IF/USP), SP (Brazil). Inst. de Fisica; Santos, P. Souza [Universidade de Sao Paulo (EP/USP), SP (Brazil). Escola Politecnica

    2009-07-01

    With the evolution of nanomaterials technology, mainly in the 90s, it was possible to observe produced composites with alumina matrix and nanomaterial as reinforcing materials. It results in a significant improvement of mechanical proprieties of these composites. Thenceforth the study of synthesis and characterization of nanostructured materials has attracted great scientific interest. In this perspective, the aim of this work is to present an experimental procedure to obtain nordstrandite (aluminum hydroxide) with nanometric dimensions. Nordstrandite synthesis, obtained by the reaction of slightly amalgamated aluminum foil with aqueous ethylene glycol, which allows the control of the size of crystal produced. This control could be confirmed by X-Ray Diffraction and Electron Microscopy. Thermal transformation study is also presented. This study allowed the identification of transition aluminas that have potential to produce nanometric aluminas. (author)

  12. Graphene coated with alumina and its utilization as a thermal conductivity enhancer for alumina sphere/thermoplastic polyurethane composite

    International Nuclear Information System (INIS)

    Kim, Ki Tae; Dao, Trung Dung; Jeong, Han Mo; Anjanapura, Raghu V.; Aminabhavi, Tejraj M.

    2015-01-01

    Graphene was oxidized with H 2 O 2 to introduce additional anchoring sites for effective alumina coating on graphene by the sol–gel method. The X-ray photoelectron spectroscopy studies showed that the oxygen-containing groups such as hydroxyl group useful for coating were introduced by the oxidation. The transmission electron microscopy images and thermogravimetric analysis data demonstrated that the additional anchoring sites enhanced the efficiency of the alumina coating. A small amount of alumina-coated graphene synergistically improved the thermal conductivity of the alumina sphere/thermoplastic polyurethane (TPU) composite without any increase in the electrical conductivity, because the electrical conductivity of graphene effectively decreased by the alumina coating. Moreover, the synergistic effect of a small amount of graphene was enhanced by the alumina coating, and the stiffening of the alumina sphere/TPU composite due to the added graphene was alleviated by the alumina coating. - Highlights: • Oxidation of graphene with H 2 O 2 introduced anchoring sites for alumina coating. • The anchoring sites improved the efficiency of alumina coating on graphene. • The alumina-coated graphene synergistically enhanced the thermal conductivity

  13. Macroporous silica–alumina composites with mesoporous walls

    Indian Academy of Sciences (India)

    Macroporous silica–alumina composites with mesopores have been prepared by employing polymethylmethacrylate beads as templates in the presence of the cationic surfactant, N-cetyl-N,N,N-trimethylammonium bromide. The Si/Al ratio in the composites has been varied between 4.5 and 48 and the occurrence of ...

  14. Effect of friction time on the properties of friction welded YSZ‐alumina composite and 6061 aluminium alloy

    Directory of Open Access Journals (Sweden)

    Uday M. Basheer

    2012-03-01

    Full Text Available The aim of this work was to study the effect of friction time on the microstructure and mechanical properties of alumina 0, 25, 50 wt% yttria stabilized zirconia (YSZ composite and 6061 aluminium alloy joints formed by friction welding. The alumina-YSZ composites were prepared through slip casting in plaster of Paris molds (POP and subsequently sintered at 1600°C, while the aluminium rods were machined down using a lathe machine to the dimension required. The welding process was carried out under different rotational speeds and friction times, while friction force (0.5 ton-force was kept constant. Scanning electron microscopy was used to characterize the interface of the joints structure. The experimental results showed that the friction time has a significant effect on joint structure and mechanical properties.

  15. An In Vitro Evaluation of Alumina, Zirconia, and Lithium Disilicate Surface Roughness Caused by Two Scaling Instruments.

    Science.gov (United States)

    Vigolo, Paolo; Buzzo, Ottavia; Buzzo, Maurizio; Mutinelli, Sabrina

    2017-02-01

    Plaque control is crucial for the prevention of inflammatory periodontal disease. Hand scaling instruments have been shown to be efficient for the removal of plaque; however, routine periodontal prophylactic procedures may modify the surface profile of restorative materials. The purpose of this study was to assess in vitro the changes in roughness of alumina, zirconia, and lithium disilicate surfaces treated by two hand scaling instruments. Forty-eight alumina specimens, 48 zirconia specimens, and 48 lithium disilicate specimens, were selected. All specimens were divided into three groups of 16 each; one group for each material was considered the control group and no scaling procedures were performed; the second group of each material was exposed to scaling with steel curettes simulating standard clinical conditions; the third group of each material was exposed to scaling with titanium curettes. After scaling, the surface roughness of the specimens was evaluated with a profilometer. First, a statistical test was carried out to evaluate the difference in surface roughness before the scaling procedure of the three materials was effected (Kruskal-Wallis test). Subsequently, the effect of curette material (steel and titanium) on roughness difference and roughness ratio was analyzed throughout the entire sample and within each material group, and a nonparametric test for dependent values was conducted (Wilcoxon signed-rank test). Finally, the roughness ratios of the three material groups were compared by means of a Kruskal-Wallis test and a Wilcoxon signed-rank test. Upon completion of profilometric evaluation, representative specimens from each group were prepared for SEM evaluation to evaluate the effects of the two scaling systems on the different surfaces qualitatively. After scaling procedure, the roughness profile value increased in all disks. Classifying the full sample according to curette used, the roughness of the disks treated with a steel curette reached a

  16. Masking ability of a zirconia ceramic on composite resin substrate shades

    Directory of Open Access Journals (Sweden)

    Farhad Tabatabaian

    2017-01-01

    Conclusion: Within the limitations of this study, it can be concluded that the tested zirconia ceramic could not thoroughly mask different shades of the composite resin substrates. Moreover, color masking of zirconia depends on the shade of substrate.

  17. Synthesis of Ca,Y-zirconia/hydroxyapatite nanoparticles and composites

    Czech Academy of Sciences Publication Activity Database

    Částková, K.; Hadraba, Hynek; Matoušek, A.; Roupcová, P.; Chlup, Zdeněk; Novotná, L.; Cihlář, J.

    2016-01-01

    Roč. 36, č. 12 (2016), s. 2903-2912 ISSN 0955-2219 R&D Projects: GA ČR GA14-11234S; GA MŠk(CZ) LQ1601 Institutional support: RVO:68081723 Keywords : Zirconia * Hydroxyapatite * Composite * Bioactivity * Mechanical properties Subject RIV: JH - Ceramics, Fire-Resistant Materials and Glass Impact factor: 3.411, year: 2016

  18. Phase composition of yttrium-doped zirconia ceramics

    Energy Technology Data Exchange (ETDEWEB)

    Hennig, Christoph; Scheinost, Andreas C. [Helmholtz-Zentrum Dresden-Rossendorf e.V., Dresden (Germany). Molecular Structures; Weiss, Stephan [Helmholtz-Zentrum Dresden-Rossendorf e.V., Dresden (Germany). Surface Processes; Ikeda-Ohno, Atsushi [Helmholtz-Zentrum Dresden-Rossendorf e.V., Dresden (Germany). Chemistry of the F-Elements; Gumeniuk, R. [Technische Univ. Bergakademie Freiberg (Germany). Inst. fuer Experimentelle Physik

    2017-06-01

    Ceramic material might be an alternative to borosilicate glass for the immobilization of nuclear waste. The crystallinity of ceramic material increases the corrosion resistance over several magnitudes in relation to amorphous glasses. The stability of such ceramics depend on several parameters, among them the crystal phase composition. A reliable quantitative phase analysis is necessary to correlate the macroscopic material properties with structure parameters. We performed a feasibility study based on yttrium-doped zirconia ceramics as analogue for trivalent actinides to ascertain that the nanosized crystal phases in zirconia ceramics can be reliably determined.

  19. Macroporous silica–alumina composites with mesoporous walls

    Indian Academy of Sciences (India)

    Unknown

    surfactant N-cetyl-N,N,N-trimethylammonium bromide. (CTAB). We describe the macroporous–mesoporous silica– alumina composites with satisfactory/high surface areas. 2. Experimental. Polymethylmethacrylate (PMMA) spheres of diameter. 275 nm were obtained from Soken Chemicals, Japan. These were taken as 1% ...

  20. Effect of chemical composition and alumina content on structure and ...

    Indian Academy of Sciences (India)

    Abstract. In the present work, six electrical porcelain compositions with different amount of alumina and silica have been prepared and fired in an industrial furnace at 1300 ◦C. Density, porosity, bending strength and electrical strength were measured in the samples. In order to find a relationship between properties and ...

  1. Shear bond strengths between alumina-toughened zirconia cores and veneering ceramics and their susceptibility to aging.

    Science.gov (United States)

    Zhao, Yong-Qi; Li, Jiang; Zhang, Jing-Chao; Liao, Yun-Mao; Lu, Jun-Jun; Li, Wei

    2012-05-01

    To evaluate the shear bond strength (SBS) between alumina-toughened zirconia (ATZ) cores and veneering ceramics, investigate the effect of aging in artificial saliva on SBS and compare it with that of yttria-stabilized tetragonal zirconia polycrystals(Y-TZP). Bars of ATZ and Y-TZP were layered with veneering ceramics in accordance to the recommendation of the manufacturer. Half of each group (n = 10) was aged at 134 °C (under 2 bar pressure) in an autoclave for 48 h. Subsequently, all specimens were subjected to shear force in a universal testing machine. The interface and fractured surface of the specimens were evaluated using scanning electron microscopy and X-ray energy dispersive spectroscopy. The initial mean SBS values in MPa±SD were 28.9±8.0 for ATZ and 26.2±7.6 for Y-TZP. After aging, the mean SBS values for ATZ and Y-TZP were 22.9±4.9 MPa and 22.8±6.9 MPa, respectively. Neither the differences between the SBS values of the ATZ and Y-TZP groups nor the influence of aging on all groups were statistically significant. The SBS between the ATZ core and the veneering ceramics was not affected by aging. The SBS of ATZ to veneering ceramics was not significantly different compared with that of Y-TZP. Copyright © 2012 Hainan Medical College. Published by Elsevier B.V. All rights reserved.

  2. Marginal fit of alumina-and zirconia-based fixed partial dentures produced by a CAD/CAM system.

    Science.gov (United States)

    Tinschert, J; Natt, G; Mautsch, W; Spiekermann, H; Anusavice, K J

    2001-01-01

    Clinical long-term success of all-ceramic dental restorations can be significantly influenced by marginal discrepancies. As a result, this in vitro study evaluated the marginal fit of alumina- and zirconia-based fixed partial dentures (FPDs) machined by the Precident DCS system. Different master steel models of three-, four- and five-unit posterior FPDs with an 0.8 mm chamfer preparation were produced. FPDs made of DC-Zirkon and In-Ceram Zirconia core ceramics were machined by the Precident DCS system. The marginal fit of the milled frameworks placed on the master steel models was determined by a replica technique using a light-body silicone to fill the discrepancies between crown and tooth and a heavy-body material to stabilize the light-body impression material. The impressions were poured into an epoxy resin material and each model was cross-sectioned with a low speed diamond saw to better visualize marginal discrepancies. The marginal fit of the FPDs was evaluated by scanning electron microscopy. The measurements of the marginal fit exhibited mean marginal discrepancies in a range between 60.5 and 74.0 microm, mean marginal gaps in a range from 42.9 to 46.3 microm, mean vertical discrepancies in a range from 20.9 to 48.0 microm and mean horizontal discrepancies in the range of 42.0 to 58.8 microm. Statistical data analysis was performed using the non-parametric test of Kruskal-Wallis and Mann-Whitney. The analysis revealed no significant differences (p>0.05) between the mean marginal gaps and vertical and horizontal discrepancies. However, for some FPDs the mean values of the marginal discrepancies were significantly different (p zirconia-based FPDs achieved with the Precident DCS system meet the clinical requirements.

  3. Aluminum matrix composites reinforced with alumina nanoparticles

    CERN Document Server

    Casati, Riccardo

    2016-01-01

    This book describes the latest efforts to develop aluminum nanocomposites with enhanced damping and mechanical properties and good workability. The nanocomposites exhibited high strength, improved damping behavior and good ductility, making them suitable for use as wires. Since the production of metal matrix nanocomposites by conventional melting processes is considered extremely problematic (because of the poor wettability of the nanoparticles), different powder metallurgy routes were investigated, including high-energy ball milling and unconventional compaction methods. Special attention was paid to the structural characterization at the micro- and nanoscale, as uniform nanoparticle dispersion in metal matrix is of prime importance. The aluminum nanocomposites displayed an ultrafine microstructure reinforced with alumina nanoparticles produced in situ or added ex situ. The physical, mechanical and functional characteristics of the materials produced were evaluated using different mechanical tests and micros...

  4. Fractography of Alumina Fibre Reinforced Ex-polysiloxane Matrix Composites

    Czech Academy of Sciences Publication Activity Database

    Rudnayová, E.; Glogar, Petr

    2002-01-01

    Roč. 223, - (2002), s. 119-124 ISSN 1013-9826. [Fractography of Advanced Ceramic s 2001. Stará Lesná, 13.05.2001-16.05.2001] R&D Projects: GA ČR GA104/00/1140; GA ČR GA106/99/0096 Institutional research plan: CEZ:AV0Z3046908 Keywords : alumina fibre * fibrous composite * fracture features Subject RIV: JI - Composite Materials Impact factor: 0.497, year: 2002

  5. Influence of Light Irradiation Through Zirconia on the Degree of Conversion of Composite Cements.

    Science.gov (United States)

    Inokoshi, Masanao; Pongprueksa, Pong; De Munck, Jan; Zhang, Fei; Vanmeensel, Kim; Minakuchi, Shunsuke; Vleugels, Jozef; Naert, Ignace; Van Meerbeek, Bart

    2016-01-01

    To assess the light irradiance (LI) delivered by two light-curing units and to measure the degree of conversion (DC) of three composite cements and one flowable composite when cured through zirconia or ceramic-veneered zirconia plates with different thicknesses. Three dual-curing composite cements (Clearfil Esthetic Cement, Panavia F2.0, G-CEM LinkAce) and one light-curing flowable composite (G-aenial Universal Flo) were investigated. Nine different kinds of zirconia plates were prepared from three zirconia grades (YSZ: Aadva and KATANA; Ce-TZP/Al2O3: NANOZR) in three different thicknesses (0.5- and 1.5-mm-thick zirconia, and 0.5-mm-thick zirconia veneered with a 1.0-mm-thick veneering ceramic). Portions of the mixed composite cements and the flowable composite were placed on a light spectrometer to measure LI while being light cured through the zirconia plates for 40 s using two light-curing units (n = 5). After light curing, micro-Raman spectra of the composite films were acquired to determine DC at 5 and 10 min, 1 and 24 h, and at 1 week. The zirconia grade and the thickness of the zirconia/veneered zirconia plates significantly decreased LI. Increased LI did not increase DC. Only the Ce-TZP/Al2O3 (NANOZR) zirconia was too opaque to allow sufficient light transmission and resulted in significantly lower DC. Although zirconia-based restorations attenuate the LI of light-curing units, the composite cements and the flowable composite could be light cured through the YSZ zirconia. LI is too low through Ce-TZP/Al2O3 zirconia, necessitating the use of self-/dual-curing composite cements.

  6. Effects of cementation surface modifications on fracture resistance of zirconia

    Science.gov (United States)

    Srikanth, Ramanathan; Kosmac, Tomaz; Bona, Alvaro Della; Yin, Ling; Zhang, Yu

    2015-01-01

    Objectives To examine the effects of glass infiltration (GI) and alumina coating (AC) on the indentation flexural load and four-point bending strength of monolithic zirconia. Methods Plate-shaped (12 mm × 12 mm × 1.0 mm or 1.5 mm or 2.0 mm) and bar-shaped (4 mm × 3 mm × 25 mm) monolithic zirconia specimens were fabricated. In addition to monolithic zirconia (group Z), zirconia monoliths were glass-infiltrated or alumina-coated on their tensile surfaces to form groups ZGI and ZAC, respectively. They were also glass-infiltrated on their upper surfaces, and glass-infiltrated or alumina-coated on their lower (tensile) surfaces to make groups ZGI2 and ZAC2, respectively. For comparison, porcelain-veneered zirconia (group PVZ) and monolithic lithium disilicate glass-ceramic (group LiDi) specimens were also fabricated. The plate-shaped specimens were cemented onto a restorative composite base for Hertzian indentation using a tungsten carbide spherical indenter with a radius of 3.2 mm. Critical loads for indentation flexural fracture at the zirconia cementation surface were measured. Strengths of bar-shaped specimens were evaluated in four-point bending. Results Glass infiltration on zirconia tensile surfaces increased indentation flexural loads by 32% in Hertzian contact and flexural strength by 24% in four-point bending. Alumina coating showed no significant effect on resistance to flexural damage of zirconia. Monolithic zirconia outperformed porcelain-veneered zirconia and monolithic lithium disilicate glass-ceramics in terms of both indentation flexural load and flexural strength. Significance While both alumina coating and glass infiltration can be used to effectively modify the cementation surface of zirconia, glass infiltration can further increase the flexural fracture resistance of zirconia. PMID:25687628

  7. Effects of cementation surface modifications on fracture resistance of zirconia.

    Science.gov (United States)

    Srikanth, Ramanathan; Kosmac, Tomaz; Della Bona, Alvaro; Yin, Ling; Zhang, Yu

    2015-04-01

    To examine the effects of glass infiltration (GI) and alumina coating (AC) on the indentation flexural load and four-point bending strength of monolithic zirconia. Plate-shaped (12 mm × 12 mm × 1.0 mm or 1.5 or 2.0 mm) and bar-shaped (4 mm × 3 mm × 25 mm) monolithic zirconia specimens were fabricated. In addition to monolithic zirconia (group Z), zirconia monoliths were glass-infiltrated or alumina-coated on their tensile surfaces to form groups ZGI and ZAC, respectively. They were also glass-infiltrated on their upper surfaces, and glass-infiltrated or alumina-coated on their lower (tensile) surfaces to make groups ZGI2 and ZAC2, respectively. For comparison, porcelain-veneered zirconia (group PVZ) and monolithic lithium disilicate glass-ceramic (group LiDi) specimens were also fabricated. The plate-shaped specimens were cemented onto a restorative composite base for Hertzian indentation using a tungsten carbide spherical indenter with a radius of 3.2mm. Critical loads for indentation flexural fracture at the zirconia cementation surface were measured. Strengths of bar-shaped specimens were evaluated in four-point bending. Glass infiltration on zirconia tensile surfaces increased indentation flexural loads by 32% in Hertzian contact and flexural strength by 24% in four-point bending. Alumina coating showed no significant effect on resistance to flexural damage of zirconia. Monolithic zirconia outperformed porcelain-veneered zirconia and monolithic lithium disilicate glass-ceramics in terms of both indentation flexural load and flexural strength. While both alumina coating and glass infiltration can be used to effectively modify the cementation surface of zirconia, glass infiltration can further increase the flexural fracture resistance of zirconia. Copyright © 2015 Academy of Dental Materials. Published by Elsevier Ltd. All rights reserved.

  8. Beberapa Penggunaan Zirconia Dalam Bidang Kedokteran Gigi

    OpenAIRE

    Afifuddin

    2008-01-01

    Salah satu bentuk kemajuan dalam bidang kedokteran gigi adalah penggunaan zirconia sebagai dental material. Zirconia berasal dari unsur zirconium (Zr) yang memiliki nomor atom 40 dan berat atom 91,22. Zirconia merupakan keramik bioinert. Ada beberapa tipe dari zirconia, yaitu ; tetragonal zirconia polycrystals (TZP), fully stabilized zirconia (FSZ), partially stabilized zirconia (PSZ), zirconia toughened alumina (ZTA), dan transformation toughened zirconia (TTZ). Tetapi yang dipakai sebagai d...

  9. Obtain ceramic porous alumina-zirconia by replica method calcium phosphate coated; Oobtencao de ceramicas porosas de alumina-zirconia pelo metodo da replica recobertas com fosfato de calcio

    Energy Technology Data Exchange (ETDEWEB)

    Silva, A.D.R.; Rigoli, W.R.; Osiro, Denise; Pallone, E.M.J.A., E-mail: adinizrs@yahoo.com.br [Universidade de Sao Paulo (FZEA/USP), Pirassununga, SP (Brazil). Faculdade de Zootecnia e Engenharia de Alimentos; Lobo, A.O. [Universidade do Vale do Paraiba (UNIVAP), Sao Jose dos Campos, SP (Brazil)

    2016-07-01

    Biomaterials used in bone replacement, including porous bioceramics, are often used as support structure for bone formation and repair. The porous bioceramics are used because present features as biocompatibility, high porosity and pore morphology that confer adequate mechanical strength and induce bone growth. In this work were obtained porous specimens of alumina containing 5% by inclusion of volume of zirconia produced by the replica method. The porous specimens had its surface chemically treated with phosphoric acid and were coated with calcium phosphate. The coating was performed using the biomimetic method during 14 days and an initial pH of 6.1. The porous specimens were characterized using the follow techniques: porosity, axial compression tests, microtomography, scanning electron microscopy (SEM), energy dispersive spectroscopy (EDS), X-ray diffraction (XRD) and pH measurements SBF solution. The results showed specimens with suitable pore morphology for application as biomaterial, and even a reduced time of incubation favored the calcium phosphate phases formation on the material surfaces. (author)

  10. Esterification of fatty acids using sulfated zirconia and composites activated carbon/sulfated zirconia catalysts

    International Nuclear Information System (INIS)

    Brum, Sarah S.; Santos, Valeria C. dos; Destro, Priscila; Guerreiro, Mario Cesar

    2011-01-01

    In this work sulfated zirconia (SZr) and activated carbon/SZr composites produced by impregnation method with or without heating treatment step (CABC/SZr-I and CABC/SZr-I SC) and by the method of synthesis of SZr on the carbon (CABC/SZr-S) was used as catalysts in the esterification reactions of fatty acids. The SZr presented very active, conversions higher than 90% were obtained after 2 h of reaction. The activity of the composite CABC/SZr-I20%SC was up to 92%, however, this was directly related to time and temperature reactions. CABC/SZr-I and CABC/SZr-S were less active in esterification reactions, what could be attributed to its low acidity. (author)

  11. Femtosecond laser microstructured Alumina toughened Zirconia: A new strategy to improve osteogenic differentiation of hMSCs

    Science.gov (United States)

    Carvalho, Angela; Cangueiro, Liliana; Oliveira, Vítor; Vilar, Rui; Fernandes, Maria H.; Monteiro, Fernando J.

    2018-03-01

    The use of topographic patterns has been a continuously growing area of research for tissue engineering and it is widely accepted that the surface topography of biomaterials can influence and modulate the initial biological response. Ultrafast lasers are extremely powerful tools to machine and pattern the surface of a wide range of biomaterials, however, only few work has been performed on ceramics with the intent of biomedical applications, and the biological characterization of these structured materials is scarce. In this work, relevance is given to the biological performance of such materials. A femtosecond laser ablation technique was used to modify Alumina toughened Zirconia (ATZ) surface topography, developing surfaces structured at the micro and nanoscale levels (μATZ), in a controlled and reproducible manner. Materials characterization was performed before and after laser treatment, and both materials were compared in terms of osteogenic response of human bone marrow derived mesenchymal stem cells cultured under basal conditions, expecting that the micro/nanofeatures will improve the biological response of cells. Cells metabolic activity and proliferation increased with the culture time and surface microtopography modulated cells alignment and guided proliferation. The modified surface, displayed significantly higher expression of osteogenic transcription factors and genes and, additionally, the formation of a mineralized extracellular matrix, when compared to the control surface, i.e. unmodified ATZ.

  12. In vitro fracture resistance of composite-resin-veneered zirconia crowns.

    Science.gov (United States)

    Peampring, Chaimongkon; Aksornmuang, Juthatip; Sanohkan, Sasiwimol

    2017-01-01

    The aim of this study is to investigate the fracture load to failure and damage mode of the composite resin-veneered zirconia crowns preparing with two different zirconia surface treatments compared conventional porcelain-veneered zirconia crowns. Metallic molar-shape dies prepared with 10° convergence angle a 1.5 mm deep chamfer finish line were used. Two groups of composite-resin-veneered zirconia crowns were prepared using different surface treatment (Group A - sandblasting and Group B - glaze-on technique). Group C (conventional porcelain-veneered zirconia crowns) was served as control. Load to failure test was performed to evaluate the fracture resistance of the crowns using a universal testing machine. One-way ANOVA was used to evaluate the differences of mean values ( P zirconia coping exposed. Group B and C showed significant higher load to failure than Group A. Four specimens of Group A revealed the delamination of composite resin veneering.

  13. The influence of rotating fatigue on the bond strength of zirconia-composite interfaces

    NARCIS (Netherlands)

    Mirmohammadi, H.; Aboushelib, M.N.; Kleverlaan, C.J.; de Jager, N.; Feilzer, A.J.

    2010-01-01

    Objectives To evaluate the effect of cyclic loading on the bond strength of resin composite to zirconia framework material. Methods Bar shaped zirconia/composite specimens (2 mm × 2 mm × 25 mm) were prepared using three different resin cements and placed in a four-point bending test setup. The

  14. High-frequency characteristics of glass/ceramic composite and alumina multilayer structures

    International Nuclear Information System (INIS)

    Niwa, K.; Suzuki, H.; Yokoyama, H.; Kamechara, N.; Tsubone, K.; Tanisawa, H.; Sugiki, H.

    1990-01-01

    This paper reports the transmission characteristics of glass/ceramic composite (borosilicate glass/alumina) and alumina multilayer structures examined. The triplate stripline formed in the glass/ceramic multilayer shows low conductor and dielectric loss. Alumina multilayer, however, has twice the transmission loss at 10 GHz, because the resistivity of W in the alumina multilayer is higher than the Cu in the glass/ceramic multilayer. Crosstalk between striplines in the glass/ceramics is less than -80 dB up to 11 GHz and 9 GHz for alumina

  15. Zirconia femoral head fractures: a clinical and retrieval analysis.

    Science.gov (United States)

    Masonis, John L; Bourne, Robert B; Ries, Michael D; McCalden, Richard W; Salehi, Abraham; Kelman, David C

    2004-10-01

    Zirconia femoral heads provide increased fracture strength, but 343 zirconia head failures have been documented since 2000. Retrieval analysis of 6 fractured heads, 4 suspect heads, 4 control zirconia heads, and 2 failed alumina heads was performed. Zirconia failures have been isolated to heads sintered in a "tunnel" furnace introduced in 1998. The monoclinic composition at the taper surface of fractured and nonfractured heads was significantly elevated (21% to 68%) compared to that of control zirconia heads (less than 5%). Electron microscopy identified circular fracture footprints unique to the zirconia heads produced in the tunnel furnace. Cobalt chrome heads were used in the urgent revision setting due to Morse taper damage. Partial capsulectomy was performed in an effort to reduce future third body wear. Monoclinic phase transformation following implantation remains a potential mechanism of ceramic head failure. We recommend that patients with recalled zirconia heads be advised of a potential fracture risk.

  16. Microstructure-electrical properties relation of zirconia based ceramic composites

    International Nuclear Information System (INIS)

    Fonseca, Fabio Coral

    2001-01-01

    The electrical properties of zirconia based ceramic composites were studied by impedance spectroscopy. Three materials were prepared with different relative compositions of the conducting and insulating phases: (ZrO 2 :8 mol% Y 2 ) 3 ) + MgO, (ZrO 2 :8 mol% Y 2 O 3 ) + Y 2 O 3 and ZrO 2 + 8 mol% Y 2 O 3 . All specimens were analyzed by X-ray diffraction and scanning electron microscopy for microstructural characterization and for correlation of microstructural aspects with electrical properties. For (ZrO 2 :8 mol% Y 2 O 3 ) + MgO the main results show that the dependence of the different (microstructural constituents) contributions to the electrical resistivity on the magnesia content follows two stages: one below and another above the solubility limit of magnesia in Yttria-stabilized zirconia. The same dependence is found for the lattice parameter determined by X-ray diffraction measurements. The impedance diagrams of the composites have been resolved allowing the identification of contributions due to the presence of each microstructural constituent in both stages. Magnesia as a second phase is found to inhibit grain growth in Yttria-stabilized zirconia and the solubility limit for magnesia in the zirconia matrix is around 10 mol%. For (ZrO 2 :8 mol% Y 2 O 3 ) + Y 2 O 3 the main results show that: Yttria is present as a second phase for 1350 deg C /0.1 h sintering; the addition of 2 mol% of Yttria does not modify significantly the electrical properties; the solubility limit for Yttria is around 2 mol% according to electrical measurements. Similarly to magnesia, Yttria inhibits grain growth on Yttria-stabilized zirconia. The general effective medium theory was used to analyze the percolation of the insulating phase; the percolation threshold is different if one considers separately the total, bulk and grain boundary contributions to the electrical conductivity: 32.0, 38.5 and 27.8 vol% for total, intra and intergranular contributions, respectively. The increase of

  17. Microstructural characterization of alumina-zirconia layered ceramics using positron annihilation spectroscopy

    Energy Technology Data Exchange (ETDEWEB)

    Parente, P., E-mail: pparente@fis.uc3m.es [Departamento de Fisica, Universidad Carlos III de Madrid, 28911 Leganes (Spain); Ortega, Y. [Departamento de Fisica de Materiales, Facultad de Ciencias Fisicas, Univ. Complutense de Madrid, 28040 Madrid (Spain); Savoini, B.; Monge, M.A. [Departamento de Fisica, Universidad Carlos III de Madrid, 28911 Leganes (Spain); Tucci, A.; Esposito, L. [Centro Ceramico Bologna, 40128 Bologna (Italy); Sanchez-Herencia, A.J. [Instituto de Ceramica y Vidrio, Consejo Superior de Investigaciones Cientificas, 28049 Madrid (Spain)

    2010-05-15

    Positron annihilation spectroscopy (PAS), indentation, nanoindentation experiments and scanning electron microscopy (SEM) observations were performed on Al{sub 2}O{sub 3}-ZrO{sub 2} laminates samples to assess the effect of residual stresses on their mechanical and microstructural properties. Layered samples were implemented by slip-casting, constituted by two thin Al{sub 2}O{sub 3} external layers and an intermediate thick one, consisting of a mixture of Al{sub 2}O{sub 3} and monoclinic ZrO{sub 2} in the range 0-30 vol.%. In these systems residual tensile stresses fields were generated inside the external layers during cooling from the sintering temperature, by the expansion of the adjacent ZrO{sub 2}-containing layer. SEM observations showed the microstructural effects due to the level of tension related to the zirconia content. A correlation between the PAS parameters and the microstructural changes caused by the presence of residual stresses was found. Nanoindentation measurements were used to trace the sign and magnitude of the residual stress gradient across the interface between the layers.

  18. Matrix metalloproteinases MMP-2, -9 and tissue inhibitors TIMP-1, -2 expression and secretion by primary human osteoblast cells in response to titanium, zirconia, and alumina ceramics.

    Science.gov (United States)

    Oum'hamed, Z; Garnotel, R; Josset, Y; Trenteseaux, C; Laurent-Maquin, D

    2004-01-01

    Osteogenic properties of bone cells are a key parameter governing osseointegration of implant devices. In this context, osteoblasts have a central role via extracellular matrix synthesis and remodeling that they regulate through different protease activity. In this study, we have analyzed the expression of two matrix metalloproteinases (MMPs): MMP-2 (72 kDa) and MMP-9 (92 kDa) and their specific tissue inhibitors TIMP-1 and TIMP-2 in primary human osteoblastic cells. The effect of titanium, zirconia, and alumina ceramics on the synthesis of these proteases was assessed using reverse transcriptase-polymerase chain reaction, enzyme-linked immunosorbent assay, and zymographic analysis. Our results showed that osteoblasts express MMP-2 and -9 mRNA. Furthermore, MMP-2 mRNA expression was decreased by titanium and increased by alumina whereas zirconia did not have any significant effect. Conversely, MMP-9 mRNA expression was stimulated by titanium but decreased with zirconia, whereas alumina induced no significant changes. Zymographic analysis has evidenced pro-MMP-2 gelatinolytic activity in all cell populations with time-dependent increase profile; pro-MMP-9, however, was not detected. Enzyme-linked immunosorbent assay data confirmed the production of MMP-2 and very low levels of MMP-9. In addition, TIMP-1 was secreted in 24-h-cultured cells and increased to maximal level at 48-72 h whereas TIMP-2 levels were very low. The interactions between human osteoblasts and the studied biomaterials altered both MMP-2, -9 and TIMP-1expression indicating that biomaterials may influence osseointegration and bone remodeling. Copyright 2003 Wiley Periodicals, Inc. J Biomed Mater Res 68A: 114-122, 2004

  19. The effect of alumina nanofillers size and shape on mechanical behavior of PMMA matrix composite

    Directory of Open Access Journals (Sweden)

    Ben Hasan Somaya Ahmed

    2014-01-01

    Full Text Available Composites with the addition of alumina nanofillers show improvement in mechanical properties. The PMMA polymer was used as a matrix and two different types of nanofillers, having extremely different shapes were added in the matrix to form the composite. Reinforcements were based on alumina nanoparticles having either spherical shape or whiskers having the length to diameter ratio of 100. The influence of alumina fillers size, shape and fillers loading on mechanical properties of prepared composite were studied using the nanoindentation measurements and dynamic mechanical analysis. It was observed that both alumina whiskers and alumina spherical nanoparticles added in the PMMA matrix improved the mechanical properties of the composite but the improvement was significantly higher with alumina whisker reinforcement. The concentration of the reinforcing alumina spherical nanoparticles and alumina whiskers in PMMA matrix varied up to 5 wt. %. The best performance was obtained by the addition of 3 wt. % of alumina whiskers in the PMMA matrix with regard to mechanical properties of the obtained composite.

  20. Co-Sintering behaviour of zirconia-ferritic steel composites

    Directory of Open Access Journals (Sweden)

    Alexander Michaelis

    2016-08-01

    Full Text Available The combination of metallic and ceramic materials allows the combination of positive properties of both and can be applied in various industrial fields. At the moment, the deployment of these composites faces difficult and complex manufacturing. One attempt, which offers a short process route and a high degree of flexibility regarding design is a combined shaping (co-shaping with a combined sintering (co-sintering. The article will show co-sintering results of different metal-ceramic symmetric and asymmetric multi-layered tapes, consisting of yttria stabilized zirconia combined with a ferritic iron chromium steel. Focus is on the densification and co-sintering behaviour of ceramic layers depending on the sintering behaviour of metallic layers. Co-sintered composites were characterized by field emission scanning electron microscopy, x-ray diffraction measurements and in terms of adhesive tensile strength.

  1. Mechanical and microstructural behaviour of alumina-zirconia ceramic filaments for high temperature applications; Comportement mecanique et microstructure de filaments ceramiques alumine-zircone pour applications a haute temperature

    Energy Technology Data Exchange (ETDEWEB)

    Poulon-Quintin, A

    2002-04-01

    This thesis is a contribution to the development and to the study of two-phase alumina-zirconia ceramic filaments resistant to creep and chemical and microstructural degradation. The materials studied are experimental two-phase filaments (diameter of few millimeters) with a fibrillary structure obtained by coextrusion of sol-gels or of powder pastes and a nanocrystalline fiber of thin diameter (11{mu}m) with a homogeneous structure. They have been respectively perfected and chosen for their very promising microstructures and compositions concerning the creep resistance. This study is concentrated on the mechanical characterization at high temperature of these materials and especially on the understanding of the deformation and rupture mechanisms in relation with the microstructural evolution. The commercial fiber (Nextel 650) is a {alpha} alumina (grain size {>=}0.1{mu}m) in which the grains of the second phase zirconia are dispersed in a homogeneous way in intra (5-10 nm) as in inter-granular (20-30 nm). After a heat treatment at temperatures superior to 1200 C, it can be noted a strong grains growth preferentially to the axis of the fiber. The tensile properties decrease to a considerable extent with high temperatures ({>=}1000 C). The creep behaviour has been determined between 1000 and 1300 C (value of 2.5 for the stress exponent and of 850 kJ/mol for the activation energy). The evolution of the microstructure to a long grains microstructure is favourable for the creep resistance. A comparison with other fibers of compositions near the Nextel 650 fiber show that the Nextel 650 fiber has interesting properties for being used at high temperatures (until 1200 C). The study of co-extruded alumina-zirconia filaments with a fibrillary structure has at first required those of filaments which composition are each of the phases obtained from pastes (powder-thermoplastics or sol-gels). The composition of each of the phases has been optimized in order to adapt the

  2. Shear bond strength between veneering ceramics and ceria-stabilized zirconia/alumina.

    Science.gov (United States)

    Fischer, Jens; Stawarczyk, Bogna; Sailer, Irena; Hämmerle, Christoph H F

    2010-05-01

    Ceria-stabilized tetragonal ZrO(2)/Al(2)O(3) nanocomposite (Ce-TZP/A) offers superior properties compared to yttria-stabilized zirconia (Y-TZP). However, the bond quality to veneering ceramics has not been investigated. The purpose of this study was to evaluate the bond strength of different veneering ceramics to Ce-TZP/A. Cubes of Ce-TZP/A (NANOZR) (edge length, 10 mm) were layered with veneering ceramics (5 mm in thickness) with or without application of a liner and sheared at the interface. The effect of different surface treatments (polished with 3-mum diamond paste or airborne-particle abraded) was evaluated with 1 veneering ceramic (Cerabien ZR). Shear bond strength of 5 additional veneering ceramics (IPS e.max, Initial ZR, Triceram, Vintage ZR, or VITA VM 9) to polished Ce-TZP/A was measured (n=10). Polished Y-TZP (Hint-ELs ZrO(2) HIP) veneered with 2 ceramics (Cerabien ZR, Vintage ZR) served as the control. Mean shear bond strength values (MPa) were calculated. The means were statistically analyzed with 2-way ANOVA for the effect of surface treatment and liner, 2-way ANOVA for the effect of different veneering ceramic brands and liner, and 3-way ANOVA for the effect of substrate, veneering ceramic brands, and liner, as well as 1-way ANOVA for the differences between the veneering ceramics. A post hoc Scheffé test was used (alpha=.05). The effects of surface treatment (P=.007) or application of liner (Pveneering ceramics showed bond strength values with means ranging between 14.2 +/-1.7 MPa (IPS e.max with liner) and 27.5 +/-4.2 MPa (VITA VM 9). A significant difference was found between the results of shear bond tests with Y-TZP and Ce-TZP/A (P=.022). The application of a liner on Y-TZP had no significant effect. Airborne-particle abrasion is not necessary to enhance the shear bond strength of the evaluated veneering ceramics to Ce-TZP/A. Liners impair the shear bond strength of veneering ceramics to Ce-TZP/A.

  3. DC resistivity of alumina and zirconia sintered with TiC

    Indian Academy of Sciences (India)

    as a conducting second phase with an aim to prepare conducting structural ceramics which can be precisely machined by EDM technique. TiC did not help in sintering the parent phase but it decreased the d.c. resistivity of the composite to 1 ohm.cm at ∼ 30 vol.% loading. The conductivity is explained by the effective media ...

  4. Shear bond strength of veneering porcelain to zirconia: Effect of surface treatment by CNC-milling and composite layer deposition on zirconia.

    Science.gov (United States)

    Santos, R L P; Silva, F S; Nascimento, R M; Souza, J C M; Motta, F V; Carvalho, O; Henriques, B

    2016-07-01

    The purpose of this study was to evaluate the shear bond strength of veneering feldspathic porcelain to zirconia substrates modified by CNC-milling process or by coating zirconia with a composite interlayer. Four types of zirconia-porcelain interface configurations were tested: RZ - porcelain bonded to rough zirconia substrate (n=16); PZ - porcelain bonded to zirconia substrate with surface holes (n=16); RZI - application of a composite interlayer between the veneering porcelain and the rough zirconia substrate (n=16); PZI - application of a composite interlayer between the porcelain and the zirconia substrate treated by CNC-milling (n=16). The composite interlayer was composed of zirconia particles reinforced porcelain (30%, vol%). The mechanical properties of the ceramic composite have been determined. The shear bond strength test was performed at 0.5mm/min using a universal testing machine. The interfaces of fractured and untested specimens were examined by FEG-SEM/EDS. Data was analyzed with Shapiro-Wilk test to test the assumption of normality. The one-way ANOVA followed by Tukey HSD multiple comparison test was used to compare shear bond strength results (α=0.05). The shear bond strength of PZ (100±15MPa) and RZI (96±11MPa) specimens were higher than that recorded for RZ (control group) specimens (89±15MPa), although not significantly (p>0.05). The highest shear bond strength values were recorded for PZI specimens (138±19MPa), yielding a significant improvement of 55% relative to RZ specimens (p<0.05). This study shows that it is possible to highly enhance the zirconia-porcelain bond strength - even by ~55% - by combining surface holes in zirconia frameworks and the application of a proper ceramic composite interlayer. Copyright © 2016 Elsevier Ltd. All rights reserved.

  5. Effect of zirconia addition on the fatigue behaviour of fine grained alumina

    International Nuclear Information System (INIS)

    Basu, D.; Sarkar, B.K.

    2001-01-01

    The fatigue behaviour of fine grained Al 2 O 3 and ZrO 2 toughened Al 2 O 3 (ZTA) compositions with 15 vol% ZrO 2 (3 mol% Y 2 O 3 stabilized: 3Y-TZP) have been investigated by using three different techniques. Primarily 4-point bending load was employed to generate tension-tension fatigue data under both static and cyclic conditions. The results clearly showed that the materials were susceptible to both the static and cyclic fatigue and the time to failure under cyclic loading was considerably shorter than the equivalent static loads. The repeated indentations at the same spot with varying loads showed a typical fatigue behaviour. In addition, both the materials were subjected to the repeated impact cycles at varying subcritical loads simulating impact fatigue. In all the cases typical fatigue curves were obtained having a progressive endurance at subcritical loads having an endurance limit. The fatigue behaviour of Al 2 O 3 was much improved by the addition of 15 vol% 3Y -TZP, having micro-plasticity contributing towards the cyclic fatigue phenomena of these materials. (author)

  6. Feasibility study of use alumina waste in compositions containing clay for the mullite synthesis

    International Nuclear Information System (INIS)

    Silva, V.J.; Dias, G.; Goncalves, W.P.; Santana, L.N.L.

    2016-01-01

    The reuse of alumina residue in addition to reducing environmental impacts can be used as raw material in ceramic masses to mullite produce. This study aims to obtain mullite from compositions containing clays and alumina residue used heating in a conventional oven. The raw materials were processed and characterized. Subsequently, these compositions were formulated containing precursors in appropriate proportions based on the stoichiometry of the mullite 3:2. Then, heat treatment was performed at temperatures of 1300 to 1400°C and 5°C rate/min. The products obtained were characterized by XRD, analyzing qualitatively and quantitatively the phases formed. The results showed that is possible, from compositions containing clays and alumina residue to obtain mullite as major phase (>70%) and high crystallinity (> 80%) The percentage of mullite approached the values obtained with the compositions containing alumina and clays. (author)

  7. Spark plasma sintering of ceramic matrix composite based on alumina, reinforced by carbon nanotubes

    Science.gov (United States)

    Leonov, A. A.; Khasanov, A. O.; Danchenko, V. A.; Khasanov, O. L.

    2017-12-01

    Alumina composites reinforced with 3 vol.% multi-walled carbon nanotubes (MWCNTs) were prepared by spark plasma sintering (SPS). The influence of sintering temperature (1400-1600 °C) on the composites microstructure and mechanical properties was investigated. Microstructure observations of the composite shows that some CNTs site along alumina grains boundary, while others embed into the alumina grains and shows that CNTs bonded strongly with the alumina matrix contributing to fracture toughness and microhardness increase. MWCNTs reinforcing mechanisms including CNT pull-out and crack deflection were directly observed by scanning electron microscope (SEM). For Al2O3/CNT composite sintered at 1600 °C, fracture toughness and microhardness are 4.93 MPa·m1/2 and 23.26 GPa respectively.

  8. Experimental Investigations on Tribological Behaviour of Alumina Added Acrylonitrile Butadiene Styrene (ABS Composites

    Directory of Open Access Journals (Sweden)

    T. Panneerselvam

    2016-09-01

    Full Text Available Composite materials are multifunctional in nature, which can be custom-made based on the nature of the applications. The challenge of composite materials lie on complementing the properties of one another i.e. materials which go in the making of composites strengthen each other by inhibiting their weaknesses. Polymers are one of the widely used materials which serve a wide spectrum of engineering needs. In the present work, the tribological behaviour of a composite containing Acrylonitrile Butadiene Styrene (ABS and traces of Alumina is experimentally investigated. Alumina is added to ABS in various percentages such as 1%, and 3% by weight in order to improve the wear resistance of the polymer. Central Composite Design was used to design the experiments and a standard Pin-On-Disk apparatus was used to conduct the experiments. It is observed from the test results that the addition of alumina significantly enhances the wear behavior of the polymer. However, adding more percentage of alumina has led to adverse effect on wear resistance of polymer materials. Abrasive wear mechanism is found to be predominant in the case of alumina added composite materials. It is also found that 1% alumina added composite exhibits excellent wear properties compared to other materials.

  9. Radiation degradation in the mechanical properties of Polyetheretherketone–alumina composites

    International Nuclear Information System (INIS)

    Lawrence, Falix; Mallika, C.; Kamachi Mudali, U.; Natarajan, R.; Ponraju, D.; Seshadri, S.K.; Sampath Kumar, T.S.

    2012-01-01

    Polyetheretherketone (PEEK) is extensively employed in corrosive and radiation environments. To improve the radiation tolerance of PEEK in the presence of high energetic radiation, PEEK was reinforced with micron sized alumina powder (5–25% by weight) and PEEK–alumina composite sheets fabricated were irradiated to 10 MGy. Mechanical properties of the irradiated composites revealed significant reduction in the degradation of PEEK with addition of alumina as the polymer reinforced with ceramic additives is expected to increase the interface area of the constituents in the system resulting in an improvement in the performance of the reinforced material.

  10. Sinterização de cerâmicas em microondas. Parte III: Sinterização de zircônia, mulita e alumina Microwave sintering of ceramics. Part III: Sintering of zirconia, mullite and alumina

    Directory of Open Access Journals (Sweden)

    R. R. Menezes

    2007-09-01

    Full Text Available O aquecimento utilizando microondas possui muitas vantagens com relação aos métodos convencionais de aquecimento, como redução no tempo de processamento, economia de energia e melhora na uniformidade microestrutural dos corpos cerâmicos. Assim esse trabalho tem por objetivo a utilização da sinterização híbrida com microondas na queima rápida de materiais cerâmicos. Foram utilizados materiais que requerem altas temperaturas para densificação. Foram sinterizados materiais que apresentam bruscas e acentuadas mudanças nas suas propriedades dielétricas com a elevação da temperatura, zircônia, e materiais com baixas perdas dielétricas na temperatura ambiente, que apresentam dificuldades de aquecimento com microondas em baixas temperaturas, alumina e mulita. Foi utilizando material susceptor como agente auxiliar de aquecimento. Com base nos resultados obtidos pode-se concluir que o sistema de sinterização híbrida desenvolvido pode ser utilizado com sucesso na sinterização rápida e uniforme dos materiais estudados, sendo possível a sinterização de zircônia em ciclos de 20 min, mulita em ciclos de 16 min e alumina em ciclos de 40 min.Thermal processing by microwaves offers several advantages over conventional heating methods, such as shorter processing times, energy savings and improved microstructural homogeneity of ceramic bodies. Thus, this work focused on the fast hybrid microwave sintering of ceramic materials that require high sintering temperatures for densification. The materials studied here were zirconia, which displays abrupt and severe increases in dielectric loss with rising temperature, and alumina and mullite, which show low dielectric losses at ambient temperature and are difficult to microwave at low temperatures. A susceptor was used as an auxiliary heating agent. The results indicate that the sintering system developed here can be used efficiently for the rapid, homogeneous sintering of all the ceramics

  11. Superplasticity and joining of zirconia-based ceramics

    International Nuclear Information System (INIS)

    Dominguez-Rodriguez, A.; Gutierrez-Mora, F.; Jimenez-Melendo, M.; Chaim, R.; Routbort, J. L.

    1999-01-01

    Steady-state creep and joining of alumina/zirconia composites containing alumina volume fractions of 20, 60, and 85% have been investigated between 1,250 and 1,350 C. Superplasticity of these compounds is controlled by grain-boundary sliding and the creep rate is a function of alumina volume fraction, not grain size. Using the principles of superplasticity, pieces of the composite have been joined by applying the stress required to achieve 5 to 10% strain to form a strong interface at temperatures as low as 1,200 C

  12. Superplasticity and joining of zirconia-based ceramics

    International Nuclear Information System (INIS)

    Gutierrez-Mora, F.; Dominguez-Rodriguez, A.; Jimenez-Melendo, M.; Chaim, R.; Ravi, G.B.; Routbort, J.L.

    2000-01-01

    Steady-state creep and joining of alumina/zirconia composites containing alumina volume fractions of 20, 60 and 85% have been investigated between 1,250 and 1,350 C. Superplasticity of these compounds is controlled by grain-boundary sliding and the creep rate is a function of alumina volume fraction, not grain size. Using the principles of superplasticity, pieces of the composite have been joined by applying the stress required to achieve 5 to 10% strain to form a strong interface at temperatures as low as 1,200 C

  13. Superplasticity and joining of zirconia-based ceramics

    Energy Technology Data Exchange (ETDEWEB)

    Dominguez-Rodriguez, A.; Gutierrez-Mora, F.; Jimenez-Melendo, M.; Chaim, R.; Routbort, J. L.

    1999-12-10

    Steady-state creep and joining of alumina/zirconia composites containing alumina volume fractions of 20, 60, and 85% have been investigated between 1,250 and 1,350 C. Superplasticity of these compounds is controlled by grain-boundary sliding and the creep rate is a function of alumina volume fraction, not grain size. Using the principles of superplasticity, pieces of the composite have been joined by applying the stress required to achieve 5 to 10% strain to form a strong interface at temperatures as low as 1,200 C.

  14. Effects of pore structure and distribution on strength of porous Cu-Sn-Ti alumina composites

    Directory of Open Access Journals (Sweden)

    Biao ZHAO

    2017-12-01

    Full Text Available Porous Cu-Sn-Ti alumina composites were fabricated by sintering Cu-Sn-Ti alloy powders, graphite particles, and alumina hollow particles agent. The effects of the pore structure and distribution on the composites strength were evaluated. Different pore distributions were modeled by using finite element analysis to investigate the tensile strength of the composites. Furthermore, a fractal analysis-based box-covering algorithm was used on the Cu-Sn-Ti alumina composites topology graphs to better investigate the pore structure and distribution. Results obtained show that different sizes and concentrations of alumina hollow particles could result in different porosities from 20% to 50%. A larger pore size and a higher pore concentration reduce the strength, but provide more space for chip formation as a bonding material of a grinding wheel. The body-centered pore structure of the composites shows the highest stress under a tension load. The original composites topology graphs have been transformed to ordered distributed pore graphs based on the total pore area conservation. The information dimension magnitude difference between the original topology graphs and the ordered distributed circulars graphs is found to be linear with the Cu-Sn-Ti alumina composites strength. A larger difference renders a lower flexural strength, which indicates that uniform ordered distributed pores could benefit the composites strength. Keywords: Finite element analysis (FEA, Metal-matrix composites (MMCs, Microstructural analysis, Pore structure, Strength

  15. The ultrasonic machining of silicon carbide / alumina composites

    Science.gov (United States)

    Nicholson, Garth Martyn John

    Silicon carbide fibre reinforced alumina is a ceramic composite which was developed in conjunction with the Rolls-Royce Aerospace Group. The material is intended for use in the latest generation of jet engines, specifically for high temperature applications such as flame holders, combustor barrel segments and turbine blade tip seals. The material in question has properties which have been engineered by optimizing fibre volume fractions, weaves and fibre interface materials to meet the following main requirements : high thermal resistance, high thermal shock resistance and low density.Components intended for manufacture using this material will use the "direct metal oxidation" (DIMOX) method. This process involves manufacturing a near net shape component from the woven fibre matting, and infiltrating the matting with the alumina matrix material. Some of the components outlined require high tolerance features to be included in their design. The combustor barrel segments for example require slots to be formed within them for sealing purposes, the dimensions of these features preclude their formation using DIMOX, and therefore require a secondary process to be performed. Conventional machining techniques such as drilling, turning and milling cannot be used because of the brittle nature of the material. Electrodischarge machining (E.D.M.) cannot be used since the material is an insulator. Electrochemical machining (E.C.M.) cannot be used since the material is chemically inert. One machining method which could be used is ultrasonic machining (U.S.M.).The research programme investigated the feasibility of using ultrasonic machining as a manufacturing method for this new fibre reinforced composite. Two variations of ultrasonic machining were used : ultrasonic drilling and ultrasonic milling. Factors such as dimensional accuracy, surface roughness and delamination effects were examined. Previously performed ultrasonic machining experimental programmes were reviewed, as well

  16. Evaluation of porous gradient hydroxyapatite/zirconia composites for repair of lumbar vertebra defect in dogs.

    Science.gov (United States)

    Shao, Rong-Xue; Quan, Ren-Fu; Huang, Xiao-Long; Wang, Tuo; Xie, Shang-Ju; Gao, Huan-Huan; Wei, Xi-Cheng; Yang, Di-Sheng

    2016-04-01

    To evaluate the effects of porous gradient composites with hydroxyapatite/zirconia and autologous iliac in repair of lumbar vertebra body defects in dogs. (1) New porous gradient hydroxyapatite/zirconia composites were prepared using foam immersion, gradient compound and high temperature sintering; (2) A total of 18 adult beagle dogs, aged five to eight months and weighted 10-13 kg, were randomly assigned into two subgroups, which were implanted with new porous gradient hydroxyapatite/zirconia composites (subgroup A in 12) or autologous iliac bone (subgroup B in 6); (3) The post-operative data were analyzed and compared between the subgroups to repair the vertebral body defect by roentgenoscopy, morphology and biomechanics. The porosity of new porous gradient hydroxyapatite/zirconia composites is at 25 poles per inch, and the size of pores is at between 150 and 300 µm. The post-operative roentgenoscopy displayed that new-bone formation is increased gradually, and the interface between composites and host-bone becomes became blur, and the new-bone around the composites were integrated into host-bone at 24 weeks postoperatively in subgroup A. As to subgroup B, the resorption and restructure were found at six weeks after the surgery, and the graft-bone and host-bone have been integrated completely without obvious boundary at 24 weeks postoperatively. Histomorphologic study showed that the amount of bone within pores of the porous gradient hydroxyapatite/zirconia composites increased continuously with a prolonged implantation time, and that partial composites were degradated and replaced by new-bone trabeculae. There was no significant difference between subgroups (P > 0.05) in the ultimate compressive strengths. New porous gradient hydroxyapatite/zirconia composites can promote the repair of bony defect, and induce bone tissue to ingrow into the pores, which may be applied widely to the treatment of bony defect in the future. © The Author(s) 2016.

  17. On the drop-weight testing of alumina/aluminum laminated composites

    Indian Academy of Sciences (India)

    In this study, DWT of alumina/aluminum laminated composites was done in order to investigate the effects of lamination type, density with respect to area and mechanical property of backing material on the low velocity ballistic performance of these composites. The experimental results showed that the laminated composite ...

  18. Effect of surface treatments on the bond strengths of facing composite resins to zirconia copings.

    Science.gov (United States)

    Tsumita, M; Kokubo, Y; Kano, T

    2012-09-01

    The present study evaluated and compared the bond strength between zirconia and facing composite resin using different surface conditioning methods before and after thermocycling. Four primers, three opaque resins, and two facing composite resins were used, and 10 surface treatment procedures were conducted. The bond strength was measured before and after 4,000 cycles of thermocycling. The mean values of each group were statistically analyzed using one-way analysis of variance (ANOVA). The bond strengths of facing composite resins to zirconia after various treatments varied depending on the primers, opaque resins, body resins, and thermocycling. The application of primers and opaque resins to the zirconia surface after sandblasting is expected to yield strong bond strength of the facing composite resin (Estenia CG&B) even after thermocycling.

  19. Ultrastructural Analysis and Long-term Evaluation of Composite-Zirconia Bond Strength.

    Science.gov (United States)

    Aboushelib, Moustafa N; Ragab, Hala; Arnaot, Mohamed

    2018-01-01

    To evaluate the influence of different aging techniques on zirconia-composite microtensile bond strength using different surface treatments over a 5-year follow-up period. Zirconia disks received three surface treatments: airborne-particle abrasion with 50-μm aluminum oxide particles, selective infiltration etching (SIE), or fusion sputtering (FS). The specimens were bonded to pre-aged composite disks using a composite cement containing phosphate monomers (Panavia F2.0). Bonded specimens were sectioned into microbars (1 x 1 x 6 mm) using a precision cutting machine, and all microbars received thermocycling (15,000 cycles between 5°C and 55°C). Initial microtensile bond strength was evaluated, and the test was repeated after storage in the following media for five years (artificial saliva, 20% ethanol, 5% NaOH, 4% acetic acid, and 5% phosphoric acid). The test was repeated every 12 months for 5 years. Scanning electron microscopic images were used to analyze the zirconia-composite interface. A repeated measures ANOVA and Bonferroni post-hoc tests were used to analyze the data (n = 20, α = 0.05). Significantly higher microtensile bond strength was observed for SIE compared to fusion sputtering and airborne particle abrasion. Five years of artificial aging resulted in significant reduction of zirconia-composite bond strength for all tested specimens. Zirconia-composite bond strength was more sensitive to storage in sodium hydroxide and phosphoric acid, while it was least affected when stored under saliva. These changes were related to the mechanism of ultra-structural interaction between surface treatment and adhesive, as deterioration of the hybrid layer (composite-infiltrated ceramic) was responsible for bond degeneration. Zirconia-composite bond strength was influenced by 5 years of artificial aging.

  20. Processing, structure, and mechanical properties of alumina-nanofilled polystyrene composites

    Science.gov (United States)

    Siengchin, S.

    2010-11-01

    Binary composites composed of polystyrene (PS) and a synthetic boehmite alumina were produced by using the water-mediated melt compounding (WMC) and direct melt compounding (DMC) techniques. The alumina particles were dispersed in water at ambient temperature. The aqueous alumina suspension was injected into molten PS in a twin-screw extruder to prepare reinforced polymer composites. The dispersion of the alumina was studied by transmission and scanning electron microcopy techniques (TEM and SEM, respectively). The mechanical and thermomechanical properties of the composites were determined by employing a dynamic-mechanical thermal analysis (DMTA) and short-time creep and uniaxial static tensile tests. It was found that the direct melt compounding of the alumina with PS resulted in microcomposites, whereas the water-mediated melt compounding technique gave rise to nanocomposites. The incorporation of alumina into the PS nanocomposites increased their stiffness, tensile strength, and creep resistance. However, the elongation of the PS nanocomposites at break was smaller than that of the PS microcomposites.

  1. Oxidation resistance of YSZ-alumina composites compared to normal YSZ TBC coatings at 1100 deg. C

    Energy Technology Data Exchange (ETDEWEB)

    Keyvani, A., E-mail: akeyvani@ut.ac.ir [School of Metallurgy and Materials, College of Engineering, University of Tehran, P.O. Box 11155-4563, Tehran (Iran, Islamic Republic of); Saremi, M., E-mail: saremi@ut.ac.ir [School of Metallurgy and Materials, College of Engineering, University of Tehran, P.O. Box 11155-4563, Tehran (Iran, Islamic Republic of); Sohi, M. Heydarzadeh, E-mail: mhsohi@ut.ac.ir [School of Metallurgy and Materials, College of Engineering, University of Tehran, P.O. Box 11155-4563, Tehran (Iran, Islamic Republic of)

    2011-08-18

    Highlights: > This work aims to study the oxidation behavior of plasma sprayed YSZ-alumina composites coatings. > The composites TBC coatings of YSZ-alumina showed better oxidation resistance than normal YSZ. > The durability of composite coating with alumina is a novel method and has not been reported before. - Abstract: In the present work oxidation behavior of plasma sprayed YSZ-alumina composite TBC coatings on Ni-base (IN-738LC) super alloy substrate was studied and compared to normal YSZ. Cyclic oxidation process in 4 h intervals was performed in an air electrical furnace at 1100 deg. C and the specimens were cooled in the furnace during each cycle. Preliminary checking was done with naked eye and further investigation was achieved using scanning electron microscopy. If there were any cracks or spallation in the coating's edge, the tests were stopped, the time was recorded and coating microstructure was studied. YSZ-alumina composites were made by applying alumina layer at the top of YSZ or mixed with YSZ as a TBC layer on the bond coat. Composite coatings of YSZ-alumina having alumina as a top coat and the mixed YSZ-alumina layer, showed better resistance than normal YSZ in oxidation test. It was observed that alumina overlay on YSZ has promoted the oxidation resistance of the coatings for longer times by preventing infiltration of oxygen through YSZ layer.

  2. Microstructure-mechanical behaviour relationship in alumina-calcium exaluminate composites; Relaciones microestructura-comportamiento mecanico en materiales de alumina-hexaluminato calcico

    Energy Technology Data Exchange (ETDEWEB)

    Sanchez-Herencia, A. J.; Moreno, R.; Baudin, C.

    2001-07-01

    The grain growth behaviour of dense alumina materials has been modified by the addition of calcium hexaluminate particles. Maximum dispersion has been obtained by colloidal processing routes. The influence of sintering temperature (1500-1600 degree centigree) on the size and shape of the alumina grains has been established. The mechanical behaviour of three composite materials with the same composition ({approx}10 vol% CA{sub 6}) and large microstructural differences has been studied in comparison with that of monophasic alumina of the same grain size. The influence of grain size and shape on toughness has been established. R-curve behaviour has been detected during fracture of the material with the alumina grains presenting the largest shape factor. (Author) 18 refs.

  3. Study on Ablation Behavior of Phenolic Composites Prepared with Different Amounts of Zirconia and Asbestos Fiber

    Directory of Open Access Journals (Sweden)

    Mir Asad Mirzapour

    2012-12-01

    Full Text Available Ablative materials play a strategic role in aerospace industry. These materialsproduce a thermal protection system which protects the structure, theaerodynamic surfaces and the payload of vehicles and probes duringhypersonic flight through a planetary atmosphere. In this work, we investigated the effect of refractory zirconium oxide on mechanical, heat stability and ablation properties of asbestos/phenolic/zirconia composites. The asbestos/phenolic/zirconia composites were produced with different percentages of zirconia filler from 7 to 21% with average size of 7 μm and different number of layers of asbestos, say 3 to 6 layers. These ablative composites were made by an autoclave curing cycle process.The densities of the composites were in the range of 1.68 to 1.88 g/cm3. Ablation properties of composites were determined by oxy-acetylene torch environment and burn-through time, erosion rates and back surface temperature in the first required 20 seconds. Thermal stability of the produced materials was estimated by means of thermal gravimetric analysis, in both air and nitrogen which consisted of dynamic scans at a heating rate of 10°C/min from 30 to 1000°C with bulk samples of about 20±1 mg. The results showed that when the amount of zirconia was raised from 7% to 21%, the erosion rate and the back surface temperature of composites increased byabout 24% and 26% respectively, and the heat capacity of the composites increased by about 85%. Also, the result showed that when the thickness of composites of 4.2 mm was increased to 10.1mm the burn-through time raised by about 226% and erosion rate dropped by about 41%. These composites displayed the maximum flexural strength when the amount of zirconia was about 14%.

  4. Synthesis and characterization of mullite–zirconia composites by ...

    Indian Academy of Sciences (India)

    2015-10-28

    Oct 28, 2015 ... economical, simple and only process in which natural zircon can be used ... this process is that, it is difficult to control because of the competition ... Chemical analyses were car- ried out by standard wet chemical methods. Three batch com- positions were prepared containing 10, 20 and 30 wt% of zirconia ...

  5. Synthesis and characterization of mullite–zirconia composites by ...

    Indian Academy of Sciences (India)

    2015-10-28

    Oct 28, 2015 ... be 1.04, 1.11 and 0.98 GPa, respectively. The addition of ZrO2 up to 20 wt% increases the hardness, flexural strength and fracture toughness. Further addition of ZrO2 increases the fracture toughness, but hardness and flexural strength decreases. Transformation of tetragonal to monoclinic zirconia creates ...

  6. [Influence of primers ' chemical composition on shear bond strength of resin cement to zirconia ceramic].

    Science.gov (United States)

    Łagodzińska, Paulina; Bociong, Kinga; Dejak, Beata

    2014-01-01

    Resin cements establish a strong durable bond between zirconia ceramic and hard tissues of teeth. It is essential to use primers with proper chemical composition before cementation. The aim of this study was to assess the influence of primer's chemical composition on the shear bond strength of zirconia ceramic to resin cements. 132 zirconia specimens were randomly assigned to four groups. There were four resin systems used. They included resin cement and respective primer, dedicated to zirconia: Clearfil Ceramic Primer/Panavia F2.0, Monobond Plus/Multilink Automix, AZ - Primer/ResiCem, Z - Prime Plus/Duo-Link. In each group the protocol of cementation was as follows: application of primer to the zirconia surface and application of the respective resin cement in cylindric mold (dimensions: 3.0 mm height and 3.0 mm diameter). Then, the shear bond strength was evaluated and the failure type was assessed in lupes (×2.5 magnification), also random specimens under SEM. The Wilcoxon test was used to analyze the data, the level of significance was α = 0.05. Finally, the known chemical composition of each primer was analysed in reference to probable chemical bonds, which may occure between primers and zirconia. The mean shear bond strength between resin cements and zirconia was the highest for Z-Prime Plus/Duo-Link (8.24 ± 3,21 MPa) and lowest for Clearfil Ceramic Primer/Panavia F 2.0 (4.60 ± 2.21 MPa). The analysis revealed significant difference between all groups, except pair Clearfil Ceramic Primer/Panavia F 2.0 and AZ-Primer/ResiCem. The failure type in groups of Clearfil Ceramic Primer/Panavia F 2.0 and AZ-Primer/ResiCem was mainly adhesive, in groups Monobond Plus/ /Multilink Automix and Z-Prime Plus/Duo-Link mainly mixed. The chemical composition of primers affects different bond mechanisms between resin cements and zirconia. The highest shear bond strength of resin cement to zirconia can be obtained for the primer composed of 10-Methacryloyloxydecyl dihydrogen

  7. IMPROVEMENT OF MECHANICAL PROPERTIES OF ALUMINA AND ZIRCONIA PLASMA SPRAYED COATINGS INDUCED BY LASER POST-TREATMENT

    Czech Academy of Sciences Publication Activity Database

    Ctibor, Pavel; Kraus, L.; Tuominen, J.; Vuoristo, P.; Chráska, Pavel

    2007-01-01

    Roč. 51, č. 4 (2007), s. 181-189 ISSN 0862-5468 R&D Projects: GA AV ČR 1QS200430560 Institutional research plan: CEZ:AV0Z20430508 Keywords : Alumina * plasma spraying * wear resistance * slurry abrasion Subject RIV: JH - Ceramics, Fire-Resistant Materials and Glass Impact factor: 0.488, year: 2007

  8. The preparation and characterization of Y-TZP/20 wt% alumina

    NARCIS (Netherlands)

    den Exter, P.; den Exter, P.; Winnubst, Aloysius J.A.; Burggraaf, Anthonie; Burggraaf, A.J.

    1993-01-01

    Zirconia (+2-2·5 mol% yttria)/12-20 wt% alumina composite powders have been prepared by several techniques. The preparation methods were discussed in terms of powder characteristics, densification behaviour and microstructure. The densification behaviour of the composites depended on the crystal

  9. Microstructural evolution of the al2o3-zro2 composite and its correlation with electrical conductivity

    Directory of Open Access Journals (Sweden)

    Fortulan Carlos A.

    1999-01-01

    Full Text Available The Al2O3-ZrO2 composite was studied by impedance spectroscopy, a non destructive technique that was found to be sensitive to the composite's microstructure. The observed decrease in the zirconia grain and grain boundary conductivities points to compression on zirconia grain by alumina matrix. This effect increased with decreased concentration of zirconia in the composite. Measurements were taken of composites above the percolation threshold for vacancy conduction along the zirconia grains. The effect of densification and grain growth on the composite's conduction was measured. The changes in the zirconia grain and grain boundary specific conductivities were found to be correlated.

  10. Thermal stability and microstructure of catalytic alumina composite support with lanthanum species

    Science.gov (United States)

    Ozawa, Masakuni; Nishio, Yoshitoyo

    2016-09-01

    Lanthanum (La) modified γ-alumina composite was examined for application toward thermostable catalytic support at elevated temperature. La added alumina was prepared through an aqueous process using lanthanum (III) nitrate and then characterized by surface area measurement, X-ray powder diffraction (XRD), differential thermal analysis (DTA), scanning electron microscope (SEM), transmission electron microscope (TEM), X-ray photoemission spectroscopy (XPS) and surface desorption of CO2. It was found that the properties depended on the La content and heat treatment temperatures. The characterization of the surface, structural and chemical properties of La-Al2O3 showed the existence of a strong interaction between the La species and alumina via formation of new phase and modified surface in Al2O3 samples. LaAlO3 nanoparticle formed among alumina particles by the solid phase reaction of Al2O3 and La2O3. The increase of the surface basicity of La modified alumina was demonstrated using CO2 temperature programmed desorption experiments. The controlled surface interaction between La oxide and alumina provide the unique surface and structural properties of the resulting mixed oxides as catalysts and catalytic supports.

  11. Can zinc aluminate-titania composite be an alternative for alumina as microelectronic substrate?

    Science.gov (United States)

    Roshni, Satheesh Babu; Sebastian, Mailadil Thomas; Surendran, Kuzhichalil Peethambharan

    2017-01-13

    Alumina, thanks to its superior thermal and dielectric properties, has been the leading substrate over several decades, for power and microelectronics circuits. However, alumina lacks thermal stability since its temperature coefficient of resonant frequency (τ f ) is far from zero (-60 ppmK -1 ). The present paper explores the potentiality of a ceramic composite 0.83ZnAl 2 O 4 -0.17TiO 2 (in moles, abbreviated as ZAT) substrates for electronic applications over other commercially-used alumina-based substrates and synthesized using a non-aqueous tape casting method. The present substrate has τ f of + 3.9 ppmK -1 and is a valuable addition to the group of thermo-stable substrates. The ZAT substrate shows a high thermal conductivity of 31.3 Wm -1 K -1 (thermal conductivity of alumina is about 24.5 Wm -1 K -1 ), along with promising mechanical, electrical and microwave dielectric properties comparable to that of alumina-based commercial substrates. Furthermore, the newly-developed substrate material shows exceptionally good thermal stability of dielectric constant, which cannot be met with any of the alumina-based HTCC substrates.

  12. Shrinkage reduction of dental composites by addition of expandable zirconia filler

    DEFF Research Database (Denmark)

    Skovgaard, M.; Almdal, Kristoffer; Sørensen, Bent F.

    2011-01-01

    A problem with dental resin composites is the polymerization shrinkage, which makes the filling loosen from the tooth or induces crack formation. We have developed an expandable metastable tetragonal zirconia filler, which upon reaction with water, is able to counter the polymer shrinkage...

  13. Improved stability of plasma-sprayed dicalcium silicate/zirconia composite coating

    International Nuclear Information System (INIS)

    Xie Youtao; Liu Xuanyong; Zheng Xuebin; Ding Chuanxian; Chu, Paul K.

    2006-01-01

    Dicalcium silicate/zirconia composite coatings were produced on Ti-6Al-4V substrates using atmospheric plasma spraying. Different weight ratios of zirconia (50 wt.%, 70 wt.%, 90 wt.%) were mechanically blended with dicalcium silicate (C 2 S) powders as feedstocks. The composite coatings were immersed in a simulated body fluid (SBF) and a Tris-HCl solution for the in vitro appraisement of stability and long-term performance in a biological environment. The ion concentration changes of Ca, Si, and P in SBF and Tris-HCl solution were monitored using inductively-coupled plasma atomic emission spectroscopy (ICP-AES). Compared to the pure C 2 S coating, our results show that the dissolution rate of the composite coatings is effectively reduced and the stability is improved by the addition of zirconia. The high content of zirconia in the coatings ensures the long-term performance in biological environment, while dissolution of C 2 S in the coatings results in a higher Ca ion concentration in SBF and rapid precipitation of bone-like apatite on the composite coating surfaces indicating good bioconductivity of the coatings

  14. Solid state reaction in alumina nanoparticles/LZSA glass-ceramic composites

    International Nuclear Information System (INIS)

    Montedo, O.K.; Oliveira, A.N. de; Raupp-Pereira, F.

    2016-01-01

    Full text: The aim of this work is to present results related to solid state reactions on LZSA glass-ceramic composites containing alumina reinforcement nano-particles. A LZSA (Li2O-ZrO2-SiO2-Al2O3) glass-ceramic has been prepared by sintering of powders and characterized. Composites containing 0 to 77 vol.% of alumina nanoparticles (27-43 nm APS, 35 m2.g-1 SSA) and a 16.9Li2O•5.0ZrO2•65.1SiO2•8.6Al2O3 glass-ceramic matrix have been prepared. X-ray diffractometry studies have been performed in order of investigating the solid state reactions occurring in LZSA-based composites. Results of the XRD patterns have been related to the coefficient of thermal expansion (CTE), Young modulus, and dielectric constant, showing that, in comparison with the glass-ceramic composition, the composites showed a decrease of CTE with the alumina concentration increasing, due to the increasing of beta-spodumeness formation (solid solution of beta-spodumene, Li2O.Al2O3.4-10SiO2). The performance of the glass-ceramic was improved with the alumina nano-particles addition, showing potential of using in the preparation of Low Thermal Co-fired Ceramics (LTCC). (author)

  15. Fracture resistance of single-tooth implant-supported zirconia-based indirect composite-layered molar restorations.

    Science.gov (United States)

    Taguchi, Kohei; Komine, Futoshi; Fushiki, Ryosuke; Blatz, Markus B; Kamio, Shingo; Matsumura, Hideo

    2014-08-01

    This study evaluated the fracture resistance of single-tooth implant-supported zirconia-based indirect composite-layered molar restorations. Forty-four titanium abutments (GingiHue Post) were placed on dental implants (Osseotite Implant). Standardized single-tooth cement-retained implant-supported mandibular molar restorations were fabricated for each of four test groups (n = 11) as follows: porcelain-fused-to-metal crowns (PFM), zirconia-based all-ceramic crowns (ZAC), zirconia-based indirect composite-layered crowns primed with Estenia Opaque Primer for zirconia frameworks (ZIC-E), and zirconia-based indirect composite-layered crowns (ZIC). The crowns were luted with a glass-ionomer cement (Ketac Cem Easymix). Fracture resistance (N) was determined by force application of a perpendicular load to the crowns with a universal testing machine. One-way analysis of variance (ANOVA) and the Tukey's HSD test were used to assess differences in fracture resistance values (α = 0.05). Mean fracture resistances (SD) were 3.09 (0.22) kN, 3.11 (0.34) kN, 2.84 (0.21) kN, and 2.50 (0.36) kN for the PFM, ZAC, ZIC-E, and ZIC groups, respectively. Fracture resistance in the ZIC specimens was significantly lower (P zirconia-based indirect composite-layered molar crowns primed with Estenia Opaque Primer for zirconia frameworks (ZIC-E) is comparable to that of porcelain-fused-to-metal (PFM) and zirconia-based all-ceramic (ZAC) restorations. Application of Estenia Opaque Primer to zirconia ceramic framework provides superior fracture resistance in implant-supported zirconia-based indirect composite-layered molar crowns. © 2013 John Wiley & Sons A/S. Published by John Wiley & Sons Ltd.

  16. Alumina Matrix Composites with Non-Oxide Nanoparticle Addition and Enhanced Functionalities

    Directory of Open Access Journals (Sweden)

    Dušan Galusek

    2015-01-01

    Full Text Available The addition of SiC or TiC nanoparticles to polycrystalline alumina matrix has long been known as an efficient way of improving the mechanical properties of alumina-based ceramics, especially strength, creep, and wear resistance. Recently, new types of nano-additives, such as carbon nanotubes (CNT, carbon nanofibers (CNF, and graphene sheets have been studied in order not only to improve the mechanical properties, but also to prepare materials with added functionalities, such as thermal and electrical conductivity. This paper provides a concise review of several types of alumina-based nanocomposites, evaluating the efficiency of various preparation methods and additives in terms of their influence on the properties of composites.

  17. A short and long range study of mullite-zirconia-zircon composites

    Energy Technology Data Exchange (ETDEWEB)

    Rendtorff, Nicolas M.; Conconi, Maria S.; Aglietti, Esteban F. [Centro de Tecnologia de Recursos Minerales y Ceramica (CETMIC: CONICET-CIC) (Argentina); Chain, Cecilia Y.; Pasquevich, Alberto F. [Universidad Nacional de La Plata, Departamento de Fisica, IFLP, Facultad de Ciencias Exactas (Argentina); Rivas, Patricia C. [CONICET (Argentina); Martinez, Jorge A., E-mail: toto@fisica.unlp.edu.ar; Caracoche, Maria C. [Universidad Nacional de La Plata, Departamento de Fisica, IFLP, Facultad de Ciencias Exactas (Argentina)

    2010-06-15

    In the field of refractory materials, ceramics containing mullite-zirconia are the basis of those most used in the industry of glass and steel. It is known that the addition of zircon improves the behavior of the refractory used in service. Knowing that some mullite-zirconia composites properties as fracture strength and the elastic modulus E are associated with the material microstructure integrity, the eventual thermal decomposition of zircon into zirconia and silica could seriously alter the material elastic properties. In this paper the phase content of a series of mullite-zirconia-zircon (3Al{sub 2}O{sub 3}.2SiO{sub 2}-ZrO{sub 2}-ZrSiO{sub 4}) composites is determined at atomic level via perturbed angular correlations (PAC) and compared with that derived from the long range X-ray diffraction technique. PAC results on the as-prepared materials indicate that all nominal zircon is present and that it involves two types of nanoconfigurations, one of them describing aperiodic regions. The thermomechanical properties already reported for these materials could be related to the crystalline to aperiodic zircon concentrations ratio they exhibit.

  18. A short and long range study of mullite-zirconia-zircon composites

    Science.gov (United States)

    Rendtorff, Nicolás M.; Conconi, Maria S.; Aglietti, Esteban F.; Chain, Cecilia Y.; Pasquevich, Alberto F.; Rivas, Patricia C.; Martínez, Jorge A.; Caracoche, María C.

    2010-06-01

    In the field of refractory materials, ceramics containing mullite-zirconia are the basis of those most used in the industry of glass and steel. It is known that the addition of zircon improves the behavior of the refractory used in service. Knowing that some mullite-zirconia composites properties as fracture strength and the elastic modulus E are associated with the material microstructure integrity, the eventual thermal decomposition of zircon into zirconia and silica could seriously alter the material elastic properties. In this paper the phase content of a series of mullite-zirconia-zircon (3Al2O3.2SiO2-ZrO2-ZrSiO4) composites is determined at atomic level via perturbed angular correlations (PAC) and compared with that derived from the long range X-ray diffraction technique. PAC results on the as-prepared materials indicate that all nominal zircon is present and that it involves two types of nanoconfigurations, one of them describing aperiodic regions. The thermomechanical properties already reported for these materials could be related to the crystalline to aperiodic zircon concentrations ratio they exhibit.

  19. Synthesis and Thermal Conductivity of Exfoliated Hexagonal Boron Nitride/Alumina Ceramic Composite

    Science.gov (United States)

    Hung, Ching-cheh; Hurst, Janet; Santiago, Diana; Lizcano, Maricela; Kelly, Marisabel

    2017-01-01

    Exfoliated hexagonal boron nitride (hBN)/alumina composite can be fabricated by following the process of (1) heating a mixture of hBN, AlCl3, and NaF in nitrogen for intercalation; (2) heating the intercalated product in air for exfoliation and at the same time converting the intercalate (AlCl3) into Al2O3, (3) rinsing the oxidized product, (4) coating individual exfoliated hBN platelets that contain Al2O3 with new layers of aluminum oxide, and finally, (5) hot pressing the product into the composite. The composite thus obtained has a composition of approximately 60 percent by weight hBN and 40 percent by weight alumina. Its in-plane and through-plane thermal conductivity were measured to be 86 and 18 watts per meter Kelvin, respectively, at room temperature.

  20. Full-Arch, Implant-Supported Monolithic Zirconia Rehabilitations: Pilot Clinical Evaluation of Wear Against Natural or Composite Teeth.

    Science.gov (United States)

    Cardelli, Paolo; Manobianco, Francesco Pio; Serafini, Nicola; Murmura, Giovanna; Beuer, Florian

    2016-12-01

    To clinically evaluate the amount of contact wear generated between full-arch monolithic zirconia implant-supported restorations and natural or composite antagonists, over a 1-year period. Forty-seven teeth from clinically functional, full-arch monolithic zirconia screw-retained implant prostheses (FDPs) and their antagonists were investigated. The first group ("Zirconia-E") was opposed to natural teeth ("Enamel"), whereas the other one ("Zirconia-CR") was opposed to nano-hybrid composite teeth ("Composite Resin"). Replicas of the restorations and their antagonists were obtained immediately after delivery (T 0 ) and after 1 year of clinical service (T 1 ). Each tooth surface was individually evaluated three-dimensionally by software to quantify the vertical distance between the two scans (Hausdorff distance), which was considered as contact wear. Data obtained for each arch were subjected to one-way ANOVA test and a post hoc analysis (Tukey's test) at a 5% level of significance. Furthermore, the influence of the location of the teeth (anterior or posterior) was analyzed. Minimum post hoc statistical power between statistically different groups was 99.6%. Mean values were 63 ± 23 μm for Zirconia-E, 76 ± 29 μm for enamel, 70 ± 38 μm for composite resin; Zirconia-CR had a mean value of 19 ± 4 μm and significantly differed from the other groups. Contact wear between anterior and posterior teeth differed significantly only in the composite resin arch, with a mean of 39 ± 22 μm for anterior teeth versus 101 ± 19 μm for posterior ones. Within the limitations of this preliminary evaluation, monolithic zirconia full-arch rehabilitations induced a clinically acceptable wear on natural and composite antagonists over a 1-year period; they might be considered a viable solution for implant-supported rehabilitations. © 2015 by the American College of Prosthodontists.

  1. Alumina matrix ceramic-nickel composites formed by centrifugal slip casting

    Directory of Open Access Journals (Sweden)

    Justyna Zygmuntowicz

    2015-12-01

    Full Text Available The paper is focused on the possibility of fabricating the alumina matrix ceramic-nickel composites with gradient concentration of metal particles. Centrifugal slip casting method was chosen for the composite fabrication. This method allows fabrication of the graded distribution of nickel particles in the hollow cylinder composites. The horizontal rotation axis was applied. The samples were characterized by XRD, SEM and quantitative description of the microstructure. The macroscopic as well as SEM observations of the prepared composites confirmed the gradient concentration of Ni particles in the composite materials. The application of the centrifugal slip casting method allows for the graded distribution of metal particles in the samples.

  2. Hydroxyapatite of natural origin - zirconia composites, preparation and reactions within the system

    Directory of Open Access Journals (Sweden)

    Jadwiga Brzezinska-Miecznik

    2016-12-01

    Full Text Available The effect of 5 and 10 vol.% addition of zirconia (3Y-TOSOH to hydroxyapatite of natural origin was investigated. The hydroxyapatite (HAp material was extracted from the bovine bones by treatment under hydrothermal conditions with distilled water. The pure HAp and HAp-ZrO2 composites were manufactured by pressureless sintering and hot pressing. The reactions taking place in these systems were observed using the X-ray diffraction, infrared spectroscopy and dilatometric observations. It was confirmed that the extent of the reactions was essentially dependent on the heat treatment method. Under the hot pressing conditions dense samples containing high fraction of unreacted HAp could be prepared at 1200 °C. Mechanical properties of the pure HAp and HAp-ZrO2 composites were also investigated. Zirconia inclusions lead to the increased strength, hardness and fracture toughness of the composites compared to the pure HAp polycrystalline materials.

  3. Rugometric and microtopographic non-invasive inspection in dental-resin composites and zirconia ceramics

    Science.gov (United States)

    Fernández-Oliveras, Alicia; Costa, Manuel F. M.; Pecho, Oscar E.; Rubiño, Manuel; Pérez, María. M.

    2013-11-01

    Surface properties are essential for a complete characterization of biomaterials. In restorative dentistry, the study of the surface properties of materials meant to replace dental tissues in an irreversibly diseased tooth is important to avoid harmful changes in future treatments. We have experimentally analyzed the surface characterization parameters of two different types of dental-resin composites and pre-sintered and sintered zirconia ceramics. We studied two shades of both composite types and two sintered zirconia ceramics: colored and uncolored. Moreover, a surface treatment was applied to one specimen of each dental-resin. All the samples were submitted to rugometric and microtopographic non-invasive inspection with the MICROTOP.06.MFC laser microtopographer in order to gather meaningful statistical parameters such as the average roughness (Ra), the root-mean-square deviation (Rq), the skewness (Rsk), and the kurtosis of the surface height distribution (Rku). For a comparison of the different biomaterials, the uncertainties associated to the surface parameters were also determined. With respect to Ra and Rq, significant differences between the composite shades were found. Among the dental resins, the nanocomposite presented the highest values and, for the zirconia ceramics, the pre-sintered sample registered the lowest ones. The composite performance may have been due to cluster-formation variations. Except for the composites with the surface treatment, the sample surfaces had approximately a normal distribution of heights. The surface treatment applied to the composites increased the average roughness and moved the height distribution farther away from the normal distribution. The zirconia-sintering process resulted in higher average roughness without affecting the height distribution.

  4. Fabrication, microstructural characterization and wear characteristics of A380 alloy-alumina composites

    KAUST Repository

    Nurani, Sheikh Jaber

    2016-03-10

    To obtain better mechanical and tribological properties than aluminium alloys aluminium is reinforced with alumina particles making aluminium metal matrix composites. In this work scrap piston A380 alloy was used as the matrix alloy. Alumina particles were added by 5%, 10% and 15% into matrix alloy respectively to form desired composites by stir casting technique. Pin on disc wear testing machine with counter surface as steel disc of hardness HRC 32 and surface roughness of 0.62 μm was used to conduct the wear test. In result composites showed superior wear resistance property over A380 alloy. The effect of load, sliding speed and sliding distance on wear behaviour were also examined in this study. Wear mechanism was identified from the worn surface. Both optical and scanning electron microscope (SEM) of the composites was performed to determine the microstructures. Optical micrograph shows grain size decreases with addition of alumina particles. EDS analysis was performed to confirm the presence of α-Al matrix, primary Si particles and intermetallic. As a general method, phase compositions were analyzed by using a scanning electron microscope (SEM) equipped with an energy dispersive spectroscopy (EDS). Optical microstructures were consistent with the SEM micrographs. © 2015 IEEE.

  5. Hydroxyapatite/zirconia-microfibre composites with controlled microporosity and fracture properties prepared by electrophoretic deposition

    Czech Academy of Sciences Publication Activity Database

    Drdlík, D.; Sláma, M.; Hadraba, Hynek; Cihlář, J.

    2015-01-01

    Roč. 41, č. 9 (2015), s. 11202-11212 ISSN 0272-8842 R&D Projects: GA ČR(CZ) GAP108/11/1644; GA MŠk(CZ) ED1.1.00/02.0068 Institutional support: RVO:68081723 Keywords : hydroxyapatite * zirconia * composite * electrophoretic deposition * porosity Subject RIV: JH - Ceramics, Fire-Resistant Materials and Glass Impact factor: 2.758, year: 2015

  6. Influence of Different Framework Designs on the Fracture Properties of Ceria-Stabilized Tetragonal Zirconia/Alumina-Based All-Ceramic Crowns

    Directory of Open Access Journals (Sweden)

    Tomofumi Sawada

    2016-05-01

    Full Text Available The aim of this study was to evaluate the fracture load and failure mode of all-ceramic crowns with different ceria-stabilized tetragonal zirconia/alumina nanocomposite (Ce-TZP/A framework designs. Four frameworks (anatomical shape: AS, with a buccal or lingual supporting structure: BS and LS, or buccal and lingual supporting structures: BLS were fabricated. All frameworks were veneered with porcelain to fabricate all-ceramic crowns followed by cementation to tooth analogs. The fracture load of each crown either without or with pre-loading (1.2 million cycles, 49 N was measured. The failure mode was classified into partial or complete fracture. Differences were tested for significance (p < 0.05 by a two-way Analysis of Variance (ANOVA, followed by Tukey’s test and by Fisher’s exact test, respectively. Without pre-loading, supporting structures did not influence the fracture load or failure mode. Partial fractures were the most common failure mode. Pre-loading promoted the severity of the failure mode, although the fracture load among the framework designs was not influenced. In the AS group, prefailures were observed during pre-loading, and complete fractures were significantly increased after pre-loading. In contrast, the failure mode of the BLS group remained unchanged, showing only partial fracture even after pre-loading. This Ce-TZP/A framework design, comprised of an anatomical shape with additional buccal and lingual structures, has the potential to reduce the chipping of the veneering porcelain.

  7. Thermochemical stability of zirconia-titanium nitride as mixed ionic-electronic composites

    DEFF Research Database (Denmark)

    Silva, P. S. M.; Esposito, V.; Marani, D.

    2018-01-01

    Dense zirconia (8% molar yttria-stabilized ZrO2)-titanium nitride (TiN) composites are fabricated to obtain mixed ionic-electronic conducting ceramic systems with high degree of electronic and thermal conductivity. The composites are consolidated by spark plasma sintering (SPS), starting from pure...... the composites, high electrical conductivity is attained. Samples exhibit metallic behavior, showing an unexpected percolation of TiN in the YSZ matrix for volume fraction ≤ 25 wt% (27 vol%). Chemical degradation and electrical properties of the compounds were monitored under oxidative (air) and inert (Ar...

  8. Esterification of fatty acids using sulfated zirconia and composites activated carbon/sulfated zirconia catalysts; Esterificacao de acidos graxos utilizando zirconia sulfatada e compositos carvao ativado/zirconia sulfatada como catalisadores

    Energy Technology Data Exchange (ETDEWEB)

    Brum, Sarah S.; Santos, Valeria C. dos; Destro, Priscila; Guerreiro, Mario Cesar [Universidade Federal de Lavras, MG (Brazil). Dept. de Quimica

    2011-07-01

    In this work sulfated zirconia (SZr) and activated carbon/SZr composites produced by impregnation method with or without heating treatment step (CABC/SZr-I and CABC/SZr-I SC) and by the method of synthesis of SZr on the carbon (CABC/SZr-S) was used as catalysts in the esterification reactions of fatty acids. The SZr presented very active, conversions higher than 90% were obtained after 2 h of reaction. The activity of the composite CABC/SZr-I20%SC was up to 92%, however, this was directly related to time and temperature reactions. CABC/SZr-I and CABC/SZr-S were less active in esterification reactions, what could be attributed to its low acidity. (author)

  9. Fatigue behavior in water of Y-TZP zirconia ceramics after abrasion with 30 µm silica-coated alumina particles

    Science.gov (United States)

    Scherrer, Susanne S.; Cattani-Lorente, Maria; Vittecoq, Eric; de Mestral, François; Griggs, Jason A.; Wiskott, H.W. Anselm

    2011-01-01

    Objective The use of a 30 µm alumina–silica coated particle sand (CoJet™ Sand, 3M Espe), has shown to enhance the adhesion of resin cements to Y-TZP. The question is whether or not sandblasting 30 µm particles does negatively affect the fatigue limit (S–N curves) and the cumulative survival of Y-TZP ceramics. Method Four zirconia materials tested were: Zeno (ZW) (Wieland), Everest ZS (KV) (KaVo), Lava white (LV) and Lava colored (LVB) (3M Espe). Fatigue testing (S–N) was performed on 66 bar of 3 mm × 5 mm × 40 mm with beveled edges for each zirconia material provided by the manufacturers. One half of the specimens were CoJet sandblasted in the middle of the tensile side on a surface of 5 mm × 6 mm. Cyclic fatigue (N = 30/group) (sinusoidal loading/unloading at 10 Hz between 10% and 100% load) was performed in 3-point-bending in a water tank. Stress levels were lowered from the initial static value (average of N = 3) until surviving 1 million cycles. Fatigue limits were determined from trend lines. Kaplan–Meier survival analysis was performed to determine the failure stress at the median percentile survival level for 1 million of cycles before and after sandblasting. The statistical analyses used the log-rank test. Characterization of the critical flaw was performed by SEM for the majority of the failed specimens. Results The fatigue limits “as received” (ctr) were: LV = 720 MPa, LVB = 600 MPa, KV = 560 MPa, ZW = 470 MPa. The fatigue limits “after CoJet sandblasting” were: LV = 840 MPa, LVB = 788 MPa, KV = 645 MPa, ZW = 540 MPa. The increase in fatigue limit after sandblasting was 15% for Zeno (ZW) and Everest (KV), 17% for Lava (LV) and 31% for Lava colored (LVB). The KM median survival stresses in MPa were: ZW(ctr) = 549 (543–555), ZW(s) = 587 (545–629), KV(ctr) = 593 (579–607), KV(s) = 676 (655–697), LVB(ctr) = 635 (578–692), LVB(s) = 809 (787–831), LV(ctr) = 743 (729–757), LV(s) = 908 (840–976). Log-rank tests were

  10. Mechanical, thermal, and fire properties of biodegradable polylactide/boehmite alumina composites

    CSIR Research Space (South Africa)

    Das, K

    2013-05-01

    Full Text Available -Smith‡ †Department of Applied Chemistry, University of Johannesburg, Doornforntein 2028, Johannesburg, South Africa ‡DST/CSIR National Centre for Nano-Structured Materials, Council for Scientific and Industrial Research, Pretoria 0001, South Africa §Polymer... and Composites, Materials Science and Manufacturing, Council for Scientific and Industrial Research, Port Elizabeth 6000, South Africa Abstract Boehmite alumina (BAl) was investigated in terms of its use as an filler to improve the inherent properties...

  11. Thermal exposure effects on the mechanical properties of a polycrystalline alumina fiber/aluminum matrix composite

    Science.gov (United States)

    Olsen, G. C.

    1979-01-01

    The effects of thermal exposures and elevated test temperature on the mechanical properties of a unidirectional polycrystalline alumina fiber reinforced aluminum matrix composite were investigated. Test temperatures up to 590 K and 2500 hours exposures at 590 K did not significantly affect fiber dominated properties but did severely degrade matrix dominated properties. Fiber strength, degraded by the fabrication process, was restored by post fabrication thermal exposures. Possible degradation mechanisms are discussed.

  12. Mechanical properties of hybrid composites prepared by ice-templating of alumina

    Czech Academy of Sciences Publication Activity Database

    Roleček, J.; Salamon, D.; Chlup, Zdeněk

    2017-01-01

    Roč. 37, č. 14 (2017), s. 4279-4286 ISSN 0955-2219 R&D Projects: GA MŠk(CZ) LQ1601 Institutional support: RVO:68081723 Keywords : fracture-toughness * ceramics * matrix * laminate * behavior * fibers * Ice-templating * Alumina * Epoxide * Hybrid composite s * Strength Subject RIV: JH - Ceramics, Fire-Resistant Material s and Glass OBOR OECD: Ceramics Impact factor: 3.411, year: 2016

  13. Mechanical properties of alumina-PEEK unidirectional composite - Compression, shear, and tension

    Science.gov (United States)

    Kriz, R. D.; Mccolskey, J. D.

    1990-01-01

    An Al2O3 (alumina)-fiber composite with high strain to failure was fabricated with a thermal plastic PEEK (poly-ether-ether-ketone). The Al2O3-PEEK composite shows a marked improvement over thermally setting composite in that it absorbs 150 percent more elastic-strain energy at 76 K than at room temperature. This increase in fracture toughness at low temperatures can provide improved fatigue performance for thermal isolation straps at low temperature. Other mechanical property results suggest improvements for applications where graphite-epoxy materials are presently being used at low temperatures and where light weight is not a critical issue.

  14. Synthesis and characterization of aluminium–alumina micro- and nano-composites by spark plasma sintering

    Energy Technology Data Exchange (ETDEWEB)

    Dash, K., E-mail: khushbudash@gmail.com; Chaira, D.; Ray, B.C.

    2013-07-15

    Graphical abstract: The evolution of microstructure by varying the particle size of reinforcement in the matrix employing spark plasma sintering has been demonstrated here in Al–Al{sub 2}O{sub 3} system. An emphasis has been laid on varying the reinforcement particle size and evaluating the microstructural morphologies and their implications on mechanical performance of the composites. Nanocomposites of 0.5, 1, 3, 5, 7 volume % alumina (average size < 50 nm) reinforced in aluminium matrix were fabricated by powder metallurgy route using spark plasma sintering technique technique at a temperature of 773 K and pressure of 50 MPa. Another set of specimens having composition 1, 5, 20 vol.% of alumina (average size ∼ 10 μm) had been fabricated to compare the physical as well as mechanical attributes of the microcomposite as well as the nanocomposites. These micro- and nano-composites have been characterized using X-ray diffraction, scanning electron microscopy and transmission electron microscopy followed by density, microhardness and nanoindentation measurements. The alumina nanoparticles revealed an interface showing appreciable physical intimacy with the aluminium matrix compared to that of the alumina microparticles. The interfacial integrity in case of nanocomposites is better than in the microcomposite which has been studied using microscopic techniques. Spark plasma sintering imparts enhanced densification as well as matrix-reinforcement proximity which has been corroborated with the experimental results. - Highlights: • The Al–Al{sub 2}O{sub 3} micro- and nano-composites fabricated by spark plasma sintering. • Better matrix-reinforcement integrity in nanocomposites than microcomposites. • Spark plasma sintering method results in higher density and hardness values. • High density and hardness values of nanocomposites than microcomposites. • High dislocation density in spark plasma sintered Al–Al{sub 2}O{sub 3} composites. - Abstract: In the

  15. Microstructural characterisation of electrodeposited coatings of metal matrix composite with alumina nanoparticles

    International Nuclear Information System (INIS)

    Indyka, P; Beltowska-Lehman, E; Bigos, A

    2012-01-01

    In the present work a nanocrystalline Ni-W metallic matrix was used to fabricate Ni-W/Al 2 O 3 composite coatings. The MMC (metal matrix composite) coatings with inert α-Al 2 O 3 particles (30 - 90 nm) were electrodeposited from aqueous electrolytes under direct current (DC) and controlled hydrodynamic conditions in a system with a rotating disk electrode (RDE). The chemical composition and microstructure of electrodeposited composites mainly control their functional properties; however, the particles must be uniformly dispersed to exhibit the dispersion-hardening effect. In order to increase the alumina particles incorporation as well as to promote the uniform distribution of the ceramic phase in a matrix, outer ultrasonic field was applied during electrodeposition. The influence of embedded alumina nanoparticles on structural characteristics (morphology, phase composition, residual stresses) of the resulting Ni-W/Al 2 O 3 coatings was investigated in order to obtain a nanocomposite with high hardness and relatively low residual stresses. Surface and cross-section morphology and the chemical composition of deposits was examined in the scanning electron microscope, the EDS technique was used. Microstructure and phase composition were determined by transmission electron microscopy and X-ray diffraction. Based on microstructural and micromechanical properties of the coatings, the optimum conditions for obtaining crack-free homogeneous Ni-W/Al 2 O 3 composite coatings have been determined.

  16. Development of ceramic composites from mixture of alumina and ceramic precursor polymer poly (silsesquioxane))

    International Nuclear Information System (INIS)

    Machado, Glauson Aparecido Ferreira

    2009-01-01

    Processing of ceramics materials, by polymer precursors pyrolysis, has been intensively researched over the past decades, due to advantages that this path provides, such as: lower temperature process compared to conventional techniques; structure control at molecular level; synthesis possibility of a wide range of ceramic compounds; obtaining parts with dimensions of the final product etc. The active filler controlled polymer pyrolysis (AFCOP) process, enables the synthesis of ceramic composites, by reaction between added filler (oxides, metals, intermetallic etc.) and solid and gaseous products, from polymer decomposition. In this study, based on this process, samples of alumina, with addition of 10 and 20 mass% of poly silsesquioxane polymer precursor, were manufactured. These samples were pyrolyzed at 900 degree C and thermal treated at temperatures of 1100, 1300 and 1500 degree C. The samples were characterized for bulk density, porosity and hardness, after each stage of thermal treatment. Structural transformations were analyzed by X-ray diffraction, scanning electron microscopy and infrared spectroscopy. Samples treated until 1300 degree C resulted in composites of alumina and silicon oxycarbide, while those treated at 1500 degree C, formed composites of mullite and alumina. The samples with 20% of polymer added started to density around 800 degree C and high retraction rate was observed at 1400 degree C. (author)

  17. Synthesis of mesh-shaped calcia partially stabilized zirconia using eggshell membrane template as filler composite

    Directory of Open Access Journals (Sweden)

    Gema Gempita

    2017-08-01

    Full Text Available This experiment was conducted experimentally to synthesize Calcia Partially Stabilized Zirconia (Ca-PSZ by sol-gel method using eggshell membrane template as a composite filler. The eggshell membrane was used to produce a mesh shaped structure, which hopefully can improve the mechanical properties of the composite. Ca-PSZ filler was synthesized from ZrOCl2 precursor and Ca(NO32 stabilizer with a 24 hours immersion time. Ca-PSZ of synthesis then mixed with the resin matrix to test its composite hardness. The EDS characterization results suggested that the sample contained elements of zirconia, calcium, and oxygen. Whereas, the XRD characterization identified that crystal structures that formed in the sample were nano scale tetragonal. Characterization of SEM showed Ca-PSZ with mesh structured. The average composite hardness value was 15.79 VHN. The composites with Ca-PSZ-synthesized filler could be prepared and its hardness value was higher than the composite with Ca-PSZ filler in spherical particles, but the hardness was still below the composite on the market.

  18. Analysis of Material Removal and Surface Characteristics in Machining Multi Walled Carbon Nanotubes Filled Alumina Composites by WEDM Process

    Directory of Open Access Journals (Sweden)

    Annebushan Singh Meinam

    2017-01-01

    Full Text Available The reinforcement of ceramic materials with electrically conductive particles increases the overall conductivity of the ceramic material. This allows the ceramic material to be more readily machined using wire electrical discharge machining process. The current work is an approach to identify the machinability of multi walled carbon nanotubes filled alumina composites in wire electrical discharge machining process. Alumina samples of 5 vol. % and 10 vol. % multi walled carbon nanotubes are machined and analysed for material removal rate and the surface characteristics. An increase in material removal rate is observed with increase in filler concentrations. At the same time, better surface roughness is observed. The surface characteristics of composite alumina are further compared with Monel 400 alloy. It has been observed that spalling action is the dominating material removal mechanism for alumina composites, while melting and evaporation is for the Monel 400 alloy.

  19. Fast mass interdiffusion in ceria/alumina composite

    DEFF Research Database (Denmark)

    Teocoli, Francesca; Ni, De Wei; Sanna, Simone

    2015-01-01

    Gadolinium-doped ceria (CGO) presents unique processes at low oxygen partial pressure (pO2 < 1012 atm) and low temperatures (T > 800 C) such as faster mass diffusion, which are not observed in conventional sintering under ambient air conditions. In CGO/Al2O3 composites the resulting effects drive...

  20. Structural response of Nd-stabilized zirconia and its composite under extreme conditions of swift heavy ion irradiation

    Science.gov (United States)

    Nandi, Chiranjit; Grover, V.; Kulriya, P. K.; Poswal, A. K.; Prakash, Amrit; Khan, K. B.; Avasthi, D. K.; Tyagi, A. K.

    2018-02-01

    Inert matrix fuel concept for minor actinide transmutation proposes stabilized zirconia as the major component for inert matrix. The present study explores Nd-stabilized zirconia (Zr0.8Nd0.2O1.9; Nd as surrogate for Am) and its composites for radiation tolerance against fission fragments. The introduction of MgO in the composite with stabilised zirconia is performed from the point of view to enhance the thermal conductivity. The radiation damage is also compared with Nd-stabilized zirconia co-doped with Y3+ (Zr0.8Nd0.1Y0.1O1.9) in order to mimic doping of minor actinides in Y3+ containing stabilized zirconia (Nd as surrogate for Am). The compositions were synthesized by gel combustion followed by high temperature sintering and characterised by XRD, SEM and EDS. Irradiation was carried out by 120 MeV Au ions at various fluences and irradiation induced structural changes were probed by in-situ X-ray diffraction (XRD). XRD demonstrated the retention of crystallinity for all the three samples but the extent of the damage was found to be highly dependent on the nominal composition. It was observed that introduction of Y3+ along with Nd3+ to stabilize cubic zirconia imparted poorer radiation stability. On the other hand, formation of a CERCER composite of MgO with Nd-stabilised zirconia enhanced its behaviour against swift heavy ion irradiation. Investigating these compositions by XANES spectroscopy post irradiation did not show any change in local electronic structure of constituent ions.

  1. Poly(Butylene Terephthalate Based Composites Containing Alumina Whiskers: Influence of Filler Functionalization on Dielectric Properties

    Directory of Open Access Journals (Sweden)

    Pietro Russo

    2014-01-01

    Full Text Available Poly(butylene terephthalate (PBT is one of the most widely used semicrystalline thermoplastics polyester because of its superior thermal and mechanical properties, high dimensional stability and excellent processability. In this research PBT-based nanocomposites, including various amounts (up to 10 wt% of commercial alumina whiskers, have been prepared by using a Brabender internal chamber mixer and analysed in terms of morphological features and dielectric properties. Specific attention has been focused on the effect of the filler functionalization considering 3-glycidoxy propylmethoxysilane (GPS or 3-methacryloxypropyltrimethoxysilane (MPS as coupling agents. Tests, performed on compounds filled with neat and functionalized alumina whiskers, show a clear dependence of relative dielectric permittivity εr, invariance of dissipation factor (tgδ, and a sensible increase of volume electrical resistivity (ρv with the filler’s content and are encouraging for a future introduction of such composites in many electrical applications.

  2. Combustion chemical vapor deposition (CCVD) of LaPO4 monazite and beta-alumina on alumina fibers for ceramic matrix composites

    International Nuclear Information System (INIS)

    Hwang, T.J.; Hendrick, M.R.; Shao, H.; Hornis, H.G.; Hunt, A.T.

    1998-01-01

    This research used the low cost, open atmosphere combustion chemical vapor deposition (CCVD SM ) method to efficiently deposit protective coatings onto alumina fibers (3M Nextel TM 610) for use in ceramic matrix composites (CMCs). La-monazite (LaPO 4 ) and beta-alumina were the primary candidate debonding coating materials investigated. The coated fibers provide thermochemical stability, as well as desired debonding/sliding interface characteristics to the CMC. Dense and uniform La-phosphate coatings were obtained at deposition temperatures as low as 900-1000 C with minimal degradation of fibers. However, all of the β-alumina phases required high deposition temperatures and, thus, could not be applied onto the Nextel TM 610 alumina fibers. The fibers appeared to have complete and relatively uniform coatings around individual filaments when 420 and 1260 filament tows were coated via the CCVD process. Fibers up to 3 feet long were fed through the deposition flame in the laboratory of MicroCoating Technologies (MCT). TEM analyses performed at Wright-Patterson AFB on the CCVD coated fibers showed a 10-30 nm thick La-rich layer at the fiber/coating interface, and a layer of columnar monazite 0.1-1 μm thick covered with sooty carbon of <50 nm thick on the outside. A single strength test on CCVD coated fibers performed by 3M showed that the strength value fell in the higher end of data from other CVD coated samples. (orig.)

  3. A novel zirconia fibre-reinforced resin composite for dental use.

    Science.gov (United States)

    Wang, Ting; Tsoi, James Kit-Hon; Matinlinna, Jukka Pekka

    2016-01-01

    The purpose of this study was to evaluate and compare some biomechanical properties such as fracture toughness, Vickers hardness and compressive strength of an experimental fibre-reinforced composite (FRC) filled with various percentages (0 wt%, 1 wt%, 3 wt%, and 5 wt%) of zirconia (ZrO2) fibres. A resin matrix (78.4 wt% bis-GMA, 19.6 wt% MMA, 1-wt% CEMA and 1 wt% CQ) with different percentages of silanized zirconia fibres (0%, 1%, 3%, and 5% by weight of the resin matrix) was prepared. Silanization was carried out using an experimental silane blend (0.5 vol% bis-1,2-(triethoxysilyl)ethane+1.0 vol% 3-acryloxypropyltrimethoxysilane in ethanol, at pH 4.0). Each group of specimens was stored in two conditions - either at room temperature for one day or water storage at 37 °C for 7 days. They were randomly divided into study groups according to the test method. For fracture toughness, a notchless triangular prism (NTP) test (n=6) was undertaken. Hardness values (n=6) were measured by using a Vickers hardness testing machine and compressive strength (n=6) was tested. Scanning electron microscopy (SEM) images were taken at the fracture sites after fracture toughness test. The data were analysed by 1-way ANOVA (analysis of variance) and Bonferroni post-hoc tests (α=0.05). The ANOVA test revealed that the experimental FRCs with 1 wt% and 3 wt% zirconia fibres showed statistically significant differences in Vickers hardness at dry condition and NTP fracture toughness after 7-day water storage, respectively. However, compressive strength of experimental groups exhibited no significant difference (p>0.05). Silanized zirconia fibres reinforcement in resin is a novel FRC which have shown promising biomechanical properties. Copyright © 2015 Elsevier Ltd. All rights reserved.

  4. Enhanced resin-composite bonding to zirconia framework after pretreatment with selected silane monomers.

    Science.gov (United States)

    Matinlinna, Jukka P; Lassila, Lippo V

    2011-03-01

    To evaluate the effect of five experimental silane monomer primers in vitro on the shear bond strength of a phosphate ester resin-composite cement bonded to a silicatized zirconia framework. A total of 144 planar zirconia (Procera AllZircon) specimens were subjected to tribochemical silica treatment, randomly divided into 12 sub-groups (n=12), and silanized with 1.0%(v/v) activated solutions of 3-acryloxypropyltrimethoxysilane, 3 glycidoxypropyltrimethoxysilane, 3-methacryloxypropyltrimethoxysilane, styrylethyltrimethoxysilane, and 3-isocyanatopropyltriethoxysilane, which had been prepared in 95% ethanol (pH 4.5). A ready-to-use 3-methacryloxypropyltrimethoxysilane (RelyX™ Ceramic Primer) was used as the control. One resincomposite cement (RelyX™ Unicem) stub was bonded to each silicatized and silanized zirconia specimen. Half of the specimen groups were dry-tested and half were thermo-cycled at 6000 cycles between 5°C and 55°C, with a constant dwelling time of 30s. The shear bond strengths of the cement stubs bonded to zirconia were measured using a universal testing machine using a constant cross-head speed of 1mm/min. The silane primer activation was evaluated using Fourier-transform infrared spectroscopy. The highest shear bond strength was obtained for 3-acryloxypropyltrimethoxysilane in dry storage, 11.7 MPa (SD, 2.3 MPa) and after thermo-cycling 17.6 (4.1) MPa for glycidoxypropyltrimethoxysilane. The lowest shear bond strength values were obtained with control silane: in dry storage, 4.5 (1.3) MPa, after thermo-cycling 6.5 (2.6) MPa. Thermo-cycling increased the bond strengths significantly (ANOVA, psilane (ANOVA, pSilanization with five experimental silane primers in vitro produced significantly greater shear bond strengths than the ready-to-use control silane. Copyright © 2010 Academy of Dental Materials. Published by Elsevier Ltd. All rights reserved.

  5. Optical characterization of poly (ethylene oxide)/alumina composites

    Energy Technology Data Exchange (ETDEWEB)

    Elimat, Z.M., E-mail: ziad_elimat@yahoo.co [Department of Applied Science, Ajloun University College, Al-Balqa' Applied University, Amman (Jordan); Zihlif, A.M. [Physics Department, University of Jordan, Amman (Jordan); Ragosta, G. [Institute of Chemistry and Technology of Polymers (ICTP), CNR-Possouli, Napoli (Italy)

    2010-09-01

    The optical properties in the UV-visible region of poly (ethylene oxide) polymer containing 0%, 5%, 10% and 15% by weight aluminum oxide (Al{sub 2}O{sub 3}) are reported. The optical results obtained were analyzed in terms of the absorption formula for non-crystalline materials. The absorption coefficient {alpha}({nu}) and the optical band energy gap (E{sub opt}) have been obtained from direct allowed transitions in k-space at room temperature. The tail widths ({Delta}E) of the tail of localized states in the band gap were evaluated using the Urbach-edges method. It was found that both (E{sub opt}) and ({Delta}E) vary with the concentration of the aluminum oxide complex dispersed in the polymer matrix, and the measured optical energy gap for the poly (ethylene oxide) is greater than the PEO/Al{sub 2}O{sub 3} composites. The refractive index (n) for the composites was determined from the collected transmittance and reflectance spectra. The dispersion of the refractive index is discussed in terms of the single oscillator model. The optical energy gaps E{sub opt}, and the optical constants such as refractive index, extinction coefficient and dielectric constant were estimated.

  6. Thermal analysis and in vitro bioactivity of bioactive glass-alumina composites

    Energy Technology Data Exchange (ETDEWEB)

    Chatzistavrou, Xanthippi, E-mail: x.chatzistavrou@imperial.ac.uk [Solid State Physics Section, Physics Department, Aristotle University of Thessaloniki, 54124 Thessaloniki (Greece); Kantiranis, Nikolaos, E-mail: kantira@geo.auth.gr [School of Geology, Aristotle University of Thessaloniki, 54124 Thessaloniki (Greece); Kontonasaki, Eleana, E-mail: kont@dent.auth.gr [School of Dentistry, Department of Fixed Prosthesis and Implant Prosthodontics, Aristotle University of Thessaloniki, 54124 Thessaloniki (Greece); Chrissafis, Konstantinos, E-mail: hrisafis@physics.auth.gr [Solid State Physics Section, Physics Department, Aristotle University of Thessaloniki, 54124 Thessaloniki (Greece); Papadopoulou, Labrini, E-mail: lambrini@geo.auth.gr [School of Geology, Aristotle University of Thessaloniki, 54124 Thessaloniki (Greece); Koidis, Petros, E-mail: pkoidis@dent.auth.gr [School of Dentistry, Department of Fixed Prosthesis and Implant Prosthodontics, Aristotle University of Thessaloniki, 54124 Thessaloniki (Greece); Boccaccini, Aldo R., E-mail: a.boccaccini@imperial.ac.uk [Department of Materials, Faculty of Engineering, Imperial College, SW7 2AZ London (United Kingdom); Paraskevopoulos, Konstantinos M., E-mail: kpar@auth.gr [Solid State Physics Section, Physics Department, Aristotle University of Thessaloniki, 54124 Thessaloniki (Greece)

    2011-01-15

    Bioactive glass-alumina composite (BA) pellets were fabricated in the range 95/5-60/40 wt.% respectively and were heat-treated under a specific thermal treatment up to 950 {sup o}C. Control (unheated) and heat-treated pellets were immersed in Simulated Body Fluid (SBF) for bioactivity testing. All pellets before and after immersion in SBF were studied by Fourier Transform Infrared spectroscopy (FTIR), Scanning Electron Microscopy (SEM-EDS) and X-ray Diffraction (XRD) analysis. All composite pellets presented bioactive response. On the surface of the heat-treated pellets the development of a rich biological hydroxyapatite (HAp) layer was delayed for one day, compared to the respective control pellets. Independent of the proportion of the two components, all composites of each group (control and heat-treated) presented the same bioactive response as a function of immersion time in SBF. It was found that by the applied methodology, Al{sub 2}O{sub 3} can be successfully applied in bioactive glass composites without obstructing their bioactive response. - Research Highlights: {yields} Isostatically pressed glass-alumina composites presented apatite-forming ability. {yields} The interaction with SBF resulted in an aluminium phosphate phase formation. {yields} The formation of an aluminium phosphate phase enhanced the in vitro apatite growth.

  7. Thermal analysis and in vitro bioactivity of bioactive glass-alumina composites

    International Nuclear Information System (INIS)

    Chatzistavrou, Xanthippi; Kantiranis, Nikolaos; Kontonasaki, Eleana; Chrissafis, Konstantinos; Papadopoulou, Labrini; Koidis, Petros; Boccaccini, Aldo R.; Paraskevopoulos, Konstantinos M.

    2011-01-01

    Bioactive glass-alumina composite (BA) pellets were fabricated in the range 95/5-60/40 wt.% respectively and were heat-treated under a specific thermal treatment up to 950 o C. Control (unheated) and heat-treated pellets were immersed in Simulated Body Fluid (SBF) for bioactivity testing. All pellets before and after immersion in SBF were studied by Fourier Transform Infrared spectroscopy (FTIR), Scanning Electron Microscopy (SEM-EDS) and X-ray Diffraction (XRD) analysis. All composite pellets presented bioactive response. On the surface of the heat-treated pellets the development of a rich biological hydroxyapatite (HAp) layer was delayed for one day, compared to the respective control pellets. Independent of the proportion of the two components, all composites of each group (control and heat-treated) presented the same bioactive response as a function of immersion time in SBF. It was found that by the applied methodology, Al 2 O 3 can be successfully applied in bioactive glass composites without obstructing their bioactive response. - Research Highlights: → Isostatically pressed glass-alumina composites presented apatite-forming ability. → The interaction with SBF resulted in an aluminium phosphate phase formation. → The formation of an aluminium phosphate phase enhanced the in vitro apatite growth.

  8. Synthesis and Characterization of Nickel-Alumina Composites from Recycled Nickel Powder

    Directory of Open Access Journals (Sweden)

    V. G. Karayannis

    2012-01-01

    Full Text Available The recycling of metallic waste to create more valuable materials and their valorization into upgraded metal-based composites constitutes an important field of study. The composite industry nowadays considers environmental improvements as important as other properties of the materials. In the present paper, nickel powder was recycled from ferrous scrap, a low-cost and largely available material, by an effective hydrometallurgical recovery process. Then, this recycled powder was successfully used along with particulate α-alumina to prepare oblong nickel-based composite specimens with ceramic reinforcement loadings ranging from 0 to 30 wt.% by applying powder processing manufacturing techniques including cold isostatic pressing (CIP and sintering. The microstructures obtained were characterized, the specimens were subjected to three-point bend tests, and their fracture behaviour was evaluated. By increasing the % ceramic reinforcement content, density clearly decreases while strengthening is achieved, thus leading to development of lightweight and enhanced oblong nickel-alumina composites. The composite microstructure, and particularly the metal-ceramic interface bonding, has a strong impact on fracture behaviour upon external loading.

  9. The influence of precipitation temperature on the properties of ceria–zirconia solid solution composites

    International Nuclear Information System (INIS)

    Cui, Yajuan; Fang, Ruimei; Shang, Hongyan; Shi, Zhonghua; Gong, Maochu; Chen, Yaoqiang

    2015-01-01

    Highlights: • The crystallite size of precipitate increases as the precipitation temperature rises. • The stack of large crystallite can form nanoparticles with big pore size. • Big pore sizes are advantageous to improve the thermal stability. • Phase segregation is restricted in CZ solid solution precipitated at 70 °C. • The reducibility and OSC of the solid solution precipitated at 70 °C are improved. - Abstract: The ceria–zirconia composites (CZ) with a Ce/Zr mass ratio of 1/1 were synthesized by a back-titration method, in which the influence of precipitation temperature on the properties of ceria–zirconia precipitates was investigated. The resulting precipitation and mixed oxides at different precipitation temperatures were then characterized by a range of techniques, including textural properties, X-ray diffraction (XRD), Raman spectroscopy, scanning electron microscope (SEM), X-ray photoelectron spectroscopy (XPS), H 2 -temperature programmed reduction (H 2 -TPR) as well as oxygen storage capacity (OSC) measurement. The results revealed that ceria–zirconia composites were formed as solid solution and such structure is favored of thermostability and texture properties. In particular, the composite CZ-70 synthesized at 70 °C exhibited prominent thermostability with a surface area of 32 m 2 /g as well as a pore volume of 0.15 cc/g after aging treatment at 1000 °C for 5 h. And this was found to be associated with the wider pore size distribution which maybe owed to the formation of large crystal at the primary stage of precipitation. Additionally, the composite CZ-70 showed excellent reduction property and OSC benefiting from stable texture and structure

  10. Control of Electrophoretic Deposition Kinetics for Preparation of Laminated Alumina/Zirconia Ceramic Composites

    Czech Academy of Sciences Publication Activity Database

    Hadraba, Hynek; Drdlík, D.; Chlup, Zdeněk; Maca, K.; Dlouhý, Ivo

    2012-01-01

    Roč. 507, č. 1 (2012), s. 209-213 ISSN 1013-9826. [4th International Conference on Electrophoretic Deposition: Fundamentals and Applications. Puerto Vallarta, 02.10.2011-07, 10.2011] R&D Projects: GA ČR(CZ) GAP108/11/1644; GA ČR GD106/09/H035 Institutional research plan: CEZ:AV0Z20410507 Institutional support: RVO:68081723 Keywords : electrophoretic deposition * kinetics of deposition * ceramic micro-laminate Subject RIV: JH - Ceramics, Fire-Resistant Materials and Glass http://www.scientific.net/KEM.507.209

  11. Mechanical and physical properties of calcium silicate/alumina composite for biomedical engineering applications.

    Science.gov (United States)

    Shirazi, F S; Mehrali, M; Oshkour, A A; Metselaar, H S C; Kadri, N A; Abu Osman, N A

    2014-02-01

    The focus of this study is to investigate the effect of Al2O3 on α-calcium silicate (α-CaSiO3) ceramic. α-CaSiO3 was synthesized from CaO and SiO2 using mechanochemical method followed by calcinations at 1000°C. α-CaSiO3 and alumina were grinded using ball mill to create mixtures, containing 0-50w% of Al2O3 loadings. The powders were uniaxially pressed and followed by cold isostatic pressing (CIP) in order to achieve greater uniformity of compaction and to increase the shape capability. Afterward, the compaction was sintered in a resistive element furnace at both 1150°C and 1250°C with a 5h holding time. It was found that alumina reacted with α-CaSiO3 and formed alumina-rich calcium aluminates after sintering. An addition of 15wt% of Al2O3 powder at 1250°C were found to improve the hardness and fracture toughness of the calcium silicate. It was also observed that the average grain sizes of α-CaSiO3 /Al2O3 composite were maintained 500-700nm after sintering process. © 2013 Published by Elsevier Ltd.

  12. Thermodynamics of tetragonal zirconia formation in a nanolaminate film

    Science.gov (United States)

    Aita, C. R.; Wiggins, M. D.; Whig, R.; Scanlan, C. M.; Gajdardziska-Josifovska, M.

    1996-01-01

    Zirconia-alumina transformation-toughening nanolaminates were fabricated by reactive sputter deposition. The average crystallite size and volume fraction of each zirconia polymorph were determined by x-ray diffraction. The volume fraction of tetragonal zirconia, the phase necessary for transformation toughening, was found to strongly depend upon the zirconia layer thickness. An end-point thermodynamics model involving hemispherical cap zirconia crystallites was developed to explain this phenomenon. In excellent agreement with experimental results, the model predicts that unity volume fraction of tetragonal zirconia is produced in the nanolaminate when the zirconia layer thickness is less than the radius at which a growing zirconia crystallite spontaneously transforms to the monoclinic phase.

  13. Porous hydroxyapatite composite with alumina for bone repair

    International Nuclear Information System (INIS)

    Rusnah Mustaffa; Mohd Reusmaazran Mohd Yusof; Idris Besar

    2010-01-01

    Porous fabrications, a number of techniques were investigated using polyurethane foam as the scaffold. These techniques involve dipping of the foam into a slurry prepared by mixing of HA+Al 2 O 3 powder with PVA and Sago as binder and subjecting to burn off procedure to get the porous products. Sintering parameter was studied at 1100, 1200 and 1300 degree Celsius. Initially HA powder was prepared by the sol-gel precipitation method using calcium hydroxide and ortho-phosphoric acid meanwhile Al 2 O 3 powder from supplier (MERK). The fine HA powder, measuring 2 O 3 . These techniques also produce the uniformity pore shape. Characterization of the physical analysis, porosity, surface morphology by Scanning Electron Microscopy analysis (SEM) and compression strength were studied. Mechanical properties showing that the composite of porous HA+Al 2 O 3 gives higher maximum compression strength compared to the porous hydroxyapatite itself. Observation from this studied the increasing of temperature will increase the strength. (author)

  14. Synthesis and characterization of aluminium–alumina micro- and nano-composites by spark plasma sintering

    International Nuclear Information System (INIS)

    Dash, K.; Chaira, D.; Ray, B.C.

    2013-01-01

    Graphical abstract: The evolution of microstructure by varying the particle size of reinforcement in the matrix employing spark plasma sintering has been demonstrated here in Al–Al 2 O 3 system. An emphasis has been laid on varying the reinforcement particle size and evaluating the microstructural morphologies and their implications on mechanical performance of the composites. Nanocomposites of 0.5, 1, 3, 5, 7 volume % alumina (average size 2 O 3 micro- and nano-composites fabricated by spark plasma sintering. • Better matrix-reinforcement integrity in nanocomposites than microcomposites. • Spark plasma sintering method results in higher density and hardness values. • High density and hardness values of nanocomposites than microcomposites. • High dislocation density in spark plasma sintered Al–Al 2 O 3 composites. - Abstract: In the present study, an emphasis has been laid on evaluation of the microstructural morphologies and their implications on mechanical performance of the composites by varying the reinforcement particle size. Nanocomposites of 0.5, 1, 3, 5, 7 volume % alumina (average size 2 O 3 nancomposites respectively. Spark plasma sintering imparts enhanced densification and matrix-reinforcement proximity which have been corroborated with the experimental results

  15. Efficacy of ceramic repair material on the bond strength of composite resin to zirconia ceramic.

    Science.gov (United States)

    Kirmali, Omer; Kapdan, Alper; Harorli, Osman Tolga; Barutcugil, Cagatay; Ozarslan, Mehmet Mustafa

    2015-01-01

    The aim of this study was to evaluate the shear bond strength of composite resin in five different repair systems. Sixty specimens (7 mm in diameter and 3 mm in height) of zirconia ceramic were fabricated. All specimen surfaces were prepared with a 30 µm fine diamond rotary cutting instrument with water irrigation for 10 s and dried with oil-free air. Specimens were then randomly divided into six groups for the following different intra-oral repair systems (n = 10): Group 1, control group; Group 2, Cojet system (3M ESPE, Seefeld, Germany); Group 3, Cimara® System (Voco, Cuxhaven, Germany); Group 4, Z-Prime Plus System (Bisco Inc., Schaumburg, IL); Group 5, Clearfil™ System (Kuraray, Osaka, Japan); and Group 6, Z-Bond System (Danville, CA). After surface conditioning, a composite resin Grandio (Voco, Cuxhaven, Germany) was applied to the zirconia surface using a cylindrical mold (5 mm in diameter and 3 mm in length) and incrementally filled up, according to the manufacturer's instructions of each intra-oral system. Each specimen was subjected to a shear load at a crosshead speed of 1 mm/min until fracture. One-way analysis of variance (ANOVA) and Tukey post-hoc tests were used to analyze the bond strength values. There were significant differences between Groups 2-6 and Group 1. The highest bond strength values were obtained with Group 2 (17.26 ± 3.22) and Group 3 (17.31 ± 3.62), while the lowest values were observed with Group 1 (8.96 ± 1.62) and Group 6 (12.85 ± 3.95). All repair systems tested increased the bond strength values between zirconia and composite resin that used surface grinding with a diamond bur.

  16. Study of the mechanical properties of hybrid composite basalt / alumina / shells for brake lining pads

    Science.gov (United States)

    Adi Atmika, I. K.; Ary Subagia, IDG.; Surata, I. W.; Sutantra, I. N.

    2017-05-01

    Brake lining pad as one of the active safety components in motor vehicles has been studied thoroughly. Asbestos is the main material forming the brake in addition to other alloy materials that have a negative impact on health and the environment. This paper explain the behavior of hybrid composites phenolic resin with basalt/alumina/clamshell powder reinforced on brake lining pad. This materials has been manufactured use compaction and sintering process through any steps, that an emphasis of 2,000 kg for 30 minutes at a constant temperature of 150° C. The research aims to investigate hardness characteristic of hybrid composite that test using the vickers according to standard ASTM E-384. The reinforced materials and phenolic resin composition is 60%: 40%. The results show for the average hardness VHN to 24.18, 25.11, 26.34, 27.21 and 28.83. The average hardness hybrid composite shows the hardness harder than asbestos materials.

  17. Influence of 10-MDP Adhesive System on Shear Bond Strength of Zirconia-Composite Interfaces

    Directory of Open Access Journals (Sweden)

    Philipp Cornelius Pott

    2015-09-01

    Full Text Available Introduction: This in-vitro study investigated the initial 24h bond strength between different composites and zirconia after application of four different adhesive systems. Methods: A total of 120 specimens of zirconia (InCoris, Sirona, Germany, Bernsheim were ground with a 165 µm grit rotating diamond disc. Thirty specimens were each additionally treated with Cimara Zircon “CZ” (VOCO GmbH, Germany, Cuxhaven, Futurabond U “FBU” (VOCO GmbH, Futurabond M+ “FBM” (VOCO GmbH or Futurabond M+ in combination with the DCA activator “FBMD” (VOCO GmbH. One of three different types of composites – BifixSE (“BS”, BifixQM (“BQ” or GrandioSO (“G” (VOCO GmbH – was bonded to ten specimens each in every group. Shear bond strength (SBS was determined in a universal testing machine. Statistical analysis was performed with ANOVA and the Tukey test. Results: FBM and FBMD gave higher SBS than CZ and FBU in combination with all tested composites. In comparison to FBU, FBM gave statistically significant increases in SBS with BifixSE (19.4±5.7 MPa (P

  18. Optimization of Alumina Slurry for Oxide-Oxide Ceramic Composites Manufactured by Injection Molding

    Directory of Open Access Journals (Sweden)

    Catherine Billotte

    2017-01-01

    Full Text Available This paper focuses on the rheological study of an alumina suspension intended for the manufacturing of oxide-oxide composites by flexible injection. Given the production constraints, it is required to have stable suspension with low viscosity and a Newtonian behavior. This is achieved with a concentration of nitric acid between 0.08 wt% and 0.2 wt% and amount of 3 wt% of PVA binder. The maximum loading of the suspension of 47 vol% suggests that there is no structure development within the suspension with optimized concentration of acid and PVA.

  19. Machining parameters optimization during machining of Al/5 wt% alumina metal matrix composite by fiber laser

    Science.gov (United States)

    Ghosal, Arindam; Patil, Pravin

    2017-06-01

    This experimental work presents the study of machining parameters of Ytterbium fiber laser during machining of 5 mm thick Aluminium/5wt%Alumina-MMC (Metal Matrix Composite). Response surface methodology (RSM) is used to achieve the optimization i.e. minimize hole tapering and maximize Material Removal Rate (MRR). A mathematical model has been developed and ANOVA has been done for correlating the interactive and higher-order influences of Ytterbium fiber laser machining parameters (laser power, modulation frequency, gas pressure, wait time, pulse width) on Material Removal Rate (MRR) and hole tapering during machining process.

  20. Synthesis and characterization of copper–alumina metal matrix composite by conventional and spark plasma sintering

    International Nuclear Information System (INIS)

    Dash, K.; Ray, B.C.; Chaira, D.

    2012-01-01

    Graphical abstract: The evolution of microstructure, density and hardness of Cu–Al 2 O 3 metal matrix composites with different techniques of sintering has been demonstrated here. The effect of sintering atmosphere has also been discussed. Synthesis of microcomposites was carried out by reinforcing 5, 10 and 15 vol.% of alumina powder particle (average size ∼5.71 μm) in copper matrix via conventional sintering using H 2 and N 2 atmospheres. Nanocomposites of 1, 5, 7 vol.% alumina (average size 2 O 3 metal matrix microcomposites and nanocomposites via conventional route and spark plasma sintering routes are studied and compared. Maximum Vickers hardness of 60 and 80 are obtained when the Cu–15 vol.% Al 2 O 3 is conventionally sintered in N 2 and H 2 atmosphere respectively. However, maximum hardness value of 125 is achieved for the Cu–5 vol.% Al 2 O 3 nanocomposite prepared by spark plasma sintering. It has been observed that Cu–Al 2 O 3 metal matrix composite (MMC) shows poor mechanical properties when it is conventionally sintered in N 2 atmosphere than H 2 atmosphere. Highlights: ► Better matrix–reinforcement interfacial bonding and compatibility in hydrogen atmosphere than nitrogen atmosphere. ► An improvement in density and hardness under hydrogen atmosphere than in nitrogen atmosphere is manifested. ► Spark plasma sintering method results in higher density and hardness values than conventional sintering. - Abstract: The evolution of microstructure, density and hardness of Cu–Al 2 O 3 metal matrix composites with different techniques of sintering have been demonstrated here. The effect of sintering atmosphere on the interfacial compatibility of matrix and reinforcement has also been discussed. Synthesis of microcomposites was carried out by reinforcing 5, 10 and 15 vol.% of alumina powder particles (average size ∼5.71 μm) in copper matrix via conventional sintering using N 2, H 2 and Ar atmospheres. Nanocomposites of 1, 5, 7 vol

  1. Lysosomes involved in the cellular toxicity of nano-alumina: combined effects of particle size and chemical composition.

    Science.gov (United States)

    Zhang, Q; Xu, L; Wang, J; Sabbioni, E; Piao, L; Di Gioacchino, M; Niu, Q

    2013-01-01

    Nowadays, manufactured nano-particles of aluminum oxide (nano-alumina) have been widely used in many fields with the rapidly developed nano-technology, but their basic toxic data are scarce. It is believed that the smaller nano-particles are able to easily cross the bio-membrane and quickly reach cellular compartments rather than micro-size particles, thus showing more toxic effects. The aim of this study was to compare the toxicity of nano- and micro- particles of alumina for detecting particle size related toxicity, and to compare the toxicity of nano-alumina and nano-carbon with the same particle size for determining chemical composition related toxicity. The present study revealed that nano-particles of alumina were much toxic than micro-alumina particles, indicating a particle size related toxicity; and were much more toxic than nano-carbon particles as well, manifesting a chemical related toxicity. The mechanism might be concerned with the involvement of the lysosomes. In conclusion, toxicity of nano-alumina is a combination of the toxic effects of its particle size and chemical composition.

  2. Bending Strength and Fracture Investigations of Cu Based Composite Materials Strengthened with δ-Alumina Fibres

    Directory of Open Access Journals (Sweden)

    Kaczmar J.W.

    2013-06-01

    Full Text Available Bending strength, thermal and electric conductivity and microstructure examinations of Cu based composite materials reinforced with Saffil alumina fibres are presented. Materials were produced by squeeze casting method applying the designed device and specially elaborated production parameters. Applying infiltration pressure of 90MPa and suitable temperature parameters provided manufacturing of copper based composite materials strengthened with Saffil alumina fibres characterized by the low rest porosity and good fibre-matrix interface. Three point bending tests at temperatures of 25, 100 and 300ºC were performed on specimens reinforced with 10, 15 and 20% of Saffil fibres. Introduced reinforcement effected on the relatively high bending strengths at elevated temperatures. In relation to unreinforced Cu casting strength of composite material Cu - 15vol.% Saffil fibres increase by about 25%, whereas at the highest applied test temperature of 300oC the improvement was almost 100%. Fibres by strengthening of the copper matrix and by transferring loads from the matrix reduce its plastic deformation and hinder the micro-crack developed during bending tests. Decreasing of thermal and electrical conductivity of Cu after incorporating fibres in the matrix are relatively small and these properties can be acceptable for electric and thermal applications.

  3. Properties and rapid sintering of a nanostructured tetragonal zirconia composites

    Science.gov (United States)

    Shon, In-Jin; Yoon, Jin-Kook; Hong, Kyung-Tae

    2017-09-01

    4YSZ is generally used as oxygen sensors, fuel cells, thermal barrier and hip and knee joint replacements as a result of these excellent properties with its high biocompatibility, low density, good resistance against corrosion, high ionic conductivity, hard phase and melting point. However, 4YTZ with coarse grain has low resistance to wear and abrasion because of low hardness and low fracture toughness at room temperature. The fracture toughness and hardness of a 4YTZ can be improved by forming nanostructured composites and addition of a second hard phase. In this study, nanostuctured 4YTZ-graphene composites with nearly full density were achieved using high-frequency induction heated sintering for one min at a pressure of 80 MPa. The rapid consolidation and addition of graphene to 4YTZ retained the nano-scale structure of the ceramic by inhibiting grain growth. The grain size of 4YTZ was reduced remarkably by the addition of graphene and the addition of graphene to 4YTZ greatly improved the fracture toughness without decrease of hardness.

  4. Wear of human enamel opposing monolithic zirconia, glass ceramic, and composite resin: an in vitro study.

    Science.gov (United States)

    Sripetchdanond, Jeerapa; Leevailoj, Chalermpol

    2014-11-01

    Demand is increasing for ceramic and composite resin posterior restorations. However, ceramics are recognized for their high abrasiveness to opposing dental structure. The purpose of this study was to investigate the wear of enamel as opposed to dental ceramics and composite resin. Twenty-four test specimens (antagonists), 6 each of monolithic zirconia, glass ceramic, composite resin, and enamel, were prepared into cylindrical rods. Enamel specimens were prepared from 24 extracted human permanent molar teeth. Enamel specimens were abraded against each type of antagonist with a pin-on-disk wear tester under a constant load of 25 N at 20 rpm for 4800 cycles. The maximum depth of wear (Dmax), mean depth of wear (Da), and mean surface roughness (Ra) of the enamel specimens were measured with a profilometer. All data were statistically analyzed by 1-way ANOVA, followed by the Tukey test (α=.05). A paired t test was used to compare the Ra of enamel at baseline and after testing. The wear of both the enamel and antagonists was evaluated qualitatively with scanning electron microscopic images. No significant differences were found in enamel wear depth (Dmax, Da) between monolithic zirconia (2.17 ±0.80, 1.83 ±0.75 μm) and composite resin (1.70 ±0.92, 1.37 ±0.81 μm) or between glass ceramic (8.54 ±2.31, 7.32 ±2.06 μm) and enamel (10.72 ±6.31, 8.81 ±5.16 μm). Significant differences were found when the enamel wear depth caused by monolithic zirconia and composite resin was compared with that of glass ceramic and enamel (Pglass ceramic, and enamel (Pglass ceramic and enamel. All test materials except composite resin similarly increased the enamel surface roughness after wear testing. Copyright © 2014 Editorial Council for the Journal of Prosthetic Dentistry. Published by Elsevier Inc. All rights reserved.

  5. Recycling of Coal Fly Ash for the Fabrication of Porous Mullite/Alumina Composites

    Directory of Open Access Journals (Sweden)

    Kyu H. Kim

    2014-08-01

    Full Text Available Coal fly ash with the addition of Al2O3 was recycled to produce mullite/alumina composites and the camphene-based freeze casting technique was processed to develop a controlled porous structure with improved mechanical strength. Many rod-shaped mullite crystals, formed by the mullitization of coal fly ash in the presence of enough silicate, melt. After sintering at 1300–1500 °C with the initial solid loadings of 30–50 wt.%, interconnected macro-sized pore channels with nearly circular-shaped cross-sections developed along the macroscopic solidification direction of camphene solvent used in freeze casting and a few micron-sized pores formed in the walls of the pore channels. The macro-pore size of the mullite/alumina composites was in the range 20–25 μm, 18–20 μm and 15–17 μm with reverse dependence on the sintering temperature at 30, 40 and 50 wt.% solid loading, respectively. By increasing initial solid loading and the sintering temperature, the sintered porosity was reduced from 79.8% to 31.2%, resulting in an increase in the compressive strength from 8.2 to 80.4 MPa.

  6. Novel calcium hexaluminate/spinel-alumina composites with graded microstructures and mechanical properties

    Science.gov (United States)

    Yi, Shuai; Huang, Zhaohui; Huang, Juntong; Fang, Minghao; Liu, Yan'gai; Zhang, Shaowei

    2014-03-01

    Calcium hexaluminate (CA6) was incorporated into the matrix of magnesio aluminate spinel-alumina (MA-A) via infiltration of a porous preform fabricated from α-Al2O3 and MgO powders with a saturated calcium acetate solution and subsequent firing, forming CA6/(MA-A) functionally composites with graded fracture toughness. Actually, the porous preform was partially and perpendicularly immersed (1/4 of its length) in the solution. Owing to the capillary action, the calcium acetate solution was absorbed into the porous preform, and the different absorption distance led to the graded solution concentration in the height direction of the porous preform. The in-situ formation of CA6 conferred graded microstructures, as well as improved mechanical properties on the resultant composites. The CA6 content decreased gradually along the solution absorption direction, i.e., from one end [CA6/(MA-A) region] immersed in solution to the other end [MA-A region], reducing evidently the formation of layered structure along the direction, while increasing gradually the formation of spherical alumina particles. The CA6/(MA-A) region had a better toughness that could prevent the crack propagation and improve the spalling resistance. Meanwhile, the MA-A region could provide structural support, because of the higher Vickers hardness and density.

  7. Feasibility study of use alumina waste in compositions containing clay for the mullite synthesis; Estudo da viabilidade do uso de residuo de alumina em composicoes contendo argilas destinadas a sintese de mulita

    Energy Technology Data Exchange (ETDEWEB)

    Silva, V.J.; Dias, G.; Goncalves, W.P.; Santana, L.N.L., E-mail: valmir_jspb@yahoo.com.br [Universidade Federal de Campina Grande (UFCG), PB (Brazil). Unidade Academica de Engenharia de Materiais

    2016-07-01

    The reuse of alumina residue in addition to reducing environmental impacts can be used as raw material in ceramic masses to mullite produce. This study aims to obtain mullite from compositions containing clays and alumina residue used heating in a conventional oven. The raw materials were processed and characterized. Subsequently, these compositions were formulated containing precursors in appropriate proportions based on the stoichiometry of the mullite 3:2. Then, heat treatment was performed at temperatures of 1300 to 1400°C and 5°C rate/min. The products obtained were characterized by XRD, analyzing qualitatively and quantitatively the phases formed. The results showed that is possible, from compositions containing clays and alumina residue to obtain mullite as major phase (>70%) and high crystallinity (> 80%) The percentage of mullite approached the values obtained with the compositions containing alumina and clays. (author)

  8. Fabrication of zirconia composite membrane by in-situ hydrothermal technique and its application in separation of methyl orange.

    Science.gov (United States)

    Kumar, R Vinoth; Ghoshal, Aloke Kumar; Pugazhenthi, G

    2015-11-01

    The main objective of the work was preparation of zirconia membrane on a low cost ceramic support through an in-situ hydrothermal crystallization technique for the separation of methyl orange dye. To formulate the zirconia film on the ceramic support, hydrothermal reaction mixture was prepared using zirconium oxychloride as a zirconia source and ammonia as a precursor. The synthesized zirconia powder was characterized by X-ray diffractometer (XRD), N2 adsorption/desorption isotherms, Thermogravimetric analysis (TGA), Fourier transform infrared analysis (FTIR), Energy-dispersive X-ray (EDX) analysis and particle size distribution (PSD) to identify the phases and crystallinity, specific surface area, pore volume and pore size distribution, thermal behavior, chemical composition and size of the particles. The porosity, morphological structure and pure water permeability of the prepared zirconia membrane, as well as ceramic support were investigated using the Archimedes' method, Field emission scanning electron microscopy (FESEM) and permeability. The specific surface area, pore volume, pore size distribution of the zirconia powder was found to be 126.58m(2)/g, 3.54nm and 0.3-10µm, respectively. The porosity, average pore size and pure water permeability of the zirconia membrane was estimated to be 42%, 0.66µm and 1.44×10(-6)m(3)/m(2)skPa, respectively. Lastly, the potential of the membrane was investigated with separation of methyl orange by means of flux and rejection as a function of operating pressure and feed concentration. The rejection was found to decrease with increasing the operating pressure and increases with increasing feed concentrations. Moreover, it showed a high ability to reject methyl orange from aqueous solution with a rejection of 61% and a high permeation flux of 2.28×10(-5)m(3)/m(2)s at operating pressure of 68kPa. Copyright © 2015 Elsevier Inc. All rights reserved.

  9. Current status of zirconia restoration.

    Science.gov (United States)

    Miyazaki, Takashi; Nakamura, Takashi; Matsumura, Hideo; Ban, Seiji; Kobayashi, Taira

    2013-10-01

    During the past decade, zirconia-based ceramics have been successfully introduced into the clinic to fabricate fixed dental prostheses (FDPs), along with a dental computer-aided/computer-aided manufacturing (CAD/CAM) system. In this article (1) development of dental ceramics, (2) the current status of dental CAD/CAM systems, (3) CAD/CAM and zirconia restoration, (4) bond between zirconia and veneering ceramics, (5) bond of zirconia with resin-based luting agents, (6) surface finish of zirconia restoration and antagonist enamel wear, and (7) clinical evaluation of zirconia restoration are reviewed. Yttria partially stabilized tetragonal zirconia polycrystalline (Y-TZP) showed better mechanical properties and superior resistance to fracture than other conventional dental ceramics. Furthermore, ceria-stabilized tetragonal zirconia polycrystalline and alumina nanocomposites (Ce-TZP/A) had the highest fracture toughness and had resistance to low-temperature aging degradation. Both zirconia-based ceramics have been clinically available as an alternative to the metal framework for fixed dental prostheses (FDPs). Marginal adaptation of zirconia-based FDPs is acceptable for clinical application. The most frequent clinical complication with zirconia-based FDPs was chipping of the veneering porcelain that was affected by many factors. The mechanism for the bonding between zirconia and veneering ceramics remains unknown. There was no clear evidence of chemical bonding and the bond strength between zirconia and porcelain was lower than that between metal and porcelain. There were two alternatives proposed that might avoid chipping of veneering porcelains. One was hybrid-structured FDPs comprising CAD/CAM-fabricated porcelain parts adhering to a CAD/CAM fabricated zirconia framework. Another option was full-contour zirconia FDPs using high translucent zirconia. Combined application of silica coating and/or silane coupler, and 10-methacryloyloxydecyl dihydrogen phosphate is

  10. Effect of lateral size of graphene nano-sheets on the mechanical properties and machinability of alumina nano-composites

    Czech Academy of Sciences Publication Activity Database

    Porwal, H.; Saggar, Richa; Tatarko, P.; Grasso, S.; Saunders, T.; Dlouhý, Ivo; Reece, M. J.

    2016-01-01

    Roč. 42, č. 6 (2016), s. 7533-7542 ISSN 0272-8842 EU Projects: European Commission(XE) 264526 Institutional support: RVO:68081723 Keywords : Alumina * Graphene nano-sheets * Nano-composites * Mechanical properties * Machinability Subject RIV: JL - Materials Fatigue, Friction Mechanics Impact factor: 2.986, year: 2016

  11. Bioconductivity and mechanical properties of plasma-sprayed dicalcium silicate/zirconia composite coating

    International Nuclear Information System (INIS)

    Xie Youtao; Liu Xuanyong; Ding Chuanxian; Chu, Paul K.

    2005-01-01

    Dicalcium silicate (C 2 S)/yttria stabilized zirconia (YSZ) composite coatings possessing better durability and more superior mechanical properties than pure C 2 S coatings were produced by atmospheric plasma spraying. The microstructure and phase composition of the composite coatings were determined by scanning electron microscopy and X-ray diffraction. The bioconductivity of the coatings was evaluated in vitro by incubating in simulated body fluids (SBF). Apatite was observed to precipitate even on coatings comprising more than 70% YSZ after immersion in SBF for 7 days. The changes of the mechanical properties of the composite coatings due to immersion in SBF were also investigated. The durability was found to increase with a larger YSZ content in the coatings. Deterioration of the mechanical properties can be attributed to the degraded interlamellar or cohesive bonding due to fast dissolution of C 2 S. This study reveals factors affecting the durability of the C 2 S/YSZ composite coatings in simulated physiological environment and suggests means for improvement to address clinical needs

  12. Highly fluorescent silver nanoclusters in alumina-silica composite optical fiber

    Energy Technology Data Exchange (ETDEWEB)

    Halder, A.; Chattopadhyay, R.; Majumder, S.; Paul, M. C.; Das, S.; Bhadra, S. K., E-mail: skbhadra@cgcri.res.in [Fiber Optics and Photonics Division, CSIR-Central Glass and Ceramic Research Institute, 196, Raja S. C. Mullick Road, Kolkata 700032 (India); Bysakh, S.; Unnikrishnan, M. [Material Characterization Division, CSIR-Central Glass and Ceramic Research Institute, 196, Raja S. C. Mullick Road, Kolkata 700032 (India)

    2015-01-05

    An efficient visible fluorescent optical fiber embedded with silver nanoclusters (Ag-NCs) having size ∼1 nm, uniformly distributed in alumina-silica composite core glass, is reported. Fibers are fabricated in a repetitive controlled way through modified chemical vapour deposition process associated with solution doping technique. Fibers are drawn from the transparent preforms by conventional fiber drawing process. Structural characteristics of the doped fibers are studied using transmission electron microscopy and electron probe micro analysis. The oxidation state of Ag within Ag-NCs is investigated by X-ray photo electron spectroscopy. The observed significant fluorescence of the metal clusters in fabricated fibers is correlated with electronic model. The experimentally observed size dependent absorption of the metal clusters in fabricated fibers is explained with the help of reported results calculated by ab-initio density functional theory. These optical fibers may open up an opportunity of realizing tunable wavelength fiber laser without the help of rare earth elements.

  13. Quantitative phase analysis of alumina/calcium-hexaluminate composites using neutron diffraction data and the Rietveld method

    International Nuclear Information System (INIS)

    Asmi, D.; Low, I.M.; O'Connor, B.H.; Kennedy, S.J.

    2000-01-01

    Full text: The Al 2 O 3 -CaO system is the basis of an important class of high-temperature refractories in the steel industry. It contains a number of stable intermediate compounds which include C 3 A, C 12 A 7 , CA, CA 2 , and CA 6 . These calcium aluminates are also important constituents of high alumina cement and have been used to produce high-strength and high-toughness ceramic-polymer composite materials. More recently, alumina composites containing 30 wt% CA 6 platelets have been developed by An et al which show characteristics of self-reinforcement and enhanced toughening through crack-bridging. In this paper, we describe the use of high-temperature neutron diffraction to monitor the in-situ phase formation and abundances of calcium aluminates (CA, CA 2 , and CA 6 ) in alumina composites containing 5-50 wt % CA 6 .at temperatures in the range 1000 - 1600 deg C. These composites were produced using reaction sintering of alumina and calcium oxide. For comparison purposes, control samples of pure α-alumina and CA 6 were also produced. Determination of relative phase abundances in these materials has been performed using the standardless Rietveld refinement method. Results show that the relative phase abundance of calcium aluminates in the composites increased with temperature and in proportion with the amount of calcium oxide present. The formation temperatures of CA, CA 2 , and CA 6 have been observed to occur at 1000 deg , 1200 deg, and ∼1350 deg C respectively, which agree well with results obtained from x-ray diffraction, synchrotron radiation diffraction and differential thermal analysis

  14. Properties and electronic structures of titanium aluminides-alumina composites from in-situ SHS process

    Energy Technology Data Exchange (ETDEWEB)

    Shen, Y.F., E-mail: dinahyfsh@hotmail.com [School of Chemistry and Chemical Engineering, Guangxi University, Nanning, Guangxi 530000 (China); Key Laboratory of New Processing Technology for Nonferrous Metals and Materials, Ministry of Education, Guilin University of Technology, Guilin, Guangxi 541004 (China); Zou, Z.G., E-mail: zouzg@glite.edu.cn [Key Laboratory of New Processing Technology for Nonferrous Metals and Materials, Ministry of Education, Guilin University of Technology, Guilin, Guangxi 541004 (China); Xiao, Z.G.; Liu, K.; Long, F.; Wu, Y. [Key Laboratory of New Processing Technology for Nonferrous Metals and Materials, Ministry of Education, Guilin University of Technology, Guilin, Guangxi 541004 (China)

    2011-02-25

    Research highlights: {yields} In-situ SHS processing method plus vacuum hot-pressing process were applied. {yields} Mechanical and electronic properties and microscopic structures were studied. {yields} First principle pseudopotential plane-wave-based DFT calculations were performed. - Abstract: Titanium aluminides-alumina composite was synthesized by in-situ self-propagating high-temperature synthesis (SHS) method, followed by hot-pressing process. To understand the fundamental differences between the composite and A1{sub 2}O{sub 3} ceramic, a comparative study was carried out using first-principles plane-wave pseudopotential method based on density functional theory (DFT). XRD analysis of final products confirmed the formation of TiAl, A1{sub 2}O{sub 3} and a small amount of Ti{sub 3}Al phases in the composites and the reaction mechanisms of the process were proposed. SEM observation revealed that a two-phase ({gamma} + {alpha}{sub 2}) TiAl-Ti{sub 3}Al lamellar structure was formed, and the composites exhibited a homogeneous microstructure. Moreover, density of states (DOS), band structure, charge density difference and Mulliken population analysis showed that metallic, covalent and ionic bonding were produced at the interfaces of the composite. O-Al interface bonds showed more covalent character with respect to pure Al{sub 2}O{sub 3}. Therefore, interface combination of the composite was improved, making the composite tougher (a toughness as high as 7.9 MPa m{sup 1/2}) than monophase Al{sub 2}O{sub 3} ceramic.

  15. Effect of hot isostatic pressing temperature on the microstructural and mechanical properties in the mullite-zirconia composites

    International Nuclear Information System (INIS)

    Greca, M.C.G.; Melo, M. de F.

    1990-01-01

    This work studies the densification, the microstrutural evolution (porosity and zirconia grain size) and bending strength (σ f ) of the two mullite-zirconia composites with TiO 2 additions (0.25 and 1,0 mole%) submitted to different kind of hipping cycles at several temperatures. The results have been shown that: i) HIPing temperature seem to have no influence in densification and mechanical behaviour. ii) Total densification only appears in composition with more quantity of titania (1.0 mole%) which prove that titanium enhance the mass transfer by changes in grain boundary microchemistry. iii) Mechanical behaviour is correlated with densification and microstructural evolution for both composites and degradation is present at 1500 0 C and 1550 0 C which is related with particle coarsening. (author) [pt

  16. Aqueous degradation kinetics of pharmaceutical drug diclofenac by photo catalysis using nano structured titania–zirconia composite catalyst

    International Nuclear Information System (INIS)

    Das, L.; Barodia, S. K.; Sengupta, S.; Basu, J. K.

    2015-01-01

    Diclofenac is an anti-inflammatory pharmaceutical drug and its presence in a trace amount in waste water makes severe environmental pollution. The degradation of diclofenac was investigated by a photo catalytic process in presence of ultra violet irradiation at room temperature using titania and titania-zirconia nano composite catalysts in a batch reactor. The composite catalyst was prepared by sol-gel method and characterized by X-ray diffraction, transmission electron microscopy as well as BET surface area analyzer. The effect of various process parameters such as catalyst loading, initial concentration of diclofenac and p H of the experimental solution was observed on the degradation of diclofenac. The titania-zirconia nano composites exhibited reasonably higher photo catalytic activity than that of anatase form of titania without zirconia. The maximum removal of diclofenac of about 92.41% was achieved using Zr/Ti mass ratio of 11.8 wt% composite catalyst. A rate equation was proposed for the degradation of diclofenac using the composite catalyst. The values of rate constant (kc) and adsorption equilibrium constant (K1) were found to vary with the catalyst content in the reaction mixture.

  17. Preparation and properties of yttria doped tetragonal zirconia polycrystal/Sr-doped barium hexaferrite ceramic composites

    Energy Technology Data Exchange (ETDEWEB)

    Wang, Shanshan; Zhang, Chao; Guo, Ruisong, E-mail: rsguo@tju.edu.cn; Liu, Lan; Yang, Yuexia; Li, Kehang

    2015-03-15

    Highlights: • The 3Y-TZP/Sr-doped barium ferrite composites were prepared. • The saturation magnetization was improved by 15% with Sr-doping. • The dispersion coefficient p could reflect the microscopic lattice variation. • The composite with x = 0.5 had the maximum fracture toughness of 8.3 MPa m{sup 1/2}. - Abstract: The effects of substitution of Ba{sup 2+} by Sr{sup 2+} on the magnetic property of barium ferrite and addition barium ferrite secondary phase to the 3 mol% yttria-doped tetragonal zirconia polycrystal (3Y-TZP) matrix on the mechanical property of composites were investigated. The Sr-doped barium ferrite (Ba{sub 1−x}Sr{sub x}Fe{sub 12}O{sub 19}, x = 0, 0.25, 0.50 and 0.75) was synthesized by solid-state reaction in advance. Then 3Y-TZP/20 wt% Sr-doped barium ferrite composites were prepared by means of conventional ceramic method. It was found that a moderate amount of Sr added to barium ferrite could boost the saturation magnetization by 15% compared with the composites without Sr-doping. Besides, the composite with x = 0.50 possessed the best mechanical properties, such as 11.5 GPa for Vickers hardness and 8.3 MPa m{sup 1/2} for fracture toughness, respectively. It was demonstrated that magnetic and mechanical properties of the composites could be harmonized by the incorporation of barium ferrite secondary phase.

  18. Influence of current density on microstructure and properties of electrodeposited nickel-alumina composite coatings

    International Nuclear Information System (INIS)

    Góral, Anna; Nowak, Marek; Berent, Katarzyna; Kania, Bogusz

    2014-01-01

    Highlights: • Current density of the electrodeposition affects the incorporation of Al 2 O 3 in Ni matrix. • Ni/Al 2 O 3 composite coatings exhibit changes in crystallographic texture. • The pitting corrosion effects were observed in Ni/Al 2 O 3 coatings. • Residual stresses were decreased with increasing current density and coating thickness. - Abstract: Electrodeposition process is a very promising method for producing metal matrix composites reinforced with ceramic particles. In this method insoluble particles suspended in an electrolytic bath are embedded in a growing metal layer. This paper is focused on the investigations of the nickel matrix nanocomposite coatings with hard α-Al 2 O 3 nano-particles, electrochemically deposited from modified Watts-type baths on steel substrates. The influence of various current densities on the microstructure, residual stresses, texture, hardness and corrosion resistance of the deposited nickel/alumina coatings was investigated. The surface morphology, cross sections of the coatings and distribution of the ceramic particles in the metal matrix were examined by scanning electron microscopy. The phase composition, residual stresses and preferred grain orientation of the coatings were characterized using X-ray diffraction techniques. The coating morphology revealed that α-Al 2 O 3 particles show a distinct tendency to form agglomerates, approximately uniformly distributed into the nickel matrix

  19. Perfluoropolyether-Impregnated Mesoporous Alumina Composites Overcome the Dewetting-Tribological Properties Trade-Off.

    Science.gov (United States)

    Rowthu, Sriharitha; Hoffmann, Patrik

    2018-03-28

    Conventional omniphobic surfaces suffer from wear-sensitivity due to soft apolar coatings or substrates and protruding surface features that are eroded even for mild abrasion treatments, leading to the loss of dewetting properties after wear. Evidently, there was a trade-off between dewetting and tribological properties. Here, we show the establishment of self-healing slippery properties post severe abrasion by utilizing perfluoropolyether-impregnated mesoporous Al 2 O 3 (MPA) composites. The hard polar alumina matrix provides the optimal tribological properties, and the liquid lubricant in the porous network contributes to both tribological and self-healing dewetting properties. These composites sustained normal pressures up to 350 MPa during reciprocating sliding contacts. The severely abraded surfaces are capable of self-replenishing in ambient environment, driven by capillarity and surface diffusion processes, and regained their slippery properties toward water and hexadecane after 15 h of self-healing. Eventually, a dewetting-tribology diagram has been introduced to show different regimes, namely-optimal slippery properties, optimal tribological properties, and a mixed regime). We found out that the microstructural expression [Formula: see text] is a robust guiding tool to predict the regime of interest. This dewetting-tribological diagram may be marked as an inception to designing abrasion-resistant slippery liquid impregnated composites for overcoming the dewetting tribological properties trade-off. Such surfaces may potentially find applications in paint industries and as anti-icing surfaces.

  20. Morphology and composition of spray-flame-made yttria-stabilized zirconia nanoparticles

    Science.gov (United States)

    Jossen, Rainer; Mueller, Roger; Pratsinis, Sotiris E.; Watson, Mark; Kamal Akhtar, M.

    2005-07-01

    Homogeneous yttria-stabilized zirconia (YSZ) with 8-31 nm average crystallite and particle diameter containing 3-10 mol% yttria are made by flame spray pyrolysis (FSP) of various yttrium and zirconium precursors at production rates up to 350 g h-1. Product particles are characterized by N2 adsorption (BET), transmission electron microscopy (TEM), energy-dispersive x-ray spectroscopy (EDS) and x-ray diffraction (XRD). The effect of liquid precursor composition on product particle morphology, composition and crystallinity is investigated. The yttria content does not affect the product primary particle and crystal sizes of homogeneous YSZ. These are determined, in turn, by the process enthalpy content and overall metal concentration. Flame-made YSZ nanoparticles of homogeneous composition and morphology are formed when using either only organometallic zirconium and yttrium precursors or 2-ethylhexanoic acid as solvent and inexpensive zirconium carbonate and yttrium nitrate hexahydrate as precursors. In contrast, and consistent with the literature, hollow or inhomogeneous YSZ particles are made when organometallic zirconium and yttrium nitrate precursors of high water content are employed, especially at high production rate. The ratio of XRD-determined small to large sizes for inhomogeneous crystalline particles is an effective quantitative measure of their degree of inhomogeneity. For such inhomogeneous particles nitrogen adsorption is not a reliable technique for the average grain size as it relies on integral properties of the particle size distribution.

  1. Effect of Solution Treatment Process on Hardness of Alumina Reinforced Al-9Zn Composite Produced by Squeeze Casting

    Directory of Open Access Journals (Sweden)

    Dwi Rahmalina

    2014-10-01

    Full Text Available Characteristics of aluminium matrix composites reinforced by alumina have been developed to improve mechanical properties. One of the determining factors in the development of this material is parameter of solution treatment process. This study discusses the performance of the composite matrix of Al-9Zn-6Mg-3Si reinforced by alumina powder of 5 % volume fraction. Composite are manufactured by squeeze casting process with the pressure of 20 Ton in the metal mould. To improve mechanical properties, the precipitation hardening process is conducted through variation of temperature of solution treatment of 450, 475 and 500 °C and holding time of solution treatment of 30, 60 and 90 minutes. Materials are characterized by hardness testing and microstructure observation. The results showed that the optimum condition of hardness was produced by solution treatment temperature of 500 °C and 90 minutes holding time of 86 HRB.

  2. Fabrication of Ceramic Matrix Composite Tubes Using a Porous Mullite/Alumina Matrix and Alumina/Mullite Fiber

    National Research Council Canada - National Science Library

    Radsick, Timothy

    2001-01-01

    Continuous fiber ceramic composites show promise for applications in high-temperature oxidizing environments, but their actual use has been limited in part due to unstable non-oxide-based constituents...

  3. Compressive Creep Behavior of NEXTEL(TradeMark) 720/Alumina Ceramic Matrix Composite at 1200 Degrees C in Air and in Steam Environment

    National Research Council Canada - National Science Library

    Szymczak, Neil R

    2006-01-01

    ...) 720/Alumina ceramic matrix composite at 1200 deg. C in air and 100% steam environments. The effects of creep loading history on the tensile and compressive material behavior will also be examined...

  4. High-temperature plastic behavior of reaction-bonded CuO and TiO{sub 2} co-doped alumina-zirconia

    Energy Technology Data Exchange (ETDEWEB)

    Morales-Rodriguez, A.; Jimenez-Melendo, M.; Dominguez-Rodriguez, A.; Bravo-Leon, A

    2004-12-15

    The high-temperature plastic behavior of reaction-bonded alumina doped with equimolar amounts of copper and titanium oxides has been studied by means of creep and stress relaxation tests in air. Deformation results have been correlated with microstructural observations and X-ray diffraction studies in order to deduce the mechanism responsible for the deformation. The material exhibits plasticity at temperatures as low as 900 deg. C in contrast with other aluminas. At temperatures near 1000 deg. C a linear relation between the strain rate and the stress has been detected (corresponding to mechanism with a stress exponent n equal to one) but both above and below this temperature higher values of n have been observed.

  5. The control mechanism of surface traps on surface charge behavior in alumina-filled epoxy composites

    International Nuclear Information System (INIS)

    Li, Chuanyang; Hu, Jun; Lin, Chuanjie; He, Jinliang

    2016-01-01

    To investigate the role surface traps play in the charge injection and transfer behavior of alumina-filled epoxy composites, surface traps with different trap levels are introduced by different surface modification methods which include dielectric barrier discharges plasma, direct fluorination, and Cr 2 O 3 coating. The resulting surface physicochemical characteristics of experimental samples were observed using atomic force microscopy, scanning electron microscopy and fourier transform infrared spectroscopy. The surface potential under dc voltage was detected and the trap level distribution was measured. The results suggest that the surface morphology of the experimental samples differs dramatically after treatment with different surface modification methods. Different surface trap distributions directly determine the charge injection and transfer property along the surface. Shallow traps with trap level of 1.03–1.11 eV and 1.06–1.13 eV introduced by plasma and fluorination modifications are conducive for charge transport along the insulating surface, and the surface potential can be modified, producing a smoother potential curve. The Cr 2 O 3 coating can introduce a large number of deep traps with energy levels ranging from 1.09 to 1.15 eV. These can prevent charge injection through the reversed electric field formed by intensive trapped charges in the Cr 2 O 3 coatings. (paper)

  6. Fabrication of hollow silica–zirconia composite spheres and their activity for hydrolytic dehydrogenation of ammonia borane

    International Nuclear Information System (INIS)

    Umegaki, Tetsuo; Hosoya, Tatsuya; Toyama, Naoki; Xu, Qiang; Kojima, Yoshiyuki

    2014-01-01

    Highlights: • Hollow silica–zirconia composite spheres were fabricated on polystyrene templates by the sol–gel method. • We study the effect of preparation conditions on the activity for hydrolytic dehydrogenation of ammonia borane. • The activity of hollow silica–zirconia composite spheres depends on wall thickness. - Abstract: In this paper, we report fabrication of hollow silica–zirconia composite spheres by polystyrene (PS) template method and control of wall thickness of the hollow spheres in nanoscale. Both the hollow spheres before and after calcination were characterized by scanning electron microscopy (SEM), transmission electron microscopy (TEM), Fourier transform infrared spectroscopy (FTIR), elemental analysis, and powder X-ray diffraction analysis (XRD). Morphology of the hollow spheres does not significantly change after calcination from the results of SEM and TEM images, while the amount of residual PS templates drastically decreases via the calcination procedure from the results of FTIR and elemental analysis. The sample after calcination mainly includes amorphous silica from the results of XRD, indicating that the hollow silica–zirconia composite spheres consist of amorphous phases and/or fine particles. Wall thicknesses of the samples after calcination are controlled by adjusting the amount of PS template suspension, and hollow silica–zirconia composite spheres with the wall thicknesses of 17.5, 15.0, 10.0, and 2.0 nm are obtained using the PS template suspension of 25.0, 33.5, 100.0, and 400.0 g, respectively. The activities of the hollow spheres for hydrolytic dehydrogenation of ammonia borane (NH 3 BH 3 ) were compared. The evolutions of 2.0, 3.1, 5.0, and 8.0 mL hydrogen from aqueous NH 3 BH 3 solution were finished in about 4, 5, 3, and 7 min in the presence of the hollow spheres with wall thicknesses of 17.5, 15.0, 10.0, and 2.0 nm, respectively. The molar ratios of the hydrolytically generated hydrogen to the initial NH 3

  7. Retention of selected core materials to zirconia posts.

    Science.gov (United States)

    Edelhoff, D; Sorensen, J A

    2002-01-01

    Due to their favorable optical and mechanical properties, endodontic posts made of partially stabilized zirconia ceramic (ZrO2-Y2O3) are a promising alternative to those made of metal. Zirconia posts can be combined with various tooth-colored core materials to increase the optical properties of a final esthetic restoration. For stability, a reliable bond between core material and the post should be generated. This in vitro study evaluated the retention of selected core materials to zirconia posts dependent on different surface treatments and bonding procedures. Two types of zirconia posts (CeraPost [CEP], Lemgo, Germany) and CosmoPost [COP], Ivoclar Vivadent, Amherst NY 14228, USA) were employed for the study. Ring-shaped cores were fabricated of either heat-pressed, zirconia-containing glass ceramic (IPS Empress Cosmo [EMC], Ivoclar Vivadent), highly-filled hybrid composite (Tetric Ceram [TEC], Ivoclar Vivadent) or an experimental, high-strength glass ceramic (OHSU-RWTH [EX], Ivoclar Vivadent). The core made of material EX was either directly heat pressed (EXP) or adhesively bonded (EXB) onto the post using a flowable composite. Prior to core application, the post surfaces were preconditioned by alumina abrasion (AA) or tribochemical silicoating and silanation (TCS). Specimens (10 per group) were stored in artificial saliva (pH 5.2) for 150 days. Storage time included 5,000 thermocycles (5/55 degrees C per 30 seconds). Defect analysis was conducted visually using a light microscope and a fiber optic transillumination prior to the testing procedure. The loads required to separate post and core were determined by a push-out test. Following testing, the surfaces of the posts and core materials were evaluated in a scanning electron microscope (SEM). There were no statistically significant differences between the separation loads of groups COP/AA/EMC, COP/TCS/TEC, CEP/AA/EMC and COP/AA/EXB. Group COP/AA/EXP showed significantly higher retention, but also the highest

  8. Fabrication and properties of yttria, ceria doped zirconia-aluminia ceramic composites

    International Nuclear Information System (INIS)

    Lyubushkin, R.A.; Ivanov, O.N.; Chuev, V.P.; Buzov, A.A.

    2011-01-01

    At present, zirconia-based ceramics are gaining popularity in dentistry, particularly in fixed prosthodontics. clinically, it is important that ceramic restorations reproduce the translucency and color of natural teeth. Zirconia based ceramics is a high performance material with excellent biocompatibility and mechanical properties, which suggest its suitability for posterior fixed partial dentures. Y 2 O 3 -stabilized tetragonal zirconia polycrystalline (YTZ/Al 2 O 3 ) and CeO 2 -stabilized tetragonal zirconia polycrystalline (CZA) ceramics with high-performance were prepared for dental application by use the wet chemical route, consolidated by cold isostatic pressing, and two-step sintering method. Physical and mechanical properties test results show that the bending strength, fracture toughness, and the density of full sintered ceramics suggest that the material is relatively suitable for dental restoration.

  9. Laser surface sealing and strenghtening of zirconia coatings

    International Nuclear Information System (INIS)

    Petitbon, A.; Boquet, L.; Delsart, D.

    1991-01-01

    Plasma-sprayed zirconia coatings are of general interest as thermal barriers in diesel and gas turbine engines. However, their residual porosity and poor mechanical properties require surface sealing and strengthening. Moreover, dense zirconia is not impervious to oxygen at high temperatures (ionic conductivity). Surface densification was achieved by melting a thin layer, using a continuous wave CO 2 laser. The cracks induced by shrinkage and differential stresses were controlled by spraying alumina powder in the laser beam during surface melting. The formation of alumina-zirconia composites, or possibly eutectics, generates improved chemical resistance and mechanical properties. Both laser-sealed and as-sprayed coatings were tested for bond strength, wear, corrosion and thermal cycling up to 900degC. The bond strength and thermal barrier efficiency of as-sprayed coatings were retained after laser treatment, whilst wear, corrosion and thermal shock resistances were clearly improved. Future works include thermal cycling up to 1200degC and erosion tests. The main objective is to lower the operating and maintenance costs of gas turbine engines for electric power generation. (orig.)

  10. Al6061 Hybrid Metal Matrix Composite Reinforced with Alumina and Molybdenum Disulphide

    Directory of Open Access Journals (Sweden)

    G. Pitchayyapillai

    2016-01-01

    Full Text Available Aluminum Hybrid Reinforcement Technology is a response to the dynamic ever-increasing service requirement of industries such as transportation, aerospace, automobile, and marine, due to its attractive properties like high ductility, highly conductivity, light weight, and high strength to weight ratio. In this evolution, an attempt has been made to investigate the wear rate of Al6061 hybrid metal matrix composite reinforced with the hard ceramic alumina (4, 8, and 12 wt.% of Al2O3 and soft solid lubricant of molybdenum disulphide (2, 4, and 6 wt.% of MoS2 is fabricated by using stir casting method. The unlubricated pins on disc wear tests were conducted to examine the wear behaviour of Al6061/12 wt.% of Al2O3/MoS2 composites. The sliding wear tests were carried out at various loads of 15, 30, and 45 N, sliding velocity (1.25, 2.50, and 3.25 m/sec, and different MoS2 wt.% (2, 4, and 6 wt.%. In addition, the CNC turning experiments were conducted on Al6061/12 wt.% Al2O3/6 wt.% MoS2 using CNMG 120408 uncoated carbide cutting tool under cutting of 100, 150, and 200 m/min, feed of 0.1, 0.2, and 0.3 mm/rev, and depth of cut of 1, 1.5, and 2 mm.

  11. SiC fiber and yttria-stabilized zirconia composite thick thermal barrier coatings fabricated by plasma spray

    Science.gov (United States)

    Ma, Rongbin; Cheng, Xudong; Ye, Weiping

    2015-12-01

    Approximately 4 mm-thick SiC fiber/yttria-stabilized zirconia (YSZ) composite thermal barrier coatings (TBCs) were prepared by atmospheric plasma spray (APS). The composite coatings have a 'reinforced concrete frame structure', which can protect the coating from failure caused by increasing thickness of coating. The SiC fiber plays an important role in reducing the residual stress level of the composite coatings. The thermal conductivity (TC) value of the composite coatings is 0.632 W/m K, which is about 50% reduction compared to that of typical APS YSZ TBCs. And the composite coatings have higher fracture toughness and better thermal shock resistance than the YSZ TBCs.

  12. Effect of Different Surface Treatments on Repair Micro-shear Bond Strength of Silica- and Zirconia-filled Composite Resins

    Science.gov (United States)

    Joulaei, Mohammad; Bahari, Mahmoud; Ahmadi, Anahid; Savadi Oskoee, Siavash

    2012-01-01

    Background and aims Effect of surface treatments on repair bond strength of aged composite resins might be different due to their dissimilar fillers. The aim was to evaluate the effect of different surface treatments on repair micro-shear bond strength (µSBS) of silica- (Spectrum TPH) and zirconia-filled (Filtek Z250) composite resins. Materials and methods Twenty-seven composite resin blocks were made from each type of composite resin: Z250 and Spectrum TPH. After aging, blocks of each type were randomly divided into three groups according to surface treatments: alloy primer, silane, and only surface roughening. Subsequently, each group was further subdivided into 3 subgroups based on the adhesive system used: Single Bond, Clearfil SE Bond, and Margin Bond. Four composite resin columns were added on each block. After thermocycling, µSBStest were done at cross head speed of 0.5 mm/min. Data was analysed using multifactor ANOVA, one-way ANOVA and a post-hoc Bonferroni tests (α = 0.05). Results Analysis of data showed that the effect of composite resin type was not significant (p > 0.05), but the effects of the type of surface treatment (p = 0.01) and the type of adhesive system (p = 0.01) were significant on repair µSBS. In addition, the cumulative effect of the composite type-surface treatment and the composite type with the type of adhesive system were not statistically significant (p > 0.05). However, the cumulative effects of the adhesive system-surface treatment (p = 0.03) and the composite type-the adhesive system-surface treatments (p = 0.002) were significant. Conclusion Although repair µSBS values of both silica- and zirconia-filled composite resins were similar, use of different combinations of surface treatments and adhesive systems affected their repair µSBS differently. PMID:23277859

  13. Comportamento da viscosidade de um compósito vidro-partícula de alumina Viscosity behaviour of a glass-alumina particle composite

    Directory of Open Access Journals (Sweden)

    J. A. Rodrigues

    2003-04-01

    Full Text Available O aumento na produção de concretos refratários de alto desempenho tem demandado proporcional acréscimo no entendimento do comportamento reológico de suspensões concentradas de sólidos. Os concretos podem ser considerados como sistemas contendo agregados cujo diâmetro médio de partícula é superior a 100 mm e partículas finas que constituem a matriz. A reologia desse sistema é determinada, predominantemente, pela viscosidade da matriz, porém influenciada por parâmetros associados aos agregados. Este trabalho simula um sistema fluido-partícula, empregando um compósito vidro-partícula de alumina, caracterizando-o quanto à sua viscosidade em temperaturas em torno de 600 °C. Um viscosímetro de flexão foi empregado para medir as altas viscosidades do compósito. São mostrados resultados de viscosidade para diferentes teores de partículas de alumina. O sistema vidro-partícula apresentou um máximo na viscosidade para teores em torno de 50%-vol de partículas. Até aproximadamente 40%-vol de partículas, o compósito se comporta como um sistema newtoniano entre 560 ºC e 670 °C. Os resultados deste trabalho indicam a possibilidade de simulação da reologia na preparação de concretos refratários e da fluência do concreto operando em alta temperatura.Basic knowledge on rheological behaviour of highly concentrated suspensions is nowadays a very important issue in the refractory industry, regarding the production of high-performance castables. Refractory castables can be considered as a system containing aggregates and particles larger than 100 mm and finer ones constituting a matrix. In that system, the rheological behaviour is mainly determined by the viscosity of the matrix, although it is affected by parameters related to the aggregates. This work simulates a fluid-particle system through the use of a glass-alumina particle composite which viscosity was evaluated at temperatures close to 600 ºC. A beam-bending viscometer

  14. Mechanical properties of zirconia core-shell rods with porous core and dense shell prepared by thermoplastic co-extrusion

    Czech Academy of Sciences Publication Activity Database

    Kaštyl, J.; Chlup, Zdeněk; Clemen, F.; Trunec, M.

    2017-01-01

    Roč. 37, č. 6 (2017), s. 2439-2447 ISSN 0955-2219 R&D Projects: GA MŠk(CZ) LQ1601 Institutional support: RVO:68081723 Keywords : ceramic injection moldings * oxide fuel-cells * electrophoretic deposition * large pores * alumina * fabrication * behavior * tubes * bioceramics * composites * Zirconia * Co-extrusion * Core-shell * Porous structure * Mechanical properties Subject RIV: JH - Ceramics, Fire-Resistant Materials and Glass OBOR OECD: Ceramics Impact factor: 3.411, year: 2016

  15. Effect of surface conditioning modalities on the repair bond strength of resin composite to the zirconia core / veneering ceramic complex.

    Science.gov (United States)

    Ozcan, Mutlu; Valandro, Luiz Felipe; Pereira, Sarina Maciel; Amaral, Regina; Bottino, Marco Antonio; Pekkan, Gurel

    2013-06-01

    This study evaluated the effect of different surface conditioning protocols on the repair strength of resin composite to the zirconia core / veneering ceramic complex, simulating the clinical chipping phenomenon. Forty disk-shaped zirconia core (Lava Zirconia, 3M ESPE) (diameter: 3 mm) specimens were veneered circumferentially with a feldspathic veneering ceramic (VM7, Vita Zahnfabrik) (thickness: 2 mm) using a split metal mold. They were then embedded in autopolymerizing acrylic with the bonding surfaces exposed. Specimens were randomly assigned to one of the following surface conditioning protocols (n = 10 per group): group 1, veneer: 4% hydrofluoric acid (HF) (Porcelain Etch) + core: aluminum trioxide (50-µm Al2O3) + core + veneer: silane (ESPE-Sil); group 2: core: Al2O3 (50 µm) + veneer: HF + core + veneer: silane; group 3: veneer: HF + core: 30 µm aluminum trioxide particles coated with silica (30 µm SiO2) + core + veneer: silane; group 4: core: 30 µm SiO2 + veneer: HF + core + veneer: silane. Core and veneer ceramic were conditioned individually but no attempt was made to avoid cross contamination of conditioning, simulating the clinical intraoral repair situation. Adhesive resin (VisioBond) was applied to both the core and the veneer ceramic, and resin composite (Quadrant Posterior) was bonded onto both substrates using polyethylene molds and photopolymerized. After thermocycling (6000 cycles, 5°C-55°C), the specimens were subjected to shear bond testing using a universal testing machine (1 mm/min). Failure modes were identified using an optical microscope, and scanning electron microscope images were obtained. Bond strength data (MPa) were analyzed statistically using the non-parametric Kruskal-Wallis test followed by the Wilcoxon rank-sum test and the Bonferroni Holm correction (α = 0.05). Group 3 demonstrated significantly higher values (MPa) (8.6 ± 2.7) than those of the other groups (3.2 ± 3.1, 3.2 ± 3, and 3.1 ± 3.5 for groups 1, 2, and 4

  16. From Coating to Dopant: How the Transition Metal Composition Affects Alumina Coatings on Ni-Rich Cathodes

    Energy Technology Data Exchange (ETDEWEB)

    Han, Binghong [Chemical; Key, Baris [Chemical; Lapidus, Saul H. [Chemical; Garcia, Juan C. [Chemical; Iddir, Hakim [Chemical; Vaughey, John T. [Chemical; Dogan, Fulya [Chemical

    2017-11-14

    Surface alumina coatings have been shown to be an effective way to improve the stability and cyclability of cathode materials. However, a detailed understanding of the relationship between the surface coatings and the bulk layered oxides is needed to better define the critical cathode–electrolyte interface. In this paper, we systematically studied the effect of the composition of Ni-rich LiNixMnyCo1–x–yO2 (NMC) on the surface alumina coatings. Changing cathode composition from LiNi0.5Mn0.3Co0.2O2 (NMC532) to LiNi0.6Mn0.2Co0.2O2 (NMC622) and LiNi0.8Mn0.1Co0.1O2 (NMC811) was found to facilitate the diffusion of surface alumina into the bulk after high-temperature annealing. By use of a variety of spectroscopic techniques, Al was seen to have a high bulk compatibility with higher Ni/Co content, and low bulk compatibility was associated with Mn in the transition metal layer. It was also noted that the cathode composition affected the observed morphology and surface chemistry of the coated material, which has an effect on electrochemical cycling. The presence of a high surface Li concentration and strong alumina diffusion into the bulk led to a smoother surface coating on NMC811 with no excess alumina aggregated on the surface. Structural characterization of pristine NMC particles also suggests surface Co segregation, which may act to mediate the diffusion of the Al from the surface to the bulk. The diffusion of Al into the bulk was found to be detrimental to the protection function of surface coatings leading to poor overall cyclability, indicating the importance of compatibility between surface coatings and bulk oxides on the electrochemical performance of coated cathode materials. These results are important in developing a better coating method for synthesis of next-generation cathode materials for lithium-ion batteries.

  17. Effects of β-spodumene on the phase development and densification of alumina/aluminium-titanate composites

    International Nuclear Information System (INIS)

    Manurunga, P.; Low, I.M.; O'Connor, B.H.; Kennedy, S.J.

    2000-01-01

    Full text: Spodumene (Li 2 O.Al 2 O 3 .4SiO 2 ) has a monoclinic α polymorph which is stable under ambient conditions and it transforms irreversibly at 1080 deg C to a tetragonal β polymorph which melts at 1423 deg C. Spodumene has been widely used in the glass and ceramic industry for decades as a lithia-bearing flux and low-expansion filler in whiteware bodies. It is also commonly used for making glasses and ceramics which are harder, smoother, chemical and thermal shock resistant. Recently, spodumene has been used as a liquid-phase sintering aid for the densification of alumina, mullite, and aluminium-titanate (AT). In this paper, we describe the use of dilatometry and high temperature neutron diffraction to study respectively the effect of β-spodumene additions (0-15 wt %) on the densification, and in-situ phase formation and abundances in alumina composites containing 30 wt% at temperatures in the range 1000-1400 deg C. These composites were produced using reaction sintering of alumina and rutile. Determination of relative phase abundances in these materials has been performed using the Rietveld refinement method. Results show that β-spodumene began to decompose by phase separation and partial melting at 1290 deg C, followed by complete melting at 1330 deg C. Formation of AT was observed to occur at 1310 deg C and its abundance increased with temperature. The presence of β-spodumene did not react with alumina or rutile to form additional phases. Up to 5 wt% β-spodumene was involved in the liquid-phase-sintering and densification of the alumina-AT composite. Addition of β-spodumene in excess of 5 wt% resulted in pronounced vitrification which partly recrystallised when cooled to room temperature. The presence of glassy phase has been verified by selected-area diffraction in transmission electron microscopy. Dilatometry results show that the presence of up to 5 wt% β-spodumene resulted in a lower onset of sintering temperature and improved densification

  18. Shear bond strength of a denture base acrylic resin and gingiva-colored indirect composite material to zirconia ceramics.

    Science.gov (United States)

    Kubochi, Kei; Komine, Futoshi; Fushiki, Ryosuke; Yagawa, Shogo; Mori, Serina; Matsumura, Hideo

    2017-04-01

    To evaluate the shear bond strengths of two gingiva-colored materials (an indirect composite material and a denture base acrylic resin) to zirconia ceramics and determine the effects of surface treatment with various priming agents. A gingiva-colored indirect composite material (CER) or denture base acrylic resin (PAL) was bonded to zirconia disks with unpriming (UP) or one of seven priming agents (n=11 each), namely, Alloy Primer (ALP), Clearfil Photo Bond (CPB), Clearfil Photo Bond with Clearfil Porcelain Bond Activator (CPB+Act), Metal Link (MEL), Meta Fast Bonding Liner (MFB), MR. bond (MRB), and V-Primer (VPR). Shear bond strength was determined before and after 5000 thermocycles. The data were analyzed with the Kruskal-Wallis test and Steel-Dwass test. The mean pre-/post-thermalcycling bond strengths were 1.0-14.1MPa/0.1-12.1MPa for the CER specimen and 0.9-30.2MPa/0.1-11.1MPa for the PAL specimen. For the CER specimen, the ALP, CPB, and CPB+Act groups had significantly higher bond strengths among the eight groups, at both 0 and 5000 thermocycles. For the PAL specimen, shear bond strength was significantly lower after thermalcycling in all groups tested. After 5000 thermocycles, bond strengths were significantly higher in the CPB and CPB+Act groups than in the other groups. For the PAL specimens, bond strengths were significantly lower after thermalcycling in all groups tested. The MDP functional monomer improved bonding of a gingiva-colored indirect composite material and denture base acrylic resin to zirconia ceramics. Copyright © 2016 Japan Prosthodontic Society. Published by Elsevier Ltd. All rights reserved.

  19. Influence of coprecipitation and mechanical mixture methods on the characteristics of nickel oxide-alumina composites

    International Nuclear Information System (INIS)

    Cordeiro, G.L.; Yoshito, W.K.; Ussui, V.; Lima, N.B. de; Lazar, D.R.R.

    2014-01-01

    Alumina-supported nickel catalysts are currently used in the reforming process due to low cost and high activity for hydrogen production from alcohols. In this work, the effect of preparation methods on nickel oxide-alumina based materials has been investigated. Nickel content was fixed at 15 wt%. Ceramic powders were obtained by coprecipitation in ammonia medium and mechanical mixture. Coprecipitated materials were calcined in air at 750 deg C to obtain the corresponding oxides. Materials obtained by mechanical mixture were prepared by wet milling of nickel oxide and alumina powders, both synthesized by precipitation and calcination in air at 450 and 750 deg C, respectively. Powders were characterized by X-ray diffraction, nitrogen gas sorption by applying the BET method, laser diffraction, scanning electron microscopy, electrophoretic mobility measurements for zeta potential determination and infrared spectroscopy. The results showed that coprecipitation method allowed the production of mixed oxides with high surface area (232,7 ± 3,2 m 2 .g -1 ) and normal granulometric distribution while mechanical mixture led to the formation of materials constituted by gamma alumina and nickel oxide phases, with low surface area (136,2 ± 0,5 m 2 .g -1 ) and bimodal granulometric distribution. (author)

  20. Repair bond strength of a resin composite to alumina-reinforced feldspathic ceramic

    NARCIS (Netherlands)

    Goia, Tamiye Simone; Pereira Leite, Fabiola Pessoa; Valandro, Luiz Felipe; Oezcan, Mutlu; Bottino, Marco Antonio

    2006-01-01

    This study compared the microtensile bond strength of a repair resin to an alumina-reinforced feldspathic ceramic (Vitadur-alpha, Vita) after 3 surface conditioning methods: Group 1, etching with 9.6% hydrofluoric acid for 1 minute plus rinsing and drying, followed by application of silane for 5

  1. Phase characterization of precipitated zirconia

    International Nuclear Information System (INIS)

    Gutzov, S.; Ponahlo, J.; Lengauer, C.L.; Beran, A.

    1994-01-01

    The phase compositions of undoped and europium-doped zirconia samples, obtained by precipitation and thermal treatment from 350 to 1,000 C, have been investigated by powder X-ray diffractometry, infrared spectroscopy, and cathodoluminescence spectroscopy. The low-temperature stabilization of tetragonal zirconia is mainly controlled by the presence of anion additives, such as ammonium chloride. The influences of the crystallite size is less important. Cathodoluminescence spectra show a structural similarity between tetragonal and amorphous zirconia

  2. Ceramic core–shell composites with modified mechanical properties prepared by thermoplastic co-extrusion

    Czech Academy of Sciences Publication Activity Database

    Kaštyl, J.; Chlup, Zdeněk; Clemens, F.; Trunec, M.

    2015-01-01

    Roč. 35, č. 10 (2015), s. 2873-2881 ISSN 0955-2219 R&D Projects: GA MŠk(CZ) ED1.1.00/02.0068 Institutional support: RVO:68081723 Keywords : Alumina * Zirconia toughened alumina * Co-extrusion * Composite * Mechanical properties1 Subject RIV: JH - Ceramic s, Fire-Resistant Materials and Glass Impact factor: 2.933, year: 2015

  3. Cyclic Creep and Recovery Behavior of Nextel(Trademark) 720/Alumina Ceramic Matrix Composite at 1200deg C in Air and in Steam Environments

    Science.gov (United States)

    2007-09-01

    cement . Composites today are everyday items. As technology advances so does the need for composites for advanced materials. Aerospace has taken...Furthermore, microstructural deformational failure mechanisms present in air and in steam environments are explored. 4 II. Background 2.1...is processed at high temperatures [6, 2]. Common types of ceramic matrix materials being studied are alumina, silicon nitride and silicon carbide

  4. Evaluation of Effect of Zirconia Surface Treatment, Using Plasma of Argon and Silane, on the Shear Bond Strength of Two Composite Resin Cements.

    Science.gov (United States)

    Kaimal, Aswathy; Ramdev, Poojya; Shruthi, C S

    2017-08-01

    Yttria stabilised tetragonal zirconia opens new vistas for all ceramic restoration by the mechanism of transformation toughening, making it much stronger compared to all other ceramic materials. Currently, it is the most recent core material for all ceramic fixed partial dentures due to its ability to withstand high simulated masticatory loads. Problems which have been reported with zirconia restorations involve the core cement interface leading to loss of retention of the prosthesis. Different reasons which have been reported for the same include the lack of adhesion between zirconia and commonly used cements due to absence of silica phase which makes zirconia not etchable. In addition, the hydrophobic nature of zirconia causes low wettability of zirconia surface by the adhesive cements which are commonly used. The purpose of this in vitro study was to compare and evaluate the effect of two pre-treatments of zirconia, using plasma of argon and silane, on the shear bond strength values of two composite resin cements to zirconia and to evaluate the failure pattern of the debonded areas using stereomicroscopic analysis. Sixty zirconia discs (10 mm×2 mm) were randomly divided into three groups (n=20), following surface treatment, with airborne particle abrasion, using 110 µm Al2O3: Group I (control), Group II (plasma of argon cleaning), and Group III (application of silane primer). Each group had two subgroups based on the type of resin cement used for bonding: subgroup A; Rely X Ultimate (3M ESPE) and subgroup B; Panavia F (Kuraray). In subgroup A, Rely X universal silane primer and in subgroup B Clearfil ceramic primer was used. Shear bond strengths were determined after water storage for one day and thermocycling for 5000 cycles. Data (megapascal) were analyzed using ANOVA and Bonferroni test. Specimens were subjected to stereomicroscopic analysis, for evaluation of failure pattern. Group III produced the highest shear bond strength followed by Group II and Group

  5. Synthesis of alumina/YAG 20 vol% composite by co-precipitation

    Directory of Open Access Journals (Sweden)

    Radosław Lach

    2011-12-01

    Full Text Available Co-precipitation of alumina/YAG precursor from aluminum and yttrium nitrate solution with ammonium carbonate results in dawsonite. Its crystallographic parameters differ from the compound precipitated with no yttrium additive. It suggests that yttrium ions become incorporated into the dawsonite structure. The DSC/TG and X-ray diffraction measurements show decomposition of dawsonite at elevated temperatures resulting in γ-Al2O3 and then δ- and θ-alumina modifications. Full transformation to α-Al2O3 and YAG occurs at temperatures higher than 1230°C. Starting powder for the sintering experiments was prepared using the coprecipitated precursor calcined at 600°C. Seeding of such powder with 5 wt.% α-Al2O3 results in material of 98% density at 1500°C. Much lower densification show compacts of unseeded powder.

  6. Tribological studies of composite material based on CuZn38Al2Mn1Fe brass strengthened with δ-alumina fibres

    Directory of Open Access Journals (Sweden)

    J. W. Kaczmar

    2010-10-01

    Full Text Available The results of tribological studies (friction coefficient, wear resistance of the frictional couple of composite material based on CuZn38Al2Mn1Fe brass strengthened with δ-alumina fibres (Saffil and cast iron are shown in this paper. The wear investigations were conducted applying the tribological pin-on-disc tester and the friction forces between composite materials containing 10 and 20 vol. % of δ-alumina fibres (Saffil and cast iron were registered. Wear was determined on the base of the specimen mass loss after 1, 3,5 and 8.5 km of friction distance.

  7. Parametric Study for the Effect of Suspension Composition on Electrophoretic Deposition of Zirconia

    Directory of Open Access Journals (Sweden)

    Alaa Abdul hasan Atiyah

    2018-02-01

    Full Text Available Electrophoretic deposition (EPD is continued to be a major activity of science and technology in view of its advantages of controlling the deposit thickness, morphology, and microstructure. The method enables the formation of films on substrates of complex geometry that suits for various applications including biomaterials. However, the method involves controlling of various process parameters, which are of vital effects on the properties of the deposit. Besides, deposition of zirconia nano particles is vital for production of parts used in restorative dentistry. This work was a study the effect of polyethylene glycol polymer as a binder-suspension agent, the amount the solid loading (zirconia particles, and the effect of the toluene as a dielectric liquid, on the final thickness and green density of the deposed parts.

  8. Composite reinforced alumina ceramics with titan and lantana for use in coating storage tanks and transport of crude oil

    International Nuclear Information System (INIS)

    Mendes, C.E.; Rego, S.A.B.C.; Oliveira, J.C.S.; Ferreira, R.A. Sanguinetti; Yadava, Y.P.

    2011-01-01

    The objective of this work is to use ceramics to improve the performance of the tanks that store and transport crude oil and which use metallic materials for their manufacture. These tanks in contact with crude oil undergo a process of degradation on their surfaces, since crude oil is a highly corrosive substance. And in turn ceramic materials have good stability in hostile environments. However, they are inherently fragile for display little plastic deformation. Therefore, the choice of a ceramic composite alumina-titania-lantana has high mechanical strength and high toughness which were produced by thermo-mechanical processing. These composites were sintered at 1350 ° C for 36 hours, and it was held Vickers hardness testing and microstructural characterization to assess their surfaces before and after the attack by crude to use such material as ceramic coating. These results will be presented at the congress. (author)

  9. Zirconia/Hydroxyapatite Composites Synthesized Via Sol-Gel: Influence of Hydroxyapatite Content and Heating on Their Biological Properties.

    Science.gov (United States)

    Bollino, Flavia; Armenia, Emilia; Tranquillo, Elisabetta

    2017-07-05

    Zirconia (ZrO₂) and zirconia-based glasses and ceramics are materials proposed for use in the dental and orthopedic fields. In this work, ZrO₂ glass was modified by adding different amounts of bioactive and biocompatible hydroxyapatite (HAp). ZrO₂/HAp composites were synthesized via the sol-gel method and heated to different temperatures to induce modifications of their chemical structure, as ascertained by Fourier transform infrared spectroscopy (FTIR) analysis. The aim was to investigate the effect of both HAp content and heating on the biological performances of ZrO₂. The materials' bioactivity was studied by soaking samples in a simulated body fluid (SBF). FTIR and scanning electron microscopy (SEM)) analyses carried out after exposure to SBF showed that all materials are bioactive, i.e., they are able to form a hydroxyapatite layer on their surface. Moreover, the samples were soaked in a solution containing bovine serum albumin (BSA). FTIR analysis proved that the synthesized materials are able to adsorb the blood protein, the first step of cell adhesion. WST-8 ([2-(2-methoxy-4-nitrophenyl)-3-(4-nitrophenyl)-5-(2,4-disulfophenyl)-2H-tetrazolium, monosodium salt]) assay showed that no cytotoxicity effects were induced by the materials' extract. However, the results proved that bioactivity increases with both the HAp content and the temperature used for the thermal treatment, whereas biocompatibility increases with heating but is not affected by the HAp content.

  10. Part I. Corrosion studies of continuous alumina fiber reinforced aluminum-matrix composites. Part II. Galvanic corrosion between continuous alumina fiber reinforced aluminum-matrix composites and 4340 steel

    Science.gov (United States)

    Zhu, Jun

    Part I. The corrosion performance of continuous alumina fiber reinforced aluminum-matrix composites (CF-AMCs) was investigated in both the laboratory and field environments by comparing them with their respective monolithic matrix alloys, i.e., pure Al, A1-2wt%Cu T6, and Al 6061 T6. The corrosion initiation sites were identified by monitoring the changes in the surface morphology. Corrosion current densities and pH profiles at localized corrosion sites were measured using the scanning-vibrating electrode technique and the scanning ion-selective electrode technique, respectively. The corrosion damage of the materials immersed in various electrolytes, as well as those exposed in a humidity chamber and outdoor environments, was evaluated. Potentiodynamic polarization behavior was also studied. The corrosion initiation for the composites in 3.15 wt% NaCl occurred primarily around the Fe-rich intermetallic particles, which preferentially existed around the fiber/matrix interface on the composites. The corrosion initiation sites were also caused by physical damage (e.g., localized deformation) to the composite surface. At localized corrosion sites, the buildup of acidity was enhanced by the formation of micro-crevices resulting from fibers left in relief as the matrix corroded. The composites that were tested in exposure experiments exhibited higher corrosion rates than their monolithic alloys. The composites and their monolithic alloys were subjected to pitting corrosion when anodically polarized in the 3.15 wt% NaCl, while they passivated when anodically polarized in 0.5 M Na2SO4. The experimental results indicated that the composites exhibited inferior corrosion resistance compared to their monolithic matrix alloys. Part II. Galvanic corrosion studies were conducted on CF-AMCs coupled to 4340 steel since CF-AMCs have low density and excellent mechanical properties and are being considered as potential jacketing materials for reinforcing steel gun barrels. Coupled and

  11. Thermal Conductivity of Al2O3–ZrO2 Composite Ceramics

    Czech Academy of Sciences Publication Activity Database

    Hostaša, J.; Pabst, W.; Matějíček, Jiří

    2011-01-01

    Roč. 94, č. 12 (2011), s. 4404-4409 ISSN 1551-2916 Institutional research plan: CEZ:AV0Z20430508 Keywords : alumina * zirconia * composites * thermal conductivity * model Subject RIV: JH - Ceramics, Fire-Resistant Materials and Glass

  12. Bonding promotion of resin composite to silica-coated zirconia implant surface using a novel silane system.

    Science.gov (United States)

    Matinlinna, Jukka P; Choi, Andy H; Tsoi, James Kit-Hon

    2013-03-01

    Bonding of restorative materials in dentistry may be enhanced significantly by the use of engineered silane blends. Trialkoxy silane esters have the unique property to unite dissimilar materials. Silanization is required when cementing the crown or the abutment on a silica-coated zirconia subgingival implant surface with an organophosphate-resin-composite. In this laboratory study, we report about our latest findings in laboratory experiments on experimental silane primers. In the adhesion promotion of resin-composites to the zirconia implant surface using four experimental blends, a so-called "Novel Silane System", consisting of a functional silane (3-acryloxypropyltrimethoxysilane, 3-isocyanatopropyltriethoxysilane, 3-glycidoxypropyltrimethoxysilane and 3-styrylethyltrimethoxysilane) and a cross-linking silane, bis-1,2-(triethoxysilyl)ethane, were mixed in a water/ethanol solvent system with a pH of 4.5, and applied onto silica-coated planar zirconia specimens. A resin composite stub (with a bonding area diameter of 2.0 mm) was cemented using a polypropylene mold. Initial shear bond strengths (baseline values) were measured of specimens after dry storage and after thermo-cycling between 5.0 ± 0.5°C and 55.0 ± 0.5°C. As the control was a dental prehydrolyzed ready-to-use silane product. All the values for shear bond strength test were significantly increased (P > 0.05) during thermo-cycling. The results showed that the highest shear bond strength was obtained for 3-glycidoxypropyltrimethoxysilane +bis-1,2-(triethoxysilyl)ethane in both dry and thermo-cycled conditions with stress values of 11.04 and 14.89 MPa, respectively. The lowest values were found for the control silane in both dry and thermo-cycled conditions with stress values of 4.5 and 6.5 MPa, respectively. Silanization with a novel silane system yielded significantly higher shear bond strength than the control silane (a 3-methacryloxypropyltrimethoxysilane containing). We have introduced a

  13. Thermal Shock Resistance of Stabilized Zirconia/Metal Coat on Polymer Matrix Composites by Thermal Spraying Process

    Science.gov (United States)

    Zhu, Ling; Huang, Wenzhi; Cheng, Haifeng; Cao, Xueqiang

    2014-12-01

    Stabilized zirconia/metal coating systems were deposited on the polymer matrix composites by a combined thermal spray process. Effects of the thicknesses of metal layers and ceramic layer on thermal shock resistance of the coating systems were investigated. According to the results of thermal shock lifetime, the coating system consisting of 20 μm Zn and 125 μm 8YSZ exhibited the best thermal shock resistance. Based on microstructure evolution, failure modes and failure mechanism of the coating systems were proposed. The main failure modes were the formation of vertical cracks and delamination in the outlayer of substrate, and the appearance of coating spallation. The residual stress, thermal stress and oxidation of substrate near the substrate/metal layer interface were responsible for coating failure, while the oxidation of substrate near the substrate/coating interface was the dominant one.

  14. Microtensile bond strength of a resin cement to glass infiltrated zirconia-reinforced ceramic : The effect of surface conditioning

    NARCIS (Netherlands)

    Amaral, R; Ozcan, M; Bottino, MA; Valandro, LF

    Objectives. This study evaluated the effect of three surface conditioning methods on the microtensile bond strength of resin cement to a glass-infiltrated zirconia-reinforced alumina-based core ceramic. Methods. Thirty blocks (5 x 5 x 4 mm) of In-Ceram Zirconia ceramics (In-Ceram Zirconia-INC-ZR,

  15. Microtensile bond strength of a resin cement to glass infiltrated zirconia-reinforced ceramic: The effect of surface conditioning

    NARCIS (Netherlands)

    Amaral, R.; Ozcan, M.; Bottino, M.A.; Valandro, L.F.

    2006-01-01

    Objectives. This study evaluated the effect of three surface conditioning methods on the microtensile bond strength of resin cement to a glass-infiltrated zirconia-reinforced alumina-based core ceramic. Methods. Thirty blocks (5 x 5 x 4 mm) of In-Ceram Zirconia ceramics (In-Ceram Zirconia-INC-ZR,

  16. Synthesis of nickel oxide - zirconia composites by coprecipitation route followed by hydrothermal treatment

    International Nuclear Information System (INIS)

    Yoshito, Walter Kenji; Ussui, Valter; Lazar, Dolores Ribeiro Ricci; Paschoal, Jose Octavio Armani

    2009-01-01

    Nickel oxide-yttria stabilized zirconia (NiO-YSZ) for use as solid oxide fuel cell anode were synthesized by coprecipitation to obtain amorphous zirconia and crystallized β-nickel gels of the corresponding metal hydroxides. Hydrothermal treatment at 200°C and 220 psi from 2 up to 16 hours, under stirring, was performed to produce nanocrystalline powder. The as-synthesized powders were uniaxially pressed and sintered in air. Powders were characterized by X-ray diffraction, laser scattering, scanning and transmission electron microscopy (SEM/TEM), gas adsorption technique (BET) and TGDTA thermal analysis. Ceramic samples were characterized by dilatometric analysis and density measurements by Archimedes method. The characteristics of hydrothermally synthesized powders and compacts were compared to those produced without temperature and pressure application. Crystalline powders were obtained after hydrothermal process, excluding the calcination step from this route. The specific surface area of powders decreases with increasing time of hydrothermal treatment while the agglomerate mean size is not affected by this parameter. (author)

  17. Fabrication and Enhanced Thermoelectric Properties of Alumina Nanoparticle-Dispersed Bi0.5Sb1.5Te3 Matrix Composites

    Directory of Open Access Journals (Sweden)

    Kyung Tae Kim

    2013-01-01

    Full Text Available Alumina nanoparticle-dispersed bismuth-antimony-tellurium matrix (Al2O3/BST composite powders were fabricated by using ball milling process of alumina nanoparticle about 10 nm and p-type bismuth telluride nanopowders prepared from the mechanochemical process (MCP. The fabricated Al2O3/BST composite powders were a few hundreds of nanometer in size, with a clear Bi0.5Sb1.5Te3 phase. The composite powders were consolidated into p-type bulk composite by spark plasma sintering process. High-resolution TEM images reveal that alumina nanoparticles were dispersed among the grain boundary or in the matrix grain. The sintered 0.3 vol.% Al2O3/BST composite exhibited significantly improved power factor and reduced thermal conductivity in the temperature ranging from 293 to 473 K compared to those of pure BST. From these results, the highly increased ZT value of 1.5 was obtained from 0.3 vol.% Al2O3/BST composite at 323 K.

  18. X-ray diffraction analysis of residual stress in zirconia dental composites

    Science.gov (United States)

    Allahkarami, Masoud

    Dental restoration ceramic is a complex system to be characterized. Beside its essential biocompatibility, and pleasant appearance, it requires being mechanically strong in a catastrophic loading environment. Any design is restricted with geometry boundary and material property limits. Inspired by natural teeth, a multilayer ceramic is a smart way of achieving an enhanced restoration. Bi-layers of zirconia core covered by porcelain are known as one of the best multilayer restorations. Residual stresses may be introduced into a bi-layer dental ceramic restoration during its entire manufacturing process due to thermal expansion and elastic property mismatch. It is impossible to achieve a free of residual stresses bi-layer zirconia-porcelain restoration. The idea is to take the advantage of residual stress in design in such a way to prevent the crack initiation and progression. The hypothesis is a compressive residual stress at external contact surface would be enabling the restoration to endure a greater tensile stress. Optimizing the layers thickness, manufacturing process, and validating 3D simulations require development of new techniques of thickness, residual stresses and phase transformation measurement. In the present work, a combined mirco-tomography and finite element based method were adapted for thickness measurement. Two new 2D X-ray diffraction based techniques were adapted for phase transformation area mapping and combined phase transformation and residual stress measurement. Concerning the complex geometry of crown, an efficient method for X-ray diffraction data collection mapping on a given curved surface was developed. Finally a novel method for 3D dimensional x-ray diffraction data collection and visualization were introduced.

  19. Synthesis and characterization of interpenetrating phase ceramic metal composites

    International Nuclear Information System (INIS)

    Kanwal, T.

    2011-01-01

    Alumina powder was sintered in MW furnace under vacuum, without vacuum and conventional sintering furnace at different temperatures followed by characterization to observe the effect of sintering mode. Zirconia-Nickel and Alumina-Nickel systems were selected to study the effect of metallic phase interconnectivity on the electrical and thermal behavior in interpenetrating phase composites (IPCs). In order to obtain the homogenous mixture of Alumina and Nick powders, a detailed investigation was performed on the de-agglomeration and prop mixing of powders. Sintering parameters were optimized for the homogenization o Alumina with Nickel in planetary ball mill without sticking of powders with jar.- Homogenization of Zirconia-Nickel and Alumina-Nickel powders was perform using planetary ball mill as well as pestle mortar. Compaction of composites was performed uniaxially and sintering was carried in microwave furnace, tubular furnace with Argon environment and in vacuum sintering furnace. Electrical and thermal behavior of microwave as well as conventionally sintered ZrO/sub 2/-Ni and Al/sub 2/O/sub 3/-Ni IPCs was also observed. Electrical behavior of Composites was characterized b determining the impedance of the composites. To find the percolation limit for both Alumina-Nickel and Zirconia-Nickel composite systems the real part of impedance was used. On the basis of electrical characterization, samples were selected for SEM, BET surface area and CTE analysis. SEM of selected samples was performed t observe the connectivity of Nickel in composites. Finally, the effect of percolation limit on thermal behavior of IPCs was investigated with the help of CTE. (author)

  20. Structural and Chemical Analysis of the Zirconia-Veneering Ceramic Interface.

    Science.gov (United States)

    Inokoshi, M; Yoshihara, K; Nagaoka, N; Nakanishi, M; De Munck, J; Minakuchi, S; Vanmeensel, K; Zhang, F; Yoshida, Y; Vleugels, J; Naert, I; Van Meerbeek, B

    2016-01-01

    The interfacial interaction of veneering ceramic with zirconia is still not fully understood. This study aimed to characterize morphologically and chemically the zirconia-veneering ceramic interface. Three zirconia-veneering conditions were investigated: 1) zirconia-veneering ceramic fired on sandblasted zirconia, 2) zirconia-veneering ceramic on as-sintered zirconia, and 3) alumina-veneering ceramic (lower coefficient of thermal expansion [CTE]) on as-sintered zirconia. Polished cross-sectioned ceramic-veneered zirconia specimens were examined using field emission gun scanning electron microscopy (Feg-SEM). In addition, argon-ion thinned zirconia-veneering ceramic interface cross sections were examined using scanning transmission electron microscopy (STEM)-energy dispersive X-ray spectrometry (EDS) at high resolution. Finally, the zirconia-veneering ceramic interface was quantitatively analyzed for tetragonal-to-monoclinic phase transformation and residual stress using micro-Raman spectroscopy (µRaman). Feg-SEM revealed tight interfaces for all 3 veneering conditions. High-resolution transmission electron microscopy (HRTEM) disclosed an approximately 1.0-µm transformed zone at sandblasted zirconia, in which distinct zirconia grains were no longer observable. Straight grain boundaries and angular grain corners were detected up to the interface of zirconia- and alumina-veneering ceramic with as-sintered zirconia. EDS mapping disclosed within the zirconia-veneering ceramic a few nanometers thick calcium/aluminum-rich layer, touching the as-sintered zirconia base, with an equally thick silicon-rich/aluminum-poor layer on top. µRaman revealed t-ZrO2-to-m-ZrO2 phase transformation and residual compressive stress at the sandblasted zirconia surface. The difference in CTE between zirconia- and the alumina-veneering ceramic resulted in residual tensile stress within the zirconia immediately adjacent to its interface with the veneering ceramic. The rather minor chemical

  1. Low Energy Surface Activation of Zirconia Based Restorations.

    Science.gov (United States)

    Aboushelib, Moustafa N

    2016-03-01

    To evaluate the influence of low energy surface activation technique on the biaxial flexure strength of zirconia frameworks. Zirconia discs were prepared by cutting CAD/CAM zirconia blocks. Sintered discs were airborne particle abraded using one of the following particles: 30 μm alumina particles, 50 μm alumina particles, or modified round edges 30 μm alumina particles at low pressure. Scanning electron microscopy, x-ray diffraction analysis, surface roughness, and biaxial flexure strength tests were performed (n = 20). Fractured specimens were fractographically analyzed (α = 0.05). Low energy surface activation resulted in 7% monoclinic crystallographic transformation, increasing surface roughness from 0.05 to 0.3 μm and in significant increase in biaxial flexure strength (1718 MPa) compared 30 μm (1064 MPa), 50 μm (1210 MPa), and as-sintered specimens (1150 MPa). Low energy surface activation of zirconia specimens improved the biaxial flexure strength of zirconia frameworks without creation of surface damage. Clinical implications: by controlling particle size and shape of alumina, the flexure strength of zirconia restorations could be increased usinglow pressure particle abrasion.

  2. How to Bond Zirconia: The APC Concept.

    Science.gov (United States)

    Blatz, Markus B; Alvarez, Marcela; Sawyer, Kimiyo; Brindis, Marco

    2016-10-01

    Zirconia has become one of the most popular materials in dentistry. New high-translucent zirconia ceramics have favorable optical properties and can be applied as monolithic full-contour restorations in various clinical indications for posterior and anterior teeth. However, having reliable cementation protocols is fundamental for clinical success of indirect ceramic dental restorations, including those made from zirconia materials. Resin bonding supports ceramic restorations and is necessary for onlays, laminate veneers, and resinbonded fixed dental prostheses. The APC zirconia-bonding concept is based on decades of research on how to achieve high and long-term durable bond strengths to high-strength ceramics. It includes three practical steps: (A) airparticle abrasion, (P) zirconia primer, and (C) adhesive composite resin. This article discusses the history and development of high-translucent zirconia and explains the necessity for proper cementation. The rationale and science behind a simplified zirconia-bonding concept is explained and illustrated with a clinical case presentation.

  3. Influence of different surface treatments on the short-term bond strength and durability between a zirconia post and a composite resin core material.

    Science.gov (United States)

    Akgungor, Gokhan; Sen, Deniz; Aydin, Murat

    2008-05-01

    Reliable bonding between zirconia posts and composite resin core materials is difficult to achieve because of the smooth surface texture and lack of silica content of zirconia posts. The purpose of this study was to evaluate the effect of different surface treatments on the short-term bond strength and durability between a zirconia post and a composite resin core material. Eighty zirconia posts were divided into 4 groups (n=20). Specimens received 1 of 4 different surface treatments: group AIRB, airborne-particle abrasion; group TSC-SIL, tribochemical silica coating (CoJet system) and silanization (ESPE Sil); group AIRB-BSIL, airborne-particle abrasion and MDP-containing primer (Clearfil SE Bond Primer)/silane coupling agent (Clearfil Porcelain Bond Activator) mixture application; and group TSC-BSIL, tribochemical silica coating and MDP-containing primer/silane coupling agent mixture application. Average surface roughness (Ra) of zirconia posts produced by airborne-particle abrasion or silica coating was measured using an optical profilometer. Composite resin core foundations (Build-it FR) were formed using transparent acrylic resin tubes (12mm in length and 7mm in diameter). Each group was further divided into 2 subgroups of 10 specimens and stored in distilled water at 37 degrees C, either for 24 hours or for 150 days with 37,500 thermal cycles between 5 degrees C and 55 degrees C, with a dwell time of 30 seconds. Following water storage, the specimens were sectioned perpendicular to the bonded interface into 2-mm-thick post-and-core specimens under water cooling. Push-out tests were performed with a universal testing machine at a crosshead speed of 0.5mm/min. Debonded post surfaces were examined with SEM. Data were analyzed with 1- and 2-way ANOVA and Tukey multiple comparison tests (alpha=0.05). No significant differences were detected between the Ra values of airborne-particle-abraded and silica-coated specimens (P=.781). The short-term mean bond strengths for

  4. Evaluation of four surface coating treatments for resin to zirconia bonding.

    Science.gov (United States)

    Liu, Dan; Pow, Edmond H N; Tsoi, James Kit-Hon; Matinlinna, Jukka P

    2014-04-01

    To compare the effects of four surface coating methods on resin to zirconia shear bond strength. Eighty pre-sintered zirconia discs were prepared and randomly divided into five study groups according to the corresponding methods of surface treatments as follows: group C (control group, fully sintered without any surface treatment), group S (fully sintered and then sandblasted with silica coated alumina powder), group G (fully sintered and then coated with glazing porcelain followed by acid etching), group Si (pre-coated with silica slurry then fully sintered), and group Z (coated with zirconia particles and then fully sintered). The observation of surface morphology and elemental composition analysis were conducted by SEM and EDX. Self-adhesive resin cement stubs (diameter 3.6mm and height 3mm) were then bonded on the zirconia discs with a cylindrical shape. Both initial and artificial aged (including 30-day water storage, thermal cycling for 3000 and 6000 cycles) shear bond strengths were then evaluated. All the tested coating methods showed significantly higher shear bond strengths than the control group, in both dry and aged conditions. Group S produced the strongest initial zirconia/resin bonding (19.7MPa) and the control group had the lowest value (8.8MPa). However, after thermal cycling, group Z exhibited the highest mean value. All the samples in the control group failed in the thermal cycling. Both different coating methods (ptreatments (pcoating might be a reliable way in enhancing adhesion between resin and zirconia. Copyright © 2013 Elsevier Ltd. All rights reserved.

  5. On the drop-weight testing of alumina/aluminum laminated composites

    Indian Academy of Sciences (India)

    Laminated composites with ceramic front layers and metallic or composite backing layers have gained attractiveness as lightweight armours, as they exhibit the same ballistic performance with lower areal densities as compared to steels. Drop-weight testing (DWT) has potential for evaluating the low velocity impact ...

  6. Zirconia-fluorapatite materials produced by HIP.

    Science.gov (United States)

    Adolfsson, E; Hermansson, L

    1999-07-01

    Composites of tetragonal zirconia and fluorapatite were sealed in steel tubes and hot isostatically pressed at 1200 degrees C. The phases formed in the samples were evaluated by X-ray powder diffraction. When the composites contained larger amounts of fluorapatite, the tetragonal zirconia changed gradually into the cubic phase with decreasing zirconia content. These phase changes occurred due to a transfer of calcium from fluorapatite, which acted as an additional dopant in zirconia. Small amounts of monoclinic zirconia were also present in all samples. The cell dimension in fluorapatite was changed with the composition of the composite. However, decomposition of the fluorapatite was not possible to detect. Vickers hardness and fracture toughness were measured and ranged from 5.1 to 10.8 GPa and 0.9-5.5 MPam1/2, respectively. Microstructures in the composites were studied with scanning electron microscopy.

  7. RELATION BETWEEN PARTICLES SIZE OF RAW MATERIALS AND PROPERTIES OF MULLITE–ZrO2 COMPOSITES PREPARED BY REACTION-SINTERING

    Directory of Open Access Journals (Sweden)

    M. RAHMANI

    2012-09-01

    Full Text Available In this investigation, the mullite–zirconia composites were prepared by reaction-sintering of alumina and zircon powder. Besides, the slip casting method was employed for fabrication of these composites and different times of milling process were used for reducing the particles size of raw materials. Then, the effect of raw materials particles size on the properties of these composites was investigated. The physical properties, fracture toughness, flexural strength, phase composition and microstructure of these composites after firing at 1600°C were studied. The results showed that the milling time and then, particles size of raw materials have a great effect on the phase composition and properties of mullite–zirconia composites. The formation of tetragonal-zirconia is favored by reducing of particle size which, leads to increasing of the fracture toughness and flexural strength of these composites.

  8. Synthesis and Characterization of Nickel-Alumina Composites from Recycled Nickel Powder

    OpenAIRE

    Karayannis, V. G.; Moutsatsou, A. K.

    2012-01-01

    The recycling of metallic waste to create more valuable materials and their valorization into upgraded metal-based composites constitutes an important field of study. The composite industry nowadays considers environmental improvements as important as other properties of the materials. In the present paper, nickel powder was recycled from ferrous scrap, a low-cost and largely available material, by an effective hydrometallurgical recovery process. Then, this recycled powder was successfully u...

  9. Modeling and multi-objective optimization of powder mixed electric discharge machining process of aluminum/alumina metal matrix composite

    Directory of Open Access Journals (Sweden)

    Gangadharudu Talla

    2015-09-01

    Full Text Available Low material removal rate (MRR and high surface roughness values hinder large-scale application of electro discharge machining (EDM in the fields like automobile, aerospace and medical industry. In recent years, however, EDM has gained more significance in these industries as the usage of difficult-to-machine materials including metal matrix composites (MMCs increased. In the present work, an attempt has been made to fabricate and machine aluminum/alumina MMC using EDM by adding aluminum powder in kerosene dielectric. Results showed an increase in MRR and decrease in surface roughness (Ra compared to those for conventional EDM. Semi empirical models for MRR and Ra based on machining parameters and important thermo physical properties were established using a hybrid approach of dimensional and regression analysis. A multi response optimization was also performed using principal component analysis-based grey technique (Grey-PCA to determine optimum settings of process parameters for maximum MRR and minimum Ra within the experimental range. The recommended setting of process parameters for the proposed process has been found to be powder concentration (Cp = 4 g/l, peak current (Ip = 3 A, pulse on time (Ton = 150 μs and duty cycle (Tau = 85%.

  10. Exceptionally strong and robust millimeter-scale graphene–alumina composite membranes

    International Nuclear Information System (INIS)

    Berdova, Maria; Franssila, Sami; Perros, Alexander Pyymaki; Kim, Wonjae; Riikonen, Juha; Li, Changfeng; Lipsanen, Harri; Ylitalo, Tuomo; Kassamakov, Ivan; Hæggström, Edward; Heino, Jouni

    2014-01-01

    Graphene has attracted attention as a potential strengthening material and functional component in suspended membranes as utilized in micro and nanosystems. Development of a practical and scalable fabrication process is a necessary step to allow the exceptional material properties of graphene to be fully exploited in composite structures. Using standard and scalable microfabrication processes, we fabricated free-standing chemical vapor deposition monolayer graphene-reinforced Al 2 O 3 composite membranes, 0.5 mm in diameter, that are strong and robust. Bulge tests revealed that the graphene reinforcement increased the membrane fracture strength by a factor of at least three and maximum sustainable strain from 0.28% to at least 0.69%. We show that the graphene-reinforced membranes are even tolerant to significant cracking without loss of membrane integrity. The graphene composite membranes’ freestanding area of ∼200 000 μm 2 is almost a thousand times larger than suspended graphene membranes reported elsewhere. The presented graphene composite membranes may be seen as representing an interesting new class of durable composite materials warranting further study and having potential for broad applicability in a variety of fields. (paper)

  11. Fabrication of a segmented composite stainless steel-alumina discharge tube for a theta-pinch coil

    International Nuclear Information System (INIS)

    Dickinson, J.M.; Stoddard, S.D.; Muller, J.F.

    1975-11-01

    An 80-mm-diam segmented discharge tube that simulated in a simplified way the blanket and first wall of the Reference Theta-Pinch Reactor (RTPR) has been constructed. The segments were fabricated by plasma-arc spraying an alumina coating on tubular stainless steel trapezoids. These were laid up to form a cylinder that was contained in a fully dense alumina vacuum tube. The fabrication processes are discussed in detail

  12. Fracture performance of computer-aided manufactured zirconia and alloy crowns

    NARCIS (Netherlands)

    Rosentritt, M.; Behr, M.; Thaller, C.; Rudolph, H.; Feilzer, A.J.

    2009-01-01

    Objective: To compare the fracture resistance and fracture performance of CAD/CAM zirconia and alloy crowns. Method and Materials: One electrophoretic deposition alumina ceramic (Wolceram, Wolceram) and 4 zirconia-based systems (ce.novation, ce.novation; Cercon, DeguDent; Digizon, Amann Girrbach;

  13. Microstructure-property relationships of chemically vapor deposited zirconia fiber coating for environmentally durable silicon carbide/silicon carbide composites

    Science.gov (United States)

    Li, Hao

    In SiC/SiC ceramic matrix composites, toughness is obtained by adding a fiber coating, which provides a weak interface for crack deflection and debonding between the fiber and the matrix. However, the most commonly used fiber coatings, carbon and boron nitride, are unstable in oxidative environments. In the present study, the feasibility of using a chemically vapor deposited zirconia (CVD-ZrO2) fiber coating as an oxidation-resistant interphase for SiC/SiC composites was investigated. A study of morphological evolution in the CVD-ZrO2 coating suggested that a size-controlled displacive phase transformation from tetragonal ZrO2 ( t-ZrO2) to monoclinic ZrO2 (m-ZrO 2) was the key mechanism responsible for the weak interface behavior exhibited by the ZrO2 coating. It appeared that a low oxygen partial pressure in the CVD reactor chamber was essential for the nucleation of t-ZrO2 and therefore was responsible for the delamination behavior. With this understanding of the weak interface mechanism, minicomposite specimens containing various ZrO2 fiber coating morphologies were fabricated and tested. A fractographic analysis showed that in-situ fiber strength and minicomposite failure loads were strongly dependent on the phase contents and microstructure of the ZrO2 coating. We determined that an optimum microstructure of the ZrO2 coating should contain a predelaminated interface surrounded by a dense outer layer. The outer layer was needed to protect the fiber from degradation during the subsequent SiC matrix infiltration procedure. A preliminary tensile stress-rupture study indicated that the ZrO2 coating exhibited promising performance in terms of providing the weak interface behavior and maintaining the thermal and oxidative stability at elevated temperatures.

  14. The effect of ceramic primer on shear bond strength of resin composite cement to zirconia: a function of water storage and thermal cycling.

    Science.gov (United States)

    Keul, Christine; Liebermann, Anja; Roos, Malgorzata; Uhrenbacher, Julia; Stawarczyk, Bogna; Ing, Dipl

    2013-11-01

    The authors investigated the use of ceramic primers combined with self-adhesive resin composite cements on the shear bond strength (SBS) to zirconia and compared them with one conventional resin composite cement. The authors divided zirconia substrates (N = 550) into three groups: RelyX Unicem Aplicap self-adhesive universal resin composite cement (3M ESPE, St. Paul, Minn.) (group A) (n = 220); G-CEM Capsule self-adhesive resin composite cement (GC Europe, Leuven, Belgium) (group B) (n = 220); and Panavia 21 with Clearfil Porcelain Bond Activator and Clearfil SE Bond primer (n = 110) (Kuraray Dental, Tokyo) used as a standard comparison (SC). The authors examined the self-adhesive resin composite cements without (0) and with (1) the use of a ceramic primer. They measured SBS initially (37°C for three hours), after water storage (37°C for one, four, nine, 16 or 25 days) and after thermal cycling (5°C and 55°C for 1,500, 6,000, 13,500, 24,000 or 37,500 cycles). The authors analyzed data by using descriptive statistics, the Mann-Whitney test, the Kruskal-Wallis test and a χ(2) test. Application of a ceramic primer did not result in a negative impact on SBS. Specimens in the A1 group (that is, RelyX Unicem Aplicap with ceramic primer) exhibited significantly higher SBS before and after water storage and thermal cycling compared with specimens that were not treated with a primer. The self-adhesive resin composite cements combined with ceramic primer exhibited similar or higher SBS values compared with those in the SC group at each aging duration (that is, water storage and thermal cycling). With respect to G-CEM Capsule, the authors observed a significantly positive effect of the primer after nine and 16 days' water storage and after one and four days' thermal cycling. They observed predominantly adhesive failures. Ceramic primer in combination with self-adhesive resin composite cement demonstrated a positive effect on SBS to zirconia and should be used for

  15. Effect of sandblasting, silica coating, and laser treatment on the microtensile bond strength of a dental zirconia ceramic to resin cements.

    Science.gov (United States)

    Mahmoodi, Nasrin; Hooshmand, Tabassom; Heidari, Solmaz; Khoshro, Kimia

    2016-02-01

    The purpose of this in vitro study was to evaluate the effect of laser irradiation as well as other surface treatment methods on the microtensile bond strength of a dental zirconia ceramic to the two types of resin cements. Zirconia ceramic blocks (ICE Zirkon) were sintered according to the manufacturer's instructions and duplicated in resin composites. The ceramic specimens were divided into four groups according to the following surface treatments: no surface treatment (control), sandblasting with alumina, silica coating plus silanization, and Nd:YAG laser irradiation. The specimens were divided equally and then bonded with Panavia F2.0 (self-etching resin cement) and Clearfil SA Luting (self-adhesive resin cement) to the composite blocks. The bonded ceramic-composite blocks were stored in distilled water at 37 °C for 72 h, cut to prepare bar-shaped specimens with a bonding area of approximately 1 mm(2), and thermocycled for 3000 cycles between 5 and 55 °C, and the microtensile bond strengths were measured using a universal testing machine. The data were analyzed by ANOVA and Tukey post hoc test. The results showed that the self-adhesive resin cement used in this study did not improve the microtensile bond strength when the zirconia surface was sandblasted by alumina. The use of the Nd:YAG laser did not enhance the bond strength between the zirconia and both types of resin cements. In addition, silica coating of the zirconia surfaces plus silane application significantly improved the bond strength regardless of the type of resin cement utilized.

  16. Effects of air abrasion with alumina or glass beads on surface characteristics of CAD/CAM composite materials and the bond strength of resin cements

    Directory of Open Access Journals (Sweden)

    ARAO Nobuaki

    2015-12-01

    Full Text Available ABSTRACT Objective The study aimed to evaluate effects of air abrasion with alumina or glass beads on bond strengths of resin cements to CAD/CAM composite materials. Material and Methods CAD/CAM composite block materials [Cerasmart (CS and Block HC (BHC] were pretreated as follows: (a no treatment (None, (b application of a ceramic primer (CP, (c alumina-blasting at 0.2 MPa (AB, (d AB followed by CP (AB+CP, and (e glass-beads blasting at 0.4 MPa (GBB followed by CP (GBB+CP. The composite specimens were bonded to resin composite disks using resin cements [G-CEM Cerasmart (GCCS and ResiCem (RC]. The bond strengths after 24 h (TC 0 and after thermal cycling (TC 10,000 at 4–60°C were measured by shear tests. Three-way ANOVA and the Tukey compromise post hoc tests were used to analyze statistically significant differences between groups (α=0.05. Results For both CAD/CAM composite materials, the None group exhibited a significant decrease in bond strength after TC 10,000 (p0.05. The AB+CP group showed a significantly higher bond strength after TC 10,000 than did the AB group for RC (p<0.05, but not for GCCS. The GBB+CP group showed the highest bond strength for both thermal cyclings (p<0.05. Conclusions Air abrasion with glass beads was more effective in increasing bond durability between the resin cements and CAD/CAM composite materials than was using an alumina powder and a CP.

  17. In situ surface reduction of a NiO-YSZ-alumina composite using scanning probe microscopy

    DEFF Research Database (Denmark)

    Hansen, Karin Vels; Jacobsen, Torben; Thydén, Karl Tor Sune

    2014-01-01

    In situ surface reductions of NiO-YSZ-Al2O3 composites into Ni-YSZ-Al2O3 cermets were carried out at 312–525 °C in a controlled atmosphere high-temperature scanning probe microscope (CAHT-SPM) in dry and humidified 9 % H2 in N2. The reduction of NiO was followed by contact mode scanning of topogr...

  18. Toughening effects quantification in glass matrix composite reinforced by alumina platelets

    Czech Academy of Sciences Publication Activity Database

    Kotoul, M.; Pokluda, J.; Šandera, P.; Dlouhý, Ivo; Chlup, Zdeněk; Boccaccini, A. R.

    2008-01-01

    Roč. 56, č. 12 (2008), s. 2908-2918 ISSN 1359-6454 R&D Projects: GA ČR(CZ) GA106/06/0724 Institutional research plan: CEZ:AV0Z20410507 Keywords : glass matrix composites * crack deflection * fracture surface toughness * residual stresses Subject RIV: JH - Ceramics, Fire-Resistant Materials and Glass Impact factor: 3.729, year: 2008

  19. Composite Coatings of Alumina-based Ceramics and Stainless Steel Manufactured by Plasma Spraying

    Czech Academy of Sciences Publication Activity Database

    Ctibor, Pavel; Ageorges, H.; Neufuss, Karel; Zahálka, F.

    2009-01-01

    Roč. 15, č. 2 (2009), s. 108-114 ISSN 1392-1320 R&D Projects: GA AV ČR 1QS200430560 Institutional research plan: CEZ:AV0Z20430508 Keywords : Cermet * plasma spraying * microstructure * elastic modulus * wear resistance Subject RIV: JH - Ceramics, Fire-Resistant Materials and Glass Impact factor: 0.299, year: 2009 http://internet.ktu.lt/en/science/journals/medz/medz0-97.html#Composite_Coatings_

  20. Aluminium Matrix Composites Reinforced with Co-continuous Interlaced Phases Aluminium-alumina Needles

    Directory of Open Access Journals (Sweden)

    Elvio de Napole Gregolin

    2002-09-01

    Full Text Available An Al-5SiO2 (5 wt% of SiO2 aluminium matrix fiber composite was produced where the reinforcement consists of fossil silica fibers needles. After being heat-treated at 600 °C, the original fiber morphology was retained but its microstructure changed from solid silica to an interconnected (Al-Si/Al2O3 interlaced structure named co-continuous composite. A technique of powder metallurgy, using commercial aluminium powder and the silica fibers as starting materials, followed by hot extrusion, was used to produce the composite. The co-continuous microstructure was obtained partially or totally on the fibers as a result of the reaction, which occurs during the heat treatment, first by solid diffusion and finally by the liquid Al-Si in local equilibrium, formed with the silicon released by reaction. The internal structure of the fibers was characterized using field emission electron microscope (FEG-SEM and optical microscopy on polished and fractured samples.

  1. Reaction sintering of a zirconia-containing barium feldspar ceramic

    International Nuclear Information System (INIS)

    Nordmann, A.; Cheng, Y-B.; Muddle, B. C.

    1996-01-01

    Zircon (ZrSiO 4 ) is a natural mineral resource known to react with certain oxides to produce a dispersion of zirconia particles within ceramic or glass-ceramic matrices. Barium aluminosilicates, particularly the celsian polymorphs of BaO- Al 2 O 3 2SiO 2 display oxidation resistance and refractory characteristics commensurate with the properties required of high temperature materials. Such properties, coupled with the high melting point of ZrO 2 (2680 deg C), suggest that barium aluminosilicates and zirconia are an ideal combination from which to fabricate high temperature materials. A recent study has indicated that a barium aluminosilicate containing up to 40mol% ZrO 2 can be prepared via a sol-gel process. However, the desire to utilise a natural resource in the form of zircon in the present work has led to the choice of reaction sintering as an alternative processing route. The current work was undertaken to investigate the possibility of forming a zirconia-containing barium feldspar composite material using the reaction sintering of zircon and assuming the following stoichiometric reaction: 2ZrSiO 4 + BaCO 3 + Al 2 O 3 → 2ZrO 2 + BaO-Al 2 O 3 -2SiO 2 + CO 2 ↑. The reaction sintering of zircon with alumina and barium carbonate produces a composite material comprising distributed ZrO 2 in a continous barium feldspar matrix. Yttria added during processing allows a significant fraction of the ZrO 2 to be retained as tetragonal phase to room temperature and thus the potential for a measure of transformation toughening

  2. Radio frequency (RF) suspension plasma sprayed ultra-fine hydroxyapatite (HA)/zirconia composite powders.

    Science.gov (United States)

    Kumar, Rajendra; Cheang, P; Khor, K A

    2003-07-01

    Ultra-fine hydroxyapatite (HA)/ZrO(2) composite powders was synthesised by radio frequency (RF) induction suspension plasma spray. A wet suspension of HA/ZrO(2) was employed as feedstock. The suspension was injected axially into the RF plasma to produce the nano-composite powders, which were subsequently accumulated in cyclone collectors. The particle size and morphology was resolved by using the Zeta potential nano-particle size analyser, scanning electron microscopy, transmission electron microscopy, field emission microscopy techniques. The phase composition, phase concentration, and, molecular structure of the powders were characterised using differential scanning calorimetry, Fourier transform infra-red and X-ray diffractometry with quantitative phase analysis empowered by the Rietveld method. Results indicated that nano-size, spherical HA/ZrO(2) composite powders were produced with varying morphological features that depend on the thermal treatment. Calcium zirconate (CaZrO(3)) was produced as a byproduct whose biocompatibility is not well documented. Results also showed that the HA decomposed into alpha and beta-TCP due to decreasing Ca/P ratio with the formation of CaZrO(3).

  3. Zirconia as a sliding material: histologic, laboratory, and clinical data.

    Science.gov (United States)

    Cales, B

    2000-10-01

    Zirconia ceramics have been introduced in orthopaedic surgery as prosthetic femoral heads to solve the critical issue of femoral head fractures sometimes observed with alumina ceramics. In addition to outstanding mechanical properties, zirconia ceramics have, similar to other surgical grade ceramics, a high biocompatibility and a high resistance to scratching. The radioactivity of zirconia ceramic, which has been the subject of contradictory data, now is well understood and managed with appropriate standards. The long-term stability of zirconia ceramics recently has been studied extensively and precise models allow a good prediction of their long-term behavior. In vitro wear tests against polyethylene and clinical data confirm the low wear rate associated with the use of ceramic femoral heads. The use of zirconia femoral heads in ceramic-on-ceramic total hip prostheses also has been investigated and now is clinically effective.

  4. Translucent zirconia in the ceramic scenario for monolithic restorations: A flexural strength and translucency comparison test.

    Science.gov (United States)

    Carrabba, Michele; Keeling, Andrew J; Aziz, Aziz; Vichi, Alessandro; Fabian Fonzar, Riccardo; Wood, David; Ferrari, Marco

    2017-05-01

    To compare three different compositions of Yttria-Tetragonal Zirconia Polycrystal (Y-TZP) ceramic and a lithium disilicate ceramic in terms of flexural strength and translucency. Three zirconia materials of different composition and translucency, Aadva ST [ST], Aadva EI [EI] and Aadva NT [NT](GC Tech, Leuven, Belgium) were cut with a slow speed diamond saw into beams and tabs in order to obtain, after sintering, dimensions of 1.2×4.0×15.0mm and 15.0×15.0×1.0mm respectively. Blocks of IPS e.max CAD LT were cut and crystallized in the same shapes and dimensions and used as a reference group [LD]. Beams (n=15) were tested in a universal testing machine for three-point bending strength. Critical fracture load was recorded in N, flexural strength (σ in MPa), Weibull modulus (m) and Weibull characteristic strength (σ 0 in MPa) were then calculated. Tabs (n=10) were measured with a spectrophotometer equipped with an integrating sphere. Contrast Ratios were calculated as CR=Yb/Yw. SEM of thermally etched samples coupled with lineal line analysis (n=6) was used to measure the tested zirconia grain size. Data were statistically analyzed. Differences in translucency, flexural strength and grain size were found to be statistically significant. CR increased and flexural strength decreased in the following order ST(σ 1215±190MPa, CR 0.74±0.01)>EI(σ 983±182MPa, CR 0.69±0.01)>NT(σ 539±66MPa, CR 0.65±0.01)>LD (σ 377±39Mpa, CR 0.56±0.02). The average grain size was different for the three zirconia samples with NT(558±38nm)>ST(445±34nm)>EI(284±11nm). The zirconia composition heavily influenced both the flexural strength and the translucency. Different percentages of Yittria and Alumina result in new materials with intermediate properties in between the conventional zirconia and lithium disilicate. Clinical indications for Zirconia Aadva NT should be limited up to three-unit span bridges. Copyright © 2017 Elsevier Ltd. All rights reserved.

  5. Aging resistance of surface-treated dental zirconia.

    Science.gov (United States)

    Inokoshi, Masanao; Vanmeensel, Kim; Zhang, Fei; De Munck, Jan; Eliades, George; Minakuchi, Shunsuke; Naert, Ignace; Van Meerbeek, Bart; Vleugels, Jozef

    2015-02-01

    The influence of surface treatment on the low-temperature degradation (LTD) of tetragonal zirconia polycrystalline (TZP) is still unclear. The effect of surface treatments on the LTD behavior of zirconia was investigated. Fully-sintered specimens of seven commercial dental zirconia (Aadva, GC; In-CeramYZ, VITA; IPS e.max ZirCAD, Ivoclar Vivadent; LAVA Frame and LAVA Plus, 3M ESPE; NANOZR, Panasonic; ZirTough, Kuraray Noritake) were provided by the manufacturers with specimen dimensions of approximately 10mm×5mm×3mm. For each zirconia grade, samples were kept 'as sintered' (untreated) or were subjected to one of the three surface treatments: rough polished, sandblasted with Al2O3, tribochemical silica sandblasted (n=3/group). The tetragonal to monoclinic transformation was evaluated by X-ray diffraction at several intervals during LTD testing up to 40h in steam in an autoclave (134°C, 2bar). The five yttria-stabilized TZP (Y-TZP: Aadva, In-CeramYZ, IPS e.max ZirCAD, LAVA Frame, LAVA Plus) zirconia showed a similar trend in LTD behavior. The Al2O3 sandblasted zirconia showed the highest monoclinic volume fraction. The as sintered (untreated) zirconia degraded faster than the surface-treated zirconia. Although the surface-treated ceria-stabilized TZP/alumina (Ce-TZP/Al2O3: NANOZR) zirconia had a higher initial monoclinic volume fraction compared to the Y-TZP zirconia, it showed a stronger aging resistance. The as sintered (untreated) Y-TZP/alumina (Y-TZP/Al2O3: ZirTough) zirconia showed a strong aging resistance, whereas the surface-treated Y-TZP/Al2O3 zirconia degraded slightly. Surface treatment improved the aging resistance of Y-TZP zirconia. Surface treatment did not affect the LTD behavior of Ce-TZP/Al2O3 zirconia, while surface treatment decreased the aging resistance of Y-TZP/Al2O3 zirconia. Copyright © 2014 Academy of Dental Materials. Published by Elsevier Ltd. All rights reserved.

  6. Preparation of Calcined Zirconia-Carbon Composite from Metal Organic Frameworks and Its Application to Adsorption of Crystal Violet and Salicylic Acid

    Directory of Open Access Journals (Sweden)

    Zubair Hasan

    2016-03-01

    Full Text Available Zirconia-carbon (ZC composites were prepared via calcination of Zr-based metal organic frameworks, UiO-66 and amino-functionalized UiO-66, under N2 atmosphere. The prepared composites were characterized using a series of instrumental analyses. The surface area of the ZC composites increased with the increase of calcination temperature, with the formation of a graphite oxide phase observed at 900 °C. The composites were used for adsorptive removal of a dye (crystal violet, CV and a pharmaceutical and personal care product (salicylic acid, SA. The increase of the calcination temperature resulted in enhanced adsorption capability of the composites toward CV. The composite calcined at 900 °C exhibited a maximum uptake of 243 mg·g−1, which was much greater than that by a commercial activated carbon. The composite was also effective in SA adsorption (102 mg·g−1, and N-functionalization of the composite further enhanced its adsorption capability (109 mg·g−1. CV adsorption was weakly influenced by solution pH, but was more dependent on the surface area and pore volume of the ZC composite. Meanwhile, SA adsorption showed strong pH dependence, which implies an active role of electrostatic interactions in the adsorption process. Base-base repulsion and hydrogen bonding are also suggested to influence the adsorption of CV and SA, especially for the N-functionalized composite.

  7. The Effect of Multi-pass Equal-Channel Angular Pressing (ECAP) for Consolidation of Aluminum-Nano Alumina Composite Powder on Wear Resistance

    Science.gov (United States)

    Derakhshandeh-Haghighi, Reza; Jenabali Jahromi, Seyed Ahmad

    2016-02-01

    The wear behavior of aluminum matrix composite powder with varying concentration of nano alumina particles, which was consolidated by equal-channel angular pressing (ECAP) at different passes, was determined by applying, 10 and 46 N loads, using a pin-on-disk machine. Optical and electronic microscopy, EDX analysis, and hardness measurement were performed in order to characterize the worn samples. The relative density of the samples after each pass of ECAP was determined using Archimedes principle. Within the studied range of loads, the wear loss decreased by increasing the number of ECAP passes.

  8. Lump Kinetic Analysis of Syngas Composition Effect on Fischer-Tropsch Synthesis over Cobalt and Cobalt-Rhenium Alumina Supported Catalyst

    Directory of Open Access Journals (Sweden)

    Dewi Tristantini

    2016-03-01

    Received: 10th November 2015; Revised: 10th February 2016; Accepted: 16th February 2016 How to Cite: Tristantini, D., Suwignjo, R.K. (2016. Lump Kinetic Analysis of Syngas Composition Effect on Fischer-Tropsch Synthesis over Cobalt and Cobalt-Rhenium Alumina Supported Catalyst. Bulletin of Chemical Reaction Engineering & Catalysis, 11 (1: 84-92. (doi:10.9767/bcrec.11.1.424.84-92 Permalink/DOI: http://dx.doi.org/10.9767/bcrec.11.1.424.84-92

  9. Influence of hydrophilic pre-treatment on resin bonding to zirconia ceramics.

    Science.gov (United States)

    Noro, Akio; Kameyama, Atsushi; Haruyama, Akiko; Takahashi, Toshiyuki

    2015-01-01

    Atmospheric plasma or ultraviolet (UV) treatment alters the surface characteristics of tetragonal zirconia polycrystal (TZP), increasing its hydrophilicity by reducing the contact angle against water to zero. This suggests that such treatment would increase the wettability of bonding resin. The purpose of this study was to determine how increasing the hydrophilicity of TZP through plasma irradiation, UV treatment, or application of ceramic primer affected initial bonding with resin composites. Here, the effect of each pre-treatment on the hydrophilicity of TZP surfaces was determined by evaluating change in shear bond strength. Plasma irradiation, UV, or ceramic primer pre-treatment showed no significant effect on bonding strength between TZP surfaces and resin composites. In addition, alumina blasting yielded no significant increase in bond strength. Plasma irradiation, UV treatment, or ceramic primer pre-treatment did not lead to significant increase in bond strength between TZP and resin composites.

  10. Development and characterization of ceramic composites alumina-titania based reinforced with lanthanum oxide for fabrication of inert coatings for metallic tanks of the oil industry

    International Nuclear Information System (INIS)

    Bandeira, J.M.; Yadava, Y.P.; Silva, N.D.G.; Ferreira, R.A.S.

    2016-01-01

    Crude petroleum is highly corrosive causing superficial degradation in metallic tanks used for storage and transportation of this material, which causes a serious problem in the oil industry. An alternative to solve this problem is to use some kind of coating that is inert to this kind of corrosion. Alumina and titania are interesting materials for several engineering applications because, when compared with other ceramic materials, they present superior mechanical properties, e.g. high mechanical strength, good chemical stability and high fracture toughness combined with good wear resistance and a coefficient of thermal expansion close to the iron's, which makes them fit to use in ceramic hardening process and coating. In this paper, alumina-titania ceramic composites with 5%, 10%, 15% and 20% of titania (TiO2) and reinforced with 2% of lanthanum oxide of were produced by thermo-mechanical processing and sintering techniques at 1350 deg C. In these composites, microstructure and mechanical properties were analyzed using X-ray spectroscopy, optical microscopy, scanning electron microscopy and Vickers hardness in order to evaluate their applicability. X-ray spectroscopy showed the formation of composite without the presence of other phases. Optical microscopy and scanning electron microscopy showed a homogeneous microstructure in terms of particle size and distribution. Vickers hardness test showed a gradual decrease in hardness with the addition of titania. The composite with 5% of titania and 2% of lanthanum oxide is the best choice for structural applications. The composites were submerged in crude petroleum for 30 days to study their stability in such environment. Through the analysis of X-ray spectroscopy, optical microscopy and Vickers hardness before and after the submersion in crude petroleum, it was not observed structural or microstructural degradation nether alterations in mechanical properties. This way, it was concluded that these composites have

  11. Tribological and stability investigations of alkylphosphonic acids on alumina surface

    International Nuclear Information System (INIS)

    Cichomski, M.; Kośla, K.; Grobelny, J.; Kozłowski, W.; Szmaja, W.

    2013-01-01

    Alumina substrates are commonly used for various micro-/nanoelectromechanical systems (MEMS/NEMS). For efficient and lifetime longevity of these devices, lubricant films of self-assembled monolayers (SAMs) with nanometer thickness are increasingly being employed. In the present paper, we report preparation, tribological and stability investigations of alkylphosphonic acids on the alumina surface. The alkylphosphonic acids were prepared on the alumina surface using the liquid phase deposition method. The effectiveness of modification of the alumina surface by alkylphosphonic acids was investigated using water contact angle measurements, secondary ion mass spectrometry, X-ray photoelectron and infrared spectroscopy. Frictional behavior in milinewton load range was studied by microtribometry. It is shown that surface modification of the alumina surface by alkylphosphonic acids reduces the coefficient of friction values compared to the unmodified alumina. In comparison to the non-modified alumina surface, all tested alkylphosphonic acids cause a decrease in the friction coefficients in friction tests for counterparts made from different materials, such as steel, zirconia and silicon nitride. It is also found that the alumina surface modified by alkylphosphonic acids with longer chain has a higher degree of hydrophobicity and lower coefficient of friction. The best frictional properties are obtained for the system consisting of the alumina surface modified by n-octadecylphosphonic acid and silicon nitride counterpart. Stability tests in different environmental conditions: laboratory, acidic and alkaline solutions were also monitored.

  12. Surface crystalline phases and nanoindentation hardness of explanted zirconia femoral heads.

    Science.gov (United States)

    Catledge, Shane A; Cook, Monique; Vohra, Yogesh K; Santos, Erick M; McClenny, Michelle D; David Moore, K

    2003-10-01

    One new and nine explanted zirconia femoral heads were studied using glancing angle X-ray diffraction, scanning electron microscopy, and nanoindentation hardness techniques. All starting zirconia implants consisted only of tetragonal zirconia polycrystals (TZP). For comparison, one explanted alumina femoral head was also studied. Evidence for a surface tetragonal-to-monoclinic zirconia phase transformation was observed in some implants, the extent of which was varied for different in-service conditions. A strong correlation was found between increasing transformation to the monoclinic phase and decreasing surface hardness. Microscopic investigations of some of the explanted femoral heads revealed ultra high molecular weight polyethylene and metallic transfer wear debris.

  13. Bone formation around zirconia implants combined with rhBMP-2 gel in the canine mandible.

    Science.gov (United States)

    Lee, Byung-Chul; Yeo, In-Sung; Kim, Dae-Joon; Lee, Jai-Bong; Kim, Sung-Hun; Han, Jung-Suk

    2013-12-01

    The aim of this study was to estimate the effects of zirconia implants and recombinant human bone morphogenetic protein-2 (rhBMP-2) gel on the acceleration of local bone formation and osseointegration in the canine mandible. Four groups of 48 implants with identical geometry were installed in the mandibles of beagle dogs: alumina-blasted zirconia implants applied with rhBMP-2, alumina-blasted zirconia implants applied with demineralized bone matrix (DBM), alumina-blasted zirconia implants, and resorbable blast media-treated titanium (Ti) implants. For the first two groups, zirconia implants were inserted after the surgical sites were filled with rhBMP-2 or DBM gel. For the other two groups, zirconia or Ti implants were installed with no adjunctive treatment. Fluorescent bone markers were administered to monitor bone remodeling at weeks 2, 4, and 5 postimplantation. After healing periods of 3 weeks and 6 weeks, the animals were sacrificed, and fluorescent microscopy, histology, and histomorphometric analyses were performed. Fluorescent microscopy showed that bone formation around the zirconia implants installed with rhBMP-2 gel was the most prominent at 2 weeks postimplantation, while the Ti implants acquired bone apposition mainly at week 5. No significant differences were found in bone area among the groups (P > 0.05). The zirconia implants showed similar bone-to-implant contact to the Ti implants. There were no significant differences in bone-to-implant contact between the zirconia implants with rhBMP-2 gel and those with DBM (P > 0.05). The zirconia implants with alumina-blasted surfaces may achieve osseointegration in much the same manner as the well-established Ti implants. The area influenced by rhBMP-2 gel, including the alveolar crest, may cause active remodeling and early bone formation. © 2012 John Wiley & Sons A/S.

  14. Effect of adhesive luting on the fracture resistance of zirconia compared to that of composite resin and lithium disilicate glass ceramic

    Directory of Open Access Journals (Sweden)

    Myung-Jin Lim

    2017-02-01

    Full Text Available Objectives The purpose of this study was to evaluate the effect of adhesive luting on the fracture resistance of zirconia compared to that of a composite resin and a lithium disilicate glass ceramic. Materials and Methods The specimens (dimension: 2 mm × 2 mm × 25 mm of the composite resin, lithium disilicate glass ceramic, and yttria-stabilized tetragonal zirconia polycrystal (Y-TZP were prepared. These were then divided into nine groups: three non-luting groups, three non-adhesive luting groups, and three adhesive luting groups, for each restorative material. In the non-luting groups, specimens were placed on the bovine tooth without any luting agents. In the non-adhesive luting groups, only zinc phosphate cement was used for luting the specimen to the bovine tooth. In the adhesive luting groups, specimens were pretreated, and the adhesive luting procedure was performed using a self-adhesive resin cement. For all the groups, a flexural test was performed using universal testing machine, in which the fracture resistance was measured by recording the force at which the specimen was fractured. Results The fracture resistance after adhesive luting increased by approximately 29% in the case of the composite resin, 26% in the case of the lithium disilicate glass ceramic, and only 2% in the case of Y-TZP as compared to non-adhesive luting. Conclusions The fracture resistance of Y-TZP did not increased significantly after adhesive luting as compared to that of the composite resin and the lithium disilicate glass ceramic.

  15. Structural characterization of hard materials by transmission electron microscopy (TEM): Diamond-Silicon Carbide composites and Yttria-stabilized Zirconia

    Science.gov (United States)

    Park, Joon Seok

    2008-10-01

    Diamond-Silicon Carbide (SiC) composites are excellent heat spreaders for high performance microprocessors, owing to the unparalleled thermal conductivity of the former component. Such a combination is obtained by the infiltration of liquid silicon in a synthetic diamond compact, where a rigid SiC matrix forms by the reaction between the raw materials. As well as the outstanding thermal properties, this engineered compound also retains the extreme hardness of the artificial gem. This makes it difficult to perform structural analysis by transmission electron microscopy (TEM), for it is not possible to produce thin foils out of this solid by conventional polishing methods. For the first time, a dual-beam focused ion beam (FIB) instrument successfully allowed site-specific preparation of electron-transparent specimens by the lift-out technique. Subsequent TEM studies revealed that the highest concentration of structural defects occurs in the vicinity of the diamond-SiC interfaces, which are believed to act as the major barriers to the transport of thermal energy. Diffraction contrast analyses showed that the majority of the defects in diamond are isolated perfect screw or 60° dislocations. On the other hand, SiC grains contain partial dislocations and a variety of imperfections such as microtwins, stacking faults and planar defects that are conjectured to consist of antiphase (or inversion) boundaries. Clusters of nanocrystalline SiC were also observed at the diamond-SiC boundaries, and a specific heteroepitaxial orientation relationship was discovered for all cubic SiC that grows on diamond {111} facets. Yttria-stabilized Zirconia (YSZ) is the most common electrolyte material for solid oxide fuel cell (SOFC) applications. It is an ionic conductor in which charge transfer is achieved by the transport of oxygen ions (O 2-). Like the diamond composite above, it is hard and brittle, and difficult to make into electron transparent TEM samples. Provided an effective

  16. Influence of artificial aging on the shear bond strength of zirconia-composite interfaces after pretreatment with new 10-MDP adhesive systems

    Directory of Open Access Journals (Sweden)

    p.c pott

    2016-03-01

    Full Text Available Introduction: This in-vitro study investigates the bond strength of different zirconia composites  with three different modern adhesive systems after artificial aging using thermocycling and water storage. Methods: A total of 90 specimens of zirconia (InCoris, Sirona, Germany, Bernsheim were ground using a 165 µm grit rotating diamond disc. Thirty specimens were additionally treated with either Futurabond U “FBU” (VOCO GmbH, or Futurabond M+ “FBM” (VOCO GmbH or Futurabond M+ in combination with the DCA activator “FBMD” (VOCO GmbH. One of the three different types of composites – BifixSE “BS”, BifixQM “BQ” or GrandioSO “G” (VOCO GmbH – was bonded to the ten specimens of each group. All of the specimens underwent artificial aging using thermocycling between 5°C and 55°C for 5000 cycles followed by water storage for 100 days. Shear bond strength (SBS was determined in a universal testing machine. The type of failure was evaluated using fluorescence microscopy. The data were compared to existing data without artificial aging. Statistical analysis was performed with ANOVA and the Tukey test. Results: FBM and FBMD had higher SBS than FBU in combination with all tested composites, except BifixSE. In nearly all groups, artificial aging had no effect, with the exception of the combination of FBMD with BifixSE, in which there was a significant decrease in SBS after the aging process (p

  17. Influences of glass content on the microstructure and properties of BaO-CaO-Al2O3-SiO2 glass/alumina composite for LTCC applications

    Science.gov (United States)

    Li, Z. X.; Mao, H. J.; Zhang, Y. W.; Zhang, W. J.

    2018-01-01

    In this paper, a new amorphous Ba-Ca-Al-Si glass was prepared and the composites with different glass/alumina ratios, which ranged from 40 wt. % glass to 60 wt. % glass, have been studied. According to XRD patterns, the main crystalline phases of the composites are Al2O3 and BaAl2Si2O8, and BaAl2Si2O8 is generated by the reaction between glass and alumina. With regard to dielectric and mechanical properties, both the dielectric constant and the bending strength of the samples show positive relationships with glass content, and then the values tend to decline when the glass content exceeds 55 wt. %, which can be explained by the results of sintering shrinkage curves, bulk densities and SEM images. The optimal composition of 55 wt. % glass-45 wt. % alumina was developed, exhibiting good dielectric properties (εr =5.882, tanδ=2.75× 10-3) and high bending strength (σ=169 MPa). Finally, the 55 wt. % glass/alumina composite was chosen for tape casting, showing a well chemical compatibility with silver.

  18. Tribochemical Glass Ceramic Coating as a New Approach for Resin Adhesion to Zirconia.

    Science.gov (United States)

    Wandscher, Vinícius Felipe; Fraga, Sara; Pozzobon, João Luiz; Soares, Fabio Zovico Maxnuck; Foletto, Edson Luiz; May, Liliana Gressler; Valandro, Luiz Felipe

    To investigate the effects of a novel tribochemical silica coating technique with powders made from feldspathic ceramic and leucite-based ceramic on the bond strength of zirconia to resin cement before and after aging. Zirconia blocks were divided into 3 groups according to the material used for airborne-particle abrasion: 1) SP (control): silica-coated alumina particles; 2) FP: feldspathic ceramic powder; 3) LP: leucite glass-ceramic powder. After silanization, composite resin cylinders were cemented on the zirconia surface using a dual-curing resin cement. Prior to the shear bond strength (SBS) test, half of the samples (n = 15) were stored in distilled water for 24 h; the other half (n = 15) were submitted to aging (10,000 thermocycles of 5°C to 55°C; 150 days of water storage). The bond strength data were analyzed using two-way ANOVA and Tukey's test (α = 0.05). Scanning electron microscopy (SEM), energy dispersive spectroscopy (EDS), and x-ray diffraction analysis were performed. The initial bond strengths did not differ significantly between the groups (p = 0.053). However, after aging procedures, airborne-particle abrasion with feldspathic ceramic powder (FP) resulted in higher values of bond strength (p = 0.0001). SEM and EDS indicated that all the treatments promoted silica deposition on the Y-TZP surface ceramic. Airborne-particle abrasion with FP and LP induced a lower percentage of the monoclinic phase. Airborne abrasion with fine feldspathic ceramic particles is a novel tribochemical technique and appears to be suitable for improving the bond strength between zirconia and resin cements.

  19. Synthesis and characterization of dental composites

    Science.gov (United States)

    Djustiana, Nina; Greviana, Nadia; Faza, Yanwar; Sunarso

    2018-02-01

    During the last few decades, the increasing demands in esthetic dentistry have led to the development of dental composites material that provide similar appearance to the natural teeth. Recently, esthetic trend was an issue which increase the demand for teeth restorations that is similar with the origin. The esthetics of dental composite are more superior compared to amalgam, since its color look similar with natural teeth. Various dental composites have been developed using many type of fillers such as amorphous silica, quartz), borosilicate, Li-Sr-Ba-Al glass and oxide: zirconia and alumina. Researchers in Faculty of Dentistry University of Padjadjaran have prepared dental composites using zirconia-alumina-silica (ZAS) system as the filler. The aim is to improve the mechanical properties and the esthetic of the dental composites. The ZAS was obtained from chemical grade purity chemicals and Indonesia's natural sand as precursors its characterization were also presented. This novel method covers the procedure to synthesis and characterize dental composites in Padjadjaran University and some review about dental composites in global research.

  20. Characterization of silane coated hollow sphere alumina-reinforced

    Indian Academy of Sciences (India)

    Silane coated hollow sphere alumina ceramic particles were moulded with ultra high molecular weight polyethylene (UHMWPE) to form a series of composites with alumina weight percent in the range from 15 to 50. The composites were prepared in a cylindrical mould using powder-processing technique. The composites ...

  1. Characterization of silane coated hollow sphere alumina-reinforced ...

    Indian Academy of Sciences (India)

    Silane coated hollow sphere alumina ceramic particles were moulded with ultra high molecular weight polyethylene (UHMWPE) to form a series of composites with alumina weight percent in the range from 15 to 50. The composites were prepared in a cylindrical mould using powder-processing technique. The composites ...

  2. Multilayered thermal insulation formed of zirconia bonded layers of zirconia fibers and metal oxide fibers and method for making same

    Science.gov (United States)

    Wrenn, Jr., George E.; Holcombe, Jr., Cressie E.

    1988-01-01

    A multilayered thermal insulating composite is formed of a first layer of zirconia-bonded zirconia fibers for utilization near the hot phase or surface of a furnace or the like. A second layer of zirconia-bonded metal oxide fibers is attached to the zirconia fiber layer by a transition layer formed of intermingled zirconia fibers and metal oxide fibers. The thermal insulation is fabricated by vacuum molding with the layers being sequentially applied from aqueous solutions containing the fibers to a configured mandrel. A portion of the solution containing the fibers forming the first layer is intermixed with the solution containing the fibers of the second layer for forming the layer of mixed fibers. The two layers of fibers joined together by the transition layer are saturated with a solution of zirconium oxynitrate which provides a zirconia matrix for the composite when the fibers are sintered together at their nexi.

  3. Effect of conditioning methods on the microtensile bond strength of phosphate monomer-based cement on zirconia ceramic in dry and aged conditions

    NARCIS (Netherlands)

    Amaral, Regina; Ozcan, Mutlu; Valandro, Luiz Felipe; Balducci, Ivan; Bottino, Marco Antonio

    The objective of this study was to evaluate the durability of bond strength between a resin cement and aluminous ceramic submitted to various surface conditioning methods. Twenty-four blocks (5 X 5 X 4 mm 3) of a glass-in filtrated zirconia-alumina ceramic (inCeram Zirconia Classic) were randomly

  4. Microtensile bond strength of a resin cement to silica-coated and silanized in-ceram zirconia before and after aging

    NARCIS (Netherlands)

    Valandro, Luiz Felipe; Ozcan, Mutlu; Amaral, Regina; Pereira Leite, Fabiola Pessoa; Bottino, Marco Antonio

    2007-01-01

    Purpose: This study compared the microtensile bond strength of resin-based cement (Panavia F) to silica-coated, silanized, glass-infiltrated high-alumina zirconia (In-Ceram Zirconia) ceramic in dry conditions and after various aging regimens. Materials and Methods: The specimens were placed in 1 of

  5. Synthesis, microstructure and mechanical properties of ceria stabilized tetragonal zirconia prepared by spray drying technique

    International Nuclear Information System (INIS)

    Sharma, S.C.; Gokhale, N.M.; Dayal, Rajiv; Lazl, Ramji

    2002-01-01

    Ceria stabilized zirconia powders with ceria concentration varying from 6 to 16 mol% were synthesized using spray drying technique. Powders were characterized for their particle size distribution and specific surface area. The dense sintered ceramics fabricated using these powders were characterized for their microstructure, crystallite size and phase composition. The flexural strength, fracture toughness and micro-hardness of sintered ceramics were measured. High fracture toughness and flexural strength were obtained for sintered bodies with 12 mol% of CeO 2 . Flexural strength and fracture toughness were dependent on CeO 2 concentration, crystallite size and phase composition of sintered bodies. Correlation of data has indicated that the transformable tetragonal phase is the key factor in controlling the fracture toughness and strength of ceramics. It has been demonstrated that the synthesis method is effective to prepare nanocrystalline tetragonal ceria stabilized zirconia powders with improved mechanical properties. Ce-ZrO 2 with 20 wt% alumina was also prepared with flexural strength, 1200 MPa and fracture toughness 9.2 MPa√m. (author)

  6. Aqueous solubility of zirconia

    International Nuclear Information System (INIS)

    Sunder, S.; Wren, S.

    2008-01-01

    Zirconia (zirconium dioxide) is being considered as a host matrix for the disposal of actinides in a geologic disposal vault, for the 'burning of actinides' in nuclear reactors and for the use of lanthanides as burnable-neutron absorbers to control the neutron flux in the reactors. These applications require knowledge of the stability of the zirconia in aqueous environment. Therefore, a literature review of the aqueous solubility of zirconia was carried out. The literature review was complemented by experiments on the dissolution of zirconia in aqueous solutions. The paper presents the results of the literature review and our experiments on the dissolution of zirconia in solutions of pH between 5.7 and 10.3. The low solubility of zirconia in the solutions investigated here supports the selection of zirconia for the above applications. (author)

  7. Influence of coprecipitation and mechanical mixture methods on the characteristics of nickel oxide-alumina composites; Influencia dos metodos de coprecipitacao e mistura mecanica nas caracteristicas de compositos oxido de niquel-alumina

    Energy Technology Data Exchange (ETDEWEB)

    Cordeiro, G.L.; Yoshito, W.K.; Ussui, V.; Lima, N.B. de; Lazar, D.R.R., E-mail: gcordeiro@usp.br [Instituto de Pesquisas Energeticas e Nucleares (CCTM/IPEN/CNEN-SP), Sao Paulo, SP (Brazil). Centro de Ciencia e Tecnologia de Materiais

    2014-07-01

    Alumina-supported nickel catalysts are currently used in the reforming process due to low cost and high activity for hydrogen production from alcohols. In this work, the effect of preparation methods on nickel oxide-alumina based materials has been investigated. Nickel content was fixed at 15 wt%. Ceramic powders were obtained by coprecipitation in ammonia medium and mechanical mixture. Coprecipitated materials were calcined in air at 750 deg C to obtain the corresponding oxides. Materials obtained by mechanical mixture were prepared by wet milling of nickel oxide and alumina powders, both synthesized by precipitation and calcination in air at 450 and 750 deg C, respectively. Powders were characterized by X-ray diffraction, nitrogen gas sorption by applying the BET method, laser diffraction, scanning electron microscopy, electrophoretic mobility measurements for zeta potential determination and infrared spectroscopy. The results showed that coprecipitation method allowed the production of mixed oxides with high surface area (232,7 ± 3,2 m{sup 2}.g{sup -1}) and normal granulometric distribution while mechanical mixture led to the formation of materials constituted by gamma alumina and nickel oxide phases, with low surface area (136,2 ± 0,5 m{sup 2}.g{sup -1}) and bimodal granulometric distribution. (author)

  8. [Effect of a chemical primer on the bond strength of a zirconia ceramic with self-adhesive resin cement].

    Science.gov (United States)

    Zhang, Hong; Jing, Ye; Nie, Rongrong; Meng, Xiangfeng

    2015-10-01

    To evaluate the bond strength and durability of a self-adhesive resin cement with a zirconia ceramic pretreated by a zirconia primer. Zirconia ceramic (Vita Inceram YZ) plates with a thickness of 2.5 mm were fired, polished, and then cleaned. Half of the polished ceramic plates were sandblasted with 50 μm alumina particles at 0.3 MPa for 20 s. The surface compound weight ratios were measured via X-ray fluorescence microscopy. The polished and sandblasted ceramic plates were directly bonded with self-adhesive resin cement (Biscem) or were pretreated by a zirconia primer (Z Primer Plus) before bonding with Biscem. The specimens of each test group were divided into two subgroups (n=10) and subjected to the shear test after 0 and 10,000 thermal cycles. The data were analyzed via three-way ANOVA. After air abrasion, 8.27% weight ratio of alumina attached to the zirconia surface. Compared with air abrasion, primer treatment more significantly improved the primary resin bond strength of the zirconia ceramic. The primary resin bond strength of the zirconia ceramic with no primer treatment was not affected by thermocycling (P>0.05). However, the primary resin bond strength of the zirconia ceramic with primer treatment was significantly decreased by thermocycling (Presin bond strengths of zirconia ceramics. However, the bond interface of the primer is not stable and rapidly degraded during thermocycling.

  9. Microstructural stability of spark-plasma-sintered Wf/W composite with zirconia interface coating under high-heat-flux hydrogen beam irradiation

    Directory of Open Access Journals (Sweden)

    M. Avello de Lama

    2017-12-01

    In this paper, the durability and chemical stability of Wf/W composite specimens under cyclic heat-flux loads up to 20 MW/m² (surface temperature: 1260 °C was investigated using hydrogen neutral beam. The bulk material was fabricated by means of spark-plasma-sintering (SPS method using fine tungsten powder and a stack of tungsten wire meshes as reinforcement where the surface of the wire was coated with zirconia thin film to produce an engineered interface. The impact of plasma beam irradiation on microstructure was examined for two kinds of specimens produced at different sintering temperatures, 1400 °C and 1700 °C. Results of microscopic (SEM and chemical (EDX analysis are presented comparing the microstructure and element distribution maps obtained before and after heat flux loading. Effects of different sintering temperatures on damage behaviour are discussed. The present composite materials are shown to be applicable as plasma-facing material for high-heat-flux components.

  10. Evaluation of translucency of monolithic zirconia and framework zirconia materials

    OpenAIRE

    Tuncel, ?lkin; Turp, I??l; ???mez, Asl?han

    2016-01-01

    PURPOSE The opacity of zirconia is an esthetic disadvantage that hinders achieving natural and shade-matched restorations. The aim of this study was to evaluate the translucency of non-colored and colored framework zirconia and monolithic zirconia. MATERIALS AND METHODS The three groups tested were: non-colored framework zirconia, colored framework zirconia with the A3 shade according to Vita Classic Scale, and monolithic zirconia (n=5). The specimens were fabricated in the dimensions of 15?1...

  11. [Effects of sandblasting on surface character and resin bond of zirconia ceramic].

    Science.gov (United States)

    Meng, Xiang-Feng; Xie, Zhi-Gang; Chen, Yuan-Hua; Gu, Ning

    2011-06-01

    To evaluate the effect of Al2O3 particles sandblasting on the surface roughness, element composition and resin bond durability of zirconia ceramic. Sixty 2.5 mm thick computer aided design and computer aided manufacture (CAD/CAM) zirconia ceramic (Vita Inceram YZ) plates were fired, polished and cleaned. Half of polished ceramic plates was sandblasted with 50 µm alumina particles at 0.3 MPa for 20 s. The surface roughness of polished and sandblasted ceramic surface were measured by 3D-laser scanning microscope, and the surface element weight and atom ratio of the ceramic surface were measured by energy disperse spectroscopy (EDS). Then polished and sandblasted ceramic plates were randomized into six groups. In Group 1 and 2 the polished and sandblasted ceramic plates were bonded irrespectively with conventional resin cement (DUOLINK). In Group 3 and 4 the ceramic plates were bonded with resin cement containing MDP (Panavia F), In Group 5 and 6 the specimens were pretreated with silane coupler acitivated by MDP (Clearfil Ceramic Primer), then bond with Panavia F. The specimens of each test group were then divided into two subgroups, and to received shear test after 0 and 10 000 time thermal cycle. The data was analyzed by one-way ANOVA and independent t test. Comparing with polishing, sandblasting reduced the oxygen atom and weight ratio of zirconia ceramic surface (P ceramic plates and resin cement in all test groups decreased after thermocycling (P ceramic and resin cement containing MDP, not only by increasing the roughness and area of ceramic surface, but also by changing its surface element composition to obtain more chemical bond.

  12. STABILISED ZIRCONIA

    Directory of Open Access Journals (Sweden)

    LUZ STELLA ARIAS-MAYA

    2014-01-01

    Full Text Available La densificación y la contracción de cerámicos u otros materiales en polvo pueden ser predichos de una manera sencilla usando la curva maestra de sinterizado. En este trabajo se han obtenido los datos de densificación requeridos para construir la curva maestra de sinterizado de zirconia en polvo estabilizada con 3-mol% itria. Se sinterizaron muestras compactadas en frío, así como películas gruesas hechas del mismo polvo y aplicadas a un sustrato rígido. Las pruebas de sinterizado libre y con restricción fueron realizadas aplicando tres velocidades de calentamiento, incluyendo o no una etapa isotérmica a la máxima temperatura de ~1450 °C. La contracción de las muestras se midió durante la densificación usando un dilatómetro de varilla de presión. También se usó un horno convencional, aplicando la misma curva de calentamiento para comparar resultados. El análisis microestructural fue logrado mediante microscopía de barrido electrónico, microscopía de barrido electrónico ambiental y microscopía óptica. Se obtuvo una concordancia aceptable entre muestras similares sinterizadas en el dilatómetro y en el horno convencional, indicando que los datos del dilatómetro pueden ser usados para ambos ambientes. Las muestras que se sinterizaron sin restricción alcanzaron menores densidades que las películas, probablemente debido a que sus densidades iniciales eran menores. Para las muestras libres de restricción, se obtuvo una curva maestra de sinterizado con una energía de activación de 550 kJ mol-1. Para las películas sinterizadas con restricción, algunos problemas asociados con el sustrato y con las incertidumbres de las mediciones impidieron la caracterización de la película, es decir, la obtención de una curva maestra de sinterizado con un solo valor de energía de activación.

  13. Coatings on zirconia for medical applications.

    Science.gov (United States)

    Ferraris, M; Verné, E; Appendino, P; Moisescu, C; Krajewski, A; Ravaglioli, A; Piancastelli, A

    2000-04-01

    In order to combine the mechanical properties of a high-strength inert ceramic (yttria-stabilised zirconia, ZrO2-3%Y2O3, defined as zirconia in the text) with the specific properties of bioactive materials, some zirconia samples were coated by two bioactive phosphosilicate glasses and glass-ceramics: RKKP and AP40. Coatings of about 200-300 microm thickness were prepared by a simple and low-cost firing method. They were characterised by optical and scanning electron microscopy (SEM) and compositional analysis (EDS). The adhesion of the coatings on zirconia was tested by shear tests. Vickers indentations at the coating/zirconia interface were performed in order to observe the crack propagation path. The reactivity of glasses and glass-ceramics coatings towards a simulated body fluid (SBF), having the same ion concentration as that of human plasma, was evaluated and compared to that of the bulk glass and glass-ceramics, by examining the morphology of the reaction layer formed on the surface of the coated zirconia after one month of soaking in the SBF at 37 degrees C.

  14. The osseointegration of zirconia dental implants.

    Science.gov (United States)

    Assal, Patrick A

    2013-01-01

    Zirconia is currently extensively used in medicine, especially in orthopedic surgery for various joint replacement appliances. Its outstanding mechanical and chemical properties have made it the "material of choice" for various types of prostheses. Its color in particular makes it a favored material to manufacture dental implants. A literature search through Medline enables one to see zirconia's potential but also to point out and identify its weaknesses. The search shows that zirconia is a biocompatible, osteoconductive material that has the ability to osseointegrate. Its strength of bonding to bone depends on the surface structure of the implant. Although interesting, the studies do not allow for the recommendation of the use of zirconia implants in daily practice. The lack of studies examining the chemical and structural composition of zirconia implants does not allow for a "gold standard" to be established in the implant manufacturing process. Randomized clinical trials (RCT) are urgently needed on surface treatments of zirconia implants intended to achieve the best possible osseointegration.

  15. Thermal characteristics of yttria stabilized zirconia nanolubricants

    Directory of Open Access Journals (Sweden)

    Sakthinathan Ganapathy

    2012-01-01

    Full Text Available The transition from microparticles to nanoparticles can lead to a number of changes in its properties. The objective of this work is to analyze the thermal, tribological properties of yttria stabilized zirconia nanoparticles. Nanosized yttria stabilized zir conia particles were prepared by milling the yttria stabilized zirconia (10 ftm in a planetary ball mill equipped with vials using tungsten carbide balls. After 40 hours milled the yttria stabilized zirconia nanoparticles of sizes ranging from 70-90 nm were obtained. The phase composition and morphologies of the assynthesized particles were characterized by energy dispersive X-ray analysis, scanning electron microscope, transmission electron microscope, thermogravimetric analysis and differential scanning calorimeter, and the images of the same were obtained. From TG-DSC analysis it was confirmed that, the yttria stabilized zirconia nanoparticles were heat stable under different thermal conditions which is due to the addition of yttria to pure zirconia. Due to this property of yttria stabilized zirconia nanoparticles, it can be widely used in high transfer application such as lubricant additives. The heat transfer properties of automotive engine lubricants were determined by utilization of measured thermal conductivity, viscosity index, density, flash point, fire point and pour point revealed that lubricants with additive constituents have a significant effect on the resultant heat transfer characteristics of the lubricants.

  16. Probing the effects of interfacial chemistry on the kinetics of phase transitions in amorphous and tetragonal zirconia nanocrystals.

    Science.gov (United States)

    Kirsch, Bradley L; Riley, Andrew E; Gross, Adam F; Tolbert, Sarah H

    2004-12-07

    In this work, we examine the phase stability of both uncoated and alumina-coated zirconia nanoparticles using in-situ X-ray diffraction. By tracking structural changes in these particles, we seek to understand how changing interfacial bonding affects the kinetics of amorphous zirconia crystallization and the kinetics of grain growth in both initially amorphous and initially crystalline zirconia nanocrystals. Activation energies associated with crystallization are calculated using nonisothermal kinetic methods. The crystallization of the uncoated amorphous zirconia colloids has an activation energy of 117 +/- 13 kJ/mol, while that for the alumina-coated amorphous colloids is 185 +/- 28 kJ/mol. This increase in activation energy is attributed to inhibition of atomic rearrangement imparted by the alumina coating. The kinetics of grain growth are also studied with nonisothermal kinetic methods. The alumina coating again dramatically affects the activation energies. For colloids that were coated with alumina when they were in an amorphous structure, the coating imparts a 5x increase in the activation energy for grain growth (33 +/- 8 versus 150 +/- 30 kJ/mol). This increase shows that the alumina coating inhibits zirconia cores from coarsening. When the colloids are synthesized in the tetragonal phase and then coated with alumina, the effect of surface coating on coarsening kinetics is even more dramatic. In this case, a 10x increase in activation energies, from 28 +/- 3 kJ/mol for the uncoated particles to 300 +/- 25 kJ/mol for the alumina-coated crystallites, is found. The results show that one can alter phase stability in colloidal systems by using surface coatings and interfacial energy to dramatically change the kinetic barriers to structural rearrangement.

  17. Optical characterization and Judd-Ofelt analysis of Pr3+ ions in sol-gel derived zirconia/polyethylene glycol composite

    Science.gov (United States)

    Jose, Saritha K.; Gopi, Subash; Thomas, Vinoy; Sreeja, E.; Joseph, Cyriac; Unnikrishnan, N. V.; Biju, P. R.

    2018-02-01

    The photoluminescence characteristics of praseodymium (Pr3+) doped zirconia/polyethylene glycol (ZrO2/PEG) samples were studied using optical absorption and emission spectra. The optical properties were theoretically analysed using standard and modified Judd-Ofelt (J-O) models. The oscillator strength of the observed transitions and J-O intensity parameters were calculated using these J-O models. The radiative properties such as radiative transition probability (AT), branching ratio (βR), stimulated emission cross-section (σe) and gain band width (σe × Δλeff) for the excited states of Pr3+ in ZrO2/PEG composite have been determined. The experimental branching ratios obtained from the emission spectra were compared with the theoretical values. The excitation spectra of Pr3+ doped samples show overlapping of Pr3+ excitation peak at 448 nm at the end of the broad excitation band of the host, indicating the charge transfer between the host and Pr3+ ions. Luminescence decay analysis confirmed concentration quenching in the prepared samples and the lifetime values are found to be in the microsecond range.

  18. Damage Maps of Veneered Zirconia under Simulated Mastication

    Science.gov (United States)

    Kim, Jae-Won; Kim, Joo-Hyung; Janal, Malvin N.; Zhang, Yu

    2016-01-01

    Zirconia based restorations often fracture from chipping and/or delamination of the porcelain veneers. We hypothesize that veneer chipping/delamination is a result of the propagation of near-contact induced partial cone cracks on the occlusal surface under mastication. Masticatory loading involves the opposing tooth sliding along the cuspal inner incline surface with an applied biting force. To test this hypothesis, flat porcelain veneered zirconia plates were cemented to dental composites and cyclically loaded (contact–slide–liftoff) at an inclination angle as a simplified model of zirconia based restorations under occlusion. In the light of in-situ observation of damage evolution in a transparent glass/zirconia/polycarbonate trilayer, postmortem damage evaluation of porcelain/zirconia/composite trilayers using a sectioning technique revealed that deep penetrating occlusal surface partial cone fracture is the predominant fracture mode of porcelain veneers. Clinical relevance is discussed. PMID:19029080

  19. Infrared study of CO adsorbed on Pd/Al2O3-ZrO2. Effect of zirconia added by impregnation.

    Science.gov (United States)

    Tiznado, Hugo; Fuentes, Sergio; Zaera, Francisco

    2004-11-23

    Characterization of palladium catalysts, supported on alumina and alumina modified by zirconia added by impregnation, was performed by CO adsorption from 143 to 298 K and monitored by infrared spectroscopy. It was found that the population of the Al3+ octahedral sites in the alumina decreased by the addition of zirconia. In contrast to the case of the pure alumina support, where stabilization of Pd+ was observed, Pd2+ was formed preferentially on samples where zirconia was added, and higher crystallinity in the metallic palladium was observed. Studies of CO adsorption at low temperatures (143 K) gave a better description of the surface species, since at higher temperatures (298 K) the reaction of the CO with some of the palladium oxide particles led to the partial reduction of the latter.

  20. The effect of graded glass-zirconia structure on the bond between core and veneer in layered zirconia restorations.

    Science.gov (United States)

    Liu, Ruoyu; Sun, Ting; Zhang, Yanli; Zhang, Yaokun; Jiang, Danyu; Shao, Longquan

    2015-06-01

    The aim of this study was to test the hypothesis that a graded glass-zirconia structure can strengthen the core-veneer bond in layered zirconia materials. A graded glass-zirconia structure was fabricated by infiltrating glass compositions developed in our laboratory into a presintered yttria tetrahedral zirconia polycrystal (Y-TZP) substrate by the action of capillary forces. The wettability of the infiltrated glass and Y-TZP substrate was investigated by the sessile drop technique. The microstructures of the graded glass-zirconia structure were examined by scanning electron microscopy (SEM). The phase structure characterization in the graded glass-zirconia structure were identified by X-ray diffraction (XRD) analysis. The elastic modulus and hardness of the graded glass-zirconia structure were evaluated from nanoindentations. Further, the shear bond strength (SBS) of the graded glass-zirconia structure and veneering porcelain was also evaluated. SEM images confirmed the formation of the graded glass-zirconia structure. Glass frits wet the Y-TZP substrate at 1200 °C with a contact angle of 43.2°. Only a small amount of t-m transformation was observed in as-infiltrated Y-TZP specimens. Nanoindentation studies of the glass-zirconia graded structure showed that the elastic modulus and hardness of the surface glass layer were higher than those of the dense Y-TZP layer. The mean SBS values for the graded glass-zirconia structure and veneering porcelain (24.35 ± 0.40 MPa) were statistically higher than those of zirconia and veneering porcelain (9.22 ± 0.20 MPa) (Pzirconia structure can be fabricated by the glass infiltration/densification technique, and this structure exhibits a strong core-veneer bond. Copyright © 2015 Elsevier Ltd. All rights reserved.

  1. Experimental Determination of Ballistic Performance of Composite Material Kevlar 29 and Alumina Powder/ Epoxy by Spherical Projectile

    Directory of Open Access Journals (Sweden)

    Luay Hashem Abbud

    2016-12-01

    Full Text Available In this study, a response of hybrid composite laminate woven fiber Kevlar29 – Al2O3 Powder/ Epoxy subjected to high velocity impact loading is presented. The energy absorbed due to impact of small rigid projectile on composite materials targets is determined experimentally. The energy absorbed due to impact of hemispherical projectiles on the developed composite laminates is investigated. The results revealed the maximum ballistic limit at impact velocity is found to be 390.87 ± 6 m/s for an the 18 mm target thickness. The ballistic limit velocity predictions are based on the theoretical method presented from another article. The initial velocity and residual velocity results showed good is agreement compared with the predicted results of Ipson and Recht equations. With 5.4 % of accuracy based on the experimental value for the theoretical model for ballistic limit velocity.

  2. Particulate Composite Materials: Numerical Modeling of a Cross-Linked Polymer Reinforced With Alumina-Based Particles

    Czech Academy of Sciences Publication Activity Database

    Máša, Bohuslav; Náhlík, Luboš; Hutař, Pavel

    2013-01-01

    Roč. 49, č. 4 (2013), s. 421-428 ISSN 0191-5665. [Mechanics of Composite Materials. Riga, 28.05.2013-01.06.2012] R&D Projects: GA ČR GD106/09/H035; GA MŠk(CZ) ED1.1.00/02.0068 Institutional support: RVO:68081723 Keywords : particulate composite * cross-linked polymer * FEM * damage model * hyperelasticity Subject RIV: JL - Materials Fatigue, Friction Mechanics Impact factor: 0.451, year: 2013 http://link.springer.com/article/10.1007%2Fs11029-013-9358-y

  3. Protection of yttria-stabilized zirconia for dental applications by oxidic PVD coating.

    Science.gov (United States)

    Hübsch, C; Dellinger, P; Maier, H J; Stemme, F; Bruns, M; Stiesch, M; Borchers, L

    2015-01-01

    In this study, the application of transparent physical vapor deposition (PVD) coatings on zirconia ceramics was examined as an approach to retard the low-temperature degradation of zirconia for dental applications. Transparent monolayers of titanium oxide (TixOy) and multilayers consisting of titanium oxide-alumina-titanium oxide (TixOy-AlxOy-TixOy) were deposited onto standardized discs of 3Y-TZP using magnetron sputtering. Using X-ray photospectroscopy and time-of-flight secondary-ion mass spectrometry, the compositions of the coatings were verified, and an approximate thickness of 50 nm for each type of coating was ascertained. After aging the coated and uncoated samples in water vapor at 134°C and 3 bar for 4, 8, 16, 32, 64 and 128 h, the monoclinic phase content was determined using X-ray diffraction, and its impact on mechanical properties was assessed in biaxial flexural strength tests. In addition, the depth of the transformation zone was measured from scanning electron microscopy images of the fracture surfaces of hydrothermally aged samples. The results revealed that the tetragonal-to-monoclinic phase transformation of the zirconia ceramic was retarded by the application of PVD coatings. During the first stages of aging, the coated samples exhibited a significantly lower monoclinic phase content than the uncoated samples and, after 128 h of aging, showed a transformation zone which was only ∼12-15 μm thick compared to ∼30 μm in the control group. Biaxial flexural strength decreased by ∼10% during aging and was not influenced by the application of a PVD coating. Copyright © 2014 Acta Materialia Inc. Published by Elsevier Ltd. All rights reserved.

  4. Environmental effects on friction and wear characteristic of zirconia doped with CuO

    NARCIS (Netherlands)

    Pasaribu, H.R.; Reuver, K.M.; Schipper, Dirk J.; Ran, S.; Wiratha, K.W.; Winnubst, Aloysius J.A.; Blank, David H.A.

    2005-01-01

    The influence of the addition of copper oxide on the friction and wear characteristics of dry sliding zirconia and alumina at various humidities and elevated temperatures is outlined in this article. At various humidities, it is found that the addition of CuO give a significant contribution in

  5. Implant Supported Fixed Dental Prostheses Using a New Monotype Zirconia Implant—A Case Report

    Science.gov (United States)

    Roehling, Stefan; Ghazal, Georges; Borer, Thomas; Thieringer, Florian; Gahlert, Michael

    2015-01-01

    Currently, titanium or specific titanium alloys are the most often used materials for the fabrication of dental implants. Many studies have confirmed the osseointegrative capacity and clinical long-term performance of moderately rough titanium implants. However, disadvantages have also been reported with regard to peri-implant infections and the titanium metal properties. Tooth colored ceramic implants have attracted the interest of clinicians since the end of the 1960s. Initially, alumina was used for the fabrication of ceramic implants; however, due to the poor biomechanical properties, alumina implants are not commercially available any more. Since end of the 1990s, zirconia has been established in dentistry due to its superior biomechanical properties compared to other oxide ceramics such as alumina. Currently, zirconia is the material of choice for the fabrication of ceramic implants. Zirconia implants show superior biocompatibility compared to titanium and other metals. Additionally, it has been reported that zirconia implants with a micro-rough surface topography show at least a comparable osseointegrative capacity and similar clinical survival rates to moderately rough titanium implants. The present case reports a fixed implant-supported reconstruction of a large edentulous space with compromised local bone conditions using new monotype zirconia dental implants with a micro-rough surface topography.

  6. Implant Supported Fixed Dental Prostheses Using a New Monotype Zirconia Implant—A Case Report

    Directory of Open Access Journals (Sweden)

    Stefan Roehling

    2015-09-01

    Full Text Available Currently, titanium or specific titanium alloys are the most often used materials for the fabrication of dental implants. Many studies have confirmed the osseointegrative capacity and clinical long-term performance of moderately rough titanium implants. However, disadvantages have also been reported with regard to peri-implant infections and the titanium metal properties. Tooth colored ceramic implants have attracted the interest of clinicians since the end of the 1960s. Initially, alumina was used for the fabrication of ceramic implants; however, due to the poor biomechanical properties, alumina implants are not commercially available any more. Since end of the 1990s, zirconia has been established in dentistry due to its superior biomechanical properties compared to other oxide ceramics such as alumina. Currently, zirconia is the material of choice for the fabrication of ceramic implants. Zirconia implants show superior biocompatibility compared to titanium and other metals. Additionally, it has been reported that zirconia implants with a micro-rough surface topography show at least a comparable osseointegrative capacity and similar clinical survival rates to moderately rough titanium implants. The present case reports a fixed implant-supported reconstruction of a large edentulous space with compromised local bone conditions using new monotype zirconia dental implants with a micro-rough surface topography.

  7. Durability of feldspathic veneering ceramic on glass-infiltrated alumina ceramics after long-term thermocycling.

    Science.gov (United States)

    Mesquita, A M M; Ozcan, M; Souza, R O A; Kojima, A N; Nishioka, R S; Kimpara, E T; Bottino, M A

    2010-01-01

    This study compared the bond strength durability of a feldspathic veneering ceramic to glass-infiltrated reinforced ceramics in dry and aged conditions. Disc shaped (thickness: 4 mm, diameter: 4 mm) of glass-infiltrated alumina (In-Ceram Alumina) and glass-infiltrated alumina reinforced by zirconia (In-Ceram Zirconia) core ceramic specimens (N=48, N=12 per groups) were constructed according to the manufacturers' recommendations. Veneering ceramic (VITA VM7) was fired onto the core ceramics using a mold. The core-veneering ceramic assemblies were randomly divided into two conditions and tested either immediately after specimen preparation (Dry) or following 30000 thermocycling (5-55 ºC±1; dwell time: 30 seconds). Shear bond strength test was performed in a universal testing machine (cross-head speed: 1 mm/min). Failure modes were analyzed using optical microscope (x20). The bond strength data (MPa) were analyzed using ANOVA (α=0.05). Thermocycling did not decrease the bond strength results for both In-Ceram Alumina (30.6±8.2 MPa; P=0.2053) and In-Ceram zirconia (32.6±9 MPa; P=0.3987) core ceramic-feldspathic veneering ceramic combinations when compared to non-aged conditions (28.1±6.4 MPa, 29.7±7.3 MPa, respectively). There were also no significant differences between adhesion of the veneering ceramic to either In-Ceram Alumina or In-Ceram Zirconia ceramics (P=0.3289). Failure types were predominantly a mixture of adhesive failure between the veneering and the core ceramic together with cohesive fracture of the veneering ceramic. Long-term thermocycling aging conditions did not impair the adhesion of the veneering ceramic to the glass-infiltrated alumina core ceramics tested.

  8. Densification of zirconia-hematite nanopowders

    NARCIS (Netherlands)

    Raming, T.P.; Winnubst, Aloysius J.A.; van Zyl, W.E.; Verweij, H.

    2003-01-01

    The densification of dual-phase yttria-doped tetragonal zirconia polycrystals (Y-TZP) and -Fe2O3 (hematite) composite powders is described. Different powder synthesis methods, different forms of dry compaction processes, and two sinter methods (pressureless sintering and sinterforging) were

  9. Mechanical Properties of Supports and Half‐Cells for Solid Oxide Electrolysis Influenced by Alumina‐Zirconia Composites

    DEFF Research Database (Denmark)

    Charlas, Benoit; Ni, De Wei; Frandsen, Henrik Lund

    2017-01-01

    and compared. The initial interest of this substitution are a decrease of the coefficient of thermal expansion (CTE) mismatch within the half-cell and the fact that 20A3YSZ is stronger than 3YSZ. The influence of the process on the composition, strength, elastic properties and electrical conductivity...... determined by the strength of other weaker components and by the residual stress state induced by the thermal expansion mismatch. In this study, the mechanical properties of Ni(O)-3YSZ supports with a reference composition and with substitution of 3YSZ by 20A3YSZ (3YSZ with 20 wt.% Al2O3) have been tested...

  10. Development and characterization of ceramic composites alumina-titania based reinforced with lanthanum oxide for fabrication of inert coatings for metallic tanks of the oil industry; Desenvolvimento e caracterizacao de compositos ceramicos baseados em alumina-titania reforcados com oxido de lantanio para fabricacao de revestimentos inertes em tanques metalicos da industria petrolifera

    Energy Technology Data Exchange (ETDEWEB)

    Bandeira, J.M.; Yadava, Y.P.; Silva, N.D.G.; Ferreira, R.A.S., E-mail: julianamb91@gmail.com, E-mail: yadava@ufpe.br [Universidade Federal de Pernambuco (UFPE), Recife, PE (Brazil). Centro de Tecnologia e Geociencias. Departamento de Engenharia Mecanica

    2016-07-01

    Crude petroleum is highly corrosive causing superficial degradation in metallic tanks used for storage and transportation of this material, which causes a serious problem in the oil industry. An alternative to solve this problem is to use some kind of coating that is inert to this kind of corrosion. Alumina and titania are interesting materials for several engineering applications because, when compared with other ceramic materials, they present superior mechanical properties, e.g. high mechanical strength, good chemical stability and high fracture toughness combined with good wear resistance and a coefficient of thermal expansion close to the iron's, which makes them fit to use in ceramic hardening process and coating. In this paper, alumina-titania ceramic composites with 5%, 10%, 15% and 20% of titania (TiO2) and reinforced with 2% of lanthanum oxide of were produced by thermo-mechanical processing and sintering techniques at 1350 deg C. In these composites, microstructure and mechanical properties were analyzed using X-ray spectroscopy, optical microscopy, scanning electron microscopy and Vickers hardness in order to evaluate their applicability. X-ray spectroscopy showed the formation of composite without the presence of other phases. Optical microscopy and scanning electron microscopy showed a homogeneous microstructure in terms of particle size and distribution. Vickers hardness test showed a gradual decrease in hardness with the addition of titania. The composite with 5% of titania and 2% of lanthanum oxide is the best choice for structural applications. The composites were submerged in crude petroleum for 30 days to study their stability in such environment. Through the analysis of X-ray spectroscopy, optical microscopy and Vickers hardness before and after the submersion in crude petroleum, it was not observed structural or microstructural degradation nether alterations in mechanical properties. This way, it was concluded that these composites have

  11. Zirconia in biomedical applications.

    Science.gov (United States)

    Chen, Yen-Wei; Moussi, Joelle; Drury, Jeanie L; Wataha, John C

    2016-10-01

    The use of zirconia in medicine and dentistry has rapidly expanded over the past decade, driven by its advantageous physical, biological, esthetic, and corrosion properties. Zirconia orthopedic hip replacements have shown superior wear-resistance over other systems; however, risk of catastrophic fracture remains a concern. In dentistry, zirconia has been widely adopted for endosseous implants, implant abutments, and all-ceramic crowns. Because of an increasing demand for esthetically pleasing dental restorations, zirconia-based ceramic restorations have become one of the dominant restorative choices. Areas covered: This review provides an updated overview of the applications of zirconia in medicine and dentistry with a focus on dental applications. The MEDLINE electronic database (via PubMed) was searched, and relevant original and review articles from 2010 to 2016 were included. Expert commentary: Recent data suggest that zirconia performs favorably in both orthopedic and dental applications, but quality long-term clinical data remain scarce. Concerns about the effects of wear, crystalline degradation, crack propagation, and catastrophic fracture are still debated. The future of zirconia in biomedical applications will depend on the generation of these data to resolve concerns.

  12. The local strength of individual alumina particles

    Science.gov (United States)

    Pejchal, Václav; Fornabaio, Marta; Žagar, Goran; Mortensen, Andreas

    2017-12-01

    We implement the C-shaped sample test method and micro-cantilever beam testing to measure the local strength of microscopic, low-aspect-ratio ceramic particles, namely high-purity vapor grown α-alumina Sumicorundum® particles 15-30 μm in diameter, known to be attractive reinforcing particles for aluminum. Individual particles are shaped by focused ion beam micromachining so as to probe in tension a portion of the particle surface that is left unaffected by ion-milling. Mechanical testing of C-shaped specimens is done ex-situ using a nanoindentation apparatus, and in the SEM using an in-situ nanomechanical testing system for micro-cantilever beams. The strength is evaluated for each individual specimen using bespoke finite element simulation. Results show that, provided the particle surface is free of readily observable defects such as pores, twins or grain boundaries and their associated grooves, the particles can achieve local strength values that approach those of high-perfection single-crystal alumina whiskers, on the order of 10 GPa, outperforming high-strength nanocrystalline alumina fibers and nano-thick alumina platelets used in bio-inspired composites. It is also shown that by far the most harmful defects are grain boundaries, leading to the general conclusion that alumina particles must be single-crystalline or alternatively nanocrystalline to fully develop their potential as a strong reinforcing phase in composite materials.

  13. Reuse of activated alumina

    Energy Technology Data Exchange (ETDEWEB)

    Hobensack, J.E. [Martin Marietta Energy Systems, Inc., Piketon, OH (United States)

    1991-12-31

    Activated alumina is used as a trapping media to remove trace quantities of UF{sub 6} from process vent streams. The current uranium recovery method employs concentrated nitric acid which destroys the alumina pellets and forms a sludge which is a storage and disposal problem. A recently developed technique using a distilled water rinse followed by three dilute acid rinses removes on average 97% of the uranium, and leaves the pellets intact with crush strength and surface area values comparable with new material. Trapping tests confirm the effectiveness of the recycled alumina as UF{sub 6} trapping media.

  14. Preparation of alumina-β'

    International Nuclear Information System (INIS)

    Casarini, J.R.; Souza, D.P.F.

    1984-01-01

    Alumina - (β + β') in powder, with composition of 8.85% Na 2 0 + 0.75% Li 2 0 + 90.40% Al 2 O 3 is obtained using the zeta process. The phase transformation β→β' can be seen with powder X-ray diffraction. It was observed that the efficiency of the transformation is related to the processing and purity of the raw material. Impurities as Ca and Si difficult the phase transformation β→β'. (E.G.) [pt

  15. What Is in Your Zirconia?

    Science.gov (United States)

    Helvey, Gregg A

    2017-04-01

    The immense popularity of zirconia as an indirect restorative material in dentistry has led to seemingly countless numbers of companies selling zirconia discs and blocks. The reliability of zirconia, however, is subject to specific manufacturing and processing protocols. Thus, it is of paramount importance for any dental professional utilizing zirconia to be aware of the source of the material and the various factors that can affect the success or failure of a final restoration. This article discusses the journey of zirconia, from being found among the elements of the earth to being placed in the patient's mouth. It also touches on drawbacks, such as translucency, associated with zirconia.

  16. Neutron diffraction studies of functionally graded alumina- zirconia ceramics

    Czech Academy of Sciences Publication Activity Database

    Lukáš, Petr; Vrána, Miroslav; Šaroun, Jan; Ryukhtin, Vasyl; Vleugels, J.; Anne, G.; Van der Biest, O.; Gasik, M.

    492/493, - (2005), s. 201-206 ISSN 0255-5476 R&D Projects: GA ČR GA202/03/0891; GA AV ČR KSK1010104 Grant - others:GROWTH - program evropské společnosti G5RD-CT2000-00354 Keywords : electrophotetic deposition * model Subject RIV: BM - Solid Matter Physics ; Magnetism Impact factor: 0.399, year: 2005

  17. Crystallization kinetics of amorphous alumina zirconia silica ceramics

    Czech Academy of Sciences Publication Activity Database

    Chráska, Tomáš; Hostomský, Jiří; Klementová, Mariana; Dubský, Jiří

    2009-01-01

    Roč. 15, S2 (2009), s. 1000-1001 ISSN 1431-9276 R&D Projects: GA AV ČR KAN300430651 Institutional research plan: CEZ:AV0Z20430508; CEZ:AV0Z40320502 Keywords : Nanocomposites * Al2O3 * ZrO2 * SiO2 * Solid-state reaction Subject RIV: JH - Ceramics, Fire-Resistant Materials and Glass Impact factor: 3.035, year: 2009

  18. Fracture behaviour of alumina and zirconia thin layered laminate

    Czech Academy of Sciences Publication Activity Database

    Chlup, Zdeněk; Hadraba, Hynek; Slabáková, L.; Drdlík, D.; Dlouhý, Ivo

    2012-01-01

    Roč. 32, č. 9 (2012), s. 2057-2061 ISSN 0955-2219 R&D Projects: GA ČR GD106/09/H035 Institutional research plan: CEZ:AV0Z20410507 Institutional support: RVO:68081723 Keywords : Ceramics * Laminates * Crack propagation Subject RIV: JL - Materials Fatigue, Friction Mechanics Impact factor: 2.360, year: 2012

  19. Formation of nanocomposite alumina-zirconia-silica ceramics

    Czech Academy of Sciences Publication Activity Database

    Chráska, Tomáš; Klementová, Mariana; Hostomský, Jiří

    2007-01-01

    Roč. 52, č. 4 (2007), s. 331-341 ISSN 0001-7043 R&D Projects: GA AV ČR KAN300430651 Institutional research plan: CEZ:AV0Z20430508; CEZ:AV0Z40320502 Keywords : TEM * sample preparation * plasma spraying * ceramic s Subject RIV: JH - Ceramic s, Fire-Resistant Materials and Glass

  20. Influence of atmospheric pressure low-temperature plasma treatment on the shear bond strength between zirconia and resin cement.

    Science.gov (United States)

    Ito, Yuki; Okawa, Takahisa; Fukumoto, Takahiro; Tsurumi, Akiko; Tatsuta, Mitsuhiro; Fujii, Takamasa; Tanaka, Junko; Tanaka, Masahiro

    2016-10-01

    Zirconia exhibits excellent strength and high biocompatibility in technological applications and it is has therefore been investigated for clinical applications and research. Before setting prostheses, a crown prosthesis inner surface is sandblasted with alumina to remove contaminants and form small cavities. This alumina sandblasting causes stress-induced phase transition of zirconia. Atmospheric-pressure low-temperature plasma has been applied in the dental industry, particularly for adhesives, as a surface treatment to activate the surface energy and remove contaminants. The purpose of this study was to examine the influence of atmospheric-pressure low-temperature plasma treatment on the shear bond strength between zirconia and adhesive resin cement. The surface treatment method was classified into three groups: untreated (Cont group), alumina sandblast treatment (Sb group), and atmospheric-pressure low-temperature plasma treatment (Ps group). Adhesive resin cement was applied to stainless steel and bonded to zirconia. Shear adhesion tests were performed after complete hardening of the cement. Multiple comparisons were performed using a one-way analysis of variance and the Bonferroni method. X-ray diffractometry was used to examine the change in zirconia crystal structure. Statistically significant differences were noted between the control and Sb groups and between the control and Ps groups. In contrast, no statistically significant differences were noted for the Ps and Sb bond strength. Atmospheric-pressure low-temperature plasma treatment did not affect the zirconia crystal structure. Atmospheric-pressure low-temperature plasma treatment improves the bonding strength of adhesive resin cement as effectively as alumina sandblasting, and does not alter the zirconia crystal structure. Copyright © 2016 Japan Prosthodontic Society. Published by Elsevier Ltd. All rights reserved.

  1. Electrochemically produced alumina as TL detector

    International Nuclear Information System (INIS)

    Osvay, M.

    1996-01-01

    The goal of this work was to compare the TL properties of various electrochemically produced alumina layers (E-AIO) in order to investigate the effect of the electrolyte and the Mg content on the alloys. It has been found that the TL sensitivity of oxidised layers is more influenced by the type of electrolyte, than by the composition of alloy. Hard oxide layer evolved in reduction electrolyte has rather different character compared to other alumina production investigated. The effect of reducing media seems to be very important during preparation of alumina layer. One of the advantages properties of E-AIO is, that it serve a promising method to increase the measuring range of TL method above 10 kGy as well. (author)

  2. Beta-alumina solid electrolyte separators

    Energy Technology Data Exchange (ETDEWEB)

    Duncan, J.H.; Stead, R.J.

    1989-06-14

    A method of making a composite beta-alumina artifact such as a separator tube for an electrochemical cell, comprising two beta-alumina portions which are sealed together in a sealing zone, namely an inner portion and an outer portion which extends peripherally around the inner portion and embraces it in the sealing zone, comprises pressing the inner and outer portions from powders which, when finally sintered, shrink and form integral beta-alumina artifacts. The portions are made so that the outer portion undergoes a greater degree of shrinkage during sintering than the inner portion and the portions are pressed so that the spacing between the portions where the outer portion extends around and embraces the inner portion is such that, upon sintering, the outer portion shrinks on to the inner portion to provide a hermetic peripheral seal between the portions. (author).

  3. Evaluation of the in vivo performance of composite aluminum/calcium phosphate (CAPs) as bone reconstruction material; Avaliacao in vivo do desempenho de compositos de alumina/fosfato de calcio (CaPs) como material de reconstrucao ossea

    Energy Technology Data Exchange (ETDEWEB)

    Araujo, P.M.; Lima, M.G.; Costa, A.C. [Universidade Federal de Campina Grande (UFCG), PB (Brazil); Pallone, E.M. [Universidade de Sao Paulo (FZEA/USP), Pirassununga, SP (Brazil). Faculdade de Zootecnia e Engenharia de Alimentos; Kiminami, R.H. [Universidade Federal de Sao Carlos (UFSCar), SP (Brazil)

    2016-07-01

    This study aims to evaluate the in vivo performance of composite aluminum/calcium phosphate (CAPs) as bone reconstruction material. To this end, mass CAPs relative to the total weight of Al2O3 prepared Al{sub 2}O{sub 3}/CAPs using percentage of 0, 10, 20 and 30% composites. The composites characterized were by X-ray diffraction, scanning electron microscopy with scanning. After implanted in rabbit tibia randomly divided were into two groups, each with nine rabbits, according to the euthanasia period (30 days after surgery). After euthanasia was performed radiographic and histological evaluation of the grafted areas. The results confirm that the compounds Al{sub 2}O{sub 3}/CAPs presented major phase of alumina and the second phase calcium pyrophosphate. Increasing the concentration of CAPs on alumina promoted with a reduction in density and increase in porosity, as well as an increase in grain size and heterogeneity in the microstructure. Upon radiographic examination of the tibiae of the nine (9) rabbits score was observed with grade 3, or similar radiopacity presented by the remaining cortical bone. It shown was that the tibiae of rabbits with the implant showed the presence of foreign material (composite), well delimited with bone formation and bone proliferation around the implants. At the point where the composite in 30 days' time of sacrifice, there was no observable sign of infection was established, since there were observed no cellular infiltration, no rejection of the implant, concluding that the biocompatible composite was studied. (author)

  4. Characterization and sintering of niobium-ATR alumina

    International Nuclear Information System (INIS)

    Sibuya, N.H.; Iwasaki, H.; Suzuki, C.K.; Pinatti, D.G.

    1987-01-01

    In the niobium aluminothermy a slag is produced, composed mostly of alumina and other compounds such as niobium oxide and silica. The phase composition of this ATR alumina was characterized by X-ray powder diffractometry, and afterwards this alumina was subjected to leaching processes. It was noticed that the original content of 70% α-alumina in slag rose to 95% after the calcination. ATR alumina (leached and calcined, and without any treatment) was used to make pressed bodies which were fired in air at 1200 to 1400 0 C for 1 to 10,5 hours; and in vacuum at 1550 to 1800$0C for 2 hours. Characterization was done by density measurements, X-ray diffractometry and ultrasonic analysis. Ultrasonic analysis of some vacuum fired bodies showed londitudinal velocities close to the value found in literature. Correlation of several techniques measurements disclosed the niobium oxide interference in sintering. (Author) [pt

  5. Zirconia-reinforced dental restorations

    NARCIS (Netherlands)

    Chen, C.

    2013-01-01

    The series of studies conducted in this thesis showed that there are several ways to enhance the performance of fixed restorations regarding the application of zirconia. One possible way is to change the sintering procedure of zirconia, so that the physical properties of zirconia such BFS, density

  6. Wettability, surface tension and reactivity ofthe molten manganese/zirconia-yttria ceramic system

    OpenAIRE

    Shinozaki, N; Sonoda, M; Mukai, K

    1998-01-01

    A basic research for improvement of plasma sprayed zirconia coatings has been conducted. Contact angle and surface tension of molten manganese/zirconia-yttria ceramic system weremeasured at 1573K by the sessile drop method, suggesting that molten manganese would spontaneously infiltrate open pores inzirconia coatings. Structure and elementary composition development of ZirCOnIa ceramICs caused by reaction with manganese were examined by using SEM(Scanning Electron Microscopy), EPMA(Electron P...

  7. Alumina-base plasma-sprayed materials part I: Phase stability of alumina and alumina-chromia

    Science.gov (United States)

    Chráska, P.; Dubsky, J.; Neufuss, K.; Písacka, J.

    1997-09-01

    Aluminum oxide is a relatively cheap, abundant material that is widely used for plasma- spray applications. This material, however, exists in many crystallographic modifications with different properties. In addition, most of these modifications are metastable and cannot be used in applications employed at elevated temperatures. Usually γ, δ, or other phases form after spraying, while α phase (corundum) is often the most desirable phase due to high corrosion resistance and hardness. This paper first reviews the method of α stabilization in the as- sprayed materials offered in literature. Then, as an example, it summarizes the results of an extensive study of chromia additions to alumina. Chromia was chosen because of its complete solid solubility in alumina and its crystal lattice type, which is similar to that of alumina. It was demonstrated that the addition of approximately 20 wt% chromia results in the formation of one solid solution of (Al- Cr)2O3 in the α- modification. Finally, this paper discusses the thermal stability of various alumina phases. Phase change routes of heating for different starting alumina modifications are discussed, and a case study of alumina- chromia is presented. Both types of as-sprayed structures, a mixture of α, δ, and γ phases, and 100% (Al- Cr)2O3 were annealed up to 1300 °C and the phase composition checked. At lower temperatures and shorter holding times, the amount of α phase decreases while another metastable θ phase appears, and the fraction of γ + δ, if present, increases. At temperature above 1100 °C, the amount of α phase increases again.

  8. Development and characterization of ceramic composites based on alumina-titania reinforced with rare earth oxide (holmium oxide) for the production of inert coatings in metal tanks of petroleum industry; Desenvolvimento e caracterizacao de compositos ceramicos baseados em alumina-titania reforcados com oxido de terra rara (oxido de holmio) para fabricacao de revestimentos inertes em tanques metalicos da industria petrolifera

    Energy Technology Data Exchange (ETDEWEB)

    Silva, N.D.G.; Pontual, J.O.; Ferreira, R.A.S.; Yadava, Y.P., E-mail: nokaa_demery@hotmail.com, E-mail: yadava@ufpe.br [Universidade Federal de Pernambuco (UFPE), Recife, PE (Brazil). Departamento de Engenharia Mecanica

    2014-07-01

    Due to the importance of petroleum and its derivatives for modern society, it is necessary to develop technologies that improve processes and transports of petroleum. The crude oil creates hostile environments and in the process of transport and storage of petroleum are used metallic materials, which corrode becoming a critical problem in this industry. One way of solving this problem is the use of ceramics based on alumina as inert coating on hostile environments. In this work was studied a structure, microstructure and mechanical properties of ceramic composite based on Al2O3 - TiO2 reinforced Ho2O3. The composites were produced by a thermomechanical process, sintered at 1350°C, were analyzed by x-ray diffraction, optical microscopy, scanning electron microscopy, and microhardness. Analyses were performed before and after immersion in earth and offshore crude petroleum to study stability of the developed composites and concluded that the ceramic composites immersed in petroleum show stable in hostile environments. (author)

  9. In Vitro Cell Proliferation and Mechanical Behaviors Observed in Porous Zirconia Ceramics

    Science.gov (United States)

    Li, Jing; Wang, Xiaobei; Lin, Yuanhua; Deng, Xuliang; Li, Ming; Nan, Cewen

    2016-01-01

    Zirconia ceramics with porous structure have been prepared by solid-state reaction using yttria-stabilized zirconia and stearic acid powders. Analysis of its microstructure and phase composition revealed that a pure zirconia phase can be obtained. Our results indicated that its porosity and pore size as well as the mechanical characteristics can be tuned by changing the content of stearic acid powder. The optimal porosity and pore size of zirconia ceramic samples can be effective for the increase of surface roughness, which results in higher cell proliferation values without destroying the mechanical properties. PMID:28773341

  10. Alumina Technology Roadmap

    Energy Technology Data Exchange (ETDEWEB)

    none,

    2002-02-01

    The Alumina Technology Roadmap outlines a comprehensive long-term research and development plan that defines the industry's collective future and establishes a clear pathway forward. It emphasizes twelve high-priority R&D areas deemed most significant in addressing the strategic goals.

  11. Bauxite and alumina

    Science.gov (United States)

    Bray, E.L.

    2010-01-01

    The article reports on the global market performance of bauxite and alumina in 2009 and presents an outlook for their 2010 performance. There were only several U.S. states that could produce bauxite and bauxitic clays including Georgia, Arkansas, and Alabama. The prices for imported refractory-grade calcined bauxite ranged between 426 U.S. dollars and 554 dollars per ton.

  12. alumina solid electrolyte

    Indian Academy of Sciences (India)

    -β/β -alumina; solid electrolyte; calcium impurity; specific resistance. 1. Introduction. Since its development in the 1980s, the Na/S battery has been one of the most promising candidates for energy storage applications. The Na/S battery functions based on the elec- trochemical reaction between sodium and sulphur to form.

  13. alumina solid electrolyte

    Indian Academy of Sciences (India)

    alumina was synthesized using a solid-state reaction. The changes in ... sive, because of its abundant lowcost raw materials and is suitable for high-volume mass production. The battery is composed of a sodium anode, a sulphur cathode, and. Na. +.

  14. Lump Kinetic Analysis of Syngas Composition Effect on Fischer-Tropsch Synthesis over Cobalt and Cobalt-Rhenium Alumina Supported Catalyst

    OpenAIRE

    Dewi Tristantini; Ricky Kristanda Suwignjo

    2016-01-01

    This study investigated lump kinetic analysis of Fischer-Tropsch synthesis over Cobalt and Cobalt-Rhenium Alumina supported catalyst (Co/γ-Al2O3 and Co-Re/γ-Al2O3) at 20 bars and 483 K using feed gas with molar H2/CO ratios of 1.0 to 2.1. Syngas with H2/CO molar ratio of 1.0 represents syngas characteristic derived from biomass, while the 2.1 molar ratio syngas derived from coal. Rhenium was used as the promoter for the cobalt catalyst. Isothermal Langmuir adsorption mechanism was used to bui...

  15. Modification of surface properties of yttria stabilized zirconia by ion implantation

    Science.gov (United States)

    Legg, K. O.; Cochran, J. K.; Solnick-Legg, H. F.; Mann, X. L.

    1985-03-01

    In order to determine in what ways ion implantation and subsequent heat treatment can be used to improve mechanical properties of ceramics, (110) yttria stabilized zirconia (YSZ) was implanted with Al + or Zr + ions and heat treated at a series of temperatures. Ion doses from 10 16 to 4 × 10 17{ion}/{cm 2} were used, with annealing temperatures up to 1575°C. In Al + implanted samples, many small precipitates formed at temperatures of about 1200δC, while at higher temperatures, the alumminum was precipitated as micro-sized alumina crystallites with 10-20% increases in hardness and fracture toughness. However, by allowing sufficient time for the nucleation of a large number of precipitates in the 1150 to 1250°C range, a new nucleation controlled microstructure (NCM) was formed, consisting of interlocking zirconia and alumina phases which exhibited improvements of 50% in fracture toughness and 25% in hardness.

  16. Effect of adhesive resin type for bonding to zirconia using two surface pretreatments

    NARCIS (Netherlands)

    Samimi, P.; Hasankhani, A.; Matinlinna, J.P.; Mirmohammadi, H.

    2015-01-01

    Purpose: This laboratory study evaluated the short-term adhesive properties of one 10-MDP-containing and two MDP-free resin composite cements, using two types of zirconia surface pretreatments. Materials and Methods: Eighteen sintered zirconia disks (Procera, Nobel Biocare) were randomly divided

  17. Processing and Deposition of Nanocrystalline Oxide Composites for Thermal Barrier Coatings

    National Research Council Canada - National Science Library

    Ying, Jackie

    2000-01-01

    .... Electrophoretic deposition was used to coat the nanocomposite powders onto nickel substrates. The effect of alumina content, powder calcination temperature, and film thickness on the thermal stability of zirconia-based coatings was examined...

  18. Influence of multimode universal adhesives and zirconia primer application techniques on zirconia repair.

    Science.gov (United States)

    Seabra, Bruno; Arantes-Oliveira, Sofia; Portugal, Jaime

    2014-08-01

    More information is needed on the efficacy of the new universal adhesives and on the best 10-methacryloyloxydecyl dihydrogen phosphate- (MDP)-containing primer protocol to promote adhesion to zirconia. The aim of this study was to evaluate the influence of 2 new multimode MDP-containing adhesives and several application protocols of a zirconia primer on the shear bond strength (SBS) of composite resin to zirconia. Sixty zirconia (3Y-TZP) blocks were abraded (50 μm Al2O3) and divided into 6 experimental groups (n=10): one Z-Prime Plus coat without light polymerization; one Z-Prime Plus light-polymerized coat; two Z-Prime Plus coats without light polymerization; two Z-Prime Plus light-polymerized coats; All-Bond Universal; and ScotchBond Universal Adhesive. Multimode adhesives were applied according to the manufacturers' recommendations. After composite resin (Filtek Z250) light polymerization, the specimens were stored in distilled water (37°C/48 hours) and tested in shear (1 mm/min). Failure mode was classified as adhesive or mixed. Statistical analysis of the SBS data was performed with 1-way ANOVA followed by the Student-Newman-Keuls post hoc tests. Nonparametric tests (Kruskal-Wallis) were used to analyze the failure mode data (α=.05). The ScotchBond Universal Adhesive, All-Bond Universal, and two Z-Prime Plus light-polymerized coats groups showed a higher mean SBS than the other experimental groups (Padhesive failures. The new multimode adhesives tested were effective in promoting adhesion between composite resin and zirconia. Z-Prime Plus should be applied in 2 light-polymerized coats to promote SBS values similar to those of the new multimode adhesives. Copyright © 2014 Editorial Council for the Journal of Prosthetic Dentistry. Published by Elsevier Inc. All rights reserved.

  19. On the determination of the stress-free temperature for alumina–zirconia multilayer structures

    Czech Academy of Sciences Publication Activity Database

    Chlup, Zdeněk; Hadraba, Hynek; Drdlík, D.; Maca, K.; Dlouhý, Ivo; Bermejo, R.

    2014-01-01

    Roč. 40, č. 4 (2014), s. 5787-5793 ISSN 0272-8842 R&D Projects: GA ČR(CZ) GAP108/11/1644; GA MŠk(CZ) ED1.1.00/02.0068 Institutional support: RVO:68081723 Keywords : Sintering * Thermal expansion * Zirconia * Alumina * Layered Ceramics Subject RIV: JL - Materials Fatigue, Friction Mechanics Impact factor: 2.605, year: 2014

  20. Bioactive and Thermally Compatible Glass Coating on Zirconia Dental Implants

    Science.gov (United States)

    Kirsten, A.; Hausmann, A.; Weber, M.; Fischer, J.

    2015-01-01

    The healing time of zirconia implants may be reduced by the use of bioactive glass coatings. Unfortunately, existing glasses are either bioactive like Bioglass 45S5 but thermally incompatible with the zirconia substrate, or they are thermally compatible but exhibit only a very low level of bioactivity. In this study, we hypothesized that a tailored substitution of alkaline earth metals and alkaline metals in 45S5 can lead to a glass composition that is both bioactive and thermally compatible with zirconia implants. A novel glass composition was analyzed using x-ray fluorescence spectroscopy, dilatometry, differential scanning calorimetry, and heating microscopy to investigate its chemical, physical, and thermal properties. Bioactivity was tested in vitro using simulated body fluid (SBF). Smooth and microstructured glass coatings were applied using a tailored spray technique with subsequent thermal treatment. Coating adhesion was tested on implants that were inserted in bovine ribs. The cytocompatibility of the coating was analyzed using L929 mouse fibroblasts. The coefficient of thermal expansion of the novel glass was shown to be slightly lower (11.58·10–6 K–1) than that of the zirconia (11.67·10–6 K–1). After storage in SBF, the glass showed reaction layers almost identical to the bioactive glass gold standard, 45S5. A process window between 800 °C and 910 °C was found to result in densely sintered and amorphous coatings. Microstructured glass coatings on zirconia implants survived a minimum insertion torque of 60 Ncm in the in vitro experiment on bovine ribs. Proliferation and cytotoxicity of the glass coatings was comparable with the controls. The novel glass composition showed a strong adhesion to the zirconia substrate and a significant bioactive behavior in the SBF in vitro experiments. Therefore, it holds great potential to significantly reduce the healing time of zirconia dental implants. PMID:25421839

  1. Bioactive and thermally compatible glass coating on zirconia dental implants.

    Science.gov (United States)

    Kirsten, A; Hausmann, A; Weber, M; Fischer, J; Fischer, H

    2015-02-01

    The healing time of zirconia implants may be reduced by the use of bioactive glass coatings. Unfortunately, existing glasses are either bioactive like Bioglass 45S5 but thermally incompatible with the zirconia substrate, or they are thermally compatible but exhibit only a very low level of bioactivity. In this study, we hypothesized that a tailored substitution of alkaline earth metals and alkaline metals in 45S5 can lead to a glass composition that is both bioactive and thermally compatible with zirconia implants. A novel glass composition was analyzed using x-ray fluorescence spectroscopy, dilatometry, differential scanning calorimetry, and heating microscopy to investigate its chemical, physical, and thermal properties. Bioactivity was tested in vitro using simulated body fluid (SBF). Smooth and microstructured glass coatings were applied using a tailored spray technique with subsequent thermal treatment. Coating adhesion was tested on implants that were inserted in bovine ribs. The cytocompatibility of the coating was analyzed using L929 mouse fibroblasts. The coefficient of thermal expansion of the novel glass was shown to be slightly lower (11.58 · 10(-6) K(-1)) than that of the zirconia (11.67 · 10(-6) K(-1)). After storage in SBF, the glass showed reaction layers almost identical to the bioactive glass gold standard, 45S5. A process window between 800 °C and 910 °C was found to result in densely sintered and amorphous coatings. Microstructured glass coatings on zirconia implants survived a minimum insertion torque of 60 Ncm in the in vitro experiment on bovine ribs. Proliferation and cytotoxicity of the glass coatings was comparable with the controls. The novel glass composition showed a strong adhesion to the zirconia substrate and a significant bioactive behavior in the SBF in vitro experiments. Therefore, it holds great potential to significantly reduce the healing time of zirconia dental implants. © International & American Associations for Dental

  2. Sliding Contact Fatigue of Graded Zirconia with External Esthetic Glass

    Science.gov (United States)

    Ren, L.; Janal, M.N.; Zhang, Y.

    2011-01-01

    Veneer chipping and fracture are common failure modes for porcelain-veneered zirconia dental restorations. We hypothesized that the graded glass/zirconia/glass with external esthetic glass (e-GZG) can increase the lifetime and improve resistance to veneer chipping and fracture relative to porcelain-veneered zirconia, while providing necessary esthetics. Previously, we have demonstrated that a graded glass-zirconia surface possesses excellent resistance to occlusal-like sliding contact fatigue. Here, we investigated the sliding contact fatigue response of this graded glass-zirconia surface with external esthetic glass. This external glass is essential for shade options, for preventing excessive wear of opposing dentition, and for protecting Y-TZP from hydrothermal degradation. e-GZG plates were bonded to composite blocks and subjected to prolonged sliding contact up to 10 million cycles at 200 N in water. The resistance to sliding contact fatigue of e-GZG matches that of monolithic Y-TZP, and both of these materials demonstrated lifetimes that were orders of magnitude longer than that of porcelain-veneered zirconia. Graded e-GZG is a promising restorative material. PMID:21666105

  3. Bonding effectiveness to different chemically pre-treated dental zirconia.

    Science.gov (United States)

    Inokoshi, Masanao; Poitevin, André; De Munck, Jan; Minakuchi, Shunsuke; Van Meerbeek, Bart

    2014-09-01

    The objective of this study was to evaluate the effect of different chemical pre-treatments on the bond durability to dental zirconia. Fully sintered IPS e.max ZirCAD (Ivoclar Vivadent) blocks were subjected to tribochemical silica sandblasting (CoJet, 3M ESPE). The zirconia samples were additionally pre-treated using one of four zirconia primers/adhesives (Clearfil Ceramic Primer, Kuraray Noritake; Monobond Plus, Ivoclar Vivadent; Scotchbond Universal, 3M ESPE; Z-PRIME Plus, Bisco). Finally, two identically pre-treated zirconia blocks were bonded together using composite cement (RelyX Ultimate, 3M ESPE). The specimens were trimmed at the interface to a cylindrical hourglass and stored in distilled water (7 days, 37 °C), after which they were randomly tested as is or subjected to mechanical ageing involving cyclic tensile stress (10 N, 10 Hz, 10,000 cycles). Subsequently, the micro-tensile bond strength was determined, and SEM fractographic analysis performed. Weibull analysis revealed the highest Weibull scale and shape parameters for the 'Clearfil Ceramic Primer/mechanical ageing' combination. Chemical pre-treatment of CoJet (3M ESPE) sandblasted zirconia using Clearfil Ceramic Primer (Kuraray Noritake) and Monobond Plus (Ivoclar Vivadent) revealed a significantly higher bond strength than when Scotchbond Universal (3M ESPE) and Z-PRIME Plus (Bisco) were used. After ageing, Clearfil Ceramic Primer (Kuraray Noritake) revealed the most stable bond durability. Combined mechanical/chemical pre-treatment, the latter with either Clearfil Ceramic Primer (Kuraray Noritake) or Monobond Plus (Ivoclar Vivadent), resulted in the most durable bond to zirconia. As a standard procedure to durably bond zirconia to tooth tissue, the application of a combined 10-methacryloyloxydecyl dihydrogen phosphate/silane ceramic primer to zirconia is clinically highly recommended.

  4. Biaxial flexural strength of bilayered zirconia using various veneering ceramics.

    Science.gov (United States)

    Chantranikul, Natravee; Salimee, Prarom

    2015-10-01

    The aim of this study was to evaluate the biaxial flexural strength (BFS) of one zirconia-based ceramic used with various veneering ceramics. Zirconia core material (Katana) and five veneering ceramics (Cerabien ZR; CZR, Lava Ceram; LV, Cercon Ceram Kiss; CC, IPS e.max Ceram; EM and VITA VM9; VT) were selected. Using the powder/liquid layering technique, bilayered disk specimens (diameter: 12.50 mm, thickness: 1.50 mm) were prepared to follow ISO standard 6872:2008 into five groups according to veneering ceramics as follows; Katana zirconia veneering with CZR (K/CZR), Katana zirconia veneering with LV (K/LV), Katana zirconia veneering with CC (K/CC), Katana zirconia veneering with EM (K/EM) and Katana zirconia veneering with VT (K/VT). After 20,000 thermocycling, load tests were conducted using a universal testing machine (Instron). The BFS were calculated and analyzed with one-way ANOVA and Tukey HSD (α=0.05). The Weibull analysis was performed for reliability of strength. The mode of fracture and fractured surface were observed by SEM. It showed that K/CC had significantly the highest BFS, followed by K/LV. BFS of K/CZR, K/EM and K/VT were not significantly different from each other, but were significantly lower than the other two groups. Weibull distribution reported the same trend of reliability as the BFS results. From the result of this study, the BFS of the bilayered zirconia/veneer composite did not only depend on the Young's modulus value of the materials. Further studies regarding interfacial strength and sintering factors are necessary to achieve the optimal strength.

  5. colorimetric evaluation of Cercon zirconia and metal ceramic restorations in two thicknesses of veneering porcelain

    Directory of Open Access Journals (Sweden)

    Dorriz H

    2011-02-01

    Full Text Available "nBackground and Aims: The aim of this study was to evaluate the effect of zirconia and base metal cores on the color of restorations. Furthermore, the effect of different backings on the color of cercon zirconia was evaluated."nMaterials and Methods: The specimens were Cercon zirconia and metal ceramic discs with "high Au" and "base metal" alloys. Cercon zirconia discs were veneered with veneering shade of A2 and two thickness of porcelain"n(0.7 mm, 1.2 mm. There were 3 discs in each group. Metal ceramic discs were made of "nickel-chromium" alloy (Verobond and "high Au" alloy (World 89 and two shades (A2, A3.5 and two thicknesses of veneering porcelain. 3 types of backing (high Au, nickel-chromium and A3 shade composite were made for Cercon zirconia discs. Spectrophotometric evaluation of zirconia discs (on 3 backings and metal ceramic discs was done. One-way ANOVA and Tukey tests were used for data analysis."nResults: There were no significant differences between the amounts of L*, a*, b* for Cercon zirconia on different backings (P>0.05. In comparison between different core groups, a* was significantly higher in metal ceramic groups compared with that of zirconia groups (P<0.05."nConclusion: Cercon zirconia can completely mask the underlying backing.

  6. Zirconia as a Dental Biomaterial

    Directory of Open Access Journals (Sweden)

    Alvaro Della Bona

    2015-08-01

    Full Text Available Ceramics are very important in the science of dental biomaterials. Among all dental ceramics, zirconia is in evidence as a dental biomaterial and it is the material of choice in contemporary restorative dentistry. Zirconia has been applied as structural material for dental bridges, crowns, inserts, and implants, mostly because of its biocompatibility, high fracture toughness, and radiopacity. However, the clinical success of restorative dentistry has to consider the adhesion to different substrates, which has offered a great challenge to dental zirconia research and development. This study characterizes zirconia as a dental biomaterial, presenting the current consensus and challenges to its dental applications.

  7. Preparation of alumina microspheres

    International Nuclear Information System (INIS)

    Santos, W.R. dos; Abrao, A.

    1980-01-01

    Inorganic exchangers are widely used for adsorption and column partition chromatography. The main difficulty of using commercial alumina (in powder) for column chromatography is related to its packing, and the operations through the column become diffcult and time-consuming; also it turns to be virtually impossible to use large dimension columns. In order to eliminate these problems, a process for the preparation of alumina micro-spheres was developed as an adaptation of a similar process used to prepare nuclear fuel microspheres (UO 2 , ThO 2 ). The flowsheet of this process is presented together with the analytical results of sphericity after calcination, granulometry, density and characterization by X-ray diffractometry. Solubility tests showed that the so-prepared microspheres are well resistant to strong acids and bases; retention tests showed their efficiency, mainly to copper. (C.L.B.) [pt

  8. Resin adhesion strengths to zirconia ceramics after primer treatment with silane coupling monomer or oligomer.

    Science.gov (United States)

    Okada, Masahiro; Inoue, Kazusa; Irie, Masao; Taketa, Hiroaki; Torii, Yasuhiro; Matsumoto, Takuya

    2017-09-26

    Resin bonding to zirconia ceramics is difficult to achieve using the standard methods for conventional silica-based dental ceramics, which employ silane coupling monomers as primers. The hypothesis in this study was that a silane coupling oligomer -a condensed product of silane coupling monomers- would be a more suitable primer for zirconia. To prove this hypothesis, the shear bond strengths between a composite resin and zirconia were compared after applying either a silane coupling monomer or oligomer. The shear bond strength increased after applying a non-activated ethanol solution of the silane coupling oligomer compared with that achieved when applying the monomer. Thermal treatment of the zirconia at 110°C after application of the silane coupling agents was essential to improve the shear bond strength between the composite resin cement and zirconia.

  9. Effects of temperature-gradient-induced damage of zirconia metering nozzles

    Science.gov (United States)

    Zhao, Liang; Xue, Qun-hu

    2017-09-01

    The effects of temperature-gradient-induced damage of zirconia metering nozzles were investigated through analysis of the phase composition and microstructure of nozzle samples. The analysis was carried out using X-ray diffraction and scanning electron microscopy after the samples were subjected to a heat treatment based on the temperatures of the affected, transition, and original layers of zirconia metering nozzles during the continuous casting of steel. The results showed that, after heat treatment at 1540, 1410, or 1300°C for a dwell time of 5 h, the monoclinic zirconia phase was gradually stabilized with increasing heat-treatment temperature. Moreover, a transformation to the cubic zirconia phase occurred, accompanied by grain growth, which illustrates that the temperature gradient in zirconia metering nozzles affects the mineral composition and microstructure of the nozzles and accelerates damage, thereby deteriorating the quality and service life of the nozzles.

  10. Effect of tribochemical treatments and silane reactivity on resin bonding to zirconia.

    Science.gov (United States)

    Pilo, Raphael; Dimitriadi, Maria; Palaghia, Anna; Eliades, George

    2018-02-01

    The aim of the study was to assess the roughness, structure and bond strength with zirconia of four grit-blasting treatments combined with three silane types, the reactivity of which was evaluated, as well. The grit-blasted treatments performed on zirconia (Lava) were alumina (ALU), CoJet (COJ), SilJet (SLJ) and SilJet Plus (SJP, with silica-encapsulated silane). The other two silanes selected were the S-Bond (SB, prehydrolyzed) and Clearfil Ceramic Primer Plus (CP, prehydrolyzed with 10-MDP). The activity of the silanols in the silanes was evaluated by FTIR spectroscopy. Optical profilometry and Raman microspectroscopy were used for the assessment of roughness (Sa, Sz, Sdr parameters) and structure (monoclinic volume-Vm) of zirconia, before (REF) and after grit-blasting, and a shear bond strength (SBS) with a flowable resin composite, for the investigation of the bonding capacity of the treatments. Only SB demonstrated reactive silanols. CP and the SJP silanes were mostly in a polymerized siloxane state. Roughness was increased after grit-blasting as follows: ALU>SLJ,SJP>COJ>REF (Sa,Sz) and ALU>SLJ,COJ,SJP>REF (Sdr). ALU demonstrated the highest Vm (7.52%) from all other treatments (4.16-4.81%) and the REF (0%). COJ and SLJ showed the highest SBS (14-15.94MPa) regardless of the silane type used. SJP showed no significant differences from SLJ-SB and COJ-SB. Weibull analysis showed a reliability (β) ranking of COJ, SJP, SLJ, ALU-CP>ALU-SB>REF and a characteristic life (η) ranking of COJ, SLJ, ≥SLJ-SB, SJP, ALU≥ALU-SB,REF-CP>REF-SB. The reactivity of the silanes used showed great variations to support a predictable effect in all treatments. CP with deactivated silanols demonstrated a) the most reliable and strongest treatment with a silica-rich powder (COJ), despite the lowest Sa,Sz substrate values and b) high strength with a low-silica powder (SLJ) with higher Sa,Sz substrate values. Therefore, it may be concluded that 10-MDP greatly contributes to the

  11. Synthesis of boehmite by hydrothermal treatment used as inorganic binder for alumina powder

    International Nuclear Information System (INIS)

    Lima, M.B.; Tercini, M.B.; Yoshimura, H.N.

    2012-01-01

    Presently, due to the concerns with the environment, it has been developed studies to replace the organic binder by an inorganic binder for forming of ceramic powders, in order to avoiding the generation of polluting gases during sintering (firing). A potential alternative is the use of boehmite, produced by hydrothermal treatment on the surfaces of the alumina powder, previously ground in a ball mill using zirconia milling media to produce hydrated phases on alumina powder which are converted to boehmite. In the treated alumina powders, it was observed the formation of boehmite phase by X-ray diffraction analysis and Fourier transformed infrared (FTIR) spectroscopy, demonstrating the efficiency of boehmite formation during the hydrothermal treatment at 150°C for 3 hours.(author)

  12. Uranyl sorption onto alumina

    International Nuclear Information System (INIS)

    Jacobsson, A.M.M.

    1997-01-01

    The mechanism for the adsorption of uranyl onto alumina from aqueous solution was studied experimentally and the data were modeled using a triple layer surface complexation model. The experiments were carried out at low uranium concentrations (9 x 10 -11 --5 x 10 -8 M) in a CO 2 free environment at varying electrolyte concentrations (0.01--1 M) and pH (4.5--12). The first and second acid dissociation constants, pK a1 and pK a2 , of the alumina surface were determined from potentiometric titrations to be 7.2 ± 0.6 and 11.2 ± 0.4, respectively. The adsorption of uranium was found to be independent of the electrolyte concentration. The authors therefore conclude that the uranium binds as an inner sphere complex. The results were modeled using the code FITEQL. Two reactions of uranium with the surface were needed to fit the data, one forming a uranyl complex with a single surface hydroxyl and the other forming a bridged or bidentate complex reacting with two surface hydroxyls of the alumina. There was no evidence from these experiments of site heterogeneity. The constants used for the reactions were based in part on predictions made utilizing the Hard Soft Acid Base, HSAB, theory, relating the surface complexation constants to the hydrolysis of the sorbing metal ion and the acid dissociation constants of the mineral oxide surface

  13. Effects of some chemical surface modifications on resin zirconia adhesion.

    Science.gov (United States)

    Liu, Dan; Tsoi, James Kit-Hon; Matinlinna, Jukka Pekka; Wong, Hai Ming

    2015-06-01

    To evaluate the effects of various chemical surface modifications on adhesion between zirconia and resin adhesive. Pre-sintered zirconia discs were sectioned from commercial cylindrical blocks and polished with abrasive papers under running tap water. All the discs were randomly divided into five study groups according to the methods of surface treatment, including: the control group (fully sintered, without any modification), group S (fully sintered and sandblasted with silica coated alumina particles), group HN (fully sintered and etched with a blend of mineral acid solution at 100 °C for 25 min), group HF (fully sintered and etched with 48% hydrofluoric acid solution at 100 °C for 25 min), and group Si (coated with silica particles and then fully sintered). The mean value of surface roughness was evaluated before further treatment. Resin stubs (3.6mm in diameter and 3mm in height) were adhered and light cured on each zirconia disc after the application of a silane coupling agent. In each group, all the samples were further divided into three subgroups with each n=12, one for the measurement of initial adhesion strength (shear bond) value and the other two were tested after thermal cycling for 10,000 and 20,000 cycles, respectively. The results were analyzed with two-way ANOVA and Turkey HSD (pzirconia surface crystallinity. The morphological appearance of zirconia surface after surface treatment was observed with SEM. The control group showed the lowest initial shear bond strength (SBS) value (16.8 ± 2.4 MPa) and did not survive the aging treatments. All the investigated surface treatments improved resin zirconia bond strength significantly, the group S displaying the highest initial value of 25.1 ± 2.7 MPa. However, the highest resistance to the aging effects of thermal cycling was found in group Si. It was further shown in the XRD examination that only the grit-blasting caused the crystalline transformation from tetragonal phase to monoclinic phase (T

  14. Effect of surface treatments on the bond strength of a zirconia-reinforced ceramic to composite resin Efeito de tratamentos de superfície sobre a resistência de união entre cerâmica reforçada por zircônia e resina composta

    Directory of Open Access Journals (Sweden)

    Alvaro Della Bona

    2007-03-01

    Full Text Available The objective of this study was to evaluate the tensile (sigmat and shear bond strength (sigmas of a glass-infiltrated alumina-based zirconia-reinforced ceramic (IZ - Vita In-Ceram Zirconia to a composite resin, testing the hypothesis that silica coating (SC - Cojet, 3M-Espe produces higher bond strength values than other ceramic surface treatments. Specimens were fabricated and tested according to the manufacturers' instructions, and to ISO6872 and ISO11405 specifications. Sixty IZ disk specimens were polished through 1 µm and divided into 3 groups (n = 20 according to the following surface treatments: HF - 9.5% hydrofluoric acid (Ultradent for 1 min; SB - sandblasting with 25-µm aluminum oxide particles for 10 s; SC - silica coating for 10 s. Silane (3M-Espe, adhesive (Single Bond, 3M-Espe and a composite resin cylinder (Z100, 3M-Espe were applied and polymerized to the treated bonding area (3.5 mm in diameter. Ten specimens from each group (n = 10 were tested for sigmat and ten specimens were tested for sigmas, using a universal testing machine (EMIC DL 2000 at a crosshead speed of 1 mm/min. The data were statistically analyzed by ANOVA and Tukey tests (alpha = 0.05. The mean and standard deviation values (MPa and statistical groupings for sigmat were: HF - 3.5 ± 1.0a; SB - 7.6 ± 1.2b; and SC - 10.4 ± 1.8c. For sigmas, the values were: HF - 10.4 ± 3.1A; SB - 13.9 ± 3.1B; and SC - 21.6 ± 1.7C (p O objetivo deste estudo foi avaliar a resistência adesiva à tração (sigmat e ao cisalhamento (sigmas de uma cerâmica à base de alumina infiltrada por vidro e reforçada com zircônia (IZ- Vita In-Ceram Zircônia à resina composta, testando a hipótese de que o sistema de silicatização (SC- Cojet, 3M-ESPE produz valores maiores de resistência adesiva do que demais tratamentos de superfície utilizados. Sessenta corpos-de-prova (cp em forma de disco da IZ foram fabricados e testados de acordo com as instruções dos fabricantes e as

  15. Obtenção de um revestimento compósito de poliéster-uretana reforçado com alumina pela técnica de deposição por imersão sobre fibras de poliamida 6 Preparation of a composite coating of alumina reinforced polyester urethane by dip coating on polyamide 6 fibers

    Directory of Open Access Journals (Sweden)

    F. A. L. Sánchez

    2009-12-01

    Full Text Available O uso de revestimentos compósitos de matriz polimérica e reforço cerâmico capazes de manter a flexibilidade e a elasticidade das fibras poliméricas, agregando propriedades típicas dos materiais cerâmicos (como ação bactericida ou fotocatalítica, resistência à chama, ao desgaste e à abrasão, tem atraído interesse da indústria têxtil. Baseado na técnica dip coating e usando fibras sintéticas de poliamida como substrato, foram produzidas suspensões de poliéster-uretana com partículas de alumina (tamanho médio de partícula 2,2 μm para obtenção de revestimentos uniformes e espessos sobre o material base, poliamida 6. A viscosidade das suspensões foi controlada pela adição de carboximetilcelulose e avaliada por reometria rotacional. A distribuição granulométrica das suspensões também foi determinada. Os parâmetros operacionais do dip coating, i.e., velocidade de bobinamento e temperatura dos fornos, foram mantidos constantes em todas as amostras. O processo mostrou viabilidade para deposição uniforme do recobrimento avaliado, com espessura adequada, indicando ser promissor para revestir fibras, agregando propriedades de interesse tecnológico.Ceramic reinforced polymer composite coatings that can retain the flexibility and elasticity of the polymeric fibers, being also able to incorporate the functionality of ceramic materials (e.g. fire, wear, or abrasion resistance, antibacterial performance, photocatalytic effect are interesting to the processing of textile materials. In this work, polyester-urethane slurries with alumina particles (mean particle size: 2.2 μm were developed based on the dip coating technique and using polyamide-6 synthetic fibers as the substrate, seeking to obtain an uniform and thick coating. The viscosity of the slurries was varied using carboxymethylcellulose as a rheological agent and evaluated by rotational rheometry. Particle size distribution of the slurries was also analyzed. The

  16. Adhesive Cementation Promotes Higher Fatigue Resistance to Zirconia Crowns.

    Science.gov (United States)

    Campos, F; Valandro, L F; Feitosa, S A; Kleverlaan, C J; Feilzer, A J; de Jager, N; Bottino, M A

    The aim of this study was to investigate the influence of the cementation strategy on the fatigue resistance of zirconia crowns. The null hypothesis was that the cementation strategy would not affect the fatigue resistance of the crowns. Seventy-five simplified molar tooth crown preparations were machined in glass fiber-filled epoxy resin. Zirconia crowns were designed (thickness=0.7 mm), milled by computer-aided design/computer-aided manufacturing, and sintered, as recommended. Crowns were cemented onto the resin preparations using five cementation strategies (n=15): ZP, luting with zinc phosphate cement; PN, luting with Panavia F resin cement; AL, air particle abrasion with alumina particles (125 μm) as the crown inner surface pretreatment + Panavia F; CJ, tribochemical silica coating as crown inner surface pretreatment + Panavia F; and GL, application of a thin layer of porcelain glaze followed by etching with hydrofluoric acid and silanization as crown inner surface pretreatment + Panavia F. Resin cement was activated for 30 seconds for each surface. Specimens were tested until fracture in a stepwise stress fatigue test (10,000 cycles in each step, 600 to 1400 N, frequency of 1.4 Hz). The mode of failure was analyzed by stereomicroscopy and scanning electron microscopy. Data were analyzed by Kaplan-Meier and Mantel-Cox (log rank) tests and a pairwise comparison (pzirconia layer. Finite element analysis showed the different stress distribution for the two models. Adhesive cementation of zirconia crowns improves fatigue resistance.

  17. Correlations between fracture load of zirconia implant supported single crowns and mechanical properties of restorative material and cement.

    Science.gov (United States)

    Rohr, Nadja; Märtin, Sabrina; Fischer, Jens

    2017-11-23

    Zirconia implants that were restored with veneered zirconia displayed severe chipping rates of the restorations in clinical studies. Purpose of this study was to evaluate the fracture load of different zirconia implant supported monolithic crown materials (zirconia, alumina, lithium disilicate, feldspar ceramic and polymer-infiltrated ceramic) cemented with various cements (Harvard LuteCem SE, Harvard Implant Semi-permanent, Multilink Automix, VITA Adiva F-Cem). Flexural strength and fracture toughness of crown materials and compressive strength of the cements were measured. Fracture load values of crowns fabricated from lithium disilicate, feldspar ceramic and polymer-infiltrated ceramic were increased when cement with high compressive strength was used. Fracture loads for zirconia and alumina crowns were not influenced by the cement. Flexural strength and fracture toughness of the ceramics correlated linearly with the respective fracture load when using adhesive cement with high compressive strength. To achieve sufficient fracture load values, cementation with adhesive cement is essential for feldspar and polymer-infiltrated ceramic.

  18. Sintering additives for zirconia ceramics

    International Nuclear Information System (INIS)

    Wu, S.

    1986-01-01

    This book is an overview of sintering science and its application to zirconia materials including CaO, MgO, and Y/sub 2/O/sub 3/-CeO/sub 2/ doped materials. This book is a reference for first-time exposure to zirconia materials technology, particularly densification

  19. Sintering additives for zirconia ceramics

    Energy Technology Data Exchange (ETDEWEB)

    Wu, S.

    1986-01-01

    This book is an overview of sintering science and its application to zirconia materials including CaO, MgO, and Y/sub 2/O/sub 3/-CeO/sub 2/ doped materials. This book is a reference for first-time exposure to zirconia materials technology, particularly densification.

  20. Effects of Environment On Creep Behavior of Nextel720/Alumina-Mullite Ceramic Composite With 45 Deg. Fiber Orientation at 1200 Deg. C

    Science.gov (United States)

    2009-03-01

    appearance in commercial airplanes with the introduction of the Boeing 707 in the 1950s. Today, composites make up a large percentage of aircraft...structural components. Composites comprise 9% of the aircraft structural weight in the Boeing 777. Boeing is predicting that 50% of the material used on...the 787 Dreamliner , scheduled for delivery in 2010, will be composites [2]. Ceramic matrix composites (CMCs), capable of maintaining excellent

  1. Experimental investigation of nano-alumina effect on the filling time ...

    African Journals Online (AJOL)

    In this research, by producing composite samples made of glass fibers and epoxy resin with different percentages of nanoparticles (Nano-alumina), the adding effect of nanoparticles of alumina Alpha and Gamma grade on filling time in the vacuum assistant resin transfer molding process (VARTM) is investigated. The grade ...

  2. Residual compressive surface stress increases the bending strength of dental zirconia.

    Science.gov (United States)

    Inokoshi, Masanao; Zhang, Fei; Vanmeensel, Kim; De Munck, Jan; Minakuchi, Shunsuke; Naert, Ignace; Vleugels, Jozef; Van Meerbeek, Bart

    2017-04-01

    To assess the influence of surface treatment and thermal annealing on the four-point bending strength of two ground dental zirconia grades. Fully-sintered zirconia specimens (4.0×3.0×45.0mm 3 ) of Y-TZP zirconia (LAVA Plus, 3M ESPE) and Y-TZP/Al 2 O 3 zirconia (ZirTough, Kuraray Noritake) were subjected to four surface treatments: (1) 'GROUND': all surfaces were ground with a diamond-coated grinding wheel on a grinding machine; (2) 'GROUND+HEAT': (1) followed by annealing at 1100°C for 30min; (3) 'GROUND+Al 2 O 3 SANDBLASTED': (1) followed by sandblasting using Al 2 O 3 ; (4) 'GROUND+CoJet SANDBLASTED': (1) followed by tribochemical silica (CoJet) sandblasting. Micro-Raman spectroscopy was used to assess the zirconia-phase composition and potentially induced residual stress. The four-point bending strength was measured using a universal material-testing machine. Weibull analysis revealed a substantially higher Weibull modulus and slightly higher characteristic strength for ZirTough (Kuraray Noritake) than for LAVA Plus (3M ESPE). For both zirconia grades, the 'GROUND' zirconia had the lowest Weibull modulus in combination with a high characteristic strength. Sandblasting hardly changed the bending strength but substantially increased the Weibull modulus of the ground zirconia, whereas a thermal treatment increased the Weibull modulus of both zirconia grades but resulted in a significantly lower bending strength. Micro-Raman analysis revealed a higher residual compressive surface stress that correlated with an increased bending strength. Residual compressive surface stress increased the bending strength of dental zirconia. Thermal annealing substantially reduced the bending strength but increased the consistency (reliability) of 'GROUND' zirconia. Copyright © 2017 The Academy of Dental Materials. Published by Elsevier Ltd. All rights reserved.

  3. Bauxite Mining and Alumina Refining

    Science.gov (United States)

    Frisch, Neale; Olney, David

    2014-01-01

    Objective: To describe bauxite mining and alumina refining processes and to outline the relevant physical, chemical, biological, ergonomic, and psychosocial health risks. Methods: Review article. Results: The most important risks relate to noise, ergonomics, trauma, and caustic soda splashes of the skin/eyes. Other risks of note relate to fatigue, heat, and solar ultraviolet and for some operations tropical diseases, venomous/dangerous animals, and remote locations. Exposures to bauxite dust, alumina dust, and caustic mist in contemporary best-practice bauxite mining and alumina refining operations have not been demonstrated to be associated with clinically significant decrements in lung function. Exposures to bauxite dust and alumina dust at such operations are also not associated with the incidence of cancer. Conclusions: A range of occupational health risks in bauxite mining and alumina refining require the maintenance of effective control measures. PMID:24806720

  4. Optimization of compressive strength of zirconia based dental ...

    Indian Academy of Sciences (India)

    Administrator

    1316. Table 2. Taguchi L9 orthogonal array for compressive strength. Filler volume levels. Experimental. Compressive. Signal-to-noise ratio composites. Glass. Zirconia. Silica .... compression tool, taking care to align the centre line of its long axis with the ... pendent variable, the more it has influence on the per- formance ...

  5. Evaluation of resin adhesion to zirconia ceramic using some organosilanes

    NARCIS (Netherlands)

    Matinlinna, Jukka P.; Heikkinen, Mo; Ozcan, Mutlu; Lassila, Lippo V. J.; Vallittu, Pekka K.

    Objectives. This study evaluated and compared the effect of three trialkoxysilane coupling agents on the bond strength of a Bis-GMA-based unfilled resin and a dimethacrylate-based resin composite luting cement to a zirconia ceramics (Procera(R) AllZircon, Nobel Biocare, Goteborg, Sweden). Methods.

  6. Effects of core-to-dentin thickness ratio on the biaxial flexural strength, reliability, and fracture mode of bilayered materials of zirconia core (Y-TZP) and veneer indirect composite resins.

    Science.gov (United States)

    Su, Naichuan; Liao, Yunmao; Zhang, Hai; Yue, Li; Lu, Xiaowen; Shen, Jiefei; Wang, Hang

    2017-01-01

    Indirect composite resins (ICR) are promising alternatives as veneering materials for zirconia frameworks. The effects of core-to-dentin thickness ratio (C/Dtr) on the mechanical property of bilayered veneer ICR/yttria-tetragonal zirconia polycrystalline (Y-TZP) core disks have not been previously studied. The purpose of this in vitro study was to assess the effects of C/Dtr on the biaxial flexural strength, reliability, and fracture mode of bilayered veneer ICR/ Y-TZP core disks. A total of 180 bilayered 0.6-mm-thick composite resin disks in core material and C/Dtr of 2:1, 1:1, and 1:2 were tested with either core material placed up or placed down for piston-on-3-ball biaxial flexural strength. The mean biaxial flexural strength, Weibull modulus, and fracture mode were measured to evaluate the variation trend of the biaxial flexural strength, reliability, and fracture mode of the bilayered disks with various C/Dtr. One-way analysis of variance (ANOVA) and chi-square tests were used to evaluate the variation tendency of fracture mode with the C/Dtr or material placed down during testing (α=.05). Light microscopy was used to identify the fracture mode. The mean biaxial flexural strength and reliability improved with the increase in C/Dtr when specimens were tested with the core material either up and down, and depended on the materials that were placed down during testing. The rates of delamination, Hertzian cone cracks, subcritical radial cracks, and number of fracture fragments partially depended on the C/Dtr and the materials that were placed down during testing. The biaxial flexural strength, reliability, and fracture mode in bilayered structures of Y-TZP core and veneer ICR depend on both the C/Dtr and the material that was placed down during testing. Copyright © 2016 Editorial Council for the Journal of Prosthetic Dentistry. Published by Elsevier Inc. All rights reserved.

  7. Streaming current measurements in zirconia-coated capillaries.

    Science.gov (United States)

    Crosnier de Bellaistre, Myriam; Renaud, Louis; Kleimann, Pascal; Morin, Pierre; Randon, Jérôme; Rocca, Jean-Luis

    2004-10-01

    The electroosmotic flow created in zirconia-modified capillaries has been previously investigated. In this paper, we compared the electroosmotic data set with streaming current measurements and we related all these data through zeta-potential. Streaming current measurements give an excellent indication on the direction and the value of the electroosmotic mobility of an electrolyte/capillary system for a large set of experimental conditions: 2 zirconia-coated capillaries the zeta-potential can be tuned from -50 to +100 mV depending on the composition of the electrolyte. Copyright 2004 WILEY-VCH Verlag GmbH & Co.

  8. Hydrothermal crystallization of zirconia and zirconia solid solutions

    International Nuclear Information System (INIS)

    Pyda, W.; Haberko, K.; Bucko, M.M.

    1991-01-01

    Zirconia as well as yttria-zirconia and calcia-zirconia solid-solution powders were crystallized under hydrothermal conditions from (co)precipitated hydroxides. The morphology of the power particles is strongly dependent on the crystallization conditions. The powders crystallized in a water solution of Na, K, and Li hydroxides show elongated particles of much larger sizes than those which result from the process carried out in pure water or a water solution of Na, K, or Li chlorides. The shapes of the latter particles are isometric. In this paper the growth mechanism of the elongated particles is suggested

  9. Zirconia based ceramics

    International Nuclear Information System (INIS)

    Bressiani, J.C.; Bressiani, A.H.A.

    1989-05-01

    Within the new generation of ceramic materials, zirconia continues to attract ever increasing attention of scients, technologists and users by virtue of its singular combination of properties and being able to perform thermo-mechanical, electroeletronic, chemico-biological functions. Nevertheless, in order to obtain these properties, a through understanding of the phase transformation mechanisms and microstructural changes is necessary. This paper discusses the main parameters that require control during fabrication of these materials to obtain desired properties for a specific application. (author) [pt

  10. Zirconia based ceramics

    International Nuclear Information System (INIS)

    Bressiani, J.C.; Bressiani, A.H.A.

    1988-01-01

    Within the new generation of ceramic materials, zirconia continues to attract ever increasing attention of scientists, technologists and users by virtue of its singular combination of properties and being able to perform thermo-mechanical, electro-electronic, chemico-biological functions. Nevertheless, in order to obtain these properties, a through understanding of the phase transformation mechanisms and microstructural changes is necessary. This paper discusses the main parameters that require control during fabrication of these materials to obtain desired properties for a specific application. (author) [pt

  11. Fracture resistance and reliability of new zirconia posts.

    Science.gov (United States)

    Oblak, Cedomir; Jevnikar, Peter; Kosmac, Tomaz; Funduk, Nenad; Marion, Ljubo

    2004-04-01

    The radicular portion of zirconia endodontic posts often need to be reshaped to achieve a definitive form and may be airborne-particle abraded to improve adhesion during luting. Therefore, the surface of the tetragonal zirconia ceramics may be transformed and damaged, influencing the mechanical properties of the material. This study compared the fracture resistance of prefabricated zirconia posts with a new retentive post-head after different surface treatments. Experimental zirconia posts of 2 different diameters, 1.3 mm and 1.5 mm, were produced from commercially available zirconia powder. A cylindro-conical outline form was used for the root portion of the system and a post-head with 3 retentive rings was designed. Sixty posts of each diameter were divided into 3 groups (n=20). Group 1 was ground with a coarse grit diamond bur; Group 2 was airborne-particle abraded with 110-microm fused alumina particles, and Group 3 was left as-received (controls). Posts were luted into the root-shaped artificial canals with the Clearfil adhesive system and Panavia 21 adhesive resin luting agent. The posts were loaded in a universal testing machine at an inclination of 45 degrees with the constant cross-head speed of 1 mm/min. The fracture load (N) necessary to cause post fracture was recorded, and the statistical significance of differences among groups was analyzed with 1-way ANOVA followed by the Fischer LSD test (alpha=.05). The variability was analyzed using Weibull statistics. Load to fracture values of all zirconia posts depended primarily on post diameter. Mean fracture loads (SD) in Newtons were 518.4 (+/-101.3), 993.6 (+/-224.1), and 622.7 (+/-110.3) for Groups 1 through 3, respectively, for thicker posts, and 385.9 (+/-110.3), 627.0 (+/-115.1), and 451.2 (+/-81.4) for Groups 1 through 3, respectively, for thinner posts. Airborne-particle-abraded posts exhibited significantly higher resistance to fracture (Pzirconia posts, whereas airborne-particle abrasion increased

  12. Osseointegration of zirconia implants compared with titanium: an in vivo study

    Science.gov (United States)

    Depprich, Rita; Zipprich, Holger; Ommerborn, Michelle; Naujoks, Christian; Wiesmann, Hans-Peter; Kiattavorncharoen, Sirichai; Lauer, Hans-Christoph; Meyer, Ulrich; Kübler, Norbert R; Handschel, Jörg

    2008-01-01

    Background Titanium and titanium alloys are widely used for fabrication of dental implants. Since the material composition and the surface topography of a biomaterial play a fundamental role in osseointegration, various chemical and physical surface modifications have been developed to improve osseous healing. Zirconia-based implants were introduced into dental implantology as an altenative to titanium implants. Zirconia seems to be a suitable implant material because of its tooth-like colour, its mechanical properties and its biocompatibility. As the osseointegration of zirconia implants has not been extensively investigated, the aim of this study was to compare the osseous healing of zirconia implants with titanium implants which have a roughened surface but otherwise similar implant geometries. Methods Forty-eight zirconia and titanium implants were introduced into the tibia of 12 minipigs. After 1, 4 or 12 weeks, animals were sacrificed and specimens containing the implants were examined in terms of histological and ultrastructural techniques. Results Histological results showed direct bone contact on the zirconia and titanium surfaces. Bone implant contact as measured by histomorphometry was slightly better on titanium than on zirconia surfaces. However, a statistically significant difference between the two groups was not observed. Conclusion The results demonstrated that zirconia implants with modified surfaces result in an osseointegration which is comparable with that of titanium implants. PMID:19077228

  13. Tetragonal zirconia quantum dots in silica matrix prepared by a modified sol-gel protocol

    Science.gov (United States)

    Verma, Surbhi; Rani, Saruchi; Kumar, Sushil

    2018-05-01

    Tetragonal zirconia quantum dots (t-ZrO2 QDs) in silica matrix with different compositions ( x)ZrO2-(100 - x)SiO2 were fabricated by a modified sol-gel protocol. Acetylacetone was added as a chelating agent to zirconium propoxide to avoid precipitation. The powders as well as thin films were given thermal treatment at 650, 875 and 1100 °C for 4 h. The silica matrix remained amorphous after thermal treatment and acted as an inert support for zirconia quantum dots. The tetragonal zirconia embedded in silica matrix transformed into monoclinic form due to thermal treatment ≥ 1100 °C. The stability of tetragonal phase of zirconia is found to enhance with increase in silica content. A homogenous dispersion of t-ZrO2 QDs in silica matrix was indicated by the mapping of Zr, Si and O elements obtained from scanning electron microscope with energy dispersive X-ray analyser. The transmission electron images confirmed the formation of tetragonal zirconia quantum dots embedded in silica. The optical band gap of zirconia QDs (3.65-5.58 eV) was found to increase with increase in zirconia content in silica. The red shift of PL emission has been exhibited with increase in zirconia content in silica.

  14. Effect of accelerated aging on the fracture toughness of zirconias.

    Science.gov (United States)

    Harada, Kosuke; Shinya, Akikazu; Gomi, Harunori; Hatano, Yasuo; Shinya, Akiyoshi; Raigrodski, Ariel J

    2016-02-01

    Low temperature degradation (LTD) of yttria-stabilized tetragonal zirconia polycrystals (Y-TZP) is of concern. The purpose of this in vitro study was to assess the effect of accelerated aging on the Vickers hardness and fracture toughness of a newly developed Y-TZP and 2 primary Y-TZPs. Two primary 3 mol% Y-TZP, Lava (LA), Everest Zirconium Soft (EV), and a new 3 mol% Y-TZP, ZirTough (NZ) were assessed. Specimens (n=30 each brand) of 10 × 10 × 3 mm were hydrothermally treated for accelerated aging to examine LTD. Five conditions were used (n = 5 per condition) as follows: control group (no aging); 5 hours at 134°C/0.2 MPa (5h-134°C); 100 hours at 134°C/0.2 MPa (100 h-134°C); 5 hours at 180°C/1.0 MPa (5 h-180°C); and 20 hours at 180°C/1.0 MPa (20 h-180°C). Fracture toughness was measured by using the indentation fracture (IF) method under a loading of 294 N and calculated from the obtained measurements. To observe differences in particle composition and fracture patterns, mirror-polished test specimens (n=5 each brand) were re-sintered at 1200°C for 1 hour as a thermal etching process, and a Vickers indenter was pressed into the test specimens according to the IF method. Test piece surfaces and cracks were observed with scanning electron microscopy (SEM). One-way ANOVA and the post- hoc (Scheffé test were used to examine) interlevel significant differences (α=.05). The Vickers hardness and fracture toughness were as follows: 1319 HV and 7.36 MPa · m(1/2) for LA, and 1371 HV and 6.76 MPa · m(1/2) for EV in no aging; 1334 HV and 7.02 MPa · m(1/2) for LA, and 1346 HV and 6.07 MPa · m(1/2) for EV in 5h-134°C. No significant differences were found between no aging and 5h-134°C for LA and EV for Vickers hardness and fracture toughness. Measurements could not be made for LA and EV for 100 h-134°C, 5h-180°C, or 20 h-180°C because of fractures in the surface layer. For NZ, Vickers hardness and fracture toughness were as follows: 1261 HV and 15.60 MPa

  15. Zirconia as a Dental Biomaterial

    OpenAIRE

    Alvaro Della Bona; Oscar E. Pecho; Rodrigo Alessandretti

    2015-01-01

    Ceramics are very important in the science of dental biomaterials. Among all dental ceramics, zirconia is in evidence as a dental biomaterial and it is the material of choice in contemporary restorative dentistry. Zirconia has been applied as structural material for dental bridges, crowns, inserts, and implants, mostly because of its biocompatibility, high fracture toughness, and radiopacity. However, the clinical success of restorative dentistry has to consider the adhesion to different subs...

  16. Microstructural stability of spark-plasma-sintered W f /W composite with zirconia interface coating under high-heat-flux hydrogen beam irradiation.

    Czech Academy of Sciences Publication Activity Database

    Avello de Lama, M.; Balden, M.; Greuner, H.; Höschen, T.; Matějíček, Jiří; You, J.H.

    Roč. 13, December ( 2017 ), s. 74-80 ISSN 2352-1791 R&D Projects: GA ČR GB14-36566G EU Projects: European Commission(XE) 633053 - EUROfusion Institutional support: RVO:61389021 Keywords : tungsten-fibre/tungsten composites * plasma-facing components * spark plasma sintering Subject RIV: JI - Composite Materials OBOR OECD: Composites (including laminates, reinforced plastics, cermets, combined natural and synthetic fibre fabrics https://www.sciencedirect.com/science/article/pii/S2352179117300273

  17. Effect of alumina coating and extrusion deformation on ...

    Indian Academy of Sciences (India)

    2018-02-05

    Feb 5, 2018 ... (a) TGA–DSC curves of as-received SCF, SCF preform and alumina-coated SCF preforms and (b) XRD .... In order to determine the presence of the reaction product, the composites were fur- ther examined by XRD with a much lower scan speed of. 0.25. ◦ min .... than being parallel to the observing plane.

  18. Reaction products between Bi-Sr-Ca-Cu-oxide thick films and alumina substrates

    International Nuclear Information System (INIS)

    Alarco, J.A.; Ilushechkin, A.; Yamashita, T.; Bhargava, A.; Barry, J.; Mackinnon, I.D.R.

    1997-01-01

    The structure and composition of reaction products between Bi-Sr-Ca-Cu-oxide (BSCCO) thick films and alumina substrates have been characterized using a combination of electron diffraction, scanning electron microscopy and energy dispersive X-ray spectrometry (EDX). Sr and Ca are found to be the most reactive cations with alumina. Sr 4 Al 6 O 12 SO 4 is formed between the alumina substrates and BSCCO thick films prepared from paste with composition close to Bi-2212 (and Bi-2212+10 wt.% Ag). For paste with composition close to Bi(Pb)-2223 +20 wt.% Ag, a new phase with f.c.c. structure, lattice parameter about a=24.5 A and approximate composition Al 3 Sr 2 CaBi 2 CuO x has been identified in the interface region. Understanding and control of these reactions is essential for growth of high quality BSCCO thick films on alumina. (orig.)

  19. Phase transformations of (Ca, Ti)-partially stabilized zirconia

    Energy Technology Data Exchange (ETDEWEB)

    Hon Yungshon; Shen Pouyan (Inst. of Materials Science and Engineering, Nation Sun Yat-Sen Univ., Kaohsiung (Taiwan))

    1991-01-20

    The results of phase transformation and microstructural investigation of the ZrO{sub 2}-rich corner of the CaO-TiO{sub 2}-ZrO{sub 2} system are reported. Samples of Ca-PSZ powder (where PSZ is partially stabilized zirconia) containing 10.8 mol.% CaO, had added to them 0-14 mol.% TiO{sub 2} (designated specimens 0T to 14T). The samples were sintered at 1600deg C for 6 h and studied by X-ray diffraction and electron microscopy. Saturation of TiO{sub 2} in the cubic (c) zirconia was reached at a total TiO{sub 2} addition of about 4 mol.% at 1600deg C, whereas the solubility limit in tetragonal (t) zirconia was not reached in the composition range studied. The t-zirconia precipitates remained tweed in the cubic matrix for specimens 2T and 4T, but became lenticular with the (101) habit plane for specimens having a larger TiO{sub 2} content (e.g. 8T). The amount of t-zirconia increased with increasing TiO{sub 2} content at 1600deg C. The addition of TiO{sub 2} also enhanced the eutectoid decomposition of Ca-PSZ to form the PHI{sub 1}-phase (CaZr{sub 4}O{sub 9}). Calzirtite (Ca{sub 2}Zr{sub 5}Ti{sub 2}O{sub 16}) was precipitated from the shell of the zirconia grains in specimen 8T. (orig.).

  20. Chemical composition analysis and product consistency tests to support enhanced Hanford waste glass models. Results for the third set of high alumina outer layer matrix glasses

    Energy Technology Data Exchange (ETDEWEB)

    Fox, K. M. [Savannah River Site (SRS), Aiken, SC (United States); Edwards, T. B. [Savannah River Site (SRS), Aiken, SC (United States)

    2015-12-01

    In this report, the Savannah River National Laboratory provides chemical analyses and Product Consistency Test (PCT) results for 14 simulated high level waste glasses fabricated by the Pacific Northwest National Laboratory. The results of these analyses will be used as part of efforts to revise or extend the validation regions of the current Hanford Waste Treatment and Immobilization Plant glass property models to cover a broader span of waste compositions. The measured chemical composition data are reported and compared with the targeted values for each component for each glass. All of the measured sums of oxides for the study glasses fell within the interval of 96.9 to 100.8 wt %, indicating recovery of all components. Comparisons of the targeted and measured chemical compositions showed that the measured values for the glasses met the targeted concentrations within 10% for those components present at more than 5 wt %. The PCT results were normalized to both the targeted and measured compositions of the study glasses. Several of the glasses exhibited increases in normalized concentrations (NCi) after the canister centerline cooled (CCC) heat treatment. Five of the glasses, after the CCC heat treatment, had NCB values that exceeded that of the Environmental Assessment (EA) benchmark glass. These results can be combined with additional characterization, including X-ray diffraction, to determine the cause of the higher release rates.

  1. Morphology of zirconia particles exposed to D.C. arc plasma jet

    Science.gov (United States)

    Zaplatynsky, Isidor

    1987-01-01

    Zirconia particles were sprayed into water with an arc plasma gun in order to determine the effect of various gun operating parameters on their morphology. The collected particles were examined by XRD and SEM techniques. A correlation was established between the content of spherical (molten) particles and the operating parameters by visual inspection and regression analysis. It was determined that the composition of the arc gas and the power input were the predominant parameters that affected the melting of zirconia particles.

  2. Shear bond strength of veneering porcelain to porous zirconia.

    Science.gov (United States)

    Nakamura, Takashi; Sugano, Tsuyoshi; Usami, Hirofumi; Wakabayashi, Kazumichi; Ohnishi, Hiroshi; Sekino, Tohru; Yatani, Hirofumi

    2014-01-01

    In this study, two types of porous zirconia and dense zirconia were used. The flexural strength of non-layered zirconia specimens and those of the layered zirconia specimens with veneering porcelain were examined. Furthermore, the shear bond strength of veneering porcelain to zirconia was examined. The flexural strength of the non-layered specimens was 1,220 MPa for dense zirconia and 220 to 306 MPa for porous zirconia. The flexural strength of the layered specimens was 360 MPa for dense zirconia and 132 to 156 MPa for porous zirconia, when a load was applied to the porcelain side. The shear bond strength of porcelain veneered to dense zirconia was 27.4 MPa and that of porcelain veneered to porous zirconia was 33.6 to 35.1 MPa. This suggests that the veneering porcelain bonded strongly to porous zirconia although porous zirconia has a lower flexural strength than dense zirconia.

  3. Microstructural aspects of zirconia thermal barrier coatings

    Science.gov (United States)

    Mitchell, T. E.; Suhr, D. S.; Keller, R. J.; Lanteri, V.; Heuer, A. H.

    1985-01-01

    Various combination of plasma-sprayed bond coatings and zirconia ceramic coatings on a nickel-based superalloy substrate were tested by static thermal exposure at 1200 C and cyclic thermal exposure to 1000 C. The bond coats were based on Ni-Cr-Al alloys with additions of rare earth elements and Si. The ceramic coats were various ZrO2-Y2O3 compositions, of which the optimum was found to be ZrO2-8.9 wt percent Y2O3. Microstructural analysis showed that resistance to cracking during thermal exposure is strongly related to deleterious phase changes. Zones depleted of Al formed at the bond coat/ceramic coat interface due to oxidation and at the bond coat/substrate interface due to interdiffusion, leading eventually to breakdown of the bond coat. The 8.9 percent Y2O3 coating performed best because the as-sprayed metastable tetragonal phase converted slowly into the low-Y2O3 tetragonal plus high-Y2O3 cubic-phase mixture, so that the deleterious monoclinic phase was inhibited from forming. Failure appeared to start with the formation of circumferential cracks in the zirconia, probably due to compressive stresses during cooling, followed by the formation of radial cracks due to tensile stresses during heating. Cracks appeared to initiate at the Al2O3 scale/bond coat interface and propagate through the zirconia coating. Comparisons were made with the behavior of bulk ZrO2-Y2O3 and the relationship between the microstructure of the tetragonal phase and the phase diagram. A separate investigation was also made of the ZrO2-Al2O3 interface.

  4. Scandia-and-Yttria-Stabilized Zirconia for Thermal Barriers

    Science.gov (United States)

    Mess, Derek

    2003-01-01

    yttria in suitable proportions has shown promise of being a superior thermal- barrier coating (TBC) material, relative to zirconia stabilized with yttria only. More specifically, a range of compositions in the zirconia/scandia/yttria material system has been found to afford increased resistance to deleterious phase transformations at temperatures high enough to cause deterioration of yttria-stabilized zirconia. Yttria-stabilized zirconia TBCs have been applied to metallic substrates in gas turbine and jet engines to protect the substrates against high operating temperatures. These coatings have porous and microcracked structures, which can accommodate strains induced by thermal-expansion mismatch and thermal shock. The longevity of such a coating depends upon yttria as a stabilizing additive that helps to maintain the zirconia in an yttria-rich, socalled non-transformable tetragonal crystallographic phase, thus preventing transformation to the monoclinic phase with an associated deleterious volume change. However, at a temperature greater than about 1,200 C, there is sufficient atomic mobility that the equilibrium, transformable zirconia phase is formed. Upon subsequent cooling, this phase transforms to the monoclinic phase, with an associated volume change that adversely affects the integrity of the coating. Recently, scandia was identified as a stabilizer that could be used instead of, or in addition to, yttria. Of particular interest are scandia-and-yttria-stabilized zirconia (SYSZ) compositions of about 6 mole percent scandia and 1 mole percent yttria, which have been found to exhibit remarkable phase stability at a temperature of 1,400 C in simple aging tests. Unfortunately, scandia is expensive, so that the problem becomes one of determining whether there are compositions with smaller proportions of scandia that afford the required high-temperature stability. In an attempt to solve this problem, experiments were performed on specimens made with reduced

  5. Effects of ball milling and sintering on alumina and alumina-boron compounds

    Science.gov (United States)

    Cross, Thomas

    Alumina has a wide variety of applications, but the processing of alumina based materials can be costly. Mechanically milling alumina has been shown to enhance the sintering properties while decreasing the sintering temperature. Additions of boron have also proven to increase sintering properties of alumina. These two processes, mechanical milling and boron additions, will be combined to test the sintering properties and determine if they are improved upon even further compared to the individual processes. Multiple samples of pure alumina, 0.2 weight percent boron, and 1.0 weight percent boron are batched and processed in a ball mill for different time intervals. These samples are then characterized to observe the structure and properties of the samples after milling but before sintering. Pellets are dry pressed from the milled powders, sintered at 1200°C for one to 10 hours, and characterized to determine the impact of processing. X-ray diffractometry (XRD) was used on each sample to determine crystallite size and lattice parameters at different stages throughout the experiment. XRD was also used to identify any samples with an aluminum borate phase. Scanning electron microscopy (SEM) was used to observe the powder and pellet morphology and to measure bulk chemical composition. Samples were sputter coated with an Au-Pd coating observed in the SEM to characterize the topography as a function of variables such as milling time, boron composition, and sintering time. Additionally, porosity and change in diameter were measured to track the sintering process. Milling sample for longer periods of time would be unnecessary due to the crystallite size leveling off between 10 and 12 hours of milling time. Samples of alumina with 0.2 weight percent boron prove to have very little effect on the sintering properties. At 1.0 weight percent boron, there are changes in diffraction patterns and topography after being sintered for one hour. The porosities of all of the sintered

  6. Zirconia implants and peek restorations for the replacement of upper molars.

    Science.gov (United States)

    Parmigiani-Izquierdo, José María; Cabaña-Muñoz, María Eugenia; Merino, José Joaquín; Sánchez-Pérez, Arturo

    2017-12-01

    One of the disadvantages of the zirconia implants is the lack of elasticity, which is increased with the use of ceramic or zirconia crowns. The consequences that could result from this lack of elasticity have led to the search for new materials with improved mechanical properties. A patient who is a 45-year-old woman, non-smoker and has no medical record of interest with a longitudinal fracture in the palatal root of molar tooth 1.7 and absence of tooth 1.6 was selected in order to receive a zirconia implant with a PEEK-based restoration and a composite coating. The following case report describes and analyses treatment with zirconia implants in molars following a flapless surgical technique. Zirconia implants are an alternative to titanium implants in patients with allergies or who are sensitive to metal alloys. However, one of the disadvantages that they have is their lack of elasticity, which increases with the use of ceramic or zirconia crowns. The consequences that can arise from this lack of elasticity have led to the search for new materials with better mechanical properties to cushion occlusal loads. PEEK-based restoration in implant prosthetics can compensate these occlusal forces, facilitating cushioning while chewing. This procedure provides excellent elasticity and resembles natural tooth structure. This clinical case suggests that PEEK restorations can be used in zirconia implants in dentistry.

  7. Fracture Strength of Aged Monolithic and Bilayer Zirconia-Based Crowns.

    Science.gov (United States)

    Lameira, Deborah Pacheco; Buarque e Silva, Wilkens Aurélio; Andrade e Silva, Frederico; De Souza, Grace M

    2015-01-01

    The purpose of this study was to evaluate the effect of design and surface finishing on fracture strength of yttria-tetragonal zirconia polycrystal (Y-TZP) crowns in monolithic (1.5 mm thickness) and bilayer (0.8 mm zirconia coping and 0.7 mm porcelain veneer) configuration after artificial aging. Bovine incisors received crown preparation and Y-TZP crowns were manufactured using CAD/CAM technique, according to the following groups (n = 10): Polished monolithic zirconia crowns (PM); Glazed monolithic zirconia crowns (GM); Bi-layer crowns (BL). Crowns were cemented with resin cement, submitted to artificial aging in a chewing simulator (2.5 million cycles/80 N/artificial saliva/37 °C), and tested for fracture strength. Two remaining crowns referring to PM and GM groups were submitted to a chemical composition analysis to measure the level of yttrium after aging. One-way ANOVA and Tukey's test (P = .05) indicated that monolithic zirconia crowns presented similar fracture strength (PM = 3476.2 N ± 791.7; GM = 3561.5 N ± 991.6), which was higher than bilayer crowns (2060.4 N ± 810.6). There was no difference in the yttrium content among the three surfaces evaluated in the monolithic crowns. Thus, monolithic zirconia crowns present higher fracture strength than bilayer veneered zirconia after artificial aging and surface finishing does not affect their fracture strength.

  8. Is zirconia a viable alternative to titanium for oral implant? A critical review.

    Science.gov (United States)

    Sivaraman, Karthik; Chopra, Aditi; Narayan, Aparna I; Balakrishnan, Dhanasekar

    2017-08-17

    Titanium based implant systems, though considered as the gold standard for rehabilitation of edentulous spaces, have been criticized for many inherent flaws. The onset of hypersensitivity reactions, biocompatibility issues, and an unaesthetic gray hue have raised demands for more aesthetic and tissue compatible material for implant fabrication. Zirconia is emerging as a promising alternative to conventional Titanium based implant systems for oral rehabilitation with superior biological, aesthetics, mechanical and optical properties. This review aims to critically analyze and review the credibility of Zirconia implants as an alternative to Titanium for prosthetic rehabilitation. The literature search for articles written in the English language in PubMed and Cochrane Library database from 1990 till December 2016. The following search terms were utilized for data search: "zirconia implants" NOT "abutment", "zirconia implants" AND "titanium implants" AND "osseointegration", "zirconia implants" AND compatibility. The number of potential relevant articles selected were 47. All the human in vivo clinical, in vitro, animals' studies were included and discussed under the following subheadings: Chemical composition, structure and phases; Physical and mechanical properties; Aesthetic and optical properties; Osseointegration and biocompatibility; Surface modifications; Peri-implant tissue compatibility, inflammation and soft tissue healing, and long-term prognosis. Zirconia implants are a promising alternative to titanium with a superior soft-tissue response, biocompatibility, and aesthetics with comparable osseointegration. However, further long-term longitudinal and comparative clinical trials are required to validate zirconia as a viable alternative to the titanium implant. Copyright © 2017 Japan Prosthodontic Society. Published by Elsevier Ltd. All rights reserved.

  9. Zirconia implants and peek restorations for the replacement of upper molars

    Directory of Open Access Journals (Sweden)

    José María Parmigiani-Izquierdo

    2017-02-01

    Full Text Available Abstract Background One of the disadvantages of the zirconia implants is the lack of elasticity, which is increased with the use of ceramic or zirconia crowns. The consequences that could result from this lack of elasticity have led to the search for new materials with improved mechanical properties. Case presentation A patient who is a 45-year-old woman, non-smoker and has no medical record of interest with a longitudinal fracture in the palatal root of molar tooth 1.7 and absence of tooth 1.6 was selected in order to receive a zirconia implant with a PEEK-based restoration and a composite coating. The following case report describes and analyses treatment with zirconia implants in molars following a flapless surgical technique. Zirconia implants are an alternative to titanium implants in patients with allergies or who are sensitive to metal alloys. However, one of the disadvantages that they have is their lack of elasticity, which increases with the use of ceramic or zirconia crowns. The consequences that can arise from this lack of elasticity have led to the search for new materials with better mechanical properties to cushion occlusal loads. PEEK-based restoration in implant prosthetics can compensate these occlusal forces, facilitating cushioning while chewing. Conclusion This procedure provides excellent elasticity and resembles natural tooth structure. This clinical case suggests that PEEK restorations can be used in zirconia implants in dentistry.

  10. Surface Modification of Zirconia Substrate by Calcium Phosphate Particles Using Sol-Gel Method.

    Science.gov (United States)

    Jin, So Dam; Um, Sang Cheol; Lee, Jong Kook

    2015-08-01

    Surface modification with a biphasic composition of hydroxyapatite (HA) and tricalcium phosphate (TCP) was performed on a zirconia substrate using a sol-gel method. An initial calcium phosphate sol was prepared by mixing a solution of Ca(NO3)2 · 4H20 and (C2H5O)3P(O), while both porous and dense zirconia were used as substrates. The sol-gel coating was performed using a spin coater. The coated porous zirconia substrate was re-sintered at 1350 °C 2 h, while coated dense zirconia substrate was heat-treated at 750 °C 1 h. The microstructure of the resultant HA/TCP coatings was found to be dependent on the type of zirconia substrate used. With porous zirconia as a starting substrate, numerous isolated calcium phosphate particles (TCP and HA) were uniformly dispersed on the surface, and the particle size and covered area were dependent on the viscosity of the calcium phosphate sol. Conversely, when dense zirconia was used as a starting substrate, a thick film of nano-sized HA particles was obtained after heat treatment, however, substantial agglomeration and cracking was also observed.

  11. Comparison of resin bonding improvements to zirconia between one-bottle universal adhesives and tribochemical silica coating, which is better?

    Science.gov (United States)

    Xie, Haifeng; Li, Qiao; Zhang, Feimin; Lu, Yi; Tay, Franklin R; Qian, Mengke; Chen, Chen

    2016-03-01

    To evaluate the bonding of resin-cement to yttria-stabilized tetragonal zirconia polycrystal (Y-TZP) via silica coating followed by silanization, and three one-bottle universal adhesives, with or without prior conditioning using a zirconia primer. Y-TZP specimens (n=160) were conditioned by tribochemical silica coating and silanization (CS), or alumina sandblasting with one of the following MDP containing adhesives or primers: Z-Prime Plus™ (zirconia primer, ZP), Single Bond Universal™ (SU), Clearfil Universal Bond™ (CU) or All-Bond Universal™ (AU). Additionally, some specimens (ZPSU, ZPCU and ZPAU) received Z-Prime Plus™ followed by one of the three adhesives. After 24h water storage and "aging" (20,000 thermocycles plus additional 40-day water storage), shear bond strength (SBS) was measured. Fourier-transform infrared spectroscopy (FTIR) and X-ray Photoelectron Spectroscopy (XPS) were employed for characterization of the chemical bonds between the primer/adhesives and the zirconia. Thermodynamic calculations were used to examine the hydrolytic stability between the MDP-zirconia chemical bonds and the SiO2-silane chemical bonds. The CS and ZPCU groups showed higher SBS than the other six groups. There were no significant pairwise differences amongst ZP, SU and ZPSU, or amongst ZP, AU and ZPAU. Aging led to significantly decreased SBS for all groups except CS and ZPCU. There was no statistically significant interaction between surface treatment and aging. XPS determined the chemical bonds between MDP and zirconia. FTIR showed similar shifts in characteristic phosphate peaks for all the primer and/or adhesive groups. Result of thermodynamic calculation showed that equilibrium constant of SiO2-silane system is much larger than the one of MDP-tetragonal phase zirconia system. The application of one-bottle universal adhesives after alumina sandblasting is an alternative to tribochemical silica coating with silanization for bonding to zirconia, while bonding

  12. Mixed zirconia calcium phosphate coatings for dental implants: Tailoring coating stability and bioactivity potential

    Energy Technology Data Exchange (ETDEWEB)

    Pardun, Karoline [University of Bremen, Advanced Ceramics, Am Biologischen Garten 2, 28359 Bremen (Germany); Treccani, Laura, E-mail: treccani@uni-bremen.de [University of Bremen, Advanced Ceramics, Am Biologischen Garten 2, 28359 Bremen (Germany); Volkmann, Eike [University of Bremen, Advanced Ceramics, Am Biologischen Garten 2, 28359 Bremen (Germany); Streckbein, Philipp [University Hospital, Justus-Liebig-University Giessen, Department of Cranio-Maxillo-Facial Surgery, Klinikstrasse 33, 35385 Giessen (Germany); Heiss, Christian [University Hospital of Giessen-Marburg, Department of Trauma Surgery, Rudolf-Buchheim-Strasse 7, 35385 Giessen, Germany, (Germany); Laboratory of Experimental Surgery, Kerkraderstrasse 9, 35392 Giessen (Germany); Destri, Giovanni Li; Marletta, Giovanni [Laboratory for Molecular Surfaces and Nanotechnology (LAMSUN), Department of Chemistry, University of Catania and CSGI, Viale A. Doria 6, 95125 Catania (Italy); Rezwan, Kurosch [University of Bremen, Advanced Ceramics, Am Biologischen Garten 2, 28359 Bremen (Germany)

    2015-03-01

    Enhanced coating stability and adhesion are essential for long-term success of orthopedic and dental implants. In this study, the effect of coating composition on mechanical, physico-chemical and biological properties of coated zirconia specimens is investigated. Zirconia discs and dental screw implants are coated using the wet powder spraying (WPS) technique. The coatings are obtained by mixing yttria-stabilized zirconia (TZ) and hydroxyapatite (HA) in various ratios while a pure HA coating served as reference material. Scanning electron microscopy (SEM) and optical profilometer analysis confirm a similar coating morphology and roughness for all studied coatings, whereas the coating stability can be tailored with composition and is probed by insertion and dissections experiments in bovine bone with coated zirconia screw implants. An increasing content of calcium phosphate (CP) resulted in a decrease of mechanical and chemical stability, while the bioactivity increased in simulated body fluid (SBF). In vitro experiments with human osteoblast cells (HOB) revealed that the cells grew well on all samples but are affected by dissolution behavior of the studied coatings. This work demonstrates the overall good mechanical strength, the excellent interfacial bonding and the bioactivity potential of coatings with higher TZ contents, which provide a highly interesting coating for dental implants. - Highlights: • Different ratios of zirconia (TZ) and calcium phosphate (CP) were deposited on zirconia substrates. • Enhancement of TZ content in mixed coatings increased coating stability. • Enhancement of CP content in mixed coatings increased bioactivity. • All tested coating compositions were non-toxic.

  13. Mixed zirconia calcium phosphate coatings for dental implants: Tailoring coating stability and bioactivity potential

    International Nuclear Information System (INIS)

    Pardun, Karoline; Treccani, Laura; Volkmann, Eike; Streckbein, Philipp; Heiss, Christian; Destri, Giovanni Li; Marletta, Giovanni; Rezwan, Kurosch

    2015-01-01

    Enhanced coating stability and adhesion are essential for long-term success of orthopedic and dental implants. In this study, the effect of coating composition on mechanical, physico-chemical and biological properties of coated zirconia specimens is investigated. Zirconia discs and dental screw implants are coated using the wet powder spraying (WPS) technique. The coatings are obtained by mixing yttria-stabilized zirconia (TZ) and hydroxyapatite (HA) in various ratios while a pure HA coating served as reference material. Scanning electron microscopy (SEM) and optical profilometer analysis confirm a similar coating morphology and roughness for all studied coatings, whereas the coating stability can be tailored with composition and is probed by insertion and dissections experiments in bovine bone with coated zirconia screw implants. An increasing content of calcium phosphate (CP) resulted in a decrease of mechanical and chemical stability, while the bioactivity increased in simulated body fluid (SBF). In vitro experiments with human osteoblast cells (HOB) revealed that the cells grew well on all samples but are affected by dissolution behavior of the studied coatings. This work demonstrates the overall good mechanical strength, the excellent interfacial bonding and the bioactivity potential of coatings with higher TZ contents, which provide a highly interesting coating for dental implants. - Highlights: • Different ratios of zirconia (TZ) and calcium phosphate (CP) were deposited on zirconia substrates. • Enhancement of TZ content in mixed coatings increased coating stability. • Enhancement of CP content in mixed coatings increased bioactivity. • All tested coating compositions were non-toxic

  14. Structure change of alumina castable by adding magnesia or spinel; Maguneshia matawa supineru no tenka ni yoru arumina kei kyasutaburu no soshiki henka

    Energy Technology Data Exchange (ETDEWEB)

    Mori, J.; Onoue, M.; Toritani, Y.; Tanaka, S. [Kawasaki Refractories Co. Ltd., Hyogo (Japan)

    1995-01-10

    Alumina-spinel castable is developed as the refractory for lining ladles, and compared with the existing refractory its durability is greatly raised. This material is obtained by adding spinel to alumina base, and besides improvement of the slag penetration resistance it is likely to reduce the structure spoiling. To solve this problem, alumina castable added by magnesia draws much attention recently. Although alumina-spinel and alumina-magnesia are both castables with Al2O3, MgO as their main compositions, and their whole chemical compositions are almost the same, the durability of alumina-magnesia is sometimes much better according to the applying conditions. In this study, the structure change of alumina castable by adding magnesia or spinel was investigated, and the reason of the influence on the durability was studied. 6 refs., 6 figs., 1 tab.

  15. Surface Characterization and Cell Adhesion of Different Zirconia Treatments: An in vitro Study.

    Science.gov (United States)

    Nassif, Wadih; Rifai, Mohamad

    2018-02-01

    The aim of this study was to characterize the surface of zirconia subjected to different treatments and evaluate its effect on cell adhesion and proliferation. A total of 80 zirconia disks were divided into four groups (n = 20) according to the surface treatments used: group I: as-sintered (AS), no surface treatment applied; group II: abrasion treatment applied using Rocatec (ROC; 3M ESPE) system with silica-coated alumina powder of grit size 110 μm; group III: erbium, chromium:yttrium, scandium, gallium, garnet (Er, Cr:YSGG) laser (LAS; BIOLASE) was used at a frequency of 20 Hz and output power of 3 W; and group IV: specimens were subjected to the selective infiltration etching (SIE) technique. Surface characterization was evaluated for the different groups (roughness, hardness, and morphology), and cell behavior (adhesion and proliferation) was tested (a = 0.05). The ROC group reported a significant increase in surface roughness (2.201 ± 0.352) and Vickers hardness (1758 ± 16.6) compared with the other surface treatments. The SIE surface-treated group reported a significantly higher number of cells (64.5 ± 2.6 and 53.5 ± 2.2 respectively) compared with the other surface-treated groups. The SIE is a promising surface treatment for zirconia that significantly enhances cell adhesion and osseointegration. The SIE treatment of zirconia implants may help in a faster and better osseointegration.

  16. Effect of coping thickness and background type on the masking ability of a zirconia ceramic.

    Science.gov (United States)

    Tabatabaian, Farhad; Taghizade, Fateme; Namdari, Mahshid

    2018-01-01

    The masking ability of zirconia ceramics as copings is unclear. The purpose of this in vitro study was to evaluate the effect of coping thickness and background type on the masking ability of a zirconia ceramic and to determine zirconia coping thickness cut offs for masking the backgrounds investigated. Thirty zirconia disks in 3 thickness groups of 0.4, 0.6, and 0.8 mm were placed on 9 backgrounds to measure CIELab color attributes using a spectrophotometer. The backgrounds included A1, A2, and A3.5 shade composite resin, A3 shade zirconia, nickel-chromium alloy, nonprecious gold-colored alloy, amalgam, black, and white. ΔE values were measured to determine color differences between the specimens on the A2 shade composite resin background and the same specimens on the other backgrounds. The color change (ΔE) values were compared with threshold values for acceptability (ΔE=5.5) and perceptibility (ΔE=2.6). Repeated measures ANOVA, the Bonferroni test, and 1-sample t tests were used to analyze data (α=.05). Mean ΔE values ranged between 1.44 and 7.88. The zirconia coping thickness, the background type, and their interaction affected the CIELab and ΔE values (Pmasking, the minimum thickness of a zirconia coping should be 0.4 mm for A1 and A3.5 shade composite resin, A3 shade zirconia, and nonprecious gold-colored alloy, 0.6 mm for amalgam, and 0.8 mm for nickel-chromium alloy. Copyright © 2017 Editorial Council for the Journal of Prosthetic Dentistry. Published by Elsevier Inc. All rights reserved.

  17. Cellular transcriptional response to zirconia-based implant materials.

    Science.gov (United States)

    Altmann, Brigitte; Rabel, Kerstin; Kohal, Ralf J; Proksch, Susanne; Tomakidi, Pascal; Adolfsson, Erik; Bernsmann, Falk; Palmero, Paola; Fürderer, Tobias; Steinberg, Thorsten

    2017-02-01

    To adequately address clinically important issues such as osseointegration and soft tissue integration, we screened for the direct biological cell response by culturing human osteoblasts and gingival fibroblasts on novel zirconia-based dental implant biomaterials and subjecting them to transcriptional analysis. Biomaterials used for osteoblasts involved micro-roughened surfaces made of a new type of ceria-stabilized zirconia composite with two different topographies, zirconium dioxide, and yttria-stabilized zirconia (control). For fibroblasts smooth ceria- and yttria-stabilized zirconia surface were used. The expression of 90 issue-relevant genes was determined on mRNA transcription level by real-time PCR Array technology after growth periods of 1 and 7 days. Generally, modulation of gene transcription exhibited a dual dependence, first by time and second by the biomaterial, whereas biomaterial-triggered changes were predominantly caused by the biomaterials' chemistry rather than surface topography. Per se, modulated genes assigned to regenerative tissue processes such as fracture healing and wound healing and in detail included colony stimulating factors (CSF2 and CSF3), growth factors, which regulate bone matrix properties (e.g. BMP3 and TGFB1), osteogenic BMPs (BMP2/4/6/7) and transcription factors (RUNX2 and SP7), matrix collagens and osteocalcin, laminins as well as integrin ß1 and MMP-2. With respect to the biomaterials under study, the screening showed that a new zirconia-based composite stabilized with ceria may be promising to provide clinically desired periodontal tissue integration. Moreover, by detecting biomarkers modulated in a time- and/or biomaterial-dependent manner, we identified candidate genes for the targeted analysis of cell-implant bioresponse during biomaterial research and development. Copyright © 2016 The Academy of Dental Materials. Published by Elsevier Ltd. All rights reserved.

  18. Preliminary study on nano- and micro-composite sol-gel based alumina coatings on structural components of lead-bismuth eutectic cooled fast breeder reactors

    International Nuclear Information System (INIS)

    Dou, Peng; Kasada, Ryuta

    2011-01-01

    In order to protect the structural components of lead-bismuth eutectic cooled fast breeder reactors from liquid metal corrosion, Al 2 O 3 nano- and micro-composite coatings were developed using an improved sol-gel process, which includes dipping specimens in a sol-gel solution dispersed with fine α-Al 2 O 3 powders prepared by mechanical milling. Accelerated corrosion tests were conducted on coated specimens in liquid lead-bismuth eutectic at 500 o C under dynamic conditions. Scanning electron microscopy (SEM) and X-ray diffraction (XRD) analyses revealed that the coatings are composed of α-Al 2 O 3 and they are about 10 μm thick. After the corrosion tests, no spallation occurred on the coatings, and neither Pb nor Bi penetrated into the coatings, which indicates that the coatings possess an enhanced dynamic LBE corrosion resistance to lead-bismuth eutectic corrosion. The nano-structured composite particles integrated into the coatings play an important role in achieving such superior lead-bismuth eutectic corrosion resistance.

  19. Surface Coating of Oxide Powders: A New Synthesis Method to Process Biomedical Grade Nano-Composites

    Directory of Open Access Journals (Sweden)

    Paola Palmero

    2014-07-01

    Full Text Available Composite and nanocomposite ceramics have achieved special interest in recent years when used for biomedical applications. They have demonstrated, in some cases, increased performance, reliability, and stability in vivo, with respect to pure monolithic ceramics. Current research aims at developing new compositions and architectures to further increase their properties. However, the ability to tailor the microstructure requires the careful control of all steps of manufacturing, from the synthesis of composite nanopowders, to their processing and sintering. This review aims at deepening understanding of the critical issues associated with the manufacturing of nanocomposite ceramics, focusing on the key role of the synthesis methods to develop homogeneous and tailored microstructures. In this frame, the authors have developed an innovative method, named “surface-coating process”, in which matrix oxide powders are coated with inorganic precursors of the second phase. The method is illustrated into two case studies; the former, on Zirconia Toughened Alumina (ZTA materials for orthopedic applications, and the latter, on Zirconia-based composites for dental implants, discussing the advances and the potential of the method, which can become a valuable alternative to the current synthesis process already used at a clinical and industrial scale.

  20. [Retention behavior of solutes on liquid chromatographic column packed with dynamically modified zirconia].

    Science.gov (United States)

    Zhang, Q; Feng, Y; Yan, L; Da, S

    1999-05-01

    Zirconia was dynamically modified with stearic acid, beta-cyclodextrin and sodium dodecylsulfonate, separately, to form liquid chromatographic packings. The chromatographic behaviors of aromatic hydrocarbons, acidic compounds (phenol, nitrophenols and benzoic acids) and basic compounds (aniline, nitroanilines and toluidines) were investigated on these modified zirconia packings with a mixture of methanol/water as the mobile phase. On stearic acid modified zirconia, aromatic hydrocarbons and the basic compounds exhibit symmetrical peaks. The retention time of these solutes decreases with increasing the concentration of methanol in the mobile phase. When the mobile phases with stearic acid were used, the retention time of these solutes has a maximum with variation of stearic acid concentration (0-1.0 mmol/L) in the mobile phase. However, the acidic compounds such as nitrophenols and benzoic acids are strongly adsorbed and can not be eluted from the column with the mobile phases. No leaking of stearic acid on the modified zirconia was found after 3000 column volumes of the methanol/water mobile phase were used. The results showed that the stearic acid modified zirconia can be used as a stationary phase for reversed-phase liquid chromatography. On beta-cyclodextrin modified zirconia, aromatic hydrocarbons and basic compounds exhibit shorter retention time than those on the stearic acid modified zirconia under the same mobile phase composition, however, nitrophenols can be eluted but give unsymmetrical peaks. On sodium dodecylsulfonate modified zirconia packings, the basic compounds can not be retarded; Aromatic hydrocarbons and acidic compounds exhibit short retention time. The results can be ascribed to the weak adsorption of sodium dodecylsulfonate on the zirconia.

  1. Effects of surface treatment on bond strength between dental resin agent and zirconia ceramic.

    Science.gov (United States)

    Moradabadi, Ashkan; Roudsari, Sareh Esmaeily Sabet; Yekta, Bijan Eftekhari; Rahbar, Nima

    2014-01-01

    This paper presents the results of an experimental study to understand the dominant mechanism in bond strength between dental resin agent and zirconia ceramic by investigating the effects of different surface treatments. Effects of two major mechanisms of chemical and micromechanical adhesion were evaluated on bond strength of zirconia to luting agent. Specimens of yttrium-oxide-partially-stabilized zirconia blocks were fabricated. Seven groups of specimens with different surface treatment were prepared. 1) zirconia specimens after airborne particle abrasion (SZ), 2) zirconia specimens after etching (ZH), 3) zirconia specimens after airborne particle abrasion and simultaneous etching (HSZ), 4) zirconia specimens coated with a layer of a Fluorapatite-Leucite glaze (GZ), 5) GZ specimens with additional acid etching (HGZ), 6) zirconia specimens coated with a layer of salt glaze (SGZ) and 7) SGZ specimens after etching with 2% HCl (HSGZ). Composite cylinders were bonded to airborne-particle-abraded surfaces of ZirkonZahn specimens with Panavia F2 resin luting agent. Failure modes were examined under 30× magnification and the effect of surface treatments was analyzed by scanning electron microscopy (SEM) and atomic force microscopy (AFM). SZ and HSZ groups had the highest and GZ and SGZ groups had the lowest mean shear bond strengths among all groups. Mean shear bond strengths were significantly decreased by applying a glaze layer on zirconia surfaces in GZ and SGZ groups. However, bond strengths were improved after etching process. Airborne particle abrasion resulted in higher shear bond strengths compared to etching treatment. Modes of failure varied among different groups. Finally, it is concluded that micromechanical adhesion was a more effective mechanism than chemical adhesion and airborne particle abrasion significantly increased mean shear bond strengths compared with another surface treatments. © 2013.

  2. Glass ceramic toughened with tetragonal zirconia

    Science.gov (United States)

    Keefer, Keith D.; Michalske, Terry A.

    1986-01-01

    A phase transformation-toughened glass ceramic and a process for making it are disclosed. A mixture of particulate network-forming oxide, network-modifying oxide, and zirconium oxide is heated to yield a homogeneous melt, and this melt is then heat-treated to precipitate an appreciable quantity of tetragonal zirconia, which is retained at ambient temperature to form a phase transformation-toughened glass ceramic. Nucleating agents and stabilizing agents may be added to the mixture to facilitate processing and improve the ceramic's properties. Preferably, the mixture is first melted at a temperature from 1200.degree. to 1700.degree. C. and is then heat-treated at a temperature within the range of 800.degree. to 1200.degree. C. in order to precipitate tetragonal ZrO.sub.2. The composition, as well as the length and temperature of the heat-treatment, must be carefully controlled to prevent solution of the precipitated tetragonal zirconia and subsequent conversion to the monoclinic phase.

  3. Loading capacity of zirconia implant supported hybrid ceramic crowns.

    Science.gov (United States)

    Rohr, Nadja; Coldea, Andrea; Zitzmann, Nicola U; Fischer, Jens

    2015-12-01

    Recently a polymer infiltrated hybrid ceramic was developed, which is characterized by a low elastic modulus and therefore may be considered as potential material for implant supported single crowns. The purpose of the study was to evaluate the loading capacity of hybrid ceramic single crowns on one-piece zirconia implants with respect to the cement type. Fracture load tests were performed on standardized molar crowns milled from hybrid ceramic or feldspar ceramic, cemented to zirconia implants with either machined or etched intaglio surface using four different resin composite cements. Flexure strength, elastic modulus, indirect tensile strength and compressive strength of the cements were measured. Statistical analysis was performed using two-way ANOVA (p=0.05). The hybrid ceramic exhibited statistically significant higher fracture load values than the feldspar ceramic. Fracture load values and compressive strength values of the respective cements were correlated. Highest fracture load values were achieved with an adhesive cement (1253±148N). Etching of the intaglio surface did not improve the fracture load. Loading capacity of hybrid ceramic single crowns on one-piece zirconia implants is superior to that of feldspar ceramic. To achieve maximal loading capacity for permanent cementation of full-ceramic restorations on zirconia implants, self-adhesive or adhesive cements with a high compressive strength should be used. Copyright © 2015 Academy of Dental Materials. Published by Elsevier Ltd. All rights reserved.

  4. Bonding Polycrystalline Zirconia With 10-MDP-containing Adhesives.

    Science.gov (United States)

    Llerena-Icochea, A E; Costa, R M; Borges, Afs; Bombonatti, Jfs; Furuse, A Y

    The objective of this study was to evaluate the influence of adhesives with different 10-MDP concentrations on the shear bond strength of a resin cement to zirconia. Six experimental adhesives were prepared with the following composition: camphorquinone, 1,2-diaminobenzene, butylhydroxytoluene, diphenyliodonium hexafluorophosphate, 2-hydroxyethyl methacrylate triethylene glycol dimethacrylate, ethoxylated bisphenol A glycol dimethacrylate, urethane dimethacrylate, bisphenol A diglycidyl methacrylate, and ethanol. The 10-methacryloyloxydecyl dihydrogen phosphate (10-MDP) monomer was added at 0wt%, 3wt%, 6wt%, 9wt%, 12wt%, or 15wt%. Three commercially available adhesives were evaluated: Single Bond Universal, Single Bond 2, and Signum Zirconia Bond. Resin cement cylinders made with RelyX Ultimate were bonded to yttria-stabilized tetragonal zirconia polycrystal with one of the evaluated adhesives and were subjected to the shear bond strength evaluation. Failure modes were analyzed with a stereoscopic loupe. Statistical analyses were performed with one-way analysis of variance and the Tukey's Honestly Significant Difference test (α=0.05). Pearson's was used to correlate the percentage of 10-MDP in the experimental adhesives and shear bond strength. There were significant differences between adhesives (pMDP in experimental adhesives (r=0.872). The commercially available adhesives indicated for bonding to zirconia showed the highest bonding values.

  5. Ceramic wear maps: Zirconia

    International Nuclear Information System (INIS)

    Lee, S.W.; Hsu, S.M.; Shen, M.C.

    1993-01-01

    The wear characteristics of an yttria-stabilized zirconia (Y-TZP) are represented by a set of three-dimensional wear maps under dry and lubricated conditions. Water, paraffin oil, and a formulated oil were used as lubricants. Different wear regions were identified as a function of load, speed, and lubrication environment. Sudden increases in wear, identified as ear transitions, were found at certain loads and speeds. The onset of wear transitions was moderated by the presence of a lubricant. Below the wear transitions, the wear was mild and the wear mechanism was predominantly plastic deformation and microfracture. Above the wear transitions, the wear was severe, dominated by brittle fracture and third-body abrasion. Different fluids had different effects on wear. Water had a deleterious effect on wear for this material. The presence of oil lubricants effectively reduced friction and moderated wear. Under high load and high speed, additional stress induced by a thermal gradient within a small area contributed significantly to wear. A critical velocity model was found to describe the locations of the wear transition zones successfully

  6. Martensitic transformation in zirconia

    International Nuclear Information System (INIS)

    Deville, Sylvain; Guenin, Gerard; Chevalier, Jerome

    2004-01-01

    We investigate by atomic force microscopy (AFM) the surface relief resulting from martensitic tetragonal to monoclinic phase transformation induced by low temperature autoclave aging in ceria-stabilized zirconia. AFM appears as a very powerful tool to investigate martensite relief quantitatively and with a great precision. The crystallographic phenomenological theory is used to predict the expected relief induced by the transformation, for the particular case of lattice correspondence ABC1, where tetragonal c axis becomes the monoclinic c axis. A model for variants spatial arrangement for this lattice correspondence is proposed and validated by the experimental observations. An excellent agreement is found between the quantitative calculations outputs and the experimental measurements at nanometer scale yielded by AFM. All the observed features are explained fully quantitatively by the calculations, with discrepancies between calculations and quantitative experimental measurements within the measurements and calculations precision range. In particular, the crystallographic orientation of the transformed grains is determined from the local characteristics of transformation induced relief. It is finally demonstrated that the strain energy is the controlling factor of the surface transformation induced by low temperature autoclave treatments in this material

  7. Effect of surface modifications on the bond strength of zirconia ceramic with resin cement resin.

    Science.gov (United States)

    Hallmann, Lubica; Ulmer, Peter; Lehmann, Frank; Wille, Sebastian; Polonskyi, Oleksander; Johannes, Martina; Köbel, Stefan; Trottenberg, Thomas; Bornholdt, Sven; Haase, Fabian; Kersten, Holger; Kern, Matthias

    2016-05-01

    Purpose of this in vitro study was to evaluate the effect of surface modifications on the tensile bond strength between zirconia ceramic and resin. Zirconia ceramic surfaces were treated with 150-μm abrasive alumina particles, 150-μm abrasive zirconia particles, argon-ion bombardment, gas plasma, and piranha solution (H2SO4:H2O2=3:1). In addition, slip casting surfaces were examined. Untreated surfaces were used as the control group. Tensile bond strengths (TBS) were measured after water storage for 3 days or 150 days with additional 37,500 thermal cycling for artificial aging. Statistical analyses were performed with 1-way and 3-way ANOVA, followed by comparison of means with the Tukey HSD test. After storage in distilled water for three days at 37 °C, the highest mean tensile bond strengths (TBS) were observed for zirconia ceramic surfaces abraded with 150-μm abrasive alumina particles (TBS(AAP)=37.3 MPa, TBS(CAAP)=40.4 MPa), and 150-μm abrasive zirconia particles (TBS(AZP)=34.8 MPa, TBS(CAZP)=35.8 MPa). Also a high TBS was observed for specimens treated with argon-ion bombardment (TBS(BAI)=37.8 MPa). After 150 days of storage, specimens abraded with 150-μm abrasive alumina particles and 150-μm abrasive zirconia particles revealed high TBS (TBS(AAP)=37.6 MPa, TBS(CAAP)=33.0 MPa, TBS(AZP)=22.1 MPa and TBS(CAZP)=22.8 MPa). A high TBS was observed also for specimens prepared with slip casting (TBS(SC)=30.0 MPa). A decrease of TBS was observed for control specimens (TBS(UNT)=12.5 MPa, TBS(CUNT)=9.0 MPa), specimens treated with argon-ion bombardment (TBS(BAI)=10.3 MPa) and gas plasma (TBS(GP)=11.0 MPa). A decrease of TBS was observed also for specimens treated with piranha solution (TBS(PS)=3.9 MPa, TBS(CPS)=4.1 MPa). A significant difference in TBS after three days storage was observed for specimens treated with different methods (p0.05), CAAP(p>0.05) and SC(p>0.05). However, the failure patterns of debonded specimens prepared with 150-μm abrasive zirconia

  8. Alumina Yield in the Bayer Process

    Science.gov (United States)

    Den Hond, R.

    The alumina industry has historically been able to reduce alumina production costs, by increasing the liquor alumina yield. To know the potential for further yield increases, the phase diagram of the ternary system Na2O-Al2O -H2O at various temperature levels was analysed. It was found that the maximum theorical precipitation alumina yield is 160 g/l, while that for digestion was calculated to be 675 g/l.

  9. In vitro shear bond strength of two self-adhesive resin cements to zirconia.

    Science.gov (United States)

    Qeblawi, Dana M; Campillo-Funollet, Marc; Muñoz, Carlos A

    2015-02-01

    Although the use of anatomic-contour zirconia restorations has expanded in the recent past, disagreement still exists as to reliable cementation techniques and materials. The purpose of this in vitro study was to compare the immediate and artificially aged shear bond strength of 2 commercially available self-adhesive resin cements to zirconia: one with silica coating and silanation as a zirconia surface treatment and the other contained a phosphate monomer, which eliminated the need for a separate primer. Sixty composite resin rods (2.5 mm in diameter and 3 mm in length) were fabricated from a nano-optimized composite resin by using a polypropylene mold, then light polymerized with a light-emitting diode. zirconia plates (10×10×4mm) were sectioned from an yttrium-stabilized zirconia puck, sintered, and then mounted in autopolymerizing acrylic resin custom tray material. Composite resin rods were cemented to the zirconia plates with 2 different cements. The surface treatment of zirconia followed the manufacturers' instructions for each cement. The specimens were tested for shear bond strength at 3 aging conditions: immediate, after 24 hours of moist storage, and after 30 days of moist storage with 10000 thermocycles. Specimens were loaded to failure in a universal testing machine, and the data were analyzed with 2-way ANOVA (α=.05). Weibull parameters (modulus and characteristic strength) also were calculated for each group. Two-way ANOVA revealed that only the aging condition significantly affected the bond strength to zirconia. The cement and the interaction of the cement and aging did not significantly affect the shear bond strength to zirconia. The highest bond strength for both cements was achieved at 24 hours, whereas the lowest bond strength values were recorded in the immediate groups. No significant differences in bond strength to zirconia were observed between a cement with a silane priming step and an methacryloxydecyl dihydrogen phosphate

  10. Attrition resistant gamma-alumina catalyst support

    Science.gov (United States)

    Singleton, Alan H.; Oukaci, Rachid; Goodwin, James G.

    2006-03-14

    A .gamma.-alumina catalyst support having improved attrition resistance produced by a method comprising the steps of treating a particulate .gamma.-alumina material with an acidic aqueous solution comprising water and nitric acid and then, prior to adding any catalytic material thereto, calcining the treated .gamma.-alumina.

  11. Microstructural changes in copper-graphite-alumina nanocomposites produced by mechanical alloying.

    Science.gov (United States)

    Rodrigues, Ivan; Guedes, Mafalda; Ferro, Alberto C

    2015-02-01

    Microstructural features of nanostructured copper-matrix composites produced via high-energy milling were studied. Copper-graphite-alumina batches were planetary ball milled up to 16 h; copper-graphite batches were also prepared under the same conditions to evaluate the effect of contamination from the milling media. The microstructure of the produced materials was characterized by field emission gun scanning electron microscopy/energy-dispersive spectroscopy and related to Raman, X-ray diffraction, and particle size analysis results. Results showed that alumina was present in all milled powders. However, size reduction was effective at shorter times in the copper-graphite-alumina system. In both cases the produced powders were nanostructured, containing graphite and alumina nanoparticles homogeneously distributed in the copper matrix, especially for longer milling times and in the presence of added alumina. Copper crystallite size was significantly affected above 4 h milling; nanographite size decreased and incipient amorphization occurred. A minimum size of 15 nm was obtained for the copper crystallite copper-alumina-graphite composite powders, corresponding to 16 h of milling. Contamination from the media became more significant above 8 h. Results suggest that efficient dispersion and bonding of graphite and alumina nanoparticles in the copper matrix is achieved, envisioning high conductivity, high strength, and thermal stability.

  12. [Characterization of alumina adobe and sintered body of GI-infiltrated ceramic].

    Science.gov (United States)

    Wang, H; Chao, Y; Liao, Y; Liang, X; Zhu, Z; Gao, W

    2001-06-01

    This study was conducted to elucidate the mechanism of formation of porous structure by investigating the porosity of the alumina adobe and sintered body of GI-II Infiltrate Ceramic, and its role in strengthening and toughening this kind of ceramic composite. The alumina powder size-mass distribution was obtained by BI-XDC powder size analysis device; the open pore parameters of alumina adobe and sintered body were analyzed using the mercury pressure method. Their fracture surfaces were observed under scanning electronic microscope. Fine powder had two main size groups of 0.09-0.1 micron and 0.2-0.5 micron, respectively, and coarse powder, with size between 1.5 to 4.5 microns, occupied the majority of powder mass. Alumina adobe's pores became larger after sintering. The median pore radii of adobe and sintered body were 0.2531 micron and 0.3081 micron, respectively; the average pore radii changed from 0.0956 micron to 0.1102 micron. Under scanning electronic microscope, fine alumina powders were fused partially together and their surfaces were blunted, but coarse powders did not show such phenomena. The alumina size distribution contributes to the formation of porous structure of alumina sintered body. This porous structure is not only the shape skeleton but also the mechanical skeleton of GI-II Infiltrated Ceramic. It plays an important role in raising the mechanical properties of this kind of ceramic composite.

  13. Preparation and electrochemical performance of sulfur-alumina cathode material for lithium-sulfur batteries

    Energy Technology Data Exchange (ETDEWEB)

    Dong, Kang [Faculty of Material Science and Chemistry, China University of Geosciences, 388 Lumo Road, 430074 Wuhan (China); Wang, Shengping, E-mail: spwang@cug.edu.cn [Faculty of Material Science and Chemistry, China University of Geosciences, 388 Lumo Road, 430074 Wuhan (China); Zhang, Hanyu; Wu, Jinping [Faculty of Material Science and Chemistry, China University of Geosciences, 388 Lumo Road, 430074 Wuhan (China)

    2013-06-01

    Highlights: ► Micron-sized alumina was synthesized as adsorbent for lithium-sulfur batteries. ► Sulfur-alumina material was synthesized via crystallizing nucleation. ► The Al{sub 2}O{sub 3} can provide surface area for the deposition of Li{sub 2}S and Li{sub 2}S{sub 2}. ► The discharge capacity of the battery is improved during the first several cycles. - Abstract: Nano-sized sulfur particles exhibiting good adhesion with conducting acetylene black and alumina composite materials were synthesized by means of an evaporated solvent and a concentrated crystallization method for use as the cathodes of lithium-sulfur batteries. The composites were characterized and examined by X-ray diffraction, environmental scanning electron microscopy and electrochemical methods, such as cyclic voltammetry, electrical impedance spectroscopy and charge–discharge tests. Micron-sized flaky alumina was employed as an adsorbent for the cathode material. The initial discharge capacity of the cathode with the added alumina was 1171 mAh g{sup −1}, and the remaining capacity was 585 mAh g{sup −1} after 50 cycles at 0.25 mA cm{sup −2}. Compared with bare sulfur electrodes, the electrodes containing alumina showed an obviously superior cycle performance, confirming that alumina can contribute to reducing the dissolution of polysulfides into electrolytes during the sulfur charge–discharge process.

  14. Zirconia toughened mica glass ceramics for dental restorations.

    Science.gov (United States)

    Gali, Sivaranjani; K, Ravikumar; Murthy, B V S; Basu, Bikramjit

    2018-03-01

    The objective of the present study is to understand the role of yttria stabilized zirconia (YSZ) in achieving the desired spectrum of clinically relevant mechanical properties (hardness, elastic modulus, fracture toughness and brittleness index) and chemical solubility of mica glass ceramics. The glass-zirconia mixtures with varying amounts of YSZ (0, 5, 10, 15 and 20wt.%) were ball milled, compacted and sintered to obtain pellets of glass ceramic-YSZ composites. Phase analysis was carried out using X-ray diffraction and microstructural characterization with SEM revealed the crystal morphology of the composites. Mechanical properties such as Vickers hardness, elastic modulus, indentation fracture toughness and chemical solubility were assessed. Phase analysis of sintered pellets of glass ceramic-YSZ composites revealed the characteristic peaks of fluorophlogopite (FPP) and tetragonal zirconia. Microstructural investigation showed plate and lath-like interlocking mica crystals with embedded zirconia. Vickers hardness of 9.2GPa, elastic modulus of 125GPa, indentation toughness of 3.6MPa·m 1/2 , and chemical solubility of 30μg/cm 2 (well below the permissible limit) were recorded with mica glass ceramics containing 20wt.% YSZ. An increase in hardness and toughness of the glass ceramic-YSZ composites with no compromise on their brittleness index and chemical solubility has been observed. Such spectrum of properties can be utilised for developing a machinable ceramic for low stress bearing inlays, onlays and veneers. Copyright © 2018 The Academy of Dental Materials. Published by Elsevier Ltd. All rights reserved.

  15. Fabrication of aluminum-alumina metal matrix composites via cold gas dynamic spraying at low pressure followed by friction stir processing

    Energy Technology Data Exchange (ETDEWEB)

    Hodder, K.J.; Izadi, H. [Department of Chemical and Materials Engineering, University of Alberta, 7th Floor, Electrical and Computer Engineering Research Facility, Edmonton, Alberta, Canada T6G 2V4 (Canada); McDonald, A.G. [Department of Mechanical Engineering, University of Alberta, 4-9 Mechanical Engineering Building, Edmonton, Alberta, Canada T6G 2G8 (Canada); Gerlich, A.P., E-mail: agerlich@uwaterloo.ca [Department of Mechanical and Mechatronics Engineering, University of Waterloo, 200 University Avenue West, Waterloo, Ontario, Canada N2L 3G1 (Canada)

    2012-10-30

    Cold gas dynamic spraying at low pressure (1 MPa gage or 150 psig) was used to fabricate Al-Al{sub 2}O{sub 3} metal matrix composite (MMC) coatings onto 6061 Al alloy. The powder contained Al powder admixed with -10 {mu}m Al{sub 2}O{sub 3} in fractions up to 90 wt.%. Scanning electron microscopy (SEM), Vickers microhardness testing, and image analysis were conducted to determine the microstructure, properties, and volume fraction of reinforcing particles in the coatings. The coatings were then friction-stir processed (FSP) at tool rotation speeds of 894 or 1723 RPM using a flat cylindrical tool. The Al{sub 2}O{sub 3} content and hardness of the final MMC coatings increased with increasing fractions of Al{sub 2}O{sub 3} particles in the feedstock powder, resulting in a maximum Al{sub 2}O{sub 3} content of 48 wt.% and a hardness of 85 HV of the as-sprayed coating when 90 wt.% Al{sub 2}O{sub 3} was used in the feed powder blend. After FSP, the hardness of the MMC increased to a maximum of 137 HV. The as-sprayed coatings contained Al{sub 2}O{sub 3} particles that were segregated between the Al particles, and FSP was effective in dispersing these Al{sub 2}O{sub 3} particles and decreasing their mean free path. It was suggested that this re-distribution and Al{sub 2}O{sub 3} particle size refinement during FSP improved the hardness of the MMC coatings.

  16. Effect of Surface Treatment with Carbon Dioxide (CO2) Laser on Bond Strength between Cement Resin and Zirconia.

    Science.gov (United States)

    Kasraei, Shahin; Atefat, Mohammad; Beheshti, Maryam; Safavi, Nassimeh; Mojtahedi, Maryam; Rezaei-Soufi, Loghman

    2014-01-01

    Since it is not possible to form an adequate micromechanical bond between resin cement and zirconia ceramics using common surface treatment techniques, laser pretreatment has been suggested for zirconia ceramic surfaces. The aim of this study was to evaluate the effect of Carbon Dioxide (CO2) Laser treatment on shear bond strength (SBS) of resin cement to zirconia ceramic. In this in vitro study thirty discs of zirconia with a diameter of 6 mm and a thickness of 2 mm were randomly divided into two groups of 15. In the test group the zirconia disc surfaces were irradiated by CO2 laser with an output power of 3 W and energy density of 265.39 j/cm(2). Composite resin discs were fabricated by plastic molds, measuring 3 mm in diameter and 2 mm in thickness and were cemented on zirconia disk surfaces with Panavia F2.0 resin cement (Kuraray Co. Ltd, Osaka, Japan). Shear bond strength was measured by a universal testing machine at a crosshead speed of 0.5 mm/min. The fracture type was assessed under a stereomicroscope at ×40. Surface morphologies of two specimens of the test group were evaluated under SEM before and after laser pretreatment. Data was analyzed by paired t-test (p value resin cement and zirconia ceramic (p value = 0.001). Under the limitations of this study, surface treatment with CO2 laser increased the SBS between resin cement and the zirconia ceramic.

  17. Transport properties of alumina nanofluids

    International Nuclear Information System (INIS)

    Wong, Kau-Fui Vincent; Kurma, Tarun

    2008-01-01

    Recent studies have showed that nanofluids have significantly greater thermal conductivity compared to their base fluids. Large surface area to volume ratio and certain effects of Brownian motion of nanoparticles are believed to be the main factors for the significant increase in the thermal conductivity of nanofluids. In this paper all three transport properties, namely thermal conductivity, electrical conductivity and viscosity, were studied for alumina nanofluid (aluminum oxide nanoparticles in water). Experiments were performed both as a function of volumetric concentration (3-8%) and temperature (2-50 deg. C). Alumina nanoparticles with a mean diameter of 36 nm were dispersed in water. The effect of particle size was not studied. The transient hot wire method as described by Nagaska and Nagashima for electrically conducting fluids was used to test the thermal conductivity. In this work, an insulated platinum wire of 0.003 inch diameter was used. Initial calibration was performed using de-ionized water and the resulting data was within 2.5% of standard thermal conductivity values for water. The thermal conductivity of alumina nanofluid increased with both increase in temperature and concentration. A maximum thermal conductivity of 0.7351 W m -1 K -1 was recorded for an 8.47% volume concentration of alumina nanoparticles at 46.6 deg. C. The effective thermal conductivity at this concentration and temperature was observed to be 1.1501, which translates to an increase in thermal conductivity by 22% when compared to water at room temperature. Alumina being a good conductor of electricity, alumina nanofluid displays an increasing trend in electrical conductivity as volumetric concentration increases. A microprocessor-based conductivity/TDS meter was used to perform the electrical conductivity experiments. After carefully calibrating the conductivity meter's glass probe with platinum tip, using a standard potassium chloride solution, readings were taken at various

  18. Transport properties of alumina nanofluids.

    Science.gov (United States)

    Wong, Kau-Fui Vincent; Kurma, Tarun

    2008-08-27

    Recent studies have showed that nanofluids have significantly greater thermal conductivity compared to their base fluids. Large surface area to volume ratio and certain effects of Brownian motion of nanoparticles are believed to be the main factors for the significant increase in the thermal conductivity of nanofluids. In this paper all three transport properties, namely thermal conductivity, electrical conductivity and viscosity, were studied for alumina nanofluid (aluminum oxide nanoparticles in water). Experiments were performed both as a function of volumetric concentration (3-8%) and temperature (2-50 °C). Alumina nanoparticles with a mean diameter of 36 nm were dispersed in water. The effect of particle size was not studied. The transient hot wire method as described by Nagaska and Nagashima for electrically conducting fluids was used to test the thermal conductivity. In this work, an insulated platinum wire of 0.003 inch diameter was used. Initial calibration was performed using de-ionized water and the resulting data was within 2.5% of standard thermal conductivity values for water. The thermal conductivity of alumina nanofluid increased with both increase in temperature and concentration. A maximum thermal conductivity of 0.7351 W m(-1) K(-1) was recorded for an 8.47% volume concentration of alumina nanoparticles at 46.6 °C. The effective thermal conductivity at this concentration and temperature was observed to be 1.1501, which translates to an increase in thermal conductivity by 22% when compared to water at room temperature. Alumina being a good conductor of electricity, alumina nanofluid displays an increasing trend in electrical conductivity as volumetric concentration increases. A microprocessor-based conductivity/TDS meter was used to perform the electrical conductivity experiments. After carefully calibrating the conductivity meter's glass probe with platinum tip, using a standard potassium chloride solution, readings were taken at

  19. Effects of surface treatment on bond strength between dental resin agent and zirconia ceramic

    International Nuclear Information System (INIS)

    Moradabadi, Ashkan; Roudsari, Sareh Esmaeily Sabet; Yekta, Bijan Eftekhari; Rahbar, Nima

    2014-01-01

    This paper presents the results of an experimental study to understand the dominant mechanism in bond strength between dental resin agent and zirconia ceramic by investigating the effects of different surface treatments. Effects of two major mechanisms of chemical and micromechanical adhesion were evaluated on bond strength of zirconia to luting agent. Specimens of yttrium-oxide-partially-stabilized zirconia blocks were fabricated. Seven groups of specimens with different surface treatment were prepared. 1) zirconia specimens after airborne particle abrasion (SZ), 2) zirconia specimens after etching (ZH), 3) zirconia specimens after airborne particle abrasion and simultaneous etching (HSZ), 4) zirconia specimens coated with a layer of a Fluorapatite-Leucite glaze (GZ), 5) GZ specimens with additional acid etching (HGZ), 6) zirconia specimens coated with a layer of salt glaze (SGZ) and 7) SGZ specimens after etching with 2% HCl (HSGZ). Composite cylinders were bonded to airborne-particle-abraded surfaces of ZirkonZahn specimens with Panavia F2 resin luting agent. Failure modes were examined under 30 × magnification and the effect of surface treatments was analyzed by scanning electron microscopy (SEM) and atomic force microscopy (AFM). SZ and HSZ groups had the highest and GZ and SGZ groups had the lowest mean shear bond strengths among all groups. Mean shear bond strengths were significantly decreased by applying a glaze layer on zirconia surfaces in GZ and SGZ groups. However, bond strengths were improved after etching process. Airborne particle abrasion resulted in higher shear bond strengths compared to etching treatment. Modes of failure varied among different groups. Finally, it is concluded that micromechanical adhesion was a more effective mechanism than chemical adhesion and airborne particle abrasion significantly increased mean shear bond strengths compared with another surface treatments. - Highlights: • Understanding the dominant mechanism of bonding

  20. Effects of surface treatment on bond strength between dental resin agent and zirconia ceramic

    Energy Technology Data Exchange (ETDEWEB)

    Moradabadi, Ashkan [Department of Electrochemistry, Universität Ulm, Ulm (Germany); Roudsari, Sareh Esmaeily Sabet [Department of Optoelectonics, Universität Ulm, Ulm (Germany); Yekta, Bijan Eftekhari [School of Materials Engineering, Iran University of Science and Technology, Tehran (Iran, Islamic Republic of); Rahbar, Nima, E-mail: nrahbar@wpi.edu [Department of Civil and Environmental Engineering, Worcester Polytechnic Institute, Worcester, MA 01609 (United States)

    2014-01-01

    This paper presents the results of an experimental study to understand the dominant mechanism in bond strength between dental resin agent and zirconia ceramic by investigating the effects of different surface treatments. Effects of two major mechanisms of chemical and micromechanical adhesion were evaluated on bond strength of zirconia to luting agent. Specimens of yttrium-oxide-partially-stabilized zirconia blocks were fabricated. Seven groups of specimens with different surface treatment were prepared. 1) zirconia specimens after airborne particle abrasion (SZ), 2) zirconia specimens after etching (ZH), 3) zirconia specimens after airborne particle abrasion and simultaneous etching (HSZ), 4) zirconia specimens coated with a layer of a Fluorapatite-Leucite glaze (GZ), 5) GZ specimens with additional acid etching (HGZ), 6) zirconia specimens coated with a layer of salt glaze (SGZ) and 7) SGZ specimens after etching with 2% HCl (HSGZ). Composite cylinders were bonded to airborne-particle-abraded surfaces of ZirkonZahn specimens with Panavia F2 resin luting agent. Failure modes were examined under 30 × magnification and the effect of surface treatments was analyzed by scanning electron microscopy (SEM) and atomic force microscopy (AFM). SZ and HSZ groups had the highest and GZ and SGZ groups had the lowest mean shear bond strengths among all groups. Mean shear bond strengths were significantly decreased by applying a glaze layer on zirconia surfaces in GZ and SGZ groups. However, bond strengths were improved after etching process. Airborne particle abrasion resulted in higher shear bond strengths compared to etching treatment. Modes of failure varied among different groups. Finally, it is concluded that micromechanical adhesion was a more effective mechanism than chemical adhesion and airborne particle abrasion significantly increased mean shear bond strengths compared with another surface treatments. - Highlights: • Understanding the dominant mechanism of bonding

  1. Gas chromatographic separation of hydrogen isotopes on columns packed with alumina, modified alumina and sol-gel alumina.

    Science.gov (United States)

    Naik, Y P; Gupta, N K; Pillai, K T; Rao, G A Rama; Venugopal, V

    2012-01-06

    The stationary phase of alumina adsorbents, prepared by different chemical processes, was used to study the separation behaviour of hydrogen isotopes. Three types of alumina, obtained by conventional hydroxide route alumina coated with silicon oxide and alumina prepared by internal gelation process (IGP), were used as packing material to study the separation of HT and T(2) in a mixture at various temperatures. The conventional alumina and silicon oxide coated alumina resolved HT and T(2) at 77K temperature with different retention times. The retention times on SiO(2) coated columns were found to be higher than those of other adsorbents. However, the column filled with IGP alumina was found to be ideal for the separation of HT and T(2) at 240 K. The peaks were well resolved in less than 5 min on this column. Copyright © 2011 Elsevier B.V. All rights reserved.

  2. Alumina column Rb-82 generator

    International Nuclear Information System (INIS)

    Yano, Y.; Roth, E.P.

    1977-10-01

    The use of an alumina column for the adsorption of radioactive Sr for the generator production of 75-sec 82 Rb was evaluated in both batches and column experiments using 85 Sr and cyclotron-produced 82 Sr. Comparisons of alumina, Bio-Rex 70 and Chelex 100 ion exchangers were made to determine Sr adsorption, 82 Rb elution yield and Sr breakthrough. The adsorption of Sr is similar for alumina and Chelex 100 but different for Bio-Rex 70. Alumina and Chelex 100 exhibit a small fraction of poorly bound Sr which appears as higher breakthrough in the early elution volumes. The remaining Sr activity is strongly bound to these ion exchangers and the breakthrough remains stable at a lower breakthrough value through a large number of elutions. Bio-Rex 70 on the other hand does not exhibit the poorly bound Sr fraction and the breakthrough of Sr remains the lowest of the three ion exchangers through a moderate number of elutions and then the Sr breakthrough gradually increases with each additional elution

  3. Effect of accelerated aging on translucency of monolithic zirconia

    Directory of Open Access Journals (Sweden)

    O. Abdelbary

    2016-12-01

    Conclusion: Thickness of zirconia has significant effect on translucency. Aging has significant effect on thinner sections of zirconia. More research is required on zirconia towards making the material more translucent for its potential use as esthetic monolithic restoration.

  4. Effect of Er:YAG laser irradiation on bonding property of zirconia ceramics to resin cement.

    Science.gov (United States)

    Lin, Yihua; Song, Xiaomeng; Chen, Yaming; Zhu, Qingping; Zhang, Wei

    2013-12-01

    This study aimed to investigate whether or not an erbium: yttrium-aluminum-garnet (Er:YAG) laser could improve the bonding property of zirconia ceramics to resin cement. Surface treatments can improve the bonding properties of dental ceramics. However, little is known about the effect of Er:YAG laser irradiated on zirconia ceramics. Specimens of zirconia ceramic pieces were made, and randomly divided into 11 groups according to surface treatments, including one control group (no treatment), one air abrasion group, and nine Er:YAG laser groups. The laser groups were subdivided by applying different energy intensities (100, 200, or 300 mJ) and irradiation times (5, 10, or 15 sec). After surface treatments, ceramic pieces had their surface morphology observed, and their surface roughness was measured. All specimens were bonded to resin cement. Shear bond strength was measured after the bonded specimens were stored in water for 24 h, and additionally aged by thermocycling. Statistical analyses were performed using one way analysis of variance (ANOVA) and Tukey's test for shear bond strength, and Dunnett's t test for surface roughness, with α=0.05. Er:YAG laser irradiation changed the morphological characteristics of zirconia ceramics. Higher energy intensities (200, 300 mJ) could roughen the ceramics, but also caused surface cracks. There were no significant differences in the bond strength between the control group and the laser groups treated with different energy intensities or irradiation times. Air abrasion with alumina particles induced highest surface roughness and shear bond strength. Er:YAG laser irradiation cannot improve the bonding property of zirconia ceramics to resin cement. Enhancing irradiation intensities and extending irradiation time have no benefit on the bond of the ceramics, and might cause material defect.

  5. Micro-Raman Vibrational Identification of 10-MDP Bond to Zirconia and Shear Bond Strength Analysis.

    Science.gov (United States)

    De-Paula, Diego Martins; Loguercio, Alessandro D; Reis, Alessandra; Frota, Natasha Marques; Melo, Radamés; Yoshihara, Kumiko; Feitosa, Victor Pinheiro

    2017-01-01

    So far, there is no report regarding the micro-Raman vibrational fingerprint of the bonds between 10-methacryloyloxy-decyl dihydrogen phosphate (10-MDP) and zirconia ceramics. Thus, the aim of this study was to identify the Raman vibrational peaks related to the bonds of 10-MDP with zirconia, as well as the influence on microshear bond strength. Micro-Raman spectroscopy was employed to assess the vibrational peak of 10-MDP binding to zirconia. Microshear bond strength of the dual-cure resin cement to zirconia with the presence of 10-MDP in composition of experimental ceramic primer and self-adhesive resin cement was also surveyed. Statistical analysis was performed by one-way ANOVA and Tukey's test ( p MDP. The presence of 10-MDP in both experimental ceramic primer and self-adhesive resin cement improved microshear bond strength to zirconia ceramic. It can be concluded that the nondestructive method of micro-Raman spectroscopy was able to characterize chemical bonds of 10-MDP with zirconia, which improves the bond strengths of resin cement.

  6. Colloidal forming of metal/ceramic composites

    Energy Technology Data Exchange (ETDEWEB)

    Sanchez-Herencia, A.J.; Gutierrez, C.A.; Millan, A.J.; Nieto, M.I.; Moreno, R. [Inst. de Ceramica y Vidrio, Madrid (Spain)

    2002-07-01

    Metal/Ceramic composites have very attractive properties as either structural or electronic materials. For certain applications, complex microstructures and shapes are required. Colloidal processing of ceramics has proved to provide better properties and allows to obtain near net complex shaped parts. However colloidal processing has not received a similar attention in powder metallurgy. This work deals with the colloidal approach to the forming of metallic and metal/ceramic composites in an aqueous medium. Rheological behavior of concentrated pure nickel, nickel/alumina and nickel/zirconia suspensions is studied and optimized for obtaining flat surfaces or near net shaped parts by tape casting and gel casting respectively. In each case the influence of the processing additives (acrylic binders for tape casting and carrageenans for gel casting) on the rheological behavior of the slurries is determined. Pure nickel and nickel/ceramic composites with different compositions have been prepared. Static and dynamic sintering studies were performed at different conditions in order to control the porosity and microstructure of the final bodies, which were characterized by optical microscopy. (orig.)

  7. Fracture resistance of implant-supported screw-retained zirconia-based molar restorations.

    Science.gov (United States)

    Honda, Junichi; Komine, Futoshi; Kamio, Shingo; Taguchi, Kohei; Blatz, Markus B; Matsumura, Hideo

    2017-09-01

    The objective of this in vitro study was to investigate fracture loads of screw-retained zirconia-based molar restorations (hybrid abutment crown) fabricated with different restorative materials and designs. Forty-four screw-retained zirconia-based molar restorations were fabricated on dental implants and divided into four groups (n = 11): porcelain-layered zirconia-based restorations (PLZ), indirect composite-layered zirconia-based restorations (ILZ), metal-ceramic restorations (MC), and monolithic zirconia restorations (MONO). The zirconia-based restorations in the PLZ, ILZ, and MONO groups were adhesively bonded on implant abutments with a dual-polymerized resin material. All restorations were tightened on implant bodies with titanium screws and were tested for fracture resistance. The Kruskal-Wallis test and Steel-Dwass test were used to evaluate differences in fracture loads (α = 0.05). As compared with the other groups, the MONO specimens had a significantly higher mean fracture resistance (7.54 kN); no significant differences were found among the PLZ (1.96 kN), ILZ (1.80 kN), and MC (1.45 kN) groups (P > 0.05). For the PLZ, ILZ, and MC groups, all specimens fractured within the layering materials. In contrast, the fracture mode for the MONO group was complete fracture of the restorations. All restorations withstood the masticatory forces. Fracture loads were significantly higher for screw-retained implant-supported monolithic zirconia restorations than for screw-retained bilayered restorations. For the screw-retained bilayered zirconia-based restorations, the fracture resistance of ILZ restorations was comparable to that of PLZ restorations and MC restorations. © 2016 John Wiley & Sons A/S. Published by John Wiley & Sons Ltd.

  8. Electroplated telescopic retainers with zirconia primary crowns: 3-year results from a randomized clinical trial.

    Science.gov (United States)

    Schwindling, Franz Sebastian; Lehmann, Franziska; Terebesi, Sophia; Corcodel, Nicoleta; Zenthöfer, Andreas; Rammelsberg, Peter; Stober, Thomas

    2017-12-01

    The objective of the study was to investigate the clinical outcome for electroplated telescopic removable dental prostheses (E-RDPs) with zirconia primary crowns. Sixty E-RDPs, with primary crowns manufactured from either cobalt-chromium alloy or zirconia, were fabricated for 56 participants. Electroplating was used to produce gold copings directly on the telescopic primary crowns. These copings were bonded intra-orally to the prosthesis framework. After 36 months, prosthesis survival and number of complications were assessed. Statistical analysis was performed by the use of Kaplan-Meier modeling and the log-rank test. Survival of the E-RDPs, 96.4% after 3 years, was identical in both groups. The need for aftercare was high but not significantly different: technical complications were observed for 37% and 42.9% of the prostheses for the zirconia and cobalt-chromium alloy primary crowns, respectively. Fracture of composite veneer was the most frequent complication (59.1%). The incidence of fractured abutment teeth, decementation, and endodontic problems was 7.9% in the zirconia group and 14% in the control group. The majority of abutment-level complications were treated restoratively. A significant difference was found for maximum probing depth at the abutment teeth: In the zirconia group, it decreased by 0.2 mm, whereas it increased by 0.8 mm in the control group (p = 0.04). After 3 years of observation, survival of zirconia E-RDPs was favorable and comparable with that of established double-crown-retained prostheses. Further studies must clarify whether there are benefits of zirconia primary crowns for periodontal health. Although these results encourage the use of zirconia primary crowns, more research is necessary to reduce the number of complications observed for secondary telescopic crowns, for example, failure of the veneer.

  9. STUDY ON ADSORPTION OF Cd(II BY CHITOSAN-ALUMINA

    Directory of Open Access Journals (Sweden)

    Darjito Darjito

    2010-06-01

    Full Text Available One techniques to reduce the concentration of heavy metal Cd(II in aqueous solution is adsorption by chitosan. To modify the surface textures and expose the active binding sites, composite biosorbent has been prepared by coating chitosan onto alumina. The aims of this research were to identify the functional group of chitosan-alumina, to characterize adsorption of Cd(II by using chitosan-alumina adsorbent including optimum pH, optimum agitation time, and to determine the adsorption capacity of the adsorbent. The functional group of chitosan-alumina was identified by infrared spectrophotometer. Determination of the optimum condition was carried out at 40 ppm Cd(II, 125 rpm and 0,1 g adsorbent. Calculation of adsorpted Cd(II based on its concentration in aqueous phase before and after adsorption process. The concentrations of Cd(II in aqueous phase after adsorption process  were determined by using Atomic Absorption Spectroscopy (AAS. Identified functional groups of chitosan-alumina were -OH (3466.39 cm-1, -NH amine (1625.15 cm-1, C=O (1703.30 cm-1, and Al-O (1302.07 cm-1. The optimum pH was reached at pH 7, optimum agitation time at 15 minutes, and adsorption capacity of chitosan-alumina was 15.35 ± 0.05 mg/g.   Keywords: adsorption, chitosan-alumina, characterization of adsorption

  10. Glass properties in the yttria-alumina-silica system

    Science.gov (United States)

    Hyatt, M. J.; Day, D. E.

    1987-01-01

    The glass formation region in the yttria-alumina-silica system was investigated. Properties of glasses containing 25 to 55 wt pct yttria were measured and the effect of the composition was determined. The density, refractive index, thermal-expansion coefficient, and microhardness increased with increasing yttria content. The dissolution rate in 1N HCl increased with increasing yttria content and temperature. These glasses were also found to have high electrical resistivity.

  11. Vitrification of high-level alumina nuclear waste

    International Nuclear Information System (INIS)

    Brotzman, J.R.

    1979-01-01

    Borophosphate glass compositions have been developed for the vitrification of a high-alumina calcined defense waste. The effect of substituting SiO 2 , P 2 O 5 and CuO for B 2 O 3 on the viscosity and leach resistance was measured. The effect of the alkali to borate ratio and the Li 2 O:Na 2 O ratio on the melt viscosity and leach resistance was also measured

  12. Phase distributions in plasma-sprayed zirconia-yttria

    Science.gov (United States)

    Miller, R. A.; Garlick, R. G.; Smialek, J. L.

    1983-01-01

    The distribution of phases in plasma-sprayed zirconia-yttria has been determined over a range of yttria levels from 0 to 26.1 molpct YO(1.5) using room temperature X-ray diffractometry. Pure, plasma-sprayed zirconia is composed almost entirely of the monoclinic phase. At levels of yttria between 4 and 10 percent, a quenched-in tetragonal phase predominates, and at higher levels the cubic phase predominates. The phase distributions are compared with previously reported test lives of thermal barrier coatings formed from these materials. Regions of optimal lives were found to correlate with regions having high amounts of the tetragonal phase, small but nonzero amounts of the monoclinic phase, and little or none of the cubic phase. Possible relationships between phase composition and coating performance are discussed.

  13. Sintering behaviour of spinel–alumina composites

    Indian Academy of Sciences (India)

    Administrator

    Department of Ceramic Technology, Govt. College of Engineering & Ceramic Technology, Kolkata 700 010, India. †. School of Material Science & Technology,. ††. Ex-emeritus Professor (AICTE), ... According to the latest diagram, MgO has considerable solubility in MgAl2O4, and hence magnesia-enriched spinel formed at ...

  14. Characterization of yttria-doped zirconia powders produced by plasma-chemical method

    DEFF Research Database (Denmark)

    Kuzjukevics, A.; Linderoth, Søren; Grabis, J.

    1996-01-01

    Ultrafine non-doped and yttria-doped zirconia (ZY) powders have been produced by a single-step plasma synthesis method. The amount of yttria doping was varied between 0 and about 10 mol%. The phase composition, structural parameters and morphology of the as-prepared powders have been examined by X...... transmission electron microscopy. The ZY ultrafine powders were mixtures of a cubic and a non-transformable tetragonal zirconia phases. The amount of the tetragonal phase decreased with the overall yttria content but with a composition that remained almost the same. Neutron diffraction revealed diffuse...

  15. Physical Properties of Copper Based MMC Strengthened with Alumina

    Directory of Open Access Journals (Sweden)

    Kaczmar J. W.

    2014-06-01

    Full Text Available The aim of this work is the development of Cu-Al2O3 composites of copper Cu-ETP matrix composite materials reinforced by 20 and 30 vol.% Al2O3 particles and study of some chosen physical properties. Squeeze casting technique of porous compacts with liquid copper was applied at the pressure of 110 MPa. Introduction of alumina particles into copper matrix affected on the significant increase of hardness and in the case of Cu-30 vol. % of alumina particles to 128 HBW. Electrical resistivity was strongly affected by the ceramic alumina particles and addition of 20 vol. % of particles caused diminishing of electrical conductivity to 20 S/m (34.5% IACS. Thermal conductivity tests were performed applying two methods and it was ascertained that this parameter strongly depends on the ceramic particles content, diminishing it to 100 Wm-1K-1 for the composite material containing 30 vol.% of ceramic particles comparing to 400 Wm-1K-1 for the unreinforced copper. Microstructural analysis was carried out using SEM microscopy and indicates that Al2O3 particles are homogeneously distributed in the copper matrix. EDS analysis shows remains of silicon on the surface of ceramic particles after binding agent used during preparation of ceramic preforms.

  16. Dilemmas in zirconia bonding: A review

    Directory of Open Access Journals (Sweden)

    Obradović-Đuričić Kosovka

    2013-01-01

    Full Text Available This article presents a literature review on the resin bond to zirconia ceramic. Modern esthetic dentistry has highly recognized zirconia, among other ceramic materials. Biocompatibility of zirconia, chemical and dimensional stability, excellent mechanical properties, all together could guarantee optimal therapeutical results in complex prosthodontic reconstruction. On the other hand, low thermal degradation, aging of zirconia as well as problematic bonding of zirconia framework to dental luting cements and tooth structures, opened the room for discussion concerning their clinical durability. The well known methods of mechanical and chemical bonding used on glass-ceramics are not applicable for use with zirconia. Therefore, under critical clinical situations, selection of the bonding mechanism should be focused on two important points: high initial bond strength value and long term bond strength between zirconia-resin interface. Also, this paper emphases the use of phosphate monomer luting cements on freshly air-abraded zirconia as the simplest and most effective way for zirconia cementation procedure today.

  17. Bauxite Mining and Alumina Refining

    OpenAIRE

    Donoghue, A. Michael; Frisch, Neale; Olney, David

    2014-01-01

    Objective: To describe bauxite mining and alumina refining processes and to outline the relevant physical, chemical, biological, ergonomic, and psychosocial health risks. Methods: Review article. Results: The most important risks relate to noise, ergonomics, trauma, and caustic soda splashes of the skin/eyes. Other risks of note relate to fatigue, heat, and solar ultraviolet and for some operations tropical diseases, venomous/dangerous animals, and remote locations. Exposures to bauxite dust,...

  18. Lava zirconia crowns and bridges.

    Science.gov (United States)

    Suttor, D

    2004-01-01

    Ceramic restorations--suitable for the anterior as well as the posterior region, simultaneously satisfying the demand for high strength, longevity, and esthetics--are an increasingly important field for the dental professional. Because of its outstanding mechanical properties and esthetics with a proven track record in other industrial areas, zirconium oxide (zirconia) is emerging in the dental industry. As the manufacturing method of choice, CAD/CAM is important for the dental laboratory; however, in the final analysis, the primary focus will be on the material properties and the clinical performance of the result of the CAD/CAM process--in this case, zirconia crowns and bridges. This is especially true since some concepts do not require the acquisition of a CAD/CAM system at all.

  19. Production of pure sintered alumina

    International Nuclear Information System (INIS)

    Rocha, J.C. da; Huebner, H.W.

    1982-01-01

    With the aim of optimizing the sintering parameters, the strength of a large number of alumina samples was determined which were produced under widely varying sintering conditions and with different amounts of MgO content. The strength as a function of sintering time or temperature was found to go through a maximum. With increasing time, this maximum is shifted to lower temperatures, and with decreasing temperature to longer times. Data pairs of sintering times and temperatures which yeld the strength maximum were determined. The value of the strength at the maximum remains unchanged. The strength is high (= 400 MN/m 2 , at a grain size of 3 um and a porosity of 2 per cent) and comparable to foreign aluminas produced for commercial purposes, or even higher. The increase in the sintering time from 1 h to 16 h permits a reduction of the sintering temperature from 1600 to 1450 0 C without losing strength. The practical importance of this fact for a production of sintered alumina on a large scale is emphasized. (Author) [pt

  20. Synthesis of Fe3O4 core/alumina shell nanospheres for partial hydrogenation of benzene

    Science.gov (United States)

    He, T. T.; Mu, S. L.; Fu, Q. T.; Liu, C. G.

    2018-01-01

    We report a novel synthesis of Fe3O4 core/alumina shell nanosphere composite for partial hydrogenation of benzene. Fe3O4 core/alumina shell (MFeCA) structured nanospheres were obtained by reducing a hematite core/alumina precursor shell (HFeCAP) nanosphere precursor under H2/N2 gas flow. The magnetic alumina nanospheres (MFeCAs) possess not only uniform size (180∼350nm) but also adjusted saturation magnetization value. A novel Ru-based magnetic catalyst was synthesized for the partial hydrogenation of benzene in magnetically stabilized bed (MSB). The performance of magnetic catalyst in MSB demonstrates that it’s an effective and highly selective method for partial hydrogenation of benzene. The chain regime of the MSB reactor’s operation conditions is responsible for the high selectivity of cyclohexene.

  1. Effect of low-dimensional alumina structures on viability of L 929 cells

    Energy Technology Data Exchange (ETDEWEB)

    Fomenko, Alla N., E-mail: alserova@ispms.tsc.ru; Korovin, Matvey S., E-mail: msk@ispms.tsc.ru; Bakina, Olga V., E-mail: ovbakina@ispms.tsc.ru; Kazantsev, Sergey O., E-mail: kzso@ispms.tsc.ru; Glazkova, Elena A., E-mail: eagl@ispms.tsc.ru; Svarovskaya, Natalia V., E-mail: nvsv@ispms.tsc.ru; Lozhkomoev, Aleksandr S., E-mail: asl@ispms.tsc.ru [National Research Tomsk Polytechnic University, Tomsk, 634050 (Russian Federation)

    2015-10-27

    In the study, we estimated the cytotoxicity of alumina nanoparticles differing in shape (nanofibers, nanoplates, nanosheets, agglomerates of nanosheets) and close in physicochemical properties (particle size, specific surface area, phase composition, and zeta potential). The alumina structures were characterized using transmission electron microscopy (TEM), scanning electron microscopy (SEM), X-ray diffraction (XRD) data, low-temperature nitrogen adsorption, and dynamic light scattering (DLS). The cytotoxicity was estimated on fibroblast cells of the L929 line. It was found that a more adverse effect on the cells was exerted by alumina nanofibers and nanosheets. The action of nanosheets on the cells was inhibitory and was of about the same level, irrespective of the observation period. The effect of alumina nanosheet agglomerates and nanoplates on the cell proliferation was weak even at an exposure time of 72 h.

  2. Immediate, non-submerged, root-analogue zirconia implant in single tooth replacement.

    Science.gov (United States)

    Pirker, W; Kocher, A

    2008-03-01

    This report demonstrates the successful clinical use of a modified root-analogue zirconia implant for immediate single tooth replacement. A right maxillary premolar was removed and a custom-made, root-analogue, roughened zirconia implant with macro-retentions in the interdental space was fabricated and placed into the extraction socket 4 days later. Four months after root implantation a composite crown was cemented. No complications occurred during the healing period. An excellent esthetic and functional result was achieved with the composite crown. No clinically noticeable bone resorption or soft-tissue recession was observed at 26 months follow up. Significant modifications such as macro-retentions seem to indicate that primary stability and excellent osseointegration of immediate root-analogue zirconia implants can be achieved, while preventing unesthetic bone resorption. The macro-retentions must be limited to the interdental space to avoid fracture of the thin buccal cortex. This successful case warrants further clinical research in well controlled trials.

  3. Absence of Dopant Segregation to the Surface of Scandia and Yttria Co-Stabilized Zirconia

    DEFF Research Database (Denmark)

    Vels Hansen, Karin; Mogensen, Mogens Bjerg

    2012-01-01

    The surface composition of sintered scandia and yttria co-stabilized zirconia was analyzed with x-ray photoelectron spectroscopy. The samples were sintered at 1300°C or 1500°C in flowing dry or moisturized air. It was found that Sc2O3 does not segregate to the surface, unlike the Y2O3 in yttria...... stabilized zirconia. The probable reason for this is that due to its size the Sc3+ ion fits better in the zirconia lattice than Y3+ does. The difference in surface composition may be the explanation for the observed increased tolerance toward sulfur of Ni-ScYSZ compared to Ni-YSZ cermets....

  4. Determination of residual zirconia in the reaction product of zircon formation from zirconia and silica

    International Nuclear Information System (INIS)

    Hashiba, Minoru; Miura, Eiji; Nurishi, Yukio; Hibino, Taizo

    1978-01-01

    A new chemical method for the determination of zirconia in the reaction product of zircon formation from zirconia and silica is presented in this paper. The reaction product was fused in the temperature range between 400 0 C, and 450 0 C by ammonium sulfate (zirconia/ammonium sulfate = 1/10, weight). Zirconia was extracted by 4N H 2 SO 4 aqueous solution. After the residue was separated by filter paper containing filter pulp, it was washed by hot water thoroughly. By adding aqueous ammonia water to the combined filtrate, zirconium hydroxide was precipitated gelatinously. The precipitate was ignited in platinum crucible at 1000 0 C and the zirconia obtained was weighed. It was confirmed by the following experiments that the present method is very reliable for quantitative determination of residual zirconia. Firstly, in both zirconia and various mixtures of zircon and silica, the recovery of zirconia is about (99.6 +- 0.2)%. Secondly, the reaction for equimolar mixture of zirconia and silica was conducted at several temperatures between 1350 0 C and 1500 0 C. The quantity of residual zirconia on the way of the reaction was reasonably determined by the present method. In conclusion, the present method can be applicable for the study on the reaction mechanism of zircon formation from zirconia and silica. (auth.)

  5. Fractographic features of glass-ceramic and zirconia-based dental restorations fractured during clinical function.

    Science.gov (United States)

    Oilo, Marit; Hardang, Anne D; Ulsund, Amanda H; Gjerdet, Nils R

    2014-06-01

    Fractures during clinical function have been reported as the major concern associated with all-ceramic dental restorations. The aim of this study was to analyze the fracture features of glass-ceramic and zirconia-based restorations fractured during clinical use. Twenty-seven crowns and onlays were supplied by dentists and dental technicians with information about type of cement and time in function, if available. Fourteen lithium disilicate glass-ceramic restorations and 13 zirconia-based restorations were retrieved and analyzed. Fractographic features were examined using optical microscopy to determine crack initiation and crack propagation of the restorations. The material comprised fractured restorations from one canine, 10 incisors, four premolars, and 11 molars. One crown was not categorized because of difficulty in orientation of the fragments. The results revealed that all core and veneer fractures initiated in the cervical margin and usually from the approximal area close to the most coronally placed curvature of the margin. Three cases of occlusal chipping were found. The margin of dental all-ceramic single-tooth restorations was the area of fracture origin. The fracture features were similar for zirconia, glass-ceramic, and alumina single-tooth restorations. Design features seem to be of great importance for fracture initiation. © 2014 Eur J Oral Sci.

  6. Fractographic features of glass-ceramic and zirconia-based dental restorations fractured during clinical function

    Science.gov (United States)

    Øilo, Marit; Hardang, Anne D; Ulsund, Amanda H; Gjerdet, Nils R

    2014-01-01

    Fractures during clinical function have been reported as the major concern associated with all-ceramic dental restorations. The aim of this study was to analyze the fracture features of glass-ceramic and zirconia-based restorations fractured during clinical use. Twenty-seven crowns and onlays were supplied by dentists and dental technicians with information about type of cement and time in function, if available. Fourteen lithium disilicate glass-ceramic restorations and 13 zirconia-based restorations were retrieved and analyzed. Fractographic features were examined using optical microscopy to determine crack initiation and crack propagation of the restorations. The material comprised fractured restorations from one canine, 10 incisors, four premolars, and 11 molars. One crown was not categorized because of difficulty in orientation of the fragments. The results revealed that all core and veneer fractures initiated in the cervical margin and usually from the approximal area close to the most coronally placed curvature of the margin. Three cases of occlusal chipping were found. The margin of dental all-ceramic single-tooth restorations was the area of fracture origin. The fracture features were similar for zirconia, glass-ceramic, and alumina single-tooth restorations. Design features seem to be of great importance for fracture initiation. PMID:24698173

  7. Subcritical crack growth behavior of AI2O3-Glass dental composites

    NARCIS (Netherlands)

    Zhu, Q.; With, G. de; Dortmans, L.J.M.G.; Feenstra, F.

    2003-01-01

    The purpose of this study is to investigate the subcritical crack growth (SCG) behavior of alumina-glass dental composites. Alumina-glass composites were fabricated by infiltrating molten glass to porous alumina preforms. Rectangular bars of the composite were subject to dynamic loading in air, with

  8. Clinical trials in zirconia: a systematic review.

    Science.gov (United States)

    Al-Amleh, B; Lyons, K; Swain, M

    2010-08-01

    Zirconia is unique in its polymorphic crystalline makeup, reported to be sensitive to manufacturing and handling processes, and there is debate about which processing method is least harmful to the final product. Currently, zirconia restorations are manufactured by either soft or hard-milling processes, with the manufacturer of each claiming advantages over the other. Chipping of the veneering porcelain is reported as a common problem and has been labelled as its main clinical setback. The objective of this systematic review is to report on the clinical success of zirconia-based restorations fabricated by both milling processes, in regard to framework fractures and veneering porcelain chipping. A comprehensive review of the literature was completed for in vivo trials on zirconia restorations in MEDLINE and PubMed between 1950 and 2009. A manual hand search of relevant dental journals was also completed. Seventeen clinical trials involving zirconia-based restorations were found, 13 were conducted on fixed partial dentures, two on single crowns and two on zirconia implant abutments, of which 11 were based on soft-milled zirconia and six on hard-milled zirconia. Chipping of the veneering porcelain was a common occurrence, and framework fracture was only observed in soft-milled zirconia. Based on the limited number of short-term in vivo studies, zirconia appears to be suitable for the fabrication of single crowns, and fixed partial dentures and implant abutments providing strict protocols during the manufacturing and delivery process are adhered to. Further long-term prospective studies are necessary to establish the best manufacturing process for zirconia-based restorations.

  9. Synthesis of Ceria Zirconia Oxides using Solvothermal Treatment

    Directory of Open Access Journals (Sweden)

    Machmudah Siti

    2018-01-01

    Full Text Available Ceria oxide (CeO2 is widely used as catalyst with high oxygen storage capacity at low temperature. The addition of zirconia oxide (ZrO2 to CeO2 can enhance oxygen storage capacity as well as thermal stability. In this work, ceria zirconia oxides has been synthesized via a low temperature solvothermal treatment in order to produce ceria zirconia oxides composite with high oxygen storage capacity as electrolyte of solid oxide fuel cells (SOFC. Under solvothermal conditions, solvent may control the direction of crystal growth, morphology, particle size and size distribution, because of the controllability of thermodynamics and transport properties by pressure and temperature. Water, mixed of water and ethanol (70/30 vol/vol, and mixed of water and ethylene glycol (70/30 vol/vol were used as solvent, while Ce(NO33 and ZrO(NO32 with 0.06 M concentration were used as precursor. The experiments were conducted at temperature of 150 °C and pressure for 2 h in a Teflon-lined autoclave of 100 mL volume. The synthesized products were dried at 60 °C for 6 and 12 h and then calcined at 900 °C for 6 h. The particle products were characterized using SEM, XRD, TG/DTA, and Potentiostat. The results showed that the morphology of particles formed were affected by the solvent. Solid plate shaped particles were produced in water, and tend to be pore with the addition of ethylene glycol. The addition of ethanol decreased the size of particles with sphere shaped. The XRD pattern indicated that ceria-zirconia oxides particles are uniformly distributed in the structure to form a homogeneous solid solution. Based on the electrochemical analysis, ceria zirconia oxides produced via solvothermal synthesis had high conductivity ion of 0.5594 S/cm, which is higher than minimum conductivity ion requirement of 0.01 S/cm for SOFC electrolyte. It indicated that ceria zirconia oxides produced via solvothermal synthesis is suitable for SOFC electrolyte.

  10. A comparative approach to synthesis and sintering of alumina/yttria nanocomposite powders using different precipitants

    Energy Technology Data Exchange (ETDEWEB)

    Kafili, G. [Department of Nanotechnology Engineering, Faculty of Advanced Sciences and Technologies, University of Isfahan, Isfahan, 81746-73441 (Iran, Islamic Republic of); Movahedi, B., E-mail: b.movahedi@ast.ui.ac.ir [Department of Nanotechnology Engineering, Faculty of Advanced Sciences and Technologies, University of Isfahan, Isfahan, 81746-73441 (Iran, Islamic Republic of); Milani, M. [Faculty of Advanced Materials and Renewable Energy Research Center, Tehran (Iran, Islamic Republic of)

    2016-11-01

    Alumina/yttria nanocomposite powder as an yttrium aluminum garnet (YAG) precursor was synthesized via partial wet route using urea and ammonium hydrogen carbonate (AHC) as precipitants, respectively. The products were characterized using X-ray diffraction, field-emission scanning electron microscopy, transmission electron microscopy, Fourier transform infrared spectroscopy and energy dispersive spectroscopy. The use of urea produced very tiny spherical Y-compounds with chemical composition of Y{sub 2}(CO{sub 3}){sub 3}·nH{sub 2}O, which were attracted to the surface of alumina nanoparticles and consequently, a core-shell structure was obtained. The use of ammonium hydrogen carbonate produced sheets of Y-compounds with chemical composition of Y(OH)CO{sub 3} covering the alumina nanoparticles. A fine-grained YAG ceramic (about 500 nm), presenting a non-negligible transparency (45% RIT at IR range) was obtained by the spark plasma sintering (SPS) of alumina-yttria nanocomposite synthesized in the urea system. This amount of transmission was obtained by only the sintering of the powder specimen without any colloidal forming process before sintering or adding any sintering aids or dopant elements. However, by spark plasma sintering of alumina-yttria nanocomposite powder synthesized in AHC system, an opaque YAG ceramic with an average grain size of 1.2 μm was obtained. - Highlights: • Urea proved to be an appropriate precipitant for obtaining a core-shell alumina/yttria nanocomposite. • Alumina/yttria nanocomposite powders with more appropriate morphology and highly sinterability. • A fine-grained YAG ceramic was obtained by SPS of alumina-yttria nanocomposite.

  11. Acetic acid mediated interactions between alumina surfaces

    Energy Technology Data Exchange (ETDEWEB)

    Sato, Kimiyasu, E-mail: sato.kimiyasu@aist.go.jp [National Institute of Advanced Industrial Science and Technology (AIST), Anagahora 2266-98, Shimoshidami, Moriyama-ku, Nagoya 463-8560 (Japan); Y Latin-Small-Letter-Dotless-I lmaz, Hueseyin [National Institute of Advanced Industrial Science and Technology (AIST), Anagahora 2266-98, Shimoshidami, Moriyama-ku, Nagoya 463-8560 (Japan); Gebze Institute of Technology, Materials Science and Engineering Department, 41400, Gebze-Kocaeli (Turkey); Ijuin, Atsuko; Hotta, Yuji; Watari, Koji [National Institute of Advanced Industrial Science and Technology (AIST), Anagahora 2266-98, Shimoshidami, Moriyama-ku, Nagoya 463-8560 (Japan)

    2012-02-01

    Low-molecular-weight organic acids have been known to modify colloidal stability of alumina-based suspensions. We investigated interaction forces between alumina surfaces mediated by acetic acid which is one of the simplest organic acids. Forces between alumina surfaces were measured using the colloid-probe method of atomic force microscope (AFM). Repulsive forces attributed to steric repulsion due to adsorbed molecules and electrostatic repulsion dominated the interaction. Results of rheological characterization of the alumina slurry containing acetic acid supported the finding.

  12. Microstructure, bioactivity and osteoblast behavior of monoclinic zirconia coating with nanostructured surface.

    Science.gov (United States)

    Wang, Guocheng; Meng, Fanhao; Ding, Chuanxian; Chu, Paul K; Liu, Xuanyong

    2010-03-01

    A monoclinic zirconia coating with a nanostructural surface was prepared on the Ti-6Al-4V substrate by an atmospheric plasma-spraying technique, and its microstructure and composition, as well as mechanical and biological properties, were investigated to explore potential application as a bioactive coating on bone implants. X-ray diffraction, transmission electron microscopy, scanning electron microscopy and Raman spectroscopy revealed that the zirconia coating was composed of monoclinic zirconia which was stable at low temperature, and its surface consists of nano-size grains 30-50 nm in size. The bond strength between the coating and the Ti-6Al-4V substrate was 48.4 + or - 6.1 MPa, which is higher than that of plasma-sprayed HA coatings. Hydrothermal experiments indicated that the coating was stable in a water environment and the phase composition and Vickers hardness were independent of the hydrothermal treatment time. Bone-like apatite is observed to precipitate on the surface of the coating after soaking in simulated body fluid for 6 days, indicating excellent bioactivity in vitro. The nanostructured surface composed of monoclinic zirconia is believed to be crucial to its bioactivity. Morphological observation and the cell proliferation test demonstrated that osteoblast-like MG63 cells could attach to, adhere to and proliferate well on the surface of the monoclinic zirconia coating, suggesting possible applications in hard tissue replacements. Copyright 2009 Acta Materialia Inc. Published by Elsevier Ltd. All rights reserved.

  13. Influence of CAD/CAM systems and cement selection on marginal discrepancy of zirconia-based ceramic crowns.

    Science.gov (United States)

    Martínez-Rus, Francisco; Suárez, María J; Rivera, Begoña; Pradíes, Guillermo

    2012-04-01

    To analyze the effect of ceramic manufacturing technique and luting cement selection on the marginal adaptation of zirconium oxide-based all-ceramic crowns. An extracted mandibular first premolar was prepared for a complete coverage restoration and subsequently duplicated 40 times in a liquid crystal polymer (LCP). All-ceramic crowns (n = 10) were fabricated on LCP models using the following systems: glass-infiltrated zirconia-toughened alumina (In-Ceram Zirconia) and yttrium cation-doped tetragonal zirconia polycrystals (In-Ceram YZ, Cercon, and Procera Zirconia). The restorations (n = 5) were cemented on their respective dies with glass-ionomer cement (Ketac Cem Aplicap) and resin cement (Panavia 21). The absolute marginal discrepancy of the crowns was measured before and after cementation by scanning electronic microscopy at 160 points along the circumferential margin. The data were analyzed using one-way ANOVA for repeated measures and for independent samples, Scheffé's multiple range post hoc test, and Student's t-test (alpha = 0.05). There were statistical differences in the mean marginal openings among the four all-ceramic systems before and after luting (P cementation values (P cement resulted in larger marginal discrepancies than glass-ionomer cement (P < 0.0001).

  14. Surface degradation of nanocrystalline zirconia dental implants

    NARCIS (Netherlands)

    Ocelík, Václav; Schepke, Ulf; Rasoul, Hamid Haji; Cune, Marco S.; De Hosson, Jeff Th M.

    2017-01-01

    Yttria-stabilized zirconia prepared by hot isostatic pressing represents attractive material for biomedical applications. In this work the degradation of yttria-stabilized zirconia dental implants abutments due to the tetragonal to monoclinic phase transformation after one year of clinical use was

  15. Enamel wear opposing polished and aged zirconia.

    Science.gov (United States)

    Burgess, J O; Janyavula, S; Lawson, N C; Lucas, T J; Cakir, D

    2014-01-01

    Aging of dental zirconia roughens its surface through low temperature degradation. We hypothesized that age-related roughening of zirconia crowns may cause detrimental wear to the enamel of an opposing tooth. To test our hypothesis, we subjected artificially aged zirconia and reference specimens to simulated mastication in a wear device and measured the wear of an opposing enamel cusp. Additionally, the roughness of the pretest surfaces was measured. The zirconia specimens, artificially aged by autoclave, showed no significant increase in roughness compared to the nonaged specimens. Furthermore, no significant difference in material or opposing enamel wear between the aged and nonaged zirconia was seen. All zirconia specimens showed less material and opposing enamel wear than the enamel to enamel control or veneering porcelain specimens. Scanning electron micrographs showed relatively smooth surfaces of aged and nonaged zirconia following wear testing. The micrographs of the veneering ceramic showed sharp fractured edges and fragments of wear debris. Zirconia may be considered a wear-friendly material for restorations opposing enamel, even after simulated aging.

  16. Sintering of zirconia in high-pressure

    International Nuclear Information System (INIS)

    Kunrath, A.O.; Strohaecker, T.R.; Pereira, A.S.; Jornada, J.A.H. da; Piermarini, G.J.

    1989-01-01

    A systematic study about the sintering of zirconia hyperfines powders in high-pressure is presented. The differents conditions effect of sintering in microstructure and in hardness and tenacity properties of zirconia samples with a very fine grain is also studied. (C.G.C.) [pt

  17. The radiation response of mesoporous nanocrystalline zirconia thin films

    Energy Technology Data Exchange (ETDEWEB)

    Manzini, Ayelén M.; Alurralde, Martin A. [Comisión Nacional de Energía Atómica, Centro Atómico Constituyentes, Av. General Paz 1499, 1650 San Martin, Provincia de Buenos Aires (Argentina); Giménez, Gustavo [Instituto Nacional de Tecnología Industrial - CMNB, Av. General Paz 5445, 1650 San Martín, Provincia de Buenos Aires (Argentina); Luca, Vittorio, E-mail: vluca@cnea.gov.ar [Comisión Nacional de Energía Atómica, Centro Atómico Constituyentes, Av. General Paz 1499, 1650 San Martin, Provincia de Buenos Aires (Argentina)

    2016-12-15

    The next generation of nuclear systems will require materials capable of withstanding hostile chemical, physical and radiation environments over long time-frames. Aside from its chemical and physical stability, crystalline zirconia is one of the most radiation tolerant materials known. Here we report the first ever study of the radiation response of nanocrystalline and mesoporous zirconia and Ce{sup 3+}-stabilized nanocrystalline zirconia (Ce{sub 0.1}Zr{sub 0.9}O{sub 2}) thin films supported on silicon wafers. Zirconia films prepared using the block copolymer Brij-58 as the template had a thickness of around 60–80 nm. In the absence of a stabilizing trivalent cation they consisted of monoclinic and tetragonal zirconia nanocrystals with diameters in the range 8–10 nm. Films stabilized with Ce{sup 3+} contained only the tetragonal phase. The thin films were irradiated with iodine ions of energies of 70 MeV and 132 keV at low fluences (10{sup 13} - 10{sup 14} cm{sup −2}) corresponding to doses of 0.002 and 1.73 dpa respectively, and at 180 keV and high fluences (2 × 10{sup 16} cm{sup −2}) corresponding to 82.4 dpa. The influence of heavy ion irradiation on the nanocrystalline structure was monitored through Rietveld analysis of grazing incidence X-ray diffraction (GIXRD) patterns recorded at angles close to the critical angle to ensure minimum contribution to the diffraction pattern from the substrate. Irradiation of the mesoporous nanocrystalline zirconia thin films with 70 MeV iodine ions, for which electronic energy loss is dominant, resulted in slight changes in phase composition and virtually no change in crystallographic parameters as determined by Rietveld analysis. Iodine ion bombardment in the nuclear energy loss regime (132–180 keV) at low fluences did not provoke significant changes in phase composition or crystallographic parameters. However, at 180 keV and high fluences the monoclinic phase was totally eliminated from the GIXRD

  18. FUNCTIONALLY GRADED ALUMINA/MULLITE COATINGS FOR PROTECTION OF SILICON CARBIDE CERAMIC COMPONENTS FROM CORROSION

    Energy Technology Data Exchange (ETDEWEB)

    Prof. Stratis V. Sotirchos

    2001-02-01

    The main objective of this research project was the formulation of processes that can be used to prepare compositionally graded alumina/mullite coatings for protection from corrosion of silicon carbide components (monolithic or composite) used or proposed to be used in coal utilization systems (e.g., combustion chamber liners, heat exchanger tubes, particulate removal filters, and turbine components) and other energy-related applications. Since alumina has excellent resistance to corrosion but coefficient than silicon carbide, the key idea of this project has been to develop graded coatings with composition varying smoothly along their thickness between an inner (base) layer of mullite in contact with the silicon carbide component and an outer layer of pure alumina, which would function as the actual protective coating of the component. (Mullite presents very good adhesion towards silicon carbide and has thermal expansion coefficient very close to that of the latter.)

  19. Glass/Ceramic Composites for Sealing Solid Oxide Fuel Cells

    Science.gov (United States)

    Bansal, Narottam P.; Choi, Sung R.

    2007-01-01

    A family of glass/ceramic composite materials has been investigated for use as sealants in planar solid oxide fuel cells. These materials are modified versions of a barium calcium aluminosilicate glass developed previously for the same purpose. The composition of the glass in mole percentages is 35BaO + 15CaO + 5Al2O3 + 10B2O3 + 35SiO2. The glass seal was found to be susceptible to cracking during thermal cycling of the fuel cells. The goal in formulating the glass/ ceramic composite materials was to (1) retain the physical and chemical advantages that led to the prior selection of the barium calcium aluminosilicate glass as the sealant while (2) increasing strength and fracture toughness so as to reduce the tendency toward cracking. Each of the composite formulations consists of the glass plus either of two ceramic reinforcements in a proportion between 0 and 30 mole percent. One of the ceramic reinforcements consists of alumina platelets; the other one consists of particles of yttria-stabilized zirconia wherein the yttria content is 3 mole percent (3YSZ). In preparation for experiments, panels of the glass/ceramic composites were hot-pressed and machined into test bars.

  20. Comparative study on sintered alumina for ballistic shielding application; Estudo comparativo entre aluminas sinterizadas visando aplicacao em blindagem balistica

    Energy Technology Data Exchange (ETDEWEB)

    Melo, Francisco Cristovao Lourenco de; Goncalves, Diniz Pereira [Centro Tecnico Aeroespacial (CTA), Sao Jose dos Campos, SP (Brazil). Inst. de Aeronautica e Espaco

    1997-12-31

    This work presents a development of the armor made from special ceramic materials and kevlar. An experimental investigation was conducted to study the ballistic penetration resistance on three samples taken from sintered alumina: a commercial one and two formulations A and B made in IAE/CTA. The main differences between the two formulations was the grain size and bend resistance. The knowledge of the mechanisms during the penetration and perforation process allowed to apply a ductile composite laminate made form kevlar under the alumina to delay its rupture. The last ballistic test showed how a Weibull`s modulii and other mechanical properties are able to improve ballistic penetration resistance. (author) 3 refs.