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Sample records for alloy aa6056 butt

  1. Investigation on laser brazing AA6056 Al alloy to XC18 low-carbon steel

    Institute of Scientific and Technical Information of China (English)

    Jianjun Ding; Feiqun Li; Feng Qu; Patrice Peyre; Remy Fabbro

    2005-01-01

    @@ Based on the studies of influence of YAG laser heating conditions for Al alloy melt and steel on wettability,the mechanics of the laser overlap braze welding of 6056 Al and XC18 steel sheet has been investigated.Under the temperature range which is above the melting point of the Al alloy and below the melting point of the steel, two dissimilar metals can be joined by means of laser braze welding. There is no crack observed in the joining area, i.e. Al-Fe intermetallic phase (Fe3Al/FeAl/FeAl3/Fe2Al5) layer formed by solution and diffusion between liquid-solid interface. The temperature range can be defined as the process temperatures of laser braze welding of Al-Fe materials. Selecting a higher laser heating temperature can improve the wettability of Al melt to steel surface, but the intermetallic phase layer is also thicker. When the laser heating temperature is so high that the joining surface of steel is melted, there is a crack trend in the joining area.

  2. Experimental investigation and finite element simulation of laser beam welding induced residual stresses and distortions in thin sheets of AA 6056-T4

    Energy Technology Data Exchange (ETDEWEB)

    Zain-ul-abdein, Muhammad [Universite de Lyon, CNRS, INSA-Lyon, LaMCoS UMR5259, F69621 (France); Nelias, Daniel, E-mail: daniel.nelias@insa-lyon.fr [Universite de Lyon, CNRS, INSA-Lyon, LaMCoS UMR5259, F69621 (France); Jullien, Jean-Francois [Universite de Lyon, CNRS, INSA-Lyon, LaMCoS UMR5259, F69621 (France); Deloison, Dominique [EADS, 12 Rue Pasteur, BP 76, 92152 Suresnes Cedex (France)

    2010-05-15

    Laser beam welding has recently found its application in the fabrication of aircraft structures where fuselage panels, made of thin sheets of AA 6056-T4 (an aluminium alloy), are welded with stiffeners of the same material in a T-joint configuration. The present work simulates laser beam welding induced residual stresses and distortions using industrially employed thermal and mechanical boundary conditions. Various measurements performed on small-scale welded test specimens provide a database of experimental results that serves as a benchmark for qualification of the simulation results. The welding simulation is performed with the commercial finite element software Abaqus and a Fortran programme encoding a conical heat source with Gaussian volumetric distribution of flux. A sequentially coupled temperature-displacement analysis is undertaken to simulate the weld pool geometry, transient temperature and displacement fields. The material is assumed to follow an elasto-plastic law with isotropic hardening behaviour (von Mises plasticity model). A comparison between the experimental and simulation results shows a good agreement. Finally, the residual stress and strain states in a T-joint are predicted.

  3. Butt-welding Residual Stress of Heat Treatable Aluminum Alloys

    Institute of Scientific and Technical Information of China (English)

    C.M. Cheng

    2007-01-01

    This study, taking three types of aluminum alloys 2024-T351, 6061-T6 and 7075-T6 as experimental materials, conducted single V-groove GTAW (gas tungsten arc welding) butt-welding to analyze and compare the magnitude and differences of residual stress in the three aluminum alloys at different single V-groove angles and in restrained or unrestrained conditions. The results show that the larger the grooving angle of butt joint, the higher the residual tensile stress. Too small grooving angle will lead to dramatic differences due to the amount of welding bead filler metal and pre-set joint geometry. Therefore, only an appropriate grooving angle can reduce residual stress. While welding, weldment in restrained condition will lead to a larger residual stress. Also, a residual stress will arise from the restraint position. The ultimate residual stress of weldment is determined by material yield strength at equilibrium temperature. The higher the yield strength at equilibrium temperature, the higher the material residual stress. Because of its larger thermal conductivity, aluminum alloy test specimens have small temperature differential. Therefore, the residual tensile stress of all materials is lower than their yield strength.

  4. Finite element analysis of metallurgical phase transformations in AA 6056-T4 and their effects upon the residual stress and distortion states of a laser welded T-joint

    Energy Technology Data Exchange (ETDEWEB)

    Zain-ul-abdein, Muhammad [Universite de Lyon, CNRS, INSA-Lyon, LaMCoS UMR5259, F-69621 (France); Nelias, Daniel, E-mail: daniel.nelias@insa-lyon.f [Universite de Lyon, CNRS, INSA-Lyon, LaMCoS UMR5259, F-69621 (France); Jullien, Jean-Francois [Universite de Lyon, CNRS, INSA-Lyon, LaMCoS UMR5259, F-69621 (France); Boitout, Frederic; Dischert, Luc; Noe, Xavier [ESI Group Le Recamier 70, rue Robert 69458 Lyon Cedex 06 (France)

    2011-01-15

    Aircraft industry makes extensive use of aluminium alloy AA 6056-T4 in the fabrication of fuselage panels using laser beam welding technique. Since high temperatures are involved in the manufacturing process, the precipitation/dissolution occurrences are expected as solid state phase transformations. These transformations are likely to affect the residual distortion and stress states of the component. The present work investigates the effect of metallurgical phase transformations upon the residual stresses and distortions induced by laser beam welding in a T-joint configuration using the finite element method. Two separate models were studied using different finite element codes, where the first one describes a thermo-mechanical analysis using Abaqus; while the second one discusses a thermo-metallo-mechanical analysis using Sysweld. A comparative analysis of experimentally validated finite element models has been performed and the residual stress states with and without the metallurgical phase transformations are predicted. The results show that the inclusion of phase transformations has a negligible effect on predicted distortions, which are in agreement with the experimental data, but an effect on predicted residual stresses, although the experimentally measured residual stresses are not available to support the analyses.

  5. Butt weld of aluminum alloy plates 6063 and LY12 by laser beam

    Science.gov (United States)

    Xia, Jin'an; Cheng, Zhaogu; Xu, Guoliang; Li, Xianqin

    2000-02-01

    By means of a transverse flow 5 kW CO2 laser with low- order mode laser beam output, 1 - 4 mm thick aluminum alloy plates 6063 and LY12 were successfully butt welded. The result shows that the butt weldability and the weld quality of the aluminum alloy plates are mainly dependent on incident laser power density, laser beam defocused distance and shielding gas. The relationship between the weld quality of the aluminum alloy plates and the welding parameters is discussed. The macrostructure and microstructure of the welded seams are analyzed. The mechanical properties of the welded seams are discussed.

  6. Fatigue Properties of Welded Butt Joint and Base Metal of MB8 Magnesium Alloy

    Directory of Open Access Journals (Sweden)

    Ying-xia YU

    2016-09-01

    Full Text Available The fatigue properties of welded butt joint and base metal of MB8 magnesium alloy were investigated. The comparative fatigue tests were carried out using EHF-EM200K2-070-1A fatigue testing machine for both welded butt joint and base metal specimens with the same size and shape. The fatigue fractures were observed and analyzed by a scanning electron microscope of 6360 LA type. The experimental results show that the fatigue performance of the welded butt joint of MB8 magnesium alloy is sharply decreased. The conditional fatigue limit (1×107 of base metal and welded butt joint is about 69.41 and 32.76 MPa, respectively. The conditional fatigue limit (1×107 of the welded butt joint is 47.2 % of that of base metal. The main reasons are that the welding can lead to stress concentration in the weld toe area, tensile welding residual stress in the welded joint, as well as grain coarsening in the welding seam. The cleavage steps or quasi-cleavage patterns present on the fatigue fracture surface, indicating the fracture type of the welded butt joint belongs to a brittle fracture.DOI: http://dx.doi.org/10.5755/j01.ms.22.3.9132

  7. Thermal Analysis on Butt Welded Aluminium Alloy AA7075 Plate Using FEM

    Directory of Open Access Journals (Sweden)

    M. Pal Pandi

    2014-03-01

    Full Text Available Thermo-mechanical finite element analysis has been performed to assess the residual stress in the butt weld joints of aluminium Alloy AA7075 plates by utilizing the commercial software package ABAQUS. This paper presents an efficient FE technique using equivalent load to precisely predict welding deformations and residual stresses in butt joints. The radial heat flux distribution is considered on the top surface of the weldment. Convective and radiative heat losses are taken into account through boundary conditions for the outward heat flux. Linear FE transient thermal analysis is performed using surface heat source model with Gaussian distribution to compute highest temperature in AA7075 plates. The objective of this project is to simulate the welding process by using the finite element method. After the model is built and verified, the main objective of this project is to study the effects of varying the welding process parameters on the thermo-mechanical responses. In addition to that, the aim of this research is also to find a relationship between welding parameters and the responses of single pass butt welding are evaluated through the finite element analysis. The study of this paper covers the effects of varying heat input, welding speed on the thermo-mechanical responses of the weldment after cooling down to room temperature.

  8. Numerical and experimental evaluation of Nd:YAG laser welding efficiency in AZ31 magnesium alloy butt joints

    Science.gov (United States)

    Scintilla, Leonardo Daniele; Tricarico, Luigi

    2013-02-01

    In this paper, energy aspects related to the efficiency of laser welding process using a 2 kW Nd:YAG laser were investigated and reported. AZ31B magnesium alloy sheets 3.3 mm thick were butt-welded without filler using Helium and Argon as shielding gases. A three-dimensional and semi-stationary finite element model was developed to evaluate the effect of laser power and welding speed on the absorption coefficient, the melting and welding efficiencies. The modeled volumetric heat source took into account a scale factor, and the shape factors given by the attenuation of the beam within the workpiece and the beam intensity distribution. The numerical model was calibrated using experimental data on the basis of morphological parameters of the weld bead. Results revealed a good correspondence between experiment and simulation analysis of the energy aspects of welding. Considering results of mechanical characterization of butt joints previously obtained, the optimization of welding condition in terms of mechanical properties and energy parameters was performed. The best condition is represented by the lower laser power and higher welding speed that corresponds to the lower heat input given to the joint.

  9. Interfacial Microstructure and Mechanical Properties of Al/Mg Butt Joints Made by MIG Welding Process with Zn-Cd Alloy as Interlayer

    Institute of Scientific and Technical Information of China (English)

    ZHANG Hongtao; DAI Xiangyu; FENG Jicai

    2014-01-01

    Butt joints between Mg alloy AZ31B and pure Al 1 060 sheets were produced via metal inert gas welding process with Zn-Cd alloy foil. Crack-free Al/Mg butt joints between AZ31B Mg alloy and pure Al 1060 sheets were obtained. Intermetallic compound layer 1 and layer 2 had formed in fusion zone/Mg alloy and the average thickness of the layer 1 was about 50μm. The intermetallic compound layer 1 consisted of Al12Mg17 and Mg2Si phases while layer 2 consisted of Al12Mg17, Mg2Si and MgZn2 phases. The crack started from the IMC layer at the bottom of the joint and propagated along the brittle IMC layer, then expanded into weld metal during the SEM in situ tensile test. The highest tensile strength of the dissimilar metal butt joints could reach 46.8 MPa and the effect of interfacial IMC layer on mechanical property of the joint was discussed in detail in the present study.

  10. Analysis on the joint tensile strength and fractography of TiNi shape memory alloy precise pulse resistance butt welding

    Institute of Scientific and Technical Information of China (English)

    赵熹华; 韩立军; 赵蕾

    2002-01-01

    This paper studies mechanical property and fractography of the welded joints obtained in different welding parameters such as welding heat and welding press with/without gas shield in TiNi shape memory alloy precise pulse resistance butt welding using tensile strength test, XRD, SEM and TEM measures. The optimum welding parameters obtaining high tensile strength welded joint are got. On the condition of welding press magneting current 2 A and welding heat 75%, the joint strength is the highest. This is important for to study other properties of TiNi shape memory alloy further. The experimental results state that argon gas shield have different effects on different welding parameters, less on welding press, but great on welding heat. But excessive welding press and welding heat have great effects on joint tensile strength. Too high welding heat can produce the new intermetallic compound, this intermetallic compound lead to dislocation density to increase and form the potential crack initiation, which can easily make the joint fracture under stress effect and decrease the shape memory ratio of joint for high density dislocation groups existing in the twinned martensite.

  11. Study of Simulated Temperature of Butt Joint during Friction Stir Welding Of Aluminium Alloy by Using Hyperworks

    Directory of Open Access Journals (Sweden)

    Mohd Anees Siddiqui

    2015-01-01

    Full Text Available Friction stir welding (FSW is one of the latest welding technology that utilizes a special tool for generation of frictional heat in the work piece by its rotation due to which joining occurs without melting of metal. For this reason friction stir welding lies under the category of solid state joining. A part from experimental work, there is large space to work on simulation of FSW by using simulation tools. In the present paper, simulation of friction stir welding of aluminium alloy AA-6061 is done by using HyperWeld module of Altair HyperWorks. The virtual experiment of friction stir welding is conducted for variable tool rotational speeds with constant travelling speed and study of simulation results of variation in temperature distribution along the weld line of butt joint is done. The results of simulation shows that the temperature is symmetrically distributed along the weld line. It is observed that the maximum temperature along the weld line increases with the increase in rotational speed. It is also observed that the temperature at advancing side is greater that retreating side.

  12. Effects of Gap Width and Groove on the Mechanical Properties of Butt Joint Between Aluminum Alloy and Stainless Steel

    Institute of Scientific and Technical Information of China (English)

    Honggang DONG; Chuanqing LIAO

    2013-01-01

    Butt joining of 5A02 aluminum alloy to 304 stainless steel sheets was conducted using gas tungsten arc welding process with Al-12%Si (wt.%,the same below) and Zn-15%Al flux-cored filler wires.The effects of gap width and groove in steel side on the microstructure and tensile strength of the resultant joints were investigated.For the joint made with 0 mm-wide gap and without groove in steel side,severe incomplete brazing zone occurred along the steel side and bottom surfaces,and consequently seriously deteriorated the joint strength.However,presetting 1.5 mm-wide gap or with groove in steel side could promote the wetting of molten filler metal on the faying surfaces,and then significantly enhance the resultant joint strength.Moreover,post-weld heat treatment could further improve the tensile strength of the joints.During tensile testing,the specimens from the joints made with Al-12%Si flux-cored filler wire fractured through the weld or interfacial layer,but those from the heat-treated joints made with Zn-15%Al flux-cored filler wire fractured in the aluminum base metal.

  13. Intermediate layer, microstructure and mechanical properties of aluminum alloy/stainless steel butt joint using laser-MIG hybrid welding-brazing method

    Science.gov (United States)

    Zhu, Zongtao; Wan, Zhandong; Li, Yuanxing; Xue, Junyu; Hui, Chen

    2017-07-01

    Butt joining of AA6061 aluminum (Al) alloy and 304 stainless steel of 2-mm thickness was conducted using laser-MIG hybrid welding-brazing method with ER4043 filler metal. To promote the mechanical properties of the welding-brazing joints, two kinds of intermediate layers (Al-Si-Mg alloy and Ag-based alloy) are used to adjust the microstructures of the joints. The brazing interface and the tensile strength of the joints were characterized. The results showed that the brazing interface between Al alloy and stainless steel consisted of double layers of Fe2Al5 (near stainless steel) and Fe4Al13 intermetallic compounds (IMCs) with a total thickness of 3.7 μm, when using Al-Si-Mg alloy as the intermediate layer. The brazing interface of the joints using Ag-based alloy as intermediate layer also consists of double IMC layers, but the first layer near stainless steel was FeAl2 and the total thickness of these two IMC layers decreased to 3.1 μm. The tensile strength of the joints using Al-Si-Mg alloy as the intermediate layer was promoted to 149 MPa, which was 63 MPa higher than that of the joints using Al-Si-Mg alloy as the intermediate layer. The fractures occurred in the brazing interface between Al alloy and stainless steel.

  14. Development of Weld Overlay System for Dissimilar Metal Alloy 82/182 Butt Welds

    Energy Technology Data Exchange (ETDEWEB)

    Park, K. S.; Byeon, J. G.; Kim, Y. J. [Doosan Heavy Industries and Construction Co., Ltd., Changwon (Korea, Republic of)

    2008-10-15

    As a result of the alloy 600 PWSCC(Primary Water Stress Corrosion Cracking), leak in the dissimilar welds in pressurizer nozzle was discovered recently in several US plants and the advanced companies had developed repair techniques. 2 or 3 years from now, more than half of the nuclear power plants in the country will be operated more than 20 years. Therefore, we need to develop repair techniques of dissimilar welds in pressurizer nozzle. With above backgrounds, we have developed a Prototype of Repair System for dissimilar welds in pressurizer nozzle.

  15. Influences of post weld heat treatment on tensile strength and microstructure characteristics of friction stir welded butt joints of AA2014-T6 aluminum alloy

    Science.gov (United States)

    Rajendran, C.; Srinivasan, K.; Balasubramanian, V.; Balaji, H.; Selvaraj, P.

    2016-08-01

    Friction stir welded (FSWed) joints of aluminum alloys exhibited a hardness drop in both the advancing side (AS) and retreating side (RS) of the thermo-mechanically affected zone (TMAZ) due to the thermal cycle involved in the FSW process. In this investigation, an attempt has been made to overcome this problem by post weld heat treatment (PWHT) methods. FSW butt (FSWB) joints of Al-Cu (AA2014-T6) alloy were PWHT by two methods such as simple artificial aging (AA) and solution treatment followed by artificial aging (STA). Of these two treatments, STA was found to be more beneficial than the simple aging treatment to improve the tensile properties of the FSW joints of AA2014 aluminum alloy.

  16. Butt-joint integration of active optical components based on InP/AlInGaAsP alloys

    DEFF Research Database (Denmark)

    Kulkova, Irina; Kuznetsova, Nadezda; Semenova, Elizaveta

    2014-01-01

    We demonstrate all-active planar high quality butt-joint (BJ) integration of a QW Semiconductor Optical Amplifier (SOA) and MQW Electro-Absorption Modulator (EAM) based on an InP/AlInGaAsP platform. The degradation of the optical properties in the vicinity of ~1 μm to the BJ interface was determi......We demonstrate all-active planar high quality butt-joint (BJ) integration of a QW Semiconductor Optical Amplifier (SOA) and MQW Electro-Absorption Modulator (EAM) based on an InP/AlInGaAsP platform. The degradation of the optical properties in the vicinity of ~1 μm to the BJ interface...

  17. Effects of Butt Design and Gap Width on the Microstructure and Mechanical Properties of Magnesium Alloy Welds

    Institute of Scientific and Technical Information of China (English)

    Honggang Dongi; Chuanqing Liao; Liqun Yang

    2012-01-01

    The effects of parallel and angular butt designs with different gap widths on the microstructure and mechanical properties of the resultant magnesium joints in gas tungsten arc welding were investigated. The experimental results displayed that the tensile strength of the joint made with angular butt joint and 0.3 ram-wide gap reached 266 MPa, the joint fractured through the heat-affected zone or base metal during tensile testing, and the microstructure examination showed that no macropore appeared in the fusion zone. However, macropores in diameter of larger than 200 micron occurred for other joint designs, the tensile strength of the resultant joints decreased, and the joints fractured through the fusion zone during tensile testing. The fracture surfaces were examined by scanning electron microscopy and the microhardness distribution in the joints was measured by using a Vickers microhardness tester.

  18. Effects of filling material and laser power on the formation of intermetallic compounds during laser-assisted friction stir butt welding of steel and aluminum alloys

    Science.gov (United States)

    Fei, Xinjiang; Jin, Xiangzhong; Peng, Nanxiang; Ye, Ying; Wu, Sigen; Dai, Houfu

    2016-11-01

    In this paper, two kinds of materials, Ni and Zn, are selected as filling material during laser-assisted friction stir butt welding of Q235 steel and 6061-T6 aluminum alloy, and their influences on the formation of intermetallic compounds on the steel/aluminum interface of the joints were first studied. SEM was used to analyze the profile of the intermetallic compound layer and the fractography of tensile fracture surfaces. In addition, EDS was applied to investigate the types of the intermetallic compounds. The results indicate that a thin iron-abundant intermetallic compound layer forms and ductile fracture mode occurs when Ni is added, but a thick aluminum-abundant intermetallic compound layer generates and brittle fracture mode occurs when Zn is added. So the tensile strength of the welds with Ni as filling material is greater than that with Zn as filling material. Besides, the effect of laser power on the formation of intermetallic compound layer when Ni is added was investigated. The preheated temperature field produced by laser beam in the cross section of workpiece was calculated, and the tensile strength of the joints at different laser powers was tested. Results show that only when suitable laser power is adopted, can suitable preheating temperature of the steel reach, then can thin intermetallic compound layer form and high tensile strength of the joints reach. Either excessive or insufficient laser power will reduce the tensile strength of the joints.

  19. 搅拌摩擦对接焊6061铝合金的高周疲劳行为%High-cycle fatigue behavior of friction stir butt welded 6061 aluminium alloy

    Institute of Scientific and Technical Information of China (English)

    Hrishikesh DAS; Debayan CHAKRABORTY; Tapan KUMAR PAL

    2014-01-01

    对6061铝合金进行搅拌摩擦对接焊,其焊接工艺参数为:旋转速度600、800、1000、1200 r/min,前进速度80、100 mm/min,探针插入深度1.85 mm。基于搅拌摩擦焊参数计算得到的能量输入结果表明,在输入能量为196~405 kJ的情况下,接头在297~354 kJ的输入能量范围内有最大的抗拉强度。在不同的应力比(R=0.5,0.3,0.1,-0.3,-0.5)下,将高强度、低强度2种焊接头进行疲劳测试。结果表明,对于这2种焊接头,显微组织特征明显影响其疲劳性能,比如搅拌区、热力影响区(TMAZ)和热影响区。从接头的显微组织、裂纹扩展路径和断裂表面观察等方面对其疲劳强度进行讨论。%Friction stir welding (FSW) of 6061 aluminium alloy butt joint was carried out at each rotation speed of 600, 800, 1000, 1200 r/min for two different travel speeds, 80 and 100 mm/min, at a constant probe depth of 1.85 mm. The calculated energy input based on the FSW parameters studied shows that the ultimate tensile strength (UTS) of the butt joint is obtained within a certain range of energy input of 297 kJ to 354 kJ out of total range of energy input studied from 196 kJ to 405 kJ. The fatigue behaviors of high-strength and low-strength joints performed at different stress ratios, i.e., 0.5, 0.3, 0.1, -0.3, -0.5, indicate that the fatigue behaviors of both the welds are sensitive to the microstructural features, such as stir zone (SZ), thermo mechanically affected zone (TMAZ) and heat affected zone (HAZ). The observed fatigue strengths were discussed in terms of the microstructure, crack path behavior and fracture surface.

  20. Comparison of Residual Stress Distributions of Similar and Dissimilar Thick Butt-Weld Plates

    Science.gov (United States)

    Suzuki, Hiroshi; Katsuyama, Jinya; Morii, Yukio

    Residual stress distributions of 35 mm thick dissimilar metal butt-weld between A533B ferritic steel and Type 304 austenitic stainless steel (304SS) with Ni alloy welds and similar metal butt-weld of 304SS were measured using neutron diffraction. Effects of differences in thermal expansion coefficients (CTEs) and material strengths on the weld residual stress distributions were discussed by comparison of the residual stress distributions between the similar and dissimilar metal butt-welds. Residual stresses in the similar metal butt-weld exhibited typical distributions found in a thick butt-weld and they were distributed symmetrically on either side of the weld line. Meanwhile, asymmetric residual stress distributions were observed near the root of the dissimilar metal butt-weld, which was caused by differences in CTEs and yield strengths among both parent materials and weld metals. Transverse residual stress distribution of the dissimilar metal butt-weld was similar trend to that of the similar metal butt-weld, since effect of difference in CTEs were negligible, while magnitude of the transverse residual stress near the root depended on the yield strengths of each metal. In contrast, the normal and longitudinal residual stresses in the dissimilar metal butt-weld distributed asymmetrically on either side of weld line due to influence of differences in CTEs.

  1. Residual stresses, defects and fatigue cycling in friction stir butt welds in 5383-H321 and 5083-H321 aluminium alloys

    Energy Technology Data Exchange (ETDEWEB)

    James, M.N.; Bradley, G.R. [Mechanical and Marine Engineering, Univ. of Plymouth, Plymouth (United Kingdom); Hattingh, D.G. [Mechanical Engineering, PE Technikon, Port Elizabeth (South Africa); Hughes, D.J.; Webster, P.J. [FaME38, ILL-ESRF, Grenoble (France)

    2003-07-01

    This paper presents results from a substantial investigation of residual stresses and defects associated with single pass and double pass friction stir welds in 5083-H321 and 5383-H321 aluminium alloys. The residual stress part of the paper summarises data on their as-welded magnitude and plate-to-plate variation, together with their modification during applied bending fatigue loading corresponding to cyclic lives of 10{sup 5} and 10{sup 7} cycles. Results indicate fairly low initial peak tensile stresses both parallel with, and perpendicular to, the weld run. Peak tensile stresses occur just outside the tool shoulder with values typically in the range 0-30 MPa. Peak compressive stresses have much higher magnitudes (typically in the range -50 MPa to -140 MPa) and occur at distances of up to 40 mm from the weld centreline. Significant plate-to-plate variability in residual stress magnitudes exists, and fatigue cycling can raise peak tensile stresses by as much as a factor of four (to around 80 MPa). This has significant potential influence on fatigue life prediction. The paper also presents data on the occurrence of partial-fusion defects (PFD's or so-called 'kissing bonds' or 'onion-skin' defects) as a function of tool travel speed (in the range 80-200 mm/min), and their influence on fatigue life. Results indicate that PFD's can sometimes be associated with crack initiation, but that their major effect is more likely to appear when levels of plastic deformation are high, i.e. during relatively fast fatigue crack growth or during fast fracture. (orig.)

  2. DNA typing from cigarette butts.

    Science.gov (United States)

    Watanabe, Yoshihisa; Takayama, Tomohiro; Hirata, Keiji; Yamada, Sadao; Nagai, Atsushi; Nakamura, Isao; Bunai, Yasuo; Ohya, Isao

    2003-03-01

    We performed DNA typing for D1S80, HLADQA1, TH01 and PM using the butts of 100 cigarettes that were smoked by ten different individuals (ten cigarettes per individual). The results obtained from DNA typing for D1S80 agreed with the results obtained using bloodstains in 76 cigarette butt samples. Sixteen samples produced false results, showing the loss of the longer allelic hetero-band. When examined using agarose gel electrophoresis, high-molecular weight DNA was not observed in these samples. The same results were also observed for buccal swab samples and saliva stains obtained from the same individuals. In the remaining eight cigarette butt samples, PCR products were not detected. The results obtained from DNA typing for TH01, HLADQA1 and PM agreed with the results obtained using bloodstains in 90 samples. In the remaining ten samples of a specific kind of cigarette (Marlboro), the PCR products were not detected. The extracts from the ends of the Marlboro cigarettes were stained yellow. When the DNA extracted from Marlboro cigarette butts was treated with Microcon-100 (amicon) or SizeSep 400 Span Columns (Amersham Pharmacia Biotech), PCR products could be detected. When PCR amplification was performed after adding extracts from the ends of unsmoked Marlboro cigarettes to DNA extracted from bloodstains, PCR products could not be detected. The present data indicate that the degradation of high-molecular weight DNA and the inhibition of PCR by dyes of the cigarette end should be kept in mind when performing DNA typing using cigarette ends.

  3. Distribution Characteristics of Weld Residual Stress on Butt Welded Dissimilar Metal Plate

    Energy Technology Data Exchange (ETDEWEB)

    Lee, Kyoung Soo; Park, Chi Yong [KEPCO Research Institute, Daejeon (Korea, Republic of); Kim, Maan Won [Korea Hydro and Nuclear Power Co., Seoul (Korea, Republic of); Park, Jai Hak [Chungbuk National University, Cheongju (Korea, Republic of)

    2010-09-15

    In this study, the weld residual stress distribution at a dissimilar-metal welded plate of low alloy carbon steel and stainless steel, which are widely used in nuclear power plants, was characterized. A plate mock-up with butt welding was fabricated using SA 508 low alloy steel and Type 304 stainless steel plates and the residual stresses were measured by the X-ray diffraction method after electrolytic polishing of the plate specimen. Finite element analysis was carried out in order to simulate the butt welding of dissimilar metal plate, and the calculated weld residual stress distribution was compared with that obtained from the measured data. The characteristics of the three-dimensional residual stress distribution in a butt weld of dissimilar metal plates were investigated by comparing the measured and calculated residual stress data.

  4. Optimization of GMAW process of AA 6063-T5 aluminum alloy butt joints based on the response surface methodology and on the bead geometry; Optimizacion del proceso de soldadura GMAW de uniones a tope de la aleacion AA 6063-T5 basada en la metodologia de superficie de respuesta y en la geometria del cordon de soldadura

    Energy Technology Data Exchange (ETDEWEB)

    Miguel, V.; Martinez-Conesa, E. J.; Segura, F.; Manjabacas, M. C.; Abellan, E.

    2012-11-01

    The geometry of the weld beads is characterized by the overhead, the width and the penetration. These values are indices of the behavior of the welded joint and therefore, they can be considered as factors that control the process. This work is performed to optimize the GMAW process of the aluminum alloy AA 6063-T5 by means of the response surface methodology (RSM). The variables herein considered are the arc voltage, the welding speed, the wire feed speed and the separation between surfaces in butt joints. The response functions that are herein studied are the overhead, the width, the penetration and the angle of the bead. The obtained results by RSM show high grade of agreement with the experimental values. The procedure is experimentally validated by welding for the theoretically obtained optimized technological conditions and a wide agreement between theoretical and experimental values is found. (Author) 16 refs.

  5. Crack growth analysis due to PWSCC in dissimilar metal butt weld for reactor piping considering hydrostatic and normal operating conditions

    Energy Technology Data Exchange (ETDEWEB)

    Lee, Hwee Sueng; Huh, Nam Su [Seoul Nat' l Univ., Seoul (Korea, Republic of); Lee, Seung Gun; Park, Heung Bae [KEPCO Engineering and Construction Company, Gyeonggi (Korea, Republic of); Lee, Sung Ho [KHNP Central Research Institute, Daejeon (Korea, Republic of)

    2013-01-15

    This study investigates the crack growth behavior due to primary water stress corrosion cracking (PWSCC) in the dissimilar metal butt weld of a reactor piping using Alloy 82/182. First, detailed finite element stress analyses were performed to predict the stress distribution of the dissimilar metal butt weld in which the hydrostatic and the normal operating loads as well as the weld residual stresses were considered to evaluate the stress redistribution due to mechanical loadings. Based on the stress distributions along the wall thickness of the dissimilar metal butt weld, the crack growth behavior of the postulated axial and circumferential cracks were predicted, from which the crack growth diagram due to PWSCC was proposed. The present results can be applied to predict the crack growth rate in the dissimilar metal butt weld of reactor piping due to PWSCC.

  6. FIRE HAZARDS ANALYSIS - BUSTED BUTTE

    Energy Technology Data Exchange (ETDEWEB)

    R. Longwell; J. Keifer; S. Goodin

    2001-01-22

    The purpose of this fire hazards analysis (FHA) is to assess the risk from fire within individual fire areas at the Busted Butte Test Facility and to ascertain whether the DOE fire safety objectives are met. The objective, identified in DOE Order 420.1, Section 4.2, is to establish requirements for a comprehensive fire and related hazards protection program for facilities sufficient to minimize the potential for: (1) The occurrence of a fire related event. (2) A fire that causes an unacceptable on-site or off-site release of hazardous or radiological material that will threaten the health and safety of employees. (3) Vital DOE programs suffering unacceptable interruptions as a result of fire and related hazards. (4) Property losses from a fire and related events exceeding limits established by DOE. Critical process controls and safety class systems being damaged as a result of a fire and related events.

  7. R. Freeman Butts: Educational Foundations and Educational Diplomacy

    Science.gov (United States)

    Allison, John

    2014-01-01

    R. Freeman Butts was an American historian and philosopher of education who died in March 2010. This paper will investigate Butts' various roles and writings and ask the question: why is Butts important to the contemporary generation of teacher educators and teachers? This paper will argue that the breadth of Butts' work builds connections and is…

  8. R. Freeman Butts: Educational Foundations and Educational Diplomacy

    Science.gov (United States)

    Allison, John

    2014-01-01

    R. Freeman Butts was an American historian and philosopher of education who died in March 2010. This paper will investigate Butts' various roles and writings and ask the question: why is Butts important to the contemporary generation of teacher educators and teachers? This paper will argue that the breadth of Butts' work builds connections and is…

  9. Material flow analysis in dissimilar friction stir welding of AA2024 and Ti6Al4V butt joints

    Directory of Open Access Journals (Sweden)

    BuffaGianluca

    2016-01-01

    Full Text Available The complex material flow occurring during the weld of dissimilar AA2024 to Ti6Al4V butt and lap joints was highlighted through a dedicated numerical model able to take into account the effects of the different materials as well as the phase transformation of the used titanium alloy.

  10. Technical considerations in harvesting and sawing defective hardwood butts

    Science.gov (United States)

    Thomas W., Jr. Church; Thomas W. Church

    1971-01-01

    How important are butt defects in hardwoods? We have no reliable estimate of the volume or value of timber lost through basal injuries. However, butt defects will be almost as important in future timber harvests as they are at present. Why? Because most butt defects are due to two causes: fire and logging. Damage from both these agents may be reduced, but it certainly...

  11. Microcomputer Checks Butt-Weld Accuracy

    Science.gov (United States)

    Clisham, W.; Garner, W.; Cohen, C.; Beal, J.; Polen, R.; Lloyd, J.

    1982-01-01

    Electrical gage and microcomputer eliminate time-consuming manual measurements. Alinement and angle of plates on either side of butt weld are measured and recorded automatically by hand-held gage and desk-top microcomputer. Gage/micro-computer quickly determine whether weld is within dimensional tolerances or whether reworking is needed. Microcomputer prints out measurements while operator moves gage from point to point along weld. Out-of-tolerance measurements are marked by an asterisk on printout.

  12. Alloy

    Science.gov (United States)

    Cabeza, Sandra; Garcés, Gerardo; Pérez, Pablo; Adeva, Paloma

    2014-07-01

    The Mg98.5Gd1Zn0.5 alloy produced by a powder metallurgy route was studied and compared with the same alloy produced by extrusion of ingots. Atomized powders were cold compacted and extruded at 623 K and 673 K (350 °C and 400 °C). The microstructure of extruded materials was characterized by α-Mg grains, and Mg3Gd and 14H-LPSO particles located at grain boundaries. Grain size decreased from 6.8 μm in the extruded ingot, down to 1.6 μm for powders extruded at 623 K (350 °C). Grain refinement resulted in an increase in mechanical properties at room and high temperatures. Moreover, at high temperatures the PM alloy showed superplasticity at high strain rates, with elongations to failure up to 700 pct.

  13. Tobacco and cigarette butt consumption in humans and animals.

    Science.gov (United States)

    Novotny, Thomas E; Hardin, Sarah N; Hovda, Lynn R; Novotny, Dale J; McLean, Mary Kay; Khan, Safdar

    2011-05-01

    Discarded cigarette butts may present health risks to human infants and animals because of indiscriminate eating behaviours. Nicotine found in cigarette butts may cause vomiting and neurological toxicity; leachates of cigarette butts in aquatic environments may cause exposure to additional toxic chemicals including heavy metals, ethyl phenol and pesticide residues. This report reviews published and grey literature regarding cigarette butt waste consumption by children, pets and wildlife. Although reports of human and animal exposures number in the tens of thousands, severe toxic outcomes due to butt consumption are rare. Nonetheless, the ubiquity of cigarette butt waste and its potential for adverse effects on human and animal health warrants additional research and policy interventions to reduce the stream of these pollutants in the environment.

  14. Regulating the disposal of cigarette butts as toxic hazardous waste

    OpenAIRE

    Barnes, Richard L

    2011-01-01

    The trillions of cigarette butts generated each year throughout the world pose a significant challenge for disposal regulations, primarily because there are millions of points of disposal, along with the necessity to segregate, collect and dispose of the butts in a safe manner, and cigarette butts are toxic, hazardous waste. There are some hazardous waste laws, such as those covering used tyres and automobile batteries, in which the retailer is responsible for the proper disposal of the waste...

  15. Butt-log grade distributions for five Appalachian hardwood species

    Science.gov (United States)

    John R. Myers; Gary W. Miller; Harry V., Jr. Wiant; Joseph E. Barnard; Joseph E. Barnard

    1986-01-01

    Tree quality is an important factor in determining the market value of hardwood timber stands, but many forest inventories do not include estimates of tree quality. Butt-log grade distributions were developed for northern red oak, black oak, white oak, chestnut oak, and yellow-poplar using USDA Forest Service log grades on more than 4,700 trees in West Virginia. Butt-...

  16. Stress Distribution in the Dissimilar Metal Butt Weld of Nuclear Reactor Piping due to the Simulation Technique for the Repair Welding

    Energy Technology Data Exchange (ETDEWEB)

    Lee, Hweeseung; Huh, Namsu [Seoul Nat' l Univ. of Science and Technology, Seoul (Korea, Republic of); Kim, Jinsu; Lee, Jinho [Korea Institute of Nuclear Safety, Daejeon (Korea, Republic of)

    2013-05-15

    During welding, the dissimilar metal butt welds of nuclear piping are typically subjected to repair welding in order to eliminate defects that are found during post-weld inspection. It has been found that the repair weld can significantly increase the tensile residual stress in the weldment, and therefore, accurate estimation of the weld residual stress due to repair weld, especially for dissimilar metal welds using Ni-based alloy 82/182 in nuclear components, is of great importance in order to assess susceptibility to primary water stress corrosion cracking. In the present study, the stress distributions of dissimilar metal butt welds in nuclear reactor piping subjected to repair weld were investigated based on detailed nonlinear finite element analyses. Particular emphasis was placed on the variation of the stress distribution in the dissimilar metal butt weld according to the finite element welding analysis sequence for the repair welding process.

  17. Butte Sink Wildlife Management Area [Land Status Map: Index Sheet

    Data.gov (United States)

    US Fish and Wildlife Service, Department of the Interior — This map was produced by the Division of Realty to depict landownership at Butte Sink Wildlife Management Area. It was generated from rectified aerial photography,...

  18. Butte County Air Quality Management District Stationary Source Permits

    Science.gov (United States)

    U.S. EPA Public Notice: EPA is finalizing action on three permitting rules submitted as a revision to the Butte County Air Quality Management District (BCAQMD) portion of the California State Implementation Plan (SIP).

  19. Sutter Buttes-the lone volcano in California's Great Valley

    Science.gov (United States)

    Hausback, Brain P.; Muffler, L.J. Patrick; Clynne, Michael A.

    2011-01-01

    The volcanic spires of the Sutter Buttes tower 2,000 feet above the farms and fields of California's Great Valley, just 50 miles north-northwest of Sacramento and 11 miles northwest of Yuba City. The only volcano within the valley, the Buttes consist of a central core of volcanic domes surrounded by a large apron of fragmental volcanic debris. Eruptions at the Sutter Buttes occurred in early Pleistocene time, 1.6 to 1.4 million years ago. The Sutter Buttes are not part of the Cascade Range of volcanoes to the north, but instead are related to the volcanoes in the Coast Ranges to the west in the vicinity of Clear Lake, Napa Valley, and Sonoma Valley.

  20. [Even cigarette butts can impact environment and health: preliminary considerations].

    Science.gov (United States)

    Martino, Gianrocco; Gorini, Giuseppe; Chellini, Elisabetta

    2013-01-01

    In Italy, every year about 72 billion of cigarette butts are thrown away in the environment. Cigarette butts represent 50% of the wastes of urban areas (parks, roads) in the world, and 40% of Mediterranean Sea wastes. In particular, total polluting load is constituted of 1,872 Bq millions of Polonium-210, assuming 75 mBq per cigarette butt, and 1,800 tons of volatile organic compounds. As a matter of fact, according to several surveys, cigarette butts are considered by smokers and non-smokers as a common and acceptable waste in the environment. In 2008, European Union issued a Directive on wastes considering the «extended producer responsibility» (i.e., every industry is liable for costs of collection, transport and disposal of its own products). In October 2012, the Italian Parliament proposed a bill that classifies cigarette butts as special wastes in the frame of this responsibility. It could be interesting in the future to follow the legislative process of that bill in the Italian Parliament in order to show how strong it will be supported.

  1. Microstructure and Failure Analysis of Flash Butt Welded HSLA 590CL Steel Joints in Wheel Rims

    Science.gov (United States)

    Lu, Ping; Xu, Zhixin; Shu, Yang; Ma, Feng

    2016-11-01

    The aim of the present investigation was to evaluate the microstructures, mechanical properties and failure behavior of flash butt welded high strength low alloy 590CL steel joints. Acicular ferrite, Widmanstatten ferrite and granular bainite were observed in the weld. The micro-hardness values of the welded joints varied between 250 HV and 310 HV. The tensile strength of the welded joints met the strength standard of the wheel steel. The Charpy V-notch impact absorbing energy of the welded joints was higher than the base metal, and the impact fracture of the welded joints was composed of shearing and equiaxed dimples. The fracture mode of the wheel rim in the flaring and expanding process was brittle fracture and ductile fracture, respectively. A limited deviation was found in the terminal of the crack for the wheel in the flaring process. A transition from the weld to the Heat Affected Zone was observed for the wheel in the expanding process.

  2. Butt Joint Tool Status: ITER-US-LLNL-NMARTOVETSKY-01312007

    Energy Technology Data Exchange (ETDEWEB)

    Martovetsky, N N

    2007-02-01

    Butt joint tool vacuum vessel has been built at C&H Enterprise, Inc. Leak checking and loading tests were taken place at the factory. The conductor could not be pumped down better than to 500 mtorr and therefore we could not check the sealing mechanism of the seal around conductor. But the rest of the vessel, including the flat gasket, one of the difficult seals worked well, no indication of leak at sensitivity 1e-7 l*torr/sec. The load test showed fully functional system of the load mechanism. The conductors were loaded up to 2200 kgf (21560 N) and the pressure between the butts was uniform with 100% of the contact proved by pressure sensitive film. The status of the butt joint tool development is reported.

  3. Boundary for the Deadman coal zone in the Black Butte area (bbbndg.shp)

    Data.gov (United States)

    U.S. Geological Survey, Department of the Interior — This ArcView shapefile contains a polygon representation of the Deadman coal zone in the Black Butte area of the Point of Rocks-Black Butte coalfield, Wyoming. This...

  4. Equipment for Preparing Pipeline Position Butts for Welding

    Directory of Open Access Journals (Sweden)

    Lobanov L.M.

    2015-09-01

    Full Text Available The results of developments of the Ye.O.Paton Electric Welding Institute and its specialized departments on the designing national equipment models for preparation during the assembly the edges and butt ends of pipeline position butts with the diameter from 14 up to 159 mm, repair and modernization of power engineering objects, including the power units of nuclear and heat electric stations, in chemical and machine building, at enterprises of oil-gas complex and other branches of industry are presented.

  5. Effect of Nd:YAG laser beam welding on weld morphology and mechanical properties of Ti-6Al-4V butt joints and T-joints

    Science.gov (United States)

    Kashaev, Nikolai; Ventzke, Volker; Fomichev, Vadim; Fomin, Fedor; Riekehr, Stefan

    2016-11-01

    A Nd:YAG single-sided laser beam welding process study for Ti-6Al-4V butt joints and T-joints was performed to investigate joining techniques with regard to the process-weld morphology relationship. An alloy compatible filler wire was used to avoid underfills and undercuts. The quality of the butt joints and T-joints was characterized in terms of weld morphology, microstructure and mechanical properties. Joints with regular shapes, without visible cracks, pores, and geometrical defects were achieved. Tensile tests revealed high joint integrity in terms of strength and ductility for both the butt joint and T-joint geometries. Both the butt joints and T-joints showed base material levels of strength. The mechanical performance of T-joints was also investigated using pull-out tests. The performance of the T-joints in such tests was sensitive to the shape and morphology of the welds. Fracture always occurred in the weld without any plastic deformation in the base material outside the weld.

  6. 78 FR 9945 - Crow Butte Resources, Inc.; Establishment of Atomic Safety and Licensing Board

    Science.gov (United States)

    2013-02-12

    ... COMMISSION Crow Butte Resources, Inc.; Establishment of Atomic Safety and Licensing Board Pursuant to... Licensing Board (Board) is being established to preside over the following proceeding: Crow Butte Resources, Inc. (Marsland Expansion Area) This proceeding involves a request from Crow Butte Resources, Inc. to...

  7. Process development for cigarette butts recycling into cellulose pulp.

    Science.gov (United States)

    d'Heni Teixeira, Maria Betânia; Duarte, Marco Antônio B; Raposo Garcez, Loureine; Camargo Rubim, Joel; Hofmann Gatti, Thérèse; Suarez, Paulo Anselmo Ziani

    2017-02-01

    Cigarette butts, which are usually thrown on the ground or into ordinary bins, have been recognized as toxic residues since may contain cigarette contaminants and chemicals produced during combustion. Therefore, contaminants in cigarette butts can be leached by rain into surface water and thereby contaminate the environment. In Brazil, according to the National Policy on Solid Waste, all residues must be disposed of in an environmentally friendly manner. Although cigarette butts are not mentioned in the law, due to their characteristics, they may be classified as hazardous waste. At the University of Brasilia, a cellulose pulp production process from cigarette butts has been developed employing alkaline pulping. This process is presented as an alternative to environmentally friendly final disposal of this residue. During the process, a dark liquor is generated, which was found to contain lignin, carbonyls, metals, nicotine and specific tobacco nitrosamines. The dark liquor was treated by acidification to promote lignin precipitation, coagulation with chitosan and Al2(SO4)3 to remove metals and organic compounds and ozonized to oxidize resistant chemicals. The dark liquor presented a high chemical oxygen demand (COD; 29,986mg/L), which was partially removed by precipitation (20%), chitosan coagulation (66%) and ozonation (45.8%). As the remaining COD was still high, we proposed reusing the clarified effluent in alkaline pulping, which seemed to be the easiest and most efficient procedure with the lowest cost. Copyright © 2016 Elsevier Ltd. All rights reserved.

  8. Impact of cigarette butt leachate on tidepool snails.

    Science.gov (United States)

    Booth, David J; Gribben, Paul; Parkinson, Kerryn

    2015-06-15

    In urban areas, cigarette butts are the most common discarded refuse articles. In marine intertidal zones, they often fall into tidepools. We tested how common intertidal molluscs were affected by butt leachate in a laboratory experiment, where snails were exposed to various leachate concentrations. Mortality was very high, with all species showing 100% mortality at the full leachate concentration (5 butts per litre and 2h soak time) after 8days. However, Austrocochlea porcata showed higher mortality than the other 2 species at lower concentrations (10%, 25%) which may affect the relative abundance of the 3 snails under different concentrations of leachate pollution. Also, sublethal effects of leachate on snail activity were observed, with greater activity of Nerita atramentosa than the other 2 species at higher concentrations, suggesting it is more resilient than the other 2 species. While human health concerns predominate with respect to smoking, we show strong lethal and sublethal (via behavioural modifications) impacts of discarded butts on intertidal organisms, with even closely-related taxa responding differently.

  9. PCR-based typing of DNA extracted from cigarette butts.

    Science.gov (United States)

    Hochmeister, M N; Budowle, B; Jung, J; Borer, U V; Comey, C T; Dirnhofer, R

    1991-01-01

    Limited genetic marker information can be obtained from saliva by typing by conventional serological means. Thus, the application of PCR-based DNA typing methods was investigated as a potential approach for typing genetic markers in saliva. DNA was isolated from 200 cigarettes smoked by 10 different individuals (20 cigarettes per individual) and from 3 cigarette butts recovered from 2 crime scenes (adjudicated cases) using a Chelex 100 extraction procedure. The amount of recovered human DNA was quantified by slot-blot analysis and ranged from approximately less than 2-160 ng DNA per cigarette butt for the 200 samples, and 8 ng, 50 ng, and 100 ng for the cigarette butts from the adjudicated cases. The DNA was successfully amplified by the polymerase chain reaction (PCR) for the HLA-DQ alpha locus (99 out of 100 samples) as well as for the variable number of tandem repeat (VNTR) locus D1S80 (99 out of 100 samples). Amplification and typing of DNA was successful on all samples recovered from the crime scenes. The results suggest that PCR-based typing of DNA offers a potential method for genetically characterizing traces of saliva on cigarette butts.

  10. Willamette Valley - Baskett Butte Oak Savannah Restoration-Phase 2

    Data.gov (United States)

    US Fish and Wildlife Service, Department of the Interior — This project is a follow-up to the 2010 project that removed three invasive tree species across 85 acres on Baskett Butte at Baskett Slough NWR. Lack of fire in the...

  11. ANSYS Simulation of Residual Strains in Butt-welded Joints

    Directory of Open Access Journals (Sweden)

    A. Atroshenko

    2014-07-01

    Full Text Available The effect of thermal-strain cycle on residual strains in thin-walled circular seams of cylindrical shells using TIG butt welds was studied. Estimates were calculated using numerical modelling. The structure was made of corrosion-resistant austenitic steels.

  12. Investigation and control of factors influencing resistance upset butt welding.

    NARCIS (Netherlands)

    Kerstens, N.F.H.

    2010-01-01

    The purpose of this work is to investigate the factors influencing the resistance upset butt welding process to obtain an understanding of the metal behaviour and welding process characteristics, so that new automotive steels can be welded with reduced development time and fewer failures in

  13. Investigation and control of factors influencing resistance upset butt welding.

    NARCIS (Netherlands)

    Kerstens, N.F.H.

    2010-01-01

    The purpose of this work is to investigate the factors influencing the resistance upset butt welding process to obtain an understanding of the metal behaviour and welding process characteristics, so that new automotive steels can be welded with reduced development time and fewer failures in producti

  14. Development of science imperative for progress: Pervez Butt

    CERN Multimedia

    2002-01-01

    Mr. Parvez Butt, chairman of the Pakistan Atomic Energy Commission, has said that development of science and technology is imperative for progress and prosperity of any country. He was addressing a meeting on "CERN Data Grid and its Application" an opportunity for learning for scientists of developing countries (1/2 page).

  15. Pressure-control purge panel for automatic butt welding

    Science.gov (United States)

    Lang, E. J.; Van Wagner, B. H.

    1969-01-01

    Modification of a purge panel for use in an automatic butt weld reduces the drop in pressure between the regulators and the weld head and tube purge fitting. The invention affects air regulators for plants, regulating circuits for pneumatic valves, and automatic welding machines.

  16. 77 FR 12106 - Kapka Butte Sno-Park Construction

    Science.gov (United States)

    2012-02-28

    ... an Environmental Impact Statement (EIS) under the National Environmental Policy Act (NEPA). DATES... Register/Vol. 74, No. 1/Friday, January 2, 2009/Notices) to develop an Environmental Impact Statement (EIS... Federal Highway Administration Kapka Butte Sno-Park Construction AGENCY: Western Federal Lands...

  17. Control of GMA Butt Joint Welding Based on Neural Networks

    DEFF Research Database (Denmark)

    Christensen, Kim Hardam; Sørensen, Torben

    2004-01-01

    in the challenging field of butt joint welding with full penetration under stochastically changing boundary conditions, e.g. major gap width variations. GMAW experiments performed on mild-steel plates (3 mm of thickness), show that high quality welds with uniform back-bead geometry are achievable for gap width...

  18. Regulating the disposal of cigarette butts as toxic hazardous waste.

    Science.gov (United States)

    Barnes, Richard L

    2011-05-01

    The trillions of cigarette butts generated each year throughout the world pose a significant challenge for disposal regulations, primarily because there are millions of points of disposal, along with the necessity to segregate, collect and dispose of the butts in a safe manner, and cigarette butts are toxic, hazardous waste. There are some hazardous waste laws, such as those covering used tyres and automobile batteries, in which the retailer is responsible for the proper disposal of the waste, but most post-consumer waste disposal is the responsibility of the consumer. Concepts such as extended producer responsibility (EPR) are being used for some post-consumer waste to pass the responsibility and cost for recycling or disposal to the manufacturer of the product. In total, 32 states in the US have passed EPR laws covering auto switches, batteries, carpet, cell phones, electronics, fluorescent lighting, mercury thermostats, paint and pesticide containers, and these could be models for cigarette waste legislation. A broader concept of producer stewardship includes EPR, but adds the consumer and the retailer into the regulation. The State of Maine considered a comprehensive product stewardship law in 2010 that is a much better model than EPR. By using either EPR or the Maine model, the tobacco industry will be required to cover the cost of collecting and disposing of cigarette butt waste. Additional requirements included in the Maine model are needed for consumers and businesses to complete the network that will be necessary to maximise the segregation and collection of cigarette butts to protect the environment.

  19. Bead characterization of disk-laser butt welding of thin AA 2024 sheets

    Science.gov (United States)

    Caiazzo, Fabrizia; Alfieri, Vittorio; Cardaropoli, Francesco; Sergi, Vincenzo

    2012-03-01

    Higher productivity, lower distortion and better penetration are the main advantages which laser welding provides in comparison with conventional processes. A Trumpf TruDisk 2002 Yb:YAG disk-laser is used in this work, as it increases productivity and quality. Materials which involve many technological issues in welding, resulting in shallow penetration and defects, are aluminum alloys. In particular, AA 2024 behaviour is investigated in the paper, being this alloy extensively used in automotive and aerospace industries. Defocusing has been considered, as it affects key-holes conditions. Bead-on-plate and butt autogenous welding tests in continuous wave emission on 1.25 mm thick sheets have been examined from morphological and microstructural point of view. Geometric and mechanical features of the welding bead have been evaluated via a 3-levels experimental plan with power, welding speed and defocusing as governing factors. Softening in the fused zone through Vickers microhardness test and magnesium loss through energy dispersive spectrometer analysis have been discussed. Optimal welding conditions have been suggested.

  20. GAP WIDTH STUDY IN LASER BUTT-WELDING

    DEFF Research Database (Denmark)

    Gong, Hui; Olsen, Flemming Ove

    In this paper the maximum allowable gap width in laser butt-welding is intensively studied. The gap width study (GWS) is performed on the material of SST of W1.4401 (AISI 316) under various welding conditions, which are the gap width : 0.00-0.50 mm, the welding speed : 0.5-2.0 m/min, the laser...... to the welding speed, (2) the larger laser power leads to the bigger maximum allowable gap width and (3) the focal point position has very little influence on the maximum gap width....... power : 2 and 2.6 kW and the focal point position : 0 and -1.2 mm. Quality of all the butt welds are destructively tested according to ISO 13919-1.Influences of the variable process parameters to the maximum allowable gap width are observed as (1) the maximum gap width is inversely related...

  1. The Western Environmental Technology Office (WETO), Butte, Montana. Technology summary

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    1996-03-01

    The Western Environmental Technology Office (WETO) is a multi-purpose engineering test facility located in Butte, Montana, and is managed by MSE, Inc. WETO seeks to contribute to environmental research by emphasizing projects to develop heavy metals removal and recovery processes, thermal vitrification systems, and waste minimization/pollution prevention technologies. WETO`s environmental technology research and testing activities focus on the recovery of usable resources from waste. In one of WETO`s areas of focus, groundwater contamination, water from the Berkeley Pit, located near the WETO site, is being used in demonstrations directed toward the recovery of potable water and metal from the heavy metal-bearing water. The Berkeley Pit is part of an inactive copper mine near Butte that was once part of the nation`s largest open-pit mining operation. The Pit contains approximately 25 billion gallons of Berkeley Pit groundwater and surface water containing many dissolved minerals. As part of DOE/OST`s Resource Recovery Project (RRP), technologies are being demonstrated to not only clean the contaminated water but to recover metal values such as copper, zinc, and iron with an estimated gross value of more than $100 million. When recovered, the Berkeley Pit waters could benefit the entire Butte valley with new water resources for fisheries, irrigation, municipal, and industrial use. At WETO, the emphasis is on environmental technology development and commercialization activities, which will focus on mine cleanup, waste treatment, resource recovery, and water resource management.

  2. Littered cigarette butts as a source of nicotine in urban waters

    Science.gov (United States)

    Roder Green, Amy L.; Putschew, Anke; Nehls, Thomas

    2014-11-01

    The effect of nicotine from littered cigarette butts on the quality of urban water resources has yet to be investigated. This two-part study addresses the spatial variation, seasonal dynamics and average residence time of littered cigarette butts in public space, as well as the release of nicotine from cigarette butts to run-off in urban areas during its residence time. Thereby, we tested two typical situations: release to standing water in a puddle and release during alternating rainfall and drying. The study took place in Berlin, Germany, a city which completely relies on its own water resources to meet its drinking water demand. Nine typical sites located in a central district, each divided into 20 plots were studied during five sampling periods between May 2012 and February 2013. The nicotine release from standardized cigarette butts prepared with a smoking machine was examined in batch and rainfall experiments. Littered cigarette butts are unevenly distributed among both sites and plots. The average butt concentration was 2.7 m-2 (SD = 0.6 m-2, N = 862); the maximum plot concentration was 48.8 butts m-2. This heterogeneity is caused by preferential littering (gastronomy, entrances, bus stops), redistribution processes such as litter removal (gastronomy, shop owners), and the increased accumulation in plots protected from mechanized street sweeping (tree pits, bicycle stands). No significant seasonal variation of cigarette butt accumulation was observed. On average, cigarette butt accumulation is characterized by a 6 days cadence due to the rhythm and effectiveness of street sweeping (mean weekly butt accumulation rate = 0.18 m-2 d-1; SD = 0.15 m-1). Once the butt is exposed to standing water, elution of nicotine occurs rapidly. Standardized butts released 7.3 mg g-1 nicotine in a batch experiment (equivalent to 2.5 mg L-1), 50% of which occurred within the first 27 min. In the rainfall experiment, the cumulative nicotine release from fifteen consecutive

  3. Transmission of Lamb waves and resonance at an adhesive butt joint of plates.

    Science.gov (United States)

    Mori, Naoki; Biwa, Shiro

    2016-12-01

    The transmission behavior of Lamb waves and the possible occurrence of resonance at an adhesive butt joint of plates are studied experimentally. To this purpose, two 2.5-mm thick aluminum alloy plates are bonded at their edges using cyanoacrylate-based adhesive. Bonded plate specimens with different joint conditions are prepared by changing the bonding procedure. The measurements are performed for the transmission characteristics of the lowest-order symmetric (S0) and antisymmetric (A0) Lamb modes for the frequency range of 0.4-0.6MHz below the cut-off frequency of the higher-order modes. The experimental results show that the transmission coefficients of the S0 and A0 modes exhibit different frequency-dependent characteristics depending on the joint condition. Furthermore, for the incidence of the S0 mode at the center frequency of 1MHz, the transmitted S0 mode in weakly bonded specimens shows a long oscillation tail due to the resonance effect. The experimental results are discussed in the light of the theoretical results based on the spring-type interface model. The interfacial stiffnesses identified from the transmission coefficients are shown to be correlated with the bonding condition of the joint and give reasonable estimates of the resonance frequencies of weakly bonded specimens.

  4. Characterization of magnetically impelled arc butt welded T11 tubes for high pressure applications

    Directory of Open Access Journals (Sweden)

    R. Sivasankari

    2015-09-01

    Full Text Available Magnetically impelled arc butt (MIAB welding is a pressure welding process used for joining of pipes and tubes with an external magnetic field affecting arc rotation along the tube circumference. In this work, MIAB welding of low alloy steel (T11 tubes were carried out to study the microstructural changes occurring in thermo-mechanically affected zone (TMAZ. To qualify the process for the welding applications where pressure could be up to 300 bar, the MIAB welds are studied with variations of arc current and arc rotation time. It is found that TMAZ shows higher hardness than that in base metal and displays higher weld tensile strength and ductility due to bainitic transformation. The effect of arc current on the weld interface is also detailed and is found to be defect free at higher values of arc currents. The results reveal that MIAB welded samples exhibits good structural property correlation for high pressure applications with an added benefit of enhanced productivity at lower cost. The study will enable the use of MIAB welding for high pressure applications in power and defence sectors.

  5. Butt lengths differ by area deprivation level: a field study to explore intensive smoking.

    Science.gov (United States)

    Thomson, George; Wilson, Nick; Bushell, Lisa; Al Matar, Waseem; Ball, Bridget; Chiu, Jessie; Culliford, Nicola; Gately, Callum; Gibson, Kirsty; Hudson, Jennifer; Hunt, Paul; Rangamuwa, Kanishka; Tapp, Dylan; Wickramaratne, Hasith; Young, Vanessa

    2008-05-01

    We collected cigarette butts in a range of residential areas, to assess differences in the length of unburnt tobacco in the butts, and in proportions of roll-your-own (RYO) cigarettes. Two high, two medium, and two low deprivation areas, as classified by deciles of the New Zealand Deprivation Index, were selected for the Wellington region. Collected butts were systematically classified and measured. A mixed model of analysis, treating location clusters nested within deprivation level areas as a random effect, was used to assess differences in mean length of unburnt tobacco in the butts. A total of 6,262 cigarette butts and separate filters were collected, of which 3,509 (56.0%) were measurable manufactured cigarette butts, 1,069 were unmeasurable manufactured butts, 1,450 were RYO butts, and 236 were RYO filters. The RYO butts were not measured because of the extent of their degradation. The unburnt tobacco lengths in manufactured cigarette butts were significantly shorter in the most deprived areas, relative to the least deprived areas (p = .035). Deformed manufactured cigarette butts (i.e., that potentially were stubbed out) showed the same pattern (p = .011 between the most and least deprived areas). We found no significant difference between deprivation areas in the proportion of RYO material found. The shorter mean unburnt tobacco length in the most deprived areas is consistent with more intensive smoking among smokers in those areas. This finding is consistent with other evidence of increased price sensitivity among poorer smokers, and with basic economic theory. Further evidence on observed smoking behavior in the field is necessary to better interpret these preliminary findings.

  6. Development of Full Automatic Flash Butt Welding with Digital Control

    Institute of Scientific and Technical Information of China (English)

    WANG Rui; SUN Hexu; WANG Hongwen

    2006-01-01

    The hardware and software design of two digital control systems based on 80C196KB MCU for flash butt welder is introduced in this paper. The welding power supply is made of six-phase half-wave rectifier. The welding outer characteristic of welding machine is realized by digital PI algorithm with the voltage close-loop feedback. The flashing curve is finished by electric-hydraulic servo valve .The process control system transfers datum with power supply system by a serial communication interface. The parameters of the control systems are collected by photoelectrical seclusion to avoid the disturbing of the electromagnetism in welding process.

  7. Acute fatal pericardial effusion induced by accidental ingestion of cigarette butts in a dog.

    Science.gov (United States)

    Kim, Jung-Hyun; Lim, Jae-Hyun

    2016-02-01

    A dog was referred for collapse and tachypnea after ingesting cigarette butts. Thoracic radiography and echocardiography indicated pericardial effusion, and an electrocardiogram showed tachycardia, variable QRS complexes, and ventricular premature complexes. This is the first description of fatal pericardial effusion associated with cigarette butt ingestion in a veterinary patient.

  8. 33 CFR 208.22 - Twin Buttes Dam and Reservoir, Middle and South Concho Rivers, Tex.

    Science.gov (United States)

    2010-07-01

    ... ENGINEERS, DEPARTMENT OF THE ARMY, DEPARTMENT OF DEFENSE FLOOD CONTROL REGULATIONS § 208.22 Twin Buttes Dam..., shall operate the Twin Buttes Dam and Reservoir in the interest of flood control as follows: (a... elevation 1,969.1 (top of flood control pool) the flood control discharge facilities shall be operated...

  9. 75 FR 76025 - Stainless Steel Butt-Weld Pipe Fittings From Japan, Korea, and Taiwan

    Science.gov (United States)

    2010-12-07

    ... party responded to the sunset review notice of initiation by the applicable deadline * * *'' (75 FR... COMMISSION Stainless Steel Butt-Weld Pipe Fittings From Japan, Korea, and Taiwan AGENCY: United States... stainless steel butt-weld pipe fittings from Japan, Korea, and Taiwan would be likely to lead...

  10. 75 FR 53714 - Stainless Steel Butt-Weld Pipe Fittings From Japan, Korea, and Taiwan

    Science.gov (United States)

    2010-09-01

    ... imports of stainless steel butt-weld pipe fittings from Japan (53 FR 9787). On February 23, 1993, Commerce... on imports of stainless steel butt-weld pipe fittings from Japan, Korea, and Taiwan (65 FR 11766... Japan, Korea, and Taiwan (70 FR 61119). The Commission is now conducting third reviews to...

  11. Optimization of laser butt welding parameters with multiple performance characteristics

    Science.gov (United States)

    Sathiya, P.; Abdul Jaleel, M. Y.; Katherasan, D.; Shanmugarajan, B.

    2011-04-01

    This paper presents a study carried out on 3.5 kW cooled slab laser welding of 904 L super austenitic stainless steel. The joints have butts welded with different shielding gases, namely argon, helium and nitrogen, at a constant flow rate. Super austenitic stainless steel (SASS) normally contains high amount of Mo, Cr, Ni, N and Mn. The mechanical properties are controlled to obtain good welded joints. The quality of the joint is evaluated by studying the features of weld bead geometry, such as bead width (BW) and depth of penetration (DOP). In this paper, the tensile strength and bead profiles (BW and DOP) of laser welded butt joints made of AISI 904 L SASS are investigated. The Taguchi approach is used as a statistical design of experiment (DOE) technique for optimizing the selected welding parameters. Grey relational analysis and the desirability approach are applied to optimize the input parameters by considering multiple output variables simultaneously. Confirmation experiments have also been conducted for both of the analyses to validate the optimized parameters.

  12. Quantitative analysis of the DNA distribution on cigarette butt filter paper.

    Science.gov (United States)

    Casey, Lisa; Engen, Sarah; Frank, Greg

    2013-03-01

    The distribution of DNA on the filter paper of smoked cigarette butts was quantitatively mapped using real-time quantitative polymerase chain reaction. The filter papers from smoked cigarette butts collected from indoor and outdoor sources were sliced into equal pieces and the amount of DNA on each slice was determined. This study found that the cigarette butt filter papers sliced parallel to the seam of the cigarette had more uniformly distributed DNA on the slices and in most cases, there was enough DNA on each slice to obtain a complete DNA profile. The perpendicular slices had a less uniform pattern of distribution and some slices did not have enough DNA to obtain an interpretable DNA profile. Cigarette butts found indoors also had more DNA per cigarette on average than cigarette butts found outdoors.

  13. 75 FR 60804 - Notice of Availability of the Final Environmental Impact Statement for the West Butte Wind Power...

    Science.gov (United States)

    2010-10-01

    ... Butte Wind Power Right-of-Way, Crook and Deschutes Counties, OR AGENCY: Bureau of Land Management... prepared a Final Environmental Impact Statement (EIS) for the West Butte Wind Power Right-of-Way and by... Federal Register notice. FOR FURTHER INFORMATION CONTACT: Steve Storo, BLM West Butte Wind Power Right of...

  14. A comparison of electronic and traditional cigarette butt leachate on the development of Xenopus laevis embryos.

    Science.gov (United States)

    Parker, Tatiana Tatum; Rayburn, James

    2017-01-01

    Potential developmental toxicities of three different cigarette butt leachates were evaluated using the frog embryo teratogenesis assay-Xenopus (FETAX). Xenopus laevis embryos were exposed to regular cigarette butt (RCB), menthol (MCB) and electronic (ECB) in concentrations ranging from 0 to 4 butts/l for RCB and MCB and 0-10 butts/l for ECB. The embryos were from stage 8 to 11 and were exposed for a 96-h period in static renewal test conditions. Median lethal concentration (LC50), malformation (EC50), non-observed adverse effect concentration (NOAEC), and lowest observed adverse effect concentration (LOAEC) were calculated. Results from these studies suggest that each tested leachate is teratogenic for X. laevis embryos. The lowest LC50 was determined for ECB exposure at 17.9 cigarette butts/L. The LC50 value was the highest with RCB and MCB having LC50 s of approximately 1 cigarette butt/L. There were notable EC50 differences with RCB having the highest and ECB the lowest. The NOAEC and LOAEC levels for RCB and MCB were below 1 cigarette butt/L for both mortality and malformations; over 8 butts/L for ECB mortality and over 4 butts/L for malformations. From these results, we conclude that RCB leachate is the most toxic compound, while MCB leachate has the higher teratogenicity. ECB leachate has the lowest toxic and teratogenic effects on embryos but there were still noticeable effects. The results confirmed that the FETAX assay can be useful in an integrated biological hazard assessment for the preliminary screening for ecological risks of cigarette butts, and electronic cigarettes, in aquatic environment.

  15. Microstructure observations on butt joint composed of Nb3Sn CIC conductors

    Science.gov (United States)

    Obana, Tetsuhiro; Tokitani, Masayuki; Takahata, Kazuya; Kizu, Kaname; Murakami, Haruyuki

    2017-01-01

    To precisely evaluate a butt joint technology for the JT-60SA CS coils, microstructure observations on the butt joint composed of Nb3Sn CIC conductors were conducted using a FE-SEM. As a sample for the observations, the butt joint sample utilized in the joint resistance measurement was used. During the sample fabrication, the butt joint sample was heated up to about 920 K from room temperature for diffusion bonding after heat treatment for Nb3Sn production. Then, the sample was subjected to the cycles of electromagnetic force in the joint measurement. The observation results indicated that Nb3Sn strands and a copper sheet were butted properly at the interface of the butt joint. In addition, there were hairline cracks in the Nb3Sn layers of the strands near the interface. To investigate a cause of the crack initiation, the stresses generated in the butt joint under same conditions were analyzed using a simple model. As a result, the cracks would occur with an axial compressive stress generated by the butt joint fabrication.

  16. Development of the Butt Joint for the ITER Central Solenoid

    Energy Technology Data Exchange (ETDEWEB)

    Martovetsky, N N

    2006-08-23

    The ITER Central Solenoid (CS) requires compact and reliable joints for its Cable-in-Conduit Conductor (CICC). The baseline design is a diffusion bonded butt joint. In such a joint the mating cables are compacted to a very low void fraction in a copper sleeve and then heat treated. After the heat treatment the ends are cut, polished and aligned against each other and then diffusion bonded under high compression in a vacuum chamber at 750 C. The jacket is then welded on the conductor to complete the joint, which remarkably does not require more room than a regular conductor. This joint design is based on a proven concept developed for the ITER CS Model Coil that was successfully tested in the previous R&D phase.

  17. Remote Operations and Nightly Automation of the Red Buttes Observatory

    Science.gov (United States)

    Kasper, David H.; Ellis, Tyler G.; Yeigh, Rex R.; Kobulnicky, Henry A.; Jang-Condell, Hannah; Kelley, Mark; Bucher, Gerald J.; Weger, James S.

    2016-10-01

    We have implemented upgrades to the University of Wyoming’s Red Buttes Observatory (RBO) to allow remote and autonomous operations using the 0.6 m telescope. Detailed descriptions of hardware and software components provide sufficient information to guide upgrading similarly designed telescopes. We also give a thorough description of the automated and remote operation modes with intent to inform the construction of routines elsewhere. Because the upgrades were largely driven by the intent to perform exoplanet transit photometry, we discuss how this science informed the automation process. A sample exoplanet transit observation serves to demonstrate RBO’s capability to perform precision photometry. The successful upgrades have equipped a legacy observatory for a new generation of automated and rapid-response observations.

  18. A Neural Network Approach for GMA Butt Joint Welding

    DEFF Research Database (Denmark)

    Christensen, Kim Hardam; Sørensen, Torben

    2003-01-01

    squares has been used with the back-propagation algorithm for training the network, while a Bayesian regularization technique has been successfully applied for minimizing the risk of inexpedient over-training. Finally, a predictive closed-loop control strategy based on a so-called single-neuron self......This paper describes the application of the neural network technology for gas metal arc welding (GMAW) control. A system has been developed for modeling and online adjustment of welding parameters, appropriate to guarantee a certain degree of quality in the field of butt joint welding with full...... penetration, when the gap width is varying during the welding process. The process modeling to facilitate the mapping from joint geometry and reference weld quality to significant welding parameters has been based on a multi-layer feed-forward network. The Levenberg-Marquardt algorithm for non-linear least...

  19. Remote Operations and Nightly Automation of The Red Buttes Observatory

    CERN Document Server

    Kasper, David H; Yeigh, Rex R; Kobulnicky, Henry A; Jang-Condell, Hannah; Kelley, Mark; Bucher, Gerald J; Weger, James S

    2016-01-01

    We have implemented upgrades to the University of Wyoming's Red Buttes Observatory (RBO) to allow remote and autonomous operations using the 0.6 m telescope. Detailed descriptions of hardware and software components provide sufficient information to guide upgrading similarly designed telescopes. We also give a thorough description of the automated and remote operation modes with intent to inform the construction of routines elsewhere. Because the upgrades were largely driven by the intent to perform exoplanet transit photometry, we discuss how this science informed the automation process. A sample exoplanet transit observation serves to demonstrate RBO's capability to perform precision photometry. The successful upgrades have equipped a legacy observatory for a new generation of automated and rapid-response observations.

  20. Enabling Remote and Automated Operations at The Red Buttes Observatory

    Science.gov (United States)

    Ellis, Tyler G.; Jang-Condell, Hannah; Kasper, David; Yeigh, Rex R.

    2016-01-01

    The Red Buttes Observatory (RBO) is a 60 centimeter Cassegrain telescope located ten miles south of Laramie, Wyoming. The size and proximity of the telescope comfortably make the site ideal for remote and automated observations. This task required development of confidence in control systems for the dome, telescope, and camera. Python and WinSCP script routines were created for the management of science images and weather. These scripts control the observatory via the ASCOM standard libraries and allow autonomous operation after initiation.The automation tasks were completed primarily to rejuvenate an aging and underutilized observatory with hopes to contribute to an international exoplanet hunting team with other interests in potentially hazardous asteroid detection. RBO is owned and operated solely by the University of Wyoming. The updates and proprietor status have encouraged the development of an undergraduate astronomical methods course including hands-on experience with a research telescope, a rarity in bachelor programs for astrophysics.

  1. [Clarification of a break-in theft crime by multiplex PCR analysis of cigarette butts].

    Science.gov (United States)

    Hochmeister, M; Haberl, J; Borer, V; Rudin, O; Dirnhofer, R

    1995-01-01

    This paper describes the first use of multiplex PCR amplification kits for the analysis of DNA extracted from cigarette butts in a criminal case. Two suspects could be excluded as potential contributors to the samples, whereas the multi locus PCR-based DNa profile derived from the cigarette butts was consistent with a DNA profile derived from a third suspect. For identity testing in criminal cases where cigarette butts are involved, commercially available PCR amplification kits provide currently the most powerful tool. Furthermore this PCR-based analysis can be implemented into most application orientated laboratories.

  2. Effect of Friction Stir Welding Parameters on the Mechanical and Microstructure Properties of the Al-Cu Butt Joint

    Directory of Open Access Journals (Sweden)

    Sare Celik

    2016-05-01

    Full Text Available Friction Stir Welding (FSW is a solid-state welding process used for welding similar and dissimilar materials. FSW is especially suitable to join sheet Al alloys, and this technique allows different material couples to be welded continuously. In this study, 1050 Al alloys and commercially pure Cu were produced at three different tool rotation speeds (630, 1330, 2440 rpm and three different tool traverse speeds (20, 30, 50 mm/min with four different tool position (0, 1, 1.5, 2 mm by friction stir welding. The influence of the welding parameters on the microstructure and mechanical properties of the joints was investigated. Tensile and bending tests and microhardness measurements were used to determine the mechanical properties. The microstructures of the weld zone were investigated by optical microscope and scanning electron microscope (SEM and were analyzed in an energy dispersed spectrometer (EDS. Intermetallic phases were detected based on the X-ray diffraction (XRD analysis results that evaluated the formation of phases in the weld zone. When the welding performance of the friction stir welded butt joints was evaluated, the maximum value obtained was 89.55% with a 1330 rpm tool rotational speed, 20 mm/min traverse speed and a 1 mm tool position configuration. The higher tensile strength is attributed to the dispersion strengthening of the fine Cu particles distributed over the Al material in the stir zone region.

  3. 75 FR 44281 - Public Land Order No. 7747; Partial Revocation, Juniper Butte Range; Idaho

    Science.gov (United States)

    2010-07-28

    ... United States Air Force in Owyhee County, Idaho for the Juniper Butte Range. This order also opens the.... 13, lot 1. The area described contains 5 acres, more or less, in Owyhee County. 2. At 9 a.m.,...

  4. True Color Orthophotography for Fossil Butte National Monument Vegetation Mapping Project

    Data.gov (United States)

    National Park Service, Department of the Interior — This photo mosaic of Fossil Butte National Monument was created from scanned 9x9s flown in 2004 in conjunction with the Vegetation Mapping Program. The photography...

  5. Spatial Vegetation Data for Fossil Butte National Monument Vegetation Mapping Project

    Data.gov (United States)

    National Park Service, Department of the Interior — This polygon feature class represents vegetation communities mapped at Fossil Butte National Monument. The polygons were generated using guidelines set by the...

  6. Field Plot and Observation Points for Fossil Butte National Monument Vegetation Mapping Project

    Data.gov (United States)

    National Park Service, Department of the Interior — This point file contains 255 point locations of field plot and observation data used by, and collected for, the vegetation mapping project for Fossil Butte National...

  7. 78 FR 21582 - Revisions to the California State Implementation Plan, Butte County Air Quality Management...

    Science.gov (United States)

    2013-04-11

    ... AGENCY 40 CFR Part 52 Revisions to the California State Implementation Plan, Butte County Air Quality Management District and Sacramento Metropolitan Air Quality Management District AGENCY: Environmental... County Air Quality Management District (BCAQMD) and Sacramento Metropolitan Air Quality...

  8. 78 FR 21540 - Revisions to the California State Implementation Plan, Butte County Air Quality Management...

    Science.gov (United States)

    2013-04-11

    ... Management District and Sacramento Metropolitan Air Quality Management District AGENCY: Environmental... revisions to the Butte County Air Quality Management District (BCAQMD) and Sacramento Metropolitan Air Quality Management District (SMAQMD) portions of the California State Implementation Plan (SIP)....

  9. Mr Parvez Butt, Chairman of the Atomic Energy Commission (PAEC), Pakistan

    CERN Multimedia

    Maximilien Brice

    2003-01-01

    Photo 01: Mr. Parvez Butt, Chairman Pakistan Atomic Energy Commission (standing 4th from left) with his delegation and ATLAS team standing in front of the Barrel Supports manufactured in HMC3 - Pakistan.

  10. Butte Sink Wildlife Management Area [1989:Land Status Map: Sheet 1 of 2

    Data.gov (United States)

    US Fish and Wildlife Service, Department of the Interior — This map was produced by the Division of Realty to depict landownership at Butte Sink Wildlife Management Area. It was generated from rectified aerial photography,...

  11. Willamette Valley - Oregon White Oak Restoration: North Baskett Butte and Maple Knoll RNA

    Data.gov (United States)

    US Fish and Wildlife Service, Department of the Interior — This project was the initial work needed to preserve the existing oak habitat on WVNWRC by eliminating the Douglas fir overstory. North Baskett Butte, on Baskett...

  12. Laser welding of SSM Cast A356 aluminium alloy processed with CSIR-Rheo technology

    CSIR Research Space (South Africa)

    Akhter, R

    2006-01-01

    Full Text Available Samples of aluminium alloy A356 were manufactured by Semi Solid Metals HPDC technology, developed recently in CSIR, Pretoria. They were butt welded in as cast conditions using as Nd: YAG laser. The best metal and weld microstructure were presented...

  13. Variation in, and causes of, toxicity of cigarette butts to a cladoceran and microtox.

    Science.gov (United States)

    Micevska, T; Warne, M St J; Pablo, F; Patra, R

    2006-02-01

    Cigarette butts are the most numerically frequent form of litter in the world. In Australia alone, 24-32 billion cigarette butts are littered annually. Despite this littering, few studies have been undertaken to explore the toxicity of cigarette butts in aquatic ecosystems. The acute toxicity of 19 filtered cigarette types to Ceriodaphnia cf. dubia (48-hr EC50 (immobilization)) and Vibrio fischeri (30-min EC50 (bioluminescence)) was determined using leachates from artificially smoked cigarette butts. There was a 2.9- and 8-fold difference in toxicity between the least and most toxic cigarette butts to C. cf. dubia and V. fischeri, respectively. Overall, C. cf. dubia was more inherently sensitive than V. fischeri by a factor of approximately 15.4, and the interspecies relationship between C. cf. dubia and V. fischeri was poor (R(2) = 0.07). This poor relationship indicates that toxicity data for cigarette butts for one species could not predict or model the toxicity of cigarette butts to the other species. However, the order of the toxicity of leachates can be predicted. It was determined that organic compounds caused the majority of toxicity in the cigarette butt leachates. Of the 14 organic compounds identified, nicotine and ethylphenol were suspected to be the main causative toxicants. There was a strong relationship between toxicity and tar content and between toxicity and nicotine content for two of the three brands of cigarettes (R(2 )> 0.70) for C. cf. dubia and one brand for V. fischeri. However, when the cigarettes were pooled, the relationship was weak (R(2) < 0.40) for both test species. Brand affected the toxicity to both species but more so for V. fischeri.

  14. Strength of Butt and Sharp-Cornered Joints

    Energy Technology Data Exchange (ETDEWEB)

    REEDY JR.,EARL DAVID

    2000-08-21

    There has been considerable progress in recent years towards developing a stress intensity factor-based method for predicting crack initiation at a sharp, bimaterial comer. There is now a comprehensive understanding of the nature of multi-material, two-dimensional, linear-elastic, wedge-tip stress fields. In general, the asymptotic stress state at the apex of dissimilar bonded elastic wedges (i.e. at an interface comer) can have one or more power-law singularities of differing strength and with exponents that can be real or complex. There are, however; many configurations of practical importance, (e.g. adhesively bonded butt joints, hi-material beams, etc.) where interface-comer stresses are described by one, real-valued power-law singularity. In such cases, one can reasonably hypothesize that failure occurs at a critical value of the stress intensity factor: when K{sub a}=K{sub ac}.This approach is completely analogous to LEFM except that the critical stress intensity factor is associated with a discontinuity other than a crack. To apply the K{sub ac} criterion, one must be able to accurately calculate K{sub a} for arbitrary geometries. There are several well-established methods for calculating K{sub a}. These include matching asymptotic and detailed finite element results, evaluation of a path-independent contour integral, and general finite element methods for calculating K. for complex geometries. A rapidly expanding catalog of K{sub a} calibrations is now available for a number of geometries of practical interest. These calibrations provide convenient formulas that can be used in a failure analysis without recourse to a detailed numerical analysis. The K{sub ac} criterion has been applied with some notable successes. For example, the variation in strength of adhesively bonded butt joints with bond thickness and the dependence of this relationship on adhered stiffness is readily explained. No other one-parameter fracture criterion is able to make this sort of

  15. Critical Gap distance in Laser Butt-welding

    DEFF Research Database (Denmark)

    Bagger, Claus; Olsen, Flemming Ove

    1999-01-01

    In a number of systematic laboratory experiments the critical gap distance that results in sound beads in laser butt welding is sought identified. By grinding the edges of the sheets, a number of "reference" welds are made and compared to the sheets with shear cut edges. In the tests the gap...... was set at 0.00, 0.02, 0.05, 0.08 and 0.10 mm. Mild steel (St 1203) with a thickness of 0.75 and 1.25 mm with and without zinc coating were analysed. A total of 120 welds were made at different welding speeds.As quality norm DIN 8563 was used to divide the welds into quality classes. A number of welds...... were also x-ray photographed.Of the weld combinations analysed 80 % were of high quality and 17 % of a non-acceptable quality. 90 % of the bad welds had a gap distance larger than 0.05 mm. The results showed that 85 % of the bad welds were shear cut and only 15 % grinded. Two third of the bad welds...

  16. Developmental toxicity of cigarette butts - An underdeveloped issue.

    Science.gov (United States)

    Lee, Wenjau; Lee, Chih Chun

    2015-03-01

    Cigarette butts (CBs) littering is not just an unsightly nuisance but also a public health problem, because chemicals contained in cigarettes can leach into aquatic environments and pose a risk to the health of humans and wildlife. However, this risk is largely unrecognized or ignored by the public, and toxicological evidence of CBs is scarce. Therefore, we used medaka embryos (Oryzias latipes) to explore developmental toxicity of CBs. The embryos were exposed to various concentrations of leachates from smoked and unsmoked cigarette tobacco (ST and UST) and filters (SF and USF), and observed from 1 to 3 days post-fertilization. The images were recorded and several developmental endpoints analyzed. The values from these endpoints were then used to calculate the Integrated Biomarker Response and evaluate overall effects of the leachates. Some of the embryos were allowed to hatch, and the hatchlings were tested for anxiety-like behavior. Our results showed that low concentrations of the leachates from ST, UST, and SF raised the heart rate, accelerated development, and changed behavior, while high concentrations lowered the heart rate, suppressed development, and increased mortality. The lowest observed effect concentration for the leachates was ≤0.2piece (pc)/L. The USF leachate had no effect at the concentration of 20pc/L. Developmental toxicity of the leachates was ranked as: ST>UST>SF>USF. This study has demonstrated for the first time that CB leachates affect fish development, and provided toxicological evidence to better assess ecological impacts of CBs.

  17. Mobility of Metal Tracers in Unsaturated Tuffs of Busted Butte

    Science.gov (United States)

    Groffman, A. R.

    2001-12-01

    A complex tracer mixture was injected continuously for over two years into a 10 m x 10 m x 7 m block of unsaturated tuff as part of the Busted Butte unsaturated-zone tracer test at Yucca Mountain. The test was designed to measure tracer transport within the Topopah Springs and Calico Hills tuffs, units that occur between the potential high-level nuclear waste repository at Yucca Mountain and the water table below. The mixture included nonreactive (Br, I, and fluorinated benzoic acids (FBAs)) and reactive tracers (Li, Ce, Sm, Ni, Co, and Mn). Bromide, I, FBAs, and Li were detected during the test on absorbent pads emplaced in a series of solute collection boreholes located beneath the injectors but the more strongly sorbing metals did not reach the collection boreholes during this period. To determine the distribution and mobility of these metals, tracer constituents were extracted from tuff samples collected during overcoring and mineback of the test block. Tracers were extracted from the tuff samples by leaching with a 5% nitric acid solution for metals and a bicarbonate-carbonate buffer for anions. Results from the overcore sample suite show that metals have migrated through the tuff in the region adjacent to and immediately below the tracer injectors. Consistent with laboratory sorption measurements and observed breakthrough in the collection boreholes, rock analyses showed that Li is the most mobile of the metals. Co and Ni behave similarly, traveling tens of cm from the injection sites, while Sm and Ce moved far less, possibly due to precipitation reactions in addition to sorption. Determination of Mn transport is complicated by high background concentrations in the tuff; additional background samples are currently being evaluated. As expected, our rock analyses show that the nonreactive tracers Br and FBAs have moved beyond the overcore region, corroborating results from collection boreholes.

  18. Effect of Multi-repair Welding on Fatigue Performance of Aluminum Alloy Profile Welded Joint

    Science.gov (United States)

    Diao, You-De; Shi, Chun-Yuan; Tian, Hong-Lei

    2016-05-01

    Aluminum alloy profile has been widely used in the manufacture of the rail vehicles. But it's necessary for the repair welding of the welded joints to be conducted because some defects exist in the weld such as porosity, inclusions and incomplete penetrations in the welding processes. In this paper, the influence of the multi-repair welding of 6005A aluminum alloy profile butt welded joints on the fatigue performance are investigated based on the results of fatigue tests. The parameters of curves and the fatigue strength of the welded joints are calculated, and Goodman fatigue limit diagram is also obtained. The results show that fatigue strength of aluminum alloy profile butt welded joints, in condition of 107 cycle life, meet the standard requirement for the as-welded, repair welded state one time or two times respectively.

  19. Pueblo Folklore, Landscape Phenomenology and the Visual Poetics of Fajada Butte

    Science.gov (United States)

    Carey, C.

    2009-08-01

    In the interest of reexamining the site of Fajada Butte in Chaco Canyon, this paper seeks to recontextualize discussions of its controversial spiral petroglyphs and astronomical phenomena (Sun Daggers) with reference to landscape phenomenology, visual and literary poetics, and the astronomical orientation of contemporary Pueblo ceremonial practices. The dearth of recent scholarship on Fajada Butte may have arisen from the many controversial arguments about its function from a variety of disciplinary locations including archaeology, anthropology, geology, and archeoastronomy. Via an emphasis on the physical landscape, storytelling, contemporary ceremonial practices and ancestral ties to Chaco Canyon, the Zuni and Hopi pueblos provide a context for re-examining the astronomical phenomena of Fajada Butte as a natural shrine of the of Chacoan culture and repository of an array of symbolic content.

  20. Dormaier and Chester Butte 2007 Follow-up Habitat Evaluation Procedures Report.

    Energy Technology Data Exchange (ETDEWEB)

    Ashley, Paul R.

    2008-01-01

    Follow-up habitat evaluation procedures (HEP) analyses were conducted on the Dormaier and Chester Butte wildlife mitigation sites in April 2007 to determine the number of additional habitat units to credit Bonneville Power Administration (BPA) for providing funds to enhance, and maintain the project sites as partial mitigation for habitat losses associated with construction of Grand Coulee Dam. The Dormaier follow-up HEP survey generated 482.92 habitat units (HU) or 1.51 HUs per acre for an increase of 34.92 HUs over baseline credits. Likewise, 2,949.06 HUs (1.45 HUs/acre) were generated from the Chester Butte follow-up HEP analysis for an increase of 1,511.29 habitat units above baseline survey results. Combined, BPA will be credited with an additional 1,546.21 follow-up habitat units from the Dormaier and Chester Butte parcels.

  1. 77 FR 42697 - Stainless Steel Butt-Weld Pipe Fittings From Italy, Malaysia, and the Philippines: Continuation...

    Science.gov (United States)

    2012-07-20

    ... Orders: Stainless Steel Butt-Weld Pipe Fittings From Italy, Malaysia, and the Philippines, 66 FR 11257 (February 23, 2001). \\2\\ See Initiation of Five-Year (``Sunset'') Review, 76 FR 67412 (November 1, 2011... Steel Butt-Weld Pipe Fittings From Italy, Malaysia, and the Philippines, 77 FR 39735 (July 5, 2012),...

  2. 77 FR 33211 - Horse Butte Wind I LLC; Supplemental Notice That Initial Market-Based Rate Filing Includes...

    Science.gov (United States)

    2012-06-05

    ... From the Federal Register Online via the Government Publishing Office DEPARTMENT OF ENERGY Federal Energy Regulatory Commission Horse Butte Wind I LLC; Supplemental Notice That Initial Market- Based Rate...-referenced proceeding of Horse Butte Wind I LLC's application for market-based rate authority, with...

  3. 76 FR 9320 - Foreign-Trade Zone 274-Butte-Silver Bow, MT; Application for Manufacturing Authority REC Silicon...

    Science.gov (United States)

    2011-02-17

    ... Authority REC Silicon (Polysilicon and Silane Gas) Butte, MT An application has been submitted to the..., requesting manufacturing authority on behalf of REC Silicon, located in Butte, Montana. The application was... regulations of the Board (15 CFR part 400). It was formally filed on February 11, 2011. The REC...

  4. Ingestion of cigarettes and cigarette butts by children--Rhode Island, January 1994-July 1996 .

    Science.gov (United States)

    1997-02-14

    During 1995, the American Association of Poison Control Centers (AAPCC) received 7917 reports of potentially toxic exposures to tobacco products among children aged cigars. Acute nicotine poisoning is characterized by rapid onset of symptoms that may be severe when large amounts have been ingested. During January 1994-July 1996, the Rhode Island Poison Control Center (RIPCC) received 146 reports of ingestion of products containing nicotine by children aged cigarette butts among children aged cigarette butts by children aged < or = 6 years resulted in minor toxic effects and occurred more frequently in households where smoking was permitted in the presence of children and where cigarettes and cigarette wastes were accessible to children.

  5. Multiple crack propagation by DBEM in a riveted butt-joint: a simplified bidimensional approach

    Directory of Open Access Journals (Sweden)

    R. Citarella

    2016-03-01

    Full Text Available A Multi-Site Damage (MSD crack growth simulation is presented, carried out by means of Dual Boundary Element Method (DBEM, in a two-dimensional analysis of a cracked butt-joint made of aluminium 2024 T3. An equivalent crack length is proposed for an approximated 2D analysis of a 3D problem where the crack front assumes a part elliptical shape due to secondary bending effects. The assumptions made to perform such simplified bidimensional analyses are validated by comparing numerical results with experimental data, the latter obtained from a fatigue tested riveted butt-joint.

  6. 76 FR 43341 - Notice of Availability of the Record of Decision for the West Butte Wind Power Right-of-Way...

    Science.gov (United States)

    2011-07-20

    ... Bureau of Land Management Notice of Availability of the Record of Decision for the West Butte Wind Power... INFORMATION CONTACT: Steve Storo, BLM West Butte Wind Power Right-of-Way Project Lead: telephone (541) 416... INFORMATION: The applicant, West Butte Wind Power, LLC, filed right-of-way (ROW) application OR-065784 to...

  7. Several braze filler metals for joining an oxide-dispersion-strengthened nickel-chromium-aluminum alloy

    Science.gov (United States)

    Gyorgak, C. A.

    1975-01-01

    An evaluation was made of five braze filler metals for joining an aluminum-containing oxide dispersion-strengthened (ODS) alloy, TD-NiCrAl. All five braze filler metals evaluated are considered suitable for joining TD-NiCrAl in terms of wettability and flow. Also, the braze alloys appear to be tolerant of slight variations in brazing procedures since joints prepared by three sources using three of the braze filler metals exhibited similar brazing characteristics and essentially equivalent 1100 C stress-rupture properties in a brazed butt-joint configuration. Recommendations are provided for brazing the aluminum-containing ODS alloys.

  8. Quantifying Littered Cigarette Butts to Measure Effectiveness of Smoking Bans to Building Perimeters

    Science.gov (United States)

    Seitz, Christopher M.; Strack, Robert W.; Orsini, Muhsin Michael; Rosario, Carrie; Haugh, Christie; Rice, Rebecca; Wyrick, David L.; Wagner, Lorelei

    2012-01-01

    Objective: The authors estimated the number of violations of a university policy that prohibited smoking within 25 ft of all campus buildings. Participants: The project was conducted by 13 student researchers from the university and a member of the local public health department. Methods: Students quantified cigarette butts that were littered in a…

  9. Characterizing butt-rot fungi on USA-affiliated islands in the western Pacific

    Science.gov (United States)

    Phil Cannon; Ned B. Klopfenstein; Robert L. Schlub; Mee-Sook Kim; Yuko Ota; Norio Sahashi; Roland J. Quitugua; John W. Hanna; Amy L. Ross-Davis; J. D. Sweeney

    2014-01-01

    Ganoderma and Phellinus are genera that commonly cause tree butt-rot on USA-affiliated islands of the western Pacific. These fungal genera can be quite prevalent, especially in older mangrove stands. Although the majority of infections caused by these fungi lead to severe rotting of the heartwood, they typically do not directly kill the living tissues of the sapwood,...

  10. Gap Width Study and Fixture Design in Laser Butt-Welding

    DEFF Research Database (Denmark)

    Gong, Hui; Olsen, Flemming Ove

    This paper discusses some practical consideration for design of a mechanical fixture, which enables to accurately measure the width of a gap between two stainless steel workpieces and to steadfastly clamp the workpieces for butt-welding with a high power CO2 laser.With such a fixture, a series...... of butt-welding experiment is successfully carried out in order to find the maximum allowable gap width in laser butt-welding. The gap width study (GWS) is performed on the material of SST of W1.4401 (AISI 316) under various welding conditions, which are the gap width : 0.00-0.50 mm, the welding speed : 0.......5-2.0 m/min, the laser power : 2 and 2.6 kW and the focal point position : 0 and -1.2 mm. Quality of all the butt welds are destructively tested according to ISO 13919-1.Influences of the variable process parameters to the maximum allowable gap width are observed as (1) the maximum gap width is inversely...

  11. Geology of the Pumpkin Buttes Area of the Powder River Basin, Campbell and Johnson Counties, Wyoming

    Science.gov (United States)

    Sharp, William Neil; White, Amos McNairy

    1956-01-01

    About 200 uranium occurrences have been examined in the Pumpkin Buttes area, Wyoming. Uranium minerals are visible at most of these places and occur in red and buff sandstone lenses in the Wasatch formation of Eocene age. The uranium minerals are disseminated in buff sandstone near red sandstone, and also occur in red sandstone in manganese oxide concretions and uraninite concretions.

  12. 77 FR 39735 - Stainless Steel Butt-Weld Pipe Fittings From Italy, Malaysia, and the Philippines

    Science.gov (United States)

    2012-07-05

    ...)] Stainless Steel Butt-Weld Pipe Fittings From Italy, Malaysia, and the Philippines Determination On the basis..., Malaysia, and the Philippines would be likely to lead to continuation or recurrence of material injury to... Pipe Fittings from Italy, Malaysia, and the Philippines: Inv. Nos. 731-TA-865-867 (Second...

  13. Gas metal arc welding of butt joint with varying gap width based on neural networks

    DEFF Research Database (Denmark)

    Christensen, Kim Hardam; Sørensen, Torben

    2005-01-01

    This paper describes the application of the neural network technology for gas metal arc welding (GMAW) control. A system has been developed for modeling and online adjustment of welding parameters, appropriate to guarantee a certain degree of quality in the field of butt joint welding with full p......-learning PSD control algorithm has been proposed....

  14. TIG-dressing of High Strength Butt Welded Connection. Part 2: Physical Testing and Modelling

    NARCIS (Netherlands)

    Van Es, S.H.J.; Kolstein, M.H.; Pijpers, R.J.M.; Bijlaard, F.S.K.

    2014-01-01

    Weld improvement techniques are aimed at reducing the notch effects of welds and generally focus on two aspects: a change of geometry of the weld toe and a change of the weld residual stresses. In this paper, fatigue tests are discussed, performed on butt welded specimens in steel grades ranging

  15. TIG-dressing of high strength butt welded connection - Part 2: physical testing and modelling

    NARCIS (Netherlands)

    Es, S.H.J. van; Kolstein, M.H.; Pijpers, R.J.M.; Bijlaard, F.S.K.

    2013-01-01

    Weld improvement techniques are aimed at reducing the notch effects of welds and generally focus on two aspects: a change of geometry of the weld toe and a change of the weld residual stresses. In this paper, fatigue tests are discussed, performed on butt welded specimens in steel grades ranging

  16. TIG-dressing of high strength butt welded connection - Part 2: physical testing and modelling

    NARCIS (Netherlands)

    Es, S.H.J. van; Kolstein, M.H.; Pijpers, R.J.M.; Bijlaard, F.S.K.

    2013-01-01

    Weld improvement techniques are aimed at reducing the notch effects of welds and generally focus on two aspects: a change of geometry of the weld toe and a change of the weld residual stresses. In this paper, fatigue tests are discussed, performed on butt welded specimens in steel grades ranging fro

  17. TIG-dressing of High Strength Butt Welded Connection. Part 2: Physical Testing and Modelling

    NARCIS (Netherlands)

    Van Es, S.H.J.; Kolstein, M.H.; Pijpers, R.J.M.; Bijlaard, F.S.K.

    2014-01-01

    Weld improvement techniques are aimed at reducing the notch effects of welds and generally focus on two aspects: a change of geometry of the weld toe and a change of the weld residual stresses. In this paper, fatigue tests are discussed, performed on butt welded specimens in steel grades ranging fro

  18. Cigarettes Butts and the Case for an Environmental Policy on Hazardous Cigarette Waste

    Directory of Open Access Journals (Sweden)

    Richard Barnes

    2009-05-01

    Full Text Available Discarded cigarette butts are a form of non-biodegradable litter. Carried as runoff from streets to drains, to rivers, and ultimately to the ocean and its beaches, cigarette filters are the single most collected item in international beach cleanups each year. They are an environmental blight on streets, sidewalks, and other open areas. Rather than being a protective health device, cigarette filters are primarily a marketing tool to help sell ‘safe’ cigarettes. They are perceived by much of the public (especially current smokers to reduce the health risks of smoking through technology. Filters have reduced the machine-measured yield of tar and nicotine from burning cigarettes, but there is controversy as to whether this has correspondingly reduced the disease burden of smoking to the population. Filters actually may serve to sustain smoking by making it seem less urgent for smokers to quit and easier for children to initiate smoking because of reduced irritation from early experimentation. Several options are available to reduce the environmental impact of cigarette butt waste, including developing biodegradable filters, increasing fines and penalties for littering butts, monetary deposits on filters, increasing availability of butt receptacles, and expanded public education. It may even be possible to ban the sale of filtered cigarettes altogether on the basis of their adverse environmental impact. This option may be attractive in coastal regions where beaches accumulate butt waste and where smoking indoors is increasingly prohibited. Additional research is needed on the various policy options, including behavioral research on the impact of banning the sale of filtered cigarettes altogether.

  19. Cigarettes butts and the case for an environmental policy on hazardous cigarette waste.

    Science.gov (United States)

    Novotny, Thomas E; Lum, Kristen; Smith, Elizabeth; Wang, Vivian; Barnes, Richard

    2009-05-01

    Discarded cigarette butts are a form of non-biodegradable litter. Carried as runoff from streets to drains, to rivers, and ultimately to the ocean and its beaches, cigarette filters are the single most collected item in international beach cleanups each year. They are an environmental blight on streets, sidewalks, and other open areas. Rather than being a protective health device, cigarette filters are primarily a marketing tool to help sell 'safe' cigarettes. They are perceived by much of the public (especially current smokers) to reduce the health risks of smoking through technology. Filters have reduced the machine-measured yield of tar and nicotine from burning cigarettes, but there is controversy as to whether this has correspondingly reduced the disease burden of smoking to the population. Filters actually may serve to sustain smoking by making it seem less urgent for smokers to quit and easier for children to initiate smoking because of reduced irritation from early experimentation. Several options are available to reduce the environmental impact of cigarette butt waste, including developing biodegradable filters, increasing fines and penalties for littering butts, monetary deposits on filters, increasing availability of butt receptacles, and expanded public education. It may even be possible to ban the sale of filtered cigarettes altogether on the basis of their adverse environmental impact. This option may be attractive in coastal regions where beaches accumulate butt waste and where smoking indoors is increasingly prohibited. Additional research is needed on the various policy options, including behavioral research on the impact of banning the sale of filtered cigarettes altogether.

  20. Multiple data sets converge on a geologic structural model for Glass Buttes, Oregon geothermal prospect

    Science.gov (United States)

    Walsh, P.; Martini, B.; Lide, C.; Boschmann, D.; Dilles, J. H.; Meigs, A.

    2010-12-01

    Geologic field work is being combined with multiple remote sensing and geophysical tools to model fault structure at the Glass Buttes geothermal prospect in central Oregon. Glass Buttes are a Pliocene volcanic center that sits near the junction of the Abert Rim and Brothers Fault Zones. West-northwest-striking faults, which typify the Brothers Fault Zone, bound Glass Buttes. Individual faults and fault intersections are anticipated to provide permeability for utility scale geothermal development in central Oregon. Existing temperature data reveal a maximum of 90° C measured at 600 m, with ~160° C/km bottom hole temperature gradient. High temperature surface alteration, abundant WNW-oriented faulting, and reported drilling mud losses indicate likely commercial temperatures and fracture-controlled permeability at depth. LiDAR, hyperspectral mineral mapping, and field mapping constrain near-surface structure and volcanic contacts; aeromagnetic data constrain surface to intermediate (<1000 m) structure; and gravity data constrain deeper structure (surface-2000 m). Data sets agree reasonably well in some areas, although gravity data reflect a few deep-seated faults more than the densely faulted surface structure. On the east side of the prospect, these interpreted faults trend ENE, nearly perpendicular to observed surface structures. To the north of Glass Buttes, a curvilinear gravity high and topographic low indicate that Glass Buttes sits on the southern end of a previously unidentified buried caldera or graben. Interpretation of subsurface and gravity data do not uniquely distinguish between these alternative interpretations. Exploratory drilling will target intersections of surface faults with deeper gravity-defined features.

  1. Novel approach of LY12 alloy brazing

    Institute of Scientific and Technical Information of China (English)

    薛松柏; 钱乙余; 董健; 吕晓春

    2003-01-01

    The LY12 Al alloy was brazed with the adoption of the improved KF-CsF-AlF3 flux matching Ag-Al-Cu-Zn filler metal. The shear strength of brazed joint could reach 80% of that of the substrate and the tensile strength of butt brazed joint will be 70% of that of the substrate. This was the great progress against the traditional claim that Al alloy reinforced by heat treatment could not be brazed. The experimental results and theoretical analysis had proved that it was the key issue to remove the MgO oxide film below 503℃. The addition of rare earth La was the effective way to obtain better mechanical properties of the filler metal as well as brazed joints.

  2. Effect of width of repair welding on stress distribution of dissimilar metal butt weld of nuclear piping

    Energy Technology Data Exchange (ETDEWEB)

    Hwang, Won Shik; Lee, Hwee Seung; Huh, Nam Su [Seoul National Univ. of Science and Technology, Seoul (Korea, Republic of)

    2013-10-15

    In the present work, the welding residual stress due to repair welding and the stress redistribution behavior due to primary pressure are investigated via 2-dimensional non-linear finite element analyses. In particular, the effect of repair welding width on stress distribution is emphasized. Although, large tensile residual stresses are produced at the PWSCC sensitive region due to repair welding, these stresses are highly reduced due to stress redistribution caused by primary load. Based on the present finite element results, it has been revealed that the effect of width of repair welding on stress distribution is not significant. In the past few years, many numerical and experimental works have been made to assess a structural integrity of cracked components subjected to primary water stress corrosion cracking in dissimilar metal weld (DMW) using Alloys 82/182 in nuclear industries worldwide. These works include a prediction of weld residual stresses in dissimilar metal weld by either numerical or experimental works since an accurate estimation of residual stress distribution in dissimilar metal weld is the most important element for integrity assessment of components subjected to primary water stress corrosion cracking. During an actual welding process, in general, a repair welding is often performed when a defect indication is detected during post-welding inspection. It has been revealed that such a repair welding could lead to higher tensile residual stress in dissimilar metal weld, which is detrimental to the crack growth due to primary water stress corrosion cracking. Thus, the prediction of residual stress considering a repair welding is needed, and then many efforts were made on this issue. In the present work, the effect of width of repair welding on stress distribution of dissimilar metal butt weld of nuclear piping is evaluated based on the detailed 2-dimensional non-linear finite element analyses. For this purpose, the welding residual stress due to

  3. Unioned layer for the Point of Rocks-Black Butte coal assessment area, Green River Basin, Wyoming (porbbfing.shp)

    Data.gov (United States)

    U.S. Geological Survey, Department of the Interior — This ArcView shapefile contains a polygon representation of the spatial query layer for the Point of Rocks-Black Butte coalfield, Greater Green River Basin, Wyoming....

  4. What Crested Butte Mountain Resort Feels the Ski Industry Is, In General, Looking for in College Graduates.

    Science.gov (United States)

    Jernigan, Rick

    This paper describes general employment requirements for employment candidates in the skiing industry, as seen by Crested Butte Mountain Resort personnel. General educational requirements are primarily business skills, including: communications, computers, math, finance, accounting, economics, personnel administration, and psychology. Other…

  5. Study on fatigue experiment for transverse butt welds under 2G and 3G weld positions

    Directory of Open Access Journals (Sweden)

    Kang Sung-Wook

    2015-09-01

    Full Text Available Although the transverse butt weld method with ceramic backing strip has been widely used in various industrial fields for its fabricational convenience, it is rarely used in offshore industries since the fatigue strength of the weld joint has not been proved sufficiently. This study conducted fatigue tests for series of butt weld specimens with horizontal (2G and vertical (3G welding positions in order to verify the fatigue strength compared to S-N curve by DNV (Det Norske Veritas, IIW (International Institute of Welding and Eurocode 3. The difference of the 2G specimens and the 3G specimens are investigated in terms of angular distortion and the effect on the fatigue strength are analyzed.

  6. Fatigue Crack Growth on Double Butt Weld with Toe Crack of Pipelines Steel

    OpenAIRE

    HADJOUI, Féthi; Benachour, Mustapha; Benguediab,Mohamed

    2012-01-01

    The welded structures have a broad applicability (car industry, aeronautical, marine, pipelines, etc.). The welding being an assembled process, presents both advantages and disadvantages. A simple existing defect after welding can generate a catastrophic fracture. This work studies the fatigue crack growth of double butt weld with toe crack. Two types of pipeline material are studied with knowing API 5L grades X60 and X70 where tension form of loading is applied. In order to p...

  7. Integrated electroabsorption-modulated DFB laser by using an improved butt-joint method

    Institute of Scientific and Technical Information of China (English)

    Baoxia Li(李宝霞); Xiaohua Hu(胡小华); Hongliang Zhu(朱洪亮); Baojun Wang(王宝军); Lingjuan Zhao(赵玲娟); Wei Wang(王圩)

    2004-01-01

    An improved butt coupling method is used to fabricate an electroabsorption modulator (EAM) monolithically integrated with a distributed feedback (DFB) laser. The obtained electroabsorption-modulated laser (EML) chip with the traditional shallow ridge exhibits very low threshold current of 12 mA, output power of more than 8 mW, and static extinction ratio of -7 dB at the applied bias voltage from 0.5 to -2.0 V.

  8. Structural architecture and glacitectonic evolution of the Mud Buttes cupola hill complex, southern Alberta, Canada

    Science.gov (United States)

    Phillips, Emrys; Evans, David J. A.; Atkinson, Nigel; Kendall, Allison

    2017-05-01

    This paper presents the results of a detailed multidisciplinary study of the deformed bedrock and overlying Quaternary sediments exposed at the Mud Buttes in southern Alberta, Canada. This large, arcuate cupola hill is composed of intensely folded and thrust sandstones, siltstones and mudstones of the Cretaceous Belly River Group. Glacitectonism responsible for the development of this internally complex landform occurred at the margin of the newly defined Prospect Valley lobe of the Laurentide Ice Sheet. Analysis of the deformation structures reveals that construction of this landform occurred in response to at least two phases of south-directed ice sheet advance separated by a period of retreat. The first phase led to the formation of a forward propagating imbricate thrust stack leading to polyphase deformation of the Belly River Group. D1 thrusting led to the detachment of thrust-bound slices of bedrock which were accreted to the base of the developing imbricate stack. This process resulted in the structurally higher and older thrust-slices being progressively ;back-rotated; (tilted), accompanied by D2 thrusting and folding. Further thrusting during D3 was restricted to the core of the Mud Buttes as the deforming sequence accommodated further compression imposed by the advancing ice. Minor oscillations of the ice margin led to localised brittle-ductile shearing (D4) of the bedrock immediately adjacent to the ice contact part of the thrust stack. The second phase of ice advance led to the accretion of a relatively simple thrust and folded sequence seen the northern side of Mud Buttes. The resulting composite thrust moraine was subsequently overridden by ice advancing from the NNW to form a dome-like cupola-hill. This readvance of the Prospect Valley lobe led to the formation of a thin carapace of Quaternary sediments mantling the Mud Buttes which include glacitectonite, till and an organic-rich clay-silt (?palaeosol).

  9. Assessment of NDE Methods to Detect Lack of Fusion in HDPE Butt Fusion Joints

    Energy Technology Data Exchange (ETDEWEB)

    Crawford, Susan L.; Doctor, Steven R.; Cinson, Anthony D.; Watts, Michael W.; Moran, Traci L.; Anderson, Michael T.

    2011-07-31

    Studies at the Pacific Northwest National Laboratory (PNNL) in Richland, Washington, were conducted to evaluate nondestructive examinations (NDE) coupled with mechanical testing of butt fusion joints in high-density polyethylene (HDPE) pipe for assessing lack of fusion. The work provided information to the United States Nuclear Regulatory Commission (NRC) on the effectiveness of volumetric inspection techniques of HDPE butt fusion joints in Section III, Division 1, Class 3, buried piping systems in nuclear power plants. This paper describes results from assessments using ultrasonic and microwave nondestructive techniques and mechanical testing with the high-speed tensile impact test and the side-bend test for determining joint integrity. A series of butt joints were fabricated in 3408, 12-inch (30.5-cm) IPS DR-11 HDPE material by varying the fusion parameters to create good joints and joints containing a range of lack-of-fusion conditions. Six of these butt joints were volumetrically examined with time-of-flight diffraction (TOFD), phased-array (PA) ultrasound, and the Evisive microwave system. The outer diameter (OD) weld beads were removed for microwave evaluation and the pipes ultrasonically re-evaluated. In two of the six pipes, both the outer and inner diameter (ID) weld beads were removed and the pipe joints re-evaluated. Some of the pipes were sectioned and the joints destructively evaluated with the high-speed tensile test and the side-bend test. The fusion parameters, nondestructive and destructive evaluation results have been correlated to validate the effectiveness of what each NDE technology detects and what each does not detect. There was no single NDE method that detected all of the lack-of-fusion flaws but a combination of NDE methods did detect most of the flaws.

  10. Integrated electroabsorption-modulated DFB laser by using an improved butt-joint method

    Science.gov (United States)

    Li, Baoxia; Hu, Xiaohua; Zhu, Hongliang; Wang, Baojun; Zhao, Lingjuan; Wang, Wei

    2004-04-01

    An improved butt coupling method is used to fabricate an electroabsorption modulator (EAM) monolithically integrated with a distributed feedback (DFB) laser. The obtained electroabsorption-modulated laser (EML) chip with the traditional shallow ridge exhibits very low threshold current of 12 mA, output power of more than 8 mW, and static extinction ratio of -7 dB at the applied bias voltage from 0.5 to -2.0 V.

  11. Additional Interface Corner Toughness Data for an Adhesively-Bonded Butt Joint

    Energy Technology Data Exchange (ETDEWEB)

    Guess, T.R.; Reedy, E.D.

    1999-04-14

    Over a period of 15 months, five sets of adhesively-bonded butt joints were fabricated and tested. This previously unreported data is used to assess the variability of measured interface corner toughness values, K{sub ac}, as well as the dependence of K{sub ac} on surface preparation. A correlation between K{sub ac} and the size of the adhesive failure zone is also noted.

  12. Turning cigarette butt waste into an alternative control tool against an insecticide-resistant mosquito vector.

    Science.gov (United States)

    Dieng, Hamady; Rajasaygar, Sudha; Ahmad, Abu Hassan; Ahmad, Hamdan; Rawi, Che Salmah Md; Zuharah, Wan Fatma; Satho, Tomomitsu; Miake, Fumio; Fukumitsu, Yuki; Saad, Ahmad Ramli; Ghani, Idris Abd; Vargas, Ronald Enrique Morales; Majid, Abdul Hafiz Ab; Abubakar, Sazaly

    2013-12-01

    Annually, 4.5 trillion cigarette butts (CBs) are flicked into our environment. Evidence exists that CB waste is deadly to aquatic life, but their lethality to the aquatic life of the main dengue vector is unknown. CBs are full of toxicants that occur naturally, during planting and manufacturing, which may act as larvicidal agents. We assessed Aedes aegypti vulnerability to Marlboro butts during its development. Overall, CBs showed insecticidal activities against larvae. At early phases of development, mortality rates were much higher in two CBs solution (2CBSol) and 3CBSol microcosms (MICRs). Larval survival gradually decreased with development in 1CBSol-MICRs. However, in great presence of CBs, mortality was high even for the late developmental stages. These results suggest that A. aegypti larvae are vulnerable to CB presence in their habitats, but this effect was seen most during the early developmental phases and in the presence of increased amounts of cigarette remnants. CB filters are being used as raw material in many sectors, i.e., brick, art, fashion, plastic industries, as a practical solution to the pollution problem, the observed butt waste toxicity to mosquito larvae open new avenues for the identification of novel insecticide products.

  13. Joining of the AMC Composites Reinforced with Ti3Al Intermetallic Particles by Resistance Butt Welding

    Directory of Open Access Journals (Sweden)

    Adamiak M.

    2016-06-01

    Full Text Available The introduction of new reinforcing materials continues to be investigated to improve the final behaviour of AMCs as well as to avoid some drawbacks of using ceramics as reinforcement. The present work investigates the structure, properties and ability of joining aluminium EN-AW 6061 matrix composite materials reinforced with Ti3Al particles by resistance butt welding as well as composite materials produced by mechanical milling, powder metallurgy and hot extrusion techniques. Mechanically milled and extruded composites show finer and better distribution of reinforcement particles, which leads to better mechanical properties of the obtained products. Finer microstructure improves mechanical properties of obtained composites. The hardness increases twice in the case of mechanically milled composites also, a higher reinforcement content results in higher particle dispersion hardening, for 15 wt.% of intermetallics reinforcement concentration composites reach about 400 MPa UTS. Investigation results of joints show that best hardness and tensile properties of joints can be achieved by altering soft conditions of butt welding process e.g. current flow time 1.2 s and current 1400 A. To improve mechanical properties of butt welding joints age hardening techniques can also be used.

  14. A Demonstration System for Capturing Geothermal Energy from Mine Waters beneath Butte, Montana

    Energy Technology Data Exchange (ETDEWEB)

    Blackketter, Donald [Montana Tech of the Univ. of Montana, Butte, MT (United States)

    2015-06-01

    Executive Summary An innovative 50-ton ground-source heat pump (GSHP) system was installed to provide space heating and cooling for a 56,000 square foot (5,200 square meter) building in Butte Montana, in conjunction with its heating and chiller systems. Butte is a location with winter conditions much colder than the national average. The GSHP uses flooded mine waters at 78F (25C) as the heat source and heat sink. The heat transfer performance and efficiency of the system were analyzed using data from January through July 2014. This analysis indicated that for typical winter conditions in Butte, Montana, the GSHP could deliver about 88% of the building’s annual heating needs. Compared with a baseline natural-gas/electric system, the system demonstrated at least 69% site energy savings, 38% source energy savings, 39% carbon dioxide emissions reduction, and a savings of $17,000 per year (40%) in utility costs. Assuming a $10,000 per ton cost for installing a production system, the payback period at natural gas costs of $9.63/MMBtu and electricity costs of $0.08/kWh would be in the range of 40 to 50 years. At higher utility prices, or lower installation costs, the payback period would obviously be reduced.

  15. Summary of investigations of uranium deposits in the Pumpkin Buttes area, Johnson and Campbell Counties, Wyoming

    Science.gov (United States)

    Troyer, Max L.; McKay, Edward J.; Soister, Paul E.; Wallace, Stewart R.

    1954-01-01

    Uranium minerals were discovered in the Pumpkin Buttes area, Campbell and Johnson Counties, Wyo., by the U. S. Geological Survey in October 1951. From June to November 1952, an area of about 750 square miles was examined for uranium deposits, and 211 localities having abnormally high radioactivity were found; uranium minerals are visible at 121 of these localities. All known uranium mineralization in the area is restricted to sandstones of the Wasatch formation, except sparsely disseminated uranium in the sandstone of the White River formation, which caps the Pumpkin Buttes, mid several localities on the Great Pine Ridge southwest of the Pumpkin Buttes where iron-saturated sandstone and clinker in the Fort Union formation have above-normal radioactivity. The uranium occurrences in the Wasatch formation are in a red sandstone zone 450 to 900 feet above the base of the formation and are of two types: small concretionary masses of uranium, iron, manganese and vanadium minerals in sandstone, and irregular zones in which uranium minerals are disseminated in sandstone. The second type is usually larger but of lower grade than the first. Most of the localities at which uranium occurs are in a north-trending belt about 60 miles long and 18 miles in maximum width.

  16. Residual stress analysis of an Overlay weld and a repair weld on the dissimilar Butt weld

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Kang Soo, E-mail: kskim5@kaeri.re.k [Korea Atomic Energy Research Institute, 150, Dukjin-dong, Daejeon 305-353 (Korea, Republic of); Lee, Ho Jin; Lee, Bong Sang [Korea Atomic Energy Research Institute, 150, Dukjin-dong, Daejeon 305-353 (Korea, Republic of); Jung, In Chul; Park, Kwang Soo [Doosan Heavy Industries and Construction Co., 555 Gwigok Dong, Changwon 641-792 (Korea, Republic of)

    2009-12-15

    Both the experiment and FE analysis were performed to estimate the residual stresses at the parts of the dissimilar metal welds. The specimen of the dissimilar Butt welds was manufactured, and the residual stresses of this specimen were measured by the X-ray method and a Hole Drilling Technique. The values measured by two experimental methods showed a big deviation at the SUS 316L plate. Consequently, the experimental methods to estimate the residual stresses are not a superior method. The Butt FEM Model on this specimen was developed and analyzed by the ABAQUS Code. The results of the FE analysis were compared with those of the experimental methods. As a whole, the values of the Butt FEM Model showed a trend which was in agreement with the experimental values and the values of FE analysis were found reasonable. The Repair FEM Model and the Overlay FEM Model were developed and analyzed by the ABAQUS Code. The values of these results were also found reasonable data even if the experimental methods be not performed. Therefore, the residual stresses for the dissimilar metal welds can be estimated by an analysis with an appropriate FEM Model without the experimental methods.

  17. Pengaruh Konformasi Butt Shape terhadap Karakteristik Karkas Sapi Brahman Cross pada Beberapa Klasifikasi Jenis Kelamin

    Directory of Open Access Journals (Sweden)

    Harapin Hafid H

    2006-12-01

    Full Text Available Domestic demand on beef is increasing today. However the beef supply can not fulfil the demand so that importation of beef and feeder cattle is still required. Beef cattle feedloting is now growing in Indonesia. This research was done to study the growth and development of carcass components of beef carcas from Brahman Cross cattle. The number of animals used was 165 heads with the body weight range 350 – 400 kg taken from feedlot fattening. The experiment was set in completely randomized factorial design withh two factors, namely butt shape conformation (butt shape score D, C, B and sex class (heifer, steer, cow. Parameter of carcass characteristic, i.e. carcass weight, carcass percentage, loin eye area, fat thickness of ribs 12th, fat percentage of kidney, pelvic and hearth, and fat thickness of rump P8.The result of this study showed that the increase of butt shape conformation score significantly increased loin eye area, especially in heifer and cow sex class.

  18. Microstructure and Mechanical Properties of the Butt Joint in High Density Polyethylene Pipe

    Directory of Open Access Journals (Sweden)

    Pashupati Pokharel

    2016-01-01

    Full Text Available The microstructure and mechanical properties of the butt joint in high density polyethylene (HDPE pipes were evaluated by preparing the joints with increasing the cooling time from 10 s to 70 s before pressure created for fusion of the pipes. Here, cold fusion flaws in HDPE butt joint were created with increasing the cooling time around 70 s caused by the close molecular contact followed by insufficient interdiffusion of chain segments back and forth across the wetted interface. The tensile failure mechanism of the welded pipes at different fusion time was projected based on the tensile test of dog-bone shaped, fully notched bar type as well as round U-notched specimens. The mechanical properties of the joints at different fusion time were correlated with the corresponding fracture surface morphology. The weld seam as well as tensile fracture surfaces were etched using strong oxidizing agents. The crystallinity of surface etched weld zone by potassium permanganate based etchant was found higher than unetched sample due to the higher susceptibility of amorphous phase of polyethylene with oxidizing agent. The U-notched tensile test of butt welded HDPE pipe and surface etching of the weldments provided clear delineation about the joint quality.

  19. Quantification of pork belly and boston butt quality attribute preferences of South Korean customers.

    Science.gov (United States)

    Vonada, M L; Bidner, B S; Belk, K E; McKeith, F K; Lloyd, W R; O'Connor, M E; Smith, G C

    2000-10-01

    U.S. packers must have quantitative criteria for selection of pork bellies and Boston butts for export to South Korea. Pork bellies (IMPS 409A) and Boston butts (IMPS 409A, 406B, 407) were selected from normal production in a U.S. pork packing plant and transported to Seoul, South Korea, via seafreighter in refrigerated containers (frozen 0 degrees C; frozen Food Show were surveyed about their preferences for specific quality attributes of these cuts. Bellies were selected to differ in seam fat content (low = 40% extractable fat), lean color (pale = L* > 50, medium = L* 48-50, dark = L* 20% extractable fat), lean color (pale = L* > 44, medium = L* 40-42, dark = L* food show were asked to rate the displayed samples for each quality attribute on a standardized ballot. Mid-weight (3.82 kg) Boston butts that displayed Moderate or higher USDA marbling scores with moderate amounts of seam fat, Japanese lean color scores of 2 or 4, round geometric shape, and that were vacuum-packaged and transported to Korea in the freshly chilled state best characterized the quality attribute preferences of respondents. Pork bellies that exhibited moderate amounts of seam fat, Japanese lean color scores of 3, square shape, belly thickness of 3.94 cm, approximate weight of 4.04 kg, and that were vacuum-packaged and transported to Korea in the freshly chilled state best met the quality needs of South Korean customers.

  20. Initial Testing for the Recommendation of Improved Gas Metal Arc Welding Procedures for HY-80 Steel Plate Butt Joints at Norfolk Naval Shipyard

    Science.gov (United States)

    2015-12-01

    FOR THE RECOMMENDATION OF IMPROVED GAS METAL ARC WELDING PROCEDURES FOR HY-80 STEEL PLATE BUTT JOINTS AT NORFOLK NAVAL SHIPYARD by Veronika J...FOR THE RECOMMENDATION OF IMPROVED GAS METAL ARC WELDING PROCEDURES FOR HY-80 STEEL PLATE BUTT JOINTS AT NORFOLK NAVAL SHIPYARD 5. FUNDING NUMBERS 6...gas metal arc welding, submarine, hull cut, butt joint, weld, shielding gas, HY-80 steel , plate 15. NUMBER OF PAGES 53 16. PRICE CODE 17

  1. Initial testing for the recommendation of improved gas metal arc welding procedures for HY-80 steel plate butt joints at Norfolk Naval Shipyard

    OpenAIRE

    Rice, Veronika J.

    2015-01-01

    Approved for public release; distribution is unlimited Hull cut welding proficiency is an essential skill maintained by personnel at naval shipyards. This thesis explores arc weld theory to develop ideal submarine hull butt joint designs and recommends preliminary testing to be used to develop improved butt joint welding procedures at Norfolk Naval Shipyard. Pulsed gas metal arc welding (GMAW-P) is the ideal process for shipboard hull welding applications, theoretically. Butt joint samples...

  2. Initial Development in Joining of ODS Alloys Using Friction Stir Welding

    Energy Technology Data Exchange (ETDEWEB)

    Ren, Weiju [ORNL; Feng, Zhili [ORNL

    2007-08-01

    Solid-state welding of oxide-dispersion-strengthened (ODS) alloy MA956 sheets using friction stir welding (FSW) was investigated. Butt weld was successfully produced. The weld and base metals were characterized using optical microscopy, scanning electronic microscopy, transmission electronic microscopy, and energy dispersion x-ray spectrum. Microhardness mapping was also conducted over the weld region. Analyses indicate that the distribution of the strengthening oxides was preserved in the weld. Decrease in microhardness of the weld was observed but was insignificant. The preliminary results seem to confirm the envisioned feasibility of FSW application to ODS alloy joining. For application to Gen IV nuclear reactor heat exchanger, further investigation is suggested.

  3. Incorporation of cigarette butts into nests reduces nest ectoparasite load in urban birds: new ingredients for an old recipe?

    Science.gov (United States)

    Suárez-Rodríguez, Monserrat; López-Rull, Isabel; Garcia, Constantino Macías

    2013-02-23

    Birds are known to respond to nest-dwelling parasites by altering behaviours. Some bird species, for example, bring fresh plants to the nest, which contain volatile compounds that repel parasites. There is evidence that some birds living in cities incorporate cigarette butts into their nests, but the effect (if any) of this behaviour remains unclear. Butts from smoked cigarettes retain substantial amounts of nicotine and other compounds that may also act as arthropod repellents. We provide the first evidence that smoked cigarette butts may function as a parasite repellent in urban bird nests. The amount of cellulose acetate from butts in nests of two widely distributed urban birds was negatively associated with the number of nest-dwelling parasites. Moreover, when parasites were attracted to heat traps containing smoked or non-smoked cigarette butts, fewer parasites reached the former, presumably due to the presence of nicotine. Because urbanization changes the abundance and type of resources upon which birds depend, including nesting materials and plants involved in self-medication, our results are consistent with the view that urbanization imposes new challenges on birds that are dealt with using adaptations evolved elsewhere.

  4. Quasi-Rayleigh waves in butt-welded thick steel plate

    Science.gov (United States)

    Kamas, Tuncay; Giurgiutiu, Victor; Lin, Bin

    2015-03-01

    This paper discusses theoretical and experimental analyses of weld guided surface acoustic waves (SAW) through the guided wave propagation (GWP) analyses. The GWP analyses have been carried out by utilizing piezoelectric wafer active sensors (PWAS) for in situ structural inspection of a thick steel plate with butt weld as the weld bead is ground flush. Ultrasonic techniques are commonly used for validation of welded structures in many in-situ monitoring applications, e.g. in off-shore structures, in nuclear and pressure vessel industries and in a range of naval applications. PWAS is recently employed in such ultrasonic applications as a resonator as well as a transducer. Quasi-Rayleigh waves a.k.a. SAW can be generated in relatively thick isotropic elastic plate having the same phase velocity as Rayleigh waves whereas Rayleigh waves are a high frequency approximation of the first symmetric (S0) and anti-symmetric (A0) Lamb wave modes. As the frequency becomes very high the S0 and the A0 wave speeds coalesce, and both have the same value. This value is exactly the Rayleigh wave speed and becomes constant along the frequency i.e. Rayleigh waves are non-dispersive guided surface acoustic waves. The study is followed with weld-GWP tests through the pitch-catch method along the butt weld line. The tuning curves of quasi-Rayleigh wave are determined to show the tuning and trapping effect of the weld bead that has higher thickness than the adjacent plates on producing a dominant quasi-Rayleigh wave mode. The significant usage of the weld tuned and guided quasi-Rayleigh wave mode is essentially discussed for the applications in the in-situ inspection of relatively thick structures with butt weld such as naval offshore structures. The paper ends with summary, conclusions and suggestions for future work.

  5. Quasi-Rayleigh waves in butt-welded thick steel plate

    Energy Technology Data Exchange (ETDEWEB)

    Kamas, Tuncay, E-mail: kamas@email.sc.edu, E-mail: victorg@sc.edu, E-mail: linbin@cec.sc.edu; Giurgiutiu, Victor, E-mail: kamas@email.sc.edu, E-mail: victorg@sc.edu, E-mail: linbin@cec.sc.edu; Lin, Bin, E-mail: kamas@email.sc.edu, E-mail: victorg@sc.edu, E-mail: linbin@cec.sc.edu [Mechanical Engineering University of South Carolina, 300 Main Str., Columbia, SC 29208 (United States)

    2015-03-31

    This paper discusses theoretical and experimental analyses of weld guided surface acoustic waves (SAW) through the guided wave propagation (GWP) analyses. The GWP analyses have been carried out by utilizing piezoelectric wafer active sensors (PWAS) for in situ structural inspection of a thick steel plate with butt weld as the weld bead is ground flush. Ultrasonic techniques are commonly used for validation of welded structures in many in-situ monitoring applications, e.g. in off-shore structures, in nuclear and pressure vessel industries and in a range of naval applications. PWAS is recently employed in such ultrasonic applications as a resonator as well as a transducer. Quasi-Rayleigh waves a.k.a. SAW can be generated in relatively thick isotropic elastic plate having the same phase velocity as Rayleigh waves whereas Rayleigh waves are a high frequency approximation of the first symmetric (S0) and anti-symmetric (A0) Lamb wave modes. As the frequency becomes very high the S0 and the A0 wave speeds coalesce, and both have the same value. This value is exactly the Rayleigh wave speed and becomes constant along the frequency i.e. Rayleigh waves are non-dispersive guided surface acoustic waves. The study is followed with weld-GWP tests through the pitch-catch method along the butt weld line. The tuning curves of quasi-Rayleigh wave are determined to show the tuning and trapping effect of the weld bead that has higher thickness than the adjacent plates on producing a dominant quasi-Rayleigh wave mode. The significant usage of the weld tuned and guided quasi-Rayleigh wave mode is essentially discussed for the applications in the in-situ inspection of relatively thick structures with butt weld such as naval offshore structures. The paper ends with summary, conclusions and suggestions for future work.

  6. Mechanical properties of friction stir butt-welded Al-5086 H32 plate

    Directory of Open Access Journals (Sweden)

    G. Çam

    2008-10-01

    Full Text Available Purpose: The purpose of the paper is to study Al-5086 H32 plates with a thickness of 3 mm friction stir butt-welded using different welding speeds at a tool rotational speed of 1600 rpm. Design/methodology/approach: The effect of welding speed on the weld performance of the joints was investigated by conducting optical microscopy, microhardness measurements and mechanical tests (i.e. tensile and bend tests. The effect of heat input during friction stir welding on the microstructure, and thus mechanical properties, of cold-rolled Al- 5086 plates was also determined.Findings: The experimental results indicated that the maximum tensile strength of the joints, which is about 75% that of the base plate, was obtained with a traverse speed of 200 mm/min at the tool rotational speed used, e.g. 1600 rpm, and the maximum bending angle of the joints can reach 180º. The maximum ductility performance of the joints was, on the other hand, relatively low, e.g. about 20%. These results are not unexpected due to the loss of the cold-work strengthening in the weld region as a result of the heat input during welding, and thus the confined plasticity within the stirred zone owing to strength undermatching. Higher joint performances can also be achieved by increasing the penetration depth of the stirring probe in butt-friction stir welding of Al-5086 H32 plates.Research limitations/implications: The results suggest that both strength and ductility performances can be increased by optimizing the tool penetration depth.Originality/value: Examination of mechanical properties of friction stir butt-welded Al-5086 H32 plate.

  7. Ischemic stroke secondary to aortic dissection following rifle butt recoil chest injury: a case report.

    Science.gov (United States)

    Rao, Mamatha; Panduranga, Prashanth; Al-Mukhaini, Mohammed; Al-Jufaili, Mahmood; Valiath, John

    2011-11-01

    Ischemic stroke secondary to aortic dissection is not uncommon. We present a patient with left hemiplegia secondary to Stanford type A aortic dissection extending to the supra-aortic vessels, which was precipitated by rifle butt recoil chest injury. The diagnosis of aortic dissection was delayed due to various factors. Finally, the patient underwent successful Bentall procedure with complete resolution of symptoms. This case emphasizes the need for caution in the use of firearms for recreation and to take precautions in preventing such incidents. In addition, this case illustrates the need for prompt cardiovascular physical examination in patients presenting with stroke.

  8. NUMERICAL SIMULATION OF TEMPERATURE FIELD ON FLASH BUTT WELDING FOR HIGH MANGANESE STEELS

    Institute of Scientific and Technical Information of China (English)

    B.D. Yu; W.D. Song; F.C. Zhang

    2005-01-01

    An axial symmetry finite element model coupled with electricity-thermal effect was developed to study the temperature field distribution in process of the flash butt welding (FBW) of frog highmanganese steel. The influence of temperature dependent material properties and the contact resistance were taken into account in FEMsimulation. Meanwhile, the lost materials due to splutter was resolved by using birth and death element. The result of analyzing data shows that the model in the FBW flashing is reasonable and feasible, and can exactly simulate the temperature field distribution. The modeling provides reference for analysis of welding technologies on the temperature field of high-manganese steel in FBW.

  9. TIG-dressing of High Strength Butt Welded Connection. Part 2: Physical Testing and Modelling

    OpenAIRE

    Van Es, S.H.J.; Kolstein, M.H.; Pijpers, R.J.M.; Bijlaard, F.S.K.

    2014-01-01

    Weld improvement techniques are aimed at reducing the notch effects of welds and generally focus on two aspects: a change of geometry of the weld toe and a change of the weld residual stresses. In this paper, fatigue tests are discussed, performed on butt welded specimens in steel grades ranging from S460 to S1100 in the TIG-dressed condition. The test results are compared with modelled fatigue strength according to the notch stress theory and similar specimens in the as-welded condition. The...

  10. Tensile and fatigue qualification testing of ITER-CS conduit alloy JK2LB

    Science.gov (United States)

    Walsh, R. P.; McRae, D. M.; Han, K.; Martovetsky, N. N.

    2015-12-01

    The ITER Central Solenoid (CS) coils utilize cable-in-conduit conductor (CICC) and the conduit alloy is JK2LB. The production grade conduit alloy (and it's welds) must meet strict requirements for strength, toughness, fatigue crack resistance, and fabricability. The conduit alloy must retain good mechanical properties after additional fabrication steps such as welding, coil winding strain and exposure to the Nb3Sn superconductor's reaction heat treatment. Here we present data from cryogenic tensile, fracture toughness, fatigue crack growth rate, and axial fatigue tests of JK2LB alloy and conduit butt welds, before and after the exposure to the reaction heat treatment. The tests of specimens removed directly from the conduit provide confirmation of the materials properties and the effect of the cold work and aging. The 4 K fatigue performance is extremely important to the reliability of the CS and is covered both by axial cyclic fatigue tests and the fatigue crack growth rate measurements.

  11. Improved Gas Metal Arc Welding Multi-Physics Process Model and Its Application to MIL A46100 Armor-Grade Steel Butt-welds

    Science.gov (United States)

    2014-01-01

    within the weld. Design/methodology/approach The improved GMAW process model is next applied to the case of butt-welding of MIL A46100 (a...improved GMAW process model pertaining to the spatial distribution of the material microstructure and properties within the MIL A46100 butt-weld are

  12. Flexible solution of the fixturing problem in sheet metal laser butt welding

    Science.gov (United States)

    Olsen, Flemming O.

    1994-09-01

    In 20 years laser welding of sheet metal has been demonstrated as a possible high-tech metal joining process. However, the major obstacle to the introduction of laser welding in for example car body manufacturing has been and is the fixturing problem. In case of laser butt welding of 0.5 - 1 mm thick steel sheets, the maximum acceptable gab between the sheets to be welded is in the range of 40 - 50 micrometer. Out of this demand two major problems arise: (1) the high precision required in weld preparation in terms of precise shape of the two sheets to be welded. (2) the problem of maintaining a narrow gab under welding, where thermal distortions, even though they are relatively small in this process, still will open the gap as the welding beam proceeds along the seam. In this paper a unique technique to overcome these problems will be described. The results of the experimental work described in this paper demonstrates the technique in 2D welding, where high quality butt welds has been demonstrated with virtually no clamping forces applied by utilizing a special seam preparation technique. Possibilities in car body manufacturing and other 3D sheet metal assembly by means of the flexible laser welding technique will be discussed.

  13. A Precise Visual Method for Narrow Butt Detection in Specular Reflection Workpiece Welding

    Directory of Open Access Journals (Sweden)

    Jinle Zeng

    2016-09-01

    Full Text Available During the complex path workpiece welding, it is important to keep the welding torch aligned with the groove center using a visual seam detection method, so that the deviation between the torch and the groove can be corrected automatically. However, when detecting the narrow butt of a specular reflection workpiece, the existing methods may fail because of the extremely small groove width and the poor imaging quality. This paper proposes a novel detection method to solve these issues. We design a uniform surface light source to get high signal-to-noise ratio images against the specular reflection effect, and a double-line laser light source is used to obtain the workpiece surface equation relative to the torch. Two light sources are switched on alternately and the camera is synchronized to capture images when each light is on; then the position and pose between the torch and the groove can be obtained nearly at the same time. Experimental results show that our method can detect the groove effectively and efficiently during the welding process. The image resolution is 12.5 μm and the processing time is less than 10 ms per frame. This indicates our method can be applied to real-time narrow butt detection during high-speed welding process.

  14. The microstructure of aluminum A5083 butt joint by friction stir welding

    Energy Technology Data Exchange (ETDEWEB)

    Jasri, M. A. H. M.; Afendi, M. [School of Mechatronic Engineering, Universiti Malaysia Perlis, Pauh, 02600, Arau, Perlis (Malaysia); Ismail, A. [UniKL MIMET, JalanPantaiRemis, 32200, Lumut, Perak (Malaysia); Ishak, M. [Faculty of Mechanical Engineering, Universiti Malaysia Pahang, 02600, Pekan, Pahang (Malaysia)

    2015-05-15

    This study presents the microstructure of the aluminum A5083 butt joint surface after it has been joined by friction stir welding (FSW) process. The FSW process is a unique welding method because it will not change the chemical properties of the welded metals. In this study, MILKO 37 milling machine was modified to run FSW process on 4 mm plate of aluminum A5083 butt joint. For the experiment, variables of travel speed and tool rotational speed based on capability of machine were used to run FSW process. The concentrated heat from the tool to the aluminum plate changes the plate form from solid to plastic state. Two aluminum plates is merged to become one plate during plastic state and return to solid when concentrated heat is gradually further away. After that, the surface and cross section of the welded aluminum were investigated with a microscope by 400 x multiplication zoom. The welding defect in the FSW aluminum was identified. Then, the result was compared to the American Welding Society (AWS) FSW standard to decide whether the plate can be accepted or rejected.

  15. Numerical analysis of the heat transfer and fluid flow in the butt-fusion welding process

    Science.gov (United States)

    Yoo, Jae Hyun; Choi, Sunwoong; Nam, Jaewook; Ahn, Kyung Hyun; Oh, Ju Seok

    2017-02-01

    Butt-fusion welding is an effective process for welding polymeric pipes. The process can be simplified into two stages. In heat soak stage, the pipe is heated using a hot plate contacted with one end of the pipe. In jointing stage, a pair of heated pipes is compressed against one another so that the melt regions become welded. In previous works, the jointing stage that is highly related to the welding quality was neglected. However, in this study, a finite element simulation is conducted including the jointing stage. The heat and momentum transfer are considered altogether. A new numerical scheme to describe the melt flow and pipe deformation for the butt-fusion welding process is introduced. High density polyethylene (HDPE) is used for the material. Flow via thermal expansion of the heat soak stage, and squeezing and fountain flow of the jointing stage are well reproduced. It is also observed that curling beads are formed and encounter the pipe body. The unique contribution of this study is its capability of directly observing the flow behaviors that occur during the jointing stage and relating them to welding quality.

  16. [The ultrasound-assisted method for the extraction of cellular elements from saliva traces left on cigarette butts].

    Science.gov (United States)

    Starovoĭtova, R A; Druchinina, I N

    2010-01-01

    Specimens for cytological studies prepared from the traces of saliva left on cigarette butts using an ultrasound bath contained 5-7 times more epithelial cells than samples obtained by the traditional method. The new technique requires much less material for the analysis. It was validated during forensic medical examination of saliva traces left on cigarette.

  17. 77 FR 10773 - Stainless Steel Butt-Weld Pipe Fittings From Italy, Malaysia, and the Philippines; Scheduling of...

    Science.gov (United States)

    2012-02-23

    ... to its notice of institution (76 FR 67473, November 1, 2011) of the subject five-year reviews was.... See 76 FR 61937 (Oct. 6, 2011) and the newly revised Commission's Handbook on E-Filing, available on... COMMISSION Stainless Steel Butt-Weld Pipe Fittings From Italy, Malaysia, and the Philippines; Scheduling...

  18. 77 FR 18266 - Stainless Steel Butt-Weld Pipe Fittings From Italy, Malaysia, and the Philippines; Revised...

    Science.gov (United States)

    2012-03-27

    ... the conduct of the expedited subject five- year reviews (77 FR 10773, February 23, 2012). The... From the Federal Register Online via the Government Publishing Office INTERNATIONAL TRADE COMMISSION Stainless Steel Butt-Weld Pipe Fittings From Italy, Malaysia, and the Philippines;...

  19. Talent Developed: Conversations with Masters of the Arts and Sciences. Calvin Butts: Spiritual Leader and Community Activist.

    Science.gov (United States)

    Subotnik, Rena F.

    1996-01-01

    This interview with Calvin Butts III, a gifted pastor of a Baptist church in Harlem that houses the largest Protestant congregation in the United States, investigates his experiences and his views on developing academically gifted African American students, drawing talented people into the ministry, and identifying young talent. (CR)

  20. 78 FR 77165 - Notice of Availability of a Draft Environmental Impact Statement for the Monument Butte Area Oil...

    Science.gov (United States)

    2013-12-20

    ..., Federal Register a Notice of Intent to prepare an EIS (75 FR 52362). The Monument Butte Project Area (MBPA...-administered land south of Myton in Duchesne and Uintah Counties, Utah. Of the 119,743 acres within the MBPA... transportation, transmission, processing, and treatment facilities within the MBPA. The productive life of each...

  1. 76 FR 19788 - Carbon Steel Butt-Weld Pipe Fittings From Brazil, China, Japan, Taiwan, and Thailand

    Science.gov (United States)

    2011-04-08

    ... determined on January 4, 2011 that it would conduct expedited reviews (76 FR 5205). The Commission... COMMISSION Carbon Steel Butt-Weld Pipe Fittings From Brazil, China, Japan, Taiwan, and Thailand... fittings from Brazil, China, Japan, Taiwan, and Thailand would be likely to lead to continuation...

  2. 75 FR 60814 - Carbon Steel Butt-Weld Pipe Fittings From Brazil, China, Japan, Taiwan, and Thailand

    Science.gov (United States)

    2010-10-01

    ..., Deputy Agency Ethics Official, at 202-205-3088. Limited disclosure of business proprietary information... including antidumping duties). If you are a trade/business association, provide the information, on an... antidumping duty orders on carbon steel butt-weld pipe fittings from Brazil, China, Japan, Taiwan, and...

  3. TIG-dressing of High Strength Steel Butt Welded Connections. Part 1: Weld Toe Geometry and Local Hardness

    NARCIS (Netherlands)

    Van Es, S.H.J.; Kolstein, M.H.; Pijpers, R.J.M.; Bijlaard, F.S.K.

    2014-01-01

    This paper presents the results of extensive measurements on weld toe geometry of as-welded and TIG-dressed butt welded connections in high strength steels S460, S690 and very high strength steels S890 and S1100. Descriptions of the measurement techniques and data analysis are presented. Four weld t

  4. TIG-dressing of high strength steel butt welded connections - Part 1: weld toe geometry and local hardness

    NARCIS (Netherlands)

    Es, S.H.J. van; Kolstein, M.H.; Pijpers, R.J.M.; Bijlaard, F.S.K.

    2013-01-01

    This paper presents the results of extensive measurements on weld toe geometry of as-welded and TIG-dressed butt welded connections in high strength steels S460, S690 and very high strength steels S890 and S1100. Descriptions of the measurement techniques and data analysis are presented. Four weld t

  5. A practical proposal for solving the world's cigarette butt problem: Recycling in fired clay bricks.

    Science.gov (United States)

    Mohajerani, Abbas; Kadir, Aeslina Abdul; Larobina, Luke

    2016-06-01

    The disposal and littering of cigarette butts (CBs) is a serious environmental problem. Trillions of cigarettes are produced every year worldwide, resulting in millions of tonnes of toxic waste being dumped into the environment in the form of cigarette butts. As CBs have poor biodegradability, it can take many years for them to break down. This paper reviews and presents some of the results of a study on the recycling of CBs into fired clay bricks. Bricks with 2.5%, 5%, 7.5%, and 10% CB content by weight were manufactured and tested, and then compared against control clay bricks with 0% CB content. The results showed that the dry density decreased by up to 30% and the compressive strength decreased by 88% in bricks with 10% CBs. The calculated compressive strength of bricks with 1% CBs was determined to be 19.53Mpa. To investigate the effect of mixing time, bricks with 7.5% CB content were manufactured with different mixing times of 5, 10, and 15min. To test the effect of heating time on the properties of CB bricks, the heating rate used during manufacturing was changed to 0.7, 2, 5, and 10°Cmin(-1). Bricks with 0% and 5% CB content were fired with these heating rates. Leachate tests were carried out for bricks with 0%, 2.5%, 5%, and 10% CB content. The emissions released during firing were tested for bricks with 0% and 5% CB content using heating rates of 0.7, 2, 5, and 10°Cmin(-1). The gases tested were carbon monoxide (CO), carbon dioxide (CO2), chlorine (Cl2), nitrogen oxide (NO), and hydrogen cyanide (HCN). Finally, estimations were made for the energy that could be saved by firing bricks incorporating CBs. Calculations showed that up to 58% of the firing energy could potentially be saved. Bricks were shown to be a viable solution for the disposal of CBs. They can reduce contamination caused by cigarette butts and provide a masonry construction material that can be either loadbearing or non-loadbearing, depending on the quantity of CBs incorporated. This

  6. Influence of pin geometry on mechanical and structural properties of butt friction stir welded 2024-T351 aluminum alloy

    Directory of Open Access Journals (Sweden)

    Radisavljević Igor Z.

    2015-01-01

    Full Text Available The aim of this work was to investigate the combined effect of small difference in pin geometry, together with rotation and welding speed on the weldability, mechanical and structural properties of FSW 2024-T351 Al plates. The only difference in tool pin design was the shape of thread: regular and rounded. Specimens were welded using rotation rate of 750 rev/min and welding speeds of 73 and 93 mm/min. In all four cases, specimens were defect free, with good or acceptable weld surface. Modification in pin design showed strong influence on macro structure and hardness distribution. Weak places are identified as low hardness zone, close to the nugget zone and are in good agreement with fracture location in tensile testing. Weld efficiency, as a measure of weld quality, are better in case of 310 tool, while UTS values can differ up to 13% for the equal welding parameters. Therefore, it can be assumed that small modification in tool design, particularly in pin geometry, can have great influence on weld formation and mechanical properties.

  7. Aluminum alloy

    Science.gov (United States)

    Blackburn, Linda B. (Inventor); Starke, Edgar A., Jr. (Inventor)

    1989-01-01

    This invention relates to aluminum alloys, particularly to aluminum-copper-lithium alloys containing at least about 0.1 percent by weight of indium as an essential component, which are suitable for applications in aircraft and aerospace vehicles. At least about 0.1 percent by weight of indium is added as an essential component to an alloy which precipitates a T1 phase (Al2CuLi). This addition enhances the nucleation of the precipitate T1 phase, producing a microstructure which provides excellent strength as indicated by Rockwell hardness values and confirmed by standard tensile tests.

  8. Episodic Holocene eruption of the Salton Buttes rhyolites, California, from paleomagnetic, U-Th, and Ar/Ar dating

    Science.gov (United States)

    Wright, Heather M.; Vazquez, Jorge A.; Champion, Duane E.; Calvert, Andrew T.; Mangan, Margaret T.; Stelten, Mark; Cooper, Kari M.; Herzig, Charles; Schriener, Alexander

    2015-04-01

    In the Salton Trough, CA, five rhyolite domes form the Salton Buttes: Mullet Island, Obsidian Butte, Rock Hill, North and South Red Hill, from oldest to youngest. Results presented here include 40Ar/39Ar anorthoclase ages, 238U-230Th zircon crystallization ages, and comparison of remanent paleomagnetic directions with the secular variation curve, which indicate that all domes are Holocene. 238U-230Th zircon crystallization ages are more precise than but within uncertainty of 40Ar/39Ar anorthoclase ages, suggesting that zircon crystallization proceeded until shortly before eruption in all cases except one. Remanent paleomagnetic directions require three eruption periods: (1) Mullet Island, (2) Obsidian Butte, and (3) Rock Hill, North Red Hill, and South Red Hill. Borehole cuttings logs document up to two shallow tephra layers. North and South Red Hills likely erupted within 100 years of each other, with a combined 238U-230Th zircon isochron age of: 2.83 ± 0.60 ka (2 sigma); paleomagnetic evidence suggests this age predates eruption by hundreds of years (1800 cal BP). Rock Hill erupted closely in time to these eruptions. The Obsidian Butte 238U-230Th isochron age (2.86 ± 0.96 ka) is nearly identical to the combined Red Hill age, but its Virtual Geomagnetic Pole position suggests a slightly older age. The age of aphyric Mullet Island dome is the least well constrained: zircon crystals are resorbed and the paleomagnetic direction is most distinct; possible Mullet Island ages include ca. 2300, 5900, 6900, and 7700 cal BP. Our results constrain the duration of Salton Buttes volcanism to between ca. 5900 and 500 years.

  9. The Western Environmental Technology Office (WETO), Butte, Montana. Technology summary (Revised)

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    1996-03-01

    This document has been prepared by the US Department of Energy`s (DOE`s) Office of Environmental Management (EM) Office of Science and Technology (OST) to highlight its research, development, demonstration, testing, and evaluation (RDDT&E) activities funded through the Western environmental Technology Office (WETO) in Butte, Montana. Technologies and processes described in this document have the potential to enhance DOE`s cleanup and waste management efforts, as well as improve US industry`s competitiveness in global environmental markets. The information presented in this document has been assembled from recently produced OST documents that highlight technology development activities within each of the OST program elements and Focus Areas. This document presents one in a series for each of DOE`s Operations Office and Energy Technology Centers.

  10. Incidence of butt rot in a tree species experiment in northern Denmark

    DEFF Research Database (Denmark)

    Ronnberg, J; Vollbrecht, G.; Thomsen, Iben Margrete

    1999-01-01

    The susceptibility to infections by Heterobasidion annosum (Fr.) Bref. was examined in a 28-year-old tree species experiment in northern Jutland, Denmark. Silver fir (Abies alba Mill.), Caucasian fir (Abies nordmanniana (Stev.) Spach), grand fir (Abies grandis (Dougl) Lindl.), noble fir (Abies...... procera Rehd.), Japanese larch (Larix kaempferi (Lamb.) Carr.), Norway spruce (Picea abies (L.) Karst.), Sitka spruce (Picea sitchensis (Bong.) Carr.), and Douglas fir (Pseudotsuga menziesii (Mirb.) Franco) were planted after shelterwood felling of a mountain pine (Pinus uncinata Mill. ex Mirb.) stand...... that had been infected by H. annosum. Douglas fir and noble fir showed the greatest mortality due to H. annosum during the first 5 years after planting. At first thinning the highest incidences of butt rot were recorded in noble fir, Japanese larch and Sitka spruce, with 44%, 43% and 36% of the thinned...

  11. Merging high resolution geophysical and geochemical surveys to reduce exploration risk at glass buttes, Oregon

    Energy Technology Data Exchange (ETDEWEB)

    Walsh, Patrick [Ormat Nevada, Inc., Reno, NV (United States); Fercho, Steven [Ormat Nevada, Inc., Reno, NV (United States); Perkin, Doug [Ormat Nevada, Inc., Reno, NV (United States); Martini, Brigette [Corescan Inc., Ascot (Australia); Boshmann, Darrick [Oregon State Univ., Corvallis, OR (United States)

    2015-06-01

    The engineering and studies phase of the Glass Buttes project was aimed at reducing risk during the early stages of geothermal project development. The project’s inclusion of high resolution geophysical and geochemical surveys allowed Ormat to evaluate the value of these surveys both independently and in combination to quantify the most valuable course of action for exploration in an area where structure, permeability, and temperature are the most pressing questions. The sizes of the thermal anomalies at Glass Buttes are unusually large. Over the course of Phase I Ormat acquired high resolution LIDAR data to accurately map fault manifestations at the surface and collected detailed gravity and aeromagnetic surveys to map subsurface structural features. In addition, Ormat collected airborne hyperspectral data to assist with mapping the rock petrology and mineral alteration assemblages along Glass Buttes faults and magnetotelluric (MT) survey to try to better constrain the structures at depth. Direct and indirect identification of alteration assemblages reveal not only the geochemical character and temperature of the causative hydrothermal fluids but can also constrain areas of upflow along specific fault segments. All five datasets were merged along with subsurface lithologies and temperatures to predict the most likely locations for high permeability and hot fluids. The Glass Buttes temperature anomalies include 2 areas, totaling 60 km2 (23 mi2) of measured temperature gradients over 165° C/km (10° F/100ft). The Midnight Point temperature anomaly includes the Strat-1 well with 90°C (194 °F) at 603 m (1981 ft) with a 164 °C/km (10°F/100ft) temperature gradient at bottom hole and the GB-18 well with 71°C (160 °F) at 396 m (1300 ft) with a 182°C/km (11°F/100ft) gradient. The primary area of alteration and elevated temperature occurs near major fault intersections associated with Brothers Fault Zone and Basin and Range systems. Evidence for faulting is

  12. Geophysical Investigation of Buried Slag at the Parrot Tailings Site, Butte, Montana

    Science.gov (United States)

    Ha, C. D. M.; Shepherd, K.; Mack, A.; Rutherford, B. S.; Speece, M. A.

    2016-12-01

    Butte, Montana, has served as an important mining district for more than 120 years. This area contains historic mine waste from decades of unregulated mining practices. In July 1881, the Parrot smelter in Butte started operations and was soon processing ore and producing copper. The Parrot smelter also had a concentrating plant that treated the ore prior to smelting. The Parrot smelter wastes (slag and tailings) were later covered with Berkeley Pit crushed quartz monzonite overburden. The slag is bricked because it was deposited hot and, as a consequence forms a laterally extensive, cohesive, hard body that is difficult to remove without blasting. With the mine waste being covered by unknown quantities of overburden and soil throughout the area, and core data being limited and expensive to retrieve, the only economical method of discovery is geophysics. Several geophysical techniques were used to determine the lateral boundaries and depth of the buried slag body. The geophysical methods used were seismic, gravity, electromagnetic induction, and magnetics. Not all of these geophysical surveys produced useful results due to the nature of the slag. For instance, electromagnetic induction could not distinguish between the slag and adjacent tailings; and, the microgravity profiles showed only a small gravitational field variation caused by the density contrast between slag and the surrounding tailings, sediment and granitic cover. On the other hand, the seismic surveys resulted in unexpected first arrival times that distinctly showed velocity variations due to the slag. In addition, the slag body produced a large magnetic response. Unpublished, proprietary well data allowed us to model the slag body from our magnetic data. This model was confirmed by projecting velocity tomograms, that we created using seismic diving waves, onto our magnetic models. Model results were combined to form a three-dimensional image of the slag body. These results will be used to help

  13. Smoking close to others and butt littering at bus stops: pilot observational study

    Directory of Open Access Journals (Sweden)

    Nick Wilson

    2014-02-01

    Full Text Available Background. Transportation settings such as bus stops and train station platforms are increasingly the target for new smokefree legislation. Relevant issues include secondhand smoke exposure, nuisance, litter, fire risks and the normalization of smoking. We therefore aimed to pilot study aspects of smoking behavior and butt disposal at bus stops.Methods. Systematic observation of smoking and butt disposal by smokers at bus stops. The selection of 11 sites was a mix of convenience and purposeful (bus stops on main routes in two New Zealand cities.Results. During 27 h of observation, a total of 112 lit cigarettes were observed being smoked. Smoking occurred in the presence of: just adults (46%, both young people and adults (44%, just young people (6% and alone (5%. An average of 6.3 adults and 3.8 young people were present at the bus stops while smoking occurred, at average minimum distances of 1.7 and 2.2 m respectively. In bus stops that included an enclosed shelter, 33% of the cigarettes were smoked inside the shelter with others present. Littering was the major form of cigarette disposal with 84% of cigarettes smoked being littered (95% CI; 77%–90%. Also, 4% of disposals were into vegetation, which may pose a fire risk.Conclusions. This pilot study is limited by its small size and various methodological aspects but it appears to be a first attempt to provide observational evidence around smoking at bus stops. The issues described could be considered by policy makers who are investigating national smokefree laws or by-laws covering transportation settings.

  14. Smoking close to others and butt littering at bus stops: pilot observational study.

    Science.gov (United States)

    Wilson, Nick; Oliver, Jane; Thomson, George

    2014-01-01

    Background. Transportation settings such as bus stops and train station platforms are increasingly the target for new smokefree legislation. Relevant issues include secondhand smoke exposure, nuisance, litter, fire risks and the normalization of smoking. We therefore aimed to pilot study aspects of smoking behavior and butt disposal at bus stops. Methods. Systematic observation of smoking and butt disposal by smokers at bus stops. The selection of 11 sites was a mix of convenience and purposeful (bus stops on main routes) in two New Zealand cities. Results. During 27 h of observation, a total of 112 lit cigarettes were observed being smoked. Smoking occurred in the presence of: just adults (46%), both young people and adults (44%), just young people (6%) and alone (5%). An average of 6.3 adults and 3.8 young people were present at the bus stops while smoking occurred, at average minimum distances of 1.7 and 2.2 m respectively. In bus stops that included an enclosed shelter, 33% of the cigarettes were smoked inside the shelter with others present. Littering was the major form of cigarette disposal with 84% of cigarettes smoked being littered (95% CI; 77%-90%). Also, 4% of disposals were into vegetation, which may pose a fire risk. Conclusions. This pilot study is limited by its small size and various methodological aspects but it appears to be a first attempt to provide observational evidence around smoking at bus stops. The issues described could be considered by policy makers who are investigating national smokefree laws or by-laws covering transportation settings.

  15. CHARACTERIZATION OF DEFECTS IN ALLOY 152, 52 AND 52M WELDS

    Energy Technology Data Exchange (ETDEWEB)

    Bruemmer, Stephen M.; Toloczko, Mychailo B.; Olszta, Matthew J.; Seffens, Rob J.; Efsing, Pal G.

    2009-08-27

    , defect characteristics and weld residual strains were examined by optical metallography, scanning electron microscopy, electron backscatter diffraction and transmission electron microscopy. Industry-supplied mock-up welds were characterized including alloy 52 and 152 weldments, alloy 52M overlay and inlay welds, and an alloy 52 overlay. II. WELDMENTS II.A. Alloy 52 and 152 Weld Mockups The alloy 52 and 152 weld mockups were fabricated by MHI for the Kewaunee reactor and were obtained from the EPRI NDE Center. The mockups were U-groove welds joining two plates of 304SS as shown in Figure 1. Alloy 152 butter (heat 307380) was placed on the U-groove surface for both mockups by shielded metal arc welding (SMAW). For the alloy 152 weld mockup, the alloy 152 fill (heat 307380) was also applied using SMAW while for the alloy 52 weld mockup, the alloy 52 fill (heat NX2686JK) was applied using gas tungsten arc welding (GTAW). Welding parameters for the fill materials were substantially different with the alloy 152 SMAW having a deposition speed of 4-25 cm/min with a current of 95-145 A and the alloy 52 GTAW having a deposition speed of 4-10 cm/min with a current of 150-300 A. One prominent feature in these mockup welds is the presence of a crack starting at the 304SS butt joint at the bottom of the U-groove and extending up into the weld. It appears that the 304SS plate on either side of the butt joint acted as an anchor for the weld resulting in a stress rise across the slit that drove crack formation and extension up into the fill weld. As will be shown in the next section, the extent of the cracking around this stress riser was much greater in the MHI 52 weld mockup.

  16. Experimental investigation of hardness of FSW and TIG joints of Aluminium alloys of AA7075 and AA6061

    Directory of Open Access Journals (Sweden)

    Chetan Patil

    2016-07-01

    Full Text Available This paper reports hardness testing conducted on welded butt joints by FSW and TIG welding process on similar and dissimilar aluminium alloys. FSW joints were produced for similar alloys of AA7075T651 and dissimilar alloys of AA7075T651- AA6061T6. The Friction stir welds of AA7075 & AA6061 aluminium alloy were produced at different tool rotational speeds of 650,700, 800, 900, 1000 and transverse speed of 30, 35, 40 mm/min. TIG welding was conducted along the rolling direction of similar and dissimilar aluminium plates. The Brinell hardness testing techniques were employed to conduct the tests; these tests were conducted on the welds to ascertain the joint integrity before characterization to have an idea of the quality of the welds

  17. Welding Distortion Prediction in 5A06 Aluminum Alloy Complex Structure via Inherent Strain Method

    Directory of Open Access Journals (Sweden)

    Zhi Zeng

    2016-09-01

    Full Text Available Finite element (FE simulation with inherent deformation is an ideal and practical computational approach for predicting welding stress and distortion in the production of complex aluminum alloy structures. In this study, based on the thermal elasto-plastic analysis, FE models of multi-pass butt welds and T-type fillet welds were investigated to obtain the inherent strain distribution in a 5A06 aluminum alloy cylindrical structure. The angular distortion of the T-type joint was used to investigate the corresponding inherent strain mechanism. Moreover, a custom-designed experimental system was applied to clarify the magnitude of inherent deformation. With the mechanism investigation of welding-induced buckling by FE analysis using inherent deformation, an application for predicting and mitigating the welding buckling in fabrication of complex aluminum alloy structure was developed.

  18. Electrical Resistance Alloys and Low-Expansion Alloys

    DEFF Research Database (Denmark)

    Kjer, Torben

    1996-01-01

    The article gives an overview of electrical resistance alloys and alloys with low thermal expansion. The electrical resistance alloys comprise resistance alloys, heating alloys and thermostat alloys. The low expansion alloys comprise alloys with very low expansion coefficients, alloys with very low...

  19. Modeling of AA5083 Material-Microstructure Evolution During Butt Friction-Stir Welding

    Science.gov (United States)

    2010-07-01

    B. Clausen, and K. An, In Situ Neutron Diffraction Measurements of Temperature and Stresses During Friction Stir Welding of 6061 -T6 Aluminium Alloy...Analytical Modelling of Friction Stir Welding, INALCO98: Seventh International Conference on Joints in Aluminium , M.J. Russell and R. Shercliff R, Ed...Fujii, M. Maeda, and K. Nogi, Tensile Fracture Location Characterisation of Friction Stir Welded Joints of Different Aluminium Alloys, J. Mater. Sci

  20. Geology of the Ralston Buttes district, Jefferson County, Colorado: a preliminary report

    Science.gov (United States)

    Sheridan, Douglas M.; Maxwell, Charles H.; Albee, Arden L.; Van Horn, Richard

    1956-01-01

    The Ralston Buttes district in Jefferson County is one of the most significant new uranium districts located east of the Continental Divide in Colorado. The district is east of the Colorado Front Range mineral belt, along the east front of the range. From November 1953 through October 1956, about 10,000 tons of uranium ore, much of which was high-grade pitchblende-bearing vein material, was shipped from the district. The ore occurs in deposits that range in size from bodies containing less than 50 tons to ore shoots containing over 1,000 tons. The only other mining activity in the area has been a sporadic production of beryl, feldspar, and scrap mica from Precambrian pegmatites, and quarrying of dimension stone, limestone, and clay from sedimentary rocks. Most of the Ralston Buttes district consists of complexly folded Precambrian metamorphic and igneous rocks - gneiss, schist, quartzite, amphibolite, and granodiorite. Paleozoic and Mesozoic sedimentary rocks crop out in the northeastern part of the district. These rocks are cut by northwesterly-trending fault systems of Laramide age and by small bodies of intrusive rocks that are Tertiary in age. The typical uranium deposits in the district are hydrothermal veins occupying openings in Laramide fault breccias or related fractures that cut the Precambrian rocks. Pitchblende and lesser amounts of secondary uranium minerals are associated with sparse base-mental sulfides in a gangue of carbonate minerals, potash feldspar, and, more rarely, quartz. Less common types of deposits consist of pitchblende and secondary uranium minerals that occupy fractures cutting pegmatites and quartz veins. The uranium deposits are concentrated in two areas, the Ralston Creek area and the Golden Gate Canyon area. The deposits in the Ralston Creek area are located along the Rogers fault system, and the deposits in the Golden Gate Canyon area are along the Hurricane Hill fault system. Two geologic factors were important to the localization

  1. Wired for success: A history of the Butte, Anaconda & Pacific Railway, 1892--1985

    Science.gov (United States)

    Mutschler, Charles Vincent

    The Butte, Anaconda & Pacific Railway (BA&P) was a standard gauge common carrier short line railroad within the state of Montana. A subsidiary of the Anaconda Copper Mining Company, the BA&P was built to carry ore from mines at Butte, Montana to Anaconda, twenty-six miles away, for concentrating and smelting. Other freight and passenger business was of secondary importance. In 1912, when General Electric contracted to convert the BA&P from steam to electric operation, the short line became a proving ground for main line railroad electrification, and the center of attention from advocates for electric power. Electric operation was demonstrated to be mechanically superior to the use of steam locomotives on the BA&P. Immediately after the BA&P proved the technological feasibility of high voltage direct current for moving heavy freight trains, the Chicago Milwaukee & St. Paul (CM&St.P) electrified over 600 miles of transcontinental main line using the basic technology demonstrated on the BA&P. However, on long distances of track with relatively few trains such as the CM&St.P, the capital cost of the electric distribution system exceeded the operational savings obtained by use of electric locomotives. Steam locomotives remained the primary form of railroad motive power in the United States until the 1950's, when the diesel-electric locomotive combined the mechanical efficiency of electric motors with an on-board diesel generating plant, eliminating the need for expensive electric power supply and distribution wires of conventional electrics. The BA&P purchased three diesels in the early 1950's, but relied primarily on its electric locomotives until 1967, when diesel operation became less costly than continued use of electric motive power. The BA&P offers a microcosmic view of the transformation of one industry in response to technological and economic forces as the United States moved from reliance on coal-burning steam power to electric power and internal combustion

  2. There is no such a thing as a free cigarette; lining nests with discarded butts brings short-term benefits, but causes toxic damage.

    Science.gov (United States)

    Suárez-Rodríguez, M; Macías Garcia, C

    2014-12-01

    Adaptation to human-modified environments such as cities is poised to be a major component of natural history in the foreseeable future. Birds have been shown to adapt their vocalizations, use of nesting places and activity rhythms to the urban environments, and we have previously reported that some species, including the house finch (Carpodacus mexicanus), use cellulose from smoked cigarette butts as lining material and thus reduce the number of ectoparasites in their nests, probably because the nicotine repels arthropods. Nicotine is only one of hundreds of potentially harmful substances found in cigarette butts. Here, we investigated whether the presence of such chemicals is harmful for house finches adding cigarette butts to their nests. We found that hatching and fledging success and chick immune response were all positively correlated to the proportion of the nest that was made up of butts. However, the signs of genotoxicity in the blood cells also increased with the proportion of butt cellulose in the nests. Although we have not measured the effect of genotoxicity on post-fledging survival and breeding success, it seems that bringing cigarette butts to the nest has negative consequences that may counterbalance the benefits of using them as ectoparasites repellents.

  3. PRELIMINARY ASSESSMENT OF NDE METHODS ON INSPECTION OF HDPE BUTT FUSION PIPING JOINTS FOR LACK OF FUSION

    Energy Technology Data Exchange (ETDEWEB)

    Crawford, Susan L.; Doctor, Steven R.; Cinson, Anthony D.; Cumblidge, Stephen E.; Anderson, Michael T.

    2010-01-01

    Studies at the Pacific Northwest National Laboratory in Richland, Washington, are being conducted to evaluate nondestructive examination approaches for inspecting butt fusion joints in high density polyethylene (HDPE) pipe for lack of fusion (LOF). The work provides information to the United States Nuclear Regulatory Commission on the effectiveness and need for volumetric inspection techniques of HDPE butt fusion joints in Section III, Division 1, Class 3, buried piping systems in nuclear power plants. This paper describes results from preliminary assessments using ultrasonic nondestructive techniques and high-speed tensile impact testing for determining joint integrity. A series of butt joints were fabricated in 3408, 12-inch IPS DR-11 material by varying the fusion parameters in attempts to provide good joints and joints containing LOF. These butt joints were visually examined and volumetrically examined with time-of-flight diffraction (TOFD) and phased-array (PA) ultrasound. A limited subset of pipe joint material was destructively analyzed by either slicing through the joint and visually examining the surface or by employing a standard high-speed tensile impact test. Initial correlation of the fusion parameters, nondestructive, and destructive evaluations have shown that areas with gross LOF were detected with both TOFD and PA ultrasound and that the tensile impact test showed a brittle failure at the joint. There is still some ambiguity in results from the less obvious LOF conditions. Current work is targeted on assessing the sensitivity of the ultrasonic volumetric examinations and validating the results with a destructive analysis. It is expected that on-going and future work will lead to quantifying the ultrasonic responses in terms of joint integrity.

  4. Piercing mandrel strengthening by surfacing with nickel aluminide-based alloy

    Science.gov (United States)

    Zorin, I. V.; Dubtsov, Yu N.; Sokolov, G. N.; Artem'ev, A. A.; Lysak, V. I.; Elsukov, S. N.

    2017-02-01

    Electrode composite wire (CW) was used for argon-arc surfacing of a thermal-resisting nickel aluminide-based alloy (Ni-Al-Cr-W-Mo-Ta system) on the butt-end surface of the non-water-cooled piercing mandrel. It was shown that multipassing surfacing forms a defect-free deposited metal based on the γ’-Ni3Al phase of various structural origins. Using high-temperature sclerometry and thermal fatigue testing methods, the metal deposited with CW containing ultrafine particle of 0.3-0.4 % wt. WC carbide features increased resistance to thermal and force effects at temperatures up to 1200 °C.

  5. Ultrasonic-assisted friction stir welding on V95AT1 (7075) aluminum alloy

    Science.gov (United States)

    Tarasov, S. Yu.; Rubtsov, V. Ye.; Kolubaev, E. A.; Ivanov, A. N.; Fortuna, S. V.; Eliseev, A. A.

    2015-10-01

    Ultrasonic-assisted friction stir butt welding on aluminum alloy V95AT1 (7075) has been carried out. Samples have been characterized using metallography, microhardness and XRD. As shown, ultrasonic treatment during welding provides extra plasticizing of metal and better stirring efficiency. The latter serves for elimination of defects, such as root flaw and grain refining in the stir zone. The stress state in the welded joint is characterized by tensile stress in the direction of the weld seam centerline and compression in the transversal direction. The ultrasonic treatment was shown to increase the compression stress and relieve the tensile one.

  6. Microstructural Aspects in FSW and TIG Welding of Cast ZE41A Magnesium Alloy

    Science.gov (United States)

    Carlone, Pierpaolo; Astarita, Antonello; Rubino, Felice; Pasquino, Nicola

    2016-04-01

    In this paper, magnesium ZE41A alloy plates were butt joined through friction stir welding (FSW) and Tungsten Inert Gas welding processes. Process-induced microstructures were investigated by optical and SEM observations, EDX microanalysis and microhardness measurements. The effect of a post-welded T5 heat treatment on FSW joints was also assessed. Sound joints were produced by means of both techniques. Different elemental distributions and grain sizes were found, whereas microhardness profiles reflect microstructural changes. Post-welding heat treatment did not induce significant alterations in elemental distribution. The FSW-treated joint showed a more homogeneous hardness profile than the as-welded FSW joint.

  7. Characteristics of the kissing-bond in friction stir welded Al alloy 1050

    Energy Technology Data Exchange (ETDEWEB)

    Sato, Yutaka S. [Department of Materials Processing, Graduate School of Engineering, Tohoku University, 6-6-02 Aramaki-aza-Aoba, Sendai 980-8579 (Japan)]. E-mail: ytksato@material.tohoku.ac.jp; Takauchi, Hideaki [Department of Materials Processing, Graduate School of Engineering, Tohoku University, 6-6-02 Aramaki-aza-Aoba, Sendai 980-8579 (Japan); Park, Seung Hwan C. [Department of Materials Processing, Graduate School of Engineering, Tohoku University, 6-6-02 Aramaki-aza-Aoba, Sendai 980-8579 (Japan); Kokawa, Hiroyuki [Department of Materials Processing, Graduate School of Engineering, Tohoku University, 6-6-02 Aramaki-aza-Aoba, Sendai 980-8579 (Japan)

    2005-09-25

    Initial oxide layer on the butt surface fragments during friction stir welding (FSW) often remaining as a faint zigzag-line pattern on the cross section. When remnants of the oxide layer often adversely affects the mechanical properties in the weld, it is called as 'kissing-bond'. The present study systematically examines the effect of oxide array on the bend property in the root region of friction stir (FS) welded Al alloy 1050 by transmission electron microscopy (TEM) to clarify the identity of 'kissing-bond'.

  8. Indirect effects of cigarette butt waste on the dengue vector Aedes aegypti (Diptera: Culicidae).

    Science.gov (United States)

    Dieng, Hamady; Rajasaygar, Sudha; Ahmad, Abu Hassan; Rawi, Che Salmah Md; Ahmad, Hamdan; Satho, Tomomitsu; Miake, Fumio; Zuharah, Wan Fatma; Fukumitsu, Yuki; Saad, Ahmad Ramli; Abdul Hamid, Suhaila; Vargas, Ronald Enrique Morales; Ab Majid, Abdul Hafiz; Fadzly, Nik; Abu Kassim, Nur Faeza; Hashim, Nur Aida; Abd Ghani, Idris; Abang, Fatimah Bt; AbuBakar, Sazaly

    2014-02-01

    Despite major insecticide-based vector control programs, dengue continues to be a major threat to public health in urban areas. The reasons for this failure include the emergence of insecticide resistance and the narrowing of the spectrum of efficient products. Cigarette butts (CBs), the most commonly discarded piece of waste, also represent a major health hazard to human and animal life. CBs are impregnated with thousands of chemical compounds, many of which are highly toxic and none of which has history of resistance in mosquitoes. This study was performed to examine whether exposure to CB alters various biological parameters of parents and their progeny. We examined whether the mosquito changes its ovipositional behaviors, egg hatching, reproductive capacity, longevity and fecundity in response to CB exposure at three different concentrations. Females tended to prefer microcosms containing CBs for egg deposition than those with water only. There were equivalent rates of eclosion success among larvae from eggs that matured in CB and water environments. We also observed decreased life span among adults that survived CB exposure. Extracts of CB waste have detrimental effects on the fecundity and longevity of its offspring, while being attractive to its gravid females. These results altogether indicate that CB waste indirectly affect key adult life traits of Aedes aegypti and could conceivably be developed as a novel dengue vector control strategy, referring to previously documented direct toxicity on the larval stage. But this will require further research on CB waste effects on non-target organisms including humans.

  9. Requirements to gap widths and clamping for CO2 laser butt welding

    DEFF Research Database (Denmark)

    Gong, Hui; Juhl, Thomas Winther

    1999-01-01

    In the experimental study of fixturing and gap width requirements a clamping device for laser butt welding of steel sheets has been developed and tested. It has fulfilled the work and made the gap width experiments possible.It has shown that the maximum allowable gap width to some extent...... is inversely related to the welding speed. Also larger laser power leads to bigger allowable gap widths. The focal point position, though, has little influence on the maximum allowable gap width.During analysis X-ray photos show no interior porosity in the weld seam. Other methods have been applied to measure...... responses from variations in welding parameters.The table below lists the results of the study, showing the maximum allowable gap widths and some corresponding welding parameters.Maximum allowable Gap Width; Welding Speed; Laser Power:0.10 mm2 m/min2, 2.6 kW0.15 mm1 m/min2 kW0.20 mm1 m/min2.6 kW0.30 mm0.5 m...

  10. Fiber laser welding of austenitic steel and commercially pure copper butt joint

    Science.gov (United States)

    Kuryntsev, S. V.; Morushkin, A. E.; Gilmutdinov, A. Kh.

    2017-03-01

    The fiber laser welding of austenitic stainless steel and commercially pure copper in butt joint configuration without filler or intermediate material is presented. In order to melt stainless steel directly and melt copper via heat conduction a defocused laser beam was used with an offset to stainless steel. During mechanical tests the weld seam was more durable than heat affected zone of copper so samples without defects could be obtained. Three process variants of offset of the laser beam were applied. The following tests were conducted: tensile test of weldment, intermediate layer microhardness, optical metallography, study of the chemical composition of the intermediate layer, fractography. Measurements of electrical resistivity coefficients of stainless steel, copper and copper-stainless steel weldment were made, which can be interpreted or recalculated as the thermal conductivity coefficient. It shows that electrical resistivity coefficient of cooper-stainless steel weldment higher than that of stainless steel. The width of intermediate layer between stainless steel and commercially pure copper was 41-53 μm, microhardness was 128-170 HV0.01.

  11. Initiation and growth of microcracks in high strength steel butt welds

    Science.gov (United States)

    Olsen, Edward

    1993-05-01

    Early tests such as the explosion bulge test created a preference for overmatched welds (welds which are stronger than the base metal) which eventually became codified for many structural applications. While an overmatched system offers advantages such as the shedding of strain to the base plate, it requires the use of expensive fabrication procedures to avoid cracking. Undermatched welding of some high strength steels may offer reductions in welding costs with little sacrifice in weld performance or low cycle fatigue integrity. An experimental study was carried out to observe microcrack initiation and growth of overmatched and undermatched butt welded high strength steel samples using globally elastic low cycle fatigue testing. First, 1 inch thick HY-80 and HY-100 base plates were multipass, spray gas metal arc welded (GMAW) with overmatching and undermatching filler metal using a semiautomatic welding machine. Second, 1/4 inch thick MIL-A-46100 high hardness armor plates (HHA) were manually, two pass spray GMAW welded with two grades of undermatching consumables. Weld reinforcements were removed from all HY specimens and six HHA specimens. All specimens had a crack initiator slit machined in the test section. The specimens were fatigue tested by transverse tensile loading with a 12 to 13 Hz tension-tension profile. The loading range was from 10% to 85% of the tensile strength of the HY steel base plate and HHA weld metal respectively. Crack initiation and propagation was observed in situ using a confocal scanning laser microscope.

  12. Computational Modeling of Microstructural-Evolution in AISI 1005 Steel During Gas Metal Arc Butt Welding

    Science.gov (United States)

    Grujicic, M.; Ramaswami, S.; Snipes, J. S.; Yavari, R.; Arakere, A.; Yen, C.-F.; Cheeseman, B. A.

    2013-05-01

    A fully coupled (two-way), transient, thermal-mechanical finite-element procedure is developed to model conventional gas metal arc welding (GMAW) butt-joining process. Two-way thermal-mechanical coupling is achieved by making the mechanical material model of the workpiece and the weld temperature-dependent and by allowing the potential work of plastic deformation resulting from large thermal gradients to be dissipated in the form of heat. To account for the heat losses from the weld into the surroundings, heat transfer effects associated with natural convection and radiation to the environment and thermal-heat conduction to the adjacent workpiece material are considered. The procedure is next combined with the basic physical-metallurgy concepts and principles and applied to a prototypical (plain) low-carbon steel (AISI 1005) to predict the distribution of various crystalline phases within the as-welded material microstructure in different fusion zone and heat-affected zone locations, under given GMAW-process parameters. The results obtained are compared with available open-literature experimental data to provide validation/verification for the proposed GMAW modeling effort.

  13. Current Activities Assessing Butt Fusion Joint Integrity in High Density Polyethylene Piping

    Energy Technology Data Exchange (ETDEWEB)

    Crawford, Susan L.; Cinson, Anthony D.; Doctor, Steven R.; Denslow, Kayte M.

    2012-09-01

    The Pacific Northwest National Laboratory (PNNL) in Richland, Washington, conducted initial studies to evaluate the effectiveness of nondestructive examinations (NDE) coupled with mechanical testing for assessing butt fusion joint integrity in high density polyethylene (HDPE) pipe. The work provided insightful information to the United States Nuclear Regulatory Commission (NRC) on the effectiveness of volumetric inspection techniques for detecting lack of fusion (LOF) conditions in the fusion joints. HDPE has been installed on a limited basis in American Society of Mechanical Engineers (ASME) Class 3, buried piping systems at several operating U.S. nuclear power plants and has been proposed for use in new construction. A comparison was made between the results from ultrasonic and microwave nondestructive examinations and the results from mechanical destructive evaluations, specifically the high-speed tensile test and the side-bend test, for determining joint integrity. The data comparison revealed that none of the NDE techniques detected all of the lack-of-fusion conditions that were revealed by the destructive tests. Follow-on work has recently been initiated at PNNL to accurately characterize the NDE responses from machined flaws of varying size and location in PE 4710 materials as well as the LOF condition. This effort is directed at quantifying the ability of volumetric NDE techniques to detect flaws in relation to the critical flaw size associated with joint integrity. A status of these latest investigations is presented.

  14. Numerical simulation of side heating for controlling angular distortion in multipass MMAW butt welded plates

    Indian Academy of Sciences (India)

    Adinath V Damale; Keshav N Nandurkar

    2015-04-01

    Distortion is a severe problem in weld products.It depends on various process parameters like plate thickness, current, voltage, type of weld joint and restraints put on. If distortion is not properly dealt during welding then the product may become useless from geometric accuracy point of view. In the present study, a 3-D coupled transient thermal analysis model with auxiliary side heating (parallel heating) is developed to control angular distortion. During analysis, parallel heating flames are placed at several locations from weld line in cross direction. A user defined subroutine is used to apply transient heat source and side heating flames. Element birth and death technique is used to simulate the filler material deposition. One side multipass 'V' butt weld configuration is used for this study. A series of observational tests are done with a special experimental fixture using Manual Metal Arc Welding (MMAW) to validate the proposed FEA model. It is found that the angular distortion has decreased from 2 mm to 0.4 mm with change in side heating distance from 50 to 90 mm from the weld line.

  15. Effect of defects on the burst failure of butt fusion welded polyethylene pipes

    Energy Technology Data Exchange (ETDEWEB)

    Lai, Huan Sheng; Tun, Nwe Ni; Yoon, Kee Bong [Chung-Ang University, Seoul (Korea, Republic of); Kil, Seong Hee [Korea Gas Safety Corporation, Eumseong (Korea, Republic of)

    2016-05-15

    With the increasing demand of Medium density polyethylene (MDPE) pipes for gas transmission, the safety concern related with welding defects is becoming a serious matter. In this paper, experimental burst tests and finite element analyses were employed to study butt fusion welded MDPE pipe joints with spherical and planar defects of various sizes. These defects were used to simulate lack of bonding during the welding. Test results showed that in all pipe test cases, the failure location originated from pipe substrates, even though the defect size was increased to 45% of the pipe's wall thickness. The burst pressure could be estimated by the expression employed in the ASME BPVC, and in the burst pressure, the hoop stress was 20.28 MPa. Simulation results showed that the failure position was not only affected by the defect size, but also by the welding bead. It can be argued that a single welding defect whose maximum size is smaller than 15% of the thickness can be used without failure during short-term usage, even when there is no welding bead in the welded joint.

  16. Finite Element Simulation of Residual Stresses in Butt Welding of Two AISI 304 Stainless Steel Plates

    Directory of Open Access Journals (Sweden)

    Gurinder Singh Brar

    2013-06-01

    Full Text Available Welding is one of the most reliable and efficient permanent metal joining processes in the industry. When two plates are joined by welding, a very complex thermal cycle is applied to the weldment. Thermal energy applied results in irreversible elastic-plastic deformation and consequently gives rise to the residual stresses in and around fusion zone and heat affected zone (HAZ. It is well established fact that structural integrity of components is substantially affected by the residual stresses when subjected to thermal and structural loads. Presence of residual stresses may be beneficial or harmful for the structural components depending on the nature and magnitude of residual stresses. Using finite element based commercially available software, coupled thermal-mechanical three dimensional finite element model was developed by making an approximate geometry of the butt welded joint. Finite element analysis was performed to understand the complete nature of residual stresses in manual metal arc welded joint of AISI 304 stainless steel plate. Variation of residual stress in the plates in the heat affected zone was also being studied. The results obtained by finite element method agree well with those from X-ray diffraction method as published in literature for the prediction of residual stresses.

  17. Simulation and experimental study on distortion of butt and T-joints using WELD PLANNER

    Energy Technology Data Exchange (ETDEWEB)

    Sulaiman, Mohd Shahar; Manurung, Yupiter HP; Rahim, Mohammad Ridzwan Abdul Mohd; Redza, Ridhwan; Lidam, Robert Ngendang Ak.; Abas, Sunhaji Kiyai; Tham, Ghalib [Universiti Teknologi MARA, Kuala Lumpur (Malaysia); Haruman, Esa [Bakrie University, Jakarta (Indonesia); Chau, Chan Yin [ESI Group, Kuala Lumpur (Malaysia)

    2011-10-15

    This paper investigates the capability of linear thermal elastic numerical analysis to predict the welding distortion that occurs due to GMAW process. Distortion is considered as the major stumbling block that can adversely affect the dimensional accuracy and thus lead to expensive corrective work. Hence, forecast of distortion is crucially needed and ought to be determined in advance in order to minimize the negative effects, improve the quality of welded parts and finally to reduce the production costs. In this study, the welding deformation was simulated by using relatively new FEM software WELD PLANNER developed by ESI Group. This novel Welding Simulation Solution was employed to predict welding distortion induced in butt and T-joints with thickness of 4 mm. Low carbon steel material was used for the simulation and experimental study. A series of experiments using fully automated welding process were conducted for verification purpose to measure the distortion. By comparing between the simulation and experimental results, it was found out that this program code offered fast solution analysis time in estimating weld induced distortion within acceptable accuracy.

  18. Discarded cigarette butts attract females and kill the progeny of Aedes albopictus.

    Science.gov (United States)

    Dieng, Hamady; Saifur, Rahman G M; Ahmad, Abu Hassan; Rawi, Che Salmah Md; Boots, Michael; Satho, Tomomitsu; Zuharah, Wan Fatma; Fadzly, Nik; Althbyani, Abdulaziz; Miake, Fumio; Jaal, Zairi; Abubakar, Sazaly

    2011-09-01

    Discarded cigarette butts (DCB) waste occurs worldwide, pollutes landscapes, is unsightly, and results in added debris removal costs. There is, therefore, a great deal of current interest in making use of DCBs in beneficial ways. Despite evidence that DCBs are harmful to water fleas (Daphnia magna), which breed in aquatic environments as do mosquito larvae, their impact on dengue vectors is unknown. We examined whether Aedes albopictus alters its ovipositional responses, larval eclosion, and development in response to presence of DCBs in its habitats. We found oviposition activity in DCB-treated water similar to that of control water and that ovipositional activity in DCB solutions steadily increased over time as those solutions aged to 10 days. Larval eclosion was initially suppressed on day 1 in DCB solution, but increased thereafter to levels similar to control larval eclosion rates. The DCB-water solutions produced significantly higher mortality in both 1st and 2nd instars over control larvae for several days after initial exposure. Mortality rates decreased sharply 3 to 5 days postexposure as DCBs continued to decompose. We found increased survival rates during late development, but daily input of fresh DCBs prevented most young larvae from completing development. Taken together, these observations suggest that decomposing did not deter gravid Ae. albopictus females from ovipositing in treated containers and that DCB solutions had larvicidal effects on early instars. Our results are discussed in the context of DCB use to control container-breeding Ae. albopictus, a competent dengue vector in Asia and other parts of the world.

  19. Cigarette butt decomposition and associated chemical changes assessed by 13C CPMAS NMR.

    Science.gov (United States)

    Bonanomi, Giuliano; Incerti, Guido; Cesarano, Gaspare; Gaglione, Salvatore A; Lanzotti, Virginia

    2015-01-01

    Cigarette butts (CBs) are the most common type of litter on earth, with an estimated 4.5 trillion discarded annually. Apart from being unsightly, CBs pose a serious threat to living organisms and ecosystem health when discarded in the environment because they are toxic to microbes, insects, fish and mammals. In spite of the CB toxic hazard, no studies have addressed the effects of environmental conditions on CB decomposition rate. In this study we investigate the interactive effects of substrate fertility and N transfer dynamics on CB decomposition rate and carbon quality changes. We carried out an experiment using smoked CBs and wood sticks, used as a slow decomposing standard organic substrate, incubated in both laboratory and field conditions for two years. CB carbon quality changes during decomposition was assessed by 13C CPMAS NMR. Our experiment confirmed the low degradation rate of CBs which, on average, lost only 37.8% of their initial mass after two years of decomposition. Although a net N transfer occurred from soil to CBs, contrary to our hypothesis, mass loss in the medium-term (two years) was unaffected by N availability in the surrounding substrate. The opposite held for wood sticks, in agreement with the model that N-rich substrates promote the decomposition of other N-poor natural organic materials with a high C/N ratio. As regards CB chemical quality, after two years of decomposition 13C NMR spectroscopy highlighted very small changes in C quality that are likely to reflect a limited microbial attack.

  20. Cigarette butt decomposition and associated chemical changes assessed by 13C CPMAS NMR.

    Directory of Open Access Journals (Sweden)

    Giuliano Bonanomi

    Full Text Available Cigarette butts (CBs are the most common type of litter on earth, with an estimated 4.5 trillion discarded annually. Apart from being unsightly, CBs pose a serious threat to living organisms and ecosystem health when discarded in the environment because they are toxic to microbes, insects, fish and mammals. In spite of the CB toxic hazard, no studies have addressed the effects of environmental conditions on CB decomposition rate. In this study we investigate the interactive effects of substrate fertility and N transfer dynamics on CB decomposition rate and carbon quality changes. We carried out an experiment using smoked CBs and wood sticks, used as a slow decomposing standard organic substrate, incubated in both laboratory and field conditions for two years. CB carbon quality changes during decomposition was assessed by 13C CPMAS NMR. Our experiment confirmed the low degradation rate of CBs which, on average, lost only 37.8% of their initial mass after two years of decomposition. Although a net N transfer occurred from soil to CBs, contrary to our hypothesis, mass loss in the medium-term (two years was unaffected by N availability in the surrounding substrate. The opposite held for wood sticks, in agreement with the model that N-rich substrates promote the decomposition of other N-poor natural organic materials with a high C/N ratio. As regards CB chemical quality, after two years of decomposition 13C NMR spectroscopy highlighted very small changes in C quality that are likely to reflect a limited microbial attack.

  1. High power laser welding of thick steel plates in a horizontal butt joint configuration

    Science.gov (United States)

    Atabaki, M. Mazar; Yazdian, N.; Ma, J.; Kovacevic, R.

    2016-09-01

    In this investigation, two laser-based welding techniques, autogenous laser welding (ALW) and laser welding assisted with a cold wire (LWACW), were applied to join thick plates of a structural steel (A36) in a horizontal narrow gap butt joint configuration. The main practical parameters including welding method and laser power were varied to get the sound weld with a requirement to achieve a full penetration with the reinforcement at the back side of weld in just one pass. The weld-bead shape, cross-section and mechanical properties were evaluated by profilometer, micro-hardness test and optical microscope. In order to investigate the stability of laser-induced plasma plume, the emitted optical spectra was detected and analyzed by the spectroscopy analysis. It was found that at the laser power of 7 kW a fully penetrated weld with a convex back side of weld could be obtained by the LWACW. The microstructural examinations showed that for the ALW the acicular ferrite and for the LWACW the pearlite were formed in the heat affected zone (HAZ). The prediction of microstructure based on continuous cooling transformation (CCT) diagram and cooling curves obtained by thermocouple measurement were in good agreement with each other. According to the plasma ionization values obtained from the spectroscopy analysis the plume for both processes was recognized as dominated weakly ionized plasma including the main vaporized elemental composition. At the optimum welding condition (LWACW at the laser power of 7 kW) the fluctuation of the electron temperature was reduced. The spectroscopy analysis demonstrated that at the higher laser power more of the elemental compositions such as Mn and Fe were evaporated.

  2. In-process monitoring and adaptive control for gap in micro butt welding with pulsed YAG laser

    Science.gov (United States)

    Kawahito, Yousuke; Kito, Masayuki; Katayama, Seiji

    2007-05-01

    A gap is one of the most important issues to be solved in laser welding of a micro butt joint, because the gap results in welding defects such as underfilling or a non-bonded joint. In-process monitoring and adaptive control has been expected as one of the useful procedures for the stable production of sound laser welds without defects. The objective of this research is to evaluate the availability of in-process monitoring and adaptive control in micro butt welding of pure titanium rods with a pulsed neodymium : yttrium aluminium garnet (Nd : YAG) laser beam of a 150 µm spot diameter. It was revealed that a 45 µm narrow gap was detected by the remarkable jump in a reflected light intensity due to the formation of the molten pool which could bridge the gap. Heat radiation signal levels increased in proportion to the sizes of molten pools or penetration depths for the respective laser powers. As for adaptive control, the laser peak power was controlled on the basis of the reflected light or the heat radiation signals to stably produce a sound deeply penetrated weld reduced underfilling. In the case of a 100 µm gap, the underfilling was greatly reduced by half smaller than those made with a conventional rectangular pulse shape in seam welding as well as spot welding with a pulsed Nd : YAG laser beam. Consequently, the adaptive control of the laser peak power on the basis of in-process monitoring could reduce the harmful effects due to a gap in micro butt laser welding with a pulsed laser beam.

  3. In-process monitoring and adaptive control for gap in micro butt welding with pulsed YAG laser

    Energy Technology Data Exchange (ETDEWEB)

    Kawahito, Yousuke; Kito, Masayuki; Katayama, Seiji [Joining and Welding Research Institute (JWRI), Osaka University, 11-1 Mihogaoka, Ibaraki, Osaka 567-0047 (Japan)

    2007-05-07

    A gap is one of the most important issues to be solved in laser welding of a micro butt joint, because the gap results in welding defects such as underfilling or a non-bonded joint. In-process monitoring and adaptive control has been expected as one of the useful procedures for the stable production of sound laser welds without defects. The objective of this research is to evaluate the availability of in-process monitoring and adaptive control in micro butt welding of pure titanium rods with a pulsed neodymium : yttrium aluminium garnet (Nd : YAG) laser beam of a 150 {mu}m spot diameter. It was revealed that a 45 {mu}m narrow gap was detected by the remarkable jump in a reflected light intensity due to the formation of the molten pool which could bridge the gap. Heat radiation signal levels increased in proportion to the sizes of molten pools or penetration depths for the respective laser powers. As for adaptive control, the laser peak power was controlled on the basis of the reflected light or the heat radiation signals to stably produce a sound deeply penetrated weld reduced underfilling. In the case of a 100 {mu}m gap, the underfilling was greatly reduced by half smaller than those made with a conventional rectangular pulse shape in seam welding as well as spot welding with a pulsed Nd : YAG laser beam. Consequently, the adaptive control of the laser peak power on the basis of in-process monitoring could reduce the harmful effects due to a gap in micro butt laser welding with a pulsed laser beam.

  4. Control of Precambrian basement deformation zones on emplacement of the Laramide Boulder batholith and Butte mining district, Montana, United States

    Science.gov (United States)

    Berger, Byron R.; Hildenbrand, Thomas G.; O'Neill, J. Michael

    2011-01-01

    What are the roles of deep Precambrian basement deformation zones in the localization of subsequent shallow-crustal deformation zones and magmas? The Paleoproterozoic Great Falls tectonic zone and its included Boulder batholith (Montana, United States) provide an opportunity to examine the importance of inherited deformation fabrics in batholith emplacement and the localization of magmatic-hydrothermal mineral deposits. Northeast-trending deformation fabrics predominate in the Great Falls tectonic zone, which formed during the suturing of Paleoproterozoic and Archean cratonic masses approximately 1,800 mega-annum (Ma). Subsequent Mesoproterozoic to Neoproterozoic deformation fabrics trend northwest. Following Paleozoic through Early Cretaceous sedimentation, a Late Cretaceous fold-and-thrust belt with associated strike-slip faulting developed across the region, wherein some Proterozoic faults localized thrust faulting, while others were reactivated as strike-slip faults. The 81- to 76-Ma Boulder batholith was emplaced along the reactivated central Paleoproterozoic suture in the Great Falls tectonic zone. Early-stage Boulder batholith plutons were emplaced concurrent with east-directed thrust faulting and localized primarily by northwest-trending strike-slip and related faults. The late-stage Butte Quartz Monzonite pluton was localized in a northeast-trending pull-apart structure that formed behind the active thrust front and is axially symmetric across the underlying northeast-striking Paleoproterozoic fault zone, interpreted as a crustal suture. The modeling of potential-field geophysical data indicates that pull-apart?stage magmas fed into the structure through two funnel-shaped zones beneath the batholith. Renewed magmatic activity in the southern feeder from 66 to 64 Ma led to the formation of two small porphyry-style copper-molybdenum deposits and ensuing world-class polymetallic copper- and silver-bearing veins in the Butte mining district. Vein orientations

  5. Three-dimensional finite element analysis for estimation of the weld residual stress in the dissimilar butt weld piping

    Energy Technology Data Exchange (ETDEWEB)

    Lee, Kyoung Soo; Kim, Man Won; Lee, Sung Ho [KHNP Central Research Institute, Daejeon (Korea, Republic of)

    2013-01-15

    Numerous dissimilar metal welds are used to connect carbon steel and stainless steel in nuclear power plants. Recently, some cracks have occurred in the dissimilar metal welds, and welding residual stress is considered as a contributing factor to the cracks. In this study, welding residual stresses in dissimilar butt weld piping were evaluated by the 3-dimensional (3-D) finite element method. Welding residual stresses along the circumference of heat affected zones as well as weld regions were obtained through the analysis, which could not be obtainable with 2-dimensional (2-D) analysis. The differences between 2-D analysis and 3-D analysis are presented in this paper.

  6.  Ischemic Stroke Secondary to Aortic Dissection Following Rifle Butt Recoil Chest Injury: A Case Report

    Directory of Open Access Journals (Sweden)

    John Valiath

    2011-11-01

    Full Text Available  Ischemic stroke secondary to aortic dissection is not uncommon. We present a patient with left hemiplegia secondary to Stanford type A aortic dissection extending to the supra-aortic vessels, which was precipitated by rifle butt recoil chest injury. The diagnosis of aortic dissection was delayed due to various factors. Finally, the patient underwent successful Bentall procedure with complete resolution of symptoms. This case emphasizes the need for caution in the use of firearms for recreation and to take precautions in preventing such incidents. In addition, this case illustrates the need for prompt cardiovascular physical examination in patients presenting with stroke.

  7. The effect of hardening laws and thermal softening on modeling residual stresses in FSW of aluminum alloy 2024-T3

    DEFF Research Database (Denmark)

    Sonne, Mads Rostgaard; Tutum, Cem Celal; Hattel, Jesper Henri;

    2013-01-01

    or kinematic hardening together with the metallurgical softening model were applied in order to give a first impression of the tendencies in residual stresses in friction stir welds when choosing different hardening and softening behaviors. Secondly, real friction stir butt welding of aluminum alloy 2024-T3...... were simulated and compared with experimentally obtained results for both temperatures and residual stresses (using the slitting method). The comparisons showed good agreement regarding temperatures whereas the residual stress comparisons indicated different sensitivities for the cold and hot welding...

  8. Busted Butte Phase 2: of Post-Test Mineback and Overcore Rock Samples

    Energy Technology Data Exchange (ETDEWEB)

    H.J. Turin; M.A. McGraw; C.L. Jones; C.D. Scism; W.E. Soll

    2002-10-07

    A complex tracer mixture was injected continuously for over two years into a 10 x 10 x 7 m block of tuff as part of the unsaturated-zone (UZ) tracer test at Busted Butte. The test was designed to address uncertainties associated with flow and transport models within the Topopah Springs and Calico Hills tuffs. The tracer mixture included nonreactive (Br, I, and FBAs) and reactive tracers (Li, Ce, Sm, Ni, Coy and Mn) and synthetic colloids. Once injection was completed, samples from the block were collected in two ways. Overcores were taken from around and below injection holes. Then, the entire block was excavated via mineback--during which progressive vertical planes of the block were exposed. Samples from the overcores and mineback were analyzed to determine the distribution of tracers on different spatial scales than available from collection borehole data. Rock analyses confirmed collection pad results that the nonreactive tracers, Br and FBAs, moved several meters. Furthermore, Br and FBAs are observed above and lateral to the injector planes suggesting that capillarity was an important process for tracer movement. Lithium, the most mobile of the metals, was transported on a scale of meters. This is consistent with laboratory sorption measurements and observed breakthrough on the collection pads. Co and Ni show transport distances of tens of cm, while Sm and Ce moved far less, possibly due to precipitation and sorption effects. Colloid transport was assessed using 1 ft3 blocks extracted from the BB Phase 2 block. In the Calico Hills material, after 15 L of water was injected over 3.5 months, less than 1% of the colloids injected were recovered. Flow patterns in the block indicate that water injected at the center imbibed outward from the injection point. In a block taken from a boundary of the Calico Hills ashfall layer, breakthrough was observed only due to fractures formed during drying of the block. The colloid transport module for FEHM was tested against

  9. Geologic map of the Strawberry Butte 7.5’ quadrangle, Meagher County, Montana

    Science.gov (United States)

    Reynolds, Mitchell W.; Brandt, Theodore R.

    2017-06-19

    The 7.5′ Strawberry Butte quadrangle in Meagher County, Montana near the southwest margin of the Little Belt Mountains, encompasses two sharply different geologic terranes.  The northern three-quarters of the quadrangle are underlain mainly by Paleoproterozoic granite gneiss, across which Middle Cambrian sedimentary rocks rest unconformably.  An ancestral valley of probable late Eocene age, eroded northwest across the granite gneiss terrane, is filled with Oligocene basalt and overlying Miocene and Oligocene sandstone, siltstone, tuffaceous siltstone, and conglomerate.  The southern quarter of the quadrangle is underlain principally by deformed Mesoproterozoic sedimentary rocks of the Newland Formation, which are intruded by Eocene biotite hornblende dacite dikes.  In this southern terrane, Tertiary strata are exposed only in a limited area near the southeast margin of the quadrangle.  The distinct terranes are juxtaposed along the Volcano Valley fault zone—a zone of recurrent crustal movement beginning possibly in Mesoproterozoic time and certainly established from Neoproterozoic–Early Cambrian to late Tertiary time.  Movement along the fault zone has included normal faulting, the southern terrane faulted down relative to the northern terrane, some reverse faulting as the southern terrane later moved up against the northern terrane, and lateral movement during which the southern terrane likely moved west relative to the northern terrane.  Near the eastern margin of the quadrangle, the Newland Formation is locally the host of stratabound sulfide mineralization adjacent to the fault zone; west along the fault zone across the remainder of the quadrangle are significant areas and bands of hematite and iron-silicate mineral concentrations related to apparent alteration of iron sulfides.  The map defines the distribution of a variety of surficial deposits, including the distribution of hematite-rich colluvium and iron-silicate boulders.  The southeast

  10. PENGARUH BESAR ARUS LISTRIK DENGAN MENGGUNAKAN ELEKTRODA SMAW TERHADAP KEKUATAN SAMBUNGAN LAS BUTT JOINT PADA PLAT MILD STEEL

    Directory of Open Access Journals (Sweden)

    Sarjito Jokosisworo

    2012-03-01

    Full Text Available The influence of mechanic disposition, is one of the factor influence ship strength. This influence can be test by mechanical test in welding butt joint. The result test database analysis can be conclude that very helpful to increase safety and quality butt joint. With steel specification C= 0,15%, Si= 0,24%, Mn= 0,88%,P= 0,018%, S= 0,034%. This material give a 90, 110, 125 ampere with SMAW AC electrode diameter 3,2 mm x 350 mm with V root and 600 angle In the fabrication of mild steel products, components or equipment, manufacturers employ welding as the principal joining method. Mild steel are weldable materials, and a welded joint can provide optimum corrosion resistance, strength, and fabrication economy. However, designers should recognize that any metal, including stainless steels, may undergo certain changes during welding. It is necessary, therefore, to exercise a reasonable degree of care during welding to minimize or prevent any deleterious effects that may occur, and to preserve the same degree of corrosion resistance and strength in weld zone that is an intheren part of the base metal

  11. Metal loading in Soda Butte Creek upstream of Yellowstone National Park, Montana and Wyoming; a retrospective analysis of previous research; and quantification of metal loading, August 1999

    Science.gov (United States)

    Boughton, G.K.

    2001-01-01

    Acid drainage from historic mining activities has affected the water quality and aquatic biota of Soda Butte Creek upstream of Yellowstone National Park. Numerous investigations focusing on metals contamination have been conducted in the Soda Butte Creek basin, but interpretations of how metals contamination is currently impacting Soda Butte Creek differ greatly. A retrospective analysis of previous research on metal loading in Soda Butte Creek was completed to provide summaries of studies pertinent to metal loading in Soda Butte Creek and to identify data gaps warranting further investigation. Identification and quantification of the sources of metal loading to Soda Butte Creek was recognized as a significant data gap. The McLaren Mine tailings impoundment and mill site has long been identified as a source of metals but its contribution relative to the total metal load entering Yellowstone National Park was unknown. A tracer-injection and synoptic-sampling study was designed to determine metal loads upstream of Yellowstone National Park.A tracer-injection and synoptic-sampling study was conducted on an 8,511-meter reach of Soda Butte Creek from upstream of the McLaren Mine tailings impoundment and mill site downstream to the Yellowstone National Park boundary in August 1999. Synoptic-sampling sites were selected to divide the creek into discrete segments. A lithium bromide tracer was injected continuously into Soda Butte Creek for 24.5 hours. Downstream dilution of the tracer and current-meter measurements were used to calculate the stream discharge. Stream discharge values, combined with constituent concentrations obtained by synoptic sampling, were used to quantify constituent loading in each segment of Soda Butte Creek.Loads were calculated for dissolved calcium, silica, and sulfate, as well as for dissolved and total-recoverable iron, aluminum, and manganese. Loads were not calculated for cadmium, copper, lead, and zinc because these elements were infrequently

  12. Microstructure evolution of Al/Mg butt joints welded by gas tungsten arc with Zn filler metal

    Energy Technology Data Exchange (ETDEWEB)

    Liu Fei; Zhang Zhaodong; Liu Liming, E-mail: liulm@dlut.edu.cn

    2012-07-15

    Based on the idea of alloying welding seam, Gas tungsten arc welding method with pure Zn filler metal was chosen to join Mg alloy and Al alloy. The microstructures, phases, element distribution and fracture morphology of welding seams were examined. The results indicate that there was a transitional zone in the width of 80-100 {mu}m between the Mg alloy substrate and fusion zone. The fusion zone was mainly composed of MgZn{sub 2}, Zn-based solid solution and Al-based solid solution. The welding seam presented distinct morphology in different location owning to the quite high cooling rate of the molten pool. The addition of Zn metal could prevent the formation of Mg-Al intermetallics and form the alloyed welding seam during welding. Therefore, the tensile strengths of joints have been significantly improved compared with those of gas tungsten arc welded joints without Zn metal added. Highlights: Black-Right-Pointing-Pointer Mg alloy AZ31B and Al alloy 6061 are welded successfully. Black-Right-Pointing-Pointer Zinc wire is employed as a filler metal to form the alloyed welding seam. Black-Right-Pointing-Pointer An alloyed welding seam is benefit for improving of the joint tensile strength.

  13. Translating VDM to Alloy

    DEFF Research Database (Denmark)

    Lausdahl, Kenneth

    2013-01-01

    . Traditionally, theorem provers are used to prove that specifications are correct but this process is highly dependent on expert users. Alternatively, model finding has proved to be useful for validation of specifications. The Alloy Analyzer is an automated model finder for checking and visualising Alloy...... specifications. However, to take advantage of the automated analysis of Alloy, the model-oriented VDM specifications must be translated into a constraint-based Alloy specifications. We describe how a sub- set of VDM can be translated into Alloy and how assertions can be expressed in VDM and checked by the Alloy...

  14. Intensity of quartz cathodoluminescence and trace-element content in quartz from the porphyry copper deposit at Butte, Montana

    Science.gov (United States)

    Rusk, B.G.; Reed, M.H.; Dilles, J.H.; Kent, A.J.R.

    2006-01-01

    Textures of hydrothermal quartz revealed by cathodoluminescence using a scanning electron microscope (SEM-CL) reflect the physical and chemical environment of quartz formation. Variations in intensity of SEM-CL can be used to distinguish among quartz from superimposed mineralization events in a single vein. In this study, we present a technique to quantify the cathodoluminescent intensity of quartz within individual and among multiple samples to relate luminescence intensity to specific mineralizing events. This technique has been applied to plutonic quartz and three generations of hydrothermal veins at the porphyry copper deposit in Butte, Montana. Analyzed veins include early quartz-molybdenite veins with potassic alteration, pyrite-quartz veins with sericitic alteration, and Main Stage veins with intense sericitic alteration. CL intensity of quartz is diagnostic of each mineralizing event and can be used to fingerprint quartz and its fluid inclusions, isotopes, trace elements, etc., from specific mineralizing episodes. Furthermore, CL intensity increases proportional to temperature of quartz formation, such that plutonic quartz from the Butte quartz monzonite (BQM) that crystallized at temperatures near 750 ??C luminesces with the highest intensity, whereas quartz that precipitated at ???250 ??C in Main Stage veins luminesces with the least intensity. Trace-element analyses via electron microprobe and laser ablation-ICP-MS indicate that plutonic quartz and each generation of hydrothermal quartz from Butte is dominated by characteristic trace amounts of Al, P, Ti, and Fe. Thus, in addition to CL intensity, each generation of quartz can be distinguished based on its unique trace-element content. Aluminum is generally the most abundant element in all generations of quartz, typically between 50 and 200 ppm, but low-temperature, Main Stage quartz containing 400 to 3600 ppm Al is enriched by an order of magnitude relative to all other quartz generations. Phosphorous

  15. Monogenetic volcanoes fed by interconnected dikes and sills in the Hopi Buttes volcanic field, Navajo Nation, USA

    Science.gov (United States)

    Muirhead, James D.; Van Eaton, Alexa R.; Re, Giuseppe; White, James D. L.; Ort, Michael H.

    2016-01-01

    Although monogenetic volcanic fields pose hazards to major cities worldwide, their shallow magma feeders (volcanic field, Arizona, to shed light on the nature of its magma feeder system. Shallow exposures reveal a transition zone between intrusion and eruption within 350 m of the syn-eruptive surface. Using a combination of field- and satellite-based observations, we have identified three types of shallow magma systems: (1) dike-dominated, (2) sill-dominated, and (3) interconnected dike-sill networks. Analysis of vent alignments using the pyroclastic massifs and other eruptive centers (e.g., maar-diatremes) shows a NW-SE trend, parallel to that of dikes in the region. We therefore infer that dikes fed many of the eruptions. Dikes are also observed in places transforming to transgressive (ramping) sills. Estimates of the observable volume of dikes (maximum volume of 1.90 × 106 m3) and sills (minimum volume of 8.47 × 105 m3) in this study reveal that sills at Hopi Buttes make up at least 30 % of the shallow intruded volume (∼2.75 × 106 m3 total) within 350 m of the paeosurface. We have also identified saucer-shaped sills, which are not traditionally associated with monogenetic volcanic fields. Our study demonstrates that shallow feeders in monogenetic fields can form geometrically complex networks, particularly those intruding poorly consolidated sedimentary rocks. We conclude that the Hopi Buttes eruptions were primarily fed by NW-SE-striking dikes. However, saucer-shaped sills also played an important role in modulating eruptions by transporting magma toward and away from eruptive conduits. Sill development could have been accompanied by surface uplifts on the order of decimeters. We infer that the characteristic feeder systems described here for the Hopi Buttes may underlie monogenetic fields elsewhere, particularly where magma intersects shallow, and often weak, sedimentary rocks. Results from this study support growing evidence of the

  16. The speciation of iodine in the salt impacted Black Butte soil series along the Virgin river, Nevada, USA

    Energy Technology Data Exchange (ETDEWEB)

    Steinberg, Spencer M. [Department of Chemistry, University of Nevada Las Vegas, Las Vegas, NV 80154 (United States)], E-mail: spencer.steinberg@unlv.edu; Buck, Brenda; Morton, Janice [Department of Geoscience, University of Nevada Las Vegas, Las Vegas, NV 80154 (United States); Dorman, James [Department of Chemistry, University of Nevada Las Vegas, Las Vegas, NV 80154 (United States)

    2008-12-15

    Salt-impacted soils occur in floodplains, wetlands and backswamps in arid climates. These soils become sinks or temporary storage sites for soluble salts and contaminants including agricultural chemicals, industrial pollutants and radionuclides such as {sup 129}I. The vertical distribution of I in the Black Butte soil series along the Virgin river was assessed and the distribution of I between I{sup -}, IO{sub 3}{sup -} and organically bound I was determined. The speciation of I was compared to the organic C content, specific components of the organic C, and clay content. This study indicates that organic I was the most abundant form of I in these soil samples and that the content of organic I generally correlated to total organic matter and lignin (as measured by chemolysis) of the samples.

  17. Reconnaissance of ground-water resources in the vicinity of Gunnison and Crested Butte, West-central Colorado

    Science.gov (United States)

    Giles, T.F.

    1980-01-01

    Hydrologic data was collected in the Gunnison-Crested Butte area , Colo., to determine the availability and chemical quality of groundwater. Parts of the area have undergone rapid population growth in recent years due to an increase of winter sports activities. This rapid growth has resulted in a demand for additional domestic, recreational, and municipal water supplies. Maximum yields of 100 gallons per minute are available from wells completed in the alluvial aquifers while as much as 60 gallons per minute may be obtained from wells completed in the Dakota and Entrada Sandstones. Yields from other aquifers generally are less than 25 gallons per minute. Calcium magnesium bicarbonate water is the predominant water type in the study area. Dissolved solids concentrations ranged from 30 to 829 milligrams per liter and hardness ranged from 18 to 400 milligrams per liter. (USGS)

  18. Alloy Fabrication Laboratory

    Data.gov (United States)

    Federal Laboratory Consortium — At NETL’s Alloy Fabrication Facility in Albany, OR, researchers conduct DOE research projects to produce new alloys suited to a variety of applications, from gas...

  19. Turbine Blade Alloy

    Science.gov (United States)

    MacKay, Rebecca

    2001-01-01

    The High Speed Research Airfoil Alloy Program developed a fourth-generation alloy with up to an +85 F increase in creep rupture capability over current production airfoil alloys. Since improved strength is typically obtained when the limits of microstructural stability are exceeded slightly, it is not surprising that this alloy has a tendency to exhibit microstructural instabilities after high temperature exposures. This presentation will discuss recent results obtained on coated fourth-generation alloys for subsonic turbine blade applications under the NASA Ultra-Efficient Engine Technology (UEET) Program. Progress made in reducing microstructural instabilities in these alloys will be presented. In addition, plans will be presented for advanced alloy development and for computational modeling, which will aid future alloy development efforts.

  20. Validation of Multi-Scale Simulations of the Flow over Big Southern Butte Using Weather Research and Forecasting Model

    Science.gov (United States)

    Kosovic, B.; Jimenez, P. A.

    2015-12-01

    Advances in high performance computational resources and frameworks now make possible the use of Numerical Weather Predication (NWP) models for high-resolution simulations of atmospheric flows. In order to develop best practices, standards, and procedures for multi-scale simulations, we need to carry out extensive validation of NWP models across unprecedented range of scales from hundreds of kilometers to tens of meters. However, there are limited observational data available for evaluating high-resolution models. Recently, Nunalee et al (2015) validated large-eddy simulations (LES) using WRF for flow and dispersion based on the Cinder Cone Butte experiment carried out in Idaho in 1982. This study involved moderately complex terrain. We now extend the study to a significantly more complex terrain based on a more recent field study in Idaho. This field study include two experiments: the first one carried out in 2010 and centered on the Big Southern Butte (BSB) and the second in 2011 centered on the Salmon River Canyon both in Idaho (Butler et al., 2015). As a first step, here we focus on using the observations from the BSB experiment to validate multi-scale simulations using the WRF model. We carry out both mesoscale simulations and large-eddy simulations (LES). Nested mesoscale simulations are carried out using the innermost nest with grid cell size of 300m while nested WRF-LES are carried with grid cell size of ~50m. We analyze the performance of PBL scheme in mesoscale simulations and the resulting interplay between subgrid parameterization and numerical advection scheme in LES. The results of this analysis are used to assess performance of PBL schemes in complex terrain where the assumption of horizontal homogeneity on which these schemes are based are violated and to suggest the modifications to PBL scheme to account for the effect of heterogeneity.

  1. F-Alloy: An Alloy Based Model Transformation Language

    OpenAIRE

    Gammaitoni, Loïc; Kelsen, Pierre

    2015-01-01

    Model transformations are one of the core artifacts of a model-driven engineering approach. The relational logic language Alloy has been used in the past to verify properties of model transformations. In this paper we introduce the concept of functional Alloy modules. In essence a functional Alloy module can be viewed as an Alloy module representing a model transformation. We describe a sublanguage of Alloy called F-Alloy that allows the specification of functional Alloy modules. Module...

  2. PLUTONIUM-THORIUM ALLOYS

    Science.gov (United States)

    Schonfeld, F.W.

    1959-09-15

    New plutonium-base binary alloys useful as liquid reactor fuel are described. The alloys consist of 50 to 98 at.% thorium with the remainder plutonium. The stated advantages of these alloys over unalloyed plutonium for reactor fuel use are easy fabrication, phase stability, and the accompanying advantuge of providing a means for converting Th/sup 232/ into U/sup 233/.

  3. The Effect of Tool Press Force to Weldability of AA5754 and AA6061 Alloys with Friction Stir Welding Method

    Directory of Open Access Journals (Sweden)

    Tevfik Küçükömeroğlu

    2013-07-01

    Full Text Available In this study AA5754 and A6061 alloys have been butt welded to each other by using friction stir welding (FSW. At constant tool geometry and tool angle experiments were carried out, joints were performed using different welding speed, rotation speed and especially tool press force. The mechanical properties of the welded samples were determined by using tensile test, bending test and micro hardness. Generated microstructure and hardness profile was obtained in the welding zone. In this friction stir welding study the parameters which affect the joint structure are the tool press force, welding speed and tool rotation speed which were determined. At the end of study it is determined that AA5754 and AA6061 alloys can be successfully welded by using Friction Stir Welding method under different tool press forces at least 6kN.

  4. Mechanical Characteristics of Welded Joints of Aluminum Alloy 6061 T6 Formed by Arc and Friction Stir Welding

    Science.gov (United States)

    Astarita, A.; Squillace, A.; Nele, L.

    2016-01-01

    Butt welds formed by arc welding in inert gas with nonconsumable electrode (tungsten inert gas (TIG) welding) and by friction stir welding (FSW) from aluminum alloy AA6061 T6 are studied. Comparative analysis of the structures and mechanical properties of the welded joints is performed using the results of optical and electron microscopy, tensile tests, tests for residual bending ductility, and measurements of microhardness. The changes in the microstructure in different zones and the degrees of degradation of the mechanical properties after the welding are determined. It is shown that the size of the tool for the friction stir welding affects the properties of the welds. Quantitative results showing the relation between the microscopic behavior of the alloy and the welding-induced changes in the microstructure are obtained. Friction stir welding is shown to provide higher properties of the welds.

  5. Stress corrosion crack initiation of alloy 182 weld metal in primary coolant - Influence of chemical composition

    Energy Technology Data Exchange (ETDEWEB)

    Calonne, O.; Foucault, M.; Steltzlen, F. [AREVA (France); Amzallag, C. [EDF SEPTEN (France)

    2011-07-01

    Nickel-base alloys 182 and 82 have been used extensively for dissimilar metal welds. Typical applications are the J-groove welds of alloy 600 vessel head penetrations, pressurizer penetrations, heater sleeves and bottom mounted instrumented nozzles as well as some safe end butt welds. While the overall performance of these weld metals has been good, during the last decade, an increasing number of cases of stress corrosion cracking of Alloy 182 weld metal have been reported in PWRs. In this context, the role of weld defects has to be examined. Their contribution in the crack initiation mechanism requires laboratory investigations with small scale characterizations. In this study, the influence of both alloy composition and weld defects on PWSCC (Stress Corrosion Cracking in Primary Water) initiation was investigated using U-bend specimens in simulated primary water at 320 C. The main results are the following: -) the chemical compositions of the weld deposits leading to a large propensity to hot cracking are not the most susceptible to PWSCC initiation, -) macroscopically, superficial defects did not evolve during successive exposures. They can be included in large corrosion cracks but their role as 'precursors' is not yet established. (authors)

  6. High strength alloys

    Science.gov (United States)

    Maziasz, Phillip James; Shingledecker, John Paul; Santella, Michael Leonard; Schneibel, Joachim Hugo; Sikka, Vinod Kumar; Vinegar, Harold J.; John, Randy Carl; Kim, Dong Sub

    2012-06-05

    High strength metal alloys are described herein. At least one composition of a metal alloy includes chromium, nickel, copper, manganese, silicon, niobium, tungsten and iron. System, methods, and heaters that include the high strength metal alloys are described herein. At least one heater system may include a canister at least partially made from material containing at least one of the metal alloys. At least one system for heating a subterranean formation may include a tublar that is at least partially made from a material containing at least one of the metal alloys.

  7. High strength alloys

    Energy Technology Data Exchange (ETDEWEB)

    Maziasz, Phillip James [Oak Ridge, TN; Shingledecker, John Paul [Knoxville, TN; Santella, Michael Leonard [Knoxville, TN; Schneibel, Joachim Hugo [Knoxville, TN; Sikka, Vinod Kumar [Oak Ridge, TN; Vinegar, Harold J [Bellaire, TX; John, Randy Carl [Houston, TX; Kim, Dong Sub [Sugar Land, TX

    2010-08-31

    High strength metal alloys are described herein. At least one composition of a metal alloy includes chromium, nickel, copper, manganese, silicon, niobium, tungsten and iron. System, methods, and heaters that include the high strength metal alloys are described herein. At least one heater system may include a canister at least partially made from material containing at least one of the metal alloys. At least one system for heating a subterranean formation may include a tubular that is at least partially made from a material containing at least one of the metal alloys.

  8. Biocompatibility of dental alloys

    Energy Technology Data Exchange (ETDEWEB)

    Braemer, W. [Heraeus Kulzer GmbH and Co. KG, Hanau (Germany)

    2001-10-01

    Modern dental alloys have been used for 50 years to produce prosthetic dental restorations. Generally, the crowns and frames of a prosthesis are prepared in dental alloys, and then veneered by feldspar ceramics or composites. In use, the alloys are exposed to the corrosive influence of saliva and bacteria. Metallic dental materials can be classified as precious and non-precious alloys. Precious alloys consist of gold, platinum, and small amounts of non-precious components such as copper, tin, or zinc. The non-precious alloys are based on either nickel or cobalt, alloyed with chrome, molybdenum, manganese, etc. Titanium is used as Grade 2 quality for dental purposes. As well as the dental casting alloys, high purity electroplated gold (99.8 wt.-%) is used in dental technology. This review discusses the corrosion behavior of metallic dental materials with saliva in ''in vitro'' tests and the influence of alloy components on bacteria (Lactobacillus casei and Streptococcus mutans). The test results show that alloys with high gold content, cobalt-based alloys, titanium, and electroplated gold are suitable for use as dental materials. (orig.)

  9. Creep Resistant Zinc Alloy

    Energy Technology Data Exchange (ETDEWEB)

    Frank E. Goodwin

    2002-12-31

    This report covers the development of Hot Chamber Die Castable Zinc Alloys with High Creep Strengths. This project commenced in 2000, with the primary objective of developing a hot chamber zinc die-casting alloy, capable of satisfactory service at 140 C. The core objectives of the development program were to: (1) fill in missing alloy data areas and develop a more complete empirical model of the influence of alloy composition on creep strength and other selected properties, and (2) based on the results from this model, examine promising alloy composition areas, for further development and for meeting the property combination targets, with the view to designing an optimized alloy composition. The target properties identified by ILZRO for an improved creep resistant zinc die-casting alloy were identified as follows: (1) temperature capability of 1470 C; (2) creep stress of 31 MPa (4500 psi); (3) exposure time of 1000 hours; and (4) maximum creep elongation under these conditions of 1%. The project was broadly divided into three tasks: (1) Task 1--General and Modeling, covering Experimental design of a first batch of alloys, alloy preparation and characterization. (2) Task 2--Refinement and Optimization, covering Experimental design of a second batch of alloys. (3) Task 3--Creep Testing and Technology transfer, covering the finalization of testing and the transfer of technology to the Zinc industry should have at least one improved alloy result from this work.

  10. Creep Resistant Zinc Alloy

    Energy Technology Data Exchange (ETDEWEB)

    Frank E. Goodwin

    2002-12-31

    This report covers the development of Hot Chamber Die Castable Zinc Alloys with High Creep Strengths. This project commenced in 2000, with the primary objective of developing a hot chamber zinc die-casting alloy, capable of satisfactory service at 140 C. The core objectives of the development program were to: (1) fill in missing alloy data areas and develop a more complete empirical model of the influence of alloy composition on creep strength and other selected properties, and (2) based on the results from this model, examine promising alloy composition areas, for further development and for meeting the property combination targets, with the view to designing an optimized alloy composition. The target properties identified by ILZRO for an improved creep resistant zinc die-casting alloy were identified as follows: (1) temperature capability of 1470 C; (2) creep stress of 31 MPa (4500 psi); (3) exposure time of 1000 hours; and (4) maximum creep elongation under these conditions of 1%. The project was broadly divided into three tasks: (1) Task 1--General and Modeling, covering Experimental design of a first batch of alloys, alloy preparation and characterization. (2) Task 2--Refinement and Optimization, covering Experimental design of a second batch of alloys. (3) Task 3--Creep Testing and Technology transfer, covering the finalization of testing and the transfer of technology to the Zinc industry should have at least one improved alloy result from this work.

  11. Identifying Combination of Friction Stir Welding Parameters to Maximize Strength of Lap Joints of AA2014-T6 Aluminum Alloy

    Directory of Open Access Journals (Sweden)

    Rajendrana C.

    2017-01-01

    Full Text Available AA2014 aluminum alloy (Al-Cu alloy has been widely utilized in fabrication of lightweight structures like aircraft structures, demanding high strength to weight ratio and good corrosion resistance. The fusion welding of these alloys will lead to solidification problems such as hot cracking. Friction stir welding is a new solid state welding process, in which the material being welded does not melt and recast. Lot of research works have been carried out by many researchers to optimize process parameters and establish empirical relationships to predict tensile strength of friction stir welded butt joints of aluminum alloys. However, very few investigations have been carried out on friction stir welded lap joints of aluminum alloys. Hence, in this investigation, an attempt has been made to optimize friction stir lap welding (FSLW parameters to attain maximum tensile strength using statistical tools such as design of experiment (DoE, analysis of variance (ANOVA, response graph and contour plots. By this method, it is found that maximum tensile shear fracture load of 12.76 kN can be achieved if a joint is made using tool rotational speed of 900 rpm, welding speed of 110 mm/min, tool shoulder diameter of 12 mm and tool tilt angle of 1.5°.

  12. Technical Letter Report - Preliminary Assessment of NDE Methods on Inspection of HDPE Butt Fusion Piping Joints for Lack of Fusion

    Energy Technology Data Exchange (ETDEWEB)

    Crawford, Susan L.; Cumblidge, Stephen E.; Doctor, Steven R.; Hall, Thomas E.; Anderson, Michael T.

    2008-05-29

    The U.S. Nuclear Regulatory Commission (NRC) has a multi-year program at the Pacific Northwest National Laboratory (PNNL) to provide engineering studies and assessments of issues related to the use of nondestructive evaluation (NDE) methods for the reliable inspection of nuclear power plant components. As part of this program, there is a subtask 2D that was set up to address an assessment of issues related to the NDE of high density polyethylene (HDPE) butt fusion joints. This work is being driven by the nuclear industry wanting to employ HDPE materials in nuclear power plant systems. This being a new material for use in nuclear applications, there are a number of issues related to its use and potential problems that may evolve. The industry is pursuing ASME Code Case N-755 entitled “Use of Polyethylene (PE) Plastic Pipe for Section III, Division 1, Construction and Section XI Repair/Replacement Activities” that contains the requirements for nuclear power plant applications of HDPE. This Code Case requires that inspections be performed after the fusion joint is made by visually examining the bead that is formed and conducting a pressure test of the joint. These tests are only effective in general if gross through-wall flaws exist in the fusion joint. The NRC wants to know whether a volumetric inspection can be conducted on the fusion joint that will reliably detect lack-of-fusion conditions that may be produced during joint fusing. The NRC has requested that the work that PNNL is conducting be provided to assist them in resolving this inspection issue of whether effective volumetric NDE can be conducted to detect lack of fusion (LOF) in the butt HDPE joints. PNNL had 24 HDPE pipe specimens manufactured of 3408 material to contain LOF conditions that could be used to assess the effectiveness of NDE in detecting the LOF. Basic ultrasonic material properties were measured and used to guide the use of phased arrays and time-of-flight diffraction (TOFD) work that

  13. PRELIMINARY ASSESSMENT OF NDE METHODS ON INSPECTION OF HDPE BUTT FUSION PIPING JOINTS FOR LACK OF FUSION WITH VALIDATION FROM MECHANICAL TESTING

    Energy Technology Data Exchange (ETDEWEB)

    Crawford, Susan L.; Doctor, Steven R.; Cinson, Anthony D.; Watts, Michael W.; Moran, Traci L.; Anderson, Michael T.

    2010-07-22

    Studies at the Pacific Northwest National Laboratory (PNNL) in Richland, Washington, are being conducted to evaluate nondestructive examinations (NDE) coupled with mechanical testing of butt fusion joints in high density polyethylene (HDPE) pipe for assessing lack of fusion. The work provides information to the United States Nuclear Regulatory Commission (NRC) on the effectiveness of volumetric inspection techniques of HDPE butt fusion joints in Section III, Division 1, Class 3, buried piping systems in nuclear power plants. This paper describes results from preliminary assessments using ultrasonic and microwave nondestructive techniques and mechanical testing with the high speed tensile impact test and the bend test for determining joint integrity. A series of butt joints were fabricated in 3408, 12 inch (30.5 cm) IPS DR-11 HDPE material by varying the fusion parameters to create good joints and joints containing a range of lack of fusion conditions. Six of these butt joints were volumetrically examined with time of flight diffraction (TOFD), phased array (PA) ultrasound, and the Evisive microwave system. The outer diameter (OD) weld beads were removed for microwave evaluation and the pipes ultrasonically re-evaluated. In two of the six pipes both the outer and inner diameter (ID) weld beads were removed and the pipe joints re-evaluated. Several of the pipes were sectioned and the joints destructively evaluated with the following techniques: high speed tensile test, bend test, and focused immersion ultrasound on a joint section removed from the pipe coupled with slicing through the joint and examining the revealed surfaces. The fusion parameters, nondestructive, and destructive evaluation results will be correlated to validate the effectiveness of what each NDE technology detects and what each does not detect. This is an initial limited study which will aid in identifying key future work.

  14. Assessment of NDE Methods on Inspection of HDPE Butt Fusion Piping Joints for Lack of Fusion with Validation from Mechanical Testing

    Energy Technology Data Exchange (ETDEWEB)

    Anderson, Michael T.; Cinson, Anthony D.; Crawford, Susan L.; Doctor, Steven R.; Moran, Traci L.; Watts, Michael W.

    2010-12-01

    Studies at the Pacific Northwest National Laboratory (PNNL) in Richland, Washington, are being conducted to evaluate nondestructive examinations (NDE) coupled with mechanical testing of butt fusion joints in high-density polyethylene (HDPE) pipe for assessing lack of fusion. The work provides information to the U.S. Nuclear Regulatory Commission (NRC) on the effectiveness of volumetric inspection techniques of HDPE butt fusion joints in Section III, Division 1, Class 3, buried piping systems in nuclear power plants. This paper describes results from preliminary assessments using ultrasonic and microwave nondestructive techniques and mechanical testing with the high-speed tensile impact test and the side-bend test for determining joint integrity. A series of butt joints were fabricated in 3408, 12-in. IPS DR-11 HDPE material by varying the fusion parameters to create good joints and joints containing a range of lack-of-fusion conditions. Six of these butt joints were volumetrically examined with time-of-flight diffraction (TOFD), phased-array (PA) ultrasound, and the Evisive microwave system. The outer-diameter weld beads were removed for the microwave inspection. In two of the four pipes, both the outer and inner weld beads were removed and the pipe joints re-evaluated. The pipes were sectioned and the joints destructively evaluated with the side-bend test by cutting portions of the fusion joint into slices that were planed and bent. The last step in this limited study will be to correlate the fusion parameters, nondestructive, and destructive evaluation results to validate the effectiveness of what each NDE technology detects and what each does not detect. The results of the correlation will be used in identifying any future work that is needed.

  15. Catalyst Alloys Processing

    Science.gov (United States)

    Tan, Xincai

    2014-10-01

    Catalysts are one of the key materials used for diamond formation at high pressures. Several such catalyst products have been developed and applied in China and around the world. The catalyst alloy most widely used in China is Ni70Mn25Co5 developed at Changsha Research Institute of Mining and Metallurgy. In this article, detailed techniques for manufacturing such a typical catalyst alloy will be reviewed. The characteristics of the alloy will be described. Detailed processing of the alloy will be presented, including remelting and casting, hot rolling, annealing, surface treatment, cold rolling, blanking, finishing, packaging, and waste treatment. An example use of the catalyst alloy will also be given. Industrial experience shows that for the catalyst alloy products, a vacuum induction remelt furnace can be used for remelting, a metal mold can be used for casting, hot and cold rolling can be used for forming, and acid pickling can be used for metal surface cleaning.

  16. Influence of Material Model on Prediction Accuracy of Welding Residual Stress in an Austenitic Stainless Steel Multi-pass Butt-Welded Joint

    Science.gov (United States)

    Deng, Dean; Zhang, Chaohua; Pu, Xiaowei; Liang, Wei

    2017-03-01

    Both experimental method and numerical simulation technology were employed to investigate welding residual stress distribution in a SUS304 steel multi-pass butt-welded joint in the current study. The main objective is to clarify the influence of strain hardening model and the yield strength of weld metal on prediction accuracy of welding residual stress. In the experiment, a SUS304 steel butt-welded joint with 17 passes was fabricated, and the welding residual stresses on both the upper and bottom surfaces of the middle cross section were measured. Meanwhile, based on ABAQUS Code, an advanced computational approach considering different plastic models as well as annealing effect was developed to simulate welding residual stress. In the simulations, the perfect plastic model, the isotropic strain hardening model, the kinematic strain hardening model and the mixed isotropic-kinematic strain hardening model were employed to calculate the welding residual stress distributions in the multi-pass butt-welded joint. In all plastic models with the consideration of strain hardening, the annealing effect was also taken into account. In addition, the influence of the yield strength of weld metal on the simulation result of residual stress was also investigated numerically. The conclusions drawn by this work will be helpful in predicting welding residual stresses of austenitic stainless steel welded structures used in nuclear power plants.

  17. PLUTONIUM-ZIRCONIUM ALLOYS

    Science.gov (United States)

    Schonfeld, F.W.; Waber, J.T.

    1960-08-30

    A series of nuclear reactor fuel alloys consisting of from about 5 to about 50 at.% zirconium (or higher zirconium alloys such as Zircaloy), balance plutonium, and having the structural composition of a plutonium are described. Zirconium is a satisfactory diluent because it alloys readily with plutonium and has desirable nuclear properties. Additional advantages are corrosion resistance, excellent fabrication propenties, an isotropie structure, and initial softness.

  18. Mechanism of laser welding on dissimilar metals between stainless steel and W-Cu alloy

    Institute of Scientific and Technical Information of China (English)

    Kai Chen; Zhiyong Wang; Rongshi Xiao; Tiechuan Zuo

    2006-01-01

    @@ CO2 laser is employed to join a piece of powder metallurgical material (PMM) to a stainless steel in butt joint welding mode. The powder Ni35, as a filler powder, is used. The weld metal comes from three parts of stainless steel, powder Ni35, and Cu in W-Cu PMM. It is indicated that some parts of the W-Cu base metal are heated by laser and the metal Cu at the width of 0.06-0.12 mm from the edge is melted into the melting pool in the laser welding process. The formation of firm weld joint is just because that the melting liquid metal could fill the position occupied by metal Cu and surround the metal W granules fully. The analysis results indicate that the mechanism of the laser welding for stainless steel and W-Cu alloy is a special mode of fusion-brazing welding.

  19. NICKEL-BASE ALLOY

    Science.gov (United States)

    Inouye, H.; Manly, W.D.; Roche, T.K.

    1960-01-19

    A nickel-base alloy was developed which is particularly useful for the containment of molten fluoride salts in reactors. The alloy is resistant to both salt corrosion and oxidation and may be used at temperatures as high as 1800 deg F. Basically, the alloy consists of 15 to 22 wt.% molybdenum, a small amount of carbon, and 6 to 8 wt.% chromium, the balance being nickel. Up to 4 wt.% of tungsten, tantalum, vanadium, or niobium may be added to strengthen the alloy.

  20. Assessment of Weld Overlays for Mitigating Primary Water Stress Corrosion Cracking at Nickel Alloy Butt Welds in Piping Systems Approved for Leak-Before-Break

    Energy Technology Data Exchange (ETDEWEB)

    Sullivan, Edward J.; Anderson, Michael T.

    2012-08-01

    This TLR provides an assessment of weld overlays as a mitigation strategy for PWSCC, and includes an assessment of the WOL-related inspection requirements of Code Case N-770-1, as conditioned in §50.55a.

  1. Numerical Simulation of Mechanical Behaviors of the TiNi Shape Memory Alloy Welded Joints in the Precise Pulse Resistance Butt-Welding

    Institute of Scientific and Technical Information of China (English)

    Lijun HAN; Junjie ZHU; Lihong HAN

    2003-01-01

    The hysteresis unit system was introduced to mechanical structure behavior of the TiNi SMA joint based on the structure characteristics of the martensite variants in the joints, and some functions reflecting its inner structure characteristics and micro-behavior such as density function, phase transformation function were set up from micropoints. Finally, the structure behavior relationship and corresponding mathematic model reflecting the relationship among hysteresis strain, stress and phase transformation strain were provided, which could predict the stress-strain behavior of the TiNi SMA joint to large extent.

  2. Thermal and mechanical properties of e-beam irradiated butt-fusion joint in high-density polyethylene pipes

    Science.gov (United States)

    Vijayan, Vipin; Pokharel, Pashupati; Kang, Min Kwan; Choi, Sunwoong

    2016-05-01

    The effects of electron beam irradiation on the thermal and mechanical properties of a butt-fusion joint in high density polyethylene (HDPE) pipes were investigated. Differential scanning calorimetry, X-ray diffraction, and Fourier transform infra-red spectroscopy of welded samples revealed the changes of crystallinity due to the cross linking effect of electron beam irradiation. The suppression of the degree of crystallinity with increasing the irradiation dose from 0 kGy to 500 kGy indicated that the e-beam radiation induced cross-links among the polymer chains at the weld zone. The cross-link junction at the joint of HDPE pipe prevented chain folding and reorganization leading to the formation of imperfect crystallites with smaller size and also less in content. Tensile test of the welded samples with different dose of e-beam irradiation showed the increased values of the yield stress and Young's modulus as a function of irradiation dose. On the other hand, the elongation at break diminished clearly with increasing the irradiation doses.

  3. Ductile transplutonium metal alloys

    Science.gov (United States)

    Conner, William V.

    1983-01-01

    Alloys of Ce with transplutonium metals such as Am, Cm, Bk and Cf have properties making them highly suitable as sources of the transplutonium element, e.g., for use in radiation detector technology or as radiation sources. The alloys are ductile, homogeneous, easy to prepare and have a fairly high density.

  4. Ultrahigh temperature intermetallic alloys

    Energy Technology Data Exchange (ETDEWEB)

    Brady, M.P.; Zhu, J.H.; Liu, C.T.; Tortorelli, P.F.; Wright, J.L.; Carmichael, C.A.; Walker, L.R. [Oak Ridge National Lab., TN (United States). Metals and Ceramics Div.

    1997-12-01

    A new family of Cr-Cr{sub 2}X based alloys with fabricability, mechanical properties, and oxidation resistance superior to previously developed Cr-Cr{sub 2}Nb and Cr-Cr{sub 2}Zr based alloys has been identified. The new alloys can be arc-melted/cast without cracking, and exhibit excellent room temperature and high-temperature tensile strengths. Preliminary evaluation of oxidation behavior at 1100 C in air indicates that the new Cr-Cr{sub 2}X based alloys form an adherent chromia-based scale. Under similar conditions, Cr-Cr{sub 2}Nb and Cr-Cr{sub 2}Zr based alloys suffer from extensive scale spallation.

  5. Role of the micro/macro structure of welds in crack nucleation and propagation in aerospace aluminum-lithium alloy

    Science.gov (United States)

    Talia, George E.

    1996-01-01

    Al-Li alloys offer the benefits of increased strength, elastic modulus and lower densities as compared to conventional aluminum alloys. Martin Marietta Laboratories has developed an Al-Li alloy designated 2195 which is designated for use in the cryogenic tanks of the space shuttle. The Variable Polarity Plasma Arc (VPPA) welding process is currently being used to produce these welds [1]. VPPA welding utilizes high temperature ionized gas (plasma) to transfer heat to the workpiece. An inert gas, such as Helium, is used to shield the active welding zone to prevent contamination of the molten base metal with surrounding reactive atmospheric gases. [1] In the Space Shuttle application, two passes of the arc are used to complete a butt-type weld. The pressure of the plasma stream is increased during the first pass to force the arc entirely through the material, a practice commonly referred to as keyholing. Molten metal forms on either side of the arc and surface tension draws this liquid together as the arc passes. 2319 Al alloy filler material may also be fed into the weld zone during this pass. During the second pass, the plasma stream pressure is reduced such that only partial penetration of the base material is obtained. Al 2319 filler material is added during this pass to yield a uniform, fully filled welded joint. This additional pass also acts to alter the grain structure of the weld zone to yield a higher strength joint.

  6. Mg based alloys obtained by mechanical alloying

    Energy Technology Data Exchange (ETDEWEB)

    Ordonez, S. [Univ. de Santiago de Chile (Chile). Fac. de Ingenieria; Garcia, G.; Serafini, D.; San Martin, A.

    1999-07-01

    In the present work, we studied the production of magnesium alloys, of stoichiometry 2Mg + Ni, by mechanical alloying (MA) and the behavior of the alloys under hydrogen in a Sievert`s type apparatus. The elemental powders were milled under argon atmosphere in a Spex 8000 high energy ball mill. The milled materials were characterized by X-ray diffraction (XRD) and scanning electron microscopy (SEM). Only minimum amounts of the Mg{sub 2}Ni intermetallic compound was obtained after 22 h of milling time. Most of the material was sticked to the inner surface of the container as well as to the milling balls. Powders milled only for 12 hours transforms to the intermetallic at around 433 K. Effects of the MA on the hydrogen absorption kinetics were also studied. (orig.) 10 refs.

  7. Microstructural and Mechanical Characterization of a Dissimilar Friction Stir-Welded AA5083-AA7B04 Butt Joint

    Science.gov (United States)

    Chen, Yu; Ding, Hua; Cai, Zhihui; Zhao, Jingwei; Li, Jizhong

    2016-12-01

    Friction stir welding (FSW) has been used for joining AA5083 and AA7B04 alloy sheets with the aim of studying the microstructure and the mechanical properties of dissimilar FSW joints obtained by varying the initial base metal state of AA7B04 alloy. The results show that the initial base metal state has a significant impact on the material flow during dissimilar FSW. As compared with the joints placing hard alloy (artificially aged AA7B04-AA or naturally aged AA7B04-NA) on the retreating side, it becomes easier transporting AA5083 from advancing side to retreating side when soft alloy (annealed AA7B04-O) is placed on the retreating side. The atomic diffusion does not occur at the interface between AA5083 and AA7B04, indicating that the mixing of the two materials is merely mechanical. Grain refinement is observed in the stir zone. The failure location during tensile tests is different depending on the initial base metal state. The joints (AA5083/AA7B04-AA and AA5083/AA7B04-O) fail in the base metal on the soft material side which corresponds to the minimum values in hardness profiles. Differently, the joints (AA5083/AA5083 and AA5083/AA7B04-O) fail in the stir zone due to the presence of defects including "zigzag line," kissing bond and discontinuous voids.

  8. Integrated FEM-DBEM simulation of crack propagation in AA2024-T3 FSW butt joints considering manufacturing effects

    DEFF Research Database (Denmark)

    Sonne, Mads Rostgaard; Carlone, P.; Citarella, R.

    2015-01-01

    of the welding process of precipitation hardenable AA2024-T3 aluminum alloy is employed to infer the process induced residual stress field. The reliability of the FEM simulations with respect to the induced residual stresses is assessed comparing numerical outcomes with experimental data obtained by means...

  9. Microstructural and Mechanical Characterization of a Dissimilar Friction Stir-Welded AA5083-AA7B04 Butt Joint

    Science.gov (United States)

    Chen, Yu; Ding, Hua; Cai, Zhihui; Zhao, Jingwei; Li, Jizhong

    2017-02-01

    Friction stir welding (FSW) has been used for joining AA5083 and AA7B04 alloy sheets with the aim of studying the microstructure and the mechanical properties of dissimilar FSW joints obtained by varying the initial base metal state of AA7B04 alloy. The results show that the initial base metal state has a significant impact on the material flow during dissimilar FSW. As compared with the joints placing hard alloy (artificially aged AA7B04-AA or naturally aged AA7B04-NA) on the retreating side, it becomes easier transporting AA5083 from advancing side to retreating side when soft alloy (annealed AA7B04-O) is placed on the retreating side. The atomic diffusion does not occur at the interface between AA5083 and AA7B04, indicating that the mixing of the two materials is merely mechanical. Grain refinement is observed in the stir zone. The failure location during tensile tests is different depending on the initial base metal state. The joints (AA5083/AA7B04-AA and AA5083/AA7B04-O) fail in the base metal on the soft material side which corresponds to the minimum values in hardness profiles. Differently, the joints (AA5083/AA5083 and AA5083/AA7B04-O) fail in the stir zone due to the presence of defects including "zigzag line," kissing bond and discontinuous voids.

  10. Butt Welding of 2205/X65 Bimetallic Sheet and Study on the Inhomogeneity of the Properties of the Welded Joint

    Science.gov (United States)

    Gou, Ning-Nian; Zhang, Jian-Xun; Wang, Jian-Long; Bi, Zong-Yue

    2017-03-01

    The explosively welded 2205 duplex stainless steel/X65 pipe steel bimetallic sheets were butt jointed by multilayer and multi-pass welding (gas tungsten arc welding for the flyer and gas metal arc welding for the transition and parent layers of the bimetallic sheets). The microstructure and mechanical properties of the welded joint were investigated. The results showed that in the thickness direction, microstructure and mechanical properties of the welded joint exhibited obvious inhomogeneity. The microstructures of parent filler layers consisted of acicular ferrite, widmanstatten ferrite, and a small amount of blocky ferrite. The microstructure of the transition layer and flyer layer consisted of both austenite and ferrite structures; however, the transition layer of weld had a higher volume fraction of austenite. The results of the microhardness test showed that in both weld metal (WM) and heat-affected zone (HAZ) of the parent filler layers, the average hardness decreased with the increasing (from parent filler layer 1 to parent filler layer 3) welding heat input. The results of hardness test also indicated that the hardness of the WM and the HAZ for the flyer and transition layers was equivalent. The tensile test combined with Digital Specklegram Processing Technology demonstrated that the fracturing of the welded joint started at the HAZ of the flyer, and then the fracture grew toward the base metal of the parent flyer near the parent HAZ. The stratified impact test at -5 °C showed that the WM and HAZ of the flyer exhibited lower impact toughness, and the fracture mode was ductile and brittle mixed fracture.

  11. Persistent impacts of trace metals from mining on floodplain grass communities along Soda Butte Creek, Yellowstone National Park

    Energy Technology Data Exchange (ETDEWEB)

    Stoughton, J.A.; Marcus, W.A.

    2000-03-01

    In Yellowstone National Park, tailings and associated trace metals from past mining have been deposited along 28 km of Soda Butte Creek by large flood events. This study documents grass species diversity, density, and biomass; trace metal concentrations in soils; and soil pH, salinity, and clay content in four selected floodplain meadows contaminated by these tailings. Trace metal levels frequently exceed acceptable concentrations for agricultural soils at sampling points within the meadows. pH levels within flood-deposited tailings are strongly to moderately acid, while pH levels outside of tailings deposits are neutral. The data analysis: (1) shows that metals and acidity associated with tailings affect plant biomass, density, and diversity; (2) documents that the vegetation/metal and vegetation/pH associations are more of a threshold than a linear relationship; and (3) suggests that other factors may be involved in structuring the community. Vegetation diversity, density, and biomass decrease at threshold levels of trace metal concentrations and soil pH in all four meadows. CuSum plots of diversity in relation to trace metal levels show a decrease in mean diversity at 315 ppm copper, 22 ppm arsenic, 4.2% iron, 65 ppm lead, and 170 ppm zinc. Densities of Phleum pratense and Poa pratensis were significantly lower (P {le} 0.001) on plots with more than 250 ppm copper. Above-ground biomass of Phleum pratense was also significantly lower on plots with copper levels above 250 ppm. Decreased mean grass density was found on plots with pH < 6.4, but the only statistically significant difference was for Juncus balticus, which had increased density on plots with pH < 6.4. In contrast to the clear impacts of trace metals and pH on vegetation, other site characteristics did not alter measured vegetation characteristics.

  12. Development of laser welding techniques for vanadium alloys

    Energy Technology Data Exchange (ETDEWEB)

    Strain, R.V.; Leong, K.H.; Smith, D.L. [Argonne National Laboratory, IL (United States)

    1996-10-01

    Laser welding is potentially advantageous because of its flexibility and the reduced amount of material affected by the weld. Bead-on-plate and butt welds were previously performed to depths of about 4 mm with a 6-kW CO{sub 2} laser on V-4%Cr-4%Ti and V-5%Cr-5%Ti alloys. These welds were made at a speed of 0.042 m/s using argon purging at a flow rate of 2.8 m{sup 3}/s. The purge was distributed with a diffuser nozzle aimed just behind the laser beam during the welding operation. The fusion zones of welds made under these conditions consisted of very fine, needle-shaped grains and were also harder than the bulk metal (230-270 dph, compared to {approx}180 dph for the bulk metal). A limited number of impact tests showed that the as-welded ductile-brittle transition temperatures (DBTT) was above room temperature, but heat treatment at 1000{degrees}C for 1 h in vacuum reduced the DBTT to <{minus}25{degrees}C. Activities during this reporting period focused on improvements in the purging system and determination of the effect of welding speed on welds. A 2-kW continuous YAG laser at Lumonics Corp. in Livonia, MI, was used to make 34 test welds for this study.

  13. SURFACE MELTING OF ALUMINIUM ALLOYS

    OpenAIRE

    Veit, S.; Albert, D; Mergen, R.

    1987-01-01

    The wear properties of aluminium base alloys are relatively poor. Laser surface melting and alloying has proved successful in many alloy systems as a means of significantly improving the surface properties. The present work describes experiments designed to establish the scope of laser treatment of aluminium alloys. Aluminium does not absorb CO2 laser light as well as other metals which necessitated first a general study of absorption caotings. Aluminium alloys offer fewer opportunities than ...

  14. Microstructure and pitting corrosion of armor grade AA7075 aluminum alloy friction stir weld nugget zone – Effect of post weld heat treatment and addition of boron carbide

    Directory of Open Access Journals (Sweden)

    P. Vijaya Kumar

    2015-06-01

    Full Text Available Friction stir welding (FSW of high strength aluminum alloys has been emerged as an alternative joining technique to avoid the problems during fusion welding. In recent times FSW is being used for armor grade AA7075 aluminum alloy in defense, aerospace and marine applications where it has to serve in non uniform loading and corrosive environments. Even though friction stir welds of AA7075 alloy possess better mechanical properties but suffer from poor corrosion resistance. The present work involves use of retrogression and reaging (RRA post weld heat treatment to improve the corrosion resistance of welded joints of aluminum alloys. An attempt also has been made to change the chemical composition of the weld nugget by adding B4C nano particles with the aid of the FSW on a specially prepared base metal plate in butt position. The effects of peak aged condition (T6, RRA and addition of B4C nano particles on microstructure, hardness and pitting corrosion of nugget zone of the friction stir welds of AA7075 alloy have been studied. Even though RRA improved the pitting corrosion resistance, its hardness was slightly lost. Significant improvement in pitting corrosion resistance was achieved with addition of boron carbide powder and post weld heat treatment of RRA.

  15. Analysis of niobium alloys.

    Science.gov (United States)

    Ferraro, T A

    1968-09-01

    An ion-exchange method was applied to the analysis of synthetic mixtures representing various niobium-base alloys. The alloying elements which were separated and determined include vanadium, zirconium, hafnium, titanium, molybdenum, tungsten and tantalum. Mixtures containing zirconium or hafnium, tungsten, tantalum and niobium were separated by means of a single short column. Coupled columns were employed for the resolution of mixtures containing vanadium, zirconium or titanium, molybdenum, tungsten and niobium. The separation procedures and the methods employed for the determination of the alloying elements in their separate fractions are described.

  16. TUNGSTEN BASE ALLOYS

    Science.gov (United States)

    Schell, D.H.; Sheinberg, H.

    1959-12-15

    A high-density quaternary tungsten-base alloy having high mechanical strength and good machinability composed of about 2 wt.% Ni, 3 wt.% Cu, 5 wt.% Pb, and 90wt.% W is described. This alloy can be formed by the powder metallurgy technique of hot pressing in a graphite die without causing a reaction between charge and the die and without formation of a carbide case on the final compact, thereby enabling re-use of the graphite die. The alloy is formable at hot- pressing temperatures of from about 1200 to about 1350 deg C. In addition, there is little component shrinkage, thereby eliminating the necessity of subsequent extensive surface machining.

  17. Bedrock and surficial geologic map of the Satan Butte and Greasewood 7.5’ quadrangles, Navajo and Apache Counties, northern Arizona

    Science.gov (United States)

    Amoroso, Lee; Priest, Susan S.; Hiza-Redsteer, Margaret

    2013-01-01

    The geologic map of the Satan Butte and Greasewood 7.5’ quadrangles is the result of a cooperative effort of the U.S. Geological Survey (USGS) and the Navajo Nation to provide regional geologic information for management and planning officials. This map provides geologic information useful for range management, plant and animal studies, flood control, water resource investigations, and natural hazards associated with sand-dune mobility. The map provides connectivity to the regional geologic framework of the Grand Canyon area of northern Arizona. The map area encompasses approximately 314 km2 (123 mi2) within Navajo and Apache Counties of northern Arizona and is bounded by lat 35°37'30" to 35°30' N., long 109°45' to 110° W. The quadrangles lie within the southern Colorado Plateau geologic province and within the northeastern portion of the Hopi Buttes (Tsézhin Bií). Large ephemeral drainages, Pueblo Colorado Wash and Steamboat Wash, originate north of the map area on the Defiance Plateau and Balakai Mesa respectively. Elevations range from 1,930 m (6,330 ft) at the top of Satan Butte to about 1,787 m (5,860 ft) at Pueblo Colorado Wash where it exits the southwest corner of the Greasewood quadrangle. The only settlement within the map area is Greasewood, Arizona, on the north side of Pueblo Colorado Wash. Navajo Highway 15 crosses both quadrangles and joins State Highway 264 northwest of Ganado. Unimproved dirt roads provide access to remote parts of the Navajo Reservation.

  18. Standard Specification for Copper-Aluminum-Silicon-Cobalt Alloy, Copper-Nickel-Silicon-Magnesium Alloy, Copper-Nickel-Silicon Alloy, Copper-Nickel-Aluminum-Magnesium Alloy, and Copper-Nickel-Tin Alloy Sheet and Strip

    CERN Document Server

    American Society for Testing and Materials. Philadelphia

    2015-01-01

    Standard Specification for Copper-Aluminum-Silicon-Cobalt Alloy, Copper-Nickel-Silicon-Magnesium Alloy, Copper-Nickel-Silicon Alloy, Copper-Nickel-Aluminum-Magnesium Alloy, and Copper-Nickel-Tin Alloy Sheet and Strip

  19. Experimental Investigations on Pulsed Nd:YAG Laser Welding of C17300 Copper-Beryllium and 49Ni-Fe Soft Magnetic Alloys

    Science.gov (United States)

    Mousavi, S. A. A. Akbari; Ebrahimzadeh, H.

    2011-01-01

    Copper-beryllium and soft magnetic alloys must be joined in electrical and electro-mechanical applications. There is a high difference in melting temperatures of these alloys which cause to make the joining process very difficult. In addition, copper-beryllium alloys are of age hardenable alloys and precipitations can brittle the weld. 49Ni-Fe alloy is very hot crack sensitive. Moreover, these alloys have different heat transfer coefficients and reflection of laser beam in laser welding process. Therefore, the control of welding parameters on the formation of adequate weld puddle composition is very difficult. Laser welding is an advanced technique for joining of dissimilar materials since it can precisely control and adjust the welding parameters. In this study, a 100W Nd:YAG pulsed laser machine was used for joining 49Ni-Fe soft magnetic to C17300 copper-beryllium alloys. Welding of samples was carried out autogenously by changing the pulse duration, diameter of beam, welding speed, voltage and frequency. The spacing between samples was set to almost zero. The ample were butt welded. It was required to apply high voltage in this study due to high reflection coefficient of copper alloys. Metallography, SEM analysis, XRD and microhardness measurement was used for survey of results. The results show that the weld strength depends upon the chemical composition of the joints. To change the wells composition and heat input of the welds, it was attempted to deviate the laser focus away from the weld centerline. The best strength was achieved by deviation of the laser beam away about 0.1mm from the weld centerline. The result shows no intermetallic compounds if the laser beam is deviated away from the joint.

  20. Magma chamber cooling by episodic volatile expulsion as constrained by mineral vein distributions in the Butte, Montana Cu-Mo porphyry deposit

    Science.gov (United States)

    Daly, K.; Karlstrom, L.; Reed, M. H.

    2016-12-01

    The role of hydrothermal systems in the thermal evolution of magma chambers is poorly constrained yet likely significant. We analyze trends in mineral composition, vein thickness and overall volumetric fluid flux of the Butte, Montana porphyry Cu-Mo deposit to constrain the role of episodic volatile discharge in the crystallization of the source magma chamber ( 300 km3of silicic magma). An aqueous fluid sourced from injection of porphyritic dikes formed the Butte porphyry Cu network of veins. At least three separate pulses of fluid through the system are defined by alteration envelopes of [1] gray sericite (GS); [2] early-dark micaceous (EDM), pale-green sericite (PGS), and dark-green sericite (DGS); and [3] quartz-molybdenite (Qmb) and barren-quartz. Previous research using geothermometers and geobarometers has found that vein mineral composition, inferred temperatures and inferred pressures vary systematically with depth. Later fluid pulses are characterized by lower temperatures, consistent with progressive cooling of the source. We have digitized previously unused structural data from Butte area drill cores, and applied thermomechanical modeling of fluid release from the source magma chamber through time. Vein number density and vein thickness increase with depth as a clear function of mineralogy and thus primary temperature and pressure. We identify structural trends in the three fluid pulses which seem to imply time evolution of average vein characteristics. Pulses of Qmb-barren quartz and EDM-PGS-DGS (1st and 2nd in time) exhibit increasing vein number density (157 & 95 veins/50m, respectively) and thickness (300mm & 120mm, respectively) as a function of depth. EDM-PGS-DGS has a shallower peak in vein density (800m) than Qmb-barren quartz (>1600m). These data provide the basis for idealized mechanical models of hydrofractures, to predict driving pressures and to compare with existing source temperatures and total fluid volumes in order to estimate the total

  1. High-quality MOVPE butt-joint integration of InP/AlGaInAs/InGaAsP-based all-active optical components

    DEFF Research Database (Denmark)

    Kulkova, Irina; Kadkhodazadeh, Shima; Kuznetsova, Nadezda

    2014-01-01

    In this paper, we demonstrate the applicability of MOVPE butt-joint regrowth for integration of all-active InP/AlGaAs/InGaAsP optical components and the realization of high-functionality compact photonic devices. Planar high-quality integration of semiconductor optical amplifiers of various epi......-structures with a multi-quantum well electro-absorption modulator has been successfully performed and their optical and crystalline quality was experimentally investigated. The regrown multi-quantum well material exhibits a slight bandgap blue-shift of less than 20 meV, when moving away from the regrowth interface...

  2. Alloy Selection System

    Energy Technology Data Exchange (ETDEWEB)

    None

    2001-02-01

    Software will Predict Corrosion Rates to Improve Productivity in the Chemical Industry. Many aspects of equipment design and operation are influenced by the choice of the alloys used to fabricate process equipment.

  3. Strength of Hard Alloys,

    Science.gov (United States)

    Partial replacement of titanium carbide by tantalum carbide in three-phase WC-TiC-Co alloys tends to have a favorable effect on mechanical properties such as fatigue strength under bending and impact durability.

  4. First Everlasting Alloy

    Institute of Scientific and Technical Information of China (English)

    杨仲言

    1994-01-01

    There′s new alloy that apparently just won′t give up. When a pin was scraped along it the equivalent of one million times, the alloy-made of zirconium, palladium, and ruthenium—displayed no net loss of surface material. When astonished researchers at the National Institute of Standards and Technology(NIST) persevered with a five-million-cycle wear test, they got the same result.

  5. Machining of titanium alloys

    CERN Document Server

    2014-01-01

    This book presents a collection of examples illustrating the resent research advances in the machining of titanium alloys. These materials have excellent strength and fracture toughness as well as low density and good corrosion resistance; however, machinability is still poor due to their low thermal conductivity and high chemical reactivity with cutting tool materials. This book presents solutions to enhance machinability in titanium-based alloys and serves as a useful reference to professionals and researchers in aerospace, automotive and biomedical fields.

  6. On the Microstructural and Mechanical Characterization of Hybrid Laser-Welded Al-Zn-Mg-Cu Alloys

    Science.gov (United States)

    Wu, S. C.; Hu, Y. N.; Song, X. P.; Xue, Y. L.; Peng, J. F.

    2015-04-01

    Butt-welded 2-mm-thick high-strength aluminum alloys have been welded using a hybrid fiber laser and pulsed arc heat source system with the ER5356 filler. The microstructure, size of precipitates, texture, grain size and shape, change of strengthening elements, mechanical properties, and surface-based fatigue fracture characteristics of hybrid-welded joints were investigated in detail. The results indicate that the hybrid welds and the unaffected base materials have the lowest and largest hardness values, respectively, compared with the heat-affected zone. It is resonably believed that the elemental loss, coarse grains, and changed precipitates synthetically produce the low hardness and tensile strengths of hybrid welds. Meanwhile, the weaker grain boundary inside welds appears to initiate a microcrack. Besides, there exists an interaction of fatigue cracks and gas pores and microstructures.

  7. Tungsten inert gas (TIG welding of aluminum alloy EN AW-AlZn5.5MgCu

    Directory of Open Access Journals (Sweden)

    J. Tušek

    2016-10-01

    Full Text Available The paper presents the results of tungsten inert gas (TIG welding of aluminium alloy 7075-T6 in the butt joint, with single-V edge preparation. The sample dimensions were 100 × 75 × 20 mm3. The TIG welding was done with 2 mm diameter filler wire made of 5183 (AlMg4,5Mn at four preheating temperatures. During the welding a temperature was measured at six locations with thermocouples. For successfully welded samples tensile test were done and microstructure of base metal, heat affected zone and weld was analysed. The welds brake at heat affected zone between base metal and the weld. The optimal preheating temperature was at 200 °C.

  8. Effect of pulsed current welding on fatigue behaviour of high strength aluminium alloy joints

    Energy Technology Data Exchange (ETDEWEB)

    Balasubramanian, V. [Department of Manufacturing Engineering, Annamalai University, Annamalai Nagar 608 002, Tamil Nadu (India)], E-mail: visvabalu@yahoo.com; Ravisankar, V. [Department of Manufacturing Engineering, Annamalai University, Annamalai Nagar 608 002, Tamil Nadu (India); Madhusudhan Reddy, G. [Metal Joining Section, Defence Metallurgical Research Laboratory (DMRL), Kanchanbag (P.O), Hyderabad 560 058 (India)

    2008-07-01

    High strength aluminium alloys (Al-Zn-Mg-Cu alloys) have gathered wide acceptance in the fabrication of light weight structures requiring high strength-to weight ratio, such as transportable bridge girders, military vehicles, road tankers and railway transport systems. The preferred welding processes of high strength aluminium alloy are frequently gas tungsten arc welding (GTAW) process and gas metal arc welding (GMAW) process due to their comparatively easier applicability and better economy. Weld fusion zones typically exhibit coarse columnar grains because of the prevailing thermal conditions during weld metal solidification. This often results inferior weld mechanical properties and poor resistance to hot cracking. In this investigation, an attempt has been made to refine the fusion zone grains by applying pulsed current welding technique. Rolled plates of 6 mm thickness have been used as the base material for preparing single pass welded joints. Single V butt joint configuration has been prepared for joining the plates. The filler metal used for joining the plates is AA 5356 (Al-5Mg (wt%)) grade aluminium alloy. Four different welding techniques have been used to fabricate the joints and they are: (i) continuous current GTAW (CCGTAW), (ii) pulsed current GTAW (PCGTAW), (iii) continuous current GMAW (CCGMAW) and (iv) pulsed current GMAW (PCGMAW) processes. Argon (99.99% pure) has been used as the shielding gas. Fatigue properties of the welded joints have been evaluated by conducting fatigue test using rotary bending fatigue testing machine. Current pulsing leads to relatively finer and more equi-axed grain structure in gas tungsten arc (GTA) and gas metal arc (GMA) welds. In contrast, conventional continuous current welding resulted in predominantly columnar grain structures. Grain refinement is accompanied by an increase in fatigue life and endurance limit.

  9. Correlation between diffusion barriers and alloying energy in binary alloys

    DEFF Research Database (Denmark)

    Vej-Hansen, Ulrik Grønbjerg; Rossmeisl, Jan; Stephens, Ifan;

    2016-01-01

    In this paper, we explore the notion that a negative alloying energy may act as a descriptor for long term stability of Pt-alloys as cathode catalysts in low temperature fuel cells.......In this paper, we explore the notion that a negative alloying energy may act as a descriptor for long term stability of Pt-alloys as cathode catalysts in low temperature fuel cells....

  10. No More Butts

    Institute of Scientific and Technical Information of China (English)

    2008-01-01

    Lighting up in indoor places of work will soon be a thing of the past in Beijing.According to a renewed local regulation in the Chinese capi- tal,from this May,smoking will be banned in hotels,offices,holiday resorts and all indoor areas of medical facilities,in addition to previously restricted schools,sports arenas and movie theaters.All restaurants,bars and Internet cafes are also ordered to designate smoke-free areas.The measure,the most extensive overall indoor smoking ban in the country,is expected to bring to the city a nicer and healthier environment.

  11. Impact toughness of laser alloyed aluminium AA1200 alloys

    CSIR Research Space (South Africa)

    Mabhali, Luyolo AB

    2013-08-01

    Full Text Available Laser surface alloying of aluminium AA1200 was performed with a 4kW Nd:YAG laser and impact resistance of the alloys was investigated. The alloying powders were a mixture of Ni, Ti and SiC in different proportions. Surfaces reinforced...

  12. INVESTIGATION OF MAGNESIUM ALLOYS MACHINABILITY

    Directory of Open Access Journals (Sweden)

    Berat Barıs BULDUM

    2013-01-01

    Full Text Available Magnesium is the lightest structural metal. Magnesium alloys have a hexagonal lattice structure, which affects the fundamental properties of these alloys. Plastic deformation of the hexagonal lattice is more complicated than in cubic latticed metals like aluminum, copper and steel. Magnesium alloy developments have traditionally been driven by industry requirements for lightweight materials to operate under increasingly demanding conditions. Magnesium alloys have always been attractive to designers due to their low density, only two thirds that of aluminium and its alloys [1]. The element and its alloys take a big part of modern industry needs. Especially nowadays magnesium alloys are used in automotive and mechanical (trains and wagons manufacture, because of its lightness and other features. Magnesium and magnesium alloys are the easiest of all metals to machine, allowing machining operations at extremely high speed. All standard machining operations such as turning, drilling, milling, are commonly performed on magnesium parts.

  13. Microstructure and Mechanical Properties of Dissimilar Friction Stir Welding between Ultrafine Grained 1050 and 6061-T6 Aluminum Alloys

    Directory of Open Access Journals (Sweden)

    Yufeng Sun

    2016-10-01

    Full Text Available The ultrafine grained (UFGed 1050 Al plates with a thickness of 2 mm, which were produced by the accumulative roll bonding technique after five cycles, were friction stir butt welded to 2 mm thick 6061-T6 Al alloy plates at a different revolutionary pitch that varied from 0.5 to 1.25 mm/rev. In the stir zone, the initial nano-sized lamellar structure of the UFGed 1050 Al alloy plate transformed into an equiaxial grain structure with a larger average grain size due to the dynamic recrystallization and subsequent grain growth. However, an equiaxial grain structure with a much smaller grain size was simultaneously formed in the 6061 Al alloy plates, together with coarsening of the precipitates. Tensile tests of the welds obtained at different welding speeds revealed that two kinds of fracture modes occurred for the specimens depending on their revolutionary pitches. The maximum tensile strength was about 110 MPa and the fractures were all located in the stir zone close to the 1050 Al side.

  14. Selective dissolution in binary alloys

    Science.gov (United States)

    McCall, Carol Rene

    Corrosion is an important issue in the design of engineering alloys. De-alloying is an aspect of alloy corrosion related to the selective dissolution of one or more of the components in an alloy. The work reported herein focuses on the topic of de-alloying specific to single-phase binary noble metal alloy systems. The alloy systems investigated were gold-silver and gold-copper. The onset of a bulk selective dissolution process is typically marked by a critical potential whereby the more reactive component in the alloy begins dissolving from the bulk, leading to the formation of a bi-continuous solid-void morphology. The critical potential was investigated for the entire composition range of gold-silver alloys. The results presented herein include the formulation of an expression for critical potential as a function of both alloy and electrolyte composition. Results of the first investigation of underpotential deposition (UPD) on alloys are also presented herein. These results were implemented as an analytical tool to provide quantitative measurements of the surface evolution of gold during de-alloying. The region below the critical potential was investigated in terms of the compositional evolution of the alloy surface. Below the critical potential, there is a competition between the dissolution of the more reactive alloying constituent (either silver or copper) and surface diffusion of gold that serves to cover dissolution sites and prevent bulk dissolution. By holding the potential at a prescribed value below the critical potential, a time-dependent gold enrichment occurs on the alloy surface leading to passivation. A theoretical model was developed to predict the surface enrichment of gold based on the assumption of layer-by-layer dissolution of the more reactive alloy constituent. The UPD measurements were used to measure the time-dependent surface gold concentration and the results agreed with the predictions of the theoretical model.

  15. Analysis and Comparison of Friction Stir Welding and Laser Assisted Friction Stir Welding of Aluminum Alloy.

    Science.gov (United States)

    Campanelli, Sabina Luisa; Casalino, Giuseppe; Casavola, Caterina; Moramarco, Vincenzo

    2013-12-18

    Friction Stir Welding (FSW) is a solid-state joining process; i.e., no melting occurs. The welding process is promoted by the rotation and translation of an axis-symmetric non-consumable tool along the weld centerline. Thus, the FSW process is performed at much lower temperatures than conventional fusion welding, nevertheless it has some disadvantages. Laser Assisted Friction Stir Welding (LAFSW) is a combination in which the FSW is the dominant welding process and the laser pre-heats the weld. In this work FSW and LAFSW tests were conducted on 6 mm thick 5754H111 aluminum alloy plates in butt joint configuration. LAFSW is studied firstly to demonstrate the weldability of aluminum alloy using that technique. Secondly, process parameters, such as laser power and temperature gradient are investigated in order to evaluate changes in microstructure, micro-hardness, residual stress, and tensile properties. Once the possibility to achieve sound weld using LAFSW is demonstrated, it will be possible to explore the benefits for tool wear, higher welding speeds, and lower clamping force.

  16. Analysis and Comparison of Friction Stir Welding and Laser Assisted Friction Stir Welding of Aluminum Alloy

    Directory of Open Access Journals (Sweden)

    Sabina Luisa Campanelli

    2013-12-01

    Full Text Available Friction Stir Welding (FSW is a solid-state joining process; i.e., no melting occurs. The welding process is promoted by the rotation and translation of an axis-symmetric non-consumable tool along the weld centerline. Thus, the FSW process is performed at much lower temperatures than conventional fusion welding, nevertheless it has some disadvantages. Laser Assisted Friction Stir Welding (LAFSW is a combination in which the FSW is the dominant welding process and the laser pre-heats the weld. In this work FSW and LAFSW tests were conducted on 6 mm thick 5754H111 aluminum alloy plates in butt joint configuration. LAFSW is studied firstly to demonstrate the weldability of aluminum alloy using that technique. Secondly, process parameters, such as laser power and temperature gradient are investigated in order to evaluate changes in microstructure, micro-hardness, residual stress, and tensile properties. Once the possibility to achieve sound weld using LAFSW is demonstrated, it will be possible to explore the benefits for tool wear, higher welding speeds, and lower clamping force.

  17. Structural thermodynamics of alloys

    CERN Document Server

    Manenc, Jack

    1973-01-01

    Technical progress has for a very long time been directly dependent on progress in metallurgy, which is itself connected with improvements in the technology of alloys. Metals are most frequently used in the form of alloys for several reasons: the quantity of pure metal in its native state in the earth's crust is very limited; pure metals must be extracted from ores which are themselves impure. Finally, the methods of treatment used lead more easily to alloys than to pure metals. The most typical case is that of iron, where a pure ore may be found, but which is the starting point for cast iron or steel, alloys of iron and carbon. In addition, the properties of alloys are in general superior to those of pure metals and modem metallurgy consists of controlling these properties so as to make them conform to the requirements of the design office. Whilst the engineer was formerly compelled to adapt his designs and constructions to the materials available, such as wood, stone, bronze, iron, cast iron and ordinary st...

  18. De-alloyed platinum nanoparticles

    Science.gov (United States)

    Strasser, Peter [Houston, TX; Koh, Shirlaine [Houston, TX; Mani, Prasanna [Houston, TX; Ratndeep, Srivastava [Houston, TX

    2011-08-09

    A method of producing de-alloyed nanoparticles. In an embodiment, the method comprises admixing metal precursors, freeze-drying, annealing, and de-alloying the nanoparticles in situ. Further, in an embodiment de-alloyed nanoparticle formed by the method, wherein the nanoparticle further comprises a core-shell arrangement. The nanoparticle is suitable for electrocatalytic processes and devices.

  19. Shape Memory Alloys

    Directory of Open Access Journals (Sweden)

    Deexith Reddy

    2016-07-01

    Full Text Available Shape memory alloys (SMAs are metals that "remember" their original shapes. SMAs are useful for such things as actuators which are materials that "change shape, stiffness, position, natural frequency, and other mechanical characteristics in response to temperature or electromagnetic fields" The potential uses for SMAs especially as actuators have broadened the spectrum of many scientific fields. The study of the history and development of SMAs can provide an insight into a material involved in cutting-edge technology. The diverse applications for these metals have made them increasingly important and visible to the world. This paper presents the working of shape memory alloys , the phenomenon of super-elasticity and applications of these alloys.

  20. Neutron absorbing alloy

    Energy Technology Data Exchange (ETDEWEB)

    Hayashi, Masayuki

    1998-12-04

    The neutron absorbing alloy of the present invention comprises Ti or an alloy thereof as a mother material, to which from 2 to 40% by weight of Hf and Gd within a range of from 4 to 50% by weight in total are added respectively. Ti is excellent in specific strength, corrosion resistance and workability, and produces no noxious intermetallic compound with Hf and Gd. In addition, since the alloy can incorporate a great quantity of Hf and Gd, a neutron absorbing material having excellent neutron absorbing performance than usual and excellent in specific strength, corrosion resistance and workability can be manufactured conveniently and economically not by a special manufacturing method. (T.M.)

  1. Double Glow Plasma Surface Alloyed Burn-resistant Titanium Alloy

    Institute of Scientific and Technical Information of China (English)

    ZHANG Ping-ze; XU Zhong; HE Zhi-yong; ZHANG Gao-hui

    2004-01-01

    Conventional titanium alloy may be ignited and burnt under high temperature, high pressure and high gas flow velocity condition. In order to avoid this problem, we have developed a new kind of burn-resistant titanium alloy-double glow plasma surface alloying burn-resistant titanium alloy. Alloying element Cr, Mo, Cu are induced into the Ti-6Al-4V and Ti-6.5Al-0.3Mo-l.5Zr-0.25Si substrates according to double glow discharge phenomenon, Ti-Cr ,Ti-Mo, Ti-Cu binary burn-resistant alloy layers are formed on the surface of Ti-6Al-4V and Ti-6.5Al-0.3Mo-l.5Zr-0.25Si alloys. The depth of the surface burn-resistant alloy layer can reach to above 200 microns and alloying element concentration can reach 90%.Burn-resistant property experiments reveal that if Cr concentration reach to 14%, Cu concentration reach to 12%, Mo concentration reach to 10% in the alloying layers, ignition and burn of titanium alloy can be effectively avoided.

  2. Double Glow Plasma Surface Alloyed Burn-resistant Titanium Alloy

    Institute of Scientific and Technical Information of China (English)

    ZHANGPing-ze; XUZhong; HEZhi-yong; ZHANGGao-hui

    2004-01-01

    Conventional titanium alloy may be ignited and burnt under high temperature, high pressure and high gas flow velocity condition. In order to avoid this problem, we have developed a new kind of burn-resistant titanium alloy-double glow plasma surface alloying burn-resistant titanium alloy. Alloying element Cr, Mo, Cu are induced into the Ti-6A1-4V and Ti-6.5Al-0.3Mo-1.5Zr-0.25Si substrates according to double glow discharge phenomenon, Ti-Cr ,Ti-Mo, Ti-Cu binary burn-resistant alloy layers are formed on the surface of Ti-6A1-4V and Ti-6.5Al-0.3Mo-1.5Zr-0.25Si alloys. The depth of the surface burn-resistant alloy layer can reach to above 200 microns and alloying element concentration can reach 90%. Burn-resistant property experiments reveal that if Cr concentration reach to 14%, Cu concentration reach to 12%, Mo concentration reach to 10% in the alloying layers, ignition and burn of titanium alloy can be effectively avoided.

  3. Pemilihan Bahan Alloy Untuk Konstruksi Gigitiruan

    OpenAIRE

    Medila Dahlan

    2008-01-01

    Pada kedokteran gigi bahan alloy sangat banyak digunakan dalam segala bidang. Dalam pembuatan konstruksi gigitiman biasanya digunakan alloy emas, alloy kobalt kromium, alloy nikei kromium dan alloy stainless steel sebagai komponen gigitiman kerangka logam serta pembuatan mahkota dan jembatan. Pemilihan bahan alloy dapat dilakukan berdasarkan sifat yang dimiiiki oleh masing-masing bahan alloy sehingga akan didapat hasil konstmksi gigitiruan yang memuaskan. Pada pemakaiannya didaiam mulut...

  4. Strip Casting of High Performance Structural Alloys

    Institute of Scientific and Technical Information of China (English)

    S S Park; J G Lee; Nack J Kim

    2004-01-01

    There exists a great need for the development of high performance alloys due to increasing demands for energy conservation and environmental protection. Application of strip casting shows a strong potential for the improvement of properties of existing alloys and also for the development of novel alloy systems with superior properties. The present paper reviews our Center's activities in the development of high performance alloys by strip casting. Examples include (1) Al alloys, (2) wrought Mg alloys, and (3) bulk metallic glass (BMG) alloys.

  5. Tungsten Alloy Outgassing Measurements

    CERN Document Server

    Rutherfoord, John P; Shaver, L

    1999-01-01

    Tungsten alloys have not seen extensive use in liquid argon calorimeters so far. Because the manufacturing process for tungsten is different from the more common metals used in liquid argon there is concern that tungsten could poison the argon thereby creating difficulties for precision calorimetry. In this paper we report measurements of outgassing from the tungsten alloy slugs proposed for use in the ATLAS FCal module and estimate limits on potential poisoning with reasonable assumptions. This estimate gives an upper limit poisoning rate of

  6. The spectrum of low molecular weight alpha-amylase/protease inhibitor genes expressed in the US bread wheat cultivar Butte 86

    Directory of Open Access Journals (Sweden)

    Vensel William H

    2011-07-01

    Full Text Available Abstract Background Wheat grains accumulate a variety of low molecular weight proteins that are inhibitors of alpha-amylases and proteases and play an important protective role in the grain. These proteins have more balanced amino acid compositions than the major wheat gluten proteins and contribute important reserves for both seedling growth and human nutrition. The alpha-amylase/protease inhibitors also are of interest because they cause IgE-mediated occupational and food allergies and thereby impact human health. Results The complement of genes encoding alpha-amylase/protease inhibitors expressed in the US bread wheat Butte 86 was characterized by analysis of expressed sequence tags (ESTs. Coding sequences for 19 distinct proteins were identified. These included two monomeric (WMAI, four dimeric (WDAI, and six tetrameric (WTAI inhibitors of exogenous alpha-amylases, two inhibitors of endogenous alpha-amylases (WASI, four putative trypsin inhibitors (CMx and WTI, and one putative chymotrypsin inhibitor (WCI. A number of the encoded proteins were identical or very similar to proteins in the NCBI database. Sequences not reported previously included variants of WTAI-CM3, three CMx inhibitors and WTI. Within the WDAI group, two different genes encoded the same mature protein. Based on numbers of ESTs, transcripts for WTAI-CM3 Bu-1, WMAI Bu-1 and WTAI-CM16 Bu-1 were most abundant in Butte 86 developing grain. Coding sequences for 16 of the inhibitors were unequivocally associated with specific proteins identified by tandem mass spectrometry (MS/MS in a previous proteomic analysis of milled white flour from Butte 86. Proteins corresponding to WDAI Bu-1/Bu-2, WMAI Bu-1 and the WTAI subunits CM2 Bu-1, CM3 Bu-1 and CM16 Bu-1 were accumulated to the highest levels in flour. Conclusions Information on the spectrum of alpha-amylase/protease inhibitor genes and proteins expressed in a single wheat cultivar is central to understanding the importance of

  7. Pareto-optimal alloys

    DEFF Research Database (Denmark)

    Bligaard, Thomas; Johannesson, Gisli Holmar; Ruban, Andrei;

    2003-01-01

    and the cost. In this letter we present a database consisting of the lattice parameters, bulk moduli, and heats of formation for over 64 000 ordered metallic alloys, which has been established by direct first-principles density-functional-theory calculations. Furthermore, we use a concept from economic theory...

  8. Alloy catalyst material

    DEFF Research Database (Denmark)

    2014-01-01

    The present invention relates to a novel alloy catalyst material for use in the synthesis of hydrogen peroxide from oxygen and hydrogen, or from oxygen and water. The present invention also relates to a cathode and an electrochemical cell comprising the novel catalyst material, and the process use...

  9. Shape Memory Alloy Actuator

    Science.gov (United States)

    Baumbick, Robert J. (Inventor)

    2002-01-01

    The present invention discloses and teaches a unique, remote optically controlled micro actuator particularly suitable for aerospace vehicle applications wherein hot gas, or in the alternative optical energy, is employed as the medium by which shape memory alloy elements are activated. In gas turbine powered aircraft the source of the hot gas may be the turbine engine compressor or turbine sections.

  10. Experimental and analytical study of the DC breakdown characteristics of polypropylene laminated paper with a butt gap condition considering the insulation design of superconducting cable

    Science.gov (United States)

    Seo, In-jin; Choi, Won; Seong, Jae-gyu; Lee, Bang-wook; Koo, Ja-yoon

    2014-08-01

    It has been reported that the insulation design under DC stress is considered as one of the critical factors in determining the performance of high-voltage direct current (HVDC) superconducting cable. Therefore, it is fundamentally necessary to investigate the DC breakdown characteristics of the composite insulation system consisting of liquid nitrogen (LN2)/polypropylene-laminated-paper (PPLP). In particular, the insulation characteristics under DC polarity reversal condition should be verified to understand the polarity effect of the DC voltage considering the unexpected incidents taking place at line-commutated-converters (LCC) under service at a DC power grid. In this study, to examine the variation of DC electric field strength, the step voltage and polarity reversal breakdown tests are performed under DC stress. Also, we investigate the electric field distributions in a butt gap of the LN2/PPLP condition considering the DC polarity reversal by using simulation software.

  11. Influence of arc pressure on the forming of molten pool in tungsten inert gas arc butt welding with micro gap for tantalum sheet

    Institute of Scientific and Technical Information of China (English)

    Zhou Fangming; Qian Yiyu

    2006-01-01

    Arc pressure is the key influencing factor to forming of molten pool.Countering the characteristic of tungsten inert gas arc welding with micro gap for tantalum sheet, according to the fundament of arc physics, a distribution model of arc pressure and forming mechanism of molten pool with micro butt gap are proposed, and the influences of arc pressure on forming of molten pool are discussed.Experimental researches for the dynamic formation process of weld molten pool by using high-speed vidicon camera show that when buttgap is appropriate, that is from 0.1 to 0.15 mm, molten metals formed on two workpiece uplift and growup first, then are fused and form uniform molten pool finally.

  12. Busted Butte Unsaturated Zone Transport Test: Fiscal Year 1998 Status Report Yucca Mountain Site Characterization Program Deliverable SPU85M4

    Energy Technology Data Exchange (ETDEWEB)

    Bussod, G.Y.; Turin, H.J.; Lowry, W.E.

    1999-11-01

    This report describes the status of the Busted Butte Unsaturated Zone Transport Test (UZTT) and documents the progress of construction activities and site and laboratory characterization activities undertaken in fiscal year 1998. Also presented are predictive flow-and-transport simulations for Test Phases 1 and 2 of testing and the preliminary results and status of these test phases. Future anticipated results obtained from unsaturated-zone (UZ) transport testing in the Calico Hills Formation at Busted Butte are also discussed in view of their importance to performance assessment (PA) needs to build confidence in and reduce the uncertainty of site-scale flow-and-transport models and their abstractions for performance for license application. The principal objectives of the test are to address uncertainties associated with flow and transport in the UZ site-process models for Yucca Mountain, as identified by the PA working group in February 1997. These include but are not restricted to: (1) The effect of heterogeneities on flow and transport in unsaturated and partially saturated conditions in the Calico Hills Formation. In particular, the test aims to address issues relevant to fracture-matrix interactions and permeability contrast boundaries; (2) The migration behavior of colloids in fractured and unfractured Calico Hills rocks; (3) The validation through field testing of laboratory sorption experiments in unsaturated Calico Hills rocks; (4) The evaluation of the 3-D site-scale flow-and-transport process model (i.e., equivalent-continuum/dual-permeability/discrete-fracture-fault representations of flow and transport) used in the PA abstractions for license application; and (5) The effect of scaling from lab scale to field scale and site scale.

  13. The in-situ Ti alloying of aluminum alloys and its application in A356 alloys

    Institute of Scientific and Technical Information of China (English)

    2005-01-01

    This research has investigated the in-situ Ti alloying of aluminum alloys and its application to A356 alloys and wheels through the evaluation of microstructure and mechanical properties, The results showed that stable titanium content can be obtained by adding a small quantity of TiO2 into electrolyte of pure aluminum. Under this approach, a greater than 95% absorptivity of titanium was achieved, and the microstructure of the specimens was changed to fine equiaxed grains from coarse columnar grains in the pure aluminum. In comparison with the tradition A356 alloys and wheels, the corresponding microstructure in the testing A356 alloys and wheels was finer. Although the tensile strength was similar between the testing and the tradition A356 alloys and wheels, the ductility of the former (testing) is superior to that of the later (tradition), leading to an excellent combination of strength and ductility from the testing alloys and wheels.

  14. The in-situ Ti alloying of aluminum alloys and its application in A356 alloys

    Directory of Open Access Journals (Sweden)

    Zongxia LIU

    2005-05-01

    Full Text Available This research has investigated the in-situ Ti alloying of aluminum alloys and its application to A356 alloys and wheels through the evaluation of microstructure and mechanical properties. The results showed that stable titanium content can be obtained by adding a small quantity of TiO2 into electrolyte of pure aluminum. Under this approach, a greater than 95% absorptivity of titanium was achieved, and the microstructure of the specimens was changed to fineequiaxed grains from coarse columnar grains in the pure aluminum. In comparison with the tradition A356 alloys and wheels, the corresponding microstructure in the testing A356 alloys and wheels was finer. Although the tensile strength was similar between the testing and the tradition A356 alloys and wheels, the ductility of the former (testing is superior to that of the later (tradition, leading to an excellent combination of strength and ductility from the testing alloys and wheels.

  15. Advanced ordered intermetallic alloy deployment

    Energy Technology Data Exchange (ETDEWEB)

    Liu, C.T.; Maziasz, P.J.; Easton, D.S. [Oak Ridge National Lab., TN (United States)

    1997-04-01

    The need for high-strength, high-temperature, and light-weight materials for structural applications has generated a great deal of interest in ordered intermetallic alloys, particularly in {gamma}-based titanium aluminides {gamma}-based TiAl alloys offer an attractive mix of low density ({approximately}4g/cm{sup 3}), good creep resistance, and high-temperature strength and oxidation resistance. For rotating or high-speed components. TiAl also has a high damping coefficient which minimizes vibrations and noise. These alloys generally contain two phases. {alpha}{sub 2} (DO{sub 19} structure) and {gamma} (L 1{sub 0}), at temperatures below 1120{degrees}C, the euticoid temperature. The mechanical properties of TiAl-based alloys are sensitive to both alloy compositions and microstructure. Depending on heat-treatment and thermomechanical processing, microstructures with near equiaxed {gamma}, a duplex structure (a mix of the {gamma} and {alpha}{sub 2} phases) can be developed in TiAl alloys containing 45 to 50 at. % Al. The major concern for structural use of TiAl alloys is their low ductility and poor fracture resistance at ambient temperatures. The purpose of this project is to improve the fracture toughness of TiAl-based alloys by controlling alloy composition, microstructure and thermomechanical treatment. This work is expected to lead to the development of TiAl alloys with significantly improved fracture toughness and tensile ductility for structural use.

  16. Tungsten carbide laser alloying of a low alloyed steel

    Science.gov (United States)

    Cojocaru, Mihai; Taca, Mihaela

    1996-10-01

    Laser alloying is a way to change the composition of metal surfaces in order to improve their corrosion-resistance, high-temperature strength and hardness. The results of a structural and phase analysis of a tungsten carbide based surface layer prepared by laser alloying of a low carbon steel substrate are presented. Structure, phase composition and microhardness of surface alloyed layers have been investigated. The surface of the samples exhibited a thin layer with a different chemical and phase composition. An increase in alloyed surface hardness and wear-resistance was observed.

  17. Filler metal alloy for welding cast nickel aluminide alloys

    Science.gov (United States)

    Santella, M.L.; Sikka, V.K.

    1998-03-10

    A filler metal alloy used as a filler for welding cast nickel aluminide alloys contains from about 15 to about 17 wt. % chromium, from about 4 to about 5 wt. % aluminum, equal to or less than about 1.5 wt. % molybdenum, from about 1 to about 4.5 wt. % zirconium, equal to or less than about 0.01 wt. % yttrium, equal to or less than about 0.01 wt. % boron and the balance nickel. The filler metal alloy is made by melting and casting techniques such as are melting the components of the filler metal alloy and cast in copper chill molds. 3 figs.

  18. Filler metal alloy for welding cast nickel aluminide alloys

    Energy Technology Data Exchange (ETDEWEB)

    Santella, Michael L. (Knoxville, TN); Sikka, Vinod K. (Oak Ridge, TN)

    1998-01-01

    A filler metal alloy used as a filler for welding east nickel aluminide alloys contains from about 15 to about 17 wt. % chromium, from about 4 to about 5 wt. % aluminum, equal to or less than about 1.5 wt. % molybdenum, from about 1 to about 4.5 wt. % zirconium, equal to or less than about 0.01 wt. % yttrium, equal to or less than about 0.01 wt. % boron and the balance nickel. The filler metal alloy is made by melting and casting techniques such as are melting the components of the filler metal alloy and east in copper chill molds.

  19. Materials data handbook, Inconel alloy 718

    Science.gov (United States)

    Sessler, J.; Weiss, V.

    1967-01-01

    Materials data handbook on Inconel alloy 718 includes data on the properties of the alloy at cryogenic, ambient, and elevated temperatures and other pertinent engineering information required for the design and fabrication of components and equipment utilizing this alloy.

  20. SINTERED REFRACTORY TUNGSTEN ALLOYS. Gesinterte hochschmelzende wolframlegierungen

    Energy Technology Data Exchange (ETDEWEB)

    Kieffer, R.; Sedlatschek, K.; Braun, H.

    1971-12-15

    Dependence of the melting point of the refractory metals on their positions in the periodic system - alloys of tungsten with other refractory metals - sintering of the alloys - processing of the alloys - technological properties.

  1. High-temperature Titanium Alloys

    Directory of Open Access Journals (Sweden)

    A.K. Gogia

    2005-04-01

    Full Text Available The development of high-temperature titanium alloys has contributed significantly to the spectacular progress in thrust-to-weight ratio of the aero gas turbines. This paper presents anoverview on the development of high-temperature titanium alloys used in aero engines and potential futuristic materials based on titanium aluminides and composites. The role of alloychemistry, processing, and microstructure, in determining the mechanical properties of titanium alloys is discussed. While phase equilibria and microstructural stability consideration haverestricted the use of conventional titanium alloys up to about 600 "C, alloys based on TiPl (or,, E,AINb (0, TiAl (y, and titaniumltitanium aluminides-based composites offer a possibility ofquantum jump in the temperature capability of titanium alloys.

  2. Porosity of porous Al alloys

    Institute of Scientific and Technical Information of China (English)

    2001-01-01

    Two porosity models of porous Al alloys with different pore types (ball and polygon shape) were established. The experimental results coincide well with theoretical computations. The porosity of Al alloys (Prc) consists of three parts, porosity caused by preform particles (Prp), additional porosity (Pra), and porosity caused by solidification shrinkage (Prs). Prp is the main part of Prc while Pra is the key for fabricating porous Al alloys successfully in spite of its little contribution to Prc.

  3. Multicomponent and High Entropy Alloys

    Directory of Open Access Journals (Sweden)

    Brian Cantor

    2014-08-01

    Full Text Available This paper describes some underlying principles of multicomponent and high entropy alloys, and gives some examples of these materials. Different types of multicomponent alloy and different methods of accessing multicomponent phase space are discussed. The alloys were manufactured by conventional and high speed solidification techniques, and their macroscopic, microscopic and nanoscale structures were studied by optical, X-ray and electron microscope methods. They exhibit a variety of amorphous, quasicrystalline, dendritic and eutectic structures.

  4. Investigation into the Influence of Post-Weld Heat Treatment on the Friction Stir Welded AA6061 Al-Alloy Plates with Different Temper Conditions

    Science.gov (United States)

    İpekoğlu, Güven; Erim, Seçil; Çam, Gürel

    2014-02-01

    In this study, the effect of post-weld heat treatment (PWHT) on the microstructure and mechanical properties of friction stir butt-joined AA6061 Al-alloy plates both in O and T6-temper conditions was investigated by detailed microstructural investigations and microhardness measurements, in combination with transverse tensile testing. It was determined that the PWHT might result in abnormal grain growth (AGG) in the weld zone particularly in the joints produced in O-temper condition depending on the weld parameters used during friction stir welding. The PWHT generally led to an improvement in the mechanical properties even if AGG took place. Thus, the post-weld heat-treated joints exhibited mechanical properties much higher than those of respective as-welded plates and comparable to those of the respective base plates.

  5. Maps showing mineral resource assessment for porphyry and stockwork deposits of copper, molybdenum, and tungsten and for stockwork and disseminated deposits of gold and silver in the Butte 1 degree by 2 degrees Quadrangle, Montana

    Science.gov (United States)

    Elliott, J.E.; Moll, S.H.; Wallace, C.A.; Lee, G.K.; Antweiler, J.C.; Lidke, D.J.; Rowan, L.C.; Hanna, W.F.; Trautwein, C.M.; Dwyer, J.L.

    1993-01-01

    This report documents the assessment for potential occurrences of undiscovered porphyry and stockwork deposits of copper, molybdenum, and tungsten (porphyry Cu-Mo-W) and stockwork and disseminated deposits of gold and silver (disseminated Au-Ag) in the Butte 1 °X2° quadrangle. The Butte quadrangle, in west-central Montana, is one of the best known mineral producing regions in the U.S. Mining districts in the quadrangle, including the world famous Butte or Summit Valley district, have produced a variety of metallic and nonmetallic mineral commodities valued at more than $6.4 billion (at the time of production). Because of its importance as a mineral producing region, the Butte quadrangle was selected for study by the U.S. Geological Survey under the Conterminous United States Mineral Assessment Program (CUSMAP). Under this program, new data on geology, geochemistry, geophysics, geochronology, mineral resources, and remote sensing were collected and synthesized. The field and laboratory studies were supported, in part, by funding from the Geologic Framework and Synthesis Program and the Wilderness Program. The methods used in this resource assessment for porphyry Cu-Mo-W and disseminated Au-Ag deposits in the quadrangle include a compilation of all data, the development of descriptive occurrence models, and the analysis of data using techniques provided by a Geographic Information System (GIS). This map is one of several maps on the Butte 1 °X2° quadrangle. Other deposit types have been assessed for the Butte quadrangle, and maps (U.S. Geological Survey (USGS) Miscellaneous Investigation Series Maps) for each of the following have been prepared: Vein and replacement deposits of gold, silver, copper, lead, zinc, manganese, and tungsten (Elliott, Wallace, and others, 1992a) and skarn deposits of gold, silver, copper, tungsten, and iron (Elliott and others, 1992b ). Other publications resulting from this study include linear features map (Rowan and others, 1991

  6. Duct and cladding alloy

    Science.gov (United States)

    Korenko, Michael K.

    1983-01-01

    An austenitic alloy having good thermal stability and resistance to sodium corrosion at 700.degree. C. consists essentially of 35-45% nickel 7.5-14% chromium 0.8-3.2% molybdenum 0.3-1.0% silicon 0.2-1.0% manganese 0-0.1% zirconium 2.0-3.5% titanium 1.0-2.0% aluminum 0.02-0.1% carbon 0-0.01% boron and the balance iron.

  7. Shape memory alloy actuator

    Science.gov (United States)

    Varma, Venugopal K.

    2001-01-01

    An actuator for cycling between first and second positions includes a first shaped memory alloy (SMA) leg, a second SMA leg. At least one heating/cooling device is thermally connected to at least one of the legs, each heating/cooling device capable of simultaneously heating one leg while cooling the other leg. The heating/cooling devices can include thermoelectric and/or thermoionic elements.

  8. Analysis of laser alloyed surfaces

    Energy Technology Data Exchange (ETDEWEB)

    Jacobson, D.C.; Augustyniak, W.M.; Buene, L.; Draper, C.W.; Poate, J.M.

    1981-04-01

    Surface alloys of precious metals have many advantages over bulk alloys, the most obvious of which is cost reduction due to the reduced consumption of precious metal. There are several techniques for producing surface alloys. In this paper the laser irradiation technique is presented. The following lasers: CW CO/sub 2/, Q-switched Nd-YAG, frequency double Q-switched Nd-YAG, and pulsed ruby were used to irradiate and melt thin solid films of precious metals on metal substrates. This causes the surfaces to melt to a depth of approximately 10,000A. Alloying then takes place in the liquid phase where most metals are miscible. The high quench rates obtainable by this method of melting can result in the forming of metastable alloys. This melting and regrowth process is well understood and has been discussed in the literature over the last few years. This paper deals with two binary alloy systems, Au-Ni and Pd-Ti. Surface alloys of Au-Ni with a wide range of concentrations have been produced by laser irradiation of thin Au films on Ni. These films have been analyzed using Rutherford backscattering (RBS) and channeling. Many thin film metals other than Au have also been successfully alloyed using these methods. An example of a potential application is the laser surface alloying of Pd to Ti for corrosion passivation.

  9. Aluminum alloy impact sparkling

    Directory of Open Access Journals (Sweden)

    M. Dudyk

    2008-08-01

    Full Text Available The cast machine parts are widely used in many branches of industry. A very important issue is gaining the appropriate knowledge relating to the application of castings in places of explosion risks including but not limited to mining, chemical industry and rescue works. A possibility of explosion risks occurrence following the impact sparkling of the cast metal parts is still not solved problem in scientific research. In relation to this issue, in this article, the results of the study are presented, and relating to the tendency to impact sparkling of the aluminium alloys used in machine building. On the grounds of the results obtained, it was demonstrated that the registered impact sparkles bunches of feathers from the analyzed alloys: AlSi7Mg, (AK7; AlSi9Mg, (AK9; AlSi6Cu4, (AK64 and AlSi11, (AK11 show significant differences between each other. The quantitative analysis of the temperature distribution and nuclei surface area performed on the example of the alloy AK9 (subjected to defined period of corrosion allows for the statement that they are dangerous in conditions of explosion risk. Following this fact, designers and users of machine parts made from these materials should not use them in conditions where the explosive mixtures occur.

  10. Oligocrystalline shape memory alloys

    Energy Technology Data Exchange (ETDEWEB)

    Ueland, Stian M.; Chen, Ying; Schuh, Christopher A. [Department of Materials Science and Engineering, Massachusetts Institute of Technology, 77 Massachusetts Avenue, Cambridge, MA 02139 (United States)

    2012-05-23

    Copper-based shape memory alloys (SMAs) exhibit excellent shape memory properties in single crystalline form. However, when they are polycrystalline, their shape memory properties are severely compromised by brittle fracture arising from transformation strain incompatibility at grain boundaries and triple junctions. Oligocrystalline shape memory alloys (oSMAs) are microstructurally designed SMA structures in which the total surface area exceeds the total grain boundary area, and triple junctions can even be completely absent. Here it is shown how an oligocrystalline structure provides a means of achieving single crystal-like SMA properties without being limited by constraints of single crystal processing. Additionally, the formation of oSMAs typically involves the reduction of the size scale of specimens, and sample size effects begin to emerge. Recent findings on a size effect on the martensitic transformation in oSMAs are compared and a new regime of heat transfer associated with the transformation heat evolution in these alloys is discussed. New results on unassisted two-way shape memory and the effect of loading rate in oSMAs are also reported. (Copyright copyright 2012 WILEY-VCH Verlag GmbH and Co. KGaA, Weinheim)

  11. ALLOY DESIGN AND PROPERTY EVALUATION OF TI ALLOY ...

    African Journals Online (AJOL)

    eobe

    The XRD analysis indicates that the crystal structure and mechanical properties are sensitive to Sn concentration. ... composites and ceramics, are being explored for use as biomaterials ... ALLOY OF TI-MO-NB-SN ALLOY FOR BIOMEDICAL APPLICATIONS ..... Almeida, C. A. “Least Square Unit Cell Refinement”. Program ...

  12. Radiation Effects in Refractory Alloys

    Science.gov (United States)

    Zinkle, Steven J.; Wiffen, F. W.

    2004-02-01

    In order to achieve the required low reactor mass per unit electrical power for space reactors, refractory alloys are essential due to their high operating temperature capability that in turn enables high thermal conversion efficiencies. One of the key issues associated with refractory alloys is their performance in a neutron irradiation environment. The available radiation effects data are reviewed for alloys based on Mo, W, Re, Nb and Ta. The largest database is associated with Mo alloys, whereas Re, W and Ta alloys have the least available information. Particular attention is focused on Nb-1Zr, which is a proposed cladding and structural material for the reactor in the Jupiter Icy Moons Orbiter (JIMO) project. All of the refractory alloys exhibit qualitatively similar temperature-dependent behavior. At low temperatures up to ~0.3TM, where TM is the melting temperature, the dominant effect of radiation is to produce pronounced radiation hardening and concomitant loss of ductility. The radiation hardening also causes a dramatic decrease in the fracture toughness of the refractory alloys. These low temperature radiation effects occur at relatively low damage levels of ~0.1 displacement per atom, dpa (~2×1024 n/m2, E>0.1 MeV). As a consequence, operation at low temperatures in the presence of neutron irradiation must be avoided for all refractory alloys. At intermediate temperatures (0.3 to 0.6 TM), void swelling and irradiation creep are the dominant effects of irradiation. The amount of volumetric swelling associated with void formation in refractory alloys is generally within engineering design limits (>10 dpa). Very little experimental data exist on irradiation creep of refractory alloys, but data for other body centered cubic alloys suggest that the irradiation creep will produce negligible deformation for near-term space reactor applications.

  13. Properties of laser alloyed surface layers on magnesium base alloys

    Energy Technology Data Exchange (ETDEWEB)

    Galun, R.; Weisheit, A.; Mordike, B.L. (Technische Univ. Clausthal, Clausthal-Zellerfeld (Germany). Inst. fuer Werkstoffkunde und Werkstofftechnik)

    1998-01-01

    The investigations have shown that laser surface alloying is a promising process to improve the wear and corrosion properties of magnesium base alloys without affecting the initial bulk properties like the low density. With an alloying element combination of aluminium and nickel the wear rate in the scratch test was reduced by 90% compared to untreated pure magnesium. Additionally the corrosion resistance was improved by laser alloying with this element combination. Because of distortion or crack formation in the case of large area treatments, the laser alloying should be limited to the treatment of smaller areas. In the near future this process could be an interesting alternative to surface coating or to a partially reinforcement with ceramic fibres or particles. (orig.)

  14. Finite Element Simulation of Temperature and Strain Distribution during Friction Stir Welding of AA2024 Aluminum Alloy

    Science.gov (United States)

    Jain, Rahul; Pal, Surjya Kanta; Singh, Shiv Brat

    2017-02-01

    Friction Stir Welding (FSW) is a solid state joining process and is handy for welding aluminum alloys. Finite Element Method (FEM) is an important tool to predict state variables of the process but numerical simulation of FSW is highly complex due to non-linear contact interactions between tool and work piece and interdependency of displacement and temperature. In the present work, a three dimensional coupled thermo-mechanical method based on Lagrangian implicit method is proposed to study the thermal history, strain distribution and thermo-mechanical process in butt welding of Aluminum alloy 2024 using DEFORM-3D software. Workpiece is defined as rigid-visco plastic material and sticking condition between tool and work piece is defined. Adaptive re-meshing is used to tackle high mesh distortion. Effect of tool rotational and welding speed on plastic strain is studied and insight is given on asymmetric nature of FSW process. Temperature distribution on the workpiece and tool is predicted and maximum temperature is found in workpiece top surface.

  15. Brazing development and interfacial metallurgy study of tungsten and copper joints with eutectic gold copper brazing alloy

    Energy Technology Data Exchange (ETDEWEB)

    Easton, David, E-mail: david.easton@strath.ac.uk [University of Strathclyde, Department of Mechanical Engineering, Glasgow G1 1XJ (United Kingdom); Zhang, Yuxuan; Wood, James; Galloway, Alexander; Robbie, Mikael Olsson [University of Strathclyde, Department of Mechanical Engineering, Glasgow G1 1XJ (United Kingdom); Hardie, Christopher [Culham Centre for Fusion Energy CCFE, Culham Science Centre, Oxfordshire OX14 3DB (United Kingdom)

    2015-10-15

    Highlights: • A eutectic gold–copper brazing alloy has been successfully used to produce a highly wetted brazed joint between tungsten and copper. • Relevant materials for fusion applications. • Mechanical testing of W–AuCu–Cu soon to be performed. - Abstract: Current proposals for the divertor component of a thermonuclear fusion reactor include tungsten and copper as potentially suitable materials. This paper presents the procedures developed for the successful brazing of tungsten to oxygen free high conductivity (OFHC) copper using a fusion appropriate gold based brazing alloy, Orobraze 890 (Au80Cu20). The objectives were to develop preparation techniques and brazing procedures in order to produce a repeatable, defect free butt joint for tungsten to copper. Multiple brazing methods were utilised and brazing parameters altered to achieve the best joint possible. Successful and unsuccessful brazed specimens were sectioned and analysed using optical and scanning electron microscopy, EDX analysis and ultrasonic evaluation. It has been determined that brazing with Au80Cu20 has the potential to be a suitable joining method for a tungsten to copper joint.

  16. Finite Element Simulation of Temperature and Strain Distribution during Friction Stir Welding of AA2024 Aluminum Alloy

    Science.gov (United States)

    Jain, Rahul; Pal, Surjya Kanta; Singh, Shiv Brat

    2016-06-01

    Friction Stir Welding (FSW) is a solid state joining process and is handy for welding aluminum alloys. Finite Element Method (FEM) is an important tool to predict state variables of the process but numerical simulation of FSW is highly complex due to non-linear contact interactions between tool and work piece and interdependency of displacement and temperature. In the present work, a three dimensional coupled thermo-mechanical method based on Lagrangian implicit method is proposed to study the thermal history, strain distribution and thermo-mechanical process in butt welding of Aluminum alloy 2024 using DEFORM-3D software. Workpiece is defined as rigid-visco plastic material and sticking condition between tool and work piece is defined. Adaptive re-meshing is used to tackle high mesh distortion. Effect of tool rotational and welding speed on plastic strain is studied and insight is given on asymmetric nature of FSW process. Temperature distribution on the workpiece and tool is predicted and maximum temperature is found in workpiece top surface.

  17. Shape memory alloy thaw sensors

    Science.gov (United States)

    Shahinpoor, Mohsen; Martinez, David R.

    1998-01-01

    A sensor permanently indicates that it has been exposed to temperatures exceeding a critical temperature for a predetermined time period. An element of the sensor made from shape memory alloy changes shape when exposed, even temporarily, to temperatures above the Austenitic temperature of the shape memory alloy. The shape change of the SMA element causes the sensor to change between two readily distinguishable states.

  18. Electron Theory in Alloy Design

    CERN Document Server

    Pettifor, DG

    1992-01-01

    Presents recent developments in electron theory which have impacted upon the search for novel alloys with improved mechanical or magnetic properties. The ten chapters outline the ability of electron theory to make quantitative predictions (such as heats of formation, planar fault energies, shear moduli and magnetic anisotropy), and to provide simplifying concepts for understanding trends in alloy behaviour.

  19. Mo-Si alloy development

    Energy Technology Data Exchange (ETDEWEB)

    Liu, C.T.; Heatherly, L.; Wright, J.L. [Oak Ridge National Lab., TN (United States)

    1996-06-01

    The objective of this task is to develop new-generation corrosion-resistant Mo-Si intermetallic alloys as hot components in advanced fossil energy conversion and combustion systems. The initial effort is devoted to Mo{sub 5}-Si{sub 3}-base (MSB) alloys containing boron additions. Three MSB alloys based on Mo-10.5Si-1.1B (wt %), weighing 1500 g were prepared by hot pressing of elemental and alloy powders at temperatures to 1600{degrees}C in vacuum. Microporosities and glassy-phase (probably silicate phases) formations are identified as the major concerns for preparation of MSB alloys by powder metallurgy. Suggestions are made to alleviate the problems of material processing.

  20. Heat storage in alloy transformations

    Science.gov (United States)

    Birchenall, C. E.; Gueceri, S. I.; Farkas, D.; Labdon, M. B.; Nagaswami, N.; Pregger, B.

    1981-01-01

    The feasibility of using metal alloys as thermal energy storage media was determined. The following major elements were studied: (1) identification of congruently transforming alloys and thermochemical property measurements; (2) development of a precise and convenient method for measuring volume change during phase transformation and thermal expansion coefficients; (3) development of a numerical modeling routine for calculating heat flow in cylindrical heat exchangers containing phase change materials; and (4) identification of materials that could be used to contain the metal alloys. Several eutectic alloys and ternary intermetallic phases were determined. A method employing X-ray absorption techniques was developed to determine the coefficients of thermal expansion of both the solid and liquid phases and the volume change during phase transformation from data obtained during one continuous experimental test. The method and apparatus are discussed and the experimental results are presented. The development of the numerical modeling method is presented and results are discussed for both salt and metal alloy phase change media.

  1. Wedlable nickel aluminide alloy

    Energy Technology Data Exchange (ETDEWEB)

    Santella, Michael L. (Knoxville, TN); Sikka, Vinod K. (Oak Ridge, TN)

    2002-11-19

    A Ni.sub.3 Al alloy with improved weldability is described. It contains about 6-12 wt % Al, about 6-12 wt % Cr, about 0-3 wt % Mo, about 1.5-6 wt % Zr, about 0-0.02 wt % B and at least one of about 0-0.15 wt % C, about 0-0.20 wt % Si, about 0-0.01 wt % S and about 0-0.30 wt % Fe with the balance being Ni.

  2. Galvanic cells including cobalt-chromium alloys.

    Science.gov (United States)

    Gjerdet, N R

    1980-01-01

    Galvanic cells may be created when dentures made of cobalt-chromium alloys are placed on teeth with metallic restorations. The power of such cells was evaluated in an in vitro galvanic using amalgams, gold alloy, and nickel-chromium alloys. The amalgams and one of the nickel-chromium alloys revealed high corrosion currents when placed in contact with cobalt-chromium alloy, the conventional amalgam showing the highest values. The gold alloy and another nickel-chromium alloy exhibited low corrosion currents and they were noble with respect to cobalt-chromium.

  3. The influence of drug-excipient and drug-polymer interactions on butt adhesive strength of ranitidine hydrochloride film-coated tablets.

    Science.gov (United States)

    Sarisuta, Narong; Lawanprasert, Pojawon; Puttipipatkhachorn, Satit; Srikummoon, Krisana

    2006-04-01

    The influence of fillers and polymeric films on adhesive strength of hydroxypropyl methylcellulose (HPMC) and Eudragit E100 films coated on ranitidine HCl tablets containing either spray-dried rice starch (SDRS) or lactose monohydrate as fillers after storage at 45 degrees C/75% RH for four weeks was investigated by the use of butt adhesion technique. The adhesive strength of film-coated tablets of fillers without drug was found to slightly decrease after storage. In contrast, the adhesive strength of drug-containing film-coated tablets significantly reduced, the degree of which was higher for Eudragit E100 than HPMC. Physicochemical characterization by employing differential scanning calorimetry (DSC) and diffuse reflectance infrared Fourier transform spectroscopy (DRIFTS) revealed that the drug was obviously incompatible with lactose and possibly mild interaction with Eudragit E100 was suggested. The results indicated that the adhesive strength of film-coated tablets would be affected not only by the drug-excipient interaction, but also by the drug-polymeric film interaction.

  4. Retail yields and palatability evaluations of individual muscles from wet-aged and dry-aged beef ribeyes and top sirloin butts that were merchandised innovatively.

    Science.gov (United States)

    Smith, A M; Harris, K B; Griffin, D B; Miller, R K; Kerth, C R; Savell, J W

    2014-05-01

    Paired ribeyes (n=24) and top sirloin butts (n=24) were dry-aged or wet-aged for 35 days before being merchandised as individual muscles: M. spinalis thoracis, M. longissimus thoracis, M. gluteobiceps, and M. gluteus medius. Wet-aged subprimals had greater saleable yields than dry-aged. Dry-aged M. spinalis thoracis and M. gluteobiceps received lower consumer overall like and flavor ratings than did wet-aged; interior muscles - M. longissimus thoracis and M. gluteus medius - did not differ. Trained panelists found higher musty and putrid flavors for dry-aged muscles closer to exterior surface. These flavors may have contributed to lower consumer overall like and flavor ratings for dry-aged M. spinalis thoracis and M. gluteobiceps. Using innovative styles to cut beef allows for greater merchandising options. However, development of undesirable flavor characteristics may be more pronounced when exterior muscles - M. spinalis thoracis and M. gluteobiceps - are exposed during dry-aging to extreme conditions and are consumed individually.

  5. Prediction of the Vickers Microhardness and Ultimate Tensile Strength of AA5754 H111 Friction Stir Welding Butt Joints Using Artificial Neural Network

    Directory of Open Access Journals (Sweden)

    Luigi Alberto Ciro De Filippis

    2016-11-01

    Full Text Available A simulation model was developed for the monitoring, controlling and optimization of the Friction Stir Welding (FSW process. This approach, using the FSW technique, allows identifying the correlation between the process parameters (input variable and the mechanical properties (output responses of the welded AA5754 H111 aluminum plates. The optimization of technological parameters is a basic requirement for increasing the seam quality, since it promotes a stable and defect-free process. Both the tool rotation and the travel speed, the position of the samples extracted from the weld bead and the thermal data, detected with thermographic techniques for on-line control of the joints, were varied to build the experimental plans. The quality of joints was evaluated through destructive and non-destructive tests (visual tests, macro graphic analysis, tensile tests, indentation Vickers hardness tests and t thermographic controls. The simulation model was based on the adoption of the Artificial Neural Networks (ANNs characterized by back-propagation learning algorithm with different types of architecture, which were able to predict with good reliability the FSW process parameters for the welding of the AA5754 H111 aluminum plates in Butt-Joint configuration.

  6. Laser-based welding of 17-4 PH martensitic stainless steel in a tubular butt joint configuration with a built-in backing bar

    Science.gov (United States)

    Ma, Junjie; Atabaki, Mehdi Mazar; Liu, Wei; Pillai, Raju; Kumar, Biju; Vasudevan, Unnikrishnan; Kovacevic, Radovan

    2016-08-01

    Laser-based welding of thick 17-4 precipitation hardening (PH) martensitic stainless steel (SS) plates in a tubular butt joint configuration with a built-in backing bar is very challenging because the porosity and cracks are easily generated in the welds. The backing bar blocked the keyhole opening at the bottom surface through which the entrapped gas could escape, and the keyhole was unstable and collapsed overtime in a deep partially penetrated welding conditions resulting in the formation of pores easily. Moreover, the fast cooling rate prompted the ferrite transform to austenite which induced cracking. Two-pass welding procedure was developed to join 17-4 PH martensitic SS. The laser welding assisted by a filler wire, as the first pass, was used to weld the groove shoulder. The added filler wire could absorb a part of the laser beam energy; resulting in the decreased weld depth-to-width ratio and relieved intensive restraint at the weld root. A hybrid laser-arc welding or a gas metal arc welding (GMAW) was used to fill the groove as the second pass. Nitrogen was introduced to stabilize the keyhole and mitigate the porosity. Preheating was used to decrease the cooling rate and mitigate the cracking during laser-based welding of 17-4 PH martensitic SS plates.

  7. About Alloying of Aluminum Alloys with Transition Metals

    Science.gov (United States)

    Zakharov, V. V.

    2017-05-01

    An attempt is made to advance Elagin's principles of alloying of aluminum alloys with transition metals (TM) such as Mn, Cr, Zr, Ti, V with allowance for the ternary equilibrium and metastable Al - TM - TM phase diagrams. The key moments in the analysis of the phase diagrams are the curves (surfaces) of joint solubility of TM in aluminum, which bound the range of the aluminum solid solution. It is recommended to use combinations of such TM (two and more), the introduction of which into aluminum alloys widens the phase range of the aluminum solid solution.

  8. [Prosthetic dental alloys. 1].

    Science.gov (United States)

    Quintero Engelmbright, M A

    1990-11-01

    A wide variety of restoration materials for prosthetic odontology is now available to the dental surgeon, either of the covalent type (acrylic resins), metallic (alloys), ionic (porcelains), or a combination of them, as in the so-called composites, such as the composite resins, or as ceramics-metals mixtures. An example of the latter is a product called Miracle-Mix, a glass ionomere cement reinforced with an amalgam alloy. In those cases where the blend is done by a synterization process, the material is called Cermet. The above-listed alternatives clearly evidence day-to-day advances in odontology, with researchers and manufacturers engaged the world over in improving existing products or developing new ones to enrich the dentist's armamentarium. As a side effect of this constant renewal, those dentists who have failed to update their knowledge fall behind in their practice as they persist in using products they have known for years, and may be deceived by advertisements of too-often unreliable products. It is, therefore, important to be aware of available products and their latest improvements.

  9. [Prosthetic dental alloys (2)].

    Science.gov (United States)

    Quintero Englembright, M A

    1990-12-01

    A wide variety of restoration materials for prosthetic odontology is now available to the dental surgeon, either of the covalent type (acrylic resins), metallic (alloys), ionic (porcelains), or a combination of them, as in the so-called composites, such as the composite resins, or as ceramics-metals mixtures. An example of the latter is a product called Miracle-Mix, a glass ionomere cement reinforced with an amalgam alloy. In those cases where the blend is done by a synterization process, the material is called Cermet. The above-listed alternatives clearly evidence day-to-day advances in odontology, with researchers and manufacturers engaged the world over in improving existing products or developing new ones to enrich the dentist's armamentarium. As a side effect of this constant renewal, those dentists who have failed to update their knowledge fall behind in their practice as they persist in using products they have known for years, and may be deceived by advertisements of too-often unreliable products. It is, therefore, important to be aware of available products and their latest improvements.

  10. Microstructure and Tensile Behavior of Laser Arc Hybrid Welded Dissimilar Al and Ti Alloys

    Directory of Open Access Journals (Sweden)

    Ming Gao

    2014-02-01

    Full Text Available Fiber laser-cold metal transfer arc hybrid welding was developed to welding-braze dissimilar Al and Ti alloys in butt configuration. Microstructure, interface properties, tensile behavior, and their relationships were investigated in detail. The results show the cross-weld tensile strength of the joints is up to 213 MPa, 95.5% of same Al weld. The optimal range of heat input for accepted joints was obtained as 83–98 J·mm−1. Within this range, the joint is stronger than 200 MPa and fractures in weld metal, or else, it becomes weaker and fractures at the intermetallic compounds (IMCs layer. The IMCs layer of an accepted joint is usually thin and continuous, which is about 1μm-thick and only consists of TiAl2 due to fast solidification rate. However, the IMCs layer at the top corner of fusion zone/Ti substrate is easily thickened with increasing heat input. This thickened IMCs layer consists of a wide TiAl3 layer close to FZ and a thin TiAl2 layer close to Ti substrate. Furthermore, both bead shape formation and interface growth were discussed by laser-arc interaction and melt flow. Tensile behavior was summarized by interface properties.

  11. A Numerical Simulation for Dissimilar Aluminum Alloys Joined by Friction Stir Welding

    Science.gov (United States)

    Hamilton, Carter; Kopyściański, Mateusz; Węglowska, Aleksandra; Dymek, Stanisław; Pietras, Adam

    2016-09-01

    Dissimilar aluminum alloy sheets of 2017A-T451 and 7075-T651 (6 mm thickness) were friction stir welded in a butt weld configuration. A numerical simulation of the joining process was developed to visualize the material flow patterns and temperature distribution and to correlate the microstructure to the hardness behavior. Due to the complementary downward flow of surface material into the workpiece thickness and upward flow of mid-plane and bottom-plane material, the weld nugget is composed of alternating layers of 7075 and 2017A. These layers have unique temperature histories depending on the material's initial location within the cross section; therefore, they also have distinctive precipitate distributions. Supersaturated surface material flows into the process zone and forms a core in which GP zones reprecipitate upon cooling. Mid-plane and bottom-plane material flow toward the workpiece surface and encompass the surface material core. Within this region, the weld temperatures overage the equilibrium θ phase in 2017A, decreasing the hardness, and at the same time, dissolve the equilibrium η/ T phase in the 7075, leading to reprecipitation of GP zones upon cooling and a hardness recovery.

  12. Influence of friction stir welding parameters on properties of 2024 T3 aluminium alloy joints

    Directory of Open Access Journals (Sweden)

    Eramah Abdsalam M.

    2014-01-01

    Full Text Available The aim of this work is to analyse the process of friction stir welding (FSW of 3mm thick aluminium plates made of high strength aluminium alloy - 2024 T3, as well as to assess the mechanical properties of the produced joints. FSW is a modern procedure which enables joining of similar and dissimilar materials in the solid state, by the combined action of heat and mechanical work. This paper presents an analysis of the experimental results obtained by testing the butt welded joints. Tensile strength of the produced joints is assessed, as well as the distribution of hardness, micro-and macrostructure through the joints (in the base material, nugget, heat affected zone and thermo-mechanically affected zone. Different combinations of the tool rotation speed and the welding speed are used, and the dependence of the properties of the joints on these parameters of welding technology is determined. [Projekat Ministarstva nauke Republike Srbije, br. TR 34018 i br. TR 35006

  13. Friction Stir-Welded Titanium Alloy Ti-6Al-4V: Microstructure, Mechanical and Fracture Properties

    Science.gov (United States)

    Sanders, D. G.; Edwards, P.; Cantrell, A. M.; Gangwar, K.; Ramulu, M.

    2015-05-01

    Friction stir welding (FSW) has been refined to create butt welds from two sheets of Ti-6Al-4V alloy to have an ultra-fine grain size. Weld specimen testing was completed for three different FSW process conditions: As welded, stress relieved, stress relieved and machined, and for the un-welded base material. The investigation includes macrostructure, microstructure, microhardness, tensile property testing, notched bar impact testing, and fracture toughness evaluations. All experiments were conducted in accordance with industry standard testing specifications. The microstructure in the weld nugget was found to consist of refined and distorted grains of alpha in a matrix of transformed beta containing acicular alpha. The enhanced fracture toughness of the welds is a result of increased hardness, which is attributed to an increase in alpha phase, increase in transformed beta in acicular alpha, and grain refinement during the weld process. The noted general trend in mechanical properties from as welded, to stress relieved, to stress relieved and machined conditions exhibited a decrease in ultimate tensile strength, and yield strength with a small increase in ductility and a significant increase in fracture toughness.

  14. Density of Liquid Ni-Cr Alloy

    Institute of Scientific and Technical Information of China (English)

    2003-01-01

    The density of liquid Ni-Cr alloy was measured by a modified sessile drop method. The density of liquid Ni-Cr alloywas found to decrease with increasing temperature and Cr concentration in the alloy. The molar volume of liquidNi-Cr alloy increases with increasing the Cr concentration in the alloy. The molar volume of Ni-Cr alloy determinedin the present work shows a positive deviation from the linear molar volume.

  15. Mechanically Alloyed High Entropy Composite

    Science.gov (United States)

    Popescu, G.; Adrian, M. M.; Csaki, I.; Popescu, C. A.; Mitrică, D.; Vasile, S.; Carcea, I.

    2016-08-01

    In the last years high entropy alloys have been investigated due to their high hardness, high temperature stability and unusual properties that make these alloys to have significant interest. In comparison with traditional alloys that are based on two or three major elements, this new generation alloys consists at least of 5 principal elements, with the concentration between 5 and 35 at.%. The present paper reports synthesis of high entropy alloys (HEA) and high entropy composites (HEC) synthesized by mechanical alloying (MA). The equiatomic AlCrFeNiMn matrix was used for creating the HEA matrix, starting from elemental powders and as reinforcing material for composites was used pure graphite. The mechanical alloying process was carried out at different duration, in a high energy planetary ball mill, under argon atmosphere. The elemental powders alloying began after '5 hours of milling and was complete after 40 hours. The mechanical alloyed matrix and composite was pressed and heat treated under argon protection. The elemental powers were investigated for physical - technological properties, and by X-ray diffraction and scanning electron microscopy. Phase pressing operation was realized with a hydraulic press and the applied pressure was progressive. The sintering process was carried out at 850°C for 2 h. The X-ray diffraction revealed that the MA process resulted in solid solutions formation and also revealed body- centred cubic (BCC) and face-centred cubic (FCC) structures with average grain size around 40 nm. In addition, nanoscale particles were highlighted by scanning electron microscopy, as well as the homogeneity of the chemical composition of the matrix and composite that was confirmed by EDX microanalysis. It was noted that HEA matrix and HEA composites were processed with a high degree of compaction and with a quite large capacity of mixed powder densification (around 70%).

  16. Modeling dissolution in aluminum alloys

    Science.gov (United States)

    Durbin, Tracie Lee

    2005-07-01

    Aluminum and its alloys are used in many aspects of modern life, from soda cans and household foil to the automobiles and aircraft in which we travel. Aluminum alloy systems are characterized by good workability that enables these alloys to be economically rolled, extruded, or forged into useful shapes. Mechanical properties such as strength are altered significantly with cold working, annealing, precipitation-hardening, and/or heat-treatments. Heat-treatable aluminum alloys contain one or more soluble constituents such as copper, lithium, magnesium, silicon and zinc that individually, or with other elements, can form phases that strengthen the alloy. Microstructure development is highly dependent on all of the processing steps the alloy experiences. Ultimately, the macroscopic properties of the alloy depend strongly on the microstructure. Therefore, a quantitative understanding of the microstructural changes that occur during thermal and mechanical processing is fundamental to predicting alloy properties. In particular, the microstructure becomes more homogeneous and secondary phases are dissolved during thermal treatments. Robust physical models for the kinetics of particle dissolution are necessary to predict the most efficient thermal treatment. A general dissolution model for multi-component alloys has been developed using the front-tracking method to study the dissolution of precipitates in an aluminum alloy matrix. This technique is applicable to any alloy system, provided thermodynamic and diffusion data are available. Treatment of the precipitate interface is explored using two techniques: the immersed-boundary method and a new technique, termed here the "sharp-interface" method. The sharp-interface technique is based on a variation of the ghost fluid method and eliminates the need for corrective source terms in the characteristic equations. In addition, the sharp-interface method is shown to predict the dissolution behavior of precipitates in aluminum

  17. Rapidly solidified aluminum alloy powder

    Energy Technology Data Exchange (ETDEWEB)

    Cho, S.S.; Chun, B.S.; Won, C.W.; Lee, B.S.; Kim, H.K.; Ryu, M. [Chungnam National Univ., Taejon (Korea, Republic of); Antolovich, S.D. [Washington State Univ., Pullman, WA (United States)

    1997-01-01

    Miniaturization and weight reduction are becoming increasingly important in the fabrication of vehicles. In particular, aluminum-silicon alloys are the logical choice for automotive parts such as pistons and cylinders liners because of their excellent wear resistance and low coefficient of thermal expansion. However, it is difficult to produce aluminum-silicon alloys with silicon contents greater than 20 wt% via ingot metallurgy, because strength is drastically reduced by the coarsening of primary silicon particles. This article describes an investigation of rapid solidification powder metallurgy techniques developed in an effort to prevent coarsening of the primary silicon particles in aluminum-silicon alloys.

  18. Alloying and Casting Furnace for Shape Memory Alloys Project

    Data.gov (United States)

    National Aeronautics and Space Administration — The concept in the proposed project is to create a melting, alloying and casting furnace for the processing titanium based SMA using cold crucible techniques. The...

  19. Alloy design for intrinsically ductile refractory high-entropy alloys

    Science.gov (United States)

    Sheikh, Saad; Shafeie, Samrand; Hu, Qiang; Ahlström, Johan; Persson, Christer; Veselý, Jaroslav; Zýka, Jiří; Klement, Uta; Guo, Sheng

    2016-10-01

    Refractory high-entropy alloys (RHEAs), comprising group IV (Ti, Zr, Hf), V (V, Nb, Ta), and VI (Cr, Mo, W) refractory elements, can be potentially new generation high-temperature materials. However, most existing RHEAs lack room-temperature ductility, similar to conventional refractory metals and alloys. Here, we propose an alloy design strategy to intrinsically ductilize RHEAs based on the electron theory and more specifically to decrease the number of valence electrons through controlled alloying. A new ductile RHEA, Hf0.5Nb0.5Ta0.5Ti1.5Zr, was developed as a proof of concept, with a fracture stress of close to 1 GPa and an elongation of near 20%. The findings here will shed light on the development of ductile RHEAs for ultrahigh-temperature applications in aerospace and power-generation industries.

  20. Laser surface alloying of aluminium-transition metal alloys

    Directory of Open Access Journals (Sweden)

    Almeida, A.

    1998-04-01

    Full Text Available Laser surface alloying has been used as a tool to produce hard and corrosion resistant Al-transition metal (TM alloys. Cr and Mo are particularly interesting alloying elements to produce stable highstrength alloys because they present low diffusion coefficients and solid solubility in Al. To produce Al-TM surface alloys a two-step laser process was developed: firstly, the material is alloyed using low scanning speed and secondly, the microstructure is modified by a refinement step. This process was used in the production of Al-Cr, Al-Mo and Al-Nb surface alloys by alloying Cr, Mo or Nb powder into an Al and 7175 Al alloy substrate using a CO2 laser. This paper presents a review of the work that has been developed at Instituto Superior Tecnico on laser alloying of Al-TM alloys, over the last years.

    En el presente trabajo se estudia la aleación superficial mediante láser de aluminio con metales de transición. El cromo y el molibdeno son particularmente interesantes porque producen aleaciones de alta resistencia y por el bajo coeficiente de difusión y solución sólida en aluminio. Para producir estas aleaciones se ha seguido un procedimiento desarrollado en dos partes. En primer lugar, el material se alea usando una baja velocidad de procesado y en segundo lugar la estructura se modifica mediante un refinamiento posterior. Este procedimiento se ha empleado en la producción de aleaciones Al-Cr, Al-Mo y Al-Nb mediante aleación con láser de CO2 de polvos de Cr, Mo o Nb en aluminio y la aleación 7175. Este trabajo es una revisión del desarrollado en el Instituto Superior Técnico de Lisboa en los últimos años.

  1. Metallic alloy stability studies

    Science.gov (United States)

    Firth, G. C.

    1983-01-01

    The dimensional stability of candidate cryogenic wind tunnel model materials was investigated. Flat specimens of candidate materials were fabricated and cryo-cycled to assess relative dimensional stability. Existing 2-dimensional airfoil models as well as models in various stages of manufacture were also cryo-cycled. The tests indicate that 18 Ni maraging steel offers the greatest dimensional stability and that PH 13-8 Mo stainless steel is the most stable of the stainless steels. Dimensional stability is influenced primarily by metallurgical transformations (austenitic to martensitic) and manufacturing-induced stresses. These factors can be minimized by utilization of stable alloys, refinement of existing manufacturing techniques, and incorporation of new manufacturing technologies.

  2. Lead telluride alloy thermoelectrics

    Directory of Open Access Journals (Sweden)

    Aaron D. LaLonde

    2011-11-01

    Full Text Available The opportunity to use solid-state thermoelectrics for waste heat recovery has reinvigorated the field of thermoelectrics in tackling the challenges of energy sustainability. While thermoelectric generators have decades of proven reliability in space, from the 1960s to the present, terrestrial uses have so far been limited to niche applications on Earth because of a relatively low material efficiency. Lead telluride alloys were some of the first materials investigated and commercialized for generators but their full potential for thermoelectrics has only recently been revealed to be far greater than commonly believed. By reviewing some of the past and present successes of PbTe as a thermoelectric material we identify the issues for achieving maximum performance and successful band structure engineering strategies for further improvements that can be applied to other thermoelectric materials systems.

  3. Emissivity measurements on aeronautical alloys

    Energy Technology Data Exchange (ETDEWEB)

    Campo, L. del, E-mail: leire.del-campo@cnrs-orleans.f [Departamento de Fisica de la Materia Condensada, Facultad de Ciencia y Tecnologia, Universidad del Pais Vasco, Barrio Sarriena s/n, 48940 Leioa, Bizkaia (Spain); Perez-Saez, R.B., E-mail: raul.perez@ehu.e [Departamento de Fisica de la Materia Condensada, Facultad de Ciencia y Tecnologia, Universidad del Pais Vasco, Barrio Sarriena s/n, 48940 Leioa, Bizkaia (Spain); Instituto de Sintesis y Estudio de Materiales, Universidad del Pais Vasco, Apdo. 644, 48080 Bilbao (Spain); Gonzalez-Fernandez, L. [Departamento de Fisica de la Materia Condensada, Facultad de Ciencia y Tecnologia, Universidad del Pais Vasco, Barrio Sarriena s/n, 48940 Leioa, Bizkaia (Spain); Esquisabel, X.; Fernandez, I. [Industria de Turbo Propulsores, S.A., Planta de Zamudio, Edificio 300, 48170 Zamudio, Bizkaia (Spain); Gonzalez-Martin, P. [Industria de Turbo Propulsores, S.A., Parque empresarial San Fernando, Avda. Castilla 2, 28830 San Fernando de Henares, Madrid (Spain); Tello, M.J. [Departamento de Fisica de la Materia Condensada, Facultad de Ciencia y Tecnologia, Universidad del Pais Vasco, Barrio Sarriena s/n, 48940 Leioa, Bizkaia (Spain); Instituto de Sintesis y Estudio de Materiales, Universidad del Pais Vasco, Apdo. 644, 48080 Bilbao (Spain)

    2010-01-21

    The emissivity of three Ni and Co based aeronautical alloys is analyzed in this paper. These alloys are employed in high temperature environments whenever good corrosion resistance, high temperature resistance and high strength are essential. Thus, apart from the aeronautical industry, these alloys are also used in other technological applications, as for example, aerospace, nuclear reactors, and tooling. The results in this paper extend the emissivity data for these alloys available in the literature. Emissivity dependence on the radiation wavelength (2-22 {mu}m), sample temperature (200-650 {sup o}C) and emission angle (0-85{sup o}) has been investigated. In addition, the effect of surface finish and oxidation has also been taken into consideration. The data in this paper have several applications, as temperature measurement of a target by pyrometry, low observability of airplanes and thermal radiation heat transfer simulation in airplane nozzles or furnaces.

  4. Ni{sub 3}Al aluminide alloys

    Energy Technology Data Exchange (ETDEWEB)

    Liu, C.T.

    1993-10-01

    This paper provides a brief review of the recent progress in research and development of Ni{sub 3}Al and its alloys. Emphasis has been placed on understanding low ductility and brittle fracture of Ni{sub 3}Al alloys at ambient and elevated temperatures. Recent studies have resulted in identifying both intrinsic and extrinsic factors governing the fracture behavior of Ni{sub 3}Al alloys. Parallel efforts on alloy design using physical metallurgy principles have led to properties for structural use. Industrial interest in these alloys is high, and examples of industrial involvement in processing and utilization of these alloys are briefly mentioned.

  5. Outer continental shelf program. First quarterly report, January 1--March 31, 1977. [Underwater-acoustic-data-link tests at Elephant Butte Lake in New Mexico

    Energy Technology Data Exchange (ETDEWEB)

    Denton, D.H. (ed.)

    1977-04-01

    Development work was done on a long-life, self-contained ocean bottom instrumentation and seismic measurement system. The underwater-acoustic-data-link tests were conducted at Elephant Butte Lake in southern New Mexico during 31 January through 3 February 1977. These tests were successful in demonstrating a high-data-rate acoustic transmission technique for transmission of digital data within acceptable performance specifications. The principal objective of the test was to evaluate several concepts which, when combined, should provide a reliable two-way digital data link between underwater instrumentation systems and surface receiving/recording stations. Digital data was transmitted at rates in excess of 2500 bits per second (bps) with bit/error rates less than one in one thousand. Development is in progress on a prototype sediment instrumentation package incorporating an acoustic data-transmission link and a limited set of basic sensors for operational testing in the Gulf of Mexico in July 1977. The Sandia instrumentation, data collection and transmission system for SEASWAB II has been operational since December 2, 1976. The Sandia accelerometer for bottom motion detection is transmitting motion measurements continually and analysis of data has begun at A and M. Underwater tests of the deployment of the MSP data transmission cable were successfully conducted in the Sandia hydroballistic facility in January. The new technique involves use of a high-melting-temperature wax as potting material in the cable spool. Design layout is complete on the 4'' MSP-III vehicle. This vehicle is designed for additional penetration depths to improve sediment evaluations and instrument implantation in the ocean bottom.

  6. Analysis of the geochemical gradient created by surface-groundwater interactions within riverbanks of the East River in Crested Butte, Colorado

    Science.gov (United States)

    Lunzer, J.; Williams, K. H.; Malenda, H. F.; Nararne-Sitchler, A.

    2016-12-01

    An improved understanding of the geochemical gradient created by the mixing of surface and groundwater of a river system will have considerable impact on our understanding of microorganisms, organic cycling and biogeochemical processes within these zones. In this study, the geochemical gradient in the hyporheic zone is described using a variety of geochemical properties. A system of shallow groundwater wells were installed in a series of transects along a stream bank. Each transect consists of several wells that progress away from the river bank in a perpendicular fashion. From these wells, temperature, conductivity and pH of water samples were obtained via hand pumping or bailing. These data show a clear geochemical gradient that displays a distinct zone in the subsurface where the geochemical conditions change from surface water dominated to groundwater dominated. For this study, the East River near Crested Butte, Colorado has been selected as the river of interest due the river being a relatively undisturbed floodplain. Additionally, the specific section chosen on the East River displays relatively high sinuosity meaning that these meandering sections will produce hyporheic zones that are more laterally expansive than what would be expected on a river of lower sinuosity. This increase in lateral extension of the hyporheic zone will make depicting the subtle changes in the geochemical gradient much easier than that of a river system in which the hyporheic zone is not as laterally extensive. Data has been and will be continued to be collected at different river discharges to evaluate the geochemical gradient at differing rates. Overall, this characterization of the geochemical gradient along stream banks will produce results that will aid in the further use of geochemical methods to classify and understand hyporheic exchange zones and the potential expansion of these techniques to river systems of differing geologic and geographic conditions.

  7. Analisa Pengaruh Variasi Sudut Bevel Akibat Kombinasi Pengelasan Fcaw dan SMAW terhadap Kekuatan Impact Butt Joint pada Spesimen Pipa Api 5l Grade X42

    Directory of Open Access Journals (Sweden)

    Rizkiyah Ramadani

    2017-01-01

    Full Text Available Kekuatan sambungan las pada suatu konstruksi perlu diperhatikan dengan baik dan pengujian pun perlu dilakukan untuk mengetahui ketahanan bahan terhadap suatu beban. Dalam penelitian tugas akhir ini bertujuan untuk mengetahui pengaruh sudut bevel dan kondisi optimal akibat  kombinasi pengelasan FCAW dan SMAW terhadap kekuatan impact butt joint pada material pipa API 5L grade X42. Variasi sudut bevel yang digunakan adalah 60o, 40o, dan 0o. Pengujian impact merupakan suatu upaya untuk mensimulasikan kondisi operasi material yang sering ditemui dalam perlengkapan transportasi atau konstruksi dimana beban tidak selamanya terjadi secara perlahan-lahan melainkan datang secara tiba-tiba, khususnya dalam konstruksi bangunan lepas pantai dimana beban secara tiba – tiba sangat memungkinkan untuk terjadi. Dari hasil penelitian yang dilakukan didapatkan bahwa  nilai kekuatan impact pada sudut bevel 60o di bagian weld adalah sebesar 2.01 J/mm2 dan bagian HAZ sebesar 2.08  J/mm2. Sudut bevel 40o memiliki nilai pada bagian weld sebesar 2.10 J/mm2 dan bagian HAZ sebesar 2.13  J/mm2. Namun memiliki pengaruh yang jauh berbeda dengan sudut bevel 0o yaitu memiliki nilai impact sebesar 1.72 J/mm2 untuk bagian weld dan 1.13 J/mm2 untuk bagian HAZ . Kondisi optimal pengaruh sudut bevel terhadap kekutan impact adalah sudut 40o . Hal ini dikarenakan persentase ferrite metalografi struktur mikronya lebih banyak dibandingkan dengan sudut bevel 60o dan 0o dan juga memiliki nilai kekerasan yang rendah sehingga bersifat ulet menyebabkan nilai impact-nya lebih unggul. Selain itu efisensi dalam segi penghematan waktu kerja, perkerja maupun biaya produksi lebih baik.

  8. Analysis of optical and acoustic signals in CO_2 laser butt welding%CO_2激光拼焊的光与声信号分析

    Institute of Scientific and Technical Information of China (English)

    盂宣宣; 王春明; 胡席远

    2011-01-01

    The blueviolet radiation(400-440 nm),infrared radiation(1 200-1 700 nm) and audio sound(20-20 kHz) are used as signals detected by a multi-sensor real-time monitoring system in the process of CO2 laser butt welding.The signals can be collected and recorded online.The valuable information in the signals was found out by time-domain,frequency domain and time-frequency analysis.According to the signal features,it can be concluded that the high frequency part(higher than 7 000 Hz) of the optical and acoustic signals,especially the blueviolet optical radiation signal can reflect the stability of welding pool and keyhole well,and can be used to identify the weld seam defects caused by large gap joint.%采用自行研制的多传感器激光焊接实时监测系统,以CO2激光拼焊过程中的蓝紫光辐射(400~440 nm)、红外辐射(1 200~1 700 nm)以及可听声(20~20 kHz)等三种信号作为被检测参量,进行了信号的在线采集与记录,通过时域、频域以及时频分析,实现信号中有效信息的挖掘.结果表明,7 000 Hz以上的高频段光声信号成分,尤其是蓝紫光信号,较好地反映了熔池与小孔的稳定性,可以用于识别间隙过大造成的焊缝质量问题.

  9. Magnesium-based biodegradable alloys: Degradation, application, and alloying elements.

    Science.gov (United States)

    Pogorielov, Maksym; Husak, Eugenia; Solodivnik, Alexandr; Zhdanov, Sergii

    2017-03-01

    In recent years, the paradigm about the metal with improved corrosion resistance for application in surgery and orthopedy was broken. The new class of biodegradable metal emerges as an alternative for biomedical implants. These metals corrode gradually with an appropriate host response and release of corrosion products. And it is absolutely necessary to use essential metals metabolized by hosting organism with local and general nontoxic effect. Magnesium serves this aim best; it plays the essential role in body metabolism and should be completely excreted within a few days after degradation. This review summarizes data from Mg discovery and its first experimental and clinical application of modern concept of Mg alloy development. We focused on biodegradable metal application in general surgery and orthopedic practice and showed the advantages and disadvantages Mg alloys offer. We focused on methods of in vitro and in vivo investigation of degradable Mg alloys and correlation between these methods. Based on the observed data, a better way for new alloy pre-clinical investigation is suggested. This review analyzes possible alloying elements that improve corrosion rate, mechanical properties, and gives the appropriate host response.

  10. Kinetics of aluminum lithium alloys

    Science.gov (United States)

    Pletcher, Ben A.

    2009-12-01

    Aluminum lithium alloys are increasingly used in aerospace for their high strength-to-weight ratio. Additions of lithium, up to 4.2 wt% decrease the alloy density while increasing the modulus and yield strength. The metastable, second phase Al3Li or delta' is intriguing, as it remains spherical and coherent with the matrix phase, alpha, well into the overaged condition. Small interfacial strain energy allows these precipitates to remain spherical for volume fractions (VV ) of delta' less than 0.3, making this alloy system ideal for investigation of late-stage coarsening phenomena. Experimental characterization of three binary Al-Li alloys are presented as a critical test of diffusion screening theory and multi-particle diffusion simulations. Quantitative transmission electron microscopy is used to image the precipitates directly using the centered dark-field technique. Images are analyzed autonomously within a novel Matlab function that determines the center and size of each precipitate. Particle size distribution, particle growth kinetics, and maximum particle size are used to track the precipitate growth and correlate with the predictions of screening theory and multi-particle diffusion simulations. This project is the first extensive study of Al-Li alloys, in over 25 years, applying modern transmission electron microscopy and image analysis techniques. Previous studies sampled but a single alloy composition, and measured far fewer precipitates. This study investigates 3 alloys with volume fractions of the delta precipitates, VV =0.1-0.27, aged at 225C for 1 to 10 days. More than 1000 precipitates were sampled per aging time, creating more statistically significant data. Experimental results are used to test the predictions based on diffusion screening theory and multi-particle aging simulations. (Full text of this dissertation may be available via the University of Florida Libraries web site. Please check http://www.uflib.ufl.edu/etd.html)

  11. Whole Quenching in Solution of Tri-nitrate in Water for Butt Welded High Speed Steel Tap%对焊高速钢丝锥的三硝水溶液整体淬火

    Institute of Scientific and Technical Information of China (English)

    付桂琴; 夏俊生

    2009-01-01

    由HSP15超硬高速钢刃部和45钢柄部堆焊的手工丝锥可在硬度高达48~52 HRC的超高强度钢零件上攻螺纹.这种对焊丝锥的传统热处理工艺是刃部、柄部分别处理.后采用在三硝水溶液中整体淬火的工艺处理,从而简化了工艺过程,节省了能耗,消除了淬火油烟,而且丝锥的硬度和耐磨性比按传统工艺热处理的丝锥更好.改进后的热处理工艺已成功地应用于对焊丝锥的生产.%A kind of manual taps,butt welded by edge of HSP15 superhard high speed steel with handle of 45 steel, can tap in ultra-high strength steel parts with the hardness as high as 48~52 HRC. For such butt welded taps, their edges and handles were respectively heat treated in conventional practice. Afterwards, the taps were integrally quenched into a solution of tri-nitrate in water, in this way simplifying the heat treatment process, decreasing the energy consumption and eliminating the mist during oil-quenching, with the taps providing higher hardness and wea-rability compared with the conventional heat treatment process. The improved heat treatment process has now been successfully adopted in the production of butt welded taps.

  12. The Research on Efficient Butt joint about Sunshine sports and Perpetual sports in Campus%试论高校阳光体育与终身体育的有效对接

    Institute of Scientific and Technical Information of China (English)

    张辉

    2013-01-01

      我国推行的阳光体育运动和终身体育教育理念在本质上是互融的,但二者在对接的过程中也出现了各种问题。影响它们有效对接的因素包括:(1)教师因素;(2)学生因素;(3)经费支撑因素;(4)监督因素。要确保我国阳光体育和终身体育的有效对接可以从以下4个个方面抓起:(1)调动体育教师和学生的积极性;(2)扩展阳光体育的活动内容;(3)稳定经费投入,拓宽经费来源渠道;(4)建立系统的监督检查机制。%Sunshine sports and perpetual sports are mutually soluble though there are some questions between them. The influencing factors which hinder theirs butt joint are as follows:1) the factor of teachers; 2) the factor of students; 3) the factor of supervisor. If we plan to achieve the sunshine sports and perpetual sports to butt joint efficiently, we could do from follow points:1) to redeploy the enthusiasm of teachers and students; 2) to amplify the content of the sunshine sports; 3) to build systemic supervision system. Only do like this, we could realize the efficient butt joint between the sunshine sports and perpetual sports.

  13. Alloy hardening and softening in binary molybdenum alloys as related to electron concentration

    Science.gov (United States)

    Stephens, J. R.; Witzke, W. R.

    1972-01-01

    An investigation was conducted to determine the effects of alloy additions of hafnium, tantalum, tungsten, rhenium, osmium, iridium, and platinum on hardness of molybdenum. Special emphasis was placed on alloy softening in these binary molybdenum alloys. Results showed that alloy softening was produced by those elements having an excess of s+d electrons compared to molybdenum, while those elements having an equal number or fewer s+d electrons that molybdenum failed to produce alloy softening. Alloy softening and alloy hardening can be correlated with the difference in number of s+d electrons of the solute element and molybdenum.

  14. Alloys developed for high temperature applications

    Science.gov (United States)

    Basuki, Eddy Agus; Prajitno, Djoko Hadi; Muhammad, Fadhli

    2017-01-01

    Alloys used for high temperatures applications require combinations of mechanical strength, microstructural stability and corrosion/oxidation resistance. Nickel base superalloys have been traditionally the prime materials utilized for hot section components of aircraft turbine engines. Nevertheless, due to their limited melting temperatures, alloys based on intermetallic compounds, such as TiAl base alloys, have emerged as high temperature materials and intensively developed with the main aim to replace nickel based superalloys. For applications in steam power plants operated at lower temperatures, ferritic high temperature alloys still attract high attention, and therefore, development of these alloys is in progress. This paper highlights the important metallurgical parameters of high temperature alloys and describes few efforts in the development of Fe-Ni-Al based alloys containing B2-(Fe,Ni)Al precipitates, oxide dispersion strengthening (ODS) ferritic steels and titanium aluminide based alloys include important protection system of aluminide coatings.

  15. Effects of various Mg-Sr master alloys on microstructural refinement of ZK60 magnesium alloy

    Institute of Scientific and Technical Information of China (English)

    2008-01-01

    The effects of various Mg-Sr master alloys (conventional as-cast, rapidly-solidified, rolled and solutionized) on microstructural refinement of ZK60 magnesium alloy were investigated. The results indicate that the refinement efficiency of various Mg-Sr master alloys in ZK60 alloy is different. The rolled Mg-Sr master alloy is found to have relatively higher refinement efficiency than the conventional as-cast, solutionized and rapidly-solidified Mg-Sr master alloys. After being treated with the rolled Mg-Sr master alloy, the ZK60 alloy obtains the minimum average grain size of 33 μm. The difference of various Mg-Sr master alloys in refinement efficiency might be related to the initial microstructure change of various Mg-Sr master alloys.

  16. Laser cladding of titanium alloy coating on titanium aluminide alloy substrate

    Institute of Scientific and Technical Information of China (English)

    徐子文; 黄正; 阮中健

    2003-01-01

    A new diffusion bonding technique combined with laser cladding process was developed to join TiAl alloy to itself and Ti-alloys. In order to enhance the weldability of TiAl alloys, Ti-alloy coatings were fabricated by laser cladding on the TiAl alloy. Ti powder and shaped Ti-alloy were respectively used as laser cladding materials. The materials characterization was carried out by OM, SEM, EDS and XRD analysis. The results show that the laser cladding process with shaped Ti-alloy remedy the problems present in the conventional process with powder, such as impurities, cracks and pores. The diffusion bonding of TiAl alloy with Ti-alloy coating to itself and Ti-alloy was carried out with a Gleeble 1500 thermal simulator. The sound bonds of TiAl/TiAl, TiAl/Ti were obtained at a lower temperature and with shorter time.

  17. Shape memory alloys. Ultralow-fatigue shape memory alloy films.

    Science.gov (United States)

    Chluba, Christoph; Ge, Wenwei; Lima de Miranda, Rodrigo; Strobel, Julian; Kienle, Lorenz; Quandt, Eckhard; Wuttig, Manfred

    2015-05-29

    Functional shape memory alloys need to operate reversibly and repeatedly. Quantitative measures of reversibility include the relative volume change of the participating phases and compatibility matrices for twinning. But no similar argument is known for repeatability. This is especially crucial for many future applications, such as artificial heart valves or elastocaloric cooling, in which more than 10 million transformation cycles will be required. We report on the discovery of an ultralow-fatigue shape memory alloy film system based on TiNiCu that allows at least 10 million transformation cycles. We found that these films contain Ti2Cu precipitates embedded in the base alloy that serve as sentinels to ensure complete and reproducible transformation in the course of each memory cycle. Copyright © 2015, American Association for the Advancement of Science.

  18. Shape memory alloy flexures

    Energy Technology Data Exchange (ETDEWEB)

    Bellouard, Yves; Clavel, Reymond

    2003-07-25

    Flexures are used in precision engineering where highly accurate, wear-free, smooth and repeatable motion is desired. Flexures are based on deformation of material to achieve a motion between elastically joined parts. They are used in a variety of precision mechanisms such as high-resolution balances or high accuracy optical positioning stages. Shape memory alloys (SMA) are an attractive option in designing flexures. Superelastic flexures can withstand larger deformations for the same weight as a conventional flexure. In addition, the damping properties of SMA, controllable through the phase transformation, offer new design opportunities for adaptive compliant mechanisms. The martensitic phase transformation can also be used to shift the natural frequency of flexures adding useful functionalities such as vibration rejection. This paper presents design principles of SMA flexures based on non-linear beam theory. Results show a good agreement between measured and predicted data. In addition, experimental results on phase transformation effects on damping behavior are also presented. Both, natural-frequency shift and increased damping were observed in bulk-micro machined flexures using the R-phase transformation. These results demonstrate the feasibility of natural-frequency-tunable flexures.

  19. Experimental Investigation of the Corrosion Behavior of Friction Stir Welded AZ61A Magnesium Alloy Welds under Salt Spray Corrosion Test and Galvanic Corrosion Test Using Response Surface Methodology

    Directory of Open Access Journals (Sweden)

    A. Dhanapal

    2013-01-01

    Full Text Available Extruded Mg alloy plates of 6 mm thick of AZ61A grade were butt welded using advanced welding process and friction stir welding (FSW processes. The specimens were exposed to salt spray conditions and immersion conditions to characterize their corrosion rates on the effect of pH value, chloride ion concentration, and corrosion time. In addition, an attempt was made to develop an empirical relationship to predict the corrosion rate of FSW welds in salt spray corrosion test and galvanic corrosion test using design of experiments. The corrosion morphology and the pit morphology were analyzed by optical microscopy, and the corrosion products were examined using scanning electron microscope and X-ray diffraction analysis. From this research work, it is found that, in both corrosion tests, the corrosion rate decreases with the increase in pH value, the decrease in chloride ion concentration, and a higher corrosion time. The results show the usage of the magnesium alloy for best environments and suitable applications from the aforementioned conditions. Also, it is found that AZ61A magnesium alloy welds possess low-corrosion rate and higher-corrosion resistance in the galvanic corrosion test than in the salt spray corrosion test.

  20. Zinc alloy enhances strength and creep resistance

    Energy Technology Data Exchange (ETDEWEB)

    Machler, M. [Fisher Gauge Ltd., Peterborough, Ontario (Canada). Fishercast Div.

    1996-10-01

    A family of high-performance ternary zinc-copper-aluminum alloys has been developed that provides higher strength, hardness, and creep resistance than the traditional zinc-aluminum alloys Zamak 3, Zamak 5, and ZA-8. Designated ACuZinc, mechanical properties comparable to those of more expensive materials make it suitable for high-load applications and those at elevated temperatures. This article describes the alloy`s composition, properties, and historical development.

  1. Thermomechanical behavior of comercial yellow gold alloy

    Directory of Open Access Journals (Sweden)

    Miloš G. Djordjević

    2016-03-01

    Full Text Available With the development of science and technology, in the late 19th century, began the research and application of new alloys for making jewelry. By adding different amounts of Cu and Ag alloy of Au, as well as adding some new elements (Zn, alloys were obtained with different color spectrum (from red to yellow and different technological and metallurgical characteristics. This paper aims to show thermomechanical behavior of commercial yellow Au alloys for making jewelry.

  2. Oxidation of low cobalt alloys

    Science.gov (United States)

    Barrett, C. A.

    1982-01-01

    Four high temperature alloys: U-700, Mar M-247, Waspaloy and PM/HIP U-700 were modified with various cobalt levels ranging from 0 percent to their nominal commercial levels. The alloys were then tested in cyclic oxidation in static air at temperatures ranging from 1000 to 1150 C at times from 500 to 100 1 hour cycles. Specific weight change with time and X-ray diffraction analyses of the oxidized samples were used to evaluate the alloys. The alloys tend to be either Al2O3/aluminate spinel or Cr2O3/chromite spinel formers depending on the Cr/Al ratio in the alloy. Waspaloy with a ratio of 15:1 is a strong Cr2O3 former while this U-700 with a ratio of 3.33:1 tends to form mostly Cr2O3 while Mar M-247 with a ratio of 1.53:1 is a strong Al2O3 former. The best cyclic oxidation resistance is associated with the Al2O3 formers. The cobalt levels appear to have little effect on the oxidation resistance of the Al2O3/aluminate spinel formers while any tendency to form Cr2O3 is accelerated with increased cobalt levels and leads to increased oxidation attack.

  3. Improved thermal treatment of aluminum alloy 7075

    Science.gov (United States)

    Cocks, F. H.

    1968-01-01

    Newly developed tempering treatment considerably increases the corrosion resistance of 7075-T6 alloy and concomitantly preserves its yield strength. The results of tests on samples of the alloy subjected to the above treatments show that when the overaging period is 12 hours /at 325 degrees F/, the alloy exhibits a yield strength of 73,000 psi.

  4. Impact toughness of laser surface alloyed Aluminium

    CSIR Research Space (South Africa)

    Mabhali, Luyolo AB

    2012-03-01

    Full Text Available Laser surface alloying of aluminium AA1200 was performed with a 4kW Nd:YAG laser and the impact resistance of the alloys was investigated. The alloying powders were a mixture of Ni, Ti and SiC in different proportions. Surfaces reinforced...

  5. Corrosion Behaviour of New Zr Alloys

    DEFF Research Database (Denmark)

    Tolksdorf, E.

    1974-01-01

    Corrosion studies have indicated that the most promising replacements for Zicaloy-2 are ZrCrFe, ZrVFe and probably ZrNbTa, provided they are in their optimized condition. These alloys are conventionally manufactured alloys. An internally oxidized ZrMgO alloy is even superior, from the corrosion...

  6. Compositional and Textural Analysis of Maar-Diatreme Volcanic Deposits at Hopi Buttes Volcanic Field (AZ) Using GigaPan Panoramic and Thermal Infrared Imagery

    Science.gov (United States)

    Lee, R.; Graettinger, A. H.; Weinell, M.; Hughes, C. G.

    2016-12-01

    Basaltic maar-diatreme volcanoes are produced when rising magma interacts with groundwater and produces a maar crater at the ground surface. This crater is underlain by a diatreme, a downward-tapering conical structure filled with a mixture of fragments of intruded magma, fractured host rock, and clasts recycled through repeated discrete subsurface explosions. The debris of the diatreme records the mixing processes caused by subsurface explosions and is the source for ejected material that forms maar tephra rings. Determining the variable depths and lateral locations of these explosions and how energy is dissipated in the subsurface is critical to understanding how maar-diatreme eruptions progress. The Hopi Buttes Volcanic Field (HBVF) in the Navajo Nation, Arizona, USA, contains several diatremes and incised tephra rings with heterolithic clasts 10 mm - 10 m in size, and are well-exposed near-vertical to vertical outcrops. Our ability to measure the length scales and distribution of textures produced by subsurface explosions in these diatremes is limited by the physical accessibility of the exposures, due to both the verticality of the outcrops and the cultural sensitivity of the site. Quantifying the number and locations of explosions is dependent on our ability to investigate the full diatreme outcrop, and not just what can be accessed through traditional field observations. We present a novel field and computer-based technique for both quantitatively and qualitatively characterizing the composition and texture of maar-diatreme deposits in vertical outcrops. This technique uses a combination of field-collected multispectral thermal infrared (TIR) image data and visible wavelength GigaPan imagery to characterize the compositional and textural variations over a whole outcrop. To increase the spatial and spectral resolution of the TIR data, a super-resolution technique will be applied. The technique provides a simple and efficient method to augment the study of the

  7. Fracture patterns at lava-ice contacts on Kokostick Butte, OR, and Mazama Ridge, Mount Rainier, WA: Implications for flow emplacement and cooling histories

    Science.gov (United States)

    Lodge, Robert W. D.; Lescinsky, David T.

    2009-09-01

    Cooling lava commonly develop polygonal joints that form equant hexagonal columns. Such fractures are formed by thermal contraction resulting in an isotropic tensional stress regime. However, certain linear cooling fracture patterns observed at some lava-ice contacts do not appear to fit the model for formation of cooling fractures and columns because of their preferred orientations. These fracture types include sheet-like (ladder-like rectangular fracture pattern), intermediate (pseudo-aligned individual column-bounding fractures), and pseudopillow (straight to arcuate fractures with perpendicular secondary fractures caused by water infiltration) fractures that form the edges of multiple columns along a single linear fracture. Despite the relatively common occurrence of these types of fractures at lava-ice contacts, their significance and mode of formation have not been fully explored. This study investigates the stress regimes responsible for producing these unique fractures and their significance for interpreting cooling histories at lava-ice contacts. Data was collected at Kokostick Butte dacite flow at South Sister, OR, and Mazama Ridge andesite flow at Mount Rainier, WA. Both of these lava flows have been interpreted as being emplaced into contact with ice and linear fracture types have been observed on their ice-contacted margins. Two different mechanisms are proposed for the formation of linear fracture networks. One possible mechanism for the formation of linear fracture patterns is marginal bulging. Melting of confining ice walls will create voids into which flowing lava can deform resulting in margin-parallel tension causing margin-perpendicular fractures. If viewed from the ice-wall, these fractures would be steeply dipping, linear fractures. Another possible mechanism for the formation of linear fracture types is gravitational settling. Pure shear during compression and settling can result in a tensional environment with similar consequences as

  8. Current research situation of titanium alloys in China

    Institute of Scientific and Technical Information of China (English)

    2005-01-01

    Titanium and its alloys possess excellent comprehensive properties, and they are widely used in many fields. China pays great attentions to the research on new titanium alloys. This paper mainly reviews the research on new Ti alloys in China, for example, high strength and high toughness Ti alloys, burn resistant Tialloys, high temperature Ti alloys, low cost Ti alloys and so on.New basic theories on Ti alloys developed in China in recent years are also reviewed.

  9. PROCESS OF DISSOLVING ZIRCONIUM ALLOYS

    Science.gov (United States)

    Shor, R.S.; Vogler, S.

    1958-01-21

    A process is described for dissolving binary zirconium-uranium alloys where the uranium content is about 2%. In prior dissolution procedures for these alloys, an oxidizing agent was added to prevent the precipitation of uranium tetrafluoride. In the present method complete dissolution is accomplished without the use of the oxidizing agent by using only the stoichiometric amount or slight excess of HF required by the zirconium. The concentration of the acid may range from 2M to 10M and the dissolution is advatageously carried out at a temperature of 80 deg C.

  10. High strength, tough alloy steel

    Science.gov (United States)

    Thomas, Gareth; Rao, Bangaru V. N.

    1979-01-01

    A high strength, tough alloy steel is formed by heating the steel to a temperature in the austenite range (1000.degree.-1100.degree. C.) to form a homogeneous austenite phase and then cooling the steel to form a microstructure of uniformly dispersed dislocated martensite separated by continuous thin boundary films of stabilized retained austenite. The steel includes 0.2-0.35 weight % carbon, at least 1% and preferably 3-4.5% chromium, and at least one other substitutional alloying element, preferably manganese or nickel. The austenite film is stable to subsequent heat treatment as by tempering (below 300.degree. C.) and reforms to a stable film after austenite grain refinement.

  11. Alloy 718 for Oilfield Applications

    Science.gov (United States)

    deBarbadillo, John J.; Mannan, Sarwan K.

    2012-02-01

    Alloy 718 (UNS N07718) was developed for use in aircraft gas turbine engines, but its unique combination of room-temperature strength and aqueous corrosion resistance made it a candidate for oilfield fasteners, valves, drill tools, and completion equipment. As well environments became more severe, stress corrosion and hydrogen embrittlement failures in production equipment drove the evolution of the composition and microstructure that distinguish today's oilfield-grade 718 from aerospace grades. This paper reviews the development of the grade and its applications and describes some of its unique characteristics, testing, and manufacturing methods as well as newer alloys designed for high-pressure high-temperature (HPHT) conditions.

  12. Bulk nano-crystalline alloys

    OpenAIRE

    T.-S. Chin; Lin, C. Y.; Lee, M.C.; R.T. Huang; S. M. Huang

    2009-01-01

    Bulk metallic glasses (BMGs) Fe–B–Y–Nb–Cu, 2 mm in diameter, were successfully annealed to become bulk nano-crystalline alloys (BNCAs) with α-Fe crystallite 11–13 nm in size. A ‘crystallization-and-stop’ model was proposed to explain this behavior. Following this model, alloy-design criteria were elucidated and confirmed successful on another Fe-based BMG Fe–B–Si–Nb–Cu, 1 mm in diameter, with crystallite sizes 10–40 nm. It was concluded that BNCAs can be designed in general by the proposed cr...

  13. ZIRCONIUM-TITANIUM-BERYLLIUM BRAZING ALLOY

    Science.gov (United States)

    Gilliland, R.G.; Patriarca, P.; Slaughter, G.M.; Williams, L.C.

    1962-06-12

    A new and improved ternary alloy is described which is of particular utility in braze-bonding parts made of a refractory metal selected from Group IV, V, and VI of the periodic table and alloys containing said metal as a predominating alloying ingredient. The brazing alloy contains, by weight, 40 to 50 per cent zirconium, 40 to 50 per cent titanium, and the balance beryllium in amounts ranging from 1 to 20 per cent, said alloy having a melting point in the range 950 to 1400 deg C. (AEC)

  14. Alloy softening in binary iron solid solutions

    Science.gov (United States)

    Stephens, J. R.; Witzke, W. R.

    1976-01-01

    An investigation was conducted to determine softening and hardening behavior in 19 binary iron-alloy systems. Microhardness tests were conducted at four temperatures in the range 77 to 411 K. Alloy softening was exhibited by 17 of the 19 alloy systems. Alloy softening observed in 15 of the alloy systems was attributed to an intrinsic mechanism, believed to be lowering of the Peierls (lattice friction) stress. Softening and hardening rates could be correlated with the atomic radius ratio of solute to iron. Softening observed in two other systems was attributed to an extrinsic mechanism, believed to be associated with scavenging of interstitial impurities.

  15. Surface Tension Calculation of Undercooled Alloys

    Institute of Scientific and Technical Information of China (English)

    2001-01-01

    Based on the Butler equation and extrapolated thermodynamic data of undercooled alloys from those of liquid stable alloys, a method for surface tension calculation of undercooled alloys is proposed. The surface tensions of liquid stable and undercooled Ni-Cu (xNi=0.42) and Ni-Fe (xNi=0.3 and 0.7) alloys are calculated using STCBE (Surface Tension Calculation based on Butler Equation) program. The agreement between calculated values and experimental data is good enough, and the temperature dependence of the surface tension can be reasonable down to 150-200 K under the liquid temperature of the alloys.

  16. An introduction to surface alloying of metals

    CERN Document Server

    Hosmani, Santosh S; Goyal, Rajendra Kumar

    2014-01-01

    An Introduction to Surface Alloying of Metals aims to serve as a primer to the basic aspects of surface alloying of metals. The book serves to elucidate fundamentals of surface modification and their engineering applications. The book starts with basics of surface alloying and goes on to cover key surface alloying methods, such as carburizing, nitriding, chromizing, duplex treatment, and the characterization of surface layers. The book will prove useful to students at both the undergraduate and graduate levels, as also to researchers and practitioners looking for a quick introduction to surface alloying.

  17. 铝合金平板对接焊接接头变形及损伤行为研究%Study on Deformation and Damage Behavior of Aluminium Alloy Butt Welded Joint under Tension Loading

    Institute of Scientific and Technical Information of China (English)

    车洪艳; 徐文福; 陈剑虹

    2009-01-01

    应用TIG焊获得焊缝质量良好的6061铝合金对接焊接接头,进行静态拉伸试验;试验结果表明,试样大多断裂在距焊缝熔合线边缘7~9 mm处的软化区;应用双孔微剪切试验与有限元结合获得焊接接头各微区的力学性能及损失参数,提供给有限元计算,建立静态拉伸试验的有限元模型,并与实际试验结果对比验证模型的正确性,在此基础上研究高匹配和低匹配焊接接头及试样相对宽度对焊接接头失效行为的影响,结果表明,对于低匹配焊接接头,接头越窄越容易失效,所以应尽量选择较宽的焊接接头;对于高匹配焊接接头,接头越窄,越不容易失效,所以建议应尽量选择较窄的焊接接头.

  18. Microstructure and property characterization of a modified zinc-base alloy and comparison with bearing alloys

    Science.gov (United States)

    Prasad, B. K.; Patwardhan, A. K.; Yegneswaran, A. H.

    1998-02-01

    The microstructure and physical, mechanical, and tribological properties of a modified zinc-base alloy have been characterized. In order to assess its utility as a bearing alloy, its properties have also been compared with those of a similarly processed conventional zinc-base alloy and a leaded-tin bronze (conforming to ZA27 and SAE 660 specifications, respectively) used for bearing applications. The modified zinc-base alloy shows promise in terms of better elevated-temperature strength and wear response at higher sliding speeds relative to the conventional zinc-base alloy. Interestingly, the wear behavior (especially the seizure pressure) of the modified alloy was also comparable to that of the bronze specimens at the maximum sliding speed, and was superior at the minimum sliding speed. The modified alloy also attained lower density and better hardness. Alloy behavior has been linked to the nature and type of the alloy microconstituents.

  19. Applications of shape memory alloys in Japan

    Energy Technology Data Exchange (ETDEWEB)

    Asai, M.; Suzuki, Y. [Furukawa Electric Co., Ltd., Yokohama, Kanagawa (Japan). R and D Labs.

    2000-07-01

    In Japan, a first application of shape memory TiNi alloy was a moving flap in an air-conditioner which was developed as sensing function of shape memory alloy at Matsushista Electric Industrial Co. Then, shape memory utilized in a coffee maker, an electric rice-cooker, a thermal mixing valve and etc. were commercialized in Japan. And brassiere wires, a guide wire for medical treatment, an antenna for portable telephone and others were commercialized utilizing superelasticity. At the same time with these commercial products, there was not only progress in fabrication technology to effect accurate transformation temperature, but also the discovery of small hysteresis alloy such as R-phase or TiNiCu alloy and low transformation temperature alloy such as TiNiFe, TiNiV and TiNiCo alloys. Therefore the shape memory alloy market has expanded widely to electric appliances, automobile, residence, medical care and otherfield today. (orig.)

  20. High Damping Alloys and Their Application

    Institute of Scientific and Technical Information of China (English)

    Fuxing Yin

    2000-01-01

    Damping alloys show prospective applications in the elimination of unwanted vibrations and acoustic noise. The basic definitions and characterization methods of damping capacity are reviewed in this paper. Several physical mechanisms controlled by the alloy microstructure are responsible for the damping behavior in the damping alloys. Composite, dislocation, ferromagnetic and planar defect types are commonly classified for the alloys, which show the different damping behavior against temperature, frequency of vibration,amplitude of vibration and damping modes. Development of practically applicable damping alloys requires the higher mechanical properties and adequate workability, besides the high damping capacity. A new Mn-Cu damping alloy, named as M2052 alloy, is recently developed with possible industrial applications.

  1. Passive Corrosion Behavior of Alloy 22

    Energy Technology Data Exchange (ETDEWEB)

    Rebak, R B; Payer, J H

    2006-01-10

    Alloy 22 (N06022) was designed to stand the most aggressive industrial applications, including both reducing and oxidizing acids. Even in the most aggressive environments, if the temperature is lower than 150 F (66 C) Alloy 22 would remain in the passive state having particularly low corrosion rates. In multi-ionic solutions that may simulate the behavior of concentrated ground water, even at near boiling temperatures, the corrosion rate of Alloy 22 is only a few nanometers per year because the alloy is in the complete passive state. The corrosion rate of passive Alloy 22 decreases as the time increases. Immersion corrosion testing also show that the newer generation of Ni-Cr-Mo alloys may offer a better corrosion resistance than Alloy 22 only in some highly aggressive conditions such as in hot acids.

  2. Paracrystalline property of high-entropy alloys

    Directory of Open Access Journals (Sweden)

    Shaoqing Wang

    2013-10-01

    Full Text Available Atomic structure models of six-component high-entropy alloys with body-centered cubic structure are successfully built according to the principle of maximum entropy for the first time. The lattice distortion parameters g of seven typical high-entropy alloys are calculated. From the optimized lattice configuration of high-entropy alloys, we show that these alloys are ideal three-dimensional paracrystals. The formation mechanism, structural feature, mechanical property, and application prospect of high-entropy alloys are discussed in comparison with the traditional alloys. The novel properties of body-centered cubic high-entropy alloys are attributed to the failure of dislocation deformation mechanism and the difficulty of directed particle diffusion.

  3. Passive Corrosion Behavior of Alloy 22

    Energy Technology Data Exchange (ETDEWEB)

    R.B. Rebak; J.H. Payer

    2006-01-20

    Alloy 22 (NO6022) was designed to stand the most aggressive industrial applications, including both reducing and oxidizing acids. Even in the most aggressive environments, if the temperature is lower than 150 F (66 C) Alloy 22 would remain in the passive state having particularly low corrosion rates. In multi-ionic solutions that may simulate the behavior of concentrated ground water, even at near boiling temperatures, the corrosion rate of Alloy 22 is only a few nano-meters per year because the alloy is in the complete passive state. The corrosion rate of passive Alloy 22 decreases as the time increases. Immersion corrosion testing also show that the newer generation of Ni-Cr-Mo alloys may offer a better corrosion resistance than Alloy 22 only in some highly aggressive conditions such as in hot acids.

  4. EFFECT OF TOOL PIN PROFILES AND HEAT TREATMENT PROCESS IN THE FRICTION STIR WELDING OF AA 6061 ALUMINIUM ALLOY

    Directory of Open Access Journals (Sweden)

    P.Prasanna

    2013-01-01

    Full Text Available Friction stir linear welding (FSLW uses a non consumable tool to generate frictional heat in the abutting surfaces. The welding parameters such as rotational speed, welding speed, axial force, tool tilt angle, etc., and tool pin profiles play a major role in deciding the joint properties. In this paper, an attempt has been made to study the effect of four different tool pin profiles on mechanical properties of AA 6061 aluminum alloy. Four different profiles have been used to fabricate the butt joints by keeping constant process parameters of tool rotational speed 1200RPM, welding speed 14mm/min and an axial force 7kN. Different heat treatment methods like annealing, normalizing and quenching have been applied on the joints and evaluation of the mechanical properties like tensile strength, percentage of elongation, hardness and microstructure in the friction stirring formation zone are evaluated. From this investigation, it is found that the hexagonal tool profile produces good tensile strength, percent of elongation in annealing and hardness in quenching process.

  5. FRAUD/SABOTAGE Killing Nuclear-Reactors Need Modeling!!!: ``Super'' alloys GENERIC ENDEMIC Wigner's-Disease/.../IN-stability: Ethics? SHMETHICS!!!

    Science.gov (United States)

    O'Grady, Joseph; Bument, Arlden; Siegel, Edward

    2011-03-01

    Carbides solid-state chemistry domination of old/new nuclear-reactors/spent-fuel-casks/refineries/jet/missile/rocket-engines is austenitic/FCC Ni/Fe-based (so miscalled)"super"alloys(182/82;Hastelloy-X,600,304/304L-SSs,...690!!!) GENERIC ENDEMIC EXTANT detrimental(synonyms): Wigner's-disease(WD) [J.Appl.Phys.17,857 (46)]/Ostwald-ripening/spinodal-decomposition/overageing-embrittlement/thermal-leading-to-mechanical(TLTM)-INstability: Mayo[Google: fLeaksCouldKill > ; - Siegel [ J . Mag . Mag . Mtls . 7 , 312 (78) = atflickr . comsearchonGiant - Magnotoresistance [Fert" [PRL(1988)]-"Gruenberg"[PRL(1989)] 2007-Nobel]necessitating NRC inspections on 40+25=65 Westin"KL"ouse PWRs(12/2006)]-Lai [Met.Trans.AIME, 9A,827(78)]-Sabol-Stickler[Phys.Stat.Sol.(70)]-Ashpahani[ Intl.Conf. Hydrogen in Metals, Paris(1977]-Russell [Prog.Mtls.Sci.(1983)]-Pollard [last UCS rept.(9/1995)]-Lofaro [BNL/DOE/NRC Repts.]-Pringle [ Nuclear-Power:From Physics to Politics(1979)]-Hoffman [animatedsoftware.com], what DOE/NRC MISlabels as "butt-welds" "stress-corrosion cracking" endpoint's ROOT-CAUSE ULTIMATE-ORIGIN is WD overageing-embrittlement caused brittle-fracture cracking from early/ongoing AEC/DOE-n"u"tional-la"v"atories sabotage!!!

  6. FRAUD/SABOTAGE Killing Nuclear-Reactors!!! ``Super"alloys GENERIC ENDEMIC Wigner's-Disease IN-stability!!!

    Science.gov (United States)

    Asphahani, Aziz; Siegel, Sidney; Siegel, Edward

    2010-03-01

    Siegel [[J.Mag.Mag.Mtls.7,312(78); PSS(a)11,45(72); Semis.& Insuls.5(79)] (at: ORNL, ANS, Westin``KL"ouse, PSEG, IAEA, ABB) warning of old/new nuclear-reactors/spent-fuel-casks/refineries/ jet/missile/rocket-engines austenitic/FCC Ni/Fe-based (so MIS- called)``super"alloys(182/82;Hastelloy-X; 600;304/304L-SSs; 690 !!!) GENERIC ENDEMIC EXTANT detrimental(synonyms): Wigner's- diseas(WD)[J.Appl.Phys.17,857(46)]; Ostwald-ripening; spinodal- decomposition; overageing-embrittlement; thermomechanical- INstability: Mayo[Google: ``If Leaks Could Kill"; at flickr.com search on ``Giant-Magnotoresistance"; find: [Siegel<<<``Fert"(88) 2007-Nobel/Wolf/Japan-prizes]necessitating NRC inspections on 40+25=65 Westin``KL"ouse PWRs(12/06)]; Lai[Met.Trans.AIME,9A,827 (78)]-Sabol-Stickler[PSS(70)]; Ashpahani[Intl.Conf. H in Metals (77)]; Russell[Prog. Mtls.Sci.(83)]; Pollard[last UCS rept. (9/95)]; Lofaro[BNL/DOE/NRC Repts.]; Pringle[Nuclear-Power:From Physics to Politics(79)]; Hoffman[animatedsoftware.com],...what DOE/NRC MISlabels as ``butt-welds" ``stress-corrosion cracking" endpoint's ROOT-CAUSE ULTIMATE-ORIGIN is WD overageing-embrit- tlement caused brittle-fracture cracking from early/ongoing AEC/DOE-n``u''tional-la``v''atories sabotage!!!

  7. Effects of Nb on the microstructure and corrosive property in the Alloy 690-SUS 304L weldment

    Energy Technology Data Exchange (ETDEWEB)

    Jeng, S.L. [Department of Mechanical Engineering, National Cheng Kung University, Tainan 701, Taiwan (China)]. E-mail: sl_jeng@hotmail.com; Lee, H.T. [Department of Mechanical Engineering, National Cheng Kung University, Tainan 701, Taiwan (China)]. E-mail: htlee@mail.ncku.edu.tw; Rehbach, W.P. [Central Facility for Electron Microscopy, Aachen University of Technology (RWTH) (Germany)]. E-mail: rehbach@gfe.rwth-aachen.de; Kuo, T.Y. [Department of Mechanical Engineering, Southern Taiwan University of Technology, Tainan 710, Taiwan (China)]. E-mail: tykuo@mail.stut.edu.tw; Weirich, T.E. [Central Facility for Electron Microscopy, Aachen University of Technology (RWTH) (Germany); Mayer, J.P. [Central Facility for Electron Microscopy, Aachen University of Technology (RWTH) (Germany)

    2005-04-25

    A study of the microstructure and corrosion of dissimilar weldments of Alloy 690 and SUS 304L with various additions of niobium (Nb) (0.1, 1.03, 2.49, and 3.35% by weight) in the flux of coated electrodes is presented. With identical welding parameters and procedures, the weldments were butt-welded in three layers by shielding metal arc welding (SMAW), with each layer being deposited in a single pass. The results show that the dendritic microstructure in the fusion zone changed from a cellular to columnar dendrite and equiaxed dendrite with increasing Nb addition. Furthermore, the interdendritic phase increased in volume and changed in composition from an Al-Ti oxide to a mixture of Nb-Si phase and Nb-rich phase. Nevertheless, it was clearly observed that Cr{sub 7}C{sub 3} precipitated at the grain boundaries of the low Nb weldment root pass. Finally, the results revealed that corrosion occurs primarily at the grain boundaries and within the interdendritic regions of the weldements irrespective of the level of Nb addition. For the region of abundant formation of Nb-rich phase, the high-Nb weldment had a relatively low corrosion resistance.

  8. Fatigue influence for wheels position of the orthotropic steel bridge deck of U-rib butt weld%轮迹位置对钢桥面板U肋对接焊缝疲劳性能的影响

    Institute of Scientific and Technical Information of China (English)

    朱伟; 吉伯海; 傅中秋

    2015-01-01

    为研究车轮行驶位置对钢桥面板U肋对接焊缝疲劳性能的影响,现以江阴长江大桥为研究对象,采用数值模拟的方法,计算了不同车辆轮迹位置作用下U肋对接焊缝处的疲劳应力幅,结合BS5400规范得到了该细节相应位置的疲劳损伤度;建立U肋对接焊缝局部模型,模拟了不同车轮位置作用下疲劳裂纹扩展路径,同时得到了各扩展阶段的裂纹扩展参数。结果表明:车轮位置与焊缝之间距离大于600 mm,可忽略车辆位置对U肋对接焊缝开裂前的疲劳损伤累计;相对于其他部位,U 肋两侧弧形段疲劳损伤严重,易产生疲劳裂纹;随着车轮位置的改变,裂纹扩展路径逐渐由与焊缝平行向与焊缝垂直发展,车轮位置与焊缝之间距离大于750 mm,可忽略车辆位置对U肋对接焊缝开裂后的裂纹扩展影响。%In order to study the fatigue effect of the orthotropic steel bridge deck of U-rib butt weld under different wheels position, which use the numerical simulation method and as the Jiangyin Yangtze River Bridge for research object. First use the general-purpose finite element software to analysis the fatigue stress amplitude of U-rib butt welds under different wheels position, which com-bined with BS5400 standard to calculate the degree of fatigue damage for this fatigue details, and then use FRANC2 D/L software to simulate the changing rules of crack propagation path under differ-ent wheels positions. The results show that: the distance of wheels and U-rib is greater than 600 mm, it can ignore the fatigue damage cumulative to butt weld; compared to other sites, the fatigue damage of the sides of U-rib arc-shaped segment is serious, which easy to produce fatigue crack;with the change of the position of the wheels, the crack propagation path change from parallel to the butt weld to the vertical to the butt weld gradually, and while the distance of wheels and U-rib is greater than 750mm, the effect of

  9. 正交异性钢桥面板U肋对接焊缝疲劳损伤度分析∗%STUDY OF THE FATIGUE DAMAGE BEHAVIOR OF U-RIB BUTT WELDS OF ORTHOTROPIC STEEL BRIDGE DECK

    Institute of Scientific and Technical Information of China (English)

    王益逊; 吉伯海; 姚悦; 傅中秋; 朱伟

    2016-01-01

    The measuring points were set on the U⁃rib butt welds of fast lane and slow lane in a quarter⁃span of Jiangyin Yangtze River Bridge to measure the one⁃day strain process curves. The curves were filterred by MATLAB software to obtain the real strain process curves of steel box girder under the vehicle loading. The daily damage degree distribution rules of fast and slow lane were analyzed based on the rain flow method and Miner fatigue damage cumulative rule. The daily damage distribution model of U⁃rib butt welds was put forward and the fatigue life of U⁃rib butt welds was evaluated. The analysis result showed that the time when the damage peak of both kinds of lanes occurred was basically the same, yet the peak value differed a lot from each other. The peak value of the slow lane was 4. 4 times than that of the fast lane. The fitting value of fatigue life based on daily damage distribution model coincided well with that of the measured, which could be applied to practical engineerings. The design life of the bridge was superior to and 3. 7 times of the fatigue life of the U⁃rib butt in the slow lane, meaning that the fatigue life of the U⁃rib butt in the slow lane was far from demand, thus special attention should be paid to it.%分别在江阴长江大桥1/4跨截面快车道、慢车道U肋对接焊缝处布设测点,测得该桥一天的应变历程曲线。基于雨流计数法以及Miner疲劳损伤累计准则,分析快、慢车道日损伤度分布规律,并提出了该桥U肋对接焊缝部位的日损伤分布模型,最后对U肋对接焊缝处的疲劳寿命进行评估。分析结果表明,快、慢车道出现损伤峰值的时间基本一致,但各峰值大小差异性较大,慢车道损伤峰值约为快车道损伤峰值的4�4倍;根据日损伤度分布模型得出的疲劳寿命拟合值与实测值吻合良好,可以应用于实际工程;大桥设计寿命约为慢车道U肋对接焊缝实测寿命的3�7

  10. HYDRAULICS, BUTTS COUNTY, GEORGIA, USA

    Data.gov (United States)

    Federal Emergency Management Agency, Department of Homeland Security — Recent developments in digital terrain and geospatial database management technology make it possible to protect this investment for existing and future projects to...

  11. ORTHOIMAGERY, BUTTS COUNTY, GA, USA

    Data.gov (United States)

    Federal Emergency Management Agency, Department of Homeland Security — Digital orthographic imagery datasets contain georeferenced images of the Earth?s surface, collected by a sensor in which object displacement has been removed for...

  12. Nickel, cobalt, and their alloys

    CERN Document Server

    2000-01-01

    This book is a comprehensive guide to the compositions, properties, processing, performance, and applications of nickel, cobalt, and their alloys. It includes all of the essential information contained in the ASM Handbook series, as well as new or updated coverage in many areas in the nickel, cobalt, and related industries.

  13. Hydrostatic extrusion of magnesium alloys

    NARCIS (Netherlands)

    Sillekens, W.H.; Bohlen, J.

    2012-01-01

    This chapter deals with the capabilities and limitations of the hydrostatic extrusion process for the manufacturing of magnesium alloy sections. Firstly, the process basics for the hydrostatic extrusion of materials in general and of magnesium in particular are introduced. Next, some recent research

  14. Gold color in dental alloys.

    Science.gov (United States)

    Cameron, T

    1997-01-01

    This article will help the dental laboratory with alloy selection by exploring how the relationship among color, ductility and strength applies to gold and how color can be quantified. Because higher quality materials translate into higher profits, upselling to the dentist and patient is also discussed.

  15. Ultrasonic processing of aluminum alloys

    NARCIS (Netherlands)

    Zhang, L.

    2013-01-01

    The research in ultrasonic processing for metallurgical application shows a promising influence on improving casting properties of aluminium alloys. The principle of ultrasonic processing is introduction of acoustic waves with a frequency higher than 17 kHz into liquid metal. Several promising

  16. Superb nanocrystalline alloys for plating

    Institute of Scientific and Technical Information of China (English)

    2006-01-01

    @@ With high rigidity and antiwear performance,nanocrystalline metals and their alloys can find wide applications in surface protection.However, the existence of grain boundaries often leads to erosive micro-batteries which accelerate the process of corrosion.Therefore, it has already become a key issue for surface engineering researchers to find nano materials with higher lubricating, anticorrosion and antiwear capacities.

  17. Microstructure and thermal stability of mechanically alloyed Al3Ti/Al alloy

    Institute of Scientific and Technical Information of China (English)

    林建国; 魏浩岩; 黄正

    2001-01-01

    The microstructure stability of Al3Ti/Al alloy prepared by mechanical alloying (MA) was investigated in the simulating environment in which they may be used. The results show that the MA alloy possesses fine microstructure (the grain size is about 0.5  μm). After cycling loaded followed by heat exposure at 350  ℃ for 24  h, no microstructure coarsening of the alloy occurred, which means that the Al3Ti/Al alloy behaves good microstructure stability at high temperature. The compression yield strength of the alloy reaches up to 247  MPa at 350  ℃.

  18. EVALUATION OF ULTRASONIC PHASED-ARRAY FOR DETECTION OF PLANAR FLAWS IN HIGH-DENSITY POLYETHYLENE (HDPE) BUTT-FUSION JOINTS

    Energy Technology Data Exchange (ETDEWEB)

    Prowant, Matthew S.; Denslow, Kayte M.; Moran, Traci L.; Jacob, Rick E.; Hartman, Trenton S.; Crawford, Susan L.; Mathews, Royce; Neill, Kevin J.; Cinson, Anthony D.

    2016-09-21

    The desire to use high-density polyethylene (HDPE) piping in buried Class 3 service and cooling water systems in nuclear power plants is primarily motivated by the material’s high resistance to corrosion relative to that of steel and metal alloys. The rules for construction of Class 3 HDPE pressure piping systems were originally published in Code Case N-755 and were recently incorporated into the American Society of Mechanical Engineers Boiler and Pressure Vessel Code (ASME BPVC) Section III as Mandatory Appendix XXVI (2015 Edition). The requirements for HDPE examination are guided by criteria developed for metal pipe and are based on industry-led HDPE research or conservative calculations.

  19. Influence of pulsation in thermo-mechanical analysis on laser micro-welding of Ti6Al4V alloy

    Science.gov (United States)

    Baruah, M.; Bag, S.

    2017-05-01

    The pulse parameters of laser heat source have a definite effect on the weld joint structure. However, the complexity in parameter selection increases many folds with reduction in geometric dimensions of the specimen. Hence, an attempt has been made to investigate the laser microwelding of 500 μm thick Ti6Al4V alloy in butt joint configuration using pulse Nd:YAG laser. The influence of laser scanning speed and pulse energy is analyzed to produce a defect-free joint. High peak power is actually dampen by pulsation of laser cratered to use in microwelding process. The feasible range of process parameters like laser scanning speed of 3-7 mm/s and peak power of 1-5 kW produces high quality weld joint using other favorable conditions that mainly diminishes the formation of oxides in welding of titanium alloy. A sophisticated numerical model is always beneficial to capture the thermo-mechanical behavior under differential influence of process parameters. A 3D finite element based sequentially coupled thermo-mechanical model is developed by considering the pulse mode of heat flux. There is considerably variation in temperature profile using actual pulse mode of heat flux as compared to average laser power. Typical hourglass heat source for over penetrated weld is developed for the simulation of microwelding process. Large-displacement theory is considered to predict the weld-induced distortion for laser microwelding process. The computed results are well agreed with experimentally measured values and show the robustness of the present numerical model used for micro scale welding process.

  20. Method of producing superplastic alloys and superplastic alloys produced by the method

    Science.gov (United States)

    Troeger, Lillianne P. (Inventor); Starke, Jr., Edgar A. (Inventor); Crooks, Roy (Inventor)

    2002-01-01

    A method for producing new superplastic alloys by inducing in an alloy the formation of precipitates having a sufficient size and homogeneous distribution that a sufficiently refined grain structure to produce superplasticity is obtained after subsequent PSN processing. An age-hardenable alloy having at least one dispersoid phase is selected for processing. The alloy is solution heat-treated and cooled to form a supersaturated solid solution. The alloy is plastically deformed sufficiently to form a high-energy defect structure useful for the subsequent heterogeneous nucleation of precipitates. The alloy is then aged, preferably by a multi-stage low and high temperature process, and precipitates are formed at the defect sites. The alloy then is subjected to a PSN process comprising plastically deforming the alloy to provide sufficient strain energy in the alloy to ensure recrystallization, and statically recrystallizing the alloy. A grain structure exhibiting new, fine, equiaxed and uniform grains is produced in the alloy. An exemplary 6xxx alloy of the type capable of being produced by the present invention, and which is useful for aerospace, automotive and other applications, is disclosed and claimed. The process is also suitable for processing any age-hardenable aluminum or other alloy.

  1. PERSPECTIVES OF MOLIBDENUM CONTAINING MATERIALS APPLICATION FOR ALLOYING OF IRONCARBON ALLOYS DURING MANUFACTURING OF CRITICAL CASTINGS

    Directory of Open Access Journals (Sweden)

    A. G. Slutsky

    2015-01-01

    Full Text Available Motor is one of most important part of automobile determine its economical effectiveness of usage. On the other hand, sleeves, pistons and rings are crucible parts as they determine the service life of a motor. These parts are producing in big scale – dozens of millions pieces. Increase of cylinder sleeves physical-mechanical properties results in prolongation of motor service life and improvement of motor’s characteristics. Nowadays low alloyed cast irons with perlite structure are used to manufacture motor’s sleeves. For alloying purposes such traditional elements as Cr, Ni, Cu, and V are applied. But it is interesting to use molybdenum for cast iron alloying. It is known that alloying of alloys allows considerable increasing of consumption properties of castings. But in spite of advantages of alloys alloying the increase of molybdenum containing iron-carbon alloys production is restricted by economical reasons – high cost of alloying additions. Expenditures on alloying additions can be reduced by the application cheap secondary alloys in the charge. So, the present paper is devoted to investigation of alloying peculiarities during the treatment of ferrous alloys with molybdenum applying different initial materials.

  2. Hydrogen ingress into copper-nickel alloys

    Energy Technology Data Exchange (ETDEWEB)

    Pound, B.G. (SRI International, Menlo Park, CA (United States). Materials Research Center)

    1994-04-01

    Hydrogen (H) ingress into two copper (Cu)-nickel (Ni) alloys -- a commercial 77% Cu-15% Ni alloy (aged) and alloy K-500 (UNS N05500, aged and unaged) --- was studied using a technique referred to as hydrogen ingress analysis by potentiostatic pulsing (HIAPP). Anodic current transients obtained for these alloys in an acetate buffer (1 mol/L acetic acid + 1 mol/L sodium acetate [NaAc]) were analyzed using a diffusion-trapping model to determine trapping constants and H entry fluxes. A small increase was observed in the irreversible trapping constant for alloy K-500 with aging. Trapping constants of the aged alloys were similar within the limits of uncertainty, but H entry flux for the 77% Cu alloy was lower than that for aged or unaged alloy K-500. The lower flux may have accounted at least partly, for the Cu alloy's higher resistance to H embrittlement. Trap densities were consistent qualitatively with levels of sulfur (S) and phosphorus (P) in the two alloys. This finding supported an assumption that S and P provided the primary irreversible traps.

  3. Alloy substantially free of dendrites and method of forming the same

    Science.gov (United States)

    de Figueredo, Anacleto M.; Apelian, Diran; Findon, Matt M.; Saddock, Nicholas

    2009-04-07

    Described herein are alloys substantially free of dendrites. A method includes forming an alloy substantially free of dendrites. A superheated alloy is cooled to form a nucleated alloy. The temperature of the nucleated alloy is controlled to prevent the nuclei from melting. The nucleated alloy is mixed to distribute the nuclei throughout the alloy. The nucleated alloy is cooled with nuclei distributed throughout.

  4. The Hydrogeologic Character of the Lower Tuff Confining Unit and the Oak Springs Butte Confining Unit in the Tuff Pile Area of Central Yucca Flat

    Energy Technology Data Exchange (ETDEWEB)

    Drellack, Jr., Sigmund L.; Prothro, Lance B.; Gonzales, Jose L.; Mercadante, Jennifer M.

    2010-07-30

    , 2006). • No welded-tuff (or lava-flow aquifers), referred to as low-porosity, high-permeability zones in Boryta et al. (in review), are present within the LTCU in the Tuff Pile area. • Fractures within the LTCU are poorly developed, a characteristic of zeolitic tuffs; and fracture distributions are independent of stratigraphic and lithologic units (Prothro, 2008). • Groundwater flow and radionuclide transport will not be affected by laterally extensive zones of significantly higher permeability within the LTCU in the Tuff Pile area. Although not the primary focus of this report, the hydrogeologic character of the Oak Spring Butte confining unit (OSBCU), located directly below the LTCU, is also discussed. The OSBCU is lithologically more diverse, and does include nonwelded to partially welded ash-flow tuffs. However, these older ash-flow tuffs are poorly welded and altered (zeolitic to quartzofeldspathic), and consequently, would tend to have properties similar to a tuff confining unit rather than a welded-tuff aquifer.

  5. An electrochemical investigation of mechanical alloying of MgNi-based hydrogen storage alloys

    Science.gov (United States)

    Jiang, Jian-Jun; Gasik, Michael

    The electrochemical properties of amorphous MgNi-based hydrogen storage alloys synthesized by mechanical alloying (MA) were evaluated. The results show that these amorphous Mg 50Ni 50 alloys exhibit a higher discharge capacity and relatively good rate capacity at a suitable grinding time while their cycle life is very poor. In order to improve the cycle life, the surface of the amorphous Mg 50Ni 50 alloy was coated with Ti, Al and Zr in Spex 8000 mill/mixer and the coating effects were further investigated. Based on experimental results, two kinds of MgNi-based amorphous alloys are designed by substituting part of Mg in MgNi-based alloys by suitable elements. These alloys are then composed of four components. Thus, the cycle life of electrodes consisting of these quaternary amorphous alloys is greatly improved.

  6. Grain refinement of AZ31 magnesium alloy by Al-Ti-C-Y master alloy

    Institute of Scientific and Technical Information of China (English)

    XU Chunxiang; LU Binfeng; L(U) Zhengling; LIANG Wei

    2008-01-01

    Al-Ti-C-Y master alloy was prepared by combining SHS technique and melting-casting method. The microstructure of master alloy and its grain-refining effect on AZ31 alloy were investigated by means of OM, XRD, SEM and EDS. Experimental results indicated that the prepared master alloy consisted of α-Al, TiAl3, TiC and Al3Y phases, and exhibited good grain-refining performance of AZ31 alloy. Morphology of α-Mg changed from coarse dendritic to fine equiaxed and the average grain size of α-Mg matrix reduced from the original 580 to 170 μm after adding 1.0 wt.% master alloy. The grain refining efficiency of Al-Ti-C-Y master alloy on AZ31 alloy was mainly attributed to heterogeneous nucleation of TiC particles and grain growth restriction of Al-Y compound or TiC at grain boundaries.

  7. Micro-Structures of Hard Coatings Deposited on Titanium Alloys by Laser Alloying Technique

    Science.gov (United States)

    Li, Wei; Yu, Huijun; Chen, Chuanzhong; Wang, Diangang; Weng, Fei

    2013-01-01

    This work is based on micro-structural performance of the Ti-B4C-C laser alloying coatings on Ti-6Al-4V titanium alloy. The test results indicated that laser alloying of the Ti-B4C-C pre-placed powders on the Ti-6Al-4V alloy substrate can form the ceramics reinforced hard alloying coatings, which increased the micro-hardness and wear resistance of substrate. The test result also indicated that the TiB phase was produced in alloying coating, which corresponded to its (101) crystal plane. In addition, yttria has a refining effect on micro-structures of the laser alloying coating, and its refinement mechanism was analyzed. This research provided essential experimental and theoretical basis to promote the applications of the laser alloying technique in manufacturing and repairing of the aerospace parts.

  8. Status of Testing and Characterization of CMS Alloy 617 and Alloy 230

    Energy Technology Data Exchange (ETDEWEB)

    Ren, Weiju [ORNL; Santella, Michael L [ORNL; Battiste, Rick [ORNL; Terry, Totemeier [Idaho National Laboratory (INL); Denis, Clark [Idaho National Laboratory (INL)

    2006-08-01

    Status and progress in testing and characterizing CMS Alloy 617 and Alloy 230 tasks in FY06 at ORNL and INL are described. ORNL research has focused on CMS Alloy 617 development and creep and tensile properties of both alloys. In addition to refurbishing facilities to conduct tests, a significant amount of creep and tensile data on Alloy 230, worth several years of research funds and time, has been located and collected from private enterprise. INL research has focused on the creep-fatigue behavior of standard chemistry Alloy 617 base metal and fusion weldments. Creep-fatigue tests have been performed in air, vacuum, and purified Ar environments at 800 and 1000 C. Initial characterization and high-temperature joining work has also been performed on Alloy 230 and CCA Alloy 617 in preparation for creep-fatigue testing.

  9. New Dental Alloys with Special Consumer Properties

    Institute of Scientific and Technical Information of China (English)

    TYKOCHINSKIY D. S.; VASEKIN V. V.

    2012-01-01

    The purpose of the investigation was to create a new gold alloy of yellow for casting the frames of metal-ceramic dentures.The yellow color corresponds to the consumer and aesthetic needs of some patients,because it is a sign of the metal,which is noble and innocuous.The main alloying elements of the majority of gold alloys for metal-ceramics are platinum and palladium,which increase the strength characteristics.Copper,tin,and other precious metals and base metals are also introduced in these alloys.At the same time,it is necessary to ensure the correspondence of the properties of the alloy with those of the ceramics applied onto the metal frame.For this purpose,the thermal expansion coefficient of the alloy (TEC) should be in a range of 13.5~14.5 × 10-6 K-1 when heated from 20 to 600 ℃.The two-component alloys,alloying of gold with platinum and palladium results in a decrease in the TEC,and the introduction of copper,silver,and tin,increases it.Multidirectional influence of the alloying elements is a factor in achieving compliance of the TEC with the given values of the alloy.In multicomponent systems,however,the mutual influence of individual components on the properties of the alloy is unpredictable.This also applies to the color characteristics of the alloys,which vary in the direction of reducing the yellowness with increasing concentration of platinum and palladium,while other elements may have the opposite effect on the results.Yellowness index (YI),calculated according to the results of spectrophotometric studies,has been chosen as an objective indicator of color.In this study,the requirement for YI was given not less than 25; the color of such alloys can be called light yellow.All the alloys investigated contained 85% (by weight)of gold.Therefore,higher corrosion resistance and biological inertness of a finished dental products were ensured.Among the alloys that met the yellowness/TEC requirements,two alloys have been selected that were "most yellow

  10. First principles theory of disordered alloys and alloy phase stability

    Energy Technology Data Exchange (ETDEWEB)

    Stocks, G.M.; Nicholson, D.M.C.; Shelton, W.A. [and others

    1993-06-05

    These lecture notes review the LDA-KKR-CPA method for treating the electronic structure and energetics of random alloys and the MF-CF and GPM theories of ordering and phase stability built on the LDA- KKR-CPA description of the disordered phase. Section 2 lays out the basic LDA-KKR-CPA theory of random alloys and some applications. Section 3 reviews the progress made in understanding specific ordering phenomena in binary solid solutions base on the MF-CF and GPM theories of ordering and phase stability. Examples are Fermi surface nesting, band filling, off diagonal randomness, charge transfer, size difference or local strain fluctuations, magnetic effects; in each case, an attempt is made to link the ordering and the underlying electronic structure of the disordered phase. Section 4 reviews calculations of electronic structure of {beta}-phase Ni{sub c}Al{sub 1-c} alloys using a version of the LDA-KKR-CPA codes generalized to complex lattices.

  11. Effects of segregation of primary alloying elements on the creep response in magnesium alloys

    DEFF Research Database (Denmark)

    Huang, Y.D.; Dieringa, H.; Hort, N.

    2008-01-01

    The segregation of primary alloying elements deteriorates the high temperature creep resistance of magnesium alloys. Annealing at high temperatures alleviating their segregations can improve the creep resistance. Present investigation on the effect of segregation of primary alloying elements...... on the creep response may provide some useful information about how to improve the creep resistance of magnesium alloys in the future. (c) 2008 Acta Materialia Inc. Published by Elsevier Ltd. All rights reserved....

  12. The Influence of Novel Alloying Additions on the Performance of Magnesium Alloy AZ31B

    Science.gov (United States)

    2013-11-01

    alloys are based on a rather small group of alloying elements, there are often limited differences between them in properties (strength, corrosion ...Research Laboratory (ARL). Initially, the discussions focused on ways to improve the corrosion resistance of magnesium ( Mg ) alloys to increase the...elements display little tendency to alter precipitates or otherwise adversely influence the corrosion performance of the base alloy . Based on these

  13. Research on Stress Intensity Factors for Weld Root Crack of T-butt Joints%T形焊接接头根部裂纹应力强度因子研究

    Institute of Scientific and Technical Information of China (English)

    宋占勋; 方少轩; 谢基龙

    2013-01-01

    Stress intensity factors (SIFs) for weld root crack of T-butt joints are researched. Semi-ellipse crack models for weld root of T-butt joints are built with finite model. Geometric parameters and boundary conditions are established according to finite model. Singular element method is used to simulate stress singularity of crack tip with finite element calculation. Element size of crack tip is obtained by convergence experiment. Calculation results show that, SIFs of crack tip have regularity for different initial crack size under same load, and the importance of different geometric parameters affect SIF is different. Therefore, some geometric parameters must be focused on fatigue research for weld root of T-butt joint. The simulation results are fitted by multiple linear regression method. These results could provide a valuable reference for further research of crack propagation and fatigue life prediction.%建立T形焊接接头根部裂纹的半椭圆裂纹模型,定义裂纹模型的构形参数以及边界条件,分析裂纹尖端的应力强度因子.采用奇异单元法,通过有限元计算,模拟裂纹尖端的应力奇异性.并通过收敛性检验确定裂纹尖端的单元尺寸.在此基础上,计算裂纹尖端量纲一应力强度因子,并分析其受几何参数影响的变化规律.计算结果表明,对于给定的载荷条件下,不同初始裂纹尺寸时,裂纹尖端的应力强度因子存在一定的规律性,且不同几何参数对应力强度因子的影响程度存在一定差异,因此,对焊接结构疲劳强度研究时需要有一定的侧重点.采用多重线性回归方法拟合仿真计算结果,这些结果为进一步研究T形焊接接头根部裂纹扩展和疲劳寿命预测提供参考.

  14. Fatigue Life Study of U-rib Butt Weld of Steel Bridge Deck%钢桥面板U肋对接焊缝疲劳寿命研究

    Institute of Scientific and Technical Information of China (English)

    王益逊; 傅中秋; 孙童; 徐捷; 朱伟

    2016-01-01

    以江阴长江大桥为研究对象,建立正交异性钢桥面板局部有限元模型,计算各种标准疲劳车作用下U肋对接焊缝处的疲劳应力幅,结合BS5400规范得到该细节相应位置的疲劳损伤度;建立车辆轮迹分布模型,将影响疲劳损伤的各参数矩阵化,根据实桥车流模拟结果,提出一种考虑轮迹改变的疲劳损伤计算方法。结果表明,U 肋对接焊缝腹板处的损伤相对较小,靠近顶板部位、腹板与底板交接部位,以及U肋底部的损伤较为严重;考虑车辆轮迹改变后的疲劳寿命与实测结果吻合度较高,因此考虑车辆轮迹位置的改变可以提高寿命评估的精确度。%The Jiangyin Yangtze River Bridge is studied in this paper .The local finite element model of orthotropic steel bridge deck is established .The fatigue stress amplitude of U‐rib butt weld under all kinds of standard vehicle loads is calculated and thus the fatigue damage degree of a certain position is obtained according to the specification BS5400 .Then ,the vehicle wheelmark distribution model is built up .By matrixing all parameters that affect the fatigue damage and considering w heelmark chan‐ges ,a fatigue damage calculation method is proposed based on the simulation results of traffic flow . The results show that the damage of U‐rib web butt weld is relatively less while that near the roof ,of web‐floor joint and of U‐rib floor is more serious .In addition ,the fatigue life of U‐rib butt weld by considering wheelmark changes matches well with the measured results .Therefore ,the accuracy of fatigue assessment could be improved by considering w heelmark changes in the calculation of fatigue lif e .

  15. Theory of Random Anisotropic Magnetic Alloys

    DEFF Research Database (Denmark)

    Lindgård, Per-Anker

    1976-01-01

    A mean-field-crystal-field theory is developed for random, multicomponent, anisotropic magnetic alloys. It is specially applicable to rare-earth alloys. A discussion is given of multicritical points and phase transitions between various states characterized by order parameters with different...... spatial directions or different ordering wave vectors. Theoretical predictions based on known parameters for the phase diagrams and magnetic moments for the binary rare-earth alloys of Tb, Dy, Ho, and Er, Tb-Tm, Nd-Pr, and pure double-hcp Nd agree qualitatively with the experimental observations....... Quantitative agreement can be obtained by increasing the interaction between different alloy elements, in particular for alloys with very different axial anisotropy, e.g., Tb-Tm. A model system consisting of a singlet-singlet and singlet-doublet alloy is discussed in detail. A simple procedure to include...

  16. Magnetic Characteristics of Two Metglas Alloys

    Science.gov (United States)

    Blatnik, Marie; SNS nEDM Collaboration

    2016-09-01

    Magnetic shielding is gaining greater significance as precision experiments become more sensitive, such as for the Spallation Neutron Source nEDM [neutron electric dipole moment] measurement. Targeting a sensitivity of 10-28 e-cm, the SNS nEDM collaboration minimizes magnetic shield gradients and magnetic noise with a superconducting lead shield and several shield layers that include using a Metglas layer as a primary component. Metglas is a thin ribbon of proprietary engineered alloy that comes in many varieties. One alloy with high (as cast) permeability is Metglas alloy 2705M, which is primarily composed of Cobalt. However, this alloy will activate under neutron radiation and is therefore unsuitable. However, another high-performance Metglas alloy, 2826 MB, contains only trace amounts of Cobalt. A study of the shielding characteristics of the two alloys was performed, paying close attention to field oscillation frequency and magnitude.

  17. Bulk amorphous Mg-based alloys

    DEFF Research Database (Denmark)

    Pryds, Nini

    2004-01-01

    The present paper describes the preparation and properties of bulk amorphous quarternary Mg-based alloys and the influence of additional elements on the ability of the alloy to form bulk amorphous. The main goal is to find a Mg-based alloy system which shows both high strength to weight ratio...... and a low glass transition temperature. The alloys were prepared by using a relatively simple technique, i.e. rapid cooling of the melt in a copper wedge mould. The essential structural changes that are achieved by going from the amorphous to the crystalline state through the supercooled liquid state...... are discussed in this paper. On the basis of these measurements phase diagrams of the different systems were constructed. Finally, it is demonstrated that when pressing the bulk amorphous alloy onto a metallic dies at temperatures within the supercooled liquid region, the alloy faithfully replicates the surface...

  18. Bonding theory for metals and alloys

    CERN Document Server

    Wang, Frederick E

    2005-01-01

    Bonding Theory for Metals and Alloys exhorts the potential existence of covalent bonding in metals and alloys. Through the recognition of the covalent bond in coexistence with the 'free' electron band, the book describes and demonstrates how the many experimental observations on metals and alloys can all be reconciled. Subsequently, it shows how the individual view of metals and alloys by physicists, chemists and metallurgists can be unified. The physical phenomena of metals and alloys covered in this book are: Miscibility Gap between two liquid metals; Phase Equilibrium Diagrams; Phenomenon of Melting. Superconductivity; Nitinol; A Metal-Alloy with Memory; Mechanical Properties; Liquid Metal Embrittlement; Superplasticity; Corrosion; The author introduces a new theory based on 'Covalon' conduction, which forms the basis for a new approach to the theory of superconductivity. This new approach not only explains the many observations made on the phenomenon of superconductivity but also makes predictions that ha...

  19. A lightweight shape-memory magnesium alloy.

    Science.gov (United States)

    Ogawa, Yukiko; Ando, Daisuke; Sutou, Yuji; Koike, Junichi

    2016-07-22

    Shape-memory alloys (SMAs), which display shape recovery upon heating, as well as superelasticity, offer many technological advantages in various applications. Those distinctive behaviors have been observed in many polycrystalline alloy systems such as nickel titantium (TiNi)-, copper-, iron-, nickel-, cobalt-, and Ti-based alloys but not in lightweight alloys such as magnesium (Mg) and aluminum alloys. Here we present a Mg SMA showing superelasticity of 4.4% at -150°C and shape recovery upon heating. The shape-memory properties are caused by reversible martensitic transformation. This Mg alloy includes lightweight scandium, and its density is about 2 grams per cubic centimeter, which is one-third less than that of practical TiNi SMAs. This finding raises the potential for development and application of lightweight SMAs across a number of industries.

  20. Wetting behavior of alternative solder alloys

    Energy Technology Data Exchange (ETDEWEB)

    Hosking, F.M.; Vianco, P.T.; Hernandez, C.L.; Rejent, J.A.

    1993-07-01

    Recent economic and environmental issues have stimulated interest in solder alloys other than the traditional Sn-Pb eutectic or near eutectic composition. Preliminary evaluations suggest that several of these alloys approach the baseline properties (wetting, mechanical, thermal, and electrical) of the Sn-Pb solders. Final alloy acceptance will require major revisions to existing industrial and military soldering specifications. Bulk alloy and solder joint properties are consequently being investigated to validate their producibility and reliability. The work reported in this paper examines the wetting behavior of several of the more promising commercial alloys on copper substrates. Solder wettability was determined by the meniscometer and wetting balance techniques. The wetting results suggest that several of the alternative solders would satisfy pretinning and surface mount soldering applications. Their use on plated through hole technology might be more difficult since the alloys generally did not spread or flow as well as the 60Sn-40Pb solder.

  1. Recrystallization of Al-Sc alloys

    Energy Technology Data Exchange (ETDEWEB)

    Drits, M.E.; Toropova, L.S.; Bykov, Yu.G.; Ber, L.B.

    Scandium effect on the temperature range of aluminium recrystallization was investigated. Al-Sc alloys were studied under cold rolled and hot pressed conditions. It is found that the temperature range of Al-Sc alloy recrystallization depends on ScAl/sub 3/ particle dispersion during recrystallization heats. During heating in quenched alloys at 200-300 deg C decomposition occurs which prevents recrystallization, In the alloys with scandium contents less 0.2% decomposition and recrystallization processes pass simultaneously. In quenched alloys with scandium contents over 0.2% and in aged alloys the initiation and subsequent development of recrystallization are determined by the processes of coalescence and solution of ScAl/sub 3/ phase particles.

  2. Biocorrosion study of titanium-nickel alloys.

    Science.gov (United States)

    Chern Lin, J H; Lo, S J; Ju, C P

    1996-02-01

    The present study provides results of the corrosion behaviour in Hank's physiological solution and some other properties of three Ti-Ni alloys with 18, 25 and 28.4 wt% Ni, respectively. Results indicate that alpha-titanium and Ti2Ni were the two major phases in all three Ti-Ni alloys. The relative amount of the Ti2Ni phase increased with additional Ni content. Hardness of the Ti-Ni alloys also increased with added nickel content, ranging from 310 to 390 VHN, similar to the hardness of enamel. Melting temperatures of the Ti-Ni alloys were all lower than that of pure titanium by least 600 degrees C. The three Ti-Ni alloys behaved almost identically when potentiodynamically polarized in Hank's solution at 37 degrees C. The critical anodic current densities of the alloys were nearly 30 microA/cm2 and the breakdown potentials were all above 1100 mV (SCE).

  3. BT20钛合金激光焊技术研究%Research on Laser Fabrication Weldability of BT20 Titanium Alloy

    Institute of Scientific and Technical Information of China (English)

    Shuili Gong; Li Chen; Wei Yao

    2004-01-01

    By using CO2 laser beam and YAG laser beam, the butt welding of BT20 titanium alloy sheet with 2.5 mm thickness is carried out. It is found that the geometry of welded joint is different because of different laser beam models. The stable welding process and welding quality are guaranteed by using suitable welding parameters. On the condition of butt welding without welding wire, the welded defect such as undercut on the weld face is generated because of the heat physics properties of BT20 titanium alloy and the high energy density laser beam, which affects the mechanical properties of welded joint seriously, especially the fatigue strength and the fracture toughness. Using the active fluxes in the welding procedure, or making use of laser welding technique with filler wire, revolving scanning beam could be a good method to solve undercut and improve the mechanical properties of laser welded joint.%针对2.5 mm厚BT20钛合金进行了CO2激光焊和YAG激光焊研究,结果表明:由于激光特性不同,形成的焊缝几何特征不同,当焊接工艺适当,可保证焊接过程的稳定性和焊接接头的质量.在激光自熔焊时主要的焊缝缺陷是咬边,这是由于钛合金物理性能和激光高能束流焊特性所致.这种咬边缺陷不利于焊接接头性能,尤其是接头的疲劳性能和断裂韧性.采用活性剂和填丝焊,以及激光旋扫焊可以改善焊缝咬边缺陷,提高钛合金激光焊接头的力学性能.

  4. Solid State Joining of High Temperature Alloy Tubes for USC and Heat-Exchanger Systems

    Energy Technology Data Exchange (ETDEWEB)

    Bimal Kad

    2011-12-31

    performance compared to the base material creep performance. Similar and dissimilar butt joints were fabricated of MA956, IN740 alloys and using inertia welding techniques. We evaluated joining process details and heat treatments and its overall effect on creep response. Fixed and incrementally accelerated temperature creep tests were performed for similar and dissimilar joints and such incremental creep life data is compiled and reported. Long term MA956-MA556 joint tests indicate a firm 2Ksi creep stress threshold performance at 850{degree}C with a maximum exposure of over 9725 hours recorded in the current program. A Larsen Miller Parameter (LMP) of 48.50 for a 2Ksi test at 850{degree}C was further corroborated with tests at 2Ksi stress at 900{degree}C yielding a LMP=48.80. Despite this threshold the joints exhibit immense temperature sensitivity and fail promptly when test temperature raised above 900{degree}C. In comparison the performance of dissimilar joints was inferior, perhaps dictated by the creep characteristics of the mating nickel-base alloys. We describe a parametric window of joint development, and post weld heat treatment (PWHT) in dissimilar joints with solid solution (IN601, IN617) and precipitate strengthened (IN740) materials. Some concerns are evident regarding the diffusion of aluminum in dissimilar joints during high temperature recrystallization treatments. It is noted that aggressive treatments rapidly deplete the corrosion protecting aluminum reservoir in the vicinity of the joint interface. Subsequently, the impact of varying PWHT has been evaluated in the context on ensuing creep performance.

  5. Kinetics and Structure of Refractory Compounds and AlloysObtained by Mechanical Alloying

    Institute of Scientific and Technical Information of China (English)

    2001-01-01

    Refractory compounds are material with interesting properties for structural applications. However, the processing of such material is a great challenge because of their high melting temperature and limited ductility. Mechanical alloying is a novel technique of producing refractory compounds with specific properties. Kinetical and structural peculiarities of refractory compounds and alloys obtained by mechanical alloying are discussed.

  6. Spark alloying of VK8 and T15K6 hard alloys

    Science.gov (United States)

    Kuptsov, S. G.; Fominykh, M. V.; Mukhinov, D. V.; Magomedova, R. S.; Nikonenko, E. A.; Pleshchev, V. P.

    2015-08-01

    A method is developed to restore the service properties of VK hard alloy plates using preliminary carburizing followed by spark alloying with a VT1-0 alloy. The phase composition is studied as a function of the spark treatment time.

  7. Alloying Solid Solution Strengthening of Fe-Ga Alloys: A First-Principle Study

    Science.gov (United States)

    2006-01-01

    effect from alloying additions of Nb, Mo, V, Cr and Co in cubic solid solution of Fe-Ga alloys. Mayer bond order "BO" values were used to evaluate the...that transition metal Nb achieves the best strengthening effect in Fe-Ga alloys. The solid solution strengthening follows a trend from larger to

  8. High toughness-high strength iron alloy

    Science.gov (United States)

    Stephens, J. R.; Witzke, W. R. (Inventor)

    1980-01-01

    An iron alloy is provided which exhibits strength and toughness characteristics at cryogenic temperatures. The alloy consists essentially of about 10 to 16 percent by weight nickel, about 0.1 to 1.0 percent by weight aluminum, and 0 to about 3 percent by weight copper, with the balance being essentially iron. The iron alloy is produced by a process which includes cold rolling at room temperature and subsequent heat treatment.

  9. The Fatigue of Powder Metallurgy Alloys.

    Science.gov (United States)

    2014-09-26

    v1o -2- MATERIALS AND TESTS Table 1 provides a complete listing of the alloys studied in this program together with their chemical compositions ...use can minimize material waste and minimize machining costs. In addition there is the potential for the development of more fine-grained and...out under fully reversed loading conditions in the high cycle range with smooth specimens. X7090 and X7091 are P/M alloys, 7075 is an ingot alloy

  10. Aspects of precipitation in alloy Inconel 718

    OpenAIRE

    Azadian, Saied

    2004-01-01

    A study was made of the microstructure of the Ni-base alloy Inconel 718 with emphasis on the precipitation and stability of intermetallic phases as affected by heat treatments. In addition the effect of the precipitation on selected mechanical properties namely hardness, creep notch sensitivity and hot ductlity were investigated. The materials studied were a spray-formed version and three wrought versions of the alloy. The spray-formed version of the alloy was of interest since it exhibited a...

  11. Advanced powder metallurgy aluminum alloys and composites

    Science.gov (United States)

    Lisagor, W. B.; Stein, B. A.

    1982-01-01

    The differences between powder and ingot metallurgy processing of aluminum alloys are outlined. The potential payoff in the use of advanced powder metallurgy (PM) aluminum alloys in future transport aircraft is indicated. The national program to bring this technology to commercial fruition and the NASA Langley Research Center role in this program are briefly outlined. Some initial results of research in 2000-series PM alloys and composites that highlight the property improvements possible are given.

  12. The oxidation and corrosion of ODS alloys

    Science.gov (United States)

    Lowell, Carl E.; Barrett, Charles A.

    1990-01-01

    The oxidation and hot corrosion of high temperature oxide dispersion strengthened (ODS) alloys are reviewed. The environmental resistance of such alloys are classified by oxide growth rate, oxide volatility, oxide spalling, and hot corrosion limitations. Also discussed are environmentally resistant coatings for ODS materials. It is concluded that ODS NiCrAl and FeCrAl alloys are highly oxidation and corrosion resistant and can probably be used uncoated.

  13. Oxidation And Hot Corrosion Of ODS Alloy

    Science.gov (United States)

    Lowell, Carl E.; Barrett, Charles A.

    1993-01-01

    Report reviews oxidation and hot corrosion of oxide-dispersion-strengthened (ODS) alloys, intended for use at high temperatures. Classifies environmental resistances of such alloys by rates of growth of oxides, volatilities of oxides, spalling of oxides, and limitations imposed by hot corrosion. Also discusses environmentally resistant coatings for ODS materials. Concludes ODS NICrAl and FeCrAl alloys highly resistant to oxidation and corrosion and can be used uncoated.

  14. Alloy nanoparticle synthesis using ionizing radiation

    Science.gov (United States)

    Nenoff, Tina M.; Powers, Dana A.; Zhang, Zhenyuan

    2011-08-16

    A method of forming stable nanoparticles comprising substantially uniform alloys of metals. A high dose of ionizing radiation is used to generate high concentrations of solvated electrons and optionally radical reducing species that rapidly reduce a mixture of metal ion source species to form alloy nanoparticles. The method can make uniform alloy nanoparticles from normally immiscible metals by overcoming the thermodynamic limitations that would preferentially produce core-shell nanoparticles.

  15. Cobalt-Base Alloy Gun Barrel Study

    Science.gov (United States)

    2014-07-01

    are presented in Section 5. 2. Materials and methods The composition of the cobalt -base alloy (CBA) is presented in Table 1. The production of this... Cobalt -Base Alloy Gun Barrel Study by William S. de Rosset and Jonathan S. Montgomery ARL-RP-0491 July 2014 A reprint...21005-5069 ARL-RP-0491 July 2014 Cobalt -Base Alloy Gun Barrel Study William S. de Rosset and Jonathan S. Montgomery Weapons and Materials

  16. Deformation Driven Alloying and Transformation

    Science.gov (United States)

    2015-03-03

    Rolling, Acta Materiala (08 2014) Zhe Wang , John H Perepezko, David Larson, David Reinhard. Mixing Behaviors in Cu/Ni and Ni/V Multilayers Induced...by Cold Rolling, Journal of Alloys and Compounds (07 2014) Zhe Wang , John H. Perepezko. Deformation-Induced Nanoscale Mixing Reactions in Cu/Ni...FTE Equivalent: Total Number: Discipline Zhe Wang 0.50 0.50 1 Names of Post Doctorates Names of Faculty Supported Names of Under Graduate students

  17. Titanium alloys Russian aircraft and aerospace applications

    CERN Document Server

    Moiseyev, Valentin N

    2005-01-01

    This text offers previously elusive information on state-of-the-art Russian metallurgic technology of titanium alloys. It details their physical, mechanical, and technological properties, as well as treatments and applications in various branches of modern industry, particularly aircraft and aerospace construction. Titanium Alloys: Russian Aircraft and Aerospace Applications addresses all facets of titanium alloys in aerospace and aviation technology, including specific applications, fundamentals, composition, and properties of commercial alloys. It is useful for all students and researchers interested in the investigation and applications of titanium.

  18. New aluminium alloys with high lithium content

    Energy Technology Data Exchange (ETDEWEB)

    Schemme, K.; Velten, B.

    1989-06-01

    Since the early 80's there have been made great efforts to replace the high strength aluminium alloys for the aircraft and space industry by a new generation of aluminium-lithium alloys. The attractivity of this kind of alloys could be increased by a further reduction of their density, caused by an increasing lithium content (/ge/ 5 wt.% Li). Therefore binary high-lithium containing alloys with low density are produced and metallografically investigated. A survey of their strength and wear behavior is given by using tensile tests and pin abrasing tests. (orig.).

  19. Casting Characteristics of Aluminum Die Casting Alloys

    Energy Technology Data Exchange (ETDEWEB)

    Makhlouf M. Makhlouf; Diran Apelian

    2002-02-05

    The research program investigates the casting characteristics of selected aluminum die casting alloys. Specifically, the alloys' tendencies towards die soldering and sludge formation, and the alloys' fluidity and machinability are evaluated. It was found that: When the Fe and Mn contents of the alloy are low; caution has to be taken against possible die soldering. When the alloy has a high sludge factor, particularly a high level of Fe, measures must be taken to prevent the formation of large hardspots. For this kind of alloy, the Fe content should be kept at its lowest allowable level and the Mn content should be at its highest possible level. If there are problems in die filling, measures other than changing the alloy chemistry need to be considered first. In terms of alloy chemistry, the elements that form high temperature compounds must be kept at their lowest allowable levels. The alloys should not have machining problems when appropriate machining techniques and machining parameters are used.

  20. Ultralow-fatigue shape memory alloy films

    National Research Council Canada - National Science Library

    Chluba, C; Ge, W; Lima de Miranda, R; Strobel, J; Kienle, L; Quandt, E; Wuttig, M

    2015-01-01

    Functional shape memory alloys need to operate reversibly and repeatedly. Quantitative measures of reversibility include the relative volume change of the participating phases and compatibility matrices for twinning...

  1. Design, Selection and Application of High Efficient Complex Alloys

    Institute of Scientific and Technical Information of China (English)

    2001-01-01

    The design, selection and application principles of complex alloys according to the requirements of making low-alloy steels are di scussed. The designed complex alloys containing calcium, barium, magne sium, strontium, rare earth elements, etc. should not only be able to deoxidize, desulphurize and refine liquid steel, but also alloy it. Th e application principles of alloys are as follows: using Si-Mn or Si-M n-Al alloys for pre-deoxidizing, Si-Al-Ba or Si-Al-Ca-Ba alloys for fi nal deoxidizing and Si-Ca-Ba-Mg(Sr) alloys for refining.

  2. Nanodispersed boriding of titanium alloy

    Directory of Open Access Journals (Sweden)

    Kateryna O. Kostyk

    2015-12-01

    Full Text Available The problem of improving the operational reliability of machines is becoming increasingly important due to the increased mechanical, thermal and other loads on the details. There are many surface hardening methods for machines parts which breakdown begins with surface corruption. The most promising methods are chemo-thermal treatment. Aim: The aim of this work is to study the impact of boriding on the structure and properties of titanium alloy. Materials and Methods: The material of this study is VT3-1 titanium alloy. The boriding were conducted using nanodispersed powder blend based on boric substances. Results: It is established that boriding of paste compounds allows obtaining the surface hardness within 30...29 GPa and with declining to 27...26 GPa in layer to the transition zone (with total thickness up to 110 μm owing to changes of the layer phase composition where Ti2B, TiB, TiB2 titanium borides are formed. The increasing of chemical-thermal treatment time from 15 minutes to 2 hours leads to thickening of the borated layer (30...110 µm and transition zone (30...190 µm. Conclusions: Due to usage of nanodispersed boric powder, the boriding duration is decreasing in 2...3 times. This allows saving time and electric energy. The developed optimal mode of boriding the VT3-1 titanium alloy allows obtaining the required operational characteristics and to combine the saturation of the surface layer with atomic boron and hardening.

  3. Pack cementation coatings for alloys

    Energy Technology Data Exchange (ETDEWEB)

    He, Yi-Rong; Zheng, Minhui; Rapp, R.A. [Ohio State Univ., Columbus, OH (United States)

    1996-08-01

    The halide-activated pack cementation process was modified to produce a Ge-doped silicide diffusion coating on a Cr-Cr{sub 2}Nb alloy in a single processing step. The morphology and composition of the coating depended both on the composition of the pack and on the composition and microstructure of the substrate. Higher Ge content in the pack suppressed the formation of CrSi{sub 2} and reduced the growth kinetics of the coating. Ge was not homogeneously distributed in the coatings. In cyclic and isothermal oxidation in air at 700 and 1050{degrees}C, the Ge-doped silicide coating protected the Cr-Nb alloys from significant oxidation by the formation of a Ge-doped silica film. The codeposition and diffusion of aluminum and chromium into low alloy steel have been achieved using elemental Al and Cr powders and a two-step pack cementation process. Sequential process treatments at 925{degrees}C and 1150{degrees}C yield dense and uniform ferrite coatings, whose compositions are close to either Fe{sub 3}Al or else FeAl plus a lower Cr content, when processed under different conditions. The higher content of Al in the coatings was predicted by thermodynamic calculations of equilibrium in the gas phase. The effect of the particle size of the metal powders on the surface composition of the coating has been studied for various combinations of Al and Cr powders.

  4. Microbial corrosion of aluminum alloy.

    Science.gov (United States)

    Yang, S S; Chen, C Y; Wei, C B; Lin, Y T

    1996-11-01

    Several microbes were isolated from the contaminated fuel-oil in Taiwan and the microbial corrosion of aluminum alloy A356-T6 was tested by MIL-STD-810E test method. Penicillium sp. AM-F5 and Cladosporium resinac ATCC 22712 had significant adsorption and pitting on the surface of aluminum alloy, Pseudomonas acruginosa AM-B5 had weak adsorption and some precipitation in the bottom, and Candida sp. AM-Y1 had the less adsorption and few cavities formation on the surface. pH of the aqueous phase decreased 0.3 to 0.7 unit for 4 months of incubation. The corrosion of aluminum alloy was very significant in the cultures of Penicillium sp. AM-F2, Penicillium sp. AM-F5 and C. resinac ATCC 22712. The major metabolites in the aqueous phase with the inoculation of C. resinac were citric acid and oxalic acid, while succinic acid and fumaric acid were the minors.

  5. Ultrasonic Phased Array Technology Positioning Analysis of Butt Weld Surface Defect with Different Thickness%超声相控阵技术对不同厚度对接焊缝表层缺陷的定位

    Institute of Scientific and Technical Information of China (English)

    岳庚新; 王妍; 赵远

    2016-01-01

    简要介绍了常规超声波检测和超声相控阵检测的特点。以超声相控阵技术为研究对象,对不同厚度对接焊缝表层缺陷的定位进行了试验研究。验证结果表明,超声相控阵检测技术能够实现对不同厚度对接焊缝表层缺陷的精确定位,提高了工作效率。超声相控阵检测技术可实现A扫、 S扫等不同扫查方式的对比,使得对缺陷的判定更直观、更具有说服力,并且能够实现整个扫查过程全数据的存储,便于后期的处理和追溯。%In this article, it briefly introduced the characteristics of conventional ultrasonic testing and ultrasonic phased array technology. With ultrasonic phased array technology as the research object, the positioning of butt weld surface defect with different thickness was studied. The results showed that the ultrasonic phased array technology can realize accurate positioning for the butt weld surface defects with different thickness and improve working efficiency. It also can realize the comparison of different scanning modes, such as A mode, S mode and so on, make the determination of the scan results more intuitive and more persuasive, and can realize all data storage of whole scanning process, convenient for later processing and traceability.

  6. Data set for diffusion coefficients of alloying elements in dilute Mg alloys from first-principles

    Directory of Open Access Journals (Sweden)

    Bi-Cheng Zhou

    2015-12-01

    Full Text Available Diffusion coefficients of alloying elements in Mg are critical for the development of new Mg alloys for lightweight applications. Here we present the data set of the temperature-dependent dilute tracer diffusion coefficients for 47 substitutional alloying elements in hexagonal closed packed (hcp Mg calculated from first-principles calculations based on density functional theory (DFT by combining transition state theory and an 8-frequency model. Benchmark for the DFT calculations and systematic comparison with experimental diffusion data are also presented. The data set refers to “Diffusion coefficients of alloying elements in dilute Mg alloys: A comprehensive first-principles study” by Zhou et al. [1].

  7. The Properties of 7xxx Series Alloys Formed by Alloying Additions

    Directory of Open Access Journals (Sweden)

    Kwak Z.

    2015-06-01

    Full Text Available Currently there is a constant development in the field of aluminium alloys engineering. This results from, i.a., better understanding of the mechanisms that direct strengthening of these alloys and the role of microalloying. Now it is microalloying in aluminum alloys that is receiving a lot of attention. It affects substantially the macro- and microstructure and kinetics of phase transformation influencing the properties during production and its exploitation. 7xxx series aluminum alloys, based on the Al-Zn-Mg-Cu system, are high-strength alloys, moreover, the presence of Zr and Sr further increases their strength and improves resistance to cracking.

  8. Influence of alloy ingredients on mechanical properties of ternary boride hard alloy clad materials

    Institute of Scientific and Technical Information of China (English)

    LIU Fu-tian; SONG Shi-xue; YANG Jun-ru; HUANG Wei-ling; HUANG Chuan-zhen; CHENG Xin; LI Zhao-qian

    2004-01-01

    Using Mo, B-Fe alloy and Fe powders as raw materials, and adding C, Cr and Ni ingredients, respectively, or C, Cr and Ni mixed powders, ternary boride hard alloy clad materials was prepared on Q235 steel substrate by means of in-situ reaction and vacuum liquid phase sintering technology. The influence of alloy ingredients on the mechanical properties of ternary boride hard alloy clad materials was investigated. The results indicate that a mixture of 0.8% C, 5% Cr and 2% Ni ingredients gives a ternary boride hard alloy clad material with optimal mechanical properties, such as high transverse rupture strength, high hardness and good wear resistance.

  9. Iron-based amorphous alloys and methods of synthesizing iron-based amorphous alloys

    Science.gov (United States)

    Saw, Cheng Kiong; Bauer, William A.; Choi, Jor-Shan; Day, Dan; Farmer, Joseph C.

    2016-05-03

    A method according to one embodiment includes combining an amorphous iron-based alloy and at least one metal selected from a group consisting of molybdenum, chromium, tungsten, boron, gadolinium, nickel phosphorous, yttrium, and alloys thereof to form a mixture, wherein the at least one metal is present in the mixture from about 5 atomic percent (at %) to about 55 at %; and ball milling the mixture at least until an amorphous alloy of the iron-based alloy and the at least one metal is formed. Several amorphous iron-based metal alloys are also presented, including corrosion-resistant amorphous iron-based metal alloys and radiation-shielding amorphous iron-based metal alloys.

  10. Grain refinement of 7075Al alloy microstructures by inoculation with Al-Ti-B master alloy

    Science.gov (United States)

    Hotea, V.; Juhasz, J.; Cadar, F.

    2017-05-01

    This paper aims to bring some clarification on grain refinement and modification of high strength alloys used in aerospace technique. In this work it was taken into account 7075 Al alloy, and the melt treatment was carried out by placing in the form of master alloy wire ternary AlTiB the casting trough at 730°C. The morphology of the resulting microstructures was characterized by optical microscopy. Micrographs unfinished and finished with pre-alloy containing ternary Al5Ti1B evidence fine crystals, crystal containing no columnar structure and highlights the size of the dendrites, and intermetallic phases occurring at grain boundaries in Al-Zn-Mg-Cu alloy. It has been found that these intermetallic compounds are MgZn2 type. AlTiB master alloys finishing ensures a fine eutectic structure, which determines the properties of hardware and improving the mechanical properties of aluminum alloys used in aeronautical engineering.

  11. Friction stir welding process of 6061-T4 aluminum alloy T-joints%6061-T4铝合金T型接头搅拌摩擦焊工艺

    Institute of Scientific and Technical Information of China (English)

    侯晓鹏; 杨新岐; 崔雷; 周光

    2013-01-01

    采用搅拌摩擦焊方法成功获得3种不同组合形式(搭接/对搭接/对接)的6061-T4铝合金T型接头。对接头的焊接缺陷、微观组织、硬度分布及抗拉强度分别进行观察和测试。结果表明:在前进侧圆角过渡区或筋板焊核区,3种接头均容易出现隧道缺陷;弱结合缺陷由于塑性变形偏离原始连接界面而向筋板或者壁板前进侧偏移;与常规搅拌摩擦焊对接搭接接头不同,T型接头沿筋板方向出现热机影响区和两个圆角过渡区;软化区域和弱结合是导致沿壁板拉伸强度降低的主要原因,而弱结合和隧道缺陷是引起这3种T型接头沿筋板方向断裂的重要原因。%Three combination modes (T-lap/T-butt-lap/T-butt) of AA6061-T4 aluminum alloy T-joints were successfully jointed by friction stir welding. Welding defects, microstructure, hardness profiles and tensile strength of the obtained T-joints were observed and measured, respectively. The results show that tunnel defects are easily formed in the fillet zone of the advancing side or in stringer nugget zone for all the three modes of T-joints. Defects of kissing bond are extruded downward to the stringer or sideward from the original joining surfaces to the advancing side of the skin under severe plastic deformation. T-joints exhibit the thermo-mechanical affected zone and two fillet zones in the stringer, which are different from the conventional butt and lap joints of friction stir welding. Softening zones and kissing bond are the main reasons to reduce the tensile strength of T-joints along skin direction, and kissing bond and tunnel defects are the main reasons for the fractures of T-joints along stringer direction.

  12. METHOD AND ALLOY FOR BONDING TO ZIRCONIUM

    Science.gov (United States)

    McCuaig, F.D.; Misch, R.D.

    1960-04-19

    A brazing alloy can be used for bonding zirconium and its alloys to other metals, ceramics, and cermets, and consists of 6 to 9 wt.% Ni, 6 to 9 wn~.% Cr, Mo, or W, 0 to 7.5 wt.% Fe, and the balance Zr.

  13. Zirconium alloys produced by recycling zircaloy tunings

    Energy Technology Data Exchange (ETDEWEB)

    Gamba, N.S. [Instituto de Investigaciones en Catálisis y Petroquímica, INCAPE (FIQ, UNL–CONICET), Santiago del Estero 2829, 3000 Santa Fe (Argentina); Carbajal-Ramos, I.A. [Centro Atómico Bariloche, CNEA e Instituto Balseiro, Universidad Nacional de Cuyo, Av. Bustillo 9500, 8400 Bariloche (Argentina); Ulla, M.A.; Pierini, B.T. [Instituto de Investigaciones en Catálisis y Petroquímica, INCAPE (FIQ, UNL–CONICET), Santiago del Estero 2829, 3000 Santa Fe (Argentina); Gennari, F.C., E-mail: gennari@cab.cnea.gov.ar [Centro Atómico Bariloche, CNEA e Instituto Balseiro, Universidad Nacional de Cuyo, Av. Bustillo 9500, 8400 Bariloche (Argentina)

    2013-11-25

    Highlights: •Zr–Ti alloys were successfully produced by two-step procedure. •Zircaloy tunings were used as a valuable source of Zr. •Zircaloy tunings and Ti powders was milled under hydrogen to produce hydride powders. •Hydride powders were decomposed by heating at 900 °C to synthesize the Zr-based alloy. •The procedure could be extended to the production of other Zr-based alloys. -- Abstract: Zircaloy chips were recycled to successfully produce Zr–Ti alloys with bcc structure and different compositions. The procedure developed involves two steps. First, the reactive mechanical alloying (RMA) of the zircaloy tunings and Ti powders was performed to produce metal hydride powders, with a high refinement of the microstructure and a Zr–Ti homogeneous composition. Second, the metal hydride powders were thermally decomposed by heating up to 900 °C to synthesize the Zr-based alloy with a selected composition. The change in the nature of the powders from ductile to brittle during milling avoids both cold working phenomena between the metals and the use of a control agent. A minimum milling time is necessary to produce the solid solution with the selected composition. The microstructure and structure of the final alloys obtained was studied. The present procedure could be extended to the production of Zr-based alloys with the addition of other metals different from Ti.

  14. Measurement of oxide adherence to PFM alloys.

    Science.gov (United States)

    Mackert, J R; Parry, E E; Hashinger, D T; Fairhurst, C W

    1984-11-01

    A method has been reported for evaluating adherence of an oxide to its substrate metal to a maximum value of about 40 MPa. Oxidized alloy plates were cemented between two aluminum cylinders with a high-strength cyanoacrylate cement and loaded in tension until failure occurred either at the oxide/metal interface, within the oxide layer, or in the cement itself. Significant differences were found among the oxide adherence values obtained from different PFM alloys. The oxides formed on five of the alloys exhibited adherence strengths in excess of the published value for cohesive strength of dental opaque porcelain, indicating that they possess sufficient adherence to act as the transition zone between the porcelain and the alloy. In addition, a correspondence was found between the quality of porcelain bond for a given alloy and its oxide adherence strength. These results remove the principal objection to the oxide-layer theory of porcelain bonding in dental alloy systems and emphasize the importance of oxide adherence in the establishment of a bond. It is therefore suggested that future work devoted to porcelain-metal bonding should seek to elucidate the mechanism of oxide adherence to PFM alloys and explore the development of new alloys which form adherent oxides.

  15. Progress in High-Entropy Alloys

    Energy Technology Data Exchange (ETDEWEB)

    Gao, Michael C

    2013-12-01

    Strictly speaking, high-entropy alloys (HEAs) refer to single-phase, solid-solution alloys with multiprincipal elements in an equal or a near-equal molar ratio whose configurational entropy is tremendously high. This special topic was organized to reflect the focus and diversity of HEA research topics in the community.

  16. STRUCTURE OF LIQUID CESIUM LEAD ALLOYS

    NARCIS (Netherlands)

    PRICE, DL; SABOUNGI, ML; DEWIJS, GA; VANDERLUGT, W

    1993-01-01

    Neutron diffraction measurements have been made on liquid Cs-Pb alloys at the Intense Pulsed Neutron Source. Equiatomic CsPb has been shown in previous work to be a Zintl alloy with well-defined Cs4Pb4 structural units, explaining the anomalously high electrical resistivity and specific heat observe

  17. Castable nickel aluminide alloys for structural applications

    Science.gov (United States)

    Liu, Chain T.

    1992-01-01

    The specification discloses nickel aluminide alloys which include as a component from about 0.5 to about 4 at. % of one or more of the elements selected from the group consisting of molybdenum or niobium to substantially improve the mechanical properties of the alloys in the cast condition.

  18. Design optimization of shape memory alloy structures

    NARCIS (Netherlands)

    Langelaar, M.

    2006-01-01

    This thesis explores the possibilities of design optimization techniques for designing shape memory alloy structures. Shape memory alloys are materials which, after deformation, can recover their initial shape when heated. This effect can be used for actuation. Emerging applications for shape memory

  19. Design optimization of shape memory alloy structures

    NARCIS (Netherlands)

    Langelaar, M.

    2006-01-01

    This thesis explores the possibilities of design optimization techniques for designing shape memory alloy structures. Shape memory alloys are materials which, after deformation, can recover their initial shape when heated. This effect can be used for actuation. Emerging applications for shape memory

  20. Ti-Pt Alloys form mechanical milling

    CSIR Research Space (South Africa)

    Nxumalo, S

    2009-12-01

    Full Text Available orthorhombic structure at a temperature of approximately 1000oC. The martensite phase results in shape memory effect being observed in this alloy at this temperature. Other alloys such as TiNi and TiPd have also been investigated for the martensitic...

  1. Friction Stir Welding of Aluminum Alloys

    Institute of Scientific and Technical Information of China (English)

    FU Zhi-hong; HE Di-qiu; WANG Hong

    2004-01-01

    Friction stir welding(FSW), a new solid-state welding technology invited in the early 1990s,enables us weld aluminum alloys and titanium alloys etc. The processing of FSW, the microstructure in FSW alloysand the factors influencing weld quality are introduced. The complex factors affecting the properties are researched.

  2. Laser alloyed Al-Ni-Fe coatings

    CSIR Research Space (South Africa)

    Pityana, SL

    2008-10-01

    Full Text Available analysed by menas of X-ray diffraction (XRD), optical and scanning electron microscopy (SEM). It was found that when alloying with Fe-rich mixtures, the thin surface layers contained a number of cracks in the heat affected zones (HAZ). Alloying with Ni...

  3. Trends of Chinese RE Hydrogen Storage Alloys

    Institute of Scientific and Technical Information of China (English)

    2006-01-01

    @@ Ⅰ . Status of Chinese RE Hydrogen Storage Alloys 1. R εt D of RE Hydrogen Storage Alloys in China AB5 hydrogen storage materials, taking rare earth mischmetals as raw materials, developed rapidly in China in recent years. Today, different countries attach importance to the development and application of the new environmental protection reproducible power sources.

  4. Alloys of clathrate allotropes for rechargeable batteries

    Science.gov (United States)

    Chan, Candace K; Miller, Michael A; Chan, Kwai S

    2014-12-09

    The present disclosure is directed at an electrode for a battery wherein the electrode comprises clathrate alloys of silicon, germanium or tin. In method form, the present disclosure is directed at methods of forming clathrate alloys of silicon, germanium or tin which methods lead to the formation of empty cage structures suitable for use as electrodes in rechargeable type batteries.

  5. Electroplating Zn-Al Alloy Technology

    Institute of Scientific and Technical Information of China (English)

    2002-01-01

    The method of controlling separating anode and separating power source was used to perform orthogonal optimization for the parameters in electroplating Zn-Al alloy.The electroplating Zn-Al alloy technology was decided, in which the content of Al is about 12%-15%.

  6. Thermally activated martensite formation in ferrous alloys

    DEFF Research Database (Denmark)

    Villa, Matteo; Somers, Marcel A. J.

    2017-01-01

    Magnetometry was applied to investigate the formation of α/α´martensite in 13ferrous alloys during immersion in boiling nitrogen and during re-heating to room temperature at controlled heating rates in the range 0.0083-0.83 K s-1. Data showsthat in 3 of the alloys, those that form {5 5 7}γ...

  7. Corrosion resistance improvement of titanium base alloys

    Energy Technology Data Exchange (ETDEWEB)

    Popa, Mihai V.; Vasilescu, Ecaterina; Drob, Paula; Vasilescu, Cora; Drob, Silviu I., E-mail: ec_vasilescu@yahoo.co [Institute of Physical Chemistry ' Ilie Murgulescu' , Bucharest (Romania); Mareci, Daniel [Technical University ' Gh. Asachi' , Iasi (Romania); Rosca, Julia C. Mirza [Las Palmas de Gran Canaria University, Tafira (Spain). Mechanical Engineering Dept.

    2010-07-01

    The corrosion resistance of the new Ti-6Al-4V-1Zr alloy in comparison with ternary Ti-6Al-4V alloy in Ringer-Brown solution and artificial Carter-Brugirard saliva of different pH values was studied. In Ringer-Brown solution, the new alloy presented an improvement of all electrochemical parameters due to the alloying with Zr; also, impedance spectra revealed better protective properties of its passive layer. In Carter-Brugirard artificial saliva, an increase of the passive film thickness was proved. Fluoride ions had a slight negative influence on the corrosion and ion release rates, without to affect the very good stability of the new Ti-6Al-4V-1Zr alloy. (author)

  8. [Use of titanium alloys for medical instruments].

    Science.gov (United States)

    Feofilov, R N; Chirkov, V K; Levin, M V

    1977-01-01

    On the ground of an analysis into properties of titanium and its alloys the fields of their possible utilization for making various medical instruments are proposed. Because of their insufficient hardness and wear-resistance the titanium alloys cannot be recommended for making medical instruments with thin cutting edges. For the reasons of their insufficient strength, low wear-resistance and substandard modulus of elasticity, it is inexpedient to use titanium alloys in making many types of clamping medical instruments. Nor is it advisable to employ titanium alloys in handles of the instruments, for this may lead to a contact corrosion of their working parts. The use of titanium alloys is recommended for making bone-joining members, retracting medical instruments, of the spatula and speculum types, some kinds of non-magnetic pincers and ultrasonic medical instruments.

  9. Corrosion resistance improvement of titanium base alloys

    Directory of Open Access Journals (Sweden)

    Mihai V. Popa

    2010-01-01

    Full Text Available The corrosion resistance of the new Ti-6Al-4V-1Zr alloy in comparison with ternary Ti-6Al-4V alloy in Ringer-Brown solution and artificial Carter-Brugirard saliva of different pH values was studied. In Ringer-Brown solution, the new alloy presented an improvement of all electrochemical parameters due to the alloying with Zr; also, impedance spectra revealed better protective properties of its passive layer. In Carter-Brugirard artificial saliva, an increase of the passive film thickness was proved. Fluoride ions had a slight negative influence on the corrosion and ion release rates, without to affect the very good stability of the new Ti-6Al-4V-1Zr alloy.

  10. Mechanical behaviour of aluminium-lithium alloys

    Indian Academy of Sciences (India)

    N Eswara Prasad; A A Gokhale; P Rama Rao

    2003-02-01

    Aluminium-lithium alloys hold promise of providing a breakthrough response to the crying need for lightweight alloys for use as structurals in aerospace applications. Considerable worldwide research has gone into developing a range of these alloys over the last three decades. As a result, substantial understanding has been developed of the microstructure-based micromechanisms of strengthening, of fatigue and fracture as well as of anisotropy in mechanical properties. However, these alloys have not yet greatly displaced the conventionally used denser Al alloys on account of their poorer ductility, fracture toughness and low cycle fatigue resistance. This review aims to summarise the work pertaining to study of structure and mechanical properties with a view to indicate the directions that have been and can be pursued to overcome property limitations.

  11. Internal chlorination of Ni-Cr alloys

    Energy Technology Data Exchange (ETDEWEB)

    Berztiss, D.; Hennesen, K.; Grabke, H.J. [Max-Planck-Institut fuer Eisenforschung GmbH, Duesseldorf (Germany)

    1998-12-31

    In contrast to internal oxidation, sulfidation and carburization, very little information is available regarding internal chlorination, especially diffusion of chlorine in metallic alloys. This paper describes results of experiments on Ni-Cr alloys (<10 wt% Cr) exposed in an atmosphere containing radioactive HCl. The diffusion of chlorine in the alloy can be determined by measurement of residual {beta}-activity from the sample surface. Successively thin layers (0.5-10 {mu}m) of the alloy were removed by lapping and the surface activity was measured to obtain a depth profile. Both single and polycrystalline materials were tested. Through this work it should be determined if there is in fact solubility and diffusion of chlorine in Ni-based alloys as some authors have proposed or if the ingress of chlorine is mainly a grain boundary phenomenon. (orig.)

  12. Rapidly solidified ferromagnetic shape memory alloys

    Science.gov (United States)

    Craciunescu, C. M.; Ercuta, A.; Mitelea, I.; Valeanu, M.; Teodorescu, V. S.; Lupu, N.; Chiriac, H.

    2008-05-01

    Ferromagnetic shape memory alloys have been manufactured by various techniques involving rapid solidification. Bulk alloys have been obtained by extracting the melted alloy in especially designed copper molds; glass coated wires have been obtained by drawing the melt from glass recipients followed by water cooling and ribbons have been fabricated by melt-spinning. Microstructural observations show particular solidification aspects of fractured areas, while ferromagnetic behavior has been detected in glass coated wires obtained by rapid solidification. The martensitic microstructure was observed on Co-Ni-Ga rapid solidified bulk alloys and Fe-Pd ribbons. The memory effect was detected using a Vibran system that allows the detection of the phase transition for the ribbons and by visual observation for other specimens. The conclusions of the observations are related to the comparison between the ferromagnetic behaviors of shape memory alloys solidified using different techniques.

  13. Long - range foundry Al composite alloys

    Directory of Open Access Journals (Sweden)

    A. D. Mekhtiev

    2014-10-01

    Full Text Available The technology of obtaining nanostructural composite aluminum alloys consists in the plasma injection of refractory nanometric particles with simultaneous two-plane magnetic dynamic mixing of the melt. Particularly important in obtaining composite aluminum matrix alloys is the provision of the introduced particles wettability with the matrix melt for forming stable adhesive bonds. Nanostructured powder components can be considered not only to be a starting product for producing nanostructural composite aluminum alloys but as an independent commerce product. Nanostructural composite metal matrix alloys make one of the most prospective structural materials of the future, and liquid-phase technologies of their obtaining are the most competitive in producing products of nanostructural composite aluminum alloys in the industrial scale.

  14. Concepts in surface alloying of metals

    Directory of Open Access Journals (Sweden)

    Santosh S. Hosmani

    2013-03-01

    Full Text Available Surface alloying is widely used method in industries to improve the surface properties of metals/alloys. Significance of the various surface engineering techniques to improve the properties of engineering components in various applications, for example, automobile industries, has grown substantially over the many years. The current paper is focused on the fundamental scientific aspects of the surface alloying of metals. Widely used surface alloying elements involved are interstitial elements such as nitrogen, carbon, and substitutional element, chromium. This topic is interdisciplinary in nature and various science and engineering streams can work together for the further development in this topic. This paper has attempted to cover the essential concepts of surface alloying along with some of the interesting results in this research area.

  15. Superior hydrogen storage in high entropy alloys

    Science.gov (United States)

    Sahlberg, Martin; Karlsson, Dennis; Zlotea, Claudia; Jansson, Ulf

    2016-11-01

    Metal hydrides (MHx) provide a promising solution for the requirement to store large amounts of hydrogen in a future hydrogen-based energy system. This requires the design of alloys which allow for a very high H/M ratio. Transition metal hydrides typically have a maximum H/M ratio of 2 and higher ratios can only be obtained in alloys based on rare-earth elements. In this study we demonstrate, for the first time to the best of our knowledge, that a high entropy alloy of TiVZrNbHf can absorb much higher amounts of hydrogen than its constituents and reach an H/M ratio of 2.5. We propose that the large hydrogen-storage capacity is due to the lattice strain in the alloy that makes it favourable to absorb hydrogen in both tetrahedral and octahedral interstitial sites. This observation suggests that high entropy alloys have future potential for use as hydrogen storage materials.

  16. Superconductivity in Metals and Alloys

    Science.gov (United States)

    1963-02-01

    sintered material (Reed, Gatos , LaFleur, and Roddy, 1962). It has great importance for any materials work, since generalizations based only on stoichio...1961),Phys. Rev. Letters 6, 597. Goodman, B. B., (1962) IBM J. Research and Development 6, 63. Gor’kov, L. P., (1960), Soy . Phys. JETP 10, 998...34Superconductivity in Metals and Alloys-Technical Documentary Report No. ASD-TDR-62-269, Contract No. AF 33(616)-640 5. Reed, T. B., Gatos , H. C., LaFleur, W. j

  17. REVIEW ON RESEARCH AND DEVELOPMENT OF MAGNESIUM ALLOYS

    Institute of Scientific and Technical Information of China (English)

    Z.Yaug; J.P.Li; J.X.Zhang; G.W.Lorimer; J.Robson

    2008-01-01

    The current research and development of magnesium alloys is summarized. Several aspects of magnesium alloys are described: cast Mg alloy, wrought Mg alloy, and novel processing. The subjects are discussed individually and recommendations for further study arc listed in the final section.

  18. Phase transformations during sintering of mechanically alloyed TiPt

    CSIR Research Space (South Africa)

    Nxumalo, S

    2010-10-01

    Full Text Available A TiPt alloy was produced by mechanically alloying the desired quantities of titanium and platinum. The resultant TiPt alloy powder was cold pressed to produce green bodies. Several sintering conditions were used to sinter this alloy...

  19. Process Simulation and Modeling for Advanced Intermetallic Alloys.

    Science.gov (United States)

    1994-06-01

    34Microstructure-Property Correlation in TiAl-Base Alloys", in Microstructure/ Proverty Relationships in Titanium Aluminides and Alloys eds. Y-W. Kim and...Gamma Titanium Aluminide Alloy", in Microstructure/ Proverty Relationships in Titanium Aluminides and Alloys eds. Y-W. Kim and R.R. Boyer, The

  20. Optimization of friction stir welding process to maximize tensile strength of AA6061/ZrB2 in-situ composite butt joints

    Science.gov (United States)

    Dinaharan, I.; Murugan, N.

    2012-02-01

    A variety of ceramic particles is added to aluminum alloys to produce aluminum matrix composites (AMCs). Establishing the joining procedure for AMCs is an essential requirement prior to extending their applications. Friction stir welding (FSW) is an emerging solid state welding which eliminates all the defects associated with fusion welding of AMCs. An attempt has been made to friction stir weld AA6061/ ZrB2 in-situ composite. A four factor, five level central composite rotatable design has been used to minimize the number of experiments. The four factors considered are tool rotational speed, welding speed, axial force and weight percentage of ZrB2. A mathematical model has been developed incorporating the FSW process parameters to predict the ultimate tensile strength (UTS) and FS process is optimized using generalized reduced gradient method (GRG) to maximize the UTS. The effect of process parameters on UTS was analyzed. It was observed that the process parameters independently influence the UTS over the entire range studied in this work.

  1. Alloy hardening and softening in binary molybdenum alloys as related to electron concentration.

    Science.gov (United States)

    Stephens, J. R.; Witzke, W. R.

    1972-01-01

    Determination of the effects of alloy additions of Hf, Ta, W, Re, Os, Ir, and Pt on the hardness of Mo. Special emphasis was placed on alloy softening in these binary Mo alloys. A modified microhardness test unit permitted hardness determinations at homologous temperatures ranging from 0.02 to 0.15, where alloy softening normally occurs in bcc alloys. Results showed that alloy softening was produced by those elements having an excess of s + d electrons compared to Mo while those elements having an equal number or fewer s + d electrons than Mo failed to produce alloy softening. The magnitude of the softening and the amount of solute element at the hardness minimum diminished rapidly with increasing test temperature. At solute concentrations where alloy softening was observed, the temperature sensitivity of hardness was lowered. For solute elements having an excess of s + d electrons or fewer s + d electrons than Mo, alloy softening and alloy hardening can be correlated with the difference in number of s + d electrons of the solute element and Mo.

  2. Nucleation promotion of Sn-Ag-Cu lead-free solder alloys via micro alloying

    Science.gov (United States)

    Mao, Jie

    Sn-Ag-Cu (SAC) alloy system is widely accepted as a viable Pb-free alternative to Sn-Pb alloys for microelectronics packaging applications. Compared with its Pb-containing predecessor SAC alloys tend to have coarse grain structure, which is believed to be caused by high undercooling prior to nucleation. This work explores the possibility of modifying the nucleation process and reducing the undercooling of SAC alloys via introducing minor alloying elements. The mechanisms through which effective alloying elements influenced the nucleation process of SAC alloys are investigated with microstructural and chemical analyses. Minor alloying elements (Mn and Zn) are found promoting beta-Sn nucleation and reducing the undercooling of SAC. Manganese promotes beta-Sn primary phase nucleation through the formation of MnSn2 intermetallic compound. Experimental results in this work support the claim by previous researchers that zinc promotes beta-Sn primary phase nucleation through the formation of zinc oxide. In addition to nucleation, this work also assesses the microstructural impact of minor elements on Sn-Ag-Cu based alloys. Methods have been developed to quantify and compare microstructural impacts of minor elements and efficiently study their partitioning behaviors. LA-ICPMS was introduced to SAC alloy application to efficiently study partitioning behaviors of minor elements.

  3. NiAl alloys for structural uses

    Science.gov (United States)

    Koss, D. A.

    1991-01-01

    Alloys based on the intermetallic compound NiAl are of technological interest as high temperature structural alloys. These alloys possess a relatively low density, high melting temperature, good thermal conductivity, and (usually) good oxidation resistance. However, NiAl and NiAl-base alloys suffer from poor fracture resistance at low temperatures as well as inadequate creep strength at elevated temperatures. This research program explored macroalloying additions to NiAl-base alloys in order to identify possible alloying and processing routes which promote both low temperature fracture toughness and high temperature strength. Initial results from the study examined the additions of Fe, Co, and Hf on the microstructure, deformation, and fracture resistance of NiAl-based alloys. Of significance were the observations that the presence of the gamma-prime phase, based on Ni3Al, could enhance the fracture resistance if the gamma-prime were present as a continuous grain boundary film or 'necklace'; and the Ni-35Al-20Fe alloy was ductile in ribbon form despite a microstructure consisting solely of the B2 beta phase based on NiAl. The ductility inherent in the Ni-35Al-20Fe alloy was explored further in subsequent studies. Those results confirm the presence of ductility in the Ni-35Al-20Fe alloy after rapid cooling from 750 - 1000 C. However exposure at 550 C caused embrittlement; this was associated with an age-hardening reaction caused by the formation of Fe-rich precipitates. In contrast, to the Ni-35Al-20Fe alloy, exploratory research indicated that compositions in the range of Ni-35Al-12Fe retain the ordered B2 structure of NiAl, are ductile, and do not age-harden or embrittle after thermal exposure. Thus, our recent efforts have focused on the behavior of the Ni-35Al-12Fe alloy. A second parallel effort initiated in this program was to use an alternate processing technique, mechanical alloying, to improve the properties of NiAl-alloys. Mechanical alloying in the

  4. Photonic crystal digital alloys and their band structure properties.

    Science.gov (United States)

    Lee, Jeongkug; Kim, Dong-Uk; Jeon, Heonsu

    2011-09-26

    We investigated semi-disordered photonic crystals (PCs), digital alloys, and made thorough comparisons with their counterparts, random alloys. A set of diamond lattice PC digital alloys operating in a microwave regime were prepared by alternately stacking two kinds of sub-PC systems composed of alumina and silica spheres of the same size. Measured transmission spectra as well as calculated band structures revealed that when the digital alloy period is short, band-gaps of the digital alloys are practically the same as those of the random alloys. This study indicates that the concept of digital alloys holds for photons in PCs as well.

  5. An Alternate to Cobalt-Base Hardfacing Alloys

    Science.gov (United States)

    Hickl, Anthony J.

    1980-03-01

    The price of cobalt has risen dramatically in the last few years, and supply has often been uncertain. The most popular hardfacing alloys contain substantial amounts of cobalt, and have thus been especially affected by these factors. The present study has developed a new hardfacing alloy, HAYNES Alloy No. 716, with lower cobalt content, to replace the most popular alloy, HAYNES STELLITE Alloy No. 6 which is cobalt based. The alloy design which led to the development of the new alloy is discussed, and properties are compared with Alloy No. 6. Hardness at room temperature and elevated temperatures, weldability, and corrosion and abrasion resistance of the new alloy compare favorably with Alloy No. 6.

  6. Environmentally Assisted Cracking of Nickel Alloys - A Review

    Energy Technology Data Exchange (ETDEWEB)

    Rebak, R

    2004-07-12

    Nickel can dissolve a large amount of alloying elements while still maintaining its austenitic structure. That is, nickel based alloys can be tailored for specific applications. The family of nickel alloys is large, from high temperature alloys (HTA) to corrosion resistant alloys (CRA). In general, CRA are less susceptible to environmentally assisted cracking (EAC) than stainless steels. The environments where nickel alloys suffer EAC are limited and generally avoidable by design. These environments include wet hydrofluoric acid and hot concentrated alkalis. Not all nickel alloys are equally susceptible to cracking in these environments. For example, commercially pure nickel is less susceptible to EAC in hot concentrated alkalis than nickel alloyed with chromium (Cr) and molybdenum (Mo). The susceptibility of nickel alloys to EAC is discussed by family of alloys.

  7. FRAUD/SABOTAGE Killing Nuclear-Reactors Need Modeling!!!: "Super"alloys GENERIC ENDEMIC Wigner's-Disease/.../IN-stability: Ethics? SHMETHICS!!!

    Science.gov (United States)

    Asphahani, Aziz; Siegel, Sidney; Siegel, Edward

    2010-03-01

    Carbides solid-state chemistry domination of old/new nuclear- reactors/spent-fuel-casks/refineries/jet/missile/rocket-engines in austenitic/FCC Ni/Fe-based(so miscalled)``super"alloys(182/82; Hastelloy-X,600,304/304L-SSs,...,690!!!) GENERIC ENDEMIC EXTANT detrimental(synonyms): Wigner's-diseas(WD)[J.Appl.Phys.17,857 (1946)]/Ostwald-ripening/spinodal-decomposition/overageing- embrittlement/thermal-leading-to-mechanical(TLTM)-INstability: Mayo[Google:``If Leaks Could Kill"; at flickr.com search on ``Giant-Magnotoresistance"; find: Siegel[J.Mag.Mag.Mtls.7,312 (1978)]<<<``Fert"-"Gruenberg"(1988/89)2007-physics Nobel/Wolf/ Japan-prizes]necessitating NRC-inspections of 40+25 = 65 Westin- ``KLouse PWRs(12/2006)]-Lai[Met.Trans.AIME,9A,827(1978)]-Sabol- Stickler[Phys.Stat.Sol.(1970)]-Ashpahani[Intl.Conf. H in Metals, Paris(1977]-Russell[Prog.Mtls.Sci.(1983)]-Pollard[last UCS rept. (9/1995)]-Lofaro[BNL/DOE/NRC Repts.]-Pringle[Nuclear-Power:From Physics to Politics(1979)]-Hoffman[animatedsoftware.com], what DOE/NRC MISlabels as ``butt-welds" ``stress-corrosion cracking" endpoint's ROOT-CAUSE ULTIMATE-ORIGIN is WD overageing-embritt- lement caused brittle-fracture cracking from early/ongoing AEC/ DOE-n"u"tional-la"v"atories sabotage!!!

  8. Density and Structure Analysis of Molten Ni-W Alloys

    Institute of Scientific and Technical Information of China (English)

    Feng XIAO; Liang FANG

    2004-01-01

    Density of molten Ni and Ni-W alloys was measured in the temperature range of 1773~1873 K with a sessile drop method.The density of molten Ni and Ni-W alloys trends to decrease with increasing temperature. The density and molar volume of the alloys trend to increase with increasing W concentration in the alloys. The calculation result shows an ideal mixing of Ni-W alloys.

  9. Indium Helps Strengthen Al/Cu/Li Alloy

    Science.gov (United States)

    Blackburn, Linda B.; Starke, Edgar A., Jr.

    1992-01-01

    Experiments on Al/Cu/Li alloys focus specifically on strengthening effects of minor additions of In and Cd. Indium-bearing alloy combines low density with ability to achieve high strength through heat treatment alone. Tensile tests on peak-aged specimens indicated that alloy achieved yield strength approximately 15 percent higher than baseline alloy. Alloy highly suitable for processing to produce parts of nearly net shape, with particular applications in aircraft and aerospace vehicles.

  10. Thermal aging effects in refractory metal alloys

    Science.gov (United States)

    Stephens, Joseph R.

    1987-01-01

    The alloys of niobium and tantalum are attractive from a strength and compatibility viewpoint for high operating temperatures required in materials for fuel cladding, liquid metal transfer, and heat pipe applications in space power systems that will supply from 100 kWe to multi-megawatts for advanced space systems. To meet the system requirements, operating temperatures ranging from 1100 to 1600 K have been proposed. Expected lives of these space power systems are from 7 to 10 yr. A program is conducted at NASA Lewis to determine the effects of long-term, high-temperature exposure on the microstructural stability of several commercial tantalum and niobium alloys. Variables studied in the investigation include alloy composition, pre-age annealing temperature, aging time, temperature, and environment (lithium or vacuum), welding, and hydrogen doping. Alloys are investigated by means of cryogenic bend tests and tensile tests. Results show that the combination of tungsten and hafnium or zirconium found in commercial alloys such as T-111 and Cb-752 can lead to aging embrittlement and increased susceptibility to hydrogen embrittlement of ternary and more complex alloys. Modification of alloy composition helps to eliminate the embrittlement problem.

  11. Aeronautical requirements for Inconel 718 alloy

    Science.gov (United States)

    Elefterie, C. F.; Guragata, C.; Bran, D.; Ghiban, B.

    2017-06-01

    The project goal is to present the requirements imposed by aviation components made from super alloys based on Nickel. A significant portion of fasteners, locking lugs, blade retainers and inserts are manufactured from Alloy 718. The thesis describes environmental factors (corrosion), conditions of external aggression (salt air, intense heat, heavy industrial pollution, high condensation, high pressure), mechanical characteristics (tensile strength, yield strength and fatigue resistance) and loadings (tensions, compression loads) that must be satisfied simultaneously by Ni-based super alloy, compared to other classes of aviation alloys (as egg. Titanium alloys, Aluminum alloys). For this alloy the requirements are strength durability, damage tolerance, fail safety and so on. The corrosion can be an issue, but the fatigue under high-magnitude cyclic tensile loading it’s what limits the lifetime of the airframe. Also, the excellent malleability and weldability characteristics of the 718 system make the material physical properties tolerant of manufacturing processes. These characteristics additionally continue to provide new opportunities for advanced manufacturing methods.

  12. Surface modification of Ti alloy by electro-explosive alloying and electron-beam treatment

    Energy Technology Data Exchange (ETDEWEB)

    Gromov, Victor, E-mail: gromov@physics.sibsiu.ru; Kobzareva, Tatiana, E-mail: kobzarevatanya@mail.ru; Budovskikh, Evgeniy, E-mail: budovskih-ea@physics.sibsiu.ru; Baschenko, Lyudmila, E-mail: gromov@physics.sibsiu.ru [Siberian State Industrial University, 42, Kirov Str., Novokuznetsk, 654007 (Russian Federation); Ivanov, Yuryi, E-mail: yufi55@mail.ru [Institute of High Current Electronics SB RAS, 4, Akademicheskii Av. Tomsk, 634055 (Russian Federation); National Research Tomsk State University, 30, Lenina Av. Tomsk, 634034 (Russian Federation)

    2016-01-15

    By methods of modern physical metallurgy the analysis of structure phase states of titanium alloy VT6 is carried out after electric explosion alloying with boron carbide and subsequent irradiation by pulsed electron beam. The formation of an electro-explosive alloying zone of a thickness up to 50 µm, having a gradient structure, characterized by decrease in the concentration of carbon and boron with increasing distance to the treatable surface has been revealed. Subsequent electron-beam treatment of alloying zone leads to smoothing of the alloying area surface and is accompanied by the multilayer structure formation at the depth of 30 µm with alternating layers with different alloying degrees having the structure of submicro - and nanoscale level.

  13. Surface modification of Ti alloy by electro-explosive alloying and electron-beam treatment

    Science.gov (United States)

    Gromov, Victor; Kobzareva, Tatiana; Ivanov, Yuryi; Budovskikh, Evgeniy; Baschenko, Lyudmila

    2016-01-01

    By methods of modern physical metallurgy the analysis of structure phase states of titanium alloy VT6 is carried out after electric explosion alloying with boron carbide and subsequent irradiation by pulsed electron beam. The formation of an electro-explosive alloying zone of a thickness up to 50 µm, having a gradient structure, characterized by decrease in the concentration of carbon and boron with increasing distance to the treatable surface has been revealed. Subsequent electron-beam treatment of alloying zone leads to smoothing of the alloying area surface and is accompanied by the multilayer structure formation at the depth of 30 µm with alternating layers with different alloying degrees having the structure of submicro - and nanoscale level.

  14. Preparation of casting alloy ZL101 with coarse aluminum-silicon alloy

    Institute of Scientific and Technical Information of China (English)

    YOU Jing; WANG Yao-wu; FENG Nai-xiang; YANG Ming-sheng

    2008-01-01

    The coarse Al-Si alloy produced by carbothermal reduction of aluminous ore contains 55% Al, 25% Si and some impurities. The main impurities are slag and iron. The process of manufacturing casting Al-Si alloy ZL101 with the coarse Al-Si alloy was studied. The phase constitution and microstructure of the coarse Al-Si alloy, slag and ZL101 were examined by X-ray diffractometry and scanning electron microscopy. The results show that the content of silicon and iron in the casting alloy reduces with the increase of the dosage of purificant and manganese, but increases with the rise of filtering temperature. It is found that casting Al-Si alloy conforming to industrial standard can be produced after refining by using purificant, and removing iron by using manganese and added magnesium.

  15. Fabrication of high strength conductivity submicroncrystalline Cu-5 % Cr alloy by mechanical alloying

    Institute of Scientific and Technical Information of China (English)

    2000-01-01

    Cu-5%Cr alloy bulk material with submicron grains were fabricated by mechanical alloying and subsequanthot hydrostatic extruaion. The micrestructure, mechanical properties and electrical conductivity of the alloy were experimentally investigated, and the influence of the extrusion temperature on its microstructure and properties was made clear.Also, the strengthening mechanism of the alloy was diacussed. It was revealed that the microstructure of the alloy is veryfine, with an average grain size being about 100 ~ 120nm, and thus possesses significant fine-grain strengthening effect,leading to very high mechanical strength of 800 ~ 1 000 MPa. Meanwhile, the alloy also possesses quite good electricalconductivity and moderate tensile elongation, with the former in the range of 55% ~ 70%(IACS) and the latter about5 % respectively.

  16. Development of environmentally friendly cast alloys and composites. High zinc Al-base cast alloys

    Directory of Open Access Journals (Sweden)

    W.K. Krajewski

    2010-01-01

    Full Text Available This work is devoted to grain refinement of the foundry Al-20 wt% Zn (AlZn20 alloy, aiming at improving ductility of the sand-cast alloy The melted alloy was inoculated using traditional AlTi5B1 (TiBAl and AlTi3C0.15 (TiCAl master alloys and newly introduced (Zn,Al-Ti3 one. The performed structural examinations showed out significant increasing of the grain population of the inoculated alloy and plas-ticity increase represented by elongation. The high damping properties of the initial alloy, measured using an ultrasonic Olympus Epoch XT device, are basicly preserved after inoculation. Also tensile strength preserves its good values, while elongation shows an increase – which are beneficials of the employed grain-refining process.

  17. Alloying element's substitution in titanium alloy with improved oxidation resistance and enhanced magnetic properties

    Science.gov (United States)

    Yu, Ang-Yang; Wei, Hua; Hu, Qing-Miao; Yang, Rui

    2017-01-01

    First-principles method is used to characterize segregation and magnetic properties of alloyed Ti/TiO2interface. We calculate the segregation energy of the doped Ti/TiO2 interface to investigate alloying atom's distribution. The oxidation resistance of Ti/TiO2 interface is enhanced by elements Fe and Ni but reduced by element Co. Magnetism could be produced by alloying elements such as Co, Fe and Ni in the bulk of titanium and the surface of Ti at Ti/TiO2 interface. The presence of these alloying elements could transform the non-magnetic titanium alloys into magnetic systems. We have also calculated the temperature dependence of magnetic permeability for the doped and pure Ti/TiO2 interfaces. Alloying effects on the Curie temperature of the Ti/TiO2 interface have been elaborated.

  18. Effects of alloying side B on Ti-based AB2 hydrogen storage alloys

    Institute of Scientific and Technical Information of China (English)

    王家淳; 于荣海; 刘庆

    2004-01-01

    Ti-based AB2-type hydrogen storage alloys are a group of promising materials, which will probably replace the prevalent rare earth-based AB5-type alloys and be adopted as the main cathode materials of nickelmetal hydride (Ni-MH) batteries in the near future. Alloying in side B is a major way to improve the performance of Ti-based AB2-type alloys. Based on recent studies, the effects of alloying elements in side B upon the performance of Ti-based AB2 -type hydrogen storage alloys are systematically reviewed here. These performances are divided into two categories, namely PCI characteristics, including hydrogen storage capacity (HSC), plateau pressure (PP), pressure hysteresis (PH) and pressure plateau sloping (PPS) , and electrochemical properties, including discharge capacity (DC), activation property (AP), cycling stability (CS) and high-rate dischargeability (HRD). Furthermore, the existing problems in these investigations and some suggestions for future research are proposed.

  19. Fatigue Characteristics of Selected Light Metal Alloys

    Directory of Open Access Journals (Sweden)

    Cieśla M.

    2016-03-01

    Full Text Available The paper addresses results of fatigue testing of light metal alloys used in the automotive as well as aerospace and aviation industries, among others. The material subject to testing comprised hot-worked rods made of the AZ31 alloy, the Ti-6Al-4V two-phase titanium alloy and the 2017A (T451 aluminium alloy. Both low- and high-cycle fatigue tests were conducted at room temperature on the cycle asymmetry ratio of R=-1. The low-cycle fatigue tests were performed using the MTS-810 machine on two levels of total strain, i.e.Δεc= 1.0% and 1.2%. The high-cycle fatigue tests, on the other hand, were performed using a machine from VEB Werkstoffprufmaschinen-Leipzig under conditions of rotary bending. Based on the results thus obtained, one could develop fatigue life characteristics of the materials examined (expressed as the number of cycles until failure of sample Nf as well as characteristics of cyclic material strain σa=f(N under the conditions of low-cycle fatigue testing. The Ti-6Al-4V titanium alloy was found to be characterised by the highest value of fatigue life Nf, both in lowand high-cycle tests. The lowest fatigue life, on the other hand, was established for the aluminium alloys examined. Under the high-cycle fatigue tests, the life of the 2017A aluminium and the AZ31 magnesium alloy studied was determined by the value of stress amplitude σa. With the stress exceeding 150 MPa, it was the aluminium alloy which displayed higher fatigue life, whereas the magnesium alloy proved better on lower stress.

  20. Electroplated solder alloys for flip chip interconnections

    Science.gov (United States)

    Annala, P.; Kaitila, J.; Salonen, J.

    1997-01-01

    Flip chip mounting of bare dice is gaining widespread use in microelectronics packaging. The main drivers for this technology are high packaging density, improved performance at high frequency, low parasitic effects and potentially high reliability and low cost. Many companies have made significant efforts to develop a technology for bump processing, bare die testing and underfill encapsulation to gain the benefit of all potential advantages. We have focussed on low cost bumping of fully processed silicon wafers to develop a flexible scheme for various reflow requirements. The bumping process is based on galvanic plating from an alloy solution or, alternatively, from several elemental plating baths. Sputtered Mo/Cu or Cr/Cu is used as a wettable base for electroplating. Excess base metal is removed by using the bumps as an etching mask. Variation of the alloy composition or the layer structure, allows the adjustment of the bump reflow temperature for the specific requirements of the assembly. Using binary tin-lead and ternary tin-lead-bismuth alloys, reflow temperatures from 100 °C (bismuth rich alloys) to above 300 °C (lead rich alloys) can be covered. The influence of the plating current density on the final alloy composition has been established by ion beam analysis of the plated layers and a series of reflow experiments. To control the plating uniformity and the alloy composition, a new cup plating system has been built with a random flow pattern and continuous adjustment of the current density. A well-controlled reflow of the bumps has been achieved in hot glycerol up to the eutectic point of tin-lead alloys. For high temperature alloys, high molecular weight organic liquids have been used. A tensile pull strength of 20 g per bump and resistance of 5 mΩ per bump have been measured for typical eutectic tin-lead bumps of 100 μm in diameter.