WorldWideScience

Sample records for alloy butt joints

  1. Fatigue Properties of Welded Butt Joint and Base Metal of MB8 Magnesium Alloy

    Directory of Open Access Journals (Sweden)

    Ying-xia YU

    2016-09-01

    Full Text Available The fatigue properties of welded butt joint and base metal of MB8 magnesium alloy were investigated. The comparative fatigue tests were carried out using EHF-EM200K2-070-1A fatigue testing machine for both welded butt joint and base metal specimens with the same size and shape. The fatigue fractures were observed and analyzed by a scanning electron microscope of 6360 LA type. The experimental results show that the fatigue performance of the welded butt joint of MB8 magnesium alloy is sharply decreased. The conditional fatigue limit (1×107 of base metal and welded butt joint is about 69.41 and 32.76 MPa, respectively. The conditional fatigue limit (1×107 of the welded butt joint is 47.2 % of that of base metal. The main reasons are that the welding can lead to stress concentration in the weld toe area, tensile welding residual stress in the welded joint, as well as grain coarsening in the welding seam. The cleavage steps or quasi-cleavage patterns present on the fatigue fracture surface, indicating the fracture type of the welded butt joint belongs to a brittle fracture.DOI: http://dx.doi.org/10.5755/j01.ms.22.3.9132

  2. Analysis on the joint tensile strength and fractography of TiNi shape memory alloy precise pulse resistance butt welding

    Institute of Scientific and Technical Information of China (English)

    赵熹华; 韩立军; 赵蕾

    2002-01-01

    This paper studies mechanical property and fractography of the welded joints obtained in different welding parameters such as welding heat and welding press with/without gas shield in TiNi shape memory alloy precise pulse resistance butt welding using tensile strength test, XRD, SEM and TEM measures. The optimum welding parameters obtaining high tensile strength welded joint are got. On the condition of welding press magneting current 2 A and welding heat 75%, the joint strength is the highest. This is important for to study other properties of TiNi shape memory alloy further. The experimental results state that argon gas shield have different effects on different welding parameters, less on welding press, but great on welding heat. But excessive welding press and welding heat have great effects on joint tensile strength. Too high welding heat can produce the new intermetallic compound, this intermetallic compound lead to dislocation density to increase and form the potential crack initiation, which can easily make the joint fracture under stress effect and decrease the shape memory ratio of joint for high density dislocation groups existing in the twinned martensite.

  3. Effects of Gap Width and Groove on the Mechanical Properties of Butt Joint Between Aluminum Alloy and Stainless Steel

    Institute of Scientific and Technical Information of China (English)

    Honggang DONG; Chuanqing LIAO

    2013-01-01

    Butt joining of 5A02 aluminum alloy to 304 stainless steel sheets was conducted using gas tungsten arc welding process with Al-12%Si (wt.%,the same below) and Zn-15%Al flux-cored filler wires.The effects of gap width and groove in steel side on the microstructure and tensile strength of the resultant joints were investigated.For the joint made with 0 mm-wide gap and without groove in steel side,severe incomplete brazing zone occurred along the steel side and bottom surfaces,and consequently seriously deteriorated the joint strength.However,presetting 1.5 mm-wide gap or with groove in steel side could promote the wetting of molten filler metal on the faying surfaces,and then significantly enhance the resultant joint strength.Moreover,post-weld heat treatment could further improve the tensile strength of the joints.During tensile testing,the specimens from the joints made with Al-12%Si flux-cored filler wire fractured through the weld or interfacial layer,but those from the heat-treated joints made with Zn-15%Al flux-cored filler wire fractured in the aluminum base metal.

  4. Numerical and experimental evaluation of Nd:YAG laser welding efficiency in AZ31 magnesium alloy butt joints

    Science.gov (United States)

    Scintilla, Leonardo Daniele; Tricarico, Luigi

    2013-02-01

    In this paper, energy aspects related to the efficiency of laser welding process using a 2 kW Nd:YAG laser were investigated and reported. AZ31B magnesium alloy sheets 3.3 mm thick were butt-welded without filler using Helium and Argon as shielding gases. A three-dimensional and semi-stationary finite element model was developed to evaluate the effect of laser power and welding speed on the absorption coefficient, the melting and welding efficiencies. The modeled volumetric heat source took into account a scale factor, and the shape factors given by the attenuation of the beam within the workpiece and the beam intensity distribution. The numerical model was calibrated using experimental data on the basis of morphological parameters of the weld bead. Results revealed a good correspondence between experiment and simulation analysis of the energy aspects of welding. Considering results of mechanical characterization of butt joints previously obtained, the optimization of welding condition in terms of mechanical properties and energy parameters was performed. The best condition is represented by the lower laser power and higher welding speed that corresponds to the lower heat input given to the joint.

  5. Interfacial Microstructure and Mechanical Properties of Al/Mg Butt Joints Made by MIG Welding Process with Zn-Cd Alloy as Interlayer

    Institute of Scientific and Technical Information of China (English)

    ZHANG Hongtao; DAI Xiangyu; FENG Jicai

    2014-01-01

    Butt joints between Mg alloy AZ31B and pure Al 1 060 sheets were produced via metal inert gas welding process with Zn-Cd alloy foil. Crack-free Al/Mg butt joints between AZ31B Mg alloy and pure Al 1060 sheets were obtained. Intermetallic compound layer 1 and layer 2 had formed in fusion zone/Mg alloy and the average thickness of the layer 1 was about 50μm. The intermetallic compound layer 1 consisted of Al12Mg17 and Mg2Si phases while layer 2 consisted of Al12Mg17, Mg2Si and MgZn2 phases. The crack started from the IMC layer at the bottom of the joint and propagated along the brittle IMC layer, then expanded into weld metal during the SEM in situ tensile test. The highest tensile strength of the dissimilar metal butt joints could reach 46.8 MPa and the effect of interfacial IMC layer on mechanical property of the joint was discussed in detail in the present study.

  6. Intermediate layer, microstructure and mechanical properties of aluminum alloy/stainless steel butt joint using laser-MIG hybrid welding-brazing method

    Science.gov (United States)

    Zhu, Zongtao; Wan, Zhandong; Li, Yuanxing; Xue, Junyu; Hui, Chen

    2017-07-01

    Butt joining of AA6061 aluminum (Al) alloy and 304 stainless steel of 2-mm thickness was conducted using laser-MIG hybrid welding-brazing method with ER4043 filler metal. To promote the mechanical properties of the welding-brazing joints, two kinds of intermediate layers (Al-Si-Mg alloy and Ag-based alloy) are used to adjust the microstructures of the joints. The brazing interface and the tensile strength of the joints were characterized. The results showed that the brazing interface between Al alloy and stainless steel consisted of double layers of Fe2Al5 (near stainless steel) and Fe4Al13 intermetallic compounds (IMCs) with a total thickness of 3.7 μm, when using Al-Si-Mg alloy as the intermediate layer. The brazing interface of the joints using Ag-based alloy as intermediate layer also consists of double IMC layers, but the first layer near stainless steel was FeAl2 and the total thickness of these two IMC layers decreased to 3.1 μm. The tensile strength of the joints using Al-Si-Mg alloy as the intermediate layer was promoted to 149 MPa, which was 63 MPa higher than that of the joints using Al-Si-Mg alloy as the intermediate layer. The fractures occurred in the brazing interface between Al alloy and stainless steel.

  7. Study of Simulated Temperature of Butt Joint during Friction Stir Welding Of Aluminium Alloy by Using Hyperworks

    Directory of Open Access Journals (Sweden)

    Mohd Anees Siddiqui

    2015-01-01

    Full Text Available Friction stir welding (FSW is one of the latest welding technology that utilizes a special tool for generation of frictional heat in the work piece by its rotation due to which joining occurs without melting of metal. For this reason friction stir welding lies under the category of solid state joining. A part from experimental work, there is large space to work on simulation of FSW by using simulation tools. In the present paper, simulation of friction stir welding of aluminium alloy AA-6061 is done by using HyperWeld module of Altair HyperWorks. The virtual experiment of friction stir welding is conducted for variable tool rotational speeds with constant travelling speed and study of simulation results of variation in temperature distribution along the weld line of butt joint is done. The results of simulation shows that the temperature is symmetrically distributed along the weld line. It is observed that the maximum temperature along the weld line increases with the increase in rotational speed. It is also observed that the temperature at advancing side is greater that retreating side.

  8. Influences of post weld heat treatment on tensile strength and microstructure characteristics of friction stir welded butt joints of AA2014-T6 aluminum alloy

    Science.gov (United States)

    Rajendran, C.; Srinivasan, K.; Balasubramanian, V.; Balaji, H.; Selvaraj, P.

    2016-08-01

    Friction stir welded (FSWed) joints of aluminum alloys exhibited a hardness drop in both the advancing side (AS) and retreating side (RS) of the thermo-mechanically affected zone (TMAZ) due to the thermal cycle involved in the FSW process. In this investigation, an attempt has been made to overcome this problem by post weld heat treatment (PWHT) methods. FSW butt (FSWB) joints of Al-Cu (AA2014-T6) alloy were PWHT by two methods such as simple artificial aging (AA) and solution treatment followed by artificial aging (STA). Of these two treatments, STA was found to be more beneficial than the simple aging treatment to improve the tensile properties of the FSW joints of AA2014 aluminum alloy.

  9. Butt-joint integration of active optical components based on InP/AlInGaAsP alloys

    DEFF Research Database (Denmark)

    Kulkova, Irina; Kuznetsova, Nadezda; Semenova, Elizaveta

    2014-01-01

    We demonstrate all-active planar high quality butt-joint (BJ) integration of a QW Semiconductor Optical Amplifier (SOA) and MQW Electro-Absorption Modulator (EAM) based on an InP/AlInGaAsP platform. The degradation of the optical properties in the vicinity of ~1 μm to the BJ interface was determi......We demonstrate all-active planar high quality butt-joint (BJ) integration of a QW Semiconductor Optical Amplifier (SOA) and MQW Electro-Absorption Modulator (EAM) based on an InP/AlInGaAsP platform. The degradation of the optical properties in the vicinity of ~1 μm to the BJ interface...

  10. Butt-welding Residual Stress of Heat Treatable Aluminum Alloys

    Institute of Scientific and Technical Information of China (English)

    C.M. Cheng

    2007-01-01

    This study, taking three types of aluminum alloys 2024-T351, 6061-T6 and 7075-T6 as experimental materials, conducted single V-groove GTAW (gas tungsten arc welding) butt-welding to analyze and compare the magnitude and differences of residual stress in the three aluminum alloys at different single V-groove angles and in restrained or unrestrained conditions. The results show that the larger the grooving angle of butt joint, the higher the residual tensile stress. Too small grooving angle will lead to dramatic differences due to the amount of welding bead filler metal and pre-set joint geometry. Therefore, only an appropriate grooving angle can reduce residual stress. While welding, weldment in restrained condition will lead to a larger residual stress. Also, a residual stress will arise from the restraint position. The ultimate residual stress of weldment is determined by material yield strength at equilibrium temperature. The higher the yield strength at equilibrium temperature, the higher the material residual stress. Because of its larger thermal conductivity, aluminum alloy test specimens have small temperature differential. Therefore, the residual tensile stress of all materials is lower than their yield strength.

  11. Butt Joint Tool Status: ITER-US-LLNL-NMARTOVETSKY-01312007

    Energy Technology Data Exchange (ETDEWEB)

    Martovetsky, N N

    2007-02-01

    Butt joint tool vacuum vessel has been built at C&H Enterprise, Inc. Leak checking and loading tests were taken place at the factory. The conductor could not be pumped down better than to 500 mtorr and therefore we could not check the sealing mechanism of the seal around conductor. But the rest of the vessel, including the flat gasket, one of the difficult seals worked well, no indication of leak at sensitivity 1e-7 l*torr/sec. The load test showed fully functional system of the load mechanism. The conductors were loaded up to 2200 kgf (21560 N) and the pressure between the butts was uniform with 100% of the contact proved by pressure sensitive film. The status of the butt joint tool development is reported.

  12. Control of GMA Butt Joint Welding Based on Neural Networks

    DEFF Research Database (Denmark)

    Christensen, Kim Hardam; Sørensen, Torben

    2004-01-01

    in the challenging field of butt joint welding with full penetration under stochastically changing boundary conditions, e.g. major gap width variations. GMAW experiments performed on mild-steel plates (3 mm of thickness), show that high quality welds with uniform back-bead geometry are achievable for gap width...

  13. Material flow analysis in dissimilar friction stir welding of AA2024 and Ti6Al4V butt joints

    Directory of Open Access Journals (Sweden)

    BuffaGianluca

    2016-01-01

    Full Text Available The complex material flow occurring during the weld of dissimilar AA2024 to Ti6Al4V butt and lap joints was highlighted through a dedicated numerical model able to take into account the effects of the different materials as well as the phase transformation of the used titanium alloy.

  14. Effect of Nd:YAG laser beam welding on weld morphology and mechanical properties of Ti-6Al-4V butt joints and T-joints

    Science.gov (United States)

    Kashaev, Nikolai; Ventzke, Volker; Fomichev, Vadim; Fomin, Fedor; Riekehr, Stefan

    2016-11-01

    A Nd:YAG single-sided laser beam welding process study for Ti-6Al-4V butt joints and T-joints was performed to investigate joining techniques with regard to the process-weld morphology relationship. An alloy compatible filler wire was used to avoid underfills and undercuts. The quality of the butt joints and T-joints was characterized in terms of weld morphology, microstructure and mechanical properties. Joints with regular shapes, without visible cracks, pores, and geometrical defects were achieved. Tensile tests revealed high joint integrity in terms of strength and ductility for both the butt joint and T-joint geometries. Both the butt joints and T-joints showed base material levels of strength. The mechanical performance of T-joints was also investigated using pull-out tests. The performance of the T-joints in such tests was sensitive to the shape and morphology of the welds. Fracture always occurred in the weld without any plastic deformation in the base material outside the weld.

  15. Development of the Butt Joint for the ITER Central Solenoid

    Energy Technology Data Exchange (ETDEWEB)

    Martovetsky, N N

    2006-08-23

    The ITER Central Solenoid (CS) requires compact and reliable joints for its Cable-in-Conduit Conductor (CICC). The baseline design is a diffusion bonded butt joint. In such a joint the mating cables are compacted to a very low void fraction in a copper sleeve and then heat treated. After the heat treatment the ends are cut, polished and aligned against each other and then diffusion bonded under high compression in a vacuum chamber at 750 C. The jacket is then welded on the conductor to complete the joint, which remarkably does not require more room than a regular conductor. This joint design is based on a proven concept developed for the ITER CS Model Coil that was successfully tested in the previous R&D phase.

  16. Microstructure and Failure Analysis of Flash Butt Welded HSLA 590CL Steel Joints in Wheel Rims

    Science.gov (United States)

    Lu, Ping; Xu, Zhixin; Shu, Yang; Ma, Feng

    2016-11-01

    The aim of the present investigation was to evaluate the microstructures, mechanical properties and failure behavior of flash butt welded high strength low alloy 590CL steel joints. Acicular ferrite, Widmanstatten ferrite and granular bainite were observed in the weld. The micro-hardness values of the welded joints varied between 250 HV and 310 HV. The tensile strength of the welded joints met the strength standard of the wheel steel. The Charpy V-notch impact absorbing energy of the welded joints was higher than the base metal, and the impact fracture of the welded joints was composed of shearing and equiaxed dimples. The fracture mode of the wheel rim in the flaring and expanding process was brittle fracture and ductile fracture, respectively. A limited deviation was found in the terminal of the crack for the wheel in the flaring process. A transition from the weld to the Heat Affected Zone was observed for the wheel in the expanding process.

  17. Numerical Simulation of Mechanical Behaviors of the TiNi Shape Memory Alloy Welded Joints in the Precise Pulse Resistance Butt-Welding

    Institute of Scientific and Technical Information of China (English)

    Lijun HAN; Junjie ZHU; Lihong HAN

    2003-01-01

    The hysteresis unit system was introduced to mechanical structure behavior of the TiNi SMA joint based on the structure characteristics of the martensite variants in the joints, and some functions reflecting its inner structure characteristics and micro-behavior such as density function, phase transformation function were set up from micropoints. Finally, the structure behavior relationship and corresponding mathematic model reflecting the relationship among hysteresis strain, stress and phase transformation strain were provided, which could predict the stress-strain behavior of the TiNi SMA joint to large extent.

  18. Thermal Analysis on Butt Welded Aluminium Alloy AA7075 Plate Using FEM

    Directory of Open Access Journals (Sweden)

    M. Pal Pandi

    2014-03-01

    Full Text Available Thermo-mechanical finite element analysis has been performed to assess the residual stress in the butt weld joints of aluminium Alloy AA7075 plates by utilizing the commercial software package ABAQUS. This paper presents an efficient FE technique using equivalent load to precisely predict welding deformations and residual stresses in butt joints. The radial heat flux distribution is considered on the top surface of the weldment. Convective and radiative heat losses are taken into account through boundary conditions for the outward heat flux. Linear FE transient thermal analysis is performed using surface heat source model with Gaussian distribution to compute highest temperature in AA7075 plates. The objective of this project is to simulate the welding process by using the finite element method. After the model is built and verified, the main objective of this project is to study the effects of varying the welding process parameters on the thermo-mechanical responses. In addition to that, the aim of this research is also to find a relationship between welding parameters and the responses of single pass butt welding are evaluated through the finite element analysis. The study of this paper covers the effects of varying heat input, welding speed on the thermo-mechanical responses of the weldment after cooling down to room temperature.

  19. A Neural Network Approach for GMA Butt Joint Welding

    DEFF Research Database (Denmark)

    Christensen, Kim Hardam; Sørensen, Torben

    2003-01-01

    squares has been used with the back-propagation algorithm for training the network, while a Bayesian regularization technique has been successfully applied for minimizing the risk of inexpedient over-training. Finally, a predictive closed-loop control strategy based on a so-called single-neuron self......This paper describes the application of the neural network technology for gas metal arc welding (GMAW) control. A system has been developed for modeling and online adjustment of welding parameters, appropriate to guarantee a certain degree of quality in the field of butt joint welding with full...... penetration, when the gap width is varying during the welding process. The process modeling to facilitate the mapping from joint geometry and reference weld quality to significant welding parameters has been based on a multi-layer feed-forward network. The Levenberg-Marquardt algorithm for non-linear least...

  20. Microstructure observations on butt joint composed of Nb3Sn CIC conductors

    Science.gov (United States)

    Obana, Tetsuhiro; Tokitani, Masayuki; Takahata, Kazuya; Kizu, Kaname; Murakami, Haruyuki

    2017-01-01

    To precisely evaluate a butt joint technology for the JT-60SA CS coils, microstructure observations on the butt joint composed of Nb3Sn CIC conductors were conducted using a FE-SEM. As a sample for the observations, the butt joint sample utilized in the joint resistance measurement was used. During the sample fabrication, the butt joint sample was heated up to about 920 K from room temperature for diffusion bonding after heat treatment for Nb3Sn production. Then, the sample was subjected to the cycles of electromagnetic force in the joint measurement. The observation results indicated that Nb3Sn strands and a copper sheet were butted properly at the interface of the butt joint. In addition, there were hairline cracks in the Nb3Sn layers of the strands near the interface. To investigate a cause of the crack initiation, the stresses generated in the butt joint under same conditions were analyzed using a simple model. As a result, the cracks would occur with an axial compressive stress generated by the butt joint fabrication.

  1. Strength of Butt and Sharp-Cornered Joints

    Energy Technology Data Exchange (ETDEWEB)

    REEDY JR.,EARL DAVID

    2000-08-21

    There has been considerable progress in recent years towards developing a stress intensity factor-based method for predicting crack initiation at a sharp, bimaterial comer. There is now a comprehensive understanding of the nature of multi-material, two-dimensional, linear-elastic, wedge-tip stress fields. In general, the asymptotic stress state at the apex of dissimilar bonded elastic wedges (i.e. at an interface comer) can have one or more power-law singularities of differing strength and with exponents that can be real or complex. There are, however; many configurations of practical importance, (e.g. adhesively bonded butt joints, hi-material beams, etc.) where interface-comer stresses are described by one, real-valued power-law singularity. In such cases, one can reasonably hypothesize that failure occurs at a critical value of the stress intensity factor: when K{sub a}=K{sub ac}.This approach is completely analogous to LEFM except that the critical stress intensity factor is associated with a discontinuity other than a crack. To apply the K{sub ac} criterion, one must be able to accurately calculate K{sub a} for arbitrary geometries. There are several well-established methods for calculating K{sub a}. These include matching asymptotic and detailed finite element results, evaluation of a path-independent contour integral, and general finite element methods for calculating K. for complex geometries. A rapidly expanding catalog of K{sub a} calibrations is now available for a number of geometries of practical interest. These calibrations provide convenient formulas that can be used in a failure analysis without recourse to a detailed numerical analysis. The K{sub ac} criterion has been applied with some notable successes. For example, the variation in strength of adhesively bonded butt joints with bond thickness and the dependence of this relationship on adhered stiffness is readily explained. No other one-parameter fracture criterion is able to make this sort of

  2. Optimization of GMAW process of AA 6063-T5 aluminum alloy butt joints based on the response surface methodology and on the bead geometry; Optimizacion del proceso de soldadura GMAW de uniones a tope de la aleacion AA 6063-T5 basada en la metodologia de superficie de respuesta y en la geometria del cordon de soldadura

    Energy Technology Data Exchange (ETDEWEB)

    Miguel, V.; Martinez-Conesa, E. J.; Segura, F.; Manjabacas, M. C.; Abellan, E.

    2012-11-01

    The geometry of the weld beads is characterized by the overhead, the width and the penetration. These values are indices of the behavior of the welded joint and therefore, they can be considered as factors that control the process. This work is performed to optimize the GMAW process of the aluminum alloy AA 6063-T5 by means of the response surface methodology (RSM). The variables herein considered are the arc voltage, the welding speed, the wire feed speed and the separation between surfaces in butt joints. The response functions that are herein studied are the overhead, the width, the penetration and the angle of the bead. The obtained results by RSM show high grade of agreement with the experimental values. The procedure is experimentally validated by welding for the theoretically obtained optimized technological conditions and a wide agreement between theoretical and experimental values is found. (Author) 16 refs.

  3. Transmission of Lamb waves and resonance at an adhesive butt joint of plates.

    Science.gov (United States)

    Mori, Naoki; Biwa, Shiro

    2016-12-01

    The transmission behavior of Lamb waves and the possible occurrence of resonance at an adhesive butt joint of plates are studied experimentally. To this purpose, two 2.5-mm thick aluminum alloy plates are bonded at their edges using cyanoacrylate-based adhesive. Bonded plate specimens with different joint conditions are prepared by changing the bonding procedure. The measurements are performed for the transmission characteristics of the lowest-order symmetric (S0) and antisymmetric (A0) Lamb modes for the frequency range of 0.4-0.6MHz below the cut-off frequency of the higher-order modes. The experimental results show that the transmission coefficients of the S0 and A0 modes exhibit different frequency-dependent characteristics depending on the joint condition. Furthermore, for the incidence of the S0 mode at the center frequency of 1MHz, the transmitted S0 mode in weakly bonded specimens shows a long oscillation tail due to the resonance effect. The experimental results are discussed in the light of the theoretical results based on the spring-type interface model. The interfacial stiffnesses identified from the transmission coefficients are shown to be correlated with the bonding condition of the joint and give reasonable estimates of the resonance frequencies of weakly bonded specimens.

  4. Butt weld of aluminum alloy plates 6063 and LY12 by laser beam

    Science.gov (United States)

    Xia, Jin'an; Cheng, Zhaogu; Xu, Guoliang; Li, Xianqin

    2000-02-01

    By means of a transverse flow 5 kW CO2 laser with low- order mode laser beam output, 1 - 4 mm thick aluminum alloy plates 6063 and LY12 were successfully butt welded. The result shows that the butt weldability and the weld quality of the aluminum alloy plates are mainly dependent on incident laser power density, laser beam defocused distance and shielding gas. The relationship between the weld quality of the aluminum alloy plates and the welding parameters is discussed. The macrostructure and microstructure of the welded seams are analyzed. The mechanical properties of the welded seams are discussed.

  5. ANSYS Simulation of Residual Strains in Butt-welded Joints

    Directory of Open Access Journals (Sweden)

    A. Atroshenko

    2014-07-01

    Full Text Available The effect of thermal-strain cycle on residual strains in thin-walled circular seams of cylindrical shells using TIG butt welds was studied. Estimates were calculated using numerical modelling. The structure was made of corrosion-resistant austenitic steels.

  6. Multiple crack propagation by DBEM in a riveted butt-joint: a simplified bidimensional approach

    Directory of Open Access Journals (Sweden)

    R. Citarella

    2016-03-01

    Full Text Available A Multi-Site Damage (MSD crack growth simulation is presented, carried out by means of Dual Boundary Element Method (DBEM, in a two-dimensional analysis of a cracked butt-joint made of aluminium 2024 T3. An equivalent crack length is proposed for an approximated 2D analysis of a 3D problem where the crack front assumes a part elliptical shape due to secondary bending effects. The assumptions made to perform such simplified bidimensional analyses are validated by comparing numerical results with experimental data, the latter obtained from a fatigue tested riveted butt-joint.

  7. Gas metal arc welding of butt joint with varying gap width based on neural networks

    DEFF Research Database (Denmark)

    Christensen, Kim Hardam; Sørensen, Torben

    2005-01-01

    This paper describes the application of the neural network technology for gas metal arc welding (GMAW) control. A system has been developed for modeling and online adjustment of welding parameters, appropriate to guarantee a certain degree of quality in the field of butt joint welding with full p......-learning PSD control algorithm has been proposed....

  8. Assessment of NDE Methods to Detect Lack of Fusion in HDPE Butt Fusion Joints

    Energy Technology Data Exchange (ETDEWEB)

    Crawford, Susan L.; Doctor, Steven R.; Cinson, Anthony D.; Watts, Michael W.; Moran, Traci L.; Anderson, Michael T.

    2011-07-31

    Studies at the Pacific Northwest National Laboratory (PNNL) in Richland, Washington, were conducted to evaluate nondestructive examinations (NDE) coupled with mechanical testing of butt fusion joints in high-density polyethylene (HDPE) pipe for assessing lack of fusion. The work provided information to the United States Nuclear Regulatory Commission (NRC) on the effectiveness of volumetric inspection techniques of HDPE butt fusion joints in Section III, Division 1, Class 3, buried piping systems in nuclear power plants. This paper describes results from assessments using ultrasonic and microwave nondestructive techniques and mechanical testing with the high-speed tensile impact test and the side-bend test for determining joint integrity. A series of butt joints were fabricated in 3408, 12-inch (30.5-cm) IPS DR-11 HDPE material by varying the fusion parameters to create good joints and joints containing a range of lack-of-fusion conditions. Six of these butt joints were volumetrically examined with time-of-flight diffraction (TOFD), phased-array (PA) ultrasound, and the Evisive microwave system. The outer diameter (OD) weld beads were removed for microwave evaluation and the pipes ultrasonically re-evaluated. In two of the six pipes, both the outer and inner diameter (ID) weld beads were removed and the pipe joints re-evaluated. Some of the pipes were sectioned and the joints destructively evaluated with the high-speed tensile test and the side-bend test. The fusion parameters, nondestructive and destructive evaluation results have been correlated to validate the effectiveness of what each NDE technology detects and what each does not detect. There was no single NDE method that detected all of the lack-of-fusion flaws but a combination of NDE methods did detect most of the flaws.

  9. Microstructure and Mechanical Properties of the Butt Joint in High Density Polyethylene Pipe

    Directory of Open Access Journals (Sweden)

    Pashupati Pokharel

    2016-01-01

    Full Text Available The microstructure and mechanical properties of the butt joint in high density polyethylene (HDPE pipes were evaluated by preparing the joints with increasing the cooling time from 10 s to 70 s before pressure created for fusion of the pipes. Here, cold fusion flaws in HDPE butt joint were created with increasing the cooling time around 70 s caused by the close molecular contact followed by insufficient interdiffusion of chain segments back and forth across the wetted interface. The tensile failure mechanism of the welded pipes at different fusion time was projected based on the tensile test of dog-bone shaped, fully notched bar type as well as round U-notched specimens. The mechanical properties of the joints at different fusion time were correlated with the corresponding fracture surface morphology. The weld seam as well as tensile fracture surfaces were etched using strong oxidizing agents. The crystallinity of surface etched weld zone by potassium permanganate based etchant was found higher than unetched sample due to the higher susceptibility of amorphous phase of polyethylene with oxidizing agent. The U-notched tensile test of butt welded HDPE pipe and surface etching of the weldments provided clear delineation about the joint quality.

  10. Additional Interface Corner Toughness Data for an Adhesively-Bonded Butt Joint

    Energy Technology Data Exchange (ETDEWEB)

    Guess, T.R.; Reedy, E.D.

    1999-04-14

    Over a period of 15 months, five sets of adhesively-bonded butt joints were fabricated and tested. This previously unreported data is used to assess the variability of measured interface corner toughness values, K{sub ac}, as well as the dependence of K{sub ac} on surface preparation. A correlation between K{sub ac} and the size of the adhesive failure zone is also noted.

  11. Control of GMA Butt Joint Welding Based on Neural Networks

    DEFF Research Database (Denmark)

    Christensen, Kim Hardam; Sørensen, Torben

    2004-01-01

    variations from 0.5 mm to 2.3 mm - scanned 10 mm in front of the electrode location. In this research, the mapping from joint geometry and reference weld quality to significant welding parameters has been based on a static multi-layer feed-forward network. The Levenberg-Marquardt algorithm, for non...

  12. Effect of Friction Stir Welding Parameters on the Mechanical and Microstructure Properties of the Al-Cu Butt Joint

    Directory of Open Access Journals (Sweden)

    Sare Celik

    2016-05-01

    Full Text Available Friction Stir Welding (FSW is a solid-state welding process used for welding similar and dissimilar materials. FSW is especially suitable to join sheet Al alloys, and this technique allows different material couples to be welded continuously. In this study, 1050 Al alloys and commercially pure Cu were produced at three different tool rotation speeds (630, 1330, 2440 rpm and three different tool traverse speeds (20, 30, 50 mm/min with four different tool position (0, 1, 1.5, 2 mm by friction stir welding. The influence of the welding parameters on the microstructure and mechanical properties of the joints was investigated. Tensile and bending tests and microhardness measurements were used to determine the mechanical properties. The microstructures of the weld zone were investigated by optical microscope and scanning electron microscope (SEM and were analyzed in an energy dispersed spectrometer (EDS. Intermetallic phases were detected based on the X-ray diffraction (XRD analysis results that evaluated the formation of phases in the weld zone. When the welding performance of the friction stir welded butt joints was evaluated, the maximum value obtained was 89.55% with a 1330 rpm tool rotational speed, 20 mm/min traverse speed and a 1 mm tool position configuration. The higher tensile strength is attributed to the dispersion strengthening of the fine Cu particles distributed over the Al material in the stir zone region.

  13. Effect of Multi-repair Welding on Fatigue Performance of Aluminum Alloy Profile Welded Joint

    Science.gov (United States)

    Diao, You-De; Shi, Chun-Yuan; Tian, Hong-Lei

    2016-05-01

    Aluminum alloy profile has been widely used in the manufacture of the rail vehicles. But it's necessary for the repair welding of the welded joints to be conducted because some defects exist in the weld such as porosity, inclusions and incomplete penetrations in the welding processes. In this paper, the influence of the multi-repair welding of 6005A aluminum alloy profile butt welded joints on the fatigue performance are investigated based on the results of fatigue tests. The parameters of curves and the fatigue strength of the welded joints are calculated, and Goodman fatigue limit diagram is also obtained. The results show that fatigue strength of aluminum alloy profile butt welded joints, in condition of 107 cycle life, meet the standard requirement for the as-welded, repair welded state one time or two times respectively.

  14. Initial Testing for the Recommendation of Improved Gas Metal Arc Welding Procedures for HY-80 Steel Plate Butt Joints at Norfolk Naval Shipyard

    Science.gov (United States)

    2015-12-01

    FOR THE RECOMMENDATION OF IMPROVED GAS METAL ARC WELDING PROCEDURES FOR HY-80 STEEL PLATE BUTT JOINTS AT NORFOLK NAVAL SHIPYARD by Veronika J...FOR THE RECOMMENDATION OF IMPROVED GAS METAL ARC WELDING PROCEDURES FOR HY-80 STEEL PLATE BUTT JOINTS AT NORFOLK NAVAL SHIPYARD 5. FUNDING NUMBERS 6...gas metal arc welding, submarine, hull cut, butt joint, weld, shielding gas, HY-80 steel , plate 15. NUMBER OF PAGES 53 16. PRICE CODE 17

  15. Initial testing for the recommendation of improved gas metal arc welding procedures for HY-80 steel plate butt joints at Norfolk Naval Shipyard

    OpenAIRE

    Rice, Veronika J.

    2015-01-01

    Approved for public release; distribution is unlimited Hull cut welding proficiency is an essential skill maintained by personnel at naval shipyards. This thesis explores arc weld theory to develop ideal submarine hull butt joint designs and recommends preliminary testing to be used to develop improved butt joint welding procedures at Norfolk Naval Shipyard. Pulsed gas metal arc welding (GMAW-P) is the ideal process for shipboard hull welding applications, theoretically. Butt joint samples...

  16. Effects of Butt Design and Gap Width on the Microstructure and Mechanical Properties of Magnesium Alloy Welds

    Institute of Scientific and Technical Information of China (English)

    Honggang Dongi; Chuanqing Liao; Liqun Yang

    2012-01-01

    The effects of parallel and angular butt designs with different gap widths on the microstructure and mechanical properties of the resultant magnesium joints in gas tungsten arc welding were investigated. The experimental results displayed that the tensile strength of the joint made with angular butt joint and 0.3 ram-wide gap reached 266 MPa, the joint fractured through the heat-affected zone or base metal during tensile testing, and the microstructure examination showed that no macropore appeared in the fusion zone. However, macropores in diameter of larger than 200 micron occurred for other joint designs, the tensile strength of the resultant joints decreased, and the joints fractured through the fusion zone during tensile testing. The fracture surfaces were examined by scanning electron microscopy and the microhardness distribution in the joints was measured by using a Vickers microhardness tester.

  17. The microstructure of aluminum A5083 butt joint by friction stir welding

    Energy Technology Data Exchange (ETDEWEB)

    Jasri, M. A. H. M.; Afendi, M. [School of Mechatronic Engineering, Universiti Malaysia Perlis, Pauh, 02600, Arau, Perlis (Malaysia); Ismail, A. [UniKL MIMET, JalanPantaiRemis, 32200, Lumut, Perak (Malaysia); Ishak, M. [Faculty of Mechanical Engineering, Universiti Malaysia Pahang, 02600, Pekan, Pahang (Malaysia)

    2015-05-15

    This study presents the microstructure of the aluminum A5083 butt joint surface after it has been joined by friction stir welding (FSW) process. The FSW process is a unique welding method because it will not change the chemical properties of the welded metals. In this study, MILKO 37 milling machine was modified to run FSW process on 4 mm plate of aluminum A5083 butt joint. For the experiment, variables of travel speed and tool rotational speed based on capability of machine were used to run FSW process. The concentrated heat from the tool to the aluminum plate changes the plate form from solid to plastic state. Two aluminum plates is merged to become one plate during plastic state and return to solid when concentrated heat is gradually further away. After that, the surface and cross section of the welded aluminum were investigated with a microscope by 400 x multiplication zoom. The welding defect in the FSW aluminum was identified. Then, the result was compared to the American Welding Society (AWS) FSW standard to decide whether the plate can be accepted or rejected.

  18. PRELIMINARY ASSESSMENT OF NDE METHODS ON INSPECTION OF HDPE BUTT FUSION PIPING JOINTS FOR LACK OF FUSION

    Energy Technology Data Exchange (ETDEWEB)

    Crawford, Susan L.; Doctor, Steven R.; Cinson, Anthony D.; Cumblidge, Stephen E.; Anderson, Michael T.

    2010-01-01

    Studies at the Pacific Northwest National Laboratory in Richland, Washington, are being conducted to evaluate nondestructive examination approaches for inspecting butt fusion joints in high density polyethylene (HDPE) pipe for lack of fusion (LOF). The work provides information to the United States Nuclear Regulatory Commission on the effectiveness and need for volumetric inspection techniques of HDPE butt fusion joints in Section III, Division 1, Class 3, buried piping systems in nuclear power plants. This paper describes results from preliminary assessments using ultrasonic nondestructive techniques and high-speed tensile impact testing for determining joint integrity. A series of butt joints were fabricated in 3408, 12-inch IPS DR-11 material by varying the fusion parameters in attempts to provide good joints and joints containing LOF. These butt joints were visually examined and volumetrically examined with time-of-flight diffraction (TOFD) and phased-array (PA) ultrasound. A limited subset of pipe joint material was destructively analyzed by either slicing through the joint and visually examining the surface or by employing a standard high-speed tensile impact test. Initial correlation of the fusion parameters, nondestructive, and destructive evaluations have shown that areas with gross LOF were detected with both TOFD and PA ultrasound and that the tensile impact test showed a brittle failure at the joint. There is still some ambiguity in results from the less obvious LOF conditions. Current work is targeted on assessing the sensitivity of the ultrasonic volumetric examinations and validating the results with a destructive analysis. It is expected that on-going and future work will lead to quantifying the ultrasonic responses in terms of joint integrity.

  19. Current Activities Assessing Butt Fusion Joint Integrity in High Density Polyethylene Piping

    Energy Technology Data Exchange (ETDEWEB)

    Crawford, Susan L.; Cinson, Anthony D.; Doctor, Steven R.; Denslow, Kayte M.

    2012-09-01

    The Pacific Northwest National Laboratory (PNNL) in Richland, Washington, conducted initial studies to evaluate the effectiveness of nondestructive examinations (NDE) coupled with mechanical testing for assessing butt fusion joint integrity in high density polyethylene (HDPE) pipe. The work provided insightful information to the United States Nuclear Regulatory Commission (NRC) on the effectiveness of volumetric inspection techniques for detecting lack of fusion (LOF) conditions in the fusion joints. HDPE has been installed on a limited basis in American Society of Mechanical Engineers (ASME) Class 3, buried piping systems at several operating U.S. nuclear power plants and has been proposed for use in new construction. A comparison was made between the results from ultrasonic and microwave nondestructive examinations and the results from mechanical destructive evaluations, specifically the high-speed tensile test and the side-bend test, for determining joint integrity. The data comparison revealed that none of the NDE techniques detected all of the lack-of-fusion conditions that were revealed by the destructive tests. Follow-on work has recently been initiated at PNNL to accurately characterize the NDE responses from machined flaws of varying size and location in PE 4710 materials as well as the LOF condition. This effort is directed at quantifying the ability of volumetric NDE techniques to detect flaws in relation to the critical flaw size associated with joint integrity. A status of these latest investigations is presented.

  20. Fiber laser welding of austenitic steel and commercially pure copper butt joint

    Science.gov (United States)

    Kuryntsev, S. V.; Morushkin, A. E.; Gilmutdinov, A. Kh.

    2017-03-01

    The fiber laser welding of austenitic stainless steel and commercially pure copper in butt joint configuration without filler or intermediate material is presented. In order to melt stainless steel directly and melt copper via heat conduction a defocused laser beam was used with an offset to stainless steel. During mechanical tests the weld seam was more durable than heat affected zone of copper so samples without defects could be obtained. Three process variants of offset of the laser beam were applied. The following tests were conducted: tensile test of weldment, intermediate layer microhardness, optical metallography, study of the chemical composition of the intermediate layer, fractography. Measurements of electrical resistivity coefficients of stainless steel, copper and copper-stainless steel weldment were made, which can be interpreted or recalculated as the thermal conductivity coefficient. It shows that electrical resistivity coefficient of cooper-stainless steel weldment higher than that of stainless steel. The width of intermediate layer between stainless steel and commercially pure copper was 41-53 μm, microhardness was 128-170 HV0.01.

  1. Simulation and experimental study on distortion of butt and T-joints using WELD PLANNER

    Energy Technology Data Exchange (ETDEWEB)

    Sulaiman, Mohd Shahar; Manurung, Yupiter HP; Rahim, Mohammad Ridzwan Abdul Mohd; Redza, Ridhwan; Lidam, Robert Ngendang Ak.; Abas, Sunhaji Kiyai; Tham, Ghalib [Universiti Teknologi MARA, Kuala Lumpur (Malaysia); Haruman, Esa [Bakrie University, Jakarta (Indonesia); Chau, Chan Yin [ESI Group, Kuala Lumpur (Malaysia)

    2011-10-15

    This paper investigates the capability of linear thermal elastic numerical analysis to predict the welding distortion that occurs due to GMAW process. Distortion is considered as the major stumbling block that can adversely affect the dimensional accuracy and thus lead to expensive corrective work. Hence, forecast of distortion is crucially needed and ought to be determined in advance in order to minimize the negative effects, improve the quality of welded parts and finally to reduce the production costs. In this study, the welding deformation was simulated by using relatively new FEM software WELD PLANNER developed by ESI Group. This novel Welding Simulation Solution was employed to predict welding distortion induced in butt and T-joints with thickness of 4 mm. Low carbon steel material was used for the simulation and experimental study. A series of experiments using fully automated welding process were conducted for verification purpose to measure the distortion. By comparing between the simulation and experimental results, it was found out that this program code offered fast solution analysis time in estimating weld induced distortion within acceptable accuracy.

  2. Effects of filling material and laser power on the formation of intermetallic compounds during laser-assisted friction stir butt welding of steel and aluminum alloys

    Science.gov (United States)

    Fei, Xinjiang; Jin, Xiangzhong; Peng, Nanxiang; Ye, Ying; Wu, Sigen; Dai, Houfu

    2016-11-01

    In this paper, two kinds of materials, Ni and Zn, are selected as filling material during laser-assisted friction stir butt welding of Q235 steel and 6061-T6 aluminum alloy, and their influences on the formation of intermetallic compounds on the steel/aluminum interface of the joints were first studied. SEM was used to analyze the profile of the intermetallic compound layer and the fractography of tensile fracture surfaces. In addition, EDS was applied to investigate the types of the intermetallic compounds. The results indicate that a thin iron-abundant intermetallic compound layer forms and ductile fracture mode occurs when Ni is added, but a thick aluminum-abundant intermetallic compound layer generates and brittle fracture mode occurs when Zn is added. So the tensile strength of the welds with Ni as filling material is greater than that with Zn as filling material. Besides, the effect of laser power on the formation of intermetallic compound layer when Ni is added was investigated. The preheated temperature field produced by laser beam in the cross section of workpiece was calculated, and the tensile strength of the joints at different laser powers was tested. Results show that only when suitable laser power is adopted, can suitable preheating temperature of the steel reach, then can thin intermetallic compound layer form and high tensile strength of the joints reach. Either excessive or insufficient laser power will reduce the tensile strength of the joints.

  3. High power laser welding of thick steel plates in a horizontal butt joint configuration

    Science.gov (United States)

    Atabaki, M. Mazar; Yazdian, N.; Ma, J.; Kovacevic, R.

    2016-09-01

    In this investigation, two laser-based welding techniques, autogenous laser welding (ALW) and laser welding assisted with a cold wire (LWACW), were applied to join thick plates of a structural steel (A36) in a horizontal narrow gap butt joint configuration. The main practical parameters including welding method and laser power were varied to get the sound weld with a requirement to achieve a full penetration with the reinforcement at the back side of weld in just one pass. The weld-bead shape, cross-section and mechanical properties were evaluated by profilometer, micro-hardness test and optical microscope. In order to investigate the stability of laser-induced plasma plume, the emitted optical spectra was detected and analyzed by the spectroscopy analysis. It was found that at the laser power of 7 kW a fully penetrated weld with a convex back side of weld could be obtained by the LWACW. The microstructural examinations showed that for the ALW the acicular ferrite and for the LWACW the pearlite were formed in the heat affected zone (HAZ). The prediction of microstructure based on continuous cooling transformation (CCT) diagram and cooling curves obtained by thermocouple measurement were in good agreement with each other. According to the plasma ionization values obtained from the spectroscopy analysis the plume for both processes was recognized as dominated weakly ionized plasma including the main vaporized elemental composition. At the optimum welding condition (LWACW at the laser power of 7 kW) the fluctuation of the electron temperature was reduced. The spectroscopy analysis demonstrated that at the higher laser power more of the elemental compositions such as Mn and Fe were evaporated.

  4. PENGARUH BESAR ARUS LISTRIK DENGAN MENGGUNAKAN ELEKTRODA SMAW TERHADAP KEKUATAN SAMBUNGAN LAS BUTT JOINT PADA PLAT MILD STEEL

    Directory of Open Access Journals (Sweden)

    Sarjito Jokosisworo

    2012-03-01

    Full Text Available The influence of mechanic disposition, is one of the factor influence ship strength. This influence can be test by mechanical test in welding butt joint. The result test database analysis can be conclude that very helpful to increase safety and quality butt joint. With steel specification C= 0,15%, Si= 0,24%, Mn= 0,88%,P= 0,018%, S= 0,034%. This material give a 90, 110, 125 ampere with SMAW AC electrode diameter 3,2 mm x 350 mm with V root and 600 angle In the fabrication of mild steel products, components or equipment, manufacturers employ welding as the principal joining method. Mild steel are weldable materials, and a welded joint can provide optimum corrosion resistance, strength, and fabrication economy. However, designers should recognize that any metal, including stainless steels, may undergo certain changes during welding. It is necessary, therefore, to exercise a reasonable degree of care during welding to minimize or prevent any deleterious effects that may occur, and to preserve the same degree of corrosion resistance and strength in weld zone that is an intheren part of the base metal

  5. Microstructure evolution of Al/Mg butt joints welded by gas tungsten arc with Zn filler metal

    Energy Technology Data Exchange (ETDEWEB)

    Liu Fei; Zhang Zhaodong; Liu Liming, E-mail: liulm@dlut.edu.cn

    2012-07-15

    Based on the idea of alloying welding seam, Gas tungsten arc welding method with pure Zn filler metal was chosen to join Mg alloy and Al alloy. The microstructures, phases, element distribution and fracture morphology of welding seams were examined. The results indicate that there was a transitional zone in the width of 80-100 {mu}m between the Mg alloy substrate and fusion zone. The fusion zone was mainly composed of MgZn{sub 2}, Zn-based solid solution and Al-based solid solution. The welding seam presented distinct morphology in different location owning to the quite high cooling rate of the molten pool. The addition of Zn metal could prevent the formation of Mg-Al intermetallics and form the alloyed welding seam during welding. Therefore, the tensile strengths of joints have been significantly improved compared with those of gas tungsten arc welded joints without Zn metal added. Highlights: Black-Right-Pointing-Pointer Mg alloy AZ31B and Al alloy 6061 are welded successfully. Black-Right-Pointing-Pointer Zinc wire is employed as a filler metal to form the alloyed welding seam. Black-Right-Pointing-Pointer An alloyed welding seam is benefit for improving of the joint tensile strength.

  6. Integrated electroabsorption-modulated DFB laser by using an improved butt-joint method

    Institute of Scientific and Technical Information of China (English)

    Baoxia Li(李宝霞); Xiaohua Hu(胡小华); Hongliang Zhu(朱洪亮); Baojun Wang(王宝军); Lingjuan Zhao(赵玲娟); Wei Wang(王圩)

    2004-01-01

    An improved butt coupling method is used to fabricate an electroabsorption modulator (EAM) monolithically integrated with a distributed feedback (DFB) laser. The obtained electroabsorption-modulated laser (EML) chip with the traditional shallow ridge exhibits very low threshold current of 12 mA, output power of more than 8 mW, and static extinction ratio of -7 dB at the applied bias voltage from 0.5 to -2.0 V.

  7. Integrated electroabsorption-modulated DFB laser by using an improved butt-joint method

    Science.gov (United States)

    Li, Baoxia; Hu, Xiaohua; Zhu, Hongliang; Wang, Baojun; Zhao, Lingjuan; Wang, Wei

    2004-04-01

    An improved butt coupling method is used to fabricate an electroabsorption modulator (EAM) monolithically integrated with a distributed feedback (DFB) laser. The obtained electroabsorption-modulated laser (EML) chip with the traditional shallow ridge exhibits very low threshold current of 12 mA, output power of more than 8 mW, and static extinction ratio of -7 dB at the applied bias voltage from 0.5 to -2.0 V.

  8. Experimental investigation of hardness of FSW and TIG joints of Aluminium alloys of AA7075 and AA6061

    Directory of Open Access Journals (Sweden)

    Chetan Patil

    2016-07-01

    Full Text Available This paper reports hardness testing conducted on welded butt joints by FSW and TIG welding process on similar and dissimilar aluminium alloys. FSW joints were produced for similar alloys of AA7075T651 and dissimilar alloys of AA7075T651- AA6061T6. The Friction stir welds of AA7075 & AA6061 aluminium alloy were produced at different tool rotational speeds of 650,700, 800, 900, 1000 and transverse speed of 30, 35, 40 mm/min. TIG welding was conducted along the rolling direction of similar and dissimilar aluminium plates. The Brinell hardness testing techniques were employed to conduct the tests; these tests were conducted on the welds to ascertain the joint integrity before characterization to have an idea of the quality of the welds

  9. PRELIMINARY ASSESSMENT OF NDE METHODS ON INSPECTION OF HDPE BUTT FUSION PIPING JOINTS FOR LACK OF FUSION WITH VALIDATION FROM MECHANICAL TESTING

    Energy Technology Data Exchange (ETDEWEB)

    Crawford, Susan L.; Doctor, Steven R.; Cinson, Anthony D.; Watts, Michael W.; Moran, Traci L.; Anderson, Michael T.

    2010-07-22

    Studies at the Pacific Northwest National Laboratory (PNNL) in Richland, Washington, are being conducted to evaluate nondestructive examinations (NDE) coupled with mechanical testing of butt fusion joints in high density polyethylene (HDPE) pipe for assessing lack of fusion. The work provides information to the United States Nuclear Regulatory Commission (NRC) on the effectiveness of volumetric inspection techniques of HDPE butt fusion joints in Section III, Division 1, Class 3, buried piping systems in nuclear power plants. This paper describes results from preliminary assessments using ultrasonic and microwave nondestructive techniques and mechanical testing with the high speed tensile impact test and the bend test for determining joint integrity. A series of butt joints were fabricated in 3408, 12 inch (30.5 cm) IPS DR-11 HDPE material by varying the fusion parameters to create good joints and joints containing a range of lack of fusion conditions. Six of these butt joints were volumetrically examined with time of flight diffraction (TOFD), phased array (PA) ultrasound, and the Evisive microwave system. The outer diameter (OD) weld beads were removed for microwave evaluation and the pipes ultrasonically re-evaluated. In two of the six pipes both the outer and inner diameter (ID) weld beads were removed and the pipe joints re-evaluated. Several of the pipes were sectioned and the joints destructively evaluated with the following techniques: high speed tensile test, bend test, and focused immersion ultrasound on a joint section removed from the pipe coupled with slicing through the joint and examining the revealed surfaces. The fusion parameters, nondestructive, and destructive evaluation results will be correlated to validate the effectiveness of what each NDE technology detects and what each does not detect. This is an initial limited study which will aid in identifying key future work.

  10. Technical Letter Report - Preliminary Assessment of NDE Methods on Inspection of HDPE Butt Fusion Piping Joints for Lack of Fusion

    Energy Technology Data Exchange (ETDEWEB)

    Crawford, Susan L.; Cumblidge, Stephen E.; Doctor, Steven R.; Hall, Thomas E.; Anderson, Michael T.

    2008-05-29

    The U.S. Nuclear Regulatory Commission (NRC) has a multi-year program at the Pacific Northwest National Laboratory (PNNL) to provide engineering studies and assessments of issues related to the use of nondestructive evaluation (NDE) methods for the reliable inspection of nuclear power plant components. As part of this program, there is a subtask 2D that was set up to address an assessment of issues related to the NDE of high density polyethylene (HDPE) butt fusion joints. This work is being driven by the nuclear industry wanting to employ HDPE materials in nuclear power plant systems. This being a new material for use in nuclear applications, there are a number of issues related to its use and potential problems that may evolve. The industry is pursuing ASME Code Case N-755 entitled “Use of Polyethylene (PE) Plastic Pipe for Section III, Division 1, Construction and Section XI Repair/Replacement Activities” that contains the requirements for nuclear power plant applications of HDPE. This Code Case requires that inspections be performed after the fusion joint is made by visually examining the bead that is formed and conducting a pressure test of the joint. These tests are only effective in general if gross through-wall flaws exist in the fusion joint. The NRC wants to know whether a volumetric inspection can be conducted on the fusion joint that will reliably detect lack-of-fusion conditions that may be produced during joint fusing. The NRC has requested that the work that PNNL is conducting be provided to assist them in resolving this inspection issue of whether effective volumetric NDE can be conducted to detect lack of fusion (LOF) in the butt HDPE joints. PNNL had 24 HDPE pipe specimens manufactured of 3408 material to contain LOF conditions that could be used to assess the effectiveness of NDE in detecting the LOF. Basic ultrasonic material properties were measured and used to guide the use of phased arrays and time-of-flight diffraction (TOFD) work that

  11. Assessment of NDE Methods on Inspection of HDPE Butt Fusion Piping Joints for Lack of Fusion with Validation from Mechanical Testing

    Energy Technology Data Exchange (ETDEWEB)

    Anderson, Michael T.; Cinson, Anthony D.; Crawford, Susan L.; Doctor, Steven R.; Moran, Traci L.; Watts, Michael W.

    2010-12-01

    Studies at the Pacific Northwest National Laboratory (PNNL) in Richland, Washington, are being conducted to evaluate nondestructive examinations (NDE) coupled with mechanical testing of butt fusion joints in high-density polyethylene (HDPE) pipe for assessing lack of fusion. The work provides information to the U.S. Nuclear Regulatory Commission (NRC) on the effectiveness of volumetric inspection techniques of HDPE butt fusion joints in Section III, Division 1, Class 3, buried piping systems in nuclear power plants. This paper describes results from preliminary assessments using ultrasonic and microwave nondestructive techniques and mechanical testing with the high-speed tensile impact test and the side-bend test for determining joint integrity. A series of butt joints were fabricated in 3408, 12-in. IPS DR-11 HDPE material by varying the fusion parameters to create good joints and joints containing a range of lack-of-fusion conditions. Six of these butt joints were volumetrically examined with time-of-flight diffraction (TOFD), phased-array (PA) ultrasound, and the Evisive microwave system. The outer-diameter weld beads were removed for the microwave inspection. In two of the four pipes, both the outer and inner weld beads were removed and the pipe joints re-evaluated. The pipes were sectioned and the joints destructively evaluated with the side-bend test by cutting portions of the fusion joint into slices that were planed and bent. The last step in this limited study will be to correlate the fusion parameters, nondestructive, and destructive evaluation results to validate the effectiveness of what each NDE technology detects and what each does not detect. The results of the correlation will be used in identifying any future work that is needed.

  12. Microstructural and Mechanical Characterization of a Dissimilar Friction Stir-Welded AA5083-AA7B04 Butt Joint

    Science.gov (United States)

    Chen, Yu; Ding, Hua; Cai, Zhihui; Zhao, Jingwei; Li, Jizhong

    2016-12-01

    Friction stir welding (FSW) has been used for joining AA5083 and AA7B04 alloy sheets with the aim of studying the microstructure and the mechanical properties of dissimilar FSW joints obtained by varying the initial base metal state of AA7B04 alloy. The results show that the initial base metal state has a significant impact on the material flow during dissimilar FSW. As compared with the joints placing hard alloy (artificially aged AA7B04-AA or naturally aged AA7B04-NA) on the retreating side, it becomes easier transporting AA5083 from advancing side to retreating side when soft alloy (annealed AA7B04-O) is placed on the retreating side. The atomic diffusion does not occur at the interface between AA5083 and AA7B04, indicating that the mixing of the two materials is merely mechanical. Grain refinement is observed in the stir zone. The failure location during tensile tests is different depending on the initial base metal state. The joints (AA5083/AA7B04-AA and AA5083/AA7B04-O) fail in the base metal on the soft material side which corresponds to the minimum values in hardness profiles. Differently, the joints (AA5083/AA5083 and AA5083/AA7B04-O) fail in the stir zone due to the presence of defects including "zigzag line," kissing bond and discontinuous voids.

  13. Microstructural and Mechanical Characterization of a Dissimilar Friction Stir-Welded AA5083-AA7B04 Butt Joint

    Science.gov (United States)

    Chen, Yu; Ding, Hua; Cai, Zhihui; Zhao, Jingwei; Li, Jizhong

    2017-02-01

    Friction stir welding (FSW) has been used for joining AA5083 and AA7B04 alloy sheets with the aim of studying the microstructure and the mechanical properties of dissimilar FSW joints obtained by varying the initial base metal state of AA7B04 alloy. The results show that the initial base metal state has a significant impact on the material flow during dissimilar FSW. As compared with the joints placing hard alloy (artificially aged AA7B04-AA or naturally aged AA7B04-NA) on the retreating side, it becomes easier transporting AA5083 from advancing side to retreating side when soft alloy (annealed AA7B04-O) is placed on the retreating side. The atomic diffusion does not occur at the interface between AA5083 and AA7B04, indicating that the mixing of the two materials is merely mechanical. Grain refinement is observed in the stir zone. The failure location during tensile tests is different depending on the initial base metal state. The joints (AA5083/AA7B04-AA and AA5083/AA7B04-O) fail in the base metal on the soft material side which corresponds to the minimum values in hardness profiles. Differently, the joints (AA5083/AA5083 and AA5083/AA7B04-O) fail in the stir zone due to the presence of defects including "zigzag line," kissing bond and discontinuous voids.

  14. Thermal and mechanical properties of e-beam irradiated butt-fusion joint in high-density polyethylene pipes

    Science.gov (United States)

    Vijayan, Vipin; Pokharel, Pashupati; Kang, Min Kwan; Choi, Sunwoong

    2016-05-01

    The effects of electron beam irradiation on the thermal and mechanical properties of a butt-fusion joint in high density polyethylene (HDPE) pipes were investigated. Differential scanning calorimetry, X-ray diffraction, and Fourier transform infra-red spectroscopy of welded samples revealed the changes of crystallinity due to the cross linking effect of electron beam irradiation. The suppression of the degree of crystallinity with increasing the irradiation dose from 0 kGy to 500 kGy indicated that the e-beam radiation induced cross-links among the polymer chains at the weld zone. The cross-link junction at the joint of HDPE pipe prevented chain folding and reorganization leading to the formation of imperfect crystallites with smaller size and also less in content. Tensile test of the welded samples with different dose of e-beam irradiation showed the increased values of the yield stress and Young's modulus as a function of irradiation dose. On the other hand, the elongation at break diminished clearly with increasing the irradiation doses.

  15. Butt Welding of 2205/X65 Bimetallic Sheet and Study on the Inhomogeneity of the Properties of the Welded Joint

    Science.gov (United States)

    Gou, Ning-Nian; Zhang, Jian-Xun; Wang, Jian-Long; Bi, Zong-Yue

    2017-03-01

    The explosively welded 2205 duplex stainless steel/X65 pipe steel bimetallic sheets were butt jointed by multilayer and multi-pass welding (gas tungsten arc welding for the flyer and gas metal arc welding for the transition and parent layers of the bimetallic sheets). The microstructure and mechanical properties of the welded joint were investigated. The results showed that in the thickness direction, microstructure and mechanical properties of the welded joint exhibited obvious inhomogeneity. The microstructures of parent filler layers consisted of acicular ferrite, widmanstatten ferrite, and a small amount of blocky ferrite. The microstructure of the transition layer and flyer layer consisted of both austenite and ferrite structures; however, the transition layer of weld had a higher volume fraction of austenite. The results of the microhardness test showed that in both weld metal (WM) and heat-affected zone (HAZ) of the parent filler layers, the average hardness decreased with the increasing (from parent filler layer 1 to parent filler layer 3) welding heat input. The results of hardness test also indicated that the hardness of the WM and the HAZ for the flyer and transition layers was equivalent. The tensile test combined with Digital Specklegram Processing Technology demonstrated that the fracturing of the welded joint started at the HAZ of the flyer, and then the fracture grew toward the base metal of the parent flyer near the parent HAZ. The stratified impact test at -5 °C showed that the WM and HAZ of the flyer exhibited lower impact toughness, and the fracture mode was ductile and brittle mixed fracture.

  16. Ultrasonic inspection for circumferential butt joint of austenitic stainless steel with carbon steel

    Institute of Scientific and Technical Information of China (English)

    Wan Shengyun; Xiong Lasen

    2006-01-01

    Tthe practical application of ultrasonic wave inspection in welded joint by austenitic stainless steel with carbon steel is presented. It is shown from the experimental results that the high frequency narrow-pulsed longitudinal ultrasonic wave inspection technique can detect the defects in deferent sound path and location within the tested welded joint clearly and exactly. The study in the paper may provide a new approach for further application of ultrasonic inspection in coarse-grained materials.

  17. Influence of Material Model on Prediction Accuracy of Welding Residual Stress in an Austenitic Stainless Steel Multi-pass Butt-Welded Joint

    Science.gov (United States)

    Deng, Dean; Zhang, Chaohua; Pu, Xiaowei; Liang, Wei

    2017-03-01

    Both experimental method and numerical simulation technology were employed to investigate welding residual stress distribution in a SUS304 steel multi-pass butt-welded joint in the current study. The main objective is to clarify the influence of strain hardening model and the yield strength of weld metal on prediction accuracy of welding residual stress. In the experiment, a SUS304 steel butt-welded joint with 17 passes was fabricated, and the welding residual stresses on both the upper and bottom surfaces of the middle cross section were measured. Meanwhile, based on ABAQUS Code, an advanced computational approach considering different plastic models as well as annealing effect was developed to simulate welding residual stress. In the simulations, the perfect plastic model, the isotropic strain hardening model, the kinematic strain hardening model and the mixed isotropic-kinematic strain hardening model were employed to calculate the welding residual stress distributions in the multi-pass butt-welded joint. In all plastic models with the consideration of strain hardening, the annealing effect was also taken into account. In addition, the influence of the yield strength of weld metal on the simulation result of residual stress was also investigated numerically. The conclusions drawn by this work will be helpful in predicting welding residual stresses of austenitic stainless steel welded structures used in nuclear power plants.

  18. Polyimide weld bonding for titanium alloy joints

    Science.gov (United States)

    Vaughan, R. W.; Kurland, R. M.

    1974-01-01

    Two weld bonding processes were developed for joining titanium alloy; one process utilizes a weld-through technique and the other a capillary-flow technique. The adhesive used for the weld-through process is similar to the P4/A5F system. A new polyimide laminating resin, BFBI/BMPM, was used in the capillary-flow process. Static property information was generated for weld-bonded joints over the temperature range of 219 K (-65 F) to 561 K (+550 F) and fatigue strength information was generated at room temperature. Significant improvement in fatigue strength was demonstrated for weld-bonded joints over spot-welded joints. A demonstration was made of the applicability of the weld-through weld-bonding process for fabricating stringer stiffened skin panels.

  19. Numerical study of electron beam welded butt joints with the GTN model

    Science.gov (United States)

    Tu, Haoyun; Schmauder, Siegfried; Weber, Ulrich

    2012-08-01

    The fracture behavior of S355NL electron beam welded steel joints is investigated experimentally and numerically. The simulation of crack propagation in an electron beam welded steel joint was performed with the Gurson-Tvergaard-Needleman (GTN) damage model. A parameter study of the GTN model was adopted which reveals the influence of parameters on the material behavior of notched round and compact tension specimens. Based on the combined method of metallographic investigations and numerical calibration, the GTN parameters were fixed. The same parameters were used to predict the ductile fracture of compact tension specimens with the initial crack located at different locations. Good match can be found between the numerical and experimental results in the form of force versus Crack Opening Displacement as well as fracture resistance curves.

  20. Development of Weld Overlay System for Dissimilar Metal Alloy 82/182 Butt Welds

    Energy Technology Data Exchange (ETDEWEB)

    Park, K. S.; Byeon, J. G.; Kim, Y. J. [Doosan Heavy Industries and Construction Co., Ltd., Changwon (Korea, Republic of)

    2008-10-15

    As a result of the alloy 600 PWSCC(Primary Water Stress Corrosion Cracking), leak in the dissimilar welds in pressurizer nozzle was discovered recently in several US plants and the advanced companies had developed repair techniques. 2 or 3 years from now, more than half of the nuclear power plants in the country will be operated more than 20 years. Therefore, we need to develop repair techniques of dissimilar welds in pressurizer nozzle. With above backgrounds, we have developed a Prototype of Repair System for dissimilar welds in pressurizer nozzle.

  1. Development of Fatigue Life Improvement Technology of Butt Joints Using Friction Stir Processing

    Directory of Open Access Journals (Sweden)

    Jeong-Ung Park

    2014-03-01

    Full Text Available Burr grinding, tungsten inert gas (TIG dressing, ultrasonic impact treatment, and peening are used to improve fatigue life in steel structures. These methods improve the fatigue life of weld joints by hardening the weld toe, improving the bead shape, or causing compressive residual stress. This study proposes a new postweld treatment method improving the weld bead shape and metal structure at the welding zone using friction stir processing (FSP to enhance fatigue life. For that, a pin-shaped tool and processing condition employing FSP has been established through experiment. Experimental results revealed that fatigue life improves by around 42% compared to as-welded fatigue specimens by reducing the stress concentration at the weld toe and generating a metal structure finer than that of flux-cored arc welding (FCAW. Hot-spot stress, structural stress, and simplified calculation methods cannot predict the accurate stress at the weld toe in case the weld toe has a smooth curvature as in the case of the FSP specimen. On the contrary, a finite element calculation could reasonably predict the stress concentration factor for the FSP specimen because it considers not only the bead profile but also the weld toe profile.

  2. Effect of pulsed current welding on fatigue behaviour of high strength aluminium alloy joints

    Energy Technology Data Exchange (ETDEWEB)

    Balasubramanian, V. [Department of Manufacturing Engineering, Annamalai University, Annamalai Nagar 608 002, Tamil Nadu (India)], E-mail: visvabalu@yahoo.com; Ravisankar, V. [Department of Manufacturing Engineering, Annamalai University, Annamalai Nagar 608 002, Tamil Nadu (India); Madhusudhan Reddy, G. [Metal Joining Section, Defence Metallurgical Research Laboratory (DMRL), Kanchanbag (P.O), Hyderabad 560 058 (India)

    2008-07-01

    High strength aluminium alloys (Al-Zn-Mg-Cu alloys) have gathered wide acceptance in the fabrication of light weight structures requiring high strength-to weight ratio, such as transportable bridge girders, military vehicles, road tankers and railway transport systems. The preferred welding processes of high strength aluminium alloy are frequently gas tungsten arc welding (GTAW) process and gas metal arc welding (GMAW) process due to their comparatively easier applicability and better economy. Weld fusion zones typically exhibit coarse columnar grains because of the prevailing thermal conditions during weld metal solidification. This often results inferior weld mechanical properties and poor resistance to hot cracking. In this investigation, an attempt has been made to refine the fusion zone grains by applying pulsed current welding technique. Rolled plates of 6 mm thickness have been used as the base material for preparing single pass welded joints. Single V butt joint configuration has been prepared for joining the plates. The filler metal used for joining the plates is AA 5356 (Al-5Mg (wt%)) grade aluminium alloy. Four different welding techniques have been used to fabricate the joints and they are: (i) continuous current GTAW (CCGTAW), (ii) pulsed current GTAW (PCGTAW), (iii) continuous current GMAW (CCGMAW) and (iv) pulsed current GMAW (PCGMAW) processes. Argon (99.99% pure) has been used as the shielding gas. Fatigue properties of the welded joints have been evaluated by conducting fatigue test using rotary bending fatigue testing machine. Current pulsing leads to relatively finer and more equi-axed grain structure in gas tungsten arc (GTA) and gas metal arc (GMA) welds. In contrast, conventional continuous current welding resulted in predominantly columnar grain structures. Grain refinement is accompanied by an increase in fatigue life and endurance limit.

  3. Influence of friction stir welding parameters on properties of 2024 T3 aluminium alloy joints

    Directory of Open Access Journals (Sweden)

    Eramah Abdsalam M.

    2014-01-01

    Full Text Available The aim of this work is to analyse the process of friction stir welding (FSW of 3mm thick aluminium plates made of high strength aluminium alloy - 2024 T3, as well as to assess the mechanical properties of the produced joints. FSW is a modern procedure which enables joining of similar and dissimilar materials in the solid state, by the combined action of heat and mechanical work. This paper presents an analysis of the experimental results obtained by testing the butt welded joints. Tensile strength of the produced joints is assessed, as well as the distribution of hardness, micro-and macrostructure through the joints (in the base material, nugget, heat affected zone and thermo-mechanically affected zone. Different combinations of the tool rotation speed and the welding speed are used, and the dependence of the properties of the joints on these parameters of welding technology is determined. [Projekat Ministarstva nauke Republike Srbije, br. TR 34018 i br. TR 35006

  4. Identifying Combination of Friction Stir Welding Parameters to Maximize Strength of Lap Joints of AA2014-T6 Aluminum Alloy

    Directory of Open Access Journals (Sweden)

    Rajendrana C.

    2017-01-01

    Full Text Available AA2014 aluminum alloy (Al-Cu alloy has been widely utilized in fabrication of lightweight structures like aircraft structures, demanding high strength to weight ratio and good corrosion resistance. The fusion welding of these alloys will lead to solidification problems such as hot cracking. Friction stir welding is a new solid state welding process, in which the material being welded does not melt and recast. Lot of research works have been carried out by many researchers to optimize process parameters and establish empirical relationships to predict tensile strength of friction stir welded butt joints of aluminum alloys. However, very few investigations have been carried out on friction stir welded lap joints of aluminum alloys. Hence, in this investigation, an attempt has been made to optimize friction stir lap welding (FSLW parameters to attain maximum tensile strength using statistical tools such as design of experiment (DoE, analysis of variance (ANOVA, response graph and contour plots. By this method, it is found that maximum tensile shear fracture load of 12.76 kN can be achieved if a joint is made using tool rotational speed of 900 rpm, welding speed of 110 mm/min, tool shoulder diameter of 12 mm and tool tilt angle of 1.5°.

  5. High-quality MOVPE butt-joint integration of InP/AlGaInAs/InGaAsP-based all-active optical components

    DEFF Research Database (Denmark)

    Kulkova, Irina; Kadkhodazadeh, Shima; Kuznetsova, Nadezda

    2014-01-01

    In this paper, we demonstrate the applicability of MOVPE butt-joint regrowth for integration of all-active InP/AlGaAs/InGaAsP optical components and the realization of high-functionality compact photonic devices. Planar high-quality integration of semiconductor optical amplifiers of various epi......-structures with a multi-quantum well electro-absorption modulator has been successfully performed and their optical and crystalline quality was experimentally investigated. The regrown multi-quantum well material exhibits a slight bandgap blue-shift of less than 20 meV, when moving away from the regrowth interface...

  6. Mechanical Characteristics of Welded Joints of Aluminum Alloy 6061 T6 Formed by Arc and Friction Stir Welding

    Science.gov (United States)

    Astarita, A.; Squillace, A.; Nele, L.

    2016-01-01

    Butt welds formed by arc welding in inert gas with nonconsumable electrode (tungsten inert gas (TIG) welding) and by friction stir welding (FSW) from aluminum alloy AA6061 T6 are studied. Comparative analysis of the structures and mechanical properties of the welded joints is performed using the results of optical and electron microscopy, tensile tests, tests for residual bending ductility, and measurements of microhardness. The changes in the microstructure in different zones and the degrees of degradation of the mechanical properties after the welding are determined. It is shown that the size of the tool for the friction stir welding affects the properties of the welds. Quantitative results showing the relation between the microscopic behavior of the alloy and the welding-induced changes in the microstructure are obtained. Friction stir welding is shown to provide higher properties of the welds.

  7. 搅拌摩擦对接焊6061铝合金的高周疲劳行为%High-cycle fatigue behavior of friction stir butt welded 6061 aluminium alloy

    Institute of Scientific and Technical Information of China (English)

    Hrishikesh DAS; Debayan CHAKRABORTY; Tapan KUMAR PAL

    2014-01-01

    对6061铝合金进行搅拌摩擦对接焊,其焊接工艺参数为:旋转速度600、800、1000、1200 r/min,前进速度80、100 mm/min,探针插入深度1.85 mm。基于搅拌摩擦焊参数计算得到的能量输入结果表明,在输入能量为196~405 kJ的情况下,接头在297~354 kJ的输入能量范围内有最大的抗拉强度。在不同的应力比(R=0.5,0.3,0.1,-0.3,-0.5)下,将高强度、低强度2种焊接头进行疲劳测试。结果表明,对于这2种焊接头,显微组织特征明显影响其疲劳性能,比如搅拌区、热力影响区(TMAZ)和热影响区。从接头的显微组织、裂纹扩展路径和断裂表面观察等方面对其疲劳强度进行讨论。%Friction stir welding (FSW) of 6061 aluminium alloy butt joint was carried out at each rotation speed of 600, 800, 1000, 1200 r/min for two different travel speeds, 80 and 100 mm/min, at a constant probe depth of 1.85 mm. The calculated energy input based on the FSW parameters studied shows that the ultimate tensile strength (UTS) of the butt joint is obtained within a certain range of energy input of 297 kJ to 354 kJ out of total range of energy input studied from 196 kJ to 405 kJ. The fatigue behaviors of high-strength and low-strength joints performed at different stress ratios, i.e., 0.5, 0.3, 0.1, -0.3, -0.5, indicate that the fatigue behaviors of both the welds are sensitive to the microstructural features, such as stir zone (SZ), thermo mechanically affected zone (TMAZ) and heat affected zone (HAZ). The observed fatigue strengths were discussed in terms of the microstructure, crack path behavior and fracture surface.

  8. Corrosion behavior of friction stir welded AZ31B Mg alloy - Al6063 alloy joint

    Directory of Open Access Journals (Sweden)

    B. Ratna Sunil

    2016-12-01

    Full Text Available In the present work, AZ31B Mg alloy and Al6063 alloy-rolled sheets were successfully joined by friction stir welding. Microstructural studies revealed a sound joint with good mechanical mixing of both the alloys at the nugget zone. Corrosion performance of the joint was assessed by immersing in 3.5% NaCl solution for different intervals of time and the corrosion rate was calculated. The joint has undergone severe corrosion attack compared with both the base materials (AZ31B and Al6063 alloys. The predominant corrosion mechanism behind the high corrosion rate of the joint was found to be high galvanic corrosion. From the results, it can be suggested that the severe corrosion of dissimilar Mg–Al joints must be considered as a valid input while designing structures intended to work in corroding environment.

  9. Brazing development and interfacial metallurgy study of tungsten and copper joints with eutectic gold copper brazing alloy

    Energy Technology Data Exchange (ETDEWEB)

    Easton, David, E-mail: david.easton@strath.ac.uk [University of Strathclyde, Department of Mechanical Engineering, Glasgow G1 1XJ (United Kingdom); Zhang, Yuxuan; Wood, James; Galloway, Alexander; Robbie, Mikael Olsson [University of Strathclyde, Department of Mechanical Engineering, Glasgow G1 1XJ (United Kingdom); Hardie, Christopher [Culham Centre for Fusion Energy CCFE, Culham Science Centre, Oxfordshire OX14 3DB (United Kingdom)

    2015-10-15

    Highlights: • A eutectic gold–copper brazing alloy has been successfully used to produce a highly wetted brazed joint between tungsten and copper. • Relevant materials for fusion applications. • Mechanical testing of W–AuCu–Cu soon to be performed. - Abstract: Current proposals for the divertor component of a thermonuclear fusion reactor include tungsten and copper as potentially suitable materials. This paper presents the procedures developed for the successful brazing of tungsten to oxygen free high conductivity (OFHC) copper using a fusion appropriate gold based brazing alloy, Orobraze 890 (Au80Cu20). The objectives were to develop preparation techniques and brazing procedures in order to produce a repeatable, defect free butt joint for tungsten to copper. Multiple brazing methods were utilised and brazing parameters altered to achieve the best joint possible. Successful and unsuccessful brazed specimens were sectioned and analysed using optical and scanning electron microscopy, EDX analysis and ultrasonic evaluation. It has been determined that brazing with Au80Cu20 has the potential to be a suitable joining method for a tungsten to copper joint.

  10. Prediction of the Vickers Microhardness and Ultimate Tensile Strength of AA5754 H111 Friction Stir Welding Butt Joints Using Artificial Neural Network

    Directory of Open Access Journals (Sweden)

    Luigi Alberto Ciro De Filippis

    2016-11-01

    Full Text Available A simulation model was developed for the monitoring, controlling and optimization of the Friction Stir Welding (FSW process. This approach, using the FSW technique, allows identifying the correlation between the process parameters (input variable and the mechanical properties (output responses of the welded AA5754 H111 aluminum plates. The optimization of technological parameters is a basic requirement for increasing the seam quality, since it promotes a stable and defect-free process. Both the tool rotation and the travel speed, the position of the samples extracted from the weld bead and the thermal data, detected with thermographic techniques for on-line control of the joints, were varied to build the experimental plans. The quality of joints was evaluated through destructive and non-destructive tests (visual tests, macro graphic analysis, tensile tests, indentation Vickers hardness tests and t thermographic controls. The simulation model was based on the adoption of the Artificial Neural Networks (ANNs characterized by back-propagation learning algorithm with different types of architecture, which were able to predict with good reliability the FSW process parameters for the welding of the AA5754 H111 aluminum plates in Butt-Joint configuration.

  11. Integrated FEM-DBEM simulation of crack propagation in AA2024-T3 FSW butt joints considering manufacturing effects

    DEFF Research Database (Denmark)

    Sonne, Mads Rostgaard; Carlone, P.; Citarella, R.

    2015-01-01

    of the welding process of precipitation hardenable AA2024-T3 aluminum alloy is employed to infer the process induced residual stress field. The reliability of the FEM simulations with respect to the induced residual stresses is assessed comparing numerical outcomes with experimental data obtained by means...

  12. A Combined Experimental/Computational Analysis of the Butt-Friction-Stir-Welded AA2139-T8 Joints

    Science.gov (United States)

    Grujicic, M.; Snipes, J. S.; Ramaswami, S.; Yen, C.-F.

    2016-07-01

    Combined experimental and computational investigations are carried out of the mechanical properties of materials residing in different weld zones of friction stir-welded (FSW) joints of thick plates of AA2139-T8. The experimental portion of the work comprised (a) identification of the weld zones within the FSW joints, through the use of optical-microscopy characterization of a transverse section; (b) validation of the weld zones identified in (a) via the generation of a micro-hardness field over the same transverse section; (c) extracting and subsequently testing miniature tensile specimens from different weld zones; and (d) extracting and testing a larger-size tensile specimen spanning transversely the FSW weld. The computational portion of the work comprised (i) validation of the mechanical properties, as determined experimentally using the miniature tensile specimens, of the material residing within different zones of the FSW joint; and (ii) clarification of the benefits yielded by the knowledge of the local material properties within the FSW joint. These benefits arise from the fact that (a) joint mechanical properties are generally inferior to those of the base metal; (b) the width of the weld in thick metallic-armor is often comparable to the armor thickness, and therefore may represent a significant portion of the armor exposed-surface area; and (c) modeling of the weld-material structural response under loading requires the availability of high-fidelity/validated material constitutive models, and the development of such models requires knowledge of the local weld-material mechanical properties.

  13. Laser-based welding of 17-4 PH martensitic stainless steel in a tubular butt joint configuration with a built-in backing bar

    Science.gov (United States)

    Ma, Junjie; Atabaki, Mehdi Mazar; Liu, Wei; Pillai, Raju; Kumar, Biju; Vasudevan, Unnikrishnan; Kovacevic, Radovan

    2016-08-01

    Laser-based welding of thick 17-4 precipitation hardening (PH) martensitic stainless steel (SS) plates in a tubular butt joint configuration with a built-in backing bar is very challenging because the porosity and cracks are easily generated in the welds. The backing bar blocked the keyhole opening at the bottom surface through which the entrapped gas could escape, and the keyhole was unstable and collapsed overtime in a deep partially penetrated welding conditions resulting in the formation of pores easily. Moreover, the fast cooling rate prompted the ferrite transform to austenite which induced cracking. Two-pass welding procedure was developed to join 17-4 PH martensitic SS. The laser welding assisted by a filler wire, as the first pass, was used to weld the groove shoulder. The added filler wire could absorb a part of the laser beam energy; resulting in the decreased weld depth-to-width ratio and relieved intensive restraint at the weld root. A hybrid laser-arc welding or a gas metal arc welding (GMAW) was used to fill the groove as the second pass. Nitrogen was introduced to stabilize the keyhole and mitigate the porosity. Preheating was used to decrease the cooling rate and mitigate the cracking during laser-based welding of 17-4 PH martensitic SS plates.

  14. Analisa Pengaruh Variasi Sudut Bevel Akibat Kombinasi Pengelasan Fcaw dan SMAW terhadap Kekuatan Impact Butt Joint pada Spesimen Pipa Api 5l Grade X42

    Directory of Open Access Journals (Sweden)

    Rizkiyah Ramadani

    2017-01-01

    Full Text Available Kekuatan sambungan las pada suatu konstruksi perlu diperhatikan dengan baik dan pengujian pun perlu dilakukan untuk mengetahui ketahanan bahan terhadap suatu beban. Dalam penelitian tugas akhir ini bertujuan untuk mengetahui pengaruh sudut bevel dan kondisi optimal akibat  kombinasi pengelasan FCAW dan SMAW terhadap kekuatan impact butt joint pada material pipa API 5L grade X42. Variasi sudut bevel yang digunakan adalah 60o, 40o, dan 0o. Pengujian impact merupakan suatu upaya untuk mensimulasikan kondisi operasi material yang sering ditemui dalam perlengkapan transportasi atau konstruksi dimana beban tidak selamanya terjadi secara perlahan-lahan melainkan datang secara tiba-tiba, khususnya dalam konstruksi bangunan lepas pantai dimana beban secara tiba – tiba sangat memungkinkan untuk terjadi. Dari hasil penelitian yang dilakukan didapatkan bahwa  nilai kekuatan impact pada sudut bevel 60o di bagian weld adalah sebesar 2.01 J/mm2 dan bagian HAZ sebesar 2.08  J/mm2. Sudut bevel 40o memiliki nilai pada bagian weld sebesar 2.10 J/mm2 dan bagian HAZ sebesar 2.13  J/mm2. Namun memiliki pengaruh yang jauh berbeda dengan sudut bevel 0o yaitu memiliki nilai impact sebesar 1.72 J/mm2 untuk bagian weld dan 1.13 J/mm2 untuk bagian HAZ . Kondisi optimal pengaruh sudut bevel terhadap kekutan impact adalah sudut 40o . Hal ini dikarenakan persentase ferrite metalografi struktur mikronya lebih banyak dibandingkan dengan sudut bevel 60o dan 0o dan juga memiliki nilai kekerasan yang rendah sehingga bersifat ulet menyebabkan nilai impact-nya lebih unggul. Selain itu efisensi dalam segi penghematan waktu kerja, perkerja maupun biaya produksi lebih baik.

  15. Microstructure of AA 2024 fixed joints formed by friction stir welding

    Science.gov (United States)

    Eliseev, A. A.; Kalashnikova, T. A.; Tarasov, S. Yu.; Rubtsov, V. E.; Fortuna, S. V.; Kolubaev, E. A.

    2015-10-01

    Friction stir welded butt joints on 2024T3 alloy have been obtained using different process parameters. The microstructures of all the weld joint zones have been examined and such structural parameters as grain size, particle size and volume content of particles have been determined in order to find correlations with the microhardness of the corresponding zones of the weld.

  16. The Research on Efficient Butt joint about Sunshine sports and Perpetual sports in Campus%试论高校阳光体育与终身体育的有效对接

    Institute of Scientific and Technical Information of China (English)

    张辉

    2013-01-01

      我国推行的阳光体育运动和终身体育教育理念在本质上是互融的,但二者在对接的过程中也出现了各种问题。影响它们有效对接的因素包括:(1)教师因素;(2)学生因素;(3)经费支撑因素;(4)监督因素。要确保我国阳光体育和终身体育的有效对接可以从以下4个个方面抓起:(1)调动体育教师和学生的积极性;(2)扩展阳光体育的活动内容;(3)稳定经费投入,拓宽经费来源渠道;(4)建立系统的监督检查机制。%Sunshine sports and perpetual sports are mutually soluble though there are some questions between them. The influencing factors which hinder theirs butt joint are as follows:1) the factor of teachers; 2) the factor of students; 3) the factor of supervisor. If we plan to achieve the sunshine sports and perpetual sports to butt joint efficiently, we could do from follow points:1) to redeploy the enthusiasm of teachers and students; 2) to amplify the content of the sunshine sports; 3) to build systemic supervision system. Only do like this, we could realize the efficient butt joint between the sunshine sports and perpetual sports.

  17. Microscopy and strength of borosilicate glass-to-Kovar alloy joints

    Energy Technology Data Exchange (ETDEWEB)

    Chanmuang, C. [Department of Physics, Faculty of Science, Chiang Mai University, Chiang Mai 50200 (Thailand)], E-mail: chutimunta@hotmail.com; Naksata, M. [Department of Physics, Faculty of Science, Chiang Mai University, Chiang Mai 50200 (Thailand); Chairuangsri, T. [Department of Industrial Chemistry, Faculty of Science, Chiang Mai University, Chiang Mai 50200 (Thailand); Jain, H.; Lyman, C.E. [Department of Materials Science and Engineering, Lehigh University, Bethlehem, PA 18015-3195 (United States)

    2008-02-15

    The microstructural basis of the strength of borosilicate glass-to-Kovar alloy joints has been investigated where the alloy was preoxidised at 750 deg. C for 10 min in air. X-ray diffraction revealed that the oxide scale consisted of hematite and magnetite. Glass was bonded to the alloy by melting at 1000 deg. C for 15 min under two conditions: (a) ambient atmosphere and (b) vacuum (360 mbar). Scanning and transmission electron microscopy revealed an iron oxide interlayer in the joint bonded under normal atmosphere. Dendritic fayalite nucleated on the iron oxide interlayer and grew into the glass. In the joint made under vacuum, neither the interlayer nor the fayalite phase was observed. In both cases, Co and Ni in the alloy were not involved in the chemical bonding. The joint formed under vacuum had a higher bonding strength of 4.3 MPa, compared to 3.6 MPa for the joint bonded under ambient atmosphere.

  18. Properties of welded joints in laser welding of aeronautic aluminum-lithium alloys

    Science.gov (United States)

    Malikov, A. G.; Orishich, A. M.

    2017-01-01

    The work presents the experimental investigation of the laser welding of the aluminum-lithium alloys (system Al-Mg-Li) and aluminum alloy (system Al-Cu-Li) doped with Sc. The influence of the nano-structuring of the surface layer welded joint by the cold plastic deformation method on the strength properties of the welded joint is determined. It is founded that, regarding the deformation degree over the thickness, the varying value of the welded joint strength is different for these aluminum alloys.

  19. Research on Stress Intensity Factors for Weld Root Crack of T-butt Joints%T形焊接接头根部裂纹应力强度因子研究

    Institute of Scientific and Technical Information of China (English)

    宋占勋; 方少轩; 谢基龙

    2013-01-01

    Stress intensity factors (SIFs) for weld root crack of T-butt joints are researched. Semi-ellipse crack models for weld root of T-butt joints are built with finite model. Geometric parameters and boundary conditions are established according to finite model. Singular element method is used to simulate stress singularity of crack tip with finite element calculation. Element size of crack tip is obtained by convergence experiment. Calculation results show that, SIFs of crack tip have regularity for different initial crack size under same load, and the importance of different geometric parameters affect SIF is different. Therefore, some geometric parameters must be focused on fatigue research for weld root of T-butt joint. The simulation results are fitted by multiple linear regression method. These results could provide a valuable reference for further research of crack propagation and fatigue life prediction.%建立T形焊接接头根部裂纹的半椭圆裂纹模型,定义裂纹模型的构形参数以及边界条件,分析裂纹尖端的应力强度因子.采用奇异单元法,通过有限元计算,模拟裂纹尖端的应力奇异性.并通过收敛性检验确定裂纹尖端的单元尺寸.在此基础上,计算裂纹尖端量纲一应力强度因子,并分析其受几何参数影响的变化规律.计算结果表明,对于给定的载荷条件下,不同初始裂纹尺寸时,裂纹尖端的应力强度因子存在一定的规律性,且不同几何参数对应力强度因子的影响程度存在一定差异,因此,对焊接结构疲劳强度研究时需要有一定的侧重点.采用多重线性回归方法拟合仿真计算结果,这些结果为进一步研究T形焊接接头根部裂纹扩展和疲劳寿命预测提供参考.

  20. Moiré method analysis for tensile strain field of 2024 aluminum alloy welded joint

    Institute of Scientific and Technical Information of China (English)

    徐文立; 魏艳红; 刘雪松; 方洪渊; 赵敏; 田锡唐

    2003-01-01

    Using experimental mechanics method of moiré analysis, strain field distributions of 2024 aluminum alloy welded joints under different conditions were investigated. The results show that moiré stripes of welded joint without trailing peening just before fracture are not only few and scattered but also uneven, and the stress mainly concentrates on the poor position-welded toes during the tensioning process with the relatively poor mechanical properties of welded joints; When the method of welding with trailing peening is adopted, moiré stripes of welded joint just before fracture are relatively thick and even due to the strengthening welded toes during the welding process, and fracture position transfers from the welded toes to weld, at the same time the mechanical properties of welded joints are improved greatly than conventional welding which can show that the technology of trailing peening is effective to strengthen welded joints of aluminum alloy with high strength.

  1. Tensile Fracture Location Characterizations of Friction Stir Welded Joints of Different Aluminum Alloys

    Institute of Scientific and Technical Information of China (English)

    Huijie LIU; Hidetoshi FUJII; Masakatsu MAEDA; Kiyoshi NOGI

    2004-01-01

    The tensile fracture location characterizations of the friction stir welded joints of the AA1050-H24 and AA6061-T6Al alloys were evaluated in this study. The experimental results show that the fracture locations of the joints are different for the different Al alloys, and they are affected by the FSW parameters. When the joints are free of welding defects, the AA1050-H24 joints are fractured in the HAZ and TMAZ on the AS and the fracture parts undergo a large amount of plastic deformation, while the AA6061-T6 joints are fractured in the HAZ on the RS and the fracture surfaces are inclined a certain degree to the bottom surfaces of the joints. When some welding defects exist in the joints, the AA1050-H24 joints are fractured on the RS or AS, the AA6061-T6 joints are fractured on the RS, and all the fracture locations are near to the weld center. The fracture locations of the joints are dependent on the internal structures of the joints and can be explained by the microhardness profiles and defect morphologies of the joints.

  2. Investigation of the Microstructure of Joints of Aluminum Alloys Produced by Friction Stir Welding

    Science.gov (United States)

    Kolubaev, E. A.

    2015-02-01

    Special features of the microstructure of joints of aluminum-magnesium and aluminum-copper alloys produced by friction stir welding are analyzed. It is demonstrated that a layered structure with ultradisperse grains is produced by friction stir welding at the center of the weld joint. An analogy is drawn between the microstructures of joints produced by friction stir welding and surface layer produced by sliding friction.

  3. Friction stir welding process of 6061-T4 aluminum alloy T-joints%6061-T4铝合金T型接头搅拌摩擦焊工艺

    Institute of Scientific and Technical Information of China (English)

    侯晓鹏; 杨新岐; 崔雷; 周光

    2013-01-01

    采用搅拌摩擦焊方法成功获得3种不同组合形式(搭接/对搭接/对接)的6061-T4铝合金T型接头。对接头的焊接缺陷、微观组织、硬度分布及抗拉强度分别进行观察和测试。结果表明:在前进侧圆角过渡区或筋板焊核区,3种接头均容易出现隧道缺陷;弱结合缺陷由于塑性变形偏离原始连接界面而向筋板或者壁板前进侧偏移;与常规搅拌摩擦焊对接搭接接头不同,T型接头沿筋板方向出现热机影响区和两个圆角过渡区;软化区域和弱结合是导致沿壁板拉伸强度降低的主要原因,而弱结合和隧道缺陷是引起这3种T型接头沿筋板方向断裂的重要原因。%Three combination modes (T-lap/T-butt-lap/T-butt) of AA6061-T4 aluminum alloy T-joints were successfully jointed by friction stir welding. Welding defects, microstructure, hardness profiles and tensile strength of the obtained T-joints were observed and measured, respectively. The results show that tunnel defects are easily formed in the fillet zone of the advancing side or in stringer nugget zone for all the three modes of T-joints. Defects of kissing bond are extruded downward to the stringer or sideward from the original joining surfaces to the advancing side of the skin under severe plastic deformation. T-joints exhibit the thermo-mechanical affected zone and two fillet zones in the stringer, which are different from the conventional butt and lap joints of friction stir welding. Softening zones and kissing bond are the main reasons to reduce the tensile strength of T-joints along skin direction, and kissing bond and tunnel defects are the main reasons for the fractures of T-joints along stringer direction.

  4. Microstructures and properties of welded joint of TiNi shape memory alloy and stainless steel

    Institute of Scientific and Technical Information of China (English)

    邱小明; 孙大谦; 李明高; 刘卫红

    2004-01-01

    The fracture characteristics of the joint were analyzed by means of scanning electron microscope(SEM).Microstructures of the joint were examined by means of optical microscope, SEM and an image analyzer. The results show that the tensile strength of the inhomogeneous joint of TiNi shape memory alloy and stainless steel is lower than that of the homogeneous joint and a plastic field appears in the heat affected zone on the side of TiNi shape memory alloy. Because TiNi shape memory alloy and stainless steel melted, a brittle as-cast structure was formed in the weld. The tensile strength and the shape memory effect of the inhomogeneous joint are strongly influenced by the changes of composition and structure of the joint. Measures should be taken to reduce the base metal melting and prevent the weld metal from the invasion by O for improving the properties of the TiNi shape memory alloy and stainless steel inhomogeneous joint.

  5. Structure and Properties of Thick-Walled Joints of Alloy 1570s Prepared by Friction Stir Welding

    Science.gov (United States)

    Velichko, O. V.; Ivanov, S. Yu.; Karkhin, V. A.; Lopota, V. A.; Makhin, I. D.

    2016-09-01

    The microstructure and mechanical properties of thick-walled joints of Al - Mg - Sc alloy 1570S, prepared by friction stir welding are studied. Joint microstructural and mechanical inhomogeneity are revealed.

  6. Non-destructive Residual Stress Analysis Around The Weld-Joint of Fuel Cladding Materials of ZrNbMoGe Alloys

    Directory of Open Access Journals (Sweden)

    Parikin

    2003-08-01

    Full Text Available The residual stress measurements around weld-joint of ZrNbMoGe alloy have been carried out by using X-ray diffraction technique in PTBIN-BATAN. The research was performed to investigate the structure of a cladding material with high temperature corrosion resistance and good weldability. The equivalent composition of the specimens (in %wt. was 97.5%Zr1%Nb1%Mo½%Ge. Welding was carried out by using TIG (tungsten inert gas technique that completed butt-joint with a current 20 amperes. Three region tests were taken in specimen while diffraction scanning, While diffraction scanning, tests were performed on three regions, i.e., the weldcore, the heat-affected zone (HAZ and the base metal. The reference region was determined at the base metal to be compared with other regions of the specimen, in obtaining refinement structure parameters. Base metal, HAZ and weldcore were diffracted by X-ray, and lattice strain changes were calculated by using Rietveld analysis program. The results show that while the quantity of minor phases tend to increase in the direction from the base metal to the HAZ and to the weldcore, the quantity of the ZrGe phase in the HAZ is less than the quantity of the ZrMo2 phase due to tGe element evaporation. The residual stress behavior in the material shows that minor phases, i.e., Zr3Ge and ZrMo2, are more dominant than the Zr matrix. The Zr3Ge and ZrMo2 experienced sharp straining, while the Zr phase was weak-lined from HAZ to weldcore. The hydrostatic residual stress ( in around weld-joint of ZrNbMoGe alloy is compressive stress which has minimum value at about -2.73 GPa in weldcore region

  7. Titanium alloys in total joint replacement--a materials science perspective.

    Science.gov (United States)

    Long, M; Rack, H J

    1998-09-01

    Increased use of titanium alloys as biomaterials is occurring due to their lower modulus, superior biocompatibility and enhanced corrosion resistance when compared to more conventional stainless steels and cobalt-based alloys. These attractive properties were a driving force for the early introduction of alpha (cpTi) and alpha + beta (Ti-6A1-4V) alloys as well as for the more recent development of new Ti-alloy compositions and orthopaedic metastable beta titanium alloys. The later possess enhanced biocompatibility, reduced elastic modulus, and superior strain-controlled and notch fatigue resistance. However, the poor shear strength and wear resistance of titanium alloys have nevertheless limited their biomedical use. Although the wear resistance of beta-Ti alloys has shown some improvement when compared to alpha + beta alloys, the ultimate utility of orthopaedic titanium alloys as wear components will require a more complete fundamental understanding of the wear mechanisms involved. This review examines current information on the physical and mechanical characteristics of titanium alloys used in artifical joint replacement prostheses, with a special focus on those issues associated with the long-term prosthetic requirements, e.g., fatigue and wear.

  8. Evaluación del comportamiento a fatiga de una unión soldada a tope de acero AISI 1015//Evaluation of the fatigue behaviour of a butt welded joint of AISI 1015 steel

    Directory of Open Access Journals (Sweden)

    Pavel Michel Almaguer‐Zaldivar

    2015-01-01

    Full Text Available Las uniones soldadas son un componente importante de una estructura, por lo que siempre es necesario conocer la respuesta de las mismas sometidas a cargas cíclicas. El objetivo de este trabajo es obtener la curva S-N de una unión soldada a tope de acero AISI 1015 y electrodo E6013 como material de aporte. Los ensayos a fatiga se realizaron de acuerdo a la norma ASTM en una máquina universal MTS810. Se utilizaron probetas de sección rectangular. El ciclo de carga fueasimétrico a tracción, con un coeficiente de asimetría de 0,1. Se obtuvo que la unión estudiada tiene un límite de resistencia a la fatiga de 178 MPa, a un punto de corte de 2 039 093 ciclos.Palabras claves: unión soldada, fatiga, curva S-N, AISI 1015, electrodo E6013._______________________________________________________________________________AbstractWelded joints are an important component in structures, by this reason is necessary to know the behaviour of these elements under cyclic loads. The objective of this work is to obtain the S-N curve of the butt welded joint of AISI 1015 steel and electrode E6013 as the contribution material. Fatiguetest was realized within the ASTM standard in the MTS810 testing machine. Rectangular cross section specimens was used. Cyclic loads was asymmetric tensile and the asymmetry ratio used was 0,1. In this study was obtained the fatigue limit equal to 178 MPa, at the cut point of 2 039 093 cycles.Key words: welded joint, fatigue, S-N curve, AISI 1015 steel, electrode E6013.

  9. Tensile properties and mechanical heterogeneity of friction stir welded joints of 2014 aluminum alloy

    Institute of Scientific and Technical Information of China (English)

    ZHAO Yan-hua; LIN San-bao; WU Lin; QU Fu-xing

    2005-01-01

    2014 Al alloy of 8mm in thickness was successfully welded by friction stir welding method. The experimental results show that the tensile properties of the joints are significantly affected by the welding parameters. When the weld pitch is 0.25mm/r corresponding to the rotation speed of 400r/min and the welding speed of 100mm/min, the maximum ultimate strength of the joints is 78% that of the base material. For a certain weld joint, different parts possess different mechanical properties. In the three parts of the joint, the upper part is strongest and the middle part is poorest in mechanical properties. The mechanical properties and fracture locations of the joints are dependent on the microstructure variation and micro-hardness distributions of the joints, which attributes to the different thermo-mechanical actions on the different parts of the joints.

  10. FEM Analysis of Stress Concentration Coefficient of SMA490 BW Steel Welded Butt Joint for Bogie%转向架用SMA490 BW钢对接接头应力集中系数有限元分析

    Institute of Scientific and Technical Information of China (English)

    何柏林; 魏康

    2015-01-01

    Objective To analyze the stress concentration coefficient of SMA490BW steel butt joint for bogie, which has an im-portant significance for improving VHCF properties of bogie welded structure and ensuring the safe, reliable operation of high-speed train. Methods Finite element model of very high cycle fatigue sample of SMA490BW steel butt joint for bogie was built. The in-fluences of joint geometric parameters ( weld edge transition arc radius r,weld toe inclination angleθ) on stress concentration coeffi-cient Kt of weld toe were studied based on the finite element software ABAQUS, and the relationship between the stress concentra-tion coefficient and the geometric parameters was analyzed and established based on regression analysis of Origin software. Results When the weld edge transition arc radius r was 0. 2 mm, the stress concentration coefficient Kt was 1. 391, 1. 747, 1. 976, 2. 263, 2. 425, 2. 525 respectively at weld toe inclination angle θ of 10°, 20°, 30°, 40°, 50°, 60°;when the weld toe inclination angleθwas 30°, the stress concentration coefficient Kt was 1. 976, 1. 763, 1. 535, 1. 419, 1. 345, 1. 306, 1. 257, 1. 201 respectively at weld edge transition arc radius r of 0. 2, 0. 5, 1, 1. 5, 2, 2. 5, 3, 4 mm. Conclusion Stress concentration at weld toe of butt welded joint was relatively large, and weld edge transition arc radius r and weld toe inclination angle θ played important roles in stress concentration coefficient Kt . For the same weld edge transition arc radius r, the stress concentration coefficient Kt at weld toe increased with increasing inclination angle θ. While in the case of the same weld toe inclination angle θ, the stress concentration coefficient Kt at weld toe decreased with increasing transition arc radius r. The stress concentration coefficient equation has a gui-ding significance to the improvement of stress concentration at weld toe and the design of ultrasonic fatigue sample of butt joint for bogie.%

  11. The interfacial structure of plated copper alloy resistance spot welded joint

    Science.gov (United States)

    Wu, Jingwei; Zhai, Guofu; Chen, Qing; Wang, Jianqi; Ren, Gang

    2008-09-01

    Plated copper alloys are widely used in electron industry. The plating lay caused the farther decreasing of the welding property of copper alloys, whose intrinsic weldability was poor. In this paper, the bronze and brass specimens with nickel-tin double plating layer were joined by resistance spot welding method. The microstructure and peel strength of the joints were investigated. The experiment results show that a sandwich-like structure was obtained in the faying surface after welding, and the nickel plating layer thickness had severe effect on the reliability of the joints.

  12. The interfacial structure of plated copper alloy resistance spot welded joint

    Energy Technology Data Exchange (ETDEWEB)

    Wu Jingwei [Xiamen Hongfa Electroacoustic Co., Ltd, 361021 Xiamen (China); Harbin Institute of Technology, 150001 Harbin (China)], E-mail: jingweiwu.hit@gmail.com; Zhai Guofu [Harbin Institute of Technology, 150001 Harbin (China); Chen Qing; Wang Jianqi; Ren Gang [Xiamen Hongfa Electroacoustic Co., Ltd, 361021 Xiamen (China)

    2008-09-15

    Plated copper alloys are widely used in electron industry. The plating lay caused the farther decreasing of the welding property of copper alloys, whose intrinsic weldability was poor. In this paper, the bronze and brass specimens with nickel-tin double plating layer were joined by resistance spot welding method. The microstructure and peel strength of the joints were investigated. The experiment results show that a sandwich-like structure was obtained in the faying surface after welding, and the nickel plating layer thickness had severe effect on the reliability of the joints.

  13. 压力容器对接焊接接头衍射时差法超声检测工艺要点%Key Points of the TOFD Procedure for Butt Welded Joints of Pressure Vessel

    Institute of Scientific and Technical Information of China (English)

    姚志华

    2015-01-01

    传统的超声检测容易产生缺陷漏检和误判。射线检测步骤繁多,耗时耗材,且需进行严格的辐射防护。相对而言,衍射时差法(TOFD)超声检测具有可靠性高、缺陷定位精度高、检测操作简便快捷、 TOFD图像更有利于缺陷的识别和分析等优点。具体地阐述了对接焊接接头衍射时差法超声检测的工艺要点。%It is possible that some flaws may be undetected and misjudged for traditional ultrasonic testing ( UT) . For radiographic testing ( RT) , the operation is complicated and relatively time-consuming, it also need strict personal protection for radiation hazard compared with UT. In contrast, ultrasonic time of flight diffraction technique (TOFD) has some advantages such as good reliability, high accuracy for flaws location, easy operation, easy identification and interpretation of the TOFD image. This paper describes the key points of the TOFD procedure for butt welded joints to normalize the testing requirements.

  14. Several braze filler metals for joining an oxide-dispersion-strengthened nickel-chromium-aluminum alloy

    Science.gov (United States)

    Gyorgak, C. A.

    1975-01-01

    An evaluation was made of five braze filler metals for joining an aluminum-containing oxide dispersion-strengthened (ODS) alloy, TD-NiCrAl. All five braze filler metals evaluated are considered suitable for joining TD-NiCrAl in terms of wettability and flow. Also, the braze alloys appear to be tolerant of slight variations in brazing procedures since joints prepared by three sources using three of the braze filler metals exhibited similar brazing characteristics and essentially equivalent 1100 C stress-rupture properties in a brazed butt-joint configuration. Recommendations are provided for brazing the aluminum-containing ODS alloys.

  15. EVALUATION OF ULTRASONIC PHASED-ARRAY FOR DETECTION OF PLANAR FLAWS IN HIGH-DENSITY POLYETHYLENE (HDPE) BUTT-FUSION JOINTS

    Energy Technology Data Exchange (ETDEWEB)

    Prowant, Matthew S.; Denslow, Kayte M.; Moran, Traci L.; Jacob, Rick E.; Hartman, Trenton S.; Crawford, Susan L.; Mathews, Royce; Neill, Kevin J.; Cinson, Anthony D.

    2016-09-21

    The desire to use high-density polyethylene (HDPE) piping in buried Class 3 service and cooling water systems in nuclear power plants is primarily motivated by the material’s high resistance to corrosion relative to that of steel and metal alloys. The rules for construction of Class 3 HDPE pressure piping systems were originally published in Code Case N-755 and were recently incorporated into the American Society of Mechanical Engineers Boiler and Pressure Vessel Code (ASME BPVC) Section III as Mandatory Appendix XXVI (2015 Edition). The requirements for HDPE examination are guided by criteria developed for metal pipe and are based on industry-led HDPE research or conservative calculations.

  16. Characteristics of dissimilar laser-brazed joints of isotropic graphite to WC-Co alloy

    Energy Technology Data Exchange (ETDEWEB)

    Nagatsuka, Kimiaki, E-mail: nagatuka@jwri.osaka-u.ac.jp [Graduate School of Engineering, Osaka University, Joining and Welding Research Institute, 11-1, Mihogaoka, Ibaraki, Osaka 567-0047 (Japan); Sechi, Yoshihisa, E-mail: sechi@kagoshima-it.go.jp [Kagoshima Prefectural Institute of Industrial Technology, 1445-1 Oda, Hayato-cho, Kirishima, Kagoshima 899-5105 (Japan); Miyamoto, Yoshinari, E-mail: y_miyamoto@toyotanso.co.jp [Toyo Tanso Co., Ltd., 5-7-12 Takeshima, Nishiyodgawa-ku, Osaka 555-0011 (Japan); Nakata, Kazuhiro, E-mail: nakata@jwri.osaka-u.ac.jp [Joining and Welding Research Institute, Osaka University, 11-1, Mihogaoka, Ibaraki, Osaka 567-0047 (Japan)

    2012-04-25

    Highlights: Black-Right-Pointing-Pointer Ti was required in the filler metal for brazing graphite to WC-Co alloy. Black-Right-Pointing-Pointer The shear strength of the joint increased with Ti content up to 1.7 mass%. Black-Right-Pointing-Pointer Ti concentrated at the interface of graphite/filler metal. Black-Right-Pointing-Pointer TiC was formed at the interface of graphite/filler metal. - Abstract: The effect of Ti serving as an activator in a eutectic Ag-Cu alloy filler metal in dissimilar laser-brazed joints of isotropic graphite and a WC-Co alloy on the joint strength and the interface structure of the joint is investigated in this study. To evaluate the joint characteristics, the Ti content in the filler metal was increased from 0 to 2.8 mass%. The laser brazing was carried out by irradiating a laser beam selectively on the WC-Co alloy plate in Ar atmosphere. The threshold content of Ti required to join isotropic graphite to WC-Co alloy was 0.4 mass%. The shear strength at the brazed joint increased rapidly with increasing Ti content up to 1.7 mass%, and a higher Ti content was found to be likely to saturate the shear strength to a constant value of about 14 MPa. The isotropic graphite blocks also fractured at this content. The concentration of Ti observed at the interface between isotropic graphite and the filler metal indicates the formation of an intermetallic layer of TiC.

  17. Comparison of Residual Stress Distributions of Similar and Dissimilar Thick Butt-Weld Plates

    Science.gov (United States)

    Suzuki, Hiroshi; Katsuyama, Jinya; Morii, Yukio

    Residual stress distributions of 35 mm thick dissimilar metal butt-weld between A533B ferritic steel and Type 304 austenitic stainless steel (304SS) with Ni alloy welds and similar metal butt-weld of 304SS were measured using neutron diffraction. Effects of differences in thermal expansion coefficients (CTEs) and material strengths on the weld residual stress distributions were discussed by comparison of the residual stress distributions between the similar and dissimilar metal butt-welds. Residual stresses in the similar metal butt-weld exhibited typical distributions found in a thick butt-weld and they were distributed symmetrically on either side of the weld line. Meanwhile, asymmetric residual stress distributions were observed near the root of the dissimilar metal butt-weld, which was caused by differences in CTEs and yield strengths among both parent materials and weld metals. Transverse residual stress distribution of the dissimilar metal butt-weld was similar trend to that of the similar metal butt-weld, since effect of difference in CTEs were negligible, while magnitude of the transverse residual stress near the root depended on the yield strengths of each metal. In contrast, the normal and longitudinal residual stresses in the dissimilar metal butt-weld distributed asymmetrically on either side of weld line due to influence of differences in CTEs.

  18. Fatigue Strength Estimation Based on Local Mechanical Properties for Aluminum Alloy FSW Joints

    Directory of Open Access Journals (Sweden)

    Kittima Sillapasa

    2017-02-01

    Full Text Available Overall fatigue strengths and hardness distributions of the aluminum alloy similar and dissimilar friction stir welding (FSW joints were determined. The local fatigue strengths as well as local tensile strengths were also obtained by using small round bar specimens extracted from specific locations, such as the stir zone, heat affected zone, and base metal. It was found from the results that fatigue fracture of the FSW joint plate specimen occurred at the location of the lowest local fatigue strength as well as the lowest hardness, regardless of microstructural evolution. To estimate the fatigue strengths of aluminum alloy FSW joints from the hardness measurements, the relationship between fatigue strength and hardness for aluminum alloys was investigated based on the present experimental results and the available wide range of data from the references. It was found as: σa (R = −1 = 1.68 HV (σa is in MPa and HV has no unit. It was also confirmed that the estimated fatigue strengths were in good agreement with the experimental results for aluminum alloy FSW joints.

  19. Structure of Ti-6Al-4V nanostructured titanium alloy joint obtained by resistance spot welding

    Energy Technology Data Exchange (ETDEWEB)

    Klimenov, V. A., E-mail: klimenov@tpu.ru [Tomsk State University of Architecture and Building, 2 Solyanaya Sq, Tomsk, 634003 (Russian Federation); National Research Tomsk Polytechnic University, 30 Lenin Av., Tomsk, 634050 (Russian Federation); Kurgan, K. A., E-mail: kirill-k2.777@mail.ru [Tomsk State University of Architecture and Building, 2 Solyanaya Sq, Tomsk, 634003 (Russian Federation); Chumaevskii, A. V., E-mail: tch7av@gmail.com [Institute of Strength Physics and Materials Science, Siberian Branch of the Russian Academy of Sciences, 2/4 Akademicheskii pr., Tomsk, 634021 (Russian Federation); Klopotov, A. A., E-mail: klopotovaa@tsuab.ru [Tomsk State University of Architecture and Building, 2 Solyanaya Sq, Tomsk, 634003 (Russian Federation); National Research Tomsk State University, 36 Lenin Ave., Tomsk, 634050 (Russian Federation); Gnyusov, S. F., E-mail: gnusov@rambler.ru [National Research Tomsk Polytechnic University, 30 Lenin Av., Tomsk, 634050 (Russian Federation)

    2016-01-15

    The structure of weld joints of the titanium alloy Ti-6Al-4V in the initial ultrafine-grained state, obtained by resistance spot welding, is studied using the optical and scanning electron microscopy method and the X-ray structure analysis. The carried out studies show the relationship of the metal structure in the weld zone with main joint zones. The structure in the core zone and the heat affected zone is represented by finely dispersed grains of needle-shaped martensite, differently oriented in these zones. The change in the microhardness in the longitudinal section of the weld joint clearly correlates with structural changes during welding.

  20. High-cycle Fatigue Properties of Alloy718 Base Metal and Electron Beam Welded Joint

    Science.gov (United States)

    Ono, Yoshinori; Yuri, Tetsumi; Nagashima, Nobuo; Sumiyoshi, Hideshi; Ogata, Toshio; Nagao, Naoki

    High-cycle fatigue properties of Alloy 718 plate and its electron beam (EB) welded joint were investigated at 293 K and 77 K under uniaxial loading. At 293 K, the high-cycle fatigue strength of the EB welded joint with the post heat treatment exhibited somewhat lower values than that of the base metal. The fatigue strengths of both samples basically increased at 77 K. However, in longer life region, the EB welded joint fractured from a blow hole formed in the welded zone, resulting in almost the same fatigue strength at 107 cycles as that at 293 K.

  1. Dissimilar joint characteristics of SiC and WC-Co alloy by laser brazing

    Science.gov (United States)

    Nagatsuka, K.; Sechi, Y.; Nakata, K.

    2012-08-01

    SiC and WC-Co alloys were joined by laser brazing with an active braze metal. The braze metal based on eutectic Ag-Cu alloy with additional Ti as an active element ranging from 0 to 2.8 mass% was sandwiched by the SiC block and WC-Co alloy plate. The brazing was carried out by selective laser beam irradiation on the WC-Co alloy plate. The content of Ti in the braze metal was required to exceed 0.6 mass% in order to form a brazed joint with a measurable shear strength. The shear strength increased with increasing Ti content up to 2.3 mass%Ti and decreased with a higher content.

  2. Optimization of friction stir welding process to maximize tensile strength of AA6061/ZrB2 in-situ composite butt joints

    Science.gov (United States)

    Dinaharan, I.; Murugan, N.

    2012-02-01

    A variety of ceramic particles is added to aluminum alloys to produce aluminum matrix composites (AMCs). Establishing the joining procedure for AMCs is an essential requirement prior to extending their applications. Friction stir welding (FSW) is an emerging solid state welding which eliminates all the defects associated with fusion welding of AMCs. An attempt has been made to friction stir weld AA6061/ ZrB2 in-situ composite. A four factor, five level central composite rotatable design has been used to minimize the number of experiments. The four factors considered are tool rotational speed, welding speed, axial force and weight percentage of ZrB2. A mathematical model has been developed incorporating the FSW process parameters to predict the ultimate tensile strength (UTS) and FS process is optimized using generalized reduced gradient method (GRG) to maximize the UTS. The effect of process parameters on UTS was analyzed. It was observed that the process parameters independently influence the UTS over the entire range studied in this work.

  3. Fretting corrosion behaviour of ball-and-socket joint on dental implants with different prosthodontic alloys.

    Science.gov (United States)

    Gil, F J; Canedo, R; Padrós, A; Bañeres, M V; Arano, J M

    2003-01-01

    The fretting corrosion of five materials for implant suprastructures (cast-titanium, machined-titanium, gold alloy, silver-palladium alloy and chromium-nickel alloy), was investigated in vitro, the materials being galvanically coupled to a titanium ball-and-socket-joint with tetrafluoroethylene under mechanical load. Various electrochemical parameters (E(corr), i(corr), Evans diagrams, polarization resistance and Tafel slopes) were analyzed. The microstructure of the different dental materials was observed before and after corrosion processes by optical and electron microscopy. It can be observed that the mechanical load produces an important decrease of the corrosion resistance. The cast and machined titanium had the most passive current density at a given potential and chromium-nickel alloy had the most active critical current density values. The high gold content alloys have excellent resistance corrosion, although this decreases when the gold content is lower in the alloy. The palladium alloy had a low critical current density due to the presence of gallium in this composition but a selective dissolution of copper-rich phases was observed through energy dispersive X-ray analysis.

  4. Microstructure and Mechanical Properties of TIG Weld Joint of ZM5 Magnesium Alloy

    Directory of Open Access Journals (Sweden)

    QIN Ren-yao

    2016-06-01

    Full Text Available The ZM5 magnesium alloy plates were welded by TIG welding method. The microstructural characteristics and mechanical properties of ZM5 magnesium alloy joint were studied by optical microscopy, microhardness and tensile testers. The results show that the TIG weld joint of ZM5 magnesium alloy is composed of heat affected zone, partially melted zone and weld metal. The heat affected zone is consisted of primary α-Mg phase and eutectic phase that is composed of eutectic α-Mg and eutectic β-Mg17Al12 phase and mainly precipitated at grain boundaries. In the partially melted zone, the eutectic phase is not only increasingly precipitated at grain boundaries, but also dispersed in grains, and the growth of the β-Mg17Al12 phase is obviously observed. The microstructure in the weld is the typical dendritic morphology. The dendrites are considered as primary α-Mg phase, and the interdendritic regions are α+β eutectic phase. The difference in the microstructure of the heat affected zone, partially melted zone and weld results in their various microhardness values, and leads to the smaller tensile strength and ductility in the ZM5 alloy weld joint than parent metal.

  5. Optimizing friction stir welding parameters to maximize tensile strength of AA2219 aluminum alloy joints

    Science.gov (United States)

    Babu, S.; Elangovan, K.; Balasubramanian, V.; Balasubramanian, M.

    2009-04-01

    AA2219 aluminium alloy (Al-Cu-Mn alloy) has gathered wide acceptance in the fabrication of lightweight structures requiring a high strength-to-weight ratio and good corrosion resistance. In contrast to the fusion welding processes that are routinely used for joining structural aluminium alloys, the friction stir welding (FSW) process is an emerging solid state joining process in which the material that is being welded does not melt and recast. This process uses a non-consumable tool to generate frictional heat in the abutting surfaces. The welding parameters such as tool rotational speed, welding speed, axial force etc., and the tool pin profile play a major role in determining the joint strength. An attempt has been made here to develop a mathematical model to predict the tensile strength of friction stir welded AA2219 aluminium alloy by incorporating FSW process parameters. A central composite design with four factors and five levels has been used to minimize the number of experimental conditions. The response surface method (RSM) has been used to develop the model. The developed mathematical model has been optimized using the Hooke and Jeeves search technique to maximize the tensile strength of the friction stir welded AA2219 aluminium alloy joints.

  6. Optimization of friction stir welding parameters for improved corrosion resistance of AA2219 aluminum alloy joints

    Directory of Open Access Journals (Sweden)

    G. Rambabu

    2015-12-01

    Full Text Available The aluminium alloy AA2219 (Al–Cu–Mg alloy is widely used in the fabrication of lightweight structures with high strength-to-weight ratio and good corrosion resistance. Welding is main fabrication method of AA2219 alloy for manufacturing various engineering components. Friction stir welding (FSW is a recently developed solid state welding process to overcome the problems encountered in fusion welding. This process uses a non-consumable tool to generate frictional heat on the abutting surfaces. The welding parameters, such as tool pin profile, rotational speed, welding speed and axial force, play major role in determining the microstructure and corrosion resistance of welded joint. The main objective of this work is to develop a mathematical model to predict the corrosion resistance of friction stir welded AA2219 aluminium alloy by incorporating FSW process parameters. In this work a central composite design with four factors and five levels has been used to minimize the experimental conditions. Dynamic polarization testing was carried out to determine critical pitting potential in millivolt, which is a criteria for measuring corrosion resistance and the data was used in model. Further the response surface method (RSM was used to develop the model. The developed mathematical model was optimized using the simulated annealing algorithm optimizing technique to maximize the corrosion resistance of the friction stir welded AA2219 aluminium alloy joints.

  7. Multi-Response Optimization of Friction-Stir-Welded AA1100 Aluminum Alloy Joints

    Science.gov (United States)

    Rajakumar, S.; Balasubramanian, V.

    2012-06-01

    AA1100 aluminum alloy has gathered wide acceptance in the fabrication of light weight structures. Friction stir welding process (FSW) is an emerging solid state joining process in which the material that is being welded does not melt and recast. The process and tool parameters of FSW play a major role in deciding the joint characteristics. In this research, the relationships between the FSW parameters (rotational speed, welding speed, axial force, shoulder diameter, pin diameter, and tool hardness) and the responses (tensile strength, hardness, and corrosion rate) were established. The optimal welding conditions to maximize the tensile strength and minimize the corrosion rate were identified for AA1100 aluminum alloy and reported here.

  8. HOT SPOT STRESS ANALYSIS OF DIFFERENT GIRTH BUTT WELD DETAILS OF CAST STEEL JOINT%不同焊接构造的铸钢节点环形对接焊缝的热点应力分析

    Institute of Scientific and Technical Information of China (English)

    韩庆华; 郭琪; 林允昶; 邢颖

    2014-01-01

    铸钢节点与主体构件的环形对接焊缝处存在材料差异、几何差异和焊接残余应力,因此环形对接焊缝是铸钢节点疲劳破坏的重要研究对象。目前,国内对铸钢节点焊缝疲劳问题的研究比较缺乏,传统名义应力方法并不适用于铸钢节点。采用热点应力方法对铸钢节点环形对接焊缝的疲劳问题进行探究,比较4种热点应力外推方法的计算结果。为减小铸钢节点与主体构件不等壁厚对接焊缝产生的应力集中对疲劳性能的影响,分析对比了3种不同的焊接构造,并分别研究在壁厚t、径厚比d/t、壁厚比T/t三种参数影响下的热点应力变化规律。%The girth butt weld attaching to the cast steel joint and the hot-rolled tube are the important object of the fatigue study of the cast steel joint due to the material nonlinearity and geometric nonlinearity across the weld . However , the research on this issue rarely saw in China and the nominal stress method was not applicable to it .In the paper, the hot spot stress method was used while the results of hot spot stress extrapolations were compared .To reduce the impact of the stress concentration , different weld details were designed .The hot spot stress curve was drawn under consideration of the tube ’ s thickness and the other two parameters .

  9. Mechanical properties of a dissimilar aluminum alloy joint welded by hybrid laser-MIG welding

    Science.gov (United States)

    Wang, Qiuying; Chen, Hui; Zhu, Zongtao; Cui, Yunlong

    2017-07-01

    Two dissimilar Al alloys, 5083-H111 and 6005A-T6, were joined by hybrid laser-MIG welding method. Mechanical properties of the welded joint were investigated and compared. The results show that the tensile strength of the dissimilar joint is 219.8 MPa, 11.7% higher than that of 6005A-T5 joint. After statistical analysis of the fatigue data, the P-S-N curves of the dissimilar joint were obtained. The mean fatigue strength at Nf = 107 of the dissimilar joint is 112.5 MPa. The fatigue strength at Nf = 107 of the dissimilar joint for a given 10% probability of failure, at a confidence level of 95%, is 101.4 MPa. The fatigue strength at Nf = 107 of the dissimilar joint is almost same as that of the 6005A-T6 joint. In welded structure designing, different P-S-N curves should be chosen according to the different service conditions and reliability requirements.

  10. Residual stresses, defects and fatigue cycling in friction stir butt welds in 5383-H321 and 5083-H321 aluminium alloys

    Energy Technology Data Exchange (ETDEWEB)

    James, M.N.; Bradley, G.R. [Mechanical and Marine Engineering, Univ. of Plymouth, Plymouth (United Kingdom); Hattingh, D.G. [Mechanical Engineering, PE Technikon, Port Elizabeth (South Africa); Hughes, D.J.; Webster, P.J. [FaME38, ILL-ESRF, Grenoble (France)

    2003-07-01

    This paper presents results from a substantial investigation of residual stresses and defects associated with single pass and double pass friction stir welds in 5083-H321 and 5383-H321 aluminium alloys. The residual stress part of the paper summarises data on their as-welded magnitude and plate-to-plate variation, together with their modification during applied bending fatigue loading corresponding to cyclic lives of 10{sup 5} and 10{sup 7} cycles. Results indicate fairly low initial peak tensile stresses both parallel with, and perpendicular to, the weld run. Peak tensile stresses occur just outside the tool shoulder with values typically in the range 0-30 MPa. Peak compressive stresses have much higher magnitudes (typically in the range -50 MPa to -140 MPa) and occur at distances of up to 40 mm from the weld centreline. Significant plate-to-plate variability in residual stress magnitudes exists, and fatigue cycling can raise peak tensile stresses by as much as a factor of four (to around 80 MPa). This has significant potential influence on fatigue life prediction. The paper also presents data on the occurrence of partial-fusion defects (PFD's or so-called 'kissing bonds' or 'onion-skin' defects) as a function of tool travel speed (in the range 80-200 mm/min), and their influence on fatigue life. Results indicate that PFD's can sometimes be associated with crack initiation, but that their major effect is more likely to appear when levels of plastic deformation are high, i.e. during relatively fast fatigue crack growth or during fast fracture. (orig.)

  11. Microstructure and mechanical properties of Ti6321 alloy welded joint by GTAW

    Energy Technology Data Exchange (ETDEWEB)

    Xiong, Jinhui, E-mail: xiongjinhui@126.com; Li, Shikai; Gao, Fuyang; Zhang, Jianxin

    2015-07-29

    Titanium and its alloys have excellent combination of properties, such as low density, high specific strength and corrosion resistance, and they are extensively used in many industrial fields. This work is aiming at investigation on the microstructure and mechanical properties of Ti–6Al–3Nb–2Zr–1Mo (Ti6321) alloy joints by Gas Tungsten Arc Welding (GTAW) with filler materials. The results indicated that the microstructure of the fusion zone (FZ) is composed of acicular α, massive α, and Widmanstatten α+β. The heat affected zone (HAZ) near FZ consists of coarse and acicular α structures of grain boundary α, Widmanstatten α+β. The heat affected zone (HAZ) near base metal consists of primary α phase and transformed β containing acicular α. Microhardness values for HAZ are higher than that of FZ and base metal, and there are the peak values for the HAZ near the weld metal. The tensile strength of joint is almost equal to that of base metal, and the fracture locations of all the tensile specimens are in base metal, and it is well in accordance with the relationship between the content of strengthening and interstitial elements and microstructure and mechanical properties of welded joints. The tensile fracture morphology of joint presents obviously the characteristic of ductile fracture, which is related to the bigger and deeper dimples distributed on the surface of joint. The HAZ impact toughness is lower than that of the BM and FZ.

  12. Review of cast-on-strap joints and strap alloys for lead-acid batteries

    Energy Technology Data Exchange (ETDEWEB)

    Lakshmi, C.S. [Pasminco, Boolaroo, NSW (Australia)

    2000-05-01

    This review examines the influence of the various parameters involved in the cast-on-strap (COS) process on the quality of the resulting lug-strap joints. In addition, it provides the findings of an investigation on the macroscopic and microscopic features of COS joints in commercial lead-acid batteries. Some examples of the most common defects that can affect the performance and life of batteries are presented. The nature of the fusion at the lug-strap interface for the various lugs and strap alloy compositions used in conventional, hybrid and valve-regulated lead-acid batteries are also discussed. (orig.)

  13. The effects of dynamic load on behaviour of welded joint A-387 Gr. 11 alloyed steel

    Directory of Open Access Journals (Sweden)

    O. Popović

    2013-01-01

    Full Text Available The in-service behaviour of alloyed steel A-387 Gr. 11 Class 1, for pressure vessels, used for high temperature applications, depends on the properties of its welded joint, with parent metal (BM, heat-affected-zone (HAZ and weld metal (WM, as constituents. Charpy testing of BM, WM and HAZ, together with, determination of the parameters of fatigue-crack growth and fatigue threshold ΔKth was used, in order to understand, how heterogeneity of structure and different mechanical properties of welded joint constituents affect on crack initiation and propagation.

  14. Effect of Process Parameters of Friction Stir Welded Joint for Similar Aluminium Alloys H30

    Directory of Open Access Journals (Sweden)

    Vanita S. Thete

    2015-05-01

    Full Text Available In this paper the effect of process parameters of friction stir welded joint for similar aluminium alloys H30 was studied. Taper cylindrical with three flutes all made of High speed steel was used for the friction stir welding (FSW aluminium alloy H30 and the tensile test of the welded joint were tested by universal testing method. The optimization done using detailed mathematical model is simulated by Minitab17. In this investigation, an effective approach based on Taguchi method, has been developed to determine the optimum conditions leading to higher tensile strength. Experiments were conducted on varying rotational speed, transverse speed, and axial force using L9 orthogonal array of Taguchi method. The present study aims at optimizing process parameters to achieve high tensile strength.

  15. XRD and TEM analysis of the microstructure in the brazing joint of 3003 cladding aluminum alloy

    Institute of Scientific and Technical Information of China (English)

    Tao Feng; Songnian Lou; Luhai Wu; Yajiang Li

    2005-01-01

    The material used in this experiment was 3003 cladding aluminum alloy, the cladding metal was 4004 aluminum alloy.The aluminum plate was brazed by means of vacuum brazing. The microstructure in the brazing joint was studied by means of X-ray diffractometry (XRD) and transmission electron microscopy (TEM). The test result indicates that the suitable brazing technique parameters are brazing temperature, 628℃; keeping time, 10 min; vacuum degree, 6.5×10-4 Pa. XRD test indicates that there are new intermetallic compounds different from the base metal. TEM analysis indicates that Cu2Mg and Cu3Mn2Mg are formed in the brazing joint. The shape of Cu2Mg is irregular and the shape of Cu3Mn2Mg is circle, and there are tiny particles in it.

  16. Bending Properties and Fracture Behavior of Ti-23Al-17Nb Alloy Laser Beam Welding Joints

    Institute of Scientific and Technical Information of China (English)

    WANG Guoqing; WU Aiping; ZOU Guisheng; ZHAO Yue; CHEN Qiang; REN Jialie

    2009-01-01

    Ti-23Al-17Nb alloy is an important high temperature structural material used in the space and aerospace fields. Welding of this alloy is an indispensable processing method, so the microstructures and mechanical properties of these welded joints must be studied to improve the welds. Longitudinal three-point bending tests were conducted to measure the bending ductility of laser beam welded joints. The crack dis-tribution and fracture surface were investigated to further analyze the fracture behavior. The results indicate that the bending ductility decreases as the heat input by the laser beam welding increases. The crack in-ducing strain reaches 4.24%, while the fracturing strain exceeds 5% when the heat input is below 316 J/cm. If the columnar crystal grain of the weld metal exhibits a uniform orientation, the bending ductility is worse. The fractography analysis shows that the cracking propagates transgranularly and the fracture surface has a cleavage mode.

  17. Influence of friction stir welding parameters on metallurgical and mechanical properties of dissimilar joint between semi-solid metal 356-T6 and aluminum alloys 6061-T651

    Directory of Open Access Journals (Sweden)

    Muhamad Tehyo

    2012-09-01

    Full Text Available The objective of this research is to investigate the effect of welding parameters on the microstructure and mechanicalproperties of friction stir (FS welded butt joints of dissimilar aluminum alloy sheets between Semi-Solid Metal (SSM 356-T6and AA6061-T651 by a computerized numerical control (CNC machine. The base materials of SSM356-T6 and AA6061-T651were located on the advancing side (AS and on the retreating side (RS, respectively. For this experiment, the FS weldedmaterials were joined under two different tool rotation speeds (1,750 and 2,000 rpm and six welding speeds (20, 50, 80, 120, 160,and 200 mm/min, which are the two prime joining parameters in FSW. From the investigation, the higher tool rotation speedaffected the weaker material’s (SSM maximum tensile strength less than that under the lower rotation speed. As for weldingspeed associated with various tool rotation speeds, an increase in the welding speed affected lesser the base material’s tensilestrength up to an optimum value; after which its effect increased. Tensile elongation was generally greater at greater toolrotation speed. An averaged maximum tensile strength of 206.3 MPa was derived from a welded specimen produced at the toolrotation speed of 2,000 rpm associated with the welding speed of 80 mm/min. In the weld nugget, higher hardness was observedin the stir zone than that in the thermo-mechanically affected zone. Away from the weld nugget, hardness levels increased backto the levels of the base materials. The microstructures of the welding zone in the FS welded dissimilar joint can be characterizedboth by the recrystallization of SSM356-T6 grains and AA6061-T651 grain layers.

  18. Nickel-coated Steel Stud to Aluminum Alloy Joints Made by High Frequency Induction Brazing

    Institute of Scientific and Technical Information of China (English)

    GE Jiaqi; WANG Kehong; ZHANG Deku; WANG Jian

    2015-01-01

    Nickel-coated 45 steel studs and 6061 aluminum alloy with 4047 Al alloy foil asfi ller metal were joined by using high frequency induction brazing. The microstructure of Fe/Al brazed joint was studied by means of optical microscopy (OM), scanning electron microscope (SEM), energy dispersive X-ray (EDX), and X-ray diffraction (XRD). Results showed that 45 steel stud and 6061 aluminum alloy could be successfully joined by high frequency induction brazing with proper processing parameters. The bonding strength of the joint was of the order of 88 MPa. Ni coating on steel stud successfully avoided the generation of Fe-Al intermetallic compound which is brittle by blocking the contact between Al and Fe. Intermetallic compounds, i e,Al3Ni2, Al1.1Ni0.9 and Al0.3Fe3Si0.7 presented in Al side, FeNi and Fe-Al-Ni ternary eutectic structure were formed in Fe side. The micro-hardness in intermetallic compound layer was 313 HV. The joint was brittle fractured in the intermetallic compounds layer of Al side, where plenty of Al3Ni2 intermetallic compounds were distributed continuously.

  19. Microstructural Aspects in FSW and TIG Welding of Cast ZE41A Magnesium Alloy

    Science.gov (United States)

    Carlone, Pierpaolo; Astarita, Antonello; Rubino, Felice; Pasquino, Nicola

    2016-04-01

    In this paper, magnesium ZE41A alloy plates were butt joined through friction stir welding (FSW) and Tungsten Inert Gas welding processes. Process-induced microstructures were investigated by optical and SEM observations, EDX microanalysis and microhardness measurements. The effect of a post-welded T5 heat treatment on FSW joints was also assessed. Sound joints were produced by means of both techniques. Different elemental distributions and grain sizes were found, whereas microhardness profiles reflect microstructural changes. Post-welding heat treatment did not induce significant alterations in elemental distribution. The FSW-treated joint showed a more homogeneous hardness profile than the as-welded FSW joint.

  20. Interface structure and formation mechanism of diffusion-bonded joints of TiAl-based alloy to titanium alloy

    Institute of Scientific and Technical Information of China (English)

    2000-01-01

    Vacuum diffusion bonding of a TiAl-based alloy (TAD) to a titanium alloy (TC2) was carried out at 1 273 K for 15~120 min under a pressure of 25 MPa. The kinds of the reaction products and the interface structures of the joints were investigated by SEM, EPMA and XRD. Based on this, a formation mechanism of the interface structure was elucidated. Experimental and analytical results show that two reaction layers have formed during the diffusion bonding of TAD to TC2. One is Al-rich α(Ti)layer adjacent to TC2,and the other is (Ti3Al+TiAl)layer adjacent to TAD,thus the interface structure of the TAD/TC2 joints is TAD/(Ti3Al+TiAl)/α(Ti)/TC2.This interface structure forms according to a three-stage mechanism,namely(a)the occurrence of a single-phase α(Ti)layer;(b)the occurrence of a duplex-phase(Ti3Al+TiAl)layer;and(c)the growth of the α(Ti)and (Ti3Al+TiAl)layers.

  1. Morphology, microstructure, and mechanical properties of laser-welded joints in GH909 alloy

    Energy Technology Data Exchange (ETDEWEB)

    Wang, Chunming; Cai, Yuanzheng; Hu, Chongjing; Zhang, Xiong; Yan, Fei; Hu, Xiyuan [Huazhong University of Science and Technology, Wuhan (China)

    2017-05-15

    The experimental laser welding of GH909 alloy was conducted in this study. The morphology, microstructure, and mechanical properties of laser-welded joints were analyzed by scanning electron microscopy, energy diffraction spectroscopy, and other techniques. Results revealed that the microstructure of the welded joints mainly consisted of tiny cellular structures, dendritic structures, and equiaxed crystals. Pores appeared in the interdendritic regions because of the insufficient local feeding of molten metal during solidification. Nb segregation in the heat-affected zone caused liquation cracking, whereas C segregation further induced the formation of carbide precipitates along the grain boundaries during the welding thermal cycle. The instability of the keyhole significantly promoted the escape of the metal vapor/plasma from the hole; as a result, porosity defects formed in the weld. The average tensile strength of the test joints was 756 MPa, which is 93.1 % of that of the base metal. The average microhardness of the weld zone (250 HV) was higher than that of the GH909 alloy substrate (208 HV), peaking at 267 HV. Microcracks appeared along the grain boundaries, proving that the grain boundaries were the weakest areas in the joint.

  2. Tensile strength and corrosion resistance of brazed and laser-welded cobalt-chromium alloy joints.

    Science.gov (United States)

    Zupancic, Rok; Legat, Andraz; Funduk, Nenad

    2006-10-01

    The longevity of prosthodontic restorations is often limited due to the mechanical or corrosive failure occurring at the sites where segments of a metal framework are joined together. The purpose of this study was to determine which joining method offers the best properties to cobalt-chromium alloy frameworks. Brazed and 2 types of laser-welded joints were compared for their mechanical and corrosion characteristics. Sixty-eight cylindrical cobalt-chromium dental alloy specimens, 35 mm long and 2 mm in diameter, were cast. Sixteen specimens were selected for electrochemical measurements in an artificial saliva solution and divided into 4 groups (n=4). In the intact group, the specimens were left as cast. The specimens of the remaining 3 groups were sectioned at the center, perpendicular to the long-axis, and were subsequently rejoined by brazing (brazing group) or laser welding using an X- or I-shaped joint design (X laser and I laser groups, respectively). Another 16 specimens were selected for electrochemical measurements in a more acidic artificial saliva solution. These specimens were also divided into 4 groups (n=4) as described above. Electrochemical impedance spectroscopy and potentiodynamic polarization were used to assess corrosion potentials, breakdown potentials, corrosion current densities, total impedances at lowest frequency, and polarization charge-transfer resistances. The remaining 36 specimens were used for tensile testing. They were divided into 3 groups in which specimen pairs (n=6) were joined by brazing or laser welding to form 70-mm-long cylindrical rods. The tensile strength (MPa) was measured using a universal testing machine. Differences between groups were analyzed using 1-way analysis of variance (alpha=.05). The fracture surfaces and corrosion defects were examined with a scanning electron microscope. The average tensile strength of brazed joints was 792 MPa and was significantly greater (P<.05) than the tensile strength of both types of

  3. Strength and microstructure of 2091 Al-Li alloy TIG welded joint

    Institute of Scientific and Technical Information of China (English)

    2000-01-01

    The microstructure and tensile properties of TIG welding joints of 2091 Al-Li alloy were investigated both in as-welded and different postweld heat treatment condition. The results show that solution strengthening played an important role in the as-welded condition, though the precipitation strengthening δ' phase formed already in the as-welded weld metal, but its effect was not apparent due to the lower volume fraction of δ' phase. So the strength coefficient (φ) of the welded joint/base metal was 64%. After artificially aging heat treatment, the precipitation strengthening effect increased much due to the formation of more δ' phase and s' phase. Its φ value was increased up to 89%. The highest strength of the welded joints was obtained after solid solution and then artificially aged heat treatment. Due to the proper size of precipitation strengthening phases and their well distribution, the φ value was increased up to 98%.

  4. Process of friction-stir welding high-strength aluminum alloy and mechanical properties of joint

    Institute of Scientific and Technical Information of China (English)

    王大勇; 冯吉才; 郭德伦; 孙成彬; 栾国红; 郭和平

    2004-01-01

    The process of friction-stir welding 2A12CZ alloy has been studied. And strength and elongation tests have been performed, which demonstrated that the opportunity existed to manipulate friction-stir welding parameters in order to improve a range of material properties. The results showed that the joint strength and elongation arrived at their parameters changing, joint tensile strength and elongation had similar development. Hardness measurement indicated that the weld was softened. However, there was considerable difference in softening degree for different joint zone. The weld top had lower hardness and wider softening zone than other zone of the weld. And softening zone at advancing side was wider than that at retreating side.

  5. Microstructure of friction stir welded joints of 2017A aluminium alloy sheets.

    Science.gov (United States)

    Mroczka, K; Dutkiewicz, J; Pietras, A

    2010-03-01

    The present study examines a friction stir welded 2017A aluminium alloy. Transmission electron microscope investigations of the weld nugget revealed the average grain size of 5 microm, moderate density of dislocations as well as the presence of nanometric precipitates located mostly in grains interiors. Scanning electron microscope observations of fractures showed the presence of ductile fracture in the region of the weld nugget with brittle precipitates in the lower part. The microhardness analysis performed on the cross-section of the joints showed fairly small changes; however, after the artificial ageing process an increase in hardness was observed. The change of the joint hardness subject to the ageing process indicates partial supersaturation in the material during friction stir welding and higher precipitation hardening of the joint.

  6. Ceramic joints

    Science.gov (United States)

    Miller, Bradley J.; Patten, Jr., Donald O.

    1991-01-01

    Butt joints between materials having different coefficients of thermal expansion are prepared having a reduced probability of failure of stress facture. This is accomplished by narrowing/tapering the material having the lower coefficient of thermal expansion in a direction away from the joint interface and not joining the narrow-tapered surface to the material having the higher coefficient of thermal expansion.

  7. Influences of post weld heat treatment on tensile properties of friction stir welded AA2519-T87 aluminium alloy joints

    Science.gov (United States)

    Sabari, S. Sree; Balasubramanian, V.; Malarvizhi, S.; Reddy, G. Madusudhan

    2015-12-01

    AA 2519-T87 is an aluminium alloy that principally contains Cu as an alloying element and is a new grade of Al-Cu alloy system. This material is a potential candidate for light combat military vehicles. Fusion welding of this alloy leads to hot cracking, porosity and alloy segregation in the weld metal region. Friction stir welding (FSW) is a solid state joining process which can overcome the above mentioned problems. However, the FSW of age hardenable aluminium alloys results in poor tensile properties in the as-welded condition (AW). Hence, post weld heat treatment (PWHT) is used to enhance deteriorated tensile properties of FSW joints. In this work, the effect of PWHT, namely artificial ageing (AA) and solution treatment (ST) followed by ageing (STA) on the microstructure, tensile properties and microhardness were systematically investigated. The microstructural features of the weld joints were characterised using an optical microscope (OM), scanning electron microscope (SEM) and transmission electron microscope (TEM). The tensile strength and microhardness of the joints were correlated with the grain size, precipitate size, shape and its distribution. From the investigation, it was found that STA treatment is beneficial in enhancing the tensile strength of the FSW joints of AA2519-T87 alloy and this is mainly due to the presence of fine and densely distributed precipitates in the stir zone.

  8. Microstructure of Si3 N4/Si3 N4 joint brazed using Cu-Pd-Ti alloy filler

    Institute of Scientific and Technical Information of China (English)

    ZHANG Jie(张杰); N. Massaki; ZHOU Yu(周玉)

    2004-01-01

    Microstructure of the Si3 N4/Si3 N4 joint brazed using an active filler of Cu-Pd-Ti alloy was analyzed by means of EPMA and XRD. The results indicate that a perfect Si3 N4/Si3 N4 joint is obtained by using an active filler of Cu76.5Pd8.5Ti15 alloy with brazing temperature, pressure and holding time of 1 373 - 1 473 K, 2× 10-3 MPa and 1.8 ks, respectively. The filler alloy in the joint is a Cu-Pd solution containing reactant of TiN, PdTiSi and Pd2Si.The interface between the filler alloy and Si3 N4 ceramic is composed of TiN reactant.

  9. Parametric Study of Diffusion Bonded Butt Joints.

    Science.gov (United States)

    1975-11-01

    the outside top of the base accommodate lateral pressure bars. Back-up Bar and Thermal Barriers - Back-up bar usage was created to serve two...fixture. 9 Consumable items are prepared using the following procedure: . Metallic thermal barriers , if used, are cut to length, vapor degreased...Ceramics, ceramic coatings or plastic-glass cloth laminates usually cannot be used. There are occasions when it is necessary to create thermal

  10. Novel approach of LY12 alloy brazing

    Institute of Scientific and Technical Information of China (English)

    薛松柏; 钱乙余; 董健; 吕晓春

    2003-01-01

    The LY12 Al alloy was brazed with the adoption of the improved KF-CsF-AlF3 flux matching Ag-Al-Cu-Zn filler metal. The shear strength of brazed joint could reach 80% of that of the substrate and the tensile strength of butt brazed joint will be 70% of that of the substrate. This was the great progress against the traditional claim that Al alloy reinforced by heat treatment could not be brazed. The experimental results and theoretical analysis had proved that it was the key issue to remove the MgO oxide film below 503℃. The addition of rare earth La was the effective way to obtain better mechanical properties of the filler metal as well as brazed joints.

  11. In Situ Synthesis of Al-Si-Cu Alloy During Brazing Process and Mechanical Property of Brazing Joint

    Directory of Open Access Journals (Sweden)

    LONG Wei-min

    2016-06-01

    Full Text Available The Al-Si-Cu alloy system is considered to be a promising choice of filler metal for aluminium alloys brazing due to its high strength and low melting point. The greatest obstacle is its lack of plastic forming ability and being difficult to be processed by conventional methods. This disadvantage is ascribed to the considerable amount of brittle CuAl2 intermetallic compound which forms when alloy composition is around the ternary eutectic point. In order to overcome this deficiency, authors of this article proposed to synthesize Al-Si-Cu filler metal by using in situ synthesis method, and the structure and properties of brazing joints were studied. The results show that AlSi alloy is used as the wrap layer, and CuAl alloy is used as the powder core in the composite brazing wire, the two alloys have similar melting points. The machinability of the composite brazing wire is much superior to the traditional Al-Si-Cu filler metal. During the induction brazing of 3A21 alloy, when using AlSi-CuAl composite filler wire, AlSi and CuAl alloys melt almost simultaneously, then after short time holding, Al-Si-Cu braze filler is obtained, the brazing seam has uniform composition and good bonding interface, also, the shearing strength of the brazing joints is higher than the joint brazed by conventional Al-Si-Cu filler metal.

  12. Hot spot stress analysis of girth butt weld in cast steel joint%铸钢节点环形对接焊缝热点应力分析

    Institute of Scientific and Technical Information of China (English)

    韩庆华; 陈志钢; 芦燕

    2011-01-01

    铸钢节点的壁厚大于连接杆件,两者连接时壁厚方向存在几何形状的突变,引起焊缝附近的应力集中,降低其疲劳性能。目前现行规程或标准针对铸钢节点与主体结构连接处焊缝的疲劳问题没有明确的设计规定。本文选取两种焊接构造,采用热点应力的表面线性外推法对环形对接焊缝进行轴力作用下的疲劳性能有限元分析。同时选取结构杆件的壁厚t、径厚比d/t以及铸钢与普通杆件的壁厚比T/t作为热点应力的影响因素进行参数分析。分析结果表明:热点应力与厚度t关系不大,随着ln(d/t)的增大热点应力呈线性增加;随着T/t的增加,热点应力先增大后减小;ln(σ/(T/t))随着T/t的增加呈线性减小。%As cast steel joints are thicker than the hot-rolled tubes attached,sharp transition in the direction of thickness would cause stress concentration and weaken its fatigue performance.At present,there are no regulations or standards to guide the design of girth butt weld's fatigue behavior of cast steel joints.A hot-spot stress FEM analysis of weld's fatigue behavior was conducted based on the surface extrapolation method in this paper,considering two kinds of welding details under axial loads.Parametric analysis were carried out on the thickness(t) of hot-rolled tube,the ratio of tube's diameter to its thickness(d/t) and the ratio of cast steel joint's thickness to tube's(T/t).The results show that although the hot-spot stress is independent of the thickness of tubes(t),it will increase linearly with the increment of ln(d/t) and increase firstly then decrease with the increment of T/t.In addition,ln(σ/(T/t))(σ means the hot-spot stress) decreases linearly with the increment of T/t.

  13. Microstructure and Properties of Lap Joint Between Aluminum Alloy and Galvanized Steel by CMT

    Science.gov (United States)

    Niu, Song; Chen, Su; Dong, Honggang; Zhao, Dongsheng; Zhang, Xiaosheng; Guo, Xin; Wang, Guoqiang

    2016-05-01

    Lap joining of 1-mm-thick Novelist AC 170 PX aluminum alloy to 1.2-mm-thick ST06 Z galvanized steel sheets for automotive applications was conducted by cold metal transfer advanced welding process with ER4043 and ER4047 filler wires. Under the optimized welding parameters with ER4043 filler wire, the tensile shear strength of joint was 189 MPa, reaching 89% of the aluminum alloy base metal. Microstructure and elemental distribution were characterized by optical metalloscope and electron probe microanalysis. The lap joints with ER4043 filler wire had smaller wetting angle and longer bonded line length with better wettability than with ER4047 filler wire during welding with same parameters. The needle-like Al-Fe-Si intermetallic compounds (IMCs) were spalled into the weld and brought negative effect to the tensile strength of joints. With increasing welding current, the needle-like IMCs grew longer and spread further into the weld, which would deteriorate the tensile shear strength.

  14. Rupture locations of friction stir welded joints of AA2017-T351 and AA6061-T6 aluminum alloys

    Institute of Scientific and Technical Information of China (English)

    LIU Hui-jie; FENG Ji-cai; H. Fujii; M. Maeda; K. Nogi

    2005-01-01

    The tensile rupture locations of friction stir welded joints of AA2017-T351 and AA6061-T6 aluminum alloys were examined. The experiments show that the rupture locations of the joints are different for the two aluminum alloys, which are influenced by the welding parameters. When the joints are free of welding defects, the AA2017-T351 joints are ruptured in the weld nugget adjacent to the thermo-mechanically affected zone on the advancing side and the rupture surfaces appear as oval contours of the weld nugget, while the AA6061-T6 joints are ruptured in the heat affected zone on the retreating side and the rupture surfaces are inclined at a certain degree to the bottom surfaces of the joints. When welding defects are present in the joints, the AA2017-T351 joints are ruptured in the weld center, while the AA6061-T6 joints are ruptured on the retreating side near the weld center. The rupture locations of the joints are dependent on the internal structures of the joints and can be explained through them.

  15. Development of a persistent superconducting joint between Bi-2212/Ag-alloy multifilamentary round wires

    Science.gov (United States)

    Chen, Peng; Trociewitz, Ulf P.; Davis, Daniel S.; Bosque, Ernesto S.; Hilton, David K.; Kim, Youngjae; Abraimov, Dmytro V.; Starch, William L.; Jiang, Jianyi; Hellstrom, Eric E.; Larbalestier, David C.

    2017-02-01

    Superconducting joints are one of the key components needed to make Ag-alloy clad Bi2Sr2CaCu2O8+x (Bi-2212) superconducting round wire (RW) successful for high-field, high-homogeneity magnet applications, especially for nuclear magnetic resonance magnets in which persistent current mode operation is highly desired. In this study, a procedure for fabricating superconducting joints between Bi-2212 RWs during coil reaction was developed. Melting temperatures of Bi-2212 powder with different amounts of Ag addition were investigated by differential thermal analysis so as to provide information for selecting the proper joint matrix. Test joints of 1.3 mm dia. wires heat treated in 1 bar flowing oxygen using the typical partial melt Bi-2212 heat treatment (HT) had transport critical currents I c of ˜900 A at 4.2 K and self-field, decreasing to ˜480 A at 14 T evaluated at 0.1 μV cm-1 at 4.2 K. Compared to the I c of the open-ended short conductor samples with identical 1 bar HT, the I c values of the superconducting joint are ˜20% smaller than that of conductor samples measured in parallel field but ˜20% larger than conductor samples measured in perpendicular field. Microstructures examined by scanning electron microscopy clearly showed the formation of a superconducting Bi-2212 interface between the two Bi-2212 RWs. Furthermore, a Bi-2212 RW closed-loop solenoid with a superconducting joint heat treated in 1 bar flowing oxygen showed an estimated joint resistance below 5 × 10-12 Ω based on its field decay rate. This value is sufficiently low to demonstrate the potential for persistent operation of large inductance Bi-2212 coils.

  16. Effect of heat input on microstructure and properties of welded joint in magnesium alloy AZ31B

    Institute of Scientific and Technical Information of China (English)

    刘黎明; 苗玉刚; 宋刚; 梁国俐

    2004-01-01

    Using the optical microscope, tensile test machine and micro-hardness meter, the effect of heat input on the microstructure and mechanical properties in fusion welding joints of AZ31B wrought alloys was investigated systematically, the mechanism on joint properties losing was analyzed, and a valid method to improve joint properties of the magnesium alloy fusion welding was explored. The results show that the heat input has an obvious effect on the microstructure and properties. Under the condition of penetration, with the heat input decreasing, the crystal grain in the weld and heat-affected zone (HAZ) becomes fine, the width of HAZ becomes obviously narrow, and the molding of the weld is improved, so the tensile strength and elongation are increased and the hardness of joints is improved. When the heat input reaches 60 J/mm, the high quality joints can be gained.

  17. Mechanical Properties and Microstructure of TIG and FSW Joints of a New Al-Mg-Mn-Sc-Zr Alloy

    Science.gov (United States)

    Xu, Guofu; Qian, Jian; Xiao, Dan; Deng, Ying; Lu, Liying; Yin, Zhimin

    2016-04-01

    A new Al-5.8%Mg-0.4%Mn-0.25%Sc-0.10%Zr (wt.%) alloy was successfully welded by tungsten inert gas (TIG) and friction stir welding (FSW) techniques, respectively. The mechanical properties and microstructure of the welded joints were investigated by microhardness measurements, tensile tests, and microscopy methods. The results show that the ultimate tensile strength, yield strength, and elongation to failure are 358, 234 MPa, and 27.6% for TIG welded joint, and 376, 245 MPa and 31.9% for FSW joint, respectively, showing high strength and superior ductility. The TIG welded joint fails in the heat-affected zone and the fracture of FSW joint is located in stirred zone. Al-Mg-Mn-Sc-Zr alloy is characterized by lots of dislocation tangles and secondary coherent Al3(Sc,Zr) particles. The superior mechanical properties of the TIG and FSW joints are mainly derived from the Orowan strengthening and grain boundary strengthening caused by secondary coherent Al3(Sc,Zr) nano-particles (20-40 nm). For new Al-Mg-Mn-Sc-Zr alloy, the positive effect from secondary Al3(Sc, Zr) particles in the base metal can be better preserved in FSW joint than in TIG welded joint.

  18. X-ray online detection for laser welding T-joint of Al-Li alloy

    Science.gov (United States)

    Zhan, Xiaohong; Bu, Xing; Qin, Tao; Yu, Haisong; Chen, Jie; Wei, Yanhong

    2017-05-01

    In order to detect weld defects in laser welding T-joint of Al-Li alloy, a real-time X-ray image system is set up for quality inspection. Experiments on real-time radiography procedure of the weldment are conducted by using this system. Twin fillet welding seam radiographic arrangement is designed according to the structural characteristics of the weldment. The critical parameters including magnification times, focal length, tube current and tube voltage are studied to acquire high quality weld images. Through the theoretical and data analysis, optimum parameters are settled and expected digital images are captured, which is conductive to automatic defect detection.

  19. The quality of the joint between alloy steel and unalloyed cast steel in bimetallic layered castings

    Directory of Open Access Journals (Sweden)

    T. Wróbel

    2012-01-01

    Full Text Available In paper is presented technology of bimetallic layered castings based on founding method of layer coating directly in cast process so-called method of mould cavity preparation. Prepared castings consist two fundamental parts i.e. bearing part and working part (layer. The bearing part of bimetallic layered casting is typical foundry material i.e. ferritic-pearlitic unalloyed cast steel, whereas working part (layer is plate of austenitic alloy steel sort X2CrNi 18-9. The ratio of thickness between bearing and working part is 8:1. The aim of paper was assessed the quality of the joint between bearing and working part in dependence of pouring temperature and carbon concentration in cast steel. The quality of the joint in bimetallic layered castings was evaluated on the basis of ultrasonic non-destructive testing, structure and microhardness researches.

  20. Tensile Strength of Welded Joint of 1Cr18Ni9 Stainless Steel and Nb-1Zr Alloy Jointed by Electron Beam Self-material Brazing

    Institute of Scientific and Technical Information of China (English)

    2002-01-01

    Compared with Nb-1Zr alloy stainless steels have a quite difference in melting point, thermalphysical and electromagnetism properties etc.. Therefore, it is very difficulty to joint by melting weldingmethod. Electron beam self-brazing method is an accepted method to use for this kind of welding. Make

  1. Optimisation of the rivet joints of the CFRP composite material and aluminium alloy

    Directory of Open Access Journals (Sweden)

    A. Czulak

    2007-01-01

    Full Text Available Purpose: The project included analysis of strain, cracking, and failure of riveted joints of plate elements madefrom the carbon-fibre-reinforced plastics (CFRP and from the 6061 aluminium alloy.Design/methodology/approach: The modelled static tensile strength test carried out for the plates from CFRPand from the 6061 aluminium alloy joined with the steel rivet. Computer simulation was carried out with IDEASsoftware package employing the FEM.Findings: Simulations using the mesh with a bigger number of FEM elements do not yield better accuracy ofcalculations and do not improve convergence with the results of laboratory experiments. Only the calculationtime gets longer. Computer simulation has also show that the type of contacts employed between elementsaffects the results significantly.Research limitations/implications: For the composite materials, joints between materials and computersimulation examinations are planed.Practical implications: Results obtained for the mesh with 4 and 5 FEM elements are the closest to the resultsof laboratory experiments, which is confirmed by the strain plot. Simulations using the mesh with a biggernumber of FEM elements do not yield better accuracy of calculations and do not improve convergence with theresults of laboratory experiments. Only the calculation time gets longer. Computer simulation has show that thetype of contacts employed between elements affects the results significantly.Originality/value: The paper presents influence of fibre mesh closeness on convergence of the results with laboratorytests. Simulation results were collected and compared with the laboratory static tensile strength tests results.

  2. The relationship between the super plasticity of laser welding joint of titanium alloy and hydrogen treatment

    Science.gov (United States)

    Cao, Zean; Cheng, Donghai; Jiang, Xunyan; Hu, Dean; Chen, Yiping

    2017-06-01

    The superplastic deformation uniformity of laser welded joint of TC4 titanium alloy is improved by hydrogen treatment. The non-uniform deformation coefficient K was introduced to quantification ally characterize the non-uniform deformation. The results show when the content of hydrogen exceeds 0.29%, the super plasticity of the titanium alloy welded plate decreases with the increase of the hydrogen content. The decrease of the shrinkage of the base material is larger than that of the weld section with the increase of hydrogen content. The K can be used to describe the non-uniform deformation of the weld and the base material during the superplastic deformation of laser welded joint of the TC4. The K value increases with increaseing hydrogen content, increaseing deformation temperature and decreaseing strain rate. The K value reaches the maximum of 0.84 with hydrogen content of 1.299%, deformation temperature of 920 °C, strain rate of 10-4S-1.

  3. Fatigue crack initiation for Al-Zn-Mg alloy welded joint

    Institute of Scientific and Technical Information of China (English)

    Liang ZHANG; Xuesong LIU; Linsen WANG; Ping WANG; Hongyuan FANG

    2012-01-01

    To investigate fatigue crack initiation characteristics of A1-Zn-Mg alloy welded joint,notched specimens were used in fatigue test for the base metal,welding bead and heat affected zone (HAZ).The fatigue fracture surface near the fatigue crack initiation site was observed by scanning electron microscope (SEM).The results show that the differences of fatigue crack initiation life among base metal,welding bead and HAZ are not obvious.Inhomogeneity in microstructure and mechanical performance of HAZ influences the fatigue crack initiation life.The ratio of fatigue crack initiation life (Ni) to fatigue failure life (Nf) for the base metal,welding bead and HAZ of A7N01 aluminium alloy welded joint are 26.32%,40.21% and 60.67%,respectively.Fatigue crack initiation life can be predicted using a uniform model.Observation of fatigue fracture surfaces shows that for the welding bead a fatigue crack initiates from the smooth surface due to the welding process,the blowhole in HAZ causes fatigue crack and the crushed second phase particles play an important role in fatigue crack initiation for the base metal.

  4. DNA typing from cigarette butts.

    Science.gov (United States)

    Watanabe, Yoshihisa; Takayama, Tomohiro; Hirata, Keiji; Yamada, Sadao; Nagai, Atsushi; Nakamura, Isao; Bunai, Yasuo; Ohya, Isao

    2003-03-01

    We performed DNA typing for D1S80, HLADQA1, TH01 and PM using the butts of 100 cigarettes that were smoked by ten different individuals (ten cigarettes per individual). The results obtained from DNA typing for D1S80 agreed with the results obtained using bloodstains in 76 cigarette butt samples. Sixteen samples produced false results, showing the loss of the longer allelic hetero-band. When examined using agarose gel electrophoresis, high-molecular weight DNA was not observed in these samples. The same results were also observed for buccal swab samples and saliva stains obtained from the same individuals. In the remaining eight cigarette butt samples, PCR products were not detected. The results obtained from DNA typing for TH01, HLADQA1 and PM agreed with the results obtained using bloodstains in 90 samples. In the remaining ten samples of a specific kind of cigarette (Marlboro), the PCR products were not detected. The extracts from the ends of the Marlboro cigarettes were stained yellow. When the DNA extracted from Marlboro cigarette butts was treated with Microcon-100 (amicon) or SizeSep 400 Span Columns (Amersham Pharmacia Biotech), PCR products could be detected. When PCR amplification was performed after adding extracts from the ends of unsmoked Marlboro cigarettes to DNA extracted from bloodstains, PCR products could not be detected. The present data indicate that the degradation of high-molecular weight DNA and the inhibition of PCR by dyes of the cigarette end should be kept in mind when performing DNA typing using cigarette ends.

  5. Distribution Characteristics of Weld Residual Stress on Butt Welded Dissimilar Metal Plate

    Energy Technology Data Exchange (ETDEWEB)

    Lee, Kyoung Soo; Park, Chi Yong [KEPCO Research Institute, Daejeon (Korea, Republic of); Kim, Maan Won [Korea Hydro and Nuclear Power Co., Seoul (Korea, Republic of); Park, Jai Hak [Chungbuk National University, Cheongju (Korea, Republic of)

    2010-09-15

    In this study, the weld residual stress distribution at a dissimilar-metal welded plate of low alloy carbon steel and stainless steel, which are widely used in nuclear power plants, was characterized. A plate mock-up with butt welding was fabricated using SA 508 low alloy steel and Type 304 stainless steel plates and the residual stresses were measured by the X-ray diffraction method after electrolytic polishing of the plate specimen. Finite element analysis was carried out in order to simulate the butt welding of dissimilar metal plate, and the calculated weld residual stress distribution was compared with that obtained from the measured data. The characteristics of the three-dimensional residual stress distribution in a butt weld of dissimilar metal plates were investigated by comparing the measured and calculated residual stress data.

  6. Towards the problem of forming full strength welded joints on aluminum alloy sheets. Part II: AA7475

    Science.gov (United States)

    Kalashnikova, Tatiana; Tarasov, Sergey; Eliseev, Alexander; Fortuna, Anastasiya

    2016-11-01

    The microstructural evolution in welded joint zones obtained both by friction stir welding and ultrasonic- assisted friction stir welding on dispersion hardened 7475 aluminum alloy has been examined together with the analysis of mechanical strength and microhardness. It was established that ultrasonic-assisted friction stir provided leveled microhardness profiles across the weld zones as well as higher joint strength as compared to those of standard friction stir welding.

  7. Effect of Stress Relief Annealing on Microstructure & Mechanical Properties of Welded Joints Between Low Alloy Carbon Steel and Stainless Steel

    Science.gov (United States)

    Nivas, R.; Das, G.; Das, S. K.; Mahato, B.; Kumar, S.; Sivaprasad, K.; Singh, P. K.; Ghosh, M.

    2017-01-01

    Two types of welded joints were prepared using low alloy carbon steel and austenitic stainless steel as base materials. In one variety, buttering material and weld metal were Inconel 82. In another type, buttering material and weld metal were Inconel 182. In case of Inconel 82, method of welding was GTAW. For Inconel 182, welding was done by SMAW technique. For one set of each joints after buttering, stress relief annealing was done at 923 K (650 °C) for 90 minutes before further joining with weld metal. Microstructural investigation and sub-size in situ tensile testing in scanning electron microscope were carried out for buttered-welded and buttered-stress relieved-welded specimens. Adjacent to fusion boundary, heat-affected zone of low alloy steel consisted of ferrite-pearlite phase combination. Immediately after fusion boundary in low alloy steel side, there was increase in matrix grain size. Same trend was observed in the region of austenitic stainless steel that was close to fusion boundary between weld metal-stainless steel. Close to interface between low alloy steel-buttering material, the region contained martensite, Type-I boundary and Type-II boundary. Peak hardness was obtained close to fusion boundary between low alloy steel and buttering material. In this respect, a minimum hardness was observed within buttering material. The peak hardness was shifted toward buttering material after stress relief annealing. During tensile testing no deformation occurred within low alloy steel and failure was completely through buttering material. Crack initiated near fusion boundary between low alloy steel-buttering material for welded specimens and the same shifted away from fusion boundary for stress relieved annealed specimens. This observation was at par with the characteristics of microhardness profile. In as welded condition, joints fabricated with Inconel 82 exhibited superior bond strength than the weld produced with Inconel 182. Stress relief annealing

  8. Al and Si Alloying Effect on Solder Joint Reliability in Sn-0.5Cu for Automotive Electronics

    Science.gov (United States)

    Hong, Won Sik; Oh, Chulmin; Kim, Mi-Song; Lee, Young Woo; Kim, Hui Joong; Hong, Sung Jae; Moon, Jeong Tak

    2016-08-01

    To suppress the bonding strength degradation of solder joints in automotive electronics, we proposed a mid-temperature quaternary Pb-free Sn-0.5Cu solder alloy with minor Pd, Al, Si and Ge alloying elements. We manufactured powders and solder pastes of Sn-0.5Cu-(0.01,0.03)Al-0.005Si-(0.006-0.007)Ge alloys (T m = 230°C), and vehicle electronic control units used for a flame-retardant-4 printed circuit board with an organic solderability preservative finish were assembled by a reflow soldering process. To investigate the degradation properties of solder joints used in engine compartments, thermal cycling tests were conducted from -40°C to 125°C (10 min dwell) for 1500 cycles. We also measured the shear strength of the solder joints in various components and observed the microstructural evolution of the solder joints. Based on these results, intermetallic compound (IMC) growth at the solder joints was suppressed by minor Pd, Al and Si additions to the Sn-0.5Cu alloy. After 1500 thermal cycles, IMC layers thicknesses for 100 parts per million (ppm) and 300 ppm Al alloy additions were 6.7 μm and 10 μm, compared to the as-reflowed bonding thicknesses of 6 μm and 7 μm, respectively. Furthermore, shear strength degradation rates for 100 ppm and 300 ppm Al(Si) alloy additions were at least 19.5%-26.2%. The cause of the improvement in thermal cycling reliability was analyzed using the (Al,Cu)-Sn, Si-Sn and Al-Sn phases dispersed around the Cu6Sn5 intermetallic at the solder matrix and bonding interfaces. From these results, we propose the possibility of a mid-temperature Sn-0.5Cu(Pd)-Al(Si)-Ge Pb-free solder for automotive engine compartment electronics.

  9. Comparison of Extensive Thermal Cycling Effects on Microstructure Development in Micro-alloyed Sn-Ag-Cu Solder Joints

    Energy Technology Data Exchange (ETDEWEB)

    Anderson, Iver E.; Boesenberg, Adam; Harringa, Joel; Riegner, David; Steinmetz, Andrew; Hillman, David

    2011-09-28

    Pb-free solder alloys based on the Sn-Ag-Cu (SAC) ternary eutectic have promise for widespread adoption across assembly conditions and operating environments, but enhanced microstructural control is needed. Micro-alloying with elements such as Zn was demonstrated for promoting a preferred solidification path and joint microstructure earlier in simple (Cu/Cu) solder joints studies for different cooling rates. This beneficial behavior now has been verified in reworked ball grid array (BGA) joints, using dissimilar SAC305 (Sn-3.0Ag-0.5Cu, wt.%) solder paste. After industrial assembly, BGA components joined with Sn-3.5Ag-0.74Cu-0.21Zn solder were tested in thermal cycling (-55 C/+125 C) along with baseline SAC305 BGA joints beyond 3000 cycles with continuous failure monitoring. Weibull analysis of the results demonstrated that BGA components joined with SAC + Zn/SAC305 have less joint integrity than SAC305 joints, but their lifetime is sufficient for severe applications in consumer, defense, and avionics electronic product field environments. Failure analysis of the BGA joints revealed that cracking did not deviate from the typical top area (BGA component side) of each joint, in spite of different Ag3Sn blade content. Thus, SAC + Zn solder has not shown any advantage over SAC305 solder in these thermal cycling trials, but other characteristics of SAC + Zn solder may make it more attractive for use across the full range of harsh conditions of avionics or defense applications.

  10. Microstructural Characteristics and Mechanical Properties of 7050-T7451 Aluminum Alloy Friction Stir-Welded Joints

    Science.gov (United States)

    Zhou, L.; Wang, T.; Zhou, W. L.; Li, Z. Y.; Huang, Y. X.; Feng, J. C.

    2016-06-01

    The ultra-high-strength Al-Zn-Mg-Cu alloy, 7050-T7451, was friction stir welded at a constant tool rotation speed of 600 rpm. Defect-free welds were successfully obtained at a welding speed of 100 mm/min, but lack-of-penetration defect was formed at a welding speed of 400 mm/min. The as-received material was mainly composed of coarse-deformed grains with some fine recrystallized grains. Fine equiaxed, dynamic, recrystallized grains were developed in the stir zone, and elongated grains were formed in the thermomechanically affected zone with dynamic recovered subgrains. Grain sizes in different regions of friction stir-welded joints varied depending on the welding speed. The sizes and distributions of precipitates changed in different regions of the joint, and wider precipitation free zone was developed in the heat-affected zone compared to that in the base material. Hardness of the heat-affected zone was obviously lower than that of the base material, and the softening region width was related to the welding speed. The tensile strength of the defect-free joints increased with the increasing welding speed, while the lack-of-penetration defect greatly reduced the tensile strength. The tensile fracture path was significantly influenced by the position and orientation of lack-of-penetration defect.

  11. Comparison of brazed joints made with BNi-1 and BNi-7 nickel-base brazing alloys

    Directory of Open Access Journals (Sweden)

    Zorc, Borut

    2000-04-01

    Full Text Available Kinetics of the processes are different with different types of brazing alloys. Precipitation processes in the parent metal close to the brazing gap are of great importance. They control the mechanical properties of the joint area when the brittle eutectic has disappeared from the gap. A comparative study of brazed joints on austenitic stainless alloys made with BNi-7 (Ni-P type and BNi-1 (Ni-Si-B type brazing alloys was made. Brazing alloys containing phosphorus behave in a different manner to those containing boron.

    Las aleaciones de níquel se producen mediante tres sistemas de aleación: Ni-P, Ni-Si y Ni-B. Durante las reacciones metalúrgicas con el metal de base, la eutéctica frágil en la separación soldada puede transformarse en la solución dúctil-sólida con todas aleaciones. La cinética del proceso varía según el tipo de aleación. Los procesos de precipitación en el metal de base cerca de la separación soldada son de mucha importancia, ya que controlan las propiedades mecánicas de la área de unión después de desaparecer la eutéctica frágil de la separación. Se ha hecho un análisis comparativo de uniones soldadas en aleaciones austeníticas inoxidables realizadas con aleaciones BNi-7 (tipo Ni-P y BNi-1 (tipo Ni-Si-B. Las aleaciones que contienen fósforo se comportan de una manera diferente, tanto con el cambio de la eutéctica a la solución sólida, como con los procesos de precipitación en el metal de base cerca de la unión soldada.

  12. Numerical Simulation of Tension Properties for Al-Cu Alloy Friction Stir-Welded Joints with GTN Damage Model

    Science.gov (United States)

    Sun, Guo-Qin; Sun, Feng-Yang; Cao, Fang-Li; Chen, Shu-Jun; Barkey, Mark E.

    2015-11-01

    The numerical simulation of tensile fracture behavior on Al-Cu alloy friction stir-welded joint was performed with the Gurson-Tvergaard-Needleman (GTN) damage model. The parameters of the GTN model were studied in each region of the friction stir-welded joint by means of inverse identification. Based on the obtained parameters, the finite element model of the welded joint was built to predict the fracture behavior and tension properties. Good agreement can be found between the numerical and experimental results in the location of the tensile fracture and the mechanical properties.

  13. The environmentally-assisted cracking behaviour in the transition region of nickel-base alloy/low-alloy steel dissimilar weld joints under simulated BWR conditions

    Energy Technology Data Exchange (ETDEWEB)

    Ritter, S.; Seifert, H.P.; Leber, H.J. [Paul Scherrer Institute, Nuclear Energy and Safety Research Department, Lab for Nuclear Materials, 5232 Villigen PSI (Switzerland)

    2011-07-01

    The stress corrosion cracking (SCC) behaviour perpendicular to the fusion line in the transition region between the Alloy 182 nickel-base weld metal and the adjacent low-alloy reactor pressure vessel (RPV) steel of simulated dissimilar metal weld joints was investigated under boiling water reactor normal water chemistry conditions at different stress intensities and chloride concentrations. A special emphasis was placed to the question whether a fast growing inter-dendritic SCC crack in the highly susceptible Alloy 182 weld metal can easily cross the fusion line and significantly propagate into the adjacent low-alloy RPV steel. Cessation of inter-dendritic stress corrosion crack growth was observed in high-purity or sulphate-containing oxygenated water under periodical partial unloading or constant loading conditions with stress intensity factors below 60 MPa-m{sup 1/2} for those parts of the crack front, which reached the fusion line. In chloride containing water, on the other hand, the inter-dendritic stress corrosion crack in the Alloy 182 weld metal very easily crossed the fusion line and further propagated with a very high growth rate as a transgranular crack into the heat-affected zone and base material of the adjacent low-alloy steel. (authors)

  14. Optimization of parameters and study of joint microstructure of resistance spot welding of magnesium alloy

    Institute of Scientific and Technical Information of China (English)

    Wang Yarong; Zhang Zhongdian; Li Dongqing

    2006-01-01

    Experimental investigations on the DC spot welding of Mg alloy AZ31B are presented. Experiments are carried out to study the influence of spot welding parameters (electrode force, welding heat input and welding time) on the tensile shear load and the diameter of nugget, based on an orthogonal test and analysis method. The optimum parameters are as follows:electrode force is 2 000 N, welding heat input is 80% and welding time is 6 cycles. The microstructure of spot weld is single fine equiaxed crystals in the nugget, of which the structure is β-Mg17Al12 precipitated on α-Mg boundaries induced by nonequilibrium freezing. And the surface condition of the workpiece has great influence on the joint quality.

  15. Special Features of Fracture of a Solid-State Titanium Alloy - Nickel - Stainless Steel Joint

    Science.gov (United States)

    Khazgaliev, R. G.; Mukhametrakhimov, M. Kh.; Imaev, M. F.; Shayakhmetov, R. U.; Mulyukov, R. R.

    2015-10-01

    Microstructure, nanohardness, and special features of fracture of three-phase titanium alloy and stainless steel joint through a nanostructural nickel foil are investigated. Uniformly distributed microcracks are observed in Ti2Ni and TiN3 layers joined at temperatures above T = 700°C, whereas no microcracks are observed in the TiNi layer. This suggests that the reason for microcracking is an anomalously large change in the linear expansion coefficient of the TiNi layer during austenitic-martensitic transformation. Specimens subjected to mechanical tests at T = 20°C are fractured along different layers of the material, namely, in the central part of the specimen they are fractured along the Ti2Тi/TiNi interface, whereas at the edge they are fractured along the TiNi/TiNi3 interface.

  16. Joint performance of laser-TIG double-side welded 5A06 aluminum alloy

    Institute of Scientific and Technical Information of China (English)

    CHEN Yan-bin; MIAO Yu-gang; LI Li-qun; WU Lin

    2009-01-01

    The influence of welding parameters on mechanical properties and microstructure of the welds of laser-TIG double-side welded 5A06 aluminum alloy was investigated. The results show that the weld cross-sectional shape has an intimate relation with the mechanical properties and microstructure of the welds. The symmetrical "X" cross-section possesses a relatively higher tensile strength and elongation than the others, about 91% and 58% of those of base metal, respectively. The good weld profiles and free defects are responsible for the improvement of tensile properties. Due to low hardness of the fusion zone, this region is the weakest area in the tensile test and much easier to fracture. The loss of Mg element is responsible for the decrease of mechanical properties of the joints. The microstructure of "X" cross-section has an obvious difference along the direction of weld depth, and that of the "H" cross-section is consistent and coarse.

  17. Equalization of Ti-6Al-4 V alloy welded joint by scanning electron beam welding

    Institute of Scientific and Technical Information of China (English)

    1999-01-01

    The equalization of Ti-6Al-4V alloy welded joint with base metal on corrosion resistance, strength and ductility was studied. The solidification microstructure is transformed from 650 μm columnar grains to 100 μm equiaxed grains by scanning electron beam welding. The anodic polarization curve of 150 μm equiaxed grains coincides with that of base metal. Equal corrosion resistance between weld metal and base metal was ob tained. Uniform microstructure and solutedistribution are the basis of equalization. Corrosion rate of weld with 150 μm equiaxed grains is the lowest, 2.45 times lower than that of 650 μm columnar grains. Weld strength is 98% as much as that of base metal, yield-strength ratio is 99.5%, which is 3.6% higher than that of base metal.

  18. Optimization of laser butt welding parameters with multiple performance characteristics

    Science.gov (United States)

    Sathiya, P.; Abdul Jaleel, M. Y.; Katherasan, D.; Shanmugarajan, B.

    2011-04-01

    This paper presents a study carried out on 3.5 kW cooled slab laser welding of 904 L super austenitic stainless steel. The joints have butts welded with different shielding gases, namely argon, helium and nitrogen, at a constant flow rate. Super austenitic stainless steel (SASS) normally contains high amount of Mo, Cr, Ni, N and Mn. The mechanical properties are controlled to obtain good welded joints. The quality of the joint is evaluated by studying the features of weld bead geometry, such as bead width (BW) and depth of penetration (DOP). In this paper, the tensile strength and bead profiles (BW and DOP) of laser welded butt joints made of AISI 904 L SASS are investigated. The Taguchi approach is used as a statistical design of experiment (DOE) technique for optimizing the selected welding parameters. Grey relational analysis and the desirability approach are applied to optimize the input parameters by considering multiple output variables simultaneously. Confirmation experiments have also been conducted for both of the analyses to validate the optimized parameters.

  19. Joint performance of CO2 laser beam welding 5083-H321 aluminum alloy

    Institute of Scientific and Technical Information of China (English)

    Qi Junfeng; Zhang Dongyun; Xiao Rongshi; Chen Kai; Zuo Tiechuan

    2007-01-01

    Laser beam welding of aluminum alloys is expected to offer good mechanical properties of welded joints. In this experimental work reported, CO2 laser beam autogenous welding and wire feed welding are conducted on 4mm thick 5083-H321 aluminum alloy sheets at different welding variables. The mechanical properties and microstructure characteristics of the welds are evaluated through tensile tests, micro-hardness tests, optical microscopy and scanning electron microscopy (SEM). Experimental results indicate that both the tensile strength and hardness of laser beam welds are affected by the constitution of filler material, except the yield strength. The soften region of laser beam welds is not in the heat-affected zone (HAZ). The tensile fracture of laser beam welded specimens takes place in the weld zone and close to the weld boundary because of different filler materials. Some pores are found on the fracture face, including hydrogen porosities and blow holes, but these pores have no influence on the tensile strength of laser beam welds. Tensile strength values of laser beam welds with filler wire are up to 345.57MPa, 93% of base material values, and yield strengths of laser beam welds are equivalent to those of base metal (264.50MPa).

  20. Comparative analysis of the friction stir welded aluminum-magnesium alloy joint grain structure

    Science.gov (United States)

    Zaikina, A. A.; Sizova, O. V.; Novitskaya, O. S.

    2015-10-01

    A comparative test of the friction stir welded aluminum-magnesium alloy joint microstructure for plates of a different thickness was carried out. Finding out the structuring regularities in the weld nugget zone, that is the strongest zone of the weld, the effects of temperature-deformational conditions on the promotion of a metal structure refinement mechanism under friction stir welding can be determined. In this research friction stir welded rolled plates of an AMg5M alloy; 5 and 8 mm thick were investigated. Material fine structure pictures of the nugget zone were used to identify and measure subgrain and to define a second phase location. By means of optical microscopy it was shown that the fine-grained structure developed in the nugget zone. The grain size was 5 flm despite the thickness of the plates. In the sample 5.0 mm thick grains were coaxial, while in the sample 8.0 mm thick grains were elongate at a certain angle to the tool travel direction.

  1. Microstructure and mechanical properties of GTAW welded joints of AA6105 aluminum alloy

    Directory of Open Access Journals (Sweden)

    Minerva Dorta-Almenara

    2016-09-01

    Full Text Available Gas Tungsten Arc Welding (GTAW is one of the most used methods to weld aluminum. This work investigates the influence of welding parameters on the microstructure and mechanical properties of GTAW welded AA6105 aluminum alloy joints. AA6105 alloy plates with different percent values of cold work were joined by GTAW, using various combinations of welding current and speed. The fusion zone, in which the effects of cold work have disappeared, and the heat affected zone of the welded samples were examined under optical and scanning electron microscopes, additionally, mechanical tests and measures of Vickers microhardness were performed. Results showed dendritic morphology with solute micro- and macrosegregation in the fusion zone, which is favored by the constitutional supercooling when heat input increases. When heat input increased and welding speed increased or remained constant, greater segregation was obtained, whereas welding speed decrease produced a coarser microstructure. In the heat affected zone recrystallization, dissolution, and coarsening of precipitates occurred, which led to variations in hardness and strength.

  2. Effect of Process Parameters on Tensile Strength of Friction Stir Welded Cast LM6 Aluminium Alloy Joints

    Institute of Scientific and Technical Information of China (English)

    M. Jayaraman; R.Sivasubramanian; V. Balasubramanian

    2009-01-01

    This paper reports the effect of friction stir welding (FSW) process parameters on tensile strength of cast LM6 aluminium alloy. Joints were made by using different combinations of tool rotation speed, welding speed and axial force each at four levels. The quality of weld zone was investigated using macrostructure and microstructure analysis. Tensile strength of the joints were evaluated and correlated with the weld zone hardness and microstructure. The joint fabricated using a rotational speed of 900 r/min, a welding speed of 75 mm/min and an axial force of 3 kN showed superior tensile strength compared with other joints. The tensile strength and microhardness of the welded joints for the optimum conditions were 166 MPa and 64.8 Hv respectively.

  3. Effect Of Process Parameters On Mechanical Properties Of Friction Stir.Welded Joint Of Two Similar &Dissimilar Al-Alloys

    Directory of Open Access Journals (Sweden)

    Umasankar Das,

    2015-09-01

    Full Text Available Friction Stir Welding (FSW is an advance joining process for different similar and dissimilar materials. It is commonly used for joining of Aluminum alloys. However it is necessary to overcome some challenges for its wide-spread uses. Tool design and the selection of process parameters are critical issues in the usage of this process. This study focuses on the process parameters that is required for producing effective friction stir welding of two similar aluminum alloys (AA6101T6 to AA6101T6 and dissimilar Aluminum alloys (AA6101T6 alloy to AA6351T6 . Three different tool diameters such as 20 mm, 25 mm and 30 mm with three different tool rotational speeds such as 600 rpm, 800 rpm and 1200 rpm have been used to weld the joints. The welded samples were tested for mechanical properties as well as microstructure. It was observed that 30 mm tool gives better weld quality for friction stir welding of similar aluminum alloy but 25 mm tool with 1200 rpm rotational speed gave satisfactory weld quality for friction stir welding of dissimilar aluminum alloys. It is one of the important welding process that can adopted for welding of aluminum alloys with excellent mechanical properties. The results were confirmed by further experiments.

  4. Characteristics of AZ31 Mg alloy joint using automatic TIG welding

    Science.gov (United States)

    Liu, Hong-tao; Zhou, Ji-xue; Zhao, Dong-qing; Liu, Yun-teng; Wu, Jian-hua; Yang, Yuan-sheng; Ma, Bai-chang; Zhuang, Hai-hua

    2017-01-01

    The automatic tungsten-inert gas welding (ATIGW) of AZ31 Mg alloys was performed using a six-axis robot. The evolution of the microstructure and texture of the AZ31 auto-welded joints was studied by optical microscopy, scanning electron microscopy, energy-dispersive X-ray spectroscopy, and electron backscatter diffraction. The ATIGW process resulted in coarse recrystallized grains in the heat affected zone (HAZ) and epitaxial growth of columnar grains in the fusion zone (FZ). Substantial changes of texture between the base material (BM) and the FZ were detected. The {0002} basal plane in the BM was largely parallel to the sheet rolling plane, whereas the c-axis of the crystal lattice in the FZ inclined approximately 25° with respect to the welding direction. The maximum pole density increased from 9.45 in the BM to 12.9 in the FZ. The microhardness distribution, tensile properties, and fracture features of the AZ31 auto-welded joints were also investigated.

  5. Microstructure characteristics and mechanical property of aluminum alloy/stainless steel lap joints fabricated by MIG welding-brazing process

    Energy Technology Data Exchange (ETDEWEB)

    Zhang Hongtao, E-mail: hitzht@yahoo.com.cn [School of Materials Science and Engineering, Harbin Institute of Technology at Weihai, Weihai 264209 (China); Liu Jiakun [School of Materials Science and Engineering, Harbin Institute of Technology at Weihai, Weihai 264209 (China)

    2011-07-25

    Highlights: {yields} Wrought aluminum and stainless steel was joined with welding-brazing process. {yields} Effect of different layers on spreadability of molten filler metal was examined. {yields} Mechanical property of the joints with different heat inputs was investigated. {yields} Microstructure of the joints were also studied by OM, SEM and TEM. {yields} Phase composition was ascertained by diffraction spot and XRD analysis. - Abstract: Lap joints of aluminum alloy 2B50 and stainless steel 1Cr18Ni9Ti were welded by MIG welding-brazing method with 4043 Al-Si filler metal. The effect of aluminizing coating and galvanized zinc coating on fusion metal spreadability were studied. The aluminized coating had limited effect to promote weld surface appearance and obvious micro-cracks were found between the compound layer and the steel side. The fracture in tensile tests occurred at the interfacial layer of the weld with a low tensile strength about 60 MPa. Joints between aluminum alloy and galvanized steel had good surface appearances and the intermetallic compound in fusion zone region close to joint interface was Al{sub 4.5}FeSi. The thickness of the intermetallic compound layer varied from about 5 {mu}m to 15 {mu}m depending on the heat input and the highest tensile strength of lap joint could reached 193.6 MPa when the heat input is 0.846 KJ/cm.

  6. Effect of filler wire on the joint properties of AZ31 magnesium alloys using CO2 laser welding

    Institute of Scientific and Technical Information of China (English)

    Wang Hongying; Li Zhijun

    2007-01-01

    Laser welding with filler wire of AZ31 magnesium alloys is investigated using a CO2 laser experimental system. The effect of three different filler wires on the joint properties is researched. The results show that the weld appearance can be effectively improved when using laser welding with filler wire. The microhardness and tensile strength of joints are almost the same as those of the base metal when ER AZ31 or ER AZ61 wire is adopted. However, when the filler wire of ER 5356 aluminum alloy is used, the mechanical properties of joints become worse. For ER AZ31 and ER AZ61 filler wires, the microstructure of weld zone shows small dendrite grains. In comparison, for ER 5356 filler wire, the weld shows a structure of snowy dendrites and many intermetallic compounds and eutectic phases distribute in the dendrites. These intermetallic constituents with low melting point increase the tendency of hot crack and result in fragile joint properties. Therefore, ER AZ31 and ER AZ61 wire are more suitable filler material than ER 5356 for CO2 laser welding of AZ31 magnesium alloys.

  7. Brazing technology of Ti alloy/stainless steel dissimilar metal joint at system integrated modular advanced reactor

    Energy Technology Data Exchange (ETDEWEB)

    Kwon, Sang Chul; Kim, Sung Ho; Kim, Yong Wan; Kim, Jong In

    2001-02-01

    For the technoldogy development of brazing Ti alloy to stainless steel joints used at SMART, the status of brazing technology development, brazing processes, and the brazing technology of Ti alloy and stainless steel are reviewed. Because fusion welding process cannot be applied due to the formation of intermetallic compounds in the weld metal, brazing joint was selected at the design. The joint part is assembled with a thread composed with male part of Ti alloy tube and female part of stainless tube. The gap in the thread will be filled with brazing filler metal. However, brittle Ti-Fe intermetallic compounds are formed at the surface of stainless steel through the diffusion of Ti at the melt. Brazing conditions should be set-up to reduce the formation of intermetallic compounds. For that, 3 kinds of Ag filler metals were selected as the candidates and heating will be done with induction and electric furnaces. Through measuring of joint strength according to the control of pre- and post-braze treatment, heating rate and heating time, optimal brazing method will be fixed. To qualify the brazing procedure and performance and to check defects in final product, the inspection plan will be established according to the req2wuirements of AWS and ASME.

  8. Effect of Initial Microstructure on the Microstructural Evolution and Joint Efficiency of a WE43 Alloy During Friction Stir Welding

    Science.gov (United States)

    2013-04-01

    A FEI Nova NanoSEM 230 (20 kV, 3.1 mA, tilting 70o, 0.3 μm step size) was used to record the EBSD patterns for stir zone. The Vickers microhardness ... Microhardness data for as processed and PWHT samples. 4. Conclusions The effect of processing conditions on the joint efficiency of a T5 temper WE43 alloy...texture on fracture location in friction stir weld of Mg alloy AZ61 during tensile test ,” Scripta Materialia 49 (2003), 161–166. 8. Z.Y. Ma, A.L

  9. Corrosion resistance of the soldering joint of post-soldering of palladium-based metal-ceramic alloys.

    Science.gov (United States)

    Kawada, E; Sakurai, Y; Oda, Y

    1997-05-01

    To evaluate the corrosion resistance of post soldering of metal-ceramic alloys, four commercially available palladium-system metal-ceramic alloys (Pd-Cu, Pd-Ni, Pd-Ag, and Pd-Sb systems) and two types of solder (12 k gold solder and 16 k gold solder) with different compositions and melting points were used. The corrosion resistance of the soldered joint was evaluated by anodic polarization. The electrochemical characteristics of soldered surface were measured using electrochemical equipment. Declines in corrosion resistance were not detectable with Pd-Cu, Pd-Ag and Pd-Sb types, but break down at low potential occurred with Pd-Ni type.

  10. Microstructure and fracture behavior of SiO_2 glass ceramic and TC4 alloy joint brazed with TiZrNiCu alloy

    Institute of Scientific and Technical Information of China (English)

    LIU Duo; ZHANG Li-xia; FENG Ji-cai; LIU Hong-bin; HE Peng

    2009-01-01

    Vacuum brazing of SiO_2 glass ceramic and TC4 alloy using a commercially available TiZrNiCu foil was investigated. The interfaciai microstructure and the fractures were examined with an optical microscope (OM) and an S-4700 scanning electron microscope (SEM) equipped with an energy dispersive spectrometer (EDS) and an electron probe X-ray microanalyzer (EPMA). The structure of joint interface was identified by XRD (JDX-3530M). Meanwhile, the fracture paths of the joints were comprehensively studied. The results show that processing parameters, especially the brazing temperature, have a significant effect on the microstructurc and mechanical properties of joints. The typical interface structure is SiO_2/Ti_2O+Zr_3Si_2+Ti_5Si_3/(Ti,Zr)+Ti_2O+ TiZrNiCu/Ti(s.s)/TiZrNiCu+Ti(s.s)+Ti_2(Cu,Ni)/TC4 from SiO_2 glass ceramic to TC4 alloy side. Based on the mechanical property tests, the joints brazed at 880℃ for 5 min has the maximum shear strength of 23 MPa.

  11. Microstructure and Strength of Brazed Joints of Ti3Al Base Alloy with Cu-P Filler Metal

    Institute of Scientific and Technical Information of China (English)

    Peng HE; Jicai FENG; Heng ZHOU

    2005-01-01

    Brazing of Ti3Al alloys with the filler metal Cu-P was carried out at 1173~1273 K for 60~1800 s. When products are brazed, the optimum brazing parameters are as follows: brazing temperature is 1215~1225 K; brazing time is 250~300 s. Four kinds of reaction products were observed during the brazing of Ti3Al alloys with the filler metal Cu-P, i.e., Ti3Al phase with a small quantity of Cu (Ti3Al(Cu)) formed close to the Ti3Al alloy; the TiCu intermetallic compounds layer and the Cu3P intermetallic compounds layer formed between Ti3Al(Cu) and the filler metal, and a Cu-base solid solution formed with the dispersed Cu3P in the middle of the joint. The interfacial structure of brazed Ti3Al alloys joints with the filler metal Cu-P is Ti3Al/Ti3Al(Cu)/TiCu/Cu3P/Cu solid solution (Cu3P)/Cu3P/TiCu/Ti3Al(Cu)/Ti3Al, and this structure will not change with brazing time once it forms. The thickness of TiCu+Cu3P intermetallic compounds increases with brazing time according to a parabolic law. The activation energy Q and the growth velocity K0 of reaction layer TiCu+Cu3P in the brazed joints of Ti3Al alloys with the filler metal Cu-P are 286 k J/mol and 0.0821 m2/s, respectively, and growth formula was y2=0.0821exp(-34421.59/T)t.Careful control of the growth for the reaction layer TiCu+Cu3P can influence the final joint strength. The formation of the intermetallic compounds TiCu+Cu3P results in embrittlement of the joint and poor joint properties. The Cu-P filler metal is not fit for obtaining a high-quality joint of Ti3Al brazed.

  12. Crack growth analysis due to PWSCC in dissimilar metal butt weld for reactor piping considering hydrostatic and normal operating conditions

    Energy Technology Data Exchange (ETDEWEB)

    Lee, Hwee Sueng; Huh, Nam Su [Seoul Nat' l Univ., Seoul (Korea, Republic of); Lee, Seung Gun; Park, Heung Bae [KEPCO Engineering and Construction Company, Gyeonggi (Korea, Republic of); Lee, Sung Ho [KHNP Central Research Institute, Daejeon (Korea, Republic of)

    2013-01-15

    This study investigates the crack growth behavior due to primary water stress corrosion cracking (PWSCC) in the dissimilar metal butt weld of a reactor piping using Alloy 82/182. First, detailed finite element stress analyses were performed to predict the stress distribution of the dissimilar metal butt weld in which the hydrostatic and the normal operating loads as well as the weld residual stresses were considered to evaluate the stress redistribution due to mechanical loadings. Based on the stress distributions along the wall thickness of the dissimilar metal butt weld, the crack growth behavior of the postulated axial and circumferential cracks were predicted, from which the crack growth diagram due to PWSCC was proposed. The present results can be applied to predict the crack growth rate in the dissimilar metal butt weld of reactor piping due to PWSCC.

  13. Effect of adding powder on joint properties of laser penetration welding for dual phase steel and aluminum alloy

    Science.gov (United States)

    Zhou, D. W.; Liu, J. S.; Lu, Y. Z.; Xu, S. H.

    2017-09-01

    The experiments of laser penetration welding for dual phase steel and aluminum alloy were carried out, and the effect of adding Mn or Si powder on mechanical properties and microstructure of the weld was investigated. Some defects, such as spatter, inclusion, cracks and softening in heat affected zone (HAZ), can be avoided in welding joints, and the increased penetration depth is obtained by adding Mn or Si powder. The average tensile-shear strength of Si-added joint is 3.84% higher than that of Mn-added joint, and the strength of both joints exceeds that of no-added joint. In the case of adding Mn powder, small amount of liquid Al is mixed into steel molten pool, and the Al content increases in both sides of the weld, which leads to the increased weld width in aluminum molten pool. Thus, transverse area increases in jointing steel to aluminum, which is significant for the improved tensile-shear strength of joints. As far as adding Si powder is concerned, it is not the case, the enhancement of the joint properties benefits from improvement of metallurgical reaction.

  14. Microstructure and Mechanical Properties of 6063 Aluminum Alloy Brazed Joints with Al-Si-Cu-Ni-RE Filler Metal

    Science.gov (United States)

    Zhang, Guowei; Bao, Yefeng; Jiang, Yongfeng; Zhu, Hong

    2011-11-01

    A new low melting point filler metal, Al-Si-Cu-Ni-RE, was developed for the furnace brazing of aluminum alloy 6063. Flux-assisted brazing was conducted at 560 °C using the new filler metal and AlF3-CsF-KF flux. Microstructure of the brazed joints were studied by means of SEM, TEM, and EDS. Shear strength and micro-Vickers hardness of joints had been tested. Results show that sound joints could be obtained with the filler metal and the flux. Microstructure characterization of the brazed joint shows dendritic CuAl2 phase was distributed evenly and Si-phase was spheroidized and refined, which was embedded in CuAl2 dendrites with modification of rare-earth element. Shear strength test results show that the joints with Al-Si-Cu-Ni-RE filler metal achieved average shear strength of 62.5 MPa, 14.5% more than the shear strength of brazed joints with Chinese HL401 filler metal. The micro-Vickers hardness of joint after T6 treatment is about 83 HV. The hardness of the joints after just brazing and after solution treatment was higher than the hardness of the base metal.

  15. FIRE HAZARDS ANALYSIS - BUSTED BUTTE

    Energy Technology Data Exchange (ETDEWEB)

    R. Longwell; J. Keifer; S. Goodin

    2001-01-22

    The purpose of this fire hazards analysis (FHA) is to assess the risk from fire within individual fire areas at the Busted Butte Test Facility and to ascertain whether the DOE fire safety objectives are met. The objective, identified in DOE Order 420.1, Section 4.2, is to establish requirements for a comprehensive fire and related hazards protection program for facilities sufficient to minimize the potential for: (1) The occurrence of a fire related event. (2) A fire that causes an unacceptable on-site or off-site release of hazardous or radiological material that will threaten the health and safety of employees. (3) Vital DOE programs suffering unacceptable interruptions as a result of fire and related hazards. (4) Property losses from a fire and related events exceeding limits established by DOE. Critical process controls and safety class systems being damaged as a result of a fire and related events.

  16. Effects of arc-ultrasonic on pores distribution and tensile property in TIG welding joints of MGH956 alloy

    Energy Technology Data Exchange (ETDEWEB)

    Zhu, Qiang, E-mail: zhuqiang@ujs.edu.cn [School of Material Science and Engineering, Jiangsu University, Zhenjiang (China); Lei, Yu-cheng [School of Material Science and Engineering, Jiangsu University, Zhenjiang (China); State Key Laboratory of Advanced Welding and Joining, Harbin Institute of Technology, Harbin (China); Wang, Yunlong; Huang, Wei; Xiao, Bo; Ye, Yi-min [School of Material Science and Engineering, Jiangsu University, Zhenjiang (China)

    2014-12-15

    MGH956, a kind of oxide dispersion strengthened (ODS) alloy, which is considered as candidate structural material for advanced nuclear systems because of its excellent radiation resistance and high-temperature capability. However, pores in fusion welding joints seriously reduced the quality and performance of the joint and structure. Arc-ultrasonic technology was applied in this research in order to prevent pores and improve tensile strength. The results showed that the excitation current of arc-ultrasonic has great effect on the pores distribution and tensile property. When it is increased to 20 A or 30 A, few pores are in the joint and the tensile strength (about 550 MPa) is also improved. When the arc-ultrasonic frequency decreased from 60 kHz to 30 kHz, bubbles floated outside more easily, the tensile strength is increased to about 543 MPa. But arc-ultrasonic has little influence on weld joints microhardness change.

  17. Influences of size and position of defects on the fatigue life of electron beam welded-aluminum alloy joints

    Institute of Scientific and Technical Information of China (English)

    LU Li; ZHAO Haiyan; CAI Zhipeng; CUI Xiaofang

    2007-01-01

    Defects such as pores influence the fatigue life of electron beam-welded aluminum alloy joints. In this paper,the influences of pore size and position on the fatigue life of aluminum overlap joint are studied. A finite element model (FEM), combined with experimental data, is established to evaluate the fatigue life of overlap joints. By employing this FE model, the effects of pore size and position on fatigue lives of overlap joints are investigated and discussed. From the present study, when pore position is closer to the weld bead tip or the faying surface, the fatigue life decreases. Also, there is a critical size for the pore; when the pore size is larger than the critical value, the fatigue strength decreases sharply.

  18. Microstructure and strength of brazed joints of TiB2 cermet to TiAl-based alloys

    Institute of Scientific and Technical Information of China (English)

    李卓然; 冯吉才; 曹健

    2003-01-01

    In this study, TiB2 cermet and TiAl-based alloy are vacuum brazed successfully by using Ag-Cu-Ti filler metal. The microstructural analyses indicate that two reaction products, Ti(Cu, Al)2 and Ag based solid solution (Ag(s.s)), are present in the brazing seam, and the interface structure of the brazed joint is TiB2/TiB2+ Ag(s.s) /Ag(s.s)+Ti(Cu, Al)2/Ti(Cu, Al)2/TiAl. The experimental results show that the shear strength of the brazed TiB2/TiAl joints decreases as the brazing time increases at a definite brazing temperature. When the joint is brazed at 1 223 K for 5 min, a joint strength up to 173 MPa is achieved.

  19. R. Freeman Butts: Educational Foundations and Educational Diplomacy

    Science.gov (United States)

    Allison, John

    2014-01-01

    R. Freeman Butts was an American historian and philosopher of education who died in March 2010. This paper will investigate Butts' various roles and writings and ask the question: why is Butts important to the contemporary generation of teacher educators and teachers? This paper will argue that the breadth of Butts' work builds connections and is…

  20. R. Freeman Butts: Educational Foundations and Educational Diplomacy

    Science.gov (United States)

    Allison, John

    2014-01-01

    R. Freeman Butts was an American historian and philosopher of education who died in March 2010. This paper will investigate Butts' various roles and writings and ask the question: why is Butts important to the contemporary generation of teacher educators and teachers? This paper will argue that the breadth of Butts' work builds connections and is…

  1. Comparison of Extensive Thermal Cycling Effects on Microstructure Development in Micro-alloyed Sn-Ag-Cu Solder Joints

    Science.gov (United States)

    Anderson, Iver E.; Boesenberg, Adam; Harringa, Joel; Riegner, David; Steinmetz, Andrew; Hillman, David

    2012-02-01

    Pb-free solder alloys based on the Sn-Ag-Cu (SAC) ternary eutectic have promise for widespread adoption across assembly conditions and operating environments, but enhanced microstructural control is needed. Micro-alloying with elements such as Zn was demonstrated for promoting a preferred solidification path and joint microstructure earlier in simple (Cu/Cu) solder joints studies for different cooling rates. This beneficial behavior now has been verified in reworked ball grid array (BGA) joints, using dissimilar SAC305 (Sn-3.0Ag-0.5Cu, wt.%) solder paste. After industrial assembly, BGA components joined with Sn-3.5Ag-0.74Cu-0.21Zn solder were tested in thermal cycling (-55°C/+125°C) along with baseline SAC305 BGA joints beyond 3000 cycles with continuous failure monitoring. Weibull analysis of the results demonstrated that BGA components joined with SAC + Zn/SAC305 have less joint integrity than SAC305 joints, but their lifetime is sufficient for severe applications in consumer, defense, and avionics electronic product field environments. Failure analysis of the BGA joints revealed that cracking did not deviate from the typical top area (BGA component side) of each joint, in spite of different Ag3Sn blade content. Thus, SAC + Zn solder has not shown any advantage over SAC305 solder in these thermal cycling trials, but other characteristics of SAC + Zn solder may make it more attractive for use across the full range of harsh conditions of avionics or defense applications.

  2. Effects of post-weld heat treatment on dissimilar metal joint between aluminum alloy and stainless steel

    Energy Technology Data Exchange (ETDEWEB)

    Dong Honggang, E-mail: donghg@dlut.edu.cn [School of Materials Science and Engineering, Dalian University of Technology, Dalian 116085 (China); Liao Chuanqing; Yang Liqun [School of Materials Science and Engineering, Dalian University of Technology, Dalian 116085 (China); Dong Chuang [Key Lab of Materials Modification, Dalian University of Technology, Ministry of Education, Dalian 116085 (China)

    2012-07-30

    Highlights: Black-Right-Pointing-Pointer Al alloy was joined to stainless steel with Zn-15Al flux-cored filler wire. Black-Right-Pointing-Pointer Effects of post-weld heat treatment on joint performance were investigated. Black-Right-Pointing-Pointer The distribution of Zn-rich phases in the weld changed with PWHT conditions. Black-Right-Pointing-Pointer Fine Zn-rich phases uniformly distributed in the weld enhanced the joint strength. Black-Right-Pointing-Pointer Fractured surfaces of the specimens after tensile testing were examined. - Abstract: Lap joining of 5A02 aluminum alloy to 304 stainless steel sheets was conducted by gas tungsten arc welding with Zn-15%Al flux-cored filler wire, and the effects of the temperature and duration time during post-weld heat treatment on the microstructure and mechanical properties of the resultant joints were investigated. The experimental results show that the concentration and size of the Zn-rich phases in the weld, especially along the weld/steel interface, changed with different temperature and duration time, and consequently affected the joint strength. The fine Zn-rich phases uniformly distributed in the weld could enhance the joint strength; however, the coarse Zn-rich phases along the interfacial layer would degrade the bonding strength of the interfacial layer. The fractured surfaces of the specimens after tensile testing were also examined.

  3. T-joints of Ti alloys with hybrid laser-MIG welding: macro-graphic and micro-hardness analyses

    Science.gov (United States)

    Spina, R.; Sorgente, D.; Palumbo, G.; Scintilla, L. D.; Brandizzi, M.; Satriano, A. A.; Tricarico, L.

    2012-03-01

    Titanium alloys are characterized by high mechanical properties and elevated corrosion resistance. The combination of laser welding with MIG/GMAW has proven to improve beneficial effects of both processes (keyhole, gap-bridging ability) while limiting their drawbacks (high thermal gradient, low mechanical resistance) In this paper, the hybrid Laser-GMAW welding of Ti-6Al-4V 3-mm thick sheets is investigated using a specific designed trailing shield. The joint geometry was the double fillet welded T-joint. Bead morphologies, microstructures and mechanical properties (micro-hardness) of welds were evaluated and compared to those achieved for the base metals.

  4. Identification of mechanical properties of weld joints of AlMgSi07.F25 aluminium alloy

    Directory of Open Access Journals (Sweden)

    P. Kopas

    2017-01-01

    Full Text Available The aim of this paper is to present the analysis of selected mechanical properties of weld joints of AlMgSi07.F25 aluminium alloy. We will focus on the influence of the test bar neck shape on the tensile strength characteristics and the course of hardness in the weld joint cross-section. For the welding process using TIG (Tungsten Inert Gas technology we considered AlSi5 as the additive material. This paper also includes a short study of numerical modelling of the test bar welding.

  5. Microstructures and properties analysis of dissimilar metal joint in the friction stir welded copper to aluminum alloy

    Institute of Scientific and Technical Information of China (English)

    Wang Xijing; Zhang Zhongke; Da Chaobing; Li Jing

    2007-01-01

    This paper mainly concentrated on the feasibility of friction stir welding of dissimilar metal of aluminum alloy to copper (T2) and a preliminary analysis of welding parameters influencing on the microstructures and properties of joint was carried out. The results indicated that the thickness of workpiece played an important role in the welding parameters which could succeed in the friction stir welding of dissimilar metal of copper to aluminum alloy, and the parameters were proved to be a narrow choice. The interfacial region between copper and aluminum in the dissimilar joint was not uniformly mixed, constituted with part of incomplete mixing zone, complete mixing zone, dispersion zone and the most region's boundary was obvious. Meantime a kind banded structure with inhomogeneous width was formed. The intermetallic compounds generated during friction stir welding in the interfacial region were mainly Cu9Al4 , Al2Cu etc, and their hardness was higher than others.

  6. Evaluation of the Properties of Si3N4/Si3N4 Joint Brazed Using a Filler Alloy Containing Pd

    Institute of Scientific and Technical Information of China (English)

    M. Naka; Jie ZHANG; Yu ZHOU

    2003-01-01

    Si3N4 ceramic was jointed to itself using a filler alloy of Cu76.5Pd8.5Ti15, and the mechanical properties of the jointwere measured and analyzed. By using a filler alloy of Cu76.5Pd8.5Ti15, the SisN4/SisN4 joints were obtained bybrazing at 1373~1473 K f

  7. Influence of Ultrasonic Impact Treatment on Fatigue Properties of 2A12 Aluminum Alloy Welded Joints%超声冲击处理对2A12铝合金焊接接头疲劳性能的影响

    Institute of Scientific and Technical Information of China (English)

    李占明; 朱有利; 辛毅

    2011-01-01

    采用超声冲击处理方法对2A12铝合金焊接接头进行全覆盖强化处理.通过弯曲疲劳对比试验,建立了未处理与超声冲击强化处理铝合金焊接接头试样的S-N曲线,分析了超声冲击处理对铝合金焊接接头疲劳性能的影响;通过接头组织、残余应力和断口形貌分析了超声冲击处理提高铝合金焊接接头抗疲劳断裂性能的微观机理.结果表明,超声冲击处理使2A12铝合金焊接接头疲劳强度由40.5MPa提高到56.1MPa,提高了38.5%,同时,接头表层晶粒大幅细化、缺陷减少、组织更加致密,而且引入了最大约为-285MPa的残余压应力.%2A12 aluminum alloy welded joint was full coverage strengthened by ultrasonic impact treatment (UIT). The S-N curves of welded joint samples with and without UIT were set up by making bending fatigue test. The effect of UIT on fatigue properties of aluminum alloy welded joint was analyzed. The fatigue fracture mechanisms of these samples with and without UIT were studied by microstructure, residual stress and fracture surface analysis. The results showed that the fatigue limit of 2A12 aluminum alloy butt-welded joints was increased 38.5%. At the same time, the surface defects of welded joints were reduced substantially after ultrasonic impact treatment. The coarse-grained microstructures of top-surface layer of welded joint were refined after the UIT. The metallurgical structure of the near surface material of the joint was thus density. Compressive residual stress was induced at the surface of welded joints by UIT.

  8. SRμCT study of crack propagation within laser-welded aluminum-alloy T-joints

    Science.gov (United States)

    Herzen, J.; Beckmann, F.; Riekehr, S.; Bayraktar, F. S.; Haibel, A.; Staron, P.; Donath, T.; Utcke, S.; Kocak, M.; Schreyer, A.

    2008-08-01

    Using laser welding in fabrication of metallic airframes reduces the weight and hence fuel consumption. Currently only limited parts of the airframes are welded. To increase laser beam welded parts, there is the need for a better understanding of crack propagation and crack-pore interaction within the welds. Laser beam welded Al-alloys may contain isolated small process pores and their role and interaction with growing crack need to be investigated. The present paper presents the first results of a crack propagation study in laser beam welded (LBW) Al-alloy T-joints using synchrotron radiation based micro computed tomography (SRμCT). A region-of-interest technique was used, since the specimens exceeded the field of view of the X-ray detector. As imaging with high density resolution at high photon energies is very challenging, a feasibility measurement on a small laser weld, cut cylindrically from the welded region of a T-joint, was done before starting the crack-propagation study. This measurement was performed at the beamline HARWI-II at DESY to demonstrate the potential of the SRμCT as non-destructive testing method. The result has shown a high density resolution, hence, the different Al alloys used in the T-joint and the weld itself were clearly separated. The quantitative image analysis of the 3D data sets allows visualizing non-destructively and calculating the pore size distribution.

  9. Microstructure and Mechanical Property of 3003 Aluminum Alloy Joint Brazed with Al-Si-Cu-Zn Filler Metal

    Directory of Open Access Journals (Sweden)

    LI Xiao-qiang

    2016-09-01

    Full Text Available Al-Si-Cu-Zn filler metal was developed to braze 3003 aluminum alloy. The microstructure and fracture surface of the joint were analyzed by XRD, SEM and EDS, and the effects of brazing temperature on microstructure and property of the joint were investigated. The results show that good joints are obtained at brazing temperature of 540-580℃ for 10min. The brazed joint consists of α(Al solid solution, θ(Al2Cu intermetallic compound, fine silicon phase and AlCuFeMn+Si phase in the central zone of brazed seam, and α(Al solid solution and element diffusion layers at both the sides of brazed seam, and the base metal. The room temperature (RT shear fracture of the joint occurs at the interface between the teeth shape α(Al in the diffusion layer and the center zone of brazed seam, which is mainly characterized as brittle cleavage. As the brazing temperature increases, α(Al solid solution crystals in the diffusion zone grow up, and the interfacial bonding of the joint is in the form of interdigitation. Brazing at 560℃ for 10min, the RT shear strength of the joint reaches the maximum value of 92.3MPa, which is about 62.7% of the base material.

  10. The effect of postprocessing on tensile property and microstructure evolution of friction stir welding aluminum alloy joint

    Energy Technology Data Exchange (ETDEWEB)

    Hu, Z.L., E-mail: zhilihuhit@163.com [Hubei Key Laboratory of Advanced Technology of Automobile Parts, Wuhan University of Technology, Wuhan 430070 (China); State Key Laboratory of Advanced Welding and Joining, Harbin Institute of Technology, Harbin 150001 (China); State Key Laboratory of Materials Processing and Die & Mould Technology, Huazhong University of Science and Technology (China); Wang, X.S. [State Key Laboratory of Advanced Welding and Joining, Harbin Institute of Technology, Harbin 150001 (China); Pang, Q. [School of Mechanical and Electrical Engineering, Wuhan Donghu University, Wuhan 430070 (China); Huang, F.; Qin, X.P.; Hua, L. [Hubei Key Laboratory of Advanced Technology of Automobile Parts, Wuhan University of Technology, Wuhan 430070 (China)

    2015-01-15

    Friction stir welding is an efficient manufacturing method for joining aluminum alloy and can dramatically reduce grain size conferring excellent plastic deformation properties. Consequently, friction stir welding is used to manufacture tailor welded blanks to optimize weight or performance in the final component. In the study, the microstructural evolution and mechanical properties of friction stir welding joint during plastic forming and subsequent heat treatment were investigated. The microstructural characteristics of the friction stir welding joints were studied by Electron Backscattered Diffraction and Transmission Electron Microscopy. The mechanical properties were evaluated by tensile and microhardness tests. It is found that the tensile and yield strengths of friction stir welding joints are significantly improved after severe plastic deformation due to the grain refinement. Following heat treatment, the strength of the friction stir welding joints significantly decrease due to the obvious abnormal grain growth. Careful attention must be given to the processing route of any friction stir welding joint intended for plastic forming, especially the annealing between forming passes. Severe plastic deforming of the friction stir welding joint leads to a high level of stored energy/dislocation density, which causes the abnormal grain growth during subsequent heat treatment, and consequently reduce the mechanical properties of the friction stir welding joint. - Highlights: • Great changes are observed in the microstructure of FSW joint after postprocessing. • Postprocessing shows great effect on the microstructure stability of FSW joint. • The weld shows more significant decrease in strength than the BM due to the AGG. • Attention must be given to the processing route of FSW joint for plastic forming.

  11. Laser-assisted friction stir welding of aluminum alloy lap joints: microstructural and microhardness characterizations

    Science.gov (United States)

    Casalino, Giuseppe; Campanelli, Sabina L.; Contuzzi, Nicola; Angelastro, Andrea; Ludovico, Antonio D.

    2014-02-01

    Friction Stir Welding (FSW) is a solid-state joining process; i.e., no melting occurs. The welding process is promoted by the rotation and translation of an axis-symmetric non-consumable tool along the weld centerline. Thus, the FSW process is performed at much lower temperatures than conventional fusion welding, nevertheless it has some disadvantages. The laser Assisted Friction Stir Welding (LAFSW) combines a Friction Stir Welding machine and a laser system. Laser power is used to preheat and to plasticize the volume of the workpiece ahead of the rotating tool; the workpiece is then joined in the same way as in the conventional FSW process. In this work an Ytterbium fiber laser with maximum power of 4 kW and a commercial FSW machine were coupled. Both FSW and LAFSW tests were conducted on 3 mm thick 5754H111 aluminum alloy plates in lap joint configuration with a constant tool rotation rate and with different feed rates. The two processes were compared and evaluated in terms of differences in the microstructure and in the micro-hardness profile.

  12. 7050铝合金搅拌摩擦焊接头微观组织及力学性能分析%Microstructure and mechanical properties analysis of welding joint 7050 Aluminum alloy in friction stir welding

    Institute of Scientific and Technical Information of China (English)

    姜玉恒; 刘金合; 周卫涛

    2012-01-01

    采用搅拌摩擦焊焊接厚12 mm的7050铝合金,分析接头的微观组织和力学性能.研究结果表明,焊核区由于热循环作用形成细小的等轴再结晶组织;热机影响区受机械和热的双重作用组织发生了较大程度的变形,在热循环的作用下发生回复反应;热影响区仅受热循环的作用,组织稍微有粗化现象.力学试验表明:旋转速度400 r/min、焊接速度180 mm/min时,接头的抗拉强度可以达到391 MPa,为母材的77%;焊接速度200 mm/min,旋转速度450 r/min时,接头的抗拉强度可以达到376 MPa,为母材的74%.断口形貌分析显示,接头断裂模式为穿晶和沿晶混合型断裂.%The butt joints of 7050 aluminum alloy plates with thickness of 12 mm were obtained by friction stir welding with optimizal parameters,and the microstructure and Mechanical properties of the joints were analyzed.The results indicate that weld nugget zone is the formation of small equiaxial recrystallization organization.Thermo-mechanically affected zone with machine and hot dual role organization has undergone great degree of distortion,under the action of thermal cycle,happened reply response.Heat affected zone only the function of the heat cycle,coarse grains were found in heat affected zone.Meehanics test shows that the rotation speed is 400 r/min,welding speed is 180 nrWmin,joint tensile strength can reach 391 MPa,the 77% of mother material and the Welding speed is 200 mm/min,rotation speed is 450 r/min Joint tensile strength can reach 376 MPa,the 74% of the mother materials.The fracture morphology analysis show joint fracture mode is wear crystal and the intergranular mixed fiacture.

  13. Experimental Research on Hot Rolling to Improve TIG Welding Joint Mechanical Properties for AZ31B Magnesium Alloy%AZ31B镁合金TIG焊接头的热碾压力学改性实验研究

    Institute of Scientific and Technical Information of China (English)

    李晓泉; 初雅杰; 杨宗辉

    2012-01-01

    To explore method of improving mechanical properties for magnesium alloy welding joint, TIG welding was applied to butt AZ31B magnesium alloy plates with the same composition filled wire, specimens cut from test piece of butt welding were healed up to 350℃ by a special ceramic electric heater, then experiments have been carried out on high temperature tensile machine. Specimens with as-welded and hot rolled were machined as tensile specimens to test normal atmospheric temperature mechanical properties. Meanwhile welding joint was analyzed using optical metallographic microscope and fracture morphology as well as micro-area chemical composition were researched with the help of scanning electronic microscopy and energy spectrum analyzer appended. The results show that applying hot rolling procedure, the tensile strength of TIG welding joint can be increased up to 90% of that of the base metal and elongation rate also improved obviously. Hot rolling may effectively change network-like distribution of β-Mg17 A112 precipitate on α-Mg grain boundary of weld microstructure and make it solid solve to re-precipilate in way of dispersoidparticle in grain, resulting in dispersion-strengthening effect. In addition, hot rolling may also promote as-cast weld microstructure to produce dynamic re-crystallization and make microstructure reconstructed and refined.%为探索镁合金焊接接头的力学性能改性方法,以母材金属同材质丝材为填充材料,对AZ31B板材进行TIG对接焊,然后在高温拉伸试验机上将对接取样用专门制作的陶瓷电加热装置加热至350℃进行接头区域热碾压试验.将焊态及经热碾压的对接焊取样加工成拉伸试样测试其常温力学性能,同时对焊接接头进行金相分析,借助扫描电镜及其附带能谱仪对拉伸断口作微观形貌和微区成分分析.结果表明,经热碾压后,TIG焊接头的抗拉强度可达到母材金属的90%,伸长率也有明显的改善;

  14. Effect of Welding Speed on Joint Features and Lap Shear Properties of Stationary Shoulder FSLWed Alclad 2024 Al Alloy

    Science.gov (United States)

    Xu, Zhiwu; Li, Zhengwei; Lv, Zan; Zhang, Liguo

    2017-03-01

    Using alclad 2024-T4 aluminum alloy as the research object, stationary shoulder technology was used in friction stir lap welding process to investigate its performance in this study. Joint features and mechanical properties of the lap joints were mainly investigated. Results show that lap joint with smooth surface, without shoulder marks and inner defects can be obtained using the stationary shoulder technology. With increasing the welding speed from 40 to 130 mm/min, effective sheet thickness (EST) at the advancing side (AS) shows rather stable values (from 1.17 to 1.31 mm), EST at the retreating side (RS) increases from 0.57 to 1.13 mm, and stir zone width decreases from 4.95 to 4.44 mm. Lap shear failure load of the SSFSLW joints firstly increases and then decreases with increasing the welding speed. Using 100 mm/min, the maximum failure loads of 15.85 and 9.01 kN were obtained when the RS and AS of the joint bear the main load during the lap shear test. Shear fracture mode and tensile fracture mode can be obtained during the lap shear test. All joints present ductile fracture mode.

  15. Effect of Welding Speed on Joint Features and Lap Shear Properties of Stationary Shoulder FSLWed Alclad 2024 Al Alloy

    Science.gov (United States)

    Xu, Zhiwu; Li, Zhengwei; Lv, Zan; Zhang, Liguo

    2017-02-01

    Using alclad 2024-T4 aluminum alloy as the research object, stationary shoulder technology was used in friction stir lap welding process to investigate its performance in this study. Joint features and mechanical properties of the lap joints were mainly investigated. Results show that lap joint with smooth surface, without shoulder marks and inner defects can be obtained using the stationary shoulder technology. With increasing the welding speed from 40 to 130 mm/min, effective sheet thickness (EST) at the advancing side (AS) shows rather stable values (from 1.17 to 1.31 mm), EST at the retreating side (RS) increases from 0.57 to 1.13 mm, and stir zone width decreases from 4.95 to 4.44 mm. Lap shear failure load of the SSFSLW joints firstly increases and then decreases with increasing the welding speed. Using 100 mm/min, the maximum failure loads of 15.85 and 9.01 kN were obtained when the RS and AS of the joint bear the main load during the lap shear test. Shear fracture mode and tensile fracture mode can be obtained during the lap shear test. All joints present ductile fracture mode.

  16. Microstructure and mechanical properties of similar and dissimilar joints of aluminium alloy and pure copper by friction stir welding

    Directory of Open Access Journals (Sweden)

    V.C. Sinha

    2016-09-01

    Full Text Available In the present study, the microstructure and mechanical properties of similar and dissimilar friction stir welded joints of aluminium alloy (AlA and pure copper (Cu were evaluated at variable tool rotational speeds from 150 to 900 rpm in steps of 150 rpm at 60 mm/min travel speed and constant tilt angle 2°. The interfacial microstructures of the joints were characterised by optical and scanning electron microscopy. The Al4Cu9, AlCu, Al2Cu and Al2Cu3 intermetallic compounds have been observed at the interface and stir zone region of dissimilar Al/Cu FSWed joints. Variation in the grain size was observed in the stir zone depending upon the heat input value. Axial force, traverse force and torque value were analysed with variation in tool rotational speed. Residual stresses were measured at the stir zone by X-ray diffraction technique. Maximum ultimate tensile strength of ∼75% of AlA strength for AlA–AlA joints has been obtained at 750 rpm and for Cu–Cu joint tensile strength of ∼100% of tensile strength of Cu was obtained at 300 rpm. However, for Cu–AlA joint when processed at 600 rpm tool rotational speed achieved maximum ultimate tensile strength of ∼77% of AlA.

  17. Microstructures and mechanical properties of Ti3Al/Ni-based superalloy joints arc welded with Ti–Nb and Ti–Ni–Nb filler alloys

    Directory of Open Access Journals (Sweden)

    Bingqing Chen

    2014-08-01

    Full Text Available Dissimilar joining of Ti3Al-based alloy to Ni-based superalloy has been carried out using gas tungsten arc (GTA welding technology with Ti–Nb and Ti–Ni–Nb filler alloys. The joint welded with the Ti–Nb filler alloy contained much less interfacial brittle phases than the one using the Ti–Ni–Nb filler alloy. The average room-temperature tensile strength of the joint welded with Ti–Nb was 202 MPa and the strength value of the one welded with Ti–Ni–Nb was 128 MPa. For both fillers, the weak links of the dissimilar joints were the weld/In718 interfaces. The presence of TiNi, TiNi3 and Ni3Nb intermetallic compounds in the joint welded with Ti–Ni–Nb induced microcracks at the weld/In718 interface and deteriorated the mechanical properties of the joint. And the adoption of the Ti–Nb filler alloy decreased the formation tendency of interfacial brittle phases to some extent and thus enhanced the tensile strength of the joint.

  18. Investigation of welding crack in micro laser welded NiTiNb shape memory alloy and Ti6Al4V alloy dissimilar metals joints

    Science.gov (United States)

    Yuhua, Chen; Yuqing, Mao; Weiwei, Lu; Peng, He

    2017-06-01

    Dissimilar metals of NiTiNb shape memory alloy and Ti6Al4V alloy with a same thickness of 0.2 mm were joined by micro laser welding. The effect of laser power on crack sensitivity of the weld was investigated. The results show that full penetrated welds are obtained when the laser power of 7.2 W is used, many cracks are observed in the weld. With increasing the laser power to 12 W, the number of all cracks and cracking width first increase and then decrease. By XRD analysis, three different kinds of Ti2Ni, NbNi3 and AlNbTi2 intermetallic compounds are found in the weld. According to the formation enthalpy and binary phase diagram, brittle Ti2Ni phase with more contents is existed in the weld due to final solidification, and which is the main reason of crack formation along with large stress concentration. Moreover, the welding cracks like the weld center longitudinal solidification cracks, weld metal toe transversal liquid cracks, heat-affected-zone hot cracks and crater cracks are classified in the laser welded joints. A brittle cleavage fracture with cleavage planes and river patterns in the joints is presented from the fracture surface.

  19. Interfacial microstructure and mechanical property of Ti6Al4V/A6061 dissimilar joint by direct laser brazing without filler metal and groove

    Energy Technology Data Exchange (ETDEWEB)

    Song, Zhihua, E-mail: zhsong@jwri.osaka-u.ac.jp [Joining and Welding Research Institute, Osaka University, Osaka, Ibaraki 567-0047 (Japan); Department of Mechanical Engineering, Tsinghua University, Beijing 100084 (China); Key Laboratory for Advanced Materials Processing Technology, Ministry of Education (China); Nakata, Kazuhiro [Joining and Welding Research Institute, Osaka University, Osaka, Ibaraki 567-0047 (Japan); Wu, Aiping [Department of Mechanical Engineering, Tsinghua University, Beijing 100084 (China); Key Laboratory for Advanced Materials Processing Technology, Ministry of Education (China); Liao, Jinsun [Kurimoto Ltd., Osaka 559-0021 (Japan)

    2013-01-10

    Laser brazing of Ti6Al4V and A6061-T6 alloys with 2 mm thickness was conducted by focusing laser beam on aluminum alloy side, and the effect of laser offset distance on microstructure and mechanical properties of the dissimilar butt joint was investigated. Laser offset has a great influence on the thickness of interfacial intermetallic compound (IMC) layer and the mechanical property of joint. The thickness of interfacial IMC layer is less than 500 nm, and the average tensile strength of the joint reaches 64% of aluminum base material strength, when suitable welding conditions are used. The interfacial IMC is TiAl{sub 3}. The formation of interfacial IMC layer and its effect on mechanical property of the joint are discussed in the present study.

  20. Effect of post weld heat treatment on the mechanical and corrosion behaviour of welded Al-Fe-Si alloy joints

    Directory of Open Access Journals (Sweden)

    Isiaka Oluwole OLADELE

    2017-06-01

    Full Text Available Al-Fe-Si alloy was joined by shielded metal arc welding (SMAW process and the effects of post weld heat treatment (PWHT on the mechanical (tensile and hardness properties, corrosion behaviour and microstructure of the welded joints were investigated. The welded samples were divided into as-weld (AW, PWHT, base metal (BM and heat treated base metal (HT BM samples. Artificial aging was carried out on part of the welded sample at 177 °C with holding time of 8 hours to obtain the PWHT samples. The various samples were subjected to tensile, hardness and corrosion tests while microstructures of the fractured surfaces were viewed under optical microscope. From the results, it was observed that corrosion susceptibility of the alloy in 3.5 wt% NaCl solution was highly reduced after PWHT. The hardness was reduced after PWHT while the yield strength and joint efficiency was improved compared to the AW sample. The improvement in corrosion resistance, yield strength and joint efficiency are 78, 8.4 and 8.7 %, respectively.

  1. Exemplification of Tomographic Method to Evaluate the Quality of Welded Joints Made from EN 5754-H22 Alloy

    Directory of Open Access Journals (Sweden)

    Błachnio Józef

    2016-12-01

    Full Text Available The quality of welded joints depends on many factors. The relevant standards stipulate technical conditions of welds quality assessment, which provides the basis for stating whether the given joint is compatible with the requirements or whether it is defective. In practice, making welded joints that are totally devoid of defects is extremely difficult. To conduct the control of inner structure of the given joint a non-destructive method with the application of industrial CT scanner might be applied. This modern diagnosing method combines the x-ray examination with advanced computer technology. The basic advantage of computer-assisted tomography consists in examining objects in three dimensions and the possibility to carry out three-dimensional reconstructions. The aim of this article is to discuss the use of this method to evaluate the quality of welded joints made of aluminium alloys. Capabilities of computer-assisted tomography were depicted by the case of weld probes constructed with TIG (ang. Tungsten Inert Gas welding by different process variables. One has made the analysis of the quality of probes showing the smallest and the biggest internal and external welding defects.

  2. Design of a knee and leg muscle exerciser for paraplegics using a shape memory alloy rotary joint actuator

    Science.gov (United States)

    Wang, Guoping; Shahinpoor, Mohsen

    1998-07-01

    This paper presents a design of an active knee and leg muscle exerciser using a shape memory alloy (SMA) rotary joint actuator. This active exerciser is designed for a paraplegic to exercise his or her knee and leg muscles. The exerciser is composed of a lower extremity orthosis or a knee brace, an SMA rotary joint actuator, and an electronic control unit. The lower extremity orthosis and knee brace are commercially available. The analysis model of the SMA rotary joint actuator is introduced and the design formulas are derived. A quasi-static analysis of the SMA rotary joint actuator is assumed in this design. The actuating component of the SMA rotary joint actuator is a bundle of lengthy SMA wires which are wrapped on several wrapping pulleys. A constant force spring is incorporated in this actuator to provide the SMA wires with a bias force to maintain a recoverable initial position of the actuator. A prototype of the active knee and leg muscle exerciser is designed, and an electronic control unit in the prototype provides users with a means of adjusting forward rotation speed and cycle time of the exerciser.

  3. Microstructure characterization in the weld joint of a high nickel austenitic alloy and Cr18-Ni8 stainless steel

    Energy Technology Data Exchange (ETDEWEB)

    Wu, Na; Li, Yajiang; Wang, Juan [Shandong Univ., Jinan (CN). Key Lab. for Liquid - Solid Structural Evolution and Processing of Materials (Ministry of Education)

    2012-06-15

    High nickel austenitic alloy, 6 mm thick, and Cr18-Ni8 stainless steel with a thickness of 0.6 mm were joined by pulsed current tungsten inert gas arc welding without filler metal in this work. Metallographic examination, microhardness measurement and electron microprobe analysis were used to reveal microstructural characteristics in the joint. The results indicated that the weld metal consisted of {gamma}-austenite, {delta}-ferrite and carbides without the appearance of martensite. There were dendrite crystals at the edge of the weld metal near the high nickel austenitic alloy and isometric crystals in the center of the weld metal. The microhardness of the weld metal was the highest due to the existence of carbides and its finer structure. Graphite flakes were still embedded in the austenite matrix of the heat-affected zone without the formation of martensite. (orig.)

  4. Interstitial atoms enable joint twinning and transformation induced plasticity in strong and ductile high-entropy alloys

    Science.gov (United States)

    Li, Zhiming; Tasan, Cemal Cem; Springer, Hauke; Gault, Baptiste; Raabe, Dierk

    2017-01-01

    High-entropy alloys (HEAs) consisting of multiple principle elements provide an avenue for realizing exceptional mechanical, physical and chemical properties. We report a novel strategy for designing a new class of HEAs incorporating the additional interstitial element carbon. This results in joint activation of twinning- and transformation-induced plasticity (TWIP and TRIP) by tuning the matrix phase’s instability in a metastable TRIP-assisted dual-phase HEA. Besides TWIP and TRIP, such alloys benefit from massive substitutional and interstitial solid solution strengthening as well as from the composite effect associated with its dual-phase structure. Nanosize particle formation and grain size reduction are also utilized. The new interstitial TWIP-TRIP-HEA thus unifies all metallic strengthening mechanisms in one material, leading to twice the tensile strength compared to a single-phase HEA with similar composition, yet, at identical ductility.

  5. Degradation of bioabsorbable Mg-based alloys: Assessment of the effects of insoluble corrosion products and joint effects of alloying components on mammalian cells

    Energy Technology Data Exchange (ETDEWEB)

    Grillo, Claudia A.; Alvarez, Florencia [Instituto de Investigaciones Fisicoquímicas Teóricas y Aplicadas (INIFTA), CCT La Plata-CONICET, Facultad de Ciencias Exactas, Departamento de Química, Universidad Nacional de La Plata, Casilla de Correo 16, Sucursal 4, 1900 La Plata (Argentina); Fernández Lorenzo de Mele, Mónica A., E-mail: mmele@inifta.unlp.edu.ar [Instituto de Investigaciones Fisicoquímicas Teóricas y Aplicadas (INIFTA), CCT La Plata-CONICET, Facultad de Ciencias Exactas, Departamento de Química, Universidad Nacional de La Plata, Casilla de Correo 16, Sucursal 4, 1900 La Plata (Argentina); Facultad de Ingeniería, Universidad Nacional de La Plata, Calle 1 esq. 47, 1900 La Plata (Argentina)

    2016-01-01

    This work is focused on the processes occurring at the bioabsorbable metallic biomaterial/cell interfaces that may lead to toxicity. A critical analysis of the results obtained when degradable metal disks (pure Mg and rare earth-containing alloys (ZEK100 alloys)) are in direct contact with cell culture and those obtained with indirect methods such as the use of metal salts and extracts was made. Viability was assessed by Acridine Orange dye, neutral red and clonogenic assays. The effects of concentration of corrosion products and possible joint effects of the binary and ternary combinations of La, Zn and Mg ions, as constituents of ZEK alloys, were evaluated on a mammalian cell culture. In all cases more detrimental effects were found for pure Mg than for the alloys. Experiments with disks showed that gradual alterations in pH and in the amount of corrosion products were better tolerated by cells and resulted in higher viability than abrupt changes. In addition, viability was dependent on the distance from the source of ions. Experiments with extracts showed that the effect of insoluble degradation products was highly detrimental. Indirect tests with Zn ions revealed that harmful effects may be found at concentrations ≥ 150 μM and at ≥ 100 μM in mixtures with Mg. These mixtures lead to more deleterious effects than single ions. Results highlight the need to develop a battery of tests to evaluate the biocompatibility of bioabsorbable biomaterials. - Highlights: • A metal disk setup is better in simulating in vivo situations than extracts and salts. • The biodegradation process and cell metabolism were interdependent. • Zn (100 μM) and Mg (8.2 × 10{sup 3} μM) mixtures are more toxic than single Zn or Mg. • Insoluble degradation products of Mg showed high negative effect on cell viability.

  6. Autogeneous Laser and Hybrid Laser Arc Welding of T-joint Low Alloy Steel with Fiber Laser Systems

    Science.gov (United States)

    Unt, A.; Lappalainen, E.; Salminen, A.

    This paper is focused on the welding of low alloy steels S355 and AH36 in thicknesses 6, 8 and 10 mm in T-joint configuration using either autogeneous laser welding or laser-arc hybrid welding (HLAW) with high power fiber lasers. The aim was to obtain understanding of the factors influencing the size of the fillet and weld geometry through methodologically studying effects of laser power, welding speed, beam alignment relative to surface, air gap, focal point position and order of processes (in case of HLAW) and to get a B quality class welds in all thicknesses after parameter optimization.

  7. The effect of variable loading onintegrity of a welded joint of high alloy-steel X20

    Directory of Open Access Journals (Sweden)

    Z. Burzić

    2013-04-01

    Full Text Available In present paper, experimental investigations have included the effect of exploitation conditions (exploitation time and temperature on properties of high-cycle fatigue and parameters of fatigue-crack growth of a welded joint of steel X20 CrMoV 12-1 (X20. The effect of exploitation conditions was analysed by testing new pipe and the pipe having been exploited for 116 000 hours. The results obtained by testing and their analysis provide a practical contribution to assessment of quality of a welded joint of steel X20, the aim of which is revitalisation and extension of exploitation life of vital components of thermal power plants manufactured from high-alloy steel for operation at elevated temperatures.

  8. Numerical Analysis of Welding Residual Stress and Distortion in Laser+GMAW Hybrid Welding of Aluminum Alloy T-Joint

    Institute of Scientific and Technical Information of China (English)

    Guoxiang XU; Chuansong WU; Xuezhou MA; Xuyou WANG

    2013-01-01

    A 3-D finite element model is developed to predict the temperature field and thermally induced residual stress and distortion in laser+GMAW hybrid welding of 6061-T6 aluminum alloy T-joint.And the characteristics of residual stress distribution and deformation are numerically investigated.In the simulation,the heat source model takes into account the effect of joint geometric shape and welding torch slant on the heat flux distribution and a sequentially coupled thermo-mechanical method is used.The calculated results show that higher residual stress is distributed in and surround the weld zone.Its peak value is very close to the yield strength of base metal.Besides,a large deformation appears in the middle and rear part of the weldment.

  9. Effect of welding processes on mechanical and microstructural characteristics of high strength low alloy naval grade steel joints

    Directory of Open Access Journals (Sweden)

    S. Ragu Nathan

    2015-09-01

    Full Text Available Naval grade high strength low alloy (HSLA steels can be easily welded by all types of fusion welding processes. However, fusion welding of these steels leads to the problems such as cold cracking, residual stress, distortion and fatigue damage. These problems can be eliminated by solid state welding process such as friction stir welding (FSW. In this investigation, a comparative evaluation of mechanical (tensile, impact, hardness properties and microstructural features of shielded metal arc (SMA, gas metal arc (GMA and friction stir welded (FSW naval grade HSLA steel joints was carried out. It was found that the use of FSW process eliminated the problems related to fusion welding processes and also resulted in the superior mechanical properties compared to GMA and SMA welded joints.

  10. Technical considerations in harvesting and sawing defective hardwood butts

    Science.gov (United States)

    Thomas W., Jr. Church; Thomas W. Church

    1971-01-01

    How important are butt defects in hardwoods? We have no reliable estimate of the volume or value of timber lost through basal injuries. However, butt defects will be almost as important in future timber harvests as they are at present. Why? Because most butt defects are due to two causes: fire and logging. Damage from both these agents may be reduced, but it certainly...

  11. Ultrasonic-assisted friction stir welding on V95AT1 (7075) aluminum alloy

    Science.gov (United States)

    Tarasov, S. Yu.; Rubtsov, V. Ye.; Kolubaev, E. A.; Ivanov, A. N.; Fortuna, S. V.; Eliseev, A. A.

    2015-10-01

    Ultrasonic-assisted friction stir butt welding on aluminum alloy V95AT1 (7075) has been carried out. Samples have been characterized using metallography, microhardness and XRD. As shown, ultrasonic treatment during welding provides extra plasticizing of metal and better stirring efficiency. The latter serves for elimination of defects, such as root flaw and grain refining in the stir zone. The stress state in the welded joint is characterized by tensile stress in the direction of the weld seam centerline and compression in the transversal direction. The ultrasonic treatment was shown to increase the compression stress and relieve the tensile one.

  12. Experimental and numerical investigations of hybrid laser arc welding of aluminum alloys in the thick T-joint configuration

    Science.gov (United States)

    Mazar Atabaki, M.; Nikodinovski, M.; Chenier, P.; Ma, J.; Liu, W.; Kovacevic, R.

    2014-07-01

    In the present investigation, a numerical finite element model was developed to simulate the hybrid laser arc welding of different aluminum alloys, namely 5××× to 6××× series. The numerical simulation has been considered two double-ellipsoidal heat sources for the gas metal arc welding and laser welding. The offset distance of the metal arc welding and laser showed a significant effect on the molten pool geometry, the heat distribution and penetration depth during the welding process. It was confirmed that when the offset distance is within the critical distance the laser and arc share the molten pool and specific amount of penetration and dilution can be achieved. The models and experiments show that the off-distance between the two heat sources and shoulder width have considerable influence on the penetration depth and appearance of the weld beads. The experiments also indicate that the laser power, arc voltage and type of the filler metal can effectively determine the final properties of the bonds, specifically the bead appearance and microhardness of the joints. The experiments verified the numerical simulation as the thermocouples assist to comprehend the amount of heat distribution on the T-joint coupons. The role of the welding parameters on the mechanism of the hybrid laser welding of the aluminum alloys was also discussed.

  13. Microstructure evolution and mechanical properties of dissimilar friction stir welded joints between AA1100-B{sub 4}C MMC and AA6063 alloy

    Energy Technology Data Exchange (ETDEWEB)

    Guo, J. [Department of Applied Science, University of Quebec at Chicoutimi, Saguenay (QC) G7H 2B1 (Canada); Aluminium Technology Centre, National Research Council Canada, Saguenay (QC) G7H 8C3 (Canada); Gougeon, P. [Aluminium Technology Centre, National Research Council Canada, Saguenay (QC) G7H 8C3 (Canada); Chen, X.-G., E-mail: xgrant_chen@uqac.ca [Department of Applied Science, University of Quebec at Chicoutimi, Saguenay (QC) G7H 2B1 (Canada)

    2012-09-15

    Highlights: Black-Right-Pointing-Pointer Microstructures and mechanical properties of dissimilar FSW between AA1100-B{sub 4}C and AA6063 alloy. Black-Right-Pointing-Pointer Effect of the welding parameters on the interface bonding, joint microstructure and mechanical properties. Black-Right-Pointing-Pointer Microstructural evolution of dissimilar joints revealed by the electron backscatter diffraction analysis. Black-Right-Pointing-Pointer Good material mixing and seamless bonding around the interfaces between Al-B{sub 4}C and the AA6063 alloy. Black-Right-Pointing-Pointer 100% joint efficiencies (UTS) achieved by all dissimilar joints. - Abstract: The feasibility of dissimilar friction stir welding (FSW) between the AA1100-16 vol.% B{sub 4}C metal matrix composite and the AA6063 alloy has been evaluated. The effect of the welding parameters on the interface bonding, joint microstructure and mechanical properties was investigated. The results revealed that all dissimilar joints produced under welding conditions investigated were stronger than the base materials of the Al-B{sub 4}C composite. Analysis of the Mg concentration and the B{sub 4}C particle distribution indicates that good material mixing and seamless bonding was achieved around the interface between the Al-B{sub 4}C composite and the Al 6063 alloy during FSW. The electron backscatter diffraction analysis (EBSD) shows that during dissimilar FSW, there was a gradual microstructural evolution on both material sides, resulting in a variety of grain structures in the different weld zones. In the weld zones of FSW joints, the materials underwent dynamic recovery and recrystallization to different extents depending on their thermal mechanical history. The grain refinement of both materials in the nugget zone was observed. It is recommended that the 6063 aluminum alloy should be fixed on the advancing side and the use of an appropriate offset to the 6063 aluminum side is preferred.

  14. Effect of bonding parameters on microstructure and properties of Si3N4/Si3N4 joint brazed by Cu-Zn-Ti filler alloy

    Institute of Scientific and Technical Information of China (English)

    ZHANG Jie; Naka Massaki; ZHOU Yu

    2005-01-01

    Si3N4 ceramic was jointed to Si3N4 ceramic using a filler alloy of Cu-Zn-Ti at 1 123-1 323 K for 0.3 -2.7 ks. Ti content in the Cu-Zn-Ti filler alloy was 15% (molar fraction). The effect of bonding parameters on the microstructure and mechanical properties of the Si3N4/Si3N4 joint were investigated. The results indicate that with increasing brazing temperature from 1 123K to 1 323 K and brazing time from 0.3 ks to 2.7 ks, the thickness of the interfacial reaction layer between the filler alloy and the Si3 N4 ceramic and the size and amount of the reactant products in the filler alloy increase, leading to an increase in shear strength of the joint from 163 MPa to 276 MPa. It is also found that the fracture behavior of the Si3 N4/Si3 N4 joint greatly depends on the microstructure of the joint.

  15. Microstructure and stress corrosion cracking of the fusion boundary region in an alloy 182-A533B low alloy steel dissimilar weld joint

    Energy Technology Data Exchange (ETDEWEB)

    Hou, Juan [Fracture and Reliability Research Institute, Tohoku University, 6-6-01, Aramaki Aoba, Aoba-ku, Sendai City 980-8579 (Japan); State Key Laboratory for Corrosion and Protection, Institute of Metal Research, Chinese Academy of Sciences, 62 Wencui Road, Shenyang 110016 (China); Peng, Qunjia, E-mail: qpeng@rift.mech.tohoku.ac.j [Fracture and Reliability Research Institute, Tohoku University, 6-6-01, Aramaki Aoba, Aoba-ku, Sendai City 980-8579 (Japan); Takeda, Yoichi; Kuniya, Jiro; Shoji, Tetsuo [Fracture and Reliability Research Institute, Tohoku University, 6-6-01, Aramaki Aoba, Aoba-ku, Sendai City 980-8579 (Japan)

    2010-12-15

    Research highlights: {yields} High-angle misorientation at FB, type-II and type-I boundaries. {yields} Highest residual strain and hardness in the zone between FB and type-II boundary. {yields} Type-II and type-I boundaries had lower resistance to SCC growth than the FB. {yields} Crack growth blunted by pitting at the FB. {yields} Reactivation of crack growth from the pitting by oxidation along the grain boundary. - Abstract: Stress corrosion cracking (SCC) in the fusion boundary (FB) region of an Alloy 182-A533B low alloy steel (LAS) dissimilar weld joint in high temperature water doped with sulfate was studied following a microstructure characterization of the FB region. The microstructure characterization suggested the type-II and type-I boundaries in the dilution zone (DZ) adjacent to the FB had lower resistance to SCC growth than the FB. Crack propagating perpendicular to the FB in the DZ was observed to be blunted by pitting at the FB, followed by the reactivation from the pitting by localized oxidation along the grain boundary in LAS.

  16. Welding Distortion Prediction in 5A06 Aluminum Alloy Complex Structure via Inherent Strain Method

    Directory of Open Access Journals (Sweden)

    Zhi Zeng

    2016-09-01

    Full Text Available Finite element (FE simulation with inherent deformation is an ideal and practical computational approach for predicting welding stress and distortion in the production of complex aluminum alloy structures. In this study, based on the thermal elasto-plastic analysis, FE models of multi-pass butt welds and T-type fillet welds were investigated to obtain the inherent strain distribution in a 5A06 aluminum alloy cylindrical structure. The angular distortion of the T-type joint was used to investigate the corresponding inherent strain mechanism. Moreover, a custom-designed experimental system was applied to clarify the magnitude of inherent deformation. With the mechanism investigation of welding-induced buckling by FE analysis using inherent deformation, an application for predicting and mitigating the welding buckling in fabrication of complex aluminum alloy structure was developed.

  17. Joining of the AMC Composites Reinforced with Ti3Al Intermetallic Particles by Resistance Butt Welding

    Directory of Open Access Journals (Sweden)

    Adamiak M.

    2016-06-01

    Full Text Available The introduction of new reinforcing materials continues to be investigated to improve the final behaviour of AMCs as well as to avoid some drawbacks of using ceramics as reinforcement. The present work investigates the structure, properties and ability of joining aluminium EN-AW 6061 matrix composite materials reinforced with Ti3Al particles by resistance butt welding as well as composite materials produced by mechanical milling, powder metallurgy and hot extrusion techniques. Mechanically milled and extruded composites show finer and better distribution of reinforcement particles, which leads to better mechanical properties of the obtained products. Finer microstructure improves mechanical properties of obtained composites. The hardness increases twice in the case of mechanically milled composites also, a higher reinforcement content results in higher particle dispersion hardening, for 15 wt.% of intermetallics reinforcement concentration composites reach about 400 MPa UTS. Investigation results of joints show that best hardness and tensile properties of joints can be achieved by altering soft conditions of butt welding process e.g. current flow time 1.2 s and current 1400 A. To improve mechanical properties of butt welding joints age hardening techniques can also be used.

  18. GH 99镍基合金薄板电子束焊接头疲劳性能研究%Study on Fatigue Property of Electron Beam Welded Joint of GH9 9 Nickel-based Alloy

    Institute of Scientific and Technical Information of China (English)

    张航; 孙通伯; 于明玄

    2014-01-01

    电子束焊作为一种先进的连接技术,具有能量集中、焊接速度快、热影响区小等特点,被广泛应用于工业工程、航空航天等国民经济的重要领域。随着航天飞行器发动机设计寿命的不断提高,主要结构部件的电子束焊接头疲劳性能越来越受到设计工作者的关注,研究电子束焊接头的疲劳性能已经成为焊接工作者一个重要的课题。本文采用电子束焊接工艺,制备了 GH99镍基高温合金薄板对接接头。针对电子束焊接头,进行了显微硬度测试、疲劳性能的研究及疲劳失效机理分析。研究表明,电子束焊接头焊缝中心及热影响区的维氏硬度与 GH99镍基高温合金母材金属基本相同,接头并未出现性能的不均匀性。对两种工艺下的电子束焊接头的疲劳 S-N 曲线分析表明,适当加大电子束焊焊接电流,有利于减少焊缝焊根部位的焊接缺陷,有利于提高电子束焊接头的疲劳性能,从而提高了焊接接头疲劳寿命。%Electron beam welding is an advanced welding technology,which has the characteristics of high energy density,fast welding speed and small heat-affected zone.The electron beam weld-ing is widely used in industrial engineering,aerospace and other areas of the national economy. With the continuous improvement of design life of the spacecraft engine,the designers pay more and more attentions to the fatigue properties of electron beam welded joints of the main structural components.Research on the fatigue properties of electron beam welded joints has become an im-portant issue for welding workers.Square butt joints of GH99 nickel-base alloy sheet are fabrica-ted using electron beam welding.The micro-hardness,fatigue properties and fatigue failure mechanism of the electron beam welded joints are tested and analyzed.It is found that the vickers hardness of weld center and heat affected zone of electron beam welded joints are

  19. Improvement in Joint Strength of Spray-Deposited Al-Zn-Mg-Cu Alloy in Underwater Friction Stir Welding by Altered Temperature of Cooling Water

    Science.gov (United States)

    Liang, Haimei; Yan, Keng; Wang, Qingzhao; Zhao, Yong; Liu, Chuan; Zhang, Hao

    2016-12-01

    We improved the joint properties of spray-deposited Al-Zn-Mg-Cu alloy during underwater friction stir welding at cooling media temperatures of 8.6, 24.8 and 58.6 °C, respectively. The joint welded at high temperature (58.6 °C) showed a high tensile strength (467.18 MPa) and improved elongation. Its thermal cycle indicates preheating and slow cooling, which created a mild and uniform temperature gradient on both sides of the joint. DSC, SEM and EDS, and XRD analyses indicate that high-temperature cooling medium facilitated re-dissolution of the strengthening phases in the matrix, to strengthen the joint. Al32(Mg,Zn)49 exhibited a semi-coherent structure with matrix detected in the joint welded in a high-temperature medium. The high-temperature cooling medium is most efficient for joint optimization.

  20. 钢轨闪光焊接头过热区缺陷的形成机理及预防方法%Formation mechanism and prevention methods of defects in overheat area at rail f lash-butt welding joint

    Institute of Scientific and Technical Information of China (English)

    丁韦; 张宪良; 赵国; 宋宏图

    2015-01-01

    T he formation and expansion mechanism of the micro cracks in overheat area at the rail flash-butt welding joint was analyzed. Combined with relevant fatigue tests and fracture scanning,it was proved that crack defects were related to M nS inclusions in rail base metal band structure. M nS inclusions showed layered distribution along the longitudinal direction of the band structureand,w eaken the strength of the band structure in the vertical direction. W elding heat caused its strength decreased further. Band structure in the vertical direction bore strong shear stress while upsetting and trimming at the last stage of welding. W hen the shear stress exceeded the band structure strength at vertical direction,a tiny crack was caused. T he fracture characteristic of drop-hammer test was that in macroscopic fracture of crack source area small cracks and voids should be observed. T he method of controlling such defect is by reducing the base metal segregation and increasing joint temperature during trimming.%对钢轨闪光焊接头轨底过热区出现的微裂纹缺陷的形成和扩展机理进行了分析,并结合相关疲劳试验及断口扫描,证明裂纹缺陷与钢轨母材带状组织中的 MnS夹杂物有关。MnS 夹杂物沿着带状组织纵向层状分布,弱化带状组织垂直方向的强度。焊接加热使得其强度进一步下降。焊接末期的顶锻和推凸使得带状组织沿垂直方向承受较强的剪切应力,当剪切应力值超过带状组织垂直方向的强度时就会出现微小裂纹。存在这类裂纹的落锤断口特征是在裂纹源区宏观断口可观察到微小裂纹及空洞。控制该缺陷产生的方法是减小母材成分偏析和提高推凸时的接头温度。

  1. TC4钛合金厚板潜弧焊接头的显微组织%Microstructure of Submerged Arc Welded Joint of TC4 Titanium Alloy Thick Plate

    Institute of Scientific and Technical Information of China (English)

    杨剑赟; 邢丽; 黄春平; 柯黎明

    2011-01-01

    The TC4 titanium alloy plates with 45 mm thickness was welded by using double-sided submerged arc welding method, and then obtained the defect-free butt joint. The microstructure of welded joint was observed by optical microscopy. The results show that the microstructure of weld seam was β columnar grains, which consisted of basket-like α'martensite. The lath α' martensite was formed because the effect of the later weld seam on prior weld seam. The acicular aI martensite was formed for a short residence time for lacter weld seam at high temperature; HAZ comprised part recrystal zone, transition zone, fine grain zone and coarse grain zone, the grains in HAZ were equiaxed but with different sizes and forms. The part recrystal zone consisted of equiaxed structure of α and β, transition zone consisted of equiaxed α and acicular α' martensite and remained β grain; fine grain zone consisted of acicular α' martensite and remain β grain, coarse-grain zone consisted of basket-like α' and remained grain.%采用双面潜弧焊焊接了45mm厚的TC4钛合金,得到了内部无缺陷的对接接头,采用光学显微镜分析了接头的显微组织。结果表明:焊缝为β柱状晶,柱状晶内为α’马氏体组成的网篮组织,先焊焊缝受后一道焊缝影响,α’马氏体呈条状,后焊焊缝高温停留时间较短,冷却后α’马氏体为针状;热影响区分为部分重结晶区、过渡区、细晶区与粗晶区,且皆为等轴晶,但尺寸及形态不同;部分重结晶区为等轴α、β组织;过渡区为等轴Ct、针状α’马氏体和残留β晶粒组织;细晶区则为针状α’马氏体和残留β晶粒;粗晶区组织为网篮状α‘氏体和残留β晶粒。

  2. Effect of welding process on the microstructure and properties of dissimilar weld joints between low alloy steel and duplex stainless steel

    Science.gov (United States)

    Wang, Jing; Lu, Min-xu; Zhang, Lei; Chang, Wei; Xu, Li-ning; Hu, Li-hua

    2012-06-01

    To obtain high-quality dissimilar weld joints, the processes of metal inert gas (MIG) welding and tungsten inert gas (TIG) welding for duplex stainless steel (DSS) and low alloy steel were compared in this paper. The microstructure and corrosion morphology of dissimilar weld joints were observed by scanning electron microscopy (SEM); the chemical compositions in different zones were detected by energy-dispersive spectroscopy (EDS); the mechanical properties were measured by microhardness test, tensile test, and impact test; the corrosion behavior was evaluated by polarization curves. Obvious concentration gradients of Ni and Cr exist between the fusion boundary and the type II boundary, where the hardness is much higher. The impact toughness of weld metal by MIG welding is higher than that by TIG welding. The corrosion current density of TIG weld metal is higher than that of MIG weld metal in a 3.5wt% NaCl solution. Galvanic corrosion happens between low alloy steel and weld metal, revealing the weakness of low alloy steel in industrial service. The quality of joints produced by MIG welding is better than that by TIG welding in mechanical performance and corrosion resistance. MIG welding with the filler metal ER2009 is the suitable welding process for dissimilar metals jointing between UNS S31803 duplex stainless steel and low alloy steel in practical application.

  3. Strength properties of preceramic brazed joints of a gold-palladium alloy with a microwave-assisted oven and gas/oxygen torch technique.

    Science.gov (United States)

    Kim, Hyeongil; Prasad, Soni; Dunford, Robert; Monaco, Edward A

    2014-09-01

    The effect of microwave brazing on the strength properties of dental casting alloys is not yet known. The purpose of this study was to compare the strength properties of preceramic brazed joints obtained by using a microwave oven and a conventional torch flame for a high noble alloy (Au-Pd). A total of 18 tensile bars made of an Au-Pd ceramic alloy were fabricated. Six specimens were cut and joined with a high-fusing preceramic solder in a specially designed microwave oven, and 6 specimens were joined with a conventional natural gas/oxygen torch. The remaining 6 uncut specimens were tested as a control. All the specimens were subjected to testing with a universal testing machine. A 1-way ANOVA was performed for each strength property tested. The tensile strength of the uncut group was the highest (745 ±19 MPa), followed by the microwave group (420 ±68 MPa) and the conventional torch group (348 ±103 MPa) (Pmicrowave group and gas torch group. The tensile strength of the microwave group exceeded ANSI/ADA Standard No. 88, Dental Brazing Alloys (a joint standard of the American National Standards Institute and the American Dental Association). The microwave heating preceramic solder method demonstrated the excellent tensile strength of an Au-Pd alloy and may be an alternative way of joining alloys when a torch flame is contraindicated. Copyright © 2014 Editorial Council for the Journal of Prosthetic Dentistry. Published by Elsevier Inc. All rights reserved.

  4. Correlation between microstructural features and tensile strength for friction welded joints of AA-7005 aluminum alloy

    Institute of Scientific and Technical Information of China (English)

    Seyyed Mostafa Tahsini; Ayyub Halvaee; Hamed Khosravi

    2016-01-01

    Similar friction welded joints of AA-7005 aluminum rods were fabricated using different combinations of process parameters such as friction pressure (1.0, 1.5 and 2.0 MPa) and friction time (10, 15 and 20 s). Interfacial microstructure and formation of intermetallic compounds at the joint interface were evaluated via scanning electron microscopy (SEM) equipped with energy dispersive spectrum (EDS), and optical microscopy (OM). Microstructural observations reveal the formation of intermetallic phases during the welding process which cannot be extruded from the interface. Theses phases influence the tensile strength of the resultant joints. From the tensile characteristics viewpoint, the greatest tensile strength value of 365 MPa is obtained at 1.5 MPa and 15 s. Finally, the role of microstructural features on tensile strength of resultant joints is discussed.

  5. Microcomputer Checks Butt-Weld Accuracy

    Science.gov (United States)

    Clisham, W.; Garner, W.; Cohen, C.; Beal, J.; Polen, R.; Lloyd, J.

    1982-01-01

    Electrical gage and microcomputer eliminate time-consuming manual measurements. Alinement and angle of plates on either side of butt weld are measured and recorded automatically by hand-held gage and desk-top microcomputer. Gage/micro-computer quickly determine whether weld is within dimensional tolerances or whether reworking is needed. Microcomputer prints out measurements while operator moves gage from point to point along weld. Out-of-tolerance measurements are marked by an asterisk on printout.

  6. Design of splints based on the NiTi alloy for the correction of joint deformities in the fingers

    Directory of Open Access Journals (Sweden)

    Puértolas Sergio

    2010-09-01

    Full Text Available Abstract Background The proximal interphalange joint (PIP is fundamental for the functional nature of the hand. The contracture in flexion of the PIP, secondary to traumatisms or illnesses leads to an important functional loss. The use of correcting splints is the common procedure for treating this problem. Its functioning is based on the application of a small load and a prolonged stress which can be dynamic, static progressive or static serial. It is important that the therapist has a splint available which can release a constant and sufficient force to correct the contracture in flexion. Nowadays NiTi is commonly used in bio-engineering, due to its superelastical characteristics. The experience of the authors in the design of other devices based on the NiTi alloy, makes it possible to carry out a new design in this work - the production of a finger splint for the treatment of the contracture in flexion of the PIP joint. Methods Commercial orthosis have been characterized using a universal INSTRON 5565 machine. A computational simulation of the proposed design has been conducted, reproducing its performance and using a model "ad hoc" for the NiTi material. Once the parameters have been adjusted, the design is validated using the same type of test as those carried out on commercial orthosis. Results and Discussion For commercial splint the recovering force falls to excessively low values as the angle increases. Angle curves for different lengths and thicknesses of the proposed design have been obtained, with a practically constant recovering force value over a wide range of angles that vary between 30° and 150° in every case. Then the whole treatment is possible with only one splint, and without the need of progressive replacements as the joint recovers. Conclusions A new model of splint based on NiTi alloy has been designed, simulated and tested comparing its behaviour with two of the most regularly used splints. Its uses is recommended

  7. Experimental Investigation on Friction Stir Welding of Cryorolled AA2219 Aluminum Alloy Joints

    Science.gov (United States)

    Babu, K. Kamal; Panneerselvam, K.; Sathiya, P.; Haq, A. Noorul; Sundarrajan, S.; Mastanaiah, P.; Murthy, C. V. Srinivasa

    2017-07-01

    In this paper, experimental investigation on cryorolled aluminum AA2219-T87 plate by using friction stir welding (FSW) process is carried out. AA2219-T87 plates with a size of 200×100×22.4 mm were rolled and reduced to 12.2mm thickness (more than 45% of reduction in total thickness of the base material) at cryogenic temperature (operating temperature range -90--30∘C). The cryorolled (CR) plates have reduced grain size, improved hardness and increased corrosion resistance property compared with the uncryorolled AA2219-T87 plates. FSW joints of cryorolled AA2219-T87 plates were prepared using cylindrical threaded FSW tool pin profile. Mechanical and metallurgical behaviors of friction stir welded joints were analyzed and the effects of the FSW process parameters are discussed in this paper. The variation of microhardness in the FSW joint regions were correlated with the microstructure of FSW joints. Cryorolled plate and FSW joints were tested for corrosion resistance using potentiodynamic polarization test. FSW joints shows better result during the corrosion resistance analysis compared to base AA2219-T87. The X-ray diffraction (XRD) test results showed that fine α-Al grains with eutectic phase (Al2Cu) were present in the weld nugget (WN). The large clusters of strengthening precipitates were reduced in size and merged with the weld nugget portion.

  8. Microstructure and mechanical properties of laser-arc hybrid welding joint of GH909 alloy

    Science.gov (United States)

    Liu, Ting; Yan, Fei; Liu, Sang; Li, Ruoyang; Wang, Chunming; Hu, Xiyuan

    2016-06-01

    In this paper, laser-arc hybrid welding of 10 mm thick low-thermal-expansion superalloy GH909 components was carried out to obtain a joint with good performance. This investigation was conducted using an optical microscope, scanning electron microscope, energy diffraction spectrum and other methodologies. The results showed that weld joints with a desirable wineglass-shaped weld profile can be obtained employing appropriate process parameters. The different grains in between the upper central seam and the bottom seam were associated with the temperature gradient, the pool's flow and the welding thermal cycle. MC-type carbides and eutectic phases (γ+Laves) were produced at grain boundaries due to the component segregation during the welding process. In addition, γ‧ strengthening phase presented in the interior of grains, which kept a coherent relationship with the matrix. The lowest hardness value occurred in the weld center, which indicated that it was the weakest section in the whole joint. The average tensile strength of the joints reached to 632.90 MPa, nearly 76.84% of the base metal. The fracture analysis revealed that the fracture mode of the joint was ductile fracture and the main reason for joint failure was as a result of the occurrence of porosities produced in the weld during the welding process.

  9. Pseudo-Dynamic Response Tests on Self-Returning Joint Mechanism Using Ni-Ti-Co Alloy

    Science.gov (United States)

    Choi, Jae-Hyouk; Ohi, Kenichi

    This paper deals with a beam-to-column connection using mechanical fasteners made of shape memory alloy, abbreviated as 'SMA bolt' hereafter. A flush-type endplate connection at beam-ends is arranged by use of SMA bolts, and the connection works as a super-elastic joint mechanism. This paper describes sub-structure pseudo-dynamic response tests on a super-elastic frame system with fictitious tension-bar diagonal braces. For the comparison, a similar structural system bolted by ordinary mild-steel bolts is also tested pseudo-dynamically. It was observed that the SMA bolt system returned to its original position, while the ordinary bolt system showed some permanent set after earthquakes. Additionally, response analysis based on a nonlinear-elastic model and a slip model is performed and compared with the test results.

  10. Microstructures and mechanical properties of Gas Tungsten Arc Welded joints of new Al–Mg–Sc and Al–Mg–Er alloy plates

    Energy Technology Data Exchange (ETDEWEB)

    Fu, Le [Key Laboratory of Super-Microstructure and Ultrafast Process in Advanced Materials of Hunan Province, School of Physics and Electronics, Central South University, Changsha, Hunan 410083 (China); School of Materials Science and Engineering, Central South University, Changsha, Hunan 410083 (China); Peng, Yongyi, E-mail: pengyongyi@126.com [Key Laboratory of Super-Microstructure and Ultrafast Process in Advanced Materials of Hunan Province, School of Physics and Electronics, Central South University, Changsha, Hunan 410083 (China); Huang, Jiwu; Deng, Ying; Yin, Zhimin [School of Materials Science and Engineering, Central South University, Changsha, Hunan 410083 (China)

    2015-01-03

    The effect of microalloy element Sc and Er on Gas Tungsten Arc Welded (GTAW) joints of Al–Mg alloy was studied by comparative method. The microstructures and mechanical properties of Al–Mg–Sc and Al–Mg–Er alloy welded joint were examined by microhardness measurement, tensile test, optical microscopy and transmission electron microscope. The strength of Al–Mg–Sc welded joint is higher than that of Al–Mg–Er welded joint. The differences of the two welded joints can be attributed to the different thermal stability and the effect of Al{sub 3}(Sc{sub 1−x},Zr{sub x}) particles and Al{sub 3}(Er{sub 1−x},Zr{sub x}) particles. Al{sub 3}(Sc{sub 1−x},Zr{sub x}) particles, which have higher thermal stability, are still coherent with Al matrix in the HAZ, can strongly pin dislocations and subgrain boundaries of the HAZ. There are strain strengthening and precipitation strengthening in the HAZ of Al–Mg–Sc welded joints. Notable coarsening of Al{sub 3}(Er{sub 1−x},Zr{sub x}) particles and recrystallization in the HAZ of Al–Mg–Er welded joint lead to the reduction and disappearance of strain strengthening and precipitation strengthening.

  11. Effects of the heterogeneity in the electron beam welded joint on fatigue crack growth in Ti-6Al-4V alloy

    Energy Technology Data Exchange (ETDEWEB)

    Li Xingzhi [State Key Laboratory of Material Processing and Die Mould Technology, Huazhong University of Science and Technology, Wuhan 430074 (China); Hu Shubing, E-mail: hushubing@163.com [State Key Laboratory of Material Processing and Die Mould Technology, Huazhong University of Science and Technology, Wuhan 430074 (China); Xiao Jianzhong; Ji Longbo [State Key Laboratory of Material Processing and Die Mould Technology, Huazhong University of Science and Technology, Wuhan 430074 (China)

    2011-11-25

    Highlights: {yields} The heterogeneity in electron beam welded joint was defined and described. {yields} The fatigue crack growth rates (FCGR) in different zones. {yields} The fatigue crack growth rate in different thicknesses of the welded joint. {yields} The effect of heterogeneity on the FCGR was discussed from the microstructure by SEM and TEM. {yields} The fatigue crack growth rate was closely related to the heterogeneity. - Abstract: The heterogeneity of electron beam (EB)-welded joints in thick Ti-6Al-4V alloy plates is defined and described. The microstructure, hardness, and fatigue crack growth rate (FCGR) in the fuse zone (FZ) and the heat-affected zone (HAZ) of thick Ti-6Al-4V alloy EB-welded joint are studied using a new testing and interception method. The fatigue fractographs, crack growth paths and the microscopic deformation are observed through scanning and transmission electron microscopy. The effect mechanism of heterogeneity in the electron beam weld joint to FCGRs is discussed. The results reveal that FCGR is higher in the HAZ than in the FZ, mainly because of the effect of heterogeneity I of the welded joint. Heterogeneity II increases from the top to the root of the welding seam while the size of the {alpha}' phase decreases. Consequently, FCGR is higher at the root of the welding seam. Heterogeneity in the joint is found to greatly influence the FCGR.

  12. Enhanced magnetoelastic effect in Laves (Tb,Dy)Fe2 alloys with the joint introduction of Pr and Nd

    Science.gov (United States)

    Song, X. H.; Liu, J. J.; Wei, S. H.; Zhu, X. Y.; Li, F.; Zhang, Z. R.; Si, P. Z.; Ren, W. J.

    2016-06-01

    The structural and magnetoelastic properties of (Tb0.3Dy0.7)1-x(Pr0.5Nd0.5)xFe1.93 (0 ≤ x ≤ 0.20) polycrystalline alloys have been investigated by means of X-ray diffraction (XRD), a vibrating sample magnetometer and a standard strain gauge technique. A single (Tb,Dy,Pr,Nd)Fe2 Laves phase with a cubic MgCu2-type structure is formed when x ≤ 0.12, while a small amount of impurities appear when x ≥ 0.15. The easy magnetization direction at room temperature is detected toward axis. The analysis of XRD, magnetization and magnetostriction shows that the Pr and Nd elements joint introduction into (Tb,Dy)Fe2 system can reduce the magnetocrystalline anisotropy and improve the magnetoelastic properties. The (Tb0.3Dy0.7)0.88(Pr0.5Nd0.5)0.12Fe1.93 alloy exhibits a high low-field magnetostriction λ a (~314 ppm/1 kOe), a large spontaneous magnetostriction coefficient λ 111 (~1710 ppm), a giant saturation magnetostriction λ S (~1060 ppm) and the low magnetocrystalline anisotropy at room temperature, and may make it a promising candidate for magnetostriction applications.

  13. Alloy

    Science.gov (United States)

    Cabeza, Sandra; Garcés, Gerardo; Pérez, Pablo; Adeva, Paloma

    2014-07-01

    The Mg98.5Gd1Zn0.5 alloy produced by a powder metallurgy route was studied and compared with the same alloy produced by extrusion of ingots. Atomized powders were cold compacted and extruded at 623 K and 673 K (350 °C and 400 °C). The microstructure of extruded materials was characterized by α-Mg grains, and Mg3Gd and 14H-LPSO particles located at grain boundaries. Grain size decreased from 6.8 μm in the extruded ingot, down to 1.6 μm for powders extruded at 623 K (350 °C). Grain refinement resulted in an increase in mechanical properties at room and high temperatures. Moreover, at high temperatures the PM alloy showed superplasticity at high strain rates, with elongations to failure up to 700 pct.

  14. The Effect of Tool Press Force to Weldability of AA5754 and AA6061 Alloys with Friction Stir Welding Method

    Directory of Open Access Journals (Sweden)

    Tevfik Küçükömeroğlu

    2013-07-01

    Full Text Available In this study AA5754 and A6061 alloys have been butt welded to each other by using friction stir welding (FSW. At constant tool geometry and tool angle experiments were carried out, joints were performed using different welding speed, rotation speed and especially tool press force. The mechanical properties of the welded samples were determined by using tensile test, bending test and micro hardness. Generated microstructure and hardness profile was obtained in the welding zone. In this friction stir welding study the parameters which affect the joint structure are the tool press force, welding speed and tool rotation speed which were determined. At the end of study it is determined that AA5754 and AA6061 alloys can be successfully welded by using Friction Stir Welding method under different tool press forces at least 6kN.

  15. Tobacco and cigarette butt consumption in humans and animals.

    Science.gov (United States)

    Novotny, Thomas E; Hardin, Sarah N; Hovda, Lynn R; Novotny, Dale J; McLean, Mary Kay; Khan, Safdar

    2011-05-01

    Discarded cigarette butts may present health risks to human infants and animals because of indiscriminate eating behaviours. Nicotine found in cigarette butts may cause vomiting and neurological toxicity; leachates of cigarette butts in aquatic environments may cause exposure to additional toxic chemicals including heavy metals, ethyl phenol and pesticide residues. This report reviews published and grey literature regarding cigarette butt waste consumption by children, pets and wildlife. Although reports of human and animal exposures number in the tens of thousands, severe toxic outcomes due to butt consumption are rare. Nonetheless, the ubiquity of cigarette butt waste and its potential for adverse effects on human and animal health warrants additional research and policy interventions to reduce the stream of these pollutants in the environment.

  16. The investigation of material removal in bonnet polishing of CoCr alloy artificial joints

    OpenAIRE

    Zeng, Shengye; Blunt, Liam; Jiang, Xiang

    2012-01-01

    In the process of form control using bonnet polishing an influence function is of vital importance for establishing material removal rates. However, the effects of polishing cloth, workpiece hardness and polishing parameters (such as precess angle, head speed, tool pressure and tool offset) on influence function when polishing CoCr alloys are not yet established and these factors affect the deterministic polishing process. In order to obtain a controlled polishing process, this study has furt...

  17. Heat input effect of friction stir welding on aluminium alloy AA 6061-T6 welded joint

    Directory of Open Access Journals (Sweden)

    Sedmak Aleksandar

    2016-01-01

    Full Text Available This paper deals with the heat input and maximum temperature developed during friction stir welding with different parameters. Aluminium alloy (AA 6061-T6 has been used for experimental and numerical analysis. Experimental analysis is based on temperature measurements by using infrared camera, whereas numerical analysis was based on empirical expressions and finite element method. Different types of defects have been observed in respect to different levels of heat input.

  18. Experimental and simulation study on the microstructure of TA15 titanium alloy laser beam welded joints

    Science.gov (United States)

    Zhan, Xiaohong; Peng, Qingyu; Wei, Yanhong; Ou, Wenmin

    2017-09-01

    Laser beam welding technique offers obvious advantages over other fusion welding processes in terms of joining titanium alloy. The microstructure of welded seam and heat affected zone resulted from diverse welding speeds and laser powers were investigated after simulating welding heat treatment. The analysis of the thermal transport properties successfully explained the morphology. Optimal process parameters were obtained. The simulation results were consistent with the corresponding experimental observations.

  19. Mechanical properties of friction stir butt-welded Al-5086 H32 plate

    Directory of Open Access Journals (Sweden)

    G. Çam

    2008-10-01

    Full Text Available Purpose: The purpose of the paper is to study Al-5086 H32 plates with a thickness of 3 mm friction stir butt-welded using different welding speeds at a tool rotational speed of 1600 rpm. Design/methodology/approach: The effect of welding speed on the weld performance of the joints was investigated by conducting optical microscopy, microhardness measurements and mechanical tests (i.e. tensile and bend tests. The effect of heat input during friction stir welding on the microstructure, and thus mechanical properties, of cold-rolled Al- 5086 plates was also determined.Findings: The experimental results indicated that the maximum tensile strength of the joints, which is about 75% that of the base plate, was obtained with a traverse speed of 200 mm/min at the tool rotational speed used, e.g. 1600 rpm, and the maximum bending angle of the joints can reach 180º. The maximum ductility performance of the joints was, on the other hand, relatively low, e.g. about 20%. These results are not unexpected due to the loss of the cold-work strengthening in the weld region as a result of the heat input during welding, and thus the confined plasticity within the stirred zone owing to strength undermatching. Higher joint performances can also be achieved by increasing the penetration depth of the stirring probe in butt-friction stir welding of Al-5086 H32 plates.Research limitations/implications: The results suggest that both strength and ductility performances can be increased by optimizing the tool penetration depth.Originality/value: Examination of mechanical properties of friction stir butt-welded Al-5086 H32 plate.

  20. Numerical analysis of the heat transfer and fluid flow in the butt-fusion welding process

    Science.gov (United States)

    Yoo, Jae Hyun; Choi, Sunwoong; Nam, Jaewook; Ahn, Kyung Hyun; Oh, Ju Seok

    2017-02-01

    Butt-fusion welding is an effective process for welding polymeric pipes. The process can be simplified into two stages. In heat soak stage, the pipe is heated using a hot plate contacted with one end of the pipe. In jointing stage, a pair of heated pipes is compressed against one another so that the melt regions become welded. In previous works, the jointing stage that is highly related to the welding quality was neglected. However, in this study, a finite element simulation is conducted including the jointing stage. The heat and momentum transfer are considered altogether. A new numerical scheme to describe the melt flow and pipe deformation for the butt-fusion welding process is introduced. High density polyethylene (HDPE) is used for the material. Flow via thermal expansion of the heat soak stage, and squeezing and fountain flow of the jointing stage are well reproduced. It is also observed that curling beads are formed and encounter the pipe body. The unique contribution of this study is its capability of directly observing the flow behaviors that occur during the jointing stage and relating them to welding quality.

  1. Study on fatigue experiment for transverse butt welds under 2G and 3G weld positions

    Directory of Open Access Journals (Sweden)

    Kang Sung-Wook

    2015-09-01

    Full Text Available Although the transverse butt weld method with ceramic backing strip has been widely used in various industrial fields for its fabricational convenience, it is rarely used in offshore industries since the fatigue strength of the weld joint has not been proved sufficiently. This study conducted fatigue tests for series of butt weld specimens with horizontal (2G and vertical (3G welding positions in order to verify the fatigue strength compared to S-N curve by DNV (Det Norske Veritas, IIW (International Institute of Welding and Eurocode 3. The difference of the 2G specimens and the 3G specimens are investigated in terms of angular distortion and the effect on the fatigue strength are analyzed.

  2. Regulating the disposal of cigarette butts as toxic hazardous waste

    OpenAIRE

    Barnes, Richard L

    2011-01-01

    The trillions of cigarette butts generated each year throughout the world pose a significant challenge for disposal regulations, primarily because there are millions of points of disposal, along with the necessity to segregate, collect and dispose of the butts in a safe manner, and cigarette butts are toxic, hazardous waste. There are some hazardous waste laws, such as those covering used tyres and automobile batteries, in which the retailer is responsible for the proper disposal of the waste...

  3. Reliability Study of Solder Paste Alloy for the Improvement of Solder Joint at Surface Mount Fine-Pitch Components

    Directory of Open Access Journals (Sweden)

    Mohd Nizam Ab. Rahman

    2014-12-01

    Full Text Available The significant increase in metal costs has forced the electronics industry to provide new materials and methods to reduce costs, while maintaining customers’ high-quality expectations. This paper considers the problem of most electronic industries in reducing costly materials, by introducing a solder paste with alloy composition tin 98.3%, silver 0.3%, and copper 0.7%, used for the construction of the surface mount fine-pitch component on a Printing Wiring Board (PWB. The reliability of the solder joint between electronic components and PWB is evaluated through the dynamic characteristic test, thermal shock test, and Taguchi method after the printing process. After experimenting with the dynamic characteristic test and thermal shock test with 20 boards, the solder paste was still able to provide a high-quality solder joint. In particular, the Taguchi method is used to determine the optimal control parameters and noise factors of the Solder Printer (SP machine, that affects solder volume and solder height. The control parameters include table separation distance, squeegee speed, squeegee pressure, and table speed of the SP machine. The result shows that the most significant parameter for the solder volume is squeegee pressure (2.0 mm, and the solder height is the table speed of the SP machine (2.5 mm/s.

  4. Investigation of residual stresses in welded joints of heat-resistant magnesium alloy ML10 after electrodynamic treatment

    Directory of Open Access Journals (Sweden)

    L.M. Lobanov

    2016-06-01

    Full Text Available In repair of aircraft structures of magnesium alloy ML10, the argon arc non-consumable electrode welding is used. In this case, the residual welding stresses occur in repair welds, being one of the causes for reducing the service characteristics of the restored products. Residual stresses arise as a result of welding. Post-weld heat treatment is used to reduce the residual stresses. The heat treatment, which occurs after welding, increases the cost of repair. This leads to the search for alternative methods to control the stressed state of welded joints, one of which is electrodynamic treatment, which reduces the level of residual stresses in repair welds, and as a consequence, the cost of the welding repair in restoring aircraft structures. It was found from the results of experiments carried out, that the electrodynamic treatment allows reduces the initial level of stresses in welded joints, reaching 120 MPa, to 30 MPa, and at definite geometric characteristics of the specimens forming the field of compressive stresses, the values of which are equal to –50 MPa. It is shown that the optimum distance between the zones of treatment, being 5 mm, provides the guaranteed covering the zones of electrodynamic effect and, as a consequence, the maximum efficiency of the electric dynamic treatment.

  5. MICROSTRUCTURE ANALYSIS OF INTERFACIAL LAYER WITH TUNGSTEN INERT GAS WELDING-BRAZING JOINT OF ALUMINUM ALLOY/STAINLESS STEEL%铝合金/不锈钢钨极氩弧熔-钎焊接头界面层的微观结构分析

    Institute of Scientific and Technical Information of China (English)

    林三宝; 宋建岭; 杨春利; 马广超

    2009-01-01

    Against the background of the required weight reduction in transportation through lightweight construction, the application of hybrid structures, where aluminum alloy and steel are jointed together, has a high technical and economical potential. But jointing of material combinations of aluminum alloy and steel is problematic by fusion welding since brittle intermetallic compounds (IMCs) are formed between aluminum alloy and steel. Nowadays, tungsten inert gas (TIG) welding-brazing offers a great potential for aluminum alloy and steel jointing. In this process, the sheet and filler metal are heated or melted by TIG heat, and the joint has a dual characteristic: in aluminum alloy side it is a welding joint, while in steel side it is a brazing joint. However, in the dynamic heating process, the heating temperature changes so quickly and the reaction time between the liquid filler metal and solid steel is so short that it is more difficult to control the IMC layer's growth, predominantly its thickness and microstructures. Most of past reports about the brazing of aluminum alloy and steel indicate Al-Fe binary IMC layers, e.g., Fe_2Al_5 and FeAl_3, formed in the brazing joint, which are detrimental to the mechanical properties of the joint. Si additions are used to limit the growth of the brittle Al-Fe IMC layer between aluminum alloy and steel by replacing Al-Fe phases with less detrimental Al-Fe-Si phases in aluminizing and furnace brazing of aluminum alloy and steel. By now, there have been few reports of investigating the interfacial layer of TIG welding-brazing joint of aluminum alloy and stainless steel. In this paper, a butt TIG welding-brazing joint of aluminum alloy/stainless steel was formed using Al-Si eutectic filler wire with modified Noclock flux precoated on a steel surface. The microstructure characteristics of the welded seam-steel interfacial layer were analyzed by OM, SEM and EDS and its mechanical properties were measured by dynamic ultra

  6. Corrosion Behavior of Top and Bottom Surfaces for Single-Side and Double-Side Friction Stir Welded 7085-T7651 Aluminum Alloy Thick Plate Joints

    Science.gov (United States)

    Xu, Weifeng; Zhang, Wei; Wu, Xiaoli

    2017-03-01

    Thick plate joints of 7085-T7451 aluminum alloy were obtained through both single-side and double-side friction stir welding (SS or DS-FSW). The chloride ions effects on the corrosion behavior of the top and bottom surfaces of the joints were examined by cyclic potentiodynamic polarization, electrochemical impedance spectroscopy (EIS), and scanning electron microscopy (SEM). Results show that the corrosion susceptibility was suppressed significantly in the weld nugget zone, while the base material and heat-affected zone were prone to be corrosion attacked. For the SS-FSWed joint, the top surface showed a higher corrosion resistance than that of the bottom surface, but the larger corrosive heterogeneity was observed between the top and bottom surfaces compared with the two welds of DS-FSWed joint, which was confirmed by the morphology of corrosion attack. A deep insight on the microstructure of the joints indicates that the intermetallic particles played a key role in the corrosion behavior of the FSWed AA7085 aluminum alloy joints in chloride solution.

  7. Corrosion Behavior of Top and Bottom Surfaces for Single-Side and Double-Side Friction Stir Welded 7085-T7651 Aluminum Alloy Thick Plate Joints

    Science.gov (United States)

    Xu, Weifeng; Zhang, Wei; Wu, Xiaoli

    2017-01-01

    Thick plate joints of 7085-T7451 aluminum alloy were obtained through both single-side and double-side friction stir welding (SS or DS-FSW). The chloride ions effects on the corrosion behavior of the top and bottom surfaces of the joints were examined by cyclic potentiodynamic polarization, electrochemical impedance spectroscopy (EIS), and scanning electron microscopy (SEM). Results show that the corrosion susceptibility was suppressed significantly in the weld nugget zone, while the base material and heat-affected zone were prone to be corrosion attacked. For the SS-FSWed joint, the top surface showed a higher corrosion resistance than that of the bottom surface, but the larger corrosive heterogeneity was observed between the top and bottom surfaces compared with the two welds of DS-FSWed joint, which was confirmed by the morphology of corrosion attack. A deep insight on the microstructure of the joints indicates that the intermetallic particles played a key role in the corrosion behavior of the FSWed AA7085 aluminum alloy joints in chloride solution.

  8. Nondestructive Evaluation of Friction Stir-Welded Aluminum Alloy to Coated Steel Sheet Lap Joint

    Science.gov (United States)

    Das, H.; Kumar, A.; Rajkumar, K. V.; Saravanan, T.; Jayakumar, T.; Pal, Tapan Kumar

    2015-11-01

    Dissimilar lap joints of aluminum sheet (AA 6061) of 2 mm thickness and zinc-coated steel sheet of 1 mm thickness were produced by friction stir welding with different combinations of rotational speed and travel speed. Ultrasonic C- and B-scanning, and radiography have been used in a complementary manner for detection of volumetric (cavity and flash) and planar (de bond) defects as the defects are in micron level. Advanced ultrasonic C-scanning did not provide any idea about the defects, whereas B-scanning cross-sectional image showed an exclusive overview of the micron-level defects. A digital x-ray radiography methodology is proposed for quality assessment of the dissimilar welds which provide three-fold increase in signal-to-noise ratio with improved defect detection sensitivity. The present study clearly shows that the weld tool rotational speed and travel speed have a decisive role on the quality of the joints obtained by the friction stir welding process. The suitability of the proposed NDE techniques to evaluate the joint integrity of dissimilar FSW joints is thus established.

  9. An Assessment of the Mechanical Properties and Microstructural Analysis of Dissimilar Material Welded Joint between Alloy 617 and 12Cr Steel

    Directory of Open Access Journals (Sweden)

    Hafiz Waqar Ahmad

    2016-10-01

    Full Text Available The most effective method to reduce CO2 gas emission from the steam power plant is to improve its performance by elevating the steam temperature to more than 700 °C. For this, it is necessary to develop applicable materials at high temperatures. Ni-based Alloy 617 and 12Cr steel are used in steam power plants, due to their remarkable mechanical properties, high corrosion resistance, and creep strength. However, since Alloy 617 and 12Cr steel have different chemical compositions and thermal and mechanical properties, it is necessary to develop dissimilar material welding technologies. Moreover, in order to guarantee the reliability of dissimilar material welded structures, the assessment of mechanical and metallurgical properties, fatigue strength, fracture mechanical analysis, and welding residual stress analysis should be conducted on dissimilar material welded joints. In this study, first, multi-pass dissimilar material welding between Alloy 617 and 12Cr steel was performed under optimum welding conditions. Next, mechanical properties were assessed, including the static tensile strength, hardness distribution, and microstructural analysis of a dissimilar material welded joint. The results indicated that the yield strength and tensile strength of the dissimilar metal welded joint were higher than those of the Alloy 617 base metal, and lower than those of the 12Cr steel base metal. The hardness distribution of the 12Cr steel side was higher than that of Alloy 617 and the dissimilar material weld metal zone. It was observed that the microstructure of Alloy 617 HAZ was irregular austenite grain, while that of 12Cr steel HAZ was collapsed martensite grain, due to repeatable heat input during multi-pass welding.

  10. CHARACTERIZATION OF DEFECTS IN ALLOY 152, 52 AND 52M WELDS

    Energy Technology Data Exchange (ETDEWEB)

    Bruemmer, Stephen M.; Toloczko, Mychailo B.; Olszta, Matthew J.; Seffens, Rob J.; Efsing, Pal G.

    2009-08-27

    , defect characteristics and weld residual strains were examined by optical metallography, scanning electron microscopy, electron backscatter diffraction and transmission electron microscopy. Industry-supplied mock-up welds were characterized including alloy 52 and 152 weldments, alloy 52M overlay and inlay welds, and an alloy 52 overlay. II. WELDMENTS II.A. Alloy 52 and 152 Weld Mockups The alloy 52 and 152 weld mockups were fabricated by MHI for the Kewaunee reactor and were obtained from the EPRI NDE Center. The mockups were U-groove welds joining two plates of 304SS as shown in Figure 1. Alloy 152 butter (heat 307380) was placed on the U-groove surface for both mockups by shielded metal arc welding (SMAW). For the alloy 152 weld mockup, the alloy 152 fill (heat 307380) was also applied using SMAW while for the alloy 52 weld mockup, the alloy 52 fill (heat NX2686JK) was applied using gas tungsten arc welding (GTAW). Welding parameters for the fill materials were substantially different with the alloy 152 SMAW having a deposition speed of 4-25 cm/min with a current of 95-145 A and the alloy 52 GTAW having a deposition speed of 4-10 cm/min with a current of 150-300 A. One prominent feature in these mockup welds is the presence of a crack starting at the 304SS butt joint at the bottom of the U-groove and extending up into the weld. It appears that the 304SS plate on either side of the butt joint acted as an anchor for the weld resulting in a stress rise across the slit that drove crack formation and extension up into the fill weld. As will be shown in the next section, the extent of the cracking around this stress riser was much greater in the MHI 52 weld mockup.

  11. Research of weld joint fatigue life of the AlMgSi07.F25 aluminium alloy under bending-torsion cyclic loading

    Directory of Open Access Journals (Sweden)

    M. Vaško

    2017-01-01

    Full Text Available The contribution deals with a research into the fatigue life of weld joints of AlMgSi07.F25 aluminium alloy. The paper will present unique biaxial testing equipment, process of preparation of specimen rods for fatigue tests, and the results of fatigue life assessment for the aluminium alloy during cyclic bending-torsion loading. Fatigue tests under constant amplitude loading were performed on a special electromechanical machine with a suitable clamping system. The obtained fatigue curves were compared with the most widely-known fatigue criteria such as LIU, F-S and B-M.

  12. A Neural Network Approach for GMA Butt Joint Welding

    DEFF Research Database (Denmark)

    Christensen, Kim Hardam; Sørensen, Torben

    2003-01-01

    squares has been used with the back-propagation algorithm for training the network, while a Bayesian regularization technique has been successfully applied for minimizing the risk of inexpedient over-training. Finally, a predictive closed-loop control strategy based on a so-called single-neuron self...

  13. A Neural Network Approach for GMA Butt Joint Welding

    DEFF Research Database (Denmark)

    Christensen, Kim Hardam; Sørensen, Torben

    2003-01-01

    squares has been used with the back-propagation algorithm for training the network, while a Bayesian regularization technique has been successfully applied for minimizing the risk of inexpedient over-training. Finally, a predictive closed-loop control strategy based on a so-called single-neuron self-learning...

  14. Environmentally-assisted cracking behaviour in the transition region of alloy 182/low-alloy reactor pressure vessel steel dissimilar metal weld joints in simulated boiling water reactor normal water chemistry environment

    Energy Technology Data Exchange (ETDEWEB)

    Seifert, H.P.; Ritter, S.; Leber, H.J. [Paul Scherrer Institute (Switzerland). Lab. for Nuclear Materials

    2010-07-01

    The stress corrosion cracking (SCC) behaviour perpendicular to the fusion line in the transition region between the Alloy 182 nickel-base weld metal and the adjacent low-alloy reactor pressure vessel (RPV) steel of simulated dissimilar metal weld joints was investigated under boiling water reactor normal water chemistry conditions at different stress intensities and chloride concentrations. A special emphasis was placed to the question whether a fast growing interdendritic SCC crack in the highly susceptible Alloy 182 weld metal can easily cross the fusion line and significantly propagate into the adjacent low-alloy RPV steel. Cessation of interdendritic stress corrosion crack growth was observed in high-purity or sulphate-containing oxygenated water under periodical partial unloading or constant loading conditions with stress intensity factors below 60 MPa.m{sup 1/2} for those parts of the crack front, which reached the fusion line. In chloride containing water, on the other hand, the interdendritic stress corrosion crack in the Alloy 182 weld metal very easily crossed the fusion line and further propagated with a very high growth rate as a transgranular crack into the heat-affected zone and base material of the adjacent low-alloy steel. (orig.)

  15. Numerical simulation of temperature fields for T-joint during TIG welding of titanium alloy

    Institute of Scientific and Technical Information of China (English)

    Wang Min; Dong Zhibo; Yu Lan; Wei Yanhong

    2008-01-01

    Three-dimensional finite element model was established to simulate temperature fields of T-joint titanium sheets during TIG welding with finite element method (FEM) software. Temperature dependent material properties and the effect of latent heat were considered. A technique of element birth and death was used to simulate the process of welded metal filling. Dynamic variation process of temperature fields during TIG welding was achieved. The simulated results agreed well with the measured results.

  16. Effect of Plate Thickness on Tensile Property of Ti-6Al-4V Alloy Joint Friction Stir Welded Below β-Transus Temperature

    Science.gov (United States)

    Ji, Shude; Wang, Yue; Li, Zhengwei; Ma, Lin; Zhang, Liguo; Yue, Yumei

    2017-07-01

    Defect-free joint of Ti-6Al-4V alloy was successfully friction stir welded below β-transus temperature and then tensile tests were performed. Microstructure, macrostructure, tensile properties and fracture position are mainly discussed in order to investigate how surface indentation and plate thickness influence the tensile property. Weld zone (WZ) attained below β-transus temperature that owns better tensile strength limit than base metal (BM). During the tensile test, the elongation is decided by whether BM yields. Compared with friction stir welding joint using 2.5 mm thick plate, it is very difficult for joint using 2 mm thick plates to get bigger elongation due to surface indentation. Due to the higher tensile property of the WZ, the joint without surface indentation fractures at BM, reaching the 58.46 % elongation of BM.

  17. Microstructure and mechanical properties of joints in sintered SiC fiber-bonded ceramics brazed with Ag Cu Ti alloy

    Energy Technology Data Exchange (ETDEWEB)

    Singh, Mrityunjay [NASA-Glenn Research Center, Cleveland; Asthana, Rajiv [University of Wisconsin-Stout, Menomonie; Ishikawa, Toshihiro [Ube Industries, Ltd.; Matsunaga, Tadashi [Ube Industries, Ltd.; Lin, Hua-Tay [ORNL

    2012-01-01

    Active metal brazing of a new high thermal conductivity sintered SiC-polycrystalline fiber-bonded ceramic (SA-Tyrannohexs) has been carried out using a Ti-containing Ag Cu active braze alloy (Cusil-ABAs). The brazed composite joints were characterized using scanning electron microscopy coupled with energy-dispersive X-ray spectrometry (SEM EDS). The results show that this material can be successfully joined using judiciously selected off-the shelf active braze alloys to yield metallurgically sound joints possessing high integrity. Uniform and continuous joints were obtained irrespective of differences in the fiber orientation in the substrate material. Detailed interfacial microanalysis showed that the titanium reacts with C and Si to form TiC layer and a Ti Si compound, respectively. Furthermore, the evaluation of shear strength of the joints was also conducted at ambient and elevated temperatures in air using the single-lap offset (SLO) shear test. The perpendicular-type SA-Tyrannohex joints exhibited apparent shear strengths of about 42 MPa and 25 MPa at 650 1C and 750 1C, respectively. The fracture at the higher temperature occurred at the interface between the reactionformed TiC layer and braze. This might be caused by generation of stress intensity when a shear stress was applied, according to m-FEA simulation results.

  18. Butt-log grade distributions for five Appalachian hardwood species

    Science.gov (United States)

    John R. Myers; Gary W. Miller; Harry V., Jr. Wiant; Joseph E. Barnard; Joseph E. Barnard

    1986-01-01

    Tree quality is an important factor in determining the market value of hardwood timber stands, but many forest inventories do not include estimates of tree quality. Butt-log grade distributions were developed for northern red oak, black oak, white oak, chestnut oak, and yellow-poplar using USDA Forest Service log grades on more than 4,700 trees in West Virginia. Butt-...

  19. Impact of M2-Hss Tool Pin Profile in Fsw Welded Joints On Mechanical Properties Of Aa7075-T6 Aluminium Alloy

    Directory of Open Access Journals (Sweden)

    Venugopal S

    2014-05-01

    Full Text Available Friction stir, “welding is a solid state joining process and is widely being considered for aluminium alloys. The main advantage of FSW is the material that is being welded undergoes only localized changes. The welding parameter and tool pin profile play a major role in deciding the weld quality. In this work an effort has been made to analyze microstructure of aluminium AA 7075-T6 alloy. Three different tool profiles (Taper Threaded, cylindrical and square have been used to construct the joints in particular rotational speed. Tensile, Impact, micro hardness of mechanical properties of the joints have been evaluated and the formation of FSP zone has been analyzed microscopically. From the investigation it is found that the threaded cylindrical profile produces highly (defined Strength in welds.

  20. Spatial Randomness of Fatigue Crack Growth Rate in Friction Stir Welded 7075-T111 Aluminum Alloy Welded Joints (Case of L T Orientation Specimen)

    Energy Technology Data Exchange (ETDEWEB)

    Jeong, Yeui Han; Kim, Seon Jin [Pukyong Nat' l Univ., Busan (Korea, Republic of)

    2013-09-15

    This study aims to investigate the spatial randomness of fatigue crack growth rate for the friction stir welded (FSWed) 7075-T111 aluminum alloy joints. Our previous fatigue crack growth test data are adopted in this investigation. To clearly understand the spatial randomness of fatigue crack growth rate, fatigue crack growth tests were conducted under constant stress intensity factor range (SEFOR) control testing. The experimental data were analyzed for two different materials-base metal (BM) and weld metal (WM)-to investigate the effects of spatial randomness of fatigue crack growth rate and material properties, the friction stir welded (FSWed) 7075-T111 aluminum alloy joints, namely weld metal (WM) and base metal (BM). The results showed that the variability, as evaluated by Wobble statistical analysis, of the WM is higher than that of the BM.

  1. Investigations on tunneling and kissing bond defects in FSW joints for dissimilar aluminum alloys

    Energy Technology Data Exchange (ETDEWEB)

    Khan, Noor Zaman, E-mail: noor_0315@yahoo.com [Department of Mechanical Engineering, Jamia Millia Islamia (A Central University), New Delhi (India); Siddiquee, Arshad Noor; Khan, Zahid A. [Department of Mechanical Engineering, Jamia Millia Islamia (A Central University), New Delhi (India); Shihab, Suha K. [Department of Mechanical Engineering, Engineering College, Diyala University, Diyala (Iraq)

    2015-11-05

    In this paper an attempt has been made to investigate the effect of two Friction Stir Welding (FSW) parameters i.e. tool pin offset and tool plunge depth on the formation of defects such as tunnel (tunneling defect) and kissing bond (KB) during welding of dissimilar aluminum alloys. 4.75 mm thick plates of AA5083-H116 and AA6063-T6 were welded using a novel work-fixture developed in-house which, apart from clamping the plated also imparted continuous variation of offset on both side of the faying line. The tunneling defect was modeled as a function of offset and plunge depth. The welds were characterised using optical microscopy (OM), scanning electron microscopy (SEM) and mechanical testing. The causes of such defects have been analyzed and discussed and recommendations have been made to prevent their occurrence. The findings of the study have revealed that the tunneling defects are formed at all offset (including zero offset) values towards stronger material (advancing side). And the cross-section of the tunnel varied with the amount of offset. Further, KBs are formed at the interface for all pin offset values except 0.5 mm towards weaker material and high plunge depth resulting in the poor mechanical properties. - Highlights: • Two dissimilar aluminum alloys are welded using FSW. • Formation of kissing bond and tunneling defects are investigated. • Defects are formed at pin offsets towards stronger material and also without offset. • The size of tunnel reduces significantly by increasing the plunge depth. • Tool pin offset towards weaker material prevent tunneling defects.

  2. Stress corrosion cracking in the fusion boundary region of an alloy 182 - A533B low alloy steel dissimilar weld joint in high temperature oxygenated water

    Energy Technology Data Exchange (ETDEWEB)

    Peng, Q.; Xue, H.; Hou, J.; Takeda, Y.; Kuniya, J.; Shoji, T. [Fracture and Reliability Research Institute, Tohoku University (Japan)

    2011-07-01

    In this work, following a microstructural characterization of the fusion boundary (FB) region in an Alloy 182 - A533B LAS dissimilar weld joint, the SCC growth behaviour in the FB region of the dissimilar weld joint in 288 C degrees water was investigated by employing crevice bent beam (CBB) and crack growth rate (CGR) testing, in conjunction with a simulation by finite element method (FEM). The microstructure characterization showed that there is a narrow high hardness zone (HHZ) in the dilution zone (DZ) of the weld metal adjacent to the FB. Further, a sharp increase of the hardness was observed immediately adjacent to the FB, suggesting the existence of a hardness gradient in the HHZ. FEM simulation of the growth of a crack perpendicular to the FB in the DZ showed that there is a drop in crack tip strain rate as the crack entered the HHZ, suggesting a decreased crack growth rate can be expected for a crack propagating perpendicular to the FB in the high hardness zone where a continuous increase of the hardness with crack growth may exist. Cracking path observation on the cross-section of the CBB specimen suggested that a SCC propagating perpendicular to the FB in the DZ was blunted by pitting after it reached the FB, indicating that the FB is a barrier to SCC growth. However, reactivation of crack growth from the pitting in LAS by preferential oxidation along the grain boundary was observed as well, suggesting a combined effect of microstructure and the high sulphate concentration in the water used for the test. The effects of sulphate doping and DO on CGR in the DZ and FB region were further clarified by the results of the SCC-CGR test. At a DO of 0.25 ppm, the SCC growth rate was low in the FB region even with a sulphate addition of up to 50 ppb in water. The crack growth, however, was reactivated by increasing the DO to 2 ppm at both sulphate concentrations of 50 ppb and 20 ppb, indicating an important role of DO in SCC growth in the DZ. The existence of a

  3. Assessment of mechanical properties of aluminium alloy welded joint using small punch test

    Institute of Scientific and Technical Information of China (English)

    Qiao Jisen; Tang Xueqin; Chen Jianhong; Zhu Liang

    2007-01-01

    The small punch test technique (SPT) was used to evaluate the mechanical properties of various materials and the basic method to test material tensile mechanics performance from an inverse finite element (FE) arithmetic with SPT was put forward. The research shows that specific tensile mechanical behavior and strain-stress distribution of each district of weld seam can be accurately determined by small punch test. Therefore, mechanical behavior of the inhomogeneous joint can be predicted by a numerical model. The simulation comes to good agreement with experimental data.

  4. Analysing the strength of friction stir spot welded joints of aluminium alloy by fuzzy logic

    Science.gov (United States)

    Vaira Vignesh, R.; Padmanaban, R.; Arivarasu, M.; Karthick, K. P.; Abirama Sundar, A.; Gokulachandran, J.

    2016-09-01

    Friction stir spot welding (FSSW) is a recent joining technique developed for spot welding of thin metal sheets. This process currently finds application in automotive, aerospace, marine and sheet metal industry. In this work, the effect of FSSW process parameters namely tool rotation speed, shoulder diameter and dwell time on Tensile shear failure load (TSFL) is investigated. Box-Behnken design is selected for conducting experiments. Fuzzy based soft computing is used to develop a model for TSFL of AA6061 joints fabricated by FSSW. The interaction of the process parameters on TSFL is also presented.

  5. Development of a New Joint Geometry for FSW

    Science.gov (United States)

    Penalva, M. L.; Otaegi, A.; Pujana, J.; Rivero, A.

    2009-11-01

    Friction Stir Welding (FSW) is an emerging solid state joining technology that allows welding most aluminum alloys that otherwise are difficult to weld by using conventional fusion based technologies. The technology is of particular interest for transport applications, since welded structures are considered to offer cost and weight savings. From a point of view of the joint geometries, FSW is mature for simple configurations. Most work to date has concentrated on butt welds and, only to a certain degree, on overlap configurations. Different designs such as T-sections, corner welds, box sections… are then principally restricted to the use of butt weld configurations. However, it is necessary for FSW to be able to be applied to new geometries in order to spread its use to a wider range of applications. Present work explores the feasibility of producing corner fillet geometries using FSW. Although such a kind of geometry has traditionally been considered unfeasible for the process, it seems to have the greatest potential to be used for T-joint configurations, a recurrent design pattern in transport applications. In order to study the feasibility of the proposed new joint geometry, a specific tool has been developed and a set of welds has been produced with it. Microstructure of the produced welds has been analyzed. According to the obtained results, the proposed joint geometry seems to be feasible. Main problem pending to solve is how to avoid the formation of a tunnel defect in the weld centre line due to a suck effect of the tool on the stirred material. Further improvements are proposed to produce welds with acceptable quality.

  6. Friction Stir Lap Welding: material flow, joint structure and strength

    Directory of Open Access Journals (Sweden)

    Z.W. Chen

    2012-12-01

    Full Text Available Friction stir welding has been studied intensively in recent years due to its importance in industrial applications. The majority of these studies have been based on butt joint configuration and friction stir lap welding (FSLW has received considerably less attention. Joining with lap joint configuration is also widely used in automotive and aerospace industries and thus FSLW has increasingly been the focus of FS research effort recently. number of thermomechancal and metallurgical aspects of FSLW have been studied in our laboratory. In this paper, features of hooking formed during FSLW of Al-to-Al and Mg-to-Mg will first be quantified. Not only the size measured in the vertical direction but hook continuity and hooking direction have been found highly FS condition dependent. These features will be explained taking into account the effects of the two material flows which are speed dependent and alloy deformation behaviour dependent. Strength values of the welds will be presented and how strength is affected by hook features and by alloy dependent local deformation behaviours will be explained. In the last part of the paper, experimental results of FSLW of Al-to-steel will be presented to briefly explain how joint interface microstructures affect the fracturing process during mechanical testing and thus the strength. From the results, tool positioning as a mean for achieving maximum weld strength can be suggested.

  7. Comparative study on fatigue properties of friction stir and MIG-pulse welded joints in 5083 Al-Mg alloy

    Institute of Scientific and Technical Information of China (English)

    ZHOU Cai-zhi; YANG Xin-qi; LUAN Guo-hong

    2005-01-01

    The objective of this investigation was to compare the fatigue properties of friction stir welds with those of MIG-pulse welds. The 5083 Al-Mg alloy was welded by single pass friction stir welding(FSW) and double-sided MIG-pulse welding. The results show that friction stir(FS) welds have a better appearance than MIG-pulse welds for the lack of voids, cracks and distortions. Compared with the parent plate, FSW welds exhibit similar fine grains, while MIG-pulse welds display a different cast microstructure due to the high heat input and the addition of welding wire. The S-N curves of FSW and MIG-pulse joints show that the fatigue life of FS welds is 18 - 26 times longer than that of MIG-pulse welds under the stress ratio of 0.1 and the calculated fatigue characteristic values of each weld increase from 38.67 MPa for MIG-pulse welds to 53.59 MPa for FSW welds.

  8. Stress Distribution in the Dissimilar Metal Butt Weld of Nuclear Reactor Piping due to the Simulation Technique for the Repair Welding

    Energy Technology Data Exchange (ETDEWEB)

    Lee, Hweeseung; Huh, Namsu [Seoul Nat' l Univ. of Science and Technology, Seoul (Korea, Republic of); Kim, Jinsu; Lee, Jinho [Korea Institute of Nuclear Safety, Daejeon (Korea, Republic of)

    2013-05-15

    During welding, the dissimilar metal butt welds of nuclear piping are typically subjected to repair welding in order to eliminate defects that are found during post-weld inspection. It has been found that the repair weld can significantly increase the tensile residual stress in the weldment, and therefore, accurate estimation of the weld residual stress due to repair weld, especially for dissimilar metal welds using Ni-based alloy 82/182 in nuclear components, is of great importance in order to assess susceptibility to primary water stress corrosion cracking. In the present study, the stress distributions of dissimilar metal butt welds in nuclear reactor piping subjected to repair weld were investigated based on detailed nonlinear finite element analyses. Particular emphasis was placed on the variation of the stress distribution in the dissimilar metal butt weld according to the finite element welding analysis sequence for the repair welding process.

  9. Microstructure and Mechanical Properties of Dissimilar Welded Ti3Al/Ni-Based Superalloy Joint Using a Ni-Cu Filler Alloy

    Science.gov (United States)

    Chen, Bing-Qing; Xiong, Hua-Ping; Guo, Shao-Qing; Sun, Bing-Bing; Chen, Bo; Tang, Si-Yi

    2015-02-01

    Dissimilar welding of a Ti3Al-based alloy and a Ni-based superalloy (Inconel 718) was successfully carried out using gas tungsten arc welding technology in this study. With a Ni-Cu alloy as filler material, sound joints have been obtained. The microstructure evolution along the cross section of the dissimilar joint has been revealed based on the results of scanning electron microscopy and X-ray energy dispersive spectroscopy as well as X-ray diffractometer. It is found that the weld/Ti3Al interface is composed of Ti2AlNb matrix dissolved with Ni and Cu, Al(Cu, Ni)2Ti, (Cu, Ni)2Ti, (Nb, Ti) solid solution, and so on. The weld and In718/weld interface mainly consist of (Cu, Ni) solid solutions. The weld exhibits higher microhardness than the two base materials. The average room-temperature tensile strength of the joints reaches 242 MPa and up to 73.6 pct of the value can be maintained at 873 K (600 °C). The brittle intermetallic phase of Ti2AlNb matrix dissolved with Ni and Cu at the weld/Ti3Al interface is the weak link of the joint.

  10. Microstructure and Mechanical Properties of Laser-Welded Joints of Ti-22Al-25Nb/TA15 Dissimilar Titanium Alloys

    Science.gov (United States)

    Li, Dalong; Hu, Shengsun; Shen, Junqi; Zhang, Hao; Bu, Xianzheng

    2016-05-01

    Laser beam welding (LBW) was applied to join 1-mm-thick dissimilar titanium alloys, Ti-22Al-25Nb (at.%) and TA15, and the microstructure and mechanical properties of the welded joints were systematically analyzed. Defect-free joints were obtained, and the fusion zone mainly consisted of B2 and martensitic α' phases because of the uneven distribution of the β phase stabilizer and rapid cooling rate of LBW. The phase compositions of the heat-affected zone varied with the different thermal cycles during the welding process. The different microstructures of the dissimilar titanium alloys led to an unsymmetrical hardness profile, with the welded seam exhibiting the lowest value of 271 HV. In room-temperature tensile tests, the fractures all occurred preferentially in the fusion zone. The strengths of the joints were close to those of the base metal but with prominently decreasing ductility. In tensile tests performed at 550 °C, all the joints fractured in the TA15 base metal, and the strength and plasticity of the welds were equivalent to those of the TA15 base metal.

  11. Microstructure and mechanical properties of SiO2-BN ceramic and Invar alloy joints brazed with Ag–Cu–Ti+TiH2+BN composite filler

    Directory of Open Access Journals (Sweden)

    Y. Wang

    2016-03-01

    Full Text Available Ag–Cu–Ti + TiH2+BN composite filler was prepared to braze SiO2-BN ceramic and Invar alloy. The interfacial microstructure, mechanical properties, and residual stress distribution of the brazed joints were investigated. The results show that a wave-like Fe2Ti–Ni3Ti structure appears in the Invar substrate and a thin TiN–TiB2 reaction layer forms adjacent to the SiO2-BN ceramic. The added BN particles react with Ti to form TiN–TiB fine-particles, which is beneficial to refine the microstructure of the brazing seam and to greatly inhibit the brittle compounds formation. The interfacial microstructure at various brazing temperatures was analyzed, and the mechanism for the interfacial reactions responsible for the bonding was proposed. The maximum shear strength of the joints brazed with the composite filler at 880 °C for 10 min is 39 MPa, which is 30% greater than that brazed with Ag–Cu–Ti alloy. The improvement of the joint strength is attributed to the variation of joint microstructure and the reduction of tensile stresses induced in the SiO2-BN ceramic. The finite element analysis indicates that the peak tensile stress decreases from 230 to 142 MPa due to the addition of BN particles in the ceramic.

  12. Mechanism of laser welding on dissimilar metals between stainless steel and W-Cu alloy

    Institute of Scientific and Technical Information of China (English)

    Kai Chen; Zhiyong Wang; Rongshi Xiao; Tiechuan Zuo

    2006-01-01

    @@ CO2 laser is employed to join a piece of powder metallurgical material (PMM) to a stainless steel in butt joint welding mode. The powder Ni35, as a filler powder, is used. The weld metal comes from three parts of stainless steel, powder Ni35, and Cu in W-Cu PMM. It is indicated that some parts of the W-Cu base metal are heated by laser and the metal Cu at the width of 0.06-0.12 mm from the edge is melted into the melting pool in the laser welding process. The formation of firm weld joint is just because that the melting liquid metal could fill the position occupied by metal Cu and surround the metal W granules fully. The analysis results indicate that the mechanism of the laser welding for stainless steel and W-Cu alloy is a special mode of fusion-brazing welding.

  13. Effect of cooling rate on the microstructure of electron beam welded joints of two-phase TiAl-based alloy

    Institute of Scientific and Technical Information of China (English)

    Chen Guoqing; Zhang Binggang; He Jingshan; Feng Jicai

    2007-01-01

    The analysis of the microstructural characterization and phase composition of electron beam welded joint zones of Ti-43Al-9V-0.3Y alloy has been done in this study. The welded seam is mainly composed of B2 phase, the partial γ+α2 two-phase lamellar structure and granular γm phase. And the lanthanon Y existed as YAl2 phase and served as grain refined. The impact of different cooling rates on joint microstructure, fracture characteristic and tensile strength were investigated. The high cooling rate restrained the structural transformation and resulted in the ordering structure. The fracture of the joint was brittle cleavage fracture because the ordering structure went against restraining the crack propagation. With the decrease of cooling rate, the transformation amounts of lamellar structure increased, and the fracture presented the layered and cross-layered characteristic.

  14. Phase-dependent corrosion of titanium-to-stainless steel joints brazed by Ag-Cu eutectic alloy filler and Ag interlayer

    Science.gov (United States)

    Lee, M. K.; Park, J. J.; Lee, J. G.; Rhee, C. K.

    2013-08-01

    The electrochemical corrosion properties of Ti-STS dissimilar joints brazed by a 72Ag-28Cu alloy filler and an Ag interlayer were studied in a 3.5% NaCl solution using potentiodynamic polarization and ac impedance spectroscopy. For a joint with a layered structure of Ti(base)/TiAg/Ag solid solution/Ag-Cu eutectic/STS(base), galvanic corrosion mostly occurred in the TiAg phase with a severe material loss, indicating that the TiAg layer acted as an anode in the galvanic couple in the layered joint. The Ag-rich solid solution layer was also corroded to a certain extent, but the corrosion in this layer was dominated by the selective pitting corrosion of the eutectic Cu-rich phase. With an increase in the brazing temperature, the Cu-rich phases disappeared owing to the enhanced isothermal solidification effect, leading to an improvement of the corrosion resistance.

  15. Modeling of AA5083 Material-Microstructure Evolution During Butt Friction-Stir Welding

    Science.gov (United States)

    2010-07-01

    B. Clausen, and K. An, In Situ Neutron Diffraction Measurements of Temperature and Stresses During Friction Stir Welding of 6061 -T6 Aluminium Alloy...Analytical Modelling of Friction Stir Welding, INALCO98: Seventh International Conference on Joints in Aluminium , M.J. Russell and R. Shercliff R, Ed...Fujii, M. Maeda, and K. Nogi, Tensile Fracture Location Characterisation of Friction Stir Welded Joints of Different Aluminium Alloys, J. Mater. Sci

  16. Effect of Welding Parameters on Microstructure, Thermal, and Mechanical Properties of Friction-Stir Welded Joints of AA7075-T6 Aluminum Alloy

    Science.gov (United States)

    Lotfi, Amir Hossein; Nourouzi, Salman

    2014-06-01

    A high-strength Al-Zn-Mg-Cu alloy AA7075-T6 was friction-stir welded with various process parameter combinations incorporating the design of the experiment to investigate the effect of welding parameters on the microstructure and mechanical properties. A three-factors, five-level central composition design (CCD) has been used to minimize the number of experimental conditions. The friction-stir welding parameters have significant influence on the heat input and temperature profile, which in turn regulates the microstructural and mechanical properties of the joints. The weld thermal cycles and transverse distribution of microhardness of the weld joints were measured, and the tensile properties were tested. The fracture surfaces of tensile specimens were observed by a scanning electron microscope (SEM), and the formation of friction-stir processing zone has been analyzed macroscopically. Also, an equation was derived to predict the final microhardness and tensile properties of the joints, and statistical tools are used to develop the relationships. The results show that the peak temperature during welding of all the joints was up to 713 K (440 °C), which indicates the key role of the tool shoulder diameter in deciding the maximum temperature. From this investigation, it was found that the joint fabricated at a rotational speed of 1050 rpm, welding speed of 100 mm/min, and shoulder diameter of 14 mm exhibited higher mechanical properties compared to the other fabricated joints.

  17. Influencia de la cantidad de O2 adicionado al CO2 en el gas de protección sobre la microestructura del metal depositado en uniones soldadas de bordes rectos en aceros de bajo contenido de carbono con el proceso GMAW Influence of O2 content, added to CO2 in the shielding gas, on the microstructure of deposited metal in butt welded joint with straight edges, in low carbon steels using GMAW process

    Directory of Open Access Journals (Sweden)

    Eduardo Díaz-Cedré

    2010-12-01

    Full Text Available La presencia de ferrita acicular (FA en la microestructura del cordón de soldadura, dentro de determinado rango de valores, eleva considerablemente la tenacidad de las uniones soldadas. Es por ello, que el presente trabajo trata sobre un estudio que relaciona la cantidad de ferrita acicular en el cordón en función del contenido de oxígeno presente en la mezcla activa CO2+O2, durante la realización de uniones soldadas de bordes rectos en aceros de bajo carbono con el proceso con electrodo fusible y protección gaseosa (GMAW en condiciones invariables de parámetros de proceso (corriente de soldadura, voltaje de arco, velocidad de soldadura, longitud libre y flujo de gas protector. Como resultado del trabajo se estableció la relación gráfica existente entre la ferrita acicular y el contenido de oxígeno en la mezcla.The presence of acicular ferrite (AF in the microstructure of weld bead, in a specified range of values, increase considerably the toughness of welded joints. The present paper, for that reason, study the relationship between the acicular ferrite quantity in the deposited metal and the oxygen present in the active gas mixture of CO2+O2, during the execution of butt welded joints with straight edges, in low carbon steels with consumable electrode and gas protection (GMAW in invariable conditions of process parameters (welding current, arc voltage, welding speed, electrode extension, and gas flow. The graphic relation between the acicular ferrite and the oxygen content was established, as result of the research work.

  18. 铝合金平板对接焊接接头变形及损伤行为研究%Study on Deformation and Damage Behavior of Aluminium Alloy Butt Welded Joint under Tension Loading

    Institute of Scientific and Technical Information of China (English)

    车洪艳; 徐文福; 陈剑虹

    2009-01-01

    应用TIG焊获得焊缝质量良好的6061铝合金对接焊接接头,进行静态拉伸试验;试验结果表明,试样大多断裂在距焊缝熔合线边缘7~9 mm处的软化区;应用双孔微剪切试验与有限元结合获得焊接接头各微区的力学性能及损失参数,提供给有限元计算,建立静态拉伸试验的有限元模型,并与实际试验结果对比验证模型的正确性,在此基础上研究高匹配和低匹配焊接接头及试样相对宽度对焊接接头失效行为的影响,结果表明,对于低匹配焊接接头,接头越窄越容易失效,所以应尽量选择较宽的焊接接头;对于高匹配焊接接头,接头越窄,越不容易失效,所以建议应尽量选择较窄的焊接接头.

  19. Effect of tool pin profile on microstructure and tensile properties of friction stir welded dissimilar AA 6061–AA 5086 aluminium alloy joints

    Directory of Open Access Journals (Sweden)

    M. Ilangovan

    2015-06-01

    Full Text Available Joints between two different grades of aluminium alloys are need of the hour in many light weight military structures. In this investigation, an attempt has been made to join the heat treatable (AA 6061 and non-heat treatable (AA 5086 aluminium alloys by friction stir welding (FSW process using three different tool pin profiles like straight cylindrical, taper cylindrical and threaded cylindrical. The microstructures of various regions were observed and analyzed by means of optical and scanning electron microscope. The tensile properties and microhardness were evaluated for the welded joint. From this investigation it is founded that the use of threaded pin profile of tool contributes to better flow of materials between two alloys and the generation of defect free stir zone. It also resulted in higher hardness values of 83 HV in the stir zone and higher tensile strength of 169 MPa compared to other two profiles. The increase in hardness is attributed to the formation of fine grains and intermetallics in the stir zone, and in addition, the reduced size of weaker regions, such as TMAZ and HAZ regions, results in higher tensile properties.

  20. Butte Sink Wildlife Management Area [Land Status Map: Index Sheet

    Data.gov (United States)

    US Fish and Wildlife Service, Department of the Interior — This map was produced by the Division of Realty to depict landownership at Butte Sink Wildlife Management Area. It was generated from rectified aerial photography,...

  1. Butte County Air Quality Management District Stationary Source Permits

    Science.gov (United States)

    U.S. EPA Public Notice: EPA is finalizing action on three permitting rules submitted as a revision to the Butte County Air Quality Management District (BCAQMD) portion of the California State Implementation Plan (SIP).

  2. Sutter Buttes-the lone volcano in California's Great Valley

    Science.gov (United States)

    Hausback, Brain P.; Muffler, L.J. Patrick; Clynne, Michael A.

    2011-01-01

    The volcanic spires of the Sutter Buttes tower 2,000 feet above the farms and fields of California's Great Valley, just 50 miles north-northwest of Sacramento and 11 miles northwest of Yuba City. The only volcano within the valley, the Buttes consist of a central core of volcanic domes surrounded by a large apron of fragmental volcanic debris. Eruptions at the Sutter Buttes occurred in early Pleistocene time, 1.6 to 1.4 million years ago. The Sutter Buttes are not part of the Cascade Range of volcanoes to the north, but instead are related to the volcanoes in the Coast Ranges to the west in the vicinity of Clear Lake, Napa Valley, and Sonoma Valley.

  3. Influence of Laser Power on the Microstructure and Mechanical Properties of a Laser Welded-Brazed Mg Alloy/Ni-Coated Steel Dissimilar Joint

    Science.gov (United States)

    Tan, Caiwang; Xiao, Liyuan; Liu, Fuyun; Chen, Bo; Song, Xiaoguo; Li, Liqun; Feng, Jicai

    2017-05-01

    In this work, we describe a method to improve the bonding of an immiscible Mg/steel system using Ni as an interlayer by coating it on the steel surface. Laser welding-brazing of AZ31B Mg alloy to Ni-coated Q235 steel using Mg-based filler was performed in a lap configuration. The influence of laser power on the weld characteristics, including joint appearance, formation of interfacial reaction layers and mechanical properties was investigated. The results indicated that the presence of the Ni-coating promoted the wetting of the liquid filler metal on the steel surface. A thermal gradient along the interface led to the formation of heterogeneous interfacial reaction layers. When using a low laser power of 1600 W, the reaction products were an FeAl phase in the direct laser irradiation zone, an AlNi phase close to the intermediate zone and mixtures of AlNi phase and an (α-Mg + Mg2Ni) eutectic structure near the interface at the seam head zone. For high powers of more than 2000 W, the FeAl phase grew thicker in the direct laser irradiation zone and a new Fe(Ni) transition layer formed at the interface of the intermediate zone and the seam head zone. However, the AlNi phase and (α-Mg + Mg2Ni) eutectic structure were scattered at the Mg seam. All the joints fractured at the fusion zone, indicating that the improved interface was not the weakest joint region. The maximum tensile-shear strength of the Mg/Ni-coated steel joint reached 190 N/mm, and the joint efficiency was 70% with respect to the Mg alloy base metal.

  4. The Interfacial Microstructure and Mechanical Properties of Diffusion-Bonded Joints of 316L Stainless Steel and the 4J29 Kovar Alloy Using Nickel as an Interlayer

    Directory of Open Access Journals (Sweden)

    Tingfeng Song

    2016-11-01

    Full Text Available 316L stainless steel (Fe–18Cr–11Ni and a Kovar (Fe–29Ni–17Co or 4J29 alloy were diffusion-bonded via vacuum hot-pressing in a temperature range of 850–950 °C with an interval of 50 °C for 120 min and at 900 °C for 180 and 240 min, under a pressure of 34.66 MPa. Interfacial microstructures of diffusion-bonded joints were characterized by optical microscopy (OM, scanning electron microscopy (SEM, X-ray diffraction (XRD, and energy dispersive spectroscopy (EDS. The inter-diffusion of the elements across the diffusion interface was revealed via electron probe microanalysis (EPMA. The mechanical properties of the joints were investigated via micro Vickers hardness and tensile strength. The results show that an Ni interlayer can serve as an effective diffusion barrier for the bonding of 316L stainless steel and the 4J29 Kovar alloy. The composition of the joints was 316L/Ni s.s (Fe–Cr–Ni/remnant Ni/Ni s.s (Fe–Co–Ni/4J29. The highest tensile strength of 504.91 MPa with an elongation of 38.75% was obtained at 900 °C for 240 min. After the width of nickel solid solution (Fe–Co–Ni sufficiently increased, failure located at the 4J29 side and the fracture surface indicated a ductile nature.

  5. Effect of Tool Geometry and Welding Speed on Mechanical Properties and Microstructure of Friction Stir Welded Joints of Aluminium Alloys AA6082-T6

    Directory of Open Access Journals (Sweden)

    Patil Hiralal Subhash

    2014-12-01

    Full Text Available Friction stir welding is a solid state innovative joining technique, widely being used for joining aluminium alloys in aerospace, marine automotive and many other applications of commercial importance. The welding parameters and tool pin profile play a major role in deciding the weld quality. In this paper, an attempt has been made to understand the influences of welding speed and pin profile of the tool on friction stir welded joints of AA6082-T6 alloy. Three different tool pin profiles (tapered cylindrical four flutes, triangular and hexagonal have been used to fabricate the joints at different welding speeds in the range of 30 to 74 mm/min. Microhardness (HV and tensile tests performed at room temperature were used to evaluate the mechanical properties of the joints. In order to analyse the microstructural evolution of the material, the weld’s cross-sections were observed optically and SEM observations were made of the fracture surfaces. From this investigation it is found that the hexagonal tool pin profile produces mechanically sound and metallurgically defect free welds compared to other tool pin profiles.

  6. Joint Performance for Laser Cutting-welding of Zinc-coated Tailored Blanks

    Institute of Scientific and Technical Information of China (English)

    WANG Chunming; HU Lunji; LIU Jianhua; HU Xiyuan; DU Hanbin

    2005-01-01

    The process of laser butt welding of zinc-coated steel ( SGCD3 and WLZn ) blanks was presented, whose edges were prepared by laser cutting. The properties of the butt joints, such as tensile strength, bending, stamping, weld shape, and corrosion- resistant were tested. The experiments of laser cutting and welding were carried out on a custom-made system designed, which is a set of equipment for wide sheet butt welding based on a laser cutting-welding combination process. The experiments proved the technological feasibility of laser butt welding for thin zinc coated steel sheets whose edges were prepared by laser cutting on the same equipment.

  7. Fatigue properties for FSW and MIG welded joints of thickness plate aluminum alloy%厚板铝合金FSW和MIG焊接接头疲劳性能

    Institute of Scientific and Technical Information of China (English)

    杨新岐; 吴铁; 张家龙; 秦红珊

    2012-01-01

    对厚度10 mm的6082-T6铝合金搅拌摩擦焊(FSW)和MIG焊接接头的疲劳强度进行了试验研究,并与6082-T6母材疲劳性能进行了对比分析.结果表明,6082-T6母材的疲劳S-N曲线最高、MIG焊接接头S-N曲线度最低,而FSW接头的疲劳S-N曲线近似位于两者之间;在高应力区FSW疲劳强度低于MIG焊接接头、而在低应力区高于MIG焊接接头.大部分FSW试样疲劳裂纹启始于焊缝根部的"弱连接"缺陷,采用机械加工去掉1.4 mm厚度焊缝根部材料后,FSW疲劳强度明显提高并接近母材数据.厚板6082-T6铝合金FSW焊缝根部质量控制是影响疲劳性能的关键因素.%The fatigue properties of FSW and MIG welded joints for AA6082-T6 aluminum alloy of 10 mm thickness were investigated by the fatigue S-N curves testing method,and these prperties were also compared to that of AA6082-T6 base material.It was shown that the fatigue S-N curve of AA6082-T6 base material was the highest,the S-N curve of MIG welded joints was the lowest,and the S-N curve of FSW joint was between the two curves.In high stress range,the fatigue strength of FSW was lower than that of MIG welded joints,while in low stress range,it was higher than the MIG welded joints.It indicated that most of the FSW specimens were initially fractured at the weld,caused by the "weak-bonding" defects and the fatigue strength of FSW joint increased apparently,which is close to the values of base material after removing one layer of weld root material with thickness of 1.4 mm.Thus it can be verified that the quality of the weld root sites for the single-side FSW welded joints of AA6082-T6 aluminum alloys thick plate should be the key factor to influence the fatigue properties of FSW joint.

  8. Comparison of warm laser shock peening and laser shock peening techniques in lengthening the fatigue life of welded joints made of aluminum alloy

    Science.gov (United States)

    Su, Chun; Zhou, Jianzhong; Meng, Xiankai; Sheng, Jie

    2017-07-01

    Welded joints made of 6061-T6 Al alloy were studied to evaluate warm laser shock peening (WLSP) and laser shock peening (LSP) processes. The estimation model of laser-induced surface residual stress was examined by means of experiments and numerical analysis. The high-cycle fatigue lives of welded joint specimens treated with WLSP and LSP were estimated by conducting tensile fatigue tests. The fatigue fracture mechanisms of these specimens are studied by surface integrity and fracture surface tests. Experimental results and analysis indicated that the fatigue life of the specimens processed by WLSP was higher than that with LSP. The large increase in fatigue life appeared to be the result of the larger residual stress, more uniform microstructure refinement and the lower surface roughness of the WLSP specimens.

  9. Fracture behavior of double-pass TIG welded 2219-T8 aluminum alloy joints under transverse tensile test%2219-T8铝合金单面两层焊接头横向拉伸断裂行为

    Institute of Scientific and Technical Information of China (English)

    李权; 吴爱萍; 赵玥; 王国庆; 鄢东洋; 吴会强

    2015-01-01

    2219-T8 aluminum alloys were butt welded by the double-pass tungsten inert gas (TIG) arc welding process. The transverse tensile test of the joint showed that the fracture mainly occurred in the partially melted zone (PMZ). Effects of the PMZ on the fracture behavior were systematically studied. Continuous intergranular eutectics were observed in the PMZ close to the fusion line. Away from the fusion line, the intergranular eutectics in the PMZ became discontinuous. The fracture morphology and the microhardness distribution of the joint showed that the PMZ was gradient material with different mechanical properties, which strongly affected the fracture process. It was observed that the crack initiated in the PMZ near the front weld toe, and propagated in the PMZ away from the fusion line. Then, the crack tip was blunt when it propagated into the PMZ with higher plasticity. Finally, the rest part of the joint was shear fractured.%采用单面两层钨极氩弧焊工艺焊接2219-T8铝合金。接头横向拉伸时断裂发生在部分熔化区(PMZ)。针对PMZ组织对接头拉伸断裂行为的影响进行系统研究。PMZ中靠近熔合线的位置晶界共晶较连续,随着距离熔合线距离的增加,晶界共晶的连续程度逐渐降低。断口形貌和接头显微硬度分布表明 PMZ 是一种梯度材料。其梯度变化的力学性能对接头的断裂行为有重要影响。研究发现,裂纹在靠近正面焊趾的 PMZ 启裂,启裂后沿远离熔合线的方向扩展,当裂纹尖端扩展到塑性较好的 PMZ 时,裂纹尖端钝化,随后接头余下部分以剪切形式发生断裂。

  10. Influence of FSW parameters on formation quality and mechanical properties of Al 2024-T351 butt welded joints%搅拌摩擦焊工艺参数对2024-T351铝合金搭接焊接头成形质量和力学性能的影响

    Institute of Scientific and Technical Information of China (English)

    I.RADISAVLJEVIC; A.ZIVKOVIC; N.RADOVIC; V.GRABULOV

    2013-01-01

    The influence of R/v ratio on joint quality in 2024-T351 aluminum alloy was studied. Specimens were subjected to friction stir welding with the rotation rates of 750, 950 and 1180 r/min and welding speed between 73 and 190 mm/min, providing R/v ratio between 5.00 and 10.27. The welded joints were tested by means of both non-destructive (visual, penetrant and X-ray inspection) and destructive (metallographic, tension and hardness) testing. In all specimens typical zones are revealed, with corresponding differences in grain size. Tensile efficiency of the joints obtained is in the range of 52.2%to 82.3%. The results show that the best quality is obtained at R/v ratio of 8.06, 10.17 and 10.27. This behavior is attributed to the assumption that the material flows around the pin with an optimal speed, i.e. sufficient amount of material is available to fill the gap and prevent tunnel formation. R/v ratio also showed influence on hardness distribution, onion features and crack initiation/propagation zones.%研究搅拌摩擦焊时R/v比对2024-T351铝合金焊接质量的影响。搅拌摩擦焊时搅拌针的旋转速度设定为750、950和1180 r/min,焊接速度在73~190 mm/min内变化,对应的R/v比在5.00~10.27内。采用各种无损(外观检测、X射线检测)和有损(金相观察、拉伸实验和硬度测量)检测手段对焊接试样进行分析。在所有的试样中,搅拌摩擦焊中各种典型的区域都有存在,不同的区域其晶粒尺寸不同。接头的拉伸性能为基材的52.2%~82.3%。在R/v比为8.06,10.17和10.27时焊接质量最佳。其原因是在最佳搅拌速度下,材料围绕搅拌针充分流动,从而能够填充其中产生的空隙,阻止空洞的生成。结果还表明,R/v 比对接头的硬度分布、洋葱样形状、裂纹的萌生和扩展都有影响。

  11. Role of the micro/macro structure of welds in crack nucleation and propagation in aerospace aluminum-lithium alloy

    Science.gov (United States)

    Talia, George E.

    1996-01-01

    Al-Li alloys offer the benefits of increased strength, elastic modulus and lower densities as compared to conventional aluminum alloys. Martin Marietta Laboratories has developed an Al-Li alloy designated 2195 which is designated for use in the cryogenic tanks of the space shuttle. The Variable Polarity Plasma Arc (VPPA) welding process is currently being used to produce these welds [1]. VPPA welding utilizes high temperature ionized gas (plasma) to transfer heat to the workpiece. An inert gas, such as Helium, is used to shield the active welding zone to prevent contamination of the molten base metal with surrounding reactive atmospheric gases. [1] In the Space Shuttle application, two passes of the arc are used to complete a butt-type weld. The pressure of the plasma stream is increased during the first pass to force the arc entirely through the material, a practice commonly referred to as keyholing. Molten metal forms on either side of the arc and surface tension draws this liquid together as the arc passes. 2319 Al alloy filler material may also be fed into the weld zone during this pass. During the second pass, the plasma stream pressure is reduced such that only partial penetration of the base material is obtained. Al 2319 filler material is added during this pass to yield a uniform, fully filled welded joint. This additional pass also acts to alter the grain structure of the weld zone to yield a higher strength joint.

  12. [Even cigarette butts can impact environment and health: preliminary considerations].

    Science.gov (United States)

    Martino, Gianrocco; Gorini, Giuseppe; Chellini, Elisabetta

    2013-01-01

    In Italy, every year about 72 billion of cigarette butts are thrown away in the environment. Cigarette butts represent 50% of the wastes of urban areas (parks, roads) in the world, and 40% of Mediterranean Sea wastes. In particular, total polluting load is constituted of 1,872 Bq millions of Polonium-210, assuming 75 mBq per cigarette butt, and 1,800 tons of volatile organic compounds. As a matter of fact, according to several surveys, cigarette butts are considered by smokers and non-smokers as a common and acceptable waste in the environment. In 2008, European Union issued a Directive on wastes considering the «extended producer responsibility» (i.e., every industry is liable for costs of collection, transport and disposal of its own products). In October 2012, the Italian Parliament proposed a bill that classifies cigarette butts as special wastes in the frame of this responsibility. It could be interesting in the future to follow the legislative process of that bill in the Italian Parliament in order to show how strong it will be supported.

  13. Monotonic and cyclic deformation behavior of MIG-CMT welded and heat-treated joints of aluminum cast and wrought alloys

    Energy Technology Data Exchange (ETDEWEB)

    Kantehm, Matthias; Soeker, Marcus; Krupp, Ulrich; Michels, Wilhelm [Faculty of Engineering and Computer Science, Institute of Materials Design and Structural Integrity, University of Applied Sciences Osnabrueck, 49009 Osnabrueck (Germany)

    2012-10-15

    While the fatigue behavior of die cast aluminum as well as welded aluminum wrought alloys have been subject of several studies, no systematic work has been carried out on hybrid structures made as a combination of welded sand castings and wrought alloys. Aim of the present study is to correlate the monotonic and cyclic deformation behavior of thin sheet welded joints with the microstructure in the heat affected zone of the material combination sand cast EN AC-Al Si7Mg0.3 and wrought alloy EN AW-Al Si1MgMn (EN AW-6082). The metal sheets were welded using a metal inert gas cold metal transfer process under variation of the welding gap, the heat treatment parameters, as well as the surface finishes. It was demonstrated by Woehler diagrams based on bending fatigue tests that the fatigue life could be increased for the welded and heat treated specimens as compared to the as-received cast specimens. By means of optical microscopy this effect was attributed to microstructural changes due to the optimized welding and heat treatment process. A detailed analysis of the mechanical tests was possible by the application of an optical 3D strain analysis. (Copyright copyright 2012 WILEY-VCH Verlag GmbH and Co. KGaA, Weinheim)

  14. Distribution of mechanical properties in Alloy 82/182 dissimilar weld joint between SA508 Gr.3 nozzle and F316L safe-end

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Jin Weon [Chosun Univ., Gwangju (Korea, Republic of)

    2009-07-01

    This paper presents the distribution of tensile properties and fracture toughness in Alloy 82/182 dissimilar weld joint between SA508 Gr.3 nozzle and F316L SS safe-end at ambient temperature. Tensile and J-R tests were conducted using the specimens extracted form both base metals, Heat Affected Zones (HAZs), buttering, and various regions of weld metal. It showed that root region of weld exhibits higher strengths than upper region. The yield and tensile strengths considerably varied within root region of weld, the lowest strengths appeared at buttering region and gradually increased with approaching boundary with F316L stainless steel, whereas the variation of strengths within the weld was insignificant at upper region of weld. It was also indicated that fracture toughness of Alloy 82/182 weld metal was lower than that of both base metals and both HAZs. Within the Alloy 82/182 weld, the center of weld showed slightly lower fracture toughness than weld boundary and buttering, and the root region showed higher toughness than upper region of weld.

  15. Environmentally-assisted cracking behaviour in the transition region of an Alloy182/SA 508 Cl.2 dissimilar metal weld joint in simulated boiling water reactor normal water chemistry environment

    Science.gov (United States)

    Seifert, H. P.; Ritter, S.; Shoji, T.; Peng, Q. J.; Takeda, Y.; Lu, Z. P.

    2008-08-01

    The stress corrosion cracking (SCC) and corrosion fatigue behaviour perpendicular and parallel to the fusion line in the transition region between the Alloy 182 Nickel-base weld metal and the adjacent SA 508 Cl.2 low-alloy reactor pressure vessel (RPV) steel of a simulated dissimilar metal weld joint was investigated under boiling water reactor normal water chemistry conditions. A special emphasis was placed to the question whether a fast growing interdendritic SCC crack in the highly susceptible Alloy 182 weld metal can easily cross the fusion line and significantly propagate into the adjacent low-alloy RPV steel. Cessation of interdendritic SCC crack growth was observed in high-purity or sulphate-containing oxygenated water under constant or periodical partial unloading conditions for those parts of the crack front, which reached the fusion line. In chloride containing water, on the other hand, the interdendritic SCC crack in the Alloy 182 weld metal very easily crossed the fusion line and further propagated with a very high rate as a transgranular crack into the heat-affected zone and base metal of the adjacent low-alloy steel. The observed SCC cracking behaviour at the interface correlates excellently with the field experience of such dissimilar metal weld joints, where SCC cracking was usually confined to the Alloy 182 weld metal.

  16. Environmentally-assisted cracking behaviour in the transition region of an Alloy182/SA 508 Cl.2 dissimilar metal weld joint in simulated boiling water reactor normal water chemistry environment

    Energy Technology Data Exchange (ETDEWEB)

    Seifert, H.P. [Paul Scherrer Institute (PSI), Nuclear Energy and Safety Research Department, Laboratory for Nuclear Materials, 5232 Villigen PSI (Switzerland)], E-mail: hans-peter.seifert@psi.ch; Ritter, S. [Paul Scherrer Institute (PSI), Nuclear Energy and Safety Research Department, Laboratory for Nuclear Materials, 5232 Villigen PSI (Switzerland); Shoji, T.; Peng, Q.J.; Takeda, Y.; Lu, Z.P. [Fracture and Reliability Research Institute (FRI), Tohoku University, Sendai (Japan)

    2008-08-31

    The stress corrosion cracking (SCC) and corrosion fatigue behaviour perpendicular and parallel to the fusion line in the transition region between the Alloy 182 Nickel-base weld metal and the adjacent SA 508 Cl.2 low-alloy reactor pressure vessel (RPV) steel of a simulated dissimilar metal weld joint was investigated under boiling water reactor normal water chemistry conditions. A special emphasis was placed to the question whether a fast growing interdendritic SCC crack in the highly susceptible Alloy 182 weld metal can easily cross the fusion line and significantly propagate into the adjacent low-alloy RPV steel. Cessation of interdendritic SCC crack growth was observed in high-purity or sulphate-containing oxygenated water under constant or periodical partial unloading conditions for those parts of the crack front, which reached the fusion line. In chloride containing water, on the other hand, the interdendritic SCC crack in the Alloy 182 weld metal very easily crossed the fusion line and further propagated with a very high rate as a transgranular crack into the heat-affected zone and base metal of the adjacent low-alloy steel. The observed SCC cracking behaviour at the interface correlates excellently with the field experience of such dissimilar metal weld joints, where SCC cracking was usually confined to the Alloy 182 weld metal.

  17. Local mechanical properties of Alloy 82/182 dissimilar weld joint between SA508 Gr.1a and F316 SS at RT and 320C

    Energy Technology Data Exchange (ETDEWEB)

    Byun, Thak Sang [ORNL; Kim, Jin Weon [ORNL

    2009-01-01

    This paper presents the variations of local mechanical and microstructural properties in dissimilar metal weld joints consisting of the SA508 Gr.1a ferritic steel, Alloy 82/182 filler metal, and F316 austenitic stainless steel. Flat or round tensile specimens and transmission electron microscopy disks were taken from the base metals, welds, and heat-affected zones (HAZ) of the joints and tested at room temperature (RT) and/or at 320 C. The tensile test results indicated that the mechanical property was relatively uniform within each material zone, but varied considerably between different zones. Further, significant variations were observed both in the austenitic HAZ of F316 SS and in the ferritic HAZ of SA508 Gr.1a. The yield stress (YS) of the weld metal was under-matched with respect to the HAZs of SA508 Gr.1a and F316 SS by 0.78 to 0.92, although the YS was over-matched with respect to both base metals. The minimum ductility occurred in the HAZ of SA508 Gr.1 at both test temperatures. The plastic instability stress also varied considerably in the weld joints, with minimum values occurring in the SA508 Gr.1a base metal at RT and in the HAZ of F316 SS at 320 C, suggesting that the probability of ductile failure caused by a unstable deformation at the Alloy 82/182 buttering layer is low. Within the HAZ of SA508 Gr.1a, the gradient of the YS and ultimate tensile strength (UTS) was significant, primarily because of the different microstructures produced by the phase transformation during the welding process. The increment of YS was unexpectedly high in the HAZ of F316 SS, which was explained by the strain hardening induced by a strain mismatch between the weldment and the base metal. This was confirmed by the transmission electron micrographs showing high dislocation density in the HAZ.

  18. Boundary for the Deadman coal zone in the Black Butte area (bbbndg.shp)

    Data.gov (United States)

    U.S. Geological Survey, Department of the Interior — This ArcView shapefile contains a polygon representation of the Deadman coal zone in the Black Butte area of the Point of Rocks-Black Butte coalfield, Wyoming. This...

  19. Equipment for Preparing Pipeline Position Butts for Welding

    Directory of Open Access Journals (Sweden)

    Lobanov L.M.

    2015-09-01

    Full Text Available The results of developments of the Ye.O.Paton Electric Welding Institute and its specialized departments on the designing national equipment models for preparation during the assembly the edges and butt ends of pipeline position butts with the diameter from 14 up to 159 mm, repair and modernization of power engineering objects, including the power units of nuclear and heat electric stations, in chemical and machine building, at enterprises of oil-gas complex and other branches of industry are presented.

  20. Friction stir welding joint of dissimilar materials between AZ31B magnesium and 6061 aluminum alloys: Microstructure studies and mechanical characterizations

    Energy Technology Data Exchange (ETDEWEB)

    Mohammadi, J. [Department of Materials Science and Engineering, Science and Research Branch, Islamic Azad University, Tehran 141554933 (Iran, Islamic Republic of); Behnamian, Y. [Department of Chemical and Materials Engineering, University of Alberta, Edmonton, Alberta T6G 2V4 (Canada); Mostafaei, A., E-mail: amir.mostafaei@gmail.com [Young Researchers and Elites Club, Tehran North Branch, Islamic Azad University, Tehran (Iran, Islamic Republic of); Izadi, H. [Department of Chemical and Materials Engineering, University of Alberta, Edmonton, Alberta T6G 2V4 (Canada); Saeid, T. [Faculty of Materials Engineering, Sahand University of Technology, Tabriz 513351996 (Iran, Islamic Republic of); Kokabi, A.H. [Department of Materials Science and Engineering, Sharif University of Technology, Tehran 113659466 (Iran, Islamic Republic of); Gerlich, A.P., E-mail: adrian.gerlich@uwaterloo.ca [Department of Mechanical and Mechatronics Engineering, University of Waterloo, Waterloo, Ontario N2L 3G1 (Canada)

    2015-03-15

    Friction stir welding is an efficient manufacturing method for joining dissimilar alloys, which can dramatically reduce grain sizes and offer high mechanical joint efficiency. Lap FSW joints between dissimilar AZ31B and Al 6061 alloy sheets were made at various tool rotation and travel speeds. Rotation and travel speeds varied between 560–1400 r/min and 16–40 mm/min respectively, where the ratio between these parameters was such that nearly constant pitch distances were applied during welding. X-ray diffraction pattern (XRD), optical microscopy images (OM), electron probe microanalysis (EPMA) and scanning electron microscopy equipped with an energy-dispersive X-ray spectroscopy (SEM-EDS) were used to investigate the microstructures of the joints welded. Intermetallic phases including Al{sub 12}Mg{sub 17} (γ) and Al{sub 3}Mg{sub 2} (β) were detected in the weld zone (WZ). For different tool rotation speeds, the morphology of the microstructure in the stir zone changed significantly with travel speed. Lap shear tensile test results indicated that by simultaneously increasing the tool rotation and travel speeds to 1400 r/min and 40 mm/min, the joint tensile strength and ductility reached a maximum. Microhardness measurements and tensile stress–strain curves indicated that mechanical properties were affected by FSW parameters and mainly depended on the formation of intermetallic compounds in the weld zone. In addition, a debonding failure mode in the Al/Mg dissimilar weld nugget was investigated by SEM and surface fracture studies indicated that the presence of intermetallic compounds in the weld zone controlled the failure mode. XRD analysis of the fracture surface indicated the presence of brittle intermetallic compounds including Al{sub 12}Mg{sub 17} (γ) and Al{sub 3}Mg{sub 2} (β). - Highlights: • Dissimilar Al/Mg joint was obtained by lap friction stir welding technique. • Effect of rotation and travel speeds on the formation of intermetallic

  1. Comparison of fatigue crack growth of riveted and bonded aircraft lap joints made of Aluminium alloy 2024-T3 substrates - A numerical study

    Science.gov (United States)

    Pitta, S.; Rojas, J. I.; Crespo, D.

    2017-05-01

    Aircraft lap joints play an important role in minimizing the operational cost of airlines. Hence, airlines pay more attention to these technologies to improve efficiency. Namely, a major time consuming and costly process is maintenance of aircraft between the flights, for instance, to detect early formation of cracks, monitoring crack growth, and fixing the corresponding parts with joints, if necessary. This work is focused on the study of repairs of cracked aluminium alloy (AA) 2024-T3 plates to regain their original strength; particularly, cracked AA 2024-T3 substrate plates repaired with doublers of AA 2024-T3 with two configurations (riveted and with adhesive bonding) are analysed. The fatigue life of the substrate plates with cracks of 1, 2, 5, 10 and 12.7mm is computed using Fracture Analysis 3D (FRANC3D) tool. The stress intensity factors for the repaired AA 2024-T3 plates are computed for different crack lengths and compared using commercial FEA tool ABAQUS. The results for the bonded repairs showed significantly lower stress intensity factors compared with the riveted repairs. This improves the overall fatigue life of the bonded joint.

  2. Investigation into the Influence of Post-Weld Heat Treatment on the Friction Stir Welded AA6061 Al-Alloy Plates with Different Temper Conditions

    Science.gov (United States)

    İpekoğlu, Güven; Erim, Seçil; Çam, Gürel

    2014-02-01

    In this study, the effect of post-weld heat treatment (PWHT) on the microstructure and mechanical properties of friction stir butt-joined AA6061 Al-alloy plates both in O and T6-temper conditions was investigated by detailed microstructural investigations and microhardness measurements, in combination with transverse tensile testing. It was determined that the PWHT might result in abnormal grain growth (AGG) in the weld zone particularly in the joints produced in O-temper condition depending on the weld parameters used during friction stir welding. The PWHT generally led to an improvement in the mechanical properties even if AGG took place. Thus, the post-weld heat-treated joints exhibited mechanical properties much higher than those of respective as-welded plates and comparable to those of the respective base plates.

  3. 78 FR 9945 - Crow Butte Resources, Inc.; Establishment of Atomic Safety and Licensing Board

    Science.gov (United States)

    2013-02-12

    ... COMMISSION Crow Butte Resources, Inc.; Establishment of Atomic Safety and Licensing Board Pursuant to... Licensing Board (Board) is being established to preside over the following proceeding: Crow Butte Resources, Inc. (Marsland Expansion Area) This proceeding involves a request from Crow Butte Resources, Inc. to...

  4. Experimental Investigations on Pulsed Nd:YAG Laser Welding of C17300 Copper-Beryllium and 49Ni-Fe Soft Magnetic Alloys

    Science.gov (United States)

    Mousavi, S. A. A. Akbari; Ebrahimzadeh, H.

    2011-01-01

    Copper-beryllium and soft magnetic alloys must be joined in electrical and electro-mechanical applications. There is a high difference in melting temperatures of these alloys which cause to make the joining process very difficult. In addition, copper-beryllium alloys are of age hardenable alloys and precipitations can brittle the weld. 49Ni-Fe alloy is very hot crack sensitive. Moreover, these alloys have different heat transfer coefficients and reflection of laser beam in laser welding process. Therefore, the control of welding parameters on the formation of adequate weld puddle composition is very difficult. Laser welding is an advanced technique for joining of dissimilar materials since it can precisely control and adjust the welding parameters. In this study, a 100W Nd:YAG pulsed laser machine was used for joining 49Ni-Fe soft magnetic to C17300 copper-beryllium alloys. Welding of samples was carried out autogenously by changing the pulse duration, diameter of beam, welding speed, voltage and frequency. The spacing between samples was set to almost zero. The ample were butt welded. It was required to apply high voltage in this study due to high reflection coefficient of copper alloys. Metallography, SEM analysis, XRD and microhardness measurement was used for survey of results. The results show that the weld strength depends upon the chemical composition of the joints. To change the wells composition and heat input of the welds, it was attempted to deviate the laser focus away from the weld centerline. The best strength was achieved by deviation of the laser beam away about 0.1mm from the weld centerline. The result shows no intermetallic compounds if the laser beam is deviated away from the joint.

  5. Experimental Investigation of Fatigue Crack Growth Behavior in Friction Stir Welded 7075-T111 Aluminum Alloy Joints under Constant Stress Intensity Factor Range Control Testing (For L T Orientation Specimen)

    Energy Technology Data Exchange (ETDEWEB)

    Jeong, Yeui Han; Kim, Seon Jin [Pukyong Nat' l Univ., Busan (Korea, Republic of)

    2013-06-15

    In this study, as a series of studies aimed at investigating the spatial randomness of fatigue crack growth for friction stir welded (FSWed) 7075-T111 aluminum alloy joints, the fatigue crack growth behavior of FSWed 7075-T111 aluminum alloy joints was investigated for L T orientation specimens. Fatigue crack growth tests were conducted under constant stress intensity factor range (SEFOR) control for 5 specimens of the FSWed 7075-T111 aluminum alloy, including base metal (B M), heat affected zone (Haz), and weld metal (W M) specimens. The mean fatigue crack growth rate of W M specimens was found to be the highest, whereas that of Haz and W M specimens was the lowest. Furthermore, the variability of fatigue crack growth rate was found to be the highest in W M specimens and lowest in B M specimens.

  6. Strength of vacuum brazed joints for repair; Haallfasthet hos reparationer utfoerda med vakuumloedning

    Energy Technology Data Exchange (ETDEWEB)

    Berglin, Leif [Siemens Industrial Turbomachinery AB, Finspaang (Sweden)

    2005-04-01

    Strength data are missing for braze joints. Repaired components cannot fully make use of the strength of the braze, and lifetime will be underestimated. The goal of the project was to generate material data to be able to prolong the lifetime of the components. Two different material combinations were tested, 12% Chromium steel brazed with BNi-2, and a nickel base alloy, IN792 brazed with BNi-5. Tensile testing at room temperature and elevated temperature was performed in the project. Target group is purchasers and suppliers of repaired components. A tensile test specimen with butt joint was developed in the project. The used test specimen worked well for the 12% Chromium steel. The results from testing show that proof stress and tensile strength are strongly depending on the joint gap, particularly at room temperature. High strength, close to base material strength, was achieved with joint gaps smaller than 50{mu}m. For wider joint gaps, strength was lower. Strength was approximately 25% of base material strength for joint gaps over 100{mu}m. The results can be explained by changes in microstructure. Joint gaps wider than 50{mu}m showed evidence of two-phase structure. At 500 deg C, the results also showed a connection between joint gap, microstructure and strength. The generated strength data can be used for calculations of lifetime for repaired components. Two different process errors were discovered in the manufacturing process of the brazed IN792 test specimens. The generated material data are therefor erroneous. The reason for this was two manufacturing errors. The tack welding was done with too high heat input. The surfaces of the joint gap became oxidised and the oxide hindered wetting of the braze. The second reason was that the brazing was done without the prescribed hold time at maximum temperature. The melting of the braze was therefor not completed when cooling started. As a result, the strength of the IN792 specimens was low at both temperatures.

  7. Development of a Nano-Satellite Micro-Coupling Mechanism with Characterization of a Shape Memory Alloy Interference Joint

    Science.gov (United States)

    2010-12-01

    3 Endothermic for martensite to austenite transformation. Exothermic for austenite to martensite transformation. 4 Note that the...original work by definition . Unique contributions to the related art of coupling devices and shape memory alloys are as follows: 1) A zero impact

  8. Study of the structure and properties of laser-welded joints of the Al-Mg-Li alloy

    Science.gov (United States)

    Pugacheva, N. B.; Antenorova, N. P.; Senaeva, E. I.

    2015-12-01

    The macro- and microstructures, the distribution of chemical elements and of the values of the microhardness over the width of the zones of remelting and heat-affected zone have been studied after the laser welding of sheets of an Al-Mg-Li alloy. It has been shown that the material of the zone of remelting (1.2 mm thick) represents in itself finely dispersed misoriented dendrites, in the primary branches of which particles of the strengthening δ' phase (Al3Li) with dimensions of no more than 10 nm and in the interdendrite spaces, dispersed particles of the S phase (Al2MgLi and FeAl2) have been revealed. The hardness of the material of the zone of remelting was 108-123 HV 0.05; the hardness of the basic alloy, 150-162 HV 0.05. In the heat-affected zones of thickness 2 mm, the primary recrystallization occurred only in a narrow zone directly at the boundary with the weld. The strength of the welded junction was 470-490 MPa, which corresponds to the regulated degree of strength of the aluminum alloys of this class. The relative elongation of the material of the weld proved to be considerably less than that in the alloy matrix because of the microporosity of the weld material. It is shown that the convective stirring of the melt in the welding pool upon the laser welding made it possible to avoid the appearance of macroscopic defects, but on the microlevel there are observed micropores in the form of spheres with dimensions of 5-50 μm. The solidification of the alloy occurred in such a way that the dendrites had time to grow around the gas bubbles prior to their collapse, forming a sufficiently strong carcass. Inside the dendritic carcass, there have been revealed coarse inclusions (to 200 μm) that consist of oxides (Al2O3, Fe2O3, MgO, SiO2, CaO), of an iron-based alloy, and of the host aluminum alloy.

  9. Process development for cigarette butts recycling into cellulose pulp.

    Science.gov (United States)

    d'Heni Teixeira, Maria Betânia; Duarte, Marco Antônio B; Raposo Garcez, Loureine; Camargo Rubim, Joel; Hofmann Gatti, Thérèse; Suarez, Paulo Anselmo Ziani

    2017-02-01

    Cigarette butts, which are usually thrown on the ground or into ordinary bins, have been recognized as toxic residues since may contain cigarette contaminants and chemicals produced during combustion. Therefore, contaminants in cigarette butts can be leached by rain into surface water and thereby contaminate the environment. In Brazil, according to the National Policy on Solid Waste, all residues must be disposed of in an environmentally friendly manner. Although cigarette butts are not mentioned in the law, due to their characteristics, they may be classified as hazardous waste. At the University of Brasilia, a cellulose pulp production process from cigarette butts has been developed employing alkaline pulping. This process is presented as an alternative to environmentally friendly final disposal of this residue. During the process, a dark liquor is generated, which was found to contain lignin, carbonyls, metals, nicotine and specific tobacco nitrosamines. The dark liquor was treated by acidification to promote lignin precipitation, coagulation with chitosan and Al2(SO4)3 to remove metals and organic compounds and ozonized to oxidize resistant chemicals. The dark liquor presented a high chemical oxygen demand (COD; 29,986mg/L), which was partially removed by precipitation (20%), chitosan coagulation (66%) and ozonation (45.8%). As the remaining COD was still high, we proposed reusing the clarified effluent in alkaline pulping, which seemed to be the easiest and most efficient procedure with the lowest cost. Copyright © 2016 Elsevier Ltd. All rights reserved.

  10. Impact of cigarette butt leachate on tidepool snails.

    Science.gov (United States)

    Booth, David J; Gribben, Paul; Parkinson, Kerryn

    2015-06-15

    In urban areas, cigarette butts are the most common discarded refuse articles. In marine intertidal zones, they often fall into tidepools. We tested how common intertidal molluscs were affected by butt leachate in a laboratory experiment, where snails were exposed to various leachate concentrations. Mortality was very high, with all species showing 100% mortality at the full leachate concentration (5 butts per litre and 2h soak time) after 8days. However, Austrocochlea porcata showed higher mortality than the other 2 species at lower concentrations (10%, 25%) which may affect the relative abundance of the 3 snails under different concentrations of leachate pollution. Also, sublethal effects of leachate on snail activity were observed, with greater activity of Nerita atramentosa than the other 2 species at higher concentrations, suggesting it is more resilient than the other 2 species. While human health concerns predominate with respect to smoking, we show strong lethal and sublethal (via behavioural modifications) impacts of discarded butts on intertidal organisms, with even closely-related taxa responding differently.

  11. PCR-based typing of DNA extracted from cigarette butts.

    Science.gov (United States)

    Hochmeister, M N; Budowle, B; Jung, J; Borer, U V; Comey, C T; Dirnhofer, R

    1991-01-01

    Limited genetic marker information can be obtained from saliva by typing by conventional serological means. Thus, the application of PCR-based DNA typing methods was investigated as a potential approach for typing genetic markers in saliva. DNA was isolated from 200 cigarettes smoked by 10 different individuals (20 cigarettes per individual) and from 3 cigarette butts recovered from 2 crime scenes (adjudicated cases) using a Chelex 100 extraction procedure. The amount of recovered human DNA was quantified by slot-blot analysis and ranged from approximately less than 2-160 ng DNA per cigarette butt for the 200 samples, and 8 ng, 50 ng, and 100 ng for the cigarette butts from the adjudicated cases. The DNA was successfully amplified by the polymerase chain reaction (PCR) for the HLA-DQ alpha locus (99 out of 100 samples) as well as for the variable number of tandem repeat (VNTR) locus D1S80 (99 out of 100 samples). Amplification and typing of DNA was successful on all samples recovered from the crime scenes. The results suggest that PCR-based typing of DNA offers a potential method for genetically characterizing traces of saliva on cigarette butts.

  12. Willamette Valley - Baskett Butte Oak Savannah Restoration-Phase 2

    Data.gov (United States)

    US Fish and Wildlife Service, Department of the Interior — This project is a follow-up to the 2010 project that removed three invasive tree species across 85 acres on Baskett Butte at Baskett Slough NWR. Lack of fire in the...

  13. Investigation and control of factors influencing resistance upset butt welding.

    NARCIS (Netherlands)

    Kerstens, N.F.H.

    2010-01-01

    The purpose of this work is to investigate the factors influencing the resistance upset butt welding process to obtain an understanding of the metal behaviour and welding process characteristics, so that new automotive steels can be welded with reduced development time and fewer failures in

  14. Investigation and control of factors influencing resistance upset butt welding.

    NARCIS (Netherlands)

    Kerstens, N.F.H.

    2010-01-01

    The purpose of this work is to investigate the factors influencing the resistance upset butt welding process to obtain an understanding of the metal behaviour and welding process characteristics, so that new automotive steels can be welded with reduced development time and fewer failures in producti

  15. Development of science imperative for progress: Pervez Butt

    CERN Multimedia

    2002-01-01

    Mr. Parvez Butt, chairman of the Pakistan Atomic Energy Commission, has said that development of science and technology is imperative for progress and prosperity of any country. He was addressing a meeting on "CERN Data Grid and its Application" an opportunity for learning for scientists of developing countries (1/2 page).

  16. Pressure-control purge panel for automatic butt welding

    Science.gov (United States)

    Lang, E. J.; Van Wagner, B. H.

    1969-01-01

    Modification of a purge panel for use in an automatic butt weld reduces the drop in pressure between the regulators and the weld head and tube purge fitting. The invention affects air regulators for plants, regulating circuits for pneumatic valves, and automatic welding machines.

  17. 77 FR 12106 - Kapka Butte Sno-Park Construction

    Science.gov (United States)

    2012-02-28

    ... an Environmental Impact Statement (EIS) under the National Environmental Policy Act (NEPA). DATES... Register/Vol. 74, No. 1/Friday, January 2, 2009/Notices) to develop an Environmental Impact Statement (EIS... Federal Highway Administration Kapka Butte Sno-Park Construction AGENCY: Western Federal Lands...

  18. Regulating the disposal of cigarette butts as toxic hazardous waste.

    Science.gov (United States)

    Barnes, Richard L

    2011-05-01

    The trillions of cigarette butts generated each year throughout the world pose a significant challenge for disposal regulations, primarily because there are millions of points of disposal, along with the necessity to segregate, collect and dispose of the butts in a safe manner, and cigarette butts are toxic, hazardous waste. There are some hazardous waste laws, such as those covering used tyres and automobile batteries, in which the retailer is responsible for the proper disposal of the waste, but most post-consumer waste disposal is the responsibility of the consumer. Concepts such as extended producer responsibility (EPR) are being used for some post-consumer waste to pass the responsibility and cost for recycling or disposal to the manufacturer of the product. In total, 32 states in the US have passed EPR laws covering auto switches, batteries, carpet, cell phones, electronics, fluorescent lighting, mercury thermostats, paint and pesticide containers, and these could be models for cigarette waste legislation. A broader concept of producer stewardship includes EPR, but adds the consumer and the retailer into the regulation. The State of Maine considered a comprehensive product stewardship law in 2010 that is a much better model than EPR. By using either EPR or the Maine model, the tobacco industry will be required to cover the cost of collecting and disposing of cigarette butt waste. Additional requirements included in the Maine model are needed for consumers and businesses to complete the network that will be necessary to maximise the segregation and collection of cigarette butts to protect the environment.

  19. Influence of joint line remnant on crack paths under static and fatigue loadings in friction stir welded Al-Mg-Sc alloy

    Directory of Open Access Journals (Sweden)

    Y. Besel

    2016-01-01

    Full Text Available The influence of the joint line remnant (JLR on tensile and fatigue fracture behaviour has been investigated in a friction stir welded Al-Mg-Sc alloy. JLR is one of the microstructural features formed in friction stir welds depending on welding conditions and alloy systems. It is attributed to initial oxide layer on butting surfaces to be welded. In this study, two different tool travel speeds were used. JLR was formed in both welds but its spatial distribution was different depending on the tool travel speeds. Under the tensile test, the weld with the higher heat input fractured partially along JLR, since strong microstructural inhomogeneity existed in the vicinity of JLR in this weld and JLR had weak bonding. Resultantly, the mechanical properties of this weld were deteriorated compared with the other weld. Fatigue crack initiation was not affected by the existence of JLR in all welds. But the crack propagated preferentially along JLR in the weld of the higher heat input, when it initiated on the retreating side. Consequently, such crack propagation behaviour along JLR could bring about shorter fatigue lives in larger components in which crack growth phase is dominant.

  20. Characterization of the tensile properties of friction stir welded aluminum alloy joints based on axial force, traverse speed, and rotational speed

    Science.gov (United States)

    Panda, Biranchi; Garg, A.; Jian, Zhang; Heidarzadeh, Akbar; Gao, Liang

    2016-09-01

    Friction stir welding (FSW) process has gained attention in recent years because of its advantages over the conventional fusion welding process. These advantages include the absence of heat formation in the affected zone and the absence of large distortion, porosity, oxidation, and cracking. Experimental investigations are necessary to understand the physical behavior that causes the high tensile strength of welded joints of different metals and alloys. Existing literature indicates that tensile properties exhibit strong dependence on the rotational speed, traverse speed, and axial force of the tool that was used. Therefore, this study introduces the experimental procedure for measuring tensile properties, namely, ultimate tensile strength (UTS) and tensile elongation of the welded AA 7020 Al alloy. Experimental findings suggest that a welded part with high UTS can be achieved at a lower heat input compared with the high heat input condition. A numerical approach based on genetic programming is employed to produce the functional relationships between tensile properties and the three inputs (rotational speed, traverse speed, and axial force) of the FSW process. The formulated models were validated based on the experimental data, using the statistical metrics. The effect of the three inputs on the tensile properties was investigated using 2D and 3D analyses. A high UTS was achieved, including a rotational speed of 1050 r/min and traverse speed of 95 mm/min. The results also indicate that 8 kN axial force should be set prior to the FSW process.

  1. Temperature-dependent transformation from whisker- to nanoparticle-strengthened composite interface in the Al{sub 2}O{sub 3}/Ag-based alloy system and mechanical properties of the joints

    Energy Technology Data Exchange (ETDEWEB)

    Wang, Yifeng; Cao, Jian, E-mail: cao_jian@hit.edu.cn; Wang, Zhijie; Chen, Zhe; Song, Xiaoguo; Feng, Jicai

    2015-11-15

    Al{sub 4}B{sub 2}O{sub 9}-whisker-coated Al{sub 2}O{sub 3} ceramics were bonded by AgCu–4.5 wt.%Ti alloy in vacuum. The microstructure of the whisker-coated Al{sub 2}O{sub 3} joints was investigated by scanning electron microscopy, transmission electron microscopy and X-ray diffraction. A continuous (Cu,Al){sub 3}Ti{sub 3}O layer formed against the alloy at lower bonding temperatures, and a complex transition zone bordering the whiskers was observed, which consisted of Ag nanoparticles, titanium oxides, TiB{sub 2}, (Cu,Al){sub 3}Ti{sub 3}O nanoparticles and possible Ag{sub 3}Al. As the bonding temperature increased, the Al{sub 2}O{sub 3}/AgCuTi interface was found to transform from whisker- to nanoparticle-strengthened composite region. Bend test results revealed that both the whiskers grown on Al{sub 2}O{sub 3} and the dispersive nanoscale products in the alloy played positive roles in improving the joint properties. The maximum bend strength of the whisker-coated Al{sub 2}O{sub 3} joints was 313 MPa at the bonding temperature of 820 °C. - Highlights: • Al{sub 4}B{sub 2}O{sub 9}-whisker-coated Al{sub 2}O{sub 3} ceramics were bonded by AgCu–4.5 wt.%Ti alloy in vacuum. • Microstructures of whisker-coated Al{sub 2}O{sub 3} joints were investigated in detail. • Both whiskers and the dispersive nanoscale products can improve the joint properties. • The maximum bend strength of the whisker-coated Al{sub 2}O{sub 3} joints was 313 MPa.

  2. Improvement in Fatigue Performance of Aluminium Alloy Welded Joints by Laser Shock Peening in a Dynamic Strain Aging Temperature Regime

    Directory of Open Access Journals (Sweden)

    Chun Su

    2016-09-01

    Full Text Available As a new treatment process after welding, the process parameters of laser shock peening (LSP in dynamic strain aging (DSA temperature regimes can be precisely controlled, and the process is a non-contact one. The effects of LSP at elevated temperatures on the distribution of the surface residual stress of AA6061-T6 welded joints were investigated by using X-ray diffraction technology with the sin2ϕ method and Abaqus software. The fatigue life of the welded joints was estimated by performing tensile fatigue tests. The microstructural evolution in surface and fatigue fractures of the welded joints was presented by means of surface integrity and fracture surface testing. In the DSA temperature regime of AA6061-T6 welded joints, the residual compressive stress was distributed more stably than that of LSP at room temperature. The thermal corrosion resistance and fatigue properties of the welded joints were also improved. The experimental results and numerical analysis were in mutual agreement.

  3. Ion-irradiation effects on dissimilar friction stir welded joints between ODS alloy and ferritic stainless steel

    Energy Technology Data Exchange (ETDEWEB)

    Chen, C.-L., E-mail: chunliang@mail.ndhu.edu.tw [Department of Materials Science and Engineering, National Dong-Hwa University, Hualien 97401, Taiwan (China); Richter, A. [Department of Engineering, Technical University of Applied Sciences Wildau, Bahnhofstrasse 1, 15745 Wildau (Germany); Kögler, R. [Institute of Ion Beam Physics and Materials Research, Helmholtz Center Dresden-Rossendorf (HZDR), Bautzner Landstraße 400, 01328 Dresden (Germany); Griepentrog, M.; Reinstädt, P. [BAM Federal Institute for Materials Research and Testing, Unter den Eichen 87, 12205 Berlin (Germany)

    2014-12-05

    Highlights: • FSSW has successfully been used in the welding of dissimilar materials. • The irradiation causes different degrees of hardening in the welding zones. • The formation of He bubbles at precipitates was found in the dissimilar joints. • The hardening effect is due to formation of He-filled vacancies. - Abstract: Friction stir spot welding (FSSW) is an advanced technique for the joining of materials to prevent agglomeration of fine oxide particles, grain coarsening, and stress corrosion cracking etc. In this study, the dissimilar FSSW joint of stainless steel 430/ODS was irradiated with a Fe{sup +}/He{sup +} dual ion beam. Irradiation damage can cause deterioration in the mechanical properties especially in the welding zones. The joint quality therefore plays a decisive role in the life expectancy of nuclear reactors. The effect of irradiation on different zones in the joint (the thermo-mechanically affected zone, the heat affected zone and the base material) was investigated by TEM and nanoindentation. Irradiation causes a hardness increase in all welding zones with a characteristic hardness maximum. The relative hardness increase and the related microstructure are discussed. The formation of He bubbles at chromium carbide precipitates and the homogeneous distribution of He filled vacancies in the mixture region of the 430/ODS FSSW joints was observed.

  4. Comparison of RSM with ANN in predicting tensile strength of friction stir welded AA7039 aluminium alloy joints

    Institute of Scientific and Technical Information of China (English)

    A. K. LAKSHMINARAYANAN; V. BALASUBRAMANIAN

    2009-01-01

    Friction stir welding(FSW) is an innovative solid state joining technique and has been employed in aerospace, rail, automotive and marine industries for joining aluminium, magnesium, zinc and copper alloys. The FSW process parameters such as tool rotational speed, welding speed, axial force, play a major role in deciding the weld quality. Two methods, response surface methodology and artificial neural network were used to predict the tensile strength of friction stir welded AA7039 aluminium alloy. The experiments were conducted based on three factors, three-level, and central composite face centered design with full replications technique, and mathematical model was developed. Sensitivity analysis was carried out to identify critical parameters. The results obtained through response surface methodology were compared with those through artificial neural networks.

  5. Development of heat resistant Pb-free joints by TLPS process of Ag and Sn-Bi-Ag alloy powders

    Directory of Open Access Journals (Sweden)

    Ohnuma I.

    2012-01-01

    Full Text Available TLPS (Transient Liquid Phase Sintering process is a candidate method of heat-resistant bonding, which makes use of the reaction between low-melting temperature powder of Sn-Bi base alloys and reactive powder of Ag. During heat treatment above the melting temperature of a Sn-Bi base alloy, the molten Sn-Bi reacts rapidly with solid Ag particles, which results in the formation of heat-resistant intermetallic compound (IMC. In this study, the TLPS properties between Sn-17Bi-1Ag (at.% powder with its liquidus temperature of 200°C and pure Ag powder were investigated. During differential scanning calorimetry (DSC measurement, an exothermic reaction and an endothermic reaction occurred, which correspond to the formation of the e-Ag3Sn IMC phase and the melting of the Sn-17Bi-1Ag alloy, respectively. After the overall measurement, the obtained reactant consists of the Ag3Sn-IMC and Bi-rich phases, both of which start melting above 250°C, with a small amount of the residual Sn-Bi eutectic phase. These results suggest that the TLPS process can be applied for Pb-free heatresistant bonding.

  6. Bead characterization of disk-laser butt welding of thin AA 2024 sheets

    Science.gov (United States)

    Caiazzo, Fabrizia; Alfieri, Vittorio; Cardaropoli, Francesco; Sergi, Vincenzo

    2012-03-01

    Higher productivity, lower distortion and better penetration are the main advantages which laser welding provides in comparison with conventional processes. A Trumpf TruDisk 2002 Yb:YAG disk-laser is used in this work, as it increases productivity and quality. Materials which involve many technological issues in welding, resulting in shallow penetration and defects, are aluminum alloys. In particular, AA 2024 behaviour is investigated in the paper, being this alloy extensively used in automotive and aerospace industries. Defocusing has been considered, as it affects key-holes conditions. Bead-on-plate and butt autogenous welding tests in continuous wave emission on 1.25 mm thick sheets have been examined from morphological and microstructural point of view. Geometric and mechanical features of the welding bead have been evaluated via a 3-levels experimental plan with power, welding speed and defocusing as governing factors. Softening in the fused zone through Vickers microhardness test and magnesium loss through energy dispersive spectrometer analysis have been discussed. Optimal welding conditions have been suggested.

  7. Surface Characterizations of Fretting Fatigue Damage in Aluminum Alloy 7075-T6 Clamped Joints: The Beneficial Role of Ni–P Coatings

    Directory of Open Access Journals (Sweden)

    Reza H. Oskouei

    2016-02-01

    Full Text Available This paper aims to characterize the surface damage as a consequence of fretting fatigue in aluminum alloy 7075-T6 plates in double-lap bolted joints through XRD, surface profilometry, and SEM analyses. The main focus was on the surface roughness and chemical phase composition of the damaged zone along with the identification of fretting fatigue crack initiations over the surface of the material. The surface roughness of the fretted zone was found to increase when the joint was clamped with a higher tightening torque and tested under the same cyclic loading. Additionally, MgZn2 (η/ή precipitates and ZnO phase were found to form onto the surface of uncoated aluminum plate in the fretted and worn zones. The formation of the ZnO phase was understood to be a result of frictional heat induced between the surface of contacting uncoated Al 7075-T6 plates during cyclic loading and exposure to the air. The beneficial role of electroless nickel-phosphorous (Ni–P coatings in minimizing the fretting damage and thus improving the fretting fatigue life of the aluminum plates was also studied. The results showed that the surface roughness decreased by approximately 40% after applying Ni–P coatings to the Al 7075-T6 plates.

  8. Local mechanical properties of Alloy 82/182 dissimilar weld joint between SA508 Gr.1a and F316 SS at RT and 320 °C

    Science.gov (United States)

    Kim, Jin Weon; Lee, Kyoungsoo; Kim, Jong Sung; Byun, Thak Sang

    2009-02-01

    The distributions of mechanical and microstructural properties were investigated for the dissimilar metal weld joints between SA508 Gr.1a ferritic steel and F316 austenitic stainless steel with Alloy 82/182 filler metal using small-size tensile specimens. The material properties varied significantly in different zones while those were relatively uniform within each material. In particular, significant gradient of the mechanical properties were observed near the both heat-affected zones (HAZs) of F316 SS and SA508 Gr.1a. Thus, the yield stress (YS) was under-matched with respect to the both HAZs, although, the YS of the weld metal was over-matched with respect to both base metals. The minimum ductility occurred in the HAZ of SA508 Gr.1a at both test temperatures. The plastic instability stress also varied considerably across the weld joints, with minimum values occurring in the SA508 Gr.1a base metal at RT and in the HAZ of F316 SS at 320 °C. The transmission electron micrographs showed that the strengthening in the HAZ of F316 SS was attributed to the strain hardening, induced by a strain mismatch between the weldment and the base metal, which was evidenced by high dislocation density in the HAZ of F316 SS.

  9. Local mechanical properties of Alloy 82/182 dissimilar weld joint between SA508 Gr.1a and F316 SS at RT and 320 deg. C

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Jin Weon [Department of Nuclear Engineering, Chosun University, 375 Seosuk-dong, Dong-gu, Gwangju 501-759 (Korea, Republic of)], E-mail: jwkim@chosun.ac.kr; Lee, Kyoungsoo [Nuclear Power Laboratory, Korea Electric Power Research Institute, 103-16 Munji-dong, Yusung-gu, Daejon 305-380 (Korea, Republic of); Kim, Jong Sung [Department of Mechanical Engineering, Sunchon National University, 413 Jungangno, Sunchon, Jeonnam 540-742 (Korea, Republic of); Byun, Thak Sang [Oak Ridge Nation Laboratory, Material Science and Technology Division, P.O. Box 2008, MS-6151, Oak Ridge, TN 37831 (United States)

    2009-02-28

    The distributions of mechanical and microstructural properties were investigated for the dissimilar metal weld joints between SA508 Gr.1a ferritic steel and F316 austenitic stainless steel with Alloy 82/182 filler metal using small-size tensile specimens. The material properties varied significantly in different zones while those were relatively uniform within each material. In particular, significant gradient of the mechanical properties were observed near the both heat-affected zones (HAZs) of F316 SS and SA508 Gr.1a. Thus, the yield stress (YS) was under-matched with respect to the both HAZs, although, the YS of the weld metal was over-matched with respect to both base metals. The minimum ductility occurred in the HAZ of SA508 Gr.1a at both test temperatures. The plastic instability stress also varied considerably across the weld joints, with minimum values occurring in the SA508 Gr.1a base metal at RT and in the HAZ of F316 SS at 320 deg. C. The transmission electron micrographs showed that the strengthening in the HAZ of F316 SS was attributed to the strain hardening, induced by a strain mismatch between the weldment and the base metal, which was evidenced by high dislocation density in the HAZ of F316 SS.

  10. Experimental and numerical studies on the issues in laser welding of light-weight alloys in a zero-gap lap joint configuration

    Science.gov (United States)

    Harooni, Masoud

    current study a non-destructive evaluation method based on spectroscopy is proposed to detect the presence of pores in the lap joint of laser welded AZ31B magnesium alloy. The electron temperature that is calculated by the Boltzmann plot method is correlated to the presence of pores in the weld bead. A separate series of experiments was performed to evaluate the effect of an oxide coating layer on the dynamic behavior of the molten pool in the laser welding of an AZ31B magnesium alloy in a zero-gap lap joint configuration. A high speed CCD camera assisted with a green laser as an illumination source was selected to record the weld pool dynamics. Another technique used in this study was two-pass laser welding process to join AZ31B magnesium sheet in a zero-gap, lap-shear configuration. Two groups of samples including one pass laser welding (OPLW) and two pass laser welding (TPLW) were studied. In the two pass laser welding procedure, the first pass is performed by a defocused laser beam on the top of the two overlapped sheets in order to preheat the faying surface prior to laser welding, while the second pass is applied to melt and eventually weld the samples. Tensile and microhardness tests were used to measure the mechanical properties of the laser welded samples. A spectrometer was also used in real-time to correlate pore formation with calculated electron temperature using the Boltzmann plot method. The results of calculated electron temperature confirmed the previous results in earlier chapter. Magnesium and aluminum are two alloys which are used in different industries mainly due to their light weight. The main use of these two alloys is in automotive industry. Since different parts of the automobiles can be manufactured with each of these two alloys, it is essential to evaluate the joining feasibility of dissimilar metals such as aluminum to magnesium. A 4 kW fiber laser is used to join AZ31B magnesium alloy to AA 6014 using an overlap joint configuration. Two

  11. Control of Precambrian basement deformation zones on emplacement of the Laramide Boulder batholith and Butte mining district, Montana, United States

    Science.gov (United States)

    Berger, Byron R.; Hildenbrand, Thomas G.; O'Neill, J. Michael

    2011-01-01

    parallel joints in the Butte Quartz Monzonite that, in turn, mimic Precambrian deformation fabrics found outside the district. The faults controlling the Butte veins are interpreted to have formed through activation under shear of preexisting northeast-striking joints as master faults from which splay faults formed along generally east-west and northwest joint plane orientations.

  12. Cryogenic Fracture Toughness of 2219 Aluminum Alloy VPTIG Welded Joint%2219铝合金VPTIG焊接头的低温断裂韧性

    Institute of Scientific and Technical Information of China (English)

    林一桐; 王东坡; 王颖

    2015-01-01

    采用裂纹尖端张开位移(crack tip opening displacement,CTOD)试验研究了高强2219铝合金变极性钨极氩弧焊(variable polarity tungsten inert gas welding,VPTIG)接头各部位的低温断裂韧性,利用扫描电镜对各部位的CTOD 试验断口特征进行分析,并结合金相组织进一步阐明组织与断裂韧性的关联。研究结果表明,2219铝合金VPTIG 焊接头各部位表现出不同的低温断裂韧性,熔合线最低,热影响区高于焊缝,但均低于母材。扫描电镜断口观察结果表明,母材、焊缝及热影响区的断裂机制为剪切断裂,熔合线的断裂机制为准解理断裂。金相组织分析较好地解释了焊接接头不同部位断裂韧性的差异。%Cryogenic fracture toughness of high strength 2219 aluminum alloy variable polarity tungsten inert gas welding(VPTIG) welded joint was studied in terms of tests of crack tip opening displacement(CTOD). The fracture characters of CTOD tests of different parts were analyzed using scanning electron microscopy(SEM),and the rela-tionship between microstructure and fracture toughness was further clarified according to microstructure. Results showed that the distribution of cryogenic fracture toughness of 2219 aluminum alloy VPTIG welded joint was of no uniformity. The cryogenic fracture toughness of fusion line was the lowest,while in the weld it was lower than that in the heat affected zone. In all the three cases,the cryogenic fracture toughness was lower than that of parent metal. The result of fracture observation of SEM showed that the fracture mechanism of parent metal,weld and heat af-fected zone was shear fracture,while that of fusion line was quasi-cleavage fracture. Microstructure analysis well explained the difference in fracture toughness among various parts of the joint.

  13. Microstructure and pitting corrosion of armor grade AA7075 aluminum alloy friction stir weld nugget zone – Effect of post weld heat treatment and addition of boron carbide

    Directory of Open Access Journals (Sweden)

    P. Vijaya Kumar

    2015-06-01

    Full Text Available Friction stir welding (FSW of high strength aluminum alloys has been emerged as an alternative joining technique to avoid the problems during fusion welding. In recent times FSW is being used for armor grade AA7075 aluminum alloy in defense, aerospace and marine applications where it has to serve in non uniform loading and corrosive environments. Even though friction stir welds of AA7075 alloy possess better mechanical properties but suffer from poor corrosion resistance. The present work involves use of retrogression and reaging (RRA post weld heat treatment to improve the corrosion resistance of welded joints of aluminum alloys. An attempt also has been made to change the chemical composition of the weld nugget by adding B4C nano particles with the aid of the FSW on a specially prepared base metal plate in butt position. The effects of peak aged condition (T6, RRA and addition of B4C nano particles on microstructure, hardness and pitting corrosion of nugget zone of the friction stir welds of AA7075 alloy have been studied. Even though RRA improved the pitting corrosion resistance, its hardness was slightly lost. Significant improvement in pitting corrosion resistance was achieved with addition of boron carbide powder and post weld heat treatment of RRA.

  14. TC4钛合金真空钎焊接头显微组织分析%Analysis of TC4 Titanium Alloy Vacuum Brazing Joint Microstructure

    Institute of Scientific and Technical Information of China (English)

    徐龙勇

    2013-01-01

      采用Ag-Cu-Ti钎料对TC4钛合金进行真空钎焊;采用金相分析、扫描电镜对钎缝的组织结构、元素分布情况进行分析,并对焊件的整体力学性能进行拉伸测试。结果表明,TC4合金板真空钎焊搭接接头处抗剪强度在200MPa以上,钎焊接头处总体的力学性能优于母材;钎缝与基体相临的部位析出了弥散相,钎缝处有Cu的固溶体析出;焊接接头中的主要元素Ti、Al、V、Ag、Cu呈规律性分布,钎缝及扩散区域得到以细小笋状的方式生长的Cu基固溶体,是为Ag-Cu共晶组织。%Vacuum brazing of TC4 was carried out with Ag-Cu-Ti filler metal. Organizational structure, element distribution of brazed joints were investigated by means of scanning electron microscopy and metallographic microscope, and the joint whole mechanical property was determined by tensile testing method. The results show that shear strength for the brazing joint of TC4 titanium alloy is above 200MPa and whole mechanical property of the brazing joint are better than base metal. Dispersed network phase form between base metal and brazing seam, and Cu-based solid solution separate out in the brazing seam. Ti, Al, V, Ag and Cu of the brazing joint were regular distribution. Ag-Cu eutectic structure of brazing seam and diffuse region were grown by slender and small bamboo shoots mode.

  15. In-process monitoring and adaptive control for gap in micro butt welding with pulsed YAG laser

    Science.gov (United States)

    Kawahito, Yousuke; Kito, Masayuki; Katayama, Seiji

    2007-05-01

    A gap is one of the most important issues to be solved in laser welding of a micro butt joint, because the gap results in welding defects such as underfilling or a non-bonded joint. In-process monitoring and adaptive control has been expected as one of the useful procedures for the stable production of sound laser welds without defects. The objective of this research is to evaluate the availability of in-process monitoring and adaptive control in micro butt welding of pure titanium rods with a pulsed neodymium : yttrium aluminium garnet (Nd : YAG) laser beam of a 150 µm spot diameter. It was revealed that a 45 µm narrow gap was detected by the remarkable jump in a reflected light intensity due to the formation of the molten pool which could bridge the gap. Heat radiation signal levels increased in proportion to the sizes of molten pools or penetration depths for the respective laser powers. As for adaptive control, the laser peak power was controlled on the basis of the reflected light or the heat radiation signals to stably produce a sound deeply penetrated weld reduced underfilling. In the case of a 100 µm gap, the underfilling was greatly reduced by half smaller than those made with a conventional rectangular pulse shape in seam welding as well as spot welding with a pulsed Nd : YAG laser beam. Consequently, the adaptive control of the laser peak power on the basis of in-process monitoring could reduce the harmful effects due to a gap in micro butt laser welding with a pulsed laser beam.

  16. In-process monitoring and adaptive control for gap in micro butt welding with pulsed YAG laser

    Energy Technology Data Exchange (ETDEWEB)

    Kawahito, Yousuke; Kito, Masayuki; Katayama, Seiji [Joining and Welding Research Institute (JWRI), Osaka University, 11-1 Mihogaoka, Ibaraki, Osaka 567-0047 (Japan)

    2007-05-07

    A gap is one of the most important issues to be solved in laser welding of a micro butt joint, because the gap results in welding defects such as underfilling or a non-bonded joint. In-process monitoring and adaptive control has been expected as one of the useful procedures for the stable production of sound laser welds without defects. The objective of this research is to evaluate the availability of in-process monitoring and adaptive control in micro butt welding of pure titanium rods with a pulsed neodymium : yttrium aluminium garnet (Nd : YAG) laser beam of a 150 {mu}m spot diameter. It was revealed that a 45 {mu}m narrow gap was detected by the remarkable jump in a reflected light intensity due to the formation of the molten pool which could bridge the gap. Heat radiation signal levels increased in proportion to the sizes of molten pools or penetration depths for the respective laser powers. As for adaptive control, the laser peak power was controlled on the basis of the reflected light or the heat radiation signals to stably produce a sound deeply penetrated weld reduced underfilling. In the case of a 100 {mu}m gap, the underfilling was greatly reduced by half smaller than those made with a conventional rectangular pulse shape in seam welding as well as spot welding with a pulsed Nd : YAG laser beam. Consequently, the adaptive control of the laser peak power on the basis of in-process monitoring could reduce the harmful effects due to a gap in micro butt laser welding with a pulsed laser beam.

  17. Progress report on the behavior and modeling of copper alloy to stainless steel joints for ITER first wall applications

    Energy Technology Data Exchange (ETDEWEB)

    Min, J.; Stubbins, J.; Collins, J. [Univ. of Illinois, Urbana, IL (United States); Rowcliffe, A.F. [Oak Ridge National Lab., TN (United States)

    1998-09-01

    The stress states that lead to failure of joints between GlidCop{trademark} CuAl25 and 316L SS were examined using finite element modeling techniques to explain experimental observations of behavior of those joints. The joints were formed by hot isostatic pressing (HIP) and bend bar specimens were fabricated with the joint inclined 45{degree} to the major axis of the specimen. The lower surface of the bend bar was notched in order to help induce a precrack for subsequent loading in bending. The precrack was intended to localize a high stress concentration in close proximity to the interface so that its behavior could be examined without complicating factors from the bulk materials and the specimen configuration. Preparatory work to grow acceptable precracks caused the specimen to fail prematurely while the precrack was still progressing into the specimen toward the interface. This prompted the finite element model calculations to help understand the reasons for this behavior from examination of the stress states throughout the specimen. An additional benefit sought from the finite element modeling effort was to understand if the stress states in this non-conventional specimen were representative of those that might be experienced during operation in ITER.

  18. Microstructure and Tensile Behavior of Laser Arc Hybrid Welded Dissimilar Al and Ti Alloys

    Directory of Open Access Journals (Sweden)

    Ming Gao

    2014-02-01

    Full Text Available Fiber laser-cold metal transfer arc hybrid welding was developed to welding-braze dissimilar Al and Ti alloys in butt configuration. Microstructure, interface properties, tensile behavior, and their relationships were investigated in detail. The results show the cross-weld tensile strength of the joints is up to 213 MPa, 95.5% of same Al weld. The optimal range of heat input for accepted joints was obtained as 83–98 J·mm−1. Within this range, the joint is stronger than 200 MPa and fractures in weld metal, or else, it becomes weaker and fractures at the intermetallic compounds (IMCs layer. The IMCs layer of an accepted joint is usually thin and continuous, which is about 1μm-thick and only consists of TiAl2 due to fast solidification rate. However, the IMCs layer at the top corner of fusion zone/Ti substrate is easily thickened with increasing heat input. This thickened IMCs layer consists of a wide TiAl3 layer close to FZ and a thin TiAl2 layer close to Ti substrate. Furthermore, both bead shape formation and interface growth were discussed by laser-arc interaction and melt flow. Tensile behavior was summarized by interface properties.

  19. On the Microstructural and Mechanical Characterization of Hybrid Laser-Welded Al-Zn-Mg-Cu Alloys

    Science.gov (United States)

    Wu, S. C.; Hu, Y. N.; Song, X. P.; Xue, Y. L.; Peng, J. F.

    2015-04-01

    Butt-welded 2-mm-thick high-strength aluminum alloys have been welded using a hybrid fiber laser and pulsed arc heat source system with the ER5356 filler. The microstructure, size of precipitates, texture, grain size and shape, change of strengthening elements, mechanical properties, and surface-based fatigue fracture characteristics of hybrid-welded joints were investigated in detail. The results indicate that the hybrid welds and the unaffected base materials have the lowest and largest hardness values, respectively, compared with the heat-affected zone. It is resonably believed that the elemental loss, coarse grains, and changed precipitates synthetically produce the low hardness and tensile strengths of hybrid welds. Meanwhile, the weaker grain boundary inside welds appears to initiate a microcrack. Besides, there exists an interaction of fatigue cracks and gas pores and microstructures.

  20. Tungsten inert gas (TIG welding of aluminum alloy EN AW-AlZn5.5MgCu

    Directory of Open Access Journals (Sweden)

    J. Tušek

    2016-10-01

    Full Text Available The paper presents the results of tungsten inert gas (TIG welding of aluminium alloy 7075-T6 in the butt joint, with single-V edge preparation. The sample dimensions were 100 × 75 × 20 mm3. The TIG welding was done with 2 mm diameter filler wire made of 5183 (AlMg4,5Mn at four preheating temperatures. During the welding a temperature was measured at six locations with thermocouples. For successfully welded samples tensile test were done and microstructure of base metal, heat affected zone and weld was analysed. The welds brake at heat affected zone between base metal and the weld. The optimal preheating temperature was at 200 °C.

  1. GAP WIDTH STUDY IN LASER BUTT-WELDING

    DEFF Research Database (Denmark)

    Gong, Hui; Olsen, Flemming Ove

    In this paper the maximum allowable gap width in laser butt-welding is intensively studied. The gap width study (GWS) is performed on the material of SST of W1.4401 (AISI 316) under various welding conditions, which are the gap width : 0.00-0.50 mm, the welding speed : 0.5-2.0 m/min, the laser...... to the welding speed, (2) the larger laser power leads to the bigger maximum allowable gap width and (3) the focal point position has very little influence on the maximum gap width....... power : 2 and 2.6 kW and the focal point position : 0 and -1.2 mm. Quality of all the butt welds are destructively tested according to ISO 13919-1.Influences of the variable process parameters to the maximum allowable gap width are observed as (1) the maximum gap width is inversely related...

  2. The Western Environmental Technology Office (WETO), Butte, Montana. Technology summary

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    1996-03-01

    The Western Environmental Technology Office (WETO) is a multi-purpose engineering test facility located in Butte, Montana, and is managed by MSE, Inc. WETO seeks to contribute to environmental research by emphasizing projects to develop heavy metals removal and recovery processes, thermal vitrification systems, and waste minimization/pollution prevention technologies. WETO`s environmental technology research and testing activities focus on the recovery of usable resources from waste. In one of WETO`s areas of focus, groundwater contamination, water from the Berkeley Pit, located near the WETO site, is being used in demonstrations directed toward the recovery of potable water and metal from the heavy metal-bearing water. The Berkeley Pit is part of an inactive copper mine near Butte that was once part of the nation`s largest open-pit mining operation. The Pit contains approximately 25 billion gallons of Berkeley Pit groundwater and surface water containing many dissolved minerals. As part of DOE/OST`s Resource Recovery Project (RRP), technologies are being demonstrated to not only clean the contaminated water but to recover metal values such as copper, zinc, and iron with an estimated gross value of more than $100 million. When recovered, the Berkeley Pit waters could benefit the entire Butte valley with new water resources for fisheries, irrigation, municipal, and industrial use. At WETO, the emphasis is on environmental technology development and commercialization activities, which will focus on mine cleanup, waste treatment, resource recovery, and water resource management.

  3. Influence of bonding temperature on interfacial phases in diffusion-bonded joints of 6063, 5005, and 7NO1 alloys. Report 3. Diffusion-bonding mechanism of aluminum alloys by transmission electron microscopy; 6063, 5005 oyobi 7NO1 gokin no setsugo kaimen no keiseiso ni oyobosu setsugo ondo no eikyo. 3. Toka denshi kenbikyo kansatsu ni yoru Al gokin no kakusan setsugo kiko no kento

    Energy Technology Data Exchange (ETDEWEB)

    Kotani, K. [Industrial Research Inst. of Aichi Prefecture, Aichi (Japan); Ikeuchi, K.; Matsuda, F. [Osaka Univ., Osaka (Japan). Welding Research Inst.

    1996-05-05

    The authors of the paper have observed oxide films and oxide grains formed at joint interfaces of practical alloys with a transmission electron microscopy up to now. In this paper, among the practical alloys reported in the former report, 3 kinds of alloys with different Mg contents, Al-Mg-Si 6063 alloy, Al-Mg 5005 alloy and Al-Zn-Mg 7N01 alloy are selected, the joint interfaces of the alloys at different bonding temperatures are observed with TEM and the formed phases in the joint interfaces are identified by electron ray diffraction. Then, by comparing the TEM observation results with the bonding strength as well as the tensile fracture, the influences of the formed phase on the bondability are investigated. As the results of the study, the followings are clarified. The oxides formed at the joint interfaces alter from uncrystallized oxide films to crystallized grains with the increasing of the bonding temperature. The uncrystallized oxide films disappear at lower bonding temperature as the Mg content is higher. 7 refs., 16 figs., 2 tabs.

  4. Effect of external applied steady magnetic field on the morphology of laser welding joint of 4-mm 2024 aluminum alloy

    Science.gov (United States)

    Zhan, Xiaohong; Zhou, Junjie; Sun, Weihua; Chen, Jicheng; Wei, Yanhong

    2017-01-01

    Additional external steady magnetic fields were applied to investigate the influence of a steady magnetic field aligned perpendicular to the welding direction during laser beam welding of 2024 aluminum alloy. The flow pattern in the molten pool and the weld seam geometry were significantly changed by the induced Lorentz force distribution in the liquid metal. It revealed that the application of a steady magnetic field to laser beam welding was helpful to the suppression of the characteristic wineglass-shape and the depth-to-width ratio because of the Marangoni convection. The microstructures and component distributions at various laser power and magnetic field intensity were analyzed too. It was indicated that the suppression of the Marangoni convection by Lorentz force was beneficial to accumulation of component and grain coarsening near the fusion line.

  5. Characterization of mechanical properties in the heat affected zones of alloy 82/182 dissimilar metal weld joint

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Jin Weon [Chosun Univ., Gwangju (Korea, Republic of); Kim, Jong Sung [Sunchon National Univ., Sunchon (Korea, Republic of); Lee, Kyung Soo [Korea Electric Power Research Institute, Daejeon (Korea, Republic of)

    2008-07-01

    The paper presents the characteristics of mechanical properties within the Heat Affected Zone (HAZ) of dissimilar metal weld between SA508 Gr.1a and F316 Stainless Steel (SS) with Alloy 82/182 filler metal. Tensile tests were performed using small-size specimens taken from the HAZ regions close to both fusion lines of weld, and the micro-structures were examined using Optical Microscope (OM) and Transmission Microscope (TEM). The results showed that significant gradients of the Yield Stress (YS), Ultimate Tensile Stress (UTS), and elongations were observed within the HAZ of SA508 Gr.1a. This was attributed to the different microstructures within the HAZ. In the HAZ of F316 SS, however, the welding effect dominated the YS and elongation rather than UTS, and TEM micrographs conformed the strengthening in the HAZ of F316 SS was associated with a dislocation-induced strain hardening.

  6. Corrosion behavior of the friction-stir-welded joints of 2A14-T6 aluminum alloy

    Science.gov (United States)

    Qin, Hai-long; Zhang, Hua; Sun, Da-tong; Zhuang, Qian-yu

    2015-06-01

    The corrosion behavior of friction-stir-welded 2A14-T6 aluminum alloy was investigated by immersion testing in immersion exfoliation corrosion (EXCO) solution. Electrochemical measurements (open circuit potential, potentiodynamic polarization curves, and electrochemical impedance spectroscopy), scanning electron microscopy, and energy dispersive spectroscopy were employed for analyzing the corrosion mechanism. The results show that, compared to the base material, the corrosion resistance of the friction-stir welds is greatly improved, and the weld nugget has the highest corrosion resistance. The pitting susceptibility originates from the edge of Al-Cu-Fe-Mn-Si phase particles as the cathode compared to the matrix due to their high self-corrosion potential. No corrosion activity is observed around the θ phase (Al2Cu) after 2 h of immersion in EXCO solution.

  7. Effect of defects on the burst failure of butt fusion welded polyethylene pipes

    Energy Technology Data Exchange (ETDEWEB)

    Lai, Huan Sheng; Tun, Nwe Ni; Yoon, Kee Bong [Chung-Ang University, Seoul (Korea, Republic of); Kil, Seong Hee [Korea Gas Safety Corporation, Eumseong (Korea, Republic of)

    2016-05-15

    With the increasing demand of Medium density polyethylene (MDPE) pipes for gas transmission, the safety concern related with welding defects is becoming a serious matter. In this paper, experimental burst tests and finite element analyses were employed to study butt fusion welded MDPE pipe joints with spherical and planar defects of various sizes. These defects were used to simulate lack of bonding during the welding. Test results showed that in all pipe test cases, the failure location originated from pipe substrates, even though the defect size was increased to 45% of the pipe's wall thickness. The burst pressure could be estimated by the expression employed in the ASME BPVC, and in the burst pressure, the hoop stress was 20.28 MPa. Simulation results showed that the failure position was not only affected by the defect size, but also by the welding bead. It can be argued that a single welding defect whose maximum size is smaller than 15% of the thickness can be used without failure during short-term usage, even when there is no welding bead in the welded joint.

  8. Finite Element Simulation of Residual Stresses in Butt Welding of Two AISI 304 Stainless Steel Plates

    Directory of Open Access Journals (Sweden)

    Gurinder Singh Brar

    2013-06-01

    Full Text Available Welding is one of the most reliable and efficient permanent metal joining processes in the industry. When two plates are joined by welding, a very complex thermal cycle is applied to the weldment. Thermal energy applied results in irreversible elastic-plastic deformation and consequently gives rise to the residual stresses in and around fusion zone and heat affected zone (HAZ. It is well established fact that structural integrity of components is substantially affected by the residual stresses when subjected to thermal and structural loads. Presence of residual stresses may be beneficial or harmful for the structural components depending on the nature and magnitude of residual stresses. Using finite element based commercially available software, coupled thermal-mechanical three dimensional finite element model was developed by making an approximate geometry of the butt welded joint. Finite element analysis was performed to understand the complete nature of residual stresses in manual metal arc welded joint of AISI 304 stainless steel plate. Variation of residual stress in the plates in the heat affected zone was also being studied. The results obtained by finite element method agree well with those from X-ray diffraction method as published in literature for the prediction of residual stresses.

  9. Double-sided laser beam welded T-joints for aluminum-lithium alloy aircraft fuselage panels: Effects of filler elements on microstructure and mechanical properties

    Science.gov (United States)

    Han, Bing; Tao, Wang; Chen, Yanbin; Li, Hao

    2017-08-01

    In the current work, T-joints consisting of 2.0 mm thick 2060-T8/2099-T83 aluminum-lithium alloys for aircraft fuselage panels have been fabricated by double-sided fiber laser beam welding with different filler wires. A new type wire CW3 (Al-6.2Cu-5.4Si) was studied and compared with conventional wire AA4047 (Al-12Si) mainly on microstructure and mechanical properties. It was found that the main combined function of Al-6.2%Cu-5.4%Si in CW3 resulted in considerable improvements especially on intergranular strength, hot cracking susceptibility and hoop tensile properties. Typical non-dendritic equiaxed zone (EQZ) was observed along welds' fusion boundary. Hot cracks and fractures during the load were always located within the EQZ, however, this typical zone could be restrained by CW3, effectively. Furthermore, changing of the main intergranular precipitated phase within the EQZ from T phase by AA4047 to T2 phase by CW3 also resulted in developments on microscopic intergranular reinforcement and macroscopic hoop tensile properties. In addition, bridging caused by richer substructure dendrites within CW3 weld's columnar zone resulted in much lower hot cracking susceptibility of the whole weld than AA4047.

  10. Ultrasonic cavitation erosion of 316L steel weld joint in liquid Pb-Bi eutectic alloy at 550°C.

    Science.gov (United States)

    Lei, Yucheng; Chang, Hongxia; Guo, Xiaokai; Li, Tianqing; Xiao, Longren

    2017-11-01

    Liquid lead-bismuth eutectic alloy (LBE) is applied in the Accelerator Driven transmutation System (ADS) as the high-power spallation neutron targets and coolant. A 19.2kHz ultrasonic device was deployed in liquid LBE at 550°C to induce short and long period cavitation erosion damage on the surface of weld joint, SEM and Atomic force microscopy (AFM) were used to map out the surface properties, and Energy Dispersive Spectrometer (EDS) was applied to the qualitative and quantitative analysis of elements in the micro region of the surface. The erosion mechanism for how the cavitation erosion evolved by studying the element changes, their morphology evolution, the surface hardness and the roughness evolution, was proposed. The results showed that the pits, caters and cracks appeared gradually on the erode surface after a period of cavitation. The surface roughness increased along with exposure time. Work hardening by the bubbles impact in the incubation stage strengthened the cavitation resistance efficiently. The dissolution and oxidation corrosion and cavitation erosion that simultaneously happened in liquid LBE accelerated corrosion-erosion process, and these two processes combined to cause more serious damage on the material surface. Contrast to the performance of weld metal, base metal exhibited a much better cavitation resistance. Copyright © 2017. Published by Elsevier B.V.

  11. Weld Bead Size, Microstructure and Corrosion Behavior of Zirconium Alloys Joints Welded by Pulsed Laser Spot Welding

    Science.gov (United States)

    Cai, Chuang; Li, Liqun; Tao, Wang; Peng, Genchen; Wang, Xian

    2016-09-01

    Pulsed laser spot welding of intersection points of zirconium alloys straps was performed. Weld bead size, microstructure and the corrosion behavior of weld bead were investigated. With the increasing laser peak power or number of shots, the weld width of the beads increased, the protrusion decreased and the dimple increased with further increase in heat input. The fusion zone consisted of a mixture of αZr and residual βZr phases. After annealing treatment, βNb and Zr(Fe, Nb)2 second phase particles were precipitated inter- and intragranular of αZr grains adequately. The oxide thickness of annealed weld bead was about 3.90 μm, decreased by about 18.1% relative to the 4.76 μm of as-welded specimen corroded at 400 °C and 10.3 MPa for 20 days. The corrosion resistance of annealed specimen was better than that of as-welded specimen, since the second phase particles exerted better corrosion resistance, and the content of Nb in βZr and the fraction of βZr decreased after the annealing treatment.

  12. Comparative Study of the Mechanical Properties of (FS and MIG Welded Joint in (AA7020-T6 Aluminum Alloy

    Directory of Open Access Journals (Sweden)

    Zainab Waheed

    2011-01-01

    Full Text Available A comprehensive practical study of typical mechanical properties of welded Aluminum alloy AA7020-T6 (Al-Mg-Zn, adopting friction stir welding (FSW technique and conventional metal inert gas (MIG technique, is well achieved in this work for real comparison purposes. The essences of present output findings were concentrated upon the FSW samples in respect to that MIG ones which can be summarized in the increase of the ultimate tensile strength for FSW was 340 MPa while it was 232 MPa for MIG welding, where it was for base metal 400 MPa. The minimum microhardness value for FSW was recorded at HAZ and it was 133 HV0.05 while it was 70 HV0.05 for MIG weld at the welding metal. The FSW produce 2470 N higher than MIG welding in the bending test and a decrease in the localized grain size for FSW in the stirred zone 12 µm and it was 37 µm for MIG while it was 32 µm for the base metal

  13. Mechanical Properties of WE43 Magnesium Alloy Joint at Elevated Temperature / Właściwości Mechaniczne Złączy Ze Stopu Magnezu WE43 W Podwyższonej Temperaturze

    Directory of Open Access Journals (Sweden)

    Turowska A.

    2015-12-01

    Full Text Available The WE43 cast magnesium alloy, containing yttrium and rare earth elements, remains stable at temperatures up to 300°C, according to the manufacturer, and therefore it is considered for a possible application in the aerospace and automotive. Usually, it is cast gravitationally into sand moulds and used for large-size castings that find application in the aerospace industry. After the casting process any possible defects that might appear in the casting are repaired with the application of welding techniques. These techniques also find application in renovation of the used cast elements and in the process of joining the cast parts into complex structures. An important factor determining the validity of the application of welding techniques for repairing or joining cast magnesium alloys is the structural stability and the stability of the properties of the joint in operating conditions. In the literature of the subject are information on the properties of the WE43 alloy or an impact of heat treatment on the structure and properties of the alloy, however, there is a lack of information concerning the welded joints produced from this alloy. This paper has been focused on the analysis the microstructure of the welded joints and their mechanical properties at elevated temperatures. To do this, tensile tests at temperatures ranging from 20°C to 300°C were performed. The tests showed, that up to the temperature of 150°C the crack occurred in the base material, whereas above this temperature level the rapture occurred within the weld. The loss of cohesion resulted from the nucleation of voids on grain boundaries and their formation into the main crack. The strength of the joints ranged from 150 MPa to 235 MPa, i.e. around 90 % of strength of the WE43 alloy after heat treatment (T6. Also performed a profilometric examination was to establish the shape of the fracture and to analyze how the temperature affected a contribution of phases in the process of

  14. Littered cigarette butts as a source of nicotine in urban waters

    Science.gov (United States)

    Roder Green, Amy L.; Putschew, Anke; Nehls, Thomas

    2014-11-01

    The effect of nicotine from littered cigarette butts on the quality of urban water resources has yet to be investigated. This two-part study addresses the spatial variation, seasonal dynamics and average residence time of littered cigarette butts in public space, as well as the release of nicotine from cigarette butts to run-off in urban areas during its residence time. Thereby, we tested two typical situations: release to standing water in a puddle and release during alternating rainfall and drying. The study took place in Berlin, Germany, a city which completely relies on its own water resources to meet its drinking water demand. Nine typical sites located in a central district, each divided into 20 plots were studied during five sampling periods between May 2012 and February 2013. The nicotine release from standardized cigarette butts prepared with a smoking machine was examined in batch and rainfall experiments. Littered cigarette butts are unevenly distributed among both sites and plots. The average butt concentration was 2.7 m-2 (SD = 0.6 m-2, N = 862); the maximum plot concentration was 48.8 butts m-2. This heterogeneity is caused by preferential littering (gastronomy, entrances, bus stops), redistribution processes such as litter removal (gastronomy, shop owners), and the increased accumulation in plots protected from mechanized street sweeping (tree pits, bicycle stands). No significant seasonal variation of cigarette butt accumulation was observed. On average, cigarette butt accumulation is characterized by a 6 days cadence due to the rhythm and effectiveness of street sweeping (mean weekly butt accumulation rate = 0.18 m-2 d-1; SD = 0.15 m-1). Once the butt is exposed to standing water, elution of nicotine occurs rapidly. Standardized butts released 7.3 mg g-1 nicotine in a batch experiment (equivalent to 2.5 mg L-1), 50% of which occurred within the first 27 min. In the rainfall experiment, the cumulative nicotine release from fifteen consecutive

  15. Characterization of magnetically impelled arc butt welded T11 tubes for high pressure applications

    Directory of Open Access Journals (Sweden)

    R. Sivasankari

    2015-09-01

    Full Text Available Magnetically impelled arc butt (MIAB welding is a pressure welding process used for joining of pipes and tubes with an external magnetic field affecting arc rotation along the tube circumference. In this work, MIAB welding of low alloy steel (T11 tubes were carried out to study the microstructural changes occurring in thermo-mechanically affected zone (TMAZ. To qualify the process for the welding applications where pressure could be up to 300 bar, the MIAB welds are studied with variations of arc current and arc rotation time. It is found that TMAZ shows higher hardness than that in base metal and displays higher weld tensile strength and ductility due to bainitic transformation. The effect of arc current on the weld interface is also detailed and is found to be defect free at higher values of arc currents. The results reveal that MIAB welded samples exhibits good structural property correlation for high pressure applications with an added benefit of enhanced productivity at lower cost. The study will enable the use of MIAB welding for high pressure applications in power and defence sectors.

  16. Butt lengths differ by area deprivation level: a field study to explore intensive smoking.

    Science.gov (United States)

    Thomson, George; Wilson, Nick; Bushell, Lisa; Al Matar, Waseem; Ball, Bridget; Chiu, Jessie; Culliford, Nicola; Gately, Callum; Gibson, Kirsty; Hudson, Jennifer; Hunt, Paul; Rangamuwa, Kanishka; Tapp, Dylan; Wickramaratne, Hasith; Young, Vanessa

    2008-05-01

    We collected cigarette butts in a range of residential areas, to assess differences in the length of unburnt tobacco in the butts, and in proportions of roll-your-own (RYO) cigarettes. Two high, two medium, and two low deprivation areas, as classified by deciles of the New Zealand Deprivation Index, were selected for the Wellington region. Collected butts were systematically classified and measured. A mixed model of analysis, treating location clusters nested within deprivation level areas as a random effect, was used to assess differences in mean length of unburnt tobacco in the butts. A total of 6,262 cigarette butts and separate filters were collected, of which 3,509 (56.0%) were measurable manufactured cigarette butts, 1,069 were unmeasurable manufactured butts, 1,450 were RYO butts, and 236 were RYO filters. The RYO butts were not measured because of the extent of their degradation. The unburnt tobacco lengths in manufactured cigarette butts were significantly shorter in the most deprived areas, relative to the least deprived areas (p = .035). Deformed manufactured cigarette butts (i.e., that potentially were stubbed out) showed the same pattern (p = .011 between the most and least deprived areas). We found no significant difference between deprivation areas in the proportion of RYO material found. The shorter mean unburnt tobacco length in the most deprived areas is consistent with more intensive smoking among smokers in those areas. This finding is consistent with other evidence of increased price sensitivity among poorer smokers, and with basic economic theory. Further evidence on observed smoking behavior in the field is necessary to better interpret these preliminary findings.

  17. Development of Full Automatic Flash Butt Welding with Digital Control

    Institute of Scientific and Technical Information of China (English)

    WANG Rui; SUN Hexu; WANG Hongwen

    2006-01-01

    The hardware and software design of two digital control systems based on 80C196KB MCU for flash butt welder is introduced in this paper. The welding power supply is made of six-phase half-wave rectifier. The welding outer characteristic of welding machine is realized by digital PI algorithm with the voltage close-loop feedback. The flashing curve is finished by electric-hydraulic servo valve .The process control system transfers datum with power supply system by a serial communication interface. The parameters of the control systems are collected by photoelectrical seclusion to avoid the disturbing of the electromagnetism in welding process.

  18. Microstructure and Properties of Welded Joint of Extruded 6005A Aluminium Alloy%6005A铝合金型材焊接接头组织与性能

    Institute of Scientific and Technical Information of China (English)

    尹志民; 张爱琼; 王炎金

    2001-01-01

    采用国产6005A铝合金进行焊接试验,并对焊接接头进行了力学性能检测及金相显微组织观察。结果表明,6005A铝合金的焊接接头焊缝两侧离焊缝中心约10~15mm的地方存在一对对称分布的软化区,其原因是由于焊接热的影响使该部位发生了过时效.对进口的6005A大型多孔铝型材焊接接头进行分析,发现焊接接头上软化区硬度降低的程度明显较小,这是由于实际的多孔型材在该部位设置有加强筋,加强筋有显著的散热作用,降低了焊接过程中该部位的温升.另一方面,加强筋增大了软化区的承载面积,有机械补强作用。%Welding test of extruded 6005A Aluminium alloy was performed and mechanical properties and optical microstructures were studied. The results show that there is a pair of symmetric soft zone which was located on both sides of the weld about 10~15 mm apart from the weld center. The occurrence of soft zone is due to overaging caused by heat input during welding. In the condition of big practical extruded 6005A alloy welded joint, the softing degree of mentioned above soft zone obviously decreases, attributed to that there is a reinforce rib which have obvious heat scatting action, and then decreases the temperature increasing during welding. On another hand, this reinforce rib increase the loading area and have a strength compensating.

  19. Acute fatal pericardial effusion induced by accidental ingestion of cigarette butts in a dog.

    Science.gov (United States)

    Kim, Jung-Hyun; Lim, Jae-Hyun

    2016-02-01

    A dog was referred for collapse and tachypnea after ingesting cigarette butts. Thoracic radiography and echocardiography indicated pericardial effusion, and an electrocardiogram showed tachycardia, variable QRS complexes, and ventricular premature complexes. This is the first description of fatal pericardial effusion associated with cigarette butt ingestion in a veterinary patient.

  20. 33 CFR 208.22 - Twin Buttes Dam and Reservoir, Middle and South Concho Rivers, Tex.

    Science.gov (United States)

    2010-07-01

    ... ENGINEERS, DEPARTMENT OF THE ARMY, DEPARTMENT OF DEFENSE FLOOD CONTROL REGULATIONS § 208.22 Twin Buttes Dam..., shall operate the Twin Buttes Dam and Reservoir in the interest of flood control as follows: (a... elevation 1,969.1 (top of flood control pool) the flood control discharge facilities shall be operated...

  1. 75 FR 76025 - Stainless Steel Butt-Weld Pipe Fittings From Japan, Korea, and Taiwan

    Science.gov (United States)

    2010-12-07

    ... party responded to the sunset review notice of initiation by the applicable deadline * * *'' (75 FR... COMMISSION Stainless Steel Butt-Weld Pipe Fittings From Japan, Korea, and Taiwan AGENCY: United States... stainless steel butt-weld pipe fittings from Japan, Korea, and Taiwan would be likely to lead...

  2. 75 FR 53714 - Stainless Steel Butt-Weld Pipe Fittings From Japan, Korea, and Taiwan

    Science.gov (United States)

    2010-09-01

    ... imports of stainless steel butt-weld pipe fittings from Japan (53 FR 9787). On February 23, 1993, Commerce... on imports of stainless steel butt-weld pipe fittings from Japan, Korea, and Taiwan (65 FR 11766... Japan, Korea, and Taiwan (70 FR 61119). The Commission is now conducting third reviews to...

  3. Fabrication, testing and analysis of steel/composite DLS adhesive joints

    DEFF Research Database (Denmark)

    Nashim, S.; Nisar, J.; Tsouvalis, N.;

    2009-01-01

    This paper aims to provide a guide on the design and fabrication of thick adherend double lap shear joints (DLS), often referred to as butt connections/joints in ship structures including patch repair. The specimens consist of 10mm steel inner adherend and various outer adherend materials includi...

  4. Quantitative analysis of the DNA distribution on cigarette butt filter paper.

    Science.gov (United States)

    Casey, Lisa; Engen, Sarah; Frank, Greg

    2013-03-01

    The distribution of DNA on the filter paper of smoked cigarette butts was quantitatively mapped using real-time quantitative polymerase chain reaction. The filter papers from smoked cigarette butts collected from indoor and outdoor sources were sliced into equal pieces and the amount of DNA on each slice was determined. This study found that the cigarette butt filter papers sliced parallel to the seam of the cigarette had more uniformly distributed DNA on the slices and in most cases, there was enough DNA on each slice to obtain a complete DNA profile. The perpendicular slices had a less uniform pattern of distribution and some slices did not have enough DNA to obtain an interpretable DNA profile. Cigarette butts found indoors also had more DNA per cigarette on average than cigarette butts found outdoors.

  5. Optimization of the welding process of high alloyed steels and improvement of corrosion behaviour of welded joints; Optimierung des Schweissprozesses hochlegierter Staehle und Verbesserung der Korrosionsbestaendigkeit der Schweissverbindungen

    Energy Technology Data Exchange (ETDEWEB)

    Schilling, K.; Goellner, J. [Otto-von-Guericke-Universitaet Magdeburg, IWW, PF 4120, D-39016 Magdeburg (Germany); Ryspaev, T.; Reiter, R.; Wesling, V. [Technische Universitaet Clausthal, Agricolastrasse 2, D-38678 Clausthal-Zellerfeld (Germany)

    2005-03-01

    The optimization of welding processes is necessary to obtain a good durability of the welded joints connected with a minimization of the corrosion performance. Welding processes represent a considerable influence of the material. The formation of precipitations, strong structure changes, increasing of the residual stress and not at all undefined surface layers are possible. All these changes have a great influence on the corrosion behaviour. Particularly tempering tarnish changes the passive layer which is decisive for the corrosion resistance. But also surface treatment methods can influence the corrosion behaviour. Therefore both the welding process and an ''after-care'' coordinated with the respective welding process had to be optimized. The optimization of the welding process was carried out by variation of the energy per unit length and the use of different protective gases. For a selection of a surface treatment method it has to be taken into account that an obvious remove of the tempering tarnish doesn't lead to an improvement in the corrosion behaviour. Traces of the working tool which can have a negative effect on the corrosion behaviour often remain on the surface. The influence of these different parameters on the corrosion property could be proved by electrochemical and surface analytical examinations. The investigations were carried out at specimens of two typical representatives of high alloyed austenitic steels and at welded joints, which had different surface treatments. (Abstract Copyright [2005], Wiley Periodicals, Inc.) [German] Die Optimierung von Schweissprozessen ist erforderlich, um eine gute Haltbarkeit der Schweissverbindungen und eine Minimierung der Korrosionsneigung zu erzielen. Schweissprozesse stellen eine erhebliche Beeinflussung fuer den Werkstoff dar. Es kann dabei zu Ausscheidungen bzw. zu starken Gefuegeveraenderungen, zur Erhoehung der Eigenspannungen und nicht zuletzt zu Schichtbildungen kommen. All

  6. 75 FR 60804 - Notice of Availability of the Final Environmental Impact Statement for the West Butte Wind Power...

    Science.gov (United States)

    2010-10-01

    ... Butte Wind Power Right-of-Way, Crook and Deschutes Counties, OR AGENCY: Bureau of Land Management... prepared a Final Environmental Impact Statement (EIS) for the West Butte Wind Power Right-of-Way and by... Federal Register notice. FOR FURTHER INFORMATION CONTACT: Steve Storo, BLM West Butte Wind Power Right of...

  7. A comparison of electronic and traditional cigarette butt leachate on the development of Xenopus laevis embryos.

    Science.gov (United States)

    Parker, Tatiana Tatum; Rayburn, James

    2017-01-01

    Potential developmental toxicities of three different cigarette butt leachates were evaluated using the frog embryo teratogenesis assay-Xenopus (FETAX). Xenopus laevis embryos were exposed to regular cigarette butt (RCB), menthol (MCB) and electronic (ECB) in concentrations ranging from 0 to 4 butts/l for RCB and MCB and 0-10 butts/l for ECB. The embryos were from stage 8 to 11 and were exposed for a 96-h period in static renewal test conditions. Median lethal concentration (LC50), malformation (EC50), non-observed adverse effect concentration (NOAEC), and lowest observed adverse effect concentration (LOAEC) were calculated. Results from these studies suggest that each tested leachate is teratogenic for X. laevis embryos. The lowest LC50 was determined for ECB exposure at 17.9 cigarette butts/L. The LC50 value was the highest with RCB and MCB having LC50 s of approximately 1 cigarette butt/L. There were notable EC50 differences with RCB having the highest and ECB the lowest. The NOAEC and LOAEC levels for RCB and MCB were below 1 cigarette butt/L for both mortality and malformations; over 8 butts/L for ECB mortality and over 4 butts/L for malformations. From these results, we conclude that RCB leachate is the most toxic compound, while MCB leachate has the higher teratogenicity. ECB leachate has the lowest toxic and teratogenic effects on embryos but there were still noticeable effects. The results confirmed that the FETAX assay can be useful in an integrated biological hazard assessment for the preliminary screening for ecological risks of cigarette butts, and electronic cigarettes, in aquatic environment.

  8. Numerical simulation of side heating for controlling angular distortion in multipass MMAW butt welded plates

    Indian Academy of Sciences (India)

    Adinath V Damale; Keshav N Nandurkar

    2015-04-01

    Distortion is a severe problem in weld products.It depends on various process parameters like plate thickness, current, voltage, type of weld joint and restraints put on. If distortion is not properly dealt during welding then the product may become useless from geometric accuracy point of view. In the present study, a 3-D coupled transient thermal analysis model with auxiliary side heating (parallel heating) is developed to control angular distortion. During analysis, parallel heating flames are placed at several locations from weld line in cross direction. A user defined subroutine is used to apply transient heat source and side heating flames. Element birth and death technique is used to simulate the filler material deposition. One side multipass 'V' butt weld configuration is used for this study. A series of observational tests are done with a special experimental fixture using Manual Metal Arc Welding (MMAW) to validate the proposed FEA model. It is found that the angular distortion has decreased from 2 mm to 0.4 mm with change in side heating distance from 50 to 90 mm from the weld line.

  9. 焊接修复汽轮发电机转子铝合金叶片接头强度校核%Strength Checking for Welded Joint of Aluminium Alloy Blade Used in Turbo Generator

    Institute of Scientific and Technical Information of China (English)

    张乔斌; 熊征

    2011-01-01

    为了评估焊接修复汽轮发电机转子铝合金叶片接头强度的可靠性,基于空气动力学理论,分析和计算了由离心力与空气升力在旋转运动叶片TIG焊接接头上产生的拉伸应力,并进行强度校核.强度校核表明,用SalSi-1铝合金焊丝形成的焊接接头安全许用应力大于接头受到的拉伸应力,焊接接头安全可靠.本分析方法为旋转体焊接接头强度校核提供了一定理论基础.%For assessing the safety of welded joint of aluminium alloy blade used in turbo generator, the tensile stress of welded joint caused by centrifugal force and air lift acting rotation blade was calculated according to the basic theories of the aerodynamicist. Based on the results, the tensile strength of the welded joint by TIG is conducted by strength checking. The permissible stress of TIG joint welded with SAISi-1 aluminium alloy wire is larger than the bearable stress in the welded zone. The repaired blade is safe. The analysis method provides some theories foundation for the safe assessment on welded joint strength in rotation blade.

  10. Effect of Manganese on the Mechanical Properties of Welded As-Cast Aluminium Joint

    Directory of Open Access Journals (Sweden)

    Isiaka Oluwole OLADELE

    2013-11-01

    Full Text Available The effects of manganese on the mechanical properties of welded and un-weld as-cast 6063 aluminium alloy has been studied. Alloys of varying percentage of manganese from 0.019 to 0.24 were sand cast. A wooden pattern of dimensions 200×100×100mm was used, the aluminium (500g was charged into an induction furnace and heated to 750°C for 15 minutes, this was followed by the addition of weighed powdered manganese, stirred and heated at the same temperature for another 5 minutes and thereafter poured into the already prepared sand mould at a temperature of 690°C. The as-cast aluminium samples, were sectioned into two equal parts of 45mm each using power hack saw; a weld groove was created between the sides of the samples using an electric hand grinding machine, the groove served as the path along which the filler metal was deposited on the aluminium, a single v butt joint was produced from each sample and Metal Inert Gas Welding process was carried out to produce the required joint design. The different cast samples were machined to the different test pieces after which they were assessed to determine their mechanical properties (impact, hardness (welded joint and heat affected zone and tensile tests. The microstructures of the welded samples were also studied. From the results, it was observed that Sample F, which has 0.172% Mn, has the best hardness and impact strength while sample C with 0.160% Mn has the highest ultimate tensile strength.

  11. Analysis and Comparison of Friction Stir Welding and Laser Assisted Friction Stir Welding of Aluminum Alloy.

    Science.gov (United States)

    Campanelli, Sabina Luisa; Casalino, Giuseppe; Casavola, Caterina; Moramarco, Vincenzo

    2013-12-18

    Friction Stir Welding (FSW) is a solid-state joining process; i.e., no melting occurs. The welding process is promoted by the rotation and translation of an axis-symmetric non-consumable tool along the weld centerline. Thus, the FSW process is performed at much lower temperatures than conventional fusion welding, nevertheless it has some disadvantages. Laser Assisted Friction Stir Welding (LAFSW) is a combination in which the FSW is the dominant welding process and the laser pre-heats the weld. In this work FSW and LAFSW tests were conducted on 6 mm thick 5754H111 aluminum alloy plates in butt joint configuration. LAFSW is studied firstly to demonstrate the weldability of aluminum alloy using that technique. Secondly, process parameters, such as laser power and temperature gradient are investigated in order to evaluate changes in microstructure, micro-hardness, residual stress, and tensile properties. Once the possibility to achieve sound weld using LAFSW is demonstrated, it will be possible to explore the benefits for tool wear, higher welding speeds, and lower clamping force.

  12. Analysis and Comparison of Friction Stir Welding and Laser Assisted Friction Stir Welding of Aluminum Alloy

    Directory of Open Access Journals (Sweden)

    Sabina Luisa Campanelli

    2013-12-01

    Full Text Available Friction Stir Welding (FSW is a solid-state joining process; i.e., no melting occurs. The welding process is promoted by the rotation and translation of an axis-symmetric non-consumable tool along the weld centerline. Thus, the FSW process is performed at much lower temperatures than conventional fusion welding, nevertheless it has some disadvantages. Laser Assisted Friction Stir Welding (LAFSW is a combination in which the FSW is the dominant welding process and the laser pre-heats the weld. In this work FSW and LAFSW tests were conducted on 6 mm thick 5754H111 aluminum alloy plates in butt joint configuration. LAFSW is studied firstly to demonstrate the weldability of aluminum alloy using that technique. Secondly, process parameters, such as laser power and temperature gradient are investigated in order to evaluate changes in microstructure, micro-hardness, residual stress, and tensile properties. Once the possibility to achieve sound weld using LAFSW is demonstrated, it will be possible to explore the benefits for tool wear, higher welding speeds, and lower clamping force.

  13. Remote Operations and Nightly Automation of the Red Buttes Observatory

    Science.gov (United States)

    Kasper, David H.; Ellis, Tyler G.; Yeigh, Rex R.; Kobulnicky, Henry A.; Jang-Condell, Hannah; Kelley, Mark; Bucher, Gerald J.; Weger, James S.

    2016-10-01

    We have implemented upgrades to the University of Wyoming’s Red Buttes Observatory (RBO) to allow remote and autonomous operations using the 0.6 m telescope. Detailed descriptions of hardware and software components provide sufficient information to guide upgrading similarly designed telescopes. We also give a thorough description of the automated and remote operation modes with intent to inform the construction of routines elsewhere. Because the upgrades were largely driven by the intent to perform exoplanet transit photometry, we discuss how this science informed the automation process. A sample exoplanet transit observation serves to demonstrate RBO’s capability to perform precision photometry. The successful upgrades have equipped a legacy observatory for a new generation of automated and rapid-response observations.

  14. Remote Operations and Nightly Automation of The Red Buttes Observatory

    CERN Document Server

    Kasper, David H; Yeigh, Rex R; Kobulnicky, Henry A; Jang-Condell, Hannah; Kelley, Mark; Bucher, Gerald J; Weger, James S

    2016-01-01

    We have implemented upgrades to the University of Wyoming's Red Buttes Observatory (RBO) to allow remote and autonomous operations using the 0.6 m telescope. Detailed descriptions of hardware and software components provide sufficient information to guide upgrading similarly designed telescopes. We also give a thorough description of the automated and remote operation modes with intent to inform the construction of routines elsewhere. Because the upgrades were largely driven by the intent to perform exoplanet transit photometry, we discuss how this science informed the automation process. A sample exoplanet transit observation serves to demonstrate RBO's capability to perform precision photometry. The successful upgrades have equipped a legacy observatory for a new generation of automated and rapid-response observations.

  15. Enabling Remote and Automated Operations at The Red Buttes Observatory

    Science.gov (United States)

    Ellis, Tyler G.; Jang-Condell, Hannah; Kasper, David; Yeigh, Rex R.

    2016-01-01

    The Red Buttes Observatory (RBO) is a 60 centimeter Cassegrain telescope located ten miles south of Laramie, Wyoming. The size and proximity of the telescope comfortably make the site ideal for remote and automated observations. This task required development of confidence in control systems for the dome, telescope, and camera. Python and WinSCP script routines were created for the management of science images and weather. These scripts control the observatory via the ASCOM standard libraries and allow autonomous operation after initiation.The automation tasks were completed primarily to rejuvenate an aging and underutilized observatory with hopes to contribute to an international exoplanet hunting team with other interests in potentially hazardous asteroid detection. RBO is owned and operated solely by the University of Wyoming. The updates and proprietor status have encouraged the development of an undergraduate astronomical methods course including hands-on experience with a research telescope, a rarity in bachelor programs for astrophysics.

  16. EFFECT OF TOOL PIN PROFILES AND HEAT TREATMENT PROCESS IN THE FRICTION STIR WELDING OF AA 6061 ALUMINIUM ALLOY

    Directory of Open Access Journals (Sweden)

    P.Prasanna

    2013-01-01

    Full Text Available Friction stir linear welding (FSLW uses a non consumable tool to generate frictional heat in the abutting surfaces. The welding parameters such as rotational speed, welding speed, axial force, tool tilt angle, etc., and tool pin profiles play a major role in deciding the joint properties. In this paper, an attempt has been made to study the effect of four different tool pin profiles on mechanical properties of AA 6061 aluminum alloy. Four different profiles have been used to fabricate the butt joints by keeping constant process parameters of tool rotational speed 1200RPM, welding speed 14mm/min and an axial force 7kN. Different heat treatment methods like annealing, normalizing and quenching have been applied on the joints and evaluation of the mechanical properties like tensile strength, percentage of elongation, hardness and microstructure in the friction stirring formation zone are evaluated. From this investigation, it is found that the hexagonal tool profile produces good tensile strength, percent of elongation in annealing and hardness in quenching process.

  17. [Clarification of a break-in theft crime by multiplex PCR analysis of cigarette butts].

    Science.gov (United States)

    Hochmeister, M; Haberl, J; Borer, V; Rudin, O; Dirnhofer, R

    1995-01-01

    This paper describes the first use of multiplex PCR amplification kits for the analysis of DNA extracted from cigarette butts in a criminal case. Two suspects could be excluded as potential contributors to the samples, whereas the multi locus PCR-based DNa profile derived from the cigarette butts was consistent with a DNA profile derived from a third suspect. For identity testing in criminal cases where cigarette butts are involved, commercially available PCR amplification kits provide currently the most powerful tool. Furthermore this PCR-based analysis can be implemented into most application orientated laboratories.

  18. Influence of pulsation in thermo-mechanical analysis on laser micro-welding of Ti6Al4V alloy

    Science.gov (United States)

    Baruah, M.; Bag, S.

    2017-05-01

    The pulse parameters of laser heat source have a definite effect on the weld joint structure. However, the complexity in parameter selection increases many folds with reduction in geometric dimensions of the specimen. Hence, an attempt has been made to investigate the laser microwelding of 500 μm thick Ti6Al4V alloy in butt joint configuration using pulse Nd:YAG laser. The influence of laser scanning speed and pulse energy is analyzed to produce a defect-free joint. High peak power is actually dampen by pulsation of laser cratered to use in microwelding process. The feasible range of process parameters like laser scanning speed of 3-7 mm/s and peak power of 1-5 kW produces high quality weld joint using other favorable conditions that mainly diminishes the formation of oxides in welding of titanium alloy. A sophisticated numerical model is always beneficial to capture the thermo-mechanical behavior under differential influence of process parameters. A 3D finite element based sequentially coupled thermo-mechanical model is developed by considering the pulse mode of heat flux. There is considerably variation in temperature profile using actual pulse mode of heat flux as compared to average laser power. Typical hourglass heat source for over penetrated weld is developed for the simulation of microwelding process. Large-displacement theory is considered to predict the weld-induced distortion for laser microwelding process. The computed results are well agreed with experimentally measured values and show the robustness of the present numerical model used for micro scale welding process.

  19. Solid State Joining of High Temperature Alloy Tubes for USC and Heat-Exchanger Systems

    Energy Technology Data Exchange (ETDEWEB)

    Bimal Kad

    2011-12-31

    performance compared to the base material creep performance. Similar and dissimilar butt joints were fabricated of MA956, IN740 alloys and using inertia welding techniques. We evaluated joining process details and heat treatments and its overall effect on creep response. Fixed and incrementally accelerated temperature creep tests were performed for similar and dissimilar joints and such incremental creep life data is compiled and reported. Long term MA956-MA556 joint tests indicate a firm 2Ksi creep stress threshold performance at 850{degree}C with a maximum exposure of over 9725 hours recorded in the current program. A Larsen Miller Parameter (LMP) of 48.50 for a 2Ksi test at 850{degree}C was further corroborated with tests at 2Ksi stress at 900{degree}C yielding a LMP=48.80. Despite this threshold the joints exhibit immense temperature sensitivity and fail promptly when test temperature raised above 900{degree}C. In comparison the performance of dissimilar joints was inferior, perhaps dictated by the creep characteristics of the mating nickel-base alloys. We describe a parametric window of joint development, and post weld heat treatment (PWHT) in dissimilar joints with solid solution (IN601, IN617) and precipitate strengthened (IN740) materials. Some concerns are evident regarding the diffusion of aluminum in dissimilar joints during high temperature recrystallization treatments. It is noted that aggressive treatments rapidly deplete the corrosion protecting aluminum reservoir in the vicinity of the joint interface. Subsequently, the impact of varying PWHT has been evaluated in the context on ensuing creep performance.

  20. Finishing touch to joint venture

    CERN Multimedia

    2003-01-01

    "A new process for polishing titanium and its alloys has been announced following an agreement between Bripol (an Anopol/Delmet joint venture) of Birmingham and the European Organisation for Nuclear Reseach (CERN) in Geneva" (1 paragraph).

  1. Nanocrystalline diamond thin films on titanium-6 aluminum-4 vanadium alloy temporomandibular joint prosthesis simulants by microwave plasma chemical vapor deposition

    Science.gov (United States)

    Fries, Marc Douglas

    A course of research has been performed to assess the suitability of nanocrystal-line diamond (NCD) films on Ti-6Al-4V alloy as wear-resistant coatings in biomedical implant use. A series of temporomandibular (TMJ) joint condyle simulants were polished and acid-passivated as per ASTM F86 standard for surface preparation of implants. A 3-mum-thick coating of NCD film was deposited by microwave plasma chemical vapor deposition (MPCVD) over the hemispherical articulation surfaces of the simulants. Plasma chemistry conditions were measured and monitored by optical emission spectroscopy (OES), using hydrogen as a relative standard. The films consist of diamond grains around 20 nm in diameter embedded in an amorphous carbon matrix, free of any detectable film stress gradient. Hardness averages 65 GPa and modulus measures 600 GPa at a depth of 250 nm into the film surface. A diffuse film/substrate boundary produces a minimal film adhesion toughness (GammaC) of 158 J/m2. The mean RMS roughness is 14.6 +/- 4.2 nm, with an average peak roughness of 82.6 +/- 65.9 nm. Examination of the surface morphology reveals a porous, dendritic surface. Wear testing resulted in two failed condylar coatings out of three tests. No macroscopic delamination was found on any sample, but micron-scale film pieces broke away, exposing the substrate. Electrochemical corrosion testing shows a seven-fold reduction in corrosion rate with the application of an NCD coating as opposed to polished, passivated Ti-6Al-4V, producing a corrosion rate comparable to wrought Co-Cr-Mo. In vivo biocompatibility testing indicates that implanted NCD films did not elicit an immune response in the rabbit model, and osteointegration was apparent for both compact and trabecular bone on both NCD film and bare Ti-6Al-4V. Overall, NCD thin film material is reasonably smooth, biocompatible, and very well adhered. Wear testing indicates that this material is unacceptable for use in demanding TMJ applications without

  2. Failure Mode Analysis of Aluminium Alloy 2024-T3 in Double-Lap Bolted Joints with Single and Double Fasteners; A Numerical and Experimental Study

    Directory of Open Access Journals (Sweden)

    Khosro Fallahnezhad

    2015-06-01

    Full Text Available This paper aims to study the mechanical behaviour and failure mode of Al 2024-T3 in double-lap bolted joints. To accomplish this, the effect of geometric parameters was investigated in both configurations of single and double fasteners. Using ABAQUS/Standard, a three-dimensional finite element model was developed and verified against the experimental results of the joints loaded in tension. In general, double bolt joints were found to have greater load carrying capacities than single bolt joints (by 40%–49%. In single bolt joints, the plate width had insignificant effect on the behaviour of the joint under tensile loading; whereas, increasing the distance of the hole from the edge, considerably enhanced the strength of the joint. In double bolt joints, changing the edge distance had almost no effect on the behaviour of the joint. However, increasing the plate width from 25.4 to 30 mm increased the load carrying capacity by 28%. This study showed that in single bolt connections, with increasing the edge distance, the failure mode can favourably shift from shear-out to bearing. Also, double bolt joints with wider plates (increased width can beneficially shift the failure mode from net-tension to bearing. The geometric parameters were found to play an important role in controlling the failure mode so that catastrophic failure modes of net-tension and shear-out can be prevented in bolted joint.

  3. In Situ Synthesis of Al-Si-Cu Alloy During Brazing Process and Mechanical Property of Brazing Joint

    OpenAIRE

    LONG Wei-min; LU Quan-bin; He, Peng; XUE Song-bai; Wu, Ming-Fang; Xue, Peng

    2016-01-01

    The Al-Si-Cu alloy system is considered to be a promising choice of filler metal for aluminium alloys brazing due to its high strength and low melting point. The greatest obstacle is its lack of plastic forming ability and being difficult to be processed by conventional methods. This disadvantage is ascribed to the considerable amount of brittle CuAl2 intermetallic compound which forms when alloy composition is around the ternary eutectic point. In order to overcome this deficiency, authors o...

  4. 75 FR 44281 - Public Land Order No. 7747; Partial Revocation, Juniper Butte Range; Idaho

    Science.gov (United States)

    2010-07-28

    ... United States Air Force in Owyhee County, Idaho for the Juniper Butte Range. This order also opens the.... 13, lot 1. The area described contains 5 acres, more or less, in Owyhee County. 2. At 9 a.m.,...

  5. True Color Orthophotography for Fossil Butte National Monument Vegetation Mapping Project

    Data.gov (United States)

    National Park Service, Department of the Interior — This photo mosaic of Fossil Butte National Monument was created from scanned 9x9s flown in 2004 in conjunction with the Vegetation Mapping Program. The photography...

  6. Spatial Vegetation Data for Fossil Butte National Monument Vegetation Mapping Project

    Data.gov (United States)

    National Park Service, Department of the Interior — This polygon feature class represents vegetation communities mapped at Fossil Butte National Monument. The polygons were generated using guidelines set by the...

  7. Field Plot and Observation Points for Fossil Butte National Monument Vegetation Mapping Project

    Data.gov (United States)

    National Park Service, Department of the Interior — This point file contains 255 point locations of field plot and observation data used by, and collected for, the vegetation mapping project for Fossil Butte National...

  8. 78 FR 21582 - Revisions to the California State Implementation Plan, Butte County Air Quality Management...

    Science.gov (United States)

    2013-04-11

    ... AGENCY 40 CFR Part 52 Revisions to the California State Implementation Plan, Butte County Air Quality Management District and Sacramento Metropolitan Air Quality Management District AGENCY: Environmental... County Air Quality Management District (BCAQMD) and Sacramento Metropolitan Air Quality...

  9. 78 FR 21540 - Revisions to the California State Implementation Plan, Butte County Air Quality Management...

    Science.gov (United States)

    2013-04-11

    ... Management District and Sacramento Metropolitan Air Quality Management District AGENCY: Environmental... revisions to the Butte County Air Quality Management District (BCAQMD) and Sacramento Metropolitan Air Quality Management District (SMAQMD) portions of the California State Implementation Plan (SIP)....

  10. Mr Parvez Butt, Chairman of the Atomic Energy Commission (PAEC), Pakistan

    CERN Multimedia

    Maximilien Brice

    2003-01-01

    Photo 01: Mr. Parvez Butt, Chairman Pakistan Atomic Energy Commission (standing 4th from left) with his delegation and ATLAS team standing in front of the Barrel Supports manufactured in HMC3 - Pakistan.

  11. Butte Sink Wildlife Management Area [1989:Land Status Map: Sheet 1 of 2

    Data.gov (United States)

    US Fish and Wildlife Service, Department of the Interior — This map was produced by the Division of Realty to depict landownership at Butte Sink Wildlife Management Area. It was generated from rectified aerial photography,...

  12. Willamette Valley - Oregon White Oak Restoration: North Baskett Butte and Maple Knoll RNA

    Data.gov (United States)

    US Fish and Wildlife Service, Department of the Interior — This project was the initial work needed to preserve the existing oak habitat on WVNWRC by eliminating the Douglas fir overstory. North Baskett Butte, on Baskett...

  13. Laser welding of SSM Cast A356 aluminium alloy processed with CSIR-Rheo technology

    CSIR Research Space (South Africa)

    Akhter, R

    2006-01-01

    Full Text Available Samples of aluminium alloy A356 were manufactured by Semi Solid Metals HPDC technology, developed recently in CSIR, Pretoria. They were butt welded in as cast conditions using as Nd: YAG laser. The best metal and weld microstructure were presented...

  14. Explosive Cladding of Titanium and Aluminium Alloys on the Example of Ti6Al4V-AA2519 Joints / Wybuchowe Platerowanie Stopów Tytanu I Aluminium Na Przykładzie Połączenia Ti6Al4V-AA2519

    Directory of Open Access Journals (Sweden)

    Gałka A.

    2015-12-01

    Full Text Available Explosive cladding is currently one of the basic technologies of joining metals and their alloys. It enables manufacturing of the widest range of joints and in many cases there is no alternative solution. An example of such materials are clads that include light metals such as titanium and aluminum. ach new material combination requires an appropriate adaptation of the technology by choosing adequate explosives and tuning other cladding parameters. Technology enabling explosive cladding of Ti6Al4V titanium alloy and aluminum AA2519 was developed. The clads were tested by means of destructive and nondestructive testing, analyzing integrity, strength and quality of the obtained joint.

  15. Variation in, and causes of, toxicity of cigarette butts to a cladoceran and microtox.

    Science.gov (United States)

    Micevska, T; Warne, M St J; Pablo, F; Patra, R

    2006-02-01

    Cigarette butts are the most numerically frequent form of litter in the world. In Australia alone, 24-32 billion cigarette butts are littered annually. Despite this littering, few studies have been undertaken to explore the toxicity of cigarette butts in aquatic ecosystems. The acute toxicity of 19 filtered cigarette types to Ceriodaphnia cf. dubia (48-hr EC50 (immobilization)) and Vibrio fischeri (30-min EC50 (bioluminescence)) was determined using leachates from artificially smoked cigarette butts. There was a 2.9- and 8-fold difference in toxicity between the least and most toxic cigarette butts to C. cf. dubia and V. fischeri, respectively. Overall, C. cf. dubia was more inherently sensitive than V. fischeri by a factor of approximately 15.4, and the interspecies relationship between C. cf. dubia and V. fischeri was poor (R(2) = 0.07). This poor relationship indicates that toxicity data for cigarette butts for one species could not predict or model the toxicity of cigarette butts to the other species. However, the order of the toxicity of leachates can be predicted. It was determined that organic compounds caused the majority of toxicity in the cigarette butt leachates. Of the 14 organic compounds identified, nicotine and ethylphenol were suspected to be the main causative toxicants. There was a strong relationship between toxicity and tar content and between toxicity and nicotine content for two of the three brands of cigarettes (R(2 )> 0.70) for C. cf. dubia and one brand for V. fischeri. However, when the cigarettes were pooled, the relationship was weak (R(2) < 0.40) for both test species. Brand affected the toxicity to both species but more so for V. fischeri.

  16. Critical Gap distance in Laser Butt-welding

    DEFF Research Database (Denmark)

    Bagger, Claus; Olsen, Flemming Ove

    1999-01-01

    In a number of systematic laboratory experiments the critical gap distance that results in sound beads in laser butt welding is sought identified. By grinding the edges of the sheets, a number of "reference" welds are made and compared to the sheets with shear cut edges. In the tests the gap...... was set at 0.00, 0.02, 0.05, 0.08 and 0.10 mm. Mild steel (St 1203) with a thickness of 0.75 and 1.25 mm with and without zinc coating were analysed. A total of 120 welds were made at different welding speeds.As quality norm DIN 8563 was used to divide the welds into quality classes. A number of welds...... were also x-ray photographed.Of the weld combinations analysed 80 % were of high quality and 17 % of a non-acceptable quality. 90 % of the bad welds had a gap distance larger than 0.05 mm. The results showed that 85 % of the bad welds were shear cut and only 15 % grinded. Two third of the bad welds...

  17. Developmental toxicity of cigarette butts - An underdeveloped issue.

    Science.gov (United States)

    Lee, Wenjau; Lee, Chih Chun

    2015-03-01

    Cigarette butts (CBs) littering is not just an unsightly nuisance but also a public health problem, because chemicals contained in cigarettes can leach into aquatic environments and pose a risk to the health of humans and wildlife. However, this risk is largely unrecognized or ignored by the public, and toxicological evidence of CBs is scarce. Therefore, we used medaka embryos (Oryzias latipes) to explore developmental toxicity of CBs. The embryos were exposed to various concentrations of leachates from smoked and unsmoked cigarette tobacco (ST and UST) and filters (SF and USF), and observed from 1 to 3 days post-fertilization. The images were recorded and several developmental endpoints analyzed. The values from these endpoints were then used to calculate the Integrated Biomarker Response and evaluate overall effects of the leachates. Some of the embryos were allowed to hatch, and the hatchlings were tested for anxiety-like behavior. Our results showed that low concentrations of the leachates from ST, UST, and SF raised the heart rate, accelerated development, and changed behavior, while high concentrations lowered the heart rate, suppressed development, and increased mortality. The lowest observed effect concentration for the leachates was ≤0.2piece (pc)/L. The USF leachate had no effect at the concentration of 20pc/L. Developmental toxicity of the leachates was ranked as: ST>UST>SF>USF. This study has demonstrated for the first time that CB leachates affect fish development, and provided toxicological evidence to better assess ecological impacts of CBs.

  18. Modeling Stress-Strain State in Butt-Welded Joints after TIG Welding

    Directory of Open Access Journals (Sweden)

    V. Atroshenko

    2015-09-01

    Full Text Available In this paper mathematical model was developed for definition of thermal-welding cycle influence on welding deformations distribution in flat samples of austenitic steels after TIG welding and developed recommendations to reduce the welding deformation on o the machinery for welding with a copper backing.

  19. Inspection of Fusion Joints in Plastic Pipe

    Energy Technology Data Exchange (ETDEWEB)

    Connie Reichert

    2005-09-01

    The standard method of joining plastic pipe in the field is the butt fusion process. As in any pipeline application, joint quality greatly affects overall operational safety of the system. Currently no simple, reliable, cost-effective method exists for assessing the quality of fusion joints in the field. Visual examination and pressure testing are current nondestructive approaches, which do not provide any assurance about the long-term pipeline performance. This project developed, demonstrated, and validated an in-situ nondestructive inspection method for butt fusion joints in gas distribution plastic pipelines. The inspection system includes a laser-based image-recognition system that automatically generates and interprets digital images of pipe joints and assigns them a pass/fail rating, which eliminates operator bias in evaluating joint quality. An EWI-patented process, the Weld Zone Inspection Method (WZIM) was developed in which local heat is applied to the joint region to relax the residual stresses formed by the original joining operation, which reveals the surface condition of the joint. In cases where the joint is not formed under optimal conditions, and the intermolecular forces between contacting surfaces are not strong enough, the relaxation of macromolecules in the surface layer causes the material to pull back, revealing a fusion line. If the joint is sound, the bond line image does not develop. To establish initial feasibility of the approach, welds were performed under standard and nonstandard conditions. These welds were subjected to the WZIM and two destructive forms of testing: short-term tensile testing and long-term creep rupture testing. There appears to be a direct correlation between the WZIM and the destructive testing results. Although WZIM appears to be more sensitive than destructive testing can verify, the approach appears valid.

  20. Mobility of Metal Tracers in Unsaturated Tuffs of Busted Butte

    Science.gov (United States)

    Groffman, A. R.

    2001-12-01

    A complex tracer mixture was injected continuously for over two years into a 10 m x 10 m x 7 m block of unsaturated tuff as part of the Busted Butte unsaturated-zone tracer test at Yucca Mountain. The test was designed to measure tracer transport within the Topopah Springs and Calico Hills tuffs, units that occur between the potential high-level nuclear waste repository at Yucca Mountain and the water table below. The mixture included nonreactive (Br, I, and fluorinated benzoic acids (FBAs)) and reactive tracers (Li, Ce, Sm, Ni, Co, and Mn). Bromide, I, FBAs, and Li were detected during the test on absorbent pads emplaced in a series of solute collection boreholes located beneath the injectors but the more strongly sorbing metals did not reach the collection boreholes during this period. To determine the distribution and mobility of these metals, tracer constituents were extracted from tuff samples collected during overcoring and mineback of the test block. Tracers were extracted from the tuff samples by leaching with a 5% nitric acid solution for metals and a bicarbonate-carbonate buffer for anions. Results from the overcore sample suite show that metals have migrated through the tuff in the region adjacent to and immediately below the tracer injectors. Consistent with laboratory sorption measurements and observed breakthrough in the collection boreholes, rock analyses showed that Li is the most mobile of the metals. Co and Ni behave similarly, traveling tens of cm from the injection sites, while Sm and Ce moved far less, possibly due to precipitation reactions in addition to sorption. Determination of Mn transport is complicated by high background concentrations in the tuff; additional background samples are currently being evaluated. As expected, our rock analyses show that the nonreactive tracers Br and FBAs have moved beyond the overcore region, corroborating results from collection boreholes.

  1. Investigation of 2024 A-Alloy Welding Joint of Different Welding Technology%国产2024铝合金不同连接工艺下组织和性能的研究

    Institute of Scientific and Technical Information of China (English)

    虞文军; 陈静

    2012-01-01

    With the aid of laser welding, thin-wall 2024 A-alloy structure was welded; moreover, the welding joint of different welding technology was contrast and investigated. During the welding process, the 2024 A-alloy was leaning to form the gas porosity and crack, yet after laser welding, the crack was vanished. In the mechanical properties test, the tensile properties and fatigue of riveting structure and dot welding joint was deteriorative compared with base metal while bending properties was accepted; TIG welding joint has comparable tensile strength but poor ductility and fatigue properties; laser welding joint has the best combination properties and fatigue properties, whose fatigue properties was close to that of base metal, whether at high or low stress level.%以先进的柔性激光焊接工艺为手段,在局部保护条件下实现了铝合金薄壁结构的焊接,并针对铆接、点焊、TIG焊、激光焊(不填料)三种传统焊接方法开展工艺研究,发现2024铝合金焊接工艺过程易于形成的冶金缺陷主要有气孔和裂纹,而高能量输入的激光焊可解决裂纹这一问题;性能试验结果表明:铆接和电阻点焊拉伸性能较母材相比降低幅度大,弯曲性能损失幅度小,但疲劳性能很差;TIG焊试件的拉伸性能尚可,但塑性损失较大,并且疲劳性能较母材相比有较大幅度的降低;激光焊试件的综合力学性能有较大幅度的改善,并且疲劳性能最好,无论是在高应力水平还是低应力水平均略低于母材.

  2. Improvement on microstructure and properties of friction stir welded joint of Fe-36%Ni alloy%Fe-36%Ni合金搅拌摩擦焊接头组织与性能的改善

    Institute of Scientific and Technical Information of China (English)

    赵玥; 吴爱萍; 任家烈; Yutaka S.Sato; Hiroyuki Kokawa

    2012-01-01

    随着能源业的发展,Fe-36%Ni合金作为结构材料的应用需求越来越广,而电弧焊时存在严重的热裂纹和再热裂纹问题.采用搅拌摩擦焊方法焊接Fe-36%Ni合金可以有效地避免电弧焊带来的裂纹问题,获得成形良好的接头.但已有研究获得的焊缝组织均有晶粒粗化的特点,导致其接头力学性能低于母材.因此,需要解决晶粒粗化问题,寻找组织与性能获得改善的方法.采用控制焊接工艺的方法改善Fe-36%Ni合金搅拌摩擦焊接头的组织和性能.结果表明,在较低的焊接速度下,调整搅拌头转速更适合于控制Fe-36%Ni合金搅拌摩擦焊接头的晶粒尺寸.搅拌头低转速带来较低的焊接热输入,使焊缝具有晶粒尺寸与母材相当或较母材晶粒细化的组织.晶粒尺寸是接头力学性能的主导因素.在400 r/min和2 mm/s的焊接工艺下可获得与母材晶粒尺寸相近、强度和硬度相当、断后伸长率也较高的接头.%With the development of the energy industry, Fe-36wt%Ni alloy,as a construction material,has great potential in manufacturing liquefied natural gas storage and transportation equipment. However, it has very high hot cracking susceptibility during the conventional arc welding process. Friction stir welding of Fe-36wt% Ni can effectively avoid cracking problems occurred in fusion welding. However, due to the coarse grain in stir zone,the mechanical properties of Fe-36wt%Ni joint are lower than that of the base metal. Therefore,it i3 necessary to improve the microstructure and mechanical properties of friction stir welded joint of Fe-36wt% Ni alloy. The effect of welding parameters on micro-structures and the mechanical properties were investigated. It reveals that the grain size in stir zone of Fe-36wt% Ni alloy joint mainly affect by the rotational speed when the welding speed is relatively low. Lower rotational speeds produce the lower heat input and results in the finer grain size

  3. 热碾压对AZ31镁合金焊接接头组织和性能影响%Effect of hot rolling on microstructure and mechanical properties of welded joints of AZ31 magnesium alloy

    Institute of Scientific and Technical Information of China (English)

    初雅杰; 李晓泉; 吴申庆

    2011-01-01

    The conventional welded joint and hot rolled tests were carried out for AZ31 magnesium alloy on TIG welding and hot rolling equipment, and the microstructure, the element distribution, the appearance of fracture, hardness and strength of the welded joint were studied by OM, SEM, micro-hardness tester, tensile testing machine. The results show that the tensile strength of the hot rolled welded joint is 225 Mpa, which is over 90% of that of the base metal, and the tensile strength of the conventional welded joint is just about 60% of that of the base metal. The elongation of the hot rolled welded specimen (9%-ll%) is higher than that of the conventional welded specimen (6%-8%). The hot rolled joint fracture shows some characteristics of the quasi-cleavage fracture, and the plastic deformation flow lines can be observed. The conventional welded joint shows the cleavage fracture mechanism, accompanied by a very small amount of dimple fracture.%采用交流钨极氩弧焊和热碾压装置对AZ31变形镁合金进行焊接试验和热碾压试验;利用光学显微镜、扫描电镜(SEM)、显微硬度计、电子拉伸试验等手段对焊接接头的显微组织、元素分布、断口形貌、接头硬度和强度等进行分析.结果表明:热碾压熔焊接头的抗拉强度可达225 MPa,为母材金属的90%以上,而焊态下熔焊接头的抗拉强度仅为母材金属的60%左右;热碾压焊接试样的伸长率(9%~11%)均高于焊态试样的(6%~8%):热碾压接头断口呈现一定的准解理断裂特征,且可以观察到热碾压塑性变形流变线,而焊态断口呈现以解理断裂为主的断裂机制,同时伴随有极少量的韧窝断裂特征.

  4. Pueblo Folklore, Landscape Phenomenology and the Visual Poetics of Fajada Butte

    Science.gov (United States)

    Carey, C.

    2009-08-01

    In the interest of reexamining the site of Fajada Butte in Chaco Canyon, this paper seeks to recontextualize discussions of its controversial spiral petroglyphs and astronomical phenomena (Sun Daggers) with reference to landscape phenomenology, visual and literary poetics, and the astronomical orientation of contemporary Pueblo ceremonial practices. The dearth of recent scholarship on Fajada Butte may have arisen from the many controversial arguments about its function from a variety of disciplinary locations including archaeology, anthropology, geology, and archeoastronomy. Via an emphasis on the physical landscape, storytelling, contemporary ceremonial practices and ancestral ties to Chaco Canyon, the Zuni and Hopi pueblos provide a context for re-examining the astronomical phenomena of Fajada Butte as a natural shrine of the of Chacoan culture and repository of an array of symbolic content.

  5. Dormaier and Chester Butte 2007 Follow-up Habitat Evaluation Procedures Report.

    Energy Technology Data Exchange (ETDEWEB)

    Ashley, Paul R.

    2008-01-01

    Follow-up habitat evaluation procedures (HEP) analyses were conducted on the Dormaier and Chester Butte wildlife mitigation sites in April 2007 to determine the number of additional habitat units to credit Bonneville Power Administration (BPA) for providing funds to enhance, and maintain the project sites as partial mitigation for habitat losses associated with construction of Grand Coulee Dam. The Dormaier follow-up HEP survey generated 482.92 habitat units (HU) or 1.51 HUs per acre for an increase of 34.92 HUs over baseline credits. Likewise, 2,949.06 HUs (1.45 HUs/acre) were generated from the Chester Butte follow-up HEP analysis for an increase of 1,511.29 habitat units above baseline survey results. Combined, BPA will be credited with an additional 1,546.21 follow-up habitat units from the Dormaier and Chester Butte parcels.

  6. Growth and microstructure formation of isothermally-solidified Zircaloy-4 joints brazed by a Zr-Ti-Cu-Ni amorphous alloy ribbon

    Science.gov (United States)

    Kim, K. H.; Lim, C. H.; Lee, J. G.; Lee, M. K.; Rhee, C. K.

    2013-10-01

    The microstructure and growth characteristics of Zircaloy-4 joints brazed by a Zr48Ti16Cu17Ni19 (at.%) amorphous filler metal have been investigated with regard to the controlled isothermal solidification and intermetallic formation. Two typical joints were produced depending on the isothermal brazing temperature: (1) a dendritic growth structure including bulky segregation in the central zone (at 850 °C), and (2) a homogeneous dendritic structure throughout the joint without segregation (at 890 °C). The primary α-Zr phase was solidified isothermally, nucleating to grow into a joint with a cellular or dendritic structure. Also, the continuous Zr2Ni and particulate Zr2Cu phases were formed in the segregated center zone and at the intercellular region, respectively, owing to the different solubility and atomic mobility of the solute elements (Ti, Cu, and Ni) in the α-Zr matrix. A disappearance of the central Zr2Ni phase was also rate-controlled by the outward diffusion of the Cu and Ni elements. When the detrimental Zr2Ni intermetallic phase was eliminated by a complete isothermal solidification at 890 °C, the strengths of the joints were high enough to cause yielding and fracture in the base metal, exceeding those of the bulk Zircaloy-4, at room temperature as well as at elevated temperatures (up to 400 °C).

  7. Growth and microstructure formation of isothermally-solidified Zircaloy-4 joints brazed by a Zr–Ti–Cu–Ni amorphous alloy ribbon

    Energy Technology Data Exchange (ETDEWEB)

    Kim, K.H. [University of Science and Technology, Nuclear Materials Development Division, Korea Atomic Energy Research Institute (KAERI), Yuseong, Daejeon 305-353 (Korea, Republic of); Lim, C.H. [Nuclear Materials Development Division, Korea Atomic Energy Research Institute (KAERI), Yuseong, Daejeon 305-353 (Korea, Republic of); Lee, J.G., E-mail: jglee88@kaeri.re.kr [Nuclear Materials Development Division, Korea Atomic Energy Research Institute (KAERI), Yuseong, Daejeon 305-353 (Korea, Republic of); Lee, M.K.; Rhee, C.K. [Nuclear Materials Development Division, Korea Atomic Energy Research Institute (KAERI), Yuseong, Daejeon 305-353 (Korea, Republic of)

    2013-10-15

    The microstructure and growth characteristics of Zircaloy-4 joints brazed by a Zr{sub 48}Ti{sub 16}Cu{sub 17}Ni{sub 19} (at.%) amorphous filler metal have been investigated with regard to the controlled isothermal solidification and intermetallic formation. Two typical joints were produced depending on the isothermal brazing temperature: (1) a dendritic growth structure including bulky segregation in the central zone (at 850 °C), and (2) a homogeneous dendritic structure throughout the joint without segregation (at 890 °C). The primary α-Zr phase was solidified isothermally, nucleating to grow into a joint with a cellular or dendritic structure. Also, the continuous Zr{sub 2}Ni and particulate Zr{sub 2}Cu phases were formed in the segregated center zone and at the intercellular region, respectively, owing to the different solubility and atomic mobility of the solute elements (Ti, Cu, and Ni) in the α-Zr matrix. A disappearance of the central Zr{sub 2}Ni phase was also rate-controlled by the outward diffusion of the Cu and Ni elements. When the detrimental Zr{sub 2}Ni intermetallic phase was eliminated by a complete isothermal solidification at 890 °C, the strengths of the joints were high enough to cause yielding and fracture in the base metal, exceeding those of the bulk Zircaloy-4, at room temperature as well as at elevated temperatures (up to 400 °C)

  8. BT20钛合金激光焊技术研究%Research on Laser Fabrication Weldability of BT20 Titanium Alloy

    Institute of Scientific and Technical Information of China (English)

    Shuili Gong; Li Chen; Wei Yao

    2004-01-01

    By using CO2 laser beam and YAG laser beam, the butt welding of BT20 titanium alloy sheet with 2.5 mm thickness is carried out. It is found that the geometry of welded joint is different because of different laser beam models. The stable welding process and welding quality are guaranteed by using suitable welding parameters. On the condition of butt welding without welding wire, the welded defect such as undercut on the weld face is generated because of the heat physics properties of BT20 titanium alloy and the high energy density laser beam, which affects the mechanical properties of welded joint seriously, especially the fatigue strength and the fracture toughness. Using the active fluxes in the welding procedure, or making use of laser welding technique with filler wire, revolving scanning beam could be a good method to solve undercut and improve the mechanical properties of laser welded joint.%针对2.5 mm厚BT20钛合金进行了CO2激光焊和YAG激光焊研究,结果表明:由于激光特性不同,形成的焊缝几何特征不同,当焊接工艺适当,可保证焊接过程的稳定性和焊接接头的质量.在激光自熔焊时主要的焊缝缺陷是咬边,这是由于钛合金物理性能和激光高能束流焊特性所致.这种咬边缺陷不利于焊接接头性能,尤其是接头的疲劳性能和断裂韧性.采用活性剂和填丝焊,以及激光旋扫焊可以改善焊缝咬边缺陷,提高钛合金激光焊接头的力学性能.

  9. Qualification of the Joints for the ITER Central Solenoid

    Energy Technology Data Exchange (ETDEWEB)

    Martovetsky, N; Berryhill, A; Kenney, S

    2011-09-01

    The ITER Central Solenoid has 36 interpancake joints, 12 bus joints, and 12 feeder joints in the magnet. The joints are required to have resistance below 4 nOhm at 45 kA at 4.5 K. The US ITER Project Office developed two different types of interpancake joints with some variations in details in order to find a better design, qualify the joints, and establish a fabrication process. We built and tested four samples of the sintered joints and two samples with butt-bonded joints (a total of eight joints). Both designs met the specifications. Results of the joint development, test results, and selection of the baseline design are presented and discussed in the paper. The ITER Central Solenoid (CS) consists of six modules. Each module is composed of six wound hexapancakes and one quadrapancake. The multipancakes are connected electrically and hydraulically by in-line interpancake joints. The joints are located at the outside diameter (OD) of the module. Cable in conduit conductor (CICC) high-current joints are critical elements in the CICC magnets. In addition to low resistivity, the CS joints must fit a space envelope equivalent to the regular conductor cross section and must have low hydraulic impedance and enough structural strength to withstand the hoop and compressive forces during operation, including cycling. This paper is the continuation of the work reported on the intermodule joints.

  10. 77 FR 42697 - Stainless Steel Butt-Weld Pipe Fittings From Italy, Malaysia, and the Philippines: Continuation...

    Science.gov (United States)

    2012-07-20

    ... Orders: Stainless Steel Butt-Weld Pipe Fittings From Italy, Malaysia, and the Philippines, 66 FR 11257 (February 23, 2001). \\2\\ See Initiation of Five-Year (``Sunset'') Review, 76 FR 67412 (November 1, 2011... Steel Butt-Weld Pipe Fittings From Italy, Malaysia, and the Philippines, 77 FR 39735 (July 5, 2012),...

  11. 77 FR 33211 - Horse Butte Wind I LLC; Supplemental Notice That Initial Market-Based Rate Filing Includes...

    Science.gov (United States)

    2012-06-05

    ... From the Federal Register Online via the Government Publishing Office DEPARTMENT OF ENERGY Federal Energy Regulatory Commission Horse Butte Wind I LLC; Supplemental Notice That Initial Market- Based Rate...-referenced proceeding of Horse Butte Wind I LLC's application for market-based rate authority, with...

  12. 76 FR 9320 - Foreign-Trade Zone 274-Butte-Silver Bow, MT; Application for Manufacturing Authority REC Silicon...

    Science.gov (United States)

    2011-02-17

    ... Authority REC Silicon (Polysilicon and Silane Gas) Butte, MT An application has been submitted to the..., requesting manufacturing authority on behalf of REC Silicon, located in Butte, Montana. The application was... regulations of the Board (15 CFR part 400). It was formally filed on February 11, 2011. The REC...

  13. Ingestion of cigarettes and cigarette butts by children--Rhode Island, January 1994-July 1996 .

    Science.gov (United States)

    1997-02-14

    During 1995, the American Association of Poison Control Centers (AAPCC) received 7917 reports of potentially toxic exposures to tobacco products among children aged cigars. Acute nicotine poisoning is characterized by rapid onset of symptoms that may be severe when large amounts have been ingested. During January 1994-July 1996, the Rhode Island Poison Control Center (RIPCC) received 146 reports of ingestion of products containing nicotine by children aged cigarette butts among children aged cigarette butts by children aged < or = 6 years resulted in minor toxic effects and occurred more frequently in households where smoking was permitted in the presence of children and where cigarettes and cigarette wastes were accessible to children.

  14. 缓蚀剂对LY12铝合金搭接件疲劳寿命的影响%Influence of Corrosion Inhibitors on Fatigue Life of LY12 Aluminium Alloy Lap Joints

    Institute of Scientific and Technical Information of China (English)

    张勇; 卞贵学; 陈跃良; 张泰峰

    2013-01-01

    模拟飞机服役环境,对未涂抹及涂抹缓蚀剂的航空LY12铝合金搭接试验件进行了腐蚀试验和疲劳试验.通过对试验件分解检查,分析了腐蚀环境对涂抹缓蚀剂航空LY12铝合金典型螺栓搭接件的影响.对缓蚀剂对搭接件的疲劳性能的影响进行了统计和分析.结果表明,相同腐蚀时间,未涂抹缓蚀剂试验件的螺栓孔附近和搭接面腐蚀程度较涂抹缓蚀剂试验件严重,缓蚀剂可有效减缓腐蚀,且不同的缓蚀剂类型对腐蚀的减缓程度不同.一般环境下,涂抹缓蚀剂的试验件比未涂抹缓蚀剂试验件的疲劳寿命有所减少,应力水平越小影响程度越明显;腐蚀40 d后,涂抹缓蚀剂的试验件较未涂抹缓蚀剂的试验件寿命育所增加,且不同应力水平和缓蚀剂类型对疲劳寿命的影响程度不同.%Corrosion test and fatigue test were carried out for LYl2 aluminium alloy lap joints with and without corrosion inhibitors.Influence of corrosion environment on LY12 aluminium alloy typical bolt lap joints daubed with corrosion inhibitors was analysed by overhauling specimens.Influence of corrosion inhibitors on fatigue property of lap joints was collected and analysed.The results show that faying surface of specimens without corrosion inhibitors corroded more severely during the same time,corrosion inhibitors can inhibite corrosion,and the effectiveness of various corrosion inhibitors is different In general environment,the fatigue life of specimens daubed with corrosion inhibitors reduced,influence extent is increasing obviously with the decrease of stess level.After 40 d corrosion,the fatigue life of specimens daubed with corrosion inhibitors increased,and influence extent is different with various stress level and corrosion inhibitors.

  15. 76 FR 43341 - Notice of Availability of the Record of Decision for the West Butte Wind Power Right-of-Way...

    Science.gov (United States)

    2011-07-20

    ... Bureau of Land Management Notice of Availability of the Record of Decision for the West Butte Wind Power... INFORMATION CONTACT: Steve Storo, BLM West Butte Wind Power Right-of-Way Project Lead: telephone (541) 416... INFORMATION: The applicant, West Butte Wind Power, LLC, filed right-of-way (ROW) application OR-065784 to...

  16. Effect of Welding Speed on Mechanical Properties and the Strain-Hardening Behavior of Friction Stir Welded 7075 Aluminum Alloy Joints

    Science.gov (United States)

    Xu, Weifeng; Li, Zhaoxi; Sun, Xiaohong

    2017-03-01

    The effect of welding speed on the microstructural evolution, mechanical properties and strain-hardening behavior of friction stir welded (FSWed) high-strength AA7075-T651 was investigated. Large intermetallic particles and grains, whose sizes increased at lower welding speeds, were present in the heat-affected zone. FSWed joints fabricated at the higher welding speed or lower strain rates exhibited higher strength, joint efficiency and ductility than those fabricated at lower welding speeds or higher strain rates. A maximum joint efficiency of 97.5% and an elongation to failure of 15.9% were obtained using a welding speed of 400 mm/min at a strain rate of 10-5 s-1. The hardening capacity, strain-hardening exponent and strain-hardening rate of the FSWed joints were significantly higher than those of the base material, but materials exhibited stage III and stage IV hardening characteristics. The results morphology of the fracture surfaces is consistent with the above results.

  17. Quantifying Littered Cigarette Butts to Measure Effectiveness of Smoking Bans to Building Perimeters

    Science.gov (United States)

    Seitz, Christopher M.; Strack, Robert W.; Orsini, Muhsin Michael; Rosario, Carrie; Haugh, Christie; Rice, Rebecca; Wyrick, David L.; Wagner, Lorelei

    2012-01-01

    Objective: The authors estimated the number of violations of a university policy that prohibited smoking within 25 ft of all campus buildings. Participants: The project was conducted by 13 student researchers from the university and a member of the local public health department. Methods: Students quantified cigarette butts that were littered in a…

  18. Characterizing butt-rot fungi on USA-affiliated islands in the western Pacific

    Science.gov (United States)

    Phil Cannon; Ned B. Klopfenstein; Robert L. Schlub; Mee-Sook Kim; Yuko Ota; Norio Sahashi; Roland J. Quitugua; John W. Hanna; Amy L. Ross-Davis; J. D. Sweeney

    2014-01-01

    Ganoderma and Phellinus are genera that commonly cause tree butt-rot on USA-affiliated islands of the western Pacific. These fungal genera can be quite prevalent, especially in older mangrove stands. Although the majority of infections caused by these fungi lead to severe rotting of the heartwood, they typically do not directly kill the living tissues of the sapwood,...

  19. Gap Width Study and Fixture Design in Laser Butt-Welding

    DEFF Research Database (Denmark)

    Gong, Hui; Olsen, Flemming Ove

    This paper discusses some practical consideration for design of a mechanical fixture, which enables to accurately measure the width of a gap between two stainless steel workpieces and to steadfastly clamp the workpieces for butt-welding with a high power CO2 laser.With such a fixture, a series...... of butt-welding experiment is successfully carried out in order to find the maximum allowable gap width in laser butt-welding. The gap width study (GWS) is performed on the material of SST of W1.4401 (AISI 316) under various welding conditions, which are the gap width : 0.00-0.50 mm, the welding speed : 0.......5-2.0 m/min, the laser power : 2 and 2.6 kW and the focal point position : 0 and -1.2 mm. Quality of all the butt welds are destructively tested according to ISO 13919-1.Influences of the variable process parameters to the maximum allowable gap width are observed as (1) the maximum gap width is inversely...

  20. Geology of the Pumpkin Buttes Area of the Powder River Basin, Campbell and Johnson Counties, Wyoming

    Science.gov (United States)

    Sharp, William Neil; White, Amos McNairy

    1956-01-01

    About 200 uranium occurrences have been examined in the Pumpkin Buttes area, Wyoming. Uranium minerals are visible at most of these places and occur in red and buff sandstone lenses in the Wasatch formation of Eocene age. The uranium minerals are disseminated in buff sandstone near red sandstone, and also occur in red sandstone in manganese oxide concretions and uraninite concretions.

  1. 77 FR 39735 - Stainless Steel Butt-Weld Pipe Fittings From Italy, Malaysia, and the Philippines

    Science.gov (United States)

    2012-07-05

    ...)] Stainless Steel Butt-Weld Pipe Fittings From Italy, Malaysia, and the Philippines Determination On the basis..., Malaysia, and the Philippines would be likely to lead to continuation or recurrence of material injury to... Pipe Fittings from Italy, Malaysia, and the Philippines: Inv. Nos. 731-TA-865-867 (Second...

  2. TIG-dressing of High Strength Butt Welded Connection. Part 2: Physical Testing and Modelling

    NARCIS (Netherlands)

    Van Es, S.H.J.; Kolstein, M.H.; Pijpers, R.J.M.; Bijlaard, F.S.K.

    2014-01-01

    Weld improvement techniques are aimed at reducing the notch effects of welds and generally focus on two aspects: a change of geometry of the weld toe and a change of the weld residual stresses. In this paper, fatigue tests are discussed, performed on butt welded specimens in steel grades ranging

  3. TIG-dressing of high strength butt welded connection - Part 2: physical testing and modelling

    NARCIS (Netherlands)

    Es, S.H.J. van; Kolstein, M.H.; Pijpers, R.J.M.; Bijlaard, F.S.K.

    2013-01-01

    Weld improvement techniques are aimed at reducing the notch effects of welds and generally focus on two aspects: a change of geometry of the weld toe and a change of the weld residual stresses. In this paper, fatigue tests are discussed, performed on butt welded specimens in steel grades ranging

  4. TIG-dressing of high strength butt welded connection - Part 2: physical testing and modelling

    NARCIS (Netherlands)

    Es, S.H.J. van; Kolstein, M.H.; Pijpers, R.J.M.; Bijlaard, F.S.K.

    2013-01-01

    Weld improvement techniques are aimed at reducing the notch effects of welds and generally focus on two aspects: a change of geometry of the weld toe and a change of the weld residual stresses. In this paper, fatigue tests are discussed, performed on butt welded specimens in steel grades ranging fro

  5. TIG-dressing of High Strength Butt Welded Connection. Part 2: Physical Testing and Modelling

    NARCIS (Netherlands)

    Van Es, S.H.J.; Kolstein, M.H.; Pijpers, R.J.M.; Bijlaard, F.S.K.

    2014-01-01

    Weld improvement techniques are aimed at reducing the notch effects of welds and generally focus on two aspects: a change of geometry of the weld toe and a change of the weld residual stresses. In this paper, fatigue tests are discussed, performed on butt welded specimens in steel grades ranging fro

  6. Cigarettes Butts and the Case for an Environmental Policy on Hazardous Cigarette Waste

    Directory of Open Access Journals (Sweden)

    Richard Barnes

    2009-05-01

    Full Text Available Discarded cigarette butts are a form of non-biodegradable litter. Carried as runoff from streets to drains, to rivers, and ultimately to the ocean and its beaches, cigarette filters are the single most collected item in international beach cleanups each year. They are an environmental blight on streets, sidewalks, and other open areas. Rather than being a protective health device, cigarette filters are primarily a marketing tool to help sell ‘safe’ cigarettes. They are perceived by much of the public (especially current smokers to reduce the health risks of smoking through technology. Filters have reduced the machine-measured yield of tar and nicotine from burning cigarettes, but there is controversy as to whether this has correspondingly reduced the disease burden of smoking to the population. Filters actually may serve to sustain smoking by making it seem less urgent for smokers to quit and easier for children to initiate smoking because of reduced irritation from early experimentation. Several options are available to reduce the environmental impact of cigarette butt waste, including developing biodegradable filters, increasing fines and penalties for littering butts, monetary deposits on filters, increasing availability of butt receptacles, and expanded public education. It may even be possible to ban the sale of filtered cigarettes altogether on the basis of their adverse environmental impact. This option may be attractive in coastal regions where beaches accumulate butt waste and where smoking indoors is increasingly prohibited. Additional research is needed on the various policy options, including behavioral research on the impact of banning the sale of filtered cigarettes altogether.

  7. Cigarettes butts and the case for an environmental policy on hazardous cigarette waste.

    Science.gov (United States)

    Novotny, Thomas E; Lum, Kristen; Smith, Elizabeth; Wang, Vivian; Barnes, Richard

    2009-05-01

    Discarded cigarette butts are a form of non-biodegradable litter. Carried as runoff from streets to drains, to rivers, and ultimately to the ocean and its beaches, cigarette filters are the single most collected item in international beach cleanups each year. They are an environmental blight on streets, sidewalks, and other open areas. Rather than being a protective health device, cigarette filters are primarily a marketing tool to help sell 'safe' cigarettes. They are perceived by much of the public (especially current smokers) to reduce the health risks of smoking through technology. Filters have reduced the machine-measured yield of tar and nicotine from burning cigarettes, but there is controversy as to whether this has correspondingly reduced the disease burden of smoking to the population. Filters actually may serve to sustain smoking by making it seem less urgent for smokers to quit and easier for children to initiate smoking because of reduced irritation from early experimentation. Several options are available to reduce the environmental impact of cigarette butt waste, including developing biodegradable filters, increasing fines and penalties for littering butts, monetary deposits on filters, increasing availability of butt receptacles, and expanded public education. It may even be possible to ban the sale of filtered cigarettes altogether on the basis of their adverse environmental impact. This option may be attractive in coastal regions where beaches accumulate butt waste and where smoking indoors is increasingly prohibited. Additional research is needed on the various policy options, including behavioral research on the impact of banning the sale of filtered cigarettes altogether.

  8. Multiple data sets converge on a geologic structural model for Glass Buttes, Oregon geothermal prospect

    Science.gov (United States)

    Walsh, P.; Martini, B.; Lide, C.; Boschmann, D.; Dilles, J. H.; Meigs, A.

    2010-12-01

    Geologic field work is being combined with multiple remote sensing and geophysical tools to model fault structure at the Glass Buttes geothermal prospect in central Oregon. Glass Buttes are a Pliocene volcanic center that sits near the junction of the Abert Rim and Brothers Fault Zones. West-northwest-striking faults, which typify the Brothers Fault Zone, bound Glass Buttes. Individual faults and fault intersections are anticipated to provide permeability for utility scale geothermal development in central Oregon. Existing temperature data reveal a maximum of 90° C measured at 600 m, with ~160° C/km bottom hole temperature gradient. High temperature surface alteration, abundant WNW-oriented faulting, and reported drilling mud losses indicate likely commercial temperatures and fracture-controlled permeability at depth. LiDAR, hyperspectral mineral mapping, and field mapping constrain near-surface structure and volcanic contacts; aeromagnetic data constrain surface to intermediate (<1000 m) structure; and gravity data constrain deeper structure (surface-2000 m). Data sets agree reasonably well in some areas, although gravity data reflect a few deep-seated faults more than the densely faulted surface structure. On the east side of the prospect, these interpreted faults trend ENE, nearly perpendicular to observed surface structures. To the north of Glass Buttes, a curvilinear gravity high and topographic low indicate that Glass Buttes sits on the southern end of a previously unidentified buried caldera or graben. Interpretation of subsurface and gravity data do not uniquely distinguish between these alternative interpretations. Exploratory drilling will target intersections of surface faults with deeper gravity-defined features.

  9. Corrosion evaluation of friction stir welded lap joints of AA6061-T6 aluminum alloy%AA6061-T6合金搅拌摩擦焊搭接接头的腐蚀性能评价

    Institute of Scientific and Technical Information of China (English)

    Farhad GHARAVI; Khamirul A. MATORI; Robiah YUNUS; Norinsan K. OTHMAN; Firouz FADAEIFARD

    2016-01-01

    采用氯化钠+过氧化氢溶液浸泡试验研究AA6061-T6铝合金搅拌摩擦焊搭接接头的腐蚀行为。采用循环动电位极化测试、扫描电子显微镜和能谱仪表征腐蚀形貌,揭示焊接区与基体合金的腐蚀机理。研究了焊接接头的显微组织和剪切强度。结果表明,与基体合金相比,焊接区在腐蚀溶液中会发生晶间腐蚀和点蚀。搭接剪切测试结果表明,所得焊接接头的拉伸剪切强度为128 MPa,超过基体合金强度的60%。电化学测试结果表明,焊核区和热影响区的保护电位比点蚀电位更负,说明焊核区与热影响区点蚀的趋势不强。基体合金抗腐蚀性比焊缝区的强,而热影响区的抗腐蚀性最差。点蚀主要源于金属间化合物边缘,因为与铝基体相比,金属间化合物的自腐蚀电位更高而成为阴极。由于焊缝区的金属间化合物增加,腐蚀电偶增加,焊缝的抗腐蚀性降低。%Corrosion behavior of friction stir lap welded AA6061-T6 aluminum alloy was investigated by immersion tests in sodium chloride + hydrogen peroxide solution. Electrochemical measurement by cyclic potentiodynamic polarization, scanning electron microscopy, and energy dispersive spectroscopy were employed to characterize corrosion morphology and to realize corrosion mechanism of weld regions as opposed to the parent alloy. The microstructure and shear strength of welded joint were fully investigated. The results indicate that, compared with the parent alloy, the weld regions are susceptible to intergranular and pitting attacks in the test solution during immersion time. The obtained results of lap shear testing disclose that tensile shear strength of the welds is 128 MPa which is more than 60% of the strength of parent alloy in lap shear testing. Electrochemical results show that the protection potentials of the WNZ and HAZ regions are more negative than the pitting potential. This means that the WNZ and

  10. Developments of electrical joints for aluminum-stabilized superconducting cables

    CERN Document Server

    Curé, B

    1999-01-01

    Electrical joints for the aluminum-stabilized conductors of the LHC experiment magnets have been studied. Two techniques have been tested: electron beam welding and MIG welding. The joint resistance was measured as a function of the magnetic field on ring shaped samples using the MA.RI.S.A. test facility, wherein current is induced in the test conductor by a varying magnetic field. The resistance is obtained by measuring either the voltage drop or the decay time. Calculation and finite-element simulation have been performed in order to separate the effect of both the copper-aluminum contact resistivity and the aluminum resistivity from the effect due to the joint technique (joint configuration, resistivity of the filler material, increasing of aluminum resistivity in the welding zone). The copper-aluminum contact resistivity and the current transfer length were obtained by measurements of the joint resistance of butt welded samples. (2 refs).

  11. Developments of electrical joints for aluminium stabilized superconducting tables

    CERN Document Server

    Fabbricatore, P; Farinon, S; Horváth, I; Musenich, R; Prian, C

    1999-01-01

    Electrical joints for the aluminum stabilized conductors of the LHC experiment magnets have been studied. Two techniques have been tested: electron beam welding and MIG welding. The joint resistance was measured as a function of the magnetic field on ring shaped samples using the MA.RI.S.A. test facility: varying the magnet field, current is induced in the sample. The resistance is obtained by measuring either the voltage drop or the decay time. Calculation and FE simulation have been performed in order to separate the effect of both the copper-aluminum contact resistivity and the aluminum resistivity from the effect due to the joint technique ( joint configuration, resistivity of the filler material, increasing of aluminum resistivity in the welding zone). The copper-aluminum contact resistivity and the current transfer length were obtained by measurements of the joint resistance of butt welded samples

  12. About Alloying of Aluminum Alloys with Transition Metals

    Science.gov (United States)

    Zakharov, V. V.

    2017-05-01

    An attempt is made to advance Elagin's principles of alloying of aluminum alloys with transition metals (TM) such as Mn, Cr, Zr, Ti, V with allowance for the ternary equilibrium and metastable Al - TM - TM phase diagrams. The key moments in the analysis of the phase diagrams are the curves (surfaces) of joint solubility of TM in aluminum, which bound the range of the aluminum solid solution. It is recommended to use combinations of such TM (two and more), the introduction of which into aluminum alloys widens the phase range of the aluminum solid solution.

  13. Properties of thick welded joints on superheater collectors made from new generation high alloy martensitic creep-resisting steels for supercritical parameters

    Energy Technology Data Exchange (ETDEWEB)

    Dobrzanski, Janusz; Zielinski, Adam [Institute for Ferrous Metallurgy, Gliwice (Poland); Pasternak, Jerzy [Boiler Engineering Company RAFAKO S.A., Raciborz (Poland)

    2010-07-01

    The continuously developing power generation sector, including boilers with supercritical parameters, requires applications of new creep-resistant steel grades for construction of boilers steam superheater components. This paper presents selected information, experience within the field of research and implementation of a new group of creep-resistant as X10CrMoVNb9-1(P91), X10CrWMoVNb9-2(P92) and X12CrCoWVNb12-2-2(VM12) grades, containing 9-12%Cr. During welding and examination process the results of mechanical properties, requested level for base material and welded joints, as well as: tensile strength, impact strength and technological properties have been evaluated. Additional destructive examinations, with evaluation of structure stability, hardness distribution, for base material and welded joints after welding, heat treatment, again process have been determined. Recommendations due to the implementation influence of operating parameters of the main boiler components are part of this paper. (orig.)

  14. Microstructural Characterization of Internal Welding Defects and Their Effect on the Tensile Behavior of FSW Joints of AA2198 Al-Cu-Li Alloy

    Science.gov (United States)

    Le Jolu, Thomas; Morgeneyer, Thilo F.; Denquin, Anne; Sennour, Mohamed; Laurent, Anne; Besson, Jacques; Gourgues-Lorenzon, Anne-Françoise

    2014-11-01

    Internal features and defects such as joint line remnant, kissing bond, and those induced by an initial gap between the two parent sheets were investigated in AA2198-T851 friction stir welded joints. They were compared with the parent material and to defect-free welds obtained using a seamless sheet. The cross-weld tensile strength was reduced by the defects by less than 6 pct. The fracture elongation was not significantly affected in view of experimental scatter. Fracture location, however, changed from the thermomechanically affected zone (retreating side) to the defect in the weld nugget for the welds bearing a kissing bond and for some of the gap welds. The kissing bond was shown by EBSD to be an intergranular feature; it fractured under a normal engineering stress close to 260 MPa during an in situ SEM tensile test. Synchrotron tomography after interrupted tensile testing confirmed opening of the kissing bond. For an initial gap of 23 pct of the sheet thickness, intergranular fracture of copper-enriched or oxide-bearing grain boundaries close to the nugget root was evidenced. The stress and strain state of cross-weld specimens loaded under uniaxial tension was assessed using a 3D finite element, multi-material model, determined on the basis of experimental data obtained on the same specimens using digital image correlation.

  15. Effect of width of repair welding on stress distribution of dissimilar metal butt weld of nuclear piping

    Energy Technology Data Exchange (ETDEWEB)

    Hwang, Won Shik; Lee, Hwee Seung; Huh, Nam Su [Seoul National Univ. of Science and Technology, Seoul (Korea, Republic of)

    2013-10-15

    In the present work, the welding residual stress due to repair welding and the stress redistribution behavior due to primary pressure are investigated via 2-dimensional non-linear finite element analyses. In particular, the effect of repair welding width on stress distribution is emphasized. Although, large tensile residual stresses are produced at the PWSCC sensitive region due to repair welding, these stresses are highly reduced due to stress redistribution caused by primary load. Based on the present finite element results, it has been revealed that the effect of width of repair welding on stress distribution is not significant. In the past few years, many numerical and experimental works have been made to assess a structural integrity of cracked components subjected to primary water stress corrosion cracking in dissimilar metal weld (DMW) using Alloys 82/182 in nuclear industries worldwide. These works include a prediction of weld residual stresses in dissimilar metal weld by either numerical or experimental works since an accurate estimation of residual stress distribution in dissimilar metal weld is the most important element for integrity assessment of components subjected to primary water stress corrosion cracking. During an actual welding process, in general, a repair welding is often performed when a defect indication is detected during post-welding inspection. It has been revealed that such a repair welding could lead to higher tensile residual stress in dissimilar metal weld, which is detrimental to the crack growth due to primary water stress corrosion cracking. Thus, the prediction of residual stress considering a repair welding is needed, and then many efforts were made on this issue. In the present work, the effect of width of repair welding on stress distribution of dissimilar metal butt weld of nuclear piping is evaluated based on the detailed 2-dimensional non-linear finite element analyses. For this purpose, the welding residual stress due to

  16. Inspection of thick welded joints using laser-ultrasonic SAFT.

    Science.gov (United States)

    Lévesque, D; Asaumi, Y; Lord, M; Bescond, C; Hatanaka, H; Tagami, M; Monchalin, J-P

    2016-07-01

    The detection of defects in thick butt joints in the early phase of multi-pass arc welding would be very valuable to reduce cost and time in the necessity of reworking. As a non-contact method, the laser-ultrasonic technique (LUT) has the potential for the automated inspection of welds, ultimately online during manufacturing. In this study, testing has been carried out using LUT combined with the synthetic aperture focusing technique (SAFT) on 25 and 50mm thick butt welded joints of steel both completed and partially welded. EDM slits of 2 or 3mm height were inserted at different depths in the multi-pass welding process to simulate a lack of fusion. Line scans transverse to the weld are performed with the generation and detection laser spots superimposed directly on the surface of the weld bead. A CCD line camera is used to simultaneously acquire the surface profile for correction in the SAFT processing. All artificial defects but also real defects are visualized in the investigated thick butt weld specimens, either completed or partially welded after a given number of passes. The results obtained clearly show the potential of using the LUT with SAFT for the automated inspection of arc welds or hybrid laser-arc welds during manufacturing.

  17. Unioned layer for the Point of Rocks-Black Butte coal assessment area, Green River Basin, Wyoming (porbbfing.shp)

    Data.gov (United States)

    U.S. Geological Survey, Department of the Interior — This ArcView shapefile contains a polygon representation of the spatial query layer for the Point of Rocks-Black Butte coalfield, Greater Green River Basin, Wyoming....

  18. What Crested Butte Mountain Resort Feels the Ski Industry Is, In General, Looking for in College Graduates.

    Science.gov (United States)

    Jernigan, Rick

    This paper describes general employment requirements for employment candidates in the skiing industry, as seen by Crested Butte Mountain Resort personnel. General educational requirements are primarily business skills, including: communications, computers, math, finance, accounting, economics, personnel administration, and psychology. Other…

  19. AZ31B镁合金焊接接头的疲劳裂纹扩展行为%Fatigue Crack Propagation Behavior of as-Extruded AZ31B Mg Alloy Welded Joint

    Institute of Scientific and Technical Information of China (English)

    张红霞; 裴飞飞; 闫志峰; 王文先; 梁培阳; 李娟; 卫英慧

    2012-01-01

    The fatigue crack propagation behavior of as-extruded AZ31B magnesium alloy welded joint and heat affected zone have been studied.Compact tensions [C(T)] of welded joint [L-T(W)] and heat affected zone(welded joint is parallel [T-L(H)]and vertical [L-T(H)] to the extruded direction) were researched.Results indicate that the crack propagation direction is parallel to the extrusion direction for L-T(W); fatigue crack propagation rate is a rapid-slow process.T-L(H) is parallel to the notch direction and L-T(H) can be divided into two states (i.e.,parallel to or angularly deflected towards the notch direction);crack propagation rate initially goes through a rapid course before it slows down.The fracture modes of crack tip remain a mixed-mode of transgranular and intergranular fractures.The fatigue fracture consists of quasi-cleavage and is a brittle fracture.%对AZ31B镁合金焊接接头和热影响区的疲劳裂纹扩展行为进行研究,分析了焊接接头[L-T(W)]和热影响区的紧凑拉伸试验[C(T)],其中热影响区的C(T)试验包括焊缝平行于挤压方向[T-L(H)]和垂直于挤压方向[L-T(H)]两种.结果表明:对于L-T(W)试样,裂纹沿挤压方向扩展,裂纹扩展经历先快后慢的扩展过程;T-L(H)试样裂纹平行于缺口方向扩展,L-T(H)试样裂纹为平行于缺口方向和与缺口成一定角度两种扩展方向,裂纹扩展经历先慢后快的扩展过程.裂纹尖端扩展为穿晶和沿晶的混合模式,疲劳断口为准解理特征的脆性断口.

  20. AZ31B镁合金薄板的钨极氩弧焊组织与性能研究%Microstructure and Properties of Argon Tungsten Arc Welding Joints of AZ31 B Magnesium Alloy Plates

    Institute of Scientific and Technical Information of China (English)

    杜双明; 杨亮

    2011-01-01

    The technical characteristics of argon tungsten arc welding for AZ31B magnesium alloy plates with 2 mm thickness were discussed. The microstructure, phase composition, mechanical properties and fracture morphology of welding joints were investigated using metalloscope, X-ray diffractometer, universal tensile testing machine and scanning electron microscopy. The results show that, at 50 A welding currents, the welded joint can get good weld formation and high welding quality, with no pore and crack inside. The tensile strength of the welded joint gets to 210 Mpa, which is about 87% of the base materials. Fractures occurring in weld zones are ductile-brittle fractures. The microstnicture is fine equiaxed grain in welded zone, which mainly consists of ct-Mg and Mg17Al12. The microstructure of heat affected zones is coarser. The results of hardness test show that the hardness of the weld zone is higher than the base materials.%探讨了2mm厚的AZ31B镁合金钨极交流氩弧焊焊接的工艺特点,利用金相显微镜、X射线衍射仪、万能拉伸试验机、扫描电子显微镜等手段对焊接接头显微组织、焊缝相组成、接头力学性能、断口形貌特征等进行了分析.结果表明:焊接电流为50A时,外观成型良好,焊缝质量高,内部几乎无气孔和裂纹等缺陷,焊接接头的抗拉强度达到210 MPa,约为母材强度的87%,断裂发生在焊缝区,表现为韧-脆混合断裂.焊缝区组织呈细小的等轴晶,主要存在α-Mg和Mg17A112两种相,热影响区组织较粗大.硬度测试结果显示,焊缝区域的硬度高于母材.

  1. Interdiffusion behavior of tungsten or rhenium and group 5 and 6 elements and alloys of the periodic table, part 1. [at dissimilar metal joints

    Science.gov (United States)

    Arcella, F. G.

    1974-01-01

    Arc cast W, CVD W, CVD Re, and powder metallurgy Re materials were hot isostatically pressure welded to ten different refractory metals and alloys (Cb, Cb-1Zr, Ta, Ta-10W, T-111, ASTAR-811C, W-25Re, Mo-50Re, W-30Re-20Mo, ect.) and thermally aged at 10 to the minus 8th power torr at 1200, 1500, 1630, 1800, and 2000 C for 100 to 2000 hours. Electron beam microprobe analysis was used to characterize the interdiffusion zone width of each couple system as a function of age time and temperature. Extrapolations of interdiffusion zone thickness to 10,000 hours were made. Classic interdiffusion analysis was performed for several of the systems by Boltzmann-Matano analysis. A method of inhibiting Kirkendall voids from forming during thermal ageing of dissimilar metal junctions was devised and experimentally demonstrated. An electron beam weld study of Cb-1Zr to Re and W-25Re demonstrated the limited acceptability of these welds.

  2. Finite volume modeling of laser assisted friction stir welding of 2017A-T451 aluminum alloy for enhanced sustainability of welded joints

    Science.gov (United States)

    Mimouni, Oussama; Badji, Riad; Hadji, Mohamed; Kouadri-Henni, Afia

    2016-10-01

    This study focuses on a new welding modification friction stir welding, using a preheating during the welding phase. This method utilizes laser energy to pre-heat the workpiece to a localized area at the front of the FSW tool, thereby reducing the temperature gradient over a localized area in advance of the tool. The amount of heat generated during welding determines the quality of the weld. Therefore the understanding of the temperature distribution is required to determine the optimal method of welding parameters. In this study, a two-dimensional model of an aluminum alloy plate coupled to a circular laser source is developed, using FLUENT software that is based on the finite volume method, also the geometry of the pin of the FSW tool was modified in several configurations to highlight the effect of the geometry of the tool on the temperature distribution in the welded plate. The model developed can be used to better understand the process, predict process performance and to determine the optimal parameters of the process.

  3. Development of simplified finite element models for welded joints

    Energy Technology Data Exchange (ETDEWEB)

    Song, Seong Il; Ahn, Sung Wook; Kim, Young Geul; Kim, Hyun Gyu [Dept. of Mechanical and Automotive Engineering, Seoul National University of Science and Technology, Seoul (Korea, Republic of)

    2015-11-15

    In this paper, we develop simplified finite element (FE) models for butt-, lap- and T-welded joints by performing numerical and experimental experiments. Three-point bending tests of butt- and lap-welded specimens are performed to obtain the stiffness of the specimens and the strains at points near the welding beads. Similarly the stiffness and strains of T-welded specimen are measured by applying a point load at the end of the specimen. To develop simplified FE models, we consider the shape parameters of width, thickness and the angle of weld elements in the numerical simulations. The shape parameters of the simplified FE models are determined by building linear regression models for the experimental data sets.

  4. Development of Simplified Finite Element Models for Welded Joints

    Energy Technology Data Exchange (ETDEWEB)

    Song, Seong Il; Ahn, Sung Wook; Kim, Young Geul; Kim, Hyun Gyu [Seoul National Univ. of Sci. and Tech., Seoul (Korea, Republic of)

    2015-11-15

    In this paper, we develop simplified finite element (FE) models for butt-, lap- and T-welded joints by performing numerical and experimental experiments. Three-point bending tests of butt- and lap-welded specimens are performed to obtain the stiffness of the specimens and the strains at points near the welding beads. Similarly the stiffness and strains of T-welded specimen are measured by applying a point load at the end of the specimen. To develop simplified FE models, we consider the shape parameters of width, thickness and the angle of weld elements in the numerical simulations. The shape parameters of the simplified FE models are determined by building linear regression models for the experimental data sets.

  5. Fatigue Crack Growth on Double Butt Weld with Toe Crack of Pipelines Steel

    OpenAIRE

    HADJOUI, Féthi; Benachour, Mustapha; Benguediab,Mohamed

    2012-01-01

    The welded structures have a broad applicability (car industry, aeronautical, marine, pipelines, etc.). The welding being an assembled process, presents both advantages and disadvantages. A simple existing defect after welding can generate a catastrophic fracture. This work studies the fatigue crack growth of double butt weld with toe crack. Two types of pipeline material are studied with knowing API 5L grades X60 and X70 where tension form of loading is applied. In order to p...

  6. Structural architecture and glacitectonic evolution of the Mud Buttes cupola hill complex, southern Alberta, Canada

    Science.gov (United States)

    Phillips, Emrys; Evans, David J. A.; Atkinson, Nigel; Kendall, Allison

    2017-05-01

    This paper presents the results of a detailed multidisciplinary study of the deformed bedrock and overlying Quaternary sediments exposed at the Mud Buttes in southern Alberta, Canada. This large, arcuate cupola hill is composed of intensely folded and thrust sandstones, siltstones and mudstones of the Cretaceous Belly River Group. Glacitectonism responsible for the development of this internally complex landform occurred at the margin of the newly defined Prospect Valley lobe of the Laurentide Ice Sheet. Analysis of the deformation structures reveals that construction of this landform occurred in response to at least two phases of south-directed ice sheet advance separated by a period of retreat. The first phase led to the formation of a forward propagating imbricate thrust stack leading to polyphase deformation of the Belly River Group. D1 thrusting led to the detachment of thrust-bound slices of bedrock which were accreted to the base of the developing imbricate stack. This process resulted in the structurally higher and older thrust-slices being progressively ;back-rotated; (tilted), accompanied by D2 thrusting and folding. Further thrusting during D3 was restricted to the core of the Mud Buttes as the deforming sequence accommodated further compression imposed by the advancing ice. Minor oscillations of the ice margin led to localised brittle-ductile shearing (D4) of the bedrock immediately adjacent to the ice contact part of the thrust stack. The second phase of ice advance led to the accretion of a relatively simple thrust and folded sequence seen the northern side of Mud Buttes. The resulting composite thrust moraine was subsequently overridden by ice advancing from the NNW to form a dome-like cupola-hill. This readvance of the Prospect Valley lobe led to the formation of a thin carapace of Quaternary sediments mantling the Mud Buttes which include glacitectonite, till and an organic-rich clay-silt (?palaeosol).

  7. Turning cigarette butt waste into an alternative control tool against an insecticide-resistant mosquito vector.

    Science.gov (United States)

    Dieng, Hamady; Rajasaygar, Sudha; Ahmad, Abu Hassan; Ahmad, Hamdan; Rawi, Che Salmah Md; Zuharah, Wan Fatma; Satho, Tomomitsu; Miake, Fumio; Fukumitsu, Yuki; Saad, Ahmad Ramli; Ghani, Idris Abd; Vargas, Ronald Enrique Morales; Majid, Abdul Hafiz Ab; Abubakar, Sazaly

    2013-12-01

    Annually, 4.5 trillion cigarette butts (CBs) are flicked into our environment. Evidence exists that CB waste is deadly to aquatic life, but their lethality to the aquatic life of the main dengue vector is unknown. CBs are full of toxicants that occur naturally, during planting and manufacturing, which may act as larvicidal agents. We assessed Aedes aegypti vulnerability to Marlboro butts during its development. Overall, CBs showed insecticidal activities against larvae. At early phases of development, mortality rates were much higher in two CBs solution (2CBSol) and 3CBSol microcosms (MICRs). Larval survival gradually decreased with development in 1CBSol-MICRs. However, in great presence of CBs, mortality was high even for the late developmental stages. These results suggest that A. aegypti larvae are vulnerable to CB presence in their habitats, but this effect was seen most during the early developmental phases and in the presence of increased amounts of cigarette remnants. CB filters are being used as raw material in many sectors, i.e., brick, art, fashion, plastic industries, as a practical solution to the pollution problem, the observed butt waste toxicity to mosquito larvae open new avenues for the identification of novel insecticide products.

  8. A Demonstration System for Capturing Geothermal Energy from Mine Waters beneath Butte, Montana

    Energy Technology Data Exchange (ETDEWEB)

    Blackketter, Donald [Montana Tech of the Univ. of Montana, Butte, MT (United States)

    2015-06-01

    Executive Summary An innovative 50-ton ground-source heat pump (GSHP) system was installed to provide space heating and cooling for a 56,000 square foot (5,200 square meter) building in Butte Montana, in conjunction with its heating and chiller systems. Butte is a location with winter conditions much colder than the national average. The GSHP uses flooded mine waters at 78F (25C) as the heat source and heat sink. The heat transfer performance and efficiency of the system were analyzed using data from January through July 2014. This analysis indicated that for typical winter conditions in Butte, Montana, the GSHP could deliver about 88% of the building’s annual heating needs. Compared with a baseline natural-gas/electric system, the system demonstrated at least 69% site energy savings, 38% source energy savings, 39% carbon dioxide emissions reduction, and a savings of $17,000 per year (40%) in utility costs. Assuming a $10,000 per ton cost for installing a production system, the payback period at natural gas costs of $9.63/MMBtu and electricity costs of $0.08/kWh would be in the range of 40 to 50 years. At higher utility prices, or lower installation costs, the payback period would obviously be reduced.

  9. Summary of investigations of uranium deposits in the Pumpkin Buttes area, Johnson and Campbell Counties, Wyoming

    Science.gov (United States)

    Troyer, Max L.; McKay, Edward J.; Soister, Paul E.; Wallace, Stewart R.

    1954-01-01

    Uranium minerals were discovered in the Pumpkin Buttes area, Campbell and Johnson Counties, Wyo., by the U. S. Geological Survey in October 1951. From June to November 1952, an area of about 750 square miles was examined for uranium deposits, and 211 localities having abnormally high radioactivity were found; uranium minerals are visible at 121 of these localities. All known uranium mineralization in the area is restricted to sandstones of the Wasatch formation, except sparsely disseminated uranium in the sandstone of the White River formation, which caps the Pumpkin Buttes, mid several localities on the Great Pine Ridge southwest of the Pumpkin Buttes where iron-saturated sandstone and clinker in the Fort Union formation have above-normal radioactivity. The uranium occurrences in the Wasatch formation are in a red sandstone zone 450 to 900 feet above the base of the formation and are of two types: small concretionary masses of uranium, iron, manganese and vanadium minerals in sandstone, and irregular zones in which uranium minerals are disseminated in sandstone. The second type is usually larger but of lower grade than the first. Most of the localities at which uranium occurs are in a north-trending belt about 60 miles long and 18 miles in maximum width.

  10. Residual stress analysis of an Overlay weld and a repair weld on the dissimilar Butt weld

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Kang Soo, E-mail: kskim5@kaeri.re.k [Korea Atomic Energy Research Institute, 150, Dukjin-dong, Daejeon 305-353 (Korea, Republic of); Lee, Ho Jin; Lee, Bong Sang [Korea Atomic Energy Research Institute, 150, Dukjin-dong, Daejeon 305-353 (Korea, Republic of); Jung, In Chul; Park, Kwang Soo [Doosan Heavy Industries and Construction Co., 555 Gwigok Dong, Changwon 641-792 (Korea, Republic of)

    2009-12-15

    Both the experiment and FE analysis were performed to estimate the residual stresses at the parts of the dissimilar metal welds. The specimen of the dissimilar Butt welds was manufactured, and the residual stresses of this specimen were measured by the X-ray method and a Hole Drilling Technique. The values measured by two experimental methods showed a big deviation at the SUS 316L plate. Consequently, the experimental methods to estimate the residual stresses are not a superior method. The Butt FEM Model on this specimen was developed and analyzed by the ABAQUS Code. The results of the FE analysis were compared with those of the experimental methods. As a whole, the values of the Butt FEM Model showed a trend which was in agreement with the experimental values and the values of FE analysis were found reasonable. The Repair FEM Model and the Overlay FEM Model were developed and analyzed by the ABAQUS Code. The values of these results were also found reasonable data even if the experimental methods be not performed. Therefore, the residual stresses for the dissimilar metal welds can be estimated by an analysis with an appropriate FEM Model without the experimental methods.

  11. Pengaruh Konformasi Butt Shape terhadap Karakteristik Karkas Sapi Brahman Cross pada Beberapa Klasifikasi Jenis Kelamin

    Directory of Open Access Journals (Sweden)

    Harapin Hafid H

    2006-12-01

    Full Text Available Domestic demand on beef is increasing today. However the beef supply can not fulfil the demand so that importation of beef and feeder cattle is still required. Beef cattle feedloting is now growing in Indonesia. This research was done to study the growth and development of carcass components of beef carcas from Brahman Cross cattle. The number of animals used was 165 heads with the body weight range 350 – 400 kg taken from feedlot fattening. The experiment was set in completely randomized factorial design withh two factors, namely butt shape conformation (butt shape score D, C, B and sex class (heifer, steer, cow. Parameter of carcass characteristic, i.e. carcass weight, carcass percentage, loin eye area, fat thickness of ribs 12th, fat percentage of kidney, pelvic and hearth, and fat thickness of rump P8.The result of this study showed that the increase of butt shape conformation score significantly increased loin eye area, especially in heifer and cow sex class.

  12. Quantification of pork belly and boston butt quality attribute preferences of South Korean customers.

    Science.gov (United States)

    Vonada, M L; Bidner, B S; Belk, K E; McKeith, F K; Lloyd, W R; O'Connor, M E; Smith, G C

    2000-10-01

    U.S. packers must have quantitative criteria for selection of pork bellies and Boston butts for export to South Korea. Pork bellies (IMPS 409A) and Boston butts (IMPS 409A, 406B, 407) were selected from normal production in a U.S. pork packing plant and transported to Seoul, South Korea, via seafreighter in refrigerated containers (frozen 0 degrees C; frozen Food Show were surveyed about their preferences for specific quality attributes of these cuts. Bellies were selected to differ in seam fat content (low = 40% extractable fat), lean color (pale = L* > 50, medium = L* 48-50, dark = L* 20% extractable fat), lean color (pale = L* > 44, medium = L* 40-42, dark = L* food show were asked to rate the displayed samples for each quality attribute on a standardized ballot. Mid-weight (3.82 kg) Boston butts that displayed Moderate or higher USDA marbling scores with moderate amounts of seam fat, Japanese lean color scores of 2 or 4, round geometric shape, and that were vacuum-packaged and transported to Korea in the freshly chilled state best characterized the quality attribute preferences of respondents. Pork bellies that exhibited moderate amounts of seam fat, Japanese lean color scores of 3, square shape, belly thickness of 3.94 cm, approximate weight of 4.04 kg, and that were vacuum-packaged and transported to Korea in the freshly chilled state best met the quality needs of South Korean customers.

  13. Influence of the brazing parameters on microstructure and mechanical properties of brazed joints of Hastelloy B2 nickel base alloy; Influencia de los parametros de soldeo fuerte en la microestructura y propiedades mecanicas de la union de la aleacion base niquel Hastelloy B2

    Energy Technology Data Exchange (ETDEWEB)

    Sotelo, J. C.; Gonzalez, M.; Porto, E.

    2014-07-01

    A study of the high vacuum brazing process of solid solution strengthened Hastelloy B2 nickel alloy has been done. A first stage of research has focused on the selection of the most appropriate brazing filler metal to the base material and vacuum furnace brazing process. The influence of welding parameters on joint microstructure constituents, relating the microstructure of the joint to its mechanical properties, has been evaluated. Two gaps of 50 and 200 micrometers, and two dwell times at brazing temperature of 10 and 90 minutes were studied. The braze joint mainly consists of the nickel rich matrix, nickel silicide and ternary compounds. Finally, the results of this study have shown the high bond strength for small gaps and increased dwell times of 90 minutes. (Author)

  14. 光束偏移量对钛/铝异种合金激光焊接接头组织和性能的影响%Influence of laser offset on microstructure and mechanical properties of Ti/Al dissimilar joint by laser welding

    Institute of Scientific and Technical Information of China (English)

    宋志华; 吴爱萍; 姚为; 邹贵生; 任家烈; 汪永阳

    2013-01-01

    Laser welding of TA15 and 5A06 alloys with 3 mm in thickness was conducted by focusing laser beam on titanium side, and the aluminum was melted through the heat conduction from titanium side. The effect of laser offset distance on microstructure and mechanical properties of the dissimilar butt joint was investigated. When the laser offset is 0. 1-0. 4 mm, fusion welded joint is formed. When the laser offset is 0.5 mm, fusion welded joint is formed on the upper side of the joint accompanying with Ti-Al intermetallic compounds. Welded-brazed joint is formed on the middle and bottom side of the joint accompanying with continuous Ti-Al intermetallic compounds layer with 1 μm thickness. The tensile strength of joints firstly increased and then decreased with the laser offset increasing. The highest average tensile strength of the joint reaches 181 MPa when the laser offset distance is 0. 5 mm. The joints partly fracture in Ti-Al intermetallic compounds at the interface, and partly fracture at the fusion zone of aluminum alloy.%采用激光进行3mm厚钛合金TA15和铝合金5A06的对接焊,激光束聚焦在钛合金上使钛合金熔化,通过热传导使铝合金熔化,得到了成形良好的接头,分析了光束偏移量对接头组织和性能的影响规律.偏移量为0.1 ~0.4 mm时,形成了熔焊接头.偏移量为0.5mm时,接头上部形成熔焊接头,并形成了Ti-Al金属间化合物.接头中部和下部形成了熔钎焊接头,并形成了一层连续的约1 μm厚的金属间化合物.接头抗拉强度随偏移量的增加先增大后减小,偏移量为0.5mm时,接头强度最大,平均抗拉强度可达到181 MPa,接头部分断裂于钛/铝界面的金属间化合物处,部分断裂于铝合金焊缝区.

  15. FINITE ELEMENT ANALYSIS OF TEMPERATURE FIELD IN LASER+GMAW HYBRID WELDING FOR T-JOINT OF ALUMINUM ALLOY%铝合金T型接头激光+GMAW复合热源焊温度场的有限元分析

    Institute of Scientific and Technical Information of China (English)

    胥国祥; 武传松; 秦国梁; 王旭友

    2012-01-01

    从宏观传热学出发,综合考虑焊缝横断面形状特点及接头形式对焊接热流的影响,建立了适用的T型接头激光+GMAW复合热源焊的组合式热源模型.利用双椭球体热源模型描述电弧热流和熔滴热焓,采用热流峰值指数递增-锥体热源模型表征激光热输入,并通过坐标系转换的方法旋转热源模型,以考虑焊枪倾斜对焊接热流分布的影响,推导出适用于T型接头复合焊的热源模型表达公式,从而简化了T型接头焊接数值模拟中的模型加载过程.将所建立的模型用于不同焊接条件下铝合金T型接头激光+GMAW单侧双面焊接焊缝形状和尺寸的模拟计算,计算结果与实验结果吻合较好,从而证明了模型的准确性和适用性;利用该模型计算了铝合金T型接头复合焊近缝区不同位置的热循环曲线,分析了铝合金T型接头复合焊热循环特征,为其组织和性能的预测奠定了基础.%T-welded structures of aluminum alloy are increasingly used in automotive, railway vehicles, aerospace and bridges. However, compared with the simple joint, the T-joint of aluminum alloy is more difficultly welded due to its complex temperature distribution and fluid flow mode in the weld pool. Whether using laser welding or the conventional arc welding process, aluminum alloy T-wleded joint is more prone to welding defects such as crack, pore, undercutting, joint softening, and so on. As a promising joining technology, laser+gas metal arc welding (laser+GMAW) hybrid welding not only combines the advantages of laser welding with those of GMAW, but also overcomes their shortcomings, thus having great potential to achieve high efficiency and high quality welding of aluminum alloy T-joint. So far, however, there is a lack of fundamental investigations involving mathematical modelling and understanding of the hybrid welding process of aluminum alloy T-joint. As key factors determining the weld quality, thermal field has

  16. Factor Analysis of Fatigue Damage of Aluminium Alloy Riveted Joint%铝合金铆接件疲劳损伤的影响因素分析

    Institute of Scientific and Technical Information of China (English)

    鲍敏; 陈福玉

    2014-01-01

    铆接在航空等结构中的应用非常广泛,而疲劳损伤是影响其使用寿命的主要因素。在铆接件疲劳试验基础上,以有限元软件ANSYS Workbench为平台,分析了铆接件模型的应力状态,研究了铆钉排列位置、接触面摩擦系数、过盈量对构件应力场分布的影响,预测了疲劳裂纹可能萌生的位置;其研究结果为铆接件的抗疲劳设计提供参考。%Riveting is extensively used in aviation structures. But fatigue damage induces a dramatic reduction of service life. Based on the fatigue test and the finite element software ANSYS Workbench, the stress state of the riveted model is calculated, the influ-ence factors of stress distribution of the components, such as array location, friction coefficient, interference fit are analyzed and the probable position of the initation of fatigue crack is predicted in this paper. The results provide the theoretical basis for the design a-gainst the fatigue damage of the riveted joint.

  17. Interfacial Phenomena in Al/Al, Al/Cu, and Cu/Cu Joints Soldered Using an Al-Zn Alloy with Ag or Cu Additions

    Science.gov (United States)

    Pstruś, Janusz; Gancarz, Tomasz

    2014-05-01

    The studies of soldered joints were carried out in systems: Al/solder/Al, Al/solder/Cu, Cu/solder/Cu, where the solder was (Al-Zn)EUT, (Al-Zn)EUT with 0.5, 1.0, and 1.5 at.% of Ag and (Al-Zn)EUT with 0.5, 1.0, and 1.5 at.% of Cu addition. Brazing was performed at 500 °C for 3 min. The EDS analysis indicated that the composition of the layers starting from the Cu pad was CuZn, Cu5Zn8, and CuZn4, respectively. Wetting tests were performed at 500 °C for 3, 8, 15, and 30 min, respectively. Thickness of the layers and their kinetics of growth were measured based on the SEM micrographs. The formation of interlayers was not observed from the side of Al pads. On the contrary, dissolution of the Al substrate and migration of Al-rich particles into the bulk of the solder were observed.

  18. Welding of Aluminum Alloys to Steels: An Overview

    Science.gov (United States)

    2013-08-01

    alloy /Ag interlayer/steel non-centered electron beam welded joints, Transaction of non- Ferrous Metals Society of China 21 (2011) 2592-2596. [53] K.-J...UNCLASSIFIED: Distribution Statement A. Approved for public release. 1 UNCLASSIFIED Welding of aluminum alloys to steels: an overview M. Mazar...different materials, iron-based alloys and aluminum-based alloys are among the most significant materials that are finding applications on the various

  19. Fatigue behavior of friction stir spot welded AZ31 Mg alloy sheet joints%AZ31镁合金板材搅拌摩擦点焊连接件的疲劳行为

    Institute of Scientific and Technical Information of China (English)

    罗天骄; 史宝良; 段启强; 付俊伟; 杨院生

    2013-01-01

      利用拉压疲劳实验研究 AZ31板材搅拌摩擦点焊连接件的疲劳行为。结果表明:AZ31镁合金板材搅拌摩擦点焊连接件的疲劳失效均发生在搅拌区,疲劳裂纹均起源于搅拌区外侧边缘,位于上下板之间。当循环加载等于1 kN 时,疲劳裂纹沿着热影响区和热机械区界面且垂直载荷的方向扩展;而当循环载荷等于3 kN时,疲劳裂纹则沿着搅拌区直径方向扩展,并最终发生剪切断裂。另外,断口横截面显微分析显示,在AZ31板间搅拌区外侧存在一个“舌状区”,“舌状区”的方向是沿搅拌区向外,疲劳裂纹均起源于“舌状区”。%The fatigue behavior of friction stir spot welded (FSSW) AZ31 magnesium alloy sheet joints was investigated by tension−compression of fatigue test. The results suggest that all the fatigue failures occur at the stir zone of the FSSW AZ31 sheet joints, and all cracks initiate at the stir zone outer edge between the upper and lower sheet. When the cycle force equals 1 kN, the crack propagates along the interface of heat-affected zone and thermo-mechanical zone, simultaneously across the direction of force;while the cycle force equals 3 kN, the crack propagates along the diameter of stir zone and shear failure occurs finally. Moreover, the transverse microsections indicate that there is a tongue-like region at the outer edge of stir zone between the two AZ31 sheets, and the direction of tongue-like region is toward outside of the stirred zone and all fatigue cracks initiate at the tongue-like region.

  20. Microstructure and Properties of 6061 Aluminium Alloy Welded Joint by Ultrasonic Welding%6061铝合金超声波焊接接头组织与性能研究

    Institute of Scientific and Technical Information of China (English)

    熊志林; 朱政强; 吴宗辉; 王小龙

    2011-01-01

    采用超声波焊接方法对0.3mm厚的6061铝合金进行焊接,焊后利用光学显微镜和扫描电镜对焊接接头组织和表面形貌进行分析,重点研究了试样表面处理、焊接时间及焊接压力对焊后铝合金剥离强度和硬度的影响.结果表明:在焊接时间120ms,焊接压力17.5 MPa下,表面加乙醇处理的试样剥离力最高达到136.478N,硬度53.9HV;同时,焊缝平整规则,界面结合良好.%6061 aluminum alloy with the thickness of 0.3 mm was welded by ultrasonic welding. The microstructure and surface morphology of the ultrasonic welded joint were analyzed. The variation of the peeling loads and hardness of welding specimens under the state of aluminum surface treatment,welding time and welding pressure were studied. The experimental results indicate that the peeling loads is up to 136.478 N and hardness is up to S3.9 HV under the welding time 120 ms,welding pressure 17.S Mpa and the surface of specimen in ethanol. Meanwhile, the weld is flat, the interface bonding is good.

  1. Initial Development in Joining of ODS Alloys Using Friction Stir Welding

    Energy Technology Data Exchange (ETDEWEB)

    Ren, Weiju [ORNL; Feng, Zhili [ORNL

    2007-08-01

    Solid-state welding of oxide-dispersion-strengthened (ODS) alloy MA956 sheets using friction stir welding (FSW) was investigated. Butt weld was successfully produced. The weld and base metals were characterized using optical microscopy, scanning electronic microscopy, transmission electronic microscopy, and energy dispersion x-ray spectrum. Microhardness mapping was also conducted over the weld region. Analyses indicate that the distribution of the strengthening oxides was preserved in the weld. Decrease in microhardness of the weld was observed but was insignificant. The preliminary results seem to confirm the envisioned feasibility of FSW application to ODS alloy joining. For application to Gen IV nuclear reactor heat exchanger, further investigation is suggested.

  2. Joint ventures

    DEFF Research Database (Denmark)

    Sørensen, Karsten Engsig

    Afhandlingen analysere de konkurrenceretlige og selskabsretlige regler som er bestemmende for hvordan et joint venture samarbejde er struktureret......Afhandlingen analysere de konkurrenceretlige og selskabsretlige regler som er bestemmende for hvordan et joint venture samarbejde er struktureret...

  3. Joint swelling

    Science.gov (United States)

    ... chap 275. Raftery AT, Lim E, Ostor AJK. Joint disorders. In: Raftery AT, Lim E, Ostor AJK, eds. ... A.M. Editorial team. Related MedlinePlus Health Topics Joint Disorders Browse the Encyclopedia A.D.A.M., Inc. ...

  4. Microstructure and Mechanical Properties of Friction Stir Welded Dissimilar Titanium Alloys: TIMET-54M and ATI-425

    Directory of Open Access Journals (Sweden)

    Kapil Gangwar

    2016-10-01

    Full Text Available Weight reduction in automobiles and in aerospace industries can profoundly register for the behemoth change in the consumption of the fossil fuels and, in turn, CO2 emission. With a promising hope in hindsight for weight reduction, we have successfully produced butt joints of friction stir welded (FSWed dissimilar, and rather novice, α-β titanium alloys—ATI-425 and TIMET-54M. The study presented in this article encompasses the microstructural and mechanical properties of the joints for two cases, (1 ATI-425 on the advancing side; and (2 TIMET-54M on the advancing side. The evolution of microstructure and concomitant mechanical properties are characterized by optical microscopy, microhardness, and tensile properties. A detailed description of the microstructural evolution and its correlation with the mechanical properties have been presented in this study. Our investigations suggest that mixing patterns are dependent on the location (advancing, or retreating of the alloying sheet. However, the microstructure in the weld nugget (WN is quite similar (grain boundary α, and basket weave morphology consisting of α + β lamellae in both cases with traces of untransformed β. The thermo-mechanically affected zone (TMAZ on the either side of the weld is primarily affected by the microstructure of the base material (BM. A noticeable increase in the hardness values in the WN is accompanied by significant deflection on the advancing and retreating sides. The tensile properties extracted from the global stress strain curves are comparable with minimal difference for both cases. In both cases, the fracture occurred on the retreating side of the weld.

  5. Incorporation of cigarette butts into nests reduces nest ectoparasite load in urban birds: new ingredients for an old recipe?

    Science.gov (United States)

    Suárez-Rodríguez, Monserrat; López-Rull, Isabel; Garcia, Constantino Macías

    2013-02-23

    Birds are known to respond to nest-dwelling parasites by altering behaviours. Some bird species, for example, bring fresh plants to the nest, which contain volatile compounds that repel parasites. There is evidence that some birds living in cities incorporate cigarette butts into their nests, but the effect (if any) of this behaviour remains unclear. Butts from smoked cigarettes retain substantial amounts of nicotine and other compounds that may also act as arthropod repellents. We provide the first evidence that smoked cigarette butts may function as a parasite repellent in urban bird nests. The amount of cellulose acetate from butts in nests of two widely distributed urban birds was negatively associated with the number of nest-dwelling parasites. Moreover, when parasites were attracted to heat traps containing smoked or non-smoked cigarette butts, fewer parasites reached the former, presumably due to the presence of nicotine. Because urbanization changes the abundance and type of resources upon which birds depend, including nesting materials and plants involved in self-medication, our results are consistent with the view that urbanization imposes new challenges on birds that are dealt with using adaptations evolved elsewhere.

  6. Joint ventures

    NARCIS (Netherlands)

    M.N. Hoogendoorn (Martin)

    2009-01-01

    textabstractEen veel voorkomende wijze van samenwerking tussen ondernemingen is het uitvoeren van activiteiten in de vorm van een joint venture. Een joint venture is bijna altijd een afzonderlijke juridische entiteit. De partners in de joint venture voeren gezamenlijk de zeggenschap uit. In internat

  7. Joint ventures

    NARCIS (Netherlands)

    M.N. Hoogendoorn (Martin)

    2009-01-01

    textabstractEen veel voorkomende wijze van samenwerking tussen ondernemingen is het uitvoeren van activiteiten in de vorm van een joint venture. Een joint venture is bijna altijd een afzonderlijke juridische entiteit. De partners in de joint venture voeren gezamenlijk de zeggenschap uit. In internat

  8. 钛合金人工关节柄烧结复合生物活性玻璃陶瓷涂层的研究%STUDY OF COMPOSITE BIOACTIVE GLASS-CERAMIC COATING ON STEM OF ARTIFICIAL HIP JOINT MADE OF TITANIUM ALLOY BY SINTERING METHOD

    Institute of Scientific and Technical Information of China (English)

    陈晓明; 李志刚; 闫玉华; 李世普; 贺建华; 王燕

    2001-01-01

    By a two-step sintering method, a composite glass-ceramic coating was made on the surface of titanium alloy which resisted penetration of tissue fluid and showed high bonding strength and good biocompatibility. The coating might be used to improve the bonding character of the stem of artificial hip joint made of titanium alloy with bone tissue.%采用两步涂烧法在钛合金表面制备出防组织液渗透,结合强度高,生物相容性好的复合生物活性陶瓷涂层,适合于改善人工髋关节柄部的骨结合特性。

  9. Quasi-Rayleigh waves in butt-welded thick steel plate

    Science.gov (United States)

    Kamas, Tuncay; Giurgiutiu, Victor; Lin, Bin

    2015-03-01

    This paper discusses theoretical and experimental analyses of weld guided surface acoustic waves (SAW) through the guided wave propagation (GWP) analyses. The GWP analyses have been carried out by utilizing piezoelectric wafer active sensors (PWAS) for in situ structural inspection of a thick steel plate with butt weld as the weld bead is ground flush. Ultrasonic techniques are commonly used for validation of welded structures in many in-situ monitoring applications, e.g. in off-shore structures, in nuclear and pressure vessel industries and in a range of naval applications. PWAS is recently employed in such ultrasonic applications as a resonator as well as a transducer. Quasi-Rayleigh waves a.k.a. SAW can be generated in relatively thick isotropic elastic plate having the same phase velocity as Rayleigh waves whereas Rayleigh waves are a high frequency approximation of the first symmetric (S0) and anti-symmetric (A0) Lamb wave modes. As the frequency becomes very high the S0 and the A0 wave speeds coalesce, and both have the same value. This value is exactly the Rayleigh wave speed and becomes constant along the frequency i.e. Rayleigh waves are non-dispersive guided surface acoustic waves. The study is followed with weld-GWP tests through the pitch-catch method along the butt weld line. The tuning curves of quasi-Rayleigh wave are determined to show the tuning and trapping effect of the weld bead that has higher thickness than the adjacent plates on producing a dominant quasi-Rayleigh wave mode. The significant usage of the weld tuned and guided quasi-Rayleigh wave mode is essentially discussed for the applications in the in-situ inspection of relatively thick structures with butt weld such as naval offshore structures. The paper ends with summary, conclusions and suggestions for future work.

  10. Quasi-Rayleigh waves in butt-welded thick steel plate

    Energy Technology Data Exchange (ETDEWEB)

    Kamas, Tuncay, E-mail: kamas@email.sc.edu, E-mail: victorg@sc.edu, E-mail: linbin@cec.sc.edu; Giurgiutiu, Victor, E-mail: kamas@email.sc.edu, E-mail: victorg@sc.edu, E-mail: linbin@cec.sc.edu; Lin, Bin, E-mail: kamas@email.sc.edu, E-mail: victorg@sc.edu, E-mail: linbin@cec.sc.edu [Mechanical Engineering University of South Carolina, 300 Main Str., Columbia, SC 29208 (United States)

    2015-03-31

    This paper discusses theoretical and experimental analyses of weld guided surface acoustic waves (SAW) through the guided wave propagation (GWP) analyses. The GWP analyses have been carried out by utilizing piezoelectric wafer active sensors (PWAS) for in situ structural inspection of a thick steel plate with butt weld as the weld bead is ground flush. Ultrasonic techniques are commonly used for validation of welded structures in many in-situ monitoring applications, e.g. in off-shore structures, in nuclear and pressure vessel industries and in a range of naval applications. PWAS is recently employed in such ultrasonic applications as a resonator as well as a transducer. Quasi-Rayleigh waves a.k.a. SAW can be generated in relatively thick isotropic elastic plate having the same phase velocity as Rayleigh waves whereas Rayleigh waves are a high frequency approximation of the first symmetric (S0) and anti-symmetric (A0) Lamb wave modes. As the frequency becomes very high the S0 and the A0 wave speeds coalesce, and both have the same value. This value is exactly the Rayleigh wave speed and becomes constant along the frequency i.e. Rayleigh waves are non-dispersive guided surface acoustic waves. The study is followed with weld-GWP tests through the pitch-catch method along the butt weld line. The tuning curves of quasi-Rayleigh wave are determined to show the tuning and trapping effect of the weld bead that has higher thickness than the adjacent plates on producing a dominant quasi-Rayleigh wave mode. The significant usage of the weld tuned and guided quasi-Rayleigh wave mode is essentially discussed for the applications in the in-situ inspection of relatively thick structures with butt weld such as naval offshore structures. The paper ends with summary, conclusions and suggestions for future work.

  11. Ischemic stroke secondary to aortic dissection following rifle butt recoil chest injury: a case report.

    Science.gov (United States)

    Rao, Mamatha; Panduranga, Prashanth; Al-Mukhaini, Mohammed; Al-Jufaili, Mahmood; Valiath, John

    2011-11-01

    Ischemic stroke secondary to aortic dissection is not uncommon. We present a patient with left hemiplegia secondary to Stanford type A aortic dissection extending to the supra-aortic vessels, which was precipitated by rifle butt recoil chest injury. The diagnosis of aortic dissection was delayed due to various factors. Finally, the patient underwent successful Bentall procedure with complete resolution of symptoms. This case emphasizes the need for caution in the use of firearms for recreation and to take precautions in preventing such incidents. In addition, this case illustrates the need for prompt cardiovascular physical examination in patients presenting with stroke.

  12. NUMERICAL SIMULATION OF TEMPERATURE FIELD ON FLASH BUTT WELDING FOR HIGH MANGANESE STEELS

    Institute of Scientific and Technical Information of China (English)

    B.D. Yu; W.D. Song; F.C. Zhang

    2005-01-01

    An axial symmetry finite element model coupled with electricity-thermal effect was developed to study the temperature field distribution in process of the flash butt welding (FBW) of frog highmanganese steel. The influence of temperature dependent material properties and the contact resistance were taken into account in FEMsimulation. Meanwhile, the lost materials due to splutter was resolved by using birth and death element. The result of analyzing data shows that the model in the FBW flashing is reasonable and feasible, and can exactly simulate the temperature field distribution. The modeling provides reference for analysis of welding technologies on the temperature field of high-manganese steel in FBW.

  13. TIG-dressing of High Strength Butt Welded Connection. Part 2: Physical Testing and Modelling

    OpenAIRE

    Van Es, S.H.J.; Kolstein, M.H.; Pijpers, R.J.M.; Bijlaard, F.S.K.

    2014-01-01

    Weld improvement techniques are aimed at reducing the notch effects of welds and generally focus on two aspects: a change of geometry of the weld toe and a change of the weld residual stresses. In this paper, fatigue tests are discussed, performed on butt welded specimens in steel grades ranging from S460 to S1100 in the TIG-dressed condition. The test results are compared with modelled fatigue strength according to the notch stress theory and similar specimens in the as-welded condition. The...

  14. Wetting behavior of alternative solder alloys

    Energy Technology Data Exchange (ETDEWEB)

    Hosking, F.M.; Vianco, P.T.; Hernandez, C.L.; Rejent, J.A.

    1993-07-01

    Recent economic and environmental issues have stimulated interest in solder alloys other than the traditional Sn-Pb eutectic or near eutectic composition. Preliminary evaluations suggest that several of these alloys approach the baseline properties (wetting, mechanical, thermal, and electrical) of the Sn-Pb solders. Final alloy acceptance will require major revisions to existing industrial and military soldering specifications. Bulk alloy and solder joint properties are consequently being investigated to validate their producibility and reliability. The work reported in this paper examines the wetting behavior of several of the more promising commercial alloys on copper substrates. Solder wettability was determined by the meniscometer and wetting balance techniques. The wetting results suggest that several of the alternative solders would satisfy pretinning and surface mount soldering applications. Their use on plated through hole technology might be more difficult since the alloys generally did not spread or flow as well as the 60Sn-40Pb solder.

  15. Tensile and Impact Properties of Shielded Metal Arc Welded AISI 409M Ferritic Stainless Steel Joints

    Institute of Scientific and Technical Information of China (English)

    K.Shanmugam; A.K.Lakshminarayanan; V.Balasubramanian

    2009-01-01

    The present study is concerned with the effect of filler metals such as austenitic stainless steel, ferritic stainless steel and duplex stainless steel on tensile and impact properties of the ferritic stainless steel conforming to AISI 409M grade. Rolled plates of 4 mm thickness were used as the base material for preparing single pass butt welded joints. Tensile and impact properties, microhardness, microstructure and fracture surface morphology of the joints fabricated by austenitic stainless steel, ferritic stainless steel and duplex stainless steel filler metals were evaluated and the results were reported. From this investigation, it is found that the joints fabricated by duplex stainless steel filler metal showed higher tensile strength and hardness compared to the joints fabricated by austenitic and ferritic stainless steel filler metals. Joints fabricated by austenitic stainless steel filler metal exhibited higher ductility and impact toughness compared with the joints fabricated by ferritic stainless steel and duplex stainless steel filler metals.

  16. 搅拌摩擦焊工艺参数对铸态A356铝合金抗拉强度的影响%Effect of process parameters on tensile strength of friction stir welded cast A356 aluminium alloy joints

    Institute of Scientific and Technical Information of China (English)

    M.JAYARAMAN; V.BALASUBRAMANIAN

    2013-01-01

    A356是一种高强度铝硅铸造态合金,广泛用于食品、化工、船舶、电器和汽车行业.熔焊这种铸造合金时存在许多问题,如孔隙、微裂隙、热裂等.然而,用搅拌摩擦焊(FSW)来焊接这种铸造态合金可以避免上述缺陷发生.研究了搅拌摩擦焊工艺参数对铸造态A356铝合金抗拉强度的影响;对旋转速度、焊接速度和轴向力等工艺参数进行优化;从宏观和微观组织分析角度对焊接区的质量进行分析;对焊接接头的抗拉强度进行了测定,并对抗拉强度与焊缝区硬度和显微组织的相关性进行了研究.在旋转速度1000 r/min、焊接速度75 mm/min和轴向力5kN的条件下得到的焊接接头具有最高的抗拉强度.%A356 is a high strength aluminium-silicon cast alloy used in food,chemical,marine,electrical and automotive industries.Fusion welding of this cast alloy will lead to many problems such as porosity,micro-fissuring,and hot cracking.However,friction stir welding (FSW) can be used to weld this cast alloy without above mentioned defects.An attempt was made to study the effect of FSW process parameters on the tensile strength of cast A356 aluminium alloy.Joints were made using different combinations of tool rotation speed,welding speed and axial force.The quality of weld zone was analyzed by macrostructure and microstructure analyses.Tensile strengths of the joints were evaluated and correlated with the weld zone hardness and microstructure.The joint fabricated using a rotational speed of 1000 r/min,a welding speed of 75 mm/min and an axial force of 5 kN showed a higher tensile strength compared to the other joints.

  17. Tensile and fatigue qualification testing of ITER-CS conduit alloy JK2LB

    Science.gov (United States)

    Walsh, R. P.; McRae, D. M.; Han, K.; Martovetsky, N. N.

    2015-12-01

    The ITER Central Solenoid (CS) coils utilize cable-in-conduit conductor (CICC) and the conduit alloy is JK2LB. The production grade conduit alloy (and it's welds) must meet strict requirements for strength, toughness, fatigue crack resistance, and fabricability. The conduit alloy must retain good mechanical properties after additional fabrication steps such as welding, coil winding strain and exposure to the Nb3Sn superconductor's reaction heat treatment. Here we present data from cryogenic tensile, fracture toughness, fatigue crack growth rate, and axial fatigue tests of JK2LB alloy and conduit butt welds, before and after the exposure to the reaction heat treatment. The tests of specimens removed directly from the conduit provide confirmation of the materials properties and the effect of the cold work and aging. The 4 K fatigue performance is extremely important to the reliability of the CS and is covered both by axial cyclic fatigue tests and the fatigue crack growth rate measurements.

  18. Influences of post weld heat treatment on fatigue crack growth behavior of TIG welding of 6013 T4 aluminum alloy joint (Part 1. Fatigue crack growth across the weld metal)

    Energy Technology Data Exchange (ETDEWEB)

    Haryadi, Gunawan Dwi; Kim, Seon Jin [Pukyong National University, Busan (Korea, Republic of)

    2011-09-15

    The present study evaluates the influences of PWHT on FCG behavior and tensile properties of TIG butt welded Al 6013-T4 sheets. Crack propagation tests were carried out on compact tension (CT) specimens. The T82 heat treatment was varied in three artificial aging times (soaking) of 6, 18 and 24 hours. The results of T82 heat treatment with artificial aging variations were tested for their fatigue crack growth rates at the main metal zone, the heat-affected zone (HAZ), and the welded metal zone. It has been observed that the various agings in heat treatment T82 are sensitive to the mechanical properties (fatigue crack growth rate test, tensile test). The results show that PWHT-T82 for 18 hours aging is the highest fatigue resistance, while the aging 18 hours provided the highest tensile test result.

  19. Numerical analysis of welded joint treated by explosion shock waves

    Institute of Scientific and Technical Information of China (English)

    GUAN Jianjun; CHEN Huaining

    2007-01-01

    This paper focuses on the simulation of welding residual stresses and the action of explosion shock waves on welding residual stresses. Firstly, the distributions of welding temperature field and residual stress on a butt joint were numerically simulated with the sequentially coupled method. Secondly, the effect of explosion shock waves, produced by plastic strip-like explosive, on welding residual stress distri-bution was predicted with coupled Lagrange-ALE algorithm.It was implicated that explosion treatment could effectively reduce welding residual stresses. The simulation work lays a foundation for the further research on the rule of explosion treatment's effect on welding residual stresses and the factors that may influence it.

  20. Improved Gas Metal Arc Welding Multi-Physics Process Model and Its Application to MIL A46100 Armor-Grade Steel Butt-welds

    Science.gov (United States)

    2014-01-01

    within the weld. Design/methodology/approach The improved GMAW process model is next applied to the case of butt-welding of MIL A46100 (a...improved GMAW process model pertaining to the spatial distribution of the material microstructure and properties within the MIL A46100 butt-weld are

  1. Flexible solution of the fixturing problem in sheet metal laser butt welding

    Science.gov (United States)

    Olsen, Flemming O.

    1994-09-01

    In 20 years laser welding of sheet metal has been demonstrated as a possible high-tech metal joining process. However, the major obstacle to the introduction of laser welding in for example car body manufacturing has been and is the fixturing problem. In case of laser butt welding of 0.5 - 1 mm thick steel sheets, the maximum acceptable gab between the sheets to be welded is in the range of 40 - 50 micrometer. Out of this demand two major problems arise: (1) the high precision required in weld preparation in terms of precise shape of the two sheets to be welded. (2) the problem of maintaining a narrow gab under welding, where thermal distortions, even though they are relatively small in this process, still will open the gap as the welding beam proceeds along the seam. In this paper a unique technique to overcome these problems will be described. The results of the experimental work described in this paper demonstrates the technique in 2D welding, where high quality butt welds has been demonstrated with virtually no clamping forces applied by utilizing a special seam preparation technique. Possibilities in car body manufacturing and other 3D sheet metal assembly by means of the flexible laser welding technique will be discussed.

  2. A Precise Visual Method for Narrow Butt Detection in Specular Reflection Workpiece Welding

    Directory of Open Access Journals (Sweden)

    Jinle Zeng

    2016-09-01

    Full Text Available During the complex path workpiece welding, it is important to keep the welding torch aligned with the groove center using a visual seam detection method, so that the deviation between the torch and the groove can be corrected automatically. However, when detecting the narrow butt of a specular reflection workpiece, the existing methods may fail because of the extremely small groove width and the poor imaging quality. This paper proposes a novel detection method to solve these issues. We design a uniform surface light source to get high signal-to-noise ratio images against the specular reflection effect, and a double-line laser light source is used to obtain the workpiece surface equation relative to the torch. Two light sources are switched on alternately and the camera is synchronized to capture images when each light is on; then the position and pose between the torch and the groove can be obtained nearly at the same time. Experimental results show that our method can detect the groove effectively and efficiently during the welding process. The image resolution is 12.5 μm and the processing time is less than 10 ms per frame. This indicates our method can be applied to real-time narrow butt detection during high-speed welding process.

  3. TC4钛合金激光焊接接头力学行为的原位研究%In-situ investigation on mechanical behavior of laser-welded joint for TC4 titanium alloy

    Institute of Scientific and Technical Information of China (English)

    赵锡龙; 宋旭; 张建勋

    2012-01-01

    采用扫描电镜(SEM)原位拉伸法观察TC4钛合金激光焊接接头各微区孔洞形核与成长、损伤与断裂行为,研究接头微观组织对其损伤和断裂行为的影响.结果表明:焊缝区裂纹形核于晶内孪晶、滑移线与晶界交汇处,主裂纹形成直至最终断裂;热影响区多裂纹起裂,单一裂纹扩展至最终断裂;母材区孔洞优先形核于相界面及晶界区域,缺口前端孔洞群相互贯穿直至最终断裂.当应变超过0.023时,母材区及热影响区靠近母材一侧从协调变形向以界面微孔洞的行核与聚合为主转化;焊缝区粗大晶粒内部网篮状马氏体存在且晶界面积较小,导致变形机制未发生改变,促使其力学性能低于焊缝的.%In order to investigate the effects of microstructures on damage evolution and fracture behavior in laser welded joint for Ti-6A1-4V alloy, the microvoids nucleation, growth, coalescence and crack were observed by in-situ tensile test. The results show that the crack in the weld metal grows rapidly when it nucleates at the twin boundary of the inner grain , and the intersection of slip line and grain boundary. The multi-cracks in the heat-affected zone (HAZ) occur in front of the notch, one crack propagation leads to the final fracture. When the strain exceeds 0.023, the deformation mechanism in the base metal and HAZ near the base metal changes from compatible deformation to bluntness and expansion alternately when the microvoid is nucleated firstly along the grain boundary. The deformation mechanism in the welded metal does not change due to its coarse martensite and small grain boundary. Therefore, the tensile stress in the welded metal is higher than that in the other areas.

  4. Contact reactive brazing of Al alloy/Cu/stainless steel joints and dissolution behaviors of interlayer%铝合金/Cu/不锈钢接触反应钎焊及中间层溶解行为

    Institute of Scientific and Technical Information of China (English)

    吴铭方; 司乃潮; 陈健

    2011-01-01

    以Cu作为接触反应材料连接6063铝合金与1Cr18Ni9Ti不锈钢,探讨焊接工艺参数对接头组织的影响规律,分析中间反应层Cu的溶解特性.结果表明:在1Cr18Ni9Ti不锈钢一侧界面反应层由Fe2Al5、FeAl3金属间化合物和Cu-Al金属间化合物构成,与之相邻区域主要含Cu-Al金属间化合物,焊缝组织由Al-Cu共晶及大块状的Al固溶体组成;随着保温时间的延长,焊缝组织最为显著的变化是在1Cr18Ni9Ti不锈钢一侧界面的金属间化合物层厚度增加,共晶组织宽度逐渐减小;中间反应层Cu的溶解速度非常迅速,是以秒为计量单位的快速过程,厚度为10 μm的Cu溶解时间仅为0.47 s.%Contact reactive brazing of 6063 Al alloy and 1Cr18Ni9Ti stainless steel was researched by using Cu as interlayer. Effect of brazing time on microstructure of the joints, as well as the dissolution behaviors of Cu interlayer was analyzed. The results show that the product of reaction zone near 1Cr18Ni9Ti is composed of Fe2Al5, FeAl3 intermetallic compound (IMC), and Cu-Al IMC; the near by area is composed of Al-Cu eutectic structure with Al (Cu) solid solution. With increasing the brazing time, the thickness of EMC layer at the interface increases, while the width of Al-Cu eutectic structure with Al(Cu) solution decreases. Calculation shows the dissolution rate of Cu interlayer is very fast. The complete dissolution time is about 0.47 s for Cu interlayer with 10 μm in thickness used in this study.

  5. 个体化钛合金掌指关节假体设计及快速成型制造的研究%The design and fabrication study of custom-made metacarpophalangeal joint prosthesis made of titanium alloy

    Institute of Scientific and Technical Information of China (English)

    王鹏; 宣昭鹏; 路来金; 张志新; 刘灿

    2008-01-01

    目的 探讨运用计算机辅助设计及快速成型技术制造出个体化钛合金人工掌指关节假体的方法,为掌指关节的假体置换提供一种新的假体.方法 应用3DMSR软件对掌指关节二维CT轮廓数据进行三维重建,然后在图像处理软件Surface9.0上进行个体化人工假体及其髓内假体柄的计算机辅助设计.输出的数据模型在FS-320QZ激光快速成型机上制造出快速成型树脂模型,经硅胶翻模、制作蜡模、成壳、浇铸,抛光后获得钛合金个体化人工掌指关节假体.结果 经过对螺旋CT扫描的掌指关节的二维图像进行三位重建和CAD得到的个体化掌指关节假体模型,假体模型关节面表面光滑,设计的假体柄体现了原始髓腔的基本形态及大小,转换成快速成型机通用的STL格式数据,输入快速成型机便获得树脂模型,经过一系列铸造过程完成个体化钛合金假体的制造.结论 利用CT数据获得掌指关节三维轮廓信息,利用快速成型技术、熔模制造,可获得满意的个体化钛合金人工掌指关节假体.%Objective To explore the method of design and fabrication of custom-made joint prosthesis using computer assisted design (CAD) and rapid prototyping (RP) technique and provide a new prosthesis for metacarpophalangeal (MP) joint replacement.Methods3D contour image was reconstructed from 2D CT scans of the MP joint using 3DMSR software.Custom-made joint prosthesis and intramedullary stem were designed with Surface 9.0 image processing software.After being convened into STL data format,the computer-assisted design was imported into the FS-320QZ rapid prototyping machine,and the resin prototype was made.The RP model was used as a positive mould to build a silicon negative mould,and the negative mould was sent to the factory to manufacture Ti-6A1-4V alloy MP joint prosthesis through ordinary mould-melted founding process.Results Individualized prototype of MP joint prosthesis was

  6. [The ultrasound-assisted method for the extraction of cellular elements from saliva traces left on cigarette butts].

    Science.gov (United States)

    Starovoĭtova, R A; Druchinina, I N

    2010-01-01

    Specimens for cytological studies prepared from the traces of saliva left on cigarette butts using an ultrasound bath contained 5-7 times more epithelial cells than samples obtained by the traditional method. The new technique requires much less material for the analysis. It was validated during forensic medical examination of saliva traces left on cigarette.

  7. 77 FR 10773 - Stainless Steel Butt-Weld Pipe Fittings From Italy, Malaysia, and the Philippines; Scheduling of...

    Science.gov (United States)

    2012-02-23

    ... to its notice of institution (76 FR 67473, November 1, 2011) of the subject five-year reviews was.... See 76 FR 61937 (Oct. 6, 2011) and the newly revised Commission's Handbook on E-Filing, available on... COMMISSION Stainless Steel Butt-Weld Pipe Fittings From Italy, Malaysia, and the Philippines; Scheduling...

  8. 77 FR 18266 - Stainless Steel Butt-Weld Pipe Fittings From Italy, Malaysia, and the Philippines; Revised...

    Science.gov (United States)

    2012-03-27

    ... the conduct of the expedited subject five- year reviews (77 FR 10773, February 23, 2012). The... From the Federal Register Online via the Government Publishing Office INTERNATIONAL TRADE COMMISSION Stainless Steel Butt-Weld Pipe Fittings From Italy, Malaysia, and the Philippines;...

  9. Talent Developed: Conversations with Masters of the Arts and Sciences. Calvin Butts: Spiritual Leader and Community Activist.

    Science.gov (United States)

    Subotnik, Rena F.

    1996-01-01

    This interview with Calvin Butts III, a gifted pastor of a Baptist church in Harlem that houses the largest Protestant congregation in the United States, investigates his experiences and his views on developing academically gifted African American students, drawing talented people into the ministry, and identifying young talent. (CR)

  10. 78 FR 77165 - Notice of Availability of a Draft Environmental Impact Statement for the Monument Butte Area Oil...

    Science.gov (United States)

    2013-12-20

    ..., Federal Register a Notice of Intent to prepare an EIS (75 FR 52362). The Monument Butte Project Area (MBPA...-administered land south of Myton in Duchesne and Uintah Counties, Utah. Of the 119,743 acres within the MBPA... transportation, transmission, processing, and treatment facilities within the MBPA. The productive life of each...

  11. 76 FR 19788 - Carbon Steel Butt-Weld Pipe Fittings From Brazil, China, Japan, Taiwan, and Thailand

    Science.gov (United States)

    2011-04-08

    ... determined on January 4, 2011 that it would conduct expedited reviews (76 FR 5205). The Commission... COMMISSION Carbon Steel Butt-Weld Pipe Fittings From Brazil, China, Japan, Taiwan, and Thailand... fittings from Brazil, China, Japan, Taiwan, and Thailand would be likely to lead to continuation...

  12. 75 FR 60814 - Carbon Steel Butt-Weld Pipe Fittings From Brazil, China, Japan, Taiwan, and Thailand

    Science.gov (United States)

    2010-10-01

    ..., Deputy Agency Ethics Official, at 202-205-3088. Limited disclosure of business proprietary information... including antidumping duties). If you are a trade/business association, provide the information, on an... antidumping duty orders on carbon steel butt-weld pipe fittings from Brazil, China, Japan, Taiwan, and...

  13. TIG-dressing of High Strength Steel Butt Welded Connections. Part 1: Weld Toe Geometry and Local Hardness

    NARCIS (Netherlands)

    Van Es, S.H.J.; Kolstein, M.H.; Pijpers, R.J.M.; Bijlaard, F.S.K.

    2014-01-01

    This paper presents the results of extensive measurements on weld toe geometry of as-welded and TIG-dressed butt welded connections in high strength steels S460, S690 and very high strength steels S890 and S1100. Descriptions of the measurement techniques and data analysis are presented. Four weld t

  14. TIG-dressing of high strength steel butt welded connections - Part 1: weld toe geometry and local hardness

    NARCIS (Netherlands)

    Es, S.H.J. van; Kolstein, M.H.; Pijpers, R.J.M.; Bijlaard, F.S.K.

    2013-01-01

    This paper presents the results of extensive measurements on weld toe geometry of as-welded and TIG-dressed butt welded connections in high strength steels S460, S690 and very high strength steels S890 and S1100. Descriptions of the measurement techniques and data analysis are presented. Four weld t

  15. A practical proposal for solving the world's cigarette butt problem: Recycling in fired clay bricks.

    Science.gov (United States)

    Mohajerani, Abbas; Kadir, Aeslina Abdul; Larobina, Luke

    2016-06-01

    The disposal and littering of cigarette butts (CBs) is a serious environmental problem. Trillions of cigarettes are produced every year worldwide, resulting in millions of tonnes of toxic waste being dumped into the environment in the form of cigarette butts. As CBs have poor biodegradability, it can take many years for them to break down. This paper reviews and presents some of the results of a study on the recycling of CBs into fired clay bricks. Bricks with 2.5%, 5%, 7.5%, and 10% CB content by weight were manufactured and tested, and then compared against control clay bricks with 0% CB content. The results showed that the dry density decreased by up to 30% and the compressive strength decreased by 88% in bricks with 10% CBs. The calculated compressive strength of bricks with 1% CBs was determined to be 19.53Mpa. To investigate the effect of mixing time, bricks with 7.5% CB content were manufactured with different mixing times of 5, 10, and 15min. To test the effect of heating time on the properties of CB bricks, the heating rate used during manufacturing was changed to 0.7, 2, 5, and 10°Cmin(-1). Bricks with 0% and 5% CB content were fired with these heating rates. Leachate tests were carried out for bricks with 0%, 2.5%, 5%, and 10% CB content. The emissions released during firing were tested for bricks with 0% and 5% CB content using heating rates of 0.7, 2, 5, and 10°Cmin(-1). The gases tested were carbon monoxide (CO), carbon dioxide (CO2), chlorine (Cl2), nitrogen oxide (NO), and hydrogen cyanide (HCN). Finally, estimations were made for the energy that could be saved by firing bricks incorporating CBs. Calculations showed that up to 58% of the firing energy could potentially be saved. Bricks were shown to be a viable solution for the disposal of CBs. They can reduce contamination caused by cigarette butts and provide a masonry construction material that can be either loadbearing or non-loadbearing, depending on the quantity of CBs incorporated. This

  16. Influence of pin geometry on mechanical and structural properties of butt friction stir welded 2024-T351 aluminum alloy

    Directory of Open Access Journals (Sweden)

    Radisavljević Igor Z.

    2015-01-01

    Full Text Available The aim of this work was to investigate the combined effect of small difference in pin geometry, together with rotation and welding speed on the weldability, mechanical and structural properties of FSW 2024-T351 Al plates. The only difference in tool pin design was the shape of thread: regular and rounded. Specimens were welded using rotation rate of 750 rev/min and welding speeds of 73 and 93 mm/min. In all four cases, specimens were defect free, with good or acceptable weld surface. Modification in pin design showed strong influence on macro structure and hardness distribution. Weak places are identified as low hardness zone, close to the nugget zone and are in good agreement with fracture location in tensile testing. Weld efficiency, as a measure of weld quality, are better in case of 310 tool, while UTS values can differ up to 13% for the equal welding parameters. Therefore, it can be assumed that small modification in tool design, particularly in pin geometry, can have great influence on weld formation and mechanical properties.

  17. Temporomandibular Joint, Closed

    Science.gov (United States)

    ... Gallery > Oral Health > The Temporomandibular Joint, Closed The Temporomandibular Joint, Closed Main Content Title: The Temporomandibular Joint, Closed Description: The temporomandibular joint connects the lower ...

  18. Adhesive Bonding of Aluminium Alloy A5754 by Epoxy Resins

    Directory of Open Access Journals (Sweden)

    Ivan Michalec

    2013-01-01

    Full Text Available Joining thin sheets of aluminium and its alloys is a promising area in the field of joining materials. Nowadays, joining methods that do not melt the material itself are increasingly being utilised. This paper deals with adhesive bonding of aluminium alloy A5754 by two-component epoxy resins. Theresults show that joints bonded by Hysol 9466 have appropriate mechanical properties, but that joints bonded by Hysol 9492 have better thermal stability.

  19. Aluminum alloy

    Science.gov (United States)

    Blackburn, Linda B. (Inventor); Starke, Edgar A., Jr. (Inventor)

    1989-01-01

    This invention relates to aluminum alloys, particularly to aluminum-copper-lithium alloys containing at least about 0.1 percent by weight of indium as an essential component, which are suitable for applications in aircraft and aerospace vehicles. At least about 0.1 percent by weight of indium is added as an essential component to an alloy which precipitates a T1 phase (Al2CuLi). This addition enhances the nucleation of the precipitate T1 phase, producing a microstructure which provides excellent strength as indicated by Rockwell hardness values and confirmed by standard tensile tests.

  20. Episodic Holocene eruption of the Salton Buttes rhyolites, California, from paleomagnetic, U-Th, and Ar/Ar dating

    Science.gov (United States)

    Wright, Heather M.; Vazquez, Jorge A.; Champion, Duane E.; Calvert, Andrew T.; Mangan, Margaret T.; Stelten, Mark; Cooper, Kari M.; Herzig, Charles; Schriener, Alexander

    2015-04-01

    In the Salton Trough, CA, five rhyolite domes form the Salton Buttes: Mullet Island, Obsidian Butte, Rock Hill, North and South Red Hill, from oldest to youngest. Results presented here include 40Ar/39Ar anorthoclase ages, 238U-230Th zircon crystallization ages, and comparison of remanent paleomagnetic directions with the secular variation curve, which indicate that all domes are Holocene. 238U-230Th zircon crystallization ages are more precise than but within uncertainty of 40Ar/39Ar anorthoclase ages, suggesting that zircon crystallization proceeded until shortly before eruption in all cases except one. Remanent paleomagnetic directions require three eruption periods: (1) Mullet Island, (2) Obsidian Butte, and (3) Rock Hill, North Red Hill, and South Red Hill. Borehole cuttings logs document up to two shallow tephra layers. North and South Red Hills likely erupted within 100 years of each other, with a combined 238U-230Th zircon isochron age of: 2.83 ± 0.60 ka (2 sigma); paleomagnetic evidence suggests this age predates eruption by hundreds of years (1800 cal BP). Rock Hill erupted closely in time to these eruptions. The Obsidian Butte 238U-230Th isochron age (2.86 ± 0.96 ka) is nearly identical to the combined Red Hill age, but its Virtual Geomagnetic Pole position suggests a slightly older age. The age of aphyric Mullet Island dome is the least well constrained: zircon crystals are resorbed and the paleomagnetic direction is most distinct; possible Mullet Island ages include ca. 2300, 5900, 6900, and 7700 cal BP. Our results constrain the duration of Salton Buttes volcanism to between ca. 5900 and 500 years.