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Sample records for alloy grain refined

  1. Grain refinement of aluminum and its alloys

    International Nuclear Information System (INIS)

    Zaid, A.I.O.

    2001-01-01

    Grain refinement of aluminum and its alloys by the binary Al-Ti and Ternary Al-Ti-B master alloys is reviewed and discussed. The importance of grain refining to the cast industry and the parameters affecting it are presented and discussed. These include parameters related to the cast, parameters related to the grain refining alloy and parameters related to the process. The different mechanisms, suggested in the literature for the process of grain refining are presented and discussed, from which it is found that although the mechanism of refining by the binary Al-Ti is well established the mechanism of grain refining by the ternary Al-Ti-B is still a controversial matter and some research work is still needed in this area. The effect of the addition of other alloying elements in the presence of the grain refiner on the grain refining efficiency is also reviewed and discussed. It is found that some elements e.g. V, Mo, C improves the grain refining efficiency, whereas other elements e.g. Cr, Zr, Ta poisons the grain refinement. Based on the parameters affecting the grain refinement and its mechanism, a criterion for selection of the optimum grain refiner is forwarded and discussed. (author)

  2. Grain refinement of zinc-aluminium alloys

    International Nuclear Information System (INIS)

    Zaid, A.I.O.

    2006-01-01

    It is now well-established that the structure of the zinc-aluminum die casting alloys can be modified by the binary Al-Ti or the ternary Al-Ti-B master alloys. in this paper, grain refinement of zinc-aluminum alloys by rare earth materials is reviewed and discussed. The importance of grain refining of these alloys and parameters affecting it are presented and discussed. These include parameters related to the Zn-Al alloys cast, parameters related to the grain refining elements or alloys and parameters related to the process. The effect of addition of other alloying elements e.g. Zr either alone or in the presence of the main grain refiners Ti or Ti + B on the grain refining efficiency is also reviewed and discussed. Furthermore, based on the grain refinement and the parameters affecting it, a criterion for selection of the optimum grain refiner is suggested. Finally, the recent research work on the effect of grain refiners on the mechanical behaviour, impact strength, wear resistance, and fatigue life of these alloys are presented and discussed. (author)

  3. Grain refinement mechanism in A3003 alloy

    International Nuclear Information System (INIS)

    Cho, Hoon; Shin, Je-Sik; Lee, Byoung-Soo; Jo, Hyung-Ho

    2009-01-01

    In the present study, in order to find out an grain refinement mechanism, 0.1wt.% Al-10wt.%Ti master alloy was added into A3003 alloy melt contained in graphite crucible and in alumina crucible, and then the melt holding time at 750 deg. C was systematically changed from 1 min up to 120 min. It is interesting to note that the grain refinement and fading phenomena remarkably depend on the crucible material. The fading effect in the specimens using alumina crucible can be explained as the result of TiAl 3 phase dissolution into molten aluminium matrix. In the specimens using graphite crucible, the grain refinement was occurred gradually with increasing holding time. It was suggest that the continuous grain refinement is due to transition of refinement mechanism from TiAl 3 phase to TiC phase. It can be mentioned that the TiC formed from titanium and carbon solute in the aluminium melt, which came from the Al-10Ti alloy and the graphite crucible.

  4. Grain Refinement of Permanent Mold Cast Copper Base Alloys

    Energy Technology Data Exchange (ETDEWEB)

    M.Sadayappan; J.P.Thomson; M.Elboujdaini; G.Ping Gu; M. Sahoo

    2005-04-01

    Grain refinement is a well established process for many cast and wrought alloys. The mechanical properties of various alloys could be enhanced by reducing the grain size. Refinement is also known to improve casting characteristics such as fluidity and hot tearing. Grain refinement of copper-base alloys is not widely used, especially in sand casting process. However, in permanent mold casting of copper alloys it is now common to use grain refinement to counteract the problem of severe hot tearing which also improves the pressure tightness of plumbing components. The mechanism of grain refinement in copper-base alloys is not well understood. The issues to be studied include the effect of minor alloy additions on the microstructure, their interaction with the grain refiner, effect of cooling rate, and loss of grain refinement (fading). In this investigation, efforts were made to explore and understand grain refinement of copper alloys, especially in permanent mold casting conditions.

  5. Grain refinement of AZ31 magnesium alloy by electromagnetic ...

    Indian Academy of Sciences (India)

    Low-frequency electromagnetic field; AZ31 magnesium alloy; Al4C3; grain refinement. Abstract. The effects of electromagnetic stirring and Al4C3 grain refiner on the grain refinement of semicontinuously cast AZ31 magnesium alloy were discussed in this investigation. The results indicate that electromagnetic stirring has an ...

  6. Design of Grain Refiners for Aluminium Alloys

    Science.gov (United States)

    Tronche, A.; Greer, A. L.

    The efficiency of a grain refiner can be quantified as the number of grains per nucleant particle in the solidified product. Even for effective refiners in aluminium, such as Al-5Ti-1B, it is known from experiments that efficiencies are very low, at best 10-3 to 102. It is of interest to explore the reasons for such low values, and to assess the prospects for increased efficiency though design of refiners. Recently it has been shown [1] that a simple recalescence-based model can make quantitative predictions of grain size as a function of refiner addition level, cooling rate and solute content. In the model, the initiation of grains is limited by the free growth from nucleant particles, the size distribution of which is very important. The present work uses this model as the basis for discussing the effect of particle size distribution on grain refiner performance. Larger particles (of TiB2 in the case of present interest) promote greater efficiency, as do narrower size distributions. It is shown that even if the size distribution could be exactly specified, compromises would have to be made to balance efficiency (defined as above) with other desirable characteristics of a refiner.

  7. Grain refining efficiency of Al-Ti-C alloys

    International Nuclear Information System (INIS)

    Birol, Yuecel

    2006-01-01

    The problems associated with boride agglomeration and the poisoning effect of Zr in Zr-bearing alloys have created a big demand for boron-free grain refiners. The potential benefits of TiC as a direct nucleant for aluminium grains have thus generated a great deal of interest in TiC-bearing alloys in recent years. In Al-Ti-C grain refiners commercially available today, Al 3 Ti particles are introduced into the melt along with the TiC particles. Since the latter are claimed to nucleate α-Al directly, it is of great technological interest to see if reducing the Ti:C ratio further, i.e., increasing the C content of the grain refiner, will produce an increase in the grain refining efficiency of these alloys. A series of grain refiner samples with the Ti concentration fixed at 3% and a range of C contents between 0 and 0.75 were obtained by appropriately mixing an experimental Al-3Ti-0.75C alloy with Al-10Ti alloy and commercial purity aluminium. The grain refining efficiency of these grain refiners was assessed to investigate the role of the insoluble TiC and the soluble Al 3 Ti particles. The optimum chemistry for the Al-Ti-C grain refiners was also identified

  8. Grain refining efficiency of Al-Ti-C alloys

    Energy Technology Data Exchange (ETDEWEB)

    Birol, Yuecel [Materials Institute, Marmara Research Center, TUBITAK, 41470 Gebze, Kocaeli (Turkey)]. E-mail: yucel.birol@mam.gov.tr

    2006-09-28

    The problems associated with boride agglomeration and the poisoning effect of Zr in Zr-bearing alloys have created a big demand for boron-free grain refiners. The potential benefits of TiC as a direct nucleant for aluminium grains have thus generated a great deal of interest in TiC-bearing alloys in recent years. In Al-Ti-C grain refiners commercially available today, Al{sub 3}Ti particles are introduced into the melt along with the TiC particles. Since the latter are claimed to nucleate {alpha}-Al directly, it is of great technological interest to see if reducing the Ti:C ratio further, i.e., increasing the C content of the grain refiner, will produce an increase in the grain refining efficiency of these alloys. A series of grain refiner samples with the Ti concentration fixed at 3% and a range of C contents between 0 and 0.75 were obtained by appropriately mixing an experimental Al-3Ti-0.75C alloy with Al-10Ti alloy and commercial purity aluminium. The grain refining efficiency of these grain refiners was assessed to investigate the role of the insoluble TiC and the soluble Al{sub 3}Ti particles. The optimum chemistry for the Al-Ti-C grain refiners was also identified.

  9. Development of an efficient grain refiner for Al-7Si alloy

    Energy Technology Data Exchange (ETDEWEB)

    Kori, S.A.; Murty, B.S.; Chakraborty, M. [Indian Inst. of Technol., Kharagpur (India). Dept. of Metall. and Mater. Eng.

    2000-03-15

    The response of Al-7Si alloy towards grain refinement by Al-Ti-B master alloys (with different Ti-B ratios) at different addition levels has been studied in detail. The results indicate that high B-containing master alloys are powerful grain refiners when compared to conventional grain refiners like Al-5Ti-lB master alloys. In the present study, indigenously developed master alloys have been used for the grain refinement of alloys Al-7Si and LM-25. Significant improvements in mechanical properties have been obtained with a combination of grain refiner and Sr as modifier. (orig.)

  10. Grain refinement of an AZ63B magnesium alloy by an Al-1C master alloy

    Energy Technology Data Exchange (ETDEWEB)

    Yichuan Pan; Xiangfa Liu; Hua Yang [The Key Lab. of Liquid Structure and Heredity of Materials, Shandong Univ., Jinan (China)

    2005-12-01

    In order to develop a refiner of Mg-Al alloys, an Al-1C (in wt.%) master alloy was synthesized using a casting method. The microstructure and grain-refining performance of the Al-1C master alloy were investigated using X-ray diffraction (XRD), electron probe microanalysis (EPMA) and a grain-refining test. The microstructure of the Al-1C master alloy is composed of {alpha}-Al solid solution, Al{sub 4}C{sub 3} particles, and graphite phases. After grain refinement of AZ63B alloy by the Al-1C master alloy, the mean grain size reached a limit when 2 wt.% Al-C master alloy was added at 800 C and held for 20 min in the melt before casting. The minimum mean grain size is approximately 48 {mu}m at the one-half radius of the ingot and is about 17% of that of the unrefined alloy. The Al-1C master alloy results in better grain refinement than C{sub 2}Cl{sub 6} and MgCO{sub 3} carbon-containing refiners. (orig.)

  11. Influence of boron addition on the grain refinement and mechanical properties of AZ91 Mg alloy

    International Nuclear Information System (INIS)

    Suresh, M.; Srinivasan, A.; Ravi, K.R.; Pillai, U.T.S.; Pai, B.C.

    2009-01-01

    This article reports the effect of boron addition on the grain refinement efficiency and mechanical properties of AZ91 magnesium alloy. The results show that the addition of boron in the form of Al-4B master alloy, significantly refines the grain size of AZ91 alloy. This refinement is due to the presence of AlB 2 particles, which act as potential nucleants for Mg grains. Improved mechanical properties are obtained with the addition of boron due to the finer grains.

  12. Grain Refinement of Commercial EC Grade 1070 Aluminium Alloy for Electrical Application

    OpenAIRE

    Hassanabadi, Massoud

    2015-01-01

    The aluminium alloys for electrical conductivity applications are generally not grain refinedsince the addition of grain refiners drops the electrical conductivity by introducing impuritiesinto the melt. Non-grain refined aluminium may lead to bar fracture and cracks during themetalworking process. The present study focuses to find an optimum balance between the grain refiner addition andthe electrical conductivity of commercial EC grade 1070 aluminium alloy for electricalapplication. In orde...

  13. Potency of high-intensity ultrasonic treatment for grain refinement of magnesium alloys

    International Nuclear Information System (INIS)

    Ramirez, A.; Qian Ma; Davis, B.; Wilks, T.; StJohn, D.H.

    2008-01-01

    High-intensity ultrasonic treatment (UT) for grain refinement of magnesium alloys has been investigated using a novel theoretical approach in order to better understand its grain-refining potential and the mechanism of nucleation. The process demonstrated significantly superior grain-refining potency to carbon inoculation for Al-containing magnesium alloys but inferior potency to zirconium for Al-free alloys. Details revealed by applying the theoretical approach to ultrasonic grain refinement provide new clues to understanding the mechanism of grain nucleation by UT

  14. Influence of Alloy and Solidification Parameters on Grain Refinement in Aluminum Weld Metal due to Inoculation

    Energy Technology Data Exchange (ETDEWEB)

    Schempp, Philipp [BAM, Germany; Tang, Z. [BIAS, Germany; Cross, Carl E. [Los Alamos National Laboratory; Seefeld, T. [BIAS, Germany; Pittner, A. [BAM, Germany; Rethmeier, M. [BAM, Germany

    2012-06-28

    The goals are: (1) Establish how much Ti/B grain refiner is need to completely refine aluminum weld metal for different alloys and different welding conditions; (2) Characterize how alloy composition and solidification parameters affect weld metal grain refinement; and (3) Apply relevant theory to understand observed behavior. Conclusions are: (1) additions of Ti/B grain refiner to weld metal in Alloys 1050, 5083, and 6082 resulted in significant grain refinement; (2) grain refinement was more effective in GTAW than LBW, resulting in finer grains at lower Ti content - reason is limited time available for equiaxed grain growth in LBW (inability to occlude columnar grain growth); (3) welding travel speed did not markedly affect grain size within GTAW and LBW clusters; and (4) application of Hunt CET analysis showed experimental G to be on the order of the critical G{sub CET}; G{sub CET} was consistently higher for GTAW than for LBW.

  15. Current research progress in grain refinement of cast magnesium alloys: A review article

    International Nuclear Information System (INIS)

    Ali, Yahia; Qiu, Dong; Jiang, Bin; Pan, Fusheng; Zhang, Ming-Xing

    2015-01-01

    Grain refinement of cast magnesium alloys, particularly in magnesium–aluminium (Mg–Al) based alloys, has been an active research topic in the past two decades, because it has been considered as one of the most effective approaches to simultaneously increase the strength, ductility and formability. The development of new grain refiners was normally based on the theories/models that were established through comprehensive and considerable studies of grain refinement in cast Al alloys. Generally, grain refinement in cast Al can be achieved through either inoculation treatment, which is a process of adding, or in situ forming, foreign particles to promote heterogeneous nucleation rate, or restricting grain growth by controlling the constitutional supercooling or both. But, the concrete and tangible grain refinement mechanism in cast metals is still not fully understood and there are a number of controversies. Therefore, most of the new developed grain refiners for Mg–Al based alloys are not as efficient as the commercially available ones, such as zirconium in non-Al containing Mg alloys. To facilitate the research in grain refinement of cast magnesium alloys, this review starts with highlighting the theoretical aspects of grain refinement in cast metals, followed by reviewing the latest research progress in grain refinement of magnesium alloys in terms of the solute effect and potent nucleants

  16. Current research progress in grain refinement of cast magnesium alloys: A review article

    Energy Technology Data Exchange (ETDEWEB)

    Ali, Yahia; Qiu, Dong [School of Mechanical and Mining Engineering, University of Queensland, St Lucia, QLD 4072 (Australia); Jiang, Bin; Pan, Fusheng [College of Materials Science and Engineering, Chongqing University, Chongqing 400030 (China); Zhang, Ming-Xing, E-mail: Mingxing.Zhang@uq.edu.au [School of Mechanical and Mining Engineering, University of Queensland, St Lucia, QLD 4072 (Australia)

    2015-01-15

    Grain refinement of cast magnesium alloys, particularly in magnesium–aluminium (Mg–Al) based alloys, has been an active research topic in the past two decades, because it has been considered as one of the most effective approaches to simultaneously increase the strength, ductility and formability. The development of new grain refiners was normally based on the theories/models that were established through comprehensive and considerable studies of grain refinement in cast Al alloys. Generally, grain refinement in cast Al can be achieved through either inoculation treatment, which is a process of adding, or in situ forming, foreign particles to promote heterogeneous nucleation rate, or restricting grain growth by controlling the constitutional supercooling or both. But, the concrete and tangible grain refinement mechanism in cast metals is still not fully understood and there are a number of controversies. Therefore, most of the new developed grain refiners for Mg–Al based alloys are not as efficient as the commercially available ones, such as zirconium in non-Al containing Mg alloys. To facilitate the research in grain refinement of cast magnesium alloys, this review starts with highlighting the theoretical aspects of grain refinement in cast metals, followed by reviewing the latest research progress in grain refinement of magnesium alloys in terms of the solute effect and potent nucleants.

  17. Cavitation-aided grain refinement in aluminium alloys

    NARCIS (Netherlands)

    Atamanenko, T.V.

    2010-01-01

    This thesis deals with grain refinement under the influence of ultrasonic-driven cavitation in aluminium casting processes. Three major goals of this research were: (1) to identify the mechanism of the cavitation-aided grain refinement at different stages of solidification; (2) to reveal the

  18. Grain refinement of 7075Al alloy microstructures by inoculation with Al-Ti-B master alloy

    Science.gov (United States)

    Hotea, V.; Juhasz, J.; Cadar, F.

    2017-05-01

    This paper aims to bring some clarification on grain refinement and modification of high strength alloys used in aerospace technique. In this work it was taken into account 7075 Al alloy, and the melt treatment was carried out by placing in the form of master alloy wire ternary AlTiB the casting trough at 730°C. The morphology of the resulting microstructures was characterized by optical microscopy. Micrographs unfinished and finished with pre-alloy containing ternary Al5Ti1B evidence fine crystals, crystal containing no columnar structure and highlights the size of the dendrites, and intermetallic phases occurring at grain boundaries in Al-Zn-Mg-Cu alloy. It has been found that these intermetallic compounds are MgZn2 type. AlTiB master alloys finishing ensures a fine eutectic structure, which determines the properties of hardware and improving the mechanical properties of aluminum alloys used in aeronautical engineering.

  19. Effect of grain refinement on the fluidity of two commercial Al-Si foundry alloys

    Science.gov (United States)

    Dahle, A. K.; Tøndel, P. A.; Paradies, C. J.; Arnberg, L.

    1996-08-01

    The effect of grain refinement on the fluidity of AlSi7Mg and AlSi11Mg has been investigated by spiral tests. Two different types of grain refiners have been evaluated. An AlTi5Bl master alloy was added to different Ti contents. Since the commercial alloys had a high initial content of titanium, model alloys were made to investigate the fluidity at low grain refiner additions. Commercial alloys grain refined only by boron additions have also been investigated. The results from the fluidity measurements have been verified by measuring the dendrite coherency point of the different cast alloys. Although different, the two methods show similar trends. The spirals from each fraction grain refiner cast were subsequently investigated metallographically at the tip of the spirals and at a reference point a distance behind, but no obvious difference in structure was observed. For both alloys, an increase in fluidity is observed as the content of grain refiner increases above 0.12 pct Ti, while the fluidity is impaired with increased grain refinement below 0.12 pct Ti. The alloys grain refined with ~0.015 pct B show the highest fraction solid at dendrite coherency, the smallest grain size, and the best fluidity.

  20. Development of an efficient grain refiner for Al-7Si alloy and its modification with strontium

    Energy Technology Data Exchange (ETDEWEB)

    Kori, S.A.; Murty, B.S.; Chakraborty, M. [Indian Inst. of Technol., Kharagpur (India). Dept. of Metall. and Mater. Eng.

    2000-05-15

    The grain refining response of Al and Al-7Si alloy has been studied with various Al-Ti, Al-B and Al-Ti-B master alloys at different addition levels. The results show that Al-B and B rich Al-Ti-B master alloys cannot grain refine Al, while they are efficient grain refiners to Al-7Si alloy. The level of grain refinement saturates after 0.03% of Ti or B for most of the master alloys studied both at short and long holding times. The grain refining efficiency of some elements other than Ti and B on Al-7Si alloy has also been studied. Interestingly, all the elements studied (B, Cr, Fe, Mg, Ni, Ti and Zr) have resulted in some grain refinement of Al-7Si alloy at short holding time and have shown fading/poisoning on long holding, which increased in the order of B (no poisoning), Ti, Cr, Ni, Fe, Mg, Zr. Sr (0.02%) has been found to provide complete modification of the eutectic in Al-7Si alloy within 2 min, which is not lost even after long holding up to 120 min. Significant improvements in the mechanical properties have been obtained by a combination of grain refinement and modification to an extent that was not possible by either of them alone. (orig.)

  1. Effect of strontium on the grain refining efficiency of Mg-3Al alloy refined by carbon inoculation

    International Nuclear Information System (INIS)

    Du Jun; Yang Jian; Kuwabara, Mamoru; Li Wenfang; Peng Jihua

    2009-01-01

    The effect of Sr on the grain refining efficiency of the Mg-3Al alloy refined by carbon inoculation has been investigated in the present study. A significant grain refinement was obtained for the Mg-3Al alloy treated with either 0.2% C or 0.2% Sr. The Al-C-O particles were found in the sample refined by 0.2% C, and the element O should come from reaction between Al 4 C 3 nuclei of Mg grains and water during the process of sample preparation. The grain size of the sample refined by carbon inoculation was further decreased after the combined addition of Sr. The grain size decreased with increasing Sr content. Much higher refining efficiency was obtained when the Sr addition was increased to 0.5%. Sr is an effective element to improve the grain refining efficiency for the Mg-Al alloys refined by carbon inoculation. The number of Al 4 C 3 particles in the sample refined by the combination of carbon and Sr was more than that in the sample refined by only carbon. No Al-C-O-Sr-rich particles were obviously found in the sample refined by the combination of carbon and a little (<0.5%) Sr addition

  2. The Effect of Grain-refinement on Zn-10Al Alloy Damping Properties

    Directory of Open Access Journals (Sweden)

    Piwowarski G.

    2014-12-01

    Full Text Available The paper is devoted to grain-refinement of the medium-aluminium zinc based alloys (MAl-Zn. The system examined was sand cast Zn- 10 wt. %. Al binary alloy (Zn-10Al doped with commercial Al-3 wt. % Ti - 0.15 wt. % C grain refiner (Al-3Ti-0.15C GR. Basing on the measured attenuation coefficient of ultrasonic wave it was stated that together with significantly increased structure fineness damping decreases only by about 10 - 20%. The following examinations should establish the influence of the mentioned grain-refinement on strength and ductility of MAl-Zn cast alloys.

  3. Microstructure and grain refining performance of melt-spun Al-5Ti-1B master alloy

    International Nuclear Information System (INIS)

    Zhang Zhonghua; Bian Xiufang; Wang Yan; Liu Xiangfa

    2003-01-01

    In the present work, the microstructure and grain refining performance of the melt-spun Al-5Ti-1B (wt%) master alloy have been investigated, using X-ray diffraction (XRD), scanning electron microscopy (SEM), transmission electron microscopy (TEM), differential scanning calorimetry (DSC), and grain refining tests. It has been found that the microstructure of the melt-spun Al-5Ti-1B master alloy is mainly composed of two phases: metastable, supersaturated α-Al solid solution and uniformly dispersed TiB 2 particles, quite different from that of the rod-like alloy consisting of three phases: α-Al, blocky TiAl 3 , and clusters of TiB 2 particles. Quenching temperatures and wheel speeds (cooling rates), however, have no obvious effect on the microstructure of the melt-spun Al-5Ti-1B alloy. Grain refining tests show that rapid solidification has a significant effect on the grain refining performance of Al-5Ti-1B alloy and leads to the great increase of nucleation rate of the alloy. Nevertheless, the melt-spun Al-5Ti-1B master alloy prepared at different wheel speeds and quenching temperatures possesses the similar grain refining performance. The reasons for the microstructure formation and the improvement of the grain refining performance of the melt-spun Al-5Ti-1B master alloy have been also discussed

  4. Effects and mechanisms of grain refinement in aluminium alloys

    Indian Academy of Sciences (India)

    Unknown

    subject of intensive research. Lately the solute effect i.e. the effect of dissolved titanium on grain refinement, ... critical nucleus size for survival is given by r* h omogeneous . 2 v. sL ..... Therefore, it tries to explain how the borides could slow the ...

  5. The influence of alloying elements in aluminium on the grain refinement with ALTI5B1

    Directory of Open Access Journals (Sweden)

    Naglič I.

    2009-07-01

    Full Text Available This work deals with the influence of alloying elements in aluminium on the grain refinement with various additions of AlTi5B1. Grain-refinement tests were made at a cooling rate of 15 °C/s. The results revealed that in both aluminium and an Al-Fe alloy the grain size decreases with increasing additions of the AlTi5B1 grain refiner. We found that for the same boron content the grain size was smaller in the case of the Al-Fe alloy. The difference in the grain sizes for the same content of boron was approximately 15 μm; this is considerably smaller than the difference between the grain sizes in samples with the same difference of growth-restricting factor made at slower cooling rates.

  6. The effect of grain refinement and silicon content on grain formation in hypoeutectic Al-Si alloys

    Energy Technology Data Exchange (ETDEWEB)

    Lee, Y.C.; Dahle, A.K.; StJohn, D.H.; Hutt, J.E.C. [Queensland Univ., Brisbane (Australia). Dept. of Mining, Minerals and Mater. Eng.

    1999-01-15

    The effect of increasing the amount of added grain refiner on grain size and morphology has been investigated for a range of hypoeutectic Al-Si alloys. The results show a transition in grain size at a silicon concentration of about 3 wt% in unrefined alloys; the grain size decreasing with silicon content before the transition, and increasing beyond the transition point. A change in morphology also occurs with increased silicon content. The addition of grain refiner leads to greater refinement for silicon contents below the transition point than for those contents above the transition point, while the transition point seems to remain unchanged. The slope of the grain size versus silicon content curve after the transition seems to be unaffected by the degree of grain refinement. The results are related to the competitive processes of nucleation and constitutional effects during growth and their impact on nucleation kinetics. (orig.) 13 refs.

  7. A new approach to grain refinement of an Mg-Li-Al cast alloy

    International Nuclear Information System (INIS)

    Jiang, B.; Qiu, D.; Zhang, M.-X.; Ding, P.D.; Gao, L.

    2010-01-01

    Crystallographic calculation based on the edge-to-edge matching model predicted that both TiB 2 and Al 3 Ti intermetallic compounds have strong potential to be effective grain refiners for β phase in the Mg-14Li-1Al alloy due to the small atomic matching misfit across the interface between the compounds and β phase. Experimental results showed that addition of 1.25 wt%Al-5Ti-1B master alloy reduced grain size of β phase in the alloy from 1750 to 500 μm. The possible grain refining mechanisms were also discussed.

  8. Effect of Al on Grain Refinement and Mechanical Properties of Mg-3Nd Casting Alloy

    Science.gov (United States)

    Wang, Lei; Feng, Yicheng; Wang, Liping; Chen, Yanhong; Guo, Erjun

    2018-05-01

    The effect of Al on the grain refinement and mechanical properties of as-cast Mg-3Nd alloy was investigated systematically by a series of microstructural analysis, solidification analysis and tensile tests. The results show that Al has an obvious refining effect on the as-cast Mg-3Nd alloy. With increasing Al content, the grain size of the as-cast Mg-3Nd alloy decreases firstly, then increases slightly after the Al content reaching 3 wt.%, and the minimum grain size of the Mg-3Nd alloy is 48 ± 4.0 μm. The refining mechanism can be attributed to the formation of Al2Nd particles, which play an important role in the heterogeneous nucleation. The strength and elongation of the Mg-3Nd alloy refined by Al also increase with increasing Al content and slightly decrease when the Al content is more than 3 wt.%, and the strengthening mechanism is attributed to the grain refinement as well as dispersed intermetallic particles. Furthermore, the microstructural thermal stability of the Mg-3Nd-3Al alloy is higher than that of the Mg-3Nd-0.5Zr alloy. Overall, the Mg-3Nd alloy with Al addition is a novel alloy with wide and potential application prospects.

  9. Grain refinement of Aluminium alloys using friction stir processing

    International Nuclear Information System (INIS)

    Khraisheh, M.

    2004-01-01

    Full text.Friction Stir Processing (FSP) is a new advanced material processing technique used to refine and homogenize the microstructure of sheet metals. FSP is a solid state processing technique that uses a rapidly rotating non-consumable high strength tool steel pin that extends from a cylindrical shoulder. The rotating pin is forced with a predetermined load into the work piece and moved along with the work pieces, while the rotating pin deforms and stirs the locally heated material. It is a hot working process in which a large amount of deformation is imparted to the sheet. FS processed zone is characterized by dynamic recrystallization which results in grain refinement . this promising emerging process needs further investigations to develop optimum process parameters to produce the desired microstructure. In this work, we present preliminary results on the effects of rotational and translational speeds on grain refinement of AA5052. Under certain processing conditions, sub-micron grain structure was produced using this technique

  10. Microstructures and Grain Refinement of Additive-Manufactured Ti- xW Alloys

    Science.gov (United States)

    Mendoza, Michael Y.; Samimi, Peyman; Brice, David A.; Martin, Brian W.; Rolchigo, Matt R.; LeSar, Richard; Collins, Peter C.

    2017-07-01

    It is necessary to better understand the composition-processing-microstructure relationships that exist for materials produced by additive manufacturing. To this end, Laser Engineered Net Shaping (LENS™), a type of additive manufacturing, was used to produce a compositionally graded titanium binary model alloy system (Ti- xW specimen (0 ≤ x ≤ 30 wt pct), so that relationships could be made between composition, processing, and the prior beta grain size. Importantly, the thermophysical properties of the Ti- xW, specifically its supercooling parameter ( P) and growth restriction factor ( Q), are such that grain refinement is expected and was observed. The systematic, combinatorial study of this binary system provides an opportunity to assess the mechanisms by which grain refinement occurs in Ti-based alloys in general, and for additive manufacturing in particular. The operating mechanisms that govern the relationship between composition and grain size are interpreted using a model originally developed for aluminum and magnesium alloys and subsequently applied for titanium alloys. The prior beta grain factor observed and the interpretations of their correlations indicate that tungsten is a good grain refiner and such models are valid to explain the grain-refinement process. By extension, other binary elements or higher order alloy systems with similar thermophysical properties should exhibit similar grain refinement.

  11. Grain refinement of permanent mold cast copper base alloys. Final report

    Energy Technology Data Exchange (ETDEWEB)

    Sadayappan, M.; Thomson, J. P.; Elboujdaini, M.; Gu, G. Ping; Sahoo, M.

    2004-04-29

    Grain refinement behavior of copper alloys cast in permanent molds was investigated. This is one of the least studied subjects in copper alloy castings. Grain refinement is not widely practiced for leaded copper alloys cast in sand molds. Aluminum bronzes and high strength yellow brasses, cast in sand and permanent molds, were usually fine grained due to the presence of more than 2% iron. Grain refinement of the most common permanent mold casting alloys, leaded yellow brass and its lead-free replacement EnviroBrass III, is not universally accepted due to the perceived problem of hard spots in finished castings and for the same reason these alloys contain very low amounts of iron. The yellow brasses and Cu-Si alloys are gaining popularity in North America due to their low lead content and amenability for permanent mold casting. These alloys are prone to hot tearing in permanent mold casting. Grain refinement is one of the solutions for reducing this problem. However, to use this technique it is necessary to understand the mechanism of grain refinement and other issues involved in the process. The following issues were studied during this three year project funded by the US Department of Energy and the copper casting industry: (1) Effect of alloying additions on the grain size of Cu-Zn alloys and their interaction with grain refiners; (2) Effect of two grain refining elements, boron and zirconium, on the grain size of four copper alloys, yellow brass, EnviroBrass II, silicon brass and silicon bronze and the duration of their effect (fading); (3) Prediction of grain refinement using cooling curve analysis and use of this method as an on-line quality control tool; (4) Hard spot formation in yellow brass and EnviroBrass due to grain refinement; (5) Corrosion resistance of the grain refined alloys; (6) Transfer the technology to permanent mold casting foundries; It was found that alloying elements such as tin and zinc do not change the grain size of Cu-Zn alloys

  12. Strobloy — The New Combined Grain Refiner and Modifier for Hypoeutectic AlSi Foundry Alloys

    Science.gov (United States)

    Bondhus, Eivind; Sagstad, Trond

    Hydelko presents a new combination alloy for use in hypoeuctectic aluminium silicon foundry alloys. Strobloy simplifies today's addition practice of grain refiner and modifier by reducing the number of additions from two to one. Strobloy is a combination product between the well-established TiBloy, and strontium. The alloy contains nucleating particles in the form of the mixed boride (Al, Ti)B2, which is beneficial regarding settling and grain refining efficiency. Strontium is present as fast-dissolving AL4Sr particles. Trials carried out indicate that Strobloy shows very good performance compared to separate additions of TiBloy/AlTi5B1 and AlSr master alloy. The grain refining efficiency and modification level is the same or better. This paper displays results collected from tests done with different strontium levels in an A356 alloy. Comparisons to separate additions of TiBloy and AlSr are presented.

  13. Grain refining of Al-4.5Cu alloy by adding an Al-30TiC master alloy

    Energy Technology Data Exchange (ETDEWEB)

    Sato, Kazuaki [Toyota Motor Corp., Shizuoka (Japan). Materials Engineering Div. III; Flemings, M.C. [Massachusetts Inst. of Tech., Cambridge, MA (United States). Dept. of Materials Science and Engineering

    1998-06-01

    A particulate Al-30 wt pct TiC composite was employed as a grain refiner for the Al-4.5 wt pct Cu alloy. The composite contains submicron TiC particles. The addition of the TiC grain refiner to the metal alloy in the amount of 0.1 Ti wt pct effected a remarkable reduction in the average grain size in Al-4.5 wt pct Cu alloy castings. With the content of over 0.2 Ti wt pct, the grain refiner maintained its refining effectiveness even after a 3,600-second holding time at 973 K. The TiC particles in the resulting castings were free of interfacial phases. It is concluded that the TiC are the nucleating agents and that they are resistant to the fading effect encountered with most grain refiners.

  14. Effects of grain refinement on the rheological behaviors of semisolid hypoeutectic Al-Si alloys

    International Nuclear Information System (INIS)

    Yan, M.; Luo, W.

    2007-01-01

    The paper experimentally investigated the effects of grain refinement on the rheological response of Al and hypoeutectic Al-Si alloys. Selected refiners included K 2 TiF 6 , K 2 TiF 6 plus graphite and Al-5Ti-B. The apparent viscosity of semisolid Al alloys was measured during solidification. Samples at different solid fractions were quenched to observe the microstructure. It was found that grain refinement drastically lowered the apparent viscosity of Al-Si alloys. Among selected refiners, the effect of Al-5Ti-B was the best. The effect of K 2 TiF 6 plus graphite was better than that of K 2 TiF 6 . Silicon contents in Al alloys affected the apparent viscosity. With increasing silicon content the apparent viscosity decreased, resulted from promotion of silicon to both refining effects of titanium and boron

  15. The Generation of AlmFe in Dilute Aluminium Alloys with Different Grain Refining Additions

    Science.gov (United States)

    Meredith, M. W.; Greer, A. L.; Evans, P. V.; Hamerton, R. G.

    Al13Fe4, Al6Fe and AlmFe are common intermetallics in commercial AA1XXX series Al alloys. Grain-refining additions (based on either Al-Ti-B or Al-Ti-C) are usually added to such alloys during solidification processing to aid the grain structure development. They also influence the favoured intermetallic and, hence, can affect the materials' properties. This work simulates commercial casting practices in an attempt to determine the mechanisms by which one intermetallic phase is favoured over another by the introduction of grain-refining additions. Directional solidification experiments on Al-0.3wt.%Fe-0.15wt.%Si with and without grain refiner are conducted using Bridgman apparatus. The type, amount and effectiveness of the grain-refining additions are altered and the resulting intermetallic phase selection followed. The materials are characterised using optical microscopy, scanning electron microscopy and X-ray diffraction. AlmFe is seen to form when Al-Ti-B grain-refiner is introduced but only when the refinement is successful; reducing the effectiveness of the refiner led to Al6Fe forming under all conditions. Al-Ti-C refiners are seen to promote AlmFe at lower solidification velocities than when Al-Ti-B was used even though the grain structure was not as refined. These trends can be explained within existing eutectic theory, by considering growth undercooling.

  16. Role of manganese on the grain refining efficiency of AZ91D magnesium alloy refined by Al4C3

    International Nuclear Information System (INIS)

    Liu Shengfa; Zhang Yuan; Han Hui

    2010-01-01

    A novel Mg-50% Al 4 C 3 (hereafter in wt.%) master alloy has been developed by powder in situ synthesis process, the role of manganese on the grain refining efficiency of AZ91D magnesium alloy refined by this master alloy has been investigated. X-ray diffraction (XRD) and energy dispersive X-ray spectroscopy (EDS) results show the existence of Al 4 C 3 particles in this master alloy. After addition of 0.6% Al 4 C 3 or combined addition of 0.6% Al 4 C 3 and 0.27% Mn, the average grain size of AZ91D decreased dramatically from 360 μm to 210 μm, and from 360 μm to130 μm, respectively. However, no further refinement of grain size was achieved with additional amount of Mn exceeding 0.27% for AZ91D alloy refined by 0.6% Al 4 C 3 in the present investigation. Al-C-O-Mn-Fe-rich intermetallic particles with an Al-C-O-rich coating film, often observed in the central region of magnesium grains of the AZ91D alloy treated by the combination of Al 4 C 3 and Mn, are proposed to be the potent nucleating substrates for primary α-Mg.

  17. Grain refining mechanism of Al-containing Mg alloys with the addition of Mn-Al alloys

    International Nuclear Information System (INIS)

    Qin, Gaowu W.; Ren Yuping; Huang Wei; Li Song; Pei Wenli

    2010-01-01

    Graphical abstract: Display Omitted Research highlights: The ε-AlMn phase acts as the heterogeneous nucleus of α-Mg phase during the solidification of the AZ31 Mg alloy, not the γ-Al 8 Mn 5 phase. The grain refinement effect is very clear with the addition of only 0.5 wt% Mn-28Al alloy (pure ε-AlMn). The grain refinement does not deteriorate up to the holding time of 60 min at 740 o C. - Abstract: The effect of manganese on grain refinement of Al-containing AZ31 Mg alloy has been investigated by designing a series of Mn-Al alloys composed of either pure ε-AlMn, γ 2 -Al 8 Mn 5 or both of them using optical microscopy and X-ray diffraction. It is experimentally clarified that the grain refinement of the AZ31 Mg alloy is due to the existence of the ε-AlMn phase in the Mn-Al alloys, not the γ 2 -Al 8 Mn 5 phase. The grain size of AZ31 Mg alloy is about 91 μm without any addition of Mn-Al alloys, but remarkably decreases to ∼55 μm with the addition of either Mn-34 wt% Al or Mn-28 wt% Al. With a minor addition of 0.5 wt% Mn-28Al alloy, the grain size of AZ31 alloy decreases to ∼53 μm, and the Mn-28Al alloy can be active as grain refiner for holding time up to 60 min for the melt AZ31 alloy at 750 o C.

  18. Grain refining mechanism of Al-containing Mg alloys with the addition of Mn-Al alloys

    Energy Technology Data Exchange (ETDEWEB)

    Qin, Gaowu W., E-mail: qingw@smm.neu.edu.c [Key Laboratory for Anisotropy and Texture of Materials (Ministry of Education), Northeastern University, Wenhu Road 3-11, Heping District, Shenyang 110004, Liaoning Province (China); Ren Yuping; Huang Wei; Li Song; Pei Wenli [Key Laboratory for Anisotropy and Texture of Materials (Ministry of Education), Northeastern University, Wenhu Road 3-11, Heping District, Shenyang 110004, Liaoning Province (China)

    2010-10-08

    Graphical abstract: Display Omitted Research highlights: The {epsilon}-AlMn phase acts as the heterogeneous nucleus of {alpha}-Mg phase during the solidification of the AZ31 Mg alloy, not the {gamma}-Al{sub 8}Mn{sub 5} phase. The grain refinement effect is very clear with the addition of only 0.5 wt% Mn-28Al alloy (pure {epsilon}-AlMn). The grain refinement does not deteriorate up to the holding time of 60 min at 740 {sup o}C. - Abstract: The effect of manganese on grain refinement of Al-containing AZ31 Mg alloy has been investigated by designing a series of Mn-Al alloys composed of either pure {epsilon}-AlMn, {gamma}{sub 2}-Al{sub 8}Mn{sub 5} or both of them using optical microscopy and X-ray diffraction. It is experimentally clarified that the grain refinement of the AZ31 Mg alloy is due to the existence of the {epsilon}-AlMn phase in the Mn-Al alloys, not the {gamma}{sub 2}-Al{sub 8}Mn{sub 5} phase. The grain size of AZ31 Mg alloy is about 91 {mu}m without any addition of Mn-Al alloys, but remarkably decreases to {approx}55 {mu}m with the addition of either Mn-34 wt% Al or Mn-28 wt% Al. With a minor addition of 0.5 wt% Mn-28Al alloy, the grain size of AZ31 alloy decreases to {approx}53 {mu}m, and the Mn-28Al alloy can be active as grain refiner for holding time up to 60 min for the melt AZ31 alloy at 750 {sup o}C.

  19. Microstructure evolution and grain refinement of Ti-6Al-4V alloy by laser shock processing

    Energy Technology Data Exchange (ETDEWEB)

    Ren, X.D., E-mail: renxd@mail.ujs.edu.cn [Department of Mechanical Engineering, Jiangsu University, Zhenjiang, 212013 (China); Research Center of Fluid Machinery Engineering and Technical, Jiangsu University, Zhenjiang, 212013 (China); Zhou, W.F.; Liu, F.F.; Ren, Y.P. [Department of Mechanical Engineering, Jiangsu University, Zhenjiang, 212013 (China); Yuan, S.Q. [Research Center of Fluid Machinery Engineering and Technical, Jiangsu University, Zhenjiang, 212013 (China); Ren, N.F.; Xu, S.D.; Yang, T. [Department of Mechanical Engineering, Jiangsu University, Zhenjiang, 212013 (China)

    2016-02-15

    Graphical abstract: The grain refinement process of Ti-6Al-4V alloy under LSP: (a) LDD in original grains; (b) Dislocations in β phase; (c) DTIs in α phase; (d) DTs transform into DCs; (e) DWs develop into sub-GBs; (f) GR accomplishes. - Highlights: • LSP could repair the surface defects and reduce the surface roughness. • Microstructure evolution of α phase in Ti-6Al-4V alloy processed by LSP is distinct from β phase. • Multidirectional twin intersections and subgrain boundaries are the main mechanism of grain refinement of Ti-6Al-4V alloy. • Grain refinement process of the Ti-6Al-4V alloy was illustrated. - Abstract: Microstructure evolution and grain refinement of Ti-6Al-4V alloy after laser shock processing (LSP) are systematically investigated in this paper. Laser shock waves were induced by a Q-switched Nd:YAG laser system operated with a wave-length of 1064 nm and 10 ns pulse width. The microstructures of LSP samples were characterized by scanning electron microscopy (SEM) and transmission electron microscope (TEM). Present results indicate that the surface hardness of samples subjected to LSP impacts has significantly improved. Multidirectional twin intersections and dislocation movements lead to grain subdivision in α phase with ultra-high plastic deformation. High-density dislocations are found in β phase. Multidirectional twin intersections and division of sub-grain boundaries play an important role in the grain refinement of Ti-6Al-4V alloy under LSP loading conditions.

  20. Application of Al-2La-1B Grain Refiner to Al-10Si-0.3Mg Casting Alloy

    Science.gov (United States)

    Jing, Lijun; Pan, Ye; Lu, Tao; Li, Chenlin; Pi, Jinhong; Sheng, Ningyue

    2018-05-01

    This paper reports the application and microstructure refining effect of an Al-2La-1B grain refiner in Al-10Si-0.3Mg casting alloy. Compared with the traditional Al-5Ti-1B refiner, Al-2La-1B refiner shows better performances on the grain refinement of Al-10Si-0.3Mg alloy. Transmission electron microscopy analysis suggests that the crystallite structure features of LaB6 are beneficial to the heterogeneous nucleation of α-Al grains. Regarding the mechanical performances, tensile properties of Al-10Si-0.3Mg casting alloy are prominently improved, due to the refined microstructures.

  1. Grain Refinement of Freeform Fabricated Ti-6Al-4V Alloy Using Beam/Arc Modulation

    Science.gov (United States)

    Mitzner, Scott; Liu, Stephen; Domack, Marcia S.; Hafley, Robert A.

    2012-01-01

    Grain refinement can significantly improve the mechanical properties of freeform-fabricated Ti-6Al-4V alloy, promoting increased strength and enhanced isotropy compared with coarser grained material. Large beta-grains can lead to a segregated microstructure, in regard to both alpha-phase morphology and alpha-lath orientation. Beam modulation, which has been used in conventional fusion welding to promote grain refinement, is explored in this study for use in additive manufacturing processes including electron beam freeform fabrication (EBF(sup 3)) and gas-tungsten arc (GTA) deposition to alter solidification behavior and produce a refined microstructure. The dynamic molten pool size induced by beam modulation causes rapid heat flow variance and results in a more competitive grain growth environment, reducing grain size. Consequently, improved isotropy and strength can be achieved with relatively small adjustments to deposition parameters.

  2. Weld metal grain refinement of aluminium alloy 5083 through controlled additions of Ti and B

    Energy Technology Data Exchange (ETDEWEB)

    Schempp, Philipp; Rethmeier, Michael [Federal Institute for Materials Research and Testing BAM, Berlin (Germany). Div. ' ' Safety of Joined Components' ' ; Fraunhofer Institute for Production Systems and Design Technology IPK, Berlin (Germany). Dept. ' ' Joining and Coating Technology' ' ; Schwenk, Christopher; Cross, Carl Edward [Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin (Germany)

    2011-07-01

    The refinement of the weld metal grain structure may lead to a significant change in its mechanical properties and in the weldability of the base metal. One possibility to achieve weld metal grain refinement is the inoculation of the weld pool. In this study, it is shown how additions of titanium and boron influence the weld metal grain structure of GTA welds of the aluminium alloy 5083 (Al Mg4.5Mn0.7). For this purpose, inserts consisting of base metal and additions of the master alloy Al Ti5B1 have been cast, deposited in the base metal and fused in a GTA welding process. The increase of the Ti and B content led to a significant decrease of the weld metal mean grain size and to a change in grain shape. The results provide a basis for a more precise definition of the chemical composition of commercial filler wires and rods for aluminium arc welding. (orig.)

  3. Crystallographic study of grain refinement in aluminum alloys using the edge-to-edge matching model

    International Nuclear Information System (INIS)

    Zhang, M.-X.; Kelly, P.M.; Easton, M.A.; Taylor, J.A.

    2005-01-01

    The edge-to-edge matching model for describing the interfacial crystallographic characteristics between two phases that are related by reproducible orientation relationships has been applied to the typical grain refiners in aluminum alloys. Excellent atomic matching between Al 3 Ti nucleating substrates, known to be effective nucleation sites for primary Al, and the Al matrix in both close packed directions and close packed planes containing these directions have been identified. The crystallographic features of the grain refiner and the Al matrix are very consistent with the edge-to-edge matching model. For three other typical grain refiners for Al alloys, TiC (when a = 0.4328 nm), TiB 2 and AlB 2 , the matching only occurs between the close packed directions in both phases and between the second close packed plane of the Al matrix and the second close packed plane of the refiners. According to the model, it is predicted that Al 3 Ti is a more powerful nucleating substrate for Al alloy than TiC, TiB 2 and AlB 2 . This agrees with the previous experimental results. The present work shows that the edge-to-edge matching model has the potential to be a powerful tool in discovering new and more powerful grain refiners for Al alloys

  4. TITANIUM CARBON ALUMINIUM : A NOVEL GRAIN REFINER FOR ALUMINIUM-LITHIUM ALLOYS

    OpenAIRE

    Birch , M.; Cowell , A.

    1987-01-01

    This work explores the possibility of achieving grain size control in aluminium-lithium alloys with the titanium carbon aluminium (TiCAl) master alloys invented at the Technical University of Berlin and developed by London and Scandinavian Metallurgical Co Ltd (LSM). Grain refining tests were conducted on a single batch of 8090 alloy using addition rates of 0.2wt% and 0.4wt% of TiCAl and 3/1 titanium boron aluminium (TiBAl). Other tests using 0.4wt% of binary TiAl gave poor results, showing t...

  5. Grain Refinement and Enhancement of Mechanical Properties of Hot Extruded Rare-Earth Containing Magnesium Alloy

    Directory of Open Access Journals (Sweden)

    Bita Pourbahari

    2017-12-01

    Full Text Available The effects of rare earth addition and hot extrusion process on the grain refinement of magnesium alloy were studied. The as-cast Mg-6Al-1Zn (AZ61 alloy had the average grain size of ~ 64 µm and its microstructure consisted of α-Mg and Mg17Al12 phase. By partial substitution of Al with Gd to reach Mg-4.8Gd-1.2Al-1Zn alloy, it was observed that the Mg17Al12 phase disappeared and two new intermetallic phases, i.e. (Mg,Al3Gd and Al2Gd, were identified. The extrusion process showed significant effects on the shape and size of intermetallics and grain size of the matrix. The grain size of the extruded Mg-6Al-1Zn alloy was refined from 64 µm to 13.4 µm as a result of recrystallization. Regarding the Mg-4.8Gd-1.2Al-1Zn alloy, the grain refinement was much more pronounced, where the extruded grain size has been refined from 698 µm to 2.4 µm (extruded at 385 °C and 1.3 µm (extruded at 320 °C. This was related to the presence of fine and widely dispersed intermetallic phases. Tensile strength and total elongation of extruded alloys were much higher than their as-cast counterparts and the extruded Mg-6Zn-1Al alloy showed magnificent mechanical properties. The latter was related to the absence of intermetallic particles, which act as stress risers.

  6. Summary of structural refinement in hi-silicon aluminium piston alloy with phosphorous as grain refiner

    International Nuclear Information System (INIS)

    Malik, F.A.; Sheikh, S.T.; Choudhry, A.A.

    2003-01-01

    Aluminium Silicon Alloys are extensively used in a wide variety of applications. There are numerous variables in composition, production control, final structure which can influence the mechanical properties of Hi - Silicon Piston alloys. Hypereutectic AlSi alloys develop coarse grain primary silicon crystals, which have a strong negative effect on the tensile strength, the ductility, and the hardness. These crystals slow machining and reduce the tool life considerably. Phosphorous addition produce a fine, evenly spread crystal structure, lamellar structure of the silicon changes into a granular structure. (author)

  7. Grain refinement of cast titanium alloys via trace boron addition

    International Nuclear Information System (INIS)

    Tamirisakandala, S.; Bhat, R.B.; Tiley, J.S.; Miracle, D.B.

    2005-01-01

    The grain size of as-cast Ti-6Al-4V is reduced by about an order of magnitude from 1700 to 200 μm with an addition of 0.1 wt.% boron. A much weaker dependence of reduction in grain size is obtained for boron additions from >0.1% to 1.0%. Similar trends were observed in boron-modified as-cast Ti-6Al-2Sn-4Zr-2Mo-0.1Si

  8. Semi-solid rheocasting of grain refined aluminum alloy 7075

    CSIR Research Space (South Africa)

    Curle, UA

    2010-09-01

    Full Text Available mm×6 mm. Fig.1 shows the whole casting including the runner and the biscuit. A batch of the 7075 alloy was melted in a 20 kg tilting furnace and degassed with argon. A sample was poured and cooled to analyze the starting chemical composition... of the liquid metal by optical emission spectroscopy (Thermo Quantris OES). Thermodynamic properties of the starting alloy were then calculated (Scheil solidification model) with an aluminum thermodynamic database (ProCast 2009.1) using the OES composition...

  9. Casting Porosity-Free Grain Refined Magnesium Alloys

    Energy Technology Data Exchange (ETDEWEB)

    Schwam, David [Case Western Reserve University

    2013-08-12

    The objective of this project was to identify the root causes for micro-porosity in magnesium alloy castings and recommend remedies that can be implemented in production. The findings confirm the key role played by utilizing optimal gating and risering practices in minimizing porosity in magnesium castings. 

  10. Grain refinement of AZ31 magnesium alloy by electromagnetic ...

    Indian Academy of Sciences (India)

    to improve the mechanical properties of magnesium alloys. (Lahaie and Bouchard 2001; ... superheating, carbon inoculation, addition of solute elements ... microscope (SEM) for morphological characterization. 3. Results and ... C. Figures 2(d), (e) and (f) show the ... It is widely appreciated that the microstructure of a casting.

  11. Precipitation behavior and grain refinement of burnishing Al-Zn-Mg alloy

    Directory of Open Access Journals (Sweden)

    Ce Pang

    2018-02-01

    Full Text Available Burnishing is a unique strengthening approach to improve the strength of surface layer and remains the ductility of the interior of metallic materials. In this work, burnishing treatment was employed to improve the surface microstructure of naturally aged Al-Zn-Mg alloys after solid solution. Transmission electron microscopy, high-resolution transmission electron microscopy, X-ray diffraction and nano-indentation were used to characterize the effects of the burnishing on the microstructures of surface layer and Guinier-Preston (GP zones. It was indicated that GP zones uniformly distributed and dispersed in the matrix before burnishing, and the amount of GP zones decreased dramatically after burnishing processing. Additionally, the grains in the surficial layer were refined into nano-crystals with an average grain size of 78 nm. Burnishing treatment not only led to formation of large number of dislocation substructures in the sub-surface and near-matrix surface, but also promoted the precipitation of metastable η' phase at grain boundaries. The synergistic effects of the grain refinement, dislocation multiplication and the precipitation of η' phase strengthen the burnished layer of Al-Zn-Mg alloy. Keywords: Al-Zn-Mg alloy, Burnishing, Nano-crystal, Precipitation, Grain refinement

  12. Grain refinement of AZ91D alloy by intensive melt shearing and its persistence after remelting and isothermal holding

    Directory of Open Access Journals (Sweden)

    Zuo Yubo

    2013-01-01

    Full Text Available Intensive melt shearing has a significant grain refining effect on some light alloys. However, the persistence of the grain refining effect during isothermal holding and remelting is still unclear, although it is very important for the practical application. In this study, intensive melt shearing was achieved in a twin-screw mechanism to investigate its grain refining effect on AZ91D magnesium alloy. The refinement mechanism was discussed and the persistence of grain refinement after remelting and isothermal holding was also studied. A Zeiss imaging system with polarized light was used for quantitative measurement of grain size. The results show that the intensive melt shearing has a significant grain refining effect on AZ91D magnesium alloy. With the application of intensive melt shearing, the grain size of AZ91D magnesium alloy can be reduced from 530 μm (for a typical as-cast microstructure to 170 μm, which is about 70% size reduction. The grain refinement achieved by the intensive melt shearing can be partially kept after isothermal holding and remelting. It is believed that the refinement effect was mainly due to the finer and well dispersed oxide particles formed by high intensive shearing. The smaller size of oxide particles and their slow motion velocity in the sheared melt could make important contributions to the remained grain refinement.

  13. Effect of grain refiner on the tensile and impact properties of Al–Si–Mg cast alloys

    International Nuclear Information System (INIS)

    Samuel, E.; Golbahar, B.; Samuel, A.M.; Doty, H.W.; Valtierra, S.; Samuel, F.H.

    2014-01-01

    The present study aims to investigate the influence of the addition of Ti and B in the form of five different grain refiners/aluminium master alloys (Al–10%Ti, Al–5%Ti–1%B, Al–2.5%Ti–2.5%B, Al–1.7%Ti–1.4%B and Al–4%B) in conjunction with that of Sr (as modifier) added in the form of Al–10%Sr master alloy to A356.2 alloy. Grain refinement of an A356.2 alloy with Ti and B additions in the ranges of 0.02–0.5% and 0.01–0.5%, respectively, was examined using these different types of grain refiners. Strontium additions of 30 and 200 ppm were made. All alloys were T6-heat treated before mechanical testing. Tensile and impact tests were conducted to evaluate the influence of the interaction between grain refiner and modifier on the mechanical properties. The properties were determined for both the as-cast and heat-treated conditions. - Highlights: • Grain refining of 356 alloys using five types of grain refiners. • Interaction between the added grain refiner and amount of modifier used (i.e. 30 or 200ppm Sr). • Role of the added amount of Ti and/or B on the eutectic Si particle characteristics. • Role of Ti/B on the impact toughness of 356 alloys modified with Sr (30 or 200ppm)

  14. Grain Refinement of an Al-2 wt%Cu Alloy by Al3Ti1B Master Alloy and Ultrasonic Treatment

    International Nuclear Information System (INIS)

    Wang, E Q; Wang, G; Dargusch, M S; StJohn, D H; Qian, M; Eskin, D G

    2016-01-01

    Both inoculation by AlTiB master alloys and Ultrasonic Treatment (UT) are effective methods of refining the grain size of aluminium alloys. The present study investigates the influence of UT on the grain refinement of an Al-2 wt% Cu alloy with a range of Al3TilB master alloy additions. When the alloy contains the smallest amount of added master alloy, UT caused significant additional grain refinement compared with that provided by the master alloy only. However, the influence of UT on grain size reduces with increasing addition of the master alloy. Plotting the grain size data versus the inverse of the growth restriction factor (Q) reveals that the application of UT causes both an increase in the number of potentially active nuclei and a decrease in the size of the nucleation free zone due to a reduction in the temperature gradient throughout the melt. Both these factors promote the formation of a fine equiaxed grain structure. (paper)

  15. Property enhancement by grain refinement of zinc-aluminium foundry alloys

    International Nuclear Information System (INIS)

    Krajewski, W K; Piwowarski, G; Krajewski, P K; Greer, A L

    2016-01-01

    Development of cast alloys with good mechanical properties and involving less energy consumption during their melting is one of the key demands of today's industry. Zinc foundry alloys of high and medium Al content, i.e. Zn-(15-30) wt.% Al and Zn-(8-12) wt.% Al, can satisfy these requirements. The present paper summarizes the work [1-9] on improving properties of sand-cast ZnAl10 (Zn-10 wt.% Al) and ZnAl25 (Zn-25 wt. % Al) alloys by melt inoculation. Special attention was devoted to improving ductility, whilst preserving high damping properties at the same time. The composition and structural modification of medium- and high-aluminium zinc alloys influence their strength, tribological properties and structural stability. In a series of studies, Zn - (10-12) wt. % Al and Zn - (25-26) wt.% Al - (1-2.5) wt.% Cu alloys have been doped with different levels of added Ti. The melted alloys were inoculated with ZnTi-based refiners and it was observed that the dendritic structure is significantly finer already after addition of 50 - 100 ppm Ti to the melted alloys. The alloy's structure and mechanical properties have been studied using: SEM (scanning electron microscopy), LM (light microscopy), dilatometry, pin-on-disc wear, and tensile strength measurements. Grain refinement leads to significant improvement of ductility in the binary high-aluminium Zn-(25-27) Al alloys while in the medium-aluminium alloys the effect is rather weak. In the ternary alloys Zn-26Al-Cu, replacing a part of Cu with Ti allows dimensional changes to be reduced while preserving good tribological properties. Furthermore, the high initial damping properties were nearly entirely preserved after inoculation. The results obtained allow us to characterize grain refinement of the examined high-aluminium zinc alloys as a promising process leading to the improvement of their properties. At the same time, using low melting ZnTi-based master alloys makes it possible to avoid the excessive melt

  16. Thermodynamic aspects of grain refinement of Al-Si alloys using Ti and B

    Energy Technology Data Exchange (ETDEWEB)

    Groebner, Joachim [Technical University of Clausthal, Institute of Metallurgy, Robert-Koch-Str. 42, D-38678 Clausthal-Zellerfeld (Germany); Mirkovic, Djordje [Technical University of Clausthal, Institute of Metallurgy, Robert-Koch-Str. 42, D-38678 Clausthal-Zellerfeld (Germany); Schmid-Fetzer, Rainer [Technical University of Clausthal, Institute of Metallurgy, Robert-Koch-Str. 42, D-38678 Clausthal-Zellerfeld (Germany)]. E-mail: schmid-fetzer@tu-clausthal.de

    2005-03-25

    A thermodynamic assessment of ternary Al-Si-Ti phases was performed. Published datasets for the other subsystems were checked and adapted. Based on that, a consistent thermodynamic description of quaternary Al-Si-Ti-B alloys was generated. This was applied in a calculation of Al-Si-Ti-B phase diagram sections for practically relevant temperatures and compositions of Al-Si alloys from Al-rich to typical Al-Si foundry alloys. These stable and metastable phase diagrams could be correlated to many detailed aspects of possible reactions observed or suggested in experimental studies of grain refining. Understanding the mechanisms of grain refining of Al wrought alloys and Al-Si foundry alloys using titanium and boron requires a fundamental knowledge of both thermodynamic and kinetic aspects of this complex process. This work focuses exclusively on the thermodynamic aspects and the phase diagrams, which were not available for the quaternary alloys and partly incomplete and inconsistent for the ternary subsystems.

  17. High-resolution transmission electron microscopy of grain-refining particles in amorphous aluminum alloys

    International Nuclear Information System (INIS)

    Schumacher, P.; Greer, A.L.

    1996-01-01

    The nucleation mechanism of Al-Ti-B grain refiners is studied in an Al-based amorphous alloy. The ability to limit growth of α-Al in the amorphous alloy permits the microscopical observation of nucleation events on boride particles. Earlier studies of this kind are extended by using high-resolution electron microscopy. This shows that the efficient nucleation α-Al depends on the TiB 2 particles being coated with a thin layer of Al 3 Ti, which can form only when there is some excess titanium in the melt. The aluminide layer, stabilized by adsorption effects, can be as little as a few monolayers thick, and is coherent with the boride. The nature of this layer, and its importance for the nucleation mechanism are discussed. The fading of the grain refinement action is also considered

  18. A new method for grain refinement in magnesium alloy: High speed extrusion machining

    Energy Technology Data Exchange (ETDEWEB)

    Liu, Yao, E-mail: liuyao@ustb.edu.cn [School of Mathematics and Physics, University of Science and Technology Beijing, Beijing 100083 (China); Cai, Songlin [China Electric Power Research Institute, State Grid Corporation of China, Beijing 100192 (China); Dai, Lanhong [State Key Laboratory of Nonlinear Mechanics, Institute of Mechanics, Chinese Academy of Science, Beijing 100190 (China)

    2016-01-10

    Magnesium alloys have received broad attentions in industry due to their competitive strength to density ratio, but the poor ductility and strength limit their wide range of applications as engineering materials. A novel severe plastic deformation (SPD) technique of high speed extrusion machining (HSEM) was used here. This method could improve the aforementioned disadvantages of magnesium alloys by one single processing step. In this work, systematic HSEM experiments with different chip thickness ratios were conducted for magnesium alloy AZ31B. The microstructure of the chips reveals that HSEM is an effective SPD method for attaining magnesium alloys with different grain sizes and textures. The magnesium alloy with bimodal grain size distribution has increased mechanical properties than initial sample. The electron backscatter diffraction (EBSD) analysis shows that the dynamic recrystallization (DRX) affects the grain refinement and resulting hardness in AZ31B. Based on the experimental observations, a new theoretical model is put forward to describe the effect of DRX on materials during HSEM. Compared with the experimental measurements, the theoretical model is effective to predict the mechanical property of materials after HSEM.

  19. An analytical approach to elucidate the mechanism of grain refinement in calcium added Mg-Al alloys

    International Nuclear Information System (INIS)

    Nagasivamuni, B.; Ravi, K.R.

    2015-01-01

    Highlights: • Minor additions of Ca (<0.2%) refines the grain structure in Mg-(3, 6 and 9)Al alloys. • Analytical model elucidate that nucleation potency is enhanced after Ca addition. • Ternary Mg-Al-xCa growth restriction values (Q t ) are computed using Scheil equations. • Grain size predictions elucidate that nucleation events dominate grain refinement. • Growth restriction due to the higher Ca addition on grain refinement is not significant. - Abstract: The present study investigates the grain refinement of Mg-3Al, Mg-6Al and Mg-9Al alloys by calcium addition. The maximum reduction in grain size has been observed at 0.2% Ca addition in Mg-Al alloys, in which any further addition (up to 0.4%) has marginal improvement in grain refinement. The mechanism associated with the grain refinement of Mg-Al alloys by Ca addition is discussed in terms of growth restriction factor (Q) and constitutional undercooling (ΔT CS ) using analytical model. The influence of growth restriction factor (Q) on the final grain size of Ca-added Mg-Al alloys are calculated with the help analytical model by assuming that the number of nucleant particles is not altered through Ca addition. For accurate grain size calculations, the value of Q has been estimated with reliable thermodynamic database using Scheil solidification simulation. The comparison of predicted and experimental grain size results indicate that constitutional undercooling activation of nucleation events plays dominant role in grain refinement in Mg-Al alloys by calcium addition, whereas the increase in growth restriction value has negligible effect

  20. The Effects of Grain Refinement and Rare Earth Intermetallics on Mechanical Properties of As-Cast and Wrought Magnesium Alloys

    Science.gov (United States)

    Pourbahari, Bita; Mirzadeh, Hamed; Emamy, Massoud

    2018-03-01

    The effects of rare earth intermetallics and grain refinement by alloying and hot extrusion on the mechanical properties of Mg-Gd-Al-Zn alloys have been studied to elucidate some useful ways to enhance the mechanical properties of magnesium alloys. It was revealed that aluminum as an alloying element is a much better grain refining agent compared with gadolinium, but the simultaneous presence of Al and Gd can refine the as-cast grain size more efficiently. The presence of fine and widely dispersed rare earth intermetallics was found to be favorable to achieve finer recrystallized grains during hot deformation by extrusion. The presence of coarse dendritic structure in the GZ61 alloy, grain boundary eutectic containing Mg17Al12 phase in the AZ61 alloy, and rare earth intermetallics with unfavorable morphology in the Mg-4Gd-2Al-1Zn alloy was found to be detrimental to mechanical properties of the alloy in the as-cast condition. As a result, the microstructural refinement induced by hot extrusion process resulted in a significant enhancement in strength and ductility of the alloys. The presence of intermetallic compounds in the extruded Mg-4Gd-2Al-1Zn and Mg-2Gd-4Al-1Zn alloys deteriorated tensile properties, which was related to the fact that such intermetallic compounds act as stress risers and microvoid initiation sites.

  1. Grain refinement of DC cast magnesium alloys with intensive melt shearing

    International Nuclear Information System (INIS)

    Zuo, Y B; Jiang, B; Zhang, Y; Fan, Z

    2012-01-01

    A new direct chill (DC) casting process, melt conditioned DC (MC-DC) process, has been developed for the production of high quality billets/slabs of light alloys by application of intensive melt shearing through a rotor-stator high shear device during the DC casting process. The rotor-stator high shear device provides intensive melt shearing to disperse the naturally occurring oxide films, and other inclusions, while creating a microscopic flow pattern to homogenize the temperature and composition fields in the sump. In this paper, we report the grain refining effect of intensive melt shearing in the MC-DC casting processing. Experimental results on DC casting of Mg-alloys with and without intensive melt shearing have demonstrated that the MC-DC casting process can produce magnesium alloy billets with significantly refined microstructure. Such grain refinement in the MC-DC casting process can be attributed to enhanced heterogeneous nucleation by dispersed naturally occurring oxide particles, increased nuclei survival rate in uniform temperature and compositional fields in the sump, and potential contribution from dendrite arm fragmentation.

  2. Neutron irradiation effects on grain-refined W and W-alloys

    International Nuclear Information System (INIS)

    Hasegawa, A.; Fukuda, M.; Tanno, T.; Nogami, S.; Yabuuchi, K.; Tanaka, T.; Muroga, T.

    2014-10-01

    Microstructural data of neutron irradiated Tungsten (W) such as size and number density of voids and precipitates obtained by W up to 1.5dpa irradiation in the temperature range of 400-800degC were compiled quantitatively. Nucleation and growth process of these defects were clarified and a qualitative prediction of the damage structure development and hardening of W in fusion reactor environments were made taking into account the solid transmutation effects for the first time. To improve recrystallization behavior and low temperature embrittlement, grain refined-W alloys were fabricated by K- or La-doping method. Rhenium addition to the grain refining process was also examined to improve mechanical properties. Characterizations of unirradiated materials were performed. (author)

  3. Studies of the Action of Grain-Refining Particles in Aluminium Alloys

    Science.gov (United States)

    Schumacher, P.; Greer, A. L.

    Crystallization from a melt and from a metallic glass both occur in an undercooled liquid. In this way identical nucleation mechanisms can operate in the two cases. However, in metallic glasses, unlike conventional solidification at low undercooling, the low atomic mobility permits the resolution and microscopical study of nucleation processes on added particles. Conventional aluminium grain-refiner based on Al-Ti-B has been used to obtain nucleant particles embedded in a glassy matrix of Al85Y8Ni5Co2 (at%). During crystallization from the glassy state, nucleation and growth of α-Al can be observed on TiB2 particles coated with a layer of Al3Ti Empirical relations found in casting practice of Al-alloys, such as excess Ti necessary for grain refinement, can be related to the observed nucleation mechanism, which is found to be very sensitive to both crystallographic and chemical factors.

  4. Wire Arc Additive Manufacturing of AZ31 Magnesium Alloy: Grain Refinement by Adjusting Pulse Frequency

    Directory of Open Access Journals (Sweden)

    Jing Guo

    2016-10-01

    Full Text Available Wire arc additive manufacturing (WAAM offers a potential approach to fabricate large-scale magnesium alloy components with low cost and high efficiency, although this topic is yet to be reported in literature. In this study, WAAM is preliminarily applied to fabricate AZ31 magnesium. Fully dense AZ31 magnesium alloy components are successfully obtained. Meanwhile, to refine grains and obtain good mechanical properties, the effects of pulse frequency (1, 2, 5, 10, 100, and 500 Hz on the macrostructure, microstructure and tensile properties are investigated. The results indicate that pulse frequency can result in the change of weld pool oscillations and cooling rate. This further leads to the change of the grain size, grain shape, as well as the tensile properties. Meanwhile, due to the resonance of the weld pool at 5 Hz and 10 Hz, the samples have poor geometry accuracy but contain finer equiaxed grains (21 μm and exhibit higher ultimate tensile strength (260 MPa and yield strength (102 MPa, which are similar to those of the forged AZ31 alloy. Moreover, the elongation of all samples is above 23%.

  5. Grain Refinement and Texture Mitigation in Low Boron Containing TiAl-Alloys

    Science.gov (United States)

    Hecht, Ulrike; Witusiewicz, Victor T.

    2017-12-01

    Controlling the grain size and texture of lamellar TiAl-alloys is essential for well-balanced creep and fatigue properties. Excellent refinement and texture mitigation are achieved in aluminum lean alloys by low boron additions of 0.2 at.%. This amount is sufficient to promote in situ formation of ultrafine borides during the last stages of body centered cubic (BCC) solidification. The borides subsequently serve as nucleation sites for hexagonal close packed (HCP) during the BCC-HCP phase transformation. Bridgman solidification experiments with alloy Ti-43Al-8Nb-0.2C-0.2B were performed under a different growth velocity, i.e., cooling rate, to evaluate the HCP grain size distribution and texture. For slow-to-moderate cooling rates, about 65% of HCP grains are randomly oriented, despite the pronounced texture of the parent BCC phase resulting from directional solidification. For high cooling rates, obtained by quenching, texture mitigation is less pronounced. Only 28% of the HCP grains are randomly oriented, the majority being crystallographic variants of the Burgers orientation relationship.

  6. Effect of Grain Refinement on Structure Evolution, “Floating” Grains, and Centerline Macrosegregation in Direct-Chill Cast AA2024 Alloy Billets

    NARCIS (Netherlands)

    Nadella, R.; Eskin, D.G.; Katgerman, L.

    2007-01-01

    Direct-chill (DC) cast billets 192 mm in diameter of an Al-Cu-Mg alloy were examined in detail with the aim to reveal the effects of grain refining (GR) and casting speed on structure, “floating” grains, and centerline macrosegregation. Experimental results show that grain size and dendrite arm

  7. The Role of Carbon in Grain Refinement of Cast CrFeCoNi High-Entropy Alloys

    Science.gov (United States)

    Liu, X. W.; Liu, L.; Liu, G.; Wu, X. X.; Lu, D. H.; Yao, J. Q.; Jiang, W. M.; Fan, Z. T.; Zhang, W. B.

    2018-06-01

    As a promising engineering material, high-entropy alloys (HEAs) CrFeCoNi system has attracted extensive attention worldwide. Their cast alloys are of great importance because of their great formability of complex components, which can be further improved through the transition of the columnar to equiaxed grains and grain refinement. In the current work, the influence of C contents on the grain structures and mechanical properties of the as-cast high-entropy alloy CrFeCoNi was chosen as the target and systematically studied via a hybrid approach of the experiments and thermodynamic calculations. The alloys with various C additions were prepared by arc melting and drop cast. The as-cast macrostructure and microstructure were characterized using optical microscopy, scanning electron microscopy, and transmission electron microscopy. The cast HEAs transform from coarse columnar grains into equiaxed grains with the C level increased to ≥ 2 at. pct and the size of equiaxed grains is further decreased with the increasing C addition. It is revealed that the interdendritic segregation of Cr and C results in grain boundary precipitation of M23C6 carbides. The grain refinement is attributed to the additional constitutional supercoiling from the C addition. The yield stress and tensile strength at room temperature are improved due to the transition of columnar to equiaxed grains and grain refinement.

  8. Distribution of trace elements in a modified and grain refined aluminium-silicon hypoeutectic alloy.

    Science.gov (United States)

    Faraji, M; Katgerman, L

    2010-08-01

    The influence of modifier and grain refiner on the nucleation process of a commercial hypoeutectic Al-Si foundry alloy (A356) was investigated using optical microscopy, scanning electron microscopy (SEM) and electron probe microanalysis technique (EPMA). Filtering was used to improve the casting quality; however, it compromised the modification of silicon. Effect of filtering on strontium loss was also studied using the afore-mentioned techniques. EPMA was used to trace the modifying and grain refining agents inside matrix and eutectic Si. This was to help understanding mechanisms of nucleation and modification in this alloy. Using EPMA, the negative interaction of Sr and Al3TiB was closely examined. In modified structure, it was found that the maximum point of Sr concentration was in line with peak of silicon; however, in case of just 0.1wt% added Ti, the peak of Ti concentration was not in line with aluminium, (but it was close to Si peak). Furthermore, EPMA results showed that using filter during casting process lowered the strontium content, although produced a cleaner melt. (c) 2010 Elsevier Ltd. All rights reserved.

  9. Grain Refinement and High-Performance of Equal-Channel Angular Pressed Cu-Mg Alloy for Electrical Contact Wire

    Directory of Open Access Journals (Sweden)

    Aibin Ma

    2014-12-01

    Full Text Available Multi-pass equal-channel angular pressing (EACP was applied to produce ultrafine-grained (UFG Cu-0.2wt%Mg alloy contact wire with high mechanical/electric performance, aim to overcome the catenary barrier of high-speed trains by maximizing the tension and improving the power delivery. Microstructure evolution and overall properties of the Cu-Mg alloy after different severe-plastic-deformation (SPD routes were investigated by microscopic observation, tensile and electric tests. The results show that the Cu-Mg alloy after multi-pass ECAP at 473 K obtains ultrafine grains, higher strength and desired conductivity. More passes of ECAP leads to finer grains and higher strength, but increasing ECAP temperature significantly lower the strength increment of the UFG alloy. Grain refinement via continuous SPD processing can endow the Cu-Mg alloy superior strength and good conductivity characteristics, which are advantageous to high-speed electrification railway systems.

  10. Effect of grain refiner on intermetallic phase formation in directional solidification of 6xxx series wrought Al alloys

    Energy Technology Data Exchange (ETDEWEB)

    Sha, G.; O' Reilly, K.; Cantor, B. [Oxford Univ. (United Kingdom). Centre for Adv. Mat. and Composites; Hamerton, R.; Worth, J.

    2000-07-01

    The effect of a grain refiner on the formation of intermetallic phases in a directionally solidified (Bridgman grown) model 6xxx series wrought Al alloy has been investigated using X-ray diffractometry (XRD), transmission electron microscopy (TEM) and differential scanning calorimetry (DSC). A base alloy with and without Al-Ti-B grain refiner was directionally solidified in a Bridgman furnace at growth velocities in the range of 5-120 mm/min. In both cases, the Fe-containing intermetallic phases present were found to be mainly {alpha}-AlFeSi and {beta}-AlFeSi. However, in the alloy with grain refiner solidified at 5mm/min, Al{sub 13}Fe{sub 4} was also observed. Quantitative XRD results indicated that the addition of Al-Ti-B grain refiner has a strong influence on the relative quantities of intermetallic phases forming during solidification at different growth velocities, which was also confirmed by TEM observations. TEM observations also show that depending on where the {beta}-AlFeSi particles solidified e.g. grain boundaries or triple grain junctions, the size and morphology of the particles may change dramatically. TiB{sub 2} particles were observed to nucleate {beta}-AlFeSi at low and high growth velocities in the 6xxx series Al alloys. (orig.)

  11. Effects of combined additions of Sr and AlTiB grain refiners in hypoeutectic Al-Si foundry alloys

    International Nuclear Information System (INIS)

    Lu, L.; Dahle, A.K.

    2006-01-01

    Strontium is the most widely used and a very effective element for modifying the morphology of eutectic silicon, while Ti and B are commonly present in the commercial grain refiners used for Al-Si alloys. Systematic studies on the effects of combined additions of Sr and different AlTiB grain refiners on the Al + Si eutectic and primary aluminium solidification have been performed. While slight coarsening of both eutectic Si and primary aluminium grains occurs during holding, no obvious interactions are observed between Sr and AlTiB grain refiners when the addition level of grain refiners is low. As a result, a well-modified and grain refined structure was obtained. However, strong negative interactions between Sr and Al1.5Ti1.5B were observed as the addition level of the grain refiner increases. It was found that these interactions have a much more profound impact on the eutectic solidification than the primary Al solidification. The melt treated with combined additions of Sr and Al1.5Ti1.5B still shows good grain refinement efficiency even after losing its modification completely. The mechanism responsible for such negative interactions is further discussed

  12. Effects of combined additions of Sr and AlTiB grain refiners in hypoeutectic Al-Si foundry alloys

    Energy Technology Data Exchange (ETDEWEB)

    Lu, L. [CSIRO Minerals, P.O. Box 883, Kenmore, Qld. 4069 (Australia)]. E-mail: Liming.Lu@csiro.au; Dahle, A.K. [CRC for Cast Metals Manufacturing, Division of Materials, School of Engineering, University of Queensland, Brisbane, Qld. 4072 (Australia)

    2006-11-05

    Strontium is the most widely used and a very effective element for modifying the morphology of eutectic silicon, while Ti and B are commonly present in the commercial grain refiners used for Al-Si alloys. Systematic studies on the effects of combined additions of Sr and different AlTiB grain refiners on the Al + Si eutectic and primary aluminium solidification have been performed. While slight coarsening of both eutectic Si and primary aluminium grains occurs during holding, no obvious interactions are observed between Sr and AlTiB grain refiners when the addition level of grain refiners is low. As a result, a well-modified and grain refined structure was obtained. However, strong negative interactions between Sr and Al1.5Ti1.5B were observed as the addition level of the grain refiner increases. It was found that these interactions have a much more profound impact on the eutectic solidification than the primary Al solidification. The melt treated with combined additions of Sr and Al1.5Ti1.5B still shows good grain refinement efficiency even after losing its modification completely. The mechanism responsible for such negative interactions is further discussed.

  13. Effect of Grain Refinement and Cooling Rate on the Microstructure and Mechanical Properties of Secondary Al-Si-Cu Alloys

    Science.gov (United States)

    Timelli, Giulio; Camicia, Giordano; Ferraro, Stefano

    2014-02-01

    The effect of AlTi5B1 grain refinement and different solidification rates on metallurgical and mechanical properties of a secondary AlSi7Cu3Mg alloy is reported. While the Ti content ranges from 0.04 up to 0.225 wt.%, the cooling rate varies between 0.1 and 5.5 °C/s. Metallographic and thermal analysis techniques have been used to quantitatively examine the macro- and microstructural changes occurring with grain refiner addition at various cooling rates. The results indicate that a small AlTi5B1 addition produces the greatest refinement, while no significant reduction of grain size is obtained with a great amount of grain refiner. On increasing the cooling rate, a lower amount of AlTi5B1 master alloy is necessary to produce a uniform grain size throughout the casting. The combined addition of AlTi5B1 and Sr does not produce any reciprocal interaction or effect on primary α-Al and eutectic solidification. The grain refinement improves the plastic behavior of the alloy and increases the reliability of castings, as evidenced by the Weibull statistics.

  14. Intermetallic Growth and Interfacial Properties of the Grain Refiners in Al Alloys

    Science.gov (United States)

    Li, Chunmei; Cheng, Nanpu; Chen, Zhiqian; Xie, Zhongjing; Hui, Liangliang

    2018-01-01

    Al3TM(TM = Ti, Zr, Hf, Sc) particles acting as effective grain refiners for Al alloys have been receiving extensive attention these days. In order to judge their nucleation behaviors, first-principles calculations are used to investigate their intermetallic and interfacial properties. Based on energy analysis, Al3Zr and Al3Sc are more suitable for use as grain refiners than the other two intermetallic compounds. Interfacial properties show that Al/Al3TM(TM = Ti, Zr, Hf, Sc) interfaces in I-ter interfacial mode exhibit better interface wetting effects due to larger Griffith rupture work and a smaller interface energy. Among these, Al/Al3Sc achieves the lowest interfacial energy, which shows that Sc atoms should get priority for occupying interfacial sites. Additionally, Sc-doped Al/Al3(Zr, Sc) interfacial properties show that Sc can effectively improve the Al/Al3(Zr, Sc) binding strength with the Al matrix. By combining the characteristics of interfaces with the properties of intermetallics, the core-shell structure with Al3Zr-core or Al3Zr(Sc1-1)-core encircled with an Sc-rich shell forms. PMID:29677155

  15. GRAIN-REFINEMENT AND THE RELATED PHENOMENA IN QUATERNARY Cu-Al-Ni-Ti SHAPE MEMORY ALLOYS

    OpenAIRE

    Sugimoto , K.; Kamei , K.; Matsumoto , H.; Komatsu , S.; Akamatsu , K.; Sugimoto , T.

    1982-01-01

    It was reported that the addition of a small amount of titanium (0.5 - 3.99%) to a Cu-13.93%Al-3.36%Ni ternary alloy resulted in a remarkable grain-refining. The original grain-size of about 750 microns under hot-rolled and quenched conditions of the ternary alloy was reduced to that of the order of about 100 microns by addition of tiatanium. It was suggested that several technical improvements of the mechanical properties of Cu-Al-Ni shape memory alloys, such as better formability, less crac...

  16. Application of a grain refiner and modifier to an Al-12 Si cast alloy

    International Nuclear Information System (INIS)

    Haro R, Sergio; Goytia R, Rafael E; Santos B, Audel; Dwivedi, D.K

    2008-01-01

    The refining and modification of an alloy of cast aluminum Al-12Si was studied, using sample alloys of Al-5Ti-1B as a refiner and Al-10Sr as a modifier. Two levels of each one were tested and added separately. The results show that the addition of titanium as well as of strontium favored the improvement of the tension properties of the cast Al-12Si alloy, by modifying the microstructure. But the addition of 0.06% Sr in the form of a master alloy produced a more adequate microstructure and presented the best combination of mechanical properties (au)

  17. The research on the effect of MgCO{sub 3} on the grain refinement in AZ31 magnesium alloy

    Energy Technology Data Exchange (ETDEWEB)

    Gao, S.Y.; Cui, J.Z.; Li, Q.C.; Zhang, Z.Q. [Key Laboratory of Electromagnetic Processing of Materials, Ministry of Education, Northeastern University, Shenyang (China)

    2010-08-15

    The effect of MgCO{sub 3} addition on the as-cast microstructure of AZ31 magnesium alloy has been widely investigated. The results show that the average grain size of the {alpha}-Mg grain in AZ31 magnesium alloy decreases from about 570 {mu}m to 100 {mu}m by the addition of 0.6 wt.% MgCO{sub 3} as gain refiner at 760 C. Based on the analysis of EDS, theoretical calculation of E{sub bind} and Gibbs free energy, we esteem that grain refiner mechanism is mainly attributed to the generation of Al{sub 4}C{sub 3}, which can be serviced as nucleation site and restrain grain boundary from growing and transferring. (Abstract Copyright [2010], Wiley Periodicals, Inc.)

  18. The influence of stirring on the fading of the AlTi5B1 grain refiner in an Al–Fe alloy

    Directory of Open Access Journals (Sweden)

    I. Naglič

    2011-01-01

    Full Text Available An Al–Fe alloy, melted in an induction furnace with a graphite crucible, was grain refined with the AlTi5B1 grain refiner. The melt was stirred after the addition of the grain refiner. The first sample was cast two minutes after the addition of the grain refiner and the second sample fifteen minutes after the addition of the grain refiner. The melt was stirred again before the third sample was cast. The grain size was found to increase with the holding time. However, the grain size of the third sample, after stirring, decreased to a similar size to that of the first sample. The results indicate that the stirring of a grain-refined melt can restore the grain-refinement effect.

  19. Microstructure and mechanical properties of extruded and ECAPed AZ31 Mg alloy, grain refined with Al-Ti-C master alloy

    Energy Technology Data Exchange (ETDEWEB)

    Torbati-Sarraf, S.A. [School of Metallurgical and Materials Engineering, University of Tehran, Tehran (Iran, Islamic Republic of); Mahmudi, R., E-mail: mahmudi@ut.ac.ir [School of Metallurgical and Materials Engineering, University of Tehran, Tehran (Iran, Islamic Republic of)

    2010-06-15

    Different amounts of Al-3Ti-0.15C master alloy (TiCAl), as grain refiner, were added to the AZ31 magnesium alloy (Mg-3Al-1Zn-0.3Mn) and the resulting microstructure, grain size distributions, texture, and mechanical properties were studied after extrusion and equal channel angular pressing (ECAP). Results showed that the addition of 1.0 wt.% TiCAl had the strongest grain refinement effect, reducing the grain sizes by 51.2 and 38.4% in the extruded and ECAPed conditions, respectively. The observed grain refinement was in part due to the presence of the thermally stable micron- and submicron-sized particles in the melt which act as nucleation sites during solidification. During the high-temperature extrusion and ECAP processes, dynamic recrystallization (DRX) and grain growth are likely to occur. However, second phase particles will help in reducing the grain size by the particle stimulated nucleation (PSN) mechanism. Furthermore, the pinning effect of these particles can oppose grain growth by reducing the grain boundary migration. These two phenomena together with the partitioning of the grains imposed by the severe plastic deformation in the ECAP process have all contributed to the achieved fine-grained structure in the AZ31 alloy with enhanced mechanical properties. The enhancement in the shear yield stress (SYS) and ultimate shear strengths (USS) were, respectively, 11.2 and 6.1% in the extruded state, and 7.6 and 3.9% in the ECAPed conditions. The weaker strengthening effect of grain refinement in the ECAPed alloys can be attributed to the textural modifications which partly offset the achieved grain boundary strengthening.

  20. Grain refinement of Ca addition in a twin-roll-cast Mg-3Al-1Zn alloy

    Energy Technology Data Exchange (ETDEWEB)

    Jiang Bin, E-mail: jiangbinrong@cqu.edu.cn [National Engineering Research Center for Magnesium Alloys, Chongqing University, Chongqing 400030 (China); College of Materials Science and Engineering, Chongqing University, Chongqing 400030 (China); Liu Wenjun [College of Materials Science and Engineering, Chongqing University, Chongqing 400030 (China); Qiu Dong; Zhang Mingxing [Division of Materials, School of Mechanical and Mining Engineering, University of Queensland, St Lucia, QLD 4072 (Australia); Pan Fusheng [National Engineering Research Center for Magnesium Alloys, Chongqing University, Chongqing 400030 (China)

    2012-04-16

    Highlights: Black-Right-Pointing-Pointer Grain refinement of Ca addition in a twin-roll-cast Mg-3Al-1Zn alloy was investigated. Black-Right-Pointing-Pointer Addition of 0.08 wt% Ca into Mg melts can significantly reduce the grain size to 30 {mu}m from 100 {mu}m. Black-Right-Pointing-Pointer Al{sub 2}Ca intermetallic particles have high potency to act as heterogeneous nucleation sites for {alpha}-Mg. - Abstract: Addition of 0.08 wt% Ca into AZ31 melts significantly reduces the average grain size of thin strips produced by twin-roll-cast to 30 {mu}m from 100 {mu}m. Like Zr, due to the high chemical activity, the Ca added into the melts reacts with Al and forms Al{sub 2}Ca intermetallic compound. X-ray diffraction result approves the existence of Al{sub 2}Ca in the thin strips, which formed in the melts. Crystallographic examination of relationship between Al{sub 2}Ca and Mg using the edge-to-edge matching model indicates that Al{sub 2}Ca particles are effective inoculants for heterogeneous nucleation of Mg. It is considered that Al{sub 2}Ca is a potential and effective grain refiner for Mg alloys and the grain refinement through addition of Ca in the AZ31 alloy is attributed to the inoculation effect of Al{sub 2}Ca particles formed in the melts.

  1. Contribution to the grain refinement of hypoeutectic aluminium-silicon casting alloys: application of a new grain refiner and experience from practice; Beitrag zur Kornfeinung von untereutektischen Aluminium-Silicium-Gusslegierungen: Anwendung eines neuen Kornfeiners und Erfahrungen aus der Praxis

    Energy Technology Data Exchange (ETDEWEB)

    Koch, H. [Aluminium Rheinfelden GmbH, Rheinfelden (Germany)

    2000-10-01

    This paper describes the application of a master alloy on the basis of aluminium-titanium-boron, that is designed for hypoeutectic aluminium-silicon casting alloys. The efficiency of the grain refiner was measured using thermal analysis and sand and permanent mould casted samples. The grain size was measured using metallographic technique. In addition, casting trials using a spiral sand mould were carried out to estimate the influence on the flowing behaviour of the melt. To compare the results, a standard AlTi5B1 rod was used under the same test conditions. Finally, results from practice are shown. The grain refinement mechanism is discussed. (orig.)

  2. Assessment of the influence of Al–2Nb–2B master alloy on the grain refinement and properties of LM6 (A413) alloy

    Energy Technology Data Exchange (ETDEWEB)

    Bolzoni, L., E-mail: leandro.bolzoni@brunel.ac.uk; Nowak, M.; Hari Babu, N.

    2015-03-25

    Cast aluminium alloys are important structural materials but their performances are not optimised due to the lack of appropriate grain refiners. In this study, the effect of the addition of a novel Nb-based grain refiner on the microstructural features and mechanical behaviour of the LM6 alloy (A413) is studied. Specifically, the effect of Nb–B inoculation is assessed over a great range of cooling rates (2–100 °C/s). It is found that Nb-based compounds (i.e., NbB{sub 2} and Al{sub 3}Nb) are potent heterogeneous nucleation sites for aluminium and this leads to a significant refinement of the microstructural features. The refinement is not hindered by the formation of silicides, as it happens when using Al–Ti–B master alloys, because niobium silicides form at much higher temperature. It is concluded that the Al–2Nb–2B master alloy is a very effective refiner especially at slow cooling rate and the refinement of the grain size leads to improved performances (homogeneous fine grain structure, mechanical properties and porosity)

  3. Grain refinement of Al wrought alloys with newly developed AlTiC master alloys; Kornfeinung von Al-Knetlegierungen mit neu entwickelten AlTiC-Vorlegierungen

    Energy Technology Data Exchange (ETDEWEB)

    Schneider, W. [Vereinigte Aluminium-Werke AG, Bonn (Germany). Forschung und Entwicklung

    2000-10-01

    AlTiC master alloys are a new grain refiner type to produce an equiaxed grain structure of cast extrusion and rolling ingots. These master alloys contain Ti carbides which act as nucleants of the {alpha} solid solution during solidification. The TiC content is lower than the TiB{sub 2} content of the industrial proved AlTiB master alloys. Benefits of the AlTiC master alloys are the low agglomeration tendency of the Ti carbides in the melt and that no Zr poisoning takes place. Despite of the low Ti carbide content the grain refinement performance can be very efficient, if low melt temperatures during casting will be used and as result of this a sufficient constitutional supercooling at the solidification front is achieved. (orig.)

  4. Grain refinement in a AlZnMgCuTi alloy by intensive melt shearing: A multi-step nucleation mechanism

    Science.gov (United States)

    Li, H. T.; Xia, M.; Jarry, Ph.; Scamans, G. M.; Fan, Z.

    2011-01-01

    Direct chill (DC) cast ingots of wrought Al alloys conventionally require the deliberate addition of a grain refiner to provide a uniform as-cast microstructure for the optimisation of both mechanical properties and processability. Grain refiner additions have been in widespread industrial use for more than half a century. Intensive melt shearing can provide grain refinement without the need for a specific grain refiner addition for both magnesium and aluminium based alloys. In this paper we present experimental evidence of the grain refinement in an experimental wrought aluminium alloy achieved by intensive melt shearing in the liquid state prior to solidification. The mechanisms for high shear induced grain refinement are correlated with the evolution of oxides in alloys. The oxides present in liquid aluminium alloys, normally as oxide films and clusters, can be effectively dispersed by intensive shearing and then provide effective sites for the heterogeneous nucleation of Al 3Ti phase. As a result, Al 3Ti particles with a narrower size distribution and hence improved efficiency as active nucleation sites of α-aluminium grains are responsible for the achieved significant grain refinement. This is termed a multi-step nucleation mechanism.

  5. Comparative Study on the Grain Refinement of Al-Si Alloy Solidified under the Impact of Pulsed Electric Current and Travelling Magnetic Field

    Directory of Open Access Journals (Sweden)

    Yunhu Zhang

    2016-07-01

    Full Text Available It is high of commercial importance to generate the grain refinement in alloys during solidification by means of electromagnetic fields. Two typical patterns of electromagnetic fields, pulsed electric currents (ECP and traveling magnetic field (TMF, are frequently employed to produce the finer equiaxed grains in solidifying alloys. Various mechanisms were proposed to understand the grain refinement in alloys caused by ECP and TMF. In this paper, a comparative study is carried out in the same solidification regime to investigate the grain refinement of Al-7 wt. %Si alloy driven by ECP and TMF. Experimental results show that the application of ECP or TMF can cause the same grain refinement occurrence period, during which the refinement of primary Al continuously occurs. In addition, the related grain refinement mechanisms are reviewed and discussed, which shows the most likely one caused by ECP and TMF is the promoted dendrite fragmentation as the result of the ECP-induced or TMF-induced forced flow. It suggests that the same grain refinement process in alloys is provoked when ECP and TMF are applied in the same solidification regime, respectively.

  6. Effects of die profile on grain refinement in Al–Mg alloy processed by repetitive corrugation and straightening

    Energy Technology Data Exchange (ETDEWEB)

    Thangapandian, N., E-mail: erpandian@gmail.com [Department of Mechanical Engineering, College of Engineering Guindy, Anna University, Chennai 600025 (India); Balasivanandha Prabu, S. [Department of Mechanical Engineering, College of Engineering Guindy, Anna University, Chennai 600025 (India); Padmanabhan, K.A. [Centre for Nanotechnology, University of Hyderabad, Hyderabad 500046 (India)

    2016-01-01

    It is shown that a proper selection of corrugation die profile and die parameters is essential for achieving homogeneous grain refinement in materials subjected to repetitive corrugation and straightening (RCS). An Al–Mg (AA 5083) alloy was subjected to the RCS process using three different corrugation die profiles (V-groove, Flat groove, and Semi-circular groove), followed by straightening to determine the allowable maximum number of passes prior to surface cracking/fracture. Mechanical properties, i.e., hardness and tensile strength of the RCS samples were measured and compared as functions of corrugation die profiles and number of passes and the changes in microstructure. Grain refinement was studied using Electron Back Scattered Diffraction (EBSD) analysis and Transmission Electron Microscopy (TEM).

  7. Electron microscopy investigation of the TiBAl and TiCAl grain refiner master alloys

    International Nuclear Information System (INIS)

    Cizek, P

    2006-01-01

    The present work brings a detailed statistical analysis of the microstructural characteristics and chemistry of the second phase particles present in the Al-5Ti-1B and Al- 3Ti-0.15C (wt.%) commercial grain refiner rods used in the Al casting industry. The investigation was performed using the TEM, EDS, STEM and HREM techniques. Both refiner rods contained large, blocky Al 3 Ti DO 22 particles. Borides present in the TiBAl rod, known to be main α-Al nucleation substrates, exhibited a facetted, hexagonal platelet morphology and largely represented a mixed (Ti,Al)B 2 phase, with Ti and Al contents changing continuously across the particle dimensions. There were two distinct families of small particles observed in the TiCAl rod. The coarser, facetted particles corresponded to cubic TiC crystal structure and these are believed to be major α-Al nucleation sites. The family of finer, round particles appeared to correspond to orthorhombic Al 6 Fe phase and their role in the nucleation process remains to be clarified. The results obtained may be used in optimising the grain refiner rod microstructures that would ensure improved refining performance during casting

  8. Electron microscopy investigation of the TiBAl and TiCAl grain refiner master alloys

    Energy Technology Data Exchange (ETDEWEB)

    Cizek, P [IMMPETUS, Department of Engineering Materials, University of Sheffield, Mappin Street, Sheffield S1 3JD (United Kingdom)

    2006-02-22

    The present work brings a detailed statistical analysis of the microstructural characteristics and chemistry of the second phase particles present in the Al-5Ti-1B and Al- 3Ti-0.15C (wt.%) commercial grain refiner rods used in the Al casting industry. The investigation was performed using the TEM, EDS, STEM and HREM techniques. Both refiner rods contained large, blocky Al{sub 3}Ti DO{sub 22} particles. Borides present in the TiBAl rod, known to be main {alpha}-Al nucleation substrates, exhibited a facetted, hexagonal platelet morphology and largely represented a mixed (Ti,Al)B{sub 2} phase, with Ti and Al contents changing continuously across the particle dimensions. There were two distinct families of small particles observed in the TiCAl rod. The coarser, facetted particles corresponded to cubic TiC crystal structure and these are believed to be major {alpha}-Al nucleation sites. The family of finer, round particles appeared to correspond to orthorhombic Al{sub 6}Fe phase and their role in the nucleation process remains to be clarified. The results obtained may be used in optimising the grain refiner rod microstructures that would ensure improved refining performance during casting.

  9. Grain Refinement and Mechanical Properties of Cu-Cr-Zr Alloys with Different Nano-Sized TiCp Addition.

    Science.gov (United States)

    Zhang, Dongdong; Bai, Fang; Wang, Yong; Wang, Jinguo; Wang, Wenquan

    2017-08-08

    The TiC p /Cu master alloy was prepared via thermal explosion reaction. Afterwards, the nano-sized TiC p /Cu master alloy was dispersed by electromagnetic stirring casting into the melting Cu-Cr-Zr alloys to fabricate the nano-sized TiC p -reinforced Cu-Cr-Zr composites. Results show that nano-sized TiC p can effectively refine the grain size of Cu-Cr-Zr alloys. The morphologies of grain in Cu-Cr-Zr composites changed from dendritic grain to equiaxed crystal because of the addition and dispersion of nano-sized TiC p . The grain size decreased from 82 to 28 μm with the nano-sized TiC p content. Compared with Cu-Cr-Zr alloys, the ultimate compressive strength (σ UCS ) and yield strength (σ 0.2 ) of 4 wt% TiC p -reinforced Cu-Cr-Zr composites increased by 6.7% and 9.4%, respectively. The wear resistance of the nano-sized TiCp-reinforced Cu-Cr-Zr composites increased with the increasing nano-sized TiCp content. The wear loss of the nano-sized TiC p -reinforced Cu-Cr-Zr composites decreased with the increasing TiC p content under abrasive particles. The eletrical conductivity of Cu-Cr-Zr alloys, 2% and 4% nano-sized TiCp-reinforced Cu-Cr-Zr composites are 64.71% IACS, 56.77% IACS and 52.93% IACS, respectively.

  10. Role and distribution of strontium during the dissolving and grain refining process of AlSi7Mg alloy's structure

    Energy Technology Data Exchange (ETDEWEB)

    Moldovan, P.; Popescu, G.; Zsigmond, M.; Apostolescu, I. [Universitatea Politehnica, Bucharest (Romania)

    2002-07-01

    The aim of this paper is the study of the modification of AlSi7Mg alloy with two types of master alloys: AlSr10 wire type and AlSr10 block type, at a temperature of 750 C with different contents of strontium. Due to the applicability of the AlSr10 master alloy wire type, the study was mainly elaborated on the dissolving process of this one. Due to this fact we used a 10 mm diameter wire of AlSr10 master alloy, which was introduced in the melt. After the grain refining process we obtained a sample, which was cut at different heights for a better observation of the alloy structure. We can notice that the grain refining degree is not uniform along the sample. Strontium as a grain refiner equalize the qualities of sodium but is much more efficient and keeps its grain refining properties for a longer period of time. The efficiency of the two types of master alloys was compared by the grain refinement degree of AlSi7Mg alloy function of the distance till the lower part of the casting mould and by determination of the grain refinement degree function of strontium content added. We made a micrographic study of the pieces of the sample and we used an optical microscope (OLYMPUS BX 60M) and the image analyzing system was OMNIMENT EXPRESS. Analyzing the results of this study we can see that the AlSi7Mg alloy grain refining degree doesn't depend too much on the form of the master alloy (if is wire or block) but grain refining time is increased when we use block types of master alloy. Also we can see that the cooling rate has a significant influence on the grain refinement degree. The industrial application of the AlSr master alloys are mainly for the light alloys ingots producers and light alloys casting plant for the obtaining of high quality components required by automotive and aeronautical industry. (orig.)

  11. Cooling curve analysis in binary Al-Cu alloys: Part II- Effect of Cooling Rate and Grain Refinement on The Thermal and Thermodynamic Characteristics

    Directory of Open Access Journals (Sweden)

    Mehdi Dehnavi

    2015-09-01

    Full Text Available The Al-Cu alloys have been widely used in aerospace, automobile, and airplane applications. Generally Al–Ti and Al–Ti–B master alloys are added to the aluminium alloys for grain refinement. The cooling curve analysis (CCA has been used extensively in metal casting industry to predict microstructure constituents, grain refinement and to calculate the latent heat of solidification. The aim of this study is to investigate the effect of cooling rate and grain refinement on the thermal and thermodynamic characteristics of Al-Cu alloys by cooling curve analysis. To do this, Al-Cu alloys containing 3.7, and 4.8 wt.% Cu were melted and solidified with 0.04, 0.19, 0.42, and 1.08 K/s cooling rates. The temperature of the samples was recorded using a K thermocouple and a data acquisition system connected to a PC. Some samples were Grain refined by Al-5Ti-1B to see the effect of grain refinement on the aforementioned properties. The results show that, in a well refined alloy, nucleation will occur in a shorter time, and a undercooling approximately decreases to zero. The other results show that, with considering the cooling rate being around 0.1 °C/s, the Newtonian method is efficient in calculating the latent heat of solidification.

  12. Nucleation and Grain Refinement of 7A04 Aluminum Alloy Under a Low-Power Electromagnetic Pulse

    Science.gov (United States)

    Bai, Qingwei; Ma, Yonglin; Xing, Shuqing; Bao, Xinyu; Feng, Yanfei; Kang, Xiaolan

    2018-02-01

    The effects of a low-power electromagnetic pulse on the grain size and cooling curve of high-strength aluminum alloy 7A04 were investigated for various pulse duty cycles. This electromagnetic pulse treatment was found to effectively produce fine grains with globular crystals and a uniform microstructure for pulse duty cycles between 20 and 40%. The key factors that affected grain refinement under the electromagnetic pulse included the electromagnetic energy and the conversion frequency between \\varvec{B} and \\varvec{E} . The nucleation rate increased as the nucleation period was extended. A new kinetic condition of magnetic nucleation was explored by decreasing the critical Gibbs free energy in the electromagnetic pulse, which was more sensitive under low undercooling. In addition, the crystal orientation was controlled in such a solidification environment.

  13. Grain refinement of AZ91D magnesium alloy by a new Mg–50%Al4C3 master alloy

    International Nuclear Information System (INIS)

    Liu, Shengfa; Chen, Yang; Han, Hui

    2015-01-01

    A novel and simple method for preparing Mg–50%Al 4 C 3 (hereafter in wt.%) master alloy has been developed by powder in-situ synthesis process under argon atmosphere. X-ray diffraction (XRD), scanning electron microscope (SEM) and energy dispersive X-ray spectroscopy (EDS) results show the existence of Al 4 C 3 particles in this master alloy. After adding 1.8% Mg–50%Al 4 C 3 master alloy, the average grain size of α-Mg decreased from 360 μm to 154 μm. Based on the DTA test results and calculation of the planar disregistry between Al 4 C 3 and α-Mg, Al 4 C 3 particles located in the central regions of magnesium grains can act as the heterogeneous nucleus of primary α-Mg phase

  14. Strengthening of Fe-Mn-Si based shape memory alloys by grain size refinement

    International Nuclear Information System (INIS)

    Sato, A.; Masuya, T.; Kumai, S.; Inoue, A.

    2000-01-01

    Degree of the shape memory effect was measured either by bending, tensile and compression tests in the temperature range 77∝300 K. The yield stress increased substantially by the grain size refinement, yet maintaining a good shape memory effect. In addition to usual mentioned slow strain rate tests (about 10 -3 s -1 ), shape deformation was given at high strain rate (10 3 s -1 ) by hammering, in order to induce fine structure. It is also found that the shape memory effect under an opposing force was improved by the high-speed deformation. (orig.)

  15. The effect of dispersoids on the grain refinement mechanisms during deformation of aluminium alloys to ultra-high strains

    International Nuclear Information System (INIS)

    Apps, P.J.; Berta, M.; Prangnell, P.B.

    2005-01-01

    The effect of fine dispersoids on the mechanisms and rate of grain refinement has been investigated during the severe deformation of a model aluminium alloy. A binary Al-0.2Sc alloy, containing coherent Al 3 Sc dispersoids, of ∼20 nm in diameter and ∼100 nm spacing, has been deformed by equal channel angular extrusion to an effective strain of ten. The resulting deformation structures were quantitatively analysed using high-resolution electron backscattered diffraction orientation mapping, and the results have been compared to those obtained from a single-phase Al-0.13Mg alloy, deformed under identical conditions. The presence of fine, non-shearable, dispersoids has been found to homogenise slip, retard the formation of a cellular substructure and inhibit the formation of microshear bands during deformation. These factors combine to reduce the rate of high-angle grain boundary generation at low to medium strains and, hence, retard the formation of a submicron grain structure to higher strains during severe deformation

  16. Effect of alumina on grain refinement of Al-Si hypereutectic alloys

    Science.gov (United States)

    Majhi, J.; Sahoo, S. K.; Patnaik, S. C.; Sarangi, B.; Sachan, N. K.

    2018-03-01

    The size, volume fraction and distribution of primary as well as eutectic silicon affect the mechanical properties of the Al-Si hypereutectic alloys. It is very difficult for the simultaneous refinement and modification of primary and secondary Si particles in hypereutectic Al-Si alloys through traditional processes. This paper explores the role of γ-Al2O3 nanoparticles on Si particles in the course of solidification in hypereutectic Al-Si alloys at particular pouring temperature. The present study involves incorporation of varying contents dispersed γ-Al2O3 nanoparticles into a molten base metal during stir casting and followed by solidification. It has been reported that the synthesized composites having good interfacial bonding (wetting) between the dispersed phase and the liquid matrix was achieved in order to provide improved mechanical properties of the composite. The cast product of hypereutectic Al-16Si alloy with the reinforcement of nanoparticles, illustrated a significant improvement in both wear behaviour and hardness. The dry sliding wear test has been performed on a group of specimens with varying parameters (different loads and sliding velocities) in a pin on disc wear testing machine. Moreover, the wear rate and specific wear rate also affected in different load and different sliding velocities. However in XRD analysis of the samples, the enhancement of wear resistance as well as hardness was due to the formation of brittle phases like SiO2, Al2O3 and Al-rich intermetallic compounds. The hardness value of the materials increases nearly 6% in addition to increase in the density of only 0.8%. As per literature, the large plate eutectic Si particles were modified in to the fine core particles and it acquires enough potential for various applications.

  17. Grain Refinement of Al-Si-Fe-Cu-Zn-Mn Based Alloy by Al-Ti-B Alloy and Its Effect on Mechanical Properties.

    Science.gov (United States)

    Yoo, Hyo-Sang; Kim, Yong-Ho; Jung, Chang-Gi; Lee, Sang-Chan; Lee, Seong-Hee; Son, Hyeon-Taek

    2018-03-01

    We investigated the effects of Al-5.0wt%Ti-1.0wt%B addition on the microstructure and mechanical properties of the as-extruded Al-0.15wt%Si-0.2wt%Fe-0.3wt%Cu-0.15wt%Zn-0.9wt%Mn based alloys. The Aluminum alloy melt was held at 800 °C and then poured into a mould at 200 °C. Aluminum alloys were hot-extruded into a rod that was 12 mm in thickness with a reduction ratio of 38:1. AlTiB addition to Al-0.15Si-0.2Fe-0.3Cu-0.15Zn-0.9Mn based alloys resulted in the formation of Al3Ti and TiB2 intermetallic compounds and grain refinement. With increasing of addition AlTiB, ultimate tensile strength increased from 93.38 to 99.02 to 100.01 MPa. The tensile strength of the as-extruded alloys was improved due to the formation of intermetallic compounds and grain refinement.

  18. Production of Al-Ti-B grain refining master alloys from Na2B4O7 and K2TiF6

    International Nuclear Information System (INIS)

    Birol, Yuecel

    2008-01-01

    It is very desirable to replace the KBF 4 salt in the popular 'halide salt' process to reduce the volume of fluoride salts to be added to molten aluminium in the production of Al-Ti-B grain refiners. Being over 2 times richer in B, Na 2 B 4 O 7 is a promising replacement for KBF 4 , and is used in the present work to produce Al-Ti-B grain refiner master alloys. A fraction of the aluminide particles were entrapped in the spent salt giving a relatively lower Ti recovery when KBF 4 was replaced by Na 2 B 4 O 7 . The grain refining performance of the Al-Ti-B grain refiner alloy thus produced was nevertheless acceptable. The spent salt became too viscous with the oxides, aluminides and borides to be removed by decanting when Na 2 B 4 O 7 .5H 2 O was used to supply boron. The viscous spent salt, entrained in the grain refiner alloy, did not only impair its performance, but also hurt the fluidity of the molten alloy and made pouring difficult

  19. Effect of Al–5Ti–1B grain refiner on the microstructure, mechanical properties and acoustic emission characteristics of Al5052 aluminium alloy

    OpenAIRE

    Pattnaik, Amulya Bihari; Das, Satyabrat; Jha, Bharat Bhushan; Prasanth, Nedumbilly

    2015-01-01

    In the present investigation, the effect of Al–5Ti–1B grain refiner on the microstructure, mechanical properties and acoustic emission characteristics of Al 5052 aluminium alloy have been studied. Microstructural analysis showed the presence of primary α solid solution. No Al–Mg phase was found to be formed due to the presence of magnesium in the solid solution. The results indicated that the addition of Al–5Ti–1B grain refiner into the alloy caused a significant improvement in ultimate tensi...

  20. The effect of vanadium and grain refiner additions on the nucleation of secondary phases in 1XXX Al alloys

    Energy Technology Data Exchange (ETDEWEB)

    Allen, C.M.; O' Reilly, K.A.Q.; Evans, P.V.; Cantor, B.

    1999-11-26

    High purity Al-0.3 wt% Fe-0.1 wt% Si alloys with different Si, V and grain refiner contents were melt spun to produce microstructures of submicron secondary phases entrained in a higher melting point Al matrix. On reheating, a dispersion of eutectic liquid droplets forms that represents an exaggerated version of the liquid puddles that solidify punched-off between Al dendrite arms during conventional casting. The subsequent resolidification of the droplets, analyzed using differential scanning calorimetry (DSC), allows the nucleation-controlled aspects of secondary phase selection to be studied. The droplets solidify as the metastable FeAl{sub m} phase in ribbons containing {approx{underscore}equal}500 ppm V or {approx{underscore}equal}100 ppm V plus Al-Ti-B, Al-Ti-C or Al-B grain refiner. This phase contributes to the fir-tree surface defect in commercial sheet products. this work suggests that the combination of V and Al-Ti-B promotes FeAl{sub m} in commercial ingots, and confirms that solidification rate and bulk Si content also influence phase content.

  1. Modeling the effects of cooling rate, hydrogen content, grain refiner and modifier on microporosity formation in Al A356 alloys

    Energy Technology Data Exchange (ETDEWEB)

    Conley, J.G.; Huang, J.; Asada, J.; Akiba, K. [Northwestern Univ., Evanston, IL (United States). Dept. of Mechanical Engineering

    2000-06-15

    Cast Aluminum-Silicon alloys are used in numerous automotive and industrial weight sensitive applications because of their low density and excellent castability. The presence of trapped gas and or shrinkage pores in certain locations within castings has been shown to influence fatigue life. These micromechanical defects can be found most anywhere in a casting depending on processing conditions. A large amount of porosity located in the center of the cast material thickness may have no effect on mechanical properties or fatigue performance. A smaller, isolated pore near a surface may have a significant impact on mechanical properties. Hence, it is important to develop a comprehensive model to predict the size, location and distribution of microporosity in castings. In this work, we model the effect of various casting process parameters on microporosity formation for aluminum A356 alloy castings. The process parameters include cooling rate, hydrogen content, grain refiner and modifier. The proposed two-dimensional model predicts the size, morphology and distribution of microporosity at a given location in the casting. The method couples a mathematical model of porosity evolution with a probabilistic grain structure prediction model. The porosity evolution model is based on the simultaneous solution of the continuity and momentum equations for the metal and the mass conservation equation for the dissolved gas. The nucleation and growth of grains are simulated with a probabilistic method that uses the information from a heat transfer simulation, i.e. temperature and solid fraction, to determine the transition rules for grain evolution. The simulation results correlate well with experimental observation of porosity in cast structures. (orig.)

  2. In situ Neutron Diffraction during Casting: Determination of Rigidity Point in Grain Refined Al-Cu Alloys.

    Science.gov (United States)

    Drezet, Jean-Marie; Mireux, Bastien; Szaraz, Zoltan; Pirling, Thilo

    2014-02-12

    The rigidity temperature of a solidifying alloy is the temperature at which the solid plus liquid phases are sufficiently coalesced to transmit long range tensile strains and stresses. It determines the point at which thermally induced deformations start to generate internal stresses in a casting. As such, it is a key parameter in numerical modelling of solidification processes and in studying casting defects such as solidification cracking. This temperature has been determined in Al-Cu alloys using in situ neutron diffraction during casting in a dog bone shaped mould. In such a setup, the thermal contraction of the solidifying material is constrained and stresses develop at a hot spot that is irradiated by neutrons. Diffraction peaks are recorded every 11 s using a large detector, and their evolution allows for the determination of the rigidity temperatures. We measured rigidity temperatures equal to 557 °C and 548 °C, depending on cooling rate, for a grain refined Al-13 wt% Cu alloy. At high cooling rate, rigidity is reached during the formation of the eutectic phase and the solid phase is not sufficiently coalesced, i.e. , strong enough, to avoid hot tear formation.

  3. In situ Neutron Diffraction during Casting: Determination of Rigidity Point in Grain Refined Al-Cu Alloys

    Directory of Open Access Journals (Sweden)

    Jean-Marie Drezet

    2014-02-01

    Full Text Available The rigidity temperature of a solidifying alloy is the temperature at which the solid plus liquid phases are sufficiently coalesced to transmit long range tensile strains and stresses. It determines the point at which thermally induced deformations start to generate internal stresses in a casting. As such, it is a key parameter in numerical modelling of solidification processes and in studying casting defects such as solidification cracking. This temperature has been determined in Al-Cu alloys using in situ neutron diffraction during casting in a dog bone shaped mould. In such a setup, the thermal contraction of the solidifying material is constrained and stresses develop at a hot spot that is irradiated by neutrons. Diffraction peaks are recorded every 11 s using a large detector, and their evolution allows for the determination of the rigidity temperatures. We measured rigidity temperatures equal to 557 °C and 548 °C, depending on cooling rate, for a grain refined Al-13 wt% Cu alloy. At high cooling rate, rigidity is reached during the formation of the eutectic phase and the solid phase is not sufficiently coalesced, i.e., strong enough, to avoid hot tear formation.

  4. Synthesis mechanism of an Al-Ti-C grain refiner master alloy prepared by a new method

    Science.gov (United States)

    Zhang, B. Q.; Lu, L.; Lai, M. O.; Fang, H. S.; Ma, H. T.; Li, J. G.

    2003-08-01

    The mechanisms of in-situ synthesis of an Al-Ti-C grain-refiner master alloy, prepared by adding a powder mixture of potassium titanium fluoride and carbon into an aluminum melt, have been systematically studied. It was found that vigorous reactions occurred at the initial stage of reaction and then slowed down. After about 20 minutes, the reactions, which led the formation of blocky titanium aluminides and submicron titanium carbides in the aluminum matrix, appeared to reach completion. Potassium titanium fluoride reacted with aluminum and carbon at 724 °C and 736 °C, respectively, resulting in the formation of titanium aluminides and titanium carbides in the aluminum matrix as well as in the formation of a low-melting-point slag of binary potassium aluminofluorides. The reaction between potassium titanium fluoride and carbon is believed to be the predominant mechanism in the synthesis of TiC by this method.

  5. Grain refining effect of magnetic field on Mg2Ni0.8Mn0.2 hydrogen storage alloys during rapid quenching

    International Nuclear Information System (INIS)

    Jiang, Chenxi; Wang, Haiyan; Chen, Xiangrong; Tang, Yougen; Lu, Zhouguang; Wang, Yazhi; Liu, Zuming

    2013-01-01

    The effect of static magnetic field treatment for synthesis of Mg 2 Ni 0.8 Mn 0.2 alloys during rapid quenching was investigated in this paper. X-ray diffraction (XRD) and scanning electron microscope (SEM) results show that the transversal static magnetic field can effectively refine the grain size, producing nanocrystalline inside. This distinct phenomenon is probably attributed to the Lorentz force suppressing the crystallization of the hydrogen storage alloys and the thermoelectric effect. Mainly due to the grain refinement, the discharge capacity of Mg 2 Ni 0.8 Mn 0.2 alloy is raised from 79 to about 200 mA h g −1 . It is confirmed that Mg 2 Ni 0.8 Mn 0.2 alloy by magnetic field assisted approach possesses enhanced electrochemical kinetics and relatively high corrosion resistance against the alkaline solution, thus resulting in higher electrochemical properties

  6. Effect of Al–5Ti–1B grain refiner on the microstructure, mechanical properties and acoustic emission characteristics of Al5052 aluminium alloy

    Directory of Open Access Journals (Sweden)

    Amulya Bihari Pattnaik

    2015-04-01

    Full Text Available In the present investigation, the effect of Al–5Ti–1B grain refiner on the microstructure, mechanical properties and acoustic emission characteristics of Al 5052 aluminium alloy have been studied. Microstructural analysis showed the presence of primary α solid solution. No Al–Mg phase was found to be formed due to the presence of magnesium in the solid solution. The results indicated that the addition of Al–5Ti–1B grain refiner into the alloy caused a significant improvement in ultimate tensile strength (UTS and elongation values from 114 MPa and 7.8% to 185 MPa and 18% respectively. The main mechanisms behind this improvement were found to be due to the grain refinement during solidification and segregation of Ti at primary α grain boundaries. Acoustic emission (AE results indicated that intensity of AE signals increased with increase in Al–5Ti–1B master alloy content, which had been attributed to the combined effect of dislocation motion and grain refinement. The field emission scanning electron microscopy (FESEM and energy dispersive X-ray (EDX analysis were used to study the microstructure and fracture surfaces of the samples.

  7. Microstructural and mechanical properties of gravity-die-cast A356 alloy inoculated with yttrium and Al-Ti-B grain refiner simultaneously

    Directory of Open Access Journals (Sweden)

    Y.P. Lim

    2011-10-01

    Full Text Available In the present work, the effect of inoculating yttrium and Al-5Ti-1B simultaneously on A356 aluminum alloy has been studied. Gravity die casting process is used to cast the ASTM tensile test specimens for analysis. In each experiment, the Ti and B contents were maintained constantly at 0.1 and 0.02 wt% respectively. The addition of yttrium was manipulated at the amount of 0, 0.1, 0.2, 0.3, 0.4 and 0.5 wt%. Microstructural characterization of the as-cast A356 alloy was investigated by means of optical microscope and its phases are detected by XRD. The mechanical properties tested are tensile strength and hardness. The inoculation of yttrium was found to enhance the grain refinement effect of Al-5Ti-1B grain refiner and improve the mechanical properties. The optimal weight percentage of yttrium was found to be 0.3. The grain refining efficiency of combining yttrium and Al-5Ti-1B on A356 aluminum alloy was mainly attributed to the heterogeneous nucleation of TiB2 and TiAl3 particles which were dispersed more evenly in the presence of yttrium and the grain growth restriction effected by the accumulation of Al-Y compound at grain boundaries.

  8. Grain refinement efficiency and mechanism of aluminium carbide in Mg-Al alloys

    International Nuclear Information System (INIS)

    Lu, L.; Dahle, A.K.; StJohn, D.H.

    2005-01-01

    Detailed microscopic examination using optical and electron microscopes suggests that Al 4 C 3 , often observed in the central regions of magnesium grains on polished sections, is a potent substrate for primary Mg. Calculations of the crystallographic relationships between magnesium and Al 4 C 3 further support the experimental observations

  9. Grain refinement of Al-Si9.8-Cu3.4 alloy by novel Al-3.5FeNb-1.5C master alloy and its effect on mechanical properties

    Science.gov (United States)

    Apparao, K. Ch; Birru, Anil Kumar

    2018-01-01

    A novel Al-3.5FeNb-1.5C master alloy with uniform microstructure was prepared using a melt reaction process for this study. In the master alloy, basic intermetallic particles such as NbAl3, NbC act as heterogeneous nucleation substrates during the solidification of aluminium. The grain refining performance of the novel master alloy on Al-Si9.8-Cu3.4 alloy has also been investigated. It is observed that the addition of 0.1 wt.% of Al-3.5FeNb-1.5C master alloy can induce very effective grain refinement of the Al-Si9.8-Cu3.4 alloy. The average grain size of α-Al is reduced to 22.90 μm from about 61.22 μm and most importantly, the inoculation of Al-Si9.8-Cu3.4 alloy with FeNb-C is not characterised by any visible poisoning effect, which is the drawback of using commercial Al-Ti-B master alloys on aluminium cast alloys. Therefore, the mechanical properties of the Al-Si9.8-Cu3.4 alloy have been improved obviously by the addition of the 0.1 wt.% of Al-3.5FeNb-1.5C master alloy, including the yield strength and elongation.

  10. Friction stir processing: a new grain refinement technique to achieve high strain rate superplasticity in commercial alloys

    Energy Technology Data Exchange (ETDEWEB)

    Mishra, R.S. [Missouri Univ., Rolla, MO (United States). Dept. of Metallurgical Engineering; Mahoney, M.W. [Rockwell International Corp., Thousand Oaks, CA (United States). Science Center

    2001-07-01

    Friction stir processing is a new thermo-mechanical processing technique that leads to a microstructure amenable for high strain rate superplasticity in commercial aluminum alloys. Friction stirring produces a combination of very fine grain size and high grain boundary misorientation angles. Preliminary results on a 7075 Al demonstrate high strain rate superplasticity in the temperature range of 430-510 C. For example, an elongation of >1000% was observed at 490 C and 1 x 10{sup -2} s{sup -1}. This demonstrates a new possibility to economically obtain a superplastic microstructure in commercial aluminum alloys. Based on these results, a three-step manufacturing process to fabricate complex shaped components can be envisaged: cast sheet or hot-pressed powder metallurgy sheet + friction stir processing + superplastic forging or forming. (orig.)

  11. The effect of Al-5Ti-1B grain refiner on the structure and tensile properties of Al-20%Mg alloy

    Energy Technology Data Exchange (ETDEWEB)

    Fakhraei, O. [Center of Excellence for High Performance Materials, School of Metallurgy and Materials, College of Engineering, University of Tehran, Tehran (Iran, Islamic Republic of); Emamy, M., E-mail: emamy@ut.ac.ir [Center of Excellence for High Performance Materials, School of Metallurgy and Materials, College of Engineering, University of Tehran, Tehran (Iran, Islamic Republic of); Farhangi, H. [Center of Excellence for High Performance Materials, School of Metallurgy and Materials, College of Engineering, University of Tehran, Tehran (Iran, Islamic Republic of)

    2013-01-10

    In current research, the effect of Al-5Ti-1B grain refiner on the structure and tensile properties of Al-20%Mg alloy have been investigated. Scanning electron microscopy (SEM) and Energy Dispersive X-ray (EDX) analysis were utilized to study the microstructure and fracture surfaces of samples. Microstructural analysis of the cast alloy showed the dendrites of a primary {alpha}-phase solid solution within the eutectic matrix which consists of {beta}-Al{sub 3}Mg{sub 2} intermetallic and {alpha}-solid solution. The results indicated that adding Al-5Ti-1B to the alloy caused a significant rise in the ultimate tensile strength (UTS) and elongation values from 168 MPa and 1.2% to maximum 253 MPa and 2.4%, respectively. The main mechanisms for the observed enhancement were found to be due to the refinement of grains during solidification and also segregation of Ti to the tip of Al ({alpha}) dendrites. This phenomenon controls the dendritic growth and changes the morphology of this phase from interconnected coarse dendrites to a star-like morphology.

  12. Effect of Pr on the grain refinement and mechanical properties of AM50 alloy in as-cast condition

    Science.gov (United States)

    Teimoory, Farzaneh Sadat; Emamy, Massoud; Malekan, Mehdi

    2018-01-01

    Mg alloys have many applications in different industries due to their high strength to weight ratio such as Aerospace, automotive and even bio materials. The formation of the appropriate structures in matrix from intermetallic compounds during solidification affects in improvement of properties. In this study, the effect of different amount of Pr (0, 1, 2 %wt) has been investigated on macro/microstructure and strengthening of AM50 alloy in ambient temperature. In order to characterize macro/microstructure and mechanical properties of the alloys, XRD, OM, SEM Microscopy and tensile test have been used. The reviews of result show that microstructures of AM50 just have presence β in the matrix. The results show that the presence of Pr will lead to interesting changes in the grain size and improvement in mechanical properties. The addition of 1wt. % Pr decreases the grain size from 76μm to 36μm in as-cast condition and When Pr is up to 1wt. %, the β phase becomes finer, and new needle-like or short-rod shaped intermetallic appear in matrix. The best result in microstructure and mechanical properties achieved with adding 1 (wt.) percent of Pr.

  13. Microstructures and mechanical properties of grain refined Al-Li-Mg casting alloy by containing Zr and Ti

    International Nuclear Information System (INIS)

    Saikawa, Seiji; Nakai, Kiyoshi; Sugiura, Yasuo; Kamio, Akihiko.

    1995-01-01

    Mechanical properties and microstructures of various Al-Li-Mg alloy castings containing small amount of Zr and/or Ti were investigated. The δ(AlLi) phase was observed to crystallize in the dendrite-cell gaps as well as on the grain boundaries. Microsegregation of Mg also occurred in the solidified castings. The β(Al 3 Zr) or Al-Zr-Ti compounds crystallize during solidification and remain even after solid solution treatment at 803 K for 36 ks. The grain sizes of Al-2.5%Li-2%Mg alloy castings become finer by the addition of 0.15%Zr and 0.12%Ti compared with each addition of 0.15%Zr or 0.12%Ti. The age hardening is accelerated by the addition of 0.15%Zr. In an Al-2.5%Li-2%Mg-0.15%Zr-0.12%Ti alloy casting poured into a metallic mold and aged at 453 K for 36 ks, ultimate tensile strength, Young's modulus and density were 417 MPa, 80 GPa and was 2.52 g/cm 3 , respectively. Its specific strength and modulus are higher by 50.3 and 13.9% than those of the conventional AC4C-T6 casting. (author)

  14. The effect of Al–8B grain refiner and heat treatment conditions on the microstructure, mechanical properties and dry sliding wear behavior of an Al–12Zn–3Mg–2.5Cu aluminum alloy

    International Nuclear Information System (INIS)

    Alipour, M.; Azarbarmas, M.; Heydari, F.; Hoghoughi, M.; Alidoost, M.; Emamy, M.

    2012-01-01

    Highlights: ► The effect of Al–8B on the properties of aluminum alloy was studied. ► Al–8B is an effective in reducing the grain and reagent fine microstructure. ► Al–8B is an effective in optimization of properties. -- Abstract: In this study the effect of Al–8B grain refiner on the structural and properties of Al–12Zn–3Mg–2.5Cu aluminum alloy were investigated. The optimum amount for B containing grain refiner was selected as 3.75 wt.%. The results showed that B containing grain refiner is more effective in reducing average grain size of the alloy. T6 heat treatment was applied for all specimens before tensile testing. Significant improvements in mechanical properties were obtained with the addition of grain refiner combined with T6 heat treatment. After the heat treatment, the average tensile strength increased from 479 MPa to 537 MPa for sample refined with 3.75 wt.% Al–8B. The fractography of the fractured faces and microstructure evolution was characterized by scanning electron microscopy and optical microscopy. Dry sliding wear performance of the alloy was examined in normal atmospheric conditions. The experimental results showed that the T6 heat treatment considerably improved the resistance of Al–12Zn–3Mg–2.5Cu aluminum alloy to the dry sliding wear.

  15. Production of Al-Ti-B grain refining master alloys from Na{sub 2}B{sub 4}O{sub 7} and K{sub 2}TiF{sub 6}

    Energy Technology Data Exchange (ETDEWEB)

    Birol, Yuecel [Materials Institute, Marmara Research Center, TUBITAK, Gebze, Kocaeli (Turkey)], E-mail: yucel.birol@mam.gov.tr

    2008-06-30

    It is very desirable to replace the KBF{sub 4} salt in the popular 'halide salt' process to reduce the volume of fluoride salts to be added to molten aluminium in the production of Al-Ti-B grain refiners. Being over 2 times richer in B, Na{sub 2}B{sub 4}O{sub 7} is a promising replacement for KBF{sub 4}, and is used in the present work to produce Al-Ti-B grain refiner master alloys. A fraction of the aluminide particles were entrapped in the spent salt giving a relatively lower Ti recovery when KBF{sub 4} was replaced by Na{sub 2}B{sub 4}O{sub 7}. The grain refining performance of the Al-Ti-B grain refiner alloy thus produced was nevertheless acceptable. The spent salt became too viscous with the oxides, aluminides and borides to be removed by decanting when Na{sub 2}B{sub 4}O{sub 7}.5H{sub 2}O was used to supply boron. The viscous spent salt, entrained in the grain refiner alloy, did not only impair its performance, but also hurt the fluidity of the molten alloy and made pouring difficult.

  16. Review of Grain Refinement of Cast Metals Through Inoculation: Theories and Developments

    Science.gov (United States)

    Liu, Zhilin

    2017-10-01

    The inoculation method of grain refinement is widely used in research and industry. Because of its commercial and engineering importance, extensive research on the mechanisms/theories of grain refinement and development of effective grain refiners for diverse cast metals/alloys has been conducted. In 1999, Easton and St. John reviewed the mechanisms of grain refinement of cast Al alloys. Since then, grain refinement in alloys of Al, Mg, Fe, Ti, Cu, and Zn has evolved a lot. However, there is still no full consensus on the mechanisms/theories of grain refinement. Moreover, some new grain refiners developed based on the theories do not ensure efficient grain refinement. Thus, the factors that contribute to grain refinement are still not fully understood. Clarification of the prerequisite issues that occur in grain refinement is required using recent theories. This review covers multiple metals/alloys and developments in grain refinement from the last twenty years. The characteristics of effective grain refiners are considered from four perspectives: effective particle/matrix wetting configuration, sufficiently powerful segregating elements, preferential crystallographic matching, and geometrical features of effective nucleants. Then, recent mechanisms/theories on the grain refinement of cast metals/alloys are reviewed, including the peritectic-related, hypernucleation, inert nucleant, and constitutional supercooling-driven theories. Further, developments of deterministic and probabilistic modeling and nucleation crystallography in the grain refinement of cast metals are reviewed. Finally, the latest progress in the grain refinement of cast Zn and its alloys is described, and future work on grain refinement is summarized.

  17. Grain refinement through severe plastic deformation (SPD) processing

    International Nuclear Information System (INIS)

    Izairi, N.; Vevecka - Priftaj, A.

    2012-01-01

    There is considerable current interest in processing metallic samples through procedures involving the imposition of severe plastic deformation (SPD). These procedures lead to very significant grain refinement to the submicrometer or even the nanometer level, resulting in advanced physical properties. Among various SPD processes, Equal Channel Angular Pressing, High pressure Torsion and Accumulated Roll Bonding have been widely used for many metals and alloys. In the present work, we present an overview of the most used methods of SPD for grain refinement and the production of bulk nano structured materials with enhancement in their mechanical and functional properties. In order to examine the potential for using ECAP to refine the grain size and improve the mechanical properties, two commercial 5754 Al alloy and AA 3004 , were selected for study. Processing by ECAP gives a reduction in the grain size and an increase in the microhardness. (Author)

  18. Limit of grain refinement during ECAP process. Temperature influence

    International Nuclear Information System (INIS)

    Chuvil'deev, V.N.; Kopylov, V.I.; Nokhrin, A.V.; Makarov, I.M.; Lopatin, Yu.G.

    2004-01-01

    Experimental and theoretical study results are reported for the process of deformation grain refinement under severe plastic deformation. A generalization is made for experimental study results on deformation dispersing of unalloyed metals and aluminium and magnesium base alloys. The model is built that allows calculating the value of minimum grain size attained by the method of equal-channel angular pressing. The expressions are derived which describe the dependence of grain refinement limit on the nature of material and the temperature of severe plastic deformation [ru

  19. The limit of grain refinement on equal channel angular deformation

    International Nuclear Information System (INIS)

    Kopylov, V.I.; Chuvil'deev, V.N.

    2004-01-01

    Experimental and theoretical study results on the process of strain-induced grain refinement under severe plastic deformation are described. A generalization is made for experimental results on deformation dispersing of copper, magnesium and aluminium base alloys as well as unalloyed metals. The model is developed which allows calculating the minimal grain size being able to result from equal channel angular pressing. The expressions describing the dependence of the limit of grain refinement on the nature of the material and severe plastic deformation rate and temperature are obtained [ru

  20. Niobium-base grain refiner for aluminium

    International Nuclear Information System (INIS)

    Silva Pontes, P. da; Robert, M.H.; Cupini, N.L.

    1980-01-01

    A new chemical grain refiner for aluminium has been developed, using inoculation of a niobium-base compound. When a bath of molten aluminium is inoculated whith this refiner, an intermetallic aluminium-niobium compound is formed which acts as a powerful nucleant, producing extremely fine structure comparable to those obtained by means of the traditional grain refiner based on titanium and boron. It was found that the refinement of the structure depends upon the weight percentage of the new refiner inoculated as well as the time of holding the bath after inoculation and before pouring, but mainly on the inoculating temperature. (Author) [pt

  1. On the performance of a novel grain refiner in hyper-eutectic Al-Si cast alloys

    OpenAIRE

    Bolzoni, L; Nowak, M; Hari Babu, N

    2014-01-01

    The stringent requirements for pollution reduction are pushing the automotive industry towards the employment of lightweight structures and, therefore, aluminium and its alloys play a remarkable role. Al-Si casting alloy with eutectic or hyper- eutectic compositions are, normally, employed for the production of high performance automotive products such as pistons and engine blocks which have to withstand critical loading conditions (i.e. high temperature, high pressure and corrosive exhaust g...

  2. Development of Niobium Boron grain retainer for aluminium silicon alloys

    OpenAIRE

    Nowak, Magdalena

    2011-01-01

    This thesis was submitted for the degree of Doctor of Philosophy and awarded by Brunel University Aluminium castings with a large grain structure have poor mechanical properties which are primarily due to casting defects as opposed to fine grain structure. The grain refinement practice using chemical addition is well established for wrought alloys, however in the case of casting alloys, the practice of adding grain refiners and the impact on castability is not well established. The additio...

  3. Grain refinement of AZ31 by (SiC)P: Theoretical calculation and experiment

    International Nuclear Information System (INIS)

    Guenther, R.; Hartig, Ch.; Bormann, R.

    2006-01-01

    Grain refinement of gravity die-cast Mg-alloys can be achieved via two methods: in situ refinement by primary precipitated metallic or intermetallic phases, and inoculation of the melt via ceramic particles that remain stable in the melt due to their high thermodynamic stability. In order to clarify grain refinement mechanisms and optimize possible potent refiners in Mg-alloys, a simulation method for heterogeneous nucleation based on a free growth model has been developed. It allows the prediction of the grain size as a function of the particle size distribution, the volumetric content of ceramic inoculants, the cooling rate and the alloy constitution. The model assumptions were examined experimentally by a study of the grain refinement of (SiC) P in AZ31. Additions of (SiC) P result in significant grain refinement, if appropriate parameters for ceramic particles are chosen. The model makes quantitatively correct predictions for the grain size and its variation with cooling rate

  4. Modelling of grain refinement driven by negative grain boundary energy

    Czech Academy of Sciences Publication Activity Database

    Fischer, F. D.; Zickler, G. A.; Svoboda, Jiří

    2017-01-01

    Roč. 97, č. 23 (2017), s. 1963-1977 ISSN 1478-6435 R&D Projects: GA ČR(CZ) GA15-06390S Institutional support: RVO:68081723 Keywords : grain refinement * grain nucleation * distribution concept * jump on distribution function Subject RIV: BJ - Thermodynamics OBOR OECD: Thermodynamics Impact factor: 1.505, year: 2016

  5. Production of Al-Ti-C grain refiners with the addition of elemental carbon

    International Nuclear Information System (INIS)

    Gezer, Berke Turgay; Toptan, Fatih; Daglilar, Sibel; Kerti, Isil

    2010-01-01

    Grain refining process used in aluminium alloys, has an important role for preventing columnar, coarse grains and encouraging fine, equiaxed grain formation. Al-Ti-B grain refiners are widely used as aluminium grain refiners despite the problems in application Al-Ti-C refiners have an increasing demand in recent years. In the present work, Al-Ti-C grain refiners with different Ti:C ratios were produced by insitu method with the addition of elemental carbon. Microstructures were characterised by optic microscope and scanning electron microscope equipped with energy dispersive spectroscopy. The effects of temperature, holding time and Ti:C ratio on the grain refinement process were investigated and optimum conditions were determined.

  6. Refining processes of selected copper alloys

    Directory of Open Access Journals (Sweden)

    S. Rzadkosz

    2009-04-01

    Full Text Available The analysis of the refining effectiveness of the liquid copper and selected copper alloys by various micro additions and special refiningsubstances – was performed. Examinations of an influence of purifying, modifying and deoxidation operations performed in a metal bath on the properties of certain selected alloys based on copper matrix - were made. Refining substances, protecting-purifying slag, deoxidation and modifying substances containing micro additions of such elements as: zirconium, boron, phosphor, sodium, lithium, or their compounds introduced in order to change micro structures and properties of alloys, were applied in examinations. A special attention was directed to macro and micro structures of alloys, their tensile and elongation strength and hot-cracks sensitivity. Refining effects were estimated by comparing the effectiveness of micro structure changes with property changes of copper and its selected alloys from the group of tin bronzes.

  7. Grain Refinement of Low Carbon Martensitic Steel by Heat Treatment

    Directory of Open Access Journals (Sweden)

    N. V. Kolebina

    2015-01-01

    Full Text Available The low-carbon steels have good corrosion and technological properties. Hot deformation is the main operation in manufacturing the parts from these steels. So one of the important properties of the material is a property of plasticity. The grain size significantly influences on the ductility properties of steel. The grain size of steel depends on the chemical composition of the crystallization process, heat treatment, and steel machining. There are plenty methods to have grain refinement. However, taking into account the large size of the blanks for the hydro turbine parts, the thermal cycling is an advanced method of the grain refinement adaptable to streamlined production. This work experimentally studies the heat treatment influence on the microstructure of the low-carbon 01X13N04 alloy steel and proposes the optimal regime of the heat treatment to provide a significantly reduced grain size. L.M. Kleiner, N.P. Melnikov and I.N. Bogachyova’s works focused both on the microstructure of these steels and on the influence of its parameters on the mechanical properties. The paper focuses mainly on defining an optimal regime of the heat treatment for grain refinement. The phase composition of steel and temperature of phase transformation were defined by the theoretical analysis. The dilatometric experiment was done to determine the precise temperature of the phase transformations. The analysis and comparison of the experimental data with theoretical data and earlier studies have shown that the initial sample has residual stress and chemical heterogeneity. The influence of the heat treatment on the grain size was studied in detail. It is found that at temperatures above 950 ° C there is a high grain growth. It is determined that the optimal number of cycles is two. The postincreasing number of cycles does not cause further reducing grain size because of the accumulative recrystallization process. Based on the results obtained, the thermal cycling

  8. Preparation of Al-Ti-B grain refiner by SHS technology

    International Nuclear Information System (INIS)

    Nikitin, V.I.; Wanqi, J.I.E.; Kandalova, E.G.; Makarenko, A.G.; Yong, L.

    2000-01-01

    Since the discovery of the grain refinement effect of aluminum by titanium, especially with the existence of B or C in 1950, grain refiners are widely accepted in industry for microstructure control of aluminum alloys. Research on this topic is to obtain the highest grain refinement efficiency with the lowest possible addition of master alloy. It is widely accepted that the morphology and size of TiAl 3 particles, which are known as heterogeneous nucleation centers, are important factors deterring the grain refinement efficiency. Fine TiAl 3 particles are favorable. The grain refinement process shows a heredity phenomenon, which means that structural information from initial materials transfers through a melt to the final product. It is important to find the connection between microstructural parameters of the master alloy and the final product. To improve the quality of Al-Ti-B master alloys for the use as a grain refiner, a new method based on SHS (self-propagating high-temperature synthesis) technology has been developed in Samara State Technical University to produce the master alloys. SHS, as a new method for preparation of materials, was first utilized by Merzhanov in 1967. This method uses the energy from highly exothermic reactions to sustain the chemical reaction in a combustion wave. The advantages of SHS include simplicity, low energy requirement, and higher product purity. Because SHS reactions can take place between elemental reactants, it is easy to control product composition. The purposes of this investigation were to fabricate an SHS Al-5%Ti-1%B master alloy, to analyze its structure and to test its grain refining performance

  9. Effect of some grain refiners on the mechanical properties of aluminum

    International Nuclear Information System (INIS)

    Zaid, A.I.O.

    2001-01-01

    It is well established that aluminum and its alloys are grain refined by some refractory metals to enhance their surface qualities and mechanical strengths. In this paper, the literature on grain refining, and its mechanism is reviewed and discussed. Also, the effect of grain refining of commercially pure aluminum by the addition of titanium, boron, vanadium, molybdenum, and zirconium is investigated. The effect of each of these elements on grain size, hardness and mechanical behavior is presented and discussed. It was found that the addition of any of these elements except zirconium resulted in enhancement of grain size, hardness and mechanical strength. An increase of 2.1 % in flow stress of Al grain refined by Ti+B was achieved by addition of 0.1 % V at 0.2 strain. (author)

  10. Effect of grain refinement on the microstructure and tensile properties of thin 319 Al castings

    International Nuclear Information System (INIS)

    Shabani, M.J.; Emamy, M.; Nemati, N.

    2011-01-01

    The structural examinations and tensile properties of thin-section Al castings (319 Al alloy) have been investigated by applying a pattern with different cross sections (2-12 mm). Al-5Ti-1B and Al-5Zr grain refiners were added to the molten Al alloy to produce different levels of Ti (0.01%, 0.05%, 0.1% and 0.15%) and Zr (0.05%, 0.1%, 0.2%, 0.3%, 0.4% and 0.5%) in the castings. From macrostructural studies, it was found that Al-5Zr is less effective in grain refining of 319 alloy in comparison with Al-5Ti-1B master alloy. The optimum levels of grain refiners were selected for determination of tensile properties. T6 heat treatment was applied for selected specimens before tensile testing. Further structural results also showed that thinner sections are less affected by grain refiners. This observation was found to be in a good agreement with tensile test results, where tensile properties of the base and grain refined alloys did not show considerable differences in thinner sections (<6 mm).

  11. Effect of the strain-induced melt activation (SIMA) process on the tensile properties of a new developed super high strength aluminum alloy modified by Al-5Ti-1B grain refiner

    Energy Technology Data Exchange (ETDEWEB)

    Haghparast, Amin [School of Mechanical Engineering, College of Engineering, University of Tehran, Tehran (Iran, Islamic Republic of); Nourimotlagh, Masoud [Young Researchers Club, Dareshahr Branch, Islamic Azad university (Iran, Islamic Republic of); Alipour, Mohammad, E-mail: Alipourmo@ut.ac.ir [School of Metallurgy and Materials Engineering, University of Tehran, Tehran (Iran, Islamic Republic of)

    2012-09-15

    In this study, the effect of Al-5Ti-1B grain refiners and modified strain-induced melt activation process on an Al-Zn-Mg-Cu alloy was studied. The optimum level of Ti was found to be 0.1 wt.%. The specimens subjected to deformation ratio of 40% (at 300 Degree-Sign C) and various heat treatment times (10-40 min) and temperature (550-600 Degree-Sign C) regimes were characterized in this study. Reheating condition to obtain a fine globular microstructure was optimized. Microstructural examinations were conducted by optical and scanning electron microscopy coupled with an energy dispersive spectrometry. The optimum temperature and time in strain-induced melt activation process are 575 Degree-Sign C and 20 min, respectively. T6 heat treatment including quenching to room temperature and aging at 120 Degree-Sign C for 24 h was employed to reach to the maximum strength. Significant improvements in mechanical properties were obtained with the addition of grain refiner combined with T6 heat treatment. After the T6 heat treatment, the average tensile strength increased from 283 MPa to 587 and 332 MPa to 617 for samples refined with 2 wt.% Al-5Ti-1B before and after strain-induced melt activation process and extrusion process, respectively. Ultimate strength of Ti-refined specimens without SIMA process has a lower value than globular microstructure specimens after SIMA and extrusion process. - Highlights: Black-Right-Pointing-Pointer The effect of Al-5Ti-1B on the aluminum alloy produced by SIMA process was studied. Black-Right-Pointing-Pointer Al-5Ti-1B is an effective in reducing the grain and reagent fine microstructure. Black-Right-Pointing-Pointer Reheating condition to obtain a fine globular microstructure was optimized. Black-Right-Pointing-Pointer The optimum temperature and time in SIMA process are 575 Degree-Sign C and 20 min respectively. Black-Right-Pointing-Pointer UTS of globular structure specimens have a more value than Ti-refined specimens.

  12. Effect of strengthening mechanisms on cold workability and instantaneous strain hardening behavior during grain refinement of AA 6061-10 wt.% TiO2 composite prepared by mechanical alloying

    International Nuclear Information System (INIS)

    Sivasankaran, S.; Sivaprasad, K.; Narayanasamy, R.; Iyer, Vijay Kumar

    2010-01-01

    Research highlights: → Various strengthening mechanisms such as solid solution, grain size, precipitate, dislocation and dispersion strengthening promoted yield strength of the composites → The 5 h sintered composite yielded a large plastic strain (23%) at ambient temperature. → The domination of interparticle friction effects, grain size and dislocation strengthening diminished the deformation capacity of the composites greater than 5 h of milling. → Ultra-fine grained composite (40 h) yielded a high strength (>1000 MPa). → The proposed instantaneous new Poisson's ratio and the instantaneous strain hardening index used to study the extent of plastic zone and strain levels of the composite. - Abstract: The mechanical alloying (MA) of AA 6061 alloy reinforced with 10 wt.% fine anatase-titania composites powder milled with different timings (1, 5, 10, 20, 30, and 40 h) was cold consolidated and sintered. The main purpose of this study is to investigate the effect of microstructure and the various strengthening mechanisms such as solid solution, grain size, precipitate, dislocation and dispersion strengthening during grain refinement of AA 6061-10 wt.% TiO 2 composite via MA on cold working and strain hardening behavior. The sintered composite preforms were characterized by X-ray diffraction, scanning electron microscope, and transmission electron microscope. The strengthening mechanisms were estimated by using simplified models available in the literatures. The evaluation of cold deformation behavior under triaxial stress condition through room temperature cold-upsetting tests (incremental loads) was studied by correlating the strengthening mechanisms. Among the developed strengthening mechanisms the grain size and dislocation strengthening mechanisms diminished the deformation capacity of the composites. The strain hardening behavior was also examined by proposing instantaneous strain hardening index (n i ). The value of maximum instantaneous strain

  13. Mechanical Behavior of an Ultrafine/Nano Grained Magnesium Alloy

    Directory of Open Access Journals (Sweden)

    Seyed Mahmood Fatemi

    2017-06-01

    Full Text Available The application of magnesium alloys is greatly limited because of their relatively low strength and ductility. An effective way to improve the mechanical properties of magnesium alloy is to refine the grains. As the race for better materials performance is never ending, attempts to develop viable techniques for microstructure refinement continue. Further refining of grain size requires, however, application of extreme value of plastic deformation on material. In this work, an AZ31 wrought magnesium alloy was processed by employing multipass accumulative back extrusion process. The obtained microstructure, texture, and room temperature compressive properties were characterized and discussed. The results indicated that grains of 80 nm to 1 μm size were formed during accumulative back extrusion, where the mean grain size of the experimental material was reduced by applying successive ABE passes. The fraction of DRX increased and the mean grain size of the ABEed alloy markedly lowered, as subsequent passes were applied. This helped to explain the higher yield stress govern the occurrence of twinning during compressive loading. Compressive yield and maximum compressive strengths were measured to increase by applying successive extrusion passes, while the strain-to-fracture dropped. The evolution of mechanical properties was explained relying on the grain refinement effect as well as texture change.

  14. New Process for Grain Refinement of Aluminum. Final Report

    Energy Technology Data Exchange (ETDEWEB)

    Dr. Joseph A. Megy

    2000-09-22

    A new method of grain refining aluminum involving in-situ formation of boride nuclei in molten aluminum just prior to casting has been developed in the subject DOE program over the last thirty months by a team consisting of JDC, Inc., Alcoa Technical Center, GRAS, Inc., Touchstone Labs, and GKS Engineering Services. The Manufacturing process to make boron trichloride for grain refining is much simpler than preparing conventional grain refiners, with attendant environmental, capital, and energy savings. The manufacture of boride grain refining nuclei using the fy-Gem process avoids clusters, salt and oxide inclusions that cause quality problems in aluminum today.

  15. The Influence of Grain Refiners on the Efficiency of Ceramic Foam Filters

    Science.gov (United States)

    Towsey, Nicholas; Schneider, Wolfgang; Krug, Hans-Peter; Hardman, Angela; Keegan, Neil J.

    An extensive program of work has been carried out to evaluate the efficiency of ceramic foam filters under carefully controlled conditions. Work reported at previous TMS meetings showed that in the absence of grain refiners, ceramic foam filters have the capacity for high filtration efficiency and consistent, reliable performance. The current phase of the investigation focuses on the impact grain refiner additions have on filter performance. The high filtration efficiencies obtained using 50 or 80ppi CFF's in the absence of grain refiners diminish when Al-3%Ti-1%B grain refiners are added. This, together with the impact of incoming inclusion loading on filter performance and the level of grain refiner addition are considered in detail. The new generation Al-3%Ti-0.15%C grain refiner has also been included. At typical addition levels (1kg/tonne) the effect on filter efficiency is similar to that for TiB2based grain refiners. The work was again conducted on a production scale using AA1050 alloy. Metal quality was determined using LiMCA and PoDFA. Spent filters were also analysed.

  16. Factors affecting the grain-refinement of aluminum using titanium and boron additives

    International Nuclear Information System (INIS)

    Jones, G.P.; Pearson, J.

    1976-01-01

    The development of grain-refining techniques for the casting of aluminum, and the results achieved using additions of ternary Al--Ti--B master-alloys, are briefly described. A test procedure is given for assessing the relative effectiveness of these master-alloys, and the results are related to the various kinds of alloy treated, including those with constituents which poison the grain-refining agent. The equilibrium conditions which affect the behavior of the constituents of the grain-refined alloys are examined quantitatively from a thermodynamic viewpoint. One theory about the mechanism of nucleation of aluminum on titanium diboride is examined and found inapplicable. New data on the solubility of TiB 2 , ZrB 2 , TiC, ZrC, Cr 3 C 2 , and CrB 2 in liquid aluminum are presented graphically. Practical aspects of alloy behavior in grain-refining practice are analyzed and discussed on the basis of the quantitative data

  17. Effect of Duration on Ti Grain Refinement of A356 and Melt Quality

    Science.gov (United States)

    Gürsoy, Özen; Erzi, Eray; Yüksel, Çağlar; Dispinar, Derya

    Grain refinement of aluminium alloys increases fluidity and feedability; and thus higher mechanical properties and decreased porosity is achieved. Typically, various ratios of Ti-B is used as grain refiner. It is well known that due to the sedimentation, the effectiveness of the grain refinement decreases which is called the fading effect. In this work, this effect has been investigated by means of melt quality. Two different melting temperatures were selected (725 and 750C) and samples were cast into die and sand mould. After the addition of grain refiners, samples were collected at 10 minutes of interval. Metallographic examinations were carried out where microstructural change and porosity distribution were investigated. The results were correlated with bifilm index (i.e. melt quality).

  18. Studies on the sedimentation and agglomeration behavior of Al-Ti-B and Al-Ti-C grain refiners

    Energy Technology Data Exchange (ETDEWEB)

    Gazanion, F.; Chen, X.G.; Dupuis, C. [Alcan International Ltd., Jonquiere, PQ (Canada). Arvida Research and Development Centre

    2002-07-01

    The sedimentation and agglomeration behavior of Al-Ti-B and Al-Ti-C grain refiners in liquid aluminum has been investigated using the LiMCA and PoDFA analysis techniques in combination with metallographic examination. The widely used Al-5%Ti-1%B and Al-3%Ti-0.15%C master alloys were chosen. Two aluminum alloys, an AAlxxx (commercially pure metal) and an AA5182 (Al-4.5%Mg) alloy, were prepared with different additions of grain refiners. The difference in particle behavior in liquid aluminum for both refiners is described and briefly analyzed in terms of sensitivity to agglomeration and grain refiner performance. Experimental results indicate that, in comparison with the Al-Ti-B refiner, the Al-Ti-C refiner is detrimentally affected by long holding periods due to the decomposition of TiC particles within the melt. (orig.)

  19. Grain size refinement of inconel 718 thermomechanical processing

    International Nuclear Information System (INIS)

    Okimoto, P.C.

    1988-01-01

    Inconel 718 is a Ni-Fe precipitation treated superalloy. It presents good thermal fatigue properties when the material has small grain size. The aim of this work is to study the grain size refinement by thermomechanical processing, through observations of the microstructural evolution and the influence of some of the process variables in the final grain size. The results have shown that this refinement occured by static recrystallization. The presence of precipitates have influenced the final grain size if the deformations are below 60%. For greater deformations the grain size is independent of the precipitate distribution in the matrix and tends to a limit size of 5 μm. (author)

  20. Effect of zirconium addition on the ductility and toughness of cast zinc-aluminum alloy5, zamak5, grain refined by titanium plus boron

    International Nuclear Information System (INIS)

    Adnan, I.O.

    2007-01-01

    Zinc-aluminum casting alloys are frequently employed in design. They are inexpensive and have mechanical properties in many respects superior to aluminum and copper alloys. Common applications of zinc-aluminum alloys are in the automobile industry for manufacturing carburetors bodies, fuel pump bodies, driving wheels and door handles. They are mainly used for die casting due to their low melting points which ranges from 375 to 487 degree C, good fluidity, pollution free melting in addition to their high corrosion resistance. Against these advantages there exists the deficiency as these alloys solidify in a coarse dentititic structure which tends to deteriorate the mechanical properties and impact strength. It was found that addition of some rare earth materials e.g. titanium or titanium plus boron results in modifying its structure into a petal-like or nodular type. The available literature reveals that most of the published work is directed towards the metallurgical aspects and little or no work is published on the effect of those elements on its mechanical strength, ductility, toughness and impact strength. In this paper, the effect of addition of Zirconium on the microstructure, mechanical behavior, hardness, ductility and impact strength of zinc-aluminum alloy5, Zamak5, is investigated. It was found that addition of Ti+B or Zr or Ti+B+Zr resulted in modifying the coarse dentritic structure of the Zamak5 alloy into a fine nodular one. Further more, addition of any of these elements alone or together resulted in enhancement of the mechanical strength, hardness, ductility, toughness and impact strength of this alloy, for example an increase of 11% in hardness was achieved in case of Zr addition and 100% increase of ductility and 12.5% increase in impact strength were achieved in case of Ti+B addition. (author)

  1. Solidification Based Grain Refinement in Steels

    Science.gov (United States)

    2011-09-27

    34Thermal Analysis Study of Heterogeneous Nuclei in Stainless Steels ," International Journal of Metalcasting Date: May, 2011 Status: Submitted...develop strength through the precipitation of carbide particles. The resulting mechanical properties can be strengths of 2,000 MPa, 80% elongation, and...by thermomechanical grain refinemeni and precipitation hardening. This is achieved by precipitating niobium carbides , which pin the austenite grains

  2. Grain refinement control in TIG arc welding

    Science.gov (United States)

    Iceland, W. F.; Whiffen, E. L. (Inventor)

    1975-01-01

    A method for controlling grain size and weld puddle agitation in a tungsten electrode inert gas welding system to produce fine, even grain size and distribution is disclosed. In the method the frequency of dc welding voltage pulses supplied to the welding electrode is varied over a preselected frequency range and the arc gas voltage is monitored. At some frequency in the preselected range the arc gas voltage will pass through a maximum. By maintaining the operating frequency of the system at this value, maximum weld puddle agitation and fine grain structure are produced.

  3. Effect of B/Ti mass ratio on grain refining of low-titanium aluminum produced by electrolysis

    International Nuclear Information System (INIS)

    Wang Mingxing; Wang Sanjun; Liu Zhiyong; Liu Zhongxia; Song Tianfu; Zuo Xiurong

    2006-01-01

    The effect of B/Ti mass ratio on grain refining of the low-titanium aluminum produced by electrolysis was investigated by adding AlB master alloy to the melt of the low-titanium aluminum. The results show that the addition of titanium by electrolysis is an effective way of grain refining of aluminum, and addition of boron to the melt of the low-titanium aluminum can further increase the grain refining efficiency. And the best grain refining efficiency is obtained when the B/Ti mass ratio is 1:10. However, when the B/Ti mass ratio is 1:2.22 (the stoichiometric value for TiB 2 ), the grain refining efficiency vanishes almost completely. It means that all of the solute titanium atoms in the melt of the low-titanium aluminum react with boron atoms that come from AlB master alloy to form TiB 2 particles, and TiB 2 particles have not grain refining ability. The grain refining efficiency seems to increase with addition of more boron to the melt after the B/Ti mass ratio exceeds 1:2.22. But the grain refining efficiency is very poor, and similar to that of pure Al refined by AlB master alloy. It further shows that TiB 2 particles do not participate in grain refining, and that the excess boron atoms in the melt also cannot turn TiB 2 particles into the effective nuclei for aluminum as the solute titanium atoms do

  4. Effect of zirconium addition on welding of aluminum grain refined by titanium

    International Nuclear Information System (INIS)

    Zaid, A.I.O.

    2011-01-01

    Aluminum and its alloys solidify in large grains columnar structure which tends to reduce their mechanical behaviour and surface quality. Therefore, they are industrially grain refined by titanium or titanium + boron. Furthermore, aluminum oxidizes in ordinary atmosphere which makes its weldability difficult and weak. Therefore, it is anticipated that the effect of addition of zirconium at a weight percentages of 0.1% (which proved to be an effective grain refiner on the weldability of aluminum grain refined by Ti) is worthwhile investigating. This formed the objective of this research work. In this paper, the effect of zirconium addition at a weight percentage of 0.1%, which corresponds to the peritctic limit on the aluminum-zirconium phase diagram, on the weldability of aluminum grain refined by Ti is investigated. Rolled sheets of commercially pure aluminum, Al grain refined Ti of 3 mm thickness were welded together using Gas Tungsten Arc Welding method (GTAW), formerly known as TIG. A constant air gap was maintained at a constant current level, 30 ampere AC, was used because it removes the oxides of the welding process under the same process parameters. Metallographic examination of weldments of the different combinations of aluminum and its microalloys at the heat affected zone, HAZ, and base metal was carried out and examined for width, porosity, cracks and microhardness. It was found that grain refining of commercially pure aluminum by Ti resulted in enhancement of its weldability. Similarly, addition of zirconium to Al grain refined by Ti resulted in further enhancement of the weldment. Photomicrographs of the HAZ regions are presented and discussed. (author)

  5. Effect of addition of tantalum and zirconium on the mechanical behavior of aluminum grain refined by Ti+ B

    International Nuclear Information System (INIS)

    Zaid, A.I.O.

    2003-01-01

    Aluminum and its alloys normally solidify in a columnar structure with coarse grains. Therefore, they are normally grain refined by adding either titanium or titanium + boron to their melts to obtain finer grain size and better surface quality. Other elements may be added beside the grain refiners to enhance their grain refinement efficiency and improve the mechanical behavior. Some elements were found to improve the grain refining efficiency of the master alloys e.g., vanadium, molybdenum, while others were found to deteriorate the grain refining efficiency e.g., zirconium and tantalum. The literature reveals that in general, only one element is added in the presence of the binary AI-Ti or the ternary AI-Ti-B grain refining master alloy. It is, therefore, anticipated that the addition of Ta and Zr may have different effect when added together from that if each element is added alone. This formed the main objective of this paper. In this paper, the effect of addition of either Zr, Ta or both of them together, with a percentage of 0.1 %wt each, on the grain size, hardness and mechanical behavior of AI and AI grain refined by Ti+B is investigated. It was found that adding Zr or Ta to commercially pure aluminum resulted in grain refinement of its structure and resulted in slight improvement of its hardness. However, a pronounced improvement was obtained in its mechanical strength and formability. On the other hand, addition of either Zr or Ta to Al grain refined by Ti+B resulted in poisoning effect i.e. reducing the grain refining efficiency of the AI- Ti-B master alloy. Practically, addition of either Zr or Ta has no effect on its hardness but resulted in a pronounced improvement of its mechanical strength. Finally, the addition of Zr + Ta to commercially pure aluminum or to aluminum grain refined by Ti+B resulted in reduction of grain size, little improvement in hardness and pronounced improvement in mechanical strength than when each element was added alone

  6. Preparation of Al-Ti-B grain refiner by SHS technology[Self-propagating High-temperature Synthesis

    Energy Technology Data Exchange (ETDEWEB)

    Nikitin, V.I.; Wanqi, J.I.E.; Kandalova, E.G.; Makarenko, A.G.; Yong, L.

    2000-02-01

    Since the discovery of the grain refinement effect of aluminum by titanium, especially with the existence of B or C in 1950, grain refiners are widely accepted in industry for microstructure control of aluminum alloys. Research on this topic is to obtain the highest grain refinement efficiency with the lowest possible addition of master alloy. It is widely accepted that the morphology and size of TiAl{sub 3} particles, which are known as heterogeneous nucleation centers, are important factors deterring the grain refinement efficiency. Fine TiAl{sub 3} particles are favorable. The grain refinement process shows a heredity phenomenon, which means that structural information from initial materials transfers through a melt to the final product. It is important to find the connection between microstructural parameters of the master alloy and the final product. To improve the quality of Al-Ti-B master alloys for the use as a grain refiner, a new method based on SHS (self-propagating high-temperature synthesis) technology has been developed in Samara State Technical University to produce the master alloys. SHS, as a new method for preparation of materials, was first utilized by Merzhanov in 1967. This method uses the energy from highly exothermic reactions to sustain the chemical reaction in a combustion wave. The advantages of SHS include simplicity, low energy requirement, and higher product purity. Because SHS reactions can take place between elemental reactants, it is easy to control product composition. The purposes of this investigation were to fabricate an SHS Al-5%Ti-1%B master alloy, to analyze its structure and to test its grain refining performance.

  7. Effect of acicular ferrite formation on grain refinement in the coarse-grained region of heat-affected zone

    International Nuclear Information System (INIS)

    Wan, X.L.; Wei, R.; Wu, K.M.

    2010-01-01

    The microstructure of acicular ferrite and its formation for the grain refinement of coarse-grained region of heat-affected zone of high strength low-alloy bainite steels were studied using three-dimensional reconstruction technique. Crystallographic grain size was analyzed by means of electron backscatter diffraction. It was revealed that the microstructure in the coarse-grained region of the heat-affected zone consisted of predominantly bainite packets and a small proportion of acicular ferrite. Acicular ferrite was of lath or plate-like rather than needle or rod-like morphology. Tempering of the coarse-grained region of heat-affected zone showed that the acicular ferrite was more stable than the bainite, indicating that the acicular ferrite was formed prior to bainite. The acicular ferrite laths or plates divided the prior austenite grains into smaller and separate regions, and confining the bainite transformed at lower temperatures in the smaller regions and hence leading to the grain refinement in the coarse-grained region of the heat-affected zone.

  8. Effect of acicular ferrite formation on grain refinement in the coarse-grained region of heat-affected zone

    Energy Technology Data Exchange (ETDEWEB)

    Wan, X.L.; Wei, R. [Institute of Advanced Steels and Welding Technology, Hubei Provincial Key Laboratory for Systems Science on Metallurgical Processing, Key Laboratory for Ferrous Metallurgy and Resources Utilization of Ministry of Education, Wuhan University of Science and Technology, Wuhan 430081 (China); Wu, K.M., E-mail: wukaiming@wust.edu.cn [Institute of Advanced Steels and Welding Technology, Hubei Provincial Key Laboratory for Systems Science on Metallurgical Processing, Key Laboratory for Ferrous Metallurgy and Resources Utilization of Ministry of Education, Wuhan University of Science and Technology, Wuhan 430081 (China)

    2010-07-15

    The microstructure of acicular ferrite and its formation for the grain refinement of coarse-grained region of heat-affected zone of high strength low-alloy bainite steels were studied using three-dimensional reconstruction technique. Crystallographic grain size was analyzed by means of electron backscatter diffraction. It was revealed that the microstructure in the coarse-grained region of the heat-affected zone consisted of predominantly bainite packets and a small proportion of acicular ferrite. Acicular ferrite was of lath or plate-like rather than needle or rod-like morphology. Tempering of the coarse-grained region of heat-affected zone showed that the acicular ferrite was more stable than the bainite, indicating that the acicular ferrite was formed prior to bainite. The acicular ferrite laths or plates divided the prior austenite grains into smaller and separate regions, and confining the bainite transformed at lower temperatures in the smaller regions and hence leading to the grain refinement in the coarse-grained region of the heat-affected zone.

  9. Effects of grain refinement on the biocorrosion and in vitro bioactivity of magnesium

    Energy Technology Data Exchange (ETDEWEB)

    Saha, Partha; Roy, Mangal [Department of Bioengineering, Swanson School of Engineering, University of Pittsburgh, PA 15261 (United States); Datta, Moni Kanchan [Department of Bioengineering, Swanson School of Engineering, University of Pittsburgh, PA 15261 (United States); Center for Complex Engineered Multifunctional Materials, University of Pittsburgh, Pittsburgh, PA 15261 (United States); Lee, Boeun [Department of Bioengineering, Swanson School of Engineering, University of Pittsburgh, PA 15261 (United States); Kumta, Prashant N., E-mail: pkumta@pitt.edu [Department of Bioengineering, Swanson School of Engineering, University of Pittsburgh, PA 15261 (United States); Center for Complex Engineered Multifunctional Materials, University of Pittsburgh, Pittsburgh, PA 15261 (United States); Mechanical Engineering and Materials Science, Swanson School of Engineering, University of Pittsburgh, PA 15261 (United States); Chemical and Petroleum Engineering, Swanson School of Engineering, University of Pittsburgh, PA 15261 (United States); School of Dental Medicine, University of Pittsburgh, PA 15261 (United States); McGowan Institute of Regenerative Medicine, University of Pittsburgh, PA 15261 (United States)

    2015-12-01

    Magnesium is a new class of biodegradable metals potentially suitable for bone fracture fixation due to its suitable mechanical properties, high degradability and biocompatibility. However, rapid corrosion and loss in mechanical strength under physiological conditions render it unsuitable for load-bearing applications. In the present study, grain refinement was implemented to control bio-corrosion demonstrating improved in vitro bioactivity of magnesium. Pure commercial magnesium was grain refined using different amounts of zirconium (0.25 and 1.0 wt.%). Corrosion behavior was studied by potentiodynamic polarization (PDP) and mass loss immersion tests demonstrating corrosion rate decrease with grain size reduction. In vitro biocompatibility tests conducted by MC3T3-E1 pre-osteoblast cells and measured by DNA quantification demonstrate significant increase in cell proliferation for Mg–1 wt.% Zr at day 5. Similarly, alkaline phosphatase (ALP) activity was higher for grain refined Mg. Alloys were also tested for ability to support osteoclast differentiation using RAW264.7 monocytes with receptor activator of nuclear factor kappa-β ligand (RANKL) supplemented cell culture. Osteoclast differentiation process was observed to be severely restricted for smaller grained Mg. Overall, the results indicate grain refinement to be useful not only for improving corrosion resistance of Mg implants for bone fixation devices but also potentially modulate bone regeneration around the implant. - Highlights: • The biocorrosion and biocompatibility of pure Mg and Mg grain refined with different Zr levels were investigated. • Corrosion resistance in HBSS and compressive strength of pure Mg was significantly improved with Zr addition. • Electrochemical and immersion corrosion tests showed a fourfold decrease in corrosion rate of pure Mg with 1% Zr addition. • Grain refinement of pure Mg demonstrated enhanced osteoblast cell activity and proliferation.

  10. Effects of grain refinement on the biocorrosion and in vitro bioactivity of magnesium

    International Nuclear Information System (INIS)

    Saha, Partha; Roy, Mangal; Datta, Moni Kanchan; Lee, Boeun; Kumta, Prashant N.

    2015-01-01

    Magnesium is a new class of biodegradable metals potentially suitable for bone fracture fixation due to its suitable mechanical properties, high degradability and biocompatibility. However, rapid corrosion and loss in mechanical strength under physiological conditions render it unsuitable for load-bearing applications. In the present study, grain refinement was implemented to control bio-corrosion demonstrating improved in vitro bioactivity of magnesium. Pure commercial magnesium was grain refined using different amounts of zirconium (0.25 and 1.0 wt.%). Corrosion behavior was studied by potentiodynamic polarization (PDP) and mass loss immersion tests demonstrating corrosion rate decrease with grain size reduction. In vitro biocompatibility tests conducted by MC3T3-E1 pre-osteoblast cells and measured by DNA quantification demonstrate significant increase in cell proliferation for Mg–1 wt.% Zr at day 5. Similarly, alkaline phosphatase (ALP) activity was higher for grain refined Mg. Alloys were also tested for ability to support osteoclast differentiation using RAW264.7 monocytes with receptor activator of nuclear factor kappa-β ligand (RANKL) supplemented cell culture. Osteoclast differentiation process was observed to be severely restricted for smaller grained Mg. Overall, the results indicate grain refinement to be useful not only for improving corrosion resistance of Mg implants for bone fixation devices but also potentially modulate bone regeneration around the implant. - Highlights: • The biocorrosion and biocompatibility of pure Mg and Mg grain refined with different Zr levels were investigated. • Corrosion resistance in HBSS and compressive strength of pure Mg was significantly improved with Zr addition. • Electrochemical and immersion corrosion tests showed a fourfold decrease in corrosion rate of pure Mg with 1% Zr addition. • Grain refinement of pure Mg demonstrated enhanced osteoblast cell activity and proliferation

  11. Effects of grain refinement on the biocorrosion and in vitro bioactivity of magnesium.

    Science.gov (United States)

    Saha, Partha; Roy, Mangal; Datta, Moni Kanchan; Lee, Boeun; Kumta, Prashant N

    2015-12-01

    Magnesium is a new class of biodegradable metals potentially suitable for bone fracture fixation due to its suitable mechanical properties, high degradability and biocompatibility. However, rapid corrosion and loss in mechanical strength under physiological conditions render it unsuitable for load-bearing applications. In the present study, grain refinement was implemented to control bio-corrosion demonstrating improved in vitro bioactivity of magnesium. Pure commercial magnesium was grain refined using different amounts of zirconium (0.25 and 1.0 wt.%). Corrosion behavior was studied by potentiodynamic polarization (PDP) and mass loss immersion tests demonstrating corrosion rate decrease with grain size reduction. In vitro biocompatibility tests conducted by MC3T3-E1 pre-osteoblast cells and measured by DNA quantification demonstrate significant increase in cell proliferation for Mg-1 wt.% Zr at day 5. Similarly, alkaline phosphatase (ALP) activity was higher for grain refined Mg. Alloys were also tested for ability to support osteoclast differentiation using RAW264.7 monocytes with receptor activator of nuclear factor kappa-β ligand (RANKL) supplemented cell culture. Osteoclast differentiation process was observed to be severely restricted for smaller grained Mg. Overall, the results indicate grain refinement to be useful not only for improving corrosion resistance of Mg implants for bone fixation devices but also potentially modulate bone regeneration around the implant. Copyright © 2015 Elsevier B.V. All rights reserved.

  12. The effect of coarse second-phase particles on the rate of grain refinement during severe deformation processing

    DEFF Research Database (Denmark)

    Apps, P.J.; Bowen, Jacob R.; Prangnell, P.B.

    2003-01-01

    The effect of second-phase particles on the rate of grain refinement during severe deformation processing has been investigated, by comparing the microstructure evolution in an AA8079 aluminium alloy, containing 2.5 vol.% of ~2 μm particles, with that in a high purity, single-phase, Al-0.13% Mg a...... by an effective strain of only five in the particle-containing alloy, compared to ten in the single-phase material. The mechanisms that contribute to this acceleration of the grain refinement process are discussed.......The effect of second-phase particles on the rate of grain refinement during severe deformation processing has been investigated, by comparing the microstructure evolution in an AA8079 aluminium alloy, containing 2.5 vol.% of ~2 μm particles, with that in a high purity, single-phase, Al-0.13% Mg...... alloy, deformed identically by ECAE to an effective strain of ten. The materials were analysed by high-resolution EBSD orientation mapping, which revealed that grain refinement occurred at a dramatically higher rate in the particle-containing alloy. A submicron grain structure could be achieved...

  13. Development in corrosion resistance by microstructural refinement in Zr-16 SS 304 alloy using suction casting technique

    Energy Technology Data Exchange (ETDEWEB)

    Das, N., E-mail: nirupamd@barc.gov.in; Sengupta, P.; Abraham, G.; Arya, A.; Kain, V.; Dey, G.K.

    2016-08-15

    Highlights: • Grain refinement was made in Zr–16 wt.% SS alloy while prepared by suction casting process. • Distribution of Laves phase, e.g., Zr{sub 2}(Fe, Cr) was raised in suction cast (SC) Zr–16 wt.% SS. • Corrosion resistance was improved in SC alloy compared to that of arc-melt-cast alloy. • Grain refinement in SC alloy assisted for an increase in its corrosion resistance. - Abstract: Zirconium (Zr)-stainless steel (SS) hybrid alloys are being considered as baseline alloys for developing metallic-waste-form (MWF) with the motivation of disposing of Zr and SS base nuclear metallic wastes. Zr–16 wt.% SS, a MWF alloy optimized from previous studies, exhibit significant grain refinement and changes in phase assemblages (soft phase: Zr{sub 2}(Fe, Cr)/α-Zr vs. hard phase: Zr{sub 3}(Fe, Ni)) when prepared by suction casting (SC) technique in comparison to arc-cast-melt (AMC) route. Variation in Cr-distribution among different phases are found to be low in suction cast alloy, which along with grain refinement restricted Cr-depletion at the Zr{sub 2}(Fe, Cr)/Zr interfaces, prone to localized attack. Hence, SC alloy, compared to AMC alloy, showed lower current density, higher potential at the breakdown of passivity and higher corrosion potential during polarization experiments (carried out under possible geological repository environments, viz., pH 8, 5 and 1) indicating its superior corrosion resistance.

  14. Refining of cast intermetallic alloy Ti - 43 % Al - X (Nb, Mo, B) microstructure using heat treatment

    International Nuclear Information System (INIS)

    Imaev, R.M.; Imaev, V.M.; Khismatullin, T.G.

    2006-01-01

    The microstructure and high temperature mechanical properties are studied in a cast alloy Ti - 43 % Al - X (Nb, Mo, B) using methods of optical and scanning electron microscopy, X ray spectrum microanalysis and differential thermal analysis. The alloy belongs to a new class of β-solidifying γ-TiAl+α 2 -Ti 3 Al alloys. The alloy is investigated as cast and after heat treatment that promotes grain refinement. Mechanical properties are determined on tensile tests at 1000 and 1100 deg C in the air [ru

  15. Weldability of thermally grain-refined Fe-12Ni-0.25Ti for cryogenic structural applications

    International Nuclear Information System (INIS)

    Williams, D.E.

    1980-02-01

    The weldability of a research alloy designed for structural use in liquid helium temperature, cryogenic environments was investigated. Plates of iron-12 weight percent nickel-0.25 weight percent titanium were grain refined by the four-step, grain refining thermal treatment developed for this alloy and welded with Inconel Number 92 weld wire using the Gas Metal Arc (GMA) welding process with argon-15% helium gas shielding. Both a single pass and a double-sided, 2 pass electron beam (EB) weld were also made without filler metal addition. Weldments were radiographed and sectioned and the charpy V-notch specimens removed were tested at liquid nitrogen and helium temperatures

  16. The grain refinement behavior of TiB2 particles prepared with in situ technology

    International Nuclear Information System (INIS)

    Wang Chunlei; Wang Mingxing; Yu Benhai; Chen Dong; Qin Ping; Feng Minghai; Dai Qirun

    2007-01-01

    The grain-refining behavior of TiB 2 particles was investigated by the method of adding Al-4B master alloy into the melt of electrolytic low-titanium aluminum (ELTA). The results indicate that TiB 2 particles will be formed when the Al-4B master alloy is added into the melt of ELTA. These TiB 2 particles are produced by in situ technology, thus their surface properties are preserved and do not alter. At the bottom of the melt, the TiB 2 particles are pushed to the grain boundaries because of the absence of enough titanium atoms, which indicates that TiB 2 particles alone are not potent nuclei of α-Al. Though some TiB 2 particles settle down at the bottom, there are still numbers of fine TiB 2 particles suspended. These TiB 2 particles, together with the titanium atoms left, will form much more heterogeneous nucleation sites during the solidification of the melt, resulting in the grain-refining efficiency of the ELTA with Al-4B addition being improved obviously. To investigate the grain-refining mechanism of aluminum, this method has its advantages in comparison with that of adding synthetic TiB 2 particles into the melt of aluminum

  17. Time evolution as refining, coarse graining and entangling

    International Nuclear Information System (INIS)

    Dittrich, Bianca; Steinhaus, Sebastian

    2014-01-01

    We argue that refining, coarse graining and entangling operators can be obtained from time evolution operators. This applies in particular to geometric theories, such as spin foams. We point out that this provides a construction principle for the physical vacuum in quantum gravity theories and more generally allows construction of a (cylindrically) consistent continuum limit of the theory. (paper)

  18. Time evolution as refining, coarse graining and entangling

    Science.gov (United States)

    Dittrich, Bianca; Steinhaus, Sebastian

    2014-12-01

    We argue that refining, coarse graining and entangling operators can be obtained from time evolution operators. This applies in particular to geometric theories, such as spin foams. We point out that this provides a construction principle for the physical vacuum in quantum gravity theories and more generally allows construction of a (cylindrically) consistent continuum limit of the theory.

  19. Grain distinct stratified nanolayers in aluminium alloys

    Energy Technology Data Exchange (ETDEWEB)

    Donatus, U., E-mail: uyimedonatus@yahoo.com [School of Materials, The University of Manchester, Manchester, M13 9PL, England (United Kingdom); Thompson, G.E.; Zhou, X.; Alias, J. [School of Materials, The University of Manchester, Manchester, M13 9PL, England (United Kingdom); Tsai, I.-L. [Oxford Instruments NanoAnalysis, HP12 2SE, High Wycombe (United Kingdom)

    2017-02-15

    The grains of aluminium alloys have stratified nanolayers which determine their mechanical and chemical responses. In this study, the nanolayers were revealed in the grains of AA6082 (T6 and T7 conditions), AA5083-O and AA2024-T3 alloys by etching the alloys in a solution comprising 20 g Cr{sub 2}O{sub 3} + 30 ml HPO{sub 3} in 1 L H{sub 2}O. Microstructural examination was conducted on selected grains of interest using scanning electron microscopy and electron backscatter diffraction technique. It was observed that the nanolayers are orientation dependent and are parallel to the {100} planes. They have ordered and repeated tunnel squares that are flawed at the sides which are aligned in the <100> directions. These flawed tunnel squares dictate the tunnelling corrosion morphology as well as appearing to have an affect on the arrangement and sizes of the precipitation hardening particles. The inclination of the stratified nanolayers, their interpacing, and the groove sizes have significant influence on the corrosion behaviour and seeming influence on the strengthening mechanism of the investigated aluminium alloys. - Highlights: • Stratified nanolayers in aluminium alloy grains. • Relationship of the stratified nanolayers with grain orientation. • Influence of the inclinations of the stratified nanolayers on corrosion. • Influence of the nanolayers interspacing and groove sizes on hardness and corrosion.

  20. Numerical and Experimental Investigation of the Influence of Growth Restriction on Grain Size in Binary Cu Alloys

    Directory of Open Access Journals (Sweden)

    Andreas Cziegler

    2017-09-01

    Full Text Available Grain refinement by elemental addition has been extensively investigated within the last decades in Al or Mg alloys. In contrast, in the Cu system, the role of solute on grain size is less investigated. In this study, the grain refinement potency of several alloying elements of the Cu system was examined. To predict grain size depending on the growth restriction factor Q, grain size modelling was performed. The results obtained by the grain size model were compared to variations in the grain size of binary Cu alloys with increasing solute content under defined cooling conditions of the TP-1 grain refiner test of the Aluminium Association©. It was found that the experimental results differed significantly from the predicted grain size values for several alloying elements. A decreasing grain size with increasing alloy concentration was observed independently of the growth restriction potency of the alloying elements. Furthermore, excessive grain coarsening was found for several solutes beyond a transition point. It is assumed that contradictory variations in grain size result from a change in the nucleating particle density of the melt. Significant decreases in grain size are supposed to be due to the in-situ formation of potent nucleation sites. Excessive grain coarsening with increasing solute content may occur due to the removal of nucleating particles. The model shows that the difference in the actual number of particles before and beyond the transition point must be in the range of several orders of magnitude.

  1. Refinement and fracture mechanisms of as-cast QT700-6 alloy by alloying method

    Directory of Open Access Journals (Sweden)

    Min-qiang Gao

    2017-01-01

    Full Text Available The as-cast QT700-6 alloy was synthesized with addition of a certain amount of copper, nickel, niobium and stannum elements by alloying method in a medium frequency induction furnace, aiming at improving its strength and toughness. Microstructures of the as-cast QT700-6 alloy were observed using a scanning-electron microscope (SEM and the mechanical properties were investigated using a universal tensile test machine. Results indicate that the ratio of pearlite/ferrite is about 9:1 and the graphite size is less than 40 μm in diameter in the as-cast QT700-6 alloy. The predominant refinement mechanism is attributed to the formation of niobium carbides, which increases the heterogeneous nucleus and hinders the growth of graphite. Meanwhile, niobium carbides also exist around the grain boundaries, which improve the strength of the ductile iron. The tensile strength and elongation of the as-cast QT700-6 alloy reach over 700 MPa and 6%, respectively, when the addition amount of niobium is 0.8%. The addition of copper and nickel elements contributed to the decrease of eutectoid transformation temperature, resulting in the decrease of pearlite lamellar spacing (about 248 nm, which is also beneficial to enhancing the tensile strength. The main fracture mechanism is cleavage fracture with the appearance of a small amount of dimples.

  2. Effects of grain refinement on cast structure and tensile properties of superalloy K4169 at high pouring temperature

    Directory of Open Access Journals (Sweden)

    Zi-qi Jie

    2016-03-01

    Full Text Available In order to improve the filling ability of large complex thin wall castings, the pouring temperature should be increased, but this will result in the grain coarsening. To overcome this problem, two kinds of grain refiners of Co-Fe-Nb and Cr-Fe-Nb ternary alloys, which contain high stability compound particles, were prepared. The effects of the refiners on the as-cast structures and tensile properties of the K4169 superalloy with different casting conditions were studied by analyzing specimens 110 mm long and 20 mm in diameter. Results showed that the mixture addition of the two refiners in the melt of K4169 can reduce the columnar grain region and decrease the equiaxed grain size greatly. After refinement, the amount of Laves phase decreases and its morphology changes from island to blocky structure. The carbides in the fine grain samples are fine and dispersive. Meanwhile, the porosity in specimens is decreased due to grain refinement. As a result, the yield strength, ultimate strength and the elongation of the specimens are increased. The grain refinement mechanisms are also discussed.

  3. A united refinement technology for commercial pure Al by Al-10Ti and Al-Ti-C master alloys

    Energy Technology Data Exchange (ETDEWEB)

    Ma Xiaoguang [Key Laboratory of Liquid Structure and Heredity of Materials, Ministry of Education, Shandong University, Jinan 250061 (China); Liu Xiangfa [Key Laboratory of Liquid Structure and Heredity of Materials, Ministry of Education, Shandong University, Jinan 250061 (China)], E-mail: xfliu@sdu.edu.cn; Ding Haimin [Key Laboratory of Liquid Structure and Heredity of Materials, Ministry of Education, Shandong University, Jinan 250061 (China)

    2009-03-05

    Because flake-like TiAl{sub 3} particles in Al-Ti-C master alloys prepared in a melt reaction method dissolve slowly when they are added into Al melt at 720 deg. C, Ti atoms cannot be released rapidly to play the assistant role of grain refinement, leading to a poor refinement efficiency of Al-Ti-C master alloys. A united refinement technology by Al-10Ti and Al-Ti-C master alloys was put forward in this paper. The rational combination of fine blocky TiAl{sub 3} particles in Al-10Ti and TiC particles in Al-Ti-C can improve the nucleation rate of {alpha}-Al. It not only improves the grain refinement efficiency of Al-Ti-C master alloys, but also reduces the consumption.

  4. A united refinement technology for commercial pure Al by Al-10Ti and Al-Ti-C master alloys

    International Nuclear Information System (INIS)

    Ma Xiaoguang; Liu Xiangfa; Ding Haimin

    2009-01-01

    Because flake-like TiAl 3 particles in Al-Ti-C master alloys prepared in a melt reaction method dissolve slowly when they are added into Al melt at 720 deg. C, Ti atoms cannot be released rapidly to play the assistant role of grain refinement, leading to a poor refinement efficiency of Al-Ti-C master alloys. A united refinement technology by Al-10Ti and Al-Ti-C master alloys was put forward in this paper. The rational combination of fine blocky TiAl 3 particles in Al-10Ti and TiC particles in Al-Ti-C can improve the nucleation rate of α-Al. It not only improves the grain refinement efficiency of Al-Ti-C master alloys, but also reduces the consumption

  5. Effect of Dynamic Composite Refinement and Modification on Microstructure of A356 Aluminum Alloy

    Directory of Open Access Journals (Sweden)

    WANG Zheng-jun

    2017-01-01

    Full Text Available To make up for the inadequacy of Sr modification,Al-5Ti-1B-1RE master alloy refiner was prepared,then were used together with Al-10Sr master alloy for dynamic composite refinement and modification of A356 alloy.The A356 alloy microstructure of modification was studied and compared with the theoretical calculating results.The results show that the melt is fiercely stirred and vibrated by the JJ-1 laboratory electric stirrer;the refining effect of α-Al phase is excellent;the coarse and needle-like eutectic Si phase transforms into tiny,widely dispersed spherical particles and well-distributed at the grain boundaries.And mechanical property of the A356 alloy increases obviously.The grain size control study results are consistent with Johnson-Mehl equation theory.At the same time,the contents of gases of the A356 alloy are significantly reduced,which can not be achieved by Sr alone.Quantitative calculating results of degassing mechanism are consistent with the approximate calculating equations of thermodynamics and Stokes Law.

  6. Grain dynamics and plastic properties of highly refined materials

    Energy Technology Data Exchange (ETDEWEB)

    Lagos, Miguel; Retamal, Cesar, E-mail: mlagos@utalca.c, E-mail: cretamal@utalca.c [Facultad de IngenierI a, Universidad de Talca, Campus Los Niches, Curico (Chile)

    2010-12-15

    It has been shown that a grain boundary may undergo two competing classes of elastic instability when the in-plane shear stress exceeds the proper critical values. It may buckle acquiring a sinusoidal shape or may develop a periodic series of fissures, separating bands with a sigmoidal profile. The two instabilities lead to grain sliding, but the corresponding expressions relating the relative velocity between adjacent grains with stress do differ. The plastic properties for small strains were calculated for the two force laws, which we called force models A and B. A comparison of the theoretical results with published experimental data shows that model A, while giving predictions within the experimental uncertainties for a series of superplastic aluminium and titanium alloys, fails for Avesta 2304 steel. However, excellent results are obtained when model B is applied for this steel.

  7. Grain dynamics and plastic properties of highly refined materials

    International Nuclear Information System (INIS)

    Lagos, Miguel; Retamal, Cesar

    2010-01-01

    It has been shown that a grain boundary may undergo two competing classes of elastic instability when the in-plane shear stress exceeds the proper critical values. It may buckle acquiring a sinusoidal shape or may develop a periodic series of fissures, separating bands with a sigmoidal profile. The two instabilities lead to grain sliding, but the corresponding expressions relating the relative velocity between adjacent grains with stress do differ. The plastic properties for small strains were calculated for the two force laws, which we called force models A and B. A comparison of the theoretical results with published experimental data shows that model A, while giving predictions within the experimental uncertainties for a series of superplastic aluminium and titanium alloys, fails for Avesta 2304 steel. However, excellent results are obtained when model B is applied for this steel.

  8. Grain dynamics and plastic properties of highly refined materials

    Science.gov (United States)

    Lagos, Miguel; Retamal, César

    2010-12-01

    It has been shown that a grain boundary may undergo two competing classes of elastic instability when the in-plane shear stress exceeds the proper critical values. It may buckle acquiring a sinusoidal shape or may develop a periodic series of fissures, separating bands with a sigmoidal profile. The two instabilities lead to grain sliding, but the corresponding expressions relating the relative velocity between adjacent grains with stress do differ. The plastic properties for small strains were calculated for the two force laws, which we called force models A and B. A comparison of the theoretical results with published experimental data shows that model A, while giving predictions within the experimental uncertainties for a series of superplastic aluminium and titanium alloys, fails for Avesta 2304 steel. However, excellent results are obtained when model B is applied for this steel.

  9. Nano grained AZ31 alloy achieved by equal channel angular rolling process

    International Nuclear Information System (INIS)

    Hassani, F.Z.; Ketabchi, M.

    2011-01-01

    Equal channel angular rolling (ECAR) is a severe plastic deformation process which is carried out on large, thin sheets. The grain size could be significantly decreased by this process. The main purpose of this study is to investigate the possibility of grain refinement of AZ31 magnesium alloy sheet by this process to nanometer. The effect of the number of ECAR passes on texture evolution of AZ31 magnesium alloy was investigated. ECAR temperature was controlled to maximize the grain refinement efficiency along with preventing cracking. The initial microstructure of as-received AZ31 sheet showed an average grain size of about 21 μm. The amount of grain refinement increased with increasing the pass number. After 10 passes of the process, significant grain refinement occurred and the field emission scanning electron microscopic (FESEM) micrographs showed that the size of grains were decreased significantly to about 14-70 nm. These grains were formed at the grain boundaries and inside some of the previous larger micrometer grains. Observation of optical microstructures and X-ray diffraction patterns (XRD) showed the formation of twins after ECAR process. Micro-hardness of material was studied at room temperature. There was a continuous enhancement of hardness by increasing the pass number of ECAR process. At the 8th pass, hardness values increased by 53%. At final passes hardness reduced slightly, which was attributed to saturation of strain in high number of passes.

  10. A new insight into ductile fracture of ultrafine-grained Al-Mg alloys.

    Science.gov (United States)

    Yu, Hailiang; Tieu, A Kiet; Lu, Cheng; Liu, Xiong; Liu, Mao; Godbole, Ajit; Kong, Charlie; Qin, Qinghua

    2015-04-08

    It is well known that when coarse-grained metals undergo severe plastic deformation to be transformed into nano-grained metals, their ductility is reduced. However, there are no ductile fracture criteria developed based on grain refinement. In this paper, we propose a new relationship between ductile fracture and grain refinement during deformation, considering factors besides void nucleation and growth. Ultrafine-grained Al-Mg alloy sheets were fabricated using different rolling techniques at room and cryogenic temperatures. It is proposed for the first time that features of the microstructure near the fracture surface can be used to explain the ductile fracture post necking directly. We found that as grains are refined to a nano size which approaches the theoretical minimum achievable value, the material becomes brittle at the shear band zone. This may explain the tendency for ductile fracture in metals under plastic deformation.

  11. Quantity, size and distribution of borides for aluminium grain refinement by neutron-induced autoradiography (NIAR). Pt. 2

    International Nuclear Information System (INIS)

    Rachlitz, R.; Gaertner, S.; Holze, J.; Krumnacker, M.

    1990-01-01

    Al-Ti-B grain refiners improve the cast structure of aluminium and its alloys, but also cause problems related to the great hardness of the borides and their tendency to agglomerate and settle. Accurate information about the distribution, quantity and size of the TiB 2 particles is needed if material properties are to be improved and the quantity of additives minimized. This information is obtained mostly by NIAR. In laboratory-scale tests Al 99.8 and Al 99.5 were refined using different master alloys added in various quantities. In all cases the commercial master alloy gave the best refining effect. Besides boride particle size distribution and the presence of nuclei and nucleus stabilizers, morphological properties (duplex particles) are obviously of essential importance. It has been demonstrated that the TiB 2 size distribution values determined by NIAR are comparable with those established by optical microscopy measurements. (orig.) [de

  12. Structural heredity of TiC and its influences on refinement behaviors of AlTiC master alloy

    Institute of Scientific and Technical Information of China (English)

    王振卿; 刘相法; 柳延辉; 张均燕; 于丽娜; 边秀房

    2003-01-01

    Heredity of microstructure in AlTiC master alloy, grain refiners, was analyzed. It is found that, for morphologies and distributions of TiC particles, there are visible heredity which originates from raw materials or processing methods of Al melt, and will ultimately be transferred to the solid state structure through the melt stage, and this phenomenon can cause hereditary influences on refinement: formation of chain-like TiC morphology results in rapid refinement fading behavior; distribution of TiC along grain boundaries greatly reduces refinement efficiency. Controlling of structural heredity through proper selections of raw materials and processing parameters is of great importance in obtaining ideal microstructures and improving refinement behaviors of AlTiC master alloys.

  13. Method of preparing an Al-Ti-B grain refiner for aluminium-comprising products, and a method of casting aluminium products

    OpenAIRE

    Brinkman, H.J.; Duszczyk, J.; Katgerman, L.

    1999-01-01

    The invention relates to a method of preparing an Al-Ti-B grain refiner for cast aluminium-comprising products. According to the invention the preparation is realized by mixing powders selected from the group comprising aluminium, titanium, boron, and alloys and intermetallic compounds thereof, compressing, heating in an inert environment until an exothermic reaction is initiated and cooling. It has been shown that when the grain refiner thus prepared is applied, the quality of cast products ...

  14. Two-dimensional multi-scale dendrite needle network modeling and x-ray radiography of equiaxed alloy solidification in grain-refined Al-3.5 wt-%Ni

    International Nuclear Information System (INIS)

    Sturz, Laszlo; Theofilatos, Angelos

    2016-01-01

    The aim of this work is to investigate multiple dendritic equiaxed grain formation during directional solidification of grain-refined Al-3.5 wt-%Ni under a range of different solidification conditions. This is achieved by comparing the results of in-situ x-ray radiographic experiments involving thin samples (as reported in the literature) to the results of 2D multi-scale dendrite needle network (DNN) modeling covering the essential experimental length scale. The model takes into account heterogeneous nucleation, branched dendritic growth and solutal interaction between branches and multiple equiaxed grains. The decrease in equivalent circular diameter of the steady-state average grain size with pulling velocity, as observed in the Bridgman-type experiments, is well captured by the modeling results, and likewise the ratio of activated nucleation seeds. Using experimentally estimated nucleation parameters in the modeling, a log normal nucleation undercooling distribution provided slightly but not significantly better agreement with experiments than a Gaussian distribution, with remaining absolute differences in the equivalent circular diameter of up to 31%. Thus, even with the 2D modeling of an essentially 3D experiment, fairly good agreement is achieved. This is attributed to a solutal undercooling of the equiaxed front region in the modeling which is similar in comparison to the dendrite tip undercooling predicted by an analytical 3D calculation, on which the estimation of nucleation parameters was based. Moreover, dendrite side-branching in modeling is of minor impact, due to a ratio between solutal diffusion length and equivalent circular diameter inferior to 0.49 under all solidification conditions. Additionally, at low pulling velocities, the computed grain density is only slightly dependent on which unknown dendrite selection parameter σ* over a wider range is selected. On the other hand, at high pulling velocities there is no dependence. In short

  15. Mechanical properties of ultra-fine grained structure formed in Al-Li alloys

    International Nuclear Information System (INIS)

    Adamczyk-Cieslak, B.; Lewandowska, M.; Mizera, J.; Kurzydlowski, K.J.

    2004-01-01

    This paper describes the mechanical properties (microhardness, yield stress) of two model Al-Li alloys by the Equal-Channel-Angular-Extrusion (ECAE) process. The applied ECAE process reduced the grain size from an initial value of ∼300 μm to a value of ∼0.7 μm leading to profound increase of plastic flow resistance. Such an increase is related to the grain size refinement and strengthening due to Li atoms in solid solution. Microhardness data confirm the Hall - Petch relation for grain sizes not available so far in Al-Li alloys. (author)

  16. Columnar to equiaxed transition in a refined Al-Cu alloy under diffusive and convective transport conditions

    Energy Technology Data Exchange (ETDEWEB)

    Dupouy, M.D.; Camel, D.; Mazille, J.E. [CEA Centre d' Etudes et de Recherches sur les Materiaux, 38 - Grenoble (France); Hugon, I. [Lab. de Metallographie, DCC/DTE/SIM, CEA Valrho (France)

    2000-07-01

    The columnar-equiaxed transition under diffusive transport conditions was studied in microgravity (EUROMIR95 and spacelab-LMS96) by solidifying four Al-4wt%Cu alloys refined at different levels, with a constant cooling rate (1 K/min), both under nearly isothermal conditions and under a decreasing temperature gradient. Isothermal samples showed a homogeneous equiaxed structure with no fading of the refiner efficiency. Gradient samples revealed a continuous transition consisting of an orientation of the microsegregation parallel to the solidification direction, without any grain selection effect. For comparison, ground samples evidence the influence of the motion of both refiner particles and growing equiaxed grains. (orig.)

  17. Abnormal Grain Growth Suppression in Aluminum Alloys

    Science.gov (United States)

    Hales, Stephen J. (Inventor); Claytor, Harold Dale (Inventor); Alexa, Joel A. (Inventor)

    2015-01-01

    The present invention provides a process for suppressing abnormal grain growth in friction stir welded aluminum alloys by inserting an intermediate annealing treatment ("IAT") after the welding step on the article. The IAT may be followed by a solution heat treatment (SHT) on the article under effectively high solution heat treatment conditions. In at least some embodiments, a deformation step is conducted on the article under effective spin-forming deformation conditions or under effective superplastic deformation conditions. The invention further provides a welded article having suppressed abnormal grain growth, prepared by the process above. Preferably the article is characterized with greater than about 90% reduction in area fraction abnormal grain growth in any friction-stir-welded nugget.

  18. The impact of major alloying elements and refiner on the SDAS of Al-Si-Cu alloy; Der Einfluss von Hauptlegierungselementen und Kornfeinern auf den sekundaeren Dendritenarmabstand der Al-Si-Cu-Legierung

    Energy Technology Data Exchange (ETDEWEB)

    Djurdjevic, Mile; Byczynski, Glenn [Nemak Europe GmbH, Frankfurt am Main (Germany). Frankfurt Airport Center 1; Pavlovic, Jelena [Magdeburg Univ. (Germany). Inst. fuer Fertigungstechnik und Qualitaetssicherung

    2009-02-15

    This paper investigates the effect of some major alloying elements (silicon and copper) and the effect of grain refiner (titanium boride) on the size of the secondary dendrite arm spacing (SDAS) in series of Al-Si-Cu alloys. It has been shown that both silicon and copper have significant influence on this solidification parameter. The addition of grain refining master alloys to aluminium alloys is common practice in many commercial foundries aiming to reduce the grain size of Al-Si alloys. However, it was shown in the present paper that master alloy based on TiB had an unexpected impact on the SDAS, decreasing the size of SDAS. In addition, there is a minimum of SDAS corresponding to the presence of 0.12 wt% of titanium in Al-Si alloy. Such findings could have important implications for Al-Si alloys in particular, due to their wide spread applications in the automotive industry. (orig.)

  19. Twinned feathery grains and related morphologies in aluminum alloys

    Energy Technology Data Exchange (ETDEWEB)

    Henry, S. [Compagnie de Produits Chimiques et Electrometallurgiques Pechiney, Centre de Recherches de Voreppe, 38 (France); Lab. de Metallurgie Physique, Ecole Polytechnique Federale de Lausanne (Switzerland); Rappaz, M. [Lab. de Metallurgie Physique, Ecole Polytechnique Federale de Lausanne (Switzerland)

    2000-07-01

    Al-Cu, Al-Mg and Al-Si alloys without grain refiner addition have been directionally solidified under well-controlled thermal and convection conditions. For relatively high solidification rates, several changes in the dendrite growth morphology were observed. One of the most common structure that may appear under such conditions is called ''feathery grains'' : it was demonstrated recently that this lamellar structure is constituted of left angle 110 right angle dendrites whose trunks are cut through by {l_brace}111{r_brace} twin planes. These grains undergo a selection mechanism which is similar to that occurring for regular left angle 100 right angle dendritic grains. The transition between left angle 100 right angle and left angle 110 right angle dendrite forms is progressive and morphologies that develop arms in both type of crystallographic directions can be observed. Moreover, in the case of a 5182 Al-Mg alloy, regular left angle 110 right angle dendrites, without twins, could also be obtained. This dendritic growth along left angle 110 right angle crystallographic directions is supposed to be due to a change in the anisotropy of certain properties of the alloy, such as the solid/liquid interfacial energy and/or the atom attachment kinetics. The possibility of growth along other directions than the usual left angle 100 right angle was further demonstrated by the observation of dendrites developing in an Al-Cu-Mg solidified in a Bridgman device. In this case, left angle 112 right angle trunks form and progressively change their growth direction, thus showing curved shapes. (orig.)

  20. GRAIN-BOUNDARY PRECIPITATION UNDER IRRADIATION IN DILUTE BINARY ALLOYS

    Institute of Scientific and Technical Information of China (English)

    S.H. Song; Z.X. Yuan; J. Liu; R.G.Faulkner

    2003-01-01

    Irradiation-induced grain boundary segregation of solute atoms frequently bring about grain boundary precipitation of a second phase because of its making the solubility limit of the solute surpassed at grain boundaries. Until now the kinetic models for irradiation-induced grain boundary precipitation have been sparse. For this reason, we have theoretically treated grain boundary precipitation under irradiation in dilute binary alloys. Predictions ofγ'-Ni3Si precipitation at grain boundaries ave made for a dilute Ni-Si alloy subjected to irradiation. It is demonstrated that grain boundary silicon segregation under irradiation may lead to grain boundaryγ'-Ni3 Si precipitation over a certain temperature range.

  1. Nucleation mechanisms of refined alpha microstructure in beta titanium alloys

    Science.gov (United States)

    Zheng, Yufeng

    Due to a great combination of physical and mechanical properties, beta titanium alloys have become promising candidates in the field of chemical industry, aerospace and biomedical materials. The microstructure of beta titanium alloys is the governing factor that determines their properties and performances, especially the size scale, distribution and volume fraction of precipitate phase in parent phase matrix. Therefore in order to enhance the performance of beta titanium alloys, it is critical to obtain a thorough understanding of microstructural evolution in beta titanium alloys upon various thermal and/or mechanical processes. The present work is focusing on the study of nucleation mechanisms of refined alpha microstructure and super-refined alpha microstructure in beta titanium alloys in order to study the influence of instabilities within parent phase matrix on precipitates nucleation, including compositional instabilities and/or structural instabilities. The current study is primarily conducted in Ti-5Al-5Mo-5V-3Cr (wt%, Ti-5553), a commercial material for aerospace application. Refined and super-refined precipitates microstructure in Ti-5553 are obtained under specific accurate temperature controlled heat treatments. The characteristics of either microstructure are investigated in details using various characterization techniques, such as SEM, TEM, STEM, HRSTEM and 3D atom probe to describe the features of microstructure in the aspect of morphology, distribution, structure and composition. Nucleation mechanisms of refined and super-refined precipitates are proposed in order to fully explain the features of different precipitates microstructure in Ti-5553. The necessary thermodynamic conditions and detailed process of phase transformations are introduced. In order to verify the reliability of proposed nucleation mechanisms, thermodynamic calculation and phase field modeling simulation are accomplished using the database of simple binary Ti-Mo system

  2. Enhanced radiation tolerance of ultrafine grained Fe–Cr–Ni alloy

    International Nuclear Information System (INIS)

    Sun, C.; Yu, K.Y.; Lee, J.H.; Liu, Y.; Wang, H.; Shao, L.; Maloy, S.A.; Hartwig, K.T.; Zhang, X.

    2012-01-01

    Highlights: ► Ultrafine grained Fe-Cr-Ni alloy was processed by equal channel angular pressing technique. ► The overall Helium bubble density and dislocation loop density were reduced by grain refinement. ► The ultrafine grained microstructure alleviated radiation-induced hardening. - Abstract: The evolutions of microstructure and mechanical properties of Fe–14Cr–16Ni (wt.%) alloy subjected to Helium ion irradiations were investigated. Equal channel angular pressing (ECAP) process was used to significantly reduce the average grain size from 700 μm to 400 nm. At a peak fluence level of 5.5 displacement per atom (dpa), helium bubbles, 0.5–2 nm in diameter, were observed in both coarse-grained (CG) and ultrafine grained (UFG) alloy. The density of He bubbles, dislocation loops, as well as radiation hardening were reduced in the UFG Fe–Cr–Ni alloy comparing to those in its CG counterpart. The results imply that radiation tolerance in bulk metals can be effectively enhanced by refinement of microstructures.

  3. Refinement of grain structure in 20 MnNiMo (SA508C) steel

    International Nuclear Information System (INIS)

    Sheng Zhongqi; Xiao Hong; Peng Feng; Zou Min

    1997-04-01

    The size of prior austenite grains and bainitic colonies of 20 MnNiMo (SA508C) steel (a reactor pressure vessel steel) after normal heat treatment is measured and its controlling factors are discussed. Results show that low aluminium content can induce serious mixed structure with fine and coarse grains in prior austenite. Fast cooling rate can promote refinement of bainitic colonies. Further refinement of grains can be obtained by inter-critical quenching. (5 figs., 1 tab.)

  4. Effect of Refiner Addition Level on Zirconium-Containing Aluminium Alloys

    International Nuclear Information System (INIS)

    Jaradeh, M M R; Carlberg, T

    2012-01-01

    It is well known that in aluminium alloys containing Zr, grain refiner additions do not function as desired, producing an effect often referred to as nuclei poisoning. This paper investigates the structure of direct chill-cast ingots of commercial AA3003 aluminium alloys, with and without Zr, at various addition levels of Al5Ti1B master alloy. In Bridgman experiments simulating ingot solidification, Zr-containing alloys were studied after the addition of various amounts of Ti. It could be demonstrated, in both ingot casting and simulation experiments, that Zr poisoning can be compensated for by adding more Ti and/or Al5Ti1B. The results confirm better refinement behaviour with the addition of Ti + B than of only Ti. The various combinations of Zr and Ti also influenced the formation of AlFeMn phases, and the precipitation of large Al 6 (Mn,Fe) particles was revealed. AlZrTiSi intermetallic compounds were also detected.

  5. Effect of Refiner Addition Level on Zirconium-Containing Aluminium Alloys

    Science.gov (United States)

    Jaradeh, M. M. R.; Carlberg, T.

    2012-01-01

    It is well known that in aluminium alloys containing Zr, grain refiner additions do not function as desired, producing an effect often referred to as nuclei poisoning. This paper investigates the structure of direct chill-cast ingots of commercial AA3003 aluminium alloys, with and without Zr, at various addition levels of Al5Ti1B master alloy. In Bridgman experiments simulating ingot solidification, Zr-containing alloys were studied after the addition of various amounts of Ti. It could be demonstrated, in both ingot casting and simulation experiments, that Zr poisoning can be compensated for by adding more Ti and/or Al5Ti1B. The results confirm better refinement behaviour with the addition of Ti + B than of only Ti. The various combinations of Zr and Ti also influenced the formation of AlFeMn phases, and the precipitation of large Al6(Mn,Fe) particles was revealed. AlZrTiSi intermetallic compounds were also detected.

  6. Method of preparing an Al-Ti-B grain refiner for aluminium-comprising products, and a method of casting aluminium products

    NARCIS (Netherlands)

    Brinkman, H.J.; Duszczyk, J.; Katgerman, L.

    1999-01-01

    The invention relates to a method of preparing an Al-Ti-B grain refiner for cast aluminium-comprising products. According to the invention the preparation is realized by mixing powders selected from the group comprising aluminium, titanium, boron, and alloys and intermetallic compounds thereof,

  7. Tailoring and patterning the grain size of nanocrystalline alloys

    International Nuclear Information System (INIS)

    Detor, Andrew J.; Schuh, Christopher A.

    2007-01-01

    Nanocrystalline alloys that exhibit grain boundary segregation can access thermodynamically stable or metastable states with the average grain size dictated by the alloying addition. Here we consider nanocrystalline Ni-W alloys and demonstrate that the W content controls the grain size over a very broad range: ∼2-140 nm as compared with ∼2-20 nm in previous work on strongly segregating systems. This trend is attributed to a relatively weak tendency for W segregation to the grain boundaries. Based upon this observation, we introduce a new synthesis technique allowing for precise composition control during the electrodeposition of Ni-W alloys, which, in turn, leads to precise control of the nanocrystalline grain size. This technique offers new possibilities for understanding the structure-property relationships of nanocrystalline solids, such as the breakdown of Hall-Petch strength scaling, and also opens the door to a new class of customizable materials incorporating patterned nanostructures

  8. Grain Refinement and Microstructural Evolution in Nickel During High-Pressure Torsion

    National Research Council Canada - National Science Library

    Zhilyaev, A

    2002-01-01

    .... It is now well established that SPD processing can lead to a very significant refinement in the size of a wide range of materials including pure metals, metallic alloys and intermetallics 3, 4...

  9. Influence of titanium–boron additions on grain refinement of AA6082 gas tungsten arc welds

    International Nuclear Information System (INIS)

    Kishore Babu, N.; Talari, Mahesh Kumar; Dayou, Pan; Zheng, Sun; Jun, Wei; SivaPrasad, K.

    2012-01-01

    Highlights: ► Ti in the weld metal resulted in grain refinement due to growth restriction effect. ► Weld metal strength improved due to grain refinement caused by Tibor™ addition. ► Weld metal responded to post-weld ageing treatment due to dilution from base metal. ► Weld metal with AA5356 filler are stronger then AA4043 for all Tibor™ additions. -- Abstract: Grain refinement of weld metal plays a vital role in improving mechanical properties (ductility and toughness) as well as weldability. The present study has investigated the influence of Tibor™ additions on the structure and mechanical properties of AA6082 gas tungsten arc (GTA) weldments. Controlled amounts of Tibor™ grain refiner (containing Ti and B in a ratio of 5:1) were introduced into the molten pool of AA6082 by pre-deposited cast inserts (AA4043 and AA5356) under different welding conditions by GTA welding. Full penetration GTA welds were prepared using alternating current (AC). It was observed that grain size was decreased with increasing amounts of Tibor™. The grain refinement is mainly caused grain nucleation associated with constitutional undercooling during solidification. It has been shown that welds prepared with 5356 cast insert exhibited high strength and ductility when compared with other welds. The observed grain refinement was shown to result in an appreciable increase in fusion zone hardness, strength and ductility.

  10. Effect of vanadium of mechanical behavior, machinability and wear resistance of aluminium grain refined by Ti+B

    International Nuclear Information System (INIS)

    Zaid, A.I.O.; Hamid, A.A.A.

    1999-01-01

    It is well established that aluminum and its alloys are industrially grain refined by adding either Ti or Ti-B to improve their mechanical behavior and surface finish. In a previous paper, it was found that the grain refining efficiency of aluminum master alloys containing Ti or Ti+B was enhanced by addition of small amounts of other elements including vanadium. V. Therefore, it is anticipated that such an element will improve mechanical behavior, machinability and wear resistance of aluminum and its alloys. In this paper, the effect of vanadium addition, up to 0.3% on mechanical behavior is investigated. Machinability was assessed under different cutting conditions: speed, feed and depth of cut and finally the wear resistance was determined at different loads and speeds. The results indicated that improvement in hardness and mechanical strength were achieved by the addition of V that addition of more than 0.2%V resulted in little or no improvement. Similarly, addition of V resulted in improvement of surface quality under the different cutting conditions of speed, feed and depth of cut, and resistance to wear. However addition of more than 0.2% V resulted in increase of wear rate and change of wear mechanisms. (author)

  11. Influence of Al grain structure on Fe bearing intermetallics during DC casting of an Al-Mg-Si alloy

    OpenAIRE

    Kumar, S.; O'Reilly, K.A.Q.

    2016-01-01

    207 mm diameter direct chill (DC) cast billets of 6063 aluminium-magnesium-silicon (Al-Mg-Si) alloy were produced with various different primary aluminium (α-Al) grain structures including feathery-dendrites, equiaxed-dendrites and equiaxed-globular morphologies. To control the α-Al grain structure (grain morphology and grain size) an intensive shearing melt conditioning technique and Al-5Ti-1B grain refiner were used. For the first time, due to the variety of controlled microstructures produ...

  12. Investigation on grain refinement and precipitation strengthening applied in high speed wire rod containing vanadium

    Energy Technology Data Exchange (ETDEWEB)

    Wu, Da-yong; Xiao, Fu-ren, E-mail: frxiao@ysu.edu.cn; Wang, Bin; Liu, Jia-ling; Liao, Bo, E-mail: cyddjyjs@263.net

    2014-01-13

    To obtain necessary information for the simulation of high speed wire production process, the effect of grain refinement and precipitation strengthening on two high speed wire rod steels with different vanadium and nitrogen contents was investigated by continuous cooling transformation (CCT) characteristics. CCT curves were constructed by the dilatometer test and microscopic observation. Results showed that the formation of intra-granular ferrite (IGF) could refine grain remarkably and accelerate the ferrite transformation. Schedules for high speed wire production process focused on the effect of cooling rate. Ferrite grain was refined by increasing cooling rate and the formation of IGF. The microhardness calculation revealed that the steels were strengthened mostly by a combined effect of grain refinement and precipitation hardening. Degenerated pearlite was observed at lower transformation temperature and the fracture morphology changed from cementite lamellar to nanoscale cementite particle with increasing cooling rate. Based on the analysis above, an optimal schedule was applied and the microstructure and microhardness were improved.

  13. Pengaruh Degasser Dan Grain Refiner Terhadap Sifat Mekanik Paduan Al-Si Produk Cor

    OpenAIRE

    Yohanes, Glenn; Djamil, Sofyan

    2008-01-01

    Paduan aluminium banyak digunakan pada industri otomotif, seperti pada pembuatan velg dan komponen-komponen mesin. Studi pengaruh degasser dan grain refiner terhadap kekuatan tarik, kekuatan luluh, elongasi dan kekerasan, pada proses peleburan dibandingkan dengan atau tanpa menggunakan degasser dan grain refiner. Benda uji didapat dengan melebur blok mesin Mitsubishi L.300, menggunakan tungku listrik dan proses cor sistem cetakan terbuka. Hasil penelitian, meliputi kekuatan tarik, luluh, elon...

  14. Pengaruh Degasser dan Grain Refiner terhadap Sifat Mekanik Paduan Al-Si Produk Cor

    OpenAIRE

    Yohanes, Glenn; Djamil, Sofyan

    2009-01-01

    Paduan aluminium banyak digunakan pada industri otomotif, seperti pada pembuatan velg dan komponen-komponen mesin. Studi pengaruh degasser dan grain refiner terhadap kekuatan tarik, kekuatan luluh, elongasi dan kekerasan, pada proses peleburan dibandingkan dengan atau tanpa menggunakan degasser dan grain refiner. Benda uji didapat dengan melebur blok mesin Mitsubishi L.300, menggunakan tungku listrik dan proses cor sistem cetakan terbuka. Hasil penelitian, meliputi kekuatan tarik, luluh, elon...

  15. Grain refinement and hardness distribution in cryogenically cooled ferritic stainless steel welds

    International Nuclear Information System (INIS)

    Amuda, M.O.H.; Mridha, S.

    2013-01-01

    Highlights: ► Grain refinement was undertaken in AISI 430 FSS welds using cryogenic cooling. ► Flow rates of the cryogenic liquid influenced weld grain structure. ► Cryogenic cooling of welds generates about 45% grain refinement in welds. ► Phase structure of welds is not affected by flow rates of cryogenic liquid. ► Hardness profile in cryogenically cooled and conventional welds is similar. - Abstract: The energy input and heat dissipation dynamics during fusion welding generates coarse grain in the welds resulting in poor mechanical properties. While grain refinement in welds via the control of the energy input is quite common, the influence of heat dissipation on grain morphology and properties is not fully established. This paper characterized cryogenically cooled ferritic stainless steel (FSS) welds in terms of grain structure and hardness distribution along transverse and thickness directions. Cryogenic cooling reduces the weld dimension by more than 30% and provides grain refinement of almost 45% compared to conventional weld. The hardness distribution in the thickness direction gives slightly higher profile because of decreased grain growth caused by faster cooling effects of cryogenic liquid

  16. The effect of scandium addition on microstructure and mechanical properties of Al–Si–Mg alloy: A multi-refinement modifier

    Energy Technology Data Exchange (ETDEWEB)

    Xu, Cong, E-mail: xucong55555@gmail.com [Key Laboratory of Aerospace Advanced Materials and Performance of Ministry of Education, School of Material Science and Engineering, Beihang University, Beijing 100191 (China); Xiao, Wenlong, E-mail: wlxiao@buaa.edu.cn [Key Laboratory of Aerospace Advanced Materials and Performance of Ministry of Education, School of Material Science and Engineering, Beihang University, Beijing 100191 (China); Hanada, Shuji [Institute for Materials Research, Tohoku University, Sendai 980-8577 (Japan); Yamagata, Hiroshi [Center for Advanced Die Engineering and Technology, Gifu University, 1-1 Yanagido, Gifu City, Gifu 501-1193 (Japan); Ma, Chaoli [Key Laboratory of Aerospace Advanced Materials and Performance of Ministry of Education, School of Material Science and Engineering, Beihang University, Beijing 100191 (China)

    2015-12-15

    Effect of scandium (Sc) additions on the microstructure, mechanical properties and fracture behavior of Al–Si–Mg casting alloy (F357) were systematically investigated. It was found that Sc addition caused a multi-refining efficiency on the microstructure of as-cast F357 alloy, including refinement of grains and secondary dendrite arm spacing (SDAS), modification of eutectic Si and harmless disposal of β-Al{sub 5}FeSi phase. Subsequent T6 heat treatment had further induced the complete spheroidization of eutectic Si and precipitation of fine secondary Al{sub 3}Sc dispersoids in the Sc modified alloys. Thus the mechanical properties, especially the ductility, were significantly enhanced by the addition of Sc combined with the heat treatment. The highest ultimate tensile strength, yield strength and elongation were achieved in 0.8 wt.% Sc modified F357 alloy combined with T6 heat treatment. Furthermore, fractographic examinations indicated that the ductile fracture mechanism served as a dominate role in the modified alloys due to the formation of fine, deep and uniformly distributed dimples. - Highlights: • Detailed characterization of the multi-refining microstructure of Sc modified F357 alloy was performed. • The multi-refinement was proposed to refine grain and SDAS, modify eutectic Si and β-phase. • Sc modifier combined with T6 treatment is effective in improving tensile properties. • Modification of eutectic Si in F357 alloy with Sc is consistent with the IIT mechanism.

  17. Manufacturing process to reduce large grain growth in zirconium alloys

    International Nuclear Information System (INIS)

    Rosecrans, P.M.

    1987-01-01

    A method is described of treating cold worked zirconium alloys to reduce large grain growth during thermal treatment above its recrystallization temperature. The method comprises heating the zirconium alloy at a temperature of about 1300 0 F. to 1350 0 F. for about 1 to 3 hours subsequent to cold working the zirconium alloy and prior to the thermal treatment at a temperature of between 1450 0 -1550 0 F., the thermal treatment temperature being above the recrystallization temperature

  18. Superplasticity and grain boundary character distribution in overaged Al-Li-Cu-Mg-Zr alloy

    International Nuclear Information System (INIS)

    Avramovic-Cingara, G.; Aust, K.T.; Perovic, D.D.; McQueen, H.J.

    1995-01-01

    Samples of 8091 alloy were subjected to a thermomechanical processing (TMP) treatment that included the following stages: overaging before deformation, multistage deformation at 300 deg C and strain rate change tests for superplasticity. Torsional deformation was utilized both to develop the refined microstructure and to test for superplasticity. The strain rate sensitivity, m, of the material ranged between 0.30 and 0.45 at 450 deg C for strain rates between 8 x 10 -2 and 10 -3 s -1 . The grain boundary character distribution (GBCD) of thermomechanically processed Al-Li-Cu-Mg-Zr (8091) alloy, which develops good superplastic response, has been determined by an electron backscattering diffraction technique (EBSD). All grain boundaries have been classified into one of three categories in terms of Σ values : low angle, coincidence site lattice and random high angle boundaries. Quantitative studies of grain boundary character were done after various processing stages to obtain evidence about structure evolution and indicate an increase in Σ boundary frequency following TMP. Selected area electron diffraction examination (SAD) gave evidence about the refined structure, in which the grain boundary misorientation increased EBSD how the grain boundary character was changed to high Σ values. TEM analyses indicate that the T 2 phase is responsible for substructure stabilization. There is no evidence of cavity formation during superplastic deformation by torsion, which suggests that cavity nucleation is strongly influenced by the nature of stress. (author). 32 refs., 3 tabs., 9 figs

  19. As-cast structure refinement of Ti-46Al alloy by hafnium and boron additions

    Directory of Open Access Journals (Sweden)

    Zhang Li

    2009-05-01

    Full Text Available The infl uence of Hf and B on the solidifi cation structure of cast Ti-46Al alloys was investigated. The results show that the coupling effect of Hf and B changes the solidifi cation structure morphology and strongly refi nes the grain size. When the Hf+B contents were increased from 0 + 0.0 to 3 + 0.2, 5 + 0.6 and 7 + 1.0 (in at. %, the solidification structure morphology changed from coarse columnar dendrite to fine columnar dendrite, then to equiaxed dendrite, and further to fi ne near granular grain whilst the average grain size decreased to 20 μm. It is concluded that the columnar dendrite refinement is due to the effect of Hf and B on the decrease of Al diffusion coeffi cient in the melt. The fi ne near granular grain formation is attributed to the combined constitutional supercooling formed by Al and B segregation that is strengthened by Hf and B additions at the solid/liquid interface during solidifi cation, and the TiB2 precipitates acting as heterogeneous nuclei

  20. Relationship between casting modulus and grain size in cast A356 aluminium alloys

    International Nuclear Information System (INIS)

    Niklas, A; Abaunza, U; Fernández-Calvo, A I; Lacaze, J

    2012-01-01

    Microstructure of Al-Si alloy castings depends most generally on melt preparation and on the cooling rate imposed by the thermal modulus of the component. In the case of Al-Si alloys, emphasis is put during melt preparation on refinement of pro-eutectic (Al) grains and on modification of the Al-Si eutectic. Thermal analysis has been used since long to check melt preparation before casting, i.e. by analysis of the cooling curve during solidification of a sample cast in an instrumented cup. The conclusions drawn from such analysis are however valid for the particular cooling conditions of the cups. It thus appeared of interest to investigate how these conclusions could extrapolate to predict microstructure in complicated cast parts showing local changes in the solidification conditions. For that purpose, thermal analysis cups and instrumented sand and die castings with different thermal moduli and thus cooling rates have been made, and the whole set of cooling curves thus recorded has been analysed. A statistical analysis of the characteristic features of the cooling curves related to grain refinement in sand and die castings allowed determining the most significant parameters and expressing the cube of grain size as a polynomial of these parameters. After introduction of a further parameter quantifying melt refining an excellent correlation, with a R 2 factor of 0.99 was obtained.

  1. Influence of transport mechanisms on nucleation and grain structure formation in DC cast aluminium alloy ingots

    Science.gov (United States)

    Bedel, M.; Založnik, M.; Kumar, A.; Combeau, H.; Jarry, P.; Waz, E.

    2012-01-01

    The grain structure formation in direct chill (DC) casting is directly linked to nucleation, which is generally promoted by inoculation. Inoculation prevents defects, but also modifies the physical properties by changing the microstructure. We studied the coupling of the nucleation on inoculant particles and the grain growth in the presence of melt flow induced by thermosolutal convection and of the transport of free-floating equiaxed grains. We used a volume-averaged two-phase multiscale model with a fully coupled description of phenomena on the grain scale (nucleation on grain refiner particles and grain growth) and on the product scale (macroscopic transport). The transport of inoculant particles is also modeled, which accounts for the inhomogeneous distribution of inoculant particles in the melt. The model was applied to an industrial sized (350mm thick) DC cast aluminium alloy ingot. A discretised nuclei size distribution was defined and the impact of different macroscopic phenomena on the grain structure formation was studied: the zone and intensity of nucleation and the resulting grain size distribution. It is shown that nucleation in the presence of macroscopic transport cannot be explained only in terms of cooling rate, but variations of composition, nuclei density and grain density, all affected by transport, must be accounted for.

  2. Consumption of Whole Grains, Refined Cereals, and Legumes and Its Association With Colorectal Cancer Among Jordanians.

    Science.gov (United States)

    Tayyem, Reema F; Bawadi, Hiba A; Shehadah, Ihab; Agraib, Lana M; Al-Awwad, Narmeen J; Heath, Dennis D; Bani-Hani, Kamal E

    2016-09-01

    Background The role of whole grains, refined cereals, and legumes in preventing or initiating colorectal cancer (CRC) is still uncertain. The aim of this study is to examine the possible association between the consumption of whole grains, refined cereals, and legumes and the risk of developing CRC among Jordanian population. Methods A validated food frequency questionnaire was used to collect dietary data with regard to intake of whole grains, refined cereals, and legumes. A total of 220 diagnosed CRC participants and 281 CRC-free control participants matched by age, gender, occupation, and marital status were recruited. Logistic regression was used to estimate the odds of developing CRC in relation to the consumption of different types of whole grains, refined cereals, and legumes. Results The odds ratio (OR) for developing CRC among cases consumed refined wheat bread at all meals was 3.1 compared with controls (95% CI: 1.2-7.9, P-Trend = 0.001); whereas the OR associated with whole wheat bread was 0.44 (95% CI: 0.22-0.92, P-Trend = 0.001). The statistical evaluation for daily consumption of rice suggested a direct association with the risk of developing CRC, OR = 3.0 (95% CI: 0.27-33.4, P-Trend = 0.020). Weekly consumption of macaroni was associated with CRC with OR of 2.4 (95% CI: 1.1-5.3, P-Trend = 0.001). The consumption of corn, bulgur, lentils, and peas suggested a protective trend, although the trend was not statistically significant. Conclusion This study provides additional indicators of the protective role of whole grains and suggests a direct association between consumption of refined grains and higher possibility for developing CRC. © The Author(s) 2015.

  3. Grain size and temperature influence on the toughness of a CuAlBe shape memory alloy

    International Nuclear Information System (INIS)

    Albuquerque, Victor Hugo C. de; Melo, Tadeu Antonio de A; Gomes, Rodinei M.; Lima, Severino Jackson G. de; Tavares, Joao Manuel R.S.

    2010-01-01

    Research highlights: → This work evaluated the capacity of a CuAlBe alloy to absorb energy until rupture. → The V-notch Charpy test was adopted at -150, -100, -50, 0, 50, 100 and 150 deg. C. → Charpy tests were complemented by DSC, DSC with optical microscope and by SEM. → First work to analyze the toughness of a CuAlBe alloy based on the Charpy test. → The results are of relevant value to enhance the understanding of the CuAlBe alloy. - Abstract: This work is a study of the influence of grain size and temperature on the toughness of CuAlBe shape memory alloys with (CuAlBeNbNi) and without NbNi (CuAlBe) grain refiner elements. The toughness analysis was based on the V-notch Charpy impact test under temperatures of -150, -100, -50, 0, 50, 100 and 150 deg. C. A statistical analysis of the results led to the conclusion that the toughness of both alloys was influenced by temperature and grain size. The CuAlBeNbNi alloy absorbed higher impact energy than the CuAlBe alloy showing that the refining elements improved the toughness of the alloy. To confirm and complement these findings, the fracture surfaces were evaluated by stereomicroscopy. Smooth homogeneous surfaces and rough heterogonous surfaces were detected for the CuAlBeNbNi and CuAlBe alloys, respectively. Predominately brittle zones were confirmed by scanning electron microscopy in both alloys. Furthermore, to determine the phase transformation temperatures and the associated microstructures, the alloys were assessed by conventional differential scanning calorimetry (DSC) and DSC with optical microscopy.

  4. Grain size and temperature influence on the toughness of a CuAlBe shape memory alloy

    Energy Technology Data Exchange (ETDEWEB)

    Albuquerque, Victor Hugo C. de, E-mail: victor.albuquerque@fe.up.pt [Universidade Federal da Paraiba (UFPB), Departamento de Engenharia Mecanica (DEM), Laboratorio de Solidificacao Rapida LSR, Cidade Universitaria, S/N 58059-900 Joao Pessoa, PB (Brazil); Melo, Tadeu Antonio de A, E-mail: tadeu@lsr.ct.ufpb.br [Universidade Federal da Paraiba (UFPB), Departamento de Engenharia Mecanica (DEM), Laboratorio de Solidificacao Rapida LSR, Cidade Universitaria, S/N 58059-900 Joao Pessoa, PB (Brazil); Gomes, Rodinei M., E-mail: gomes@lsr.ct.ufpb.br [Universidade Federal da Paraiba (UFPB), Departamento de Engenharia Mecanica (DEM), Laboratorio de Solidificacao Rapida LSR, Cidade Universitaria, S/N 58059-900 Joao Pessoa, PB (Brazil); Lima, Severino Jackson G. de, E-mail: jackson@lsr.ct.ufpb.br [Universidade Federal da Paraiba (UFPB), Departamento de Engenharia Mecanica (DEM), Laboratorio de Solidificacao Rapida LSR, Cidade Universitaria, S/N 58059-900 Joao Pessoa, PB (Brazil); Tavares, Joao Manuel R.S., E-mail: tavares@fe.up.pt [Faculdade de Engenharia da Universidade do Porto (FEUP), Departamento de Engenharia Mecanica (DEMec)/Instituto de Engenharia Mecanica e Gestao Industrial INEGI, Rua Dr. Roberto Frias, S/N 4200-465 Porto (Portugal)

    2010-11-25

    Research highlights: {yields} This work evaluated the capacity of a CuAlBe alloy to absorb energy until rupture. {yields} The V-notch Charpy test was adopted at -150, -100, -50, 0, 50, 100 and 150 deg. C. {yields} Charpy tests were complemented by DSC, DSC with optical microscope and by SEM. {yields} First work to analyze the toughness of a CuAlBe alloy based on the Charpy test. {yields} The results are of relevant value to enhance the understanding of the CuAlBe alloy. - Abstract: This work is a study of the influence of grain size and temperature on the toughness of CuAlBe shape memory alloys with (CuAlBeNbNi) and without NbNi (CuAlBe) grain refiner elements. The toughness analysis was based on the V-notch Charpy impact test under temperatures of -150, -100, -50, 0, 50, 100 and 150 deg. C. A statistical analysis of the results led to the conclusion that the toughness of both alloys was influenced by temperature and grain size. The CuAlBeNbNi alloy absorbed higher impact energy than the CuAlBe alloy showing that the refining elements improved the toughness of the alloy. To confirm and complement these findings, the fracture surfaces were evaluated by stereomicroscopy. Smooth homogeneous surfaces and rough heterogonous surfaces were detected for the CuAlBeNbNi and CuAlBe alloys, respectively. Predominately brittle zones were confirmed by scanning electron microscopy in both alloys. Furthermore, to determine the phase transformation temperatures and the associated microstructures, the alloys were assessed by conventional differential scanning calorimetry (DSC) and DSC with optical microscopy.

  5. Kinetics of Sub-Micron Grain Size Refinement in 9310 Steel

    Science.gov (United States)

    Kozmel, Thomas; Chen, Edward Y.; Chen, Charlie C.; Tin, Sammy

    2014-05-01

    Recent efforts have focused on the development of novel manufacturing processes capable of producing microstructures dominated by sub-micron grains. For structural applications, grain refinement has been shown to enhance mechanical properties such as strength, fatigue resistance, and fracture toughness. Through control of the thermo-mechanical processing parameters, dynamic recrystallization mechanisms were used to produce microstructures consisting of sub-micron grains in 9310 steel. Starting with initial bainitic grain sizes of 40 to 50 μm, various levels of grain refinement were observed following hot deformation of 9310 steel samples at temperatures and strain rates ranging from 755 K to 922 K (482 °C and 649 °C) and 1 to 0.001/s, respectively. The resulting deformation microstructures were characterized using scanning electron microscopy and electron backscatter diffraction techniques to quantify the extent of carbide coarsening and grain refinement occurring during deformation. Microstructural models based on the Zener-Holloman parameter were developed and modified to include the effect of the ferrite/carbide interactions within the system. These models were shown to effectively correlate microstructural attributes to the thermal mechanical processing parameters.

  6. Computer aided cooling curve analysis for Al-5Si and Al-11Si alloys ...

    African Journals Online (AJOL)

    The effect of grain refiner, modifier, and combination of grain refiner cum modifier was studied on Al-5Si and Al-11Si alloys using computer aided cooling curve analysis. For combined grain refinement and modification effect, Al-Ti-B-Sr single master alloy was developed that acted as both grain refiner and modifier.

  7. Shear localization and microstructure in coarse grained beta titanium alloy

    Energy Technology Data Exchange (ETDEWEB)

    Wang, Bingfeng, E-mail: biw009@ucsd.edu [State Key Laboratory for Powder Metallurgy, Central South University, Changsha, Hunan (China); School of Materials Science and Engineering, Central South University, Changsha, Hunan (China); Department of Mechanical and Aerospace Engineering, University of California, San Diego, United States of America (United States); Key Lab of Nonferrous Materials, Ministry of Education, Central South University, Changsha, Hunan (China); Wang, Xiaoyan [State Key Laboratory for Powder Metallurgy, Central South University, Changsha, Hunan (China); School of Materials Science and Engineering, Central South University, Changsha, Hunan (China); Li, Zezhou [Department of Mechanical and Aerospace Engineering, University of California, San Diego, United States of America (United States); Ma, Rui [School of Materials Science and Engineering, Central South University, Changsha, Hunan (China); Zhao, Shiteng [Department of Mechanical and Aerospace Engineering, University of California, San Diego, United States of America (United States); Xie, Fangyu [State Key Laboratory for Powder Metallurgy, Central South University, Changsha, Hunan (China); School of Materials Science and Engineering, Central South University, Changsha, Hunan (China); Zhang, Xiaoyong [State Key Laboratory for Powder Metallurgy, Central South University, Changsha, Hunan (China)

    2016-01-15

    Adiabatic shear localization plays an important role in the deformation and failure of the coarse grained beta titanium alloy Ti-5 Al-5 Mo-5 V-1 Cr-1 Fe with grain size about 1 mm at high strain rate deformation. Hat shaped specimens with different nominal shear strains are used to induce the formation of shear bands under the controlled shock-loading experiments. The true stress in the specimens can reach about 1040 MPa where the strain is about 1.83. The whole shear localization process lasts about 35 μs. The microstructures within the shear band are investigated by optical microscopy, scanning electron microscopy / electron backscatter diffraction, and transmission electron microscopy. The results show that the width of the shear bands decreases with increasing nominal shear strain, and the grains in the transition region near the shear band are elongated along the shear band, and the core of the shear band consists of the ultrafine deformed grains with width of 0.1 μm and heavy dislocations. With the aims of accommodating the imposed shear strain and maintaining neighboring grain compatibility, the grain subdivision continues to take place within the band. A fiber texture is formed in the core of the shear band. The calculated temperature rise in the shear band can reach about 722 K. Dynamic recovery is responsible for the formation of the microstructure in coarse grained beta titanium alloy.

  8. Effects on satiation, satiety and food intake of wholegrain and refined grain pasta

    DEFF Research Database (Denmark)

    Cioffi, Iolanda; Ibrügger, Sabine; Bache, Jessica

    2016-01-01

    studied. The objective was to investigate the effect of WG pasta (WGP) compared to refined grain pasta (RGP), on ad libitum energy intake (EI) within and at the subsequent meal as well as appetite. Two different ad libitum lunch meals (study A) and two different iso-caloric lunch meals (study B) were...

  9. Precipitation Processes during Non-Isothermal Ageing of Fine-Grained 2024 Alloy

    Directory of Open Access Journals (Sweden)

    Kozieł J.

    2016-03-01

    Full Text Available Mechanical alloying and powder metallurgy procedures were used to manufacture very fine-grained bulk material made from chips of the 2024 aluminum alloy. Studies of solution treatment and precipitation hardening of as-received material were based on differential scanning calorimetry (DSC tests and TEM/STEM/EDX structural observations. Structural observations complemented by literature data lead to the conclusion that in the case of highly refined structure of commercial 2024 alloys prepared by severe plastic deformation, typical multi-step G-P-B →θ” →θ’ →θ precipitation mechanism accompanied with G-P-B →S” →S’ →S precipitation sequences result in skipping the formation of metastable phases and direct growth of the stable phases. Exothermic effects on DSC characteristics, which are reported for precipitation sequences in commercial materials, were found to be reduced with increased milling time. Moreover, prolonged milling of 2024 chips was found to shift the exothermic peak to lower temperature with respect to the material produced by means of common metallurgy methods. This effect was concluded to result from preferred heterogeneous nucleation of particles at subboundaries and grain boundaries, enhanced by the boundary diffusion in highly refined structures.

  10. Influences of different degassing processes on refining effect and properties of 4004 Al alloy

    Directory of Open Access Journals (Sweden)

    Wang Liping

    2013-03-01

    Full Text Available In order to improve the plasticity of 4004 Al alloy and subsequently the productivity of 4004 Al foil, the research studied in detail the influence of the rotary impeller degassing process on the refining effect of 4004 Al alloy, in which the impacts of four major parameters: gas flow, rotational speed, refining time, and stewing time, on degassing rate of 4004 Al alloy was systematically studied by using an orthogonal experiment methodology. Results show that the rotational speed has the greatest impact on the degassing of 4004 Al alloy, followed by gas flow and refining time; stewing time has the least impact. The optimum purification parameters obtained by current orthogonal analysis were: rotor speed of 500 r·min-1, inert gas flow of 0.4 mL·h-1, refining time of 15 min, and stewing time of 6 min. Degassing rate using the optimum parameters reaches 68%. In addition, the comparison experiments among C2Cl6 refining, rotary impeller degassing, and combined treatment of C2Cl6 refining and rotary impeller degassing for 4004 Al alloy were performed. The experimental data indicated that the combined treatment of C2Cl6 refining and rotary impeller degassing has the best degassing effect. Degassing rate of C2Cl6 refining, rotary impeller degassing and combined refining treatment is 39%, 69.1% and 76.9%, respectively. The mechanical properties of the specimen refined by rotary impeller degassing were higher than those by C2Cl6 refining, but lower than those by combined refining treatment.

  11. Grain refinement and mechanical properties of CP-Ti processed by warm accumulative roll bonding

    International Nuclear Information System (INIS)

    Milner, Justin L.; Abu-Farha, Fadi; Bunget, Cristina; Kurfess, Thomas; Hammond, Vincent H.

    2013-01-01

    Accumulative roll bonding (ARB), a severe plastic deformation technique, was used in this study to process commercially pure titanium (CP-Ti) at 450 °C. Sheet samples were processed by seven consecutive ARB cycles, with an overall equivalent strain of 5.6. Mechanical characterization and microstructural examination were carried out on the processed material to track their changes and relationships with regard to one another. Electron microscopy, TEM in particular, revealed significant grain refinement in the material, with submicron microstructure achieved even after one cycle of warm processing. Further processing was shown to progressively fragment the highly elongated grains, ultimately producing a predominantly-equiaxed ultrafine grain structure with an average grain size of ∼100 nm. Tensile strength and microhardness of the material increased with the number of ARB cycles; the strength–grain size relationship followed the Hall–Petch equation. The overall grain refinement and strengthening levels observed here are close to those reported in the literature for ARB processing of CP-Ti at ambient temperatures. This demonstrates the ability of warm ARB can be as effective as cold ARB, while offering several advantages for industrial utilization.

  12. Molecular dynamics study on microstructure of near grain boundary distortion region in small grain size nano- NiAl alloy

    International Nuclear Information System (INIS)

    Wang, J.Y.; Wang, X.W.; Rifkin, J.; Li, D.X.

    2001-12-01

    Using the molecular dynamics simulation method, the microstructure of distortion region near curved amorphous-like grain boundary in nano-NiAl alloy is studied. The results showed that due to the internal elastic force of high energy grain boundary, distortion layer exists between grain and grain boundary. The lattice expansion and structure factor decreasing are observed in this region. Stacking fault in sample with grain size 3.8nm is clearly observed across the distortion region at the site very close to grain. The influences of different grain sizes on average distortion degree and volume fractions of distortion region, grain and grain boundary are also discussed. (author)

  13. Effect of zirconium addition on welding of aluminum grain refined by titanium plus boron

    Science.gov (United States)

    Zaid, A. I. O.

    2014-06-01

    Aluminum oxidizes freely in ordinary atmosphere which makes its welding difficult and weak, particularly it solidifies in columnar structure with large grains. Therefore, it is anticipated that the effect of addition of some grain refiners to its melt before solidification is worth while investigating as it may enhance its weldabilty and improve its mechanical strength. In this paper, the effect of addition of zirconium at a weight of 0.1% (which corresponds to the peretictic limit on the aluminum-zirconium base phase diagram) to commercially pure aluminum, grain refined by Ti+B on its weldability, using gas tungsten arc welding, GTAW, method which was formerly known as TIG. A constant current level of 30 AC Ampere was used because it removes the oxides during the welding process. Metallographic examination of the weldments of the different combinations of Al with Al and Al with its microalloys: in the heat affected zone, HAZ, and away from it was carried out and examined for HAZ width, porosity, cracks and microhardness. It was found that grain refining by Ti+B or Zr resulted in enhancement of the weldment.

  14. Effect of zirconium addition on welding of aluminum grain refined by titanium plus boron

    International Nuclear Information System (INIS)

    Zaid, A. I. O.

    2013-01-01

    Aluminum oxidizes freely in ordinary atmosphere which makes its welding difficult and weak, particularly it solidifies in columnar structure with large grains. Therefore, it is anticipated that the effect of addition of some grain refiners to its melt before solidification is worth while investigating as it may enhance its weldabilty and improve its mechanical strength. In this paper, the effect of addition of zirconium at a weight of 0.1 percentage (which corresponds to the peretictic limit on the aluminum-zirconium base phase diagram) to commercially pure aluminum, grain refined by Tau i+Beta on its weldability, using gas tungsten arc welding, GTAW, method which was formerly known as TIG. A constant current level of 30 AC Ampere was used because it removes the oxides during the welding process. Metallographic examination of the weldments of the different combinations of Al with Al and Al with its microalloys: in the heat affected zone, HAZ, and away from it was carried out and examined for HAZ width, porosity, cracks and microhardness. It was found that grain refining by Tau i+Beta or Zr resulted in enhancement of the weldment. (author)

  15. Effect of zirconium addition on welding of aluminum grain refined by titanium plus boron

    International Nuclear Information System (INIS)

    Zaid, A I O

    2014-01-01

    Aluminum oxidizes freely in ordinary atmosphere which makes its welding difficult and weak, particularly it solidifies in columnar structure with large grains. Therefore, it is anticipated that the effect of addition of some grain refiners to its melt before solidification is worth while investigating as it may enhance its weldabilty and improve its mechanical strength. In this paper, the effect of addition of zirconium at a weight of 0.1% (which corresponds to the peretictic limit on the aluminum-zirconium base phase diagram) to commercially pure aluminum, grain refined by Ti+B on its weldability, using gas tungsten arc welding, GTAW, method which was formerly known as TIG. A constant current level of 30 AC Ampere was used because it removes the oxides during the welding process. Metallographic examination of the weldments of the different combinations of Al with Al and Al with its microalloys: in the heat affected zone, HAZ, and away from it was carried out and examined for HAZ width, porosity, cracks and microhardness. It was found that grain refining by Ti+B or Zr resulted in enhancement of the weldment

  16. Influence of refining process on the porosity of high pressure die casting alloy Al-Si

    Directory of Open Access Journals (Sweden)

    A.W. Orlowicz

    2009-04-01

    Full Text Available This study presents research results of the influence that refining and transfer of AlSi12S alloy on the porosity of high pressure diecastings.Tests were conducted under production conditions of Die-casting Foundry META-ZEL Sp z o.o. The operation of refining was conducted in a melting furnace, with the use of an FDU Mini Degasser. Decay of the refining effect was assessed by evaluating the porosity content and metallographic examination.

  17. Microstructure and refinement performance of Al-Ti-C master alloy: Effect of excess Ti on the growth and nucleating ability of TiC particles

    Science.gov (United States)

    Svynarenko, Kateryna; Zhang, Yubo; Jie, Jinchuan; Kutsova, Valentyna; Li, Tingju

    2017-09-01

    Al-5Ti-0.2C, Al-0.8Ti-0.2C, Al-8Ti-2C, and Al-10Ti master alloys were prepared and used to investigate the influence of excess Ti on the growth of TiC particles and its ability to nucleate Al-grains. The results of a microstructure analysis of TiC-containing alloys and refined CPAl were interrelated to the results of a refinement test. It was found that the presence of excess Ti is essential at the stage of master alloy preparation, as it facilitates the growth and uniform distribution of TiC within the structure. In Al-5Ti-0.2C alloy containing excess Ti, carbide particles grow faster and to a higher extent (from 0.29 μm to 0.44 μm) compared to Al-0.8Ti-0.2C alloy produced without excess Ti (from 0.29 μm to 0.32 μm). The results support the "Ti-transition zone theory" as the mechanism of grain refinement by TiC-containing master alloys. The refinement performance of Al-5Ti-0.2C is superior compared to the one achieved by adding Al-8Ti-2C and Al-10Ti master alloys in corresponding concentrations. For the TiC particles to become favourable nucleating sites, they must undergo certain interaction with excess Ti at the stage of master alloy preparation.

  18. Refining U-Zr-Nb alloys by remelting

    International Nuclear Information System (INIS)

    Aguiar, B.M.; Kniess, C.T.; Riella, H.G.; Ferraz, W.B.

    2011-01-01

    The high density U-Zr-Nb and U-Nb uranium-based alloys can be employed as nuclear fuel in a PWR reactor due to their high density and nuclear properties. These alloys can stabilize the gamma phase, however, according to TTT diagrams, at the working temperature of a PWR reactor, all gamma phase transforms to α'' phase in a few hours. To avoid this kind of transformation during the nuclear reactor operation, the U-Zr-Nb alloy and U-Nn are used in α'' phase. The stability of α'' phase depends on the alloy composition and cooling rate. The alloy homogenization has to be very effective to eliminate precipitates rich in Zr and Nb to avoid changes in the alloying elements contents in the matrix. The homogenization was obtained by remelting the alloy and keeping it in the liquid state for enough time to promote floating of the precipitates (usually carbides, less dense) and leaving the matrix free of precipitates. However, this floating by density difference may result in segregation between the alloying elements (Nb and Zr, at the top) and uranium (at the bottom). The homogenized alloys were characterized in terms of metallographic techniques, optical microscopy, scanning electronic microscopy, EDS and X-ray diffraction. In this paper, it is shown that the contents of Zr and Nb at the bottom and at the top of the matrix are constant. (author)

  19. Refining U-Zr-Nb alloys by remelting

    Energy Technology Data Exchange (ETDEWEB)

    Aguiar, B.M.; Kniess, C.T.; Riella, H.G., E-mail: bmaguiar@ipen.b [Instituto de Pesquisas Energeticas e Nucleares (IPEN/CNEN-SP), Sao Paulo, SP (Brazil); Ferraz, W.B. [Centro de Desenvolvimento da Tecnologia Nuclear (CDTN/CNEN-MG), Belo Horizonte, MG (Brazil)

    2011-07-01

    The high density U-Zr-Nb and U-Nb uranium-based alloys can be employed as nuclear fuel in a PWR reactor due to their high density and nuclear properties. These alloys can stabilize the gamma phase, however, according to TTT diagrams, at the working temperature of a PWR reactor, all gamma phase transforms to {alpha}'' phase in a few hours. To avoid this kind of transformation during the nuclear reactor operation, the U-Zr-Nb alloy and U-Nn are used in {alpha}'' phase. The stability of {alpha}'' phase depends on the alloy composition and cooling rate. The alloy homogenization has to be very effective to eliminate precipitates rich in Zr and Nb to avoid changes in the alloying elements contents in the matrix. The homogenization was obtained by remelting the alloy and keeping it in the liquid state for enough time to promote floating of the precipitates (usually carbides, less dense) and leaving the matrix free of precipitates. However, this floating by density difference may result in segregation between the alloying elements (Nb and Zr, at the top) and uranium (at the bottom). The homogenized alloys were characterized in terms of metallographic techniques, optical microscopy, scanning electronic microscopy, EDS and X-ray diffraction. In this paper, it is shown that the contents of Zr and Nb at the bottom and at the top of the matrix are constant. (author)

  20. In vitro and in vivo studies of biodegradable fine grained AZ31 magnesium alloy produced by equal channel angular pressing.

    Science.gov (United States)

    Ratna Sunil, B; Sampath Kumar, T S; Chakkingal, Uday; Nandakumar, V; Doble, Mukesh; Devi Prasad, V; Raghunath, M

    2016-02-01

    The objective of the present work is to investigate the role of different grain sizes produced by equal channel angular pressing (ECAP) on the degradation behavior of magnesium alloy using in vitro and in vivo studies. Commercially available AZ31 magnesium alloy was selected and processed by ECAP at 300°C for up to four passes using route Bc. Grain refinement from a starting size of 46μm to a grain size distribution of 1-5μm was successfully achieved after the 4th pass. Wettability of ECAPed samples assessed by contact angle measurements was found to increase due to the fine grain structure. In vitro degradation and bioactivity of the samples studied by immersing in super saturated simulated body fluid (SBF 5×) showed rapid mineralization within 24h due to the increased wettability in fine grained AZ31 Mg alloy. Corrosion behavior of the samples assessed by weight loss and electrochemical tests conducted in SBF 5× clearly showed the prominent role of enhanced mineral deposition on ECAPed AZ31 Mg in controlling the abnormal degradation. Cytotoxicity studies by MTT colorimetric assay showed that all the samples are viable. Additionally, cell adhesion was excellent for ECAPed samples particularly for the 3rd and 4th pass samples. In vivo experiments conducted using New Zealand White rabbits clearly showed lower degradation rate for ECAPed sample compared with annealed AZ31 Mg alloy and all the samples showed biocompatibility and no health abnormalities were noticed in the animals after 60days of in vivo studies. These results suggest that the grain size plays an important role in degradation management of magnesium alloys and ECAP technique can be adopted to achieve fine grain structures for developing degradable magnesium alloys for biomedical applications. Copyright © 2015 Elsevier B.V. All rights reserved.

  1. Study of Ferrite During Refinement of Prior Austenite Grains in Microalloyed Steel Continuous Casting

    Science.gov (United States)

    Liu, Jiang; Wen, Guanghua; Tang, Ping

    2017-12-01

    The formation of coarse prior austenite grain is a key factor to promote transverse crack, and the susceptibility to the transverse crack can be reduced by refining the austenite grain size. In the present study, the high-temperature confocal laser scanning microscope (CLSM) was used to simulate two types of double phase-transformation technologies. The distribution and morphology of ferrites under different cooling conditions were analyzed, and the effects of ferrite distribution and morphology on the double phase-transformation technologies were explored to obtain the suitable double phase-change technology for the continuous casting process. The results indicate that, under the thermal cycle TH0 [the specimens were cooled down to 913 K (640 °C) at a cooling rate of 5.0 K/s (5.0 °C/s)], the width of prior austenite grain boundaries was thick, and the dislocation density at grain boundaries was high. It had strong inhibition effect on crack propagation; under the thermal cycle TH1 [the specimens were cooled down to 1073 K (800 °C) at a cooling rate of 5.0 K/s (5.0 °C/s) and then to 913 K (640 °C) at a cooling rate of 1.0 K/s (1.0 °C/s)], the width of prior austenite grain boundary was thin, and the dislocation density at grain boundaries was low. It was beneficial to crack propagation. After the first phase change, the developed film-like ferrite along the austenite grain boundaries improved the nucleation conditions of new austenitic grains and removed the inhibition effect of the prior austenite grain boundaries on the austenite grain size.

  2. Superplastic behavior of coarse-grained aluminum alloys

    NARCIS (Netherlands)

    Chezan, AR; De Hosson, JTM

    2005-01-01

    In this paper we concentrate on the superplastic behavior and the microstructural evolution of two coarse-grained Al alloys: Al-4.4w/oMg and Al-4.4w/oMg-0.4w/oCu. The values for the strain rate sensitivity index and activation energy suggest that solute drag on dislocation motion is an important

  3. The Refining Mechanism of Super Gravity on the Solidification Structure of Al-Cu Alloys

    Directory of Open Access Journals (Sweden)

    Yuhou Yang

    2016-12-01

    Full Text Available There is far less study of the refining effect of super gravity fields on solidification structures of metals than of the effects of electrical currents, magnetic and ultrasonic fields. Moreover, the refining mechanisms of super gravity are far from clear. This study applied a super gravity field to Al-Cu alloys to investigate its effect on refining their structures and the mechanism of interaction. The experimental results showed that the solidification structure of Al-Cu alloys can be greatly refined by a super gravity field. The major refining effect was mainly achieved when super gravity was applied at the initial solidification stage; only slight refinement could be obtained towards the end of solidification. No refinement was obtained by the super gravity treatment on pure liquid or solid stages. The effectiveness of super gravity results from its promoting the multiplication of crystal nuclei, which we call “Heavy Crystal Rain”, thereby greatly strengthening the migration of crystal nuclei within the alloy. Increasing the solute Cu content can increase nucleation density and restrict the growth of crystals, which further increases the refining effect of super gravity. Within this paper, we also discuss the motile behavior of crystals in a field of super gravity.

  4. The effect of texture and grain size on improving the mechanical properties of Mg-Al-Zn alloys by friction stir processing.

    Science.gov (United States)

    Peng, Jinhua; Zhang, Zhen; Liu, Zhao; Li, Yaozu; Guo, Peng; Zhou, Wei; Wu, Yucheng

    2018-03-08

    Friction stir processing (FSP) was used to achieve grain refinement on Mg-Al-Zn alloys, which also brought in significant texture modification. The different micro-texture characteristics were found to cause irregular micro-hardness distribution in FSPed region. The effects of texture and grain size were investigated by comparative analyses with strongly textured rolling sheet. Grain refinement improved both strength and elongation in condition of a basal texture while such led to an increment in yield stress and a drop in elongation and ultimate stress when the basal texture was modified by FSP.

  5. Origin of grain orientation during solidification of an aluminum alloy

    International Nuclear Information System (INIS)

    Wei, H.L.; Elmer, J.W.; DebRoy, T.

    2016-01-01

    The evolution of grain morphology during solidification of a moving aluminum alloy pool is simulated by considering heat transfer, flow of liquid metal in the molten pool and solidification parameters. The computationally efficient model consists of a 3D coupled heat transfer and fluid flow simulation to predict the molten pool shape and temperature field, and a 2D model of grain formation in the molten pool. The results demonstrate that columnar grains grow in a curved pattern rather than along straight lines from the fusion boundary towards the center of the molten pool. The calculated results are validated with independent experimental data. The computed ratio of local temperature gradient to solidification rate, G/R, is used to model the columnar to equiaxed transition during solidification. The simulated results show that only curved columnar grains are formed when the scanning speed is low (2.0 mm/s). In contrast, a transition from curved columnar to equiaxed morphologies occurs at the higher scanning speeds of 8.0 mm/s and 11.5 mm/s, with higher equiaxed grain fraction at higher speed. The similarities between the physical processes governing fusion welding and additive manufacturing (AM) make the model capable of predicting grain orientation in both processes.

  6. Effect of Grain Size Reduction by Sodium Molybdate on Mechanical Properties of Al-0.7Fe Alloy

    Directory of Open Access Journals (Sweden)

    M. Alizadeh

    2015-12-01

    Full Text Available Sodium molybdate (Na2MoO4 as a grain refiner was used to refine the microstructure of Al-0.7Fe alloy. Al-Fe samples with the addition of 0.1, 0.2, 0.3, 0.4 and 0.5 wt.% sodium molybdate were fabricated by casting in sand molds at 750 ͦC. The microstructures of the as-cast samples were investigated by scanning electron microscopy (SEM and the present phases were revealed by X-ray diffraction (XRD. The effect of sodium molybdate on the microstructure was examined by measuring the average grain sizes of the alloys, determining the widths of intermetallic compounds and carrying out hardness and tensile tests. The results showed that the addition of sodium molybdate modified the microstructure of Al-Fe alloy by reducing the average grain sizes. Also, it was found that the optimum amount of sodium molybdate to add to Al-0.7Fe alloy melt was 0.3 wt.% in this study.

  7. Multiscale model of metal alloy oxidation at grain boundaries

    International Nuclear Information System (INIS)

    Sushko, Maria L.; Alexandrov, Vitaly; Schreiber, Daniel K.; Rosso, Kevin M.; Bruemmer, Stephen M.

    2015-01-01

    High temperature intergranular oxidation and corrosion of metal alloys is one of the primary causes of materials degradation in nuclear systems. In order to gain insights into grain boundary oxidation processes, a mesoscale metal alloy oxidation model is established by combining quantum Density Functional Theory (DFT) and mesoscopic Poisson-Nernst-Planck/classical DFT with predictions focused on Ni alloyed with either Cr or Al. Analysis of species and fluxes at steady-state conditions indicates that the oxidation process involves vacancy-mediated transport of Ni and the minor alloying element to the oxidation front and the formation of stable metal oxides. The simulations further demonstrate that the mechanism of oxidation for Ni-5Cr and Ni-4Al is qualitatively different. Intergranular oxidation of Ni-5Cr involves the selective oxidation of the minor element and not matrix Ni, due to slower diffusion of Ni relative to Cr in the alloy and due to the significantly smaller energy gain upon the formation of nickel oxide compared to that of Cr 2 O 3 . This essentially one-component oxidation process results in continuous oxide formation and a monotonic Cr vacancy distribution ahead of the oxidation front, peaking at alloy/oxide interface. In contrast, Ni and Al are both oxidized in Ni-4Al forming a mixed spinel NiAl 2 O 4 . Different diffusivities of Ni and Al give rise to a complex elemental distribution in the vicinity of the oxidation front. Slower diffusing Ni accumulates in the oxide and metal within 3 nm of the interface, while Al penetrates deeper into the oxide phase. Ni and Al are both depleted from the region 3–10 nm ahead of the oxidation front creating voids. The oxide microstructure is also different. Cr 2 O 3 has a plate-like structure with 1.2–1.7 nm wide pores running along the grain boundary, while NiAl 2 O 4 has 1.5 nm wide pores in the direction parallel to the grain boundary and 0.6 nm pores in the perpendicular direction providing an additional

  8. Intragranular nucleation sites of massive gamma grains in a TiAl-based alloy

    DEFF Research Database (Denmark)

    Dey, Suhash Ranjan; Bouzy, E.; Hazotte, A.

    2007-01-01

    Massive gamma grains were generated in a TiAl-based alloy through ice-water quenching from the alpha domain. Apart from those located along alpha(2)/alpha(2) grain boundaries, a few massive gamma grains were detected inside the alpha(2) grains. Some of these intragranular grains were revealed...

  9. Whole grain and refined grain consumption and the risk of type 2 diabetes: a systematic review and dose-response meta-analysis of cohort studies.

    Science.gov (United States)

    Aune, Dagfinn; Norat, Teresa; Romundstad, Pål; Vatten, Lars J

    2013-11-01

    Several studies have suggested a protective effect of intake of whole grains, but not refined grains on type 2 diabetes risk, but the dose-response relationship between different types of grains and type 2 diabetes has not been established. We conducted a systematic review and meta-analysis of prospective studies of grain intake and type 2 diabetes. We searched the PubMed database for studies of grain intake and risk of type 2 diabetes, up to June 5th, 2013. Summary relative risks were calculated using a random effects model. Sixteen cohort studies were included in the analyses. The summary relative risk per 3 servings per day was 0.68 (95% CI 0.58-0.81, I(2) = 82%, n = 10) for whole grains and 0.95 (95% CI 0.88-1.04, I(2) = 53%, n = 6) for refined grains. A nonlinear association was observed for whole grains, p nonlinearity cereals, wheat bran and brown rice, but these results were based on few studies, while white rice was associated with increased risk. Our meta-analysis suggests that a high whole grain intake, but not refined grains, is associated with reduced type 2 diabetes risk. However, a positive association with intake of white rice and inverse associations between several specific types of whole grains and type 2 diabetes warrant further investigations. Our results support public health recommendations to replace refined grains with whole grains and suggest that at least two servings of whole grains per day should be consumed to reduce type 2 diabetes risk.

  10. Annealing behavior of a cast Mg-Gd-Y-Zr alloy with necklace fine grains developed under hot deformation

    Energy Technology Data Exchange (ETDEWEB)

    Yang, Yi [Educational Key Laboratory of Nonferrous Metal Materials Science and Engineering, School of Materials Science and Engineering, Central South University, Changsha 410083 (China); Yang, Xuyue, E-mail: yangxuyue@mail.csu.edu.cn [Educational Key Laboratory of Nonferrous Metal Materials Science and Engineering, School of Materials Science and Engineering, Central South University, Changsha 410083 (China); Nonferrous Metal Oriented Advanced Structural Materials and Manufacturing Cooperative Innovation Center, Central South University, Changsha 410083 (China); Xiao, Zhenyu; Zhang, Duxiu [Educational Key Laboratory of Nonferrous Metal Materials Science and Engineering, School of Materials Science and Engineering, Central South University, Changsha 410083 (China); Wang, Jun [Institute for Frontier Materials, Deakin University, Geelong, VIC 3216 (Australia); Sakai, Taku [UEC Tokyo (The University of Electro-Communications), Chofu, Tokyo 182-8585 (Japan)

    2017-03-14

    The microstructure and texture development of a cast Mg-Gd-Y-Zr alloy during hot deformation and subsequent annealing were investigated by optical microscopy (OM) and electron backscattered diffraction (EBSD) technology. Initial microstructures with partially and fully developed new fine grains (NFGs), separately attended by continuous or interrupted hot forging, were various mixed grain structures composed of NFGs in necklace and retained coarse grains. It is shown that, during annealing, the development of grain size can be divided into three stages: i.e. an incubation of grain growth, a rapid coarsening and a normal grain growth. After a long time annealing of over 10{sup 4} ks at 693 K, the average grain size for samples continuous compressed to ε=1.2 and those interrupted compressed to ε=1.6 were close. Moreover, orientations of such strain-induced fine grains were relatively randomly distributed, leading to a weakened basal texture, while the basal plane of retained coarse grains were perpendicular to the forging direction. Such texture even became weaker during subsequent annealing. The results show that the development of necklace NFGs during hot deformation can be effective for homogeneous grain refinement under subsequent annealing.

  11. Post-irradiation annealing of coarse-grained model alloys

    Energy Technology Data Exchange (ETDEWEB)

    Ray, P H.N.; Wilson, C; McElroy, R J [AEA Reactor Services, Harwell (United Kingdom)

    1994-12-31

    Thermal ageing and irradiation studies have been carried out on three model alloys (JPC, JPB, JPG) that have identical compositions except for different levels of phosphorus and/or copper. They have been irradiated in three conditions, as-received, heat treated to produce a coarse grained microstructure (similar to heat-affected-zone), and in this condition further aged at 450 C to produce a temper embrittled condition. One of the alloy have been subject to a post-irradiation anneal. The effect of these treatments on mechanical property changes has been characterized by Charpy testing and Vickers hardness measurements; the phosphorus segregation has been studied by a combination of STEM and Auger techniques.

  12. Role of grain refinement in hardening of structural steels at preliminary thermomechanical treatment

    International Nuclear Information System (INIS)

    Bukhvalov, A.B.; Grigor'eva, E.V.; Davydova, L.S.; Degtyarev, M.V.; Levit, V.I.; Smirnova, N.A.; Smirnov, L.V.

    1981-01-01

    The hardening mechanism during preliminary thermomechanical treatment with deformation by cold rolling or hydroextrusion is studied on structural 37KhN3M1 and 38KhN3MFA steels. Specimens have been tested on static tension, impact strength and fracture toughness. It is shown that hydroextrusion application instead of rolling does not change the hardening effect of preliminary thermomechanical treatment (PTMT). It is established that the increase of preliminary deformation degree and the use of accelerated short term hardening heating provides a bett er grain refinement and the increase of PTMT hardening effect [ru

  13. Features of ultrafine-grained structure forming in Zr-1Nb alloy

    Energy Technology Data Exchange (ETDEWEB)

    Stepanova, Ekaterina N.; Prosolov, Konstantin A. [National Research Tomsk Polytechnic University, Tomsk (Russian Federation); Grabovetskaya, Galina P.; Mishin, Ivan P. [Institute of Strength Physics and Materials Science of Siberian Branch of Russian Academy of Sciences, Tomsk (Russian Federation)

    2013-07-01

    Ultrafine-grained structure forming by the method combined reversible hydrogenation and hot pressing in Zr-1Nb alloy was investigated. Preliminary hydrogenation to concentrations of (0.14–0.4) % at 873 K is found to lead to yield strength decreasing in Zr-1Nb alloy during hot pressing by 1,5–2 times. During uniaxial compression at (70–72) % under isothermal conditions at a temperature of 873 K in Zr-1Nb alloy, hydrogenated to concentration of 0.22 %, homogeneous ultrafine grained structure with an average grain size of 0,4 P m was formed. Key words: zirconium alloy, ultrafine-grained structure, hydrogen.

  14. Adiabatic shear localization in ultrafine grained 6061 aluminum alloy

    Energy Technology Data Exchange (ETDEWEB)

    Wang, Bingfeng, E-mail: biw009@ucsd.edu [School of Materials Science and Engineering, Central South University, Changsha 410083 (China); Department of Mechanical and Aerospace Engineering, University of California, San Diego (United States); State Key Laboratory for Powder Metallurgy, Central South University, Changsha, Hunan (China); Key Lab of Nonferrous Materials, Ministry of Education, Central South University, Changsha 410083 (China); Ma, Rui; Zhou, Jindian [School of Materials Science and Engineering, Central South University, Changsha 410083 (China); Li, Zezhou; Zhao, Shiteng [Department of Mechanical and Aerospace Engineering, University of California, San Diego (United States); Huang, Xiaoxia [School of Materials Science and Engineering, Central South University, Changsha 410083 (China)

    2016-10-15

    Localized shear is an important mode of deformation; it leads to catastrophic failure with low ductility, and occurs frequently during high strain-rate deformation. The hat-shaped specimen has been successfully used to generate shear bands under controlled shock-loading tests. The microstructure in the forced shear band was characterized by optical microscopy, microhardness, and transmission electron microscopy. The true flow stress in the shear region can reach 800 MPa where the strain is about 2.2. The whole shear localization process lasts for about 100 μs. The shear band is a long and straight band distinguished from the matrix by boundaries. It can be seen that the grains in the boundary of the shear band are highly elongated along the shear direction and form the elongated cell structures (0.2 µm in width), and the core of the shear band consists of a number of recrystallized equiaxed grains with 0.2−0.3 µm in diameters, and the second phase particles distribute in the boundary of the ultrafine equiaxed new grains. The calculated temperature in the shear band can reach about 667 K. Finally, the formation of the shear band in the ultrafine grained 6061 aluminum alloy and its microstructural evolution are proposed.

  15. Hot-Tearing Assessment of Multicomponent Nongrain-Refined Al-Cu Alloys for Permanent Mold Castings Based on Load Measurements in a Constrained Mold

    Science.gov (United States)

    Sabau, Adrian S.; Mirmiran, Seyed; Glaspie, Christopher; Li, Shimin; Apelian, Diran; Shyam, Amit; Allen Haynes, J.; Rodriguez, Andres F.

    2018-06-01

    The hot-tearing resistance of multicomponent Al-Cu alloys during permanent mold casting was investigated using a constrained permanent mold in which the load and temperature were measured. The nominal Cu composition was varied from 5 to 8 wt pct. Casting experiments were conducted without adding any grain-refining inoculants. The following variables, which were obtained from the measured load data during casting, were considered to assess the hot-tearing resistance of the Al-Cu multicomponent alloys: "V"-like signature in the load rate variation, load at solidus point, and load rate average over the freezing range. In addition, a hot-tearing criterion based on the variation of the fraction of solid in the late stages of solidification was used. It was found that all criteria considered can accurately predict the alloys with the lowest and highest hot-tear resistance, respectively. It was found that the rate of measured load during casting could be used to indicate substantial hot tearing. However, the load rate variation could not be used to detect when small hot tears were present. Among all the criteria considered, the load at the solidus point shows an excellent agreement with experimentally observed hot-tearing resistance for all but one alloy. The poorly resistant hot-tearing alloys exhibited mainly coarse columnar grains while the most hot-tearing resistant alloys exhibited a much more refined grain microstructure. This is the first study in which good hot-tear resistance is demonstrated for multicomponent Al-Cu alloys with nominal Cu content greater than 7 wt pct.

  16. Effect of Austenite Deformation on the Microstructure Evolution and Grain Refinement Under Accelerated Cooling Conditions

    Science.gov (United States)

    Zhao, H.; Palmiere, E. J.

    2017-07-01

    Although there has been much research regarding the effect of austenite deformation on accelerated cooled microstructures in microalloyed steels, there is still a lack of accurate data on boundary densities and effective grain sizes. Previous results observed from optical micrographs are not accurate enough, because, for displacive transformation products, a substantial part of the boundaries have disorientation angles below 15 deg. Therefore, in this research, a niobium microalloyed steel was used and electron backscattering diffraction mappings were performed on all of the transformed microstructures to obtain accurate results on boundary densities and grain refinement. It was found that with strain rising from 0 to 0.5, a transition from bainitic ferrite to acicular ferrite occurs and the effective grain size reduces from 5.7 to 3.1 μm. When further increasing strain from 0.5 to 0.7, dynamic recrystallization was triggered and postdynamic softening occurred during the accelerated cooling, leading to an inhomogeneous and coarse transformed microstructure. In the entire strain range, the density changes of boundaries with different disorientation angles are distinct, due to different boundary formation mechanisms. Finally, the controversial influence of austenite deformation on effective grain size of low-temperature transformation products was argued to be related to the differences in transformation conditions and final microstructures.

  17. Evolution of grain boundary character distributions in alloy 825 tubes during high temperature annealing: Is grain boundary engineering achieved through recrystallization or grain growth?

    International Nuclear Information System (INIS)

    Bai, Qin; Zhao, Qing; Xia, Shuang; Wang, Baoshun; Zhou, Bangxin; Su, Cheng

    2017-01-01

    Grain boundary engineering (GBE) of nickel-based alloy 825 tubes was carried out with different cold drawing deformations by using a draw-bench on a factory production line and subsequent annealing at various temperatures. The microstructure evolution of alloy 825 during thermal-mechanical processing (TMP) was characterized by means of the electron backscatter diffraction (EBSD) technique to study the TMP effects on the grain boundary network and the evolution of grain boundary character distributions during high temperature annealing. The results showed that the proportion of ∑ 3 n coincidence site lattice (CSL) boundaries of alloy 825 tubes could be increased to > 75% by the TMP of 5% cold drawing and subsequent annealing at 1050 °C for 10 min. The microstructures of the partially recrystallized samples and the fully recrystallized samples suggested that the proportion of low ∑ CSL grain boundaries depended on the annealing time. The frequency of low ∑ CSL grain boundaries increases rapidly with increasing annealing time associating with the formation of large-size highly-twinned grains-cluster microstructure during recrystallization. However, upon further increasing annealing time, the frequency of low ∑ CSL grain boundaries decreased markedly during grain growth. So it is concluded that grain boundary engineering is achieved through recrystallization rather than grain growth. - Highlights: •The grain boundary engineering (GBE) is applicable to 825 tubes. •GBE is achieved through recrystallization rather than grain growth. •The low ∑ CSL grain boundaries in 825 tubes can be increased to > 75%.

  18. The variable potency of TiB{sub 2} nucleant particles in the grain refinement of aluminium by Al-Ti-B additions

    Energy Technology Data Exchange (ETDEWEB)

    Quested, T.E.; Greer, A.L. [Cambridge Univ. (United Kingdom). Dept. of Metallurgy and Materials Science; Cooper, P.S. [London and Scandinavian Metallurgical Co. Ltd., Rotherham (United Kingdom)

    2002-07-01

    The development of Al-Ti-B grain-refiners is outlined. The relationships between nucleant particle potency, number and volume efficiencies, and overall refiner performance are explored. The importance of the particle size distribution is illustrated using hypothetical log-normal distributions in a thermal model for grain refinement which uses a free-growth criterion for grain initiation. In this way the degree of optimization of a current commercial refiner is assessed. (orig.)

  19. Evolution of twinning in extruded AZ31 alloy with bimodal grain structure

    Energy Technology Data Exchange (ETDEWEB)

    Garcés, G., E-mail: ggarces@cenim.csic.es [Department of Physical Metallurgy, National Centre for Metallurgical Research CENIM-CSIC, Av. De Gregorio del Amo 8, 28040 Madrid (Spain); Oñorbe, E. [CIEMAT, Division of Structural Materials, Avenida Complutense, 40, 28040 Madrid (Spain); Gan, W. [German Engineering Materials Science Centre at MLZ, Helmholtz-Zentrum Geesthacht, Lichtebergstr. 1, D-85747 Garching (Germany); Máthis, K. [Department of Physics of Materials, Faculty of Mathematics and Physics, Charles University, KeKarlovu 5, 121 16 Praha 2 (Czech Republic); Tolnai, D. [Institute of Materials Research, Helmholtz-Zentrum Geesthacht, Max-Planck-Str. 1, 21502 Geesthacht (Germany); Horváth, K. [Department of Physics of Materials, Faculty of Mathematics and Physics, Charles University, KeKarlovu 5, 121 16 Praha 2 (Czech Republic); Pérez, P.; Adeva, P. [Department of Physical Metallurgy, National Centre for Metallurgical Research CENIM-CSIC, Av. De Gregorio del Amo 8, 28040 Madrid (Spain)

    2017-04-15

    Twinning in extruded AZ31 alloy with a bimodal grain structure is studied under compression along the extrusion direction. This study has combined in-situ measurements during the compression tests by Synchrotron Radiation Diffraction and Acoustic Emission techniques and the evaluation of the microstructure and texture in post-mortem compression samples deformed at different strains. The microstructure of the alloy is characterized by the coexistence of large areas of fine dynamic recrystallized grains and coarse non-recrystallized grains elongated along extrusion direction. Twinning occurs initially in large elongated grains before the macroscopic yield stress which is controlled by the twinning in equiaxed dynamically recrystallized grains. - Highlights: • The AZ31 extruded at low temperature exhibits a bimodal grains structure. • Twinning takes place before macroscopic yielding in coarse non-DRXed grains. • DRXed grains controls the beginning of plasticity in magnesium alloys with bimodal grain structure.

  20. Multi-channel Spiral Twist Extrusion (MCSTE): A Novel Severe Plastic Deformation Technique for Grain Refinement

    Science.gov (United States)

    El-Garaihy, W. H.; Fouad, D. M.; Salem, H. G.

    2018-04-01

    Multi-channel Spiral Twist Extrusion (MCSTE) is introduced as a novel severe plastic deformation (SPD) technique for producing superior mechanical properties associated with ultrafine grained structure in bulk metals and alloys. The MCSTE design is based on inserting a uniform square cross-sectioned billet within stacked disks that guarantee shear strain accumulation. In an attempt to validate the technique and evaluate its plastic deformation characteristics, a series of experiments were conducted. The influence of the number of MCSTE passes on the mechanical properties and microstructural evolution of AA1100 alloy were investigated. Four passes of MCSTE, at a relatively low twisting angle of 30 deg, resulted in increasing the strength and hardness coupled with retention of ductility. Metallographic observations indicated a significant grain size reduction of 72 pct after 4 passes of MCSTE compared with the as-received (AR) condition. Moreover, the structural uniformity increased with the number of passes, which was reflected in the hardness distribution from the peripheries to the center of the extrudates. The current study showed that the MCSTE technique could be an effective, adaptable SPD die design with a promising potential for industrial applications compared to its counterparts.

  1. Influence of grain structure on the deformation mechanism in martensitic shear reversion-induced Fe-16Cr-10Ni model austenitic alloy with low interstitial content: Coarse-grained versus nano-grained/ultrafine-grained structure

    Energy Technology Data Exchange (ETDEWEB)

    Challa, V.S.A. [Laboratory for Excellence in Advanced Steel Research, Department of Metallurgical, Materials Engineering, and Biomedical Engineering, University of Texas at El Paso, El Paso, TX 79968 (United States); Misra, R.D.K., E-mail: dmisra2@utep.edu [Laboratory for Excellence in Advanced Steel Research, Department of Metallurgical, Materials Engineering, and Biomedical Engineering, University of Texas at El Paso, El Paso, TX 79968 (United States); Somani, M.C. [Center for Advanced Steels Research, The University of Oulu, P.O. Box 4200, 90014 Oulu (Finland); Wang, Z.D. [State Key Laboratory for Rolling and Automation, Northeastern University, 3-11 Wenhua Road, Shenyang 110819 (China)

    2016-04-20

    Nanograined/ultrafine-grained (NG/UFG) materials characterized by high strength-high ductility combination are excellent vehicles to obtain an unambiguous understanding of deformation mechanisms vis-à-vis their coarse-grained counterparts. In this context, the innovative concept of phase reversion-induced NG/UFG structure enabled achieving high strength besides comparable ductility, for instance, in metastable austenitic stainless steels. In the phase reversion process, severe deformation of austenite at room temperature (typically ~60–80%) transforms face-centered cubic austenite (γ) to body centered cubic martensite (α′). Upon annealing, martensite reverts to austenite leading to extensive grain refinement. The objective of the present study to fundamentally understand the deformation mechanisms in NG/UFG structure in relation to that of the coarse-grained (CG) structure was accomplished by combining depth-sensing nanoscale experiments on an Fe-16Cr-10Ni model austenitic alloy conducted at different strain rates, followed by the study of structural evolution in the deformed zone using transmission electron microscopy (TEM). In the high strength NG/UFG steel (YS~585 MPa), stacking faults and nanotwins contributed to the enhanced ductility (El~35%), while in the case of low strength (YS~260 MPa) coarse-grained (CG) counterpart, ductility was also high (El~40%), but chiefly due to strain-induced martensite, which points to a clear case of grain size effect (and the corresponding level of strength). The distinct change in the deformation mechanism from stacking faults and twinning-induced plasticity (TWIP) in the NG structure to transformation-induced plasticity (TRIP) in the CG structure is elucidated in terms of austenite stability-strain energy relationship. The insights on the relationship between grain structure (and strength) and deformation mechanisms are envisaged to be important in providing a new direction for the futuristic design of high strength

  2. Austenite Grain Growth Behavior of AISI 4140 Alloy Steel

    Directory of Open Access Journals (Sweden)

    Lin Wang

    2013-01-01

    Full Text Available AISI 4140 alloy steel is widely applied in the manufacture of various parts such as gears, rams, and spindles due to its good performance of strength, toughness, and wear resistance. The former researches most focused on its deformation and recrystallization behaviors under high temperature. However, the evolution laws of austenite grain growth were rarely studied. This behavior also plays an important role in the mechanical properties of parts made of this steel. In this study, samples are heated to a certain temperature of 1073 K, 1173 K, 1273 K, and 1373 K at a heating rate of 5 K per second and hold for different times of 0 s, 120 s, 240 s, 360 s, and 480 s before being quenched with water. The experimental results suggest that the austenite grains enlarge with increasing temperature and holding time. A mathematical model and an application developed in Matlab environment are established on the basis of previous works and experimental results to predict austenite grains size in hot deformation processes. The predicted results are in good agreement with experimental results which indicates that the model and the application are reliable.

  3. Grain size refinement in nanocrystalline Hitperm-type glass-coated microwires

    International Nuclear Information System (INIS)

    Talaat, A.; Val, J.J. del; Zhukova, V.; Ipatov, M.; Klein, P.; Varga, R.; González, J.; Churyukanova, M.; Zhukov, A.

    2016-01-01

    We present a new-Fe 38.5 Co 38.5 B 18 Mo 4 Cu 1 Hitperm glass-coated microwires obtained by Taylor-Ulitovsky technique with nanocrystalline structure consisting of about 23 nm of BCC α-FeCo and an amorphous precursors in as-prepared samples. Annealing resulted in a considerable decrease of such nano-grains down to (11 nm). Obtained results are discussed in terms of the stress diffusion of limited crystalline growth and the chemical composition. Rectangular hysteresis loops have been observed on all annealed samples that are necessary conditions to obtain fast domain wall propagation. An enhancement of the domain wall velocity as well as mobility after annealing has been obtained due to the structural relaxation of such grains with positive magnetostriction. These structure benefits found in the nanocrystalline Hitperm glass-coated microwires are promising for developing optimal magnetic properties. - Highlights: • Grains size refinement upon annealing. • Enhancement of the domain wall velocity as well as mobility after annealing. • Nanocrystalline structure in as-prepared microwires.

  4. The critical effect of Fe on the grain refinement of aluminium via Al-5Ti-1B addition

    International Nuclear Information System (INIS)

    Zhang, Y; Ma, N

    2016-01-01

    The influence of Fe on the nucleation potency of TiB 2 particles was investigated by employing grain refinement of high purity aluminium in this study. Experiment results showed that without Fe, high purity aluminium cannot be refined by 0.8wt.% addition of Al-5Ti-1B. However, high purity aluminium containing 0.08wt.% Fe can be refined effectively by 0.2wt.% addition of Al-5Ti-1B, its grain size was about 206µm in diameter. Fine equiaxed grains of about 153µm in diameter can be obtained for high purity aluminium containing 0.08wt.% Fe and 0.006wt.% Ti. Grain refinement mechanism should include nucleation and dendrite remelting and multiplication. Both nucleation and dendrite remelting and multiplication played essential role on the grain refinement of aluminium. The effect of Fe was linked to increase active nuclei by segregation on TiB 2 surface and then to promote nucleation of α-Al. The performance of Ti was to enhance the dendrite remelting and multiplication by forming small conglomeration zones of Ti atoms concentrated around TiB 2 particles. (paper)

  5. Analysis of Strengthening Mechanisms in an Artificially Aged Ultrafine Grain 6061 Aluminum Alloy

    Directory of Open Access Journals (Sweden)

    Mohammad Reza Rezaei

    2017-12-01

    Full Text Available The current study adopted a quantitative approach to investigating the mechanical properties, and their relationship to the microstructural features, of precipitation-strengthened 6061 aluminum alloy processed through accumulative roll bonding (ARB and aging heat treatment.  To serve this purpose, the contributions of different strengthening mechanisms including grain refinement, precipitation, dislocation and solid-solution strengthening to the yield strength of five-cycle ARB samples processed under pre-aged (ARBed and aged (ARBed+Aged conditions were examined and compared. Microstructural characterizations were performed on the samples through the transmission electron microscope (TEM and X-ray diffraction (XRD. Also, the mechanical properties of the samples were investigated through the tensile test. The obtained results showed that an equiaxed ultrafine grain structure with nano-sized precipitates was created in the both ARBed and ARBed+Aged samples. The grain refinement was the predominant strengthening mechanism which was estimated to contribute 151 and 226 MPa to the ARBed and ARBed+Aged samples, respectively, while the dislocation and Orowan strengthening mechanisms were ranked second with regard to their contributions to the ARBed and ARBed+Aged samples, respectively. The overall yield strength, calculated through the root mean square summation method, was found to be in good agreement with the experimentally determined yield strength. It was also found that the presence of non-shearable precipitates, which interfered with the movement of the dislocations, would be effective for the simultaneous improvement of the strength and ductility of the ARBed+Agedsample .

  6. Segregation of solute elements at grain boundaries in an ultrafine grained Al-Zn-Mg-Cu alloy

    International Nuclear Information System (INIS)

    Sha, Gang; Yao, Lan; Liao, Xiaozhou; Ringer, Simon P.; Chao Duan, Zhi; Langdon, Terence G.

    2011-01-01

    The solute segregation at grain boundaries (GBs) of an ultrafine grained (UFG) Al-Zn-Mg-Cu alloy processed by equal-channel angular pressing (ECAP) at 200 o C was characterised using three-dimensional atom probe. Mg and Cu segregate strongly to the grain boundaries. In contrast, Zn does not always show clear segregation and may even show depletion near the grain boundaries. Trace element Si selectively segregates at some GBs. An increase in the number of ECAP passes leads to a decrease in the grain size but an increase in solute segregation at the boundaries. The significant segregation of alloying elements at the boundaries of ultrafine-grained alloys implies that less solutes will be available in the matrix for precipitation with a decrease in the average grain size. -- Research Highlights: → Atom probe tomography has been employed successfully to reveal unique segregation of solutes at ultrafine grained material. → Mg and Cu elements segregated strongly at the grain boundary of an ultrafine grained Al-Zn-Mg-Cu alloy processed by 4-pass and 8-pass ECAP at 200 o C. Zn frequently depleted at GBs with a Zn depletion region of 7-15 nm in width on one or both sides of the GBs. Only a small fraction (3/13) of GBs were observed with a low level of Zn segregation where the combined Mg and Cu excess is over 3.1 atom/nm 2 . Si appeared selectively segregated at some of the GBs. → The increase in number of ECAP passes from 4 to 8 correlated with the increase in mean level segregation of Mg and Cu for both solute excess and peak concentration. → The change of plane normal of a grain boundary within 30 o only leads to a slight change in the solute segregation level.

  7. Refining The Grain: Using Resident-Based Walkability Audits To Better Understand Walkable Urban Form.

    Science.gov (United States)

    Schlossberg, Marc; Johnson-Shelton, Deb; Evers, Cody; Moreno, Geraldine

    Researchers use measures of street connectivity to assess neighborhood walkability and many studies show a relationship between neighborhood design and walking activity. Yet, the core of those connectivity measures are based on constructs designed for analyzing automobile mobility - the street network - not pedestrian movement. This paper examines the effect of a finer grained characterization of street connectivity and illustrates the idea using parent ratings of street and intersection walkability for children throughout a suburban school district in Oregon. Several policy and practice recommendations are presented, including a discussion that extends Michael Southworth's (1993; 2005) foundational representation of streets and the walkable city using a refined, more pedestrian-centered approach to visualizing connectivity and walkable urban form.

  8. Effect of Melt Convection and Solid Transport on Macrosegregation and Grain Structure in Equiaxed Al-Cu Alloys

    Science.gov (United States)

    Rerko, Rodney S.; deGroh, Henry C., III; Beckermann, Christoph; Gray, Hugh R. (Technical Monitor)

    2002-01-01

    Macrosegregation in metal casting can be caused by thermal and solutal melt convection, and the transport of unattached solid crystals. These free grains can be a result of, for example, nucleation in the bulk liquid or dendrite fragmentation. In an effort to develop a comprehensive numerical model for the casting of alloys, an experimental study has been conducted to generate benchmark data with which such a solidification model could be tested. The specific goal of the experiments was to examine equiaxed solidification in situations where sinking of grains is (and is not) expected. The objectives were: 1) experimentally study the effects of solid transport and thermosolutal convection on macrosegregation and grain size distribution patterns; and 2) provide a complete set of controlled thermal boundary conditions, temperature data, segregation data, and grain size data, to validate numerical codes. The alloys used were Al-1 wt. pct. Cu, and Al-10 wt. pct. Cu with various amounts of the grain refiner TiB2 added. Cylindrical samples were either cooled from the top, or the bottom. Several trends in the data stand out. In attempting to model these experiments, concentrating on experiments that show clear trends or differences is recommended.

  9. Modeling of grain boundary stresses in Alloy 600

    Energy Technology Data Exchange (ETDEWEB)

    Kozaczek, K.J. [Oak Ridge National Lab., TN (United States); Sinharoy, A.; Ruud, C.O. [Pennsylvania State Univ., University Park, PA (United States); Mcllree, A.R. [Electric Power Research Inst., Palo Alto, CA (United States)

    1995-04-01

    Corrosive environments combined with high stress levels and susceptible microstructures can cause intergranular stress corrosion cracking (IGSCC) of Alloy 600 components on both primary and secondary sides of pressurized water reactors. One factor affecting the IGSCC is intergranular carbide precipitation controlled by heat treatment of Alloy 600. This study is concerned with analysis of elastic stress fields in vicinity of M{sub 7}C{sub 3} and M{sub 23}C{sub 6} carbides precipitated in the matrix and at a grain boundary triple point. The local stress concentration which can lead to IGSCC initiation was studied using a two-dimensional finite element model. The intergranular precipitates are more effective stress raisers than the intragranular precipitates. The combination of the elastic property mismatch and the precipitate shape can result in a local stress field substantially different than the macroscopic stress. The maximum local stresses in the vicinity of the intergranular precipitate were almost twice as high as the applied stress.

  10. Thermodynamics of grain boundary premelting in alloys. II. Atomistic simulation

    International Nuclear Information System (INIS)

    Williams, P.L.; Mishin, Y.

    2009-01-01

    We apply the semi-grand-canonical Monte Carlo method with an embedded-atom potential to study grain boundary (GB) premelting in Cu-rich Cu-Ag alloys. The Σ5 GB chosen for this study becomes increasingly disordered near the solidus line while its local chemical composition approaches the liquidus composition at the same temperature. This behavior indicates the formation of a thin layer of the liquid phase in the GB when the grain composition approaches the solidus. The thickness of the liquid layer remains finite and the GB can be overheated/oversaturated to metastable states slightly above the solidus. The premelting behavior found by the simulations is qualitatively consistent with the phase-field model of the same binary system presented in Part I of this work [Mishin Y, Boettinger WJ, Warren JA, McFadden GB. Acta Mater, in press]. Although this agreement is encouraging, we discuss several problems arising when atomistic simulations are compared with phase-field modeling.

  11. The growth mechanism of grain boundary carbide in Alloy 690

    International Nuclear Information System (INIS)

    Li, Hui; Xia, Shuang; Zhou, Bangxin; Peng, Jianchao

    2013-01-01

    The growth mechanism of grain boundary M 23 C 6 carbides in nickel base Alloy 690 after aging at 715 °C was investigated by high resolution transmission electron microscopy. The grain boundary carbides have coherent orientation relationship with only one side of the matrix. The incoherent phase interface between M 23 C 6 and matrix was curved, and did not lie on any specific crystal plane. The M 23 C 6 carbide transforms from the matrix phase directly at the incoherent interface. The flat coherent phase interface generally lies on low index crystal planes, such as (011) and (111) planes. The M 23 C 6 carbide transforms from a transition phase found at curved coherent phase interface. The transition phase has a complex hexagonal crystal structure, and has coherent orientation relationship with matrix and M 23 C 6 : (111) matrix //(0001) transition //(111) carbide , ¯ > matrix // ¯ 10> transition // ¯ > carbide . The crystal lattice constants of transition phase are c transition =√(3)×a matrix and a transition =√(6)/2×a matrix . Based on the experimental results, the growth mechanism of M 23 C 6 and the formation mechanism of transition phase are discussed. - Highlights: • A transition phase was observed at the coherent interfaces of M 23 C 6 and matrix. • The transition phase has hexagonal structure, and is coherent with matrix and M 23 C 6 . • The M 23 C 6 transforms from the matrix directly at the incoherent phase interface

  12. Atomic scale study of grain boundary segregation before carbide nucleation in Ni-Cr-Fe Alloys

    Science.gov (United States)

    Li, Hui; Xia, Shuang; Liu, Wenqing; Liu, Tingguang; Zhou, Bangxin

    2013-08-01

    Three dimensional chemical information concerning grain boundary segregation before carbide nucleation was characterized by atom probe tomography in two Ni-Cr-Fe alloys which were aged at 500 °C for 0.5 h after homogenizing treatment. B, C and Si atoms segregation at grain boundary in Alloy 690 was observed. B, C, N and P atoms segregation at grain boundary in 304 austenitic stainless steel was observed. C atoms co-segregation with Cr atoms at the grain boundaries both in Alloy 690 and 304 austenitic stainless steel was found, and its effect on the carbide nucleation was discussed. The amount of each segregated element at grain boundaries in the two Ni-Cr-Fe alloys were analyzed quantitatively. Comparison of the grain boundary segregation features of the two Ni-Cr-Fe alloys were carried out based on the experimental results. The impurity and solute atoms segregate inhomogeneously in the same grain boundary both in 304 SS and Alloy 690. The grain boundary segregation tendencies (Sav) are B (11.8 ± 1.4) > P (5.4 ± 1.4) > N (4.7 ± 0.3) > C (3.7 ± 0.4) in 304 SS, and B (6.9 ± 0.9) > C (6.7 ± 0.4) > Si (1.5 ± 0.2) in Alloy 690. Cr atoms may co-segregate with C atoms at grain boundaries before carbide nucleation at the grain boundaries both in 304 SS and Alloy 690. Ni atoms generally deplete at grain boundary both in 304 SS and Alloy 690. The literature shows that the Ni atoms may co-segregate with P atoms at grain boundaries [28], but the P atoms segregation do not leads to Ni segregation in the current study. In the current study, Fe atoms may segregate or deplete at grain boundary in Alloy 690. But Fe atoms generally deplete at grain boundary in 304 SS. B atoms have the strongest grain boundary segregation tendency both in 304 SS and Alloy 690. The grain boundary segregation tendency and Gibbs free energy of B in 304 SS is higher than in Alloy 690. C atoms are easy to segregate at grain boundaries both in 304 SS and Alloy 690. The grain boundary segregation

  13. Vacuum-induction melting, refining, and casting of uranium and its alloys

    Energy Technology Data Exchange (ETDEWEB)

    Jackson, R J

    1989-10-11

    The vacuum-induction melting (VIM), refining, and casting of uranium and its alloys are discussed. Emphasis is placed on historical development, VIM equipment, crucible and mold design, furnace atmospheres, melting parameters, impurity pickup, ingot quality, and economics. The VIM procedures used to produce high-purity, high-quality sound ingots at the US Department of Energy Rocky Flats Plant are discussed in detail.

  14. Atomic scale study of grain boundary segregation before carbide nucleation in Ni–Cr–Fe Alloys

    Energy Technology Data Exchange (ETDEWEB)

    Li, Hui, E-mail: huili@shu.edu.cn [Key Laboratory for Microstructures, Shanghai University, Shanghai 200444 (China); Institute of Materials, Shanghai University, Shanghai 200072 (China); Xia, Shuang [Institute of Materials, Shanghai University, Shanghai 200072 (China); Liu, Wenqing [Key Laboratory for Microstructures, Shanghai University, Shanghai 200444 (China); Liu, Tingguang; Zhou, Bangxin [Institute of Materials, Shanghai University, Shanghai 200072 (China)

    2013-08-15

    Highlights: • Impurities segregated at grain boundaries were observed by atom probe tomography. • The comparison of segregation features in two Ni–Cr–Fe alloys was studied by APT. • C and Cr atoms co-segregated at grain boundaries before carbide precipitation. -- Abstract: Three dimensional chemical information concerning grain boundary segregation before carbide nucleation was characterized by atom probe tomography in two Ni–Cr–Fe alloys which were aged at 500 °C for 0.5 h after homogenizing treatment. B, C and Si atoms segregation at grain boundary in Alloy 690 was observed. B, C, N and P atoms segregation at grain boundary in 304 austenitic stainless steel was observed. C atoms co-segregation with Cr atoms at the grain boundaries both in Alloy 690 and 304 austenitic stainless steel was found, and its effect on the carbide nucleation was discussed. The amount of each segregated element at grain boundaries in the two Ni–Cr–Fe alloys were analyzed quantitatively. Comparison of the grain boundary segregation features of the two Ni–Cr–Fe alloys were carried out based on the experimental results.

  15. Influence of grain structure on quench sensitivity relative to localized corrosion of high strength aluminum alloy

    Energy Technology Data Exchange (ETDEWEB)

    Liu, ShengDan, E-mail: csuliusd@163.com [School of Materials Science and Engineering, Central South University, Changsha 410083 (China); Key Laboratory of Nonferrous Metal Materials Science and Engineering, Ministry of Education, Changsha 410083 (China); Li, ChengBo [Light Alloy Research Institute, Central South University, Changsha 410083 (China); Deng, YunLai; Zhang, XinMing [School of Materials Science and Engineering, Central South University, Changsha 410083 (China); Key Laboratory of Nonferrous Metal Materials Science and Engineering, Ministry of Education, Changsha 410083 (China)

    2015-11-01

    The influence of grain structure on quench sensitivity relative to localized corrosion of high strength aluminum alloy 7055 was investigated by electrochemical test, accelerated exfoliation corrosion test, optical microscopy (OM), scanning electron microscopy (SEM), transmission electron microscopy (TEM) and scanning transmission electron microscopy (STEM). The decrease of quench rate led to lower corrosion resistance of both the homogenized and solution heat treated (HS) alloy with equiaxed grains and the hot-rolled and solution heat treated (HRS) alloy with elongated grains, but there was a higher increment in corrosion depth and corrosion current density and a higher decrement in corrosion potential for the latter alloy, which therefore exhibited higher quench sensitivity. It is because in this alloy the larger amount of (sub) grain boundaries led to a higher increment in the amount of quench-induced η phase and precipitates free zone at (sub) grain boundaries with the decrease of quench rate, and there was a larger increment in the content of Zn, Mg and Cu in the η phase at grain boundaries due to slow quenching. The presence of subgrain boundaries in the HRS alloy tended to increase corrosion resistance at high quench rates higher than about 630 °C/min but decrease it at lower quench rates. - Highlights: • (Sub)Grain boundaries increase quench sensitivity relative to localized corrosion. • Subgrain boundaries decrease corrosion resistance below quench rate of 630 °C/min. • More (sub) grain boundaries leads to more GBPs and PFZ with decreasing quench rate.

  16. On the orientation dependent grain boundary migration in an Fe-6at.%Si alloy

    International Nuclear Information System (INIS)

    Lejcek, P.; Adamek, J.

    1995-01-01

    The [100]symmetrical tilt grain boundaries in an Fe-6at.%Si alloy were found to exhibit as pronounced anisotropy of activation enthalpy of migration characterized by its high values for special boundaries as compared to general ones. This rather surprising posing three main contributions to the migration enthalpy: intrinsic migration enthalpy, migration enthalpy resulting from grain boundary segregation, and migration enthalpy resulting from alloy mixing. It is shown that the differences in migration enthalpy of special and general grain boundaries in a concentrated alloy reflect the prevailing character of the intrinsic migration enthalpy over the weakened segregation effects. (orig.)

  17. Micromechanisms of grain refinement during extrusion of Mg-0.3 at.% Al at low homologous temperature

    Czech Academy of Sciences Publication Activity Database

    Jäger, Aleš; Gärtnerová, Viera; Mukai, T.

    2014-01-01

    Roč. 93, Jul (2014), s. 102-109 ISSN 1044-5803 R&D Projects: GA ČR GBP108/12/G043 Institutional support: RVO:68378271 Keywords : magnesium * extrusion * dynamic recrystallization * EBSD * grain refinement * bimodal structure Subject RIV: BM - Solid Matter Physics ; Magnetism Impact factor: 1.845, year: 2014

  18. Grain boundary engineering to control the discontinuous precipitation in multicomponent U10Mo alloy

    Energy Technology Data Exchange (ETDEWEB)

    Devaraj, Arun; Kovarik, Libor; Kautz, Elizabeth; Arey, Bruce; Jana, Saumyadeep; Lavender, Curt; Joshi, Vineet

    2018-06-01

    Grain boundaries in metallic alloys often play a crucial role, not only in determining the mechanical properties or thermal stability of alloys, but also in dictating the phase transformation kinetics during thermomechanical processing. We demonstrate that locally stabilized structure and compositional segregation at grain boundaries—“grain boundary complexions”—in a complex multicomponent alloy can be modified to influence the kinetics of cellular transformation during subsequent thermomechanical processing. Using aberration-corrected scanning transmission electron microscopy and atom probe tomography analysis of a metallic nuclear fuel highly relevant to worldwide nuclear non-proliferation efforts —uranium-10 wt% molybdenum (U-10Mo) alloy, new evidence for the existence of grain boundary complexion is provided. We then modified the concentration of impurities dissolved in Υ-UMo grain interiors and/or segregated to Υ-UMo grain boundaries by changing the homogenization treatment, and these effects were used used to retard the kinetics of cellular transformation during subsequent sub-eutectoid annealing in this U-10-Mo alloy during sub-eutectoid annealing. Thus, this work provided insights on tailoring the final microstructure of the U-10Mo alloy, which can potentially improve the irradiation performance of this important class of alloy fuels.

  19. Preparation of bimodal grain size 7075 aviation aluminum alloys and their corrosion properties

    Directory of Open Access Journals (Sweden)

    Wenming TIAN

    2017-10-01

    Full Text Available The bimodal grain size metals show improved strength and ductility compared to traditional metals; however, their corrosion properties are unknown. In order to evaluate the corrosion properties of these metals, the bimodal grain size 7075 aviation aluminum alloys containing different ratios of coarse (100 μm in diameter and fine (10 μm in diameter grains were prepared by spark plasma sintering (SPS. The effects of grain size as well as the mixture degree of coarse and fine grains on general corrosion were estimated by immersion tests, electrochemical measurements and complementary techniques such as scanning electron microscope (SEM and transmission electron microscope-energy disperse spectroscopy (TEM-EDS. The results show that, compared to fine grains, the coarse grains have a faster dissolution rate in acidic NaCl solution due to the bigger size, higher alloying elements content and larger area fraction of second phases in them. In coarse grains, the hydrogen ions have a faster reduction rate on cathodic second phases, therefore promoting the corrosion propagation. The mixture of coarse and fine grains also increases the electrochemical heterogeneity of alloys in micro-scale, and thus the increased mixture degree of these grains in metal matrix accelerates the corrosion rate of alloys in acidic NaCl solution.

  20. Microstructural response and grain refinement mechanism of commercially pure titanium subjected to multiple laser shock peening impacts

    International Nuclear Information System (INIS)

    Lu, J.Z.; Wu, L.J.; Sun, G.F.; Luo, K.Y.; Zhang, Y.K.; Cai, J.; Cui, C.Y.; Luo, X.M.

    2017-01-01

    The microstructural response and grain subdivision process in commercially pure (CP) titanium subjected to multiple laser shock peening (LSP) impacts were investigated by means of optical microscopy (OM), scanning electron microscopy (SEM) and transmission electron microscopy (TEM) observations. The micro-hardness curves as a function of the impact time were also determined. The deformation-induced grain refinement mechanism of the close-packed hexagonal (hcp) material by laser shock wave was subsequently analyzed. Experimental results showed that uniform equiaxed grains with an average size of less than 50 nm were generated due to the ultra-high plastic strain induced by multiple LSP impacts. Special attention was paid to four types of novel deformation-induced microstructural features, including a layered slip band in the tension deformation zone, and inverse-transformation martensite, micro-twin grating and micro-twin collision in the compression deformation zone. Furthermore, the grain refinement mechanism in the near-surface layer of CP titanium subjected to multiple LSP impacts contains two types of simultaneous subdivision modes: multi-directional mechanical twin (MT)-MT intersections at (sub)micrometer scale, and the intersection between longitudinal secondary MTs and transverse dislocation walls at nanometer scale. In addition, both grain refinement (nanocrystallization) and the existence of a small amount of inverse-transformation martensite induced by multiple LSP impacts contribute to an increase in the micro-hardness of the near-surface layer.

  1. Influence of microstructure on grain boundary sliding of alloys 600 and 690

    International Nuclear Information System (INIS)

    Kergaravat, J.F.; Guetaz, L.; Baillin, X.; Robert, G.

    1995-01-01

    The influence of deformation and damage mechanisms, and more especially of the grain boundary sliding effect, on the stress corrosion of nickel base alloys used in nuclear industry (exchanger tubes), has been experimentally examined. The grain boundary sliding effect has been measured at 500 C and 320 C on several samples of alloy 690 and 600 (in the mill annealed and mill annealed heat treated conditions). (author). 4 figs., 1 tab

  2. Influence of grain size on the extraordinary Hall effect in magnetic granular alloys

    International Nuclear Information System (INIS)

    Granovsky, Alexander B.; Kalitsov, Alan V.; Khanikaev, Alexander B.; Kioussis, Nicholas

    2003-01-01

    A quantum statistical theory of the influence of grain size on the residual extraordinary Hall effect (EHE) in magnetic metal-insulator granular alloys is presented. It is shown that under certain conditions the quasi-classical size-effect (QSE) can lead to similar behaviors of EHE in metal-metal and metal-insulator alloys. The possible dependences of EHE coefficient on the grain size and the role of the QSE in the giant EHE in nanocomposites are discussed

  3. Influence of grain size on the extraordinary Hall effect in magnetic granular alloys

    Energy Technology Data Exchange (ETDEWEB)

    Granovsky, Alexander B. E-mail: granov@magn.ru; Kalitsov, Alan V.; Khanikaev, Alexander B.; Kioussis, Nicholas

    2003-03-01

    A quantum statistical theory of the influence of grain size on the residual extraordinary Hall effect (EHE) in magnetic metal-insulator granular alloys is presented. It is shown that under certain conditions the quasi-classical size-effect (QSE) can lead to similar behaviors of EHE in metal-metal and metal-insulator alloys. The possible dependences of EHE coefficient on the grain size and the role of the QSE in the giant EHE in nanocomposites are discussed.

  4. Grain Refinement by Authigenic Inoculation Inherited from the Medium-Range Order Structure of Ni-Cr-W Superalloy

    Science.gov (United States)

    Gao, Zhongtang; Hu, Rui; Guo, Wei; Zhang, Chuanwei

    2018-05-01

    The combination of liquidus casting and thermal control solidification furnace was applied to obtain a fine-grained ingot. A rapid quenching method and x-ray diffraction measurement were used to investigate the effect of authigenic inoculation on grain refinement. The structure factor S( Q) of liquid Ni -Cr-W superalloy at 1400 °C (Liquidus temperature) and bright-field image of the microstructures quenched from 1400 °C have been measured by the high-temperature x-ray diffractometer and the transmission electron microscopy (TEM), respectively. The results show that a pre-peak exists on a S( Q) curve at the liquidus temperature. The clusters of atom in rapidly quenched microstructures obtained by isothermal heat treatment at 1400 °C were studied using TEM. Meanwhile, the effect of isothermal different temperatures on rapidly quenched microstructures was studied. The results also show that there are only the globular, equiaxed grains distributed in the solidification structure. These particles are inherited from the medium-range order structure, which is beneficial for grain refinement. The normalized work-hardening rate-strain curve indicates the work-hardening rate of fine grain is higher than that of conventional grain at the same temperature and the same deformation.

  5. Influence of Al content on the corrosion resistance of micro-alloyed hot rolled steel as a function of grain size

    Science.gov (United States)

    Qaban, Abdullah; Naher, Sumsun

    2018-05-01

    High-strength low-alloy steel (HSLA) has been widely used in many applications involving automobiles, aerospace, construction, and oil and gas pipelines due to their enhanced mechanical and chemical properties. One of the most critical elements used to improve these properties is Aluminium. This work will explore the effect of Al content on the corrosion behaviour of hot rolled high-strength low-alloy steel as a function of grain size. The method of investigation employed was weight loss technique. It was obvious that the increase in Al content enhanced corrosion resistance through refinement of grain size obtained through AlN precipitation by pinning grain boundaries and hindering their growth during solidification which was found to be beneficial in reducing corrosion rate.

  6. Ultrafine-grained magnesium–lithium alloy processed by high-pressure torsion: Low-temperature superplasticity and potential for hydroforming

    Energy Technology Data Exchange (ETDEWEB)

    Matsunoshita, Hirotaka [Department of Materials Science and Engineering, Faculty of Engineering, Kyushu University, Fukuoka 819-0395 (Japan); Edalati, Kaveh, E-mail: kaveh.edalati@zaiko6.zaiko.kyushu-u.ac.jp [Department of Materials Science and Engineering, Faculty of Engineering, Kyushu University, Fukuoka 819-0395 (Japan); WPI, International Institute for Carbon-Neutral Energy Research (WPI-I2CNER), Kyushu University, Fukuoka 819-0395 (Japan); Furui, Mitsuaki [Graduate School of Science and Engineering for Research, University of Toyama, Toyama 930-8555 (Japan); Horita, Zenji [Department of Materials Science and Engineering, Faculty of Engineering, Kyushu University, Fukuoka 819-0395 (Japan); WPI, International Institute for Carbon-Neutral Energy Research (WPI-I2CNER), Kyushu University, Fukuoka 819-0395 (Japan)

    2015-07-29

    A Mg–Li alloy with 8 wt% Li was processed by severe plastic deformation (SPD) through the process of high-pressure torsion (HPT) to achieve ultrafine grains with an average grain size of ~500 nm. Tensile testing with an initial strain rate of 10{sup −3} s{sup −1} showed that the alloy exhibited superplasticity at a temperature of 323 K or higher. Tensile testing in boiling water confirmed that the specimens were elongated to 350–480% at 373 K under the initial strain rates of 10{sup −3} s{sup −1} to {sup 1}0{sup −2} s{sup −1} with a strain rate sensitivity of ~0.3. The current study suggests that not only superplastic forming but also superplastic hydroforming should be feasible after the grain refinement using the HPT method.

  7. Ultrafine-grained magnesium–lithium alloy processed by high-pressure torsion: Low-temperature superplasticity and potential for hydroforming

    International Nuclear Information System (INIS)

    Matsunoshita, Hirotaka; Edalati, Kaveh; Furui, Mitsuaki; Horita, Zenji

    2015-01-01

    A Mg–Li alloy with 8 wt% Li was processed by severe plastic deformation (SPD) through the process of high-pressure torsion (HPT) to achieve ultrafine grains with an average grain size of ~500 nm. Tensile testing with an initial strain rate of 10 −3 s −1 showed that the alloy exhibited superplasticity at a temperature of 323 K or higher. Tensile testing in boiling water confirmed that the specimens were elongated to 350–480% at 373 K under the initial strain rates of 10 −3 s −1 to 1 0 −2 s −1 with a strain rate sensitivity of ~0.3. The current study suggests that not only superplastic forming but also superplastic hydroforming should be feasible after the grain refinement using the HPT method

  8. Microstructure, microtexture and precipitation in the ultrafine-grained surface layer of an Al-Zn-Mg-Cu alloy processed by sliding friction treatment

    Energy Technology Data Exchange (ETDEWEB)

    Chen, Yanxia [State Key Laboratory of Solidification Processing, Northwestern Polytechnical University, Xi' an 710072 (China); Yang, Yanqing, E-mail: yqyang@nwpu.edu.cn [State Key Laboratory of Solidification Processing, Northwestern Polytechnical University, Xi' an 710072 (China); Feng, Zongqiang [College of Materials Science and Engineering, Chongqing University, Chongqing 400044 (China); Zhao, Guangming; Huang, Bin; Luo, Xian [State Key Laboratory of Solidification Processing, Northwestern Polytechnical University, Xi' an 710072 (China); Zhang, Yusheng; Zhang, Wei [Northwest Institute for Nonferrous Metal Research, Xi' an 710016 (China)

    2017-01-15

    Precipitate redistribution and texture evolution are usually two concurrent aspects accompanying grain refinement induced by various surface treatment. However, the detailed precipitate redistribution characteristics and process, as well as crystallographic texture in the surface refined grain layer, are still far from full understanding. In this study, we focused on the microstructural and crystallographic features of the sliding friction treatment (SFT) induced surface deformation layer in a 7050 aluminum alloy. With the combination of transmission electron microscopy (TEM) and high angle angular dark field scanning TEM (HAADF-STEM) observations, a surface ultrafine grain (UFG) layer composed of both equiaxed and lamellar ultrafine grains and decorated by high density of coarse grain boundary precipitates (GBPs) were revealed. Further precession electron diffraction (PED) assisted orientation mapping unraveled that high angle grain boundaries rather than low angle grain boundaries are the most favorable nucleation sites for GBPs. The prominent precipitate redistribution can be divided into three successive and interrelated stages, i.e. the mechanically induced precipitate dissolution, solute diffusion and reprecipitation. The quantitative prediction based on pipe diffusion along dislocations and grain boundary diffusion proved the distribution feasibility of GBPs around UFGs. Based on PED and electron backscatter diffraction (EBSD) analyses, the crystallographic texture of the surface UFG layer was identified as a shear texture composed of major rotated cube texture (001) 〈110〉 and minor (111) 〈112〉, while that of the adjoining lamellar coarse grained matrix was pure brass. The SFT induced surface severe shear deformation is responsible for texture evolution. - Highlights: •The surface ultrafine grain layer in a 7050 aluminum alloy was focused. •Precipitate redistribution and texture evolution were discussed. •The quantitative prediction proved the

  9. The mechanical behavior of metal alloys with grain size distribution in a wide range of strain rates

    Science.gov (United States)

    Skripnyak, V. A.; Skripnyak, V. V.; Skripnyak, E. G.

    2017-12-01

    The paper discusses a multiscale simulation approach for the construction of grain structure of metals and alloys, providing high tensile strength with ductility. This work compares the mechanical behavior of light alloys and the influence of the grain size distribution in a wide range of strain rates. The influence of the grain size distribution on the inelastic deformation and fracture of aluminium and magnesium alloys is investigated by computer simulations in a wide range of strain rates. It is shown that the yield stress depends on the logarithm of the normalized strain rate for light alloys with a bimodal grain distribution and coarse-grained structure.

  10. Effect of grain refinement by severe plastic deformation on the next-neighbor misorientation distribution

    International Nuclear Information System (INIS)

    Toth, L.S.; Beausir, B.; Gu, C.F.; Estrin, Y.; Scheerbaum, N.; Davies, C.H.J.

    2010-01-01

    Next-neighbor misorientation distributions (NNMD) in severely deformed polycrystalline materials are commonly measured by orientation imaging. A procedure is proposed which enables the separation of NNMD of ultrafine-grained materials into two parts: the distribution of misorientations between newly emerged grains within the original ('parent') grain interior ('internal daughter grains') and the distribution of misorientations between grains adjacent to an original grain boundary on its opposite sides ('grain boundary daughter grains'). The procedure is based on electron backscatter diffraction orientation map analyses carried out on different planes of deformed samples considering the evolution of the grain size and shape during severe plastic deformation. It was applied to copper processed by up to three passes of equal-channel angular pressing. A characteristic feature of the measured NNMD is the occurrence of a double peak, which is clearly due to the differences between the NNMD of the two distinct populations of new grains defined above. The peak at low angles represents mainly the continual grain subdivision process in the interior of a parent grain (and is associated with internal daughter grains), while the peak at large angles is due to the high angle misorientations of the grain boundary daughter grains.

  11. The Mechanism of Ultrasonic Vibration on Grain Refining and Degassing in GTA Spot Welding of Copper Joints.

    Science.gov (United States)

    Al-Ezzi, Salih; Quan, Gaofeng; Elrayah, Adil

    2018-05-07

    This paper examines the effect of ultrasonic vibration (USV) on grain size and interrupted porosity in Gas Tungsten Arc (GTA) spot-welded copper. Grain size was refined by perpendicularly attaching a transducer to the welded sheet and applying USV to the weld pool for a short time (0, 2, 4, and 6 s) in addition improvements to the degassing process. Results illustrate a significant reduction of grain size (57%). Notably, USV provided interaction between reformations (fragmentation) and provided nucleation points (detaching particles from the fusion line) for grains in the nugget zone and the elimination of porosity in the nugget zone. The GTA spot welding process, in conjunction with USV, demonstrated an improvement in the corrosion potential for a copper spot-welded joint in comparison to the joint welded without assistance of USV. Finally, welding of copper by GTA spot welding in conjunction with ultrasound for 2 s presented significant mechanical properties.

  12. Differential Effects of Red Meat/Refined Grain Diet and Dairy/Chicken/Nuts/Whole Grain Diet on Glucose, Insulin and Triglyceride in a Randomized Crossover Study

    Directory of Open Access Journals (Sweden)

    Yoona Kim

    2016-10-01

    Full Text Available Epidemiological studies suggest that a diet high in processed meat, with a high glycemic index is associated with an increased risk of type 2 diabetes. It is not clear if this is due to altered insulin sensitivity or an enhanced postprandial glucose. We aimed to compare the acute metabolic response of two different types of meals after ingestion of the matching diet for four weeks. The study was a randomized, crossover acute meal study. Volunteers consumed either a red meat/refined grain meal or a dairy/chicken/nuts/wholegrain meal after four weeks of the matching diet. After a three-week washout period and four weeks of the alternate diet, they consumed the matching meal. The diets differed with respect to both protein and carbohydrate sources. Blood samples were taken for 180 min for the measurement of glucose, insulin, C-peptide and triglyceride. Fifty-one participants (age: 35.1 ± 15.6 years; body mass index: 27.7 ± 6.9 kg/m2, 17 with normal and 34 with impaired glucose tolerance completed two meal tests. The area under the curve (p < 0.001 and incremental area under the curve (p = 0.001 for insulin was significantly higher after the red meat/refined grain diet than after the dairy/chicken/nuts/whole grain diet. There was an interaction between meal and glucose tolerance group (p < 0.05 in the area under the curve (AUC and the incremental area under the curve (iAUC of glucose; the red meat/refined grain diet increased glucose relative to the dairy/chicken/nuts/whole grain diet only in the normal group (+2.5 mmol/L/3 h. The red meat/refined grain diet increased glucose and insulin responses compared with the dairy/chicken/nuts/whole grain diet. This meal pattern would increase pancreatic stress long term and may account for the increased risk of type 2 diabetes with this diet.

  13. Improvement of aging kinetics and precipitate size refinement in Mg–Sn alloys by hafnium additions

    Energy Technology Data Exchange (ETDEWEB)

    Behdad, S. [Department of Mechanical and Materials Engineering, Florida International University, Miami, FL 33174 (United States); Zhou, L. [Department of Materials Science and Engineering and Advanced Materials Processing and Analysis Center, University of Central Florida, Orlando, FL 32816 (United States); Henderson, H.B.; Manuel, M.V. [Department of Materials Science and Engineering, University of Florida, Gainesville, FL 32611 (United States); Sohn, Y. [Department of Materials Science and Engineering and Advanced Materials Processing and Analysis Center, University of Central Florida, Orlando, FL 32816 (United States); Agarwal, A. [Department of Mechanical and Materials Engineering, Florida International University, Miami, FL 33174 (United States); Boesl, B., E-mail: bboesl@fiu.edu [Department of Mechanical and Materials Engineering, Florida International University, Miami, FL 33174 (United States)

    2016-01-10

    Two Mg–Sn alloys were microalloyed by addition of Hafnium and their age-hardening response was studied at 200 °C. Time to reach peak hardness was significantly reduced and improved by Hf addition. TEM study showed Hf clusters in the close vicinity and at the surface of Mg{sub 2}Sn precipitates, which confirms that Hf clusters act as additional nucleation centers for Mg{sub 2}Sn precipitate formation. Our results support the validity of thermokinetic criterion proposed by Mendis for selection of microalloying elements in order to refine precipitate size, accelerate aging kinetics and enhance peak hardness.

  14. Differential Effects of Red Meat/Refined Grain Diet and Dairy/Chicken/Nuts/Whole Grain Diet on Glucose, Insulin and Triglyceride in a Randomized Crossover Study.

    Science.gov (United States)

    Kim, Yoona; Keogh, Jennifer B; Clifton, Peter M

    2016-10-30

    Epidemiological studies suggest that a diet high in processed meat, with a high glycemic index is associated with an increased risk of type 2 diabetes. It is not clear if this is due to altered insulin sensitivity or an enhanced postprandial glucose. We aimed to compare the acute metabolic response of two different types of meals after ingestion of the matching diet for four weeks. The study was a randomized, crossover acute meal study. Volunteers consumed either a red meat/refined grain meal or a dairy/chicken/nuts/wholegrain meal after four weeks of the matching diet. After a three-week washout period and four weeks of the alternate diet, they consumed the matching meal. The diets differed with respect to both protein and carbohydrate sources. Blood samples were taken for 180 min for the measurement of glucose, insulin, C-peptide and triglyceride. Fifty-one participants (age: 35.1 ± 15.6 years; body mass index: 27.7 ± 6.9 kg/m², 17 with normal and 34 with impaired glucose tolerance) completed two meal tests. The area under the curve ( p glucose tolerance group ( p glucose; the red meat/refined grain diet increased glucose relative to the dairy/chicken/nuts/whole grain diet only in the normal group (+2.5 mmol/L/3 h). The red meat/refined grain diet increased glucose and insulin responses compared with the dairy/chicken/nuts/whole grain diet. This meal pattern would increase pancreatic stress long term and may account for the increased risk of type 2 diabetes with this diet.

  15. Technological challenges in extractive metallurgy and refining of niobium, tantalum and preparation of their alloys

    International Nuclear Information System (INIS)

    Mirji, K.V.; Sheela; Saibaba, N.

    2016-01-01

    Manufacturing of refractory and reactive metals, their alloys and fabricated products has been always difficult due to their high affinity with atmospheric gases, stringent specifications and exhaustive quality requirements. In the field of development of these materials, Nuclear Fuel Complex (NFC), Hyderabad has been at the fore front in accepting the challenges for the advancement of technological growth. Extensive developments have been carried out during the last few decades in the field of niobium, tantalum, zirconium etc in the form of pure metal, their compounds and alloys. Over the period of time, efforts have been made for developing sophisticated facilities along with trained man power for manufacturing of critical items for which technical knowhow is not available either with private industries or any other organizations in the country. In the field of reactive metals, though general theory is well established, production is intriguing and requires expert handling on the field. At NFC, efforts were put towards industrial adoptability of the useful knowledge gained from lab scale to reliable production scale. Comprehensive study was conducted to systematically study the effects of various process parameters starting from ore to the metals and their alloys, equipment were modified for ease of operation with stress on recycling/reusing of the waste and handling of effluents. However scale of operation and therefore cost of production has been matter of concern in the field of tantalum and niobium. Electron beam refining is used for production of highly pure reactive and refractory metals like tantalum, niobium, zirconium etc. and their alloys under high vacuum. Special Materials Plant (SMP) at Nuclear Fuel Complex, Hyderabad has developed processes for production of niobium oxide, tantalum oxide, tantalum metal powder, tantalum anodes/capacitors, potassium tantalum fluoride, Nb thermit, Nb metal granules, RRR grade niobium, Nb base alloys such as Zr

  16. High-temperature grain size stabilization of nanocrystalline Fe–Cr alloys with Hf additions

    Energy Technology Data Exchange (ETDEWEB)

    Li, Lulu, E-mail: lli18@ncsu.edu; Saber, Mostafa; Xu, Weizong; Zhu, Yuntian; Koch, Carl C.; Scattergood, Ronald O.

    2014-09-08

    The influence of 1–4 at% Hf additions on the thermal stability of mechanically alloyed nanocrystalline Fe–14Cr alloys was studied in this work. XRD-calculated grain size and microhardness results were reported versus isochronal annealing treatments up to 1100 °C. Microstructural evolution was investigated using channeling contrast FIB imaging and TEM. Grain size of samples with 4 at% Hf was found to be maintained in the nanoscale range at temperatures up to 1000 °C. Zener pinning was considered as a major source of high temperature grain size stabilization. By comparing the Orowan strengthening contribution to the total hardness, the deviation of grain size predictions from the actual grain size in Fe–14Cr–4Hf suggests the presence of thermodynamic stabilization by the solute segregation to grain boundaries (GBs). A predictive thermodynamic model indicates that the thermodynamic stabilization can be expected.

  17. Localised corrosion in AA 2099-T83 aluminium-lithium alloy: The role of grain orientation

    International Nuclear Information System (INIS)

    Ma, Y.; Zhou, X.; Liao, Y.; Yi, Y.; Wu, H.; Wang, Z.; Huang, W.

    2016-01-01

    Highlights: • Schmid factor of the grain/subgrain can indicate its corrosion susceptibility. • The localised corrosion prefers the grain with relatively large Schmid factor. • The localised corrosion is related to selective dissolution of T_1 phase. - Abstract: The mechanism for localised corrosion in AA 2099-T83 alloy during immersion in 3.5% NaCl solution is investigated. It is found that localised corrosion tends to occur in the grain with relatively large Schmid factor. The localised corrosion is related to selective dissolution of T_1 (Al_2CuLi) phase that preferentially precipitates at grain/subgrain boundaries and dislocations within grain interiors. A model is proposed to explain the development of the localised corrosion in the alloy by taking into account heterogeneous plastic deformation during cold working and preferential precipitation of T_1 phase at crystallographic defects within deformed grains.

  18. Direct observation of densification and grain growth in a W--Ni alloy

    International Nuclear Information System (INIS)

    Riegger, H.; Pask, J.A.; Exner, H.E.

    1979-04-01

    Densification and grain growth in a tungsten--nickel alloy containing 32 vol % of liquid at 1550 0 C were studied by conventional methods aided by hot stage scanning electron microscopy and cinematography. This technique yields important additional qualitative information on the mechanisms. Two stages can be discerned. In stage 1, essentially complete pore elimination, rapid grain growth and adjustment of microstructural geometry take place. In the second stage, microstructure coarsening occurs which is characterized by geometric similarity. Columnar grain growth at the surface is observed due to squeezing out of Ni--W liquid, flooding of surface grains and fast evaporation of the Ni. The driving forces for these processes are discussed showing that a high ratio of grain boundary energy to liquid surface energy is essential. A W--Cu alloy with 32 vol % liquid at 1100 0 C did not show any grain growth due to essentially no solubility of W in Cu at this temperature

  19. Stress-assisted grain growth in nanocrystalline metals: Grain boundary mediated mechanisms and stabilization through alloying

    International Nuclear Information System (INIS)

    Zhang, Yang; Tucker, Garritt J.; Trelewicz, Jason R.

    2017-01-01

    The mechanisms of stress-assisted grain growth are explored using molecular dynamics simulations of nanoindentation in nanocrystalline Ni and Ni-1 at.% P as a function of grain size and deformation temperature. Grain coalescence is primarily confined to the high stress region beneath the simulated indentation zone in nanocrystalline Ni with a grain size of 3 nm. Grain orientation and atomic displacement vector mapping demonstrates that coalescence transpires through grain rotation and grain boundary migration, which are manifested in the grain interior and grain boundary components of the average microrotation. A doubling of the grain size to 6 nm and addition of 1 at.% P eliminates stress-assisted grain growth in Ni. In the absence of grain coalescence, deformation is accommodated by grain boundary-mediated dislocation plasticity and thermally activated in pure nanocrystalline Ni. By adding solute to the grain boundaries, the temperature-dependent deformation behavior observed in both the lattice and grain boundaries inverts, indicating that the individual processes of dislocation and grain boundary plasticity will exhibit different activity based on boundary chemistry and deformation temperature.

  20. A mechanism for the formation of equiaxed grains in welds of aluminum-lithium alloy 2090

    International Nuclear Information System (INIS)

    Lin, D.C.; Wang, G.-X.; Srivatsan, T.S.

    2003-01-01

    In this technical note, the formation and presence of a zone of equiaxed grains (EQZ) along the fusion boundary of welded aluminum-lithium alloy 2090 using filler metals containing zirconium and lithium is presented and discussed. However, no EQZ was evident in welded joints of alloy 2090 using the commercial filler metals: aluminum alloy 2319 and 4145. Under identical conditions, aluminum-lithium alloy 2090 was fusion welded using several new filler metals containing various amounts of zirconium and lithium. Results reveal an increase in the width of the zone of equiaxed grains with an increase in zirconium and lithium content in the filler metal. A viable mechanism for the formation of equiaxed grains and its relationship to filler metal composition is highlighted

  1. Analysis of grain growth process in melt spun Fe-B alloys under the initial saturated grain boundary segregation condition

    International Nuclear Information System (INIS)

    Chen, Z.; Liu, F.; Yang, X.Q.; Fan, Y.; Shen, C.J.

    2012-01-01

    Highlights: → We compared pure kinetic, pure thermodynamic and extended thermo-kinetic models. → An initial saturated GB segregation condition of nanoscale Fe-B alloys was determined. → The controlled-mechanism was proposed using two characteristic times (t 1 and t 2 ). - Abstract: A grain growth process in the melt spun low-solid-solubility Fe-B alloys was analyzed under the initial saturated grain boundary (GB) segregation condition. Applying melt spinning technique, single-phase supersaturated nanograins were prepared. Grain growth behavior of the single-phase supersaturated nanograins was investigated by performing isothermal annealing at 700 deg. C. Combined with the effect of GB segregation on the initial GB excess amount, the thermo-kinetic model [Chen et al., Acta Mater. 57 (2009) 1466] was extended to describe the initial GB segregation condition of nanoscale Fe-B alloys. In comparison of pure kinetic model, pure thermodynamic model and the extended thermo-kinetic model, an initial saturated GB segregation condition was determined. The controlled-mechanism of grain growth under initial saturated GB segregation condition was proposed using two characteristic annealing times (t 1 and t 2 ), which included a mainly kinetic-controlled process (t ≤ t 1 ), a transition from kinetic-mechanism to thermodynamic-mechanism (t 1 2 ) and pure thermodynamic-controlled process (t ≥ t 2 ).

  2. Anisotropic atomic packing model for abnormal grain growth mechanism of WC-25 wt.% Co alloy

    International Nuclear Information System (INIS)

    Ryoo, H.S.; Hwang, S.K.

    1998-01-01

    During liquid phase sintering, cemented carbide particles grow into either faceted or non-faceted grain shapes depending on ally system. In case of WC-Co alloy, prism-shape faceted grains with (0001) planes and {1 bar 100} planes on each face are observed, and furthermore an abnormal grain growth has been reported to occur. When abnormal grain growth occurs in WC crystals, dimension ratio, R, of the length of the side of the triangular prism face to the height of the prism is higher than 4 whereas that for normal grains is approximately 2. Abnormal grain growth in this alloy is accelerated by the fineness of starting powders and by high sintering temperature. To account for the mechanism of the abnormal grain growth, there are two proposed models which drew much research attention: nucleation and subsequent carburization and transformation of η (W 3 Co 3 C) phase into WC, and coalescence of coarse WC grains through dissolution and re-precipitation. Park et al. proposed a two-dimensional nucleation theory to explain the abnormal grain growth of faceted grains. There are questions, however, on the role of η phase on abnormal grain growth. The mechanism of coalescence of spherical grains as proposed by Kingery is also unsuitable for faceted grains. So far theories on abnormal grain growth do not provide a satisfactory explanation on the change of R value during the growth process. In the present work a new mechanism of nucleation and growth of faceted WC grains is proposed on the ground of anisotropic packing sequence of each atom

  3. Modeling of the inhomogeneity of grain refinement during combined metal forming process by finite element and cellular automata methods

    Energy Technology Data Exchange (ETDEWEB)

    Majta, Janusz; Madej, Łukasz; Svyetlichnyy, Dmytro S.; Perzyński, Konrad; Kwiecień, Marcin, E-mail: mkwiecie@agh.edu.pl; Muszka, Krzysztof

    2016-08-01

    The potential of discrete cellular automata technique to predict the grain refinement in wires produced using combined metal forming process is presented and discussed within the paper. The developed combined metal forming process can be treated as one of the Severe Plastic Deformation (SPD) techniques that consists of three different modes of deformation: asymmetric drawing with bending, namely accumulated angular drawing (AAD), wire drawing (WD) and wire flattening (WF). To accurately replicate complex stress state both at macro and micro scales during subsequent deformations two stage modeling approach was used. First, the Finite Element Method (FEM), implemented in commercial ABAQUS software, was applied to simulate entire combined forming process at the macro scale level. Then, based on FEM results, the Cellular Automata (CA) method was applied for simulation of grain refinement at the microstructure level. Data transferred between FEM and CA methods included set of files with strain tensor components obtained from selected integration points in the macro scale model. As a result of CA simulation, detailed information on microstructure evolution during severe plastic deformation conditions was obtained, namely: changes of shape and sizes of modeled representative volume with imposed microstructure, changes of the number of grains, subgrains and dislocation cells, development of grain boundaries angle distribution as well as changes in the pole figures. To evaluate CA model predictive capabilities, results of computer simulation were compared with scanning electron microscopy and electron back scattered diffraction images (SEM/EBSD) studies of samples after AAD+WD+WF process.

  4. Additional grain refinement in recrystallization controlled rolling of Ti-microalloyed steels processed by near-net-shape casting technology

    International Nuclear Information System (INIS)

    Arribas, M.; Lopez, B.; Rodriguez-Ibabe, J.M.

    2008-01-01

    This paper analyzes the recrystallization kinetics in Ti-microalloyed steels processed using 'beam blank' casting technology. The faster solidification rates associated with this technology brings a finer precipitation of TiN particles which are very effective in controlling austenite grain growth during hot working. Furthermore, these small precipitates have been shown to delay static and dynamic recrystallization. The finer the precipitates the higher the delay in recrystallization. Nevertheless, beyond particle size and distribution, the level of delay is very dependent on microstructure (above all austenite grain size) and deformation conditions (strain and temperature). This paper studies the effects of this recrystallization delay on the microstructure evolution during hot rolling. Special attention was paid to the study of the occurrence of partial recrystallization during the final stages of rolling, which could lead to the presence of mixed microstructures before transformation. The possibility of achieving an additional austenite grain size refinement prior to transformation was evaluated

  5. Properties of grain boundaries in BCC iron and iron-based alloys

    International Nuclear Information System (INIS)

    Terentyev, D.; He, Xinfu

    2010-01-01

    The report contains a summary of work done within the collaboration established between SCK-CEN and CIEA, performed during the internship of Xinfu He (CIAE) in the period of September 2009 to June 2010. In this work, we have carried out an atomistic study addressing the properties of grain boundaries in BCC Fe and Fe-Cr alloys. Throughout this work we report on the structural and cohesive properties of grain boundaries; thermal stability; interaction of grain boundaries with He and diffusivity of He in the core of the grain boundaries; equilibrium segregation of Cr near the grain boundary zone; cleavage fracture of grain boundaries; influence of the Cr precipitates, voids and He bubbles on the structure and strength of grain boundaries.

  6. Properties of grain boundaries in BCC iron and iron-based alloys

    Energy Technology Data Exchange (ETDEWEB)

    Terentyev, D.; He, Xinfu

    2010-08-15

    The report contains a summary of work done within the collaboration established between SCK-CEN and CIEA, performed during the internship of Xinfu He (CIAE) in the period of September 2009 to June 2010. In this work, we have carried out an atomistic study addressing the properties of grain boundaries in BCC Fe and Fe-Cr alloys. Throughout this work we report on the structural and cohesive properties of grain boundaries; thermal stability; interaction of grain boundaries with He and diffusivity of He in the core of the grain boundaries; equilibrium segregation of Cr near the grain boundary zone; cleavage fracture of grain boundaries; influence of the Cr precipitates, voids and He bubbles on the structure and strength of grain boundaries.

  7. Analysis of controlled-mechanism of grain growth in undercooled Fe-Cu alloy

    International Nuclear Information System (INIS)

    Chen Zheng; Liu Feng; Yang Xiaoqin; Shen Chengjin; Fan Yu

    2011-01-01

    Highlights: → In terms of a thermo-kinetic model applicable for micro-scale undercooled Fe-4 at.% Cu alloy, grain growth behavior of the single-phase supersaturated granular grain was investigated. → In comparison of pure kinetic model, pure thermodynamic model and the extended thermo-kinetic model, two characteristic annealing time were determined. → The controlled-mechanism of grain growth in undercooled Fe-Cu alloy was proposed, including a mainly kinetic-controlled process, a transition from kinetic-mechanism to thermodynamic-mechanism and purely thermodynamic-controlled process. - Abstract: An analysis of controlled-mechanism of grain growth in the undercooled Fe-4 at.% Cu immiscible alloy was presented. Grain growth behavior of the single-phase supersaturated granular grains prepared in Fe-Cu immiscible alloy melt was investigated by performing isothermal annealings at 500-800 deg. C. The thermo-kinetic model [Chen et al., Acta Mater. 57 (2009) 1466] applicable for nano-scale materials was extended to the system of micro-scale undercooled Fe-4 at.% Cu alloy. In comparison of pure kinetic model, pure thermodynamic model and the extended thermo-kinetic model, two characteristic annealing time (t 1 and t 2 ) were determined. The controlled-mechanism of grain growth in undercooled Fe-Cu alloy was proposed, including a mainly kinetic-controlled process (t ≤ t 1 ), a transition from kinetic-mechanism to thermodynamic-mechanism (t 1 2 ) and purely thermodynamic-controlled process (t ≥ t 2 ).

  8. Complementary AES and AEM of grain boundary regions in irradiated γ'-strengthened alloys

    International Nuclear Information System (INIS)

    Farrell, K.; Kishimoto, N.; Clausing, R.E.; Heatherly, L.; Lehman, G.L.

    1986-01-01

    Two microchemical analysis techniques are used to measure solute segregation at grain boundaries in two γ'-strengthened, fcc Fe-Ni-Cr alloys that display radiation-induced intergranular fracture. Scanning Auger electron spectroscopy (AES) of grain boundary fracture surfaces and analytical electron microscopy (AEM) of intact grain boundaries using energy-dispersive x-ray spectroscopy show good agreement on the nature and extent of segregation. The elements Ni, Si, Ti, and Mo are found to accumulate in G, Laves and γ' phases on the grain boundaries. Segregation of P is detected by AES. The complementary features of the two analytical techniques are discussed briefly

  9. Differential Effects of Red Meat/Refined Grain Diet and Dairy/Chicken/Nuts/Whole Grain Diet on Glucose, Insulin and Triglyceride in a Randomized Crossover Study

    OpenAIRE

    Kim, Yoona; Keogh, Jennifer B.; Clifton, Peter M.

    2016-01-01

    Epidemiological studies suggest that a diet high in processed meat, with a high glycemic index is associated with an increased risk of type 2 diabetes. It is not clear if this is due to altered insulin sensitivity or an enhanced postprandial glucose. We aimed to compare the acute metabolic response of two different types of meals after ingestion of the matching diet for four weeks. The study was a randomized, crossover acute meal study. Volunteers consumed either a red meat/refined grain meal...

  10. Grain size effect on yield strength of titanium alloy implanted with aluminum ions

    Energy Technology Data Exchange (ETDEWEB)

    Popova, Natalya, E-mail: natalya-popova-44@mail.ru [Tomsk State University of Architecture and Building, 2, Solyanaya Sq., 634003, Tomsk (Russian Federation); Institute of Strength Physics and Materials Science, SB RAS, 2/4, Akademicheskii Ave., 634021, Tomsk (Russian Federation); Nikonenko, Elena, E-mail: vilatomsk@mail.ru [Tomsk State University of Architecture and Building, 2, Solyanaya Sq., 634003, Tomsk (Russian Federation); National Research Tomsk Polytechnic University, 30, Lenin Str., 634050, Tomsk (Russian Federation); Yurev, Ivan, E-mail: yiywork@mail.ru [Tomsk State University of Architecture and Building, 2, Solyanaya Sq., 634003, Tomsk (Russian Federation); Kalashnikov, Mark, E-mail: kmp1980@mail.ru [Institute of Strength Physics and Materials Science, SB RAS, 2/4, Akademicheskii Ave., 634021, Tomsk (Russian Federation); Kurzina, Irina, E-mail: kurzina99@mail.ru [National Research Tomsk State University, 36, Lenin Str., 634050, Tomsk (Russian Federation)

    2016-01-15

    The paper presents a transmission electron microscopy (TEM) study of the microstructure and phase state of commercially pure titanium VT1-0 implanted by aluminum ions. This study has been carried out before and after the ion implantation for different grain size, i.e. 0.3 µm (ultra-fine grain condition), 1.5 µm (fine grain condition), and 17 µm (polycrystalline condition). This paper presents details of calculations and analysis of strength components of the yield stress. It is shown that the ion implantation results in a considerable hardening of the entire thickness of the implanted layer in the both grain types. The grain size has, however, a different effect on the yield stress. So, both before and after the ion implantation, the increase of the grain size leads to the decrease of the alloy hardening. Thus, hardening in ultra-fine and fine grain alloys increased by four times, while in polycrystalline alloy it increased by over six times.

  11. Effects of Grain Refinement by ECAP on the Deformation Resistance of\

    Czech Academy of Sciences Publication Activity Database

    Blum, W.; Dvořák, Jiří; Král, Petr; Eisenlohr, P.; Sklenička, Václav

    2016-01-01

    Roč. 32, č. 12 (2016), s. 1309-1320 ISSN 1005-0302 R&D Projects: GA MŠk(CZ) ED1.1.00/02.0068 Institutional support: RVO:68081723 Keywords : Deformation * Grain boundaries * Equal channel angular pressing (ECAP) * Creep * Dynamic recovery * Fine grained microstructure Subject RIV: JG - Metallurgy Impact factor: 2.764, year: 2016

  12. Numerical study of the impact of inoculant and grain transport on macrosegregation and microstructure formation during solidification of an Al-22%Cu alloy

    International Nuclear Information System (INIS)

    Tveito, K O; M'Hamdi, M; Bedel, M; Zaloz'nik, M; Combeau, H; Kumar, A; Dutta, P

    2012-01-01

    We investigate the impact of the nucleation law for nucleation on Al-Ti-B inoculant particles, of the motion of inoculant particles and of the motion of grains on the predicted macrosegregation and microstructure in a grain-refined Al-22 wt.% Cu alloy casting. We conduct the study by numerical simulations of a casting experiment in a side-cooled 76×76×254 mm sand mould. Macrosegregation and microstructure formation are studied with a volume-averaged two-phase model accounting for macroscopic heat and solute transport, melt convection, and transport of inoculant particles and equiaxed grains. On the microscopic scale it accounts for nucleation on inoculant particles with a given size distribution (and corresponding activation undercooling distribution)and for the growth of globular solid grains. The growth kinetics is described by accounting for limited solute diffusion in both liquid and solid phases and for convective effects. We show that the consideration of a size distribution of the inoculants has a strong impact on the microstructure(final grain size) prediction. The transport of inoculants significantly increases the microstructure heterogeneities and the grain motion refines the microstructure and reduces the microstructure heterogeneities.

  13. Formation of incoherent deformation twin boundaries in a coarse-grained Al-7Mg alloy

    Science.gov (United States)

    Jin, S. B.; Zhang, K.; Bjørge, R.; Tao, N. R.; Marthinsen, K.; Lu, K.; Li, Y. J.

    2015-08-01

    Deformation twinning has rarely been observed in coarse grained Al and its alloys except under some extreme conditions such as ultrahigh deformation strain or strain rates. Here, we report that a significant amount of Σ3 deformation twins could be generated in a coarse-grained Al-7 Mg alloy by dynamic plastic deformation (DPD). A systematic investigation of the Σ3 boundaries shows that they are Σ3{112} type incoherent twin boundaries (ITBs). These ITBs have formed by gradual evolution from copious low-angle deformation bands through -twist Σ boundaries by lattice rotation. These findings provide an approach to generate deformation twin boundaries in high stacking fault energy metallic alloys. It is suggested that high solution content of Mg in the alloy and the special deformation mode of DPD played an important role in formation of the Σ and ITBs.

  14. Grain refinement by cold deformation and recrystallization of bainite and acicular ferrite structures of C-Mn steels

    International Nuclear Information System (INIS)

    Hossein Nedjad, S.; Zahedi Moghaddam, Y.; Mamdouh Vazirabadi, A.; Shirazi, H.; Nili Ahmadabadi, M.

    2011-01-01

    Research highlights: → Bainite showed weak property improvement after rolling and annealing. → Additions of titanium and titanium oxide stimulated acicular ferrite. → Acicular ferrite obtained by nanoparticles exhibited very high strength. → Rolling and annealing of acicular ferrite gave substantial property improvement. - Abstract: The propensity of bainite and acicular ferrite structures of experimental C-Mn steels for enhanced grain refinement by combining phase transformation and plastic deformation has been investigated. Formation of acicular ferrite structures were stimulated with a small amount of titanium and titanium oxide nanoparticles added into the molten steels of high Mn concentrations. Isothermal transformations into the bainite and acicular ferrite structures were performed for 1.8 ks at 823 K after preliminary austenitization for 1.8 ks at 1523 K. Cold rolling for 50% thickness reduction was conducted on the isothermally transformed structures. Subsequent annealing of the deformed structures was conducted for 3.6 ks at 773, 873 and 973 K. Optical microscopy, scanning electron microscopy and tensile test were used for characterization of the studied steels. Cold rolling and annealing of the transformed structures at 873 K resulted in strengthening at the expense of ductility where an initial stage of recrystallization is realized. Acicular ferrite obtained by the addition of titanium into the molten steel exhibited the remarkable improvement of tensile properties. Discontinuous recrystallization of the deformed structures at 973 K leads to the formation of fine grains wherein acicular structures represented more enhanced grain refinement than bainite.

  15. Effect of grain size on superelasticity in Fe-Mn-Al-Ni shape memory alloy wire

    Directory of Open Access Journals (Sweden)

    T. Omori

    2013-09-01

    Full Text Available Effects of grain size on superelastic properties in Fe-34Mn-15Al-7.5Ni alloy wires with a ⟨110⟩ fiber-texture were investigated by cyclic tensile tests. It was confirmed that the critical stress for induced martensitic transformation and the superelastic strain are functions of relative grain size d/D (d: mean grain diameter, D: wire diameter, and that the critical stress is proportional to (1–d/D2 as well as in Cu-based shape memory alloys. A large superelastic strain of about 5% was obtained in the specimen with a large relative grain size over d/D = 1.

  16. Ultrafine-Grained Precipitation Hardened Copper Alloys by Swaging or Accumulative Roll Bonding

    Directory of Open Access Journals (Sweden)

    Igor Altenberger

    2015-05-01

    Full Text Available There is an increasing demand in the industry for conductive high strength copper alloys. Traditionally, alloy systems capable of precipitation hardening have been the first choice for electromechanical connector materials. Recently, ultrafine-grained materials have gained enormous attention in the materials science community as well as in first industrial applications (see, for instance, proceedings of NANO SPD conferences. In this study the potential of precipitation hardened ultra-fine grained copper alloys is outlined and discussed. For this purpose, swaging or accumulative roll-bonding is applied to typical precipitation hardened high-strength copper alloys such as Corson alloys. A detailed description of the microstructure is given by means of EBSD, Electron Channeling Imaging (ECCI methods and consequences for mechanical properties (tensile strength as well as fatigue and electrical conductivity are discussed. Finally the role of precipitates for thermal stability is investigated and promising concepts (e.g. tailoring of stacking fault energy for grain size reduction and alloy systems for the future are proposed and discussed. The relation between electrical conductivity and strength is reported.

  17. Investigation of grain subdivision at very low plastic strains in a magnesium alloy

    Energy Technology Data Exchange (ETDEWEB)

    Hong, X. [Key Laboratory of Advanced Materials (MOE), School of Materials Science and Engineering, Tsinghua University, Beijing 100084 (China); Godfrey, A., E-mail: awgodfrey@mail.tsinghua.edu.cn [Key Laboratory of Advanced Materials (MOE), School of Materials Science and Engineering, Tsinghua University, Beijing 100084 (China); Zhang, C.L.; Liu, W. [Key Laboratory of Advanced Materials (MOE), School of Materials Science and Engineering, Tsinghua University, Beijing 100084 (China); Chapuis, A. [College of Materials Science and Engineering, Chongqing University, Chongqing 400044 (China)

    2017-05-02

    In-situ tensile loading combined with electron backscatter diffraction (EBSD) measurements has been used to investigate the plastic deformation of a magnesium alloy. A novel EBSD mapping is presented, based on construction of maps showing the rotation axis component in the sample coordinate frame of the misorientation from each pixel to the average grain orientation in the deformed sample. Using this mapping it is shown that the pattern of grain subdivision, even at very low plastic strains, can be revealed simultaneously in a large number of grains. In addition, it is demonstrated how maps of the rotation axis corresponding to the misorientation between each pixel and the initial grain orientation provide complimentary information directly useful for crystal plasticity analysis. A detailed slip system analysis shows that the grain subdivision can be accounted for according to the low energy dislocation structures (LEDS) model of work-hardening by differences in the slip amplitudes within different parts of each grain.

  18. High strength and utilizable ductility of bulk ultrafine-grained Cu-Al alloys

    Science.gov (United States)

    An, X. H.; Han, W. Z.; Huang, C. X.; Zhang, P.; Yang, G.; Wu, S. D.; Zhang, Z. F.

    2008-05-01

    Lack of plasticity is the main drawback for nearly all ultrafine-grained (UFG) materials, which restricts their practical applications. Bulk UFG Cu-Al alloys have been fabricated by using equal channel angular pressing technique. Its ductility was improved to exceed the criteria for structural utility while maintaining a high strength by designing the microstructure via alloying. Factors resulting in the simultaneously enhanced strength and ductility of UFG Cu-Al alloys are the formation of deformation twins and their extensive intersections facilitating accumulation of dislocations.

  19. Looking for Multiple Scattering Effects in Backscattered Ultrasonic Grain Noise from Jet-Engine Nickel Alloys

    International Nuclear Information System (INIS)

    Margetan, F.J.; Haldipur, Pranaam; Yu Linxiao; Thompson, R.B.

    2005-01-01

    For pulse/echo inspections of metals, models which predict backscattered noise characteristics often make a 'single-scattering' assumption, i.e., multiple-scattering events in which sound is scattered from one grain to another before returning to the transducer are ignored. Models based on the single-scattering assumption have proven to be very useful in simulating inspections of engine-alloy billets and forgings. However, this assumption may not be accurate if grain scattering is too 'strong' (e.g., if the mean grain diameter and/or the inspection frequency is too large). In this work, backscattered grain noise measurements and analyses were undertaken to search for evidence of significant multiple scattering in pulse/echo inspections of jet-engine Nickel alloys. At or above about 7 MHz frequency and 50 micron grain diameter, problems were seen with single-scattering noise models that are likely due to the neglect of multiple scattering by the models. The modeling errors were less severe for focused-probe measurements in the focal zone than for planar probe inspections. Single-scattering noise models are likely adequate for simulating current billet inspections which are carried out using 5-MHz focused transducers. However, multiple scattering effects should be taken into account in some fashion when simulating higher-frequency inspections of Nickel-alloy billets having large mean grain diameters (> 40 microns)

  20. Intergranular corrosion in AA5XXX aluminum alloys with discontinuous precipitation at the grain boundaries

    Science.gov (United States)

    Bumiller, Elissa

    The US Navy currently uses AA5xxx aluminum alloys for structures exposed to a marine environment. These alloys demonstrate excellent corrosion resistance over other aluminum alloys (e.g., AA2xxx or AA7xxx) in this environment, filling a niche in the marine structures market when requiring a light-weight alternative to steel. However, these alloys are susceptible to localized corrosion; more specifically, intergranular corrosion (IGC) is of concern. IGC of AA5xxx alloys due to the precipitation of beta phase on the grain boundaries is a well-established phenomenon referred to as sensitization. At high degrees of sensitization, the IGC path is a continuous anodic path of beta phase particles. At lower degrees of sensitization, the beta phase coverage at the grain boundaries is not continuous. The traditional ranges of susceptibility to IGC as defined by ASTM B928 are in question due to recent studies. These studies showed that even at mid range degrees of sensitization where the beta phase is no longer continuous, IGC may still occur. Previous thoughts on IGC of these alloy systems were founded on the idea that once the grain boundary precipitate became discontinuous the susceptibility to IGC was greatly reduced. Additionally, IGC susceptibility has been defined metallurgically by compositional gradients at the grain boundaries. However, AA5xxx alloys show no compositional gradients at the grain boundaries, yet are still susceptible to IGC. The goal of this work is to establish criteria necessary for IGC to occur given no continuous beta phase path and no compositional gradient at the grain boundaries. IGC performance of the bulk alloy system AA5083 has been studied along with the primary phases present in the IGC system: alpha and beta phases using electrochemistry and modeling as the primary tools. Numerical modeling supports that at steady-state the fissure tip is likely saturated with Mg in excess of the 4% dissolved in the matrix. By combining these results

  1. Electromagnetic Stirring versus ECAP: Morphological Comparison of Al-Si-Cu Alloys to Make the Microstructural Refinement for Use in SSM Processing

    Directory of Open Access Journals (Sweden)

    Luis Vanderlei Torres

    2016-01-01

    Full Text Available This work evaluates the morphological evolution at the semisolid state of the Al-4.0wt%Si-2.5wt%Cu alloy produced by direct chill casting under electromagnetic stirring (EMS and by one equal channel angular pressing (ECAP pass. The ECAP emerged as a promising technique capable of reduction and homogeneous metals microstructure imposing large deformations occurs in a matrix that contains two channels of the same cross-sectional area and forms an angle of 120°. The materials were submitted to reheating treatment in condition of 60% solid fraction at treatment times of 0, 30, and 90 s. Comparing the two cases, we have the presented ECAP process that had an excellent response to the recovery and recrystallization mechanisms, and refined microstructures ideal for thixoforming were produced. Primary particle sizes of about 45 μm and grain sizes of about 75 μm and a circularity shape factor of more than 0.60 were obtained. The low silicon alloy, Al-4.0wt%Si-2.5wt%Cu, presented excellent refinement when processed via equal channel angular pressing, presenting good morphological stability at the semisolid state, without significant changes in size or shape of the solid particles. This fully globular structure is favourable for thixoforming processes.

  2. Multiscale Modeling of Grain Boundary Segregation and Embrittlement in Tungsten for Mechanistic Design of Alloys for Coal Fired Plants

    Energy Technology Data Exchange (ETDEWEB)

    Luo, Jian; Tomar, Vikas; Zhou, Naixie; Lee, Hongsuk

    2013-06-30

    Based on a recent discovery of premelting-like grain boundary segregation in refractory metals occurring at high temperatures and/or high alloying levels, this project investigated grain boundary segregation and embrittlement in tungsten (W) based alloys. Specifically, new interfacial thermodynamic models have been developed and quantified to predict high-temperature grain boundary segregation in the W-Ni binary alloy and W-Ni-Fe, W-Ni-Ti, W-Ni-Co, W-Ni-Cr, W-Ni-Zr and W-Ni-Nb ternary alloys. The thermodynamic modeling results have been experimentally validated for selected systems. Furthermore, multiscale modeling has been conducted at continuum, atomistic and quantum-mechanical levels to link grain boundary segregation with embrittlement. In summary, this 3-year project has successfully developed a theoretical framework in combination with a multiscale modeling strategy for predicting grain boundary segregation and embrittlement in W based alloys.

  3. CHARACTERIZATION OF THE GRAINS IN 2014 ALUMINIUM ALLOY AFTER EQUAL CHANNEL ANGULAR EXTRUSION (ECAE PROCESS

    Directory of Open Access Journals (Sweden)

    Sonia Boczkal

    2011-05-01

    Full Text Available In 2014 alloy deformed by Equal Channel Angular Extrusion process (ECAE the changes in the size and shape of structural constituents were examined. The samples subjected after deformation to additional annealing at 300°C/10min were characterized by larger grains of nearly-equiaxial shapes. The microstructure after deformation was composed of a large number of the mutually crossing bands and microbands. The intersection of microbands resulted in formation of rectangular and rhombohedral grains. It was noted that the average grain size after ε = 4.6 (4 passes was 0.2 μm.

  4. Beta-Tin Grain Formation in Aluminum-Modified Lead-Free Solder Alloys

    Science.gov (United States)

    Reeve, Kathlene N.; Handwerker, Carol A.

    2018-01-01

    The limited number of independent β-Sn grain orientations that typically form during solidification of Sn-based solders and the resulting large β-Sn grain size have major effects on overall solder performance and reliability. This study analyzes whether additions of Al to Sn-Cu and Sn-Cu-Ag alloys can be used to change the grain size, morphology, and twinning structures of atomized (as-solidified) and re-melted (reflowed) β-Sn dendrites as determined using scanning electron microscopy and electron backscatter diffraction for as-solidified and reflow cycled (20-250°C, 1-5 cycles) Sn-Cu-Al and Sn-Ag-Cu-Al drip atomized spheres (260 μm diameter). The resulting microstructures were compared to as-solidified and reflow cycled Sn-Ag-Cu spheres (450 μm diameter) as well as as-solidified Sn-Ag-Cu, Sn-Cu, and Sn-Ag microstructures from the literature. Previous literature observations reporting reductions in undercooling and β-Sn grain size with Al micro-alloying additions could not be correlated to the presence of the Cu9Al4 phase or Al solute. The as-solidified spheres displayed no change in β-Sn dendrite structure or grain size when compared to non-Al-modified alloys, and the reflow cycled spheres produced high undercoolings (22-64°C), indicating a lack of potent nucleation sites. The current findings highlighted the role of Ag in the formation of the interlaced twinning structure and demonstrated that with deliberate compositional choices, formation of the alloy's β-Sn grain structure (cyclical twinning versus interlaced twinning) could be influenced, in both the as-solidified and reflow cycled states, though still not producing the fine-grain sizes and multiple orientations desired for improved thermomechanical properties.

  5. Mechanical properties and microstructure of nano grain nickel alloy deposit

    International Nuclear Information System (INIS)

    Seo, Moo Hong; Kim, Jung Su; Kim, Seung Ho; Jung, Hyun Kyu; Wyi, Jung Il; Hwang, Woon Suk; Jang, Si Sung; Chun, Byung Sun

    2003-01-01

    In this study, Ni-P layers were electroplated on the surface of stainless steel in order to investigate the effects of an additive and agitation on their mechanical properties and microstructure. The concentration of the additive in the plating solution increased, the pores formed in the layer decreased, while the residual stress developed in the layers during electroplating increased. Agitation of the solution during electroplating was observed to force to increase local pores in the layer which lowers its tensile properties. Grain growth was suppressed due to very fine Ni 3 P precipitates formed at its grain boundaries during heat treatment at 343 .deg. C for 1 hr in air

  6. Microstructure changes in superplastically deformed ultrafine-grained Al-3Mg-0.2Sc alloy

    Czech Academy of Sciences Publication Activity Database

    Král, Petr; Dvořák, Jiří; Kvapilová, Marie; Horita, Z.; Sklenička, Václav

    2015-01-01

    Roč. 5, č. 3 (2015), s. 306-312 ISSN 2218-5046 R&D Projects: GA MŠk(CZ) ED1.1.00/02.0068 Institutional support: RVO:68081723 Keywords : ultrafine-grained microstructure * aluminium alloy * equal-channel angular pressing * electron back scatter diffraction Subject RIV: JJ - Other Materials

  7. The Effect of Grain Size on Mechanical Instability in Single-Phase Li-Alloy Anodes

    National Research Council Canada - National Science Library

    Wolfenstine, Jeff

    2000-01-01

    .... The results of this study suggest that decreasing the particle and/or grain size is not a practical approach to solving the mechanical instability problem of single phase Li alloys that are intended to be used as anodes in Li-ion batteries.

  8. Effect of time and temperature on grain size of V and V-Cr-Ti alloys

    International Nuclear Information System (INIS)

    Natesan, K.; Rink, D.L.

    1996-01-01

    Grain growth studies were conducted to evaluate the effect of time and temperature on the grain size of pure V, V-4 wt.%Cr-4 wt.%Ti, and V-5 wt.%Cr-5 wt.%Ti alloys. The temperatures used in the study were 500, 650, 800, and 1000 degrees C, and exposure times ranged between 100 and ∼5000 h. All three materials exhibited negligible grain growth at 500, 650, and 800 degrees C, even after ∼5000 h. At 1000 degrees C, pure V showed substantial grain growth after only 100 h, and V-4Cr-4Ti showed growth after 2000 h, while V-5Cr-5Ti showed no grain growth after exposure for up to 2000 h

  9. Grain boundary engineering for control of tellurium diffusion in GH3535 alloy

    Science.gov (United States)

    Fu, Cai-Tao; Yinling, Wang; Chu, Xiang-Wei; Jiang, Li; Zhang, Wen-Zhu; Bai, Qin; Xia, Shuang; Leng, Bin; Li, Zhi-Jun; Ye, Xiang-Xi; Liu, Fang

    2017-12-01

    The effect of grain boundary engineering (GBE) on the Te diffusion along the surface grain boundaries was investigated in GH3535 alloy. It can be found that GBE treatment increases obviously the fraction of low-Σ coincidence site lattice (CSL) boundaries, especially the Σ3 ones, and introduces the large-size grain clusters. When the as-received (AR) and GBE-treated (GBET) specimens were exposed to Te vapor, only Σ3 boundaries were found to be resistant to Te diffusion. From the cross section and the surface, the fewer Te-attacked grain boundaries and the thinner corrosion layer can be observed in the GBET sample. The improvement of resistance to Te diffusion in the GBET sample can be attributed to the large size grain-clusters associated with high proportion of the Σ3n boundaries.

  10. Assessing the grain structure of highly X-ray absorbing metallic alloys

    Energy Technology Data Exchange (ETDEWEB)

    Bormann, Therese [Basel Univ. (Switzerland). Biomaterials Science Center; University of Applied Sciences Northwestern Switzerland, Muttenz (Switzerland). Inst. for Medical and Analytical Technologies; Beckmann, Felix [Helmholtz-Zentrum Geesthacht (Germany). Inst. of Materials Research; Schinhammer, Michael [Eidgenoessische Technische Hochschule (ETH), Zuerich (Switzerland). Dept. of Materials; Deyhle, Hans; Mueller, Bert [Basel Univ. (Switzerland). Biomaterials Science Center; Wild, Michael de [University of Applied Sciences Northwestern Switzerland, Muttenz (Switzerland). Inst. for Medical and Analytical Technologies

    2014-07-15

    Selective laser melting allows the fabrication of NiTi implants with pre-defined, complex shapes. The control of the process parameters regulates the arrangement of the granular microstructure of the NiTi alloy. We prepared specimens with elongated grains, which build a sound basis for diffraction contrast tomography experiments using synchrotron radiation and for electron backscatter diffraction measurements. Both approaches reveal the orientation and size of the individual grains within the specimen. Still, electron backscatter diffraction is confined to two-dimensional cross-sections while diffraction contrast tomography reveals these microstructural features in three dimensions. We demonstrate that the grains in the selective laser melted specimen, which are oriented along the building direction, do not exhibit a well-defined planar grain orientation but are twisted. These twisted grains give rise to diffraction spots observable for several degrees of specimen rotation simultaneously to the acquisition of tomography data. (orig.)

  11. Effect of ageing on tensile behavior of ultrafine grained Al 6061 alloy

    Energy Technology Data Exchange (ETDEWEB)

    Rao, P. Nageswara [Department of Metallurgical and Materials Engineering & Centre of Nanotechnology, IIT Roorkee, Roorkee 247667 (India); Singh, Dharmendra [Department of Mechanical Engineering, Government Engineering College, Bikaner 304001 (India); Brokmeier, Heinz-Günter [Helmholtz Zentrum Geesthacht, Max Planck Straße 1, Geb 33, D-21502 Geesthacht (Germany); Jayaganthan, R., E-mail: rjayafmt@iitr.ernet.in [Department of Metallurgical and Materials Engineering & Centre of Nanotechnology, IIT Roorkee, Roorkee 247667 (India)

    2015-08-12

    In the present investigation, the ageing behavior of ultrafine grained (UFG) Al 6061 alloy, processed through multi-directional forging (MDF) at cryogenic temperature was investigated. The evolution of microstructure was investigated through transmission electron microscopy and electron back scattered diffraction technique. The results indicate that homogeneous microstructure with an ultrafine grain morphology (average size 250 nm) was achieved through cryogenic forging of the alloy subjected to prior solutionising treatment. Tensile testing at room temperature revealed that MDFed material after ageing led to significant improvement in work hardening and its tensile ductility. Strengthening of the matrix through various mechanisms has been quantified with the existing models to estimate the yield strength of the as forged and peak aged material. The precipitation hardening response in UFG material is found to be 35% lower than that of the coarse grained material as observed in the present work.

  12. Process of Equiaxed Grains of RE-Al Alloy under Slope Vibration

    International Nuclear Information System (INIS)

    Xie Shikun; Yi Rongxi; Pan Xiaoliang; Zheng Xiaoqiu; Guo Xiuyan

    2010-01-01

    A new technique using slope vibration casting process during heating and isothermal holding period to prepare Al-7Si-2RE alloy has been studied. The small, near-spherical and non-dendritic microstructure with the semi-solid processing requirements has been obtained. Experiments show that the cooling method, pouring process and the convection of melt caused by slope vibration had significant effects on the formation of near-spherical primary gains. The water-cooled copper mold casting with slope vibration at the temperature near liquidus can obtain Al-7Si-2RE alloy with small homogeneous equiaxed grains, the average grain diameter is 48.3 μm, and the average grain roundness is 1.92.

  13. Observation of Pseudopartial Grain Boundary Wetting in the NdFeB-Based Alloy

    Science.gov (United States)

    Straumal, B. B.; Mazilkin, A. A.; Protasova, S. G.; Schütz, G.; Straumal, A. B.; Baretzky, B.

    2016-08-01

    The NdFeB-based alloys were invented in 1980s and remain the best-known hard magnetic alloys. In order to reach the optimum magnetic properties, the grains of hard magnetic Nd2Fe14B phase have to be isolated from one another by the (possibly thin) layers of a non-ferromagnetic Nd-rich phase. In this work, we observe that the few-nanometer-thin layers of the Nd-rich phase appear between Nd2Fe14B grains due to the pseudopartial grain boundary (GB) wetting. Namely, some Nd2Fe14B/Nd2Fe14B GBs are not completely wetted by the Nd-rich melt and have the high contact angle with the liquid phase and, nevertheless, contain the 2-4-nm-thin uniform Nd-rich layer.

  14. Remelting of aluminium with the addition of AlTi5B1 and AlTi3C0,15 grain refiners

    Directory of Open Access Journals (Sweden)

    Dobešrek, M.

    2008-04-01

    Full Text Available It was found that concentration of boron in aluminium with the addition of AlTi5B1 grain refiner is decreasing during remelting as a consequence of TiB2 particles settling down due to gravity. TiB2 particles remained in aluminium after four remelts shows lower effect of grain refinement compared to non-remelted samples with the same TiB2 content. It was also found that TiC particles are still present in aluminium with the addition of AlTi3C0,15 grain refiner after four remelts and they probably participate in nucleation of α-Al grains.

  15. The combined effect of titanic carbide and aluminum phosphide on the refinement of primary silicon in Al-50Si alloy

    Energy Technology Data Exchange (ETDEWEB)

    Dai Hongshang [Key Lab. of Liquid Structure and Heredity of Materials, Ministry of Education, Shandong Univ., Jinan (China); Liu Xiangfa [Key Lab. of Liquid Structure and Heredity of Materials, Ministry of Education, Shandong Univ., Jinan (China); Shandong Binzhou Bohai Piston Co., Ltd., Binzhou, SD (China)

    2008-12-15

    Two refinement methods for Al-50Si alloy are presented in this article: one way is using a newly developed Si-20P alloy at 1573 K: another technique is using the Si-20P alloy in company with Al-TiO{sub 2}-C mixture powder at 1473 K. Compared to the first method, the second one not only has better refinement effect on primary Si but also lower refinement temperature. These results are due to the combined effect of TiC and AlP on the refinement process, and the duplex TiC/AlP nucleus of primary silicon has been demonstrated using electron probe micro-analysis. Moreover, the reaction of Al-TiO{sub 2}-C mixture powder with increasing temperature was investigated using differential scanning calorimetry, which shows that the TiC particles are produced at about 1473 K. AlP particles combine with the in-situ TiC particles in the melt, which is the main reason for the formation of a duplex nucleus, and the disregistry between TiC and AlP in low-index planes is also discussed. (orig.)

  16. Effect of solute concentration on grain boundary migration with segregation in stainless steel and model alloys

    Science.gov (United States)

    Kanda, H.; Hashimoto, N.; Takahashi, H.

    The phenomenon of grain boundary migration due to boundary diffusion via vacancies is a well-known process for recrystallization and grain growth during annealing. This phenomenon is known as diffusion-induced grain boundary migration (DIGM) and has been recognized in various binary systems. On the other hand, grain boundary migration often occurs under irradiation. Furthermore, such radiation-induced grain boundary migration (RIGM) gives rise to solute segregation. In order to investigate the RIGM mechanism and the interaction between solutes and point defects during the migration, stainless steel and Ni-Si model alloys were electron-irradiated using a HVEM. RIGM was often observed in stainless steels during irradiation. The migration rate of boundary varied, and three stages of the migration were recognized. At lower temperatures, incubation periods up to the occurrence of the boundary migration were observed prior to first stage. These behaviors were recognized particularly for lower solute containing alloys. From the relation between the migration rates at stage I and inverse temperatures, activation energies for the boundary migration were estimated. In comparison to the activation energy without irradiation, these values were very low. This suggests that the RIGM is caused by the flow of mixed-dumbbells toward the grain boundary. The interaction between solute and point defects and the effective defect concentration generating segregation will be discussed.

  17. Plastic strain and grain size effects in the surface roughening of a model aluminum alloy

    Science.gov (United States)

    Moore, Eric Joseph

    To address issues surrounding improved automotive fuel economy, an experiment was designed to study the effect of uniaxial plastic tensile deformation on surface roughness and on slip and grain rotation. Electron backscatter diffraction (EBSD) and scanning laser confocal microscopy (SLCM) were used to track grain size, crystallographic texture, and surface topography as a function of incremental true strain for a coarse-grained binary alloy that is a model for AA5xxx series aluminum alloys. One-millimeter thick sheets were heat treated at 425°C to remove previous rolling texture and to grow grains to sizes in the range ˜10-8000 mum. At five different strain levels, 13 sample regions, containing 43 grains, were identified in both EBSD and SLCM micrographs, and crystallographic texture and surface roughness were measured. After heat treatment, a strong cube texture matrix emerged, with bands of generally non-cube grains embedded parallel to the rolling direction (RD). To characterize roughness, height profiles from SLCM micrographs were extracted and a filtered Fourier transform approach was used to separate the profiles into intergranular (long wavelength) and intragranular (short wavelength) signatures. The commonly-used rms roughness parameter (Rq) characterized intragranular results. Two important parameters assess intergranular results in two grain size regimes: surface tilt angle (Deltatheta) and surface height discontinuity (DeltazH) between neighboring grains at a boundary. In general, the magnitude of Rq and Deltatheta increase monotonically with strain and indicate that intergranular roughness is the major contributor to overall surface roughness for true strains up to epsilon = 0.12. Surface height discontinuity DeltazH is defined due to exceptions in surface tilt angle analyses. The range of observed Deltatheta= 1-10° are consistent with the observed 3-12° rotation of individual grains as measured with EBSD. For some grain boundaries with Deltatheta

  18. Strength and fatigue of an ultrafine-grained Al-Cu-Mg alloy

    Directory of Open Access Journals (Sweden)

    Khafizova Elvira

    2017-01-01

    Full Text Available The dependence of strength and fatigue on microstructure of the Al-Cu-Mg alloy has been investigated. Various microstructures of the alloy were produced: the one with a coarse-grained (CG structure after T6 heat treatment; the one with a homogeneous ultrafine-grained (UFG structure and the one with a bimodal (mixed structure, both processed by equal-channel angular pressing (ECAP. The mean grain size and morphology of precipitates were studied by transmission electron microscopy. The ultimate tensile strength and the fatigue endurance limit were determined using the tensile and fatigue tests of standard specimens. It is established that the formation of a homogeneous UFG structure and of a bimodal (mixed structure alloy contributes to a significant increase in microhardness by 16% and 60%, and an increase of the ultimate tensile strength by 20 and 52%, respectively, as compared to the samples subjected to T6 heat treatment. Fatigue tests show that the alloy with a bimodal (mixed structure has the highest fatigue endurance limit, 45% higher than in the sample subjected to T6 heat treatment. In contrast, the formation of a homogeneous UFG structure enables increasing the fatigue endurance limit by 15% only.

  19. Effect of molybdenum addition on aluminium grain refined by titanium on its metallurgical and mechanical characteristics in the as cast condition and after pressing by the equal angular channel process

    International Nuclear Information System (INIS)

    Zaid, A. I. O.; Atieh, A. M.

    2013-01-01

    Aluminium and its alloys are versatile materials which are widely used in industrial and engineering applications due to their attractive characteristics. However, they solidify in columnar structure which tends to reduce their surface quality and mechanical strength. It is therefore, grain refined by grain refiners i.e. titanium or titanium+boron. The equal angular channel pressing, ECAP, process is a recent method for producing severe plastic deformation in materials. In this research work, the effect of addition of molybdenum either alone or in the presence of titanium to commercially pure aluminium on microstructure and mechanical behaviour is investigated in two conditions; first, in the as cast condition, and second after pressing by the ECAP process at room temperature. It was found that addition of Ti alone at a rate of 0.15 percentage weight to commercially pure Al resulted in grain refining of microstructure and a grain size of 91 meu m was obtained. However, after pressing by the ECAP process further refinement was achieved and the grain size was reduced to 18 meu m. Addition of Mo alone to aluminium at a rate of 0.1 percentage resulted in grain size of 76 meu m in the as cast condition and 32 meu m after pressing by the ECAP process. The combination of the two elements Ti and Mo together resulted in 48 meu m grain size in the as cast condition, compared to 40 meu m after pressing by the ECAP process. Furthermore, it was found that in the as cast condition: addition of Ti alone to Al resulted in enhancement of its mechanical behaviour by an increase of 5.2 percentage increase in its flow stress at 20 percentage true strain, whereas addition of Mo either alone or in the presence of Ti resulted in decrease of its flow stress at 20 percentage by 9 percentage and 5.6 percentage respectively. However, after pressing by ECAP: it was found that addition of Ti or Mo either alone or together to Al resulted in increase of its flow stress at 20 percentage strain by

  20. Effect of molybdenum addition on aluminium grain refined by titanium on its metallurgical and mechanical characteristics in the as cast condition and after pressing by the equal angular channel process

    International Nuclear Information System (INIS)

    Zaid, A I O; Atieh, A M

    2014-01-01

    Aluminium and its alloys are versatile materials which are widely used in industrial and engineering applications due to their attractive characteristics. However, they solidify in columnar structure which tends to reduce their surface quality and mechanical strength. It is therefore, grain refined by grain refiners i.e. titanium or titanium+boron. The equal angular channel pressing, ECAP, process is a recent method for producing severe plastic deformation in materials. In this research work, the effect of addition of molybdenum either alone or in the presence of titanium to commercially pure aluminium on microstructure and mechanical behaviour is investigated in two conditions; first, in the as cast condition, and second after pressing by the ECAP process at room temperature. It was found that addition of Ti alone at a rate of 0.15% weight to commercially pure Al resulted in grain refining of microstructure and a grain size of 91μm was obtained. However, after pressing by the ECAP process further refinement was achieved and the grain size was reduced to 18μm. Addition of Mo alone to aluminium at a rate of 0.1% resulted in grain size of 76μm in the as cast condition and 32μm after pressing by the ECAP process. The combination of the two elements Ti and Mo together resulted in 48μm grain size in the as cast condition, compared to 40μm after pressing by the ECAP process. Furthermore, it was found that in the as cast condition: addition of Ti alone to Al resulted in enhancement of its mechanical behaviour by an increase of 5.2% increase in its flow stress at 20% true strain, whereas addition of Mo either alone or in the presence of Ti resulted in decrease of its flow stress at 20% by 9% and 5.6% respectively. However, after pressing by ECAP: it was found that addition of Ti or Mo either alone or together to Al resulted in increase of its flow stress at 20 % strain by the following percentages 5.49, 4.74 and 10.3% respectively

  1. Mechanical behavior and strengthening mechanisms in ultrafine grain precipitation-strengthened aluminum alloy

    International Nuclear Information System (INIS)

    Ma, Kaka; Wen, Haiming; Hu, Tao; Topping, Troy D.; Isheim, Dieter; Seidman, David N.; Lavernia, Enrique J.; Schoenung, Julie M.

    2014-01-01

    To provide insight into the relationships between precipitation phenomena, grain size and mechanical behavior in a complex precipitation-strengthened alloy system, Al 7075 alloy, a commonly used aluminum alloy, was selected as a model system in the present study. Ultrafine-grained (UFG) bulk materials were fabricated through cryomilling, degassing, hot isostatic pressing and extrusion, followed by a subsequent heat treatment. The mechanical behavior and microstructure of the materials were analyzed and compared directly to the coarse-grained (CG) counterpart. Three-dimensional atom-probe tomography was utilized to investigate the intermetallic precipitates and oxide dispersoids formed in the as-extruded UFG material. UFG 7075 exhibits higher strength than the CG 7075 alloy for each equivalent condition. After a T6 temper, the yield strength (YS) and ultimate tensile strength (UTS) of UFG 7075 achieved 734 and 774 MPa, respectively, which are ∼120 MPa higher than those of the CG equivalent. The strength of as-extruded UFG 7075 (YS: 583 MPa, UTS: 631 MPa) is even higher than that of commercial 7075-T6. More importantly, the strengthening mechanisms in each material were established quantitatively for the first time for this complex precipitation-strengthened system, accounting for grain-boundary, dislocation, solid-solution, precipitation and oxide dispersoid strengthening contributions. Grain-boundary strengthening was the predominant mechanism in as-extruded UFG 7075, contributing a strength increment estimated to be 242 MPa, whereas Orowan precipitation strengthening was predominant in the as-extruded CG 7075 (∼102 MPa) and in the T6-tempered materials, and was estimated to contribute 472 and 414 MPa for CG-T6 and UFG-T6, respectively

  2. Superplasticity-like deformation of a coarse-grained Al5052 alloy

    International Nuclear Information System (INIS)

    Chow, K.K.; Chan, K.C.

    2000-01-01

    In the present paper, hot forming properties of a commercially available coarse-grained Al5052 alloy under uniaxial and biaxial stress states were examined. In hot tensile tests, the alloy exhibits a superplastic-like behaviour with a maximum tensile elongation of 194% at a temperature of 873 K and at an initial strain rate of 2.08 x 10 -1 s -1 . Dislocation slip and grain boundary sliding were considered to be the deformation mechanisms. The alloy was also bulged at a constant polar strain-rate of 2.0 x 10 -1 s -1 and at an optimum temperature of 873 K using elliptical dies with aspect ratios of 1:1, 4:3, 2:1, 8:3 and 4:1. The strain distributions revealed that the strain gradient obtained in the minor axis was much greater than that in major axis. Moreover, it was shown that the deformation behavior of the alloy was basically isotropic and the volume strain of the alloy sheet did not equal to zero which was considered to relate to its cavitation behaviour. (orig.)

  3. Final report on: Grain size determination in zirconium alloys (IAEA Research Contract No. 6025/Rb.)

    International Nuclear Information System (INIS)

    Martinez M, E.

    1991-12-01

    In spite of the amount of research developed the knowledge still is far from complete and in this basis the International Atomic Energy Agency, (IAEA), by means of the Working Group on Water Reactor Fuel Performance and Technology, initiated, in 1990 the Coordinated Research Programme named Grain Size Determination In Zirconium Alloys. Several countries were invited to participate and to contribute to the main objective of the programme, which can be state as: To develop a unified metallographic technique capable to show the microstructure of zircaloy in a reproducible and uniform manner. To fulfill the objective the following goals were established: A. To measure the grain size and perform an statistical treatment, in samples prepared specifically to show different amounts of cold work, recrystallization and grain growth. B. To compare the results obtained by the different laboratories involved in the programme. C. Finally, after the Ugine meeting, also the determination of the recrystallization and grain growth kinetics. (Author)

  4. Effects of low-frequency magnetic field on grain boundary segregation in horizontal direct chill casting of 2024 aluminum alloy

    Institute of Scientific and Technical Information of China (English)

    2005-01-01

    Effects of low frequency electromagnetic field on grain boundary segregation in horizontal direct chill (HDC)casting process was investigated experimentally. The grain boundary segregation and microstructures of the ingots,which manufactured by conventional HDC casting and low frequency electromagnetic HDC casting were compared.Results show that low frequency electromagnetic field significantly refines the microstructures and reduces grain boundary segregation. Decreasing electromagnetic frequency or increasing electromagnetic intensity has great effects in reducing grain boundary segregation. Meanwhile, the governing mechanisms were discussed.

  5. Observation of simultaneous increase in strength and ductility by grain refinement in a Fe-34.5Mn-0.04C steel

    DEFF Research Database (Denmark)

    Wang, Y. H.; Kang, J. M.; Peng, Y.

    2017-01-01

    Fine grained Fe-34.5Mn-0.04C steel samples with fully recrystallized grain sizes of 3.8 to 2.0 mu m were prepared by cold rolling followed by annealing a temperatures of either 650 degrees C or 800 degrees C. It is found that a simultaneous increase in both strength and ductility can be obtained ...... by grain refinement, leading to an observation that the best combination of strength and ductility occurs in the sample with the finest recrystallized grain size....

  6. Grain boundary migration induced segregation in V-Cr-Ti alloys

    Energy Technology Data Exchange (ETDEWEB)

    Gelles, D.S. [Pacific Northwest National Lab., Richland, WA (United States); Ohnuki, S.; Takahashi, H. [Univ. of Hokkaido (Japan)

    1996-10-01

    Analytical electron microscopy results are reported for a series of vanadium alloys irradiated in the HFIR JP23 experiment at 500{degrees}C. Alloys were V-5Cr-5Ti and pure vanadium which are expected to have transmuted to V-15Cr-5Ti and V-10Cr following irradiation. Analytical microscopy confirmed the expected transmutation occurred and showed redistribution of Cr and Ti resulting from grain boundary migration in V-5Cr-5Ti, but in pure V, segregation was reduced and no clear trends as a function of position near a boundary were identified.

  7. Study of grain structure evolution during annealing of a twin-roll-cast Mg alloy

    International Nuclear Information System (INIS)

    Tripathi, A.; Samajdar, I.; Nie, J.F.; Tewari, A.

    2016-01-01

    The evolution of microstructure under static annealing was studied for mid-thickness section of a twin-roll-cast (TRC) magnesium alloy. Annealing was performed at 300 °C and 500 °C for different times. Microstructural evolution was quantitatively analyzed, from optical micrographs, using grain path envelope analysis. Additional information from electron backscatter diffraction (EBSD) was used for addressing the possible mechanism(s). It was found that the TRC structure had a bimodal grain size, which was preserved even after annealing at 300 °C. However, the annealing at 500 °C led to a unimodal grain size. This difference in the grain size distribution created a contrasting behavior in the normalized standard deviations. This was primarily attributed to a competition between recovery and recrystallization, and their respective dominance at 300° and 500 °C. A deformation induced recrystallization recovery (DIRR) model was proposed. The proposed model could successfully address the experimental microstructural evolution. - Highlights: • Annealing of twin roll cast (TRC) magnesium alloy was done at temperatures of 300 °C and 500 °C. • TRC had bimodal structure. Bimodality preserved for annealing at 300 °C. Annealing at 500 °C led to unimodal structure. • Grain evolution was described based on the competition between recovery and recrystallization. • Deformation induced recrystallization recovery (DIRR) mechanistic model was developed.

  8. Hardening by ion implantation of VT1-0 alloy having different grain size

    Energy Technology Data Exchange (ETDEWEB)

    Nikonenko, Alisa, E-mail: aliska-nik@mail.ru; Kurzina, Irina, E-mail: kurzina99@mail.ru [National Research Tomsk State University, 36, Lenin Str., 634050, Tomsk (Russian Federation); Popova, Natalya, E-mail: natalya-popova-44@mail.ru [Tomsk State University of Architecture and Building, 2, Solyanaya Sq., 634003, Tomsk (Russian Federation); Institute of Strength Physics and Materials Science, SB RAS, 2/4, Akademicheskii Ave., 634021, Tomsk Russia (Russian Federation); Nikonenko, Elena, E-mail: vilatomsk@mail.ru [Tomsk State University of Architecture and Building, 2, Solyanaya Sq., 634003, Tomsk (Russian Federation); National Research Tomsk Polytechnic University, 30, Lenin Str., 634050, Tomsk (Russian Federation); Kalashnikov, Mark, E-mail: kmp1980@mail.ru [Institute of Strength Physics and Materials Science, SB RAS, 2/4, Akademicheskii Ave., 634021, Tomsk Russia (Russian Federation)

    2016-01-15

    The paper presents a transmission electron microscopy (TEM) study of the structural and phase state of commercially pure titanium implanted by aluminum ions. TEM study has been carried out for two types of grains, namely coarse (0.4 µm) and small (0.5 µm). This paper presents details of the yield stress calculations and the analysis of strength components for the both grain types in two areas of the modified layer: at a distance of 0-150 nm (surface area I) and ∼300 nm (central area II) from the irradiated surface. It is shown that the ion implantation results in a considerable hardening of the entire thickness of the implanted layer in the both grain types. The grain size has, however, a different effect on the yield stress in areas I and II. Thus, near the ion-alloyed layer, the yield stress decreases with the increase of the grain size, whilst area II demonstrates its increase. Moreover, the contribution to the general hardening of the alloy made by certain hardening mechanisms differs from contributions made by each of these mechanisms in each certain case.

  9. Grain size stability and hardness in nanocrystalline Cu–Al–Zr and Cu–Al–Y alloys

    Energy Technology Data Exchange (ETDEWEB)

    Roy, D., E-mail: droy2k6@gmail.com [Material Science and Engineering Department, North Carolina State University, Raleigh, NC 27606 (United States); Materials and Metallurgical Engineering Department, NIFFT, Ranchi 834003 (India); Mahesh, B.V. [Department of Mechanical and Aerospace Engineering, Monash University (Australia); Atwater, M.A. [U.S. Army Research Laboratory, Weapons and Materials Research Directorate, RDRL-WMM-F, Aberdeen Proving Ground, MD 21005-5069 (United States); Chan, T.E.; Scattergood, R.O.; Koch, C.C. [Material Science and Engineering Department, North Carolina State University, Raleigh, NC 27606 (United States)

    2014-03-01

    Cryogenic high energy ball milling has been used to synthesize nanocrystalline Cu–14Al, Cu–12Al–2Zr and Cu–12Al–2Y alloys by mechanical alloying. The alloys were studied with the aim of comparing the effect of substituting Y and Zr in place of Al, in Cu–Al alloys, on the grain size stability at elevated temperatures. The as-milled alloys were subjected to annealing at various temperatures between 200 and 900 °C and the resulting grain morphology has been studied using X-ray diffraction and transmission electron microscopy. The addition of Y results in significantly reduced susceptibility to grain growth whereas in case of CuAl and CuAlZr alloys, the susceptibility to grain growth was much higher. The hardness is substantially increased due to Zr and Y addition in the as-milled CuAl powders. However, the hardness of Cu–12Al–2Zr gradually decreases and approaches that of Cu–14Al alloy after the annealing treatment whereas in case of Cu–12Al–2Y alloy, the relative drop in the hardness is much lower after annealing. Accordingly, the efficacy of grain size stabilization by Y addition at high homologous temperatures has been explained on the basis of a recent thermodynamic stabilization models.

  10. Grain size stability and hardness in nanocrystalline Cu–Al–Zr and Cu–Al–Y alloys

    International Nuclear Information System (INIS)

    Roy, D.; Mahesh, B.V.; Atwater, M.A.; Chan, T.E.; Scattergood, R.O.; Koch, C.C.

    2014-01-01

    Cryogenic high energy ball milling has been used to synthesize nanocrystalline Cu–14Al, Cu–12Al–2Zr and Cu–12Al–2Y alloys by mechanical alloying. The alloys were studied with the aim of comparing the effect of substituting Y and Zr in place of Al, in Cu–Al alloys, on the grain size stability at elevated temperatures. The as-milled alloys were subjected to annealing at various temperatures between 200 and 900 °C and the resulting grain morphology has been studied using X-ray diffraction and transmission electron microscopy. The addition of Y results in significantly reduced susceptibility to grain growth whereas in case of CuAl and CuAlZr alloys, the susceptibility to grain growth was much higher. The hardness is substantially increased due to Zr and Y addition in the as-milled CuAl powders. However, the hardness of Cu–12Al–2Zr gradually decreases and approaches that of Cu–14Al alloy after the annealing treatment whereas in case of Cu–12Al–2Y alloy, the relative drop in the hardness is much lower after annealing. Accordingly, the efficacy of grain size stabilization by Y addition at high homologous temperatures has been explained on the basis of a recent thermodynamic stabilization models

  11. Micromechanical Modeling of Grain Boundaries Damage in a Copper Alloy Under Creep

    International Nuclear Information System (INIS)

    Voese, Markus

    2015-01-01

    In order to include the processes on the scale of the grain structure into the description of the creep behaviour of polycrystalline materials, the damage development of a single grain boundary has been initially investigated in the present work. For this purpose, a special simulationmethod has been used, whose resolution procedure based on holomorphic functions. The mechanisms taken into account for the simulations include nucleation, growth by grain boundary diffusion, coalescence and shrinkage until complete sintering of grain boundary cavities. These studies have then been used to develop a simplified cavitation model, which describes the grain boundary damage by two state variables and the time-dependent development by a mechanism-oriented rate formulation. To include the influence of grain boundaries within continuum mechanical considerations of polycrystals, an interface model has been developed, that incorporates both damage according to the simplified cavitation model and grain boundary sliding in dependence of a phenomenological grain boundary viscosity. Furthermore a micromechanical model of a polycrystal has been developed that allows to include a material's grain structure into the simulation of the creep behaviour by means of finite element simulations. Thereby, the deformations of individual grains are expressed by a viscoplastic single crystal model and the grain boundaries are described by the proposed interface model. The grain structure is represented by a finite element model, in which the grain boundaries are modelled by cohesive elements. From the evaluation of experimental creep data, the micromechanical model of a polycrystal has been calibrated for a copper-antimony alloy at a temperature of 823 K. Thereby, the adjustment of the single crystal model has been carried out on the basis of creep rates of pure copper single crystal specimens. The experimental determination of grain boundary sliding and grain boundary porosity for coarse-grained

  12. Surface studies of iridium-alloy grain boundaries associated with weld cracking

    International Nuclear Information System (INIS)

    Mosley, W.C.

    1982-01-01

    Plutonium-238 oxide fuel pellets for the General Purpose Heat Source (GPHS) Radioisotopic Thermoelectric Generators to be used on the NASA Galileo Mission to Jupiter and the International Solar Polar Mission are produced and encapsulated in iridium alloy at the Savannah River Plant (SRP). Underbead cracks occasionally occur in the girth weld on the iridium-alloy-clad vent sets in the region where the gas tungsten arc is quenched. Grain-boundary structures and compositions were characterized by scanning electron microscopy/x-ray energy spectroscopy, electron microprobe analysis and scanning Auger microprobe analysis to determine the cause of weld quench area cracking. Results suggest that weld quench area cracking may be caused by gas porosity or liquation in the grain boundaries

  13. Refinement by Rietveld method of a rolled sheet Al-Mg-Si 6063 alloy with preferential orientation

    International Nuclear Information System (INIS)

    Carrio, J.A.G.; Hattori, C.S.; Miranda, L.F.; Domingues Junior, N.I.; Lima, N.B.; Couto, A.A.; Aguiar, A.A.

    2010-01-01

    The Rietveld refinement of a sample with preferential orientation was accomplished using data of X ray diffraction of a rolled 6063 aluminum alloy. The refinement of the preferential orientation by spherical harmonic was accomplished using a symmetry of sample mmm (rolling) until the order of 8 and was compared with experimental pole figures. The four pole figures presented indicate a sharp texture of the planes (111), (200), (220) and (311). The calculated pole figures obtained from the refinement of the X ray diffraction spectrum can incur in mistakes of preferential orientation. This happens because the measure is restricted to the planes parallel to the surface without inference to the symmetry of the sample. (author)

  14. A Stochastic mesoscopic model for predicting the globular grain structure and solute redistribution in cast alloys at low superheat

    International Nuclear Information System (INIS)

    Nastac, Laurentiu; El Kaddah, Nagy

    2012-01-01

    It is well known that casting at low superheat has a strong influence on the solidification morphology and macro- and microstructures of the cast alloy. This paper describes a stochastic mesoscopic solidification model for predicting the grain structure and segregation in cast alloy at low superheat. This model was applied to predict the globular solidification morphology and size as well as solute redistribution of Al in cast Mg AZ31B alloy at superheat of 5°C produced by the Magnetic Suspension Melting (MSM) process, which is an integrated containerless induction melting and casting process. The castings produced at this low superheat have fine globular grain structure, with an average grain size of 80 μm, which is about 3 times smaller than that obtained by conventional casting techniques. The stochastic model was found to reasonably predict the observed grain structure and Al microsegregation. This makes the model a useful tool for controlling the structure of cast magnesium alloys.

  15. Growth order and activation energies for grain growth of Ti-6Al-4V alloy in β phase

    International Nuclear Information System (INIS)

    Gil, F.J.; Planell, J.A.

    1991-01-01

    This paper reports that one of the reasons usually stated for avoiding annealing treatments and hot working of Ti-6Al-4V alloy at temperatures over the β transus is the large grain growth which takes place at such temperatures. The aim of the present work is to quantify the grain growth kinetics when the alloy is heat treated in its β phase. It is well known that the driving force for grain growth comes from the surface energy of the grain boundaries. When thermal energy is given to the material, diffusion takes place which leads to grain selection. This means that the number of grains decreases, their size increases, the area of the grain boundaries decreases with the total energy stored in them and consequently a state of higher thermodynamic stability is reached

  16. Effect of Strain Restored Energy on Abnormal Grain Growth in Mg Alloy Simulated by Phase Field Methods

    Science.gov (United States)

    Wu, Yan; Huang, Yuan-yuan

    2018-03-01

    Abnormal grain growth of single phase AZ31 Mg alloy in the spatio-temporal process has been simulated by phase field models, and the influencing factors of abnormal grain growth are studied in order to find the ways to control secondary recrystallization in the microstructure. The study aims to find out the mechanisms for abnormal grain growth in real alloys. It is shown from the simulated results that the abnormal grain growth can be controlled by the strain restored energy. Secondary recrystallization after an annealing treatment can be induced if there are grains of a certain orientation in the microstructure with local high restored energy. However, if the value of the local restored energy at a certain grain orientation is not greater than 1.1E 0, there may be no abnormal grain growth in the microstructure.

  17. Refinement of ferrite grain size during hot direct rolling of hsla steel

    International Nuclear Information System (INIS)

    Ajmal, M.

    2001-01-01

    Steel ingots containing 0.04 wt % Nb and varying contents of carbon were made in laboratory, that simulated thin slab casting. Mn and Si content were kept constant at 1.35 % and 0.25 % respectively. After each casting the mould assembly was transferred to the rolling mill and the temperature of the ingot was monitored. Each ingot was rolled to 4mm thickness in three passes. The first pass of 43% reduction for all the ingots were given at 1140 degree C. The second pass (reduction, 35 %) for all the ingots were given at 1040 degree C. However the temperature for third pass (reduction, 30 %) was varied to retain more strain in the austenite prior to transformation. It was shown that third pass at lower temperature i.e. 810 degree C in the austenite range yields a ferrite grains size of 2-3 micrometer. A yield strength of 465 Mpa and tensile strength of 530 Mpa can also be achieved in these plates. (author)

  18. The relationship between viscosity and refinement efficiency of pure aluminum by Al-Ti-B refiner

    Energy Technology Data Exchange (ETDEWEB)

    Yu Lina [Key Laboratory of Liquid Structure and Heredity of Materials, Ministry of Education, Shandong University, 73 Jingshi Road, Jinan 250061 (China); Liu Xiangfa [Key Laboratory of Liquid Structure and Heredity of Materials, Ministry of Education, Shandong University, 73 Jingshi Road, Jinan 250061 (China)]. E-mail: xfliu@sdu.edu.cn

    2006-11-30

    The relationship between viscosity and refinement efficiency of pure aluminum with the addition of Al-Ti-B master alloy was studied in this paper. The experimental results show that when the grain size of solidified sample is finer the viscosity of the melt is higher after the addition of different Al-Ti-B master alloys. This indicates that viscosity can be used to approximately estimate the refinement efficiency of Al-Ti-B refiners in production to a certain extent. The main reason was also discussed in this paper by using transmission electron microscopy (TEM) analysis and differential scanning calorimetry (DSC) experiment.

  19. Determination of lattice orientation in aluminium alloy grains by low energy gallium ion-channelling

    Energy Technology Data Exchange (ETDEWEB)

    Silk, Jonathan R. [Aerospace Metal Composites Ltd., RAE Road, Farnborough, GU14 6XE (United Kingdom); Dashwood, Richard J. [WMG, University of Warwick, Coventry, CV4 7AL (United Kingdom); Chater, Richard J., E-mail: r.chater@imperial.ac.u [Department of Materials, Imperial College, London SW7 2AZ (United Kingdom)

    2010-06-15

    Polished sections of a fine-grained aluminium, silicon carbide metal matrix composite (MMC) alloy were prepared by sputtering using a low energy gallium ion source and column (FIB). The MMC had been processed by high temperature extrusion. Images of the polished surface were recorded using the ion-induced secondary electron emission. The metal matrix grains were distinguished by gallium ion-channelling contrast from the silicon carbide component. The variation of the contrast from the aluminium grains with tilt angle can be recorded and used to determine lattice orientation with the contrast from the silicon carbide (SiC) component as a reference. This method is rapid and suits site-specific investigations where classical methods of sample preparation fail.

  20. Short-time beta grain growth kinetics for a conventional titanium alloy

    International Nuclear Information System (INIS)

    Semiatin, S.L.; Sukonnik, I.M.

    1996-01-01

    The kinetics of beta grain growth during short-time, supertransus heat treatment of Ti-5Al-4V were determined using a salt-pot technique. The finite-time, subtransus temperature transient during salt-pot heating was quantified through measurements of the heat transfer coefficient characterizing conduction across the salt-titanium interface and a simple heat conduction analysis which incorporated this heat transfer coefficient. Grain size versus time data adjusted to account for the subtransus temperature transient were successfully fit to the parabolic grain growth law d n - d 0 n = kt exp(-Q/RT) using an exponent n equal to 2.0. Comparison of the present results to rapid, continuous heat treatment data in the literature for a similar titanium alloy revealed a number of semi-quantitative similarities

  1. Grain Growth and Precipitation Behavior of Iridium Alloy DOP-26 During Long Term Aging

    Energy Technology Data Exchange (ETDEWEB)

    Pierce, Dean T. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Muralidharan, Govindarajan [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Fox, Ethan E. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Cox, Victoria A. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Geer, Tom [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States)

    2017-05-01

    The influence of long term aging on grain growth and precipitate sizes and spatial distribution in iridium alloy DOP-26 was studied. Samples of DOP-26 were fabricated using the new process, recrystallized for 1 hour (h) at 1375 C, then aged at either 1300, 1400, or 1500 C for times ranging from 50 to 10,000 h. Grain size measurements (vertical and horizontal mean linear intercept and horizontal and vertical projection) and analyses of iridium-thorium precipitates (size and spacing) were made on the longitudinal, transverse, and rolling surfaces of the as-recrystallized and aged specimens from which the two-dimensional spatial distribution and mean sizes of the precipitates were obtained. The results obtained from this study are intended to provide input to grain growth models.

  2. Observation of WC grain shapes determined by carbon content during liquid phase sintering of WC-Co alloys

    International Nuclear Information System (INIS)

    Sona Kim; Hyoun-Ee Kim; Seok-Hee Han; Jong-Ku Park

    2001-01-01

    In the composite materials of WC-Co alloys, the faceted WC grains as a hard phase are dispersed in the ductile matrix of cobalt. Properties of WC-Co alloys are affected by microstructural factors such as volume fraction of WC phase, size of WC grains, and carbon content (kinds of constituent phases). Although the properties of WC-Co alloys are inevitably affected by the shape of WC grains, the shape of WC grains has not been thrown light on the properties of WC-Co alloys yet, because it has been regarded to have a uniform shape regardless of alloy compositions. It is proved that the WC grains have various shapes varying reversibly with carbon content in the sintered WC-Co compacts. This dependency of grain shape on the carbon content is attributed to asymmetric atomic structure of WC crystal. The {10 1 - 0} prismatic planes are distinguished into two groups with different surface energy according to their atomic structures. The prismatic planes of high surface energy tend to disappear in the compacts with high carbon content. In addition, these high energy prismatic planes tend to split into low energy surfaces in the large WC grains. (author)

  3. Contributions to yield strength in an ultrafine grained 1050 aluminum alloy after DC current annealing

    International Nuclear Information System (INIS)

    Cao, Yiheng; He, Lizi; Zhou, Yizhou; Wang, Ping; Cui, Jianzhong

    2016-01-01

    The ultrafine grained (UFG) 1050 aluminum alloy was prepared by equal channel angular pressing at cryogenic temperature (cryoECAP). The evolution of the yield strength and microstructures of UFG 1050 aluminum alloy after direct electric current (DC current) annealing at 150–400 °C for 1 h were investigated by tensile test, electron back scattering diffraction pattern (EBSD) and transmission electron microscopy (TEM). For the cryoECAPed and annealed samples at 150–250 °C, the predominant boundaries are high angle boundaries (HABs) (>60%), many dislocations accumulate at subgrain and/or grain boundaries, the yield strength (126–159 MPa) mainly comes from the dislocation and grain boundary strengthening contributions. While an unusual increase in the yield strength (by 8.1–11.2%) observed in samples annealed at 150–200 °C is attributed to an additional strengthening contribution from the more HABs having stable structures which can act as effective barriers to dislocation motion during tensile deformation. When annealing at 300–400 °C, the microstructures are free of dislocations, the yield strength (29–45 MPa) comes from the grain boundary strengthening contribution. With the application of DC current, the larger grain size, lower dislocation density and higher fraction of LABs having misorientation angle between 3−7° in samples annealed at 150–250 °C result in the lower yield strength, while the smaller average grain sizes in samples annealed at 300–400 °C cause the higher yield strength.

  4. Contributions to yield strength in an ultrafine grained 1050 aluminum alloy after DC current annealing

    Energy Technology Data Exchange (ETDEWEB)

    Cao, Yiheng [Key Lab of Electromagnetic Processing of Materials, Ministry of Education, Northeastern University, Shenyang 110819 (China); He, Lizi, E-mail: helizi@epm.neu.edu.cn [Key Lab of Electromagnetic Processing of Materials, Ministry of Education, Northeastern University, Shenyang 110819 (China); School of Materials Science and Engineering, Northeastern University, Shenyang 110819 (China); Zhou, Yizhou [Institute of Metal Research, Chinese Academy of Sciences, Shenyang 110016 (China); Wang, Ping; Cui, Jianzhong [Key Lab of Electromagnetic Processing of Materials, Ministry of Education, Northeastern University, Shenyang 110819 (China); School of Materials Science and Engineering, Northeastern University, Shenyang 110819 (China)

    2016-09-30

    The ultrafine grained (UFG) 1050 aluminum alloy was prepared by equal channel angular pressing at cryogenic temperature (cryoECAP). The evolution of the yield strength and microstructures of UFG 1050 aluminum alloy after direct electric current (DC current) annealing at 150–400 °C for 1 h were investigated by tensile test, electron back scattering diffraction pattern (EBSD) and transmission electron microscopy (TEM). For the cryoECAPed and annealed samples at 150–250 °C, the predominant boundaries are high angle boundaries (HABs) (>60%), many dislocations accumulate at subgrain and/or grain boundaries, the yield strength (126–159 MPa) mainly comes from the dislocation and grain boundary strengthening contributions. While an unusual increase in the yield strength (by 8.1–11.2%) observed in samples annealed at 150–200 °C is attributed to an additional strengthening contribution from the more HABs having stable structures which can act as effective barriers to dislocation motion during tensile deformation. When annealing at 300–400 °C, the microstructures are free of dislocations, the yield strength (29–45 MPa) comes from the grain boundary strengthening contribution. With the application of DC current, the larger grain size, lower dislocation density and higher fraction of LABs having misorientation angle between 3−7° in samples annealed at 150–250 °C result in the lower yield strength, while the smaller average grain sizes in samples annealed at 300–400 °C cause the higher yield strength.

  5. Influence of intermediate annealing on abnormal Goss grain growth in the rolled columnar-grained Fe-Ga-Al alloys

    International Nuclear Information System (INIS)

    Liu, Yangyang; Li, Jiheng; Gao, Xuexu

    2017-01-01

    Highlights: • Texture of primary IA sample was dominated by γ-fiber with a peak at {1 1 1}<1 1 0>. • Texture of primary CR sample was dominated by {1 1 3}<1 1 4> texture. • Inhomogeneous microstructure was significantly improved in primary IA sample. • Strong Goss texture was obtained in final IA sample without surface energy control. - Abstract: Magnetostrictive Fe 82 Ga 4.5 Al 13.5 sheets with 0.1 at% NbC were prepared from directional solidified alloys with <0 0 1> preferred orientation. The slabs were hot rolled at 650 °C and warm rolled at 500 °C. Then some warm-rolled sheets were annealed intermediately at 850 °C for 5 min but the others not. After that, all the sheets were cold rolled to a final thickness of ∼0.3 mm. The microstructures, the textures and the distributions of second phase particles in the primary recrystallized samples were investigated. With intermediate annealing, the inhomogeneous microstructure was improved remarkably and strong Goss ({1 1 0}<0 0 1>) and γ-fiber (<1 1 1>//normal direction [ND]) textures were produced in the primary recrystallized samples. But, an evident disadvantage in size and quantity was observed for Goss grains in the primary recrystallized sample without intermediate annealing. After a final annealing, the final textures and magnetostrictions of samples with and without intermediate annealing were characterized. For samples without intermediate annealing, abnormal growth of {1 1 3} grains occurred and deteriorated the magnetostriction. In contrast, abnormal Goss grain growth occurred completely in samples with intermediate annealing and led to saturation magnetostriction as high as 156 ppm.

  6. Influence of intermediate annealing on abnormal Goss grain growth in the rolled columnar-grained Fe-Ga-Al alloys

    Energy Technology Data Exchange (ETDEWEB)

    Liu, Yangyang; Li, Jiheng; Gao, Xuexu, E-mail: gaox@skl.ustb.edu.cn

    2017-08-01

    Highlights: • Texture of primary IA sample was dominated by γ-fiber with a peak at {1 1 1}<1 1 0>. • Texture of primary CR sample was dominated by {1 1 3}<1 1 4> texture. • Inhomogeneous microstructure was significantly improved in primary IA sample. • Strong Goss texture was obtained in final IA sample without surface energy control. - Abstract: Magnetostrictive Fe{sub 82}Ga{sub 4.5}Al{sub 13.5} sheets with 0.1 at% NbC were prepared from directional solidified alloys with <0 0 1> preferred orientation. The slabs were hot rolled at 650 °C and warm rolled at 500 °C. Then some warm-rolled sheets were annealed intermediately at 850 °C for 5 min but the others not. After that, all the sheets were cold rolled to a final thickness of ∼0.3 mm. The microstructures, the textures and the distributions of second phase particles in the primary recrystallized samples were investigated. With intermediate annealing, the inhomogeneous microstructure was improved remarkably and strong Goss ({1 1 0}<0 0 1>) and γ-fiber (<1 1 1>//normal direction [ND]) textures were produced in the primary recrystallized samples. But, an evident disadvantage in size and quantity was observed for Goss grains in the primary recrystallized sample without intermediate annealing. After a final annealing, the final textures and magnetostrictions of samples with and without intermediate annealing were characterized. For samples without intermediate annealing, abnormal growth of {1 1 3} grains occurred and deteriorated the magnetostriction. In contrast, abnormal Goss grain growth occurred completely in samples with intermediate annealing and led to saturation magnetostriction as high as 156 ppm.

  7. OKMC study of the effect of grain boundaries in martensitic Fe-Cr-C alloys

    International Nuclear Information System (INIS)

    Chiapetto, M.; Becquart, C.S.; Malerba, L.

    2015-01-01

    Fe-Cr-C alloys with chromium concentrations in the range from about 2 wt % to 12 wt % form ferritic-martensitic structures by rapid cooling from the austenite state already in the presence of relatively low carbon concentrations. In this process it is possible to obtain different ratios of ferrite and martensite, as well as formation of carbides, by varying the thermal treatment. The presence of ferrite or martensite might have an influence on the nano-structural evolution under irradiation of these alloys. Here, considering a tempered martensite reference alloy with 9% Cr, we make use of an already validated object kinetic Monte Carlo (OKMC) model in order to study the possible effect of the formation of martensite laths on the material nano-structural evolution under neutron irradiation, assuming that the relevant boundaries act as sinks for radiation defects. The results show that the reduction of the grain size (including in this definition the average size of prior austenite grains, blocks and laths) does not play any relevant role until sizes of the order of about 0.5 μm are reached: for smaller grains the number of defects being absorbed by the boundaries becomes dominant. However, this threshold is lower than the experimentally observed martensite lath dimensions, thereby suggesting that what makes the difference in martensitic Fe-Cr-C alloys with respect to ferrite concerning events and mechanisms taking place during irradiation are not the lath boundaries as sinks. Differences between the nano-structural evolution in ferrite and martensite should therefore be ascribed to other factors. This document is composed of an article and the presentation slides. (authors)

  8. Large-Grain Tin-Rich Perovskite Films for Efficient Solar Cells via Metal Alloying Technique.

    Science.gov (United States)

    Tavakoli, Mohammad Mahdi; Zakeeruddin, Shaik Mohammed; Grätzel, Michael; Fan, Zhiyong

    2018-03-01

    Fast research progress on lead halide perovskite solar cells has been achieved in the past a few years. However, the presence of lead (Pb) in perovskite composition as a toxic element still remains a major issue for large-scale deployment. In this work, a novel and facile technique is presented to fabricate tin (Sn)-rich perovskite film using metal precursors and an alloying technique. Herein, the perovskite films are formed as a result of the reaction between Sn/Pb binary alloy metal precursors and methylammonium iodide (MAI) vapor in a chemical vapor deposition process carried out at 185 °C. It is found that in this approach the Pb/Sn precursors are first converted to (Pb/Sn)I 2 and further reaction with MAI vapor leads to the formation of perovskite films. By using Pb-Sn eutectic alloy, perovskite films with large grain sizes up to 5 µm can be grown directly from liquid phase metal. Consequently, using an alloying technique and this unique growth mechanism, a less-toxic and efficient perovskite solar cell with a power conversion efficiency (PCE) of 14.04% is demonstrated, while pure Sn and Pb perovskite solar cells prepared in this manner yield PCEs of 4.62% and 14.21%, respectively. It is found that this alloying technique can open up a new direction to further explore different alloy systems (binary or ternary alloys) with even lower melting point. © 2018 WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim.

  9. Associations of whole and refined grain intakes with adiposity-related cancer risk in the Framingham Offspring Cohort (1991-2013)

    Science.gov (United States)

    Objective: The objective of this prospective cohort study is to evaluate associations between whole and refined grains and their food sources in relation to risk of adiposity-related cancers combined and three of the most commonly diagnosed site-specific cancers in the US: breast, prostate, and colo...

  10. Mechanical Properties of Al-Si-Mg Alloy Castings as a Function of Structure Refinement and Porosity Fraction

    Directory of Open Access Journals (Sweden)

    Hajkowski M.

    2012-12-01

    Full Text Available During design of the casting products technology, an important issue is a possibility of prediction of mechanical properties resulting from the course of the casting solidification process. Frequently there is a need for relations describing mechanical properties of silumin alloys as a function of phase refinement in a structure and a porosity fraction, and relations describing phase refinement in the structure and the porosity fraction as a function of solidification conditions. The study was conducted on castings of a 22 mm thick plate, made of EN AC-AlSi7Mg0,3 alloy in moulds: of quartz sand, of quartz sand with chill and in permanent moulds. On the basis of cooling curves, values of cooling rate in various casting parts were calculated. The paper also presents results of examination of distance between arms in dendrites of a solid solution α (DASL, precipitations length of silicon in an eutectic (DlSi and gas-shrinkage porosity (Por as a function of cooling rate. Statistical relations of DASL, DlSi, Por as a function of cooling rate and statistical multiparameter dependencies describing mechanical properties (tensile strength, yield strength, elongation of alloy as a function of DASL, DlSi and Por are also presented in the paper.

  11. Effect of Heating Rate on Grain Structure and Superplasticity of 7B04 Aluminum Alloy Sheets

    Directory of Open Access Journals (Sweden)

    CHEN Min

    2017-03-01

    Full Text Available Fine-grained 7B04 aluminum alloy sheets were manufactured through thermo-mechanical treatment. The effects of anneal heating rate on grain structure and superplasticity were investigated using electron back scattering diffraction(EBSD and high temperature tensile test. The results show that at the heating rate of 5.0×10-3K/s, the average grain sizes along the rolling direction(RD and normal direction(ND are 28.2μm and 13.9μm respectively, the nucleation rate is 1/1000. With the increase of heating rate, the average grain size decreases, and the nucleation rate increases. When the heating rate increases to 30.0K/s, the average grain sizes along the RD and ND decrease respectively to 9.9μm and 5.1μm, and the nucleation rate increases to 1/80. Besides, with the increase of heating rate, the elongation of sheets also increases. The elongation of the specimens increases from 100% to 730% under the deforming condition of 773K/8×10-4s-1.

  12. Microstructure and texture of a nano-grained complex Al alloy fabricated by accumulative roll-bonding of dissimilar Al alloys.

    Science.gov (United States)

    Lee, Seong-Hee; Jeon, Jae-Yeol; Lee, Kwang-Jin

    2013-01-01

    An ultrafine grain (UFG) complex lamella aluminum alloy sheet was successfully fabricated by ARB process using AA1050 and AA6061. The lamella thickness of the alloy became thinner and elongated to the rolling direction with increasing the number of ARB cycles. By TEM observation, it is revealed that the aspect ratio of UFGs formed by ARB became smaller with increasing the number of ARB cycles. In addition, the effect of ARB process on the development of deformation texture at the quarter thickness of ARB-processed sheets was clarified. ARB process leaded to the formation of the rolling texture with shear texture and weak cube orientation. The subdivision of the grains to the rolling direction began to occur after 3 cycles of the ARB, resulting in formation of ultrafine grains with small aspect ratio. After 5 cycles, the ultrafine grained structure with the average grain diameter of 560 nm develops in almost whole regions of the sample.

  13. Microstructural characterization and grain growth kinetics of atomized Fe-6%Si alloy

    Energy Technology Data Exchange (ETDEWEB)

    Florio Filho, A.; Bolfarini, C.; Kiminami, C.S. [Dept. de Engenharia de Materiais, Univ. Federal de Sao Carlos, Sao Carlos SP (Brazil)

    2001-07-01

    The microstructural characterization of the overspray powders is considered an important step to evaluate the as-cast microstructure of preforms fabricated by spray forming process. The particles generated during the high pressure gas atomization fly toward a substrate located at the middle height into the atomization chamber and consolidate to a dense deposit. The solidification process begins already during the flight of the droplets and high cooling rate can be achieved by the droplets of the molten metal during the atomization step. Consequently, the microstructure of the preform has some typical features presented by rapidly solidified metals as low level of porosity and segregation and it is strongly influenced by the thermal history of the droplets during flight. In the present work the microstructure of the particles of the Fe-6%Si alloy was analysed by light microscopy and scanning electron microscopy (SEM). The experimental determination of the kinetic exponent n for grain boundary migration in both powder and preform was determined by isothermal treatment under argon atmosphere. It has been stated that the larger the particle size the greater the grain size in Fe-6%Si alloy. It was observed also that the interface morphology is strongly related to the particle size. Furthermore, the grain growth kinetic in the preform seems to not obey the migration mechanism where the self diffusion of elemental Fe drive the boundary displacement. (orig.)

  14. Comparison of modification with strontium and the refining with antimony in A 356 aluminium alloys

    International Nuclear Information System (INIS)

    Fuoco, Ricardo; Correa, Edison Roberto; Correa, Alzira V.O.; Bocalini Junior, Mario

    1992-01-01

    Strontium and Antimony treated A356 aluminium alloy samples were metallographically characterized in the as cast and solution and aged conditions. Antimony treated alloy has shown slower spheroidizing kinetics of the Silicon particles during solution treatment, lower porosity level and higher tensile strength and elongation than Strontium treated one. (author)

  15. Disintegration of the net-shaped grain-boundary phase by multi-directional forging and its influence on the microstructure and properties of Cu-Ni-Si alloy

    Science.gov (United States)

    Zhang, Jinlong; Lu, Zhenlin; Zhao, Yuntao; Jia, Lei; Xie, Hui; Tao, Shiping

    2017-09-01

    Cu-Ni-Si alloys with 90% Cu content and Ni to Si ratios of 5:1 were fabricated by fusion casting, and severe plastic deformation of the Cu-Ni-Si alloy was carried out by multi-direction forging (MDF). The results showed that the as-cast and homogenized Cu-Ni-Si alloys consisted of three phases, namely the matrix phase α-Cu (Ni, Si), the reticular grain boundary phase Ni31Si12 and the precipitated phase Ni2Si. MDF significantly destroyed the net-shaped grain boundary phase, the Ni31Si12 phase and refined the grain size of the Cu matrix, and also resulted in the dissolving of Ni2Si precipitates into the Cu matrix. The effect of MDF on the conductivity of the solid solution Cu-Ni-Si alloy was very significant, with an average increase of 165.16%, and the hardness of the Cu-Ni-Si alloy also increased obviously.

  16. Dynamic testing at high strain rates of an ultrafine-grained magnesium alloy processed by ECAP

    International Nuclear Information System (INIS)

    Li, B.; Joshi, S.; Azevedo, K.; Ma, E.; Ramesh, K.T.; Figueiredo, R.B.; Langdon, T.G.

    2009-01-01

    A ZK60 magnesium alloy was processed by equal-channel angular pressing (ECAP) at 473 K to produce a grain size of ∼0.8 μm and it was then tested under dynamic conditions at strain rates up to 4.0 x 10 3 s -1 using a split-Hopkinson bar. The stress-strain curves in dynamic testing exhibited upwards concave curvature suggesting the occurrence of twinning. Examination by transmission electron microscopy showed that dislocation slip played a major role in the flow behavior with dislocation accumulation as the main source of work hardening. An identification of Burgers vectors revealed the extensive presence of prismatic dislocations. Rod-shaped Mg 1 (Zn,Zr) 1 precipitates present in the as-received alloy become fragmented and overaged during ECAP.

  17. Computer generated structures of grain boundaries in Li2-type ordered alloys

    International Nuclear Information System (INIS)

    DeHosson, J.Th.M.; Pestman, B.J.; Schapink, F.W.; Tichelaar, F.D.

    1988-01-01

    In recent years, the influence of the establishment of long-range order in cubic alloys on the structure of grain boundaries in Li 2 alloys has been considered. Thus, for example, for the Σ = 5 (310) tilt boundary the various possible structures have been investigated that are generated upon ordering, starting from plausible structures in the disordered state. However, apart from some rough energy estimates based upon nearest neighbor interactions, no reliable energy calculations have been performed of these different possible structures. In this paper, computer calculations based upon interatomic pair potentials constructed in such a way that the Li 2 structure is stable with respect to disordering, are reported for the Σ = 5 (310) boundary. The relative stability of various possible structures, with associated different boundary compositions, has been investigated

  18. Grain-boundary sliding in a TiAl alloy with fine-grained duplex microstructure during 750 deg. C creep

    Energy Technology Data Exchange (ETDEWEB)

    Peter, D. [Ruhr University Bochum, Institute for Materials, D-44780 Bochum (Germany); Viswanathan, G.B., E-mail: Viswanathan.11@osu.edu [Ruhr University Bochum, Institute for Materials, D-44780 Bochum (Germany) and Department of Materials Science and Engineering, Ohio State University, Columbus, OH 43210 (United States); Wagner, M.F.-X.; Eggeler, G. [Ruhr University Bochum, Institute for Materials, D-44780 Bochum (Germany)

    2009-06-15

    Constant-load creep experiments at a temperature of 750 deg. C and a nominal stress of 300 MPa were conducted on a fine-grained Ti-45Al-5Nb-0.2B-0.2C (in at.%) alloy with a duplex microstructure. Microstructures before and after creep (accumulated strain: 9.6%) were analyzed using scanning and transmission electron microscopy (SEM and TEM). TEM analysis after creep indicates that the individual microstructural constituents of the fine duplex microstructure, namely, the equiaxed {gamma} and the lamellar {alpha}{sub 2}/{gamma} colonies, undergo varying degrees of deformation and develop various substructures. Lamellar grains deform by dislocation creep. They show clear evidence for dislocation and twin activity. In contrast, only few dislocations are found in the equiaxed grains. We show that the regions with small equiaxed {gamma} grains, representing 65-75 vol.% of the microstructure, deform by grain-boundary sliding.

  19. Grain-boundary sliding in a TiAl alloy with fine-grained duplex microstructure during 750 deg. C creep

    International Nuclear Information System (INIS)

    Peter, D.; Viswanathan, G.B.; Wagner, M.F.-X.; Eggeler, G.

    2009-01-01

    Constant-load creep experiments at a temperature of 750 deg. C and a nominal stress of 300 MPa were conducted on a fine-grained Ti-45Al-5Nb-0.2B-0.2C (in at.%) alloy with a duplex microstructure. Microstructures before and after creep (accumulated strain: 9.6%) were analyzed using scanning and transmission electron microscopy (SEM and TEM). TEM analysis after creep indicates that the individual microstructural constituents of the fine duplex microstructure, namely, the equiaxed γ and the lamellar α 2 /γ colonies, undergo varying degrees of deformation and develop various substructures. Lamellar grains deform by dislocation creep. They show clear evidence for dislocation and twin activity. In contrast, only few dislocations are found in the equiaxed grains. We show that the regions with small equiaxed γ grains, representing 65-75 vol.% of the microstructure, deform by grain-boundary sliding.

  20. Residual Stress Measurement of Coarse Crystal Grain in Aluminium Casting Alloy by Neutron Diffraction

    International Nuclear Information System (INIS)

    Nishida, Masayuki; Watanabe, Yoshitaka; Hanabusa, Takao

    2009-01-01

    Full text: Neutron stress measurement can detect strain and stress information in deep region because of large penetration ability of neutron beams. The present paper describes procedure and results in the residual stress measurement of aluminium casting alloy by neutron diffraction. Usually, the aluminium casting alloy includes the large crystal grains. The existence of large crystal grains makes it difficult to estimate the residual stresses in highly accuracy. In this study, the modified three axial method using Hook's equation was employed for neutron stress measurement. These stress measurements were performed under the two kinds of new techniques. One is a rocking curve method to calculate the principal strains in three directions. The peak profiles which appear discretely on rocking curves were translated to principle stresses by the Bragg law and the basic elastic theory. Another is the consideration of measurement positions and the edge effect in the neutron irradiated area (volume gage). The edge effect generates the errors of 2θ-peak position in the neutron stress measurement. In this study, the edge effect was investigated in detail by a small bit of copper single crystal. The copper bit was moved and scanned on three dimensionally within the gage volume. Furthermore, the average strains of symmetrical positions are measure by the sample turning at 180 degrees, because the error distributions of the 2θ-peak position followed to positions inside the gage volume. Form these results of this study, the residual stresses in aluminium casting alloy which includes the large crystal grains were possible to estimate by neutron stress measurement with the rocking curve method and the correction of the edge effect. (author)

  1. Twin pattern evolution in a fine-grained Mg alloy subjected to indentation

    International Nuclear Information System (INIS)

    Liu, Zhe; Xin, Renlong; Yu, Hongni; Guo, Changfa; Liu, Qing

    2016-01-01

    A Vickers diamond pyramid indenter was impressed on a fine-grained polycrystalline Mg–3Al–1Zn alloy. Serial polishing in combination with quasi-in-situ electron backscatter diffraction (EBSD) examinations revealed the presence and the 3D spatial distributions of {10–12} extension twins around the indent. Twin chains and completely twinned areas were found in some regions close to the indent. A model of twin pattern evolution around the indent was proposed based on the experimental observations and local strain accommodation analysis.

  2. Origin of intergranular embrittlement of Al alloys induced by Na and Ca segregation: Grain boundary weakening

    International Nuclear Information System (INIS)

    Lu Guanghong; Zhang Ying; Deng Shenghua; Wang Tianmin; Kohyama, Masanori; Yamamoto, Ryoichi; Liu Feng; Horikawa, Keitaro; Kanno, Motohiro

    2006-01-01

    Using a first-principles computational tensile test, we show that the ideal tensile strength of an Al grain boundary (GB) is reduced with both Na and Ca GB segregation. We demonstrate that the fracture occurs in the GB interface, dominated by the break of the interfacial bonds. Experimentally, we further show that the presence of Na or Ca impurity, which causes intergranular fracture, reduces the ultimate tensile strength when embrittlement occurs. These results suggest that the Na/Ca-induced intergranular embrittlement of an Al alloy originates mainly from the GB weakening due to the Na/Ca segregation

  3. Plasticity analysis of nano-grain-sized NiAl alloy in an atomic scale

    International Nuclear Information System (INIS)

    Wang Jingyang; Wang Xiaowei; Rifkin, J.; Li Douxing

    2001-12-01

    The molecular dynamics method is used to simulate a uniaxial tensile deformation of 3.8nm nano-NiAl alloy with curved amorphous-like interfaces at 0K. Plastic deformation behaviour is studied by examining the strain-stress relationship and the microstructural evolution characteristic. Atomic level analysis showed that the micro-strain is essentially heterogeneous in simulated nano-phase samples. The plastic deformation is not only attributed to the plasticity of interfaces, but also accompanied with the plastic shear strain mechanism inside lattice distortion regions and grains. (author)

  4. Grain boundary sliding mechanism during high temperature deformation of AZ31 Magnesium alloy

    Energy Technology Data Exchange (ETDEWEB)

    Roodposhti, Peiman Shahbeigi, E-mail: pshahbe@ncsu.edu [North Carolina State University (United States); University of Connecticut (United States); Sarkar, Apu; Murty, Korukonda Linga [North Carolina State University (United States); Brody, Harold [University of Connecticut (United States); Scattergood, Ronald [North Carolina State University (United States)

    2016-07-04

    High temperature tensile creep tests were conducted on AZ31 Magnesium alloy at low stress range of 1–13 MPa to clarify the existence of grain boundary sliding (GBS) mechanism during creep deformation. Experimental data within the GBS regime shows the stress exponent is ~2 and the activation energy value is close to that for grain boundary diffusion. Analyses of the fracture surface of the sample revealed that the GBS provides many stress concentrated sites for diffusional cavities formation and leads to premature failure. Scanning electron microscopy images show the appearances of both ductile and brittle type fracture mechanism. X-ray diffraction line profile analysis (based on Williamson-Hall technique) shows a reduction in dislocation density due to dynamic recovery (DRV). A correlation between experimental data and Langdon's model for GBS was also demonstrated.

  5. Grain size effects on stability of nonlinear vibration with nanocrystalline NiTi shape memory alloy

    Science.gov (United States)

    Xia, Minglu; Sun, Qingping

    2017-10-01

    Grain size effects on stability of thermomechanical responses for a nonlinear torsional vibration system with nanocrystalline superelastic NiTi bar are investigated in the frequency and amplitude domains. NiTi bars with average grain size from 10 nm to 100 nm are fabricated through cold-rolling and subsequent annealing. Thermomechanical responses of the NiTi bar as a softening nonlinear damping spring in the torsional vibration system are obtained by synchronised acquisition of rotational angle and temperature under external sinusoidal excitation. It is shown that nonlinearity and damping capacity of the NiTi bar decrease as average grain size of the material is reduced below 100 nm. Therefore jump phenomena of thermomechanical responses become less significant or even vanish and the vibration system becomes more stable. The work in this paper provides a solid experimental base for manipulating the undesired jump phenomena of thermomechanical responses and stabilising the mechanical vibration system through grain refinement of NiTi SMA.

  6. Ultrafine grain formation in Mg–Zn alloy by in situ precipitation during high-pressure torsion

    International Nuclear Information System (INIS)

    Meng, Fanqiang; Rosalie, Julian M.; Singh, Alok; Somekawa, Hidetoshi; Tsuchiya, Koichi

    2014-01-01

    A ultrafine-grained structure was produced in a Mg–3.4Zn (at.%) alloy subjected to high-pressure torsion (HPT) at ambient temperature. Hardness and X-ray diffraction measurements indicated the microstructure reached a steady state after three revolutions. Transmission electron microscopy observations showed equiaxed, dynamically recrystallized grains with an average diameter of 140 nm after 20 revolutions, substantially less than the steady-state grain size in pure Mg deformed by HPT. This is attributed to the formation of precipitates during processing, which impedes the growth of recrystallized grains

  7. The helium effect at grain boundaries in Fe-Cr alloys: A first-principles study

    Energy Technology Data Exchange (ETDEWEB)

    Zemła, M.R., E-mail: marcin.zemla@wimpw.edu.pl [Faculty of Materials Science and Engineering, Warsaw University of Technology, Wołoska 141, 02-507 Warsaw (Poland); Wróbel, J.S.; Wejrzanowski, T. [Faculty of Materials Science and Engineering, Warsaw University of Technology, Wołoska 141, 02-507 Warsaw (Poland); Nguyen-Manh, D. [CCFE, Culham Science Centre, Abingdon, Oxon OX14 3DB (United Kingdom); Kurzydłowski, K.J. [Faculty of Materials Science and Engineering, Warsaw University of Technology, Wołoska 141, 02-507 Warsaw (Poland)

    2017-02-15

    Helium is produced in the structural materials in nuclear power plants by nuclear transmutation following neutron irradiation. Since the solubility of helium in all metals is extremely low, helium tends to be trapped at defects such as vacancies, dislocations and grain boundaries, which cause material embrittlement. Density functional theory (DFT) calculations were performed in order to investigate the helium effect at grain boundaries (GBs) in iron-chromium alloys. Both cohesive energy and magnetic properties at symmetric Σ3(1 1 1) and Σ5(2 1 0) tilt Fe GBs are studied in the presence of Cr and He atoms. It is found that the presence of Cr atoms increases cohesive energy, at different He concentrations, and strongly influences magnetic properties at the GBs. The effect of the segregation energy of helium atom as a function of the different positions of Cr atoms located inside/outside a GB has been considered. Results of the present first-principles study enable one to clarify the role of Cr in understanding the helium effect in Fe-Cr-based alloys.

  8. Atomic investigation of alloying Cr, Ti, Y additions in a grain boundary of vanadium

    Energy Technology Data Exchange (ETDEWEB)

    Zhang, Pengbo, E-mail: zhangpb@dlmu.edu.cn [Department of Physics, Dalian Maritime University, Dalian 116026 (China); Key Laboratory of Materials Modification by Laser, Ion and Electron Beams, Dalian University of Technology, Ministry of Education, Dalian 116024 (China); Li, Xiaojie; Zhao, Jijun [Key Laboratory of Materials Modification by Laser, Ion and Electron Beams, Dalian University of Technology, Ministry of Education, Dalian 116024 (China); Zheng, Pengfei; Chen, Jiming [Southwestern Institute of Physics, Chengdu 610041 (China)

    2016-01-15

    The effect of alloying additions (Cr, Ti and Y) in a vanadium (V) ∑3 (111) grain boundary (GB) is investigated by first-principles calculations. To determine site preference and segregation properties of Cr, Ti and Y in the GB and bulk, we calculate the formation energies and segregation energies for different interstitial and substitutional sites. Cr/Ti/Y atom prefers to segregate to the substitutional sites of the GB from bulk environment, whereas Cr segregation to GB is very weak. Based on the Rice and Wang's model, Cr acts as the GB cohesion, while Ti and Y are strong embrittlers. The analysis of atomic and electronic structures provides a reasonable expansion for the embrittlement behavior. Moreover, the effect of Cr, Ti and Y in the GB on solution of interstitial impurities C, N, O, H, and He are determined. The results show that Cr restrains solution of these impurities in the GB, while Ti tends to form Ti–N complex by absorbing N impurities and Y can absorbs O and He impurities. The present calculations are helpful for understanding the behavior of alloying Cr, Ti, Y additions at the grain boundary of vanadium.

  9. Increasing strength, ductility and impact toughness of ultrafine-grained 6063 aluminium alloy by combining ECAP and a high-temperature short-time aging

    International Nuclear Information System (INIS)

    Meyer, L W; Schoenherr, R; Hockauf, M

    2010-01-01

    Since fully-dense ultrafine or nanocrystalline bulk materials can be processed, there has been an increasing scientific interest in several plastic deformation (SPD) procedures, particularly in the last decade. Especially the equal-channel angular pressing (ECAP) has widely been investigated due to its ability of producing billets sufficiently large for industrial applications in functional or structural components. The significant strength increase based on grain refinement is typically accompanied by a significant decrease in ductility and toughness. Within this work, a new methodology was applied for combining ECAP with a subsequent high-temperature short-time aging for the 6063 aluminium alloy. An increase in strength, ductility as well as impact toughness regarding its coarse grained counterparts was reached. More precisely, ultimate tensile strength, elongation to failure and impact toughness were increased by 46%, 21% and 40% respectively. This was observed after only one run of ECAP at room temperature in a solid-solution treated condition and an aging at 170 0 C for 18 minutes. The regular aging time for maximum strength at 170 0 C is around 6 hours. Longer exposure times lead to recrystallisation and, as for regular aging, it leads to overaging, both causing a decrease of properties. The work demonstrates a strategy for an efficient processing of commercial Al-Mg-Si alloys with outstanding mechanical properties.

  10. Effects of microstructures and creep conditions on the fractal dimension of grain boundary fracture in high-temperature creep of heat-resistant alloys

    International Nuclear Information System (INIS)

    Tanaka, Manabu

    1993-01-01

    The effects of microstructural aspects, such as grain size and grain boundary configuration, and creep conditions on the fractal dimension of the grain boundary fracture were examined using several heat-resistant alloys, principally in an analysis scale range between one grain boundary length and specimen size. Grain boundary fracture surface profiles in the heat-resistant alloys exhibited a fractal nature in the scale range between one grain boundary length and specimen size as well as in the scale range below one grain boundary length. The fractal dimension of the grain boundary fracture slightly increased with decreasing grain size and was generally a little larger in the specimens with serrated grain boundaries than in those with straight grain boundaries. The fractal dimension of the grain boundary and the number of grain boundary microcracks which affected the grain boundary fracture patterns were a little larger in the specimen with the smaller grain size, and were also larger in the specimen with serrated grain boundaries. The fractal dimension of the grain boundary fracture increased with decreasing creep stress in the temperature range from 973 to 1422 K in these alloys, since more grain boundary microcracks existed in the specimens ruptured under the lower stresses at the higher temperatures. (orig.) [de

  11. Prediction of as-cast grain size of inoculated aluminum alloys melt solidified under non-isothermal conditions

    International Nuclear Information System (INIS)

    Du, Qiang; Li, Yanjun

    2015-01-01

    In this paper, a multi-scale as-cast grain size prediction model is proposed to predict as-cast grain size of inoculated aluminum alloys melt solidified under non-isothermal condition, i.e., the existence of temperature gradient. Given melt composition, inoculation and heat extraction boundary conditions, the model is able to predict maximum nucleation undercooling, cooling curve, primary phase solidification path and final as-cast grain size of binary alloys. The proposed model has been applied to two Al-Mg alloys, and comparison with laboratory and industrial solidification experimental results have been carried out. The preliminary conclusion is that the proposed model is a promising suitable microscopic model used within the multi-scale casting simulation modelling framework. (paper)

  12. Localized deformation via multiple twinning in a Mg–Gd–Y–Zr alloy processed by high-pressure torsion

    International Nuclear Information System (INIS)

    Tang, Lingling; Zhao, Yonghao; Liang, Ningning; Islamgaliev, R.K.; Valiev, R.Z.; Zhu, Y.T.

    2016-01-01

    Different with common grain refinement dominated by dislocation activities, grain subdivision induced by sequential activation of multiple twinning was observed in a Mg-Gd-Y-Zr magnesium alloy via high-pressure torsion. Deformation bands were evolved from large primary twin bands, which contained refined grains through localized multiple twinning. Nanometer-scaled amorphous bands were also observed within deformation bands in Mg alloys for the first time. These observations indicate that localized deformation via multiple twinning and the consequent formation of deformation bands are potential routes to grain refinement in rare earth-magnesium alloys.

  13. Effect of grain size on yield strength of Ni3Al and other alloys

    International Nuclear Information System (INIS)

    Takeyama, M.; Liu, C.T.

    1988-01-01

    This paper analyzes the effect of grain size on yield stress of ordered Ni 3 Al and Zr 3 Al, and mild steels that show Lueders band propagation after yielding, using the Hall--Petch relation, σ/sub y/ = σ 0 +k/sub y/ d -1 /sup // 2 , and the new relation proposed by Schulson et al., σ/sub y/ = σ 0 +kd/sup -(//sup p//sup +1)/2/ [Schulson et al., Acta Metall. 33, 1587 (1985)]. The major emphasis is placed on the analysis of Ni 3 Al data obtained from published and new results, with a careful consideration of the alloy stoichiometry effect. All data, except for binary stoichiometric Ni 3 Al prepared by powder extrusion, fit the Hall--Petch relation, whereas the data from boron-doped Ni 3 Al and mild steels do not follow the Schulson relation. However, no conclusion can be made simply from the curve fitting using either relation. The results are also discussed in terms of Lueders strain and alloy preparation methods. On the basis of the Hall--Petch analysis, the small slope k/sub y/ is obtained only for hypostoichiometric Ni 3 Al with boron, which would be related to a stronger segregation of boron in nickel-rich Ni 3 Al. In addition, the potency for the solid solution strengthening effect of boron is found to be much higher for stoichiometric Ni 3 Al than for hypostoichiometric alloys

  14. Sulfuric Acid Corrosion of Low Sb - Pb Battery Alloys | Ntukogu ...

    African Journals Online (AJOL)

    The corrosion properties of low Sb - Pb alloys developed for maintenance free motive power industrial batteries was studied by a bare grid constant current method and compared to those of the conventional Pb- 6% Sb alloy. Low Sb-Pb alloys with Se and As grain refiners were found to have higher corrosion rates than the ...

  15. Influence of S, P, C on grain boundary diffusion and creep properties of Alloy 800; Einfluss von S, P, C auf die Korngrenzendiffusion und Kriecheigenschaften von Alloy 800

    Energy Technology Data Exchange (ETDEWEB)

    Lindemann, J.; Hannesen, K.; Mast, R.; Viefhaus, H. [Max-Planck-Institut fuer Eisenforschung GmbH, Duesseldorf (Germany); Grabke, H.J.

    1998-12-31

    The paper reports examinations of Alloy 800 and specific commercially available variants known under the names of 800H, 800HT, and 800LC, differing in their concentrations of C, Al, and Ti. In addition, melts also containing phosphorus (0.09 wt-%) or sulfur (0.04 wt-%) as additional alloying materials have been prepared for the experiments. The volume diffusion and the grain boundary diffusion of {sup 59}Fe in those alloys was measured at temperatures between 800 and 1000 C by means of a radioactive tracer method combined with residual activity measurements. It was found that accompanying elements like phosphorus and sulfur increase the activation energy of the grain boundary diffusion of the iron and thus delay the grain boundary self-diffusion in Alloy 800. Creep curves were measured of the same materials after age-hardening treatment for 100 hours at 800 C, measurements performed at constant temperature but at three different, constant creep stress loads. The results showed that addition of phosphorus markedly increases the lifetime of Alloy 800, and reduces the creep rupture strain. The minimum strain rate in Alloy 800 containing 0.09 wt-% of phosphorus was found to be lower by a factor of 100, as compared to the other Alloy 800 materials used. (orig./CB) [Deutsch] Alloy 800 ist ein austenitischer Fe-Ni-Cr Stahl, der relativ geringe, aber wichtige Konzentrationen von Kohlenstoff, Aluminium und Titan enthaelt. Besondere Varianten von Alloy 800, bekannt als 800H, 800HT und 800LC, unterscheiden sich in den Konzentrationen dieser Elemente. Diese kommerziellen Legierungen wurden untersucht, und zusaetzlich wurden Schmelzen mit zulegiertem Phosphor (0,09 Gew-%) bzw. Schwefel (0,04 Gew-%) hergestellt. Mittels einer radioaktiven Tracermethode in Verbindung mit Restaktivitaetsmessungen wurde die Volumen- und Korngrenzendiffusion von {sup 59}Fe in diesen Legierungen im Temperaturbereich 800-1000 C gemessen. Es wurde gefunden, dass Begleitelemente wie Phosphor und

  16. B2 Grain Growth Behavior of a Ti-22Al-25Nb Alloy Fabricated by Hot Pressing Sintering

    Science.gov (United States)

    Jia, Jianbo; Liu, Wenchao; Xu, Yan; Chen, Chen; Yang, Yue; Luo, Junting; Zhang, Kaifeng

    2018-05-01

    Grain growth behavior of a powder metallurgy (P/M) Ti-22Al-25Nb alloy was investigated by applying a series of isothermal treatment tests over a wide range of temperatures and holding times. An isothermal treatment scheme was conducted in the B2 phase region (1070-1110 °C) and α 2 + B2 phase region (1010-1050 °C) at holding times of 10, 30 min, 1, 2, and 3 h, respectively. The effects of temperature and holding time on the microstructure evolution and microhardness of the P/M Ti-22Al-25Nb alloy at elevated temperatures were evaluated using optical microscope, scanning electron microscope, x-ray diffraction, and Vickers hardness test techniques. The results revealed that the alloy's treated microstructure was closely linked to temperature and holding time, respectively. The change law of B2 grain growth with holding time and temperature can be well interpreted by the Beck equation and Hillert equation, respectively. The B2 grain growth exponent n and activation energy Q were acquired based on experimental data in the α 2 + B2 and B2 phase regions. In addition, the grain growth contour map for the P/M Ti-22Al-25Nb alloy was constructed to depict variations in B2 grain size based on holding time and temperature.

  17. Significant contribution of stacking faults to the strain hardening behavior of Cu-15%Al alloy with different grain sizes.

    Science.gov (United States)

    Tian, Y Z; Zhao, L J; Chen, S; Shibata, A; Zhang, Z F; Tsuji, N

    2015-11-19

    It is commonly accepted that twinning can induce an increase of strain-hardening rate during the tensile process of face-centered cubic (FCC) metals and alloys with low stacking fault energy (SFE). In this study, we explored the grain size effect on the strain-hardening behavior of a Cu-15 at.%Al alloy with low SFE. Instead of twinning, we detected a significant contribution of stacking faults (SFs) irrespective of the grain size even in the initial stage of tensile process. In contrast, twinning was more sensitive to the grain size, and the onset of deformation twins might be postponed to a higher strain with increasing the grain size. In the Cu-15 at.%Al alloy with a mean grain size of 47 μm, there was a stage where the strain-hardening rate increases with strain, and this was mainly induced by the SFs instead of twinning. Thus in parallel with the TWIP effect, we proposed that SFs also contribute significantly to the plasticity of FCC alloys with low SFE.

  18. Strengthening mechanisms in ultrafine grained Al-Mg-Si alloy processed by hydrostatic extrusion – Influence of ageing temperature

    Energy Technology Data Exchange (ETDEWEB)

    Chrominski, Witold, E-mail: wichr@inmat.pw.edu.pl [Faculty of Materials Science and Engineering, Warsaw University of Technology, Woloska 141, 02-507 Warsaw (Poland); Wenner, Sigurd [Department of Physics, Norwegian University of Science and Technology (NTNU), 7491 Trondheim (Norway); Marioara, Calin D. [SINTEF Materials and Chemistry, 7465 Trondheim (Norway); Holmestad, Randi [Department of Physics, Norwegian University of Science and Technology (NTNU), 7491 Trondheim (Norway); Lewandowska, Malgorzata [Faculty of Materials Science and Engineering, Warsaw University of Technology, Woloska 141, 02-507 Warsaw (Poland)

    2016-07-04

    Microstructure of hydrostatically extruded Al-Mg-Si alloy was studied by the combination of electron backscattered diffraction and transmission electron microscopy. Three different grain types which feature various defects arrangements were detected. Post deformation ageing at two temperatures caused different precipitation phenomena which were strongly dependent on type of grain boundaries in the considered grain types. Thus, a combination of plastic deformation and ageing resulted in a material with complex microstructure. Based on transmission electron microscopy observations, contributions of different strengthening mechanisms were estimated and compared to experimental results. A good agreement between obtained data points confirmed that depending on grain type, different strengthening mechanisms are operative and the overall strength is a sum of hardening given by each of them. Ageing of ultrafine grain structure results in efficient precipitation strengthening. On the other hand ageing causes annihilation of low and high angle grains boundaries in which leads to softening of investigated material. This effect cannot be compensated by precipitation hardening.

  19. Role of grain boundary engineering in the SCC behavior of ferritic-martensitic alloy HT-9

    International Nuclear Information System (INIS)

    Gupta, G.; Ampornrat, P.; Ren, X.; Sridharan, K.; Allen, T.R.; Was, G.S.

    2007-01-01

    This paper focuses on the role of grain boundary engineering (GBE) in stress corrosion cracking (SCC) of ferritic-martensitic (F-M) alloy HT-9 in supercritical water (SCW) at 400 deg. C and 500 deg. C. Constant extension rate tensile (CERT) tests were conducted on HT-9 in as-received (AR) and coincident site lattice enhanced (CSLE) condition. Both unirradiated and irradiated specimens (irradiated with 2 MeV protons at 400 deg. C and 500 deg. C to a dose of 7 dpa) were tested. Ferritic-martensitic steel HT-9 exhibited intergranular stress corrosion cracking when subjected to CERT tests in an environment of supercritical water at 400 deg. C and 500 deg. C and also in an inert environment of argon at 500 deg. C. CSL-enhancement reduces grain boundary carbide coarsening and cracking susceptibility in both the unirradiated and irradiated condition. Irradiation enhanced coarsening of grain boundary carbides and cracking susceptibility of HT-9 for both the AR and CSLE conditions. Intergranular (IG) cracking of HT-9 results likely from fracture of IG carbides and seems consistent with the mechanism that coarser carbides worsen cracking susceptibility. Oxidation in combination with wedging stresses is the likely cause of the observed environmental enhancement of high temperature IG cracking in HT-9

  20. A model for strain hardening, recovery, recrystallization and grain growth with applications to forming processes of nickel base alloys

    Energy Technology Data Exchange (ETDEWEB)

    Riedel, Hermann, E-mail: hermann.riedel@iwm.fraunhofer.de [Fraunhofer Institute for Materials Mechanics, Wöhlerstr. 11, 79108 Freiburg (Germany); Svoboda, Jiri, E-mail: svobj@ipm.cz [Institute of Physics of Materials, Academy of Science of the Czech Republic, Zizkova 22, Brno (Czech Republic)

    2016-05-17

    An ensemble of n spherical grains is considered, each of which is characterized by its radius r{sub i} and by a hardening variable a{sub i}. The hardening variable obeys a Chaboche-type evolution equation with dynamic and static recovery. The grain growth law includes the usual contribution of the grain boundary energy, a term for the stored energy associated with the hardening variable, and the Zener pinning force exerted by particles on the migrating grain boundaries. New grains develop by recrystallization in grains whose stored energy density exceeds a critical value. The growth or shrinkage of the particles, which restrain grain boundary migration, obeys a thermodynamic/kinetic evolution equation. This set of first order differential equations for r{sub i}, a{sub i} and the particle radius is integrated numerically. Fictitious model parameters for a virtual nickel base alloy are used to demonstrate the properties and capabilities of the model. For a real nickel alloy, model parameters are adjusted using measured stress-strain curves, as well as recrystallized volume fractions and grain size distributions. Finally the model with adjusted parameters is applied to a forming process with complex temperature-strain rate histories.

  1. Impacts of Modification of Alloying Method on Inclusion Evolution in RH Refining of Silicon Steel.

    Science.gov (United States)

    Li, Fangjie; Li, Huigai; Zheng, Shaobo; You, Jinglin; Han, Ke; Zhai, Qijie

    2017-10-19

    This study explores the effect of introducing additional alloy elements not only in a different order but also at different stages of the Ruhrstahl-Heraeus (RH) process of low-carbon silicon steel production. A more economical method, described as "pre-alloying", has been introduced. The evolution of MnO-FeO inclusions produced by pre-alloying was investigated. Results show that spherical 3FeO·MnO inclusions form first, then shelled FeO·zMnO (z = 0.7-4) inclusions nucleate on the surface of pre-existing 3FeO·MnO. Spherical FeO·zMnO (z = 3-5) is further evolved from shelled 3FeO·MnO by diffusion. Because these MnO-FeO inclusions float up into the slag before degassing, the pre-alloying process does not affect the quality of the melt in the end. Both carbon content and inclusion size conform to industry standards.

  2. Microstructure and Mechanical Properties of Dissimilar Friction Stir Welding between Ultrafine Grained 1050 and 6061-T6 Aluminum Alloys

    Directory of Open Access Journals (Sweden)

    Yufeng Sun

    2016-10-01

    Full Text Available The ultrafine grained (UFGed 1050 Al plates with a thickness of 2 mm, which were produced by the accumulative roll bonding technique after five cycles, were friction stir butt welded to 2 mm thick 6061-T6 Al alloy plates at a different revolutionary pitch that varied from 0.5 to 1.25 mm/rev. In the stir zone, the initial nano-sized lamellar structure of the UFGed 1050 Al alloy plate transformed into an equiaxial grain structure with a larger average grain size due to the dynamic recrystallization and subsequent grain growth. However, an equiaxial grain structure with a much smaller grain size was simultaneously formed in the 6061 Al alloy plates, together with coarsening of the precipitates. Tensile tests of the welds obtained at different welding speeds revealed that two kinds of fracture modes occurred for the specimens depending on their revolutionary pitches. The maximum tensile strength was about 110 MPa and the fractures were all located in the stir zone close to the 1050 Al side.

  3. Microstructure and mechanical properties of ultrafine-grained Fe-14Cr and ODS Fe-14Cr model alloys

    Energy Technology Data Exchange (ETDEWEB)

    Auger, M.A., E-mail: mauger@fis.uc3m.es [Departamento de Fisica-IAAB, Universidad Carlos III de Madrid, 28911-Leganes (Spain); Leguey, T., E-mail: leguey@fis.uc3m.es [Departamento de Fisica-IAAB, Universidad Carlos III de Madrid, 28911-Leganes (Spain); Munoz, A., E-mail: amunoz@fis.uc3m.es [Departamento de Fisica-IAAB, Universidad Carlos III de Madrid, 28911-Leganes (Spain); Monge, M.A., E-mail: mmonge@fis.uc3m.es [Departamento de Fisica-IAAB, Universidad Carlos III de Madrid, 28911-Leganes (Spain); Castro, V. de, E-mail: vanessa.decastro@materials.ox.ac.uk [Department of Materials, University of Oxford, OX1 3PH (United Kingdom); Fernandez, P., E-mail: pilar.fernandez@ciemat.es [National Fusion Laboratory-CIEMAT, Avda. Complutense 22, 28040 Madrid (Spain); Garces, G., E-mail: ggarces@cenim.csic.es [Departamento de Metalurgia Fisica, CENIM (CSIC), Avda. Gregorio del Amo 8, 28040 Madrid (Spain); Pareja, R., E-mail: rpp@fis.uc3m.es [Departamento de Fisica-IAAB, Universidad Carlos III de Madrid, 28911-Leganes (Spain)

    2011-10-01

    Reduced activation ferritic Fe-14 wt%Cr and Fe-14 wt%Cr-0.3 wt%Y{sub 2}O{sub 3} alloys were produced by mechanical alloying and hot isostatic pressing followed by forging and heat treating. The alloy containing Y{sub 2}O{sub 3} developed a submicron-grained structure with homogeneous dispersion of oxide nanoparticles that enhanced the tensile properties in comparison to the Y{sub 2}O{sub 3} free alloy. Strengthening induced by the Y{sub 2}O{sub 3} dispersion appears to be effective up to 873 K, at least. A uniform distribution of Cr-rich precipitates, stable upon a heat treatment at 1123 K for 2 h, was also found in both alloys.

  4. Microstructure and mechanical properties of ultrafine-grained Fe-14Cr and ODS Fe-14Cr model alloys

    International Nuclear Information System (INIS)

    Auger, M.A.; Leguey, T.; Munoz, A.; Monge, M.A.; Castro, V. de; Fernandez, P.; Garces, G.; Pareja, R.

    2011-01-01

    Reduced activation ferritic Fe-14 wt%Cr and Fe-14 wt%Cr-0.3 wt%Y 2 O 3 alloys were produced by mechanical alloying and hot isostatic pressing followed by forging and heat treating. The alloy containing Y 2 O 3 developed a submicron-grained structure with homogeneous dispersion of oxide nanoparticles that enhanced the tensile properties in comparison to the Y 2 O 3 free alloy. Strengthening induced by the Y 2 O 3 dispersion appears to be effective up to 873 K, at least. A uniform distribution of Cr-rich precipitates, stable upon a heat treatment at 1123 K for 2 h, was also found in both alloys.

  5. Impact of grain microstructure on the heterogeneity of precipitation strengthening in an Al–Li–Cu alloy

    Energy Technology Data Exchange (ETDEWEB)

    Dorin, Thomas, E-mail: thomas.dorin@deakin.edu.au [Université Grenoble Alpes, SIMAP, F-38000 Grenoble (France); CNRS, SIMAP, F-38000 Grenoble (France); Institute for Frontier Materials, Deakin University, Geelong, Victoria 3217 (Australia); Constellium Technology Center, CS 10027, 38341 Voreppe Cedex (France); Deschamps, Alexis; De Geuser, Frédéric [Université Grenoble Alpes, SIMAP, F-38000 Grenoble (France); CNRS, SIMAP, F-38000 Grenoble (France); Robaut, Florence [Consortium des Moyens Technologiques Communs, Grenoble-INP, F-38502 St. Martin d’Hères (France)

    2015-03-11

    The effect of grain microstructure on the age-hardening behavior is investigated on recrystallized and un-recrystallized Al–Cu–Li alloys by combining electron-backscatter-diffraction and micro-hardness mapping. The spatial heterogeneity of micro-hardness is found to be strongly dependent on the grain microstructure. Controlled experiments are carried out to change the pre-strain before artificial ageing. These experiments lead to an evaluation of the range of local strain induced by pre-stretching as a function of the grain microstructure and results in heterogeneous formation of the hardening T{sub 1} precipitates.

  6. Electrical resistivity of noble-metal alloys: Roles of pseudopotential refinements

    International Nuclear Information System (INIS)

    Mujibar Rahman, S.M.

    1983-08-01

    The electrical resistivity of liquid noble-metal alloys i.e. CuAu and AgAu is calculated as a function of concentration. The calculations employ transition-metal-pseudopotentials that include nonlocal effects, hybridization and corrections due to orthogonalization hole and use the hard-sphere structure factors; the optimal values of the hard-sphere diameters are being determined by variational calculations. The calculated resistivities are comparable to the experimental values and to the available theoretical results. (author)

  7. Grain boundary selective oxidation and intergranular stress corrosion crack growth of high-purity nickel binary alloys in high-temperature hydrogenated water

    Energy Technology Data Exchange (ETDEWEB)

    Bruemmer, S. M.; Olszta, M. J.; Toloczko, M. B.; Schreiber, D. K.

    2018-02-01

    The effects of alloying elements in Ni-5at%X binary alloys on intergranular (IG) corrosion and stress corrosion cracking (SCC) have been assessed in 300-360°C hydrogenated water at the Ni/NiO stability line. Alloys with Cr or Al additions exhibited grain boundary oxidation and IGSCC, while localized degradation was not observed for pure Ni, Ni-Cu or Ni-Fe alloys. Environment-enhanced crack growth was determined by comparing the response in water and N2 gas. Results demonstrate that selective grain boundary oxidation of Cr and Al promoted IGSCC of these Ni alloys in hydrogenated water.

  8. Impacts of Modification of Alloying Method on Inclusion Evolution in RH Refining of Silicon Steel

    Directory of Open Access Journals (Sweden)

    Fangjie Li

    2017-10-01

    Full Text Available This study explores the effect of introducing additional alloy elements not only in a different order but also at different stages of the Ruhrstahl-Heraeus (RH process of low-carbon silicon steel production. A more economical method, described as “pre-alloying”, has been introduced. The evolution of MnO-FeO inclusions produced by pre-alloying was investigated. Results show that spherical 3FeO·MnO inclusions form first, then shelled FeO·zMnO (z = 0.7–4 inclusions nucleate on the surface of pre-existing 3FeO·MnO. Spherical FeO·zMnO (z = 3–5 is further evolved from shelled 3FeO·MnO by diffusion. Because these MnO-FeO inclusions float up into the slag before degassing, the pre-alloying process does not affect the quality of the melt in the end. Both carbon content and inclusion size conform to industry standards.

  9. Achieving excellent thermal stability and very high activation energy in an ultrafine-grained magnesium silver rare earth alloy prepared by friction stir processing

    Energy Technology Data Exchange (ETDEWEB)

    Khan MD, F. [Department of Mechanical Engineering, Indian Institute of Technology Madras, Chennai 600036 (India); Panigrahi, S.K., E-mail: skpanigrahi@iitm.ac.in [Department of Mechanical Engineering, Indian Institute of Technology Madras, Chennai 600036 (India)

    2016-10-15

    Ultrafine-grained microstructure of a QE22 alloy prepared by Friction Stir processing (FSP) is isochronally annealed to study the thermal stability and grain growth kinetics. The FSPed microstructure of QE22 alloy is thermally stable under ultrafine-grained regime up to 300 °C and the activation energy required for grain growth is found to be exceptionally high as compared to conventional ultrafine-grained magnesium alloys. The high thermal stability and activation energy of the FSPed QE22 alloy is due to Zener pinning effect from thermally stable eutectic Mg{sub 12}Nd and fine precipitates Mg{sub 12}Nd{sub 2}Ag and solute drag effect from segregation of Neodymium (Nd) solute atoms at grain boundaries.

  10. Grain boundary phosphorus segregation under thermal aging in low alloy steels

    International Nuclear Information System (INIS)

    Nakata, Hayato; Fujii, Katsuhiko; Fukuya, Koji; Shibata, Masaaki; Kasada, Ryuta; Kimura, Akihiko

    2002-01-01

    Intergranular embrittlement due to grain boundary segregation of phosphorus is recognized as one of the potential degradation factors in irradiated reactor pressure vessel steels at high neutron fluences. In this study, investigations on low alloy steels thermally aged at 400-500degC were conducted to evaluate the correlation between phosphorus segregation and intergranular embrittlement. Phosphorus segregation determined using Auger electron spectroscopy increased after aging above 450degC and was in good agreement with the calculated value based on McLean model. No influence of thermal aging was observed in tensile properties. The ductile brittle transition temperature determined using 1/3 size charpy impact tests increased of 12degC after aging at 450degC for 3000 hours. These results indicated that there is a threshold level of phosphorus segregation for non-hardening embrittlement and that the level is around 0.14 for P/Fe peak ratio. (author)

  11. Stochastic modeling of columnar dendritic grain growth in weld pool of Al-Cu alloy

    Energy Technology Data Exchange (ETDEWEB)

    Dong, Z.B.; Tian, N. [The State Key Laboratory of Advanced Welding Production Technology, Harbin Institute of Technology, Harbin (China); Wei, Y.H. [College of Materials Science and Technology, Nanjing University of Aeronautics and Astronautics, Nanjing (China); The State Key Laboratory of Advanced Welding Production Technology, Harbin Institute of Technology, Harbin (China); Zhan, X.H.

    2009-04-15

    A multi-scale model is used to simulate columnar dendritic growth in TIG (tungsten inert-gas) weld molten pool of Al-Cu alloy. The grain morphologies at the edge of the weld pool are studied. The simulated results indicate that the average primary dendrite spacing changes during the solidification process in the weld pool because of the complicated thermal field, solute diffusion field and competitive growth. And it is shown that the secondary dendrite arms grow insufficiently in the space between dendrite trunks if the primary dendrite spacing is small. And the phenomenon has been explained by analyzing the influence of the solute accumulation on the constitutional undercooling and undercooling gradient when there are two different opposite solute diffusion fields. (copyright 2009 WILEY-VCH Verlag GmbH and Co. KGaA, Weinheim) (orig.)

  12. Grain boundary phosphorus segregation under thermal aging in low alloy steels

    Energy Technology Data Exchange (ETDEWEB)

    Nakata, Hayato; Fujii, Katsuhiko; Fukuya, Koji [Inst. of Nuclear Safety System Inc., Mihama, Fukui (Japan); Shibata, Masaaki; Kasada, Ryuta; Kimura, Akihiko [Kyoto Univ. (Japan)

    2002-09-01

    Intergranular embrittlement due to grain boundary segregation of phosphorus is recognized as one of the potential degradation factors in irradiated reactor pressure vessel steels at high neutron fluences. In this study, investigations on low alloy steels thermally aged at 400-500degC were conducted to evaluate the correlation between phosphorus segregation and intergranular embrittlement. Phosphorus segregation determined using Auger electron spectroscopy increased after aging above 450degC and was in good agreement with the calculated value based on McLean model. No influence of thermal aging was observed in tensile properties. The ductile brittle transition temperature determined using 1/3 size charpy impact tests increased of 12degC after aging at 450degC for 3000 hours. These results indicated that there is a threshold level of phosphorus segregation for non-hardening embrittlement and that the level is around 0.14 for P/Fe peak ratio. (author)

  13. Ultrasonic attenuation as a function of heat treatment and grain size in 79Ni--6Mo--15Fe alloy

    International Nuclear Information System (INIS)

    Gieske, J.H.

    1978-03-01

    A pulse echo ultrasonic technique was used to measure the attenuation coefficient for 79Ni-6Mo-15Fe alloy specimens. The attenuation coefficient was determined using a 25 MHz ultrasonic transducer for specimens which had undergone different time-temperature heat treatments. The ultrasonic attenuation data versus heat treat time was used to assess grain size growth in the specimens

  14. Influence of grain boundaries on the fracture toughness of tungsten alloys

    International Nuclear Information System (INIS)

    Gludovatz, B.; Faleschini, M.; Pippan, R.; Hoffmann, A.

    2007-01-01

    Full text of publication follows: Tungsten and tungsten alloys are possible candidates for future fusion reactors because of their high melting points, high thermal conductivity and their high erosion resistance. Since these materials have a body-centered cubic (bcc) structure, they show a typical change in fracture behaviour from brittle at low temperatures to ductile at high temperatures. For that reason the fracture behaviour of pure tungsten (W), potassium doped tungsten (AKS) and tungsten with 1 wt% La 2 O 3 (WL10) was studied, taking into account the influence of temperature and fabrication condition. Especially AKS has been studied to investigate the longitudinal splitting of the AKS-wires, the crack propagation direction with the lowest fracture toughness. This alloy subjected to intense deformation leads to a material with an elongated grain structure after recrystallization because of the potassium bubbles. Fracture toughness has been investigated by means of 3-point bending (3PB) specimens, double cantilever beam (DCB) specimens and compact tension (CT) specimens. Tests were performed in the range -196 deg. C to more than 1000 deg. C. Though all these materials show an expected increase in fracture toughness with increasing temperature, influences like texture, chemical composition, grain boundary segregation and dislocation density seem to have an extreme influence on the obtained results. These influences can especially be seen in the fracture behaviour and morphology, where two kinds of fracture can occur: on one hand the trans-crystalline and on the other hand the intercrystalline fracture. Therefore techniques like electron backscatter diffraction, auger electron spectroscopy and X-ray line profile analysis were used to determine the parameter influencing fracture toughness. Also new testing techniques have been devised and successfully applied. Additional tests like an 'in-situ EBSD' technique for investigating the formation of dislocations during

  15. Investigation of fatigue crack growth rate of Al 5484 ultrafine grained alloy after ECAP process

    Energy Technology Data Exchange (ETDEWEB)

    Brynk, Tomasz; Rasinski, Marcin; Pakiela, Zbigniew; Kurzydlowski, Krzysztof J. [Faculty of Materials Science and Engineering, Warsaw University of Technology (Poland); Olejnik, Lech [Faculty of Production Engineering, Warsaw University of Technology (Poland)

    2010-05-15

    During the last decade equal-channel angular pressing (ECAP) has emerged as a widely used fabrication route of ultrafine-grained (UFG) metals and alloys. Enhanced mechanical properties of UFG materials produced by severe plastic deformation, with a grain size smaller than 1 {mu}m, have been reported in a large number of publications. However, the higher strength does not imply higher resistance to fatigue both high- and low-cyclic. In fact, due to reduced plasticity, higher fatigue crack propagation rates are reported for UFG materials, particularly in low-amplitude range. The aim of this work was to investigate fatigue crack propagation in samples of Al 5483 alloy subjected to ECAP treatment. Because of small dimensions of the coupons processed by ECAP, non-standard, mini-samples were used in a crack propagation tests. Two test procedures were used to estimate stress intensity factor (K). The first was based on optical measurements of crack length from images recorded during the test. The second method was based on digital image correlation (DIC), which was used to determine K value directly from displacement field near the crack tip. Comparison of these two methods is made and the relationship between the intensity of ECAP process (measured in terms of the number of ECAP passes) and fatigue crack propagation rates proposed. In addition to fatigue resistance, the results of tensile tests carried out with mini-samples are presented. Applicability of such samples in the investigations of the mechanical properties of UFG materials is discussed. (Abstract Copyright [2010], Wiley Periodicals, Inc.)

  16. Effect of zirconium on grain growth and mechanical properties of a ball-milled nanocrystalline FeNi alloy

    Energy Technology Data Exchange (ETDEWEB)

    Kotan, Hasan, E-mail: hkotan@ncsu.edu [Department of Materials Science and Engineering, NC State University, 911 Partners Way, Room 3078, Raleigh, NC 27606-7907 (United States); Darling, Kris A. [U.S. Army Research Laboratory, Weapons and Materials Research Directorate, RDRL-WMM-F, Aberdeen Proving Ground, MD 21005-5069 (United States); Saber, Mostafa; Koch, Carl C.; Scattergood, Ronald O. [Department of Materials Science and Engineering, NC State University, 911 Partners Way, Room 3078, Raleigh, NC 27606-7907 (United States)

    2013-02-25

    Highlights: Black-Right-Pointing-Pointer Pure Fe, Fe{sub 92}Ni{sub 8}, and Fe{sub 91}Ni{sub 8}Zr{sub 1} powders were hardened up to 10 GPa by ball milling. Black-Right-Pointing-Pointer Annealing of Fe and Fe{sub 92}Ni{sub 8} leads to reduced hardness and extensive grain growth. Black-Right-Pointing-Pointer The addition of Zr to Fe{sub 92}Ni{sub 8} increases its stability and strength by second phases. Black-Right-Pointing-Pointer The second phases are found to promote the stability of Fe{sub 91}Ni{sub 8}Zr{sub 1} by Zener pinning. Black-Right-Pointing-Pointer The Zr-containing precipitates contribute to the overall strength of the material. - Abstract: Grain growth of ball-milled pure Fe, Fe{sub 92}Ni{sub 8}, and Fe{sub 91}Ni{sub 8}Zr{sub 1} alloys has been studied using X-ray diffractometry (XRD), focused ion beam (FIB) microscopy and transmission electron microscopy (TEM). Mechanical properties with respect to compositional changes and annealing temperatures have been investigated using microhardness and shear punch tests. We found the rate of grain growth of the Fe{sub 91}Ni{sub 8}Zr{sub 1} alloy to be much less than that of pure Fe and the Fe{sub 92}Ni{sub 8} alloy at elevated temperatures. The microstructure of the ternary Fe{sub 91}Ni{sub 8}Zr{sub 1} alloy remains nanoscale up to 700 Degree-Sign C where only a few grains grow abnormally whereas annealing of pure iron and the Fe{sub 92}Ni{sub 8} alloy leads to extensive grain growth. The grain growth of the ternary alloy at high annealing temperatures is coupled with precipitation of Fe{sub 2}Zr. A fine dispersion of precipitated second phase is found to promote the microstructural stability at high annealing temperatures and to increase the hardness and ultimate shear strength of ternary Fe{sub 91}Ni{sub 8}Zr{sub 1} alloy drastically when the grain size is above nanoscale.

  17. Residual-stress-induced grain growth of twinned grains and its effect on formability of magnesium alloy sheet at room temperature

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Se-Jong [Korea Institute of Material Science, 66 Sangnam-dong, C-si, Gyeongnam 641-831 (Korea, Republic of); Kim, Daeyong, E-mail: daeyong@kims.re.kr [Korea Institute of Material Science, 66 Sangnam-dong, C-si, Gyeongnam 641-831 (Korea, Republic of); Lee, Keunho; Cho, Hoon-Hwe; Han, Heung Nam [Department of Materials Science and Engineering and RIAM, Seoul National University, Seoul 151-744 (Korea, Republic of)

    2015-11-15

    A magnesium alloy sheet was subjected to in-plane compression along with a vertical load to avoid buckling during compression. Pre-compressed specimens machined from the sheet were annealed at different temperatures and the changes in microstructure and texture were observed using electron back scattered diffraction (EBSD). Twinned grains preferentially grew during annealing at 300 °C, so that a strong texture with the < 0001 > direction parallel to the transverse direction developed. EBSD analysis confirmed that the friction caused by the vertical load induced inhomogeneous distribution of residual stress, which acted as an additional driving force for preferential grain growth of twinned grain during annealing. The annealed specimen showed excellent formability. - Highlights: • A magnesium alloy sheet subjected to in-plane compression under a vertical load • The vertical load induced inhomogeneous distribution of the residual stress. • The residual stress acted as an additional driving force for grain growth. • The annealed specimen with strong non-basal texture showed excellent formability.

  18. Grain boundary phosphorus segregation under thermal aging in low alloy steels

    International Nuclear Information System (INIS)

    Nakata, Hayato; Fujii, Katsuhiko; Fukuya, Koji; Kasada, Ryuta; Kimura, Akihiko

    2007-01-01

    Intergranular embrittlement due to grain boundary segregation of phosphorus is recognized as one of the potential degradation factors in irradiated reactor low alloy steels at high neutron fluence. In this study, low alloy steels thermally aged at 400-500degC were investigated to evaluate the correlation between phosphorus segregation and intergranular embrittlement. Phosphorus segregation determined using Auger electron spectroscopy increased after thermal aging above 450degC and was in good agreement with the calculated value based on McLean's model. No influence of thermal aging on tensile properties or hardness was observed. The ductile brittle transition temperature determined using a one-third size Charpy impact test increased at a P/Fe peak ratio of 0.14. These results indicated that there is a threshold level of phosphorus segregation for non-hardening embrittlement. DBTT increased with the proportion of intergranular fracture, so this result shows that there is a relationship between DBTT and the properties of intergranular fracture. The fracture stress decreases due to non-hardening embrittlement on the thermally aged material with high proportion of intergranular fracture. (author)

  19. Evolution of mechanical properties of ultrafine grained 1050 alloy annealing with electric current

    International Nuclear Information System (INIS)

    Cao, Yiheng; He, Lizi; Zhang, Lin; Zhou, Yizhou; Wang, Ping; Cui, Jianzhong

    2016-01-01

    The tensile properties and microstructures of 1050 aluminum alloy prepared by equal channel angular pressing at cryogenic temperature (cryoECAP) after electric current annealing at 90–210 °C for 3 h were investigated by tensile test, electron back scattering diffraction (EBSD) and transmission electron microscopy (TEM). An unexpected annealing-induced strengthening phenomenon occurs at 90–210 °C, due to a significant decrease in the density of mobile dislocations after annealing, and thus a higher yield stress is required to nucleate alternative dislocation sources during tensile test. The electric current can enhance the motion of dislocations, lead to a lower dislocation density at 90–150 °C, and thus shift the peak annealing temperature from 150 °C to 120 °C. Moreover, the electric current can promote the migration of grain boundaries at 150–210 °C, result in a larger grain size at 150 °C and 210 °C, and thus causes a lower yield stress. The sample annealed with electric current has a lower uniform elongation at 90–120 °C, and the deviation in the uniform elongation between samples annealed without and with electric current becomes smaller at 150–210 °C. - Highlights: • An unexpected annealing-induced strengthening phenomenon occurs at 90–210 °C. • The d. c. current can enhance the motion of dislocations at 90–150 °C, and thus shift the peak annealing temperature from 150 °C to 120 °C. • The d. c. current can promote the grain growth at 150–210 °C, and thus cause a lower yield stress. • The DC annealed sample has a lower uniform elongation at 90–120 °C.

  20. Penetrating performance and “self-sharpening” behavior of fine-grained tungsten heavy alloy rod penetrators

    Energy Technology Data Exchange (ETDEWEB)

    Luo, Rongmei, E-mail: luorm_1999@126.com [School of Energy and Power Engineering, Nanjing University of Science and Technology, Nanjing 210094, Jiangsu (China); College of Equipment Engineering, Shenyang Ligong University, Shenyang 110159, Liaoning (China); Huang, Dewu; Yang, Mingchuan; Tang, Enling; Wang, Meng; He, Liping [College of Equipment Engineering, Shenyang Ligong University, Shenyang 110159, Liaoning (China)

    2016-10-15

    Rod penetrators with 95W–3.75Ni–1.25Fe fine-grained tungsten heavy alloy (fine-grained 95W) and conventional tungsten heavy alloy rod penetrators with the same chemical composition (conventional 95W) were subjected to ballistic impact to compare their penetration performance. “Self-sharpening” behavior and an average 10.5% increase in penetration depth compared to conventional 95W penetrators. An acute head remained on the fine-grained 95W rod with SEM results revealing many micro-cracks and small debris on surface layer of the rod head. The stress-strain curves collected in the Split Hopkinson Pressure Bar (SHPB) experiment showed that critical failure strain values of the fine-grained 95W were 0.12 and 0.39 at strain rate of 2×10{sup 3} s{sup −1} and 3.9×10{sup 3} s{sup −1}, respectively, approximately 40% and 10% lower than those of the conventional 95W. The dynamic strength values of fine-grained 95W were 2100 MPa and 2520 MPa, respectively, which were 500 MPa and 520 MPa higher than those of the conventional 95W. The relationship among microstructure, mechanical property and “self-sharpening” behavior of fine-grained 95W is discussed in this work.

  1. Determination of the growth restriction factor and grain size for aluminum alloys by a quasi-binary equivalent method

    International Nuclear Information System (INIS)

    Mitrašinović, A.M.; Robles Hernández, F.C.

    2012-01-01

    Highlights: ► A new method to determine the growth restricting factor. (Q) is proposed ► The proposed method is highly accurate (R 2 = 0.99) and simple. ► A major novelty of this method is the determination of Q for non-dilute samples. ► The method proposed herein is based on quasi-binary phase diagrams and composition. ► This method can be easily implemented industrially or as a research tool. - Abstract: In the present research paper is suggested a new methodology to determine the growth restricting factor (Q) and grain size (GS) for various Al-alloys. The present method combines a thermodynamical component based on the liquidus behavior of each alloying element that is later incorporated into the well known growth restricting models for multi-component alloys. This approach that can be used to determine Q and/or GS based on the chemical composition and the slope of the liquidus temperature of any Al-alloy solidified in close to equilibrium conditions. This method can be modified further in order to assess the effect of cooling rate or thermomechanical processing on growth restricting factor and grain size. In the present paper is proposed a highly accurate (R 2 = 0.99) and validated model for Al–Si alloys, but it can be modified for any other Al–X alloying system. The present method can be used for alloys with relatively high solute content and due to the use of the thermodynamics of liquidus this system considers the poisoning effects of single and multi-component alloying elements.

  2. Circulating bile acids in healthy adults respond differently to a dietary pattern characterized by whole grains, legumes and fruits and vegetables compared to a diet high in refined grains and added sugars: a randomized, controlled, crossover feeding study.

    Science.gov (United States)

    Ginos, Bigina N R; Navarro, Sandi L; Schwarz, Yvonne; Gu, Haiwei; Wang, Dongfang; Randolph, Timothy W; Shojaie, Ali; Hullar, Meredith A J; Lampe, Paul D; Kratz, Mario; Neuhouser, Marian L; Raftery, Daniel; Lampe, Johanna W

    2018-02-16

    The effects of diets high in refined grains on biliary and colonic bile acids have been investigated extensively. However, the effects of diets high in whole versus refined grains on circulating bile acids, which can influence glucose homeostasis and inflammation through activation of farnesoid X receptor (FXR) and G protein-coupled bile acid receptor 1 (TGR5), have not been studied. We conducted a secondary analysis from a randomized controlled crossover feeding trial (NCT00622661) in 80 healthy adults (40 women/40 men, age 18-45 years) from the greater Seattle Area, half of which were normal weight (BMI 18.5-25.0 kg/m 2 ) and half overweight to obese (BMI 28.0-39.9 kg/m 2 ). Participants consumed two four-week controlled diets in randomized order: 1) a whole grain diet (WG diet), designed to be low in glycemic load (GL), high in whole grains, legumes, and fruits and vegetables, and 2) a refined grain diet (RG diet), designed to be high GL, high in refined grains and added sugars, separated by a four-week washout period. Quantitative targeted analysis of 55 bile acid species in fasting plasma was performed using liquid chromatography tandem mass spectrometry. Concentrations of glucose, insulin, and CRP were measured in fasting serum. Linear mixed models were used to test the effects of diet on bile acid concentrations, and determine the association between plasma bile acid concentrations and HOMA-IR and CRP. Benjamini-Hochberg false discovery rate (FDR) < 0.05 was used to control for multiple testing. A total of 29 plasma bile acids were reliably detected and retained for analysis. Taurolithocholic acid (TLCA), taurocholic acid (TCA) and glycocholic acid (GCA) were statistically significantly higher after the WG compared to the RG diet (FDR < 0.05). There were no significant differences by BMI or sex. When evaluating the association of bile acids and HOMA-IR, GCA, taurochenodeoxycholic acid, ursodeoxycholic acid (UDCA), 5β-cholanic acid-3β,12

  3. Effects of secondary phase and grain size on the corrosion of biodegradable Mg-Zn-Ca alloys.

    Science.gov (United States)

    Lu, Y; Bradshaw, A R; Chiu, Y L; Jones, I P

    2015-03-01

    The bio-corrosion behaviour of Mg-3Zn-0.3Ca (wt.%) alloy in simulated body fluid (SBF) at 37°C has been investigated using immersion testing and electrochemical measurements. Heat treatment has been used to alter the grain size and secondary phase volume fraction; the effects of these on the bio-corrosion behaviour of the alloy were then determined. The as-cast sample has the highest bio-corrosion rate due to micro-galvanic corrosion between the eutectic product (Mg+Ca2Mg6Zn3) and the surrounding magnesium matrix. The bio-corrosion resistance of the alloy can be improved by heat treatment. The volume fraction of secondary phases and grain size are both key factors controlling the bio-corrosion rate of the alloy. The bio-corrosion rate increases with volume fraction of secondary phase. When this is lower than 0.8%, the dependence of bio-corrosion rate becomes noticeable: large grains corrode more quickly. Copyright © 2014 Elsevier B.V. All rights reserved.

  4. The effect of β grain coarsening on variant selection and texture evolution in a near-β Ti alloy

    Energy Technology Data Exchange (ETDEWEB)

    Obasi, G.C; Quinta da Fonseca, J. [Manchester Materials Science Centre, The University of Manchester, Grosvenor street, Manchester M13 9PL (United Kingdom); Rugg, D. [Rolls-Royce plc, P.O. Box 31, Derby DE24 8BJ (United Kingdom); Preuss, M., E-mail: michael.preuss@manchester.ac.uk [Manchester Materials Science Centre, The University of Manchester, Grosvenor street, Manchester M13 9PL (United Kingdom)

    2013-08-01

    In the present study, the role of β grain coarsening on α variant selection has been investigated in the near-titanium alloy Ti–21S (Ti–15Mo–3Nb–3Al–0.21Si). The material was first thermomechanically processed in a fully β stabilised condition in order to obtain a fine β grain size before undertaking controlled β grain-coarsening heat treatments. Two different cooling regimes ensured that either all β was retained at room temperature or significant α formation was achieved during cooling with predominant nucleation from β grain boundaries. Detailed electron backscatter diffraction (EBSD) characterisation was carried out on the β quenched and slowly cooled samples in order to compare the predicted α texture based on the β texture measurements assuming no variant selection with the measured α textures. A strong correlation was found between β coarsening and level of variant selection. It was also found that the grain coarsening is driven by the predominant growth of low energy grain boundaries, which strengthen specific β texture components that are part of the 〈1 1 1〉∥ND γ fibre. Finally, it was possible to demonstrate that the strengthened β texture components promote β grain pairs with a common 〈110〉, which is known to enhance variant selection when α nucleates from β grain boundaries.

  5. Grain growth behavior and high-temperature high-strain-rate tensile ductility of iridium alloy DOP-26

    International Nuclear Information System (INIS)

    McKamey, C.G.; Gubbi, A.N.; Lin, Y.; Cohron, J.W.; Lee, E.H.; George, E.P.

    1998-04-01

    This report summarizes results of studies conducted to date under the Iridium Alloy Characterization and Development subtask of the Radioisotope Power System Materials Production and Technology Program to characterize the properties of the new-process iridium-based DOP-26 alloy used for the Cassini space mission. This alloy was developed at Oak Ridge National Laboratory (ORNL) in the early 1980's and is currently used by NASA for cladding and post-impact containment of the radioactive fuel in radioisotope thermoelectric generator (RTG) heat sources which provide electric power for interplanetary spacecraft. Included within this report are data generated on grain growth in vacuum or low-pressure oxygen environments; a comparison of grain growth in vacuum of the clad vent set cup material with sheet material; effect of grain size, test temperature, and oxygen exposure on high-temperature high-strain-rate tensile ductility; and grain growth in vacuum and high-temperature high-strain-rate tensile ductility of welded DOP-26. The data for the new-process material is compared to available old-process data

  6. Joining of CBN abrasive grains to medium carbon steel with Ag-Cu/Ti powder mixture as active brazing alloy

    International Nuclear Information System (INIS)

    Ding, W.F.; Xu, J.H.; Shen, M.; Su, H.H.; Fu, Y.C.; Xiao, B.

    2006-01-01

    In order to develop new generation brazed CBN grinding wheels, the joining experiments of CBN abrasive grains and medium carbon steel using the powder mixture of Ag-Cu alloy and pure Ti as active brazing alloy are carried out at elevated temperature under high vacuum condition. The relevant characteristics of the special powder mixture, the microstructure of the interfacial region, which are both the key factors for determining the joining behavior among the CBN grains, the filler layer and the steel substrate, are investigated extensively by means of differential thermal analysis (DTA), scanning electron microscope (SEM) and energy dispersion spectrometer (EDS), as well X-ray diffraction (XRD) analysis. The results show that, similar to Ag-Cu-Ti filler alloy, Ag-Cu/Ti powder mixture exhibits good soakage capability to CBN grains during brazing. Moreover, Ti in the powder mixture concentrates preferentially on the surface of the grains to form a layer of needlelike Ti-N and Ti-B compounds by chemical metallurgic interaction between Ti, N and B at high temperature. Additionally, based on the experimental results, the brazing and joining mechanism is deeply discussed in a view of thermodynamic criterion and phase diagram of Ti-B-N ternary system

  7. Microstructure and mechanical properties of spot friction stir welded ultrafine grained 1050 Al and conventional grained 6061-T6 Al alloys

    International Nuclear Information System (INIS)

    Sun, Y.F.; Fujii, H.; Tsuji, N.

    2013-01-01

    The ultrafine grained (UFGed) 1050 Al plates with a thickness of 2 mm, which were produced by the accumulative roll bonding technique after 5 cycles, were spot friction stir welded to 2 mm thick 6061-T6 Al alloy plates at different rotation speeds. Although the UFGed 1050 Al plates were used as the lower plates in order to reduce the heat generation therein during the welding process, the initial nano-sized lamellar structure still transformed into an equiaxial grain structure with a grain size of about 5.9 µm in the stir zone of the joints. Simultaneously, coarsening of the precipitates and formation of large quantities of nano-sized subgrains were found in the stir zone of the 6061 Al alloy plates. Microstructural observation by high resolution transmission electron microscope showed that the two plates were bonded through a transitional layer with a thickness of about 15 nm, within which a lot of screw dislocations formed due to the frictional force between the two plates. A mechanical properties evaluation revealed that the maximum shear tensile load can reach about 4127 N and the joints fractured just outside the hook region in the lower 1050 Al plate

  8. Effect of the addition of Al-Ti-C master alloy on the microstructure and microhardness of a cast Al-10Mg alloy

    Institute of Scientific and Technical Information of China (English)

    2006-01-01

    The microstructure and microhardness of a cast Al-10wt%Mg (henceforth Al-l0Mg) alloy with 0.2wt% addition of Al-5Ti-0.25C master alloy were compared with those of a refiner-free alloy of similar chemical composition.It was found that this level of the master alloy addition not only caused an effective grain refinement, but also caused a significant increase in the microhardness of the Al-10Mg alloy.Microchemical analysis revealed that TiC particles existed in the grain center.The relationship between the holding time and grain size was also studied.It shows that the grain refining efficiency is faded observably with the holding time.This is explained in terms of the instability of TiC particles.

  9. The investigation of recrystallization developed in the largely undercooled Ni–3 at.% Sn alloy

    International Nuclear Information System (INIS)

    Chen, Q.; Chen, Z.; Liu, F.; Cui, R.X.; Liang, T.

    2015-01-01

    Highlights: • The grain refinement occurred at ΔT ⩾ 230 K. • Plastic deformation and recrystallization led to grain refinement. • Grain refinement was evidenced directly by TEM. • Misorientation and different plane spacing were detected by high-resolution TEM. - Abstract: Using the molten glass purification combined with the cycle superheating methods, a refined grain was achieved in undercooled Ni–3 at.% Sn alloy. The characteristics of microstructures and substructures of the refined grain were investigated by the classical nucleation theory, the dimensionless superheating model and the stress accumulation model. The grain refinement occurring inevitably at high undercooling (ΔT) was ascribed to the plastic deformation of dendrites and subsequent recrystallization, which were evidenced by the transmission electron microscopy (TEM) (e.g. different types of dislocations, defects and sub-grain boundaries) and high-resolution TEM (e.g. misorientation and different plane spacings)

  10. Grain size determination in zirconium alloys. Final report of a co-ordinated research programme, 1989-1992

    International Nuclear Information System (INIS)

    1995-04-01

    A research programme was planned as an exercise to establish procedures and evaluate the success of technology transfer. The first programme under this scheme was proposed by the IAEA on the research topic: grain size determination in zirconium alloys. The host laboratory was Siemens AG Erlangen, in Germany. The programme was supervised by experts selected from participating countries. This report contains the results of the work carried out under this programme. The grain size of Zircaloy, the measurement methods, distribution of grain size in the matrix and dependence of grain size on temperature time of annealing are discussed in this report. The report also includes some information on the organizational arrangements and discusses possibilities for future collaboration. 38 figs, 11 tabs

  11. Anomalous grain growth in nanocrystalline Fe73.5Cu1Nb3Su13.5B9 alloys

    DEFF Research Database (Denmark)

    Jiang, Jianzhong

    1997-01-01

    The grain growth of the FeSi phase during the crystallization process of the amorphous Fe73.5Cu1Nb3Si13.5B9 alloy was studied using transmission electron microscopy and x-ray diffractometry. An anomalous grain growth behaviour of the FeSi phase in the samples annealed in temperature range from 743...... to 823 K for one hour was observed, i.e. the grain size of the FeSi phase slightly decreases when the annealing temperature increases from 743 K ot 823 K. The mechanism of the anomalous grain growth may be due to the different nucleation and volume diffusion rates in the samples anneales at low and high...

  12. Microstructural influence on low-temperature superplasticity of ultrafine-grained Ti-6Al-4V alloy

    International Nuclear Information System (INIS)

    Ko, Young Gun; Kim, Woo Gyeom; Lee, Chong Soo; Shin, Dong Hyuk

    2005-01-01

    Microstructural influence on low-temperature superplastic behavior of ultrafine-grained Ti-6Al-4V alloy fabricated by equal channel angular pressing (ECAP) was investigated. The deformed structures were analyzed with the increment of strain by transmission electron microscopy. Also, a series of tensile tests were carried out on ultrafine-grained (UFG) samples to measure elongation at temperature of 973 K and at strain rates of 10 -4 to 10 -2 s -1 . The results indicated that elongation was significantly increased with increasing ECAP straining from 4 to 8 revealing more high-angle grain boundaries. Deformation mechanisms for UFG structure were analyzed in the context of inelastic deformation theory, which consisted of dislocation glide and grain boundary sliding

  13. Clean Grain Boundary Found in C14/Body-Center-Cubic Multi-Phase Metal Hydride Alloys

    Directory of Open Access Journals (Sweden)

    Hao-Ting Shen

    2016-06-01

    Full Text Available The grain boundaries of three Laves phase-related body-center-cubic (bcc solid-solution, metal hydride (MH alloys with different phase abundances were closely examined by scanning electron microscopy (SEM, transmission electron microscopy (TEM, and more importantly, electron backscatter diffraction (EBSD techniques. By using EBSD, we were able to identify the alignment of the crystallographic orientations of the three major phases in the alloys (C14, bcc, and B2 structures. This finding confirms the presence of crystallographically sharp interfaces between neighboring phases, which is a basic assumption for synergetic effects in a multi-phase MH system.

  14. Temperature dependent mechanical properties and thermal activation plasticity of nanocrystalline and coarse grained Ni-18.75 at.% Fe alloy

    International Nuclear Information System (INIS)

    Tabachnikova, E D; Podolskiy, A V; Smirnov, S N; Psaruk, I A; Liao, P K

    2014-01-01

    Mechanical properties of Ni-18.75 at.% Fe in coarse grained (average grain size 15 gm) and nanocrystalline (average grain size 22 nm) states were studied in uniaxial compression in the temperature range 4.2-350 K. Temperature dependences of the flow stress, strain rate sensitivity and activation volume of plastic deformation were measured. The thermal activation analysis of the experimental data has been fulfilled for the the plastic deformation value of 2 %. It was shown that plastic deformation in temperature range from 35 to 350 K in both studied structural states has the thermally activated type. Comparative analysis of low temperature thermal activation plastic deformation was carried out for the alloy in coarse grained and nanocrystalline states. Empirical estimates of parameters of the dislocation interaction with local barriers and internal stress value estimates were obtained for the both studied structural states. Analysis of the results indicates that different mechanisms control the thermal activation plasticity of the Ni-18.75 at.% Fe alloy in coarse grained and nanocrystalline states. Possible mechanisms, which control plactisity of the studied states, are disscussed

  15. Grain Nucleation and Growth in Deformed NiTi Shape Memory Alloys: An In Situ TEM Study

    Science.gov (United States)

    Burow, J.; Frenzel, J.; Somsen, C.; Prokofiev, E.; Valiev, R.; Eggeler, G.

    2017-12-01

    The present study investigates the evolution of nanocrystalline (NC) and ultrafine-grained (UFG) microstructures in plastically deformed NiTi. Two deformed NiTi alloys were subjected to in situ annealing in a transmission electron microscope (TEM) at 400 and 550 °C: an amorphous material state produced by high-pressure torsion (HPT) and a mostly martensitic partly amorphous alloy produced by wire drawing. In situ annealing experiments were performed to characterize the microstructural evolution from the initial nonequilibrium states toward energetically more favorable microstructures. In general, the formation and evolution of nanocrystalline microstructures are governed by the nucleation of new grains and their subsequent growth. Austenite nuclei which form in HPT and wire-drawn microstructures have sizes close to 10 nm. Grain coarsening occurs in a sporadic, nonuniform manner and depends on the physical and chemical features of the local environment. The mobility of grain boundaries in NiTi is governed by the local interaction of each grain with its microstructural environment. Nanograin growth in thin TEM foils seems to follow similar kinetic laws to those in bulk microstructures. The present study demonstrates the strength of in situ TEM analysis and also highlights aspects which need to be considered when interpreting the results.

  16. Precipitation of grain boundary α in a laser deposited compositionally graded Ti-8Al-xV alloy - an orientation microscopy study

    International Nuclear Information System (INIS)

    Banerjee, R.; Bhattacharyya, D.; Collins, P.C.; Viswanathan, G.B.; Fraser, H.L.

    2004-01-01

    A graded ternary Ti-8Al-xV alloy (all compositions in wt%) has been deposited using the laser engineered net-shaping (LENS TM ) process. A compositional gradient in the alloy, from binary Ti-8Al to Ti-8Al-20V, has been achieved within a length of ∼25 mm. The feedstock used for depositing the graded alloy consisted of elemental Ti, Al, and V powders. Due to the columnar growth morphology of the β grains in these LENS TM deposited Ti alloys, the same prior β grain boundary often extends across lengths ∼10 mm. Using orientation microscopy techniques in a scanning electron microscope, the crystallography of precipitation of grain boundary α across the same boundary with changing composition has been investigated in detail. It was observed that while most grain boundary α precipitates maintain a Burgers or near-Burgers orientation relationship with only one of the β grains, a few of these precipitates develop a Burgers orientation relationship with the other β grain. In some rare instances, the grain boundary α did not develop a Burgers or near-Burgers orientation relationship with either β grains. Interestingly, in many cases while the grain boundary α maintained Burgers relationship with one of the β grains, precipitates of two different variants decorated the boundary, in a near-alternate fashion

  17. The TiCl{sub 3} catalyst in NaAlH{sub 4} for hydrogen storage induces grain refinement and impacts on hydrogen vacancy formation

    Energy Technology Data Exchange (ETDEWEB)

    Singh, S.; Eijt, S.W.H. [Fundamental Aspects of Materials and Energy, Department of Radiation, Radionuclides and Reactors, Faculty of Applied Sciences, Delft University of Technology, Delft (Netherlands); Huot, J. [Universite du Quebec a Trois Rivieres, Quebec (Canada); Kockelmann, W.A. [ISIS, Rutherford Appleton Laboratory, Chilton, Oxfordshire (United Kingdom); Wagemaker, M. [Fundamental Aspects of Materials and Energy, Department of Radiation, Radionuclides and Reactors, Faculty of Applied Sciences, Delft University of Technology, Delft (Netherlands); Mulder, F.M. [Fundamental Aspects of Materials and Energy, Department of Radiation, Radionuclides and Reactors, Faculty of Applied Sciences, Delft University of Technology, Delft (Netherlands)], E-mail: f.m.mulder@tudelft.nl

    2007-09-15

    TiCl{sub 3} acts as an efficient catalyst for NaAlH{sub 4} (sodium alanate), altering its hydrogen sorption kinetics and reversibility considerably. In order to clarify its role, we performed in situ neutron diffraction experiments on protonated catalysed and uncatalysed NaAlH{sub 4}. The phase transformations were monitored in the first two reaction steps during hydrogen release and in the second step during reloading. Our study for the first time provides clear indications that both Ti{sub x}Al{sub 1-x} and NaCl formed act as grain refiner for Al and NaH, respectively, preventing particle growth. Particle sizes generally stay small upon desorption and reloading of TiCl{sub 3} catalysed NaAlH{sub 4}, while significant particle growth is observed for uncatalysed NaAlH{sub 4}. The small crystallite sizes and observed hydrogen vacancy formation greatly facilitate the mass transfer during loading and unloading. This study underlines the importance of grain refining for achieving reversibility and faster kinetics of the hydrogen sorption processes, with a crucial double role played by the catalyst.

  18. Computational prediction of the refinement of oxide agglomerates in a physical conditioning process for molten aluminium alloy

    International Nuclear Information System (INIS)

    Tong, M; Jagarlapudi, S C; Browne, D J; Patel, J B; Stone, I C; Fan, Z

    2015-01-01

    Physically conditioning molten scrap aluminium alloys using high shear processing (HSP) was recently found to be a promising technology for purification of contaminated alloys. HSP refines the solid oxide agglomerates in molten alloys, so that they can act as sites for the nucleation of Fe-rich intermetallic phases which can subsequently be removed by the downstream de-drossing process. In this paper, a computational modelling for predicting the evolution of size of oxide clusters during HSP is presented. We used CFD to predict the macroscopic flow features of the melt, and the resultant field predictions of temperature and melt shear rate were transferred to a population balance model (PBM) as its key inputs. The PBM is a macroscopic model that formulates the microscopic agglomeration and breakage of a population of a dispersed phase. Although it has been widely used to study conventional deoxidation of liquid metal, this is the first time that PBM has been used to simulate the melt conditioning process within a rotor/stator HSP device. We employed a method which discretizes the continuous profile of size of the dispersed phase into a collection of discrete bins of size, to solve the governing population balance equation for the size of agglomerates. A finite volume method was used to solve the continuity equation, the energy equation and the momentum equation. The overall computation was implemented mainly using the FLUENT module of ANSYS. The simulations showed that there is a relatively high melt shear rate between the stator and sweeping tips of the rotor blades. This high shear rate leads directly to significant fragmentation of the initially large oxide aggregates. Because the process of agglomeration is significantly slower than the breakage processes at the beginning of HSP, the mean size of oxide clusters decreases very rapidly. As the process of agglomeration gradually balances the process of breakage, the mean size of oxide clusters converges to a

  19. Computational prediction of the refinement of oxide agglomerates in a physical conditioning process for molten aluminium alloy

    Science.gov (United States)

    Tong, M.; Jagarlapudi, S. C.; Patel, J. B.; Stone, I. C.; Fan, Z.; Browne, D. J.

    2015-06-01

    Physically conditioning molten scrap aluminium alloys using high shear processing (HSP) was recently found to be a promising technology for purification of contaminated alloys. HSP refines the solid oxide agglomerates in molten alloys, so that they can act as sites for the nucleation of Fe-rich intermetallic phases which can subsequently be removed by the downstream de-drossing process. In this paper, a computational modelling for predicting the evolution of size of oxide clusters during HSP is presented. We used CFD to predict the macroscopic flow features of the melt, and the resultant field predictions of temperature and melt shear rate were transferred to a population balance model (PBM) as its key inputs. The PBM is a macroscopic model that formulates the microscopic agglomeration and breakage of a population of a dispersed phase. Although it has been widely used to study conventional deoxidation of liquid metal, this is the first time that PBM has been used to simulate the melt conditioning process within a rotor/stator HSP device. We employed a method which discretizes the continuous profile of size of the dispersed phase into a collection of discrete bins of size, to solve the governing population balance equation for the size of agglomerates. A finite volume method was used to solve the continuity equation, the energy equation and the momentum equation. The overall computation was implemented mainly using the FLUENT module of ANSYS. The simulations showed that there is a relatively high melt shear rate between the stator and sweeping tips of the rotor blades. This high shear rate leads directly to significant fragmentation of the initially large oxide aggregates. Because the process of agglomeration is significantly slower than the breakage processes at the beginning of HSP, the mean size of oxide clusters decreases very rapidly. As the process of agglomeration gradually balances the process of breakage, the mean size of oxide clusters converges to a

  20. Recent research and developments on wrought magnesium alloys

    Directory of Open Access Journals (Sweden)

    Sihang You

    2017-09-01

    Full Text Available Wrought magnesium alloys attract special interests as lightweight structural material due to their homogeneous microstructure and enhanced mechanical properties compared to as-cast alloys. In this contribution, recent research and developments on wrought magnesium alloys are reviewed from the viewpoint of the alloy design, focusing on Mg-Al, Mg-Zn and Mg-rare earth (RE systems. The effects of different alloying elements on the microstructure and mechanical properties are described considering their strengthening mechanisms, e.g. grain refinement, precipitation and texture hardening effect. Finally, the new alloy design and also the future research of wrought magnesium alloys to improve their mechanical properties are discussed.

  1. Effect of grain size upon the fatigue-crack propagation behavior of alloy 718 under hold-time cycling at elevated temperature

    Energy Technology Data Exchange (ETDEWEB)

    James, L A

    1986-01-01

    Fatigue-crack propagation tests were conducted in air at 538/sup 0/C on several specimens of Alloy 718 representing several different producers, melt practices and product forms. This variety resulted in a range of grain sizes from ASTM Size 5 to 11.5. Tests at low cyclic frequency employing a tensile hold-time revealed a relationship between crack growth rates and grain size: higher growth rates were associated with fine-grain material and lower rates with larger-grain material. The lowest crack growth rates were associated with a necklace microstructure, whereby large grains are associated with necklaces of very small grains.

  2. Factors affecting the grain growth of austenite in low alloy steel

    International Nuclear Information System (INIS)

    Parker, J.D.; Storer, S.M.

    1995-01-01

    The performance of steels is linked to the metallurgical transformations which occur during manufacture. Clearly then the optimization of a fabrication procedure must be based on fundamental relationships linking specific thermal treatments with transformation behaviour. Optimized manufacture of thick-section, multipass welds is therefore particularly complex since the thermal cycles associated with fusion welding result in the formation of heterogeneous microstructures. Moreover, these transformations will take place under rapid heating and cooling conditions so that standard data based on equilibrium behaviour may not be directly relevant. The present study is part of an integrated research programme aimed at establishing the basic microstructural relationships required to optimize the manufacture and performance of weldments. Work to date demonstrates that utilization of a computer controlled Gleeble simulation system allows a wider range of heating and cooling rates to be applied than is possible with traditional heat treatment techniques. Additional advantages of this system include precise control of time at peak temperature and uniform temperatures within a defined work zone. Results presented for a CrMoV creep resistant low alloy steel indicate that grain growth behaviour in the range 955-1390 C can be related to the time at peak temperature. The effect of this transformation behaviour on weldment behaviour is discussed. (orig.)

  3. Effect of grain boundary segregation on mechanical properties of p-doped Fe-Si base alloys

    Czech Academy of Sciences Publication Activity Database

    Janovec, J.; Jenko, M.; Pokluda, J.; Vlach, B.; Lejček, Pavel; Svoboda, Milan; Šandera, P.

    2005-01-01

    Roč. 482, - (2005), s. 191-194 ISSN 0255-5476 R&D Projects: GA ČR(CZ) GA106/02/0253 Institutional research plan: CEZ:AV0Z1010914 Keywords : Fe-Si alloys * phosphorus grain boundary segregation * mechanical properties * Auger electron spectroscopy * transmission electron microscopy * mechanical testing Subject RIV: BM - Solid Matter Physics ; Magnetism Impact factor: 0.399, year: 2005

  4. Effect of grain boundary segragation on mechanical properties of P-doped Fe-Si base alloys

    Czech Academy of Sciences Publication Activity Database

    Janovec, J.; Jenko, M.; Pokluda, J.; Vlach, B.; Lejček, Pavel; Svoboda, Milan; Šandera, P.

    2005-01-01

    Roč. 482, - (2005), s. 191-194 ISSN 0255-5476 R&D Projects: GA ČR(CZ) GA106/02/0253 Institutional research plan: CEZ:AV0Z20410507; CEZ:AV0Z40320502; CEZ:AV0Z10100520 Keywords : Fe-Si alloys * phosphorus grain boundary segregation * mechanical properties Subject RIV: JG - Metallurgy Impact factor: 0.399, year: 2005

  5. Microstructure, plastic deformation and strengthening mechanisms of an Al–Mg–Si alloy with a bimodal grain structure

    International Nuclear Information System (INIS)

    Shakoori Oskooie, M.; Asgharzadeh, H.; Kim, H.S.

    2015-01-01

    Highlights: • Al6063 with bimodal grain structures was fabricated by a powder metallurgy route. • The bimodal alloys showed a reasonable ductility together with a high strength. • Grain boundary strengthening was reduced at higher fraction of coarse grains. • The enhanced tensile ductility was attributed to crack blunting and delamination. - Abstract: Al6063 alloys with bimodal grain size distributions comprised of ultrafine-grained (UFG) and coarse-grained (CG) regions were produced via mechanical milling followed by hot extrusion. High-energy planetary ball milling for 22.5 h with a rotational speed of 350 rpm was employed for the synthesis of nanocrystalline Al6063 powders. The as-milled Al6063 powders were mixed with 15, 30, and 45 vol.% of the unmilled powders and then the powder mixtures were consolidated via extrusion at 450 °C with an extrusion ratio of 9:1. The microstructure of the bimodal extrudates was investigated using optical microscope, transmission electron microscope (TEM) and field emission scanning electron microscope equipped with an electron backscattered diffraction (EBSD) detector. The deformation behavior was investigated by means of uniaxial tensile tests. The bimodal Al6063 exhibited balanced mechanical properties, including high yield stress and ultimate tensile strength resulting from the UFG regions together with reasonable ductility attained from the CG areas. The fracture surfaces demonstrated a ductile fracture mode, in which the dimple size was correlated with the grain structure. The strengthening mechanisms are discussed based on the dislocation models and the functions of the CGs in the deformation behavior and ductility enhancement of bimodal Al6063 are explored

  6. Thermal stability of the grain structure in the W-2V and W-2V-0.5Y2O3 alloys produced by hot isostatic pressing

    International Nuclear Information System (INIS)

    Martínez, J.; Savoini, B.; Monge, M.A.; Muñoz, A.; Armstrong, D.E.J.; Pareja, R.

    2013-01-01

    Highlights: • W-2V and ODS W-2V-0.5Y 2 O 3 alloys have been produced following a powder metallurgy route. • Grain microstructure and microhardness have been studied after isothermal treatments in vacuum. • Both alloys exhibit a duplex grain size population: a submicron-sized grain and a coarse grained one. • The Y 2 O 3 addition inhibits growth of the coarse grains for T 2 O 3 nanoparticles enhance the microhardness of W-2V-0.5Y 2 O 3 . -- Abstract: W-2V and ODS W-2V-0.5Y 2 O 3 alloys have been produced following a powder metallurgy route consisting of mechanical alloying and a subsequent high isostatic pressing HIP at 1573 K. The grain microstructure and microhardness recovery of the alloys have been studied in samples subjected to isothermal treatments in vacuum in temperature range 1073–1973 K. Both alloys exhibit a duplex grain size distribution consisting of a submicron-sized grain and a coarse-grained population. It has been found that the Y 2 O 3 addition inhibits growth of the coarse grains at T 2 O 3 , respectively, was observed at T ≥ 1573 K. It resulted that the rate constant for grain growth is 30 times higher in W-2V-0.5Y 2 O 3 than in W-2V. The considerable enhancement of the microhardness in the W-2V-0.5Y 2 O 3 appears to be associated to dispersion strengthening

  7. Enhanced Impact Toughness at Ambient Temperatures of Ultrafine-Grained Al-26 wt.% Si Alloy Produced by Equal-Channel Angular Pressing

    Science.gov (United States)

    Jiang, Jinghua; Yuan, Ting; Shi, Jun; Zhang, Lingling; Ma, Aibin; Song, Dan

    2018-05-01

    Overcoming general brittleness of hypereutectic Al-Si alloys is in urgent need for expanding their application in automotive, aerospace and construction industries. A unique phenomenon was observed that bulk ultrafine-grained Al-26 wt.% Si alloy, produced by severe plastic deformation via equal-channel angular pressing, exhibited higher toughness at the impact temperature of - 196 100 °C than the coarse-grained casting alloy. The improvement in impact toughness at all testing temperatures was mainly due to the homogeneous ultrafine-grained structure with the breakage of brittle primary silicon crystals, which generated more and deeper fracture dimples that consumed much higher fracture energy. It indicates the advantage of bulk ultrafine-grained Al-Si alloys and spurs their application interest at various ambient temperatures.

  8. The free growth criterion for grain initiation in TiB 2 inoculated γ-titanium aluminide based alloys

    Science.gov (United States)

    Gosslar, D.; Günther, R.

    2014-02-01

    γ-titanium aluminide (γ-TiAl) based alloys enable for the design of light-weight and high-temperature resistant engine components. This work centers on a numerical study of the condition for grain initiation during solidification of TiB2 inoculated γ-TiAl based alloys. Grain initiation is treated according to the so-called free growth criterion. This means that the free growth barrier for grain initiation is determined by the maximum interfacial mean curvature between a nucleus and the melt. The strategy presented in this paper relies on iteratively increasing the volume of a nucleus, which partially wets a hexagonal TiB2 crystal, minimizing the interfacial energy and calculating the corresponding interfacial curvature. The hereby obtained maximum curvature yields a scaling relation between the size of TiB2 crystals and the free growth barrier. Comparison to a prototypical TiB2 crystal in an as cast γ-TiAl based alloy allowed then to predict the free growth barrier prevailing under experimental conditions. The validity of the free growth criterion is discussed by an interfacial energy criterion.

  9. The Production of Material with Ultrafine Grain Structure in Al-Zn Alloy in the Process of Rapid Solidification

    Directory of Open Access Journals (Sweden)

    Szymaneka M.

    2014-06-01

    Full Text Available In the aluminium alloy family, Al-Zn materials with non-standard chemical composition containing Mg and Cu are a new group of alloys, mainly owing to their high strength properties. Proper choice of alloying elements, and of the method of molten metal treatment and casting enable further shaping of the properties. One of the modern methods to produce materials with submicron structure is a method of Rapid Solidification. The ribbon cast in a melt spinning device is an intermediate product for further plastic working. Using the technique of Rapid Solidification it is not possible to directly produce a solid structural material of the required shape and length. Therefore, the ribbon of an ultrafine grain or nanometric structure must be subjected to the operations of fragmentation, compaction, consolidation and hot extrusion.

  10. Stability of grain-refined reversed structures in a 301LN austenitic stainless steel under cyclic loading

    Czech Academy of Sciences Publication Activity Database

    Järvenpää, A.; Jaskari, M.; Man, Jiří; Karjalalinen, L.P.

    2017-01-01

    Roč. 703, č. 4 (2017), s. 280-292 ISSN 0921-5093 R&D Projects: GA ČR GA13-32665S Institutional support: RVO:68081723 Keywords : austenitic stainless steel * reversion treatment * grain size * deformation induced martensite * strain-controlled fatigue Subject RIV: JL - Materials Fatigue, Friction Mechanics OBOR OECD: Audio engineering, reliability analysis Impact factor: 3.094, year: 2016

  11. Defect distribution in deformed grains of Cu-based alloy polycrystals

    Science.gov (United States)

    Koneva, N. A.; Trishkina, L. I.; Cherkasova, T. V.

    2017-12-01

    The paper presents transmission electron microscopy data on the grain defect structure formed in deformed Cu-Al polycrystals. The data show that the parameters of dislocation substructures vary with distance from grain boundaries and that a hardened zone arises near the grain boundaries and its size depends on the grain size.

  12. Fatigue properties of ultra-fine grain Cu–Cr alloy processed by equal-channel angular pressing

    International Nuclear Information System (INIS)

    Wang, Q.J.; Du, Z.Z.; Luo, L.; Wang, W.

    2012-01-01

    Highlights: ► The UFG Cu–Cr alloys processed by ECAP possess high strength and sufficient ductility. ► The ECAPed sample with UFG under strain controlled fatigue exhibited cyclic softening and lower fatigue limit compared to the unECAPed one. ► That cyclic softening of UFG Cu–Cr alloy is associated with some dislocation annihilation and the substructure recovery. ► Shear bands, microcracks and final fracture of UFG Cu–Cr fatigue samples occur predominantly along the shear plane corresponding to the last ECAP. - Abstract: A precipitation-hardening copper based alloy (Cu–0.6 wt.% Cr) was selected and the ultra-fine grain (UFG) microstructure was obtained by equal channel angular pressing (ECAP). The alloys tensile behaviors and fatigue properties were investigated experimentally, the results indicated that the Cu–Cr alloy processed by ECAP possessed high strength and sufficient ductility and the 12-passes ECAPed sample with UFG under strain controlled fatigue exhibited cyclic softening and lower fatigue limit compared to the unECAPed one. Moreover, the shear bands on the surface of cycled samples were also studied by scanning electron microscopy, the results showed that the oriented distribution of defects along the shear plane in the last ECAP processing was one of the major mechanisms of SBs formation.

  13. Effect of the Grain Size of the Initial Structure of 1565chM Alloy on the Structure and Properties of the Joints Fabricated by Friction Stir Welding

    Science.gov (United States)

    Ovchinnikov, V. V.; Drits, A. M.; Gureeva, M. A.; Malov, D. V.

    2017-12-01

    The effect of the initial grain size in the structure of the aluminum 1565chM alloy on the mechanical properties of the welded joints formed by friction stir welding and on the grain size in the weld core is studied. It is shown that the design of tool and, especially, the parameters of a screw groove exert a great effect on the grain size in the weld core.

  14. The solidification behavior of dilute aluminium-scandium alloys

    International Nuclear Information System (INIS)

    Norman, A.F.; Prangnell, P.B.; McEwen, R.S.

    1998-01-01

    The solidification behavior of dilute Sc containing Al alloys has been investigated. In binary Al-Sc alloys, Sc additions greater than the eutectic composition (0.55 wt%) were found to produce a remarkable refinement in the grain size of aluminum castings, of two orders of magnitude, due to the formation of the primary Al 3 Sc intermetallic phase during solidification. The refinement in grain size only occurred in hypereutectic compositions and was shown to be far greater than can be achieved by conventional Al grain refiners. Grain refinement by the addition of Sc is accompanied by a change in growth morphology from dendritic, in the large unrefined grains, to fine spherical grains with a divorced eutectic appearing on the grain boundaries in the refined castings. Similar levels of refinement were observed in Al-Sc-Zr and Al-Cu-Sc alloys. In the latter, a change in the segregation behavior of Cu was observed, from a strongly interdendritic segregation pattern to a more homogeneous distribution. The supersaturated Al-Sc solid solution can decompose via a discontinuous precipitation reaction to form coherent rod-like precipitates of the L1 2 Al 3 Sc phase

  15. Influence of scandium addition on the high-temperature grain size stabilization of oxide-dispersion-strengthened (ODS) ferritic alloy

    Energy Technology Data Exchange (ETDEWEB)

    Li, Lulu, E-mail: lli18@ncsu.edu; Xu, Weizong; Saber, Mostafa; Zhu, Yuntian; Koch, Carl C.; Scattergood, Ronald O.

    2015-06-11

    The influence of 1–4 at% Sc addition on the thermal stability of mechanically alloyed ODS ferritic alloy was studied in this work. Sc addition was found to significantly stabilize grain size and microhardness at high temperatures. Grain sizes of samples with 1 and 4 at% Sc was found maintained in the nanoscale range at temperatures up to 1000 °C with hardness maintained at 5.6 and 6.7 GPa, respectively. The detailed microstructure was also investigated from EDS elemental mapping, where nanofeatures [ScTiO] were observed, while nanosized [YTiO] particles were rarely seen. This is probably due to the concentration difference between Sc and Y, leading to the formation of [ScTiO] favoring that of [YTiO]. Precipitation was considered as the major source for the observed high temperature stabilization. In addition, 14YT–Sc alloys without large second phases such as Ti-oxide can exhibit better performance compared to conventional ODS materials.

  16. High-strength bolt-forming of fine-grained aluminum alloy 6061 with a continuous hybrid process

    International Nuclear Information System (INIS)

    Kim, Ji Hun; Hwang, Sun Kwang; Im, Yong-Taek; Son, Il-Heon; Bae, Chul Min

    2012-01-01

    Highlights: ► Fine-grained AA6061-O was produced by a continuous hybrid process. ► It consists of rolling, ECAP, and drawing. ► High-strength bolt was manufactured with the fine-grained AA6061-O. ► The UTS and micro-hardness of the bolt was increased by 50%. ► The route C was better in making a uniform micro-hardness distribution in the bolt. - Abstract: It is well known that the development of a continuous manufacturing process to apply severe plastic deformation (SPD) is a major challenge for industrial usages to improve the mechanical properties of the material through grain refinement. In this study, fine-grained AA6061-O wire was manufactured by a two-pass hybrid process consisting of drawing, equal channel angular pressing and rolling in a continuous manner to investigate the effects of processing routes for two different routes, A and C, on the variation of ultimate tensile strength (UTS) and micro-hardness distribution. The UTS value (185 MPa) of the specimen processed by the two-pass hybrid process with route A was higher than that of 171 MPa obtained from the two-pass wire-drawing process and was equivalent to the level of 184 MPa processed by the three-pass wire-drawing process. The average micro-hardness value (Hv 58.0) obtained from the two-pass hybrid process through route C was the highest among all the cases. According to transmission electron microscopy, the original grain was subdivided and elongated owing to deformation during the processes. The specimen processed by the two-pass hybrid process through route C showed smaller deformation bands and had potentially higher angle grain boundaries compared to the specimen processed by the two-pass wire-drawing process. Finally, the high-strength bolt was manufactured using the fine-grained AA6061-O wire prepared by the continuous hybrid process to check its formability. A ductile fracture at the first thread right above the jaw was observed in the bolt tension test of the manufactured bolt

  17. Grain boundary imaging, gallium diffusion and the fracture behavior of Al-Zn Alloy - An in situ study

    Science.gov (United States)

    Tsai, W. L.; Hwu, Y.; Chen, C. H.; Chang, L. W.; Je, J. H.; Lin, H. M.; Margaritondo, G.

    2003-01-01

    Phase contrast radiology using unmonochromatic synchrotron X-ray successfully imaged the grain boundaries of Al and AlZn alloy without contrast agent. Combining the high penetration of X-ray and the possibility of 3D reconstruction by tomorgraphy or stereography method, this approach can be very used for nondestructive characterization of polycrystalline materials. By examine the images with 3D perspective, we were able locate the observed void-like defects which lies exclusively on the grain boundary and identify their origin from last stage of the rolling process. We studied the Ga Liquid metal diffusion in the AlZn alloy, under different temperature and stress conditions. High resolution images, ˜2 μm, of Ga liquid metal diffusion in AlZn were obtained in real time and diffusion paths alone grain boundaries and surfaces were clearly identified. Embrittled AlZn responses to the tensile stress and fractures in a drastic different manner than the pure AlZn. These results, although very much expected from the known weakening effect of the liquid metal embrittlement demonstrated, however, that this particular radiology method is fully capable of dynamic study in the micrometer scale.

  18. Grain boundary imaging, gallium diffusion and the fracture behavior of Al-Zn Alloy - An in situ study

    CERN Document Server

    Tsai, W L; Chen, C H; Chang, L W; Je, J H; Lin, H M; Margaritondo, G

    2003-01-01

    Phase contrast radiology using unmonochromatic synchrotron X-ray successfully imaged the grain boundaries of Al and AlZn alloy without contrast agent. Combining the high penetration of X-ray and the possibility of 3D reconstruction by tomorgraphy or stereography method, this approach can be very used for nondestructive characterization of polycrystalline materials. By examine the images with 3D perspective, we were able locate the observed void-like defects which lies exclusively on the grain boundary and identify their origin from last stage of the rolling process. We studied the Ga Liquid metal diffusion in the AlZn alloy, under different temperature and stress conditions. High resolution images, approx 2 mu m, of Ga liquid metal diffusion in AlZn were obtained in real time and diffusion paths alone grain boundaries and surfaces were clearly identified. Embrittled AlZn responses to the tensile stress and fractures in a drastic different manner than the pure AlZn. These results, although very much expected f...

  19. Computer simulation of grain growth in HAZ

    Science.gov (United States)

    Gao, Jinhua

    Two different models for Monte Carlo simulation of normal grain growth in metals and alloys were developed. Each simulation model was based on a different approach to couple the Monte Carlo simulation time to real time-temperature. These models demonstrated the applicability of Monte Carlo simulation to grain growth in materials processing. A grain boundary migration (GBM) model coupled the Monte Carlo simulation to a first principle grain boundary migration model. The simulation results, by applying this model to isothermal grain growth in zone-refined tin, showed good agreement with experimental results. An experimental data based (EDB) model coupled the Monte Carlo simulation with grain growth kinetics obtained from the experiment. The results of the application of the EDB model to the grain growth during continuous heating of a beta titanium alloy correlated well with experimental data. In order to acquire the grain growth kinetics from the experiment, a new mathematical method was developed and utilized to analyze the experimental data on isothermal grain growth. Grain growth in the HAZ of 0.2% Cu-Al alloy was successfully simulated using the EDB model combined with grain growth kinetics obtained from the experiment and measured thermal cycles from the welding process. The simulated grain size distribution in the HAZ was in good agreement with experimental results. The pinning effect of second phase particles on grain growth was also simulated in this work. The simulation results confirmed that by introducing the variable R, degree of contact between grain boundaries and second phase particles, the Zener pinning model can be modified as${D/ r} = {K/{Rf}}$where D is the pinned grain size, r the mean size of second phase particles, K a constant, f the area fraction (or the volume fraction in 3-D) of second phase.

  20. Quasi-superplasticity of a banded-grained Al-Mg-Y alloy processed by continuous casting-extrusion

    Energy Technology Data Exchange (ETDEWEB)

    Cao, Furong, E-mail: cfr-lff@163.com [School of Materials Science and Engineering, Northeastern University, Shenyang 110819 (China); Zhu, Xiaotong [School of Materials Science and Engineering, Northeastern University, Shenyang 110819 (China); Huaian Dekema Semiconductor Co., Ltd., Huaian 223300 (China); Wang, Shuncheng [Institute of Materials Processing and Forming Technology, Guangdong General Research Institute of Industrial Technology, Guangzhou 510650 (China); Shi, Lu [School of Materials Science and Engineering, Northeastern University, Shenyang 110819 (China); Xu, Guangming [State Key Laboratory of Rolling and Automation, Northeastern University, Shenyang 110819 (China); Wen, Jinglin [School of Materials Science and Engineering, Northeastern University, Shenyang 110819 (China)

    2017-04-06

    The continuous casting-extrusion (CTE) process is a short-route technology for fabricating aluminum and aluminum alloy wires. A novel Al-1.44Mg-1.09Y alloy was prepared by CTE, and its mechanical properties and microstructure evolution were investigated at elevated temperatures to explore the hot tensile ductility of aluminum alloy wire. A true strain to failure of 1.159 was obtained at 773 K and 1.67×10{sup −2} s{sup −1}, and the present alloy exhibits high strain rate quasi-superplasticity. Microstructure observations reveal that it is difficult to realize the equiaxedness of elongated or textured grains through hot tensile deformation. A new deformation mechanism map (DMM) was constructed which predicts that dislocation climb at high stress dominates the high-temperature deformation process. This theoretical prediction using the DMM is in good agreement with experimental transmission-electron-microscopy results and with the estimated true stress exponent of 5 and the activation energy for deformation in the range 127.378―141.536 kJ mol{sup −1}. A new three-dimensional histogram containing a dynamic recovery (DRV) or dynamic recrystallization factor was constructed to demonstrate that the DRV mechanism dominates the deformation. Most experimental results are consistent with prediction using this histogram.

  1. Quasi-superplasticity of a banded-grained Al-Mg-Y alloy processed by continuous casting-extrusion

    International Nuclear Information System (INIS)

    Cao, Furong; Zhu, Xiaotong; Wang, Shuncheng; Shi, Lu; Xu, Guangming; Wen, Jinglin

    2017-01-01

    The continuous casting-extrusion (CTE) process is a short-route technology for fabricating aluminum and aluminum alloy wires. A novel Al-1.44Mg-1.09Y alloy was prepared by CTE, and its mechanical properties and microstructure evolution were investigated at elevated temperatures to explore the hot tensile ductility of aluminum alloy wire. A true strain to failure of 1.159 was obtained at 773 K and 1.67×10 −2 s −1 , and the present alloy exhibits high strain rate quasi-superplasticity. Microstructure observations reveal that it is difficult to realize the equiaxedness of elongated or textured grains through hot tensile deformation. A new deformation mechanism map (DMM) was constructed which predicts that dislocation climb at high stress dominates the high-temperature deformation process. This theoretical prediction using the DMM is in good agreement with experimental transmission-electron-microscopy results and with the estimated true stress exponent of 5 and the activation energy for deformation in the range 127.378―141.536 kJ mol −1 . A new three-dimensional histogram containing a dynamic recovery (DRV) or dynamic recrystallization factor was constructed to demonstrate that the DRV mechanism dominates the deformation. Most experimental results are consistent with prediction using this histogram.

  2. 3D microstructural evolution of primary recrystallization and grain growth in cold rolled single-phase aluminum alloys

    Science.gov (United States)

    Adam, Khaled; Zöllner, Dana; Field, David P.

    2018-04-01

    Modeling the microstructural evolution during recrystallization is a powerful tool for the profound understanding of alloy behavior and for use in optimizing engineering properties through annealing. In particular, the mechanical properties of metallic alloys are highly dependent upon evolved microstructure and texture from the softening process. In the present work, a Monte Carlo (MC) Potts model was used to model the primary recrystallization and grain growth in cold rolled single-phase Al alloy. The microstructural representation of two kinds of dislocation densities, statistically stored dislocations and geometrically necessary dislocations were quantified based on the ViscoPlastic Fast Fourier transform method. This representation was then introduced into the MC Potts model to identify the favorable sites for nucleation where orientation gradients and entanglements of dislocations are high. Additionally, in situ observations of non-isothermal microstructure evolution for single-phase aluminum alloy 1100 were made to validate the simulation. The influence of the texture inhomogeneity is analyzed from a theoretical point of view using an orientation distribution function for deformed and evolved texture.

  3. CYCLIC PLASTIC BEHAVIOR AND FATGIUE LIFE OF AZ91 ALLOY IN AS-CAST AND ULTRAFINE-GRAINED STATE

    Directory of Open Access Journals (Sweden)

    Stanislava Fintová

    2014-06-01

    Full Text Available Fatigue properties of magnesium alloy AZ91 in as-cast and in ultrafine-grained state prepared by equal channel angular pressing were investigated. The fatigue strength in the low-cycle fatigue region was found to be substantially improved by the severe plastic deformation, whereas the improvement in the high-cycle fatigue region is negligible. The cyclic plastic response in both states is qualitatively similar; short initial softening is followed by a long cyclic hardening. The observed fatigue behavior was discussed in terms of specific microstructural features of both states and on the basis of cyclic slip localization and fatigue crack initiation. 

  4. On the implication of solute contents and grain boundaries on the Hall-Petch relationship of nanocrystalline Ni-W alloys

    International Nuclear Information System (INIS)

    Shakibi Nia, N.; Savall, C.; Creus, J.; Bourgon, J.; Girault, P.; Metsue, A.; Cohendoz, S.; Feaugas, X.

    2016-01-01

    Nano-crystalline nickel-tungsten alloys are investigated in order to provide evidence of the contribution of the solute content (light elements and tungsten) and grain-boundaries on hardness. For this purpose, Ni-W alloys were elaborated by electrodeposition in an additive free citrate ammonium bath. The variation of electrodeposition conditions leads to W contents up to 18 at%, with a broad range of grain sizes (5–650 nm). The incorporation of light elements (H, O, C, N) depends on the deposition applied conditions and a progressive modification of the texture is observed with the following sequence: {110}, NT (Non-Textured) and {111} textures. We show that the Hall-Petch relationship for these alloys is influenced by the presence of light elements, the nature of the crystallographic texture and the grain boundaries character. The dependence of grain size on flow stress is a direct consequence of the solute content (solute strengthening) and the evolution of the internal stresses with grain size. To explain the experimental data, two competing physical mechanisms are suggested: grain boundary shearing and dislocation emission at grain boundary, which are affected by the nature of the grain boundary and the solute content.

  5. On the implication of solute contents and grain boundaries on the Hall-Petch relationship of nanocrystalline Ni-W alloys

    Energy Technology Data Exchange (ETDEWEB)

    Shakibi Nia, N., E-mail: Niusha.Shakibi-Nia@uibk.ac.at [LaSIE (UMR 7356) CNRS, Université de La Rochelle, Av. Michel Crépeau, F-17000, La Rochelle (France); Savall, C.; Creus, J. [LaSIE (UMR 7356) CNRS, Université de La Rochelle, Av. Michel Crépeau, F-17000, La Rochelle (France); Bourgon, J. [ICMPE (UMR 7182) CNRS-UPEC, Université Paris Est, 2-8 rue Henri Dunant, F-94320, Thiais (France); Girault, P.; Metsue, A.; Cohendoz, S.; Feaugas, X. [LaSIE (UMR 7356) CNRS, Université de La Rochelle, Av. Michel Crépeau, F-17000, La Rochelle (France)

    2016-12-15

    Nano-crystalline nickel-tungsten alloys are investigated in order to provide evidence of the contribution of the solute content (light elements and tungsten) and grain-boundaries on hardness. For this purpose, Ni-W alloys were elaborated by electrodeposition in an additive free citrate ammonium bath. The variation of electrodeposition conditions leads to W contents up to 18 at%, with a broad range of grain sizes (5–650 nm). The incorporation of light elements (H, O, C, N) depends on the deposition applied conditions and a progressive modification of the texture is observed with the following sequence: {110}, NT (Non-Textured) and {111} textures. We show that the Hall-Petch relationship for these alloys is influenced by the presence of light elements, the nature of the crystallographic texture and the grain boundaries character. The dependence of grain size on flow stress is a direct consequence of the solute content (solute strengthening) and the evolution of the internal stresses with grain size. To explain the experimental data, two competing physical mechanisms are suggested: grain boundary shearing and dislocation emission at grain boundary, which are affected by the nature of the grain boundary and the solute content.

  6. Solute grain boundary segregation during high temperature plastic deformation in a Cr-Mo low alloy steel

    International Nuclear Information System (INIS)

    Chen, X.-M.; Song, S.-H.; Weng, L.-Q.; Liu, S.-J.

    2011-01-01

    Highlights: → The segregation of P and Mo is evidently enhanced by plastic deformation. → The boundary concentrations of P and Mo increase with increasing strain. → A model with consideration of site competition in grain boundary segregation in a ternary system is developed. → Model predictions show a reasonable agreement with the observations. - Abstract: Grain boundary segregation of Cr, Mo and P to austenite grain boundaries in a P-doped 1Cr0.5Mo steel is examined using field emission gun scanning transmission electron microscopy for the specimens undeformed and deformed by 10% with a strain rate of 2 x 10 -3 s -1 at 900 deg. C, and subsequently water quenched to room temperature. Before deformation, there is some segregation for Mo and P, but the segregation is considerably increased after deformation. The segregation of Cr is very small and there is no apparent difference between the undeformed and deformed specimens. Since the thermal equilibrium segregation has been attained prior to deformation, the segregation produced during deformation has a non-equilibrium characteristic. A theoretical model with consideration of site competition in grain boundary segregation between two solutes in a ternary alloy is developed to explain the experimental results. Model predictions are made, which show a reasonable agreement with the observations.

  7. Thermoelectric property of fine-grained CoSb3 skutterudite compound fabricated by mechanical alloying and spark plasma sintering

    International Nuclear Information System (INIS)

    Liu Weishu; Zhang Boping; Li Jingfeng; Zhao Lidong

    2007-01-01

    Skutterudite CoSb 3 polycrystalline materials were prepared using a combined process of mechanical alloying (MA) and spark plasma sintering (SPS). The influence of SPS temperature on the thermoelectric properties was focused in this work with a special emphasis on the analysis of the size effects of grains. The average grain sizes decreased from 300 to 50 nm with decreasing SPS temperatures from 600 to 300 deg. C. The electrical resistivities of samples spark plasma sintered at 300-600 deg. C all decreased with increasing temperature, indicating a classic intrinsic conduction behaviour of semiconductors. The samples spark plasma sintered at 300-500 deg. C showed a positive Seebeck coefficient while the sample spark plasma sintered at 600 deg. C showed a negative Seebeck coefficient. The room-temperature thermal conductivities were reduced from 4.30 to 2.92 W m -1 K -1 as the grain sizes were decreased from 300 to 100 nm corresponding to SPS at 600 and 400 deg. C, respectively. The present work indicates that MA and SPS is a good combination for fabricating fine-grained CoSb 3 thermoelectric materials

  8. Significant Corrosion Resistance in an Ultrafine-Grained Al6063 Alloy with a Bimodal Grain-Size Distribution through a Self-Anodic Protection Mechanism

    Directory of Open Access Journals (Sweden)

    Mahdieh Shakoori Oskooie

    2016-12-01

    Full Text Available The bimodal microstructures of Al6063 consisting of 15, 30, and 45 vol. % coarse-grained (CG bands within the ultrafine-grained (UFG matrix were synthesized via blending of high-energy mechanically milled powders with unmilled powders followed by hot powder extrusion. The corrosion behavior of the bimodal specimens was assessed by means of polarization, steady-state cyclic polarization and impedance tests, whereas their microstructural features and corrosion products were examined using optical microscopy (OM, scanning transmission electron microscopy (STEM, field emission scanning electron microscopy (FE-SEM, electron backscattered diffraction (EBSD, energy dispersive spectroscopy (EDS, and X-ray diffraction (XRD techniques. The bimodal Al6063 containing 15 vol. % CG phase exhibits the highest corrosion resistance among the bimodal microstructures and even superior electrochemical behavior compared with the plain UFG and CG materials in the 3.5% NaCl solution. The enhanced corrosion resistance is attributed to the optimum cathode to anode surface area ratio that gives rise to the formation of an effective galvanic couple between CG areas and the UFG matrix. The operational galvanic coupling leads to the domination of a “self-anodic protection system” on bimodal microstructure and consequently forms a uniform thick protective passive layer over it. In contrast, the 45 vol. % CG bimodal specimen shows the least corrosion resistance due to the catastrophic galvanic corrosion in UFG regions. The observed results for UFG Al6063 suggest that metallurgical tailoring of the grain structure in terms of bimodal microstructures leads to simultaneous enhancement in the electrochemical behavior and mechanical properties of passivable alloys that are usually inversely correlated. The mechanism of self-anodic protection for passivable metals with bimodal microstructures is discussed here for the first time.

  9. Effect of bimodal grain size distribution on fatigue properties of Ti-6Al-4V alloy with harmonic structure under four-point bending

    Energy Technology Data Exchange (ETDEWEB)

    Kikuchi, Shoichi, E-mail: kikuchi@mech.kobe-u.ac.jp [Department of Mechanical Engineering, Graduate School of Engineering, Kobe University, 1-1 Rokkodai-cho, Nada-ku, Kobe 657-8501 (Japan); Hayami, Yosuke; Ishiguri, Takayuki [Graduate School of Science and Engineering, Ritsumeikan University, 1-1-1 Noji-higashi, Kusatsu, Shiga 525-8577 (Japan); Guennec, Benjamin; Ueno, Akira; Ota, Mie; Ameyama, Kei [Department of Mechanical Engineering, College of Science and Engineering, Ritsumeikan University, 1-1-1 Noji-higashi, Kusatsu, Shiga 525-8577 (Japan)

    2017-02-27

    Titanium alloy (Ti-6Al-4V) with a bimodal harmonic structure, which is defined as a coarse-grained structure surrounded by a network structure of fine grains, was fabricated using powder metallurgy to improve both the strength and ductility. The microstructure of the sintered compacts was characterized using electron backscattered diffraction (EBSD). The areal fraction of the fine-grained structure in the harmonic structure tended to increase with the milling time. Tensile tests and four-point bending fatigue tests at a stress ratio of 0.1 were performed in air at room temperature. The tensile strength, 0.2% proof stress and fatigue limit of Ti-6Al-4V alloy with harmonic structure tended to increase as the areal fraction of the fine-grained structure increased. In contrast, elongation decreased due to the formation of a high areal fraction of the fine-grained structure (79.0%), which resulted in a reduction of the fatigue life with a low cycle regime. Thus, titanium alloy with high strength, ductility and fatigue resistance can be formed by optimization of the milling conditions. Furthermore, the mechanism for fatigue fracture of the Ti-6Al-4V alloy with a harmonic structure is discussed with respect to fractography and crystallography. A fatigue crack was initiated from the α-facet of the coarse-grained structure in the harmonic structure.

  10. The effect of whole-grain compared to refined wheat on the gut microbial composition and integrity in a colonic epithelial cell model following a 12-week energy-restricted dietary intervention in postmenopausal women

    DEFF Research Database (Denmark)

    Christensen, Ellen Gerd; Licht, Tine Rask; Kristensen, M.

    in postmenopausal women who were randomized to either whole-grain wheat (WW) (n=38) or refined wheat (RW) (n=34) consumption as part of an energy-restricted diet for 12-weeks following a 2-week run-in period with RW. Percentage fat mass as well as serum total and LDL cholesterol were found to differ between the two...

  11. A Method to Increase Current Density in a Mono Element Internal Tin Processed Superconductor Utilizing Zr Oxide to Refine Grain Size; Final Report Phase 2

    International Nuclear Information System (INIS)

    Zeitlin, Bruce A.; Gregory, Eric

    2008-01-01

    The effect of Oxygen on (Nb1Zr)3Sn multifilament conductors manufactured by the Mono Element Internal Tin (MEIT) process was explored to improve the current density by refining the grain size. This followed work first done by General Electric on the Nb3Sn tape process. Techniques to fabricate the more difficult Nb1Zr composites are described and allowed fabrication of long lengths of .254 mm diameter wire from an 88.9 mm diameter billet. Oxygen was incorporated through the use of SnO2 mixed with tin powder and incorporated into the core. These were compared to samples with Ti+Sn and Cu+Sn cores. Heat treatments covered the range of 700 C to 1000 C. Current density vs. H, grain size, and reaction percentages are provided for the materials tested. The Oxygen gave superior results in the temperature range of 815-1000 C. It also stabilized the filament geometry of the array in comparison to the other additions at the higher temperatures. At 815 C a peak in layer Jc yielded values of 2537 A/mm2 at 12 T and 1353 A/mm2 at 15T, 8-22% and 30-73% greater respectively than 700 C values. Results with Oxygen at high temperature show the possibility of high speed continuous reaction of the composite versus the current batch or react in place methods. In general the Ti additions gave superior results at the lower reaction temperature. Future work is suggested to determine if the 815 C reaction temperature can lead to higher current density in high tin (Nb1Zr+Ox)3Sn conductors. A second technique incorporated oxygen directly into the Nb1Zr rods through heat treatment with Nb2O5 at 1100 C for 100 hours in vacuum prior to extrusion. The majority of the filaments reduced properly in the composite but some local variations in hardness led to breakage at smaller diameters.

  12. Influence of Solution and Aging Treatment Conditions on the Formation of Ultrafine-Grained Structure of CuFe2 Alloy Processed by Rolling with Cyclic Movement of Rolls

    Directory of Open Access Journals (Sweden)

    Urbańczyk-Gucwa A.

    2016-06-01

    Full Text Available The effect of second phase particles on grain refinement in CuFe2 alloy has been investigated by using rolling with the cyclic movement of rolls (RCMR method. Two different population of second phase particles of Fe: coherent, about 10 nm in diameter and about 100 nm in size were obtained by applying aging treatment followed at 500°C for 2 h and at 700°C for 24 h respectively. In addition, solution treated samples were deformed by RCMR method at the same parameters. The microstructures of the CuFe2 alloy were analyzed using light microscope (LM, electron backscattered diffraction (EBSD microscope technique and scanning transmission electron microscope (STEM. The presence of high-density of coherent Fe particles in the matrix inhibits recovery process and in the result obtained grain/subgrain boundaries have diffused character and are weakly visible. The largest particles which are not coherent with the matrix act as an effective barrier against the boundary motion.

  13. Effects of grain size and test temperature on ductility and fracture behavior of a b-doped Ni/sub 3/Al alloy

    International Nuclear Information System (INIS)

    Takeyama, M.; Liu, C.T.

    1988-01-01

    Effect of grain size on ductility and fracture behavior of boron-doped Ni/sub 3/Al(Ni-23Al-0.5Hf, at.%) was studied by tensile tests using a strain rate of 3.3 x 10/sup -3/s/sup -1/ at temperatures to 1000 0 C under a high vacuum of 0 C, the alloy showed essentially ductile transgranular fracture with more than 30% elongation whereas it exhibited ductile grain-boundary fracture in the temperature range from 700 to 800 0 C. In both cases, the ductility was insensitive to grain size. On the other hand, at room temperatures above 800 0 C, the ductility decreased from about 17 to 0% with increasing grain size. The corresponding fracture mode changed from grain-boundary fracture with dynamic recrystallization to brittle grain-boundary fracture. The ductile transgranular fracture at lower temperatures is explained by stress concentration at the intersection of slip bands. The grain-size dependence of ductility is interpreted in terms of stress concentration at the grain boundaries. Finally, it is suggested that the temperature dependence of ductility in this alloy might be related to the thermal behavior of boron segregated to the grain boundaries

  14. Effects of boron on the fracture behavior and ductility of cast Ti–6Al–4V alloys

    International Nuclear Information System (INIS)

    Luan, J.H.; Jiao, Z.B.; Heatherly, L.; George, E.P.; Chen, G.; Liu, C.T.

    2015-01-01

    Minor amounts of boron additions have been found to greatly enhance the ductility of cast Ti–6Al–4V alloys, which was considered to be due to the grain-size refinement. In this paper, we report our interesting finding that the beneficial effect of boron on the ductility of the cast titanium alloys is due not only to the grain-size refinement but the enhancement of the prior-β grain-boundary cohesion by boron segregation at the grain boundaries, as evidenced by Auger electron microscopy

  15. Mechanical properties and deformation mechanism of Mg-Al-Zn alloy with gradient microstructure in grain size and orientation

    Energy Technology Data Exchange (ETDEWEB)

    Chen, Liu; Yuan, Fuping; Jiang, Ping; Xie, Jijia; Wu, Xiaolei, E-mail: xlwu@imech.ac.cn

    2017-05-10

    The surface mechanical attrition treatment was taken to fabricate the gradient structure in AZ31 magnesium alloy sheet. Microstructural investigations demonstrate the formation of dual gradients with respect to grain size and orientation, where the microstructural sizes decreased from several microns to about 200 nm from center area to treated surface, while the c-axis gradually inclined from being vertical to treated plane towards parallel with it. According to tensile results, the gradient structured sample has yield strength of 305 MPa in average, which is increased by about 4 times when compared with its coarse-grained counterpart. Meanwhile, contrary to quickly failure after necking in most traditional magnesium alloys, the failure process of gradient structure appears more gently, which makes it has 6.5% uniform elongation but 11.5% total elongation. The further comparative tensile tests for separated gradient layers and corresponding cores demonstrate that the gradient structured sample has higher elongation either in uniform or in post-uniform stages. In order to elucidate the relationship between mechanical properties and deformation mechanisms for this dual gradient structure, the repeated stress relaxation tests and pole figure examinations via X-ray diffraction were conducted in constituent gradient layer and corresponding core, as well as gradient structured sample. The results show that the pyramidal dislocations in dual gradient structure are activated through the whole thickness of sample. Together with the contribution of grain-size gradient, more dislocations are activated in dual gradient structure under tensile loading, which results in stronger strain hardening and hence higher tensile ductility.

  16. Mechanical properties and deformation mechanism of Mg-Al-Zn alloy with gradient microstructure in grain size and orientation

    International Nuclear Information System (INIS)

    Chen, Liu; Yuan, Fuping; Jiang, Ping; Xie, Jijia; Wu, Xiaolei

    2017-01-01

    The surface mechanical attrition treatment was taken to fabricate the gradient structure in AZ31 magnesium alloy sheet. Microstructural investigations demonstrate the formation of dual gradients with respect to grain size and orientation, where the microstructural sizes decreased from several microns to about 200 nm from center area to treated surface, while the c-axis gradually inclined from being vertical to treated plane towards parallel with it. According to tensile results, the gradient structured sample has yield strength of 305 MPa in average, which is increased by about 4 times when compared with its coarse-grained counterpart. Meanwhile, contrary to quickly failure after necking in most traditional magnesium alloys, the failure process of gradient structure appears more gently, which makes it has 6.5% uniform elongation but 11.5% total elongation. The further comparative tensile tests for separated gradient layers and corresponding cores demonstrate that the gradient structured sample has higher elongation either in uniform or in post-uniform stages. In order to elucidate the relationship between mechanical properties and deformation mechanisms for this dual gradient structure, the repeated stress relaxation tests and pole figure examinations via X-ray diffraction were conducted in constituent gradient layer and corresponding core, as well as gradient structured sample. The results show that the pyramidal dislocations in dual gradient structure are activated through the whole thickness of sample. Together with the contribution of grain-size gradient, more dislocations are activated in dual gradient structure under tensile loading, which results in stronger strain hardening and hence higher tensile ductility.

  17. On the effect of Nb-based compounds on the microstructure of Al–12Si alloy

    Energy Technology Data Exchange (ETDEWEB)

    Bolzoni, L., E-mail: leandro.bolzoni@brunel.ac.uk; Nowak, M.; Hari Babu, N.

    2015-07-15

    Cast Al alloys are important structural materials for the lightweighting of cars and, consequently, reduction of greenhouse gases emission and pollution. The microstructure and properties of cast Al alloys could be further improved by means of grain refinement, practise which cannot efficiently be performed with common Al–Ti–B grain refiners used for wrought Al alloys. In this work we proposed the employment of Nb+B inoculation as an alternative for the refinement of the primary α-Al dendrites of cast Al–Si alloy by studying the grain refinement induced by the Nb+B inoculants as a function of key aspects such as cooling rate, fading behaviour and simulated recyclability tests. It is found that the grain size of the Nb+B inoculated material is noticeably less sensitive to the cooling rate. Nb+B inoculants are still present and promote the refinement of the Al–12Si alloy even after few hours of contact time, although some fading is detected. Furthermore, Nb+B inoculants are also still effective for enhancing heterogeneous nucleation after three remelting of the inoculated alloy. The fading behaviour and ability to retain grain refining potency after remelting are highly relevant to industrial scale applications. - Highlights: • The influence of Nb+B inoculation on Al–12SSi is assessed. • The grain size decreases along with the amount of Nb+B compounds. • Nb+B inoculation makes the grain size less sensitive from the cooling rate. • Grain refinement is obtained via heterogeneous nucleation.

  18. On the effect of Nb-based compounds on the microstructure of Al–12Si alloy

    International Nuclear Information System (INIS)

    Bolzoni, L.; Nowak, M.; Hari Babu, N.

    2015-01-01

    Cast Al alloys are important structural materials for the lightweighting of cars and, consequently, reduction of greenhouse gases emission and pollution. The microstructure and properties of cast Al alloys could be further improved by means of grain refinement, practise which cannot efficiently be performed with common Al–Ti–B grain refiners used for wrought Al alloys. In this work we proposed the employment of Nb+B inoculation as an alternative for the refinement of the primary α-Al dendrites of cast Al–Si alloy by studying the grain refinement induced by the Nb+B inoculants as a function of key aspects such as cooling rate, fading behaviour and simulated recyclability tests. It is found that the grain size of the Nb+B inoculated material is noticeably less sensitive to the cooling rate. Nb+B inoculants are still present and promote the refinement of the Al–12Si alloy even after few hours of contact time, although some fading is detected. Furthermore, Nb+B inoculants are also still effective for enhancing heterogeneous nucleation after three remelting of the inoculated alloy. The fading behaviour and ability to retain grain refining potency after remelting are highly relevant to industrial scale applications. - Highlights: • The influence of Nb+B inoculation on Al–12SSi is assessed. • The grain size decreases along with the amount of Nb+B compounds. • Nb+B inoculation makes the grain size less sensitive from the cooling rate. • Grain refinement is obtained via heterogeneous nucleation

  19. Analysis of local microstructure after shear creep deformation of a fine-grained duplex {gamma}-TiAl alloy

    Energy Technology Data Exchange (ETDEWEB)

    Peter, D., E-mail: dennis.peter@rub.de [Institute for Materials, Ruhr University Bochum, Universitaetsstrasse 150, 44801 Bochum (Germany); Viswanathan, G.B. [Institute for Materials, Ruhr University Bochum, Universitaetsstrasse 150, 44801 Bochum (Germany)] [Air Force Research Laboratory, Wright-Patterson AFB, OH 45433 (United States); Dlouhy, A. [Institute of Physics of Materials, Academy of Sciences of the Czech Republic, 61662 Brno, Zizkova 22 (Czech Republic); Eggeler, G. [Institute for Materials, Ruhr University Bochum, Universitaetsstrasse 150, 44801 Bochum (Germany)

    2010-11-15

    The present work characterizes the microstructure of a hot-extruded Ti-45Al-5Nb-0.2B-0.2C (at.%) alloy with a fine-grained duplex microstructure after shear creep deformation (temperature 1023 K; shear stress 175 MPa; shear deformation 20%). Diffraction contrast transmission electron microscopy (TEM) was performed to identify ordinary dislocations, superdislocations and twins. The microstructure observed in TEM is interpreted taking into account the contribution of the applied stress and coherency stresses to the overall local stress state. Two specific locations in the lamellar part of the microstructure were analyzed, where either twins or superdislocations provided c-component deformation in the L1{sub 0} lattice of the {gamma} phase. Lamellar {gamma} grains can be in soft and hard orientations with respect to the resolved shear stress provided by the external load. The presence of twins can be rationalized by the superposition of the applied stress and local coherency stresses. The presence of superdislocations in hard {gamma} grains represents indirect evidence for additional contributions to the local stress state associated with stress redistribution during creep.

  20. Effects of thermo-mechanical iterations on the grain boundary character distribution of Pb-Ca-Sn-Al alloy

    International Nuclear Information System (INIS)

    Wang Weiguo; Guo Hong

    2007-01-01

    Recrystallized Pb-0.05%Ca-1.5%Sn-0.026%Al (mass fraction) alloy, with an averaged grain size of 20-30 μm, special grain boundary (Σ1-Σ29) fraction of less than 40% and the general high angle boundary (HAB) network of fully connected, was subjected to 1-4 cycles of thermo-mechanical processing (TMP) of rolling at ambient temperature followed by annealing at 270 deg. C (0.9T m ). Electron back-scatter diffraction (EBSD) techniques were employed to determine the grain boundary character distribution (GBCD) of the processed samples. The results indicated that 1-, 3- and 4-cycle TMP has very strong but nearly identical effects on the GBCD, the fraction of special boundaries enhanced to 80%, and the connectivity of general high angle boundary (HABs) network is interrupted sufficiently by the so-called special boundaries; However, 2-cycle TMP exerts slight impacts on the GBCD, the fraction of special boundaries is only increased to 59.2% and the connectivity of HABs network is not interrupted substantially. Further discussion pointed out the effects of 1-, 3- and 4-cycle TMP might be attributed to the migration and interactions of incoherent Σ3 (Σ3 ic ) and its variants Σ9 and Σ27 boundaries, while that of 2-cycle TMP may be caused by an enhanced recrystallization

  1. Grain boundary sinks in neutron-irradiated Zr and Zr-alloys

    International Nuclear Information System (INIS)

    Griffiths, M.; Gilbert, R.W.; Coleman, C.E.

    1988-01-01

    Samples of annealed sponge and crystal-bar Zr and Zircaloy-2 have been examined following irradiation in EBR-II at temperatures ≅ 700 K. Loop analysis shows that there is selective denuding of interstitial loops near to some grain boundaries indicating that such boundaries are net sinks for interstitial point defects. Furthermore, in sponge Zr and Zircaloy-2, vacancy c-component loops are observed running into the grain boundaries showing that the grain boundaries are not preferred sinks for vacancies. Cavities are observed in all samples. In crystal-bar Zr and sponge Zr they are mostly observed adjacent to grain boundaries. They are also sometimes found within grains associated with precipitates. The cavities are more common in the crystal-bar Zr and this is probably because both the sponge Zr and Zircaloy-2 contain vacancy c-component loops which compete for vacancies (assuming that the cavities are vacancy sinks). Only some of the grain boundaries have cavities adjacent to them and this may be related to the orientation of the boundary. (orig.)

  2. The Analysis of the Chloride and Fluoride Influences on the Reducer Refinement Processes (Carbo-N-Ox Aluminum Alloys

    Directory of Open Access Journals (Sweden)

    Bydałek A. W.

    2013-09-01

    Full Text Available Slag refining slag with west materials was analysed used the DTA methods. In the paper a method of determining the reduction capability, with the Carbo-N-Ox method, of slag solutions was used. Some relations between the stimulators in the environment - slag - metal system allow to initiate mass exchange reactions in the process of slag refining.The presented in work course of behaviour permits on choice of basic composition of slaglite, the of necessary components stimulating quantities, as well as on accomplishment of opinion of ability refinement. The worked out programme Slag-Prop, after introduction of data with experiment, it allows on next corrections in composition of proposed mixtures also, should be put on properly elaborated factors of multistage reaction with essential usage of suitable stimulators.

  3. Physical behaviors of impure atoms during relaxation of impure NiAl-based alloy grain boundary

    International Nuclear Information System (INIS)

    Zheng Liping; Jiang Bingyao; Liu Xianghuai; Li Douxing

    2003-01-01

    The Monte Carlo simulation with the energetics described by the embedded atom method has been employed to mainly study physical behaviors of boron atoms during relaxation of the Ni 3 Al-x at.% B grain boundary. During relaxation of impure Ni 3 Al grain boundaries, authors suggest that for different types of impure atoms (Mg, B, Cr and Zr atoms etc.), as the segregating species, they have the different behaviors, but as the inducing species, they have the same behaviors, i.e. they all induce Ni atoms to substitute Al atoms. Calculations show that at the equilibrium, when x(the B bulk concentration) increases from 0.1 to 0.9, the peak concentration of B increases, correspondently, the peak concentration of Ni maximizes but the valley concentration of Al minimizes, at x=0.5. The calculations also show the approximate saturation of Ni at the grain boundary at x=0.5

  4. Influences of crystallographic orientations on deformation mechanism and grain refinement of Al single crystals subjected to one-pass equal-channel angular pressing

    International Nuclear Information System (INIS)

    Han, W.Z.; Zhang, Z.F.; Wu, S.D.; Li, S.X.

    2007-01-01

    The influences of crystallographic orientations on the evolution of dislocation structures and the refinement process of sub-grains in Al single crystals processed by one-pass equal-channel angular pressing (ECAP) were systematically investigated by means of scanning electron microscopy, electron backscatter diffraction and transmission electron microscopy. Three single crystals with different orientations, denoted as crystal I, crystal II and crystal III, were specially designed according to the shape of the ECAP die. For crystal I, its insert direction is parallel to [1 1 0] and its extrusion direction is parallel to [1-bar11]. For crystal II, the (1-bar11) plane is located parallel to the intersection plane of the ECAP die, and the [1 1 0] direction is along the general shear direction on the intersection plane. For crystal III, the (1-bar11) plane is laid on the plane perpendicular to the intersection of the ECAP die, and the [1 1 0] direction is vertical to the general shear direction. For crystal I, abundant cell block structures with multi-slip characters were formed, and they should be induced by four symmetric slip systems, while for crystal II, there are two sets of sub-grain structures with higher misorientation, making an angle of ∼70 deg., which can be attributed to the interactions of the two asymmetric primary slip planes, whereas for crystal III, only one set of ribbon structures was parallel to the traces of (1-bar11) with the lowest misorientation angle among the three single crystals, which should result from the homogeneous slip on the primary slip plane. The different microstructural features of the three single crystals provide clear experimental evidence that the microstructures and misorientation evolution are strongly affected by the crystallographic orientation or by the interaction between shear deformation imposed by the ECAP die and the intrinsic slip deformation of the single crystals. Based on the experimental results and the

  5. Influences of residual oxygen impurities, cubic indium oxide grains and indium oxy-nitride alloy grains in hexagonal InN crystalline films grown on Si(111) substrates by electron cyclotron resonance plasma-assisted molecular beam epitaxy

    International Nuclear Information System (INIS)

    Yodo, T.; Nakamura, T.; Kouyama, T.; Harada, Y.

    2005-01-01

    We investigated the influences of residual oxygen (O) impurities, cubic indium oxide (β-In 2 O 3 ) grains and indium oxy-nitride (InON) alloy grains in 200 nm-thick hexagonal (α)-InN crystalline films grown on Si(111) substrates by electron cyclotron resonance plasma-assisted molecular beam epitaxy. Although β-In 2 O 3 grains with wide band-gap energy were formed in In film by N 2 annealing, they were not easily formed in N 2 -annealed InN films. Even if they were not detected in N 2 -annealed InN films, the as-grown films still contained residual O impurities with concentrations of less than 0.5% ([O]≤0.5%). Although [O]∝1% could be estimated by investigating In 2 O 3 grains formed in N 2 -annealed InN films, [O]≤0.5% could not be measured by it. However, we found that they can be qualitatively measured by investigating In 2 O 3 grains formed by H 2 annealing with higher reactivity with InN and O 2 , using X-ray diffraction and PL spectroscopy. In this paper, we discuss the formation mechanism of InON alloy grains in InN films. (copyright 2005 WILEY-VCH Verlag GmbH and Co. KGaA, Weinheim) (orig.)

  6. Grain size and microhardness evolution during annealing of a magnesium alloy processed by high-pressure torsion

    Directory of Open Access Journals (Sweden)

    Livia Raquel C. Malheiros

    2015-01-01

    Full Text Available High-pressure torsion (HPT was used to impose severe plastic deformation on a magnesium alloy AZ31. The material was processed for 0.5, 1, 2, 3, 5 and 7 turns at room temperature under a pressure of 6.0 GPa. Samples were annealed for 1800 s at temperatures of 373 K, 423 K, 473 K, 573 K and 673 K. Microhardness tests and metallography were used to determine the evolution of strength and grain size as a function of the annealing temperature. The results show that recrystallization takes place at temperatures higher than 423 K. The annealing behavior is independent of the number of turns in HPT.

  7. Application of physical and numerical simulations for interpretation of peripheral coarse grain structure during hot extrusion of AA7020 aluminum alloy

    NARCIS (Netherlands)

    Eivani, A.R.; Zhou, J.

    2017-01-01

    In this research, hot compression test is used to simulate the metallurgical phenomena occurring in the peripheral part of AA7020 aluminum alloy extrudates during hot extrusion and leading to the formation of the peripheral coarse grain (PCG) structure. The temperature profiles at a tracking

  8. In situ synchrotron analysis of lattice rotations in individual grains during stress-induced martensitic transformations in a polycrystalline CuAlBe shape memory alloy

    International Nuclear Information System (INIS)

    Berveiller, S.; Malard, B.; Wright, J.; Patoor, E.; Geandier, G.

    2011-01-01

    Highlights: → 3DXRD, Laue microdiffraction measurements of grain rotation in a shape memory alloy. → During stress-induced martensitic transformation, the austenite grains rotate. → This rotation reverses with the reverse transformation. → The austenite grains splits into various orientations with martensite formation. - Abstract: Two synchrotron diffraction techniques, three-dimensional X-ray diffraction and Laue microdiffraction, are applied to studying the deformation behaviour of individual grains embedded in a Cu 74 Al 23 Be 3 superelastic shape memory alloy. The average lattice rotation and the intragranular heterogeneity of orientations are measured during in situ tensile tests at room temperature for four grains of mean size ∼1 mm. During mechanical loading, all four grains rotate and the mean rotation angle increases with austenite deformation. As the martensitic transformation occurs, the rotation becomes more pronounced, and the grain orientation splits into several sub-domains: the austenite orientation varies on both sides of the martensite variant. The mean disorientation is ∼1 o . Upon unloading, the sub-domains collapse and reverse rotation is observed.

  9. Thermodynamic effect of elastic stress on grain boundary segregation of phosphorus in a low alloy steel

    Czech Academy of Sciences Publication Activity Database

    Zheng, L.; Lejček, Pavel; Song, S.; Schmitz, G.; Meng, Y.

    2015-01-01

    Roč. 647, Oct (2015), s. 172-178 ISSN 0925-8388 R&D Projects: GA ČR GAP108/12/0144 Institutional support: RVO:68378271 Keywords : grain boundaries * segregation * elastic stress * thermodynamics * chemical potential * molar volume Subject RIV: BM - Solid Matter Physics ; Magnetism Impact factor: 3.014, year: 2015

  10. Effect of solute interaction on interfacial and grain boundary embrittlement in binary alloys

    Czech Academy of Sciences Publication Activity Database

    Lejček, Pavel

    2013-01-01

    Roč. 48, č. 6 (2013), 2574-2580 ISSN 0022-2461 R&D Projects: GA ČR GAP108/12/0144 Institutional research plan: CEZ:AV0Z10100520 Keywords : interfacial segregation * grain boundary embrittlement * binary interaction * modeling * thermodynamics Subject RIV: BM - Solid Matter Physics ; Magnetism Impact factor: 2.305, year: 2013

  11. Development of helium porosity near-by grain boundaries in nickel-carbon alloys

    International Nuclear Information System (INIS)

    Reutov, I.V.; Reutov, V.F.

    1995-01-01

    The peculiarities of development of helium porosity near grain boundaries in nickel with 0.002-0.065 at.% carbon uniformly doped with helium up to 2·10 -2 at.% in the process of post-irradiation isothermal annealing at 800 deg C for 1-50 hours are studied. It is stated that at this annealing temperature intensive nucleation and growth of bubbles are observed in near-boundary region whose width grows both with increase of annealing time and carbon content. The TEM studies have shown that in near-boundary zone itself the process of bubble growth is non-uniform: bubble size increases and their density decreases as the distance from grain boundary is increased. The effect observed is discussed from the point of view of formation of two zones with different level of swelling in a grain (near-by boundary and matrix) and consequently, hydrostatic stress as well conditioning the flux of vacancies and helium-vacancy complexes from matrix to grain boundary. 8 refs., 5 figs

  12. Reduction in thermal conductivity of Bi–Te alloys through grain ...

    Indian Academy of Sciences (India)

    and electrical conductivity of 0·85 × 105 ohm. −1 m. −1 which are in agreement with the literature values (Yang et al. 2006a, b). In this paper, we report preparation and experi- mental results on characterization of these materials, high- lighting the feature of low thermal conductivity in correlation with the fine grain structures.

  13. Effect of grain size of parent phase on twinning modes of B19` martensite in an equiatomic Ti-Ni shape memory alloy

    Energy Technology Data Exchange (ETDEWEB)

    Nishida, M. [Kumamoto Univ. (Japan). Dept. of Mater. Sci. and Resource Eng.; Itai, I. [Kumamoto Univ. (Japan). Dept. of Mater. Sci. and Resource Eng.; Kitamura, K. [Kumamoto Univ. (Japan). Dept. of Mater. Sci. and Resource Eng.; Chiba, A. [Kumamoto Univ. (Japan). Dept. of Mater. Sci. and Resource Eng.; Yamauchi, K. [Tokin Corp., Sendai (Japan)

    1995-12-01

    The effect of grain size of B2 parent phase on the twinning modes of B19` martensite in a Ti-50.0 at% Ni shape memory alloy has been studied. The grain size of parent phase was controlled from submicrons to several ten microns by cold-rolling and subsequent annealing. (001) compound twins were dominantly observed in the grain less than 4 {mu}m in diameter, although the (001) compound twinning did not give a solution to the phenomenological crystallographic theory. The triangular self-accommodating morphology of the martensite variants consisting of left angle 011 right angle Type II twins which were theoretically and experimentally recognized as a lattice invariant shear of the present transformation appeared in the whole grain more than 4 {mu}m in diameter. The formation mechanism of the (001) compound twinning in the fine grain is also discussed. (orig.).

  14. Effects of Texture and Grain Size on the Yield Strength of ZK61 Alloy Rods Processed by Cyclic Extrusion and Compression.

    Science.gov (United States)

    Zhang, Lixin; Zhang, Wencong; Cao, Biao; Chen, Wenzhen; Duan, Junpeng; Cui, Guorong

    2017-10-26

    The ZK61 alloy rods with different grain sizes and crystallographic texture were successfully fabricated by cyclic extrusion and compression (CEC). Their room-temperature tension & compression yield strength displayed a significant dependence on grain size and texture, essentially attributed to {10-12} twinning. The texture variations were characterized by the angle θ between the c-axis of the grain and the extrusion direction (ED) during the process. The contour map of room-temperature yield strength as a function of grain size and the angle θ was obtained. It showed that both the tension yield strength and the compression yield strength of ZK61 alloy were fully consistent with the Hall-Patch relationship at a certain texture, but the change trends of the tension yield strength and the compression yield strength were completely opposite at the same grain size while texture altered. The friction stresses of different deformation modes calculated based on the texture confirmed the tension yield strength of the CECed ZK61 alloy rods, which was determined by both the basal slip and the tension twinning slip during the tension deformation at room temperature, while the compression yield strength was mainly determined by the basal slip during the compression deformation.

  15. Immersed friction stir welding of ultrafine grained accumulative roll-bonded Al alloy

    International Nuclear Information System (INIS)

    Hosseini, M.; Danesh Manesh, H.

    2010-01-01

    In this research, ultrafine grained strips of commercial pure strain hardenable aluminum (AA1050) were produced by accumulative roll-bonding (ARB) technique. These strips were joined by friction stir welding (FSW) in immersed (underwater) and conventional (in-air) conditions to investigate the effect of the immersion method on the microstructure and mechanical properties of the joint, aiming to reduce the deterioration of the mechanical properties of the joint. Transmission electron microscopy and X-ray diffraction analyses were used to evaluate the microstructure, showing smaller grains and subgrains in the stir zone of the immersed FSW condition with respect to the conventional FSW method. The hardness and tensile properties of the immersed friction stir welded sample and ARBed base metal show more similarity compared to the conventional friction stir welded sample. Moreover, the aforementioned method can result in the enhancement of the superplasticity tendency of the material.

  16. Interplay among solidification, microstructure, residual strain and hot tearing in B206 aluminum alloy

    Energy Technology Data Exchange (ETDEWEB)

    D’Elia, F., E-mail: f.delia10@gmail.com [Centre for Near-net-shape Processing of Materials, Ryerson University, 101 Gerrard St. East, Toronto, Ontario, Canada M5B 2K3 (Canada); Ravindran, C. [Centre for Near-net-shape Processing of Materials, Ryerson University, 101 Gerrard St. East, Toronto, Ontario, Canada M5B 2K3 (Canada); Sediako, D. [Canadian Neutron Beam Centre, Chalk River Laboratories, Chalk River, Ontario, Canada K0J 1J0 (Canada)

    2015-01-29

    Hot tearing is a complex phenomenon attributed to alloy solidification, microstructure and stress/strain development within a casting. In this research, the conditions associated with the formation of hot tears in B206 aluminum alloy were investigated. Neutron diffraction strain mapping was carried out on three B206 castings with varying levels of titanium (i.e. unrefined, 0.02 and 0.05 wt%). Titanium additions effectively reduced grain size and transformed grain morphology from coarse dendrites to fine globular grains. Further, thermal analysis suggested that grain refinement delayed the onset of dendrite coherency in B206 and therefore enhanced the duration of bulk liquid metal feeding for the refined casting conditions. As a result, the interactive effects of such factors resulted in a more uniform distribution of strain, and subsequent higher resistance to hot tearing for the grain refined castings.

  17. Direct observation of grain rotations during coarsening of a semisolid Al-Cu alloy

    DEFF Research Database (Denmark)

    Dake, Jules M.; Oddershede, Jette; Sørensen, Henning O.

    2016-01-01

    ideal arrangements of constituent powders while ignoring their underlying crystallinity, achieve at best a qualitative description of the rearrangement, densification, and coarsening of powder compacts during thermal processing. Treating a semisolid Al-Cu alloy as a model system for late-stage sintering......Sintering is a key technology for processing ceramic and metallic powders into solid objects of complex geometry, particularly in the burgeoning field of energy storage materials. The modeling of sintering processes, however, has not kept pace with applications. Conventional models, which assume...

  18. A systematic multiscale modeling and experimental approach to protect grain boundaries in magnesium alloys from corrosion

    Energy Technology Data Exchange (ETDEWEB)

    Horstemeyer, Mark R. [Mississippi State Univ., Mississippi State, MS (United States); Chaudhuri, Santanu [Univ. of Illinois, Urbana-Champaign, IL (United States)

    2015-09-30

    A multiscale modeling Internal State Variable (ISV) constitutive model was developed that captures the fundamental structure-property relationships. The macroscale ISV model used lower length scale simulations (Butler-Volmer and Electronics Structures results) in order to inform the ISVs at the macroscale. The chemomechanical ISV model was calibrated and validated from experiments with magnesium (Mg) alloys that were investigated under corrosive environments coupled with experimental electrochemical studies. Because the ISV chemomechanical model is physically based, it can be used for other material systems to predict corrosion behavior. As such, others can use the chemomechanical model for analyzing corrosion effects on their designs.

  19. Processing ultrafine-grained Aluminum alloy using Multi-ECAP-Conform technique

    International Nuclear Information System (INIS)

    Fakhretdinova, Elvira; Raab, Georgy; Valiev, Ruslan; Ryzhikov, Oleg

    2014-01-01

    The stress-strained state (SSS), contact and force parameters of a new SPD technique – Multi-ECAP-Conform – have been studied. The new technique ensures a high level of accumulated strain □=4...5 per one processing cycle. Physical and computer modeling by finite element method in Deform-3D software was applied to evaluate the parameters. It is shown that the results of physical and computer modeling correlate with each other. Equipment has been upgraded, and experimental samples of Al-Mg-Si system alloy have been processed

  20. Influence of solution treatment on microstructure evolution of TC21 titanium alloy with near equiaxed β grains fabricated by laser additive manufacture

    International Nuclear Information System (INIS)

    Zhang, Q.; Chen, J.; Tan, H.; Lin, X.; Huang, W.D.

    2016-01-01

    Laser additive manufacture (LAM) is a novel technique in which metal components can be fabricated layer by layer. In this paper, the effects of solution temperature and cooling rate on microstructure evolution of the LAMed TC21 titanium alloy which containing near equiaxed prior β grains were studied. The LAMed and solution treated samples were investigated by optical microscopy (OM), scanning election microscope (SEM) and X-ray diffractometer (XRD). The results indicate that both the α phase volume fraction and α laths width are affected by the solution temperature and cooling rate. Different microstructure characterization leads to different Vickers hardness values. However, the solution temperatures selected in this study have insignificant effects on the β and α phase texture. The near equiaxed prior β grains exhibits much weaker texture intensity than the typical columnar prior β grains. The comparison of the calculated and measured α phase texture indicates that variant selection occurred during the solution treatment. The martensite α′ phase precipitated during the layer by layer process shows weak variant selection tendency. - Highlights: • LAMed TC21 titanium alloy containing near equiaxed β grains was fabricated. • Near equiaxed β grains exhibit weaker texture intensity than columnar β grains. • The solution treatment below T_β had insignificant effect on α phase texture. • Variant selection occurred during the solution treatment.