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Sample records for alloy-625 inconel

  1. Segregation effects and phase developments during solidification of alloy 625

    DEFF Research Database (Denmark)

    Højerslev, Christian; Tiedje, Niels Skat; Hald, John

    2006-01-01

    The solidification behaviour of pure Alloy 625, and Alloy 625 enriched respectively in iron and carbon, was investigated in situ by hot-stage light optical microscopy. Using this technique planar front solidification for distances of several hundred microns was facilitated. After solidification...... sample in constitution, and consequently in gamma-phase composition. Niobium rich carbides formed prior to Laves phase; in carbon rich volumes only the carbides form. As compared to the pure sample, the sample enriched in iron had decreased global minimal solute concentration in the material...... that experienced planar front solidification. However, once the concentrations were corrected with respect to the dilution simply caused by the presence of iron, the solidification behaviour in this material was identical to that of the pure sample. The constitution in the material that solidified eutectic...

  2. Effect of Alloy 625 Buffer Layer on Hardfacing of Modified 9Cr-1Mo Steel Using Nickel Base Hardfacing Alloy

    Science.gov (United States)

    Chakraborty, Gopa; Das, C. R.; Albert, S. K.; Bhaduri, A. K.; Murugesan, S.; Dasgupta, Arup

    2016-04-01

    Dashpot piston, made up of modified 9Cr-1Mo steel, is a part of diverse safety rod used for safe shutdown of a nuclear reactor. This component was hardfaced using nickel base AWS ER NiCr-B alloy and extensive cracking was experienced during direct deposition of this alloy on dashpot piston. Cracking reduced considerably and the component was successfully hardfaced by application of Inconel 625 as buffer layer prior to hardface deposition. Hence, a separate study was undertaken to investigate the role of buffer layer in reducing the cracking and on the microstructure of the hardfaced deposit. Results indicate that in the direct deposition of hardfacing alloy on modified 9Cr-1Mo steel, both heat-affected zone (HAZ) formed and the deposit layer are hard making the thickness of the hard layer formed equal to combined thickness of both HAZ and deposit. This hard layer is unable to absorb thermal stresses resulting in the cracking of the deposit. By providing a buffer layer of Alloy 625 followed by a post-weld heat treatment, HAZ formed in the modified 9Cr-1Mo steel is effectively tempered, and HAZ formed during the subsequent deposition of the hardfacing alloy over the Alloy 625 buffer layer is almost completely confined to Alloy 625, which does not harden. This reduces the cracking susceptibility of the deposit. Further, unlike in the case of direct deposition on modified 9Cr-1Mo steel, dilution of the deposit by Ni-base buffer layer does not alter the hardness of the deposit and desired hardness on the deposit surface could be achieved even with lower thickness of the deposit. This gives an option for reducing the recommended thickness of the deposit, which can also reduce the risk of cracking.

  3. The performance of alloy 625 in the high temperature application of Heavy Water Plants

    International Nuclear Information System (INIS)

    Mitra, J.; Dey, G.K.; Sundararaman, M.; Dubey, J.S.; De, P.K.; Kumar, Niraj

    2006-01-01

    Wrought and centrifugally cast alloy 625 tubes are used in the cracker units of ammonia based Heavy Water Plants (HWP). During the service of about 100,000 h, the ammonia cracker tubes, predictably, have been exposed to temperatures below 600degC to above 765degC and have undergone several hundreds of start-shutdown cycles, producing several ordered phases in the alloy. To understand the effect of the ordered phases on the structure properties, Alloy 625 samples were aged at 540degC, 700degC and 850degC temperatures, for duration up to 1200 h. Results were compared with that of cast and wrought Alloy 625 samples, which aged during the service of 100,000 h and that failed during the service after about 24,000 h along with that of aged samples, which were resolutionised at 1170degC for 2h. (author)

  4. Salvaging of service exposed cast alloy 625 cracker tubes of ammonia based Heavy Water Plants

    International Nuclear Information System (INIS)

    Kumar, Niraj; Misra, B.; Mahajan, M.P.; Mittra, J.; Sundararaman, M.; Chakravartty, J.K.

    2006-01-01

    In ammonia based heavy water plants, cracking of ammonia vapour, enriched in deuterium is carried out inside a cracker tube, packed with catalyst. These cracker tubes are made of alloy 625 (either wrought or cast) having dimensions of about 12.5 metres long, 88 mm outer diameter and 7.9 mm wall thickness. Seventy such tubes are housed in a typical ammonia cracker unit. The anticipated design life of such tube is 1,00,000 hrs. when operated at 720 degC based on creep as main degradation mechanism. Presently, these tubes are being operated at 680 degC skin temperature. Alloy 625 tubes are costly and normally not manufactured in India and are being imported. The cast alloy 625 cracker tubes have outlived their design life of 100,000 hrs. Therefore it has been decided to salvage the cast cracker tubes and extend the life further as it had already been done for wrought tubes. Similar to the earlier attempt of resolutionising of wrought alloy 625 tubes, efforts are in progress to salvage these cast tubes. In this study, cast tubes samples were subjected to solution-annealing treatment at two different temperatures, 1100degC and 1160degC respectively for two hrs. Mechanical properties along with the microstructure of the samples, which were resolutionized at 1160degC were comparable with that of virgin material. The 12.5 metres long cast alloy 625 cracker tubes will also be shortly solution-annealed in a specially designed resistance heating furnace after completing some more tests. (author)

  5. Corrosion resistance and microstructure of alloy 625 weld overlay on ASTM A516 grade 70

    Energy Technology Data Exchange (ETDEWEB)

    Moradi, Mohammad J. [Amirkabir Univ. of Technology, Tehran (Iran, Islamic Republic of). Petroleum Engineering Dept.; Ketabchi, Mostafa [Amirkabir Univ. of Technology, Tehran (Iran, Islamic Republic of). Mining and Metallurgical Engineering Dept.

    2016-02-01

    Nickel-based alloys are a crucial class of materials because of their excellent corrosion resistance. In the present study, single layer and two layers alloy 625 weld overlays were deposited by GTAW process on A516 grade 70 carbon steel. The dilution in terms of Fe, Ni, Mo and Nb content was calculated in 30 points of weld overlay. Microstructure observations showed that alloy 625 had austenitic structure with two types of Laves and NbC secondary phases. The uniform and pitting corrosion resistance of alloy 625 weld overlay as casted and as forged were evaluated in accordance with ASTM G48-2011 standard at different temperatures to determine the weight loss and critical pitting temperature. For achieving a better comparison, samples from alloy 625 as casted and as forged were tested under the same conditions. The results point out that single layer alloy 625 weld overlay is not suitable for chloride containing environments, two layers alloy 625 weld overlay and alloy 625 as casted have acceptable corrosion resistance and almost the same critical pitting temperature. Alloy 625 as forged has the best corrosion resistance and the highest critical pitting temperature among all test specimens. Also, the corrosion behavior was evaluated in accordance with ASTM G28 standard. The corrosion rate of single layer weld overlay was unacceptable. The average corrosion rate of two layers weld overlay and in casted condition were 35.82 and 33.01 mpy, respectively. [German] Nickellegierungen sind aufgrund ihres exzellenten Korrosionswiderstandes eine bedeutende Werkstoffklasse. In der diesem Beitrag zugrunde liegenden Studie wurden mittels WIG-Schweissens ein- und zweilagige Schweissplattierungen auf den Kohlenstoffstahl A516 (Grade 70) aufgebracht. Die Vermischung in Form des Fe-, Ni-, Mo- und Nb-Gehaltes wurde an 30 Punkten der Schweissplattierungen berechnet. Die mikrostrukturellen Untersuchungen ergaben, dass die Legierung 625 eine austenitische Struktur mit zwei Arten von

  6. Microstructural characterisation of friction stir welding joints of mild steel to Ni-based alloy 625

    Energy Technology Data Exchange (ETDEWEB)

    Rodriguez, J. [Brazilian Nanotechnology National Laboratory (LNNano), P.O. Box 6192, Campinas, SP (Brazil); University of Campinas (UNICAMP), Campinas, SP (Brazil); Ramirez, A.J., E-mail: ramirezlondono.1@osu.edu [Brazilian Nanotechnology National Laboratory (LNNano), P.O. Box 6192, Campinas, SP (Brazil); University of Campinas (UNICAMP), Campinas, SP (Brazil); Department of Materials Science and Engineering, The Ohio State University — OSU, Columbus, OH 43221 (United States)

    2015-12-15

    In this study, 6-mm-thick mild steel and Ni-based alloy 625 plates were friction stir welded using a tool rotational speed of 300 rpm and a travel speed of 100 mm·min{sup −1}. A microstructural characterisation of the dissimilar butt joint was performed using optical microscopy, scanning and transmission electron microscopy, and energy dispersive X-ray spectroscopy (XEDS). Six different weld zones were found. In the steel, the heat-affected zone (HAZ) was divided into three zones and was composed of ferrite, pearlite colonies with different morphologies, degenerated regions of pearlite and allotriomorphic and Widmanstätten ferrite. The stir zone (SZ) of the steel showed a coarse microstructure consisting of allotriomorphic and Widmanstätten ferrite, degenerate pearlite and MA constituents. In the Ni-based alloy 625, the thermo-mechanically affected zone (TMAZ) showed deformed grains and redistribution of precipitates. In the SZ, the high deformation and temperature produced a recrystallised microstructure, as well as fracture and redistribution of MC precipitates. The M{sub 23}C{sub 6} precipitates, present in the base material, were also redistributed in the stir zone of the Ni-based alloy. TMAZ in the steel and HAZ in the Ni-based alloy could not be identified. The main restorative mechanisms were discontinuous dynamic recrystallisation in the steel, and discontinuous and continuous dynamic recrystallisation in the Ni-based alloy. The interface region between the steel and the Ni-based alloy showed a fcc microstructure with NbC carbides and an average length of 2.0 μm. - Highlights: • Comprehensive microstructural characterisation of dissimilar joints of mild steel to Ni-based alloy • Friction stir welding of joints of mild steel to Ni-based alloy 625 produces sound welds. • The interface region showed deformed and recrystallised fcc grains with NbC carbides and a length of 2.0 μm.

  7. Rejuvenation of service exposed ammonia cracker tubes of cast Alloy 625 and their re-use

    Energy Technology Data Exchange (ETDEWEB)

    Singh, J.B., E-mail: jbsingh@barc.gov.in [Mechanical Metallurgy Division, Bhabha Atomic Research Centre, Mumbai 400085 (India); Verma, A. [Mechanical Metallurgy Division, Bhabha Atomic Research Centre, Mumbai 400085 (India); Jaiswal, D.M.; Kumar, N.; Patel, R.D. [Heavy Water Board, Department of Atomic Energy, Anushakti Nagar, Mumbai 400094 (India); Chakravartty, J.K. [Mechanical Metallurgy Division, Bhabha Atomic Research Centre, Mumbai 400085 (India)

    2015-09-17

    This study is an extension of a previous study undertaken to rejuvenate ammonia cracker tubes of Alloy 625 alloy that have been service exposed in heavy water plants for their full service life of 100,000 h. The service exposure caused significant microstructural modifications and deterioration in mechanical properties, and a solution annealing treatment of 2 h at 1160 °C rejuvenated all properties similar to those of the virgin alloy. The present study reports the evolution of microstructure and mechanical properties of a full service exposed centrifugally cast Alloy 625 tube that was put into service again for 55,000 h after receiving a rejuvenation treatment. During the second service, microstructural modifications, increase in strength and loss of ductility were on the lines of the work reported earlier. However, it was encouraging to observe that degraded properties after the second service life remained within the bounds of those of virgin and full service exposed tubes. The good performance of the rejuvenated tube during the second service life has been attributed to good control of operation parameters that limited the precipitation of grain boundary carbides during the first service life, which otherwise would have had a direct bearing on premature failure of tubes during their second service life.

  8. Corrosion Behavior of Alloy 625 in PbSO4-Pb3O4-PbCl2-ZnO-10 Wt Pct CdO Molten Salt Medium

    Science.gov (United States)

    Mohammadi Zahrani, E.; Alfantazi, A. M.

    2012-08-01

    Corrosion behavior and degradation mechanisms of alloy 625 under a 47.288 PbSO4-12.776 Pb3O4-6.844PbCl2-23.108ZnO-10CdO (wt pct) molten salt mixture under air atmosphere were studied at 873 K, 973 K, and 1073 K (600 °C, 700 °C, and 800 °C). Electrochemical impedance spectroscopy (EIS), open circuit potential (OCP) measurements, and potentiodynamic polarization techniques were used to evaluate the degradation mechanisms and characterize the corrosion behavior of the alloy. Morphology, chemical composition, and phase structure of the corrosion products and surface layers of the corroded specimens were studied by scanning electron microscopy/energy-dispersive X-ray (SEM/EDX) and X-ray map analyses. Results confirmed that during the exposure of alloy 625 to the molten salt, chromium was mainly dissolved through an active oxidation process as CrO3, Cr2O3, and CrNbO4, while nickel dissolved only as NiO in the system. Formation of a porous and nonprotective oxide layer with low resistance is responsible for the weak protective properties of the barrier layer at high temperatures of 973 K and 1073 K (700 °C and 800 °C). There were two kinds of attack for INCONEL 625, including general surface corrosion and pitting. Pitting corrosion occurred due to the breakdown of the initial oxide layer by molten salt dissolution of the oxide or oxide cracking.

  9. Oxidation-induced phase transformations and lifetime limits of chromia-forming nickel-base alloy 625

    Energy Technology Data Exchange (ETDEWEB)

    Chyrkin, Anton

    2011-12-05

    For its high creep resistance the commercial nickel-base alloy 625 relies on solid solution strengthening in combination with precipitation hardening by formation of δ-Ni{sub 3}Nb and (Ni,Mo,Si){sub 6}C precipitates during high-temperature service. In oxidizing environments the alloy forms a slow growing, continuous chromia layer on the material surface which protects the alloy against rapid oxidation attack. The growth of the chromia base oxide scale results during exposure at 900-1000 C in oxidation-induced chromium depletion in the subsurface zone of the alloy. Microstructural analyses of the cross-sectioned specimens revealed that this process results in formation of a wide subsurface zone in which the mentioned strengthening phases are dissolved, in spite of the fact that both phases do not contain substantial amounts of the scale-forming element chromium. The cross-sectional analyses revealed that, in parallel to the formation of a precipitate depleted zone, a thin, continuous layer of niobium-rich intermetallic precipitates formed in the immediate vicinity of the scale/alloy interface. The Subsurface Phase Enrichment (abbreviated as SPE) was shown to be the result of an uphill-diffusion of niobium, i.e. the element stabilizing the strengthening precipitates δ-Ni{sub 3}Nb, in the chromium activity gradient and is thus a natural consequence of the oxidation-induced chromium depletion beneath the chromia scale. The thermodynamic calculations carried out using the Thermo-Calc/DICTRA software packages revealed that in alloy 625 the chemical activity of niobium decreases with decreasing chromium content. As chromium is being continuously removed from the alloy as the result of the chromia scale growth, the zone of lowest Nb-activity is formed in the location with the lowest chromium concentration, i.e. the scale/alloy interface. This creates a driving force for Nb to diffuse towards the scale/alloy interface against its own concentration gradient, which is known

  10. Data on the densification during sintering of binder jet printed samples made from water- and gas-atomized alloy 625 powders

    Directory of Open Access Journals (Sweden)

    Amir Mostafaei

    2017-02-01

    Full Text Available Binder jet printing (BJP is a metal additive manufacturing method that manufactures parts with complex geometry by depositing powder layer-by-layer, selectively joining particles in each layer with a polymeric binder and finally curing the binder. After the printing process, the parts still in the powder bed must be sintered to achieve full densification (A. Mostafaei, Y. Behnamian, Y.L. Krimer, E.L. Stevens, J.L. Luo, M. Chmielus, 2016; A. Mostafaei, E. Stevens, E. Hughes, S. Biery, C. Hilla, M. Chmielus, 2016; A. Mostafaei, Y. Behnamian, Y.L. Krimer, E.L. Stevens, J.L. Luo, M. Chmielus, 2016 [1–3]. The collected data presents the characterization of the as-received gas- and water-atomized alloy 625 powders, BJP processing parameters and density of the sintered samples. The effect of sintering temperatures on the microstructure and the relative density of binder jet printed parts made from differently atomized nickel-based superalloy 625 powders are briefly compared in this paper. Detailed data can be found in the original published papers by authors in (A. Mostafaei, J. Toman, E.L. Stevens, E.T. Hughes, Y.L. Krimer, M. Chmielus, 2017 [4].

  11. Ultrasonic vibration machining of Inconel

    International Nuclear Information System (INIS)

    Park, Myung Ho

    2003-01-01

    Recently, the demand for advanced technology of high precision and high efficiency processing of hard materials such as Inconel is increasing with progress of industrial goods. However, the machinability of Inconel is very inferior to the other conventional industrial materials and the machining technology for Inconel involves many problems to be solved in machining accuracy, machining efficiency, etc. Therefore it is needs to establish the machining technology. The purpose of this study is to develop an advanced ultrasonic vibration machining technology for Inconel, using the 60kHz and 75kHz high frequency, amplitude about 8μm and 4μm, respectively. As the result, this new ultrasonic vibration machining is reasonable and suitable for the high efficient, accuracy machining method of Inconel

  12. Berylium coatings on Inconel tiles

    International Nuclear Information System (INIS)

    Burcea, G.; Din, F.; Tomescu, A.; Pedrick, L.; Lungu, C.P.; Mustata, I.; Zaroschi, V.

    2010-01-01

    Beryllium will be the plasma-facing material on the main chamber wall of JET (Joint European Torus) during the ILW (ITER like wall) project. The material foreseen for the main chamber wall is Be bulk at the limiters and Be coating on Inconel tiles at the recessed areas. Inconel tiles will be coated with an 8-9 μm Be thick film deposited by thermal evaporation performed in the Nuclear Fuel Plant at Pitesti, Romania. Deposition of Be on Inconel 625 substrates was performed in stainless steel vacuum chamber (evacuated by a diffusion pump and reached at a base pressure of 5 x 10 -6 mbar) which is 0.4 m 3 in volume. Prior to deposition the surface of the Inconel 625 samples was sandblasted using alumina powder of 45±5 μm in diameter. The Inconel 625 samples were positioned at about 400 mm distance from the crucible on a rotating cupola-shape holder, 66 mm in diameter. Together with Inconel samples there were coated zirconium alloy samples (3 x 4 x 25 mm 3 ) as witness samples to monitor the coating thickness. Thermal evaporation of beryllium (1287 deg. C melting point) was performed using a sintered beryllium oxide crucible (BeO - beryllia of 2530 deg. C melting point), heated by a molybdenum resistor. The temperature of the beryllia crucible was measured with a pyrometer. The beryllia crucible was filled out with 7 g of pure beryllium (pebble), heated at about 1500 deg. C until all the Be was evaporated. The substrate temperature during the process was starting from RT and reached 150-200 deg. C during a 2 hours process. After evaporation and cooling down of the system the witness samples were tested by simple scratch test, a puling test and a nondestructive backscattering test for thickness evaluation. The thickness measured by a beta-backscattering device (Microderm of UPA TECHNOLOGIES, USA), calibrated by means of a measurement of the steps produced on the deposited films with a stylus profilometer, was found to have 7±0.5 μm when 7 g of Be was used for

  13. Machinability studies on INCONEL 718

    Science.gov (United States)

    Xavior, M. Anthony; Patil, Mahesh; Maiti, Abheek; Raj, Mrinal; Lohia, Nitesh

    2016-09-01

    The main objective of proposed work is to determine the influence of controllable parameters on machining characteristics of Inconel-718 and to achieve the optimum parameters for sustainable and efficient turning. Understanding the consequences of advanced tool materials together with higher cutting speeds on the formation of residual stresses and therefore the underlying mechanisms of small structural alteration within the subterranean layer thereby becomes terribly crucial for predicting product quality and more optimizing the machining conditions. Controllable cutting parameters such as cutting velocity, feed rate and depth of cut were selected at different level for experimentations in accordance with the Taguchi L9 array method using Minimum Quantity Lubrication (MQL) cutting condition and three different tools namely PVD TiAlN carbide, Cubic boron nitride and ceramic. Extensive study is done on the resulting surface roughness, surface subsurface hardness, tool wear and chip morphology. The results obtained from each of the tool were thoroughly analyzed and finally the optimized parameters are obtained for efficient machining of Inconel 718.

  14. Studies on the Corrosion Resistance of Laser-Welded Inconel 600 and Inconel 625 Nickel-Based Superalloys

    Directory of Open Access Journals (Sweden)

    Łyczkowska K.

    2017-06-01

    Full Text Available The paper presents the results of the electrochemical corrosion tests of Inconel 600 and Inconel 625 laser-welded superalloys. The studies were conducted in order to assess the resistance to general and pitting corrosion in 3.5% NaCl solution. It was found that Inconel 600 possesses good corrosion resistance, however Inconel 625 is characterized by a greater resistance to general and also to pitting corrosion of the weld as well as the base metal.

  15. Studies on the Corrosion Resistance of Laser-Welded Inconel 600 and Inconel 625 Nickel-Based Superalloys

    OpenAIRE

    Łyczkowska K.; Michalska J.

    2017-01-01

    The paper presents the results of the electrochemical corrosion tests of Inconel 600 and Inconel 625 laser-welded superalloys. The studies were conducted in order to assess the resistance to general and pitting corrosion in 3.5% NaCl solution. It was found that Inconel 600 possesses good corrosion resistance, however Inconel 625 is characterized by a greater resistance to general and also to pitting corrosion of the weld as well as the base metal.

  16. Microstructural evolution of hydroformed Inconel 625 bellows

    International Nuclear Information System (INIS)

    Pavithra, E.; Senthil Kumar, V.S.

    2016-01-01

    Fatigue cycle tests of Inconel 625 superalloy bellows expansion joints were conducted using a Fatigue testing machine at both room and elevated (650 °C) temperatures. Optical Microscope, Scanning Electron Microscope (SEM) and Energy Dispersive X-ray Spectroscopy (EDS) were employed to investigate the microstructure evolution of grains and its boundaries. The intermetallic phases like γ″ were found and carbide precipitates were observed on the grain boundaries at elevated temperature. The recrystallization of the grains and its growth at the elevated temperature is characterized. - Highlights: • The fatigue test is conducted for Inconel 625 bellows in both room and elevated (650 °C) temperatures. • The investigation on the microstructural study of Fatigue behaviour of Inconel 625 Bellows Expansion joints. • The characterisation studies were done by Optical microscope and SEM/EDAS.

  17. Microstructural evolution of hydroformed Inconel 625 bellows

    Energy Technology Data Exchange (ETDEWEB)

    Pavithra, E., E-mail: epavithrasenthil@gmail.com; Senthil Kumar, V.S., E-mail: vsskumar@annauniv.edu

    2016-06-05

    Fatigue cycle tests of Inconel 625 superalloy bellows expansion joints were conducted using a Fatigue testing machine at both room and elevated (650 °C) temperatures. Optical Microscope, Scanning Electron Microscope (SEM) and Energy Dispersive X-ray Spectroscopy (EDS) were employed to investigate the microstructure evolution of grains and its boundaries. The intermetallic phases like γ″ were found and carbide precipitates were observed on the grain boundaries at elevated temperature. The recrystallization of the grains and its growth at the elevated temperature is characterized. - Highlights: • The fatigue test is conducted for Inconel 625 bellows in both room and elevated (650 °C) temperatures. • The investigation on the microstructural study of Fatigue behaviour of Inconel 625 Bellows Expansion joints. • The characterisation studies were done by Optical microscope and SEM/EDAS.

  18. Improved nickel plating of Inconel X-750

    Science.gov (United States)

    Farmer, M. E.; Feeney, J. E.; Kuster, C. A.

    1969-01-01

    Electroplating technique with acid pickling provides a method of applying nickel plating on Inconel X-750 tubing to serve as a wetting agent during brazing. Low-stress nickel-plating bath contains no organic wetting agents that cause the nickel to blister at high temperatures.

  19. Weldability of Inconel 718 - a review

    International Nuclear Information System (INIS)

    Muralidharan, B.G.; Shankar, V.; Gill, T.P.S.

    1996-01-01

    The report discusses the main issues related to weldability of Inconel 718. How the problem of strain age cracking during post weld treatment is avoided in this alloy has also been discussed. It also elaborates phases present in the alloys of 718 and its solidification metallurgy

  20. Microstructural Evolution of Inconel 625 and Inconel 686CPT Weld Metal for Clad Carbon Steel Linepipe Joints: A Comparator Study

    Science.gov (United States)

    Maltin, Charles A.; Galloway, Alexander M.; Mweemba, Martin

    2014-07-01

    Microstructural evolution of Inconel 625 and Inconel 686CPT filler metals, used for the fusion welding of clad carbon steel linepipe, has been investigated and compared. The effects of iron dilution from the linepipe parent material on the elemental segregation potential of the filler metal chemistry have been considered. The results obtained provide significant evidence to support the view that, in Inconel 686CPT weld metal, the segregation of tungsten is a function of the level of iron dilution from the parent material. The data presented indicate that the incoherent phase precipitated in the Inconel 686CPT weld metal has a morphology that is dependent on tungsten enrichment and, therefore, iron dilution. Furthermore, in the same weld metal, a continuous network of finer precipitates was observed. The Charpy impact toughness of each filler metal was evaluated, and the results highlighted the superior impact toughness of the Inconel 625 weld metal over that of Inconel 686CPT.

  1. Corrosion Performance of Inconel 625 in High Sulphate Content

    Science.gov (United States)

    Ismail, Azzura

    2016-05-01

    Inconel 625 (UNS N06625) is a type of nickel-chromium-molybdenum alloy with excellent corrosion resistance in a wide range of corrosive media, being especially resistant to pitting and crevice corrosion. However, in aggressive environment, Inconel 625 will suffer corrosion attack like other metals. This research compared the corrosion performance of Inconel 625 when exposed to higher sulphate content compared to real seawater. The results reveal that Inconel 625 is excellent in resist the corrosion attack in seawater. However, at increasing temperature, the corrosion resistance of this metal decrease. The performance is same in seawater with high sulphate content at increasing temperature. It can be concluded that sulphate promote perforation on Inconel 625 and become aggressive agents that accelerate the corrosion attack.

  2. Hot corrosion behavior of Ni based Inconel 617 and Inconel 738 superalloys

    Energy Technology Data Exchange (ETDEWEB)

    El-Awadi, G.A., E-mail: gaberelawdi@yahoo.com [Atomic Energy Authority, NRC, Cyclotron Project, Abo-zabal, 13759 Cairo (Egypt); Abdel-Samad, S., E-mail: salem_abdelsamad@yahoo.com [Atomic Energy Authority, NRC, Cyclotron Project, Abo-zabal, 13759 Cairo (Egypt); Elshazly, Ezzat S. [Atomic Energy Authority, NRC, Metallurgy Dept., Abo-zabal, 13759 Cairo (Egypt)

    2016-08-15

    Highlights: • Supperalloy good resistance to high temperature oxidation. • Ni-base alloy IN738 and Inconel 617 good resistance to hot corrosion. • Corrosion resistance of supperalloys depending on environment of abrasive ions such as (NaCl or NaSO{sub 4}). • Hot corrosion resistance depend on what the oxides phases where formed. - Abstract: Superalloys are extensively used at high temperature applications due to their good oxidation and corrosion resistance properties in addition to their high stability were made at high temperature. Experimental measurements of hot corrosion at high temperature of Inconel 617 and Inconel 738 superalloys. The experiments were carried out at temperatures 700 °C, 800 °C and 900 °C for different exposure times to up to 100 h. The corrosive media was NaCl and Na{sub 2}SO{sub 4} sprayed on the specimens. Seven different specimens were used at each temperature. The corrosion process is endothermic and the spontaneity increased by increasing temperature. The activation energy was found to be Ea = 23.54 and E{sub a} = 25.18 KJ/mol for Inconel 738 and Inconel 617 respectively. X-ray diffraction technique (XRD) was used to analyze the formed scale. The morphology of the specimen and scale were examined by scanning electron microscopy (SEM). The results show that the major corrosion products formed were NiCr{sub 2}O{sub 4}, and Co Cr{sub 2}O{sub 4} spinles, in addition to Cr{sub 2}O{sub 3}.

  3. Bending of pipes with inconel cladding; Curvamento de tubos revestidos com inconel

    Energy Technology Data Exchange (ETDEWEB)

    Nachpitz, Leonardo; Menezes, Carlos Eduardo B.; Vieira, Carlos R. Tavares [PROTUBO, Macae, RJ (Brazil)

    2008-07-01

    The pipes used in offshore equipment, such as wet Christmas trees, sub sea manifolds and rigid platform risers, as well as some pipes for refineries and ships, must have mechanical resistance to high pressure and also be resistant to corrosion from acids. Some special materials, such as stainless steel, duplex and super duplex steel are used to resolve this problem, but the cost is very high. Besides the problem of cost, these materials have other drawbacks, such as the difficulty of welding them, a technology mastered in few countries. As a better alternative, the use has been increasing of carbon steel and API pipes coated internally with inconel by welding deposition. This groundbreaking technology, of proven efficiency, has a far superior cost-benefit relation. Carbon steel and API pipes, besides having better mechanical resistance to high pressure and corrosion resistance, can be fabricated with technology mastered worldwide. Nickel alloys, such as inconel, are highly resistant to corrosion and temperature, and in these aspects are better than stainless steels. The pipes for transportation equipment and for refining hydrocarbons, as mentioned above, require various turns and special geometries, which generally are solved by the use of bends and spools made by high-frequency induction. This technology, already well established for various carbon and stainless steels, was developed to work with pipes coated internally with inconel (inconel cladding). Therefore, our work describes the process of fabricating bends from API steel pipes with inconel cladding, demonstrating the efficacy of this technology along with its quality gains and cost reduction. (author)

  4. Advanced Metalworking Solutions for Naval Systems That Go In Harm’s Way

    Science.gov (United States)

    2013-01-01

    overall Navy effort investigated the cause of noticeable wear in the VCS main propulsion shafts, which are clad with INCONEL ® Alloy 625 (Alloy 625 ...effects of the shot peening process on the hardening behavior of clad Alloy 625 . Project team members included the VCS Program Office, NWSCCD, and Booz...corrosion- resistant Alloy 625 will help reduce total ownership cost, the nickel-based alloy is difficult to machine. To mitigate the anticipated cost

  5. Thermo-Physical Properties of Selected Inconel

    Directory of Open Access Journals (Sweden)

    Krajewski P.K.

    2014-10-01

    Full Text Available The paper brings results of examinations of main thermo-physical properties of selected Inconel alloys, i.e. their heat diffusivity, thermal conductivity and heat capacity, measured in wide temperature range of 20 – 900 oC. Themathematical relationships of the above properties vs. temperature were obtained for the IN 100 and IN 713C alloys. These data can be used when modelling the IN alloys solidification processes aimed at obtaining required structure and properties as well as when designing optimal work temperature parameters.

  6. Wear characteristics of INCONEL 690 and INCONEL 600 in elevated temperature

    International Nuclear Information System (INIS)

    Jeong, S.H.; Lee, Y.Z.

    2005-01-01

    In this paper, the fretting wear characteristics of INCONEL 690 (I-690) and INCONEL 600 (I-600) was evaluated to verity the wear mechanism and the wear life. Because of the excellent corrosion-resistance of nickel-based alloy, those materials are used for steam generator tube in nuclear power plants. Sometimes the tubes are damaged due to small amplitude vibration, so called fretting wear. To verify the fretting wear mechanisms the wear experiment was carried with the crossed-cylinder wear tester, which used a cam to oscillate the specimen. The test was carried out at loads of 40N and 90N in elevated temperatures of water. The temperatures of water were 20 C, 50 C and 80 C. The increase of water temperature causes the oxidation of the contact area to be delayed, and the amount of wear on oxide layer to be reduced. The main wear mechanisms of fretting were abrasive wear and oxidation wear. (orig.)

  7. Fretting wear characteristics of INCONEL 690 and INCONEL 600 in water environment

    International Nuclear Information System (INIS)

    Jeong, S.H.; Lee, Y.Z.; Park, C.Y.

    2005-01-01

    Fretting is the oscillatory motion with very small amplitudes, which usually occurs between two solid surfaces in contact. Fretting wear is the removal of material from contacting surfaces through fretting action. Fretting wear of steam generator tubes in nuclear power plant becomes a serious problem in recent years. The materials for the tubes usually are INCONEL 690 (I-690) and INCONEL 600 (I-600). In this paper, fretting wear tests for I-690 and I-600 were performed under various applied loads in water at room temperature. Results showed that the fretting wear loss of I-690 and I-600 tubes was largely influenced by stick-slip. The fretting wear mechanisms were the abrasive wear in slip regime and the delamination wear in stick regime. Also, I-690 had somewhat better wear resistance than I-600. (orig.)

  8. Environmentally assisted cracking of Inconel X750

    International Nuclear Information System (INIS)

    Skeldon, P.; Lowick, J.H.B.; Hurst, P.

    1987-05-01

    The resistance of different heat treatments of Inconel X750 to environmentally assisted cracking in simulated PWR primary water at 340 0 C has been assessed by slow strain rate, U-bend and bent beam tests. At the corrosion potential (ca - 670 mV (Ag/AgCl)), in low oxygen conditions (≤ 2 ppb) a single-stage ageing (704 0 C/20 h) gives much improved resistance compared with two-stage ageing (885 0 C/24 h + 704 0 C/20 h). However, material given the former ageing treatment can be susceptible to cracking at highly anodic potentials (> - 200 mV (Ag/AgCl)) if the alloy is significantly sensitized. (author)

  9. Creep and relaxation behavior of Inconel-617

    International Nuclear Information System (INIS)

    Osthoff, W.; Ennis, P.J.; Nickel, H.; Schuster, H.

    1984-01-01

    The static and dynamic creep behavior of Inconel alloy 617 has been determined in constant load creep tests, relaxation tests, and stress reduction tests in the temperature range 1023 to 1273 K. The results have been interpreted using the internal stress concept: The dependence of the internal stress on the applied stress and test temperature was determined. In a few experiments, the influence of cold deformation prior to the creep test on the magnitude of the internal stress was also investigated. It was found that the experimentally observed relaxation behavior could be more satisfactorily described using the Norton creep equation modified by incorporation of the internal stress than by the conventional Norton creep equation

  10. A Study on Ultrasonic Elliptical Vibration Cutting of Inconel 718

    Directory of Open Access Journals (Sweden)

    Zhao Haidong

    2016-01-01

    Full Text Available Inconel 718 is a kind of nickel-based alloys that are widely used in the aerospace and nuclear industry owing to their high temperature mechanical properties. Cutting of Inconel 718 in conventional cutting (CC is a big challenge in modern industry. Few researches have been studied on cutting of Inconel 718 using single point diamond tool applying the UEVC method. This paper shows an experimental study on UEVC of Inconel 718 by using polycrystalline diamond (PCD coated tools. Firstly, cutting tests have been carried out to study the effect of machining parameters in the UEVC in terms of surface finish and flank wear during machining of Inconel 718. The tests have clearly shown that the PCD coated tools in cutting of Inconel 718 by the UEVC have better performance at 0.1 mm depth of cut as compared to the lower 0.05 mm depth of cut and the higher 0.12 or 0.15 mm depth of cut. Secondly, like CC method, the cutting performance in UEVC increases with the decrease of the feed rate and cutting speed. The CC tests have also been carried out to compare performance of CC with UEVC method.

  11. Magnetic susceptibility of Inconel alloys 718, 625, and 600 at cryogenic temperatures

    Science.gov (United States)

    Goldberg, Ira B.; Mitchell, Michael R.; Murphy, Allan R.; Goldfarb, Ronald B.; Loughran, Robert J.

    1990-01-01

    After a hydrogen fuel bleed valve problem on the Discovery Space Shuttle was traced to the strong magnetization of Inconel 718 in the armature of the linear variable differential transformer near liquid hydrogen temperatures, the ac magnetic susceptibility of three samples of Inconel 718 of slightly different compositions, one sample of Inconel 625, and on sample of Inconel 600 were measured as a function of temperature. Inconel 718 alloys are found to exhibit a spin glass state below 16 K. Inconel 600 exhibits three different magnetic phases, the lowest-temperature state (below 6 K) being somewhat similar to that of Inconel 718. The magnetic states of the Inconel alloys and their magnetic susceptibilities appear to be strongly dependent on the exact composition of the alloy.

  12. Hardness and electrochemical behavior of ceramic coatings on Inconel

    Directory of Open Access Journals (Sweden)

    C. SUJAYA

    2012-03-01

    Full Text Available Thin films of ceramic materials like alumina and silicon carbide are deposited on Inconel substrate by pulsed laser deposition technique using Q-switched Nd: YAG laser. Deposited films are characterized using UV-visible spectrophotometry and X-ray diffraction. Composite microhardness of ceramic coated Inconel system is measured using Knoop indenter and its film hardness is separated using a mathematical model based on area-law of mixture. It is then compared with values obtained using nanoindentation method. Film hardness of the ceramic coating is found to be high compared to the substrates. Corrosion behavior of substrates after ceramic coating is studied in 3.5% NaCl solution by potentiodynamic polarization and electrochemical impedance spectroscopy measurements. The Nyquist and the Bode plots obtained from the EIS data are fitted by appropriate equivalent circuits. The pore resistance, the charge transfer resistance, the coating capacitance and the double layer capacitance of the coatings are obtained from the equivalent circuit. Experimental results show an increase in corrosion resistance of Inconel after ceramic coating. Alumina coated Inconel showed higher corrosion resistance than silicon carbide coated Inconel. After the corrosion testing, the surface topography of the uncoated and the coated systems are examined by scanning electron microscopy.

  13. HVOF Combustion spraying of inconel powder

    Science.gov (United States)

    Varacalle, D. J.; Ortiz, M. G.; Miller, C. S.; Steeper, T. J.; Rotolico, A. J.; Nerz, J.; Rlggs, W. L.

    1993-06-01

    A major trend in the thermal spray industry has been to increase the gas jet velocity to obtain better coating attributes. One emerging technology now used in industry is the high-velocity oxygen fuel process (HVOF). High-velocity spray guns combine oxygen and a fuel gas to generate heat and extremely high particle velocities. In this study, Inconel 718 powder was deposited on steel substrates. The primary coating function was electrical resistivity for a heater application. Experiments were conducted using a Taguchi L8 statistical fractional/factorial design parametric study. The Taguchi experiment evaluated the effect of six HVOF processing variables on the measured responses. The parameters were oxygen flow, fuel flow, air envelope gas flow, powder feed rate, spray distance, and nozzle configuration. The coatings were characterized by hardness tests, surface profilometry, optical metallography, and image analysis. This article investigates coating hardness, porosity, surface roughness, deposition efficiency, and microstructure with respect to the influence of the processing parameters. Analytical studies were conducted to investigate gas, particle, and coating dynamics for two of the HVOF thermal spray experiments.

  14. Brazing Inconel 625 Using the Copper Foil

    Science.gov (United States)

    Chen, Wen-Shiang; Wang, Cheng-Yen; Shiue, Ren-Kae

    2013-12-01

    Brazing Inconel 625 (IN-625) using the copper foil has been investigated in this research. The brazed joint is composed of nanosized CrNi3 precipitates and Cr/Mo/Nb/Ni quaternary compound in the Cu/Ni-rich matrix. The copper filler 50 μm in thickness is enough for the joint filling. However, the application of Cu foil 100 μm in thickness has little effect on the shear strength of the brazed joint. The specimen brazed at 1433 K (1160 °C) for 1800 seconds demonstrates the best shear strength of 470 MPa, and its fractograph is dominated by ductile dimple fracture with sliding marks. Decreasing the brazing temperature slightly decreases the shear strength of the brazed joint due to the presence of a few isolated solidification shrinkage voids smaller than 15 μm. Increasing the brazing temperature, especially for the specimen brazed at 1473 K (1200 °C), significantly deteriorates the shear strength of the joint below 260 MPa because of coalescence of isothermal solidification shrinkage voids in the joint. The Cu foil demonstrates potential in brazing IN-625 for industrial application.

  15. Characteristics of Inconel Powders for Powder-Bed Additive Manufacturing

    Directory of Open Access Journals (Sweden)

    Quy Bau Nguyen

    2017-10-01

    Full Text Available In this study, the flow characteristics and behaviors of virgin and recycled Inconel powder for powder-bed additive manufacturing (AM were studied using different powder characterization techniques. The results revealed that the particle size distribution (PSD for the selective laser melting (SLM process is typically in the range from 15 μm to 63 μm. The flow rate of virgin Inconel powder is around 28 s·(50 g−1. In addition, the packing density was found to be 60%. The rheological test results indicate that the virgin powder has reasonably good flowability compared with the recycled powder. The inter-relation between the powder characteristics is discussed herein. A propeller was successfully printed using the powder. The results suggest that Inconel powder is suitable for AM and can be a good reference for researchers who attempt to produce AM powders.

  16. Studies on Laser Generated Ultrasonic Waves in Inconel Super Alloy

    International Nuclear Information System (INIS)

    Pramila, T.; Shukla, Anita; Raghuram, V.

    2010-01-01

    This paper deals with the generation, characterization and analysis of ultrasonic waves generated in a thick stepped sample of inconel super alloy using Laser Based Ultrasonic Technique. Nd-YAG pulsed laser is used for ultrasonic generation while He-Ne laser is used for heterodyne detection. Ultrasonic signals are analyzed using Fourier and wavelet transforms. Here the identification and estimation of velocity of pressure waves is presented. The mechanism of pressure wave generation is discussed in brief. Laser ultrasonics studies of inconel are being reported for the first time.

  17. Graphite to Inconel brazing using active filler metal

    International Nuclear Information System (INIS)

    King, J.F.; Baity, F.W.; Walls, J.C.; Hoffman, D.J.

    1989-01-01

    Ion cyclotron resonant frequency (ICRF) antennas are designed to supply large amounts of auxiliary heating power to fusion-grade plasmas in the Toroidal Fusion Test Reactor (TFTR) and Tore Supra fusion energy experiments. A single Faraday shield structure protects a pair of resonant double loops which are designed to launch up to 2 MW of power per loop. The shield consists of two tiers of actively cooled Inconel alloy tubes with the front tier being covered with semicircular graphite tiles. Successful operation of the antenna requires the making of high integrity bonds between the Inconel tubes and graphite tiles by brazing. This paper discusses this process

  18. Characteristics of Inconel Powders for Powder-Bed Additive Manufacturing

    OpenAIRE

    Quy Bau Nguyen; Mui Ling Sharon Nai; Zhiguang Zhu; Chen-Nan Sun; Jun Wei; Wei Zhou

    2017-01-01

    In this study, the flow characteristics and behaviors of virgin and recycled Inconel powder for powder-bed additive manufacturing (AM) were studied using different powder characterization techniques. The results revealed that the particle size distribution (PSD) for the selective laser melting (SLM) process is typically in the range from 15 μm to 63 μm. The flow rate of virgin Inconel powder is around 28 s·(50 g)−1. In addition, the packing density was found to be 60%. The rheological test re...

  19. Estudio del comportamiento en caliente del Inconel 718

    OpenAIRE

    Thomas, Amandine

    2005-01-01

    Las aleaciones Inconel son superaleaciones base níquel-cromo, que cubren un amplio espectro de composiciones y de propiedades. Son superaleaciones que tienen buenas propiedades de resistencia mecánica y a la corrosión que se mantienen a temperaturas altas. Las aplicaciones de estas aleaciones son muy amplias: recipientes para tratamiento térmico, turbinas, aviación, plantas nucleares generadoras de energía, etc... El Inconel 718 en particular es una aleación endurecible por precipitación, ...

  20. Microstructural evolution of inconel 625 during thermal aging

    Directory of Open Access Journals (Sweden)

    S. Malej

    2017-01-01

    Full Text Available Inconel 625 is due to alloying elements prone to precipitation of different intermetallic phases and secondary carbides during thermal aging. The base of investigation is nickel superalloy Inconel 625 in hot rolled state. Thermal aging was conducted at temperature 650 °C with different duration of treatment for each sample. Microstructural analysis was performed by light microscope and scanning electron microscope. The results of microstructure observation showed the precipitation of intermetallic γ››- Ni3Nb phase in the γ matrix and δ-Ni3Nb phase with M23C6 secondary carbides at the grain boundaries.

  1. Solidification paths in modified Inconel 625 weld overlay material

    DEFF Research Database (Denmark)

    Chandrasekaran, Karthik; Tiedje, Niels Skat; Hald, John

    2009-01-01

    Inconel 625 is commonly used for overlay welding to protect the base metal against high temperature corrosion. The efficiency of corrosion protection depends on effective mixing of the overlay weld with the base metal and the subsequent segregation of alloy elements during solidification....... Metallographic analysis of solidified samples of Inconel 625 with addition of selected elements is compared with thermodynamic modelling of segregation during solidification. The influence of changes in the melt chemistry on the formation of intermetallic phases during solidification is shown. In particular...

  2. Fatigue-crack propagation behavior of Inconel 718

    International Nuclear Information System (INIS)

    James, L.A.

    1975-09-01

    The techniques of linear-elastic fracture mechanics were used to characterize the effect of several variables (temperature, environment, cyclic frequency, stress ratio, and heat-treatment variations) upon the fatigue-crack growth behavior of Inconel 718 base metal and weldments. Relevant crack growth data on this alloy from other laboratories is also presented. (33 fig, 39 references)

  3. Pitting corrosion of Inconel 600 in chloride and thiosulfate solution

    International Nuclear Information System (INIS)

    Yu, Geping; Ho, Juiting.

    1990-01-01

    Inconel 600 has been widely used as the steam generator tube material in nuclear pressurized water reactors. Pitting corrosion of the steam generator tube mainly occurs at the secondary water side. It was reported in several papers that pits formed in Inconel 600 in steam generators always contained sulfur, and the main source of that sulfur was thought to be the feedwater. The thiosulfate anion is known to reduce the pitting potential and increase the corrosion rate of AISI Type 304 stainless steel in chloride at low temperatures. It is recognized as a dangerous corrosion promoter and as a reducer of the pitting potential of Inconel 600 in chloride solutions at high temperatures. In other cases, the addition of low-level sulfate to dilute chloride media reduces the pitting potential of alloy 800 at 30 degree C, and increasing the sulfate concentration results in improved chloride pitting resistance. The purpose of the work reported in this paper is mainly to identify the effect of thiosulfate on the chloride pitting of Inconel 600 at low temperatures and the effects of deoxygenation, pH value, and temperature. This study is divided into three parts: (1) potentiodynamic anodic polarization scanning; (2) open-circuit immersion test; and (3) determination of pit density and average pit depth

  4. Properties and application study of Inconel alloy tube made in China

    International Nuclear Information System (INIS)

    Yang Xiang; Su Xingwan; Wen Yan

    1997-01-01

    The mech-physical properties and the corrosion resistance properties of the SG tube of Inconel alloy made in China under any conditions are briefly presented, and the test and research for bending and expending the tubes have been performed. In the process of corrosion experiments the Inconel alloy tubes were compared with that of the same kind of materials made in foreign countries. The Inconel alloy tubes have better stress corrosion resistance cracking prosperities than Inconel 600 and Incoloy 800 when they were in the solutions which contained high concentrated chlorine ion and alkali at high temperature

  5. Welding processes for Inconel 718- A brief review

    Science.gov (United States)

    Tharappel, Jose Tom; Babu, Jalumedi

    2018-03-01

    Inconel 718 is being extensively used for high-temperature applications, rocket engines, gas turbines, etc. due to its ability to maintain high strength at temperatures range 450-700°C complimented by excellent oxidation and corrosion resistance and its outstanding weldability in either the age hardened or annealed condition. Though alloy 718 is reputed to possess good weldability in the context of their resistance to post weld heat treatment cracking, heat affected zone (HAZ) and weld metal cracking problems persist. This paper presents a brief review on welding processes for Inconel 718 and the weld defects, such as strain cracking during post weld heat treatment, solidification cracking, and liquation cracking. The effect of alloy chemistry, primary and secondary processing on the HAZ cracking susceptibility, influence of post/pre weld heat treatments on precipitation, segregation reactions, and effect of grain size etc. discussed and concluded with future scope for research.

  6. Fiber laser welding of nickel based superalloy Inconel 625

    Science.gov (United States)

    Janicki, Damian M.

    2013-01-01

    The paper describes the application of single mode high power fiber laser (HPFL) for the welding of nickel based superalloy Inconel 625. Butt joints of Inconel 625 sheets 0,8 mm thick were laser welded without an additional material. The influence of laser welding parameters on weld quality and mechanical properties of test joints was studied. The quality and mechanical properties of the joints were determined by means of tensile and bending tests, and micro hardness tests, and also metallographic examinations. The results showed that a proper selection of laser welding parameters provides non-porous, fully-penetrated welds with the aspect ratio up to 2.0. The minimum heat input required to achieve full penetration butt welded joints with no defect was found to be 6 J/mm. The yield strength and ultimate tensile strength of the joints are essentially equivalent to that for the base material.

  7. Tritium Permeability of Incoloy 800H and Inconel 617

    Energy Technology Data Exchange (ETDEWEB)

    Philip Winston; Pattrick Calderoni; Paul Humrickhouse

    2011-09-01

    Design of the Next Generation Nuclear Plant (NGNP) reactor and its high-temperature components requires information regarding the permeation of fission generated tritium and hydrogen product through candidate heat exchanger alloys. Release of fission-generated tritium to the environment and the potential contamination of the helium coolant by permeation of product hydrogen into the coolant system represent safety basis and product contamination issues. Of the three potential candidates for high-temperature components of the NGNP reactor design, only permeability for Incoloy 800H has been well documented. Hydrogen permeability data have been published for Inconel 617, but only in two literature reports and for partial pressures of hydrogen greater than one atmosphere, far higher than anticipated in the NGNP reactor. To support engineering design of the NGNP reactor components, the tritium permeability of Inconel 617 and Incoloy 800H was determined using a measurement system designed and fabricated at Idaho National Laboratory. The tritium permeability of Incoloy 800H and Inconel 617, was measured in the temperature range 650 to 950 C and at primary concentrations of 1.5 to 6 parts per million volume tritium in helium. (partial pressures of 10-6 atm) - three orders of magnitude lower partial pressures than used in the hydrogen permeation testing. The measured tritium permeability of Incoloy 800H and Inconel 617 deviated substantially from the values measured for hydrogen. This may be due to instrument offset, system absorption, presence of competing quantities of hydrogen, surface oxides, or other phenomena. Due to the challenge of determining the chemical composition of a mixture with such a low hydrogen isotope concentration, no categorical explanation of this offset has been developed.

  8. Tritium Permeability of Incoloy 800H and Inconel 617

    Energy Technology Data Exchange (ETDEWEB)

    Philip Winston; Pattrick Calderoni; Paul Humrickhouse

    2012-07-01

    Design of the Next Generation Nuclear Plant (NGNP) reactor and its high-temperature components requires information regarding the permeation of fission generated tritium and hydrogen product through candidate heat exchanger alloys. Release of fission-generated tritium to the environment and the potential contamination of the helium coolant by permeation of product hydrogen into the coolant system represent safety basis and product contamination issues. Of the three potential candidates for high-temperature components of the NGNP reactor design, only permeability for Incoloy 800H has been well documented. Hydrogen permeability data have been published for Inconel 617, but only in two literature reports and for partial pressures of hydrogen greater than one atmosphere, far higher than anticipated in the NGNP reactor. To support engineering design of the NGNP reactor components, the tritium permeability of Inconel 617 and Incoloy 800H was determined using a measurement system designed and fabricated at Idaho National Laboratory. The tritium permeability of Incoloy 800H and Inconel 617, was measured in the temperature range 650 to 950°C and at primary concentrations of 1.5 to 6 parts per million volume tritium in helium. (partial pressures of 10-6 atm)—three orders of magnitude lower partial pressures than used in the hydrogen permeation testing. The measured tritium permeability of Incoloy 800H and Inconel 617 deviated substantially from the values measured for hydrogen. This may be due to instrument offset, system absorption, presence of competing quantities of hydrogen, surface oxides, or other phenomena. Due to the challenge of determining the chemical composition of a mixture with such a low hydrogen isotope concentration, no categorical explanation of this offset has been developed.

  9. Mechanical properties and microstructure evaluation of powder bed fused inconel 625 nickel alloy

    Energy Technology Data Exchange (ETDEWEB)

    Brand, Michael J. [Los Alamos National Lab. (LANL), Los Alamos, NM (United States)

    2016-04-19

    The objectives of this report were to optimize and fabricate full density Inconel 625 samples using direct metal laser fusion, an additive manufacturing process; and to compare and evaluate precipitation and solid solution strengthening of Inconel 625 produced by PBF to conventional processed material.

  10. Effects of pre-deformation in topological characterization of inconel 600 submitted to isothermal treatments

    International Nuclear Information System (INIS)

    Mourao, D.R.; Monteiro, E.

    1980-01-01

    INCONEL 600 samples were performed at thermal treatment between 550 0 C and 790 0 C during 3 hours after uniaxial tension testing. At each pair hardening-temperature were determined the microhardness and microstrostructure. With the objetive of to determine the influence of the hardening up to INCONEL's mechanical behavior, were plotted microhardness X temperature. (Author) [pt

  11. Ductile Fracture Behaviour of Hot Isostatically Pressed Inconel 690 Superalloy

    Science.gov (United States)

    Cooper, A. J.; Brayshaw, W. J.; Sherry, A. H.

    2018-01-01

    Herein we assess the differences in Charpy impact behavior between Hot Isostatically Pressed and forged Inconel 690 alloy over the temperature range of 300 °C to - 196 °C. The impact toughness of forged 690 exhibited a relatively small temperature dependence, with a maximum difference of ca. 40 J measured between 300 °C and - 196 °C, whereas the HIP'd alloy exhibited a difference of approximately double that of the forged alloy over the same temperature range. We have conducted Charpy impact testing, tensile testing, and metallographic analyses on the as-received materials as well as fractography of the failed Charpy specimens in order to understand the mechanisms that cause the observed differences in material fracture properties. The work supports a recent series of studies which assess differences in fundamental fracture behavior between Hot Isostatically Pressed and forged austenitic stainless steel materials of equivalent grades, and the results obtained in this study are compared to those of the previous stainless steel investigations to paint a more general picture of the comparisons between HIP vs forged material fracture behavior. Inconel 690 was selected in this study since previous studies were unable to completely omit the effects of strain-induced martensitic transformation at the tip of the Chary V-notch from the fracture mechanism; Inconel 690 is unable to undergo strain-induced martensitic transformation due to the alloy's high nickel content, thereby providing a sister study with the omission of any martensitic transformation effects on ductile fracture behavior.

  12. Tribological behavior of inconel 718 in sodium cooled reactor environments

    International Nuclear Information System (INIS)

    Wilson, W.L.; Galioto, T.A.; Schrock, S.L.

    1976-01-01

    Results of the present study on the tribological behavior of Inconel 718 in a sodium environment are summarized as follows: (a) Stroke lengths less than or equal to one-half the test pin diameter result in higher friction coefficients. (b) At elevated temperatures, the formation of a lubricative surface film can significantly influence the frictional behavior. (c) Tangential forces present during static dwell periods result in greater bonding tendencies. (d) Increasing contact pressure during static dwell periods results in lower breakaway friction coefficients

  13. Diffusion of Hydrogen and Helium in Inconel 625

    Science.gov (United States)

    Palosz, W.; Gillies, D.; Lehoczky, S.

    2006-01-01

    Diffusion parameters for hydrogen and helium in Inconel 625 were investigated. The dependence of permeability of hydrogen in the temperature range 310 - 750 C is given. Solubility of hydrogen at 1 atm in the range 640 - 860 C was determined and diffusivity of the gas was calculated. Experiments with diffusion and solubility at 0.09 atm suggest a molecular mechanism of solution of hydrogen in the material. Diffusivity of helium was estimated at less than 10(exp -18) sq cm/s (at 1040 C).

  14. Influence of hydrogen environments on crack growth in Inconel 718

    Science.gov (United States)

    Walter, R. J.; Chandler, W. T.

    1978-01-01

    The effect of hydrogen environments on sustained-load and cyclic-load crack growth in Inconel 718 was investigated using fracture-mechanics-type specimens. The sustained-load crack growth was determined to be a function of heat-treatment condition, temperature, and hydrogen pressure. The threshold stress intensity for subcritical crack growth was independent of hydrogen pressure at pressures greater than 21 MN/sq m (3000 psi). The cyclic-load crack growth rate in Inconel 718 at low and moderate stress intensity ranges increased with increasing hydrogen pressure. Decreasing the cyclic frequency from 1.0 to 0.1 Hz considerably increased the cyclic crack growth rate at 0.069 MN/sq m (10 psi) and at 68.9 MN/sq m (10,000 psi) hydrogen pressure. A series of measurements performed between 1.0 and 0.1 Hz showed that the crack growth rate increased as a complex function of the time per cycle.

  15. Field assisted hot pressing of sintering Inconel 718 MIM samples

    Science.gov (United States)

    Dugauguez, Olivier; Torralba, Jose Manuel; Barriere, Thierry; Gelin, Jean-Claude

    2016-10-01

    In this investigation on samples obtained by Metal Injection Molding (MIM), the conventional way of sintering in a furnace will be compared to Field Assisted Hot pressing (FAHP) sintering. The difficulty of this method is to be able to control the shrinkage of the sample and so its shape. It has yet not been investigated with a super alloy powder and so, the effects of a high sintering rate. By accelerating the sintering kinetics, the thermal behavior may be modified. Hence, the behavior of the Inconel 718 sintered by FAHP has been investigated. The sintered samples were all injected from a feedstock composed of a fine particle Inconel powder and a binder principally composed of Cellulose Acetate Butyrate CAB and Poly-Ethylene Glycol PEG. The effects of the two methods on the microstructure and the mechanical properties are then compared. There was no difference in distribution of pores between the conventional sintering and the FAHP sintering but a finer grain size showed better hardness.

  16. Structural Performance of Inconel 625 Superalloy Brazed Joints

    Science.gov (United States)

    Chen, Jianqiang; Demers, Vincent; Cadotte, Eve-Line; Turner, Daniel; Bocher, Philippe

    2017-02-01

    The purpose of this work was to investigate tensile and fatigue behaviors of Inconel 625 superalloy brazed joints after transient liquid-phase bonding process. Brazing was performed in a vacuum furnace using a nickel-based filler metal in a form of paste to join wrought Inconel 625 plates. Mechanical tests were carried out on single-lap joints under various lap distance-to-thickness ratios. The fatigue crack initiation and crack growth modes were examined via metallographic analysis, and the effect of local stress on fatigue life was assessed by finite element simulations. The fatigue results show that fatigue strength and endurance limit increase with overlap distance, leading to a relatively large scatter of results. Fatigue cracks nucleated in the high-stressed region of the weld fillets from brittle eutectic phases or from internal brazing cavities. The present work proposes to rationalize the results by using the local stress at the brazing fillet. When using this local stress, all fatigue-obtained results find themselves on a single S- N curve, providing a design curve for any joint configuration in fatigue solicitation.

  17. Submarine Propulsion Shaft Life: Probabilistic Prediction and Extension through Prevention of Water Ingress

    Science.gov (United States)

    2014-06-01

    625 (an Inconel ) sleeve. These sleeves exhibit exceptional corrosion performance, and are used as the wear surfaces in contact with the lubricated...it exits the stern tube bearing. There is an alloy 625 ( Inconel ) sleeve, used as a wear surface for the bearing interaction, as seen in the drawing...Industry Day at MIT, October 13, 2011. Alloy 625 sleeve Mild steel shaft Typical Corrosion Area Epoxy Filler Glass Reinforced Plastic Cover

  18. Fatigue crack growth behavior of Inconel 718 produced by selective laser melting

    Czech Academy of Sciences Publication Activity Database

    Konečná, R.; Kunz, Ludvík; Nicoletto, G.; Bača, A.

    2016-01-01

    Roč. 35, č. 10 (2016), s. 31-40 ISSN 1971-8993 Institutional support: RVO:68081723 Keywords : Inconel 718 * Selective laser melting * Microstructure * Fatigue crack growth * Fractography Subject RIV: JL - Materials Fatigue, Friction Mechanics

  19. Application of eddy current inspection to the Inconel weld of BWR internals

    International Nuclear Information System (INIS)

    Machida, Eiji; Yusa, Noritaka

    2004-01-01

    In order to definite the basic specifications of application of ECT (Eddy Current Test) to Inconel weld of BWR internals, the inspection and numerical analysis were carried out. The characteristics of the existing ECT probe were studied by making sample as same as CRD stud tube, measuring the relative permeability and electric conductivity of Inconel and alloy and evaluating ECT probe. On the basis of the results obtained, the basic specifications were determined and a new eddy current probe for inspection was designed and produced. The new ECT probe was able to detect small notch in Inconel weld, to classify the defects by eddy current inspection signal and sizing the length and depth. It is concluded that the new ECT probe is able to apply the Inconel weld of BWR internals. (S.Y.)

  20. Prediction of Microstructure Evolution in DMLM processed Inconel 718 with Part Scale Simulation

    Data.gov (United States)

    National Aeronautics and Space Administration — The goal of this project is to develop part-scale process-microstructure simulation tool to predict the microstructure evolution of Inconel 718 processed by powder...

  1. Micro-scale mechanical characterization of Inconel cermet coatings deposited by laser cladding

    Directory of Open Access Journals (Sweden)

    Chao Chang

    2016-07-01

    Full Text Available In this study, an Inconel 625-Cr3C2 cermet coating was deposited on a steel alloy by laser cladding. The elastic and plastic mechanical properties of the cermet matrix were studied by the depth sensing indentation (DSI in the micro scale. These results were compared with those obtained from an Inconel 600 bulk specimen. The values of Young's modulus and hardness of cermet matrix were higher than those of an Inconel 600 bulk specimen. Meanwhile, the indentation stress–strain curve of the cermet matrix showed a strain hardening value which was more than twice the one obtained for the Inconel 600 bulk. Additionally, the mechanical properties of unmelted Cr3C2 ceramic particles, embedded in the cermet matrix were also evaluated by DSI using a spherical indenter.

  2. Micro-scale mechanical characterization of Inconel cermet coatings deposited by laser cladding

    Energy Technology Data Exchange (ETDEWEB)

    Chang, Ch.; Verdi, D.; Garrido, M.A.; Ruiz-Hervias, J.

    2016-07-01

    In this study, an Inconel 625-Cr3C2 cermet coating was deposited on a steel alloy by laser cladding. The elastic and plastic mechanical properties of the cermet matrix were studied by the depth sensing indentation (DSI) in the micro scale. These results were compared with those obtained from an Inconel 600 bulk specimen. The values of Young's modulus and hardness of cermet matrix were higher than those of an Inconel 600 bulk specimen. Meanwhile, the indentation stress–strain curve of the cermet matrix showed a strain hardening value which was more than twice the one obtained for the Inconel 600 bulk. Additionally, the mechanical properties of unmelted Cr3C2 ceramic particles, embedded in the cermet matrix were also evaluated by DSI using a spherical indenter. (Author)

  3. Novel perovskite coating of strontium zirconate in Inconel substrate

    Science.gov (United States)

    Venkatesh, G.; Blessto, B.; Rao, C. Santhosh Kumar; Subramanian, R.; Berchmans, L. John

    2018-02-01

    Thermal Barrier Coatings (TBC) provides a low thermal conductivity barrier to heat transfer from the hot gas in the engine to the surface of the coated alloy component. SrZrO3 powder are prepared by Sol Gel synthesis method. The synthesized powder sample is characterized by X Ray Diffraction Technique (XRD), Scanning Electron Microscope (SEM) and Transmission Electron Microscope (TEM) and the results are interpreted. The Polycrystalline nature of SrZrO3 is confirmed and lattice spacing are determined in XRD. SEM shows sub-micron sized particles and a fringed pattern is observed in TEM. The IN718 specimen is Wire Cut and Sand Blasted. A SrZrO3 double layer is coated over the Inconel specimen through a Bond Coat made of NiCoCrAlY by Plasma spraying Process and also characterized. SEM analysis of the Coating shows diffusion of Fe, Sr into the substrate.

  4. Trials to manufacture and test castings from Inconel alloy

    Directory of Open Access Journals (Sweden)

    W. Uhl

    2010-07-01

    Full Text Available The article describes the methods of producing and testing the Inconel 740 nickel alloy in as-cast state. An assumption has been made that the obtained alloy should be characterised by a normative chemical composition and mechanical properties similar to those that are obtained in the process of plastic forming. The alloy was fabricated by conventional process and vacuum metallurgy in the form of pilot castings enabling various types of tests to be carried out. Within the test and investigations programme, moulding materials were chosen, castings were poured and subjected to the process of heat treatment, followed by tests and examinations of alloy properties (mechanical tests, cooling curves. The outcome of the investigations was cast alloy characterised by chemical composition close to the normative one but of the mechanical properties inferior to those obtained by plastic forming.

  5. Lattice Misfit Measurement in Inconel 625 by X-Ray Diffraction Technique

    OpenAIRE

    Mukherjee, P.; Sarkar, A.; Barat, P.; Jayakumar, T.; Mahadevan, S.; Rai, Sanjay K.

    2006-01-01

    Determination of lattice misfit and microstructural parameters of the coherent precipitates in Ni based alloy Inconel-625 is a challenging problem as their peaks are completely overlapping among themselves and also with the matrix. We have used a novel X-ray diffraction technique on the bulk samples of Inconel 625 at different heat-treated conditions to determine the lattice parameters, the lattice misfit of the coherent precipitates with the matrix and their microstructural parameters like s...

  6. Effects of Internal and External Hydrogen on Inconel 718

    Science.gov (United States)

    Walter, R. J.; Frandsen, J. D.

    1999-01-01

    Internal hydrogen embrittlement (IHE) and hydrogen environment embrittlement (HEE) tensile and bend crack growth tests were performed on Inconel 718. For the IHE tests, the specimens were precharged to approximately 90 ppm hydrogen by exposure to 34.5 MPa H2 at 650 C. The HEE tests were performed in 34.5 MPa H2. Parameters evaluated were test temperature, strain rate for smooth and notch specimen geometries. The strain rate effect was very significant at ambient temperature for both IHE and HEE and decreased with increasing temperatures. For IHE, the strain rate effect was neglible at 260'C, and for HEE the strain rate effect was neglible at 400 C. At low temperatures, IHE was more severe than HEE, and at high temperatures HEE was more severe than IHE with a cross over temperature about 350 C. At 350 C, the equilibrium hydrogen concentration in Inconel 718 is about 50% lower than the hydrogen content of the precharged IHE specimens. Dislocation hydrogen sweeping of surface absorbed hydrogen was the likely transport mechanism for increasing the hydrogen concentration in the HEE tests sufficiently to produce the same degree of embrittlement as that of the more highly hydrogen charged IHE specimens. The main IHE fracture characteristic was formation of large, brittle flat facets, which decreased with increasing test temperature. The IHE fracture matrix surrounding the large facets ranged between brittle fine faceted to microvoid ductility depending upon strain rate, specimen geometry as well as temperature. The HEE fractures were characteristically fine featured, transgranular and brittle with a significant portion forming a "saw tooth" crystallographic pattern. Both IHE and HEE fractures were predominantly along the {1 1 1) slip and twin boundaries. With respect to embrittlement mechanism, it was postulated that dislocation hydrogen sweeping and hydrogen enhanced localized plasticity were active in HEE and IHE for concentrating hydrogen along (1 1 1) slip and twin

  7. Microstructure and properties of laser-borided Inconel 600-alloy

    Science.gov (United States)

    Kulka, M.; Dziarski, P.; Makuch, N.; Piasecki, A.; Miklaszewski, A.

    2013-11-01

    Nickel-based superalloys are used extensively for a variety of industrial applications involving high temperatures and aggressive environments. However, under conditions of appreciable mechanical wear (adhesive or abrasive), these materials have to be distinguished by suitable wear protection. The diffusion boronizing is the thermo-chemical treatment, which improves the tribological properties of nickel and its alloys. Nevertheless, the long duration of this process is necessary in order to obtain the layers of the thickness up to about 100 μm. Instead of the diffusion process, in this study the laser boriding is used for producing boride layer on Inconel 600-alloy. During the laser alloying, the external cylindrical surface of base material is coated by paste, including amorphous boron. Then the surface is re-melted by a laser beam. The high overlapping of multiple laser tracks (86%) causes the formation of uniform laser-alloyed layer in respect of the thickness. Laser re-melted zone, heat-affected zone and the substrate characterize the microstructure. In the re-melted zone, the three areas are observed: compact borides zone consisting of nickel, chromium and iron borides (close to the surface), zone of increased percentage of Ni-Cr-Fe-matrix (appearing in the greater distance from the surface) and zone of dominant Ni-Cr-Fe-matrix percentage (at the end of the layer). The hardness obtained is comparable to that-obtained in case of diffusion boriding. Simultaneously, the laser-borided layers are significantly thicker (about 346 or 467 μm depending on the laser power used). The significant increase in their abrasive wear resistance is observed. The wear intensity factors, as well as the relative mass loss of the laser-borided samples, are ten times smaller in comparison with untreated Inconel 600-alloy.

  8. An Experimental Research on Uniform Corrosion of Inconel 600 and 690 Tubing Material

    International Nuclear Information System (INIS)

    Yeom, Yu Sun; Hwang, Jung Lae; Jun, In Sub; Kim, Soong Pyung; Yoon, Jang Hee

    2006-01-01

    By executing corrosion experiment on Inconel 600, 690 used to material of S/G tube in domestic NPP, this paper show estimation of amount of product such as Co-58, Co-60, Cr-51, Mn-54, Fe-59 which are main exposure cause to the workers in NPP. Therefore, Making the 12 samples consisted of Inconel 600, 690, whole corrosion experiment was carried out for 60 days(each pH by 20 days). The conditions of those tests were similar or more harsh than actual conditions of domestic NPP. The Glow Discharge Spectrometer(GDS) was used for quantitative analysis of results. The results of using GDS, the Inconel 600 corrodes more than Inconel 690 at pH 7 and pH 9. However, it is observed that Inconel 690 corrodes more than Inconel 600 at pH 4. Those results is estimated that test sections had the effect of transient. The long terms of experiment is required to minimize and solve the problem.

  9. Surface chemistry and corrosion behavior of Inconel 625 and 718 in subcritical, supercritical, and ultrasupercritical water

    Energy Technology Data Exchange (ETDEWEB)

    Rodriguez, David; Merwin, Augustus; Karmiol, Zachary; Chidambaram, Dev, E-mail: dcc@unr.edu

    2017-05-15

    Highlights: • Mixtures of oxides containing Ni, Fe, Cr and Nb formed on the surface. • Short term exposure tests observed breakdown of native film. • Formation of a Fe rich oxide layer on Inconel 718 prevents mass loss. - Abstract: Corrosion behavior of Inconel 625 and 718 in subcritical, supercritical and ultrasupercritical water was studied as a function of temperature and time. The change in the chemistry of the as-received surface film on Inconel 625 and 718 after exposure to subcritical water at 325 °C and supercritical water at 425 °C and 527.5 °C for 2 h was studied. After exposure to 325 °C subcritical water, the CrO{sub 4}{sup 2−} based film formed; however minor quantities of NiFe{sub x}Cr{sub 2-x}O{sub 4} spinel compounds were observed. The oxide film formed on both alloys when exposed to supercritical water at 425 °C consisted of NiFe{sub x}Cr{sub 2-x}O{sub 4} spinel. The surface films on both alloys were identified as NiFe{sub 2}O{sub 4} when exposed to supercritical water at 527.5 °C. To characterize the fully developed oxide layer, studies were conducted at test solution temperatures of 527.5 and 600 °C. Samples were exposed to these temperatures for 24, 96, and 200 h. Surface chemistry was analyzed using X-ray diffraction, as well as Raman and X-ray photoelectron spectroscopies. Inconel 718 exhibited greater mass gain than Inconel 625 for all temperatures and exposure times. The differences in corrosion behavior of the two alloys are attributed to the lower content of chromium and increased iron content of Inconel 718 as compared to Inconel 625.

  10. Interaction between zircaloy tube and inconel spacer grid at high temperature

    International Nuclear Information System (INIS)

    Nagase, Fumihisa; Otomo, Takashi; Uetsuka, Hiroshi; Furuta, Teruo

    1990-09-01

    In order to investigate the interaction between fuel cladding and spacer grid of the pressurized water reactor during a severe accident, isothermal reaction tests were performed at the temperature range from 1248 to 1673K. A specimen consisted of a short Zircaloy-4 cladding tube and a piece of spacer grid of Inconel-718. In the tests in an argon atmosphere, eutectic reaction between Zircaloy and Inconel was observed at the contact points at 1248K. Rapid reaction was observed at higher test temperatures. For example, in the test at 1373K for 300s, Zircaloy reacted with Inconel over the entire thickness (0.62mm) of the tube in the vicinity of the contact point. In the present tests, Zircaloy which has higher melting point than Inconel was dissolved preferentially due to eutectic formation. In the tests in an oxygen atmosphere, no eutectic reaction was observed at temperatures below 1437K. A trace of interaction was found at the contact point of specimen heated at 1573 and 1623K. However, decrease in Zircaloy thickness was not measured. The possibility of eutectic reaction between Zircaloy cladding and Inconel spacer grid seems to be quite limited when sufficient oxygen is supplied. (author)

  11. Temperature Measurement and Numerical Prediction in Machining Inconel 718.

    Science.gov (United States)

    Díaz-Álvarez, José; Tapetado, Alberto; Vázquez, Carmen; Miguélez, Henar

    2017-06-30

    Thermal issues are critical when machining Ni-based superalloy components designed for high temperature applications. The low thermal conductivity and extreme strain hardening of this family of materials results in elevated temperatures around the cutting area. This elevated temperature could lead to machining-induced damage such as phase changes and residual stresses, resulting in reduced service life of the component. Measurement of temperature during machining is crucial in order to control the cutting process, avoiding workpiece damage. On the other hand, the development of predictive tools based on numerical models helps in the definition of machining processes and the obtainment of difficult to measure parameters such as the penetration of the heated layer. However, the validation of numerical models strongly depends on the accurate measurement of physical parameters such as temperature, ensuring the calibration of the model. This paper focuses on the measurement and prediction of temperature during the machining of Ni-based superalloys. The temperature sensor was based on a fiber-optic two-color pyrometer developed for localized temperature measurements in turning of Inconel 718. The sensor is capable of measuring temperature in the range of 250 to 1200 °C. Temperature evolution is recorded in a lathe at different feed rates and cutting speeds. Measurements were used to calibrate a simplified numerical model for prediction of temperature fields during turning.

  12. Requirements of Inconel 718 alloy for aeronautical applications

    Science.gov (United States)

    Ghiban, Brandusa; Elefterie, Cornelia Florina; Guragata, Constantin; Bran, Dragos

    2018-02-01

    The main requirements imposed by aviation components made from super alloys based on Nickel are presented in present paper. A significant portion of fasteners, locking lugs, blade retainers and inserts are manufactured from Inconel 718 alloy. The thesis describes environmental factors (corrosion), conditions of external aggression (salt air, intense heat, heavy industrial pollution, high condensation, high pressure), mechanical characteristics (tensile strength, creep, density, yield strength, fracture toughness, fatigue resistance) and loadings (tensions, compression loads) that must be satisfied simultaneously by Ni-based super alloy, compared to other classes of aviation alloys (as egg. Titanium alloys, Aluminum alloys). For this alloy the requirements are strength, durability, damage tolerance, fail safety and so on. The corrosion can be an issue, but the fatigue under high-magnitude cyclic tensile loading it what limits the lifetime of the airframe. The excellent malleability and weldability characteristics of the 718 system make the material physical properties tolerant of manufacturing processes. These characteristics additionally continue to provide new opportunities for advanced manufacturing methods.

  13. Hydrostatic Stress Effect on the Yield Behavior of Inconel 100

    Science.gov (United States)

    Allen, Phillip A.; Wilson, Christopher D.

    2003-01-01

    Classical metal plasticity theory assumes that hydrostatic stress has negligible effect on the yield and postyield behavior of metals. Recent reexaminations of classical theory have revealed a significant effect of hydrostatic stress on the yield behavior of various geometries. Fatigue tests and nonlinear finite element analyses (FEA) of Inconel 100 (IN100) equal-arm bend specimens and new monotonic tests and nonlinear finite element analyses of IN100 smooth tension, smooth compression, and double-edge notch tension (DENT) test specimens have revealed the effect of internal hydrostatic tensile stresses on yielding. Nonlinear FEA using the von Mises (yielding is independent of hydrostatic stress) and the Drucker-Prager (yielding is linearly dependent on hydrostatic stress) yield functions were performed. A new FEA constitutive model was developed that incorporates a pressure-dependent yield function with combined multilinear kinematic and multilinear isotropic hardening using the ABAQUS user subroutine (UMAT) utility. In all monotonic tensile test cases, the von Mises constitutive model, overestimated the load for a given displacement or strain. Considering the failure displacements or strains for the DENT specimen, the Drucker-Prager FEM s predicted loads that were approximately 3% lower than the von Mises values. For the failure loads, the Drucker Prager FEM s predicted strains that were up to 35% greater than the von Mises values. Both the Drucker-Prager model and the von Mises model performed equally-well in simulating the equal-arm bend fatigue test.

  14. [INVITED] Laser treatment of Inconel 718 alloy and surface characteristics

    Science.gov (United States)

    Yilbas, B. S.; Ali, H.; Al-Aqeeli, N.; Karatas, C.

    2016-04-01

    Laser surface texturing of Inconel 718 alloy is carried out under the high pressure nitrogen assisting gas. The combination of evaporation and melting at the irradiated surface is achieved by controlling the laser scanning speed and the laser output power. Morphological and metallurgical changes in the treated surface are analyzed using the analytical tools including optical, electron scanning, and atomic force microscopes, energy dispersive spectroscopy, and X-ray diffraction. Microhardnes and friction coefficient of the laser treated surface are measured. Residual stress formed in the surface region is determined from the X-ray diffraction data. Surface hydrophobicity of the laser treated layer is assessed incorporating the sessile drop method. It is found that laser treated surface is free from large size asperities including cracks and the voids. Surface microhardness increases significantly after the laser treatment process, which is attributed to the dense layer formation at the surface under the high cooling rates, dissolution of Laves phase in the surface region, and formation of nitride species at the surface. Residual stress formed is compressive in the laser treated surface and friction coefficient reduces at the surface after the laser treatment process. The combination of evaporation and melting at the irradiated surface results in surface texture composes of micro/nano-poles and pillars, which enhance the surface hydrophobicity.

  15. Experimental Investigations during Dry EDM of Inconel - 718

    International Nuclear Information System (INIS)

    BHANDARE, A S; DABADE, U A

    2016-01-01

    Dry EDM is a modification of the conventional EDM process in which the liquid dielectric is replaced by a gaseous medium. Tubular tool electrodes are used and as the tool rotates, high velocity gas is supplied through it into the discharge gap. The flow of high velocity gas into the gap facilitates removal of debris and prevents excessive heating of the tool and work piece at the discharge spots. It is now known that apart from being an environment- friendly process, other advantages of the dry EDM process are low tool wear, lower discharge gap, lower residual stresses, smaller white layer and smaller heat affected zone. Keeping literature review into consideration, in this paper, an attempt has been made by selecting compressed air as a dielectric medium, with Inconel - 718 as a work piece material and copper as a tool electrode. Experiments are performed using Taguchi DoE orthogonal array to observe and analyze the effects of different process parameters to optimize the response variables such as material removal rate (MRR), surface roughness (Ra) and tool wear rate (TWR). In the current work, a unit has been developed to implement dry EDM process on existing oil based EDM machine. (paper)

  16. Ultrasonic guided wave inspection of Inconel 625 brazed lap joints

    Science.gov (United States)

    Comot, Pierre; Bocher, Philippe; Belanger, Pierre

    2016-04-01

    The aerospace industry has been investigating the use of brazing for structural joints, as a mean of reducing cost and weight. There therefore is a need for a rapid, robust, and cost-effective non-destructive testing method for evaluating the structural integrity of the joints. The mechanical strength of brazed joints depends mainly on the amount of brittle phases in their microstructure. Ultrasonic guided waves offer the possibility of detecting brittle phases in joints using spatio-temporal measurements. Moreover, they offer the opportunity to inspect complex shape joints. This study focused on the development of a technique based on ultrasonic guided waves for the inspection of Inconel 625 lap joints brazed with BNi-2 filler metal. A finite element model of a lap joint was used to optimize the inspection parameters and assess the feasibility of detecting the amount of brittle phases in the joint. A finite element parametric study simulating the input signal shape, the center frequency, and the excitation direction was performed. The simulations showed that the ultrasonic guided wave energy transmitted through, and reflected from, the joints was proportional to the amount of brittle phases in the joint.

  17. Temperature Measurement and Numerical Prediction in Machining Inconel 718

    Science.gov (United States)

    Tapetado, Alberto; Vázquez, Carmen; Miguélez, Henar

    2017-01-01

    Thermal issues are critical when machining Ni-based superalloy components designed for high temperature applications. The low thermal conductivity and extreme strain hardening of this family of materials results in elevated temperatures around the cutting area. This elevated temperature could lead to machining-induced damage such as phase changes and residual stresses, resulting in reduced service life of the component. Measurement of temperature during machining is crucial in order to control the cutting process, avoiding workpiece damage. On the other hand, the development of predictive tools based on numerical models helps in the definition of machining processes and the obtainment of difficult to measure parameters such as the penetration of the heated layer. However, the validation of numerical models strongly depends on the accurate measurement of physical parameters such as temperature, ensuring the calibration of the model. This paper focuses on the measurement and prediction of temperature during the machining of Ni-based superalloys. The temperature sensor was based on a fiber-optic two-color pyrometer developed for localized temperature measurements in turning of Inconel 718. The sensor is capable of measuring temperature in the range of 250 to 1200 °C. Temperature evolution is recorded in a lathe at different feed rates and cutting speeds. Measurements were used to calibrate a simplified numerical model for prediction of temperature fields during turning. PMID:28665312

  18. Decarburization behavior and mechanical properties of Inconel 617 during high temperature oxidation in He environment

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Young Do; Kim, Dae Gun; Jo, Tae Sun; Kim, Hoon Sup; Lim, Jeong Hun [Hanyang University, Seoul (Korea, Republic of)

    2010-04-15

    Among Generation IV reactor concepts, high temperature gas-cooled reactors (HTGRs) are high-efficiency systems designed for the economical production of hydrogen and electricity. Inconel 617 is a solid-solution strengthening Ni-based superalloy that shows excellent strength, creep-rupture strength, and oxidation resistance at high temperatures. Thus, it is a desirable candidate for tube material of IHX and HGD in HTGRs. In spite of these excellent properties, aging degradation by long time exposure at high temperature induced to deterioration of mechanical properties and furthermore alloys' lifetime because of Cr-depleted zone and carbide free zone below external scale. Also, machinability of Inconel 617 is a important property for system design. In this study, oxidation and decarbrization behavior were evaluated at various aging temperature and environment. Also, cold rolling was carried out for the machinability evaluation of Inconel 617 and then microstructure change was evaluated

  19. Experience with Inconel-625 in cracker service in heavy water plants (Paper No. 5.6)

    International Nuclear Information System (INIS)

    Ramamurthy, C.B.; Paknikar, K.; Bhushan, Sashi

    1992-01-01

    In ammonia based heavy water plants working on monothermal process enriched ammonia is cracked into its individual constituents for further processing. The cracking of ammonia, which is an endothermic process, takes place in cracker tubes filled with a catalyst which are fired inside a furnace. The design pressure of the tube is 160 kg per sq.cm and the design temperature 765degC. Inconel-625 both wrought and cast type meet the requirements in the temperature range of operation of the cracker and therefore Inconel-625 is the best suited material for the cracker design on the basis of stress rupture strength. The experience with Inconel-625 is described. (author). 4 tabs., 1 fig

  20. Non-isothermal irradiation creep of nickel alloys Inconel 706 and PE-16

    International Nuclear Information System (INIS)

    Gilbert, E.R.; Chin, B.A.

    1984-06-01

    The results of in-reactor step temperature change experiments conducted on two nickel alloys, PE-16 and Inconel 706, were evaluated to determine the creep behavior under nonisothermal conditions. The effect of the temperature changes was found to be significantly different for the two alloys. Following a step temperature change, the creep rate of PE-16 adjusted to the rate found in isothermal tests at the new temperature. In contrast for Inconel 706, a reduction in temperature from 540 to 425 0 C produced a 300% increase in creep above that measured at 540 0 C in isothermal tests. The response of in-reactor creep in Inconel 706 to temperature changes was attributed to the dissolution of the gamma double-prime phase and subsequent loss of precipitation-strengthening at temperatures below 500 C

  1. Effects on stress rupture life and tensile strength of tin additions to Inconel 718

    Science.gov (United States)

    Dreshfield, R. L.; Johnson, W.

    1982-01-01

    Because Inconel 718 represents a major use of columbium and a large potential source of columbium for aerospace alloys could be that of columbium derived from tin slags, the effects of tin additions to Inconel 718 at levels which might be typical of or exceed those anticipated if tin slag derived columbium were used as a melting stock were investigated. Tin was added to 15 pound Inconel 718 heats at levels varying from none added to approximately 10,000 ppm (1 wt%). Limited 1200 F stress rupture testing was performed at stresses from 68,000 to 115,000 psi and a few tensile tests were performed at room temperature, 800 and 1200 F. Additions of tin in excess of 800 ppm were detrimental to ductility and stress rupture life.

  2. Effects of Cations on Corrosion of Inconel 625 in Molten Chloride Salts

    Science.gov (United States)

    Zhu, Ming; Ma, Hongfang; Wang, Mingjing; Wang, Zhihua; Sharif, Adel

    2016-04-01

    Hot corrosion of Inconel 625 in sodium chloride, potassium chloride, magnesium chloride, calcium chloride and their mixtures with different compositions is conducted at 900°C to investigate the effects of cations in chloride salts on corrosion behavior of the alloy. XRD, SEM/EDS were used to analyze the compositions, phases, and morphologies of the corrosion products. The results showed that Inconel 625 suffers more severe corrosion in alkaline earth metal chloride molten salts than alkaline metal chloride molten salts. For corrosion in mixture salts, the corrosion rate increased with increasing alkaline earth metal chloride salt content in the mixture. Cations in the chloride molten salts mainly affect the thermal and chemical properties of the salts such as vapor pressure and hydroscopicities, which can affect the basicity of the molten salt. Corrosion of Inconel 625 in alkaline earth metal chloride salts is accelerated with increasing basicity.

  3. Surface chemistry and corrosion behavior of Inconel 625 and 718 in subcritical, supercritical, and ultrasupercritical water

    Science.gov (United States)

    Rodriguez, David; Merwin, Augustus; Karmiol, Zachary; Chidambaram, Dev

    2017-05-01

    Corrosion behavior of Inconel 625 and 718 in subcritical, supercritical and ultrasupercritical water was studied as a function of temperature and time. The change in the chemistry of the as-received surface film on Inconel 625 and 718 after exposure to subcritical water at 325 °C and supercritical water at 425 °C and 527.5 °C for 2 h was studied. After exposure to 325 °C subcritical water, the CrO42- based film formed; however minor quantities of NiFexCr2-xO4 spinel compounds were observed. The oxide film formed on both alloys when exposed to supercritical water at 425 °C consisted of NiFexCr2-xO4 spinel. The surface films on both alloys were identified as NiFe2O4 when exposed to supercritical water at 527.5 °C. To characterize the fully developed oxide layer, studies were conducted at test solution temperatures of 527.5 and 600 °C. Samples were exposed to these temperatures for 24, 96, and 200 h. Surface chemistry was analyzed using X-ray diffraction, as well as Raman and X-ray photoelectron spectroscopies. Inconel 718 exhibited greater mass gain than Inconel 625 for all temperatures and exposure times. The differences in corrosion behavior of the two alloys are attributed to the lower content of chromium and increased iron content of Inconel 718 as compared to Inconel 625.

  4. Functionally graded Ti6Al4V and Inconel 625 by Laser Metal Deposition

    Science.gov (United States)

    Pulugurtha, Syamala R.

    The objective of the current work was to fabricate a crack-free functionally graded Ti6Al4V and Inconel 625 thin wall structure by Laser Metal Deposition (LMD). One potential application for the current material system is the ability to fabricate a functionally graded alloy that can be used in a space heat exchanger. The two alloys, Inconel 625 and Ti6Al4V are currently used for aerospace applications. They were chosen as candidates for grading because functionally grading those combines the properties of high strength/weight ratio of Ti6Al4V and high temperature oxidation resistance of Inconel 625 into one multifunctional material for the end application. However, there were challenges associated with the presence of Ni-Ti intermetallic phases (IMPs). The study focused on several critical areas such as (1) understanding microstructural evolution, (2) reducing macroscopic cracking, and (3) reducing mixing between graded layers. Finite element analysis (FEA) was performed to understand the effect of process conditions on multilayer claddings for simplified material systems such as SS316L and Inconel 625 where complex microstructures did not form. The thermo-mechanical models were developed using Abaqus(TM) (and some of them experimentally verified) to predict temperature-gradients; remelt layer depths and residual stresses. Microstructure evolution along the functionally graded Ti6Al4V and Inconel 625 was studied under different processing and grading conditions. Thermodynamic modeling using Factsage (v 6.1) was used to construct phase diagrams and predict the possible equilibrium major/minor phases (verified experimentally by XRD) that may be present along the functionally graded Ti6Al4V and Inconel 625 thin wall structures.

  5. Normal spectral emittance of Inconel 718 aeronautical alloy coated with yttria stabilized zirconia films

    International Nuclear Information System (INIS)

    González-Fernández, L.; Campo, L. del; Pérez-Sáez, R.B.; Tello, M.J.

    2012-01-01

    Highlights: ► Emittance of Inconel 718 coated with plasma sprayed yttria stabilized zirconia. ► The coating is opaque for λ > 9 μm and semi-transparent for λ 9 μm. In the semi-transparent region, the contribution of the radiation emitted by the Inconel 718 substrate to the global emittance of the samples is analysed. In addition, the influence of the roughness in the emittance values in the opaque spectral region is discussed. Finally, the total normal emittance is obtained as a function of the TBC thickness.

  6. Oxide films in laser additive manufactured Inconel 718

    International Nuclear Information System (INIS)

    Zhang, Y.N.; Cao, X.; Wanjara, P.; Medraj, M.

    2013-01-01

    A continuous-wave 5 kW fiber laser welding system was used in conduction mode to deposit Inconel® alloy 718 (IN718) by employing filler wire on as-serviced IN718 parent material (PM) substrates. The direct laser deposited (DLD) coupons and as-serviced IN718 PM were then evaluated through tensile testing. To understand the failure mechanisms, the tensile fracture surfaces of the as-serviced IN718 PM, DLD and DLD-PM samples were analyzed using scanning electron microscopy. The fracture surfaces revealed the presence of both Al 2 O 3 and Cr 2 O 3 films, although the latter was reasoned to be the main oxide in IN718. Both the experimental observations and thermodynamic analysis indicated that oxidation of some alloying elements in IN718 cannot be completely avoided during manufacturing, whether in the liquid state under vacuum (for casting, the electron beam melting, welding and/or deposition) or with inert gas protection (for welding or laser deposition). The exposed surface of the oxide film on the fracture surface has poor wetting with the metal and thus can constitute a lack of bonding or a crack with either the metal and/or another non-wetted side of the oxide film. On the other hand, the wetted face of the oxide film has good atom-to-atom contact with the metal and may nucleate some intermetallic compounds, such as Laves, Ni 3 Nb-δ, Nb-rich MC and γ′ compounds. The potential of their nucleation on Cr 2 O 3 was assessed using planar disregistry. Coherent planes were found between these intermetallics and Cr 2 O 3

  7. Metallurgical and mechanical properties of Inconel 600 and stellite; Estudio del comportamiento mecanico-metalurgico de alceacion inconel 600 y estelita

    Energy Technology Data Exchange (ETDEWEB)

    Cstillo, Martin; Villa, Gabriel; Vite, Manuel [Instituto Politecnico Nacional, Mexico D.F. (Mexico); Palacios, Francisco [Instituto Nacional de Investigacion Nuclear (ININ), Estado de Mexico (Mexico); Hernandez, Luis H; Urriolagoita, Guillermo [Instituto Politecnico Nacional, Mexico D.F. (Mexico)

    2005-01-15

    The present work studies the metallurgical and mechanical properties of two alloys, Inconel 600 and stellite, which are within the group of high hardness alloys or superalloys, which are deposited through the electrical weld process to the metallic arc with coated electrode (SMAW) and thereinafter analyzed through electron microscopy, diffractometry and abrasion, Impact and hardness test. The relationship between the microstructure and the final properties of the coating (hardness and abrasion wear resistance) was observed. [Spanish] Este trabajo presenta el estudio sobre las propiedades metalurgicas y mecanicas de dos aleaciones, inconel 600 y estelita, clasificadas dentro del grupo de aleaciones de alta dureza o superaleaciones; las cuales fueron depositadas mediante el proceso de soldadura electrica al arco metalico con electrodo revestido (SMAW) y fueron analizadas mediante microscopia electronica (SEM), difractometria pruebas de abrasion, impacto y dureza. Se observo la relacion entre la microstructura y las propiedades del recubrimiento, como son: dureza, resistencia a la abrasion, resistencia al impacto, ente otras.

  8. Hot Corrosion of Inconel 625 Overlay Weld Cladding in Smelting Off-Gas Environment

    Science.gov (United States)

    Mohammadi Zahrani, E.; Alfantazi, A. M.

    2013-10-01

    Degradation mechanisms and hot corrosion behavior of weld overlay alloy 625 were studied. Phase structure, morphology, thermal behavior, and chemical composition of deposited salt mixture on the weld overlay were characterized utilizing XRD, SEM/EDX, DTA, and ICP/OES, respectively. Dilution level of Fe in the weldment, dendritic structure, and degradation mechanisms of the weld were investigated. A molten phase formed on the weld layer at the operating temperature range of the boiler, which led to the hot corrosion attack in the water wall and the ultimate failure. Open circuit potential and weight-loss measurements and potentiodynamic polarization were carried out to study the hot corrosion behavior of the weld in the simulated molten salt medium at 873 K, 973 K, and 1073 K (600 °C, 700 °C, and 800 °C). Internal oxidation and sulfidation plus pitting corrosion were identified as the main hot corrosion mechanisms in the weld and boiler tubes. The presence of a significant amount of Fe made the dendritic structure of the weld susceptible to preferential corrosion. Preferentially corroded (Mo, Nb)-depleted dendrite cores acted as potential sites for crack initiation from the surface layer. The penetration of the molten phase into the cracks accelerated the cracks' propagation mainly through the dendrite cores and further crack branching/widening.

  9. The Study of Microstructure and Properties of Al Diffusion Coating on Inconel 713LC

    Czech Academy of Sciences Publication Activity Database

    Pospíšilová, S.; Juliš, M.; Obrtlík, Karel; Kianicová, M.; Podrábský, T.; Dvořáček, O.

    2011-01-01

    Roč. 465, - (2011), s. 282-285 ISSN 1013-9826. [Materials Structure & Micromechanics of Fracture. Brno, 28.6.2010-30.6.2010] Institutional research plan: CEZ:AV0Z20410507 Keywords : diffusion aluminide coating * Inconel 713LC * high temperature fatigue Subject RIV: JL - Materials Fatigue, Friction Mechanics

  10. Residual stresses analysis in ball end milling of nickel-based superalloy Inconel 718

    Energy Technology Data Exchange (ETDEWEB)

    Wang, Junteng; Zhang, Dinghua; Wu, Baohai; Luo, Ming [Key Laboratory of Contemporary Design and Integrated Manufacturing Technology, Northwestern Polytechnical University (China)

    2017-11-15

    Inconel 718 is widely used in the aviation, space, automotive and biomedical industries because of its outstanding properties. Near-surface residual stresses that are induced by ball end milling in Inconel 718 can be crucial for the performance and service time of the machined parts. In this paper, the influences of cutting conditions, including the use of cutting parameters, cutting fluid and spindle angles, on the residual stresses in the ball end milling process of Inconel 718 alloy were investigated experimentally. X-ray diffraction measurements reveal that residual stress distributions are highly influenced by cutting parameters, especially the depth of cut and cutting speed. The milling operation with cooling induces more compressive stresses trend and the magnitude of the residual stresses increases in the tensile direction with the increase of spindle angles. These cutting induced effects were further discussed with respect to thermal- mechanical coupling theory and some observations made by optical microscopy. From this investigation, it is suggested that the machining process parameters are not the smaller the better for the control of residual stresses in the ball end milling process of Inconel 718. (author)

  11. Reduction of a thin chromium oxide film on Inconel surface upon treatment with hydrogen plasma

    Energy Technology Data Exchange (ETDEWEB)

    Vesel, Alenka, E-mail: alenka.vesel@guest.arnes.si [Jozef Stefan Institute, Jamova cesta 39, 1000 Ljubljana (Slovenia); Mozetic, Miran [Jozef Stefan Institute, Jamova cesta 39, 1000 Ljubljana (Slovenia); Balat-Pichelin, Marianne [PROMES-CNRS Laboratory, 7 Rue du four solaire, 66120 Font Romeu Odeillo (France)

    2016-11-30

    Highlights: • Oxidized Inconel alloy was exposed to hydrogen at temperatures up to 1500 K. • Oxide reduction in hydrogen plasma started at approximately 1300 K. • AES depth profiling revealed complete reduction of oxides in plasma. • Oxides were not reduced, if the sample was heated just in hydrogen atmosphere. • Surface of reduced Inconel preserved the same composition as the bulk material. - Abstract: Inconel samples with a surface oxide film composed of solely chromium oxide with a thickness of approximately 700 nm were exposed to low-pressure hydrogen plasma at elevated temperatures to determine the suitable parameters for reduction of the oxide film. The hydrogen pressure during treatment was set to 60 Pa. Plasma was created by a surfaguide microwave discharge in a quartz glass tube to allow for a high dissociation fraction of hydrogen molecules. Auger electron depth profiling (AES) was used to determine the decay of the oxygen in the surface film and X-ray diffraction (XRD) to measure structural modifications. During hydrogen plasma treatment, the oxidized Inconel samples were heated to elevated temperatures. The reduction of the oxide film started at temperatures of approximately 1300 K (considering the emissivity of 0.85) and the oxide was reduced in about 10 s of treatment as revealed by AES. The XRD showed sharper substrate peaks after the reduction. Samples treated in hydrogen atmosphere under the same conditions have not been reduced up to approximately 1500 K indicating usefulness of plasma treatment.

  12. Residual stress determination of direct metal laser sintered (DMLS) inconel specimens and parts

    Energy Technology Data Exchange (ETDEWEB)

    Watkins, Thomas R. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Unocic, Kinga A. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Maziasz, Philip J. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Bunn, Jeffrey R. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Fancher, Christopher M. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Peralta, Alonso [Honeywell Aerospace, Phoenix, AZ (United States); Sundarraj, Suresh [Honeywell Aerospace, Phoenix, AZ (United States); Neumann, James [Honeywell Aerospace, Phoenix, AZ (United States)

    2018-01-01

    Residual stress determinations and microstructural studies were performed on a series of Inconel 718Plus prisms built using Direct Metal Laser Sintering (DMLS) at Honeywell Aerospace (hereafter also referred to as Honeywell). The results are being used to validate and improve existing models at Honeywell, and ultimately will expedite the implementation of DMLS throughout various industrial sectors (automotive, biomedical, etc.).

  13. Repair of Precision Castings Made of the Inconel 713C Alloy

    Directory of Open Access Journals (Sweden)

    Łyczkowska K.

    2017-09-01

    Full Text Available Inconel 713C precision castings are used as aircraft engine components exposed to high temperatures and the aggressive exhaust gas environment. Industrial experience has shown that precision-cast components of such complexity contain casting defects like microshrinkage, porosity, and cracks. This necessitates the development of repair technologies for castings of this type. This paper presents the results of metallographic examinations of melted areas and clad welds on the Inconel 713C nickel-based superalloy, made by TIG, plasma arc, and laser. The cladding process was carried out on model test plates in order to determine the technological and material-related problems connected with the weldability of Inconel 713C. The studies included analyses of the macro- and microstructure of the clad welds, the base materials, and the heat-affected zones. The results of the structural analyses of the clad welds indicate that Inconel 713C should be classified as a low-weldability material. In the clad welds made by laser, cracks were identified mainly in the heat-affected zone and at the melted zone interface, crystals were formed on partially-melted grains. Cracks of this type were not identified in the clad welds made using the plasma-arc method. It has been concluded that due to the possibility of manual cladding and the absence of welding imperfections, the technology having the greatest potential for application is plasma-arc cladding.

  14. Long fatigue crack growth in Inconel 718 produced by selective laser melting

    Czech Academy of Sciences Publication Activity Database

    Konečná, R.; Kunz, Ludvík; Nicoletto, G.; Bača, A.

    2016-01-01

    Roč. 92, NOV (2016), s. 499-506 ISSN 0142-1123. [CP 2015 - International Conference on Crack Paths /5./. Ferrara, 16.09.2015-18.09.2015] Institutional support: RVO:68081723 Keywords : Inconel 718 * Selective laser melting * Microstructure * Fatigue crack growth * Fractography Subject RIV: JL - Materials Fatigue, Friction Mechanics Impact factor: 2.899, year: 2016

  15. Fabrication of Inconel 182 weldments with environmentally induced axial stress corrosion cracks

    International Nuclear Information System (INIS)

    Walker, W.L.

    1988-01-01

    Nuclear Regulatory Commission requirements for NDE qualification have been tightened to include qualification on actual cracked specimens, rather than specimens with EDM notches and drilled holes. In the past, the emphasis has been on specimens of type 304 stainless steel with intergranular stress corrosion cracking in weld heat-affected zones. More recently, interdendritic stress corrosion cracking of Inconel 182 welds has been observed in operating BWRs and a need has arisen for laboratory specimens of this type. EPRI has addressed this need in the past with the production of 0.75-in.- and 1.5-in.-thick specimens, but these were relatively small specimens that did not incorporate the geometric considerations associated with large-diameter weldments. To overcome the shortcomings of the earlier specimens, a full-size 28-in.-diameter nozzle-to-recirculation pipe weld mockup will be prepared with environmentally induced interdendritic stress corrosion cracking in the Inconel 182 weldment. The current program consists of three phases: demonstration of the acoustic invisibility of weld-incorporated implants; production of environmental interdendritic stress corrosion cracks in 0.5-in.- and 0.75-in.-thick Inconel 182 weldments; and incorporation of cracked sections of the small specimens into the full-size Inconel 182 weldment between 4-in.-long rings of A508 Class 2 low-alloy steel and type 316L stainless steel. The fabrication of these weldments is described

  16. Laser aided direct metal deposition of Inconel 625 superalloy: Microstructural evolution and thermal stability

    International Nuclear Information System (INIS)

    Dinda, G.P.; Dasgupta, A.K.; Mazumder, J.

    2009-01-01

    Direct metal deposition technology is an emerging laser aided manufacturing technology based on a new additive manufacturing principle, which combines laser cladding with rapid prototyping into a solid freeform fabrication process that can be used to manufacture near net shape components from their CAD files. In the present study, direct metal deposition technology was successfully used to fabricate a series of samples of the Ni-based superalloy Inconel 625. A high power CO 2 laser was used to create a molten pool on the Inconel 625 substrate into which an Inconel 625 powder stream was delivered to create a 3D object. The structure and properties of the deposits were investigated using optical and scanning electron microscopy, X-ray diffraction and microhardness test. The microstructure has been found to be columnar dendritic in nature, which grew epitaxially from the substrate. The thermal stability of the dendritic morphology was investigated in the temperature range 800-1200 deg. C. These studies demonstrate that Inconel 625 is an attractive material for laser deposition as all samples produced in this study are free from relevant defects such as cracks, bonding error and porosity.

  17. Microstructure and Microsegregation of an Inconel 625 Weld Overlay Produced on Steel Pipes by the Cold Metal Transfer Technique

    Directory of Open Access Journals (Sweden)

    Rozmus-Górnikowska M.

    2014-10-01

    Full Text Available The aim of this work was to investigate the development of microstructure and variations in chemical composition in commercial Inconel 625 coatings on a ferritic-pearlitic steel overlaid by the CMT method.

  18. A Comprehensive Pitting Study of High Velocity Oxygen Fuel Inconel 625 Coating by Using Electrochemical Testing Techniques

    Science.gov (United States)

    Niaz, Akbar; Khan, Sajid Ullah

    2016-01-01

    In the present work, Inconel 625 was coated on a mild steel substrate using a high velocity oxygen fuel coating process. The pitting propensity of the coating was tested by using open circuit potential versus time, potentiodynamic polarization, electrochemical potentiokinetic reactivation, and scanning electrochemical microscopy. The pitting propensity of the coating was compared with bulk Inconel 625 alloy. The results confirmed that there were regions of different electrochemical activities on the coating which have caused pitting corrosion.

  19. Micro-structure and Mechanical Properties of Nano-TiC Reinforced Inconel 625 Deposited using LAAM

    Science.gov (United States)

    Bi, G.; Sun, C. N.; Nai, M. L.; Wei, J.

    In this paper, deposition of Ni-base Inconel 625 mixed with nano-TiC powders using laser aided additive manufacturing (LAAM) was studied. Micro-structure and mechanical properties were intensively investigated. The results showed that nano-size TiC distributed uniformly throughout the Ni- matrix. Inconel 625 can be reinforced by the strengthened grain boundaries with nano-size TiC. Improved micro-hardness and tensile properties were observed.

  20. Strength Differential Measured in Inconel 718: Effects of Hydrostatic Pressure Studied

    Science.gov (United States)

    Lewandowski, John J.; Wesseling, Paul; Prabhu, Nishad S.; Larose, Joel; Lissenden, Cliff J.; Lerch, Bradley A.

    2003-01-01

    Aeropropulsion components, such as disks, blades, and shafts, are commonly subjected to multiaxial stress states at elevated temperatures. Experimental results from loadings as complex as those experienced in service are needed to help guide the development of accurate viscoplastic, multiaxial deformation models that can be used to improve the design of these components. During a recent study on multiaxial deformation (ref. 1) on a common aerospace material, Inconel 718, it was shown that the material in the aged state exhibits a strength differential effect (SDE), whereby the uniaxial compressive yield and subsequent flow behavior are significantly higher than those in uniaxial tension. Thus, this material cannot be described by a standard von Mises yield formulation. There have been other formulations postulated (ref. 2) that involve other combinations of the stress invariants, including the effect of hydrostatic stress. The question remained as to which invariants are necessary in the flow model. To capture the physical mechanisms occurring during deformation and reflect them in the plasticity formulation, researchers examined the flow of Inconel 718 under various amounts of hydrostatic stress to determine whether or not hydrostatic stress is needed in the formulation. Under NASA Grant NCC3-464, monitored by the NASA Glenn Research Center, a series of tensile tests were conducted at Case Western Reserve University on aged (precipitation hardened) Inconel 718 at 650 C and with superimposed hydrostatic pressure. Dogbone shaped tensile specimens (3-mm-diameter gauge by 16-mm gauge length) and cylindrical compression specimens (3-mm-diameter gauge by 6-mm gauge length) were strain gauged and loaded in a high-pressure testing apparatus. Hydrostatic pressures were obtained with argon and ranged from 210 to 630 MPa. The aged Inconel 718 showed a pronounced difference in the tension and compression yield strength (i.e., an SDE), as previously observed. Also, there were

  1. Procedures for the characterization of the detritiation of steel, Inconel and graphite

    International Nuclear Information System (INIS)

    Poletiko, C.; Trabuc, P.; Durand, J.; Tormos, B.; Pignoly, L.

    2006-01-01

    Due to its high diffusivity and different trapping phenomena, tritium is present in materials, such as steel or Inconel that are in use in different parts of a nuclear power reactor, or even in graphite which is present in fusion reactor or in future HTR. From waste management point of view, it is necessary to know as accurately as possible the tritium inventory in such materials before disposal. Moreover the knowledge of tritium species (HTO or HT, etc) is also a significant information in case of detritiation prior to storage, since countries regulation already limit tritium contents and releases. Three different strategies for tritiated waste management are foreseen: the first one is based upon a storage with confined packages, the second one is waiting for radioactive decay while the third one consists in the application of detritiation processes. Studies have been performed to determine different processes that could be used for tritium removal. The aim of this paper was, to study, at laboratory scale, different detritiation procedures which may be used for stainless steel, Inconel and carbon materials. Thermal detritiation kinetics till 1300 K has been studied under various atmospheres; full chemical dissolution of samples has also been performed for steel, Inconel and graphite, this to perfectly know the tritium content in such matrices. A particular attention must be applied to Inconel, the main reason is linked to the presence of titanium which is supposed to be a tritium trap. Finally, a study of tritium content in steel and Inconel layers has also been made, to learn about the tritium behaviour. All results are given, allowing the possibility to take a decision either for detritiation procedure or storage conditions. The main result is that thermal out-gassing for steel and graphite enables higher than 95 % tritium extraction from the bulk at temperature in the range of 600 K, without any material destruction under hi-tech gas (Ar + 5% volume H 2 ), on

  2. The effect of water content on the electropolishing behavior of Inconel 718 alloy in perchloric-acetic acid mixtures

    Energy Technology Data Exchange (ETDEWEB)

    Huang, C A [Department of Mechanical Engineering, Chang Gung University, Taoyuan 333, Taiwan (China)], E-mail: gfehu@mail.cgu.edu.tw; Chen, Y C [Department of Mechanical Engineering, Chang Gung University, Taoyuan 333, Taiwan (China)

    2009-09-15

    The electropolishing behavior of Inconel 718 alloy was studied in perchloric-acetic acid mixtures using a rotating disc electrode. The electropolishing behavior of an Inconel 718 weld, which was prepared with electron beam welding, was also investigated. A leveled but not brightened surface can be achieved when Inconel 718 alloy is potentiostatically polished in the acid mixture with 20 vol.% perchloric acid. Interestingly, a brightening effect could be obtained in this acid mixture by adding 10-50 ml l{sup -1} water or by being at rest at room temperature for several days. When electropolishing in acid mixture with 40 vol.% perchloric acid, leveling and brightening of the Inconel 718 surface can be detected. When electropolished in this acid mixture, the fusion zone of the Inconel 718 weld cannot be leveled together with its nearby base metal. Nevertheless, a good polished surface of the Inconel 718 weld can be achieved with the acid mixture with 20 vol.% perchloric acid by adding 40 ml l{sup -1} of water. Electropolishing was performed in the limiting diffusion current region where the transport of water to the anode seemed to be the rate-determining process.

  3. Quality Requirements Put On The Inconel 625 Austenite Layer Used On The Sheet Pile Walls Of The Boiler’s Evaporator To Utilize Waste Thermally

    Directory of Open Access Journals (Sweden)

    Słania J.

    2015-06-01

    Full Text Available Quality requirements and tests taken on the surfacing layer Inconel 625 are presented in the article. The reasons of using surfacing layer Inconel 625 and technologies of its making with a particular emphasis on the CMT method are described. Quality requirements for the surfacing weld Inconel 625 are provided. Basic requirements included in the Merkblatt 1166, as well as additional requirements, which are reflected in the technical specifications of the boilers’ producers are specified.

  4. Evaluation of the IGSCC(Intergranular Stress Corrosion Cracking) resistance of inconel alloys by static potential method in high temperature and high pressure environment

    International Nuclear Information System (INIS)

    Maeng, Wan Young; Nam, Tae Woon

    1997-01-01

    Inconel alloys which have good high temperature mechanical properties and corrosion resistance have been used extensively as steam generator tube of nuclear power plants. There have been some reports on the intergranular stress corrosion cracking (IGSCC) failure problems in steam generator tubes of nuclear reactors. In order to evaluate the effects of heat treatment and composition on the IGSCC behavior of inconel alloys in simulated nuclear reactor environment, four different specimens (inconel 600 MA, 600 TT, 690 MA and 690 TT) were prepared and tested by eletrochemical method. Static potential tests for stressed C-ring type inconel specimens were carried out in 10% NaOH solution at 300 deg C (75 atm). It was found that IGSCC was initiated in inconel 600 MA specimen, but the other three specimens were not cracked. Based on the gradients of corrosion current density of the four specimens as a function of test time, thermally treated alloys show better IGSCC resistance than mull-annealed alloys, and inconel 690 TT has better passivation characteristic than inconel 600 MA. Inconel 690 TT shows clear periodic passivation that indicates good SCC resistance. The good IGSCC resistance of inconel 690 TT is due to periodic passivation characteristics of surface layer. (author)

  5. Influence Of The Laser Cladding Strategies On The Mechanical Properties Of Inconel 718

    International Nuclear Information System (INIS)

    Lamikiz, A.; Tabernero, I.; Ukar, E.; Lopez de Lacalle, L. N.; Delgado, J.

    2011-01-01

    This work presents different experimental results of the mechanical properties of Inconel registered 718 test parts built-up by laser cladding. Recently, turbine manufacturers for aeronautical sector have presented high interest on laser cladding processes. This process allows building fully functional structures on superalloys, such as Inconel registered 718, with high flexibility on complex shapes. However, there is limited data on mechanical properties of the laser cladding structures. Moreover, the available data do not include the influence of process parameters and laser cladding strategies. Therefore, a complete study of the influence of the laser cladding parameters and mainly, the variation of the tensile strength with the laser cladding strategy is presented. The results show that there is a high directionality of mechanical properties, depending on the strategies of laser cladding process. In other words, the test parts show a fiber -like structure that should be considered on the laser cladding strategy selection.

  6. Microstructural characterization of oxide morphologies on Ni and Inconel foams exposed to concentrated solar radiation

    International Nuclear Information System (INIS)

    Michailidis, N.; Stergioudi, F.; Omar, H.; Pavlidou, E.; Tsipas, D.N.; Albanakis, C.; Missirlis, D.; Granier, B.

    2010-01-01

    The microstructural characterization of oxide surface morphologies formed on both high purity Ni and Inconel foams exposed to concentrated solar radiation is investigated by the use of scanning electron microscopy (SEM) and EDXS. Oxidation was achieved by concentrated solar radiation at temperatures ranging between 200 and 1100 o C for 30 min under conditions of dynamic air flow. SEM observations revealed a rapid homogeneous oxidation in the Ni-foam with three different surface oxide structures formed in relation with the process temperature. An important effect of substrate morphological and compositional features was only observed in Inconel foams, independent of the test temperature, with the existence of coarse and fine oxide regions denoting the non-uniformity of the oxidation process. The above-presented results give evidence for a potential use of the tested foam materials as volumetric solar receivers.

  7. Effect of thermal stabilization on the low-temperature stress-corrosion cracking of Inconel 600

    International Nuclear Information System (INIS)

    Bandy, R.; van Rooyen, D.

    1983-01-01

    The propensity to low-temperature stress-corrosion cracking (SCC) of thermally stabilized Inconel 600 in sulfur-bearing environments has been investigated using U-bends and slow-strain-rate testing. The results have been compared with those of sensitized Inconel 600. The potential dependence of crack-propagation rate has been established in a single test by using several U-bends held at different potentials, by choosing an appropriate electrical circuitry. The difference in SCC susceptibility of the sensitized and stabilized materials is discussed in terms of the grain-boundary chromium depletion and resulting intergranular attack in boiling ferric sulfate-sulfuric acid tests, and electrochemical potentiokinetic reactivation (EPR) tests. 10 figures

  8. Nondestructive inspection assessment of eddy current and electrochemical analysis to separate inconel and stainless steel alloys

    Energy Technology Data Exchange (ETDEWEB)

    Moore, D.G.; Sorensen, N.R.

    1998-02-01

    This report presents a nondestructive inspection assessment of eddy current and electrochemical analysis to separate inconel alloys from stainless steel alloys as well as an evaluation of cleaning techniques to remove a thermal oxide layer on aircraft exhaust components. The results of this assessment are presented in terms of how effective each technique classifies a known exhaust material. Results indicate that either inspection technique can separate inconel and stainless steel alloys. Based on the experiments conducted, the electrochemical spot test is the optimum for use by airframe and powerplant mechanics. A spot test procedure is proposed for incorporation into the Federal Aviation Administration Advisory Circular 65-9A Airframe & Powerplant Mechanic - General Handbook. 3 refs., 70 figs., 7 tabs.

  9. Service experience and stress corrosion of Inconel 600 bellows expansion joints in turbine steam environments

    International Nuclear Information System (INIS)

    Kramer, L.D.; Michael, S.T.; Pement, F.W.

    The purpose of this paper is to discuss the service history of Inconel 600 expansion bellows, to illustrate a typical case of failure, propose S.C.C. mechanisms, and to rationalize the most probable mechanism. Inconel 600 is fully resistant to high-purity power plant steam (720 deg F maximum) for on-going service lifetimes which greatly exceed the incubation periods which are reported or postulated in the literature for delayed stress corrosion cracking in high-purity water tests (630-660 deg F). The only observed stress corrosion environments which are sufficiently rapidly deleterious to be consistent with failure lifetimes are molten NaOH in superheated steam or a very concentrated aqueous caustic solution containing silica contamination. (author)

  10. Influence of Support Configurations on the Characteristics of Selective Laser-Melted Inconel 718

    Science.gov (United States)

    Nadammal, Naresh; Kromm, Arne; Saliwan-Neumann, Romeo; Farahbod, Lena; Haberland, Christoph; Portella, Pedro Dolabella

    2018-03-01

    Samples fabricated using two different support configurations by following identical scan strategies during selective laser melting of superalloy Inconel 718 were characterized in this study. Characterization methods included optical microscopy, electron back-scattered diffraction and x-ray diffraction residual stress measurement. For the scan strategy considered, microstructure and residual stress development in the samples were influenced by the support structures. However, crystallographic texture intensity and the texture components formed within the core part of the samples were almost independent of the support. The formation of finer grains closer to the support as well as within the columnar grain boundaries resulted in randomization and texture intensity reduction by nearly half for the sample built on a lattice support. Heat transfer rates dictated by the support configurations in addition to the scan strategy influenced the microstructure and residual stress development in selective laser-melted Inconel 718 samples.

  11. Studies on the weldability, microstructure and mechanical properties of activated flux TIG weldments of Inconel 718

    International Nuclear Information System (INIS)

    Ramkumar, K. Devendranath; Kumar, B. Monoj; Krishnan, M. Gokul; Dev, Sidarth; Bhalodi, Aman Jayesh; Arivazhagan, N.; Narayanan, S.

    2015-01-01

    This research article addresses the joining of 5 mm thick plates of Inconel 718 by activated flux tungsten inert gas (A-TIG) welding process using SiO 2 and TiO 2 fluxes. Microstructure studies inferred the presence of Nb rich eutectics and/or laves phase in the fusion zone of the A-TIG weldments. Tensile studies corroborated that the ultimate tensile strength of TiO 2 flux assisted weldments (885 MPa) was better compared to SiO 2 flux assisted weldments (815 MPa) and the failure was observed in the parent metal for both the cases. Impact test results portrayed that both the weldments were inferior in toughness as compared to the parent metal, which was due to the presence of oxide inclusions. Also, the study investigated the structure–property relationships of the A-TIG weldments of Inconel 718

  12. Studies on the weldability, microstructure and mechanical properties of activated flux TIG weldments of Inconel 718

    Energy Technology Data Exchange (ETDEWEB)

    Ramkumar, K. Devendranath, E-mail: ramdevendranath@gmail.com; Kumar, B. Monoj; Krishnan, M. Gokul; Dev, Sidarth; Bhalodi, Aman Jayesh; Arivazhagan, N.; Narayanan, S.

    2015-07-15

    This research article addresses the joining of 5 mm thick plates of Inconel 718 by activated flux tungsten inert gas (A-TIG) welding process using SiO{sub 2} and TiO{sub 2} fluxes. Microstructure studies inferred the presence of Nb rich eutectics and/or laves phase in the fusion zone of the A-TIG weldments. Tensile studies corroborated that the ultimate tensile strength of TiO{sub 2} flux assisted weldments (885 MPa) was better compared to SiO{sub 2} flux assisted weldments (815 MPa) and the failure was observed in the parent metal for both the cases. Impact test results portrayed that both the weldments were inferior in toughness as compared to the parent metal, which was due to the presence of oxide inclusions. Also, the study investigated the structure–property relationships of the A-TIG weldments of Inconel 718.

  13. Effects of heat input on the pitting resistance of Inconel 625 welds by overlay welding

    Science.gov (United States)

    Kim, Jun Seok; Park, Young IL; Lee, Hae Woo

    2015-03-01

    The objective of this study was to establish the relationship between the dilution ratio of the weld zone and pitting resistance depending on the heat input to welding of the Inconel alloy. Each specimen was produced by electroslag welding using Inconel 625 as the filler metal. In the weld zone of each specimen, dendrite grains were observed near the fusion line and equiaxed grains were observed on the surface. It was also observed that a melted zone with a high Fe content was formed around the fusion line, which became wider as the welding heat input increased. In order to evaluate the pitting resistance, potentiodynamic polarization tests and CPT tests were conducted. The results of these tests confirmed that there is no difference between the pitting resistances of each specimen, as the structures of the surfaces were identical despite the effect of the differences in the welding heat input for each specimen and the minor dilution effect on the surface.

  14. The effect of zinc injection on the increasing of Inconel 600 TT corrosion resistances

    Science.gov (United States)

    Febrianto; Sriyono; Widodo, Surip; Sunaryo, Geni Rina

    2018-02-01

    Many failures were found in reactor pressure vessel head penetration (RPV) head material. Those failures caused by boric acid corrosion, and from visual examination were found a big hole and white deposit crystal of boric acid during shutdown maintenance at David Besse reactor. Zinc Oxide addition in BWR reactor known as Zinc Injection that has purposed to reduce radiation exposure cause of Hydrogen addition. Beside reducing the radiation exposure, Zinc injection also has an effect in reducing material corrosion. The purpose of study is to determine the effect of zinc addition, boric acid, temperature also the effects of Cobalt Nitrate and Zinc Oxide addition to Inconel 600 TT as RPV head penetration material. The result in the BWR reactor experience will be implementated at PWR reactor, weather zinc oxide addition also has an effect in reducing the corrosion of Inconel 600. The method that used in this research is to observe the corrosion rates for Inconel 600 material using Potentiostat. Examination were conducted in 30, 40, 60, 70, 80 and 80 °C using 1000, 1500, 2000, 2500 and 3000 ppm boric acid concentration. The results showed that the corrosion rate for the material were very small, but the highest corrosion rate occurred in 3000 ppm boric acid concentration at 90 °C with Cobalt Nitrate addition, around 5.210 x 10‑1 mpy. In the same condition at 3000 ppm boric acid concentration for temperature at 90 °C, Inconel 600 TT corrosion rate is smaller with Zinc oxide addition, around 4.631 x 10‑1 mpy.

  15. Residual stress condition monitoring via sensor fusion in turning of Inconel 718

    OpenAIRE

    Simeone, A.; Segreto, T.; Teti, R.

    2013-01-01

    A multiple sensor monitoring system, equipped with cutting force, acoustic emission and vibration sensing units, was employed in association with advanced procedures for signal analysis, sensor fusion and cognitive decision making for residual stress evaluation in turning of Inconel 718 nickel alloy. Two signal processing and feature extraction methodologies, based respectively on sensory data statistical evaluation and Principal Component Analysis, were applied to the sensor signals generate...

  16. Low-temperature electrical resistivity study of deformed Inconel alloy 600

    International Nuclear Information System (INIS)

    Chan, F.S.; Yao, Y.D.; Wang, S.H.

    2006-01-01

    The electrical resistivity of a plastic deformed Inconel alloy 600 (alloy of Ni 72 Cr 16 Fe 8) as function of temperature between 25 K and 300 K was studied. The deformation does not affect the Curie temperature much; it is roughly near 176 K of the deflected point at electrical resistivity, except for the sample with 75% deformation. The λ-type behavior of the electrical resistivity is a typical signal for the magnetic phase transition

  17. Oxidation of Inconel 625 superalloy upon treatment with oxygen or hydrogen plasma at high temperature

    Czech Academy of Sciences Publication Activity Database

    Vesel, A.; Drenik, A.; Elersic, K.; Mozetič, M.; Kovač, J.; Gyergyek, T.; Stöckel, Jan; Varju, Jozef; Pánek, Radomír; Balat-Pichelin, M.

    2014-01-01

    Roč. 305, June (2014), s. 674-682 ISSN 0169-4332 R&D Projects: GA MŠk(CZ) LM2011021 Institutional support: RVO:61389021 Keywords : Inconel * Oxidation * High temperature * Oxygen plasma * Hydrogen plasma Subject RIV: BL - Plasma and Gas Discharge Physics OBOR OECD: Fluids and plasma physics (including surface physics) Impact factor: 2.711, year: 2014 https://www.sciencedirect.com/science/article/pii/S0169433214007119

  18. OPTIMIZATION OF CARBIDE BALL NOSE END MILL PROFILE ANGLES IN MACHINING INCONEL 718

    OpenAIRE

    Ghasem Esmati, Behrooz Arezoo*

    2017-01-01

    Cutting tools nearly make up 30% of all the manufacturing cost. Modeling and simulation of machining is essential for improving and increasing efficiency of the process. Inconel 718 alloy which is an iron-nickel based superalloy is widely used in rocket engines, turbine blades, molds and extrusion containers. The flute profile is the main part in the milling cutting tool body and has an important effect on the tool life and machining quality in milling processes. The flute profile includes ra...

  19. Surface relief evolution in cast superalloy Inconel 738LC fatigued at room temperature

    Czech Academy of Sciences Publication Activity Database

    Juliš, M.; Obrtlík, Karel; Pospíšilová, S.; Podrábský, T.

    2007-01-01

    Roč. 13, č. 1 (2007), s. 573-577 ISSN 1335-1532. [Metallography 2007. Stará Lesná, 02.05.2007-04.05.2007] R&D Projects: GA AV ČR(CZ) 1QS200410502; GA ČR GA106/07/1507 Institutional research plan: CEZ:AV0Z20410507 Keywords : Inconel 738LC * low cycle fatigue * confocal laser scanning microscopy Subject RIV: JL - Materials Fatigue, Friction Mechanics

  20. Effect of grain structure on phase transformation events in Inconel 718

    International Nuclear Information System (INIS)

    Dahotre, N.B.; McCay, M.H.; McCay, T.D.; Hubbard, C.R.; Porter, W.D.; Cavin, O.B.

    1993-01-01

    Nickel base superalloys generally obtain their maximum strength from γ'[Ni 3 (Al,Ti)] and γ double-prime[Ni 3 (Al,Ti,Nb)] age hardening precipitates. During welding the γ' precipitation is very rapid and can lead to strain age cracking, which limits weldability. Thus, the weldable superalloys are limited in their Al and Ti content and hence in their ultimate strength. One method of increasing the ultimate strength of a superalloy, while avoiding strain age cracking, is the addition of Nb. This produces Ni 3 Nb(δ), and when used in conjunction with a limited amount of γ', results in an increase in strength without strain age cracking problems. The γ double-prime does not lead to strain age cracking because its transformation kinetics are too slow for formation during ordinary welding practice. This combination of γ' and γ double-prime strengthening is incorporated into the Inconel 718 alloys. The research reported herein was undertaken to determine the time-temperature response of Inconel 718 in the as-cast, wrought and wrought-grain-grown states, using differential thermal analysis (DTA). It is essential to locate the temperature regime of each phase transformation event and to study the transformation sequence in order to tailor sound laser welding techniques for Inconel 718. In the present research, a DTA technique was employed to study both the phase transformation events and the phase transformation sequence as a function of the pre-existing condition of the alloy

  1. Mechanisms of plastic deformation (cyclic and monotonous) of Inconel X750

    International Nuclear Information System (INIS)

    Randrianarivony, H.

    1992-01-01

    Plastic deformation mechanisms under cyclic or monotonous solicitations, are analysed in function of Inconel X750 initial macrostructure. Two heat treated Inconel (first one is treated at 1366 K one hour, air cooled, aged at 977 K 20 hours, and air cooled, the second alloy is aged at 1158 K 24 hours, air cooled, aged at 977 K 20 hours, and air cooled), are characterized respectively by a fine and uniform precipitation of the γ' phase (approximative formulae: Ni 3 (Al,Ti)), and by a bimodal distribution of γ' precipitates. In both alloys, dislocations pairs (characteristic of a shearing by antiphase wall creation) are observed, and the crossing mechanism of the γ' precipitates by creation of overstructure pile defects is the same. But, glissile loops dislocations are less numerous than dislocations pairs in the first alloy, involving denser bands structure for this alloy (dislocations loops are always observed around γ' precipitates). Some comportment explications of Inconel X750 in PWR medium are given. (A.B.). refs., figs., tabs

  2. Process Capability of High Speed Micro End-Milling of Inconel 718 with Minimum Quantity Lubrication

    Science.gov (United States)

    Rahman, Mohamed Abd; Yeakub Ali, Mohammad; Rahman Shah Rosli, Abdul; Banu, Asfana

    2017-03-01

    The demand for micro-parts is expected to grow and micro-machining has been shown to be a viable manufacturing process to produce these products. These micro-products may be produced from hard-to-machine materials such as superalloys under little or no metal cutting fluids to reduce machining cost or drawbacks associated with health and environment. This project aims to investigate the capability of micro end-milling process of Inconel 718 with minimum quantity lubrication (MQL). Microtools DT-110 multi-process micro machine was used to machine 10 micro-channels with MQL and 10 more under dry condition while maintaining the same machining parameters. The width of the micro-channels was measured using digital microscope and used to determine the process capability indices, Cp and Cpk. QI Macros SPC for Excel was used to analyze the resultant machining data. The results indicated that micro end-milling process of Inconel 718 was not capable under both MQL and dry cutting conditions as indicated by the Cp values of less than 1.0. However, the use of MQL helped the process to be more stable and capable. Results obtained showed that the process variation was greatly reduced by using MQL in micro end-milling of Inconel 718.

  3. Laser cladding of Inconel 625-based composite coatings reinforced by porous chromium carbide particles

    Science.gov (United States)

    Janicki, Damian

    2017-09-01

    Inconel 625/Cr3C2 composite coatings were produced via a laser cladding process using Cr3C2 reinforcing particles presenting an open porosity of about 60%. A laser cladding system used consisted of a direct diode laser with a rectangular beam spot and the top-hat beam profile, and an off-axis powder injection nozzle. The microstructural characteristics of the coatings was investigated with the use of scanning electron microscopy and X-ray diffraction. A complete infiltration of the porous structure of Cr3C2 reinforcing particles and low degree of their dissolution have been achieved in a very narrow range of processing parameters. Crack-free composite coatings having a uniform distribution of the Cr3C2 particles and their fraction up to 36 vol% were produced. Comparative erosion tests between the Inconel 625/Cr3C2 composite coatings and the metallic Inconel 625 coatings were performed following the ASTM G 76 standard test method. It was found that the composite coatings have a significantly higher erosion resistance to that of metallic coatings for both 30° and 90° impingement angles. Additionally, the erosion performances of composite coatings were similar for both the normal and oblique impact conditions. The erosive wear behaviour of composite coatings is discussed and related to the unique microstructure of these coatings.

  4. Performance and Thrust-to-Weight Optimization of the Dual-Expander Aerospike Nozzle Upper Stage Rocket Engine

    Science.gov (United States)

    2012-06-01

    for chamber cooling jacket, structural jacket, and O2 plumbing INCONEL ® 625 (Annealed) Aluminum 7075 T6 Not compatible with O2 or H2 / Useable for...Special Metals. INCONEL (R) alloy 625 . Publication Number SMC-063. Special Metals Corporation, 2006. [20] Haynes International. "Heat-Resistant Alloy...Copper (C17000 TH04) Oxygen-Free Copper (C10100 1180 Temper) Cobalt (Forged Electrolytic) INCONEL ® 718 (Annealed & Aged) Compatible with O2 / Useable

  5. Microstructure and deformation behavior of nickel based superalloy Inconel 740 prepared by electron beam smelting

    Energy Technology Data Exchange (ETDEWEB)

    Tan, Yi, E-mail: tanyi@dlut.edu.cn; You, Xiaogang; You, Qifan; Li, Jiayan; Shi, Shuang; Li, Pengting

    2016-04-15

    Electron beam smelting (EBS) has been used to fabricate the Inconel 740 superalloy. Microstructures, hardness, and deformation characteristics of the alloy are studied. It is observed that carbides and fine secondary phase nuclei are distributed in the hot worked EBS 740 superalloy. The Ostwald ripening occurs during solution treatment and leads to aggregation of the γ′ precipitates, the size of γ′ precipitates varies from several nanometers to more than one hundred nanometers as a result. The average size of the secondary phase is < 30 nm after aging treatment and the average Vickers hardness is measured to be about 370. The critical shear stress is calculated to be 0.627 GPa with governing mechanism of shearing, causing a stronger strengthening effect than the traditionally prepared Inconel 740 superalloy. The compression behavior indicates that the EBS 740 superalloy shows higher flow stress than 740H at low Zener-Hollomon parameter, which may arise from the undissolved γ′ precipitates and higher activation energy Q. The tensile results show that the fracture surface exhibits a ductile fracture pattern, in contrast to no obvious plastic deformation on the macroscopic fracture. Crack propagation proceeds in a transgranular fracture mode with facets and voids presented on the fracture surface. - Graphical abstract: Electron beam smelting (EBS) has been used to fabricate the Inconel 740 superalloy. Microstructures, hardness, and deformation characteristics of the alloy are studied. The average size of the secondary phase is < 30 nm after aging treatment and the average Vickers hardness is measured to be about 370. The critical shear stress is calculated to be 0.627 GPa with governing mechanism of shearing, causing a stronger strengthening effect than the traditionally prepared Inconel 740 superalloy. The EBS 740 superalloy shows higher flow stress than 740H at low Zener-Hollomon parameter, which may arise from the undissolved γ′ precipitates and higher

  6. Creep-Fatigue Cracking Near the Welded Interface in Friction Welding Dissimilar Superalloys INCONEL 718 and MAR-M247

    Science.gov (United States)

    Tra, Tran Hung; Okazaki, Masakazu

    2017-08-01

    A forged INCONEL 718 and a cast MAR-M247 alloy were joined by a friction welding process. The creep-fatigue strength of this joint was investigated. The life of the joint was significantly shorter than that of the base alloys. The joint failed near the interface of the INCONEL 718 side, although the life of INCONEL 718 was longer than that of MAR-M247. To understand this behavior, the stress field in the welding was numerically analyzed using a visco-elastic model. The results suggested that triaxiality in the stress state could be promoted near the welded interface and lead to an acceleration of creep-fatigue crack nucleation.

  7. The Corrosion Rate Measurement of Inconel 690 on High Temperature andPressure by Using CMS100

    International Nuclear Information System (INIS)

    Sriyono; Febrianto

    2000-01-01

    The corrosion rate measurement of Inconel 690 on high temperature andpressure had been done. By using an Autoclave, pressure and temperature canbe simulated. The environment of this experiment is 0.1 ppm of chloridesolution, which permit to dissolved in secondary cooling of steam generator.The corrosion rate measurement was done on temperature between 150 o C and230 o C with step 10 o C. Pressure experiment is the pressure, which occurredin Autoclave. Corrosion rate is measured by CMS100. From the Tafel analysis,corrosion rate of Inconel 690 linearity increased from 6.548 x 10 -5 mpy to4.331 x 10 -4 mpy. It concludes that Inconel 690 is resist on corrosionenvironment, so it's most using on the fabrication of steam generator tubeson the advanced power plant. (author)

  8. Study of electrochemical corrosion characteristics of Inconel alloys with addition of trace elements

    Energy Technology Data Exchange (ETDEWEB)

    Kang, Sung Goon; Park, In Ho; Lee, Sang Hoon [Hanyang University, Seoul (Korea)

    2002-04-01

    Inconel alloys which have high temperature mechanical properties and corrosion resistance have been used extensively as steam generator tube of nuclear power plants. But, since environments of steam generator are high temperature and pressure, there have been many reports of the damage cases of steam generators which are made with Inconel 600. The failure through corrosion of steam generator's parts made with Inconel alloy became generally known because of IGSCC result from Cr depletion zone. Therefore, the development of materials added element which obstructs formation of Cr depletion zone on grainboundary were imminent, we intended to investigate the effects on known prevention and different prevention mechanism of corrosion according to added amount of Nb known as proper inhibitor against SCC. Specimens used to experiment were divided into heat treatment(SA and SA SEN) and added amount of Nb(0, 2, 4, 6%), when DL-EPR Tests (measurement of degree of sensitization were executed, composition of electrolyte is aqueous solution mixed 0.5M H2SO4 and 5ppm KSCN , electrolytes were aqueous solution mixed 10% NaOH on potentiodynamic and potentiostatic tests at RT and high temperature. As a result of experiment, degree of sensitization of SA heat treated specimens was lower than that of SA SEN heat treated specimens. According to added Nb, degree of sensitization of specimens over 2% Nb were similar. There is no particularly different experimental results through added element, heat treatment on potentiondynamic and potentiostatic experiments at RT and high temperature. Although heat treatment and added amount of Nb affected a little degree of grainboundary sensitization, these experimental factors didn't have effects on forming the passive film. 13 refs., 19 figs. (Author)

  9. Microstructure-sensitive flow stress modeling for force prediction in laser assisted milling of Inconel 718

    Directory of Open Access Journals (Sweden)

    Pan Zhipeng

    2017-01-01

    Full Text Available Inconel 718 is a typical hard-to-machine material that requires thermally enhanced machining technology such as laser-assisted milling. Based upon finite element analysis, this study simulates the forces in the laser-assisted milling process of Inconel 718 considering the effects of grain growth due to γ' and γ" phases. The γ" phase is unstable and becomes the δ phase, which is likely to precipitate at a temperature over 750 °C. The temperature around the center of spot in the experiments is 850 °C, so the phase transformation and grain growth happen throughout the milling process. In the analysis, this study includes the microstructure evolution while accounting for the effects of dynamic recrystallization and grain growth through the Avrami model. The grain growth reduces the yield stress and flow stress, which improves the machinability. In finite element analysis (FEA, several boundary conditions of temperature varying with time are defined to simulate the movement of laser spot, and the constitutive model is described by Johnson-Cook equation. In experiments, this study collects three sets of cutting forces and finds that the predicted values are in close agreements with measurements especially in feed direction, in which the smallest error is around 5%. In another three simulations, this study also examines the effect of laser preheating on the cutting forces by comparison with a traditional milling process without laser assist. When the laser is off, the forces increase in all cases, which prove the softening effect of laser-assisted milling. In addition, when the axial depth of milling increases, the laser has a more significant influence, especially in axial direction, in which the force with laser is more than 18% smaller than the one without laser. Overall, this study validates the influence of laser-assisted milling on Inconel 718 by predicting the cutting forces in FEA.

  10. FLiNaK compatibility studies with Inconel 600 and silicon carbide

    Energy Technology Data Exchange (ETDEWEB)

    Yoder, Graydon L., E-mail: yodergljr@ornl.gov [Oak Ridge National Laboratory, Bldg. 5700, MS 6167 Bethel Valley Rd., Oak Ridge, TN 37831 (United States); Heatherly, Dennis; Wilson, Dane [Oak Ridge National Laboratory, Bldg. 5700, MS 6167 Bethel Valley Rd., Oak Ridge, TN 37831 (United States); Caja, Mario [Electrochemical Systems, Inc. (ESI), 9320 Collingwood Rd., Knoxville, TN 37922 (United States)

    2016-10-15

    Highlights: • A versatile experimental design has been developed to examine liquid fluoride salt materials compatibility behavior. • Samples of silicon carbide and a grafoil/nickel spiral wound gasket were exposed to FLiNaK salt at 700 °C for 90 days and showed no degradation. • Alloy 600 showed material effects penetrating up to 300 μm below the salt interface after exposure to the salt for 90 days at 700 °C. • Comparison of the Alloy 600 corrosion results with existing data indicated that results were comparable to the few corrosion results available for Alloy 600. • Sapphire viewing windows incorporated in the experiment showed fogging by condensed salt components at the highest test temperatures. - Abstract: A small liquid fluoride salt test apparatus has been constructed and testing has been conducted to examine the compatibility of silicon carbide (SiC), Inconel 600 and a spiral wound gasket material in FLiNaK, the ternary eutectic alkaline metal fluoride salt mixture. These tests were conducted to evaluate materials and sealing systems that could be used in fluoride salt systems. Three months of testing at 700 °C was conducted to assure that these materials and seals would be acceptable when operating under prototypic operating conditions. The SiC specimens showed little or no change over the test period, while the spiral wound gasket material did not show any degradation except that salt might have been seeping into the outermost spirals of the gasket. The Inconel 600 specimens showed regions of voiding which penetrated the specimen surface to about 250 μm in depth. Analysis indicated that the salt had leached chrome from the Inconel surface, as was expected for this material.

  11. The effect of vacuum environment on creep rupture properties of Inconel 617 at 1000 deg C

    International Nuclear Information System (INIS)

    Ohnami, Masateru; Imamura, Riuzo

    1981-01-01

    The creep rupture strength of nickel-base superalloy in weakly acidic gas at high temperature above 1000 deg C lowers remarkably as compared with that in the atmosphere, and this problem is one of the important subjects in connection with the research and development of high temperature heat exchangers for multi-purpose high temperature gas-cooled reactor system being developed in Japan. In the case of Inconel 617, abnormal decarbonization phenomenon occurs in weakly acidic gas, and this is regarded as the cause of lowering the creep strength. In this study, the effects of the decarbonization in weak vacuum at 1000 deg C and the oxidation of Inconel 617 on its crack occurrence and propagation were clarified experimentally with notched plate test pieces. The material used was Inconel 617 nickel-base superalloy made by Huntington Alloys Inc. in the U.S. The creep rupture experiment was carried out with a simple tension creep tester. At the nominal stress of 3.5 kg/mm 2 , the creep rupture time in 0.3 Torr was the shortest when the grain size was 78 μm, and the creep rupture time increased as the grain size became larger. The creep rupture time in 0.3 Torr decreased to a half of that in the atmosphere. In 0.3 Torr, cracks occurred early, and propagated fast as compared with in the atmosphere. This is because the local creep velocity at the bottom of notches and in front of creep cracks is fast owing to the lack of protective oxide film. (Kako, I.)

  12. Influence of microstructure in corrosion behavior of an Inconel 600 commercial alloy in 0.1 M sodium thiosulfate solution

    International Nuclear Information System (INIS)

    Granados, J.; Rodriguez, F.J.; Arganis, C.

    1999-01-01

    The Inconel 600 is used in diverse components of BWR and PWR type reactors, where diverse cases of intergranular stress corrosion have been presented. It has been reported susceptibility to the corrosion of this alloy, in presence of thiosulfates, which come from the degradation of the ion exchange resins of water treatments that use the reactors. The objective of this work is to study the influence of metallurgical condition in the corrosion velocity of Inconel 600 commercial alloy, in a 0.1 M thiosulfates solution. (Author)

  13. A new stress corrosion cracking model for Inconel 600 in PWR media

    International Nuclear Information System (INIS)

    Magnin, T.

    1993-01-01

    A model of cracking in corrosion under stress, based on corrosion-plasticity interactions at cracking points, is proposed to describe the generally intergranular breakage of Inconel 600 in PWR medium. It is shown by calculation, and verified experimentally by observations in SEM, that a pseudo-intergranular breakage connected to the formation of micro facets in zigzags along the joints is possible, as well as a completely intergranular breakage. This allows us to assume that a continuity of mechanisms exists between the trans- and intergranular cracking by corrosion under material stress. (author)

  14. Cutting force response in milling of Inconel: analysis by wavelet and Hilbert-Huang Transforms

    Directory of Open Access Journals (Sweden)

    Grzegorz Litak

    Full Text Available We study the milling process of Inconel. By continuously increasing the cutting depth we follow the system response and appearance of oscillations of larger amplitude. The cutting force amplitude and frequency analysis has been done by means of wavelets and Hilbert-Huang transform. We report that in our system the force oscillations are closely related to the rotational motion of the tool and advocate for a regenerative mechanism of chatter vibrations. To identify vibrations amplitudes occurrence in time scale we apply wavelet and Hilbert-Huang transforms.

  15. Determination of Material Constitutive Laws for Inconel 718 Superalloy Under Different Strain Rates and Working Temperatures

    Science.gov (United States)

    Grzesik, W.; Niesłony, P.; Laskowski, P.

    2017-12-01

    In this paper, a special procedure for the prediction of parameters of the Johnson-Cook constitutive material models is proposed based on the experimental data and specially developed MATLAB scripts which allow advanced modeling of complex 3D response surfaces. Experimental investigations concern two various strain rates of 10-3 and 101 1/s and the testing temperature ranging from the ambient up to 700 °C. As a result, a set of mathematical equations which fit the experimental data is determined. The applicability of the experimentally derived constitutive models to the FEM modeling of real machining processes of Inconel 718 alloy is verified.

  16. Analysis of the effect on growth kinetics of gamma prima phase in Inconel 713C alloys

    International Nuclear Information System (INIS)

    Thorp, S.I.; Versaci, R.A.; Ges, A.; Palacio, H.A.

    1993-01-01

    This work shows the analysis of the effect on growth kinetics of gamma prima phase in Inconel 713C alloy of two thermic treatments. In this study, SEM are used and the results are analyzed by means of the theory developed by Lifshitz, Slyozov and Wagner (LSW theory). The findings have revealed that with such theory it is not possible to determine if the process of growth is controlled either through diffusion or through diffusion in the interface as to the time employed in the experiment (2600 hours); the time required is approximately 10000 hours. (Author)

  17. Segregation behaviour and phase developments during solidification of Inconel 625; effect of iron and carbon

    DEFF Research Database (Denmark)

    Højerslev, Christian; Tiedje, Niels; Hald, John

    2004-01-01

    to be present in the inter-dendritic material, either in an intermetallic phase ¡V commonly referred to as Laves phase or (when carbon is present) in niobium rich carbides. Accordingly, differences in composition and constitutions between ID and DC, which arise during solidification, are likely to cause...... with nickel based alloys i.e. Inconel grades. The final layer has a thickness of at least 2 mm. This layer has a dendritic morphology with a dendrite arm spacing of a few microns. In general, this combination of material and process technology provides an adequate solution. However, corrosive attacks...

  18. Small angle neutron scattering comparative investigation of Inconel 738 samples submitted to different ageing treatments

    International Nuclear Information System (INIS)

    Rogante, M.; Lebedev, V.T.

    2008-01-01

    Inconel 738 samples submitted to different annealing temperatures and ageing times have been investigated by small angle neutron scattering (SANS), with the aim to study precipitates phases microstructural evolution and material behaviour. The same material is a γ' (Ni 3 Al, Ti) precipitation hardened nickel base superalloy adopted at high temperatures in aggressive environments, and it has found applications over a very wide range of temperature. Information on the thermal treatment effects have been obtained, in particular concerning precipitate size and volume fraction distributions. The results contribute to confirm the adopted method to a level of industrial applicability in the considered sector

  19. Corrosion Resistance of Laser Clads of Inconel 625 and Metco 41C

    Science.gov (United States)

    Němeček, Stanislav; Fidler, Lukáš; Fišerová, Pavla

    The present paper explores the impact of laser cladding parameters on the corrosion behaviour of the resulting surface. Powders of Inconel 625 and austenitic Metco 41C steel were deposited on steel substrate. It was confirmed that the level of dilution has profound impact on the corrosion resistance and that dilution has to be minimized. However, the chemical composition of the cladding is altered even in the course of the cladding process, a fact which is related to the increase in the substrate temperature. The cladding process was optimized to achieve maximum corrosion resistance. The results were verified and validated using microscopic observation, chemical analysis and corrosion testing.

  20. Single-Track Melt-Pool Measurements and Microstructures in Inconel 625

    Science.gov (United States)

    Ghosh, Supriyo; Ma, Li; Levine, Lyle E.; Ricker, Richard E.; Stoudt, Mark R.; Heigel, Jarred C.; Guyer, Jonathan E.

    2018-02-01

    We use single-track laser melting experiments and simulations on Inconel 625 to estimate the dimensions and microstructure of the resulting melt pool. Our work is based on a design-of-experiments approach which uses multiple laser power and scan speed combinations. Single-track experiments generated melt pools of certain dimensions that showed reasonable agreement with our finite-element calculations. Phase-field simulations were used to predict the size and segregation of the cellular microstructure that formed along the melt-pool boundaries for the solidification conditions that changed as a function of melt-pool dimensions.

  1. Mechanical Properties and Microstructural Characterization of Aged Nickel-based Alloy 625 Weld Metal

    Science.gov (United States)

    Silva, Cleiton Carvalho; de Albuquerque, Victor Hugo C.; Miná, Emerson Mendonça; Moura, Elineudo P.; Tavares, João Manuel R. S.

    2018-03-01

    The aim of this work was to evaluate the different phases formed during solidification and after thermal aging of the as-welded 625 nickel-based alloy, as well as the influence of microstructural changes on the mechanical properties. The experiments addressed aging temperatures of 650 and 950 °C for 10, 100, and 200 hours. The samples were analyzed by electron microscopy, microanalysis, and X-ray diffraction in order to identify the secondary phases. Mechanical tests such as hardness, microhardness, and Charpy-V impact test were performed. Nondestructive ultrasonic inspection was also conducted to correlate the acquired signals with mechanical and microstructural properties. The results show that the alloy under study experienced microstructural changes when aged at 650 °C. The aging was responsible by the dissolution of the Laves phase formed during the solidification and the appearance of γ″ phase within interdendritic region and fine carbides along the solidification grain boundaries. However, when it was aged at 950 °C, the Laves phase was continuously dissolved and the excess Nb caused the precipitation of the δ-phase (Ni3Nb), which was intensified at 10 hours of aging, with subsequent dissolution for longer periods such as 200 hours. Even when subjected to significant microstructural changes, the mechanical properties, especially toughness, were not sensitive to the dissolution and/or precipitation of the secondary phases.

  2. ANALYSIS OF PITTING CORROSION ON AN INCONEL 718 ALLOY SUBMITTED TO AGING HEAT TREATMENT

    Directory of Open Access Journals (Sweden)

    Felipe Rocha Caliari

    2014-10-01

    Full Text Available Inconel 718 is one of the most important superalloys, and it is mainly used in the aerospace field on account of its high mechanical strength, good resistance to fatigue and creep, good corrosion resistance and ability to operate continuously at elevated temperatures. In this work the resistance to pitting corrosion of a superalloy, Inconel 718, is analyzed before and after double aging heat treatment. The used heat treatment increases the creep resistance of the alloy, which usually is used up to 0.6 Tm. Samples were subjected to pitting corrosion tests in chloride-containing aqueous solution, according to ASTM-F746-04 and the procedure described by Yashiro et al. The results of these trials show that after heat treatment the superalloy presents higher corrosion resistance, i.e., the pitting corrosion currents of the as received surfaces are about 6 (six times bigger (~0.15 mA than those of double aged surfaces (~0.025 mA.

  3. Development and Characterization of a Metal Injection Molding Bio Sourced Inconel 718 Feedstock Based on Polyhydroxyalkanoates

    Directory of Open Access Journals (Sweden)

    Alexandre Royer

    2016-04-01

    Full Text Available The binder plays the most important role in the metal injection molding (MIM process. It provides fluidity of the feedstock mixture and adhesion of the powder to keep the molded shape during injection molding. The binder must provide strength and cohesion for the molded part and must be easy to remove from the molded part. Moreover, it must be recyclable, environmentally friendly and economical. Also, the miscibility between polymers affects the homogeneity of the injected parts. The goal of this study is to develop a feedstock of superalloy Inconel 718 that is environmentally friendly. For these different binders, formulations based on polyethylene glycol (PEG, because of his water solubility property, and bio sourced polymers were studied. Polyhydroxyalkanoates (PHA were investigated as a bio sourced polymer due to its miscibility with the PEG. The result is compared to a standard formulation using polypropylene (PP. The chemical and rheological behavior of the binder formulation during mixing, injection and debinding process were investigated. The feedstock was characterized in the same way as the binders and the interactions between the powder and the binders were also studied. The results show the well adapted formulation of polymer binder to produce a superalloy Inconel 718 feedstock.

  4. Mechanical Behaviour of Inconel 718 Thin-Walled Laser Welded Components for Aircraft Engines

    Directory of Open Access Journals (Sweden)

    Enrico Lertora

    2014-01-01

    Full Text Available Nickel alloys are very important in many aerospace applications, especially to manufacture gas turbines and aero engine components, where high strength and temperature resistance are necessary. These kinds of alloys have to be welded with high energy density processes, in order to preserve their high mechanical properties. In this work, CO2 laser overlap joints between Inconel 718 sheets of limited thickness in the absence of postweld heat treatment were made. The main application of this kind of joint is the manufacturing of a helicopter engine component. In particular the aim was to obtain a specific cross section geometry, necessary to overcome the mechanical stresses found in these working conditions without failure. Static and dynamic tests were performed to assess the welds and the parent material fatigue life behaviour. Furthermore, the life trend was identified. This research pointed out that a full joint shape control is possible by choosing proper welding parameters and that the laser beam process allows the maintenance of high tensile strength and ductility of Inconel 718 but caused many liquation microcracks in the heat affected zone (HAZ. In spite of these microcracks, the fatigue behaviour of the overlap welds complies with the technical specifications required by the application.

  5. Experimental study of surface integrity and fatigue life in the face milling of inconel 718

    Science.gov (United States)

    Wang, Xiangyu; Huang, Chuanzhen; Zou, Bin; Liu, Guoliang; Zhu, Hongtao; Wang, Jun

    2017-12-01

    The Inconel 718 alloy is widely used in the aerospace and power industries. The machining-induced surface integrity and fatigue life of this material are important factors for consideration due to high reliability and safety requirements. In this work, the milling of Inconel 718 was conducted at different cutting speeds and feed rates. Surface integrity and fatigue life were measured directly. The effects of cutting speed and feed rate on surface integrity and their further influences on fatigue life were analyzed. Within the chosen parameter range, the cutting speed barely affected the surface roughness, whereas the feed rate increased the surface roughness through the ideal residual height. The surface hardness increased as the cutting speed and feed rate increased. Tensile residual stress was observed on the machined surface, which showed improvement with the increasing feed rate. The cutting speed was not an influencing factor on fatigue life, but the feed rate affected fatigue life through the surface roughness. The high surface roughness resulting from the high feed rate could result in a high stress concentration factor and lead to a low fatigue life.

  6. Experimental Investigation Nano Particles Influence in NPMEDM to Machine Inconel 800 with Electrolyte Copper Electrode

    Science.gov (United States)

    Karunakaran, K.; Chandrasekaran, M.

    2017-05-01

    The recent technology of machining hard materials is Powder mix dielectric electrical Discharge Machining (PMEDM). This research investigates nano sized (about 5Nm) powders influence in machining Inconel 800 nickel based super alloy. This work is motivated for a practical need for a manufacturing industry, which processes various kinds of jobs of Inconel 800 material. The conventional EDM machining also considered for investigation for the measure of Nano powders performances. The aluminum, silicon and multi walled Carbon Nano tubes powders were considered in this investigation along with pulse on time, pulse of time and input current to analyze and optimize the responses of Material Removal Rate, Tool Wear Rate and surface roughness. The Taguchi general Full Factorial Design was used to design the experiments. The most advance equipments employed in conducting experiments and measuring equipments to improve the accuracy of the result. The MWCNT powder mix was out performs than other powders which reduce 22% to 50% of the tool wear rate, gives the surface roughness reduction from 29.62% to 41.64% and improved MRR 42.91% to 53.51% than conventional EDM.

  7. Control of microstructure and mechanical properties of laser solid formed Inconel 718 superalloy by electromagnetic stirring

    Science.gov (United States)

    Liu, Fencheng; Cheng, Hongmao; Yu, Xiaobin; Yang, Guang; Huang, Chunping; Lin, Xin; Chen, Jing

    2018-02-01

    The coarse columnar grains and special interface in laser solid formed (LSFed) Inconel 718 superalloy workpieces seriously affect their mechanical properties. To improve the microstructure and mechanical properties of LSFed Inconel 718 superalloy, electromagnetic stirring (EMS) was introduced to alter the solidification process of the molten pool during LSF. The results show that EMS could not completely eliminate the epitaxially growing columnar grains, however, the strong convection of liquid metals can effectively influence the solid-liquid interface growing mode. The segregation of alloying elements on the front of solid-liquid interface is inhibited and the degree of constitutional supercooling decreases correspondingly. Comparing the microstructures of samples formed under different process parameters, the size and amount of the γ+Laves eutectic phases formed in interdendritic area decrease along with the increasing magnetic field intensity, resulting in more uniformly distributed alloying elements. The residual stress distribution is proved to be more uniform, which is beneficial to the grain refinement after recrystallilzaiton. Mechanical properties testing results show an improvement of 100 MPa in tensile strength and 22% in elongation was obtained after EMS was used. The high cycle fatigue properties at room temperature was also improved from 4.09 × 104 cycles to 8.21 × 104 cycles for the as-deposited samples, and from 5.45 × 104 cycles to 12.73 × 104 cycles for the heat treated samples respectively.

  8. Investigating the Effect of Approach Angle and Nose Radius on Surface Quality of Inconel 718

    Science.gov (United States)

    Kumar, Sunil; Singh, Dilbag; Kalsi, Nirmal S.

    2017-11-01

    This experimental work presents a surface quality evaluation of a Nickel-Cr-Fe based Inconel 718 superalloy, which has many applications in the aero engine and turbine components. However, during machining, the early wear of tool leads to decrease in surface quality. The coating on cutting tool plays a significant role in increasing the wear resistance and life of the tool. In this work, the aim is to study the surface quality of Inconel 718 with TiAlN-coated carbide tools. Influence of various geometrical parameters (tool nose radius, approach angle) and machining variables (cutting velocity, feed rate) on the quality of machined surface (surface roughness) was determined by using central composite design (CCD) matrix. The mathematical model of the same was developed. Analysis of variance was used to find the significance of the parameters. Results showed that the tool nose radius and feed were the main active factors. The present experiment accomplished that TiAlN-coated carbide inserts result in better surface quality as compared with uncoated carbide inserts.

  9. Microstructure Stability of Inconel 740H Alloy After Long Term Exposure at 750℃

    Directory of Open Access Journals (Sweden)

    DANG Ying-ying

    2016-09-01

    Full Text Available Unstressed exposure tests of Inconel 740H alloy tube were carried out at 750℃ for 500-3000h. The microstructure evolution and microhardness were studied by means of thermodynamic simulation, OM, FEG-SEM and microhardness testing. The results show that the tube is qualified if both chemical composition and tensile properties of the as-received alloy meet the corresponding requirements of ASME. After long term exposure, the main precipitates are γ' and M23C6, and no η and σ phase. With the prolonging of exposure time, the coarsening of γ' becomes faster and the law of relationship between the radius of γ' and time accords with LSW Ostwald ripening law; meanwhile, the change in size of M23C6 is not so obvious. During the whole process, microhardness increases firstly and then decreases, but the fluctuation is slight. The changes of microstructure and hardness indicate that, after long time exposure, the domestic Inconel 740H has good stability and can be used for further carrying out the investigation on the mechanical property of creep-rupture.

  10. An experimental assessment on the performance of different lubrication techniques in grinding of Inconel 751.

    Science.gov (United States)

    Balan, A S S; Vijayaraghavan, L; Krishnamurthy, R; Kuppan, P; Oyyaravelu, R

    2016-09-01

    The application of emulsion for combined heat extraction and lubrication requires continuous monitoring of the quality of emulsion to sustain a desired grinding environment; this is applicable to other grinding fluids as well. Thus to sustain a controlled grinding environment, it is necessary to adopt an effectively lubricated wheel-work interface. The current study was undertaken to assess experimentally the ​ effects of different grinding environments such as dry, minimum quantity lubrication (MQL) and Cryo-MQL on performance, such as grinding force, temperature, surface roughness and chip morphology on Inconel 751, a higher heat resistance material posing thermal problems and wheel loading. The results show that grinding with the combination of both liquid nitrogen (LN2) and MQL lowers temperature, cutting forces, and surface roughness as compared with MQL and dry grinding. Specific cutting energy is widely used as an inverse measure of process efficiency in machining. It is found from the results that specific cutting energy of Cryo-MQL assisted grinding is 50-65% lower than conventional dry grinding. The grindability of Inconel 751 superalloy can be enhanced with Cryo-MQL condition.

  11. An experimental assessment on the performance of different lubrication techniques in grinding of Inconel 751

    Directory of Open Access Journals (Sweden)

    A.S.S. Balan

    2016-09-01

    Full Text Available The application of emulsion for combined heat extraction and lubrication requires continuous monitoring of the quality of emulsion to sustain a desired grinding environment; this is applicable to other grinding fluids as well. Thus to sustain a controlled grinding environment, it is necessary to adopt an effectively lubricated wheel-work interface. The current study was undertaken to assess experimentally the ​ effects of different grinding environments such as dry, minimum quantity lubrication (MQL and Cryo-MQL on performance, such as grinding force, temperature, surface roughness and chip morphology on Inconel 751, a higher heat resistance material posing thermal problems and wheel loading. The results show that grinding with the combination of both liquid nitrogen (LN2 and MQL lowers temperature, cutting forces, and surface roughness as compared with MQL and dry grinding. Specific cutting energy is widely used as an inverse measure of process efficiency in machining. It is found from the results that specific cutting energy of Cryo-MQL assisted grinding is 50–65% lower than conventional dry grinding. The grindability of Inconel 751 superalloy can be enhanced with Cryo-MQL condition.

  12. Multi-criteria decision making in the selection of machining parameters for Inconel 718

    Energy Technology Data Exchange (ETDEWEB)

    Thirumalai, R. [SNS College of Technology, Coimbatore (India); Senthilkumaar, J. S. [Bharathithasan Engineering College, Nattrampalli (India)

    2013-04-15

    Taguchi's methods and design of experiments are invariably used and adopted as quality improvement techniques in several manufacturing industries as tools for offline quality control. These methods optimize single-response processes. However, Taguchi's method is not appropriate for optimizing a multi-response problem. In other situations, multi-responses need to be optimized simultaneously. This paper presents multi-response optimization techniques. A set of non-dominated solutions are obtained using non-sorted genetic algorithm for multi-objective functions. Multi-criteria decision making (MCDM) is proposed in this work for selecting a single solution from nondominated solutions. This paper addresses a new method of MCDM concept based on technique for order preference by similarity to ideal solution (TOPSIS). TOPSIS determines the shortest distance to the positive-ideal solution and the greatest distance from the negative-ideal solution. This work involves the high-speed machining of Inconel 718 using carbide cutting tool with six objective functions that are considered as attributes against the process variables of cutting speed, feed, and depth of cut. The higher-ranked solution is selected as the best solution for the machining of Inconel 718 in its respective environment.

  13. Laser post-processing of Inconel 625 made by selective laser melting

    Science.gov (United States)

    Witkin, David; Helvajian, Henry; Steffeney, Lee; Hansen, William

    2016-04-01

    The effect of laser remelting of surfaces of as-built Selective Laser Melted (SLM) Inconel 625 was evaluated for its potential to improve the surface roughness of SLM parts. Many alloys made by SLM have properties similar to their wrought counterparts, but surface roughness of SLM-made parts is much higher than found in standard machine shop operations. This has implications for mechanical properties of SLM materials, such as a large debit in fatigue properties, and in applications of SLM, where surface roughness can alter fluid flow characteristics. Because complexity and netshape fabrication are fundamental advantages of Additive Manufacturing (AM), post-processing by mechanical means to reduce surface roughness detracts from the potential utility of AM. Use of a laser to improve surface roughness by targeted remelting or annealing offers the possibility of in-situ surface polishing of AM surfaces- the same laser used to melt the powder could be amplitude modulated to smooth the part during the build. The effects of remelting the surfaces of SLM Inconel 625 were demonstrated using a CW fiber laser (IPG: 1064 nm, 2-50 W) that is amplitude modulated with a pulse profile to induce remelting without spallation or ablation. The process achieved uniform depth of melting and improved surface roughness. The results show that with an appropriate pulse profile that meters the heat-load, surface features such as partially sintered powder particles and surface connected porosity can be mitigated via a secondary remelting/annealing event.

  14. Effect of Powder-Suspended Dielectric on the EDM Characteristics of Inconel 625

    Science.gov (United States)

    Talla, Gangadharudu; Gangopadhyay, S.; Biswas, C. K.

    2016-02-01

    The current work attempts to establish the criteria for powder material selection by investigating the influence of various powder-suspended dielectrics and machining parameters on various EDM characteristics of Inconel 625 (a nickel-based super alloy) which is nowadays regularly used in aerospace, chemical, and marine industries. The powders include aluminum (Al), graphite, and silicon (Si) that have significant variation in their thermo-physical characteristics. Results showed that powder properties like electrical conductivity, thermal conductivity, density, and hardness play a significant role in changing the machining performance and the quality of the machined surface. Among the three powders, highest material removal rate was observed for graphite powder due to its high electrical and thermal conductivities. Best surface finish and least radial overcut (ROC) were attained using Si powder. Maximum microhardness was found for Si due to its low thermal conductivity and high hardness. It is followed by graphite and aluminum powders. Addition of powder to the dielectric has increased the crater diameter due to expansion of plasma channel. Powder-mixed EDM (PMEDM) was also effective in lowering the density of surface cracks with least number of cracks obtained with graphite powder. X-ray diffraction analysis indicated possible formation of metal carbides along with grain growth phenomenon of Inconel 625 after PMEDM.

  15. Low Cycle Fatigue Behavior of Cast Superalloy Inconel 713LC with Al Coating at 800 °C

    Czech Academy of Sciences Publication Activity Database

    Obrtlík, Karel; Pospíšilová, S.; Juliš, M.; Podrábský, T.; Polák, Jaroslav

    452-453, - (2011), s. 265-268 ISSN 1013-9826. [Advances in Fracture and Damage Mechanics IX. Nagasaki, 20.09.2010-22.09.2010] Institutional research plan: CEZ:AV0Z20410507 Keywords : High temperature fatigue * diffusion coating * Inconel 713LC Subject RIV: JL - Materials Fatigue, Friction Mechanics

  16. Response surface modelling of tool electrode wear rate and material removal rate in micro electrical discharge machining of Inconel 718

    DEFF Research Database (Denmark)

    Puthumana, Govindan

    2017-01-01

    conductivity and high strength causing it extremely difficult tomachine. Micro-Electrical Discharge Machining (Micro-EDM) is a non-conventional method that has a potential toovercome these restrictions for machining of Inconel 718. Response Surface Method (RSM) was used for modelling thetool Electrode Wear...

  17. Response surface modelling of tool electrode wear rate and material removal rate in micro electrical discharge machining of Inconel 718

    DEFF Research Database (Denmark)

    Puthumana, Govindan

    2017-01-01

    Inconel 718 is a corrosion-resistant and high strength nickel-based alloy with wide range of applications includingcomponents for cryogenic tankage, liquid fueled rockets and casings for aircraft engines. The material is characterizedby high hardness, high temperature strength, low thermal...

  18. Microstructural and Mechanical Study of Inconel 625 – Tungsten Carbide Composite Coatings Obtained by Powder Laser Cladding

    Directory of Open Access Journals (Sweden)

    Huebner J.

    2017-06-01

    Full Text Available This study focuses on the investigation of fine (~0.54 μm tungsten carbide particles effect on structural and mechanical properties of laser cladded Inconel 625-WC composite. Three powder mixtures with different Inconel 625 – WC weight ratio (10, 20 and 30 weight % of WC were prepared. Coatings were made using following process parameters: laser beam diameter ø ≈ 500 μm, powder feeder rotation speed – 7 m/min, scanning velocity – 10 m/min, laser power – 220 W changed to 320 W, distance between tracks – 1 mm changed to 0.8 mm. Microstructure and hardness were investigated. Coatings produced by laser cladding were crack and pore free, chemically and structurally homogenous. High cooling rate during cladding process resulted in fine microstructure of material. Hardness improved with addition of WC from 396.3 ±10.5 HV for pure Inconel 625, to 469.9 ±24.9 HV for 30 weight % of WC. Tungsten carbide dissolved in Inconel 625 which allowed formation of intergranular eutectic that contains TCP phases.

  19. Microstructure and Properties of the Ti6Al4V/Inconel 625 Bimetal Obtained by Explosive Joining

    Science.gov (United States)

    Topolski, Krzysztof; Szulc, Zygmunt; Garbacz, Halina

    2016-08-01

    The study is concerned with the bimetallic plate composed of the Ti6Al4V and Inconel 625 alloys. The alloys were joined together using the explosive method with the aim to produce a bimetallic joint. The structure and the mechanical properties of the as-received raw Ti6Al4V and Inconel 625 alloys, the Ti6Al4V/Inconel 625 joint, and the joint after annealing (600 °C for 1 h) were examined. The samples observations were performed using a light microscope and a scanning electron microscope. The mechanical properties were estimated by microhardness measurements, tensile tests, and three-point bending tests. Moreover, the deformation strengthening of the metals and the strength of the joint were analyzed. The explosive process resulted in a good quality bimetallic joint. Both sheets were deformed plastically and the joint surface between the alloys had a wavy shape. In the area of the joint surface, the hardness was increased. For example, the annealing at 600 °C for 1 h resulted in changes of the microhardness in the entire volume of the samples and in changes of the morphology of the joint surface. In three-point bending tests, the samples were examined in two opposite positions (Ti6Al4V on the top or Inconel 625 on the top). The results indicated to depend on the position in which the sample was tested.

  20. Material characterization of Inconel 718 from free bulging test at high temperature

    Energy Technology Data Exchange (ETDEWEB)

    Yoo, Joon Tae; Yoon, Jong Hoon; Lee, Ho Sung [Korea Aerospace Research Institute, Daejeon (Korea, Republic of); Youn, Sung Kie [Korea Advanced Institute of Science and Technology, Daejeon (Korea, Republic of)

    2012-07-15

    Macroscopic superplastic behavior of metallic or non metallic materials is usually represented by the strain rate sensitivity, and it can be determined by tensile tests in uniaxial stress state and bulging tests in multi axial stress state, which is the actual hot forming process. And macroscopic behavior of Non SPF grade materials could be described in a similar way as that of superplastic materials, including strain hardening, cavity and so on. In this study, the material characterization of non SPF grade Inconel 718 has been carried out to determine the material parameters for flow stress throughout free bulging test under constant temperature. The measured height of bulged plate during the test was used for estimation of strain rate sensitivity, strain hardening index and cavity volume fraction with the help of numerical analysis. The bulged height obtained from the simulation showed good agreement with the experimental findings. The effects of strain hardening and cavity volume fraction factor for flow stress were also compared.

  1. Effect of microstructure on properties of friction stir welded Inconel Alloy 600

    International Nuclear Information System (INIS)

    Sato, Y.S.; Arkom, P.; Kokawa, H.; Nelson, T.W.; Steel, R.J.

    2008-01-01

    Friction stir welding (FSW) has been widely used to metals with moderate melting temperatures, primarily Al alloys. Recently, tool materials that withstand high stresses and temperatures necessary for FSW of materials with high melting temperatures have been developed. In the present study, polycrystalline cubic boron nitride (PCBN) tool was used for partially penetrated FSW of Inconel Alloy 600, and a defect-free weld was successfully produced. Microstructural characteristics, mechanical and corrosion properties in the weld were examined. The weld had better mechanical properties than the base material due to formation of fine grain structure in the stir zone, but exhibited slightly the lower corrosion resistance in a part of the stir zone and heat-affected zone (HAZ)

  2. Stability of γ' and γ'' in inconel 706 under neutron irradiation

    International Nuclear Information System (INIS)

    Thomas, L.E.

    1980-01-01

    Inconel 706, a commercial γ'-γ'' hardenable Fe-Ni-Cr base superalloy was examined by transmission electron microscopy after neutron irradiation up to 15 x 10 22 n/cm 2 , E > 0.1 MeV, at 400 to 735 0 C. Compared with other γ'-hardened superalloys, this alloy is exceptionally resistant to irradiation-induced swelling and creep. Phase instabilities found after irradiation include the replacement of γ'' by γ' at 400 to 500 0 C, and redistribution of γ' and γ'' to irradiation-induced dislocations at 550 to 650 0 C. These instabilities are shown to result from segregation of nickel and niobium to point defect sinks. The dislocations formed during irradiation are extrinsic Frank partial loops which grow within γ'; stacking faults produced by growth of these dislocations are identifical to thin sheets of eta-phase

  3. Modeling of precipitation and Cr depletion profiles of Inconel 600 during heat treatments and LSM procedure

    Energy Technology Data Exchange (ETDEWEB)

    Bao Gang [Department of Mechanical System Engineering, Hiroshima University, 1-4-1 Higashi-Hiroshima, Hiroshima (Japan); Shinozaki, Kenji [Department of Mechanical System Engineering, Hiroshima University, 1-4-1 Higashi-Hiroshima, Hiroshima (Japan)]. E-mail: kshino@hiroshima-u.ac.jp; Inkyo, Muneyuki [Department of Mechanical System Engineering, Hiroshima University, 1-4-1 Higashi-Hiroshima, Hiroshima (Japan); Miyoshi, Tomohisa [Department of Mechanical System Engineering, Hiroshima University, 1-4-1 Higashi-Hiroshima, Hiroshima (Japan); Yamamoto, Motomichi [Department of Mechanical System Engineering, Hiroshima University, 1-4-1 Higashi-Hiroshima, Hiroshima (Japan); Mahara, Yoichi [Babcock-Hitachi K.K., 3-36 Takara-machi, Kure, Hiroshima (Japan); Watanabe, Hiroshi [Babcock-Hitachi K.K., 3-36 Takara-machi, Kure, Hiroshima (Japan)

    2006-08-10

    A model based on the thermodynamic and kinetic was conducted to simulate the Cr depletion profiles near the grain boundary in Inconel 600 during the heat treatments and laser surface melting (LSM) process using Thermo-Calc and Dictra code. Based on the good agreement of Cr concentration distribution during heat treatments measured by experiments, the microsegregation of Cr induced by cellular microstructure formed during the LSM process was also modeled. The Cr depletion profile was evaluated using the Cr depletion area below the critical Cr concentration for intergranular cracking/intergranular stress corrosion cracking (IGC/IGSCC) susceptibility (8 mass%). Comparing with the result of Streicher test, the Cr depletion area calculated showed good coherence with the IGC/IGSCC susceptibility. The sample after SR + LTS treatment with the largest Cr depletion area showed the worst IGC/IGSCC resistance, while, the sample after LSM process with the smaller Cr depletion area showed the excellent IGC/IGSCC resistance.

  4. Effect of the Cutting Tool Geometry on the Tool Wear Resistance When Machining Inconel 625

    Directory of Open Access Journals (Sweden)

    Tomáš Zlámal

    2017-12-01

    Full Text Available The paper deals with the design of a suitable cutting geometry of a tool for the machining of the Inconel 625 nickel alloy. This alloy is among the hard-to-machine refractory alloys that cause very rapid wear on cutting tools. Therefore, SNMG and RCMT indexable cutting insert were used to machine the alloy. The selected insert geometry should prevent notch wear and extend tool life. The alloy was machined under predetermined cutting conditions. The angle of the main edge and thus the size and nature of the wear changed with the depth of the material layer being cut. The criterion for determining a more suitable cutting geometry was the tool’s durability and the roughness of the machined surface.

  5. Evaluation of surface integrity of WEDM processed inconel 718 for jet engine application

    Science.gov (United States)

    Sharma, Priyaranjan; Tripathy, Ashis; Sahoo, Narayan

    2018-03-01

    A unique superalloy, Inconel 718 has been serving for aerospace industries since last two decades. Due to its attractive properties such as high strength at elevated temperature, improved corrosion and oxidation resistance, it is widely employed in the manufacturing of jet engine components. These components require complex shape without affecting the parent material properties. Traditional machining methods seem to be ineffective to fulfil the demand of aircraft industries. Therefore, an advanced feature of wire electrical discharge machining (WEDM) has been utilized to improve the surface features of the jet engine components. With the help of trim-offset technology, it became possible to achieve considerable amount of residual stresses, lower peak to valley height, reduced density of craters and micro globules, minimum hardness alteration and negligible recast layer formation.

  6. Intercrystalline Stress Corrosion of Inconel 600 Inspection Tubes in the Aagesta Reactor

    Energy Technology Data Exchange (ETDEWEB)

    Groenwall, B.; Ljungberg, L.; Huebner, W.; Stuart, W.

    1966-08-15

    Intercrystalline stress corrosion cracking has occurred in the Aagesta reactor in three so-called inspection tubes made of Inconel 600. The tubes had been exposed to 217 deg C light water, containing 1-4 ppm LiOH (later KOH) but only small amounts of oxygen, chloride and other impurities. Some of the circumferential cracks developed in or at crevices on the outside surface. At these positions constituents dissolved in the water may have concentrated. The crevices are likely to have contained a gas phase, mainly nitrogen. Local boiling in the crevices may also have occurred. Some few cracks were also found outside the crevice region. Irradiation effects can be neglected. No surface contamination could be detected except for a very minor fluoride content (1 {mu}g/cm{sup 2}). The failed tubes had been subjected to high stresses, partly remaining from milling, partly induced by welding operations. The possibility that stresses slightly above the 0.2 per cent offset yield strength have occurred at the operating temperature cannot be excluded. The cracked tube material contained a large amount of carbide particles and other precipitates, both at grain boundaries and in the interior of grains. The particles appeared as stringers in circumferential zones. Zones depleted in precipitates were found along grain boundaries. The failed tube turned out to have an unusually high mechanical strength, likely due to a combination of some kind of ageing process and cold work (1.0 - 1.3 per cent plastic strain). Laboratory exposures of stressed surplus material in high purity water and in 1 M LiOH at 220 deg C showed some pitting but no cracking after 6800 h and 5900 h respectively. Though the encountered failures may have developed because of influence of some few or several of the above-mentioned detrimental factors, the actual cause cannot be stated with certainty. In the literature information is given concerning intercrystalline stress corrosion cracking of Inconel 600 both in

  7. Intercrystalline Stress Corrosion of Inconel 600 Inspection Tubes in the Aagesta Reactor

    International Nuclear Information System (INIS)

    Groenwall, B.; Ljungberg, L.; Huebner, W.; Stuart, W.

    1966-08-01

    Intercrystalline stress corrosion cracking has occurred in the Aagesta reactor in three so-called inspection tubes made of Inconel 600. The tubes had been exposed to 217 deg C light water, containing 1-4 ppm LiOH (later KOH) but only small amounts of oxygen, chloride and other impurities. Some of the circumferential cracks developed in or at crevices on the outside surface. At these positions constituents dissolved in the water may have concentrated. The crevices are likely to have contained a gas phase, mainly nitrogen. Local boiling in the crevices may also have occurred. Some few cracks were also found outside the crevice region. Irradiation effects can be neglected. No surface contamination could be detected except for a very minor fluoride content (1 μg/cm 2 ). The failed tubes had been subjected to high stresses, partly remaining from milling, partly induced by welding operations. The possibility that stresses slightly above the 0.2 per cent offset yield strength have occurred at the operating temperature cannot be excluded. The cracked tube material contained a large amount of carbide particles and other precipitates, both at grain boundaries and in the interior of grains. The particles appeared as stringers in circumferential zones. Zones depleted in precipitates were found along grain boundaries. The failed tube turned out to have an unusually high mechanical strength, likely due to a combination of some kind of ageing process and cold work (1.0 - 1.3 per cent plastic strain). Laboratory exposures of stressed surplus material in high purity water and in 1 M LiOH at 220 deg C showed some pitting but no cracking after 6800 h and 5900 h respectively. Though the encountered failures may have developed because of influence of some few or several of the above-mentioned detrimental factors, the actual cause cannot be stated with certainty. In the literature information is given concerning intercrystalline stress corrosion cracking of Inconel 600 both in caustic

  8. Effect of machining parameters on surface finish of Inconel 718 in end milling

    Directory of Open Access Journals (Sweden)

    Sarkar Bapi

    2017-01-01

    Full Text Available Surface finish is an important criteria in machining process and selection of proper machining parameters is important to obtain good surface finish. In the present work effects of the machining parameters in end milling of Inconel 718 were investigated. Central composite design was used to design the total number of experiments. A Mathematical model for surface roughness has been developed using response surface methodology. In this study, the influence of cutting parameters such as cutting speed, feed rate and depth of cut on surface roughness was analyzed. The study includes individual effect of cutting parameters on surface roughness as well as their interaction. The analysis of variance (ANOVA was employed to find the validity of the developed model. The results show that depth of cut mostly affected the surface roughness. It is also observed that surface roughness values are comparable in both dry and wet machining conditions.

  9. Calorimetric and transport properties of Zircalloy 2, Zircalloy 4, and Inconel 625

    International Nuclear Information System (INIS)

    Maglic, K.D.; Perovic, N.Lj.; Stanimirovic, A.M.

    1994-01-01

    This paper presents the measurements and the results on thermal and electrical transport properties of three nuclear reactor cladding materials: Zircalloy 2, Zircalloy 4, and Inconel 625. Study of these materials constituted a part of the IAEA coordinated research program aimed at the generation and establishment of a reliable and complete database of the thermal properties of reactor materials. Measured properties include thermal diffusivity, specific heat, and electrical resistivity. Thermal diffusivity was measured by the laser pulse technique. Specific heat and electrical resistivity were measured using a millisecond-resolution direct electrical pulse heating technique. Thermal conductivity was computed from the experimentally determined thermal diffusivity and specific heat functions and the room temperature density values. Measurements were performed in the 20 to 1500 degrees C temperature range, depending on the material and property concerned

  10. Thermal expansion studies on Inconel-600[reg] by high temperature X-ray diffraction

    International Nuclear Information System (INIS)

    Raju, S.; Sivasubramanian, K.; Divakar, R.; Panneerselvam, G.; Banerjee, A.; Mohandas, E.; Antony, M.P.

    2004-01-01

    The lattice thermal expansion characteristics of Inconel-600[reg] have been studied by high temperature X-ray diffraction (HT-XRD) technique in the temperature range 298-1200 K. Altogether four experimental runs were conducted on thin foils of about 75-100 μm thickness. The diffraction profiles have been accurately calibrated to offset the shift in 2θ values introduced by sample buckling at elevated temperatures. The corrected lattice parameter data have been used to estimate the instantaneous and mean linear thermal expansion coefficients as a function of temperature. The thermal expansion values estimated in the present study show a fair degree of agreement with other existing dilatometer based bulk thermal expansion estimates. The lattice parameter for this alloy at 300 K is found to be 0.3549(1) nm. The mean linear thermal expansivity is found to be 11.4 x 10 -6 K -1

  11. Investigation on edge joints of Inconel 625 sheets processed with laser welding

    Science.gov (United States)

    Caiazzo, F.; Alfieri, V.; Cardaropoli, F.; Sergi, V.

    2017-08-01

    Laser welding of Inconel 625 edge joint beads in square groove configuration was investigated. The use of different weld geometries in new aerospace solutions explains research on edge joints. A structured plan was carried out in order to characterize the process defining the influence of laser power and welding speed and to study possible interactions among the governing factors. As weld pool protection is crucial in order to obtain sound joints when processing superalloys, a special glove box for gas supply was designed to upgrade the welding head. Welded joints were characterized referring to bead profile, microstructure and X-rays. It was found that heat input plays an important role as it affects welding stability, porosity content and bead shape. Results suggest operating with low values of heat input to reduce porosity and guarantee stable bead conformation. Furthermore, a decrease in the grain size has been observed as a consequence of decreasing heat input.

  12. Supplementary Microstructural Features Induced During Laser Surface Melting of Thermally Sprayed Inconel 625 Coatings

    Science.gov (United States)

    Ahmed, Nauman; Voisey, K. T.; McCartney, D. G.

    2014-02-01

    Laser surface melting of thermally sprayed coatings has the potential to enhance their corrosion properties by incorporating favorable microstructural changes. Besides homogenizing the as-sprayed structure, laser melting may induce certain microstructural modifications (i.e., supplementary features) in addition to those that directly improve the corrosion performance. Such features, being a direct result of the laser treatment process, are described in this paper which is part of a broader study in which high velocity oxy-fuel sprayed Inconel 625 coatings on mild-steel substrates were treated with a diode laser and the modified microstructure characterized using optical and scanning electron microscopy and x-ray diffraction. The laser treated coating features several different zones, including a region with a microstructure in which there is a continuous columnar dendritic structure through a network of retained oxide stringers.

  13. Multiple performance optimization of electrochemical drilling of Inconel 625 using Taguchi based Grey Relational Analysis

    Directory of Open Access Journals (Sweden)

    N. Manikandan

    2017-04-01

    Full Text Available In this present investigation, a multi performance characteristics optimization based on Taguchi approach with Grey Relational Analysis (GRA is proposed for Electrochemical Drilling process on Inconel 625 material which is used for marine, nuclear, aerospace applications, especially in corrosive environments. Experimental runs have been planned as per Taguchi’s principle with three input machining variables such as feed rate, flow rate of electrolyte and concentration of electrolyte. Besides the material removal rate and surface roughness, the geometric measures such as overcut, form and orientation tolerance are included as performance measures in this investigation. Outcomes of the analysis show that the feed rate is the predominant variable for the desired performance characteristics. On establishing the desired performance measures and multiple regression models are developed to be used as predictive tools. The confirmation test also conducted to validate the results attained by GRA approach and affirmed that there is considerable improvement with the help of proposed approach.

  14. Chatter identification in milling of Inconel 625 based on recurrence plot technique and Hilbert vibration decomposition

    Directory of Open Access Journals (Sweden)

    Lajmert Paweł

    2018-01-01

    Full Text Available In the paper a cutting stability in the milling process of nickel based alloy Inconel 625 is analysed. This problem is often considered theoretically, but the theoretical finding do not always agree with experimental results. For this reason, the paper presents different methods for instability identification during real machining process. A stability lobe diagram is created based on data obtained in impact test of an end mill. Next, the cutting tests were conducted in which the axial cutting depth of cut was gradually increased in order to find a stability limit. Finally, based on the cutting force measurements the stability estimation problem is investigated using the recurrence plot technique and Hilbert vibration decomposition method.

  15. Combination of Ultrasonic Vibration and Cryogenic Cooling for Cutting Performance Improvement of Inconel 718 Turning

    Science.gov (United States)

    Lin, S. Y.; Chung, C. T.; Cheng, Y. Y.

    2011-01-01

    The main objective of this study is to develop a thermo-elastic-plastic coupling model, based on a combination skill of ultrasonically assisted cutting and cryogenic cooling, under large deformation for Inconel 718 alloy machining process. The improvement extent on cutting performance and tool life promotion may be examined from this investigation. The critical value of the strain energy density of the workpiece will be utilized as the chip separation and the discontinuous chip segmentation criteria. The forced convection cooling and a hydrodynamic lubrication model will be considered and formulated in the model. Finite element method will be applied to create a complete numerical solution for this ultrasonic vibration cutting model. During the analysis, the cutting tool is incrementally advanced forward with superimposed ultrasonic vibration in a back and forth step-by-step manner, from an incipient stage of tool-workpiece engagement to a steady state of chip formation, a whole simulation of orthogonal cutting process under plane strain deformation is thus undertaken. High shear strength induces a fluctuation phenomenon of shear angle, high shear strain rate, variation of chip types and chip morphology, tool-chip contact length variation, the temperature distributions within the workpiece, chip and tool, periodic fluctuation in cutting forces can be determined from the developed model. A complete comparison of machining characteristics between some different combinations of ultrasonically assisted cutting and cryogenic cooling with conventional cutting operation can be acquired. Finally, the high-speed turning experiment for Inconel 718 alloy will be taken in the laboratory to validate the accuracy of the model, and the progressive flank wear, crater wear, notching and chipping of the tool edge can also be measured in the experiments.

  16. Oxidation of Inconel 625 superalloy upon treatment with oxygen or hydrogen plasma at high temperature

    Energy Technology Data Exchange (ETDEWEB)

    Vesel, Alenka; Drenik, Aleksander; Elersic, Kristina; Mozetic, Miran; Kovac, Janez [Jozef Stefan Institute, Jamova 39, SI-1000 Ljubljana (Slovenia); Gyergyek, Tomaz [University of Ljubljana, Faculty of Electrical Engineering, Trzaska 25, SI-1000 Ljubljana (Slovenia); Stockel, Jan; Varju, Jozef; Panek, Radomir [Institute of Plasma Physics, Academy of Sciences of the Czech Republic, Ze Slovankou 3, Praha 8 (Czech Republic); Balat-Pichelin, Marianne, E-mail: marianne.balat@promes.cnrs.fr [PROMES-CNRS Laboratory, 7 rue du four solaire, 66120 Font Romeu Odeillo (France)

    2014-06-01

    Initial stages of Inconel 625 superalloy (Ni{sub 60}Cr{sub 30}Mo{sub 10}Ni{sub 4}Nb{sub 1}) oxidation upon short treatment with gaseous plasma at different temperatures up to about 1600 K were studied. Samples were treated for different periods up to a minute by oxygen or hydrogen plasma created with a microwave discharge in the standing-wave mode at a pressure of 40 Pa and a power 500 W. Simultaneous heating of the samples was realized by focusing concentrated solar radiation from a 5 kW solar furnace directly onto the samples. The morphological changes upon treatment were monitored using scanning electron microscopy, compositional depth profiling was performed using Auger electron spectroscopy, while structural changes were determined by X-ray diffraction. The treatment in oxygen plasma caused formation of metal oxide clusters of three dimensional crystallites initially rich in nickel oxide with the increasing chromium oxide content as the temperature was increasing. At about 1100 K iron and niobium oxides prevailed on the surface causing a drop of the material emissivity at 5 μm. Simultaneously the NiCr{sub 2}O{sub 4} compound started growing at the interface between the oxide film and bulk alloy and the compound persisted up to temperatures close to the Inconel melting point. Intensive migration of minority alloying elements such as Fe and Ti was observed at 1600 K forming mixed surface oxides of sub-micrometer dimensions. The treatment in hydrogen plasma with small admixture of water vapor did not cause much modification unless the temperature was close to the melting point. At such conditions aluminum segregated on the surface and formed well-defined Al{sub 2}O{sub 3} crystals.

  17. Oxidation of Inconel 625 superalloy upon treatment with oxygen or hydrogen plasma at high temperature

    Science.gov (United States)

    Vesel, Alenka; Drenik, Aleksander; Elersic, Kristina; Mozetic, Miran; Kovac, Janez; Gyergyek, Tomaz; Stockel, Jan; Varju, Jozef; Panek, Radomir; Balat-Pichelin, Marianne

    2014-06-01

    Initial stages of Inconel 625 superalloy (Ni60Cr30Mo10Ni4Nb1) oxidation upon short treatment with gaseous plasma at different temperatures up to about 1600 K were studied. Samples were treated for different periods up to a minute by oxygen or hydrogen plasma created with a microwave discharge in the standing-wave mode at a pressure of 40 Pa and a power 500 W. Simultaneous heating of the samples was realized by focusing concentrated solar radiation from a 5 kW solar furnace directly onto the samples. The morphological changes upon treatment were monitored using scanning electron microscopy, compositional depth profiling was performed using Auger electron spectroscopy, while structural changes were determined by X-ray diffraction. The treatment in oxygen plasma caused formation of metal oxide clusters of three dimensional crystallites initially rich in nickel oxide with the increasing chromium oxide content as the temperature was increasing. At about 1100 K iron and niobium oxides prevailed on the surface causing a drop of the material emissivity at 5 μm. Simultaneously the NiCr2O4 compound started growing at the interface between the oxide film and bulk alloy and the compound persisted up to temperatures close to the Inconel melting point. Intensive migration of minority alloying elements such as Fe and Ti was observed at 1600 K forming mixed surface oxides of sub-micrometer dimensions. The treatment in hydrogen plasma with small admixture of water vapor did not cause much modification unless the temperature was close to the melting point. At such conditions aluminum segregated on the surface and formed well-defined Al2O3 crystals.

  18. Microstructural evolution of cold-sprayed Inconel 625 superalloy coatings on low alloy steel substrate

    International Nuclear Information System (INIS)

    Chaudhuri, Atanu; Raghupathy, Y.; Srinivasan, Dheepa; Suwas, Satyam; Srivastava, Chandan

    2017-01-01

    This study illustrates microstructural evolution of INCONEL 625 superalloy coatings cold-sprayed on a 4130 chrome alloy steel with medium carbon content. INCONEL 625 powder (5–25 μm) were successfully cold sprayed without any oxidation. The comprehensive microstructure analysis of the as-sprayed coatings and of the substrate-coating interface was carried out using EBSD, TEM, and XRD. The coating microstructure at the substrate-coating interface was markedly different from the microstructure away from the interface. The coating microstructure at steel-coating interface consisted of a fine layer of small grains. The microstructure beyond this fine layer can be divided into splats, inter splat and intra splat boundaries. Both splat and splat boundaries exhibited deformation induced dislocations. Dynamic recovery of dislocations-ridden regions inside the splat was responsible for the development of sub grain structure inside a splat with both low and high angle grain boundaries. Splat-splat (inter splat) boundary consisted of a relatively high density of dislocations and shear bands as a result of adiabatic shear flow localisation. This flow instability is believed to enhance the microstructural integrity by eliminating porosity at splat-splat boundaries. Based on the microstructural analysis using electron microscopy, a plausible mechanism for the development of microstructure has been proposed in this work. Cold spray technique can thus be deployed to develop high quality coatings of commercial importance. - Graphical abstract: Schematics of the evolution of microstructure at the 4130 steel substrate close to interface. i) initial deformation close to interface. ii) Accumulation of dislocation in the substrate. iii) Formation of cell structure due to dislocation tangling and arrangement. iv) Dislocation rearrangement and subgrain formation. v.a) Formation HAGB from dislocation accumulation into LAGB. v.b) HAGB formation through DRX by progressive lattice rotation

  19. Microstructure and mechanical behavior of direct metal laser sintered Inconel alloy 718

    Energy Technology Data Exchange (ETDEWEB)

    Smith, Derek H. [Department of Mechanical Engineering, University of New Hampshire, Durham, NH 03824 (United States); Bicknell, Jonathan; Jorgensen, Luke [Turbocam Energy Solutions, Turbocam International, Dover, NH 03820 (United States); Patterson, Brian M.; Cordes, Nikolaus L. [Materials Science Division, Los Alamos National Laboratory, Los Alamos, NM 87545 (United States); Tsukrov, Igor [Department of Mechanical Engineering, University of New Hampshire, Durham, NH 03824 (United States); Knezevic, Marko, E-mail: marko.knezevic@unh.edu [Department of Mechanical Engineering, University of New Hampshire, Durham, NH 03824 (United States)

    2016-03-15

    In this paper, we investigate microstructure and quasi-static mechanical behavior of the direct metal laser sintered Inconel 718 superalloy as a function of build direction (BD). The printed material was further processed by annealing and double-aging, hot isostatic pressing (HIP), and machining. We characterize porosity fraction and distribution using micro X-ray computed tomography (μXCT), grain structure and crystallographic texture using electron backscattered diffraction (EBSD), and mechanical response in quasi-static tension and compression using standard mechanical testing at room temperature. Analysis of the μXCT imaging shows that majority of porosity develops in the outer layer of the printed material. However, porosity inside the material is also present. The EBSD measurements reveal formation of columnar grains, which favor < 001 > fiber texture components along the BD. These measurements also show evidence of coarse-grained microstructure present in the samples treated by HIP. Finally, analysis of grain boundaries reveal that HIP results in a large number of annealing twins compared to that in samples that underwent annealing and double-aging. The yield strength varies with the testing direction by approximately 7%, which is governed by a combination of grain morphology and crystallographic texture. In particular, we determine tension–compression asymmetry in the yield stress as well as anisotropy of the material flow during compression. We find that HIP lowers yield stress but improves ductility relative to the annealed and aged material. These results are discussed and critically compared with the data reported for wrought material in the same condition. - Highlights: • Microstructure and mechanical properties of DMLS Inconel 718 are studied in function of build direction. • Inhomogeneity of microstructure in the material in several conditions is quantified by μXCT and EBSD. • Anisotropy and asymmetry in the mechanical response are

  20. Variation of microstructures and mechanical properties of hot heading process of super heat resisting alloy Inconel 718

    International Nuclear Information System (INIS)

    Choi, Hong Seok; Ko, Dae Chul; Kim, Byung Min

    2007-01-01

    Metal forming is the process changing shapes and mechanical properties of the workpiece without initial material reduction through plastic deformation. Above all, because of hot working carried out above recrystallization temperature can be generated large deformation with one blow, it can produce with forging complicated parts or heat resisting super alloy such as Inconel 718 has the worst forgeability. In this paper, we established optimal variation of hot heading process of the Inconel 718 used in heat resisting component and evaluated mechanical properties hot worked product. Die material is SKD61 and initial temperature is 300 .deg. C. Initial billet temperature and punch velocity changed, relatively. Friction coefficient is 0.3 as lubricated condition of hot working. CAE is carried out using DEFORM software before marking the tryout part, and it is manufactured 150 ton screw press with optimal condition. It is know that forming load was decreased according to decreasing punch velocity

  1. Experimental Study of Direct Laser Deposition of Ti-6Al-4V and Inconel 718 by Using Pulsed Parameters

    Directory of Open Access Journals (Sweden)

    Kamran Shah

    2014-01-01

    Full Text Available Laser direct metal deposition (LDMD has developed from a prototyping to a single metal manufacturing tool. Its potential for creating multimaterial and functionally graded structures is now beginning to be explored. This work is a first part of a study in which a single layer of Inconel 718 is deposited on Ti-6Al-4V substrate. Single layer tracks were built at a range of powder mass flow rates using a coaxial nozzle and 1.5 kW diode laser operating in both continuous and pulsed beam modes. This part of the study focused on the experimental findings during the deposition of Inconel 718 powder on Ti-6Al-4V substrate. Scanning electron microscopy (SEM and X-ray diffraction analysis were performed for characterization and phase identification. Residual stress measurement had been carried out to ascertain the effects of laser pulse parameters on the crack development during the deposition process.

  2. Creep and low cycles fatigue behaviour of inconel 617 and alloy 800H in the temperature range 1073-1223

    International Nuclear Information System (INIS)

    Yun, H.M.

    1984-01-01

    The creep rupture properties of high temperature alloys are being determined as part of the materials programme for the development of the high temperature, gas-cooled reactor (HTGR) as a source of nuclear process heat, especially for the gasification of lignite and coal. INCOLOY 800H AND INCONEL 617 have been tested in the temperature range from 1073 K to 1223 K in air as well as in helium with HTGR specific impurities. The static and dynamic creep behaviour of INCONEL 617 have been determined in constant load creep tests, relaxation tests and stress reduction tests. The results have been interpreted using the internal stress on the applied stress and test temperature was determined. In a few experiments the influence of cold deformation prior to the creep test on the magnitude of the internal stress was also investigated. (Author)

  3. Laser Rapid Manufacturing of Stainless Steel 316L/Inconel718 Functionally Graded Materials: Microstructure Evolution and Mechanical Properties

    Directory of Open Access Journals (Sweden)

    Dongjiang Wu

    2010-01-01

    Full Text Available Two patterns of functionally graded materials (FGMs were successfully fabricated whose compositions gradually varied from 100% stainless steel 316L to 100% Inconel718 superalloy using laser engineered net shaping process. The microstructure characterization, composition analysis, and microhardness along the graded direction were investigated. The comparison revealed the distinctions in solidification behavior, microstructure evolution of two patterns. In the end, the abrasive wear resistance of the material was investigated.

  4. Effect of Al and Al-Si diffusion coating on the low cycle fatigue behavior of Inconel 713LC

    Czech Academy of Sciences Publication Activity Database

    Obrtlík, Karel; Pospíšilová, S.; Juliš, M.; Podrábský, T.; Polák, Jaroslav

    2011-01-01

    Roč. 10, - (2011), s. 1360-1365 E-ISSN 1877-7058. [ICM11 -International Conference on The Mechanical Behavior of Materials /11./. Lake Como, 05.06.2011-09.06.2011] R&D Projects: GA ČR(CZ) GAP107/11/2065 Institutional research plan: CEZ:AV0Z2041904 Keywords : Low cycle fatigue * Inconel 713LC * diffusion coating Subject RIV: JL - Materials Fatigue, Friction Mechanics

  5. Optimization of Cutting Parameters for Surface Roughness under MQL, using Al2O3 Nanolubricant, during Turning of Inconel 718

    Science.gov (United States)

    Ali, M. A. M.; Khalil, A. N. M.; Azmi, A. I.; Salleh, H. M.

    2017-08-01

    Inconel 718 is a nickel-based alloy commonly used due to its excellent mechanical properties at high temperatures and its elevated corrosion resistance. This material however is difficult to machine due to the high temperature generated during machining, which requires efficient lubrication system. Minimum quantity lubrication (MQL) technique is a more efficient and a more environmentally friendly alternative to conventional flooding lubrication technique. The efficiency and efficacy of this lubrication technique can be further enhanced by adding nano particles and surfactant into the base lubricant. There are currently limited number of studies on the application of minimum quantity lubrication (MQL) technique using nanolubricant with added surfactant in the machining of hard-to-machine materials such as Inconel 718. Consequently, this paper aims to optimize the cutting parameters for surface roughness under minimum quantity lubrication (MQL) condition using surfactant-added Al2O3 nanolubricant during the turning of Inconel 718. The effects of cutting speed, depth of cut and feed rate and their two-way interactions on surface roughness are investigated on the basis of the standard Taguchi’s L9 orthogonal array (OA) design of experiment and the results are assessed using analysis of variance (ANOVA) and signal to noise (S/N) ratio methods to determine the optimal cutting parameter settings as well as the level of significance of the cutting parameters. The optimal surface finish can be observed at the cutting speed of 70 m/min, depth of cut of 0.05 mm and feed rate of 0.05 mm/rev with feed rate being the most significant factor to affect surface finish. Through this study, the application of minimum quantity lubrication (MQL) technique using surfactant-added Al2O3 nanolubricant, has been shown to produce desirable surface finish quality on Inconel 718 with additional economic and ecological benefits.

  6. Isothermal fatigue behavior of cast superalloy Inconel 792-5A at 23 and 900 °C

    Czech Academy of Sciences Publication Activity Database

    Obrtlík, Karel; Petrenec, Martin; Man, Jiří; Polák, Jaroslav; Hrbáček, K.

    2009-01-01

    Roč. 44, č. 12 (2009), s. 3305-3314 ISSN 0022-2461 R&D Projects: GA AV ČR 1QS200410502; GA MPO FI-IM/025; GA ČR GA106/07/1507 Institutional research plan: CEZ:AV0Z20410507 Keywords : Low cycle fatigue * High temperature * Inconel 792-5A Subject RIV: JL - Materials Fatigue, Friction Mechanics Impact factor: 1.471, year: 2009

  7. Fuel Composition Analysis of Endothermically Heated JP-8 Fuel for Use in a Pulse Detonation Engine

    Science.gov (United States)

    2008-06-01

    FHS consisted of two concentric tube heat exchangers fabricated from inconel , a single seven-micron particulate filter, and instrumentation. In...zeolite structure is made from a silica-alumina, however the catalytic agent is proprietary information (Helfrich, 2007:5). Each inconel heat...exchanger was constructed of an inner 41 2 in. alloy 625 schedule 10 pipe and an outer 2 ½ in. alloy 600 schedule 40 pipe, 0.91 m (36 in.) in length

  8. Length change of the alloys Waspaloy and Inconel 718 after long-term annealing

    International Nuclear Information System (INIS)

    Kinzel, Svenja

    2016-01-01

    Within the scope of this work the contraction behavior of Ni-based superalloy Waspaloy could in detail be referred to a combination of different microstructural changes and the results could partially be transferred to Ni-Fe-based alloy Inconel 718. Isothermal annealing of sample rods at temperatures between 450 C and 750 C induces an average relative length contraction of about -2.10 -4 . It is apparent that contraction is more pronounced for lower temperatures (-3.10 -4 at 550 C) than for higher ones (-1.10 -4 at 750 C). Within the first 300 hours of annealing the contraction reaches about 70-75% of the value measured after 10,000 hours. This means the major part of the effect takes place at the beginning of long term annealing but even after 10,000 hours no saturation occurs. On the basis of lattice parameter measurements it could be found that within the first 300 hours a significant lattice parameter decrease of matrix and γ ' phase emerged. Longer annealing time does not cause further lattice contraction. This sample behavior can be explained by temperature dependence of phase fractions and phase compositions. Thermodynamic calculations as well as stereological analysis of micrographs show a decrease of stable γ ' -phase content with increasing temperature. In parallel, TEM-EDS measurements and calculated phase fractions show concentration fluctuations due to the different precipitate fraction, which cause contraction of the lattice parameter. Furthermore, within the first 100 hours at temperatures up to 650 C the formation or Ni-Cr rich domains could be observed. As these domains exhibit a smaller lattice parameter than the matrix they contribute to the more pronounced contraction at lower temperatures. While XRD measurements point to the formation of Ni 3 Cr, TEM-EDS measurements reveal a composition of (Ni,Co) 2 Cr. Stress relief heat treatment at higher temperatures (815 C) after annealing shows that the effect of contraction is reversible. It

  9. Microstructure and Mechanical Properties of Inconel 625 Alloy on Low Carbon Steel by Heat Treatment after Overlay Welding

    International Nuclear Information System (INIS)

    Kim, Seungpil; Jang, Jaeho; Kim, Jungsoo; Kim, Byung Jun; Sohn, Keun Yong; Nam, Dae-Geun

    2016-01-01

    Overlay welding technique is one of methods used to improve metal mechanical properties such as strength, toughness and corrosion resistance. Generally, Inconel 625 alloy is used for overlay welding layer on low carbon steels for economic consideration. However, the method produces some problems in the microstructure of the cast structure and some defects, caused by the elevated temperatures of the overlay process. To resolve these problems, heat treatments are required. In this study, Inconel 625 alloy was welded on a low carbon steel by the overlay welding process to investigate the resulting microstructure and mechanical properties. A double heat treatment was performed to improve the mechanical properties of the welding and substrate layers. It was found that Inconel 625 alloy had an austenite microstructure after the first heat treatment, but the low carbon steel had a ferrite-pearlite microstructure after the second heat treatment. After the double heat treatment, the sample showed the optimum hardness because of grain refinement and homogenization of the microstructure.

  10. Experimental and modeling results of creep fatigue life of Inconel 617 and Haynes 230 at 850 C

    International Nuclear Information System (INIS)

    Chen, Xiang; Sokolov, Mikhail A.; Sham, Sam; Erdman, Donald L. III; Busby, Jeremy T.; Mo, Kun; Stubbins, James

    2013-01-01

    Creep fatigue testing of Ni-based superalloy Inconel 617 and Haynes 230 were conducted in the air at 850 C. Tests were performed with fully reversed axial strain control at a total strain range of 0.5%, 1.0% or 1.5% and hold time at maximum tensile strain for 3, 10 or 30 min. In addition, two creep fatigue life prediction methods, i.e. linear damage summation and frequency-modified tensile hysteresis energy modeling, were evaluated and compared with experimental results. Under all creep fatigue tests, Haynes 230 performed better than Inconel 617. Compared to the low cycle fatigue life, the cycles to failure for both materials decreased under creep fatigue test conditions. Longer hold time at maximum tensile strain would cause a further reduction in both material creep fatigue life. The linear damage summation could predict the creep fatigue life of Inconel 617 for limited test conditions, but considerably underestimated the creep fatigue life of Haynes 230. In contrast, frequency-modified tensile hysteresis energy modeling showed promising creep fatigue life prediction results for both materials.

  11. Novel microstructural growth in the surface of Inconel 625 by the addition of SiC under electron beam melting

    Science.gov (United States)

    Ahmad, M.; Ali, G.; Ahmed, Ejaz; Haq, M. A.; Akhter, J. I.

    2011-06-01

    Electron beam melting is being used to modify the microstructure of the surfaces of materials due to its ability to cause localized melting and supercooling of the melt. This article presents an experimental study on the surface modification of Ni-based superalloy (Inconel 625) reinforced with SiC ceramic particles under electron beam melting. Scanning electron microscopy, energy dispersive spectroscopy and X-ray diffraction techniques have been applied to characterize the resulted microstructure. The results revealed growth of novel structures like wire, rod, tubular, pyramid, bamboo and tweezers type morphologies in the modified surface. In addition to that fibrous like structure was also observed. Formation of thin carbon sheet has been found at the regions of decomposed SiC. Electron beam modified surface of Inconel 625 alloy has been hardened twice as compared to the as-received samples. Surface hardening effect may be attributed to both the formation of the novel structures as well as the introduction of Si and C atom in the lattice of Inconel 625 alloy.

  12. Microstructure and Mechanical Properties of Inconel 625 Alloy on Low Carbon Steel by Heat Treatment after Overlay Welding

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Seungpil; Jang, Jaeho; Kim, Jungsoo; Kim, Byung Jun; Sohn, Keun Yong; Nam, Dae-Geun [Korea Institute of Industrial Technology, Busan (Korea, Republic of)

    2016-08-15

    Overlay welding technique is one of methods used to improve metal mechanical properties such as strength, toughness and corrosion resistance. Generally, Inconel 625 alloy is used for overlay welding layer on low carbon steels for economic consideration. However, the method produces some problems in the microstructure of the cast structure and some defects, caused by the elevated temperatures of the overlay process. To resolve these problems, heat treatments are required. In this study, Inconel 625 alloy was welded on a low carbon steel by the overlay welding process to investigate the resulting microstructure and mechanical properties. A double heat treatment was performed to improve the mechanical properties of the welding and substrate layers. It was found that Inconel 625 alloy had an austenite microstructure after the first heat treatment, but the low carbon steel had a ferrite-pearlite microstructure after the second heat treatment. After the double heat treatment, the sample showed the optimum hardness because of grain refinement and homogenization of the microstructure.

  13. Microhardness and microstructure evolution of TiB2 reinforced Inconel 625/TiB2 composite produced by selective laser melting

    Science.gov (United States)

    Zhang, Baicheng; Bi, Guijun; Nai, Sharon; Sun, Chen-nan; Wei, Jun

    2016-06-01

    In this study, micron-size TiB2 particles were utilized to reinforce Inconel 625 produced by selective laser melting. Exceptional microhardness 600-700 HV0.3 of the composite was obtained. In further investigation, the microstructure and mechanical properties of Inconel 625/TiB2 composite can be significantly influenced by addition of TiB2 particles during SLM. It was found that the long directional columnar grains observed from SLM-processed Inconel 625 were totally changed to fine dendritic matrix due to the addition of TiB2 particles. Moreover, with laser energy density (LED) of 1200 J/m, a Ti, Mo rich interface around TiB2 particles with fine thickness can be observed by FESEM and EDS. The microstructure evolution can be determined by different laser energy density (LED): under 1200 J/m, γ phase in dendrite grains; under 600 J/m, γ phase in combination of dendritic and acicular grains; under 400 J/m, γ phase acicular grains. Under optimized LED 1200 J/m, the dynamic nanohardness (8.62 GPa) and elastic modulus (167 GPa) of SLM-processed Inconel 625/TiB2 composite are higher compared with those of SLM-processed Inconel 625 (3.97 GPa and 135 GPa, respectively).

  14. Analysis of face milling performance on Inconel 718 using FEM and historical data of RSM

    Science.gov (United States)

    Chan, C. H.; Kasim, M. S.; Izamshah, R.; Bakar, H. A.; Sundi, S. A.; Zakaria, K. A.; Haron, C. H. C.; Ghani, J. A.; Hafiz, M. S. A.

    2017-12-01

    This study involves conducting finite element (FE) analysis on face milling of Inconel 718 and investigating the effect of cutting parameters to resultant force and tool temperature. The cutting parameters considered include cutting speed in the range of 20 to 40 m/min, feed rate in the range of 0.10 to 0.20 mm/tooth and depth of cut in the range of 0.1 to 0.2 mm. The experimental approach is carried out using Analysis of Variance (ANOVA) and Response Surface Methodology (RSM). According to the results, the significant factors that affect the resultant force are feed rate and depth of cut. On the other hand, cutting speed has no significant impact on the resultant force. The interaction between feed rate and depth of cut has the most influence on the resultant force. Meanwhile, all cutting parameters considered significantly affect the tool temperature. Through the RSM method, the obtained optimal setting of the parameters is 23.13 m/min, 0.10 mm/tooth and 0.10 mm for cutting speed, feed rate and depth of cut, respectively. The simulated results are then validated by an experiment. It is found that the percentage of relative error between the FE simulation and the actual experiment for resultant force and tool temperature is 10% and 31%, respectively. Considering all possible errors, the overall trend of the simulated results is reasonably in a good agreement with the experimental results.

  15. Low Cycle Fatigue Behaviors of Alloy 617 (INCONEL 617 Weldments for High Temperature Applications

    Directory of Open Access Journals (Sweden)

    Rando Tungga Dewa

    2016-04-01

    Full Text Available In this study, we comparatively investigate the low cycle fatigue behavior of Alloy 617 (INCONEL 617 weldments by gas tungsten arc welding process at room temperature and 800 °C in the air to support the qualification in high temperature applications of the Next Generation-IV Nuclear Plant. Axial total-strain controlled tests have been performed with the magnitude of strain ranges with a constant strain ratio (Rε = −1. The results of fatigue tests consistently show lower fatigue life with an increase in total strain range and temperature at all testing conditions. The reduction in fatigue life may result from the higher cyclic plastic strain accumulation and the material ductility at high temperature conditions. A constitutive behavior of high temperature by some cyclic hardening was observed. The occurrence of serrated yielding in the cyclic stress response was also observed, suggesting the influence of dynamic strain aging during high temperature. We evaluated a well-known life prediction model through the Coffin-Manson relationship. The results are well matched with the experimental data. In addition, low cycle fatigue cracking occurred in the weld metal region and initiated transgranularly at the free surface.

  16. Precipitation and clustering in the early stages of ageing in Inconel 718

    International Nuclear Information System (INIS)

    Alam, Talukder; Chaturvedi, Mahesh; Ringer, Simon P.; Cairney, Julie M.

    2010-01-01

    Research highlights: → IN718 could be age hardened rapidly by secondary phase formation. → Co-located phases were observed in the earliest stage of detection. → Clustering of Ti/Al and Nb atoms was observed prior to precipitation. - Abstract: In this report we investigate the onset and evolution of precipitation in the early stages of ageing in the alloy WE 91, a variant of the Ni-Fe-Cr superalloy Inconel 718 (IN718). Transmission electron microscopy and atom probe tomography were used to study the size and volume fraction of γ' and γ'' precipitates and the extent of pre-precipitate clustering of Al/Ti and Nb. Co-located γ' and γ'' precipitates were observed from the shortest ageing times that precipitates could be visualised using atom probe. At shorter times, prior to the observation of precipitates, clustering of Al/Ti and Nb was shown to occur. The respective volume fraction of the γ' and γ'' precipitates and the clustering of Al/Ti and Nb suggest that γ'' nucleates prior to γ' during ageing at 706 deg. C for this alloy.

  17. Dendritic microstructure and hot cracking of laser additive manufactured Inconel 718 under improved base cooling

    International Nuclear Information System (INIS)

    Chen, Yuan; Lu, Fenggui; Zhang, Ke; Nie, Pulin; Elmi Hosseini, Seyed Reza; Feng, Kai; Li, Zhuguo

    2016-01-01

    The base cooling effect was improved by imposing the continuous water flow on the back of the substrate during the laser additive manufacturing of Inconel 718 (IN718). The dendritic microstructure, crystal orientation and hot cracking behavior were studied by using optical microscopy (OM), scanning electron microscopy (SEM) and electron backscatter diffraction (EBSD) techniques. The results showed that the crystal orientation was increased by increasing the base cooling effect during the deposition. Also, highly ordered columnar dendrites were established, and mono-crystalline texture was constructed in the final clad. It was fund that the effect of solidification cracking on the properties of final clad was negligible since it was only generated at the top region of the deposit, while liquation cracking was produced and remained in the heat affected zone (HAZ) and needed to be carefully controlled. The susceptibility to the liquation cracking showed a high dependence on the grain boundary misorientation, which was considered to be attributed to the stability of interdendritic liquation films, as well as the magnitude of local stress concentration in the last stage of solidification. - Highlights: • The base cooling effect was increased during laser additive manufacturing. • Highly ordered dendrites were established under improved base cooling. • The crystal orientation was increased by improving the base cooling effect. • Liquation cracking tendency was reduced due to the increase of base cooling. • Liquation cracking increased with the increase of grain boundary misorientation.

  18. The Precipitation Behavior and Hot Deformation Characteristics of Electron Beam Smelted Inconel 740 Superalloy

    Science.gov (United States)

    You, Xiaogang; Tan, Yi; Wu, Chang; You, Qifan; Zhao, Longhai; Li, Jiayan

    2018-03-01

    The Inconel 740 superalloy was prepared by the electron beam smelting (EBS) technology, the precipitation behavior and strengthening mechanism were studied, and the hot deformation characteristics of EBS 740 superalloy were investigated. The results indicate that the EBS 740 superalloy is mainly strengthened by the mechanism of weakly coupled dislocation shearing, and the resulting critical shear stress is calculated to be 234.6 MPa. The deformation parameters show a great influence on the flow behavior of EBS 740 superalloy. The strain rate sensitivity exponent increases with the increasing of deformation temperature, and the strain hardening exponent shows a decreasing trend with the increasing of strain. The activation energy of EBS 740 above 800 °C is measured to be 408.43 kJ/mol, which is higher than the 740H superalloy. A hyperbolic-sine-type relationship can be observed between the peak stress and Zener-Hollomon parameter. Nevertheless, the influence of deformation parameters is found to be considerably different at temperatures below and above 800 °C. The size of dynamic recrystallization (DRX) grains decreases with the increasing of strain rate when the strain rate is lower than 1/s, and reverse law can be found at higher strain rate. As a result, a piecewise function is established between the DRX grain size and hot working parameters.

  19. Effect of Sulfur and Chlorine on Fireside Corrosion Behavior of Inconel 740 H Superalloy

    Science.gov (United States)

    Jin-tao, Lu; Yan, Li; Zhen, Yang; Jin-yang, Huang; Ming, Zhu; Gu, Y.

    2018-03-01

    Fireside corrosion behavior of Inconel 740H superalloy was studied at 750 °C in simulated coal ash/flue gas environments by means of XRD, SEM and EDS. The results indicated that the corrosion behavior was strongly related to the SO2 levels and was significantly affected by NaCl additions. In presence of the atmospheres with 0.1 % SO2, the alloy exhibited the highest corrosion resistance due to formation of a stable and dense Cr2O3 film. In presence of the atmosphere with 1.5 % SO2, however, a non-coherent and porous Cr2O3 film was formed. The thickness of film and internal sulfides were substantially increased. The NaCl additions significantly accelerated the corrosion process. A non-protective outer oxide film was formed, composed by multiple layers with serious inner sulfide and spallation. The depths of internal oxidizing and sulfuration zones were significantly increased. The mechanism of ash corrosion formation was also discussed.

  20. Anisotropy effects during dwell-fatigue caused by δ-phase orientation in forged Inconel 718

    International Nuclear Information System (INIS)

    Saarimäki, Jonas; Colliander, Magnus Hörnqvist; Moverare, Johan J.

    2017-01-01

    Inconel 718 is a commonly used superalloy for turbine discs in the gas turbine industry. Turbine discs are often subjected to dwell-fatigue as a result of long constant load cycles. The effect of anisotropy on dwell-fatigue cracking in forged turbine discs have not yet been thoroughly investigated. Crack propagation behaviour was characterised using compact tension (CT) samples cut in different orientations from a real turbine disc forging. Samples were also cut in two different thicknesses in order to investigate the influence of plane strain and plane stress condition on the crack propagation rates. The samples were subjected to dwell-fatigue tests at 550 °C with 90 s or 2160 s dwell-times at maximum load. Microstructure characterisation was done using scanning electron microscopy (SEM) techniques such as electron channelling contrast imaging (ECCI), electron backscatter diffraction (EBSD), and light optical microscopy (LOM). The forged alloy exhibits strong anisotropic behaviour caused by the non-random δ-phase orientation. When δ-phases were oriented perpendicular compared to parallel to the loading direction, the crack growth rates were approximately ten times faster. Crack growth occurred preferably in the interface between the γ-matrix and the δ-phase.

  1. Characterization of the Microstructures and the Cryogenic Mechanical Properties of Electron Beam Welded Inconel 718

    Science.gov (United States)

    Kwon, Soon Il; Bae, Sang Hyun; Do, Jeong Hyeon; Jo, Chang Yong; Hong, Hyun Uk

    2016-02-01

    The microstructures and the cryogenic mechanical properties of electron beam (EB) welds between cast and forged Inconel 718 superalloys with a thickness of 10 mm were investigated in comparison with gas tungsten arc (GTA) welds. EB welding with a heat input lower than 250 J/mm caused the formation of liquation microfissuring in the cast-side heat-affected-zone (HAZ) of the EB welds. HAZ liquation microfissuring appeared to be associated with the constitutional liquation of primary NbC carbides at the grain boundaries. Compared with the GTA welding process, the EB welding produced welds with superior microstructure, exhibiting fine dendritic structure associated with the reduction in size and fraction of the Laves phase due to the rapid cooling rate. This result was responsible for the superior mechanical properties of the EB welds at 77 K (-196 °C). Laves particles in both welds were found to provide the preferential site for the crack initiation and propagation, leading to a significant decrease in the Charpy impact toughness at 77 K (-196 °C). Crack initiation and propagation induced by Charpy impact testing were discussed in terms of the dendrite arm spacing, the Laves size and the dislocation structure ahead of the crack arisen from the fractured Laves phase in the two welds.

  2. Molding Properties of Inconel 718 Feedstocks Used in Low-Pressure Powder Injection Molding

    Directory of Open Access Journals (Sweden)

    Fouad Fareh

    2016-01-01

    Full Text Available The impact of binders and temperature on the rheological properties of feedstocks used in low-pressure powder injection molding was investigated. Experiments were conducted on different feedstock formulations obtained by mixing Inconel 718 powder with wax-based binder systems. The shear rate sensitivity index and the activation energy were used to study the degree of dependence of shear rate and temperature on the viscosity of the feedstocks. The injection performance of feedstocks was then evaluated using an analytical moldability model. The results indicated that the viscosity profiles of feedstocks depend significantly on the binder constituents, and the secondary binder constituents play an important role in the rheological behavior (pseudoplastic or near-Newtonian exhibited by the feedstock formulations. Viscosity values as low as 0.06 to 2.9 Pa·s were measured at high shear rates and high temperatures. The results indicate that a feedstock containing a surfactant agent exhibits the best moldability characteristics.

  3. Design, Development and Testing of Inconel Alloy IN718 Spherical Gas Bottle for Oxygen Storage

    Science.gov (United States)

    Chenna Krishna, S.; Agilan, M.; Sudarshan Rao, G.; Singh, Satish Kumar; Narayana Murty, S. V. S.; Venkata Narayana, Ganji; Beena, A. P.; Rajesh, L.; Jha, Abhay K.; Pant, Bhanu

    2017-11-01

    This paper describes the details of design, manufacture and testing of 200 mm diameter spherical gas bottle of Inconel 718 (IN718) with nominal wall thickness of 2.3 mm. Gas bottle was designed for the specified internal pressure loading with a thickness of 2.9 mm at the circumferential weld which was brought down to 2.3 mm at the membrane locations. Hemispherical forgings produced through closed-die hammer forging were machined and electron beam welded to produce a spherical gas bottle. Duly welded gas bottle was subjected to standard aging treatment to achieve the required tensile strength. Aged gas bottle was inspected for dimensions and other stringent quality requirements using various nondestructive testing techniques. After inspection, gas bottle was subjected to pressure test for maximum expected operating pressure and proof pressure of 25 and 37.5 MPa, respectively. Strain gauges were bonded at different locations on the gas bottle to monitor the strains during the pressure test and correlated with the predicted values. The predicted strain matched well with the experimental strain confirming the design and structural integrity.

  4. Application of laser ultrasonics to monitor microstructure evolution in Inconel 718 superalloy

    Directory of Open Access Journals (Sweden)

    Garcin Thomas

    2014-01-01

    Full Text Available Laser ultrasonics for metallurgy is an innovative sensor dedicated to the measurement of microstructure evolution during thermomechanical processing. In this technique, broadband ultrasound pulses are generated and detected with lasers. The properties of the ultrasounds are then related to the characteristics of the microstructure. Ultrasound attenuation is primary originated by the scattering at grain boundaries and its frequency dependence can be related to the grain size. The present work aims to introduce this technology as an exciting tool for metallurgists. As an illustration of its capability, the evolution of the grain size during isothermal annealing from a fine grained structure is in-situ monitored in an Inconel 718 superalloy. Laser ultrasonic measurements are compared with ex-situ metallography observations. Indication of heterogeneous grain growth is observed, correlated to the dissolution of δ-phase particles present in the initial structure. This preliminary study illustrates the potential of this new technique to monitor microstructure evolution in more complex scenarios including recrystallization during simulation of hot forging processes.

  5. Investigation of microstructure in additive manufactured Inconel 625 by spatially resolved neutron transmission spectroscopy

    Science.gov (United States)

    Tremsin, Anton S.; Gao, Yan; Dial, Laura C.; Grazzi, Francesco; Shinohara, Takenao

    2016-01-01

    Abstract Non-destructive testing techniques based on neutron imaging and diffraction can provide information on the internal structure of relatively thick metal samples (up to several cm), which are opaque to other conventional non-destructive methods. Spatially resolved neutron transmission spectroscopy is an extension of traditional neutron radiography, where multiple images are acquired simultaneously, each corresponding to a narrow range of energy. The analysis of transmission spectra enables studies of bulk microstructures at the spatial resolution comparable to the detector pixel. In this study we demonstrate the possibility of imaging (with ~100 μm resolution) distribution of some microstructure properties, such as residual strain, texture, voids and impurities in Inconel 625 samples manufactured with an additive manufacturing method called direct metal laser melting (DMLM). Although this imaging technique can be implemented only in a few large-scale facilities, it can be a valuable tool for optimization of additive manufacturing techniques and materials and for correlating bulk microstructure properties to manufacturing process parameters. In addition, the experimental strain distribution can help validate finite element models which many industries use to predict the residual stress distributions in additive manufactured components. PMID:27877885

  6. Mechanical Characterization of an Additively Manufactured Inconel 718 Theta-Shaped Specimen

    Science.gov (United States)

    Cakmak, Ercan; Watkins, Thomas R.; Bunn, Jeffrey R.; Cooper, Ryan C.; Cornwell, Paris A.; Wang, Yanli; Sochalski-Kolbus, Lindsay M.; Dehoff, Ryan R.; Babu, Sudarsanam S.

    2016-02-01

    Two sets of "theta"-shaped specimens were additively manufactured with Inconel 718 powders using an electron beam melting technique with two distinct scan strategies. Light optical microscopy, mechanical testing coupled with a digital image correlation (DIC) technique, finite element modeling, and neutron diffraction with in situ loading characterizations were conducted. The cross-members of the specimens were the focus. Light optical micrographs revealed that different microstructures were formed with different scan strategies. Ex situ mechanical testing revealed each build to be stable under load until ductility was observed on the cross-members before failure. The elastic moduli were determined by forming a correlation between the elastic tensile stresses determined from FEM, and the elastic strains obtained from DIC. The lattice strains were mapped with neutron diffraction during in situ elastic loading; and a good correlation between the average axial lattice strains on the cross-member and those determined from the DIC analysis was found. The spatially resolved stresses in the elastic deformation regime are derived from the lattice strains and increased with applied load, showing a consistent distribution along the cross-member.

  7. Investigation of microstructure in additive manufactured Inconel 625 by spatially resolved neutron transmission spectroscopy.

    Science.gov (United States)

    Tremsin, Anton S; Gao, Yan; Dial, Laura C; Grazzi, Francesco; Shinohara, Takenao

    2016-01-01

    Non-destructive testing techniques based on neutron imaging and diffraction can provide information on the internal structure of relatively thick metal samples (up to several cm), which are opaque to other conventional non-destructive methods. Spatially resolved neutron transmission spectroscopy is an extension of traditional neutron radiography, where multiple images are acquired simultaneously, each corresponding to a narrow range of energy. The analysis of transmission spectra enables studies of bulk microstructures at the spatial resolution comparable to the detector pixel. In this study we demonstrate the possibility of imaging (with ~100 μm resolution) distribution of some microstructure properties, such as residual strain, texture, voids and impurities in Inconel 625 samples manufactured with an additive manufacturing method called direct metal laser melting (DMLM). Although this imaging technique can be implemented only in a few large-scale facilities, it can be a valuable tool for optimization of additive manufacturing techniques and materials and for correlating bulk microstructure properties to manufacturing process parameters. In addition, the experimental strain distribution can help validate finite element models which many industries use to predict the residual stress distributions in additive manufactured components.

  8. Lattice strain development in Inconel-690 under bi-axial compression and tension

    Science.gov (United States)

    Toda, Rebecca Midori

    Nuclear reactor steam generator tubes, manufactured from Nickel alloys such as Inconel 690 (INC690), are potentially susceptible to failure by Stress Corrosion Cracking where crack initiation may be exacerbated by internal stress fields. A more comprehensive understanding of this potential failure mechanism was gained via an exploration of a model of INC690.s behaviour under Constrained loading conditions in compression and tension. An Elasto-Plastic Self-Consistent (EPSC) model was used to predict the lattice stresses and strains resulting from Constrained loading in INC690 for four crystallographic planes. The internal strain fields generated under such conditions were shown to be markedly different from those developed under Uniaxial loading. Finite Element Modeling was used to design tensile and compression samples as well as a testing rig that would allow the application of a compressive load along one axis of the specimen with simultaneous constraint along another and free-deformation along the third. Lattice strain measurements were done for both compressive and tensile loading using Time-Of-Flight neutron diffraction. The predicted and experimental values showed reasonable agreement; mainly in terms of crystallographic plane interaction and behaviour. Iterative computer modeling was used to achieve a more realistic depiction of the lattice strains developed. This research allowed for an extension on the Uniaxial findings by examining the material's behaviour under more complex loading that better approximates steam generator tube operating conditions.

  9. Microstructural evolution and mechanical properties of Inconel 718 after thermal exposure

    Energy Technology Data Exchange (ETDEWEB)

    Yu, Z.S., E-mail: yuzaisong@tpri.com.cn [State Key Laboratory for Mechanical Behavior of Materials, Xi’an Jiaotong University, No. 28, Xianning West Road, Xi’an 710049 (China); Xi' an Thermal Power Research Institute Co. Ltd., No. 136, Xingqing Road, Xi’an 710032 (China); Zhang, J.X. [State Key Laboratory for Mechanical Behavior of Materials, Xi’an Jiaotong University, No. 28, Xianning West Road, Xi’an 710049 (China); Yuan, Y.; Zhou, R.C.; Zhang, H.J.; Wang, H.Z. [Xi' an Thermal Power Research Institute Co. Ltd., No. 136, Xingqing Road, Xi’an 710032 (China)

    2015-05-14

    Inconel 718 was subjected to various heat treatments, i.e., solution heat treatment, standard ageing treatment and standard ageing plus 700 °C thermal exposure. The mechanical properties of the alloys were determined using tensile tests and Charpy pendulum impact tests at 650 °C and room temperature, respectively. The highest yield strength of 988 MPa was attained in the standard aged specimen, whereas a maximum impact toughness of 217 J cm{sup −2} was attained in the solution-treated specimen. After thermal exposure, the mechanical properties of the specimens degrade. Both the yield strength and impact toughness decreased monotonically with increasing thermal exposure time. Subjected to a 10000-h long-term thermal exposure, the yield strength dramatically decreased to 475 MPa (almost 50% of the maximum strength), and the impact toughness reduced to only 18 J cm{sup −2}. The microstructures of the specimens were characterized using scanning electron microscopy (SEM) and transmission electron microscopy (TEM). Coarsening of γ′ and γ″ and the transformation of γ″ to δ-Ni{sub 3}Nb was observed after thermal exposure. However, a complete transformation from metastable γ″ to δ-Ni{sub 3}Nb was never accomplished, even after the 10000-h long-term thermal exposure. Based on the obtained experimental results, the effects of the microstructural evolution on the mechanical properties are discussed.

  10. The corrosion rate measurement of Inconel 690 on high temperature and pressure by using CMS100

    International Nuclear Information System (INIS)

    Sriyono; Satmoko, Ari; Febrianto; Hidayati, N R; Arifal; Sumarno, Ady; Handoyo, Ismu; Prasetjo, Joko

    1999-01-01

    The corrosion rate measurement of Inconel 690 on high temperature and pressure had been done. By using an Autoclave, and temperature can be simulated. For reducing the pressure on Autoclave so its can be measure by Corrosion Measurement System 100(CMS100), the electrodes placement had designed and fabrication on the cover of Autoclave. The electrodes of CMS100 are reference electrode, working electrodes and counter electrodes. The electrodes placement are made and and designed on two packages, these are Salt bridge and Counter-specimen placement. From the result of testing these both of placement are able to 90 bar (pressure) and 280 C (temperature) operation rate measurement was done on temperature variation from 150 0C, 190 0C, 200 0C, 210 0C, 220 0C and 230 0C, and the solution is 0.1 ppm chloride. The pressure experiment is the pressure, which occurred in Autoclave. From the Tafel analysis, even through very little The corrosion current increased from 150 C to 230 C it is 2,54x10-10 a/cm2 to 1,62x10-9 A/cm2, but the the corrosion rate is still zero

  11. Optimization of WEDM process parameters using deep cryo-treated Inconel 718 as work material

    Directory of Open Access Journals (Sweden)

    Bijaya Bijeta Nayak

    2016-03-01

    Full Text Available The present work proposes an experimental investigation and optimization of various process parameters during taper cutting of deep cryo-treated Inconel 718 in wire electrical discharge machining process. Taguchi's design of experiment is used to gather information regarding the process with less number of experimental runs considering six input parameters such as part thickness, taper angle, pulse duration, discharge current, wire speed and wire tension. Since traditional Taguchi method fails to optimize multiple performance characteristics, maximum deviation theory is applied to convert multiple performance characteristics into an equivalent single performance characteristic. Due to the complexity and non-linearity involved in this process, good functional relationship with reasonable accuracy between performance characteristics and process parameters is difficult to obtain. To address this issue, the present study proposes artificial neural network (ANN model to determine the relationship between input parameters and performance characteristics. Finally, the process model is optimized to obtain a best parametric combination by a new meta-heuristic approach known as bat algorithm. The results of the proposed algorithm show that the proposed method is an effective tool for simultaneous optimization of performance characteristics during taper cutting in WEDM process.

  12. Evaluation of the Stress Corrosion Cracking Behavior of Inconel 600 Alloy by Acoustic Emission

    International Nuclear Information System (INIS)

    Sung, Key Yong; Kim, In Sup; Yoon, Young Ku

    1996-01-01

    Acoustic emission(AE) response during stress corrosion cracking(SCC) of Inconel 600 alloy has been monitored to study the AE detectability of crack generation and growth by comparing the crack behavior with AE parameters processed, and to evaluate the applicability as a nondestructive evaluation(AE) by measuring the minimum crack size detectable with AE. Variously heat-treated specimens were tensioned by constant extension rate test(CERT) in various extension rate to give rise to the different SCC behavior of specimens. The AE amplitude level generated from intergranular stress-corrosion cracking(IGSCC) is higher than those from ductile fracture and mechanical deformation, which means the AE amplitude can be a significant parameter for distinguishing the An source. AE can also provide the effective means to identify the transition from the small crack initiation and formation of dominant cracks to the dominant crack growth. Minimum crack size detectable with AE is supposed to be approximately 200 to 400μm in length and below 100μm in depth. The test results show that AE technique has a capability for detecting the early stage of IGSCC growth and the potential for practical application as a NDE

  13. Influence of damages caused by surface defects upon the oxydation mechanism of inconel 600

    International Nuclear Information System (INIS)

    Rousselet, J.M.; Moulin, G.; Huntz, A.M.

    1985-01-01

    The influence of thermochemical and mechanical treatments on the oxidation mechanism of Ni 76 Cr 16 Fe 8 alloys (Inconel 600) was studied from a kinetic and analytical point of view, in order to clarify the role of defects either due to a prestrain or related to impurities such as S, C. for example to overcome sulfur pollution of steam generator tubes of nuclear power plant. For unstrained alloys, the oxidation process is controlled by the diffusion of alloy elements in the metallic substrate. But, beyond a critical strain value, the diffusion rate in the alloy is sufficiently accelerated by the strain induced defects to involve an oxidation control by the diffusion of base-elements (Cr, Ni, Fe) in the oxide scale. Sulfides present in the alloy (due to a pre-sulphidation treatment) strongly accelerate the oxidation kinetics owing to the fact that a first oxidation step, controlled by a chemical process of sulphide decomposition, takes place simultaneously to an internal oxidation; then, a second step related to sulphur diffusion through the oxide scale appears; sulphur in the oxide scale creates defects which accelerate cationic diffusion in the oxides. The baneful influence of sulphur can be balanced by prestraining the material [fr

  14. Cold Spray Deposition of Freestanding Inconel Samples and Comparative Analysis with Selective Laser Melting

    Science.gov (United States)

    Bagherifard, Sara; Roscioli, Gianluca; Zuccoli, Maria Vittoria; Hadi, Mehdi; D'Elia, Gaetano; Demir, Ali Gökhan; Previtali, Barbara; Kondás, Ján; Guagliano, Mario

    2017-10-01

    Cold spray offers the possibility of obtaining almost zero-porosity buildups with no theoretical limit to the thickness. Moreover, cold spray can eliminate particle melting, evaporation, crystallization, grain growth, unwanted oxidation, undesirable phases and thermally induced tensile residual stresses. Such characteristics can boost its potential to be used as an additive manufacturing technique. Indeed, deposition via cold spray is recently finding its path toward fabrication of freeform components since it can address the common challenges of powder-bed additive manufacturing techniques including major size constraints, deposition rate limitations and high process temperature. Herein, we prepared nickel-based superalloy Inconel 718 samples with cold spray technique and compared them with similar samples fabricated by selective laser melting method. The samples fabricated using both methods were characterized in terms of mechanical strength, microstructural and porosity characteristics, Vickers microhardness and residual stresses distribution. Different heat treatment cycles were applied to the cold-sprayed samples in order to enhance their mechanical characteristics. The obtained data confirm that cold spray technique can be used as a complementary additive manufacturing method for fabrication of high-quality freestanding components where higher deposition rate, larger final size and lower fabrication temperatures are desired.

  15. Assessment of an improved multiaxial strength theory based on creep-rupture data for Inconel 600

    International Nuclear Information System (INIS)

    Huddleston, R.L.

    1993-01-01

    A new multiaxial strength theory incorporating three independent stress parameters was developed and reported by the author in 1984. It was formally incorporated into ASME Code Case N47-29 in 1990. The new theory provided significantly more accurate stress-rupture life predictions than obtained using the classical theories of von Mises, Tresca, and Rankins (maximum principal stress), for Types 304 and 316 stainless steel tested at 593 and 600 degrees C respectively under different biaxial stress states. Additional results for Inconel 600 specimens tested at 816 degrees C under tension-tension and tension-compression stress states are presented in this paper and show a factor of approximately 2.4 reduction in the scatter of predicted versus observed lives as compared to the classical theories of von Mises and Tresca and a factor of about 5 as compared to the Rankins theory. A key feature of the theory, which incorporates the maximum deviatoric stress, the first invariant of the stress tensor, and the second invariant of the deviatoric stress tensor, is its ability to distinguish between life under tensile versus compressive stress states

  16. Biaxial thermal creep of Inconel 617 and Haynes 230 at 850 and 950 °C

    International Nuclear Information System (INIS)

    Tung, Hsiao-Ming; Mo, Kun; Stubbins, James F.

    2014-01-01

    The biaxial thermal creep behavior of Inconel 617 and Haynes 230 at 850 and 950 °C was investigated. Biaxial stresses were generated using the pressurized tube technique. The detailed creep deformation and fracture mechanism have been studied. Creep curves for both alloys showed that tertiary creep accounts for a greater portion of the materials’ life, while secondary creep only accounts for a small portion. Fractographic examinations of the two alloys indicated that nucleation, growth, and coalescence of creep voids are the dominant micro-mechanisms for creep fracture. At 850 °C, alloy 230 has better creep resistance than alloy 617. When subjected to the biaxial stress state, the creep rupture life of the two alloys was considerably reduced when compared to the results obtained by uniaxial tensile creep tests. The Monkman–Grant relation proves to be a promising method for estimating the long-term creep life for alloy 617, whereas alloy 230 does not follow the relation. This might be associated with the significant changes in the microstructure of alloy 230 at high temperatures

  17. Cutting Zone Temperature Identification During Machining of Nickel Alloy Inconel 718

    Science.gov (United States)

    Czán, Andrej; Daniš, Igor; Holubják, Jozef; Zaušková, Lucia; Czánová, Tatiana; Mikloš, Matej; Martikáň, Pavol

    2017-12-01

    Quality of machined surface is affected by quality of cutting process. There are many parameters, which influence on the quality of the cutting process. The cutting temperature is one of most important parameters that influence the tool life and the quality of machined surfaces. Its identification and determination is key objective in specialized machining processes such as dry machining of hard-to-machine materials. It is well known that maximum temperature is obtained in the tool rake face at the vicinity of the cutting edge. A moderate level of cutting edge temperature and a low thermal shock reduce the tool wear phenomena, and a low temperature gradient in the machined sublayer reduces the risk of high tensile residual stresses. The thermocouple method was used to measure the temperature directly in the cutting zone. An original thermocouple was specially developed for measuring of temperature in the cutting zone, surface and subsurface layers of machined surface. This paper deals with identification of temperature and temperature gradient during dry peripheral milling of Inconel 718. The measurements were used to identification the temperature gradients and to reconstruct the thermal distribution in cutting zone with various cutting conditions.

  18. Reactivity Studies of Inconel 625 with Sodium, and Lunar Regolith Stimulant

    Science.gov (United States)

    Gillies, Donald; Salvail, Pat; Reid, Bob; Colebaugh, James; Easterling, Greg

    2008-01-01

    In the event of the need for nuclear power in exploration, high flux heat pipes will be needed for heat transfer from space nuclear reactors to various energy conversion devices, and to safely dissipate excess heat. Successful habitation will necessitate continuous operation of alkali metal filled heat pipes for 10 or-more years in a hostile environment with little maintenance. They must be chemical and creep resistant in the high vacuum of space (lunar), and they must operate reliably in low gravity conditions with intermittent high radiation fluxes. One candidate material for the heat pipe shell, namely Inconel 625, has been tested to determine its compatibility with liquid sodium. Any reactivity could manifest itself as a problem over the long time periods anticipated. In addition, possible reactions with the lunar regolith will take place, as will evaporation of selected elements at the external surfaces of the heat pipes, and so there is a need for extensive long-term testing under simulated lunar conditions.

  19. Effect of Heat Treatment Parameters on the Microstructure and Properties of Inconel-625 Superalloy

    Science.gov (United States)

    Sukumaran, Arjun; Gupta, R. K.; Anil Kumar, V.

    2017-07-01

    Inconel-625 is a solid solution-strengthened alloy used for long-duration applications at high temperatures and moderate stresses. Different heat treatment cycles (temperatures of 625-1025 °C and time of 2-6 h) have been studied to obtain optimum mechanical properties suitable for a specific application. It has been observed that room temperature strength and, hardness decreased and ductility increased with increase in heat treatment temperature. The rate of change of these properties is found to be moderate for the samples heat-treated up to 850 °C, and thereafter, it increases rapidly. It is attributed to the microstructural changes like dissolution of carbides, recrystallization and grain growth. Microstructures are found to be predominantly single-phase austenitic with the presence of fine alloy carbides. The presence of twins is observed in samples heat-treated at lower temperature, which act as nucleation sites for recrystallization at 775 °C. Beyond 850 °C, the role of carbides present in the matrix is subsided by the coarsening of recrystallized grains and finally at 1025 °C, significant dissolution of carbide results in substantial reduction in strength and increase in ductility. Elongation to an extent of >71% has been obtained in sample heat-treated at 1025 °C indicating excellent tendency for cold workability. Failure of heat-treated specimens is found to be mainly due to carbide particle-matrix decohesion which acts as locations for crack initiation.

  20. Structure and Properties of the Aluminide Coatings on the Inconel 625 Superalloy

    Science.gov (United States)

    Adamiak, Stanisław; Bochnowski, Wojciech; Dziedzic, Andrzej; Filip, Ryszard; Szeregij, Eugeniusz

    2016-01-01

    The research samples used in this study were based on the Inconel 625 alloy; the examined samples were coated with aluminide films deposited in a low-activity chemical vapor deposition (CVD) process. The samples' microstructure was investigated with optical and electron microscopy and energy dispersive X-ray spectroscopy analysis. Hardness measurements were performed using Vickers and Berkovich test methods. The adhesion of the aluminide coating was determined by fractography. It was shown that the fracture mechanism was different for the respective zones of the aluminide coating and the substrate material. The outer zone of the aluminide coating is characterized by an intercrystalline fracture, with a small contribution of transcrystalline fracture within individual grains (large crystallites in the bottom of the zone, composed of smaller crystallites, also show an intercrystalline fracture). The substrate material exhibited a ductile intercrystalline fracture. Based on this investigation, an increase of the microhardness of the material occurring at loads below 0.2 N was observed. When determining microhardness of aluminide coating it is necessary to take into account the optimal choice of the indentation tip.

  1. The effect of deformation temperature on the microstructure evolution of Inconel 625 superalloy

    Science.gov (United States)

    Guo, Qingmiao; Li, Defu; Guo, Shengli; Peng, Haijian; Hu, Jie

    2011-07-01

    Hot compression tests of Inconel 625 superalloy were conducted using a Gleeble-1500 simulator between 900 °C and 1200 °C with different true strains and a strain rate of 0.1 s -1. Scanning electron microscope (SEM) and electron backscatter diffraction technique (EBSD) were employed to investigate the effect of deformation temperature on the microstructure evolution and nucleation mechanisms of dynamic recrystallization (DRX). It is found that the relationship between the DRX grain size and the peak stress can be expressed by a power law function. Significant influence of deformation temperatures on the nucleation mechanisms of DRX are observed at different deformation stages. At lower deformation temperatures, continuous dynamic recrystallization (CDRX) characterized by progressive subgrain rotation is considered as the main mechanism of DRX at the early deformation stage. However, discontinuous dynamic recrystallization (DDRX) with bulging of the original grain boundaries becomes the operating mechanism of DRX at the later deformation stage. At higher deformation temperatures, DDRX is the primary mechanism of DRX, while CDRX can only be considered as an assistant mechanism at the early deformation stage. Nucleation of DRX can also be activated by the twinning formation. With increasing the deformation temperature, the effect of DDRX accompanied with twinning formation grows stronger, while the effect of CDRX grows weaker. Meanwhile, the position of subgrain formation shifts gradually from the interior of original grains to the vicinity of the original boundaries.

  2. Analytical methods to characterize heterogeneous raw material for thermal spray process: cored wire Inconel 625

    Science.gov (United States)

    Lindner, T.; Bonebeau, S.; Drehmann, R.; Grund, T.; Pawlowski, L.; Lampke, T.

    2016-03-01

    In wire arc spraying, the raw material needs to exhibit sufficient formability and ductility in order to be processed. By using an electrically conductive, metallic sheath, it is also possible to handle non-conductive and/or brittle materials such as ceramics. In comparison to massive wire, a cored wire has a heterogeneous material distribution. Due to this fact and the complex thermodynamic processes during wire arc spraying, it is very difficult to predict the resulting chemical composition in the coating with sufficient accuracy. An Inconel 625 cored wire was used to investigate this issue. In a comparative study, the analytical results of the raw material were compared to arc sprayed coatings and droplets, which were remelted in an arc furnace under argon atmosphere. Energy-dispersive X-ray spectroscopy (EDX) and X-ray fluorescence (XRF) analysis were used to determine the chemical composition. The phase determination was performed by X-ray diffraction (XRD). The results were related to the manufacturer specifications and evaluated in respect to differences in the chemical composition. The comparison between the feedstock powder, the remelted droplets and the thermally sprayed coatings allows to evaluate the influence of the processing methods on the resulting chemical and phase composition.

  3. Experimental Investigation on High-Cycle Fatigue of Inconel 625 Superalloy Brazed Joints

    Science.gov (United States)

    Chen, Jianqiang; Demers, Vincent; Turner, Daniel P.; Bocher, Philippe

    2018-04-01

    The high-cycle fatigue performance and crack growth pattern of transient liquid phase-brazed joints in a nickel-based superalloy Inconel 625 were studied. Assemblies with different geometries and types of overlaps were vacuum-brazed using the brazing paste Palnicro-36M in conditions such as to generate eutectic-free joints. This optimal microstructure provides the brazed assemblies with static mechanical strength corresponding to that of the base metal. However, eutectic micro-constituents were observed in the fillet region of the brazed assembly due to an incomplete isothermal solidification within this large volume of filler metal. The fatigue performance increased significantly with the overlap distance for single-lap joints, and the best performance was found for double-lap joints. It was demonstrated that these apparent changes in fatigue properties according to the specimen geometry can be rationalized when looking at the fatigue data as a function of the local stress state at the fillet radii. Fatigue cracks were nucleated from brittle eutectic phases located at the surface of the fillet region. Their propagation occurred through the bimodal microstructure of fillet and the diffusion region to reach the base metal. High levels of crack path tortuosity were observed, suggesting that the ductile phases found in the microstructure may act as a potential crack stopper. The fillet region must be considered as the critical region of a brazed assembly for fatigue applications.

  4. Erosive Wear of Inconel 625 Alloy Coatings Deposited by CMT Method

    Directory of Open Access Journals (Sweden)

    Solecka M.

    2016-06-01

    Full Text Available The article presents the investigation results concerning the determination of the characteristics of erosive wear caused by the impact of Al2O3 solid particles on the surface of Inconel 625 alloy after plastic working and the same material after weld cladding process using the CMT method. Erosion wear tests were performed at two temperatures: 20°C and 650°C. The erosion tests were conducted using the standard ASTM G76. A jet with a specified abrasive waight was directed to the surface of the tested material at an α impingement angle varied in the range of 30-90° at a velocity imparted to the abrasive by the medium, which was compressed air. The eroded surface was examined using a scanning electron microscope (SEM, while the depths of craters caused by the erosion tests were measured with an optical profilometer. The predominant mechanisms of the formation of mass losses during solid particle erosion were microcutting and microfissuring.

  5. Microsegregation and Precipitates in Inconel 625 Arc Weld Overlay Coatings on Boiler Pipes / Mikrosegregacja I Wydzielenia W Powłokach Ze Stopu Inconel 625 Napawanych Łukowo Na Rury Kotłowe

    Directory of Open Access Journals (Sweden)

    Rozmus-Górnikowska M.

    2015-12-01

    Full Text Available The aim of this work was to investigate the microsegregation and precipitates formed due to segregation in Inconel 625 arc weld overlay coatings on boiler pipes. Examination of microsegregation and precipitates were carried out by means of a scanning electron microscope (SEM equipped with an EDS detector as well as a transmission electron microscope (TEM equipped with a HAADF (STEM and an EDS detectors. The presence of precipitations in the weld overlay was also confirmed with X-ray diffraction analysis (XRD of residue in the form of powder that remained after the electrolytic dissolution of weld overlay matrix.

  6. Extrusion and intrusion evolution in cyclically strained cast superalloy Inconel 738LC using confocal laser scanning microscope and AFM

    Czech Academy of Sciences Publication Activity Database

    Obrtlík, Karel; Juliš, M.; Man, Jiří; Podrábský, T.; Polák, Jaroslav

    2010-01-01

    Roč. 241, - (2010), Art. No. 012054 ISSN 1742-6588. [ICSMA-15 (15th International Conference on the Strength of Materials). Dresden, 16.08.2009-21.08.2009] R&D Projects: GA AV ČR 1QS200410502; GA ČR GA106/07/1507 Institutional research plan: CEZ:AV0Z20410507 Keywords : fatigue * persistent slip marking * Inconel 738LC Subject RIV: JL - Materials Fatigue, Friction Mechanics http://iopscience.iop.org/1742-6596/240/1/012054

  7. Impurity status of dee-shaped discharges in Doublet III with inconel wall and limiters; with and without titanium gettering

    International Nuclear Information System (INIS)

    Fujisawa, Noboru; Nagami, Masayuki; Yokomizo, Hideaki

    1980-11-01

    Dee-shaped discharges in the Doublet III device have the following plasma parameters: maximum discharge current 1.0 MA, maximum mean density 1.0 x 10 14 cm -3 , elongation 1.0 - 1.6. The dominant impurities are oxygen and nickel, which are the major constituents of the Inconel limiters and vessel wall. Discharges with Z sub(eff) = 1 - 3 are attained without titanium gettering. Lower density and/or higher current discharges are characterized by a large influx of nickel impurity. During some conditions, impurity accumulations near the center are observed. (author)

  8. Compatibility of aluminide-coated Hastelloy x and Inconel 617 in a simulated gas-cooled reactor environment

    International Nuclear Information System (INIS)

    Chin, J.; Johnson, W.R.; Chen, K.

    1982-03-01

    Commercially prepared aluminide coatings on Hastelloy X and Inconel 617 substrates were exposed to controlled-impurity helium at 850 0 and 950 0 C for 3000 h. Optical and scanning electron (SEM) microscopy, electron microprobe profiles, and SEM X-ray mapping were used to evaluate and compare exposed and unexposed control samples. Four coatings were evaluated: aluminide, aluminide with platinum, aluminide with chromium, and aluminide with rhodium. With extended time at elevated temperature, nickel diffused into the aluminide coatings to form epsilon-phase (Ni 3 Al). This diffusion was the primary cause of porosity formation at the aluminide/alloy interface

  9. Identifying and Understanding Environment-Induced Crack propagation Behavior in Ni-based Superalloy INCONEL 617

    Energy Technology Data Exchange (ETDEWEB)

    Ma, Longzhou

    2012-11-30

    The nickel-based superalloy INCONEL 617 is a candidate material for heat exchanger applications in the next-generation nuclear plant (NGNP) system. This project will study the crack propagation process of alloy 617 at temperatures of 650°C-950°C in air under static/cyclic loading conditions. The goal is to identify the environmental and mechanical damage components and to understand in-depth the failure mechanism. Researchers will measure the fatigue crack propagation (FCP) rate (da/dn) under cyclic and hold-time fatigue conditions, and sustained crack growth rates (da/dt) at elevated temperatures. The independent FCP process will be identified and the rate-controlled sustained loading crack process will be correlated with the thermal activation equation to estimate the oxygen thermal activation energy. The FCP-dependent model indicates that if the sustained loading crack growth rate, da/dt, can be correlated with the FCP rate, da/dn, at the full time dependent stage, researchers can confirm stress-accelerated grain-boundary oxygen embrittlement (SAGBOE) as a predominate effect. Following the crack propagation tests, the research team will examine the fracture surface of materials in various cracking stages using a scanning electron microscope (SEM) and an optical microscope. In particular, the microstructure of the crack tip region will be analyzed in depth using high resolution transmission electron microscopy (TEM) and electron energy loss spectrum (EELS) mapping techniques to identify oxygen penetration along the grain boundary and to examine the diffused oxygen distribution profile around the crack tip. The cracked sample will be prepared by focused ion beam nanofabrication technology, allowing researchers to accurately fabricate the TEM samples from the crack tip while minimizing artifacts. Researchers will use these microscopic and spectroscopic results to interpret the crack propagation process, as well as distinguish and understand the environment or

  10. Neutron Imaging for Selective Laser Melting Inconel Hardware with Internal Passages

    Science.gov (United States)

    Tramel, Terri L.; Norwood, Joseph K.; Bilheux, Hassina

    2014-01-01

    Additive Manufacturing is showing great promise for the development of new innovative designs and large potential life cycle cost reduction for the Aerospace Industry. However, more development work is required to move this technology into space flight hardware production. With selective laser melting (SLM), hardware that once consisted of multiple, carefully machined and inspected pieces, joined together can be made in one part. However standard inspection techniques cannot be used to verify that the internal passages are within dimensional tolerances or surface finish requirements. NASA/MSFC traveled to Oak Ridge National Lab's (ORNL) Spallation Neutron Source to perform some non-destructive, proof of concept imaging measurements to assess the capabilities to understand internal dimensional tolerances and internal passages surface roughness. This presentation will describe 1) the goals of this proof of concept testing, 2) the lessons learned when designing and building these Inconel 718 test specimens to minimize beam time, 3) the neutron imaging test setup and test procedure to get the images, 4) the initial results in images, volume and a video, 4) the assessment of using this imaging technique to gather real data for designing internal flow passages in SLM manufacturing aerospace hardware, and lastly 5) how proper cleaning of the internal passages is critically important. In summary, the initial results are very promising and continued development of a technique to assist in SLM development for aerospace components is desired by both NASA and ORNL. A plan forward that benefits both ORNL and NASA will also be presented, based on the promising initial results. The initial images and volume reconstruction showed that clean, clear images of the internal passages geometry are obtainable. These clear images of the internal passages of simple geometries will be compared to the build model to determine any differences. One surprising result was that a new cleaning

  11. Parametric modeling and optimization of laser scanning parameters during laser assisted machining of Inconel 718

    Science.gov (United States)

    Venkatesan, K.; Ramanujam, R.; Kuppan, P.

    2016-04-01

    This paper presents a parametric effect, microstructure, micro-hardness and optimization of laser scanning parameters (LSP) on heating experiments during laser assisted machining of Inconel 718 alloy. The laser source used for experiments is a continuous wave Nd:YAG laser with maximum power of 2 kW. The experimental parameters in the present study are cutting speed in the range of 50-100 m/min, feed rate of 0.05-0.1 mm/rev, laser power of 1.25-1.75 kW and approach angle of 60-90°of laser beam axis to tool. The plan of experiments are based on central composite rotatable design L31 (43) orthogonal array. The surface temperature is measured via on-line measurement using infrared pyrometer. Parametric significance on surface temperature is analysed using response surface methodology (RSM), analysis of variance (ANOVA) and 3D surface graphs. The structural change of the material surface is observed using optical microscope and quantitative measurement of heat affected depth that are analysed by Vicker's hardness test. The results indicate that the laser power and approach angle are the most significant parameters to affect the surface temperature. The optimum ranges of laser power and approach angle was identified as 1.25-1.5 kW and 60-65° using overlaid contour plot. The developed second order regression model is found to be in good agreement with experimental values with R2 values of 0.96 and 0.94 respectively for surface temperature and heat affected depth.

  12. Study on the microstructure, mechanical property and residual stress of SLM Inconel-718 alloy manufactured by differing island scanning strategy

    Science.gov (United States)

    Lu, Yanjin; Wu, Songquan; Gan, Yiliang; Huang, Tingting; Yang, Chuanguang; Junjie, Lin; Lin, Jinxin

    2015-12-01

    Inconel-718 has received an extensive using in mold industry. The selective laser melting (SLM) is providing an ideal means for manufacturing mold insert with complex geometrical features and internal architecture. During the manufacturing of high quality mold inserts with conformal cooling channel, the parameters play a vital role in the SLM process. In the study, the Inconel-718 alloys were manufactured by SLM with 2×2 mm2, 3×3 mm2, 5×5 mm2, and 7×7 mm2 island scanning strategies. The microstructure, mechanical property, and residual stress were investigated by optical microscope, tensile test and Vickers micro-indentation, respectively. It can be found that the relative density increased with enlarging the island size; the results on the microstructure indicated that the cracks and more pores were detected in the 22-specimen; whilst the microstructures of all specimens were composed of fine dendritic grains, cellular, and columnar structures; the tensile testing suggested that the ultimate tensile strength and yield strength of all samples was similar; while the outcome of the residual stress showed that the value of residual stress was ranked in the following sequence: 22-specimen<55-specimen<77-specimen<33-specimen. Although the 22-specimen had lower residual stress compared with the other groups, the occurrence of cracks limited its processing application in SLM. Through integrated into account, the 55-scanning strategy is a promising candidate for manufacturing of mold inserts.

  13. Studies of Standard Heat Treatment Effects on Microstructure and Mechanical Properties of Laser Net Shape Manufactured INCONEL 718

    Science.gov (United States)

    Qi, H.; Azer, M.; Ritter, A.

    2009-10-01

    Laser net shape manufacturing (LNSM) is a laser cladding/deposition based technology, which can fabricate and repair near-net-shape high-performance components directly from metal powders. Characterizing mechanical properties of the laser net shape manufactured components is prerequisite to the applications of LNSM in aircraft engine industrial productions. Nickel-based superalloys such as INCONEL 718 are the most commonly used metal materials in aircraft engine high-performance components. In this study, the laser deposition process is optimized through a set of designed experiments to reduce the porosity to less than 0.03 pct. It is found that the use of plasma rotating electrode processed (PREP) powder and a high energy input level greater than 80 J/mm are necessary conditions to minimize the porosity. Material microstructure and tensile properties of laser-deposited INCONEL 718 are studied and compared under heat treatment conditions of as deposited, direct aged, solution treatment and aging (STA), and full homogenization followed by STA. Tensile test results showed that the direct age heat treatment produces the highest tensile strength equivalent to the wrought material, which is followed by the STA-treated and the homogenization-treated tensile strengths, while the ductility exhibits the reverse trend. Finally, failure modes of the tensile specimens were analyzed with fractography.

  14. Geometrical quality evaluation in laser cutting of Inconel-718 sheet by using Taguchi based regression analysis and particle swarm optimization

    Science.gov (United States)

    Shrivastava, Prashant Kumar; Pandey, Arun Kumar

    2018-03-01

    The Inconel-718 is one of the most demanding advanced engineering materials because of its superior quality. The conventional machining techniques are facing many problems to cut intricate profiles on these materials due to its minimum thermal conductivity, minimum elastic property and maximum chemical affinity at magnified temperature. The laser beam cutting is one of the advanced cutting method that may be used to achieve the geometrical accuracy with more precision by the suitable management of input process parameters. In this research work, the experimental investigation during the pulsed Nd:YAG laser cutting of Inconel-718 has been carried out. The experiments have been conducted by using the well planned orthogonal array L27. The experimentally measured values of different quality characteristics have been used for developing the second order regression models of bottom kerf deviation (KD), bottom kerf width (KW) and kerf taper (KT). The developed models of different quality characteristics have been utilized as a quality function for single-objective optimization by using particle swarm optimization (PSO) method. The optimum results obtained by the proposed hybrid methodology have been compared with experimental results. The comparison of optimized results with the experimental results shows that an individual improvement of 75%, 12.67% and 33.70% in bottom kerf deviation, bottom kerf width, and kerf taper has been observed. The parametric effects of different most significant input process parameters on quality characteristics have also been discussed.

  15. Effect of cutting fluids and cutting conditions on surface integrity and tool wear in turning of Inconel 713C

    Science.gov (United States)

    Hikiji, R.

    2018-01-01

    The trend toward downsizing of engines helps to increase the number of turbochargers around Europe. As for the turbocharger, the temperature of the exhaust gas is so high that the parts made of nickel base super alloy Inconel 713C are used as high temperature strength metals. External turning of Inconel 713C which is used as the actual automotive parts was carried out. The effect of the cutting fluids and cutting conditions on the surface integrity and tool wear was investigated, considering global environment and cost performance. As a result, in the range of the cutting conditions used this time, when the depth of cut was small, the good surface integrity and tool life were obtained. However, in the case of the large corner radius, it was found that the more the cutting length increased, the more the tool wear increased. When the cutting length is so large, the surface integrity and tool life got worse. As for the cutting fluids, it was found that the synthetic type showed better performance in the surface integrity and tool life than the conventional emulsion. However, it was clear that the large corner radius made the surface roughness and tool life good, but it affected the size error etc. in machining the workpiece held in a cantilever style.

  16. Effect of location on microstructure and mechanical properties of additive layer manufactured Inconel 625 using gas tungsten arc welding

    International Nuclear Information System (INIS)

    Wang, J.F.; Sun, Q.J.; Wang, H.; Liu, J.P.; Feng, J.C.

    2016-01-01

    Additive layer manufacturing (ALM), using gas tungsten arc welding (GTAW) as heat source, is a promising technology in producing Inconel 625 components due to significant cost savings, high deposition rate and convenience of processing. With the purpose of revealing how microstructure and mechanical properties are affected by the location within the manufactured wall component, the present study has been carried out. The manufactured Inconel 625 consists of cellular grains without secondary dendrites in the near-substrate region, columnar dendrites structure oriented upwards in the layer bands, followed by the transition from directional dendrites to equiaxed grain in the top region. With the increase in deposited height, segregation behavior of alloying elements Nb and Mo constantly strengthens with maximal evolution in the top region. The primary dendrite arm spacing has a well coherence with the content of Laves phase. The microhardness and tensile strength show obvious variation in different regions. The microhardness and tensile strength of near-substrate region are superior to that of layer bands and top region. The results are further explained in detail through the weld pool behavior and temperature field measurement.

  17. Ultrasonic Sensor Signals and Optimum Path Forest Classifier for the Microstructural Characterization of Thermally-Aged Inconel 625 Alloy

    Directory of Open Access Journals (Sweden)

    Victor Hugo C. de Albuquerque

    2015-05-01

    Full Text Available Secondary phases, such as laves and carbides, are formed during the final solidification stages of nickel-based superalloy coatings deposited during the gas tungsten arc welding cold wire process. However, when aged at high temperatures, other phases can precipitate in the microstructure, like the γ'' and δ phases. This work presents an evaluation of the powerful optimum path forest (OPF classifier configured with six distance functions to classify background echo and backscattered ultrasonic signals from samples of the inconel 625 superalloy thermally aged at 650 and 950 \\(^\\circ\\C for 10, 100 and 200 h. The background echo and backscattered ultrasonic signals were acquired using transducers with frequencies of 4 and 5 MHz. The potentiality of ultrasonic sensor signals combined with the OPF to characterize the microstructures of an inconel 625 thermally aged and in the as-welded condition were confirmed by the results. The experimental results revealed that the OPF classifier is sufficiently fast (classification total time of 0.316 ms and accurate (accuracy of 88.75% and harmonic mean of 89.52 for the application proposed.

  18. An Analysis of Rheological Properties of Inconel 625 Superalloy Feedstocks Formulated with Backbone Binder Polypropylene System for Powder Injection Molding

    Directory of Open Access Journals (Sweden)

    Gökmen U.

    2017-12-01

    Full Text Available Binder formula is one of the most significant factors which has a considerable influence on powder injection molding (PIM processes. In the study, rheological behaviors and properties of different binder systems containing PIM feedstocks, Inconel 625 powder commonly used in space industry, were investigated. The feedstocks were prepared 59%-69% (volume powder loading ratios with three diversified binder systems by use of Polypropylene as backbone binder. The average particle size of the Inconel 625 powder used was 12.86 microns. Components used in the binder were mixed for 30 minutes as dry in three dimensional mixing to prepare binder systems. Rheological features of the feedstock were characterized by using a capillary rheometer. Viscosities of the feedstocks were calculated within the range of 37.996-1900 Pa.s based on the shear rate, shear stress, binder formula and temperature. “n” parameters for PIM feedstocks were determined to be less than 1. Influences of temperature on the viscosities of the feedstocks were also studied and “Ea” under various shear stresses were determined within the range of 24.41-70.89 kJ/mol.

  19. Ultrasonic sensor signals and optimum path forest classifier for the microstructural characterization of thermally-aged inconel 625 alloy.

    Science.gov (United States)

    de Albuquerque, Victor Hugo C; Barbosa, Cleisson V; Silva, Cleiton C; Moura, Elineudo P; Filho, Pedro P Rebouças; Papa, João P; Tavares, João Manuel R S

    2015-05-27

    Secondary phases, such as laves and carbides, are formed during the final solidification stages of nickel-based superalloy coatings deposited during the gas tungsten arc welding cold wire process. However, when aged at high temperatures, other phases can precipitate in the microstructure, like the γ'' and δ phases. This work presents an evaluation of the powerful optimum path forest (OPF) classifier configured with six distance functions to classify background echo and backscattered ultrasonic signals from samples of the inconel 625 superalloy thermally aged at 650 and 950 °C for 10, 100 and 200 h. The background echo and backscattered ultrasonic signals were acquired using transducers with frequencies of 4 and 5 MHz. The potentiality of ultrasonic sensor signals combined with the OPF to characterize the microstructures of an inconel 625 thermally aged and in the as-welded condition were confirmed by the results. The experimental results revealed that the OPF classifier is sufficiently fast (classification total time of 0.316 ms) and accurate (accuracy of 88.75%" and harmonic mean of 89.52) for the application proposed.

  20. X-ray photoelectron spectroscopy study of the passive films formed on thermally sprayed and wrought Inconel 625

    Science.gov (United States)

    Bakare, M. S.; Voisey, K. T.; Roe, M. J.; McCartney, D. G.

    2010-11-01

    There is a well known performance gap in corrosion resistance between thermally sprayed corrosion resistant coatings and the equivalent bulk materials. Interconnected porosity has an important and well known effect, however there are additional relevant microstructural effects. Previous work has shown that a compositional difference exists between the regions of resolidified and non-melted material that exist in the as-sprayed coatings. The resolidified regions are depleted in oxide forming elements due to formation of oxides during coating deposition. Formation of galvanic cells between these different regions is believed to decrease the corrosion resistance of the coating. In order to increase understanding of the details of this effect, this work uses X-ray photoelectron spectroscopy (XPS) to study the passive films formed on thermally sprayed coatings (HVOF) and bulk Inconel 625, a commercially available corrosion resistant Ni-Cr-Mo-Nb alloy. Passive films produced by potentiodynamic scanning to 400 mV in 0.5 M sulphuric acid were compared with air-formed films. The poorer corrosion performance of the thermally sprayed coatings was attributed to Ni(OH) 2, which forms a loose, non-adherent and therefore non-protective film. The good corrosion resistance of wrought Inconel 625 is due to formation of Cr, Mo and Nb oxides.

  1. Metallographic study of cracks formation factors in Inconel 718 and waspaloy during welding by electron beam and the tungsten inert gas process

    International Nuclear Information System (INIS)

    Varela, Danilo.

    1976-01-01

    Study of physico-chemical aspects of cracks formation during welding of Inconel 718 and waspaloy. In both alloys cracks are caused by an intergranular or interdendritic decohesion at the level of liquid films under stress produced by the welding thermal cycle. Constraints repartition, liquation and external sollicitations influence are studied [fr

  2. Effect of Al-Si diffusion coating on the fatigue behavior of cast Inconel 713LC at 800°C

    Czech Academy of Sciences Publication Activity Database

    Juliš, M.; Obrtlík, Karel; Pospíšilová, S.; Podrábský, T.; Polák, Jaroslav

    2010-01-01

    Roč. 2, č. 1 (2010), s. 1983-1989 E-ISSN 1877-7058. [Fatigue 2010. Praha, 06.06.2010-11.06.2010] Institutional research plan: CEZ:AV0Z20410507 Keywords : Low cycle fatigue * Diffusion coating * Inconel 713LC * High temperature * Damage mechanisms Subject RIV: JL - Materials Fatigue, Friction Mechanics

  3. TEM Microstructure and Chemical Composition of Transition Zone Between Steel Tube and An Inconel 625 Weld Overlay Coating Produced by CMT Method

    Directory of Open Access Journals (Sweden)

    Rozmus-Górnikowska M.

    2017-06-01

    Full Text Available The aim of this work was to investigate the microstructure and chemical composition of the transition zone between 16Mo3 steel and Inconel 625 weld overlay coating produced by the Cold Metal Transfer (CMT method. Investigations were primarily carried out through transmission electron microscopy (TEM on thin foils prepared by FIB (Focus Ion Beam.

  4. INCONEL 690 CORROSION IN WTP (WASTE TREATMENT PLANT) HLW (HIGH LEVEL WASTE) GLASS MELTS RICH IN ALUMINUM & BISMUTH & CHROMIUM OR ALUMINUM/SODIUM

    Energy Technology Data Exchange (ETDEWEB)

    KRUGER AA; FENG Z; GAN H; PEGG IL

    2009-11-05

    Metal corrosion tests were conducted with four high waste loading non-Fe-limited HLW glass compositions. The results at 1150 C (the WTP nominal melter operating temperature) show corrosion performance for all four glasses that is comparable to that of other typical borosilicate waste glasses, including HLW glass compositions that have been developed for iron-limited WTP streams. Of the four glasses tested, the Bi-limited composition shows the greatest extent of corrosion, which may be related to its higher phosphorus content. Tests at higher suggest that a moderate elevation of the melter operating temperature (up to 1200 C) should not result in any significant increase in Inconel corrosion. However, corrosion rates did increase significantly at yet higher temperatures (1230 C). Very little difference was observed with and without the presence of an electric current density of 6 A/inch{sup 2}, which is the typical upper design limit for Inconel electrodes. The data show a roughly linear relationship between the thickness of the oxide scale on the coupon and the Cr-depletion depth, which is consistent with the chromium depletion providing the material source for scale growth. Analysis of the time dependence of the Cr depletion profiles measured at 1200 C suggests that diffusion of Cr in the Ni-based Inconel alloy controls the depletion depth of Cr inside the alloy. The diffusion coefficient derived from the experimental data agrees within one order of magnitude with the published diffusion coefficient data for Cr in Ni matrices; the difference is likely due to the contribution from faster grain boundary diffusion in the tested Inconel alloy. A simple diffusion model based on these data predicts that Inconel 690 alloy will suffer Cr depletion damage to a depth of about 1 cm over a five year service life at 1200 C in these glasses.

  5. Influence of microstructure in corrosion behavior of an Inconel 600 commercial alloy in 0.1 M sodium thiosulfate solution; Influencia de la microestructura en el comportamiento a la corrosion de una aleacion comercial Inconel 600 en solucion de Tiosulfato de sodio 0.1 M

    Energy Technology Data Exchange (ETDEWEB)

    Granados, J.; Rodriguez, F.J.; Arganis, C. [Facultad de Quimica, UNAM, C.P. 04510 Mexico D.F. (Mexico)

    1999-07-01

    The Inconel 600 is used in diverse components of BWR and PWR type reactors, where diverse cases of intergranular stress corrosion have been presented. It has been reported susceptibility to the corrosion of this alloy, in presence of thiosulfates, which come from the degradation of the ion exchange resins of water treatments that use the reactors. The objective of this work is to study the influence of metallurgical condition in the corrosion velocity of Inconel 600 commercial alloy, in a 0.1 M thiosulfates solution. (Author)

  6. Fatigue behavior and microstructural characterization of nickel-base superalloy Inconel 939 produced by laser melting process; Ermuedungsverhalten und mikrostrukturelle Charakterisierung der im Laserschmelzverfahren hergestellten Nickelbasis-Superlegierung Inconel 939

    Energy Technology Data Exchange (ETDEWEB)

    Kanagarajah, Pirabagini

    2016-07-01

    The present study investigated the microstructural characteristics and its impact on the resulting mechanical properties of the nickel-based superalloy lnconel 939 processed by selective laser melting (SLM) and data are compared to an lnconel 939 cast alloy. The monotonic and microstructural results demonstrate a strong dependency on the building direction of the SLM-processed material and a distinct difference to the cast alloy, particularly relating to the microstructure. Strain-controlled isothermal and thermomechanical fatigue in combination with the digital-imagecorrelation (DIC) describe the mechanical behavior and the critical area in the structure. Whether the SLM- or the cast alloy achieves a higher lifetime during isothermal fatigue, depends on the strain amplitude. For low strain amplitudes, the aged SLM-material has a higher lifetime in the temperature range from room temperature to 750 C and shows a better fatigue characteristic compared to the cast alloy. By increasing the amplitude, the existing pores become dominant and a fast failure occurs. However, the porosity was reduced drastically in the HIP-condition. [German] In der vorliegenden Arbeit wurden die mikrostrukturellen Eigenschaften und das dadurch resultierende mechanische Verhalten der im SLM-Verfahren (Selective Laser Melting) hergestellten Nickelbasis-Superlegierung Inconel 939 untersucht und einer Inconel 939 Gusslegierung gegenuebergestellt. Die monotonen und mikrostrukturellen Untersuchungsergebnisse zeigen eine eindeutige Abhaengigkeit der Herstellungsrichtung und deutliche Unterschiede zur Gusslegierung, insbesondere in der Mikrostruktur. Dehnungsgeregelte isotherme und thermomechanische Ermuedungsversuche in Kombination mit der Methode der digitalen Bildkorrelation (DIC) beschreiben das mechanische Verhalten sowie die kritischen Bereiche im Gefuege. Ob beim SLM- oder Gusswerkstoff eine hoehere Lebensdauer bei der isothermen Ermuedung erreicht wird, ist von der Hoehe der Beanspruchung

  7. Investigation of the Stress Corrosion Cracking Susceptibility of Annealed and Heat Treated Alloy 625 Castings and Forgings in Sea Water

    Science.gov (United States)

    1987-06-01

    across the Helmholts plane to alloy surface gap and into the material. 7.1. 2 SAMLE - PEPARATION The fully heat processed .30 in..h sqoare, 2 inch long...I_.• Ii; V’ ^61 11. FUTURE WORK The preceding testing program left marny questions unanswered. The m3trix of test.s conducted was not inclusive of

  8. Effect of nose radius on forces, and process parameters in hot machining of Inconel 718 using finite element analysis

    Directory of Open Access Journals (Sweden)

    Asit Kumar Parida

    2017-04-01

    Full Text Available In the present work, the variation of nose radius on forces, cutting temperature, stress, has been studied using finite element modeling in hot turning operation of Inconel 718. Three values of nose radius were taken (0.4, 0.8 and 1.2 mm. Cutting force, thrust force, stress, and cutting temperature have been predicted using commercial DEFORM™ software at different cutting tool nose radius in both room and heated conditions. With the increase of tool nose radius in both room and elevated machining conditions the cutting force and thrust force increased. The cutting temperature, chip thickness and chip tool contact length also have been studied. In order to validate the numerical results an experimental analysis has been performed and good agreement between them has been observed

  9. The synergy of corrosion and fretting wear process on Inconel 690 in the high temperature high pressure water environment

    Science.gov (United States)

    Wang, Zihao; Xu, Jian; Li, Jie; Xin, Long; Lu, Yonghao; Shoji, Tetsuo; Takeda, Yoichi; Otsuka, Yuichi; Mutoh, Yoshiharu

    2018-04-01

    The synergistic effect of corrosion and fretting process of the steam generator (SG) tube was investigated by using a self-designed high temperature test rig in this paper. The experiments were performed at 100°C , 200°C and 288°C , respectively. The fretting corrosion damage was studied by optical microscopy (OM), scanning electron microscope (SEM), energy dispersive spectrometer (EDS), Raman spectroscopy and auger electron spectroscopy (AES). The results demonstrated that the corrosion process in high temperature high pressure (HTHP) water environment had a distinct interaction with the fretting process of Inconel 690. With the increment of temperature, the damage mechanism changed from a simple mechanical process to a mechanochemical process.

  10. Investigation on wear resistance and corrosion resistance of electron beam cladding co-alloy coating on Inconel617

    Science.gov (United States)

    Liu, Hailang; Zhang, Guopei; Huang, Yiping; Qi, Zhengwei; Wang, Bo; Yu, Zhibiao; Wang, Dezhi

    2018-04-01

    To improve surface properties of Inconel 617 alloy (referred to as 617 alloy), co-alloy coating metallurgically bonded to substrate was prepared on the surface of 617 alloy by electron beam cladding. The microstructure, phase composition, microhardness, tribological properties and corrosion resistance of the coatings were investigated. The XRD results of the coatings reinforced by co-alloy (Co800) revealed the presence of γ-Co, CoCx and Cr23C6 phase as matrix and new metastable phases of Cr2Ni3 and Co3Mo2Si. These hypoeutectic structures contain primary dendrites and interdendritic eutectics. The metallurgical bonding forms well between the cladding layer and the matrix of 617 alloy. In most studied conditions, the co-alloy coating displays a better hardness, tribological performance, i.e., lower coefficient of frictions and wear rates, corrosion resistance in 1 mol L‑1 HCl solution, than the 617 alloy.

  11. Microstructural evolution during transient liquid phase bonding of Inconel 617 using Ni-Si-B filler metal

    International Nuclear Information System (INIS)

    Jalilian, F.; Jahazi, M.; Drew, R.A.L.

    2006-01-01

    The influence of process parameters on microstructural characteristics of transient liquid phase (TLP) bonded Inconel 617 alloy was investigated. Experiments were carried out at 1065 deg. C using nickel based filler metal (Ni-4.5% Si-3% B) with B as the melting point depressant (MPD) element. Two different thickness of interlayer and various holding times were employed. The influence of these processing parameters on the characteristics of the joint area particularly size, morphology and composition of precipitates was investigated. The presence of MoB, Mo 2 B, M 23 C 6 , TiC, M 23 (B, C) 6 and Ni 3 B precipitates in the diffusion layer and Ni 3 B, Ni 3 Si and Ni 5 Si 2 precipitates in the interlayer at the interface between the base metal and interlayer were demonstrated using electron back scattered diffraction (EBSD), energy dispersive spectrometry (EDS) and TEM

  12. Comparison of Residual Stresses in Inconel 718 Simple Parts Made by Electron Beam Melting and Direct Laser Metal Sintering

    Science.gov (United States)

    Sochalski-Kolbus, L. M.; Payzant, E. A.; Cornwell, P. A.; Watkins, T. R.; Babu, S. S.; Dehoff, R. R.; Lorenz, M.; Ovchinnikova, O.; Duty, C.

    2015-03-01

    Residual stress profiles were mapped using neutron diffraction in two simple prism builds of Inconel 718: one fabricated with electron beam melting (EBM) and the other with direct laser metal sintering. Spatially indexed stress-free cubes were obtained by electrical discharge machining (EDM) equivalent prisms of similar shape. The (311) interplanar spacings from the EDM sectioned sample were compared to the interplanar spacings calculated to fulfill stress and moment balance. We have shown that applying stress and moment balance is a necessary supplement to the measurements for the stress-free cubes with respect to accurate stress calculations in additively manufactured components. In addition, our work has shown that residual stresses in electron beam melted parts are much smaller than that of direct laser metal sintered parts most likely due to the powder preheating step in the EBM process.

  13. Fatigue strength of inconel 625 plate and weldments used in the DIII-D configuration vacuum vessel

    Science.gov (United States)

    Trester, P. W.; Kaae, J. L.; Gallix, R.

    1985-08-01

    The Doublet III-D vacuum vessel will enable fusion experiments with large dee-configuration plasmas in the tokamak device at GA Technologies Inc. The vessel is a welded structure of the Ni-Cr-Mo-Nb alloy Inconel 625 in the form of mill-annealed plate and sheet. An emphasis was placed on specifying material with small grain size to enhance fatigue resistance. Fatigue strength was determined by tension-compression axial strain cycling of specimens excised from stock plate of 25 mm thickness. In addition tests were conducted on gas-tungsten-arc weldments. The strain ranges and the resulting alternating stresses, which produced fatigue lives between 10 3 and 10 6 cycles, were determined in the test program. Comparisons are presented with published data obtained using the rotating-beam test method. A discussion is also presented on the effect of the grain size on fatigue strength.

  14. Influence of sulfur on the passivity of inconel 600 in aqueous environment at 3000C. Relationship with stress corrosion

    International Nuclear Information System (INIS)

    Vancon, D.

    1989-11-01

    Dissolution kinetics and repassivation of inconel 600 in simulated primary coolant circuits of PWR is studied by fast traction experiment under potentiostatic control. The notion of elementary electrochemical transient is introduced. The model of anodic dissolution - film rupture allows the calculation of crack growth in constant deformation rate tests. When sulfur concentration is smaller than 100 micrograms/g the current is low, above the current is high. Calculation of crack growth from high level current are consistent with experimental data. Influence of pH, temperature, solution composition are determined. A Comparative study with nickel, incoloy 690 and a 19% chromium alloy was carried out to understand fast traction phenomena. Chromium plays an important part without pollution a protecting chromium oxide is formed. In polluted environment sulfur prevent nucleation of this compound and chromium hydroxides are precipitated on the surface. With pure nickel there is no passivity in presence of sulfur [fr

  15. Microstructural evolution and precipitation behavior in heat affected zone of Inconel 625 and AISI 904L dissimilar welds

    Science.gov (United States)

    Senthur Prabu, S.; Devendranath Ramkumar, K.; Arivazhagan, N.

    2017-11-01

    In the present investigation an attempt has been made to join the dissimilar combination of Inconel 625 super alloy and super austenitic stainless steel (AISI 904L) using manual multi-pass continuous current gas tungsten arc (CCGTA) welding processes. Two different filler wires such as ERNiCrMo-4 and ERNiCrCoMo-1 have been used to compare the metallurgical properties of these welded joints. Both optical microscopy and scanning electron microscopy techniques were adopted to disseminate the microstructure traits of these weldments. Formation of secondary phases at the HAZ and weld interface of AISI 904L was witnessed while using the ERNiCrCoMo-1 filler, along with Solidification Grain Boundary (SGB) and Migrated Grain Boundary (MGB) were also observed at the weld zone.

  16. Structure-Property Relationships of Solid State Additive Manufactured Aluminum Alloy 2219 and Inconel 625

    Science.gov (United States)

    Rivera Almeyda, Oscar G.

    In this investigation, the processing-structure-property relations are correlated for solid state additively manufactured (SSAM) Inconel 625 (IN 625) and a SSAM aluminum alloy 2219 (AA2219). This is the first research of these materials processed by a new SSAM method called additive friction stir (AFS). The AFS process results in a refined grain structure by extruding solid rod through a rotating tool generating heat and severe plastic deformation. In the case of the AFS IN625, the IN625 alloy is known for exhibiting oxidation resistance and temperature mechanical stability, including strength and ductility. This study is the first to investigate the beneficial grain refinement and densification produced by AFS in IN625 that results in advantageous mechanical properties (YS, UTS, epsilonf) at both quasi-static and high strain rate. Electron Backscatter Diffraction (EBSD) observed dynamic recrystallization and grain refinement during the layer deposition in the AFS specimens, where the results identified fine equiaxed grain structures formed by dynamic recrystallization (DRX) with even finer grain structures forming at the layer interfaces. The EBSD quantified grains as fine as 0.27 microns in these interface regions while the average grain size was approximately 1 micron. Additionally, this is the first study to report on the strain rate dependence of AFS IN625 through quasi-static (QS) (0.001/s) and high strain rate (HR) (1500/s) tensile experiments using a servo hydraulic frame and a direct tension-Kolsky bar, respectively, which captured both yield and ultimate tensile strengths increasing as strain rate increased. Fractography performed on specimens showed a ductile fracture surface on both QS, and HR. Alternatively, the other AFS material system investigated in this study, AA2219, is mostly used for aerospace applications, specifically for rocket fuel tanks. EBSD was performed in the cross-section of the AA2219, also exhibiting DRX with equiaxed microstructure

  17. Diffusion-bonded 16MND5-Inconel 690-316LN junction: elaboration and process residual stresses modeling

    International Nuclear Information System (INIS)

    Martinez, Michael

    1999-01-01

    The objective of this research thesis is, on the one hand, to elaborate and to characterise a bonded junction of 16MND5 and 316LN steels, and, on the other hand, to develop a simulation tool for the prediction of microstructures after bonding, as well as residual stresses related to this process. The author first reports the study of the use of diffusion bonding by hot isostatic pressing (HIP diffusion bonding) for the bonding of 16MND5 (steel used in French PWR vessel) and 316LN (austenitic stainless steel used in piping), in order to obtain junctions adapted to a use within PWRs. In this case, the use of an Inconel insert material appeared to be necessary to avoid stainless steel carburization. Thus, inserts in Inconel 600 and 690 have been tested. The objective has then been to develop a realistic calculation of residual stresses in this assembly. These stresses are stimulated by quenching. The author notably studied the simulation of temperature dependent phase transformations, and stress induced phase transformations. An existing model is validated and applied to HIP and quenching cycles. The last part reports the calculation of residual stresses by simulation of the mechanical response of the three-component material cooled from 900 C to room temperature and thus submitted to a loading of thermal origin (dilatation) and metallurgical origin (phase transformations in the 16MND5). The effect of carbon diffusion on mechanical properties has also been taken into account. The author discusses problems faced by existing models, and explains the choice of conventional macro-mechanical models. The three materials are supposed to have a plastic-viscoplastic behaviour with isotropic and kinematic strain hardening, and this behaviour is identified between 20 and 900 C [fr

  18. Effects of γ' Precipitation, Dislocation Density, and Grain Size on Stress-Relaxation Properties of INCONEL X-750 Helical Springs

    Science.gov (United States)

    Ha, Jeong Won; Seong, Baek Seok; Woo, Wanchuck; Jeong, Hi Won; Choi, Yoon Suk; Kang, Namhyun

    2017-08-01

    INCONEL X-750 specimens were manufactured into helical springs by drawing and coiling followed by aging. They were subsequently subjected to stress-relaxation tests. Stress relaxation is the important property of springs that are compressed at elevated temperatures. To understand stress relaxation, this study investigated the effect of the drawing ratio (DR) on the γ' size and volume fraction, grain size, carbide volume fraction, and dislocation density. Small-angle neutron scattering was used to measure the size and volume fraction of γ' phase, and X-ray diffraction was employed to analyze the dislocation density in the springs as a function of the DR. The smallest DR specimen (DR0) had a longer free length than the larger DR specimens (DR17 and DR42) after the stress-relaxation test was completed at 773 K (500 °C) for 300 hours. However, the size and volume fraction of γ', along with the dislocation density, had no influence on the stress relaxation of the INCONEL X-750 springs. The decreased grain size ( d) due to an increase in the DR was the main factor in the increase in the stress relaxation of the springs. The decrease in grain size displayed a nonlinear relationship with the increase in stress relaxation. The stress-relaxation behavior relationship was d -3. Grain boundaries were determined to play a role in dislocation sink via transmission electron microscopy (TEM) observations. Grain boundary diffusion accommodated by slip was responsible for the stress-relaxation properties of the spring at an elevated temperature (773 K = 500 °C).

  19. Stability of machining induced residual stresses in Inconel 718 under quasi-static loading at room temperature

    International Nuclear Information System (INIS)

    Madariaga, A.; Esnaola, J.A.; Arrazola, P.J.; Ruiz-Hervias, J.; Muñoz, P.; Ostolaza, K.

    2015-01-01

    Tensile residual stresses are very often generated on the surface when machining nickel alloys. In order to determine their influence on the final mechanical behaviour of the component residual stress stability should be considered. In the present work the evolution of surface residual stresses induced by machining in Inconel 718 under static loading at room temperature was studied experimentally and numerically. An Inconel 718 disc was face turned employing industrial working conditions and specimens for tensile tests were extracted from the disc. Surface residual stresses were measured by X-ray diffraction for initial state and after applying different loads over the material's yield stress. Then, a finite element model based on the surface–core approach was fitted to experimental results and the study was extended to analyse the influence of load level, degree of work-hardening and initial surface conditions. For the studied case, initial tensile surface residual stress (776 MPa) became even more tensile when applying loads higher than the material yield stress, but a shift was observed at the highest applied load (1350 MPa) and initial residual stress was relaxed about 170 MPa. This particular behaviour is associated to the modified stress–strain properties of the machined affected surface layer which was strongly work-hardened. Moreover, if the work-hardened properties are not considered in the finite element model results differ substantially from experiments. Surface residual stress stability also depends on the initial surface residual stress, but the degree of work-hardening induced by the machining process must be considered as well. If the difference between the yield stress of the surface and the yield stress of the core is lower than the initial surface residual stress, the surface begins yielding first and consequently the surface residual stress is decreased. In contrast, if the difference between the yield stress of the surface and the

  20. Study of liquid phase formation kinetics due to solid/solid chemical interaction and its model. Application to the Zircaloy/Inconel

    International Nuclear Information System (INIS)

    Garcia, E.A.; Denis, A.

    1990-01-01

    A description is made of the chemical interaction between Inconel spacing grids and the Zircaloy of the sheaths. Experiments performed at 1000, 1100 and 1200 deg C with base Zircaloy and with a previously formed layer of ZrO 2 , show that the kinetics is parabolic. The difference between both types of experiments is that the oxide layer delays the initiation of the Inconel-Zry interaction. A model is presented, for the description of the solid/solid interaction, which leads to the formation of eutectic that is liquid at the experiment temperature. Also a model, which represents the oxide layer dissolution and predicts the instant in which it disappears completely, is presented. (Author) [es

  1. Monitoring the Degradation Process of Inconel 600 and its Aluminide Coatings under Molten Sulfate Film with Thermal Cycles by Electrochemical Measurements

    International Nuclear Information System (INIS)

    Take, S.; Yoshinaga, S.; Yanagita, M.; Itoi, Y.

    2016-01-01

    With a specially designed electrochemical cell, the changes in impedance behavior for Inconel 600 and aluminide diffusion coatings under molten sulfate film with thermal cycles (from 800 ℃ to 350 ℃) were monitored with electrochemical impedance measurements. It was found that corrosion resistance for both materials increased with lower temperatures. At the same time, the state of molten salt was also monitored successfully by measuring the changes in impedance at high frequency, which generally represents the resistance of molten salt itself. After two thermal cycles, both Inconel 600 and aluminide diffusion coatings showed excellent corrosion resistance. The results from SEM observation and EDS analysis correlated well with the results obtained by electrochemical impedance measurements. It is concluded that electrochemical impedance is very useful for monitoring the corrosion resistance of materials under molten salt film conditions even with thermal cycles.

  2. Residual stress measurements in inconel alloy 600 tubing using an advanced x-ray instrument and Cr K /SUB beta/ radiation

    International Nuclear Information System (INIS)

    Ivkovich, D.P.; Ruud, C.O.; Snoha, D.J.

    1985-01-01

    Residual stresses in an inconel alloy 600 U-bend tube, used in heat exchangers in nuclear reactors, were studied using an advanced x-ray instrument developed at The Pennsylvania State University. The work funded by the Electric Power Research Institute (EPRI) mapped both the axial and circumferential (hoop) stresses on the outside surface of the tube. The residual stresses, inherent in the fabrication of the U-bend tubes, are a major contributor to stress corrosion cracking

  3. Influence of Al-Si diffusion coating on low cycle fatigue properties of cast superalloy Inconel 738LC at 800 °C

    Czech Academy of Sciences Publication Activity Database

    Juliš, M.; Obrtlík, Karel; Pospíšilová, S.; Podrábský, T.; Polák, Jaroslav

    488-489, č. 1 (2012), s. 307-310 ISSN 1013-9826. [International Conference on Fracture and Damage Mechanics - FDM 2011 /10./. Dubrovník, 19.09.2011-21.09.2011] R&D Projects: GA ČR(CZ) GAP107/11/2065 Institutional research plan: CEZ:AV0Z20410507 Institutional support: RVO:68081723 Keywords : Inconel 713LC * diffusion coating * High temperature low cycle fatigue Subject RIV: JL - Materials Fatigue, Friction Mechanics

  4. Examination And Detecting Discontinuities In The Austenite Inconel 625 Layer Used On The Sheet Pile Walls Of The Boiler’s Evaporator To Utilize Waste Thermally

    Directory of Open Access Journals (Sweden)

    Słania J.

    2015-09-01

    Full Text Available There are practical aspects of a quality control of the Inconel 625 surfacing weld in terms of undergone examinations and detected defects in chapter three of the article. Visual inspections, examinations of the thickness of the surfacing weld, examinations of an iron content on the surface of the surfacing weld and detecting surface cracks are described. A process of undergone practical examinations is presented.

  5. Caracterização de Uma Junta Dissimilar entre Aço Carbono e Inconel 625 Obtida por Soldagem por Explosão

    Directory of Open Access Journals (Sweden)

    Rodrigo Andrade Ribeiro

    Full Text Available Resumo Neste trabalho é caracterizada uma junta dissimilar entre aço carbono e inconel 625 obtida pela soldagem por explosão. A caracterização metalográfica foi feita com uso de diferentes ataques químicos e observação microestrutural do metal de base (MB, a interface e o revestimento de inconel 625 por meio de microscopia ótica (MO, microscopia eletrônica de varredura (MEV e espectroscopia de energia dispersa (EDS. Ensaios de microdureza foram realizados em todas as regiões. Os resultados mostram forte deformação dos grãos na proximidade da interface, tanto do lado do MB quanto do lado do inconel, tendo sido verificado significativo aumento da dureza. Na interface, ocorre o aparecimento de zonas localmente fundidas devido à dissipação de energia no impacto durante a explosão. Estas zonas apresentam microestrutura provavelmente martensítica. O trabalho conclui que o processo atinge os níveis de qualidade e produtividade característicos do segmento offshore.

  6. Formation of the Ni3Nb δ-Phase in Stress-Relieved Inconel 625 Produced via Laser Powder-Bed Fusion Additive Manufacturing

    Science.gov (United States)

    Lass, Eric A.; Stoudt, Mark R.; Williams, Maureen E.; Katz, Michael B.; Levine, Lyle E.; Phan, Thien Q.; Gnaeupel-Herold, Thomas H.; Ng, Daniel S.

    2017-11-01

    The microstructural evolution of laser powder-bed additively manufactured Inconel 625 during a post-build stress-relief anneal of 1 hour at 1143 K (870 °C) is investigated. It is found that this industry-recommended heat treatment promotes the formation of a significant fraction of the orthorhombic D0a Ni3Nb δ-phase. This phase is known to have a deleterious influence on fracture toughness, ductility, and other mechanical properties in conventional, wrought Inconel 625; and is generally considered detrimental to materials' performance in service. The δ-phase platelets are found to precipitate within the inter-dendritic regions of the as-built solidification microstructure. These regions are enriched in solute elements, particularly Nb and Mo, due to the micro-segregation that occurs during solidification. The precipitation of δ-phase at 1073 K (800 °C) is found to require up to 4 hours. This indicates a potential alternative stress-relief processing window that mitigates δ-phase formation in this alloy. Ultimately, a homogenization heat treatment is recommended for additively manufactured Inconel 625 because the increased susceptibility to δ-phase precipitation increases the possibility for significant degradation of materials' properties in service.

  7. Estimate of thermal fatigue lifetime for the INCONEL 625lCF plate while exposed to concentrated solar radiation

    Directory of Open Access Journals (Sweden)

    Rojas-Morín, A.

    2011-04-01

    Full Text Available A system for testing the thermal cycling of materials and components has been developed and installed at the DISTAL-I parabolic dish facility located at the Plataforma Solar de Almería (PSA in Spain. This system allows us to perform abrupt heating/cooling tests by exposing central solar receiver materials to concentrated solar radiation. These tests are performed to simulate both the normal and critical operational conditions of the central solar receiver. The thermal fatigue life for the INCONEL 625LCF® plate when subjected to concentrated solar radiation has been estimated with this system. We have also developed a numerical model that evaluates the thermal behavior of the plate material; additionally, the model yields the tensile-compressive stresses on the plate, which allow the estimation of the Stress-Life (S-N fatigue curves. These curves show that the lifetime of the plate is within the High Cycle Fatigue (HCF region at the operational temperatures of both 650 °C and 900 °C.

    En el concentrador solar de disco parabólico DISTAL-I, situado en la Plataforma Solar de Almería (PSA, en España, se ha instalado un sistema para pruebas de ciclado térmico de materiales. Este sistema permite realizar pruebas abruptas de calentamiento y enfriamiento, en materiales para receptores solares de torre central, al exponerlos a radiación solar concentrada. Estas pruebas se realizan para simular las condiciones de operación de un receptor solar, las condiciones críticas y las condiciones normales. Con este sistema se ha estimado el tiempo de vida bajo fatiga térmica, en una placa de INCONEL 626LCF®, cuando es sometida a radiación solar concentrada. Asimismo, hemos desarrollado un modelo numérico que evalúa el desarrollo térmico en el material de la placa: adicionalmente, el modelo obtiene los esfuerzos de tensión-compresión en la placa, los cuales permiten la estimaciónde las curvas de fatiga vidaesfuerzo (S-N. Estas curvas

  8. Crack growth threshold under hold time conditions in DA Inconel 718 – A transition in the crack growth mechanism

    Directory of Open Access Journals (Sweden)

    E. Fessler

    2016-01-01

    Full Text Available Aeroengine manufacturers have to demonstrate that critical components such as turbine disks, made of DA Inconel 718, meet the certification requirements in term of fatigue crack growth. In order to be more representative of the in service loading conditions, crack growth under hold time conditions is studied. Modelling crack growth under these conditions is challenging due to the combined effect of fatigue, creep and environment. Under these conditions, established models are often conservative but the degree of conservatism can be reduced by introducing the crack growth threshold in models. Here, the emphasis is laid on the characterization of crack growth rates in the low ΔK regime under hold time conditions and in particular, on the involved crack growth mechanism. Crack growth tests were carried out at high temperature (550 °C to 650 °C under hold time conditions (up to 1200 s in the low ΔK regime using a K-decreasing procedure. Scanning electron microscopy was used to identify the fracture mode involved in the low ΔK regime. EBSD analyses and BSE imaging were also carried out along the crack path for a more accurate identification of the fracture mode. A transition from intergranular to transgranular fracture was evidenced in the low ΔK regime and slip bands have also been observed at the tip of an arrested crack at low ΔK. Transgranular fracture and slip bands are usually observed under pure fatigue loading conditions. At low ΔK, hold time cycles are believed to act as equivalent pure fatigue cycles. This change in the crack growth mechanism under hold time conditions at low ΔK is discussed regarding results related to intergranular crack tip oxidation and its effect on the crack growth behaviour of Inconel 718 alloy. A concept based on an “effective oxygen partial pressure” at the crack tip is proposed to explain the transition from transgranular to intergranular fracture in the low ΔK regime.

  9. Capacitor discharge welded bars of Inconel 718 and TiAl6V4 superalloys under fatigue

    International Nuclear Information System (INIS)

    Chiozzi, S.; Dattoma, V.; Panella, F.

    2008-01-01

    This work concerns the mechanical behaviour analysis of Capacitor Discharge Welded joints made with Inconel 718 and TiAl6V4 superalloys in the form of cylindrical bars. The research activities have been conducted in the frame of AWFORS project, financed by the European Community. The Capacitor Discharge Welding (CDW) technique is of particular interest for repair processes; it allows the substitution of the damaged part after its removal and the replacement of the new component without consistent additional machining. Good mechanical properties and geometrical integrity are to be achieved; consequently, the multipoint contact profile for the CDW process has been conceived to enhance the microstructural weld characteristics and improve the fatigue and creep behaviour at high temperatures. Fatigue tests have been performed both at room and working temperature, comparing the results between base material and as-welded specimens with the same heat treatment. The microstructure has been deeply analyzed through optic and scanning electron microscope (SEM) observations; this way the microstructural modifications and the Heat Affected Zones have been studied in the welded section as well as the interaction between the weld layers material and the parent metal

  10. Diffraction and single-crystal elastic constants of Inconel 625 at room and elevated temperatures determined by neutron diffraction

    International Nuclear Information System (INIS)

    Wang, Zhuqing; Stoica, Alexandru D.; Ma, Dong; Beese, Allison M.

    2016-01-01

    In this work, diffraction and single-crystal elastic constants of Inconel 625 have been determined by means of in situ loading at room and elevated temperatures using time-of-flight neutron diffraction. Theoretical models proposed by Voigt, Reuss, and Kroner were used to determine single-crystal elastic constants from measured diffraction elastic constants, with the Kroner model having the best ability to capture experimental data. The magnitude of single-crystal elastic moduli, computed from single-crystal elastic constants, decreases and the single crystal anisotropy increases as temperature increases, indicating the importance of texture in affecting macroscopic stress at elevated temperatures. The experimental data reported here are of great importance in understanding additive manufacturing of metallic components as: diffraction elastic constants are required for computing residual stresses from residual lattice strains measured using neutron diffraction, which can be used to validate thermomechanical models of additive manufacturing, while single-crystal elastic constants can be used in crystal plasticity modeling, for example, to understand mechanical deformation behavior of additively manufactured components.

  11. Use of Hot Rolling for Generating Low Deviation Twins and a Disconnected Random Boundary Network in Inconel 600 Alloy

    Science.gov (United States)

    Sahu, Sandeep; Yadav, Prabhat Chand; Shekhar, Shashank

    2018-02-01

    In this investigation, Inconel 600 alloy was thermomechanically processed to different strains via hot rolling followed by a short-time annealing treatment to determine an appropriate thermomechanical process to achieve a high fraction of low-Σ CSL boundaries. Experimental results demonstrate that a certain level of deformation is necessary to obtain effective "grain boundary engineering"; i.e., the deformation must be sufficiently high to provide the required driving force for postdeformation static recrystallization, yet it should be low enough to retain a large fraction of original twin boundaries. Samples processed in such a fashion exhibited 77 pct length fraction of low-Σ CSL boundaries, a dominant fraction of which was from Σ3 ( 64 pct), the latter with very low deviation from its theoretical misorientation. The application of hot rolling also resulted in a very low fraction of Σ1 ( 1 pct) boundaries, as desired. The process also leads to so-called "triple junction engineering" with the generation of special triple junctions, which are very effective in disrupting the connectivity of the random grain boundary network.

  12. The effect of water quality on the intergranular attack of inconel alloy 600 in deaerated water at 350 deg C

    International Nuclear Information System (INIS)

    Hirano, Hideo; Takaku, Hiroshi

    1987-01-01

    Intergranular Attack (IGA) tests were conducted to examine the effect of water quality on the IGA of Inconel alloy 600 in deaerated water at 350 deg C. The main test results are as follows. (1) The inhibitory effect of boric acid on IGA has been studied. IGA and SCC propagation rates in NaOH 20 wt%-Na 2 CO 3 4 wt% apueous solution were extremely suppressed by the addition of boric acid, and the numbers of SCC cracks also extremely decreased. IGA and SCC did not occure in 10 4 ppm boric acid apueous solution, and IGA initiated in NaOH 20 wt%-Na 2 CO 3 4 wt% solution did not propagate in 10 4 ppm boric acid solution. (2) The Effect of HCI and H 2 SO 4 on IGA has been studied. In 10 ppm HCl solution, SCC occures but IGA did not occure. On the other hand, IGA and SCC occurred in HCI 40 ppm-H 2 SO 4 60 ppm solution. The addition of boric acid into HCI 40 ppm-H 2 SO 4 60 ppm solution did not suppressed IGA. (3) The inhibitory effect of some chemical species on IGA was examined. CH 3 COOH, NaNO 3 , Ca(NO 3 ) 2 and GeCl 4 suppressed IGA and SCC. (author)

  13. Investigation into the influence of post-weld heat treatment on the microstructure and hardness of Inconel X-750

    Directory of Open Access Journals (Sweden)

    Prachya Peasura

    2015-04-01

    Full Text Available This work describes a post-weld heat treatment for a precipitation-hardened nickel alloy. Inconel X-750 is a nickel-based superalloy for gas tungsten arc welding processes. The materials were heat-treated in two steps: solution and aging. The post-weld heat treatment variables examined in this study included post-weld heat treatment temperatures of 705°C, 775°C, and 845°C and post-weld heat treatment time of 2–24 h in 2-h increments. The resulting materials were examined using the full factorial design of experiments to determine the resulting material hardness and observed with optical microscopy, scanning electron microscopy, and energy dispersive X-ray spectroscopy in the fusion zone and heat-affected zone. The results show that a longer post-weld heat treatment time corresponds to larger γ′ precipitates and a smaller amount of Cr23C6 at the grain boundaries, which can decrease the overall hardness. The post-weld heat treatment analysis indicates that an increase in the amount of γ′ results in better mechanical properties for particles with octagonal shapes and a small size. A factorial analysis, which was conducted on the relationship between the post-weld heat treatment temperature and time to the hardness of the fusion zone, had a 95% confidence level.

  14. Effect of Heat Treatment on Microstructure and Mechanical Properties of Inconel 625 Alloy Fabricated by Pulsed Plasma Arc Deposition

    Science.gov (United States)

    Xu, Fujia; Lv, Yaohui; Liu, Yuxin; Xu, Binshi; He, Peng

    Pulsed plasma arc deposition (PPAD) was successfully used to fabricate the Ni-based superalloy Inconel 625 samples. The effects of three heat treatment technologies on microstructure and mechanical properties of the as-deposited material were investigated. It was found that the as-deposited structure exhibited homogenous cellular dendrite structure, which grew epitaxially along the deposition direction. Moreover, some intermetallic phases including Laves phase and MC carbides were precipitated in the interdendritic region as a result of Nb segregation. Compared with the as-deposited microstructure, the direct aged (DA) microstructure changed little except the precipitation of hardening phases γ' and γ" (Ni3Nb), which enhanced the hardness and tensile strength. But the plastic property was inferior due to the existence of brittle Laves phase. After solution and aging heat treatment (STA), a large amount of Laves particles in the interdendritic regions were dissolved, resulting in the reduction of Nb segregation and the precipitation of needle-like δ (Ni3Nb) in the interdendritic regions and grain boundaries. The hardness and tensile strength were improved without sacrificing the ductility. By homogenization and STA heat treatment (HSTA), Laves particles were dissolved into the matrix completely and resulted in recrystallized large grains with bands of annealing twins. The primary MC particles and remaining phase still appeared in the matrix and grain boundaries. Compared with the as-deposited sample, the mechanical properties decreased severely as a result of the grain growth coarsening. The failure modes of all the tensile specimens were analyzed with fractography.

  15. The Influence of Welding Parameters on the Nugget Formation of Resistance Spot Welding of Inconel 625 Sheets

    Science.gov (United States)

    Rezaei Ashtiani, Hamid Reza; Zarandooz, Roozbeh

    2015-09-01

    A 2D axisymmetric electro-thermo-mechanical finite element (FE) model is developed to investigate the effect of current intensity, welding time, and electrode tip diameter on temperature distributions and nugget size in resistance spot welding (RSW) process of Inconel 625 superalloy sheets using ABAQUS commercial software package. The coupled electro-thermal analysis and uncoupled thermal-mechanical analysis are used for modeling process. In order to improve accuracy of simulation, material properties including physical, thermal, and mechanical properties have been considered to be temperature dependent. The thickness and diameter of computed weld nuggets are compared with experimental results and good agreement is observed. So, FE model developed in this paper provides prediction of quality and shape of the weld nuggets and temperature distributions with variation of each process parameter, suitably. Utilizing this FE model assists in adjusting RSW parameters, so that expensive experimental process can be avoided. The results show that increasing welding time and current intensity lead to an increase in the nugget size and electrode indentation, whereas increasing electrode tip diameter decreases nugget size and electrode indentation.

  16. Microstructure and strain-stress analysis of the dynamic strain aging in inconel 625 at high temperature

    Science.gov (United States)

    Maj, P.; Zdunek, J.; Mizera, J.; Kurzydlowski, K. J.; Sakowicz, B.; Kaminski, M.

    2017-01-01

    Serrated flow is a result of unstable plastic flow, which occurs during tensile and compression tests on some dilute alloys. This phenomenon is referred as the Portevin Le-Chatelier effect (PLC effect). The aim of this research was to investigate and analyze this phenomenon in Inconel 625 solution strengthened superalloy. The tested material was subjected to tensile tests carried out within the temperature range 200-700 °C, with three different strain rates: 0.002 1/s, 0.01/s, and 0.05 1/s and additional compression tests with high deformation speeds of 0.1, 1, and 10 1/s. The tensile strain curves were analyzed in terms of intensity and the observed patterns of serrations Using a modified stress drop method proposed by the authors, the activation energy was calculated with the assumption that the stress drops' distribution is a direct representation of an average solute atom's interaction with dislocations. Subsequently, two models, the standard vacancy diffusion Bilby-Cottrell model and the realistic cross-core diffusion mechanism proposed by Zhang and Curtin, were compared. The results obtained show that the second one agrees with the experimental data. Additional microstructure analysis was performed to identify microstructure elements that may be responsible for the PLC effect. Based on the results, the relationship between the intensity of the phenomenon and the conditions of the tests were determined.

  17. The fatigue and corrosion fatigue behavior of welded Inconel 625 alloy employed in off-shore platforms; Avaliacao do comportamento a fadiga e a corrosao-fadiga de juntas soldadas da liga Inconel 625 testada para uso em plaaformas off-shore

    Energy Technology Data Exchange (ETDEWEB)

    Pfingstag, M.E.; Schroeder, R.M.; Mueller, I.L. [Universidade Federal do Rio Grande do Sul (LAPEC/UFRGS), Porto Alegre, RS (Brazil). Dept. de Metalurgia. Lab. de Pesquisa em Corrosao], e-mail: maiquel10@walla.com

    2006-07-01

    The fatigue and corrosion fatigue behavior of welded Inconel 625 employed live like risers in off-shore platforms was studied. These risers may be employed integrally of this alloy, or combined with API 52 X60 steel in the form of 'Clads'. One of the most susceptible points in .these structures is the circumferential weld that joint the pipes together. In these regions, stresses and defects are generated by the welding process, and these material remind in contact with aggressive species like, chlorides and Co{sub 2} . Polarization curves, slow strain rate fatigue and corrosion fatigue tests were used to characterize the Inconel alloy behavior. In the welded deposit condition, this alloy shows an excellent resistance corrosion and a good fatigue and corrosion-fatigue behavior.(author)

  18. Solidificação da zona de fusão na soldagem do AISI 304 com inconel 600 por laser de Nd: YAG Microstructure development in Nd: YAG laser welding of AISI 304 and Inconel 600

    Directory of Open Access Journals (Sweden)

    Maurício David M. das Neves

    2009-06-01

    Full Text Available Neste trabalho estudou-se a morfologia de solidificação da zona de fusão, numa junta formada a partir de materiais dissimilares, composta por aço inoxidável austenítico AISI 304 e por liga de níquel Inconel 600, soldada com laser pulsado de Nd:YAG. Os parâmetros do feixe laser e do sistema óptico foram selecionados, visando obter uma solda com penetração total e bom acabamento superficial. A caracterização microestrutural foi realizada por microscopia ótica, onde se observou uma zona de fusão com penetração total do tipo keyhole, a presença de pequenos poros e a ausência de trincas. As juntas soldadas foram caracterizadas também, por meio de microscopia eletrônica de varredura (MEV. Medidas realizadas por espectrometria de raios X por dispersão de energia na zona de fusão indicaram uma distribuição levemente heterogênea de níquel e ferro. Observou-se que o início de solidificação da zona de fusão ocorreu por meio de crescimento epitaxial. A morfologia de solidificação da ZF foi basicamente dendrítica e celular sendo, influenciada pelo gradiente de temperatura, velocidade de solidificação e composição química. As variações de composição química e da morfologia de solidificação não alteraram significativamente os valores de microdureza Vickers na zona de fusão. Resultados obtidos nos ensaios de tração indicaram valores de eficiência de soldagem adequados.An autogenous laser welding of dissimilar materials involving AISI 304 austenitic stainless steels and Inconel 600 nickel alloy was investigated in this study. Hence, the aim of this investigation was to study the solidification and microstructure of fusion zone when using a pulsed Nd:YAG laser. The laser and optical beam parameters were chosen to achieve a good weld with total penetration. Optical microscopy pictures showed a typical keyhole weld with total penetration, small pores and free of cracks. The x-ray spectrometry by energy dispersion

  19. Aspectos metalúrgicos de revestimentos dissimilares com a superliga à base de níquel inconel 625 Metallurgical aspects of dissimilar weld overlays of inconel 625 nickel based superalloys

    Directory of Open Access Journals (Sweden)

    Cleiton Carvalho Silva

    2012-09-01

    Full Text Available Prolongar a vida útil e aumentar a confiabilidade de equipamentos e tubulações de plantas de produção e processamento de petróleo é uma busca constante no setor de petróleo e gás. Tais aspectos dependem essencialmente do uso de ligas resistentes à corrosão. Neste contexto, a soldagem de revestimento com superligas à base de níquel tem sido uma alternativa interessante, pois confere aos equipamentos uma alta resistência à corrosão com um custo inferior, se comparado à fabricação de componentes ou tubulações maciças com superligas. Assim, o objetivo do presente trabalho foi investigar o comportamento metalúrgico de revestimento de superliga à base de níquel do tipo Inconel 625 depositados pelo processo TIG com alimentação de arame frio. As soldagens foram realizadas em uma bancada robotizada, empregando uma fonte eletrônica de soldagem com sistema de aquisição de dados para o monitoramento dos sinais de corrente e tensão. A caracterização microestrutural foi realizada através das técnicas de microscopia eletrônica de varredura (MEV e transmissão (MET, espectroscopia de energia dispersiva de raios-X (EDS. Os resultados mostraram que a microestrutura do metal de solda foi constituída por uma matriz γ com fases secundárias ricas em Nb. Foi encontrada a formação de precipitados complexos de carbonetos/nitretos de Ti e Nb.To extend the life and reliability of pipes and equipment in oil & gas production and processing settings is a continuous demand. These aspects are essentially dependent on corrosion resistant alloys used. In this context, the weld overlay with Ni-based superalloys is a great interesting alternative, since improve the corrosion resistance without increase the cost of manufacture when compared to massive equipment. Thus, the objective of this study was to evaluate the metallurgical aspects of Inconel 625 weld overlays deposited by GTAW cold wire feed process. The welds were performed using a

  20. The study on force, surface integrity, tool life and chip on laser assisted machining of inconel 718 using Nd:YAG laser source.

    Science.gov (United States)

    Venkatesan, K

    2017-07-01

    Inconel 718, a high-temperature alloy, is a promising material for high-performance aerospace gas turbine engines components. However, the machining of the alloy is difficult owing to immense shear strength, rapid work hardening rate during turning, and less thermal conductivity. Hence, like ceramics and composites, the machining of this alloy is considered as difficult-to-turn materials. Laser assisted turning method has become a promising solution in recent years to lessen cutting stress when materials that are considered difficult-to-turn, such as Inconel 718 is employed. This study investigated the influence of input variables of laser assisted machining on the machinability aspect of the Inconel 718. The comparison of machining characteristics has been carried out to analyze the process benefits with the variation of laser machining variables. The laser assisted machining variables are cutting speeds of 60-150 m/min, feed rates of 0.05-0.125 mm/rev with a laser power between 1200 W and 1300 W. The various output characteristics such as force, roughness, tool life and geometrical characteristic of chip are investigated and compared with conventional machining without application of laser power. From experimental results, at a laser power of 1200 W, laser assisted turning outperforms conventional machining by 2.10 times lessening in cutting force, 46% reduction in surface roughness as well as 66% improvement in tool life when compared that of conventional machining. Compared to conventional machining, with the application of laser, the cutting speed of carbide tool has increased to a cutting condition of 150 m/min, 0.125 mm/rev. Microstructural analysis shows that no damage of the subsurface of the workpiece.

  1. Desgaste por abrasión del acero api 5l x65 revestido con niobio por aspersión térmica a plasma y con inconel 625 por soldadura

    OpenAIRE

    MATOS MANDUJANO, JOSE FIDEL; MOTTA, FELIPE; ANTONINI, LEONARDO; SCHNEIDER, EDUARDO; SCHROEDER, ROBERTO; MALFATTI, CÉLIA

    2012-01-01

    El objetivo de este trabajo fue evaluar y caracterizar el comportamiento mecánico en desgaste del acero API 5L X65, revestido con niobio en comparación al desempeño del revestimiento de la aleación de inconel 625 empleados en la industria de petróleo y gas. El revestimiento de niobio fue obtenido por el proceso de aspersión térmica a plasma de arco no transferido y el revestimiento inconel 625 por soldadura con electrodo revestido. La resistencia al desgaste por abrasión fue evaluada según ...

  2. Electrochemical impedance spectrometry using 316L steel, hastelloy, maraging, Inconel 600, Elgiloy, carbon steel, TiN and NiCr. Simulation in tritiated water. 2 volumes

    International Nuclear Information System (INIS)

    Bellanger, G.

    1994-03-01

    Polarization and electrochemical impedance spectrometry curves are presented and discussed. These curves make it possible to ascertain the corrosion domains and to compare the slow and fast kinetics (voltammetry) of different stainless steel alloys. These corrosion kinetics, the actual or simulated tritiated water redox potentials, and the corrosion potentials provide a classification of the steels studied here: 316L, Hastelloy, Maraging, Inconel 600, Elgiloy, carbon steel and TiN and NiCr deposits. From the results it can be concluded that Hastelloy and Elgiloy have the best corrosion resistance. (author). 49 refs., 695 figs., tabs

  3. Improvement of Surface Properties of Inconel718 by HVOF Coating with WC-Metal Powder and by Laser Heat Treatment of the Coating

    OpenAIRE

    Chun, Hui Gon; Cho, Tong Yul; Yoon, Jae Hong; Lee, Gun Hwan

    2015-01-01

    High-velocity oxygen-fuel (HVOF) thermal spray coating with WC-metal powder was carried out by using optimal coating process on an Inconel718 surface for improvement of the surface properties, friction, wear, and corrosion resistance. Binder metals such as Cr and Ni were completely melted and WC was decomposed partially to W2C and graphite during the high temperature (up to 3500°C) thermal spraying. The melted metals were bonded with WC and other carbides and were formed as WC-metal coating. ...

  4. Aluminizing of steel 316L and the nickel-base alloy inconel 625 and followed by a high-temperature oxidation process

    International Nuclear Information System (INIS)

    Skokanova, P.; Glasbrenner, H.; Zimmermann, H.

    1995-03-01

    The supercritical water oxidation process of hazardous waste has to be carried out in a reactor which is resistant against corrosion and high pressure and temperature. Pressure tube materials are coated for protection against corrosion. In this work, the reactor materials Inconel 625 and steel 316L have been powder pack aluminized. These coated specimens were subsequently oxidized. Powder mixtures of different composition were tested, time and temperature of the coating and the oxidation processes were varied. Good results were obtained on the steel 316L in respect to thickness of the layer, composition, and adherence on the steel. (orig.)

  5. Review of corrosion phenomena on zirconium alloys, niobium, titanium, inconel, stainless steel, and nickel plate under irradiation

    International Nuclear Information System (INIS)

    Johnson, A.B. Jr.

    1975-01-01

    The role of nuclear fluxes in corrosion processes was investigated in ATR, ETR, PRTR, and in Hanford production reactors. Major effort was directed to zirconium alloy corrosion parameter studies. Corrosion and hydriding results are reported as a function of oxygen concentration in the coolant, flux level, alloy composition, surface pretreatment, and metallurgical condition. Localized corrosion and hydriding at sites of bonding to dissimilar metals are described. Corrosion behavior on specimens transferred from oxygenated to low-oxygen coolants in ETR and ATR experiments is compared. Mechanism studies suggest that a depression in the corrosion of the Zr--2.5Nb alloy under irradiation is due to radiation-induced aging. The radiation-induced onset of transition on several alloys is in general a gradual process which nucleates locally, causing areas of oxide prosity which eventually encompass the surface. Examination of Zry-2 process tubes reveals that accelerated corrosion has occurred in low-oxygen coolants. Hydrogen contents are relatively low, but show some localized profiles. Gross hydriding has occurred on process tubes containing aluminum spacers, apparently by a galvanic charging mechanism. Titanium paralleled Zry-2 in corrosion behavior under irradiation. Niobium corrosion was variable, but did not appear to be strongly influenced by radiation. Corrosion rates on Inconel and stainless steel were only slightly higher in-flux than out-of-reactor. Corrosion rates on nickel-plated aluminum appeared to vary substantially with preexposure treatments, but the rates generally were accelerated compared to rates on unirradiated coupons. (59 references, 11 tables, 12 figs.)

  6. Modelling and numerical simulation of Supercritical CO2 debinding of Inconel 718 components elaborated by Metal Injection Molding

    Directory of Open Access Journals (Sweden)

    Aboubakry Agne

    2017-10-01

    Full Text Available A debinding step using the supercritical state of a fluid has been increasingly investigated for extracting organic binders from components obtained by metal-injection molding. It consists of placing the component in an enclosure subjected to pressure and temperatures higher than the critical point to perform polymer extraction of the Metal-injection molding (MIM component. It is an alternative to conventional solvent debinding. The topic of this study is to model and simulate the supercritical debinding stage to elucidate the mechanism of polymer degradation and stabilization with a three-dimensional model. Modelling this extraction process would optimize the process on an industrial scale. It can be physically described by Fick’s law of diffusion. The model’s main parameter is the diffusion coefficient, which is identified by using linear regression based on the least-squares method. In the model, an effective length scale is specially developed to take into account the diffusion in all directions. The tests were performed for extracting polyethylene glycol, an organic additive, using supercritical CO2 in injected components. The feedstock is composed of polypropylene, polyethylene glycol, and stearic-acid as binder mixed with Inconel 718 super-alloy powders. The identified parameters were used to calculate the diffusion coefficient and simulate the supercritical debinding step on the Comsol Multiphysics® finite-element software platform to predict the remaining binder. The obtained numerical simulation results are in good agreement with the experimental data. The proposed numerical simulations allow for the determination of the remaining polyethylene glycol (PEG binder distribution with respect to processing parameters for components during the supercritical debinding process at any time. Moreover, this approach can be used in other formulation, powder, and binder systems.

  7. Artificial Neural Network-Based Constitutive Relationship of Inconel 718 Superalloy Construction and Its Application in Accuracy Improvement of Numerical Simulation

    Directory of Open Access Journals (Sweden)

    Junya Lv

    2017-01-01

    Full Text Available The application of accurate constitutive relationship in finite element simulation would significantly contribute to accurate simulation results, which play critical roles in process design and optimization. In this investigation, the true stress-strain data of an Inconel 718 superalloy were obtained from a series of isothermal compression tests conducted in a wide temperature range of 1153–1353 K and strain rate range of 0.01–10 s−1 on a Gleeble 3500 testing machine (DSI, St. Paul, DE, USA. Then the constitutive relationship was modeled by an optimally-constructed and well-trained back-propagation artificial neural network (ANN. The evaluation of the ANN model revealed that it has admirable performance in characterizing and predicting the flow behaviors of Inconel 718 superalloy. Consequently, the developed ANN model was used to predict abundant stress-strain data beyond the limited experimental conditions and construct the continuous mapping relationship for temperature, strain rate, strain and stress. Finally, the constructed ANN was implanted in a finite element solver though the interface of “URPFLO” subroutine to simulate the isothermal compression tests. The results show that the integration of finite element method with ANN model can significantly promote the accuracy improvement of numerical simulations for hot forming processes.

  8. Effect of filler metals on the mechanical properties of Inconel 625 and AISI 904L dissimilar weldments using gas tungsten arc welding

    Science.gov (United States)

    Senthur Prabu, S.; Devendranath Ramkumar, K.; Arivazhagan, N.

    2017-11-01

    In the present research work, dissimilar welding between Inconel 625 super alloy and AISI 904L super austenitic stainless steel using manual multi-pass continuous current gas tungsten arc (CCGTA) welding process employed with ERNiCrMo-4 and ERNiCrCoMo-1 fillers were performed to determine the mechanical properties and weldability. Tensile test results corroborated that the fracture had occurred at the parent metal of AISI 904L irrespective of filler used for all the trials. The presence of the macro and micro void coalescence in the fibrous matrix characterised for ductile mode of fracture. The hardness values at the weld interface of Inconel 625 side were observed to be higher for ERNiCrMo-4 filler due to the presence of strengthening elements such as W, Mo, Ni and Cr. The impact test accentuated that the weldments using ERNiCrMo-4 filler offered better impact toughness (41J) at room temperature. Bend test results showed that the weldments using these fillers exhibited good ductility without cracks.

  9. Effect of Foreign Object Damage on Fatigue of Inconel 718 at Elevated Temperature (1050°C)

    Science.gov (United States)

    Shenoy, Sneha

    The use of solar energy to produce power has increased substantially in the past few decades. In an attempt to provide uninterrupted solar power, production plants may find themselves having to operate the systems at temperatures higher than the operational capacity of the materials used in many of their components, which affects the microstructural and mechanical properties of those materials. Failures in components that have been exposed to these excessive temperatures have been observed during operations in the turbine used by AORA Solar Ltd. A particular component of interest was made of a material similar to the Ni-based superalloy Inconel 718 (IN 718), which was observed to have damage that is believed to have been initiated by Foreign Object Damage (FOD) and worsened by the high temperatures in the turbine. The potential links among the observed failure, FOD and the high temperatures of operation are investigated in this study. IN718 is a precipitation hardened nickel superalloy with resistance to oxidation and ability to withstand high stresses over a wide range of temperatures. Several studies have been conducted to understand IN 718 tensile and fatigue properties at elevated temperatures (600- 950°C). However, this study focuses on understanding the behavior of IN718 with FOD induced by a stream of 50 mum Alumina particles at a velocity of 200 m/s. under high cycle fatigue at an elevated temperature of 1050 °C. Tensile tests were conducted for both as-received and heat treated (1050 °C in air for 8hrs) samples at room and high temperature. Fatigue tests were performed at heat treated samples at 1050 °C for samples with and without ablation. The test conditions were as similar as possible to the conditions in the AORA turbine. The results of the study provide an insight into tensile properties, fatigue properties and FOD. The results indicated a reduction in fatigue life for the samples with ablation damage, where crack nucleation occurred either at

  10. Viscoplastic Model Development to Account for Strength Differential: Application to Aged Inconel 718 at Elevated Temperature. Degree awarded by Pennsylvania State Univ., 2000

    Science.gov (United States)

    Iyer, Saiganesh; Lerch, Brad (Technical Monitor)

    2001-01-01

    The magnitude of yield and flow stresses in aged Inconel 718 are observed to be different in tension and compression. This phenomenon, called the Strength differential (SD), contradicts the metal plasticity axiom that the second deviatoric stress invariant alone is sufficient for representing yield and flow. Apparently, at least one of the other two stress invariants is also significant. A unified viscoplastic model was developed that is able to account for the SD effect in aged Inconel 718. Building this model involved both theory and experiments. First, a general threshold function was proposed that depends on all three stress invariants and then the flow and evolution laws were developed using a potential-based thermodynamic framework. Judiciously chosen shear and axial tests were conducted to characterize the material. Shear tests involved monotonic loading, relaxation, and creep tests with different loading rates and load levels. The axial tests were tension and compression tests that resulted in sufficiently large inelastic strains. All tests were performed at 650 C. The viscoplastic material parameters were determined by optimizing the fit to the shear tests, during which the first and the third stress invariants remained zero. The threshold surface parameters were then fit to the tension and compression test data. An experimental procedure was established to quantify the effect of each stress invariant on inelastic deformation. This requires conducting tests with nonproportional three-dimensional load paths. Validation of the model was done using biaxial tests on tubular specimens of aged Inconel 718 using proportional and nonproportional axial-torsion loading. These biaxial tests also helped to determine the most appropriate form of the threshold function; that is, how to combine the stress invariants. Of the set of trial threshold functions, the ones that incorporated the third stress invariant give the best predictions. However, inclusion of the first

  11. Electrochemical impedance spectrometry using 316L steel, hastelloy, maraging, Inconel 600, Elgiloy, carbon steel, TiN and NiCr. Simulation in tritiated water. 2 volumes; Spectrometrie d`impedance electrochimique sur acier 316L, hastelloy, maraging inconel 600, elgiloy, acier au carbone, TiN, NiCr. Simulations en eau tritiee. 2 volumes

    Energy Technology Data Exchange (ETDEWEB)

    Bellanger, G.

    1994-03-01

    Polarization and electrochemical impedance spectrometry curves are presented and discussed. These curves make it possible to ascertain the corrosion domains and to compare the slow and fast kinetics (voltammetry) of different stainless steel alloys. These corrosion kinetics, the actual or simulated tritiated water redox potentials, and the corrosion potentials provide a classification of the steels studied here: 316L, Hastelloy, Maraging, Inconel 600, Elgiloy, carbon steel and TiN and NiCr deposits. From the results it can be concluded that Hastelloy and Elgiloy have the best corrosion resistance. (author). 49 refs., 695 figs., tabs.

  12. Comparative evaluation of laser-assisted micro-milling for AISI 316, AISI 422, TI-6AL-4V and Inconel 718 in a side-cutting configuration

    International Nuclear Information System (INIS)

    Shelton, Jonathan A; Shin, Yung C

    2010-01-01

    This paper is focused on numerical modeling and experimental evaluation of laser-assisted micro-milling (LAMM). An experimental setup consisting of a 25 W CO 2 laser, three-axis CNC linear stages and a high-speed spindle was used to implement the LAMM process. Micro-endmills between 100 and 300 µm in diameter were used to perform side-cutting operations with and without laser preheat on four materials: AISI 316, AISI 422, Ti-6Al-4V and Inconel 718. A three-dimensional transient finite-volume-based thermal model was used to analytically predict appropriate process parameters on the basis of material-removal temperatures. The effects of LAMM on the machined surface finish, edge burrs, tool wear and workpiece microstructure were evaluated experimentally.

  13. A preliminary mechanical property and stress corrosion evaluation of VIM-VAR work strengthened and direct aged Inconel 718 bar material

    Science.gov (United States)

    Montano, J. W.

    1987-01-01

    This report presents a preliminary mechanical property and stress corrosion evaluation of double melted (vacuum induction melted (VIM), and vacuum arc remelted (VAR)), solution treated, work strengthened and direct aged Inconel 718 alloy bar (5.50 in. (13.97 cm) diameter). Two sets of tensile specimens, one direct single aged and the other direct double aged, were tested at ambient temperature in both the longitudinal and transverse directions. Longitudinal tensile and yield strengths in excess of 200 ksi (1378.96 MPa) and 168 ksi (1158.33 MPa), respectively, were realized at ambient temperature, for the direct double aged specimen. No failures occurred in the single or double edged longitudinal and transverse tensile specimens stressed to 75 and 100 percent of their respective yield strengths and exposed to a salt fog environment for 180 days. Tensile tests performed after the stress corrosion test showed no mechanical property degradation.

  14. Electrochemical impedance spectrometry using Inconel 690, zircaloy 4, 316Ti steel, 17-4-PH, UR52N et URSB8. Simulation in tritiated water. Tome 1

    International Nuclear Information System (INIS)

    Bellanger, G.

    1994-11-01

    The redox potential of 3 H 2 O, as well as the corrosion potentials in this medium are found, abnormally, in the trans-passive region. This is completely different from the behavior in the chemical industry or in the water in nuclear powers. With such behavior, there will be breakdowns of the protective oxide layers, and in the presence of chloride there will be immediate pitting. Polarization and electrochemical impedance spectrometry curves are presented and discussed. These curves make it possible to ascertain the corrosion domains and to compare the kinetics of different stainless alloys. These corrosion kinetics and the corrosion potentials provide a classification of the steels studied here: Inconel 690, zircaloy 4, 316 Ti steel, 17-4-PH, UR52N et URSB8. From the results it can be concluded that URSB8 has the best corrosion resistance. (author). 279 figs., tabs

  15. Faster methods for estimating arc centre position during VAR and results from Ti-6Al-4V and INCONEL 718 alloys

    Science.gov (United States)

    Nair, B. G.; Winter, N.; Daniel, B.; Ward, R. M.

    2016-07-01

    Direct measurement of the flow of electric current during VAR is extremely difficult due to the aggressive environment as the arc process itself controls the distribution of current. In previous studies the technique of “magnetic source tomography” was presented; this was shown to be effective but it used a computationally intensive iterative method to analyse the distribution of arc centre position. In this paper we present faster computational methods requiring less numerical optimisation to determine the centre position of a single distributed arc both numerically and experimentally. Numerical validation of the algorithms were done on models and experimental validation on measurements based on titanium and nickel alloys (Ti6Al4V and INCONEL 718). The results are used to comment on the effects of process parameters on arc behaviour during VAR.

  16. Detection of embedded fatigue cracks in Inconel weld overlay and the evaluation of the minimum thickness of the weld overlay using eddy current testing

    Energy Technology Data Exchange (ETDEWEB)

    Yusa, Noritaka [International Institute of Universality (Japan)]. E-mail: yusa@iiu.co.jp; Janousek, Ladislav [International Institute of Universality (Japan); Rebican, Mihai [International Institute of Universality (Japan); Chen Zhenmao [International Institute of Universality (Japan); Miya, Kenzo [International Institute of Universality (Japan); Chigusa, Naoki [Kansai Electric Power (Japan); Ito, Hajime [Kansai Electric Power (Japan)

    2006-09-15

    This study evaluates the applicability of eddy current testing to the detection and sizing of fatigue cracks embedded in Inconel weld overlays. Welded plate specimens, which model head penetration welds and their weld overlays, are fabricated, and fatigue cracks are artificially introduced into the specimens. Eddy current inspections are performed using a uniform eddy current probe driven with 10 kHz, and all of the fatigue cracks are detected with clear signals. Subsequent numerical inversions estimate that the minimum thicknesses of the weld overlays are 1.47, 2.17, and 2.23 mm, whereas true thicknesses revealed through destructive testing are 1.51, 3.25, and 2.10 mm, respectively. Thicknesses are also evaluated using potential drop and ultrasonic testing methods; the results demonstrate that eddy current testing is the most efficient of the three methods.

  17. Investigation of material removal rate and surface roughness during wire electrical discharge machining (WEDM of Inconel 625 super alloy by cryogenic treated tool electrode

    Directory of Open Access Journals (Sweden)

    Ashish Goyal

    2017-10-01

    Full Text Available The present investigation focuses the effect of process parameters on material removal rate (MRR and surface roughness (Ra in wire electric discharge machining of Inconel 625. Machining was done by using a normal zinc coated wire and cryogenic treated zinc coated wire. The experiments were performed by considering different process parameters viz. tool electrode, current intensity, pulse on time, pulse off time, wire feed and wire tension. The thickness of work material and dia. of wire are kept constant. Taguchi L18 (21 * 35 orthogonal array of experimental design is used to perform the experiments. Analysis of variance (ANOVA is employed to optimize the material removal rate and surface roughness. Based on analysis it is found that pulse on time, tool electrode and current intensity are the significant parameters that affect the material removal rate and surface roughness. The scanning electron microscopy (SEM are used to identify the microstructure of the machined work piece.

  18. A study of the machining characteristics of AISI 1045 steel and Inconel 718 with a cylindrical shape in laser-assisted milling

    International Nuclear Information System (INIS)

    Woo, Wan-Sik; Lee, Choon-Man

    2015-01-01

    Laser-assisted machining (LAM) is an effective and economic technique for enhancing the machinability of materials which are difficult-to-cut, such as nickel alloys, titanium alloys and various ceramics. Recently, many researchers have studied the effectiveness of laser-assisted turning (LAT) by measuring its cutting force, tool wear, specific cutting energy and surface roughness. However, research on laser-assisted milling (LAMill) is still in progress because it is difficult to control the laser heating source and tool path to machine the varying shape of the workpiece using this method. Moreover, there have been no researches of workpieces with three-dimensional shapes. During the LAMill process, the material is softened and the mechanical strength of the material is reduced when a laser is used to irradiate the surface of the workpiece. As a result, the cutting force is reduced and the surface roughness is improved with LAMill. The purpose of this study was to develop three-dimensional LAMill and to verify the effectiveness of this approach by comparing it to the conventional machining (CM) method. A thermal analysis was also conducted in order to determine the effective depth of cut (DOC). Also, the cutting force and surface roughness of AISI 1045 steel and Inconel 718 with cylindrical shapes were measured. Measured results of machining characteristics were also analyzed according to the cutting method, i.e., up cut milling, down cut milling and milling style. - Highlights: • The materials with cylindrical shape is first applied to laser-assisted milling (LAMill). • The method determining the depth of cut through thermal analysis is proposed. • The effectiveness of LAMill is verified by comparing the conventional machining. • Down cut milling is recommended for the case of Inconel 718.

  19. DESGASTE POR ABRASIÓN DEL ACERO API 5L X65 REVESTIDO CON NIOBIO POR ASPERSIÓN TÉRMICA A PLASMA Y CON INCONEL 625 POR SOLDADURA

    Directory of Open Access Journals (Sweden)

    JOSE MATOS

    2012-01-01

    Full Text Available El objetivo de este trabajo fue evaluar y caracterizar el comportamiento mecánico en desgaste del acero API 5L X65, revestido con niobio en comparación al desempeño del revestimiento de la aleación de inconel 625 empleados en la industria de petróleo y gas. El revestimiento de niobio fue obtenido por el proceso de aspersión térmica a plasma de arco no transferido y el revestimiento inconel 625 por soldadura con electrodo revestido. La resistencia al desgaste por abrasión fue evaluada según la norma Petrobras N-2568, en un tribómetro CTER, la rugosidad y el volumen de material desgastado se determinó a través de perfilometría y la dureza de los revestimientos por microscopia Vickers. Los revestimientos obtenidos fueron caracterizados respecto a su morfología por microscopia electrónica de barrido (MEB y microscopía óptica (MO. La mayor dureza del revestimiento con niobio obtenido puede haber contribuido a reducir la tasa de desgaste en comparación con el revestimiento de inconel 625.

  20. JT-60第1壁材の輻射率の測定(Inconel 625,Mo,TiC被覆Mo)(臨界プラズマ試験装置設計報告,150)

    OpenAIRE

    中村 博雄; 清水 正亜; 牧野 俊郎; 国友 孟

    1985-01-01

    JT-60第1壁の除熱特性の詳細評価のために、第1壁材であるInconel625、Mo、TiC破覆Moの光学鏡面および実機模擬表面に対する輻射率および反射率等の熱輻射性質を測定した。実機表面は、酸洗い面(Inconel625)、電解研磨面(Mo)および破覆面(TiC破覆Mo)である。測定は、室温から最大1300circKの範囲で、可視域から赤外域(0.34~20mm)について行なった。また、Inconel625およびMoの光学鏡面の測定結果について、金属電子論に基づき解析を行ない波長・温度依存の幅射率の一般式を求めた。光学鏡面の輻射率スペクトルから求めた全輻射率によれば、Inconel625の場合、温度依存性は小さく、0.13(常温)~0.21(1300circK)であり、Moの場合、温度依存性は大きく、0.035(常温)~0.18(1300circK)である。TiC破覆Moの場合、0.053(常温)である。一方、実機表面の常温における全輻射率は、0.35(Inconel625)、0.124(Mo)、0.073(TiC/Mo)であり、光学鏡面値より1.4~3.5倍大きい。...

  1. The defects and microstructure in the fusion zone of multipass laser welded joints with Inconel 52M filler wire for nuclear power plants

    Science.gov (United States)

    Li, Gang; Lu, Xiaofeng; Zhu, Xiaolei; Huang, Jian; Liu, Luwei; Wu, Yixiong

    2017-09-01

    The defects and microstructure in the fusion zone of multipass laser welded joints with Inconel 52M filler wire are investigated for nuclear power plants. Experimental results indicate that the incomplete fusion forms as the deposited metals do not completely cover the groove during multipass laser welding. The dendritic morphologies are observed on the inner surface of the porosity in the fusion zone. Many small cellular are found in the zones near the fusion boundary. With solidification preceding, cellular gradually turn into columnar dendrites and symmetrical columnar dendrites are exhibited in the weld center of the fusion zone. The fine equiaxed grains form and columnar dendrites disappear in the remelted zone of two passes. The dendrite arm spacing in the fusion zone becomes widened with increasing welding heat input. Nb-rich carbides/carbonitrides are preferentially precipitated in the fusion zone of multipass laser welded joints. In respect to high cooling rate during multipass laser welding, element segregation could be insufficient to achieve the component of Laves phase.

  2. A mechanical property and stress corrosion evaluation of VIM-ESR-VAR work strengthened and direct double aged Inconel 718 bar material

    Science.gov (United States)

    Montano, J. W.

    1986-01-01

    Presented are the mechanical properties and the stress corrosion resistance of triple melted vacuum induction melted (VIM), electro-slag remelted (ESR), and vacuum arc remelted (VAR), solution treated, work strengthened and direct double aged Inconel 718 alloy bars 4.00 in. (10.16) and 5.75 in. (14.60 cm) diameter. Tensile, charpy v-notched impact, and compact tension specimens were tested at ambient temperature in both the longitudinal and transverse directions. Longitudinal tensile and yield strengths in excess of 220 ksi (1516.85 MPa) and 200 ksi (1378.00 MPa) respectively, were realized at ambient temperature. Additional charpy impact and compact tension tests were performed at -100 F (-73 C). Longitudinal charpy impact strength equalled or exceeded 12.0 ft-lbs (16.3 Joules) at ambient and at -100 F(-73 C) while longitudinal compact (LC) tension fracture toughness strength remained above 79 ksi (86.80 MPa) at ambient and at -100 F(-73 C) temperatures. No failures occurred in the longitudinal or transverse tensile specimens stressed to 75 and 100 percent of their respective yield strengths and exposed to a salt fog environment for 180 days. Tensile tests performed after the stress corrosion test indicated no mechanical property degradation.

  3. Influences of Cutting Speed and Material Mechanical Properties on Chip Deformation and Fracture during High-Speed Cutting of Inconel 718.

    Science.gov (United States)

    Wang, Bing; Liu, Zhanqiang; Hou, Xin; Zhao, Jinfu

    2018-03-21

    The paper aims to investigate the influences of material constitutive and fracture parameters in addition to cutting speed on chip formation during high-speed cutting of Inconel 718. Finite element analyses for chip formation are conducted with Johnson-Cook constitutive and fracture models. Meanwhile, experiments of high-speed orthogonal cutting are performed to verify the simulation results with cutting speeds ranging from 50 m/min to 7000 m/min. The research indicates that the chip morphology transforms from serrated to fragmented at the cutting speed of 7000 m/min due to embrittlement of the workpiece material under ultra-high cutting speeds. The parameter of shear localization sensitivity is put forward to describe the influences of material mechanical properties on serrated chip formation. The results demonstrate that the effects of initial yield stress and thermal softening coefficient on chip shear localization are much more remarkable than the other constitutive parameters. For the material fracture parameters, the effects of initial fracture strain and exponential factor of stress state on chip shear localization are more much prominent. This paper provides guidance for controlling chip formation through the adjustment of material mechanical properties and the selection of appropriate cutting parameters.

  4. Evaluating the Properties of Dissimilar Metal Welding Between Inconel 625 and 316L Stainless Steel by Applying Different Welding Methods and Consumables

    Science.gov (United States)

    Kourdani, Ahmad; Derakhshandeh-Haghighi, Reza

    2018-04-01

    The current work was carried out to characterize welding of Inconel 625 superalloy and 316L stainless steel. In the present study, shielded metal arc welding (SMAW) and gas tungsten arc welding (GTAW) with two types of filler metals (ERNiCrMo-3 and ERSS316L) and an electrode (ENiCrMo-3) were utilized. This paper describes the selection of the proper welding method and welding consumables in dissimilar metal joining. During solidification of ERNiCrMo-3 filler metal, Nb and Mo leave dendritic cores and are rejected to inter-dendritic regions. However, ERSS316L filler metal has small amounts of elements with a high tendency for segregation. So, occurrence of constitutional super-cooling for changing the solidification mode from cellular to dendritic or equiaxed is less probable. Using GTAW with lower heat input results in higher cooling rate and finer microstructure and less Nb segregation. The interface between weld metal and base metal and also unmixed zones was evaluated by scanning electron microscopy and energy dispersive X-ray (EDX) analysis. Microhardness measurements, tensile test, and Charpy impact test were performed to see the effect of these parameters on mechanical properties of the joints.

  5. RETRACTED ARTICLE: Studies of Microtexture and Its Effect on Tensile and High-Cycle Fatigue Properties of Laser-Powder-Deposited INCONEL 718

    Science.gov (United States)

    Qi, Huan; Azer, Magdi; Deal, Andrew

    2012-11-01

    The current work studies the microstructure, texture, and mechanical properties of INCONEL 718 alloy (IN718) produced by laser direct metal deposition. The grain microstructure exhibits an alternative distribution of banded fine and coarse grain zones as a result of the rastering scanning pattern. The effects of the anisotropic crystallographic texture on the tensile and high-cycle fatigue (HCF) properties at room temperature are investigated. Tensile test results showed that the tensile strength of laser-deposited IN718 after direct aging or solution heat treatment is equivalent to the minimum-forged IN718 properties. The transverse direction (relative to the laser scanning direction) produces >10 pct stiffer modulus of elasticity but 3 to 6 pct less tensile strength compared to the longitudinal direction due to the preferential alignment of grains having and directions parallel to the tensile loading direction. Laser-deposited IN718 with good metallurgical integrity showed equivalent HCF properties compared to the direct-aged wrought IN718, which can be attributed to the banded grain size variation and cyclic change of inclining grain orientations resulted from alternating rastering deposition path.

  6. Laser Engineered Net Shaping of Nickel-Based Superalloy Inconel 718 Powders onto AISI 4140 Alloy Steel Substrates: Interface Bond and Fracture Failure Mechanism.

    Science.gov (United States)

    Kim, Hoyeol; Cong, Weilong; Zhang, Hong-Chao; Liu, Zhichao

    2017-03-25

    As a prospective candidate material for surface coating and repair applications, nickel-based superalloy Inconel 718 (IN718) was deposited on American Iron and Steel Institute (AISI) 4140 alloy steel substrate by laser engineered net shaping (LENS) to investigate the compatibility between two dissimilar materials with a focus on interface bonding and fracture behavior of the hybrid specimens. The results show that the interface between the two dissimilar materials exhibits good metallurgical bonding. Through the tensile test, all the fractures occurred in the as-deposited IN718 section rather than the interface or the substrate, implying that the as-deposited interlayer bond strength is weaker than the interfacial bond strength. From the fractography using scanning electron microscopy (SEM) and energy disperse X-ray spectrometry (EDS), three major factors affecting the tensile fracture failure of the as-deposited part are (i) metallurgical defects such as incompletely melted powder particles, lack-of-fusion porosity, and micropores; (ii) elemental segregation and Laves phase, and (iii) oxide formation. The fracture failure mechanism is a combination of all these factors which are detrimental to the mechanical properties and structural integrity by causing premature fracture failure of the as-deposited IN718.

  7. Study of the influence of temperature and time on the electroplating nickel layer in Inconel 718 strips used in spacer grid of Pressurized Water Cooled nuclear reactors (PWR)

    Energy Technology Data Exchange (ETDEWEB)

    Rezende, Renato; Abati, Amanda; Verne, Júlio; Panossian, Zehbour, E-mail: amanda.abati@marinha.mil.br, E-mail: jvernegropp@gmail.com, E-mail: renato.rezende@marinha.mil.br, E-mail: zep@ipt.br [Centro Tecnológico da Marinha em São Paulo (CTMSP), São Paulo, SP (Brazil). Laboratório de Desenvolvimento e Instrumentação de Combustível Nuclear; Instituto de Pesquisas Tecnológicas (IPT), São Paulo, SP (Brazil)

    2017-07-01

    The Inconel 718 (UNS N07718: Ni-{sup 19}Cr-{sup 18}Fe-{sup 5}Nb-3 Mo) is a precipitation hardenable nickel alloy that has good corrosion resistance and high mechanical strength. These strips are used for assembling the spacer grid of fuel element of pressurized water cooled nuclear reactors (PWR). The spacer grid is a structural component of fundamental importance in fuel elements of PWR reactors, maintaining the position and necessary spacing of the fuel rods within the arrangement of the fuel element. The spacer grid is formed by joining the points of intersection of the strips, by a joint process called brazing. For this process, these strips are stamped and plated with a thin layer of nickel by means of electroplating in order to protect against oxidation and allow a better flowability and wettability of the addition metal in the strips during brazing. Oxidation at the surface of the base material harms wettability and inhibits spreading of the liquid addition metal on the substrate surface during the brazing process. The use of coatings such as nickel plating is used to ensure such conditions. The results showed that there is a process of diffusion de some chemical elements such as chromium, iron, titanium and aluminum from the substrate to the nickel layer and nickel from the layer to the substrate. These chemical elements are responsible for the oxidation at the surface of the strip. (author)

  8. Evaluating the Properties of Dissimilar Metal Welding Between Inconel 625 and 316L Stainless Steel by Applying Different Welding Methods and Consumables

    Science.gov (United States)

    Kourdani, Ahmad; Derakhshandeh-Haghighi, Reza

    2018-01-01

    The current work was carried out to characterize welding of Inconel 625 superalloy and 316L stainless steel. In the present study, shielded metal arc welding (SMAW) and gas tungsten arc welding (GTAW) with two types of filler metals (ERNiCrMo-3 and ERSS316L) and an electrode (ENiCrMo-3) were utilized. This paper describes the selection of the proper welding method and welding consumables in dissimilar metal joining. During solidification of ERNiCrMo-3 filler metal, Nb and Mo leave dendritic cores and are rejected to inter-dendritic regions. However, ERSS316L filler metal has small amounts of elements with a high tendency for segregation. So, occurrence of constitutional super-cooling for changing the solidification mode from cellular to dendritic or equiaxed is less probable. Using GTAW with lower heat input results in higher cooling rate and finer microstructure and less Nb segregation. The interface between weld metal and base metal and also unmixed zones was evaluated by scanning electron microscopy and energy dispersive X-ray (EDX) analysis. Microhardness measurements, tensile test, and Charpy impact test were performed to see the effect of these parameters on mechanical properties of the joints.

  9. An Analysis of the Weldability of Ductile Cast Iron Using Inconel 625 for the Root Weld and Electrodes Coated in 97.6% Nickel for the Filler Welds

    Directory of Open Access Journals (Sweden)

    Francisco-Javier Cárcel-Carrasco

    2016-11-01

    Full Text Available This article examines the weldability of ductile cast iron when the root weld is applied with a tungsten inert gas (TIG welding process employing an Inconel 625 source rod, and when the filler welds are applied with electrodes coated with 97.6% Ni. The welds were performed on ductile cast iron specimen test plates sized 300 mm × 90 mm × 10 mm with edges tapered at angles of 60°. The plates were subjected to two heat treatments. This article analyzes the influence on weldability of the various types of electrodes and the effect of preheat treatments. Finally, a microstructure analysis is made of the material next to the weld in the metal-weld interface and in the weld itself. The microstructure produced is correlated with the strength of the welds. We treat an alloy with 97.6% Ni, which prevents the formation of carbides. With a heat treatment at 900 °C and 97.6% Ni, there is a dissolution of all carbides, forming nodules in ferritic matrix graphite.

  10. Avaliação das Tensões Residuais em Juntas Soldadas de Inconel 625 Obtidas Através da Soldagem por Fricção e Mistura Mecânica

    Directory of Open Access Journals (Sweden)

    Guilherme Vieira Braga Lemos

    Full Text Available Resumo A utilização de materiais nobres é requisito básico em aplicações onde existe um ambiente agressivo como na indústria do petróleo e nuclear. Neste panorama, a liga Inconel 625 é frequentemente utilizada como material de cladeamento no revestimento interno de dutos rígidos. Assim, as superligas de níquel exercem papel fundamental nos campos de exploração de águas profundas e, por isso, o conhecimento de métodos modernos de soldagem aplicados a estas ligas e suas consequências nos estados de tensões residuais é importante. Portanto, o presente trabalho faz uma avaliação das tensões residuais após a Soldagem por Fricção e Mistura Mecânica (SFMM em chapas soldadas de Inconel 625. A união das chapas foi realizada com rotação da ferramenta 200 e 1200 rpm e velocidade de soldagem constante (1mm/s. As medições de tensões residuais na superfície das juntas soldadas foram investigadas através da técnica de difração de raios-X. Além disso, foram avaliadas as macroestruturas e o aporte térmico de acordo com os parâmetros de soldagem empregados. Embora não existam muitos trabalhos relacionados ao processo SFMM para ligas de Inconel, provavelmente devido à sua dificuldade de soldagem, tem sido percebido um aumento na aplicação da soldagem no estado sólido como excelente alternativa para as superligas à base de níquel. Os resultados mostraram que diferentes parâmetros de processo produziram juntas soldadas distintas e, consequentemente, variações na distribuição de tensões residuais. Por fim, um aumento na velocidade de rotação da ferramenta ocasionou um aumento nas tensões residuais na zona de mistura.

  11. The Study Of The Impact Of Surface Preparation Methods Of Inconel 625 And 718 Nickel-Base Alloys On Wettability By BNi-2 And BNi-3 Brazing Filler Metals

    Directory of Open Access Journals (Sweden)

    Lankiewicz K.

    2015-06-01

    Full Text Available The article discusses the impact of surface preparation method of Inconel 625 and 718 nickel-base alloys in the form of sheets on wettability of the surface. The results of the investigations of surface preparation method (such as nicro-blasting, nickel plating, etching, degreasing, abrasive blasting with grit 120 and 220 and manually grinding with grit 120 and 240 on spreading of BNi-2 and BNi-3 brazing filler metals, widely used in the aerospace industry in high temperature vacuum brazing processes, are presented. Technological parameters of vacuum brazing process are shown. The macro- and microscopic analysis have shown that nicro-blasting does not bring any benefits of wettability of the alloys investigated.

  12. The Study of the Impact of Surface Preparation Methods of Inconel 625 and 718 Nickel-Base Alloys on Wettability by BNi-2 and BNi-3 Brazing Filler Metals

    Directory of Open Access Journals (Sweden)

    Lankiewicz K.

    2015-04-01

    Full Text Available The article discusses the impact of surface preparation method of Inconel 625 and 718 nickel-base alloys in the form of sheets on wettability of the surface. The results of the investigations of surface preparation method (such as nicro-blasting, nickel plating, etching, degreasing, abrasive blasting with grit 120 and 220 and manually grinding with grit 120 and 240 on spreading of BNi-2 and BNi-3 brazing filler metals, widely used in the aerospace industry in high temperature vacuum brazing processes, are presented. Technological parameters of vacuum brazing process are shown. The macro- and microscopic analysis have shown that nicro-blasting does not bring any benefits of wettability of the alloys investigated.

  13. Interactions in Zircaloy/UO2 fuel rod bundles with Inconel spacers at temperatures above 1200deg C (posttest results of severe fuel damage experiments CORA-2 and CORA-3)

    International Nuclear Information System (INIS)

    Hagen, S.; Hofmann, P.; Schanz, G.; Sepold, L.

    1990-09-01

    In the CORA experiments test bundles of usually 16 electrically heated fuel rod simulators and nine unheated rods are subjected to temperature transients of a slow heatup rate in a steam environment. Thus, an accident sequence is simulated, which may develop from a small-break loss-of-coolant accident of an LWR. An aim of CORA-2, as a first test of its kind, was also to gain experience in the test conduct and posttest handling of UO 2 specimens. CORA-3 was performed as a high-temperature test. The transient phases of CORA-2 and CORA-3 were initiated with a temperature ramp rate of 1 K/s. The temperature escalation due to the exothermal zircaloy(Zry)-steam reaction started at about 1000deg C, leading the bundles to maximum temperatures of 2000deg C and 2400deg C for tests CORA-2 and CORA-3, respectively. The test bundles resulted in severe oxidation and partial melting of the cladding, fuel dissolution by Zry/UO 2 interaction, complete Inconel spacer destruction, and relocation of melts and fragments to lower elevations in the bundle, where extended blockages have formed. In both tests the fuel rod destruction set in together with the formation of initial melts from the Inconel/Zry interaction. The lower Zry spacer acted as a catcher for relocated material. In test CORA-2 the UO 2 pellets partially disintegrated into fine particles. This powdering occurred during cooldown. There was no physical disintegration of fuel in test CORA-3. (orig./MM) [de

  14. Glass ceramic seals to inconel

    Science.gov (United States)

    McCollister, Howard L.; Reed, Scott T.

    1983-11-08

    A glass ceramic composition prepared by subjecting a glass composition comprising, by weight, 65-80% SiO.sub.2, 8-16%, Li.sub.2 O, 2-8% , Al.sub.2 O.sub.3, 1-8% K.sub.2 O, 1-5% P.sub.2 O.sub.5 and 1.5-7% B.sub.2 O.sub.3, to the following processing steps of heating the glass composition to a temperature sufficient to crystallize lithium metasilicate therein, holding the glass composition at a temperature and for a time period sufficient to dissolve the lithium metasilicate therein thereby creating cristobalite nucleii, cooling the glass composition and maintaining the composition at a temperature and for a time period sufficient to recrystallize lithium metasilicate therein, and thermally treating the glass composition at a temperature and for a time period sufficient to cause growth of cristobalite and further crystallization of lithium metasilicate producing a glass ceramic composition having a specific thermal expansion coefficient and products containing said composition.

  15. Scarab/Saffron Development Project Case study: Material Selection Criteria for the Monoethylene Glycol Recovery Package

    International Nuclear Information System (INIS)

    Moussa, A.M.; Habib, S.; Shinaishin, A.

    2004-01-01

    MEG Recovery Unit for Scarab/Saffron development project is the first application in gas production. The Mono Ethylene Glycol Recovery Unit (MEG) recovers MEG from Water/MEG stream and removes salts and other contaminants. MEG Recovery Unit Equipment Design Criteria were designed for two parallel trains A and B, each train is capable to treat 500 bbl MEG, 1500 bbl water and 9 ton salt. The MEG unit is a combination of two unit operations; MEG Recovery unit is normally applicable in the oil and gas industries that is applying distillation technique, while the new technology is salt treatment and handling. The MEG Unit material selection is made to be suitable for the entire design life which is 25 years, the materials for MEG Recovery Unit have been selected among the available corrosion resistance alloys, where requested by the service and ambient conditions. Therefore all. the parts of the MEG unit that are in saline service are in either (2205 duplex, AISI 316L) and in Inconel alloy 625 related to operating temperature. This case study focused at Inconel alloy 625, which is selected for salt service and their operation problem occurred during the construction and operating conditions

  16. Probabilistic and microstructural aspects of fatigue cracks initiation in Inconel 718; Aspects probabilistes et microstructuraux de l'amorcage des fissures de fatigue dans l'alliage INCO 718

    Energy Technology Data Exchange (ETDEWEB)

    Alexandre, F

    2004-03-15

    Thermomechanical treatments have been recently developed to produce Inconel 718DA (Direct Aged). This alloy optimisation leads to an increase of the fatigue life but also the scatter. The aim of this study is on the one hand the understanding of the fatigue crack initiation mechanisms and on the other hand the modelling of the fatigue life and the scatter. An experimental study showed that the fatigue cracks were initiated from carbide particles in fine grain alloy. Interrupted tensile tests show that the particles cracking occurred at the first quarter of the fatigue cycle. Fatigue behaviour tests were also performed on various grain size 718 alloys. The last experimental part was devoted to measurements of the low cycle fatigue crack growth rates using a high focal distance microscope. For these tests, EDM micro-defects were used for the fatigue crack initiation sites. This method was also used to observe the small fatigue crack coalescence. A fatigue life model is proposed. It is based on the three fatigue crack initiation mechanisms competition: particle crack initiation on the surface, internal particle crack initiation and Stade I crack initiation. The particle fatigue crack initiation is supposed instantaneous at a critical stress level. The Tanaka and Mura model is used for analysing the Stage I crack initiation number of cycles. The fatigue crack growth rate was analysed using the Tomkins model identified on the small fatigue crack growth rate measurements. The proposed fatigue life model decomposed in three levels: a deterministic one and two probabilistic with and without crack coalescence. (author)

  17. A novel in-situ, lift-out, three-point bend technique to quantify the mechanical properties of an ex-service neutron irradiated inconel X-750 component

    Science.gov (United States)

    Howard, C.; Judge, C. D.; Poff, D.; Parker, S.; Griffiths, M.; Hosemann, P.

    2018-01-01

    A first of its kind small scale mechanical testing technique involving micro-three-point bending was invented, developed, and implemented on reactor irradiated, active Inconel X-750 components removed from service after approximately 53 and 67 dpa. These tests were performed at ambient room temperature in-situ using a scanning electron microscope in order to obtain live recordings of sample deformation and loading curves. Sample and testing apparatus preparation required novel lift-out and fabrication processes. Materials from two irradiation temperature regimes, low temperature (120-280 °C) and high temperature (300 ± 15 °C) were examined. Manufacturing and finishing (grinding) of this component create differences between its edge and center, so micro-specimens from both areas were extracted in order to study these differences. According to three-point beam bending theory, a 0.2% offset yield stress parameter is introduced and calculated for all specimens. Differences in mechanical properties due to irradiation temperature and dose effects were observed. Material irradiated at the higher temperature exhibited yield strength increases of ∼540 MPa after 53 dpa and ∼1000 MPa after 67 dpa. There was little difference (≤310 MPa) in yield strength between materials irradiated at the lower temperature at 53 dpa and 67 dpa compared with non-irradiated material. Differences in yield strengths between the edge and center of the component are retained after irradiation. The difference in yield strengths for the edge and center regions was ∼740 MPa for non-irradiated material. After irradiation to a dose of 67 dpa these differences were ∼570 MPa for the lower irradiation temperature and ∼710 MPa for higher irradiation temperature. There were no indications of grain boundary failures via cracking except for material irradiated to 67 dpa at low temperature.

  18. Estudo de Procedimentos de Soldagem MIG/MAG para Aplicação de Revestimentos de Liga de Níquel Inconel 625 em Aço Estrutural ASTM A387 Gr.11

    Directory of Open Access Journals (Sweden)

    Nathália Escóssio Cavalcante

    2016-03-01

    Full Text Available Resumo O presente trabalho objetiva o estudo de técnicas de soldagem aplicadas a reparo de componentes fabricados em aço ASTM A387 Gr.11, largamente utilizado em aplicações da indústria do petróleo e gás. Devido ao regime de trabalho e necessidade de utilização de materiais com boa resistência mecânica e à corrosão, utilizou-se como metal de adição a liga UNS N06625 (Inconel 625. O processo de soldagem utilizado foi o MIG/MAG e a técnica de soldagem aplicada foi a dupla camada. A metodologia do presente trabalho foi dividida em etapas, sendo a primeira a realização de ensaios exploratórios para definir a relevância dos fatores de controle estudados. A segunda etapa consistiu na aplicação do critério de dureza e de microestrutura para definir as melhores relações de energia para aplicação da técnica da dupla camada. A técnica da dupla camada se mostrou eficaz na melhora das propriedades da microestrutura da ZAC-GG dos revestimentos, verificou-se intenso refinamento de grão. Houve também redução nas medidas de dureza e microdureza. Para ambos os gases de proteção utilizados (Ar+25%He e Ar+4%CO2 foi possível obter relações de energia com afastamentos positivos. Em todas essas relações a energia da segunda camada foi maior que a energia da primeira camada.

  19. Study of cyclic thermal aging of tube type receivers as a function of the duration of the cycle

    Science.gov (United States)

    Setien, Eneko; Fernández-Reche, Jesús; Ariza, María Jesús; Álvarez-de-Lara, Mónica

    2017-06-01

    The tube type receivers are exposed to variable duration cyclic operating conditions, which can jeopardize its reliability, and make it hard to estimate its long term performance. The designers have to deal with this problem and estimate the receiver long term performance based on the poor available litterature and the data sheets of the material. In order to help the designer better estimate the performance of the receivers, in this paper the cyclic thermal aging is analyzed as a function of the cycle duration. For this purpose, coated and uncoated Inconel alloy 625 tubular samples, similar to those used in the commercial receivers, are cyclically aged with different thermal cycle duration. The aging of these samples has been analyzed by means of oxidation kinetics, microstructure examination and mechanical and optical properties. The effect of the thermal cycle duration is studied and discussed by comparison of the results.

  20. Efeito dos Tratamentos Térmicos de Normalização e de Solubilização na Microestrutura de uma Junta Dissimilar Soldada entre um Tubo de Aço API 5L X-52 e o Inconel 625

    OpenAIRE

    Soares, Jefferson Pinto; Terrones, Luis Augusto Hernandez; Paranhos, Ronaldo

    2017-01-01

    Resumo O propósito deste trabalho é comparar as mudanças na microestrutura e na dureza de um tubo de aço API 5L X-52, revestido internamente por soldagem com Inconel 625, após a execução dos tratamentos térmicos de normalização a 1100 °C por 60 min. e resfriamento ao ar, e de solubilização a 1030 °C com aquecimento por indução eletromagnética por 30 s. e resfriamento em água. Foram utilizadas técnicas de microscopia ótica (MO) e eletrônica de varredura (MEV), análise por espectroscopia de ene...

  1. Misfit in Inconel-Type Superalloy

    Directory of Open Access Journals (Sweden)

    Pavel Strunz

    2013-01-01

    Full Text Available An important parameter for the characterization of microstructural changes in nickel base superalloys is the misfit - the relative difference between lattice parameters of γ matrix and γ′ precipitates. The misfit in IN738LC superalloy was examined at POLDI time-of-flight (TOF neutron diffractometer both at room temperature and in situ at elevated temperatures using a high-temperature furnace. A careful out-of-furnace measurement yielded the lattice parameters of both γ and γ′ phase at room temperature (aγ=3.58611(10 Å, aγ′=3.58857(17 Å as well as the misfit (equal to 6.9(6×10-4. The in situ measurement at elevated temperatures provided the temperature dependence of the lattice parameters of γ (up to 1120°C and γ′ (up to 1000°C. Using these data, the evolution of the misfit with temperature was calculated. The misfit decreases with increasing temperature until it reaches zero value at a temperature around 800°C. Above 800°C, it becomes negative.

  2. Misfit in Inconel-Type Superalloy

    Czech Academy of Sciences Publication Activity Database

    Strunz, Pavel; Petrenec, Martin; Davydov, V.; Polák, Jaroslav; Beran, Přemysl

    2013-01-01

    Roč. 2013, č. 0 (2013), s. 408347 ISSN 1687-8434 R&D Projects: GA ČR(CZ) GAP204/11/1453; GA MŠk(XE) LM2011019 Institutional support: RVO:68081723 ; RVO:61389005 Keywords : neutron diffraction * time-of-flight * elevated temperatures Subject RIV: BM - Solid Matter Physics ; Magnetism; JL - Materials Fatigue, Friction Mechanics (UFM-A) Impact factor: 0.897, year: 2013

  3. Solidification microstructure of centrifugally cast Inconel 625

    Directory of Open Access Journals (Sweden)

    Silvia Barella

    2017-07-01

    Full Text Available Centrifugal casting is a foundry process allowing the production of near net-shaped axially symmetrical components. The present study focuses on the microstructural characterization of centrifugally cast alloys featuring different chemical compositions for the construction of spheres applied in valves made of alloy IN625 for operation at high pressure. Control of the solidification microstructure is needed to assure the reliability of the castings. Actually, a Ni-base superalloy such as this one should have an outstanding combination of mechanical properties, high temperature stability and corrosion resistance. Alloys such as IN625 are characterised by a large amount of alloying elements and a wide solidification range, so they can be affected by micro-porosity defects, related to the shrinkage difference between the matrix and the secondary reinforcing phases (Nb-rich carbides and Laves phase. In this study, the microstructure characterization was performed as a function of the applied heat treatments and it was coupled with a calorimetric analysis in order to understand the mechanism ruling the formation of micro-porosities that can assure alloy soundness. The obtained results show that the presence of micro-porosities is governed by morphology and by the size of the secondary phases, and the presence of the observed secondary phases is detrimental to corrosion resistance.

  4. Efeito dos Tratamentos Térmicos de Normalização e de Solubilização na Microestrutura de uma Junta Dissimilar Soldada entre um Tubo de Aço API 5L X-52 e o Inconel 625

    Directory of Open Access Journals (Sweden)

    Jefferson Pinto Soares

    2017-12-01

    Full Text Available Resumo O propósito deste trabalho é comparar as mudanças na microestrutura e na dureza de um tubo de aço API 5L X-52, revestido internamente por soldagem com Inconel 625, após a execução dos tratamentos térmicos de normalização a 1100 °C por 60 min. e resfriamento ao ar, e de solubilização a 1030 °C com aquecimento por indução eletromagnética por 30 s. e resfriamento em água. Foram utilizadas técnicas de microscopia ótica (MO e eletrônica de varredura (MEV, análise por espectroscopia de energia dispersiva (EDS e dureza Vickers. Na condição como soldada, o metal de base (MB teve na zona termicamente afetada (ZTA a formação de zona de grãos grosseiros (ZGG com dureza média de 234 HV. A zona parcialmente diluída (ZPD se apresentou clara, sem contornos de grãos, com alto teor de ferro e dureza média de 370 HV, indicando ser constituída de martensita. No revestimento, a microestrutura é austenítica dendrítica com formação de carbetos de Nb e indícios da presença da fase Laves, com dureza média de 287 HV em suas camadas. Na condição após normalização, a ZTA foi suprimida e houve refino na microestrutura do MB; a ZPD foi mantida com sua morfologia original, porém com redução de cerca de 15% em sua dureza; no revestimento, a microestrutura tornou-se granular, com indício da dissolução da fase Laves e redução de sua dureza de cerca de 26%. Na condição após solubilização, a ZTA do MB foi eliminada, a ZPD manteve sua morfologia e microestrutura original, mas reduziu sua dureza em cerca de 30%; no revestimento, a microestrutura e precipitados foram mantidos, mas houve uma redução da dureza em cerca de 20%. Por fim, este trabalho conclui que ambos os tratamentos térmicos foram considerados benéficos às propriedades do tubo de aço API 5L X-52 revestido internamente com Inconel 625. Promoveram a homogeneização da microestrutura e a redução de dureza na ZTA do MB, significativa redução da

  5. Corrosion of Inconel-625, Hastelloy-X280 and Incoloy-800 in 550 - 750°C superheated steam. Influence of alloy heat treatment, surface treatment, steam temperature and steam velocity. Part I: Results up to 6000 hours exposure time. RCN Report

    International Nuclear Information System (INIS)

    Tilborg, P.J. van; Linde, A. van der

    1969-10-01

    Sheet samples of Inconel-625, Hastelloy-X280 and Incoloy-800 were tested, in the solution annealed and in the solution annealed + 20% cold worked + 800°C tempered condition, in steam with a velocity of 5 m/sec. at 550, 650 and 750°C and in steam with a volocity of 15 and 85 m/sec. at 550°C. At 550°C and 750°C the samples were tested in the heat treated, annealed or tempered and the heat treated + electropolished condition. At 650°C moreover as heat treated + ground and pickled samples were tested. Post-corrosion sample investigations involved measurement of the adherent oxide thickness, the total amount of corroded metal, the metal loss to system, and the metallographic and microprobe investigation of the adherent oxide film and adjacent diffusion disturbed alloy layer. The results obtained up to 6000 hours exposure time showed that the surface treatment has a decisive influence on the corrosion behaviour of all three alloys tested. The differences in the corrosion data for the two heat treatment conditions are small. The influence of the steam velocity, as tested at 550°C, on the initial corrosion rate was surprisingly high, while the long-term linear corrosion rates are only slightly influenced by the gas velocity. In general the linear corrosion rates were low, 1-5 mg/dm 2 month, and not consistently affected by the test-temperature. The metal loss to system values were 2 <15 mg/dm 2 in the low velocity steam at all three test temperatures and <30 mg/dm 2 in the high velocity steam at 550°C. The metallographic and microprobe examinations revealed no remarkable results, as compared with the results of analogous tests reported in literature. (author)

  6. Grinding of Inconel 713 superalloy for gas turbines

    Czech Academy of Sciences Publication Activity Database

    Čapek, J.; Kyncl, J.; Kolařík, K.; Beránek, L.; Pitrmuc, Z.; Medřický, Jan; Pala, Z.

    2016-01-01

    Roč. 16, č. 1 (2016), s. 14-15 ISSN 1213-2489 Institutional support: RVO:61389021 Keywords : Casting defects * Gas turbine * Grinding * Nickel superalloy * Residual stresses Subject RIV: JJ - Other Materials

  7. Multi-Sensor Process Monitoring in Turning of Inconel 718

    OpenAIRE

    Simeone, Alessandro

    2013-01-01

    This thesis work was developed in conjunction with the activities of the EC FP7 Adaptive Control of Manufacturing Processes for a New Generation of Jet Engine Components (ACCENT) Project (See section 1.4). Most of the experimental activities were carried out at AVIO SpA facilities, Pomigliano d’Arco, Naples; Avio SpA is an industrial partner in the EC FP7 ACCENT Project. The goals of this thesis work are explained below. First of all, the design and realization of an experimental ca...

  8. Analysis of laser beam weldability of Inconel 738 superalloy

    International Nuclear Information System (INIS)

    Egbewande, A.T.; Buckson, R.A.; Ojo, O.A.

    2010-01-01

    The susceptibility of pre-weld heat treated laser beam welded IN 738 superalloy to heat affected zone (HAZ) cracking was studied. A pre-weld heat treatment that produced the minimal grain boundary liquation resulted in a higher level of cracking compared to those with more intergranular liquation. This deviation from the general expectation of influence of intergranular liquation extent on HAZ microfissuring is attributable to the reduction in the ability of the base alloy to accommodate welding tensile stress that accompanied a pre-weld heat treatment condition designed to minimize intergranular liquation. Furthermore, in contrast to what has been generally reported in other nickel-based superalloys, a decrease in laser welding speed resulted in increased HAZ cracking in the IN 738, which can be attributed to exacerbated process instability at lower welding speeds.

  9. Mechanical properties of 706 inconel irradiated in Phenix

    International Nuclear Information System (INIS)

    Cauvin, R.; Schauff, R.; Rabouille, O.

    1987-04-01

    Traction tests have been made on sheaths in INC 706 irradiated in Phenix at a maximum dose of 105 dpa F. The test results made at the irradiation temperature show an important fatigue of the material in all the temperature field: the ductility is null and the resistance sometimes reduced to 200 MPa [fr

  10. Microstructural Architecture, Microstructures, and Mechanical Properties for a Nickel-Base Superalloy Fabricated by Electron Beam Melting

    Science.gov (United States)

    Murr, L. E.; Martinez, E.; Gaytan, S. M.; Ramirez, D. A.; Machado, B. I.; Shindo, P. W.; Martinez, J. L.; Medina, F.; Wooten, J.; Ciscel, D.; Ackelid, U.; Wicker, R. B.

    2011-11-01

    Microstructures and a microstructural, columnar architecture as well as mechanical behavior of as-fabricated and processed INCONEL alloy 625 components produced by additive manufacturing using electron beam melting (EBM) of prealloyed precursor powder are examined in this study. As-fabricated and hot-isostatically pressed ("hipped") [at 1393 K (1120 °C)] cylinders examined by optical metallography (OM), scanning electron microscopy (SEM), transmission electron microscopy (TEM), energy-dispersive (X-ray) spectrometry (EDS), and X-ray diffraction (XRD) exhibited an initial EBM-developed γ″ (bct) Ni3Nb precipitate platelet columnar architecture within columnar [200] textured γ (fcc) Ni-Cr grains aligned in the cylinder axis, parallel to the EBM build direction. Upon annealing at 1393 K (1120 °C) (hot-isostatic press (HIP)), these precipitate columns dissolve and the columnar, γ, grains recrystallized forming generally equiaxed grains (with coherent {111} annealing twins), containing NbCr2 laves precipitates. Microindentation hardnesses decreased from 2.7 to 2.2 GPa following hot-isostatic pressing ("hipping"), and the corresponding engineering (0.2 pct) offset yield stress decreased from 0.41 to 0.33 GPa, while the UTS increased from 0.75 to 0.77 GPa. However, the corresponding elongation increased from 44 to 69 pct for the hipped components.

  11. Summary of INCO corrosion tests in power plant flue gas scrubbing processes

    International Nuclear Information System (INIS)

    Hoxie, E.C.; Tuffnell, G.W.

    1976-01-01

    Corrosion tests in a number of flue-gas desulfurization units have shown that carbon steel, low alloy steels, and Type 304L stainless steel are inadequate in the wet portions of the scrubbers. Type 316L stainless steel is sometimes subject to localized corrosive attack in scrubber environments with certain combinations of pH and chloride content. A corollary is that corrosion of Type 316L stainless steel might be controlled by control of scrubbing media pH and chloride content. Although an attempt was made to correlate the pitting and crevice corrosion obtained on the Type 316 stainless steel test samples with chloride and pH measurements, relatively wide scatter in the data indicated only a modest correlation. This is attributed to variations in local conditions, especially beneath deposits, that differ from the liquor samples obtained for analysis, to processing upsets, to temperature differences, and to some extent to inaccuracies in measurement of pH and chloride levels. The data do show, however, that molybdenum as an alloying element in stainless steels and high nickel alloys was very beneficial in conferring resistance to localized attack in scrubber environments. High nickel alloys containing appreciable amounts of molybdenum such as Hastelloy alloy C-276 and Inconel alloy 625 can be used for critical components. Chloride stress corrosion cracking (SCC) of austenitic stainless steels has generally not been a problem in FGD scrubbers, apparently because operating temperatures are comparatively low. An exception is reheater tubing where some failures have occurred because of elevated temperatures in conjunction with condensate that forms during shut-down periods or carryover of chloride laden mist from the scrubber. This problem can be overcome by proper alloy selection or maintaining dry conditions

  12. Characterization on White Etching Layer Formed During Ceramic Milling of Inconel 718

    Science.gov (United States)

    Kruk, A.; Wusatowska-Sarnek, A. M.; Ziętara, M.; Jemielniak, K.; Siemiątkowski, Z.; Czyrska-Filemonowicz, A.

    2018-03-01

    A comprehensive characterization of the near surface formed during the interrupted high-speed dry ceramic milling of IN718 was performed using light imaging, SEM/EDX, TEM and nano-hardness methods. It was found out that even an initial cut by a fresh tool creates a sub-surface alteration roughly 20 µm deep. The depth of altered sub-surface progressively changed to a roughly 40 µm when the tool reached an approximately half of its life, and almost 60 µm at the tool's end of the life. In the last two cases, the visible WEL (utilizing a light microscope) of the thickness roughly 6 and 15 µm was created, respectively. The outermost layer of the deformed subsurface was found to be for all three cases approximately 1.5 µm thick and composed of dynamically recrystallized γ phase grains with the average diameter of approximately 150 nm. This layer was free of δ phase and γ' or γ″ precipitates. It was followed by a plastically deformed zone.

  13. Performance of palm oil as a biobased machining lubricant when drilling inconel 718

    Directory of Open Access Journals (Sweden)

    Abd Rahim Erween

    2017-01-01

    Full Text Available Metalworking fluid acts as cooling and lubrication agent at the cutting zone in the machining process. However, conventional Metalworking fluid such mineral oil gives negative impact on the human and environment. Therefore, the manufacture tends to substitute the mineral oil to bio-based oil such as vegetables and synthetic oil. In this paper, the drilling experiment was carried out to evaluate the efficiency of palm oil and compare it with minimal quantity lubrication technique using synthetic ester, flood coolant and air blow with respect to cutting temperature, cutting force, torque and tool life. The experimental results showed that the application of palm oil under minimal quantity lubrication condition as the cutting fluid was more efficient process as it improves the machining performances.

  14. Performance of palm oil as a biobased machining lubricant when drilling inconel 718

    OpenAIRE

    Abd Rahim Erween; Sasahara Hiroyuki

    2017-01-01

    Metalworking fluid acts as cooling and lubrication agent at the cutting zone in the machining process. However, conventional Metalworking fluid such mineral oil gives negative impact on the human and environment. Therefore, the manufacture tends to substitute the mineral oil to bio-based oil such as vegetables and synthetic oil. In this paper, the drilling experiment was carried out to evaluate the efficiency of palm oil and compare it with minimal quantity lubrication technique using synthet...

  15. CYCLIC STRAIN LOCALIZATION IN CAST NICKEL BASED SUPERALLOY INCONEL 792-5A AT ROOM TEMPERATURE

    Czech Academy of Sciences Publication Activity Database

    Petrenec, Martin; Man, Jiří; Obrtlík, Karel; Polák, Jaroslav

    308/2005, č. 86 (2005), s. 269-274 ISSN 1429-6055. [Metody oceny struktury oraz wlasności materialów i wyrobów. Ustroń-Jaszowiec, 07.12.2005-09.12.2005] Institutional research plan: CEZ:AV0Z20410507 Keywords : low cycle fatigue * superalloy * cyclic strain localization Subject RIV: JL - Materials Fatigue, Friction Mechanics

  16. Superplasticity of Inconel 718 after processing by high-pressure sliding (HPS)

    Czech Academy of Sciences Publication Activity Database

    Takizawa, Y.; Kajita, T.; Král, Petr; Masuda, T.; Watanabe, K.; Yumoto, M.; Otagiri, Y.; Sklenička, Václav; Horita, Z.

    2017-01-01

    Roč. 682, JAN (2017), s. 603-612 ISSN 0921-5093 Institutional support: RVO:68081723 Keywords : High-pressure sliding (HPS) * Severe plastic deformation (SPD) * Ni-based superalloy * Superplasticity * Grain boundary sliding * Lattice diffusion Subject RIV: JG - Metallurgy OBOR OECD: Materials engineering Impact factor: 3.094, year: 2016

  17. Influence of composition on precipitation behavior and stress rupture properties in INCONEL RTM740 series superalloys

    Science.gov (United States)

    Casias, Andrea M.

    Increasing demands for energy efficiency and reduction in CO2 emissions have led to the development of advanced ultra-supercritical (AUSC) boilers. These boilers operate at temperatures of 760 °C and pressures of 35 MPa, providing efficiencies close to 50 pct. However, austenitic stainless steels typically used in boiler applications do not have sufficient creep or oxidation resistance. For this reason, nickel (Ni)-based superalloys, such as IN740, have been identified as potential materials for AUSC boiler tube components. However, IN740 is susceptible to heat-affected-zone liquation cracking in the base metal of heavy section weldments. To improve weldability, IN740H was developed. However, IN740H has lower stress rupture ductility compared to IN740. For this reason, two IN740H modifications have been produced by lowering carbon content and increasing boron content. In this study, IN740, IN740H, and the two modified IN740H alloys (modified 1 and 2) were produced with equiaxed grain sizes of 90 ìm (alloys IN740, IN740H, and IN740H modified 1 alloys) and 112 µm (IN740H modified 2 alloy). An aging study was performed at 800 °C on all alloys for 1, 3, 10, and 30 hours to assess precipitation behavior. Stress rupture tests were performed at 760 °C with the goal of attaining stress levels that would yield rupture at 1000 hours. The percent reduction in area was measured after failure as a measure of creep ductility. Light optical, scanning electron, and transmission electron microscopy were used in conjunction with X-ray diffraction to examine precipitation behavior of annealed, aged, and stress rupture tested samples. The amount and type of precipitation that occurred during aging prior to stress rupture testing or in-situ during stress rupture testing influenced damage development, stress rupture life, and ductility. In terms of stress rupture life, IN740H modified 2 performed the best followed by IN740H modified 1 and IN740, which performed similarly, and IN740H. In terms of stress rupture ductility, IN740H modified 1 performed the best, followed by IN740H modified 2, IN740, and IN740H. G-phase, η, M23C 6, and MX precipitated in IN740 during stress rupture testing. IN740H and the two modified alloys displayed M23C6 precipitates that were often in lamellar form and blocky MX precipitates. However, IN740H displayed more extensive formation of lamellar precipitates along grain boundaries after both aging and during stress rupture testing, which negatively influenced stress rupture life and ductility. Grain size was also shown to influence stress rupture life and ductility; a larger grain size increased stress rupture life, but decreased ductility as shown by the IN740H modified 1 and 2 alloy results. Transmission electron microscopy analysis was performed to assess the lamellar precipitation in IN740H. These precipitates were identified to be Cr-rich M23C6 that form by discontinuous cellular precipitation (DCP). The M23C6 precipitates were found to adopt different {111} habit planes based on the conditions of DCP boundary migration. Discontinuous precipitation of lamellar M23C6 is harmful to stress rupture life and ductility.

  18. Determination of Johnson-Cook Plasticity Model Parameters for Inconel718

    Science.gov (United States)

    Farahani, H. K.; Ketabchi, M.; Zangeneh, Sh.

    2017-11-01

    In order to simulate foreign object damage (FOD) phenomenon in aircraft high-pressure compressor blades made of a nickel-based super-alloy, Johnson-Cook (J-C) plasticity model was used. For prediction of material's plastic behavior at temperature of 400 °C (working temperature of the blades) in the range of strain rates associated with the FOD phenomenon (in order of 106 s-1), material parameters of A, B, C, n and m for the J-C plasticity model had to be determined experimentally. Parameters of A, B and n with values of 1108, 699 MPa and 0.5189, respectively, were obtained from quasi-static tensile tests. Moreover, m was determined to be 1.2861, also through quasi-static tensile tests with a strain rate of 1 s-1 at three temperatures of 475, 550 and 625 °C. However, in order to determine C, firstly a steel ball was impacted on the surface of a flat specimen made of a precipitation-hardening alloy, and then, the impact site was 3D scanned to obtain the induced crater profile. Finally, the impact test (ballistic) was simulated using Abaqus, and a C value of 0.0085 was determined by comparing the actual crater profile with the one obtained from the simulation through a trial-and-error approach.

  19. Low heat input welding of nickel superalloy GTD-111 with Inconel 625 filler metal

    Energy Technology Data Exchange (ETDEWEB)

    Athiroj, Athittaya; Wangyao, Panyawat; Hartung, Fritz; Lothongkum, Gobboon [Chulalongkorn Univ., Bangkok (Thailand). Dept. of Metallurgical Engineering

    2018-03-01

    GTD-111 precipitation-strengthened nickel-based superalloy is widely used in blades of gas turbine engines which operate at high temperature and in a hot localized corrosion atmosphere. After long-term exposure to high temperature, γ' precipitate is known to exhibit catastrophic changes in size and distribution which cause deterioration of its properties and failure of the component. In this study, a damaged blade removed from a land-based gas turbine generator was subjected to nonpre-heat-treated GTAW and laser welding repair with various welding powers in the range of 135 to 295 J x mm{sup -1}, followed by post-weld heat treatment (PWHT) at 1473 K for 7200 s and strain aging at 1118 K for 86 400 s. Results show no significant relationship between welding powers, size and area fraction of the γ' precipitate in the fcc γ matrix in both GTAW and laser-welded specimens. The final γ' precipitate size and distribution depend mainly on PWHT parameters as γ' precipitates in all GTAW and laser welded specimens showed similar size and area fraction independently of the heat input from welding. Unmixed zones are observed in all laser welding specimens which may cause preferential weld corrosion during service. Microcrack occurrence due to welding and PWHT processes is also discussed.

  20. Analysis of Effective and Internal Cyclic Stress Components in the Inconel Superalloy Fatigued at Elevated Temperature

    Czech Academy of Sciences Publication Activity Database

    Šmíd, Miroslav; Petrenec, Martin; Polák, Jaroslav; Obrtlík, Karel; Chlupová, Alice

    2011-01-01

    Roč. 278, 4 July (2011), s. 393-398 ISSN 1022-6680. [European Symposium on Superalloys and their Application. Wildbad Kreuth, 25.5.2010-28.5.2010] R&D Projects: GA ČR GA106/08/1631 Institutional research plan: CEZ:AV0Z20410507 Keywords : low cycle fatigue * superalloys * high temperature * hysteresis loop * effective and internal stresses Subject RIV: JL - Materials Fatigue, Friction Mechanics; JL - Materials Fatigue, Friction Mechanics (UFM-A)

  1. Joining of superalloy Inconel 600 by diffusion induced isothermal solidification of a liquated insert metal

    International Nuclear Information System (INIS)

    Egbewande, A.T.; Chukwukaeme, C.; Ojo, O.A.

    2008-01-01

    The effect of process variables on the microstructure of transient liquid phase bonded IN 600 using a commercial filler alloy was studied. Microstructural examination of bonded specimens showed that isothermal solidification of the liquated insert occurred during holding at the joining temperatures. In cases where the holding time was insufficient for complete isothermal solidification, the residual liquid transformed on cooling into a centerline eutectic product. The width of the eutectic decreased with increased holding time and an increase in initial gap width resulted in thicker eutectic width in specimens bonded at the same temperature and for equivalent holding times. In addition to the centerline eutectic microconstituent, precipitation of boron-rich particles was observed within the base metal region adjacent to the substrate-joint interface. Formation of these particles appeared to have influenced the rate of solidification of the liquated interlayer during bonding. In contrast to the conventional expectation of an increase in the rate of isothermal solidification with an increase in temperature, a decrease in the rate was observed with an increase in temperatures above 1160 deg. C. This could be related to a decrease in solubility of boron in nickel above the Ni-B eutectic temperature

  2. Investigation of microstructure in additive manufactured Inconel 625 by spatially resolved neutron transmission spectroscopy

    OpenAIRE

    Tremsin, Anton S.; Gao, Yan; Dial, Laura C.; Grazzi, Francesco; Shinohara, Takenao

    2016-01-01

    Abstract Non-destructive testing techniques based on neutron imaging and diffraction can provide information on the internal structure of relatively thick metal samples (up to several cm), which are opaque to other conventional non-destructive methods. Spatially resolved neutron transmission spectroscopy is an extension of traditional neutron radiography, where multiple images are acquired simultaneously, each corresponding to a narrow range of energy. The analysis of transmission spectra ena...

  3. Effect of Temperature on the Low Cycle Fatigue of Cast Inconel 792-5A

    Czech Academy of Sciences Publication Activity Database

    Petrenec, Martin; Obrtlík, Karel; Polák, Jaroslav; Man, Jiří

    2007-01-01

    Roč. 345-346, - (2007), s. 383-386 ISSN 1013-9826. [International Conference on the Mechanical Behaviour of Materials /10./. Busan , 27.05.2007-31.05.2007] R&D Projects: GA AV ČR 1QS200410502; GA ČR(CZ) GP106/05/P521; GA ČR GA106/07/1507 Institutional research plan: CEZ:AV0Z20410507 Keywords : Low cycle fatigue * high temperatures * superalloy * Fatigue life curves * slip markings Subject RIV: JL - Materials Fatigue, Friction Mechanics Impact factor: 0.224, year: 2005

  4. Microstructural study and wear behavior of ductile iron surface alloyed by Inconel 617

    International Nuclear Information System (INIS)

    Arabi Jeshvaghani, R.; Jaberzadeh, M.; Zohdi, H.; Shamanian, M.

    2014-01-01

    Highlights: • The Ni-base alloy was deposited on the surface of ductile iron by TIG welding process. • Microstructure of alloyed layer consisted of carbides embedded in Ni-rich dendrite. • Hardness and wear resistance of coated sample greatly improved. • The formation of oxide layer and delamination were dominant mechanisms of wear. - Abstract: In this research, microstructure and wear behavior of Ni-based alloy is discussed in detail. Using tungsten inert gas welding process, coating of nearly 1–2 mm thickness was deposited on ductile iron. Optical and scanning electron microscopy, as well as X-ray diffraction analysis and electron probe microanalysis were used to characterize the microstructure of the surface alloyed layer. Micro-hardness and wear resistance of the alloyed layer was also studied. Results showed that the microstructure of the alloyed layer consisted of M 23 C 6 carbides embedded in Ni-rich solid solution dendrites. The partial melted zone (PMZ) had eutectic ledeburit plus martensite microstructure, while the heat affected zone (HAZ) had only a martensite structure. It was also noticed that hardness and wear resistance of the alloyed layer was considerably higher than that of the substrate. Improvement of wear resistance is attributed to the solution strengthening effect of alloying elements and also the presence of hard carbides such as M 23 C 6 . Based on worn surface analysis, the dominant wear mechanisms of alloyed layer were found to be oxidation and delamination

  5. Fatigue behavior of coated and uncoated cast Inconel 713LC at 800 °C

    Czech Academy of Sciences Publication Activity Database

    Obrtlík, Karel; Pospíšilová, S.; Juliš, M.; Podrábský, T.; Polák, Jaroslav

    2012-01-01

    Roč. 41, č. 1 (2012), s. 101-106 ISSN 0142-1123 R&D Projects: GA ČR(CZ) GAP107/11/2065 Grant - others:FSI VUT v Brně(CZ) 2E13800119 Institutional research plan: CEZ:AV0Z20410507 Institutional support: RVO:68081723 Keywords : High temperature fatigue * Diffusion coating * superalloy Subject RIV: JL - Materials Fatigue, Friction Mechanics Impact factor: 1.976, year: 2012

  6. Microstructural response to heat affected zone cracking of prewelding heat-treated Inconel 939 superalloy

    International Nuclear Information System (INIS)

    González, M.A.; Martínez, D.I.; Pérez, A.; Guajardo, H.; Garza, A.

    2011-01-01

    The microstructural response to cracking in the heat-affected zone (HAZ) of a nickel-based IN 939 superalloy after prewelding heat treatments (PWHT) was investigated. The PWHT specimens showed two different microstructures: 1) spherical ordered γ′ precipitates (357–442 nm), with blocky MC and discreet M 23 C 6 carbides dispersed within the coarse dendrites and in the interdendritic regions; and 2) ordered γ′ precipitates in “ogdoadically” diced cube shapes and coarse MC carbides within the dendrites and in the interdendritic regions. After being tungsten inert gas welded (TIG) applying low heat input, welding speed and using a more ductile filler alloy, specimens with microstructures consisting of spherical γ′ precipitate particles and dispersed discreet MC carbides along the grain boundaries, displayed a considerably improved weldability due to a strong reduction of the intergranular HAZ cracking associated with the liquation microfissuring phenomena. - Highlights: ► Homogeneous microstructures of γ′ spheroids and discreet MC carbides of Ni base superalloys through preweld heat treatments. ► γ′ spheroids and discreet MC carbides reduce the intergranular HAZ liquation and microfissuring of Nickel base superalloys. ► Microstructure γ′ spheroids and discreet blocky type MC carbides, capable to relax the stress generated during weld cooling. ► Low welding heat input welding speeds and ductile filler alloys reduce the HAZ cracking susceptibility.

  7. A study on the deformation mechanism of inconel alloys for steam generator tubes

    Energy Technology Data Exchange (ETDEWEB)

    Hong, S. H.; Kim, H. Y.; Ahn, Y. C.; Lee, H. S.; Sohn, W. H.; Cha, S. I.; Bae, Y. H. [Korea Advanced Institute of Science and Technology, Taejeon (Korea)

    2001-04-01

    The microstructure and the mechanical properties of lnconel 600 and 690 steam generator tube were investigated to develop the lnconel steam generator tube for nuclear power plant. The grain size and shape of lnconel 690 alloy were dependent on Mill Annealing temperature. It is shown that the smaller grain and the more serrated grain boundary, the higher tensile strength and creep resistance. The carbides were analyzed by using SEM and TEM after Thermal Treatment. Also, the quantitative analysis of carbide precipitation with Thermal Treatment was conducted by SPEED method. Thermal Treatment temperature was 705 deg C for lnconel 600 alloy and 720 deg C for lnconel 690 alloy. It is observed by XRD that the M{sub 23}C{sub 6} type and M{sub 7}C{sub 3}-type carbides were simultaneously precipitated in lnconel 600 alloy and only M{sub 23}C{sub 6}-type carbides were precipitated in lnconel 690 alloy. While the carbide length and thickness increased with increasing Thermal Treatment time, the growth rate of carbide length was higher than that of carbide thickness. The distance between carbides decreased for the first 15 hour Thermal Treatment for lnconel 600 alloy and 10 hour for lnconel 690 alloy, respectively, and then increased again. The distance between carbides decreased until the carbide precipitation reached at 90% of maximum precipitation because the carbides were precipitated and grown simultaneously. After 90% precipitation time, the precipitation ceased and only growth of the carbides took place, so the distance between carbides decreased. The serrations in stress-strain curves of in lnconel 690 could be interpreted in the temperature range from 200 deg C to 600 deg C. The phenomena and controlling mechanism of serrations were analyzed by investigating the critical strains for the onset of the serrations. The controlling mechanism for A1 serration was generation of vacancy by deformation, and those for A2 serration and B serrations were diffusion of substitutional alloying element, lattice diffusion of carbons, respectively. Besides, the C serration was formed above the temperature of 5OO deg C with irregular periods. It was shown through the creep test for lnconel 690 alloy that stress exponent, n, was 5, and activation energy for creep was about 265 k]/mol. An activation energy value for creep was similar to that for self diffusion of Ni, which is 250 k]/mol. It perhaps indicates that the controlled mechanism for high temperature deformation of lnconel 690 alloy was dislocation climb. 65 refs., 51 figs., 10 tabs. (Author)

  8. Study of Material Consolidation at Higher Throughput Parameters in Selective Laser Melting of Inconel 718

    Science.gov (United States)

    Prater, Tracie

    2016-01-01

    Selective Laser Melting (SLM) is a powder bed fusion additive manufacturing process used increasingly in the aerospace industry to reduce the cost, weight, and fabrication time for complex propulsion components. SLM stands poised to revolutionize propulsion manufacturing, but there are a number of technical questions that must be addressed in order to achieve rapid, efficient fabrication and ensure adequate performance of parts manufactured using this process in safety-critical flight applications. Previous optimization studies for SLM using the Concept Laser M1 and M2 machines at NASA Marshall Space Flight Center have centered on machine default parameters. The objective of this work is to characterize the impact of higher throughput parameters (a previously unexplored region of the manufacturing operating envelope for this application) on material consolidation. In phase I of this work, density blocks were analyzed to explore the relationship between build parameters (laser power, scan speed, hatch spacing, and layer thickness) and material consolidation (assessed in terms of as-built density and porosity). Phase II additionally considers the impact of post-processing, specifically hot isostatic pressing and heat treatment, as well as deposition pattern on material consolidation in the same higher energy parameter regime considered in the phase I work. Density and microstructure represent the "first-gate" metrics for determining the adequacy of the SLM process in this parameter range and, as a critical initial indicator of material quality, will factor into a follow-on DOE that assesses the impact of these parameters on mechanical properties. This work will contribute to creating a knowledge base (understanding material behavior in all ranges of the AM equipment operating envelope) that is critical to transitioning AM from the custom low rate production sphere it currently occupies to the world of mass high rate production, where parts are fabricated at a rapid rate with confidence that they will meet or exceed all stringent functional requirements for spaceflight hardware. These studies will also provide important data on the sensitivity of material consolidation to process parameters that will inform the design and development of future flight articles using SLM.

  9. Characterization of Machine Variability and Progressive Heat Treatment in Selective Laser Melting of Inconel 718

    Science.gov (United States)

    Prater, Tracie; Tilson, Will; Jones, Zack

    2015-01-01

    The absence of an economy of scale in spaceflight hardware makes additive manufacturing an immensely attractive option for propulsion components. As additive manufacturing techniques are increasingly adopted by government and industry to produce propulsion hardware in human-rated systems, significant development efforts are needed to establish these methods as reliable alternatives to conventional subtractive manufacturing. One of the critical challenges facing powder bed fusion techniques in this application is variability between machines used to perform builds. Even with implementation of robust process controls, it is possible for two machines operating at identical parameters with equivalent base materials to produce specimens with slightly different material properties. The machine variability study presented here evaluates 60 specimens of identical geometry built using the same parameters. 30 samples were produced on machine 1 (M1) and the other 30 samples were built on machine 2 (M2). Each of the 30-sample sets were further subdivided into three subsets (with 10 specimens in each subset) to assess the effect of progressive heat treatment on machine variability. The three categories for post-processing were: stress relief, stress relief followed by hot isostatic press (HIP), and stress relief followed by HIP followed by heat treatment per AMS 5664. Each specimen (a round, smooth tensile) was mechanically tested per ASTM E8. Two formal statistical techniques, hypothesis testing for equivalency of means and one-way analysis of variance (ANOVA), were applied to characterize the impact of machine variability and heat treatment on six material properties: tensile stress, yield stress, modulus of elasticity, fracture elongation, and reduction of area. This work represents the type of development effort that is critical as NASA, academia, and the industrial base work collaboratively to establish a path to certification for additively manufactured parts. For future flight programs, NASA and its commercial partners will procure parts from vendors who will use a diverse range of machines to produce parts and, as such, it is essential that the AM community develop a sound understanding of the degree to which machine variability impacts material properties.

  10. Microstructures and mechanical behavior of Inconel 625 fabricated by solid-state additive manufacturing

    International Nuclear Information System (INIS)

    Rivera, O.G.; Allison, P.G.; Jordon, J.B.; Rodriguez, O.L.; Brewer, L.N.; McClelland, Z.; Whittington, W.R.; Francis, D.; Su, J.; Martens, R.L.; Hardwick, N.

    2017-01-01

    Here we introduce a novel thermo-mechanical Solid State Additive Manufacturing (SSAM) process referred to as Additive Friction Stir (AFS) manufacturing that provides a new and alternative path to fusion-based additive manufacturing processes for developing fully-dense, near-net shape components with a refined-equiaxed grain morphology. This study is the first to investigate the beneficial grain refinement and densification produced by AFS in IN625 that results in advantageous mechanical properties (YS, UTS, εf) at both quasi-static and high strain rate. Electron Backscatter Diffraction (EBSD) observed grain refinement during the layer deposition in the AFS specimens, where the results identified fine equiaxed grain structures with even finer grain structures forming at the layer interfaces. The EBSD quantified grains as fine as 0.27 µm in these interface regions while the average grain size was approximately 1 µm. Additionally, this is the first study to report on the strain rate dependence of AFS IN625 through quasi-static (QS) (0.001/s) and high strain rate (HR) (1500/s) tensile experiments using a servo hydraulic frame and a direct tension-Kolsky bar, respectively, which captured both yield and ultimate tensile strengths increasing as strain rate increased. The HS results exhibited an approximately 200 MPa increase in engineering strength over the QS results, with the fracture surfaces at both strain rates aligned with the maximum shear plane and exhibiting localized microvoids.

  11. Grinding performance evaluation of porous composite-bonded CBN wheels for Inconel 718

    Directory of Open Access Journals (Sweden)

    Chen Zhenzhen

    2014-08-01

    Full Text Available For high-efficiency grinding of difficult-to-cut materials such as titanium and nickel alloys, a high porosity is expected and also a sufficient mechanical strength to satisfy the function. However, the porosity increase is a disadvantage to the mechanical strength. As a promising pore forming agent, alumina bubbles are firstly induced into the abrasive layer to fabricate porous cubic boron nitride (CBN wheels. When the wheel porosity reaches 45%, the bending strength is still high up to 50 MPa with modified orderly pore distribution. A porous CBN wheel was fabricated with a total porosity around 30%. The grinding performance of the porous composite-bonded CBN wheel was evaluated in terms of specific force, specific grinding energy, and grinding temperature, which were better than those of the vitrified one under the same grinding conditions. Compared to the vitrified CBN wheel, clear straight cutting grooves and less chip adhesion are observed on the ground surface and there is also no extensive loading on the wheel surface after grinding.

  12. Effect of carbide precipitation on the corrosion behavior of Inconel alloy 690

    International Nuclear Information System (INIS)

    Sarver, J.M.; Crum, J.R.; Mankins, W.L.

    1987-01-01

    Intergranular carbide precipitation reactions have been shown to affect the stress corrosion cracking (SCC) resistance of nickel-chromium-iron alloys in environments relative to nuclear steam generators. Carbon solubility curves, time-temperature-sensitization plots and other carbide precipitation data are presented for alloy 690 as an aid in developing heat treatments for improved SCC resistance

  13. Brazing Inconel 625 Using Two Ni/(Fe)-Based Amorphous Filler Foils

    Science.gov (United States)

    Chen, Wen-Shiang; Shiue, Ren-Kae

    2012-07-01

    For MBF-51 filler, the brazed joint consists of interfacial grain boundary borides, coarse Nb6Ni16Si7, and Ni/Cr-rich matrix. In contrast, the VZ-2106 brazed joint is composed of interfacial Nb6Ni16Si7 precipitates as well as grain boundary borides, coarse Nb6Ni16Si7, and Ni/Cr/Fe-rich matrix. The maximum tensile strength of 443 MPa is obtained from the MBF-51 brazed specimen. The tensile strengths of VZ-2106 brazed joints are approximately 300 MPa. Both amorphous filler foils demonstrate potential in brazing IN-625 substrate.

  14. Real-time monitoring of laser hot-wire cladding of Inconel 625

    Science.gov (United States)

    Liu, Shuang; Liu, Wei; Harooni, Masoud; Ma, Junjie; Kovacevic, Radovan

    2014-10-01

    Laser hot-wire cladding (LHWC), characterized by resistance heating of the wire, largely increases the productivity and saves the laser energy. However, the main issue of applying this method is the occurrence of arcing which causes spatters and affects the stability of the process. In this study, an optical spectrometer was used for real-time monitoring of the LHWC process. The corresponding plasma intensity was analyzed under various operating conditions. The electron temperature of the plasma was calculated for elements of nickel and chromium that mainly comprised the plasma plume. There was a correlation between the electron temperature and the stability of the process. The characteristics of the resulted clad were also investigated by measuring the dilution, hardness and microstructure.

  15. Investigation on the Interface Morphologies of Explosive Welding of Inconel 625 to Steel A516 Plates

    Science.gov (United States)

    Mousavi, S. A. A. Akbari; Zareie, H. R.

    2011-01-01

    The purpose of this study is to produce composite plates by explosive cladding process. This is a process in which the controlled energy of explosives is used to create a metallic bond between two similar or dissimilar materials. The welding conditions were tailored through parallel geometry route with different operational parameters. In this investigation, a two-pronged study was adopted to establish the conditions required for producing successful solid state welding: (a) Analytical calculations to determine the weldability domain or welding window; (b) Metallurgical investigations of explosive welding experiments carried out under different explosive ratios to produce both wavy and straight interfaces. The analytical calculations confirm the experimental results. Optical microscopy studies show that a transition from a smooth to wavy interface occurs with an increase in explosive ratio. SEM studies show that the interface was outlined by characteristic sharp transition between two materials.

  16. Computational Simulation of Thermal and Spattering Phenomena and Microstructure in Selective Laser Melting of Inconel 625

    Science.gov (United States)

    Özel, Tuğrul; Arısoy, Yiğit M.; Criales, Luis E.

    Computational modelling of Laser Powder Bed Fusion (L-PBF) processes such as Selective laser Melting (SLM) can reveal information that is hard to obtain or unobtainable by in-situ experimental measurements. A 3D thermal field that is not visible by the thermal camera can be obtained by solving the 3D heat transfer problem. Furthermore, microstructural modelling can be used to predict the quality and mechanical properties of the product. In this paper, a nonlinear 3D Finite Element Method based computational code is developed to simulate the SLM process with different process parameters such as laser power and scan velocity. The code is further improved by utilizing an in-situ thermal camera recording to predict spattering which is in turn included as a stochastic heat loss. Then, thermal gradients extracted from the simulations applied to predict growth directions in the resulting microstructure.

  17. Aspectos metalúrgicos de revestimentos dissimilares com a superliga à base de níquel inconel 625 Metallurgical aspects of dissimilar weld overlays of inconel 625 nickel based superalloys

    OpenAIRE

    Cleiton Carvalho Silva; Conrado Ramos Moreira Afonso; Antonio Jose Ramirez; Marcelo Ferreira Motta; Hélio Cordeiro de Miranda; Jesualdo Pereira Farias

    2012-01-01

    Prolongar a vida útil e aumentar a confiabilidade de equipamentos e tubulações de plantas de produção e processamento de petróleo é uma busca constante no setor de petróleo e gás. Tais aspectos dependem essencialmente do uso de ligas resistentes à corrosão. Neste contexto, a soldagem de revestimento com superligas à base de níquel tem sido uma alternativa interessante, pois confere aos equipamentos uma alta resistência à corrosão com um custo inferior, se comparado à fabricação de componentes...

  18. Field Investigation of Various Weld Overlays in a Waste Incineration Plant

    DEFF Research Database (Denmark)

    Montgomery, Melanie; Larsen, O. H.

    2005-01-01

    A test waterwall was fabricated so that alternatives to alloy 625 could be exposed in the first pass of the waste incineration plant Haderslev. The difference between application method was also a parameter, such that manual welding, machine welding and arc spraycoating of alloy 625 were compared....... In addition to the test waterwall exposure, the chemical environment from the waste incineration was also monitored by analyzing deposits and corrosion products from various locations in the boiler. These were analyzed with respect to morphology and composition using electron microscopy with EDS analysis...

  19. The effect of long-term impact of elevated temperature on changes in the microstructure of inconel 740H alloy

    Directory of Open Access Journals (Sweden)

    M. Sroka

    2017-01-01

    Full Text Available This paper presents the results of investigations on microstructure changes after the long-term impact of temperature. The microstructure investigations were carried out by light microscopy and scanning electron microscopy. The qualitative and quantitative identification of the existing precipitates was carried out using X-ray phase composition analysis. The effect of elevated temperature on precipitation processes of test material were described. The obtained results of investigations form part of the material characteristics of new-generation alloys, which can be indirectly associated with the stability of functional properties under the simultaneous effect of high temperature and stress.

  20. Multiaxial creep of tubes from Incoloy 800H and Inconel 617 under static and cyclic loading conditions

    International Nuclear Information System (INIS)

    Penkalla, H.J.; Nickel, H.; Schubert, F.

    1987-01-01

    This paper is concerned with the description of creep under triaxial loading with the aid of Norton's law and v. Mises' theory. The load combination of internal pressure, tension and torsion is more closely scrutinized. The superposition of cyclic stresses in the tensile threshold range is discussed as well as the instances of partial relaxation. In accordance with the discussed loading modes, experimental results are presented which, until now, have delivered a satisfactory agreement between theory and practice. A more explicit analysis of the creep-induced damage is given regarding the assessment of the expected life until failure under triaxial loading. This delivers information concerning a suitable test stress for the long-term stress assessment. (orig./DG) [de

  1. Fatigue life of cast Inconel 713LC with/without protective diffusion coating under bending, torsion and their combination

    Czech Academy of Sciences Publication Activity Database

    Slámečka, K.; Pokluda, J.; Kianicová, M.; Horníková, J.; Obrtlík, Karel

    2013-01-01

    Roč. 110, SEP (2013), s. 459-467 ISSN 0013-7944 Institutional support: RVO:68081723 Keywords : nickel-based superalloys * diffusion coating * bending * torsion * multiaxial fatigue Subject RIV: JL - Materials Fatigue, Friction Mechanics Impact factor: 1.662, year: 2013

  2. Aspectos metalúrgicos de revestimentos dissimilares com a superliga à base de níquel inconel 625

    OpenAIRE

    Silva, Cleiton Carvalho; Afonso, Conrado Ramos Moreira; Ramirez, Antonio Jose; Motta, Marcelo Ferreira; Miranda, Hélio Cordeiro de; Farias, Jesualdo Pereira

    2012-01-01

    Prolongar a vida útil e aumentar a confiabilidade de equipamentos e tubulações de plantas de produção e processamento de petróleo é uma busca constante no setor de petróleo e gás. Tais aspectos dependem essencialmente do uso de ligas resistentes à corrosão. Neste contexto, a soldagem de revestimento com superligas à base de níquel tem sido uma alternativa interessante, pois confere aos equipamentos uma alta resistência à corrosão com um custo inferior, se comparado à fabricação de componentes...

  3. Fatigue Crack Initiation and Propagation in Coated and Uncoated Inconel 713LC at 800 °C

    Czech Academy of Sciences Publication Activity Database

    Smékalová, J.; Pospíšilová, S.; Obrtlík, Karel; Juliš, M.; Podrábský, T.

    2010-01-01

    Roč. 56, č. 1 (2010), s. 155-162 ISSN 1210-0471 Institutional research plan: CEZ:AV0Z20410507 Keywords : Fatigue * crack propagation * high temperature Subject RIV: JL - Materials Fatigue, Friction Mechanics

  4. Investigation of microstructural changes in INCONEL 706 at high temperatures by In-situ small-angle neutron scattering

    Czech Academy of Sciences Publication Activity Database

    Mukherji, D.; Strunz, Pavel; del Genovese, D.; Gilles, R.; Rösler, J.; Wiedenmann, A.

    34A, č. 12 (2003), s. 2781-2792 ISSN 1073-5623 R&D Projects: GA ČR GA106/02/0557 Institutional research plan: CEZ:AV0Z1048901 Keywords : alloys * SANS Subject RIV: BM - Solid Matter Physics ; Magnetism Impact factor: 1.285, year: 2003

  5. ÚNAVOVÉ CHOVÁNÍ LITÉ NIKLOVÉ SUPESLITINY INCONEL 792-5A PŘI POKOJOVÉ TEPLOTĚ

    Czech Academy of Sciences Publication Activity Database

    Petrenec, Martin; Obrtlík, Karel; Polák, Jaroslav; Man, Jiří; Hrbáček, K.

    2005-01-01

    Roč. 12, 3/2005 (2005), s. 21-24 ISSN 1335-0803. [Degradácia konštrukčných materiálov 2005. Terchová - Biely Potok, 05.09.2005-07.09.2005] R&D Projects: GA ČR(CZ) GP106/05/P521; GA AV ČR(CZ) 1QS200410502; GA AV ČR(CZ) IAA2041201 Keywords : fatigue * superalloy * room temperature Subject RIV: JL - Materials Fatigue, Friction Mechanics

  6. Dislocation Structures in Nickel Based Superalloy Inconel 792-5A Fatigued at Room Temperature and 700 °C

    Czech Academy of Sciences Publication Activity Database

    Petrenec, Martin; Obrtlík, Karel; Polák, Jaroslav; Man, Jiří

    2008-01-01

    Roč. 567-568, - (2008), s. 429-432 ISSN 0255-5476. [MSMF /5./. Brno, 27.06.2007-29.06.2007] R&D Projects: GA ČR(CZ) GP106/05/P521 Institutional research plan: CEZ:AV0Z20410507 Keywords : Low cycle fatigue * superalloy * dislocation structure Subject RIV: JL - Materials Fatigue, Friction Mechanics

  7. Fatigue behaviour of cast nickel based superalloy inconel 792-5A at 700 °C

    Czech Academy of Sciences Publication Activity Database

    Petrenec, Martin; Obrtlík, Karel; Polák, Jaroslav; Kruml, Tomáš

    2006-01-01

    Roč. 40, č. 5 (2006), s. 175-178 ISSN 1580-2949 R&D Projects: GA AV ČR 1QS200410502; GA ČR(CZ) GP106/05/P521 Institutional research plan: CEZ:AV0Z20410507 Keywords : high temperature fatigue * superalloy * slip markings-bands Subject RIV: JL - Materials Fatigue, Friction Mechanics

  8. Multi-objective optimization of surface roughness, cutting forces, productivity and Power consumption when turning of Inconel 718

    Directory of Open Access Journals (Sweden)

    Hamid Tebassi

    2016-01-01

    Full Text Available Nickel based super alloys are excellent for several applications and mainly in structural components submitted to high temperatures owing to their high strength to weight ratio, good corrosion resistance and metallurgical stability such as in cases of jet engine and gas turbine components. The current work presents the experimental investigations of the cutting parameters effects (cutting speed, depth of cut and feed rate on the surface roughness, cutting force components, productivity and power consumption during dry conditions in straight turning using coated carbide tool. The mathematical models for output parameters have been developed using Box-Behnken design with 15 runs and Box-Cox transformation was used for improving normality. The results of the analysis have shown that the surface finish was statistically sensitive to the feed rate and cutting speed with the contribution of 43.58% and 23.85% respectively, while depth of cut had the greatest effect on the evolution of cutting force components with the contribution of 79.87% for feed force, 66.92% for radial force and 66.26% for tangential force. Multi-objective optimization procedure allowed minimizing roughness Ra, cutting forces and power consumption and maximizing material removal rate using desirability approach.

  9. Design and Evaluation of Dual-Expander Aerospike Nozzle Upper Stage Engine

    Science.gov (United States)

    2014-09-18

    Materials Options for DEAN Components Component Materials Chamber Structural Jacket Copper, INCOLOY 909, INCONEL 718, INCONEL 625 , Alloy 188, Aluminum 7075...T6, Aluminum 2024 T6, Oxygen-Free Copper, Titanium, Cobalt Chamber Cooling Jacket Copper, Silicon Carbide, INCOLOY 909, INCONEL 718, INCONEL 625 , Alloy...Carbide, INCOLOY 909, Alloy 188, Cobalt LOX Plumbing Copper, INCOLOY 909, INCONEL 718, INCONEL 625 , Alloy 188, Oxygen-Free Copper, Cobalt LH2 Plumbing

  10. MODELING THE CORROSION OF HIGH-LEVEL WASTE CONTAINERS CAM-CRM INTERFACE

    International Nuclear Information System (INIS)

    JOSEPH C. FARMER, PETER J. BEDROSSIAN, R. DANIEL MCCRIGHT

    1998-01-01

    A key component of the Engineered Barrier System (EBS) being designed for containment of spent-fuel and high-level waste at the proposed geological repository at Yucca Mountain, Nevada is a two-layer canister. In this particular design, the inner barrier is made of a corrosion resistant material (CRM) such as Alloy 625 or C-22, while the outer barrier is made of a corrosion-allowance material (CAM) such as carbon steel or Monel400. Initially, the containers will be hot and dry due to the heat generated by radioactive decay. However, the temperature will eventually drop to levels where both humid air and aqueous phase corrosion will be possible. As the outer barrier is penetrated, uniform corrosion of the CRM will be possible in exfoliated areas. The possibility for crevice formation between the CAM and CRM will also exist. In the case of either Alloy 625 or C-22, a crevice will have to form before significant penetration of the CRM can occur. Crevice corrosion of the CRMs has been well documented. Lillard and Scully have induced crevice corrosion in Alloy 625 during exposure to artificial sea water. Jones and Wilde have prepared simulated crevice solutions of FeCl 2 , NiCl 2 and CrCl 3 , and measured substantial pH suppression. Asphahani measured the dissolution rates of Alloys 625 and C-22 in such artificial crevice solutions at various temperatures. Others have observed no significant localized attack in less severe environments

  11. Optimized Dual Expander Aerospike Rocket

    Science.gov (United States)

    2011-03-01

    O2 plumbing INCONEL ® 625 (Annealed) Aluminum 7075 T6 Not compatible with O2 or H2 / Useable for chamber and aerospike structural jacket as long as...7075 T6 Aluminum 2024 T6 Beryllium- Copper Oxygen- Free Copper Titanium Cobalt Pure Copper Silicon Carbide INCOLOY 909 INCONEL 718 INCONEL 625 Alloy...Aluminum 2024 T6 Beryllium- Copper Oxygen- Free Copper Titanium Cobalt Pure Copper Silicon Carbide INCOLOY 909 INCONEL 718 INCONEL 625 Alloy 188 Aluminum

  12. Electrochemical investigations of the resistance of Inconel 600, Incoloy 800, and Type 347 stainless steel to pitting corrosion in faulted PWR secondary water at 150 to 250 C

    International Nuclear Information System (INIS)

    Hickling, J.; Wieling, N.

    1981-01-01

    Determinations of critical pitting potentials were carried out at temperatures of 150, 200, and 250 C on three corrosion resistant alloys important in the construction of nuclear steam generators. The results are assessed in terms of the effects on pitting resistance of chloride (as NaCl) and phosphate (as Na/sub 2/ HPO/sub 4/) contents of the water and test temperature. A comparison of material behavior was obtained for each set of test conditions. 18 refs

  13. The application of photoelectron spectroscopy in the study of corrosion and oxidation mechanisms of alloys: Inconel 182, Fe/Cu(100 and U-Zr-Nb

    International Nuclear Information System (INIS)

    Mendonca, Renato de

    2011-05-01

    In. this work a study of the oxidation/corrosion process of three systems of metallic materials by Photoemission Spectroscopy is presented. In the first system, it was investigated the corrosion of Ineonel 182 at simulated Pressurized Water Reactor (PWR) environment. Samples with and without surface chemical treatment were exposed to the simulated environment for until 18 weeks. The oxide layer formed on the surfaces of the samples at different conditions was characterized by Scanning Electron Microscopy and XPS coupled with argon ion sputtering. The comparison between the oxide films grown on the samples showed that the oxide layer formed on the chemically treated sample is thinner and relatively Cr-rich. In second system it was studied the initial oxidation at room temperature of epitaxial films of Fe evapored on Cu (100). The films were deposited with two different thicknesses in order to get tbe fcc Fe (100) and bcc Fe (110) surfaces. The results, obtained by photoemission spectroscopy at the TEMPO beamline of the Synchrotron Soleil, showed the formation of distinct oxides films. The surfaces also presented different kinetics of oxidation and the (110) Fe-bcc showed highest reactivity. The analysis of the data indicated the Fe 1-x O formation on fcc Fe (100) and suggested the Fe 1-x O and FC 3 0 4 formation on (110) Fe-bcc surface. In the last system, it was investigated the initial oxidation of U-Zr-Nb alloys at room temperature. For this experiment, the alloys were exposed to oxygen in ultra high vacuum. The analysis of the U 4f peak showed the fast formation of U) 2 on the surfaces and similar kinetics of oxidation between the U and the U-Zr-Nb alloy. The alloying elements showed slower oxidation. The Zr 3d peak suggested the zr0 2 formation while the Nb 3d peak showed a remarkable enlargement that became necessary a deconvolution which indicated the formation ofNhO , Nb0 2 and N 2 0 5 . (author)

  14. Análisis numérico y experimental del desgaste de herramienta e integridad superficial en los procesos de torneado de Inconel 718

    OpenAIRE

    Díaz Álvarez, José

    2013-01-01

    En el sector de fabricación mecánica, un elevado volumen de trabajo está asociado a los procesos de arranque de viruta. El mecanizado es un proceso termomecánico complejo en el que influyen muchos factores, principalmente el material de la pieza, el material y geometría de la herramienta, los parámetros de mecanizado y el uso o no de fluido de corte. Esta tesis se enmarca en los procesos de mecanizado de aleaciones termorresistentes. La tesis está centrada en un solo material, en este caso la...

  15. Thermally oxidized Inconel 600 and 690 nickel-based alloys characterizations by combination of global photoelectrochemistry and local near-field microscopy techniques (STM, STS, AFM, SKPFM)

    Science.gov (United States)

    Mechehoud, F.; Benaioun, N. E.; Hakiki, N. E.; Khelil, A.; Simon, L.; Bubendorff, J. L.

    2018-03-01

    Thermally oxidized nickel-based alloys are studied by scanning tunnelling microscopy (STM), scanning tunnelling spectroscopy (STS), atomic force microscopy (AFM), scanning kelvin probe force microscopy (SKPFM) and photoelectro-chemical techniques as a function of oxidation time at a fixed temperature of 623 K. By photoelectrochemistry measurements we identify the formation of three oxides NiO, Fe2O3, Cr2O3 and determine the corresponding gap values. We use these values as parameter for imaging the surface at high bias voltage by STM allowing the spatial localization and identification of both NiO, Fe2O3 oxide phases using STS measurements. Associated to Kelvin probe measurements we show also that STS allow to distinguished NiO from Cr2O3 and confirm that the Cr2O3 is not visible at the surface and localized at the oxide/steel interface.

  16. Corrosion-deformation interactions in Inconel 718: application to stress corrosion in a supercritical aqueous medium and research of a material solution for the hydrothermal oxidation process

    International Nuclear Information System (INIS)

    Fournier, L.

    2000-01-01

    The aim of this study is to investigate the mechanisms responsible for stress corrosion cracking of nickel base superalloys in supercritical aerated water in order to determine a suitable material for the supercritical water oxidation (SCWO) reactors. For this purpose, alloy 718 is selected as a test material. We first focus on its 'hydrogen assisted cracking' behaviour at 25 deg C and on its 'oxidation assisted cracking behaviour' in the temperature range 400 deg C to 600 deg C. Then, its stress corrosion cracking behaviour in supercritical water is investigated for the first time by means of slow strain rate tensile tests (SSRT) performed on smooth specimens in de-ionised and aerated water at 400 deg C and 250 bars. Oxidation - deformation interactions are shown to control both the initiation and the propagation stages of alloy 718 stress corrosion cracks in supercritical water. We suggest that nickel base alloys without strengthening precipitates and with a high chromium content are suitable materials for the SCWO reactors. Such proposal is confirmed by SSRT performed on alloy 690 (28% Cr) specimens in de-ionised and aerated water at 400 deg C and 250 bars which do not reveal any susceptibility to stress corrosion cracking. (author)

  17. Probabilistic Material Strength Degradation Model for Inconel 718 Components Subjected to High Temperature, High-Cycle and Low-Cycle Mechanical Fatigue, Creep and Thermal Fatigue Effects

    Science.gov (United States)

    Bast, Callie C.; Boyce, Lola

    1995-01-01

    The development of methodology for a probabilistic material strength degradation is described. The probabilistic model, in the form of a postulated randomized multifactor equation, provides for quantification of uncertainty in the lifetime material strength of aerospace propulsion system components subjected to a number of diverse random effects. This model is embodied in the computer program entitled PROMISS, which can include up to eighteen different effects. Presently, the model includes five effects that typically reduce lifetime strength: high temperature, high-cycle mechanical fatigue, low-cycle mechanical fatigue, creep and thermal fatigue. Results, in the form of cumulative distribution functions, illustrated the sensitivity of lifetime strength to any current value of an effect. In addition, verification studies comparing predictions of high-cycle mechanical fatigue and high temperature effects with experiments are presented. Results from this limited verification study strongly supported that material degradation can be represented by randomized multifactor interaction models.

  18. Studium lokalizace skluzu v cyklicky zatěžované superslitině INCONEL 792-5A pomocí ŘEM a TEM

    Czech Academy of Sciences Publication Activity Database

    Petrenec, Martin; Obrtlík, Karel; Polák, Jaroslav; Man, Jiří

    2007-01-01

    Roč. 14, č. 3 (2007), s. 1-7 ISSN 1335-0803. [Degradácia konštrukčných materiálov. Terchová - Biely Potok, 03.09.2007-05.09.2007] R&D Projects: GA AV ČR 1QS200410502; GA ČR(CZ) GP106/05/P521; GA ČR GA106/07/1507 Institutional research plan: CEZ:AV0Z20410507 Keywords : thermal fatigue * persistent slip markings * persistent slip bands * SEM * TEM * slip localisation Subject RIV: JL - Materials Fatigue, Friction Mechanics

  19. Effect of tensile dwell on low cycle fatigue of cast superalloy Inconel 792-5A at 800°C

    Czech Academy of Sciences Publication Activity Database

    Šmíd, Miroslav; Obrtlík, Karel; Petrenec, Martin; Polák, Jaroslav

    488-489, - (2012) s. 735-738 ISSN 1013-9826 R&D Projects: GA ČR(CZ) GAP107/11/2065; GA ČR(CZ) GAP204/11/1453 Institutional research plan: CEZ:AV0Z20410507 Keywords : nickle base superalloy * elevated temperatures * low cycle fatigue * dwells Subject RIV: JL - Materials Fatigue, Friction Mechanics

  20. Effect of Welding Heat Input on Microstructure and Texture of Inconel 625 Weld Overlay Studied Using the Electron Backscatter Diffraction Method

    Science.gov (United States)

    Kim, Joon-Suk; Lee, Hae-Woo

    2016-12-01

    The grain size and the texture of three specimens prepared at different heat inputs were determined using optical microscopy and the electron backscatter diffraction method of scanning electron microscopy. Each specimen was equally divided into fusion line zone (FLZ), columnar dendrite zone (CDZ), and surface zone (SZ), according to the location of the weld. Fine dendrites were observed in the FLZ, coarse dendrites in the CDZ, and dendrites grew perpendicular to the FLZ and CDZ. As the heat input increased, the melted zone in the vicinity of the FLZ widened due to the higher Fe content. A lower image quality value was observed for the FLZ compared to the other zones. The results of grain size measurement in each zone showed that the grain size of the SZ became larger as the heat input increased. From the inverse pole figure (IPF) map in the normal direction (ND) and the rolling direction (RD), as the heat input increased, a specific orientation was formed. However, a dominant [001] direction was observed in the RD IPF map.

  1. Influence of different etchants on the representation of microstructures in nickel alloys; Einfluss verschiedener Aetzmittel auf die Gefuegedarstellung in Nickellegierungen

    Energy Technology Data Exchange (ETDEWEB)

    Speicher, Magdalena; Scheck, Rudi; Maile, Karl [Stuttgart Univ. (Germany). Materialpruefungsanstalt

    2016-04-15

    This work presents a comparison of selected nickel alloys of the same condition which were treated by means of specifically chosen etching techniques. Microstructures on microscope images of wrought Alloy 617, a casting variant of Alloy 625, a polycrystalline casting alloy IN-738 LC, as well as of a monocrystalline superalloy CM 247 LC SX, respectively, are juxtaposed and evaluated. This approach allows for a comprehensive optical microscopy characterization of the characteristic microstructural features.

  2. Hydrogen Assisted Crack in Dissimilar Metal Welds for Subsea Service under Cathodic Protection

    Science.gov (United States)

    Bourgeois, Desmond

    Dissimilar metal welds (DMWs) are routinely used in the oil and gas industries for structural joining of high strength steels in order to eliminate the need for post weld heat treatment (PWHT) after field welding. There have been reported catastrophic failures in these DMWs, particularly the AISI 8630 steel - Alloy 625 DMW combination, during subsea service while under cathodic protection (CP). This is due to local embrittlement that occurs in susceptible microstructures that are present at the weld fusion boundary region. This type of cracking is known as hydrogen assisted cracking (HAC) and it is influenced by base/filler metal combination, and welding and PWHT procedures. DMWs of two material combinations (8630 steel -- Alloy 625 and F22 steel -- Alloy 625), produced with two welding procedures (BS1 and BS3) in as welded and PWHT conditions were investigated in this study. The main objectives included: 1) evaluation of the effect of materials composition, welding and PWHT procedures on the gradients of composition, microstructure, and properties in the dissimilar transition region and on the susceptibility to HAC; 2) investigation of the influence of microstructure on the HAC failure mechanism and identification of microstructural constituents acting as crack nucleation and propagation sites; 3) assessment of the applicability of two-step PWHT to improve the resistance to HAC in DMWs; 4) establishment of non-failure criterion for the delayed hydrogen cracking test (DHCT) that is applicable for qualification of DMWs for subsea service under cathodic protection (CP).

  3. Fuel Composition and Performance Analysis of Endothermically Heated Fuels for Pulse Detonation Engines

    Science.gov (United States)

    2009-03-01

    exchanger was constructed on an inner 2 in Inconel 625 schedule 10 pipe and an outer 2 ½ in Inconel 600 schedule 40 pipe 0.91 m (36 in) in length. The...switched to positions two and three for the remainder of the experiments. 46 The detonation tubes are fabricated from inconel and include heat...and four. Fuel Heating System 47 The fuel heating system centers around two pairs of inconel heat exchangers. The first pair was developed in

  4. Performance and Reliability of Exhaust Gas Waste Heat Recovery Units

    Science.gov (United States)

    2014-09-01

    Temperature Profile ..................................80 a. Inconel 625 Tube ....................................................................80 b. Copper...placement at Rewater = 8,300. ........................79 Figure 40. Comparison of tube temperature profile between Inconel 625 and steel WHRU of L /d...and Inconel 625 . .....................................84 Figure 44. The 3 o’clock view of adverse temperature profiles due to non-uniform flow of

  5. Fatigue and creep cracking of nickel alloys for 700 C steam turbines

    International Nuclear Information System (INIS)

    Berger, C.; Granacher, J.; Thoma, A.; Roesler, J.; Del Genovese, D.

    2001-01-01

    Four materials of the types Inconel 706 (two heat treatment states), Inconel 617, and Waspaloy were tested as shaft materials for 700 to 720 C steam turbines. At an extrapolation time ratio of 10, Waspaloy was expected to have the highest creep strength (about 270 MPa at 700 C), with values of about 140 MPa at 700 C for Inconel 617. A preliminary evaluation of the 700 C creep rupture tests showed the highest creep rupture resistance for Inconel 617, followed by Waspaloy and Inconel 706 [de

  6. Corrosion study in molten fluoride salt

    International Nuclear Information System (INIS)

    Keny, S.J.; Kumbhar, A.G.; Rangarajan, S.; Gupta, V.K.; Maheshwari, N.K.; Vijayan, P.K.

    2013-01-01

    Corrosion behaviors of two alloys viz. Inconel 625 and Inconel 617 were tested in molten fluoride salts of lithium, sodium and potassium (FLiNaK) in the temperature range of 550-750 ℃ in a nickel lined Inconel vessel. Electrochemical polarization (Tafel plot) technique was used for this purpose. For both alloys, the corrosion rate was found to increase sharply beyond 650 ℃ . At 600 ℃ , Inconel 625 showed a decreasing trend in the corrosion rate over a period of 24 hours, probably due to changes in the surface conditions. After fifteen days, re-testing of Inconel 625 in the same melt showed an increase in the corrosion rate. Inconel 625 was found to be more corrosion resistant than Inconel 617. (author)

  7. The electrochemical corrosion behavior of austenitic alloys, cobalt or nickel based super alloys, structurally hardened martensitic, Inconel, zircaloy, super austenitic, duplex and of Ni-Cr or NTi deposits in tritiated water. 3 volumes

    International Nuclear Information System (INIS)

    Bellanger, G.

    1994-01-01

    The redox potential of 3 H 2 O, as well as the corrosion potentials in this medium are found, abnormally, in the trans-passive region. This is completely different from the behavior in the chemical industry or in the water in nuclear powers. With such behavior, there will be breakdowns of the protective oxide layers, and in the presence of chloride there will be immediate pitting. The steels that are most resistant to this behavior are the super austenitic and super Duplex. To avoid corrosion, another solution is to decompose the radiolytic products by imposing a slight reducing potential. Corrosion inhibitors, which are stable in tritiated water, can be used. (author). 69 refs., 421 figs., tabs

  8. The use of finite element analysis and notch tensile testing to determine the cryogenic fracture toughness of thick section weldment in forged CSUS-JN1 plate with Inconel 625 type filler metals

    International Nuclear Information System (INIS)

    Shindo, Yasuhide; Mano, Yasunori; Horiguchi, Katsumi; Sugo, Tomo

    2000-01-01

    The use of the notch tensile test to estimate the elastic-plastic fracture toughness (J IC ) of structural alloys and weldments for superconducting magnets in fusion energy systems was studied. Notch tensile tests were performed with small round bar specimens containing an electro discharge machined (EDM) notch at liquid helium temperature (4 K) using crosshead rates of 3.3 x 10 -3 and 20 mm/s. Notch tensile test specimens were 5 mm in diameter with a 30-mm reduced section. In the mid section of the specimen a 1 mm deep EDM notch of 0.2 mm width was machined around the girth, thus maintaining a starting diameter of 3 mm. Correlations between notch tensile strength, failure energy absorption, and J IC were assessed. A finite element analysis was also performed to compute directly the J-values. Comparisons of the predicted J IC with results obtained from conventional JIS Z 2284 standard tests were made. (author)

  9. Pengaruh NiCrAlY, Ni/Cr2O3/CrxCy Sebagai Variasi Bond Coat Dengan Penambahan Lapisan Al2O3 dan YSZ Pada Inconel 625 Terhadap Struktur Mikro Lapisan Menggunakan Metode Flame Spraying

    Directory of Open Access Journals (Sweden)

    Aprian Immanuel

    2017-01-01

    Full Text Available Thermal Barrier Coating (TBC berfungsi untuk mengurangi temperatur substrat serta meningkatkan daya tahannya terhadap korosi dan oksidasi. Pada penelitian ini, digunakan flame spraying dari variasi bond coat (Ni-Cr-Al-Y, (Ni/CrO3/CrXCY dan tanpa bond coat serta melapisi kembali lapisan bond coat dengan Al2O3 dan ZrO2 – 8%Y2O3 sebagai Thermal Barrier Coating untuk diteliti pengaruhnya terhadap struktur mikro lapisan yang terbentuk. Hasil flame spray diamati dengan SEM pada variasi bond coat NiCrAlY ditemukan beberapa serbuk dari material top coat dengan beberapa kondisi yaitu meleleh (melted, meleleh sebagian (semi melted, dan tidak meleleh (unmelted. Ditemukan poros yang merata hampir di seluruh permukaan sampel dan munculnya pengintian retak. Perbedaan sebelum dan sesudah perlakuan ada pada persebaran setiap unsur di setiap spesimen, dan lapisan oksida yang terbentuk pada seluruh variasi bond coat

  10. CREVICE CORROSION and PITTING OF HIGH-LEVEL WASTE CONTAINERS: INTEGRATION OF DETERMINISTIC and PROBABILISTIC MODELS

    International Nuclear Information System (INIS)

    JOSEPH C. FARMER AND R. DANIEL MCCRIGHT

    1997-01-01

    A key component of the Engineered Barrier System (EBS) being designed for containment of spent-fuel and high-level waste at the proposed geological repository at Yucca Mountain, Nevada is a two-layer canister. In this particular design, the inner barrier is made of a corrosion resistant material (CRM) such as Alloy 625 or C-22, while the outer barrier is made of a corrosion-allowance material (CAM) such as carbon steel or Monel 400. An integrated predictive model is being developed to account for the effects of localized environmental conditions in the CRM-CAM crevice on the initiation and propagation of pits through the CRM

  11. Metallic materials corrosion in the CRNL radwaste incinerator

    International Nuclear Information System (INIS)

    Tapping, R.L.; McVey, E.G.; Disney, D.J.

    1987-01-01

    Corrosion coupon evaluation and in-service materials performance for the CRNL waste incinerator has been carried out since 1980. Data are presented to show that types 309, 310 and 446 stainless steel, Alloy 625 and Alloy 333 all perform well in short-term tests in the afterburner environment (850-1000 0 C) but are subject to sigma-phase embrittlement and grain boundary carbide precipitation following long-term exposures. Several alloys performed satisfactorily in the primary chamber (500 0 C), and the material of construction, type 310 stainless steel, continues to provide good service

  12. The electrochemical corrosion behavior of austenitic alloys, cobalt or nickel based super alloys, structurally hardened martensitic, Inconel, zircaloy, super austenitic, duplex and of Ni-Cr or NTi deposits in tritiated water. 3 volumes; Comportement electrochimique a la corrosion d`alliages austenitiques, superalliages base cobalt ou nickel, martensitiques a durcissement structural, inconel, zircaloy, superaustenitiques et duplex, de depots Ni-Cr et NTi en eau tritiee. 3 volumes

    Energy Technology Data Exchange (ETDEWEB)

    Bellanger, G.

    1994-12-31

    The redox potential of {sup 3} H{sub 2}O, as well as the corrosion potentials in this medium are found, abnormally, in the trans-passive region. This is completely different from the behavior in the chemical industry or in the water in nuclear powers. With such behavior, there will be breakdowns of the protective oxide layers, and in the presence of chloride there will be immediate pitting. The steels that are most resistant to this behavior are the super austenitic and super Duplex. To avoid corrosion, another solution is to decompose the radiolytic products by imposing a slight reducing potential. Corrosion inhibitors, which are stable in tritiated water, can be used. (author). 69 refs., 421 figs., tabs.

  13. A chemical decontamination process for PWR primary circuits

    International Nuclear Information System (INIS)

    Noel, D.

    1986-01-01

    Laboratory experiments and loop decontamination tests were performed to select a decontamination process and to try to optimize it. Results were good on Inconel 82 and 308L stainless steel but lower on Inconel 600. Simultaneous use of ultrasonic waves gave good results on Inconel 600 in laboratory experiments, but this was not confirmed in loop experiments on contaminated materials, taken from French nuclear power plants. (author)

  14. Nondestructive Evaluation (NDE) Exploratory Development for Air Force Systems. Delivery Order 0001: Quick Reaction NDE and Characterization--Effects of Chemical Effects of Chemical Etching after Pre-Inspection Mechanical Cleaning on Fluorescent Penetrant Indications of Fatigue Cracks

    Science.gov (United States)

    2011-08-01

    Specimen 625 -58 Cleaned with 50-ksi Water Jet ....................... 18 Figure 12. SEM Images of Inconel Specimen 626-63 Cleaned with 50-ksi Water...SEM Images of Inconel Specimen 626-22 Cleaned with Wet Glass Bead.......................... 21 Figure 15. SEM Images of Titanium Specimen 625 -02...Figure 18. SEM Images of Titanium Specimen 625 -40 Cleaned with Dry Al2O3 (240 grit) ............... 24 Figure 19. SEM Images of Inconel Specimen

  15. AIR VEHICLES INTEGRATION AND TECHNOLOGY RESEARCH (AVIATR) Task Order 0015: Predictive Capability for Hypersonic Structural Response and Life Prediction Phase 1 - Identification of Knowledge Gaps

    Science.gov (United States)

    2010-08-01

    the efforts of closing the conceptual level design. The HTV-3X structural baseline consisted primarily of nickel based Inconel 718 and 625 structure...29 Figure 22 X-33 Metallic Inconel 617 Windward Side – Typical Panel ........................................32  Figure 23 DARPA HTV-3X Concept Design...completely flat to complex contoured. Inconel 617 alloy was selected for the windward honeycomb panels due to its performance at temperature, oxidation life

  16. Direct Digital Manufacturing (DDM) for the Defense Industrial Base

    Science.gov (United States)

    2014-07-25

    Deposit materials, Inconel 625 , SS 431, and SS 431/TiC composite, required electrolytic etching with 10% oxalic acid solution. Due to electrolytic etching...surface, and Inconel 718® having chromium electroplated surface were evaluated. The objective was to establish processing parameters and deposition...materials representing Inconel 718®, martensitic SS 431, and martensitic SS 431 with TiC to form a metal matrix composite system. All deposition

  17. Cyber Enabled Direct Digital Manufacturing

    Science.gov (United States)

    2015-05-15

    instance, for powder-feed DED of Inconel 625 , Dinda et al. [13] showed that alternating layer-to-layer scan direction rotated the growth direction of...aided direct metal deposition of Inconel 625 superalloy: microstructural evolu- tion and thermal stability. Mater Sci Eng A 2009;509:98-104, http...Bartkowiak demonstrated that spectral line emissions varied with energy input during deposition of Inconel 625 . Also using directed-energy deposition

  18. Modelling of the dynamic behaviour of hard-to-machine alloys

    Directory of Open Access Journals (Sweden)

    Bäker M.

    2012-08-01

    Full Text Available Machining of titanium alloys and nickel based superalloys can be difficult due to their excellent mechanical properties combining high strength, ductility, and excellent overall high temperature performance. Machining of these alloys can, however, be improved by simulating the processes and by optimizing the machining parameters. The simulations, however, need accurate material models that predict the material behaviour in the range of strains and strain rates that occur in the machining processes. In this work, the behaviour of titanium 15-3-3-3 alloy and nickel based superalloy 625 were characterized in compression, and Johnson-Cook material model parameters were obtained from the results. For the titanium alloy, the adiabatic Johnson-Cook model predicts softening of the material adequately, but the high strain hardening rate of Alloy 625 in the model prevents the localization of strain and no shear bands were formed when using this model. For Alloy 625, the Johnson-Cook model was therefore modified to decrease the strain hardening rate at large strains. The models were used in the simulations of orthogonal cutting of the material. For both materials, the models are able to predict the serrated chip formation, frequently observed in the machining of these alloys. The machining forces also match relatively well, but some differences can be seen in the details of the experimentally obtained and simulated chip shapes.

  19. Crevice corrosion resistance of Ni-Cr-Mo alloys as engineered barriers in nuclear waste repositories

    International Nuclear Information System (INIS)

    Hornus, E. C.; Carranza, R. M.; Giordano, C. M.; Rodríguez, M. A.; Rebak, R. B.

    2013-01-01

    The crevice corrosion re passivation potential was determined by the Potentiodynamic- Galvanostatic-Potentiodynamic (PD-GS-PD) method. Alloys 625, C-22, C-22HS and HYBRID-BC1 were used. Specimens contained 24 artificially creviced spots formed by a ceramic washer (crevice former) wrapped with a PTFE tape. Crevice corrosion tests were performed in 0,1 mol/L and 1 mol/L NaCl solutions at temperatures between 20 and 90ºC, and CaCl2 5 mol/L solution at temperatures between 20 and 117°C. The crevice corrosion resistance of the alloys increased in the following order: 625 < C-22 < C-22HS < HYBRID-BC1. The repassivation potential (ECO) showed the following relationship with temperature (T) and chloride concentration ([Cl-]) ECO = (A + B T) log [Cl-] + C T + D; where A, B, C and D are constants. At temperatures above 90°C, ECO for alloy 625 stabilized at a minimum value of -0.26 VSCE (author)

  20. Evaluation of the Control Rod Super Alloy Material of HTR-PM

    International Nuclear Information System (INIS)

    Li Pengjun; Yan He; Diao Xingzhong

    2014-01-01

    The control rod drive mechanism (CRDM) system is served as the first reactivity control and shutdown system for the high temperature reactor pebble-bed module (HTR-PM) in Shandong, China. And the control rod, which is pulled up and down by a chain sprocket mechanism of CRDM to realize reactivity control, compensation and shutdown, has to be durable under temperature as high as 550℃ for a long time. Thus the material persistent strength under high temperature is quite important for the reliability of the CRDM. In this paper, a review on material selection of control rod of high temperature gas cooled reactors, including AVR and THTR-300 in Germany, HTTR in Japan, PBMR in South Africa and Dragon in Britain, was summarized. The major parameters of two kinds of high temperature alloy, incoloy 800H and alloy 625, were compared and discussed. According to the ASME NH volume, a design criterion for the control rod was established and applied in the analysis of the chain by using finite element method. The numerical simulations showed that the chain made of alloy 625 could meet the condition and work for a long time under high temperature. (author)

  1. Sadhana | Indian Academy of Sciences

    Indian Academy of Sciences (India)

    Inconel 625 is one of the most versatile nickel-based super alloy used in the aerospace, automobile, chemical processing, oil refining, marine, waste treatment, pulp and paper, and power industries. Wire electrical discharge machining (WEDM) is the process considered in the present text for machining of Inconel 625 as it ...

  2. Self-powered neutron flux detector assembly

    International Nuclear Information System (INIS)

    Allan, C.J.; McIntyre, I.L.

    1980-01-01

    A self-powered neutron flux detector has both the central emitter electrode and its surrounding collector electrode made of inconel 600. The lead cables may also be made of inconel. Other nickel alloys, or iron, nickel, titamium, chromium, zirconium or their alloys may also be used for the electrodes

  3. Optimizing pulsed current micro plasma arc welding parameters to ...

    African Journals Online (AJOL)

    This paper reveals the influences of pulsed current parameters namely peak current, back current, pulse and pulse width on the ultimate tensile strength of Micro Plasma Arc Welded Inconel 625 sheets. Mathematical model is developed to predict ultimate tensile strength of pulsed current micro plasma arc welded Inconel ...

  4. Microstructures of friction surfaced coatings. A TEM study; Gefuege durch Reibauftragschweissen aufgetragener Beschichtungen. Eine TEM-Untersuchung

    Energy Technology Data Exchange (ETDEWEB)

    Akram, Javed; Kalvala, Prasad Rao; Misra, Mano [Utah Univ., Salt Lake City, UT (United States). Dept. of Metallurgical Engineering; Dilip, J. John Samuel [Louisville Univ., KY (United States). Dept. of Industrial Engineering; Pal, Deepankar; Stucker, Brent [Louisville Univ., KY (United States). Dept. of Industrial Engineering; 3D Sim, Park City, UT (United States)

    2016-05-15

    The microstructures of dissimilar metal welds between 9Cr-1Mo (Modified) (P91) and austenitic stainless steel (AISI 304) with Ni-based alloy interlayers (Inconel 625, Inconel 600 and Inconel 800H) are reported. These interlayers were deposited by the friction surfacing method one over the other on P91 alloy, which was finally friction welded to AISI 304. In this paper, the results of microstructural evolution in the friction surfaced coated interlayers (Inconel 625, 600, 800H) are reported. For comparative purposes, the microstructures of consumable rods (Inconel 625, 600, 800H) and dissimilar metal base metals (P91 and AISI 304) were also reported. Friction surfaced coatings exhibited dynamic recrystallization. In friction surfaced coatings, the carbide particles were found to be finer and distributed uniformly throughout the matrix, compared to their rod counterparts.

  5. Subcritical crack growth in the ligament between the instrumentation rods of the BBR pressure vessel bottom

    International Nuclear Information System (INIS)

    Marci, G.; Bazant, E.; Kautz, H.R.

    1978-01-01

    A fracture mechanics fatigue analysis is made for an assumed crack emanating from the bore of an instrumentation rod. This assumed crack has partially penetrated the Inconel buttering of the 22 Ni Mo Cr 37 on which the structural Inconel welds are laid. Our analysis shows that the assumed crack could only penetrate 26% of the remaining ligament of the Inconel structural weld as a result of the fatigue crack growth during the entire operating life of the pressure vessel. Therefore a leak caused by a flaw missed during pre-service and in-service non-destructive testing can be excluded. (author)

  6. Functionally Graded Materials by Laser Metal Deposition (PREPRINT)

    Science.gov (United States)

    2010-03-01

    composition of Fe-82 wt% V (powder-1) and Inconel - 625 (powder-2) powders are listed in Table 1. The substrate materials used for the experiment were cold...like laser power, travel speed and powder feed rate is yet to be determined to obtain a successful FGM. Inconel - 625 deposits showed macro-cracks...Composition (wt%) Powder-1: Fe-82 wt% V V (82), Al (0.68), Si (0.9), C (0.07), S (0.01), P (0.02), Fe (18) Powder-2: Inconel - 625 Ni (58), Cr (20-23

  7. Ballast Water Treatment Corrosion Scoping Study

    Science.gov (United States)

    2011-10-01

    C71500 (Cu-Ni 70/30) 5 5 16 N06625 ( Inconel 625 ) 1 3 6 N04400 (Monel 400) 27 7 24 N05500 (Monel 500) 6 5 18 R50400 (Ti CP-2) 0 0 0 R56400 (Ti 6...conditions. Cu-Ni 90/10 and Inconel 625 experienced increased corrosion rate with increased chlorination levels. The authors described the exposure to 1...authors concluded it was independent of halogenation. Uniform etching was observed on Inconel 625 coupons at 4 mg L-1. The Monel 400 and 500 coupons

  8. Localized corrosion of alloys C-276 and 625 in aerated sodium chloride solutions at 25 to 200 degrees C

    International Nuclear Information System (INIS)

    Postlethwaite, J.

    1991-12-01

    Two molybdenum-bearing nickel alloys, Alloy C-276 and Alloy 625, were previously identified for consideration as candidate container materials for the Canadian Nuclear Fuel Waste Management Program. Because of the paucity of data for the localized corrosion behaviour of these passive alloys under conditions that may be experienced in a disposal vault, this project was undertaken to study the crevice and pitting corrosion of Alloys C-276 and 625 in chloride solutions at elevated temperatures. Electrochemical and immersion tests have been conducted in neutral sodium chloride solutions (0.1 wt% to saturated) at 25 to 200 degrees C, in an attempt to identify the conditions under which localized corrosion occurs and to relate the actual corrosion behaviour to that expected on the basis of electrochemical studies. Cyclic polarization studies showed that the passivation breakdown potentials move rapidly to more active values with increasing temperatures. Above 100 degrees C the resistance to localized corrosion is greatly reduced. The results of the immersion tests are presented in the form of T versus (C1-) diagrams. These susceptibility diagrams suggest that there is a limiting crevice-corrosion temperature for each alloy in aerated, neutral sodium chloride solutions. Below this temperature corrosion does not occur, regardless of the chloride concentration. The values of the limiting crevice-corrosion temperatures were in the range 100 to 125 degrees C for Alloy C-276 and 100 to 115 degrees C for Alloy 625. Such values suggest that saturation of the chloride solutions by surface boiling could occur without the initiation of localized corrosion. These electrochemical results indicate that a large safety margin for susceptibility to localized corrosion might be found below 100 degrees C

  9. Electron beam welding and laser welding of FRAGEMA fuel assembly components

    International Nuclear Information System (INIS)

    Couturier, J.M.; Etellin, B.; Duthoo, B.; Wache, C.; Taillandier, T.

    1988-01-01

    Neutron balance and activity of the primary coolant circuit are improved in PWR if inconel 718 is replaced by a zirconium alloy for fuel element grids. This paper examines laser welding and EB welding of these zirconium alloy grids [fr

  10. Comparison of hot cracking susceptibility of nickel base alloys 152 and 182

    International Nuclear Information System (INIS)

    Buisine, D.; Milleville, P.

    1994-01-01

    182 weld metal (15% chromium) is sensitive to primary water stress corrosion cracking. In order to obtain a better corrosion resistance, INCO has developed a 30%-chromium content weld metal: INCONEL 152. On this king of weld metals, hot cracking is known to be a potential problem. So, comparative weldability tests have been performed on 182 and 152 weld metals. Two lots of 152 weld metal have been investigated. 182 weld metal and one of the lot of 152 have a low impurities level (S and P). The impurities level of the other 152 alloy is higher. In term of solidification cracking, both lots of INCONEL 152 exhibit a higher susceptibility than alloy 182 tested; the low S and P contents lot of INCONEL 152 exhibits a lower susceptibility than the other lot of INCONEL 152. In term of liquation cracking, all materials tested have similar behaviour. (authors). 9 figs., 4 tabs

  11. ﻧﻘﺎط 4 إﻧﺤﻨﺎء ذو ؛ اﻷﻣﻮاج اﻧﺒﻌﺎث ؛ اﻷآﺴﺪة ؛ اﻟﺘﺂآﻞ ﺗﺤﺖ اﻟ

    African Journals Online (AJOL)

    This work concerns the damage of a nickel-based alloy known under the commercial name Inconel 600, usually used on the level of ... A. Haouam et al. Tableau 1: Composition massique en % de l'inconel 600 [5]. La dimension finale est de 25x5x0.5 mm et ce après polissage au papier abrasif. Si C. Le polissage élimine la ...

  12. Methodology to evaluate the crack growth rate by stress corrosion cracking in dissimilar metals weld in simulated environment of PWR nuclear reactor

    International Nuclear Information System (INIS)

    Paula, Raphael G.; Figueiredo, Celia A.; Rabelo, Emerson G.

    2013-01-01

    Inconel alloys weld metal is widely used to join dissimilar metals in nuclear reactors applications. It was recently observed failures of weld components in plants, which have triggered an international effort to determine reliable data on the stress corrosion cracking behavior of this material in reactor environment. The objective of this work is to develop a methodology to determine the crack growth rate caused by stress corrosion in Inconel alloy 182, using the specimen (Compact Tensile) in simulated PWR environment. (author)

  13. Self-powered radiation detector

    International Nuclear Information System (INIS)

    Playfoot, K.C.; Bauer, R.F.; Goldstein, N.P.

    1980-01-01

    The detector consists of a central wire made of inconel that is placed along the longitudinal axis of the detector, a tube-shaped emitter electrode of Rh or Co enclosing this wire, and a coaxial outer collector electrode separated from the emitter electrode by an insulation. The collector electrode may consist of inconel, too. The detector is manufactured by means of the cupping process or by working in the die. (DG) [de

  14. Evaluation of materials for EPR power generation

    International Nuclear Information System (INIS)

    Mattas, R.F.; Stevens, H.C.; Misra, B.

    1979-01-01

    The blanket materials employed for heat generation in the Argonne Expermental Power Reactor (EPR) are evaluated. The EPR blanket consists of annealed Type 316 stainless steel sections cooled by pressurized water and Inconel 718 sections cooled by steam. The predicted lifetimes of the two different blanket sections are approximately 2 years of normal operation. The lifetime of annealed Type 316 stainless steel is limited by swelling considerations, while the lifetime of Inconel 718 is limited by ductility considerations

  15. Development of technology for next generation reactor - Research of evaluation technology for nuclear power plant -

    Energy Technology Data Exchange (ETDEWEB)

    Park, Jong Kyun; Chang, Moon Heuy; Hwang, Yung Dong [Korea Atomic Energy Research Institute, Taejon (Korea, Republic of)] [and others

    1993-09-01

    For development of next generation reactor, a project for evaluation technology for nuclear power plant is performed. Evaluation technology is essential to next generation reactor for reactor safety and system analysis. For design concept, detailed evaluation technologies are studied as follows: evaluation of safety margin, evaluation of safety facilities, evaluation of measurement and control technology; man-machine interface. Especially for thermal efficiency, thermal properties and chemical composition of inconel 690 tube, instead of inconel 600 tube, are measured for steam generator. (Author).

  16. Microstructure-dependent fracture toughness (JIC) variations in dissimilar pipe welds for pressure vessel system of nuclear plants

    Science.gov (United States)

    Rathod, Dinesh W.; Pandey, Sunil; Singh, P. K.; Kumar, Suranjit

    2017-09-01

    In present study, dissimilar metal weld (DMW) joints between SA508Gr.3cl.1 ferritic steel and SS304LN pipes were prepared using Inconel 82/182, and Inconel 52/152 consumables. Metallurgical properties and their influence on fracture toughness of weldment regions and interfacial regions could play a significant role in integrity assessment of these joints. Ni-based consumables exhibit complex metallurgical properties at interfacial regions. The metallurgical characterization and fracture toughness studies of Inconel 82/182 and Inconel 52/152 joints have been carried out for determining the optimum consumable for DMW joint requirements and the effect of microstructure on fracture toughness in weldment regions. The present codes and procedures for integrity assessment of DMW joints have not given due considerations of metallurgical properties. The requirements for metallurgical properties by considering their effect on fracture toughness properties in integrity assessment have been discussed for reliable analysis. Inconel 82/182 is preferred over Inconel 52/152 joints owing to favorable metallurgical and fracture toughness properties across the interfacial and weldment regions.

  17. Microstructural studies on friction surfaced coatings of Ni-based alloys; Gefuegeuntersuchungen an reibgeschweissten Beschichtungen von Ni-Basislegierungen

    Energy Technology Data Exchange (ETDEWEB)

    Akram, Javed; Puli, Ramesh; Kalvala, Prasad Rao; Misra, Mano [Utah Univ., Salt Lake City, UT (United States). Dept. of Metallurgical Engineering

    2015-07-01

    Inconel 625, Inconel 600, Inconel 800H were friction surfaced on steel and Inconel substrates. The interface between steel and Ni-based alloys showed intermixing of two alloys while the interface between two Ni-based alloys showed no such intermixing. The XRD results confirmed that this intermixed zone consisted of mechanical mix two separate metals and no intermetallics were noticed. Friction surfaced Inconel coatings were metallurgically bonded to steel and Inconel substrates with out any physical defects such as voids or cracks. Friction surfaced coatings showed equiaxed fine grained microstructures (4-18 μm) compared with their consumable rod counterparts (12 - 85 μm). Scanning electron microscope electron backscattered diffraction results showed that the coatings consisted of mainly high angle grain boundaries indicative of dynamic recrystallization mechanism. The temperatures recorded using Infra Red camera showed that the temperature attained at the interface between rod and the substrate is about 1100 C. The grain size of the consumable rod was relatively fine near the coating/substrate interface and relatively coarser away from interface indicating the change in strain and temperature the rod experienced at or away from the interface.

  18. Countermeasures to corrosion on water walls; Aatgaerder mot eldstadskorrosion paa panntuber

    Energy Technology Data Exchange (ETDEWEB)

    Storesund, Jan; Sund, Goeran; Pettersson, Rachel; Nordling, Magnus; Hoegberg, Jan

    2007-12-15

    Corrosion of water walls is becoming a problem for an increasing number of boilers. Wider use of biomass and waste for fuel, as well as requirements of reduced NO{sub x} emissions, makes it much more difficult to avoid combustion in a reducing atmosphere adjacent to the water walls. This has increased the need for corrosion protection in many existing boilers. In addition, biomass and waste fuelled plants currently being planned or built require well-functioning water wall protection from the start. The traditional water wall materials - ferritic low alloyed steels - are not easy to replace because of their outstanding heat transfer properties, ability to form a protective oxide layer on the inside of the tubes and low thermal expansion. For this reason, corrosion protection generally involves the use of some kind of coating on the tubes. In this report, the state-of-the-art regarding water wall corrosion protection is described in a literature survey. Methods covered are the use of refractories, overlay weld cladding, composite tubes and thermal spraying. The interest for overlay welding has increased recently since it can offer similar corrosion protection to composite tubes at a significantly reduced cost. Test panels have been exposed and monitored in different boilers. Six weld overlay materials were tested: the well-proven Alloy 625, a modified Alloy 625 in which niobium has been replaced by tungsten, Alloy 59, Alloy 22, a cheaper nickel base alloy 650 which contains some iron and a 310 grade stainless steel. A total of six panels were exposed in the most vulnerable positions in three different boilers. These included waste and biomass combustion as well as different steam data, sizes and types of boilers. Two further facilities, in which the test materials Alloy 625 and Sanicro 28 had already been installed, were also included in the investigation. The duration of service exposure was one operating season. The weld cladding was measured with a thickness

  19. Inert tube coatings as a method to reduce deposit adhesion on superheaters; Inerta tubytbelaeggningar som metod att minska paaslagens vidhaeftning paa oeverhettare

    Energy Technology Data Exchange (ETDEWEB)

    Almark, Matts; Staalenheim, Annika; Henderson, Pamela

    2007-12-15

    In many biofuel and waste fired boilers there are significant deposit related problems. The fouling of the superheaters and other heat transfer surfaces reduces the heat transfer, which leads to increased flue gas temperatures, or might block the entire flue gas channel in extreme cases. An increasing share of waste and refuse derived fuels as well as the use of new types of biomass have led to increased problems with deposit formation. In order to minimize the formation of deposits and to maintain low flue gas temperatures the superheaters are subjected to frequent soot blowing, which in turn may lead to increased material loss of the tubes. The purpose of this project is to try to show that tube surfaces that may be regarded as inert have a 'non-stick' effect and that the fouling is reduced when the deposits do not react with the tube surface layer, and the adhesive force of the deposits are reduced. Nickel based alloy Sanicro 63, which forms a nickel oxide surface layer, and Kanthal APM, which forms an aluminum oxide surface layer, are compared with 15Mo3, a common superheater steels forming iron oxide and Sanicro 28, a stainless steel which forms iron and chromium oxides. Applied coatings are also tested, welded Alloy 625 and sprayed Kanthal APM, in order to investigate how ht application method interferes with the results from the pure material. A ceramic coating material that is claimed to give good results in waste and coal fired boilers is also tested. Tests with cooled probes, on which the tested materials are mounted, are performed in two different boilers, Haendeloe P14 representing waste fired boilers with fouling issues related to chlorine and heavy metals, and Myllykoski K7 representing a forest industry with non-corrosive sulfate containing deposits. The results show that a tube surface of a nickel-based alloy can reduce the formation of chlorine rich, partly melted deposits. No effect was shown on the dry, chlorine-free deposits. The

  20. The Segregation and Liquation Crackings in the HAZ of Multipass Laser-Welded Joints for Nuclear Power Plants

    Science.gov (United States)

    Li, Gang; Lu, Xiaofeng; Zhu, Xiaolei; Huang, Jian; Liu, Luwei; Wu, Yixiong

    2017-08-01

    The segregation and liquation crackings in the heat-affected zone (HAZ) beside Inconel 52M overlays of multipass laser-welded joints are investigated for nuclear power plants. The results indicate that Nb-rich precipitates are distributed in chains and some aggregate together as coarse particles in the local regions at the interface. With increasing heat input, the transition width becomes widened and the fraction of the precipitates at the interface significantly increases. Closely associated to Nb segregation, liquation crackings occur along columnar dendrites in the HAZ beside Inconel 52M overlays. Due to no deformation coordination of the columnar dendrites with Nb-rich segregates in Inconel 52M overlays, liquation crackings occur in thermal cycle of multipass laser welding. The enrichment of Nb element in the interdendritic regions increases favorable factors of liquation crackings at grain boundaries.

  1. Evaluation on mechanical and corrosion properties of steam generator tubing materials

    Energy Technology Data Exchange (ETDEWEB)

    Kim, In Sup; Lee, Byong Whi; Lee, Sang Kyu; Lee, Young Ho; Kim, Jun Whan; Lee, Ju Seok; Kwon, Hyuk Sang; Kim, Su Jung [Korea Advanced Institute of Science and Technology, Taejon (Korea, Republic of)

    1998-06-15

    Steam generator is one of the major components of nuclear reactor pressure boundary. It's main function os transferring heat which generated in the reactor to turbine generator through steam generator tube. In these days, steam generator tubing materials of operating plant are used Inconel 600 alloys. But according to the operation time, there are many degradation phenomena which included mechanical damage due to flow induced vibration and corrosion damage due to PWSCC, IGA/SCC and pitting etc. Recently Inconel 690 alloys are selected as new and replacement steam generator tubes for domestic nuclear power plant. But there are few study about mechanical and corrosion properties of Inconel 600 and 690. The objectives of this study is to evaluate and compare mechanical and corrosion propertied of steam generator tube materials.

  2. Electrochemical Studies of Corrosion in Liquid Electrolytes for Energy Conversion Applications at Elevated Temperatures

    DEFF Research Database (Denmark)

    Nikiforov, Aleksey Valerievich; Petrushina, Irina; Bjerrum, Niels J.

    2016-01-01

    Stainless steels (AISI 316, 321 and 347), high-nickel alloys (Hasteloy®C-276 and Inconel®625), tantalum, nickel, titanium, tungsten, molybdenum, niobium, platinum, and gold were tested for corrosion resistance in molten KH2PO4 (or KH2PO4-K2H2P2O7) as a promising electrolyte for the intermediate......-temperature (200–400°C) water electrolysis. Pt, Ta, Nb, Ti, Inconel®625, and Ni demonstrated high corrosion resistance. Au and the rest of the tested materials were not corrosion resistant. It means that Ni, Ti and Inconel®625 may be used as relatively cheap construction materials for the intermediate...

  3. Effect of Surface Precipitate on the Crevice Corrosion in HYBRID and Oxalic Acid Solution

    International Nuclear Information System (INIS)

    Park, S. Y.; Jung, J. Y.; Won, H. J.; Kim, S. B.; Choi, W. K.; Moon, J. K.; Park, S. J.

    2015-01-01

    In this study, we investigated the characteristics of the crevice corrosion for Inconel-600 and 304SS in OA solution according to the change in pH. The evaluation of the crevice corrosion with the chemical thermodynamic analysis identified the effect of the residual chemicals such as iron-oxalate and nickeloxalate to the crevice corrosion behavior. Test results were compared with those of HYBRID (HYdrizine Base Reductive metal Ion Decontamination). The crevice corrosion properties of 304 SS and Inconel-600 in HYBRID and oxalic acid solution were evaluated. In case of oxalic acid solution, the corrosion rate on 304SS was rapidly increased with a pH decrease of around 2, but there was no increase in the corrosion rate on Inconel-600

  4. "Flat-Fish" Vacuum Chamber

    CERN Multimedia

    CERN PhotoLab

    1978-01-01

    The picture shows a "Flat-Fish" vacuum chamber being prepared in the ISR workshop for testing prior to installation in the Split Field Magnet (SFM) at intersection I4. The two shells of each part were hydroformed from 0.15 mm thick inconel 718 sheet (with end parts in inconel 600 for easier manual welding to the arms) and welded toghether with two strips which were attached by means of thin stainless steel sheets to the Split Field Magnet poles in order to take the vertical component of the atmospheric pressure force. This was the thinnest vacuum chamber ever made for the ISR. Inconel material was chosen for its high elastic modulus and strenght at chamber bake-out temperature. In this picture the thin sheets transferring the vertical component of the atmosferic pressure force are attached to a support frame for testing. See also 7712182, 7712179.

  5. Second generation "Flat-Fish" vacuum chamber for an ISR intersection

    CERN Multimedia

    CERN PhotoLab

    1977-01-01

    The picture shows the part of the "Flat-Fish" chamber covering one side of the beam intersection region. The other side is covered by an equal part and both are welded toghether at their small end. The two shells of each part were hydroformed from 0.15 mm thick inconel 718 sheet (with end parts in inconel 600 for easier manual welding to the arms) and welded toghether with two strips which were attached by means of stainless steel strings to the Split Field Magnet poles in order to take the atmospheric pressure forces. This was the thinnest vacuum chamber made for the ISR. Inconel material was chosen for its high elastic modulus and strenght at chamber bake-out temperature.

  6. A review on feasibility study of ultrasonic assisted machining on aircraft component manufacturing

    Science.gov (United States)

    Hafiz, M. S. A.; Kawaz, M. H. A.; Mohamad, W. N. F.; Kasim, M. S.; Izamshah, R.; Saedon, J. B.; Mohamed, S. B.

    2017-12-01

    Inconel 718 has been widely used in aerospace because of its excellent mechanical properties such as good corrosion resistance, strong creep resistance and high fatigue strength. However, these excellent properties also lead to heavy tool damage and high cutting force in the milling process. There is no reported investigation on ultrasonic assisted machining (UAM) of Inconel 718 parts. In this paper, UAM is proposed as the potential technique to reduce tool damage and the cutting force of Inconel 718 parts. This review paper provides an overview of UAM to investigate the relationship between the tool wear and the cutting force with ultrasonic vibration compared to without ultrasonic vibration assisted. Throughout the study, the UAM scopes are related to the tool life of coated carbide insert, the force generated during the cutting process and also the final surface finish of the workpiece by using various parameters during the machining activity.

  7. Ageing of structural materials in tokamaks: TEXTOR liner study

    Science.gov (United States)

    Weckmann, A.; Petersson, P.; Rubel, M.; Fortuna-Zaleśna, E.; Zielinski, W.; Romelczyk-Baishya, B.; Grigore, E.; Ruset, C.; Kreter, A.

    2017-12-01

    After the final shut-down of the tokamak TEXTOR, all of its machine parts became accessible for comprehensive studies. This unique opportunity enabled the study of the Inconel 625 liner by a wide range of methods. The aim was to evaluate eventual alteration of surface and bulk characteristics from recessed wall elements that may influence the machine performance. The surface was covered with stratified layers consisting mainly of boron, carbon, oxygen, and in some cases also silicon. Wall conditioning and limiter materials hence predominantly define deposition on the liner. Deposited layers on recessed wall elements reach micrometre thickness within decades, peel off and may contribute to the dust inventory in tokamaks. Deuterium content was about 4,7 at% on average most probably due to wall conditioning with deuterated gas, and very low concentration in the Inconel substrate. Inconel 625 retained its mechanical strength despite 26 years of cyclic heating, stresses and particle bombardment.

  8. TFTR bumper limiter and final protective plate engineering, fabrication and assembly

    International Nuclear Information System (INIS)

    Helmich, R.C.; Snook, P.G.; Loesser, G.D.; Reilly, T.B.; Trachsel, C.A.

    1986-01-01

    The inner vacuum vessel wall of the Tokamak Fusion Test Reactor (TFTR) is protected from plasma impingement by a bumper limiter and from neutral beam bombardment by protective plates. Engineering problems and solutions relating to Inconel 718, such as welding, machining in the annealed or age-hardened condition, selection of feeds, speeds and the need for rigid tooling are discussed. Vacuum furnace brazing of the 5/16'' Inconel 600 cooling tubing to the backing plates in both horizontal and vertical sections are shown. A detailed description of the plate and tile fabrication and assembly, with manufacturing and management techniques is outlined in this paper

  9. Materials experience with tokamak plasmas

    International Nuclear Information System (INIS)

    Colchin, R.J.

    1979-01-01

    The primary effects of using various wall and limiter materials have been in the amount and kind of impurities they introduce into the plasma. Only a limited number of materials have been employed to date. These include gold, stainless steel, inconel, glass, alumina, and titanium for first walls and carbon, stainless steel, inconel, alumina, silicon carbide, boron carbide, molybdenum, tantalum, titanium, and tungsten for limiters and divertors. Limiter surfaces bear the brunt of the plasma bombardment and so typically introduce impurities far out of proportion to their relative size. The ratio of the bombarded limiter area to that of the first wall is of order 1 to 10 3

  10. Materials experience with tokamak plasmas

    International Nuclear Information System (INIS)

    Colchin, R.J.

    1979-01-01

    The primary effects of using various wall and limiter materials have been in the amount and kind of impurities they introduce into the plasma. The materials employed to date include gold, stainless steel, inconel, glass, alumina, and titanium for first walls and carbon, stainless steel, inconel, alumina, silicon carbide, boron carbide, molybdenum, tantalum, titanium, and tungsten for limiters and divertors. Limiter surfaces bear the brunt of the plasma bombardment and so typically introduce impurities far out of proportion to their relative size. The ratio of the bombarded limiter area to that of the first wall is of order 1 to 10 3

  11. Effect of TOC [total organic carbon] on a PWR secondary cooling water system

    International Nuclear Information System (INIS)

    Gau, J.Y.; Oung, J.C.; Wang, T.Y.

    1989-01-01

    Increasing the amount of total organic carbon (TOC) during the wet layup of the steam generator was a problem in PWR nuclear power plant in Taiwan. The results of surveys of TOC in PWR secondary cooling water systems had shown that the impurity of hydrazine and the bacteria were the main reasons that increase TOC. These do not have a corrosion effect on Inconel 600 and carbon steel when the secondary cooling water containing the TOC is below 200 ppb. But the anaerobic bacteria from the steam generator in wet layup will increase corrosion rate of carbon steel and crevice corrosion of Inconel 600. (author)

  12. Corrosion Characteristics of the SMART Materials

    Energy Technology Data Exchange (ETDEWEB)

    Baek, Jong Hyuk; Jeong, Y. H.; Choi, B. K.; Soh, J. R.; Lee, D. J.; Choi, B. S

    2000-05-01

    This report summarized the corrosion characteristics of the candidate steam generator tubes (PT-7M, ASTM Gr.2, Inconel-600), which are considering as the core materials in SMART. Also, this evaluated the waterchemstry conditions of commercial power plant including the PWR, BWR, WWER, PHWR, RBMK plants in comparison with that of SMART. And this report described that the microstructures of as-received PT-7M, ASTM Gr.2, and Inconel-600 as the candidate materials of fuel cladding and steam generator tubes and characterized the corrosion properties of the materials, which were tested systematically in the conditions of standard, ammonia solution and ammonia nodular to evaluate the corrosion resistance.

  13. Fatigue-crack growth behavior in dissimilar metal weldments

    International Nuclear Information System (INIS)

    James, L.A.

    1977-03-01

    The techniques of linear-elastic fracture mechanics were used to characterize fatigue-crack propagation behavior in three dissimilar metal weldments at test temperatures of 800 0 F (427 0 C) and 1000 0 F (538 0 C). The weldments studied included Inconel 718/Type 316, all using Inconel 82 as the filler metal. In general, fatigue-crack growth rates in the weldments were equal to, or less than, those observed in the base metals. Crack deviation from the expected path perpendicular to the loading axis was noted in some cases, and is discussed

  14. Corrosion Characteristics of the SMART Materials

    International Nuclear Information System (INIS)

    Baek, Jong Hyuk; Jeong, Y. H.; Choi, B. K.; Soh, J. R.; Lee, D. J.; Choi, B. S.

    2000-05-01

    This report summarized the corrosion characteristics of the candidate steam generator tubes (PT-7M, ASTM Gr.2, Inconel-600), which are considering as the core materials in SMART. Also, this evaluated the waterchemstry conditions of commercial power plant including the PWR, BWR, WWER, PHWR, RBMK plants in comparison with that of SMART. And this report described that the microstructures of as-received PT-7M, ASTM Gr.2, and Inconel-600 as the candidate materials of fuel cladding and steam generator tubes and characterized the corrosion properties of the materials, which were tested systematically in the conditions of standard, ammonia solution and ammonia nodular to evaluate the corrosion resistance

  15. Thermal shock testing of low-Z coatings with pulsed hydrogen beams

    International Nuclear Information System (INIS)

    Nakamura, Kazuyuki

    1982-03-01

    Thermal shock testing of candidate low-Z surface coatings for JT-60 application has been made by using a pulsed hydrogen beam apparatus which is operated at a power density of 2KW/cm 2 . The materials tested are PVD (Physical Vapor Deposited) TiC and PVD and CVD (Chemical Vapor Deposited) TiN on molybdenum and Inconel 625. The result shows that CVD TiC on Mo and CVD TiN on Inconel are the most interesting choices for the coating-substrate combinations. (author)

  16. Examples of expert methodology. B : met cases in nuclear power plants

    International Nuclear Information System (INIS)

    Gras, J.M.

    1994-01-01

    In spite of especially severe quality controls of materials, stress corrosion is the most important problem met during PWR type reactors operating. Examples of corrosion (except stress corrosion) are presented. Intergranular corrosion is illustrated by stainless steel 18-10 family (fuels assemblies, heat exchanger of a breeder reactor) and by Inconel 600 (vapor generator J tubes), electrochemical corrosion by low alloy Mn-Ni-Mo steel coated with an austenitic steel (pressure vessel pipes), pitting corrosion by Inconel 600 (vapor generator) and by stainless steel 304L (raw water circuits), erosion/corrosion by carbon steels (PWR secondary circuits). (A.B.). 13 refs., 9 figs

  17. Determination of emissivity coefficient of heat-resistant super alloys and cemented carbide

    Directory of Open Access Journals (Sweden)

    Kieruj Piotr

    2016-12-01

    Full Text Available This paper presents the analysis of emissivity engineering materials according to temperature. Experiment is concerned on difficult to machine materials, which may be turned with laser assisting. Cylindrical samples made of nickel-based alloys Inconel 625, Inconel 718, Waspaloy and tungsten-carbides based on cobalt matrix were analyzed. The samples’ temperature in contact method was compared to the temperature measured by non-contact pyrometers. Based on this relative, the value of the emissivity coefficient was adjusted to the right indication of pyrometers.

  18. KCl-induced high temperature corrosion of selected commercial alloys. Part I: chromia-formers

    DEFF Research Database (Denmark)

    Kiamehr, Saeed; Dahl, Kristian Vinter; Montgomery, Melanie

    2015-01-01

    Laboratory testing of selected chromia-forming alloys was performed to rank the materials and gain further knowledge on the mechanism of KCl-induced high temperature corrosion. The investigated alloys were stainless steels EN1.4021, EN1.4057, EN1.4521, TP347H (coarse-grained), TP347HFG (fine......-grained), Sanicro 28 and the nickel-based alloys 625, 263 and C276. Exposure was performed at 600 °C for 168 h in flowing N2(g)+5%O2(g)+15% H2O(g) (vol.%). Samples were covered with KCl powder prior to exposure. A salt-free exposure was also performed for comparison. Corrosion morphology and products were studied....... In the presence of solid KCl, all the alloys showed significant corrosion. Measurement of corrosion extent indicated that alloys EN1.4057, Sanicro 28 and 625 show a better performance compared to the industrial state of the art material TP347HFG under laboratory conditions. An additional test was performed...

  19. Characterization of chromia scales formed in supercritical carbon dioxide

    Energy Technology Data Exchange (ETDEWEB)

    Pint, Bruce A. [ORNL; Unocic, Kinga A. [ORNL; Brese, Robert G. [ORNL; Keiser, James R. [ORNL

    2017-10-01

    Initial experimental work at 700°–800 °C is in progress to develop a lifetime model for supercritical CO2 (sCO2) compatibility for a 30-year lifetime of a >700 °C concentrated solar power system. Nickel-based alloys 282, 740H and 625 and Fe-based alloy 25 are being evaluated in 500-h cycles at 1 and 300 bar, and 10-h cycles in 1 bar industrial grade CO2. The alloys showed similar low rates of oxidation in 1 and 300 bar CO2 in 500-h cycles at 750 °C. However, in 10-h cycles, alloy 25 showed accelerated attack at 700° and 750 °C. Transmission electron microscopy scale cross-sections on alloy 25 after 1000 h at 700 °C in sCO2 and in air only showed a small row of carbides beneath the scale in the former environment. Similar characterisation was performed on alloys 625 and 282 after sCO2 exposure at 750 °C.

  20. Superheater corrosion in a boiler fired with refuse-derived fuel

    Energy Technology Data Exchange (ETDEWEB)

    Blough, J.L.; Stanko, G.J. [Foster Wheeler Development Corp., Livingston, NJ (United States); Bakker, W.T. [Electric Power Research Inst., Palo Alto, CA (United States); Steinbeck, T. [United Power Association, Elk River, MN (United States)

    1995-12-31

    The environment in the superheater of a boiler firing refuse-derived fuel (RDF) is very aggressive. The high wastage rate for the standard T-22 material necessitated a materials testing program. Simples of Types 304H, HR3C, T-22 chromized, 825 and 625 were assembled into tubular test sections and welded into the superheater tubing. After 1,180 hours the test sections were evaluated and the wastage rates calculated for each material. The chlorides contained in the RDF are believed to be the primary corrodent. The chlorine may be interacting with the metal samples as HCl, a low-melting-point eutectic or a combination of these. Of the six materials tested, Alloy 625 exhibited the best resistance--substantially better than the next-best Type 304. Alloy 825 and HR3C corroded approximately 1.5 times the rate of Type 304. The chromized layer on T-22 showed no resistance to the environment and was consumed in large areas.

  1. Corrosion behaviour of alloy 31 - UNS N08031 - under conditions of oil and gas production

    Energy Technology Data Exchange (ETDEWEB)

    Kloewer, J. [ThyssenKrupp VDM France SARL, Rueil-Malmaison (France); Schlerkmann, H.; Poepperling, R. [Mannesmann Forschungsinstitut, Duisburg (Germany)

    2002-10-01

    The corrosion behaviour of alloy 31 (UNS N08031-31Ni-27Cr-6.5Mo-1.2Cu-0.2N-bal.Fe) was tested in laboratory and field tests in seawater with and without additions of CO{sub 2} and/or H{sub 2}S in slow strain rate tests, and in SSC (Sulphide Stress Corrosion) tests according to NACE MR0175. The results demonstrate a high resistance of alloy 31 to localised corrosion. Due to the high chromium and molybdenum concentration, its resistance to pitting and crevice corrosion in chloride-contaminated seawater is significantly higher than that of alloy 28 and alloy 825 and it equals that of typical nickel base alloys like alloy 625. Alloy 31 is not sensitive to chloride-induced stress corrosion cracking, either with or without H{sub 2}S, or sulphide stress cracking. Alloy 31 is approved for sour gas applications up to LEVEL VI in NACE MR0175. The combination of properties makes alloy 31 an attractive choice for components in oil and gas production including wirelines, umbilicals, tubing, piping and topside application. (orig.)

  2. A Brazing Defect Detection Using an Ultrasonic Infrared Imaging Inspection

    International Nuclear Information System (INIS)

    Cho, Jai Wan; Choi, Young Soo; Jung, Seung Ho; Jung, Hyun Kyu

    2007-01-01

    When a high-energy ultrasound propagates through a solid body that contains a crack or a delamination, the two faces of the defect do not ordinarily vibrate in unison, and dissipative phenomena such as friction, rubbing and clapping between the faces will convert some of the vibrational energy to heat. By combining this heating effect with infrared imaging, one can detect a subsurface defect in material in real time. In this paper a realtime detection of the brazing defect of thin Inconel plates using the UIR (ultrasonic infrared imaging) technology is described. A low frequency (23 kHz) ultrasonic transducer was used to infuse the welded Inconel plates with a short pulse of sound for 280 ms. The ultrasonic source has a maximum power of 2 kW. The surface temperature of the area under inspection is imaged by an infrared camera that is coupled to a fast frame grabber in a computer. The hot spots, which are a small area around the bound between the two faces of the Inconel plates near the defective brazing point and heated up highly, are observed. And the weak thermal signal is observed at the defect position of brazed plate also. Using the image processing technology such as background subtraction average and image enhancement using histogram equalization, the position of defective brazing regions in the thin Inconel plates can be located certainly

  3. Test of an undulated vacuum chamber for the ISR

    CERN Multimedia

    1975-01-01

    This picture shows mechanical tests of an undulated vacuum chamber for downstream arms of ISR intersections. This chamber, made of 0.3 mm thick inconel, had inner dimensions of 150 mm by 50 mm. The deflection under vacuum is measured by dial gauges. On the left one sees the large vessel where vacuum chambers were tested at pressures above atmospheric pressure.

  4. Sadhana | Indian Academy of Sciences

    Indian Academy of Sciences (India)

    based super alloy using response surface methodology · M P GARG ANISH KUMAR C K SAHU · More Details Abstract Fulltext PDF. Inconel 625 is one of the most versatile nickel-based super alloy used in the aerospace, automobile, chemical ...

  5. Chimera of new nuclear materials

    International Nuclear Information System (INIS)

    Bush, S.H.

    1975-01-01

    The current and future needs in materials for light water reactors and liquid metal fast breeder reactors are reviewed. Information and discussions are included on boiling water reactors, pressurized water reactors, liquid metal fast breeder reactors, corrosion of piping systems and steam generators, ferritic steels, stainless steels, Inconel 600, pressure vessels, and radiation damage. (U.S.)

  6. Deformation and fracture of high-temperature resistant alloys subject to combined creep and fatigue stressing at temperatures above 800deg C

    International Nuclear Information System (INIS)

    Meurer, H.P.; Schuster, H.; Bhanu Sankara Rao, K.

    1989-01-01

    The fatigue behaviour of a NiCr 23 Co 12 Mo alloy (INCONEL 617) has been investigated under HTR operating conditions (up to 950deg C) and in ambient air. The paper discusses especially the material's deformation behaviour, the relaxation behaviour during the holding tests, and the fracture behaviour (fatigue life). (MM) [de

  7. Evaluation of the Low Heat Input Process for Weld Repair of Nickel-Base Superalloys

    Science.gov (United States)

    Durocher, J.; Richards, N. L.

    2011-10-01

    The repair of turbine blades and vanes commonly involves gas tungsten arc welding or an equivalent process, but unfortunately these components are often susceptible to heat-affected zone (HAZ) cracking during the weld repair process. This is a major problem especially in cast alloys due to their coarse-grain size and where the (Al + Ti) contents is in excess of 3-4%; vacuum brazing is also used but mainly on low stress non-rotating components such as vanes. Micro-welding has the potential to deposit small amounts of filler at low heat input levels with minimum HAZ and thus is an attractive process for depositing a quality weld. As with conventional fusion processes, the filler alloy is deposited by the generation of a low power arc between a consumable electrode and the substrate. The low heat input of this process offers unique advantages over more common welding processes such as gas tungsten arc, plasma arc, laser, and electron beam welding. In this study, the low heat input characteristic of micro-welding has been used to simulate weld repair using Inconel (IN) (Inconel and IN are trademarks of INCO Alloys International) 625, Rene (Rene is a trademark of General Electric Company) 41, Nimonic (Nimonic is a trademark of INCO Alloys International) 105 and Inconel 738LC filler alloys, to a cast Inconel 738LC substrate. The effect of micro-welding process parameters on the deposition rate, coating quality, and substrate has been investigated.

  8. Containment of Nitric Acid Solutions of Plutonium-238

    International Nuclear Information System (INIS)

    Reimus, M.A.H.; Silver, G.L.; Pansoy-Hjelvik, L.; Ramsey, K.

    1999-01-01

    The corrosion of various metals that could be used to contain nitric acid solutions of Pu-238 has been studied. Tantalum and tantalum/2.5% tungsten resisted the test solvent better than 304L stainless steel and several INCONEL alloys. The solvent used to imitate nitric acid solutions of Pu-238 contained 70% nitric acid, hydrofluoric acid, and ammonium hexanitratocerate

  9. Mathematical modeling and analysis of WEDM machining ...

    Indian Academy of Sciences (India)

    M P GARG

    2000°F (1093°C), as is the case with jet engine hot zone assemblies. Inconel 625 is a material of choice ... engine turbine shroud rings and turbine seals, nuclear water reaction components, bellows and expansion .... plan as shown in table 5, parameters such as pulse on time, pulse off time, wire feed, and SV were varied ...

  10. Influence of hydrogen partial pressure on semi-conductive properties of oxides formed on nickel base alloys in primary water of PWRs; Influence de la pression partielle en hydrogene sur les proprietes semiconductrices des oxydes formes sur les alliages a base de nickel dans l'eau primaire des REP

    Energy Technology Data Exchange (ETDEWEB)

    Loucif, A.; Petit, J.P.; Galerie, A.; Wouters, Y. [SIMaP, Universite de Grenoble, 38 - Saint Martin d' Heres (France); Galonne, O. [AREVA NP Centre technique Le Creusot, 71 - Le Creusot (France); Fournier, L. [AREVA NP, Tour AREVA, 92 - Paris la Defense (France); Combrade, P.

    2010-03-15

    As the formation and failure of a passive film layer are mainly controlled by ion transport reactions and electron transport reactions, this study aims at using the photo-electrochemical technique to investigate the influence of hydrogen partial pressure on the semi-conductive properties of oxides formed on Inconel 600 and 690 alloys oxidized in the primary circuit of pressurize water reactors

  11. Distance pieces for the mutual support of hexagonal fuel element boxes of a fast sodium-cooled breeder reactor

    International Nuclear Information System (INIS)

    Wild, E.

    1986-01-01

    All fuel elements are supported by distance pieces below and above the fuel zone. Each distance piece consists of two adjacent distance pieces of the same width and length, which are made of various materials. Stellite 6 with Inconel 718 or Hastelloy are particularly suitable as pairs of materials. These pairs of materials hardly tend to cold welding. (DG) [de

  12. Activation experiments at TFTR in deuterium-tritium neutron field

    Energy Technology Data Exchange (ETDEWEB)

    Kumar, A. [California Univ., Los Angeles, CA (United States). School of Engineering and Applied Sciences; Kugel, H.W.; Ascione, G. [Princeton Plasma Physics Laboratory, Princeton University, P.O. Box 451, Princeton, NJ 08543 (United States)

    1998-09-01

    Samples of materials, of relevance to ITER and DEMO reactors, have been irradiated at TFTR in a mixed D-T and D-D neutron field over the past 3 years. The samples have been placed at various locations close to, and around, the TFTR vacuum vessel to obtain the impact of the variation of neutron energy spectrum on induced radioactivity. Intermediate measurements of decay gamma-ray activity of a number of radiated samples have contributed to an experimental database of saturation activities for aluminum, silicon, titanium, vanadium, chromium, manganese, iron, cobalt, nickel, copper, zinc, zirconium, niobium, molybdenum, indium, silver, europium, terbium, hafnium, tungsten, rhenium, gold, 316 stainless steel, a vanadium-chromium-titanium alloy, a manganese-copper alloy, inconel 625, and inconel 718. New activity data for samples irradiated in TFTR irradiation-end 3 (external) are presented. Data for V-9Cr-5Ti alloy, inconel 718 alloy, and inconel 625 alloy are being reported for the first time. These measurements offer an invaluable opportunity for bench-marking of three-dimensional calculations of fusion neutron transport and activation for application to the design and regulatory licensing of large complex fusion reactors, such as ITER. (orig.) 7 refs.

  13. Stresses of steam generator U-tubes affecting stress corrosion cracking

    International Nuclear Information System (INIS)

    Yashima, S.; Ikenaga, H.; Nakamura, K.; Takaba, O.; Uragami, K.; Utsumi, H.

    1982-01-01

    Stress factors affecting U-bend cracking in the steam generators of PWR type reactors are discussed based on the results of stress corrosion cracking tests of Inconel 600 U-bend tube in polythionic acid solution subjected to the actual operating loads

  14. A review of particle fuelling and recycling processes in magnetic fusion devices

    International Nuclear Information System (INIS)

    Pitcher, C.S.

    1988-01-01

    The basic processes involved in hydrogenic fuelling and helium ash recycling in magnetic fusion devices are presented. Discussion centres on the tokamak device and the recycling behaviour of hydrogen isotopes and helium from graphite limiters and stainless steel or inconel walls. The relevant processes reviewed include backscattering, trapping/re-emission and atomic/molecular plasma reactions. (author)

  15. Mathematical modeling and analysis of WEDM machining ...

    Indian Academy of Sciences (India)

    M P GARG

    discharge machining (WEDM) is the process considered in the present text for machining of Inconel 625 as it can provide an effective solution ... alloy with excellent resistance to oxidation and corrosion over a broad range of conditions ... 100-mm-thick to 30° for a 400-mm-thick work piece can be obtained on the cut surface ...

  16. Corrosion performance of inorganic coatings in seawater

    NARCIS (Netherlands)

    Zhang, X.; Buter, S.J.; Ferrari, G.M.; Westing, E. van; Kowalski, L.

    2011-01-01

    Inorganic coatings are widely used to protect carbon steel hydraulic cylinder rods from wear and corrosion in aggressive offshore environment. Different types of lay-ers such as Ni/Cr, Al2O3, Cr2O3, TiO2, and Inconel 625 layers were applied to the carbon steels by plasma, High Velocity Oxygen Fuel

  17. Mathematical modeling and analysis of WEDM machining ...

    Indian Academy of Sciences (India)

    Home; Journals; Sadhana; Volume 42; Issue 6. Mathematical modeling and analysis ... The present work is mainly focused on the analysis and optimization of the WEDM process parameters of Inconel 625. The four machining ... Response surface methodology was used to develop the experimental models. The parametric ...

  18. Evaluation of material integrity on electricity power steam generator cycles (turbine casing) component

    International Nuclear Information System (INIS)

    Histori; Benedicta; Farokhi; S A, Soedardjo; Triyadi, Ari; Natsir, M

    1999-01-01

    The evaluation of material integrity on power steam generator cycles component was done. The test was carried out on casing turbine which is made from Inconel 617. The tested material was taken from t anjung Priok plant . The evaluation was done by metallography analysis using microscope with magnification of 400. From the result, it is shown that the material grains are equiaxed

  19. Power and Thermal Technologies for Air and Space-Scientific Research Program. Delivery Order 0017: Study of Microchip Power Module Materials Using Mini-Channel Heat Exchanger

    Science.gov (United States)

    2009-12-01

    at the mid-point of the channels. In fabricating the heat exchanger, a method of attaching the inlet and exit flow tubes (stainless- steel 625 ) to...and the inlet/exit tubing. The mixing chambers ( Inconel 600) were machined as two pieces which were later welded together to make one chamber. The

  20. Study of Material Compatibility for a Thermal Energy Storage System with Phase Change Material

    Directory of Open Access Journals (Sweden)

    Songgang Qiu

    2018-03-01

    Full Text Available The suitability of stainless steel 316L and Inconel 625 for use in a latent heat thermal energy storage (TES system was investigated. A NaCl–NaF eutectic mixture with a melting temperature of 680 °C was used as the phase change material (PCM. Containers were filled with the PCM prior to heating to 750 °C, then examined after 100 and 2500 h of high-temperature exposure by analyzing the material surface and cross-section areas. A small amount of corrosion was present in both samples after 100 h. Neither sample suffered significant damage after 2500 h. The undesirable inter-granular grain boundary attack found in SS316L samples was in the order of 1–2 µm in depth. On Inconel 625 sample surface, an oxide complex formed, resisting material dissolution into the PCM. The surface morphology of tested samples remained largely unchanged after 2500 h, but the corrosion pattern changed from an initially localized corrosion penetration to a more uniform type. After 2500 h, the corrosion depth of Inconel 625 remained at roughly 1–2 µm, indicating that the corrosion rate decelerated. Both materials demonstrated good compatibility with the chosen NaF–NaCl eutectic salt, but the low corrosion activity in Inconel 625 samples shows a performance advantage for long term operation.

  1. Experimental Studies of Coal and Biomass Fuel Synthesis and Flame Characterization for Aircraft Engines

    Science.gov (United States)

    2010-05-31

    Part Material Casing Nickel 625 Insert plug Nickel 200 Cooling Jacket Copper 101 Spark Plug Inconel (Auburn I 33) Metal Seals Teflon coated metal...injected into the flow. The materials selection has been performed based on temperature constraints of the steam generator. Nickel 625 , Nickel 200

  2. Cold Spray Technology for DOD Applications

    Science.gov (United States)

    2012-08-01

    Ducts Bleed Valve Intermediate F-100 Engine F-15 Eagle Materials Ti6Al-4V Inconel Waspalloy Aluminum Problems Cavitation Wear Corrosion...T5 500 --- --- --- --- AZ92A T6 --- --- 765 425 5 ZE41A T5 625 2 --- --- --- M. M. Avedesian, Hugh Baker,"Magnesium and magnesium alloys", Edition

  3. Evaluation and Testing of the Suitability of a Coal-Based Jet Fuel

    Science.gov (United States)

    2008-06-01

    with a total wattage of 7980 watts. Each oven section has two K type thermocouples per zone with Inconel sheathed spring loaded bayonet type mounts...also exceeded the thermal stability goals (525°F bulk and 625 °F WWT) for the JP-8+225 fuel program. Tests were conducted on a JP-8 fuel to compare

  4. The WSTIAC Quarterly. Volume 9, Number 2, 2009

    Science.gov (United States)

    2009-01-01

    wrought steel C355.0-T6 cast aluminum Inconel alloy Hastelloy X Haynes 188 UNS G10150 Theoretical Tip Speed for Open Impeller UMAX = √(σULTIMATE x...alloys 840, 800H, 864, 625 , 617, Haynes 214, and Plansee alloy PM2000. The ultimate challenge will be to identify and select materials that provide

  5. A reverse engineering methodology for nickel alloy turbine blades with internal features

    DEFF Research Database (Denmark)

    Gameros, A.; De Chiffre, Leonardo; Siller, H.R.

    2015-01-01

    The scope of this work is to present a reverse engineering (RE) methodology for freeform surfaces, based on a case study of a turbine blade made of Inconel, including the reconstruction of its internal cooling system. The methodology uses an optical scanner and X-ray computed tomography (CT...

  6. Applicability of a 'marker-technique' to support the examination of crack growth behaviour in brittle and ductile Ni-alloys at 500 and 750 C

    International Nuclear Information System (INIS)

    Schwarze, D.; Schubert, F.

    1999-12-01

    The crack growth behaviour of materials for application in turbines at temperatures of 500- 750 C has been investigated. The creep and fatigue service loadings of a real turbine disc were simulated by introducing hold-times. The materials tested were the superalloy PM N18, Inconel 617 and the intermetallic phase β-NiAl of nominally stoichiometric composition. The crack growth tests were conducted in air and in vacuum (10 -5 mbar) to assess the influence of the test atmosphere. One of the main objectives was to develop a marker method and its application, as support for the crack growth tests carried out. The width of the marker required for the marker bands could be chosen through the number of stress cycles or the crack growth increment in the marker-cycle. At 500 C, the crack surfaces of the CT specimens of Inconel 617 and PM N18 exhibited mixed fractures with trans- and intercrystalline regions. The fracture development could be divided into three, classical parts. At his temperature for both alloys the K I concept for the evaluation of the crack growth may be used. The RCT specimens of the intermetallic phase β-NiAl fractured in a completely brittle manner with no measurable time to failure. At 500 C, Inconel 617 and especially PM N18 were well suited to the use of the marker method. Measurements of the distances between the marker bands gave a good estimate of the crack growth rates. At the higher test temperature of 750 C, the crack growth rates and the proportion of intercrystalline fracture increased for Inconel 617 and PM N18. In all three materials, the formation of pores and dimpled fracture was observed, especially at high ΔK I values, and the coarse-grained β-NiAl exhibited higher crack growth rates than the fine-grained material. For this temperature the evaluation of the crack growth experiments should be by the K I concept for PM N18 and for Inconel 617 the C * concept is recommended. At the higher test temperature, the increased plasticity of

  7. Estudio de la oxidación a elevada temperatura de ocho aleaciones en atmósferas de combustión de biomasa

    Directory of Open Access Journals (Sweden)

    Berlanga-Labari, C.

    2008-08-01

    Full Text Available The combustion of biomass, especially wheat straw, generates very corrosive media particularly near the superheater tubes. Chlorine is known to be the main corrosive agent in biomass-fired plants. This paper focuses on the study of the corrosivity of such environments composed of gases and ashes, at high temperature, on eight commercial alloys with different chromium and nickel contents. These have been: AISI 347 CG (1.4550, AISI 347 FG(1.4550, AISI 316LN (1.4910, ESSHETE 1250 (1.4982, AC 66 (1.4877, X20CrMoV12:1 (1.4922 and AISI 347 coated with Inconel 625 and Inconel 686. Corrosion tests in the boiler have been performed during 8.000 h and 15.000 h at temperatures between 500 °C y 550 °C in the biomass plant of Sangüesa (Navarra, Spain. Experimental results showed an unacceptable behaviour far the martensitic steel, acceptable far the austenitics and good far the inconels. The appearance of the corrosion attack was also investigated to obtain understanding of the corrosion mechanism. The corrosion mechanism by molten salts has been rejected. The active oxidation corrosion mechanism has been proposed as the most probable in order to interpretate the corrosion behaviour of these materials in these environments.

    La combustión de biomasa, especialmente de paja de cereal, genera un ambiente muy corrosivo, particularmente, cerca de los tubos sobrecalentadores. El cloro es el principal agente corrosivo en las plantas de biomasa. Este trabajo se centra en comprobar el comportamiento de ocho aleaciones comerciales en una ambiente de combustión de biomasa. Los materiales estudiados han sido las siguientes: AISI 347 CG (1.4550, AISI 347 FG (1.4550, AISI 316LN (1.4910, ESSHETE 1250 (1.4982, AC 66 (1.4877, X20CrMoV12:1 (1.4922 y AISI 347 recubiertos con Inconel 625 e Inconel 686. Los ensayos se han realizado en la caldera de la planta de biomasa de Sangüesa (Navarra, España durante 8.000 y 15.000 h a una temperatura de 500-550 °C. Los

  8. Seleção dos parâmetros através dos custos de soldagem para aplicação de revestimento com ligas de níquel depositadas pelo processo MIG/MAG Using the welding costs to select welding parameters for Weld Overlay with nickel alloy through the GMAW process

    Directory of Open Access Journals (Sweden)

    Antonio Rodolfo Paulino Pessoa

    2011-03-01

    lowest cost. But it is noteworthy that the four pre-selected test alloy 625 was used as filler metal, because the electrode wire of this alloy has a much lower cost compared to other alloys (C-276 and 686. Thus the selection of the filler metal for weld overlay was restricted only to alloy 625.

  9. Local structure of metallic chips examined by X-ray microdiffraction

    Energy Technology Data Exchange (ETDEWEB)

    Saksl, K., E-mail: ksaksl@imr.saske.sk [Institut of Materials Research, Slovak Academy of Sciences, Watsonova 47, 040 01 Košice (Slovakia); Rokicki, P. [The Faculty of Mechanical Engineering and Aeronautics, Rzeszow University of Technology, Al. Powstancow Warszawy 12, 35-959 Rzeszow (Poland); Siemers, C. [Institut fuer Werkstoffe, Technische Universitaet Braunschweig, Langer Kamp 8, 38106 Braunschweig (Germany); Ostroushko, D. [Faculty of Metallurgy and Materials Engineering, VŠB – Technical University of Ostrava, 17.listopadu 15, 708 33 Ostrava (Czech Republic); Bednarčík, J.; Rütt, U. [HASYLAB at DESY, Notkestr. 85, D-22607 Hamburg (Germany)

    2013-12-25

    Highlights: •We present a detailed microstructure and phase analysis of chips produced by cutting. •3D analysis proved mixed nature of shear bands propagation to the material. •We examine phase composition of the chips by focused X-ray beam. •Crystallites in segment and shear band change their orientation up to 10°. -- Abstract: Nickel-base alloys are used in high-temperature applications whenever steels or titanium alloys cannot be applied anymore. This class of alloys is furthermore used in low-temperature applications in the oil or gas industry in case the corrosion resistance of stainless steels in related liquid media is not sufficient and titanium alloys would be too expensive. Nickel-base alloys, however, due to their high strength and toughness can be machined only at low cutting speeds as otherwise poor surface quality and enhanced tool wear is observed. From all aspects influencing the machinability, the chip formation mechanism is the key factor and only a thorough understanding of this mechanism can lead to an optimisation of the cutting process. In the current study, a detailed microstructure and phase analysis of Alloy 625 chips produced in an orthogonal cutting process at conventional cutting speeds is presented. Utilising hard monochromatic X-rays focused down to micrometre size, microstructural differences between distinct structural units of the chips, namely, the segments and shear bands, are investigated. Scanning cross sections of the chips with this small beam allowed us to determine misorientation between the segments and shear bands crystal lattices which as we found are not changing abruptly but continuously, with an absolute difference up to 10°.

  10. Pitting corrosion and crevice corrosion of an advanced chromium-based stainless steel

    International Nuclear Information System (INIS)

    Kohler, M.

    1999-01-01

    Alloy 33 is a (wt. %) 33 Cr-32Fe-31Ni-1.6Mo-0.6CU-0.4N austenitic stainless steel combining high yield strength of min. 380 N/mm 2 (55 KSI) with high resistance to local corrosion and superior resistance to stress corrosion cracking. Ranking the material according to its PRE (pitting resistance equivalent) value, the new alloy fits in between the advanced 6% Mo superaustenitics and the nickel-base Alloy 625 but due to the balanced chemical composition the alloy shows a lot less sensitivity to segregation in the base material as well as in welded structures. It is recommended to weld the material with matching filler. The critical pitting temperature of such joints in the 10% FeCl 3 · 6H 2 O solution is reduced by only 10 C in comparison to the base material. Corrosion tests in artificial seawater (20 g/l Cl - ) with additions of chloride up to 37 g/l as well as in a NaCl-CaCl 2 , solution with 62 g/l Cl - --revealed that the critical pitting temperature does not differentiate from the 6% Mo austenitic steel Alloy 926. With respect to crevice corrosion the depassivation pH value has been determined in 1 M NaCl solution according to Crolet and again there was no difference between Alloy 33 and Alloy 926. SCC tests performed on Alloy 33 in the solution annealed condition as well as after heavy cold work up to R PO,2 ∼ 1,100--1,200 N/mm 2 (160--174 KSI) indicate the high resistance to stress corrosion cracking in hot sodium chloride solutions

  11. High temperature helical tubular receiver for concentrating solar power system

    Science.gov (United States)

    Hossain, Nazmul

    In the field of conventional cleaner power generation technology, concentrating solar power systems have introduced remarkable opportunity. In a solar power tower, solar energy concentrated by the heliostats at a single point produces very high temperature. Falling solid particles or heat transfer fluid passing through that high temperature region absorbs heat to generate electricity. Increasing the residence time will result in more heat gain and increase efficiency. A novel design of solar receiver for both fluid and solid particle is approached in this paper which can increase residence time resulting in higher temperature gain in one cycle compared to conventional receivers. The helical tubular solar receiver placed at the focused sunlight region meets the higher outlet temperature and efficiency. A vertical tubular receiver is modeled and analyzed for single phase flow with molten salt as heat transfer fluid and alloy625 as heat transfer material. The result is compared to a journal paper of similar numerical and experimental setup for validating our modeling. New types of helical tubular solar receivers are modeled and analyzed with heat transfer fluid turbulent flow in single phase, and granular particle and air plug flow in multiphase to observe the temperature rise in one cyclic operation. The Discrete Ordinate radiation model is used for numerical analysis with simulation software Ansys Fluent 15.0. The Eulerian granular multiphase model is used for multiphase flow. Applying the same modeling parameters and boundary conditions, the results of vertical and helical receivers are compared. With a helical receiver, higher temperature gain of heat transfer fluid is achieved in one cycle for both single phase and multiphase flow compared to the vertical receiver. Performance is also observed by varying dimension of helical receiver.

  12. Measurement of very low release rates of corrosion products in high temperature water

    International Nuclear Information System (INIS)

    Hermansson, H.-P.; Falk, I.

    1984-01-01

    A radiotracer technique has been developed for the measurement of release rates from nuclear reactor materials and it has been tested in a number of experiments. THis article, which forms the first part in a series, describes the experimental loop, the experimental technique and the preliminary results. Experiments were carried out on 18Cr8Ni stainless steel and on Inconel X750 in BWR primary system and feed water environments. The result show that a steady state in the release rate is achieved after operation for approximately 600 h. The release rate depends on the elemental concentration in the material and on the chemical and physical environments. Typical release rates for an 18Cr8Ni stainless steel and Inconel X750 in a BWR primary system environment were found to be 5 mdm and 8 mdm respectively. (Authors)

  13. Transport investigations during neutral-beam injection, ion cyclotron heating and pellet injection experiments on TFR

    International Nuclear Information System (INIS)

    1985-01-01

    Neutral-beam injection and ion cyclotron frequency heating experiments have been carried out successively on TFR with inconel and carbon limiters. Heating efficiencies are for both methods lower with carbon limiters than with inconel. In the case of neutral-beam injection, the ion temperature saturation is supposed to be due to fast-ion charge-exchange losses. The electron temperature saturation is, in the two cases, correlated with small-scale density fluctuation enhancement. The difficulty of deeply modifying the electron temperature profile is also observed during pellet injection. These observations suggest that even slight modifications of the electron temperature gradients lead to enhanced transport. The role of plasma/wall interaction and recycling has not been clarified, but could be important, in particular with carbon limiters. (author)

  14. Stress corrosion cracking of steam generator tube and primary pipe in PWR type nuclear power plants

    International Nuclear Information System (INIS)

    Zhang Weiguo; Gao Fengqin; Zhou Hongyi

    1993-01-01

    The behavior of stress corrosion cracking (SCC) is studied by slow strain rate test (SSRT), constant load test (CLT) and low frequency cyclic loading test (LFCLT). The purpose of these tests is to get the test data for evaluating the integrity of pressurized boundary of pipes in Qinshan and Guangdong nuclear power plants. Tested materials are 316 nuclear grade stainless steel (SS) for primary pipes in welded heat affected zone (WHAZ) and steam generator tubes, such as Incoloy-800, Inconel-600, Inconel-690 and 321 SS which are used for steam generator in PWR. The effects of material metallurgy, shot-peening treatment, tensile load, strain rate, cyclic load and water chemistry on the behavior of SCC are investigated

  15. Glass compositions suitable for PFR wastes

    International Nuclear Information System (INIS)

    Boult, K.A.; Dalton, J.T.; Eccles, E.W.; Hough, A.; Marples, J.A.C.; Paige, E.L.; Sutcliffe, P.W.

    1987-09-01

    In previous work, a glass composition (PFR116) had been identified as suitable for vitrifying high level wastes from the Prototype Fast Reactor (PFR) fuel reprocessing plant. Further work has now shown that: (a) it is tolerant of quite large variations in the proportion of waste in the glass: (b) it could also be used to vitrify waste from the European Demonstration Reprocessing Plant. Current wastes from the PFR reprocessing plant contain Cu and Zn which arise from the use of a sacrificial brass basket to transfer chopped fuel to the dissolver. It was originally thought that the presence of the resulting CuO and ZnO in the glass would lead to increased corrosion rates of the Inconel alloys that are used in vitrification plants. Further compatibility tests have shown that this is not so although some Cu contamination of Inconel 690 does seem to occur. (author)

  16. In situ corrosion testing of various nickel alloys at Måbjerg waste incineration plant

    DEFF Research Database (Denmark)

    Montgomery, Melanie; Hansson, A. N.; Jensen, S. A.

    2013-01-01

    The majority of waste in Denmark is disposed via waste to energy (WTE) incineration plants which are fabricated from carbon steel. However, due to the increasing corrosiveness of waste over the years, more corrosion resistant alloys are required. In Denmark, Inconel 625 (UNSN06625) is the weld...... overlay material currently being used to give improved corrosion resistance. In order to assess the use of alternative nickel alloys, test panels have been manufactured and inserted into Måbjerg waste incineration plant. Inconel 625 as a 50% weld overlay, two layered weld overlay and as a spiral weld...... overlay was exposed. Other nickel materials exposed were weld overlay Alloy 686, Alloy 50 and Sumitomo Super 625 coextruded tube. Exposure has been undertaken from 2003 to 2009 in the first pass and 2005–2009 in the second pass, and sections have been removed and investigated during this period...

  17. Compatibility of candidate structural materials with static gallium

    International Nuclear Information System (INIS)

    Luebbers, P.R.; Michaud, W.F.; Chopra, O.K.

    1993-01-01

    Scoping tests were conducted on compatibility of gallium with candidate structural materials, e.g., Type 316 SS, Inconel 625, and Nb-5 Mo-1 Zr alloy, as well as Armco iron, Nickel 270, and pure chronimum. Type 316 stainless steel is least resistant and Nb-5 Mo-1 Zr alloy is most resistant to corrosion in static gallium. At 400 degrees C, corrosion rates are ∼4.0, 0.5, and 0.03 mm/y for Type 316 SS, Inconel 625, and Nb-5 Mo-1 Zr alloy, respectively. The pure metals react rapidly with gallium. In contrast to findings in earlier studies, pure iron shows greater corrosion than does nickel. The corrosion rates at 400 degrees C are ≥90 and 17 mm/y, respectively, for Armco iron and Nickel 270. The results indicate that at temperatures up to 400 degrees C, corrosion occurs primarily by dissolution accompanied by formation of metal/gallium intermetallic compounds

  18. Experimental contamination and decontamination studies on JET remote handling tools and materials when exposed to tritium

    International Nuclear Information System (INIS)

    Tesini, A.

    1988-01-01

    Tests were performed to investigate the tritium release processes occuring when using Remote Handling tools on tritium contaminated INCONEL 600 material. Tritium surface contamination of these tools after operation on tritium contaminated material and following exposure to HTO was also investigated. One Remote Handling tool, in particular, was decontaminated using high temperature technique. Additional tests were performed to evaluate the degree of contamination of materials including INCONEL 600, Aluminium alloy, PVC rigid and Stainless steel 316 and 304 exposed to tritium gas and/or tritiated water. Exposure time and temperature of exposure, post exposure off-gassing time and tritium concentration were varied during the experiments. The effectiveness of various decontamination techniques on materials exposed for different periods of time was also assessed. (author)

  19. A Study on the Structural Integrity Considering the Installation of a Micro-tube Heat Exchanger

    Energy Technology Data Exchange (ETDEWEB)

    Oh, Se Yun; Kim, Tae Jin; Cho, Jong Rae [Korea Maritime and Ocean University, Busan (Korea, Republic of); Jeong, Ho Sung [Pusan National University, Busan (Korea, Republic of)

    2015-04-15

    The objective of this study is to predict the structural characteristics of a heat exchanger mounted on an aircraft engine using finite element analysis. The plastic fracture and life of the heat exchanger were estimated by a thermo-mechanical analysis. Tensile tests were conducted under high temperature conditions (700, 800, 900, 1000 K) using five specimens to obtain the mechanical properties of the Inconel 625 tubes. To assess the structural characteristics of the heat exchanger, the full and partial models were applied under the operating conditions given by the thermo-mechanical and inertial load. As a result, the case, tubesheet, flange, and mounting components have a reasonable safety margin to the allowable stress assuming a fatigue strength of Inconel 625 of 10000 cycles under 1000 K.

  20. Lid heater for glass melter

    Science.gov (United States)

    Phillips, Terrance D.

    1993-01-01

    A glass melter having a lid electrode for heating the glass melt radiantly. The electrode comprises a series of INCONEL 690 tubes running above the melt across the melter interior and through the melter walls and having nickel cores inside the tubes beginning where the tubes leave the melter interior and nickel connectors to connect the tubes electrically in series. An applied voltage causes the tubes to generate heat of electrical resistance for melting frit injected onto the melt. The cores limit heat generated as the current passes through the walls of the melter. Nickel bus connection to the electrical power supply minimizes heat transfer away from the melter that would occur if standard copper or water-cooled copper connections were used between the supply and the INCONEL 690 heating tubes.

  1. Milliwatt generator heat source. Progress report, July-December 1981

    Energy Technology Data Exchange (ETDEWEB)

    Mershad, E.A.

    1982-04-08

    As part of the Milliwatt Generator (MWG) Program, a second series of pressure burst capsules welded offsite was tested; the resulting data indicate that the welds are very similar to those in the first series of capsules. Sufficient hardware was fabricated to meet all scheduled commitments. To provide a unit for feasibility testing, a heat source clad with Hastelloy C was reclad with Inconel 600. Forming development tests on Inconel 600 were conducted with favorable results. A QAS-3 survey was conducted and a satisfactory rating was received. Lot 11 qualification began on T-111 materials. The production period ended with an overall process yield of 99.6%, and a dollar percent defective rate of 0.60%.

  2. Characterization of corrosion deposits on components of candu steam generators

    International Nuclear Information System (INIS)

    Dinu, A.; Mincu, M.; Stanciulescu, M.; Diniasi, D.

    2015-01-01

    X-ray diffraction at small angles of incidence was used to investigate oxidised samples obtained from Incoloy 800, steel 516 and Inconel 600, materials used to manufacture different components of CANDU steam generators. The samples were exposed for 157 days in demineralised water with LiOH (pH=10.5), at 3100C and 5MPa. In the case of 516 steel it was observed that the magnetite is formed at interface metal-oxide, while the external layer is formed preponderant from hematite particles. The external layer present on the surface of Inconel 600 is formed by nickel hydroxide, while the spinelic compounds such as (Cr, Fe)3O4 are distributed in the inner layer. Because the oxide formed on the surface of Incoloy 800 sample is very thin, there is not major difference regarding the composition in the depth profile. The X-rays results were sustained by the SEM results. (authors)

  3. TIG AISI-316 welds using an inert gas welding chamber and different filler metals: Changes in mechanical properties and microstructure

    Energy Technology Data Exchange (ETDEWEB)

    Pascual, M.; Salas, F.; Carcel, F.J.; Perales, M.; Sanchez, A.

    2010-07-01

    This report analyses the influence of the use of an inert gas welding chamber with a totally inert atmosphere on the microstructure and mechanical properties of austenitic AISI 316L stainless steel TIG welds, using AISI ER316L, AISI 308L and Inconel 625 as filler metals. When compared with the typical TIG process, the use of the inert gas chamber induced changes in the microstructure, mainly an increase in the presence of vermicular ferrite and ferrite stringers, what resulted in higher yield strengths and lower values of hardness. Its effect on other characteristics of the joins, such as tensile strength, depended on the filler metal. The best combination of mechanical characteristics was obtained when welding in the inert gas chamber using Inconel 625 as filler metal. (Author). 12 refs.

  4. Wear studies of materials for tubes and anti-vibration bars in nuclear steam generators

    International Nuclear Information System (INIS)

    Ko, P.L.; Taponat, M.C.

    1995-01-01

    Wear occurs as a result of relative motion at the interface of two contacting bodies. In nuclear power steam generators, high flow rates can induce vibration of the tubes resulting in wear damage due to impact and sliding contacts between the tubes and their supports. A research project aiming to gain better understanding of the mechanisms and mechanics involved in vibratory wear and to develop a more versatile predictive wear model was carried out. Combinations of Inconel tubes against flat anti-vibration bars of 403 s.s. and electrolytic chrome plated Inconel 600 were tested under conditions of reciprocating sliding and impacting in water at room temperature and at 250 C. The results show that depending on the material combinations and the loading conditions distinctively different wear mechanisms and often drastically different wear rates can occur

  5. Creep rupture behavior of candidate materials for nuclear process heat applications

    International Nuclear Information System (INIS)

    Schubert, F.; te Heesen, E.; Bruch, U.; Cook, R.; Diehl, H.; Ennis, P.J.; Jakobeit, W.; Penkalla, H.J.; Ullrich, G.

    1984-01-01

    Creep and stress rupture properties are determined for the candidate materials to be used in hightemperature gas-cooled reactor (HTGR) components. The materials and test methods are briefly described based on experimental results of test durations of about20000 h. The medium creep strengths of the alloys Inconel-617, Hastelloy-X, Nimonic-86, Hastelloy-S, Manaurite-36X, IN-519, and Incoloy-800H are compared showing that Inconel-617 has the best creep rupture properties in the temperature range above 800 0 C. The rupture time of welded joints is in the lower range of the scatterband of the parent metal. The properties determined in different simulated HTGR atmospheres are within the scatterband of the properties obtained in air. Extrapolation methods are discussed and a modified minimum commitment method is favored

  6. High temperature seal for joining ceramics and metal alloys

    Science.gov (United States)

    Maiya, P. Subraya; Picciolo, John J.; Emerson, James E.; Dusek, Joseph T.; Balachandran, Uthamalingam

    1998-01-01

    For a combination of a membrane of SrFeCo.sub.0.5 O.sub.x and an Inconel alloy, a high-temperature seal is formed between the membrane and the alloy. The seal is interposed between the alloy and the membrane, and is a fritted compound of Sr oxide and boric oxide and a fritted compound of Sr, Fe and Co oxides. The fritted compound of SrFeCo.sub.0.50 O.sub.x is present in the range of from about 30 to 70 percent by weight of the total sealant material and the fritted compound of Sr oxide and boric oxide has a mole ratio of 2 moles of the Sr oxide for each mole of boric oxide. A method of sealing a ceramic to an Inconel metal alloy is also disclosed.

  7. Development of an Accelerated Methodology to Study Degradation of Materials in Supercritical Water for Application in High Temperature Power Plants

    Science.gov (United States)

    Rodriguez, David

    The decreasing supply of fossil fuel sources, coupled with the increasing concentration of green house gases has placed enormous pressure to maximize the efficiency of power generation. Increasing the outlet temperature of these power plants will result in an increase in operating efficiency. By employing supercritical water as the coolant in thermal power plants (nuclear reactors and coal power plants), the plant efficiency can be increased to 50%, compared to traditional reactors which currently operate at 33%. The goal of this dissertation is to establish techniques to characterize the mechanical properties and corrosion behavior of materials exposed to supercritical water. Traditionally, these tests have been long term exposure tests spanning months. The specific goal of this dissertation is to develop a methodology for accelerated estimation of corrosion rates in supercritical water that can be sued as a screening tool to select materials for long term testing. In this study, traditional methods were used to understand the degradation of materials in supercritical water and establish a point of comparison to the first electrochemical studies performed in supercritical water. Materials studied included austenitic steels (stainless steel 304, stainless steel 316 and Nitronic 50) and nickel based alloys (Inconel 625 and 718). Surface chemistry of the oxide layer was characterized using scanning electron microscopy, X-ray diffraction, FT-IR, Raman and X-ray photoelectron spectroscopies. Stainless steel 304 was subjected to constant tensile load creep tests in water at a pressure of 27 MPa and at temperatures of 200 °C, 315 °C and supercritical water at 450 °C for 24 hours. It was determined that the creep rate for stainless steel 304 exposed to supercritical water would be unacceptable for use in service. It was observed that the formation of hematite was favored in subcritical temperatures, while magnetite was formed in the supercritical region. Corrosion of

  8. Evaluation of High Temperature Corrosion Resistance of Finned Tubes Made of Austenitic Steel And Nickel Alloys

    Directory of Open Access Journals (Sweden)

    Turowska A.

    2016-06-01

    Full Text Available The purpose of the paper was to evaluate the resistance to high temperature corrosion of laser welded joints of finned tubes made of austenitic steel (304,304H and nickel alloys (Inconel 600, Inconel 625. The scope of the paper covered the performance of corrosion resistance tests in the atmosphere of simulated exhaust gases of the following chemical composition: 0.2% HCl, 0.08% SO2, 9.0% O2 and N2 in the temperature of 800°C for 1000 hours. One found out that both tubes made of austenitic steel and those made of nickel alloy displayed good resistance to corrosion and could be applied in the energy industry.

  9. Determinants of the quality of brazed joints of nickel-based superalloys

    Directory of Open Access Journals (Sweden)

    Katarzyna Strzelczak

    2017-10-01

    Full Text Available In the aerospace industry, passenger safety depends on proper quality control at each production stage. The main responsibility for the correct operation of the aircraft lies within a gas turbine. A proper and rigorous selection of the gas turbine construction material is required, and in a further step, the method of joining the construction parts. Nickel superalloys due to the high heat resistance, strength and creep resistance at high temperatures, toughness and corrosion resistance, are very often used for the construction of a gas turbine engine. In the next step, the selection of joining method is necessary. This method must be able to achieve high-quality connections, resistant to work at high temperatures and corrosive environments. The most effective bonding method that meets the above conditions is brazing. In this study non-destructive (visual test and destructive (metallographic test of brazed joint of Inconel 718 and Inconel 625 were conducted.

  10. Feasibility of using a high-level waste canister as an engineered barrier in disposal

    International Nuclear Information System (INIS)

    Slate, S.C.; Pitman, S.G.; Nesbitt, J.F.; Partain, W.L.

    1982-08-01

    The objective of this report is to evaluate the feasibility of designing a process canister that could also serve as a barrier canister. To do this a general set of performance criteria is assumed and several metal alloys having a high probability of demonstrating high corrosion resistance under repository conditions are evaluated in a qualitative design assessment. This assessment encompasses canister manufacture, the glass-filling process, interim storage, transportation, and to a limited extent, disposal in a repository. A series of scoping tests were carried out on two titanium alloys and Inconel 625 to determine if the high temperature inherent in the glass-fill processing would seriously affect either the strength or corrosion resistance of these metals. This is a process-related concern unique to the barrier canister concept. The material properties were affected by the heat treatments which simulated both the joule-heated glass melter process (titanium alloys and Inconel 625) and the in-can melter (ICM) process (Inconel 625). However, changes in the material properties were generally within 20% of the original specimens. Accelerated corrosion testing of the heat treated coupons in a highly oxygenated brine showed basic corrosion resistance of titanium grade 12 and Inconel 625 to compare favorably with that of the untreated coupons. The titanium grade 2 coupons experienced severe corrosion pitting. These corrosion tests were of a scoping nature and suitable primarily for the detection of gross sensitivity to the heat treatment inherent in the glass-fill process. They are only suggstive of repository performance since the tests do not adequately model the wide range of repository conditions that could conceivably occur

  11. Effects of Contact Load on the Fretting Fatigue Behavior of IN-100 at Elevated Temperature

    Science.gov (United States)

    2009-03-01

    act as crack closure mechanisms in another nickel-based superalloy , IN-718, when fatigued in the high temperature environment. This glaze oxide...100. Inconels are alloys of nickel which contain high concentrations of cobalt , chromium, and molybdenum. They are very well suited for high...Studies on Nickel alloys A study by Wan and Yue [21] investigated both smooth and notched specimens of a single-crystal nickel-based superalloy , DD3

  12. Framatome experience and programs in relation to guide tube support pin cracking

    International Nuclear Information System (INIS)

    Benhamou, C.; Poitrenaud, P.

    1989-01-01

    Guide tube support pins installed in the upper internals of pressurized water reactors (PWR) have failed by stress corrosion cracking (SCC). Typical pin crack locations are in the first thread area, shank-to-shoulder transition, and at the end of the leaves. The support pins were made of Inconel X-750 with a solution treatment between 885 degree C (1625 degree F) and 1150 degree C (2100 degree F), followed by a single or double aging, depending on the material supplier. EDF and Framatome initiated an extensive program to address the concern for the potential of support pin cracking in 21 operating units. Short-term actions identified the cause of cracking as a combination of inherent high design stress and a material susceptible to stress corrosion cracking. Long-range objectives are to determine the relation between metallurgy and SCC resistance and to decrease the operating stress. Second-generation design improvements to increase SCC resistance included a revised heat treatment of solution annealing at 1093 degree C (2000 degree F) followed by aging at 704 degree C (1300 degree F), and use of a parabolic radius in the shank/shoulder area, and decreasing the installation torque. Third generation changes included an improved torquing procedure, polishing of crack-sensitive areas, and tighter dimensional control. Fourth-generation pin modifications required the use of Inconel X-750 water quenched from the solution-annealing temperature to improve resistance to SCC with thread rolling after aging. Stress corrosion cracking tests of Inconel X-750, 718, and A286 in a PWR environment were performed. Smooth tensile data on Inconel X-750 with the second-generation heat treatment allowed a life prediction of 80,000 hours or 11 years for a stress level about yield strength. The effect of grain size, grain boundary phases, and precipitate morphology on resistance to stress corrosion cracking were also evaluated

  13. Fabrication and installation of the DIII-D radiative divertor structures

    International Nuclear Information System (INIS)

    Hollerbach, M.A.; Smith, J.P.

    1997-11-01

    Phase 1A of the Radiative Divertor Program (RDP) is now installed in the DIII-D tokamak located at General Atomics. This hardware was added to enhance both the Divertor and Advanced Tokamak research elements of the DIII-D program. This installation consists of a divertor baffle enveloping a cryocondensation pump at the upper outer divertor target of DIII-D. The divertor baffle consists of two toroidally continuous Inconel 625 water-cooled rings and a toroidal array of discontinuous radiatively-cooled plates. The water-cooled rings are each comprised of four quadrants, mechanically formed, chem.-milled, and resistance and TIG welded Inconel 625 panels. The supports attaching the panels to the vessel wall are designed to accommodate the differential thermal expansion between the rings and vessel during bake and to react the electromagnetic loads induced during disruptions. They are made from either Inconel 625 or Inconel 718 depending on the stress levels predicted in Finite Element Analysis. Gas seals are designed to limit the leakage from the baffle chamber back to the core plasma to 2,500 ell/s and incorporate plasma sprayed alumina to minimize currents flowing through them. The bulk of the water-cooled ring fabrication was performed by a vendor, however, the final machining of penetrations in the conical ring for diagnostic access was performed in-house using a unique machining configuration. This configuration, and the machining of the diagnostic cutouts is described. Graphite tiles were machined from ATJ graphite to form a smooth plasma-facing surface. The installation of all divertor components required only four weeks

  14. Surface passivity largely governs the bioaccessibility of nickel-based powder particles at human exposure conditions.

    Science.gov (United States)

    Hedberg, Yolanda S; Herting, Gunilla; Latvala, Siiri; Elihn, Karine; Karlsson, Hanna L; Odnevall Wallinder, Inger

    2016-11-01

    The European chemical framework REACH requires that hazards and risks posed by chemicals, including alloys and metals, are identified and proven safe for humans and the environment. Therefore, differences in bioaccessibility in terms of released metals in synthetic biological fluids (different pH (1.5-7.4) and composition) that are relevant for different human exposure routes (inhalation, ingestion, and dermal contact) have been assessed for powder particles of an alloy containing high levels of nickel (Inconel 718, 57 wt% nickel). This powder is compared with the bioaccessibility of two nickel-containing stainless steel powders (AISI 316L, 10-12% nickel) and with powders representing their main pure alloy constituents: two nickel metal powders (100% nickel), two iron metal powders and two chromium metal powders. X-ray photoelectron spectroscopy, microscopy, light scattering, and nitrogen absorption were employed for the particle and surface oxide characterization. Atomic absorption spectroscopy was used to quantify released amounts of metals in solution. Cytotoxicity (Alamar blue assay) and DNA damage (comet assay) of the Inconel powder were assessed following exposure of the human lung cell line A549, as well as its ability to generate reactive oxygen species (DCFH-DA assay). Despite its high nickel content, the Inconel alloy powder did not release any significant amounts of metals and did not induce any toxic response. It is concluded, that this is related to the high surface passivity of the Inconel powder governed by its chromium-rich surface oxide. Read-across from the pure metal constituents is hence not recommended either for this or any other passive alloy. Copyright © 2016 The Author(s). Published by Elsevier Inc. All rights reserved.

  15. Vliv povrchové vrstvy Al-Si na nízkocyklovou únavu superslitiny in 713LC pri teplotě 800°C

    Czech Academy of Sciences Publication Activity Database

    Juliš, M.; Obrtlík, Karel; Podrábský, T.

    2008-01-01

    Roč. 327, - (2008), s. 197-202 ISSN 1429-6055. [Metody oceny struktury oraz wlasności materiálow i wyrobow. Svratka, 01.10.2008-03.10.2008] R&D Projects: GA AV ČR 1QS200410502; GA ČR GA106/07/1507 Institutional research plan: CEZ:AV0Z20410507 Keywords : low cycle fatigue * Inconel 713LC * surface treatment Subject RIV: JL - Materials Fatigue, Friction Mechanics

  16. Characterization of erosion dust and tritiated products inside the jet vessel after the first tritium experiment

    International Nuclear Information System (INIS)

    Charuau, J.; Belot, Y.; Cetier, P.; Drezet, L.; Grivaud, L.

    1992-01-01

    An experiment was carried out to characterize the erosion products found in the JET vessel after the first tritium experiment. These products were analyzed for carbon, beryllium, Inconel metals and tritium. All these elements were present in airborne particles or deposited dust. The tritium was found as tritiated water vapour, and also strongly associated to the suspended or deposited particles. It was more abundant in fine than in coarse particles. The particulate tritium seems to be almost entirely 'insoluble' in a water solution

  17. Visit of Spanish Government delegation

    CERN Multimedia

    CERN PhotoLab

    1982-01-01

    A Spanish Government delegation visited CERN before Spain rejoined CERN as a Member State(in 1983). Delegates interested in advanced technologies visited the ISR workshop clean room, where Romeo Perin explained fabrication and properties of stainless steel, titanium and inconel components of vacuum chambers for experiments at the ISR. Left to right: Technical Director Giorgio Brianti, the Spanish Minister of Industry and Energy Mr.Ignacio Bayon Marine , Romeo Perin, a delegate and Director-General Herwig Schopper. See also 8202369.

  18. Development of safety evaluation technique of steam generator tubes for the next generation

    Energy Technology Data Exchange (ETDEWEB)

    Kwon, Hyuk Sang; Kim, I. S.; Ann, Se Jin; Lee, S. J.; Seo, M. S.; Lee, Y. H.; Kim, J. H.; Hong, J. G. [Korea Advanced Institute of Science and Technology, Taejon (Korea, Republic of)

    2000-02-15

    Subject 1 - a technique for predicting the SCC susceptibility of steam generator tube material based on the repassivation kinetics was developed and the effects of Pb in the repassivation rate and SCC susceptibility rate of tube material was investigated with this technique. An alloy with a higher slope value of log i(t) vs. q(t) plot based on the current transient curve obtained by scratch test and a lower slope value log i(t) vs. l/q(t) plot (cBV) is repassivated faster with a more protective passive film and it can be predicted that it will show higher resistance to SCC. With PbO addition in all solution studied (pH 4, pH 10, Cl- containing pH 4), alloy 690TT showed decreased repassivation rate. So it can be predict that PbO addition lower the resistance of SCC of steam generator tune material. Subject 2 - SG wear testing of tube and support materials has been conducted at various load and sliding amplitude in air environment. The results showed effect of normal load and sliding amplitude on SG tube wear damage. It was also shown that, for predominantly sliding motion, the SG wear coefficient of work-rate model is lower for Inconel 690TT compared with inconel 600MA. SG tube wear data show that, for work-rates ranging from 4 to 25mW, average tube wear coefficient of 43.76{approx}54.05 X 10{sup 15} Pa{sup -1} for Inconel 600MA and 26.88{approx}33.94 X 10{sup -15} Pa{sup 1} for Inconel 690TT against 405 and 409 stainless steels.

  19. Fuel assembly for a nuclear reactor

    International Nuclear Information System (INIS)

    Gjertsen, R.K.; Tower, S.N.; Huckestein, E.A.

    1982-01-01

    A fuel assembly for a nuclear reactor comprises a 5x5 array of guide tubes in a generally 20x20 array of fuel elements, the guide tubes being arranged to accommodate either control rods or water displacer rods. The fuel assembly has top and bottom Inconel (Registered Trade Mark) grids and intermediate Zircaloy grids in engagement with the guide tubes and supporting the fuel elements and guide tubes while allowing flow of reactor coolant through the assembly. (author)

  20. Advanced Integrated TPS and Non Equilibrium Chemistry Instrumentation

    Science.gov (United States)

    2007-06-01

    cap sensors are visible in the rear region). It consists of a SiC tube that provides the optical path, an inconel flange and the lens system made of... salicylate coating on the quarz window which lies in front of the detector. The COMPARE radiometer is proposed to be mounted inside a deep cavity with a SiC...planned using the numerical methods developed at IRS [46]. For the qualification of the experiment, emission spectroscopy can be used. Fig. 69